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Sample records for thermoplastic elastomer composition

  1. Magnetomechanical properties of composites and fibers made from thermoplastic elastomers (TPE) and carbonyl iron powder (CIP)

    Science.gov (United States)

    Schrödner, Mario; Pflug, Günther

    2018-05-01

    Magnetoactive elastomers (MAE) made from composites of five thermoplastic elastomers (TPE) of different stiffness with carbonyl iron powder (CIP) as magnetic component were investigated. The composites were produced by melt blending of the magnetic particles with the TPEs in a twin-screw extruder. The resulting materials were characterized by ac permeability testing, stress-strain measurements with and without external magnetic field and magnetically controlled bending of long cylindrical rods in a homogenous magnetic field. The magnetic field necessary for deflection of the rods decreases with decreasing modulus and increasing iron particle content. This effect can be used e.g. for magnetically controlled actuation. Some highly filled MAE show a magnetic field induced increase of Young's modulus. Filaments could be spun from some of the composites.

  2. Environment-friendly, flame retardant thermoplastic elastomer-magnesium hydroxide composites

    Science.gov (United States)

    Tang, Hao; Chen, Kunfeng; Li, Xiaonan; Ao, Man; Guo, Xinwen; Xue, Dongfeng

    Halogen-free and environment-friendly magnesium hydroxide (Mg(OH)2) was synthesized to enhance the flame retardant properties of thermoplastic elastomer (TPE). When the Mg(OH)2 content was optimized to 35wt.%, the TPE-Mg(OH)2 composites exhibited the best flame retardant properties. The results showed that there was a delay of ignition time of the samples containing Mg(OH)2; compared with the samples without Mg(OH)2, the heat release rate and total heat release decrease by 31.4% and 35.6%, while total smoke production and mass loss rate reduce by 56% and 34.2%, respectively. This work opens a door to manufacture fire-resistant polymer-based composites with environmental-friendly flame retardant additives by controllable crystallization and chemical strategies.

  3. Dynamic Mechanical Analysis and Three-Body Abrasive Wear Behaviour of Thermoplastic Copolyester Elastomer Composites

    Directory of Open Access Journals (Sweden)

    Hemanth Rajashekaraiah

    2014-01-01

    Full Text Available Various amounts of short fibers (glass and carbon and particulate fillers like polytetrafluoroethylene (PTFE, silicon carbide (SiC, and alumina (Al2O3 were systematically introduced into the thermoplastic copolyester elastomer (TCE matrix for reinforcement purpose. The mechanical properties such as storage modulus, loss modulus, and Tan δ by dynamic mechanical analysis (DMA and three-body abrasive wear performance on a dry sand rubber wheel abrasion tester have been investigated. For abrasive wear study, the experiments were planned according to L27 orthogonal array by considering three factors and three levels. The complex moduli for TCE hybrid composites were pushed to a higher level relative to the TCE filled PTFE composite. At lower temperatures (in the glassy region, the storage modulus increases with increase in wt.% of reinforcement (fiber + fillers and the value is maximum for the composite with 40 wt.% reinforcement. The loss modulus and damping peaks were also found to be higher by the incorporation of SiC and Al2O3 microfillers. The routine abrasive wear test results indicated that TCE filled PTFE composite exhibited better abrasion resistance. Improvements in the abrasion resistance, however, have not been achieved by short-fiber and particlaute filler reinforcements. From the Taguchi’s experimental findings, optimal combination of control factors were obtained for minimum wear volume and also predictive correlations were proposed. Further, the worn surface morphology of the samples was discussed.

  4. Effects of composition and processing conditions on morphology and properties of thermoplastic elastomer blends of SEBS-PP-Oil and dynamically vulcanized EPDM-PP-Oil

    NARCIS (Netherlands)

    Sengupta, P.; Noordermeer, Jacobus W.M.

    2004-01-01

    This work presents a comparative study of the morphology and structure-related properties of thermoplastic elastomer blends based on SEBS-PP-oil and dynamically vulcanized EPDM-PP-oil prepared under identical conditions. Compositions of each blend type with three different SEBS-PP and EPDM-PP ratios

  5. Reduction of Noise from Disc Brake Systems Using Composite Friction Materials Containing Thermoplastic Elastomers (TPEs)

    Science.gov (United States)

    Masoomi, Mohsen; Katbab, Ali Asghar; Nazockdast, Hossein

    2006-09-01

    Attempts have been made for the first time to prepare a friction material with the characteristic of thermal sensitive modulus, by the inclusion of thermoplastic elastomers (TPE) as viscoelastic polymeric materials into the formulation in order to the increase the damping behavior of the cured friction material. Styrene butadiene styrene (SBS), styrene ethylene butylene styrene (SEBS) and nitrile rubber/polyvinyl chloride (NBR/PVC) blend system were used as TPE materials. In order to evaluate the viscoelastic parameters such as loss factor (tan δ) and storage modulus (E‧) for the friction material, dynamic mechanical analyzer (DMA) were used. Natural frequencies and mode shapes of friction material and brake disc were determined by modal analysis. However, NBR/PVC and SEBS were found to be much more effective in damping behavior. The results from this comparative study suggest that the damping characteristics of commercial friction materials can be strongly affected by the TPE ingredients. This investigation also confirmed that the specimens with high TPE content had low noise propensity.

  6. Polyurethane elastomer as a matrix material for short carbon fiber reinforced thermoplastic composites

    Directory of Open Access Journals (Sweden)

    Ümit Tayfun

    2017-09-01

    Full Text Available Short carbon fibers (CF with different surface sized (epoxy (EP and polyurethane (PU were used as reinforcing agent in thermoplastic polyurethane (TPU based composites. Composites containing 5, 10, 15, and 20 weight % sized and desized CFs were prepared by using melt-mixing method. The surface characteristics of CFs were examined by energy dispersive X-ray spectroscopy (EDX and Fourier transform infrared spectroscopy (FTIR. Tensile testing, shore hardness test, dynamic mechanical analysis (DMA and melt flow index (MFI test were performed for determining final composite properties. The dispersion of CFs in TPU matrix was examined by scanning electron microscopy (SEM. Tensile strength, Youngs’ modulus and Shore hardness of TPU were enhanced by the addition of sized CFs. About two-fold improvement for tensile strength and ten-fold improvement for Youngs’ modulus were observed with the incorporation of 20 wt% EP-CF and PU-CF in TPU. The storage modulus of PU-CF containing composites was higher than those of TPU and other composites. No remarkable change was observed in MFI value of TPU after CF loadings. Processing conditions in this work was suitable for composite production. Sized CFs exhibited better dispersion with regard to desized CF due to the stronger adhesion of TPU matrix to fiber surface.

  7. Facile Method and Novel Dielectric Material Using a Nanoparticle-Doped Thermoplastic Elastomer Composite Fabric for Triboelectric Nanogenerator Applications.

    Science.gov (United States)

    Zhang, Zhi; Chen, Ying; Debeli, Dereje Kebebew; Guo, Jian Sheng

    2018-04-18

    The trends toward flexible and wearable electronic devices give rise to the attention of triboelectric nanogenerators (TENGs) which can gather tiny energy from human body motions. However, to accommodate the needs, wearable electronics are still facing challenges for choosing a better dielectric material to improve their performance and practicability. As a kind of synthetic rubber, the thermoplastic elastomer (TPE) contains many advantages such as lightweight, good flexibility, high tear strength, and friction resistance, accompanied by good adhesion with fabrics, which is an optimal candidate of dielectric materials. Herein, a novel nanoparticle (NP)-doped TPE composite fabric-based TENG (TF-TENG) has been developed, which operates based on the NP-doped TPE composite fabric using a facile coating method. The performances of the TENG device are systematically investigated under various thicknesses of TPE films, NP kinds, and doping mass. After being composited with a Cu NP-doped TPE film, the TPE composite fabric exhibited superior elastic behavior and good bending property, along with excellent flexibility. Moreover, a maximum output voltage of 470 V, a current of 24 μA, and a power of 12 mW under 3 MΩ can be achieved by applying a force of 60 N on the TF-TENG. More importantly, the TF-TENG can be successfully used to harvest biomechanical energy from human body and provides much more comfort. In general, the TF-TENG has great application prospects in sustainable wearable devices owing to its lightweight, flexibility, and high mechanical properties.

  8. Thermoplastic elastomers via controlled radical graft polymerization

    NARCIS (Netherlands)

    Tuzcu, G.

    2012-01-01

    Rubbery behavior with a consistent modulus over a wide temperature range is a challenge in the search for ultimate structure-property relations of thermoplastic elastomers (TPEs). This feature is closely related to the phase separation behavior of the constitutional segments and the Tg of the

  9. Shape Memory Composites Based on Electrospun Poly(vinyl alcohol) Fibers and a Thermoplastic Polyether Block Amide Elastomer.

    Science.gov (United States)

    Shirole, Anuja; Sapkota, Janak; Foster, E Johan; Weder, Christoph

    2016-03-01

    The present study aimed at developing new thermally responsive shape-memory composites, that were fabricated by compacting mats of electrospun poly(vinyl alcohol) (PVA) fibers and sheets of a thermoplastic polyether block amide elastomer (PEBA). This design was based on the expectation that the combination of the rubber elasticity of the PEBA matrix and the mechanical switching exploitable through the reversible glass transition temperature (Tg) of the PVA filler could be combined to create materials that display shape memory characteristics as an emergent effect. Dynamic mechanical analyses (DMA) show that, upon introduction of 10-20% w/w PVA fibers, the room-temperature storage modulus (E') increased by a factor of 4-5 in comparison to the neat PEBA, and they reveal a stepwise reduction of E' around the Tg of PVA (85 °C). This transition could indeed be utilized to fix a temporary shape and recover the permanent shape. At low strain, the fixity was 66 ± 14% and the recovery was 98 ± 2%. Overall, the data validate a simple and practical strategy for the fabrication of shape memory composites that involves a melt compaction process and employs two commercially available polymers.

  10. Biobased composites from thermoplastic polyurethane elastomer and cross-linked acrylated-epoxidized soybean oil

    Science.gov (United States)

    Soybean oil is an important sustainable material. Crosslinked acrylated epoxidized soybean oil (AESO) is brittle without flexibility and the incorporation of thermoplastic polyurethane improves its toughness for industrial applications. The hydrophilic functional groups from both oil and polyurethan...

  11. Improvement of Physico-Chemical Properties of Recycled (Elastomers /Thermoplastics) Composites using Ionizing Radiation

    International Nuclear Information System (INIS)

    Ibrahim, M.Y.E.A.

    2013-01-01

    Recycling of ground tire rubber (GRT) not only solves the waste disposal problem and maintains environmental quality, but also saves the valuable and limited resource of fossil feedstock. The major problem in the recycling of rubber-like materials such as tires is the cross linked molecular structure of already vulcanized rubber, which not only prevents the softening and processing of waste rubber particles but also inhibits binding of the powder surface to the virgin material. Several reclamation methods have proposed to overcome these barriers, which have basically followed two main approaches: (1) the de vulcanization of cured rubber and (2) the surface modifications of waste particles. The de vulcanization of rubber causes the cleavage of crosslinks via chemical treatments, which make used rubber suitable to be reformulated and recurred into new articles. In consequence, this work is mainly aimed to prepare of de vulcanized rubber (DR) and evaluating mechanical, thermal, and morphological properties of the thermoplastic vulcanizations (TPVs) based on de vulcanized rubber blended with polypropylene, EPDM using peroxide under the effect of radiation dose and DR feed ratio. The efficiency of the compounding process has been examined by infrared spectroscopy (FTIR), X-ray diffraction and scanning electron microscopy (SEM). The mechanical and thermal behaviors of the blends composed of de vulcanized rubber (DR) , high crystalline polypropylene (PP) and EPDM in different proportions were studied. Evaluation of the mechanical and thermal properties of the developed blends, unirradiated and gamma irradiated, was carried out using tensile strength (Ts), elongation at break (Eb), hardness, TGA and DSC measurements.

  12. Microstructure and magnetorheological properties of the thermoplastic magnetorheological elastomer composites containing modified carbonyl iron particles and poly(styrene-b-ethylene-ethylenepropylene-b-styrene) matrix

    International Nuclear Information System (INIS)

    Qiao, Xiuying; Lu, Xiushou; Li, Wei; Sun, Kang; Li, Weihua; Chen, Jun; Gong, Xinglong; Yang, Tao; Chen, Xiaodong

    2012-01-01

    Novel isotropic and anisotropic thermoplastic magnetorheological elastomers (MRE) were prepared by melt blending titanated coupling agent modified carbonyl iron (CI) particles with poly(styrene-b-ethylene-ethylene–propylene-b-styrene) (SEEPS) matrix in the absence and presence of a magnetic field, and the microstructure and magnetorheological properties of these SEEPS-based MRE were investigated in detail. The particle surface modification improves the dispersion of the particles in the matrix and remarkably softens the CI/SEEPS composites, thus significantly enhancing the MR effect and improving the processability of these SEEPS-based MRE. A microstructural model was proposed to describe the interfacial compatibility mechanism that occurred in the CI/SEEPS composites after titanate coupling agent modification, and validity of this model was also demonstrated through adsorption tests of unmodified and surface-modified CI particles. (paper)

  13. Microstructure And Mechanical Properties Of Lead Oxide- Thermoplastic Elas Tomer Composite

    International Nuclear Information System (INIS)

    Sudirman; Handayani, Ari; Darwinto, Tri; Teguh, Yulius S.P.P.; Sunarni, Anik; Marlijanti, Isni

    2000-01-01

    Research on microstructure and mechanical properties of lead oxide-thermoplastic elastomer composite with Pb 3 O 4 as lead oxide. Thermoplastic elastomer synthesized from natural rubber as the elastomer and methyl metacrilate as the thermoplastic and irradiated simultaneously with optimum gamma ray. Thermoplastic elastomer (NR-PMMA) grind in a laboplastomill and Pb 3 O 4 was added in varied amount of 10%. 30%. 40% and 50%wt.The results showed that mechanical properties (tensile strength and elongation break) decreased as the Pb 3 O 4 composition increased. Microstructure from SEM observation showed that Pb 3 O 4 distributed evenly and having function as filler in composite

  14. Characteristics and utilization of thermoplastic elastomers (TPE)-an overview

    Energy Technology Data Exchange (ETDEWEB)

    Roestamsjah, [R and D Center for Applied Chemistry, Indonesian Inst. of Sciences (Indonesia)

    1998-10-01

    The unique feature of thermoplastic elastomer, the combining of processing characteristics of thermoplastics with the physical properties of vulcanized rubber is reviewed. Highlights of TPE and its characteristics is aimed to generate interest in TPE, where SANS technique will be utilized for its characterization. The topics discussed include rubber elasticity, state of aggregation of polymers, microseparation in block copolymer system, application of TPE, and finally some notes in developing interest in TPE and SANS in Indonesia. (author)

  15. Thermoplastic Polyurethane Elastomer Nanocomposites: Morphology, Thermophysical, and Flammability Properties

    Directory of Open Access Journals (Sweden)

    Wai K. Ho

    2010-01-01

    Full Text Available Novel materials based on nanotechnology creating nontraditional ablators are rapidly changing the technology base for thermal protection systems. Formulations with the addition of nanoclays and carbon nanofibers in a neat thermoplastic polyurethane elastomer (TPU were melt-compounded using twin-screw extrusion. The TPU nanocomposites (TPUNs are proposed to replace Kevlar-filled ethylene-propylene-diene-monomer rubber, the current state-of-the-art solid rocket motor internal insulation. Scanning electron microscopy analysis was conducted to study the char characteristics of the TPUNs at elevated temperatures. Specimens were examined to analyze the morphological microstructure during the pyrolysis reaction and in fully charred states. Thermophysical properties of density, specific heat capacity, thermal diffusivity, and thermal conductivity of the different TPUN compositions were determined. To identify dual usage of these novel materials, cone calorimetry was employed to study the flammability properties of these TPUNs.

  16. Synthesis of thermoplastic poly(ester-olefin elastomers

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    Tanasijević Branka

    2004-01-01

    Full Text Available A series of thermoplastic poly(ester-olefin elastomers, based on poly(ethylene-stat-butylene, HO-PEB-OH, as the soft segment and poly (butylene terephthalate, PBT, as the hard segment, were synthesized by a catalyzed transesterification reaction in solution. The incorporation of soft hydrogenated poly(butadiene segments into the copolyester backbone was accomplished by the polycondensation of α, ω-dihydroxyl telechelic HO-PEB-OH, (PEB Mn = 3092 g/mol with 1,4-butanediol (BD and dimethyl terephthalate (DMT in the presence of a 50 wt-% high boiling solvent i.e., 1,2,4-trichlorobenzene. The molar ratio of the starting comonomers was selected to result in a constant hard to soft weight ratio of 60:40. The synthesis was optimized in terms of both the concentration of catalyst, tetra-n-butyl-titanate (Ti(OBu4, and stabilizer, N,N'-diphenyl-p-phenylenediamine (DPPD, as well as the reaction time. It was found that the optimal catalyst concentration (Ti(OBu4 for the synthesis of these thermoplastic elastomers was 1.0 mmol/mol ester and the optimal DPPD concentration was 1.0 wt-%. The extent of the reaction was followed by measuring the inherent viscosity of the reaction mixture. The effectiveness of the incorporation of the soft segments into the copolymer chains was proved by Soxhlet extraction with chloroform. The molecular structures, composition and the size of the synthesized poly(ester-butylenes were verified by 1H NMR spectroscopy, viscometry of dilute solutions and the complex dynamic melt viscosity. The thermal properties of poly(ester-olefins were investigated by differential scanning calorimetry (DSC. The degree of crystallinity was also determined by DSC. The thermal and thermo-oxidative stability were investigated by thermogravimetric analysis (TGA. The rheological properties of poly(ester-olefins were investigated by dynamic mechanical spectroscopy in the melt and solid state.

  17. Influence of gamma irradiation in the thermoplastic elastomer (TPE)

    International Nuclear Information System (INIS)

    Oliveira, Camila B.; Parra, Duclerc F.; Marchini, Leonardo G.

    2017-01-01

    The TPE is the nomenclature used for the thermoplastic elastomer, which is also known as thermoplastic rubber. It belongs to an under-researched class of engineering plastics, however, in recent years there has been steady growth due to its important and unusual combination of properties. During its use, it behaves like an elastomer, but, unlike traditional elastomers (vulcanized rubbers), it can be processed using conventional technologies and equipment used for thermoplastics, such as extrusion and injection. The processing of polymers, such as TPE by means of radiation, constitutes a technological area dedicated to the study of the physical and chemical effects caused by high energy radiation, such as gamma radiation. Thus the objective of this work is to evaluate the mechanical and thermal properties of TPE irradiated by 60 Co source of gamma radiation in different doses. The thermoplastic elastomer being modified by means of ionizing radiation at doses of 5, 10, 20, 30, 50 and 100 kGy the effects of the radiation on the mechanical and thermal properties of this material are evaluated through the tests of tensile tests, TGA, FTIR and Fluency Index

  18. Wood thermoplastic composites

    Science.gov (United States)

    Daniel F. Caulfield; Craig Clemons; Rodney E. Jacobson; Roger M. Rowell

    2005-01-01

    The term “wood-plastic composites” refers to any number of composites that contain wood (of any form) and either thermoset or thermoplastic polymers. Thermosets or thermoset polymers are plastics that, once cured, cannot be remelted by heating. These include cured resins, such as epoxies and phenolics, plastics with which the forest products industry is most familiar (...

  19. Wood thermoplastic composites

    Science.gov (United States)

    Daniel F. Caulfield; Craig Clemons; Roger M. Rowell

    2010-01-01

    The wood industry can expand into new sustainable markets with the formation of a new class of composites with the marriage of the wood industry and the plastics industry. The wood component, usually a flour or fiber, is combined with a thermoplastic to form an extrudable, injectable or thermoformable composite that can be used in many non-structural applications....

  20. Self-sorting of guests and hard blocks in bisurea-based thermoplastic elastomers

    NARCIS (Netherlands)

    Botterhuis, N.E.; Karthikeyan, S.; Spiering, A.J.H.; Sijbesma, R.P.

    2010-01-01

    Self-sorting in thermoplastic elastomers was studied using bisurea-based thermoplastic elastomers (TPEs) which are known to form hard blocks via hierarchical aggregation of bisurea segments into ribbons and of ribbons into fibers. Self-sorting of different bisurea hard blocks in mixtures of polymers

  1. Flammability and Thermophysical Characterization of Thermoplastic Elastomer Nanocomposites

    Science.gov (United States)

    2004-08-01

    State University – M. Namani • Southern Clay Products – D. Hunter • Applied Sciences Inc. – J. Glasglow • Omega Point Laboratories – S . Romo Financial...Characterization of Thermoplastic Elastomer Nanocomposites 5a. CONTRACT NUMBER F04611-99-C-0025 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR( S ... S ) AND ADDRESS(ES) ERC, Inc,AFRL/PRS,10 E. Saturn Blvd.,Edwards AFB,CA,93524 8. PERFORMING ORGANIZATION REPORT NUMBER E04-082 9. SPONSORING

  2. Significant Enhancement of Mechanical and Thermal Properties of Thermoplastic Polyester Elastomer by Polymer Blending and Nanoinclusion

    Directory of Open Access Journals (Sweden)

    Manwar Hussain

    2016-01-01

    Full Text Available Thermoplastic elastomer composites and nanocomposites were fabricated via melt processing technique by blending thermoplastic elastomer (TPEE with poly(butylene terephthalate (PBT thermoplastic and also by adding small amount of organo modified nanoclay and/or polytetrafluoroethylene (PTFE. We study the effect of polymer blending on the mechanical and thermal properties of TPEE blends with and without nanoparticle additions. Significant improvement was observed by blending only TPEE and virgin PBT polymers. With a small amount (0.5 wt.% of nanoclay or PTFE particles added to the TPEE composite, there was further improvement in both the mechanical and thermal properties. To study mechanical properties, flexural strength (FS, flexural modulus (FM, tensile strength (TS, and tensile elongation (TE were all investigated. Thermogravimetric analysis (TGA and differential scanning calorimetry (DSC were used to analyze the thermal properties, including the heat distortion temperature (HDT, of the composites. Scanning electron microscopy (SEM was used to observe the polymer fracture surface morphology. The dispersion of the clay and PTFE nanoparticles was confirmed by transmission electron microscopy (TEM analysis. This material is proposed for use as a baffle plate in the automotive industry, where both high HDT and high modulus are essential.

  3. Synthesis and characterization of energetic thermoplastic elastomers for propellant formulations

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    Aparecida M. Kawamoto

    2009-01-01

    Full Text Available Synthesis and characterization of energetic ABA-type thermoplastic elastomers for propellant formulations has been carried out. Following the working plan elaborated, the synthesis and characterization of Poly 3- bromomethyl-3-methyl oxetane (PolyBrMMO, Poly 3- azidomethyl-3-methyl oxetane (PolyAMMO, Poly 3,3-bis-azidomethyl oxetane (PolyBAMO and Copolymer PolyBAMO/AMMO (by TDI end capping has been successfully performed. The thermoplastic elastomers (TPEs were synthesized using the chain elongation process PolyAMMO, GAP and PolyBAMO by diisocyanates. In this method 2.4-toluene diisocyanate (TDI is used to link block A (hard and mono- functional to B (soft and di-functional. For the hard A-block we used PolyBAMO and for the soft B-block we used PolyAMMO or GAP.This is a joint project set up, some years ago, between the Chemistry Division of the Institute of Aeronautics and Space (IAE - subordinated to the Brazilian Ministry of Defense - and the Fraunhofer Institut Chemische Technologie (ICT, in Germany. The products were characterized by different techniques as IR- and (1H,13CNMR spectroscopies, elemental and thermal analyses. New methodologies based on FT-IR analysis have been developed as an alternative for the determination of the molecular weight and CHNO content of the energetic polymers.

  4. Asymmetric Dielectric Elastomer Composite Material

    Science.gov (United States)

    Stewart, Brian K. (Inventor)

    2014-01-01

    Embodiments of the invention provide a dielectric elastomer composite material comprising a plurality of elastomer-coated electrodes arranged in an assembly. Embodiments of the invention provide improved force output over prior DEs by producing thinner spacing between electrode surfaces. This is accomplished by coating electrodes directly with uncured elastomer in liquid form and then assembling a finished component (which may be termed an actuator) from coated electrode components.

  5. Coaxial Thermoplastic Elastomer-Wrapped Carbon Nanotube Fibers for Deformable and Wearable Strain Sensors

    KAUST Repository

    Zhou, Jian; Xu, Xuezhu; Xin, Yangyang; Lubineau, Gilles

    2018-01-01

    performances in these design requirements. Here, achieving highly stretchable and sensitive strain sensors by using a coaxial structure, prepared via coaxial wet spinning of thermoplastic elastomer-wrapped carbon nanotube fibers, is proposed. The sensors attain

  6. Synthesis and properties of butadiene-alpha-methylstyrene thermoplastic elastomer

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    A. V. Firsova

    2016-01-01

    Full Text Available Butadiene-α-methylstyrene block – copolymer – a thermoplastic elastomer (TPE-R DMST occupies a special place among the ethylene – vinyl aromatic block copolymers. TPE-R DMST comprising as plastic – poly-α-methylstyrene unit and elastic – polybutadiene block. TPE-R DMST has high heat resistance, flexibility, abrasion resistance compared to butadiene-styrene thermoplastic elastomer (TPE DST. The synthesis of block copolymers of butadiene and α-methylstyrene was carried out. The process of polymerization the α-methylstyrene characterized the high speed of polymerization in polar medium and low reaction speed in hydrocarbon solvents. Anionic catalyst nbutyllithium (n-BuLi and high concentration – 60–80% α-methylstyrene in the mixture influenced by synthesis of the 1st block of TPE-R DMST, it’s technologically difficult. Found that the low temperature of polymerization α-methylstyrene (+61 o C, the reversibility of these reactions and the high concentration of residual monomer are very importance. It was revealed that a high polymerization rate α-methylstyrene can be achieved by conducting the reaction in a hydrocarbon solvent with polar additives compounds such as tetrahydrofuran (THF and methyl tert-butyl ether (MTBE. The conditions for the synthesis of P-DMST were developed. The kinetics of polymerization for the first DMST-P unit was obtained. Analysis of physical and mechanical properties DMST-P samples was conducted. The optimum content of bound α-methylstyrene block copolymer provides a good combination of properties in a relatively wide temperature range. The tensile strength at normal and elevated temperatures, the hardness and the stiffness of the polymer increased by increasing the content of bound α-methylstyrene. The elongation and the elasticity reduced by increasing the content of bound α-methylstyrene.

  7. Sustainable Triblock Copolymers for Application as Thermoplastic Elastomers

    Science.gov (United States)

    Ding, Wenyue; Wang, Shu; Ganewatta, Mitra; Tang, Chuanbing; Robertson, Megan

    Thermoplastic elastomers (TPEs), combining the processing advantages of thermoplastics with the flexibility and extensibility of elastomeric materials, have found versatile applications in industry, including electronics, clothing, adhesives, and automotive components. ABA triblock copolymers, in which A represents glassy endblocks and B the rubbery midblock, are commercially available as TPEs, such as poly(styrene-b-butadiene-b-styrene) (SBS) or poly(styrene-b-isoprene-b-styrene) (SIS). However, the commercial TPEs are derived from fossil fuels. The finite availability of fossil fuels and the environmental impact of the petroleum manufacturing have led to the increased interest in the development of alternative polymeric materials from sustainable sources. Rosin acids are promising replacement for the petroleum source due to their abundance in conifers, rigid molecular structures, and ease of functionalization. In this study, we explored the utilization of a rosin acid derivative, poly(dehydroabietic ethyl methacrylate) (PDAEMA), as a sustainable alternative for the glassy domain. The triblock copolymer poly(dehydroabietic ethyl methacrylate-b-n-butyl acylate-b-dehydroabietic ethyl methacrylate) (DnBD) was synthesized and characterized. DnBD exhibited tunable morphological and thermal properties. Tensile testing revealed elastomeric behavior.

  8. Nanocomposites based on thermoplastic elastomers with functional basis of nano titanium dioxide

    Energy Technology Data Exchange (ETDEWEB)

    Yulovskaya, V. D.; Kuz’micheva, G. M., E-mail: galina-kuzmicheva@list.ru [Federal State Budget Educational Institution of Higher Education “Moscow Technological University” (Russian Federation); Klechkovskaya, V. V. [Russian Academy of Sciences, Shubnikov Institute of Crystallography (Russian Federation); Orekhov, A. S.; Zubavichus, Ya. V. [National Research Centre “Kurchatov Institute” (Russian Federation); Domoroshchina, E. N.; Shegay, A. V. [Federal State Budget Educational Institution of Higher Education “Moscow Technological University” (Russian Federation)

    2016-03-15

    Nanocomposites based on a thermoplastic elastomer (TPE) (low-density polyethylene (LDPE) and 1,2-polybutadiene in a ratio of 60/40) with functional titanium dioxide nanoparticles of different nature, TiO{sub 2}/TPE, have been prepared and investigated by a complex of methods (X-ray diffraction analysis using X-ray and synchrotron radiation beams, scanning electron microscopy, transmission electron microscopy, and X-ray energy-dispersive spectroscopy). The morphology of the composites is found to be somewhat different, depending on the TiO{sub 2} characteristics. It is revealed that nanocomposites with cellular or porous structures containing nano-TiO{sub 2} aggregates with a large specific surface and large sizes of crystallites and nanoparticles exhibit the best deformation‒strength and fatigue properties and stability to the effect of active media under conditions of ozone and vapor‒air aging.

  9. Synthesis of thermoplastic elastomer using potassium persulfate and ammonium peroxydisulfate initiator

    International Nuclear Information System (INIS)

    Dewi Sondari; Agus Haryono; M Ghozali; Ahmad Randy; Kuntari Adi Suhardjo; Ariyadi B; Surasno

    2010-01-01

    Thermoplastic elastomer is polymeric material that has elastomer and thermoplastic properties. This material can be easily molded into finished and recyclable goods, thus environmentally safe for long term application. In this study we synthesize thermoplastic elastomer using two initiator that are potassium persulfate and ammonium peroxydisulfate with natural rubber to monomer (styrene/methyl methacrylate) ratio of 50 : 50 and 60 : 40 (v/v). The process of thermoplastic elastomer synthesis was conducted with emulsion grafting polymerization method for 6 hours at 65 °C. We used sodium dodecyl sulfate as emulsifier. FT-IR analysis result shows that grafting process had already occurred shown by new peaks that were observed in 1743 and 1519 cm"-"1. These peaks was assigned to carbonyl (C=O) group of methyl methacrylate and C=C benzene of styrene respectively. From "1H-NMR new peaks at δ = 7.1 ppm was aromatic proton from phenyl group of styrene, at δ = 3.5 ppm was methoxy proton of grafted methyl methacrylate acrylic group, and at δ = 5.1 ppm that is resonance of isoprene methine proton. This result showed that methyl methacrylate and styrene had already grafted onto natural rubber backbone. Initiator influenced grafting efficiency. Potassium persulfate gave 97.6 % grafting efficiency while ammonium peroxydisulfate gave 90.2 % grafting efficiency. (author)

  10. Control of Mechanical Properties of Thermoplastic Polyurethane Elastomers by Restriction of Crystallization of Soft Segment

    Directory of Open Access Journals (Sweden)

    Sadaharu Nakamura

    2010-12-01

    Full Text Available Mechanical properties of thermoplastic polyurethane elastomers based on either polyether or polycarbonate (PC-glycols, 4,4’-dipheylmethane diisocyanate (1,1’-methylenebis(4-isocyanatobenzene, 1,4-butanediol, were controlled by restriction of crystallization of polymer glycols. For the polyether glycol based-polyurethane elastomers (PUEs, poly(oxytetramethylene glycol (PTMG, and PTMG incorporating dimethyl groups (PTG-X and methyl side groups (PTG-L were employed as a polymer glycol. For the PC-glycol, the randomly copolymerized PC-glycols with hexamethylene (C6 and tetramethylene (C4 units between carbonate groups with various composition ratios (C4/C6 = 0/100, 50/50, 70/30 and 90/10 were employed. The degree of microphase separation and mechanical properties of both the PUEs were investigated using differential scanning calorimetry, dynamic viscoelastic property measurements and tensile testing. Mechanical properties could be controlled by changing the molar ratio of two different monomer components.

  11. Hysteretic behavior of soft magnetic elastomer composites

    Energy Technology Data Exchange (ETDEWEB)

    Krautz, Maria; Werner, David [Institute for Complex Materials, IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany); Schrödner, Mario [Thuringian Institute of Textile and Plastics Research e.V., Breitscheidstraße 97, D-07407 Rudolstadt (Germany); Funk, Alexander [Institute for Complex Materials, IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany); Jantz, Alexander; Popp, Jana [Thuringian Institute of Textile and Plastics Research e.V., Breitscheidstraße 97, D-07407 Rudolstadt (Germany); Eckert, Jürgen [Institute for Complex Materials, IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany); Erich Schmid Institute of Materials Science, Austrian Academy of Sciences, Jahnstraße 12, A-8700 Leoben (Austria); Department of Materials Physics, Montanuniversität Leoben, Jahnstraße 12, A-8700 Leoben (Austria); Waske, Anja [Institute for Complex Materials, IFW Dresden, P.O. Box 270116, D-01171 Dresden (Germany)

    2017-03-15

    Composites of polymer and micron-sized particles of carbonyl-iron were investigated in terms of their magnetization behavior. Thermoplastic elastomers with varying Young's modulus (E{sub Polymer}=0.14–14.6 MPa) were used as matrix material. Field dependent magnetization curves reveal that the hysteretic behavior of the composites strongly depends on both the particle fraction (7, 10, 14, 21, 31 vol%) and on the mechanical properties of the polymer. It is shown that hysteresis only appears above a certain fraction of magnetic particles which can be accounted to the magnetic exchange between the particles. However, hysteresis is suppressed in the composite with largest Young's modulus of the polymer matrix, even at largest particle fraction. - Highlights: • Composites with soft magnetic Iron Particles show hysteretic magnetization behavior. • Origin of the hysteresis is the alignment of particles along field direction. • Hysteresis depends on both, mechanical properties of matrix and particle fraction.

  12. Effect of plasticiser on properties of styrene-butadiene-styrene thermoplastic elastomers

    International Nuclear Information System (INIS)

    Norzalia, S.; Farid, A.S.; O'Brien, M.G.

    1999-01-01

    This study investigates the properties of plasticised styrene-butadiene-styrene thermoplastic elastomers for possible applications in pharmaceutical, medical and food industries. Unplasticised styrene-butadiene-styrene (USBS) materials: vector 8550-D and vector 4461-D, which are developmental materials introduced by Exxon, and blends of vector 8550-D with vector 4461-D were plasticised paraffinic type plasticisers plastol 172 and plastol 352. Shore A hardness, tensile stress at break, modulus at 100% strain, elongation at break and density values showed a decrease whereas flow properties such as melt flow index (MFI) increased considerably with increasing plasticiser concentration. The properties of the plasticised styrene-butadiene-styrene thermoplastic elastomers were compared to the USBS materials. (author)

  13. Sustainable thermoplastic elastomers derived from cellulose, fatty acid and furfural via ATRP and click chemistry.

    Science.gov (United States)

    Yu, Juan; Lu, Chuanwei; Wang, Chunpeng; Wang, Jifu; Fan, Yimin; Chu, Fuxiang

    2017-11-15

    Cellulose-based thermoplastic elastomers (TPEs) have attracted considerable attention because of their rigid backbone, good mechanical properties, renewable nature and abundance. In the present study, sustainable TPEs based on ethyl cellulose (EC), fatty acid and furfural were generated by the combination of ATRP and "click chemistry". To fabricate sustainable TPEs with higher toughness, a range of polymers, including mono random-copolymer poly(tetrahydrofurfuryl methacrylate-co-lauryl methacrylate) (P(THFMA-co-LMA), dual polymer side chains PTHFMA and PLMA, and mono-block copolymer PTHFMA-b-PLMA, were designed as side chains to fabricate EC brush copolymers with random, dual or block side chain architectures using the "grafting from" and "grafting onto" methods. The multi-armed structures, chemical compositions and phase separation of these EC brush copolymers were confirmed by FT-IR, 1 H NMR, GPC, DSC, TEM and SEM. Overall, three types of EC brush copolymers all exhibited the desired mechanical properties of TPEs. In addition, the EC brush copolymers with dual/block side chain architectures showed higher tensile strength than that of the random polymers with similar compositions. Copyright © 2017. Published by Elsevier Ltd.

  14. Thermoplastic elastomers containing 2D nanofillers: montmorillonite, graphene nanoplatelets and oxidized graphene platelets

    OpenAIRE

    Paszkiewicz Sandra; Pawelec Iwona; Szymczyk Anna; Rosłaniec Zbigniew

    2015-01-01

    This paper presents a comparative study on which type of platelets nanofiller, organic or inorganic, will affect the properties of thermoplastic elastomer matrix in the stronger manner. Therefore, poly(trimethylene terephthalate-block-poly(tetramethylene oxide) copolymer (PTT-PTMO) based nanocomposites with 0.5 wt.% of clay (MMT), graphene nanoplatelets (GNP) and graphene oxide (GO) have been prepared by in situ polymerization. The structure of the nanocomposites was characterized by transmis...

  15. Effect of fibre treatments on tensile properties of ethylene vinyl acetate/natural rubber/mengkuang leaf fibre (EVA/NR/MLF) thermoplastic elastomer composites

    Science.gov (United States)

    Hashim, Faiezah; Ismail, Hanafi; Rusli, Arjulizan

    2017-07-01

    Nowadays, a great attention has been dedicated to natural fibers as reinforcement for polymer composites. Natural fibers, compared to glass fibers, exhibit better mechanical properties, such as stiffness, impact strength, flexibility and modulus. However, certain drawbacks, such as the incompatibility between fibers and polymer matrices, the tendency to form aggregates during processing and the poor resistance to moisture, reduce the use of these natural fibers as reinforcements in polymers. Several treatments and modifications are being used to improve the adhesion between fibre and matrix. In this work, the effect of bleaching treatments using hydrogen peroxide in the Mengkuang leaf fibre (MLF) was evaluated on tensile properties of Ethylene Vinyl Acetate (EVA)/Natural Rubber (NR)/MLF composites. Treated MLF were mixed with the EVA/NR blend in Haake internal mixer at 120 °C and rotor speed of 50 rpm for 10 minutes. Fibre morphology and the fibre/matrix interface ware further characterized by scanning electron microscopy (SEM). The tensile strength was increased by about 8% as compared to the composites with untreated fibers. The increased adhesion between fiber and matrix was also observed by SEM. Thus, EVA/NR/MLF composites reinforced with the treated fibres exhibited better tensile properties than untreated EVA/NR/MLF composites.

  16. Poly(CL/DLLA-b-CL multiblock copolymers as biodegradable thermoplastic elastomers

    Directory of Open Access Journals (Sweden)

    2008-03-01

    Full Text Available Lactic acid and ∑-caprolactone based polymers and their derivates are widely used in biomedical applications. Different properties are introduced by modifying the composition. In this study, poly(ε-caprolactone/D,L-lactide-b-poly(ε-caprolactone multiblock copolymers were synthesized as poly(ester-urethanes (PEUs by polymerizing in two steps involving ring-opening polymerization of precursors and by diisocyanate linking of precursors to produce thermoplastic elastomers (TPEs. The precursors and products were characterized by SEC, 1H-NMR and DSC, and dynamic mechanical study (by dynamic mechanical analysis, DMA as well as morphological characterization (by transmission electron microscopy, TEM of the product TPEs was carried out. Tensile and creep recovery properties of them were also studied. According to the characterizations, all the polymerizations were successful, and the prepared TPEs showed clear elastic behavior. In the DMA scans, rubbery plateau in the storage modulus curves between Tg and terminal flow region was clearly detectable indicating elasticity. The TEM images demonstrated phase separation of amorphous and crystalline blocks when the degree of crystallinity of the hard blocks was high enough. The elongations of TPEs varied between 800–1800%, while the modulus was 7–66 MPa. Two different types of recovery tests indicated the creep properties of TPEs to be highly dependent on the degree of crystallinity.

  17. Tailoring the mechanical and biodegradable properties of binary blends of biomedical thermoplastic elastomer.

    Science.gov (United States)

    Ang, Hui Ying; Chan, Jingni; Toong, Daniel; Venkatraman, Subbu S; Chia, Sing Joo; Huang, Ying Ying

    2018-03-01

    Blending polymers with complementary properties capitalizes on the inherent advantages of both components, making it possible to tailor the behaviour of the resultant material. A polymer blend consisting of an elastomer and thermoplastic can help to improve the mechanical integrity of the system without compromising on its processibility. A series of blends of biodegradable Poly(L-lactide-co-ɛ-caprolactone) (PLC) and Poly-(l,l-lactide-co-glycolic acid) (PLLGA), and PLC with Poly-(d,l-lactide-co-glycolic acid) (PDLLGA) were evaluated as a potential material for a biodegradable vesicourethral connector device. Based on the Tg of the blends, PLC/PLLGA formed an immiscible mixture while PLC/PDLLGA resulted in a compatible blend. The results showed that with the blending of PLC, the failure mode of PLLGA and PDLLGA changed from brittle to ductile fracture, with an significant decreas in tensile modulus and strength. SEM images demonstrated the different blend morphologies of different compositions during degradation. Gel Permeation Chromatography (GPC) and mechanical characterization revealed the degradation behaviour of the blends in this order (fastest to slowest): PDLLGA and PLC/PDLLGA blends > PLLGA and PLC/PLLGA blends > PLC. The PLC/PLLGA (70:30) blend was recommended as a suitable for the vesicourethral connector device application, highlighting the tailoring of blends to achieve a desired mechanical performance. Copyright © 2017 Elsevier Ltd. All rights reserved.

  18. Thermoplastic elastomers containing 2D nanofillers: montmorillonite, graphene nanoplatelets and oxidized graphene platelets

    Directory of Open Access Journals (Sweden)

    Paszkiewicz Sandra

    2015-12-01

    Full Text Available This paper presents a comparative study on which type of platelets nanofiller, organic or inorganic, will affect the properties of thermoplastic elastomer matrix in the stronger manner. Therefore, poly(trimethylene terephthalate-block-poly(tetramethylene oxide copolymer (PTT-PTMO based nanocomposites with 0.5 wt.% of clay (MMT, graphene nanoplatelets (GNP and graphene oxide (GO have been prepared by in situ polymerization. The structure of the nanocomposites was characterized by transmission electron microscopy (TEM in order to present good dispersion without large aggregates. It was indicated that PTT-PTMO/GNP composite shows the highest crystallization temperature. Unlike the addition of GNP and GO, the introduction of MMT does not have great effect on the glass transition temperature of PTMO-rich soft phase. An addition of all three types of nanoplatelets in the nanocomposites caused the enhancement in tensile modulus and yield stress. Additionally, the cyclic tensile tests showed that prepared nanocomposites have values of permanent set slightly higher than neat PTT-PTMO.

  19. Consolidation modelling for thermoplastic composites forming simulation

    Science.gov (United States)

    Xiong, H.; Rusanov, A.; Hamila, N.; Boisse, P.

    2016-10-01

    Pre-impregnated thermoplastic composites are widely used in the aerospace industry for their excellent mechanical properties, Thermoforming thermoplastic prepregs is a fast manufacturing process, the automotive industry has shown increasing interest in this manufacturing processes, in which the reconsolidation is an essential stage. The model of intimate contact is investigated as the consolidation model, compression experiments have been launched to identify the material parameters, several numerical tests show the influents of the temperature and pressure applied during processing. Finally, a new solid-shell prismatic element has been presented for the simulation of consolidation step in the thermoplastic composites forming process.

  20. Thermoplastic Elastomers From Chemically or Irradiation Activated Polyolefin Wastes and Ground Tyre Rubber

    International Nuclear Information System (INIS)

    Tolstov, A.M.; Grigoryeva, A.L.; Bardash, O.P.

    2005-01-01

    Thermoplastic elastomers (TPE) are known as materials with unique combination of elastomeric properties and thermo plasticity. Among the TPE of different type the polymer blends of thermoplastics and rubbers are the most commonly used. Recently a very effective technology of dynamic vulcanization of rubber component inside thermoplastic matrix has been developed. As a result of rubber vulcanization and dispersion inside thermoplastic the new type of TPE so-called thermoplastic dynamic vulcanizations (TPV) are obtained. In our work we have applied the technology of dynamic vulcanization for recycled components (PP, HDPE, GTR). It has appeared that such components are not mixed well and the resulting TPV have poor mechanical properties. To solve a problem of poor compatibility of the components used we carried out a pre-modification (functionalization) of the component surfaces by gamma-irradiation or by chemically or gamma-irradiation induced grafting of reactive monomers. Both the polyolefin (HDPE) and GTR were functionalized before mixing. The monomers were selected by such a way that being grafted to be able to react to each other in interface during the components blending. For example, we used maleic anhydride and acrylamide. The effect of better compatibility has appeared in higher tensile characteristics of TPV synthesized

  1. Thermal Characterization of Modified Tacca Leontopetaloides Starch and Natural Rubber Based Thermoplastic Elastomer

    International Nuclear Information System (INIS)

    Ainatul Mardhiah Mohd Amin; Nur Shahidah Ab Aziz; Nurul Shuhada Mohd Makhtar; Miradatul Najwa Mohd Rodhi; Suhaila Mohd Sauid

    2014-01-01

    The purpose of this study is to identify the potential of Tacca leontopetaloides starch as bio-based thermoplastic elastomers, TPEs. Starch based polymer had been recognized to have highly potential in replace existing source of conventional elastomeric polymer. The modification process of blending starch with natural rubber, plasticizers, additives, and filler contribute to the enhancement and improvement for the properties of starch in order to produce biopolymers by approaching the properties of TPEs. Thermal properties of starch based thermoplastic was studied to evaluate the decomposition and degradation of the samples by using Thermogravimetric Analysis, TGA while the properties of endothermic reactions of the samples were thermally analyzed via Differential Scanning Calorimetry, DSC. From the analysis, it was found that the thermal properties of samples were revealed by recognizing GM-2 (green materials, GM) has high thermal resistance towards high temperature up to 480.06 degree Celsius with higher amount of residue which is 4.97 mg compared to other samples. This indicates GM-2 comprises of superior combination of ratio between natural rubbers and glycerol (plasticizer) in purpose of approaching the properties of Thermoplastic Elastomers, TPEs. (author)

  2. Coaxial Thermoplastic Elastomer-Wrapped Carbon Nanotube Fibers for Deformable and Wearable Strain Sensors

    KAUST Repository

    Zhou, Jian

    2018-01-22

    Highly conductive and stretchable fibers are crucial components of wearable electronics systems. Excellent electrical conductivity, stretchability, and wearability are required from such fibers. Existing technologies still display limited performances in these design requirements. Here, achieving highly stretchable and sensitive strain sensors by using a coaxial structure, prepared via coaxial wet spinning of thermoplastic elastomer-wrapped carbon nanotube fibers, is proposed. The sensors attain high sensitivity (with a gauge factor of 425 at 100% strain), high stretchability, and high linearity. They are also reproducible and durable. Their use as safe sensing components on deformable cable, expandable surfaces, and wearable textiles is demonstrated.

  3. Functionalized Materials From Elastomers to High Performance Thermoplastics

    Energy Technology Data Exchange (ETDEWEB)

    Salazar, Laura Ann [Iowa State Univ., Ames, IA (United States)

    2003-01-01

    Synthesis and incorporation of functionalized materials continues to generate significant research interest in academia and in industry. If chosen correctly, a functional group when incorporated into a polymer can deliver enhanced properties, such as adhesion, water solubility, thermal stability, etc. The utility of these new materials has been demonstrated in drug-delivery systems, coatings, membranes and compatibilizers. Two approaches exist to functionalize a material. The desired moiety can be added to the monomer either before or after polymerization. The polymers used range from low glass transition temperature elastomers to high glass transition temperature, high performance materials. One industrial example of the first approach is the synthesis of Teflon(reg. sign). Poly(tetrafluoroethylene) (PTFE or Teflon(reg. sign)) is synthesized from tetrafluoroethylene, a functionalized monomer. The resulting material has significant property differences from the parent, poly(ethylene). Due to the fluorine in the polymer, PTFE has excellent solvent and heat resistance, a low surface energy and a low coefficient of friction. This allows the material to be used in high temperature applications where the surface needs to be nonabrasive and nonstick. This material has a wide spread use in the cooking industry because it allows for ease of cooking and cleaning as a nonstick coating on cookware. One of the best examples of the second approach, functionalization after polymerization, is the vulcanization process used to make tires. Natural rubber (from the Hevea brasiliensis) has a very low glass transition temperature, is very tacky and would not be useful to make tires without synthetic alteration. Goodyear's invention was the vulcanization of polyisoprene by crosslinking the material with sulfur to create a rubber that was tough enough to withstand the elements of weather and road conditions. Due to the development of polymerization techniques to make cis

  4. Pyrolysis characteristics of typical biomass thermoplastic composites

    Directory of Open Access Journals (Sweden)

    Hongzhen Cai

    Full Text Available The biomass thermoplastic composites were prepared by extrusion molding method with poplar flour, rice husk, cotton stalk and corn stalk. The thermo gravimetric analyzer (TGA has also been used for evaluating the pyrolysis process of the composites. The results showed that the pyrolysis process mainly consists of two stages: biomass pyrolysis and the plastic pyrolysis. The increase of biomass content in the composite raised the first stage pyrolysis peak temperature. However, the carbon residue was reduced and the pyrolysis efficiency was better because of synergistic effect of biomass and plastic. The composite with different kinds of biomass have similar pyrolysis process, and the pyrolysis efficiency of the composite with corn stalk was best. The calcium carbonate could inhibit pyrolysis process and increase the first stage pyrolysis peak temperature and carbon residue as a filling material of the composite. Keywords: Biomass thermoplastic composite, Calcium carbonate, Pyrolysis characteristic

  5. Properties of Radiation Cured Elastomer/ Thermoplastic Blends Containing Different Additives

    International Nuclear Information System (INIS)

    Abou Zeid, M.M.; Shaltout, N.A.; Khalil, A.M.; El Miligy, A.A.

    2008-01-01

    The effect of different co agents on the physico-chemical properties of NBR/HDPE composites reinforced with 40 phr (part per hundred part of rubber by weight) HAF carbon black and cured with accelerated electrons was investigated. The co agents N, N- methylene bis acrylamide (MBAAm) and trimethylol propane trimethacrylate (TMPTMA) were used at a constant content of 10 phr. The physico-chemical properties such as tensile strength (TS), tensile modulus at 50% elongation (M50), elongation at break (Eb), hardness, soluble fraction (SF), swelling number (SN) and thermal properties were studied. The results obtained showed that the TMPTMA as a co agent is more effective than MDA in enhancing the mechanical and physical properties of NBR/HDPE vulcanized composites

  6. A novel thermoplastic elastomer based on dynamically vulcanized polypropylene/acrylic rubber blends

    Directory of Open Access Journals (Sweden)

    2008-08-01

    Full Text Available Thermoplastic elastomer based on polypropylene (PP and acrylic rubber (ACM was investigated, with special attention on the compatibilization and dynamic vulcanization. ACM component contains chlorine and carboxyl groups along the backbone, which act as center for the curing and reactive compatibilization. The last event was carried out by adding a combination of maleic anhydride-modified PP (PP-g-MA and triethylene tetramine (TETA, which act as interfacial agents between PP and ACM phases. The effectiveness of the compatibilization was suggested from mixing torque and viscosity, determined from rheological measurements. Outstanding mechanical performance, especially elongation at break, and better tensile set (lower values were obtained with the compatibilization. The dynamic vulcanization also resulted in good mechanical properties for compatibilized blends, but the performance was inferior to that observed for non vulcanized blends. The effect of the compatibilization and/or dynamic vulcanization on the dynamic mechanical, thermal, morphological and stress relaxation properties was investigated.

  7. Micro injection moulding process validation for high precision manufacture of thermoplastic elastomer micro suspension rings

    DEFF Research Database (Denmark)

    Calaon, M.; Tosello, G.; Elsborg Hansen, R.

    Micro injection moulding (μIM) is one of the most suitable micro manufacturing processes for flexible mass-production of multi-material functional micro components. The technology was employed in this research used to produce thermoplastic elastomer (TPE) micro suspension rings identified...... main μIM process parameters (melt temperature, injection speed, packing pressure) using the Design of Experiment statistical technique. Measurements results demonstrated the importance of calibrating mould´s master geometries to ensure correct part production and effective quality conformance...... on the frequency in order to improve the signal quality and assure acoustic reproduction fidelity. Production quality of the TPE rings drastically influence the product functionality. In the present study, a procedure for μIM TPE micro rings production optimization has been established. The procedure entail using...

  8. Chemical Modification and Structure-property Relationships of Acrylic and Ionomeric Thermoplastic Elastomer Gels

    Science.gov (United States)

    Vargantwar, Pruthesh Hariharrao

    Block copolymers (BCs) have remained at the forefront of materials research due to their versatility in applications ranging from hot-melt/pressure-sensitive adhesives and impact modifiers to compatibilizing agents and vibration-dampening/nanotemplating media. Of particular interest are macromolecules composed of two or more chemically dissimilar blocks covalently linked together to form triblock or pentablock copolymers. If the blocks are sufficiently incompatible and the copolymer behaves as a thermoplastic elastomer, the molecules can spontaneously self-assemble to form nanostructured materials that exhibit shape memory due to the formation of a supramolecular network. The BCs of these types are termed as conventional. When BCs contain blocks having ionic moieties such as sulfonic acid groups, they are termed as block ionomers. Designing new systems based on either conventional or ionic BCs, characterizing their structure-property relationships and later using them as electroacive polymers form the essential objectives of this work. Electroactive polymers (EAPs) exhibit electromechanical actuation when stimulated by an external electric field. In the first part of this work, it is shown that BCs resolve some of the outstanding problems presently encountered in the design of two different classes of EAP actuators: dielectric elastomers (DEs) and ionic polymer metal composites (IPMCs). All-acrylic triblock copolymer gels used as DEs actuate with high efficacy without any requirement of mechanical prestrain and, thus, eliminate the need for bulky and heavy hardware essential with prestrained dielectric actuators, as well as material problems associated with stress relaxation. The dependence of actuation behavior on gel morphology as evaluated from mechanical and microstructure studies is observed. In the case of IPMCs, ionic BCs employed in this study greatly facilitate processing compared to other contenders such as NafionRTM, which is commonly used in this class

  9. Radiation induced functionalism of polyethylene and ground tire rubber for their reactive compatibility in thermoplastic elastomers

    Energy Technology Data Exchange (ETDEWEB)

    Fainleib, A.; Grigoryeva, O. [Institute of Macromolecular Chemistry, National Academy of Sciences of Ukraine, Kiev 02160 (Ukraine); Martinez B, G. [Laboratorio de Investigacion y Desarrollo de Materiales Avanzados, Facultad de Quimica, Universidad Autonoma del Estado de Mexico, Km. 12 Carretera Toluca-Atlacomulco, San Cayetano 50200, Estado de Mexico (Mexico)], e-mail: fainleib@i.kiev.ua

    2009-07-01

    Reactive compatibility of recycled low-or high-density polyethylenes (LDPE and HDPE, respectively) and ground tire rubber (GTR) via chemical interactions of pre-functionalized components in their blend interface has been carried out. Polyethylene component was functionalized with maleic anhydride (MAH) as well as the rubber component was modified via functionalism with MAH or acrylamide using chemically or irradiation ({gamma} rays) induced grafting techniques. Additional coupling agents such as-p-phenylene diamine (PDA) and polyamide fiber (PAF, from fiber wastes) were used for some thermoplastic elastomer (TPE) producing. The grafting degree and molecular mass distribution of the chromatography analyses, respectively. TPE materials based on synthesized reactive polyethylenes and GTR as well as ethylene-propylene-diene monomer rubber were prepared by dynamic vulcanization of the rubber phase inside thermoplastic (polyethylene) matrix and their phase structure, and main properties have been studied using DSC, TGA, DMTA and mechanical testing. As a final result, the high performance TPE with improved mechanical properties has been developed. (Author)

  10. Uniaxial Extensional Behavior of A--B--A Thermoplastic Elastomers: Structure-Properties Relationship and Modeling

    Science.gov (United States)

    Martinetti, Luca

    At service temperatures, A--B--A thermoplastic elastomers (TPEs) behave similarly to filled (and often entangled) B-rich rubbers since B block ends are anchored on rigid A domains. Therefore, their viscoelastic behavior is largely dictated by chain mobility of the B block rather than by microstructural order. Relating the small- and large-strain response of undiluted A--B--A triblocks to molecular parameters is a prerequisite for designing associated TPE-based systems that can meet the desired linear and nonlinear rheological criteria. This dissertation was aimed at connecting the chemical and topological structure of A--B--A TPEs with their viscoelastic properties, both in the linear and in the nonlinear regime. Since extensional deformations are relevant for the processing and often the end-use applications of thermoplastic elastomers, the behavior was investigated predominantly in uniaxial extension. The unperturbed size of polymer coils is one of the most fundamental properties in polymer physics, affecting both the thermodynamics of macromolecules and their viscoelastic properties. Literature results on poly(D,L-lactide) (PLA) unperturbed chain dimensions, plateau modulus, and critical molar mass for entanglement effect in viscosity were reviewed and discussed in the framework of the coil packing model. Self-consistency between experimental estimates of melt chain dimensions and viscoelastic properties was discussed, and the scaling behaviors predicted by the coil packing model were identified. Contrary to the widespread belief that amorphous polylactide must be intrinsically stiff, the coil packing model and accurate experimental measurements undoubtedly support the flexible nature of PLA. The apparent brittleness of PLA in mechanical testing was attributed to a potentially severe physical aging occurring at room temperature and to the limited extensibility of the PLA tube statistical segment. The linear viscoelastic response of A--B--A TPEs was first

  11. Thermoforming of Continuous Fibre Reinforced Thermoplastic Composites

    International Nuclear Information System (INIS)

    McCool, Rauri; Murphy, Adrian; Wilson, Ryan; Jiang Zhenyu; Price, Mark

    2011-01-01

    The introduction of new materials, particularly for aerospace products, is not a simple, quick or cheap task. New materials require extensive and expensive qualification and must meet challenging strength, stiffness, durability, manufacturing, inspection and maintenance requirements. Growth in industry acceptance for fibre reinforced thermoplastic composite systems requires the determination of whole life attributes including both part processing and processed part performance data. For thermoplastic composite materials the interactions between the processing parameters, in-service structural performance and end of life recyclability are potentially interrelated. Given the large number and range of parameters and the complexity of the potential relationships, understanding for whole life design must be developed in a systematic building block approach. To assess and demonstrate such an approach this article documents initial coupon level thermoforming trials for a commercially available fibre reinforced thermoplastic laminate, identifying the key interactions between processing and whole life performance characteristics. To examine the role of the thermoforming process parameters on the whole life performance characteristics of the formed part requires a series of manufacturing trials combined with a series of characterisation tests on the manufacturing trial output. Using a full factorial test programme and considering all possible process parameters over a range of potential magnitudes would result in a very large number of manufacturing trials and accompanying characterisation tests. Such an approach would clearly be expensive and require significant time to complete, therefore failing to address the key requirement for a future design methodology capable of rapidly generating design knowledge for new materials and processes. In this work the role of mould tool temperature and blank forming temperature on the thermoforming of a commercially available

  12. Pyrolysis characteristics of typical biomass thermoplastic composites

    Science.gov (United States)

    Cai, Hongzhen; Ba, Ziyu; Yang, Keyan; Zhang, Qingfa; Zhao, Kunpeng; Gu, Shiyan

    The biomass thermoplastic composites were prepared by extrusion molding method with poplar flour, rice husk, cotton stalk and corn stalk. The thermo gravimetric analyzer (TGA) has also been used for evaluating the pyrolysis process of the composites. The results showed that the pyrolysis process mainly consists of two stages: biomass pyrolysis and the plastic pyrolysis. The increase of biomass content in the composite raised the first stage pyrolysis peak temperature. However, the carbon residue was reduced and the pyrolysis efficiency was better because of synergistic effect of biomass and plastic. The composite with different kinds of biomass have similar pyrolysis process, and the pyrolysis efficiency of the composite with corn stalk was best. The calcium carbonate could inhibit pyrolysis process and increase the first stage pyrolysis peak temperature and carbon residue as a filling material of the composite.

  13. Production and Mechanical Characterization of Ballistic Thermoplastic Composite Materials

    OpenAIRE

    D. Korsacilar; C. Atas

    2014-01-01

    In this study, first thermoplastic composite materials /plates that have high ballistic impact resistance were produced. For this purpose, the thermoplastic prepreg and the vacuum bagging technique were used to produce a composite material. Thermoplastic prepregs (resin-impregnated fiber) that are supplied ready to be used, namely high-density polyethylene (HDPE) was chosen as matrix and unidirectional glass fiber was used as reinforcement. In order to compare the fiber c...

  14. Tribological behavior of plasma-polymerized aminopropyltriethoxysilane films deposited on thermoplastic elastomers substrates

    Energy Technology Data Exchange (ETDEWEB)

    Alba-Elías, Fernando, E-mail: fernando.alba@unirioja.es [Department of Mechanical Engineering, University of La Rioja, c/Luis de Ulloa 20, 26004 Logroño, La Rioja (Spain); Sainz-García, Elisa; González-Marcos, Ana [Department of Mechanical Engineering, University of La Rioja, c/Luis de Ulloa 20, 26004 Logroño, La Rioja (Spain); Ordieres-Meré, Joaquín [ETSII, Polytechnic University of Madrid, c/José Gutiérrez Abascal 2, 28006 Madrid (Spain)

    2013-07-01

    Thermoplastic elastomers (TPE) are multifunctional polymeric materials that are characterized by moderate cost, excellent mechanical properties (high elasticity, good flexibility, hardness, etc.), high tensile strength, oxidation and wettability. With an objective of reducing the superficial friction coefficient of TPE, this work analyzes the characteristics of coating films that are based on aminopropyltriethoxysilane (APTES) over a TPE substrate. Since this material is heat-sensitive, it is necessary to use a technology that permits the deposition of coatings at low temperatures without affecting the substrate integrity. Thus, an atmospheric-pressure plasma jet system (APPJ) with a dielectric barrier discharge (DBD) was used in this study. The coated samples were analyzed by Scanning Electron Microscopy, Atomic Force Microscopy, Fourier-Transform Infrared with Attenuated Total Reflectance Spectroscopy, X-ray Photoelectron Spectroscopy and tribological tests (friction coefficient and wear rate). The studies showed that the coated samples that contain a higher amount of forms of silicon (SiOSi) and nitrogen (amines, amides and imines) have lower friction coefficients. The sample coated at a specific plasma power of 550 W and an APTES flow rate of 1.5 slm had the highest values of SiOSi and nitrogen-containing groups peak intensity and atomic percentages of Si2p and SiO{sub 4}, and the lowest percentages of C1s and average friction coefficient. The results of this research permit one to conclude that APPJ with a DBD is a promising technique to use in coating SiO{sub x} and nitrogen-containing groups layers on polymeric materials. - Highlights: • SiO{sub x} thin films on thermoplastic elastomers by atmospheric pressure plasma jet. • Study of influence of plasma power and precursor flow rate on film's properties. • Friction coefficient is inversely related to the amount of SiOSi and N groups. • Nitrogen groups from the ionization gas (N{sub 2}) seem to

  15. Low Cost Processing of Commingled Thermoplastic Composites

    Science.gov (United States)

    Chiasson, Matthew Lee

    A low cost vacuum consolidation process has been investigated for use with commingled thermoplastic matrix composites. In particular, the vacuum consolidation behaviour of commingled polypropylene/glass fibre and commingled nylon/carbon fibre precursors were studied. Laminates were consolidated in a convection oven under vacuum pressure. During processing, the consolidation of the laminate packs was measured by use of non-contact eddy current sensors. The consolidation curves are then used to tune an empirical consolidation model. The overall quality of the resulting laminates is also discussed. Dynamic mechanical analysis, differential scanning calorimetry and mechanical tensile testing were also performed in order to determine the effects of varying processing parameters on the physical and mechanical properties of the laminates. Through this analysis, it was determined that the nylon/carbon fibre blend was not suitable for vacuum consolidation, while the polypropylene/glass fibre blend is a viable option for vacuum consolidation. The ultimate goal of this work is to provide a foundation from which low cost unmanned aerial vehicle (UAV) components can be designed and manufactured from thermoplastic matrix composites using a low cost processing technique as an alternative to traditional thermoset composite materials.

  16. Structure-Property Relationships in Tough, Superabsorbent Thermoplastic Elastomers for Hemorrhage Control

    Science.gov (United States)

    Beyer, Frederick; Bain, Erich; Long, Tyler; Mrozek, Randy; Savage, Alice; Martin, Halie; Dadmun, Mark; Lenhart, Joseph

    Between 2001 and 2009, uncontrolled hemorrhaging from major trauma accounted for the deaths of roughly 80% of wounded soldiers with potentially survivable injuries. Modern hemostatic materials are limited in their ability to deliver therapeutic agents, causing tissue damage themselves, or being difficult to remove intact. The goal of this study is to create a mechanically robust polymer that takes up as much as 1000 wt% water in seconds while maintaining sufficient toughness to be removed intact from the wound intact. A thermoplastic elastomer scaffold in which physical crosslinks provide mechanical toughness might provide an appropriate combination of fast swelling and excellent toughness if the matrix material can be engineered to be strongly hydrophilic and swell rapidly. In this work, a commercial SBS triblock copolymer has been modified with poly(acrylic acid) side chains, resulting in materials that are superabsorbent but retain good mechanical properties when saturated. Although SAXS experiments failed to show any significant changes in morphology, even with 800 wt% water uptake, preliminary SANS experiments using selectively deuterated materials and swelling with D2O show significant changes in morphology. Our most recent findings will be presented.

  17. Friction and bending in thermoplastic composites forming processes

    NARCIS (Netherlands)

    Sachs, Ulrich

    2014-01-01

    With the demand for better fuel economy in the aerospace and automotive industries, lightweight polymer matrix composites became an attractive alternative for metal structures. Despite the inherently higher toughness and impact damage resistance of thermoplastics, thermoset matrix composites are

  18. Dynamic compression of human and ovine meniscal tissue compared with a potential thermoplastic elastomer hydrogel replacement.

