WorldWideScience

Sample records for thermal spray applications

  1. 1994 Thermal spray industrial applications: Proceedings

    International Nuclear Information System (INIS)

    Berndt, C.C.; Sampath, S.

    1994-01-01

    The 7th National Thermal Spray Conference met on June 20--24, 1994, in Boston, Massachusetts. The conference was sponsored by the Thermal Spray Division of ASM International and co-sponsored by the American Welding Society, Deutscher Verband fur Schweisstechnik e.V., High Temperature Society of Japan, International Thermal Spray Association, and Japanese Thermal Spraying Society. The conference covered applications for automobiles, aerospace, petrochemicals, power generation, and biomedical needs. Materials included metals, ceramics, and composites with a broad range of process developments and diagnostics. Other sections included modeling and systems control; spray forming and reactive spraying; post treatment; process, structure and property relationships; mechanical properties; and testing, characterization and wear. One hundred and seventeen papers have been processed separately for inclusion on the data base

  2. A critical investigation into the spray-drying of hydroxyapatite powder for thermal spray applications

    OpenAIRE

    Murtaza, Qasim

    2006-01-01

    This work examines the investigation of the spray drying process of Hydroxyapatite powder (HA) used as a thermal spray deposit in the application of orthopaedic femoral implants. In this research, the Niro- Minor™ mixed spray dryer was used for both modelling and experimental studies. The process parameters investigated included HA slurry viscosity, temperature, and air flowrate. Computational Fluid Dynamic (CFD) modelling and validation of the spray drying of HA powder was performed. An anal...

  3. Applications and properties of thermally sprayed oxide ceramics

    International Nuclear Information System (INIS)

    Pawlowski, L.

    1991-01-01

    After a brief discussion of the general properties of thermally sprayed oxide ceramics, some of the more important materials are discussed in detail. The electric properties of Al 2 O 3 , such as electric resistivity, dielectric constant and dielectric strength, are shown together with the applications of thermally sprayed alumina coatings in 'corona rolls' and substrates in hybrid microelectronics. The thermal conductivity of ZrO 2 stabilized with a different Y 2 O 3 content is discussed together with the coatings' microstructure. The research on the development of zirconia coatings for application in the advanced turbines is briefly described. The mechanical properties of thermally sprayed Cr 2 O 3 coatings as well as their microstructure are shown. As chromia coatings often contain suboxides or even metallic chromium, a special powder giving metal free deposits has been developed and the coatings sprayed therefrom are applied in the printing industry as 'anilox rolls'. Finally, microstructure and some electrical properties of a high temperature superconductor YBa 2 CU 3 O 7-x are presented. (orig.) [de

  4. Industrial applications of thermal sprayed coatings in Venezuelan steelmaking industry

    International Nuclear Information System (INIS)

    Liscano, S; Gil, L; Nuñez, E; Zerpa, R

    2013-01-01

    The metal components subjected to high temperature conditions, abrasive wear, corrosion, impact, etc.; tend to present degradation of manufacturing material, causing the failure imminent of the component. One of the alternatives to minimize or eliminate such effect is the application of ceramic coatings, which are thermal insulators and exhibit high mechanical strength. Its extreme hardness, coupled with the low friction properties and chemical stability, allowing its use in a wide variety of applications. Therefore, the following paper describes the application of thermal sprayed coatings obtained by HVOF and Plasma technologies like alternative to protect the metallic equipment in different venezuelan industrial sectors, such as to operate under aggressive conditions of service, such as the steelmaking nationals industries. This study presents applications cases of ceramic-based coatings, in order to minimize the sticking of metallic material in components of reduction reactor of FINMET® and MIDREXTM process

  5. Thermal Arc Spray Overview

    Science.gov (United States)

    Hafiz Abd Malek, Muhamad; Hayati Saad, Nor; Kiyai Abas, Sunhaji; Mohd Shah, Noriyati

    2013-06-01

    Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

  6. Thermal spray for commercial shipbuilding

    Science.gov (United States)

    Rogers, F. S.

    1997-09-01

    Thermal spraying of steel with aluminum to protect it from corrosion is a technology that has been proven to work in the marine environment. The thermal spray coating system includes a paint sealer that is applied over the thermally sprayed aluminum. This extends the service life of the coating and provides color to the end product. The thermal spray system protects steel both through the principle of isolation (as in painting) and galvanizing. With this dual protection mechanism, steel is protected from corrosion even when the coating is damaged. The thermal- sprayed aluminum coating system has proved the most cost- effective corrosion protection system for the marine environment. Until recently, however, the initial cost of application has limited its use for general application. Arc spray technology has reduced the application cost of thermal spraying of aluminum to below that of painting. Commercial shipbuilders could use this technology to enhance their market position in the marine industry.

  7. Thermal Spraying of Bioactive Polymer Coatings for Orthopaedic Applications

    Science.gov (United States)

    Chebbi, A.; Stokes, J.

    2012-06-01

    Flame sprayed biocompatible polymer coatings, made of biodegradable and non-biodegradable polymers, were investigated as single coatings on titanium and as top coatings on plasma sprayed Hydroxyapatite. Biocompatible polymers can act as drug carriers for localized drug release following implantation. The polymer matrix consisted of a biodegradable polymer, polyhydroxybutyrate 98%/ polyhydroxyvalerate 2% (PHBV) and a non-biodegradable polymer, polymethylmethacrylate (PMMA). Screening tests were performed to determine the suitable range of spraying parameters, followed by a Design of Experiments study to determine the effects of spraying parameters on coating characteristics (thickness, roughness, adhesion, wettability), and to optimize the coating properties accordingly. Coatings characterization showed that optimized flame sprayed biocompatible polymers underwent little chemical degradation, did not produce acidic by-products in vitro, and that cells proliferated well on their surface.

  8. Thermal Spray Coatings for Fusion Applications — Review

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Chráska, Pavel; Linke, J.

    2007-01-01

    Roč. 16, č. 1 (2007), s. 64-83 ISSN 1059-9630 Grant - others:-(XE) EFDA Task DV4/04 (TW0; -(XE) EFDA Task TW5-TVM-PSW Institutional research plan: CEZ:AV0Z20430508 Keywords : beryllium * boron carbide * plasma facing components * plasma sprayed coatings * thermonuclear fusion * tungsten Subject RIV: JG - Metallurgy Impact factor: 1.204, year: 2007

  9. Assessment of thermal spray coatings for wear and abrasion resistance applications

    Science.gov (United States)

    Karode, Ishaan Nitin

    Thermal spray cermet and metallic coatings are extensively used for wear, abrasion and corrosion control in a variety of industries. The first part of the thesis focuses mainly on testing of sand erosion resistance of thermal spray coatings on carbon composites used in the manufacture of helicopter rotor blades. The test set-up employed is a sand blasting machine and is an effort to duplicate the in-flight conditions especially those encountered in hot arid conditions. The technique adopted follows the Department of Defence test method standard. Carbon Composites have excellent stiffness, strength and low weight/density. The strength to weight ratio is high. Hence, these are used in aerospace applications to a large extent. However, the biggest problem encountered with carbon composites is its low abrasion resistance as its surface is very weak. Hence, thermal spray coatings are used to improve the surface properties of CFRP. Zinc bond coats and WC-Co coatings were tested. However, high amount of thermal stresses were developed between the substrate and the coating due to large differences in the CTE's of the both, leading to high mass losses within two minutes and just 130 grams of sand sprayed on to the coatings with the sand blasting machine built; and hence the coatings with CC as a substrate could not qualify for the application. The second part of the thesis focuses on the assessment of different thermal spray coatings used for manufacture of mechanical seals in pumps and analyze the best coating material for the wear resistance application through detail quantification of material loss by block-on-ring test set-up. A machine based on Block-on-ring test set-up following ASTM G77 (Measurement of Adhesive wear resistance of thermal spray coatings) standards was built to duplicate the pump conditions. Thermally sprayed coated materials were tested in different conditions (Load, time, abrasive). WC-Co had the highest wear resistance (lower volume losses) and

  10. Failure Analysis of Multilayered Suspension Plasma-Sprayed Thermal Barrier Coatings for Gas Turbine Applications

    Science.gov (United States)

    Gupta, M.; Markocsan, N.; Rocchio-Heller, R.; Liu, J.; Li, X.-H.; Östergren, L.

    2018-02-01

    Improvement in the performance of thermal barrier coatings (TBCs) is one of the key objectives for further development of gas turbine applications. The material most commonly used as TBC topcoat is yttria-stabilized zirconia (YSZ). However, the usage of YSZ is limited by the operating temperature range which in turn restricts the engine efficiency. Materials such as pyrochlores, perovskites, rare earth garnets are suitable candidates which could replace YSZ as they exhibit lower thermal conductivity and higher phase stability at elevated temperatures. The objective of this work was to investigate different multilayered TBCs consisting of advanced topcoat materials fabricated by suspension plasma spraying (SPS). The investigated topcoat materials were YSZ, dysprosia-stabilized zirconia, gadolinium zirconate, and ceria-yttria-stabilized zirconia. All topcoats were deposited by TriplexPro-210TM plasma spray gun and radial injection of suspension. Lifetime of these samples was examined by thermal cyclic fatigue and thermal shock testing. Microstructure analysis of as-sprayed and failed specimens was performed with scanning electron microscope. The failure mechanisms in each case have been discussed in this article. The results show that SPS could be a promising route to produce multilayered TBCs for high-temperature applications.

  11. Thermal-fluid assessment of multijet atomization for spray cooling applications

    International Nuclear Information System (INIS)

    Panao, Miguel R.O.; Moreira, Antonio L.N.; Durao, Diamantino F.G.

