WorldWideScience

Sample records for thermo-mechanical cyclic fatigue

  1. Probabilistic Simulation of Combined Thermo-Mechanical Cyclic Fatigue in Composites

    Science.gov (United States)

    Chamis, Christos C.

    2011-01-01

    A methodology to compute probabilistically-combined thermo-mechanical fatigue life of polymer matrix laminated composites has been developed and is demonstrated. Matrix degradation effects caused by long-term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress-dependent multifactor-interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability-integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/-45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical-cyclic loads and low thermal-cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical-cyclic loads and high thermal-cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  2. Cyclic life of superalloy IN738LC under in-phase and out-of-phase thermo-mechanical fatigue loading

    International Nuclear Information System (INIS)

    Chen Hongjun; Wahi, R.P.; Wever, H.

    1995-01-01

    The cyclic life of IN738LC, a widely used nickel base superalloy for blades in stationary gas turbines, was investigated under thermo-mechanical fatigue loading using a temperature variation range of 1023 to 1223 K, with temperature variation rate in the range of 6 to 15 K/min. Simple thermo-mechanical cycles with linear sequences corresponding to in-phase (IP) and out-of-phase (OP) tests were performed. Both the IP and OP tests were carried out at different constant mechanical strain ranges varied between 0.8 to 2.0% and at a constant mechanical strain rate of 10 -5 s -1 . Thermo-mechanical fatigue lives under both test conditions were compared with each other and with those of isothermal LCF tests at a temperature of 1223 K. The results show that the life under thermo-mechanical fatigue is strongly dependent on the nature of the test, i.e. stress controlled or strain controlled. (orig.)

  3. Two scale damage model and related numerical issues for thermo-mechanical high cycle fatigue

    International Nuclear Information System (INIS)

    Desmorat, R.; Kane, A.; Seyedi, M.; Sermage, J.P.

    2007-01-01

    On the idea that fatigue damage is localized at the microscopic scale, a scale smaller than the mesoscopic one of the Representative Volume Element (RVE), a three-dimensional two scale damage model has been proposed for High Cycle Fatigue applications. It is extended here to aniso-thermal cases and then to thermo-mechanical fatigue. The modeling consists in the micro-mechanics analysis of a weak micro-inclusion subjected to plasticity and damage embedded in an elastic meso-element (the RVE of continuum mechanics). The consideration of plasticity coupled with damage equations at micro-scale, altogether with Eshelby-Kroner localization law, allows to compute the value of microscopic damage up to failure for any kind of loading, 1D or 3D, cyclic or random, isothermal or aniso-thermal, mechanical, thermal or thermo-mechanical. A robust numerical scheme is proposed in order to make the computations fast. A post-processor for damage and fatigue (DAMAGE-2005) has been developed. It applies to complex thermo-mechanical loadings. Examples of the representation by the two scale damage model of physical phenomena related to High Cycle Fatigue are given such as the mean stress effect, the non-linear accumulation of damage. Examples of thermal and thermo-mechanical fatigue as well as complex applications on real size testing structure subjected to thermo-mechanical fatigue are detailed. (authors)

  4. Thermo-Mechanical Fatigue Crack Growth of RR1000

    OpenAIRE

    Christopher John Pretty; Mark Thomas Whitaker; Steve John Williams

    2017-01-01

    Non-isothermal conditions during flight cycles have long led to the requirement for thermo-mechanical fatigue (TMF) evaluation of aerospace materials. However, the increased temperatures within the gas turbine engine have meant that the requirements for TMF testing now extend to disc alloys along with blade materials. As such, fatigue crack growth rates are required to be evaluated under non-isothermal conditions along with the development of a detailed understanding of related failure mechan...

  5. Damage mechanisms in PBT-GF30 under thermo-mechanical cyclic loading

    International Nuclear Information System (INIS)

    Schaaf, A.; De Monte, M.; Hoffmann, C.; Vormwald, M.; Quaresimin, M.

    2014-01-01

    The scope of this paper is the investigation of damage mechanisms at microscopic scale on a short glass fiber reinforced polybutylene terephthalate (PBT-GF30) under thermo-mechanical cyclic loading. In addition the principal mechanisms are verified through micro mechanical FE models. In order to investigate the fatigue behavior of the material both isothermal strain controlled fatigue (ISCF) tests at three different temperatures and thermo-mechanical fatigue (TMF) tests were conducted on plain and notched specimens, manufactured by injection molding. The goal of the work is to determine the damage mechanisms occurring under TMF conditions and to compare them with the mechanisms occurring under ISCF. For this reason fracture surfaces of TMF and ISCF samples loaded at different temperature levels were analyzed using scanning electron microscopy. Furthermore, specimens that failed under TMF were examined on microsections revealing insight into both crack initiation and crack propagation. The findings of this investigation give valuable information about the main damage mechanisms of PBT-GF30 under TMF loading and serve as basis for the development of a TMF life estimation methodology

  6. Effect of thermo-mechanical treatments on creep and fatigue properties of 9% Cr martensitic steels

    International Nuclear Information System (INIS)

    Hollner, S.; Fournier, B.; Le Pendu, J.; Caes, C.; Tournie, I.; Pineau, A.

    2011-01-01

    In the framework of the development of Generation IV nuclear reactors and fusion nuclear reactors, materials with high mechanical properties up to 550 C are required. In service the materials will be subjected to high-temperature creep and cyclic loadings. 9-12%Cr martensitic steels are candidate materials for these applications; however, they show a pronounced cyclic softening effect under cyclic loadings. This softening effect is linked to the coarsening of the martensitic microstructure. In order to refine its microstructure and its precipitation state, the commercial P91 steel has been submitted to a thermo-mechanical treatment including warm-rolling at 600 C and a tempering stage at 700 C. Microstructural observations confirm that this thermo-mechanical treatment led to a finer martensite with smaller MX-type precipitates. This evolution has an effect on the high-temperature mechanical properties: the optimized P91 steel is 100 Hv harder than the as-received P91, and its yield strength is 430 MPa higher at 20 C and 220 MPa higher at 550 C. Its lifetime under creep (at 650 C under 120 MPa) is at least 14 times longer; and the fatigue test at 650 C under 0.7% strain shows a slightly slower cyclic softening effect for the optimized P91. (authors)

  7. Thermo-Mechanical Fatigue Crack Growth of RR1000.

    Science.gov (United States)

    Pretty, Christopher John; Whitaker, Mark Thomas; Williams, Steve John

    2017-01-04

    Non-isothermal conditions during flight cycles have long led to the requirement for thermo-mechanical fatigue (TMF) evaluation of aerospace materials. However, the increased temperatures within the gas turbine engine have meant that the requirements for TMF testing now extend to disc alloys along with blade materials. As such, fatigue crack growth rates are required to be evaluated under non-isothermal conditions along with the development of a detailed understanding of related failure mechanisms. In the current work, a TMF crack growth testing method has been developed utilising induction heating and direct current potential drop techniques for polycrystalline nickel-based superalloys, such as RR1000. Results have shown that in-phase (IP) testing produces accelerated crack growth rates compared with out-of-phase (OOP) due to increased temperature at peak stress and therefore increased time dependent crack growth. The ordering of the crack growth rates is supported by detailed fractographic analysis which shows intergranular crack growth in IP test specimens, and transgranular crack growth in 90° OOP and 180° OOP tests. Isothermal tests have also been carried out for comparison of crack growth rates at the point of peak stress in the TMF cycles.

  8. Thermo-Mechanical Fatigue Crack Growth of RR1000

    Directory of Open Access Journals (Sweden)

    Christopher John Pretty

    2017-01-01

    Full Text Available Non-isothermal conditions during flight cycles have long led to the requirement for thermo-mechanical fatigue (TMF evaluation of aerospace materials. However, the increased temperatures within the gas turbine engine have meant that the requirements for TMF testing now extend to disc alloys along with blade materials. As such, fatigue crack growth rates are required to be evaluated under non-isothermal conditions along with the development of a detailed understanding of related failure mechanisms. In the current work, a TMF crack growth testing method has been developed utilising induction heating and direct current potential drop techniques for polycrystalline nickel-based superalloys, such as RR1000. Results have shown that in-phase (IP testing produces accelerated crack growth rates compared with out-of-phase (OOP due to increased temperature at peak stress and therefore increased time dependent crack growth. The ordering of the crack growth rates is supported by detailed fractographic analysis which shows intergranular crack growth in IP test specimens, and transgranular crack growth in 90° OOP and 180° OOP tests. Isothermal tests have also been carried out for comparison of crack growth rates at the point of peak stress in the TMF cycles.

  9. Thermo-mechanical response and fatigue behavior of shape memory alloy

    International Nuclear Information System (INIS)

    Kusagawa, Masaki; Asada, Yasuhide; Nakamura, Toshiya

    1998-01-01

    Mechanical, thermo-mechanical and fatigue behaviors of Ni-Ti-Nb shape memory alloy (SMA) have been studied to prepare material data for a design purpose. Presented are testing devices, testing procedure and test results of monotonic tensile, recovery of inelastic deformation due to post heating (thermo-mechanical recovery) and fatigue for future use of the SMA as a structural material of nuclear incore structures. (orig.)

  10. Thermo-mechanical response and fatigue behavior of shape memory alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kusagawa, Masaki; Asada, Yasuhide; Nakamura, Toshiya [Tokyo Univ. (Japan). Dept. of Mechanical Engineering

    1998-11-01

    Mechanical, thermo-mechanical and fatigue behaviors of Ni-Ti-Nb shape memory alloy (SMA) have been studied to prepare material data for a design purpose. Presented are testing devices, testing procedure and test results of monotonic tensile, recovery of inelastic deformation due to post heating (thermo-mechanical recovery) and fatigue for future use of the SMA as a structural material of nuclear incore structures. (orig.)

  11. Thermo-mechanical fatigue behavior of the intermetallic gamma-TiAl alloy TNB-V5 with different microstructures

    International Nuclear Information System (INIS)

    Roth, M; Biermann, H

    2010-01-01

    The cyclic deformation and fatigue behavior of the γ-TiAl alloy TNB-V5 is studied under thermo-mechanical load for the three technically important microstructures Fully-Lamellar (FL), Near-Gamma (NG) and Duplex (DP), respectively. Thus, thermo-mechanical fatigue (TMF) tests were carried out with different temperature-strain cycles, different temperature ranges from 400 0 C to 800 0 C and with two different strain ranges. Cyclic deformation curves, stress-strain hysteresis loops and fatigue lives are presented. The type of microstructure shows a surprisingly small influence on the cyclic deformation and fatigue behavior under TMF conditions. For a general life prediction the damage parameter of Smith, Watson and Topper P SWT is well suitable, if the testing and the application temperature ranges, respectively, include temperatures above the ductile-brittle transition temperature (approx. 750 0 C). If the maximum temperature is below that temperature, the brittle materials' behavior yields a high scatter of fatigue lives and a low slope of the fatigue life curve and therefore the damage parameter P SWT cannot be applied for the live prediction.

  12. Thermo-mechanical fatigue behavior of the intermetallic gamma-TiAl alloy TNB-V5 with different microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Roth, M [now at IAV GmbH, Kauffahrtei 25, D-09120 Chemnitz (Germany); Biermann, H, E-mail: marcel.roth@iav.d [TU Bergakademie Freiberg, Institute for Materials Engineering, Gustav-Zeuner-Strasse 5, D-09599 Freiberg (Germany)

    2010-07-01

    The cyclic deformation and fatigue behavior of the {gamma}-TiAl alloy TNB-V5 is studied under thermo-mechanical load for the three technically important microstructures Fully-Lamellar (FL), Near-Gamma (NG) and Duplex (DP), respectively. Thus, thermo-mechanical fatigue (TMF) tests were carried out with different temperature-strain cycles, different temperature ranges from 400{sup 0}C to 800{sup 0}C and with two different strain ranges. Cyclic deformation curves, stress-strain hysteresis loops and fatigue lives are presented. The type of microstructure shows a surprisingly small influence on the cyclic deformation and fatigue behavior under TMF conditions. For a general life prediction the damage parameter of Smith, Watson and Topper P{sub SWT} is well suitable, if the testing and the application temperature ranges, respectively, include temperatures above the ductile-brittle transition temperature (approx. 750{sup 0}C). If the maximum temperature is below that temperature, the brittle materials' behavior yields a high scatter of fatigue lives and a low slope of the fatigue life curve and therefore the damage parameter P{sub SWT} cannot be applied for the live prediction.

  13. Thermal stress analysis and thermo-mechanical fatigue for gas turbine blade

    International Nuclear Information System (INIS)

    Hyun, J. S.; Kim, B. S.; Kang, M. S.; Ha, J. S.; Lee, Y. S.

    2002-01-01

    The numerical analysis for gas turbine blades were carried out under several conditions by compounding temperature field, velocity field, thermal conduction of blade, and cooling heat transfer. The three types of 1,100 deg. C class 1st-stage gas turbine blades were analyzed. The analysis results are applied to the study on evaluating the remaining life for thermo-mechanical fatigue life. The thermo-mechanical fatigue experiments under out-of-phase and in-phase have been performed. The physical-based life prediction models which considered the contribution of different damage mechanisms have been applied. These models were applied to the temperature and strain rate dependences of isothermal cycling fatigue lives, and the strain-temperature history effect on the thermo-mechanical fatigue lives

  14. Reduced softening of EUROFER 97 under thermo-mechanical and multiaxial fatigue loading and its impact on the design rules

    International Nuclear Information System (INIS)

    Aktaa, J.; Weick, M.; Petersen, C.

    2007-01-01

    Full text of publication follows: Toward test blanket module (TBM) in ITER and DEMO fusion power plants design rules for components built from EUROFER 97 get more and more in the midpoint of interest. One of the specific characteristic of EUROFER 97 as a ferritic-martensitic steel is its cyclic softening yielding to lower stresses under strain controlled fatigue loading and thus longer lifetimes. However our thermo-mechanical and multiaxial fatigue tests showed lifetimes remarkably lower than those expected on the base of isothermal uniaxial fatigue tests. Reduced cyclic softening observed in these experiments is believed as one of the reasons of the shorter fatigue lifetimes. When applying the design rules, derived for EUROFER 97 on the base of isothermal uniaxial data considering the recommendations in the ASME and RCC-MR code, to our thermo-mechanical and multiaxial fatigue tests for verification strong loss in their conservatism has been found. The lifetimes observed in a part of the multiaxial experiments are even lower than the design lifetimes supposed to be sufficiently conservative. To overcome this problem new design rules are proposed among others on the base of damage and lifetime prediction model developed lately for EUROFER 97. In this paper the experimental findings as well as the new design approaches will be presented and discussed. (authors)

  15. Reliable high-power diode lasers: thermo-mechanical fatigue aspects

    Science.gov (United States)

    Klumel, Genady; Gridish, Yaakov; Szafranek, Igor; Karni, Yoram

    2006-02-01

    High power water-cooled diode lasers are finding increasing demand in biomedical, cosmetic and industrial applications, where repetitive cw (continuous wave) and pulsed cw operation modes are required. When operating in such modes, the lasers experience numerous complete thermal cycles between "cold" heat sink temperature and the "hot" temperature typical of thermally equilibrated cw operation. It is clearly demonstrated that the main failure mechanism directly linked to repetitive cw operation is thermo-mechanical fatigue of the solder joints adjacent to the laser bars, especially when "soft" solders are used. Analyses of the bonding interfaces were carried out using scanning electron microscopy. It was observed that intermetallic compounds, formed already during the bonding process, lead to the solders fatigue both on the p- and n-side of the laser bar. Fatigue failure of solder joints in repetitive cw operation reduces useful lifetime of the stacks to hundreds hours, in comparison with more than 10,000 hours lifetime typically demonstrated in commonly adopted non-stop cw reliability testing programs. It is shown, that proper selection of package materials and solders, careful design of fatigue sensitive parts and burn-in screening in the hard pulse operation mode allow considerable increase of lifetime and reliability, without compromising the device efficiency, optical power density and compactness.

  16. Thermo-mechanical fatigue behavior of reduced activation ferrite/martensite stainless steels

    International Nuclear Information System (INIS)

    Petersen, C.; Rodrian, D.

    2002-01-01

    The thermo-mechanical cycling fatigue (TMCF) behavior of reduced activation ferrite/martensite stainless steels is examined. The test rig consists of a stiff load frame, which is directly heated by the digitally controlled ohmic heating device. Cylindrical specimens are used with a wall thickness of 0.4 mm. Variable strain rates are applied at TMCF test mode, due to the constant heating rate of 5.8 K/s and variable temperature changes. TMCF results of as received EUROFER 97 in the temperature range between 100 and 500-600 deg. C show a reduction in life time (a factor of 2) compared to F82H mod. and OPTIFER IV. TMCF-experiments with hold times of 100 and 1000 s show dramatic reduction in life time for all three materials

  17. Thermo-mechanical Fatigue Failure of Thermal Barrier Coated Superalloy Specimen

    Science.gov (United States)

    Subramanian, Rajivgandhi; Mori, Yuzuru; Yamagishi, Satoshi; Okazaki, Masakazu

    2015-09-01

    Failure behavior of thermal barrier coated (TBC) Ni-based superalloy specimens were studied from the aspect of the effect of bond coat material behavior on low cycle fatigue (LCF) and thermo-mechanical fatigue (TMF) at various temperatures and under various loading conditions. Initially, monotonic tensile tests were carried out on a MCrAlY alloy bond coat material in the temperature range of 298 K to 1273 K (25 °C to 1000 °C). Special attention was paid to understand the ductile to brittle transition temperature (DBTT). Next, LCF and TMF tests were carried out on the thermal barrier coated Ni-based alloy IN738 specimen. After these tests, the specimens were sectioned to understand their failure mechanisms on the basis of DBTT of the bond coat material. Experimental results demonstrated that the LCF and TMF lives of the TBC specimen were closely related to the DBTT of the bond coat material, and also the TMF lives were different from those of LCF tests. It has also been observed that the crack density in the bond coat in the TBC specimen was significantly dependent on the test conditions. More importantly, not only the number of cracks but also the crack penetration probability into substrate were shown to be sensitive to the DBTT.

  18. Structural changes of radial forging die surface during service under thermo-mechanical fatigue

    International Nuclear Information System (INIS)

    Nematzadeh, Fardin; Akbarpour, Mohammad Reza; Kokabi, Amir Hosein; Sadrnezhaad, Seyed Khatiboleslam

    2009-01-01

    Radial forging is one of the modern open die forging techniques and has a wide application in producing machine parts. During operation at high temperatures, severe temperature change associated with mechanical loads and the resultant wearing of the die surface lead to intense variation in strain on the die surface. Therefore, under this operating condition, thermo-mechanical fatigue (TMF) occurs on the surface of the radial forging die. TMF decreases the life of the die severely. In the present research, different layers were deposited on a 1.2714 steel die by SMAW and GTAW, with a weld wire of UDIMET 520. The microstructure of the radial forging die surface was investigated during welding and service using an optical microscope and scanning electron microscope. The results revealed that, after welding, the structure of the radial forging die surface includes the γ matrix with a homogeneous distribution of fine semi-spherical carbides. The weld structure consisted mostly of columnar dendrites with low grain boundaries. Also, microstructural investigation of the die surface during operation showed that the weld structure of the die surface has remained without any considerable change. Only dendrites were deformed and broken. Moreover, grain boundaries of the dendrites were revealed during service.

  19. Review on structural fatigue of NiTi shape memory alloys: Pure mechanical and thermo-mechanical ones

    Directory of Open Access Journals (Sweden)

    Guozheng Kang

    2015-11-01

    Full Text Available Structural fatigue of NiTi shape memory alloys is a key issue that should be solved in order to promote their engineering applications and utilize their unique shape memory effect and super-elasticity more sufficiently. In this paper, the latest progresses made in experimental and theoretical analyses for the structural fatigue features of NiTi shape memory alloys are reviewed. First, macroscopic experimental observations to the pure mechanical and thermo-mechanical fatigue features of the alloys are summarized; then the state-of-arts in the mechanism analysis of fatigue rupture are addressed; further, advances in the construction of fatigue failure models are provided; finally, summary and future topics are outlined.

  20. Thermo-mechanical cyclic testing of carbon-carbon primary structure for an SSTO vehicle

    Science.gov (United States)

    Croop, Harold C.; Leger, Kenneth B.; Lowndes, Holland B.; Hahn, Steven E.; Barthel, Chris A.

    1999-01-01

    An advanced carbon-carbon structural component is being experimentally evaluated for use as primary load carrying structure for future single-stage-to-orbit (SSTO) vehicles. The component is a wing torque box section featuring an advanced, three-spar design. This design features 3D-woven, angle-interlock skins, 3D integrally woven spar webs and caps, oxidation inhibited matrix, chemical vapor deposited (CVD) oxidation protection coating, and ceramic matrix composite fasteners. The box spar caps are nested into the skins which, when processed together through the carbon-carbon processing cycle, resulted in monolithic box halves. The box half sections were then joined at the spar web intersections using ceramic matrix composite fasteners. This method of fabrication eliminated fasteners through both the upper and lower skins. Development of the carbon-carbon wing box structure was accomplished in a four phase design and fabrication effort, conducted by Boeing, Information, Space and Defense Systems, Seattle, WA, under contract to the Air Force Research Laboratory (AFRL). The box is now set up for testing and will soon begin cyclic loads testing in the AFRL Structural Test Facility at Wright-Patterson Air Force Base (WPAFB), OH. This paper discusses the latest test setup accomplishments and the results of the pre-cyclic loads testing performed to date.

  1. Design Analysis and Thermo-Mechanical Fatigue of a Polyimide Composite for Combustion Chamber Support

    Science.gov (United States)

    Thesken, J. C.; Melis, M.; Shin, E.; Sutter, J.; Burke, Chris

    2004-01-01

    Polyimide composites are being evaluated for use in lightweight support structures designed to preserve the ideal flow geometry within thin shell combustion chambers of future space launch propulsion systems. Principles of lightweight design and innovative manufacturing techniques have yielded a sandwich structure with an outer face sheet of carbon fiber polyimide matrix composite. While the continuous carbon fiber enables laminated skin of high specific stiffness; the polyimide matrix materials ensure that the rigidity and durability is maintained at operation temperatures of 316 C. Significant weight savings over all metal support structures are expected. The protypical structure is the result of ongoing collaboration, between Boeing and NASA-GRC seeking to introduce polyimide composites to the harsh environmental and loads familiar to space launch propulsion systems. Design trade analyses were carried out using relevant closed form solutions, approximations for sandwich beams/panels and finite element analysis. Analyses confirm the significant thermal stresses exist when combining materials whose coefficients of thermal expansion (CTEs) differ by a factor of about 10 for materials such as a polymer composite and metallic structures. The ramifications on design and manufacturing alternatives are reviewed and discussed. Due to stringent durability and safety requirements, serious consideration is being given to the synergistic effects of temperature and mechanical loads. The candidate structure operates at 316 C, about 80% of the glass transition temperature T(sub g). Earlier thermomechanical fatigue (TMF) investigations of chopped fiber polyimide composites made this near to T(sub g), showed that cyclic temperature and stress promoted excessive creep damage and strain accumulation. Here it is important to verify that such response is limited in continuous fiber laminates.

  2. Decomposition and Precipitation Process During Thermo-mechanical Fatigue of Duplex Stainless Steel

    Czech Academy of Sciences Publication Activity Database

    Weidner, A.; Kolmorgen, R.; Kuběna, Ivo; Kulawinski, D.; Kruml, Tomáš; Biermann, H.

    47A, č. 5 (2016), s. 2112-2124 ISSN 1073-5623 R&D Projects: GA MŠk(CZ) ED1.1.00/02.0068; GA ČR GA15-08826S Institutional support: RVO:68081723 Keywords : FE-CR ALLOYS * SPINODAL DECOMPOSITION * COMPUTER-MODELS * ATOMIC-LEVEL * AGING EMBRITTLEMENT * FERRITE * BEHAVIOR * TEMPERATURE Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.874, year: 2016 http://link.springer.com/article/10.1007/s11661-016-3392-z

  3. Development of testing system for the thermo-mechanical fatigue crack analysis of nuclear power plant pipes

    International Nuclear Information System (INIS)

    Lee, Ho Jin; Kim, Maan Won; Lee, Bong Sang

    2003-12-01

    Fatigue crack growth analysis plays an important role in the structural integrity assessment or the service life calculation of the nuclear power plant pipes. To obtain the material properties as a basic data to achieve an accurate crack growth analysis, a lot of tests and numerical crack growth simulations have been done for decades. The BS 7910 or the ASME Boiler and Pressure Vessel Code Section XI, generally used to evaluate crack growth behavior, were made under the based on simple stress states or at the evaluated isothermal temperature. It is well known that the ASME code could sometimes give so conservative results in some cases of which the cracked components are experiencing with cyclic thermal shock. In this report, we suggested a method for the life assessment of a crack embedded in nuclear power plant pipes under the thermal-mechanical fatigue loads. We here use the numerical method to get the temperature history for thermal- mechanical fatigue crack growth test. And then we can calculate the remaining life time of the pipe by using the fracture mechanics and the test results together. For this purpose, we constructed a thermal-mechanical fatigue crack growth testing system. We also gave a lot of review about recent researches in the experimental field of thermal-mechanical fatigue analysis

  4. Effect of thermo-mechanical loading histories on fatigue crack growth behavior and the threshold in SUS 316 and SCM 440 steels. For prevention of high cycle thermal fatigue failures

    International Nuclear Information System (INIS)

    Okazaki, Masakazu; Muzvidziwa, Milton; Iwasaki, Akira; Kasahara, Naoto

    2014-01-01

    High cycle thermal fatigue failure of pipes induced by fluid temperature change is one of the interdisciplinary issues to be concerned for long term structural reliability of high temperature components in energy systems. In order to explore advanced life assessment methods to prevent the failure, fatigue crack propagation tests were carried out in a low alloy steel and an austenitic stainless steel under typical thermal and thermo-mechanical histories. Special attention was paid to both the effect of thermo-mechanical loading history on the fatigue crack threshold, as well as to the applicability of continuum fracture mechanics treatment to small or short cracks. It was shown experimentally that the crack-based remaining fatigue life evaluation provided more reasonable assessment than the traditional method based on the semi-empirical law in terms of 'usage factor' for high cycle thermal fatigue failure that is employed in JSME Standard, S017. The crack propagation analysis based on continuum fracture mechanics was almost successfully applied to the small fatigue cracks of which size was comparable to a few times of material grain size. It was also shown the thermo-mechanical histories introduced unique effects to the prior fatigue crack wake, resulting in occasional change in the fatigue crack threshold. (author)

  5. Marginal and internal fit of heat pressed versus CAD/CAM fabricated all-ceramic onlays after exposure to thermo-mechanical fatigue

    Science.gov (United States)

    Guess, Petra C.; Vagopoulou, Thaleia; Zhang, Yu; Wolkewitz, Martin; Strub, Joerg R.

    2015-01-01

    Objectives The aim of the study was to evaluate the marginal and internal fit of heat-pressed and CAD/CAM fabricated all-ceramic onlays before and after luting as well as after thermo-mechanical fatigue. Materials and Methods Seventy-two caries-free, extracted human mandibular molars were randomly divided into three groups (n=24/group). All teeth received an onlay preparation with a mesio-occlusal-distal inlay cavity and an occlusal reduction of all cusps. Teeth were restored with heat-pressed IPS-e.max-Press* (IP, *Ivoclar-Vivadent) and Vita-PM9 (VP, Vita-Zahnfabrik) as well as CAD/CAM fabricated IPS-e.max-CAD* (IC, Cerec 3D/InLab/Sirona) all-ceramic materials. After cementation with a dual-polymerizing resin cement (VariolinkII*), all restorations were subjected to mouth-motion fatigue (98N, 1.2 million cycles; 5°C/55°C). Marginal fit discrepancies were examined on epoxy replicas before and after luting as well as after fatigue at 200x magnification. Internal fit was evaluated by multiple sectioning technique. For the statistical analysis, a linear model was fitted with accounting for repeated measurements. Results Adhesive cementation of onlays resulted in significantly increased marginal gap values in all groups, whereas thermo-mechanical fatigue had no effect. Marginal gap values of all test groups were equal after fatigue exposure. Internal discrepancies of CAD/CAM fabricated restorations were significantly higher than both press manufactured onlays. Conclusions Mean marginal gap values of the investigated onlays before and after luting as well as after fatigue were within the clinically acceptable range. Marginal fit was not affected by the investigated heat-press versus CAD/CAM fabrication technique. Press fabrication resulted in a superior internal fit of onlays as compared to the CAD/CAM technique. Clinical Relevance Clinical requirements of 100 μm for marginal fit were fulfilled by the heat-press as well as by the CAD/CAM fabricated all-ceramic onlays

  6. Influence of Pt-aluminide coating on the oxidation and thermo-mechanical fatigue behaviour of the single crystal superalloy CMSX-4

    Energy Technology Data Exchange (ETDEWEB)

    Jargelius-Pettersson, R F.A.; Andersson, H C.M.; Lille, C; Haenstroem, S; Liu, L [Swedish Institute for Metals Research, Stockholm (Sweden)

    2001-10-01

    Oxidation and thermo-mechanical fatigue studies have been performed on a single crystal nickel base superalloy, CMSX-4, with and without an MDC150L Pt-modified diffusional aluminide coating. Oxidation for up to 500 hours at 900, 1050 and 1150 deg C revealed formation of mixed nickel-aluminium oxides, with a pronounced spalling tendency, on the base material, but parabolic growth of aluminium oxide on the coated material. The effect of water vapour and SO{sub 2} on the oxidation rate has also been investigated, and attempts have been made to apply thermodynamic and kinetic modelling to microstructural evolution in the interdiffusion zone between coating and substrate. Thermo-mechanical fatigue testing was performed on both coated and uncoated specimens. The temperature was cycled between 400 and 1050 deg C and mechanical strain ranges between 0.7 and 2.0% were used. Some specimens were cycled from a raised lower temperature estimated to be above the brittle transition temperature of the coat. Both in-phase and out-of-phase test conditions were used. No significant difference in fatigue life was detected between coated specimens cycled in-phase and out-of-phase. An improvement in fatigue life was observed with uncoated specimens tested out-of-phase. Coated specimens cycled above the transition temperature exhibited the longest fatigue life of all tested specimens. In the uncoated specimens the cracks started at the surface of the specimens. Initial cracks in the coated specimens may have started in the bond interface between the coat and the substrate or on the surface of the coat. The damage mechanism in all specimens is characterised by an initial strain hardening followed by crack initiation and crack propagation until final collapse. The load versus number of cycles curve features a maximum followed by a slow load drop and then a fast final load drop. The maxima is associated with crack initiation and the final fast load drop with plastic collapse of the specimen

  7. Investigations On Crack Propagation Under Cyclical Isothermal And Thermo-mechanical Loadings For A Type 304-L Stainless Steel Used For Pressurized Water Reactor

    Directory of Open Access Journals (Sweden)

    Gourdin Cédric

    2018-01-01

    Full Text Available The integrity of structures exhibiting flaws in Pressurized Water Reactor (PWR has to be assessed to meet safety criteria. This paper deals with crack-propagation under cyclic thermo-mechanical loadings, as encountered in class I austenitic pipes of PWR’s. To have a conservative and reliable assessment of the crack propagation due to the in-service loading, various codes and standards use simplified method. For example, the RSE-M Code introduces a plastic correction depending on the proportion of the mechanical loading. An improvement of the current method requires additional investigations. Moreover, components loaded with transient or thermal fluctuations are not really in loadcontrolled conditions. To this end, a device called PROFATH was designed. The specimen is a pre-cracked thick-walled tube undergoing a set of thermal cycles and loaded with a static mechanical force. During the first part of the thermal cycle, a high frequency induction coil heats the external wall of the tube. Then, the heating system stops and the specimen is cooled down by running water inside the tube. Finite element calculations show that only a region half-way along the tube should be heated to ensure adequate structural effect. In the heated zone, the machining of a sharp circumferential groove ensures the propagation of a unique crack. An electro-mechanical jack controls the level of the mechanical static load. Tests have been carried out, and these tests allow having an evaluation of the pertinence of the correction proposed by the RSE-M Code for a significant plasticity.

  8. Modelling of pavement materials on steel decks using the five-point bending test: Thermo mechanical evolution and fatigue damage

    International Nuclear Information System (INIS)

    Arnaud, L; Houel, A

    2010-01-01

    This paper deals with the modelling of wearing courses on steel orthotropic decks such as the Millau viaduct in France. This is of great importance when dealing with durability: due to the softness of such a support, the pavement is subjected to considerable strains that may generate top-down cracks in the layer at right angles of the orthotropic plate stiffeners and shear cracks at the interface between pavement and steel. Therefore, a five-point bending fatigue test was developed and improved since 2003 at the ENTPE laboratory, to test different asphalt concrete mixes. This study aims at modelling the mechanical behavior of the wearing course throughout the fatigue test by a finite element method (Comsol Multiphysics software). Each material - steel, sealing sheet, asphalt concrete layer - is considered and modelled. The modelling of asphalt concrete is complex since it is a heterogeneous material, a viscoelastic medium and it thermosensitive. The actual characteristics of the asphalt concrete (thermo physical parameter and viscoelastic complex modulus) are determined experimentally on cylindrical cores. Moreover, a damage law based on Miner's damage is included in the model. The modelling of the fatigue test leads to encouraging results. Finally, results from the model are compared to the experimental data obtained from the five-point bending fatigue test device. The experimental data are very consistent with the numerical simulation.

  9. Deformation mechanisms in cyclic creep and fatigue

    International Nuclear Information System (INIS)

    Laird, C.

    1979-01-01

    Service conditions in which static and cyclic loading occur in conjunction are numerous. It is argued that an understanding of cyclic creep and cyclic deformation are necessary both for design and for understanding creep-fatigue fracture. Accordingly a brief, and selective, review of cyclic creep and cyclic deformation at both low and high strain amplitudes is provided. Cyclic loading in conjunction with static loading can lead to creep retardation if cyclic hardening occurs, or creep acceleration if softening occurs. Low strain amplitude cyclic deformation is understood in terms of dislocation loop patch and persistent slip band behavior, high strain deformation in terms of dislocation cell-shuttling models. While interesting advances in these fields have been made in the last few years, the deformation mechanisms are generally poorly understood

  10. Thermo-mechanical fatigue behaviour of the near-{gamma}-titanium aluminide alloy TNB-V5 under uniaxial and multiaxial loading

    Energy Technology Data Exchange (ETDEWEB)

    Brookes, Stephen Peter

    2009-12-19

    With increasing environmental awareness and the general need to economise on the use of fossil fuels, there is growing pressure for industry to produce lighter, more efficient, gas turbine engines. One such material that will help to achieve these improvements is the intermetallic gamma titanium aluminide ({gamma}-TiAl) alloy. At only half the density of current nickel-based superalloys its weight saving capability is highly desirable, however, its mechanical properties have not yet been fully explored especially, when it is to be considered for structural components in aeronautical gas turbine engines. Critical components in these engines typically experience large variations in temperatures and multiaxial states of stress under non-isothermal conditions. These stress states are known as tri-axial thermo-mechanical fatigue (TMF). The work presented here investigates the effects these multi-axial stresses, have on a {gamma}-TiAl, (Ti-45Al-5Nb-0.2B-0.2C) alloy under TMF conditions. The uniaxial, torsional and axialtorsional TMF behaviour of this {gamma}-TiAl alloy have been examined at 400 - 800 C with strain amplitudes ranging from 0.15% to 0.7%. The tests were conducted at both thermomechanical in-phase (IP) and out-of-phase (OP). Selected tests additionally contained a 180 seconds hold period. Fatigue lifetimes are strongly influenced by the strain amplitude, a small increase in amplitude reduces the lifetime considerably. The uniaxial IP tests showed significantly longer fatigue lifetimes than of all the tests performed. Torsional loading although have shorter fatigue lifetimes than the uniaxial IP loading they have longer fatigue lifetimes than the uniaxial OP loading. The non-proportional axial-torsional 90 degree OP test is most damaging which resulted in a shorter lifetime than the uniaxial OP test with the same Mises equivalent mechanical strain amplitude. A hold period at maximum temperatures reduced the lifetime for all tests regardless of the temperature

  11. Soil Fatigue Due To Cyclically Loaded Foundations

    OpenAIRE

    Pytlik, Robert Stanislaw

    2016-01-01

    Cyclic loading on civil structures can lead to a reduction of strength of the used materials. A literature study showed that, in contrast to steel structures and material engineering, there are no design codes or standards for fatigue of foundations and the surrounding ground masses in terms of shear strength reduction. Scientific efforts to study the fatigue behaviour of geomaterials are mainly focused on strain accumulation, while the reduction of shear strength of geomaterials has not been...

  12. Cyclic inelastic deformation aspects of fatigue-crack-growth analysis

    Energy Technology Data Exchange (ETDEWEB)

    Leis, B.N.; Zahoor, A.

    1980-01-01

    This paper concentrates on a J-integral analysis of fatigue crack growth. Data on cyclic plasticity are analyzed showing that there are limitations to the usefulness of the deformation theory in applications to cyclic plasticity. 56 refs.

  13. Thermo-mechanically induced texture evolution and micro-structural change of aluminum metallization

    DEFF Research Database (Denmark)

    Brincker, Mads; Walter, Thomas; Kristensen, Peter Kjær

    2018-01-01

    During operation of high power electronic chips the topside metallization is subjected to cyclic compressive and tensile stresses leading to unwanted thermo-mechanical fatigue of the metallization layer. The stress is caused by the difference in the thermal expansion coefficients...... are not yet fully understood. In this work, we investigate the microstructural evolution of an Al metallization on high power diode chips subjected to passive thermal cycling between 20 and 100ºC. The texture of the Al film is analyzed ex-situ by a combination of electron backscatter diffraction and X...

  14. Fatigue behaviour of the austenitic steel 1.4550 under mechanical and thermal cyclic loading

    Energy Technology Data Exchange (ETDEWEB)

    Siegele, D.; Fingerhuth, J.; Varfolomeev, I.; Moroz, S. [Fraunhofer Institute for Mechanics of Materials (IWM), Freiburg (Germany)

    2014-07-01

    Fatigue behaviour of the austenitic steel 1.4550 (X6CrNiNb18-10) under low-cycle fatigue and high-cycle thermal fatigue was investigated with in two research projects supported by the Federal Ministry of Economic Affairs and Energy and the Ministry of Education and Research. The objectives of the projects were the gain of deep understanding of the damage mechanisms under mechanical and thermal cyclic loading and the development of material models and simulation procedures for an improved lifetime assessment. In comparison to the advanced mechanism based material models engineering computational procedures were proven with respect to their applicability and conservatisms. For thermal cyclic loading, test equipment and technique were developed which allow for cyclic thermal loading with temperature ranges between 1 00 C and 300 C and frequencies between 0.1 and 1 Hz. As a result, tests with a temperature range of 150 C and lower showed no crack formation up to 300,000 cycles. For temperature ranges of 200 C and higher multiple crack patterns were observed with the deepest crack of about 1.3 mm after 1,000,000 cycles, whereas the difference in crack depth between 300,000 and 1,000,000 cycles was negligibly small. To model the fatigue lifetime, the D{sub TMF} damage parameter was applied to the low-cycle fatigue and the thermal, high frequent fatigue tests. For thermal fatigue, the analyses predicted in agreement with the tests crack initiation followed by crack propagation, subsequent retardation and arrest. This behaviour can be explained qualitatively and quantitatively using the methods of linear-elastic fracture mechanics, whereas the consideration of the interaction of multiple cracks is essential to describe the experimentally observed crack retardation. The results for thermal fatigue are in the scatterband of the mechanical p and thermo-mechanical fatigue results and the cycles to failure are 10 times higher than those estimated according to the KTA fatigue

  15. Evaluating cyclic fatigue of sealants during outdoor testing

    Science.gov (United States)

    R. Sam Williams; Steven Lacher; Corey Halpin; Christopher White

    2009-01-01

    A computer-controlled test apparatus (CCTA) and other instrumentation for subjecting sealant specimens to cyclic fatigue during outdoor exposure was developed. The CCTA enables us to use weather-induced conditions to cyclic fatigue specimens and to conduct controlled tests in-situ during the outdoor exposure. Thermally induced dimensional changes of an aluminum bar...

  16. Cyclic mechanical fatigue in ceramic-ceramic composites: an update

    International Nuclear Information System (INIS)

    Lewis, D. III

    1983-01-01

    Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

  17. Low Cycle Fatigue of Steel in Strain Controled Cyclic Bending

    Directory of Open Access Journals (Sweden)

    Kulesa Anna

    2016-03-01

    Full Text Available The paper presents a comparison of the fatigue life curves based on test of 15Mo3 steel under cyclic, pendulum bending and tension-compression. These studies were analyzed in terms of a large and small number of cycles where strain amplitude is dependent on the fatigue life. It has been shown that commonly used Manson-Coffin-Basquin model cannot be used for tests under cyclic bending due to the impossibility of separating elastic and plastic strains. For this purpose, some well-known models of Langer and Kandil and one new model of authors, where strain amplitude is dependent on the number of cycles, were proposed. Comparing the results of bending with tension-compression it was shown that for smaller strain amplitudes the fatigue life for both test methods were similar, for higher strain amplitudes fatigue life for bending tests was greater than for tension-compression.

  18. Cyclic deformation and fatigue behaviors of Hadfield manganese steel

    Energy Technology Data Exchange (ETDEWEB)

    Kang, J. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Zhang, F.C., E-mail: zfc@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Long, X.Y. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Lv, B. [School of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004 (China)

    2014-01-03

    The cyclic deformation characteristics and fatigue behaviors of Hadfield manganese steel have been investigated by means of its ability to memorize strain and stress history. Detailed studies were performed on the strain-controlled low cycle fatigue (LCF) and stress-controlled high cycle fatigue (HCF). Initial cyclic hardening to saturation or peak stress followed by softening to fracture occurred in LCF. Internal stress made the dominant contribution to the fatigue crack propagation until failure. Effective stress evolution revealed the existence of C–Mn clusters with short-range ordering in Hadfield manganese steel and demonstrated that the interaction between C atoms in the C–Mn cluster and dislocation was essential for its cyclic hardening. The developing/developed dislocation cells and stacking faults were the main cyclic deformation microstructures on the fractured sample surface in LCF and HCF, which manifested that fatigue failure behavior of Hadfield manganese steel was induced by plastic deformation during strain-controlled or stress-controlled testing.

  19. Cyclic plasticity models and application in fatigue analysis

    Science.gov (United States)

    Kalev, I.

    1981-01-01

    An analytical procedure for prediction of the cyclic plasticity effects on both the structural fatigue life to crack initiation and the rate of crack growth is presented. The crack initiation criterion is based on the Coffin-Manson formulae extended for multiaxial stress state and for inclusion of the mean stress effect. This criterion is also applied for the accumulated damage ahead of the existing crack tip which is assumed to be related to the crack growth rate. Three cyclic plasticity models, based on the concept of combination of several yield surfaces, are employed for computing the crack growth rate of a crack plane stress panel under several cyclic loading conditions.

  20. Estimation of fatigue under cyclic loadings

    International Nuclear Information System (INIS)

    Sosnovskij, L.A.

    1986-01-01

    Proceeding from the variability of fatigue mechanisms at different stages of time deformation it is suggested to estimate fatigue at the 1st stage prior to the main crack initiation using basic ideas of the continuous fracture mechanics, at the 2nd stage of survivability - employing solutions of the linear failure mechanics. Notions on deformation and time measures of structural damage of the material are introduced which underlie obtaining of the equations to calculate fatigue at the 1st stage supposing either power or exponential law of the damage accumulation. Experimental check of one of these equations shows its satisfactory correspondence to the test. Qualitative conclusions obtained from the both equations are identical. Formulas to evaluate survivability are obtained on the basis of the introduced measure of the local damage of the body by a crack

  1. Thermo-mechanical design of the Plasma Driver Plate for the MITICA ion source

    Energy Technology Data Exchange (ETDEWEB)

    Pavei, Mauro, E-mail: mauro.pavei@igi.cnr.it [Consorzio RFX, EURATOM-ENEA Association, Corso Stati Uniti 4, I-35127 Padova (Italy); Palma, Mauro Dalla; Marcuzzi, Diego [Consorzio RFX, EURATOM-ENEA Association, Corso Stati Uniti 4, I-35127 Padova (Italy)

    2010-12-15

    In the framework of the activities for the development of the Neutral Beam Injector (NBI) for ITER, the detailed design of the Radio-Frequency (RF) negative ion source has been carried out. One of the most heated components of the RF source is the rear vertical plate, named Plasma Driver Plate (PDP), where the Back-Streaming positive Ions (BSI+) generated from stripping losses in the accelerator and back scattered on the plasma source impinge on. The heat loads that result are huge and concentrated, with first estimate of the power densities up to 60 MW/m{sup 2}. The breakdowns that occur into the accelerator cause such heat loads to act cyclically, so that the PDP is thermo-mechanically fatigue loaded. Moreover, the surface of the PDP facing the plasma is functionally required to be temperature controlled and to be molybdenum or tungsten coated. The thermo-hydraulic design of the plate has been carried out considering active cooling with ultra-pure water. Different heat sink materials, hydraulic circuit layout and manufacturing processes have been considered. The heat exhaust has been optimized by changing the channels geometry, the path of the heat flux in the heat sink, the thickness of the plate and maximizing the Heat Transfer Coefficient. Such optimization has been carried out by utilizing 3D Finite Element (FE) models. Afterwards all the suitable mechanical (aging, structural monotonic and cyclic) verifications have been carried out post-processing the results of the thermo-mechanical 3D FE analyses in accordance to specific procedures for nuclear components exposed to high temperature. The effect of sputtering phenomenon due to the high energy BSI+ impinging on the plate has been considered and combined with fatigue damage for the mechanical verification of the PDP. Alternative solutions having molybdenum (or tungsten coatings) facing the plasma, aiming to reduce the sputtering rate and the consequent plasma pollution, have been evaluated and related 3D FE

  2. Fatigue crack growth behavior under cyclic thermal transient stress

    International Nuclear Information System (INIS)

    Ueda, Masahiro; Kano, Takashi; Yoshitoshi, Atsushi.

    1986-01-01

    Thermal fatigue tests were performed using straight pipe specimens subjected to cyclic thermal shocks of liquid sodium, and crack growth behaviors were estimated using striation patterns observed clearly on any crack surface. Crack growth rate under cyclic thermal strain reaches the maximum at one depth, and after that it decreases gradually with crack depth. The peak location of crack growth rate becomes deeper by superposition of constant primary stress. Parallel cracks co-existing in the neighborhood move the peak to shallower location and decrease the maximum crack growth rate. The equivalent stress intensity factor range calculated by Walker's formula is successfully applied to the case of negative stress ratio. Fatigue crack growth rate under cyclic thermal strain agreed well with that under the constant temperature equal to the maximum value in the thermal cycle. Simplified methods for calculating the stress intensity factor and the crack interference factor have been developed. Crack growth behavior under thermal fatigue could be well predicted using numerical analysis results. (author)

  3. Fatigue crack growth behavior under cyclic transient thermal stress

    International Nuclear Information System (INIS)

    Ueda, Masahiro; Kano, Takashi; Yoshitoshi, Atsushi.

    1987-01-01

    Thermal fatigue tests were performed using straight pipe specimens subjected to cyclic thermal shocks of liquid sodium, and crack growth behaviors were estimated using striation patterns observed clearly on any crack surface. Crack growth rate under cyclic thermal strain reaches the maximum at one depth, and after that it decreases gradually with crack depth. The peak location of crack growth rate becomes deeper by superposition of constant primary stress. Parallel cracks co-existing in the neighborhood move the peak to shallower location and decrease the maximum crack growth rate. The equivalent stress intensity factor range calculated by Walker's formula is successfully applied to the case of negative stress ratio. Fatigue crack growth rate under cyclic thermal strain agreed well with that under the constant temperature equal to the maximum value in the thermal cycle. Simplified methods for calculating the stress intensity factor and the crack interference factor have been developed. Crack growth behavior under thermal fatigue could be well predicted using numerical analysis results. (author)

  4. Fatigue life prediction of Ni-base thermal solar receiver tubes

    Energy Technology Data Exchange (ETDEWEB)

    Hartrott, Philipp von; Schlesinger, Michael [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany); Uhlig, Ralf; Jedamski, Jens [DLR Deutsches Zentrum fuer Luft- und Raumfahrt e.V., Stuttgart (Germany)

    2010-07-01

    Solar receivers for tower type Solar Thermal Power Plants are subjected to complex thermo-mechanical loads including fast and severe thermo-mechanical cycles. The material temperatures can reach more than 800 C and fall to room temperature very quickly. In order to predict the fatigue life of a receiver design, receiver tubes made of Alloy 625 with a wall thickness of 0.5 mm were tested in isothermal and thermo-cyclic experiments. The number of cycles to failure was in the range of 100 to 100,000. A thermo-mechanical fatigue life prediction model was set up. The model is based on the cyclic deformation of the material and the damage caused by the growth of fatigue micro cracks. The model reasonably predicts the experimental results. (orig.)

  5. Influence of cyclic torsional preloading on cyclic fatigue resistance of nickel - titanium instruments.

    Science.gov (United States)

    Pedullà, E; Lo Savio, F; Boninelli, S; Plotino, G; Grande, N M; Rapisarda, E; La Rosa, G

    2015-11-01

    To evaluate the effect of different torsional preloads on cyclic fatigue resistance of endodontic rotary instruments constructed from conventional nickel-titanium (NiTi), M-Wire or CM-Wire. Eighty new size 25, 0.06 taper Mtwo instruments (Sweden & Martina), size 25, 0.06 taper HyFlex CM (Coltene/Whaledent, Inc) and X2 ProTaper Next (Dentsply Maillefer) were used. The Torque and distortion angles at failure of new instruments (n = 10) were measured, and 0% (n = 10), 25%, 50% and 75% (n = 20) of the mean ultimate torsional strength as preloading condition were applied according to ISO 3630-1 for each brand. The twenty files tested for every extent of preload were subjected to 20 or 40 torsional cycles (n = 10). After torsional preloading, the number of cycles to failure was evaluated in a simulated canal with 60° angle of curvature and 5 mm of radius of curvature. Data were analysed using two-way analysis of variance. The fracture surface of each fragment was examined with a scanning electron microscope (SEM). Data were analysed by two-way analyses of variance. Preload repetitions did not influence the cyclic fatigue of the three brands; however, the 25%, 50% and 75% torsional preloading significantly reduced the fatigue resistance of all instruments tested (P 0.05). Torsional preloads reduced the cyclic fatigue resistance of conventional and treated (M-wire and CM-wire) NiTi rotary instruments except for size 25, 0.06 taper HyFlex CM instruments with a 25% of torsional preloading. © 2014 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  6. Effect of cyclic torsional preloading on cyclic fatigue resistance of ProTaper Next and Mtwo nickel–titanium instruments

    Directory of Open Access Journals (Sweden)

    Eugenio Pedullà

    2015-06-01

    Conclusions: Torsional preloads reduced the cyclic fatigue resistance of M-wire and conventional (as ProTaper Next and Mtwo NiTi rotary instruments except for Mtwo with 25% or 50% of torsional preloading.

  7. Damage assessment of low-cycle fatigue by crack growth prediction. Fatigue life under cyclic thermal stress

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2013-01-01

    The number of cycles to failure of specimens in fatigue tests can be estimated by predicting crack growth. Under a cyclic thermal stress caused by fluctuation of fluid temperature, due to the stress gradient in the thickness direction, the estimated fatigue life differs from that estimated for mechanical fatigue tests. In this paper, the influence of crack growth under cyclic thermal loading on the fatigue life was investigated. First, the thermal stress was derived by superposing analytical solutions, and then, the stress intensity factor was obtained by the weight function method. It was shown that the thermal stress depended not on the rate of the fluid temperature change but on the rise time, and the magnitude of the stress was increased as the rise time was decreased. The stress intensity factor under the cyclic thermal stress was smaller than that under the uniform stress distribution. The change in the stress intensity factor with the crack depth did not depend on the heat transfer coefficient and only slightly depended on the rise time. The estimated fatigue life under the cyclic thermal loading could be 1.6 times longer than that under the uniform stress distribution. The critical size for the fatigue life determination was assumed to be 3 mm for fatigue test specimens of 10 mm diameter. By evaluating the critical size by structural integrity analyses, the fatigue life was increased and the effect of the critical size on the fatigue life was more pronounced for the cyclic thermal stress. (author)

  8. Damage assessment of low-cycle fatigue by crack growth prediction. Fatigue life under cyclic thermal stress

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2013-01-01

    The number of cycles to failure of specimens in fatigue tests can be estimated by predicting crack growth. Under a cyclic thermal stress caused by fluctuation of fluid temperature, due to the stress gradient in the thickness direction, the estimated fatigue life differs from that estimated for mechanical fatigue tests. In this paper, the influence of crack growth under cyclic thermal loading on the fatigue life was investigated. First, the thermal stress was derived by superposing analytical solutions, and then, the stress intensity factor was obtained by the weight function method. It was shown that the thermal stress depended not on the rate of the fluid temperature change but on the rise time, and the magnitude of the stress was increased as the rise time was decreased. The stress intensity factor under the cyclic thermal stress was smaller than that under the uniform stress distribution. The change in the stress intensity factor with the crack depth was almost the same regardless of the rise time. The estimated fatigue life under the cyclic thermal loading could be 1.6 times longer than that under the uniform stress distribution. The critical size for the fatigue life determination was assumed to be 3 mm for fatigue test specimens of 10 mm diameter. By evaluating the critical size by structural integrity analyses, the fatigue life was increased and the effect of the critical size on the fatigue life was more pronounced for the cyclic thermal stress. (author)

  9. Fundamental principles of the cyclic behaviour and the fatigue damage for metallic materials

    International Nuclear Information System (INIS)

    Vogt, J.B.

    2001-01-01

    The aim of this paper is a pedagogic presentation of the basic concepts concerning the cyclic behaviour and the fatigue damage of metallic materials in order to offer a better understand of mechanisms. The following aspects are taking into account: the fatigue fracture, the cyclic accommodation, the dislocations structures, the surface and bulk cracks and the influence of the medium. (A.L.B.)

  10. Damage and fatigue crack growth of Eurofer steel first wall mock-up under cyclic heat flux loads. Part 1: Electron beam irradiation tests

    Energy Technology Data Exchange (ETDEWEB)

    You, J.H., E-mail: you@ipp.mpg.de [Max-Planck-Institut für Plasmaphysik, Euratom Association, Boltzmannstr. 2, 85748 Garching (Germany); Höschen, T. [Max-Planck-Institut für Plasmaphysik, Euratom Association, Boltzmannstr. 2, 85748 Garching (Germany); Pintsuk, G. [Forschungszentrum Jülich GmbH, IEK2, Euratom Association, 52425 Jülich (Germany)

    2014-04-15

    Highlights: • Clear evidence of microscopic damage and crack formation at the notch root in the early stage of the fatigue loading (50–100 load cycles). • Propagation of fatigue crack at the notch root in the course of subsequent cyclic heat-flux loading followed by saturation after roughly 600 load cycles. • No sign of damage on the notch-free surface up to 800 load cycles. • No obvious effect of the pulse time duration on the crack extension. • Slight change in the grain microstructure due to the formation of sub-grain boundaries by plastic deformation. - Abstract: Recently, the idea of bare steel first wall (FW) is drawing attention, where the surface of the steel is to be directly exposed to high heat flux loads. Hence, the thermo-mechanical impacts on the bare steel FW will be different from those of the tungsten-coated one. There are several previous works on the thermal fatigue tests of bare steel FW made of austenitic steel with regard to the ITER application. In the case of reduced-activation steel Eurofer97, a candidate structural material for the DEMO FW, there is no report on high heat flux tests yet. The aim of the present study is to investigate the thermal fatigue behavior of the Eurofer-based bare steel FW under cyclic heat flux loads relevant to DEMO operation. To this end, we conducted a series of electron beam irradiation tests with heat flux load of 3.5 MW/m{sup 2} on water-cooled mock-ups with an engraved thin notch on the surface. It was found that the notch root region exhibited a marked development of damage and fatigue cracks whereas the notch-free surface manifested no sign of crack formation up to 800 load cycles. Results of extensive microscopic investigation are reported.

  11. On cyclic yield strength in definition of limits for characterisation of fatigue and creep behaviour

    Science.gov (United States)

    Gorash, Yevgen; MacKenzie, Donald

    2017-06-01

    This study proposes cyclic yield strength as a potential characteristic of safe design for structures operating under fatigue and creep conditions. Cyclic yield strength is defined on a cyclic stress-strain curve, while monotonic yield strength is defined on a monotonic curve. Both values of strengths are identified using a two-step procedure of the experimental stress-strain curves fitting with application of Ramberg-Osgood and Chaboche material models. A typical S-N curve in stress-life approach for fatigue analysis has a distinctive minimum stress lower bound, the fatigue endurance limit. Comparison of cyclic strength and fatigue limit reveals that they are approximately equal. Thus, safe fatigue design is guaranteed in the purely elastic domain defined by the cyclic yielding. A typical long-term strength curve in time-to-failure approach for creep analysis has two inflections corresponding to the cyclic and monotonic strengths. These inflections separate three domains on the long-term strength curve, which are characterised by different creep fracture modes and creep deformation mechanisms. Therefore, safe creep design is guaranteed in the linear creep domain with brittle failure mode defined by the cyclic yielding. These assumptions are confirmed using three structural steels for normal and high-temperature applications. The advantage of using cyclic yield strength for characterisation of fatigue and creep strength is a relatively quick experimental identification. The total duration of cyclic tests for a cyclic stress-strain curve identification is much less than the typical durations of fatigue and creep rupture tests at the stress levels around the cyclic yield strength.

  12. Effect of cyclic plastic pre-strain on low cycle fatigue life

    International Nuclear Information System (INIS)

    Kanno, Satoshi; Nakane, Motoki; Yorikawa, Morio; Takagi, Yoshio

    2010-01-01

    In order to evaluate structural integrity of nuclear components subjected large seismic load which produce locally plastic strain, low cycle fatigue life was examined using cyclic plastic pre-strained materials of austenitic steel (SUS316, SUS316L, SUS304TP: JIS (Japanese Industrial Standards)) and ferritic steel (SFVQ1A, STS480, STPT410, SFVC2B, SS400: JIS). It was not found that cyclic plastic pre-strain up to range of 16%, 2.5 times affected on low cycle fatigue life. The validity of existing procedure of fatigue life estimation based on usage factor was confirmed when large seismic load brought nuclear materials cyclic plastic strain. (author)

  13. Fatigue Performance of SFPSC under Hot-Wet Environments and Cyclic Bending Loads

    Directory of Open Access Journals (Sweden)

    Shanshan Luo

    2018-01-01

    Full Text Available A new structural material named “steel fiber polymer structural concrete (SFPSC” with features of both high strength and high toughness was developed by this research group and applied to the bridge superstructures in the hot-wet environments. In order to investigate the fatigue performance and durability of SFPSC under hot-wet environments, the environment and fatigue load uncoupling method and the coupling action of environment and fatigue load were used or developed. Three-point bending fatigue experiments with uncoupling action of environments and cyclic loads were carried out for SFPSC specimens which were pretreated under hot-wet environments, and the experiments with the coupling action of environments and cyclic loads for SFPSC specimens were carried out under hot-wet environments. Then, the effects of hot-wet environments and the experimental methods on the fatigue mechanism of SFPSC material were discussed, and the environmental fatigue equations of SFPSC material under coupling and uncoupling action of hot-wet environments and cyclic bending loads were established. The research results show that the fatigue limits of SFPSC under the coupling action of the environments and cyclic loads were lower about 15%. The proposed fatigue equations could be used to estimate the fatigue lives and fatigue limits of SFPSC material.

  14. G-control fatigue testing for cyclic crack propagation in composite structures

    DEFF Research Database (Denmark)

    Manca, Marcello; Berggreen, Christian; Carlsson, Leif A.

    2015-01-01

    This paper presents a computer controlled testing methodology called “The G-control Method” which allows cyclic crack growth testing using real-time control of the cyclic energy release rate. The advantages of using this approach are described and compared with traditional fatigue testing methods...... that the G-control method allows fatigue testing at a constant range of energy release rates leading to a constant crack propagation rate....

  15. Influences of cyclic deformation on creep property and creep-fatigue life prediction considering them

    International Nuclear Information System (INIS)

    Takahashi, Yukio

    2009-01-01

    Evaluation of creep-fatigue is essential in design and life management of high-temperature components in power generation plants. Cyclic deformation may alter creep property of the materials and its consideration may improve predictability of creep-fatigue failure life. To understand them, creep tests were conducted for the materials subjected to cyclic loading and their creep rupture and deformation behaviors were compared with those of as-received materials. Both 316FR and modified 9Cr-1Mo steel were tested. (1) Creep rupture time and elongation generally tend to decrease with cyclic loading in both materials, and especially elongation of 316FR drastically decreases by being cyclically deformed. (2) Amount of primary creep deformation decreases by cyclic loading and the ways to improve its predictability were developed. (3) Use of creep rupture ductility after cyclic deformation, instead of that of as-received material, brought about clear improvement of life prediction in a modified ductility exhaustion approach. (author)

  16. Evaluation of cyclic flexural fatigue of M-wire nickel-titanium rotary instruments.

    Science.gov (United States)

    Al-Hadlaq, Solaiman M S; Aljarbou, Fahad A; AlThumairy, Riyadh I

    2010-02-01

    This study was conducted to investigate cyclic flexural fatigue resistance of GT series X rotary files made from the newly developed M-wire nickel-titanium alloy compared with GT and Profile nickel-titanium files made from a conventional nickel-titanium alloy. Fifteen files, size 30/0.04, of each type were used to evaluate the cyclic flexural fatigue resistance. A simple device was specifically constructed to measure the time each file type required to fail under cyclic flexural fatigue testing. The results of this experiment indicated that the GT series X files had superior cyclic flexural fatigue resistance than the other 2 file types made from a conventional nickel-titanium alloy (P = .004). On the other hand, the difference between the Profile and the GT files was not statistically significant. The findings of this study suggest that size 30/0.04 nickel-titanium rotary files made from the newly developed M-wire alloy have better cyclic flexural fatigue resistance than files of similar design and size made from the conventional nickel-titanium alloy. Copyright 2010 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  17. Experimental study of thermo-mechanical behavior of a thermosetting shape-memory polymer

    Science.gov (United States)

    Liu, Ruoxuan; Li, Yunxin; Liu, Zishun

    2018-01-01

    The thermo-mechanical behavior of shape-memory polymers (SMPs) serves for the engineering applications of SMPs. Therefore the understanding of thermo-mechanical behavior of SMPs is of great importance. This paper investigates the influence of loading rate and loading level on the thermo-mechanical behavior of a thermosetting shape-memory polymer through experimental study. A series of cyclic tension tests and shape recovery tests at different loading conditions are performed to study the strain level and strain rate effect. The results of tension tests show that the thermosetting shape-memory polymer will behave as rubber material at temperature lower than the glass transition temperature (Tg) and it can obtain a large shape fix ratio at cyclic loading condition. The shape recovery tests exhibit that loading rate and loading level have little effect on the beginning and ending of shape recovery process of the thermosetting shape-memory polymer. Compared with the material which is deformed at temperature higher than Tg, the material deformed at temperature lower than Tg behaves a bigger recovery speed.

  18. Comparison of cyclic fatigue resistance of original and counterfeit rotary instruments.

    Science.gov (United States)

    Ertas, Huseyin; Capar, Ismail Davut; Arslan, Hakan; Akan, Ender

    2014-05-31

    In recent years, with the advances in counterfeiting methods, counterfeit products have reached the dental market. The purpose of this study was to compare the cyclic fatigue resistance of original and counterfeit rotary root canal instruments. The cyclic fatigue of original and counterfeit ProTaper F2 endodontic instruments was tested (n = 20) in 3 mm radius steel canals with a 60° angle of curvature. The number of cycles to fracture (NCF) was calculated, and the data were subjected to the Student's t-test (α = 0.05). The original instruments showed better cyclic fatigue resistance than the counterfeit ones (p instruments was very low. As a result, clinicians should be careful not to purchase counterfeit products.

  19. The fracture behavior of an Al-Mg-Si alloy during cyclic fatigue

    International Nuclear Information System (INIS)

    Azzam, Diya; Menzemer, Craig C.; Srivatsan, T.S.

    2010-01-01

    In this paper, is presented and discussed the cyclic fracture behavior of the Al-Mg-Si alloy 6063 that is a candidate used in luminaire light poles. The light poles were subject to fatigue deformation. Test sections were taken from the failed region of the light pole and carefully examined in a scanning electron microscope with the objective of rationalizing the macroscopic fracture mode and intrinsic micromechanisms governing fracture under cyclic loading. The fatigue fracture surface of the alloy revealed distinct regions of early microscopic crack growth, stable crack growth and unstable crack growth and overload. An array of fine striations was found covering the regions of early and stable crack growth. Both macroscopic and fine microscopic cracks were found in the region of unstable crack growth. Very few microscopic voids and shallow dimples were evident on the fatigue fracture surface indicative of the limited ductility of the alloy under cyclic loading conditions.

  20. Effect of cyclic pre-strain on low cycle fatigue life at middle high temperature

    International Nuclear Information System (INIS)

    Nakane, Motoki; Kanno, Satoshi; Takagi, Yoshio

    2011-01-01

    This study examined the effect of cyclic plastic pre-strain on low cycle fatigue life at middle high temperature to evaluate the structural integrity of the nuclear components introduced plastic strain to the local portion by the large seismic load. The materials selected in this study were austenitic steel (SUS316NG) and ferritic steel (SFVQ1A, STS410: JIS (Japanese Industrial Standards). The low cycle fatigue tests at RT and middle high temperature (300 degrees C) were carried out using cyclic plastic pre-strained materials. The results obtained here show that the damage by the cyclic plastic pre-strain, which is equivalent to usage factor UF=0.2, does not affect the fatigue lives of the materials. In addition, it is confirmed that the estimation based on the usage factor UF can also be useful for the life prediction at 300 degrees C as well as RT. (author)

  1. Oligo cyclic plastic fatigue of Zircaloy-4 under vacuum and in iodinated methanol; Fatigue plastique oligocyclique du Zircaloy-4 sous vide et dans le methanol iode

    Energy Technology Data Exchange (ETDEWEB)

    Beloucif, A.

    1995-01-01

    Our study was bound to the Zircaloy-4 fuel can damage in PWR type reactors. The topic was the damage mechanisms of Zircaloy-4 by oligo-cyclic plastic fatigue in inert atmosphere and in iodinated methanol. The oligo-cyclic plastic fatigue tests, under vacuum, were performed with steady plastic deformation and deformation speed. The corrosion fatigue tests in iodinated methanol put to the fore one obvious harmful part of iodine on Zircaloy-4 resistance to cyclic solicitations. The observations proved the existence of a very strong synergic effect between cyclic mechanical damage and corrosion. (MML). 84 refs., 117 figs., 3 tabs.

  2. Analysis of the cyclic behavior and fatigue damage of extruded AA2017 aluminum alloy

    International Nuclear Information System (INIS)

    May, A.; Taleb, L.; Belouchrani, M.A.

    2013-01-01

    The present work is devoted to study the anisotropic behavior of an extruded aluminum alloy under cyclic loading in axial and shear directions. In first, we have studied its elastoplastic behavior through the evolution of stress–strain loops, isotropic and kinematic hardening and we have associated this behavior with the evolution of its elastic adaptation (shakedown). In second, we have studied the behavior of the material in fatigue damage using the evolution of stiffness. Finally, microstructural investigations were performed on fractured surfaces using scanning electron microscope (SEM) in order to understand the evolution of fatigue damage during cyclic loading

  3. Movement kinematics and cyclic fatigue of NiTi rotary instruments: a systematic review.

    Science.gov (United States)

    Ferreira, F; Adeodato, C; Barbosa, I; Aboud, L; Scelza, P; Zaccaro Scelza, M

    2017-02-01

    The aim of this review was to provide a detailed analysis of the literature concerning the correlation between different movement kinematics and the cyclic fatigue resistance of NiTi rotary endodontic instruments. From June 2014 to August 2015, four independent reviewers comprehensively and systematically searched the Medline (PubMed), EMBASE, Web of Science, Scopus and Google Scholar databases for works published since January 2005, using the following search terms: endodontics; nickel-titanium rotary files; continuous rotation; reciprocating motion; cyclic fatigue. In addition to the electronic searches, manual searches were performed to include articles listed in the reference sections of high-impact published articles that were not indexed in the databases. Laboratory studies in English language were considered for this review. The electronic and manual searches resulted in identification of 75 articles. Based on the inclusion criteria, 32 articles were selected for analysis of full-text copies. Specific analysis was then made of 20 articles that described the effects of reciprocating and continuous movements on cyclic fatigue of the instruments. A wide range of testing conditions and methodologies have been used to compare the cyclic fatigue resistance of rotary endodontic instruments. Most studies report that reciprocating motion improves the fatigue resistance of endodontic instruments, compared to continuous rotation, independent of other variables such as the speed of rotation, the angle or radius of curvature of simulated canals, geometry and taper, or the surface characteristics of the NiTi instruments. © 2016 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  4. Cyclic fatigue resistance of XP-endo Shaper compared with different nickel-titanium alloy instruments.

    Science.gov (United States)

    Elnaghy, Amr; Elsaka, Shaymaa

    2018-04-01

    The aims of this study were to assess and compare the resistance to cyclic fatigue of XP-endo Shaper (XPS; FKG Dentaire, La Chaux-de-Fonds, Switzerland) instruments with TRUShape (TRS; Dentsply Tulsa Dental Specialties, Tulsa, OK, USA), HyFlex CM (HCM; Coltene, Cuyahoga Falls, OH, USA), Vortex Blue (VB; Dentsply Tulsa Dental Specialties), and iRace (iR; FKG Dentaire) nickel-titanium rotary instruments at body temperature. Size 30, 0.01 taper of XPS, size 30, 0.04 taper of HCM, VB, iR, and size 30, 0.06 taper of TRS instruments were immersed in saline at 37 ± 1 °C during cyclic fatigue testing. The instruments were tested with 60° angle of curvature and a 3-mm radius of curvature. The number of cycles to failure (NCF) was calculated and the length of the fractured segment was measured. Fractographic examination of the fractured surface was performed using a scanning electron microscope. The data were analyzed statistically using Kruskal-Wallis H test and Mann-Whitney U tests. Statistical significance was set at P ductile fracture of cyclic fatigue failure. XPS instruments exhibited greater cyclic fatigue resistance compared with the other tested instruments. XP-endo Shaper instruments could be used more safely in curved canals due to their higher fatigue resistance.

  5. Cyclic plastic material behavior leading to crack initiation in stainless steel under complex fatigue loading conditions

    International Nuclear Information System (INIS)

    Facheris, G.

    2014-01-01

    The improvement of the reliability and of the safety in the design of components belonging to the primary cooling circuit of a light water nuclear reactor is nowadays one of the most important research topics in nuclear industry. One of the most important damage mechanisms leading the crack initiation in this class of components is the low cycle fatigue (LCF) driven by thermal strain fluctuations caused by the complex thermo-mechanical loading conditions typical for the primary circuit (e.g. operating thermal transients, thermal stratification, turbulent mixing of cold and hot water flows, etc.). The cyclic application of the resulting plastic deformation to the steel grades commonly used for the fabrication of piping parts (e.g. austenitic stainless steels) is associated with a continuous evolution of the mechanical response of the material. As an additional complication, the cyclic behavior of stainless steels is influenced by temperature, strain amplitude and cyclic accumulation of inelastic strain (i.e. ratcheting). The accurate prediction of the structural response of components belonging to the primary cooling circuit requires the development of a reliable constitutive model that must be characterized by a reduced complexity to allow its application in an industrial context. In this framework, the main goal of the current dissertation is to formulate, calibrate and implement in a commercial Finite Element code, a constitutive model that is suitable for the stainless stain grade 316L subjected to complex loading conditions. As a first task, a characterization of the mechanical behavior of 316L subjected to uniaxial and multiaxial strain-controlled conditions (including LCF and ratcheting) is carried out performing several tests in the laboratories of the Paul Scherrer Institute (PSI, Villigen, Switzerland) and of Politecnico di Milano (Italy). The uniaxial experiments demonstrate that, prescribing a strain-controlled ratcheting path, a harder material response

  6. Cyclic plastic material behavior leading to crack initiation in stainless steel under complex fatigue loading conditions

    Energy Technology Data Exchange (ETDEWEB)

    Facheris, G.

    2014-07-01

    The improvement of the reliability and of the safety in the design of components belonging to the primary cooling circuit of a light water nuclear reactor is nowadays one of the most important research topics in nuclear industry. One of the most important damage mechanisms leading the crack initiation in this class of components is the low cycle fatigue (LCF) driven by thermal strain fluctuations caused by the complex thermo-mechanical loading conditions typical for the primary circuit (e.g. operating thermal transients, thermal stratification, turbulent mixing of cold and hot water flows, etc.). The cyclic application of the resulting plastic deformation to the steel grades commonly used for the fabrication of piping parts (e.g. austenitic stainless steels) is associated with a continuous evolution of the mechanical response of the material. As an additional complication, the cyclic behavior of stainless steels is influenced by temperature, strain amplitude and cyclic accumulation of inelastic strain (i.e. ratcheting). The accurate prediction of the structural response of components belonging to the primary cooling circuit requires the development of a reliable constitutive model that must be characterized by a reduced complexity to allow its application in an industrial context. In this framework, the main goal of the current dissertation is to formulate, calibrate and implement in a commercial Finite Element code, a constitutive model that is suitable for the stainless stain grade 316L subjected to complex loading conditions. As a first task, a characterization of the mechanical behavior of 316L subjected to uniaxial and multiaxial strain-controlled conditions (including LCF and ratcheting) is carried out performing several tests in the laboratories of the Paul Scherrer Institute (PSI, Villigen, Switzerland) and of Politecnico di Milano (Italy). The uniaxial experiments demonstrate that, prescribing a strain-controlled ratcheting path, a harder material response

  7. Cyclic fatigue of a high-strength corrosion-resistant sheet TRIP steel

    Science.gov (United States)

    Terent'ev, V. F.; Alekseeva, L. E.; Korableva, S. A.; Prosvirnin, D. V.; Pankova, M. N.; Filippov, G. A.

    2014-04-01

    The mechanical properties of 0.3- and 0.8-mm-thick high-strength corrosion-resistant TRIP steel having various levels of strength properties are studied during static and cyclic loading in the high-cycle fatigue range. The fatigue fracture surface is analyzed by fractography, and the obtained results demonstrate ductile and quasi-brittle fracture mechanisms of this steel depending on the strength properties of the steel and the content of deformation martensite in it.