    Science.gov (United States)

    Fischenich, Kristine M; Boncella, Katie; Lewis, Jackson T; Bailey, Travis S; Haut Donahue, Tammy L

    2017-10-01

    Understanding how human meniscal tissue responds to loading regimes mimetic of daily life as well as how it compares to larger animal models is critical in the development of a functionally accurate synthetic surrogate. Seven human and eight ovine cadaveric meniscal specimens were regionally sectioned into cylinders 5 mm in diameter and 3 mm thick along with 10 polystyrene-b-polyethylene oxide block copolymer-based thermoplastic elastomer (TPE) hydrogels. Samples were compressed to 12% strain at 1 Hz for 5000 cycles, unloaded for 24 h, and then retested. No differences were found within each group between test one and test two. Human and ovine tissue exhibited no regional dependency (p Human samples relaxed quicker than ovine tissue or the TPE hydrogel with modulus values at cycle 50 not significantly different from cycle 5000. Ovine menisci were found to be similar to human menisci in relaxation profile but had significantly higher modulus values (3.44 MPa instantaneous and 0.61 MPa after 5000 cycles compared with 1.97 and 0.11 MPa found for human tissue) and significantly different power law fit coefficients. The TPE hydrogel had an initial modulus of 0.58 MPa and experienced less than a 20% total relaxation over the 5000. Significant differences in the magnitude of compressive modulus between human and ovine menisci were observed, however the relaxation profiles were similar. Although statistically different than the native tissues, modulus values of the TPE hydrogel material were similar to those of the human and ovine menisci, making it a material worth further investigation for use as a synthetic replacement. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 2722-2728, 2017. © 2017 Wiley Periodicals, Inc.

  19. Crosslinking of thermoplastic composites using electron beam radiation

    International Nuclear Information System (INIS)

    Strong, A.B.; Black, S.R.; Bryce, G.R.; Olcott, D.D.

    1991-01-01

    The crosslinking of thermoset materials has been clearly demonstrated to improve many desirable physical and chemical properties for composite applications. While thermoplastic resins also offer many advantages for composite applications, they are not crosslinked and, therefore, may not meet the same property criteria as crosslinked thermosets. Electron beams have been used successfully for crosslinking non-reinforced thermoplastic materials. Electron beams have also been used for curing composite thermoset materials. This research utilizes electron beams to crosslink high performance thermoplastic composite materials (PEEK and PPS with glass and carbon fibers). The tensile strength and tensile modulus are compared under various crosslinking conditions. The method is found to have some advantages in potentially improving physical properties of thermoplastic composite materials

  20. Development of EPDM based thermoplastic elastomers for oil resistant applications: optimization of radiation grafting parameters

    International Nuclear Information System (INIS)

    Chaudhari, C.V.; Dubey, K.A.; Bhardwaj, Y.K.; Sabharwal, S.

    2008-01-01

    Full text: Ethylene-propylene diene terpolymer (EPDM) is currently among the most industrially useful elastomers because of its certain unique properties like excellent heat resistance, resistance towards ozone deterioration, high impact strength. However EPDM has a serious drawback of weak adhesion properties and tendency to swell in contact with paraffin oil and aromatic hydrocarbons. Blending EPDM with suitable polar elastomers or grafting polar polymer chains onto EPDM is an easy method to overcome this drawback. Radiation grafting of Acrylonitrile (ACN) on EPDM provides an easy and effective method of incorporating ACN uniformly on the EPDM backbone. Grafting of ACN on EPDM is expected to result grafted copolymer with better oil resistance, hardness and better compatibility with polar polymer matrices. In the present study radiation induced grafting of ACN onto EPDM rubber film was investigated by mutual radiation grafting technique. Effect of experimental variables viz. radiation dose, dose rate, types of solvents and monomer content on extent of grafting was studied. The solvent composition of Acetone:CCl 4 (20:80) was found to be the optimum mixture which resulted in highest degree of grafting. It was found that the degree of grafting increases with radiation dose, monomer content and decreases with dose rate

  1. Development of thermoplastic composite aircraft structures

    Science.gov (United States)

    Renieri, Michael P.; Burpo, Steven J.; Roundy, Lance M.; Todd, Stephanie A.; Kim, H. J.

    1992-01-01

    Efforts focused on the use of thermoplastic composite materials in the development of structural details associated with an advanced fighter fuselage section with applicability to transport design. In support of these designs, mechanics developments were conducted in two areas. First, a dissipative strain energy approach to material characterization and failure prediction, developed at the Naval Research Laboratory, was evaluated as a design/analysis tool. Second, a finite element formulation for thick composites was developed and incorporated into a lug analysis method which incorporates pin bending effects. Manufacturing concepts were developed for an upper fuel cell cover. A detailed trade study produced two promising concepts: fiber placement and single-step diaphragm forming. Based on the innovative design/manufacturing concepts for the fuselage section primary structure, elements were designed, fabricated, and structurally tested. These elements focused on key issues such as thick composite lugs and low cost forming of fastenerless, stiffener/moldine concepts. Manufacturing techniques included autoclave consolidation, single diaphragm consolidation (SDCC) and roll-forming.

  2. Continuous Natural Fiber Reinforced Thermoplastic Composites by Fiber Surface Modification

    Directory of Open Access Journals (Sweden)

    Patcharat Wongsriraksa

    2013-01-01

    Full Text Available Continuous natural fiber reinforced thermoplastic materials are expected to replace inorganic fiber reinforced thermosetting materials. However, in the process of fabricating the composite, it is difficult to impregnate the thermoplastic resin into reinforcement fiber because of the high melt viscosity. Therefore, intermediate material, which allows high impregnation during molding, has been investigated for fabricating continuous fiber reinforced thermoplastic composite by aligning resin fiber alongside reinforcing fiber with braiding technique. This intermediate material has been called “microbraid yarn (MBY.” Moreover, it is well known that the interfacial properties between natural fiber and resin are low; therefore, surface treatment on continuous natural fiber was performed by using polyurethane (PU and flexible epoxy (FLEX to improve the interfacial properties. The effect of surface treatment on the mechanical properties of continuous natural fiber reinforced thermoplastic composites was examined. From these results, it was suggested that surface treatment by PU with low content could produce composites with better mechanical properties.

  3. Characterization of thermoplastic composites for hot stamp forming

    NARCIS (Netherlands)

    Rietman, Bert; Grouve, Wouter; Akkerman, Remko

    2014-01-01

    This paper describes state-of-the-art characterization methods for thermoplastic composites at high processing temperature and provides a few examples of application in simulations of the hot stamp forming process.

  4. Accelerated Strength Testing of Thermoplastic Composites

    Science.gov (United States)

    Reeder, J. R.; Allen, D. H.; Bradley, W. L.

    1998-01-01

    Constant ramp strength tests on unidirectional thermoplastic composite specimens oriented in the 90 deg. direction were conducted at constant temperatures ranging from 149 C to 232 C. Ramp rates spanning 5 orders of magnitude were tested so that failures occurred in the range from 0.5 sec. to 24 hrs. (0.5 to 100,000 MPa/sec). Below 204 C, time-temperature superposition held allowing strength at longer times to be estimated from strength tests at shorter times but higher temperatures. The data indicated that a 50% drop in strength might be expected for this material when the test time is increased by 9 orders of magnitude. The shift factors derived from compliance data applied well to the strength results. To explain the link between compliance and strength, a viscoelastic fracture model was investigated. The model, which used compliance as input, was found to fit the strength data only if the critical fracture energy was allowed to vary with temperature reduced stress rate. This variation in the critical parameter severely limits its use in developing a robust time-dependent strength model. The significance of this research is therefore seen as providing both the indication that a more versatile acceleration method for strength can be developed and the evidence that such a method is needed.

  5. Properties and performance of flax yarn/thermoplastic polyester composites

    DEFF Research Database (Denmark)

    Madsen, Bo; Mehmood, Shahid

    2012-01-01

    Aiming at demonstrating the potential of unidirectional natural fiber-reinforced thermoplastic composites in structural applications, textile flax yarn/thermoplastic polyester composites with variable fiber volume fractions have been manufactured by a filament-winding process followed by a vacuum......-assisted compression molding process. The microstructure of the composites shows that the flax fiber yarns are well impregnated by the polyester matrix, and this supports the measured low porosity content of the composites. The experimental tensile modulus and ultimate tensile stress of the composites in the axial...

  6. Manufacturing a 9-Meter Thermoplastic Composite Wind Turbine Blade: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Murray, Robynne [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Snowberg, David R [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Berry, Derek S [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Beach, Ryan [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Rooney, Samantha A [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Swan, Dana [Arkema Inc.

    2017-12-06

    Currently, wind turbine blades are manufactured from a combination of glass and/or carbon fiber composite materials with a thermoset resin such as epoxy, which requires energy-intensive and expensive heating processes to cure. Newly developed in-situ polymerizing thermoplastic resin systems for composite wind turbine blades polymerize at room temperature, eliminating the heating process and significantly reducing the blade manufacturing cycle time and embodied energy, which in turn reduces costs. Thermoplastic materials can also be thermally welded, eliminating the need for adhesive bonds between blade components and increasing the overall strength and reliability of the blades. As well, thermoplastic materials enable end-of-life blade recycling by reheating and decomposing the materials, which is a limitation of existing blade technology. This paper presents a manufacturing demonstration for a 9-m-long thermoplastic composite wind turbine blade. This blade was constructed in the Composites Manufacturing Education and Technology facility at the National Wind Technology Center at the National Renewable Energy Laboratory (NREL) using a vacuum-assisted resin transfer molding process. Johns Manville fiberglass and an Arkema thermoplastic resin called Elium were used. Additional materials included Armacell-recycled polyethylene terephthalate foam from Creative Foam and low-cost carbon- fiber pultruded spar caps (manufactured in collaboration with NREL, Oak Ridge National Laboratory, Huntsman, Strongwell, and Chomarat). This paper highlights the development of the thermoplastic resin formulations, including an additive designed to control the peak exothermic temperatures. Infusion and cure times of less than 3 hours are also demonstrated, highlighting the efficiency and energy savings associated with manufacturing thermoplastic composite blades.

  7. Resistance Welding of Thermoplastic Composites : Process and Performance

    NARCIS (Netherlands)

    Shi, H.

    2014-01-01

    Compared to thermoset composites, thermoplastic composites are drawing more and more attention by aircraft industries not only due to their excellent material properties but also due to their potentials to reduce cycle time and structure cost by using low-cost manufacturing technologies such as

  8. Mechanical properties: wood lumber versus plastic lumber and thermoplastic composites

    Directory of Open Access Journals (Sweden)

    Bernardo Zandomenico Dias

    Full Text Available Abstract Plastic lumber and thermoplastic composites are sold as alternatives to wood products. However, many technical standards and scientific studies state that the two materials cannot be considered to have the same structural behaviour and strength. Moreover, there are many compositions of thermoplastic-based products and plenty of wood species. How different are their mechanical properties? This study compares the modulus of elasticity and the flexural, compressive, tensile and shear strengths of such materials, as well as the materials' specific mechanical properties. It analyses the properties of wood from the coniferae and dicotyledon species and those of commercialized and experimental thermoplastic-based product formulations. The data were collected from books, scientific papers and manufacturers' websites and technical data sheets, and subsequently compiled and presented in Ashby plots and bar graphs. The high values of the compressive strength and specific compressive and tensile strengths perpendicular to the grain (width direction shown by the experimental thermoplastic composites compared to wood reveal their great potential for use in compressed elements and in functions where components are compressed or tensioned perpendicularly to the grain. However, the low specific flexural modulus and high density of thermoplastic materials limit their usage in certain civil engineering and building applications.

  9. Fire safety improvement of para-aramid fiber in thermoplastic polyurethane elastomer

    International Nuclear Information System (INIS)

    Chen, Xilei; Wang, Wenduo; Li, Shaoxiang; Jiao, Chuanmei

    2017-01-01

    Highlights: • Fire safety of para-aramid fiber on TPU has been investigated. • Para-aramid fiber has excellent flame retardant abilities and smoke suppression properties on TPU. • A new technique to improve the fire safety polymer is provided in this article. - Abstract: This article mainly studied fire safety effects of para-aramid fiber (AF) in thermoplastic polyurethane (TPU). The TPU/AF composites were prepared by molten blending method, and then the fire safety effects of all TPU composites were tested using cone calorimeter test (CCT), microscale combustion colorimeter test (MCC), smoke density test (SDT), and thermogravimetric/fourier transform infrared spectroscopy (TG-IR). The CCT test showed that AF could improve the fire safety of TPU. Remarkably, the peak value of heat release rate (pHRR) and the peak value of smoke production rate (pSPR) for the sample with 1.0 wt% content of AF were decreased by 52.0% and 40.5% compared with pure TPU, respectively. The MCC test showed that the HRR value of AF-2 decreased by 27.6% compared with pure TPU. TG test showed that AF promoted the char formation in the degradation process of TPU; as a result the residual carbon was increased. The TG-IR test revealed that AF had increased the thermal stability of TPU at the beginning and reduced the release of CO_2 with the decomposition going on. Through the analysis of the results of this experiment, it will make a great influence on the study of the para-aramid fiber in the aspect of fire safety of polymer.

  10. Fire safety improvement of para-aramid fiber in thermoplastic polyurethane elastomer

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xilei; Wang, Wenduo; Li, Shaoxiang; Jiao, Chuanmei, E-mail: jiaochm@qust.edu.cn

    2017-02-15

    Highlights: • Fire safety of para-aramid fiber on TPU has been investigated. • Para-aramid fiber has excellent flame retardant abilities and smoke suppression properties on TPU. • A new technique to improve the fire safety polymer is provided in this article. - Abstract: This article mainly studied fire safety effects of para-aramid fiber (AF) in thermoplastic polyurethane (TPU). The TPU/AF composites were prepared by molten blending method, and then the fire safety effects of all TPU composites were tested using cone calorimeter test (CCT), microscale combustion colorimeter test (MCC), smoke density test (SDT), and thermogravimetric/fourier transform infrared spectroscopy (TG-IR). The CCT test showed that AF could improve the fire safety of TPU. Remarkably, the peak value of heat release rate (pHRR) and the peak value of smoke production rate (pSPR) for the sample with 1.0 wt% content of AF were decreased by 52.0% and 40.5% compared with pure TPU, respectively. The MCC test showed that the HRR value of AF-2 decreased by 27.6% compared with pure TPU. TG test showed that AF promoted the char formation in the degradation process of TPU; as a result the residual carbon was increased. The TG-IR test revealed that AF had increased the thermal stability of TPU at the beginning and reduced the release of CO{sub 2} with the decomposition going on. Through the analysis of the results of this experiment, it will make a great influence on the study of the para-aramid fiber in the aspect of fire safety of polymer.

  11. Mechanical properties of green composites based on thermoplastic starch

    Science.gov (United States)

    Fornes, F.; Sánchez-Nácher, L.; Fenollar, O.; Boronat, T.; Garcia-Sanoguera, D.

    2010-06-01

    The present work is focused on study of "green composites" elaborated from thermoplastic starch (TPS) as polymer matrix and a fiber from natural origin (rush) as reinforced fiber. The effect of the fiber content has been studied by means of the mechanical properties. The composite resulting presents a lack of interaction between matrix and fiber that represents a performance decrease. However the biodegradability behavior of the resulting composite raise this composite as useful an industrial level.

  12. Thermoplastic Composite Wind Turbine Blades : An Integrated Design Approach

    NARCIS (Netherlands)

    Joncas, S.

    2010-01-01

    This thesis proposes a new structural design concept for future large wind turbine blades based on fully recyclable thermoplastic composites (TPC). With respect to material properties, cost and processing, reactively processed anionic polyamide-6 (APA-6) has been identified as the most promising

  13. Compression molding of chopped woven thermoplastic composite flakes

    NARCIS (Netherlands)

    Abdul Rasheed, Mohammed Iqbal

    2016-01-01

    Continuous fiber reinforced composites with high-performance thermoplastic polymer matrices have an enormous potential in terms of performance, production rate, cost efficiency and recyclability. The use of this relatively new class of materials by the aerospace and automotive industry has been

  14. Viscous and thermal modelling of thermoplastic composites forming process

    Science.gov (United States)

    Guzman, Eduardo; Liang, Biao; Hamila, Nahiene; Boisse, Philippe

    2016-10-01

    Thermoforming thermoplastic prepregs is a fast manufacturing process. It is suitable for automotive composite parts manufacturing. The simulation of thermoplastic prepreg forming is achieved by alternate thermal and mechanical analyses. The thermal properties are obtained from a mesoscopic analysis and a homogenization procedure. The forming simulation is based on a viscous-hyperelastic approach. The thermal simulations define the coefficients of the mechanical model that depend on the temperature. The forming simulations modify the boundary conditions and the internal geometry of the thermal analyses. The comparison of the simulation with an experimental thermoforming of a part representative of automotive applications shows the efficiency of the approach.

  15. Behavioral variation by ionizing irradiation of recycled thermoplastic elastomer reinforced with natural fibers or inorganic fillers

    International Nuclear Information System (INIS)

    Mohamed, H.A.A.

    2015-01-01

    Plastics are organic polymeric materials consisting of giant organic molecules. Plastic materials can be formed into shapes by one of a variety of processes, such as extrusion, molding, casting or spinning. Modern plastics possess a number of extremely desirable characteristics; high strength to weight ratio, excellent thermal properties, electrical insulation, resistance to acids, alkalis and solvents. These polymers are made of a series of repeating units known as monomers. The structure and degree of polymerisation of a given polymer determine its characteristics. Linear polymers, a single linear chain of monomers, and branched polymers, linear with side chains, are thermoplastic that is they soften when heated. Thermoplastics make up 80% of the plastics produced today. Examples of thermoplastics include: • High density polyethylene (HDPE) used in piping, automotive fuel tanks, bottles, toys, • Low density polyethylene (LDPE) used in plastic bags, cling film, flexible containers; • Polyethylene terephthalate (PET) used in bottles, carpets and food packaging; • Polypropylene (PP) used in food containers, battery cases, bottle crates, automotive parts and fibers; • Polystyrene (PS) used in dairy product containers, tape cassettes, cups and plates; • Polyvinyl chloride (PVC) used in window frames, flooring, bottles, packaging film, cable insulation, credit cards and medical products.

  16. Fabrication and mechanical testing of fibre reinforced thermoplastic composite tubes

    International Nuclear Information System (INIS)

    Tufail, M.

    2005-01-01

    Polymer based composites are produced using less expensive moulds and quick fabrication techniques. The overall processing cost for such materials is much lesser than metallic materials. Usually monolithic parts are produced out of composite materials which further decreases the processing time needed for joining sub- , assemblies as in the case of metallic parts. Any defects encountered due to sub-assemblies are also eliminated. Thermoset based composites have been used for long time to produce parts for automotive, aerospace, marine, and sports industries. The properties thus obtained by using thermoset as matrix are very well in comparison with metals but certain draw backs a.e there with this kind of matrix. Thermoset based composites are processed in untidy environment and once the object is produced can not be reshaped. In contrary to that thermoplastic materials are processed in a clean environment and the material can be recycled. The component once produced can easily be reshaped if required as no chemical reaction does take place during the process. Although the high melt viscosity of thermoplastic has limited its application as due to its high viscosity, its processing would be very difficult. Various methods have been developed to resolve this issue. In this study, a commingled material has been used to produce thermoplastic based composite tubes. The method developed for making such tubes is defined along with the method adopted to measure some of the mechanical properties of these tubes. (author)

  17. In situ development of self-reinforced cellulose nanocrystals based thermoplastic elastomers by atom transfer radical polymerization.

    Science.gov (United States)

    Yu, Juan; Wang, Chunpeng; Wang, Jifu; Chu, Fuxiang

    2016-05-05

    Recently, the utilization of cellulose nanocrystals (CNCs) as a reinforcing material has received a great attention due to its high elastic modulus. In this article, a novel strategy for the synthesis of self-reinforced CNCs based thermoplastic elastomers (CTPEs) is presented. CNCs were first surface functionalized with an initiator for surface-initiated atom transfer radical polymerization (SI-ATRP). Subsequently, SI-ATRP of methyl methacrylate (MMA) and butyl acrylate (BA) was carried out in the presence of sacrificial initiator to form CTPEs in situ. The CTPEs together with the simple blends of CNCs and linear poly(MMA-co-BA) copolymer (P(MMA-co-BA)) were characterized for comparative study. The results indicated that P(MMA-co-BA) was successfully grafted onto the surface of CNCs and the compatibility between CNCs and the polymer matrix in CTPEs was greatly enhanced. Specially, the CTPEs containing 2.15wt% CNCs increased Tg by 19.2°C and tensile strength by 100% as compared to the linear P(MMA-co-BA). Copyright © 2016 Elsevier Ltd. All rights reserved.

  18. The analysis of thermoplastic characteristics of special polymer sulfur composite

    Science.gov (United States)

    Książek, Mariusz

    2017-01-01

    Specific chemical environments step out in the industry objects. Portland cement composites (concrete and mortar) were impregnated by using the special polymerized sulfur and technical soot as a filler (polymer sulfur composite). Sulfur and technical soot was applied as the industrial waste. Portland cement composites were made of the same aggregate, cement and water. The process of special polymer sulfur composite applied as the industrial waste is a thermal treatment process in the temperature of about 150-155°C. The result of such treatment is special polymer sulfur composite in a liquid state. This paper presents the plastic constants and coefficients of thermal expansion of special polymer sulfur composites, with isotropic porous matrix, reinforced by disoriented ellipsoidal inclusions with orthotropic symmetry of the thermoplastic properties. The investigations are based on the stochastic differential equations of solid mechanics. A model and algorithm for calculating the effective characteristics of special polymer sulfur composites are suggested. The effective thermoplastic characteristics of special polymer sulfur composites, with disoriented ellipsoidal inclusions, are calculated in two stages: First, the properties of materials with oriented inclusions are determined, and then effective constants of a composite with disoriented inclusions are determined on the basis of the Voigt or Rice scheme. A brief summary of new products related to special polymer sulfur composites is given as follows: Impregnation, repair, overlays and precast polymer concrete will be presented. Special polymer sulfur as polymer coating impregnation, which has received little attention in recent years, currently has some very interesting applications.

  19. Chapter 13:Wood/Nonwood Thermoplastic Composites

    Science.gov (United States)

    Craig M. Clemons; Roger M. Rowell; David Plackett; B. Kristoffer Segerholm

    2013-01-01

    Composites made from wood, other biomass resources and polymers have existed for a long time but the nature of many of these composites has changed in recent decades. Wood-thermoset composites date to the early 1900s. "Thermosets" or thermosetting polymers are plastics that, once cured, cannot be remelted by heating. These include cured resins such as epoxies...

  20. PZT/PLZT - elastomer composites with improved piezoelectric voltage coefficient

    Science.gov (United States)

    Harikrishnan, K.; Bavbande, D. V.; Mohan, Dhirendra; Manoharan, B.; Prasad, M. R. S.; Kalyanakrishnan, G.

    2018-02-01

    Lead Zirconate Titanate (PZT) and Lanthanum-modified Lead Zirconate Titanate (PLZT) ceramic sensor materials are widely used because of their excellent piezoelectric coefficients. These materials are brittle, high density and have low achievable piezoelectric voltage coefficients. The density of the sintered ceramics shall be reduced by burnable polymeric sponge method. The achievable porosity level in this case is nearly 60 - 90%. However, the porous ceramic structure with 3-3 connectivity produced by this method is very fragile in nature. The strength of the porous structure is improved with Sylgard®-184 (silicone elastomer) by vacuum impregnation method maintaining the dynamic vacuum level in the range of -650 mm Hg. The elastomer Sylgard®-184 is having low density, low dielectric constant and high compliance (as a resultant stiffness of the composites is increased). To obtain a net dipole moment, the impregnated ceramic composites were subjected to poling treatment with varying conditions of D.C. field and temperature. The properties of the poled PZT/PLZT - elastomer composites were characterized with LCR meter for measuring the dielectric constant values (k), d33 meter used for measuring piezo-electric charge coefficient values (d33) and piezo-electric voltage coefficient (g33) values which were derived from d33 values. The voltage coefficient (g33) values of these composites are increased by 10 fold as compared to the conventional solid ceramics demonstrates that it is possible to fabricate a conformable detector.

  1. Processing technology for advanced fibre composites with thermoplastic matrices

    Energy Technology Data Exchange (ETDEWEB)

    Lystrup, Aa. [Risoe National Lab., Materials Research Dept., Roskilde (Denmark)

    1997-12-31

    Technologies and semi-raw materials for the manufacture of thermoplastic composites with continuous fibres are discussed. Autoclave consolidation, vacuum consolidation and press consolidation are all processes which are suitable for the manufacture of components with a three dimensional geometry. Autoclave consolidation is primarily for high quality components with high fibre content and complex geometry; using vacuum consolidation, very large components can be produced without the need of an autoclave, and the press consolidation technique is a very fast process suitable for mass production of smaller parts. Filament winding is used primarily for the manufacture of rotationally symmetrical components, and some of the technologies in use are winding with a continuously in-situ consolidation, winding inside an oven and room temperature winding followed by an autoclave consolidation. Semi-raw materials for thermoplastic composites exist as both prepregs and postpregs in many different forms, of which many are still under development. Some of the basic processing properties for the different types of semi-raw materials and most commonly used thermoplastic polymers are given. (au) 37 refs.

  2. Numerical modeling and experimental validation of thermoplastic composites induction welding

    Science.gov (United States)

    Palmieri, Barbara; Nele, Luigi; Galise, Francesco

    2018-05-01

    In this work, a numerical simulation and experimental test of the induction welding of continuous fibre-reinforced thermoplastic composites (CFRTPCs) was provided. The thermoplastic Polyamide 66 (PA66) with carbon fiber fabric was used. Using a dedicated software (JMag Designer), the influence of the fundamental process parameters such as temperature, current and holding time was investigated. In order to validate the results of the simulations, and therefore the numerical model used, experimental tests were carried out, and the temperature values measured during the tests were compared with the aid of an optical pyrometer, with those provided by the numerical simulation. The mechanical properties of the welded joints were evaluated by single lap shear tests.

  3. Radiation Curing of Rubber/Thermoplastic Composites Containing Different Inorganic Fillers

    International Nuclear Information System (INIS)

    EL-Zayat, M.M.M.

    2012-01-01

    Blending of polymeric materials has proved to be a successful method for preparing new polymeric materials having not only the main properties of the blends components but also new modification as well as specific ones. High density polyethylene (HDPE) and acrylonitrile butadiene rubber (NBR) are both soild and constitute the blend components to be investigated in present study and hence the method of mechanical blending is the most suitable one for its preparation . HDPE thermoplastic is a semi – crystalline polymer ; on the other hand , NBR elastomer is totally amorphous polymer. Both polymers are categorized as crosslinking polymers with respect to ionizing gamma rays with different extents. In order to increase the efficiency of irradiation curing of such NBR/HDPE blend , it may be required to add suitable additives such as reinforcing fillers that may increase the extent of crosslinking at the same irradiation dose . Thus synthetic fillers are used commercially in industrial processing of rubber formulation due to its specific characteristics and hence its high reinforcing capacity and suitable price . To follow property changes occurred to the blend as well as its composites , measurements have been done to monitor the changes that happened to mechanical, physical and thermal properties as a function of irradiation dose and composition of blends and composites.

  4. New reusable elastomer electrodes for assessing body composition

    International Nuclear Information System (INIS)

    Moreno, M-V; Chaset, L; Bittner, P A; Barthod, C; Passard, M

    2013-01-01

    The development of telemedicine requires finding solutions of reusable electrodes for use in patients' homes. The objective of this study is to evaluate the relevance of reusable elastomer electrodes for measuring body composition. We measured a population of healthy Caucasian (n = 17). A measurement was made with a reference device, the Xitron®, associated with AgCl Gel electrodes (Gel) and another measurement with a multifrequency impedancemeter Z-Metrix® associated with reusable elastomer electrodes (Elast). We obtained a low variability with an average error of repeatability of 0.39% for Re and 0.32% for Rinf. There is a non significantly difference (P T-test > 0.1) about 200 ml between extracellular water Ve measured with Gel and Elast in supine and in standing position. For total body water Vt, we note a non significantly difference (P T-test > 0.1) about 100 ml and 2.2 1 respectively in supine and standing position. The results give low dispersion, with R 2 superior to 0.90, with a 1.5% maximal error between Gel and Elast on Ve in standing position. It looks possible, taking a few precautions, using elastomer electrodes for assessing body composition.

  5. Friction in textile thermoplastic composites forming

    NARCIS (Netherlands)

    Akkerman, Remko; ten Thije, R.H.W.; Sachs, Ulrich; de Rooij, Matthias B.; Binetruy, C.; Boussu, F.

    2010-01-01

    A previously developed mesoscopic friction model for glass/PP textile composite laminates during forming is evaluated for glass and carbon/PPS laminates, at higher temperatures and lower viscosities than before. Experiments were performed for tool/ply and ply/ply configurations in a new friction

  6. Characterisation of metal–thermoplastic composite hybrid joints by means of a mandrel peel test

    NARCIS (Netherlands)

    Su, Yibo; de Rooij, Matthias B.; Grouve, Wouter Johannes Bernardus; Warnet, Laurent

    2016-01-01

    Fastener free metal–carbon fibre reinforced thermoplastic composite hybrid joints show potential for application in aerospace structures. The strength of the metal–thermoplastic composite interface is crucial for the performance of the entire hybrid joint. Optimisation of the interface requires an

  7. Recycling of ligno-cellulosic and polyethylene wastes from agricultural operations in thermoplastic composites

    Science.gov (United States)

    In the US, wood plastic composites (WPC) represent one of the successful markets for natural fiber-filled thermoplastic composites. The WPC typically use virgin or recycled thermoplastic as the substrate and wood fiber as the filler. A major application of the WPC is in non-structural building appli...

  8. The effect of titanium surface treatment on the interfacial strength of titanium – Thermoplastic composite joints

    NARCIS (Netherlands)

    Su, Yibo; de Rooij, Matthijn; Grouve, Wouter; Akkerman, Remko

    2017-01-01

    Co-consolidated titanium – carbon fibre reinforced thermoplastic composite hybrid joints show potential for application in aerospace structures. The strength of the interface between the titanium and the thermoplastic composite is crucial for the strength of the entire hybrid joint. Application of a

  9. Characterization of the properties of thermoplastic elastomers containing waste rubber tire powder

    International Nuclear Information System (INIS)

    Zhang Shuling; Xin Zhenxiang; Zhang Zhenxiu; Kim, Jin Kuk

    2009-01-01

    The aim of this research was to recycle waste rubber tires by using powdering technology and treating the waste rubber tire powder with bitumen. It has been proven that the elongation at break, thermal stability and processing flowability of composites of polypropylene (PP), waste rubber tire powder (WRT) and bitumen composites are better than those of PP/WRT composite. A comparative study has been made to evaluate the influence of bitumen content and different compatibilizers on the properties of PP/WRT/bitumen composites, using a universal testing machine (UTM), scanning electron microscopy (SEM), thermogravimetric analysis (TGA) and a capillary rheometer. The results suggested that the properties of PP/WRT/bitumen composites were dependent on the bitumen content and the kind of compatibilizer used

  10. Influence of gamma irradiation in the thermoplastic elastomer (TPE); Influência da radiação gama no elastômero termoplástico (TPE)

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Camila B.; Parra, Duclerc F.; Marchini, Leonardo G., E-mail: camila@ba7.com.br [Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

    2017-07-01

    The TPE is the nomenclature used for the thermoplastic elastomer, which is also known as thermoplastic rubber. It belongs to an under-researched class of engineering plastics, however, in recent years there has been steady growth due to its important and unusual combination of properties. During its use, it behaves like an elastomer, but, unlike traditional elastomers (vulcanized rubbers), it can be processed using conventional technologies and equipment used for thermoplastics, such as extrusion and injection. The processing of polymers, such as TPE by means of radiation, constitutes a technological area dedicated to the study of the physical and chemical effects caused by high energy radiation, such as gamma radiation. Thus the objective of this work is to evaluate the mechanical and thermal properties of TPE irradiated by {sup 60}Co source of gamma radiation in different doses. The thermoplastic elastomer being modified by means of ionizing radiation at doses of 5, 10, 20, 30, 50 and 100 kGy the effects of the radiation on the mechanical and thermal properties of this material are evaluated through the tests of tensile tests, TGA, FTIR and Fluency Index.

  11. Thermal Oxidation Resistance of Rare Earth-Containing Composite Elastomer

    Institute of Scientific and Technical Information of China (English)

    邱关明; 张明; 周兰香; 中北里志; 井上真一; 冈本弘

    2001-01-01

    The rare earth-containing composite elastomer was obtained by the reaction of vinyl pyridine-SBR (PSBR) latex with rare earth alkoxides, and its thermal oxidation resistance was studied. After aging test, it is found that its retention rate of mechanical properties is far higher than that of the control sample. The results of thermogravimetric analysis show that its thermal-decomposing temperature rises largely. The analysis of oxidation mechanisms indicates that the main reasons for thermal oxidation resistance are that rare earth elements are of the utility to discontinue autoxidation chain reaction and that the formed complex structure has steric hindrance effect on oxidation.

  12. Prediction of wrinklings and porosities of thermoplastic composits after thermostamping

    Science.gov (United States)

    Hamila, Nahiene; Guzman-Maldonado, Eduardo; Xiong, Hu; Wang, Peng; Boisse, Philippe; Bikard, Jerome

    2018-05-01

    During thermoforming process, the consolidation deformation mode of thermoplastic prepregs is one of the key deformation modes especially in the consolidation step, where the two resin flow phenomena: resin percolation and transverse squeeze flow, play an important role. This occurs a viscosity behavior for consolidation mode. Based on a visco-hyper-elastic model for the characterization of thermoplastic prepregs proposed by Guzman, which involves different independent modes of deformation: elongation mode, bending mode with thermo-dependent, and viscoelastic in-plan shearing mode with thermo-dependent, a viscoelastic model completed with consolidation behavior will be presented in this paper. A completed three-dimensional mechanical behavior with compaction effect for thermoplastic pre-impregnated composites is constituted, and the associated parameters are identified by compaction test. Moreover, a seven-node prismatic solid-shell finite element approach is used for the forming simulation. To subdue transverse shear locking, an intermediate material frame related to the element sides is introduced in order to fix nodal transverse shear strain components. Indeed, the enhanced assumed strain method and a reduced integration scheme are combined offering a linear varying strain field along the thickness direction to circumvent thickness locking, and an hourglass stabilization procedure is employed in order to correct the element's rank deficiency for pinching. An additional node is added at the center providing a quadratic interpolation of the displacement in the thickness direction. The predominance of this element is the ability of three dimensional analysis, especially for the transverse stress existence through the thickness of material, which is essential for the consolidation modelling. Finally, an intimate contact model is employed to predict the evolution of the consolidation which permits the microstructure prediction of void presented through the prepreg

  13. Biodegradation of thermoplastic starch/eggshell powder composites.

    Science.gov (United States)

    Bootklad, Munlika; Kaewtatip, Kaewta

    2013-09-12

    Thermoplastic starch (TPS) was prepared using compression molding and chicken eggshell was used as a filler. The effect of the eggshell powder (EP) on the properties of TPS was compared with the effect of commercial calcium carbonate (CC). The organic compound on the surface of the eggshell powder acted as a coupling agent that resulted in a strong adhesion between the eggshell powder and the TPS matrix, as confirmed by SEM micrographs. The biodegradation was determined by the soil burial test. The TPS/EP composites were more rapidly degraded than the TPS/CC composites. In addition, the eggshell powder improved the water resistance and thermal stability of the TPS. Copyright © 2013 Elsevier Ltd. All rights reserved.

  14. Tool-ply friction in thermoplastic composite forming (CD-rom)

    NARCIS (Netherlands)

    ten Thije, R.H.W.; Akkerman, Remko; van der Meer, L.; Ubbink, M.P.; Boisse, P.

    2008-01-01

    Friction is an important phenomenon that can dominate the resulting product geometry of thermoplastic composites upon forming. A model was developed that predicts the friction between a thermoplastic laminate and a rigid tool. The mesoscopic model, based on the Reynolds’ equation for thin film

  15. Mechanical properties of thermoplastic composites reinforced with Entada Mannii fibre

    Directory of Open Access Journals (Sweden)

    Oluwayomi BALOGUN

    2017-06-01

    Full Text Available The mechanical properties and fracture mechanisms of thermoplastic composites reinforced with Entada mannii fibres was investigated. Polypropylene reinforced with 1, 3, 5, and 7 wt% KOH treated and untreated Entada mannii fibres were processed using a compression moulding machine. The tensile properties, impact strength, and flexural properties of the composites were evaluated while the tensile fracture surface morphology was examined using scanning electron microscopy. The results show that reinforcing polypropylene with Entada mannii fibres resulted in improvement of the tensile strength and elastic modulus. This improvement is remarkable for 5 wt% KOH treated Entada mannii fibre reinforced composites by 28 % increase as compared with the unreinforced polypropylene. The composites reinforced with Entada mannii fibres also had impact strength values of 70 % higher than the unreinforced polypropylene. However, the polypropylene reinforced with 5 and 7wt% KOH treated fibres exhibited significantly higher flexural strength and Young’s modulus by 53% and 52% increase as compared with the unreinforced polypropylene. The fracture surface of the polypropylene composites reinforced with untreated Entada mannii fibres were characterized by fibre debonding, fibre pull-out and matrix yielding while less voids and fibre pull-outs are observed in the composites reinforced with KOH treated Entada mannii fibres. v

  16. Synthesis and characterization of thermoplastic copolyester elastomers modified with fumaric moieties

    Directory of Open Access Journals (Sweden)

    JASNA DJONLAGIC

    2001-03-01

    Full Text Available A series of poly(ether-esters derived from dimethyl terephthalate (DMT, dimethyl fumarate (DMF, 1,4-butandiol (BD and poly(tetramethylene oxide (PTMO,Mn = 1000 g/mol was synthesized in a two stage process involving transesterification and polycondensation in the melt. The mole ratio of the starting components was selected to result in copolymers with a constant hard:soft segment wieght ratio (56:44. The amount of DMF was 10 mol %, referred to the total amount of the esters used. The synthesis was optimized in terms of both the concentration of catalyst, tetra-n-butyl-titanate, Ti(OBu4 and thermal stabilizer N,N’-diphenyl-p-phenylenediamine, DPPD, as well as the temperature. The composition and structure of the synthesized poly(ether-esters were characterized by 1H-NMR. The number average molecular weights of the polymers calculated from the 1H-NMR spectra were compared with the corresponding values of the inherent viscosity (hinh in m-cresol and the complex dynamic viscosity (h *. The effect of the content of fumaric residues on the thermal properties of the synthesized copolyesters was also investigated using differential scanning calorimetry (DSC and thermal gravimetric analysis (TGA.

  17. Diode Laser Assisted Filament Winding of Thermoplastic Matrix Composites

    Science.gov (United States)

    Quadrini, Fabrizio; Squeo, Erica Anna; Prosperi, Claudia

    2010-01-01

    A new consolidation method for the laser-assisted filament winding of thermoplastic prepregs is discussed: for the first time a diode laser is used, as well as long glass fiber reinforced polypropylene prepregs. A consolidation apparatus was built by means of a CNC motion table, a stepper motor and a simple tensioner. Preliminary tests were performed in a hoop winding configuration: only the winding speed was changed, and all the other process parameters (laser power, distance from the laser focus, consolidation force) were kept constant. Small wound rings with an internal diameter of 25 mm were produced and compression tests were carried out to evaluate the composite agglomeration in dependence of the winding speed. At lower winding speeds, a strong interpenetration of adjacent layers was observed.

  18. Diode Laser Assisted Filament Winding of Thermoplastic Matrix Composites

    Directory of Open Access Journals (Sweden)

    Claudia Prosperi

    2010-01-01

    Full Text Available A new consolidation method for the laser-assisted filament winding of thermoplastic prepregs is discussed: for the first time a diode laser is used, as well as long glass fiber reinforced polypropylene prepregs. A consolidation apparatus was built by means of a CNC motion table, a stepper motor and a simple tensioner. Preliminary tests were performed in a hoop winding configuration: only the winding speed was changed, and all the other process parameters (laser power, distance from the laser focus, consolidation force were kept constant. Small wound rings with an internal diameter of 25 mm were produced and compression tests were carried out to evaluate the composite agglomeration in dependence of the winding speed. At lower winding speeds, a stronginterpenetration of adjacent layers was observed.

  19. High performance thermoplastics: A review of neat resin and composite properties

    Science.gov (United States)

    Johnston, Norman J.; Hergenrother, Paul M.

    1987-01-01

    A review was made of the principal thermoplastics used to fabricate high performance composites. Neat resin tensile and fracture toughness properties, glass transition temperatures (Tg), crystalline melt temperatures (Tm) and approximate processing conditions are presented. Mechanical properties of carbon fiber composites made from many of these thermoplastics are given, including flexural, longitudinal tensile, transverse tensile and in-plane shear properties as well as short beam shear and compressive strengths and interlaminar fracture toughness. Attractive features and problems involved in the use of thermo-plastics as matrices for high performance composites are discussed.

  20. Creep and creep-recovery of a thermoplastic resin and composite

    Science.gov (United States)

    Hiel, Clem

    1988-01-01

    The database on advanced thermoplastic composites, which is currently available to industry, contains little data on the creep and viscoelastic behavior. This behavior is nevertheless considered important, particularly for extended-service reliability in structural applications. The creep deformation of a specific thermoplastic resin and composite is reviewed. The problem to relate the data obtained on the resin to the data obtained on the composite is discussed.

  1. High performance thermoplastics - A review of neat resin and composite properties

    Science.gov (United States)

    Johnston, Norman J.; Hergenrother, Paul M.

    1987-01-01

    A review was made of the principal thermoplastics used to fabricate high performance composites. Neat resin tensile and fracture toughness properties, glass transition temperatures (Tg), crystalline melt temperatures (Tm) and approximate processing conditions are presented. Mechanical properties of carbon fiber composites made from many of these thermoplastics are given, including flexural, longitudinal tensile, transverse tensile and in-plane shear properties as well as short beam shear and compressive strengths and interlaminar fracture toughness.

  2. Composite magnetorheological elastomers as dielectrics for plane capacitors: Effects of magnetic field intensity

    Directory of Open Access Journals (Sweden)

    Maria Balasoiu

    Full Text Available The fabrication of composite magnetorheological elastomers (MRECs based on silicone rubber, carbonyl iron microparticles (10% vol. and polyurethane elastomer doped with 0%, 10% and 20% volume concentration TiO2 microparticles is presented. The obtained MRECs have the shape of thin foils and are used as dielectric materials for manufacturing plane capacitors. Using the plane capacitor method and expression of capacitance as a function of magnetic field intensity, combined with linear elasticity theory, the static magnetoelastic model of the composite is obtained and analyzed. Keywords: Magnetorheological elastomer, TiO2 microparticles, Silicone rubber, Carbonyl iron, Plane capacitor, Magnetoelasticity

  3. Bending behavior of thermoplastic composite sheets viscoelasticity and temperature dependency in the draping process

    CERN Document Server

    Ropers, Steffen

    2017-01-01

    Within the scope of this work, Steffen Ropers evaluates the viscoelastic and temperature-dependent nature of the bending behavior of thermoplastic composite sheets in order to further enhance the predictability of the draping simulation. This simulation is a useful tool for the development of robust large scale processes for continuously fiber-reinforced polymers (CFRP). The bending behavior thereby largely influences the size and position of wrinkles, which are one of the most common processing defects for continuously fiber-reinforced parts. Thus, a better understanding of the bending behavior of thermoplastic composite sheets as well as an appropriate testing method along with corresponding material models contribute to a wide-spread application of CFRPs in large scale production. Contents Thermoplastic Prepregs Draping Simulation of Thermoplastic Prepregs Bending Characterization of Textile Composites Modeling of Bending Behavior Target Groups Researchers and students in the field of polymer, lightweight,...

  4. Feasibility of tailoring of press formed thermoplastic composite parts

    Science.gov (United States)

    Sinke, J.

    2018-05-01

    The Tailor Made Blank concept is widely accepted in the production of sheet metal parts. By joining, adding and subtracting materials, and sometimes even applying different alloys, parts can be produced more efficiently by cost and/or weight, and new design options have been discovered. This paper is about the manufacture of press formed parts of Fibre Reinforced Thermoplastics and the evaluation whether the Tailoring concept, though adapted to the material behavior of FRTP, can be applied to these composites as well. From research, the first results and ideas are presented. One of the ideas is the multistep forming process, creating parts with thickness variations and combinations of fibre orientations that are usually not feasible using common press forming strategies. Another idea is the blending of different prepreg materials in one component. This might be useful in case of specific details, like for areas of mechanical fastening or to avoid carbon/metal contact, otherwise resulting in severe corrosion. In a brief overview, future perspectives of the potential of the Tailoring concept are presented.

  5. Sustainable Elastomers from Renewable Biomass.

    Science.gov (United States)

    Wang, Zhongkai; Yuan, Liang; Tang, Chuanbing

    2017-07-18

    Sustainable elastomers have undergone explosive growth in recent years, partly due to the resurgence of biobased materials prepared from renewable natural resources. However, mounting challenges still prevail: How can the chemical compositions and macromolecular architectures of sustainable polymers be controlled and broadened? How can their processability and recyclability be enabled? How can they compete with petroleum-based counterparts in both cost and performance? Molecular-biomass-derived polymers, such as polymyrcene, polymenthide, and poly(ε-decalactone), have been employed for constructing thermoplastic elastomers (TPEs). Plant oils are widely used for fabricating thermoset elastomers. We use abundant biomass, such as plant oils, cellulose, rosin acids, and lignin, to develop elastomers covering a wide range of structure-property relationships in the hope of delivering better performance. In this Account, recent progress in preparing monomers and TPEs from biomass is first reviewed. ABA triblock copolymer TPEs were obtained with a soft middle block containing a soybean-oil-based monomer and hard outer blocks containing styrene. In addition, a combination of biobased monomers from rosin acids and soybean oil was formulated to prepare triblock copolymer TPEs. Together with the above-mentioned approaches based on block copolymers, multigraft copolymers with a soft backbone and rigid side chains are recognized as the first-generation and second-generation TPEs, respectively. It has been recently demonstrated that multigraft copolymers with a rigid backbone and elastic side chains can also be used as a novel architecture of TPEs. Natural polymers, such as cellulose and lignin, are utilized as a stiff, macromolecular backbone. Cellulose/lignin graft copolymers with side chains containing a copolymer of methyl methacrylate and butyl acrylate exhibited excellent elastic properties. Cellulose graft copolymers with biomass-derived polymers as side chains were

  6. High-temperature hybrid welding of thermoplastic (CF/Peek) to thermoset (CF/Epoxy) composites

    NARCIS (Netherlands)

    Fernandez Villegas, I.; Vizcaino Rubio, P.

    2015-01-01

    Thermoset composites are widely used for the manufacturing of modern composite aircrafts. The use of thermoplastic composites (TPC) in aerospace applications is, however, gradually increasing owing to their cost-effectiveness in manufacturing and improved damage tolerance. An example of the use of

  7. Thermal Degradation, Mechanical Properties and Morphology of Wheat Straw Flour Filled Recycled Thermoplastic Composites

    Directory of Open Access Journals (Sweden)

    Kadir Karakus

    2008-01-01

    Full Text Available Thermal behaviors of wheat straw flour (WF filled thermoplastic compositeswere measured applying the thermogravimetric analysis and differential scanningcalorimetry. Morphology and mechanical properties were also studied using scanningelectron microscope and universal testing machine, respectively. Presence of WF inthermoplastic matrix reduced the degradation temperature of the composites. One for WFand one for thermoplastics, two main decomposition peaks were observed. Morphologicalstudy showed that addition of coupling agent improved the compatibility between WFs andthermoplastic. WFs were embedded into the thermoplastic matrix indicating improvedadhesion. However, the bonding was not perfect because some debonding can also be seenon the interface of WFs and thermoplastic matrix. In the case of mechanical properties ofWF filled recycled thermoplastic, HDPE and PP based composites provided similar tensileand flexural properties. The addition of coupling agents improved the properties ofthermoplastic composites. MAPE coupling agents performed better in HDPE while MAPPcoupling agents were superior in PP based composites. The composites produced with thecombination of 50-percent mixture of recycled HDPE and PP performed similar with theuse of both coupling agents. All produced composites provided flexural properties requiredby the ASTM standard for polyolefin-based plastic lumber decking boards.

  8. Modeling and experimental investigation of induction welding of thermoplastic composites and comparison with other welding processes

    NARCIS (Netherlands)

    Gouin O'Shaughnessey, P.; Dube, M; Fernandez Villegas, I.

    2016-01-01

    A three-dimensional finite element model of the induction welding of carbon fiber/polyphenylene sulfide thermoplastic composites is developed. The model takes into account a stainless steel mesh heating element located at the interface of the two composite adherends to be welded. This heating

  9. Composite panels made with biofiber or office wastepaper bonded with thermoplastic and/or thermosetting resin

    Science.gov (United States)

    James H. Muehl; Andrzej M. Krzysik; Poo Chow

    2004-01-01

    The purpose of this study was to evaluate two groups of composite panels made from two types of underutilized natural fiber sources, kenaf bast fiber and office wastepaper, for their suitability in composite panels. All panels were made with 5% thermosetting phenol-formaldehyde (PF) resin and 1.5% wax. Also, an additional 10% polypropylene (PP) thermoplastic resin was...

  10. The Development of High Temperature Thermoplastic Composite Materials for Additive Manufactured Autoclave Tooling

    Energy Technology Data Exchange (ETDEWEB)

    Kunc, Vlastimil [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Duty, Chad E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lindahl, John M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hassen, Ahmed A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    In this work, ORNL and Techmer investigated and screened different high temperature thermoplastic reinforced materials to fabricate composite molds for autoclave processes using Additive Manufacturing (AM) techniques. This project directly led to the development and commercial release of two printable, high temperature composite materials available through Techmer PM. These new materials are targeted for high temperature tooling made via large scale additive manufacturing.

  11. Studies on the structure and properties of thermoplastic starch/luffa fiber composites

    International Nuclear Information System (INIS)

    Kaewtatip, Kaewta; Thongmee, Jariya

    2012-01-01

    Highlights: ► Thermoplastic starch/luffa fiber composites were prepared using compression molding. ► The tensile strengths of the composites were higher than for thermoplastic starch. ► Degradation temperatures of the composites were higher than for thermoplastic starch. ► Luffa fiber decreases the water absorption of TPS. -- Abstract: Thermoplastic starch (TPS)/luffa fiber composites were prepared using compression molding. The luffa fiber contents ranged from 0 wt.% to 20 wt.%. The tensile strength of the TPS/luffa fiber composite with 10 wt.% of luffa fiber had a twofold increase compared to TPS. The temperature values of maximum weight loss of the TPS/luffa fiber composites were higher than for TPS. The water absorption of the TPS/luffa fiber composites decreased significantly when the luffa fiber contents increased. The strength of adhesion between the luffa fiber and the TPS matrix was clearly demonstrated by their compatibility presumably due to their similar chemical structures as shown by scanning electron microscope (SEM) micrographs and Fourier transform infrared (FTIR) spectra.

  12. Characterization of elastic-viscoplastic properties of an AS4/PEEK thermoplastic composite

    Science.gov (United States)

    Yoon, K. J.; Sun, C. T.

    1991-01-01

    The elastic-viscoplastic properties of an AS4/PEEK (APC-2) thermoplastic composite were characterized at 24 C (75 F) and 121 C (250 F) by using a one-parameter viscoplasticity model. To determine the strain-rate effects, uniaxial tension tests were performed on unidirectional off-axis coupon specimens with different monotonic strain rates. A modified Bodner and Partom's model was also used to describe the viscoplasticity of the thermoplastic composite. The experimental results showed that viscoplastic behavior can be characterized quite well using the one-parameter overstress viscoplasticity model.

  13. Elastomer modified polypropylene–polyethylene blends as matrices for wood flour–plastic composites

    Science.gov (United States)

    Craig Clemons

    2010-01-01

    Blends of polyethylene (PE) and polypropylene (PP) could potentially be used as matrices for wood–plastic composites (WPCs). The mechanical performance and morphology of both the unfilled blends and wood-filled composites with various elastomers and coupling agents were investigated. Blending of the plastics resulted in either small domains of the minor phase in a...

  14. The Place for Thermoplastic Composites in Structural Components

    Science.gov (United States)

    1987-12-01

    hydroforming of thermoplastics is so attractive is that it takes advantage of sheet-metal forming technology that has been in development for many years. High ...interfacial bond strength and fracture energies (Table D-1). Note the high bond strength of treated type I fibers and a correspondingly low fracture energy ...value, indicating little energy dissipated in the pull-out of fractured fibers. The untreated type I fibers have a low bond strength and a high pull-out

  15. Development of thermoplastic elastomers based on maleated ethylene propylene rubber (m-EPM and polypropylene (PP by dynamic vulcanization

    Directory of Open Access Journals (Sweden)

    2007-08-01

    Full Text Available Dicumyl peroxide (DCP-cured thermoplastic vulcanizates (TPVs based on blends of maleated ethylene propylene rubber (m-EPM and polypropylene (PP using maleated-PP as a compatibilizer have been developed. Physical properties of these TPVs change significantly with concentrations of DCP and rubber/plastic blend ratios. Important correlations were obtained from rheometer delta torque values with various physical properties of the TPVs like tension set and crosslink density etc. Wide angle X-ray diffraction study confirms that concentration of DCP has a strong influence on the crystallinity of PP, which might affect the final physical properties of TPVs. The recyclability and ageing characteristics of these TPVs are also found excellent.

  16. Graphene and water-based elastomers thin-film composites by dip-moulding.

    Science.gov (United States)

    Iliut, Maria; Silva, Claudio; Herrick, Scott; McGlothlin, Mark; Vijayaraghavan, Aravind

    2016-09-01

    Thin-film elastomers (elastic polymers) have a number of technologically significant applications ranging from sportswear to medical devices. In this work, we demonstrate that graphene can be used to reinforce 20 micron thin elastomer films, resulting in over 50% increase in elastic modulus at a very low loading of 0.1 wt%, while also increasing the elongation to failure. This loading is below the percolation threshold for electrical conductivity. We demonstrate composites with both graphene oxide and reduced graphene oxide, the reduction being undertaken in-situ or ex-situ using a biocompatible reducing agent in ascorbic acid. The ultrathin films were cast by dip moulding. The transparency of the elastomer films allows us to use optical microscopy image and confirm the uniform distribution as well as the conformation of the graphene flakes within the composite.

  17. Polymer compositions and methods

    Energy Technology Data Exchange (ETDEWEB)

    Allen, Scott D.; Willkomm, Wayne R.

    2018-02-06

    The present invention encompasses polyurethane compositions comprising aliphatic polycarbonate chains. In one aspect, the present invention encompasses polyurethane foams, thermoplastics and elastomers derived from aliphatic polycarbonate polyols and polyisocyanates wherein the polyol chains contain a primary repeating unit having a structure: ##STR00001## In another aspect, the invention provides articles comprising the inventive foam and elastomer compositions as well as methods of making such compositions.

  18. Experimental characterisation of recycled (glass/tpu woven fabric) flake reinforced thermoplastic composites

    NARCIS (Netherlands)

    Abdul Rasheed, Mohammed Iqbal; Rietman, Bert; Visser, Roy; Akkerman, Remko; Hoa, S.V.; Hubert, P.

    2013-01-01

    Recycling of continuously reinforced thermoplastic composites (TPC) has a substantial prospect at present and in future due to its increasing availability and rapidly growing application regime. This study focusses on the first steps in using TPC process scrap on a scale in which its maximum

  19. Experimental characterisation of Lamb wave propagation through thermoplastic composite ultrasonic welds

    NARCIS (Netherlands)

    Viegas Ochoa de Carvalho, Pedro; Fernandez Villegas, I.; Groves, R.M.; Benedictus, R.

    2016-01-01

    Ultrasonic welding is a very promising technique for joining thermoplastic composite (TpC) components in aircraft primary structures [1, 2]. The potential introduction of new lightweight structures in civil aviation has been driving the change towards condition-based maintenance (CBM) as an

  20. Are reactive thermoplastic polymers suitable for future wind turbine composite materials blades?

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran

    2014-01-01

    , it was found that only two potential reactive thermoplastic resin systems qualify for different processing requirements for blade manufacturing. Hence, the article focuses on the issues with the use of reactive polymers like APA-6 (Caprolactam) and CBT (Cyclic Butylene Terephtalate) resin systems for composite...

  1. Recycling C/PPS laminates into long fibre thermoplastic composites by low shear mixing

    NARCIS (Netherlands)

    de Bruijn, Thomas A.; Vincent, Guillaume Almire; van Hattum, Ferrie

    2017-01-01

    The increasing interest in continuous fibre reinforced thermoplastic composites has resulted in a rise of industrial waste. The recycling of the waste is topic of this study, aiming at high mechanical properties by retaining both a long fibre length and the matrix material. Consolidated continuous

  2. Coefficient of Friction Measurements for Thermoplastics and Fibre Composites Under Low Sliding Velocity and High Pressure

    DEFF Research Database (Denmark)

    Poulios, Konstantinos; Svendsen, Gustav Winther; Hiller, Jochen

    2013-01-01

    that friction materials which are untypical for brake applications, like thermoplastics and fibre composites, can offer superior performance in terms of braking torque, wear resistance and cost than typical brake linings. In this paper coefficient of friction measurements for various thermoplastic and fibre......Friction materials for typical brake applications are normally designed considering thermal stability as the major performance criterion. There are, however, brake applications with very limited sliding velocities, where the generated heat is insignificant. In such cases it is possible...... in order to interpret the changes of friction observed during the running-in phase....

  3. Characterising the thermoforming behaviour of glass fibre textile reinforced thermoplastic composite materials

    Science.gov (United States)

    Kuhtz, M.; Maron, B.; Hornig, A.; Müller, M.; Langkamp, A.; Gude, M.

    2018-05-01

    Textile reinforced thermoplastic composites are predestined for highly automated medium- and high-volume production processes. The presented work focusses on experimental studies of different types of glass fibre reinforced polypropylene (GF-PP) semi-finished thermoplastic textiles to characterise the forming behaviour. The main deformation modes fabric shear, tension, thought-thickness compression and bending are investigated with special emphasis on the impact of the textile structure, the deformation temperature and rate dependency. The understanding of the fundamental forming behaviour is required to allow FEM based assessment and improvement of thermoforming process chains.

  4. Two-way actuation behavior of shape memory polymer/elastomer core/shell composites

    International Nuclear Information System (INIS)

    Kang, Tae-Hyung; Lee, Jeong-Min; Yu, Woong-Ryeol; Youk, Ji Ho; Ryu, Hee Wook

    2012-01-01

    Semi-crystalline shape memory polymers (SMPs) show net two-way shape memory (2W-SM) behavior under constant stresses by the recoverable creep strain upon heating and stress-induced crystallization under the application of creep stress upon cooling. The applied constant stress is the key factor in this 2W-SM behavior. A core/shell structure is manufactured for the purpose of imparting a constant stress upon SMPs. An SMP in film or fiber form is dipped into a solution of an elastomer, photoinitiator, and curing agent and then dried out. After this dip coating process is repeatedly carried out, the SMP/elastomer core/shell composite is deformed into a temporary shape after being heated up above the transition temperature of the SMP. Under constant strain conditions, the composite is cooled down, after which the shell elastomer is cured using ultraviolet light. Then, the SMP/elastomer core/shell composite extends and contracts upon cooling and heating, respectively, without any external load. This cyclic deformation behavior is characterized, demonstrating that the current method offers a simple macroscopic processing technique to manufacture 2W-SM polymer composites. (paper)

  5. Study on the control of the compositions and properties of a biodegradable polyester elastomer

    Energy Technology Data Exchange (ETDEWEB)

    Liu Quanyong; Weng Jingyi; Zhang Liqun [Key Laboratory of Beijing City on Preparation and Processing of Novel Polymer Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Tan Tianwei, E-mail: liu_quanyong@126.co, E-mail: zhanglq@mail.buct.edu.c [Key Laboratory of Bioprocess of Beijing, Beijing University of Chemical Technology, Beijing 100029 (China)

    2009-04-15

    Biodegradable polyester elastomers are widely reported to be applied in varied biomedical fields. In this paper, we attempt to investigate how both the thermal-curing time and molar ratio of the monomers affect the final compositions and properties of the novel poly(glycerol-sebacate-citrate) (PGSC) elastomers. First, PGSC elastomers are obtained after the thermal curing of the moldable mixtures consisting of citric acid and poly(glycerol-sebacate) (PGS) prepolymers synthesized in the lab. Then further studies show that, on the one hand, the control of longer thermal-curing time results in elastomers with less sol, lower swelling degree, slower degradation, greater mechanical strength and higher glass transition temperature and, on the other hand, the crosslink with more citric acid is advantageous to greatly improving their mechanical strength and glass transition temperatures, simultaneously decreasing their sol contents, swelling degrees and degradation rates. The PGSC elastomers show thermosetting properties, certain strength, mass losses lower than 20% after 4-week degradation and durative water absorption during degradation. Thus they might be potentially used as degradable bio-coatings, varied soft biomedical membranes and drug delivery matrices.

  6. Thermo-hydroforming of a fiber-reinforced thermoplastic composites considering fiber orientations

    Science.gov (United States)

    Ahn, Hyunchul; Kuuttila, Nicholas Eric; Pourboghrat, Farhang

    2018-05-01

    The Thermoplastic woven composites were formed using a composite thermal hydroforming process, utilizing heated and pressurized fluid, similar to sheet metal forming. This study focuses on the modification of 300-ton pressure formation and predicts its behavior. Spectra Shield SR-3136 is used in this study and material properties are measured by experiments. The behavior of fiber-reinforced thermoplastic polymer composites (FRTP) was modeled using the Preferred Fiber Orientation (PFO) model and validated by comparing numerical analysis with experimental results. The thermo-hydroforming process has shown good results in the ability to form deep drawn parts with reduced wrinkles. Numerical analysis was performed using the PFO model and implemented as commercial finite element software ABAQUS / Explicit. The user subroutine (VUMAT) was used for the material properties of the thermoplastic composite layer. This model is suitable for working with multiple layers of composite laminates. Model parameters have been updated to work with cohesive zone model to calculate the interfacial properties between each composite layer. The results of the numerical modeling showed a good correlation with the molding experiment on the forming shape. Numerical results were also compared with experimental results on punch force-displacement curves for deformed geometry and forming processes of the composite layer. Overall, the shape of the deformed FRTP, including the distribution of wrinkles, was accurately predicted as shown in this study.

  7. Thermoplastic starch composites with TiO2 particles: preparation, morphology, rheology and mechanical properties

    Czech Academy of Sciences Publication Activity Database

    Ostafinska, Aleksandra; Mikešová, Jana; Krejčíková, Sabina; Nevoralová, Martina; Šturcová, Adriana; Zhigunov, Alexander; Michálková, Danuše; Šlouf, Miroslav

    2017-01-01

    Roč. 101, August (2017), s. 273-282 ISSN 0141-8130 R&D Projects: GA ČR(CZ) GA14-17921S Institutional support: RVO:61389013 Keywords : thermoplastic starch * titanium dioxide particles * morphology Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 3.671, year: 2016

  8. 3D modeling of squeeze flow of unidirectionally thermoplastic composite inserts

    Science.gov (United States)

    Ghnatios, Chady; Abisset-Chavanne, Emmanuelle; Binetruy, Christophe; Chinesta, Francisco; Advani, Suresh

    2016-10-01

    Thermoplastic composites are attractive because they can be recycled and exhibit superior mechanical properties. The ability of thermoplastic resin to melt and solidify allows for fast and cost-effective manufacturing processes, which is a crucial property for high volume production. Thermoplastic composite parts are usually obtained by stacking several prepreg plies to create a laminate with a particular orientation sequence to meet design requirements. During the consolidation and forming process, the thermoplastic laminate is subjected to complex deformation which can include intraply and/or interply shear, ply reorientation and squeeze flow. In the case of unidirectional prepregs, the ply constitutive equation, when elastic effects are neglected, can be modeled as a transversally isotropic fluid, that must satisfy the fiber inextensibility as well as the fluid incompressibility. The high-fidelity solution of the squeeze flow in laminates composed of unidirectional prepregs was addressed in our former works by making use of an in-plane-out-of-plane separated representation allowing a very detailed resolution of the involved fields throughout the laminate thickness. In the present work prepregs plies are supposed of limited dimensions compared to the in-plane dimension of the part and will be named inserts. Again within the Proper Generalized Decomposition framework high-resolution simulation of the squeeze flow occurring during consolidation is addressed within a fully 3D in-plane-out-of-plane separated representation.

  9. Building Block Approach' for Structural Analysis of Thermoplastic Composite Components for Automotive Applications

    Science.gov (United States)

    Carello, M.; Amirth, N.; Airale, A. G.; Monti, M.; Romeo, A.

    2017-12-01

    Advanced thermoplastic prepreg composite materials stand out with regard to their ability to allow complex designs with high specific strength and stiffness. This makes them an excellent choice for lightweight automotive components to reduce mass and increase fuel efficiency, while maintaining the functionality of traditional thermosetting prepreg (and mechanical characteristics) and with a production cycle time and recyclability suited to mass production manufacturing. Currently, the aerospace and automotive sectors struggle to carry out accurate Finite Elements (FE) component analyses and in some cases are unable to validate the obtained results. In this study, structural Finite Elements Analysis (FEA) has been done on a thermoplastic fiber reinforced component designed and manufactured through an integrated injection molding process, which consists in thermoforming the prepreg laminate and overmolding the other parts. This process is usually referred to as hybrid molding, and has the provision to reinforce the zones subjected to additional stresses with thermoformed themoplastic prepreg as required and overmolded with a shortfiber thermoplastic resin in single process. This paper aims to establish an accurate predictive model on a rational basis and an innovative methodology for the structural analysis of thermoplastic composite components by comparison with the experimental tests results.

  10. Tensile and impact properties of three-component PP/wood/elastomer composites

    Directory of Open Access Journals (Sweden)

    B. Pukanszky

    2012-03-01

    Full Text Available Polypropylene (PP was reinforced with wood flour and impact modified with elastomers to increase stiffness and impact resistance simultaneously. Elastomer content changed in four (0, 5, 10 and 20 wt%, while that of wood content in seven steps, the latter from 0 to 60 wt% in 10 wt% steps. Structure and adhesion were controlled by the addition of functionalized (maleated polymers. Composites were homogenized in a twin-screw extruder and then injection molded to tensile bars. Fracture resistance was characterized by standard and instrumented impact tests. The results showed that the components are dispersed independently of each other even when a functionalized elastomer is used for impact modification, at least under the conditions of this study. Impact resistance does not change much as a function of wood content in PP/wood composites, but decreases drastically from the very high level of the PP/elastomer blend to almost the same value obtained without impact modifier in the three-component materials. Increasing stiffness and fiber related local deformation processes led to small fracture toughness at large wood content. Micromechanical deformation processes depend mainly on the strength of PP/wood interaction; debonding and pull-out take place at poor adhesion, while fiber fracture dominates when adhesion is strong. Composites with sufficiently large impact resistance cannot be prepared in the usual range of wood contents (50–60 wt%.

  11. A thermo-viscoelastic approach for the characterization and modeling of the bending behavior of thermoplastic composites – Part II

    NARCIS (Netherlands)

    Ropers, Steffen; Sachs, Ulrich; Kardos, Marton; Osswald, Tim A.