    2011-01-01

    Thermal management is a particularly difficult challenge to the miniaturization of electronic components because it requires high performance cooling systems capable of removing large heat loads at fast rates in order to keep the operating temperature low and controlled. To meet this challenge, the Intermittent Spray Cooling (ISC) concept has been suggested as a promising technology which uses a proper match between the frequency and duration of consecutive injection cycles to control heat transfer. This concept also depends on: the atomization strategy; a homogeneous dispersion of droplets impinging on the hot surface; and the quantitative control of the liquid deposited, avoiding excessive secondary atomization or pre-impingement-evaporation. In this work, the use of liquid atomization by multiple jets impact, also referred as multijet atomization, is the subject of a thermal-fluid assessment using heat transfer correlations previously derived for intermittent sprays. Simultaneous measurements of droplet size and velocity are provided as input for the correlations and the analysis explores the influence of the number of impinging jets on the heat removal pattern and magnitude. Emphasis is put on the promising applicability of multijet atomization for promoting an intelligent use of energy in the thermal management of electronic devices.

  12. Positioning system of a torch used in thermal spray coatings applications

    Directory of Open Access Journals (Sweden)

    Edgar Absalón Torres-Barahona

    2016-07-01

    Full Text Available This paper presents the design, construction and performance evaluation of a positioning system used for the deposition of coatings with molten particles, by using a torch CastoDyn Ds 8000 thermal spray with oxyacetylene combustion. The design has been done with parameters obtained in the laboratory of materials of the Universidad Pedagógica y Tecnológica de Colombia, and the information determined from the evaluation of the device, allows to control the main process variables as the projection distance, flow powder, torch speed and rotation speed of the sample holder; this has been seen in coatings made in application tests zirconia / nickel on a carbon steel substrate and analyzed with Scanning Electron Microscopy - SEM.

  13. Application of thermally sprayed coatings of the type WC/CoCr in reverse osmosis processes for seawater desalination

    Energy Technology Data Exchange (ETDEWEB)

    Dwars, A.; Kochanowski, W.; Schramm, B.; Sehr, F. [KSB Aktiengesellschaft, Frankenthal (Germany)

    2008-11-15

    Seawater desalination based on the reverse osmosis process requires a variety of hydraulic systems. The material concepts of these hydraulic systems are designed to reliably resist the corrosive properties of seawater and brine as well as the tribological loads. Strong tribological loads typically occur during the start-up and shutdown of multi-stage high-pressure pumps. Thermally sprayed coatings can be used to increase the wear resistance and also the tribological properties of bearings. Also in pressure exchangers for energy recovery, high tribological loads occur on the surfaces of rotors which operate with a clearance gap of 40-100{mu}m. Today, thermally sprayed coatings are used for the surface protection of these rotors. To resist the various tribological loads, the material pairs are optimized for each case. Thermally sprayed coatings with high surface hardness have proven to be particularly successful. A coating system, based on a CoCr matrix, has been developed especially for these applications. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  14. The 2016 Thermal Spray Roadmap

    Czech Academy of Sciences Publication Activity Database

    Vardelle, A.; Moreau, Ch.; Akedo, J.; Ashrafizadeh, H.; Berndt, C. C.; Berghaus-Oberste, J.; Boulos, M.; Brogan, J.; Bourtsalas, A.C.; Dolatabadi, A.; Dorfman, M.; Eden, T.J.; Fauchais, P.; Fisher, G.; Gaertner, F.; Gindrat, M.; Henne, R.; Hyland, M.; Irissou, E.; Jordan, E.H.; Khor, K.A.; Killinger, A.; Lau, Y.C.; Li, C.-J.; Li, L.; Longtin, J.; Markocsan, N.; Masset, P.J.; Matějíček, Jiří; Mauer, G.; McDonald, A.; Mostaghimi, J.; Sampath, S.; Schiller, G.; Shinoda, K.; Smith, M.F.; Syed, A.A.; Themelis, N.J.; Toma, F.-L.; Trelles, J.P.; Vassen, R.; Vuoristo, P.

    2016-01-01

    Roč. 25, č. 8 (2016), s. 1376-1440 ISSN 1059-9630 Institutional support: RVO:61389021 Keywords : anti-wear and anti-corrosion coating s * biomedical * electronic s * energy generation * functional coating s * gas turbines * thermal spray processes Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://dx.doi.org/10.1007/s11666-016-0473-x

  15. Performances and reliability of WC based thermal spray coatings

    International Nuclear Information System (INIS)

    Scrivani, A.; Rosso, M.; Salvarani, L.

    2001-01-01

    Thermal spray processes are used for a lot of traditional and innovative applications and their importance is becoming higher and higher. WC/CoCr based thermal spray coatings represent one of the most important class of coatings that find application in a wide range of industrial sectors. This paper will address a review of current applications and characteristics of this kind of coating. The most important spraying processes, namely HVOF (high velocity oxygen fuel) are examined, the characterization of the coatings from the point of view of corrosion and wear resistance is considered. (author)

  16. Dilation Behavior of Thermal Spray Coatings

    Science.gov (United States)

    Bejarano Lopez, Miryan Lorena

    Thermal Spray (TS) is a very versatile manufacturing process to deposit thick coatings on a variety of substrates. Coatings are used in protective (i.e. wear, chemical attack, high temperature, etc.) and functional (i.e. sensors) applications. TS coatings have a unique lamellar microstructure as a result of the overlapping of millions of molten and partially-molten particles. During processing, high deformation by impact, high temperature, and rapid solidification lead to a complex hierarchical material system that contains a high amount of microstructural defects. The presence of defects in the microstructure contribute to differences in property values in comparison to bulk materials. Thermal stresses and residual strains arise from processing, thermal gradients and thermal exposure. Evaluation of thermal properties, in this case, the coefficient of thermal expansion (CTE) is of vital importance to enhance coating performance. In this dissertation, expansion measurements of various metals, alloys, ceramics, and cermet coatings; were carried out using various techniques (push rod dilatometry, x-ray diffraction XRD, digital image correlation DIC, and curvature method) to determine the dilation behavior at the atomic, micro- and macro-scale levels. The main results were. 1) Mathematical models (Turner and Kerner) used for composite materials, successfully predicted the CTE property of a TS coating where the primary phase is the coating material and the secondary phases can be oxides, precipitates, etc. (formed as a byproduct of the spraying process). CTE was found not to be affected by porosity. 2) Despite the anisotropic behavior characteristic of TS coatings, the experimental results shown that CTE results to be reasonable isotropic within the scope of this study. 3) The curvature method was found to be an alternative technique to obtain the CTE, as well as the Young's modulus of coating in a bi-material strip, with good approximation. 4) An anomalous expansion

  17. Application of Structure-Based Models of Mechanical and Thermal Properties on Plasma Sprayed Coatings

    Czech Academy of Sciences Publication Activity Database

    Vilémová, Monika; Matějíček, Jiří; Mušálek, Radek; Nohava, J.

    2012-01-01

    Roč. 21, 3-4 (2012), s. 372-382 ISSN 1059-9630 R&D Projects: GA MŠk ME 901 Institutional research plan: CEZ:AV0Z20430508 Keywords : analytical model * elastic modulus * finite element modeling * image analysis * modeling of properties * thermal conductivity * water stabilized plasma Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.481, year: 2012 http://www.springerlink.com/content/3m24812367315142/fulltext. pdf

  18. Development of process data capturing, analysis and controlling for thermal spray techniques - SprayTracker

    Science.gov (United States)

    Kelber, C.; Marke, S.; Trommler, U.; Rupprecht, C.; Weis, S.

    2017-03-01

    Thermal spraying processes are becoming increasingly important in high-technology areas, such as automotive engineering and medical technology. The method offers the advantage of a local layer application with different materials and high deposition rates. Challenges in the application of thermal spraying result from the complex interaction of different influencing variables, which can be attributed to the properties of different materials, operating equipment supply, electrical parameters, flow mechanics, plasma physics and automation. In addition, spraying systems are subject to constant wear. Due to the process specification and the high demands on the produced coatings, innovative quality assurance tools are necessary. A central aspect, which has not yet been considered, is the data management in relation to the present measured variables, in particular the spraying system, the handling system, working safety devices and additional measuring sensors. Both the recording of all process-characterizing variables, their linking and evaluation as well as the use of the data for the active process control presuppose a novel, innovative control system (hardware and software) that was to be developed within the scope of the research project. In addition, new measurement methods and sensors are to be developed and qualified in order to improve the process reliability of thermal spraying.

  19. Performance Analysis and Modeling of Thermally Sprayed Resistive Heaters

    Science.gov (United States)

    Lamarre, Jean-Michel; Marcoux, Pierre; Perrault, Michel; Abbott, Richard C.; Legoux, Jean-Gabriel

    2013-08-01

    Many processes and systems require hot surfaces. These are usually heated using electrical elements located in their vicinity. However, this solution is subject to intrinsic limitations associated with heating element geometry and physical location. Thermally spraying electrical elements directly on surfaces can overcome these limitations by tailoring the geometry of the heating element to the application. Moreover, the element heat transfer is maximized by minimizing the distance between the heater and the surface to be heated. This article is aimed at modeling and characterizing resistive heaters sprayed on metallic substrates. Heaters were fabricated by using a plasma-sprayed alumina dielectric insulator and a wire flame-sprayed iron-based alloy resistive element. Samples were energized and kept at a constant temperature of 425 °C for up to 4 months. SEM cross-sectional observations revealed the formation of cracks at very specific locations in the alumina layer after thermal use. Finite-element modeling shows that these cracks originate from high local thermal stresses and can be predicted according to the considered geometry. The simulation model was refined using experimental parameters obtained by several techniques such as emissivity and time-dependent temperature profile (infra-red camera), resistivity (four-probe technique), thermal diffusivity (laser flash method), and mechanical properties (micro and nanoindentation). The influence of the alumina thickness and the substrate material on crack formation was evaluated.