  8. Thermo-mechanical ratcheting in jointed rock masses

    KAUST Repository

    Pasten, C.; Garcí a, M.; Santamarina, Carlos

    2015-01-01

    Thermo-mechanical coupling takes place in jointed rock masses subjected to large thermal oscillations. Examples range from exposed surfaces under daily and seasonal thermal fluctuations to subsurface rock masses affected by engineered systems such as geothermal operations. Experimental, numerical and analytical results show that thermo-mechanical coupling can lead to wedging and ratcheting mechanisms that result in deformation accumulation when the rock mass is subjected to a biased static-force condition. Analytical and numerical models help in identifying the parameter domain where thermo-mechanical ratcheting can take place.

  9. Thermo-mechanical ratcheting in jointed rock masses

    KAUST Repository

    Pasten, C.

    2015-09-01

    Thermo-mechanical coupling takes place in jointed rock masses subjected to large thermal oscillations. Examples range from exposed surfaces under daily and seasonal thermal fluctuations to subsurface rock masses affected by engineered systems such as geothermal operations. Experimental, numerical and analytical results show that thermo-mechanical coupling can lead to wedging and ratcheting mechanisms that result in deformation accumulation when the rock mass is subjected to a biased static-force condition. Analytical and numerical models help in identifying the parameter domain where thermo-mechanical ratcheting can take place.

  10. Fatigue damage assessment under multi-axial non-proportional cyclic loading

    International Nuclear Information System (INIS)

    Mohta, Keshav; Gupta, Suneel K.; Jadhav, P.A.; Bhasin, V.; Vijayan, P.K.

    2016-01-01

    Detailed fatigue analysis is carried out for class I Nuclear Power Plant (NPP) components to rule out the fatigue failure during their design lifetime. ASME Boiler and Pressure Vessel code Section III NB, has provided two schemes for fatigue assessment, one for fixed principal directions (proportional) loading and the other for varying principal directions (non-proportional) loading conditions. Recent literature on multi-axial fatigue tests has revealed lower fatigue lives under nonproportional loading conditions. In an attempt to understand the loading parameter lowering the fatigue life, a finite element based study has been carried out. Here, fatigue damage in a tube has been correlated with the applied axial to shear strain ratio and phase difference between them. The FE analysis has used Chaboche nonlinear kinematic hardening rule to model material's realistic cyclic plastic deformation behavior. The ASME alternating stress intensity (based on linear elastic FEA) and the plastic strain energy dissipation (based on elastic-plastic FEA) have been considered to assess the per cycle fatigue damage. The study has revealed that ASME criteria predicts lower alternating stress intensity (fatigue damage parameter S alt ) for some cases of non-proportional loading than that predicted for corresponding proportional loading case. However, the actual fatigue damage is higher in non-proportional loading than that in corresponding proportional loading case. Further the fatigue damage of an NPP component under realistic multi-axial cyclic loading conditions has been assessed using some popular critical plane based models vis-à-vis ASME Sec. III criteria. (author)

  11. CYCLIC FATIGUE RESISTANCE OF AZ91 MAGNESIUM ALLOY

    Directory of Open Access Journals (Sweden)

    Aneta Němcová

    2009-11-01

    Full Text Available The paper deals with determination of principal mechanical properties and the investigation of fatigue behaviour of AZ91 magnesium alloy. The experimental material was made by squeeze casting technique and heat treated to obtain T4 state (solution annealing, when hard, brittle Mg17Al12 intermetallic phase is dissolved. The basic mechanical properties (Young’s modulus, ultimate tensile strength, yield strength, elongation to fracture and reduction of area were determined by static tensile test. Furthermore, fatigue parameters were investigated. The S-N curve on the basis of smooth test bars tested under symmetrical push-pull loading at room temperature was evaluated. The measured data were subsequently used for fitting with suitable regression functions (Kohout & Věchet and Stromeyer for determination of the fatigue parameters. Fatigue limit sigma-c of the studied alloy for 108 cycles is approaching 50 MPa. In addition, the fracture surfaces were observed by scanning electron microscopy. The failure analysis proved that the striations were observed in fatigue crack propagation area and in the area of static fracture was observed the transgranular ductile fracture. The structure of the studied alloy in the basic state and after heat treatment was observed by light and scanning electron microscopy.

  12. Cyclic deformation and fatigue of rolled AZ80 magnesium alloy along different material orientations

    Energy Technology Data Exchange (ETDEWEB)

    Xiong, Ying, E-mail: yxiong@zjut.edu.cn [Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education, Zhejiang University of Technology, Hangzhou, Zhejiang 310032 (China); College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang 310032 (China); Jiang, Yanyao, E-mail: yjiang@unr.edu [University of Nevada, Reno, Department of Mechanical Engineering, Reno, NV 89557 (United States)

    2016-11-20

    The effect of material orientation on cyclic deformation and fatigue behavior of rolled AZ80 magnesium (Mg) alloy was experimentally investigated under fully reversed strain-controlled loading in ambient. The testing specimens were taken from a rolled AZ80 Mg plate at four orientations with respect to rolled plane: 0°(ND, normal direction), 30°(ND30), 60°(ND60), and 90°(RD, rolled direction). Fatigue fracture morphologies of specimens along different orientation were analyzed by scanning electron microscopy (SEM). Overall cyclic hardening was observed for the material loaded in different directions. For a given strain amplitude, the ND specimens had the lowest fatigue resistance among the specimens of all material orientations. The fatigue life of an ND30 specimens is similar to that of an ND60 specimen at a given strain amplitude and both are higher than that of an RD specimen when the strain amplitude is higher than 0.4%, whereas an RD specimen exhibits a better fatigue resistance when the strain amplitude is lower than 0.4%. A mixed fracture mode with transgranular and intergranular cracking related to lamellar-like features occurred during stable crack growth, and an intergranular fracture mode related to dimple-like features exhibited in the fast fracture region. A multiaxial fatigue model based on the strain energy density can correlate all the fatigue experiments of the material at different material orientations.

  13. Fatigue behaviour of coke drum materials under thermal-mechanical cyclic loading

    Directory of Open Access Journals (Sweden)

    Jie Chen

    2014-01-01

    Full Text Available Coke drums are vertical pressure vessels used in the delayed coking process in petroleum refineries. Significant temperature variation during the delayed coking process causes damage in coke drums in the form of bulging and cracking. There were some studies on the fatigue life estimation for the coke drums, but most of them were based on strain-fatigue life curves at constant temperatures, which do not consider simultaneous cyclic temperature and mechanical loading conditions. In this study, a fatigue testing system is successfully developed to allow performing thermal-mechanical fatigue (TMF test similar to the coke drum loading condition. Two commonly used base and one clad materials of coke drums are then experimentally investigated. In addition, a comparative study between isothermal and TMF lives of these materials is conducted. The experimental findings lead to better understanding of the damage mechanisms occurring in coke drums and more accurate prediction of fatigue life of coke drum materials.

  14. Investigation of the fatigue crack opening under low cyclic loading

    International Nuclear Information System (INIS)

    Daunys, M.; Taraskevicius, A.

    2003-01-01

    Low cycle loading crack opening under various load levels were investigated. Analytical method of the fatigue crack opening investigation was described using relations of crack surface displacements. Calculated results of the crack surface displacement were compared with the experimental results. (author)

  15. Cyclic plastic response and fatigue life of duplex and superduplex stainless steel

    Czech Academy of Sciences Publication Activity Database

    Polák, Jaroslav

    43 2005, č. 4 (2005), s. 280-289 ISSN 0023-432X R&D Projects: GA ČR(CZ) GA106/02/0584 Institutional research plan: CEZ:AV0Z20410507 Keywords : duplex steel * fatigue life * cyclic plasticity Subject RIV: JG - Metallurgy Impact factor: 0.973, year: 2005

  16. Multiscale Thermo-Mechanical Design and Analysis of High Frequency and High Power Vacuum Electron Devices

    Science.gov (United States)

    Gamzina, Diana

    Diana Gamzina March 2016 Mechanical and Aerospace Engineering Multiscale Thermo-Mechanical Design and Analysis of High Frequency and High Power Vacuum Electron Devices Abstract A methodology for performing thermo-mechanical design and analysis of high frequency and high average power vacuum electron devices is presented. This methodology results in a "first-pass" engineering design directly ready for manufacturing. The methodology includes establishment of thermal and mechanical boundary conditions, evaluation of convective film heat transfer coefficients, identification of material options, evaluation of temperature and stress field distributions, assessment of microscale effects on the stress state of the material, and fatigue analysis. The feature size of vacuum electron devices operating in the high frequency regime of 100 GHz to 1 THz is comparable to the microstructure of the materials employed for their fabrication. As a result, the thermo-mechanical performance of a device is affected by the local material microstructure. Such multiscale effects on the stress state are considered in the range of scales from about 10 microns up to a few millimeters. The design and analysis methodology is demonstrated on three separate microwave devices: a 95 GHz 10 kW cw sheet beam klystron, a 263 GHz 50 W long pulse wide-bandwidth sheet beam travelling wave tube, and a 346 GHz 1 W cw backward wave oscillator.

  17. Cyclic deformation and fatigue data for Ti–6Al–4V ELI under variable amplitude loading

    Directory of Open Access Journals (Sweden)

    Patricio E. Carrion

    2017-08-01

    Full Text Available This article presents the strain-based experimental data for Ti–6Al–4V ELI under non-constant amplitude cyclic loading. Uniaxial strain-controlled fatigue experiments were conducted under three different loading conditions, including two-level block loading (i.e. high-low and low-high, periodic overload, and variable amplitude loading. Tests were performed under fully-reversed, and mean strain/stress conditions. For each test conducted, two sets of data were collected; the cyclic stress–strain response (i.e. hysteresis loops in log10 increments, and the peak and valley values of stress and strain for each cycle. Residual fatigue lives are reported for tests with two-level block loading, while for periodic overload and variable amplitude experiments, fatigue lives are reported in terms of number of blocks to failure.

  18. Effect of autoclave sterilization on the cyclic fatigue resistance of thermally treated Nickel-Titanium instruments.

    Science.gov (United States)

    Zhao, D; Shen, Y; Peng, B; Haapasalo, M

    2016-10-01

    To compare the cyclic fatigue resistance of HyFlex CM, Twisted Files (TF), K3XF, Race, and K3, and evaluate the effect of autoclave sterilization on the cyclic fatigue resistance of these instruments both before and after the files were cycled. Five types of NiTi instruments with similar size 30, .06 taper were selected: HyFlex CM, TF, K3XF, Race and K3. Files were tested in a simulated canal with a curvature of 60° and a radius of 3 mm. The number of cycles to failure of each instrument was determined to evaluate cyclic fatigue resistance. Each type of instruments was randomly divided into four experimental groups: group 1 (n = 20), unsterilized instruments; group 2 (n = 20), pre-sterilized instruments subjected to 10 cycles of autoclave sterilization; group 3 (n = 20), instruments tested were sterilized at 25%, 50% and 75% of the mean cycles to failure as determined in group 1, and then cycled to failure; group 4 (n = 20), instruments cycled in the same manner as group 3 but without sterilization. The fracture surfaces of instruments were examined by scanning electron microscopy (SEM). HyFlex CM, TF and K3XF had significantly higher cyclic fatigue resistance than Race and K3 in the unsterilized group 1 (P Autoclave sterilization significantly increased the MCF of HyFlex CM and K3XF (P Autoclaving extended the cyclic fatigue life of HyFlex CM and K3XF. © 2015 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  19. A comparison of two reciprocating instruments using bending stress and cyclic fatigue tests

    Directory of Open Access Journals (Sweden)

    Pantaleo SCELZA

    2015-01-01

    Full Text Available The aim of this study was to comparatively evaluate the bending resistance at 45º, the static and dynamic cyclic fatigue life, and the fracture type of the WaveOne (Dentsply Maillefer, Ballaigues, Switzerland 25-08 and Reciproc (VDW, Munich, Germany 25-08 instruments. A total of 60 nickel-titanium (NiTi instruments (30 Reciproc and 30 WaveOne from three different lots, each of which was 25 mm in length, were tested. The bending resistance was evaluated through the results of a cantilever-bending test conducted using a universal testing machine. Static and dynamic cyclic fatigue testing was conducted using a custom-made device. For the static and dynamic tests, a cast Ni-Cr-Mo-Ti alloy metal block with an artificial canal measuring 1.77 mm in diameter and 20.00 mm in total length was used. A scanning electron microscope was used to determine the type of fracture. Statistical analyses were performed on the results. The WaveOne instrument was less flexible than the Reciproc (p < 0.05. The Reciproc instrument showed better resistance in the static and dynamic cyclic fatigue tests (p < 0.05. The transverse cross-section and geometry of the instruments were important factors in their resistance to bending and cyclic fracture. Both of the instruments showed ductile-type fracture characteristics. It can be concluded that the Reciproc 25-08 instrument was more resistant to static and dynamic cyclic fatigue than the WaveOne 25-08 instrument, while the WaveOne 25-08 instrument was less flexible. Bending and resistance to cyclic fracture were influenced by the instruments’ geometries and transverse cross-sections. Both of the instruments showed ductile-type fracture characteristics.

  20. Cyclic and Fatigue Behaviour of Rock Materials: Review, Interpretation and Research Perspectives

    Science.gov (United States)

    Cerfontaine, B.; Collin, F.

    2018-02-01

    The purpose of this paper is to provide a comprehensive state of the art of fatigue and cyclic loading of natural rock materials. Papers published in the literature are classified and listed in order to ease bibliographical review, to gather data (sometimes contradictory) on classical experimental results and to analyse the main interpretation concepts. Their advantages and limitations are discussed, and perspectives for further work are highlighted. The first section summarises and defines the different experimental set-ups (type of loading, type of experiment) already applied to cyclic/fatigue investigation of rock materials. The papers are then listed based on these different definitions. Typical results are highlighted in next section. Fatigue/cyclic loading mainly results in accumulation of plastic deformation and/or damage cycle after cycle. A sample cyclically loaded at constant amplitude finally leads to failure even if the peak load is lower than its monotonic strength. This subcritical crack is due to a diffuse microfracturing and decohesion of the rock structure. The third section reviews and comments the concepts used to interpret the results. The fatigue limit and S- N curves are the most common concepts used to describe fatigue experiments. Results published from all papers are gathered into a single figure to highlight the tendency. Predicting the monotonic peak strength of a sample is found to be critical in order to compute accurate S- N curves. Finally, open questions are listed to provide a state of the art of grey areas in the understanding of fatigue mechanisms and challenges for the future.

  1. Fatigue damage behavior of a surface-mount electronic package under different cyclic applied loads

    Science.gov (United States)

    Ren, Huai-Hui; Wang, Xi-Shu

    2014-04-01

    This paper studies and compares the effects of pull-pull and 3-point bending cyclic loadings on the mechanical fatigue damage behaviors of a solder joint in a surface-mount electronic package. The comparisons are based on experimental investigations using scanning electron microscopy (SEM) in-situ technology and nonlinear finite element modeling, respectively. The compared results indicate that there are different threshold levels of plastic strain for the initial damage of solder joints under two cyclic applied loads; meanwhile, fatigue crack initiation occurs at different locations, and the accumulation of equivalent plastic strain determines the trend and direction of fatigue crack propagation. In addition, simulation results of the fatigue damage process of solder joints considering a constitutive model of damage initiation criteria for ductile materials and damage evolution based on accumulating inelastic hysteresis energy are identical to the experimental results. The actual fatigue life of the solder joint is almost the same and demonstrates that the FE modeling used in this study can provide an accurate prediction of solder joint fatigue failure.

  2. Thermo-mechanical lifetime assessment of components for 700 °C steam turbine applications

    International Nuclear Information System (INIS)

    Ehrhardt, F.

    2014-01-01

    In order to increase thermal efficiency, steam turbine technology has been oriented to cover steam inlet temperatures above 700 °C and steam pressures exceeding 350 bar. These temperature levels require the use of nickel and cobalt based alloys. Nickel-based alloys were identified as being suitable for forgeable high-pressure steam turbine rotor materials, including welding procedures for joints between nickel-based alloys and alloyed ferritic steels. Expensive nickel-based alloys should be replaced with conventional heat-resistant steels in applications operating below ∼500-550°C. Since a welded rotor design is favoured, dissimilar metal weldments are required. The research work presented is aimed at the development of thermo-mechanical lifetime assessment methodologies for 700°C steam turbine components. The first main objective was the development of advanced creep-fatigue (CF) lifetime assessment methodologies for the evaluation of Alloy 617 steam turbine rotor features at maximum application temperatures. For the characterisation of the material behaviour under static loading conditions, creep rupture experiments for both medium temperatures and target application temperature have been conducted in order to investigate the influence of ageing treatment on Alloy 617. A creep deformation equation was developed on the basis of a modified Graham-Walles law. Continuous Low Cycle Fatigue (LCF) experiments have been performed. A plasticity model of Chaboche type has been developed. Cyclic/hold experiments have been conducted on Alloy 617. A modification on the creep law was introduced for the description of the material’s decreased creep resistance under combined CF loading. A very promising approach considering plastic and creep-dissipated energy was developed. The effectiveness of this energy exhaustion method was verified with the calculation of endurance curves for continuous cycling LCF and cyclic/hold conditions over a broad range of temperatures, strain

  3. Thermo-mechanical lifetime assessment of components for 700 °C steam turbine applications

    Energy Technology Data Exchange (ETDEWEB)

    Ehrhardt, F.

    2014-07-01

    In order to increase thermal efficiency, steam turbine technology has been oriented to cover steam inlet temperatures above 700 °C and steam pressures exceeding 350 bar. These temperature levels require the use of nickel and cobalt based alloys. Nickel-based alloys were identified as being suitable for forgeable high-pressure steam turbine rotor materials, including welding procedures for joints between nickel-based alloys and alloyed ferritic steels. Expensive nickel-based alloys should be replaced with conventional heat-resistant steels in applications operating below ∼500-550°C. Since a welded rotor design is favoured, dissimilar metal weldments are required. The research work presented is aimed at the development of thermo-mechanical lifetime assessment methodologies for 700°C steam turbine components. The first main objective was the development of advanced creep-fatigue (CF) lifetime assessment methodologies for the evaluation of Alloy 617 steam turbine rotor features at maximum application temperatures. For the characterisation of the material behaviour under static loading conditions, creep rupture experiments for both medium temperatures and target application temperature have been conducted in order to investigate the influence of ageing treatment on Alloy 617. A creep deformation equation was developed on the basis of a modified Graham-Walles law. Continuous Low Cycle Fatigue (LCF) experiments have been performed. A plasticity model of Chaboche type has been developed. Cyclic/hold experiments have been conducted on Alloy 617. A modification on the creep law was introduced for the description of the material’s decreased creep resistance under combined CF loading. A very promising approach considering plastic and creep-dissipated energy was developed. The effectiveness of this energy exhaustion method was verified with the calculation of endurance curves for continuous cycling LCF and cyclic/hold conditions over a broad range of temperatures, strain

  4. Effects of cyclic fatigue stress-biocorrosion on noncarious cervical lesions.

    Science.gov (United States)

    Grippo, John O; Chaiyabutr, Yada; Kois, John C

    2013-08-01

    Although there is a high prevalence of noncarious cervical lesions (NCCLs), the etiology of these lesions remains contentious. To evaluate the combined effects of cyclic fatigue stress and biocorrosion activity on NCCLs. Extracted premolar teeth were allocated into four groups (N = 10). Two groups were cyclically fatigue loaded (100 N; 72 cycles per minute; 9,200 cycles) and placed in either hydrochloric acid gel (pH = 0.1) or orange juice (pH = 4). The other two groups were stored in identical chemical solutions without fatigue load. The buccal-lingual width of each tooth was measured before and after testing. The depth of biocorrosion, normalized by the percentage change in buccolingual width, normalized by time (hour) was calculated. The data were analyzed using a two-way analysis of variance and Tukey's HSD multiple comparison test (α = 0.05). Mean (SD) of the depth of biocorrosion values were as follows: teeth receiving fatigue loading with hydrochloric acid gel exposure (1.003%/hour [0.063]) revealed a significantly higher depth of biocorrosion than the fatigue-loaded group with orange juice exposure (0.511%/hour [0.281]) (p biocorrosion than the group with orange juice (0.009%/hour [0.004]) (p biocorrosion than either group without fatigue loading (p biocorrosion had a significant effect on the depth of the NCCLs. In order to manage the destructive NCCLs lesions properly, it is essential to understand the etiology of these lesions. The present study indicated that the combined mechanisms of cyclic fatigue stress and biocorrosion could contribute to the formation of NCCLs. © 2013 Wiley Periodicals, Inc.

  5. ITER baffle module small-scale mock-ups: first wall thermo-mechanical testing results

    International Nuclear Information System (INIS)

    Severi, Y.; Giancarli, L.; Poitevin, Y.; Salavy, J.F.; Le Marois, G.; Roedig, M.; Vieider, G.

    1998-01-01

    The EU-home team is in charge of the R and D related to the ITER baffle first wall. Five small-scale mock-ups, using Be, CFC and W tiles and different armour/heat-sink material joints under development, have been fabricated and thermomechanically tested in FE200 (Le Creusot) and JUDITH (Juelich) electron beam facilities. The small-scale mock-ups have been submitted to thermo-mechanical fatigue tests (up to failure using accelerating techniques). The objective was to determine the performances of the armour material joints under high heat flux cycles. (orig.)

  6. Fatigue testing of TBC on structural steel by cyclic bending

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Kovářík, O.; Medřický, Jan; Curry, N.; Bjorklund, S.; Nylen, P.

    2015-01-01

    Roč. 24, 1-2 (2015), s. 168-174 ISSN 1059-9630 R&D Projects: GA ČR(CZ) GPP108/12/P552 Institutional support: RVO:61389021 Keywords : atmospheric plasma spray * failure mechanism * fatigue * NiCoCrAlY * thermal barrier coatings * yttria-stabilized zirconia Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.568, year: 2015 http://link.springer.com/article/10.1007%2Fs11666-014-0180-4

  7. Performance of 3Y-TZP bioceramics under cyclic fatigue loading

    Directory of Open Access Journals (Sweden)

    Renato Chaves Souza

    2008-03-01

    Full Text Available In this work, the static mechanical properties and cyclic fatigue life of 3 mol. (% Y2O3-stabilized tetragonal zirconia polycrystalline (3Y-TZP ceramics were investigated. Pre-sintered samples were sintered in air at 1600 °C for 120 minutes, and characterized by X ray diffraction and scanning electronic microscopy. Hardness and fracture toughness were determined by Vicker's indentation method, and Modulus of Rupture was determined by four-point bending testing. Fully dense sintered samples, near to 100% of theoretical density, presented hardness, fracture toughness and bending strength of 13.5 GPa, 8.2 MPa.m½ and 880 MPa, respectively. The cyclic fatigue tests were also realized using four-point bending testing, within a frequency of 25 Hz and stress ratio R of 0.1. The increasing of load stress lead to decreasing of the number of cycles and the run-out specimens number. The tetragonal-monoclinic (t-m ZrO2-transformation observed by X ray diffraction contributes to the increasing of the fatigue life. The 3Y-TZP samples clearly presents a range of loading conditions where cyclic fatigue can be detected.

  8. Thermomechanical fields measurement for fatigue investigation under cyclic thermal shocks

    International Nuclear Information System (INIS)

    Charbal, Ali

    2017-01-01

    Thermal fatigue occurs in nuclear power plant pipes. The temperature variations are due to the turbulent mixing of fluids that have different temperatures. Many experimental setups have been designed but the measured temperatures have only been punctual and out of the zone of interest (e.g., via thermocouples). The equivalent strain variation in the crack initiation region is calculated with numerical thermomechanical simulations. In many cases, the comparisons between numerical and experimental results have shown that the crack initiation predictions in thermal fatigue are non-conservative. a new testing setup is proposed where thermal shocks are applied with a pulsed laser beam while the thermal and kinematic fields on the specimen surface are measured with infrared (IR) and visible cameras, respectively. Experimental testings are performed and different measurement techniques for temperature and kinematic fields are used. IR camera and pyrometers allow to measure the temperature variations in the zone impacted by the laser beam. To estimate the absolute temperature, the surface emissivities at the respective wavelengths are determined by different methods. The absolute temperature field is then used to apply the actual thermal loading in a decoupled FE model after an identification process of the parameters of the laser beam. Once the thermal loading is generated based upon the experimental data, the stress and strain fields can be computed in the region of interest with an elastoplastic law.The experimental strain variations calculated from the DIC measurements are compared with the predictions obtained with the FE simulation. (author) [fr

  9. Influence of cyclical fatigue on torsional fracture morphology in endodontic instruments.

    Science.gov (United States)

    Lopreite, Gustavo; Basilaki, Jorge; Hecht, Pedro

    2013-01-01

    Cyclical fatigue may influence the appearance and propagation of the type of fracture of an endodontic instrument. The aim of this study was to assess the influence of cyclic fatigue on morphological features of torsional fracture in Pathfile nickel-titanium rotary instruments for surgical preparation in endodontics. Thirty new Pathfile instruments (Dentsply- Maillefer. Ballaigues-Switzerland) diameter .13 and taper .02 were randomly divided into 5 groups (n = 6). Twenty-four of them were subject to cyclical fatigue by continuous rotation using a stainless steel cylinder with internal bore 0.5 mm, length 25 mm, with a curve of 45 degrees and radius 8 mm at 5 mm from the tip, at 300 rpm and 1 Ncm torque for different times: A: 15 sec, B: 75 sec, C: 150 sec and D: 300 sec, while the fifth group was kept as a control (group N). As a second step, the instruments were rotated at 2 rpm and 1 Ncm torque, with their apical 3 mm fixed in a resin block until they suffered torsional fracture. The fracture surfaces were analyzed using a conventional high-vacuum scanning electron microscope (Phillips mod. 515) at 400x. All instruments had ductile fracture areas of different sizes. The ductile fracture areas were measured as percentages of the total area of the instrument by means of Golden Ratio (Softonic) software for measuring images. The data obtained were analyzed statistically using one-way variance analysis followed by Tukey's multiple comparison test. There were significant differences among groups regarding cyclic fatigue time and fragile fracture area (P fatigue to which the rotating PathFile instrument is subject significantly increases the percentage of ductile fracture area produced by torsion.

  10. Seismo-thermo-mechanical modeling of subduction zone seismicity

    Energy Technology Data Exchange (ETDEWEB)

    Dinther van, Y.

    2013-07-01

    geological observations, albeit for their coseismic speeds. They show a surprisingly good agreement with inter- and coseismic displacements measured before and during the 2010 M8.8 Maule earthquake. I further discuss on implications for several outstanding problems, including the contribution of cyclic to long-term deformation, physical mechanisms governing seismogenic zone limits and the low strength of megathrust faults. Finally, I demonstrate one of the main advantages of this approach; the spontaneous unstable rupturing of both on- and off-megathrust events. Simulated outerrise and splay and antithetic normal events geometrically resemble natural observations. They are triggered by megathrust-induced quasi-static stress changes and agree with analytical predictions of dynamic Coulomb wedge theory. Their impact is distinct, both on megathrust cycling, due to premature updip triggering of megathrust events, and for tsunami hazards that are increased due to steeply dipping off-megathrust fault planes. The innovative character of this seismo-thermo-mechanical approach opens a world of interdisciplinary research between geodynamics and seismology. This can relate to the generation and characteristics of megathrust earthquakes and beyond. (author)

  11. Seismo-thermo-mechanical modeling of subduction zone seismicity

    International Nuclear Information System (INIS)

    Dinther van, Y.

    2013-01-01

    observations, albeit for their coseismic speeds. They show a surprisingly good agreement with inter- and coseismic displacements measured before and during the 2010 M8.8 Maule earthquake. I further discuss on implications for several outstanding problems, including the contribution of cyclic to long-term deformation, physical mechanisms governing seismogenic zone limits and the low strength of megathrust faults. Finally, I demonstrate one of the main advantages of this approach; the spontaneous unstable rupturing of both on- and off-megathrust events. Simulated outerrise and splay and antithetic normal events geometrically resemble natural observations. They are triggered by megathrust-induced quasi-static stress changes and agree with analytical predictions of dynamic Coulomb wedge theory. Their impact is distinct, both on megathrust cycling, due to premature updip triggering of megathrust events, and for tsunami hazards that are increased due to steeply dipping off-megathrust fault planes. The innovative character of this seismo-thermo-mechanical approach opens a world of interdisciplinary research between geodynamics and seismology. This can relate to the generation and characteristics of megathrust earthquakes and beyond. (author)

  12. The cyclic fatigue behavior of a Nicalon/SiC composite

    Energy Technology Data Exchange (ETDEWEB)

    Miriyala, N.; Liaw, P.K.; McHargue, C.J. [Univ. of Tennessee, Knoxville, TN (United States); Snead, L.L. [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Cyclic fatigue tests were performed at ambient temperature on a Nicalon/SiC composite to study the effects of fabric orientation on the mechanical behavior. Four-point bend specimens were loaded either parallel or normal to the braided fabric plies. The maximum stresses chosen during the fatigue tests were 60, 70, and 80% of the monotonic strengths, respectively, in both orientations. Specimen failure did not occur in any case even after one million loading cycles. However, it was observed that much of the decrease in the composite modulus occurred in the first few (<10) cycles, and the fabric orientation did not significantly affect the effective modulus or midspan deflection trends.

  13. Cyclic Fatigue Resistance of Novel Rotary Files Manufactured from Different Thermal Treated Nickel-Titanium Wires in Artificial Canals.

    Science.gov (United States)

    Karataşlıoglu, E; Aydın, U; Yıldırım, C

    2018-02-01

    The aim of this in vitro study was to compare the static cyclic fatigue resistance of thermal treated rotary files with a conventional nickel-titanium (NiTi) rotary file. Four groups of 60 rotary files with similar file dimensions, geometries, and motion were selected. Groups were set as HyFlex Group [controlled memory wire (CM-Wire)], ProfileVortex Group (M-Wire), Twisted File Group (R-Phase Wire), and OneShape Group (conventional NiTi wire)] and tested using a custom-made static cyclic fatigue testing apparatus. The fracture time and fragment length of the each file was also recorded. Statistical analysis was performed using one-way analysis of variance and Tukey's test at the 95% confidence level (P = 0.05). The HyFlex group had a significantly higher mean cyclic fatigue resistance than the other three groups (P Wire alloy represented the best performance in cyclic fatigue resistance, and NiTi alloy in R-Phase had the second highest fatigue resistance. CM and R-Phase manufacturing technology processed to the conventional NiTi alloy enhance the cyclic fatigue resistance of files that have similar design and size. M-wire alloy did not show any superiority in cyclic fatigue resistance when compared with conventional NiTi wire.

  14. Thermo-mechanical properties and integrity of metallic interconnects in microelectronics

    Science.gov (United States)

    Ege, Efe Sinan

    In this dissertation, combined numerical (Finite Element Method) and experimental efforts were undertaken to study thermo-mechanical behavior in microelectronic devices. Interconnects, including chip-level metallization and package-level solder joints, are used to join many of the circuit parts in modern equipment. The dissertation is structured into six independent studies after the introductory chapter. The first two studies focus on thermo-mechanical fatigue of solder joints. Thermo-mechanical fatigue, in the form of damage along a microstructurally coarsened region in tin-lead solder, is analyzed along with the effects of intermetallic morphology. Also, lap-shear testing is modeled to characterize the joint and to investigate the validity of experimental data from different solder and substrate geometries. In the third study, the effects of pre-machined holes on strain localization and overall ductility in bulk eutectic tin-lead alloy is examined. Finite element analyses, taking into account the viscoplastic response, were carried out to provide a mechanistic rationale to corroborate the experimental findings. The fourth study concerns chip-level copper interconnects. Various combinations of oxide and polymer-based low-k dielectric schemes, with and without the thin barrier layers surrounding the Cu line, are considered. Attention is devoted to the thermal stress and strain fields and their dependency on material properties, geometry, and modeling details. This study is followed by a chapter on atomistics of interface-mediated plasticity in thin metallic films. The objective is to gain fundamental insight into the underlying mechanisms affecting the mechanical response of nanoscale thin films. The final study investigates the effect of microstructural heterogeneity on indentation response, for the purpose of raising awareness of the uncertainties involved in applying indentation techniques in probing mechanical properties of miniaturized devices.

  15. Experimental Investigation on the Fatigue Mechanical Properties of Intermittently Jointed Rock Models Under Cyclic Uniaxial Compression with Different Loading Parameters

    Science.gov (United States)

    Liu, Yi; Dai, Feng; Dong, Lu; Xu, Nuwen; Feng, Peng

    2018-01-01

    Intermittently jointed rocks, widely existing in many mining and civil engineering structures, are quite susceptible to cyclic loading. Understanding the fatigue mechanism of jointed rocks is vital to the rational design and the long-term stability analysis of rock structures. In this study, the fatigue mechanical properties of synthetic jointed rock models under different cyclic conditions are systematically investigated in the laboratory, including four loading frequencies, four maximum stresses, and four amplitudes. Our experimental results reveal the influence of the three cyclic loading parameters on the mechanical properties of jointed rock models, regarding the fatigue deformation characteristics, the fatigue energy and damage evolution, and the fatigue failure and progressive failure behavior. Under lower loading frequency or higher maximum stress and amplitude, the jointed specimen is characterized by higher fatigue deformation moduli and higher dissipated hysteresis energy, resulting in higher cumulative damage and lower fatigue life. However, the fatigue failure modes of jointed specimens are independent of cyclic loading parameters; all tested jointed specimens exhibit a prominent tensile splitting failure mode. Three different crack coalescence patterns are classified between two adjacent joints. Furthermore, different from the progressive failure under static monotonic loading, the jointed rock specimens under cyclic compression fail more abruptly without evident preceding signs. The tensile cracks on the front surface of jointed specimens always initiate from the joint tips and then propagate at a certain angle with the joints toward the direction of maximum compression.

  16. Cyclic Fatigue Resistance of 3 Proprietary Rotary File Brands and their Analogous EdgeEndo Counterparts.

    Science.gov (United States)

    2018-04-26

    Resistance of 3 Proprietary Rotary File Brands and their Analogous EdgeEndo Counterparts. 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Sd...Endodontics 14. ABSTRACT Cyclic Fatigue Resistance of 3 Proprietary Rotary File Brands and their Analogous EdgeEndo Counterparts. David J. Weyh DDS...Resistance of 3 Proprietary Rotary File Brands and their Analogous EdgeEndo Counterparts. David J. Weyh DDS Jarom J. Ray DDS Introduction: The aim of this

  17. A comparison of two reciprocating instruments using bending stress and cyclic fatigue tests.

    Science.gov (United States)

    Scelza, Pantaleo; Harry, Davidowicz; Silva, Licinio Esmeraldo da; Barbosa, Igor Bastos; Scelza, Miriam Zaccaro

    2015-01-01

    The aim of this study was to comparatively evaluate the bending resistance at 45º, the static and dynamic cyclic fatigue life, and the fracture type of the WaveOne (Dentsply Maillefer, Ballaigues, Switzerland) 25-08 and Reciproc (VDW, Munich, Germany) 25-08 instruments. A total of 60 nickel-titanium (NiTi) instruments (30 Reciproc and 30 WaveOne) from three different lots, each of which was 25 mm in length, were tested. The bending resistance was evaluated through the results of a cantilever-bending test conducted using a universal testing machine. Static and dynamic cyclic fatigue testing was conducted using a custom-made device. For the static and dynamic tests, a cast Ni-Cr-Mo-Ti alloy metal block with an artificial canal measuring 1.77 mm in diameter and 20.00 mm in total length was used. A scanning electron microscope was used to determine the type of fracture. Statistical analyses were performed on the results. The WaveOne instrument was less flexible than the Reciproc (p fatigue tests (p ductile-type fracture characteristics. It can be concluded that the Reciproc 25-08 instrument was more resistant to static and dynamic cyclic fatigue than the WaveOne 25-08 instrument, while the WaveOne 25-08 instrument was less flexible. Bending and resistance to cyclic fracture were influenced by the instruments' geometries and transverse cross-sections. Both of the instruments showed ductile-type fracture characteristics.

  18. Fatigue analysis of CANFLEX-NU fuel elements subjected to power-cyclic loads

    International Nuclear Information System (INIS)

    Sim, Ki Seob; Suk, Ho Chun.

    1997-08-01

    This report describes the fatigue analysis of the CANDU advanced fuel, so-called CANFLEX-NU, subjected to power-cyclic loads more than 1,000. The CANFLEX-NU bundle is composed of 43 elements with natural uranium fuel. As a result, the CANFLEX-NU fuel elements will maintain good integrity under the condition of 1,500 power-cycles. (author). 4 refs., 19 figs

  19. Influence of surface treatment of yttria-stabilized tetragonal zirconia polycrystal with hot isostatic pressing on cyclic fatigue strength.

    Science.gov (United States)

    Iijima, Toshihiko; Homma, Shinya; Sekine, Hideshi; Sasaki, Hodaka; Yajima, Yasutomo; Yoshinari, Masao

    2013-01-01

    Hot isostatic pressing processed yttria-stabilized tetragonal zirconia polycrystal (HIP Y-TZP) has the potential for application to implants due to its high mechanical performance. The aim of this study was to investigate the influence of surface treatment of HIP Y-TZP on cyclic fatigue strength. HIP Y-TZP specimens were subjected to different surface treatments. Biaxial flexural strength was determined by both static and cyclic fatigue testing. In the cyclic fatigue test, the load was applied at a frequency of 10 Hz for 10(6) cycles in distilled water at 37°C. The surface morphology, roughness, and crystal phase of the surfaces were also evaluated. The cyclic fatigue strength (888 MPa) of HIP Y-TZP with sandblasting and acid-etching was more than twice that of Y-TZP as specified in ISO 13356 for surgical implants (320 MPa), indicating the clinical potential of this material.

  20. Cyclic fatigue resistance of 3 different nickel-titanium reciprocating instruments in artificial canals.

    Science.gov (United States)

    Higuera, Oscar; Plotino, Gianluca; Tocci, Luigi; Carrillo, Gabriela; Gambarini, Gianluca; Jaramillo, David E

    2015-06-01

    The purpose of this study was to evaluate the cyclic fatigue resistance of 3 different nickel-titanium reciprocating instruments. A total of 45 nickel-titanium instruments were tested and divided into 3 experimental groups (n = 15): group 1, WaveOne Primary instruments; group 2, Reciproc R25 instruments; and group 3, Twisted File (TF) Adaptive M-L1 instruments. The instruments were then subjected to cyclic fatigue test on a static model consisting of a metal block with a simulated canal with 60° angle of curvature and a 5-mm radius of curvature. WaveOne Primary, Reciproc R25, and TF Adaptive instruments were activated by using their proprietary movements, WaveOne ALL, Reciproc ALL, and TF Adaptive, respectively. All instruments were activated until fracture occurred, and the time to fracture was recorded visually for each file with a 1/100-second chronometer. Mean number of cycles to failure and standard deviations were calculated for each group, and data were statistically analyzed (P fatigue resistance of Reciproc R25 and TF Adaptive M-L1 was significantly higher than that of WaveOne Primary (P = .009 and P = .002, respectively). The results showed no statistically significant difference between TF Adaptive M-L1 and Reciproc R25 (P = .686). Analysis of the fractured portion under scanning electron microscopy indicated that all instruments showed morphologic characteristics of ductile fracture that were due to accumulation of metal fatigue. No statistically significant differences were found between the instruments tested except for WaveOne Primary, which showed the lowest resistance to cyclic fatigue. Copyright © 2015 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  1. Cyclic Fatigue Resistance of Reciproc Blue, Reciproc, and WaveOne Gold Reciprocating Instruments.

    Science.gov (United States)

    Keskin, Cangül; Inan, Uğur; Demiral, Murat; Keleş, Ali

    2017-08-01

    The aim of the present study was to compare the cyclic fatigue resistance of Reciproc Blue R25 (VDW, Munich, Germany) with Reciproc R25 (VDW) and WaveOne Gold Primary (Denstply Maillefer, Ballaigues, Switzerland). Fifteen Reciproc Blue R25, 15 Reciproc R25, and 15 WaveOne Gold Primary instruments were collected and tested in a dynamic cyclic fatigue test device, which has an artificial canal with a 60° angle of curvature and a 5-mm radius of curvature. All instruments were operated until fracture occurred, and time to fracture (TF) and the lengths of the fractured fragments were recorded. The mean and standard deviations of TF and fragment length were calculated for each reciprocating system. TF data were subjected to Kruskal-Wallis 1-way analysis of variance and the Dunn test, whereas fractured fragment length data were subjected to 1-way analysis of variance (P  .05). Reciproc Blue R25 instruments had significantly higher cyclic fatigue resistance than WaveOne Gold and Reciproc R25 instruments. Copyright © 2017 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  2. Cyclic fatigue resistance of newly manufactured rotary nickel titanium instruments used in different rotational directions.

    Science.gov (United States)

    Gambarini, Gianlucca; Gergi, Richard; Grande, Nicola Maria; Osta, Nada; Plotino, Gianluca; Testarelli, Luca

    2013-12-01

    The aim of this study was to investigate whether cyclic fatigue resistance is increased for nickel titanium instruments manufactured with improved heating processes in clockwise or counterclockwise continuous rotation. The instruments compared were produced either using the R-phase heat treatment (K3XF; SybronEndo, Orange, CA, USA) or the M-wire alloy (ProFile Vortex; DENTSPLY Tulsa Dental Specialties, Tulsa, OK, USA). Tests were performed with a specific cyclic fatigue device that evaluated cycles to failure of rotary instruments in curved artificial canals. Results indicated no significant difference in resistance to cyclic fatigue when rotary nickel titanium instruments are used in clockwise or counterclockwise continuous rotation. In both directions of rotation, size 04-25 K3XF showed a significant increase (P < 0.05) in the mean number of cycles to failure when compared with size 04-25 ProFile Vortex. © 2012 The Authors. Australian Endodontic Journal © 2012 Australian Society of Endodontology.

  3. Cyclic fatigue resistance of yttria-stabilized tetragonal zirconia polycrystals with hot isostatic press processing.

    Science.gov (United States)

    Koyama, Taku; Sato, Toru; Yoshinari, Masao

    2012-01-01

    This study investigated the influence of surface roughness and cyclic loading on fatigue resistance in Y-TZP subjected to hot isostatic pressing (HIP). Fifty Y-TZP cylinders 3.0 mm in diameter were divided into Group A (polished by centerless method; TZP-CP) or Group B (blasted and acid-etched: TZP-SB150E). Twenty five cp-titanium cylinders (Ti-SB150E) were used as a control. Static and cyclic tests were carried out according to ISO 14801. The cyclic fatigue test was performed in distilled water at 37°C. Surface morphology and roughness as well as crystal phase on the surfaces were also evaluated. Fracture force under the static test was 1,765N (TZP-CP), 1,220N (TZP-SB150E), and 850 N (yield force, Ti-SB150E). Fracture values under the cyclic test decreased to approximately 70% of those under the static tests. These results indicate that HIPed Y-TZP with a 3.0-mm diameter has sufficient durability for application to dental implants.

  4. Low-cyclic fatigue behavior of modified 9Cr–1Mo steel at elevated temperature

    Energy Technology Data Exchange (ETDEWEB)

    Guguloth, Krishna; Sivaprasad, S. [CSIR-National Metallurgical laboratory, Material Science and Technology Division, Jamshedpur 831007 (India); Chakrabarti, D. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India); Tarafder, S. [CSIR-National Metallurgical laboratory, Material Science and Technology Division, Jamshedpur 831007 (India)

    2014-05-01

    The low-cycle fatigue behavior of indigenously developed modified 9Cr–1Mo steel has been evaluated using a constant strain rate (1×10{sup −3} s{sup −1}) at ambient temperature (25 °C) and at elevated temperatures (500–600 °C) over the strain amplitudes varying between ±0.7% and ±1.2%. Cyclic stress response showed a gradual softening regime that ended in a stress plateau until complete failure of the specimens. The estimated fatigue life decreased with the increase in test temperature. The effect of temperature on fatigue life was more pronounced at lower strain amplitudes. The cyclic deformation behavior at different temperatures has been analyzed from hysteresis loop and also in view of the changes taking place in dislocation structure and dislocation–precipitation interaction. Evaluation of low-cycle fatigue properties of modified 9Cr–1Mo steel over a range of test temperature can help in designing components for in-core applications in fast breeder reactors and in super heaters for nuclear power plants.

  5. Thermal fatigue behavior of a SUS304 pipe under longitudinal cyclic movement of axial temperature distribution

    International Nuclear Information System (INIS)

    Yamauchi, Masafumi; Ohtani, Tomomi; Takahashi, Yukio

    1996-01-01

    In a structural thermal fatigue test which imposed an oscillating axial temperature distribution on a SUS 304 pipe specimens, different crack initiation lives were observed between the inner and the outer surfaces, although the values of the von-Mises equivalent strain range calculated by FEM inelastic analysis were almost the same for both surfaces. The outer surface condition was an in-phase thermal cycle and an almost uniaxial cyclic stress (low hydrostatic stress). The inner surface condition was an out-of-phase thermal cycle and an almost equibiaxial cyclic stress (high hydrostatic stress). A uniaxial thermal fatigue test was performed under the simulated conditions of the outer and inner surfaces of the pipe specimen. The in-phase uniaxial thermal fatigue test result was in good agreement with the test result of the pipe specimen for the outer surface. The out-of-phase uniaxial thermal fatigue test which simulated the inner surface condition, showed a longer life than the in-phase uniaxial test, and thus contradicted the result of the structural model test. However, the structural model test life for the inner surface agreed well with the uniaxial experimental measurement when the strain range of the inner surface was corrected by a triaxiality factor

  6. Comparison of cyclic fatigue resistance of novel nickel-titanium rotary instruments.

    Science.gov (United States)

    Capar, Ismail Davut; Ertas, Huseyin; Arslan, Hakan

    2015-04-01

    New files (ProTaper Next/HyFlex/OneShape) are made from novel nickel-titanium (NiTi) alloys/treatments. The purpose of this study was to compare the cyclic fatigue resistance of these new instruments with that of Revo-S instruments. Four groups of 20 NiTi endodontic instruments were tested in steel canals with a 3 mm radius and a 60° angle of curvature. The cyclic fatigue of the following NiTi instruments with a tip size 25 and 0.06 taper that were manufactured with different alloys was tested: ProTaper Next X2 (M-Wire), OneShape (conventional NiTi), Revo-S Shaping Universal (conventional NiTi) and HyFlex 25/0.6 (controlled memory NiTi wire). A one-way anova and post-hoc Tukey's test (α = 0.05) revealed that the HyFlex files had the highest fatigue resistance and the Revo-S had the least fatigue resistance among the groups (P < 0.001). © 2014 Australian Society of Endodontology.

  7. Cyclic Deformation and Fatigue Behaviors of Alloy 617 Base Metal and Weldments at 900℃ for VHTR Applications

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seon Jin; Kim, Byung Tak; Dewa, Rando T.; Hwang, Jeong Jun; Kim, Tae Su [Pukyong National Univ., Busan (Korea, Republic of); Kim, Woo Gon; Kim, Eung Seon [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    An analysis of cyclic deformation can contribute to a deeper understanding of the fatigue fracture mechanisms as well as to improvements in the design and application of VHTR system. However, the studies associated with cyclic deformation and low cycle fatigue (LCF) properties of Alloy 617 have focused mainly on the base metal, with little attention given to the weldments. Totemeier studied on high-temperature creep-fatigue of Alloy 617 base metal and weldments. Current research activities at PKNU and KAERI focus on the study of cyclic deformation and LCF behaviors of Alloy 617 base metal (BM) and weldments (WM) specimens were machined from GTAW buttwelded plates at very high-temperature of 900℃. In this work, the cyclic deformation characteristics and fatigue behaviors of Alloy 617 BM and WM are studied and discussed with respect to LCF. In this paper, cyclic deformation and low cycle fatigue behaviors of Alloy 617 base metal and weldments was evaluated using strain-controlled LCF tests at 900℃for 0.6% total strain range. Results of the current experiments can be concluded; The WM specimen has shown a higher cyclic stress response than the BM specimen. The fatigue life of WM specimen was reduced relative to that of BM specimen.

  8. Chairside CAD/CAM materials. Part 3: Cyclic fatigue parameters and lifetime predictions.

    Science.gov (United States)

    Wendler, Michael; Belli, Renan; Valladares, Diana; Petschelt, Anselm; Lohbauer, Ulrich

    2018-06-01

    Chemical and mechanical degradation play a key role on the lifetime of dental restorative materials. Therefore, prediction of their long-term performance in the oral environment should base on fatigue, rather than inert strength data, as commonly observed in the dental material's field. The objective of the present study was to provide mechanistic fatigue parameters of current dental CAD/CAM materials under cyclic biaxial flexure and assess their suitability in predicting clinical fracture behaviors. Eight CAD/CAM materials, including polycrystalline zirconia (IPS e.max ZirCAD), reinforced glasses (Vitablocs Mark II, IPS Empress CAD), glass-ceramics (IPS e.max CAD, Suprinity PC, Celtra Duo), as well as hybrid materials (Enamic, Lava Ultimate) were evaluated. Rectangular plates (12×12×1.2mm 3 ) with highly polished surfaces were prepared and tested in biaxial cyclic fatigue in water until fracture using the Ball-on-Three-Balls (B3B) test. Cyclic fatigue parameters n and A* were obtained from the lifetime data for each material and further used to build SPT diagrams. The latter were used to compare in-vitro with in-vivo fracture distributions for IPS e.max CAD and IPS Empress CAD. Susceptibility to subcritical crack growth under cyclic loading was observed for all materials, being more severe (n≤20) in lithium-based glass-ceramics and Vitablocs Mark II. Strength degradations of 40% up to 60% were predicted after only 1 year of service. Threshold stress intensity factors (K th ) representing the onset of subcritical crack growth (SCG), were estimated to lie in the range of 0.37-0.44 of K Ic for the lithium-based glass-ceramics and Vitablocs Mark II and between 0.51-0.59 of K Ic for the other materials. Failure distributions associated with mechanistic estimations of strength degradation in-vitro showed to be useful in interpreting failure behavior in-vivo. The parameter K th stood out as a better predictor of clinical performance in detriment to the SCG n

  9. Enhanced thermo-mechanical performance and strain-induced ...

    Indian Academy of Sciences (India)

    Enhanced thermo-mechanical performance and strain-induced band gap reduction of TiO2@PVC nanocomposite films ... School of Chemical Engineering, Yeungnam University, Gyeongsan 712-749, Republic of Korea; School of Mechanical Engineering, Yeungnam University, Gyeongsan 712-749, Republic of Korea ...

  10. Near-field NanoThermoMechanical memory

    International Nuclear Information System (INIS)

    Elzouka, Mahmoud; Ndao, Sidy

    2014-01-01

    In this letter, we introduce the concept of NanoThermoMechanical Memory. Unlike electronic memory, a NanoThermoMechanical memory device uses heat instead of electricity to record, store, and recover data. Memory function is achieved through the coupling of near-field thermal radiation and thermal expansion resulting in negative differential thermal resistance and thermal latching. Here, we demonstrate theoretically via numerical modeling the concept of near-field thermal radiation enabled negative differential thermal resistance that achieves bistable states. Design and implementation of a practical silicon based NanoThermoMechanical memory device are proposed along with a study of its dynamic response under write/read cycles. With more than 50% of the world's energy losses being in the form of heat along with the ever increasing need to develop computer technologies which can operate in harsh environments (e.g., very high temperatures), NanoThermoMechanical memory and logic devices may hold the answer

  11. Prediction of thermo-mechanical reliability of wafer backend processes

    NARCIS (Netherlands)

    Gonda, V.; Toonder, den J.M.J.; Beijer, J.G.J.; Zhang, G.Q.; van Driel, W.D.; Hoofman, R.J.O.M.; Ernst, L.J.

    2004-01-01

    More than 65% of IC failures are related to thermal and mechanical problems. For wafer backend processes, thermo-mechanical failure is one of the major bottlenecks. The ongoing technological trends like miniaturization, introduction of new materials, and function/product integration will increase

  12. Prediction of thermo-mechanical integrity of wafer backend processes

    NARCIS (Netherlands)

    Gonda, V.; Toonder, den J.M.J.; Beijer, J.G.J.; Zhang, G.Q.; Hoofman, R.J.O.M.; Ernst, L.J.; Ernst, L.J.

    2003-01-01

    More than 65% of IC failures are related to thermal and mechanical problems. For wafer backend processes, thermo-mechanical failure is one of the major bottlenecks. The ongoing technological trends like miniaturization, introduction of new materials, and function/product integration will increase

  13. Creep-fatigue of High Temperature Materials for VHTR: Effect of Cyclic Loading and Environment

    Energy Technology Data Exchange (ETDEWEB)

    Celine Cabet; L. Carroll; R. Wright; R. Madland

    2011-05-01

    Alloy 617 is the one of the leading candidate materials for Intermediate Heat eXchangers (IHX) of a Very High Temperature Reactor (VHTR). System start-ups and shut-downs as well as power transients will produce low cycle fatigue (LCF) loadings of components. Furthermore, the anticipated IHX operating temperature, up to 950°C, is in the range of creep so that creep-fatigue interaction, which can significantly increase the fatigue crack growth, may be one of the primary IHX damage modes. To address the needs for Alloy 617 codification and licensing, a significant creep-fatigue testing program is underway at Idaho National Laboratory. Strain controlled LCF tests including hold times up to 1800s at maximum tensile strain were conducted at total strain range of 0.3% and 0.6% in air at 950°C. Creep-fatigue testing was also performed in a simulated VHTR impure helium coolant for selected experimental conditions. The creep-fatigue tests resulted in failure times up to 1000 hrs. Fatigue resistance was significantly decreased when a hold time was added at peak stress and when the total strain was increased. The fracture mode also changed from transgranular to intergranular with introduction of a tensile hold. Changes in the microstructure were methodically characterized. A combined effect of temperature, cyclic and static loading and environment was evidenced in the targeted operating conditions of the IHX. This paper This paper reviews the data previously published by Carroll and co-workers in references 10 and 11 focusing on the role of inelastic strain accumulation and of oxidation in the initiation and propagation of surface fatigue cracks.

  14. Comparison of cyclic fatigue resistance of three different rotary nickel-titanium instruments designed for retreatment.

    Science.gov (United States)

    Inan, Ugur; Aydin, Cumhur

    2012-01-01

    A number of rotary nickel-titanium (NiTi) systems have been developed to provide better, faster, and easier cleaning and shaping of the root canal system, and recently, rotary NiTi systems designed for root canal retreatment have been introduced. Because the main problem with the rotary NiTi files is fracture, the aim of this study was to compare the cyclic fatigue resistance of 3 different rotary NiTi systems designed for root canal retreatment. Total of 60 instruments of 3 different rotary NiTi systems designed for root canal retreatment were used in this study. Twenty R-Endo R3, 20 ProTaper D3, and 20 Mtwo R (Retreatment) 25.05 instruments were tested. Cyclic fatigue testing of instruments was performed by using a device that allowed the instruments to rotate freely inside an artificial canal. Each instrument was rotated until fracture occurred, and the number of cycles to fracture for each instrument was calculated. Representative samples were also evaluated under a scanning electron microscope to confirm the fracture was flexural. Data were analyzed by using 1-way analysis of variance test. R-Endo R3 instruments showed better cyclic fatigue resistance than ProTaper D3 and Mtwo R 25.05 instruments, and the difference was statistically significant (P instruments were more resistant to fatigue failure than ProTaper D3 and Mtwo R 25.05. Copyright © 2012 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  15. Positron-annihilation studies of cyclic fatigue damage in metals and aging in polymers

    International Nuclear Information System (INIS)

    Panigrahi, N.

    1987-01-01

    Positron-lifetime measurements were performed on fatigued nickel samples. Both ex-situ type of source ( 22 Na source deposited on a nickel foil in a sandwich geometry) and in-situ source ( 58 Co) (produced by proton irradiation of the nickel sample through the reaction 61 Ni(p,α) 58 Co) were used. Specimens were both flexurally and axially fatigued. Spectra were analyzed by resolving into three and four exponentials. In contrast to other studies, positrons are found to be sensitive to defects formed during the cyclic fatiguing. These data were analyzed in terms of various trapping models. The results could be explained by assuming the detrapping of positrons from defect sites. In both types of fatigued specimens the lifetimes of the defect clusters decreased with increasing intensities, showing either the proliferation of smaller clusters or the formation of the new relaxed microstructures. Advantage of using in-situ source for the study of fatigue cycling is stressed. Quenching experiments were performed on polystyrene and polyvinyl acetate samples. In the former the long lifetime (tau 3 ) increased with aging, while the intensity decreased. These indicate that the cavities in the polymers getting bigger while becoming fewer in number

  16. Cyclic fatigue of near-isotopic graphite: influence of stress cycle and neutron irradiation

    International Nuclear Information System (INIS)

    Price, R.J.

    1977-11-01

    Near-isotropic graphites H-451 and PGX were tested in uniaxial cyclic fatigue, and fatigue life (S-N) curves were generated to a maximum of 10 5 cycles. The stress ratio, R (minimum stress during a cycle divided by maximum stress) ranged from -1 to +0.5. With R = - 1, the homologous stress limits (maximum applied fatigue stress divided by the tensile strength) for 50% specimen survival to 10 5 cycles averaged 0.63 in the axial direction and 0.74 in the radial direction. Corresponding homologous stress limits for 99% specimen survival (99/95 tolerance limits) were 0.48 and 0.53. Higher R-values resulted in longer fatigue lives and increased stress limits. H-451 graphite specimens irradiated with fast neutrons at 1173 to 1263 0 K at fluences of up to 10 26 n/m 2 (equivalent fission fluence) showed fatigue stress limits of about twice the unirradiated levels when the unirradiated tensile strength was used as the basis for normalization

  17. Thermo-mechanical design of the SINGAP accelerator grids for ITER NB Injectors

    International Nuclear Information System (INIS)

    Agostinetti, P.; Dal Bello, S.; Palma, M.D.; Zaccaria, P.

    2006-01-01

    The SINGle Aperture - SINgle GAP (SINGAP) accelerator for ITER neutral beam injector foresees four grids for the extraction and acceleration of negative ions, instead of the seven grids of the Multi Aperture Multi Grid (MAMuG) reference configuration. Optimized geometry of the SINGAP grids (plasma, extraction, pre-acceleration, and grounded grid) was identified by CEA Association considering specific requirements for ions extraction and beam generation referring to experimental data and code simulations. This paper focuses on the thermo-hydraulic and thermo-mechanical design of the grids carried out by Consorzio RFX for the design of the first ITER NB Injector and the ITER NB Test Facility. The cooling circuit design (position and shape of the channels) and the cooling parameters (water coolant temperatures, pressure and velocity) were optimized with thermo-hydraulic and thermo-mechanical sensitivity analyses in order to satisfy the grid functional requirements (temperatures, in plane and out of plane deformations). A complete and detailed thermo-structural design assessment of the SINGAP grids was accomplished applying the structural design rules for ITER in-vessel components and considering both the reference load conditions and the maximum load provided by the power supplies. The design required a complete modelling of the grids and their support frames by means of 3D FE and CAD models. The grids were finally integrated with the support and cooling systems inside the beam source vessel. The main results of the thermo-hydraulic and thermo-mechanical analyses are presented. The open issues are then reported, mainly regarding the material properties characterization (static and fatigue tests) and the qualification of technologies for OFHC copper electro-deposition, brazing, and welding of heterogeneous materials. (author)

  18. Modeling of creep-fatigue interaction of zirconium α under cyclic loading at 200 C

    International Nuclear Information System (INIS)

    Vogel, C.

    1996-04-01

    The present work deals with mechanical behaviour of zirconium alpha at 200 deg. C and crack initiation prediction methods, particularly when loading conditions lead to interaction of fatigue and creep phenomena. A classical approach used to study interaction between cyclic effects and constant loading effects does not give easy understanding of experimental results. Therefore, a new approach has been developed, which allow to determine a number of cycles for crack initiation for complex structures under large loading conditions. To study influence of fatigue and creep interaction on crack initiation, a model was chosen, using a scalar variable, giving representation of the material deterioration state. The model uses a non linear cumulating effect between the damage corresponding to cyclic loads and the damage correlated to time influence. The model belongs to uncoupled approaches between damage and behaviour, which is described here by a two inelastic deformations model. This mechanical behaviour model is chosen because it allows distinction between a plastic and a viscous part in inelastic flow. Cyclic damage is function of stress amplitude and mean stress. For the peculiar sensitivity of the material to creep, a special parameter bas been defined to be critical toward creep damage. It is the kinematic term associated to state variables describing this type of hardening in the viscous mechanism. (author)

  19. Fatigue crack growth behavior and tearing instability characteristics under cyclic high stress, 2

    International Nuclear Information System (INIS)

    Mogami, Kazunari; Yamakawa, Jun; Ando, Kotoji; Ogura, Nobukazu

    1990-01-01

    The J-R curve, fatigue crack growth rate and characteristics of ductile unstable fracture under monotonic and cyclic load were investigated using 1TCT test specimens which were cut out from A508 steel for reactor pressure vessels. All the tests were carried out at 100degc. The main results obtained were as follows. (1) The J-R curve under the cyclic load is not a material constant but is dependent on the test conditions. (2) da/dN from typical fatigue data cannot be extrapolated by ΔJ only if the value of da/dN is above 5x10 -4 mm/cycles. However, it can be extrapolated by using the following equation in which J max is used: da/dN=C{√(ΔJ)/(B-√J max )} m . (3) The J values at instability obtained from the ductile unstable fracture test carried out under the cyclic load of stress ratio R=0, 01 and -1.0 were compared with those from the monotonically increasing load. These J values at instability were almost the same as that for the monotonically increasing load. (author)

  20. 1000–ton testing machine for cyclic fatigue tests of materials at liquid nitrogen temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Khitruk, A. A.; Klimchenko, Yu. A.; Kovalchuk, O. A.; Marushin, E. L.; Mednikov, A. A.; Nasluzov, S. N.; Privalova, E. K.; Rodin, I. Yu.; Stepanov, D. B.; Sukhanova, M. V. [The D.V. Efremov Scientific Research Institute of Electrophysical Apparatus (NIIEFA), 3 Doroga na Metallostroy, Metallostroy, Saint Petersburg 196641 (Russian Federation)

    2014-01-29

    One of the main tasks of superconductive magnets R and D is to determine the mechanical and fatigue properties of structural materials and the critical design elements in the cryogenic temperature range. This paper describes a new facility built based on the industrial 1000-ton (10 MN) testing machine Schenk PC10.0S. Special equipment was developed to provide the mechanical and cyclic tensile fatigue tests of large-scale samples at the liquid nitrogen temperature and in a given load range. The main feature of the developed testing machine is the cryostat, in which the device converting a standard compression force of the testing machine to the tensile force affected at the test object is placed. The control system provides the remote control of the test and obtaining, processing and presentation of test data. As an example of the testing machine operation the test program and test results of the cyclic tensile fatigue tests of fullscale helium inlet sample of the PF1 coil ITER are presented.

  1. 1000–ton testing machine for cyclic fatigue tests of materials at liquid nitrogen temperatures

    International Nuclear Information System (INIS)

    Khitruk, A. A.; Klimchenko, Yu. A.; Kovalchuk, O. A.; Marushin, E. L.; Mednikov, A. A.; Nasluzov, S. N.; Privalova, E. K.; Rodin, I. Yu.; Stepanov, D. B.; Sukhanova, M. V.

    2014-01-01

    One of the main tasks of superconductive magnets R and D is to determine the mechanical and fatigue properties of structural materials and the critical design elements in the cryogenic temperature range. This paper describes a new facility built based on the industrial 1000-ton (10 MN) testing machine Schenk PC10.0S. Special equipment was developed to provide the mechanical and cyclic tensile fatigue tests of large-scale samples at the liquid nitrogen temperature and in a given load range. The main feature of the developed testing machine is the cryostat, in which the device converting a standard compression force of the testing machine to the tensile force affected at the test object is placed. The control system provides the remote control of the test and obtaining, processing and presentation of test data. As an example of the testing machine operation the test program and test results of the cyclic tensile fatigue tests of fullscale helium inlet sample of the PF1 coil ITER are presented

  2. Effect of strain-induced martensitic transformation on high cycle fatigue behavior in cyclically-prestrained type 304

    International Nuclear Information System (INIS)

    Uematsu, Yoshihiko; Kakiuchi, Toshifumi; Akita, Masayuki; Nakajima, Masaki; Nakamura, Yuki; Yajima, Takumi

    2013-01-01

    The effects of the cyclic prestrain on the fatigue behavior in type 304 austenitic stainless steel were investigated. Rotating bending fatigue tests have been performed in laboratory air using the specimens subjected to ±5% cyclic prestrain at room temperature (R.T.) and -5°C. Martensitic phase volume fraction of the prestrained specimen at -5°C was 48% and larger than 3.8% at R.T. The prestrained specimens exhibited higher fatigue strengths than the as-received ones, and larger volume fraction of martensitic phase resulted in the higher fatigue limit. EBSD analysis revealed that the martensitic phases were more uniformly distributed in the austenitic matrix in the cyclically-prestrained specimens than in the monotonically-prestrained ones. Fatigue crack initiation from inclusion was observed only in the cyclically-prestrained specimens at -5°C. High volume fraction and uniform distribution of martensitic phase induced the transition of crack initiation mechanism and led to the higher fatigue limit. In type 304 stainless steel with high volume fraction of strain-induced martensitic phase, the prediction of fatigue limit based on Vickers hardness could give unconservative results. (author)

  3. Two different mechanisms of fatigue damage due to cyclic stress loading at 77 K for MOCVD-YBCO-coated conductors

    International Nuclear Information System (INIS)

    Sugano, M; Yoshida, Y; Hojo, M; Shikimachi, K; Hirano, N; Nagaya, S

    2008-01-01

    Tensile fatigue tests were carried out at 77 K for YBCO-coated conductors fabricated by metal-organic chemical vapor deposition (MOCVD). The S-N relationship, variation of critical current (I c ) during cyclic loading and microscopic fatigue damage were investigated. Fatigue strength at 10 6 cycles was evaluated to be σ max = 1300 MPa and 890 MPa under the stress ratios of 0.5 and 0.1. Two different mechanisms of fatigue damage, depending on the number of stress cycles to failure, were observed. In one of the fracture mechanisms, fatigue behavior is characterized by overall fracture which occurs at 10 4 -10 5 cycles. For these specimens, I c after unloading does not degrade before overall fracture. Although only shallow slip bands were found at the Ag surface, fatigue cracks were found on the Hastelloy C-276 surface of the fractured specimen. These results suggest that overall fracture due to cyclic stress was caused by fatigue of the Hastelloy substrate. In the other fracture mechanism, even though overall fracture did not occur at 10 6 cycles, a slight decrease of I c was detected after 10 5 cycles. No fatigue crack was found on the Hastelloy surface, while deep slip bands corresponding to the initial stage of fatigue crack were observed on the Ag surface. From these results, we concluded that I c degradation at a high cycle number is attributed to the fatigue of the Ag stabilizing layer

  4. Experimental investigation and analysis of damage evolution in concrete under high-cyclic fatigue loadings

    International Nuclear Information System (INIS)

    Thiele, Marc

    2016-01-01

    structure. The results of the investigation indicated that rather the fatigue related changes in material behavior are mainly a result of viscous processes in cement stone especially in phase I and II of the fatigue process. Furthermore, it was observed that creep in concrete leads to similar but lesser changes in material behavior of concrete. Beside this, tests with different scales of specimens have shown an appreciable effect of size on the resulting material behavior under static and cyclic loadings respectively. From these experimental findings a detailed description was derived about the processes which take place within the material structure during the fatigue loading and also leads to the observed macroscopic changes in material behavior. In this context, the tests have shown that relating to stiffness reduction a scalar value could not capture the damage effect on the stressstrain- relationship caused by fatigue. A following consideration gives an overview about applicability of the different measured parameters for the detection of the degree of fatigue damage with regard to a reliable damage indicator. Finally an approach is presented which is able to describe the investigated developments of significant values within the observed fatigue process.

  5. The Investigation of Knitted Materials Bonded Seams Behaviour upon Cyclical Fatigue Loading

    Directory of Open Access Journals (Sweden)

    Gita BUSILIENĖ

    2017-08-01

    Full Text Available In this research uniaxial tension behaviour of PES knitted materials with bonded seams is analysed. The objects of the investigation were two types of knitted materials, having the same fibre composition (93 % PES, 7 % EL, but different in knitting pattern, i. e. plain single jersey and rib 1 × 1. Bonded overlap seams were formed by changing the orientation of knitted materials strips, i. e. parallel/parallel, parallel/bias, parallel/perpendicular, bias/bias and bias/perpendicular. The strips of each knitted material were joined by two types of thermoplastic polyurethane (PU films different in thickness (75 mm and 150 mm. Mechanical characteristics of bonded seams were defined in longitudinal direction. During uniaxial tension such parameters as maximal force Fmax (N and maximal elongation ɛmax (% were recorded from typical tension diagrams. The changes of tested specimens strength and deformation were compared before and after cyclical fatigue tension the conditions of which were 50 cycles up to tension force F equal 24.5 N. The results have shown that changes before and after cyclical fatigue tension are mostly determined by the structure of knitted materials, the orientation of knitted materials strips in bonded seam, but not effected by thermoplastic polyurethane film. These results are opposite compared to the results of biaxial tension of the same type of specimens, which have shown that changes before and after cyclical fatigue punching are mostly determined by the type of thermoplastic film, but not effected by the orientation of knitted materials strips in bonded seams. DOI: http://dx.doi.org/10.5755/j01.ms.23.2.16065

  6. High cyclic fatigue of PWR primary piping generated by the pressure pulsations in coolant

    International Nuclear Information System (INIS)

    Zd'arek, J.; Pecinka, L.; Zeman, V.

    1999-01-01

    The protection of nuclear piping Class 1, 2 and 3 against fatigue failure is according to standard western practise and is based on - determining the cumulative usage factor (CUF) using equation (11) of ASME Code, Section III, Article NB 3653 for Class 1 piping; - Markl experiments and equation (10) of ASME Code, Section III, Article NC/ND 3653 for Class 2/3 piping. These evaluations cover only low cyclic loading and the possible influence of high cyclic loading as for example vibratory stresses generated by the main circulating pumps are not taken into account. This problem is fully covered in the Czech and Russian codes. The goal of this paper is 1. to clarify the basic principles; 2. to discuss in detail the methodology for the calculation of high frequency vibratory stresses; and 3. to demonstrate with a numerical example, the degree of influence of the CUF. (orig.)

  7. Microstructural modeling of fatigue fracture of shape memory alloys at thermomechanical cyclic loading

    Science.gov (United States)

    Belyaev, Fedor S.; Evard, Margarita E.; Volkov, Aleksandr E.

    2018-05-01

    A microstructural model of shape memory alloys (SMA) describing their deformation and fatigue fracture is presented. A new criterion of fracture has been developed which takes into account the effect of hydrostatic pressure, deformation defects and material damage. It is shown that the model can describe the fatigue fracture of SMA under various thermomechanical cycling regimes. Results of calculating the number of cycles to failure at thermocycling under a constant stress, at symmetric two-sided cyclic deformation, at straining-unloading cycles, at cycling in the regime of the thermodynamic cycles of a SMA working body in the hard (strain controlled) and soft (stress controlled) working cycles, is studied. Results of calculating the number of cycles to failure are presented for different parameters of these cycles.

  8. Fatigue mechanisms in an austenitic steel under cyclic loading: Experiments and atomistic simulations

    Energy Technology Data Exchange (ETDEWEB)

    Soppa, E.A., E-mail: ewa.soppa@mpa.uni-stuttgart.de; Kohler, C., E-mail: christopher.kohler@mpa.uni-stuttgart.de; Roos, E., E-mail: eberhard.roos@mpa.uni-stuttgart.de

    2014-03-01

    Experimental investigations on the austenitic stainless steel X6CrNiNb18-10 (AISI – 347) and concomitant atomistic simulations of a FeNi nanocrystalline model system have been performed in order to understand the basic mechanisms of fatigue damage under cyclic loading. Using electron backscatter diffraction (EBSD) the influence of deformation induced martensitic transformation and NbC size distribution on the fatigue crack formation has been demonstrated. The martensite nucleates prevalently at grain boundaries, triple points and at the specimen free surface and forms small (∼1 µm sized) differently oriented grains. The atomistic simulations show the role of regions of a high density of stacking faults for the martensitic transformation.

  9. Thermal fatigue. Materials modelling

    International Nuclear Information System (INIS)

    Siegele, D.; Fingerhuth, J.; Mrovec, M.

    2012-01-01

    In the framework of the ongoing joint research project 'Thermal Fatigue - Basics of the system-, outflow- and material-characteristics of piping under thermal fatigue' funded by the German Federal Ministry of Education and Research (BMBF) fundamental numerical and experimental investigations on the material behavior under transient thermal-mechanical stress conditions (high cycle fatigue V HCF and low cycle fatigue - LCF) are carried out. The primary objective of the research is the further development of simulation methods applied in safety evaluations of nuclear power plant components. In this context the modeling of crack initiation and growth inside the material structure induced by varying thermal loads are of particular interest. Therefore, three scientific working groups organized in three sub-projects of the joint research project are dealing with numerical modeling and simulation at different levels ranging from atomistic to micromechanics and continuum mechanics, and in addition corresponding experimental data for the validation of the numerical results and identification of the parameters of the associated material models are provided. The present contribution is focused on the development and experimental validation of material models and methods to characterize the damage evolution and the life cycle assessment as a result of thermal cyclic loading. The individual purposes of the subprojects are as following: - Material characterization, Influence of temperature and surface roughness on fatigue endurances, biaxial thermo-mechanical behavior, experiments on structural behavior of cruciform specimens and scatter band analysis (IfW Darmstadt) - Life cycle assessment with micromechanical material models (MPA Stuttgart) - Life cycle assessment with atomistic and damage-mechanical material models associated with material tests under thermal fatigue (Fraunhofer IWM, Freiburg) - Simulation of fatigue crack growth, opening and closure of a short crack under

  10. The Effect of Autoclave Sterilization on Resistance to Cyclic Fatigue of Hero Endodontic File #642 (6%) at Two Artificial Curvature.