    2017-01-01

    A proper description of the bending behavior is crucial to obtain accurate forming simulations, especially for continuous fiber-reinforced thermoplastic composites. These materials exhibit a highly temperature and bending-curvature dependent bending stiffness. These dependencies make the property

  12. Mechanical properties of soil buried kenaf fibre reinforced thermoplastic polyurethane composites

    International Nuclear Information System (INIS)

    Sapuan, S.M.; Pua, Fei-ling; El-Shekeil, Y.A.; AL-Oqla, Faris M.

    2013-01-01

    Highlights: • We developed composites from kenaf and thermoplastic polyurethane. • Soil burial of composites after 80 days shows increase in flexural strength. • Soil burial of composites after 80 days shows increase in flexural modulus. • Tensile properties of composites degrade after soil burial tests. • We investigate the morphological fracture through scanning electron microscopy. - Abstract: A study on mechanical properties of soil buried kenaf fibre reinforced thermoplastic polyurethane (TPU) composites is presented in this paper. Kenaf bast fibre reinforced TPU composites were prepared via melt-mixing method using Haake Polydrive R600 internal mixer. The composites with 30% fibre loading were prepared based on some important parameters; i.e. 190 °C for reaction temperature, 11 min for reaction time and 400 rpm for rotating speed. The composites were subjected to soil burial tests where the purpose of these tests was to study the effect of moisture absorption on the mechanical properties of the composites. Tensile and flexural properties of the composites were determined before and after the soil burial tests for 20, 40, 60 and 80 days. The percentages of both moisture uptake and weight gain after soil burial tests were recorded. Tensile strength of kenaf fibre reinforced TPU composite dropped to ∼16.14 MPa after 80 days of soil burial test. It was also observed that there was no significant change in flexural properties of soil buried kenaf fibre reinforced TPU composite specimens

  13. Modelling and simulation of the consolidation behavior during thermoplastic prepreg composites forming process

    Science.gov (United States)

    Xiong, H.; Hamila, N.; Boisse, P.

    2017-10-01

    Pre-impregnated thermoplastic composites have recently attached increasing interest in the automotive industry for their excellent mechanical properties and their rapid cycle manufacturing process, modelling and numerical simulations of forming processes for composites parts with complex geometry is necessary to predict and optimize manufacturing practices, especially for the consolidation effects. A viscoelastic relaxation model is proposed to characterize the consolidation behavior of thermoplastic prepregs based on compaction tests with a range of temperatures. The intimate contact model is employed to predict the evolution of the consolidation which permits the microstructure prediction of void presented through the prepreg. Within a hyperelastic framework, several simulation tests are launched by combining a new developed solid shell finite element and the consolidation models.

  14. The influence of modification of elastomer compositions in polyethylene oxides on their resistance to mineral oils

    Directory of Open Access Journals (Sweden)

    E. P. Uss

    2017-01-01

    Full Text Available The influence of modifying of elastomer compositions based on nitrile rubber in the medium of low molecular weight polyethylene oxide on resistance of rubbers to liquid aggressive mediawas studied. Standard hydrocarbon oils – oil ASTM №1 and ASTM №3, having a constant chemical composition and properties, were used as aggressive fluids. Resistance of elastomer compositions to standard oil was evaluated by change in weight, volume and relative compression set after keeping the samples in these oils at elevated temperatures. The influence of aggressive environment on the degree of swelling and the value of compression set of compositions modified in polyethylene oxides medium was established. It has been shown that the mass/volume of modified rubbers during aging in oil ASTM №1 reduced to a lesser degree compared to unmodified samples, which is probably due to the influence of low molecular weight polyethylene oxides for the formation of vulcanizates structure. At the same time exposure to oil ASTM №3 of elastomer compositions increases the degree of swelling of modified rubber more than unmodified, which can be due to destruction by the action of aggressive medium additional intermolecular bonds between macromolecules of polyethylene oxide and rubber, resulting in increased flexibility of the elastomeric matrix segments. It revealed that modification of rubbers in low molecular weightpolyethylene oxides facilitates preparation of rubber with low compression set after aging in standard oils at elevated temperatures.

  15. Nonlinear analysis of AS4/PEEK thermoplastic composite laminate using a one parameter plasticity model

    Science.gov (United States)

    Sun, C. T.; Yoon, K. J.

    1990-01-01

    A one-parameter plasticity model was shown to adequately describe the orthotropic plastic deformation of AS4/PEEK (APC-2) unidirectional thermoplastic composite. This model was verified further for unidirectional and laminated composite panels with and without a hole. The nonlinear stress-strain relations were measured and compared with those predicted by the finite element analysis using the one-parameter elastic-plastic constitutive model. The results show that the one-parameter orthotropic plasticity model is suitable for the analysis of elastic-plastic deformation of AS4/PEEK composite laminates.

  16. Apparatus, system, and method for providing fabric-elastomer composites as pneumatic actuators

    Science.gov (United States)

    Martinez, Ramses V.; Whitesides, George M.

    2017-10-25

    Soft pneumatic actuators based on composites consisting of elastomers with embedded sheet or fiber structures (e.g., paper or fabric) that are flexible but not extensible are described. On pneumatic inflation, these actuators move anisotropically, based on the motions accessible by their composite structures. They are inexpensive, simple to fabricate, light in weight, and easy to actuate. This class of structure is versatile: the same principles of design lead to actuators that respond to pressurization with a wide range of motions (bending, extension, contraction, twisting, and others). Paper, when used to introduce anisotropy into elastomers, can be readily folded into three-dimensional structures following the principles of origami; these folded structures increase the stiffness and anisotropy of the elastomeric actuators, while keeping them light in weight.

  17. Nonlinear electroelastic deformations of dielectric elastomer composites: II - Non-Gaussian elastic dielectrics

    Science.gov (United States)

    Lefèvre, Victor; Lopez-Pamies, Oscar

    2017-02-01

    This paper presents an analytical framework to construct approximate homogenization solutions for the macroscopic elastic dielectric response - under finite deformations and finite electric fields - of dielectric elastomer composites with two-phase isotropic particulate microstructures. The central idea consists in employing the homogenization solution derived in Part I of this work for ideal elastic dielectric composites within the context of a nonlinear comparison medium method - this is derived as an extension of the comparison medium method of Lopez-Pamies et al. (2013) in nonlinear elastostatics to the coupled realm of nonlinear electroelastostatics - to generate in turn a corresponding solution for composite materials with non-ideal elastic dielectric constituents. Complementary to this analytical framework, a hybrid finite-element formulation to construct homogenization solutions numerically (in three dimensions) is also presented. The proposed analytical framework is utilized to work out a general approximate homogenization solution for non-Gaussian dielectric elastomers filled with nonlinear elastic dielectric particles that may exhibit polarization saturation. The solution applies to arbitrary (non-percolative) isotropic distributions of filler particles. By construction, it is exact in the limit of small deformations and moderate electric fields. For finite deformations and finite electric fields, its accuracy is demonstrated by means of direct comparisons with finite-element solutions. Aimed at gaining physical insight into the extreme enhancement in electrostriction properties displayed by emerging dielectric elastomer composites, various cases wherein the filler particles are of poly- and mono-disperse sizes and exhibit different types of elastic dielectric behavior are discussed in detail. Contrary to an initial conjecture in the literature, it is found (inter alia) that the isotropic addition of a small volume fraction of stiff (semi

  18. Green composites of thermoplastic corn starch and recycled paper cellulose fibers

    Directory of Open Access Journals (Sweden)

    Amnuay Wattanakornsiri

    2011-08-01

    Full Text Available Ecological concerns have resulted in a renewed interest in environmental-friendly composites issues for sustainabledevelopment as a biodegradable renewable resource. In this work we used cellulose fibers from recycled newspaper as reinforcementfor thermoplastic starch in order to improve its mechanical, thermal and water resistance properties. The compositeswere prepared from corn starch plasticized by glycerol (30% wt/wt of glycerol to starch as matrix that was reinforcedwith micro-cellulose fibers, obtained from used newspaper, with fiber content ranging from 0 to 8% (wt/wt of fibers to matrix.Physical properties of composites were determined by mechanical tensile tests, differential scanning calorimetry, thermogravimetricanalysis, water absorption measurement and scanning electron microscopy. The results showed that higherfibers content raised the tensile strength and elastic modulus up to 175% and 292%, respectively, when compared to thenon-reinforced thermoplastic starch. The addition of the fibers improved the thermal resistance and decreased the waterabsorption up to 63%. Besides, scanning electron microscopy illustrated a good adhesion between matrix and fibers. Theseresults indicated that thermoplastic starch reinforced with recycled newspaper cellulose fibers could be fruitfully used ascommodity plastics being strong, cheap, abundant and recyclable.

  19. Compilation of radiation damage test data. Pt. 2. Thermoset and thermoplastic resins, composite materials

    International Nuclear Information System (INIS)

    Tavlet, M.; Fontaine, A.; Schoenbacher, H.

    1998-01-01

    This catalogue summarizes radiation damage test data on thermoplastic and thermoset resins and composites. Most of them are epoxy resins used as insulator for magnet coils. Many results are also given for new engineering thermoplastics which can be used either for their electrical properties or for their mechanical properties. The materials have been irradiated either in a 60 Co source, up to integrated absorbed doses between 200 kGy and a few megagrays, at dose rates of the order of 1 Gy/s, or in a nuclear reactor at dose rates of the order of 50 Gy/s, up to doses of 100 MGy. The flexural strength, the deformation and the modulus of elasticity have been measured on irradiated and non-irradiated samples, according to the recommendations of the International Electrotechnical Commissions. The results are presented in the form of tables and graphs to show the effect of the absorbed dose on the measured properties. (orig.)

  20. Compilation of radiation damage test data. Pt. 2. Thermoset and thermoplastic resins, composite materials

    Energy Technology Data Exchange (ETDEWEB)

    Tavlet, M; Fontaine, A; Schoenbacher, H

    1998-05-18

    This catalogue summarizes radiation damage test data on thermoplastic and thermoset resins and composites. Most of them are epoxy resins used as insulator for magnet coils. Many results are also given for new engineering thermoplastics which can be used either for their electrical properties or for their mechanical properties. The materials have been irradiated either in a {sup 60}Co source, up to integrated absorbed doses between 200 kGy and a few megagrays, at dose rates of the order of 1 Gy/s, or in a nuclear reactor at dose rates of the order of 50 Gy/s, up to doses of 100 MGy. The flexural strength, the deformation and the modulus of elasticity have been measured on irradiated and non-irradiated samples, according to the recommendations of the International Electrotechnical Commissions. The results are presented in the form of tables and graphs to show the effect of the absorbed dose on the measured properties. (orig.)

  1. Effect of Filler Concentration on Thermal Stability of Vinyl Copolymer Elastomer (VCE) Composites

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Dali [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hubbard, Kevin Mark [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Devlin, David James [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Henderson, Kevin C. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pacheco, Robin Montoya [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-03-06

    To study the thermal stability of vinyl copolymer elastomer (VCE) in its composite form, systematic TGA characterizations were conducted in both nonisothermal and isothermal modes. The effects of filler concentration on the aging behaviors of the VCE/filler composites were investigated under nitroplasticizer (NP) environment. FTIR characterization was used to probe the structural changes in the VCE polymer before and after the thermal treatments. This study suggests that the filler concentration significantly deteriorates the thermal stability of NP at a moderate temperature (< 70 °C). The degradation of NP, in turn, accelerates the aging process of the VCE polymer in its composite form.

  2. Thermoplastic elastomers blends based on linear low density polyethylene, ethylene-1-octene copolymers and ground rubber tire

    Directory of Open Access Journals (Sweden)

    Marisa Cristina Guimarães Rocha

    2014-01-01

    Full Text Available Blends of linear low density polyethylene (LLDPE ethylene-1-octene copolymers (EOC, with different 1-octene (OC content, and ground rubber tire (GRT were prepared by melt mixing in a twin screw extruder. Five different compositions of LLDPE/EOC/GRT blends were processed in the extruder to evaluate the effect of EOC addition to the LLDPE/GRT blends. The addition of EOC to LLDPE/GRT blends improves the mechanical properties. Besides, the replacement of 5% of GRT by EOC grades (OC = 20 or 30 wt % in the 50/50 LLDPE/GRT blend, leads to a significant increase of ultimate tensile properties. The EOC comonomer content affects the properties of LLDPE/EOC and LLDPE/EOC/GRT blends. Dynamical-mechanical analyses showed that, with the addition of EOC to LLDPE/GRT blends, the Tg of GRT and the Tg of EOC are closer. This effect is more pronounced when the EOC with the highest content of comonomer (30 wt % is added to LLDPE/GRT blend. In this case, only one peak related to the Tg of the rubber phase can be visualized in the amorphous region. These findings indicate that EOC may act as compatibilizer agent for LLDPE/GRT blends.

  3. Temperature rise due to mechanical energy dissipation in undirectional thermoplastic composites(AS4/PEEK)

    Science.gov (United States)

    Georgious, I. T.; Sun, C. T.

    1992-01-01

    The history of temperature rise due to internal dissipation of mechanical energy in insulated off-axis uniaxial specimens of the unidirectional thermoplastic composite (AS4/PEEK) has been measured. The experiment reveals that the rate of temperature rise is a polynomial function of stress amplitude: It consists of a quadratic term and a sixth power term. This fact implies that the specific heat of the composite depends on the stretching its microstructure undergoes during deformation. The Einstein theory for specific heat is used to explain the dependence of the specific heat on the stretching of the microstructure.

  4. Influence of Interleaved Films on the Mechanical Properties of Carbon Fiber Fabric/Polypropylene Thermoplastic Composites

    Directory of Open Access Journals (Sweden)

    Jong Won Kim

    2016-05-01

    Full Text Available A laminated composite was produced using a thermoplastic prepreg by inserting an interleaved film with the same type of matrix as the prepreg during the lay-up process to improve the low interlaminar properties, which is a known weakness of laminated composites. Carbon fiber fabric (CFF and polypropylene (PP were used to manufacture the thermoplastic prepregs. Eight prepregs were used to produce the laminated composites. Interleaved films with different thicknesses were inserted into each prepreg. The physical properties of the composite, such as thickness, density, fiber volume fraction (Vf, and void content (Vc, were examined. The tensile strength, flexural strength, interlaminar shear strength (ILSS, impact property, and scanning electron microscopy (SEM were used to characterize the mechanical properties. Compared to the composite without any inserted interleaved film, as the thickness of the inserted interleaved resin film was increased, Vc decreased by 51.45%. At the same time, however, the tensile strength decreased by 8.75%. Flexural strength increased by 3.79% and flexural modulus decreased by 15.02%. Interlaminar shear strength increased by 11.05% and impact strength increased by 15.38%. Fracture toughness of the laminated composite was improved due to insertion of interleaved film.

  5. Influence of Interleaved Films on the Mechanical Properties of Carbon Fiber Fabric/Polypropylene Thermoplastic Composites.

    Science.gov (United States)

    Kim, Jong Won; Lee, Joon Seok

    2016-05-06

    A laminated composite was produced using a thermoplastic prepreg by inserting an interleaved film with the same type of matrix as the prepreg during the lay-up process to improve the low interlaminar properties, which is a known weakness of laminated composites. Carbon fiber fabric (CFF) and polypropylene (PP) were used to manufacture the thermoplastic prepregs. Eight prepregs were used to produce the laminated composites. Interleaved films with different thicknesses were inserted into each prepreg. The physical properties of the composite, such as thickness, density, fiber volume fraction ( V f ), and void content ( V c ), were examined. The tensile strength, flexural strength, interlaminar shear strength (ILSS), impact property, and scanning electron microscopy (SEM) were used to characterize the mechanical properties. Compared to the composite without any inserted interleaved film, as the thickness of the inserted interleaved resin film was increased, V c decreased by 51.45%. At the same time, however, the tensile strength decreased by 8.75%. Flexural strength increased by 3.79% and flexural modulus decreased by 15.02%. Interlaminar shear strength increased by 11.05% and impact strength increased by 15.38%. Fracture toughness of the laminated composite was improved due to insertion of interleaved film.

  6. Puncture-Healing Thermoplastic Resin Carbon-Fiber-Reinforced Composites

    Science.gov (United States)

    Gordon, Keith L. (Inventor); Siochi, Emilie J. (Inventor); Grimsley, Brian W. (Inventor); Cano, Roberto J. (Inventor); Czabaj, Michael W. (Inventor)

    2015-01-01

    A composite comprising a combination of a self-healing polymer matrix and a carbon fiber reinforcement is described. In one embodiment, the matrix is a polybutadiene graft copolymer matrix, such as polybutadiene graft copolymer comprising poly(butadiene)-graft-poly(methyl acrylate-co-acrylonitrile). A method of fabricating the composite is also described, comprising the steps of manufacturing a pre-impregnated unidirectional carbon fiber preform by wetting a plurality of carbon fibers with a solution, the solution comprising a self-healing polymer and a solvent, and curing the preform. A method of repairing a structure made from the composite of the invention is described. A novel prepreg material used to manufacture the composite of the invention is described.

  7. An all-polymer airflow sensor using a piezoresistive composite elastomer

    International Nuclear Information System (INIS)

    Aiyar, Avishek R; Allen, Mark G; Song, Chao; Kim, Seong-Hyok

    2009-01-01

    This paper presents an all-polymer flexible micromachined flow sensor using a carbon-black based conductive composite elastomer as a piezoresistor. The device is composed of an out-of-plane curved flow sensing element formed using a polyimide film. The conductive composite elastomer combines a low Young's modulus (∼1.72 MPa) and a high piezoresistive gage factor (∼7.3), making it an ideal material for the sensing application. Moreover, the use of the polyimide film, which can be easily laser micromachined, as the material for device fabrication enables the use of planar micromachining techniques, which minimizes process complexities. The proposed fabrication sequence combines the benefits of the polymeric materials used, while simultaneously enabling a backside interconnect scheme for an array of devices, without additional processing steps. The backside interconnect scheme allows for flow field mapping with minimum interference due to the sensing circuitry. Individual sensors as small as 1.5 mm in length and 0.4 mm in width, with 70 µm wide and 20–50 µm thick piezoresistor lines, have been fabricated. Wind tunnel testing demonstrated sensitivities as high as 66Ω/(m s −1 ). The integration of polyimide films and conductive elastomers into a flow sensing device using the simple planar fabrication technologies discussed is suitable for reduced cost, large area sensor array development, and can also leverage traditional flexible circuit fabrication

  8. Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing.

    Science.gov (United States)

    Villegas, Irene F; Palardy, Genevieve

    2016-02-11

    This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ultrasonic welding process described in this paper is based on three main pillars. Firstly, flat energy directors are used for preferential heat generation at the joining interface during the welding process. A flat energy director is a neat thermoplastic resin film that is placed between the parts to be joined prior to the welding process and heats up preferentially owing to its lower compressive stiffness relative to the composite substrates. Consequently, flat energy directors provide a simple solution that does not require molding of resin protrusions on the surfaces of the composite substrates, as opposed to ultrasonic welding of unreinforced plastics. Secondly, the process data provided by the ultrasonic welder is used to rapidly define the optimum welding parameters for any thermoplastic composite material combination. Thirdly, displacement control is used in the welding process to ensure consistent quality of the welded joints. According to this method, thermoplastic-composite flat coupons are individually welded in a single lap configuration. Mechanical testing of the welded coupons allows determining the apparent lap shear strength of the joints, which is one of the properties most commonly used to quantify the strength of thermoplastic composite welded joints.

  9. 3D flexible NiTi-braided elastomer composites for smart structure applications

    International Nuclear Information System (INIS)

    Heller, L; Vokoun, D; Šittner, P; Finckh, H

    2012-01-01

    While outstanding functional properties of thin NiTi wires are nowadays well recognized and beneficially utilized in medical NiTi devices, development of 2D/3D wire structures made out of these NiTi wires remains challenging and mostly unexplored. The research is driven by the idea of creating novel 2D/3D smart structures which inherit the functional properties of NiTi wires and actively utilize geometrical deformations within the structure to create new/improved functional properties. Generally, textile technology provides attractive processing methods for manufacturing 2D/3D smart structures made out of NiTi wires. Such structures may be beneficially combined with soft elastomers to create smart deformable composites. Following this route, we carried out experimental work focused on development of 3D flexible NiTi-braided elastomer composites involving their design, laboratory manufacture and thermomechanical testing. We describe the manufacturing technology and structural properties of these composites; and perform thermomechanical tests on the composites, focusing particularly on quasistatic tensile properties, energy absorption, damping and actuation under tensile loading. Functional thermomechanical properties of the composites are discussed with regard to the mechanical properties of the components and architecture of the composites. It is found that the composites indeed inherit all important features of the thermomechanical behavior of NiTi wires but, due to their internal architecture, outperform single NiTi wires in some features such as the magnitude of recoverable strain, superelastic damping capacity and thermally induced actuation strain. (paper)

  10. Thermoplastic impact property improvement in hybrid natural fibre epoxy composite bumper beam

    International Nuclear Information System (INIS)

    Davoodi, M M; Sapuan, S M; Ali, Aidy; Ahmad, D; Khalina, A

    2010-01-01

    Utilization of thermoset resin as a bumper beam composite matrix is currently more dominated in car manufacturer suppliers, because of availability, easy processing, low material cost and production equipment investment. Moreover, low viscosity, shrinkage and excellent flow facilitate better fibre impregnation and proper surface resin wetting. Three-dimensional cross linking curing increase impact, creep and environmental stress cracking resistance properties. Low impact properties of natural fibre epoxy composite, are main issues in its employment for automotive structural components. Impact properties in epoxy composite bumper beam could be increased by modifying the resin, reinforcement and manufacturing process as well as geometry parameters such as cross section, thickness, added ribs and fixing method optimizations could strengthen impact resistance. There are two main methods, flexibilisation and toughening, as modifying the resin in order to improve the impact properties of epoxy composite, which form single phase or two-phase morphology to make modifier as epoxy or from separate phase to keep the thermo-mechanical properties. Liquid rubber, thermoplastic, core shell particle and rigid particle are different methods of toughening improvements. In this research, thermoplastic toughening has used to improve impact properties in hybrid natural fibre epoxy composite for automotive bumper beam and has achieved reasonable impact improvements.

  11. Thermoplastic polybutadiene-based polyurethane/carbon nanofiber composites

    Czech Academy of Sciences Publication Activity Database

    Špírková, Milena; Duszová, A.; Poreba, Rafal; Kredatusová, Jana; Bureš, R.; Fáberová, M.; Šlouf, Miroslav

    2014-01-01

    Roč. 67, December (2014), s. 434-440 ISSN 1359-8368 R&D Projects: GA ČR(CZ) GA13-06700S Institutional support: RVO:61389013 Keywords : carbon fibre * polymer–matrix composites (PMCs) * mechanical properties Subject RIV: CD - Macromolecular Chemistry Impact factor: 2.983, year: 2014

  12. Improved thermal stability and wettability behavior of thermoplastic polyurethane / barium metaborate composites

    International Nuclear Information System (INIS)

    Baştürka, Emre; Madakbaş, Seyfullah; Kahraman, Memet Vezir

    2016-01-01

    In this paper, it was targeted to the enhance thermal stability and wettability behavior of thermoplastic polyurethane (TPU) by adding barium metaborate. TPU-Barium metaborate composites were prepared by adding various proportions of barium metaborate to TPU. The chemical structures of the composites were characterised by fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) analysis. All prepared composites have extremely high Tg and thermal stability as determined from DSC and TGA analysis. All composite materials have the Tg ranging from 15 to 35 °C. The surface morphologies of the composites were investigated by a scanning electron microscopy. Mechanical properties of the samples were characterized with stress-strain test. Hydrophobicity of the samples was determined by the contact angle measurements. The obtained results proved that thermal, hydrophobic and mechanical properties were improved. (author)

  13. Improved thermal stability and wettability behavior of thermoplastic polyurethane / barium metaborate composites

    Energy Technology Data Exchange (ETDEWEB)

    Baştürka, Emre; Madakbaş, Seyfullah; Kahraman, Memet Vezir, E-mail: smadakbas@marmara.edu.tr [Department of Chemistry, Marmara University, Istanbul (Turkey)

    2016-03-15

    In this paper, it was targeted to the enhance thermal stability and wettability behavior of thermoplastic polyurethane (TPU) by adding barium metaborate. TPU-Barium metaborate composites were prepared by adding various proportions of barium metaborate to TPU. The chemical structures of the composites were characterised by fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) analysis. All prepared composites have extremely high Tg and thermal stability as determined from DSC and TGA analysis. All composite materials have the Tg ranging from 15 to 35 °C. The surface morphologies of the composites were investigated by a scanning electron microscopy. Mechanical properties of the samples were characterized with stress-strain test. Hydrophobicity of the samples was determined by the contact angle measurements. The obtained results proved that thermal, hydrophobic and mechanical properties were improved. (author)

  14. Genome Regions Associated with Functional Performance of Soybean Stem Fibers in Polypropylene Thermoplastic Composites.

    Directory of Open Access Journals (Sweden)

    Yarmilla Reinprecht

    Full Text Available Plant fibers can be used to produce composite materials for automobile parts, thus reducing plastic used in their manufacture, overall vehicle weight and fuel consumption when they replace mineral fillers and glass fibers. Soybean stem residues are, potentially, significant sources of inexpensive, renewable and biodegradable natural fibers, but are not curretly used for biocomposite production due to the functional properties of their fibers in composites being unknown. The current study was initiated to investigate the effects of plant genotype on the performance characteristics of soybean stem fibers when incorporated into a polypropylene (PP matrix using a selective phenotyping approach. Fibers from 50 lines of a recombinant inbred line population (169 RILs grown in different environments were incorporated into PP at 20% (wt/wt by extrusion. Test samples were injection molded and characterized for their mechanical properties. The performance of stem fibers in the composites was significantly affected by genotype and environment. Fibers from different genotypes had significantly different chemical compositions, thus composites prepared with these fibers displayed different physical properties. This study demonstrates that thermoplastic composites with soybean stem-derived fibers have mechanical properties that are equivalent or better than wheat straw fiber composites currently being used for manufacturing interior automotive parts. The addition of soybean stem residues improved flexural, tensile and impact properties of the composites. Furthermore, by linkage and in silico mapping we identified genomic regions to which quantitative trait loci (QTL for compositional and functional properties of soybean stem fibers in thermoplastic composites, as well as genes for cell wall synthesis, were co-localized. These results may lead to the development of high value uses for soybean stem residue.

  15. CO2-laser-assisted processing of glass fiber-reinforced thermoplastic composites

    Science.gov (United States)

    Brecher, Christian; Emonts, Michael; Schares, Richard Ludwig; Stimpfl, Joffrey

    2013-02-01

    To fully exploit the potential of fiber-reinforced thermoplastic composites (FRTC) and to achieve a broad industrial application, automated manufacturing systems are crucial. Investigations at Fraunhofer IPT have proven that the use of laser system technology in processing FRTC allows to achieve high throughput, quality, flexibility, reproducibility and out-of-autoclave processing simultaneously. As 90% of the FRP in Europe1 are glass fiber-reinforced a high impact can be achieved by introducing laser-assisted processing with all its benefits to glass fiber-reinforced thermoplastics (GFRTC). Fraunhofer IPT has developed the diode laser-assisted tape placement (laying and winding) to process carbon fiber-reinforced thermoplastic composites (CFRTC) for years. However, this technology cannot be transferred unchanged to process milky transparent GFRTC prepregs (preimpregnated fibers). Due to the short wavelength (approx. 980 nm) and therefore high transmission less than 20% of the diode laser energy is absorbed as heat into non-colored GFRTC prepregs. Hence, the use of a different wave length, e.g. CO2-laser (10.6 μm) with more than 90% laser absorption, is required to allow the full potential of laser-assisted processing of GFRTC. Also the absorption of CO2-laser radiation at the surface compared to volume absorption of diode laser radiation is beneficial for the interlaminar joining of GFRTC. Fraunhofer IPT is currently developing and investigating the CO2-laser-assisted tape placement including new system, beam guiding, process and monitoring technology to enable a resource and energy efficient mass production of GFRP composites, e.g. pipes, tanks, masts. The successful processing of non-colored glass fiber-reinforced Polypropylene (PP) and Polyphenylene Sulfide (PPS) has already been proven.

  16. Antifouling Thermoplastic Composites with Maleimide Encapsulated in Clay Nanotubes.

    Science.gov (United States)

    Fu, Ye; Gong, Congcong; Wang, Wencai; Zhang, Liqun; Ivanov, Evgenii; Lvov, Yuri

    2017-09-06

    An antifouling ethylene-vinyl acetate copolymer (EVA) coating with halloysite clay nanotubes loaded with maleimide (TCPM) is prepared. Such antifoulant encapsulation allowed for extended release of TCPM and a long-lasting, efficient protection of the coated surface against marine microorganisms proliferation. Halloysite also induces the composite's anisotropy due to parallel alignment of the nanotubes. The maleimide loaded halloysite incorporated into the polymer matrix allowed for 12-month release of the bacterial inhibitor preventing fouling; it is much longer than the 2-3 month protection when TCPM is directly admixed into EVA. The antifouling properties of the EVA-halloysite nanocomposites were tested by monitoring surface adhesion and proliferation of marine V. natriegens bacteria with SEM. As compared to the composite directly doped with TCPM-antifoulant, there were much less bacteria accumulated on the EVA-halloysite-TCPM coating after a 2-month exposure to seawater. Field tests at South China Sea marine station further confirmed the formulation efficiency. The doping of 28 wt % TCPM loaded halloysite drastically enhanced material antifouling property, which promises wide applications for protective marine coating.

  17. Dissipation of mechanical work and temperature rise in AS4/PEEK thermoplastic composite

    Science.gov (United States)

    Georgiou, I.; Sun, C. T.

    1990-01-01

    The dissipated mechanical work per cycle of sinusoidal stress in the thermoplastic composite material AS4/PEEK was measured as a function of stress amplitude for fixed frequency and fiber orientation. The experimental result shows that the dissipated work per cycle is proportional to the square of the stress amplitude. Using the concept of the equivalent isotropic material, it is shown that the relaxation modulus satisfies a proportionality condition. Also, the rate of temperature rise due to sinusoidal stresses has been measured as a function of stress amplitude. The result shows that the rate of temperature rise is not proportional to the square of the stress amplitude.

  18. Tensile strength of ramie yarn (spinning by machine)/HDPE thermoplastic matrix composites

    International Nuclear Information System (INIS)

    Banowati, Lies; Hadi, Bambang K.; Suratman, Rochim; Faza, Aulia

    2016-01-01

    Technological developments should be trooped to prevent a gap between technology and environmental sustainability, then it needs to be developed “Green technology”. In this research is making of green composites which use natural fiber ramie as reinforcement. Whereas the matrix used was HDPE (High Density Polyethylene) thermoplastic polymer which could be recycled and had a good formability and flexibility. The ramie yarns and fibers for unidirectional (0°) direction respectively were mixed with HDPE powder and processed using hot compression molding. The surface morphology was observed by SEM (Scanning Electrone Microscopy). Results showed that both tensile strength of the ramie fiber/HDPE composites increased in comparison with the ramie yarn (spinning by machine)/HDPE composites. However, the ramie yarn (spinning by machine)/HDPE composites have a good producibility for wider application. Analysis of the test results using the Weibull distribution as approaches to modeling the reliability of the specimens.

  19. Tensile strength of ramie yarn (spinning by machine)/HDPE thermoplastic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Banowati, Lies, E-mail: liesbano@gmail.com; Hadi, Bambang K., E-mail: bkhadi@ae.itb.ac.id; Suratman, Rochim, E-mail: rochim@material.itb.ac.id; Faza, Aulia [Faculty of Mechanical and Aerospace Engineering, Bandung Institute of Technology, Indonesia Jl. Ganesha 10, Bandung (Indonesia)

    2016-03-29

    Technological developments should be trooped to prevent a gap between technology and environmental sustainability, then it needs to be developed “Green technology”. In this research is making of green composites which use natural fiber ramie as reinforcement. Whereas the matrix used was HDPE (High Density Polyethylene) thermoplastic polymer which could be recycled and had a good formability and flexibility. The ramie yarns and fibers for unidirectional (0°) direction respectively were mixed with HDPE powder and processed using hot compression molding. The surface morphology was observed by SEM (Scanning Electrone Microscopy). Results showed that both tensile strength of the ramie fiber/HDPE composites increased in comparison with the ramie yarn (spinning by machine)/HDPE composites. However, the ramie yarn (spinning by machine)/HDPE composites have a good producibility for wider application. Analysis of the test results using the Weibull distribution as approaches to modeling the reliability of the specimens.

  20. Environmental effects on the compressive properties - Thermosetting vs. thermoplastic composites

    Science.gov (United States)

    Haque, A.; Jeelani, S.

    1992-01-01

    The influence of moisture and temperature on the compressive properties of graphite/epoxy and APC-2 materials systems was investigated to assess the viability of using APC-2 instead of graphite/epoxy. Data obtained indicate that the moisture absorption rate of T-300/epoxy is higher than that of APC-2. Thick plate with smaller surface area absorbs less moisture than thin plate with larger surface area. The compressive strength and modulus of APC-2 are higher than those of T-300/epoxy composite, and APC-2 sustains higher compressive strength in the presence of moisture. The compressive strength and modulus decrease with the increase of temperature in the range of 23-100 C. The compression failure was in the form of delamination, interlaminar shear, and end brooming.

  1. Long-term performance of thermoplastic composite material with cotton burr and stem (CBS) as a partial filler

    Science.gov (United States)

    Rationale: Cotton burr and stem (CBS) fraction of cotton gin byproducts has shown promise as a fiber filler in thermoplastic composites, with physical and mechanical properties comparable to that made with wood fiber fillers. However, the long-term performance of this composite material is not known...

  2. Rapid Processing of Net-Shape Thermoplastic Planar-Random Composite Preforms

    Science.gov (United States)

    Jespersen, S. T.; Baudry, F.; Schmäh, D.; Wakeman, M. D.; Michaud, V.; Blanchard, P.; Norris, R. E.; Månson, J.-A. E.

    2009-02-01

    A novel thermoplastic composite preforming and moulding process is investigated to target cost issues in textile composite processing associated with trim waste, and the limited mechanical properties of current bulk flow-moulding composites. The thermoplastic programmable powdered preforming process (TP-P4) uses commingled glass and polypropylene yarns, which are cut to length before air assisted deposition onto a vacuum screen, enabling local preform areal weight tailoring. The as-placed fibres are heat-set for improved handling before an optional preconsolidation stage. The preforms are then preheated and press formed to obtain the final part. The process stages are examined to optimize part quality and throughput versus processing parameters. A viable processing route is proposed with typical cycle times below 40 s (for a plate 0.5 × 0.5 m2, weighing 2 kg), enabling high production capacity from one line. The mechanical performance is shown to surpass that of 40 wt.% GMT and has properties equivalent to those of 40 wt.% GMTex at both 20°C and 80°C.

  3. Effects of Styrene-Acrylic Sizing on the Mechanical Properties of Carbon Fiber Thermoplastic Towpregs and Their Composites.

    Science.gov (United States)

    Bowman, Sean; Jiang, Qiuran; Memon, Hafeezullah; Qiu, Yiping; Liu, Wanshuang; Wei, Yi

    2018-03-01

    Thermoplastic towpregs are convenient and scalable raw materials for the fabrication of continuous fiber-reinforced thermoplastic matrix composites. In this paper, the potential to employ epoxy and styrene-acrylic sizing agents was evaluated for the making of carbon fiber thermoplastic towpregs via a powder-coating method. The protective effects and thermal stability of these sizing agents were investigated by single fiber tensile test and differential scanning calorimetry (DSC) measurement. The results indicate that the epoxy sizing agent provides better protection to carbon fibers, but it cannot be used for thermoplastic towpreg processing due to its poor chemical stability at high temperature. The bending rigidity of the tows and towpregs with two styrene-acrylic sizing agents was measured by cantilever and Kawabata methods. The styrene-acrylic sized towpregs show low torque values, and are suitable for further processing, such as weaving, preforming, and winding. Finally, composite panels were fabricated directly from the towpregs by hot compression molding. Both of the composite panels show superior flexural strength (>400 MPa), flexural modulus (>63 GPa), and interlaminar shear strength (>27 MPa), indicating the applicability of these two styrene-acrylic sizing agents for carbon fiber thermoplastic towpregs.

  4. Effects of Styrene-Acrylic Sizing on the Mechanical Properties of Carbon Fiber Thermoplastic Towpregs and Their Composites

    Directory of Open Access Journals (Sweden)

    Sean Bowman

    2018-03-01

    Full Text Available Thermoplastic towpregs are convenient and scalable raw materials for the fabrication of continuous fiber-reinforced thermoplastic matrix composites. In this paper, the potential to employ epoxy and styrene-acrylic sizing agents was evaluated for the making of carbon fiber thermoplastic towpregs via a powder-coating method. The protective effects and thermal stability of these sizing agents were investigated by single fiber tensile test and differential scanning calorimetry (DSC measurement. The results indicate that the epoxy sizing agent provides better protection to carbon fibers, but it cannot be used for thermoplastic towpreg processing due to its poor chemical stability at high temperature. The bending rigidity of the tows and towpregs with two styrene-acrylic sizing agents was measured by cantilever and Kawabata methods. The styrene-acrylic sized towpregs show low torque values, and are suitable for further processing, such as weaving, preforming, and winding. Finally, composite panels were fabricated directly from the towpregs by hot compression molding. Both of the composite panels show superior flexural strength (>400 MPa, flexural modulus (>63 GPa, and interlaminar shear strength (>27 MPa, indicating the applicability of these two styrene-acrylic sizing agents for carbon fiber thermoplastic towpregs.

  5. Fibre-reinforced composite structures based on thermoplastic matrices with embedded piezoceramic modules

    International Nuclear Information System (INIS)

    Hufenbach, Werner A; Modler, Niels; Winkler, Anja; Ilg, Juergen; Rupitsch, Stefan J

    2014-01-01

    The paper presents recent developments for the integration of piezoceramic modules into fibre-reinforced composite structures based on thermoplastic matrices. An adapted hot pressing technology is conceptualized that allows for material homogeneous integration of the active modules. The main focus of this contribution is on the development of a robust and continuous manufacturing process of such novel active composites as well as on the operational testing of the produced samples. Therefore, selected specimens are manufactured as bending beams and investigated by means of electrical impedance measurements, modal analysis and structural excitation tests. In particular, the functionality of representative specimens is characterized based on frequency as well as spatially resolved deflection measurements. Moreover, the mentioned samples are compared to non-integrated piezoceramic modules and to equivalent passive reinforced composite structures. (paper)

  6. Elastomer toughened polyimide adhesives. [bonding metal and composite material structures for aircraft and spacecraft

    Science.gov (United States)

    St.clair, A. K.; St.clair, T. L. (Inventor)

    1985-01-01

    A rubber-toughened, addition-type polyimide composition is disclosed which has excellent high temperature bonding characteristics in the fully cured state and improved peel strength and adhesive fracture resistance physical property characteristics. The process for making the improved adhesive involves preparing the rubber-containing amic acid prepolymer by chemically reacting an amine-terminated elastomer and an aromatic diamine with an aromatic dianhydride with which a reactive chain stopper anhydride has been mixed, and utilizing solvent or mixture of solvents for the reaction.

  7. Multi-walled carbon nanotubes/polymer composites in absence and presence of acrylic elastomer (ACM).

    Science.gov (United States)

    Kumar, S; Rath, T; Mahaling, R N; Mukherjee, M; Khatua, B B; Das, C K

    2009-05-01

    Polyetherimide/Multiwall carbon nanotube (MWNTs) nanocomposites containing as-received and modified (COOH-MWNT) carbon nanotubes were prepared through melt process in extruder and then compression molded. Thermal properties of the composites were characterized by thermo-gravimetric analysis (TGA). Field emission scanning electron microscopy (FESEM) images showed that the MWNTs were well dispersed and formed an intimate contact with the polymer matrix without any agglomeration. However the incorporation of modified carbon nanotubes formed fascinating, highly crosslinked, and compact network structure throughout the polymer matrix. This showed the increased adhesion of PEI with modified MWNTs. Scanning electron microscopy (SEM) also showed high degree of dispersion of modified MWNTs along with broken ends. Dynamic mechanical analysis (DMA) results showed a marginal increase in storage modulus (E') and glass transition temperature (T(g)) with the addition of MWNTs. Increase in tensile strength and impact strength of composites confirmed the use the MWNTs as possible reinforcement agent. Both thermal and electrical conductivity of composites increased, but effect is more pronounced on modification due to formation of network of carbon nanotubes. Addition of acrylic elastomer to developed PEI/MWNTs (modified) nanocomposites resulted in the further increase in thermal and electrical properties due to the formation of additional bond between MWNTs and acrylic elastomers at the interface. All the results presented are well corroborated by SEM and FESEM studies.

  8. Research and achievements on carbon fiber reinforced thermoplastic composites for high pressure storage

    International Nuclear Information System (INIS)

    Nony, Fabien; Thomas, Cedric; Villalonga, Stephane; Magnier, Christophe

    2012-01-01

    Hydrogen storage is a key enabling technology for the extensive use of hydrogen as an energy carrier. However, none of the current technologies satisfies all of the hydrogen storage attributes sought by manufacturers, legislators and end-users. At present, compressed gaseous hydrogen storage (CGH2) is recognized as the most mature technology. This paper reviews recent developments and achievements regarding materials and technologies investigated by CEA to promote the development of a of type IV 70 MPa hydrogen vessel. Particularly, results concerning innovative thermoplastic matrix composite vessel will be presented and discussed. On going developments on dedicated manufacturing process and material characterization will be shared in a first part of the presentation and a second part will be devoted to durability assessment and damage tolerance of such composite structures with respect to their potential applications. (authors)

  9. Processing and characterization of recycled poly(ethylene terephthalate) blends with chain extenders, thermoplastic elastomer, and/or poly(butylene adipate-co-terephthalate)

    Science.gov (United States)

    Yottha Srithep; Alireza Javadi; Srikanth Pilla; Lih-Sheng Turng; Shaoqin Gong; Craig Clemons; Jun Peng

    2011-01-01

    Poly(ethylene terephthalate) (PET) resin is one of the most widely used thermoplastics, especially in packaging. Because thermal and hydrolytic degradations, recycled PET (RPET) exhibits poor mechanical properties and lacks moldability. The effects of adding elastomeric modifiers, chain extenders (CE), and poly(butylenes adipate-co-terephthalate), PBAT, as a toughener...

  10. Effect of processing conditions on the interfacial zone of high performances thermoplastic composites

    International Nuclear Information System (INIS)

    Verdeau, Caroline

    1988-01-01

    This study concerns the microstructural and mechanical characterization performances thermoplastic unidirectional composites. Two semi-crystalline composites, APC2 (Peek/Carbon) and AC 40.60 (Pps/carbon) and one amorphous composite FC.PEI (PEI/Carbon) have been studied. Different processing conditions for the APC2 and AC 40.60 specimens have been employed. Amorphous matrix composites (fast cooling rates), crystalline matrix composites (slow cooling rates) and the effects of heat treatments on the matrix (lengthy hold time at the melting point followed by slow cooling) have been studied. Static test (3 points bending tests, transverse tensile tests - ±45 deg., tensile tests) allowed the different interfacial qualities to be revealed. If the fiber/matrix adhesion is excellent for APC2, it is poor for the FCPEI and AC 40.60 composites. The dynamic tests conducted on the torsion pendulum (forced oscillations; low frequencies) have shown for APC2 the existence of trans-crystallinity (mono-dimensional growth, perpendicular to the fiber surface) in the vicinity of the fiber. It has been shown that the fraction of trans-crystallinity is most important for treated specimens. In this study, an approach of the modelization of the viscoelastic behaviour of composites materials has been proposed. (author) [fr

  11. Neutron shielding behavior of thermoplastic natural rubber/boron carbide composites

    Science.gov (United States)

    Mat Zali, Nurazila; Yazid, Hafizal; Megat Ahmad, Megat Harun Al Rashid

    2018-01-01

    Many shielding materials have been designed against the harm of different types of radiation to the human body. Today, polymer-based lightweight composites have been chosen by the radiation protection industry. In the present study, thermoplastic natural rubber (TPNR) composites with different weight percent of boron carbide (B4C) fillers (0% to 30%) were fabricated as neutron shielding through melt blending method. Neutron attenuation properties of TPNR/B4C composites have been investigated. The macroscopic cross section (Σ), half value layer (HVL) and mean free path length (λ) of the composites have been calculated and the transmission curves have been plotted. The obtained results show that Σ, HVL and λ greatly depend on the B4C content. Addition of B4C fillers into TPNR matrix were found to enhance the macroscopic cross section values thus decrease the mean free path length (λ) and half value layer (HVL) of the composites. The transmission curves exhibited that the neutron transmission of the composites decreased with increasing shielding thickness. These results showed that TPNR/B4C composites have high potential for neutron shielding applications.

  12. Damage detection in laminar thermoplastic composite materials by means of embedded optical fibers

    Directory of Open Access Journals (Sweden)

    Kojović Aleksandar M.

    2006-01-01

    Full Text Available This paper investigates the possibility of applying optical fibers as sensors for investigating low energy impact damage in laminar thermoplastic composite materials, in real time. Impact toughness testing by a Charpy impact pendulum with different loads was conducted in order to determine the method for comparative measurement of the resulting damage in the material. For that purpose intensity-based optical fibers were built in to specimens of composite materials with Kevlar 129 (the DuPont registered trade-mark for poly(p-phenylene terephthalamide woven fabric as reinforcement and thermoplastic PVB (poly(vinyl butyral as the matrix. In some specimens part of the layers of Kevlar was replaced with metal mesh (50% or 33% of the layers. Experimental testing was conducted in order to observe and analyze the response of the material under multiple low-energy impacts. Light from the light-emitting diode (LED was launched to the embedded optical fiber and was propagated to the phototransistor-based photo detector. During each impact, the signal level, which is proportional to the light intensity in the optical fiber, drops and then slowly recovers. The obtained signals were analyzed to determine the appropriate method for real time damage monitoring. The major part of the damage occurs during impact. The damage reflects as a local, temporary release of strain in the optical fiber and an increase of the signal level. The obtained results show that intensity-based optical fibers could be used for measuring the damage in laminar thermoplastic composite materials. The acquired optical fiber signals depend on the type of material, but the same set of rules (relatively different, depending on the type of material could be specified. Using real time measurement of the signal during impact and appropriate analysis enables quantitative evaluation of the impact damage in the material. Existing methods in most cases use just the intensity of the signal before

  13. Effect of jute and kapok fibers on properties of thermoplastic cassava starch composites

    International Nuclear Information System (INIS)

    Prachayawarakorn, Jutarat; Chaiwatyothin, Sudarat; Mueangta, Suwat; Hanchana, Areeya

    2013-01-01

    Highlights: ► TPCS matrix was reinforced by the low (jute) and high (kapok) absorbency cellulosic fibers. ► Water absorption of the TPCS/jute and TPCS/kapok fiber composites decreases. ► Stress and Young’s modulus of the TPCS/jute and TPCS/kapok fiber composites increase. ► Thermal degradation temperature of the TPCS/kapok fiber composite decreases. - Abstract: Since mechanical properties and water uptake of biodegradable thermoplastic cassava starch (TPCS) was still the main disadvantages for many applications. The TPCS matrix was, therefore, reinforced by two types of cellulosic fibers, i.e. jute or kapok fibers; classified as the low and high oil absorbency characteristics, respectively. The TPCS, plasticized by glycerol, was compounded by internal mixer and shaped by compression molding machine. It was found that water absorption of the TPCS/jute fiber and TPCS/kapok fiber composites was clearly reduced by the addition of the cellulosic fibers. Moreover, stress at maximum load and Young’s modulus of the composites increased significantly by the incorporation of both jute and kapok fibers. Thermal degradation temperature, determined from thermogravimetric analysis (TGA), of the TPCS matrix increased by the addition of jute fibers; however, thermal degradation temperature decreased by the addition of kapok fibers. Functional group analysis and morphology of the TPCS/jute fiber and TPCS/kapok fiber composites were also examined using Fourier Transform Infrared Spectroscopy (FTIR) and Scanning Electron Microscopy (SEM) techniques

  14. Dynamic- and Thermo- mechanical Analysis of Inorganic Nanotubes/elastomer Composites

    Directory of Open Access Journals (Sweden)

    Armin FUITH

    2011-10-01

    Full Text Available We present dynamic mechanical analysis (DMA and thermomechanical analysis (TMA measurements of a new type of polyurea elastomer nanocomposites based on inorganic MoS2 nanotubes and Mo6S2I8 nanowires. The addition of a small amount of nanoparticles (<1 wt-% leads to an increase of the glass transition temperature Tg as compared to the pure elastomeric matrix. A second peak observed in tand in the pure and mixed elastomer is attributed to a second glass transition occurring in regions near the hard nanodomains of the microphase separated polyurea system. It is also found that the small amount of nanoparticles leads to an increase in the Young´s modulus of up to 15 % in the whole measured temperature range (from -130 °C to 20 °C. The thermal expansion of doped samples is considerably larger above Tg. Below Tg, this difference vanishes completely. A very similar behaviour was also found in measurements of polyisoprene/multiwall carbon nanotube (MWCNT composites.

  15. Novel scalable silicone elastomer and poly(2-hydroxyethyl methacrylate) (PHEMA) composite materials for tissue engineering and drug delivery applications

    DEFF Research Database (Denmark)

    Mohanty, Soumyaranjan; Hemmingsen, Mette; Wojcik, Magdalena

    2013-01-01

    material with increased hydrophilicity in regard to virgin silicone elastomer, making it suitable as a scaffold for tissue engineering and with the concomitant possibility for delivering drug from the scaffold to the tissue. Interpenetrating polymer networks (IPNs) of silicone elastomer and PHEMA......In recent years hydrogels have received increasing attention as potential materials for applications in regenerative medicine. They can be used for scaffold materials providing structural integrity to tissue constructs, for controlled delivery of drugs and proteins to cell and tissues......, and for support materials in tissue growth. However, the real challenge is to obtain sufficiently good mechanical properties of the hydrogel. The present study shows the combination of two normally non-compatible materials, silicone elastomer and poly(2-hydroxyethyl methacrylate) (PHEMA), into a novel composite...

  16. A constitutive model for AS4/PEEK thermoplastic composites under cyclic loading

    Science.gov (United States)

    Rui, Yuting; Sun, C. T.

    1990-01-01

    Based on the basic and essential features of the elastic-plastic response of the AS4/PEEK thermoplastic composite subjected to off-axis cyclic loadings, a simple rate-independent constitutive model is proposed to describe the orthotropic material behavior for cyclic loadings. A one-parameter memory surface is introduced to distinguish the virgin deformation and the subsequent deformation process and to characterize the loading range effect. Cyclic softening is characterized by the change of generalized plastic modulus. By the vanishing yield surface assumption, a yield criterion is not needed and it is not necessary to consider loading and unloading separately. The model is compared with experimental results and good agreement is obtained.

  17. Structural and Magnetic Properties of Type-M Barium Ferrite - Thermoplastic Natural Rubber Nano composites

    International Nuclear Information System (INIS)

    Nurhidayaty Mokhtar

    2012-01-01

    Structural and magnetic properties of type-M barium ferrite (BaFe 12 O 19 ) nanoparticles (∼ 20 nm) embedded in non-magnetic thermoplastic natural rubber (TPNR) matrices were investigated. The TPNR matrices were prepared from high density polyethylene (HDPE) and natural rubber (NR) in the weight ratios of 80:20 and 60:40, respectively, with 10 wt % of NR in the form of liquid natural rubber (LNR) which act as a comparabilities. BaFe 12 O 19 - filled nano composites with 2 - 12 wt % BaFe 12 O 19 ferrite were prepared using a melt- blending technique. Magnetic hysteresis was measured using a vibrating sample magnetometer (VSM) in a maximum field of 10 kOe at room temperature (25 degree Celsius). The saturation magnetisation (MS), remanence (MR) and coercivity (Hc) were derived from the hysteresis loops. The results show that the structural and magnetic properties of nano composites depend on both the ferrite content and the composition of the natural rubber or plastic in the nano composites. All the nano composites exhibit an exchange bias-like phenomenon resulting from the exchange coupling of spins at the interface between the core ferrimagnetic region and the disordered surface region of the nanoparticles. (author)

  18. Impact Behavior of Composite Fan Blade Leading Edge Subcomponent with Thermoplastic Polyurethane Interleave

    Science.gov (United States)

    Miller, Sandi G.; Roberts, Gary D.; Kohlman, Lee W.; Heimann, Paula J.; Pereira, J. Michael; Ruggeri, Charles R.; Martin, Richard E.; McCorkle, Linda S.

    2015-01-01

    Impact damage tolerance and damage resistance is a critical metric for application of polymer matrix composites where failure caused by impact damage could compromise structural performance and safety. As a result, several materials and/or design approaches to improve impact damage tolerance have been investigated over the past several decades. Many composite toughening methodologies impart a trade-off between increased fracture toughness and compromised in-plane strength and modulus. In large part, mechanical tests to evaluate composite damage tolerance include static methods such as Mode I, Mode II, and mixed mode failures. However, ballistic impact damage resistance does not always correlate with static properties. The intent of this paper is to evaluate the influence of a thermoplastic polyurethane veil interleave on the static and dynamic performance of composite test articles. Static coupon tests included tension, compression, double cantilever beam, and end notch flexure. Measurement of the resistance to ballistic impact damage were made to evaluate the composites response to high speed impact. The interlayer material showed a decrease of in-plane performance with only a moderate improvement to Mode I and Mode II fracture toughness. However, significant benefit to impact damage tolerance was observed through ballistic tests.

  19. Mechanical and Thermal Properties and Morphology of Thermoplastic Polyurethane (TPU/Clay Composites

    Directory of Open Access Journals (Sweden)

    Leandro Pizzatto

    2015-11-01

    Full Text Available In this study, thermoplastic polyurethane (TPU composites were prepared with different nanoclay contents (1, 3 and 10 wt%. The nanoclay Cloisite ®30B (C30B was dispersed in the TPU matrix by melt processing using a twin-screw extruder. The synthesis method of TPU involved the two-step bulk polymerization of polyesterpolyol and 4,4’ diphenylmethanediisocyanate with butane-1,4-diol as the chain extender. The dispersion of the nanoclay particles and its effect on the mechanical and thermal properties of the composites was investigated. The characterization of TPU/nanoclay composites was carried out by means of scanning electron microscopy, energy dispersion microanalysis and X ray diffraction. The mechanical characterization was performed through determination of the tensile strength. The TPU 3 wt% composite showed the best improvement with increases in stress and tensile at break (28% and 35%, respectively, compared to the neat TPU (sample without nanoclay. The differential scanning calorimetry and thermogravimetry analyses for composites indicated that the nanoclay did not affect significantly the glass transition, melt, and degradation temperatures of the polymeric matrix, but reduces the molecular mobility.

  20. Conductive films of silver nanoparticles as novel susceptors for induction welding of thermoplastic composites

    Science.gov (United States)

    Dermanaki Farahani, Rouhollah; Janier, Mathieu; Dubé, Martine

    2018-03-01

    In the present work, a conductive film of silver nanoparticles (nAg) as a novel heating element type, called susceptor, was developed and tested for induction welding of carbon fiber/polyphenylene sulfide (CF/PPS) thermoplastic composites, i.e., unidirectional pre-impregnated 16 plies of CF/PPS compression-molded in a quasi-isotropic stacking sequence. The nAg were synthesized, dispersed in deionized (DI) water and casted onto a pure PPS film, resulting in a conductive film upon the evaporation of DI water and thermal post-annealing. The thermal annealing at 250 °C significantly (by 7 orders) decreased the film’s electrical resistivity from 9.4 × 103 down to 3.1 × 10-4 Ω cm. The new susceptors led to fast heating rates in induction welding when compared to the standard stainless steel mesh susceptors under similar welding conditions. Lap shear mechanical testing revealed that the apparent lap shear strength (LSS) is sensitive to the susceptors’ resistivity and the input current. A relatively high LSS value was achieved for the specimens welded using the new susceptors which exceeded the value of those welded using stainless steel mesh susceptors (28.3 MPa compared to 20 MPa). The weld interface and specimens’ cross-section observation revealed that the nAg were dispersed and embedded into the resin upon welding. This study contains preliminary results that show high potential of nanoparticles as effective susceptors to further improve the mechanical performance of the joints in welding of thermoplastic composites.

  1. Influence of chemical treatment on the tensile properties of kenaf fiber reinforced thermoplastic polyurethane composite

    Directory of Open Access Journals (Sweden)

    Y. A. El-Shekeil

    2012-12-01

    Full Text Available In this study, the effect of polymeric Methylene Diphenyl Diisocyanate (pMDI chemical treatment on kenaf (Hibiscus cannabinus reinforced thermoplastic polyurethane (TPU/KF was examined using two different procedures. The first consisted of treating the fibers with 4% pMDI, and the second involved 2% NaOH + 4% pMDI. The composites were characterized according to their tensile properties, Fourier Transform Infrared Spectroscopy (FTIR and Scanning Electron Microscopy (SEM. The treatment of the composite with 4% pMDI did not significantly affect its tensile properties, but the treatment with 2% NaOH + 4% pMDI significantly increased the tensile properties of the composite (i.e., 30 and 42% increases in the tensile strength and modulus, respectively. FTIR also showed that treatment with 2% NaOH + 4% pMDI led to the strongest H-bonding. Additionally, the surface morphology of specimens after tensile fracture confirmed that the composite treated with 2% NaOH + 4% pMDI had the best adhesion and wettability.

  2. Thermoplastic starch composites with TiO2 particles: Preparation, morphology, rheology and mechanical properties.

    Science.gov (United States)

    Ostafińska, A; Mikešová, J; Krejčíková, S; Nevoralová, M; Šturcová, A; Zhigunov, A; Michálková, D; Šlouf, M

    2017-08-01

    Composites of thermoplastic starch (TPS) with titanium dioxide particles (mTiO 2 ; average size 0.1μm) with very homogeneous matrix and well-dispersed filler were prepared by a two-step method, including solution casting (SC) followed by melt mixing (MM). Light and scanning electron microscopy confirmed that only the two-step procedure (SC+MM) resulted in ideally homogeneous TPS/mTiO 2 systems. The composites prepared by single-step MM contained non-plasticized starch granules and the composites prepared by single-step SC suffered from mTiO 2 agglomeration. Dynamic mechanical measurements showed an increase modulus with increasing filler concentration. In TPS containing 3wt.% of mTiO 2 the stiffness was enhanced by >40%. Further experiments revealed that the recommended addition of chitosan or the exchange of mTiO 2 for anisometric titanate nanotubes with high aspect ratio did not improve the properties of the composites. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. Predictive Engineering Tools for Injection-Molded Long-Carbon-Thermoplastic Composites: Weight and Cost Analyses

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fifield, Leonard S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Gandhi, Umesh N. [Toyota Research Inst. North America, Ann Arbor, MI (United States); Mori, Steven [MAGNA Exteriors and Interiors Corporation, Aurora, ON (Canada); Wollan, Eric J. [PlastiComp, Inc., Winona, MN (United States)

    2016-08-01

    This project proposed to integrate, optimize and validate the fiber orientation and length distribution models previously developed and implemented in the Autodesk Simulation Moldflow Insight (ASMI) package for injection-molded long-carbon-fiber thermoplastic composites into a cohesive prediction capability. The current effort focused on rendering the developed models more robust and efficient for automotive industry part design to enable weight savings and cost reduction. The project goal has been achieved by optimizing the developed models, improving and integrating their implementations in ASMI, and validating them for a complex 3D LCF thermoplastic automotive part (Figure 1). Both PP and PA66 were used as resin matrices. After validating ASMI predictions for fiber orientation and fiber length for this complex part against the corresponding measured data, in collaborations with Toyota and Magna PNNL developed a method using the predictive engineering tool to assess LCF/PA66 complex part design in terms of stiffness performance. Structural three-point bending analyses of the complex part and similar parts in steel were then performed for this purpose, and the team has then demonstrated the use of stiffness-based complex part design assessment to evaluate weight savings relative to the body system target (≥ 35%) set in Table 2 of DE-FOA-0000648 (AOI #1). In addition, starting from the part-to-part analysis, the PE tools enabled an estimated weight reduction for the vehicle body system using 50 wt% LCF/PA66 parts relative to the current steel system. Also, from this analysis an estimate of the manufacturing cost including the material cost for making the equivalent part in steel has been determined and compared to the costs for making the LCF/PA66 part to determine the cost per “saved” pound.

  4. Microwave heating for thermoplastic composites - Could the technology be used for welding applications?

    Science.gov (United States)

    Barasinski, Anaïs; Tertrais, Hermine; Bechtel, Stéphane; Chinesta, Francisco

    2018-05-01

    Welding primary structure thermoplastic composites parts is still an issue today, many technologies have been extensively studied: induction, ultrasonic, resistive welding, none is today entirely viable for this application due to various implementation reasons. On the other hand, microwave solutions are not very common in composites forming process, although being widespread in homes. Microwave (MW) technology relies on volumetric heating. Thermal energy is transferred from an electromagnetic field to materials that can absorb it at specific frequencies. Volumetric heating enables better process temperature control and less overall energy losses, which can results in shorter processing cycles and higher process efficiency. Nowadays, the main drawback of this technology is that the complex physics involved in the conversion of electromagnetic energy in thermal energy (heating) is not entirely understood and controlled for complex materials. In that work, the authors propose to look deeper in that way, first proposing a simulation tool, based on a coupling between a commercial code and a home made one, allowing the following of the electromagnetic field very precisely in the thickness of a laminate composite part, the last consisting of a stack of layers with different orientations, each layer made of a resin matrix and carbon fibers. Thermal fields are then computed and validated by experimental measurements. In a second part, the authors propose to look at a common welding case of a stringer, on a skin.

  5. Effect of carrageenan on properties of biodegradable thermoplastic cassava starch/low-density polyethylene composites reinforced by cotton fibers

    International Nuclear Information System (INIS)

    Prachayawarakorn, Jutarat; Pomdage, Wanida

    2014-01-01

    Highlights: • We prepared the TPCS/LDPE composites modified by carrageenan and/or cotton fibers. • The IR O–H stretching peak of the modified composites shifts to lower wavenumber. • Stress and Young’s modulus of the modified composites increase significantly. • The modified composites degrade faster than the non-modified composite. - Abstract: Applications of biodegradable thermoplastic starch (TPS) have been restricted due to its poor mechanical properties, limited processability and high water uptake. In order to improve properties and processability, thermoplastic cassava starch (TPCS) was compounded with low-density polyethylene (LDPE). The TPCS/LDPE blend was, then, modified by a natural gelling agent, i.e. carrageenan and natural fibers, i.e. cotton fibers. All composites were compounded and processed using an internal mixer and an injection molding machine, respectively. It was found that stress at maximum load and Young’s modulus of the TPCS/LDPE composites significantly increased by the addition of the carrageenan and/or the cotton fibers. The highest mechanical properties were obtained from the TPCS/LDPE composites modified by both the carrageenan and the cotton fibers. Percentage water absorption of all of the TPCS/LDPE composites was found to be similar. All modified composites were also degraded easier than the non-modified one. Furthermore, all the composites were analyzed using Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and Scanning electron microscopy (SEM)

  6. Experimental assessment of the influence of welding process parameters on Lamb wave transmission across ultrasonically welded thermoplastic composite joints

    Science.gov (United States)

    Ochôa, Pedro; Fernandez Villegas, Irene; Groves, Roger M.; Benedictus, Rinze

    2018-01-01

    One of the advantages of thermoplastic composites relative to their thermoset counterparts is the possibility of assembling components through welding. Ultrasonic welding in particular is very promising for industrialization. However, uncertainty in the fatigue and fracture behaviour of composites is still an obstacle to the full utilisation of these materials. Health monitoring is then of vital importance, and Lamb wave techniques have been widely recognised as some of the most promising approaches for that end. This paper presents the first experimental study about the influence of welding travel on the transmission of Lamb waves across ultrasonically welded thermoplastic composite joints in single-lap configuration. The main aim of this research is to start to understand how guided waves interact with the internal structure of ultrasonic welds, so that benign, manufacturing-related structural features can be distinguished from damaging ones in signal interpretation. The power transmission coefficient and the correlation coefficient proved to be suitable for analysing the wave propagation phenomena, allowing quantitative identification of small variations of weld-line thickness and intermolecular diffusion at the weld interface. The conclusions are used to develop a tentative damage detection criterion which can later on assist the design of a Lamb wave based structural health monitoring system for thermoplastic composite structures. The Lamb wave test results are backed up by phased-array inspections, which also provide some extra insight on the internal structure of ultrasonic welds.

  7. Thermal Edge-Effects Model for Automated Tape Placement of Thermoplastic Composites

    Science.gov (United States)

    Costen, Robert C.

    2000-01-01

    Two-dimensional thermal models for automated tape placement (ATP) of thermoplastic composites neglect the diffusive heat transport that occurs between the newly placed tape and the cool substrate beside it. Such lateral transport can cool the tape edges prematurely and weaken the bond. The three-dimensional, steady state, thermal transport equation is solved by the Green's function method for a tape of finite width being placed on an infinitely wide substrate. The isotherm for the glass transition temperature on the weld interface is used to determine the distance inward from the tape edge that is prematurely cooled, called the cooling incursion Delta a. For the Langley ATP robot, Delta a = 0.4 mm for a unidirectional lay-up of PEEK/carbon fiber composite, and Delta a = 1.2 mm for an isotropic lay-up. A formula for Delta a is developed and applied to a wide range of operating conditions. A surprise finding is that Delta a need not decrease as the Peclet number Pe becomes very large, where Pe is the dimensionless ratio of inertial to diffusive heat transport. Conformable rollers that increase the consolidation length would also increase Delta a, unless other changes are made, such as proportionally increasing the material speed. To compensate for premature edge cooling, the thermal input could be extended past the tape edges by the amount Delta a. This method should help achieve uniform weld strength and crystallinity across the width of the tape.

  8. Identifying design parameters controlling damage behaviors of continuous fiber-reinforced thermoplastic composites using micromechanics as a virtual testing tool

    KAUST Repository

    Pulungan, Ditho Ardiansyah; Lubineau, Gilles; Yudhanto, Arief; Yaldiz, Recep; Schijve, Warden

    2017-01-01

    In this paper, we propose a micromechanical approach to predict damage mechanisms and their interactions in glass fibers/polypropylene thermoplastic composites. First, a representative volume element (RVE) of such materials was rigorously determined using a geometrical two-point probability function and the eigenvalue stabilization of homogenized elastic tensor obtained by Hill-Mandel kinematic homogenization. Next, the 3D finite element models of the RVE were developed accordingly. The fibers were modeled with an isotropic linear elastic material. The matrix was modeled with an isotropic linear elastic, rate-independent hyperbolic Drucker-Prager plasticity coupled with a ductile damage model that is able to show pressure dependency of the yield and damage behavior often found in a thermoplastic material. In addition, cohesive elements were inserted into the fiber-matrix interfaces to simulate debonding. The RVE faces are imposed with periodical boundary conditions to minimize the edge effect. The RVE was then subjected to transverse tensile loading in accordance with experimental tensile tests on [90]8 laminates. The model prediction was found to be in very good agreement with the experimental results in terms of the global stress-strain curves, including the linear and nonlinear portion of the response and also the failure point, making it a useful virtual testing tool for composite material design. Furthermore, the effect of tailoring the main parameters of thermoplastic composites is investigated to provide guidelines for future improvements of these materials.