  20. Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

    Energy Technology Data Exchange (ETDEWEB)

    Vogli, Evelina; Sherman, Andrew J.; Glasgow, Curtis P.

    2018-02-06

    The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.

  1. Thermal Expansion of Vacuum Plasma Sprayed Coatings

    Science.gov (United States)

    Raj, S V.; Palczer, A. R.

    2010-01-01

    Metallic Cu-8%Cr, Cu-26%Cr, Cu-8%Cr-1%Al, NiAl and NiCrAlY monolithic coatings were fabricated by vacuum plasma spray deposition processes for thermal expansion property measurements between 293 and 1223 K. The corrected thermal expansion, (DL/L(sub 0) varies with the absolute temperature, T, as (DL/L(sub 0) = A(T - 293)(sup 3) + BIT - 293)(sup 2) + C(T - 293) + D, where, A, B, C and D are thermal, regression constants. Excellent reproducibility was observed for all of the coatings except for data obtained on the Cu-8%Cr and Cu-26%Cr coatings in the first heat-up cycle, which deviated from those determined in the subsequent cycles. This deviation is attributed to the presence of residual stresses developed during the spraying of the coatings, which are relieved after the first heat-up cycle. In the cases of Cu-8%Cr and NiAl, the thermal expansion data were observed to be reproducible for three specimens. The linear expansion data for Cu-8% Cr and Cu-26%Cr agree extremely well with rule of mixture (ROM) predictions. Comparison of the data for the Cu-8%Cr coating with literature data for Cr and Cu revealed that the thermal expansion behavior of this alloy is determined by the Cu-rich matrix. The data for NiAl and NiCrAlY are in excellent agreement with published results irrespective of composition and the methods used for processing the materials. The implications of these results on coating GRCop-84 copper alloy combustor liners for reusable launch vehicles are discussed.

  2. Impact Response of Thermally Sprayed Metal Deposits

    Science.gov (United States)

    Wise, J. L.; Hall, A. C.; Moore, N. W.; Pautz, S. D.; Franke, B. C.; Scherzinger, W. M.; Brown, D. W.

    2017-06-01

    Gas-gun experiments have probed the impact response of tantalum specimens that were additively manufactured using a controlled thermal spray deposition process. Velocity interferometer (VISAR) diagnostics provided time-resolved measurements of sample response under one-dimensional (i . e . , uniaxial strain) shock compression to peak stresses ranging between 1 and 4 GPa. The acquired wave-profile data have been analyzed to determine the Hugoniot Elastic Limit (HEL), Hugoniot equation of state, and high-pressure yield strength of the thermally deposited samples for comparison to published baseline results for conventionally wrought tantalum. The effects of composition, porosity, and microstructure (e . g . , grain/splat size and morphology) are assessed to explain differences in the dynamic mechanical behavior of spray-deposited versus conventional material. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-AC04-94AL85000.

  3. Influence of Bondcoat Spray Process on Lifetime of Suspension Plasma-Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Gupta, M.; Markocsan, N.; Li, X.-H.; Östergren, L.

    2018-01-01

    Development of thermal barrier coatings (TBCs) manufactured by suspension plasma spraying (SPS) is of high commercial interest as SPS has been shown capable of producing highly porous columnar microstructures similar to the conventionally used electron beam-physical vapor deposition. However, lifetime of SPS coatings needs to be improved further to be used in commercial applications. The bondcoat microstructure as well as topcoat-bondcoat interface topography affects the TBC lifetime significantly. The objective of this work was to investigate the influence of different bondcoat deposition processes for SPS topcoats. In this work, a NiCoCrAlY bondcoat deposited by high velocity air fuel (HVAF) was compared to commercial vacuum plasma-sprayed NiCoCrAlY and PtAl diffusion bondcoats. All bondcoat variations were prepared with and without grit blasting the bondcoat surface. SPS was used to deposit the topcoats on all samples using the same spray parameters. Lifetime of these samples was examined by thermal cyclic fatigue testing. Isothermal heat treatment was performed to study bondcoat oxidation over time. The effect of bondcoat deposition process and interface topography on lifetime in each case has been discussed. The results show that HVAF could be a suitable process for bondcoat deposition in SPS TBCs.

  4. Experimental Analysis of Spray Dryer Used in Hydroxyapatite Thermal Spray Powder

    Science.gov (United States)

    Murtaza, Q.; Stokes, J.; Ardhaoui, M.

    2012-09-01

    The spray drying process of hydroxyapatite (HA) powder used as a plasma spray powder on human hip implants was examined. The Niro-Minor mixed spray dryer was studied because it incorporates both co-current and counter-current air mixing systems. The process parameters of the spray drying were investigated: temperature, flow rate of the inlet hot air in the spray dryer, viscosity of feed/HA slurry, and responses (chamber and cyclone powder size, deposition of powder on the wall of spray dryer, and overall thermal efficiency). The statistical analysis (ANOVA test) showed that for the chamber particle size, viscosity was the most significant parameter, while for the cyclone particle size, the main effects were temperature, viscosity, and flow rate, but also their interaction effects were significant. The spray dried HA powder showed the two main shapes were a doughnut and solid sphere shape as a result of the different input.

  5. Intermetallic Al-, Fe-, Co- and Ni-Based Thermal Barrier Coatings Prepared by Cold Spray for Applications on Low Heat Rejection Diesel Engines

    Science.gov (United States)

    Leshchinsky, E.; Sobiesiak, A.; Maev, R.

    2018-02-01

    Conventional thermal barrier coating (TBC) systems consist of a duplex structure with a metallic bond coat and a ceramic heat insulating topcoat. They possess the desired low thermal conductivity, but at the same time they are very brittle and sensitive to thermal shock and thermal cycling due to the inherently low coefficient of thermal expansion. Recent research activities are focused on the developing of multilayer TBC structures obtained using cold spraying and following annealing. Aluminum intermetallics have demonstrated thermal and mechanical properties that allow them to be used as the alternative TBC materials, while the intermetallic layers can be additionally optimized to achieve superior thermal physical properties. One example is the six layer TBC structure in which cold sprayed Al-based intermetallics are synthesized by annealing in nitrogen atmosphere. These multilayer coating systems demonstrated an improved thermal fatigue capability as compared to conventional ceramic TBC. The microstructures and properties of the coatings were characterized by SEM, EDS and mechanical tests to define the TBC material properties and intermetallic formation mechanisms.

  6. Vacuum plasma spray applications on liquid fuel rocket engines

    Science.gov (United States)

    McKechnie, T. N.; Zimmerman, F. R.; Bryant, M. A.

    1992-07-01

    The vacuum plasma spray process (VPS) has been developed by NASA and Rocketdyne for a variety of applications on liquid fuel rocket engines, including the Space Shuttle Main Engine. These applications encompass thermal barrier coatings which are thermal shock resistant for turbopump blades and nozzles; bond coatings for cryogenic titanium components; wear resistant coatings and materials; high conductivity copper, NaRloy-Z, combustion chamber liners, and structural nickel base material, Inconel 718, for nozzle and combustion chamber support jackets.

  7. An assessment of thermal spray coating technologies for high temperature corrosion protection

    International Nuclear Information System (INIS)

    Heath, G.R.; Heimgartner, P.; Gustafsson, S.; Irons, G.; Miller, R.

    1997-01-01

    The use of thermally sprayed coatings in combating high temperature corrosion continues to grow in the major industries of chemical, waste incineration, power generation and pulp and paper. This has been driven partially by the development of corrosion resistant alloys, improved knowledge and quality in the thermal spray industry and continued innovation in thermal spray equipment. There exists today an extensive range of thermal spray process options, often with the same alloy solution. In demanding corrosion applications it is not sufficient to just specify alloy and coating method. For the production of reliable coatings the whole coating production envelope needs to be considered, including alloy selection, spray parameters, surface preparation, base metal properties, heat input etc. Combustion, arc-wire, plasma, HVOF and spray+fuse techniques are reviewed and compared in terms of their strengths and limitations to provide cost-effective solutions for high temperature corrosion protection. Arc wire spraying, HP/HVOF and spray+fuse are emerging as the most promising techniques to optimise both coating properties and economic/practical aspects. (orig.)

  8. Ventilation Guidance for Spray Polyurethane Foam Application

    Science.gov (United States)

    Properly designed ventilation can reduce airborne levels of aerosols, mists, and vapors generated during spray application and can help protect SPF applicators, helpers, and others who may be working in adjacent areas.

  9. Recent Developments in the Research of Splat Formation Process in Thermal Spraying

    Directory of Open Access Journals (Sweden)

    Kun Yang

    2013-01-01

    Full Text Available Thermal spraying is a well-established surface modification technology which has been widely used in industrial applications. As the coating properties were mainly determined by the flattening nature of each splat, much attention has been increasingly paid to the study on the splat formation process of thermal sprayed particles. This paper is concerned with the development in the research of the splat formation process of the individual splat deposited by thermal spraying during the past few decades, including the experimental and numerical simulations up to today; some classical splashing models were also reviewed. As a simulation of the actual thermal spray process, the development of the flattening behavior of free falling droplet has been mentioned as well. On the basis of the current investigation, some recommendations for the future work have been advised.

  10. An electrothermal chemical technology for thermal spray coatings

    International Nuclear Information System (INIS)

    Wald, S.; Appelbaum, G.; Alimi, R.; Rabani, L.; Zoler, D.; Zhitomirsky, V.; Factor, M.; Roman, I.