    Science.gov (United States)

    Khabiri, Masoud; Ebrahimi, Maziar; Saei, Mohammad Reza

    2017-12-01

    File fracture can interfere with cleaning and shaping of the canal and compromise periradicular healing. Autoclave sterilization may prone the files to fracture. The purpose of the present study was to determine the effect of autoclave sterilization on the cyclic fatigue resistance of Hero642 rotary instrument in two curvatures of 45 and 60 degrees. For this experimental in-vitro study, 90 Nickel-Titanium HERO 642 rotary files #30 with 0.06 taper were selected. They were divided into two groups (curvature of 45 and 60 degree) of 45 files. Each group was then subdivided into 3 subgroups; group I: no sterilization, group II: 5 cycles of sterilization and group III: 10 cycles of sterilization. Files were used in artificial canals until fracture. The cyclic fatigue was measured as the number of cycles before fracture. The data was statically analyzed by Student's t-test and two-way analysis of variance. There was a significant difference in cyclic fatigue of two curvature of 45 and 60 degrees ( p = 0.001). However, sterilization process has no significant effect on cyclic fatigue of HERO files ( p = 0.557). Sterilization had no effect on the cyclic fatigue of HERO 642 files when used in curvature of 45 or 60 degrees.

  11. Cyclic Strain Resistance, Stress Response, Fatigue Life, and Fracture Behavior of High Strength Low Alloy Steel 300 M

    Science.gov (United States)

    Manigandan, K.; Srivatsan, T. S.; Tammana, Deepthi; Poorgangi, Behrang; Vasudevan, Vijay K.

    2014-05-01

    The focus of this technical manuscript is a record of the specific role of microstructure and test specimen orientation on cyclic stress response, cyclic strain resistance, and cyclic stress versus strain response, deformation and fracture behavior of alloy steel 300 M. The cyclic strain amplitude-controlled fatigue properties of this ultra-high strength alloy steel revealed a linear trend for the variation of log elastic strain amplitude with log reversals-to-failure, and log plastic strain amplitude with log reversals-to-failure for both longitudinal and transverse orientations. Test specimens of the longitudinal orientation showed only a marginal improvement over the transverse orientation at equivalent values of plastic strain amplitude. Cyclic stress response revealed a combination of initial hardening for the first few cycles followed by gradual softening for a large portion of fatigue life before culminating in rapid softening prior to catastrophic failure by fracture. Fracture characteristics of test specimens of this alloy steel were different at both the macroscopic and fine microscopic levels over the entire range of cyclic strain amplitudes examined. Both macroscopic and fine microscopic observations revealed fracture to be a combination of both brittle and ductile mechanisms. The underlying mechanisms governing stress response, deformation characteristics, fatigue life, and final fracture behavior are presented and discussed in light of the competing and mutually interactive influences of test specimen orientation, intrinsic microstructural effects, deformation characteristics of the microstructural constituents, cyclic strain amplitude, and response stress.

  12. Cyclic fatigue resistance of ProTaper Universal instruments when subjected to static and dynamic tests.

    Science.gov (United States)

    Lopes, Hélio P; Britto, Izabelle M O; Elias, Carlos N; Machado de Oliveira, Julio C; Neves, Mônica A S; Moreira, Edson J L; Siqueira, José F

    2010-09-01

    This study evaluated the number of cycles to fracture of ProTaper Universal S2 instruments when subjected to static and dynamic cyclic fatigue tests. ProTaper Universal S2 instruments were used until fracture in an artificial curved canal under rotational speed of 300 rpm in either a static or a dynamic test model. Afterward, the length of the fractured segments was measured and fractured surfaces and helical shafts analyzed by scanning electron microscopy (SEM). The number of cycles to fracture was significantly increased when instruments were tested in the dynamic model (Pductile mode. Plastic deformation was not observed in the helical shaft of fractured instruments. The number of cycles to fracture ProTaper Universal S2 instruments significantly increased with the use of instruments in a dynamic cyclic fatigue test compared with a static model. These findings reinforce the need for performing continuous pecking motions during rotary instrumentation of curved root canals. Copyright (c) 2010 Mosby, Inc. All rights reserved.

  13. Influence of different manufacturing methods on the cyclic fatigue of rotary nickel-titanium endodontic instruments.

    Science.gov (United States)

    Rodrigues, Renata C V; Lopes, Hélio P; Elias, Carlos N; Amaral, Georgiana; Vieira, Victor T L; De Martin, Alexandre S

    2011-11-01

    The aim of this study was to evaluate, by static and dynamic cyclic fatigue tests, the number of cycles to fracture (NCF) 2 types of rotary NiTi instruments: Twisted File (SybronEndo, Orange, CA), which is manufactured by a proprietary twisting process, and RaCe files (FKG Dentaire, La Chaux-de-Fonds, Switzerland), which are manufactured by grinding. Twenty Twisted Files (TFs) and 20 RaCe files #25/.006 taper instruments were allowed to rotate freely in an artificial curved canal at 310 rpm in a static or a dynamic model until fracture occurred. Measurements of the fractured fragments showed that fracture occurred at the point of maximum flexure in the midpoint of the curved segment. The NCF was significantly lower for RaCe instruments compared with TFs. The NCF was also lower for instruments subjected to the static test compared with the dynamic model in both groups. Scanning electron microscopic analysis revealed ductile morphologic characteristics on the fractured surfaces of all instruments and no plastic deformation in their helical shafts. Rotary NiTi endodontic instruments manufactured by twisting present greater resistance to cyclic fatigue compared with instruments manufactured by grinding. The fracture mode observed in all instruments was of the ductile type. Copyright © 2011 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  14. Influence of rotational speed on the cyclic fatigue of rotary nickel-titanium endodontic instruments.

    Science.gov (United States)

    Lopes, Hélio P; Ferreira, Alessandra A P; Elias, Carlos N; Moreira, Edson J L; de Oliveira, Júlio C Machado; Siqueira, José F

    2009-07-01

    During the preparation of curved canals, rotary nickel-titanium (NiTi) instruments are subjected to cyclic fatigue, which can lead to instrument fracture. Although several factors may influence the cyclic fatigue resistance of instruments, the role of the rotational speed remains uncertain. This study was intended to evaluate the effects of rotational speed on the number of cycles to fracture of rotary NiTi instruments. ProTaper Universal instruments F3 and F4 (Maillefer SA, Ballaigues, Switzerland) were used in an artificial curved canal under rotational speeds of 300 rpm or 600 rpm. The artificial canal was made of stainless steel, with an inner diameter of 1.5 mm, total length of 20 mm, and arc at the end with a curvature radius of 6 mm. The arc length was 9.4 mm and 10.6 mm on the straight part. The number of cycles required to fracture was recorded. Fractured surfaces and the helical shafts of the fractured instruments were analyzed by scanning electron microscopy. The results showed approximately a 30% reduction in the observed number of cycles to fracture as rotational speed was increased from 300 to 600 RPM (p ductile type, and no plastic deformation was observed on the helical shaft of fractured instruments. The present findings for both F3 and F4 ProTaper instruments revealed that the increase in rotational speed significantly reduced the number of cycles to fracture.

  15. The effect of brushing motion on the cyclic fatigue of rotary nickel titanium instruments

    Directory of Open Access Journals (Sweden)

    Gianluca Gambarini

    2010-12-01

    Full Text Available The goal of the study is to evaluate if the use of rotary nickel-titanium (RNT instruments, as Hedstroem files, is safe. Twelve twisted files (TF RNT instruments size 06-25 were selected and randomly divided in 2 groups of 6 instruments each. Group A (new instruments were used as control. Group B (test instruments were clinically used only as Hedstroem files in a canal that had been previously instrumented to the working length with other 06-25 RNT instruments. Group B instruments were used only in the straight portion of the canal (1 minute at 1000 rpm. A cyclic fatigue test was performed for each instrument of groups. Data were statistically analyzed (Student's t-test. Results showed no significant difference (P > 0.05 between groups A and B. Data confirmed that the use of TF instruments as Hedstroem files is a safe procedure. Cross section images and volumes of the same instrument, before and after cyclic fatigue testing, have been obtained by means of microtomographic analysis to evaluate possible microstructure alterations.

  16. Thermo-mechanical behavior of power electronic packaging assemblies: From characterization to predictive simulation of lifetimes

    Science.gov (United States)

    Dalverny, O.; Alexis, J.

    2018-02-01

    This article deals with thermo-mechanical behavior of power electronic modules used in several transportation applications as railway, aeronautic or automotive systems. Due to a multi-layered structures, involving different materials with a large variation of coefficient of thermal expansion, temperature variations originated from active or passive cycling (respectively from die dissipation or environmental constraint) induces strain and stresses field variations, giving fatigue phenomenon of the system. The analysis of the behavior of these systems and their dimensioning require the implementation of complex modeling strategies by both the multi-physical and the multi-scale character of the power modules. In this paper we present some solutions for studying the thermomechanical behavior of brazed assemblies as well as taking into account the interfaces represented by the numerous metallizations involved in the process assembly.

  17. Thermo-mechanical tests of a CFC divertor mock-up

    International Nuclear Information System (INIS)

    Cardella, A.; Akiba, M.; Duwe, R.; Di Pietro, E.; Suzuki, S.; Satoh, K.; Reheis, N.

    1994-01-01

    Thermo-mechanical tests have been performed on a divertor mock-up consisting of a metallic tube armoured with five carbon fibre composite tiles. The tube is inserted the tiles and brazed with TiCuSil braze (monoblock concept). The tube material is TZM, a molybdenum alloy, and the armour material is SEP CARB N112, a high conductivity carbon-carbon composite. Using special surface preparation consisting of laser drilling, small (≅ 500 μm) holes in the composite have been made to increase the surface wetted by the braze and the resistance. The mock-up has been tested at the JAERI 400 kW electron beam test facility JEBIS. The aim of the test was to assess the performance of the mock-up in screening and thermal fatigue tests with particular attention to the behaviour of the armour to heat sink joint. (orig.)

  18. Comparison of cyclic fatigue life of nickel-titanium files: an examination using high-speed camera

    Directory of Open Access Journals (Sweden)

    Taha Özyürek

    2017-08-01

    Full Text Available Objectives To determine the actual revolutions per minute (rpm values and compare the cyclic fatigue life of Reciproc (RPC, VDW GmbH, WaveOne (WO, Dentsply Maillefer, and TF Adaptive (TFA, Axis/SybronEndo nickel-titanium (NiTi file systems using high-speed camera. Materials and Methods Twenty RPC R25 (25/0.08, 20 WO Primary (25/0.08, and 20 TFA ML 1 (25/0.08 files were employed in the present study. The cyclic fatigue tests were performed using a dynamic cyclic fatigue testing device, which has an artificial stainless steel canal with a 60° angle of curvature and a 5-mm radius of curvature. The files were divided into 3 groups (group 1, RPC R25 [RPC]; group 2, WO Primary [WO]; group 3, TF Adaptive ML 1 [TFA]. All the instruments were rotated until fracture during the cyclic fatigue test and slow-motion videos were captured using high-speed camera. The number of cycles to failure (NCF was calculated. The data were analyzed statistically using one-way analysis of variance (ANOVA, p < 0.05. Results The slow-motion videos were indicated that rpm values of the RPC, WO, and TFA groups were 180, 210, and 425, respectively. RPC (3,464.45 ± 487.58 and WO (3,257.63 ± 556.39 groups had significantly longer cyclic fatigue life compared with TFA (1,634.46 ± 300.03 group (p < 0.05. There was no significant difference in the mean length of the fractured fragments. Conclusions Within the limitation of the present study, RPC and WO NiTi files showed significantly longer cyclic fatigue life than TFA NiTi file.

  19. Evaluation of the Cyclic Fatigue of WaveOne Gold and Reciproc Blue using Different Irrigating Medium

    Directory of Open Access Journals (Sweden)

    Saif alislam Muhammad

    2018-01-01

    Full Text Available This study aimed to assess the resistance to cyclic fatigue of reciprocating nickel-titanium (NiTi files (Wave One Gold and Reciproc Blue and assess the effect of glyde and sodium hypochlorite 5.25% as a gel and liquid on it during testing. A total of 80 new WaveOne Gold primary and Reciproc Blue R25 were tested. The 40 files of the same brand were randomly assigned into four groups (n=8 and submitted to the irrigating protocol as follows: Group 1: Testing without irrigating media, Group 2: Testing with glyde, Group 3: Testing with sodium hypochlorite 5.25% gel, Group 4: Testing with sodium hypochlorite 5.25% liquid, Group 5: testing with normal saline (control. The cyclic fatigue test was performed using the appropriate preset reciprocating mode (‘RECIPROC ALL’ or ‘WAVEONE ALL’ in a specially designed endodontic motor. Resistance to fracture was determined by recording the time. The instrument tested in stainless artificial canal with 60° angle of curvature and 5 mm radius of curvature. Resistance to cyclic fatigue of the same NiTi was affected by irrigating media. Reciproc Blue R25 was associated with a higher cyclic fatigue resistance in all groups compared to WaveOne Gold Primary. The study concluded that glyde, sodium hypochlorite 5.25% as a gel and as a liquid may reduce the resistance to cyclic fatigue of WaveOne Gold and Reciproc Blue significantly. However, the type of reciprocating instrument influenced cyclic fatigue resistance with Reciproc Blue R25 being more resistant than WaveOne Gold Primary.

  20. Influence of Cyclic Straining on Fatigue, Deformation, and Fracture Behavior of High-Strength Alloy Steel

    Science.gov (United States)

    Manigandan, K.; Srivatsan, T. S.; Vasudevan, V. K.; Tammana, D.; Poorganji, B.

    2016-01-01

    In this paper, the results of a study on microstructural influences on mechanical behavior of the high-strength alloy steel Tenax™ 310 are presented and discussed. Under the influence of fully reversed strain cycling, the stress response of this alloy steel revealed softening from the onset of deformation. Cyclic strain resistance exhibited a linear trend for the variation of both elastic strain amplitude with reversals-to-failure, and plastic strain amplitude with reversals-to-failure. Fracture morphology was essentially the same at the macroscopic level over the entire range of cyclic strain amplitudes examined. However, at the fine microscopic level, this high-strength alloy steel revealed fracture to be mixed-mode with features reminiscent of "locally" ductile and brittle mechanisms. The macroscopic mechanisms governing stress response at the fine microscopic level, resultant fatigue life, and final fracture behavior are presented and discussed in light of the mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the microstructural constituents during fully reversed strain cycling, cyclic strain amplitude, and resultant response stress.

  1. Influence of Nickel Particle Reinforcement on Cyclic Fatigue and Final Fracture Behavior of a Magnesium Alloy Composite

    Directory of Open Access Journals (Sweden)

    Manoj Gupta

    2012-06-01

    Full Text Available The microstructure, tensile properties, cyclic stress amplitude fatigue response and final fracture behavior of a magnesium alloy, denoted as AZ31, discontinuously reinforced with nano-particulates of aluminum oxide and micron size nickel particles is presented and discussed. The tensile properties, high cycle fatigue and final fracture behavior of the discontinuously reinforced magnesium alloy are compared with the unreinforced counterpart (AZ31. The elastic modulus and yield strength of the dual particle reinforced magnesium alloy is marginally higher than of the unreinforced counterpart. However, the tensile strength of the composite is lower than the monolithic counterpart. The ductility quantified by elongation to failure over 0.5 inch (12.7 mm gage length of the test specimen showed minimal difference while the reduction in specimen cross-section area of the composite is higher than that of the monolithic counterpart. At the microscopic level, cyclic fatigue fractures of both the composite and the monolithic alloy clearly revealed features indicative of the occurrence of locally ductile and brittle mechanisms. Over the range of maximum stress and at two different load ratios the cyclic fatigue resistance of the magnesium alloy composite is superior to the monolithic counterpart. The mechanisms responsible for improved cyclic fatigue life and resultant fracture behavior of the composite microstructure are highlighted.

  2. EFFECTS OF CYCLIC STATIC STRETCH ON FATIGUE RECOVERY OF TRICEPS SURAE IN FEMALE BASKETBALL PLAYERS

    Directory of Open Access Journals (Sweden)

    Mehri Ghasemia

    2013-04-01

    Full Text Available Static stretch is a safe and feasible method which usually is used before exercise to avoid muscle injury and to improve muscle performance. The purpose of this study was to determine the effects of cyclic static stretch (CSS on fatigue recovery of triceps surae (TS in female basketball players.Nine athlete volunteers between 20 and 30 years participated in this study containing two sessions. After warm-up a pressure cuff was fastened above the knee joint and its pressure was increased to 140 mmHg. The subjects were asked to perform one maximum voluntary contraction (MVC followed by a fatigue test including maximum isometric fatiguing contraction of TS. These steps were similar in both sessions. Then, a two-minute rest was included in the first session while 4 static stretches were performed to TS in the second session. After interventions, one MVC was done and the pressure cuff was released. During these steps, peak torque (PT and electromyography (EMG were recorded. The amount of lower leg pain was determined by the visual analogue scale (VAS. The value of PT increased significantly after CSS but its increase was not significant after rest. It seems that the effects of rest and CSS on the EMG parameters, PT and pain are similar.

  3. High temperature fatigue behaviour of TZM molybdenum alloy under mechanical and thermomechanical cyclic loads

    International Nuclear Information System (INIS)

    Shi, H.J.; Niu, L.S.; Korn, C.; Pluvinage, G.

    2000-01-01

    High temperature isothermal mechanical fatigue and in-phase thermomechanical fatigue (TMF) tests in load control were carried out on a molybdenum-based alloy, one of the best known of the refractory alloys, TZM. The stress-strain response and the cyclic life of the material were measured during the tests. The fatigue lives obtained in the in-phase TMF tests are lower than those obtained in the isothermal mechanical tests at the same load amplitude. It appears that an additional damage is produced by the reaction of mechanical stress cycles and temperature cycles in TMF situation. Ratcheting phenomenon occurred during the tests with an increasing creep rate and it was dependent on temperature and load amplitude. A model of lifetime prediction, based on the Woehler-Miner law, was discussed. Damage coefficients that are functions of the maximum temperature and the variation of temperature are introduced in the model so as to evaluate TMF lives in load control. With this method the lifetime prediction gives results corresponding well to experimental data

  4. Effect of size of alpha phases on cyclic deformation and fatigue crack initiation during fatigue of an alpha-beta titanium alloy

    Directory of Open Access Journals (Sweden)

    Sun Qiaoyan

    2018-01-01

    Full Text Available Alpha phase exhibits equiaxed or lamellar morphologies with size from submicron to microns in an alpha-beta titanium alloy. Cyclic deformation, slip characteristics and crack nucleation during fatigue in different microstructures of TC21 alloy (Ti-6Al-2Sn-2Zr-3Mo-1Cr-2Nb-0.1Si were systematically investigated and analyzed. During low-cycle fatigue, equiaxed microstructure (EM in TC21 alloy exhibits higher strength, ductility and longer low-cycle fatigue life than those of the lamellar microstructure (LM. There are more voids in the single lamellar alpha than the equiaxed alpha grains. As a result, voids more easily link up to form crack in the lamellar alpha phase than the equiaxed alpha phase. However, during high-cycle fatigue, the fine lamellar microstructure (FLM shows higher fatigue limit than bimodal microstructure (BM. The localized plastic deformation can be induced during high-cycle fatigue. The slip bands or twins are observed in the equiaxed and lamellar alpha phases(>1micron, which tends to form strain concentration and initiate fatigue crack. The localized slip within nanoscale alpha plates is seldom observed and extrusion/intrusion dispersedly distributed on the sample surface in FLM. This indicates that FLM show super resistance to fatigue crack which bring about higher fatigue limit than BM.

  5. Thermal and thermo-mechanical simulation of laser assisted machining

    International Nuclear Information System (INIS)

    Germain, G.; Dal Santo, P.; Lebrun, J. L.; Bellett, D.; Robert, P.

    2007-01-01

    Laser Assisted Machining (LAM) improves the machinability of materials by locally heating the workpiece just prior to cutting. The heat input is provided by a high power laser focused several millimeters in front of the cutting tool. Experimental investigations have confirmed that the cutting force can be decreased, by as much as 40%, for various materials (tool steel, titanium alloys and nickel alloys). The laser heat input is essentially superficial and results in non-uniform temperature profiles within the depth of the workpiece. The temperature field in the cutting zone is therefore influenced by many parameters. In order to understand the effect of the laser on chip formation and on the temperature fields in the different deformation zones, thermo-mechanical simulation were undertaken. A thermo-mechanical model for chip formation with and without the laser was also undertaken for different cutting parameters. Experimental tests for the orthogonal cutting of 42CrMo4 steel were used to validate the simulation via the prediction of the cutting force with and without the laser. The thermo-mechanical model then allowed us to highlight the differences in the temperature fields in the cutting zone with and without the laser. In particular, it was shown that for LAM the auto-heating of the material in the primary shear zone is less important and that the friction between the tool and chip also generates less heat. The temperature fields allow us to explain the reduction in the cutting force and the resulting residual stress fields in the workpiece

  6. Influence of combined impact and cyclic loading on the overall fatigue life of forged steel, EA4T

    Energy Technology Data Exchange (ETDEWEB)

    Malekzadeh, A.; Hadidi-Moud, S.; Farhangdoost, Kh [Ferdowsi University of Mashhad, Mashhad (Iran, Islamic Republic of)

    2017-03-15

    The performance of forged steel, EA4T, used in rail industry, under simulated in service conditions, i.e. combined impact - cyclic loading, was investigated through a comprehensive experimental programme. The standard Paris-Erdogan fatigue design curve parameters, m and C, were calibrated to account for the effect of the impact component of loading. A minimum threshold for impact load component, identified in the experiments, was also incorporated in the proposed empirical model. Comparison with experimental findings indicated that this “modified” Fatigue design curve could predict the fatigue life of pre impact loaded specimens with sufficient accuracy. It was therefore suggested that the modified model may be used as a novel design tool for predicting the overall fatigue life of components made of this material under the specified combined impact and fatigue loading conditions.

  7. Cyclic fatigue resistance of R-Pilot, WaveOne Gold Glider, and ProGlider glide path instruments.

    Science.gov (United States)

    Keskin, Cangül; İnan, Uğur; Demiral, Murat; Keleş, Ali

    2018-02-17

    The aim of the present study was to compare the cyclic fatigue resistance of R-Pilot (VDW; Munich, Germany) with ProGlider (Denstply Sirona; Ballaigues, Switzerland) and WaveOne Gold Glider (Denstply Sirona; Ballaigues, Switzerland) glide path instruments. R-Pilot, ProGlider, and WaveOne Gold Glider instruments were collected (n = 15) and tested in a dynamic cyclic fatigue test device, which has an artificial canal with 60° angle of curvature and a 5-mm radius of curvature. All instruments were operated until fracture occurred, and both time to fracture (TF) and the lengths of the fractured fragments were recorded. Mean and standard deviations of TF and fragment length were calculated for each reciprocating system. TF data and fractured fragment length data were subjected to one-way ANOVA and post-hoc Tukey tests (P  0.05). Weibull analysis revealed that WaveOne Gold Glider showed the highest predicted TF value for 99% survival rate, which was followed by R-Pilot and ProGlider. Regarding the length of the fractured tips, there were no significant differences among the instruments (P > 0.05). The reciprocating WaveOne Gold Glider and R-Pilot instruments had significantly higher cyclic fatigue resistance than rotary ProGlider instruments. This study reported that novel reciprocating glide path instruments exhibited higher cyclic fatigue resistance than rotating glide path instrument.

  8. Operating experience with the Harwell thermo-mechanical generators

    International Nuclear Information System (INIS)

    Cooke-Yarborough, E.H.

    1980-06-01

    The Stirling-cycle thermo-mechanical generator (TMG) provides small amounts of electrical power continuously over long periods, while requiring much less fuel than other power sources running from hydrocarbon fuel or radio-isotopes. Two of these 25-watt generators, fuelled by propane, have been used to power the UK National Buoy on two successive missions. A total of more than three years experience at sea has now been accumulated. In addition, a 60-watt version has provided the power for a major lighthouse for more than a year. An early development version of the Thermo-mechanical Generator, adapted to run from the heat of a radio-isotope source, was loaded with strontium 90 titanate in October 1974 and has run continuously in the laboratory ever since. The improvements and changes found necessary in the course of 90,000 generator-hours of running time are described, and the improvements in operational performance and reliability which have resulted are outlined. (author)

  9. Thermo-mechanical modelling of salt caverns due to fluctuating loading conditions.

    Science.gov (United States)

    Böttcher, N.

    2015-12-01

    This work summarizes the development and application of a numerical model for the thermo-mechanical behaviour of salt caverns during cyclic gas storage. Artificial salt caverns are used for short term energy storage, such as power-to-gas or compressed air energy storage. Those applications are characterized by highly fluctuating operation pressures due to the unsteady power levels of power plants based on renewable energy. Compression and expansion of the storage gases during loading and unloading stages lead to rapidly changing temperatures in the host rock of the caverns. This affects the material behaviour of the host rock within a zone that extends several meters into the rock mass adjacent to the cavern wall, and induces thermo-mechanical stresses and alters the creep response.The proposed model features the thermodynamic behaviour of the storage medium, conductive heat transport in the host rock, as well as temperature dependent material properties of rock salt using different thermo-viscoplastic material models. The utilized constitutive models are well known and state-of-the-art in various salt mechanics applications. The model has been implemented into the open-source software platform OpenGeoSys. Thermal and mechanical processes are solved using a finite element approach, coupled via a staggered coupling scheme. The simulation results allow the conclusion, that the cavern convergence rate (and thus the efficiency of the cavern) is highly influenced by the loading cycle frequency and the resulting gas temperatures. The model therefore allows to analyse the influence of operation modes on the cavern host rock or on neighbouring facilities.

  10. Cyclic grain boundary migration during high temperature fatigue--I: microstructural observations

    International Nuclear Information System (INIS)

    Langdon, T.G.; Gifkins, R.S.

    1983-01-01

    Experiments were conducted on high purity lead at room temperature using reverse bending and torsion fatigue at low cyclic frequencies (less than or equal to1.50 Hz). Metallographic observations after testing show that there is a one-to-one correspondence between the markings from grain boundary migration and the number and pattern of cyclic loading, and this correspondence is maintained up to >100 cycles. Grain boundary sliding occurs in each cycle in addition to the migration, and this leads to the development of broad triple point folds. If the strain amplitude is maintained constant, it is shown that the average distance migrated in each cycle increases as the imposed frequency is decreased. The distance migrated is often exceptionally large in the first cycle of testing, and there is often a similar large initial displacement if the test is interrupted for periods of time from 1 to 24 h and then continued. For large grain sizes (greater than or equal to 2000μm), the migration markings may lead to a zig-zag pattern where the individual segments lie fairly close to 45 0 to the stress axis. A model is described which accounts for the one-to-one correspondence and which is consistent with a fine structure observed within the migration markings

  11. Survival Analysis of Factors Influencing Cyclic Fatigue of Nickel-Titanium Endodontic Instruments

    Directory of Open Access Journals (Sweden)

    Eva Fišerová

    2015-01-01

    Full Text Available Objective. The aim of this study was to validate a survival analysis assessing the effect of type of rotary system, canal curvature, and instrument size on cyclic resistance. Materials and Methods. Cyclic fatigue testing was carried out in stainless steel artificial canals with radii of curvature of 3 or 5 mm and the angle of curvature of 60 degrees. All the instruments were new and 25 mm in working length, and ISO colour coding indicated the instrument size (yellow for size 20; red for size 25. Wizard Navigator instruments, Mtwo instruments, ProTaper instruments, and Revo-S instruments were passively rotated at 250 rotations per minute, and the time fracture was being recorded. Subsequently, fractographic analysis of broken tips was performed by scanning electron microscope. The data were then analysed by the Kaplan-Meier estimator of the survival function, the Cox proportional hazards model, the Wald test for regression covariates, and the Wald test for significance of regression model. Conclusion. The lifespan registered for the tested instruments was Mtwo > Wizard Navigator > Revo-S > ProTaper; 5 mm radius > 3 mm radius; and yellow > red in ISO colour coding system.

  12. Fatigue crack propagation under combined cyclic mechanical loading and electric field in piezoelectric ceramics

    International Nuclear Information System (INIS)

    Shirakihara, Kaori; Tanaka, Keisuke; Akiniwa, Yoshiaki; Suzuki, Yasuyoshi; Mukai, Hirokatsu

    2006-01-01

    Fatigue crack propagation tests of PZT specimens were performed under cyclic four-point bending with and without superposition of electric fields. The specimens were poled in the longitudinal direction (PL specimens) perpendicular to the crack plane. The crack propagation rate for the case of open circuit was faster than that for the case of short circuit. The application of a negative or positive electric field parallel to the poling direction accelerated the crack propagation rate, and the amount of acceleration was larger for the case of the negative field. The change of the crack propagation rate with crack extension can be divided into three regions. In the region I, the crack propagation rate decreases with increasing crack length, and then turn to increase in the region III. In the region II, the propagation rate is nearly constant. The mechanisms of fatigue crack propagation were correlated to domain switching near the crack tip. The grain boundary fracture was predominant in the low-rate region, while transgranular fracture became abundant on the unstable fracture surface. (author)

  13. Dynamic and cyclic fatigue of engine-driven rotary nickel-titanium endodontic instruments.

    Science.gov (United States)

    Haïkel, Y; Serfaty, R; Bateman, G; Senger, B; Allemann, C

    1999-06-01

    The absence of adequate testing standards for engine-driven nickel-titanium (NiTi) instruments necessitates further study of these instruments in all areas. This study examined three groups of engine-driven rotary NiTi endodontic instruments (Profile, Hero, and Quantec) and assessed the times for dynamic fracture in relation to the radius of curvature to which the instruments were subjected during preparation, with the instrument diameter determined by size and taper and the mode by which the fracture occurred. Ten instruments were randomly selected representing each size and taper for each group and for each radius of curvature: 600 in total. The instruments were rotated at 350 rpm and introduced into a tempered steel curve that simulated a canal. Two radii of curvature of canals were used: 5 and 10 mm. Time at fracture was noted for all files, and the fracture faces of each file were analyzed with scanning electron microscopy. Radius of curvature was found to be the most significant factor in determining the fatigue resistance of the files. As radius of curvature decreased, fracture time decreased. Taper of files was found to be significant in determining fracture time. As diameter increased, fracture time decreased. In all cases, fracture was found to be of a ductile nature, thus implicating cyclic fatigue as a major cause of failure and necessitating further analyses and setting of standards in this area.

  14. Cyclic fatigue of nickel-titanium rotary instruments in a double (S-shaped) simulated curvature.

    Science.gov (United States)

    Al-Sudani, Dina; Grande, Nicola M; Plotino, Gianluca; Pompa, Giorgio; Di Carlo, Stefano; Testarelli, Luca; Gambarini, Gianluca

    2012-07-01

    The goal of the present study was to test the fatigue resistance of nickel-titanium rotary files in a double curvature (S-shaped) artificial root canal and to compare those results with single curvature artificial root canals. Two nickel-titanium endodontic instruments consisting of identical instrument sizes (constant .06 taper and 0.25 tip diameter) were tested, ProFile instruments and Vortex instruments. Both instruments were tested for fatigue inside an artificial canal with a double curvature and inside a curved artificial canal with a single curvature. Ten instruments for each group were tested to fracture in continuous rotary motion at 300 rpm. Number of cycles to failure (NCF) was calculated to the nearest whole number, and the length of the fractured fragment was measured in millimeters. Data were statistically analyzed with a level of significance set at 95% confidence level. The NCF value was always statistically lower in the double curved artificial canal when compared with the single curve (P instruments of the same size of different brand only in the single curve; ProFile registered a mean of 633.5 ± 75.1 NCF, whereas Vortex registered a mean of 548 ± 48.9 NCF. Regardless of the differences between the instruments used in the present study, the results suggest that the more complex is the root canal, the more adverse are the effects on the cyclic fatigue resistance of the instruments. Copyright © 2012 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  15. Cyclic fatigue resistance tests of Nickel-Titanium rotary files using simulated canal and weight loading conditions

    Directory of Open Access Journals (Sweden)

    Ok-In Cho

    2013-02-01

    Full Text Available Objectives This study compared the cyclic fatigue resistance of nickel-titanium (NiTi files obtained in a conventional test using a simulated canal with a newly developed method that allows the application of constant fatigue load conditions. Materials and Methods ProFile and K3 files of #25/.06, #30/.06, and #40/.04 were selected. Two types of testing devices were built to test their fatigue performance. The first (conventional device prescribed curvature inside a simulated canal (C-test, the second new device exerted a constant load (L-test whilst allowing any resulting curvature. Ten new instruments of each size and brand were tested with each device. The files were rotated until fracture and the number of cycles to failure (NCF was determined. The NCF were subjected to one-way ANOVA and Duncan's post-hoc test for each method. Spearman's rank correlation coefficient was computed to examine any association between methods. Results Spearman's rank correlation coefficient (ρ = -0.905 showed a significant negative correlation between methods. Groups with significant difference after the L-test divided into 4 clusters, whilst the C-test gave just 2 clusters. From the L-test, considering the negative correlation of NCF, K3 gave a significantly lower fatigue resistance than ProFile as in the C-test. K3 #30/.06 showed a lower fatigue resistance than K3 #25/.06, which was not found by the C-test. Variation in fatigue test methodology resulted in different cyclic fatigue resistance rankings for various NiTi files. Conclusions The new methodology standardized the load during fatigue testing, allowing determination fatigue behavior under constant load conditions.

  16. Application of cyclic J-integral to low cycle fatigue crack growth of Japanese carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Miura, N.; Fujioka, T.; Kashima, K. [and others

    1997-04-01

    Piping for LWR power plants is required to satisfy the LBB concept for postulated (not actual) defects. With this in mind, research has so far been conducted on the fatigue crack growth under cyclic loading, and on the ductile crack growth under excessive loading. It is important, however, for the evaluation of the piping structural integrity under seismic loading condition, to understand the fracture behavior under dynamic and cyclic loading conditions, that accompanies large-scale yielding. CRIEPI together with Hitachi have started a collaborative research program on dynamic and/or cyclic fracture of Japanese carbon steel (STS410) pipes in 1991. Fundamental tensile property tests were conducted to examine the effect of strain rate on tensile properties. Cracked pipe fracture tests under some loading conditions were also performed to investigate the effect of dynamic and/or cyclic loading on fracture behavior. Based on the analytical considerations for the above tests, the method to evaluate the failure life for a cracked pipe under cyclic loading was developed and verified. Cyclic J-integral was introduced to predict cyclic crack growth up to failure. This report presents the results of tensile property tests, cracked pipe fracture tests, and failure life analysis. The proposed method was applied to the cracked pipe fracture tests. The effect of dynamic and/or cyclic loading on pipe fracture was also investigated.

  17. Cyclic softening as a parameter for prediction of remnant creep rupture life of a Indian reduced activation ferritic–martensitic (IN-RAFM) steel subjected to fatigue exposures

    Energy Technology Data Exchange (ETDEWEB)

    Sarkar, Aritra, E-mail: aritra@igcar.gov.in [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102, Tamil Nadu (India); Vijayanand, V.D.; Shankar, Vani; Parameswaran, P.; Sandhya, R.; Laha, K.; Mathew, M.D.; Jayakumar, T. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102, Tamil Nadu (India); Rajendrakumar, E. [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India)

    2014-12-15

    Sequential fatigue-creep tests were conducted on Indian reduced activation ferritic–martensitic steel at 823 K leading to sharp decrease in residual creep life with increase in prior fatigue exposures. Extensive recovery of martensitic-lath structure taking place during fatigue deformation, manifested as cyclic softening in the cyclic stress response, shortens the residual creep life. Based on the experimental results, cyclic softening occurring during fatigue stage can be correlated with residual creep life, evolving in an empirical model which predicts residual creep life as a function of cyclic softening. Predicted creep lives for specimens pre-cycled at various strain amplitudes are explained on the basis of mechanism of cyclic softening.

  18. Thermo-mechanical process for treatment of welds

    International Nuclear Information System (INIS)

    Malik, R.K.

    1980-03-01

    Benefits from thermo-mechanical processing (TMP) of austenitic stainless steel weldments, analogous to hot isostatic pressing (HIP) of castings, most likely result from compressive plastic deformation, enhanced diffusion, and/or increased dislocation density. TMP improves ultrasonic inspectability of austenitic stainless steel welds owing to: conversion of cast dendrites into equiaxed austenitic grains, reduction in size and number of stringers and inclusions, and reduction of delta ferrite content. TMP induces structural homogenization and healing of void-type defects and thus contributes to an increase in elongation, impact strength, and fracture toughness as well as a significant reduction in data scatter for these properties. An optimum temperature for TMP or HIP of welds is one which causes negligible grain growth and an acceptable reduction in yield strength, and permits healing of porosity

  19. The Cyclic Mechanical and Fatigue Properties of Ferroanelastic Beta Prime Gold Cadmium. Ph.D. Thesis. Final Report

    Science.gov (United States)

    Karz, R. S.

    1973-01-01

    The fatigue behavior of beta prime Au1.05Cd0.95 alloy was investigated and found to be exceptional for certain orientations with lives of 10,000 to 1,000,000 cycles at total strain amplitudes above 0.05 not uncommon. Fatigue lives were influenced principally by the stress level which controlled the amount of plastic deformation, and stress fatigue resistance was low compared with most metals. Failure always exhibited brittle characteristics. An algorithm was devised to predict mechanical behavior from the twin system orientations and was found in good agreement with experiment for longitudinal strains above 0.04. The cyclic mechanical properties were examined, and a model for the behavior was proposed utilizing previous theories of the restoring force and the Peierls-Nabarro stress for twinning and new concepts. Gold-cadmium was found to have certain strain fatigue resistant applications, particularly in electronics where the alloy's high electrical conductivity is utilized.

  20. Cyclic stress-strain behaviour under thermomechanical fatigue conditions - Modeling by means of an enhanced multi-component model

    Energy Technology Data Exchange (ETDEWEB)

    Christ, H J [Institut fuer Werkstofftechnik, Universitaet Siegen, D-57068 Siegen (Germany); Bauer, V, E-mail: hans-juergen.christ@uni-siegen.d [Wieland Werke AG, Graf-Arco Str. 36, D-89072 Ulm (Germany)

    2010-07-01

    The cyclic stress-strain behaviour of metals and alloys in cyclic saturation can reasonably be described by means of simple multi-component models, such as the model based on a parallel arrangement of elastic-perfectly plastic elements, which was originally proposed by Masing already in 1923. This model concept was applied to thermomechanical fatigue loading of two metallic engineering materials which were found to be rather oppositional with respect to cyclic plastic deformation. One material is an austenitic stainless steel of type AISI304L which shows dynamic strain aging (DSA) and serves as an example for a rather ductile alloy. A dislocation arrangement was found after TMF testing deviating characteristically from the corresponding isothermal microstructures. The second material is a third-generation near-gamma TiAl alloy which is characterized by a very pronounced ductile-to-brittle transition (DBT) within the temperature range of TMF cycling. Isothermal fatigue testing at temperatures below the DBT temperature leads to cyclic hardening, while cyclic softening was found to occur above DBT. The combined effect under TMF leads to a continuously developing mean stress. The experimental observations regarding isothermal and non-isothermal stress-strain behaviour and the correlation to the underlying microstructural processes was used to further develop the TMF multi-composite model in order to accurately predict the TMF stress-strain response by taking the alloy-specific features into account.

  1. Role of loading direction on cyclic behaviour characteristics of AM30 extrusion and its fatigue damage modelling

    Energy Technology Data Exchange (ETDEWEB)

    Roostaei, Ali A., E-mail: aaroostaei@uwaterloo.ca; Jahed, Hamid, E-mail: hjahed@uwaterloo.ca

    2016-07-18

    Anisotropic fatigue and cyclic behaviour of AM30 Mg alloy extrusion is investigated by performing fully-reversed strain-controlled tension-compression cyclic tests at strain amplitudes between 0.3% and 2.3%, along extrusion (ED) and transverse (TD) directions. The shapes of half-life hysteresis loops suggest the predominance of slip and twinning/de-twinning mechanisms below and above the strain amplitude of 0.5%, respectively. The twinning/de-twinning occurrence is found to be more extensive during straining along ED, which results in higher asymmetry of hysteresis loops, and thereby, higher induced mean stress. This adversely affects the fatigue resistance and yields to less number of cycles before failure in ED. Optical microscopy and texture analysis are employed to validate the findings. In addition, fracture surfaces are studied by scanning electron microscopy to identify the sources of fatigue crack initiation. Persistent slip bands (PSBs) and twin lamellae interfaces are evidenced as crack initiation sites at low and high strain amplitudes, respectively. Cracks emanated from debonded inclusion interface are also observed. Lastly, estimated fatigue life by Smith-Watson-Topper (SWT) and Jahed-Varvani (JV) fatigue models are compared with experimental life obtained through this study as well as the ones reported in the literature. The JV energy model is proven to yield better life predictions.

  2. Thermo-mechanical properties of SOFC components investigated by a combined method

    DEFF Research Database (Denmark)

    Teocoli, Francesca; Esposito, Vincenzo; Ramousse, Severine

    , and differential thermo-mechanical behavior at each layer. The combination of such factors can have a critical effect on the final shape and microstructure, and on the mechanical integrity. Thermo-mechanical properties and sintering mechanisms of important SOFC materials (CGO, YSZ, ScYSZ) were systematically...

  3. Effects of electropolishing surface treatment on the cyclic fatigue resistance of BioRace nickel-titanium rotary instruments.

    Science.gov (United States)

    Lopes, Hélio P; Elias, Carlos N; Vieira, Victor T L; Moreira, Edson J L; Marques, Raquel V L; de Oliveira, Julio C Machado; Debelian, Gilberto; Siqueira, José F

    2010-10-01

    This study evaluated the influence of electropolishing surface treatment on the number of cycles to fracture of BioRace rotary nickel-titanium endodontic instruments. BioRace size BR5C instruments with or without electropolishing surface treatment were used in an artificial curved canal under rotational speed of 300 rpm until fracture. Fractured surfaces and the helical shafts of fractured instruments were analyzed by scanning electron microscopy (SEM). Polished instruments displayed a significantly higher number of cycles to fracture when compared with nonpolished instruments (P ductile morphologic characteristics. Evaluation of the separated fragments after cyclic fatigue testing showed the presence of microcracks near the fracture surface. Polished instruments exhibited fine cracks that assumed an irregular path (zigzag crack pattern), whereas nonpolished instruments showed cracks running along the machining grooves. Electropolishing surface treatment of BioRace endodontic instruments significantly increased the cyclic fatigue resistance. Copyright © 2010 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  4. Fatigue behaviour of core-spun yarns containing filament by means of cyclic dynamic loading

    Science.gov (United States)

    Esin, S.; Osman, B.

    2017-10-01

    The behaviour of yarns under dynamic loading is important that leads to understand the growth characteristics which is exposed to repetitive loadings during usage of fabric made from these yarns. Fabric growth is undesirable property that originated from low resilience characteristics of fabric. In this study, the effects of the filament fineness and yarn linear density on fatigue behaviour of rigid-core spun yarns were determined. Cotton covered yarns containing different filament fineness of polyester (PET) draw textured yarns (DTY) (100d/36f, 100d/96f, 100d/144f, 100d/192f and 100d/333f) and yarn linear densities (37 tex, 30 tex, 25 tex and 21 tex) were manufactured by using a modified ring spinning system at the same spinning parameters. Repetitive loads were applied for 25 cycles at levels between 0.1 and 3 N. Dynamic modulus and dynamic strain of yarn samples were analyzed statistically. Results showed that filament fineness and yarn linear density have significance effect on dynamic modulus and dynamic strain after cyclic loading.

  5. Experimental evaluation on the influence of autoclave sterilization on the cyclic fatigue of new nickel-titanium rotary instruments.

    Science.gov (United States)

    Plotino, Gianluca; Costanzo, Alberto; Grande, Nicola M; Petrovic, Renata; Testarelli, Luca; Gambarini, Gianluca

    2012-02-01

    The purpose of this study was to evaluate the effect of autoclave sterilization on cyclic fatigue resistance of rotary endodontic instruments made of traditional and new nickel-titanium (NiTi) alloys. Four NiTi rotary endodontic instruments of the same size (tip diameter 0.40 mm and constant .04 taper) were selected: K3, Mtwo, Vortex, and K3 XF prototypes. Each group was then divided into 2 subgroups, unsterilized instruments and sterilized instruments. The sterilized instruments were subjected to 10 cycles of autoclave sterilization. Twelve files from each different subgroup were tested for cyclic fatigue resistance. Means and standard deviations of number of cycles to failure (NCF) and fragment length of the fractured tip were calculated for each group, and data were statistically analyzed (P instruments for each type of file, differences were statistically significant (P instruments did not show significant differences (P > .05) in the mean NCF as a result of sterilization cycles (K3, 424 versus 439 NCF; Mtwo, 409 versus 419 NCF; Vortex, 454 versus 480 NCF). Comparing the results among the different groups, K3 XF (either sterilized or not) showed a mean NCF significantly higher than all other files (P endodontic instruments except for the K3 XF prototypes of rotary instruments that demonstrated a significant increase of cyclic fatigue resistance. Copyright © 2012 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  6. Fatigue Assessment of Nickel-Titanium Peripheral Stents: Comparison of Multi-Axial Fatigue Models

    Science.gov (United States)

    Allegretti, Dario; Berti, Francesca; Migliavacca, Francesco; Pennati, Giancarlo; Petrini, Lorenza

    2018-02-01

    Peripheral Nickel-Titanium (NiTi) stents exploit super-elasticity to treat femoropopliteal artery atherosclerosis. The stent is subject to cyclic loads, which may lead to fatigue fracture and treatment failure. The complexity of the loading conditions and device geometry, coupled with the nonlinear material behavior, may induce multi-axial and non-proportional deformation. Finite element analysis can assess the fatigue risk, by comparing the device state of stress with the material fatigue limit. The most suitable fatigue model is not fully understood for NiTi devices, due to its complex thermo-mechanical behavior. This paper assesses the fatigue behavior of NiTi stents through computational models and experimental validation. Four different strain-based models are considered: the von Mises criterion and three critical plane models (Fatemi-Socie, Brown-Miller, and Smith-Watson-Topper models). Two stents, made of the same material with different cell geometries are manufactured, and their fatigue behavior is experimentally characterized. The comparison between experimental and numerical results highlights an overestimation of the failure risk by the von Mises criterion. On the contrary, the selected critical plane models, even if based on different damage mechanisms, give a better fatigue life estimation. Further investigations on crack propagation mechanisms of NiTi stents are required to properly select the most reliable fatigue model.

  7. Fatigue Assessment of Nickel-Titanium Peripheral Stents: Comparison of Multi-Axial Fatigue Models

    Science.gov (United States)

    Allegretti, Dario; Berti, Francesca; Migliavacca, Francesco; Pennati, Giancarlo; Petrini, Lorenza

    2018-03-01

    Peripheral Nickel-Titanium (NiTi) stents exploit super-elasticity to treat femoropopliteal artery atherosclerosis. The stent is subject to cyclic loads, which may lead to fatigue fracture and treatment failure. The complexity of the loading conditions and device geometry, coupled with the nonlinear material behavior, may induce multi-axial and non-proportional deformation. Finite element analysis can assess the fatigue risk, by comparing the device state of stress with the material fatigue limit. The most suitable fatigue model is not fully understood for NiTi devices, due to its complex thermo-mechanical behavior. This paper assesses the fatigue behavior of NiTi stents through computational models and experimental validation. Four different strain-based models are considered: the von Mises criterion and three critical plane models (Fatemi-Socie, Brown-Miller, and Smith-Watson-Topper models). Two stents, made of the same material with different cell geometries are manufactured, and their fatigue behavior is experimentally characterized. The comparison between experimental and numerical results highlights an overestimation of the failure risk by the von Mises criterion. On the contrary, the selected critical plane models, even if based on different damage mechanisms, give a better fatigue life estimation. Further investigations on crack propagation mechanisms of NiTi stents are required to properly select the most reliable fatigue model.

  8. Low-cycle fatigue and cyclic deformation behavior of Type 16-8-2 weld metal at elevated temperature

    International Nuclear Information System (INIS)

    Raske, D.T.

    1977-01-01

    The low-cycle fatigue behavior of Type 16-8-2 stainless steel ASA weld metal at 593 0 C was investigated, and the results are compared with existing data for Type 316 stainless steel base metal. Tests were conducted under axial strain control and at a constant axial strain rate of 4 x 10 -3 s -1 for continuous cyclic loadings as well as hold times at peak tensile strain. Uniform-gauge specimens were machined longitudinally from the surface and root areas of 25.4-mm-thick welded plate and tested in the as-welded condition. Results indicate that the low-cycle fatigue resistance of this weld metal is somewhat better than that of the base metal for continuous-cycling conditions and significantly better for tension hold-time tests. This is attributed to the fine duplex delta ferrite-austenite microstructure in the weld metal. The initial monotonic tensile properties and the cyclic stress-strain behavior of this material were also determined. Because the cyclic changes in mechanical properties are strain-history dependent, a unique cyclic stress-strain curve does not exist for this material

  9. Multi-scale analysis of behavior and fatigue life of 304L stainless under cyclic loading with pre-hardening

    International Nuclear Information System (INIS)

    Belattar, A.

    2013-01-01

    This study investigates the effects of loading history on the cyclic stress-strain curve and fatigue behavior of 304L stainless steel at room temperature. Tension-compression tests were performed on the same specimen under controlled strain, using several loading sequences of increasing or decreasing amplitude. The results showed that fatigue life is significantly reduced by the previous loading history. A previously developed method for determining the effect of prehardening was evaluated. Microstructural analyses were also performed; the microstructures after pre-loading and their evolution during the fatigue cycles were characterized by TEM. The results of these analyses improve our understanding of the macroscopic properties of 304L stainless steel and can help us identify the causes of failure and lifetime reduction. (author)

  10. Hydro-thermo-mechanical response of a fractured rock block

    International Nuclear Information System (INIS)

    Kelkar, S.; Zyvoloski, G.

    1990-01-01

    Hydro-thermo-mechanical effects in fractured rocks are important in many engineering applications and geophysical processes. Modeling these effects is made difficult by the fact that the governing equations are nonlinear and coupled, and the problems to be solved are three dimensional. In this paper we describe a numerical code developed for this purpose. The code is finite element based to allow for complicated geometries, and the time differencing is implicit, allowing for large time steps. The use of state-of-the-art equation solvers has resulted in a practical code. The code is capable of fully three dimensional simulations, however, in this paper we consider only the case of two dimensional heat and mass flow coupled to one dimensional deformation. Partial verification of the code is obtained by comparison with published semianalytical results. Several examples are presented to demonstrate the effects of matrix expansion, due to pore pressure and heating, on fracture opening due to fluid injection. 16 refs., 11 figs

  11. Ash fusion and thermo-mechanical (TMA) analyses

    Energy Technology Data Exchange (ETDEWEB)

    Creelman, R.A. [R.A. Creelman and Associates, Epping, NSW (Australia)

    1996-10-01

    Various tests and analytical techniques are used to evaluate the potential of coals to foul and slag furnace surfaces. This paper compares three thermo-mechanical analyses (TMA) techniques, the Australian Coal Industry Research Laboratories (ACIRL) `Improved Ash Fusion` test, the HRL Technologies Pty Ltd test, and the Commonwealth Scientific and Industrial Research Organisation test. The ACIRL test appears to the contender for becoming a standard test that will replace the ash fusibility temperatures test (AFT). The series of events which produce a fused mass is outlined from observations in the course of an experiment conducted by ACARP. The paper concludes that results from tests based on TMA quantify the extent of shrinkage and indicate temperatures at which rapid shrinkage occurs and which correspond to the formation of liquid phases that can be identified on ternary phase diagrams. Temperatures corresponding to particular extents of shrinkage and the existence and extent of formation of these phases, as quantified by the magnitude of `peaks` in the TMA test, provide an alternative basis for defining ash fusibility temperatures. Shrinkage procedures provide alternatives to existing AFTs, as well as techniques for trouble-shooting problems in existing plant. (author). 1 fig., 10 refs.

  12. Thermo-mechanical characterization of ceramic pebbles for breeding blanket

    Energy Technology Data Exchange (ETDEWEB)

    Lo Frano, Rosa, E-mail: rosa.lofrano@ing.unipi.it; Aquaro, Donato; Scaletti, Luca

    2016-11-01

    Highlights: • Experimental activities to characterize the Li{sub 4}SiO{sub 4}. • Compression tests of pebbles. • Experimental evaluation of thermal conductivity of pebbles bed at different temperatures. • Experimental test with/without compression load. - Abstract: An open issue for fusion power reactor is to design a suitable breeding blanket capable to produce the necessary quantity of the tritium and to transfer the energy of the nuclear fusion reaction to the coolant. The envisaged solution called Helium-Cooled Pebble Bed (HCPB) breeding blanket foresees the use of lithium orthosilicate (Li{sub 4}SiO{sub 4}) or lithium metatitanate (Li{sub 2}TiO{sub 3}) pebble beds. The thermal mechanical properties of the candidate pebble bed materials are presently extensively investigated because they are critical for the feasibility and performances of the numerous conceptual designs which use a solid breeder. This study is aimed at the investigation of mechanical properties of the lithium orthosilicate and at the characterization of the main chemical, physical and thermo-mechanical properties taking into account the production technology. In doing that at the Department of Civil and Industrial Engineering (DICI) of the University of Pisa adequate experiments were carried out. The obtained results may contribute to characterize the material of the pebbles and to optimize the design of the envisaged fusion breeding blankets.

  13. Cyclic fatigue resistance of RaCe and Mtwo rotary files in continuous rotation and reciprocating motion.

    Science.gov (United States)

    Vadhana, Sekar; SaravanaKarthikeyan, Balasubramanian; Nandini, Suresh; Velmurugan, Natanasabapathy

    2014-07-01

    The purpose of this study was to evaluate and compare the cyclic fatigue resistance of RaCe (FKG Dentaire, La Chaux-de-Fonds, Switzerland) and Mtwo (VDW, Munich, Germany) rotary files in continuous rotation and reciprocating motion. A total of 60 new rotary Mtwo and RaCe files (ISO size = 25, taper = 0.06, length = 25 mm) were selected and randomly divided into 4 groups (n = 15 each): Mtc (Mtwo NiTi files in continuous rotation), Rc (RaCe NiTi files in continuous rotation), Mtr (Mtwo NiTi files in reciprocating motion), and Rr (RaCe NiTi files in reciprocating motion). A cyclic fatigue testing device was fabricated with a 60° angle of curvature and a 5-mm radius. All instruments were rotated or reciprocated until fracture occurred. The time taken for each instrument to fracture and the length of the broken fragments were recorded. All the fractured files were analyzed under a scanning electron microscope to detect the mode of fracture. The Kolmogorov-Smirnov test was used to assess the normality of samples distribution, and statistical analysis was performed using the independent sample t test. The time taken for the instruments of the Mtr and Rr groups to fail under cyclic loading was significantly longer compared with the Mtc and Rc groups (P ductile mode of fracture. The length of the fractured segments was between 5 and 6 mm, which was not statistically significant among the experimental groups. Mtwo and RaCe rotary instruments showed a significantly higher cyclic fatigue resistance in reciprocating motion compared with continuous rotation motion. Copyright © 2014 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  14. Thermo-mechanical analysis of PWR bolts susceptible to IASCC

    International Nuclear Information System (INIS)

    Matteoli, C.; Hannink, M.H.C.; Blom, F.J.; Marck, S.C. van der; Charpin-Jacobs, F.

    2015-01-01

    Irradiation Assisted Stress Corrosion Cracking (IASCC) is considered a primary ageing issue for the Reactor Pressure Vessel (RPV) internals of Pressurized Water Reactors (PWR). In particular, this complex phenomenon which develops in an environment featuring thermal and mechanical stresses, interaction with corrosive compounds and irradiation, is affecting the bolts connecting the baffles and the formers in the Nuclear Power Plants' RPVs. The baffle-former assembly is the structure that borders the fuel assemblies region, contributing to keep them in position and separating in the radial direction, the core region from the downcomer region. An evaluation of the stresses and temperatures reached in the baffle-former bolts during normal operation was performed by means of a coupled thermo-mechanical study which uses reactor physics calculations to obtain the fluence in the reactor core and as a consequence the heat deposition in the RPV internals. The heat deposition data are coupled with a finite element model of the bolts and the RPV internals in order to perform a complete analysis taking in account thermal, mechanical and radiation loadings. The study is first carried out focusing on a section of the RPV internals, showing a single row of baffle-former bolts. Then the work is extended to the full core height. The model set up in this work, includes an in-depth study of the behavior of the core internals, in particular baffle-former bolts. The model has the capability of understanding the mechanical and thermal behavior of essential internal components in a PWR. (authors)

  15. Experimental evaluation of cyclic fatigue resistance of four different nickel-titanium instruments after immersion in sodium hypochlorite and/or sterilization

    Directory of Open Access Journals (Sweden)

    Ureyen Kaya BULEM

    2013-12-01

    Full Text Available NiTi instruments have a high risk of separation due to torsional or flexural fatigue (cyclic fatigue. Chemomechanical preparation, cleaning procedures, chemical disinfection and sterilization cause the corrosion of endodontic instruments that may weaken the fracture resistance of the instruments. Objective To assess the effects of NaOCl immersion and autoclave sterilization on the cyclic fatigue resistance of ProFile, FlexMaster, Mtwo and TwistedFiles NiTi instruments (tip size 25, 0.06 taper, n=160. Material and Methods The instruments (n=10 for each subgroup were dynamically immersed in NaOCl; immersed in NaOCl and sterilized in one autoclave cycle; 5 cycles immersed in NaOCl and sterilized in autoclave and not immersed in NaOCl and not sterilized (control group. Dynamic cyclic fatigue resistance was tested. The number of cycles to failure (NCF were statistically analyzed (P.05. Conclusions Cyclic fatigue resistance of the tested NiTi instruments cannot be adversely affected by NaOCl immersion and autoclave sterilization. Production process (TwistedFiles or design (Twisted Files, FlexMaster, Mtwo and ProFile of the instruments can influence their cyclic fatigue resistance.

  16. Study of fatigue resistance for different steel specimens under conditions of combined action of cyclic bending and torsion

    International Nuclear Information System (INIS)

    Belkin, L.M.; Filimonov, G.N.; Belkin, M.Ya.; Vishnevskij, A.P.; Volkov, I.B.

    1986-01-01

    VP6 alloy is studied for its relaxation stability and fatigue strength. Results of the study are presented. Tests are carried out on the specimens with smooth working part to study relaxation properties of the material, with thread working part to determine stress relaxation in a loose thread, on the thread joints to study relaxation in the working thread. All the studied members of the thread joint under cyclic loading are shown to obey a common regularity. Characteristics of the relaxation material stability under different values on an average stress cycle are presented. Stress concentration associated with inhomogeneity in distribution of axial tensile stresses in a loose thread and nonuniformity in the working thread. All the studied members of the thread joint under cyclic loading are shown to obey a common regularity. Characteristics of the relaxation material stability under different values on an average stress cycle are presented. Stress concentration associated with inhomogeneity in distribution of axial tensile stresses in a loose thread and nonuniformity in the load on the working thread turns along the nut length are studied for their effect on the stress relaxation in the thread joint. Ultimate longevity of the materials under conditions of cyclic stress relaxation is evaluated allowing for relaxation and fatigue characteristics of the material

  17. Thermo-mechanical properties of polystyrene-based shape memory nanocomposites

    NARCIS (Netherlands)

    Xu, B.; Fu, Y.Q.; Ahmad, M.; Luo, J.K.; Huang, W.M.; Kraft, A.; Reuben, R.; Pei, Y.T.; Chen, Zhenguo; Hosson, J.Th.M. De

    2010-01-01

    Shape memory nanocomposites were fabricated using chemically cross-linked polystyrene (PS) copolymer as a matrix and different nanofillers (including alumina, silica and clay) as the reinforcing agents. Their thermo-mechanical properties and shape memory effects were characterized. Experimental

  18. Simulation of thermo-mechanical effect in bulk-silicon FinFETs

    OpenAIRE

    Burenkov, Alex; Lorenz, Jürgen

    2016-01-01

    The thermo-mechanical effect in bulk-silicon FinFETs of the 14 nm CMOS technology node is studied by means of numerical simulation. The electrical performance of such devices is significantly enhanced by the intentional introduction of mechanical stress during the device processing. The thermo-mechanical effect modifies the mechanical stress distribution in active regions of the transistors when they are heated. This can lead to a modification of the electrical performance. Numerical simulati...

  19. Cyclic fatigue resistances of several nickel-titanium glide path rotary and reciprocating instruments at body temperature.

    Science.gov (United States)

    Yılmaz, K; Uslu, G; Gündoğar, M; Özyürek, T; Grande, N M; Plotino, G

    2018-01-31

    To compare the cyclic fatigue resistance of the One G, ProGlider, HyFlex EDM and R-Pilot glide path NiTi files at body temperature. Twenty One G (size 14, .03 taper), 20 ProGlider (size 16, .02 taper), 20 HyFlex EDM (size 10, .05 taper) and 20 R-Pilot (size 12.5, .04 taper) instruments were operated in rotation at 300 rpm (One G, ProGlider and HyFlex) or in reciprocation (R-Pilot) at 35 °C in artificial canals that were manufactured by reproducing the size and taper of the instrument until fracture occurred. The time to fracture was recorded in seconds using a digital chronometer, and the length of the fractured fragments was registered. Mean data were analysed statistically using the Kruskal-Wallis test and post hoc Tukey tests via SPSS 21.0 software. The statistical significance level was set at 5%. The cyclic fatigue resistance of the R-Pilot files was significantly greater than the other instruments, and the One G was significantly lower (P EDM and the ProGlider (P > 0.05). No significant difference (P > 0.05) was evident in the mean length of the fractured fragments of the various instruments. The cyclic fatigue resistance of the R-Pilot reciprocating glide path file was significantly greater than that of the rotary HyFlex EDM, ProGlider and One G glide path files. © 2018 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  20. Fatigue data for polyether ether ketone (PEEK) under fully-reversed cyclic loading.

    Science.gov (United States)

    Shrestha, Rakish; Simsiriwong, Jutima; Shamsaei, Nima

    2016-03-01

    In this article, the data obtained from the uniaxial fully-reversed fatigue experiments conducted on polyether ether ketone (PEEK), a semi-crystalline thermoplastic, are presented. The tests were performed in either strain-controlled or load-controlled mode under various levels of loading. The data are categorized into four subsets according to the type of tests, including (1) strain-controlled fatigue tests with adjusted frequency to obtain the nominal temperature rise of the specimen surface, (2) strain-controlled fatigue tests with various frequencies, (3) load-controlled fatigue tests without step loadings, and (4) load-controlled fatigue tests with step loadings. Accompanied data for each test include the fatigue life, the maximum (peak) and minimum (valley) stress-strain responses for each cycle, and the hysteresis stress-strain responses for each collected cycle in a logarithmic increment. A brief description of the experimental method is also given.

  1. Influence of curvature location along an artificial canal on cyclic fatigue of a rotary nickel-titanium endodontic instrument.

    Science.gov (United States)

    Lopes, Hélio Pereira; Chiesa, Wanderson Miguel Maia; Correia, Norbi Rodrigues; de Souza Navegante, Núbia Carvalho; Elias, Carlos Nelson; Moreira, Edson Jorge Lima; Chiesa, Bianca Esther Cabral

    2011-06-01

    This study evaluated the effects of curvature location along an artificial canal on cyclic fatigue (CF) of an Mtwo rotary instrument, verifying the number of cycles to fatigue fracture (NCF) and morphologic characteristics of the fractured instruments. CF testing of instruments was performed in artificial canals with curvature radii of 10 mm and arc lengths of 11 mm. Mtwo rotary instruments size 40, 0.04 taper were used in 2 groups (n = 10): group A, curvature positioned on middle part; group B, apical curvature. All instruments were rotated until fracture. The number of cycles to failure was registered. Data were analyzed by independent sample t test. Fractured surfaces and the helical shafts of the instruments were analyzed by scanning electron microscopy. NCF for groups A and B had significant statistic differences (P ductile type. Copyright © 2011 Mosby, Inc. All rights reserved.

  2. AFM and TEM study of cyclic slip localization in fatigued ferritic X10CrAl24 stainless steel

    International Nuclear Information System (INIS)

    Man, J.; Petrenec, M.; Obrtlik, K.; Polak, J.

    2004-01-01

    Atomic force microscopy and high resolution scanning electron microscopy were applied to the study of surface relief evolution at emerging persistent slip bands (PSBs) in individual grains of ferritic X10CrAl24 stainless steel cycled with constant plastic strain amplitude. Only the combination of both methods can reveal the true shape and fine details of extrusions and intrusions. Quantitative data on the changes of the surface topography of persistent slip markings and on the kinetics of extrusion growth during the fatigue life were obtained. Transmission electron microscopy of surface foils revealed PSBs with the typical, well-known ladder structure. Experimental data on cyclic slip localization in PSBs are compared with those in fcc metals and discussed in terms of vacancy models of surface relief evolution and fatigue crack initiation

  3. Multiaxial fatigue strength of type 316 stainless steel under push–pull, reversed torsion, cyclic inner and outer pressure loading

    International Nuclear Information System (INIS)

    Morishita, Takahiro; Itoh, Takamoto; Bao, Zhenlong

    2016-01-01

    Multiaxial fatigue tests under non-proportional loading in which principal directions of stress and strain are changed in a cycle were carried out using a developed multiaxial fatigue testing machine which can load a push–pull and reversed torsion loading with cyclic inner and outer pressure. This paper presents the developed testing machine and experimental results under several multiaxial loading conditions including non-proportional loading. In strain control tests, the failure life is reduced in accordance with increasing inner pressure at each strain path. The failure life can be correlated by von Mises' equivalent stress amplitude relatively well independent of not only inner pressure but also loading path. In load control tests, the failure life is reduced largely by non-proportional loading but the influence of inner and outer pressure on the failure life is relative small.

  4. Analysis of Effective and Internal Cyclic Stress Components in the Inconel Superalloy Fatigued at Elevated Temperature

    Czech Academy of Sciences Publication Activity Database

    Šmíd, Miroslav; Petrenec, Martin; Polák, Jaroslav; Obrtlík, Karel; Chlupová, Alice

    2011-01-01

    Roč. 278, 4 July (2011), s. 393-398 ISSN 1022-6680. [European Symposium on Superalloys and their Application. Wildbad Kreuth, 25.5.2010-28.5.2010] R&D Projects: GA ČR GA106/08/1631 Institutional research plan: CEZ:AV0Z20410507 Keywords : low cycle fatigue * superalloys * high temperature * hysteresis loop * effective and internal stresses Subject RIV: JL - Materials Fatigue, Friction Mechanics; JL - Materials Fatigue, Friction Mechanics (UFM-A)

  5. Cyclic Fracture Toughness of Railway Axle and Mechanisms of its Fatigue Fracture

    Directory of Open Access Journals (Sweden)

    Sorochak Andriy

    2015-06-01

    Full Text Available The main regularities in fatigue fracture of the railway axle material - the OSL steel - are found in this paper. Micromechanisms of fatigue crack propagation are described and systematized, and a physical-mechanical interpretation of the relief morphology at different stages of crack propagation is proposed for fatigue cracks in specimens cut out of the surface, internal and central layers of the axle.

  6. [The influence of autoclave sterilization on surface characteristics and cyclic fatigue resistance of 3 nickel-titanium rotary instruments].

    Science.gov (United States)

    Li, Xiang-fen; Zheng, Ping; Xu, Li; Su, Qin

    2015-12-01

    To investigate the effects of autoclave sterilization on surface characteristics and cyclic fatigue resistance of 3 types of nickel-titanium rotary instruments (K3, Mtwo, ProTaper). Three brands of NiTi rotary endodontic instruments of the same size (tip diameter 0.25 mm and constant 0.06 taper) were selected: K3, Mtwo and Protaper (F2). 24 instruments for each brand were used to evaluate the effects of autoclave sterilization on inner character in the as-received condition and after subjection to 0, 1, 5, and 10 sterilization cycles (6 for each group). Time to fracture (TtF) from the start of the test to the moment of file breakage and the length of the fractured fragment were recorded. Means and standard deviations of TtF and fragment length were calculated. The data was analyzed with SPSS13.0 software package. Another 12 NiTi rotary instruments for each brand were used, 6 subjected to 10 autoclave sterilization cycles and the other as control. Scanning electron microscope was used to observe the changes in surface topography and inner character. For cyclic fatigue resistance, when sterilization was not performed, K3 showed the highest value of TtF means and ProTaper the lowest. The differences between each brand were statistically significant (Pinstruments were intensified greatly after 10 cycles of sterilization. Cycle fatigue resistance is different among instruments of different brands. Autoclave sterilization may increase fatigue resistance of the 3 brands. Autoclave sterilization may increase the surface roughness and inner defects in cross section.

  7. Performance study of K{sub e} factors in simplified elastic plastic fatigue analyses with emphasis on thermal cyclic loading

    Energy Technology Data Exchange (ETDEWEB)

    Lang, Hermann, E-mail: hermann.lang@areva.com [AREVA NP GmbH, PEEA-G, Henri-Dunant-Strasse 50, 91058 Erlangen (Germany); Rudolph, Juergen; Ziegler, Rainer [AREVA NP GmbH, PEEA-G, Henri-Dunant-Strasse 50, 91058 Erlangen (Germany)

    2011-08-15

    As code-based fully elastic plastic code conforming fatigue analyses are still time consuming, simplified elastic plastic analysis is often applied. This procedure is known to be overly conservative for some conditions due to the applied plastification (penalty) factor K{sub e}. As a consequence, less conservative fully elastic plastic fatigue analyses based on non-linear finite element analyses (FEA) or simplified elastic plastic analysis based on more realistic K{sub e} factors have to be used for fatigue design. The demand for more realistic K{sub e} factors is covered as a requirement of practical fatigue analysis. Different code-based K{sub e} procedures are reviewed in this paper with special regard to performance under thermal cyclic loading conditions. Other approximation formulae such as those by Neuber, Seeger/Beste or Kuehnapfel are not evaluated in this context because of their applicability to mechanical loading excluding thermal cyclic loading conditions typical for power plant operation. Besides the current code-based K{sub e} corrections, the ASME Code Case N-779 (e.g. Adam's proposal) and its modification in ASME Section VIII is considered. Comparison of elastic plastic results and results from the Rules for Nuclear Facility Components and Rules for Pressure Vessels reveals a considerable overestimation of usage factor in the case of ASME III and KTA 3201.2 for the examined examples. Usage factors according to RCC-M, Adams (ASME Code Case N-779), ASME VIII (alternative) and EN 13445-3 are essentially comparable and less conservative for these examples. The K{sub v} correction as well as the applied yield criterion (Tresca or von Mises) essentially influence the quality of the more advanced plasticity corrections (e.g. ASME Code Case N-779 and RCC-M). Hence, new proposals are based on a refined K{sub v} correction.

  8. Performance study of Ke factors in simplified elastic plastic fatigue analyses with emphasis on thermal cyclic loading

    International Nuclear Information System (INIS)

    Lang, Hermann; Rudolph, Juergen; Ziegler, Rainer

    2011-01-01

    As code-based fully elastic plastic code conforming fatigue analyses are still time consuming, simplified elastic plastic analysis is often applied. This procedure is known to be overly conservative for some conditions due to the applied plastification (penalty) factor K e . As a consequence, less conservative fully elastic plastic fatigue analyses based on non-linear finite element analyses (FEA) or simplified elastic plastic analysis based on more realistic K e factors have to be used for fatigue design. The demand for more realistic K e factors is covered as a requirement of practical fatigue analysis. Different code-based K e procedures are reviewed in this paper with special regard to performance under thermal cyclic loading conditions. Other approximation formulae such as those by Neuber, Seeger/Beste or Kuehnapfel are not evaluated in this context because of their applicability to mechanical loading excluding thermal cyclic loading conditions typical for power plant operation. Besides the current code-based K e corrections, the ASME Code Case N-779 (e.g. Adam's proposal) and its modification in ASME Section VIII is considered. Comparison of elastic plastic results and results from the Rules for Nuclear Facility Components and Rules for Pressure Vessels reveals a considerable overestimation of usage factor in the case of ASME III and KTA 3201.2 for the examined examples. Usage factors according to RCC-M, Adams (ASME Code Case N-779), ASME VIII (alternative) and EN 13445-3 are essentially comparable and less conservative for these examples. The K v correction as well as the applied yield criterion (Tresca or von Mises) essentially influence the quality of the more advanced plasticity corrections (e.g. ASME Code Case N-779 and RCC-M). Hence, new proposals are based on a refined K v correction.

  9. Stress-strain time-dependent behavior of A356.0 aluminum alloy subjected to cyclic thermal and mechanical loadings

    Science.gov (United States)

    Farrahi, G. H.; Ghodrati, M.; Azadi, M.; Rezvani Rad, M.

    2014-08-01

    This article presents the cyclic behavior of the A356.0 aluminum alloy under low-cycle fatigue (or isothermal) and thermo-mechanical fatigue loadings. Since the thermo-mechanical fatigue (TMF) test is time consuming and has high costs in comparison to low-cycle fatigue (LCF) tests, the purpose of this research is to use LCF test results to predict the TMF behavior of the material. A time-independent model, considering the combined nonlinear isotropic/kinematic hardening law, was used to predict the TMF behavior of the material. Material constants of this model were calibrated based on room-temperature and high-temperature low-cycle fatigue tests. The nonlinear isotropic/kinematic hardening law could accurately estimate the stress-strain hysteresis loop for the LCF condition; however, for the out-of-phase TMF, the condition could not predict properly the stress value due to the strain rate effect. Therefore, a two-layer visco-plastic model and also the Johnson-Cook law were applied to improve the estimation of the stress-strain hysteresis loop. Related finite element results based on the two-layer visco-plastic model demonstrated a good agreement with experimental TMF data of the A356.0 alloy.

  10. Study of cyclic strain localization and fatigue crack initiation using FIB technique

    Czech Academy of Sciences Publication Activity Database

    Man, Jiří; Vystavěl, T.; Weidner, A.; Kuběna, Ivo; Petrenec, Martin; Kruml, Tomáš; Polák, Jaroslav

    2012-01-01

    Roč. 39, JUN (2012), s. 44-53 ISSN 0142-1123 R&D Projects: GA ČR GAP108/10/2371 Institutional research plan: CEZ:AV0Z20410507 Keywords : fatigue crack initiation * persistent slip band * focused ion beam (FIB) Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.976, year: 2012

  11. The numerical high cycle fatigue damage model of fillet weld joint under weld-induced residual stresses

    Science.gov (United States)

    Nguyen Van Do, Vuong

    2018-04-01

    In this study, a development of nonlinear continuum damage mechanics (CDM) model for multiaxial high cycle fatigue is proposed in which the cyclic plasticity constitutive model has been incorporated in the finite element (FE) framework. T-joint FE simulation of fillet welding is implemented to characterize sequentially coupled three-dimensional (3-D) of thermo-mechanical FE formulation and simulate the welding residual stresses. The high cycle fatigue damage model is then taken account into the fillet weld joints under the various cyclic fatigue load types to calculate the fatigue life considering the residual stresses. The fatigue crack initiation and the propagation in the present model estimated for the total fatigue is compared with the experimental results. The FE results illustrated that the proposed high cycle fatigue damage model in this study could become a powerful tool to effectively predict the fatigue life of the welds. Parametric studies in this work are also demonstrated that the welding residual stresses cannot be ignored in the computation of the fatigue life of welded structures.