  9. Identifying design parameters controlling damage behaviors of continuous fiber-reinforced thermoplastic composites using micromechanics as a virtual testing tool

    KAUST Repository

    Pulungan, Ditho Ardiansyah

    2017-03-31

    In this paper, we propose a micromechanical approach to predict damage mechanisms and their interactions in glass fibers/polypropylene thermoplastic composites. First, a representative volume element (RVE) of such materials was rigorously determined using a geometrical two-point probability function and the eigenvalue stabilization of homogenized elastic tensor obtained by Hill-Mandel kinematic homogenization. Next, the 3D finite element models of the RVE were developed accordingly. The fibers were modeled with an isotropic linear elastic material. The matrix was modeled with an isotropic linear elastic, rate-independent hyperbolic Drucker-Prager plasticity coupled with a ductile damage model that is able to show pressure dependency of the yield and damage behavior often found in a thermoplastic material. In addition, cohesive elements were inserted into the fiber-matrix interfaces to simulate debonding. The RVE faces are imposed with periodical boundary conditions to minimize the edge effect. The RVE was then subjected to transverse tensile loading in accordance with experimental tensile tests on [90]8 laminates. The model prediction was found to be in very good agreement with the experimental results in terms of the global stress-strain curves, including the linear and nonlinear portion of the response and also the failure point, making it a useful virtual testing tool for composite material design. Furthermore, the effect of tailoring the main parameters of thermoplastic composites is investigated to provide guidelines for future improvements of these materials.

  10. Numerical and Experimental Characterization of Fiber-Reinforced Thermoplastic Composite Structures with Embedded Piezoelectric Sensor-Actuator Arrays for Ultrasonic Applications

    Directory of Open Access Journals (Sweden)

    Klaudiusz Holeczek

    2016-02-01

    Full Text Available The paper presents preliminary numerical and experimental studies of active textile-reinforced thermoplastic composites with embedded sensor-actuator arrays. The goal of the investigations was the assessment of directional sound wave generation capability using embedded sensor-actuator arrays and developed a wave excitation procedure for ultrasound measurement tasks. The feasibility of the proposed approach was initially confirmed in numerical investigations assuming idealized mechanical and geometrical conditions. The findings were validated in real-life conditions on specimens of elementary geometry. Herein, the technological aspects of unique automated assembly of thermoplastic films containing adapted thermoplastic-compatible piezoceramic modules and conducting paths were described.

  11. Thermoplastic Composites Reinforced with Textile Grids: Development of a Manufacturing Chain and Experimental Characterisation

    Science.gov (United States)

    Böhm, R.; Hufnagl, E.; Kupfer, R.; Engler, T.; Hausding, J.; Cherif, C.; Hufenbach, W.

    2013-12-01

    A significant improvement in the properties of plastic components can be achieved by introducing flexible multiaxial textile grids as reinforcement. This reinforcing concept is based on the layerwise bonding of biaxially or multiaxially oriented, completely stretched filaments of high-performance fibers, e.g. glass or carbon, and thermoplastic components, using modified warp knitting techniques. Such pre-consolidated grid-like textiles are particularly suitable for use in injection moulding, since the grid geometry is very robust with respect to flow pressure and temperature on the one hand and possesses an adjustable spacing to enable a complete filling of the mould cavity on the other hand. The development of pre-consolidated textile grids and their further processing into composites form the basis for providing tailored parts with a large number of additional integrated functions like fibrous sensors or electroconductive fibres. Composites reinforced in that way allow new product groups for promising lightweight structures to be opened up in future. The article describes the manufacturing process of this new composite class and their variability regarding reinforcement and function integration. An experimentally based study of the mechanical properties is performed. For this purpose, quasi-static and highly dynamic tensile tests have been carried out as well as impact penetration experiments. The reinforcing potential of the multiaxial grids is demonstrated by means of evaluating drop tower experiments on automotive components. It has been shown that the load-adapted reinforcement enables a significant local or global improvement of the properties of plastic components depending on industrial requirements.

  12. Nanotube liquid crystal elastomers: photomechanical response and flexible energy conversion of layered polymer composites

    International Nuclear Information System (INIS)

    Fan, Xiaoming; King, Benjamin C; Loomis, James; Panchapakesan, Balaji; Campo, Eva M; Hegseth, John; Cohn, Robert W; Terentjev, Eugene

    2014-01-01

    Elastomeric composites based on nanotube liquid crystals (LCs) that preserve the internal orientation of nanotubes could lead to anisotropic physical properties and flexible energy conversion. Using a simple vacuum filtration technique of fabricating nanotube LC films and utilizing a transfer process to poly (dimethyl) siloxane wherein the LC arrangement is preserved, here we demonstrate unique and reversible photomechanical response of this layered composite to excitation by near infra-red (NIR) light at ultra-low nanotube mass fractions. On excitation by NIR photons, with application of small or large pre-strains, significant expansion or contraction of the sample occurs, respectively, that is continuously reversible and three orders of magnitude larger than in pristine polymer. Schlieren textures were noted in these LC composites confirming long range macroscopic nematic order of nanotubes within the composites. Order parameters of LC films ranged from S optical  = 0.51–0.58 from dichroic measurements. Film concentrations, elastic modulus and photomechanical stress were all seen to be related to the nematic order parameter. For the same nanotube concentration, the photomechanical stress was almost three times larger for the self-assembled LC nanotube actuator compared to actuator based on randomly oriented carbon nanotubes. Investigation into the kinetics of photomechanical actuation showed variation in stretching exponent β with pre-strains, concentration and orientation of nanotubes. Maximum photomechanical stress of ∼0.5 MPa W −1 and energy conversion of ∼0.0045% was achieved for these layered composites. The combination of properties, namely, optical anisotropy, reversible mechanical response to NIR excitation and flexible energy conversion all in one system accompanied with low cost makes nanotube LC elastomers important for soft photochromic actuation, energy conversion and photo-origami applications. (paper)

  13. Application of Image And X-Ray Microtomography Technique To Quantify Filler Distribution In Thermoplastic-Natural Rubber Blend Composites

    International Nuclear Information System (INIS)

    Ahmad, Sahrim; Rasid, Rozaidi; Mouad, A. T.; Aziz Mohamed, A.; Abdullah, Jaafar; Dahlan, M.; Mohamad, Mahathir; Jamro, Rafhayudi; Hamzah Harun, M.; Yazid, Hafizal; Abdullah, W. Saffiey W.

    2010-01-01

    X-ray microtomography and ImageJ 1.39 u is used as a tool to quantify volume percentage of B 4 C as fillers in thermoplastic-natural rubber blend composites. The use of percentage of area occupied by fillers as obtain from ImageJ from the microtomography sliced images enables the proposed technique to easily obtain the amount volume percentage of B 4 C in the composite non-destructively. Comparison with other technique such as density measurement and chemical analysis proves the proposed technique as one of the promising approach.

  14. Preparation and demonstration of poly(dopamine)-triggered attapulgite-anchored polyurethane as a high-performance rod-like elastomer to reinforce soy protein-isolated composites

    Science.gov (United States)

    Zhao, Shujun; Wen, Yingying; Wang, Zhong; Kang, Haijiao; Li, Jianzhang; Zhang, Shifeng; Ji, Yong

    2018-06-01

    Nanophase modification is an effective path to improve composite properties, however, it remains a great challenge to increase the mechanical strength of the modified materials without sacrificing elongation and toughness. This study presents a novel and efficient design for interface anchoring of a waterborne polyurethane (WPU) elastomer with attapulgite (ATP) triggered by poly(dopamine) (PDA) formation due to self-polymerization of the dopamine moieties. The WPU-PDA-ATP (WDA) rod-like elastomer served as an active enhancer for a soy protein isolate (SPI)-based composite to facilitate multiple interactions between SPI and the elastomer. As expected, the PDA layer was coated onto ATP, inducing the nanofiller to successfully anchor onto the WPU elastomer, as confirmed by solid-state 13C NMR, XPS, and ATR-FTIR results. Compared with the control SPI-based film, the tensile strength and toughness increased by 145.6% and 118.3% respectively by introducing WDA rod-like elastomer. The water resistance and thermal stability of the prepared SPI composites were also favorable. The proposed approach represents an efficient way to utilize high-performance elastomer in biobased materials to concurrently enhance strength and toughness.

  15. Batch fabrication of optical actuators using nanotube–elastomer composites towards refreshable Braille displays

    International Nuclear Information System (INIS)

    Camargo, C J; Campanella, H; Torras, N; Zinoviev, K; Esteve, J; Marshall, J E; Terentjev, E M

    2012-01-01

    This paper reports an opto-actuable device fabricated using micro-machined silicon moulds. The actuating component of the device is made from a composite material containing carbon nanotubes (CNTs) embedded in a liquid crystal elastomer (LCE) matrix. We demonstrate the fabrication of a patterned LCE-CNT film by a combination of mechanical stretching and thermal cross-linking. The resulting poly-domain LCE-CNT film contains ‘blister-shaped’ mono-domain regions, which reversibly change their shape under light irradiation and hence can be used as dynamic Braille dots. We demonstrate that blisters with diameters of 1.0 and 1.5 mm, and wall thickness 300 µm, will mechanically contract under irradiation by a laser diode with optical power up to 60 mW. The magnitude of this contraction was up to 40 µm, which is more than 10% of their height in the ‘rest’ state. The stabilization time of the material is less than 6 s for both actuation and recovery. We also carried out preliminary tests on the repeatability of this photo-actuation process, observing no material or performance degradation. This manufacturing approach establishes a starting point for the design and fabrication of wide-area tactile actuators, which are promising candidates for the development of new Braille reading applications for the visually impaired. (paper)

  16. Batch fabrication of optical actuators using nanotube-elastomer composites towards refreshable Braille displays

    Science.gov (United States)

    Camargo, C. J.; Campanella, H.; Marshall, J. E.; Torras, N.; Zinoviev, K.; Terentjev, E. M.; Esteve, J.

    2012-07-01

    This paper reports an opto-actuable device fabricated using micro-machined silicon moulds. The actuating component of the device is made from a composite material containing carbon nanotubes (CNTs) embedded in a liquid crystal elastomer (LCE) matrix. We demonstrate the fabrication of a patterned LCE-CNT film by a combination of mechanical stretching and thermal cross-linking. The resulting poly-domain LCE-CNT film contains ‘blister-shaped’ mono-domain regions, which reversibly change their shape under light irradiation and hence can be used as dynamic Braille dots. We demonstrate that blisters with diameters of 1.0 and 1.5 mm, and wall thickness 300 µm, will mechanically contract under irradiation by a laser diode with optical power up to 60 mW. The magnitude of this contraction was up to 40 µm, which is more than 10% of their height in the ‘rest’ state. The stabilization time of the material is less than 6 s for both actuation and recovery. We also carried out preliminary tests on the repeatability of this photo-actuation process, observing no material or performance degradation. This manufacturing approach establishes a starting point for the design and fabrication of wide-area tactile actuators, which are promising candidates for the development of new Braille reading applications for the visually impaired.

  17. Skin-Inspired Hydrogel-Elastomer Composite with Application in a Moisture Permeable Prosthetic Limb Liner

    Science.gov (United States)

    Ruiz, Esteban

    Recent advances in fields such as 3D printing, and biomaterials, have enabled the development of a moisture permeable prosthetic liner. This project demonstrates the feasibility of the invention by addressing the three primary areas of risk including the mechanical strength, the permeability, and the ability to manufacture. The key enabling technology which allows the liner to operate is the skin inspired hydrogel elastomer composite. The skin inspiration is reflected in the molecular arrangement of the double network of polymers which mimics collagen-elastin toughening in the natural epidermis. A custom formulation for a novel tough double network nanocomposite reinforced hydrogel was developed to improve manufacturability of the liner. The liner features this double network nanocomposite reinforced hydrogel as a permeable membrane which is reinforced on either side by perforated silicone layers manufactured by 3d printing assisted casting. Uniaxial compression tests were conducted on the individual hydrogels, as well as a representative sample of off the shelf prosthetic liners for comparison. Permeability testing was also done on the same set of materials and compared to literature values for traditional hydrogels. This work led to the manufacture of three generations of liner prototypes, with the second and third liner prototype being tested with human participants.

  18. Functionalization of Graphene Nanoplatelet and the Shape Memory Properties of Nanocomposite Based on Thermoplastic Elastomer Polyurethane/Poly(vinyl chloride/Graphene Nanoplateletes

    Directory of Open Access Journals (Sweden)

    Milad karimtehrani

    2017-09-01

    Full Text Available In this study, shape memory polymers (SMPs based on thermoplastic polyurethane/ poly(vinylchloride/ graphen nanoplatelet  (TPU/PVC/GNP were produced via solution method using tetrahydrofuran(THF solvent. Blend ratio of the all samples was 60/40 (w/w and GNP concentration were 0.5, 1 and 2 W.t% from neat and functionalized GNP. In order to get better dispersion of GNP and inhibit from their agglomeration, functionalization with polycaprolactam was accomplished. At first, nanoparticles were treated with nitric acid and in the next step acylation was done using tionylcholride and finally polycaprolactam was grafted on the surface of nano platelet graphen. The functionaliztion reactions were tracked using fourier transfer infra red (FTIR, thermal gravimetric analysis (TGA and ultraviolet chromatography.The results of these tests showed the successful reaction has been occurred and polycaprolactam was grafted on the surface of GNP. The presence of new peaks in FTIR spectra at 1165 and cm-1 and the loss weight in TGA by 10 and 30wt. % for modified nanoparticles in comparison to pristine one revealed the successful occurrence of modifications reaction reactions.Morphology of the samples was studied using scanning electron microscopy (SEM and the results depicted that a fine dispersion of graphen nanoplatelet  was obtained in comparison to samples including unfunctionalized nanoparticles.  Shape memory induction and the measurement of shape fixity and shape recovery were done using thermal-mechanical analyzer (TMA. The results showed that the shape fixity was increased from 76.8 to 83% and shape recovery was increased from 81.5 to 86.7% for the sample containing modified GNp due to better dispersion of the nanoparticles.

  19. Predictive Engineering Tools for Injection-Molded Long-Carbon-Fiber Thermoplastic Composites. Topical Report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Fifield, Leonard S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Wang, Jin [Autodesk, Inc., Ithaca, NY (United States); Costa, Franco [Autodesk, Inc., Ithaca, NY (United States); Lambert, Gregory [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Baird, Donald G. [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Sharma, Bhisham A. [Purdue Univ., West Lafayette, IN (United States); Kijewski, Seth A. [Purdue Univ., West Lafayette, IN (United States); Sangid, Michael D. [Purdue Univ., West Lafayette, IN (United States); Gandhi, Umesh N. [Toyota Research Inst. North America, Ann Arbor, MI (United States); Wollan, Eric J. [PlastiComp, Inc., Winona, MN (United States); Roland, Dale [PlastiComp, Inc., Winona, MN (United States); Mori, Steven [Magna Exteriors and Interiors Corporation, Aurora, ON (Canada); Tucker, III, Charles L. [Univ. of Illinois, Urbana-Champaign, IL (United States)

    2016-06-01

    This project aimed to integrate, optimize, and validate the fiber orientation and length distribution models previously developed and implemented in the Autodesk® Simulation Moldflow® Insight (ASMI) software package for injection-molded long-carbon-fiber (LCF) thermoplastic composite structures. The project was organized into two phases. Phase 1 demonstrated the ability of the advanced ASMI package to predict fiber orientation and length distributions in LCF/polypropylene (PP) and LCF/polyamide-6, 6 (PA66) plaques within 15% of experimental results. Phase 2 validated the advanced ASMI package by predicting fiber orientation and length distributions within 15% of experimental results for a complex three-dimensional (3D) Toyota automotive part injection-molded from LCF/PP and LCF/PA66 materials. Work under Phase 2 also included estimate of weight savings and cost impacts for a vehicle system using ASMI and structural analyses of the complex part. The present report summarizes the completion of Phases 1 and 2 work activities and accomplishments achieved by the team comprising Pacific Northwest National Laboratory (PNNL); Purdue University (Purdue); Virginia Polytechnic Institute and State University (Virginia Tech); Autodesk, Inc. (Autodesk); PlastiComp, Inc. (PlastiComp); Toyota Research Institute North America (Toyota); Magna Exteriors and Interiors Corp. (Magna); and University of Illinois. Figure 1 illustrates the technical approach adopted in this project that progressed from compounding LCF/PP and LCF/PA66 materials, to process model improvement and implementation, to molding and modeling LCF/PP and LCF/PA66 plaques. The lessons learned from the plaque study and the successful validation of improved process models for fiber orientation and length distributions for these plaques enabled the project to go to Phase 2 to mold, model, and optimize the 3D complex part.

  20. Radiation processing of thermoplastic starch by blending aromatic additives: Effect of blend composition and radiation parameters

    Science.gov (United States)

    Khandal, Dhriti; Mikus, Pierre-Yves; Dole, Patrice; Coqueret, Xavier

    2013-03-01

    This paper reports on the effects of electron beam (EB) irradiation on poly α-1,4-glucose oligomers (maltodextrins) in the presence of water and of various aromatic additives, as model blends for gaining a better understanding at a molecular level the modifications occurring in amorphous starch-lignin blends submitted to ionizing irradiation for improving the properties of this type of bio-based thermoplastic material. A series of aromatic compounds, namely p-methoxy benzyl alcohol, benzene dimethanol, cinnamyl alcohol and some related carboxylic acids namely cinnamic acid, coumaric acid, and ferulic acid, was thus studied for assessing the ability of each additive to counteract chain scission of the polysaccharide and induce interchain covalent linkages. Gel formation in EB-irradiated blends comprising of maltodextrin was shown to be dependent on three main factors: the type of aromatic additive, presence of glycerol, and irradiation dose. The chain scission versus grafting phenomenon as a function of blend composition and dose were studied using Size Exclusion Chromatography by determining the changes in molecular weight distribution (MWD) from Refractive Index (RI) chromatograms and the presence of aromatic grafts onto the maltodextrin chains from UV chromatograms. The occurrence of crosslinking was quantified by gel fraction measurements allowing for ranking the cross-linking efficiency of the additives. When applying the method to destructurized starch blends, gel formation was also shown to be strongly affected by the moisture content of the sample submitted to irradiation. The results demonstrate the possibility to tune the reactivity of tailored blend for minimizing chain degradation and control the degree of cross-linking.

  1. Durability-Based Design Criteria for a Quasi-Isotropic Carbon-Fiber-Reinforced Thermoplastic Automotive Composite

    Energy Technology Data Exchange (ETDEWEB)

    Naus, Dan J [ORNL; Corum, James [ORNL; Klett, Lynn B [ORNL; Davenport, Mike [ORNL; Battiste, Rick [ORNL; Simpson, Jr., William A [ORNL

    2006-04-01

    This report provides recommended durability-based design properties and criteria for a quais-isotropic carbon-fiber thermoplastic composite for possible automotive structural applications. The composite consisted of a PolyPhenylene Sulfide (PPS) thermoplastic matrix (Fortron's PPS - Ticona 0214B1 powder) reinforced with 16 plies of carbon-fiber unidirectional tape, [0?/90?/+45?/-45?]2S. The carbon fiber was Hexcel AS-4C and was present in a fiber volume of 53% (60%, by weight). The overall goal of the project, which is sponsored by the U.S. Department of Energy's Office of Freedom Car and Vehicle Technologies and is closely coordinated with the Advanced Composites Consortium, is to develop durability-driven design data and criteria to assure the long-term integrity of carbon-fiber-based composite systems for automotive structural applications. This document is in two parts. Part 1 provides design data and correlations, while Part 2 provides the underlying experimental data and models. The durability issues addressed include the effects of short-time, cyclic, and sustained loadings; temperature; fluid environments; and low-energy impacts (e.g., tool drops and kickups of roadway debris) on deformation, strength, and stiffness. Guidance for design analysis, time-independent and time-dependent allowable stresses, rules for cyclic loadings, and damage-tolerance design guidance are provided.

  2. Nanocarbon/elastomer composites: Characterization and applications in photo-mechanical actuation

    Science.gov (United States)

    Loomis, Robert James, III

    The magnitude and direction of photo-mechanical actuation responses generated in carbon nanostructure/elastomer composites depend on applied pre-strains. At low levels of pre-strains (3--9%), actuators show reversible photo-induced expansion while at high levels (15--40%), actuators exhibit reversible contraction. Large, light-induced reversible and elastic responses of graphene nanoplatelet (GNP) polymer composites were demonstrated for the first time, with an extraordinary optical-to-mechanical energy conversion factor (etaM) of 7--9 MPa/W. Following this demonstration, similar elastomeric composite were fabricated with a variety of carbon nanostructures. Investigation into photo-actuation properties of these composites revealed both layer-dependent, as well as dimensionally-dependent responses. For a given carbon concentration, both steady-state photo-mechanical stress response and energy conversion efficiency were found to be directly related to dimensional state of carbon nanostructure additive, with one-dimensional (1D) carbon nanotubes demonstrating the highest responses (˜60 kPa stress and ˜5 x 10-3% efficiency at just 1 wt% loading) and three-dimensional (3D) highly ordered pyrolytic graphite demonstrating the lowest responses. Furthermore, development of an advanced dispersion technique (evaporative mixing) resulted in the ability to fabricate conductive composites. Actuation and relaxation kinetics responses were investigated and found to be related not to dimensionality, but rather the percolation threshold of carbon nanostructure additive in the polymer. Establishing a connective network of carbon nanostructure additive allowed for energy transduction responsible for photo-mechanical effect to activate carbon beyond the infrared (IR) illumination point, resulting in enhanced actuation. Additionally, in the conductive samples photo-conductivity as a function of applied pre-strain was also measured. Photo-conductive response was found to be inversely

  3. Biobased composites from cross-linked soybean oil and thermoplastic polyurethane

    Science.gov (United States)

    Soybean oil is an important sustainable material. Crosslinked acrylated epoxidized soybean oil (AESO) is brittle and the incorporation of thermoplastic polyurethane improves its toughness. The hydrophilic functional groups from both oil and polyurethane contribute to the adhesion of the blend compon...

  4. Numerical simulation and experimental validation of the large deformation bending and folding behavior of magneto-active elastomer composites

    International Nuclear Information System (INIS)

    Sheridan, Robert; VonLockette, Paris R; Roche, Juan; Lofland, Samuel E

    2014-01-01

    This work seeks to provide a framework for the numerical simulation of magneto-active elastomer (MAE) composite structures for use in origami engineering applications. The emerging field of origami engineering employs folding techniques, an array of crease patterns traditionally on a single flat sheet of paper, to produce structures and devices that perform useful engineering operations. Effective means of numerical simulation offer an efficient way to optimize the crease patterns while coupling to the performance and behavior of the active material. The MAE materials used herein are comprised of nominally 30% v/v, 325 mesh barium hexafarrite particles embedded in Dow HS II silicone elastomer compound. These particulate composites are cured in a magnetic field to produce magneto-elastic solids with anisotropic magnetization, e.g. they have a preferred magnetic axis parallel to the curing axis. The deformed shape and/or blocked force characteristics of these MAEs are examined in three geometries: a monolithic cantilever as well as two- and four-segment composite accordion structures. In the accordion structures, patches of MAE material are bonded to a Gelest OE41 unfilled silicone elastomer substrate. Two methods of simulation, one using the Maxwell stress tensor applied as a traction boundary condition and another employing a minimum energy kinematic (MEK) model, are investigated. Both methods capture actuation due to magnetic torque mechanisms that dominate MAE behavior. Comparison with experimental data show good agreement with only a single adjustable parameter, either an effective constant magnetization of the MAE material in the finite element models (at small and moderate deformations) or an effective modulus in the minimum energy model. The four-segment finite element model was prone to numerical locking at large deformation. The effective magnetization and modulus values required are a fraction of the actual experimentally measured values which suggests a

  5. A Study of elasto ferrite based on ethyl vinyl acetate (EVA) and elastomer thermoplastic (ETP) and its mechanical, microstructure and magnetic characterizations

    International Nuclear Information System (INIS)

    Sudirman; Ridwan; Mujamilah; Budiman, Silviani; Eka Putri, Febriyanti

    2002-01-01

    In industrial application, the magnetic properties of the magnetic composites do not have to be too high In China. the omset of composite bascd on hcxafcrritc (US S 52 million) is higer than thc compositc based on NdFeB (US S 13.5 million The use of polymcr as binder in magnctic compositcs gives matcrials with cxccllcnt properties such as light, flexible and cheap Thc elasticity of the magnetic composites depends on the properties of the polymer matrix used in the materials. When hexafemtc powder is binded with an elastic polymer. elastoferrite is obtained In this study, hexaferrite SrO.6Fe 2 O 3 (SrM) and BaO.6Fe 2 O 3 (BaM) which was calsinated at 1200 o was used with EV A/ETP as binder These two materials were mixed in Labo Palstomill at 130 o C for 7 minutcs with rotation speed of 30 rpm The volume fraction of the hexafcmtc powder was varrlcd (30. 40 and 50%). The mixture was pressed to obtaIn sheets. The sheets were characterization to obtain: mechanical, magnetlcal and microstructure properties. The particle size and shape of SrM and BaM podwer were measured with SEM. The particle size of SrM and BaM are 1.6 um and I.2 um respectively The SrM shape is flaky and the BaM shape is nodular Mechanical properties of the composite based on EVA is better than that based on ETP At 30% volume faction. the tensile strength of EVA composite is 44.(,8 kg/cm 3 while the ETP composite is 19.72 kg/cm 3 The magnetic properties of both composites (EVA and ETP) were charactcrized. The result show that for EVA composites, the lowest energy value was 0.0400 MGOe (30% BaM volume fractIon) and the highest energy value was 0.21860 MGOe (50% SrM volume fraction). For ETP composites, the lowest energy value 0.0242 MGOe (30% SrM volume fractIon) and the hghest energy value was 02262 MGOe (40% BaM volume fraction)

  6. Preparation and Properties of Novel Thermoplastic Vulcanizate Based on Bio-Based Polyester/Polylactic Acid, and Its Application in 3D Printing

    Directory of Open Access Journals (Sweden)

    Yu Gao

    2017-12-01

    Full Text Available Thermoplastic vulcanizate (TPV combines the high elasticity of elastomers and excellent processability of thermoplastics. Novel bio-based TPV based on poly (lactide (PLA and poly (1,4-butanediol/2,3-butanediol/succinate/itaconic acid (PBBSI were prepared in this research. PBBSI copolyesters were synthesized by melting polycondensation, and the molecular weights, chemical structures and compositions of the copolyesters were characterized by GPC, NMR and FTIR. Bio-based 2,3-butanediol was successfully incorporated to depress the crystallization behavior of the PBBSI copolyester. With an increase of 2,3-butanediol content, the PBBSI copolyester transformed from a rigid plastic to a soft elastomer. Furthermore, the obtained TPV has good elasticity and rheological properties, which means it can be applied as a 3D-printing material.

  7. Three Point Bending of Top-Hat Stiffened Chopped Short Fibre Ramie/HDPE Thermoplastic Composite Beam

    Science.gov (United States)

    Hadi, Bambang K.; Nuril, Yogie S.

    2018-04-01

    The use of natural fibre and thermoplastic matrices in composite materials increased significantly during the last decade especially in the automotive industries. Ramie is one of these potential natural fibres. In this paper, a three point bending of top-hat beam made of ramie/HDPE (High-Density-Polyethylene) composites was performed. Top-hat stiffened structures were common structures found in the aerospace industries. Nevertheless, these structures are beginning to be applied in automotive structures in the forms of chassis and bumpers. The ramie/HDPE composite was manufactured using hot-press technique. The temperature was set to be 135°C and the pressure was 6 bars. Chopped short ramie fibre was used, due to good drape ability characteristics. The experiments showed that the beams produced a large non-linearity. Linear Finite Element Analysis was carried out to be compared with the experimental data. The differences are reasonable.

  8. Thermal, mechanical, and physical properties of seaweed/sugar palm fibre reinforced thermoplastic sugar palm Starch/Agar hybrid composites.

    Science.gov (United States)

    Jumaidin, Ridhwan; Sapuan, Salit M; Jawaid, Mohammad; Ishak, Mohamad R; Sahari, Japar

    2017-04-01

    The aim of this research is to investigate the effect of sugar palm fibre (SPF) on the mechanical, thermal and physical properties of seaweed/thermoplastic sugar palm starch agar (TPSA) composites. Hybridized seaweed/SPF filler at weight ratio of 25:75, 50:50 and 75:25 were prepared using TPSA as a matrix. Mechanical, thermal and physical properties of hybrid composites were carried out. Obtained results indicated that hybrid composites display improved tensile and flexural properties accompanied with lower impact resistance. The highest tensile (17.74MPa) and flexural strength (31.24MPa) was obtained from hybrid composite with 50:50 ratio of seaweed/SPF. Good fibre-matrix bonding was evident in the scanning electron microscopy (SEM) micrograph of the hybrid composites' tensile fracture. Fourier transform infrared spectroscopy (FT-IR) analysis showed increase in intermolecular hydrogen bonding following the addition of SPF. Thermal stability of hybrid composites was enhanced, indicated by a higher onset degradation temperature (259°C) for 25:75 seaweed/SPF composites than the individual seaweed composites (253°C). Water absorption, thickness swelling, water solubility, and soil burial tests showed higher water and biodegradation resistance of the hybrid composites. Overall, the hybridization of SPF with seaweed/TPSA composites enhances the properties of the biocomposites for short-life application; that is, disposable tray, plate, etc. Copyright © 2017 Elsevier B.V. All rights reserved.

  9. Constitutive modelling of creep in a long fiber random glass mat thermoplastic composite

    Science.gov (United States)

    Dasappa, Prasad

    The primary objective of this proposed research is to characterize and model the creep behaviour of Glass Mat Thermoplastic (GMT) composites under thermo-mechanical loads. In addition, tensile testing has been performed to study the variability in mechanical properties. The thermo-physical properties of the polypropylene matrix including crystallinity level, transitions and the variation of the stiffness with temperature have also been determined. In this work, the creep of a long fibre GMT composite has been investigated for a relatively wide range of stresses from 5 to 80 MPa and temperatures from 25 to 90°C. The higher limit for stress is approximately 90% of the nominal tensile strength of the material. A Design of Experiments (ANOVA) statistical method was applied to determine the effects of stress and temperature in the random mat material which is known for wild experimental scatter. Two sets of creep tests were conducted. First, preliminary short-term creep tests consisting of 30 minutes creep followed by recovery were carried out over a wide range of stresses and temperatures. These tests were carried out to determine the linear viscoelastic region of the material. From these tests, the material was found to be linear viscoelastic up-to 20 MPa at room temperature and considerable non-linearities were observed with both stress and temperature. Using Time-Temperature superposition (TTS) a long term master curve for creep compliance for up-to 185 years at room temperature has been obtained. Further, viscoplastic strains were developed in these tests indicating the need for a non-linear viscoelastic viscoplastic constitutive model. The second set of creep tests was performed to develop a general non-linear viscoelastic viscoplastic constitutive model. Long term creep-recovery tests consisting of 1 day creep followed by recovery has been conducted over the stress range between 20 and 70 MPa at four temperatures: 25°C, 40°C, 60°C and 80°C. Findley's model

  10. Comparison between properties of polyurethane nano composites prepared by two different methods

    International Nuclear Information System (INIS)

    Barmar, M.; Barikani, M.; Fereidoonnia, M.

    2009-01-01

    In this work, a thermoplastic polyurethane elastomer model based on polytetramethylene glycol. toluene diisocyanate and 1,4-butanediol was selected and synthesized. According to this model two types of polyurethane nano composites were prepared by in situ polymerization and melt intercalation procedures. The organo-modified nano clay was used in nano composites samples in 0.4 weight percent level. The prepared nano composites were studied by WAXD, tensile and thermal analysis. Thermal properties of the nano composites were higher than those of pure polyurethane elastomers. Nano composites prepared via melt intercalation method showed a lower tensile strength and hardness than those prepared through in situ polymerization method

  11. Sequential ultrasonic spot welding of thermoplastic composites : An experimental study on the welding process and the mechanical behaviour of (multi-)spot welded joints

    NARCIS (Netherlands)

    Zhao, T.

    2018-01-01

    The popularity of thermoplastic composites (TPCs) has been growing steadily in the last decades in the aircraft industry. This is not only because of their excellent material properties, but also owing to their fast and cost-effective manufacturing process. Fusion bonding, or welding, is a typical

  12. Effect of fiber loading on mechanical and morphological properties of cocoa pod husk fibers reinforced thermoplastic polyurethane composites

    International Nuclear Information System (INIS)

    El-Shekeil, Y.A.; Sapuan, S.M.; Algrafi, M.W.

    2014-01-01

    Highlights: • Increase in fiber loading increased tensile strength and modulus of the composites. • Tensile strain was decreasing with increase in fiber loading. • Flexural strength and modulus increased with increase in fiber content. • Impact strength was deteriorated with increasing fiber loading. • Morphology observations shown a good adhesion between fibers and matrix. - Abstract: In this study, cocoa (Theobroma cacao) pod husk (CPH) fiber reinforced thermoplastic polyurethane (TPU) was prepared by melt compounding method using Haake Polydrive R600 internal mixer. The composites were prepared with different fiber loading: 20%, 30% and 40% (by weight), with the optimum processing parameters: 190 °C, 11 min, and 40 rpm for temperature, time and speed, respectively. Five samples were cut from the composite sheet. Mean value was taken for each composite according to ASTM standards. Effect of fiber loading on mechanical (i.e. tensile, flexural properties and impact strength) and morphological properties was studied. TPU/CPH composites showed increase in tensile strength and modulus with increase in fiber loading, while tensile strain was decreasing with increase in fiber loading. The composite also showed increase in flexural strength and modulus with increase in fiber content. Impact strength was deteriorated with increase in fiber loading. Morphology observations using Scanning Electron Microscope (SEM) showed fiber/matrix good adhesion

  13. Thermosetting materials of the radiation-modified polymer compositions. 3. Development of thermoplastic thermosetting materials from polymeric blends

    International Nuclear Information System (INIS)

    Kalkis, V.; Zicans, J.; Bocoka, T.; Ivanova, T.

    2000-01-01

    Experimental studies of blends consisting of chemically and radiation modified polyethylene and ethylene-propylene-diene copolymers have been carried out. Measurements of crystallinity, toughness, viscoelastic, adhesion and thermorelaxation properties as well as scanning electron-microscopic studies have shown that the blends chemically vulcanized by elastomer phase crosslinking system possess a typical double-phase structure within the whole composition range and characteristics specific for rubber, whereas, in radiation-vulcanized blends where crosslinking of both disperse phases takes part, formation of chemical bonds between these phases was observed. Consequently, the radiation treatment improves the properties of the blends, and materials formed by such a system can be successfully used, e.g., as elastic and adhesion active thermosetting materials if the polymer is previously oriented. (author)

  14. Mechanical properties, microstructure and magnetic properties of composite magnet base on SrO.6Fe_2O_3 (SRM)-thermoplastic and thermoset polymer

    International Nuclear Information System (INIS)

    Grace Tj Sulungbudi; Aloma Karo Karo; Mujamilah; Sudirman

    2010-01-01

    The use of magnets in industrial applications do not always require high magnetic properties. Therefore, the use of polymer as a matrix that serves as a binder can be applied to obtain lightweight, flexible and cheap composite magnet. This report discuss composite magnet base on SrO.6Fe_2O_3(SRM)-thermoplastic and thermoset polymer. Thermoplastic polymer consist of polypropylene (PP) type of PP2 and PP10 and polyethylene (PE) type of LDPE were used. For thermoset polymer, epoxy and polyester were used. Synthesis of composite magnet based on thermoplastic polymer (PP2, PP10, LDPE) were carried using the blending method, while the thermoset composites magnet using casting method. Thermoplastic composite magnets were prepared with compositions of 50, 41, 38, 33 and 29 % weight of SRM with the blending temperature of 160 °C for LDPE and 180 °C for PP2 and PP10. For thermoset composite magnets, the compositions were 30, 40, 50 and 60 % by weight of SRM. The mechanical test conducted include tensile strength and elongation at break. Microstructure on the surface of the composite materials were observed using SEM (Scanning Electron Microscope) and the magnetic properties were measured using VSM (Vibrating Sample Magnetometer). The SEM results showed the formation of flat shape powder particle with size of 1.6 µm. In general, the mechanical properties of polypropylene polymer composite magnet are better than that using polyethylene (LDPE) binder. For polypropylene binder PP10 is better than PP2. Magnetic properties are not significantly affected by the change of polymer or binder types. (author)

  15. Effect of seaweed on mechanical, thermal, and biodegradation properties of thermoplastic sugar palm starch/agar composites.

    Science.gov (United States)

    Jumaidin, Ridhwan; Sapuan, Salit M; Jawaid, Mohammad; Ishak, Mohamad R; Sahari, Japar

    2017-06-01

    The aim of this paper is to investigate the characteristics of thermoplastic sugar palm starch/agar (TPSA) blend containing Eucheuma cottonii seaweed waste as biofiller. The composites were prepared by melt-mixing and hot pressing at 140°C for 10min. The TPSA/seaweed composites were characterized for their mechanical, thermal and biodegradation properties. Incorporation of seaweed from 0 to 40wt.% has significantly improved the tensile, flexural, and impact properties of the TPSA/seaweed composites. Scanning electron micrograph of the tensile fracture showed homogeneous surface with formation of cleavage plane. It is also evident from TGA results that thermal stability of the composites were enhanced with addition of seaweed. After soil burial for 2 and 4 weeks, the biodegradation of the composites was enhanced with addition of seaweed. Overall, the incorporation of seaweed into TPSA enhances the properties of TPSA for short-life product application such as tray, plate, etc. Copyright © 2017 Elsevier B.V. All rights reserved.

  16. Poly(ethylene oxide)/poly(butylene terephthalate) segmented block copolymers: the effect of copolymer composition on physical properties and degradation behavior

    NARCIS (Netherlands)

    Deschamps, A.A.; Grijpma, Dirk W.; Feijen, Jan

    2001-01-01

    In this study, the influence of copolymer composition on the physical properties and the degradation behavior of thermoplastic elastomers based on poly(ethylene oxide) (PEO) and poly(butylene terephthalate) (PBT) segments is investigated. These materials are intended to be used in medical

  17. Thermoplastic elastomer IPNs using radiation methods

    International Nuclear Information System (INIS)

    Burford, R.P.; Shirodkar, B.D.

    2000-01-01

    Full text: Styrene swollen, cross-linked TPEs can be thermally processed to give a new class of sequential interpenetrating polymer network (IPN). There are however certain limitations with this procedure, particularly in relation to the thermally initiated polymerization, including: the microscopic texture of the original TPE may be modified, the butadiene component of the TPE may thermally oxidize, safety concerns with monomer vapors at elevated temperatures exist; the concentration of monomer in the swollen TPE may change and be uneven. The method cannot be readily extended to the use of a volatile second monomer, such as butadiene or isoprene. Gamma radiation crosslinking allows uniform penetration and ambient temperatures. We used the multifunctional cross-linker, TMPTA, as this has been shown to work well under these conditions with styrene. Peroxide cross-linked Solprene 475 was swollen in inhibitor-free styrene containing 0, 10 and 33% by weight TMPTA and irradiated at 3 kGy/hr for total doses ranging typically from 50 to 1000 kGy. Hardnesses (Durometer Shore D) increased from 50 to plateau at about 65 units, and tensile strengths are ∼ 10-15 MPa. Initial data indicates breaking strains in the range 20 to 90%. A key observation is that the products were of uniform hardness and appearance, in contrast to many of the thermally prepared materials in the past, which also showed yellowing due to polybutadiene oxidation. Products were stained with osmium tetroxide, ultramicrotomed and observed by TEM. The morphologies of the new materials are more uniform than before, with less evidence of orientation. The previous structures were typically of swollen styrene rich rods in a butadiene matrix, whereas here the TEMs reveal a spongelike texture

  18. Morphology of Thermoplastic Elastomers:Stereoblock Polypropylene

    Energy Technology Data Exchange (ETDEWEB)

    Pople, John A

    2002-08-06

    The morphologies of low-density (0.86 g/cm{sup 3}), elastomeric polypropylene (ePP) derived from bis(2-arylindenyl) hafnium dichloride were investigated using a combination of polarized optical microscopy (OM), differential scanning calorimetry (DSC), wide angle X-ray scattering (WAXS), Fourier transform infrared (FT-IR) spectroscopy, and tapping mode atomic force microscopy (TMAFM). These low-crystallinity polypropylenes, when crystallized isothermally from the melt, exhibit morphologies reminiscent of classical semi-crystalline polymers. The presence of lamellae, cross-hatching, hedrites, and spherulites was revealed by high resolution TM-AFM. These elastomeric polypropylenes can be fractionated into components of different average tacticities and crystallinities, but similar molecular mass. The analysis of the morphologies of all of the fractions revealed both large hierarchical structures and cross-hatching typical of the {alpha}-modification of crystalline isotactic polypropylene for all but the lowest crystalline ether soluble fraction. Evidence for high-melting crystals in all of the fractions are most consistent with a stereoblock microstructure of atactic and isotactic sequences.

  19. High-Performance Stretchable Conductive Composite Fibers from Surface-Modified Silver Nanowires and Thermoplastic Polyurethane by Wet Spinning.

    Science.gov (United States)

    Lu, Ying; Jiang, Jianwei; Yoon, Sungho; Kim, Kyung-Shik; Kim, Jae-Hyun; Park, Sanghyuk; Kim, Sang-Ho; Piao, Longhai

    2018-01-17

    Highly stretchable and conductive fibers have attracted great interest as a fundamental building block for the next generation of textile-based electronics. Because of its high conductivity and high aspect ratio, the Ag nanowire (AgNW) has been considered one of the most promising conducting materials for the percolation network-based conductive films and composites. However, the poor dispersibility of AgNWs in hydrophobic polymers has hindered their application to stretchable conductive composite fibers. In this paper, we present a highly stretchable and conductive composite fiber from the co-spinning of surface-modified AgNWs and thermoplastic polyurethane (PU). The surface modification of AgNWs with a polyethylene glycol derivative improved the compatibility of PU and AgNWs, which allowed the NWs to disperse homogeneously in the elastomeric matrix, forming effective percolation networks and causing the composite fiber to show enhanced electrical and mechanical performance. The maximum AgNW mass fraction in the composite fiber was 75.9 wt %, and its initial electrical conductivity was as high as 14 205 S/cm. The composite fibers also exhibited superior stretchability: the maximum rupture strain of the composite fiber with 14.6 wt % AgNW was 786%, and the composite fiber was also conductive even when it was stretched up to 200%. In addition, 2-dimensional (2-D) Ag nanoplates were added to the AgNW/PU composite fibers to increase the stability of the conductive network under repeated stretching and releasing. The Ag nanoplates acted as a bridge to effectively prevent the AgNWs from slippage and greatly improved the stability of the conductive network.

  20. Self-healing elastomer system

    Science.gov (United States)

    Keller, Michael W. (Inventor); Sottos, Nancy R. (Inventor); White, Scott R. (Inventor)

    2009-01-01

    A composite material includes an elastomer matrix, a set of first capsules containing a polymerizer, and a set of second capsules containing a corresponding activator for the polymerizer. The polymerizer may be a polymerizer for an elastomer. The composite material may be prepared by combining a first set of capsules containing a polymerizer, a second set of capsules containing a corresponding activator for the polymerizer, and a matrix precursor, and then solidifying the matrix precursor to form an elastomeric matrix.

  1. Carbon fiber reinforced thermoplastic composites from acrylic polymer matrices: Interfacial adhesion and physical properties

    Directory of Open Access Journals (Sweden)

    H. Kishi

    2017-04-01

    Full Text Available Acrylic polymers have high potential as matrix polymers for carbon fiber reinforced thermoplastic polymers (CFRTP due to their superior mechanical properties and the fact that they can be fabricated at relatively low temperatures. We focused on improving the interfacial adhesion between carbon fibers (CFs and acrylic polymers using several functional monomers for co-polymerization with methyl methacrylate (MMA. The copolymerized acrylic matrices showed good adhesion to the CF surfaces. In particular, an acrylic copolymer with acrylamide (AAm showed high interfacial adhesive strength with CFs compared to pure PMMA, and a hydroxyethyl acrylamide (HEAA copolymer containing both amide and hydroxyl groups showed high flexural strength of the CFRTP. A 3 mol% HEAA-copolymerized CFRTP achieved a flexural strength almost twice that of pure PMMA matrix CFRTP, and equivalent to that of an epoxy matrix CFRP.

  2. Systematic Investigation of Magnetostriction in Composite Magnetorheological Elastomers: the Effect of Particle Shape, Alignment, and Volume Fraction

    Science.gov (United States)

    Kassner, Christopher; Rieger, William; von Lockette, Paris; Lofland, Samuel

    2013-03-01

    We have completed a study of the magnetoelastic properties of several types of magnetorheological elastomers (MREs), composites consisting of magnetic particles cured in an elastic matrix. We have made a number of samples with different particle arrangements (pseudo-random and aligned), volume fraction, and particle shape (rods, spheres, and disks) and measured the field dependent strain in order to determine the magnetostriction. We found that the magnetostriction in these samples is highly dependent on the sample particle shape (aspect ratio) and volume fraction and ordering to a lesser extent. While much of the past work has focused on spherical particles, our results indicate that both rods and disks can yield enhanced results. We discuss our findings in terms of magnetic energy of the particles and elastic energy of the matrix. We then consider the issue of optimization. This work was supported in part by NSF Grant CMMI - 0927326.

  3. Using a magnetite/thermoplastic composite in 3D printing of direct replacements for commercially available flow sensors

    International Nuclear Information System (INIS)

    Leigh, S J; Purssell, C P; Billson, D R; Hutchins, D A

    2014-01-01

    Flow sensing is an essential technique required for a wide range of application environments ranging from liquid dispensing to utility monitoring. A number of different methodologies and deployment strategies have been devised to cover the diverse range of potential application areas. The ability to easily create new bespoke sensors for new applications is therefore of natural interest. Fused deposition modelling is a 3D printing technology based upon the fabrication of 3D structures in a layer-by-layer fashion using extruded strands of molten thermoplastic. The technology was developed in the late 1980s but has only recently come to more wide-scale attention outside of specialist applications and rapid prototyping due to the advent of low-cost 3D printing platforms such as the RepRap. Due to the relatively low-cost of the printers and feedstock materials, these printers are ideal candidates for wide-scale installation as localized manufacturing platforms to quickly produce replacement parts when components fail. One of the current limitations with the technology is the availability of functional printing materials to facilitate production of complex functional 3D objects and devices beyond mere concept prototypes. This paper presents the formulation of a simple magnetite nanoparticle-loaded thermoplastic composite and its incorporation into a 3D printed flow-sensor in order to mimic the function of a commercially available flow-sensing device. Using the multi-material printing capability of the 3D printer allows a much smaller amount of functional material to be used in comparison to the commercial flow sensor by only placing the material where it is specifically required. Analysis of the printed sensor also revealed a much more linear response to increasing flow rate of water showing that 3D printed devices have the potential to at least perform as well as a conventionally produced sensor. (paper)

  4. Thermo-mechanical characterization of a thermoplastic composite and prediction of the residual stresses and lamina curvature during cooling

    Science.gov (United States)

    Péron, Mael; Jacquemin, Frédéric; Casari, Pascal; Orange, Gilles; Bailleul, Jean-Luc; Boyard, Nicolas

    2017-10-01

    The prediction of process induced stresses during the cooling of thermoplastic composites still represents a challenge for the scientific community. However, a precise determination of these stresses is necessary in order to optimize the process conditions and thus lower the stresses effects on the final part health. A model is presented here, that permits the estimation of residual stresses during cooling. It relies on the nonlinear laminate theory, which has been adapted to arbitrary layup sequences. The developed model takes into account the heat transfers through the thickness of the laminate, together with the crystallization kinetics. The development of the composite mechanical properties during cooling is addressed by an incremental linear elastic constitutive law, which also considers thermal and crystallization strains. In order to feed the aforementioned model, a glass fiber and PA6.6 matrix unidirectional (UD) composite has been characterized. This work finally focuses on the identification of the material and process related parameters that lower the residual stresses level, including the ply sequence, the fiber volume fraction and the cooling rate.

  5. Study of mechanical and thermal properties of soy flour elastomers

    Science.gov (United States)

    Allen, Kendra Alicia

    Bio-based plastics are becoming viable alternatives to petroleum-based plastics because they decrease dependence on petroleum derivatives and are more environmentally friendly. Raw materials such as soy flour are widely available, low cost, lightweight, stiffness and have high strength characteristics, but weak interfacial adhesion between the soy flour and the polymer poses a challenge. In this study, soy flour was utilized as a filler in thermoplastic elastomer composites. A surface modification called acetylation was investigated at soy flour concentrations of 10 wt%, 15 wt% and 20 wt%. The mechanical properties of the composites were then compared to that of elastomers without a filler. Chemical characterization of the acetylated soy flour was attempted in order to understand what occurs during the reaction and after completion. In the range of tests, soy flour loadings were observed to be inversely proportional to tensile strength for both the untreated and treated soy flour. However, the acetylated soy flour at 10 wt% concentration performed comparable to that of the neat rubber and resulted in an increase in tensile strength. Unexpectedly, the acetylation reaction increased elongation, which reduced stress within the composite and is believed to increase the adhesion of the soy flour to that of the elastomer. In the nuclear magnetic resonance (SS-NMR), the intensity for the treated soy flour was larger than that of the untreated soy flour for the acetyl groups that were attached to the soy flour, particularly, the carbonyl function group next to the deprotonated oxygen and the methyl group next to the carbonyl. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) indicated that the acetylated soy flour is slightly more thermally stable than the untreated soy flour. The treated soy flour also increased the decomposition temperature of the composite.

  6. Near-infrared light-controlled tunable grating based on graphene/elastomer composites

    Science.gov (United States)

    Wang, Fei; Jia, Shuhai; Wang, Yonglin; Tang, Zhenhua

    2018-02-01

    A near-infrared (nIR) light actuated tunable transmission optical grating based on graphene nanoplatelet (GNP)/polydimethylsiloxane (PDMS) and PDMS is proposed. A simple fabrication protocol is studied that allows integration of the grating with the actuation mechanism; both components are made from soft elastomers, and this ensure the tunability and the light-driven operation of the grating. The resulting grating structure demonstrates continuous period tunability of 2.7% under an actuation power density of 220 mW cm-2 within a period of 3 s and also demonstrates a time-independent characteristic. The proposed infrared activated grating can be developed for wireless remote light splitting in bio/chemical sensing and optical telecommunications applications.

  7. Electrical conductivity and piezoresistive response of 3D printed thermoplastic polyurethane/multiwalled carbon nanotube composites

    Science.gov (United States)

    Hohimer, Cameron J.; Petrossian, Gayaneh; Ameli, Amir; Mo, Changki; Pötschke, Petra

    2018-03-01

    Additive manufacturing (AM) is an emerging field experiencing rapid growth. This paper presents a feasibility study of using fused-deposition modeling (FDM) techniques with smart materials to fabricate objects with sensing and actuating capabilities. The fabrication of objects with sensing typically requires the integration and assembly of multiple components. Incorporating sensing elements into a single FDM process has the potential to significantly simplify manufacturing. The integration of multiple materials, especially smart materials and those with multi-functional properties, into the FDM process is challenging and still requires further development. Previous works by the authors have demonstrated a good printability of thermoplastic polyurethane/multiwall carbon nanotubes (TPU/MWCNT) while maintaining conductivity and piezoresistive response. This research explores the effects of layer height, nozzle temperature, and bed temperature on the electrical conductivity and piezoresistive response of printed TPU/MWCNT nanocomposites. An impedance analyzer was used to determine the conductivity of printed samples under different printing conditions from 5Hz-13MHz. The samples were then tested under compression loads to measure the piezoresistive response. Results show the conductivity and piezoresistive response are only slightly affected by the print parameters and they can be largely considered independent of the print conditions within the examined ranges of print parameters. This behavior simplifies the printing process design for TPU/MWCNT complex structures. This work demonstrates the possibility of manufacturing embedded and multidirectional flexible strain sensors using an inexpensive and versatile method, with potential applications in soft robotics, flexible electronics, and health monitoring.

  8. Optimization of Blending Parameters and Fiber Size of Kenaf-Bast-Fiber-Reinforced the Thermoplastic Polyurethane Composites by Taguchi Method

    Directory of Open Access Journals (Sweden)

    Y. A. El-Shekeil

    2013-01-01

    Full Text Available “Kenaf-fibers- (KF-” reinforced “thermoplastic polyurethane (TPU” composites were prepared by the melt-blending method followed by compression molding. Composite specimens were cut from the sheets that were prepared by compression molding. The criteria of optimization were testing the specimens by tensile test and comparing the ultimate tensile strength. The aim of this study is to optimize processing parameters (e.g., processing temperature, time, and speed and fiber size using the Taguchi approach. These four parameters were investigated in three levels each. The L9 orthogonal array was used based on the number of parameters and levels that has been selected. Furthermore, analysis of variance (ANOVA was used to determine the significance of different parameters. The results showed that the optimum values were 180°C, 50 rpm, 13 min, and 125–300 micron for processing temperature, processing speed, processing time, and fiber size, respectively. Using ANOVA, processing temperature showed the highest significance value followed by fiber size. Processing time and speed did not show any significance on the optimization of TPU/KF.

  9. Friction and wear performance of some thermoplastic polymers and polymer composites against unsaturated polyester

    Science.gov (United States)

    Unal, H.; Mimaroglu, A.; Arda, T.

    2006-09-01

    Wear experiments have been carried out with a range of unfilled and filled engineering thermoplastic polymers sliding against a 15% glass fibre reinforced unsaturated polyester polymer under 20, 40 and 60 N loads and 0.5 m/s sliding speed. Pin materials used in this experimental investigation are polyamide 66 (PA 66), poly-ether-ether-ketone (PEEK) and aliphatic polyketone (APK), glass fibre reinforced polyamide 46 (PA 46 + 30% GFR), glass fibre reinforced polytetrafluoroethylene (PTFE + 17% GFR), glass fibre reinforced poly-ether-ether-ketone (PEEK + 20% GFR), glass fibre reinforced poly-phylene-sulfide (PPS + 30% GFR), polytetrafluoroethylene filled polyamide 66 (PA 66 + 10% PTFE) and bronze filled pofytetrafluoroethylene (PTFE + 25% bronze) engineering polymers. The disc material is a 15% glass fibre reinforced unsaturated polyester thermoset polymer produced by Bulk Moulding Compound (BMC). Sliding wear tests were carried out on a pin-on-disc apparatus under 0.5 m/s sliding speed and load values of 20, 40 and 60 N. The results showed that the highest specific wear rate is for PPS + 30% GFR with a value of 1 × 10 -11 m 2/N and the lowest wear rate is for PTFE + 17% GFR with a value of 9.41 × 10 -15 m 2/N. For the materials and test conditions of this investigation, apart from polyamide 66 and PA 46 + 30% GFR polymers, the coefficient of friction and specific wear rates are not significantly affected by the change in load value. For polyamide 66 and PA 46 + 30% GFR polymers the coefficient of friction and specific wear rates vary linearly with the variation in load values.

  10. Influence of carbon nanotubes on the properties of epoxy based composites reinforced with a semicrystalline thermoplastic

    Science.gov (United States)

    Díez-Pascual, A.; Shuttleworth, P.; Gónzalez-Castillo, E.; Marco, C.; Gómez-Fatou, M.; Ellis, G.

    2014-08-01

    Novel ternary nanocomposites based on a thermoset (TS) system composed of triglycidyl p-aminophenol (TGAP) epoxy resin and 4,4'-diaminodiphenylsulfone (DDS) curing agent incorporating 5 wt% of a semicrystalline thermoplastic (TP), an ethylene/1-octene copolymer, and 0.5 or 1.0 wt% multi-walled carbon nanotubes (MWCNTs) have been prepared via physical blending and curing. The influence of the TP and the MWCNTs on the curing process, morphology, thermal and mechanical properties of the hybrid nanocomposites has been analyzed. Different morphologies evolved depending on the CNT content: the material with 0.5 wt% MWCNTs showed a matrix-dispersed droplet-like morphology with well-dispersed nanofiller that selectively located at the TS/TP interphase, while that with 1.0 wt% MWCNTs exhibited coarse dendritic TP areas containing agglomerated MWCNTs. Although the cure reaction was accelerated in its early stage by the nanofillers, curing occurred at a lower rate since these obstructed chain crosslinking. The nanocomposite with lower nanotube content displayed two crystallization peaks at lower temperature than that of pure TP, while a single peak appearing at similar temperature to that of TP was observed for the blend with higher nanotube loading. The highest thermal stability was found for TS/TP (5.0 wt%)/MWCNTs (0.5 wt%), due to a synergistic barrier effect of both TP and the nanofiller. Moreover, this nanocomposite displayed the best mechanical properties, with an optimal combination of stiffness, strength and toughness. However, poorer performance was found for TS/TP (5.0 wt%)/MWCNTs (1.0 wt%) due to the less effective reinforcement of the agglomerated nanotubes and the coalescence of the TP particles into large areas. Therefore, finely tuned morphologies and properties can be obtained by adjusting the nanotube content in the TS/TP blends, leading to high-performance hybrid nanocomposites suitable for structural and high-temperature applications.

  11. Materials and process limitations for thermoplastic composite materials for wind turbine blades - preform of prepregs and commingled yarns

    Energy Technology Data Exchange (ETDEWEB)

    Prabhakaran, R.T.D.

    2011-07-01

    Wind turbine blades are produced based on the current thermoset resin technology, but thermoplastics can offer better potential to become the future blade materials. One of the most important goals when designing larger blade systems is to keep the blade weight under control. Thermoplastic materials offer weight saving similar to thermosets, apart from many other benefits like design flexibility, durability, cost, weight saving, and performance advantageous to the wind industry. In the current research study a detailed discussion on material and process limitations such as thermoplastic prepreg tapes and commingled yams are presented in terms of their properties and available forms in the current markets. A critical review of thermoplastics discussed in the context of turbine blades applications. (Author)

  12. Generating Autoclave-Level Mechanical Properties with Out-of-Autoclave Thermoplastic Placement of Large Composite Aerospace Structures, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Out-of-autoclave thermoplastic tape/tow placement (TP-ATP) is nearing commercialization but suffers a moderate gap in mechanical properties compared with laminates...

  13. Conformal Pad-Printing Electrically Conductive Composites onto Thermoplastic Hemispheres: Toward Sustainable Fabrication of 3-Cents Volumetric Electrically Small Antennas.

    Science.gov (United States)

    Wu, Haoyi; Chiang, Sum Wai; Yang, Cheng; Lin, Ziyin; Liu, Jingping; Moon, Kyoung-Sik; Kang, Feiyu; Li, Bo; Wong, Ching Ping

    2015-01-01

    Electrically small antennas (ESAs) are becoming one of the key components in the compact wireless devices for telecommunications, defence, and aerospace systems, especially for the spherical one whose geometric layout is more closely approaching Chu's limit, thus yielding significant bandwidth improvements relative to the linear and planar counterparts. Yet broad applications of the volumetric ESAs are still hindered since the low cost fabrication has remained a tremendous challenge. Here we report a state-of-the-art technology to transfer electrically conductive composites (ECCs) from a planar mould to a volumetric thermoplastic substrate by using pad-printing technology without pattern distortion, benefit from the excellent properties of the ECCs as well as the printing-calibration method that we developed. The antenna samples prepared in this way meet the stringent requirement of an ESA (ka is as low as 0.32 and the antenna efficiency is as high as 57%), suggesting that volumetric electronic components i.e. the antennas can be produced in such a simple, green, and cost-effective way. This work can be of interest for the development of studies on green and high performance wireless communication devices.

  14. Wood-thermoplastic composites manufactured using beetle-killed spruce from Alaska

    Science.gov (United States)

    V. Yadama; Eini Lowell; N. Petersen; D. Nicholls

    2009-01-01

    The primary objectives of the study were to characterize the critical properties of wood flour produced using highly deteriorated beetle-killed spruce for wood-plastic composite (WPC) production and evaluate important mechanical and physical properties of WPC extruded using an industry standard formulation. Chemical composition analysis indicated no significant...

  15. Flexible thermoplastic composite of Polyvinyl Butyral (PVB and waste of rigid Polyurethane foam

    Directory of Open Access Journals (Sweden)

    Marilia Sônego

    2015-04-01

    Full Text Available This study reports the preparation and characterization of composites with recycled poly(vinyl butyral (PVB and residue of rigid polyurethane foam (PUr, with PUr contents of 20, 35 and 50 wt %, using an extruder equipped with a Maillefer single screw and injection molding. The components of the composites were thermally characterized using differential scanning calorimetry (DSC and thermogravimetry. The composites were evaluated by melt flow index (MFI, tensile and hardness mechanical tests and scanning electron microscopy (SEM. Tg determined by DSC of PVB sample (53 °C indicated the presence of plasticizer (Tg of pure PVB is 70 °C. MFI of the composites indicated a viscosity increase with the PUr content and, as the shear rate was held constant during injection molding, higher viscosities promoted higher shear stresses in the composites, thereby causing breaking or tearing of the PUr particles. The SEM micrographs showed low adhesion between PVB and PUr and the presence of voids, both inherent in the rigid foam and in the interphase PVB-PUr. The SEM micrographs also showed that PVB/PUr (50/50 composite exhibited the smallest particle size and a more homogeneous and compact structure with fewer voids in the interface. The stiffness of the composites increases with addition of the PUr particles, as evidenced in the mechanical tests.

  16. Modelling of the viscoelastic behaviour of steel reinforced thermoplastic pipes

    NARCIS (Netherlands)

    Kruijer, M.P.; Warnet, Laurent; Akkerman, Remko

    2006-01-01

    This paper describes the analysis of the time dependent behaviour of a steel reinforced thermoplastic pipe. This new class of composite pipes is constructed of a HDPE (high-density polyethylene) liner pipe, which is over wrapped with two layers of thermoplastic tape. The thermoplastic tapes are

  17. The structure of carbon black-elastomer composites by small-angle neutron scattering and the method of contrast variation

    International Nuclear Information System (INIS)

    Hjelm, R.P.; Wampler, W.; Gerspacher, M.

    1996-01-01

    We have been exploring the use of small-angle neutron scattering and the method of contrast variation to give a new look at a very old problem: reinforcement of elastomers by carbon black in durable rubber products. Carbon black has a hierarchy of structures consisting of particles covalently bound into aggregates, which in turn associate by weak interactions into agglomerates. We found that in one carbon black, HSA, the aggregates are rodlike, containing an average of 4-6 particles. The aggregates have an outer graphitic shell and an inner core of lower density carbon. The core is continuous throughout the carbon black aggregate. Contrast variation of swollen HSA-polyisoprene gels shows that the HSA is completely embedded in polyisoprene and that the agglomerates are formed predominantly by end on associations of the rodlike aggregates. The surface structure of the carbon black appears smooth over length scales above about 10 angstrom. Further studies using production carbon blacks suggest that these structural characteristics are generally present in commercial rubber composites

  18. The effect of processing on autohesive strength development in thermoplastic resins and composites

    Science.gov (United States)

    Howes, Jeremy C.; Loos, Alfred C.; Hinkley, Jeffrey A.

    1989-01-01

    In the present investigation of processing effects on the autohesive bond strength of neat polysulfone resin and graphite-reinforced polysulfone-matrix composites measured resin bond strength development in precracked compact tension specimens 'healed' by heating over a contact period at a given temperature. The critical strain energy release rate of refractured composite specimens did not exhibit the strong time or temperature dependence of the neat resin tests; only 80-90 percent of the undamaged fracture energy is recoverable.

  19. Properties of CF/PA6 friction spun hybrid yarns for textile reinforced thermoplastic composites

    Science.gov (United States)

    Hasan, MMB; Nitsche, S.; Abdkader, A.; Cherif, Ch

    2017-10-01

    Due to their excellent strength, rigidity and damping properties as well as low weight, carbon fibre reinforced composites (CFRC) are widely being used for load bearing structures. On the other hand, with an increased demand und usage of CFRCs, effective methods to re-use waste carbon fibre (CF) materials, which are recoverable either from the process scraps or from the end-of-life components are attracting increased attention. In this paper, hybrid yarns consisting of staple CF and polyamide 6 (PA 6) are manufactured on a DREF-3000 friction spinning machine with various machine parameters such as spinning drum speed and suction air pressure. The relationship between different textile physical properties of the hybrid yarns, such as tensile strength and elongation with different spinning parameters and CF content of hybrid yarn is investigated. Furthermore, the tensile properties of uni-directional (UD) composites manufactured from the developed hybrid yarn shows 80% of the UD composite strength made from CF filament yarn.

  20. Casein and soybean protein-based thermoplastics and composites as alternative biodegradable polymers for biomedical applications

    NARCIS (Netherlands)

    Vaz, C.M.; Fossen, M.; Tuil, van R.F.; Graaf, de L.A.; Reis, R.L.; Cunha, A.M.

    2003-01-01

    This work reports on the development and characterization of novel meltable polymers and composites based on casein and soybean proteins. The effects of inert (Al2O3) and bioactive (tricalcium phosphate) ceramic reinforcements over the mechanical performance, water absorption, and bioactivity

  1. Ceramic core–shell composites with modified mechanical properties prepared by thermoplastic co-extrusion

    Czech Academy of Sciences Publication Activity Database

    Kaštyl, J.; Chlup, Zdeněk; Clemens, F.; Trunec, M.

    2015-01-01

    Roč. 35, č. 10 (2015), s. 2873-2881 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Alumina * Zirconia toughened alumina * Co-extrusion * Composite * Mechanical properties1 Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.933, year: 2015

  2. Highly conductive thermoplastic composite blends suitable for injection molding of bipolar plates

    International Nuclear Information System (INIS)

    Mighri, F.; Huneault, M.A.; Champagne, M.F.