    1998-01-01

    A new spray technology for producing hard-coatings, has been developed at the SOREQ Nuclear Research Center. The concept is based on the extensive experience accumulated at SOREQ in the course of the development of Electrothermal (ET), Electrothermal-Chemical (ETC) and Solid-Propellant Electrothermal-Chemical (SPETC) guns(r). High quality coatings may be obtained by thermal spraying powder particles onto a variety of substrates. Mature state-of-the-art technologies such as plasma spray, high velocity oxy fuel (HVOF) and detonation gun (D-Gun) are widely used for many applications. As each method has its own drawbacks there is a need for a combination of several parameters which cannot be achieved by any existing individual commercial technology. The method presented is oriented toward a high-quality, multi-step, high-throughput, easily programmable continuous coating process and relatively inexpensive technology. The combustion products of a solid or liquid propellant accelerate the powder particles of the coating material. A pulsed-plasma jet, provided by a confined capillary discharge, ignites the propellant and controls the combustion process. The powder particles are accelerated to velocities over 1000 m/s. Due to the very high carrier gas density, high velocity, high throughput and high powder consumption efficiency are obtained. The plasma jet enables control of the gas temperature and consequently influences the powder temperature

  11. Design Optimization of Liquid Fueled High Velocity Oxy- Fuel Thermal Spraying Technique for Durable Coating for Fossil Power Systems

    Energy Technology Data Exchange (ETDEWEB)

    Choudhuri, Ahsan [Univ. of Texas, El Paso, TX (United States); Love, Norman [Univ. of Texas, El Paso, TX (United States)

    2016-11-04

    High-velocity oxy–fuel (HVOF) thermal spraying was developed in 1930 and has been commercially available for twenty-five years. HVOF thermal spraying has several benefits over the more conventional plasma spray technique including a faster deposition rate which leads to quicker turn-around, with more durable coatings and higher bond strength, hardness and wear resistance due to a homogeneous distribution of the sprayed particles. HVOF thermal spraying is frequently used in engineering to deposit cermets, metallic alloys, composites and polymers, to enhance product life and performance. HVOF thermal spraying system is a highly promising technique for applying durable coatings on structural materials for corrosive and high temperature environments in advanced ultra-supercritical coal- fired (AUSC) boilers, steam turbines and gas turbines. HVOF thermal spraying is the preferred method for producing coatings with low porosity and high adhesion. HVOF thermal spray process has been shown to be one of the most efficient techniques to deposit high performance coatings at moderate cost. Variables affecting the deposit formation and coating properties include hardware characteristics such as nozzle geometry and spraying distance and process parameters such as equivalence ratio, gas flow density, and powder feedstock. In the spray process, the powder particles experience very high speeds combined with fast heating to the powder material melting point or above. This high temperature causes evaporation of the powder, dissolution, and phase transformations. Due to the complex nature of the HVOF technique, the control and optimization of the process is difficult. In general, good coating quality with suitable properties and required performance for specific applications is the goal in producing thermal spray coatings. In order to reach this goal, a deeper understanding of the spray process as a whole is needed. Although many researchers studied commercial HVOF thermal spray

  12. Plasma spray technology process parameters and applications

    International Nuclear Information System (INIS)

    Sreekumar, K.P.; Karthikeyan, J.; Ananthapadmanabhan, P.V.; Venkatramani, N.; Chatterjee, U.K.

    1991-01-01

    The current trend in the structural design philosophy is based on the use of substrate with the necessary mechanical properties and a thin coating to exhibit surface properties. Plasma spray process is a versatile surface coating technique which finds extensive application in meeting advance technologies. This report describes the plasma spray technique and its use in developing coatings for various applications. The spray system is desribed in detail including the different variables such as power input to the torch, gas flow rate, powder properties, powder injection, etc. and their interrelation in deciding the quality of the coating. A brief write-up on the various plasma spray coatings developed for different applications is also included. (author). 15 refs., 15 figs., 2 tabs

  13. Demonstration of Thermally Sprayed Metal and Polymer Coatings for Steel Structures at Fort Bragg, NC

    Science.gov (United States)

    2017-09-01

    demonstrated, the flame-sprayed polyole- fin coating is too costly for use on large steel structures. Guidance docu- ments are identified to help make...the feedstock material, the thermal-spray process and application parameters, and the post-treat- ment of the applied coating. An 85% zinc and 15...thickness (85/15 plus topcoat) was measured by gauge for compliance with project requirements. Total thickness measure- ments indicated that the

  14. Unit thermal performance of atmospheric spray cooling systems

    International Nuclear Information System (INIS)

    Porter, R.W.; Jain, M.; Chaturvedi, S.K.

    1980-01-01

    Thermal performance of an open atmospheric spray pond or canal depends on the direct-contact evaporative cooling of an individual spray unit (spray nozzle or module) and the interference caused by local heating and humidification. Droplet parameters may be combined into a dimensionless group, number of transfer units (NTU) or equivalent, whereas large-scale air-vapor dynamics determine interference through the local wet-bulb temperature. Quantity NTU were implied from field experiments for a floating module used in steam-condenser spray canals. Previous data were available for a fixed-pipe nozzle assembly used in spray ponds. Quantity NTU were also predicted using the Ranz-Marshall correlations with the Sauter-mean diameter used as the characteristic length. Good agreement with experiments was shown for diameters of 1--1.1 cm (module) and 1.9 mm

  15. Thermal spray coating for corrosion under insulation (CUI) prevention

    Science.gov (United States)

    Fuad, Mohd Fazril Irfan Ahmad; Razak, Khalil Abdul; Alias, Nur Hashimah; Othman, Nur Hidayati; Lah, Nik Khairul Irfan Nik Ab

    2017-12-01

    Corrosion under insulation (CUI) is one of the predominant issues affecting process of Oil and Gas and Petrochemical industries. CUI refers to external corrosion, but it is difficult to be detected as the insulation cover masks the corrosion problem. One of the options to prevent CUI is by utilizing the protective coating systems. Thermal spray coating (TSC) is an advanced coating system and it shows promising performance in harsh environment, which could be used to prevent CUI. However, the application of TSC is not attractive due to the high initial cost. This work evaluates the potential of TSC based on corrosion performance using linear polarization resistance (LPR) method and salt spray test (SST). Prior to the evaluation, the mechanical performance of TSC was first investigated using adhesion test and bend test. Microstructure characterization of the coating was investigated using Scanning Electron Microscope (SEM). The LPR test results showed that low corrosion rate of 0.05 mm/years was obtained for TSC in compared to the bare steel especially at high temperature of 80 °C, where usually normal coating would fail. For the salt spray test, there was no sign of corrosion products especially at the center (fully coated region) was observed. From SEM images, no corrosion defects were observed after 336 hours of continuous exposure to salt fog test. This indicates that TSC protected the steel satisfactorily by acting as a barrier from a corrosive environment. In conclusion, TSC can be a possible solution to minimize the CUI in a long term. Further research should be done on corrosion performance and life cycle cost by comparing TSC with other conventional coating technology.

  16. Determination of thermal conductivity from specific heat and thermal diffusivity measurements of plasma-sprayed cermets

    International Nuclear Information System (INIS)

    Roth, E.P.; Smith, M.F.

    1986-01-01

    The thermal conductivities of three plasma-sprayed cermets have been determined over the temperature range 23-630 degrees C from the measurement of the specific heat, thermal diffusivity, and density. These cermets are mixtures of Al and SiC prepared by plasma spray deposition and are being considered for various applications in magnetic confinement fusion devices. The samples consisted of three compositions: 61 vol% Al/39 vol% SiC, 74 vol% Al/26 vol% SiC, and 83 vol% Al/17 vol% SiC. The specific heat was determined by differential scanning calorimetry through the Al melt transition up to 720 0 C, while the thermal diffusivity was determined using the laser flash technique up to 630 0 C. The linear thermal expansion was measured and used to correct the diffusivity and density values. The thermal diffusivity showed a significant increase after thermal cycling due to a reduction in the intergrain contact resistance, increasing from 0.4 to 0.6 cm /SUP 2./ S -1 at 160 0 C. However, effective medium theory calculations indicated that the thermal conductivities of both the Al and the SiC were below the ideal defect-free limit even after high-temperature cycling. The specific heat measurements showed suppressed melting points in the plasmasprayed cermets. The 39 vol% SiC began a melt endotherm at 577 0 C, which peaked in the 640-650 0 C range depending on the sample thermal history. Chemical and X-ray diffraction analysis indicated the presence of free silicon in the cermet and in the SiC powder, which resulted in a eutectic Al/Si alloy

  17. Non-Linear Mechanical Behavior of Plasma Sprayed Alumina Under Mechanical and Thermal Loading

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Matějíček, Jiří; Vilémová, Monika; Kovářík, O.