  12. Evolution of dislocation structure and fatigue crack behavior in Fe-Si alloys during cyclic bending test

    International Nuclear Information System (INIS)

    Ushioda, Kohsaku; Takebayashi, Shigeto; Goto, Shoji; Komatsu, Yoshinari; Hoshino, Akinori

    2010-01-01

    The evolution of dislocation structures was investigated by means of TEM in Fe-Si alloys with 0, 0.5 and 1.0 mass% Si during a cyclic bending test in conjunction with fatigue crack behavior. The addition of Si increased the fatigue strength. In steel without Si the cell structure develops, whereas in steel with 1%Si the vein structure evolves, which is considered to lead to the increased fatigue strength. The cell structure in 0%Si steel is postulated to be caused by the easy cross slip of dislocations, whereas the vein structure in the steels with Si is inferred to be caused by the difficulty in cross slip presumably due to the decrease in stacking fault energy. Furthermore, the steel containing Si shows a dislocation free zone (DFZ) along grain boundaries. A transgranular fracture takes place in 0%Si steel, while in 1%Si steel many intergranular cracks were observed just beneath the top surface, which was thought to be caused by the fact that a) strains are dispersed within grains owing to the vein structure and b) micro cracks are initiated and propagated along a DFZ.

  13. Thermal Fatigue Behavior of Air-Plasma Sprayed Thermal Barrier Coating with Bond Coat Species in Cyclic Thermal Exposure

    Directory of Open Access Journals (Sweden)

    Ungyu Paik

    2013-08-01

    Full Text Available The effects of the bond coat species on the delamination or fracture behavior in thermal barrier coatings (TBCs was investigated using the yclic thermal fatigue and thermal-shock tests. The interface microstructures of each TBC showed a good condition without cracking or delamination after flame thermal fatigue (FTF for 1429 cycles. The TBC with the bond coat prepared by the air-plasma spray (APS method showed a good condition at the interface between the top and bond coats after cyclic furnace thermal fatigue (CFTF for 1429 cycles, whereas the TBCs with the bond coats prepared by the high-velocity oxygen fuel (HVOF and low-pressure plasma spray (LPPS methods showed a partial cracking (and/or delamination and a delamination after 780 cycles, respectively. The TBCs with the bond coats prepared by the APS, HVOF and LPPS methods were fully delaminated (>50% after 159, 36, and 46 cycles, respectively, during the thermal-shock tests. The TGO thickness in the TBCs was strongly dependent on the both exposure time and temperature difference tested. The hardness values were found to be increased only after the CFTF, and the TBC with the bond coat prepared by the APS showed the highest adhesive strength before and after the FTF.

  14. The effect of the changing microstructure on the fatigue behaviour during cyclic rolling contact loading

    International Nuclear Information System (INIS)

    Voskamp, A.P.; Mittemeijer, E.J.

    1997-01-01

    During rolling contact fatigue of the inner rings of ball bearings three stages of material response can be distinguished, in terms of the volume that is plastically deformed upon overrolling. After a first stage of material strengthening during which a decrease occurs for the volume that is deformed plastically, an effectively stationary, second stage is entered which is eventually succeeded by a third stage exhibiting a pronounced increase of the volume that is deformed plastically upon overrolling, which leads to failure. It is suggested that carbon diffusion induced by local temperature peaks occurring at the moment of overrolling is the key mechanism leading to fatigue damage. The amount of decomposed retained austenite is a useful, practical parameter to assess fatigue life. It is shown that published ideas about the role of certain components of residual stress in enhancing fatigue life are not correct and that the so-called Palmgren-Miner rule, as applied in practice, and the risk volume defined by Lundberg and Palmgren are inappropriate for assessing fatigue life. (orig.)

  15. Optimization in Friction Stir Welding - With Emphasis on Thermo-mechanical Aspects

    DEFF Research Database (Denmark)

    Tutum, Cem Celal

    combined with classical single-objective and evolutionary multi-objective optimization algorithms (i.e. SQP and NSGA-II), to find the optimum process parameters (heat input, rotational and traverse welding speeds) that would result in favorable thermo-mechanical conditions for the process.......This book deals with the challenging multidisciplinary task of combining variant thermal and thermo-mechanical simulations for the manufacturing process of friction stir welding (FSW) with numerical optimization techniques in the search for optimal process parameters. The FSW process...... is characterized by multiphysics involving solid material flow, heat transfer, thermal softening, recrystallization and the formation of residual stresses. Initially, the thermal models were addressed since they in essence constitute the basis of all other models of FSW. Following this, several integrated thermo-mechanical...

  16. Effective thermo-mechanical properties and shape memory effect of CNT/SMP composites

    Science.gov (United States)

    Yang, Qingsheng; Liu, Xia; Leng, Fangfang

    2009-07-01

    Shape memory polymer (SMP) has been applied in many fields as intelligent sensors and actuators. In order to improve the mechanical properties and recovery force of SMP, the addition of minor amounts of carbon nanotubes (CNT) into SMP has attracted wide attention. A micromechanical model and thermo-mechanical properties of CNT/SMP composites were studied in this paper. The thermo-mechanical constitutive relation of intellectual composites with isotropic and transversely isotropic CNT was obtained. Moreover, the shape memory effect of CNT/SMP composites and the effect of temperature and the volume fraction of CNT were discussed. The work shows that CNT/SMP composites exhibit excellent macroscopic thermo-mechanical properties and shape memory effect, while both of them can be affected remarkably by temperature and the microstructure parameters.

  17. Effects of Microstructural Variability on Thermo-Mechanical Properties of a Woven Ceramic Matrix Composite

    Science.gov (United States)

    Goldsmith, Marlana B.; Sankar, Bhavani V.; Haftka, Raphael T.; Goldberg, Robert K.

    2013-01-01

    The objectives of this paper include identifying important architectural parameters that describe the SiC/SiC five-harness satin weave composite and characterizing the statistical distributions and correlations of those parameters from photomicrographs of various cross sections. In addition, realistic artificial cross sections of a 2D representative volume element (RVE) are generated reflecting the variability found in the photomicrographs, which are used to determine the effects of architectural variability on the thermo-mechanical properties. Lastly, preliminary information is obtained on the sensitivity of thermo-mechanical properties to architectural variations. Finite element analysis is used in combination with a response surface and it is shown that the present method is effective in determining the effects of architectural variability on thermo-mechanical properties.

  18. Fatigue life and cyclic deformation behaviour of quenched and tempered steel AISI 4140 at two-step stress- and total-strain-controlled push-pull loading

    Energy Technology Data Exchange (ETDEWEB)

    Schulze, V.; Lang, K.H.; Macherauch, E. [Inst. fuer Werkstoffkunde I, Univ. Karlsruhe (Germany)

    2003-05-01

    The behaviour of steels at multi-step cyclic loading was explored up to now almost exclusively in fatigue-life-oriented investigations. Thus, only few works exist dealing with the cyclic deformation behaviour at two- and multi-step loading. Therefore, the cyclic deformation behaviour at two-step experiments with a single amplitude change (2-block experiments) and with multiple changes between two blocks of certain length and different amplitudes (multi-block experiments) was investigated in this work at the technically important steel AISI 4140 (German grade 42CrMo4). (orig.)

  19. On the cyclic stress-strain behavior and low cycle fatigue of aerospace materials

    Science.gov (United States)

    Burbach, J.

    1972-01-01

    The elastic-plastic deformation behavior under cyclic stress of a number of different engineering materials was experimentally investigated with the aid of high-precision methods of measuring, some of which had been newly developed. Experiments made with a variety of steels, the titanium alloy Ti-A16-V4, a cobalt (tungsten) alloy, the high-temperature material Nimonic 90 and Dural (A1-Cu) are reported. The theory given in an attempt to explain these experiments is aimed at finding general formulas for the cyclic stress-strain behavior materials.

  20. Seismic Load Rating Procedure for Welded Steel Frames Oligo-cyclic Fatigue

    International Nuclear Information System (INIS)

    Ratiu, Mircea D.; Moisidis, Nicolae T.

    2004-01-01

    A dynamic load rating approach for seismic qualification of cold-formed steel welded frames is presented. Allowable seismic loads are developed from cyclic and monotonic tests of standard cold-formed steel components commonly used for piping and electrical raceway supports. The method permits simplified qualification of all connections of frame components through a single load comparison. Test input consists of rotation/cycles-to-failure data and monotonic moment/rotation data. Cyclic data are statistically evaluated to determine an acceptable maximum seismic rotation for the connection. The allowable seismic load is determined from the corresponding static rotation. Application to seismic qualification procedures is discussed. (authors)

  1. A procedure to generate input data of cyclic softening and hardening for FEM analysis from constant strain amplitude fatigue tests in LCF regime

    International Nuclear Information System (INIS)

    Sarajaervi, U.; Cronvall, O.

    2007-03-01

    Fatigue is produced by cyclic application of stresses by mechanical or thermal loading. The metal subjected to fluctuating stress will fail at stresses much lower than those required to cause fracture in a single application of load. The key parameters are the range of stress variation and the number of its occurrences. Low-cycle fatigue, usually induced by mechanical and thermal loads, is distinguished from high-cycle fatigue, mainly associated with vibration or high number of small thermal fluctuations. Numerical models describing fatigue behaviour of austenitic stainless piping steels under cyclic loading and their applicability for modelling of low-cycle-fatigue are discussed in this report. In order to describe the cyclic behaviour of the material for analysis with finite element method (FEM) based analysis code ABAQUS, the test data, i.e. stress-strain curves, have to be processed. A code to process the data all through the test duration was developed within this study. A description of this code is given also in this report. Input data for ABAQUS was obtained to describe both kinematic and isotropic hardening properties. Further, by combining the result data for various strain amplitudes a mathematic expression was be created which allows defining a parameter surface for cyclic (i.e. isotropic) hardening. Input data for any strain amplitude within the range of minimum and maximum strain amplitudes of the test data can be assessed with the help of the developed 3D stress-strain surface presentation. The modelling of the fatigue induced initiation and growth of cracks was not considered in this study. On the other hand, a considerable part of the fatigue life of nuclear power plant (NPP) piping components is spent in the phase preceding the initiation and growth of cracks. (au)

  2. A procedure to generate input data of cyclic softening and hardening for FEM analysis from constant strain amplitude fatigue tests in LCF regime

    Energy Technology Data Exchange (ETDEWEB)

    Sarajaervi, U.; Cronvall, O. [VTT (Finland)

    2007-03-15

    Fatigue is produced by cyclic application of stresses by mechanical or thermal loading. The metal subjected to fluctuating stress will fail at stresses much lower than those required to cause fracture in a single application of load. The key parameters are the range of stress variation and the number of its occurrences. Low-cycle fatigue, usually induced by mechanical and thermal loads, is distinguished from high-cycle fatigue, mainly associated with vibration or high number of small thermal fluctuations. Numerical models describing fatigue behaviour of austenitic stainless piping steels under cyclic loading and their applicability for modelling of low-cycle-fatigue are discussed in this report. In order to describe the cyclic behaviour of the material for analysis with finite element method (FEM) based analysis code ABAQUS, the test data, i.e. stress-strain curves, have to be processed. A code to process the data all through the test duration was developed within this study. A description of this code is given also in this report. Input data for ABAQUS was obtained to describe both kinematic and isotropic hardening properties. Further, by combining the result data for various strain amplitudes a mathematic expression was be created which allows defining a parameter surface for cyclic (i.e. isotropic) hardening. Input data for any strain amplitude within the range of minimum and maximum strain amplitudes of the test data can be assessed with the help of the developed 3D stress-strain surface presentation. The modelling of the fatigue induced initiation and growth of cracks was not considered in this study. On the other hand, a considerable part of the fatigue life of nuclear power plant (NPP) piping components is spent in the phase preceding the initiation and growth of cracks. (au)

  3. An advanced revised universal slope method for low cycle fatigue evaluation of elbow piping subjected to in-plane cyclic bending displacement

    International Nuclear Information System (INIS)

    Urabe, Yoshio

    2015-01-01

    In order to rationalize the low cycle fatigue evaluation of elbow piping subjected to in-plane cyclic bending displacement, an advanced revised universal slope method is proposed. In the proposed method, the coefficient of the first term of the fatigue life equation which resembles Manson's equation is expressed by parameters of the multi-axial degree, the tensile strength and the fracture strength. Also, the coefficient of the second term is expressed by the multi-axial degree, the fracture ductility and the minimum fracture ductility under the maximum multi-axial degree. Here equivalent strain range is used for the fatigue life estimation. The previously carried out pipe elbow test data were reanalyzed using the proposed method. As the result, the experimentally obtained fatigue lives had considerably good coincidences with the predicted fatigue lives by the proposed method. Application of the proposed method is also discussed. (author)

  4. Examination of the Thermo-mechanical Properties of E-Glass/Carbon Composites

    Directory of Open Access Journals (Sweden)

    Hande Sezgin

    2017-12-01

    Full Text Available Eight-ply E-glass, carbon and E-glass/carbon fabric-reinforced polyester based hybrid composites were manufactured in this study. A vacuum infusion system was used as the production method. Dynamic mechanical analysis, thermogravimetric analysis and differential scanning calorimetry analysis were conducted to examine the thermo-mechanical properties of composite samples. The effect of reinforcement type and different stacking sequences of fabric plies on the thermo-mechanical properties of composite samples were also investigated. Results showed that the type and alignment of reinforcement material has a signifi cant effect on the dynamic mechanical properties of composite samples.

  5. Improvement of thermo-mechanical properties of ceramic materials for nuclear applications

    International Nuclear Information System (INIS)

    Decroix, G.M.; Gosset, D.; Kryger, B.; Boussuge, M.; Burlet, H.

    1994-01-01

    In order to improve the thermo-mechanical properties of materials used as neutron absorbers in nuclear reactors, cermet or cercer have been produced with two original microstructures: micro- or macro-dispersed composites. The composites thermal shock resistance has been evaluated in an image furnace. The microstructures we obtained involve different reinforcement mechanisms, such as crack deflection, crack branching, crack bridging or microcrack toughening, and improvement of thermal conductivity. The results reveal a significant improvement of the thermo-mechanical properties of the boron base neutron absorbers whose fabrication process leads to a macro-dispersed microstructure. (authors). 8 refs., 8 figs., 2 tabs

  6. Fatigue

    Science.gov (United States)

    ... to help you find out what's causing your fatigue and recommend ways to relieve it. Fatigue itself is not a disease. Medical problems, treatments, and personal habits can add to fatigue. These include Taking certain medicines, such as antidepressants, ...

  7. Wear analysis and cyclic fatigue resistance of electro discharge machined NiTi rotary instruments

    Directory of Open Access Journals (Sweden)

    F. Iacono

    2016-06-01

    Conclusions: The typical irregular surface of HyFlex EDM remained unaffected after multiple uses, confirming a high wear resistance. The new manufacturing process of electrical discharge machining had a substantial impact on fatigue lifetime of EDM files when compared with HyFlex CM. Within limitations of the present in vitro results, EDM files appeared suitable in shaping severely curved canals.

  8. Estimating Neural Control from Concentric vs. Eccentric Surface Electromyographic Representations during Fatiguing, Cyclic Submaximal Back Extension Exercises

    Directory of Open Access Journals (Sweden)

    Gerold R. Ebenbichler

    2017-05-01

    Full Text Available Purpose: To investigate the differences in neural control of back muscles activated during the eccentric vs. the concentric portions of a cyclic, submaximal, fatiguing trunk extension exercise via the analysis of amplitude and time-frequency parameters derived from surface electromyographic (SEMG data.Methods: Using back dynamometers, 87 healthy volunteers performed three maximum voluntary isometric trunk extensions (MVC's, an isometric trunk extension at 80% MVC, and 25 cyclic, dynamic trunk extensions at 50% MVC. Dynamic testing was performed with the trunk angular displacement ranging from 0° to 40° and the trunk angular velocity set at 20°/s. SEMG data was recorded bilaterally from the iliocostalis lumborum at L1, the longissimus dorsi at L2, and the multifidus muscles at L5. The initial value and slope of the root mean square (RMS-SEMG and the instantaneous median frequency (IMDF-SEMG estimates derived from the SEMG recorded during each exercise cycle were used to investigate the differences in MU control marking the eccentric vs. the concentric portions of the exercise.Results: During the concentric portions of the exercise, the initial RMS-SEMG values were almost twice those observed during the eccentric portions of the exercise. The RMS-SEMG values generally increased during the concentric portions of the exercise while they mostly remained unchanged during the eccentric portions of the exercise with significant differences between contraction types. Neither the initial IMDF-SEMG values nor the time-course of the IMDF-SEMG values significantly differed between the eccentric and the concentric portions of the exercise.Conclusions: The comparison of the investigated SEMG parameters revealed distinct neural control strategies during the eccentric vs. the concentric portions of the cyclic exercise. We explain these differences by relying upon the principles of orderly recruitment and common drive governing motor unit behavior.

  9. Influence of Industrial Washing and Cyclic Fatigue on Slippage of Linen Fabric Threads along the Seam

    Directory of Open Access Journals (Sweden)

    Irina KORUNČAK

    2014-04-01

    Full Text Available All seams of garments shall withstand the established force effect in the longitudinal and transverse directions. Resistance to thread slippage along the seam is a major property of fabrics that is regulated by strict guidelines. In many research works, lining fabrics are chosen as the object of research as thread slippage is the most typical of them. What concerns the reports exploring slippage of linen fabric threads along the seam, just very few papers are available. Studies dealing with the influence made by industrial washing and cyclic load on the defect under investigation, thereby taking into account operational properties of garments are not readily available at all. The objective of the paper is to define the influence of industrial washing and cyclic tensile on slippage of linen fabric threads along the seam. For the research, five 100 % linen fabrics of plain weave have been selected. Control test specimens, unwashed and processed with different washing methods, have been analysed. Cyclic tensile of the test specimens has been carried out by a tensile machine “Tinius Olsen” at tensile force P = 20 N, tensile speed of 12.55 mm/s, number of cycles of 100. The carried-out testing has demonstrated that industrial washing decreased resistance of linen fabrics to thread slippage along the seam in the most cases. Analysis of the results obtained has shown that cyclic tensile led to particularly significant increase in the seam gap. DOI: http://dx.doi.org/10.5755/j01.ms.20.1.2486

  10. Thermo-Mechanical Behavior and Shakedown of Shape Memory Alloy Cable Structures

    Science.gov (United States)

    Biggs, Daniel B.

    Shape memory alloys (SMAs) are a versatile class of smart materials that exhibit adaptive properties which have been applied to solve engineering problems in wide-ranging fields from aerospace to biomedical engineering. Yet there is a lack of understanding of the fundamental nature of SMAs in order to effectively apply them to challenging problems within these engineering fields. Stranding fine NiTi wires into a cable form satisfies the demands of many aerospace and civil engineering applications which require actuators to withstand large tensile loads. The impact of increased bending and twisting in stranded NiTi wire structures, as well as introducing contact mechanics to the unstable phase transformation is not well understood, and this work aims to fill that void. To study the scalability of NiTi cables, thermo-mechanical characterization tests are conducted on cables much larger than those previously tested. These cables are found to have good superelastic properties and repeatable cyclic behavior with minimal induced plasticity. The behavior of additional cables, which have higher transition temperatures that can be used in a shape memory mode as thermo-responsive, high force actuator elements, are explored. These cables are found to scale up the performance of straight wire by maintaining an equivalent work output. Moreover, this work investigates the degradation of the thermal actuation of SMA wires through novel stress-temperature paths, discovering several path dependent behaviors of transformation-induced plasticity. The local mechanics of NiTi cable structures are explored through experiments utilizing digital image correlation, revealing new periodic transformation instabilities. Finite element simulations are presented, which indicate that the instabilities are caused by friction and relative sliding between wires in a cable. Finally, a study of the convective heat transfer of helical wire involving a suite of wind tunnel experiments, numerical

  11. Study on fatigue strength of specimens with stress concentrators accounting for inelastic cyclic strains

    International Nuclear Information System (INIS)

    Troshchenko, V.T.; Khamaza, L.A.; Mishchenko, Yu.D.

    1978-01-01

    A possibility of plotting the fatigue curves for structural elements with stress concentrators was examined according to the results of testing smooth specimens made of 1Kh2M steel. The technique has been suggested, based on using the Neuber formula, while taking into account the dependence of the effective coefficient of stresses concentration on the number of cycles prior to failure. A good agreement between the calculated and the experimental data has been obtained

  12. Cyclic Fatigue of Different Nickel-Titanium Rotary Instruments: A Comparative Study

    OpenAIRE

    Testarelli, L.; Grande, N.M; Plotino, G; Lendini, M; Pongione, G; Paolis, G. De; Rizzo, F; Milana, V; Gambarini, G

    2009-01-01

    Since the introduction of nickel-titanium alloy to endodontics, there have been many changes in instrument design, but no significant improvements in the raw material properties, or enhancements in the manufacturing process. Recently, a new method to produce nickel-titanium rotary (NTR) instruments has been developed, in an attempt to obtain instruments that are more flexible and resistant to fatigue. NTR instruments produced using the process of twisting (TF, SybronEndo, Orange, CA) were com...

  13. 3-D electromagnetic and thermo-mechanical simulation of a RF cavity

    CERN Document Server

    Launay, F

    2003-01-01

    A 3-D thermo-mechanical study of the edge of entrance blade of IPHI's RFQ was conducted by means of I-DEAS code. The aim is to compare the temperatures reached, the constraints, and the deformations calculated on the basis of RF power density stored on the blade obtained by means of two different electromagnetic computational codes, SOPRANO and MAFIA.

  14. Data related to cyclic deformation and fatigue behavior of direct laser deposited Ti–6Al–4V with and without heat treatment

    Directory of Open Access Journals (Sweden)

    Amanda J. Sterling

    2016-03-01

    Full Text Available Data is presented describing the strain-controlled, fully-reversed uniaxial cyclic deformation and fatigue behavior of Ti–6Al–4V specimens additively manufactured via Laser Engineered Net Shaping (LENS – a Direct Laser Deposition (DLD process. The data was collected by performing multiple fatigue tests on specimens with various microstructural states/conditions, i.e. in their ‘as-built’, annealed (below the beta transus temperature, or heat treated (above the beta transus temperature condition. Such data aids in characterizing the mechanical integrity and fatigue resistance of DLD parts. Data presented herein also allows for elucidating the strong microstructure coupling of the fatigue behavior of DLD Ti–6Al–4V, as the data trends were found to vary with material condition (i.e. as-built, annealed or heat treated [1]. This data is of interest to the additive manufacturing and fatigue scientific communities, as well as the aerospace and biomedical industries, since additively-manufactured parts cannot be reliably deployed for public use, until their mechanical properties are understood with high certainty. Keywords: Fatigue, Cyclic deformation, Additive manufacturing, Laser Engineered Net Shaping (LENS, Ti–6Al–4V, Titanium

  15. Thermo-mechanical stress analysis of cryopreservation in cryobags and the potential benefit of nanowarming.

    Science.gov (United States)

    Solanki, Prem K; Bischof, John C; Rabin, Yoed

    2017-06-01

    Cryopreservation by vitrification is the only promising solution for long-term organ preservation which can save tens of thousands of lives across the world every year. One of the challenges in cryopreservation of large-size tissues and organs is to prevent fracture formation due to the tendency of the material to contract with temperature. The current study focuses on a pillow-like shape of a cryobag, while exploring various strategies to reduce thermo-mechanical stress during the rewarming phase of the cryopreservation protocol, where maximum stresses are typically found. It is demonstrated in this study that while the level of stress may generally increase with the increasing amount of CPA filled in the cryobag, the ratio between width and length of the cryobag play a significant role. Counterintuitively, the overall maximum stress is not found when the bag is filled to its maximum capacity (when the filled cryobag resembles a sphere). Parametric investigation suggests that reducing the initial rewarming rate between the storage temperature and the glass transition temperature may dramatically decrease the thermo-mechanical stress. Adding a temperature hold during rewarming at the glass transition temperature may reduce the thermo-mechanical stress in some cases, but may have an adverse effect in other cases. Finally, it is demonstrated that careful incorporation of volumetric heating by means on nanoparticles in an alternating magnetic field, or nanowarming, can dramatically reduce the resulting thermo-mechanical stress. These observations display the potential benefit of a thermo-mechanical design of the cryopreservation protocols in order to prevent structural damage. Copyright © 2017 Elsevier Inc. All rights reserved.

  16. Thermal stresses and cyclic creep-fatigue in fusion reactor blanket

    International Nuclear Information System (INIS)

    Liu, K.C.

    1977-01-01

    Thermal stresses in the first walls of fusion reactor blankets were studied in detail. ORNL multibucket modules are emphasized. Practicality of using the bucket module rather than other blanket designs is examined. The analysis shows that applying intelligent engineering judgment in design can reduce the thermal stresses significantly. Arrangement of coolant flow and distribution of temperature are reviewed. Creep-fatigue property requirements for a first wall are discussed on the basis of existing design rules and criteria. Some major questions are pointed out and experiments needed to resolve basic uncertainties relative to key design decisions are discussed

  17. Fatigue performance of TBCs on Hastelloy X substrate during cyclic bending

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Kovářík, O.; Tomek, L.; Medřický, Jan; Pala, Zdeněk; Haušild, P.; Čapek, J.; Kolařík, K.; Curry, N.; Bjorklund, S.

    2016-01-01

    Roč. 25, 1-2 (2016), s. 231-243 ISSN 1059-9630. [ITSC 2015: International Thermal Spray Conference and Exposition. Long Beach, California, 11.05.2015-14.05.2015] R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : atmospheric plasma spray * failure mechanism * fatigue * HVAF * NiCoCrAlY * thermal barrier coatings * yttria-stabilized zirconia Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0321-4

  18. Growth of 2D and 3D plane cracks under thermo-mechanical loading with varying amplitudes

    International Nuclear Information System (INIS)

    Sbitti, Amine

    2009-01-01

    After a presentation of the phenomenon of thermal fatigue (in industrial applications and nuclear plants), this research thesis reports the investigation of the growth and arrest of a 2D crack under thermal fatigue (temperature and stress distribution over thickness, calculation of stress intensity factors, laws of fatigue crack growth, growth under varying amplitude), and the investigation of 3D crack growth under cyclic loading with varying amplitudes (analytic and numerical calculation of stress intensity factors, variational formulation in failure mechanics, 3D crack propagation under fatigue, use of the Aster code, use of the extended finite element method or X-FEM). The author discusses the origin and influence of the 3D crack network under thermal fatigue

  19. On the Specific Role of Microstructure in Governing Cyclic Fatigue, Deformation, and Fracture Behavior of a High-Strength Alloy Steel

    Science.gov (United States)

    Manigandan, K.; Srivatsan, T. S.

    2015-06-01

    In this paper, the results of an experimental study that focused on evaluating the conjoint influence of microstructure and test specimen orientation on fully reversed strain-controlled fatigue behavior of the high alloy steel X2M are presented and discussed. The cyclic stress response of this high-strength alloy steel revealed initial hardening during the first few cycles followed by gradual softening for most of fatigue life. Cyclic strain resistance exhibited a linear trend for the variation of elastic strain amplitude with reversals to failure, and plastic strain amplitude with reversals to failure. Fracture morphology was the same at the macroscopic level over the entire range of cyclic strain amplitudes examined. However, at the fine microscopic level, the alloy steel revealed fracture to be essentially ductile with features reminiscent of predominantly "locally" ductile and isolated brittle mechanisms. The mechanisms governing stress response at the fine microscopic level, fatigue life, and final fracture behavior are presented and discussed in light of the mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the microstructural constituents during fully reversed strain cycling, cyclic strain amplitude, and resultant response stress.

  20. Low cyclic fatigue behavior of 32 % Mn nonmagnetic steel and the effects of C and N in liquid nitrogen and liquid helium

    International Nuclear Information System (INIS)

    Shibata, Koji; Fujita, Toshio

    1987-01-01

    The effects of testing temperature, C, and N on the low cyclic deformation behavior of 32 % Mn non-magnetic steels have been investigated in ambient air, liquid nitrogen, and liquid helium. It was observed that several problems exsisted in fatigue tests in liquid helium due to special phenomena occurred at very low temperatures. The steel containing 0.3 % N, which showed large fatigue softening at room temperature, increased the trend toward the softening at low temperatures. The steel containing 0.14 % C and 0.13 % N also increased the tendency of softening with the temperature decrease, while it was not so large at room temperature. Dislocation configuration in steels showing the softening tended to be mainly planne at very low temperatures same as at room temperature. The steel with a very low content of C and N, the 0.3 % C steel, and the 0.12 % N steel did not show the softening at low temperatures, but showed only fatigue hardening. The hardening of the former two steels increased remarkably as the temperature decreased. This phenomenon was attributable to ε martensite induced by the cyclic deformation. The fatigue softening behavior observed at low temperatures could qualitatively be explained with the hypothesis that the softening occurred through the breakdown of solid solution strengthening due to IS complexes during the cyclic deformation. (author)

  1. The effects of autoclave sterilization on the cyclic fatigue resistance of ProTaper Universal, ProTaper Next, and ProTaper Gold nickel-titanium instruments.

    Science.gov (United States)

    Özyürek, Taha; Yılmaz, Koray; Uslu, Gülşah

    2017-11-01

    It was aimed to compare the cyclic fatigue resistances of ProTaper Universal (PTU), ProTaper Next (PTN), and ProTaper Gold (PTG) and the effects of sterilization by autoclave on the cyclic fatigue life of nickel-titanium (NiTi) instruments. Eighty PTU, 80 PTN, and 80 PTG were included to the present study. Files were tested in a simulated canal. Each brand of the NiTi files were divided into 4 subgroups: group 1, as received condition; group 2, pre-sterilized instruments exposed to 10 times sterilization by autoclave; group 3, instruments tested were sterilized after being exposed to 25%, 50%, and 75% of the mean cycles to failure, then cycled fatigue test was performed; group 4, instruments exposed to the same experiment with group 3 without sterilization. The number of cycles to failure (NCF) was calculated. The data was statistically analyzed by using one-way analysis of variance and post hoc Tukey tests. PTG showed significantly higher NCF than PTU and PTN in group 1 ( p Autoclaving increased the cyclic fatigue resistances of PTN and PTG.

  2. Cyclic fatigue-crack propagation, stress-corrosion, and fracture-toughness behavior in pyrolytic carbon-coated graphite for prosthetic heart valve applications.

    Science.gov (United States)

    Ritchie, R O; Dauskardt, R H; Yu, W K; Brendzel, A M

    1990-02-01

    Fracture-mechanics tests were performed to characterize the cyclic fatigue, stress-corrosion cracking, and fracture-toughness behavior of a pyrolytic carbon-coated graphite composite material used in the manufacture of cardiac valve prostheses. Testing was carried out using compact tension C(T) samples containing "atomically" sharp precracks, both in room-temperature air and principally in a simulated physiological environment of 37 degrees C Ringer's lactate solution. Under sustained (monotonic) loads, the composite exhibited resistance-curve behavior, with a fracture toughness (KIc) between 1.1 and 1.9 MPa square root of m, and subcritical stress-corrosion crack velocities (da/dt) which were a function of the stress intensity K raised to the 74th power (over the range approximately 10(-9) to over 10(-5) m/s). More importantly, contrary to common perception, under cyclic loading conditions the composite was found to display true (cyclic) fatigue failure in both environments; fatigue-crack growth rates (da/dN) were seen to be a function of the 19th power of the stress-intensity range delta K (over the range approximately 10(-11) to over 10(-8) m/cycle). As subcritical crack velocities under cyclic loading were found to be many orders of magnitude faster than those measured under equivalent monotonic loads and to occur at typically 45% lower stress-intensity levels, cyclic fatigue in pyrolytic carbon-coated graphite is reasoned to be a vital consideration in the design and life-prediction procedures of prosthetic devices manufactured from this material.

  3. Thermo-mechanical fatigue behaviour and life prediction of C-1023 ...

    African Journals Online (AJOL)

    International Journal of Engineering, Science and Technology. Journal Home · ABOUT THIS JOURNAL · Advanced Search · Current Issue · Archives · Journal Home > Vol 3, No 6 (2011) >. Log in or Register to get access to full text downloads.

  4. Thermo-Mechanical Fatigue of Compacted Graphite Iron in Diesel Engine Components

    NARCIS (Netherlands)

    Ghodrat, S.

    2013-01-01

    Cast iron components in combustion engines, such as cylinder blocks and heads of trucks, are exposed for long periods of time to elevated temperatures. Moreover, the engines are started and stopped frequently during their operational life, constituting a large number of heating and cooling cycles.

  5. Thermo-mechanical fatigue behaviour and life prediction of C-1023 ...

    African Journals Online (AJOL)

    user

    Mechanical strain-cycles to failure curves for 890-1055 ºC temperature range. ... could be ascribed to creep strain accumulation at high temperatures coinciding ... It is common in engineering applications to rely on life prediction models based ...

  6. A hydro-thermo-mechanics analyze of the thermal fatigue in the mixing tee junction

    International Nuclear Information System (INIS)

    Gourdin, C.; Chapuliot, S.; Magnaud, J.P.; Payen, T.

    2003-01-01

    Work presented here, has been achieved at Cea, and is related to the comprehension of the mechanisms leading to cracking under thermal loading in the zones of mixing. The main objective of this work is to analyze, by computation, the thermal loading induced by the turbulent mixing following a tee junction and to explain how it can create cracking, from the internal skin of the component to a leakage, as it was observed in Civaux Power Plant in 1998. The phenomenon is still today not completely understood. One of the principal reasons to this partial incomprehension undoubtedly resides in the multi-field aspect of the loading and of the associated damage, utilizing three different and complementary scientific disciplines: thermohydraulics, thermomechanics and material science. The presentation proposed here, consists in connecting the analyses resulting from these various fields. The first part concentrates on thermohydraulics simulations. The choice of an adequate modeling is discussed on the basis of observed cracking in order to highlight phenomena of large scale beats, which are supposed one of the major causes leading to the failure of the structures. The second part deals with the use of the temperature fields obtained in the first part in order to carry out thermomechanical simulations. All these simulations are 3-dimensional and represent the complex geometry of Civaux RRA piping line, including a tee junction and elbows, water flow velocity. Mean and temperatures variations, mean and stresses variations are also presented. As final results make it possible to determine a map of the damage associated with these complex thermal loading. (authors)

  7. Piezoelectric and dielectric performance of poled lead zirconate titanate subjected to electric cyclic fatigue

    Science.gov (United States)

    Wang, Hong; Matsunaga, Tadashi; Lin, Hua-Tay; Mottern, Alexander M.

    2012-02-01

    Poled lead zirconate titanate (PZT) material as a single-layer plate was tested using a piezodilatometer under electric cyclic loading in both unipolar and bipolar modes. Its responses were evaluated using unipolar and bipolar measurements on the same setup. The mechanical strain and charge density loops exhibited various variations when the material was cycled for more than 108 cycles. The various quantities including loop amplitude, hysteresis, switchable polarization, and coercive field were characterized accordingly under the corresponding measurement conditions. At the same time, the offset polarization and bias electric field of the material were observed to be changed and the trend was found to be related to the measurement conditions also. Finally, the piezoelectric and dielectric coefficients were analyzed and their implications for the application of interest have been discussed.

  8. Piezoelectric and dielectric performance of poled lead zirconate titanate subjected to electric cyclic fatigue

    International Nuclear Information System (INIS)

    Wang, Hong; Matsunaga, Tadashi; Lin, Hua-Tay; Mottern, Alexander M

    2012-01-01

    Poled lead zirconate titanate (PZT) material as a single-layer plate was tested using a piezodilatometer under electric cyclic loading in both unipolar and bipolar modes. Its responses were evaluated using unipolar and bipolar measurements on the same setup. The mechanical strain and charge density loops exhibited various variations when the material was cycled for more than 10 8 cycles. The various quantities including loop amplitude, hysteresis, switchable polarization, and coercive field were characterized accordingly under the corresponding measurement conditions. At the same time, the offset polarization and bias electric field of the material were observed to be changed and the trend was found to be related to the measurement conditions also. Finally, the piezoelectric and dielectric coefficients were analyzed and their implications for the application of interest have been discussed. (paper)

  9. Mechanical and thermo-mechanical response of a lead-core bearing device subjected to different loading conditions

    Directory of Open Access Journals (Sweden)

    Zhelyazov Todor

    2018-01-01

    Full Text Available The contribution is focused on the numerical modelling, simulation and analysis of a lead-core bearing device for passive seismic isolation. An accurate finite element model of a lead-core bearing device is presented. The model is designed to analyse both mechanical and thermo-mechanical responses of the seismic isolator to different loading conditions. Specifically, the mechanical behaviour in a typical identification test is simulated. The response of the lead-core bearing device to circular sinusoidal paths is analysed. The obtained shear displacement – shear force relationship is compared to experimental data found in literature sources. The hypothesis that heating of the lead-core during cyclic loading affects the degrading phenomena in the bearing device is taken into account. Constitutive laws are defined for each material: lead, rubber and steel. Both predefined constitutive laws (in the used general–purpose finite element code and semi-analytical procedures aimed at a more accurate modelling of the constitutive relations are tested. The results obtained by finite element analysis are to be further used to calibrate a macroscopic model of the lead-core bearing device seen as a single-degree-of-freedom mechanical system.

  10. Lifetime prediction of structures submitted to thermal fatigue loadings

    International Nuclear Information System (INIS)

    Amiable, S.

    2006-01-01

    The aim of this work is to predict the lifetime of structures submitted to thermal fatigue loadings. This work lies within the studies undertaken by the CEA on the thermal fatigue problems from the french reactor of Civaux. In particular we study the SPLASH test: a specimen is heated continuously and cyclically cooled down by a water spray. This loading generates important temperature gradients in space and time and leads to the initiation and the propagation of a crack network. We propose a new thermo-mechanical model to simulate the SPLASH experiment and we propose a new fatigue criterion to predict the lifetime of the SPLASH specimen. We propose and compare several numerical models with various complexity to estimate the mechanical response of the SPLASH specimen. The practical implications of this work are the reevaluation of the hypothesis used in the French code RCC, which are used to simulate thermal shock and to interpret the results in terms of fatigue. This work leads to new perspectives on the mechanical interpretation of the fatigue criterion. (author)

  11. On the fractography of overload, stress corrosion, and cyclic fatigue failures in pyrolytic-carbon materials used in prosthetic heart-valve devices.

    Science.gov (United States)

    Ritchie, R O; Dauskardt, R H; Pennisi, F J

    1992-01-01

    A scanning electron microscopy study is reported of the nature and morphology of fracture surfaces in pyrocarbons commonly used for the manufacture of mechanical heart-valve prostheses. Specifically, silicon-alloyed low-temperature-isotropic (LTI)-pyrolytic carbon is examined, both as a coating on graphite and as a monolithic material, following overload, stress corrosion (static fatigue), and cyclic fatigue failures in a simulated physiological environment of 37 degrees C Ringer's solution. It is found that, in contrast to most metallic materials yet in keeping with many ceramics, there are no distinct fracture morphologies in pyro-carbons which are characteristic of a specific mode of loading; fracture surfaces appear to be identical for both catastrophic and subcritical crack growth under either sustained or cyclic loading. We conclude that caution should be used in assigning the likely cause of failure of pyrolytic carbon heart-valve components using fractographic examination.

  12. Damage evolution of TBC system under in-phase thermo-mechanical tests

    International Nuclear Information System (INIS)

    Kitazawa, R.; Tanaka, M.; Kagawa, Y.; Liu, Y.F.

    2010-01-01

    In-phase thermo-mechanical tests (TMF) of EB-PVD Y 2 O 3 -ZrO 2 thermal barrier coating (TBC) system (8 wt% Y 2 O 3 -ZrO 2 /CoNiCrAlY/IN-738 substrate) were done under a through-the-thick-direction thermal gradient from TBC surface temperature at 1150 deg. C to substrate temperature at 1000 deg. C. Deformation and failure behaviors of the TBC system were observed at the macroscopic and microscopic scales and damage evolution of the system under in-phase thermo-mechanical test was discussed. Special attention was paid to TBC layer cracking, thermally grown oxide (TGO) layer formation and void formation in bond coat and substrate. Effect of TMF conditions on the damage evolution behaviors was also discussed.

  13. Application of an enriched FEM technique in thermo-mechanical contact problems

    Science.gov (United States)

    Khoei, A. R.; Bahmani, B.

    2018-02-01

    In this paper, an enriched FEM technique is employed for thermo-mechanical contact problem based on the extended finite element method. A fully coupled thermo-mechanical contact formulation is presented in the framework of X-FEM technique that takes into account the deformable continuum mechanics and the transient heat transfer analysis. The Coulomb frictional law is applied for the mechanical contact problem and a pressure dependent thermal contact model is employed through an explicit formulation in the weak form of X-FEM method. The equilibrium equations are discretized by the Newmark time splitting method and the final set of non-linear equations are solved based on the Newton-Raphson method using a staggered algorithm. Finally, in order to illustrate the capability of the proposed computational model several numerical examples are solved and the results are compared with those reported in literature.

  14. Damage evolution of TBC system under in-phase thermo-mechanical tests

    Energy Technology Data Exchange (ETDEWEB)

    Kitazawa, R.; Tanaka, M.; Kagawa, Y. [Research Center for Advanced Science and Technology, University of Tokyo, 4-6-1 Komaba, Meguro-ku, Tokyo 153-8904 (Japan); Liu, Y.F., E-mail: yfliu@hyper.rcast.u-tokyo.ac.jp [Research Center for Advanced Science and Technology, University of Tokyo, 4-6-1 Komaba, Meguro-ku, Tokyo 153-8904 (Japan)

    2010-10-15

    In-phase thermo-mechanical tests (TMF) of EB-PVD Y{sub 2}O{sub 3}-ZrO{sub 2} thermal barrier coating (TBC) system (8 wt% Y{sub 2}O{sub 3}-ZrO{sub 2}/CoNiCrAlY/IN-738 substrate) were done under a through-the-thick-direction thermal gradient from TBC surface temperature at 1150 deg. C to substrate temperature at 1000 deg. C. Deformation and failure behaviors of the TBC system were observed at the macroscopic and microscopic scales and damage evolution of the system under in-phase thermo-mechanical test was discussed. Special attention was paid to TBC layer cracking, thermally grown oxide (TGO) layer formation and void formation in bond coat and substrate. Effect of TMF conditions on the damage evolution behaviors was also discussed.

  15. Study of the Thermo-Mechanical Behavior of the CLIC Two-Beam Modules

    CERN Document Server

    Rossi, F; Riddone, G; Österberg, K; Kossyvakis, I; Gudkov, D; Samochkine, A

    2013-01-01

    The final luminosity target of the Compact LInear Collider (CLIC) imposes a micron-level stability requirement on the two-meter repetitive two-beam modules constituting the main linacs. Two-beam prototype modules are being assembled to extensively study their thermo-mechanical behaviour under different operation modes. The power dissipation occurring in the modules will be reproduced and the efficiency of the corresponding cooling systems validated. At the same time, the real environmental conditions present in the CLIC tunnel will be studied. Air conditioning and ventilation systems have been installed in the dedicated laboratory. The air temperature will be changed from 20 to 40°C, while the air flow rate will be varied up to 0.8 m/s. During all experimental tests, the alignment of the RF structures will be monitored to investigate the influence of power dissipation and air temperature on the overall thermo-mechanical behaviour. \

  16. The influence of Ge on optical and thermo- mechanical properties of S-Se chalcogenide glasses

    Science.gov (United States)

    Samudrala, Kavitha; Babu Devarasetty, Suresh

    2018-05-01

    S-Se-Ge glasses were prepared by melt quenching method to investigate the effect of Germanium on thermo-mechanical and optical properties of chalcogenide glasses. The glassy nature of the samples has been verified by x-ray diffraction and DSC studies that the samples are glassy in nature. The optical band gap of the samples was estimated by the absorption spectrum fitting method. The optical band gap increased from 1.61 ev for x = 0 sample to 1.90 ev for x = 40 sample and is explained in terms of cohesive energies. The basic thermo-mechanical parameters such as micro-hardness, Volume (Vh) and formation energy (Eh) of micro voids in the glassy network, as well as the modulus of Elasticity (E) have been calculated for prepared glasses.in present glasses. The variation in these parameters with Ge content correlated with heat of atomization of alloys.

  17. Exact solution for stresses/displacements in a multilayered hollow cylinder under thermo-mechanical loading

    International Nuclear Information System (INIS)

    Yeo, W.H.; Purbolaksono, J.; Aliabadi, M.H.; Ramesh, S.; Liew, H.L.

    2017-01-01

    In this study, a new analytical solution by the recursive method for evaluating stresses/displacements in multilayered hollow cylinder under thermo-mechanical loading was developed. The results for temperature distribution, displacements and stresses obtained by using the proposed solution were shown to be in good agreement with the FEM results. The proposed analytical solution was also found to produce more accurate results than those by the analytical solution reported in literature. - Highlights: • A new analytical solution for evaluating stresses in multilayered hollow cylinder under thermo-mechanical loading. • A simple computational procedure using a recursive method. • A promising technique for evaluating the operating axial and hoop stresses in pressurized composite vessels.

  18. Thermo-mechanical design of the SINGAP accelerator grids for ITER NB injectors

    Energy Technology Data Exchange (ETDEWEB)

    Agostinetti, P. [Consorzio RFX, Euratom-ENEA Association, Corso Stati Uniti 4, I35127 Padova (Italy)], E-mail: piero.agostinetti@igi.cnr.it; Dal Bello, S.; Dalla Palma, M.; Zaccaria, P. [Consorzio RFX, Euratom-ENEA Association, Corso Stati Uniti 4, I35127 Padova (Italy)

    2007-10-15

    The SINGle Aperture-SINgle GAP (SINGAP) accelerator for ITER neutral beam injector foresees four grids for the extraction and acceleration of negative ions, instead of the seven grids of the Multi-Aperture Multi-Grid (MAMuG) reference configuration. The grids have to fulfil specific requirements coming from ion extraction, beam optics and thermo-mechanical issues. This paper focuses on the thermo-hydraulic and thermo-mechanical design of the grids carried out by Consorzio RFX for the design of the first ITER NB injector and the ITER NB Test Facility. The cooling circuit design (position and shape of the channels) and the cooling parameters (water coolant temperatures, pressure and velocity) were optimized with sensitivity analyses in order to satisfy the grid functional requirements (temperatures, stresses, in plane and out of plane deformations). The design required a complete modelling of the grids and their support frames by means of 3D FE and CAD models.

  19. Fracture mechanics in new designed power module under thermo-mechanical loads

    Directory of Open Access Journals (Sweden)

    Durand Camille

    2014-06-01

    Full Text Available Thermo-mechanically induced failure is a major reliability issue in the microelectronic industry. On this account, a new type of Assembly Interconnected Technology used to connect MOSFETs in power modules has been developed. The reliability is increased by using a copper clip soldered on the top side of the chip, avoiding the use of aluminium wire bonds, often responsible for the failure of the device. Thus the new designed MOSFET package does not follow the same failure mechanisms as standard modules. Thermal and power cycling tests were performed on these new packages and resulting failures were analyzed. Thermo-mechanical simulations including cracks in the aluminium metallization and intermetallics (IMC were performed using Finite Element Analysis in order to better understand crack propagation and module behaviour.

  20. Evaluation of the resistance to cyclic fatigue among ProTaper Next, ProTaper Universal, and Vortex Blue rotary instruments.

    Science.gov (United States)

    Nguyen, Harrison H; Fong, Hanson; Paranjpe, Avina; Flake, Natasha M; Johnson, James D; Peters, Ove A

    2014-08-01

    The purpose of this study was to compare the fracture resistance to cyclic fatigue of ProTaper Next (PTN; Dentsply Tulsa Dental Specialties, Tulsa, OK), ProTaper Universal (PTU, Dentsply Tulsa Dental Specialties), and Vortex Blue (VB, Dentsply Tulsa Dental Specialties) rotary instruments. Twenty instruments each of PTN X1-X5, PTU S1-F5, and VB 20/04-50/04 were rotated until fracture in a simulated canal of 90° and a 5-mm radius using a custom-made testing platform. The number of cycles to fracture (NCF) was calculated. Weibull analysis was used to predict the maximum number of cycles when 99% of the instrument samples survive. VB 20/04-30/04 had significantly higher NCF than PTU S1-F5 and PTN X1-X5. VB 35/04-45/04 had significantly higher NCF than PTU S2-F5 and PTN X2-X5. PTN X1 had higher NCF than PTU S1-F5. PTN X2 had higher NCF than PTU F2-F5. The Weibull distribution predicted the highest number of cycles at which 99% of instruments survive to be 766 cycles for VB 25/04 and the lowest to be 50 cycles for PTU F2. Under the limitations of this study, VB 20/04-45/04 were more resistant to cyclic fatigue than PTN X2-X5 and PTU S2-F5. PTN X1 and X2 were more resistant to cyclic fatigue than PTU F2-F5. The Weibull distribution appears to be a feasible and potentially clinically relevant model to predict resistance to cyclic fatigue. Copyright © 2014 American Association of Endodontists. All rights reserved.

  1. Thermo-mechanical modeling of the obduction process based on the Oman ophiolite case

    OpenAIRE

    Duretz , Thibault; Agard , Philippe; Yamato , Philippe; Ducassou , Céline; Burov , Evgenii ,; Gerya , T. V.

    2016-01-01

    International audience; Obduction emplaces regional-scale fragments of oceanic lithosphere (ophiolites) over continental lithosphere margins of much lower density. For this reason, the mechanisms responsible for obduction remain enigmatic in the framework of plate tectonics. We present two-dimensional (2D) thermo-mechanical models of obduction and investigate possible dynamics and physical controls of this process. Model geometry and boundary conditions are based on available geological and g...

  2. Thermo-mechanical constitutive modeling of unsaturated clays based on the critical state concepts

    OpenAIRE

    Tourchi, Saeed; Hamidi, Amir

    2015-01-01

    A thermo-mechanical constitutive model for unsaturated clays is constructed based on the existing model for saturated clays originally proposed by the authors. The saturated clays model was formulated in the framework of critical state soil mechanics and modified Cam-clay model. The existing model has been generalized to simulate the experimentally observed behavior of unsaturated clays by introducing Bishop's stress and suction as independent stress parameters and modifying the hardening rul...

  3. Well-posedness of a thermo-mechanical model for shape memory alloys under tension

    Czech Academy of Sciences Publication Activity Database

    Krejčí, Pavel; Stefanelli, U.

    2010-01-01

    Roč. 44, č. 6 (2010), s. 1239-1253 ISSN 0764-583X R&D Projects: GA ČR GAP201/10/2315 Institutional research plan: CEZ:AV0Z10190503 Keywords : shape memory alloys * thermo-mechanics * well-posedness * hysteresis operator Subject RIV: BA - General Mathematics Impact factor: 1.202, year: 2010 http://journals.cambridge.org/action/displayAbstract?fromPage=online&aid=8129335

  4. A study of thermo-mechanical stress and its impact on through-silicon vias

    International Nuclear Information System (INIS)

    Ranganathan, N; Balasubramanian, N; Prasad, K; Pey, K L

    2008-01-01

    The BOSCH etch process, which is commonly used in microelectromechanical system fabrication, has been extensively investigated in this work for implementation in through-silicon via (TSV) technology for 3D-microsystems packaging. The present work focuses on thermo-mechanical stresses caused by thermal loading due to post-TSV processes and their impact on the electrical performance of through-silicon copper interconnects. A test vehicle with deep silicon copper-plated comb structure was designed to study and evaluate different deep silicon via etch processes and its effect on the electrical leakage characteristics under various electrical and thermal stress conditions. It has been shown that the leakage current between the comb interconnect structures increases with an increase in sidewall roughness and that it can be significantly lowered by smoothening the sidewalls. It was also shown that by tailoring a non-BOSCH etch process with the normal BOSCH process, a similar leakage current reduction can be achieved. It was also shown through thermo-mechanical simulation studies that there is a clear correlation between high leakage current behavior due to non-uniform Ta barrier deposition over the rough sidewalls and the thermo-mechanical stress induced by post-TSV processes

  5. Assessment of thermo-mechanical behavior in CLAM steel first wall structures

    International Nuclear Information System (INIS)

    Liu Fubin; Yao Man

    2012-01-01

    Highlights: ► China Low Activation Martensitic steel (CLAM) as FW the structural material. ► The thermo-mechanical behavior of the FW was analyzed under the condition of normal ITER operation combined effect of plasma heat flux and neutron heating. ► The temperature dependence of the material physical properties of CLAM is summarized. - Abstract: The temperature and strain distributions of the mockup with distinct structural material (SS316L or China Low Activation Martensitic steel (CLAM)) in two-dimensional model were calculated and analyzed, based on a high heat flux (HHF) test recently reported with heat flux of 3.2 MW/m 2 . The calculated temperature and strain results in the first wall (FW), in which SS316L is as the structural material, showed good agreement with HHF test. By substituting CLAM steel for SS316L the contrast analysis indicates that the thermo-mechanical property for CLAM steel is better than that of SS316 at the same condition. Furthermore, the thermo-mechanical behavior of the FW was analyzed under the condition of normal ITER operation combined effect of plasma heat flux and neutron heating.

  6. Assessment of thermo-mechanical behavior in CLAM steel first wall structures

    Energy Technology Data Exchange (ETDEWEB)

    Liu Fubin, E-mail: liufubin_1216@126.com [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, Liaoning (China); Yao Man, E-mail: yaoman@dlut.edu.cn [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, Liaoning (China)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer China Low Activation Martensitic steel (CLAM) as FW the structural material. Black-Right-Pointing-Pointer The thermo-mechanical behavior of the FW was analyzed under the condition of normal ITER operation combined effect of plasma heat flux and neutron heating. Black-Right-Pointing-Pointer The temperature dependence of the material physical properties of CLAM is summarized. - Abstract: The temperature and strain distributions of the mockup with distinct structural material (SS316L or China Low Activation Martensitic steel (CLAM)) in two-dimensional model were calculated and analyzed, based on a high heat flux (HHF) test recently reported with heat flux of 3.2 MW/m{sup 2}. The calculated temperature and strain results in the first wall (FW), in which SS316L is as the structural material, showed good agreement with HHF test. By substituting CLAM steel for SS316L the contrast analysis indicates that the thermo-mechanical property for CLAM steel is better than that of SS316 at the same condition. Furthermore, the thermo-mechanical behavior of the FW was analyzed under the condition of normal ITER operation combined effect of plasma heat flux and neutron heating.

  7. Fuel element thermo-mechanical analysis during transient events using the FMS and FETMA codes

    International Nuclear Information System (INIS)

    Hernandez Lopez Hector; Hernandez Martinez Jose Luis; Ortiz Villafuerte Javier

    2005-01-01

    In the Instituto Nacional de Investigaciones Nucleares of Mexico, the Fuel Management System (FMS) software package has been used for long time to simulate the operation of a BWR nuclear power plant in steady state, as well as in transient events. To evaluate the fuel element thermo-mechanical performance during transient events, an interface between the FMS codes and our own Fuel Element Thermo Mechanical Analysis (FETMA) code is currently being developed and implemented. In this work, the results of the thermo-mechanical behavior of fuel rods in the hot channel during the simulation of transient events of a BWR nuclear power plant are shown. The transient events considered for this work are a load rejection and a feedwater control failure, which among the most important events that can occur in a BWR. The results showed that conditions leading to fuel rod failure at no time appeared for both events. Also, it is shown that a transient due load rejection is more demanding on terms of safety that the failure of a controller of the feedwater. (authors)

  8. Thermo-mechanical simulations of early-age concrete cracking with durability predictions

    Science.gov (United States)

    Havlásek, Petr; Šmilauer, Vít; Hájková, Karolina; Baquerizo, Luis

    2017-09-01

    Concrete performance is strongly affected by mix design, thermal boundary conditions, its evolving mechanical properties, and internal/external restraints with consequences to possible cracking with impaired durability. Thermo-mechanical simulations are able to capture those relevant phenomena and boundary conditions for predicting temperature, strains, stresses or cracking in reinforced concrete structures. In this paper, we propose a weakly coupled thermo-mechanical model for early age concrete with an affinity-based hydration model for thermal part, taking into account concrete mix design, cement type and thermal boundary conditions. The mechanical part uses B3/B4 model for concrete creep and shrinkage with isotropic damage model for cracking, able to predict a crack width. All models have been implemented in an open-source OOFEM software package. Validations of thermo-mechanical simulations will be presented on several massive concrete structures, showing excellent temperature predictions. Likewise, strain validation demonstrates good predictions on a restrained reinforced concrete wall and concrete beam. Durability predictions stem from induction time of reinforcement corrosion, caused by carbonation and/or chloride ingress influenced by crack width. Reinforcement corrosion in concrete struts of a bridge will serve for validation.

  9. Evaluation of thermo-mechanical properties data of carbon-based plasma facing materials

    International Nuclear Information System (INIS)

    Ulrickson, M.; Barabash, V.R.; Matera, R.; Roedig, M.; Smith, J.J.; Janev, R.K.

    1991-03-01

    This Report contains the proceedings, results and conclusions of the work done and the analysis performed during the IAEA Consultants' Meeting on ''Evaluation of thermo-mechanical properties data of carbon-based plasma facing materials'', convened on December 17-21, 1990, at the IAEA Headquarters in Vienna. Although the prime objective of the meeting was to critically assess the available thermo-mechanical properties data for certain types of carbon-based fusion relevant materials, the work of the meeting went well beyond this task. The meeting participants discussed in depth the scope and structure of the IAEA material properties database, the format of data presentation, the most appropriate computerized system for data storage, retrieval, exchange and management. The existing IAEA ALADDIN system was adopted as a convenient tool for this purpose and specific ALADDIN labelling schemes and dictionaries were established for the material properties data. An ALADDIN formatted test-file for the thermo-physical and thermo-mechanical properties of pyrolytic graphite is appended to this Report for illustrative purposes. (author)

  10. Effect of Water on the Thermo-Mechanical Behavior of Carbon Cloth Phenolic

    Science.gov (United States)

    Sullivan, Roy M.; Stokes, Eric; Baker, Eric H.

    2011-01-01

    The results of thermo-mechanical experiments, which were conducted previously by one of the authors, are reviewed. The strain in the direction normal to the fabric plane was measured as a function of temperature for a variety of initial moisture contents and heating rates. In this paper, the general features of the thermo-mechanical response are discussed and the effect of heating rate and initial moisture content are highlighted. The mechanical interaction between the phenolic polymer and water trapped within its free volumes as the polymer is heated to high temperatures is discussed. An equation for the internal stresses which are generated within the polymer due to trapped water is obtained from the total stress expression for a binary mixture of polymer and water. Numerical solutions for moisture diffusion in the thermo-mechanical experiments were performed and the results of these solutions are presented. The results of the moisture diffusion solutions help to explain the effects of heating rate and moisture content on the strain behavior normal to the fabric plane.

  11. Thermo-mechanical design of the extraction grids for RF negative ion source at HUST

    Energy Technology Data Exchange (ETDEWEB)

    Zuo, Chen; Liu, Kaifeng, E-mail: kfliuhust@hust.edu.cn; Li, Dong; Mei, Zhiyuan; Zhang, Zhe; Chen, Dezhi

    2017-01-15

    Highlights: • An extraction system with cooling channels has been designed for HUST negative ion source. • Corresponding heat loads onto three grids has been used in thermo-mechanical analysis. • The analysis results could be very useful for driving the engineering design. - Abstract: Huazhong University of Science and Technology (HUST) is developing a small radio frequency negative ion source experimental setup to promote research on neutral beam injection ion sources. The extraction system for the negative ion source is the key component to obtain the negative ions. The extraction system is composed of three grids: the plasma grid, the extraction grid and the grounded grid. Each grid is impacted by different heat loads. As the grids have to fulfil specific requirements regarding ion extraction, beam optics, and thermo-mechanical issues, grid cooling systems have been included for ensuring reliable operation. This paper focuses on the thermo-hydraulic and thermo-mechanical design of the grids. Finite element calculations have been carried out to analyse the temperature and deformation of the grids under heat loads using the fluid dynamics code CFX. Based on these results, the cooling circuit design and cooling parameters are optimised to satisfy the grid requirements.

  12. Cyclic Fatigue Resistance of OneShape, HyFlex EDM, WaveOne Gold, and Reciproc Blue Nickel-titanium Instruments.

    Science.gov (United States)

    Gündoğar, Mustafa; Özyürek, Taha

    2017-07-01

    The purpose of this study was to compare the cyclic fatigue resistances of Reciproc Blue (VDW, Munich, Germany), HyFlex EDM (Coltene/Whaledent, Altstätten, Switzerland), WaveOne Gold (Dentsply Maillefer, Ballaigues, Switzerland), and OneShape (Micro Mega, Besancon, France) single-file NiTi systems. Thirty Reciproc Blue R25 (25/.08), 30 HyFlex EDM (25/.∼), 30 WaveOne Gold Primary (25/.07), and 30 OneShape (25/.06) instruments were included in this study. All the instruments were rotated in artificial canals, which were made of stainless steel with an inner diameter of 1.5 mm, a 60° angle of curvature, and radii of curvatures of 5 mm until fracture occurred, and the time to fracture was recorded in seconds using a digital chronometer. The data were analyzed statistically using Kruskal-Wallis and post hoc Dunn tests via SPSS 21.0 software (SPSS Inc, Chicago, IL). The statistical significance level was set at 5%. The HyFlex EDM file (3456.33 ± 633.37) file had the statistically highest fatigue resistance, and the OneShape file (1221.63 ± 812.4) had the least fatigue resistance (P  .05) in the mean length of the fractured fragments of the files (P > .05). Within the limitations of the present in vitro study, it was found that cyclic fatigue resistance of HyFlex EDM files was higher than the cyclic fatigue resistances of OneShape, Reciproc Blue, and WaveOne Gold files. Copyright © 2017 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  13. Cyclic fatigue resistances of Hyflex EDM, WaveOne gold, Reciproc blue and 2shape NiTi rotary files in different artificial canals.

    Science.gov (United States)

    Özyürek, Taha; Gündoğar, Mustafa; Uslu, Gülşah; Yılmaz, Koray; Staffoli, Simone; Nm, Grande; Plotino, Gianluca; Polimeni, Antonella

    2018-01-30

    The aim of the present study was to compare the cyclic fatigue resistances of HyFlex EDM (HEDM), WaveOne Gold (WOG), Reciproc Blue (RB), and 2Shape (TS) NiTi systems having different metallurgic properties. HEDM, WOG, RB, and TS instruments were rotated in artificial canals which were made of stainless steel with an inner diameter of 1.5 mm, 45°, and 90° angles of curvatures and a radius of curvature of 5 mm until fracture occurred, and the time to fracture (TTF) was recorded in seconds. Also, number of cycles to fracture was calculated (NCF). Data were statistically analyzed using Kruskal-Wallis and t test. The statistical significance level was set at P  0.05). When the NCF values were taken into consideration, HEDM reported a significantly higher cyclic fatigue resistance than TS in both canal curvatures analyzed (P < 0.05). Within the limitations of the present study, RB NiTi files showed statistically higher cyclic fatigue resistance in artificial canals with 45° and 90° than the other NiTi files tested.

  14. Comparative evaluation of cyclic fatigue resistance of D-RaCe and ProTaper retreatment instruments in curved artificial canals.

    Science.gov (United States)

    Topçuoğlu, H S; Topçuoğlu, G; Aktı, A

    2016-06-01

    To compare the cyclic fatigue resistance of D-RaCe and ProTaper rotary nickel-titanium (NiTi) retreatment files when used in curved artificial canals. A total of 120 new D-RaCe DR2 and ProTaper D3 retreatment files were tested in stainless steel artificial canals having 45° and 60° angles of curvature. Thirty instruments of each of the file systems were tested in both angles of curvature (n = 30). The retreatment instruments were rotated until fracture to calculate the number of cycles to failure. The length of each fractured fragment was recorded. Data were analysed by independent sample t-test. Fractured surfaces of the instruments were analysed by scanning electron microscopy. In the canal with 45° angle of curvature, no significant difference was observed between the retreatment systems (P > 0.05); on the other hand, in the canal with 60° angle of curvature, D-RaCe DR2 instruments had greater cyclic fatigue resistance than ProTaper D3 (P  0.05). The fracture surfaces of the instruments had morphologic characteristics of ductile fracture. D-RaCe DR2 instrument exhibited greater cyclic fatigue resistance than ProTaper D3 only in root canals with 60° angle of curvature. © 2015 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  15. Thermo-Mechanical Behaviour of Flax-Fibre Reinforced Epoxy Laminates for Industrial Applications

    Directory of Open Access Journals (Sweden)

    Giuseppe Pitarresi

    2015-11-01

    Full Text Available The present work describes the experimental mechanical characterisation of a natural flax fibre reinforced epoxy polymer composite. A commercial plain woven quasi-unidirectional flax fabric with spun-twisted yarns is employed in particular, as well as unidirectional composite panels manufactured with three techniques: hand-lay-up, vacuum bagging and resin infusion. The stiffness and strength behaviours are investigated under both monotonic and low-cycle fatigue loadings. The analysed material has, in particular, shown a typical bilinear behaviour under pure traction, with a knee yield point occurring at a rather low stress value, after which the material tensile stiffness is significantly reduced. In the present work, such a mechanism is investigated by a phenomenological approach, performing periodical loading/unloading cycles, and repeating tensile tests on previously “yielded” samples to assess the evolution of stiffness behaviour. Infrared thermography is also employed to measure the temperature of specimens during monotonic and cyclic loading. In the first case, the thermal signal is monitored to correlate departures from the thermoelastic behaviour with the onset of energy loss mechanisms. In the case of cyclic loading, the thermoelastic signal and the second harmonic component are both determined in order to investigate the extent of elastic behaviour of the material.

  16. Comparison of the cyclic fatigue resistance of 5 different rotary pathfinding instruments made of conventional nickel-titanium wire, M-wire, and controlled memory wire.

    Science.gov (United States)

    Capar, Ismail Davut; Kaval, Mehmet Emin; Ertas, Hüseyin; Sen, Bilge Hakan

    2015-04-01

    This study compared the cyclic fatigue resistance of current nickel-titanium rotary path-finding instruments. Five types of nickel-titanium rotary pathfinding instruments were used in steel canals with a 90° curvature and a curvature radius of 3 mm (n = 10) and 5 mm (n = 10). The cyclic fatigue of the following instruments was tested at 4 mm from the tip: PathFile (#16 and a .02 taper; Dentsply Maillefer, Ballaigues, Switzerland), G-File (#12 and a .03 taper; Micro-Mega, Besançon Cedex, France), Scout Race (#15 and a .02 taper; FKG Dentaire, La Chaux-de-Fonds, Switzerland), HyFlex GPF (#15 and a .02 taper; Coltene-Whaledent, Allstetten, Switzerland), and ProGlider (#16 with a mean taper of .04125 and a .02 at the first 4 mm from the tip, Dentsply Maillefer). The length of the fractured parts was measured, and the number of cycles to fracture (NCF) was calculated. The data were statistically analyzed using Kruskal-Wallis and Mann-Whitney tests (α = .05). After Bonferroni correction, the new P value was set as .005. The difference in the cyclic fatigue of all the files at both curvatures was statistically significant (P values from .0035 to less than .0001). The ranking of the instruments from the highest to the lowest NCF was as follows: HyFlex GPF, G files, ProGlider, PathFile, and Scout Race. The length of the fractured part of the instruments was similar in all the groups (P > .05). All the tested instruments had a lower NCF at a curvature radius of 3 mm when compared with a curvature radius of 5 mm (P instrument was the highest, and the curvature radius had a significant effect on the fatigue resistance. Copyright © 2015 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  17. Study the Cyclic Plasticity Behavior of 508 LAS under Constant, Variable and Grid-Load-Following Loading Cycles for Fatigue Evaluation of PWR Components

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, Subhasish [Argonne National Lab. (ANL), Argonne, IL (United States); Barua, Bipul [Argonne National Lab. (ANL), Argonne, IL (United States); Soppet, William K. [Argonne National Lab. (ANL), Argonne, IL (United States); Majumdar, Saurin [Argonne National Lab. (ANL), Argonne, IL (United States); Natesan, Ken [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-09-01

    This report provides an update of an earlier assessment of environmentally assisted fatigue for components in light water reactors. This report is a deliverable in September 2016 under the work package for environmentally assisted fatigue under DOE’s Light Water Reactor Sustainability program. In an April 2016 report, we presented a detailed thermal-mechanical stress analysis model for simulating the stress-strain state of a reactor pressure vessel and its nozzles under grid-load-following conditions. In this report, we provide stress-controlled fatigue test data for 508 LAS base metal alloy under different loading amplitudes (constant, variable, and random grid-load-following) and environmental conditions (in air or pressurized water reactor coolant water at 300°C). Also presented is a cyclic plasticity-based analytical model that can simultaneously capture the amplitude and time dependency of the component behavior under fatigue loading. Results related to both amplitude-dependent and amplitude-independent parameters are presented. The validation results for the analytical/mechanistic model are discussed. This report provides guidance for estimating time-dependent, amplitude-independent parameters related to material behavior under different service conditions. The developed mechanistic models and the reported material parameters can be used to conduct more accurate fatigue and ratcheting evaluation of reactor components.

  18. A comparison of nickel-titanium rotary instruments manufactured using different methods and cross-sectional areas: ability to resist cyclic fatigue.

    Science.gov (United States)

    Oh, So-Ram; Chang, Seok-Woo; Lee, Yoon; Gu, Yu; Son, Won-Jun; Lee, Woocheol; Baek, Seung-Ho; Bae, Kwang-Shik; Choi, Gi-Woon; Lim, Sang-Min; Kum, Kee-Yeon

    2010-04-01

    This study examined the effect of the manufacturing methods (ground, electropolished, and twisted) and the cross-sectional area (CSA) of nickel-titanium (NiTi) rotary instruments on their cyclic fatigue resistance. A total of 80 NiTi rotary instruments (ISO 25/.06 taper) from 4 brands (K3, ProFile, RaCe, and TF) were rotated in a simulated root canal with pecking motion until fracture. The number of cycles to failure (NCF) was calculated. The CSA at 3 mm from the tip of new instruments of each brand was calculated. The correlation between the CSA and NCF was evaluated. All fractured surfaces were analyzed using a scanning electron microscope to determine the fracture mode. The TF instruments were the most resistant to fatigue failure. The resistance to cyclic failure increased with decreasing CSA. All fractured surfaces showed the coexistence of ductile and brittle properties. The CSA had a significant effect on the fatigue resistance of NiTi rotary instruments. Copyright 2010 Mosby, Inc. All rights reserved.

  19. Nuclear, thermo-mechanical and tritium release analysis of ITER breeding blanket

    International Nuclear Information System (INIS)

    Kosaku, Yasuo; Kuroda, Toshimasa; Enoeda, Mikio; Hatano, Toshihisa; Sato, Satoshi; Miki, Nobuharu; Akiba, Masato

    2003-06-01

    The design of the breeding blanket in ITER applies pebble bed breeder in tube (BIT) surrounded by multiplier pebble bed. It is assumed to use the same module support mechanism and coolant manifolds and coolant system as the shielding blankets. This work focuses on the verification of the design of the breeding blanket, from the viewpoints which is especially unique to the pebble bed type breeding blanket, such as, tritium breeding performance, tritium inventory and release behavior and thermo-mechanical performance of the ITER breeding blanket. With respect to the neutronics analysis, the detailed analyses of the distribution of the nuclear heating rate and TBR have been performed in 2D model using MCNP to clarify the input data for the tritium inventory and release rate analyses and thermo-mechanical analyses. With respect to the tritium inventory and release behavior analysis, the parametric analyses for selection of purge gas flow rate were carried out from the view point of pressure drop and the tritium inventory/release performance for Li 2 TiO 3 breeder. The analysis result concluded that purge gas flow rate can be set to conventional flow rate setting (88 l/min per module) to 1/10 of that to save the purge gas flow and minimize the size of purge gas pipe. However, it is necessary to note that more tritium is transformed to HTO (chemical form of water) in case of Li 2 TiO 3 compared to other breeder materials. With respect to the thermo-mechanical analyses of the pebble bed blanket structure, the analyses have been performed by ABAQUS with 2D model derived from one of eight facets of a blanket module, based on the reference design. Analyses were performed to identify the temperature distribution incorporating the pebble bed mechanical simulation and influence of mechanical behavior to the thermal behavior. The result showed that the maximum temperature in the breeding material was 617degC in the first row of breeding rods and the minimum temperature was 328

  20. Study of Carbide Evolution During Thermo-Mechanical Processing of AISI D2 Tool Steel

    Science.gov (United States)

    Bombac, D.; Fazarinc, M.; Podder, A. Saha; Kugler, G.

    2013-03-01

    The microstructure of a cold-worked tool steel (AISI D2) with various thermo-mechanical treatments was examined in the current study to identify the effects of these treatments on phases. X-ray diffraction was used to identify phases. Microstructural changes such as spheroidization and coarsening of carbides were studied. Thermodynamic calculations were used to verify the results of the differential thermal analysis. It was found that soaking temperature and time have a large influence on dissolution, precipitation, spheroidization, and coalescence of carbides present in the steel. This consequently influences the hot workability and final properties.