    2003-01-01

    This study aimed at developing highly conductive, lightweight, and low-cost bipolar plates for use in proton exchange membranes (PEM) fuel cells. Injection and compression molding of highly filled polypropylene, PP, and polyphenylene sulfide, PPS, based blends were used as a mean for mass production of bipolar plates. Loadings up to 60-wt% in the form of graphite, conductive carbon black and carbon fibers were investigated. The developed formulations have a combination of properties and processability suitable for bipolar plate manufacturing, such as good chemical resistance, sufficient fluidity, and good electrical and thermal conductivity. Electrical resistivities around 0.15 and 0.09 Ohm-cm were respectively achieved for the PP and PPS-based blends, respectively. Two bipolar plate designs were successfully fabricated by molding the gas flow channels over aluminum plates to form a metallic/polymer composite plate, or simply by direct injection molding of the conductive polymer composite. For the first design, overall plate resistivities of 0.2 and 0.1 Ohm-cm were respectively attained using PP and PPS based blends as conductive skin. A lower volume resistivity of around 0.06 Ohm-cm was attained for the second injected plate design with PPS based blend. (author)

  3. A Mathematical Model for the Non-Stationary Process of Compression Molding of Plates from Granulate of Thermoplastic Composites

    Directory of Open Access Journals (Sweden)

    Vladimir N. Vodyakov

    2017-12-01

    Full Text Available Introduction: Mathematical modeling allows assigning optimal parameters for the process of compression molding of plates and calculating the dimensions of the mold without costly and long-term experiments. The options ensure the required precision of pressing. The disadvantages of the known models are the assumptions about the process isothermicity and independence of the thermal-physical coefficients from temperature. The models do not take into account the dependence of the pressure in the cavity of the mold on the excess of the melt; the problem of calculating the dimensions of the mold cavity for given plate dimensions is not posed. The known models do not give a complete description of all stages of the process. The aim of this paper is to develop a perfect mathematical model without limitations for the compression molding of plates from a granulate of highly filled thermoplastic composites. Materials and Methods: The paper proposes a non-stationary mathematical model. The model takes into account the presence of physical states transitions and dependence of the thermophysical characteristics of composites on temperature. The model is based on the known equations of thermal physics and continuum mechanics. Results: Initial and boundary conditions, rheological equations, systems of equations for the material, thermal, and power balance are determined for three stages of the process. The calculation problems are determined too. A program of iterative numerical calculation has been developed because of the resulting system of equations has no analytical solution. A convergence of experimental and theoretical results with the correlation coefficient confirms the adequacy of the developed mathematical model and the calculation program. Discussion and Conclusions: The results of the study allow calculating the dimensions of the mold cavity, the initial granulate required mass, technological losses, the time functions of pressure and temperature

  4. Technological and Thermal Properties of Thermoplastic Composites Filled with Heat-treated Alder Wood

    Directory of Open Access Journals (Sweden)

    Mürşit Tufan

    2016-02-01

    Full Text Available This study investigated the effect of heat-treated wood content on the water absorption, mechanical, and thermal properties of wood plastic composites (WPCs. The WPCs were produced from various loadings (30, 40, and 50 wt% of heat-treated and untreated alder wood flours (Alnus glutinosa L. using high-density polyethylene (HDPE with 3 wt% maleated polyethylene (MAPE coupling agent. All WPC formulations were compression molded into a hot press for 3 min at 170 ºC. The WPCs were evaluated using mechanical testing, Fourier transform infrared spectroscopy (FTIR, thermogravimetric analysis (TGA, and differential scanning calorimetry (DSC. The mechanical property values of the WPC specimens decreased with increasing amounts of the heat-treated wood flour, except for the tensile modulus values. The heat treatment of alder wood slightly increased the thermal stability of the WPCs compared with the reference WPCs. The crystallization degree (Xc and the enthalpy of crystallization of the WPCs slightly decreased with increasing content of the heat-treated wood flour. However, all WPCs containing the heat-treated alder wood flour showed a higher crystallinity degree than that of the virgin HDPE.

  5. Temperature Effects on Mechanical Properties of Woven Thermoplastic Composites for Secondary Aircraft Structure Applications

    Directory of Open Access Journals (Sweden)

    Wang Yue

    2017-01-01

    Full Text Available The effect of temperature on the mechanical behavior of 8-H satin woven glass fabric/polyethylene sulfide (GF/PPS was investigated in this paper. Static-tensile tests were both conducted on notched and unnotched specimens at typical temperatures (ambient, 95°C and 125°C based on the glass transition temperatures (Tg of the neat resin and composite, their strength and moduli were obtained and compared. The damage patterns of failed specimens of notched and unnotched were examined with the aid of high-definition camera and stereomicroscope. The results of stress-strain relationships showed that the slight nonlinearity of the curves were observed for these two specimens, which was associated with the plastic deformation of localized resin. The damage patterns of notched and unnotched specimens at different temperatures proved that damage and plastic deformation were two simultaneous mechanisms and it was prominent in the notched. It was the overstress accommodation mechanism that led to a relative high strength rentention for the notched and a reduction of the hole sensitivity. The results obtained in this paper indicated that GF/PPS can be used as secondary aircraft structures at elevated temperatures higher than its Tg.

  6. Bimodal condensation silicone elastomers as dielectric elastomers

    DEFF Research Database (Denmark)

    Yu, Liyun; Madsen, Frederikke Bahrt; Skov, Anne Ladegaard

    Lately, dielectric elastomers (DEs) which consist of an elastomer sandwiched between electrodes on both sides, have gained interest as materials for actuators, generators, and sensors. An ideal elastomer for DE uses is characterized by high extensibility, flexibility and good mechanical fatigue...... elastomers were prepared by mixing different mass ratios (9:1, 8:2, 7:3, 6:4, 5:5, 4:6) between long polydimethylsiloxane (PDMS) chains and short PDMS chains. The resulting elastomers were investigated with respect to their rheology, dielectric properties, tensile strength, electrical breakdown, as well.......Moreover, a series of elastomers with the same mass ratio (7:3) between long and short PDMS chains were made at different humidity (90%, 70%, 50%, 30%, 10%) at 23oC. The dielectric and mechincal properties of the resulting elastomers were shown to depend strongly on the atmospheric humidity level.In addition...

  7. Rubber Composites Based on Polar Elastomers with Incorporated Modified and Unmodified Magnetic Filler

    Directory of Open Access Journals (Sweden)

    Ján Kruželák

    2016-01-01

    Full Text Available Rubber magnetic composites were prepared by incorporation of unmodified and surface modified strontium ferrite into rubber matrices based on NBR and NBR/PVC. Strontium ferrite was dosed to the rubber matrices in concentration scale ranging from 0 to 100 phr. The main goal was to investigate the influence of the type of ferrite on the curing process, physical-mechanical and magnetic properties of composites. The mutual interactions between the filler and rubber matrices were investigated by determination of cross-link density and SEM analysis. The incorporation of magnetic fillers leads to the increase of cross-link density and remanent magnetic induction of composites. Moreover, the improvement of physical-mechanical properties was achieved in dependence on the content of magnetic fillers. Surface modification of ferrite contributed to the enhancement of adhesion on the interphase filler-rubber. It can be stated that ferrite exhibits reinforcing effect in the composite materials and this reinforcing behavior was emphasized with the increase in polarity of the rubber matrix.

  8. Portable Device Slices Thermoplastic Prepregs

    Science.gov (United States)

    Taylor, Beverly A.; Boston, Morton W.; Wilson, Maywood L.

    1993-01-01

    Prepreg slitter designed to slit various widths rapidly by use of slicing bar holding several blades, each capable of slicing strip of preset width in single pass. Produces material evenly sliced and does not contain jagged edges. Used for various applications in such batch processes involving composite materials as press molding and autoclaving, and in such continuous processes as pultrusion. Useful to all manufacturers of thermoplastic composites, and in slicing B-staged thermoset composites.

  9. 3D flexible NiTi-braided elastomer composites for smart structure applications

    Czech Academy of Sciences Publication Activity Database

    Heller, Luděk; Vokoun, David; Šittner, Petr; Finckh, H.

    2012-01-01

    Roč. 21, č. 4 (2012), s. 1-13 ISSN 0964-1726 R&D Projects: GA ČR GAP108/10/1296 EU Projects: European Commission(XE) 46559 - CERINKA; European Commission(XE) 19945 - UPWIND; European Commission(XE) 515813 - AVALON Institutional research plan: CEZ:AV0Z10100520 Keywords : NiTi * braided structures * composites Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.024, year: 2012

  10. Unidirectional fibers and polyurethane elastomer matrix based composites synthesis and properties. Ph.D. Thesis

    Science.gov (United States)

    Chakar, A.

    1984-01-01

    A study of the properties and manufacturing techniques for long-fiber reinforced elastomeric composites for flexible and damping structural materials is presented. Attention is given to the usage of polyurethane in the matrix to obtain plastic elastomeric matrices and vitreous transition temperatures which vary from -80 C to 10 C, as well as assure good fiber adhesion. Various polyurethane formulations synthesized from diisocyanate prepolymers are examined in terms of mechanical and thermal properties. The principal reinforcing fiber selected is a unidirectional glass cloth.

  11. Magnetoresistive phenomena in an Fe-filled carbon nanotube/elastomer composite

    International Nuclear Information System (INIS)

    Hudziak, S; Baxendale, M; Darfeuille, A; Zhang, R; Peijs, T; Mountjoy, G; Bertoni, G

    2010-01-01

    DC magnetoresistive effects were observed in above-percolation-threshold loaded Fe-filled carbon nanotube/polyurethane-urea composite samples. A phenomenological model is derived from interpretation of resistance relaxation for a range of axial strains. The large instantaneous magnetoresistance of + 90% observed at low axial strain was a result of conduction pathway breaking caused by preferential orientation of the conducting nanotubes perpendicular to the axial current flow: a result of the magnetic torque experienced by the ferromagnetic nanotube core. At large strain the observed large instantaneous change in resistance of - 90% resulted from voltage-driven relaxation in the conducting nanotube network. At high axial strain the competition between voltage-driven relaxation and a magnetic torque gave rise to an oscillatory component of resistance relaxation.

  12. Magnetoresistive phenomena in an Fe-filled carbon nanotube/elastomer composite.

    Science.gov (United States)

    Hudziak, S; Darfeuille, A; Zhang, R; Peijs, T; Mountjoy, G; Bertoni, G; Baxendale, M

    2010-03-26

    DC magnetoresistive effects were observed in above-percolation-threshold loaded Fe-filled carbon nanotube/polyurethane-urea composite samples. A phenomenological model is derived from interpretation of resistance relaxation for a range of axial strains. The large instantaneous magnetoresistance of + 90% observed at low axial strain was a result of conduction pathway breaking caused by preferential orientation of the conducting nanotubes perpendicular to the axial current flow: a result of the magnetic torque experienced by the ferromagnetic nanotube core. At large strain the observed large instantaneous change in resistance of - 90% resulted from voltage-driven relaxation in the conducting nanotube network. At high axial strain the competition between voltage-driven relaxation and a magnetic torque gave rise to an oscillatory component of resistance relaxation.

  13. Enhancement of mechanical and tribotechnical properties of polymer composites with thermoplastic UHMWPE and PEEK matrices by loading carbon nanofibers/nanotubes

    Science.gov (United States)

    Panin, S. V.; Kornienko, L. A.; Anh, Nguyen Duc; Alexenko, V. O.; Ivanova, L. R.

    2017-12-01

    For comparative evaluation of the influence of carbon nanofiber/nanotube loading in two different thermoplastic matrices (UHMWPE and PEEK), some mechanical and tribotechnical properties of the nanocomposites have been studied. It is shown that mechanical properties of nanocomposites change in various manners with increasing loading of carbon nanofibers and nanotubes. Herewith, the wear resistance of the "UHMWPE+1 wt% CNF and PEEK + 1 wt% CNF" composites under dry sliding friction is doubled. It is shown that, regardless of various effects on permolecular structure formation, the studied nanofillers enhance the wear resistance of the composites in a similar manner. A comparative analysis of the influence of nanofillers on the modification of mechanical and tribotechnical properties of UHMWPE- and PEEK-based matrices is made.

  14. An autonomously electrically self-healing liquid metal-elastomer composite for robust soft-matter robotics and electronics.

    Science.gov (United States)

    Markvicka, Eric J; Bartlett, Michael D; Huang, Xiaonan; Majidi, Carmel

    2018-07-01

    Large-area stretchable electronics are critical for progress in wearable computing, soft robotics and inflatable structures. Recent efforts have focused on engineering electronics from soft materials-elastomers, polyelectrolyte gels and liquid metal. While these materials enable elastic compliance and deformability, they are vulnerable to tearing, puncture and other mechanical damage modes that cause electrical failure. Here, we introduce a material architecture for soft and highly deformable circuit interconnects that are electromechanically stable under typical loading conditions, while exhibiting uncompromising resilience to mechanical damage. The material is composed of liquid metal droplets suspended in a soft elastomer; when damaged, the droplets rupture to form new connections with neighbours and re-route electrical signals without interruption. Since self-healing occurs spontaneously, these materials do not require manual repair or external heat. We demonstrate this unprecedented electronic robustness in a self-repairing digital counter and self-healing soft robotic quadruped that continue to function after significant damage.

  15. New Textile Sensors for In Situ Structural Health Monitoring of Textile Reinforced Thermoplastic Composites Based on the Conductive Poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) Polymer Complex.

    Science.gov (United States)

    Jerkovic, Ivona; Koncar, Vladan; Grancaric, Ana Marija

    2017-10-10

    Many metallic structural and non-structural parts used in the transportation industry can be replaced by textile-reinforced composites. Composites made from a polymeric matrix and fibrous reinforcement have been increasingly studied during the last decade. On the other hand, the fast development of smart textile structures seems to be a very promising solution for in situ structural health monitoring of composite parts. In order to optimize composites' quality and their lifetime all the production steps have to be monitored in real time. Textile sensors embedded in the composite reinforcement and having the same mechanical properties as the yarns used to make the reinforcement exhibit actuating and sensing capabilities. This paper presents a new generation of textile fibrous sensors based on the conductive polymer complex poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) developed by an original roll to roll coating method. Conductive coating for yarn treatment was defined according to the preliminary study of percolation threshold of this polymer complex. The percolation threshold determination was based on conductive dry films' electrical properties analysis, in order to develop highly sensitive sensors. A novel laboratory equipment was designed and produced for yarn coating to ensure effective and equally distributed coating of electroconductive polymer without distortion of textile properties. The electromechanical properties of the textile fibrous sensors confirmed their suitability for in situ structural damages detection of textile reinforced thermoplastic composites in real time.

  16. Textile impregnation with thermoplastic resin - models and application

    NARCIS (Netherlands)

    Loendersloot, Richard; Grouve, Wouter Johannes Bernardus; Lamers, E.A.D.; Wijskamp, Sebastiaan; Kelly, P.A.; Bickerton, S.; Lescher, P.; Govignon, Q.

    2012-01-01

    One of the key issues of the development of cost-effective thermoplastic composites for the aerospace industry is the process quality control. A complete, void free impregnation of the textile reinforcement by the thermoplastic resin is an important measure of the quality of composites. The

  17. New Textile Sensors for In Situ Structural Health Monitoring of Textile Reinforced Thermoplastic Composites Based on the Conductive Poly(3,4-ethylenedioxythiophene-poly(styrenesulfonate Polymer Complex

    Directory of Open Access Journals (Sweden)

    Ivona Jerkovic

    2017-10-01

    Full Text Available Many metallic structural and non-structural parts used in the transportation industry can be replaced by textile-reinforced composites. Composites made from a polymeric matrix and fibrous reinforcement have been increasingly studied during the last decade. On the other hand, the fast development of smart textile structures seems to be a very promising solution for in situ structural health monitoring of composite parts. In order to optimize composites’ quality and their lifetime all the production steps have to be monitored in real time. Textile sensors embedded in the composite reinforcement and having the same mechanical properties as the yarns used to make the reinforcement exhibit actuating and sensing capabilities. This paper presents a new generation of textile fibrous sensors based on the conductive polymer complex poly(3,4-ethylenedioxythiophene-poly(styrenesulfonate developed by an original roll to roll coating method. Conductive coating for yarn treatment was defined according to the preliminary study of percolation threshold of this polymer complex. The percolation threshold determination was based on conductive dry films’ electrical properties analysis, in order to develop highly sensitive sensors. A novel laboratory equipment was designed and produced for yarn coating to ensure effective and equally distributed coating of electroconductive polymer without distortion of textile properties. The electromechanical properties of the textile fibrous sensors confirmed their suitability for in situ structural damages detection of textile reinforced thermoplastic composites in real time.

  18. 木质素/热塑性塑料复合材料界面增容的研究进展%Progress of interfacial compatibilization methods of lignin/thermoplast composites

    Institute of Scientific and Technical Information of China (English)

    陈福泉; 赵永青; 冯彦洪; 瞿金平

    2014-01-01

    Lignin is mixed into thermoplast as organic particulate filler, which resolves the tough problems of resource utilization of black liquor from paper industry, growing tension of petroleum feedstock and increasing environmental pollution. The compatibility between lignin and thermoplast is directly related to application and development of lignin in the plastics industry. This paper begins with an overview of the structure and properties of lignin and performance analysis of lignin/thermoplastic composites, and then elaborates the methods and principles of interfacial compatibilization between lignin and thermoplast. The methods of compatibilization are divided into adding compatibilizer, modifying lignin and modifying thermoplastics, and the three methods are compared and analyzed. The methods of adding compatibilizer and modifying thermoplastics are more commonly used than the modifying lignin for interfacial compatibilizing of the composites. Esterified lignin has better compatibilization than alkylated lignin. Then alternate and compounded use of the compatibilizing methods for lignin-based composites are reviewed. Finally, future research directions and ideas of compatibilization in lignin/thermoplastic composites are discussed.%将木质素作为一种有机颗粒填料添加到热塑性塑料中,可解决造纸黑液资源化利用、石油原料日渐紧张以及环境污染加剧等严峻问题。而木质素与热塑性塑料之间相容性直接影响木质素在塑料工业中的应用与发展。首先简要概述了木质素结构与性质和木质素/热塑性塑料复合材料的性能分析,然后系统地阐述国内外研究木质素/热塑性塑料复合材料界面增容方法及其原理;增容方法按添加相容剂、改性木质素和改性塑料进行归类,并对3种增容方法进行比较分析;接着综述了木质素复合材料中增容方法的交叉复合使用;最后对未来木质素/热塑性塑

  19. Influence of fiber content on mechanical, morphological and thermal properties of kenaf fibers reinforced poly(vinyl chloride)/thermoplastic polyurethane poly-blend composites

    International Nuclear Information System (INIS)

    El-Shekeil, Y.A.; Sapuan, S.M.; Jawaid, M.; Al-Shuja’a, O.M.

    2014-01-01

    Highlights: • Increasing fiber content decreased tensile strength and strain. • Tensile modulus was increasing with increase in fiber content. • SEM showed fiber/matrix poor adhesion. • Impact strength was decreasing with increase in fiber content. • Lower thermal stability with increase in fiber content was observed. - Abstract: Kenaf (Hibiscus Cannabinus) bast fiber reinforced poly(vinyl chloride) (PVC)/thermoplastic polyurethane (TPU) poly-blend was prepared by melt mixing method using Haake Polydrive R600 internal mixer. The composites were prepared with different fiber content: 20%, 30% and 40% (by weight), with the processing parameters: 140 °C, 11 min, and 40 rpm for temperature, time and speed, respectively. After mixing, the composite was compressed using compressing molding machine. Mechanical properties (i.e. tensile properties, flexural properties, impact strength) were studied. Morphological properties of tensile fracture surface were studied using Scanning electron microscope (SEM). Thermal properties of the composites were studied using Thermogravimetric Analyses (TGA). PVC/TPU/KF composites have shown lower tensile strength and strain with increase in fiber content. Tensile modulus showed an increasing trend with increase in fiber content. Impact strength decreased with increase in fiber content; however, high impact strength was observed even with 40% fiber content (20.2 kJ/m 2 ). Mean while; the 20% and 30% fiber contents showed higher impact strength of 34.9, 27.9 kJ/m 2 ; respectively. SEM showed that there is poor fiber/matrix adhesion. Thermal degradation took place in three steps. In the first step, composites as well as the matrix had a similar stability. At the second step, matrix showed a slightly better stability than the composites. At the last step, composites showed a better stability than the matrix

  20. The influence of zinc hydroxystannate on reducing toxic gases (CO, NO{sub x} and HCN) generation and fire hazards of thermoplastic polyurethane composites

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Bibo; Sheng, Haibo [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Shi, Yongqian [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, Jiangsu, Suzhou 215123 (China); Song, Lei [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Zhang, Yan [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, Jiangsu, Suzhou 215123 (China); Hu, Yuan, E-mail: yuanhu@ustc.edu.cn [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China); Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, Jiangsu, Suzhou 215123 (China); Hu, Weizhao, E-mail: hwz1988@ustc.edu.cn [State Key Laboratory of Fire Science, University of Science and Technology of China, Anhui 230026 (China)

    2016-08-15

    Highlights: • The ZnHS could significantly enhance the mechanical properties of the TPU composites. • ZnHS has excellent smoke suppression and reduction the HRR for TPU composites. • ZnHS shows significant decrease in CO, HCN, NO{sub x} for TPU composites. • These improvements are due to charring and catalytic degradation the toxic gases. - Abstract: A uniform zinc hydroxystannate (ZnHS) microcube was synthesized to reduce toxicity and fire hazards of thermoplastic polyurethane (TPU) composites using ammonium polyphosphate as a flame retardant agent. The structure, morphology and thermal properties of ZnHS were characterized by X-ray diffraction, transmission electron microscopy and thermogravimetric analysis, respectively. Smoke suppression properties and synergistic flame retardant effect of ZnHS on flame retardant TPU composites were intensively investigated by smoke density test, cone calorimeter test, and thermalgravimetric analysis. Thermogravimetric analysis/infrared spectrometry and tube furnace were employed to evaluate the toxic gases (CO, NO{sub x} and HCN) of TPU composites. The incorporation of ZnHS into TPU matrix effectively improved the fire safety and restrained the smoke density, which is attributed to that the char residue catalyzed by ZnHS enhanced barrier effect that reduced peak heat release rate, total heat release, smoke particles and organic volatiles during combustion. Furthermore, the ZnHS synergist demonstrated high efficiency in catalytic degradation of the toxic gases, which obviously decreased total volatiled product and toxic volatiles evolved, such as the CO, HCN and NO{sub x}, indicating suppressed toxicity of the TPU composites.

  1. Effects of KMnO4 Treatment on the Flexural, Impact, and Thermal Properties of Sugar Palm Fiber-Reinforced Thermoplastic Polyurethane Composites

    Science.gov (United States)

    Mohammed, A. A.; Bachtiar, D.; Rejab, M. R. M.; Jiang, X. X.; Abas, Falak O.; Abass, Raghad U.; Hasany, S. F.; Siregar, Januar P.

    2018-05-01

    Global warming has had a great impact on environmental changes since the last decade. Eco-friendly industrial products are of great importance to sustain life on earth, including using natural composites. Natural fibers used as fillers are also environmentally valuable because of their biodegradable nature. However, compatibility issues between the fiber and its respective matrix is a major concern. The present work focused on the study of the flexural, impact, and thermal behaviors of environmentally friendly sugar palm fibers (SPF) incorporated into a composite with thermoplastic polyurethane (TPU). Two techniques (extrusion and compression molding) were used to prepare these composites. The fiber size and dosage were kept constant at 250 µm and 30 wt.% SPF, respectively. The effects of potassium permanganate (KMnO4) treatment on the flexural, impact, and thermal behaviors of the treated SPF with 6% NaOH-reinforced TPU composites were investigated. Three different concentrations of KMnO4 (0.033%, 0.066%, and 0.125%) were studied for this purpose. The characterization of the flexural and impact properties of the new TPU/SPF composites was studied as per American Society for Testing Materials ASTM standards. Thermogravimetric analysis was employed for thermal behavior analysis of the TPU/SPF composites. The best flexural strength, impact strength, and modulus properties (8.118 MPa, 55.185 kJ/m2, and 262.102 MPa, respectively) were obtained with a 0.033% KMnO4-treated sample. However, all flexural strength, impact strength, and modulus properties for the KMnO4-treated samples were lower than the sample treated only with 6% NaOH. The highest thermal stability was also shown by the sample treated with 0.033% KMnO4. Therefore, this method enhanced the thermal properties of the TPU/SPF composites with clear deterioration of the flexural and impact properties.

  2. A Soft Gripper with Rigidity Tunable Elastomer Strips as Ligaments.

    Science.gov (United States)

    Nasab, Amir Mohammadi; Sabzehzar, Amin; Tatari, Milad; Majidi, Carmel; Shan, Wanliang

    2017-12-01

    Like their natural counterparts, soft bioinspired robots capable of actively tuning their mechanical rigidity can rapidly transition between a broad range of motor tasks-from lifting heavy loads to dexterous manipulation of delicate objects. Reversible rigidity tuning also enables soft robot actuators to reroute their internal loading and alter their mode of deformation in response to intrinsic activation. In this study, we demonstrate this principle with a three-fingered pneumatic gripper that contains "programmable" ligaments that change stiffness when activated with electrical current. The ligaments are composed of a conductive, thermoplastic elastomer composite that reversibly softens under resistive heating. Depending on which ligaments are activated, the gripper will bend inward to pick up an object, bend laterally to twist it, and bend outward to release it. All of the gripper motions are generated with a single pneumatic source of pressure. An activation-deactivation cycle can be completed within 15 s. The ability to incorporate electrically programmable ligaments in a pneumatic or hydraulic actuator has the potential to enhance versatility and reduce dependency on tubing and valves.

  3. Contact and friction in systems with fibre reinforced elastomers

    NARCIS (Netherlands)

    Rodriguez Pareja, Natalia Valentina

    2012-01-01

    The tribological behaviour (contact and friction) of systems that include fibre reinforced elastomers is studied in this thesis. The elastomer composite is considered to behave as a viscoelastic anisotropic continuum material. In the defined tribo-system, the most influential friction mechanism is

  4. A Novel CAE Method for Compression Molding Simulation of Carbon Fiber-Reinforced Thermoplastic Composite Sheet Materials

    Directory of Open Access Journals (Sweden)

    Yuyang Song

    2018-06-01

    Full Text Available Its high-specific strength and stiffness with lower cost make discontinuous fiber-reinforced thermoplastic (FRT materials an ideal choice for lightweight applications in the automotive industry. Compression molding is one of the preferred manufacturing processes for such materials as it offers the opportunity to maintain a longer fiber length and higher volume production. In the past, we have demonstrated that compression molding of FRT in bulk form can be simulated by treating melt flow as a continuum using the conservation of mass and momentum equations. However, the compression molding of such materials in sheet form using a similar approach does not work well. The assumption of melt flow as a continuum does not hold for such deformation processes. To address this challenge, we have developed a novel simulation approach. First, the draping of the sheet was simulated as a structural deformation using the explicit finite element approach. Next, the draped shape was compressed using fluid mechanics equations. The proposed method was verified by building a physical part and comparing the predicted fiber orientation and warpage measurements performed on the physical parts. The developed method and tools are expected to help in expediting the development of FRT parts, which will help achieve lightweight targets in the automotive industry.

  5. Mechanical Design Handbook for Elastomers

    Science.gov (United States)

    Darlow, M.; Zorzi, E.

    1986-01-01

    Mechanical Design Handbook for Elastomers reviews state of art in elastomer-damper technology with particular emphasis on applications of highspeed rotor dampers. Self-contained reference but includes some theoretical discussion to help reader understand how and why dampers used for rotating machines. Handbook presents step-by-step procedure for design of elastomer dampers and detailed examples of actual elastomer damper applications.

  6. Chimeric Plastics : a new class of thermoplastic

    Science.gov (United States)

    Sonnenschein, Mark

    A new class of thermoplastics (dubbed ``Chimerics'') is described that exhibits a high temperature glass transition followed by high performance elastomer properties, prior to melting. These transparent materials are comprised of co-continuous phase-separated block copolymers. One block is an amorphous glass with a high glass transition temperature, and the second is a higher temperature phase transition block creating virtual thermoreversible crosslinks. The material properties are highly influenced by phase separation on the order of 10-30 nanometers. At lower temperatures the polymer reflects the sum of the block copolymer properties. As the amorphous phase glass transition is exceeded, the virtual crosslinks of the higher temperature second phase dominate the plastic properties, resulting in rubber-like elasticity.

  7. Development of a new inexpensive green thermoplastic composite and evaluation of its physico-mechanical and wear properties

    International Nuclear Information System (INIS)

    Syed, Murtuza Ali; Syed, Akheel Ahmed

    2012-01-01

    Highlights: ► Turmeric spent (TS) incorporated polypropylene (PP) green composites were fabricated. ► Addition of TS into PP matrix improved tensile modulus and flexural properties of composites. ► The water absorption characteristics of composites were determined. ► Wear volume loss and specific wear rate as a function of abrading distance and load were determined. ► Surface morphology of composites was examined using scanning electron microscope. -- Abstract: In the present study an attempt has been made to use turmeric spent (TS) as reinforcing filler to fabricate polypropylene (PP) green composite for load bearing and tribological applications. PP/TS composites were fabricated using varying amounts of TS viz, 10%, 20%, 30% and 40% (w/w) by twin screw extrusion method. The fabricated PP green composites were evaluated for physico-mechanical and tribological properties. Experimentally obtained tensile values were compared with theoretically predicted values using different theoretical models. Tensile modulus of composites increased from 1041 to 1771 MPa with the increase in filler addition from 0 to 40 wt.%. Flexural strength and flexural modulus of composites were improved after incorporation of TS into PP matrix. The water absorption characteristics of composites were determined. The effect of abrading distances viz., 150, 300, 450, and 600 m and different loads of 23.54 and 33.54 N at 200 rpm on the abrasive wear behaviour were studied using dry sand/rubber wheel abrasive test rig. The TS filler lowered the abrasion resistance of PP/TS composites. The wear volume loss and specific wear rate as a function of abrading distance and load were determined. The surface morphology of tensile fractured green composites and their worn surface features were examined under scanning electron microscope.

  8. Thermal load histories for North American roof assembles using various cladding materials including wood-thermoplastic composite shingles

    Science.gov (United States)

    J. E. Winandy

    2006-01-01

    Since 1991, thermal load histories for various roof cladding types have been monitored in outdoor attic structures that simulate classic North American light-framed construction. In this paper, the 2005 thermal loads for wood-based composite roof sheathing, wood rafters, and attics under wood-plastic composite shingles are compared to common North American roof...

  9. Dry Process for Manufacturing Hybridized Boron Fiber/Carbon Fiber Thermoplastic Composite Materials from a Solution Coated Precursor

    Science.gov (United States)

    Belvin, Harry L. (Inventor); Cano, Roberto J. (Inventor)

    2003-01-01

    An apparatus for producing a hybrid boron reinforced polymer matrix composite from precursor tape and a linear array of boron fibers. The boron fibers are applied onto the precursor tapes and the precursor tape processed within a processing component having an impregnation bar assembly. After passing through variable-dimension forming nip-rollers, the precursor tape with the boron fibers becomes a hybrid boron reinforced polymer matrix composite. A driving mechanism is used to pulled the precursor tape through the method and a take-up spool is used to collect the formed hybrid boron reinforced polymer matrix composite.

  10. Generating Autoclave-Level Mechanical Properties with Out-of-Autoclave Thermoplastic Placement of Large Composite Aerospace Structures, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — While in the 1970's and 1980's, composites were adopted for aerospace structure for increased performance and weight savings, the 1990's and 2000's witnessed the...

  11. Novel Thermoplastic Elastomers Based on Benzofulvene: Synthesis and Mechanical Properties

    Science.gov (United States)

    2015-12-01

    styrene generally requires low polymerization temperature (-78 °C) in polar solvent (THF) due to the low monomer ceiling temperature caused by the bulky...and poly(D-lactide) (PDLA) are semicrystalline polymers (Tm ~170 °C). Blends of PLLA and PDLA can form stereocomplex crystals which further improves

  12. A small angle neutron scattering study of thermoplastic elastomer

    Energy Technology Data Exchange (ETDEWEB)

    Sutiarso,; Edy Giri, R Putra; Andon, Insani; Sudirman,; Sudaryanto, [Materials Science Research Centre, National Atomic Energy Agency, Jakarta (Indonesia)

    1998-10-01

    A bilateral scientific cooperation, in the small angle neutron scattering has been agreed upon between CIAE, China and BATAN, Indonesia as well as MINT Malaysia. As stated in the agreed proposal that the objective of this cooperation, in the initial stage (stage-1), was to have a regional intercomparison measurements of SANS instruments in order to determine their characteristic/performance. Therefore, this report is supposed to describe the progress in the SANS instrument development of each country involved during the period of 1996/97 and some activities related to the SANS instrument. Since, up to now, we have not yet received any progresses reported from either China or Malaysia, this report will describe the progress of SANS`s activities in BATAN only. (author)

  13. Preparation and properties of thermoplastic poly(caprolactone) composites containing high amount of esterified starch without plasticizer.

    Science.gov (United States)

    Sun, Yujie; Hu, Qiongen; Qian, Jiangtao; Li, Ting; Ma, Piming; Shi, Dongjian; Dong, Weifu; Chen, Mingqing

    2016-03-30

    Based on stearyl chloride and native starch, esterified starch were prepared and the chemical structure was characterized by (1)H NMR and FTIR. It was found that stearyl chloride was an efficient agent to fabricate esterified starch with high degree of substitution (DS). During the melt blending of esterified starch (80 wt%) and poly(caprolactone) (PCL, 20 wt%), it was shown the torque of PCL/esterified starch was much lower than that of PCL/native starch without any plasticizer, and further decreased with increasing DS. Compared with PCL/native starch, the tensile properties of PCL/esterified starch composites were significantly enhanced. The tensile strength and elongation at break were increased from 2.7 MPa to 56% for PCL/native starch composites to 9.1 MPa and 626% for PCL/esterified starch ones with DS of 1.50, respectively. SEM observation revealed the esterified starch particles in matrix became smaller and more uniform. In addition, the water resistance and hydrophobic character of PCL/esterified starch composites were improved. PCL composites containing 80 wt% esterified starch with favorable mechanical properties would have great potential applications in broad areas. Copyright © 2015 Elsevier Ltd. All rights reserved.

  14. A note on the effect of the fiber curvature on the micromechanical behavior of natural fiber reinforced thermoplastic composites

    Directory of Open Access Journals (Sweden)

    M. A. Escalante-Solis

    2015-12-01

    Full Text Available To better understand the role of the fiber curvature on the tensile properties of short-natural-fiber reinforced composites, a photoelastic model and a finite element analysis were performed in a well characterized henequen fiber-high density polyethylene composite material. It was hypothesized that the angle of orientation of the inclusion and the principal material orientation with respect to the applied load was very important in the reinforcement mechanics. From the photoelastic and finite element analysis it was found that the stress distribution around the fiber inclusion was different on the concave side from that observed on the convex side and an efficient length of stress transfer was estimated to be approximately equal to one third the average fiber length. This approach was used to predict the short-natural-fiber reinforced composite mechanical properties using probabilistic functions modifications of the rule of mixtures models developed by Fukuda-Chow and the Fukuda-Kawata. Recognizing the inherent flexibility that curves the natural fibers during processing, the consideration of a length of one third of the average length l should improve the accuracy of the calculations of the mechanical properties using theoretical models.

  15. An analytical/numerical correlation study of the multiple concentric cylinder model for the thermoplastic response of metal matrix composites

    Science.gov (United States)

    Pindera, Marek-Jerzy; Salzar, Robert S.; Williams, Todd O.

    1993-01-01

    The utility of a recently developed analytical micromechanics model for the response of metal matrix composites under thermal loading is illustrated by comparison with the results generated using the finite-element approach. The model is based on the concentric cylinder assemblage consisting of an arbitrary number of elastic or elastoplastic sublayers with isotropic or orthotropic, temperature-dependent properties. The elastoplastic boundary-value problem of an arbitrarily layered concentric cylinder is solved using the local/global stiffness matrix formulation (originally developed for elastic layered media) and Mendelson's iterative technique of successive elastic solutions. These features of the model facilitate efficient investigation of the effects of various microstructural details, such as functionally graded architectures of interfacial layers, on the evolution of residual stresses during cool down. The available closed-form expressions for the field variables can readily be incorporated into an optimization algorithm in order to efficiently identify optimal configurations of graded interfaces for given applications. Comparison of residual stress distributions after cool down generated using finite-element analysis and the present micromechanics model for four composite systems with substantially different temperature-dependent elastic, plastic, and thermal properties illustrates the efficacy of the developed analytical scheme.

  16. The Current State of Silicone-Based Dielectric Elastomer Transducers

    DEFF Research Database (Denmark)

    Madsen, Frederikke Bahrt; Daugaard, Anders Egede; Hvilsted, Søren

    2016-01-01

    class of transducer due to their inherent lightweight and potentially large strains. For the field to progress towards industrial implementation, a leap in material devel- opment is required, specifically targeting longer lifetime and higher energy densities to provide more efficient transduction at lower...... driving voltages. In this review, the current state of sili- cone elastomers for DETs is summarised and critically discussed, including commercial elastomers, composites, polymer blends, grafted elastomers and complex network structures. For future developments in the field it is essential that all aspects...

  17. Rigidity-tuning conductive elastomer

    Science.gov (United States)

    Shan, Wanliang; Diller, Stuart; Tutcuoglu, Abbas; Majidi, Carmel

    2015-06-01

    We introduce a conductive propylene-based elastomer (cPBE) that rapidly and reversibly changes its mechanical rigidity when powered with electrical current. The elastomer is rigid in its natural state, with an elastic (Young’s) modulus of 175.5 MPa, and softens when electrically activated. By embedding the cPBE in an electrically insulating sheet of polydimethylsiloxane (PDMS), we create a cPBE-PDMS composite that can reversibly change its tensile modulus between 37 and 1.5 MPa. The rigidity change takes ˜6 s and is initiated when a 100 V voltage drop is applied across the two ends of the cPBE film. This magnitude of change in elastic rigidity is similar to that observed in natural skeletal muscle and catch connective tissue. We characterize the tunable load-bearing capability of the cPBE-PDMS composite with a motorized tensile test and deadweight experiment. Lastly, we demonstrate the ability to control the routing of internal forces by embedding several cPBE-PDMS ‘active tendons’ into a soft robotic pneumatic bending actuator. Selectively activating the artificial tendons controls the neutral axis and direction of bending during inflation.

  18. Rigidity-tuning conductive elastomer

    International Nuclear Information System (INIS)

    Shan, Wanliang; Diller, Stuart; Tutcuoglu, Abbas; Majidi, Carmel

    2015-01-01

    We introduce a conductive propylene-based elastomer (cPBE) that rapidly and reversibly changes its mechanical rigidity when powered with electrical current. The elastomer is rigid in its natural state, with an elastic (Young’s) modulus of 175.5 MPa, and softens when electrically activated. By embedding the cPBE in an electrically insulating sheet of polydimethylsiloxane (PDMS), we create a cPBE–PDMS composite that can reversibly change its tensile modulus between 37 and 1.5 MPa. The rigidity change takes ∼6 s and is initiated when a 100 V voltage drop is applied across the two ends of the cPBE film. This magnitude of change in elastic rigidity is similar to that observed in natural skeletal muscle and catch connective tissue. We characterize the tunable load-bearing capability of the cPBE–PDMS composite with a motorized tensile test and deadweight experiment. Lastly, we demonstrate the ability to control the routing of internal forces by embedding several cPBE–PDMS ‘active tendons’ into a soft robotic pneumatic bending actuator. Selectively activating the artificial tendons controls the neutral axis and direction of bending during inflation. (paper)

  19. Aerogel / Polymer Composite Materials

    Science.gov (United States)

    Williams, Martha K. (Inventor); Smith, Trent M. (Inventor); Fesmire, James E. (Inventor); Roberson, Luke B. (Inventor); Clayton, LaNetra M. (Inventor)

    2017-01-01

    The invention provides new composite materials containing aerogels blended with thermoplastic polymer materials at a weight ratio of aerogel to thermoplastic polymer of less than 20:100. The composite materials have improved thermal insulation ability. The composite materials also have better flexibility and less brittleness at low temperatures than the parent thermoplastic polymer materials.

  20. Characterizing the influence of matrix ductility on damage phenomenology in continuous fiber-reinforced thermoplastic laminates undergoing quasi-static indentation

    KAUST Repository

    Yudhanto, Arief; Wafai, Husam; Lubineau, Gilles; Yaldiz, R.; Verghese, N.

    2017-01-01

    The use of thermoplastic matrix was known to improve the impact properties of laminated composites. However, different ductility levels can exist in a single family of thermoplastic matrix, and this may consequently modify the damage phenomenology

  1. Attribute based selection of thermoplastic resin for vacuum infusion process

    DEFF Research Database (Denmark)

    Prabhakaran, R.T. Durai; Lystrup, Aage; Løgstrup Andersen, Tom

    2011-01-01

    The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable...... for different engineering applications, and few of those are available in a not yet polymerised form suitable for resin infusion. The proper selection of a new resin system among these thermoplastic polymers is a concern for manufactures in the current scenario and a special mathematical tool would...... be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection...

  2. Investigation on γ-irradiated PP/ethylene acrylic elastomer TPVs by rheological and thermal approaches

    Science.gov (United States)

    Dutta, Anindya; Ghosh, Anup K.

    2018-03-01

    Polypropylene (PP) was melt blended with varying concentration of ethylene acrylic elastomer (AEM) in a twin screw extruder and then γ-irradiated at several radiation doses to achieve a series of thermoplastic vulcanizates (TPV). The effect of AEM concentration and γ-irradiation on flow characteristics, crystallization and thermal degradation of blends were explained using melt dynamic rheology, differential scanning calorimetry and thermogravimetric analysis. Gel content values and dynamic rheological data of PP and AEM at different radiation doses confirmed the incessant scissioning of PP chains with radiation doses except for highest radiation dose, where crosslinking of PP chains took place and the incessant crosslinking of AEM chains irrespective of radiation doses. Oxidative degradation of PP was confirmed by FTIR spectroscopy, which also exhibited absence of any chemical interaction between two constituent polymers. Normalized crystallinity and melting point of compositions, obtained from DSC, decreased with the radiation doses. Furthermore, with the radiation doses clear shifts of maxima of the melting peak towards the lower temperature were observed for neat PP and blends. Thermal stability of PP and blends, as observed by TGA, reduced significantly with irradiation; whereas for AEM, no discernable change was observed. Enhanced chain scissioning of PP in presence of AEM reduced the thermal stability of blends, especially at lower irradiation. This reduction of thermal stability was established by "rule of mixture", applied to the activation energy of thermal degradation. Thus, optimization of radiation doses to prepare TPVs was established.

  3. ZnO as a cheap and effective filler for high breakdown strength elastomers

    DEFF Research Database (Denmark)

    Yu, Liyun; Skov, Anne Ladegaard

    2017-01-01

    . In this article, we explore the use of a cheap and abundant metal oxide filler, namely ZnO, as a filler in silicone-based dielectric elastomers. The electro-mechanical properties of the elastomer composites are investigated, and their performance is evaluated by means of figures of merit. Various commercial...

  4. Glycerol as high-permittivity liquid filler in dielectric silicone elastomers

    DEFF Research Database (Denmark)

    Mazurek, Piotr Stanislaw; Yu, Liyun; Gerhard, R.

    2016-01-01

    A recently reported novel class of elastomers was tested with respect to its dielectric properties. The new elastomer materialis based on a commercially available poly(dimethylsiloxane) composition, which has been modified by embedding glycerol droplets intoits matrix. The approach has two major ......, and the applicability ofthe models is discussed. VC 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016, 133, 44153....

  5. Analyzing the Mechanical Behavior of Polymer and Composite Materials by Means of Unique Method of Deformation Calorimetry

    Science.gov (United States)

    Bessonova, N. P.; Chvalun, S. N.

    2018-06-01

    Results are presented from long-term investigations of a wide range of polymer systems, varying from elastomers and thermoplastic elastomers to plastics and fibers. The thermophysical properties of both initial and modifying additive-containing polysiloxanes, block copolymers, and poleolefins that differ in chemical nature, structure, and composition are analyzed. It is shown that deformation calorimetry allows the simultaneous registration of mechanical (from 5 × 10-3 kg) and thermal effects (at a sensitivity of 2 × 10‒7 J/s), and the determination of changes in enthalpy, internal energy, and intra- and intermolecular contributions to the formation of the tensile stress response. In other words, it provides a unique opportunity to analyze the deformation mechanism of investigated systems and its dependence on the changing parameters.

  6. Theory of Dielectric Elastomers

    Science.gov (United States)

    2010-10-25

    feature of life is to receive and process information from the environment, and then move. The movements are responsible for diverse functions, far...beyond the function of going from place to place. For example, an octopus can change its color at an astonishing speed, for camouflage and signaling...in engineering are indeed apt in mimicking the salient feature of life: movements in response to stimuli. An electric field can cause an elastomer

  7. Mechanical Properties of Isotactic Polypropylene Modified with Thermoplastic Potato Starch

    Science.gov (United States)

    Knitter, M.; Dobrzyńska-Mizera, M.

    2015-05-01

    In this paper selected mechanical properties of isotactic polypropylene (iPP) modified with potato starch have been presented. Thermoplastic starch (TPS) used as a modifier in the study was produced from potato starch modified with glycerol. Isotactic polypropylene/thermoplastic potato starch composites (iPP/TPS) that contained 10, 30, 50 wt.% of modified starch were examined using dynamic mechanical-thermal analysis, static tensile, Brinell hardness, and Charpy impact test. The studies indicated a distinct influence of a filler content on the mechanical properties of composites in comparison with non-modified polypropylene.

  8. Phase Behavior of Three PBX Elastomers in High-Pressure Chlorodifluoromethane

    Science.gov (United States)

    Lee, Byung-Chul

    2017-10-01

    The phase equilibrium behavior data are presented for three kinds of commercial polymer-bonded explosive (PBX) elastomers in chlorodifluoromethane (HCFC22). Levapren^{{registered }} ethylene- co-vinyl acetate (LP-EVA), HyTemp^{{registered }} alkyl acrylate copolymer (HT-ACM), and Viton^{{registered }} fluoroelastomer (VT-FE) were used as the PBX elastomers. For each elastomer + HCFC22 system, the cloud point (CP) and/or bubble point (BP) pressures were measured while varying the temperature and elastomer composition using a phase equilibrium apparatus fitted with a variable-volume view cell. The elastomers examined in this study indicated a lower critical solution temperature phase behavior in the HCFC22 solvent. LP-EVA showed the CPs at temperatures of 323 K to 343 K and at pressures of 3 MPa to 10 MPa, whereas HT-ACM showed the CPs at conditions between 338 K and 363 K and between 4 MPa and 12 MPa. For the LP-EVA and HT-ACM elastomers, the BP behavior was observed at temperatures below about 323 K. For the VT-FE + HCFC22 system, only the CP behavior was observed at temperatures between 323 K and 353 K and at pressures between 6 MPa and 21 MPa. As the elastomer composition increased, the CP pressure increased, reached a maximum value at a specific elastomer composition, and then remained almost constant.

  9. Silicone-based Dielectric Elastomers

    DEFF Research Database (Denmark)

    Skov, Anne Ladegaard

    Efficient conversion of energy from one form to another (transduction) is an important topic in our daily day, and it is a necessity in moving away from the fossil based society. Dielectric elastomers hold great promise as soft transducers, since they are compliant and light-weight amongst many...... energy efficient solutions are highly sought. These properties allow for interesting products ranging very broadly, e.g. from eye implants over artificial skins over soft robotics to huge wave energy harvesting plants. All these products utilize the inherent softness and compliance of the dielectric...... elastomer transducers. The subject of this thesis is improvement of properties of silicone-based dielectric elastomers with special focus on design guides towards electrically, mechanically, and electromechanically reliable elastomers. Strategies for improving dielectric elastomer performance are widely...

  10. Determination of adhesion between thermoplastic and liquid silicone rubbers in hard-soft-combinations via mechanical peeling test

    Science.gov (United States)

    Kühr, C.; Spörrer, A.; Altstädt, V.

    2014-05-01

    The production of hard-soft-combinations via multi injection molding gained more and more importance in the last years. This is attributed to different factors. One principle reason is that the use of two-component injection molding technique has many advantages such as cancelling subsequent and complex steps and shortening the process chain. Furthermore this technique allows the combination of the properties of the single components like the high stiffness of the hard component and the elastic properties of the soft component. Because of the incompatibility of some polymers the adhesion on the interface has to be determined. Thereby adhesion is not only influenced by the applied polymers, but also by the injection molding parameters and the characteristics of the mold. Besides already known combinations of thermoplastics with thermoplastic elastomers (TPE), there consists the possibility to apply liquid silicone rubber (LSR) as soft component. A thermoplastic/LSR combination gains in importance due to the specific advantages of LSR to TPE. The faintly adhesion between LSR and thermoplastics is currently one of the key challenges when dealing with those combinations. So it is coercively necessary to improve adhesion between the two components by adding an adhesion promoter. To determine the promoters influence, it is necessary to develop a suitable testing method to investigate e.g. the peel resistance. The current German standard "VDI Richtlinie 2019', which is actually only employed for thermoplastic/TPE combinations, can serve as a model to determine the adhesion of thermoplastic/LSR combinations.

  11. The Future of Swelling Elastomers: An Elastomer Manufacturer's View of Swelling Elastomer Developments and Market Trends

    Directory of Open Access Journals (Sweden)

    R Seyger

    2013-06-01

    Full Text Available Swelling elastomers have gained acceptance as very effective products for creating sealing in various industries, including those creating energy from fossil fuels and geothermal resources. This paper outlines the research and development work being conducted not only in the application of these elastomers but also in the development work required to create new generations of elastomers. It touches on fundamental research into the mechanics of swelling with the intent to create a better and more predictable sealing as well as more advanced elastomers. It lifts the veil on the direction of work being done on new elastomers being developed in order to enable a better control of swelling. By doing so, the research is opening up field of applications for new equipment designs and mechanical possibilities in the future. Additionally, it addresses the need for a better and more in-depth dialogue between both chemical and mechanical engineers, and the elastomer companies and their customers on the potential that both swelling and non-swelling elastomers can offer to the industry as a whole.

  12. Patterning conductive PDMS nanocomposite in an elastomer using microcontact printing

    International Nuclear Information System (INIS)

    Liu, Chao-Xuan; Choi, Jin-Woo

    2009-01-01

    This paper introduces a simple method of embedding conductive and flexible elastomer micropatterns into a bulk elastomer. Employing microcontact printing and cast molding techniques, patterns consisting of conductive poly(dimethylsiloxane) (PDMS) composites mixed with multi-walled carbon nanotubes (MWCNTs) are embedded into bulk PDMS to form all-elastomer devices. To pattern conductive composites, a micromachined printing mold is utilized to transfer composite ink from a spin-coated thin layer to another substrate. Distinct from previously reported approaches, the printing mold in this technique, once fabricated, can be repeatedly used to generate new patterns and therefore greatly simplifies the device fabrication process and improves its efficiency. Manufactured devices with embedded conductive patterns exhibit excellent mechanical flexibility. With characterization of printing reliability, electrical conductivity of the composites is also shown with different loading percentages of MWCNTs. Furthermore, a simple strain gauge was fabricated and tested to demonstrate the potential applications of embedded conductive patterns. Overall, this approach demonstrates feasibility to be a simple method to pattern conductive elastomers that work as electrodes or sensing probes in PDMS-based devices. With further development, this technology yields many potential applications in lab-on-a-chip systems

  13. High breakdown-strength composites from liquid silicone rubbers

    DEFF Research Database (Denmark)

    Vudayagiri, Sindhu; Zakaria, Shamsul Bin; Yu, Liyun

    2014-01-01

    In this paper we investigate the performance of liquid silicone rubbers (LSRs) as dielectric elastomer transducers. Commonly used silicones in this application include room-temperature vulcanisable (RTV) silicone elastomers and composites thereof. Pure LSRs and their composites with commercially...

  14. Dielectric silicone elastomers with mixed ceramic nanoparticles

    International Nuclear Information System (INIS)

    Stiubianu, George; Bele, Adrian; Cazacu, Maria; Racles, Carmen; Vlad, Stelian; Ignat, Mircea

    2015-01-01

    Highlights: • Composite ceramics nanoparticles (MCN) with zirconium dioxide and lead zirconate. • Dielectric elastomer films wDith PDMS matrix and MCN as dielectric filler. • Hydrophobic character—water resistant and good flexibility specific to siloxanes. • Increased value of dielectric constant with the content of MCN in dielectric films. • Increased energy output from uniaxial deformation of the dielectric elastomer films. - Abstract: A ceramic material consisting in a zirconium dioxide-lead zirconate mixture has been obtained by precipitation method, its composition being proved by wide angle X-ray powder diffraction and energy-dispersive X-ray spectroscopy. The average diameter of the ceramic particles ranged between 50 and 100 nm, as revealed by transmission electron microscopy images. These were surface treated and used as filler for a high molecular mass polydimethylsiloxane-α,ω-diol (Mn = 450,000) prepared in laboratory, the resulted composites being further processed as films and crosslinked. A condensation procedure, unusual for polydimethylsiloxane having such high molecular mass, with a trifunctional silane was approached for the crosslinking. The effect of filler content on electrical and mechanical properties of the resulted materials was studied and it was found that the dielectric permittivity of nanocomposites increased in line with the concentration of ceramic nanoparticles

  15. Dielectric silicone elastomers with mixed ceramic nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Stiubianu, George, E-mail: george.stiubianu@icmpp.ro [“Petru Poni” Institute of Macromolecular Chemistry, Aleea Gr. Ghica Voda 41A, Iasi 700487 (Romania); Bele, Adrian; Cazacu, Maria; Racles, Carmen; Vlad, Stelian [“Petru Poni” Institute of Macromolecular Chemistry, Aleea Gr. Ghica Voda 41A, Iasi 700487 (Romania); Ignat, Mircea [National R& D Institute for Electrical Engineering ICPE-CA Bucharest, Splaiul Unirii 313, District 3, Bucharest 030138 (Romania)

    2015-11-15

    Highlights: • Composite ceramics nanoparticles (MCN) with zirconium dioxide and lead zirconate. • Dielectric elastomer films wDith PDMS matrix and MCN as dielectric filler. • Hydrophobic character—water resistant and good flexibility specific to siloxanes. • Increased value of dielectric constant with the content of MCN in dielectric films. • Increased energy output from uniaxial deformation of the dielectric elastomer films. - Abstract: A ceramic material consisting in a zirconium dioxide-lead zirconate mixture has been obtained by precipitation method, its composition being proved by wide angle X-ray powder diffraction and energy-dispersive X-ray spectroscopy. The average diameter of the ceramic particles ranged between 50 and 100 nm, as revealed by transmission electron microscopy images. These were surface treated and used as filler for a high molecular mass polydimethylsiloxane-α,ω-diol (Mn = 450,000) prepared in laboratory, the resulted composites being further processed as films and crosslinked. A condensation procedure, unusual for polydimethylsiloxane having such high molecular mass, with a trifunctional silane was approached for the crosslinking. The effect of filler content on electrical and mechanical properties of the resulted materials was studied and it was found that the dielectric permittivity of nanocomposites increased in line with the concentration of ceramic nanoparticles.

  16. Thermosetting epoxy resin/thermoplastic system with combined shape memory and self-healing properties

    International Nuclear Information System (INIS)

    Yao, Yongtao; Wang, Jingjie; Lu, Haibao; Liu, Yanju; Leng, Jinsong; Xu, Ben; Fu, Yongqing

    2016-01-01

    A novel and facile strategy was proposed to construct a thermosetting/thermoplastic system with both shape memory and self-healing properties based on commercial epoxy resin and poly(ϵ-caprolactone)-PCL. Thermoplastic material is capable of re-structuring and changing the stiffness/modulus when the temperature is above melting temperature. PCL microfiber was used as a plasticizer in epoxy resin–based blends, and served as a ‘hard segment’ to fix a temporary shape of the composites during shape memory cycles. In this study, the electrospun PCL membrane with a porous network structure enabled a homogenous PCL fibrous distribution and optimized interaction between fiber and epoxy resin. The self-healing capability is achieved by phase transition during curing of the composites. The mechanism of the shape memory effect of the thermosetting (rubber)/thermoplastic composite is attributed to the structural design of the thermoplastic network inside the thermosetting resin/rubber matrix. (paper)

  17. Radiation crosslinking of elastomers

    International Nuclear Information System (INIS)

    Pearson, D.S.

    1981-01-01

    In the first part of this paper a review is presented of recent results which show that the tensile strength and fatigue life of synthetic elastomers cured by radiation are essentially equivalent to those prepared by other crosslinking techniques. An explanation for the conflict of these new results with the earlier studies on natural rubber is presented. Investigations into the mechanisms and kinetics of crosslinking mentioned above have also shown that the irradiation method should be ideal for preparing well characterized networks. Such materials are useful for testing theoretical relationships between the structure of rubber networks and their stress-strain behavior. The second part of this paper is devoted to this aspect. (author)

  18. Toughened nanocomposites of polyamide-6 and polyepichlorohydrin elastomer: mechanical and morphological properties

    International Nuclear Information System (INIS)

    Pinotti, Caio A.; Goncalves, Maria C.; Felisberti, Maria I.

    2009-01-01

    Blends of polyamide 6, P A6, and polyepichlorohydrin elastomer, PE Pi, nano composites of P A6 and OMMT and toughened nano composites, P A6/PE Pi/OMMT were prepared by twin-screw extrusion. Nanocomposites of P A6 and organophilic clay presented morphology of exfoliated clay with the presence of some tactoids, which were investigated by XRD and TEM. The blends P A6/PE Pi are immiscible with morphology of elastomer disperse phase. The size of the elastomer phase in the PA6 matrix and a better distribution of these phase were achieved with the incorporation of the clay in the ternary nanocomposites. Toughened nano composites presented increases in Young's modulus, Izod impact strength and yield stress, comparing with the blends of P A6 and polyepichlorohydrin elastomer. (author)

  19. Mechanical design handbook for elastomers. [the design of elastomer dampers for application in rotating machinery

    Science.gov (United States)

    Darlow, M.; Zorzi, E.

    1981-01-01

    A comprehensive guide for the design of elastomer dampers for application in rotating machinery is presented. Theoretical discussions, a step by step procedure for the design of elastomer dampers, and detailed examples of actual elastomer damper applications are included. Dynamic and general physical properties of elastomers are discussed along with measurement techniques.

  20. Attribute Based Selection of Thermoplastic Resin for Vacuum Infusion Process: A Decision Making Methodology

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran; Lystrup, Aage; Løgstrup Andersen, Tom

    2012-01-01

    The composite industry looks toward a new material system (resins) based on thermoplastic polymers for the vacuum infusion process, similar to the infusion process using thermosetting polymers. A large number of thermoplastics are available in the market with a variety of properties suitable...... be beneficial. In this paper, the authors introduce a new decision making tool for resin selection based on significant attributes. This article provides a broad overview of suitable thermoplastic material systems for vacuum infusion process available in today’s market. An illustrative example—resin selection...... for vacuum infused of a wind turbine blade—is shown to demonstrate the intricacies involved in the proposed methodology for resin selection....

  1. Flexible and stretchable electrodes for dielectric elastomer actuators

    Science.gov (United States)

    Rosset, Samuel; Shea, Herbert R.

    2013-02-01

    Dielectric elastomer actuators (DEAs) are flexible lightweight actuators that can generate strains of over 100 %. They are used in applications ranging from haptic feedback (mm-sized devices), to cm-scale soft robots, to meter-long blimps. DEAs consist of an electrode-elastomer-electrode stack, placed on a frame. Applying a voltage between the electrodes electrostatically compresses the elastomer, which deforms in-plane or out-of plane depending on design. Since the electrodes are bonded to the elastomer, they must reliably sustain repeated very large deformations while remaining conductive, and without significantly adding to the stiffness of the soft elastomer. The electrodes are required for electrostatic actuation, but also enable resistive and capacitive sensing of the strain, leading to self-sensing actuators. This review compares the different technologies used to make compliant electrodes for DEAs in terms of: impact on DEA device performance (speed, efficiency, maximum strain), manufacturability, miniaturization, the integration of self-sensing and self-switching, and compatibility with low-voltage operation. While graphite and carbon black have been the most widely used technique in research environments, alternative methods are emerging which combine compliance, conduction at over 100 % strain with better conductivity and/or ease of patternability, including microfabrication-based approaches for compliant metal thin-films, metal-polymer nano-composites, nanoparticle implantation, and reel-to-reel production of μm-scale patterned thin films on elastomers. Such electrodes are key to miniaturization, low-voltage operation, and widespread commercialization of DEAs.

  2. Thermoplastic starch materials prepared from rice starch

    International Nuclear Information System (INIS)

    Pontes, Barbara R.B.; Curvelo, Antonio A.S.

    2009-01-01

    Rice starch is a source still little studied for the preparation of thermoplastic materials. However, its characteristics, such as the presence of proteins, fats and fibers may turn into thermoplastics with a better performance. The present study intends the evaluation of the viability of making starch thermoplastic from rice starch and glycerol as plasticizer. The results of X-ray diffraction and scanning electronic microscopy demonstrate the thermoplastic acquisition. The increase of plasticizer content brings on more hydrophilic thermoplastics with less resistance to tension and elongation at break. (author)

  3. Radiation resistance of elastomers

    International Nuclear Information System (INIS)

    Hourquebie, P.; Bigarre, J.; Forveille, J.L.; Raby, J.; Lazare, L.

    2002-01-01

    The COMOR group is a network of laboratories from both the CEA and the CNRS. This network is particularly involved in fundamental and applied studies on the ageing of polymers under irradiation. COMOR has studied the ageing of EPDM (ethylene-propylene-diene-monomer) because this elastomer is often used in nuclear environment (in cable coating for instance). In this study, we have prepared materials with different formulations and we have characterised their use-condition properties (dielectric and mechanical) before and after γ irradiation. The dielectric measurements are well adapted to study the oxidation and the crosslinking phenomena which appear during the irradiation ageing. We have shown that after a short time, the oxidation is limited by the diffusion of oxygen. A phenolic antioxidant is not able to protect the polymer against the oxidation. However, we used a concentration typical of a purely thermal stabilisation case (0,1%). On the other hand, a diamine type additive with a concentration of 1% showed efficient stabilisation. The mechanical properties of the regular EPDM are strongly affected by the irradiation but there is little difference with regard to radiation resistance between both types of raw materials. Nevertheless, the NORDEL IP 3725 stabilised with the amine has better initial mechanical properties whereas the NORDEL 2722 offers higher strength above 300 kGy. Our results emphasize the stake of a proper stabilisation of polymers with respect to ionising radiation. (authors)

  4. Effects of tritium in elastomers

    International Nuclear Information System (INIS)

    Zapp, P.E.

    1982-01-01

    Elastomers are used as flange gaskets in the piping system of the Savannah River Plant tritium facilities. A number of elastomers is being examined to identify those compounds more radiation-resistant than the currently specified Buna-N rubber and to study the mechanism of tritium radiation damage. Radiation resistance is evaluated by compression set tests on specimens exposed to about 1 atm tritium for several months. Initial results show that ethylene-propylene rubber and three fluoroelastomers are superior to Buna-N. Off-gassing measurements and autoradiography show that retained surface absorption of tritium varies by more than an order of magnitude among the different elastomer compounds. Therefore, tritium solubility and/or exchange may have a role in addition to that of chemical structure in the damage process. Ongoing studies of the mechanism of radiation damage include: (1) tritium absorption kinetics, (2) mass spectroscopy of radiolytic products, and (3) infrared spectroscopy

  5. Electrical breakdown phenomena of dielectric elastomers

    DEFF Research Database (Denmark)

    Mateiu, Ramona Valentina; Yu, Liyun; Skov, Anne Ladegaard

    2017-01-01

    Silicone elastomers have been heavily investigated as candidates for dielectric elastomers and are as such almost ideal candidates with their inherent softness and compliance but they suffer from low dielectric permittivity. This shortcoming has been sought optimized by many means during recent...... years. However, optimization with respect to the dielectric permittivity solely may lead to other problematic phenomena such as premature electrical breakdown. In this work, we investigate the electrical breakdown phenomena of various types of permittivity-enhanced silicone elastomers. Two types...... of silicone elastomers are investigated and different types of breakdown are discussed. Furthermore the use of voltage stabilizers in silicone-based dielectric elastomers is investigated and discussed....

  6. Dynamic mechanical properties of toughened polyamide composites

    International Nuclear Information System (INIS)

    Alsewailem, Fares D.

    2008-01-01

    The effect of incorporating thermoplastic rubber on the dynamic mechanical properties, storage and loss moduli, of virgin and recycled glass-fiber-reinforced polyamide 66 has been investigated in this study. Styrene-Ethylene-Styrene and Ethylene-Propylene grafted with maleic anhydride were used as elastomers for toughening. Dynamic mechanical properties of the composites were examined by the rotational rhometry. Shear storage and loss moduli of recycled and virgin materials were measured against frequency. Also the variation of storage modulus of the virgin composites was measured against temperatures by conducting a series of torsion tests. Both dynamic storage and loss moduli of the composites were found to increase with increasing glass fiber and rubber contents. Recycled composites had lower values of dynamic modulus compared that of virgin composites; however by proper combining of fiber and rubber into the recycled material, its modulus fairly matches that of the virgin material. Addition of rubber to virgin composites causes a reduction in G' as temperature increases. Rubber, which acts as a stress concentrator, had a major effect on minimizing the overall modulus of the composites. The in G' versus temperature has been observed for all composites: however the temperature at which the transition G' occurs decreases with increasing rubber content. (author)

  7. Mechanical properties of carbon fibre reinforced thermoplastics for cryogenic applications

    International Nuclear Information System (INIS)

    Ahlborn, K.

    1989-01-01

    The high specific strength, the high specific stiffness and the excellent fatigue behaviour favours carbon fibre reinforced plastics (CFRP) as a supplement to metals for low temperature applications. The weakest link in the composite is the polymeric matrix, which is preloaded by thermal tensile strains and becomes brittle at low temperatures. Tough thermoplastic polymers show a higher cryogenic fracture strain than commonly used epoxy-matrix systems. Two carbon fibre reinforced tough thermoplastics (PEEK, PC) were tested at 293 K, 77 K and 5 K by tensile, bending and fatigue loading. It has been found, that the toughness of the matrices generally improves the static strength at low temperatures. In bidirectionally reinforced thermoplastics, transversal cracks appear in the matrix or in the boundary layer at composite strains below 0,2%, originated by the thermal preloading. The formation and development of the cracks depend on the fibre-matrix-bond and on the thickness of the composite layers. Fibre-misalignment results in a poor tension-tension fatigue endurance limit of less than 50% of the static strength. Further developments in the manufacturing process are necessary to improve the homogeneity of the composite structure in order to increase the long term fatigue behaviour. (orig.) [de

  8. The Optimum Processing Parameter of Carbon Nano tubes and Thermoplastic Natural Rubber (NR/LNR/LLDPE) Composites Based on Tensile Properties

    International Nuclear Information System (INIS)

    Hazwani Halim; Syed Yusainee Syed Yahya; Sahrim Ahmad; Tarawneh, M.A.; Shamsul Bahri, A.R.