    2010-01-01

    Roč. 19, 1-2 (2010), s. 422-428 ISSN 1059-9630. [ International Thermal Spray Conference (ITSC 2009):Expanding Thermal Spray Performance to New Markets and Applications. Las Vegas, NV, 04.05.2009-07.05.2009] R&D Projects: GA ČR GA106/08/1240; GA MŠk ME 901 Institutional research plan: CEZ:AV0Z20430508 Keywords : APS coatings * fatigue and fracture * hardness and (visco-) elastic properties * influence of spray parameters * stiffness * thermal cycling Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.844, year: 2010 http://www.springerlink.com/content/a8387uk8716x53x1/fulltext.pdf

  18. Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

    Czech Academy of Sciences Publication Activity Database

    Ganvir, A.; Curry, N.; Markocsan, N.; Nylen, P.; Joshi, S.; Vilémová, Monika; Pala, Zdeněk

    2016-01-01

    Roč. 25, 1-2 (2016), s. 202-212 ISSN 1059-9630. [ITSC 2015: International Thermal Spray Conference and Exposition. Long Beach, California, 11.05.2015-14.05.2015] Institutional support: RVO:61389021 Keywords : axial injection * column ar microstructure * porosity * suspension plasma spraying * thermal conductivity * thermal diffusivity Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0355-7

  19. Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

    Czech Academy of Sciences Publication Activity Database

    Ganvir, A.; Curry, N.; Markocsan, N.; Nylen, P.; Joshi, S.; Vilémová, Monika; Pala, Zdeněk

    2016-01-01

    Roč. 25, 1-2 (2016), s. 202-212 ISSN 1059-9630. [ITSC 2015: International Thermal Spray Conference and Exposition. Long Beach, California, 11.05.2015-14.05.2015] Institutional support: RVO:61389021 Keywords : axial injection * columnar microstructure * porosity * suspension plasma spraying * thermal conductivity * thermal diffusivity Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0355-7

  20. Advances in Thermal Spray Deposition of Billets for Particle Reinforced Light Metals

    International Nuclear Information System (INIS)

    Wenzelburger, Martin; Zimmermann, Christian; Gadow, Rainer

    2007-01-01

    Forming of light-metals in semi-solid state offers some advantages like low process temperatures, improved mould durability, good flow behavior and fine, globular microstructure of the final material. By the introduction of ceramic particles, increased elastic modulus and yield strength as well as wear resistance and creep behavior can be obtained. By semi-solid forging or semi-solid casting, particle reinforced metals (PRM) can be produced with improved matrix microstructure and beneficial forming process parameters compared to conventional MMC manufacturing techniques. The production of this kind of light metal matrix composites requires the supply of dense semi-finished parts with well defined volume fractions of homogeneously distributed particulate reinforcement. A manufacturing method for cylindrical light metal billets is described that applies thermal spraying as a build-up process for simultaneous deposition of matrix and reinforcement phase with cored wires as spraying material. Thermal spraying leads to small grain sizes and prevents dendrite formation. However, long process cycle times lead to billet heating and recrystallization of the matrix microstructure. In order to preserve small grain sizes that enable semi-solid forming, the thermal spraying process was analyzed by in-flight particle analysis and thermography. As a consequence, the deposition process was optimized by adaptation of the thermal spraying parameters and by application of additional cooling, leading to lower billet temperatures and finer PRM billet microstructure

  1. Modeling of droplet dynamic and thermal behaviour during spray ...

    Indian Academy of Sciences (India)

    Mathematical modeling of supersonic gas atomization for spray forming has been investigated. Influence of the droplet dynamic and thermal behaviour on the resultant microstructure has been studied. Analytical models have been constructed taking into account the higher Reynolds number owing to supersonic gas flow.

  2. A sputtered zirconia primer for improved thermal shock resistance of plasma-sprayed ceramic turbine seals

    Science.gov (United States)

    Bill, R. C.; Sovey, J.; Allen, G. P.

    1981-01-01

    It is shown that the application of sputtered Y2O3-stabilized ZrO2 (YSZ) primer in plasma-sprayed YSZ ceramic-coated turbine blades results in an improvement, by a factor of 5-6, in the thermal shock life of specimens with a sprayed, porous, Ni-Cr-Al-Y intermediate layer. Species with and without the primer were found to be able to survive 1000 cycles when the intermediate layer was used, but reduced laminar cracking was observed in the specimen with the primer. It is suggested that the sputtered YZS primer-induced properties are due to (1) more effective wetting and adherence of the plasma-sprayed YZS particles to the primer, and (2) the primer's retardation of impinging, molten plasma sprayed particles solidification rates, which result in a less detrimental residual stress distribution.

  3. Production of Composite Ceramic Material for Thermal Spraying

    OpenAIRE

    Оковитый, В. А.; Пантелеенко, Ф. И.; Оковитый, В. В.; Асташинский, В. М.

    2017-01-01

    A composite ceramic material has been developed for thermal spraying that permits to increase wear resistance due to introduction of high-chromium steel and molybdenum in its structure, to obtain optimum porosity in the starting charge material while synthesizing  FeCrMo – MoS2/CaF2/С – TiC compositions,  to improve technological parameters of powders and thereby increase coefficient of powder usage in spraying, to reduce cost of wear-resistant coating technology. The paper presents character...

  4. Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

    Directory of Open Access Journals (Sweden)

    Heikki SARJAS

    2012-03-01

    Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

  5. Tailoring a High Temperature Corrosion Resistant FeNiCrAl for Oxy-Combustion Application by Thermal Spray Coating and HIP

    Directory of Open Access Journals (Sweden)

    Jarkko Metsäjoki

    2015-10-01

    Full Text Available Oxy-fuel combustion combined with CCS (carbon capture and storage aims to decrease CO2 emissions in energy production using fossil fuels. Oxygen firing changes power plant boiler conditions compared to conventional firing. Higher material temperatures and harsher and more variable environmental conditions cause new degradation processes that are inadequately understood at the moment. In this study, an Fe-Ni-Cr-Al alloy was developed based on thermodynamic simulations. The chosen composition was manufactured as powder by gas atomization. The powder was sieved into two fractions: The finer was used to produce thermal spray coatings by high velocity oxy-fuel (HVOF and the coarser to manufacture bulk specimens by hot isostatic pressing (HIP. The high temperature corrosion properties of the manufactured FeNiCrAl coating and bulk material were tested in laboratory conditions simulating oxy-combustion. The manufacturing methods and the results of high temperature corrosion performance are presented. The corrosion performance of the coating was on average between the bulk steel references Sanicro 25 and TP347HFG.

  6. Advanced homogenization strategies in material modeling of thermally sprayed TBCs

    International Nuclear Information System (INIS)

    Bobzin, K.; Lugscheider, E.; Nickel, R.; Kashko, T.

    2006-01-01

    Thermal barrier coatings (TBC), obtained by atmospheric plasma spraying (APS), have a complex microstructure (lamellar, porous, micro-cracked). Process parameters take an influence on this microstructure. Two methods based on the homogenization for periodic structures are presented in this article. The methods are used to calculate the effective material behavior of APS-TBCs made of partially yttria stabilized zirconia (PYSZ) depending on the microstructure. (Abstract Copyright [2006], Wiley Periodicals, Inc.)

  7. Optimization and Characterization of High Velocity Oxy-fuel Sprayed Coatings: Techniques, Materials, and Applications

    Directory of Open Access Journals (Sweden)

    Maria Oksa

    2011-09-01

    Full Text Available In this work High Velocity Oxy-fuel (HVOF thermal spray techniques, spraying process optimization, and characterization of coatings are reviewed. Different variants of the technology are described and the main differences in spray conditions in terms of particle kinetics and thermal energy are rationalized. Methods and tools for controlling the spray process are presented as well as their use in optimizing the coating process. It will be shown how the differences from the starting powder to the final coating formation affect the coating microstructure and performance. Typical properties of HVOF sprayed coatings and coating performance is described. Also development of testing methods used for the evaluation of coating properties and current status of standardization is presented. Short discussion of typical applications is done.

  8. Laser Processing of Multilayered Thermal Spray Coatings: Optimal Processing Parameters

    Science.gov (United States)

    Tewolde, Mahder; Zhang, Tao; Lee, Hwasoo; Sampath, Sanjay; Hwang, David; Longtin, Jon

    2017-12-01

    Laser processing offers an innovative approach for the fabrication and transformation of a wide range of materials. As a rapid, non-contact, and precision material removal technology, lasers are natural tools to process thermal spray coatings. Recently, a thermoelectric generator (TEG) was fabricated using thermal spray and laser processing. The TEG device represents a multilayer, multimaterial functional thermal spray structure, with laser processing serving an essential role in its fabrication. Several unique challenges are presented when processing such multilayer coatings, and the focus of this work is on the selection of laser processing parameters for optimal feature quality and device performance. A parametric study is carried out using three short-pulse lasers, where laser power, repetition rate and processing speed are varied to determine the laser parameters that result in high-quality features. The resulting laser patterns are characterized using optical and scanning electron microscopy, energy-dispersive x-ray spectroscopy, and electrical isolation tests between patterned regions. The underlying laser interaction and material removal mechanisms that affect the feature quality are discussed. Feature quality was found to improve both by using a multiscanning approach and an optional assist gas of air or nitrogen. Electrically isolated regions were also patterned in a cylindrical test specimen.

  9. Effects of service condition on rolling contact fatigue failure mechanism and lifetime of thermal spray coatings—A review

    Science.gov (United States)

    Cui, Huawei; Cui, Xiufang; Wang, Haidou; Xing, Zhiguo; Jin, Guo

    2015-01-01

    The service condition determines the Rolling Contact Fatigue(RCF) failure mechanism and lifetime under ascertain material structure integrity parameter of thermal spray coating. The available literature on the RCF testing of thermal spray coatings under various condition services is considerable; it is generally difficult to synthesize all of the result to obtain a comprehensive understanding of the parameters which has a great effect on a thermal spray coating's resistance of RCF. The effects of service conditions(lubrication states, contact stresses, revolve speed, and slip ratio) on the changing of thermal spray coatings' contact fatigue lifetime is introduced systematically. The effects of different service condition on RCF failure mechanism of thermal spray coating from the change of material structure integrity are also summarized. Moreover, In order to enhance the RCF performance, the parameter optimal design formula of service condition and material structure integrity is proposed based on the effect of service condition on thermal spray coatings' contact fatigue lifetime and RCF failure mechanism. The shortage of available literature and the forecast focus in future researches are discussed based on available research. The explicit result of RCF lifetime law and parameter optimal design formula in term of lubrication states, contact stresses, revolve speed, and slip ratio, is significant to improve the RCF performance on the engineering application.

  10. Fatigue Crack Growth in Bodies with Thermally Sprayed Coating

    Czech Academy of Sciences Publication Activity Database

    Kovářík, O.; Haušild, P.; Medřický, Jan; Tomek, L.; Siegl, J.; Mušálek, Radek; Curry, N.; Björklund, S.