  1. Study of gap conductance model for thermo mechanical fully coupled finite element model

    International Nuclear Information System (INIS)

    Kim, Hyo Cha; Yang, Yong Sik; Kim, Dae Ho; Bang, Je Geon; Kim, Sun Ki; Koo, Yang Hyun

    2012-01-01

    A light water reactor (LWR) fuel rod consists of zirconium alloy cladding and uranium dioxide pellets, with a slight gap between them. Therefore, the mechanical integrity of zirconium alloy cladding is the most critical issue, as it is an important barrier for fission products released into the environment. To evaluate the stress and strain of the cladding during operation, fuel performance codes with a one-dimensional (1D) approach have been reported since the 1970s. However, it is difficult for a 1D model to simulate the stress and strain of the cladding accurately owing to a lack of degree of freedom. A LWR fuel performance code should include thermo-mechanical coupled model owing to the existence of the fuel-cladding gap. Generally, the gap that is filled with helium gas results in temperature drop along radius direction. The gap conductance that determines temperature gradient within the gap is very sensitive to gap thickness. For instance, once the gap size increases up to several microns in certain region, difference of surface temperatures increases up to 100 Kelvin. Therefore, iterative thermo-mechanical coupled analysis is required to solve temperature distribution throughout pellet and cladding. Consequently, the Finite Element (FE) module, which can simulate a higher degree of freedom numerically, is an indispensable requirement to understand the thermomechanical behavior of cladding. FRAPCON-3, which is reliable performance code, has iterative loop for thermo-mechanical coupled calculation to solve 1D gap conductance model. In FEMAXI-III, 1D thermal analysis module and FE module for stress-strain analysis were separated. 1D thermal module includes iterative analysis between them. DIONISIO code focused on thermal contact model as function of surface roughness and contact pressure when the gap is closed. In previous works, gap conductance model has been developed only for 1D model or hybrid model (1D and FE). To simulate temperature, stress and strain

  2. Shape distortion and thermo-mechanical properties of SOFC components from green tape to sintering body

    DEFF Research Database (Denmark)

    Teocoli, Francesca; Ni, De Wei; Tadesse Molla, Tesfaye

    due to binder burn out, differential shrinkage behavior and to a potential interfacial reaction between the two materials. To analyze the phenomena, shrinkage of SOFC components single layers and bilayered samples were measured insitu by optical dilatometer. The densification mismatch stress, due...... to the strain rate difference between materials, was calculated using Cai’s model. Camber (curvature) development for in situ co-firing of a bi-layer ceramic green tape has been investigated. Analysis of shape evolution from green to sintered body can be carried out by the thermo-mechanical analysis techniques....

  3. Global thermo-mechanical effects from a KBS-3 type repository

    International Nuclear Information System (INIS)

    Hakami, E.; Olofsson, Stig-Olof

    1998-01-01

    The objective of this study has been to identify the global thermo-mechanical effects in the bedrock hosting a nuclear waste repository. Numerical thermo-mechanical modeling using distinct element models was performed. The number of fracture zones, the heat intensity of the waste, the material properties of the rock mass and the boundary conditions of the models were varied. Different models for multi-level repositories were also analyzed and compared to the main single-level case. Further, the global influence from the excavation of repository tunnels and deposition holes was examined by introducing weaker rock mass material properties in the repository region of one model. The maximum compression stress obtained for the main model is 44 MPa and occurs at the repository level after about 100 years of deposition. Due to thermal expansion, the rock mass displaces upward, and the maximum heave at the ground surface after 1000 years is calculated to be 16 cm. In the area close to the ground surface the horizontal stresses reduce, causing the rock to yield in tension down to a depth of about 80 meters. The fracture zones show opening displacements at shallow depths and closing and shearing at the repository level. The maximum displacements are 0.3-2.5 cm for closing, 0.0-0.8 cm for opening and 0.2-2.2 cm for shearing. The resultant stresses and displacements depend in large part on the assumptions made concerning the heat intensity of the waste. In the main model, an initial heat intensity of 10 W/m 2 is assumed, which gives larger effects than the case with 6 W/m 2 . Another important input parameter for the analysis is the Young's modulus of the rock mass. In the main model, a value of 30 GPa is assumed. Higher values of Young's modulus give larger thermo-mechanical effects. All multi-level repository layouts give rise to higher temperatures than the single-level layout, causing the compressive stresses to increase more at the repository level. The multi

  4. Fluka and thermo-mechanical studies for the CLIC main dump

    CERN Document Server

    Mereghetti, Alessio; Vlachoudis, Vasilis

    2011-01-01

    In order to best cope with the challenge of absorbing the multi-MW beam, a water beam dump at the end of the CLIC post-collision line has been proposed. The design of the dump for the Conceptual Design Report (CDR) was checked against with a set of FLUKA Monte Carlo simulations, for the estimation of the peak and total power absorbed by the water and the vessel. Fluence spectra of escaping particles and activation rates of radio-nuclides were computed as well. Finally, the thermal transient behavior of the water bath and a thermo-mechanical analysis of the preliminary design of the window were done.

  5. Fatigue

    Science.gov (United States)

    ... sleep. Fatigue is a lack of energy and motivation. Drowsiness and apathy (a feeling of not caring ... Call your provider right away if you have any of the following: Confusion or dizziness Blurred vision Little or no urine, or recent ...

  6. Lifetime prediction of structures submitted to thermal fatigue loadings; Prediction de duree de vie de structures sous chargement de fatigue thermique

    Energy Technology Data Exchange (ETDEWEB)

    Amiable, S

    2006-01-15

    The aim of this work is to predict the lifetime of structures submitted to thermal fatigue loadings. This work lies within the studies undertaken by the CEA on the thermal fatigue problems from the french reactor of Civaux. In particular we study the SPLASH test: a specimen is heated continuously and cyclically cooled down by a water spray. This loading generates important temperature gradients in space and time and leads to the initiation and the propagation of a crack network. We propose a new thermo-mechanical model to simulate the SPLASH experiment and we propose a new fatigue criterion to predict the lifetime of the SPLASH specimen. We propose and compare several numerical models with various complexity to estimate the mechanical response of the SPLASH specimen. The practical implications of this work are the reevaluation of the hypothesis used in the French code RCC, which are used to simulate thermal shock and to interpret the results in terms of fatigue. This work leads to new perspectives on the mechanical interpretation of the fatigue criterion. (author)

  7. Modeling of creep-fatigue interaction of zirconium {alpha} under cyclic loading at 200 C; Modelisation du comportement et de l`endommagement en fatigue-fluage du zirconium {alpha} a 200C

    Energy Technology Data Exchange (ETDEWEB)

    Vogel, C.

    1996-04-01

    The present work deals with mechanical behaviour of zirconium alpha at 200 deg. C and crack initiation prediction methods, particularly when loading conditions lead to interaction of fatigue and creep phenomena. A classical approach used to study interaction between cyclic effects and constant loading effects does not give easy understanding of experimental results. Therefore, a new approach has been developed, which allow to determine a number of cycles for crack initiation for complex structures under large loading conditions. To study influence of fatigue and creep interaction on crack initiation, a model was chosen, using a scalar variable, giving representation of the material deterioration state. The model uses a non linear cumulating effect between the damage corresponding to cyclic loads and the damage correlated to time influence. The model belongs to uncoupled approaches between damage and behaviour, which is described here by a two inelastic deformations model. This mechanical behaviour model is chosen because it allows distinction between a plastic and a viscous part in inelastic flow. Cyclic damage is function of stress amplitude and mean stress. For the peculiar sensitivity of the material to creep, a special parameter bas been defined to be critical toward creep damage. It is the kinematic term associated to state variables describing this type of hardening in the viscous mechanism. (author).

  8. Effect of Glide Path Creating on Cyclic Fatigue Resistance of Reciproc and Reciproc Blue Nickel-titanium Files: A Laboratory Study.

    Science.gov (United States)

    Özyürek, Taha; Uslu, Gülşah; Yılmaz, Koray; Gündoğar, Mustafa

    2018-06-01

    The purpose of this article was to compare the cyclic fatigue resistance of Reciproc and Reciproc Blue files (VDW GmbH, Munich, Germany) that were used to prepare root canals of mandibular molar teeth with or without a glide path. Sixty Reciproc R25 and 60 Reciproc Blue R25 files were used. The Reciproc and Reciproc Blue groups were divided into 3 subgroups (ie, as received condition, used without a glide path, and used with a glide path). All the instruments were rotated in a stainless steel artificial canal with an inner diameter of 1.5 mm, a 60° angle of curvature, and a radius of curvature of 5 mm until fracture occurred. The number of cycle to fracture was calculated, and the length of the fractured segments was measured. The Kruskal-Wallis test was performed to statistically analyze the data using SPSS 21.0 software (IBM Corp, Armonk, NY) at a 5% significance level. The cyclic fatigue resistance of as received condition Reciproc Blue files was found to be higher than as received condition Reciproc files (P  .05). There was no statistically significant difference in the mean length of the fractured fragments of the instruments (P > .05). Within the limitations of this in vitro study, it was concluded that creating a glide path using ProGlider files had no effect on the cyclic fatigue resistance of RPC and RPC Blue files. Copyright © 2018 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  9. Thermo-mechanical modeling of laser treatment on titanium cold-spray coatings

    Science.gov (United States)

    Paradiso, V.; Rubino, F.; Tucci, F.; Astarita, A.; Carlone, P.

    2018-05-01

    Titanium coatings are very attractive to several industrial fields, especially aeronautics, due to the enhanced corrosion resistance and wear properties as well as improved compatibility with carbon fiber reinforced plastic (CFRP) materials. Cold sprayed titanium coatings, among the others deposition processes, are finding a widespread use in high performance applications, whereas post-deposition treatments are often used to modify the microstructure of the cold-sprayed layer. Laser treatments allow one to noticeably increase the superficial properties of titanium coatings when the process parameters are properly set. On the other hand, the high heat input required to melt titanium particles may result in excessive temperature increase even in the substrate. This paper introduces a thermo-mechanical model to simulate the laser treatment effects on a cold sprayed titanium coating as well as the aluminium substrate. The proposed thermo-mechanical finite element model considers the transient temperature field due to the laser source and applied boundary conditions using them as input loads for the subsequent stress-strain analysis. Numerical outcomes highlighted the relevance of thermal gradients and thermally induced stresses and strains in promoting the damage of the coating.

  10. Thermo-mechanical constitutive modeling of unsaturated clays based on the critical state concepts

    Directory of Open Access Journals (Sweden)

    Saeed Tourchi

    2015-04-01

    Full Text Available A thermo-mechanical constitutive model for unsaturated clays is constructed based on the existing model for saturated clays originally proposed by the authors. The saturated clays model was formulated in the framework of critical state soil mechanics and modified Cam-clay model. The existing model has been generalized to simulate the experimentally observed behavior of unsaturated clays by introducing Bishop's stress and suction as independent stress parameters and modifying the hardening rule and yield criterion to take into account the role of suction. Also, according to previous studies, an increase in temperature causes a reduction in specific volume. A reduction in suction (wetting for a given confining stress may induce an irreversible volumetric compression (collapse. Thus an increase in suction (drying raises a specific volume i.e. the movement of normal consolidation line (NCL to higher values of void ratio. However, some experimental data confirm the assumption that this reduction is dependent on the stress level of soil element. A generalized approach considering the effect of stress level on the magnitude of clays thermal dependency in compression plane is proposed in this study. The number of modeling parameters is kept to a minimum, and they all have clear physical interpretations, to facilitate the usefulness of model for practical applications. A step-by-step procedure used for parameter calibration is also described. The model is finally evaluated using a comprehensive set of experimental data for the thermo-mechanical behavior of unsaturated soils.

  11. Thermo-Mechanical Modeling of Laser-Mig Hybrid Welding (lmhw)

    Science.gov (United States)

    Kounde, Ludovic; Engel, Thierry; Bergheau, Jean-Michel; Boisselier, Didier

    2011-01-01

    Hybrid welding is a combination of two different technologies such as laser (Nd: YAG, CO2…) and electric arc welding (MIG, MAG / TIG …) developed to assemble thick metal sheets (over 3 mm) in order to reduce the required laser power. As a matter of fact, hybrid welding is a lso used in the welding of thin materials to benefit from process, deep penetration and gap limit. But the thermo-mechanical behaviour of thin parts assembled by LMHW technology for railway cars production is far from being controlled the modeling and simulation contribute to the assessment of the causes and effects of the thermo mechanical behaviour in the assembled parts. In order to reproduce the morphology of melted and heat-affected zones, two analytic functions were combined to model the heat source of LMHW. On one hand, we applied a so-called "diaboloïd" (DB) which is a modified hyperboloid, based on experimental parameters and the analysis of the macrographs of the welds. On the other hand, we used a so-called "double ellipsoïd" (DE) which takes the MIG only contribution including the bead into account. The comparison between experimental result and numerical result shows a good agreement.

  12. EFFECT OF THERMO-MECHANICAL TREATMENT ON PROPERTIES OF PARICA PLYWOODS (Schizolobium amazonicum Huber ex Ducke

    Directory of Open Access Journals (Sweden)

    Mírian de Almeida Costa

    Full Text Available ABSTRACT Thermo-mechanical treatment is a technique for wood modification in which samples are densified by means of heat and mechanical compression, applied perpendicularly to fibers, which under different combinations of time, temperature, and pressure increases wood density and thus improve some of its properties. This study aimed to treat thermo-mechanically parica plywood and observe the effects on its physical and mechanical properties. Specimens were submitted to two treatments, 120 and 150 ºC, remaining under pressure for seven minutes and, subsequently, under zero pressure for 15 minutes. Results showed a significant increase in specific mass from 0.48 g cm-3 to an average of 0.56 g cm-3, and a compression ratio of about 31.7% on average. Physical properties also varied significantly and results showed that treated samples swelled and absorbed more water than those untreated, leading to a greater thickness non-return rate. This indicates the proposed thermal treatments did not release the internal compressive stress generated during panel pressing, not improving its dimensional stability as a result. On the other hand, mechanical properties were positively affected, leading to an increase of 27.5% and 51.8% in modulus of rupture after treatments at 120 and 150 ºC, respectively. Modulus of elasticity and glue-line shear strength did not vary statistically and Janka hardness was 29.7% higher after treatment at 150 ºC.

  13. Thermo-mechanical design and testing of a microbalance for space applications

    Science.gov (United States)

    Scaccabarozzi, Diego; Saggin, Bortolino; Tarabini, Marco; Palomba, Ernesto; Longobardo, Andrea; Zampetti, Emiliano

    2014-12-01

    This work focuses on the thermo-mechanical design of the microbalance used for the VISTA (Volatile In Situ Thermogravimetry Analyzer) sensor. VISTA has been designed to operate in situ in different space environments (asteroids, Mars, icy satellites). In this paper we focus on its application on Mars, where the expected environmental conditions are the most challenging for the thermo-mechanical design. The microbalance holding system has been designed to ensure piezoelectric crystal integrity against the high vibration levels during launch and landing and to cope with the unavoidable thermo-elastic differential displacements due to CTE and temperature differences between the microbalance elements. The crystal holding system, based on three symmetrical titanium supports, provides also the electrical connections needed for crystal actuation, microbalance heating and temperature measurement on the electrode area. On the microbalance crystal surfaces the electrodes, a micro film heater (optimized to perform thermo-gravimetric analysis up to 400 °C) and a resistive thermometer are deposited through a vacuum sputtering process. A mockup of the system has been manufactured and tested at the expected vibration levels and the thermal control effectiveness has been verified in thermo-vacuum environment.

  14. Modelling the Thermo-Mechanical Behavior of Magnesium Alloys during Indirect Extrusion

    International Nuclear Information System (INIS)

    Steglich, D.; Ertuerk, S.; Bohlen, J.; Letzig, D.; Brocks, W.

    2010-01-01

    One of the basic metal forming process for semi-finished products is extrusion. Since extrusion involves complex thermo-mechanical and multiaxial loading conditions resulting in large strains, high strain rates and an increase in temperature due to deformation, a proper yield criterion and hardening law should be used in the numerical modelling of the process. A phenomenological model based on a plastic potential has been proposed that takes strain, strain rate and temperature dependency on flow behaviour into consideration. A hybrid methodology of experiment and finite element simulation has been adopted in order to obtain necessary model parameters. The anisotropy/asymmetry in yielding was quantified by tensile and compression tests of specimens prepared from different directions. The identification of the corresponding model parameters was performed by a genetic algorithm. A fully coupled thermo-mechanical analysis has been used in extrusion simulations for calculation of the temperature field by considering heat fluxes and heat generated due to plastic deformation. The results of the approach adopted in this study appeared to be successful showing promising predictions of the experiments and thus may be extended to be applicable to other magnesium alloys or even other hcp metals.

  15. Thermo-mechanical analysis of RMP coil system for EAST tokamak

    International Nuclear Information System (INIS)

    Wang, Songke; Ji, Xiang; Song, Yuntao; Zhang, Shanwen; Wang, Zhongwei; Sun, Youwen; Qi, Minzhong; Liu, Xufeng; Wang, Shengming; Yao, Damao

    2014-01-01

    Highlights: • Thermal design requirements for EAST RMP coils are summarized. • Cooling parameters based on both theoretical and numerical solutions are determined. • Compromise between thermal design and structural design is made on number of turns. • Thermo-mechanical calculations are made to validate its structural performance. - Abstract: Resonant magnetic perturbation (RMP) has been proved to be an efficient approach on edge localized modes (ELMs) control, resistive wall mode (RWM) control, and error field correction (EFC), RMP coil system under design in EAST tokamak will realize the above-mentioned multi-functions. This paper focuses on the thermo-mechanical analysis of EAST RMP coil system on the basis of sensitivity analysis, both normal and off-normal working conditions are considered. The most characteristic set of coil system is chosen with a complete modelling by means of three-dimensional (3D) finite element method, thermo-hydraulic and thermal-structural performances are investigated adequately, both locally and globally. The compromise is made between thermal performance and structural design requirements, and the results indicate that the optimized design is feasible and reasonable

  16. HCPB TBM thermo mechanical design: Assessment with respect codes and standards and DEMO relevancy

    International Nuclear Information System (INIS)

    Cismondi, F.; Kecskes, S.; Aiello, G.

    2011-01-01

    In the frame of the activities of the European TBM Consortium of Associates the Helium Cooled Pebble Bed Test Blanket Module (HCPB-TBM) is developed in Karlsruhe Institute of Technology (KIT). After performing detailed thermal and fluid dynamic analyses of the preliminary HCPB TBM design, the thermo mechanical behaviour of the TBM under typical ITER loads has to be assessed. A synthesis of the different design options proposed has been realized building two different assemblies of the HCPB-TBM: these two assemblies and the analyses performed on them are presented in this paper. Finite Element thermo-mechanical analyses of two detailed 1/4 scaled models of the HCPB-TBM assemblies proposed have been performed, with the aim of verifying the accordance of the mechanical behaviour with the criteria of the design codes and standards. The structural design limits specified in the codes and standard are discussed in relation with the EUROFER available data and possible damage modes. Solutions to improve the weak structural points of the present design are identified and the DEMO relevancy of the present thermal and structural design parameters is discussed.

  17. Thermo-mechanical analysis of FG nanobeam with attached tip mass: an exact solution

    Science.gov (United States)

    Ghadiri, Majid; Jafari, Ali

    2016-12-01

    Present disquisition proposes an analytical solution method for exploring the vibration characteristics of a cantilever functionally graded nanobeam with a concentrated mass exposed to thermal loading for the first time. Thermo-mechanical properties of FGM nanobeam are supposed to change through the thickness direction of beam based on the rule of power-law (P-FGM). The small-scale effect is taken into consideration based on nonlocal elasticity theory of Eringen. Linear temperature rise (LTR) through thickness direction is studied. Existence of centralized mass in the free end of nanobeam influences the mechanical and physical properties. Timoshenko beam theory is employed to derive the nonlocal governing equations and boundary conditions of FGM beam attached with a tip mass under temperature field via Hamilton's principle. An exact solution procedure is exploited to achieve the non-dimensional frequency of FG nanobeam exposed to temperature field with a tip mass. A parametric study is led to assess the efficacy of temperature changes, tip mass, small scale, beam thickness, power-law exponent, slenderness and thermal loading on the natural frequencies of FG cantilever nanobeam with a point mass at the free end. It is concluded that these parameters play remarkable roles on the dynamic behavior of FG nanobeam subjected to LTR with a tip mass. The results for simpler states are confirmed with known data in the literature. Presented numerical results can serve as benchmarks for future thermo-mechanical analyses of FG nanobeam with tip mass.

  18. Life prediction of l6 steel using strain-life curve and cyclic stress-strain curve by means of low cycle fatigue testing

    Science.gov (United States)

    Inamdar, Sanket; Ukhande, Manoj; Date, Prashant; Lomate, Dattaprasad; Takale, Shyam; Singh, RKP

    2017-05-01

    L6 Steel is used as die material in closed die hot forging process. This material is having some unique properties. These properties are due to its composition. Strain softening is the noticeable property of this material. Due to this in spite of cracking at high stress this material gets plastically deformed and encounters loss in time as well as money. Studies of these properties are necessary to nurture this material at fullest extent. In this paper, numerous experiments have been carried on L6 material to evaluate cyclic Stress - strain behavior as swell as strain-life behavior of the material. Low cycle fatigue test is carried out on MTS fatigue test machine at fully reverse loading condition R=-1. Also strain softening effect on forging metal forming process is explained in detail. The failed samples during low cycle fatigue test further investigated metallurgically on scanning electron microscopy. Based on this study, life estimation of hot forging die is carried out and it’s correlation with actual shop floor data is found out. This work also concludes about effect of pre-treatments like nitro-carburizing and surface coating on L6 steel material, to enhance its fatigue life to certain extent.

  19. Application of non-destructive impedance-based monitoring technique for cyclic fatigue evaluation of endodontic nickel-titanium rotary instruments.

    Science.gov (United States)

    Chang, Yau-Zen; Liu, Mou-Chuan; Pai, Che-An; Lin, Chun-Li; Yen, Kuang-I

    2011-06-01

    This study investigates the application of non-destructive testing based on the impedance theory in the cyclic fatigue evaluation of endodontic Ni-Ti rotary instruments. Fifty Ni-Ti ProTaper instruments were divided into five groups (n=10 in Groups A to E). Groups A to D were subjected to cyclic fatigue within an artificial canal (Group E was the control group). The mean value of the total life limit (TLL), defined as the instrument being rotated until fracture occurred was found to be 104 s in Group A. Each rotary instrument in Groups B, C and D were rotated until the tested instruments reached 80% (84 s), 60% (62 s) and 40% (42 s) of the TLL. After fatigue testing, each rotary instrument was mounted onto a custom-developed non-destructive testing device to give the tip of the instrument a progressive sideways bend in four mutually perpendicular directions to measure the corresponding impedance value (including the resistance and the reactance). The results indicated that the impedance value showed the same trend as the resistance, implying that the impedance was primarily affected by the resistance. The impedance value for the instruments in the 80% and 60% TLL groups increased by about 6 mΩ (about 7.5%) more than that of the instruments in the intact and 40% TLL groups. The SEM analysis result showed that crack striations were only found at the tip of the thread on the cracked surface of the instrument, consistent with the impedance measurements that found the impedance value of the cracked surface to be significantly different from those in other surfaces. These findings indicate that the impedance value may represent an effective parameter for evaluating the micro-structural status of Ni-Ti rotary instruments subjected to fatigue loading. Copyright © 2010 IPEM. Published by Elsevier Ltd. All rights reserved.

  20. Fatigue crack threshold relevant to stress ratio, crack wake and loading histories

    International Nuclear Information System (INIS)

    Okazaki, Masakazu; Iwasaki, Akira; Kasahara, Naoto

    2013-01-01

    Fatigue crack propagation behavior was investigated in a low alloy steel which experienced several kind of loading histories. Both the effects of stress ratio, test temperature on the fatigue crack threshold, and the change in the threshold depending on the thermo-mechanical loading histories, were experimentally investigated. It was shown that the thermo-mechanical loading history left its effect along the prior fatigue crack wake resulting in the change of fatigue crack threshold. Some discussions are made on how this type of loading history effect should be treated from engineering point of view. (author)

  1. Thermal and thermo-mechanical behavior of butyl based rubber exposed to silicon oil at elevated temperature

    International Nuclear Information System (INIS)

    Ali, S.; Ramzan, S.; Raza, R.; Ahmed, F.; Hussain, R.; Ullah, S.; Ali, S.

    2013-01-01

    Silica reinforced rubbers are used as chemical resistant seals at high temperature. In this study the effect of alkali and silicon oil on the thermal and thermo-mechanical properties of the silica reinforced butyl rubber exposed as an interface between two liquid media at elevated temperature is investigated. Rubber bladder containing alkaline solution was immersed in silicon oil at 195+-5 degree C for multiple cycles and loss in its thermal, thermo-mechanical and mechanical properties were studied by TGA, DMA and Tinius Olsen Testing Machine supported by FTIR and Optical microscopy. It was observed that the thermal and thermo-mechanical properties of butyl rubber were negatively affected due to leaching out of silica filler embedded in an organic matrix at elevated temperature. The thermal stability of exposed rubber was decreased around 200 degree C and the loss of storage modulus was observed up to 99.5% at -59 degree C. (author)

  2. Cyclic fatigue resistance, torsional resistance, and metallurgical characteristics of M3 Rotary and M3 Pro Gold NiTi files

    Science.gov (United States)

    2018-01-01

    Objectives To evaluate the mechanical properties and metallurgical characteristics of the M3 Rotary and M3 Pro Gold files (United Dental). Materials and Methods One hundred and sixty new M3 Rotary and M3 Pro Gold files (sizes 20/0.04 and 25/0.04) were used. Torque and angle of rotation at failure (n = 20) were measured according to ISO 3630-1. Cyclic fatigue resistance was tested by measuring the number of cycles to failure in an artificial stainless steel canal (60° angle of curvature and a 5-mm radius). The metallurgical characteristics were investigated by differential scanning calorimetry. Data were analyzed using analysis of variance and the Student-Newman-Keuls test. Results Comparing the same size of the 2 different instruments, cyclic fatigue resistance was significantly higher in the M3 Pro Gold files than in the M3 Rotary files (p Rotary files showed 1 small peak on the heating curve and 1 small peak on the cooling curve. Conclusions The M3 Pro Gold files showed greater flexibility and angular rotation than the M3 Rotary files, without decrement of their torque resistance. The superior flexibility of M3 Pro Gold files can be attributed to their martensite phase. PMID:29765904

  3. On the ability of some cyclic plasticity models to predict the evolution of stored energy in a type 304L stainless steel submitted to high cycle fatigue

    International Nuclear Information System (INIS)

    Vincent, L.

    2008-01-01

    Fatigue analyses of materials are generally based on a so-called stabilized cycle, on which plastic strain amplitude, plastic energy, maximum shear stress and so on are determined. The part of plastic energy which is dissipated in heat cannot be used to accumulate damage and it should be worthwhile extracting only the part of plastic energy which is stored in material microstructure in order to build a consistent damage model. In this paper, some cyclic plasticity models including a polycrystalline model are reformulated in the thermodynamic framework in order to test their capacity to predict both the stress-strain behaviour and the partition of plastic energy for a high cycle fatigue test on a type 304L stainless steel. For an equivalent description of stress-strain loops, the number of kinematic hardening variables chosen in a model may qualitatively alter the prediction of plastic energy partition due to the modification of the isotropic hardening variable. Measurements of the specimen temperature increase due to plastic dissipation is therefore proposed as a convenient complementary experimental data to identify the constitutive equation of the isotropic hardening variable of a cyclic plasticity model. (author)

  4. Cyclic fatigue and fracture in pyrolytic carbon-coated graphite mechanical heart-valve prostheses: role of small cracks in life prediction.

    Science.gov (United States)

    Dauskardt, R H; Ritchie, R O; Takemoto, J K; Brendzel, A M

    1994-07-01

    A fracture-mechanics based study has performed to characterize the fracture toughness and rates of cyclic fatigue-crack growth of incipient flaws in prosthetic heart-valve components made of pyrolytic carbon-coated graphite. Such data are required to predict the safe structural lifetime of mechanical heart-valve prostheses using damage-tolerant analysis. Unlike previous studies where fatigue-crack propagation data were obtained using through-thickness, long cracks (approximately 2-20 mm long), growing in conventional (e.g., compact-tension) samples, experiments were performed on physically small cracks (approximately 100-600 microns long), initiated on the surface of the pyrolytic-carbon coating to simulate reality. Small-crack toughness results were found to agree closely with those measured conventionally with long cracks. However, similar to well-known observations in metal fatigue, it was found that based on the usual computations of the applied (far-field) driving force in terms of the maximum stress intensity, Kmax, small fatigue cracks grew at rates that exceeded those of long cracks at the same applied stress intensity, and displayed a negative dependency on Kmax; moreover, they grew at applied stress intensities less than the fatigue threshold value, below which long cracks are presumed dormant. To resolve this apparent discrepancy, it is shown that long and small crack results can be normalized, provided growth rates are characterized in terms of the total (near-tip) stress intensity (incorporating, for example, the effect of residual stress); with this achieved, in principle, either form of data can be used for life prediction of implant devices. Inspection of the long and small crack results reveals extensive scatter inherent in both forms of growth-rate data for the pyrolytic-carbon material.

  5. Thermo-mechanical behavior of retro-reflector and resulting parallelism error of laser beams for Wendelstein 7-X interferometer

    Energy Technology Data Exchange (ETDEWEB)

    Peng, X.B., E-mail: pengxb@ipp.ac.cn [Institute of Plasma Physics, Chinese Academy of Sciences, P.O. Box 1126, 230031 Hefei Anhui (China); Max Planck Institute for Plasma Physics, EURATOM Association, Wendelsteinstr. 1, 17491 Greifswald (Germany); Hirsch, M.; Köppen, M.; Fellinger, J.; Bykov, V.; Schauer, F. [Max Planck Institute for Plasma Physics, EURATOM Association, Wendelsteinstr. 1, 17491 Greifswald (Germany); Vliegenthart, W. [TNO, Stieltjesweg 1, P.O. Box 2600, 2628 CK Delft (Netherlands)

    2014-04-15

    Highlights: • The criterion for thermo-mechanical design of W7-X interferometer retro-reflector. • Thermo-mechanical analysis of retro-reflector with two different methods. • The most flexible part in the retro-reflector is spring washer. • Calculation of parallelism error between the incoming and reflected laser beams. • The parallelism error is much lower than the design limit 28 arcs. - Abstract: A 10 channels interferometer will be used in the Wendelstein 7-X (W7-X) for plasma density control and density profile tracking with laser beams passing through the plasma. Due to complex shape of non-planar modular coils and divertor structure, there are no large poloidally opposite ports on the plasma vessel (PV). Therefore 10 in-vessel Corner Cube Retro-reflectors (CCRs) will be used. The CCRs are integrated in the water cooled heat shield and exposed directly to thermal loads from plasma radiation. Thermo-mechanical issues are very important for the design of the CCR because deformation and flatness as well as mutual angles of the three reflecting surfaces would affect the parallelism of the laser beams and the functionality of the interferometer. Intensive work has been done to explore a suitable design for the CCR concerning thermo-mechanical behavior. Previous studies Ye et al. (2008, 2009) and Köppen et al. (2011) focused on structural optimization to decrease thermal stress in the reflecting plates under the thermal loads, and on computation and check of curvature radii of the deformed reflecting surfaces with the design criterion that the curvature radius must be bigger than 200 m. The paper presents detailed thermo-mechanical analysis of the current improved CCR under thermal loads and bolt preloads. The results of the thermo-mechanical analysis were used for the study of the resulting parallelism error of the laser beams with newly developed and more reasonable design criterion.

  6. Thermo-mechanical behavior of retro-reflector and resulting parallelism error of laser beams for Wendelstein 7-X interferometer

    International Nuclear Information System (INIS)

    Peng, X.B.; Hirsch, M.; Köppen, M.; Fellinger, J.; Bykov, V.; Schauer, F.; Vliegenthart, W.

    2014-01-01

    Highlights: • The criterion for thermo-mechanical design of W7-X interferometer retro-reflector. • Thermo-mechanical analysis of retro-reflector with two different methods. • The most flexible part in the retro-reflector is spring washer. • Calculation of parallelism error between the incoming and reflected laser beams. • The parallelism error is much lower than the design limit 28 arcs. - Abstract: A 10 channels interferometer will be used in the Wendelstein 7-X (W7-X) for plasma density control and density profile tracking with laser beams passing through the plasma. Due to complex shape of non-planar modular coils and divertor structure, there are no large poloidally opposite ports on the plasma vessel (PV). Therefore 10 in-vessel Corner Cube Retro-reflectors (CCRs) will be used. The CCRs are integrated in the water cooled heat shield and exposed directly to thermal loads from plasma radiation. Thermo-mechanical issues are very important for the design of the CCR because deformation and flatness as well as mutual angles of the three reflecting surfaces would affect the parallelism of the laser beams and the functionality of the interferometer. Intensive work has been done to explore a suitable design for the CCR concerning thermo-mechanical behavior. Previous studies Ye et al. (2008, 2009) and Köppen et al. (2011) focused on structural optimization to decrease thermal stress in the reflecting plates under the thermal loads, and on computation and check of curvature radii of the deformed reflecting surfaces with the design criterion that the curvature radius must be bigger than 200 m. The paper presents detailed thermo-mechanical analysis of the current improved CCR under thermal loads and bolt preloads. The results of the thermo-mechanical analysis were used for the study of the resulting parallelism error of the laser beams with newly developed and more reasonable design criterion

  7. The influence of cyclic shear fatigue on the bracket-adhesive-enamel complex: an in vitro study.

    Science.gov (United States)

    Daratsianos, Nikolaos; Musabegovic, Ena; Reimann, Susanne; Grüner, Manfred; Jäger, Andreas; Bourauel, Christoph

    2013-05-01

    To describe the effect of fatigue on the strength of the bracket-adhesive-enamel complex and characterize the fatigue behavior of the materials tested. Upper central incisor brackets (Discovery(®), Dentaurum) were bonded with a light-curing (Transbond XT™, 3M Unitek) and a chemically-curing adhesive (Concise™, 3M Unitek) on bovine teeth embedded in cylindrical resign bases and stored in water at 37(±2)°C for 24 (±2)h. The first 15 specimens were tested with a universal testing machine ZMART.PRO(®) (Zwick GmbH & Co. KG, Ulm, Germany) for ultimate shear bond strength according to the DIN-13990-2-standard. The remaining three groups of 20 specimens underwent fatigue staircase testing of 100, 1000 and 3000 cycles at 1Hz with a self-made testing machine. The survived specimens were subjected to shear strength testing. The fatigued specimens showed decreased shear strength with both adhesives at all cycle levels. The shear strength after fatigue for 100, 1000 and 3000 cycles was in the Concise™-groups 34.8%, 59.0%, 47.3% and in the Transbond™ XT-groups 33.6%, 23.1%, 27.3% relative to the ultimate shear strength. The fatigue life of the Concise™-groups decreased with increasing stress and Transbond™ XT showed lower fatigue ratio with no obvious trend. The specimens bonded with Transbond™ XT showed typically favorable fracture modes in contrary to Concise™. Fatigue of the bracket-adhesive-enamel complex decreased its shear strength. The staircase method can provide a standardized experimental protocol for fatigue studies, however testing at various cycle numbers is recommended. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  8. Non-destructive thermo-mechanical behavior assessment of glass-ceramics for dental applications

    Science.gov (United States)

    Kordatos, E. Z.; Abdulkadhim, Z.; Feteira, A. M.

    2017-05-01

    Every year millions of people seek dental treatment to either repair damaged, unaesthetic and dysfunctional teeth or replace missing natural teeth. Several dental materials have been developed to meet the stringent requirements in terms of mechanical properties, aesthetics and chemical durability in the oral environment. Glass-ceramics exhibit a suitable combination of these properties for dental restorations. This research is focused on the assessment of the thermomechanical behavior of bio-ceramics and particularly lithium aluminosilicate glass-ceramics (LAS glass-ceramics). Specifically, methodologies based on Infrared Thermography (IRT) have been applied in order the structure - property relationship to be evaluated. Non-crystallized, partially crystallized and fully crystallized glass-ceramic samples have been non-destructively assessed in order their thermo-mechanical behavior to be associated with their micro-structural features.

  9. Influence of Carbon Nano Tubes on the Thermo-Mechanical Properties of Unsaturated Polyester Nanocomposite

    International Nuclear Information System (INIS)

    Alam, A K M Moshiul; Beg, M D H; Yunus, Rosli Mohd

    2015-01-01

    To date nano fillers are renowned reinforcing agent for polymer materials. In this work, unsaturated polyester (UPR) nanocomposites were fabricated by 0.1, 0.3 and 0.5 wt% multi walled carbon nanotubes (MWCNTs) through solution dispersion and casting method. The influence of MWCNT content was investigated by thermo-mechanical properties. Dispersion of nanotubes was observed by fracture morphology. The strength of nanocomposites rose with raising the CNT content. Moreover, DSC thermograms of nanocomposites represent noticeable improvement of glass transition temperature (T g ), melting temperature (T m ) and enthalpy (ΔH m ). Micro-crystallinity of nanocomposites increased with increasing the CNT content. Moreover, the stiffness increased with increasing the CNT content. (paper)

  10. A numerical study of crack interactions under thermo-mechanical load using EFGM

    International Nuclear Information System (INIS)

    Pant, Mohit; Singh, I. V.; Mishra, B. K.

    2011-01-01

    In this work, element free Galerkin method (EFGM) has been used to obtain the solution of various edge crack problems under thermo-mechanical loads as it provides a versatile technique to model stationary as well as moving crack problems without re-meshing. Standard diffraction criterion has been modified with multiple crack weight technique to characterize the presence of various cracks in the domain of influence of a particular node. The effect of crack inclination has been studied for single as well as two edge cracks, whereas the cracks interaction has been studied for two edge cracks lying on same as well as opposite edges under plane stress conditions. The values of mode-I and mode-II stress intensity factors have been evaluated by the interaction integral approach

  11. Thermo-mechanical analysis of high level nuclear wastes in granite

    International Nuclear Information System (INIS)

    Millard, A.; Guri, G.; Raimbault, M.

    1991-01-01

    In order to appraise the safety of a storage of high level nuclear wastes in rock masses, it is necessary to assess, among other features, the thermo-mechanical behaviour of the host rock for long periods (thousands of years). In France, four different media are considered as potential host rocks: granite, shale, salt, clay. The present paper is devoted to some analysis of a generic storage configuration in granite. The case of a rock mass without any major fault has been considered. The granite is modelled by means of an elastic fracturing model (no tension type). The results obtained show that some fissures, induced by the heat generation, develop mainly above the repository. The opening of the fissures, within the frame of the adopted hypothesis, have not a strong influence on the rock mass, as a geological barrier for the radionuclides. (author)

  12. Thermo-mechanical modelling and experimental validation of CLIC prototype module type 0

    CERN Document Server

    Kortelainen, Lauri; Koivurova, Hannu; Riddone, Germana; Österberg, Kenneth

    Micron level stability of the two-meter repetitive modules constituting the two main linacs is one of the most important requirements to achieve the luminosity goal for the Compact Linear Collider. Structural deformations due to thermal loads and related to the RF power dissipated inside the modules affect the alignment of the linacs and therefore the resulting luminosity performance. A CLIC prototype module has been assembled in a dedicated laboratory and a thermal test program has been started in order to study its thermo-mechanical behaviour. This thesis focuses on the finite elements modelling of the first CLIC prototype module 0. The aim of the modelling is to examine the temperature distributions and the resulting deformations of the module in different operating conditions defined in the thermal test program. The theoretical results have been compared to the experimental ones; the comparison shows that the results are in good agreement both for the thermal behaviour of the module and for the resulting ...

  13. Numerical investigation on the thermo-mechanical behavior of a quadratic cross section pile heat exchanger

    DEFF Research Database (Denmark)

    Alberdi Pagola, Maria; Madsen, Søren; Lund Jensen, Rasmus

    2017-01-01

    Pile heat exchangers are traditional foundation piles with built in heat exchangers. As such, the footing of the building both serves as a structural component and a heating/cooling supply element. The existing geotechnical design standards do not consider the nature of thermo-active foundations...... and, therefore, there is a need to develop guidelines to design them properly. This paper contributes by studying the thermo-mechanical behavior of the precast piles which are 15-meter long and have a quadratic cross section and a W-shape pipe heat exchanger. This article aims to numerically assess...... the additional changes in the pile load transfer generated by its heating and cooling. In addressing this objective, a preliminary multi-physical finite element analysis is conducted which serves as a tool for exploring: i) the thermally induced mechanical stresses within the concrete and on the pile-soil axial...

  14. Numerical characterization of thermo-mechanical performance of breeder pebble beds

    International Nuclear Information System (INIS)

    An, Zhiyong; Ying, Alice; Abdou, Mohamed

    2008-01-01

    A numerical approach using the discrete element method (DEM) has been applied to study the thermo-mechanical properties of ceramic breeder pebble beds. This numerical scheme is able to predict the inelastic behavior observed in a loading and unloading operation. In addition, it demonstrates that the average value of contact force increases linearly with overall pressure, but at a much faster rate, about 3.4 times the overall pressure increase rate. In this paper, the thermal creep properties of two different ceramic breeder pebble materials, Li 4 SiO 4 and Li 2 O, are also examined by the current numerical code. The difference found in the properties of candidate materials is reflected numerically in the overall strain in the pebble bed when the stress magnitude becomes smaller. (author)

  15. Stability characteristics of compressible boundary layers over thermo-mechanically compliant walls

    Science.gov (United States)

    Dettenrieder, Fabian; Bodony, Daniel

    2017-11-01

    Transition prediction at hypersonic flight conditions continues to be a challenge and results in conservative safety factors that increase vehicle weight. The weight and thus cost reduction of the outer skin panels promises significant impact; however, fluid-structure interaction due to unsteady perturbations in the laminar boundary layer regime has not been systematically studied at conditions relevant for reusable, hypersonic flight. In this talk, we develop and apply convective and global stability analyses for compressible boundary layers over thermo-mechanically compliant panels. This compliance is shown to change the convective stability of the boundary layer modes, with both stabilization and destabilization observed. Finite panel lengths are shown to affect the global stability properties of the boundary layer.

  16. Thermo-Mechanical tests for the CLIC two-beam module study

    CERN Document Server

    Xydou, A; Riddone, G; Daskalaki, E

    2014-01-01

    The luminosity goal of CLIC requires micron level precision with respect to the alignment of the components on its two-meter long modules, composing the two main linacs. The power dissipated inside the module components introduces mechanical deformations affecting their alignment and therefore the resulting machine performance. Several two-beam prototype modules must be assembled to extensively measure their thermo-mechanical behavior under different operation modes. In parallel, the real environmental conditions present in the CLIC tunnel should be studied. The air conditioning and ventilation system providing specified air temperature and flow has been installed in the dedicated laboratory. The power dissipation occurring in the modules is being reproduced by the electrical heaters inserted inside the RF structure mock-ups and the quadrupoles. The efficiency of the cooling systems is being verified and the alignment of module components is monitored. The measurement results will be compared to finite elemen...

  17. Evaluation of Thermal and Thermo-mechanical Behavior of Full-scale Energy Foundations

    Science.gov (United States)

    Murphy, Kyle D.

    This study focuses on the thermo-mechanical and thermal behavior of full-scale energy foundations installed as part of two buildings recently constructed in Colorado. The soil stratigraphy at each of the sites differed, but both foundations were expected to function as primarily end-bearing elements with a tip socketed into rock. The heat exchanger configurations were also different amongst the foundations at both sites, permitting evaluation of the role of heat exchange. A common thread for both energy foundation case histories was the monitoring of the temperature and axial strain within the foundations during heat exchange operations. The first case study involves an evaluation of the long-term thermo-mechanical response of two full-scale energy foundations installed at the new Denver Housing Authority (DHA) Senior Living Facility at 1099 Osage St. in Denver, Colorado. Due to the construction schedule for this project, the thermal properties of the foundations and surrounding subsurface could not be assessed using thermal response tests. However, instrumentation was incorporated into the foundations to assess their long-term heat exchange response as well as the thermo-mechanical strains, stresses, and displacements that occurred during construction and operation of the ground-source heat pump system. The temperature changes within the foundations during heating and cooling operations over a period of approximately 600 days ranged from 9 to 32 °C, respectively. The thermal axial stresses in the foundations were calculated from the measured strains, and ranged from 3.1 MPa during heating to --1.0 MPa during cooling. These values are within reasonable limits for reinforced concrete structures. The maximum thermal axial stress was observed near the toe of both foundations, which is consistent with trends expected for end-bearing toe boundary conditions. The greatest thermal axial strains were observed near the top of the foundations (upward expansion during

  18. A simple analytical thermo-mechanical model for liquid crystal elastomer bilayer structures

    Directory of Open Access Journals (Sweden)

    Yun Cui

    2018-02-01

    Full Text Available The bilayer structure consisting of thermal-responsive liquid crystal elastomers (LCEs and other polymer materials with stretchable heaters has attracted much attention in applications of soft actuators and soft robots due to its ability to generate large deformations when subjected to heat stimuli. A simple analytical thermo-mechanical model, accounting for the non-uniform feature of the temperature/strain distribution along the thickness direction, is established for this type of bilayer structure. The analytical predictions of the temperature and bending curvature radius agree well with finite element analysis and experiments. The influences of the LCE thickness and the heat generation power on the bending deformation of the bilayer structure are fully investigated. It is shown that a thinner LCE layer and a higher heat generation power could yield more bending deformation. These results may help the design of soft actuators and soft robots involving thermal responsive LCEs.

  19. Numerical characterization of thermo-mechanical performance of breeder pebble beds

    International Nuclear Information System (INIS)

    An, Zhiyong; Ying, Alice; Abdou, Mohamed

    2007-01-01

    A numerical approach using the discrete element method (DEM) has been applied to study the thermo-mechanical properties of ceramic breeder pebble beds. This numerical scheme is able to predict the inelastic behavior observed in a loading and unloading operation. In addition, it demonstrates that the average value of contact force increases linearly with overall pressure, but at a much faster rate, about 3.4 times the overall pressure increase rate. In this paper, the thermal creep properties of two different ceramic breeder pebble materials, Li 4 SiO 4 and Li 2 O, are also examined by the current numerical code. The difference found in the properties of candidate materials is reflected numerically in the overall strain in the pebble bed when the stress magnitude becomes smaller

  20. Nonlinear dynamic response of electro-thermo-mechanically loaded piezoelectric cylindrical shell reinforced with BNNTs

    International Nuclear Information System (INIS)

    Yang, J H; Yang, J; Kitipornchai, S

    2012-01-01

    This paper presents an investigation on the nonlinear dynamic response of piezoelectric cylindrical shells reinforced with boron nitride nanotubes (BNNTs) under a combined axisymmetric electro-thermo-mechanical loading. By employing the classical Donnell shell theory, the von Kármán–Donnell kinematic relationship, and a piezo-elastic constitutive law including thermal effects, the nonlinear governing equations of motion of the shell are derived through the Reissner variational principle. The finite difference method and a time-integration scheme are used to obtain the nonlinear dynamic response of the BNNT-reinforced piezoelectric shell. A parametric study is conducted, showing the effects of geometrically nonlinear deformation, applied voltage, temperature change, mechanical load, BNNT volume fraction and boundary conditions on the nonlinear dynamic response. (paper)

  1. Thermo-mechanically coupled fracture analysis of shape memory alloys using the extended finite element method

    Science.gov (United States)

    Hatefi Ardakani, S.; Ahmadian, H.; Mohammadi, S.

    2015-04-01

    In this paper, the extended finite element method is used for fracture analysis of shape memory alloys for both cases of super elastic and shape memory effects. Heat generation during the forward and reverse phase transformations can lead to temperature variation in the material because of strong thermo-mechanical coupling, which significantly influences the SMA mechanical behavior. First, the stationary crack mode is studied and the effects of loading rate on material behavior in the crack tip are examined. Then, the crack propagation analysis is performed in the presence of an initial crack by adopting a weighted averaging criterion, where the direction of crack propagation is determined by weighted averaging of effective stresses at all the integration points in the vicinity of the crack tip. Finally, several numerical examples are analyzed and the obtained results are compared with the available reference results.

  2. Thermo-mechanical simulation and parameters optimization for beam blank continuous casting

    International Nuclear Information System (INIS)

    Chen, W.; Zhang, Y.Z.; Zhang, C.J.; Zhu, L.G.; Lu, W.G.; Wang, B.X.; Ma, J.H.

    2009-01-01

    The objective of this work is to optimize the process parameters of beam blank continuous casting in order to ensure high quality and productivity. A transient thermo-mechanical finite element model is developed to compute the temperature and stress profile in beam blank continuous casting. By comparing the calculated data with the metallurgical constraints, the key factors causing defects of beam blank can be found out. Then based on the subproblem approximation method, an optimization program is developed to search out the optimum cooling parameters. Those optimum parameters can make it possible to run the caster at its maximum productivity, minimum cost and to reduce the defects. Now, online verifying of this optimization project has been put in practice, which can prove that it is very useful to control the actual production

  3. Microwave propagation and absorption and its thermo-mechanical consequences in heterogeneous rocks.

    Science.gov (United States)

    Meisels, R; Toifl, M; Hartlieb, P; Kuchar, F; Antretter, T

    2015-02-10

    A numerical analysis in a two-component model rock is presented including the propagation and absorption of a microwave beam as well as the microwave-induced temperature and stress distributions in a consistent way. The analyses are two-dimensional and consider absorbing inclusions (discs) in a non-absorbing matrix representing the model of a heterogeneous rock. The microwave analysis (finite difference time domain - FDTD) is performed with values of the dielectric permittivity typical for hard rocks. Reflections at the discs/matrix interfaces and absorption in the discs lead to diffuse scattering with up to 20% changes of the intensity in the main beam compared to a homogeneous model rock. The subsequent thermo-mechanical finite element (FE) analysis indicates that the stresses become large enough to initiate damage. The results are supported by preliminary experiments on hard rock performed at 2.45 GHz.

  4. Thermo-mechanical properties of mixed ion-electron conducting membrane materials

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Bingxin

    2011-07-01

    The thesis presents thermo-mechanical properties of La{sub 0.58}Sr{sub 0.4}Co{sub 0.2}Fe{sub 0.8}O{sub 3-{delta}} (LSCF) and Ba{sub 0.5}Sr{sub 0.5}Co{sub 0.8}Fe{sub 0.2}O{sub 3-{delta}} (BSCF) perovskite materials, which are considered as oxygen transport membranes (OTM) for gas separation units. Ring-on-ring bending test with disk-shaped samples and depth-sensitive micro-indentation have been used as macroscopic and microscopic tests, respectively. In addition, the thermo-mechanical properties of a third OTM candidate material La{sub 2}NiO{sub 4+{delta}} (LNO) were investigated. The results of the thermo-mechanical measurements with the BSCF revealed an anomaly between 200 C and 400 C. In particular, the temperature dependence of Young's modulus shows a minimum at {proportional_to} 200 C. Fracture stress and toughness exhibit a qualitatively similar behavior with a minimum between 200 C and 400 C, before recovering between 500 C and 800 C. X-ray diffraction analyses verified that BSCF remains cubic in the relevant temperature range. Hence the anomalies were assumed to be related to the transition of Co{sup 3+} spin states reported for other Co-containing perovskites. This assumption could be experimentally confirmed by magnetic susceptibility measurements. The fracture surfaces of the specimens are not affected by the mechanical anomalies at intermediate temperatures, since only a transgranular fracture mode has been observed. Complementary to the mechanical characterization of BSCF, also the temperature dependency of fracture stress and elastic behavior of LSCF have been determined. Phase compositions of LSCF have been studied by in-situ high temperature XRD. Changes in phase composition with temperature are observed. At ambient temperature the LSCF perovskite material comprises two phases: rhombohedral and cubic symmetry. The ratio of the two phases depends on both cooling rate and atmosphere. The transition of rhombohedral to cubic occurs between 700 C and

  5. Thermo-mechanical design of a CW sweep plate emittance scanner

    International Nuclear Information System (INIS)

    Rathke, J.; Peacock, M.; Sredniawski, J.

    1996-01-01

    A sweep plate emittance scanner for use with high power, continuous wave (CW) beams has been designed, fabricated and commissioned at Northrop Grumman. The design is capable of scanning beams of up to 20 kW beam power with a spot diameter as small as 2 cm. The scanner pod is mounted on a ball screw driven linear bearing table that is driven through the beam by a stepper motor at velocities up to 30 cm/sec. This paper presents the thermo-mechanical analysis of the pod moving through a gaussian beam and the details of the mechanical design of the pod and motion system. Analyses to determine scanner cooling schemes and structural materials are presented. (author)

  6. Thermo-mechanical tests on W7-X current lead flanges

    International Nuclear Information System (INIS)

    Dhard, Chandra Prakash; Rummel, Thomas; Zacharias, Daniel; Bykov, Victor; Moennich, Thomas; Buscher, Klaus-Peter

    2013-01-01

    Highlights: • There are significant mechanical loads on the cryostat and radial flanges for W7-X current leads. • These are due to evacuation of W7-X cryostat, cool-down of cold mass, electro-magnetic forces and self weight of leads. • The actual mechanical loads were reduced to simplify the experimental set-up. • The tests were carried out on mock-up flanges test assembly at ambient temperature and at 77 K. • The thermo-mechanical tests on W7-X current lead flanges validate the design and joints of these flanges to the leads. -- Abstract: Fourteen pieces of high temperature superconducting current leads (CL) arranged in seven pairs, will be installed on the outer vessel of Wendelstein 7-X (W7-X) stellarator. In order to support the CL, it is provided with two glass fiber reinforce plastic (GFRP) flanges, namely, the lower cryostat flange (CF) remaining at room temperature and upper radial flange (RF) at about 5 K. Both the flanges i.e. CF and RF experience high mechanical loads with respect to the CL, due to the evacuation of W7-X cryostat, cool-down of cold mass including the CL, electro-magnetic forces due to current and plasma operations and self weight of CL. In order to check the integrity of these flanges for such mechanical loads, thermo-mechanical tests were carried out on these flanges at room temperatures and at liquid nitrogen (LN2) temperatures. The details of test set-up, results and modeling are described in the paper

  7. Pressurized Slot Testing to Determine Thermo-Mechanical Properties of Lithophysal Tuff at Yucca Mountain Nevada.

    Energy Technology Data Exchange (ETDEWEB)

    George, James T.; Sobolik, Steven R.; Lee, Moo Y.; Park, Byoung; Costin, Laurence

    2018-05-01

    The study described in this report involves heated and unheated pressurized slot testing to determine thermo-mechanical properties of the Tptpll (Tertiary, Paintbrush, Topopah Spring Tuff Formation, crystal poor, lower lithophysal) and Tptpul (upper lithophysal) lithostratigraphic units at Yucca Mountain, Nevada. A large volume fraction of the proposed repository at Yucca Mountain may reside in the Tptpll lithostratigraphic unit. This unit is characterized by voids, or lithophysae, which range in size from centimeters to meters, making a field program an effective method of measuring bulk thermal-mechanical rock properties (thermal expansion, rock mass modulus, compressive strength, time-dependent deformation) over a range of temperature and rock conditions. The field tests outlined in this report provide data for the determination of thermo-mechanical properties of this unit. Rock-mass response data collected during this field test will reduce the uncertainty in key thermal-mechanical modeling parameters (rock-mass modulus, strength and thermal expansion) for the Tptpll lithostratigraphic unit, and provide a basis for understanding thermal-mechanical behavior of this unit. The measurements will be used to evaluate numerical models of the thermal-mechanical response of the repository. These numerical models are then used to predict pre- and post-closure repository response. ACKNOWLEDGEMENTS The authors would like to thank David Bronowski, Ronnie Taylor, Ray E. Finley, Cliff Howard, Michael Schuhen (all SNL) and Fred Homuth (LANL) for their work in the planning and implementation of the tests described in this report. This is a reprint of SAND2004-2703, which was originally printed in July 2004. At that time, it was printed for a restricted audience. It has now been approved for unlimited release.

  8. AFM and TEM study of cyclic slip localization in fatigued ferritic X10CrAl24 stainless steel

    Czech Academy of Sciences Publication Activity Database

    Man, Jiří; Petrenec, Martin; Obrtlík, Karel; Polák, Jaroslav

    2004-01-01

    Roč. 52, č. 19 (2004), s. 5551-5561 ISSN 1359-6454 R&D Projects: GA ČR GA106/00/D055; GA ČR GA106/01/0376; GA AV ČR IAA2041201 Institutional research plan: CEZ:AV0Z2041904 Keywords : ferritic steel * fatigue * persistent slip band Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 3.490, year: 2004

  9. A review of thermo-mechanical considerations of high temperature materials for synchrotron applications

    International Nuclear Information System (INIS)

    Kuzay, T.M.

    1993-01-01

    The third generation synchrotron facilities such as the 7-GeV Advanced Photon Source (APS) generate x-ray beams with very high heat load and heat flux levels. Certain front end and beamline components will be required to sustain total heat loads of 3.8 to 15 kW and heat flux levels exceeding 400 W/MM 2 even during the first phase of this project. Grazing geometry and enhanced heat transfer techniques used in the design of such components reduce the heat flux levels below the 30 W/MM 2 level, which is sustainable by the special copper materials routinely used in the component design. Although the resulting maximum surface temperatures are sustainable, the structural stresses and the fatigue issues remain viable concerns. Cyclic thermal loads have a propensity to cause spallation and thermal striping concerns. As such, the steady-state part of the problem is much easier to understand and handle than the time- dependent part. Ease of bonding as well as ultrahigh vacuum and radiation compatibility are additional constraints on material selection for these components. The two copper materials are the traditional OFHC and the newer sintered copper, Glidcop (a trademark product of the SCM Corporation of North Carolina), which are very commonly used in synchrotron components. New materials are also appearing in the form of heat sinks or heat spreaders that are bonded to the base copper in some fashion. These are either partially transparent to x-rays and have engineered volumetric heating and/or very conductive thermally to spread the thermal load in a preferred way. These materials are reviewed critically for high-heat-load or high-heat-flux applications in synchrotrons

  10. Rheological and thermo-mechanical properties of poly(lactic acid)/lignin-coated cellulose nanocrystal composites

    Science.gov (United States)

    Anju Gupta; William Simmons; Gregory T. Schueneman; Donald Hylton; Eric A. Mintz

    2017-01-01

    Improving the processability and physical properties of sustainable biobased polymers and biobased fillers is essential to preserve its biodegradability and make them suitable for different end user applications. Herein, we report the use of spray-dried lignin-coated cellulose nanocrystals (L-CNCs), a biobased filler, to modify the rheological and thermos-mechanical...

  11. A thermo-mechanical benchmark calculation of an hexagonal can in the BTI accident with ABAQUS code

    International Nuclear Information System (INIS)

    Zucchini, A.

    1988-07-01

    The thermo-mechanical behaviour of an hexagonal can in a benchmark problem (simulating the conditions of a BTI accident in a fuel assembly) is examined by means of the ABAQUS code: the effects of the geometric nonlinearity are shown and the results are compared with those of a previous analysis performed with the INCA code. (author)

  12. Lithosphere tectonics and thermo-mechanical properties: An integrated modeling approach for enhanced geothermal systems exploration in Europe

    NARCIS (Netherlands)

    Wees, J.D. van; Cloetingh, S.; Ziegler, P.A.; Lenkey, L.; Beekman, F.; Tesauro, M.; Förster, A.; Norden, B.; Kaban, M.; Hardebol, N.; Voorde, M.T.; Willingshofer, E.; Cornu, T.; Bonté, D.

    2009-01-01

    For geothermal exploration and the development of enhanced geothermal systems (EGS) knowlegde of temperature at drillable depth is a prerequisite for site selection. Equally important is the thermo-mechanical signature of the lithosphere and crust which allow to obtain critical constraints for the

  13. Lead transport in intra-oceanic subduction zones: 2D geochemical-thermo-mechanical modeling of isotopic signatures

    NARCIS (Netherlands)

    Baitsch-Ghirardello, B.; Stracke, A.; Connolly, J.A.D.; Nikolaeva, K.M.; Gerya, T.V.

    2014-01-01

    Understanding the physical-chemical mechanisms and pathways of geochemical transport in subduction zones remains a long-standing goal of subduction-related research. In this study, we perform fully coupled geochemical-thermo-mechanical (GcTM) numerical simulations to investigate Pb isotopic

  14. Thermo-mechanical screening tests to qualify beryllium pebble beds with non-spherical pebbles

    Energy Technology Data Exchange (ETDEWEB)

    Reimann, Joerg, E-mail: joerg.reimann@partner.kit.edu [IKET, Karlsruhe Institute of Technology, Karlsruhe (Germany); Fretz, Benjamin [KBHF GmbH, Eggenstein-Leopoldshafen (Germany); Pupeschi, Simone [IAM, Karlsruhe Institute of Technology, Karlsruhe (Germany)

    2015-10-15

    Highlights: • In present ceramic breeder blankets, pebble-shaped beryllium is used as a neutron multiplier. • Spherical pebbles are considered as the candidate material, however, non-spherical particles are of economic interest. • Thermo-mechanical pebble bed data do merely exist for non-spherical beryllium grades. • Uniaxial compression tests (UCTs), combined with the Hot Wire Technique (HWT) were used to measure the stress–strain relations and the thermal conductivity. • A small experimental set-up had to be used and a detailed 3D modelling was of prime importance. • Compared to spherical pebble beds, non-spherical pebble beds are generally softer and mainly the thermal conductivity is lower. - Abstract: In present ceramic breeder blankets, pebble-shaped beryllium is used as a neutron multiplier. Fairly spherical pebbles are considered as a candidate material, however, non-spherical particles are of economic interest because production costs are much lower. Yet, thermo-mechanical pebble bed data do merely exist for these beryllium grades, and the blanket relevant potential of these grades cannot be judged. Screening experiments were performed with three different grades of non-spherical beryllium pebbles, produced by different companies, accompanied by experiments with the reference beryllium pebble beds. Uniaxial compression tests (UCTs), combined with the Hot Wire Technique (HWT), were performed to measure both the stress–strain relation and the thermal conductivity, k, at different stress levels. Because of the limited amounts of the non-spherical materials, the experimental set-ups were small and a detailed 3D modelling was of prime importance in order to prove that the used design was appropriate. Compared to the pebble beds consisting of spherical pebbles, non-spherical pebble beds are generally softer (smaller stress for a given strain), and, mainly as a consequence of this, for a given strain value, the thermal conductivity is lower. This

  15. Acoustic events during fatigue test of structural steels

    Energy Technology Data Exchange (ETDEWEB)

    Por, Gabor; Fekete, Balazs; Csicso, Gabor; Trampus, Peter [College of Dunaujvaros (Hungary)

    2014-11-01

    Acoustic emission sensors were applied recording noises during low cycle fatigue tests in steel materials. The test specimens were machined from the base metal (15H2MFA) and the anticorrosive cladding metal (08H18N10T) of the VVER-440/V-213 (Russian designed PWR) reactor pressure vessel. During the first period, the measurements were carried out with isothermal condition at 260 C on GLEEBLE 3800 servo-hydraulic thermal-mechanical simulator. The tests were run under uniaxial tension-compression loading with total strain control. The programmed waveform was triangular for all the fatigue tests with the frequency of 0.08 Hz. The cyclic loading was started from the compressed side. It was observed that besides rare acoustic emission events regular 10 msec Acoustic Barkhausen Noise (ABN) burst were recorded due to 50Hz AC current drive for heating and maintaining the constant temperature. The amplitude of MABN was higher under pressure than during relaxing and drawing-out by a factor of 2-5. We have carried out also thermo-mechanical fatigue experiment with the same strain-controlled mechanical cycle and simultaneous thermal cycle between 150 C and 270 C. The total number of cycles was terminated, when the force level necessary for the original elongation had been reduced to 75% of its original value. Visual examination showed always some at least surface cracks after stopping the fatigue test. ABN events registered during the beginning cycle exhibited different spectra from the middle and especially from the last cycles before the end of the test, where also double ABN bursts could be recorded. At the end of the test explicit AE events could be found by a new technique. The most interesting result is the possibility to use ABN for testing reactor materials, which could have practical application for fatigue testing.

  16. Fatigue behavior of boxing welded joint under biaxial cyclic loads; 2juku kurikaeshi kajuka ni okeru kakumawashi yosetsu keishu no hiro kyodo

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, I.; Takada, A.; Akiyama, S.; Ushijima, M.; Maenaka, H. [Ministry of Transportation, Tokyo (Japan)

    1998-12-31

    Various forces such as gravity, wave induced force, inertial force etc. compositely act on a ship body from various directions. Therefore, while discussing strength or life of structural elements of ship body, it is necessary to understand the effects of the composite force condition. In this study, fatigue tests of boxing welded joint under rectangular biaxial cyclic loads are performed, the following results are obtained. Even under he biaxial cyclic loads, it is the same as the uniaxial test, the cracks occurred at the boxing weld toes propagate almost in the straight y-direction, but no oblique propagation of the cracks caused by the lad in the y-direction occurs. That the crack at initial stage of the crack progress is improved in y-direction can be illustrated by the facts that the residual stress in x-direction near the toes reaches to the yield stress, and the stress concentration in the welded toes is bigger in x-direction than that in y-direction. But as for prediction of the progress route, a further study including amplitude ratio of the biaxial loads, effects of width of test specimen is necessary. 4 refs., 12 figs., 4 tabs.

  17. Thermo-mechanical actuator-based miniature tagging module for localization in capsule endoscopy

    Science.gov (United States)

    Chandrappan, Jayakrishnan; Ruiqi, Lim; Su, Nandar; Yen Yi, Germaine Hoe; Vaidyanathan, Kripesh

    2011-04-01

    Capsule endoscopy is a frontline medical diagnostic tool for the gastro intestinal tract disorders. During diagnosis, efficient localization techniques are essential to specify a pathological area that may require further diagnosis or treatment. This paper presents the development of a miniature tagging module that relies on a novel concept to label the region of interest and has the potential to integrate with a capsule endoscope. The tagging module is a compact thermo-mechanical actuator loaded with a biocompatible micro tag. A low power microheater attached to the module serves as the thermal igniter for the mechanical actuator. At optimum temperature, the actuator releases the micro tag instantly and penetrates the mucosa layer of a GI tract, region of interest. Ex vivo animal trials are conducted to verify the feasibility of the tagging module concept. X-ray imaging is used to detect the location of the micro tag embedded in the GI tract wall. The method is successful, and radiopaque micro tags can provide valuable pre-operative position information on the infected area to facilitate further clinical procedures.

  18. Thermo-Mechanical Behavior of Textile Heating Fabric Based on Silver Coated Polymeric Yarn

    Directory of Open Access Journals (Sweden)

    Anura Fernando

    2013-03-01

    Full Text Available This paper presents a study conducted on the thermo-mechanical properties of knitted structures, the methods of manufacture, effect of contact pressure at the structural binding points, on the degree of heating. The test results also present the level of heating produced as a function of the separation between the supply terminals. The study further investigates the rate of heating and cooling of the knitted structures. The work also presents the decay of heating properties of the yarn due to overheating. Thermal images were taken to study the heat distribution over the surface of the knitted fabric. A tensile tester having constant rate of extension was used to stretch the fabric. The behavior of temperature profile of stretched fabric was observed. A comparison of heat generation by plain, rib and interlock structures was studied. It was observed from the series of experiments that there is a minimum threshold force of contact at binding points of a knitted structure is required to pass the electricity. Once this force is achieved, stretching the fabric does not affect the amount of heat produced.

  19. Thermo-mechanical behaviour during encapsulation of glass in a steel vessel

    International Nuclear Information System (INIS)

    Nakhodchi, S.; Smith, D.J.; Thomas, B.G.

    2016-01-01

    Quantitative numerical simulations and qualitative evaluations are conducted to elucidate thermo-mechanical behaviour during pouring and solidification of molten glass into a stainless-steel cylindrical container. Residual stress and structural integrity in this casting/vitrification process is important because it can be used for long-term storage of high-level nuclear wastes. The predicted temperature and stress distributions in the glass and container agree well with previous measurements of the temperature histories and residual stresses. Three different thermal-stress models are developed using the finite-element method and compared. Two simple slice models were developed based on the generalized plane strain assumption as well as a detailed two-dimensional axi-symmetric model that adds elements according to the stages of pouring glass into the stainless steel container. The results reveal that mechanical interaction between the glass and the wall of the stainless steel container generates residual tensile stresses that approach the yield strength of the steel. Together, these results reveal important insights into the mechanism of stress generation in the process, the structural integrity of the product, and accuracy of the modelling-tool predictions. - Highlights: • Source of residual stresses in glass and stainless steel containers (canisters) is discussed. • Final residual stresses in both glass and container is quantified. • Simple models presented for simulation of complicated casting process. • Comparison between detailed and simple FE modeling.

  20. Thermo-mechanical properties improvement of asphalt binder by using methylmethacrylate/ethylene glycol dimethacrylate

    Directory of Open Access Journals (Sweden)

    A.A. Ragab

    2016-09-01

    Full Text Available Various polymer-modified asphalt compositions for paving and roofing applications are known since several years ago. The degree to which a polymer improves the asphalt’s properties depends on the compatibility of the polymer and the asphalt. Highly compatible polymers are more effective in providing property improvements. In this research, the influence of in situ polymerization of methylmethacrylate monomer with asphalt in presence of ethylene glycol dimethacrylate (EGDM as a crosslinker on the rheological and thermal properties of asphalt binder of type penetration grade 60/70 was studied. To achieve this aim, MMA/EGDM(MC in different ratios as 5, 10 and 15% (w/w were used to modify the thermo-mechanical properties of asphalt via forming chemical bond, and the changing in mechanical and thermal properties, of the mixes as well as the storage stability were studied. Also, the morphology (SEM, thermal characterization (TGA, dynamic mechanical analysis (DMA, bending and rheological tests were detected. The obtained experimental results revealed that the addition of MC causes both the rheological and thermal properties of the binder to improve and the prepared PMAs has high temperature susceptibility and low curing time. The improvement in the properties of the virgin asphalt will be effective in using this soft type in coating applications instead of highly expensive oxidized one.

  1. Thermo-mechanical models of obduction applied to the Oman ophiolite

    Science.gov (United States)

    Thibault, Duretz; Philippe, Agard; Philippe, Yamato; Céline, Ducassou; Taras, Gerya; Evguenii, Burov

    2015-04-01

    During obduction regional-scale fragments of oceanic lithosphere (ophiolites) are emplaced somewhat enigmatically on top of lighter continental lithosphere. We herein use two-dimensional thermo-mechanical models to investigate the feasibility and controlling parameters of obduction. The models are designed using available geological data from the Oman (Semail) ophiolite. Initial and boundary conditions are constrained by plate kinematic and geochronological data and modeling results are validated against petrological and structural observations. The reference model consists of three distinct stages: (1) initiation of oceanic subduction initiation away from Arabian margin, (2) emplacement of the Oman Ophiolite atop the Arabian margin, (2) dome-like exhumation of the subducted Arabian margin beneath the overlying ophiolite. A parametric study suggests that 350-400 km of shortening allows to best fit both the peak P-T conditions of the subducted margin (1.5-2.5 GPa / 450-600°C) and the dimensions of the ophiolite (~170 km width), in agreement with previous estimations. Our results further confirm that the locus of obduction initiation is close to the eastern edge of the Arabian margin (~100 km) and indicate that obduction is facilitated by a strong continental basement rheology.

  2. Modeling of the thermo-mechanical behaviour of the PWR fuel

    International Nuclear Information System (INIS)

    Mailhe, P.

    2014-01-01

    This article reviews the various physical phenomena that take place in an irradiated fuel rod and presents the development of the thermo-mechanical codes able to simulate them. Though technically simple the fuel rod is the place where appear 4 types of process: thermal, gas behaviour, mechanical and corrosion that combine involving 5 elements: the fuel pellet, the fuel clad, the fuel-clad gap, the inside volume and the coolant. For instance the pellet is the place where the following mechanical processes took place: thermal dilatation, elastic deformation, creep deformation, densification, solid swelling, gaseous swelling and cracking. The first industrial code simulating the behaviour of the fuel rod was COCCINEL, it was developed by AREVA teams from the American PAD code that was included in the Westinghouse license. Today the GALILEO code has replaced the COPERNIC code that was developed in the beginning of the 2000 years. GALILEO is a synthesis of the state of the art of the different models used in the codes validated for PWR and BWR. GALILEO has been validated on more than 1500 fuel rods concerning PWR, BWR and specific reactors like Siloe, Osiris, HFR, Halden, Studsvik, BR2/3,...) and also for extended burn-ups. (A.C.)

  3. Rheological, thermo-mechanical, and baking properties of wheat-millet flour blends.

    Science.gov (United States)

    Aprodu, Iuliana; Banu, Iuliana

    2015-07-01

    Millet has long been known as a good source of fiber and antioxidants, but only lately started to be exploited by food scientists and food industry as a consequence of increased consumer awareness. In this study, doughs and breads were produced using millet flour in different ratios (10, 20, 30, 40, and 50%) to white, dark, and whole wheat flour. The flour blends were evaluated in terms of rheological and thermo-mechanical properties. Fundamental rheological measurements revealed that the viscosity of the flour formulations increases with wheat flour-extraction rate and decreases with the addition of millet flour. Doughs behavior during mixing, overmixing, pasting, and gelling was established using the Mixolab device. The results of this bread-making process simulation indicate that dough properties become critical for the flour blends with millet levels higher than 30%. The breads were evaluated for volume, texture, and crumb-grain characteristics. The baking test and sensory evaluation results indicated that substitution levels of up to 30% millet flour could be used in composite bread flour. High levels of millet flour (40 and 50%) negatively influenced the loaf volume, crumb texture, and taste. © The Author(s) 2014.

  4. Modeling the Coupled Chemo-Thermo-Mechanical Behavior of Amorphous Polymer Networks.

    Energy Technology Data Exchange (ETDEWEB)

    Zimmerman, Jonathan A. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Nguyen, Thao D. [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Xiao, Rui [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

    2015-02-01

    Amorphous polymers exhibit a rich landscape of time-dependent behavior including viscoelasticity, structural relaxation, and viscoplasticity. These time-dependent mechanisms can be exploited to achieve shape-memory behavior, which allows the material to store a programmed deformed shape indefinitely and to recover entirely the undeformed shape in response to specific environmental stimulus. The shape-memory performance of amorphous polymers depends on the coordination of multiple physical mechanisms, and considerable opportunities exist to tailor the polymer structure and shape-memory programming procedure to achieve the desired performance. The goal of this project was to use a combination of theoretical, numerical and experimental methods to investigate the effect of shape memory programming, thermo-mechanical properties, and physical and environmental aging on the shape memory performance. Physical and environmental aging occurs during storage and through exposure to solvents, such as water, and can significantly alter the viscoelastic behavior and shape memory behavior of amorphous polymers. This project – executed primarily by Professor Thao Nguyen and Graduate Student Rui Xiao at Johns Hopkins University in support of a DOE/NNSA Presidential Early Career Award in Science and Engineering (PECASE) – developed a theoretical framework for chemothermo- mechanical behavior of amorphous polymers to model the effects of physical aging and solvent-induced environmental factors on their thermoviscoelastic behavior.

  5. Electrical and Thermo-Mechanical properties of Irradiated Clay Nanoparticle/SBR Composites

    International Nuclear Information System (INIS)

    Ata, M.M.E.M.