    2011-01-01

    In this study, the exact processing parameter including mixing time, rotor speed and temperature of CNTs and TPNR (NR/LNR/LLDPE) composite has been examined using tensile properties. To prepare the composite, the matrix NR/LLDPE will compatabilized using liquid natural rubber (LNR) with 40 % NR, 10 % LNR and 50 % LLDPE. Then, 2 % CNTs will be incorporated into the matrix using different processing temperature, rotor speed and mixing time. For the temperature, different temperature that used are 135, 140, 145, 150 and 155 degree and for the rotor speed 45, 50, 55, 60 and 65 rpm have been used. As for the mixing time, five different time have been investigated which is 9 min,11 min, 13 min, 15 min and 17 min. The results for Young's modulus and elongation at break show that there is the maximum increment for the composite that have been prepared using 140 degree Celsius, 55 rpm and 13 min. However when the temperature has been increased, both of these properties has been decreased. Based on these results we can conclude that the optimum processing parameter for these CNTs composite is quite similar with the composite of the matrix (TPNR) itself. (author)

  9. Composite scaffolds for cartilage tissue engineering based on natural polymers of bacterial origin, thermoplastic poly(3-hydroxybutyrate) and micro-fibrillated bacterial cellulose

    Czech Academy of Sciences Publication Activity Database

    Akaraonye, E.; Filip, J.; Šafaříková, Miroslava; Salih, V.; Keshavarz, T.; Knowles, J.C.; Roy, I.

    2016-01-01

    Roč. 65, č. 7 (2016), s. 780-791 ISSN 0959-8103 Institutional support: RVO:60077344 Keywords : polyhydroxyalkanoates * poly(3-hydroxybutyrate) * bacterial cellulose * micro-fibrillated cellulose * tissue engineering scaffold * composite materials Subject RIV: CD - Macromolecular Chemistry Impact factor: 2.070, year: 2016

  10. Optimization Techniques for Improving the Performance of Silicone-Based Dielectric Elastomers

    DEFF Research Database (Denmark)

    Skov, Anne Ladegaard; Yu, Liyun

    2017-01-01

    the electro-mechanical performance of dielectric elastomers are highlighted. Various optimization methods for improved energy transduction are investigated and discussed, with special emphasis placed on the promise each method holds. The compositing and blending of elastomers are shown to be simple, versatile...... methods that can solve a number of optimization issues. More complicated methods, involving chemical modification of the silicone backbone as well as controlling the network structure for improved mechanical properties, are shown to solve yet more issues. From the analysis, it is obvious...... that there is not a single optimization technique that will lead to the universal optimization of dielectric elastomer films, though each method may lead to elastomers with certain features, and thus certain potentials....

  11. Elastomer Reinforced with Carbon Nanotubes

    Science.gov (United States)

    Hudson, Jared L.; Krishnamoorti, Ramanan

    2009-01-01

    Elastomers are reinforced with functionalized, single-walled carbon nanotubes (SWNTs) giving them high-breaking strain levels and low densities. Cross-linked elastomers are prepared using amine-terminated, poly(dimethylsiloxane) (PDMS), with an average molecular weight of 5,000 daltons, and a functionalized SWNT. Cross-link densities, estimated on the basis of swelling data in toluene (a dispersing solvent) indicated that the polymer underwent cross-linking at the ends of the chains. This thermally initiated cross-linking was found to occur only in the presence of the aryl alcohol functionalized SWNTs. The cross-link could have been via a hydrogen-bonding mechanism between the amine and the free hydroxyl group, or via attack of the amine on the ester linage to form an amide. Tensile properties examined at room temperature indicate a three-fold increase in the tensile modulus of the elastomer, with rupture and failure of the elastomer occurring at a strain of 6.5.

  12. Polyurethane elastomers in armour applications

    NARCIS (Netherlands)

    Carton, E.P.; Broos, J.P.F.

    2012-01-01

    The use of elastomers in ballistic protection products (armour) is limited to low threat levels and transparent armour solution components. Often armor is considered a parasitic mass that increases with increasing threat levels. Therefore, low weight solutions are welcomed and bulk polymers,

  13. The Effect of Tow Shearing on Reinforcement Positional Fidelity in the Manufacture of a Continuous Fiber Reinforced Thermoplastic Matrix Composite via Pultrusion-Like Processing of Commingled Feedstock

    Science.gov (United States)

    Warlick, Kent M.

    While the addition of short fiber to 3D printed articles has increased structural performance, ultimate gains will only be realized through the introduction of continuous reinforcement placed along pre-planned load paths. Most additive manufacturing research focusing on the addition of continuous reinforcement has revolved around utilization of a prefrabricated composite filament or a fiber and matrix mixed within a hot end prior to deposition on a printing surface such that conventional extrusion based FDM can be applied. Although stronger 3D printed parts can be made in this manner, high quality homogenous composites are not possible due to fiber dominated regions, matrix dominated regions, and voids present between adjacent filaments. Conventional composite manufacturing processes are much better at creating homogeneous composites; however, the layer by layer approach in which they are made is inhibiting the alignment of reinforcement with loads. Automated Fiber Placement techniques utilize in plane bending deformation of the tow to facilitate tow steering. Due to buckling fibers on the inner radius of curves, manufacturers recommend a minimum curvature for path placement with this technique. A method called continuous tow shearing has shown promise to enable the placement of tows in complex patterns without tow buckling, spreading, and separation inherent in conventional forms of automated reinforcement positioning. The current work employs fused deposition modeling hardware and the continuous tow shearing technique to manufacture high quality fiber reinforced composites with high positional fidelity, varying continuous reinforcement orientations within a layer, and plastic elements incorporated enabling the ultimate gains in structural performance possible. A mechanical system combining concepts of additive manufacturing with fiber placement via filament winding was developed. Paths with and without tension inherent in filament winding were analyzed through

  14. Cryomilling of Thermoplastic Powder for Prepreg Applications

    Science.gov (United States)

    2013-09-01

    Cryomilling of Thermoplastic Powder for Prepreg Applications by Brian Parquette, Anit Giri, Daniel J. O’Brien, Sarah Brennan, Kyu Cho, and...MD 21005-5066 ARL-TR-6591 September 2013 Cryomilling of Thermoplastic Powder for Prepreg Applications Brian Parquette and Sarah Brennan...COVERED (From - To) 1 March 2012–30 May 2013 4. TITLE AND SUBTITLE Cryomilling of Thermoplastic Powder for Prepreg Applications 5a. CONTRACT

  15. Characterization of Ferrofluid-based Stimuli-responsive Elastomers

    OpenAIRE

    Sandra dePedro; Xavier Munoz-Berbel; Rosalia Rodríguez-Rodríguez; Jordi Sort; Jose Antonio Plaza; Juergen Brugger; Andreu Llobera; Victor J Cadarso

    2016-01-01

    Stimuli-responsive materials undergo physicochemical and/or structural changes when a specific actuation is applied. They are heterogeneous composites, consisting of a non-responsive matrix where functionality is provided by the filler. Surprisingly, the synthesis of polydimethylsiloxane (PDMS)-based stimuli-responsive elastomers (SRE) has seldomly been presented. Here, we present the structural, biological, optical, magnetic, and mechanical properties of several magnetic SRE (M-SRE) obtained...

  16. Diamond turning of thermoplastic polymers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, E.; Scattergood, R.O.

    1988-12-01

    Single point diamond turning studies were made using a series of thermoplastic polymers with different glass transition temperatures. Variations in surface morphology and surface roughness were observed as a function of cutting speed. Lower glass transition temperatures facilitate smoother surface cuts and better surface finish. This can be attributed to the frictional heating that occurs during machining. Because of the very low glass transition temperatures in polymeric compared to inorganic glasses, the precision machining response can be very speed sensitive.

  17. Ultrasonic assisted consolidation of commingled thermoplastic/glass fibers rovings

    Directory of Open Access Journals (Sweden)

    Francesca eLionetto

    2015-04-01

    Full Text Available Thermoplastic matrix composites are finding new applications in different industrial area thanks to their intrinsic advantages related to environmental compatibility and processability. The approach presented in this work consists in the development of a technology for the simultaneous deposition and consolidation of commingled thermoplastic rovings through to the application of high energy ultrasound. An experimental equipment, integrating both fiber impregnation and ply consolidation in a single process, has been designed and tested. It is made of an ultrasonic welder, whose titanium sonotrode is integrated on a filament winding machine. During winding, the commingled roving is at the same time in contact with the mandrel and the horn. The intermolecular friction generated by ultrasound is able to melt the thermoplastic matrix and impregnate the reinforcement fibers. The heat transfer phenomena occurring during the in situ consolidation were simulated solving by finite element (FE analysis an energy balance accounting for the heat generated by ultrasonic waves and the melting characteristics of the matrix. To this aim, a calorimetric characterization of the thermoplastic matrix has been carried out to obtain the input parameters for the model. The FE analysis has enabled to predict the temperature distribution in the composite during heating and cooling The simulation results have been validated by the measurement of the temperature evolution during ultrasonic consolidation.The reliability of the developed consolidation equipment was proved by producing hoop wound cylinder prototypes using commingled continuous E-glass rovings and Polypropylene (PP filaments. The consolidated composite cylinders are characterized by high mechanical properties, with values comparable with the theoretical ones predicted by the micromechanical analysis.

  18. Polyurethane elastomers from morphology to mechanical aspects

    CERN Document Server

    Prisacariu, Cristina

    2011-01-01

    A comprehensive account of the physical / mechanical behaviour of polyurethanes (PU´s) elastomers, films and blends of variable crystallinity. Aspects covered include the elasticity and inelasticity of amorphous to crystalline PUs, in relation to their sensitivity to chemical and physical structure. A study is made of how aspects of the constitutive responses of PUs vary with composition: the polyaddition procedure, the hard segment, soft segment and chain extender (diols and diamines) are varied systematically in a large number of systems of model and novel crosslinked andthermoplastic PUs. Results will be related to: microstructural changes, on the basis of evidence from x-ray scattering (SAXS and WAXS), and also dynamic mechanical analyses (DMA), differential scanning calorimetry (DSC) and IR dichroism. Inelastic effects will be investigated also by including quantitative correlations between the magnitude of the Mullins effect and the fractional energy dissipation by hysteresis under cyclic straining, g...

  19. Sifat fisika dan analisis gugus fungsi karet seal o-ring dari bahan termoplastik elastomer nitrile butadiene rubber (NBR dan polyvinyl chloride (PVC

    Directory of Open Access Journals (Sweden)

    Arum Yuniari

    2013-06-01

    Full Text Available The purpose of this research was to determine the physical properties and functional groups on O-ring rubber seals made of thermoplastic elastomers blend NBR and PVC. Composition of the NBR / PVC were successively varied : 90/10; 85/15; 80/20; 75/25; 70/30 and 65/35 phr. Mixing process between NBR/PVC with additive used a two roll mill within a temperature of 60º - 80 ºC, the vulcanization process used a hydraulic press at a temperature of 170 oC and pressure of 150 kg/cm2. The physical properties were evaluated including tensile strength, elongation at break, hardness, before and after aging, hardness after immersion in isooctane and swelling while analysis of functional groups was also carried out by method of Fourier Transform Infrared Spectrophotometer (FTIR. The result of the best vulcanized was characterized by tensile strength 188.93 kg/cm2, the change of tensile strength after aging 2.50%, elongation at break of 400%, the change of elongation at break after aging was 12.5%, hardness 75 shore A, the change of hardness after aging 0%, the change of hardness after immersion in isooctane 1.3%, swelling 0.8% and functional group of vulcanisate was indicated by new peak (OH at wave band of 3468 cm-1. Those formula met the requirements of the technical specifications of ASTM D 2000 seal O-ring.

  20. Novel silicone elastomer formulations for DEAPs

    DEFF Research Database (Denmark)

    Skov, Anne Ladegaard; Vudayagiri, Sindhu; Benslimane, Mohamed

    2013-01-01

    We demonstrate that the force output and work density of polydimethylsiloxane (PDMS) based dielectric elastomer transducers can be significantly enhanced by the addition of high permittivity titanium dioxide nanoparticles which was also shown by Stoyanov et al[1] for pre-stretched elastomers...... and by Carpi et al for RTV silicones[2]. Furthermore the elastomer matrix is optimized to give very high breakdown strengths. We obtain an increase in the dielectric permittivity of a factor of approximately 2 with a loading of 12% TiO2 particles compared to the pure modified silicone elastomer with breakdown...

  1. Fracture studies of poly(propylene)/elastomer blend with β-form nucleating agent

    International Nuclear Information System (INIS)

    Bai Hongwei; Wang Yong; Zhang Danli; Xiao Chengquan; Song Bo; Li Yanli; Han Liang

    2009-01-01

    Poly(propylene)/elastomer blends with β-form nucleating agent (β-NA) aryl amides compound (TMB-5) were prepared. The effects of β-NA on crystallization, melting behaviors and elastomer morphologies of PP/elastomer blends were studied through polarization optical microscope (POM), differential scanning calorimetry (DSC) and scanning electronic microscope (SEM). The fracture behaviors, including notched Izod impact fracture and single-edge notched tensile (SENT) fracture, were comparatively studied to establish the role of NA in improving the fracture toughness of PP/elastomer blends. Our results showed that the presence of β-NA leads to determinable β-PP formation in the blends, and as a consequence the fracture toughness of the blend is improved dramatically. Compared with notched Izod impact testing, which can efficiently characterize the fracture toughness of the blends only at lower elastomer content, SENT testing provides more detail of fracture behavior in all the compositions. Furthermore, SENT test shows that the significant improvement in fracture toughness of PP/elastomer/β-NA is contributed to the simultaneous enhancement of crack initiation energy and crack propagation energy, but largely dominated by crack propagation stage.

  2. Liquid-Embedded Elastomer Electronics

    Science.gov (United States)

    Kramer, Rebecca; Majidi, Carmel; Park, Yong-Lae; Paik, Jamie; Wood, Robert

    2012-02-01

    Hyperelastic sensors are fabricated by embedding a silicone rubber film with microchannels of conductive liquid. In the case of soft tactile sensors, pressing the surface of the elastomer will deform the cross-section of underlying channels and change their electrical resistance. Soft pressure sensors may be employed in a variety of applications. For example, a network of pressure sensors can serve as artificial skin by yielding detailed information about contact pressures. This concept was demonstrated in a hyperelastic keypad, where perpendicular conductive channels form a quasi-planar network within an elastomeric matrix that registers the location, intensity and duration of applied pressure. In a second demonstration, soft curvature sensors were used for joint angle proprioception. Because the sensors are soft and stretchable, they conform to the host without interfering with the natural mechanics of motion. This marked the first use of liquid-embedded elastomer electronics to monitor human or robotic motion. Finally, liquid-embedded elastomers may be implemented as conductors in applications that call for flexible or stretchable circuitry, such as robotic origami.

  3. Application of thermo-plastic elestomers to electric wires

    Energy Technology Data Exchange (ETDEWEB)

    Yagyu, Hideki; Watanabe, Kiyoshi

    1988-02-15

    Thermoplastic elastomer (TPE) is used in only 1% of the total rubber and plastics in electric cable and wire fields. This report describes on the legal regulations, practical applications, and the future problems. Japanese regulation on the power cable is the use of specified materials only, whereas in Europe and USA the function of the material is given a priority. For the communication cable and for the material selection of electronic and household wires, the priority of selection is the function of the material. Merits of TPE in use are the specialty properties unknown in the conventional materials, non-necessity of crosslinking, and the high productivity. PE is mainly used for the communication cable, PE and PVC for sheath. Telefone cord is the biggest outlet of TPE presently. Other applications are found in connection cable between the OA equipments, shield wire, and insulation cables for robots, aeroplanes, and ocean development units, etc.. For more expansion of applications, balance between the flexibility and various properties, water resistance and price should be improved. (7 figs, 3 tabs, 3 refs)

  4. Iterative and variational homogenization methods for filled elastomers

    Science.gov (United States)

    Goudarzi, Taha

    Elastomeric composites have increasingly proved invaluable in commercial technological applications due to their unique mechanical properties, especially their ability to undergo large reversible deformation in response to a variety of stimuli (e.g., mechanical forces, electric and magnetic fields, changes in temperature). Modern advances in organic materials science have revealed that elastomeric composites hold also tremendous potential to enable new high-end technologies, especially as the next generation of sensors and actuators featured by their low cost together with their biocompatibility, and processability into arbitrary shapes. This potential calls for an in-depth investigation of the macroscopic mechanical/physical behavior of elastomeric composites directly in terms of their microscopic behavior with the objective of creating the knowledge base needed to guide their bottom-up design. The purpose of this thesis is to generate a mathematical framework to describe, explain, and predict the macroscopic nonlinear elastic behavior of filled elastomers, arguably the most prominent class of elastomeric composites, directly in terms of the behavior of their constituents --- i.e., the elastomeric matrix and the filler particles --- and their microstructure --- i.e., the content, size, shape, and spatial distribution of the filler particles. This will be accomplished via a combination of novel iterative and variational homogenization techniques capable of accounting for interphasial phenomena and finite deformations. Exact and approximate analytical solutions for the fundamental nonlinear elastic response of dilute suspensions of rigid spherical particles (either firmly bonded or bonded through finite size interphases) in Gaussian rubber are first generated. These results are in turn utilized to construct approximate solutions for the nonlinear elastic response of non-Gaussian elastomers filled with a random distribution of rigid particles (again, either firmly

  5. Radiation cured and monomer modified silicon elastomers

    International Nuclear Information System (INIS)

    Eldred, R.J.

    1979-01-01

    A method is described for the production of a tear resistant silicone elastomer, which has improved elongation properties. This elastomer is the radiation induced reaction product of a noncured methyl vinyl silicone resin (VMQ) and uniformly dispersed therein a blend of a polyfunctional acrylic crosslinking monomer and a filler

  6. Biodegradable xylitol-based elastomers: In vivo behavior and biocompatibility

    NARCIS (Netherlands)

    J.P. Bruggeman (Joost); C.J. Bettinger (Christopher); R.S. Langer (Robert)

    2010-01-01

    textabstractBiodegradable elastomers based on polycondensation reactions of xylitol with sebacic acid, referred to as poly(xylitol sebacate) (PXS) elastomers have recently been developed. We describe the in vivo behavior of PXS elastomers. Four PXS elastomers were synthesized, characterized, and

  7. Microstructure of dimethylsiloxane based magnetic elastomers

    International Nuclear Information System (INIS)

    Balasoiu, M.; Craus, M.L.; Anitas, E.M.; Bica, I.; Plestil, J.; Kuklin, A.I.

    2009-01-01

    Dimethylsiloxane based elastomers filled with two types of magnetic particles (nano- and micro-sized) were investigated. It was obtained that doping with Fe 3 O 4 nanoparticles and applying of magnetic field during the polymerization process leads to a significant change of the local structure of elastomer. After filling the polymer with Fe 3 O 4 nanoparticles the magnetic elastomer presents a mass fractal structure. The mass fractal dimension is decreasing in the magnetic elastomer polymerized in magnetic field. For the elastomer filled with a large amount of Fe microparticles (75% particle concentration) a texture effect is detected; for the samples polymerized in magnetic field the texture effect is higher. Surface fractal property is obtained for all microparticle concentrations

  8. Joining of thermoplastic substrates by microwaves

    Science.gov (United States)

    Paulauskas, Felix L.; Meek, Thomas T.

    1997-01-01

    A method for joining two or more items having surfaces of thermoplastic material includes the steps of depositing an electrically-conductive material upon the thermoplastic surface of at least one of the items, and then placing the other of the two items adjacent the one item so that the deposited material is in intimate contact with the surfaces of both the one and the other items. The deposited material and the thermoplastic surfaces contacted thereby are then exposed to microwave radiation so that the thermoplastic surfaces in contact with the deposited material melt, and then pressure is applied to the two items so that the melted thermoplastic surfaces fuse to one another. Upon discontinuance of the exposure to the microwave energy, and after permitting the thermoplastic surfaces to cool from the melted condition, the two items are joined together by the fused thermoplastic surfaces. The deposited material has a thickness which is preferably no greater than a skin depth, .delta..sub.s, which is related to the frequency of the microwave radiation and characteristics of the deposited material in accordance with an equation.

  9. The tensile strength test of thermoplastic materials based on poly(butylene terephtalate

    Directory of Open Access Journals (Sweden)

    Rzepecka Anna

    2017-01-01

    Full Text Available Thermoplastic composites go toward making an increasingly greater percentage of all manufacturing polymer composites. They have a lot of beneficial properties and their manufacturing using injecting and extrusion methods is a very easy and cheap process. Their properties significantly overtake the properties of traditional materials and it is the reason for their use. Scientists are continuously carrying out research to find new applications of composites materials in new industries, not only in the automotive or aircraft industry. When thermoplastic composites are manufactured a very important factor is the appropriate accommodation of tensile strength to their predestination. Scientists need to know the behaviour of these materials during the impact of different forces, and the factors of working in normal conditions too. The main aim of this article was macroscopic and microscopic analysis of the structure of thermoplastic composites after static tensile strength test. Materials which were analysed were thermoplastic materials which have poly(butylene terephthalate – PBT matrix reinforced with different content glass fibres – from 10% for 30%. In addition, research showed the necessary force to receive fracture and set their distinguishing characteristic down.

  10. Flax fiber reinforced PLA composites: studies on types of PLA and different methods of fabrication

    CSIR Research Space (South Africa)

    Kumar, R

    2011-05-01

    Full Text Available Natural fibers are used as reinforcement material for number of thermoplastic/thermoset polymers. The interest in using polylactic acid (PLA) as thermoplastic matrix to produce composites completely from 100% renewable resources has increased...

  11. Novel polymer blends with thermoplastic starch

    Science.gov (United States)

    Taghizadeh, Ata

    A new class of polymers known as "bioplastics" has emerged and is expanding rapidly. This class consists of polymers that are either bio-based or biodegradable, or both. Among these, polysaccharides, namely starch, are of great interest for several reasons. By gelatinizing starch via plasticizers, it can be processed in the same way as thermoplastic polymers with conventional processing equipment. Hence, these bio-based and biodegradable plastics, with their low source and refinery costs, as well as relatively easy processability, have made them ideal candidates for incorporation into various current plastic products. Four different plasticizers have been chosen here for gelatinization of thermoplastic starch (TPS): glycerol, sorbitol, diglycerol and polyglycerol, with the latter two being used for the first time in such a process. Two methodological categories are used. The first involves a calorimetric method (Differential Scanning Calorimetry) as well as optical microscopy; these are "static" methods where no shear is applied A wide range of starch/water/plasticizer compositions were prepared to explore the gelatinization regime for each plasticizer. The onset and conclusion gelatinization temperatures for sorbitol and glycerol were found to be in the same vicinity, while diglycerol and polyglycerol showed significantly higher transition temperatures. The higher molecular weight and viscosity of polyglycerol allow this transition to occur at an even higher temperature than with diglycerol. This is due to the increase in molecular weight and viscosity of the two new plasticizers, as well as their significant decrease in water solubility. It is demonstrated that the water/plasticizer ratio has a pronounced effect on gelatinization temperatures. When plasticizer content was held constant and water content was increased, it was found that the gelatinization temperature decreased for all the plasticizers. Meanwhile, when the water content was held constant and the

  12. Hencky's model for elastomer forming process

    Science.gov (United States)

    Oleinikov, A. A.; Oleinikov, A. I.

    2016-08-01

    In the numerical simulation of elastomer forming process, Henckys isotropic hyperelastic material model can guarantee relatively accurate prediction of strain range in terms of large deformations. It is shown, that this material model prolongate Hooke's law from the area of infinitesimal strains to the area of moderate ones. New representation of the fourth-order elasticity tensor for Hencky's hyperelastic isotropic material is obtained, it possesses both minor symmetries, and the major symmetry. Constitutive relations of considered model is implemented into MSC.Marc code. By calculating and fitting curves, the polyurethane elastomer material constants are selected. Simulation of equipment for elastomer sheet forming are considered.

  13. Critical assessment of the mandrel peel test for fiber reinforced thermoplastic laminates

    NARCIS (Netherlands)

    Grouve, Wouter Johannes Bernardus; Warnet, Laurent; Akkerman, Remko

    2013-01-01

    The applicability of the mandrel peel test for thermoplastic composites was investigated experimentally by comparing the fracture toughness to the values obtained by the double cantilever beam (DCB) and end loaded split (ELS) beam test. Two laminates were considered: a unidirectionally carbon-PPS

  14. Glycerol as high-permittivity liquid filler in dielectric silicone elastomers

    DEFF Research Database (Denmark)

    Mazurek, Piotr Stanislaw; Yu, Liyun; Skov, Anne Ladegaard

    of the composite. In combination with very low cost and easy preparation, the two property enhancements lead to a very attractive dielectric elastomer material. Experimental permittivity data are compared to various theoretical models that predict relative-permittivity changes as a function of filler loading...

  15. Multifunctional Graphene-Silicone Elastomer Nanocomposite, Method of Making the Same, and Uses Thereof

    Science.gov (United States)

    Pan, Shuyang (Inventor); Aksay, Ilhan A. (Inventor); Prud'Homme, Robert K. (Inventor)

    2018-01-01

    A nanocomposite composition having a silicone elastomer matrix having therein a filler loading of greater than 0.05 wt %, based on total nanocomposite weight, wherein the filler is functional graphene sheets (FGS) having a surface area of from 300 sq m/g to 2630 sq m2/g; and a method for producing the nanocomposite and uses thereof.

  16. Rotation of magnetic particles inside the polymer matrix of magnetoactive elastomers with a hard magnetic filler

    Energy Technology Data Exchange (ETDEWEB)

    Stepanov, G.V., E-mail: gstepanov@mail.ru [State Scientific Research Institute of Chemistry and Technology of Organoelement Compounds, 105118 Moscow (Russian Federation); Borin, D.Yu. [TU Dresden, Magnetofluiddynamics, Measuring and Automation Technology, Dresden 01062 (Germany); Storozhenko, P.A. [State Scientific Research Institute of Chemistry and Technology of Organoelement Compounds, 105118 Moscow (Russian Federation)

    2017-06-01

    We propose the results of research on the magnetic properties of magnetoactive elastomers containing particles of a hard magnetic filler. According to our understanding, the mechanism of re-magnetizing of the composite is based on two competing processes, being the re-magnetizing of the magnetic filler and mechanical rotation of particles inside of the polymer matrix.

  17. Effect of graphite nanoplatelets on the structure and properties of PA6-elastomer nanocomposites

    Czech Academy of Sciences Publication Activity Database

    Thanh, Tran Duy; Kaprálková, Ludmila; Hromádková, Jiřina; Kelnar, Ivan

    2014-01-01

    Roč. 50, January (2014), s. 39-45 ISSN 0014-3057 R&D Projects: GA ČR(CZ) GA13-15255S Institutional support: RVO:61389013 Keywords : graphite nanoplatelets * polyamide 6 * elastomer Subject RIV: JI - Composite Materials Impact factor: 3.005, year: 2014

  18. Degradation of physical properties of different elastomers upon exposure to palm biodiesel

    International Nuclear Information System (INIS)

    Haseeb, A.S.M.A.; Jun, T.S.; Fazal, M.A.; Masjuki, H.H.

    2011-01-01

    Biodiesel, as an alternative fuel, is gradually receiving more popularity for use in internal combustion engines. However questions continue to arise with regard to its compatibility with elastomeric materials. The present work aims to investigate the comparative degradation of physical properties for different elastomers [e.g. ethylene propylene diene monomer (EPDM), silicone rubber (SR), polychloroprene (CR), polytetrafluroethylene (PTFE) and nitrile rubber (NBR)] upon exposure to diesel and palm biodiesel. Static immersion tests in B0(diesel), B10 (10% biodiesel in diesel), B20, B50 and B100(biodiesel) were carried out at room temperature (25 o C) for 1000 h. Different physical properties like, changes in weight and volume, hardness and tensile strength were measured at every 250 h of immersion time. Compositional changes in biodiesel due to exposure of different elastomers were investigated by Gas chromatography mass spectroscopy (GCMS). The overall sequence of compatible elastomers in palm biodiesel is found to be PTFE > SR > NBR > EPDM > CR. -- Research highlights: → Biodiesel and its blends swelled polychloroprene (CR) and nitrile rubber (NBR) to a greater extent than did diesel. → Although PTFE seems to be the most compatible elastomer among those tested, it undergoes a slight reduction of main constituents. →The overall sequence of compatible elastomers in palm biodiesel is PTFE > SR > NBR > EPDM > CR.

  19. Semi-active control of a sandwich beam partially filled with magnetorheological elastomer

    Science.gov (United States)

    Dyniewicz, Bartłomiej; Bajkowski, Jacek M.; Bajer, Czesław I.

    2015-08-01

    The paper deals with the semi-active control of vibrations of structural elements. Elastomer composites with ferromagnetic particles that act as magnetorheological fluids are used. The damping coefficient and the shear modulus of the elastomer increases when it is exposed to an electro-magnetic field. The control of this process in time allows us to reduce vibrations more effectively than if the elastomer is permanently exposed to a magnetic field. First the analytical solution for the vibrations of a sandwich beam filled with an elastomer is given. Then the control problem is defined and applied to the analytical formula. The numerical solution of the minimization problem results in a periodic, perfectly rectangular control function if free vibrations are considered. Such a temporarily acting magnetic field is more efficient than a constantly acting one. The surplus reaches 20-50% or more, depending on the filling ratio of the elastomer. The resulting control was verified experimentally in the vibrations of a cantilever sandwich beam. The proposed semi-active control can be directly applied to engineering vibrating structural elements, for example helicopter rotors, aircraft wings, pads under machines, and vehicles.

  20. Propriedades reométricas e mecânicas e morfologia de compósitos desenvolvidos com resíduos elastoméricos vulcanizados Cure characteristics, mechanical properties and morphology of composites developed with addition of elastomeric vulcanized ground scraps

    Directory of Open Access Journals (Sweden)

    Aline Zanchet

    2007-03-01

    Full Text Available Uma alternativa para as empresas geradoras de resíduos elastoméricos é a incorporação dos mesmos em suas formulações. Esse trabalho tem como objetivo preparar compósitos a partir da incorporação de resíduos industriais de SBR (copolímero de butadieno-estireno e de EPDM (terpolímero de etileno-propileno-dieno, em formulação ASTM específica para cada tipo de elastômero. Foram avaliadas as propriedades reométricas, mecânicas e morfológicas dos compósitos desenvolvidos. A incorporação do resíduo permitiu a obtenção de produtos que vulcanizam em menores tempos quando comparados a composições sem resíduo. A quantidade de resíduo, para o melhor resultado de resistência à tração foi de 37 e de 196 phr para os compósitos com SBR e EPDM, respectivamente. As micrografias de MEV corroboraram os resultados mecânicos dessas composições, indicando melhor homogeneidade do resíduo na respectiva matriz elastomérica.One alternative for elastomeric scraps generation is its incorporation in conventional formulations in the industry itself. In this work, compositions with incorporation of SBR (styrene butadiene rubber and EPDM (ethylene propylene diene rubber industrial scraps, in specific ASTM formulation for each elastomer, were prepared. Rheometric characteristics, mechanical properties and the morphology of the compounds developed were evaluated. With the ground scraps incorporation the vulcanization time decreases, comparing with compounds without ground scraps. The amount of scraps for the best tensile strength properties was 37 and 196 phr for SBR and EPDM compositions, respectively. Micrographs corroborated the mechanical results, indicating the best homogeneity of the scraps in the elastomeric matrix for these compositions.

  1. High accuracy and precision micro injection moulding of thermoplastic elastomers micro ring production

    DEFF Research Database (Denmark)

    Calaon, Matteo; Tosello, Guido; Elsborg, René

    2016-01-01

    The mass-replication nature of the process calls for fast monitoring of process parameters and product geometrical characteristics. In this direction, the present study addresses the possibility to develop a micro manufacturing platform for micro assembly injection moulding with real-time process....../product monitoring and metrology. The study represent a new concept yet to be developed with great potential for high precision mass-manufacturing of highly functional 3D multi-material (i.e. including metal/soft polymer) micro components. The activities related to HINMICO project objectives proves the importance...

  2. Phase-Change Thermoplastic Elastomer Blends for Tunable Shape Memory by Physical Design

    Energy Technology Data Exchange (ETDEWEB)

    Mineart, Kenneth P.; Tallury, Syamal S.; Li, Tao; Lee, Byeongdu; Spontak, Richard J.

    2016-12-14

    Shape-memory polymers (SMPs) change shape upon exposure to an environmental stimulus.1-3 They are of considerable importance in the ongoing development of stimuli-responsive biomedical4,5 and deployable6 devices, and their function depends on the presence of two components.7 The first provides mechanical rigidity to ensure retention of one or more temporary strain states and also serves as a switch capable of releasing a temporary strain state. The second, a network-forming component, is required to restore the polymer to a prior strain state upon stimulation. In thermally-activated SMPs, the switching element typically relies on a melting or glass transition temperature,1-3,7 and broad or multiple switches permit several temporary strain states.8-10 Chemical integration of network-forming and switching species endows SMPs with specific properties.8,10,11 Here, we demonstrate that phase-change materials incorporated into network-forming macromolecules yield shape-memory polymer blends (SMPBs) with physically tunable switching temperatures and recovery kinetics for use in multi-responsive laminates and shape-change electronics.

  3. Synthesis of Poly(vinyl ether) Thermoplastic Elastomers Having Functional Soft Segments

    OpenAIRE

    今枝, 嗣人; 漆崎, 美智遠; 阪口, 壽一; 橋本, 保; Tsuguto, IMAEDA; Michio, URUSHISAKI; Toshikazu, SAKAGUCHI; Tamotsu, HASHIMOTO

    2013-01-01

    The ABA-type triblock copolymers consisting of poly(2-adarnantyl vinyl ether) [poly(2-AdVE) as outer hard segments and poly(6-acetoxyhexyl vinyl ether) [poly(AcHVE)] poly(6-hydroxyhexyl vinyl ether) [poly(H HVE)], or poly(2-(2-methoxyethoxy)ethyl vinyl ether [poly(MOEOVE)] as inner soft segments were synthesized by sequential living cationic polymerization. Despite the presence of polar functional groups such as ester, hydroxy, and oxyethylene units in their soft segments, the two polymer seg...

  4. Crystalline structure of polypropylene in blends with thermoplastic elastomers after electron beam irradiation

    International Nuclear Information System (INIS)

    Steller, Ryszard; Zuchowska, Danuta; Meissner, Wanda; Paukszta, Dominik; Garbarczyk, Jozef

    2006-01-01

    Isotactic polypropylene (PP) was blended in extruder with 0-50% addition of styrene-ethylene/butylene-styrene (SEBS) and styrene-butadiene-styrene (SBS) block copolymers. Granulated blends were irradiated with electron beam (60 kGy) and 1 week later processed with injection molding machine. Properties of samples molded from irradiated and non-irradiated granulates were investigated using DSC, WAXS, MFR, SEM and mechanical and solubility tests. It was found that the SEBS based systems are more resistant to irradiation in comparison to similar blends with SBS copolymer. Such behavior can be explained by the presence of double bonds in elastic SBS block. Irradiation of PP-SBS blends leads to considerable structure changes of crystalline and amorphous PP phases and elastic SBS phase. It indicates creation of new (inter)phase consisting of products of grafting and cross-linking reactions. Irradiated PP-SBS blends show significant improvement of impact strength at low temperatures

  5. Synthesis of photoactuating acrylic thermoplastic elastomers containing diblock copolymer-grafted carbon nanotubes

    Czech Academy of Sciences Publication Activity Database

    Ilčíková, M.; Mrlík, M.; Sedláček, T.; Šlouf, Miroslav; Zhigunov, Alexander; Koynov, K.; Mosnáček, J.

    2014-01-01

    Roč. 3, č. 10 (2014), s. 999-1003 ISSN 2161-1653 R&D Projects: GA TA ČR TE01020118 Institutional support: RVO:61389013 Keywords : photoactuating nanocomposite * carbon nanotubes * copolymer Subject RIV: CD - Macromolecular Chemistry Impact factor: 5.764, year: 2014

  6. The Electrical Breakdown of Thin Dielectric Elastomers

    DEFF Research Database (Denmark)

    Zakaria, Shamsul Bin; Morshuis, Peter H. F.; Yahia, Benslimane Mohamed

    2014-01-01

    Dielectric elastomers are being developed for use in actuators, sensors and generators to be used in various applications, such as artificial eye lids, pressure sensors and human motion energy generators. In order to obtain maximum efficiency, the devices are operated at high electrical fields....... This increases the likelihood for electrical breakdown significantly. Hence, for many applications the performance of the dielectric elastomers is limited by this risk of failure, which is triggered by several factors. Amongst others thermal effects may strongly influence the electrical breakdown strength....... In this study, we model the electrothermal breakdown in thin PDMS based dielectric elastomers in order to evaluate the thermal mechanisms behind the electrical failures. The objective is to predict the operation range of PDMS based dielectric elastomers with respect to the temperature at given electric field...

  7. High-strain actuator materials based on dielectric elastomers

    DEFF Research Database (Denmark)

    Pelrine, R.; Kornbluh, R.; Kofod, G.

    2000-01-01

    Dielectric elastomers are a new class of actuator materials that exhibit excellent performance. The principle of operation, as well as methods to fabricate and test these elastomers, is summarized here. The Figure is a sketch of an elastomer film (light gray) stretched on a frame (black) and patt......Dielectric elastomers are a new class of actuator materials that exhibit excellent performance. The principle of operation, as well as methods to fabricate and test these elastomers, is summarized here. The Figure is a sketch of an elastomer film (light gray) stretched on a frame (black...

  8. Síntese de um poli (ácido âmico para aplicação como interfase em compósitos termoplásticos de alto desempenho Synthesis of a poly (amic acid for appplication as interphase in high performance thermoplastic composites

    Directory of Open Access Journals (Sweden)

    Liliana B. Nohara

    2004-06-01

    Full Text Available O objetivo do presente trabalho é apresentar a síntese de um poli (ácido âmico (PAA a ser utilizado como formador de interfase no processamento de compósitos termoplásticos de alto desempenho. Os materiais compósitos termoplásticos constituídos de um reforço rígido e de uma matriz dúctil têm as suas propriedades mecânicas fortemente dependentes do mecanismo de transferência de carga fibra/matriz. Por esse motivo, a região da interface/interfase nos materiais compósitos possui um papel fundamental nas propriedades finais do material. O PAA surge como uma alternativa para melhorar a adesão fibra/matriz na região interfacial em compósitos de alto desempenho, constituídos de matrizes termoplásticas, reforçadas com fibras de carbono ou vidro. O PAA é utilizado na forma de sal, na preparação de suspensões poliméricas de matrizes termoplásticas. O PAA estudado neste trabalho foi sintetizado utilizando-se os reagentes BTDA e DHPr. Em seguida, o PAA foi convertido em PI por imidização em solução. Análises por FTIR mostram o sucesso da síntese do PAA e da sua conversão em PI. As técnicas de DSC e TGA determinaram as temperaturas de transição vítrea (~213 °C e de decomposição (~310 °C, respectivamente. Estes resultados motivam a utilização do PAA/PI como formador de interfase na obtenção de compósitos termoplásticos com temperaturas de processamento abaixo de 310 °C.This work is aimed at presenting the synthesis of a poly (amic acid (PAA to be used as interphase precursor in the manufacturing of high performance thermoplastic composites. Thermoplastic composites comprising a rigid reinforcement and a ductile matrix have their mechanical properties strongly dependent on the load transfer mechanism between the reinforcement and matrix. For this reason, the interface/interphase region plays a fundamental hole in the final properties of the composite materials. PAA appeared as an alternative to improve the

  9. Standards for dielectric elastomer transducers

    International Nuclear Information System (INIS)

    Carpi, Federico; Frediani, Gabriele; Anderson, Iain; Bauer, Siegfried; Gallone, Giuseppe; Gei, Massimiliano; Graaf, Christian; Jean-Mistral, Claire; Kaal, William; Kofod, Guggi; Kollosche, Matthias; Kornbluh, Roy; Pelrine, Ron; Lassen, Benny; Rechenbach, Björn; Matysek, Marc; Michel, Silvain; Nowak, Stephan; O’Brien, Benjamin; Pei, Qibing

    2015-01-01

    Dielectric elastomer transducers consist of thin electrically insulating elastomeric membranes coated on both sides with compliant electrodes. They are a promising electromechanically active polymer technology that may be used for actuators, strain sensors, and electrical generators that harvest mechanical energy. The rapid development of this field calls for the first standards, collecting guidelines on how to assess and compare the performance of materials and devices. This paper addresses this need, presenting standardized methods for material characterisation, device testing and performance measurement. These proposed standards are intended to have a general scope and a broad applicability to different material types and device configurations. Nevertheless, they also intentionally exclude some aspects where knowledge and/or consensus in the literature were deemed to be insufficient. This is a sign of a young and vital field, whose research development is expected to benefit from this effort towards standardisation. (paper)

  10. Standards for dielectric elastomer transducers

    Science.gov (United States)

    Carpi, Federico; Anderson, Iain; Bauer, Siegfried; Frediani, Gabriele; Gallone, Giuseppe; Gei, Massimiliano; Graaf, Christian; Jean-Mistral, Claire; Kaal, William; Kofod, Guggi; Kollosche, Matthias; Kornbluh, Roy; Lassen, Benny; Matysek, Marc; Michel, Silvain; Nowak, Stephan; O'Brien, Benjamin; Pei, Qibing; Pelrine, Ron; Rechenbach, Björn; Rosset, Samuel; Shea, Herbert

    2015-10-01

    Dielectric elastomer transducers consist of thin electrically insulating elastomeric membranes coated on both sides with compliant electrodes. They are a promising electromechanically active polymer technology that may be used for actuators, strain sensors, and electrical generators that harvest mechanical energy. The rapid development of this field calls for the first standards, collecting guidelines on how to assess and compare the performance of materials and devices. This paper addresses this need, presenting standardized methods for material characterisation, device testing and performance measurement. These proposed standards are intended to have a general scope and a broad applicability to different material types and device configurations. Nevertheless, they also intentionally exclude some aspects where knowledge and/or consensus in the literature were deemed to be insufficient. This is a sign of a young and vital field, whose research development is expected to benefit from this effort towards standardisation.

  11. Fracture of elastomers by cavitation

    KAUST Repository

    Hamdi, Adel

    2014-01-01

    Cavitation phenomenon is studied in rubber-like materials by combining experimental, theoretical and numerical approaches. Specific tests are carried out on a Styrene Butadiene Rubber to point out main characteristics of cavitation phenomenon. Hydrostatic depression is numerically modelled using finite element method. Numerical results are compared to Ball\\'s and Hou & Abeyaratne\\'s models with regard to cavity nucleation in the material. Both models well fit experimental observations suggesting that the cavitation nucleation in elastomers depends on the confinement degree of the specimen. Finally, critical hydrostatic pressure and critical global deformation are proved to govern cavitation nucleation in the studied material. Critical loadings are identified by comparing experimental and numerical load-displacement curves. © 2013 Elsevier Ltd.

  12. A disposable and multifunctional capsule for easy operation of microfluidic elastomer systems

    International Nuclear Information System (INIS)

    Thorslund, Sara; Läräng, Thomas; Kreuger, Johan; Nguyen, Hugo; Barkefors, Irmeli

    2011-01-01

    The global lab-on-chip and microfluidic markets for cell-based assays have been predicted to grow considerably, as novel microfluidic systems enable cell biologists to perform in vitro experiments at an unprecedented level of experimental control. Nevertheless, microfluidic assays must, in order to compete with conventional assays, be made available at easily affordable costs, and in addition be made simple to operate for users having no previous experience with microfluidics. We have to this end developed a multifunctional microfluidic capsule that can be mass-produced at low cost in thermoplastic material. The capsule enables straightforward operation of elastomer inserts of optional design, here exemplified with insert designs for molecular gradient formation in microfluidic cell culture systems. The integrated macro–micro interface of the capsule ensures reliable connection of the elastomer fluidic structures to an external perfusion system. A separate compartment in the capsule filled with superabsorbent material is used for internal waste absorption. The capsule assembly process is made easy by integrated snap-fits, and samples within the closed capsule can be analyzed using both inverted and upright microscopes. Taken together, the capsule concept presented here could help accelerate the use of microfluidic-based biological assays in the life science sector. (technical note)

  13. Optimum Combination of Thermoplastic Formability and Electrical Conductivity in Al-Ni-Y Metallic Glass

    Science.gov (United States)

    Na, Min Young; Park, Sung Hyun; Kim, Kang Cheol; Kim, Won Tae; Kim, Do Hyang

    2018-05-01

    Both thermoplastic formability and electrical conductivity of Al-Ni-Y metallic glass with 12 different compositions have been investigated in the present study with an aim to apply as a functional material, i.e. as a binder of Ag powders in Ag paste for silicon solar cell. The thermoplastic formability is basically influenced by thermal stability and fragility of supercooled liquid which can be reflected by the temperature range for the supercooled liquid region (ΔT x ) and the difference in specific heat between the frozen glass state and the supercooled liquid state (ΔC p ). The measured ΔT x and ΔC p values show a strong composition dependence. However, the composition showing the highest ΔT x and ΔC p does not correspond to the composition with the highest amount of Ni and Y. It is considered that higher ΔT x and ΔC p may be related to enhancement of icosahedral SRO near T g during cooling. On the other hand, electrical resistivity varies with the change of Al contents as well as with the change of the volume fraction of each phase after crystallization. The composition range with the optimum combination of thermoplastic formability and electrical conductivity in Al-Ni-Y system located inside the composition triangle whose vertices compositions are Al87Ni3Y10, Al85Ni5Y10, and Al86Ni5Y9.

  14. Karakteristik Mekanik Panel Dinding dari Komposit Sabut Kelapa (Coco Fiber)-Sampah Plastik (Thermoplastics)

    OpenAIRE

    Fajriyanto, Fajriyanto

    2009-01-01

    The research about utilization of coco fiber and thermoplastic waste to produce partition wall based on fiber reinforced plastic (FRP) composites has been conducted. The research methodology used was experimental research method. There were three steps conducted in the research; the first, preparation of instruments and sampling of raw materials, the second, blending process for producing fiberboard composites, the third, mechanical-waterproof testing and analyzing of products. The obje...

  15. Non-isothermal kinetics of cold crystallization in multicomponent PLA/thermoplastic polyurethane/nanofiller system

    Czech Academy of Sciences Publication Activity Database

    Kratochvíl, Jaroslav; Kelnar, Ivan

    2017-01-01

    Roč. 130, č. 2 (2017), s. 1043-1052 ISSN 1388-6150 R&D Projects: GA ČR(CZ) GA16-03194S Institutional support: RVO:61389013 Keywords : poly(lactic acid) * cold crystallization * thermoplastic polyurethane Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 1.953, year: 2016

  16. Reduction of the Adhesive Friction of Elastomers through Laser Texturing of Injection Molds

    Directory of Open Access Journals (Sweden)

    Joel Voyer

    2017-11-01

    Full Text Available It is well known that elastomers usually possess poor dry sliding friction properties due to their highly adhesive character. In order to overcome this problematic behavior in industrial applications, interfacial materials such as oils, greases, coatings, or lacks are normally used in order to separate or to functionalize the contact surfaces of elastomers. Alternatively, the high adhesion tendency of elastomers may be explicitly reduced by modifying the elastomer composition itself or by enabling a reduction of its effective contact area through, for example, surface laser texturing. This second approach, i.e., the reduction of the adhesive character of elastomers through laser structuring, will be the main topic of the present study. For this purpose, different micro-sized grooved structures were produced on flat injection molds using an ultra-short pulsed laser. The micro-structured molds were then used to produce injection molded micro-ridged Liquid Silicone Rubber (LSR sample pads. The investigations consisted firstly of determining the degree of replication of the mold micro-structures onto the surface of the LSR pads and secondly, to ascertain the degree of reduction of the friction force (or coefficient of friction of these micro-ridged LSR pads in comparison to the benchmark (unstructured LSR pads when tested under dry conditions against Aluminum alloy (Al-6082 or PA6.6-GF30 plates. For this second part of the investigation, the normal force (or contact pressure dependency of the coefficient of friction was determined through stepwise load increasing friction tests. The results of these investigations have shown that the production of micro-ridged surfaces on LSR pads through laser structuring of the injection molds could be successfully achieved and that it enables a significant reduction of the friction force for low normal forces (or contact pressures, where the component of adhesion friction is playing an important and determining

  17. Toughening elastomers with sacrificial bonds and watching them break

    NARCIS (Netherlands)

    Ducrot, E.; Chen, Y.; Bulters, M.J.H.; Sijbesma, R.P.; Creton, C.

    2014-01-01

    Elastomers are widely used because of their large-strain reversible deformability. Most unfilled elastomers suffer from a poor mechanical strength, which limits their use. Using sacrificial bonds, we show how brittle, unfilled elastomers can be strongly reinforced in stiffness and toughness (up to 4

  18. Computational modelling of a thermoforming process for thermoplastic starch

    Science.gov (United States)

    Szegda, D.; Song, J.; Warby, M. K.; Whiteman, J. R.

    2007-05-01

    Plastic packaging waste currently forms a significant part of municipal solid waste and as such is causing increasing environmental concerns. Such packaging is largely non-biodegradable and is particularly difficult to recycle or to reuse due to its complex composition. Apart from limited recycling of some easily identifiable packaging wastes, such as bottles, most packaging waste ends up in landfill sites. In recent years, in an attempt to address this problem in the case of plastic packaging, the development of packaging materials from renewable plant resources has received increasing attention and a wide range of bioplastic materials based on starch are now available. Environmentally these bioplastic materials also reduce reliance on oil resources and have the advantage that they are biodegradable and can be composted upon disposal to reduce the environmental impact. Many food packaging containers are produced by thermoforming processes in which thin sheets are inflated under pressure into moulds to produce the required thin wall structures. Hitherto these thin sheets have almost exclusively been made of oil-based polymers and it is for these that computational models of thermoforming processes have been developed. Recently, in the context of bioplastics, commercial thermoplastic starch sheet materials have been developed. The behaviour of such materials is influenced both by temperature and, because of the inherent hydrophilic characteristics of the materials, by moisture content. Both of these aspects affect the behaviour of bioplastic sheets during the thermoforming process. This paper describes experimental work and work on the computational modelling of thermoforming processes for thermoplastic starch sheets in an attempt to address the combined effects of temperature and moisture content. After a discussion of the background of packaging and biomaterials, a mathematical model for the deformation of a membrane into a mould is presented, together with its

  19. Production and properties of micro-cellulose reinforced thermoplastic starch

    Science.gov (United States)

    Kmetty, Á.; Karger-Kocsis, J.; Czigány, T.

    2015-02-01

    Thermoplastic starch (TPS)/micro-fibrillated cellulose (MFC) composites were prepared from maize starch with different amount of distilled water, glycerol and cellulose reinforcement. The components were homogenized by kneader and twin roll technique. The produced TPS and TPS-based polymer composites were qualified by static and dynamic mechanical tests and their morphology was analysed by microscopic techniques. The results showed that the amount of water and the order of the production steps control the properties of both the TPS and its MFC reinforced version. With increasing content of MFC the stiffness and strength of the TPS matrix increased, as expected. Microscopic inspection revealed that the TPS has a homogenous structure and the MFC is well dispersed therein when suitable preparation conditions were selected.

  20. Creep of thermoplastic polyurethane reinforced with ozone functionalized carbon nanotubes

    Directory of Open Access Journals (Sweden)

    Z. Zhang

    2012-09-01

    Full Text Available This work focused on the mechanical behavior, especially creep resistance, of thermoplastic polyurethane (TPU filled with ozone-treated multi-walled carbon nanotubes (MWCNTs. It was found that the ozone functionalization of MWCNTs could improve their dispersion and interfacial adhesion to the TPU matrix as proved by scanning electron microscope and Raman spectrometer. It finally contributed to the enhancement of Young’s modulus and yield strength of TPU/MWCNT composites. Moreover, the creep resistance and recovery of MWCNT/TPU composites revealed a significant improvement by incorporating ozone functionalized MWCNTs. The strong interaction between the modified MWCNTs and TPU matrix would enhance the interfacial bonding and facilitate the load transfer, resulting in low creep strain and unrecovered strain.

  1. EB radiation crosslinking of elastomers

    International Nuclear Information System (INIS)

    Bik, J.; Rzymski, M.; Gluszewski, W.; Zagorski, Z.P.

    2002-01-01

    Complete text of publication follows. The first paper in the series described by the general title, starts with radiation crosslinking of hydrogenated butadiene-nitrile rubber (HBNR). This high-tech elastomer is obtained by catalytic hydrogenation of >C=C 99.5 and 94.5% of starting double bonds. Samples were irradiated with 10 MeV electrons, monoenergetical, 6 kW power, used as scanned beam over the conveyor, securing homogeneity of dose distribution. The doses were up to 300 kGy, applied in 20 kGy increments to avoid radiation generated heating of the material. The influence of presence or absence of oxygen was considered. Irradiated samples were investigated for the extend of crosslinking in the function of dose and for properties important for understanding of mechanisms. Samples are transparent, what allowed conventional absorption spectrophotometry, also time resolved. The quantitative interpretation of results shows that for 100 crosslinks there are 6-9 acts of chain-scission. It is less, than expected from the participation of multi-ionization spurs, also in the solid state, as announced during the previous, 9th Tihany Conference. However, the apparent lower yield of multi-ionization spurs is explained by partial conversion of products into crosslinks of specific type. Our investigations confirm the usefulness of consideration of radiation spurs in polymers as well as in all, low LET irradiated media

  2. Effect of carbon nanotube reinforcement on the properties of the recycled poly(ethylene terephthalate)/poly(ethylene naphthalate) (r-PET/PEN) blends containing functional elastomers

    International Nuclear Information System (INIS)

    Yesil, Sertan

    2013-01-01

    Highlights: • Mechanical properties of r-PET improved with addition of PEN, elastomers and CNT. • Elastomer size and dispersion played important role in the variation of properties. • Selective localization of CNT affected the mechanical and electrical properties. • E-EA-MAH based samples had higher mechanical properties than E-MA-GMA based ones. - Abstract: In this study, the mechanical, thermomechanical, thermal, electrical properties and the morphology of the composites, based on blends of recycled poly(ethylene terephthalate) (r-PET) and poly(ethylene naphthalate) (PEN) that were mixed with functional elastomers and multi walled carbon nanotube (CNT) were investigated. Two types of functional elastomers; terpolymer of ethylene–ethyl acrylate–maleic anhydride (E-EA-MAH) and terpolymer of ethylene–methyl acrylate–glycidyl methacrylate (E-MA-GMA), were used to ensure the miscibility between PET and PEN during the preparation of the blends and composites. All composite and blend samples were extruded by using a laboratory scale twin screw microcompounder. Test samples were prepared via laboratory scale injection molding machine. According to the results of the thermomechanical tests, usage of both elastomers enhanced the miscibility between r-PET and PEN. Morphological analyses showed that the blends and composites which contain E-EA-MAH exhibited better elastomer phase dispersion with smaller domain sizes when compared with the samples with E-MA-GMA. Samples prepared with E-EA-MAH had better mechanical properties than the ones containing E-MA-GMA due to the better elastomer phase dispersion. Moreover, addition of CNT also improved the mechanical properties of the samples for both elastomer types. In contrast to mechanical test results, samples prepared with E-MA-GMA had higher electrical conductivity values when compared with those of the ones containing E-EA-MAH due to the differences in the selective distribution of CNT particles between the

  3. Nonlinear viscoelastic characterization of molten thermoplastic vulcanizates (TPV) through large amplitude harmonic experiments

    Energy Technology Data Exchange (ETDEWEB)

    Leblanc, Jean L. [University P. and M. Curie-Paris 6, Polymer Rheology and Processing, Vitry-sur-Seine (France)

    2007-10-15

    The so-called thermoplastic vulcanizates (TPV) are essentially blends of a crystalline thermoplastic polymer (e.g., polypropylene) and a vulcanizable rubber composition, prepared through a special process called dynamic vulcanization, which yields a fine dispersion of micron-size crosslinked rubber particles in a thermoplastic matrix. Such materials are by nature complex polymer systems, i.e., multiphase, heterogeneous, typically disordered materials for which structure is as important as composition. Correctly assessing their rheological properties is a challenging task for several reasons: first, even if the uniformity of their composition is taken for granted, TPV are indeed very complicated materials, not only heterogeneous but also with a morphology related to their composition; second, their morphology can be affected by the flow field used; third, the migration of small labile ingredients (e.g., oil, curative residue, etc.) can in the meantime significantly change the boundary flow conditions, for instance through self-lubrication due to phase separation of the oil, or wall slip, or both. The aims of the work reported were to investigate a series of commercial TPV through the so-called Fourier transform rheometry, a testing technique especially developed to accurately investigate the nonlinear viscoelastic domain. Results are tentatively interpreted in terms of material composition and structure. (orig.)

  4. Poly (ricinoleic acid) based novel thermosetting elastomer.

    Science.gov (United States)

    Ebata, Hiroki; Yasuda, Mayumi; Toshima, Kazunobu; Matsumura, Shuichi

    2008-01-01

    A novel bio-based thermosetting elastomer was prepared by the lipase-catalyzed polymerization of methyl ricinoleate with subsequent vulcanization. Some mechanical properties of the cured carbon black-filled polyricinoleate compounds were evaluated as a thermosetting elastomer. It was found that the carbon black-filled polyricinoleate compounds were readily cured by sulfur curatives to produce a thermosetting elastomer that formed a rubber-like sheet with a smooth and non-sticky surface. The curing behaviors and mechanical properties were dependent on both the molecular weight of the polyricinoleate and the amount of the sulfur curatives. Cured compounds consisting of polyricinoleate with a molecular weight of 100,800 showed good mechanical properties, such as a hardness of 48 A based on the durometer A measurements, a tensile strength at break of 6.91 MPa and an elongation at break of 350%.

  5. Better fuel handling system performance through improved elastomers and seals

    Energy Technology Data Exchange (ETDEWEB)

    Wensel, R G; Metcalfe, R [Atomic Energy of Canada Ltd., Chalk River, ON (Canada)

    1997-12-31

    In the area of elastomers, tests have identified specific compounds that perform well in each class of CANDU service. They offer gains in service life, sometimes by factors of ten or more. Moreover, the aging characteristics of these specific compounds are being thoroughly investigated, whereas many elastomers used previously were either non-specific or their aging was unknown. In this paper the benefits of elastomer upgrading, as well as the deficiencies of current station elastomer practices, are discussed in the context of fuel handling equipment. Guidelines for procurement, storage, handling and condition monitoring of elastomer seals are outlined. (author). 3 figs.

  6. Better fuel handling system performance through improved elastomers and seals

    International Nuclear Information System (INIS)

    Wensel, R.G.; Metcalfe, R.

    1996-01-01

    In the area of elastomers, tests have identified specific compounds that perform well in each class of CANDU service. They offer gains in service life, sometimes by factors of ten or more. Moreover, the aging characteristics of these specific compounds are being thoroughly investigated, whereas many elastomers used previously were either non-specific or their aging was unknown. In this paper the benefits of elastomer upgrading, as well as the deficiencies of current station elastomer practices, are discussed in the context of fuel handling equipment. Guidelines for procurement, storage, handling and condition monitoring of elastomer seals are outlined. (author). 3 figs

  7. The reactive extrusion of thermoplastic polyurethane

    NARCIS (Netherlands)

    Verhoeven, Vincent Wilhelmus Andreas

    2006-01-01

    The objective of this thesis was to increase the understanding of the reactive extrusion of thermoplastic polyurethane. Overall, several issues were identified: • Using a relative simple extrusion model, the reactive extrusion process can be described. This model can be used to further investigate

  8. Thermoplastic film camera for holographic recording

    International Nuclear Information System (INIS)

    Liegeois, C.; Meyrueis, P.

    1982-01-01

    The design thermoplastic-film recording camera and its performance for holography of extended objects are reported. Special corona geometry and accurate control of development heat by constant current heating and high resolution measurement of the develop temperature make easy recording of reproducible, large aperture holograms possible. The experimental results give the transfer characteristics, the diffraction efficiency characteristics and the spatial frequency response. (orig.)

  9. Processing of thermoplastic polymers using reactive solvents

    NARCIS (Netherlands)

    Meijer, H.E.H.; Venderbosch, R.W.; Goossens, J.G.P.; Lemstra, P.J.

    1996-01-01

    The use of reactive solvents offers an interesting and flexible route to extent the processing characteristics of thermoplastic polymers beyond their existing limits. This holds for both intractable and tractable polymers. The first mainly applies for amorphous high-Tg polymers where processing may

  10. Silicone elastomers with aromatic voltage stabilizers

    DEFF Research Database (Denmark)

    A Razak, Aliff Hisyam; Skov, Anne Ladegaard

    of electron-trapping by aromatic compounds grafted to silicone backbones in a crosslinked PDMS is illustrated in Fig. 1. The electrical breakdown strength, the storage modulus and the loss modulus of the elastomer were investigated, as well as the excitation energy from the collision between electron carriers...... and benzene rings in PDMS-PPMS copolymer was measured by UV-vis spectroscopy. The developed elastomers were inherently soft with enhanced electrical breakdown strength due to delocalized pi-electrons of aromatic rings attached to the silicone backbone. The dielectric relative permittivity of PDMS...

  11. Swelling behavior of γ-ray irradiated elastomers in boiling spray solution

    International Nuclear Information System (INIS)

    Yagi, Toshiaki; Kusama, Yasuo; Ito, Masayuki; Okada, Sohei; Yoshikawa, Masahito; Yoshida, Kenzo

    1983-05-01

    Elastomers swelled significantly by water sorption during a simulated LOCA test, and this phenomenon could cause the deterioration of their mechanical and electrical properties. Many factors like as radiation, heat, the composition of spray solution, types of elastomers and their formulation, related to the phenomenon. A relationship between swelling properties of the formulation-known various elastomers and the pre-aging conditions such as radiation dose and thermal aging period was studied by measuring their swelling behaviors in boiling spray solution (water and chemical solution). All eight elastomers tested showed remarkable swelling with an increase of radiation dose when they irradiated in air. A swelling in boiling water was about twice of in chemical solution. Some types of Neoprene and Hypalons had an optimum swelling dose where they showed the maxima. Over this dose, the swelling ratio decreased with dose. When irradiated under vacuum, its swelling ratio became significantly lower than that of exposed in air. This attributed the swelling phenomena closely related to radiation oxidation degradation. (author)

  12. Viscoelastic and photo-actuation studies of composites based on polystyrene-grafted carbon nanotubes and styrene-b-isoprene-b-styrene block copolymer

    Czech Academy of Sciences Publication Activity Database

    Ilčíková, M.; Mrlík, M.; Sedláček, T.; Chorvát, D.; Krupa, I.; Šlouf, Miroslav; Koynov, K.; Mosnáček, J.

    2014-01-01

    Roč. 55, č. 1 (2014), s. 211-218 ISSN 0032-3861 R&D Projects: GA TA ČR TE01020118 Institutional support: RVO:61389013 Keywords : thermoplastic elastomers * grafting from surface * smart materials Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering Impact factor: 3.562, year: 2014

  13. Radiation cured acrylonitrile--butadiene elastomers

    International Nuclear Information System (INIS)

    Eldred, R.J.

    1976-01-01

    In accordance with a preferred embodiment of this invention, the ultimate elongation of an electron beam radiation cured acrylonitrile-butadiene elastomer is significantly increased by the incorporation of a preferred noncrosslinking monomer, glycidyl methacrylate, in combination with the conventional crosslinking monomer, trimethylolpropanetrimethacrylate, prior to the radiation curing process

  14. Patterning nonisometric origami in nematic elastomer sheets

    Science.gov (United States)

    Plucinsky, Paul; Kowalski, Benjamin A.; White, Timothy J.; Bhattacharya, Kaushik

    Nematic elastomers dramatically change their shape in response to diverse stimuli including light and heat. In this paper, we provide a systematic framework for the design of complex three dimensional shapes through the actuation of heterogeneously patterned nematic elastomer sheets. These sheets are composed of \\textit{nonisometric origami} building blocks which, when appropriately linked together, can actuate into a diverse array of three dimensional faceted shapes. We demonstrate both theoretically and experimentally that: 1) the nonisometric origami building blocks actuate in the predicted manner, 2) the integration of multiple building blocks leads to complex multi-stable, yet predictable, shapes, 3) we can bias the actuation experimentally to obtain a desired complex shape amongst the multi-stable shapes. We then show that this experimentally realized functionality enables a rich possible design landscape for actuation using nematic elastomers. We highlight this landscape through theoretical examples, which utilize large arrays of these building blocks to realize a desired three dimensional origami shape. In combination, these results amount to an engineering design principle, which we hope will provide a template for the application of nematic elastomers to emerging technologies.

  15. Processing a difficult urethane elastomer system

    International Nuclear Information System (INIS)

    Gillespie, T.J.

    1977-01-01

    A detailed study of an adiprene/butanediol/trimethylolpropane elastomer system and the associated production process was performed to assess the importance of various processing factors on the physical properties of the system. Results indicated that control of the curing cycle, material ratio, moisture in the curing agent and elastomer, mixing, and vacuum level was necessary. Sufficient control of the manual process could not be obtained to eliminate significant physical property variability. An automatic metering, mixing and dispensing machine was purchased for laboratory evaluation. After modification, including the addition of a high shear vacuum type mixer, and with close vacuum and temperature control, material property variability was still at an unacceptable level. A tracer agent was introduced into the curing agent system to assess the distribution of the curing agent in the elastomer. Machine evaluation using the tracer agent indicated that distribution of the curing agent in the elastomer was very poor is spite of the high shear mixing configuration. The addition of an oscillating motion to the mixing configuration. The addition of an oscillating motion to the mixing system significantly improved curing agent distribution and eliminated material property variability problems. 16 figures, 3 tables

  16. Use of elastomers in regenerative braking systems

    Science.gov (United States)

    The storage of potential energy as strain energy in elastomers was investigated. The evolution of the preferred stressing scheme is described, and test results on full-size elastomeric energy storage units sized for an automotive regenerative braking system application are presented. The need for elastomeric material improvements is also discussed.

  17. Electrical breakdown phenomena of dielectric elastomers

    DEFF Research Database (Denmark)

    Yu, Liyun; Mateiu, Ramona Valentina; Skov, Anne Ladegaard

    2017-01-01

    years. However, optimization with respect to the dielectric permittivity solely may lead to other problematic phenomena such as premature electrical breakdown. In this work, we focus on the chloro propyl functionalized silicone elastomers prepared in Madsen et al[2] and we investigate the electrical...

  18. Green silicone elastomer obtained from a counterintuitively stable mixture of glycerol and PDMS

    DEFF Research Database (Denmark)

    Mazurek, P.; Hvilsted, S.; Skov, A. L.