    2016-01-01

    Roč. 25, 1-2 (2016), s. 311-320 ISSN 1059-9630. [ITSC 2015 : International Thermal Spray Conference and Exposition. Long Beach, California, 11.05. 2015 -14.05. 2015 ] R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Thermal barrier coating * fatigue * crack growth * digital image correlation * digital image correlation Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0329-9

  11. Fatigue Crack Growth in Bodies with Thermally Sprayed Coating

    Czech Academy of Sciences Publication Activity Database

    Kovářík, O.; Haušild, P.; Medřický, Jan; Tomek, L.; Siegl, J.; Mušálek, Radek; Curry, N.; Björklund, S.

    2016-01-01

    Roč. 25, 1-2 (2016), s. 311-320 ISSN 1059-9630. [ITSC 2015: International Thermal Spray Conference and Exposition. Long Beach, California, 11.05.2015-14.05.2015] R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Thermal barrier coating * fatigue * crack growth * digital image correlation * digital image correlation Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0329-9

  12. Plasma-sprayed coatings for fusion reactor applications

    International Nuclear Information System (INIS)

    Mullendore, A.W.; Mattox, D.M.; Whitley, J.B.; Sharp, D.J.

    1979-01-01

    A series of plasma-sprayed coatings has been given a preliminary evaluation to assess the potential of this class of materials in fusion reactor applications. TiC, TiB 2 , Be and VBe 12 coatings on copper and stainless steel were tested for coating adherence, ion erosion resistance and susceptability to arc erosion. The coatings, in general, display a good resistance to thermal shock failure. The TiC and TiB 2 coatings exhibit favorable ion erosion characteristics and the resistance of the coatings to arc erosion was, in general, superior to that of stainless steel

  13. Relieving thermal discomfort: Effects of sprayed L-menthol on perception, performance, and time trial cycling in the heat.

    Science.gov (United States)

    Barwood, M J; Corbett, J; Thomas, K; Twentyman, P

    2015-06-01

    L-menthol stimulates cutaneous thermoreceptors and induces cool sensations improving thermal comfort, but has been linked to heat storage responses; this could increase risk of heat illness during self-paced exercise in the heat. Therefore, L-menthol application could lead to a discrepancy between behavioral and autonomic thermoregulatory drivers. Eight male participants volunteered. They were familiarized and then completed two trials in hot conditions (33.5 °C, 33% relative humidity) where their t-shirt was sprayed with CONTROL-SPRAY or MENTHOL-SPRAY after 10 km (i.e., when they were hot and uncomfortable) of a 16.1-km cycling time trial (TT). Thermal perception [thermal sensation (TS) and comfort (TC)], thermal responses [rectal temperature (Trec ), skin temperature (Tskin )], perceived exertion (RPE), heart rate, pacing (power output), and TT completion time were measured. MENTHOL-SPRAY made participants feel cooler and more comfortable and resulted in lower RPE (i.e., less exertion) yet performance was unchanged [TT completion: CONTROL-SPRAY 32.4 (2.9) and MENTHOL-SPRAY 32.7 (3.0) min]. Trec rate of increase was 1.40 (0.60) and 1.45 (0.40) °C/h after CONTROL-SPRAY and MENTHOL-SPRAY application, which were not different. Spraying L-menthol toward the end of self-paced exercise in the heat improved perception, but did not alter performance and did not increase heat illness risk. © 2015 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  14. Evaluation of thermal sprayed metallic coatings for use on the structures at Launch Complex 39

    Science.gov (United States)

    Welch, Peter J.

    1990-01-01

    The current status of the evaluation program is presented. The objective was to evaluate the applicability of Thermal Sprayed Coatings (TSC) to protect the structures in the high temperature acid environment produced by exhaust of the Solid Rocket Boosters during the launches of the Shuttle Transportation System. Only the relatively low cost aluminum TSC which provides some cathodic protection for steel appears to be a practical candidate for further investigation.

  15. Effect of thermal aging on the erosion resistance of air plasma sprayed zirconia thermal barrier coating

    International Nuclear Information System (INIS)

    Janos, B.Z.; Lugscheider, E.; Remer, P.

    1999-01-01

    To increase the performance, efficiency and reliability of thermal barrier coatings, it is important to understand the influence of the microstructure on the erosion resistance. Therefore, the erosion behavior of air-plasma-sprayed 7 wt% yttria stabilized zirconia (7YSZ) thermal barrier coatings (TBC) at elevated temperatures was investigated. The paper focuses on both the porosity of the coating as well as the thermal pre-treatment of the ceramic. To simulate operating conditions on the ceramic samples, high-temperature erosion experiments at 1093 C were carried out on as-sprayed samples as well as on samples, thermally aged at different temperatures up to 1482 C in air prior to erosion testing. A significant dependence of erosion rate on porosity and thermal pre-treatment was found. Finally, a technique was developed to predict the erosion rates of air-plasma-sprayed 7YSZ TBCs independent of aging conditions or porosity levels. Erosion rates seem to be highly correlated to the micro-hardness of the zirconia TBC. A power-law model was empirically derived to estimate erosion rates of plasma-sprayed 7YSZ ceramic thermal barrier coatings. (orig.)

  16. Thermal Radiation Effects on Thermal Explosion in Polydisperse Fuel Spray-Probabilistic Model

    Directory of Open Access Journals (Sweden)

    Ophir Navea

    2011-06-01

    Full Text Available We investigate the effect of thermal radiation on the dynamics of a thermal explosion of polydisperse fuel spray with a complete description of the chemistry via a single-step two-reactant model of general order. The polydisperse spray is modeled using a Probability Density Function (PDF. The thermal radiation energy exchange between the evaporation surface of the fuel droplets and the burning gas is described using the Marshak boundary conditions. An explicit expression of the critical condition for thermal explosion limit is derived analytically and represents a generalization of the critical parameter of the classical Semenov theory. Because we investigated the model in the range where the temperature is very high, the effect of the thermal radiation is significant.

  17. Mueller matrix polarimetry on plasma sprayed thermal barrier coatings for porosity measurement.

    Science.gov (United States)

    Luo, David A; Barraza, Enrique T; Kudenov, Michael W

    2017-12-10

    Yttria-stabilized zirconia (YSZ) is the most widely used material for thermal plasma sprayed thermal barrier coatings (TBCs) used to protect gas turbine engine parts in demanding operation environments. The superior material properties of YSZ coatings are related to their internal porosity level. By quantifying the porosity level, tighter control on the spraying process can be achieved to produce reliable coatings. Currently, destructive measurement methods are widely used to measure the porosity level. In this paper, we describe a novel nondestructive approach that is applicable to classify the porosity level of plasma sprayed YSZ TBCs via Mueller matrix polarimetry. A rotating retarder Mueller matrix polarimeter was used to measure the polarization properties of the plasma sprayed YSZ coatings with different porosity levels. From these measurements, it was determined that a sample's measured depolarization ratio is dependent on the sample's surface roughness and porosity level. To this end, we correlate the depolarization ratio with the samples' surface roughness, as measured by a contact profilometer, as well as the total porosity level, in percentage measured using a micrograph and stereological analysis. With the use of this technique, a full-field and rapid measurement of porosity level can be achieved.

  18. Optimal Substrate Preheating Model for Thermal Spray Deposition of Thermosets onto Polymer Matrix Composites

    Science.gov (United States)

    Ivosevic, M.; Knight, R.; Kalidindi, S. R.; Palmese, G. R.; Tsurikov, A.; Sutter, J. K.

    2003-01-01

    High velocity oxy-fuel (HVOF) sprayed, functionally graded polyimide/WC-Co composite coatings on polymer matrix composites (PMC's) are being investigated for applications in turbine engine technologies. This requires that the polyimide, used as the matrix material, be fully crosslinked during deposition in order to maximize its engineering properties. The rapid heating and cooling nature of the HVOF spray process and the high heat flux through the coating into the substrate typically do not allow sufficient time at temperature for curing of the thermoset. It was hypothesized that external substrate preheating might enhance the deposition behavior and curing reaction during the thermal spraying of polyimide thermosets. A simple analytical process model for the deposition of thermosetting polyimide onto polymer matrix composites by HVOF thermal spray technology has been developed. The model incorporates various heat transfer mechanisms and enables surface temperature profiles of the coating to be simulated, primarily as a function of substrate preheating temperature. Four cases were modeled: (i) no substrate preheating; (ii) substrates electrically preheated from the rear; (iii) substrates preheated by hot air from the front face; and (iv) substrates electrically preheated from the rear and by hot air from the front.

  19. On the Interplay Between Adhesion Strength and Tensile Properties of Thermal Spray Coated Laminates—Part I: High Velocity Thermal Spray Coatings

    Science.gov (United States)

    Luo, Xiaotao; Smith, Gregory M.; Sampath, Sanjay

    2018-02-01

    Adhesion of thermal spray (TS) coatings is an important system level property in coating design and application. Adhesive-based pull testing (ASTM C633) has long been used to evaluate coating/substrate bonding. However, this approach is not always suitable for high velocity spray coatings, for example, where adhesion strengths are routinely greater than the strength of the adhesive bonding agent used in the testing. In this work, a new approach has been proposed to evaluate the adhesion of TS coatings. A systematic investigation of the effects of substrate roughness on both the uniaxial tensile yield strength and traditional bond pull adhesive strength of HVOF Ni and Ni-5wt.%Al, as well as cold-sprayed Ni-coated laminates revealed a strong correlation between these two test methodologies for the respective materials and processes. This approach allows measurement of the adhesion response even where the adhesive method is not applicable, overcoming many of the issues in the traditional ASTM C633. Analysis of cracking patterns of the coatings after 10.5% strain was used to assess the adhesion and cohesion properties. The mechanisms which determine the load transfer between the substrate and the coating are also briefly discussed.