    2011-01-01

    Polymer-Composites incorporating metal, semiconductors, Carbon black, nano materials and Clay materials have been widely used and studied as multifunctional materials with inherent polymer properties. Polymer-clay nano composites show remarkable property improvement when compared to conventionally scaled composites. For designing new materials with desirable, predicted properties, a better understanding of structure-property relationships is necessary. In this work, we employ dielectric relaxation spectroscopy (DRS) to investigate molecular mobility in relation to morphology in styrene butadiene rubber-SBR (treated and untreated) nano composites. In addition to the investigation of dipolar processes, special attention is paid here to the investigation of conductivity effects and mechanical as well as thermo-mechanical properties. From the stress-strain characteristics, one found that, all the compositions showed a tensile strength higher than the virgin rubber. By increasing the filler loading, the tensile strength of the prepared composites increases. The elongation at break for treated and untreated clay filed composites increases with an increase in filer loading up to 10 p hr and then followed by a decrease up to 15 p hr. The cross linking density, υ increases with both treated and untreated clay contents and treated samples have higher increasing rate of υ values than untreated one. To elucidate the tensile behavior of the test samples. The Ht model is tested by using non-Gaussian chain statistics, which give a good fitting with the experimental data.

  6. Application of CCG Sensors to a High-Temperature Structure Subjected to Thermo-Mechanical Load

    Directory of Open Access Journals (Sweden)

    Weihua Xie

    2016-10-01

    Full Text Available This paper presents a simple methodology to perform a high temperature coupled thermo-mechanical test using ultra-high temperature ceramic material specimens (UHTCs, which are equipped with chemical composition gratings sensors (CCGs. The methodology also considers the presence of coupled loading within the response provided by the CCG sensors. The theoretical strain of the UHTCs specimens calculated with this technique shows a maximum relative error of 2.15% between the analytical and experimental data. To further verify the validity of the results from the tests, a Finite Element (FE model has been developed to simulate the temperature, stress and strain fields within the UHTC structure equipped with the CCG. The results show that the compressive stress exceeds the material strength at the bonding area, and this originates a failure by fracture of the supporting structure in the hot environment. The results related to the strain fields show that the relative error with the experimental data decrease with an increase of temperature. The relative error is less than 15% when the temperature is higher than 200 °C, and only 6.71% at 695 °C.

  7. Optimization of the cooling circuit and thermo-mechanical analysis for the extraction grid of ELISE

    International Nuclear Information System (INIS)

    Nocentini, R.; Gutser, R.; Heinemann, B.; Froeschle, M.; Riedl, R.

    2011-01-01

    The NNBI test facility ELISE ('Extraction from a Large Ion Source Experiment'), presently under construction at IPP, will have an extraction area with the same width and half the height of the ITER source, acceleration up to 60 kV, for 10 s, every 180 s, and plasma generation up to 1 h. Electrons are co-extracted from the ion source. Suppression magnets in the extraction grid deflect the electrons onto the extraction grid surface. For 30 mA/cm 2 extracted electron current density and 10 kV extraction voltage, localized power density is in the order of 39 MW/m 2 near the grid apertures and a total heat load of 150 kW is deposited onto each extraction grid segment. Heat removal is provided by a water circuit inside the grid. For ELISE, a new cooling circuit has been developed to provide a more reliable operation. The optimization of the cooling circuit and the thermo-mechanical analysis of the extraction grid of ELISE, considering maximum grid temperature, mechanical stresses and grid deformation, has been performed using the codes KOBRA3, TrajAn, the ANSYS finite element package and the fluid dynamics code CFX.

  8. Thermo-mechanical properties of W/Mo markers coatings deposited on bulk W

    International Nuclear Information System (INIS)

    Grigore, E; Ruset, C; Gherendi, M; Chioibasu, D; Hakola, A

    2016-01-01

    In the present paper marker structures consisting of W/Mo layers were deposited on bulk W samples by using a modified CMSII method. This technology, compared to standard CMSII, prevents the formation of nano-pore structures at interfaces. The thicknesses of the markers were in the range 20–35 μm to balance the requirements associated with the wall erosion in ITER and thermo-mechanical performances. The coatings structure and composition were evaluated by glow discharge optical emission spectrometry (GDOES), and energy dispersive x-ray spectroscopy measurements (EDX). The adhesion of the coatings to the substrate has been assessed by scratch test method. In order to evaluate their effectiveness as potential markers for fusion applications, the marker coatings have been tested in an electron beam facility at a temperature of 1000 °C and a power density of about 3 MW m −2 . A number of 300 pulses with duration of 420 s (35 testing hours) were applied on the marker coated samples. (paper)

  9. Thermo-mechanical properties of W/Mo markers coatings deposited on bulk W

    Science.gov (United States)

    Grigore, E.; Ruset, C.; Gherendi, M.; Chioibasu, D.; Hakola, A.; contributors, JET

    2016-02-01

    In the present paper marker structures consisting of W/Mo layers were deposited on bulk W samples by using a modified CMSII method. This technology, compared to standard CMSII, prevents the formation of nano-pore structures at interfaces. The thicknesses of the markers were in the range 20-35 μm to balance the requirements associated with the wall erosion in ITER and thermo-mechanical performances. The coatings structure and composition were evaluated by glow discharge optical emission spectrometry (GDOES), and energy dispersive x-ray spectroscopy measurements (EDX). The adhesion of the coatings to the substrate has been assessed by scratch test method. In order to evaluate their effectiveness as potential markers for fusion applications, the marker coatings have been tested in an electron beam facility at a temperature of 1000 °C and a power density of about 3 MW m-2. A number of 300 pulses with duration of 420 s (35 testing hours) were applied on the marker coated samples.

  10. Space Shuttle Orbiter Wing-Leading-Edge Panel Thermo-Mechanical Analysis for Entry Conditions

    Science.gov (United States)

    Knight, Norman F., Jr.; Song, Kyongchan; Raju, Ivatury S.

    2010-01-01

    Linear elastic, thermo-mechanical stress analyses of the Space Shuttle Orbiter wing-leading-edge panels is presented for entry heating conditions. The wing-leading-edge panels are made from reinforced carbon-carbon and serve as a part of the overall thermal protection system. Three-dimensional finite element models are described for three configurations: integrated configuration, an independent single-panel configuration, and a local lower-apex joggle segment. Entry temperature conditions are imposed and the through-the-thickness response is examined. From the integrated model, it was concluded that individual panels can be analyzed independently since minimal interaction between adjacent components occurred. From the independent single-panel model, it was concluded that increased through-the-thickness stress levels developed all along the chord of a panel s slip-side joggle region, and hence isolated local joggle sections will exhibit the same trend. From the local joggle models, it was concluded that two-dimensional plane-strain models can be used to study the influence of subsurface defects along the slip-side joggle region of these panels.

  11. Investigation of cold extrusion process using coupled thermo-mechanical FEM analysis and adaptive friction modeling

    Science.gov (United States)

    Görtan, Mehmet Okan

    2017-10-01

    Cold extrusion processes are known for their excellent material usage as well as high efficiency in the production of large batches. Although the process starts at room temperature, workpiece temperatures may rise above 200°C. Moreover, contact normal stresses can exceed 2500 MPa, whereas surface enlargement values can reach up to 30. These changes affects friction coefficients in cold extrusion processes. In the current study, friction coefficients between a plain carbon steel C4C (1.0303) and a tool steel (1.2379) are determined dependent on temperature and contact pressure using the sliding compression test (SCT). In order to represent contact normal stress and temperature effects on friction coefficients, an empirical adaptive friction model has been proposed. The validity of the model has been tested with experiments and finite element simulations for a cold forward extrusion process. By using the proposed adaptive friction model together with thermo-mechanical analysis, the deviation in the process loads between numerical simulations and model experiments could be reduced from 18.6% to 3.3%.

  12. Coupled thermo-mechanical analysis of granite for high-level radioactive waste repository

    International Nuclear Information System (INIS)

    Liu Wengang; Wang Ju; Zhou Hongwei; Jiang Pengfei; Yang Chunhe

    2008-01-01

    High-level radioactive wastes (HLW) repository is a special deep underground engineering, and in the stages of site selection, designing, constructing ,the stability evaluation, lots of important rock mechanics problems need to be resolved. During the decay of nuclear waste, enormous thermal energy was released and temperature variation caused dynamic distribution of stress and deformation field of surrounding rock of repository. BeiShan region of Gansu province was selected to be the repository field in the future, it is of practical significance to do research on granite in this region. Based on the concept model of HLW repository, this thesis calculates temperature field, stress field and deformation field of HLW repository surrounding rock under the condition of TM coupled with applying the finite difference FLAC 3D . From this study, thermo-mechanical characteristic of granite is obtained primarily under given canister heat source and given decay law function. And these results show that the reasonable space between disposal hole is 8 m-12 m, and the peak temperature of the canister surface is 130 ℃, the centerline temperature between pits is about 40 ℃ which is maintained for about hundreds of years under given heating output at -500 m depth. (authors)

  13. Thermo-mechanical Densification of Populus tomentosa var. tomentosa with Low Moisture Content

    Directory of Open Access Journals (Sweden)

    Dengyun Tu

    2014-05-01

    Full Text Available This study used thermo-mechanical densification technology to compress low-moisture content (3~5% rapid-growth Populus tomentosa var. tomentosa trees to produce specimens with a low-compression ratio (small volume loss and a uniform density profile and desirable properties. Furthermore, the densified specimens were subjected to post-heat treatment at 180, 190, and 200 °C for 2, 3, and 4 h, respectively. Microscopic examination was performed to observe the changes that occurred in the wood vessels after densification. To determine the influence of post-heat treatment on the set recovery, the specimens were subjected to eight cycles of soaking and drying in 20 °C water and two cycles in boiling water. The density profile tendencies of the densified specimens were in accord with undensified specimens. Microscopic observation revealed that the deformations present in the densified wood resulted from the viscous buckling of cell walls without fracture. The volume of the void areas in the specimens decreased uniformly. Post-heat treatment can decrease compressive deformation, especially when applied at 200 °C for 4 h. After two boiling water cycles of soaking and drying, the densified wood still had a certain set recovery. Therefore, densified wood should be used sparingly in high temperature and high humidity environments.

  14. THERMO-MECHANICAL PULPING AS A PRETREATMENT FOR AGRICULTURAL BIOMASS FOR BIOCHEMICAL CONVERSION

    Directory of Open Access Journals (Sweden)

    Ronalds W. Gonzalez

    2011-03-01

    Full Text Available The use of thermo-mechanical pulping (TMP, an existing and well known technology in the pulp and paper industry, is proposed as a potential pretreatment pathway of agriculture biomass for monomeric sugar production in preparation for further fermentation into alcohol species. Three agricultural biomass types, corn stover, wheat straw, and sweet sorghum bagasse, were pretreated in a TMP unit under two temperature conditions, 160 ºC and 170 ºC, and hydrolyzed using cellulase at 5, 10, and 20 FPU/g OD biomass. Wheat straw biomass was further pretreated at different conditions including: i soaking with acetic acid, ii longer steaming residence time (15 and 30 min, and iii refined at lower disk gap (0.0508 and 0.1524 mm. Preliminary results showed that carbohydrate conversion increased from 25% to 40% when the TMP temperature was increased from 160 to 170 ºC. Carbohydrate conversion was relatively similar for the three biomasses under the same pretreatment conditions and enzyme loading. Acetic acid soaking and refining at a reduce disk gap increases carbohydrate conversion. Further studies within this technological field to identify optimum process and TMP conditions for pretreatment are suggested.

  15. Thermal-hydraulic and thermo-mechanical design of plasma facing components for SST-1 tokamak

    International Nuclear Information System (INIS)

    Chaudhuri, Paritosh; Santra, P.; Chenna Reddy, D.; Parashar, S.K.S.

    2014-01-01

    The Plasma Facing Components (PFCs) are one of the major sub-systems of ssT-1 tokamak. PFC of ssT-1 consisting of divertors, passive stabilizers, baffles and limiters are designed to be compatible for steady state operation. The main consideration in the design of the PFC cooling is the steady state heat removal of up to 1 MW/m 2 . The PFC has been designed to withstand the peak heat fluxes and also without significant erosion such that frequent replacement of the armor is not necessary. Design considerations included 2-D steady state and transient tile temperature distribution and resulting thermal loads in PFC during baking, and cooling, coolant parameters necessary to maintain optimum thermal-hydraulic design, and tile fitting mechanism. Finite Element (FE) models using ANSYS have been developed to carry out the heat transfer and stress analyses of the PFC to understand its thermal and mechanical behaviors. The results of the calculation led to a good understanding of the coolant flow behavior and the temperature distribution in the tube wall and the different parts of the PFC. Thermal analysis of the PFC is carried out with the purpose of evaluating the thermal mechanical behavior of PFCs. The detailed thermal-hydraulic and thermo-mechanical designs of PFCs of ssT-1 are discussed in this paper. (authors)

  16. The effect of thermo-mechanical processing on the mechanical properties of molybdenum - 2 volume % lanthana

    International Nuclear Information System (INIS)

    Mueller, A.J.; Shields, J.A. Jr.; Buckman, R.W. Jr.

    2001-01-01

    Variations in oxide species and consolidation method have been shown to have a significant effect on the mechanical properties of oxide dispersion strengthened (ODS) molybdenum material. The mechanical behavior of molybdenum - 2 volume % La 2 O 3 mill product forms, produced by CSM Industries by a wet doping process, were characterized over the temperature range of -150 o C to 1800 o C. The various mill product forms evaluated ranged from thin sheet stock to bar stock. Tensile properties of the material in the various product forms were not significantly affected by the vast difference in total cold work. Creep properties, however, were sensitive to the total amount of cold work as well as the starting microstructure. Stress-relieved .material had superior creep rupture properties to recrystallized material at 1200 o C, while at 1500 o C and above the opposite was observed. Thus it is necessary to match the appropriate thermo-mechanical processing and microstructure of molybdenum - 2 volume % La 2 O 3 to the demands of the application being considered. (author)

  17. Efficient thermo-mechanical generation of electricity from the heat of radioisotopes

    International Nuclear Information System (INIS)

    Cooke-Yarborough, E.H.; Yeats, F.W.

    1975-01-01

    The thermomechanical generator uses a thermomechanical oscillator to convert heat efficiently into a mechanical oscillation which in turn excites a suitable transducer to generate alternating electricity. The thermomechanical oscillator used is based on the Stirling cycle, but avoids the need for rotary motion and for sliding pistons by having a mechanically-resonant, spring-suspended displacer, and by using an oscillating metal diaphragm to provide the mechanical output. The diaphragm drives an alternator consisting of a spring-suspended permanent magnet oscillating between fixed pole pieces which carry the electrical power output windings. Because a thermomechanical generator is much more efficient than a thermo-electric generator at comparable temperatures, it is particularly suitable for use with a radioisotope heat source. The amounts of radioisotope and of shielding required are both greatly reduced. A machine heated by radioisotopes and delivering 10.7W ac at 80Hz began operating in October, 1974. Operating experience with this machine is reported, and these results, together with those obtained with higher-powered machines heated by other means, are used to calculate characteristics and performance of thermo-mechanical radioisotope generators capable of using heat sources such as the waste-management 90 Sr radioisotope sources becoming available from the US nuclear waste management programme. A design to use one of these heat sources in a 52-W underwater generator is described

  18. Strain-rate dependent plasticity in thermo-mechanical transient analysis

    International Nuclear Information System (INIS)

    Rashid, Y.R.; Sharabi, M.N.

    1980-01-01

    The thermo-mechanical transient behavior of fuel element cladding and other reactor components is generally governed by the strain-rate properties of the material. Relevant constitutive modeling requires extensive material data in the form of strain-rate response as function of true-stress, temperature, time and environmental conditions, which can then be fitted within a theoretical framework of an inelastic constitutive model. In this paper, we present a constitutive formulation that deals continuously with the entire strain-rate range and has the desirable advantage of utilizing existing material data. The derivation makes use of strain-rate sensitive stress-strain curve and strain-rate dependent yield surface. By postulating a strain-rate dependent on Mises yield function and a strain-rate dependent kinematic hardening rule, we are able to derive incremental stress-strain relations that describe the strain-rate behavior in the entire deformation range spanning high strain-rate plasticity and creep. The model is sufficiently general as to apply to any materials and loading histories for which data is available. (orig.)

  19. Dislocation-mediated strain hardening in tungsten: Thermo-mechanical plasticity theory and experimental validation

    Science.gov (United States)

    Terentyev, Dmitry; Xiao, Xiazi; Dubinko, A.; Bakaeva, A.; Duan, Huiling

    2015-12-01

    A self-consistent thermo-mechanical model to study the strain-hardening behavior of polycrystalline tungsten was developed and validated by a dedicated experimental route. Dislocation-dislocation multiplication and storage, as well dislocation-grain boundary (GB) pinning were the major mechanisms underlying the evolution of plastic deformation, thus providing a link between the strain hardening behavior and material's microstructure. The microstructure of the polycrystalline tungsten samples has been thoroughly investigated by scanning and electron microscopy. The model was applied to compute stress-strain loading curves of commercial tungsten grades, in the as-received and as-annealed states, in the temperature range of 500-1000 °C. Fitting the model to the independent experimental results obtained using a single crystal and as-received polycrystalline tungsten, the model demonstrated its capability to predict the deformation behavior of as-annealed samples in a wide temperature range and applied strain. The relevance of the dislocation-mediated plasticity mechanisms used in the model have been validated using transmission electron microscopy examination of the samples deformed up to different amounts of strain. On the basis of the experimental validation, the limitations of the model are determined and discussed.

  20. Transient Thermo-Mechanical Analysis of the TPSG4 Beam Diluter

    CERN Document Server

    Goddard, B; Herrera-Martínez, A; Kadi, Y; Marque, S

    2002-01-01

    A new extraction channel is being built in the Super Proton Synchrotron (SPS) Long Straight Section 4 (LSS4) to transfer proton beams to the Large Hadron Collider (LHC) and also to the CERN Neutrino to Gran Sasso (CNGS) target. The beam is extracted in a fast mode during a single turn. For this purpose a protection of the MSE copper septum coil, in the form of a beam diluting element placed upstream, will be required to cope with the new failure modes associated with the fast extraction operation. The present analysis focuses on the thermo-mechanical behavior of the proposed TPSG4 diluter element irradiated by a fast extracted beam (up to 4.9 x 10^13 protons per 7.2 mus pulse) from the SPS. The deposited energy densities, estimated from primary and secondary particle simulations using the high-energy particle transport code FLUKA, were converted to internal heat generation rates taken as a thermal load input for the finite-element engineering analyses code ANSYS. According to the time dependence of the extrac...

  1. Thermo-elastic-plastic analysis for elastic component under high temperature fatigue crack growth rate

    Science.gov (United States)

    Ali, Mohammed Ali Nasser

    transient thermal stresses superimposed on cyclic mechanical loading results in hollow cylinder under thermal shock in heating case and down shock cooling case. The combination of stress and strain intensity factor theoretical calculations with the experimental output recorded data shows a similar behaviour with increasing temperature, and there is a fair correlation between the profiles at the beginning and then divergence with increasing the crack length. The transient influence of high temperature in case two, giving a very high thermal shock stress as a heating or cooling effects, shifting up the combined stress, when applied a cyclic mechanical load in fraction of seconds, and the reputations of these shocks, causing a fast failure under high thermal shock stress superimposed with mechanical loading.Finally, the numerical modelling analyses three cases studied were solved due to the types of loading and types of specimen geometry by using finite element models constructed through the ANSYS Workbench version 13.0. The first case is a low cyclic fatigue case for a solid cylinder specimen simulated by applying a cyclic mechanical loading. The second is an isothermal fatigue case for solid cylinder specimen simulated by supplying different constant temperatures on the outer surface with cyclic mechanical loading, where the two cases are similar to the experimental tests and the third case, is a thermo-mechanical fatigue for a hollow cylinder model by simulating a thermal up-shock generated due to transient heating on the outer surface of the model or down shock cooling on the inner surface with the cyclic mechanical loading. The results show a good agreement with the experimental data in terms of alternative stress and life in the first case. In case two results show the strain intensity factor is increases with increasing temperature similar to the theoretical solution due to the influence of the modulus of elasticity and the difference in life estimation with the

  2. Implementation of creep-fatigue model into finite-element code to assess cooled turbine blade.

    CSIR Research Space (South Africa)

    Dedekind, MO

    1994-01-01

    Full Text Available Turbine blades which are designed with airfoil cooling are subject to thermo-mechanical fatigue as well as creep damage. These problems arise due to thermal cycling and high operating temperatures in service. An implementation of fatigue and creep...

  3. A statistical design of experiments for optimizing the MALDI-TOF-MS sample preparation of polymers. An application in the assessment of the thermo-mechanical degradation mechanisms of poly (ethylene terephthalate)

    International Nuclear Information System (INIS)

    Badia, J.D.; Stroemberg, E.; Ribes-Greus, A.; Karlsson, S.

    2011-01-01

    The sample preparation procedure for MALDI-TOF MS of polymers is addressed in this study by the application of a statistical Design of Experiments (DoE). Industrial poly (ethylene terephthalate) (PET) was chosen as model polymer. Different experimental settings (levels) for matrixes, analyte/matrix proportions and concentrations of cationization agent were considered. The quality parameters used for the analysis were signal-to-noise ratio and resolution. A closer inspection of the statistical results provided the study not only with the best combination of factors for the MALDI sample preparation, but also with a better understanding of the influence of the different factors, individually or in combination, to the signal. The application of DoE for the improvement of the MALDI measure of PET stated that the best combination of factors and levels was the following: matrix (dithranol), proportion analyte/matrix/cationization agent (1/15/1, V/V/V), and concentration of cationization agent (2 g L -1 ). In a second part, multiple processing by means of successive injection cycles was used to simulate the thermo-mechanical degradation effects on the oligomeric distribution of PET under mechanical recycling. The application of MALDI-TOF-MS showed that thermo-mechanical degradation primarily affected initially predominant cyclic species. Several degradation mechanisms were proposed, remarking intramolecular transesterification and hydrolysis. The ether links of the glycol unit in PET were shown to act as potential reaction sites, driving the main reactions of degradation.

  4. Influence of thermo-mechanical cycling on porcelain bonding to cobalt-chromium and titanium dental alloys fabricated by casting, milling, and selective laser melting.

    Science.gov (United States)

    Antanasova, Maja; Kocjan, Andraž; Kovač, Janez; Žužek, Borut; Jevnikar, Peter

    2018-04-01

    The aim has been to determine the effect of thermo-mechanical cycling on shear-bond-strength (SBS) of dental porcelain to Co-Cr and Ti-based alloys fabricated by casting, computer-numerical-controlled milling, and selective-laser-melting (SLM). Seven groups (n=22/group) of metal cylinders were fabricated by casting (Co-Cr and commercially pure-cpTi), milling (Co-Cr, cpTi, Ti-6Al-4V) or by SLM (Co-Cr and Ti-6Al-4V) and abraded with airborne-particles. The average surface roughness (R a ) was determined for each group. Dental porcelain was applied and each metal-ceramic combination was divided into two subgroups - stored in deionized water (24-h, 37°C), or subjected to both thermal (6000-cycles, between 5 and 60°C) and mechanical cycling (10 5 -cycles, 60N-load). SBS test-values and failure modes were recorded. Metal-ceramic interfaces were analyzed with a focused-ion-beam/scanning-electron-microscope (FIB/SEM) and energy-dispersive-spectroscopy (EDS). The elastic properties of the respective metal and ceramic materials were evaluated by instrumented-indentation-testing. The oxide thickness on intact Ti-based substrates was measured with Auger-electron-spectroscopy (AES). Data were analyzed using ANOVA, Tukey's HSD and t-tests (α=0.05). The SBS-means differed according to the metal-ceramic combination (p<0.0005) and to the fatigue conditions (p<0.0005). The failure modes and interface analyses suggest better porcelain adherence to Co-Cr than to Ti-based alloys. Values of R a were dependent on the metal substrate (p<0.0005). Ti-based substrates were not covered with thick oxide layers following digital fabrication. Ti-based alloys are more susceptible than Co-Cr to reduction of porcelain bond strength following thermo-mechanical cycling. The porcelain bond strength to Ti-based alloys is affected by the applied metal processing technology. Copyright © 2017 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  5. Thermo-mechanical efficiency of the bimetallic strip heat engine at the macro-scale and micro-scale

    International Nuclear Information System (INIS)

    Arnaud, A; Boughaleb, J; Monfray, S; Boeuf, F; Skotnicki, T; Cugat, O

    2015-01-01

    Bimetallic strip heat engines are energy harvesters that exploit the thermo-mechanical properties of bistable bimetallic membranes to convert heat into mechanical energy. They thus represent a solution to transform low-grade heat into electrical energy if the bimetallic membrane is coupled with an electro-mechanical transducer. The simplicity of these devices allows us to consider their miniaturization using MEMS fabrication techniques. In order to design and optimize these devices at the macro-scale and micro-scale, this article proposes an explanation of the origin of the thermal snap-through by giving the expressions of the constitutive equations of composite beams. This allows us to evaluate the capability of bimetallic strips to convert heat into mechanical energy whatever their size is, and to give the theoretical thermo-mechanical efficiencies which can be obtained with these harvesters. (paper)

  6. Mechanical and Tribological Characteristics of the AMC, Prepared by P/M Route along with Thermo-Mechanical Treatment

    Science.gov (United States)

    Mohapatra, Sambit Kumar; Maity, Kalipada; Bhuyan, Subrat Kumar; Prasad Satpathy, Mantra

    2018-03-01

    Thermo mechanical treatments have the ameliorated impacts on the mechanical and tribological properties of powder metallurgy components. In this investigation an aluminium matrix composite (AMC) {Al (92) + Mg (5) + Gr (1) + Ti (2)} has been prepared by following powder metallurgy technique, with double axial compaction and ulterior sintering. Secondary thermo-mechanical treatment i.e. hot extrusion through mathematical contoured cosine profiled die was considered. The die causes minimum velocity relative differences across the extrusion exit cross-section, which provides smooth material flow. Comparative result analysis for the mechanical and tribological characteristics of the specimen before and after extrusion was concentrated. Extrusion engenders significant amount of improvements of the properties those are attributed to excellent bond strength and uniform density distribution due to high compressive stress. Oxidative and delaminated wear mechanisms were found predominating type. To furnish the suitable explanation scanning electron microscopies have been performed for the wear surfaces.

  7. Enhancement of the electrochemical behaviour and biological performance of Ti–25Ta–5Zr alloy by thermo-mechanical processing

    Energy Technology Data Exchange (ETDEWEB)

    Cimpean, Anisoara [Department of Biochemistry and Molecular Biology, University of Bucharest, Spl. Independentei, 91-95, 050095 Bucharest (Romania); Vasilescu, Ecaterina; Drob, Paula [Department of Electrochemistry and Corrosion, Institute of Physical Chemistry “Ilie Murgulescu” of Romanian Academy, Spl. Independentei 202, 060021 Bucharest (Romania); Cinca, Ion, E-mail: ion_cinca@hotmail.com [Faculty of Material Science and Engineering, Politehnica University, Spl. Independentei 313, 060042 Bucharest (Romania); Vasilescu, Cora; Anastasescu, Mihai [Department of Electrochemistry and Corrosion, Institute of Physical Chemistry “Ilie Murgulescu” of Romanian Academy, Spl. Independentei 202, 060021 Bucharest (Romania); Mitran, Valentina [Department of Biochemistry and Molecular Biology, University of Bucharest, Spl. Independentei, 91-95, 050095 Bucharest (Romania); Drob, Silviu Iulian [Department of Electrochemistry and Corrosion, Institute of Physical Chemistry “Ilie Murgulescu” of Romanian Academy, Spl. Independentei 202, 060021 Bucharest (Romania)

    2014-05-01

    A new Ti–25Ta–5Zr alloy based only on non-toxic and non-allergic elements was elaborated in as-cast and thermo-mechanical processed, recrystallized states (XRD and SEM) in order to be used as candidate material for implant applications. Its long-term interactions with Ringer–Brown and Ringer solutions of different pH values and its cytocompatibility were determined. The thermo-mechanically processed alloy has nobler electrochemical behaviour than as-cast alloy due to finer microstructure obtained after the applied treatment. Corrosion and ion release rates presented the lowest values for the treated alloy. Nyquist and Bode plots displayed higher impedance values and phase angles for the processed alloy, denoting a more protective passive film. SEM micrographs revealed depositions from solutions that contain calcium, phosphorous and oxygen ions (EDX analysis), namely calcium phosphate. An electric equivalent circuit with two time constants was modelled. Cell culture experiments with MC3T3-E1 pre-osteoblasts demonstrated that thermo-mechanically processed Ti–25Ta–5Zr alloy supports a better cell adhesion and spreading, and enhanced cell proliferation. Altogether, these data indicate that thermo-mechanical treatment endows the alloy with improved anticorrosion and biological performances. - Highlights: • Ti–25Ta–5Zr alloy exhibited noble electrochemical, passive behaviour in simulated biofluids. • An electric equivalent circuit with two time constants was modelled. • Corrosion rates show the lowest values for the recrystallized Ti–25Ta–5Zr alloy. • In vitro tests revealed good cytocompatibility of as-cast and processed alloy. • Recrystallized treatment endows the alloy with superior biological performances.

  8. A geometrical multi-scale numerical method for coupled hygro-thermo-mechanical problems in photovoltaic laminates.

    Science.gov (United States)

    Lenarda, P; Paggi, M

    A comprehensive computational framework based on the finite element method for the simulation of coupled hygro-thermo-mechanical problems in photovoltaic laminates is herein proposed. While the thermo-mechanical problem takes place in the three-dimensional space of the laminate, moisture diffusion occurs in a two-dimensional domain represented by the polymeric layers and by the vertical channel cracks in the solar cells. Therefore, a geometrical multi-scale solution strategy is pursued by solving the partial differential equations governing heat transfer and thermo-elasticity in the three-dimensional space, and the partial differential equation for moisture diffusion in the two dimensional domains. By exploiting a staggered scheme, the thermo-mechanical problem is solved first via a fully implicit solution scheme in space and time, with a specific treatment of the polymeric layers as zero-thickness interfaces whose constitutive response is governed by a novel thermo-visco-elastic cohesive zone model based on fractional calculus. Temperature and relative displacements along the domains where moisture diffusion takes place are then projected to the finite element model of diffusion, coupled with the thermo-mechanical problem by the temperature and crack opening dependent diffusion coefficient. The application of the proposed method to photovoltaic modules pinpoints two important physical aspects: (i) moisture diffusion in humidity freeze tests with a temperature dependent diffusivity is a much slower process than in the case of a constant diffusion coefficient; (ii) channel cracks through Silicon solar cells significantly enhance moisture diffusion and electric degradation, as confirmed by experimental tests.

  9. Thermo-mechanical Modelling of Pebble Beds in Fusion Blankets and its Implementation by a Return-Mapping Algorithm

    International Nuclear Information System (INIS)

    Gan, Yixiang; Kamlah, Marc

    2008-01-01

    In this investigation, a thermo-mechanical model of pebble beds is adopted and developed based on experiments by Dr. Reimann at Forschungszentrum Karlsruhe (FZK). The framework of the present material model is composed of a non-linear elastic law, the Drucker-Prager-Cap theory, and a modified creep law. Furthermore, the volumetric inelastic strain dependent thermal conductivity of beryllium pebble beds is taken into account and full thermo-mechanical coupling is considered. Investigation showed that the Drucker-Prager-Cap model implemented in ABAQUS can not fulfill the requirements of both the prediction of large creep strains and the hardening behaviour caused by creep, which are of importance with respect to the application of pebble beds in fusion blankets. Therefore, UMAT (user defined material's mechanical behaviour) and UMATHT (user defined material's thermal behaviour) routines are used to re-implement the present thermo-mechanical model in ABAQUS. An elastic predictor radial return mapping algorithm is used to solve the non-associated plasticity iteratively, and a proper tangent stiffness matrix is obtained for cost-efficiency in the calculation. An explicit creep mechanism is adopted for the prediction of time-dependent behaviour in order to represent large creep strains in high temperature. Finally, the thermo-mechanical interactions are implemented in a UMATHT routine for the coupled analysis. The oedometric compression tests and creep tests of pebble beds at different temperatures are simulated with the help of the present UMAT and UMATHT routines, and the comparison between the simulation and the experiments is made. (authors)

  10. Welding thermal cycle-triggered precipitation processes in steel S700MC subjected to the thermo-mechanical control processing

    OpenAIRE

    Górka J.

    2017-01-01

    This study presents tests concerned with welding thermal process-induced precipitation processes taking place in 10 mm thick steel S700MC subjected to the Thermo-Mechanical Control Process (TMCP) with accelerated cooling. The thermomechanical processing of steel S700MC leads to its refinement, structural defects and solutioning with hardening constituents. Tests of thin foils performed using a transmission electron microscope revealed that the hardening of steel S700MC was primarily caused by...

  11. Enhancement of the electrochemical behaviour and biological performance of Ti–25Ta–5Zr alloy by thermo-mechanical processing

    International Nuclear Information System (INIS)

    Cimpean, Anisoara; Vasilescu, Ecaterina; Drob, Paula; Cinca, Ion; Vasilescu, Cora; Anastasescu, Mihai; Mitran, Valentina; Drob, Silviu Iulian

    2014-01-01

    A new Ti–25Ta–5Zr alloy based only on non-toxic and non-allergic elements was elaborated in as-cast and thermo-mechanical processed, recrystallized states (XRD and SEM) in order to be used as candidate material for implant applications. Its long-term interactions with Ringer–Brown and Ringer solutions of different pH values and its cytocompatibility were determined. The thermo-mechanically processed alloy has nobler electrochemical behaviour than as-cast alloy due to finer microstructure obtained after the applied treatment. Corrosion and ion release rates presented the lowest values for the treated alloy. Nyquist and Bode plots displayed higher impedance values and phase angles for the processed alloy, denoting a more protective passive film. SEM micrographs revealed depositions from solutions that contain calcium, phosphorous and oxygen ions (EDX analysis), namely calcium phosphate. An electric equivalent circuit with two time constants was modelled. Cell culture experiments with MC3T3-E1 pre-osteoblasts demonstrated that thermo-mechanically processed Ti–25Ta–5Zr alloy supports a better cell adhesion and spreading, and enhanced cell proliferation. Altogether, these data indicate that thermo-mechanical treatment endows the alloy with improved anticorrosion and biological performances. - Highlights: • Ti–25Ta–5Zr alloy exhibited noble electrochemical, passive behaviour in simulated biofluids. • An electric equivalent circuit with two time constants was modelled. • Corrosion rates show the lowest values for the recrystallized Ti–25Ta–5Zr alloy. • In vitro tests revealed good cytocompatibility of as-cast and processed alloy. • Recrystallized treatment endows the alloy with superior biological performances

  12. Theoretical and experimental analysis of cyclic stresses in gas turbine rotor blades, taking thermal fatigue into account (low cycle fatigue). Theoretische und experimentelle Analyse der zyklischen Beanspruchung von Gasturbinenlaufschaufeln unter besonderer Beruecksichtigung der thermischen Ermuedung (low cycle fatigue)

    Energy Technology Data Exchange (ETDEWEB)

    Hoelscher, R.

    1982-08-01

    The author is concerned with determining the life of highly stressed hot components of gas turbines. The main point of the experimental and theoretical investigations is the analysis of the cyclic stresses of an uncooled turbine rotor blade of an aircraft gas turbine ATAR 101. Apart from simulating cyclic load changes of turbine blades on a model test rig, models of service life predictions are prepared and tested. (HAG).

  13. Atomistic simulation of solid solution hardening in Mg/Al alloys: Examination of composition scaling and thermo-mechanical relationships

    International Nuclear Information System (INIS)

    Yi, Peng; Cammarata, Robert C.; Falk, Michael L.

    2016-01-01

    Dislocation mobility in a solid solution was studied using atomistic simulations of an Mg/Al system. The critical resolved shear stress (CRSS) for the dislocations on the basal plane was calculated at temperatures from 0 K to 500 K with solute concentrations from 0 to 7 at%, and with four different strain rates. Solute hardening of the CRSS is decomposed into two contributions: one scales with c 2/3 , where c is the solute concentration, and the other scales with c 1 . The former was consistent with the Labusch model for local solute obstacles, and the latter was related to the athermal plateau stress due to the long range solute effect. A thermo-mechanical model was then used to analyze the temperature and strain rate dependences of the CRSS, and it yielded self-consistent and realistic results. The scaling laws were confirmed and the thermo-mechanical model was successfully parameterized using experimental measurements of the CRSS for Mg/Al alloys under quasi-static conditions. The predicted strain rate sensitivity from the experimental measurements of the CRSS is in reasonable agreement with separate mechanical tests. The concentration scaling and the thermo-mechanical relationships provide a potential tool to analytically relate the structural and thermodynamic parameters on the microscopic level with the macroscopic mechanical properties arising from dislocation mediated deformation.

  14. Influence of thermo-mechanical processing on the microstructure of Cu-based shape memory alloys produced by powder metallurgy

    International Nuclear Information System (INIS)

    Rodriguez, P.P.; Ibarra, A.; Iza-Mendia, A.; Recarte, V.; Perez-Landazabal, J.I.; San Juan, J.; No, M.L.

    2003-01-01

    Cu-Al-Ni shape memory alloys processed by powder metallurgy show very good thermo-mechanical properties, much better than those found in alloys produced by conventional casting. In this paper, we present the microstructural characterisation of these powder metallurgy alloys in order to find the microscopic mechanisms, linked to the powder metallurgy processing method, which are indeed responsible of such good thermo-mechanical behaviour. Electron microscopy studies [scanning electron microscopy (SEM), electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM)] show that powder metallurgy processing creates a sub-grain structure characterised by the presence of low angle sub-boundaries. These sub-boundaries are found to be lying on {1 1 0} and {1 1 2} lattice planes and are composed by an arrangement of superdislocations. These sub-boundaries may improve ductility in two ways: acting as a sink of dislocations which promotes plastic deformation and decreasing stress concentration at grain boundaries. Moreover, since sub-boundaries act as weak obstacles for the movement of martensite plates, the improvement on ductility is accomplished by an adequate thermo-mechanical behaviour

  15. Poly-Lactide/Exfoliated C30B Interactions and Influence on Thermo-Mechanical Properties Due to Artificial Weathering

    Directory of Open Access Journals (Sweden)

    Wendy Margarita Chávez-Montes

    2016-04-01

    Full Text Available Thermal stability as well as enhanced mechanical properties of poly-lactide (PLA can increase PLA applications for short-use products. The conjunction of adequate molecular weight (MW as well as satisfactory thermo-mechanical properties, together, can lead to the achievement of suitable properties. However, PLA is susceptible to thermal degradation and thus an undesired decay of MW and a decrease of its mechanical properties during processing. To avoid this PLA degradation, nanofiller is incorporated as reinforcement to increase its thermo-mechanical properties. There are many papers focusing on filler effects on the thermal stability and mechanical properties of PLA/nanocomposites; however, these investigations lack an explanation of polymer/filler interactions. We propose interactions between PLA and Cloisite30B (C30B as nanofiller. We also study the effects on the thermal and mechanical properties due to molecular weight decay after exposure to artificial weathering. PLA blank and nanocomposites were subjected to three time treatments (0, 176, and 360 h of exposure to artificial weathering in order to achieve comparable materials with different MW. MW was acquired by means of Gel Permeation Chromatography (GPC. Thermo-mechanical properties were investigated through Thermogravimetric Analysis (TGA, Differential Scanning Calorimetry (DSC, X-ray Diffraction (XRD, Dynamic Mechanical Thermal Analysis (DMTA and Fourier Transform Infrared Spectroscopy (FTIR.

  16. Thermo-mechanical analysis of a user filter assembly for undulator/wiggler operations at the Advanced Photon Source

    International Nuclear Information System (INIS)

    Nian, H.L.T.; Kuzay, T.M.; Collins, J.; Shu, D.; Benson, C.; Dejus, R.

    1996-01-01

    This paper reports a thermo-mechanical study of a beamline filter (user filter) for undulator/wiggler operations. It is deployed in conjunction with the current commissioning window assembly on the APS insertion device (ID) front ends. The beamline filter at the Advanced Photon Source (APS) will eventually be used in windowless operations also. Hence survival and reasonable life expectancy of the filters under intense insertion device (ID) heat flu are crucial to the beamline operations. To accommodate various user requirements, the filter is configured to be a multi-choice type and smart to allow only those filter combinations that will be safe to operate with a given ring current and beamline insertion device gap. However, this paper addresses only the thermo-mechanical analysis of individual filter integrity and safety in all combinations possible. The current filter design is configured to have four filter frames in a cascade with each frame holding five filters. This allows a potential 625 total filter combinations. Thermal analysis for all of these combinations becomes a mammoth task considering the desired choices for filter materials (pyrolitic graphite and metallic filters), filter thicknesses, undulator gaps, and the beam currents. The paper addresses how this difficult task has been reduced to a reasonable effort and computational level. Results from thermo-mechanical analyses of the filter combinations are presented both in tabular and graphical format

  17. Thermo-mechanical behaviour modelling of particle fuels using a multi-scale approach

    International Nuclear Information System (INIS)

    Blanc, V.

    2009-12-01

    Particle fuels are made of a few thousand spheres, one millimeter diameter large, compound of uranium oxide coated by confinement layers which are embedded in a graphite matrix to form the fuel element. The aim of this study is to develop a new simulation tool for thermo-mechanical behaviour of those fuels under radiations which is able to predict finely local loadings on the particles. We choose to use the square finite element method, in which two different discretization scales are used: a macroscopic homogeneous structure whose properties in each integration point are computed on a second heterogeneous microstructure, the Representative Volume Element (RVE). First part of this works is concerned by the definition of this RVE. A morphological indicator based in the minimal distance between spheres centers permit to select random sets of microstructures. The elastic macroscopic response of RVE, computed by finite element has been compared to an analytical model. Thermal and mechanical representativeness indicators of local loadings has been built from the particle failure modes. A statistical study of those criteria on a hundred of RVE showed the significance of choose a representative microstructure. In this perspective, a empirical model binding morphological indicator to mechanical indicator has been developed. Second part of the work deals with the two transition scale method which are based on the periodic homogenization. Considering a linear thermal problem with heat source in permanent condition, one showed that the heterogeneity of the heat source involve to use a second order method to localized finely the thermal field. The mechanical non-linear problem has been treats by using the iterative Cast3M algorithm, substituting to integration of the behavior law a finite element computation on the RVE. This algorithm has been validated, and coupled with thermal resolution in order to compute a radiation loading. A computation on a complete fuel element

  18. Thermo-mechanical design methodology for ITER cryo-distribution cold boxes

    International Nuclear Information System (INIS)

    Shukla, Vinit; Patel, Pratik; Vaghela, Hiten; Das, Jotirmoy; Shah, Nitin; Bhattacharya, Ritendra; Sarkar, Biswanath; Chang, Hyun-sik

    2015-01-01

    The ITER cryo-distribution system is in charge of the proper distribution of the cryogen at required mass flow rate, pressure and temperature level to the users namely; the superconducting magnets and cryopumps. The cryo-distribution also acts as a thermal buffer in order to run the cryo-plant as much as possible at a steady state condition. A typical cryo-distribution cold box is equipped with mainly liquid helium bath with heat exchangers, cryogenic valves, cold circulating pump and cold compressor. During the intended operation life of ITER, several loads on the cryo-distribution system are envisaged, these are, gravity/assembly loads, nominal pressure/temperature, test pressure/temperature, purge pressure, thermo-mechanical loads due to break of insulation vacuum, transport acceleration and seismic loads. Single loads or combinations of them can act on the cryo-distribution system and its components; therefore, it is very important to analyze the behavior of the system and components under the influence of these loads or combinations. Possible load combinations for the cryo-distribution system will be analyzed and will lead to the basis of the design. This paper will focus on the understanding of the nature of the loads and their combinations for the ITER cryo-distribution as well as their impacts on the design. A representative model of a cold box is considered on which the load combinations have been applied in order to understand their impacts on the design of the cryo-distribution. Also the worst-impact loads or their combination which drive the design of cryo-distribution cold boxes will be derived. (author)

  19. Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation

    International Nuclear Information System (INIS)

    L-Cancelos, R.; Varas, F.; Viéitez, I.; Martín, E.

    2016-01-01

    Although programs have been developed for the design of tools for hot forging, its design is still largely based on the experience of the tool maker. This obliges to build some test matrices and correct their errors to minimize distortions in the forged piece. This phase prior to mass production consumes time and material resources, which makes the final product more expensive. The forging tools are usually constituted by various parts made of different grades of steel, which in turn have different mechanical properties and therefore suffer different degrees of strain. Furthermore, the tools used in the hot forging are exposed to a thermal field that also induces strain or stress based on the degree of confinement of the piece. Therefore, the mechanical behaviour of the assembly is determined by the contact between the different pieces. The numerical simulation allows to analyse different configurations and anticipate possible defects before tool making, thus, reducing the costs of this preliminary phase. In order to improve the dimensional quality of the manufactured parts, the work presented here focuses on the application of a numerical model to a hot forging manufacturing process in order to predict the areas of the forging die subjected to large deformations. The thermo-mechanical model developed and implemented with free software (Code-Aster) includes the strains of thermal origin, strains during forge impact and contact effects. The numerical results are validated with experimental measurements in a tooling set that produces forged crankshafts for the automotive industry. The numerical results show good agreement with the experimental tests. Thereby, a very useful tool for the design of tooling sets for hot forging is achieved. (paper)

  20. Evaluation of structural deformations of a mechanical connecting unit oxidizer supplies by thermo-mechanical simulation

    International Nuclear Information System (INIS)

    Kim, Sang Woo

    2016-01-01

    A Mechanical connecting unit (MCU) used in ground facilities for a Liquid propellant rocket (LPR) acts as a bridge between the onboard system and the ground oxidizer filling system. It should be resistant to structural deformations in order to guarantee successful supply of a cryogenic oxidizer and high pressure gases without reduction of sealing capability. The MCU consists of many components and linkages and operates under harsh conditions induced by a cryogenic oxidizer, high pressure gases and other mechanical forces. Thus, the evaluation of structural deformation of the MCU considering complex conditions is expensive and time consuming. The present study efficiently evaluates the structural deformations of the key components of the MCU by Thermo-mechanical simulation (TMS) based on the superposition principle. Deformations due to the mechanical loadings including weights, pressures, and spring forces are firstly evaluated by using a non-linear flexible body simulation module (FFlex) of Multi-body dynamics (MBD) software, RecurDyn. Then, thermal deformations for the deformed geometries obtained by RecurDyn were subsequently calculated. It was conducted by using a Finite element (FE) analysis software, ANSYS. The total deformations for the onboard plate and multi-channel plate in the connecting section due to the mechanical and thermal loadings were successfully evaluated. Moreover, the outer gaps at six points between two plates were calculated and verified by comparison to the measured data. Their values and tendencies showed a good agreement. The author concluded that the TMS using MBD software considering flexible bodies and an FE simulator can efficiently evaluate structural deformations of the MCU operating under the complex load and boundary conditions

  1. The seismic cycle at subduction thrusts: Insights from seismo-thermo-mechanical models

    KAUST Repository

    van Dinther, Y.

    2013-12-01

    The underestimation of the size of recent megathrust earthquakes illustrates our limited understanding of their spatiotemporal occurrence and governing physics. To unravel their relation to associated subduction dynamics and long-term deformation, we developed a 2-D continuum viscoelastoplastic model that uses an Eulerian-Lagrangian finite difference framework with similar on- and off-fault physics. We extend the validation of this numerical tool to a realistic subduction zone setting that resembles Southern Chile. The resulting quasi-periodic pattern of quasi-characteristic M8–M9 megathrust events compares quantitatively with observed recurrence and earthquake source parameters, albeit at very slow coseismic speeds. Without any data fitting, surface displacements agree with GPS data recorded before and during the 2010 M8.8 Maule earthquake, including the presence of a second-order flexural bulge. These surface displacements show cycle-to-cycle variations of slip deficits, which overall accommodate ∼5% of permanent internal shortening. We find that thermally (and stress) driven creep governs a spontaneous conditionally stable downdip transition zone between temperatures of ∼350°C and ∼450°C. Ruptures initiate above it (and below the forearc Moho), propagate within it, interspersed by small intermittent events, and arrest below it as ductile shearing relaxes stresses. Ruptures typically propagate upward along lithological boundaries and widen as pressures drop. The main thrust is constrained to be weak due to fluid-induced weakening required to sustain regular subduction and to generate events with natural characteristics (fluid pressures of ∼75–99% of solid pressures). The agreement with a range of seismological, geodetic, and geological observations demonstrates the validity and strength of this physically consistent seismo-thermo-mechanical approach.

  2. Evaluation of structural deformations of a mechanical connecting unit oxidizer supplies by thermo-mechanical simulation

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sang Woo [Dept. of Mechanical Engineering, Institute of Machine Convergence Technology, Hankyong National University, Anseong (Korea, Republic of)

    2016-10-15

    A Mechanical connecting unit (MCU) used in ground facilities for a Liquid propellant rocket (LPR) acts as a bridge between the onboard system and the ground oxidizer filling system. It should be resistant to structural deformations in order to guarantee successful supply of a cryogenic oxidizer and high pressure gases without reduction of sealing capability. The MCU consists of many components and linkages and operates under harsh conditions induced by a cryogenic oxidizer, high pressure gases and other mechanical forces. Thus, the evaluation of structural deformation of the MCU considering complex conditions is expensive and time consuming. The present study efficiently evaluates the structural deformations of the key components of the MCU by Thermo-mechanical simulation (TMS) based on the superposition principle. Deformations due to the mechanical loadings including weights, pressures, and spring forces are firstly evaluated by using a non-linear flexible body simulation module (FFlex) of Multi-body dynamics (MBD) software, RecurDyn. Then, thermal deformations for the deformed geometries obtained by RecurDyn were subsequently calculated. It was conducted by using a Finite element (FE) analysis software, ANSYS. The total deformations for the onboard plate and multi-channel plate in the connecting section due to the mechanical and thermal loadings were successfully evaluated. Moreover, the outer gaps at six points between two plates were calculated and verified by comparison to the measured data. Their values and tendencies showed a good agreement. The author concluded that the TMS using MBD software considering flexible bodies and an FE simulator can efficiently evaluate structural deformations of the MCU operating under the complex load and boundary conditions.

  3. Thermo-mechanical finite element analyses of bolted cask lid structures

    International Nuclear Information System (INIS)

    Wieser, G.; Qiao Linan; Eberle, A.; Voelzke, H.

    2004-01-01

    The analysis of complex bolted cask lid structures under mechanical or thermal accident conditions is important for the evaluation of cask integrity and leak-tightness in package design assessment according to the Transport Regulations or in aircraft crash scenarios. In this context BAM is developing methods based on Finite Elements to calculate the effects of mechanical impacts onto the bolted lid structures as well as effects caused by severe fire scenarios. I n case of fire it might be not enough to perform only a thermal heat transfer analysis. The complex cask design in connection with a severe hypothetical time-temperature-curve representing an accident fire scenario will create a strong transient heating up of the cask body and its lid system. This causes relative displacements between the seals and its counterparts that can be analyzed by a so-called thermo-mechanical calculation. Although it is currently not possible to correlate leakage rates with results from deformation analyses directly an appropriate Finite Element model of the considered type of metallic lid seal has been developed. For the present it is possible to estimate the behaviour of the seal based on the calculated relative displacements at its seating and the behaviour of the lid bolts under the impact load or the temperature field respectively. Except of the lid bolts the geometry of the cask and the mechanical loading is axial-symmetric which simplifies the analysis considerably and a two-dimensional Finite Element model with substitute lid bolts may be used. The substitute bolts are modelled as one-dimensional truss or beam elements. An advanced two-dimensional bolt submodel represents the bolts with plane stress continuum elements. This paper discusses the influence of different bolt modelling on the relative displacements at the seating of the seals. Besides this, the influence of bolt modelling, thermal properties and detail in geometry of the two-dimensional Finite Element models on

  4. Thermo-mechanical Properties of Upper Jurassic (Malm) Carbonate Rock Under Drained Conditions

    Science.gov (United States)

    Pei, Liang; Blöcher, Guido; Milsch, Harald; Zimmermann, Günter; Sass, Ingo; Huenges, Ernst

    2018-01-01

    The present study aims to quantify the thermo-mechanical properties of Neuburger Bankkalk limestone, an outcrop analog of the Upper Jurassic carbonate formation (Germany), and to provide a reference for reservoir rock deformation within future enhanced geothermal systems located in the Southern German Molasse Basin. Experiments deriving the drained bulk compressibility C were performed by cycling confining pressure p c between 2 and 50 MPa at a constant pore pressure p p of 0.5 MPa after heating the samples to defined temperatures between 30 and 90 °C. Creep strain was then measured after each loading and unloading stage, and permeability k was obtained after each creep strain measurement. The drained bulk compressibility increased with increasing temperature and decreased with increasing differential pressure p d = p c - p p showing hysteresis between the loading and unloading stages above 30 °C. The apparent values of the indirectly calculated Biot coefficient α ind containing contributions from inelastic deformation displayed the same temperature and pressure dependencies. The permeability k increased immediately after heating and the creep rates were also temperature dependent. It is inferred that the alteration of the void space caused by temperature changes leads to the variation of rock properties measured under isothermal conditions while the load cycles applied under isothermal conditions yield additional changes in pore space microstructure. The experimental results were applied to a geothermal fluid production scenario to constrain drawdown and time-dependent effects on the reservoir, overall, to provide a reference for the hydromechanical behavior of geothermal systems in carbonate, and more specifically, in Upper Jurassic lithologies.

  5. Aespoe Pillar Stability Experiment. Final 2D coupled thermo-mechanical modelling

    Energy Technology Data Exchange (ETDEWEB)

    Fredriksson, Anders; Staub, Isabelle; Outters, Nils [Golder Associates AB, Uppsala (Sweden)

    2004-02-01

    A site scale Pillar Stability Experiment is planned in the Aespoe Hard Rock Laboratory. One of the experiment's aims is to demonstrate the possibilities of predicting spalling in the fractured rock mass. In order to investigate the probability and conditions for spalling in the pillar 'prior to experiment' numerical simulations have been undertaken. This report presents the results obtained from 2D coupled thermo-mechanical numerical simulations that have been done with the Finite Element based programme JobFem. The 2D numerical simulations were conducted at two different depth levels, 0.5 and 1.5 m below tunnel floor. The in situ stresses have been confirmed with convergence measurements during the excavation of the tunnel. After updating the mechanical and thermal properties of the rock mass the final simulations have been undertaken. According to the modelling results the temperature in the pillar will increase from the initial 15.2 deg up to 58 deg after 120 days of heating. Based on these numerical simulations and on the thermal induced stresses the total stresses are expected to exceed 210 MPa at the border of the pillar for the level at 0.5 m below tunnel floor and might reach 180-182 MPa for the level at 1.5 m below tunnel floor. The stresses are slightly higher at the border of the confined hole. Upon these results and according to the rock mechanical properties the Crack Initiation Stress is exceeded at the border of the pillar already after the excavation phase. These results also illustrate that the Crack Damage Stress is exceeded only for the level at 0.5 m below tunnel floor and after at least 80 days of heating. The interpretation of the results shows that the required level of stress for spalling can be reached in the pillar.

  6. Thermo-mechanical analyses and model validation in the HAW test field. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Heijdra, J J; Broerse, J; Prij, J

    1995-01-01

    An overview is given of the thermo-mechanical analysis work done for the design of the High Active Waste experiment and for the purpose of validation of the used models through comparison with experiments. A brief treatise is given on the problems of validation of models used for the prediction of physical behaviour which cannot be determined with experiments. The analysis work encompasses investigations into the initial state of stress in the field, the constitutive relations, the temperature rise, and the pressure on the liner tubes inserted in the field to guarantee the retrievability of the radioactive sources used for the experiment. The measurements of temperatures, deformations, and stresses are described and an evaluation is given of the comparison of measured and calculated data. An attempt has been made to qualify or even quantify the discrepancies, if any, between measurements and calculations. It was found that the model for the temperature calculations performed adequately. For the stresses the general tendency was good, however, large discrepancies exist mainly due to inaccuracies in the measurements. For the deformations again the general tendency of the model predictions was in accordance with the measurements. However, from the evaluation it appears that in spite of the efforts to estimate the correct initial rock pressure at the location of the experiment, this pressure has been underestimated. The evaluation has contributed to a considerable increase in confidence in the models and gives no reason to question the constitutive model for rock salt. However, due to the quality of the measurements of the stress and the relatively short period of the experiments no quantitatively firm support for the constitutive model is acquired. Collections of graphs giving the measured and calculated data are attached as appendices. (orig.).

  7. Thermo-mechanical analyses and model validation in the HAW test field. Final report

    International Nuclear Information System (INIS)

    Heijdra, J.J.; Broerse, J.; Prij, J.

    1995-01-01

    An overview is given of the thermo-mechanical analysis work done for the design of the High Active Waste experiment and for the purpose of validation of the used models through comparison with experiments. A brief treatise is given on the problems of validation of models used for the prediction of physical behaviour which cannot be determined with experiments. The analysis work encompasses investigations into the initial state of stress in the field, the constitutive relations, the temperature rise, and the pressure on the liner tubes inserted in the field to guarantee the retrievability of the radioactive sources used for the experiment. The measurements of temperatures, deformations, and stresses are described and an evaluation is given of the comparison of measured and calculated data. An attempt has been made to qualify or even quantify the discrepancies, if any, between measurements and calculations. It was found that the model for the temperature calculations performed adequately. For the stresses the general tendency was good, however, large discrepancies exist mainly due to inaccuracies in the measurements. For the deformations again the general tendency of the model predictions was in accordance with the measurements. However, from the evaluation it appears that in spite of the efforts to estimate the correct initial rock pressure at the location of the experiment, this pressure has been underestimated. The evaluation has contributed to a considerable increase in confidence in the models and gives no reason to question the constitutive model for rock salt. However, due to the quality of the measurements of the stress and the relatively short period of the experiments no quantitatively firm support for the constitutive model is acquired. Collections of graphs giving the measured and calculated data are attached as appendices. (orig.)

  8. Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation

    Science.gov (United States)

    L-Cancelos, R.; Varas, F.; Martín, E.; Viéitez, I.

    2016-03-01

    Although programs have been developed for the design of tools for hot forging, its design is still largely based on the experience of the tool maker. This obliges to build some test matrices and correct their errors to minimize distortions in the forged piece. This phase prior to mass production consumes time and material resources, which makes the final product more expensive. The forging tools are usually constituted by various parts made of different grades of steel, which in turn have different mechanical properties and therefore suffer different degrees of strain. Furthermore, the tools used in the hot forging are exposed to a thermal field that also induces strain or stress based on the degree of confinement of the piece. Therefore, the mechanical behaviour of the assembly is determined by the contact between the different pieces. The numerical simulation allows to analyse different configurations and anticipate possible defects before tool making, thus, reducing the costs of this preliminary phase. In order to improve the dimensional quality of the manufactured parts, the work presented here focuses on the application of a numerical model to a hot forging manufacturing process in order to predict the areas of the forging die subjected to large deformations. The thermo-mechanical model developed and implemented with free software (Code-Aster) includes the strains of thermal origin, strains during forge impact and contact effects. The numerical results are validated with experimental measurements in a tooling set that produces forged crankshafts for the automotive industry. The numerical results show good agreement with the experimental tests. Thereby, a very useful tool for the design of tooling sets for hot forging is achieved.

  9. The seismic cycle at subduction thrusts: Insights from seismo-thermo-mechanical models

    KAUST Repository

    van Dinther, Y.; Gerya, T. V.; Dalguer, L. A.; Mai, Paul Martin; Morra, G.; Giardini, D.

    2013-01-01

    The underestimation of the size of recent megathrust earthquakes illustrates our limited understanding of their spatiotemporal occurrence and governing physics. To unravel their relation to associated subduction dynamics and long-term deformation, we developed a 2-D continuum viscoelastoplastic model that uses an Eulerian-Lagrangian finite difference framework with similar on- and off-fault physics. We extend the validation of this numerical tool to a realistic subduction zone setting that resembles Southern Chile. The resulting quasi-periodic pattern of quasi-characteristic M8–M9 megathrust events compares quantitatively with observed recurrence and earthquake source parameters, albeit at very slow coseismic speeds. Without any data fitting, surface displacements agree with GPS data recorded before and during the 2010 M8.8 Maule earthquake, including the presence of a second-order flexural bulge. These surface displacements show cycle-to-cycle variations of slip deficits, which overall accommodate ∼5% of permanent internal shortening. We find that thermally (and stress) driven creep governs a spontaneous conditionally stable downdip transition zone between temperatures of ∼350°C and ∼450°C. Ruptures initiate above it (and below the forearc Moho), propagate within it, interspersed by small intermittent events, and arrest below it as ductile shearing relaxes stresses. Ruptures typically propagate upward along lithological boundaries and widen as pressures drop. The main thrust is constrained to be weak due to fluid-induced weakening required to sustain regular subduction and to generate events with natural characteristics (fluid pressures of ∼75–99% of solid pressures). The agreement with a range of seismological, geodetic, and geological observations demonstrates the validity and strength of this physically consistent seismo-thermo-mechanical approach.

  10. Modeling of thermo-mechanical and irradiation behavior of mixed oxide fuel for sodium fast reactors

    International Nuclear Information System (INIS)

    Karahan, Aydin; Buongiorno, Jacopo

    2010-01-01

    An engineering code to model the irradiation behavior of UO 2 -PuO 2 mixed oxide fuel pins in sodium-cooled fast reactors was developed. The code was named fuel engineering and structural analysis tool (FEAST-OXIDE). FEAST-OXIDE has several modules working in coupled form with an explicit numerical algorithm. These modules describe: (1) fission gas release and swelling, (2) fuel chemistry and restructuring, (3) temperature distribution, (4) fuel-clad chemical interaction and (5) fuel-clad mechanical analysis. Given the fuel pin geometry, composition and irradiation history, FEAST-OXIDE can analyze fuel and cladding thermo-mechanical behavior at both steady-state and design-basis transient scenarios. The code was written in FORTRAN-90 program language. The mechanical analysis module implements the LIFE algorithm. Fission gas release and swelling behavior is described by the OGRES and NEFIG models. However, the original OGRES model has been extended to include the effects of joint oxide gain (JOG) formation on fission gas release and swelling. A detailed fuel chemistry model has been included to describe the cesium radial migration and JOG formation, oxygen and plutonium radial distribution and the axial migration of cesium. The fuel restructuring model includes the effects of as-fabricated porosity migration, irradiation-induced fuel densification, grain growth, hot pressing and fuel cracking and relocation. Finally, a kinetics model is included to predict the clad wastage formation. FEAST-OXIDE predictions have been compared to the available FFTF, EBR-II and JOYO databases, as well as the LIFE-4 code predictions. The agreement was found to be satisfactory for steady-state and slow-ramp over-power accidents.

  11. Modeling of thermo-mechanical and irradiation behavior of mixed oxide fuel for sodium fast reactors

    Energy Technology Data Exchange (ETDEWEB)

    Karahan, Aydin, E-mail: karahan@mit.ed [Center for Advanced Nuclear Energy Systems, Nuclear Science and Engineering Department, Massachusetts Institute of Technology, MA (United States); Buongiorno, Jacopo [Center for Advanced Nuclear Energy Systems, Nuclear Science and Engineering Department, Massachusetts Institute of Technology, MA (United States)

    2010-01-31

    An engineering code to model the irradiation behavior of UO{sub 2}-PuO{sub 2} mixed oxide fuel pins in sodium-cooled fast reactors was developed. The code was named fuel engineering and structural analysis tool (FEAST-OXIDE). FEAST-OXIDE has several modules working in coupled form with an explicit numerical algorithm. These modules describe: (1) fission gas release and swelling, (2) fuel chemistry and restructuring, (3) temperature distribution, (4) fuel-clad chemical interaction and (5) fuel-clad mechanical analysis. Given the fuel pin geometry, composition and irradiation history, FEAST-OXIDE can analyze fuel and cladding thermo-mechanical behavior at both steady-state and design-basis transient scenarios. The code was written in FORTRAN-90 program language. The mechanical analysis module implements the LIFE algorithm. Fission gas release and swelling behavior is described by the OGRES and NEFIG models. However, the original OGRES model has been extended to include the effects of joint oxide gain (JOG) formation on fission gas release and swelling. A detailed fuel chemistry model has been included to describe the cesium radial migration and JOG formation, oxygen and plutonium radial distribution and the axial migration of cesium. The fuel restructuring model includes the effects of as-fabricated porosity migration, irradiation-induced fuel densification, grain growth, hot pressing and fuel cracking and relocation. Finally, a kinetics model is included to predict the clad wastage formation. FEAST-OXIDE predictions have been compared to the available FFTF, EBR-II and JOYO databases, as well as the LIFE-4 code predictions. The agreement was found to be satisfactory for steady-state and slow-ramp over-power accidents.

  12. On stability of NiTi wire during thermo-mechanical cycling

    Indian Academy of Sciences (India)

    Administrator

    time have significant influ- ence. It has been shown in the present study that for a stable functional behaviour, the material ... phase stability, and higher fatigue life compared to those ..... of the SMA largely depend on the balance between.

  13. Effect of Nb2O5 doping on improving the thermo-mechanical stability of sealing interfaces for solid oxide fuel cells.

    Science.gov (United States)

    Zhang, Qi; Du, Xinhang; Tan, Shengwei; Tang, Dian; Chen, Kongfa; Zhang, Teng

    2017-07-13

    Nb 2 O 5 is added to a borosilicate sealing system to improve the thermo-mechanical stability of the sealing interface between the glass and Fe-Cr metallic interconnect (Crofer 22APU) in solid oxide fuel cells (SOFCs). The thermo-mechanical stability of the glass/metal interface is evaluated experimentally as well as by using a finite element analysis (FEA) method. The sealing glass doped with 4 mol.% Nb 2 O 5 shows the best thermo-mechanical stability, and the sealing couple of Crofer 22APU/glass/GDC (Gd 0.2 Ce 0.8 O 1.9 ) remains intact after 50 thermal cycles. In addition, all sealing couples show good joining after being held at 750 °C for 1000 h. Moreover, the possible mechanism on the thermo-mechanical stability of sealing interface is investigated in terms of stress-based and energy-based perspectives.

  14. Thermo-mechanical interaction effects in foam cored sandwich panels-correlation between High-order models and Finite element analysis results

    DEFF Research Database (Denmark)

    Palleti, Hara Naga Krishna Teja; Santiuste, Carlos; Thomsen, Ole Thybo

    2010-01-01

    Thermo-mechanical interaction effects including thermal material degradation in polymer foam cored sandwich structures is investigated using the commercial Finite Element Analysis (FEA) package ABAQUS/Standard. Sandwich panels with different boundary conditions in the form of simply supported...

  15. Aespoe Pillar Stability Experiment. Final coupled 3D thermo-mechanical modeling. Preliminary particle mechanical modeling

    International Nuclear Information System (INIS)

    Wanne, Toivo; Johansson, Erik; Potyondy, David

    2004-02-01

    SKB is planning to perform a large-scale pillar stability experiment called APSE (Aespoe Pillar Stability Experiment) at Aespoe HRL. The study is focused on understanding and control of progressive rock failure in hard crystalline rock and damage caused by high stresses. The elastic thermo-mechanical modeling was carried out in three dimensions because of the complex test geometry and in-situ stress tensor by using a finite-difference modeling software FLAC3D. Cracking and damage formation were modeled in the area of interest (pillar between two large scale holes) in two dimensions by using the Particle Flow Code (PFC), which is based on particle mechanics. FLAC and PFC were coupled to minimize the computer resources and the computing time. According to the modeling the initial temperature rises from 15 deg C to about 65 deg C in the pillar area during the heating period of 120 days. The rising temperature due to thermal expansion induces stresses in the pillar area and after 120 days heating the stresses have increased about 33% from the excavation induced maximum stress of 150 MPa to 200 MPa in the end of the heating period. The results from FLAC3D model showed that only regions where the crack initiation stress has exceeded were identified and they extended to about two meters down the hole wall. These could be considered the areas where damage may occur during the in-situ test. When the other hole is pressurized with a 0.8 MPa confining pressure it yields that 5 MPa more stress is needed to damage the rock than without confining pressure. This makes the damaged area in some degree smaller. High compressive stresses in addition to some tensile stresses might induce some AE (acoustic emission) activity in the upper part of the hole from the very beginning of the test and are thus potential areas where AE activities may be detected. Monitoring like acoustic emissions will be measured during the test execution. The 2D coupled PFC-FLAC modeling indicated that

  16. IFMIF Li target back-plate design integration and thermo-mechanical analysis

    International Nuclear Information System (INIS)

    Riccardi, B.; Roccella, S.; Micciche, G.

    2006-01-01

    The International Fusion Materials Irradiation Facility (IFMIF) is an accelerator-driven intense neutron source where fusion reactor candidate materials will be tested. The neutron flux is produced by means of a deuteron beam (current 250 mA, energy 40 MeV) that strikes a liquid lithium target circulating in a lithium loop. The support on which the liquid lithium flows, i.e. the back-plate, is the most heavily exposed component to neutron flux. A '' bayonet '' concept solution for the back-plate was proposed by ENEA with the objectives of improving the back-plate reliability and simplifying the remote handling procedures. On the base of this concept, a back-plate mock-up was fabricated and validated. Starting from the findings of the mock up design, a back-plate design integration exercise was carried out in order to check if the back-plate geometrical features are compatible with the target assembly and the Vertical Test Assemblies (VTA). The work carried out has demonstrated that even with the changes operated for the design integration (increase of in-plane dimensions and reduction of thickness) the bayonet concept is able to guarantee a tight connection to the target assembly. A thermo-mechanical analysis of the back-plate has been carried out by means of ABAQUS code. The thermal load used as input for the calculations, i.e. the neutron heat generation, has been estimated by means of Monte Carlo Mc-Delicious code. The two boundary constraint cases (full and minimum contact with target assembly) considered for each back-plate geometry option represent the extreme cases of the real operating condition of the plate. The influence of the contact heat exchange coefficient and the back-plate thickness has been also evaluated. For all these reasons, the results of the analysis can be considered as the domain of variability of the real working conditions. The results show that AISI 316L steel is not suitable as black-plate material: the stress induced in the plate, in

  17. Coupled thermo-mechanical creep analysis for boiling water reactor pressure vessel lower head

    International Nuclear Information System (INIS)

    Villanueva, Walter; Tran, Chi-Thanh; Kudinov, Pavel

    2012-01-01

    Highlights: ► We consider a severe accident in a BWR with melt pool formation in the lower head. ► We study the influence of pool depth on vessel failure mode with creep analysis. ► There are two modes of failure; ballooning of vessel bottom and a localized creep. ► External vessel cooling can suppress creep and subsequently prevent vessel failure. - Abstract: In this paper we consider a hypothetical severe accident in a Nordic-type boiling water reactor (BWR) at the stage of relocation of molten core materials to the lower head and subsequent debris bed and then melt pool formation. Nordic BWRs rely on reactor cavity flooding as a means for ex-vessel melt coolability and ultimate termination of the accident progression. However, different modes of vessel failure may result in different regimes of melt release from the vessel, which determine initial conditions for melt coolant interaction and eventually coolability of the debris bed. The goal of this study is to define if retention of decay-heated melt inside the reactor pressure vessel is possible and investigate modes of the vessel wall failure otherwise. The mode of failure is contingent upon the ultimate mechanical strength of the vessel structures under given mechanical and thermal loads and applied cooling measures. The influence of pool depth and respective transient thermal loads on the reactor vessel failure mode is studied with coupled thermo-mechanical creep analysis. Efficacy of control rod guide tube (CRGT) cooling and external vessel wall cooling as potential severe accident management measures is investigated. First, only CRGT cooling is considered in simulations revealing two different modes of vessel failure: (i) a ‘ballooning’ of the vessel bottom and (ii) a ‘localized creep’ concentrated within the vicinity of the top surface of the melt pool. Second, possibility of in-vessel retention with CRGT and external vessel cooling is investigated. We found that the external vessel

  18. Aespoe Pillar Stability Experiment. Final coupled 3D thermo-mechanical modeling. Preliminary particle mechanical modeling

    Energy Technology Data Exchange (ETDEWEB)

    Wanne, Toivo; Johansson, Erik; Potyondy, David [Saanio and Riekkola Oy, Helsinki (Finland)

    2004-02-01

    SKB is planning to perform a large-scale pillar stability experiment called APSE (Aespoe Pillar Stability Experiment) at Aespoe HRL. The study is focused on understanding and control of progressive rock failure in hard crystalline rock and damage caused by high stresses. The elastic thermo-mechanical modeling was carried out in three dimensions because of the complex test geometry and in-situ stress tensor by using a finite-difference modeling software FLAC3D. Cracking and damage formation were modeled in the area of interest (pillar between two large scale holes) in two dimensions by using the Particle Flow Code (PFC), which is based on particle mechanics. FLAC and PFC were coupled to minimize the computer resources and the computing time. According to the modeling the initial temperature rises from 15 deg C to about 65 deg C in the pillar area during the heating period of 120 days. The rising temperature due to thermal expansion induces stresses in the pillar area and after 120 days heating the stresses have increased about 33% from the excavation induced maximum stress of 150 MPa to 200 MPa in the end of the heating period. The results from FLAC3D model showed that only regions where the crack initiation stress has exceeded were identified and they extended to about two meters down the hole wall. These could be considered the areas where damage may occur during the in-situ test. When the other hole is pressurized with a 0.8 MPa confining pressure it yields that 5 MPa more stress is needed to damage the rock than without confining pressure. This makes the damaged area in some degree smaller. High compressive stresses in addition to some tensile stresses might induce some AE (acoustic emission) activity in the upper part of the hole from the very beginning of the test and are thus potential areas where AE activities may be detected. Monitoring like acoustic emissions will be measured during the test execution. The 2D coupled PFC-FLAC modeling indicated that

  19. 3D Thermo-Mechanical Models of Plume-Lithosphere Interactions: Implications for the Kenya rift

    Science.gov (United States)

    Scheck-Wenderoth, M.; Koptev, A.; Sippel, J.