    2016-01-01

    A green and cheap silicone-based elastomer has been developed. Through the simple mixing-in of biodiesel-originating glycerol into commercially available polydimethylsiloxane (PDMS) pre-polymer, a glycerol-in-PDMS emulsion was produced. This counterintuitively stable mixture became a basis...... for obtaining elastomeric composites with uniformly distributed glycerol droplets. Various compositions, containing from 0 to 140 parts of glycerol per 100 parts of PDMS by weight, were prepared and investigated in terms of ATR-FTIR, broadband dielectric spectroscopy, mechanical properties as well as optical......, even in the presence of very high loadings. The conducted experiments highlight the great potential of this new type of elastomer and reveal some possible applications....

  19. Morphing Metal and Elastomer Bicontinuous Foams for Reversible Stiffness, Shape Memory, and Self-Healing Soft Machines.

    Science.gov (United States)

    Van Meerbeek, Ilse M; Mac Murray, Benjamin C; Kim, Jae Woo; Robinson, Sanlin S; Zou, Perry X; Silberstein, Meredith N; Shepherd, Robert F

    2016-04-13

    A metal-elastomer-foam composite that varies in stiffness, that can change shape and store shape memory, that self-heals, and that welds into monolithic structures from smaller components is presented. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Effects of mechanical properties of thermoplastic materials on the initial force of thermoplastic appliances.

    Science.gov (United States)

    Kohda, Naohisa; Iijima, Masahiro; Muguruma, Takeshi; Brantley, William A; Ahluwalia, Karamdeep S; Mizoguchi, Itaru

    2013-05-01

    To measure the forces delivered by thermoplastic appliances made from three materials and investigate effects of mechanical properties, material thickness, and amount of activation on orthodontic forces. Three thermoplastic materials, Duran (Scheu Dental), Erkodur (Erkodent Erich Kopp GmbH), and Hardcast (Scheu Dental), with two different thicknesses were selected. Values of elastic modulus and hardness were obtained from nanoindentation measurements at 28°C. A custom-fabricated system with a force sensor was employed to obtain measurements of in vitro force delivered by the thermoplastic appliances for 0.5-mm and 1.0-mm activation for bodily tooth movement. Experimental results were subjected to several statistical analyses. Hardcast had significantly lower elastic modulus and hardness than Duran and Erkodur, whose properties were not significantly different. Appliances fabricated from thicker material (0.75 mm or 0.8 mm) always produced significantly greater force than those fabricated from thinner material (0.4 mm or 0.5 mm). Appliances with 1.0-mm activation produced significantly lower force than those with 0.5-mm activation, except for 0.4-mm thick Hardcast appliances. A strong correlation was found between mechanical properties of the thermoplastic materials and force produced by the appliances. Orthodontic forces delivered by thermoplastic appliances depend on the material, thickness, and amount of activation. Mechanical properties of the polymers obtained by nanoindentation testing are predictive of force delivery by these appliances.

  1. 75 FR 39664 - Grant of Authority For Subzone Status Materials Science Technology, Inc. (Specialty Elastomers...

    Science.gov (United States)

    2010-07-12

    ... Status Materials Science Technology, Inc. (Specialty Elastomers and Fire Retardant Chemicals) Conroe... specialty elastomer manufacturing and distribution facility of Materials Science Technology, Inc., located... and distribution of specialty elastomers and fire retardant chemicals at the facility of Materials...

  2. Fluorogel Elastomers with Tunable Transparency, Elasticity, Shape-Memory, and Antifouling Properties**

    Energy Technology Data Exchange (ETDEWEB)

    Yao, Xi; Dunn, Stuart; Kim, Philseok; Duffy, Meredith; Alvarenga, Jack; Aizenberg, Joanna

    2014-04-22

    Omniphobic fluorogel elastomers were prepared by photocuring perfluorinated acrylates and a perfluoropolyether crosslinker. By tuning either the chemical composition or the temperature that control the crystallinity of the resulting polymer chains, a broad range of optical and mechanical properties of the fluorogel can be achieved. After infusing with fluorinated lubricants, the fluorogels showed excellent resistance to wetting by various liquids and anti-biofouling behavior, while maintaining cytocompatiblity.

  3. Fluorogel Elastomers with Tunable Transparency, Elasticity, ShapeMemory, and Antifouling Properties**

    Energy Technology Data Exchange (ETDEWEB)

    Yao, X; Dunn, SS; Kim, P; Duffy, M; Alvarenga, J; Aizenberg, J

    2014-03-18

    Omniphobic fluorogel elastomers were prepared by photocuring perfluorinated acrylates and a perfluoropolyether crosslinker. By tuning either the chemical composition or the temperature that control the crystallinity of the resulting polymer chains, a broad range of optical and mechanical properties of the fluorogel can be achieved. After infusing with fluorinated lubricants, the fluorogels showed excellent resistance to wetting by various liquids and anti-biofouling behavior, while maintaining cytocompatiblity.

  4. Novel high dielectric constant hybrid elastomers based on glycerol-insilicone emulsions

    DEFF Research Database (Denmark)

    Mazurek, Piotr Stanislaw; Skov, Anne Ladegaard

    2016-01-01

    Novel hybrid elastomers were prepared by speedmixing of two virtually immiscible liquids – glycerol and polydimethylsiloxane (PDMS) prepolymer. Upon crosslinking ofthe PDMS phase of the resulting glycerol-in-silicone emulsion freestanding films were obtained. In this way glycerol became uniformly...... elastomeractuators. Conductivities of samples based on various PDMS compositions with different loadings of embedded glycerol were thoroughly investigated providing useful information about the dielectric behavior....

  5. Mechanical behaviour of textile-reinforced thermoplastics with integrated sensor network components

    International Nuclear Information System (INIS)

    Hufenbach, W.; Adam, F.; Fischer, W.-J.; Kunadt, A.; Weck, D.

    2011-01-01

    Highlights: → Consideration of two types of integrated bus systems for textile-reinforced thermoplastics with embedded sensor networks. → Specimens with bus systems made of flexible printed circuit boards show good mechanical performance compared to the reference. → Inhomogeneous interface and reduced stiffnesses and strengths for specimens with bus systems basing on single copper wires. -- Abstract: The embedding of sensor networks into textile-reinforced thermoplastics enables the design of function-integrative lightweight components suitable for high volume production. In order to investigate the mechanical behaviour of such functionalised composites, two types of bus systems are selected as exemplary components of sensor networks. These elements are embedded into glass fibre-reinforced polypropylene (GF/PP) during the layup process of unconsolidated weft-knitted GF/PP-preforms. Two fibre orientations are considered and orthotropic composite plates are manufactured by hot pressing technology. Micrograph investigations and computer tomography analyses show different interface qualities between the thermoplastic composite and the two types of bus systems. Mechanical tests under tensile and flexural loading indicate a significant influence of the embedded bus system elements on the structural stiffness and strength.

  6. Dielectric Elastomers for Fluidic and Biomedical Applications

    Science.gov (United States)

    McCoul, David James

    Dielectric elastomers have demonstrated tremendous potential as high-strain electromechanical transducers for a myriad of novel applications across all engineering disciplines. Because their soft, viscoelastic mechanical properties are similar to those of living tissues, dielectric elastomers have garnered a strong foothold in a plethora of biomedical and biomimetic applications. Dielectric elastomers consist of a sheet of stretched rubber, or elastomer, coated on both sides with compliant electrode materials; application of a voltage generates an electrostatic pressure that deforms the elastomer. They can function as soft generators, sensors, or actuators, and this last function is the focus of this dissertation. Many design configurations are possible, such as stacks, minimum energy structures, interpenetrating polymer networks, shape memory dielectric elastomers, and others; dielectric elastomers are already being applied to many fields of biomedicine. The first part of the original research presented in this dissertation details a PDMS microfluidic system paired with a dielectric elastomer stack actuator of anisotropically prestrained VHB(TM) 4910 (3M(TM)) and single-walled carbon nanotubes. These electroactive microfluidic devices demonstrated active increases in microchannel width when 3 and 4 kV were applied. Fluorescence microscopy also indicated an accompanying increase in channel depth with actuation. The cross-sectional area strains at 3 and 4 kV were approximately 2.9% and 7.4%, respectively. The device was then interfaced with a syringe pump, and the pressure was measured upstream. Linear pressure-flow plots were developed, which showed decreasing fluidic resistance with actuation, from 0.192 psi/(microL/min) at 0 kV, to 0.160 and 0.157 psi/(microL/min) at 3 and 4 kV, respectively. This corresponds to an ~18% drop in fluidic resistance at 4 kV. Active de-clogging was tested in situ with the device by introducing ~50 microm diameter PDMS microbeads and

  7. Characterizing the influence of matrix ductility on damage phenomenology in continuous fiber-reinforced thermoplastic laminates undergoing quasi-static indentation

    KAUST Repository

    Yudhanto, Arief

    2017-12-12

    The use of thermoplastic matrix was known to improve the impact properties of laminated composites. However, different ductility levels can exist in a single family of thermoplastic matrix, and this may consequently modify the damage phenomenology of thermoplastic composites. This paper focuses on the effect of matrix ductility on the out-of-plane properties of thermoplastic composites, which was studied through quasi-static indentation (QSI) test that may represent impact problem albeit the speed difference. We evaluated continuous glass-fiber reinforced polypropylene thermoplastic composites (GFPP), and selected homopolymer PP and copolymer PP that represent ductile and less ductile matrices, respectively. Several cross-ply laminates were selected to study the influence of ply thicknesses and relative orientation of interfaces on QSI properties of GFPP. It is expected that GFPP with ductile matrix improves energy absorption of GFPP. However, the damage mechanism is completely different between GFPP with ductile and GFPP with less ductile matrices. GFPP with ductile matrix exhibits smaller damage zone in comparison to the one with less ductile matrix. Higher matrix ductility inhibits the growth of ply cracking along the fiber, and this causes the limited size of delamination. The stacking sequence poses more influence on less ductile composites rather than the ductile one.

  8. Examination of injection moulded thermoplastic maize starch

    Directory of Open Access Journals (Sweden)

    2007-12-01

    Full Text Available This paper focuses on the effect of the different injection moulding parameters and storing methods on injection moulded thermoplastic maize starch (TPS. The glycerol and water plasticized starch was processed in a twin screw extruder and then with an injection moulding machine to produce TPS dumbbell specimens. Different injection moulding set-ups and storing conditions were used to analyse the effects on the properties of thermoplastic starch. Investigated parameters were injection moulding pressure, holding pressure, and for the storage: storage at 50% relative humidity, and under ambient conditions. After processing the mechanical and shrinkage properties of the manufactured TPS were determined as a function of the ageing time. While conditioning, the characteristics of the TPS changed from a soft material to a rigid material. Although this main behaviour remained, the different injection moulding parameters changed the characteristics of TPS. Scanning electron microscope observations revealed the changes in the material on ageing.

  9. Micromechanical analysis on anisotropy of structured magneto-rheological elastomer

    International Nuclear Information System (INIS)

    Li, R; Zhang, Z; Wang, X J; Chen, S W

    2015-01-01

    This paper investigates the equivalent elastic modulus of structured magneto-rheological elastomer (MRE) in the absence of magnetic field. We assume that both matrix and ferromagnetic particles are linear elastic materials, and ferromagnetic particles are embedded in matrix with layer-like structure. The structured composite could be divided into matrix layer and reinforced layer, in which the reinforced layer is composed of matrix and the homogenously distributed ferromagnetic particles in matrix. The equivalent elastic modulus of reinforced layer is analysed by the Mori-Tanaka method. Finite Element Method (FEM) is also carried out to illustrate the relationship between the elastic modulus and the volume fraction of ferromagnetic particles. The results show that the anisotropy of elastic modulus becomes noticeable, as the volume fraction of particles increases. (paper)

  10. Steady shear characteristic and behavior of magneto-thermo-elasticity of isotropic MR elastomers

    International Nuclear Information System (INIS)

    Gao, Wei; Wang, Xingzhe

    2016-01-01

    The magneto-thermo-elastic steady shear behaviors of isotropic smart composites of silicon rubber matrix randomly filled with ferromagnetic particles, commonly referred to as magnetorheological (MR) elastomers, are investigated experimentally and theoretically in the present study. The strip specimens of the MR elastomer composite with different ferromagnetic particle concentrations are fabricated and implemented for lap-shear tests under both magnetic and thermal fields. It is illustrated that the magneto-thermo-elastic shear modulus of the MR elastomer is markedly enhanced with the volume fraction of ferromagnetic particles and the applied external magnetic field, while the shear modulus is decreased with the environment temperature. To qualitatively elucidate the magneto-thermo-elastic shear performance of this kind of magnetic smart composites, a modified constitutive of hyperelasticity is suggested taking into account the influence of magnetic field and temperature on the magnetic potential energy and strain energy. The theoretical modeling predictions on the stress–strain behaviors for different applied magnetic fields and environment temperatures are compared to experimental observations to demonstrate a good agreement. (paper)

  11. Thermoplastic liners for carbon steel pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mauyed S.; AlDossary, Abdullah K. [Saudi Aramco, Dhahran (Saudi Arabia)

    2009-12-19

    Materials selection for pipe and fittings used to convey corrosive fluids has often been a challenge. Traditionally, exotic Corrosion Resistant Alloys (CRA) have been used in corrosive environments despite their high cost. Plastic lined carbon steel piping offers a cost effective alternative to the use of CRAs by eliminating corrosion, significantly reducing the use of toxic chemicals and the heavy metal usually present in CRAs. Thermoplastic Liners offer the combination of corrosion resistance and mechanical strength, which are unachievable with singular materials. Under pressure conditions, the liner is fully supported by the metalwork, while under vacuum conditions, the liner must be thick enough along with venting system to withstand the collapsing forces created by the negative pressure. Plastic liners have been used successfully to line and protect metallic pipelines for many years and have become an indispensable requirement of the oil and gas industry particularly with water injection and hydrocarbon services. In the case of internally corroded pipes, the use of thermoplastic liners for rehabilitation is an option to extend the lifetime of companies' assets, reduce maintenance cost and increase intervals between T and Is. For new construction, plastic liners in carbon steel pipes can compete technically and economically with pipelines of CRA materials and other corrosion inhibition systems. This paper describes various design features, installations of thermoplastic liners in comparison to other corrosion inhibition methods. (author)

  12. Compatibility of selected elastomers with plutonium glovebox environment

    International Nuclear Information System (INIS)

    Burns, R.

    1994-06-01

    This illustrative test was undertaken as a result of on-going failure of elastomer components in plutonium gloveboxes. These failures represent one of the major sources of required maintenance to keep gloveboxes operational. In particular, it was observed that the introduction of high specific activity Pu-238 into a glovebox, otherwise contaminated with Pu-239, resulted in an inordinate failure of elastomer components. Desiring to keep replacement of elastomer components to a minimum, a decision to explore a few possible alternative elastomer candidates was undertaken and reported upon herewith. Sample specimens of Neoprene, Urethane, Viton, and Hypalon elastomeric formulations were obtained from the Bacter Rubber Company. Strips of the elastomer specimens were placed in a plutonium glovebox and outside of a glovebox, and were observed for a period of three years. Of the four types of elastomers, only Hypalon remained completely viable

  13. Types and properties of elastomer materials used in CANDU reactor

    Energy Technology Data Exchange (ETDEWEB)

    You, Ho Sik; Jeong, Jin Kon [Korea Atomic Energy Research Institute, Daeduk (Korea, Republic of)

    1996-05-01

    Properties and kinds of elastomer materials used in a CANDU power plant have been described. The elastomer materials have been used as a sealing material in the components f nuclear power plant since they have many excellent properties that can not be seen in other materials. It is very important to select proper elastomer materials used in the nuclear power plant are required to have resistance to temperature as well as radiation. According to the experimental results performed at some laboratories including the Chalk River Laboratory of AECL, elastomer materials with high resistance to temperature and radiation are Nitrile, Ethylene, Propylene and Butyl. These materials have been used in a lot of components of Wolsong unit 1 and Wolsong 2, 3 and 4 which are under elastomer material. Therefore, the studies on the standardization are currently under way to limit about 10 different kinds of elastomer materials to be used in the plant. 16 tabs., 1 fig., 12 refs. (Author) .new.

  14. Hybrid welding of carbon-fiber reinforced epoxy based composites

    NARCIS (Netherlands)

    Lionetto, Francesca; De Nicolas Morillas, M.; Pappadà, Silvio; Buccoliero, Giuseppe; Fernandez Villegas, I.; Maffezzoli, Alfonso

    2018-01-01

    The approach for joining thermosetting matrix composites (TSCs) proposed in this study is based on the use of a low melting co-cured thermoplastic film, added as a last ply in the stacking sequence of the composite laminate. During curing, the thermoplastic film partially penetrates in the first

  15. The Effects of Aluminium Hydroxide and Magnesium Hydroxide on the Mechanical Properties of Thermoplastic Polyurethane Materials

    Directory of Open Access Journals (Sweden)

    Erkin Akdoğan

    2015-12-01

    Full Text Available Thermoplastic polyurethane materials are widely used in automotive, clothing, electrical and electronics, medical, construction, machine industry due to excellent physical and chemical properties. Thermoplastic polyurethane materials combustion and resistance to high temperature characteristics are poor. Additives and fillers are added into the polyurethane matrix to improve those properties. Particularly adding these agents as a flame retardant are affect mechanical properties of polyurethane materials. Therefore, it is important to determinate the mechanical properties of these materials. In this study, 5% by weight of the thermoplastic polyurethane material, aluminium tri hydroxide (ATH, (Al2O3 3H2O and magnesium hydroxide (MgOH, (Mg(OH2 were added. Ammonium polyphosphate (APP as an intumescent flame retardant with inorganic flame retardants were added to increase the flame resistance of produced composite structure. Tensile test, tear test, hardness and Izod impact tests were made and compared of those produced composites. As a result of experiments the addition of ATH has lowered the tensile strength and tear strength contrast to this the addition of MgOH has improved those properties. Hardness and Izod impact test results were showed that both of the additives have no negative effect.

  16. On a Minimum Problem in Smectic Elastomers

    International Nuclear Information System (INIS)

    Buonsanti, Michele; Giovine, Pasquale

    2008-01-01

    Smectic elastomers are layered materials exhibiting a solid-like elastic response along the layer normal and a rubbery one in the plane. Balance equations for smectic elastomers are derived from the general theory of continua with constrained microstructure. In this work we investigate a very simple minimum problem based on multi-well potentials where the microstructure is taken into account. The set of polymeric strains minimizing the elastic energy contains a one-parameter family of simple strain associated with a micro-variation of the degree of freedom. We develop the energy functional through two terms, the first one nematic and the second one considering the tilting phenomenon; after, by developing in the rubber elasticity framework, we minimize over the tilt rotation angle and extract the engineering stress

  17. Pengerasan Pada Bahan Cetak Elastomer Polyether

    OpenAIRE

    Azree Zayani M.S.

    2011-01-01

    Bahan cetak polyether merupakan bahan elastomer yang digunakan di kedokteran gigi. Terdapat empat kelas menurut konsistensi dan viskositas yaitu (1) light body (2)medium atau regular body (3) heavy body: dan (4) Putty. Komposisi bahan cetak polyether terdiri dari pasta base dan pasta katalis. Pasta base mengandung polimer polyether, kolloidal silika sebagai bahan pengisi, dan plastisizer yaitu glikoeter atau phthalate. Pasta katalis mengandung alkil aromatik sulfonat ditambah dengan baha...

  18. In Situ Polymorphic Alteration of Filler Structures for Biomimetic Mechanically Adaptive Elastomer Nanocomposites.

    Science.gov (United States)

    Natarajan, Tamil Selvan; Okamoto, Shigeru; Stöckelhuber, Klaus Werner; Wießner, Sven; Reuter, Uta; Fischer, Dieter; Ghosh, Anik Kumar; Heinrich, Gert; Das, Amit

    2018-04-30

    A mechanically adaptable elastomer composite is prepared with reversible soft-stiff properties that can be easily controlled. By the exploitation of different morphological structures of calcium sulfate, which acts as the active filler in a soft elastomer matrix, the magnitude of filler reinforcement can be reversibly altered, which will be reflected in changes of the final stiffness of the material. The higher stiffness, in other words, the higher modulus of the composites, is realized by the in situ development of fine nanostructured calcium sulfate dihydrate crystals, which are formed during exposure to water and, further, these highly reinforcing crystals can be transformed to a nonreinforcing hemihydrate mesocrystalline structure by simply heating the system in a controlled way. The Young's modulus of the developed material can be reversibly altered from ∼6 to ∼17 MPa, and the dynamic stiffness (storage modulus at room temperature and 10 Hz frequency) alters its value in the order of 1000%. As the transformation is related to the presence of water molecules in the crystallites, a hydrophilic elastomer matrix was selected, which is a blend of two hydrophilic polymers, namely, epichlorohydrin-ethylene oxide-allyl glycidyl ether terpolymer and a terpolymer of ethylene oxide-propylene oxide-allyl glycidyl ether. For the first time, this method also provides a route to regulate the morphology and structure of calcium sulfate nanocrystals in a confined ambient of cross-linked polymer chains.

  19. Upgrading elastomer seals for nuclear service

    Energy Technology Data Exchange (ETDEWEB)

    Wittich, K C; Wensel, R; LaRose, R; Kuran, S

    1995-06-01

    Pumps, valves and instruments in nuclear plants have historically contained whatever elastomer each equipment supplier traditionally used for corresponding non-nuclear service. The proliferation of elastomer compounds, and their sometimes uncertain reliability, is now being reduced by upgrading and standardizing on a handful of compounds that have each been verified to be high performers for their class of service conditions. The objective is to make cost-effective improvements in the reliability and integrity of equipment in Canadian-designed nuclear plants. The effort focuses on elastomer seals and includes: understanding sealing fundamentals, developing relevant data for superior compounds for each service, and improving quality assurance methods, including handling and inspection guidelines. In practice, discussions with plant personnel and review of plant records are the first step. Two severe-service examples are given where these needs have been met by the following progression of activities: inspecting and laboratory testing of seals removed from service, preliminary and qualification testing of improvements, introduction into service, and monitoring the upgraded seals during phase-in periods. Large gains in reliability and integrity have been demonstrated for simulated normal and accident service conditions of heat, radiation and other deteriorative influences. Significant savings in maintenance costs are also projected. (author). 2 refs., 6 figs.

  20. Upgrading elastomer seals for nuclear service

    International Nuclear Information System (INIS)

    Wittich, K.C.; Wensel, R.; LaRose, R.; Kuran, S.

    1995-06-01

    Pumps, valves and instruments in nuclear plants have historically contained whatever elastomer each equipment supplier traditionally used for corresponding non-nuclear service. The proliferation of elastomer compounds, and their sometimes uncertain reliability, is now being reduced by upgrading and standardizing on a handful of compounds that have each been verified to be high performers for their class of service conditions. The objective is to make cost-effective improvements in the reliability and integrity of equipment in Canadian-designed nuclear plants. The effort focuses on elastomer seals and includes: understanding sealing fundamentals, developing relevant data for superior compounds for each service, and improving quality assurance methods, including handling and inspection guidelines. In practice, discussions with plant personnel and review of plant records are the first step. Two severe-service examples are given where these needs have been met by the following progression of activities: inspecting and laboratory testing of seals removed from service, preliminary and qualification testing of improvements, introduction into service, and monitoring the upgraded seals during phase-in periods. Large gains in reliability and integrity have been demonstrated for simulated normal and accident service conditions of heat, radiation and other deteriorative influences. Significant savings in maintenance costs are also projected. (author). 2 refs., 6 figs

  1. Toward a predictive model for elastomer seals

    Science.gov (United States)

    Molinari, Nicola; Khawaja, Musab; Sutton, Adrian; Mostofi, Arash

    Nitrile butadiene rubber (NBR) and hydrogenated-NBR (HNBR) are widely used elastomers, especially as seals in oil and gas applications. During exposure to well-hole conditions, ingress of gases causes degradation of performance, including mechanical failure. We use computer simulations to investigate this problem at two different length and time-scales. First, we study the solubility of gases in the elastomer using a chemically-inspired description of HNBR based on the OPLS all-atom force-field. Starting with a model of NBR, C=C double bonds are saturated with either hydrogen or intramolecular cross-links, mimicking the hydrogenation of NBR to form HNBR. We validate against trends for the mass density and glass transition temperature for HNBR as a function of cross-link density, and for NBR as a function of the fraction of acrylonitrile in the copolymer. Second, we study mechanical behaviour using a coarse-grained model that overcomes some of the length and time-scale limitations of an all-atom approach. Nanoparticle fillers added to the elastomer matrix to enhance mechanical response are also included. Our initial focus is on understanding the mechanical properties at the elevated temperatures and pressures experienced in well-hole conditions.

  2. Upgrading elastomer seals for nuclear service

    International Nuclear Information System (INIS)

    Wittich, K.C.; Wensel, R.; Larose, R.; Kuran, S.

    1998-01-01

    Pumps, valves and instruments in nuclear plants have historically contained whatever elastomer each equipment supplier traditionally used for corresponding non-nuclear service. The proliferation of elastomer compounds, and their sometimes uncertain reliability, is now being reduced by upgrading and standardizing on a handful of compounds that have each been verified to be high performers for their class of service conditions. The objective is to make cost-effective improvements in the reliability and integrity of equipment in Canadian-designed nuclear plants. The effort focuses on elastomer seals and includes: understanding sealing fundamentals, developing relevant data for superior compounds for each service, and improving quality assurance methods, including handling and inspection guidelines. In practice, discussion with plant personnel and review of plant records are the first step. Two severe-service examples are given where these needs have been met by the following progression of activities: inspecting and laboratory testing of seals removed from service, preliminary and qualification testing of improvements, introduction into service, and monitoring the upgraded seals during phase-in periods. Large gains in reliability and integrity have been demonstrated for simulated normal and accident service conditions of heat, radiation and other deteriorative influences. Significant savings in maintenance costs are also projected. (author)

  3. Numerical analysis of laminated elastomer by FEM

    International Nuclear Information System (INIS)

    Mazda, T.; Shiojiri, H.

    1993-01-01

    A Computer code based on mixed finite element method was developed for three dimensional large strain analyses of laminated elastomers including nonlinear bulk stress vs. bulk strain relationships. The adopted element is the variable node element with maximum node numbers of 27 for displacements and 4 for pressures. At first, the displacements and pressures were calculated by the code using single element under various loading conditions. The results were compared with theoretical solutions and the both results' exactly coincided with each other. Next, the analyses of laminated elastomers subjected to axial loadings were conducted using both the new code and ABAQUS code, and the results were compared with the test results. The agreement of the results of the present code were better than ABAQUS code mainly due to the capability of handling wider range of material properties. Lastly, the shearing tests of laminated elastomers were simulated by the new code. The results were shown to be in good agreement with the test results. (author)

  4. Electromechanical response of silicone dielectric elastomers

    Science.gov (United States)

    Cârlescu, V.; Prisăcaru, G.; Olaru, D.

    2016-08-01

    This paper presents an experimental technique to investigate the electromechanical properties of silicone dielectric elastomers actuated with high DC electric fields. A non-contact measurement technique is used to capture and monitor the thickness strain (contraction) of a circular film placed between two metallic disks electrodes. Two active fillers such as silica (10, 15 and 30 wt%) and barium titanate (5 and 15 wt%) were incorporated in order to increase the actuation performance. Thickness strain was measured at HV stimuli up to 4.5 kV and showed a quadratic dependence against applied electric field indicating that the induced strain is triggered by the Maxwell effect and/or electrostriction phenomenon as reported in literature. The actuation process evidences a rapid contraction upon HV activation and a slowly relaxation when the electrodes are short-circuit due to visco-elastic nature of elastomers. A maximum of 1.22 % thickness strain was obtained at low actuating field intensity (1.5 V/pm) comparable with those reported in literature for similar dielectric elastomer materials.

  5. TECHNOLOGY OF THERMOPLASTIC STARCH PRODUCTION

    Directory of Open Access Journals (Sweden)

    N. D. Lukin

    2015-01-01

    Full Text Available In recent years, the manufacturing of bio-recyclable polymer products, which production and consumption has become an efficient way to protect environment from solid wastes in different countries of the world. The issue of environmental protection becomes global and the rapid growth of synthetic plastics application in many industries is a serious concern. There is a important task to improve the quality, safety and durability of products as well as their utilization after the expiration period. One of the most acceptable ways to solve these issues is to produce biodegradable materials based on natural materials, which are not harmful for environment and human health. A very common and effective method to give biological degradability to synthetic polymers is to insert starch into polymer composition in combination with other ingredients.

  6. Self-Healing Composite of Thermoset Polymer and Programmed Super Contraction Fibers

    Science.gov (United States)

    Li, Guoqiang (Inventor); Meng, Harper (Inventor)

    2016-01-01

    A composition comprising thermoset polymer, shape memory polymer to facilitate macro scale damage closure, and a thermoplastic polymer for molecular scale healing is disclosed; the composition has the ability to resolve structural defects by a bio-mimetic close-then heal process. In use, the shape memory polymer serves to bring surfaces of a structural defect into approximation, whereafter use of the thermoplastic polymer for molecular scale healing allowed for movement of the thermoplastic polymer into the defect and thus obtain molecular scale healing. The thermoplastic can be fibers, particles or spheres which are used by heating to a level at or above the thermoplastic's melting point, then cooling of the composition below the melting temperature of the thermoplastic. Compositions of the invention have the ability to not only close macroscopic defects, but also to do so repeatedly even if another wound/damage occurs in a previously healed/repaired area.

  7. Phase transitions in blends functionalized thermoplastics

    International Nuclear Information System (INIS)

    Grigoryeva, O.; Sergeeva, L.; Starostenko, O.; Pissis, P.

    2001-01-01

    Phase transitions, morphology and structure-property relationships in polymer blends based on functionalized thermoplastics, i.e. widely used polyurethanes and styrene-acrylic acid copolymers, were investigated by means of inter-expletive non-destructive methods. Wide and small angle X-ray scattering (WAXS and SAXS), dynamic mechanical thermal analysis, thermally stimulated depolarization currents techniques, dielectric relaxation spectroscopy and several physico-mechanical characterization techniques were used. The results obtained by the various techniques were critically compared to each other. (author)

  8. An afterloading brachytherapy device utilizing thermoplastic material

    International Nuclear Information System (INIS)

    Kim, T.H.; Gerbi, J.B.; Deibel, F.C.; Khan, F.M.; Priest, J.R.

    1989-01-01

    An afterloading brachytherapy device for treatment of residual cancer in an enucleated orbit with two cesium-137 sources was designed using a thermoplastic material, Aquaplast. The device consists of a face-mask support held in place with elastic bands around the head and an acrylic afterloading applicator. The device is very easy to make, holds the sources firmly in place, allows full mobility of the patient, and gives excellent dose distribution to the target area. It was easily tolerated by a 7-year-old child during the 50 h of treatment. (author). 3 refs.; 4 figs

  9. Theory Of Dewetting In A Filled Elastomer Under Stress

    Science.gov (United States)

    Peng, Steven T. J.

    1993-01-01

    Report presents theoretical study of dewetting between elastomeric binder and filler particles of highly filled elastomer under multiaxial tension and resulting dilatation of elastomer. Study directed toward understanding and predicting nonlinear stress-vs.-strain behavior of filled elastomeric rocket propellant, also applicable to rubber in highly loaded tire or in damping pad.

  10. Role of catalysis in sustainable production of synthetic elastomers

    Indian Academy of Sciences (India)

    productions, the impact of synthetic elastomer business cannot be overlooked. The need of ... Keywords. Elastomers; catalysis; tyres and automobiles; mechanism; manufacturing process. 1. ..... level fractional factorial design model was also developed to ..... Polybutadiene can be manufactured by a number of pro- cesses ...

  11. Surface chemistry changes of weathered HDPE/wood-flour composites studied by XPS and FTIR spectroscopy

    Science.gov (United States)

    Nicole M. Stark; Laurent M. Matuana

    2004-01-01

    The use of wood-derived fillers by the thermoplastic industry has been growing, fueled in part by the use of wood-fiber–thermoplastic composites by the construction industry. As a result, the durability of wood-fiber– thermoplastic composites after ultraviolet exposure has become a concern. Samples of 100% high-density polyethylene (HDPE) and HDPE filled with 50% wood-...

  12. Dielectric elastomer actuators used for pneumatic valve technology

    International Nuclear Information System (INIS)

    Giousouf, Metin; Kovacs, Gabor

    2013-01-01

    Dielectric elastomer actuators have been investigated for applications in the field of pneumatic automation technology. We have developed different valve designs with stacked dielectric elastomer actuators and with integrated high voltage converters. The actuators were made using VHB-4910 material and a stacker machine for automated fabrication of the cylindrical actuators. Typical characteristics of pneumatic valves such as flow rate, power consumption and dynamic behaviour are presented. For valve construction the force and stroke parameters of the dielectric elastomer actuator have been measured. Further, benefits for valve applications using dielectric elastomers are shown as well as their potential operational area. Finally, challenges are discussed that are relevant for the use of elastomer actuators in valves for industrial applications. (paper)

  13. Functional silicone copolymers and elastomers with high dielectric permittivity

    DEFF Research Database (Denmark)

    Madsen, Frederikke Bahrt; Daugaard, Anders Egede; Hvilsted, Søren

    Dielectric elastomers (DEs) are a new and promising transducer technology and are often referred to as ‘artificial muscles’, due to their ability to undergo large deformations when stimulated by electric fields. DEs consist of a soft and thin elastomeric film sandwiched between compliant electrodes......, thereby forming a capacitor [1]. Silicone elastomers are one of the most used materials for DEs due to their high efficiency, fast response times and low viscous losses. The major disadvantage of silicone elastomers is that they possess relatively low dielectric permittivity, which means that a high...... electrical field is necessary to operate the DE. The necessary electrical field can be lowered by creating silicone elastomers with higher dielectric permittivity, i.e. with a higher energy density.The aim of this work is to create new and improved silicone elastomers with high dielectric permittivity...

  14. Preparation and properties of blends composed of lignosulfonated layered double hydroxide/plasticized starch and thermoplastics.

    Science.gov (United States)

    Privas, Edwige; Leroux, Fabrice; Navard, Patrick

    2013-07-01

    Layered double hydroxide prepared with lignosulfonate (LDH/LS) can be easily dispersed down to the nanometric scale in thermoplastic starch, at concentration of 1 up to 4 wt% of LDH/LS. They can thus be used as a bio-based reinforcing agent of thermoplastic starch. Incorporation of LDH/LS in starch must be done using LDH/LS slurry instead of powder on order to avoid secondary particles aggregation, the water of the paste being used as the starch plasticizer. This reinforced starch was used for preparing a starch-polyolefine composite. LDH/LS-starch nanocomposites were mixed in a random terpolymer of ethylene, butyl acrylate (6%) and maleic anhydride (3%) at concentrations of 20 wt% and 40 wt%. With a 20% loading of (1 wt% LDH/LS in thermoplastic starch), the ternary copolymer is partially bio-based while keeping nearly its original processability and mechanical properties and improving oxygen barrier properties. The use of layered double hydroxides is also removing most odours linked to the lignin phase. Copyright © 2013 Elsevier Ltd. All rights reserved.

  15. Thermoplastic shape-memory polyurethanes based on natural oils

    International Nuclear Information System (INIS)

    Saralegi, Ainara; Eceiza, Arantxa; Corcuera, Maria Angeles; Johan Foster, E; Weder, Christoph

    2014-01-01

    A new family of segmented thermoplastic polyurethanes with thermally activated shape-memory properties was synthesized and characterized. Polyols derived from castor oil with different molecular weights but similar chemical structures and a corn-sugar-based chain extender (propanediol) were used as starting materials in order to maximize the content of carbon from renewable resources in the new materials. The composition was systematically varied to establish a structure–property map and identify compositions with desirable shape-memory properties. The thermal characterization of the new polyurethanes revealed a microphase separated structure, where both the soft (by convention the high molecular weight diol) and the hard phases were highly crystalline. Cyclic thermo-mechanical tensile tests showed that these polymers are excellent candidates for use as thermally activated shape-memory polymers, in which the crystalline soft segments promote high shape fixity values (close to 100%) and the hard segment crystallites ensure high shape recovery values (80–100%, depending on the hard segment content). The high proportion of components from renewable resources used in the polyurethane formulation leads to the synthesis of bio-based polyurethanes with shape-memory properties. (paper)

  16. Method and apparatus for extruding thermoplastic material

    International Nuclear Information System (INIS)

    McKelvey, J.M.

    1985-01-01

    A gear pump assisted screw conveyor extrusion system utilizing a cartridge heating device disposed axially within the screw and having the drives for the gear pump and the screw correlated in speed to create relatively little pressure in the thermoplastic material being extruded such that relatively little mechanical working thereof occurs. The thermoplastic material is melted in the screw conveyor primarily by heat transfer from the cartridge heater and the gear pump is utilized for conveying the melted material under pressure to a subsequent work station. A relatively deep material-conveying spiral channel is provided in the screw for maximized extrusion output per revolution of the screw and minimized mechanical energy generation by the screw. A motionless mixer may be employed intermediate the screw and the work station to homogenize the melted material for reducing temperature gradients therein. The system advantageously is capable of extruding material at a substantially greater rate and a lower material temperature and with substantially increased power economy than conventional systems utilizing a high pressure, externally heated screw conveyor portion

  17. Pengaruh pemlastis nabati terhadap sifat elastomer termoplastik berbasis campuran karet alam/poli propilena

    Directory of Open Access Journals (Sweden)

    Dwi Wahini Nurhajati

    2015-12-01

    Full Text Available Vegetable plasticizer is a plasticizer that is derived from renewable raw materials, that are used as an alternative to petroleum-based plasticizer. The purpose of this research was to compare the effect of the vegetable and plasticizer with petroleum plasticizers on the mechanical properties of (Thermoplastic Elastomer TPE. Vegetable plasticizer used in this study is a modified castor oil. Natural rubber/polypropylene (KA/PP based TPE was made in an internal mixer at a temperature of 180ºC with a variousvarious ratio KA/PP ratio and type of plasticizer. In general, modified castor oil as a plasticizer has a more positive effect on the mechanical properties of TPE in various ratios of KA/PP, is mainly related to improvement of properties of tensile strength, elongation at break and flexing resistance 100 kcs. The best formula of TPE is a TPE that is composed of KA/PP 60/40 using modified castor oil. XRD results showed that TPE is dominated by amorphous phase.

  18. The Effect of Clay/Multiwall Carbon Nanotube Hybrid Fillers on the Properties of Elastomer Nanocomposites

    Directory of Open Access Journals (Sweden)

    Sung Ho Song

    2018-01-01

    Full Text Available The hybrid fillers of 1D multiwalled carbon nanotubes (MWNT and 2D montmorillonite (MMT have led to excellent physical and chemical properties in high performance elastomer nanocomposites. In this study, the hybridization of PDDA (polydiallyldimethylammonium chloride functionalized MWNT (P-MWNT and hydroxyl-functionalized MMT (H-MMT was prepared by the electrostatic interaction between the positive charge on the MWNT and the negative charge on the MMT using a simple solution mixing process. Also, a styrene-butadiene rubber (SBR nanocomposite containing the hybrid nanofillers was prepared to improve the dispersion of nanofillers with SBR latex. The SBR nanocomposites with the hybrid nanofillers exhibited outstanding mechanical properties including modulus, tensile strength, and elongation at break, due to the enhanced interfacial bonding with the elastomer matrix. Furthermore, the hybrid nanofillers in the SBR matrix showed superior thermal and electrical properties and gas barrier performance at low loadings. The synergistic effects of the SBR produced by the hybridized nanofillers will open up new opportunities for elastomer composites with high performance.

  19. Polysiloxane-based luminescent elastomers prepared by thiol-ene "click" chemistry.

    Science.gov (United States)

    Zuo, Yujing; Lu, Haifeng; Xue, Lei; Wang, Xianming; Wu, Lianfeng; Feng, Shengyu

    2014-09-26

    Side-chain vinyl poly(dimethylsiloxane) has been modified with mercaptopropionic acid, methyl 3-mercaptopropionate, and mercaptosuccinic acid. Coordinative bonding of Eu(III) to the functionalized polysiloxanes was then carried out and crosslinked silicone elastomers were prepared by thiol-ene curing reactions of these composites. All these europium complexes could be cast to form transparent, uniform, thin elastomers with good flexibility and thermal stability. The networks were characterized by FTIR, NMR, UV/Vis, and luminescence spectroscopy as well as by scanning electron microscopy, thermogravimetric analysis, and X-ray photoelectron spectroscopy. The europium elastomer luminophores exhibited intense red light at 617 nm under UV excitation at room temperature due to the (5)D0 →(7)F2 transition in Eu(III) ions. The newly synthesized luminescent materials offer many advantages, including the desired mechanical flexibility. They cannot be dissolved or fused, and so they have potential for use in optical and electronic applications. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Monitoring diver kinematics with dielectric elastomer sensors

    Science.gov (United States)

    Walker, Christopher R.; Anderson, Iain A.

    2017-04-01

    Diving, initially motivated for food purposes, is crucial to the oil and gas industry, search and rescue, and is even done recreationally by millions of people. There is a growing need however, to monitor the health and activity of divers. The Divers Alert Network has reported on average 90 fatalities per year since 1980. Furthermore an estimated 1000 divers require recompression treatment for dive-related injuries every year. One means of monitoring diver activity is to integrate strain sensors into a wetsuit. This would provide kinematic information on the diver potentially improving buoyancy control assessment, providing a platform for gesture communication, detecting panic attacks and monitoring diver fatigue. To explore diver kinematic monitoring we have coupled dielectric elastomer sensors to a wetsuit worn by the pilot of a human-powered wet submarine. This provided a unique platform to test the performance and accuracy of dielectric elastomer strain sensors in an underwater application. The aim of this study was to assess the ability of strain sensors to monitor the kinematics of a diver. This study was in collaboration with the University of Auckland's human-powered submarine team, Team Taniwha. The pilot, completely encapsulated in a hull, pedals to propel the submarine forward. Therefore this study focused on leg motion as that is the primary motion of the submarine pilot. Four carbon-filled silicone dielectric elastomer sensors were fabricated and coupled to the pilot's wetsuit. The first two sensors were attached over the knee joints, with the remaining two attached between the pelvis and thigh. The goal was to accurately measure leg joint angles thereby determining the position of each leg relative to the hip. A floating data acquisition unit monitored the sensors and transmitted data packets to a nearby computer for real-time processing. A GoPro Hero 4 silver edition was used to capture the experiments and provide a means of post-validation. The

  1. A Recipe for Soft Fluidic Elastomer Robots.

    Science.gov (United States)

    Marchese, Andrew D; Katzschmann, Robert K; Rus, Daniela

    2015-03-01

    This work provides approaches to designing and fabricating soft fluidic elastomer robots. That is, three viable actuator morphologies composed entirely from soft silicone rubber are explored, and these morphologies are differentiated by their internal channel structure, namely, ribbed, cylindrical, and pleated. Additionally, three distinct casting-based fabrication processes are explored: lamination-based casting, retractable-pin-based casting, and lost-wax-based casting. Furthermore, two ways of fabricating a multiple DOF robot are explored: casting the complete robot as a whole and casting single degree of freedom (DOF) segments with subsequent concatenation. We experimentally validate each soft actuator morphology and fabrication process by creating multiple physical soft robot prototypes.

  2. Thermodynamics and instability of dielectric elastomer (Conference Presentation)

    Science.gov (United States)

    Liu, Liwu; Liu, Yanju; Leng, Jinsong; Mu, Tong

    2017-04-01

    Dielectric elastomer is a kind of typical soft active material. It can deform obviously when subjected to an external voltage. When a dielectric elastomer with randomly oriented dipoles is subject to an electric field, the dipoles will rotate to and align with the electric field. The polarization of the dielectric elastomer may be saturated when the voltage is high enough. When subjected to a mechanical force, the end-to-end distance of each polymer chain, which has a finite contour length, will approach the finite value, reaching a limiting stretch. On approaching the limiting stretch, the elastomer stiffens steeply. Here, we develop a thermodynamic constitutive model of dielectric elastomers undergoing polarization saturation and strain-stiffening, and then investigate the stability (electromechanical stability, snap-through stability) and voltage induced deformation of dielectric elastomers. Analytical solution has been obtained and it reveals the marked influence of the extension limit and polarization saturation limit on its instability. The developed thermodynamic constitutive model and simulation results would be helpful in future to the research of dielectric elastomer based high-performance transducers.

  3. The development of thermoplastic fibre based reinforcements for the rotational moulding process

    Science.gov (United States)

    Alemán, D. N. Castellanos; McCourt, M.; Kearns, M. P.; Martin, P. J.; Butterfield, J.

    2018-05-01

    Rotational moulding is a method used to produce hollow plastic parts through the heating, melting and cooling of polymer powder within a metal mould. A wide range of products are made using this process, such as fluid containment tanks, boats, light weight vehicle bodies and marine buoys. Rotomoulded composites using thermoplastic fibres are of increasing interest to the industry, as they have the potential to significantly improve impact strength, whilst reducing part weight, resulting in a structure that is 100% recyclable compared to a traditional composite. A series of self-reinforced thermoplastic weaves can be used to produce a number of composite structures using the rotational moulding process. This work outlines the improvements obtained from the range of rotomoulded composites structures, as well as preforms that could be used in future rotational moulding work. Characteristics of self-reinforced materials were exploited with the aim of increasing the mechanical properties, preserving the weaves and increasing the nature of the material adhesion. Addition of the fabrics in the cooling stage was shown to be of great interest as this avoided exposure of the material to the peak temperature, which may affect the integrity of the fabric. Placing the weave during cooling was useful as the material could receive the maximum amount of tensile force during the impact test. A total of nine diverse types of compounds were manufactured and tested, with seven of the impact tests showing an increase in strength greater than 50%.

  4. Large-strain Soft Sensors Using Elastomers Blended with Exfoliated/Fragmented Graphite Particles

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sungmin; Nam, Gyungmok; Kim, Jonghun; Yoon, Sang-Hee [Inha Univ., Incheon (Korea, Republic of)

    2016-09-15

    An elastic polymer (e.g., PDMS) blended with EFG particles is a promising conductive composite for fabricating soft sensors that can detect an object's deformation up to or more than 50 %. Here, we develop large-strain, sprayable soft sensors using a mixture of PDMS and EFG particles, which are used as a host elastomer and electrically conductive particles, respectively. A solution for a conductive composite mixture is prepared by the microwave-assisted graphite exfoliation, followed by ultrasonication-induced fragmentation of the exfoliated graphite and ultrasonic blending of PDMS and EFG. Using the prepared solutions for composite and pure PDMS, 1-, 2-, and 3-axis soft sensors are fabricated by airbrush stencil technique where composite mixture and pure PDMS are materials for sensing and insulating layers, respectively. We characterize the soft strain sensors after investigating the effect of PDMS/EFG wt % on mechanical compliance and electrical conductance of the conductive composite.

  5. Modeling shape selection of buckled dielectric elastomers

    Science.gov (United States)

    Langham, Jacob; Bense, Hadrien; Barkley, Dwight

    2018-02-01

    A dielectric elastomer whose edges are held fixed will buckle, given a sufficiently applied voltage, resulting in a nontrivial out-of-plane deformation. We study this situation numerically using a nonlinear elastic model which decouples two of the principal electrostatic stresses acting on an elastomer: normal pressure due to the mutual attraction of oppositely charged electrodes and tangential shear ("fringing") due to repulsion of like charges at the electrode edges. These enter via physically simplified boundary conditions that are applied in a fixed reference domain using a nondimensional approach. The method is valid for small to moderate strains and is straightforward to implement in a generic nonlinear elasticity code. We validate the model by directly comparing the simulated equilibrium shapes with the experiment. For circular electrodes which buckle axisymetrically, the shape of the deflection profile is captured. Annular electrodes of different widths produce azimuthal ripples with wavelengths that match our simulations. In this case, it is essential to compute multiple equilibria because the first model solution obtained by the nonlinear solver (Newton's method) is often not the energetically favored state. We address this using a numerical technique known as "deflation." Finally, we observe the large number of different solutions that may be obtained for the case of a long rectangular strip.

  6. Compatibility of elastomers in palm biodiesel

    Energy Technology Data Exchange (ETDEWEB)

    Haseeb, A.S.M.A.; Masjuki, H.H.; Siang, C.T.; Fazal, M.A. [Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia)

    2010-10-15

    In recent time, environmental awareness and concern over the rapid exhaustion of fossil fuels have led to an increased popularity of biodiesel as an alternative fuel for automobiles. However, there are concerns over enhanced degradation of automotive materials in biodiesel. The present study aims to investigate the impact of palm biodiesel on the degradation behavior of elastomers such as nitrile rubber (NBR), polychloroprene, and fluoro-viton A. Static immersion tests in B0 (diesel), B10 (10% biodiesel in diesel), B100 (biodiesel) were carried out at room temperature (25 C) and at 50 C for 500 h. At the end of immersion test, degradation behavior was investigated by measuring mass, volume, hardness as well as tensile strength and elongation. The exposed elastomer surface was studied by scanning electron microscopy (SEM). Fourier Transform Infrared (FTIR) spectroscopy was carried out to identify the chemical and structural changes. Results showed that the extent of degradation was higher for both polychloroprene and NBR while fluoro-viton exhibited good resistance to degradation and was least attacked. (author)

  7. Stress measurements of planar dielectric elastomer actuators

    International Nuclear Information System (INIS)

    Osmani, Bekim; Aeby, Elise A.; Müller, Bert

    2016-01-01

    Dielectric elastomer actuator (DEA) micro- and nano-structures are referred to artificial muscles because of their specific continuous power and adequate time response. The bending measurement of an asymmetric, planar DEA is described. The asymmetric cantilevers consist of 1 or 5 μm-thin DEAs deposited on polyethylene naphthalate (PEN) substrates 16, 25, 38, or 50 μm thick. The application of a voltage to the DEA electrodes generates an electrostatic pressure in the sandwiched silicone elastomer layer, which causes the underlying PEN substrate to bend. Optical beam deflection enables the detection of the bending angle vs. applied voltage. Bending radii as large as 850 m were reproducibly detected. DEA tests with electric fields of up to 80 V/μm showed limitations in electrode’s conductivity and structure failures. The actuation measurement is essential for the quantitative characterization of nanometer-thin, low-voltage, single- and multi-layer DEAs, as foreseen for artificial sphincters to efficiently treat severe urinary and fecal incontinence.

  8. Stress measurements of planar dielectric elastomer actuators

    Energy Technology Data Exchange (ETDEWEB)

    Osmani, Bekim; Aeby, Elise A.; Müller, Bert [Biomaterials Science Center, University of Basel, Gewerbestrasse 14, 4123 Allschwil (Switzerland)

    2016-05-15

    Dielectric elastomer actuator (DEA) micro- and nano-structures are referred to artificial muscles because of their specific continuous power and adequate time response. The bending measurement of an asymmetric, planar DEA is described. The asymmetric cantilevers consist of 1 or 5 μm-thin DEAs deposited on polyethylene naphthalate (PEN) substrates 16, 25, 38, or 50 μm thick. The application of a voltage to the DEA electrodes generates an electrostatic pressure in the sandwiched silicone elastomer layer, which causes the underlying PEN substrate to bend. Optical beam deflection enables the detection of the bending angle vs. applied voltage. Bending radii as large as 850 m were reproducibly detected. DEA tests with electric fields of up to 80 V/μm showed limitations in electrode’s conductivity and structure failures. The actuation measurement is essential for the quantitative characterization of nanometer-thin, low-voltage, single- and multi-layer DEAs, as foreseen for artificial sphincters to efficiently treat severe urinary and fecal incontinence.

  9. Modeling of Magnetostriction of Soft Elastomer

    International Nuclear Information System (INIS)

    Petr, Andriushchenko; Leonid, Afremov; Mariya, Chernova

    2014-01-01

    Small magnetic particles placed in a relatively soft polymer (with elastic modulus E ∼ 10 ÷ 100 kPa) are magnetically soft elastomers. The external magnetic field acts on each particle which leads to microscopic deformation of the material and consequently to changing of its shape – magnetostriction. For purposes of studying of magnetostriction the model of movable cellular automata (MCA), in which a real heterogeneous material is an ensemble of interacting elements of finite size – automata, is used. It's supposed to be that the motion of each automata can be described by Newton's Second law. The force acting on the i-th automata consists of the following components: volume-dependent force acting on the automata i which is caused by pressure from the surrounding automata; force of an external magnetic field acting on the i-th automata with some magnetic moment; and normal and tangential interaction force between a pair of i and j automata. This approach was used for modeling of magnetostriction elastomer

  10. Soft Dielectric Elastomer Oscillators Driving Bioinspired Robots.

    Science.gov (United States)

    Henke, E-F Markus; Schlatter, Samuel; Anderson, Iain A

    2017-12-01

    Entirely soft robots with animal-like behavior and integrated artificial nervous systems will open up totally new perspectives and applications. To produce them, we must integrate control and actuation in the same soft structure. Soft actuators (e.g., pneumatic and hydraulic) exist but electronics are hard and stiff and remotely located. We present novel soft, electronics-free dielectric elastomer oscillators, which are able to drive bioinspired robots. As a demonstrator, we present a robot that mimics the crawling motion of the caterpillar, with an integrated artificial nervous system, soft actuators and without any conventional stiff electronic parts. Supplied with an external DC voltage, the robot autonomously generates all signals that are necessary to drive its dielectric elastomer actuators, and it translates an in-plane electromechanical oscillation into a crawling locomotion movement. Therefore, all functional and supporting parts are made of polymer materials and carbon. Besides the basic design of this first electronic-free, biomimetic robot, we present prospects to control the general behavior of such robots. The absence of conventional stiff electronics and the exclusive use of polymeric materials will provide a large step toward real animal-like robots, compliant human machine interfaces, and a new class of distributed, neuron-like internal control for robotic systems.

  11. Investigation of production of continuous off axis fibre reinforced thermoplastic material

    Science.gov (United States)

    McDonald, Philip C.

    Fibre reinforced composites have been used in the engineering industry for many years since the discovery of glass fibre in 1930 and its first use to reinforce phenolic resin to form Bakelite. Since then thermoplastic and thermosetting composites have spread into almost every industry from marine to aerospace, automotive to motorsport, luggage to the hobby industry and even fashion. This vast range of applications for composite materials is due to their high strength to weight ratio, excellent impact absorption properties, lack of corrosion, and reformability. In recent years a government directive has forced automotive manufacturers to look at lighter and more efficient vehicles to reduce carbon emissions. This can be achieved by using fibre reinforced thermoplastics to replace steel panels throughout the vehicle.Steel panels from a Nissan Qashqai were tested to determine the failure loads of each panel which the replacement thermoplastic material had to match or better. After extensive testing in a laboratory a tailored laminate lay-up with 5 laminate layers has been developed to replace structural steel components in vehicles. This tailored laminate stack up has a higher failure load than the steel components tested from the Nissan Qashqai while reducing the mass by at least 50%. The key drivers within the automotive industry are fuel savings and reduced vehicle mass, the use of this material and the potential it has in the mass production automotive industry can have a high impact on the overall mass of the vehicle which would invariably have a positive effect to the fuel consumption, thereby improving fuel economy in petrol and diesel vehicles, and increasing the range of electric vehicles.Throughout this project a prototype machine was developed and built to achieve mass production of this 5 ply laminate at a rate of more than 345,000 laminates per year with a processing cost of 3 1p making it available to the mass production market. The estimated production

  12. Sustainability of thermoplastic vinyl roofing membrane systems

    Energy Technology Data Exchange (ETDEWEB)

    Graveline, S. P. [Sika Sanarfil, Canton, (United States)

    2010-07-01

    The International Council for Research and Innovation in Building and Construction (CIB-RILEM) has developed a framework for sustainable roofing based on a series of tenets divided into three key areas: preservation of the environment, conservation of energy, and extended roof life. This paper investigated the sustainability of thermoplastic vinyl roof membranes using these guidelines and the relevant tenets for roof system selection. Several tenets provided alternatives for minimizing the burden on the environment using non-renewable raw materials, conserving energy with thermal insulation, and extending the lifespan of all roof components by using long lasting membranes. A life cycle assessment was carried out to provide a quantitative framework for assessing the sustainability of roofing materials. It was found that the PVC membrane systems had a lesser impact on the environment than other competing systems.

  13. Active vibration isolation platform on base of magnetorheological elastomers

    Energy Technology Data Exchange (ETDEWEB)

    Mikhailov, Valery P., E-mail: mikhailov@bmstu.ru; Bazinenkov, Alexey M.

    2017-06-01

    The article describes the active vibration isolation platform on base of magnetorheological (MR) elastomers. An active damper based on the MR elastomers can be used as an actuator of micro- or nanopositioning for a vibroinsulated object. The MR elastomers give such advantages for active control of vibration as large range of displacements (up to 1 mm), more efficient absorption of the vibration energy, possibility of active control of amplitude-frequency characteristics and positioning with millisecond response speed and nanometer running accuracy. The article presents the results of experimental studies of the most important active damper parameters. Those are starting current, transient time for stepping, transmission coefficient of the vibration displacement amplitude.

  14. Self-Healing, High-Permittivity Silicone Dielectric Elastomer

    DEFF Research Database (Denmark)

    Madsen, Frederikke Bahrt; Yu, Liyun; Skov, Anne Ladegaard

    2016-01-01

    possesses high dielectric permittivity and consists of an interpenetrating polymer network of silicone elastomer and ionic silicone species that are cross-linked through proton exchange between amines and acids. The ionically cross-linked silicone provides self-healing properties after electrical breakdown...... or cuts made directly to the material due to the reassembly of the ionic bonds that are broken during damage. The dielectric elastomers presented in this paper pave the way to increased lifetimes and the ability of dielectric elastomers to survive millions of cycles in high-voltage conditions....

  15. Metal and elastomer seal tests for accelerator applications

    International Nuclear Information System (INIS)

    Welch, K.M.; McIntyre, G.T.; Tuozzolo, J.E.; Skelton, R.; Pate, D.J.; Gill, S.M.

    1989-01-01

    The vacuum system of the Alternating Gradient Synchrotron (AGS) at Brookhaven National Laboratory has more than a thousand metal vacuum seals. Also, numerous elastomer seals are used throughout the AGS to seal large beam component chambers. An accelerator upgrade program is being implemented to reduce the AGS operating pressure by x100 and improve the reliability of the vacuum system. This paper describes work in progress on metal and elastomer vacuum seals to help meet those two objectives. Tests are reported on the sealing properties of a variety of metal seals used on different sealing surfaces. Results are also given on reversible sorption properties of certain elastomers. 16 refs., 6 figs., 4 tabs

  16. Suppression of electromechanical instability in fiber-reinforced dielectric elastomers

    Directory of Open Access Journals (Sweden)

    Rui Xiao

    2016-03-01

    Full Text Available The electromechanical instability of dielectric elastomers has been a major challenge for the application of this class of active materials. In this work, we demonstrate that dielectric elastomers filled with soft fiber can suppress the electromechanical instability and achieve large deformation. Specifically, we developed a constitutive model to describe the dielectric and mechanical behaviors of fiber-reinforced elastomers. The model was applied to study the influence of stiffness, nonlinearity properties and the distribution of fiber on the instability of dielectric membrane under an electric field. The results show that there exists an optimal fiber distribution condition to achieve the maximum deformation before failure.

  17. Electrical Breakdown and Mechanical Ageing in Dielectric Elastomers

    DEFF Research Database (Denmark)

    Zakaria, Shamsul Bin

    Dielectric elastomers (DE) are used in various applications, such as artificial eye lids, pressure sensors and human motion energy generators. For many applications, one of the major factors that limits the DE performance is premature electrical breakdown. There are many approaches that have been......, the lifetime of elastomer materials needs further investigation. Therefore, in the second strategy, several DE parameters such as Young’s moduli, breakdown strengths and dielectric permittivities of PDMS elastomers filled with hard filler particles were investigated after being subjected to pre...

  18. Etude expérimentale et numérique de la résistance interlaminaire en mode I de thermoplastiques à renfort tissé = Experimental and numerical study of the mode I interlaminar resistance of thermoplastic composites

    OpenAIRE

    Avril , Christophe; Perreux , Dominique; Thiebaud , Frédéric; Reck , B.

    2009-01-01

    National audience; Les structures de maintien des projectiles accélérés à l'aide du lanceur électromagnétique PEGASUS de l'ISL sont réalisées sous la forme d'une stratification de couches de polymère renforcées de verre tissé. Une telle composition leur confère leur propriété d'isolant électrique et une résistance mécanique compatible avec les efforts extrêmes qu'ils sont appelés à subir. Le mode d'endommagement le plus couramment observé sur les radiographies-éclair prises en cours d'accélér...

  19. Performance Modification of Asphalt Binders using Thermoplastic Polymers

    Directory of Open Access Journals (Sweden)

    H. I. Al-Abdul Wahhab

    2004-12-01

    Full Text Available There is a need to improve the performance of asphalt binders to minimize stress cracking that occurs at low temperatures and plastic deformation at high temperatures. Importation of used asphalt-polymers from abroad, leads to an increase in the total construction cost as compared to the cost if the used polymers were of local origin. The main objective of this research was to modify locally produced asphalt. Ten polymers were identified as potential asphalt modifiers based on their physical properties and chemical composition. After preliminary laboratory evaluation for the melting point of these polymers, five polymers were selected for local asphalt modification. In the initial stage, required mixing time was decided based on the relation between shear loss modulus and mixing time .The optimum polymer content was selected based on Superpave binder performance grade specifications.The suitability of improvement was verified through the evaluation of permanent deformation and fatigue behavior of laboratory prepared asphalt concrete mixes. The results indicated that the rheological properties of the modified binders improved significantly with sufficient polymer content (3%. The aging properties of the modified binders were found to be dependent on the type of polymer.The fatigue life and resistance to permanent deformation were significantly improved due to enhanced binder rheological properties.  Thus, local asphalts can be modified using thermoplastic polymers.

  20. Starch and cellulose nanocrystals together into thermoplastic starch bionanocomposites.

    Science.gov (United States)

    González, Kizkitza; Retegi, Aloña; González, Alba; Eceiza, Arantxa; Gabilondo, Nagore

    2015-03-06

    In the present work, thermoplastic maize starch based bionanocomposites were prepared as transparent films, plasticized with 35% of glycerol and reinforced with both waxy starch (WSNC) and cellulose nanocrystals (CNC), previously extracted by acidic hydrolysis. The influence of the nanofiller content was evaluated at 1 wt.%, 2.5 wt.% and 5 wt.% of WSNC. The effect of adding the two different nanoparticles at 1 wt.% was also investigated. As determined by tensile measurements, mechanical properties were improved at any composition of WSNC. Water vapour permeance values maintained constant, whereas barrier properties to oxygen reduced in a 70%, indicating the effectiveness of hydrogen bonding at the interphase. The use of CNC or CNC and WSNC upgraded mechanical results, but no significant differences in barrier properties were obtained. A homogeneous distribution of the nanofillers was demonstrated by atomic force microscopy, and a shift of the two relaxation peaks to higher temperatures was detected by dynamic mechanical analysis. Copyright © 2014 Elsevier Ltd. All rights reserved.

  1. Photochemical Copper Coating on 3D Printed Thermoplastics

    Science.gov (United States)

    Yung, Winco K. C.; Sun, Bo; Huang, Junfeng; Jin, Yingdi; Meng, Zhengong; Choy, Hang Shan; Cai, Zhixiang; Li, Guijun; Ho, Cheuk Lam; Yang, Jinlong; Wong, Wai Yeung

    2016-08-01

    3D printing using thermoplastics has become very popular in recent years, however, it is challenging to provide a metal coating on 3D objects without using specialized and expensive tools. Herein, a novel acrylic paint containing malachite for coating on 3D printed objects is introduced, which can be transformed to copper via one-step laser treatment. The malachite containing pigment can be used as a commercial acrylic paint, which can be brushed onto 3D printed objects. The material properties and photochemical transformation processes have been comprehensively studied. The underlying physics of the photochemical synthesis of copper was characterized using density functional theory calculations. After laser treatment, the surface coating of the 3D printed objects was transformed to copper, which was experimentally characterized by XRD. 3D printed prototypes, including model of the Statue of Liberty covered with a copper surface coating and a robotic hand with copper interconnections, are demonstrated using this painting method. This composite material can provide a novel solution for coating metals on 3D printed objects. The photochemical reduction analysis indicates that the copper rust in malachite form can be remotely and photo-chemically reduced to pure copper with sufficient photon energy.

  2. Ionic elastomers based on carboxylated nitrile rubber (XNBR and magnesium aluminum layered double hydroxide (hydrotalcite

    Directory of Open Access Journals (Sweden)

    A. Laskowska

    2014-06-01

    Full Text Available The presence of carboxyl groups in carboxylated nitrile butadiene rubber (XNBR allows it to be cured with different agents. This study considers the effect of crosslinking of XNBR by magnesium aluminum layered double hydroxide (MgAl-LDH, known also as hydrotalcite (HT, on rheometric, mechano-dynamical and barrier properties. Results of XNBR/HT composites containing various HT loadings without conventional curatives are compared with XNBR compound crosslinked with commonly used zinc oxide. Hydrotalcite acts as an effective crosslinking agent for XNBR, as is particularly evident from rheometric and Fourier transform infrared spectroscopy (FTIR studies. The existence of ionic crosslinks was also detected by dynamic mechanical analysis (DMA of the resulting composites. DMA studies revealed that the XNBR/HT composites exhibited two transitions – one occurring at low temperature is associated to the Tg of elastomer and the second at high temperature corresponds to the ionic transition temperature Ti. Simultaneous application of HT as a curing agent and a filler may deliver not only environmentally friendly, zinc oxide-free rubber product but also ionic elastomer composite with excellent mechanical, barrier and transparent properties.

  3. Preparation and Characterizing of PANI/PDMS Elastomer for Artificial Muscles

    Science.gov (United States)

    Zhang, Yiyang; Zhang, Jie; Wang, Genlin; Zhang, Ming; Luo, Zhiwei

    2018-01-01

    A dielectric elastomer has been synthesized using organic soluble PANI and PDMS through solution blending method for applications as artificial muscles. The dielectric constant of PANI/PDMS composite reached 4.82 with a filling amount of 0.8 wt.%, which was 2.24 times of pure silicone, due to the dipole polarization in matrix network and electron polarization in conductive polyaniline. The actuated strain of 0.8w.t % PANI/PDMS was 16.57% compared to 8.52% of pure silicone at an electric field of 10V/μm, and can be applied as a soft actuator.

  4. Weld line optimization on thermoplastic elastomer micro injection moulded components using 3D focus variation optical microscopy

    DEFF Research Database (Denmark)

    Hasnaes, F.B.; Elsborg, R.; Tosello, G.

    2015-01-01

    The presented study investigates weld line depth development across a micro suspension ring. A focus variation microscope was used to obtain 3D images of the weld line area. Suspension rings produced with different micro injection moulding process parameters were examined to identify the correlat......The presented study investigates weld line depth development across a micro suspension ring. A focus variation microscope was used to obtain 3D images of the weld line area. Suspension rings produced with different micro injection moulding process parameters were examined to identify...