  20. Mechanical characterization of copper coatings realized by thermal spraying

    International Nuclear Information System (INIS)

    Gassot, H.; Junquera, T.; Legoff, A.; Lescornet, J.C.; Ji, V.; Grandsire, L.

    2000-11-01

    The stiffening of superconducting cavities is required to assure mechanical stability. The stiffening method used for the tesla test facility (TTF) is non-sufficient for the Tesla project (TeV energy superconducting linear accelerator). A new method has been developed, this method is based on the thermal spraying of a copper coating on the backside of a niobium cavity, simulations show a promising future for this technique. This report presents the structure, the behaviour and the characteristics of a copper coating realized by thermal spraying. The elastic properties of the coating plays an important role for the stiffening of the cavity. A stress analysis has been achieved on samples by using X-ray diffraction, this technique is the only one that takes into account anisotropy effects. From the results of tensile tests it appears that copper coatings are very fragile and far less ductile than massive metal, it is mainly due to the strong oxidation rate of the coating (about 12%). The hardness of a coating is 20% higher than of massive copper. Other tensile tests have been performed to evaluate the adherence of the coating to the niobium, an adherence force of 50 MPa has been deduced from testing. (A.C.)

  1. Mechanical and Thermal Transport Properties of Suspension Thermal-Sprayed Alumina-Zirconia Composite Coatings

    Czech Academy of Sciences Publication Activity Database

    Oberste-Berghaus, J.; Legoux, J.-G.; Moreau, C.; Tarasi, F.; Chráska, Tomáš

    2008-01-01

    Roč. 17, č. 1 (2008), s. 91-104 ISSN 1059-9630 Institutional research plan: CEZ:AV0Z20430508 Keywords : thermal spraying * nanocrystalline composites * wear Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.200, year: 2008

  2. Structure, Mechanical Properties and Thermal Conductivity of Thermal Sprayed Nickel Coatings

    Science.gov (United States)

    Murakami, Kenji; Matsumoto, Hiroshi; Nakajima, Hideo

    Nickel powder was low pressure plasma sprayed onto a steel substrate, and the influence of the thermal history of the coating on the structures and the properties of the coating were examined. The lamellae of the coating was composed of fine columnar grains when the temperature of the coating was kept low during spraying. As the temperature of the coating during spraying increases, the length of the columnar grains became longer than the thickness of the lamellae. The coating heat-treated after spraying consisted of coarse equiaxed grains and had high porosity that came from the liberation of a plasma gas dissolved in rapidly solidified solid nickel. The hardness, apparent density and the tensile strength of the coating itself were the highest on the coating prepared at a low temperature and became low after heat-treatment. The thermal conductivity measured in the direction perpendicular to the coating was the largest on the coating that consisted of long columnar grains. The cause for the formation of the long columnar grains is discussed in terms of the momentary and local melting of the coating surface that is in contact with the sprayed droplet and the grain growth in the solid state due to the large temperature gradient in the coating.

  3. On the Interplay Between Adhesion Strength and Tensile Properties of Thermal Spray Coated Laminates—Part II: Low-Velocity Thermal Spray Coatings

    Science.gov (United States)

    Luo, Xiaotao; Smith, Gregory M.; Sampath, Sanjay

    2018-02-01

    In this two-part study, uniaxial tensile testing was used to evaluate coating/substrate bonding and compared with traditional ASTM C633 bond pull test results for thermal spray (TS) coated steel laminates. In Part I, the rationale, methodology, and applicability of the test to high-velocity TS coatings were demonstrated. In this Part II, the method was investigated for low-velocity TS processes (air plasma spray and arc spray) on equivalent materials. Ni and Ni-5wt.%Al coatings were deposited on steel substrates with three different roughness levels and tested using both uniaxial tensile and ASTM C633 methods. The results indicate the uniaxial tensile approach provides useful information about the nature of the coating/substrate bonding and goes beyond the traditional bond pull test in providing insightful information on the load sharing processes across the interface. Additionally, this proposed methodology alleviates some of the longstanding shortcomings and potentially reduces error associated with the traditional ASTM C633 test. The mechanisms governing the load transfer between the substrate and the coating were investigated, and the influence of Al in the coating material evaluated.

  4. Study on modernization processes in the coating metal surfaces (plain bearings by thermal spraying

    Directory of Open Access Journals (Sweden)

    Elena IRIMIE

    2011-09-01

    Full Text Available Knowledge accumulated within the metal coating through thermal spraying allows the understanding of aspects related to the coat structure phenomena, in this case of the routs that need to be followed in order to create strong and stabile connections between the coats subsided through thermal spraying, between the particles that compose those coats, respectively. However, all this knowledge does not ensure the understanding of some practical situations that are apparently paradoxes, as for instance the absence of tin bronze adherence to ignobly steel holders, the perfect adherence of bronze to the aluminum on the same types of holders, in the context in which both elements, tin and aluminum, respectively are found in equal quantity in the two type of bonze that maintain them in solid solutions (below 10%.The parallel study in the sinter antifriction domain has offered information regarding the optimal correlation between the composition of antifriction material and the required type of application, the optimal pinches level and the way that this morphological characteristic may be influenced. By experimental research it is necessary to determine the conditions under which such coverage can be obtained by thermal spraying of the metal coatings.

  5. Thermal Conductivity Analysis and Lifetime Testing of Suspension Plasma-Sprayed Thermal Barrier Coatings

    Directory of Open Access Journals (Sweden)

    Nicholas Curry

    2014-08-01

    Full Text Available Suspension plasma spraying (SPS has become an interesting method for the production of thermal barrier coatings for gas turbine components. The development of the SPS process has led to structures with segmented vertical cracks or column-like structures that can imitate strain-tolerant air plasma spraying (APS or electron beam physical vapor deposition (EB-PVD coatings. Additionally, SPS coatings can have lower thermal conductivity than EB-PVD coatings, while also being easier to produce. The combination of similar or improved properties with a potential for lower production costs makes SPS of great interest to the gas turbine industry. This study compares a number of SPS thermal barrier coatings (TBCs with vertical cracks or column-like structures with the reference of segmented APS coatings. The primary focus has been on lifetime testing of these new coating systems. Samples were tested in thermo-cyclic fatigue at temperatures of 1100 °C for 1 h cycles. Additional testing was performed to assess thermal shock performance and erosion resistance. Thermal conductivity was also assessed for samples in their as-sprayed state, and the microstructures were investigated using SEM.

  6. Pesticide spray application, behavior, and assessment: workshop proceedings

    Science.gov (United States)

    Richard B. Roberts

    1976-01-01

    Experts from relevant disciplines exchanged information on three important problems of pesticide spray technology. The four papers presented are Physical Parameters Relating to Pesticide Applications by N. B. Akesson and W. E. Yates; The Micrometeorology and Physics of Spray Particle Behavior by H. E. Cramer and D. G. Boyle;

  7. Optical monitoring systems for thermal spray processes: droplets behavior and substrate pre-treatments

    Science.gov (United States)

    Kawaguchi, Y.; Kobayashi, N.; Yamagata, Y.; Miyazaki, F.; Yamasaki, M.; Tanaka, J.; Muraoka, K.

    2017-11-01

    Thermal spray is a technique to form molten droplets using either plasma- or combustion-heating, which impinge upon substrates to form coating layers for various purposes, such as anti-corrosion and anti-wear layers. Although it is an established technique having a history of more than a century, operations of spray guns together with preparing suitable substrate surfaces for obtaining good coating layers still rely on experienced technicians. Because of the necessity of meeting more and more stringent requirements for coating quality and cost from customers, there has been a strong need to try to monitor spray processes, so as to obtain the best possible spray coating layers. The basic requirements for such monitoring systems are *reasonably cheap, *easy operation for laypersons, *easy access to targets to be investigated, and *an in-situ capability. The purpose of the present work is to provide suitable optical monitoring systems for (1) droplets behavior and (2) substrate pre-treatments. For the former (1), the first result was already presented at the 17th laser-aided plasma diagnostics meeting (LAPD17) in 2015 in Sapporo, and the results of its subsequent applications into real spray environments are shown in this article in order to validate the previous proposal. Topic (2) is new in the research program, and the proof-of-principle experiment for the proposed method yielded a favorable result. Based on this positive result, an overall strategy is being planned to fulfill the final objective of the optical monitoring of substrate pre-treatments. Details of these two programs (1) and (2) together with the present status are described.

  8. An integrated study of thermal spray process-structure-property correlations: A case study for plasma sprayed molybdenum coatings

    International Nuclear Information System (INIS)

    Vaidya, A.; Streibl, T.; Li, L.; Sampath, S.; Kovarik, O.; Greenlaw, R.

    2005-01-01

    Thermal spray coatings exhibit a wide variety of hierarchial and multiscale microstructural characteristics that lead to variation in their functional properties and performance. The array of defect structures, orthotropic behaviour and process-induced attributes (e.g. quenching stresses) all add to complexity in understanding and predicting their performance. A complete understanding of the plasma spray process includes examination of the particle-jet interaction, particle impact (to form the splats) and the particle-substrate interaction during coating deposition. This link has been established by using diagnostic tools in conjunction with a splat collection shutter and an 'in situ' curvature measurement instrument. In this study, commercial grade spherical molybdenum (Mo) powder was plasma sprayed and the spray stream was characterized for resulting particle state. A 'splat map' was deposited through a 'spray stream guillotine' to capture the fingerprint of the plume cross-section. Subsequently, coatings were deposited at these spray conditions on a newly developed 'in situ' curvature measurement instrument to measure coating residual stresses and to estimate the coating modulus. Splats and coatings were subsequently characterized by microdiffraction (for splat residual stresses), nano and microindentation for elastic and elastic-plastic properties and by electron microscopy. This complete history of the process followed by splat and coating characterization provides insight into the correlation between processing parameters, resultant particle states and final coating properties. The role of particle temperature and velocity on the splat (and coating) morphology and residual stress is explained in the results

  9. Identifying Indicators of Progress in Thermal Spray Research Using Bibliometrics Analysis

    Science.gov (United States)

    Li, R.-T.; Khor, K. A.; Yu, L.-G.