    2017-12-01

    We present three-dimensional (3D) thermo-mechanical models aiming to explore the interaction of an active mantle plume with heterogeneous pre-stressed lithosphere in the Kenya rift region. As shown by the recent data-driven 3D gravity and thermal modeling (Sippel et al., 2017), the integrated strength of the lithosphere for the region of Kenya and northern Tanzania appears to be strongly controlled by the complex inherited crustal structure, which may have been decisive for the onset, localization and propagation of rifting. In order to test this hypothesis, we have performed a series of ultra-high resolution 3D numerical experiments that include a coupled mantle/lithosphere system in a dynamically and rheologically consistent framework. In contrast to our previous studies assuming a simple and quasi-symmetrical initial condition (Koptev et al., 2015, 2016, 2017), the complex 3D distribution of rock physical properties inferred from geological and geophysical observations (Sippel et al., 2017) has been incorporated into the model setup that comprises a stratified three-layer continental lithosphere composed of an upper and lower crust and lithospheric mantle overlaying the upper mantle. Following the evidence of the presence of a broad low-velocity seismic anomaly under the central parts of the East African Rift system (e.g. Nyblade et al, 2000; Chang et al., 2015), a 200-km radius mantle plume has been seeded at the bottom of a 635 km-depth model box representing a thermal anomaly of 300°C temperature excess. In all model runs, results show that the spatial distribution of surface deformation is indeed strongly controlled by crustal structure: within the southern part of the model box, a localized narrow zone stretched in NS direction (i.e. perpendicularly to applied far-field extension) is aligned along a structural boundary within the lower crust, whereas in the northern part of the model domain, deformation is more diffused and its eastern limit coincides with

  20. Global thermo-mechanical effects from a KBS-3 type repository. Summary report

    International Nuclear Information System (INIS)

    Hakami, E.; Olofsson, Stig-Olof; Hakami, H.; Israelsson, Jan

    1998-04-01

    The objective of this study has been to identify the global thermomechanical effects in the bedrock hosting a nuclear waste repository - i.e. the effects at large distances from the repository. Numerical thermomechanical modeling was performed in several steps, beginning with elastic continuum models and followed by distinct element models (3DEC), in which fracture zones are explicitly simulated. The number of fracture zones, the heat intensity of the waste, the material properties of the rock mass and the boundary conditions of the models were varied in different simulations. The results from the numerical modeling show that the principal stresses increase near the repository. The maximum stress obtained for the main model is 44 MPa and occurs at the repository level after about 100 years of deposition. Due to thermal expansion, the rock mass displaces upward, and the maximum heave at the ground surface after 1000 years is calculated to be 16 cm. In the area close to the ground surface, above the center of the repository, the horizontal stresses reduce, causing the rock to yield in tension down to a depth of about 80 m. In correspondence with the stress changes, the fracture zones show opening normal displacements at shallow depths and closing normal displacements and shearing at the repository level. The maximum displacements of the different fracture zones are 0.3-2.5 cm for closing, 0.0-0.8 cm for opening and 0.2-2.2 cm for shearing. Another important input parameter for the analysis is the Young's modulus of the rock mass. In the main model, a value of 30 GPa is assumed. Higher values of Young's modulus give larger thermo-mechanical effects. Other changes of the properties considered give minor changes of the rock mass behavior. All multi-level repository layouts give rise to higher temperatures than the single-level layout, causing the compressive stresses to increase more at the repository level. Fracture zone displacements caused by different layouts are

  1. Influence of the geometry of curved artificial canals on the fracture of rotary nickel-titanium instruments subjected to cyclic fatigue tests.

    Science.gov (United States)

    Lopes, Hélio P; Vieira, Márcia V B; Elias, Carlos N; Gonçalves, Lucio S; Siqueira, José F; Moreira, Edson J L; Vieira, Victor T L; Souza, Letícia C

    2013-05-01

    This study evaluated the influence of different features of canal curvature geometry on the number of cycles to fracture of a rotary nickel-titanium endodontic instrument subjected to a cyclic fatigue test. BioRaCe BR4C instruments (FKG Dentaire, La Chaux-de Fonds, Switzerland) were tested in 4 grooves simulating curved metallic artificial canals, each one measuring 1.5 mm in width, 20 mm in total length, and 3.5 mm in depth with a U-shaped bottom. The parameters of curvature including the radius and arc lengths and the position of the arc differed in the 4 canal designs. Fractured surfaces and helical shafts of the separated instruments were analyzed by scanning electron microscopy. The Student's t test showed that a significantly lower number of cycles to fracture values were observed for instruments tested in canals with the smallest radius, the longest arc, and the arc located in the middle portion of the canal. Scanning electron microscopic analysis of the fracture surfaces revealed morphologic characteristics of ductile fracture. Plastic deformation was not observed in the helical shaft of the fractured instruments. Curvature geometry including the radius and arc lengths and the position of the arc along the root canal influence the number of cycles to fracture of rotary nickel-titanium instruments subjected to flexural load. Copyright © 2013 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  2. Cyclic fatigue resistance of R-Pilot, HyFlex EDM and PathFile nickel-titanium glide path files in artificial canals with double (S-shaped) curvature.

    Science.gov (United States)

    Uslu, G; Özyürek, T; Yılmaz, K; Gündoğar, M

    2018-05-01

    To examine the cyclic fatigue resistances of R-Pilot, HyFlex EDM and PathFile NiTi glide path files in S-shaped artificial canals. Twenty R-Pilot (12.5/.04), 20 HyFlex EDM (10/.05) and 20 PathFile (19/.02) single-file glide path files were included. Sixty files (n: 20/each) were subjected to static cyclic fatigue testing using double-curved canals until fracture occurred (TF). The number of cycles to fracture (NCF) was calculated by multiplying the rpm value by the TF. The length of the fractured fragment (FL) was determined by a digital microcaliper. Six samples of fractured files (n: 2/each) were examined by SEM to determine the fracture mode. The NCF and the FL data were analysed using one-way anova, post hoc Tamhane and Kruskal-Wallis tests using SPPS 21 software. The significance level was set at 5%. In the double-curved canal, all the files fractured first in the apical curvature and then in the coronal curvature. The NCF values revealed that the R-Pilot had the greatest cyclic fatigue resistance, followed by the HyFlex EDM and PathFile in both the apical and coronal curvatures (P < 0.05). R-Pilot NiTi glide path files, used in a reciprocating motion, had the greatest cyclic fatigue resistance amongst the tested NiTi glide path files in an artificial S-shaped canal. © 2017 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  3. Study of the thermo-mechanical performances of the IFMIF-EVEDA Lithium Test Loop target assembly

    Energy Technology Data Exchange (ETDEWEB)

    Di Maio, P.A., E-mail: dimaio@din.unipa.it [Dipartimento dell' Energia, Universita di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Arena, P.; Bongiovi, G. [Dipartimento dell' Energia, Universita di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Giammusso, R.; Micciche, G.; Tincani, A. [ENEA C. R. Brasimone, 40032 Camugnano, Bologna (Italy)

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer IFMIF-EVEDA target assembly thermo-mechanical behavior has been investigated. Black-Right-Pointing-Pointer Finite element method has been followed and a commercial code has been used. Black-Right-Pointing-Pointer Nominal, design and pressure test steady state scenarios and start-up transient conditions have been investigated. Black-Right-Pointing-Pointer Steady state results have shown that back-plate yielding may occur only under the design scenario. Black-Right-Pointing-Pointer Transient analysis has indicated that TA start-up lasts for {approx}60 h. - Abstract: Within the framework of the IFMIF R and D program and in close cooperation with ENEA-Brasimone, at the Department of Energy of the University of Palermo a research campaign has been launched to investigate the thermo-mechanical behavior of the target assembly under both steady state and start-up transient conditions. A theoretical approach based on the finite element method (FEM) has been followed and a well-known commercial code has been adopted. A realistic 3D FEM model of the target assembly has been set-up and optimized by running a mesh independency analysis. A proper set of loads and boundary conditions, mainly concerned with radiation heat transfer between the target assembly external walls and the inner walls of its containment vessel, have been considered and the target assembly thermo-mechanical behavior under nominal, design and pressure test steady state scenarios and start-up transient conditions has been investigated. Results are herewith reported and discussed.

  4. Inorganic fullerene-like IF-WS{sub 2}/PVB nanocomposites of improved thermo-mechanical and tribological properties

    Energy Technology Data Exchange (ETDEWEB)

    Simić, Danica [Military Technical Institute, Ratka Resanovića 1, 11132 Belgrade (Serbia); Stojanović, Dušica B., E-mail: duca@tmf.bg.ac.rs [University of Belgrade, Faculty of Technology and Metallurgy, 11120 Belgrade (Serbia); Kojović, Aleksandar [University of Belgrade, Faculty of Technology and Metallurgy, 11120 Belgrade (Serbia); Dimić, Mirjana; Totovski, Ljubica [Military Technical Institute, Ratka Resanovića 1, 11132 Belgrade (Serbia); Uskoković, Petar S.; Aleksić, Radoslav [University of Belgrade, Faculty of Technology and Metallurgy, 11120 Belgrade (Serbia)

    2016-12-01

    The subject of this research is to explore the possibility of preparation of nanocomposite material of improved thermo-mechanical and tribological properties, using inorganic fullerene-like tungsten disulfide nanostructures (IF-WS{sub 2}) as reinforcement in poly(vinyl butyral) (PVB). This paper also reports investigation of the effects of using different solvents in preparation of PVB/IF-WS{sub 2} nanocomposite on the thermo-mechanical behavior of the resulting material. PVB was dissolved in ethanol, isopropanol, n-butanol and ethyl acetate. IF-WS{sub 2} nanoparticles were added to these PVB solutions and dispersed by different deagglomeration techniques. Samples were dried and thin films were obtained. Their microstructure and the quality of IF-WS{sub 2} dispersion and deagglomeration in PVB matrix was analyzed by scanning electron microscope (SEM). The reinforcing effect of IF-WS{sub 2} is examined by determining hardness, reduced modulus of elasticity and coefficient of friction, by nanoindentation and nanoscratch test, in terms of the different solvents applied in preparation of the samples, mode of stirring and different contents of IF-WS{sub 2}. The glass transition temperature (T{sub g}) was determined for the prepared samples using differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMA). Storage modulus and mechanical loss factor were observed in a defined temperature range using DMA. - Highlights: • Poly(vinyl butyral)/tungsten disulfide nanocomposites were examined. • Different solvents and deagglomeration methods affect the properties of composites. • Nanoindentation and scratch test, PSD, SEM, DSC and DMTA were analyzed. • Thermo-mechanical and antifriction properties of composite material are improved.

  5. Inorganic fullerene-like IF-WS_2/PVB nanocomposites of improved thermo-mechanical and tribological properties

    International Nuclear Information System (INIS)

    Simić, Danica; Stojanović, Dušica B.; Kojović, Aleksandar; Dimić, Mirjana; Totovski, Ljubica; Uskoković, Petar S.; Aleksić, Radoslav

    2016-01-01

    The subject of this research is to explore the possibility of preparation of nanocomposite material of improved thermo-mechanical and tribological properties, using inorganic fullerene-like tungsten disulfide nanostructures (IF-WS_2) as reinforcement in poly(vinyl butyral) (PVB). This paper also reports investigation of the effects of using different solvents in preparation of PVB/IF-WS_2 nanocomposite on the thermo-mechanical behavior of the resulting material. PVB was dissolved in ethanol, isopropanol, n-butanol and ethyl acetate. IF-WS_2 nanoparticles were added to these PVB solutions and dispersed by different deagglomeration techniques. Samples were dried and thin films were obtained. Their microstructure and the quality of IF-WS_2 dispersion and deagglomeration in PVB matrix was analyzed by scanning electron microscope (SEM). The reinforcing effect of IF-WS_2 is examined by determining hardness, reduced modulus of elasticity and coefficient of friction, by nanoindentation and nanoscratch test, in terms of the different solvents applied in preparation of the samples, mode of stirring and different contents of IF-WS_2. The glass transition temperature (T_g) was determined for the prepared samples using differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMA). Storage modulus and mechanical loss factor were observed in a defined temperature range using DMA. - Highlights: • Poly(vinyl butyral)/tungsten disulfide nanocomposites were examined. • Different solvents and deagglomeration methods affect the properties of composites. • Nanoindentation and scratch test, PSD, SEM, DSC and DMTA were analyzed. • Thermo-mechanical and antifriction properties of composite material are improved.

  6. Effect of microencapsulated phase change materials on the thermo-mechanical properties of poly(methyl-methacrylate) based biomaterials.

    Science.gov (United States)

    De Santis, Roberto; Ambrogi, Veronica; Carfagna, Cosimo; Ambrosio, Luigi; Nicolais, Luigi

    2006-12-01

    Microencapsulated paraffin based phase change material (PCM) have been incorporated into Poly(methyl-methacrylate) (PMMA) matrix in order to enhance the thermo-mechanical properties. Calorimetric and mechanical analyses are carried out and the thermo regulating potential of PMMA/PCM composites is investigated. Results indicate that the PCM phase has a negligible effect on the glass transition temperature of the PMMA matrix, and the thermal regulating capability spans around body temperature absorbing or releasing a thermal energy up to 30 J/g. One of the effect of the PCM phase into the cement is the reduction of the peak temperature developed during the exothermal reaction.

  7. Application of a new thermo-mechanical model for the study of the nuclear waste disposal in clay rocks

    International Nuclear Information System (INIS)

    Dizier, A.; Li, X.L.; Francois, B.; Collin, F.; Charlier, R.

    2012-01-01

    Document available in extended abstract form only. One of the cornerstones of the nuclear waste disposal researches concerns the evolution of the damaged zone which can offer a preferential path for migration of radionuclide through modifications of its mechanical and hydraulic properties. Even if the thermo-mechanical behaviour of clays is well documented in the literature, the development of the damaged zone induced by an excavation with temperature is not well known. To investigate this problem, a new thermo-mechanical constitutive law has been implemented in the non-linear finite element code LAGAMINE developed at ULg (Universite de Liege) and has been used to model the PRACLAY experiment (Preliminary demonstration test for clay disposal of vitrified high level radioactive waste) at Mol URL (Underground Research Laboratory). Though several models are being to reproduce the different phenomena met when a thermal loading is applied to a clay specimen, the applications of such thermo-mechanical models to simulate large scale in-situ experiment are rare. Based on the work of Sultan a new thermo-mechanical constitutive law has been implemented in combination with a Cap model in the code LAGAMINE. The Cap model is a combination of a frictional criterion, a Cam-Clay model and a traction criterion. The influence of the temperature is considered through the thermo-mechanical law developed by Cui et al. (2000). This law permits to reproduce common features of the thermo-mechanical behaviour of clay, such as the decrease of the pre-consolidation pressure with temperature, the volume change, the thermal hardening, the transition between thermal dilation and thermal contraction for over-consolidated clays. These aspects are modelled with two curves in the (p',T) plane. The first one is related to the generation of the thermal volumetric plastic strains (TY curve (Thermal Yield)). The second one reproduces the decrease of the pre-consolidation pressure with the temperature

  8. Effects of thermal aging on thermo-mechanical behavior of a glass sealant for solid oxide cell applications

    DEFF Research Database (Denmark)

    Abdoli, Hamid; Alizadeh, Parvin; Boccaccini, Dino

    2014-01-01

    Thermo-mechanical properties of a silicate based glass and its potential use for sealing application in intermediate temperature solid oxide cell (SOC) are presented in this paper. Effects of thermal aging are discussed on structural and microstructural evolution, thermal expansion, viscosity......'s modulus in which a transition between a slow softening (elastic) regime and a rapid softening one was observed. Crystallization induced by thermal aging led to higher creep resistance, but lower capability of crack healing when inspected by electron microscopy. However, potential of stress relaxation...

  9. On the Effects of Thermal History on the Development and Relaxation of Thermo-Mechanical Stress in Cryopreservation.

    Science.gov (United States)

    Eisenberg, David P; Steif, Paul S; Rabin, Yoed

    2014-01-01

    This study investigates the effects of the thermal protocol on the development and relaxation of thermo-mechanical stress in cryopreservation by means of glass formation, also known as vitrification. The cryopreserved medium is modeled as a homogeneous viscoelastic domain, constrained within either a stiff cylindrical container or a highly compliant bag. Annealing effects during the cooling phase of the cryopreservation protocol are analyzed. Results demonstrate that an intermediate temperature-hold period can significantly reduce the maximum tensile stress, thereby decreasing the potential for structural damage. It is also demonstrated that annealing at temperatures close to glass transition significantly weakens the dependency of thermo-mechanical stress on the cooling rate. Furthermore, a slower initial rewarming rate after cryogenic storage may drastically reduce the maximum tensile stress in the material, which supports previous experimental observations on the likelihood of fracture at this stage. This study discusses the dependency of the various stress components on the storage temperature. Finally, it is demonstrated that the stiffness of the container wall can affect the location of maximum stress, with implications on the development of cryopreservation protocols.

  10. The Numerical Nuclear Reactor for High-Fidelity Integrated Simulation of Neutronic, Thermal-Hydraulic, and Thermo-Mechanical Phenomena

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K. S.; Ju, H. G.; Jeon, T. H. and others

    2005-03-15

    A comprehensive high fidelity reactor core modeling capability has been developed for detailed analysis of current and advanced reactor designs as part of a US-ROK collaborative I-NERI project. High fidelity was accomplished by integrating highly refined solution modules for the coupled neutronic, thermal-hydraulic, and thermo-mechanical phenomena. Each solution module employs methods and models that are formulated faithfully to the first-principles governing the physics, real geometry, and constituents. Specifically, the critical analysis elements that are incorporated in the coupled code capability are whole-core neutron transport solution, ultra-fine-mesh computational fluid dynamics/heat transfer solution, and finite-element-based thermo-mechanics solution, all obtained with explicit (fuel pin cell level) heterogeneous representations of the components of the core. The vast computational problem resulting from such highly refined modeling is solved on massively parallel computers, and serves as the 'numerical nuclear reactor'. Relaxation of modeling parameters were also pursued to make problems run on clusters of workstations and PCs for smaller scale applications as well.

  11. A fast-track preliminary thermo-mechanical design of oil export pipelines from P-56 platform

    Energy Technology Data Exchange (ETDEWEB)

    Solano, Rafael F.; Mendonca, Salete M. de [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Franco, Luciano D.; Walker, Alastair; El-Gebaly, Sherif H. [INTECSEA, Rio de Janeiro, RJ (Brazil)

    2009-12-19

    The oil export pipelines of Marlim Sul field Module 3, Campus Basin, offshore Brazil, will operate in high pressure and temperature conditions, and will be laid on seabed crossing ten previously laid pipelines along the routes. In terms of thermo-mechanical design, these conditions turn out to be great challenges. In order to obtain initial results and recommendations for detail design, a preliminary thermo-mechanical design of pipelines was carried out as a fast-track design before the bid. This way, PETROBRAS can assess and emphasize the susceptibility of these lines to lateral buckling and pipeline walking behavior. Therefore, PETROBRAS can present a preliminary mitigation strategy for lateral buckling showing solutions based on displacement controlled criteria and by introducing buckle initiation along the pipeline using distribution buoyancy. Besides that, axial displacements and loads at the pipeline ends can be furnished also in order to provide a basis for the detailed design. The work reported in this paper follows the SAFEBUCK JIP methodology and recommendation, which were used to determine the allowable strain and maximum allowable VAS (Virtual Anchor Spacing) considered in the buckling mitigation strategy. The paper presents also the formation of uncontrolled buckles on the seabed and the propensity for pipeline walking in its sections between buckles. The buckling mitigation strategy established in this preliminary design confirms that the oil pipeline specifications are adequate to maintain integrity during design life. (author)

  12. The Numerical Nuclear Reactor for High-Fidelity Integrated Simulation of Neutronic, Thermal-Hydraulic, and Thermo-Mechanical Phenomena

    International Nuclear Information System (INIS)

    Kim, K. S.; Ju, H. G.; Jeon, T. H. and others

    2005-03-01

    A comprehensive high fidelity reactor core modeling capability has been developed for detailed analysis of current and advanced reactor designs as part of a US-ROK collaborative I-NERI project. High fidelity was accomplished by integrating highly refined solution modules for the coupled neutronic, thermal-hydraulic, and thermo-mechanical phenomena. Each solution module employs methods and models that are formulated faithfully to the first-principles governing the physics, real geometry, and constituents. Specifically, the critical analysis elements that are incorporated in the coupled code capability are whole-core neutron transport solution, ultra-fine-mesh computational fluid dynamics/heat transfer solution, and finite-element-based thermo-mechanics solution, all obtained with explicit (fuel pin cell level) heterogeneous representations of the components of the core. The vast computational problem resulting from such highly refined modeling is solved on massively parallel computers, and serves as the 'numerical nuclear reactor'. Relaxation of modeling parameters were also pursued to make problems run on clusters of workstations and PCs for smaller scale applications as well

  13. Influence of thermo-mechanical treatment on the tensile properties of a modified 14Cr–15Ni stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Vijayanand, V.D., E-mail: vdvijayanand@igcar.gov.in; Laha, K.; Parameswaran, P.; Nandagopal, M.; Panneer Selvi, S.; Mathew, M.D.

    2014-10-15

    The titanium modified 14Cr–15Ni austenitic stainless steel is used as clad and wrapper material for fast breeder nuclear reactor. Thermo-mechanical treatments consisting of solution annealing at two different temperatures of 1273 and 1373 K followed by cold-work and thermal ageing have been imparted to the steel to tailor its microstructure for enhancing strength. Tensile tests have been carried out on the thermo-mechanically treated steel at nominal strain rate of 1.6 × 10{sup −4} s{sup −1} over a temperature range of 298–1073 K. The yield stress and the ultimate tensile strength of the steel increased with increase in solution treatment temperature and this has been attributed to the fine and higher density of Ti(C,N) precipitate. Tensile flow behaviour of the steel has been analysed using Ludwigson and Voce constitutive equations. The steel heat treated at higher solution temperature exhibited earlier onset of cross slip during tensile deformation. The rate of recovery at higher test temperatures was also influenced by variations in solution heat treatment temperature. In addition, dynamic recrystallization during tensile deformation at higher temperatures was profound for steel solution heat-treated at lower temperature. The differences in flow behaviour and softening mechanisms during tensile testing of the steel after different heat treated conditions have been attributed to the nature of Ti(C,N) precipitation.

  14. A preliminary study of thermo-mechanical stability of carbon S-phase formed in austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Wei; Chiu, Yu Long; Dong, Hanshan, E-mail: wsgddf@hotmail.com [School of Metallurgy and Materials, College of Physical and Engineering Sciences, The University of Birmingham, Birmingham (United Kingdom)

    2010-07-01

    Carbon S-phase was generated in the surface of AISI316 austenitic stainless steel by plasma carburising at 500°C for 10h in a gas mixture of 1.5%CH4 and 98.5%H{sub 2}. The thermo-mechanical stability of the carbon S-phase was studied by stressing the 'dog-bone' tensile specimens in the range of 0-200MPa at temperatures ranging from 400 to 500°C for 100-150h. Post-test characterisation was conducted using XRD, SEM, TEM and micro-indentation. The experimental results demonstrate that when tested at a fix temperature the thickness of the carbon S-phase layer increased with the stress applied to the tensile specimens during the thermo-mechanical stability tests. This indicates that tensile stress promotes the diffusion of carbon in the carbon-S-phase. When stressed at 400°C the microstructure of the carbon S-phase was not affected by the stress level; however, when stressed at 450 and 500°C for 100MPa or above, the corrosion resistance of the carbon S-phase slightly deteriorated. The application of a tensile stress during annealing of S-phase layer can retard the deduction of its hardness. This is believed to be related to the early stage precipitation of carbides in the S-phase, which could be facilitated by the applied tensile stress during thermal annealing. (author)

  15. Influence of thermo-mechanical treatment on the tensile properties of a modified 14Cr–15Ni stainless steel

    International Nuclear Information System (INIS)

    Vijayanand, V.D.; Laha, K.; Parameswaran, P.; Nandagopal, M.; Panneer Selvi, S.; Mathew, M.D.

    2014-01-01

    The titanium modified 14Cr–15Ni austenitic stainless steel is used as clad and wrapper material for fast breeder nuclear reactor. Thermo-mechanical treatments consisting of solution annealing at two different temperatures of 1273 and 1373 K followed by cold-work and thermal ageing have been imparted to the steel to tailor its microstructure for enhancing strength. Tensile tests have been carried out on the thermo-mechanically treated steel at nominal strain rate of 1.6 × 10 −4 s −1 over a temperature range of 298–1073 K. The yield stress and the ultimate tensile strength of the steel increased with increase in solution treatment temperature and this has been attributed to the fine and higher density of Ti(C,N) precipitate. Tensile flow behaviour of the steel has been analysed using Ludwigson and Voce constitutive equations. The steel heat treated at higher solution temperature exhibited earlier onset of cross slip during tensile deformation. The rate of recovery at higher test temperatures was also influenced by variations in solution heat treatment temperature. In addition, dynamic recrystallization during tensile deformation at higher temperatures was profound for steel solution heat-treated at lower temperature. The differences in flow behaviour and softening mechanisms during tensile testing of the steel after different heat treated conditions have been attributed to the nature of Ti(C,N) precipitation

  16. Effect of thermo-mechanical treatments on the microstructure and mechanical properties of an ODS ferritic steel

    International Nuclear Information System (INIS)

    Oksiuta, Z.; Mueller, P.; Spaetig, P.; Baluc, N.

    2011-01-01

    The Fe-14Cr-2W-0.3Ti-0.3Y 2 O 3 oxide dispersion strengthened (ODS) reduced activation ferritic (RAF) steel was fabricated by mechanical alloying of a pre-alloyed, gas atomised powder with yttria nano-particles, followed by hot isostatic pressing and thermo-mechanical treatments (TMTs). Two kinds of TMT were applied: (i) hot pressing, or (ii) hot rolling, both followed by annealing in vacuum at 850 deg. C. The use of a thermo-mechanical treatment was found to yield strong improvement in the microstructure and mechanical properties of the ODS RAF steel. In particular, hot pressing leads to microstructure refinement, equiaxed grains without texture, and an improvement in Charpy impact properties, especially in terms of the upper shelf energy (about 4.5 J). Hot rolling leads to elongated grains in the rolling direction, with a grain size ratio of 6:1, higher tensile strength and reasonable ductility up to 750 deg. C, and better Charpy impact properties, especially in terms of the ductile-to-brittle transition temperature (about 55 deg. C).

  17. Effect of thermo-mechanical treatments on the microstructure and mechanical properties of an ODS ferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Oksiuta, Z., E-mail: oksiuta@pb.edu.pl [Bialystok Technical University, Mechanical Department, Wiejska 45c, 15-351 Bialystok (Poland); Mueller, P.; Spaetig, P.; Baluc, N. [Ecole Polytechnique Federale de Lausanne (EPFL), Centre de Recherches en Physique des Plasmas, Association Euratom-Confederation Suisse, 5232 Villigen PSI (Switzerland)

    2011-05-15

    The Fe-14Cr-2W-0.3Ti-0.3Y{sub 2}O{sub 3} oxide dispersion strengthened (ODS) reduced activation ferritic (RAF) steel was fabricated by mechanical alloying of a pre-alloyed, gas atomised powder with yttria nano-particles, followed by hot isostatic pressing and thermo-mechanical treatments (TMTs). Two kinds of TMT were applied: (i) hot pressing, or (ii) hot rolling, both followed by annealing in vacuum at 850 deg. C. The use of a thermo-mechanical treatment was found to yield strong improvement in the microstructure and mechanical properties of the ODS RAF steel. In particular, hot pressing leads to microstructure refinement, equiaxed grains without texture, and an improvement in Charpy impact properties, especially in terms of the upper shelf energy (about 4.5 J). Hot rolling leads to elongated grains in the rolling direction, with a grain size ratio of 6:1, higher tensile strength and reasonable ductility up to 750 deg. C, and better Charpy impact properties, especially in terms of the ductile-to-brittle transition temperature (about 55 deg. C).

  18. Microstructures and Properties of 40Cu/Ag(Invar) Composites Fabricated by Powder Metallurgy and Subsequent Thermo-Mechanical Treatment

    Science.gov (United States)

    Zhang, Xin; Huang, Yingqiu; Liu, Xiangyu; Yang, Lei; Shi, Changdong; Wu, Yucheng; Tang, Wenming

    2018-03-01

    Composites of 40Cu/Ag(Invar) were prepared via pressureless sintering and subsequent thermo-mechanical treatment from raw materials of electroless Ag-plated Invar alloy powder and electrolytic Cu powder. Microstructures and properties of the prepared composites were studied to evaluate the effect of the Ag layer on blocking Cu/Invar interfacial diffusion in the composites. The electroless-plated Ag layer was dense, uniform, continuous, and bonded tightly with the Invar alloy substrate. During sintering of the composites, the Ag layer effectively prevented Cu/Invar interfacial diffusion. During cold-rolling, the Ag layer was deformed uniformly with the Invar alloy particles. The composites exhibited bi-continuous network structure and considerably improved properties. After sintering at 775 °C and subsequent thermo-mechanical treatment, the 40Cu/Ag(Invar) composites showed satisfactory comprehensive properties: relative density of 99.0 pct, hardness of HV 253, thermal conductivity of 55.7 W/(m K), and coefficient of thermal expansion of 11.2 × 10-6/K.

  19. Thermo-mechanical analysis of an acceleration grid for the international thermonuclear experimental reactor-neutral beam injection system

    International Nuclear Information System (INIS)

    Fujiwara, Yukio; Hanada, Masaya; Okumura, Yoshikazu; Suzuki, Satoshi; Watanabe, Kazuhiro

    2001-01-01

    In the engineering design of a negative-ion beam source for a high-power neutral beam injection (NBI) system, one of the most important issues is thermo-mechanical design of acceleration grids for producing several tens of MW ion beams. An acceleration grid for the international thermonuclear experimental reactor-neutral beam injection (ITER-NBI) system will be subjected to the heat loading as high as 1.5 MW. In the present paper, thermo-mechanical characteristics of the acceleration grid for the ITER-NBI system were analyzed. Numerical simulation indicated that maximum aperture-axis displacement of the acceleration grid due to thermal expansion would be about 0.7 mm for the heat loading of 1.5 MW. From the thin lens theory of beam optics, beamlet deflection angle by the aperture-axis displacement was estimated to be about 2 mrad, which is within the requirement of the engineering design of the ITER-NBI system. Numerical simulation also indicated that no melting on the acceleration grid would occur for a heat loading of 1.5 MW, while local plastic deformation would happen. To avoid the plastic deformation, it is necessary to reduce the heat loading onto the acceleration grid to less than 1 MW

  20. Numerical simulation for the coupled thermo-mechanical performance of a lined rock cavern for underground compressed air energy storage

    Science.gov (United States)

    Zhou, Shu-Wei; Xia, Cai-Chu; Zhao, Hai-Bin; Mei, Song-Hua; Zhou, Yu

    2017-12-01

    Compressed air energy storage (CAES) is a technology that uses compressed air to store surplus electricity generated from low power consumption time for use at peak times. This paper presents a thermo-mechanical modeling for the thermodynamic and mechanical responses of a lined rock cavern used for CAES. The simulation was accomplished in COMSOL Multiphysics and comparisons of the numerical simulation and some analytical solutions validated the thermo-mechanical modeling. Air pressure and temperatures in the sealing layer and concrete lining exhibited a similar trend of ‘up-down-down-up’ in one cycle. Significant temperature fluctuation occurred only in the concrete lining and sealing layer, and no strong fluctuation was observed in the host rock. In the case of steel sealing, principal stresses in the sealing layer were larger than those in the concrete and host rock. The maximum compressive stresses of the three layers and the displacement on the cavern surface increased with the increase of cycle number. However, the maximum tensile stresses exhibited the opposite trend. Polymer sealing achieved a relatively larger air temperature and pressure compared with steel and air-tight concrete sealing. For concrete layer thicknesses of 0 and 0.1 m and an initial air pressure of 4.5 MPa, the maximum rock temperature could reach 135 °C and 123 °C respectively in a 30 day simulation.

  1. Effect of gluten, egg and soy proteins on the rheological and thermo-mechanical properties of wholegrain rice flour.

    Science.gov (United States)

    Pătraşcu, Livia; Banu, Iuliana; Vasilean, Ina; Aprodu, Iuliana

    2017-03-01

    The effect of protein addition on the rheological, thermo-mechanical and baking properties of wholegrain rice flour was investigated. Gluten, powdered eggs and soy protein concentrate were first analyzed in terms of rheological properties, alone and in admixture with rice flour. The temperature ramp tests showed clear differences in the rheological behavior of the batters supplemented with different proteins. The highest thermal stability was observed in case of soy protein samples. Frequency sweep tests indicated significant improvements of the rheological properties of rice flour supplemented with 15% gluten or soy proteins. The thermo-mechanical tests showed that, due to the high fat contents and low level of free water, the dough samples containing powdered eggs exhibited the highest stability. Addition of gluten resulted in a significant decrease of the dough development time, whereas samples with powdered eggs and soy proteins were more difficult to hydrate. The incorporation of proteins into the rice flour-based dough formulations significantly affected starch behavior by decreasing the peak consistency values. Concerning the quality of the rice flour-based breads, soy protein addition resulted in lighter crumb color and increased texture attributes, samples with gluten had better resilience and adhesiveness, whereas breads with egg protein were less brittle.

  2. Advances in fatigue lifetime predictive techniques; Proceedings of the Symposium, San Francisco, CA, Apr. 24, 1990

    International Nuclear Information System (INIS)

    Mitchell, M.R.; Landgraf, R.W.

    1992-01-01

    Recent progress in the development of methods to predict fatigue performance of materials and structures is reviewed. Attention is given to general approaches to fatigue mechanics, elevated temperature phenomena, spectrum loading, the multiaxial behavior, and applications. Particular attention is given to a fracture-mechanics-based model for cumulative damage assessment, thermo-mechanical fatigue life prediction methods, a probabilistic fracture mechanics approach for structural reliability assessment of space flight systems, a multiaxial fatigue life estimation technique, plasticity and fatigue damage modeling of severely loaded tubing, damage evaluation in composite materials using thermographic stress analysis, and fatigue lifetime monitoring in power plants

  3. Thermo-mechanical analysis for multi-level HLW repository concept

    International Nuclear Information System (INIS)

    Kwon, Sang Ki; Choi, Jong Won

    2004-01-01

    This work aims to investigate the influence of design parameters for the underground high-level nuclear waste repository with multi-level concept. B. Necessity o In order to construct an HLW repository in deep underground, it is required to select a site, which is far from major discontinuities. To dispose the whole spent fuels generated from the Korean nuclear power plants in a repository, the underground area of about 4km 2 is required. This would be a constraints for selecting an adequate repository site. It is recommended to dispose the two different spent fuels, PWR and CANDU, in different areas at the operation efficiency point of view. It is necessary to investigate the influence of parameters, which can affect the stability of multi-level repository. It is also needed to consider the influence of heat generated from the HLW and the high in situ stress in deep location. Therefore, thermo-mechanical coupling analysis should be carried out and the results should be compared with the results from single-level repository concept. Three-dimensional analysis is required to model the disposal tunnel and deposition hole. It is recommended to use the Korean geological condition and actually measured rock properties in Korea in order to achieve reliable modeling results. A FISH routine developed for effective modeling of Thermal-Mechanical coupling was implemented in the modeling using FLAC3D, which is a commercial three-dimensional FDM code. The thermal and mechanical properties of rock and rock mass achieved from Yusung drilling site, were used for the computer modeling. Different parameters such as level distance, waste type disposed on different levels, and time interval between the operation on different levels, were considered in the three-dimensional analysis. From the analysis, it was possible to derive adequate multi-level repository concept. Results and recommendations for application From the thermal-mechanical analysis for the multi-level repository

  4. Regional-scale geomechanical impact assessment of underground coal gasification by coupled 3D thermo-mechanical modeling

    Science.gov (United States)

    Otto, Christopher; Kempka, Thomas; Kapusta, Krzysztof; Stańczyk, Krzysztof

    2016-04-01

    Underground coal gasification (UCG) has the potential to increase the world-wide coal reserves by utilization of coal deposits not mineable by conventional methods. The UCG process involves combusting coal in situ to produce a high-calorific synthesis gas, which can be applied for electricity generation or chemical feedstock production. Apart from its high economic potentials, UCG may induce site-specific environmental impacts such as fault reactivation, induced seismicity and ground subsidence, potentially inducing groundwater pollution. Changes overburden hydraulic conductivity resulting from thermo-mechanical effects may introduce migration pathways for UCG contaminants. Due to the financial efforts associated with UCG field trials, numerical modeling has been an important methodology to study coupled processes considering UCG performance. Almost all previous UCG studies applied 1D or 2D models for that purpose, that do not allow to predict the performance of a commercial-scale UCG operation. Considering our previous findings, demonstrating that far-field models can be run at a higher computational efficiency by using temperature-independent thermo-mechanical parameters, representative coupled simulations based on complex 3D regional-scale models were employed in the present study. For that purpose, a coupled thermo-mechanical 3D model has been developed to investigate the environmental impacts of UCG based on a regional-scale of the Polish Wieczorek mine located in the Upper Silesian Coal Basin. The model size is 10 km × 10 km × 5 km with ten dipping lithological layers, a double fault and 25 UCG reactors. Six different numerical simulation scenarios were investigated, considering the transpressive stress regime present in that part of the Upper Silesian Coal Basin. Our simulation results demonstrate that the minimum distance between the UCG reactors is about the six-fold of the coal seam thickness to avoid hydraulic communication between the single UCG

  5. Thermo-Mechanical Test of Seal System in Flexible Pipe End Fittings

    DEFF Research Database (Denmark)

    Banke, Lars

    1999-01-01

    are driven radially into the barrier layer and supported by the surrounding steel casing. In order to verify the integrity of the concept the seal system is subjected cyclic pressure and temperature variations to simulate the service conditions.The aim of the testing is to demonstrate the sensitivity...... of the seal system geometry and its tolerances necessary to maintain a tight seal. The test is carried out in a purpose built autoclave, in which the seal system can be tested while undergoing variations in pressure and temperature.The paper will present a study on the importance of the geometry of the gasket...... and the inner liner. The inner and outer diameter of the gasket are varied to see the effectiveness of the seal mechanism. The effect of varying the width of the gasket as well as the surface roughness of the components in the seal system is analysed. Finally, it is investigated how the seal system is affected...

  6. In vitro comparison of the cyclic fatigue resistance of HyFlex EDM, One G, and ProGlider nickel titanium glide path instruments in single and double curvature canals.

    Science.gov (United States)

    Yılmaz, Koray; Uslu, Gülşah; Özyürek, Taha

    2017-11-01

    It was aimed to compare the cyclic fatigue resistances of ProGlider (PG), One G (OG), and HyFlex EDM (HEDM) nickel titanium glide path files in single- and double-curved artificial canals. 40 PG (16/0.02), 40 OG (14/0.03), and 40 HEDM (10/0.05) single-file glide path files were used in the present study. Sixty files were subjected to cyclic fatigue test by using double-curved canals and 60 files by using single-curved canal ( n = 20). The number of cycles to fracture (NCF) was calculated and the length of the fractured fragment (FL) was determined by a digital micro-caliper. Twelve pieces of fractured files were examined with scanning electron microscope to determine fracture types of the files ( n = 2). The NCF and the FL data were analyzed using one-way analysis of variance and post hoc Tukey test using SPSS 21 software ( p < 0.05). In all of the groups, NCF values were significantly lower in double-curved canals when compared to single-curved canals ( p < 0.05). For both of single- and double-curved canals, NCF values of HEDM group in apical and coronal curvatures were found to be significantly higher than NCF values of PG and OG groups ( p < 0.05). In both of single- and double-curved canals, NCF value of PG group was found significantly higher than OG group ( p < 0.05). Within the limitations of this study, HEDM glide path files were found to have the highest cyclic fatigue resistance in both of single- and double-curved canals.

  7. The influence of thermo-mechanical processing on the microstructure of steel 20MoCrS4

    Energy Technology Data Exchange (ETDEWEB)

    Jandova, D.; Meyer, L.W.; Masek, B.; Novy, Z.; Kesner, D.; Motycka, P

    2003-05-25

    The influence of thermo-mechanical processing (TMP) on the microstructure and mechanical properties of 0.22%C-0.87%Mn-0.73Cr-0.40Mo steel was investigated. The transformation CCT diagram and CCCT diagram were determined by dilatometric measurements. Hot deformation before austenite decomposition slightly accelerates ferritic transformation, retards bainitic reactions and decreases the bainite start temperature. Special methods of TMP were performed consisting of hot and/or warm compression deformations and dwell at an elevated temperature. The microstructure was studied using metallography and transmission electron microscopy. The compression deformation results in a remarkable refinement of the microstructure and an improvement of mechanical properties. Warm deformation followed by dwell at 470 deg. C was found to be suitable for an increase of tensile strength and notch toughness; the corresponding microstructure is a fine lath-like bainitic microstructure with a relatively homogeneous distribution of carbide particles.

  8. MCTP, a code for the thermo-mechanical analysis of a fuel rod of BWR type reactors (Neutron part)

    International Nuclear Information System (INIS)

    Hernandez L, H.; Ortiz V, J.

    2003-01-01

    In the National Institute of Nuclear Research of Mexico a code for the thermo-mechanical analysis of the fuel rods of the BWR type reactors of the Nucleo electric Central of Laguna Verde is developed. The code solves the diffusion equation in cylindrical coordinates with several energy groups. The code, likewise, calculates the temperature distribution and power distribution in those fuel rods. The code is denominated Multi groups With Temperatures and Power (MCTP). In the code, the energy with which the fission neutrons are emitted it is divided in six groups. They are also considered the produced perturbations by the changes in the temperatures of the materials that constitute the fuel rods, the content of fission products, the uranium consumption and in its case the gadolinium, as well as the plutonium production. In this work there are present preliminary results obtained with the code, using data of operation of the Nucleo electric Central of Laguna Verde. (Author)

  9. A roadmap for tailoring the strength and ductility of ferritic/martensitic T91 steel via thermo-mechanical treatment

    International Nuclear Information System (INIS)

    Song, M.; Sun, C.; Fan, Z.; Chen, Y.; Zhu, R.; Yu, K.Y.; Hartwig, K.T.; Wang, H.; Zhang, X.

    2016-01-01

    Ferritic/martensitic (F/M) steels with high strength and excellent ductility are important candidate materials for the life extension of the current nuclear reactors and the design of next generation nuclear reactors. Recent studies show that equal channel angular extrusion (ECAE) was able to improve mechanical strength of ferritic T91 steels moderately. Here, we examine several strategies to further enhance the mechanical strength of T91 while maintaining its ductility. Certain thermo-mechanical treatment (TMT) processes enabled by combinations of ECAE, water quench, and tempering may lead to “ductile martensite” with exceptionally high strength in T91 steel. The evolution of microstructures and mechanical properties of T91 steel were investigated in detail, and transition carbides were identified in water quenched T91 steel. This study provides guidelines for tailoring the microstructure and mechanical properties of T91 steel via ECAE enabled TMT for an improved combination of strength and ductility.

  10. Finding an Optimal Thermo-Mechanical Processing Scheme for a Gum-Type Ti-Nb-Zr-Fe-O Alloy

    Science.gov (United States)

    Nocivin, Anna; Cojocaru, Vasile Danut; Raducanu, Doina; Cinca, Ion; Angelescu, Maria Lucia; Dan, Ioan; Serban, Nicolae; Cojocaru, Mirela

    2017-09-01

    A gum-type alloy was subjected to a thermo-mechanical processing scheme to establish a suitable process for obtaining superior structural and behavioural characteristics. Three processes were proposed: a homogenization treatment, a cold-rolling process and a solution treatment with three heating temperatures: 1073 K (800 °C), 1173 K (900 °C) and 1273 K (1000 °C). Results of all three proposed processes were analyzed using x-ray diffraction and scanning electron microscopy imaging, to establish and compare the structural modifications. The behavioural status was completed with micro-hardness and tensile strength tests. The optimal results were obtained for solution treatment at 1073 K.

  11. Modelling of the Thermo-Mechanical Behavior of the Two-Beam Module for the Compact Linear Collider

    CERN Document Server

    Raatikainen, Riku; Österberg, K; Lehtovaara, A; Pajunen, S

    2011-01-01

    To fulfil the mechanical requirements set by the luminosity goals of the compact linear collider, the 2-m long two-beam modules, the shortest repetitive elements in the main linear accelerator, have to be controlled at micrometer level. At the same time these modules are exposed to high power dissipation that varies while the accelerator is ramped up to nominal power and when the mode of the accelerator operation is modified. These variations will give rise to inevitable temperature transients driving mechanical distortions in and between different module components. Therefore, the thermo-mechanical behaviour of the module is of a high importance. This thesis describes a finite element method model for the two-beam compact linear collider module. The components are described in detail compared to earlier models, which should result in a realistic description of the module. Due to the complexity of the modules, the modelling is divided into several phases from geometrical simplification and modification to the...

  12. PRELIMINARY STUDY OF PLYWOOD PRODUCED WITH PARICÁ (Schizolobium amazonicum Huber ex Ducke VENEERS MODIFIED BY THERMO-MECHANICAL TREATMENT

    Directory of Open Access Journals (Sweden)

    Larissa Medeiros Arruda

    2011-05-01

    Full Text Available The objective of this preliminary research was to study the effects of thermo-mechanical modification in veneers of Paricá (Schizolobium amazonicum Huber ex Ducke to improve plywood hygroscopicity and mechanical properties. The amount of 24 veneers was used with the dimensions 25 x 25 cm, that were compressed under different times (5, 10 and 15 minutes at 150°C and pressure at 1 N.mm-2, constituting three treatments and one untreated. Plywood were bonded with resorcinol-formaldehyde, glue consumption of 360 g.m-2 at ambient temperature and pressure of 1 N.mm-2 for 10 hours. The samples were evaluated by colorimetric analysis and physical and mechanical properties. Colorimetric analysis showed that there was a darkening of the wood toward the increase of treatment time. The treatment was not efficient in reducing swelling, only reducing absorption of water. The mechanical properties were not significantly affected by the treatment.

  13. Effect of the Copper on Thermo - Mechanical and Optical Properties of S-Se-Cu Chalcogenide Glasses

    Science.gov (United States)

    Samudrala, Kavitha; Babu Devarasetty, Suresh

    2018-03-01

    The S15Se85-xCux (x = 0, 2, 4, 6, 8) chalcogenide glasses are synthesized using melt quenching technique and the effect of Copper on thermal, mechanical and optical properties of chalcogenide glasses are investigated. The glassy natures of the prepared samples were verified by X-ray diffraction and DSC studies. The optical band gap of the samples is estimated and it is observed that optical band gap is decreased with increasing of the copper content and is discussed in terms of cohesive energy and coordination number. The basic thermo-mechanical parameters such as micro-hardness, Volume (Vh) and formation energy (Eh) of micro voids in the glassy network and the modulus of Elasticity (E) are calculated in present glasses. The composition dependence of micro hardness is discussed in terms of heat of atomization energy.

  14. Efficient modeling of metallic interconnects for thermo-mechanical simulation of SOFC stacks: homogenized behaviors and effect of contact

    DEFF Research Database (Denmark)

    Tadesse Molla, Tesfaye; Kwok, Kawai; Frandsen, Henrik Lund

    2016-01-01

    temperature, deformations involving the elastic, creep as well as effect of changes in the geometry due to contact should be accounted for. The constitutive law can be applied using 3D modeling, but for simple presentation of the theory, 2D plane strain formulation is used to model the corrugated metallic......Currently thermo-mechanical analysis of the entire solid oxide fuel cell (SOFC) stack at operational conditions is computationally challenging if the geometry of metallic interconnects is considered explicitly. This is particularly the case when creep deformations in the interconnect are considered...... model to calculate the homogenized mechanical response of corrugated metallic interconnects at high temperatures.Thereafter, a constitutive law for the homogenized structure (effective material law) is developed. In order to properly describe the mechanical behavior of the interconnect at high...

  15. Improvement of the thermo-mechanical position stability of the beam position monitor in the PLS-II

    Science.gov (United States)

    Ha, Taekyun; Hong, Mansu; Kwon, Hyuckchae; Han, Hongsik; Park, Chongdo

    2016-09-01

    In the storage ring of the Pohang Light Source-II (PLS-II), we reduced the mechanical displacement of the electron-beam position monitors (e-BPMs) that is caused by heating during e-beam storage. The BPM pickup itself must be kept stable to sub-micrometer precision in order for a stable photon beam to be provided to beamlines because the orbit feedback system is programmed to make the electron beam pass through the center of the BPM. Thermal deformation of the vacuum chambers on which the BPM pickups are mounted is inevitable when the electron beam current is changed by an unintended beam abort. We reduced this deformation by improving the vacuum chamber support and by enhancing the water cooling. We report a thermo-mechanical analysis and displacement measurements for the BPM pickups after improvements.

  16. The effects of short-lived radionuclides and porosity on the early thermo-mechanical evolution of planetesimals

    Science.gov (United States)

    Lichtenberg, Tim; Golabek, Gregor J.; Gerya, Taras V.; Meyer, Michael R.

    2016-08-01

    The thermal history and internal structure of chondritic planetesimals, assembled before the giant impact phase of chaotic growth, potentially yield important implications for the final composition and evolution of terrestrial planets. These parameters critically depend on the internal balance of heating versus cooling, which is mostly determined by the presence of short-lived radionuclides (SLRs), such as 26Al and 60Fe, as well as the heat conductivity of the material. The heating by SLRs depends on their initial abundances, the formation time of the planetesimal and its size. It has been argued that the cooling history is determined by the porosity of the granular material, which undergoes dramatic changes via compaction processes and tends to decrease with time. In this study we assess the influence of these parameters on the thermo-mechanical evolution of young planetesimals with both 2D and 3D simulations. Using the code family I2ELVIS/I3ELVIS we have run numerous 2D and 3D numerical finite-difference fluid dynamic models with varying planetesimal radius, formation time and initial porosity. Our results indicate that powdery materials lowered the threshold for melting and convection in planetesimals, depending on the amount of SLRs present. A subset of planetesimals retained a powdery surface layer which lowered the thermal conductivity and hindered cooling. The effect of initial porosity was small, however, compared to those of planetesimal size and formation time, which dominated the thermo-mechanical evolution and were the primary factors for the onset of melting and differentiation. We comment on the implications of this work concerning the structure and evolution of these planetesimals, as well as their behavior as possible building blocks of terrestrial planets.

  17. Thermo-mechanical assessment of full SiC/SiC composite cladding for LWR applications with sensitivity analysis

    Science.gov (United States)

    Singh, Gyanender; Terrani, Kurt; Katoh, Yutai

    2018-02-01

    SiC/SiC composites are considered among leading candidates for accident tolerant fuel cladding in light water reactors. However, when SiC-based materials are exposed to neutron irradiation, they experience significant changes in dimensions and physical properties. Under a large heat flux application (i.e. fuel cladding), the non-uniform changes in the dimensions and physical properties will lead to build-up of stresses in the structure over the course of time. To ensure reliable and safe operation of such a structure it is important to assess its thermo-mechanical performance under in-reactor conditions of irradiation and elevated temperature. In this work, the foundation for 3D thermo-mechanical analysis of SiC/SiC cladding is put in place and a set of analyses with simplified boundary conditions has been performed. The analyses were carried out with two different codes that were benchmarked against one another and prior results in the literature. A constitutive model is constructed and solved numerically to predict the stress distribution and variation in the cladding under normal operating conditions. The dependence of dimensions and physical properties variation with irradiation and temperature has been incorporated. These robust models may now be modified to take into account the axial and circumferential variation in neutron and heat flux to fully account for 3D effects. The results from the simple analyses show the development of high tensile stresses especially in the circumferential and axial directions at the inner region of the cladding. Based on the results obtained, design guidelines are recommended. For lack of certainty in or tailor-ability for the physical and mechanical properties of SiC/SiC composite material a sensitivity analysis is conducted. The analysis results establish a precedence order of the properties based on the extent to which these properties influence the temperature and the stresses.

  18. System-Level Heat Transfer Analysis, Thermal- Mechanical Cyclic Stress Analysis, and Environmental Fatigue Modeling of a Two-Loop Pressurized Water Reactor. A Preliminary Study

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, Subhasish [Argonne National Lab. (ANL), Argonne, IL (United States); Soppet, William [Argonne National Lab. (ANL), Argonne, IL (United States); Majumdar, Saurin [Argonne National Lab. (ANL), Argonne, IL (United States); Natesan, Ken [Argonne National Lab. (ANL), Argonne, IL (United States)

    2015-01-03

    This report provides an update on an assessment of environmentally assisted fatigue for light water reactor components under extended service conditions. This report is a deliverable in April 2015 under the work package for environmentally assisted fatigue under DOE's Light Water Reactor Sustainability program. In this report, updates are discussed related to a system level preliminary finite element model of a two-loop pressurized water reactor (PWR). Based on this model, system-level heat transfer analysis and subsequent thermal-mechanical stress analysis were performed for typical design-basis thermal-mechanical fatigue cycles. The in-air fatigue lives of components, such as the hot and cold legs, were estimated on the basis of stress analysis results, ASME in-air fatigue life estimation criteria, and fatigue design curves. Furthermore, environmental correction factors and associated PWR environment fatigue lives for the hot and cold legs were estimated by using estimated stress and strain histories and the approach described in NUREG-6909. The discussed models and results are very preliminary. Further advancement of the discussed model is required for more accurate life prediction of reactor components. This report only presents the work related to finite element modelling activities. However, in between multiple tensile and fatigue tests were conducted. The related experimental results will be presented in the year-end report.

  19. Thermo-mechanical parametric analysis of packed-bed thermocline energy storage tanks

    International Nuclear Information System (INIS)

    González, Ignacio; Pérez-Segarra, Carlos David; Lehmkuhl, Oriol; Torras, Santiago; Oliva, Assensi

    2016-01-01

    Highlights: • A numerical model of packed-bed thermocline thermal storage for CSP is presented. • Up-to-date commercial configurations are tested both thermally and structurally. • Promising thermal performance is obtained with a temperature difference of 100 °C. • Reliable factors of safety against material yielding and ratcheting can be obtained. • Cyclic relaxation-traction elastic wall stresses arise with plant normal operation. - Abstract: A packed-bed thermocline tank represents a proved cheaper thermal energy storage for concentrated solar power plants compared with the commonly-built two-tank system. However, its implementation has been stopped mainly due to the vessel’s thermal ratcheting concern, which would compromise its structural integrity. In order to have a better understanding of the commercial viability of thermocline approach, regarding energetic effectiveness and structural reliability, a new numerical simulation platform has been developed. The model dynamically solves and couples all the significant components of the subsystem, being able to evaluate its thermal and mechanical response over plant normal operation. The filler material is considered as a cohesionless bulk solid with thermal expansion. For the stresses on the tank wall the general thermoelastic theory is used. First, the numerical model is validated with the Solar One thermocline case, and then a parametric analysis is carried out by settling this storage technology in two real plants with a temperature rise of 100 °C and 275 °C. The numerical results show a better storage performance together with the lowest temperature difference, but both options achieve suitable structural factors of safety with a proper design.

  20. Thermo-Mechanical Characterisation of In-Plane Properties for CSM E-glass Epoxy Polymer Composite Materials – Part 1

    DEFF Research Database (Denmark)

    Jakobsen, Johnny; Jensen, Martin; Andreasen, Jens H.

    2013-01-01

    The in-plane thermo-mechanical properties and residual stresses of a CSM E-glass/Epoxy material are characterised through the use of DSC and TMA. The measured data is used to generate material models which describe the mechanical behaviour as a function of conversion and temperature. The in-plane...

  1. Experimental investigations on the state of the friction-welded joint zone in steel hybrid components after process-relevant thermo-mechanical loadings

    Science.gov (United States)

    Behrens, B.-A.; Bouguecha, A.; Vucetic, M.; Peshekhodov, I.; Matthias, T.; Kolbasnikov, N.; Sokolov, S.; Ganin, S.

    2016-10-01

    As a part of the newly established Collaborative Research Center 1153 (SFB 1153) "Process chain for the manufacturing of hybrid high-performance components by tailored forming" at the Leibniz Universität Hannover, the Institute of Forming Technology and Machines (IFUM) examines the influence of thermo-mechanical stresses on the reduced Young's modulus as well as the hardness of hybrid (steel-steel compound) joined semi-finished products. Currently the expertise in the production of bulk metal formed parts is limited to mono-materials. For manufacturing parts of hybrid materials and also for the methods of the new process routes, practical experience has to be gained. The subproject C1 within the collaborative research center 1153 with the short title "Failure Prediction" deals with the question, if the hybrid semi-finished products fulfill the thermo-mechanical demands or if they fail at the joining zone (JZ) during forging. For this purpose, stresses similar to those in the process were imposed on hybrid semi-finished products by torsion tests by using the thermo-mechanical test system Gleeble 3800. Afterwards, the specimens were examined metallographically and by nanoindentations with the help of a TriboIndenter TI950. Thus, first knowledge on the behaviour of thermo-mechanical stresses on the reduced Young's modulus and the hardness of hybrid joined semi-finished parts was gained.

  2. The Effect of Thermo-mechanical Processing on the Ballistic Limit Velocity of Extra Low Interstitial Titanium Alloy Ti-6AL- 4V

    National Research Council Canada - National Science Library

    Burkins, Matthew

    2000-01-01

    .... Department of Energy's Albany Research Center (ARC) performed a joint research program to evaluate the effect of thermo-mechanical processing on the ballistic limit velocity for an extra-low interstitial grade of the titanium alloy Ti-6Al-4V...

  3. On the origin of extraordinary cyclic strengthening of the austenitic stainless steel Sanicro 25 during fatigue at 700 °C

    Czech Academy of Sciences Publication Activity Database

    Heczko, Milan; Esser, B.D.; Smith, T. M.; Beran, Přemysl; Mazánová, Veronika; Kruml, Tomáš; Polák, Jaroslav; Mills, M. J.

    2017-01-01

    Roč. 32, č. 23 (2017), s. 4342-4353 ISSN 0884-2914 R&D Projects: GA MŠk LM2015069; GA MŠk(CZ) LQ1601; GA ČR(CZ) GA13-23652S Institutional support: RVO:68081723 ; RVO:61389005 Keywords : steel * fatigue * scanning transmission electron microscopy (STEM) Subject RIV: JL - Materials Fatigue, Friction Mechanics; JL - Materials Fatigue, Friction Mechanics (UJF-V) OBOR OECD: Audio engineering, reliability analysis; Audio engineering, reliability analysis (UFM-A); Audio engineering, reliability analysis (UJF-V) Impact factor: 1.673, year: 2016

  4. Validating predictions made by a thermo-mechanical model of melt segregation in sub-volcanic systems

    Science.gov (United States)

    Roele, Katarina; Jackson, Matthew; Morgan, Joanna

    2014-05-01

    A quantitative understanding of the spatial and temporal evolution of melt distribution in the crust is crucial in providing insights into the development of sub-volcanic crustal stratigraphy and composition. This work aims to relate numerical models that describe the base of volcanic systems with geophysical observations. Recent modelling has shown that the repetitive emplacement of mantle-derived basaltic sills, at the base of the lower crust, acts as a heat source for anatectic melt generation, buoyancy-driven melt segregation and mobilisation. These processes form the lowermost architecture of complex sub-volcanic networks as upward migrating melt produces high melt fraction layers. These 'porosity waves' are separated by zones with high compaction rates and have distinctive polybaric chemical signatures that suggest mixed crust and mantle origins. A thermo-mechanical model produced by Solano et al in 2012 has been used to predict the temperatures and melt fractions of successive high porosity layers within the crust. This model was used as it accounts for the dynamic evolution of melt during segregation and migration through the crust; a significant process that has been neglected in previous models. The results were used to input starting compositions for each of the layers into the rhyolite-MELTS thermodynamic simulation. MELTS then determined the approximate bulk composition of the layers once they had cooled and solidified. The mean seismic wave velocities of the polymineralic layers were then calculated using the relevant Voight-Reuss-Hill mixture rules, whilst accounting for the pressure and temperature dependence of seismic wave velocity. The predicted results were then compared with real examples of reflectivity for areas including the UK, where lower crustal layering is observed. A comparison between the impedance contrasts at compositional boundaries is presented as it confirms the extent to which modelling is able to make predictions that are

  5. Mechanical and thermo-mechanical analyses of the tapered plug for plugging of deposition tunnels. A feasibility study

    Energy Technology Data Exchange (ETDEWEB)

    Faelth, Billy (Clay Technology AB, Lund (Sweden)); Gatter, Patrik (Vattenfall Power Consultant AB, Stockholm (Sweden))

    2009-09-15

    This report presents results from a study that was carried out in order to examine the applicability of the tapered plug concept for plugging of deposition tunnels in the deep repository for spent nuclear fuel. The report presents results from mechanical and thermo-mechanical models of the tapered plug. The models were analyzed with 3DEC. The models included a portion of a deposition tunnel and its intersection with a main tunnel. In the deposition tunnel, a tapered concrete plug was installed. The plug was subjected to the combined load from the swelling backfill material and from pore pressure inside the deposition tunnel. The thermo-mechanical effects due to the heat generation in the spent fuel were also included in the analyses. Generic material parameter values for the concrete were used. The following items were studied: - Stresses and displacements in the plug. - Shear stresses and shear displacements in the rock-concrete interface. - Stress additions in the rock due to the loads. The sensitivity of the results to changes of constitutive models, to changes of the plug geometry and to pore water pressure in the rock-concrete interface was examined. The results indicate that the displacements in the plug will be within reasonable ranges but the stresses may locally be high enough that they exceed acceptable levels. However, they can be reduced by choice of advantageous plug geometry and by having a good rock-concrete bond. The results also show that the stress additions in the rock due to the thermal load may yield stresses that locally exceed the spalling strength of the rock. At most locations, however, the rock stresses will amount at lower levels. It was concluded that, with choice of an appropriate design, the tapered plug seems to be an applicable concept for plugging of deposition tunnels. It was also concluded that further studies of the tapered plug concept should use material properties parameter values for low-pH concrete. Further, they should also

  6. In-air and pressurized water reactor environment fatigue experiments of 316 stainless steel to study the effect of environment on cyclic hardening

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, Subhasish, E-mail: smohanty@anl.gov; Soppet, William K., E-mail: soppet@anl.gov; Majumdar, Saurindranath, E-mail: majumdar@anl.gov; Natesan, Krishnamurti, E-mail: natesan@anl.gov

    2016-05-15

    Argonne National Laboratory (ANL), under the sponsorship of Department of Energy's Light Water Reactor Sustainability (LWRS) program, is trying to develop a mechanistic approach for more accurate life estimation of LWR components. In this context, ANL has conducted many fatigue experiments under different test and environment conditions on type 316 stainless steel (316 SS) material which is widely used in the US reactors. Contrary to the conventional S ∼ N curve based empirical fatigue life estimation approach, the aim of the present DOE sponsored work is to develop an understanding of the material ageing issues more mechanistically (e.g. time dependent hardening and softening) under different test and environmental conditions. Better mechanistic understanding will help develop computer-based advanced modeling tools to better extrapolate stress-strain evolution of reactor components under multi-axial stress states and hence help predict their fatigue life more accurately. Mechanics-based modeling of fatigue such as by using finite element (FE) tools requires the time/cycle dependent material hardening properties. Presently such time-dependent material hardening properties are hardly available in fatigue modeling literature even under in-air conditions. Getting those material properties under PWR environment, are even harder. Through this work we made preliminary attempt to generate time/cycle dependent stress-strain data both under in-air and PWR water conditions for further study such as for possible development of material models and constitutive relations for FE model implementation. Although, there are open-ended possibility to further improve the discussed test methods and related material estimation techniques we anticipate that the data presented in this paper will help the metal fatigue research community particularly, the researchers who are dealing with mechanistic modeling of metal fatigue such as using FE tools. In this paper the fatigue

  7. The tensile properties and high cyclic fatigue characteristics of Mg-5Li-3Al-1.5Zn-2RE alloy

    International Nuclear Information System (INIS)

    Li Tingqu; Liu Yongbing; Cao Zhanyi; Jiang Dongmei; Cheng Liren

    2010-01-01

    Research highlights: → The PLC phenomenon was observed during tensile deformation in LAZ531-2RE alloy. → The negative SRS in high strain rate regime can be explained by the DSA mechanism. → The higher ductility may be associated with finer-grained microstructure and Li addition. → Fatigue crack propagation was characterized by striation-like features. - Abstract: The tensile and fatigue properties of the Mg-5Li-3Al-1.5Zn-2RE (LAZ531-2RE) alloy were presented. The alloy was prepared by hot extrusion after vacuum casting. The Portevin-Le Chatelier (PLC) phenomenon was observed during tensile deformation. The PLC effect was attributed to the dynamic interaction between solute atoms (Li) and dislocation movement. The abnormal negative strain rate sensitivity (SRS) in high strain rate regime can be explained by the dynamic strain ageing (DSA) mechanism. The higher ductility may be associated with finer-grained microstructure and Li addition. Fatigue crack propagation was characterized by striation-like features. The smaller spacing of fatigue striations and larger fatigue crack propagation zone at the lower total strain amplitude gave rise to a longer fatigue life.

  8. Data on synthesis and thermo-mechanical properties of stimuli-responsive rubber materials bearing pendant anthracene groups.

    Science.gov (United States)

    Manhart, Jakob; Ayalur-Karunakaran, Santhosh; Radl, Simone; Oesterreicher, Andreas; Moser, Andreas; Ganser, Christian; Teichert, Christian; Pinter, Gerald; Kern, Wolfgang; Griesser, Thomas; Schlögl, Sandra

    2016-12-01

    The photo-reversible [4πs+4πs] cycloaddition reaction of pendant anthracene moieties represents a convenient strategy to impart wavelength dependent properties into hydrogenated carboxylated nitrile butadiene rubber (HXNBR) networks. The present article provides the 1 H NMR data on the reaction kinetics of the side chain functionalization of HXNBR. 2-(Anthracene-9-yl)oxirane with reactive epoxy groups is covalently attached to the polymer side chain of HXNBR via ring opening reaction between the epoxy and the carboxylic groups. Along with the identification, 1 H NMR data on the quantification of the attached functional groups are shown in dependence on reaction time and concentration of 2-(anthracene-9-yl)oxirane. Changes in the modification yield are reflected in the mechanical properties and DMA data of photo-responsive elastomers are illustrated in dependence on the number of attached anthracene groups. DMA curves over repeated cycles of UV induced crosslinking ( λ >300 nm) and UV induced cleavage ( λ =254 nm) are further depicted, demonstrating the photo-reversibility of the thermo-mechanical properties. Interpretation and discussion of the data are provided in "Design and application of photo-reversible elastomer networks by using the [4πs+4πs] cycloaddition reaction of pendant anthracene groups" (Manhart et al., 2016) [1].

  9. Data on synthesis and thermo-mechanical properties of stimuli-responsive rubber materials bearing pendant anthracene groups

    Directory of Open Access Journals (Sweden)

    Jakob Manhart

    2016-12-01

    Full Text Available The photo-reversible [4πs+4πs] cycloaddition reaction of pendant anthracene moieties represents a convenient strategy to impart wavelength dependent properties into hydrogenated carboxylated nitrile butadiene rubber (HXNBR networks. The present article provides the 1H NMR data on the reaction kinetics of the side chain functionalization of HXNBR. 2-(Anthracene-9-yloxirane with reactive epoxy groups is covalently attached to the polymer side chain of HXNBR via ring opening reaction between the epoxy and the carboxylic groups. Along with the identification, 1H NMR data on the quantification of the attached functional groups are shown in dependence on reaction time and concentration of 2-(anthracene-9-yloxirane. Changes in the modification yield are reflected in the mechanical properties and DMA data of photo-responsive elastomers are illustrated in dependence on the number of attached anthracene groups. DMA curves over repeated cycles of UV induced crosslinking (λ>300 nm and UV induced cleavage (λ=254 nm are further depicted, demonstrating the photo-reversibility of the thermo-mechanical properties. Interpretation and discussion of the data are provided in “Design and application of photo-reversible elastomer networks by using the [4πs+4πs] cycloaddition reaction of pendant anthracene groups” (Manhart et al., 2016 [1].

  10. Effect of partially hydrolyzed guar gum on pasting, thermo-mechanical and rheological properties of wheat dough.

    Science.gov (United States)

    Mudgil, Deepak; Barak, Sheweta; Khatkar, B S

    2016-12-01

    Partially hydrolyzed guar gum was prepared using enzymatic hydrolysis of native guar gum that can be utilized as soluble fiber source. The effect of partially hydrolyzed guar gum (PHGG) on pasting, thermo-mechanical and rheological properties of wheat flour was investigated using rapid visco-analyzer, Mixolab and Microdoughlab. Wheat flour was replaced with 1-5g PHGG per 100g of wheat flour on weight basis. PHGG addition decreased the peak, trough, breakdown, setback and final viscosity of wheat flour. Water absorption and amylase activity of wheat dough were increased whereas starch gelatinization and protein weakening of wheat dough were reduced as a result of PHGG addition to wheat flour. PHGG addition also increased the peak dough height, arrival time, dough development time, dough stability and peak energy of wheat dough system. However, dough softening was decreased after PHGG addition to wheat flour dough. Overall, it can be assumed that PHGG has influenced the properties of wheat flour dough system by decreasing the RVA viscosities and increasing the water absorption and starch gelatinization of wheat dough system. Copyright © 2016 Elsevier B.V. All rights reserved.

  11. Evolution of mechanical behavior of 6XXX aluminium alloy due to the precipitation state during a thermo-mechanical process

    International Nuclear Information System (INIS)

    Bardel, Didier; Perez, Michel; Nelias, Daniel; Chaise, Thibaut; Garnier, Jerome; Bourlier, Florent

    2014-01-01

    The aim of this research is to link the microstructural state and the mechanical properties of an age hardening alloy during a fast heat treatment such as encountered during welding. A coupled model between precipitation state and mechanical properties is used to predict the yield strength and hardening behavior that can be observed experimentally. The method permits the identification of the kinematic and isotropic contributions in the hardening model. The methodology is applied to a 6061-T6 aluminium alloy which is used in the Jules Horowitz reactor vessel. The general idea of this methodology is to couple an efficient microstructural model to a mechanical one based on the dislocation theory and ad'hoc experiments. The theoretical background is based on the work of Kampmann and Wagner, known as the KWN model, to account for nucleation, growth/dissolution and coarsening of precipitates. This analysis requires transient thermo-mechanical experimental data. The efficiency of these models and their coupling are shown for a series 6XXX aluminium alloy which contains β'' and β' precipitates. Ultimately these models are coupled to a FEA model and allows to predict the distribution of precipitates within each element of the mesh, and subsequently its mechanical behavior. (authors)

  12. Finite Element Modeling of Dieless Tube Drawing of Strain Rate Sensitive Material with Coupled Thermo-Mechanical Analysis

    Science.gov (United States)

    Furushima, Tsuyoshi; Sakai, Takashi; Manabe, Ken-ichi

    2004-06-01

    Dieless drawing is a unique deformation process without conventional dies, which can achieve a great reduction of wire and tube metals in single pass by means of local heating and cooling approach. In this study, for microtube forming, the dieless drawing process applying superplastic behavior was analyzed by finite element method (FEM) in order to clarify the effect of dieless tube drawing conditions such as tensile speed, moving speed of heating and cooling system, and material properties on deformation behavior of the tube. In the calculation, the material properties were dealt in a special subroutine, whose constitutive equation was defined as σ = Kɛnɛ˙m, and was linked to the solver. A coupled thermo-mechanical analysis was performed for the dieless tube drawing using the FEM. In the thermal analysis of dieless tube drawing, heat transfer was introduced to calculate the heat flux between heating coil and tube surface, and heat conduction in a tube. The influence of dieless tube drawing conditions on deformation behavior was clarified. As a result, for the strain rate sensitive material, the maximum reduction of area and the minimum outer diameter in single pass attain to 90.9% and 2.56mm, respectively. From the result, it is concluded that the dieless tube drawing is essential to produce an extrafine microtube by reason of keeping cylindrical tube diameter ratio constant with extremely high reduction.

  13. Atomic force microscopy applied to the quantification of nano-precipitates in thermo-mechanically treated microalloyed steels

    Energy Technology Data Exchange (ETDEWEB)

    Renteria-Borja, Luciano [Instituto Tecnologico de Morelia, Av. Tecnologico No. 1500, Lomas de Santiaguito, 58120 Morelia (Mexico); Hurtado-Delgado, Eduardo, E-mail: hurtado@itmorelia.edu.mx [Instituto Tecnologico de Morelia, Av. Tecnologico No. 1500, Lomas de Santiaguito, 58120 Morelia (Mexico); Garnica-Gonzalez, Pedro [Instituto Tecnologico de Morelia, Av. Tecnologico No. 1500, Lomas de Santiaguito, 58120 Morelia (Mexico); Dominguez-Lopez, Ivan; Garcia-Garcia, Adrian Luis [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada-IPN Unidad Queretaro, Cerro Blanco No. 141, Colinas del Cimatario, 76090 Queretaro (Mexico)

    2012-07-15

    Quantification of nanometer-size precipitates in microalloyed steels has been traditionally performed using transmission electron microscopy (TEM), in spite of its complicated sample preparation procedures, prone to preparation errors and sample perturbation. In contrast to TEM procedures, atomic force microscopy (AFM) is performed on the as-prepared specimen, with sample preparation requirements similar to those for optical microscopy (OM), rendering three-dimensional representations of the sample surface with vertical resolution of a fraction of a nanometer. In AFM, contrast mechanisms are directly related to surface properties such as topography, adhesion, and stiffness, among others. Chemical etching was performed using 0.5% nital, at time intervals between 4 and 20 s, in 4 s steps, until reaching the desired surface finish. For the present application, an average surface-roughness peak-height below 200 nm was sought. Quantification results of nanometric precipitates were obtained from the statistical analysis of AFM images of the microstructure developed by microalloyed Nb and V-Mo steels. Topography and phase contrast AFM images were used for quantification. The results obtained using AFM are consistent with similar TEM reports. - Highlights: Black-Right-Pointing-Pointer We quantified nanometric precipitates in Nb and V-Mo microalloyed steels using AFM. Black-Right-Pointing-Pointer Microstructures of the thermo-mechanically treated microalloyed steels were used. Black-Right-Pointing-Pointer Topography and phase contrast AFM images were used for quantification. Black-Right-Pointing-Pointer AFM results are comparable with traditionally obtained TEM measurements.