  5. Toughening elastomers with sacrificial bonds and watching them break.

    Science.gov (United States)

    Ducrot, Etienne; Chen, Yulan; Bulters, Markus; Sijbesma, Rint P; Creton, Costantino

    2014-04-11

    Elastomers are widely used because of their large-strain reversible deformability. Most unfilled elastomers suffer from a poor mechanical strength, which limits their use. Using sacrificial bonds, we show how brittle, unfilled elastomers can be strongly reinforced in stiffness and toughness (up to 4 megapascals and 9 kilojoules per square meter) by introducing a variable proportion of isotropically prestretched chains that can break and dissipate energy before the material fails. Chemoluminescent cross-linking molecules, which emit light as they break, map in real time where and when many of these internal bonds break ahead of a propagating crack. The simple methodology that we use to introduce sacrificial bonds, combined with the mapping of where bonds break, has the potential to stimulate the development of new classes of unfilled tough elastomers and better molecular models of the fracture of soft materials.

  6. Synthetic Strategies for High Dielectric Constant Silicone Elastomers

    DEFF Research Database (Denmark)

    Madsen, Frederikke Bahrt

    synthetic strategies were developed in this Ph.D. thesis, in order to create silicone elastomers with high dielectric constants and thereby higher energy densities. The work focused on maintaining important properties such as dielectric loss, electrical breakdown strength and elastic modulus....... The methodology therefore involved chemically grafting high dielectric constant chemical groups onto the elastomer network, as this would potentially provide a stable elastomer system upon continued activation of the material. The first synthetic strategy involved the synthesis of a new type of cross...... extender’ that allowed for chemical modifications such as Cu- AAC. This route was promising for one-pot elastomer preparation and as a high dielectric constant additive to commercial silicone systems. The second approach used the borane-catalysed Piers-Rubinsztajn reaction to form spatially well...

  7. Toxicological Implications of Released Particulate Matter during Thermal Decomposition of Nano-Enabled Thermoplastics.

    Science.gov (United States)

    Watson-Wright, Christa; Singh, Dilpreet; Demokritou, Philip

    2017-01-01

    Nano-enabled thermoplastics are part of the growing market of nano-enabled products (NEPs) that have vast utility in several industries and consumer goods. The use and disposal of NEPs at their end of life has raised concerns about the potential release of constituent engineered nanomaterials (ENMs) during thermal decomposition and their impact on environmental health and safety. To investigate this issue, industrially relevant nano-enabled thermoplastics including polyurethane, polycarbonate, and polypropylene containing carbon nanotubes (0.1 and 3% w/v, respectively), polyethylene containing nanoscale iron oxide (5% w/v), and ethylene vinyl acetate containing nanoscale titania (2 and 5% w/v) along with their pure thermoplastic matrices were thermally decomposed using the recently developed lab based Integrated Exposure Generation System (INEXS). The life cycle released particulate matter (called LCPM) was monitored using real time instrumentation, size fractionated, sampled, extracted and prepared for toxicological analysis using primary small airway epithelial cells to assess potential toxicological effects. Various cellular assays were used to assess reactive oxygen species and total glutathione as measurements of oxidative stress along with mitochondrial function, cellular viability, and DNA damage. By comparing toxicological profiles of LCPM released from polymer only (control) with nano-enabled LCPM, potential nanofiller effects due to the use of ENMs were determined. We observed associations between NEP properties such as the percent nanofiller loading, host matrix, and nanofiller chemical composition and the physico-chemical properties of released LCPM, which were linked to biological outcomes. More specifically, an increase in percent nanofiller loading promoted a toxicological response independent of increasing LCPM dose. Importantly, differences in host matrix and nanofiller composition were shown to enhance biological activity and toxicity of LCPM

  8. Phosphorus-containing imide resins - Modification by elastomers

    Science.gov (United States)

    Varma, I. K.; Fohlen, G. M.; Parker, J. A.; Varma, D. S.

    1984-01-01

    The syntheses and general features of addition-type maleimide resins based on bis(m-aminophenyl)phosphine oxide and tris(m-aminophenyl)phosphine oxide have been reported previously. These resins have been used to fabricate graphite cloth laminates having excellent flame resistance. These composites did not burn even in pure oxygen. However, these resins were somewhat brittle. This paper reports the modification of these phosphorus-containing resins by an amine-terminated butadiene-acrylonitrile copolymer (ATBN) and a perfluoroalkylene diaromatic amine elastomer (3F). An approximately two-fold increase in short beam shear strength and flexural strength was observed at 7 percent ATBN concentration. The tensile, flexural, and shear strengths were reduced when 18 percent ATBN was used. Anaerobic char yields of the resins at 800 C and the limiting oxygen indexes of the laminates decreased with increasing ATBN concentration. The perfluorodiamine (3F) was used with both imide resins at 6.4 percent concentration. The shear strength was doubled in the case of the bisimide with no loss of flammability characteristics. The modified trisimide laminate also had improved properties over the unmodified one. The dynamic mechanical analysis of a four-ply laminate indicated a glass transition temperature above 300 C. Scanning electron micrographs of the ATBN modified imide resins were also recorded.

  9. Design and Preparation of Cross-Linked Polystyrene Nanoparticles for Elastomer Reinforcement

    Directory of Open Access Journals (Sweden)

    Ming Lu

    2010-01-01

    Full Text Available Cross-linked polystyrene (PS particles in a latex form were synthesized by free radical emulsion polymerization. The nano-PS-filled elastomer composites were prepared by the energy-saving latex compounding method. Results showed that the PS particles took a spherical shape in the size of 40–60 nm with a narrow size distribution, and the glass-transition temperature of the PS nanoparticles increased with the cross-linking density. The outcomes from the mechanical properties demonstrated that when filled into styrene-butadiene rubber (SBR, nitrile-butadiene rubber (NBR, and natural rubber (NR, the cross-linked PS nano-particles exhibited excellent reinforcing capabilities in all the three matrices, and the best in the SBR matrix. In comparison with that of the carbon black filled composites, another distinguished advantage of the cross-linked PS particles filled elastomer composites was found to be light weight in density, which could help to save tremendous amount of energy when put into end products.

  10. Elastomer degradation sensor using a piezoelectric material

    Science.gov (United States)

    Olness, Dolores U.; Hirschfeld, deceased, Tomas B.

    1990-01-01

    A method and apparatus for monitoring the degradation of elastomeric materials is provided. Piezoelectric oscillators are placed in contact with the elastomeric material so that a forced harmonic oscillator with damping is formed. The piezoelectric material is connected to an oscillator circuit,. A parameter such as the resonant frequency, amplitude or Q value of the oscillating system is related to the elasticity of the elastomeric material. Degradation of the elastomeric material causes changes in its elasticity which, in turn, causes the resonant frequency, amplitude or Q of the oscillator to change. These changes are monitored with a peak height monitor, frequency counter, Q-meter, spectrum analyzer, or other measurement circuit. Elasticity of elastomers can be monitored in situ, using miniaturized sensors.

  11. Sensing capabilities of graphite based MR elastomers

    International Nuclear Information System (INIS)

    Tian, T F; Li, W H; Deng, Y M

    2011-01-01

    This paper presents both experimental and theoretical investigations of the sensing capabilities of graphite based magnetorheological elastomers (MREs). In this study, eight MRE samples with varying graphite weight fractions were fabricated and their resistance under different magnetic fields and external loadings were measured with a multi-meter. With an increment of graphite weight fraction, the resistance of MRE sample decreases steadily. Higher magnetic fields result in a resistance increase. Based on an ideal assumption of a perfect chain structure, a mathematical model was developed to investigate the relationship between the MRE resistance with external loading. In this model, the current flowing through the chain structure consists of both a tunnel current and a conductivity current, both of which depend on external loadings. The modelling parameters have been identified and reconstructed from comparison with experimental results. The comparison indicates that both experimental results and modelling predictions agree favourably well

  12. Actuation response of polyacrylate dielectric elastomers

    DEFF Research Database (Denmark)

    Kofod, G.; Kornbluh, R.; Pelrine, R.

    2001-01-01

    Polyacrylate dielectric elastomers have yielded extremely large strain and elastic energy density suggesting that they are useful for many actuator applications. A thorough understanding of the physics underlying the mechanism of the observed response to an electric field can help develop improved......, though there are discrepancies. Further analysis suggests that these arise mostly from imperfect manufacture of the actuators, though there is a small contribution from an explicitly electrostrictive behavior of the acrylic adhesive. Measurements of the dielectric constant of stretched polymer reveal...... that the dielectric constant drops, when the polymer is strained, indicating the existence of a small electrostrictive effect. Finally, measurements of the electric breakdown field were made. These also show a dependence upon the strain. In the unstrained state the breakdown field is 20 WV/m, which grows to 218MV...

  13. Role of the polymer phase in the mechanics of nacre-like composites

    Science.gov (United States)

    Niebel, Tobias P.; Bouville, Florian; Kokkinis, Dimitri; Studart, André R.

    2016-11-01

    Although strength and toughness are often mutually exclusive properties in man-made structural materials, nature is full of examples of composite materials that combine these properties in a remarkable way through sophisticated multiscale architectures. Understanding the contributions of the different constituents to the energy dissipating toughening mechanisms active in these natural materials is crucial for the development of strong artificial composites with a high resistance to fracture. Here, we systematically study the influence of the polymer properties on the mechanics of nacre-like composites containing an intermediate fraction of mineral phase (57 vol%). To this end, we infiltrate ceramic scaffolds prepared by magnetically assisted slip casting (MASC) with monomers that are subsequently cured to yield three drastically different polymers: (i) poly(lauryl methacrylate) (PLMA), a soft and weak elastomer; (ii) poly(methyl methacrylate) (PMMA), a strong, stiff and brittle thermoplastic; and (iii) polyether urethane diacrylate-co-poly(2-hydroxyethyl methacrylate) (PUA-PHEMA), a tough polymer of intermediate strength and stiffness. By combining our experimental data with finite element modeling, we find that stiffer polymers can increase the strength of the composite by reducing stress concentrations in the inorganic scaffold. Moreover, infiltrating the scaffolds with tough polymers leads to composites with high crack initiation toughness KIC. An organic phase with a minimum strength and toughness is also required to fully activate the mechanisms programmed within the ceramic structure for a rising R-curve behavior. Our results indicate that a high modulus of toughness is a key parameter for the selection of polymers leading to strong and tough bioinspired nacre-like composites.

  14. Skin barrier composition

    International Nuclear Information System (INIS)

    Osburn, F.G.

    1985-01-01

    A skin barrier composition comprises a mixture of a copolymer resin of ethylene and vinyl acetate (EVA), and a water-insoluble dry tack-providing elastomer such as polyisobutylene. The composition after mixing and molding, is subjected to ionizing irradiation to form cross-linked polymer networks of the EVA. The compositions have exceptional properties for use as barrier sheets, rings, or strips in ostomy, wound drainage, and incontinence devices. (author)

  15. Skin barrier composition

    Energy Technology Data Exchange (ETDEWEB)

    Osburn, F G

    1985-06-12

    A skin barrier composition comprises a mixture of a copolymer resin of ethylene and vinyl acetate (EVA), and a water-insoluble dry tack-providing elastomer such as polyisobutylene. The composition after mixing and molding, is subjected to ionizing irradiation to form cross-linked polymer networks of the EVA. The compositions have exceptional properties for use as barrier sheets, rings, or strips in ostomy, wound drainage, and incontinence devices.

  16. Thermoplastic-thermosetting merged polyimides via furan-maleimide Diels–Alder polymerization

    Directory of Open Access Journals (Sweden)

    Yogesh S. Patel

    2017-02-01

    Full Text Available Novel thermoplastic-thermosetting merged polyimide system has been developed via Diels–Alder intermolecular polymerization of bisfuran namely, 2,5-bis(furan-2-ylmethylcarbamoyl terephthalic acid A with a series of bismaleimides B1–4. Thus obtained intermediate Diels–Alder adducts C1–4 were aromatized and imidized (i.e. cyclized through carboxylic and amide groups to afford thermoplastic-thermosetting merged polyimides D1–4. Bisfuran A was prepared by the condensation of pyromellitic dianhydride with furan-2-ylmethanamine and characterized by elemental, spectral, thermal and LCMS analyses. Synthesized Diels–Alder adducts C1–4 and polyimides D1–4 were characterized by elemental analysis, spectral features, number average molecular weight (Mn‾, degree of polymerization (DP and thermal analysis. To facilitate the correct structural assessment and to be able to verify the occurrence of the DA adducts and PIs, a model compound 4 was prepared from phthalic anhydride and furan-2-ylmethanamine in a similar way. FTIR spectral features of polyimides D1–4 were compared with model compound 4 and they were found to be quite identical. The ‘in situ' void-free glass fiber reinforced composites GFRC1–4 were prepared from the produced system and characterized by chemical, mechanical and electrical analyses. All the composites showed good mechanical, electrical and thermal properties and good resistance to organic solvents and mineral acids.

  17. Skin-inspired hydrogel-elastomer hybrids with robust interfaces and functional microstructures

    Science.gov (United States)

    Yuk, Hyunwoo; Zhang, Teng; Parada, German Alberto; Liu, Xinyue; Zhao, Xuanhe

    2016-06-01

    Inspired by mammalian skins, soft hybrids integrating the merits of elastomers and hydrogels have potential applications in diverse areas including stretchable and bio-integrated electronics, microfluidics, tissue engineering, soft robotics and biomedical devices. However, existing hydrogel-elastomer hybrids have limitations such as weak interfacial bonding, low robustness and difficulties in patterning microstructures. Here, we report a simple yet versatile method to assemble hydrogels and elastomers into hybrids with extremely robust interfaces (interfacial toughness over 1,000 Jm-2) and functional microstructures such as microfluidic channels and electrical circuits. The proposed method is generally applicable to various types of tough hydrogels and diverse commonly used elastomers including polydimethylsiloxane Sylgard 184, polyurethane, latex, VHB and Ecoflex. We further demonstrate applications enabled by the robust and microstructured hydrogel-elastomer hybrids including anti-dehydration hydrogel-elastomer hybrids, stretchable and reactive hydrogel-elastomer microfluidics, and stretchable hydrogel circuit boards patterned on elastomer.

  18. Finite deformation of incompressible fiber-reinforced elastomers: A computational micromechanics approach

    Science.gov (United States)

    Moraleda, Joaquín; Segurado, Javier; LLorca, Javier

    2009-09-01

    The in-plane finite deformation of incompressible fiber-reinforced elastomers was studied using computational micromechanics. Composite microstructure was made up of a random and homogeneous dispersion of aligned rigid fibers within a hyperelastic matrix. Different matrices (Neo-Hookean and Gent), fibers (monodisperse or polydisperse, circular or elliptical section) and reinforcement volume fractions (10-40%) were analyzed through the finite element simulation of a representative volume element of the microstructure. A successive remeshing strategy was employed when necessary to reach the large deformation regime in which the evolution of the microstructure influences the effective properties. The simulations provided for the first time "quasi-exact" results of the in-plane finite deformation for this class of composites, which were used to assess the accuracy of the available homogenization estimates for incompressible hyperelastic composites.

  19. Fluoridated elastomers: effect on the microbiology of plaque.

    Science.gov (United States)

    Benson, Philip E; Douglas, C W Ian; Martin, Michael V

    2004-09-01

    The objective of this study was to investigate the effect of fluoridated elastomeric ligatures on the microbiology of local dental plaque in vivo. This randomized, prospective, longitudinal, clinical trial had a split-mouth crossover design. The subjects were 30 patients at the beginning of their treatment with fixed orthodontic appliances in the orthodontic departments of the Liverpool and the Sheffield dental hospitals in the United Kingdom. The study consisted of 2 experimental periods of 6 weeks with a washout period between. Fluoridated elastomers were randomly allocated at the first visit to be placed around brackets on tooth numbers 12, 11, 33 or 22, 21, 43. Nonfluoridated elastomers were placed on the contralateral teeth. Standard nonantibacterial fluoridated toothpaste and mouthwash were supplied. After 6 weeks (visit 2), the elastomers were removed, placed in transport media, and plated on agar within 2 hours. Nonfluoridated elastomers were placed on all brackets for 1 visit to allow for a washout period. At visit 3, fluoridated elastomers were placed on the teeth contralateral to those that received them at visit 1. At visit 4, the procedures at visit 2 were repeated. Samples were collected on visits 2 and 4. A logistic regression was performed, with the presence or absence of streptococcal or anaerobic growth as the dependent variable. A mixed-effects analysis of variance was carried out with the percentage of streptococcal or anaerobic bacterial count as the dependent variable. The only significant independent variables were the subject variable (P =bacterial count and the visit variable for the percentage of streptococcal count (P =fluoridated or nonfluoridated elastomers was not significant for percentage of either streptococcal (P =.288) or anaerobic count (P =.230). Fluoridated elastomers are not effective at reducing local streptococcal or anaerobic bacterial growth after a clinically relevant time in the mouth.

  20. fs- and ns-laser processing of polydimethylsiloxane (PDMS) elastomer: Comparative study

    Energy Technology Data Exchange (ETDEWEB)

    Stankova, N.E., E-mail: nestankova@yahoo.com [Institute of Electronics, Bulgarian Academy of Sciences, 72 Tsarigradsko Shose, Sofia 1784 (Bulgaria); Atanasov, P.A.; Nedyalkov, N.N.; Stoyanchov, T.R. [Institute of Electronics, Bulgarian Academy of Sciences, 72 Tsarigradsko Shose, Sofia 1784 (Bulgaria); Kolev, K.N.; Valova, E.I.; Georgieva, J.S.; Armyanov, St.A. [Rostislaw Kaischew Institute of Physical Chemistry, Bulgarian Academy of Sciences, Acad. G. Bonchev Str., Block 11, Sofia 1113 (Bulgaria); Amoruso, S.; Wang, X.; Bruzzese, R. [CNR-SPIN, Dipartimento di Scienze Fisiche, Universita degli Studi di Napoli Federico II, Complesso Universitario di Monte S. Angelo, Via Cintia, I-80126 Napoli (Italy); Grochowska, K.; Śliwiński, G. [Photophysics Department, The Szewalski Institute, Polish Academy of Sciences, 14 Fiszera St., 80-231 Gdańsk (Poland); Baert, K.; Hubin, A. [Vrije Universiteit Brussels, Faculty of Engineering, Research group, SURF “Electrochemical and Surface Engineering” (Belgium); Delplancke, M.P.; Dille, J. [Université Libre de Bruxelles, Materials Engineering, Characterization, Synthesis and Recycling (Service 4MAT), Faculté des Sciences Appliquées, 1050 Brussels (Belgium)

    2015-05-01

    Highlights: • fs- and ns-laser (266 and 532 nm) processing of PDMS-elastomer, in air, is studied. • High definition tracks (on the PDMS-elastomer surface) for electrodes are produced. • Selective Pt or Ni metallization of the tracks is produced via electroless plating. • Irradiated and metallized tracks are characterized by μ-Raman spectrometry and SEM. • DC resistance of Pt and Ni tracks is always between 0.5 and 15 Ω/mm. - Abstract: Medical grade polydimethylsiloxane (PDMS) elastomer is a widely used biomaterial as encapsulation and/or as substrate insulator carrier for long term neural implants because of its remarkable properties. Femtosecond (λ = 263 and 527 nm) and nanosecond (266 and 532 nm) laser processing of PDMS-elastomer surface, in air, is investigated. The influence of different processing parameters, including laser wavelength, pulse duration, fluence, scanning speed and overlapping of the subsequent pulses, on the surface activation and the surface morphology are studied. High definition tracks and electrodes are produced. Remarkable alterations of the chemical composition and structural morphology of the ablated traces are observed in comparison with the native material. Raman spectra illustrate well-defined dependence of the chemical composition on the laser fluence, pulse duration, number of pulses and wavelength. An extra peak about ∼512–518 cm{sup −1}, assigned to crystalline silicon, is observed after ns- or visible fs-laser processing of the surface. In all cases, the intensities of Si−O−Si symmetric stretching at 488 cm{sup −1}, Si−CH{sub 3} symmetric rocking at 685 cm{sup −1}, Si−C symmetric stretching at 709 cm{sup −1}, CH{sub 3} asymmetric rocking + Si−C asymmetric stretching at 787 cm{sup −1}, and CH{sub 3} symmetric rocking at 859 cm{sup −1}, modes strongly decrease. The laser processed areas are also analyzed by SEM and optical microscopy. Selective Pt or Ni metallization of the laser processed

  1. A non-invasive experimental approach for surface temperature measurements on semi-crystalline thermoplastics

    Science.gov (United States)

    Boztepe, Sinan; Gilblas, Remi; de Almeida, Olivier; Le Maoult, Yannick; Schmidt, Fabrice

    2017-10-01

    Most of the thermoforming processes of thermoplastic polymers and their composites are performed adopting a combined heating and forming stages at which a precursor is heated prior to the forming. This step is done in order to improve formability by softening the thermoplastic polymer. Due to low thermal conductivity and semi-transparency of polymers, infrared (IR) heating is widely used for thermoforming of such materials. Predictive radiation heat transfer models for temperature distributions are therefore critical for optimizations of thermoforming process. One of the key challenges is to build a predictive model including the physical background of radiation heat transfer phenomenon in semi-crystalline thermoplastics as their microcrystalline structure introduces an optically heterogeneous medium. In addition, the accuracy of a predictive model is required to be validated experimentally where IR thermography is one of the suitable methods for such a validation as it provides a non-invasive, full-field surface temperature measurement. Although IR cameras provide a non-invasive measurement, a key issue for obtaining a reliable measurement depends on the optical characteristics of a heated material and the operating spectral band of IR camera. It is desired that the surface of a material to be measured has a spectral band where the material behaves opaque and an employed IR camera operates in the corresponding band. In this study, the optical characteristics of the PO-based polymer are discussed and, an experimental approach is proposed in order to measure the surface temperature of the PO-based polymer via IR thermography. The preliminary analyses showed that IR thermographic measurements may not be simply performed on PO-based polymers and require a correction method as their semi-transparent medium introduce a challenge to obtain reliable surface temperature measurements.

  2. High-cycle electromechanical aging of dielectric elastomer actuators with carbon-based electrodes

    Science.gov (United States)

    de Saint-Aubin, C. A.; Rosset, S.; Schlatter, S.; Shea, H.

    2018-07-01

    We present high-cycle aging tests of dielectric elastomer actuators (DEAs) based on silicone elastomers, reporting on the time-evolution of actuation strain and of electrode resistance over millions of cycles. We compare several types of carbon-based electrodes, and for the first time show how the choice of electrode has a dramatic influence on DEA aging. An expanding circle DEA configuration is used, consisting of a commercial silicone membrane with the following electrodes: commercial carbon grease applied manually, solvent-diluted carbon grease applied by stamping (pad printing), loose carbon black powder applied manually, carbon black powder suspension applied by inkjet-printing, and conductive silicone-carbon composite applied by stamping. The silicone-based DEAs with manually applied carbon grease electrodes show the shortest lifetime of less than 105 cycles at 5% strain, while the inkjet-printed carbon powder and the stamped silicone-carbon composite make for the most reliable devices, with lifetimes greater than 107 cycles at 5% strain. These results are valid for the specific dielectric and electrode configurations that were tested: using other dielectrics or electrode formulations would lead to different lifetimes and failure modes. We find that aging (as seen in the change in resistance and in actuation strain versus cycle number) is independent of the actuation frequency from 10 Hz to 200 Hz, and depends on the total accumulated time the DEA spends in an actuated state.

  3. Viscoelasticity of new generation thermoplastic polyurethane vibration isolators

    Science.gov (United States)

    Bek, Marko; Betjes, Joris; von Bernstorff, Bernd-Steffen; Emri, Igor

    2017-12-01

    This paper presents the analysis of pressure dependence of three thermoplastic polyurethane (TPU) materials on vibration isolation. The three TPU Elastollan® materials are 1190A, 1175A, and 1195D. The aim of this investigation was to analyze how much the performance of isolation can be enhanced using patented Dissipative bulk and granular systems technology. The technology uses granular polymeric materials to enhance materials properties (without changing its chemical or molecular composition) by exposing them to "self-pressurization," which shifts material energy absorption maxima toward lower frequencies, to match the excitation frequency of dynamic loading to which a mechanical system is exposed. Relaxation experiments on materials were performed at different isobaric and isothermal states to construct mastercurves, the time-temperature-pressure interrelation was modeled using the Fillers-Moonan-Tschoegl model. Dynamic material functions, related to isolation stiffness and energy absorption, were determined with the Schwarzl approximation. An increase in stiffness and energy absorption at selected hydrostatic pressure, compared to its stiffness and energy absorption at ambient conditions, is represented with κk(p, ω), defining the increase in stiffness and κd(p, ω), defining the increase in energy absorption. The study showed that close to the glassy state, moduli of 1190A and 1195D are about 6-9 times higher compared to 1175A, whereas their properties at ambient conditions are, for all practical purposes, the same. TPU 1190A turns out to be most sensitive to pressure: at 300 MPa its properties are shifted for 5.5 decades, while for 1195D and 1175A this shift is only 3.5 and 1.5 decades, respectively. In conclusion, the stiffness and energy absorption of isolation may be increased with pressure for about 100 times for 1190A and 1195D and for about 10 times for 1175A.

  4. Thermal tuning of a silicon photonic crystal cavity infilled with an elastomer

    NARCIS (Netherlands)

    Erdamar, A.K.; Van Leest, M.M.; Picken, S.J.; Caro, J.

    2011-01-01

    Thermal tuning of the transmission of an elastomer infilled photonic crystal cavity is studied. An elastomer has a thermal expansion-induced negative thermo-optic coefficient that leads to a strong decrease of the refractive index upon heating. This property makes elastomer highly suitable for

  5. Silicone elastomers with high dielectric permittivity and high dielectric breakdown strength based on dipolar copolymers

    DEFF Research Database (Denmark)

    Madsen, Frederikke Bahrt; Yu, Liyun; Daugaard, Anders Egede

    2014-01-01

    Dielectric elastomers (DES) are a promising new transducer technology, but high driving voltages limit their current commercial potential. One method used to lower driving voltage is to increase dielectric permittivity of the elastomer. A novel silicone elastomer system with high dielectric...

  6. Composites from wood and plastics

    Science.gov (United States)

    Craig Clemons

    2010-01-01

    Composites made from thermoplastics and fillers or reinforcements derived from wood or other natural fibers are a dynamic research area encompassing a wide variety of composite materials. For example, as the use of biopolymers grows, wood and other natural fiber sources are being investigated as renewable sources of fillers and reinforcements to modify performance....

  7. Dosimetric effects of thermoplastic immobilizing devices on skin dose

    International Nuclear Information System (INIS)

    Adu-Poku Olivia

    2017-07-01

    This work shows the increase in surface dose caused by thermoplastic immobilizing masks used for positioning and immobilization of patients. Thermoplastics are organic materials which soften when they are heated. They can be formed after softening and retain their final shape when cooled. The use of these thermoplastic masks are relevant during patient treatment. However, it can lead to an increased skin dose. Measurements were done at source-to-surface distance of 80 cm for external radiation beams produced by cobalt 60 using the Farmer type ionization chamber and the Unidos electrometer. Measurements were carried out using various mask thicknesses and no mask material on a solid water phantom. The thermoplastic percentage depth dose (PDD), equivalent thickness of water of the various thicknesses of the mask and surface doses were determined. The increase in the surface dose caused by the thermoplastic mask was compared by looking at the PDD at depth 0 with and without the mask present and was found to increase between 0.76 and 0.79% with no mask for a field size of 5 x 5 cm 2 . It was found that, the presence of the mask shifted the percentage depth dose curve to lower values. The physical thermoplastic thickness was measured to be between 2.30 and 1.80 mm, and the equivalent thicknesses of water, d e , were determined to be 1.2, 1.15, 1.10 and 1.09 and 1.00 mm for the unstretched, 5 cm stretched, 10 cm stretched, 15 cm stretched and 20 cm stretched masks, respectively. This meant that, as the mask thickness decreased, its water equivalent thickness also decreased. The presence of the mask material did not increase the skin dose significantly ( less than 1%). (au)

  8. Effects of matrix properties on microscale damage in thermoplastic laminates under quasi-static and impact loading

    KAUST Repository

    Wafai, B. Husam

    2018-03-01

    Thermoplastics reinforced with continuous fibers are very promising building materials for the auto industry and consumer electronics to reduce the weight of vehicles and portable devices, and to deliver a high impact tolerance at the same time. Polypropylene is an abundant thermoplastic, and its glass fibers composites make a valuable solution that is suitable for mass production. But the adoption of such composites requires a deep understanding of their mechanical behavior under the relevant loading conditions. In this Ph.D. work, we aim to understand the damage process in continuous glass fiberreinforced polypropylene in detail. We will focus in particular on developing an approach for microscale observation of damage during the out-of-plane loading process and will use these observations for both qualitative and quantitative evaluation of the composite. We will apply our approach to two kinds of polypropylene composites, one of them is specially designed to withstand impact. The comparison between the two types of composites at slow and fast loading cases will shed some light on the effect of the polymer properties on the behavior of composites under out-of-plane loading.

  9. Improved reliability, maintainability and safety through elastomer upgrading

    International Nuclear Information System (INIS)

    Wensel, R.; Wittich, K.C.

    1995-01-01

    Equipment in nuclear plants has historically contained whatever elastomer each component supplier traditionally used for corresponding non-nuclear service. The resulting proliferation of elastomer compounds, many of which are far from optimal for the service conditions (e.g., pressure, temperature, radiation, etc.), has multiplied the costs to provide station reliability, maintainability and safety. Cost-effective improvements are being achieved in CANDU plants by upgrading and standardizing on a handful of high performing elastomer compounds. These upgraded materials offer significant gains in service life over the materials they replace (often by factors of 2 or more). This rationalization of elastomer compounds also facilitates the EQ process for safety-related equipment. Detailed test data on aging is currently being generated for these specific elastomers, encompassing the conditions and media (air, water, oil) common in CANDU service. Two key elements characterize this testing. First, each result is specific to the compound used in the test, and second, it is specific to the tested failure mode (e.g., compression set, extrusion, fracture, etc.). Having fewer, but more thoroughly tested compounds, avoids the penalty (associated with poorly characterized materials) of having to replace parts prematurely because of conservatism, while maintaining safe, reliable service. This paper provides an overview of this approach covering: the benefits of compound rationalization; and the how and why of establishing relevant failure criteria; appropriate quality assurance to maintain EQ; procurement, storage and handling guidelines; and monitoring and predicting in-service degradation. (author)

  10. Toughening elastomers with sacrificial bonds and watching them break

    Science.gov (United States)

    Creton, Costantino

    2014-03-01

    Most unfilled elastomers are relatively brittle, in particular when the average molecular weight between crosslinks is lower than the average molecular weight between entanglements. We created a new class of tough elastomers by introducing isotropically prestretched chains inside ordinary acrylic elastomers by successive swelling and polymerization steps. These new materials combine a high entanglement density with a densely crosslinked structure reaching elastic moduli of 4 MPa and fracture strength of 25 MPa. The highly prestretched chains are the minority in the material and can break in the bulk of the material before catastrophic failure occurs, increasing the toughness of the material by two orders of magnitude up to 5 kJ/m2. To investigate the details of the toughening mechanism we introduced specific sacrificial dioxetane bonds in the prestretched chains that emit light when they break. In uniaxial extension cyclic experiments, we checked that the light emission corresponded exactly and quantitatively to the energy dissipation in each cycle demonstrating that short chains break first and long chains later. We then watched crack propagation in notched samples and mapped spatially the location of bond breakage ahead of the crack tip before and during propagation. This new toughening mechanism for elastomers creates superentangled rubbers and is ideally suited to overcome the trade-off between toughness and stiffness of ordinary elastomers. We gratefully acknowledge funding from DSM Ahead

  11. Frequency and temperature dependence of high damping elastomers

    International Nuclear Information System (INIS)

    Kulak, R.F.; Hughes, T.H.

    1993-01-01

    High damping steel-laminated elastomeric seismic isolation bearings are one of the preferred devices for isolating large buildings and structures. In the US, the current reference design for the Advanced Liquid Metal Reactor (ALMR) uses laminated bearings for seismic isolation. These bearings are constructed from alternating layers of high damping rubber and steel plates. They are typically designed for shear strains between 50 and 100% and are expected to sustain two to three times these levels for beyond design basis loading conditions. Elastomeric bearings are currently designed to provide a system frequency between 0.4 and 0.8 Hz and expected to operate between -20 and 40 degrees Centigrade. To assure proper performance of isolation bearings, it is necessary to characterize the elastomer's response under expected variations of frequency and temperature. The dynamic response of the elastomer must be characterized within the frequency range that spans the bearing acceptance test frequency, which may be as low as 0.005 Hz, and the design frequency. Similarly, the variation in mechanical characteristics of the elastomer must be determined over the design temperature range, which is between -20 and 40 degrees Centigrade. This paper reports on (1) the capabilities of a testing facility at ANL for testing candidate elastomers, (2) the variation with frequency and temperature of the stiffness and damping of one candidate elastomer, and (3) the effect of these variations on bearing acceptance testing criteria and on the choice of bearing design values for stiffness and damping

  12. Assembly injection moulding joins metal and thermoplastics; Montagespritzgiessen verbindet Metall und Thermoplast

    Energy Technology Data Exchange (ETDEWEB)

    Drummer, Dietmar; Meister, Steve [Erlangen-Nuernberg Univ., Erlangen (Germany). Lehrstuhl fuer Kunststofftechnik; Reichart, Marc [HBW Gubesch Kunststoff Engineering GmbH, Wilhelmsdorf (Germany)

    2010-03-08

    Automotive safety restraint system components increasingly use flexible styrenic and olefinic TPEs. With continued evolution in automotive interior design and performance requirements, demands on material technology are concomitantly rising. A growing trend towards molded in color solutions with low gloss aesthetics require TPE materials with ery low gloss, improved scratch resistance, and low temperature ductility. Innovations utilizing Teknor Apex's compounding technology have enabled the development of low gloss styrenic elastomers for airbag door applications that provide an optimized combination of low temperature performance, surface aesthetics (low gloss and improved scratch resistance), and ease of processing. This paper highlights the salient features of these new compounds and the effect of injection molding condition on the gloss at the surface of the cover.

  13. Inkjet 3D printing of UV and thermal cure silicone elastomers for dielectric elastomer actuators

    Science.gov (United States)

    McCoul, David; Rosset, Samuel; Schlatter, Samuel; Shea, Herbert

    2017-12-01

    Dielectric elastomer actuators (DEAs) are an attractive form of electromechanical transducer, possessing high energy densities, an efficient design, mechanical compliance, high speed, and noiseless operation. They have been incorporated into a wide variety of devices, such as microfluidic systems, cell bioreactors, tunable optics, haptic displays, and actuators for soft robotics. Fabrication of DEA devices is complex, and the majority are inefficiently made by hand. 3D printing offers an automated and flexible manufacturing alternative that can fabricate complex, multi-material, integrated devices consistently and in high resolution. We present a novel additive manufacturing approach to DEA devices in which five commercially available, thermal and UV-cure DEA silicone rubber materials have been 3D printed with a drop-on-demand, piezoelectric inkjet system. Using this process, 3D structures and high-quality silicone dielectric elastomer membranes as thin as 2 μm have been printed that exhibit mechanical and actuation performance at least as good as conventionally blade-cast membranes. Printed silicone membranes exhibited maximum tensile strains of up to 727%, and DEAs with printed silicone dielectrics were actuated up to 6.1% area strain at a breakdown strength of 84 V μm-1 and also up to 130 V μm-1 at 2.4% strain. This approach holds great potential to manufacture reliable, high-performance DEA devices with high throughput.

  14. 3D modelling of squeeze flow of unidirectional and fabric composite inserts

    Science.gov (United States)

    Ghnatios, Chady; Abisset-Chavanne, Emmanuelle; Chinesta, Francisco; Keunings, Roland

    2016-10-01

    The enhanced design flexibility provided to the thermo-forming of thermoplastic materials arises from the use of both continuous and discontinuous thermoplastic prepregs. Discontinuous prepregs are patches used to locally strengthen the part. In this paper, we propose a new modelling approach for suspensions involving composite patches that uses theoretical concepts related to discontinuous fibres suspensions, transversally isotropic fluids and extended dumbbell models.

  15. Artificial muscles based on liquid crystal elastomers.

    Science.gov (United States)

    Li, Min-Hui; Keller, Patrick

    2006-10-15

    This paper presents our results on liquid crystal (LC) elastomers as artificial muscle, based on the ideas proposed by de Gennes. In the theoretical model, the material consists of a repeated series of main-chain nematic LC polymer blocks, N, and conventional rubber blocks, R, based on the lamellar phase of a triblock copolymer RNR. The motor for the contraction is the reversible macromolecular shape change of the chain, from stretched to spherical, that occurs at the nematic-to-isotropic phase transition in the main-chain nematic LC polymers. We first developed a new kind of muscle-like material based on a network of side-on nematic LC homopolymers. Side-on LC polymers were used instead of main-chain LC polymers for synthetic reasons. The first example of these materials was thermo-responsive, with a typical contraction of around 35-45% and a generated force of around 210 kPa. Subsequently, a photo-responsive material was developed, with a fast photochemically induced contraction of around 20%, triggered by UV light. We then succeeded in preparing a thermo-responsive artificial muscle, RNR, with lamellar structure, using a side-on nematic LC polymer as N block.Micrometre-sized artificial muscles were also prepared. This paper illustrates the bottom-up design of stimuli-responsive materials, in which the overall material response reflects the individual macromolecular response, using LC polymer as building block.

  16. Inorganic particle analysis of dental impression elastomers.

    Science.gov (United States)

    Carlo, Hugo Lemes; Fonseca, Rodrigo Borges; Soares, Carlos José; Correr, Américo Bortolazzo; Correr-Sobrinho, Lourenço; Sinhoreti, Mário Alexandre Coelho

    2010-01-01

    The aim of this study was to determine quantitatively and qualitatively the inorganic particle fraction of commercially available dental elastomers. The inorganic volumetric fraction of two addition silicones (Reprosil Putty/Fluid and Flexitime Easy Putty/Fluid), three condensation silicones (Clonage Putty/Fluid, Optosil Confort/Xantopren VL and Silon APS Putty/Fluid), one polyether (Impregum Soft Light Body) and one polysulfide (Permlastic Light Body) was accessed by weighing a previously determined mass of each material in water before and after burning samples at 600 ºC, during 3 h. Unsettled material samples were soaked in acetone and chloroform for removal of the organic portion. The remaining filler particles were sputter-coated with gold evaluation of their morphology and size, under scanning electron microscopy (SEM). Flexitime Easy Putty was the material with the highest results for volumetric particle fraction, while Impregum Soft had the lowest values. Silon 2 APS Fluid presented the lowest mean filler size values, while Clonage Putty had the highest values. SEM micrographs of the inorganic particles showed several morphologies - lathe-cut, spherical, spherical-like, sticks, and sticks mixed to lathe-cut powder. The results of this study revealed differences in particle characteristics among the elastometic materials that could lead to different results when testing mechanical properties.

  17. A soft compressive sensor using dielectric elastomers

    International Nuclear Information System (INIS)

    Zhang, Hongying; Wang, Michael Yu; Li, Jisen; Zhu, Jian

    2016-01-01

    This paper proposes a methodology to design, analyze and fabricate a soft compressive sensor, made of dielectric elastomers that are able to recover from large strain. Each module of the compressive sensor is modeled as a capacitor, comprising a DE membrane sandwiched between two compliant electrodes. When the sensor modules aligned in an array were subject to a compressive load, the induced deformation on the corresponding module resulted in capacitance increase. By detecting the capacitance signal, not only the position but also the magnitude of the compressive load were obtained. We built an analytical model to simulate the mechanical–electrical responses of two common soft sensor structures, namely with and without an embedded air chamber. The simulation results showed that the air embedded prototype improved the sensitivity of the sensor significantly, which was consistent with the experimental results, where the sensitivity is enhanced from 0.05 N −1 to 0.91 N −1 . Furthermore, the effect of the air chamber dimension on the sensitivity is also discussed theoretically and experimentally. It concluded that the detection range increased with the air chamber height over length ratio. (paper)

  18. Variation of mechanical and thermal properties of the thermoplastics reinforced with natural fibers by electron beam processing

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sok Won [Department of Physics, University of Ulsan, Ulsan 680 749 (Korea, Republic of)], E-mail: sokkim@ulsan.ac.kr; Oh, Seungmin; Lee, Kyuse [Ilkwang Co. Ltd. 1178-6 Goyon-ri, Ungchon-mueon, Ulju-gun 689 871 (Korea, Republic of)

    2007-11-15

    With restrictions for environmental protection being strengthened, the thermoplastics reinforced with natural fibers (NFs) such as jute, kenaf, flax, etc., appeared as an automobile interior material instead of the chemical plastics. Regardless of many advantages, one shortcoming is the deformation after being formed in high temperature of about 200 deg. C, caused by the poor adhesion between the natural fibers and thermoplastics. Also, the energy saving in connection with car air-conditioning becomes very important. In this study, the thermal conductivity, tensile strength, and deformation of several kinds of thermoplastic composites composing of 50% polypropylene (PP) and 50% natural fiber irradiated by the electron beam (energy: 0.5 MeV, dose: 0-20 kGy) were measured. The length and thickness of PP and NF are 80{+-}10 mm and 40-120 {mu}m, respectively. The results show that the thermal conductivity and the tensile strength changed and became minimum when the dose of electron beam is 10 kGy, and the deformation after the thermal cycle were reduced by the electron beam.

  19. Improvement of the fracture toughness matrix cured by electron beam radiation, by incorporation of thermoplastic

    International Nuclear Information System (INIS)

    Chauray, E.

    2003-07-01

    The aim of the present study is to improve the fracture toughness of a vinyl-ester matrix cured by electron beam radiation, by incorporation of a thermoplastic polymer. The ultimate plan is to improve the fracture toughness of the composite material made of this reinforced matrix and carbon fibres. The first step deals with the study of an epoxy matrix reinforced by a polyether-sulfone. This well-known material, as it is used in industrial formulation, allowed us to characterize all the parameters needed to obtain a good reinforcement as for instance the morphology, and also to compare two kinds of processes: thermal and electron beam curing. In fact, we are really interested in increasing fracture toughness of a vinyl-ester matrix that is not miscible with polyether-sulfone. So a copolymer which has a similar structure as polyether-sulfone is synthesized in order to obtain a miscible blend. The corresponding material has good fracture toughness, with an increase of 80 % for 15 % addition of thermoplastic. (author)

  20. Super soft silicone elastomers with high dielectric permittivity

    DEFF Research Database (Denmark)

    Madsen, Frederikke Bahrt; Yu, Liyun; Hvilsted, Søren

    2015-01-01

    Dielectric elastomers (DEs) have many favourable properties. The obstacle of high driving voltages, however, limits the commercial viability of the technology at present. Driving voltage can be lowered by decreasing the Young’s modulus and increasing the dielectric permittivity of silicone...... elastomers. A decrease in Young’s modulus, however, is often accompanied by the loss of mechanical stability and thereby the lifetime of the DE. New soft elastomer matrices with high dielectric permittivity and low Young’s modulus, with no loss of mechanical stability, were prepared by two different...... approaches using chloropropyl-functional silicone polymers. The first approach was based on synthesised chloropropyl-functional copolymers that were cross-linkable and thereby formed the basis of new silicone networks with high dielectric permittivity (e.g. a 43% increase). These networks were soft without...

  1. Mechanical tests for validation of seismic isolation elastomer constitutive models

    International Nuclear Information System (INIS)

    Kulak, R.F.; Hughes, T.H.

    1992-01-01

    High damping laminated elastomeric bearings are becoming the preferred device for seismic isolation of large buildings and structures, such as nuclear power plants. The key component of these bearings is a filled natural rubber elastomer. This material exhibits nonlinear behavior within the normal design range. The material damping cannot be classified as either viscous or hysteritic, but it seems to fall somewhere in between. This paper describes a series of tests that can be used to characterize the mechanical response of these elastomers. The tests are designed to determine the behavior of the elastomer in the time scale of the earthquake, which is typically from 30 to 60 seconds. The test results provide data for use in determining the material parameters associated with nonlinear constitutive models. 4 refs

  2. Preparation of micro-pored silicone elastomer through radiation crosslinking

    International Nuclear Information System (INIS)

    Gao Xiaoling; Gu Mei; Xie Xubing; Huang Wei

    2013-01-01

    The radiation crosslinking was adopted to prepare the micro-pored silicone elastomer, which was performed by vulcanization and foaming respectively. Radiation crosslinking is a new method to prepare micro-pored material with high performance by use of radiation technology. Silicon dioxide was used as filler, and silicone elastomer was vulcanized by electron beams, then the micro-pored material was made by heating method at a high temperature. The effects of absorbed dose and filler content on the performance and morphology were investigated. The structure and distribution of pores were observed by SEM. The results show that the micro-pored silicon elastomer can be prepared successfully by controlling the absorbed dose and filler content. It has a smooth surface similar to a rubber meanwhile the pores are round and unconnected to each other with the minimum size of 14 μm. And the good mechanical performance can be suitable for further uses. (authors)

  3. Optimization of large-scale fabrication of dielectric elastomer transducers

    DEFF Research Database (Denmark)

    Hassouneh, Suzan Sager

    Dielectric elastomers (DEs) have gained substantial ground in many different applications, such as wave energy harvesting, valves and loudspeakers. For DE technology to be commercially viable, it is necessary that any large-scale production operation is nondestructive, efficient and cheap. Danfoss......-strength laminates to perform as monolithic elements. For the front-to-back and front-to-front configurations, conductive elastomers were utilised. One approach involved adding the cheap and conductive filler, exfoliated graphite (EG) to a PDMS matrix to increase dielectric permittivity. The results showed that even...... as conductive adhesives were rejected. Dielectric properties below the percolation threshold were subsequently investigated, in order to conclude the study. In order to avoid destroying the network structure, carbon nanotubes (CNTs) were used as fillers during the preparation of the conductive elastomers...

  4. Silicone elastomers with superior softness and dielectric properties

    DEFF Research Database (Denmark)

    Yu, Liyun; Madsen, Frederikke Bahrt; Zakaria, Shamsul Bin

    Dielectric elastomers (DEs) change their shape and size under a high voltage or reversibly generate a high voltage when deformed. The obstacle of high driving voltages, however, limits the commercial viability of the technology at present. Driving voltage can be lowered by decreasing the Young......’s modulus and increasing the dielectric permittivity of silicone elastomers. One such prominent method of modifying the properties is by adding suitable additives. [1] The major drawbacks for adding solid fillers are agglomeration and increasing stiffness which is often accompanied by the decrease...... were determined by NMR and morphology structures were investigated by optical microscopy. The resulting elastomers were evaluated with respect to their dielectric permittivity, tear and tensile strengths, as well as electrical breakdown.The breakdown strength increased at low amounts of additives...

  5. Effects of Poly(cyclohexanedimethylene terephthalate on Microstructures, Crystallization Behavior and Properties of the Poly(ester ether Elastomers

    Directory of Open Access Journals (Sweden)

    Yi-Cheng Feng

    2017-06-01

    Full Text Available To understand the role of molecular structure on the crystallization behavior of copolyester in thermoplastic poly(ether ester elastomers (TPEEs, series of poly(butylene-co-1,4-cyclohexanedimethylene terephthalate (P(BT-co-CT-b-poly(tetramethylene glycol (PTMG are synthesized through molten polycondensation process. The effects of poly(cyclohexanedimethylene terephthalate (PCT content on the copolymer are investigated by Fourier transform infrared spectroscopy (FT-IR, 1H and 13C nuclear magnetic resonance (NMR, gel permeation chromatographs (GPC, wide-angle X-ray diffraction (WAXD, differential scanning calorimetry (DSC, thermogravimetric analysis (TGA, mechanical, and visible light transmittance tests. FT-IR and NMR results confirm the incorporation of PCT onto the copolymer. WAXD and DSC indicate that the crystalline structure of the copolymers changed from α-PBT lattice to trans-PCT lattice when the molar fraction of PCT (MPCT is above 30%, while both crystallization and melting temperatures reach the minima. An increase in MPCT led to an increase in the number sequence length of PCT, the thermal stability and the visible light transmittance of the copolymer, but to a slight decrease in tensile strength and elastic modulus.

  6. Thermoplastic starch/ethylene vinyl alcohol/forsterite nanocomposite as a candidate material for bone tissue engineering

    International Nuclear Information System (INIS)

    Mahdieh, Zahra; Bagheri, Reza; Eslami, Masoud; Amiri, Mohammad; Shokrgozar, Mohammad Ali; Mehrjoo, Morteza

    2016-01-01

    Recently, biodegradable polymers such as starch based blends have been well renowned in the biomedical field. Studies have considered them suitable for bone scaffolds, bone cements, tissue engineering scaffolds, drug delivery systems and hydrogels. The aim of this study was to synthesize nanocomposite biomaterial consisting a blend of thermoplastic starch and ethylene vinyl alcohol as the polymer matrix, and nano-structured forsterite as the ceramic reinforcing phase for bone tissue engineering applications. Furthermore, vitamin E was applied as a thermal stabilizer during melt compounding. Extrusion and injection molding were incorporated for melt blending and shaping of samples, respectively. With blending thermoplastic starch and ethylene vinyl alcohol, some properties of thermoplastic starch such as degradation rate and water absorption were modified. In addition, using nanoforsterite as the ceramic reinforcing phase resulted in the improvement of mechanical and biological traits. The addition of nanoforsterite decreased the weight loss of the thermoplastic starch and ethylene vinyl alcohol blend in simulated body fluid. Moreover, this addition modified the pH in the MTT (methyl thiazolyl tetrazolium) assay and stimulated the cell proliferation. Cell adhesion assays indicated a favorable interaction between cells and the biomaterial. The proposed nanocomposite has appropriate biocompatibility, as well as mechanical properties in order to be used in bone tissue engineering. - Highlights: • A biodegradable nanocomposite is proposed for orthopedic applications. • Vitamin E is used as an antioxidant to prevent the thermomechanical degradations. • Nanoforsterite reduced the composite degradation rate in the simulated body fluid. • Nanoforsterite modified pH in MTT assay and stimulated cell proliferation.

  7. Thermoplastic starch/ethylene vinyl alcohol/forsterite nanocomposite as a candidate material for bone tissue engineering

    Energy Technology Data Exchange (ETDEWEB)

    Mahdieh, Zahra [Polymeric Materials Research Group (PMRG), Department of Materials Science and Engineering, Sharif University of Technology, Tehran, P.O. Box 11155-9466 (Iran, Islamic Republic of); Bagheri, Reza, E-mail: rezabagh@sharif.edu [Polymeric Materials Research Group (PMRG), Department of Materials Science and Engineering, Sharif University of Technology, Tehran, P.O. Box 11155-9466 (Iran, Islamic Republic of); Eslami, Masoud; Amiri, Mohammad [Polymeric Materials Research Group (PMRG), Department of Materials Science and Engineering, Sharif University of Technology, Tehran, P.O. Box 11155-9466 (Iran, Islamic Republic of); Shokrgozar, Mohammad Ali; Mehrjoo, Morteza [National Cell Bank of Iran, Pasteur Institute of Iran, Tehran (Iran, Islamic Republic of)

    2016-12-01

    Recently, biodegradable polymers such as starch based blends have been well renowned in the biomedical field. Studies have considered them suitable for bone scaffolds, bone cements, tissue engineering scaffolds, drug delivery systems and hydrogels. The aim of this study was to synthesize nanocomposite biomaterial consisting a blend of thermoplastic starch and ethylene vinyl alcohol as the polymer matrix, and nano-structured forsterite as the ceramic reinforcing phase for bone tissue engineering applications. Furthermore, vitamin E was applied as a thermal stabilizer during melt compounding. Extrusion and injection molding were incorporated for melt blending and shaping of samples, respectively. With blending thermoplastic starch and ethylene vinyl alcohol, some properties of thermoplastic starch such as degradation rate and water absorption were modified. In addition, using nanoforsterite as the ceramic reinforcing phase resulted in the improvement of mechanical and biological traits. The addition of nanoforsterite decreased the weight loss of the thermoplastic starch and ethylene vinyl alcohol blend in simulated body fluid. Moreover, this addition modified the pH in the MTT (methyl thiazolyl tetrazolium) assay and stimulated the cell proliferation. Cell adhesion assays indicated a favorable interaction between cells and the biomaterial. The proposed nanocomposite has appropriate biocompatibility, as well as mechanical properties in order to be used in bone tissue engineering. - Highlights: • A biodegradable nanocomposite is proposed for orthopedic applications. • Vitamin E is used as an antioxidant to prevent the thermomechanical degradations. • Nanoforsterite reduced the composite degradation rate in the simulated body fluid. • Nanoforsterite modified pH in MTT assay and stimulated cell proliferation.

  8. Preparation and Characterisation of Linear Low-Density Polyethylene / Thermoplastic Starch Blends Filled with Banana Fibre

    Science.gov (United States)

    Kahar, A. W. M.; Ann, L. Ju

    2017-06-01

    In this study, the influence of banana fibre (BF) loading using sodium hydroxide (NaOH) pre-treated and succinic anhydride-treated (SA) BF on the mechanical properties of linear low-density polyethylene (LLDPE)/thermoplastic starch (TPS) matrix is investigated. LLDPE/TPS/BF composites were developed under different BF conditions, with and without chemical modifications with the BF content ranging from 5% to 30% based on the total composite. The tensile strength showed an increase with an increase of fibre content up to 10%, thereby decreasing gradually beyond this level. NaOH pre-treated and SA treated BF added with LLDPE/TPS composite displays a higher tensile strength as compared to untreated BF in LLDPE/TPS composites. Thermal behaviour of the BF incorporated in LLDPE/TPS composite was characterised using differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). This showed that SA treated BF exhibits better thermal stability, compared to other composites. This is because of the improvement in interfacial adhesion existing between both the fibre and matrix. In addition, a morphology study confirmed that pre-treated and treated BF had excellent interfacial adhesion with LLDPE/TPS matrix, leading to better mechanical properties of resultant composites.

  9. Influence of fiber type and coating on the composite properties of EPDM compounds reinforced with short aramid fibers

    NARCIS (Netherlands)

    Hintze, C.; Sadatshirazi, S.; Wiessner, S.; Talma, Auke; Heinrich, G.; Noordermeer, Jacobus W.M.

    2013-01-01

    There is a renewed interest in the application of short aramid fibers in elastomers because of the considerable improvement in mechanical and dynamic properties of the corresponding rubber composites. Possible applications of short aramid fiber–reinforced elastomers are tires, dynamically loaded

  10. Collapse of triangular channels in a soft elastomer

    Science.gov (United States)

    Tepáyotl-Ramírez, Daniel; Lu, Tong; Park, Yong-Lae; Majidi, Carmel

    2013-01-01

    We extend classical solutions in contact mechanics to examine the collapse of channels in a soft elastomer. These channels have triangular cross-section and collapse when pressure is applied to the surrounding elastomer. Treating the walls of the channel as indenters that penetrate the channel base, we derive an algebraic mapping between pressure and cross-sectional area. These theoretical predictions are in strong agreement with results that we obtain through finite element analysis and experimental measurements. This is accomplished without data fitting and suggests that the theoretical approach may be generalized to a broad range of cross-sectional geometries in soft microfluidics.

  11. Hemispherical breathing mode speaker using a dielectric elastomer actuator.

    Science.gov (United States)

    Hosoya, Naoki; Baba, Shun; Maeda, Shingo

    2015-10-01

    Although indoor acoustic characteristics should ideally be assessed by measuring the reverberation time using a point sound source, a regular polyhedron loudspeaker, which has multiple loudspeakers on a chassis, is typically used. However, such a configuration is not a point sound source if the size of the loudspeaker is large relative to the target sound field. This study investigates a small lightweight loudspeaker using a dielectric elastomer actuator vibrating in the breathing mode (the pulsating mode such as the expansion and contraction of a balloon). Acoustic testing with regard to repeatability, sound pressure, vibration mode profiles, and acoustic radiation patterns indicate that dielectric elastomer loudspeakers may be feasible.

  12. Electrical behaviour of synthetic elastomers under gamma irradiation

    International Nuclear Information System (INIS)

    Zaharescu, Traian; Ciuprina, Florin

    2006-01-01

    The exposure of ethylene-propylene elastomers to the action of gamma radiation causes the modification of chemical state of polymer matrix by the formation of oxygenated products. The accumulation of dipoles modifies the electrical behaviour of materials. The value of resistance increases more than three times at increasing the dose up to 200 kGy. The absorption/resorption current measurements demonstrate the bad consequence of the inversion of polarity for applied voltages. Differences between the two sorts of synthetic elastomers (ethylene-propylene copolymer and ethylene-propylene terpolymer) were pointed out. (author)

  13. Effect of the filler on radiolysis of filled elastomers

    International Nuclear Information System (INIS)

    Komarov, S.A.; Erastov, A.Kh.; Kolesnikov, A.A.; Gostikina, A.V.; Mal'kov, A.M.; Korovkin, V.V.

    1987-01-01

    The effect of the type and concentration of filler (A-175 Aerosil, PM-75 technical carbon, BS-100 white black, kaolin, titanium oxide) on the radiation yield of elastomers of different chemical nature was studied. The extreme character of the dependence of the radiation yield of paramagnetic centers on the concentration of filler, common to the systems studied, was established; it was due to the features of the colloid chemical structure of the filled elastomers and particularly to processes of cross-linking of the filter

  14. Hydrogen release from irradiated elastomers measured by Nuclear Reaction Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Jagielski, J., E-mail: jacek.jagielski@itme.edu.pl [Institute for Electronic Materials Technology, Wolczynska 133, 01-926 Warszawa (Poland); National Centre for Nuclear Research, A. Soltana 7, 05-400 Swierk/Otwock (Poland); Ostaszewska, U. [Institute for Engineering of Polymer Materials & Dyes, Division of Elastomers & Rubber Technology, Harcerska 30, 05-820 Piastow (Poland); Bielinski, D.M. [Technical University of Lodz, Institute of Polymer & Dye Technology, Stefanowskiego 12/16, 90-924 Lodz (Poland); Grambole, D. [Institute of Ion Beam Physics and Materials Research, Helmholtz Zentrum Dresden Rossendorf, PO Box 51 01 19, D-01314 Dresden (Germany); Romaniec, M.; Jozwik, I.; Kozinski, R. [Institute for Electronic Materials Technology, Wolczynska 133, 01-926 Warszawa (Poland); Kosinska, A. [National Centre for Nuclear Research, A. Soltana 7, 05-400 Swierk/Otwock (Poland)

    2016-03-15

    Ion irradiation appears as an interesting method of modification of elastomers, especially friction and wear properties. Main structural effect caused by heavy ions is a massive loss of hydrogen from the surface layer leading to its smoothening and shrinking. The paper presents the results of hydrogen release from various elastomers upon irradiation with H{sup +}, He{sup +} and Ar{sup +} studied by using Nuclear Reaction Analysis (NRA) method. The analysis of the experimental data indicates that the hydrogen release is controlled by inelastic collisions between ions and target electrons. The last part of the study was focused on preliminary analysis of mechanical properties of irradiated rubbers.

  15. Development and evaluation of thermoplastic street maintenance material

    Science.gov (United States)

    Siemens, W. D.

    1973-01-01

    An all-weather permanent street patching material was investigated for flexible and rigid pavements. The economic, operational, and material requirements are discussed along with the results of field tests with various mixtures of EVA resins and asphalt. Cost analyses for thermoplastic patching methods are included.

  16. A soft and conductive PDMS-PEG block copolymer as a compliant electrode for dielectric elastomers

    DEFF Research Database (Denmark)

    A Razak, Aliff Hisyam; Szabo, Peter; Skov, Anne Ladegaard

    Conductive PDMS-PEG block copolymers (Mn = 3 – 5 kg/mol) were chain-extended (Mn = 30 – 45 kg/mol) using hydrosilylation reaction as presented in figure 1. Subsequently, the extended copolymers were added to a conductive nano-filler (multi-walled carbon nanotubes – MWCNTs) in order to enhance...... conductivity. The combination of soft chainextended PDMS-PEG block copolymers and conductive MWCNTs results in a soft and conductive block copolymer composite which potentially can be used as a compliant and highly stretchable electrode for dielectric elastomers. The addition of MWCNTs into the PDMS-PEG matrix...... MWCNTs is 10-3 S/cm compared to 10-1 S/cm of a non-stretchable reference conducting silicone elastomer (LR3162 from Wacker). Furthermore, PDMS-PEG block copolymer with 4 phr MWCNTs (Young’s modulus, Y = 0.26 MPa) is softer and more stretchable thanLR3162 (Y = 1.17 MPa)....

  17. A facile approach to spinning multifunctional conductive elastomer fibres with nanocarbon fillers

    International Nuclear Information System (INIS)

    Seyedin, Shayan; Razal, Joselito M; Innis, Peter C; Wallace, Gordon G

    2016-01-01

    Electrically conductive elastomeric fibres prepared using a wet-spinning process are promising materials for intelligent textiles, in particular as a strain sensing component of the fabric. However, these fibres, when reinforced with conducting fillers, typically result in a compromise between mechanical and electrical properties and, ultimately, in the strain sensing functionality. Here we investigate the wet-spinning of polyurethane (PU) fibres with a range of conducting fillers such as carbon black (CB), single-walled carbon nanotubes (SWCNTs), and chemically converted graphene. We show that the electrical and mechanical properties of the composite fibres were strongly dependent on the aspect ratio of the filler and the interaction between the filler and the elastomer. The high aspect ratio SWCNT filler resulted in fibres with the highest electrical properties and reinforcement, while the fibres produced from the low aspect ratio CB had the highest stretchability. Furthermore, PU/SWCNT fibres presented the largest sensing range (up to 60% applied strain) and the most consistent and stable cyclic sensing behaviour. This work provides an understanding of the important factors that influence the production of conductive elastomer fibres by wet-spinning, which can be woven or knitted into textiles for the development of wearable strain sensors. (paper)

  18. Otimização da interface/interfase de compósitos termoplásticos de fibra de carbono/PPS pelo uso do poli(ácido âmico do tipo BTDA/DDS Optimization of the interface/interphase of carbon fiber/PPS thermoplastic composites using BTDA/DDS poly(amic acid

    Directory of Open Access Journals (Sweden)

    Liliana B. Nohara

    2007-09-01

    Full Text Available No presente trabalho duas técnicas de manufatura de compósitos termoplásticos estruturais são investigadas: a de moldagem por compressão a quente convencional e a de pré-impregnação via suspensão polimérica. A primeira consiste na impregnação do reforço via polímero fundido; enquanto que a segunda faz uso de suspensões poliméricas aquosas, onde a impregnação do reforço ocorre pelo contato deste com a suspensão aquosa de partículas da matriz polimérica. Esta técnica combina a matriz polimérica em pó com um outro polímero formador da suspensão, um poli(ácido âmico - PAA, sendo que os dois polímeros são simultaneamente depositados sobre o reforço, durante a impregnação. Este mesmo PAA, em uma segunda fase do processo, é convertido termicamente em uma poliimida (PI podendo formar uma região de interfase entre o reforço e a matriz polimérica. Este trabalho tem como objetivo a síntese e a caracterização de um PAA, à base de BTDA/DDS, e a avaliação de sua influência na formação da região de interfase em compósitos de poli(sulfeto de fenileno (PPS/fibras de carbono. Resultados de DSC e TG mostram o sucesso da síntese do PAA e de sua conversão em PI, esta com estabilidade térmica até 396 °C. O compósito processado pela técnica de suspensão polimérica apresenta resistência ao cisalhamento interlaminar (56,3 MPa 12,6% superior ao compósito obtido por moldagem por compressão a quente convencional (50,0 MPa. Estes resultados são confirmados por análises das superfícies de fratura, que mostram que o uso do PAA melhora a interfase do PPS/fibra de carbono.In the present work two different manufacturing techniques of thermoplastic composites are investigated: the conventional hot compression molding and the aqueous suspension prepregging. The first one involves the impregnation of the reinforcement with molten polymer; while the second one uses aqueous polymeric suspensions, where the reinforcement

  19. Microtomography of elastomers for tire manufacture

    Science.gov (United States)

    Dunsmuir, John H.; Dias, A. J.; Peiffer, D. G.; Kolb, R.; Jones, G.

    1999-09-01

    X-ray microtomography is used to image the internal structure of carbon black filled isobutylene-p-methylstyrene-p- bromomethylstyrene (PIB-PMS/BrPMS or ExxProTM) curing bladders before and after use-to-failure in the manufacture of automobile tires. Curing bladders operate under extreme conditions with extended mechanical cycling at high temperatures. Manufacturers typically do not run the bladders until failure but rather a pull policy is established which emphasizes the distribution of cyclic lifetimes. We examine the bladder elastomer structure at a resolution of about 10 microns with the objective of reducing the variability in performance. Using both edge crossing and absorption contrast we identify several types of heterogeneity including voids, foreign inclusions, and the distribution of curative agent from which we infer the uniformity of the cure. The results indicate several potential failure mechanisms. The small number of voids and foreign inclusions are mechanical defects that can initiate cracking. More widespread through the polymer matrix are small regions of polymer devoid of curative agent as shown by absorption edge imaging. These regions may be uncured polymer with poor mechanical and thermal properties that may lead to early failure. After several cure cycles the uncured regions are no longer present in the bladder tread area but they remain near the bead. At high cycles an approximately 500 micrometer thick zinc rich cap develops where the bladder contacts the inner tread area of the tire. This zinc rich cap may cause over-curing of the polymer resulting in crack initiation at the surface of the bladder that contacts the tire.

  20. Polypropylene/elastomers/organophilic bentonite nanocomposites. Influence of elastomer content on morphology and mechanical properties

    International Nuclear Information System (INIS)

    Ferreira, K.R.M.; Braga, C.R.C.; Andrade, D.L.A.C.S.; Carvalho, L.H.; Silva, S.M.L.

    2010-01-01

    In this study, the effect of the elastomer terpolymer ethylene-propylene-diene (EPDM) content on the morphology and mechanical properties of polypropylene PP/EPDM/organophilic bentonite nanocomposite was evaluated. The bentonite, supplied by Bentonit Uniao Nordeste, was purified and organically modified with cetyl trimethyl quaternary ammonium (cetremide) before the incorporation in PP/EPDM blend. The blends with various amounts of EPDM (10, 20, 30 and 40 wt%) and 1 phr of organoclay were prepared by melt-blending at 180 deg C and 50 rpm for 15 min with an internal mixer (Haake). The blends were characterized by X-ray diffraction and mechanical properties (tensile strength). According to the results, we concluded that the content of EPDM affected the morphology and mechanical properties of nanocomposites resulting in improvement in mechanical and morphological properties when a content of 30 wt% of EPDM was used. (author)