  14. Effects of thermo-mechanical iterations on the grain boundary character distribution of Pb-Ca-Sn-Al alloy

    International Nuclear Information System (INIS)

    Wang Weiguo; Guo Hong

    2007-01-01

    Recrystallized Pb-0.05%Ca-1.5%Sn-0.026%Al (mass fraction) alloy, with an averaged grain size of 20-30 μm, special grain boundary (Σ1-Σ29) fraction of less than 40% and the general high angle boundary (HAB) network of fully connected, was subjected to 1-4 cycles of thermo-mechanical processing (TMP) of rolling at ambient temperature followed by annealing at 270 deg. C (0.9T m ). Electron back-scatter diffraction (EBSD) techniques were employed to determine the grain boundary character distribution (GBCD) of the processed samples. The results indicated that 1-, 3- and 4-cycle TMP has very strong but nearly identical effects on the GBCD, the fraction of special boundaries enhanced to 80%, and the connectivity of general high angle boundary (HABs) network is interrupted sufficiently by the so-called special boundaries; However, 2-cycle TMP exerts slight impacts on the GBCD, the fraction of special boundaries is only increased to 59.2% and the connectivity of HABs network is not interrupted substantially. Further discussion pointed out the effects of 1-, 3- and 4-cycle TMP might be attributed to the migration and interactions of incoherent Σ3 (Σ3 ic ) and its variants Σ9 and Σ27 boundaries, while that of 2-cycle TMP may be caused by an enhanced recrystallization

  15. Fracture Mechanics Analyses of Subsurface Defects in Reinforced Carbon-Carbon Joggles Subjected to Thermo-Mechanical Loads

    Science.gov (United States)

    Knight, Norman F., Jr.; Raju, Ivatury S.; Song, Kyongchan

    2011-01-01

    Coating spallation events have been observed along the slip-side joggle region of the Space Shuttle Orbiter wing-leading-edge panels. One potential contributor to the spallation event is a pressure build up within subsurface voids or defects due to volatiles or water vapor entrapped during fabrication, refurbishment, or normal operational use. The influence of entrapped pressure on the thermo-mechanical fracture-mechanics response of reinforced carbon-carbon with subsurface defects is studied. Plane-strain simulations with embedded subsurface defects are performed to characterize the fracture mechanics response for a given defect length when subjected to combined elevated-temperature and subsurface-defect pressure loadings to simulate the unvented defect condition. Various subsurface defect locations of a fixed-length substrate defect are examined for elevated temperature conditions. Fracture mechanics results suggest that entrapped pressure combined with local elevated temperatures have the potential to cause subsurface defect growth and possibly contribute to further material separation or even spallation. For this anomaly to occur, several unusual circumstances would be required making such an outcome unlikely but plausible.

  16. Experimental study on the thermo-mechanical behaviour of stiff clay under non-isotropic stress state

    International Nuclear Information System (INIS)

    Tang, Anh Minh; Cui, Yu-Jun; Li, Xiang-Ling

    2012-01-01

    Document available in extended abstract form only. Stiff clay is usually considered as possible host-rock for geological radioactive waste disposal due to its low permeability and its self-sealing capacity. Boom Clay, for instance, is one of the clays currently considered by the Belgian radioactive waste management agency Ondraf/Niras as a potential host for a geological repository. In order to analyse the performance of this material, it is important to understand its behaviour under the coupled thermo-hydro-mechanical solicitations. In laboratory, several studies have been performed to study the volume change of clay under coupled thermomechanical loading. The results show that heating under drained conditions can induce thermal dilation at low confining stress and thermal contraction at high confining stress. On the other hand, compression tests performed at constant temperature show that the compressibility parameters of soil can be modified by temperature change. These features are now well considered in constitutive laws based on the framework of elasto-plasticity. Under undrained conditions, heating can increase pore-water pressure and this behaviour can be simulated using the theoretical thermo-poro-elastic framework. The temperature effect on the soil behaviour under triaxial compression is also often considered. It is commonly accepted that heating decreases the shear strength of clay but this softening can be hidden by the thermal contraction that occurs during heating which can induce at the same time soil hardening. In spite of these existing works, laboratory tests considering the thermo-mechanical loading path that the soil can be subjected to are still rare. Actually, in the case of geological radioactive waste disposal, after the installation of waste canisters, the soil is expected to be heated under non-isotropic stress state. Most of the existing laboratory works show heating tests in odometer cell or triaxial cell under isotropic stress

  17. Coupled hydro-thermo-mechanical modeling of hydraulic fracturing in quasi-brittle rocks using BPM-DEM

    Directory of Open Access Journals (Sweden)

    Ingrid Tomac

    2017-02-01

    Full Text Available This paper presents an improved understanding of coupled hydro-thermo-mechanical (HTM hydraulic fracturing of quasi-brittle rock using the bonded particle model (BPM within the discrete element method (DEM. BPM has been recently extended by the authors to account for coupled convective–conductive heat flow and transport, and to enable full hydro-thermal fluid–solid coupled modeling. The application of the work is on enhanced geothermal systems (EGSs, and hydraulic fracturing of hot dry rock (HDR is studied in terms of the impact of temperature difference between rock and a flowing fracturing fluid. Micro-mechanical investigation of temperature and fracturing fluid effects on hydraulic fracturing damage in rocks is presented. It was found that fracture is shorter with pronounced secondary microcracking along the main fracture for the case when the convective–conductive thermal heat exchange is considered. First, the convection heat exchange during low-viscosity fluid infiltration in permeable rock around the wellbore causes significant rock cooling, where a finger-like fluid infiltration was observed. Second, fluid infiltration inhibits pressure rise during pumping and delays fracture initiation and propagation. Additionally, thermal damage occurs in the whole area around the wellbore due to rock cooling and cold fluid infiltration. The size of a damaged area around the wellbore increases with decreasing fluid dynamic viscosity. Fluid and rock compressibility ratio was found to have significant effect on the fracture propagation velocity.

  18. The thermo-mechanical design of the water cooled PB-17Li test blanket module for ITER

    International Nuclear Information System (INIS)

    Nardi, C.; Palmieri, A.; Pinna, T.; Porfini, M.T.; Rapisarda, M.; Roccella, M.; Futterer, M.; Lucca, F.

    1998-01-01

    The Water Cooled Lithium Lead (WCLL) blanket is one of the two European concepts to be further developed. A Test Blanket Module (TBM) representative of the DEMO blanket shall be tested in ITER. This paper reports on the activities related to the thermo-mechanical design analysis, taking into account the electromagnetic and neutronic loads in normal and off normal conditions. These loads were applied to a finite elements model of the structure, and the structural response was compared to the allowable value, dependent on the operating conditions. Besides the loads assumed by the design specifications (pressure, temperature, etc), electro-mechanical and thermal loads have been evaluated. A model of the TBM has been performed to compute the loads related to the electromagnetic effects of a centered plasma disruption. The thermal loads have been evaluated considering the heat deposition from the plasma and from the neutrons. The neutronic analysis has been carried out also in order to evaluate the shielding characteristics of the TBM. Taking into account the thermal and mechanical loads a fracture mechanics analysis has been carried out. From this analysis the J Ic parameter was evaluated at the crack tip and compared with the allowable value. The work carried out showed that the TBM present design fulfills ITER normal operation requirements. (authors)

  19. Thermo-mechanical analysis for determining the optimum design of a deposition hole using FLAC3D

    International Nuclear Information System (INIS)

    Kwon, Sang Ki; Park, Jeong Hwa; Choi, Jong Won; Kang, Chul Hyung

    2002-01-01

    In this study, the vertical location of canister in a deposition hole was determined from the thermo-mechanical coupling analysis using the three-dimensional finite difference code, FLAC3D. A FISH program was made and used for the modeling for different conditions. The following conclusions could be drawn from the study. (1) The canister moves downward initially, but moves upward with time due to the thermal expansion of buffer. (2) The tunnel floor above the deposition hole remains elastic until 100 years after the emplacement of the canister if the top buffer thickness is more than 1.5 m. (3) It was found that the peak temperature decreases with the increase of the buffer and backfill thickness, when backfilling is done immediately after the emplacement. (4) Without swelling pressure, the maximum tensile stress is up to 18 MPa at 100 days after the emplacement. Since the swelling pressure from the buffer confines the thermal expansion of the canister, the mechanical stability of canister is improved with the swelling pressure. (5) When the air temperature in the tunnels is maintained at 27 .deg. C by ventilation, the peak temperature with delayed backfilling for 50 years is about 75 .deg. while it is over 90 .deg. with immediately backfilling. (6) The buffer and backfill thickness above the canister in a deposition hole should be at least 2 m based on literature review and the computer simulations

  20. Thermo-mechanical and neutron lifetime modelling and design of Be pebbles in the neutron multiplier for the LIFE engine

    International Nuclear Information System (INIS)

    DeMange, P.; Marian, J.; Caro, M.; Caro, A.

    2009-01-01

    Concept designs for the laser inertial fusion/fission energy (LIFE) engine include a neutron multiplication blanket containing Be pebbles flowing in a molten salt coolant. These pebbles must be designed to withstand the extreme irradiation and temperature conditions in the blanket to enable a reliable and cost-effective operation of LIFE. In this work, we develop design criteria for spherical Be pebbles on the basis of their thermo-mechanical behaviour under continued neutron exposure. We consider the effects of high fluence and fast fluxes on the elastic, thermal and mechanical properties of nuclear-grade Be. Our results suggest a maximum pebble diameter of 30 mm to avoid tensile failure, coated with an anti-corrosive, high-strength metallic shell to avoid failure by pebble contact. Moreover, we find that the operation temperature must always be kept above 450 deg. C to enable creep to relax the stresses induced by swelling. Under these circumstances, we estimate the pebble lifetime to be at least 16 months if uncoated, and up to six years when coated. We identify the sources of uncertainty on the properties used and discuss the advantages of new intermetallic beryllides and their use in LIFE's neutron multiplier. To establish Be-pebble lifetimes with improved confidence, reliable experiments to measure irradiation creep must be performed.

  1. 3-D thermo-mechanical laboratory modeling of plate-tectonics: modeling scheme, technique and first experiments

    Directory of Open Access Journals (Sweden)

    D. Boutelier

    2011-05-01

    Full Text Available We present an experimental apparatus for 3-D thermo-mechanical analogue modeling of plate tectonic processes such as oceanic and continental subductions, arc-continent or continental collisions. The model lithosphere, made of temperature-sensitive elasto-plastic analogue materials with strain softening, is submitted to a constant temperature gradient causing a strength reduction with depth in each layer. The surface temperature is imposed using infrared emitters, which allows maintaining an unobstructed view of the model surface and the use of a high resolution optical strain monitoring technique (Particle Imaging Velocimetry. Subduction experiments illustrate how the stress conditions on the interplate zone can be estimated using a force sensor attached to the back of the upper plate and adjusted via the density and strength of the subducting lithosphere or the lubrication of the plate boundary. The first experimental results reveal the potential of the experimental set-up to investigate the three-dimensional solid-mechanics interactions of lithospheric plates in multiple natural situations.

  2. Influence of PVA and silica on chemical, thermo-mechanical and electrical properties of Celluclast-treated nanofibrillated cellulose composites.

    Science.gov (United States)

    Poyraz, Bayram; Tozluoğlu, Ayhan; Candan, Zeki; Demir, Ahmet; Yavuz, Mustafa

    2017-11-01

    This study reports on the effects of organic polyvinyl alcohol (PVA) and inorganic silica polymer on properties of Celluclast-treated nanofibrillated cellulose composites. Nanofibrillated cellulose was isolated from Eucalyptus camaldulensis and prior to high-pressure homogenizing was pretreated with Celluclast enzyme in order to lower energy consumption. Three nanocomposite films were fabricated via the casting process: nanofibrillated cellulose (CNF), nanocellulose-PVA (CNF-P) and nanocellulose-silica (CNF-Si). Chemical characterization, crystallization and thermal stability were determined using FT-IR and TGA. Morphological alterations were monitored with SEM. The Young's and storage moduli of the nanocomposites were determined via a universal testing machine and DTMA. The real and imaginary parts of permittivity and electric modulus were evaluated using an impedance analyzer. The crystallinity values of the nanocomposites calculated from the FT-IR were in agreement with the TGA results, showing that the lowest crystallinity value was in the CNF-Si. The CNF-P displayed the highest tensile strength. At a high temperature interval, the storage modulus of the CNF-Si was greater than that of the CNF or CNF-P. The CNF-Si also exhibited a completed singular relaxation process, while the CNF and the CNF-P processes were uncompleted. Consequently, in terms of industrial applications, although the CNF-P composite had mechanical advantages, the CNF-Si composite displayed the best thermo-mechanical properties. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. Current state of low-cycle fatigue research based on multiaxial stress intensity and its challenges. Part 1. Focusing on low-cycle fatigue strength evaluation method of elbow piping subjected to in-plane cyclic bending displacement load

    International Nuclear Information System (INIS)

    Urabe, Yoshio

    2017-01-01

    The R and D of fatigue strength at multiaxial stress intensity is recognized to become extremely important in the future in terms of the elaboration of low-cycle fatigue evaluation of various structures including piping systems and reflection on those standards. This paper focuses on the evaluation method developed by the author, namely cumulative damage rule in consideration of multiaxial stress intensity, and explains the concept and the results of verification and evaluation. It also discusses the engineering problems of the current low cycle fatigue assessment technology that were clarified in the process of developing low-cycle fatigue assessment method based on multiaxial stress intensity. The conservative lifespan and somewhat more conservative actual lifetime of elbow piping can be estimated by the conventional 'revised universal slope method' and 'advanced revised universal slope method.' However, these are empirical rules, and the theoretical basis is not clear. From 'cumulative damage rule in consideration of multiaxial stress intensity,' the author calculated furthermore 'low cycle fatigue evaluation formula based on cumulative damage rule in consideration of multi-axial stress intensity,' and examined it. As a result, an evaluation formula that can reasonably assume the equivalent thermoplastic strain range could be obtained at half of the repeat count as targeted. Furthermore, at the stage where future high precision FEM analysis can be used, direct low-cycle fatigue life curve can be established. (A.O.)

  4. Cyclic deformation behaviour of austenitic steels at ambient and ...

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    Fatigue; cyclic deformation behaviour; metastable austenitic steel; .... Figure 4 shows a sequence of the basic diagrams which can be used to assess the fatigue .... well as the change of temperature and the development of the magnetic ...

  5. fatigue strength of reinforced concrete flexural members

    African Journals Online (AJOL)

    Dr Obe

    1980-03-01

    Mar 1, 1980 ... cyclic loads behave differently compared with static bending and can collapse due to the fatigue of concrete, reinforcement or both when maximum fatigue stresses of ... under low and medium load levels, than under high load ...

  6. Development of an in situ fatigue sensor.

    Science.gov (United States)

    2011-01-01

    A prototype in situ fatigue sensor has been designed, constructed and evaluated experimentally for its ability to monitor the accumulation of fatigue damage in a cyclically loaded steel structure, e.g., highway bridge. The sensor consists of multiple...

  7. First attempts towards the early detection of fatigued substructures using cyclic-loaded 20 MnMoNi 5 5 steel

    International Nuclear Information System (INIS)

    Dobmann, G.; Seibold, A.

    1992-01-01

    Materials subjected to cyclic loading undergo substructural changes which may affect service life. The low alloy, fine-grained structural steel 20 MnMoNi 5 5 is used to demonstrate how substructural changes detected using TEM techniques are a function of the number of cycles undergone. For a given cyclic loading the usage factor η=N/N f =0.5 can be derived. Initial investigations using nondestructive examination methods have indicated that substructural changes and magnetic variables can be correlated. (orig.)

  8. The Effect of Weld Reinforcement and Post-Welding Cooling Cycles on Fatigue Strength of Butt-Welded Joints under Cyclic Tensile Loading.

    Science.gov (United States)

    Araque, Oscar; Arzola, Nelson; Hernández, Edgar

    2018-04-12

    This research deals with the fatigue behavior of butt-welded joints, by considering the geometry and post-welding cooling cycles, as a result of cooling in quiet air and immersed in water. ASTM A-36 HR structural steel was used as the base metal for the shielded metal arc welding (SMAW) process with welding electrode E6013. The welding reinforcement was 1 mm and 3 mm, respectively; axial fatigue tests were carried out to determine the life and behavior in cracks propagation of the tested welded joints, mechanical characterization tests of properties in welded joints such as microhardness, Charpy impact test and metallographic analysis were carried out. The latter were used as input for the analysis by finite elements which influence the initiation and propagation of cracks and the evaluation of stress intensity factors (SIF). The latter led to obtaining the crack propagation rate and the geometric factor. The tested specimens were analyzed, by taking photographs of the cracks at its beginning in order to make a count of the marks at the origin of the crack. From the results obtained and the marks count, the fatigue crack growth rate and the influence of the cooling media on the life of the welded joint are validated, according to the experimental results. It can be concluded that the welded joints with a higher weld reinforcement have a shorter fatigue life. This is due to the stress concentration that occurs in the vicinity of the weld toe.

  9. Application of Galerkin meshfree methods to nonlinear thermo-mechanical simulation of solids under extremely high pulsed loading

    International Nuclear Information System (INIS)

    Ibáñez, Daniel Iglesias; García Orden, Juan C.; Brañas, B.; Carmona, J.M.; Molla, J.

    2013-01-01

    Highlights: • The paper presents a novel application of meshfree methods, valid for its implementation on a multibody framework. • Coupled nonlinear thermo-mechanical formulation is detailed and described in the reference configuration, as this allows to compute the shape functions only once. • We show the conditions in which future information induces inefficiency. • Beam parameters are the only information needed to apply the thermal load. • The solution procedure takes charge of updating the volumetric heat rate as the body moves and deforms. -- Abstract: Beam facing elements of the International Fusion Materials Irradiation Facility (IFMIF) Linear Particle Accelerator prototype (LIPAc) must stop 5–40 MeV D + ions with a peak current of 125 mA. The duty cycle of the beam loading varies from 0.1% to 100% (CW), depending on the device, with the ions being stopped in the first hundreds microns of the beam facing material. For intermediate duty cycles up to CW, the thermal load can be considered a heat flux load on the boundary, but this approximation gets too conservative as the duty cycle is reduced because the thermal diffusion becomes more important. Instant heat flux produced by the beam can reach up to 3 GW/m 2 in elements such as the beam dump and slits during short times of hundredths of microseconds. In these cases, the accuracy of the volumetric heat generation is critical for obtaining realistic results. Meshfree Galerkin methods discretize a continuum using scattered nodes. As opposed to FEM, no predefined connectivity is needed between the nodes, so C ∞ (infinitely differentiable) locally supported shape functions can be used to approximate both the trial and the test functions. This feature makes these type of methods well suited for those problems where the domain experiences very large deformations or has high gradients of the state variables. Radial basis (RBF) and moving least squares (MLS) functions have been applied to the

  10. Thermo-mechanical behavior of bituminous mixtures at low temperatures. Links between the binder characteristics and the mix properties; Comportement thermomecanique des enrobes bitumeux a basses temperatures: relations entre les proprietes du liant et de l'enrobe

    Energy Technology Data Exchange (ETDEWEB)

    Olard, F.

    2003-10-01

    This thesis has been realized within the framework of a partnership between the Ecole Nationale des TPE, APPIA and EUROVIA. The company Total has also been associated to this project. The study deals with the thermo-mechanical behavior of bituminous materials at low temperatures. The aim is to establish the links between the characteristics of the binder and the properties of bituminous mixes at low temperatures, and to better understand the existing low-temperature parameters and criteria for binders (or to propose new ones), related to the in-situ behavior of bituminous mixtures. A large experimental campaign has been carried out so as to fulfill this goal. After a bibliographical study on the rheology and the thermo-mechanical properties of (pure or modified) binders, putties and mixes, the experimental campaign carried out both in the small strain domain and in the large strain domain, is presented. The low temperature behavior of binders has been evaluated with three common fundamental tests: i)the complex modulus determination, ii)the Bending Beam Rheometer and iii)the tensile strength at a constant strain rate and constant temperatures. A new three point bending test on pre-notched bitumen beams has also been developed at the ENTPE. The low-temperature fracture properties of bitumens were studied at constant temperatures and cross-head speeds considering the Linear Elastic Fracture Mechanics (LEFM) assumptions. The thermo-mechanical behavior of bituminous mixtures has been studied by performing i)complex modulus tests, ii)measurements of the coefficient of thermal dilatation and contraction, iii)tensile tests at constant temperatures and strain rates, and iv)Thermal Stress Restrained Specimen Tests. Apart from the determination of some pertinent links between binder and mix properties and discriminating characteristics with regard to the thermal cracking of bituminous mixes at low temperatures, the analysis has also consisted in modeling the behavior of

  11. Analysis of the thermo-mechanical behaviour of the DEMO Water-Cooled Lithium Lead breeding blanket module under normal operation steady state conditions

    Energy Technology Data Exchange (ETDEWEB)

    Di Maio, P.A.; Arena, P. [Dipartimento di Energia, Ingegneria dell’Informazione e Modelli Matematici, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Aubert, J. [CEA Saclay, DEN/DANS/DM2S/SEMT, 91191 Gif sur Yvette Cedex (France); Bongiovì, G. [Dipartimento di Energia, Ingegneria dell’Informazione e Modelli Matematici, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Chiovaro, P., E-mail: pierluigi.chiovaro@unipa.it [Dipartimento di Energia, Ingegneria dell’Informazione e Modelli Matematici, Università di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Giammusso, R. [ENEA – C.R. Brasimone, 40032 Camugnano (Italy); Li Puma, A. [CEA Saclay, DEN/DANS/DM2S/SEMT, 91191 Gif sur Yvette Cedex (France); Tincani, A. [ENEA – C.R. Brasimone, 40032 Camugnano (Italy)

    2015-10-15

    Highlights: • A DEMO WCLL blanket module thermo-mechanical behaviour has been investigated. • Two models of the WCLL blanket module have been set-up adopting a code based on FEM. • The water flow domain in the module has been considered. • A set of uncoupled steady state thermo-mechanical analyses has been carried out. • Critical temperature is not overcome. Safety verifications are generally satisfied. - Abstract: Within the framework of DEMO R&D activities, a research cooperation has been launched between ENEA, the University of Palermo and CEA to investigate the thermo-mechanical behaviour of the outboard equatorial module of the DEMO1 Water-Cooled Lithium Lead (WCLL) blanket under normal operation steady state scenario. The research campaign has been carried out following a theoretical–computational approach based on the Finite Element Method (FEM) and adopting a qualified commercial FEM code. In particular, two different 3D FEM models (Model 1 and Model 2), reproducing respectively the central and the lateral poloidal–radial slices of the WCLL blanket module, have been set up. A particular attention has been paid to the modelling of water flow domain, within both the segment box channels and the breeder zone tubes, to simulate realistically the coolant-box thermal coupling. Results obtained are herewith reported and critically discussed.

  12. Technical support for GEIS: radioactive waste isolation in geologic formations. Volume 20. Thermo-mechanical stress analysis and development of thermal loading guidelines

    International Nuclear Information System (INIS)

    1978-04-01

    This volume is one of a 23-volume series which supplements a Contribution to Draft Generic Environmental Impact Statement on Commercial Waste Management: Radioactive Waste Isolation in Geologic Formations, Y/OWI/TM-44. The series provides a more complete technical basis for the preconceptual designs, resource requirements, and environmental source terms associated with isolating commercial LWR wastes in underground repositories in salt, granite, shale and basalt. Wastes are considered from three fuel cycles: uranium and plutonium recycling, no recycling of spent fuel, and uranium-only recycling. The thermo-mechanical analysis of proposed preconceptual repositories in granite, shale and basalt have been undertaken. The analysis, was conducted on three different levels of scale (i) Very Near Field (canister scale), (ii) Near Field (excavation scale) and (iii) Far Field (regional scale) studies. Three numerical methods were used to undertake the thermo-mechanical calculations; namely, the finite element method for thermal stress analysis, the boundary element method for thermal and thermal stress analysis and the semi-analytical method also for thermal and thermal stresses analysis. From the thermo-mechanical studies with simplifying assumptions on rock mass behavior where applicable, recommendations for areal thermal loadings to assure retrievability of the canisters and long term safety of the repository are given

  13. Microstructure evolution and mechanical properties of T15 high speed steel prepared by twin-atomiser spray forming and thermo-mechanical processing

    International Nuclear Information System (INIS)

    Zhang, Guoqing; Yuan, Hua; Jiao, Dongling; Li, Zhou; Zhang, Yong; Liu, Zhongwu

    2012-01-01

    Spray formed T15 high speed steel (HSS) billets were deposited using a state-of-the-art twin-atomiser spray forming facility. The effects of post thermo-mechanical processing (hot isostatic pressing and hot forging) and heat treatment on the microstructure and mechanical properties were investigated. As-deposited billet has a density over 99.3% of the theoretical value and no measurable macro-segregation was observed. The microstructure consists of the equiaxed grains with mean size of ∼18 μm and MC- and M 6 C-type carbides non-uniformly distributed inside the grains and along the grain boundaries. After optimal thermo-mechanical processing and heat treatment, the microstructure was composed of equiaxed fine tempered martensites, and refined M 6 C and MC spherical carbides particles uniformly distributed along the grain boundaries and inside the grains. The hardness reached HRC68 after thermo-mechanical processing, and the corresponding impact toughness and bending strength reached 27 J/cm 2 and 4600 MPa respectively. Although HIP cannot increase the bending strength significantly, it can effectively improve the impact toughness through refining and globurizing carbides.

  14. Thermo-mechanical and damage analyses of EAST carbon divertor under type-I ELMy H-mode operation

    Energy Technology Data Exchange (ETDEWEB)

    Li, W.X. [School of Nuclear Science and Technology, University of Science and Technology of China, Hefei 230026 (China); Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Song, Y.T. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); School of Nuclear Science and Technology, University of Science and Technology of China, Hefei 230026 (China); Ye, M.Y. [School of Nuclear Science and Technology, University of Science and Technology of China, Hefei 230026 (China); Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Peng, X.B., E-mail: pengxb@ipp.ac.cn [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Wu, S.T. [School of Nuclear Science and Technology, University of Science and Technology of China, Hefei 230026 (China); Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Qian, X.Y.; Zhu, C.C. [School of Nuclear Science and Technology, University of Science and Technology of China, Hefei 230026 (China)

    2016-04-15

    Highlights: • Type-I ELMy H-mode is one of the most severe operating environment in tokamak. • An actual time-history heat load has been used in thermo-mechanical analysis. • The analysis results are time-dependent during the whole discharge process. • The analysis could be very useful in evaluating the operational capability of the divertor. - Abstract: The lower carbon divertor has been used since 2008 in EAST, and many significant physical results, like the 410 s long pulse discharge and the 32 s H-mode operation, have been achieved. As the carbon divertor will still be used in the next few years while the injected auxiliary heating power would be increased gradually, it’s necessary to evaluate the operational capability of the carbon divertor under the heat loads during future operation. In this paper, an actual time-history heat load during type-I ELMy H-mode from EAST experiment, as one of the most severe operating environment in tokamak, has been used in the calculation and analysis. The finite element (FE) thermal and mechanical calculations have been carried out to analysis the stress and deformation of the carbon divertor during the heat loads. According to the results, the main impact on the overall temperature comes from the relative stable phase before and after the type-I ELMs and local peak load, and the transient thermal load such as type-I ELMy only has a significant effect on the surface temperature of the graphite tiles. The carbon divertor would work with high stress near the screw bolts in the current operational conditions, because of high preload and conservative frictional coefficient between the bolts and heatsink. For the future operation, new plasma facing materials (PFM) and divertor technology should be developed.

  15. Forearc structure in the Lesser Antilles inferred from depth to the Curie temperature and thermo-mechanical simulations

    Science.gov (United States)

    Gailler, Lydie; Arcay, Diane; Münch, Philippe; Martelet, Guillaume; Thinon, Isabelle; Lebrun, Jean-Frédéric

    2017-06-01

    Imaging deep active volcanic areas remains a challenge in our understanding of their activity and evolution, especially in subduction zones. Study of magnetic anomalies is appropriate to access such dynamics in depth. The magnetic anomaly pattern of the Lesser Antilles Arc (LAA) subduction is studied through Curie Point Depth (CPD), interpreted as the depth of the 580 °C isotherm, and developed to better assess the deep thermal structure of the arc. The depth of the estimated CPD exhibits a complex topography. Keeping in mind the overall uncertainty associated with this method, a main doming is evidenced below the Guadeloupe archipelago. Its apex is shifted towards the ancient arc, suggesting a very hot state of the fore-arc/arc domain. To better understand the LAA thermal state, we perform 2D thermo-mechanical simulations of the subduction zone. Recalling that magnetite is a serpentinization by-product, we simulate water transfer triggered by slab dehydration to test the assumption of fore-arc serpentinization suggested by the positive magnetic anomaly in the vicinity of the Guadeloupe archipelago. In this area, the subduction-induced arc lithosphere hydration and related weakening trigger a fast heating of the upper plate by basal convective removal. This process of fast arc lithosphere thinning may apply where simultaneously the volcanic arc is split in two and normal convergence is high enough. As serpentinization strongly decreases P-wave velocity, we propose a new interpretation of a published seismic profile below Guadeloupe. The seismic layer previously interpreted as the arc lower crust may rather be a layer of serpentinized mantle, as supported by spatial correlations between gravimetric and magnetic anomalies. Consequently, at the scale of Guadeloupe Island, the fore-arc Moho would be shallower than initially assumed, with a dome shape more consistent with both the extensive deformation active since the Oligocene in the inner fore-arc and the CPD doming.

  16. Electro-thermo-mechanical coupling analysis of deep drawing with resistance heating for aluminum matrix composites sheet

    Science.gov (United States)

    Zhang, Kaifeng; Zhang, Tuoda; Wang, Bo

    2013-05-01

    Recently, electro-plastic forming to be a focus of attention in materials hot processing research area, because it is a sort of energy-saving, high efficient and green manufacturing technology. An electro-thermo-mechanical model can be adopted to carry out the sequence simulation of aluminum matrix composites sheet deep drawing via electro-thermal coupling and thermal-mechanical coupling method. The first step of process is resistance heating of sheet, then turn off the power, and the second step is deep drawing. Temperature distribution of SiCp/2024Al composite sheet by resistance heating and sheet deep drawing deformation were analyzed. During the simulation, effect of contact resistances, temperature coefficient of resistance for electrode material and SiCp/2024Al composite on temperature distribution were integrally considered. The simulation results demonstrate that Sicp/2024Al composite sheet can be rapidly heated to 400° in 30s using resistances heating and the sheet temperature can be controlled by adjusting the current density. Physical properties of the electrode materials can significantly affect the composite sheet temperature distribution. The temperature difference between the center and the side of the sheet is proportional to the thermal conductivity of the electrode, the principal cause of which is that the heat transfers from the sheet to the electrode. SiCp/2024Al thin-wall part can be intactly manufactured at strain rate of 0.08s-1 and the sheet thickness thinning rate is limited within 20%, which corresponds well to the experimental result.

  17. Investigation of multi-stage cold forward extrusion process using coupled thermo-mechanical finite element analysis

    Science.gov (United States)

    Görtan, Mehmet Okan

    2018-05-01

    Cold extrusion processes are distinguished by their low material usage as well as great efficiency in the production of mid-range and large component series. Although majority of the cold extruded parts are produced using die systems containing multiple forming stages, this subject has rarely been investigated so far. Therefore, the characteristics of multi-stage cold forward rod extrusion is studied in the current work using thermo-mechanically coupled finite element (FE) analysis. A case hardening steel, 16MnCr5 (1.7131) was used as experimental material. Its strain, strain rate and temperature dependent mechanical characteristics were determined using compression testing and modeled in FE simulations via a Johnson-Cook material model. Friction coefficients for the same material while in contact with a tool steel (1.2379) were determined dependent on temperature and contact pressure using sliding compression test (SCT) and modeled by an adaptive friction model developed by the author. In the first set of simulations, rod material with a diameter of 14.9 mm was extruded down to a diameter of 9.6 mm in a single step using three different die opening angles (2α); 20°, 40° and 60°. In the second set of investigations, the same rod was reduced first to 12 mm and then to 9.6 mm in two steps within the same forming die. Press forces, contact normal stresses between extruded material and forming die, material temperature and axial stresses are compared in these two set of simulations and the differences are discussed.

  18. Thermo-Mechanical Effect on Poly Crystalline Boron Nitride Tool Life During Friction Stir Welding (Dwell Period)

    Science.gov (United States)

    Almoussawi, M.; Smith, A. J.

    2018-03-01

    Poly Crystalline Boron Nitride (PCBN) tool wear during the friction stir welding of high melting alloys is an obstacle to commercialize the process. This work simulates the friction stir welding process and tool wear during the plunge/dwell period of 14.8 mm EH46 thick plate steel. The Computational Fluid Dynamic (CFD) model was used for simulation and the wear of the tool is estimated from temperatures and shear stress profile on the tool surface. Two sets of tool rotational speeds were applied including 120 and 200 RPM. Seven plunge/dwell samples were prepared using PCBN FSW tool, six thermocouples were also embedded around each plunge/dwell case in order to record the temperatures during the welding process. Infinite focus microscopy technique was used to create macrographs for each case. The CFD result has been shown that a shear layer around the tool shoulder and probe-side denoted as thermo-mechanical affected zone (TMAZ) was formed and its size increase with tool rotational speed increase. Maximum peak temperature was also found to increase with tool rotational speed increase. PCBN tool wear under shoulder was found to increase with tool rotational speed increase as a result of tool's binder softening after reaching to a peak temperature exceeds 1250 °C. Tool wear also found to increase at probe-side bottom as a result of high shear stress associated with the decrease in the tool rotational speed. The amount of BN particles revealed by SEM in the TMAZ were compared with the CFD model.

  19. Production, pathways and budgets of melts in mid-ocean ridges: An enthalpy based thermo-mechanical model

    Science.gov (United States)

    Mandal, Nibir; Sarkar, Shamik; Baruah, Amiya; Dutta, Urmi

    2018-04-01

    Using an enthalpy based thermo-mechanical model we provide a theoretical evaluation of melt production beneath mid-ocean ridges (MORs), and demonstrate how the melts subsequently develop their pathways to sustain the major ridge processes. Our model employs a Darcy idealization of the two-phase (solid-melt) system, accounting enthalpy (ΔH) as a function of temperature dependent liquid fraction (ϕ). Random thermal perturbations imposed in this model set in local convection that drive melts to flow through porosity controlled pathways with a typical mushroom-like 3D structure. We present across- and along-MOR axis model profiles to show the mode of occurrence of melt-rich zones within mushy regions, connected to deeper sources by single or multiple feeders. The upwelling of melts experiences two synchronous processes: 1) solidification-accretion, and 2) eruption, retaining a large melt fraction in the framework of mantle dynamics. Using a bifurcation analysis we determine the threshold condition for melt eruption, and estimate the potential volumes of eruptible melts (∼3.7 × 106 m3/yr) and sub-crustal solidified masses (∼1-8.8 × 106 m3/yr) on an axis length of 500 km. The solidification process far dominates over the eruption process in the initial phase, but declines rapidly on a time scale (t) of 1 Myr. Consequently, the eruption rate takes over the solidification rate, but attains nearly a steady value as t > 1.5 Myr. We finally present a melt budget, where a maximum of ∼5% of the total upwelling melt volume is available for eruption, whereas ∼19% for deeper level solidification; the rest continue to participate in the sub-crustal processes.

  20. Thermo-Mechanical Effect on Poly Crystalline Boron Nitride Tool Life During Friction Stir Welding (Dwell Period)

    Science.gov (United States)

    Almoussawi, M.; Smith, A. J.

    2018-05-01

    Poly Crystalline Boron Nitride (PCBN) tool wear during the friction stir welding of high melting alloys is an obstacle to commercialize the process. This work simulates the friction stir welding process and tool wear during the plunge/dwell period of 14.8 mm EH46 thick plate steel. The Computational Fluid Dynamic (CFD) model was used for simulation and the wear of the tool is estimated from temperatures and shear stress profile on the tool surface. Two sets of tool rotational speeds were applied including 120 and 200 RPM. Seven plunge/dwell samples were prepared using PCBN FSW tool, six thermocouples were also embedded around each plunge/dwell case in order to record the temperatures during the welding process. Infinite focus microscopy technique was used to create macrographs for each case. The CFD result has been shown that a shear layer around the tool shoulder and probe-side denoted as thermo-mechanical affected zone (TMAZ) was formed and its size increase with tool rotational speed increase. Maximum peak temperature was also found to increase with tool rotational speed increase. PCBN tool wear under shoulder was found to increase with tool rotational speed increase as a result of tool's binder softening after reaching to a peak temperature exceeds 1250 °C. Tool wear also found to increase at probe-side bottom as a result of high shear stress associated with the decrease in the tool rotational speed. The amount of BN particles revealed by SEM in the TMAZ were compared with the CFD model.

  1. Thermo-mechanical characterization of epoxy nanocomposites with different carbon nanotube distributions obtained by solvent aided and direct mixing.

    Directory of Open Access Journals (Sweden)

    M. Zarrelli

    2012-07-01

    Full Text Available Two different routes, namely solvent aided dispersion and direct mixing, were employed to disperse Multi-Walled Carbon Nanotubes (MWNTs into a mono-component epoxy system used as matrix for advanced composites. In the first route, MWCNTs were diluted in three different solvents (acetone, sodium dodecyl sulfate and ethanol and then mixed with the matrix by tip sonication. In the second case, carbonaceous nanoparticles were added directly into the hosting system and dispersion was carried out by using three different techniques (mechanical stirring, magnetic agitation and tip sonication. The effects of the solvents and agitation energy were investigated by optical microscopy at micron level, in order assess the more efficient dispersion procedure for the considered epoxy system. It was demonstrated that parameters associated with direct mixing rather than solvent solubility govern MWCNT dispersion. Optical analysis of the nanocomposite morphology evidenced a very low density of MWCNTs micron sized aggregates in the case of direct mixed tip sonicated samples if compared to those obtained by solution aided dispersion. In addition, nanocomposites obtained by sonication showed the lowest density of MWCNTs micron sized aggregates, also when compared with mechanically and magnetically stirred system. Dynamic Mechanical Analysis (DMA and Thermo-Mechanical Analysis (TMA results confirm the final result that among the considered direct mixing techniques, the direct tip sonication represents the most efficient route for MWCNT dispersion. Moreover, the mixing temperature of the hosting matrix system represents a fundamental feature in enhancing the MWCNT de-bundling and dispersion. Small X-ray Scattering analysis revealed that a nanosized structure of nanotubes is formed in the case of the tip sonicated samples that is heuristically correlated with both the maximum enhancement of mechanical modulus and the maximum reduction of thermal expansion coefficients.

  2. Fatigue and fracture: Overview

    Science.gov (United States)

    Halford, G. R.

    1984-01-01

    A brief overview of the status of the fatigue and fracture programs is given. The programs involve the development of appropriate analytic material behavior models for cyclic stress-strain-temperature-time/cyclic crack initiation, and cyclic crack propagation. The underlying thrust of these programs is the development and verification of workable engineering methods for the calculation, in advance of service, of the local cyclic stress-strain response at the critical life governing location in hot section compounds, and the resultant crack initiation and crack growth lifetimes.

  3. Fatigue analysis of a structure with welds considering metallurgical discontinuities

    International Nuclear Information System (INIS)

    Cabrillat, M.T.; Lejeail, Y.

    1995-01-01

    Within the frameworks of a creep-fatigue experimental program, called EVASION, thermo-mechanical tests were conducted on two mock-ups, the first one was fully machined and the second one welded and then machined (in order to eliminate geometrical discontinuities, thus only leaving metallurgical discontinuities). These two mock-ups were submitted to exactly the same loading history. Plastic analyses with a correct description of mechanical properties and fatigue strength of materials are conducted and compared with experimental results in order to highlight the influence of the weld. (author). 3 refs., 4 figs., 3 tabs

  4. A new code for predicting the thermo-mechanical and irradiation behavior of metallic fuels in sodium fast reactors

    Energy Technology Data Exchange (ETDEWEB)

    Karahan, Aydin, E-mail: karahan@mit.ed [Center for Advanced Nuclear Energy Systems, Nuclear Science and Engineering Department, Massachusetts Institute of Technology (United States); Buongiorno, Jacopo [Center for Advanced Nuclear Energy Systems, Nuclear Science and Engineering Department, Massachusetts Institute of Technology (United States)

    2010-01-31

    An engineering code to predict the irradiation behavior of U-Zr and U-Pu-Zr metallic alloy fuel pins and UO{sub 2}-PuO{sub 2} mixed oxide fuel pins in sodium-cooled fast reactors was developed. The code was named Fuel Engineering and Structural analysis Tool (FEAST). FEAST has several modules working in coupled form with an explicit numerical algorithm. These modules describe fission gas release and fuel swelling, fuel chemistry and restructuring, temperature distribution, fuel-clad chemical interaction, and fuel and clad mechanical analysis including transient creep-fracture for the clad. Given the fuel pin geometry, composition and irradiation history, FEAST can analyze fuel and clad thermo-mechanical behavior at both steady-state and design-basis (non-disruptive) transient scenarios. FEAST was written in FORTRAN-90 and has a simple input file similar to that of the LWR fuel code FRAPCON. The metal-fuel version is called FEAST-METAL, and is described in this paper. The oxide-fuel version, FEAST-OXIDE is described in a companion paper. With respect to the old Argonne National Laboratory code LIFE-METAL and other same-generation codes, FEAST-METAL emphasizes more mechanistic, less empirical models, whenever available. Specifically, fission gas release and swelling are modeled with the GRSIS algorithm, which is based on detailed tracking of fission gas bubbles within the metal fuel. Migration of the fuel constituents is modeled by means of thermo-transport theory. Fuel-clad chemical interaction models based on precipitation kinetics were developed for steady-state operation and transients. Finally, a transient intergranular creep-fracture model for the clad, which tracks the nucleation and growth of the cavities at the grain boundaries, was developed for and implemented in the code. Reducing the empiricism in the constitutive models should make it more acceptable to extrapolate FEAST-METAL to new fuel compositions and higher burnup, as envisioned in advanced sodium

  5. A new code for predicting the thermo-mechanical and irradiation behavior of metallic fuels in sodium fast reactors

    International Nuclear Information System (INIS)

    Karahan, Aydin; Buongiorno, Jacopo

    2010-01-01

    An engineering code to predict the irradiation behavior of U-Zr and U-Pu-Zr metallic alloy fuel pins and UO 2 -PuO 2 mixed oxide fuel pins in sodium-cooled fast reactors was developed. The code was named Fuel Engineering and Structural analysis Tool (FEAST). FEAST has several modules working in coupled form with an explicit numerical algorithm. These modules describe fission gas release and fuel swelling, fuel chemistry and restructuring, temperature distribution, fuel-clad chemical interaction, and fuel and clad mechanical analysis including transient creep-fracture for the clad. Given the fuel pin geometry, composition and irradiation history, FEAST can analyze fuel and clad thermo-mechanical behavior at both steady-state and design-basis (non-disruptive) transient scenarios. FEAST was written in FORTRAN-90 and has a simple input file similar to that of the LWR fuel code FRAPCON. The metal-fuel version is called FEAST-METAL, and is described in this paper. The oxide-fuel version, FEAST-OXIDE is described in a companion paper. With respect to the old Argonne National Laboratory code LIFE-METAL and other same-generation codes, FEAST-METAL emphasizes more mechanistic, less empirical models, whenever available. Specifically, fission gas release and swelling are modeled with the GRSIS algorithm, which is based on detailed tracking of fission gas bubbles within the metal fuel. Migration of the fuel constituents is modeled by means of thermo-transport theory. Fuel-clad chemical interaction models based on precipitation kinetics were developed for steady-state operation and transients. Finally, a transient intergranular creep-fracture model for the clad, which tracks the nucleation and growth of the cavities at the grain boundaries, was developed for and implemented in the code. Reducing the empiricism in the constitutive models should make it more acceptable to extrapolate FEAST-METAL to new fuel compositions and higher burnup, as envisioned in advanced sodium reactors

  6. Subsurface crack initiation and propagation mechanisms in gigacycle fatigue

    International Nuclear Information System (INIS)

    Huang Zhiyong; Wagner, Daniele; Bathias, Claude; Paris, Paul C.

    2010-01-01

    In the very high cycle regime (N f > 10 7 cycles) cracks can nucleate on inclusions, 'supergrains' and pores, which leads to fish-eye propagation around the defect. The initiation from an inclusion or other defect is almost equal to the total crack growth lifetime, perhaps much more than 99% of this lifetime in many cases. Integration of the Paris law allows one to predict the number of cycles to crack initiation. A cyclic plastic zone around the crack exists, and recording the surface temperature of the sample during the test may allow one to follow crack propagation and determine the number of cycles to crack initiation. A thermo-mechanical model has been developed. In this study several fish-eyes from various materials have been observed by scanning electron microscopy, and the fractographic results analyzed as they related to the mechanical and thermo-mechanical models.

  7. Damage and fatigue crack growth of Eurofer steel first wall mock-up under cyclic heat flux loads. Part 2: Finite element analysis of damage evolution

    International Nuclear Information System (INIS)

    You, Jeong-Ha

    2014-01-01

    Highlights: • The surface heat flux load of 3.5 MW/m 2 produced substantial stresses and inelastic strains in the heat-loaded surface region, especially at the notch root. • The notch root exhibited a typical notch effect such as stress concentration and localized inelastic yield leading to a preferred damage development. • The predicted damage evolution feature agrees well with the experimental observation. • The smooth surface also experiences considerable stresses and inelastic strains. However, the stress intensity and the amount of inelastic deformation are not high enough to cause any serious damage. • The level of maximum inelastic strain is higher at the notch root than at the smooth surface. On the other hand, the amplitude of inelastic strain variation is comparable at both positions. • The amount of inelastic deformation is significantly affected by the length of pulse duration time indicating the important role of creep. - Abstract: In the preceding companion article (part 1), the experimental results of the high-heat-flux (3.5 MW/m 2 ) fatigue tests of a Eurofer bare steel first wall mock-up was presented. The aim was to investigate the damage evolution and crack initiation feature. The mock-up used there was a simplified model having only basic and generic structural feature of an actively cooled steel FW component for DEMO reactor. In that study, it was found that microscopic damage was formed at the notch root already in the early stage of the fatigue loading. On the contrary, the heat-loaded smooth surface exhibited no damage up to 800 load cycles. In this paper, the high-heat-flux fatigue behavior is investigated with a finite element analysis to provide a theoretical interpretation. The thermal fatigue test was simulated using the coupled damage-viscoplastic constitutive model developed by Aktaa. The stresses, inelastic deformation and damage evolution at the notch groove and at the smooth surface are compared. The different damage

  8. 2nd IAEA research coordination meeting on collection and evaluation of reference data for thermo-mechanical properties of fusion reactor plasma facing materials. Summary report

    International Nuclear Information System (INIS)

    Langley, R.A.

    1996-08-01

    The proceedings and results of the 2nd IAEA Research Coordination Meeting on ''Collection and Evaluation of Reference Data for Thermo-mechanical Properties of Fusion Reactor Plasma Facing Materials'' held on March 25, 26 and 27, 1996 at the IAEA Headquarters in Vienna are briefly described. This report includes a summary of presentations made by the meeting participants, the results of discussions amongst the participants regarding the status of data, publication of a multi-author review paper and recommendations regarding future work. (author). 1 tab

  9. Improvement of high temperature fatigue lifetime in AZ91 magnesium alloy by heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Mokhtarishirazabad, Mehdi [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Azadi, Mohammad, E-mail: m_azadi@ip-co.com [Fatigue and Wear Workgroup, Irankhodro Powertrain Company (IPCO), Tehran (Iran, Islamic Republic of); Hossein Farrahi, Gholam [School of Mechanical Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Winter, Gerhard; Eichlseder, Wilfred [Chair of Mechanical Engineering, University of Leoben, Leoben (Austria)

    2013-12-20

    In the present paper, an improvement in high temperature fatigue properties of the AZ91 magnesium alloy with rare earth elements has been obtained by a typical heat treatment, denoted by T6. For this objective, out-of-phase thermo-mechanical fatigue, room temperature and high temperature low cycle fatigue tests are performed to compare lifetimes. Several rare earth elements are initially added to the AZ91 alloy during a gravity casting process in permanent molds. Also, the type of the heat treatment is examined. Results of specimens with only the solution (the T4 heat treatment) and the solution with the ageing process (the T6 heat treatment) are compared under isothermal fatigue loadings. Microstructural investigations are carried out, before and after fatigue experiments to demonstrate the heat treatment effect. Results showed that both low cycle fatigue and thermo-mechanical fatigue of the alloy at high temperatures increases tremendously after the T6 heat treatment. This behavior attributes to the variation of the ductility, which was a result of microstructural changes during the heat treatment and the varying temperature in fatigue tests.

  10. Improvement of high temperature fatigue lifetime in AZ91 magnesium alloy by heat treatment

    International Nuclear Information System (INIS)

    Mokhtarishirazabad, Mehdi; Azadi, Mohammad; Hossein Farrahi, Gholam; Winter, Gerhard; Eichlseder, Wilfred

    2013-01-01

    In the present paper, an improvement in high temperature fatigue properties of the AZ91 magnesium alloy with rare earth elements has been obtained by a typical heat treatment, denoted by T6. For this objective, out-of-phase thermo-mechanical fatigue, room temperature and high temperature low cycle fatigue tests are performed to compare lifetimes. Several rare earth elements are initially added to the AZ91 alloy during a gravity casting process in permanent molds. Also, the type of the heat treatment is examined. Results of specimens with only the solution (the T4 heat treatment) and the solution with the ageing process (the T6 heat treatment) are compared under isothermal fatigue loadings. Microstructural investigations are carried out, before and after fatigue experiments to demonstrate the heat treatment effect. Results showed that both low cycle fatigue and thermo-mechanical fatigue of the alloy at high temperatures increases tremendously after the T6 heat treatment. This behavior attributes to the variation of the ductility, which was a result of microstructural changes during the heat treatment and the varying temperature in fatigue tests

  11. Simulation of the irradiation-induced micro-thermo-mechanical behaviors evolution in ADS nuclear fuel pellets

    Science.gov (United States)

    Ding, Shurong; Zhao, Yunmei; Wan, Jibo; Gong, Xin; Wang, Canglong; Yang, Lei; Huo, Yongzhong

    2013-11-01

    An Accelerator Driven System (ADS) is dedicated to Minor Actinides (MA) transmutation. The fuels for ADS are highly innovative, which are composite fuel pellets with the fuel particles containing MA phases dispersed in a MgO or Mo matrix. Assuming that the fuel particles are distributed periodically in the MgO matrix, a three-dimensional finite element model is developed. The three-dimensional incremental large-deformation constitutive relations for the fuel particles and matrix are separately built, and a method is accordingly constructed to implement simulation of the micro-thermo-mechanical behaviors evolution. Evolutions of the temperature and mechanical fields are given and discussed. With irradiation creep included in the MgO matrix constitutive relation, the conclusions can be drawn as that (1) irradiation creep has a remarkable effect on the mechanical behaviors evolution in the matrix; (2) irradiation creep plays an important role in the damage mechanism interpretation of ceramic matrix fuel pellets. Thermal conductivity The thermal conductivity model is adopted as KUO2 = K0·FD·FP·FM·FR, which was proposed by Lucuta et al. [10] to adapt to the high burnup conditions with consideration of the effects of temperature, burnup, porosity and fission products. K0 is the thermal conductivity of fully dense un-irradiated UO2, as Eq. (1) in W/m K; FD, FP are the adjust factors reflecting the effects of dissolved and precipitated fission products; FM and FR are factors due to porosity and irradiation effects. The adopted thermal conductivity varies with temperature and burnup, which expresses its degradation with burnup, with the terms as k0={1}/{0.0375+2.165×10-4T}+{4.715×109}/{T2}exp-{16361}/{T} FD={1.09}/{B3.265}+{0.0643}/{√{B}}√{T}artan{1}/{1.09/B3.265}+{0.0643}/{√{B}}√{T} FP=1+0.019B/3-0.019B{1}/{1+exp(1200-T100)} FM={1-P}/{1+(s-1)P} FR=1-{0.2}/{1+expT-90080} Thermal expansion The engineering strain of thermal expansion [11] is given as {ΔL}/{L0

  12. MODELS OF FATIGUE LIFE CURVES IN FATIGUE LIFE CALCULATIONS OF MACHINE ELEMENTS – EXAMPLES OF RESEARCH

    Directory of Open Access Journals (Sweden)

    Grzegorz SZALA

    2014-03-01

    Full Text Available In the paper there was attempted to analyse models of fatigue life curves possible to apply in calculations of fatigue life of machine elements. The analysis was limited to fatigue life curves in stress approach enabling cyclic stresses from the range of low cycle fatigue (LCF, high cycle fatigue (HCF, fatigue limit (FL and giga cycle fatigue (GCF appearing in the loading spectrum at the same time. Chosen models of the analysed fatigue live curves will be illustrated with test results of steel and aluminium alloys.

  13. Correlation between some thermo-mechanical and physico-chemical properties in multi-component glasses of Se-Te-Sn-Cd system

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Amit; Mehta, Neeraj [Banaras Hindu University, Department of Physics, Institute of Science, Varanasi (India)

    2017-06-15

    The glass transition phenomenon is guided by the swift cooling of a melt (glass-forming liquid). Consequently, the glass as a final product consists of a considerable number of micro-voids having the size of the order of atomic and/or molecular sizes. The model of free volume fluctuation helps in describing the diverse physico-chemical properties of amorphous materials (like glasses and polymers). This theory is based on the fraction of fluctuation free frozen at the glass transition temperature and it forms a basis for determination of various significant thermo-mechanical properties. In the present work, Vickers hardness test method is employed that provides useful information concerning the mechanical behavior of brittle solids. The present work emphasizes the results of micro-indentation measurements on recently synthesized novel Se{sub 78-x}Te{sub 20}Sn{sub 2}Cd{sub x} glassy system. Basic thermo-mechanical parameters such as micro-hardness, volume (V{sub h}), formation energy (E{sub h}) of micro-voids in the glassy network and modulus of elasticity (E) have been determined and their variation with glass composition has been investigated. (orig.)

  14. Effect of Multipass TIG and Activated TIG Welding Process on the Thermo-Mechanical Behavior of 316LN Stainless Steel Weld Joints

    Science.gov (United States)

    Ganesh, K. C.; Balasubramanian, K. R.; Vasudevan, M.; Vasantharaja, P.; Chandrasekhar, N.

    2016-04-01

    The primary objective of this work was to develop a finite element model to predict the thermo-mechanical behavior of an activated tungsten inert gas (ATIG)-welded joint. The ATIG-welded joint was fabricated using 10 mm thickness of 316LN stainless steel plates in a single pass. To distinguish the merits of ATIG welding process, it was compared with manual multipass tungsten inert gas (MPTIG)-welded joint. The ATIG-welded joint was fabricated with square butt edge configuration using an activating flux developed in-house. The MPTIG-welded joint was fabricated in thirteen passes with V-groove edge configuration. The finite element model was developed to predict the transient temperature, residual stress, and distortion of the welded joints. Also, microhardness, impact toughness, tensile strength, ferrite measurement, and microstructure were characterized. Since most of the recent publications of ATIG-welded joint was focused on the molten weld pool dynamics, this research work gives an insight on the thermo-mechanical behavior of ATIG-welded joint over MPTIG-welded joint.

  15. Correlation between some thermo-mechanical and physico-chemical properties in multi-component glasses of Se-Te-Sn-Cd system

    Science.gov (United States)

    Kumar, Amit; Mehta, Neeraj

    2017-06-01

    The glass transition phenomenon is guided by the swift cooling of a melt (glass-forming liquid). Consequently, the glass as a final product consists of a considerable number of micro-voids having the size of the order of atomic and/or molecular sizes. The model of free volume fluctuation helps in describing the diverse physico-chemical properties of amorphous materials (like glasses and polymers). This theory is based on the fraction of fluctuation free frozen at the glass transition temperature and it forms a basis for determination of various significant thermo-mechanical properties. In the present work, Vickers hardness test method is employed that provides useful information concerning the mechanical behavior of brittle solids. The present work emphasizes the results of micro-indentation measurements on recently synthesized novel Se78- x Te20Sn2Cd x glassy system. Basic thermo-mechanical parameters such as micro-hardness, volume ( V h), formation energy ( E h) of micro-voids in the glassy network and modulus of elasticity ( E) have been determined and their variation with glass composition has been investigated.

  16. Correlation between some thermo-mechanical and physico-chemical properties in multi-component glasses of Se-Te-Sn-Cd system

    International Nuclear Information System (INIS)

    Kumar, Amit; Mehta, Neeraj

    2017-01-01

    The glass transition phenomenon is guided by the swift cooling of a melt (glass-forming liquid). Consequently, the glass as a final product consists of a considerable number of micro-voids having the size of the order of atomic and/or molecular sizes. The model of free volume fluctuation helps in describing the diverse physico-chemical properties of amorphous materials (like glasses and polymers). This theory is based on the fraction of fluctuation free frozen at the glass transition temperature and it forms a basis for determination of various significant thermo-mechanical properties. In the present work, Vickers hardness test method is employed that provides useful information concerning the mechanical behavior of brittle solids. The present work emphasizes the results of micro-indentation measurements on recently synthesized novel Se_7_8_-_xTe_2_0Sn_2Cd_x glassy system. Basic thermo-mechanical parameters such as micro-hardness, volume (V_h), formation energy (E_h) of micro-voids in the glassy network and modulus of elasticity (E) have been determined and their variation with glass composition has been investigated. (orig.)

  17. Thermo-mechanical treatment for improvement of superplasticity of SUS304; SUS304 no chososei kyodo kaizen no tame no kako netsu shori

    Energy Technology Data Exchange (ETDEWEB)

    Kato, M.; Torisaka, Y. [Mechanical Engineering Lab., Tokyo (Japan)

    1998-01-25

    Thermo-mechanical treatment was given to improve further the superplastic behavior of SUS 304 stainless steel. In the SUS 304, martensite phase produced by the processing induced transformation may be reversely transformed to the primary austenite phase by high-temperature heating. Crystal grain size is micronized to 1 {mu} m by combining this reverse transformation and recrystallization of the austenite phase. However, the straining rate at that time is as extremely low as 1 times 10 {sup -4}/s or lower, which is insufficient for an industrial material. Therefore, the SUS 304 processed as described above was given again a series of thermo-mechanical treatment of the similar forced cold processing and annealing to ultra-micronize the crystalline particles. Majority of the crystalline particles have come to have a grain size of several hundred nm. This test piece showed a total elongation of 400% or more at a test temperature of 973 K and a straining rate of 1.8 times 10 {sup -3}/s or lower. In addition, the straining rate sensitivity index `m` at that time was 0.45 or higher. The superplastic deformation of the SUS 304 has a high possibility of being governed by dynamic recrystallization. 4 refs., 7 figs., 1 tab.

  18. Effects on the Thermo-Mechanical and Crystallinity Properties of Nylon 6,6 Electrospun Fibres Reinforced with One Dimensional (1D and Two Dimensional (2D Carbon

    Directory of Open Access Journals (Sweden)

    Francisco Medellín-Rodríguez

    2013-08-01

    Full Text Available Electrospun one dimensional (1D and two dimensional (2D carbon based polymer nanocomposites are studied in order to determine the effect provided by the two differently structured nanofillers on crystallinity and thermo-mechanical properties of the nanofibres. The nanomaterials studied are pristine carbon nanotubes, oxidised carbon nanotubes, reduced graphene oxide and graphene oxide. Functional groups associated with the order structure of the polymers are analysed by infrared and Raman spectroscopies; the morphology is studied by scanning electron microscopy and the crystallinity properties are investigated by differential scanning calorimetry and X-ray diffraction. Differences in crystallisation behaviour between 1D and 2D carbon based nanofibres are shown by their crystallinity degree and their crystal sizes. The nanocomposite crystal sizes perpendicular to the plane (100 decrease with nanofiller content in all cases. The crystallinity trend and crystal sizes are in accordance with storage modulus response. The results also suggest that functionalisation favours interfacial bonding and dispersion of the nanomaterials within the polymer matrix. As a consequence the number of nucleating sites increases which in turn decreases the crystal size in the nanocomposites. These features explain the improved thermo-mechanical properties in the nanocomposites.

  19. Water-cooled lithium-lead box-shaped blanket concept for Demo: thermo-mechanical optimization and manufacturing sequence proposal

    International Nuclear Information System (INIS)

    Baraer, L.; Dinot, N.; Giancarli, L.; Proust, E.; Salavy, J.F.; Severi, Y.; Quintric-Bossy, J.

    1992-01-01

    The development of the water-cooled lithium-lead box-shaped blanket concept for DEMO has now reached the stage of thermo-mechanical optimization. In the previous design phases the preliminary dimensioning of the cooling circuit has permitted to define the water proportions required in the breeder region and to demonstrate, after a minimization of steel proportion and thicknesses, that this concept could reach tritium breeding self-sufficiency. In the present analysis the location of the coolant pipes has been optimized for the whole equatorial plane cross-section of both inboard and outboard segments in order to maintain the maximum Pb-17Li/steel interface temperature below 480 deg C and to minimize the thermal gradients along the steel structures. The consequent thermo-mechanical analysis has shown that the thermal stresses always remain below the allowable limits. Segment fabricability and removal are the next design issues to be analyzed. Within this strategy, a first manufactury sequence for the outboard segment is proposed

  20. Creep-fatigue crack initiation assessment on thick circumferentially notched 316L tubes under cyclic thermal shocks and uniform tension with the σd approach

    International Nuclear Information System (INIS)

    Michel, B.; Poette, C.

    1997-01-01

    For crack initiation assessment under creep fatigue loading, in high temperature Fast Reactor's components, specific approaches based on fracture mechanics analysis had to be developed. In the present paper the crack initiation assessment method proposed in the A16 document is presented. The so called ''σ d method'' is also validated on experimental results for tubular specimens with internal axisymmetric surface cracks. Experimental data are extracted from the TERFIS program carried out on a sodium test device at the CEA Cadarache. Metallurgical examinations on TERFIS specimens confirm that the initiation assessment of the ''σ d '' approach is conservative even for a different geometry than the CT specimen on which the method was set up. However, the conservatism is reduced when the creep residual stress field is relaxed during the hold time. An investigation concerning this last point is needed in order to know if relaxing the stress, when using a lower bound of the mechanical properties, always keeps a safety margin. (author). 14 refs, 10 figs, 4 tabs

  1. Two key improvements to enhance the thermo-mechanic performances of accelerator grids for neutral beam injectors

    Energy Technology Data Exchange (ETDEWEB)

    Agostinetti, P., E-mail: piero.agostinetti@igi.cnr.it [Consorzio RFX (CNR, ENEA, INFN, Università di Padova, Acciaierie Venete SpA), Corso Stati Uniti 4, 35127 Padova (Italy); Chitarin, G. [Consorzio RFX (CNR, ENEA, INFN, Università di Padova, Acciaierie Venete SpA), Corso Stati Uniti 4, 35127 Padova (Italy); University of Padova, Department of Engineering and Management, strad. S. Nicola 3, 36100 Vicenza (Italy); Gambetta, G.; Marcuzzi, D. [Consorzio RFX (CNR, ENEA, INFN, Università di Padova, Acciaierie Venete SpA), Corso Stati Uniti 4, 35127 Padova (Italy)

    2016-11-01

    Highlights: • The grids of MITICA and ITER NBIs are subjected to huge heat loads. • With a standard design, fatigue life of the grids was below the ITER requirements. • Thanks to NICE and SRS improvements, ITER requirements are now satisfied. - Abstract: The MITICA experiment (Megavolt ITER Injector & Concept Advancement) is the prototype and the test bed of the Heating and Current Drive Neutral Beam Injectors, which will be necessary for the full-performance exploitation of ITER. MITICA injector experiments shall demonstrate the reliable and accurate emission of a 17 MW beam of neutral particles for duration up to 1 hour, fulfilling ITER specific requirements. The accelerator grids are among the most critical parts of this experiment, because they must fulfill several operational requirements and at the same time satisfy the fatigue verifications according to the ITER Structural Design Criteria for In-vessel Components (SDC-IC). After about two years of continuous development, two design improvements were found to effectively increase the fatigue life of the grids up to the requested values. The first method was to adopt a novel shape of the cooling channels inside the grids, called Nozzle Island Cooling Enhancement (NICE) and able to provide a high performance cooling without exceeding the limits on the pressure drop through the grids. The second, called Stress Relieving Slits (SRS), was to introduce suitable slits in the grids, whose design was iteratively optimized until they were able to significantly reduce the stress/strain peaks due to thermal gradients. The NICE and SRS design solutions, here described in detail, were found to be key improvements in order to obtain a design of the grids able to satisfy all the operating requirements and all the structural verifications according to the ITER criteria.

  2. Straightforward Downsizing of Inclusions in NiTi Alloys: A New Generation of SMA Wires with Outstanding Fatigue Life

    Science.gov (United States)

    Coda, Alberto; Cadelli, Andrea; Zanella, Matteo; Fumagalli, Luca

    2018-03-01

    One of most debated aspects around Nitinol quality is microcleanliness, nowadays considered as the main factor affecting fatigue life. Recent results demonstrate that fatigue is undoubtedly associated with inclusions which can act as crack initiators. However, type, size, and distribution of such particles have been observed to strongly depend on Ni/Ti ratio as well as melting and thermo-mechanical processes. Therefore, if a general reduction of non-metallic inclusions is expected to generate a beneficial effect in improving lifetime of Nitinol, on the other hand this necessarily involves a hard review of both material melting and processing. In this work, the characterization of the fatigue behavior of SMA wires with diameter below 100 µm is presented. The wires were prepared by a peculiar, non-standard combination of melting and thermo-mechanical processes (Clean Melt technology). Thermo-mechanical cycling was carried out and the fracture surfaces of all failed wires were investigated by scanning electron microscopy. A robust set of data was collected and analyzed by using the statistics of extremes. Results clearly demonstrate that in the new NiTi Clean Melt alloy the maximum inclusion size and area fraction are significantly reduced compared to standard Nitinol. This offers meaningful improvement in fatigue resistance over standard wires.

  3. Influence of Microstructure on the Fatigue Crack Growth of A516 in Hydrogen

    Science.gov (United States)

    Wachob, Harry F.; Nelson, Howard G.

    1980-01-01

    Some day hydrogen may be used as a viable energy storage and transport medium within the United States. Hydrogen gas may be used to dilute and extend our present methane supply as a blend or may even be used in its pure elemental form as a primary fuel. Independent of the methods of production, storage, and distribution, the interaction of hydrogen with its containment material will play an integral role in the success of a hydrogen energy program. Presently, the selection of hydrogen containment materials can be made such that the material will remain reasonably free from environmental degradation; however, costly alloying additions are required. Unfortunately, high alloy steels are economically prohibitive when large-scale hydrogen energy storage, transmission, and conversion systems are desired. Therefore, in order to implement such hydrogen energy systems in the future, existing low-cost materials must be improved via mechanical, thermal, or thermo-mechanical processing methods or new low-cost materials which are compatible with hydrogen must be developed. Originally, low strength, low alloy steels at room temperature were thought to be immune to hydrogen gas embrittlement, since no sustained load crack growth is observed. However, results of Clark in HY8O and Nelson in SAE 1020 have shown that the fatigue crack growth rate can be greatly accelerated in the presence of hydrogen gas. In recent results reported by Louthan and Mucci, the smooth bar fatigue life of an A1068 pipeline steel was reduced up to a factor of ten when the tests were performed in a 13.8 MPa hydrogen environment. These results suggest that the selection of material for structures designed to operate in hydrogen under cyclic loads must include consideration of hydrogen/metal fatigue interaction. Although the hydrogen/metal fatigue interaction can be severe in low strength low alloy steels, the degree of degradation may be altered by the underlying ferrous microstructure. At present, no

  4. A constitutive model for the thermo-mechanical behaviour of fusion-relevant pebble beds and its application to the simulation of HELICA mock-up experimental results

    International Nuclear Information System (INIS)

    Vella, G.; Maio, P.A. Di; Giammusso, R.; Tincani, A.; Orco, G. Dell

    2006-01-01

    Within the framework of the activities promoted by European Fusion Development Agreement on the technology of the Helium Cooled Pebble Bed Test Blanket Module to be irradiated in one of the ITER equatorial ports, attention has been focused on the theoretical modelling of the thermo-mechanical constitutive behaviour of both beryllium and lithiated ceramics pebble beds, that are envisaged to act respectively as neutron multiplier and tritium breeder. The thermo-mechanical behaviour of the pebble beds and their nuclear performances in terms of tritium production depend on the reactor relevant conditions (heat flux and neutron wall load), the pebble sizes and the breeder cell geometries (bed thickness, pebble packing factor, bed overall thermal conductivity). ENEA-Brasimone and the Department of Nuclear Engineering (DIN) of the Palermo University have performed intense research activities intended to investigate fusion-relevant pebble bed thermo-mechanical behaviour by adopting both experimental and theoretical approaches. In particular, ENEA has carried out several experimental campaigns on small scale mock-ups tested in out-of-pile conditions, while DIN has developed a proper constitutive model that has been implemented on commercial FEM code, for the prediction of the thermal and mechanical performances of fusion-relevant pebble beds and for the comparison with the experimental results of the ENEA tests. In that framework, HELICA mock-up has been set-up and tested to investigate the behaviour of pebble bed in reactor-relevant geometries, providing useful data sets to be numerically reproduced by means of the DIN constitutive model, contributing to its assessment. The paper presents the constitutive model developed and the main experimental results of two test campaigns on HELICA mock-up carried out at HE-FUS 3 facility of ENEA Brasimone, the geometry of the mock-up, the adopted thermal and mechanical boundary conditions and the test operating conditions. The most

  5. Fatigue approach for addressing environmental effects in fatigue usage calculation

    Energy Technology Data Exchange (ETDEWEB)

    Wilhelm, Paul; Rudolph, Juergen [AREVA GmbH, Erlangen (Germany); Steinmann, Paul [Erlangen-Nuremberg Univ., erlangen (Germany). Chair of Applied Mechanics

    2015-04-15

    Laboratory tests consider simple trapezoidal, triangle, and sinusoidal signals. However, actual plant components are characterized by complex loading patterns and periods of holds. Fatigue tests in water environment show, that the damage from a realistic strain variation or the presence of hold-times within cyclic loading results in an environmental reduction factor (Fen) only half that of a simple waveform. This study proposes a new fatigue approach for addressing environmental effects in fatigue usage calculation for class 1 boiler and pressure vessel reactor components. The currently accepted method of fatigue assessment has been used as a base model and all cycles, which have been comparable with realistic fatigue tests, have been excluded from the code-based fatigue calculation and evaluated directly with the test data. The results presented show that the engineering approach can successfully be integrated in the code-based fatigue assessment. The cumulative usage factor can be reduced considerably.

  6. Fatigue approach for addressing environmental effects in fatigue usage calculation

    International Nuclear Information System (INIS)

    Wilhelm, Paul; Rudolph, Juergen; Steinmann, Paul

    2015-01-01

    Laboratory tests consider simple trapezoidal, triangle, and sinusoidal signals. However, actual plant components are characterized by complex loading patterns and periods of holds. Fatigue tests in water environment show, that the damage from a realistic strain variation or the presence of hold-times within cyclic loading results in an environmental reduction factor (Fen) only half that of a simple waveform. This study proposes a new fatigue approach for addressing environmental effects in fatigue usage calculation for class 1 boiler and pressure vessel reactor components. The currently accepted method of fatigue assessment has been used as a base model and all cycles, which have been comparable with realistic fatigue tests, have been excluded from the code-based fatigue calculation and evaluated directly with the test data. The results presented show that the engineering approach can successfully be integrated in the code-based fatigue assessment. The cumulative usage factor can be reduced considerably.

  7. An experimental investigation of the performance of metallic and sandwich ship bulkheads under combined thermo-mechanical loading

    DEFF Research Database (Denmark)

    Karatzas, Vasileios; Lauridsen, Dan; Berggreen, Christian

    using metallic materials despite the fact that these lead to heavy designs, and they are susceptible to corrosion and fatigue. The reason why composites have not been implemented in commercial shipping is because until 2002, when the so-called regulation 17 was introduced, SOLAS regulations did...... not allow the use of combustible materials onboard ships [1]. Nevertheless this rule has proven hard to implement as the evaluation and acceptance of designs encompassing composite materials has proven cumber-some. Moreover, the existing set of regulations were introduced at a time when metallic materials...... were the sole option and as such they do not explicitly address issues related to the performance of com-posite materials but rather try to enforce the same operational criteria that exist for metallic structures to their composite counterparts. The scope of this work is to compare the performance...

  8. Fatigue of vanadium--hydrogen alloys

    International Nuclear Information System (INIS)

    Lee, K.S.; Stoloff, N.S.

    1975-01-01

    Hydrogen contents near and above the room temperature solubility limit increase the high cycle fatigue life but decrease low cycle life of polycrystalline vanadium. Changes in endurance limit with hydrides may be a consequence of decreased cyclic strain hardening coefficient, n'. 132 ppM hydrogen in solution has only a slightly beneficial effect on stress controlled fatigue life and essentially no effect on low cycle fatigue life. Unalloyed vanadium exhibits profuse striations, while hydrides produce cleavage cracks in fatigued samples. 10 fig

  9. Development of low enriched uranium target plates by thermo-mechanical processing of UAl2–Al matrix for production of 99Mo in Pakistan

    International Nuclear Information System (INIS)

    Ali, Kanwar Liaqat; Khan, Akhlaque Ahmad; Mushtaq, Ahmad; Imtiaz, Farhan; Ziai, Maratab Ali; Gulzar, Amir; Farooq, Muhammad; Hussain, Nazar; Ahmed, Nisar; Pervez, Shahid; Zaidi, Jamshed Hussain

    2013-01-01

    Uranium aluminide predominated with UAl 2 phase was prepared by arc-melting procedures and comminuted to required particle size. UAl 2 and Al powders were blended and compacted to achieve LEU fuel density of 2.17 g/cm 3 . The picture-frame technique was used to clad the dispersions (UAl 2 –Al) with aluminum. A few target plates were fabricated by thermo-mechanical processing (hot rolling and annealing) of UAl 2 –Al matrix contained in roll billet of Al. The fabricated plates were characterized by destructive and some of non-destructive testing techniques and then annealed to achieve required phase of uranium aluminide for proper dissolution in basic media

  10. Thermo-Mechanical Calculations of Hybrid Rotary Friction Welding at Equal Diameter Copper Bars and Effects of Essential Parameters on Dependent Special Variables

    International Nuclear Information System (INIS)

    Parsa, M. H.; Davari, H.; Hadian, A. M.; Ahmadabadi, M. Nili

    2007-01-01

    Hybrid Rotary Friction Welding is a modified type of common rotary friction welding processes. In this welding method parameters such as pressure, angular velocity and time of welding control temperature, stress, strain and their variations. These dependent factors play an important rule in defining optimum process parameters combinations in order to improve the design and manufacturing of welding machines and quality of welded parts. Thermo-mechanical simulation of friction welding has been carried out and it has been shown that, simulation is an important tool for prediction of generated heat and strain at the weld interface and can be used for prediction of microstructure and evaluation of quality of welds. For simulation of Hybrid Rotary Friction Welding, a commercial finite element program has been used and the effects of pressure and rotary velocity of rotary part on temperature and strain variations have been investigated