    2016-12-01

    We investigated the research publications on thermal spray in the period of 1985-2015 using the data from Web of Science, Scopus and SciVal®. Bibliometrics analysis was employed to elucidate the country and institution distribution in various thermal spray research areas and to characterize the trends of topic change and technology progress. Results show that China, USA, Japan, Germany, India and France were the top countries in thermal spray research, and Xi'an Jiaotong University, Universite de Technologie Belfort-Montbeliard, Shanghai Institute of Ceramics, ETH Zurich, National Research Council of Canada, University of Limoges were among the top institutions that had high scholarly research output during 2005-2015. The terms of the titles, keywords and abstracts of the publications were analyzed by the Latent Dirichlet Allocation model and visually mapped using the VOSviewer software to reveal the progress of thermal spray technology. It is found that thermal barrier coating was consistently the main research area in thermal spray, and high-velocity oxy-fuel spray and cold spray developed rapidly in the last 10 years.

  10. Structure Analysis Of Corrosion Resistant Thermal Sprayed Coatings On Low Alloy Steels

    Science.gov (United States)

    Chaliampalias, D.; Vourlias, G.; Pistofidis, N.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-01

    Metallic coatings have been proved to reduce the rate of corrosion of steel in various atmospheres. In this work the structure of Al, Cu-Al and Zn thermal sprayed coatings is examined. The as formed coatings are extremely rough, and they are composed of several phases which increase corrosion resistance as it was determined Salt Spray Chamber tests.

  11. UNA REVISIÓN DEL SPRAY TÉRMICO COMO TÉCNICA DE DEPOSICIÓN PARA CAPAS DE BARRERAS TÉRMICAS // THE THERMAL SPRAY AS A DEPOSITION TECHNIQUE FOR THERMAL BARRIER COATING: A REVIEW

    Directory of Open Access Journals (Sweden)

    Eduardo Rondón Briceño

    2015-06-01

    Full Text Available It is important to know the thermal barrier deposition techniques since materials with low thermal conductivity in the barrier can be obtained from them. The dependence of the thermal conductivity with the temperature can be divided into four regions. In this work, we were interested in the study of used techniques for the manufacture of materials with a desirable low thermal conductivity that will be exposed to high temperatures that is to say, materials found in the III and IV region. In these regions the thermal conductivity can be reduced increasing the porosity of the material. Through the study of the thermal barrier deposition techniques we found that the thermal spray produces a coat with high porosity, being the low velocity flame spray technique the best to produce coat of La2Zr2O7 with a minimal thermal conductivity. The thermal spray technique is low cost and almost any material can be thermally sprayed, so this can be considered a very attractive technique for industrial applications. // RESUMEN Es importante conocer las técnicas de deposición de barreras térmicas ya que de ellas depende la obtención de materiales con baja conductividad térmica en la barrera. La dependencia de la conductividad térmica con la temperatura puede dividirse en cuatro regiones. En este trabajo estuvimos interesados en el estudio de las técnicas que se utilizan para la fabricación de materiales sometidos a muy altas temperaturas y donde se desea que su conductividad térmica sea baja, es decir, materiales que se encuentran en la región III y IV. En estas regiones se puede disminuir la conductividad térmica aumentando la porosidad del material. A través del estudio de las técnicas de deposición de barreras térmica, hemos encontrado que la técnica del spray térmico produce una alta porosidad en el recubrimiento, siendo el método de rociado con baja velocidad el mejor método para producir capas de La2Zr2O7 con mínima conductividad t

  12. Systems and methods for coating conduit interior surfaces utilizing a thermal spray gun with extension arm

    Science.gov (United States)

    Moore, Karen A.; Zatorski, Raymond A.

    2005-07-12

    Systems and methods for applying a coating to an interior surface of a conduit. In one embodiment, a spray gun configured to apply a coating is attached to an extension arm which may be inserted into the bore of a pipe. The spray gun may be a thermal spray gun adapted to apply a powder coating. An evacuation system may be used to provide a volume area of reduced air pressure for drawing overspray out of the pipe interior during coating. The extension arm as well as the spray gun may be cooled to maintain a consistent temperature in the system, allowing for more consistent coating.

  13. Review of US Nanocorp - SNL Joint Development of Thermal-Sprayed Thin-Film Cathodes for Thermal Batteries

    Energy Technology Data Exchange (ETDEWEB)

    GUIDOTTI,RONALD A.; REINHARDT,FREDERICK W.; DAI,JINXIANG; XIAO,T. DANNY; REISNER,DAVID E.

    2000-11-14

    The use of plasma spray to deposit thin metal-sulfide cathode films is described in this paper. Conventional electroactive stack components in thermal batteries are constructed from pressed-powder parts that are difficult to fabricate in large diameters in thicknesses <0.010. Plasma-sprayed electrodes do not steer from this difficulty, allowing greater energy densities and specific energies to be realized. Various co-spraying agents have been found suitable for improving the mechanical as well as electrochemical properties of plasma-sprayed cathodes for thermal batteries. These electrodes generally show equal or improved performance over conventional pressed-powder electrodes. A number of areas for future growth and development of plasma-spray technology is discussed.

  14. Replacement of Chromium Electroplating on Gas Turbine Engine Components Using Thermal Spray Coatings

    National Research Council Canada - National Science Library

    Sartwell, Bruce D; Legg, Keith O; Schell, Jerry; Bondaruk, Bob; Alford, Charles; Natishan, Paul; Lawrence, Steven; Shubert, Gary; Bretz, Philip; Kaltenhauser, Anne

    2005-01-01

    .... This document constitutes the final report on a project to qualify high-velocity oxygen-fuel (HVOF) and plasma thermal spray coatings as a replacement for hard chrome plating on gas turbine engine components...

  15. An Investigation of Mechanisms in Bonding and Failure of Thermal Spray Coatings

    Data.gov (United States)

    National Aeronautics and Space Administration — The proposed project is an investigation of the mechanisms in bonding and failure of thermal spray coatings. The objectives for this project are as follows:...

  16. Powder consolidation using cold spray process modeling and emerging applications

    CERN Document Server

    Moridi, Atieh

    2017-01-01

    This book first presents different approaches to modeling of the cold spray process with the aim of extending current understanding of its fundamental principles and then describes emerging applications of cold spray. In the coverage of modeling, careful attention is devoted to the assessment of critical and erosion velocities. In order to reveal the phenomenological characteristics of interface bonding, severe, localized plastic deformation and material jet formation are studied. Detailed consideration is also given to the effect of macroscopic defects such as interparticle boundaries and subsequent splat boundary cracking on the mechanical behavior of cold spray coatings. The discussion of applications focuses in particular on the repair of damaged parts and additive manufacturing in various disciplines from aerospace to biomedical engineering. Key aspects include a systematic study of defect shape and the ability of cold spray to fill the defect, examination of the fatigue behavior of coatings for structur...

  17. Spray Rolling Aluminum Strip for Transportation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Kevin M. McHugh; Y. Lin; Y. Zhou; E. J. Lavernia; J.-P. Delplanque; S. B. Johnson

    2005-02-01

    Spray rolling is a novel strip casting technology in which molten aluminum alloy is atomized and deposited into the roll gap of mill rolls to produce aluminum strip. A combined experimental/modeling approach has been followed in developing this technology with active participation from industry. The feasibility of this technology has been demonstrated at the laboratory scale and it is currently being scaled-up. This paper provides an overview of the process and compares the microstructure and properties of spray-rolled 2124 aluminum alloy with commercial ingot-processed material

  18. The modeling of coating thickness, heat transfer, and fluid flow and its correlation with the thermal barrier coating microstructure for a plasma sprayed gas turbine application

    Science.gov (United States)

    Nylén, P.; Wigren, J.; Pejryd, L.; Hansson, M.-O.

    1999-09-01

    The plasma sprya deposition of a zirconia thermal barrier coating (TBC) on a gas turbine component was examined using analytical and experimental techniques. The coating thickness was simulated by the use of commercial off-line software. The impinging jet was modeled by means of a finite difference elliptic code using a simplified turbulence model. Powder particle velocity, temperature history, and trajectory were calculated using a stochastic discrete particle model. The heat transfer and fluid flow model were then used to calculate transient coating and substrate temperatures using the finite element method. The predicted thickness, temperature, and velocity of the particles and the coating temperatures were compared with these measurements, and good correlations were obtained. The coating microstructure was evaluated by optical and scanning microscopy techniques. Special attention was paid to the crack structures within the top coating. Finally, the correlation between the modeled parameters and the deposit microstructure was studied.

  19. Release mitigation spray safety systems for chemical demilitarization applications.

    Energy Technology Data Exchange (ETDEWEB)

    Leonard, Jonathan; Tezak, Matthew Stephen; Brockmann, John E.; Servantes, Brandon; Sanchez, Andres L.; Tucker, Mark David; Allen, Ashley N.; Wilson, Mollye C.; Lucero, Daniel A.; Betty, Rita G.

    2010-06-01

    Sandia National Laboratories has conducted proof-of-concept experiments demonstrating effective knockdown and neutralization of aerosolized CBW simulants using charged DF-200 decontaminant sprays. DF-200 is an aqueous decontaminant, developed by Sandia National Laboratories, and procured and fielded by the US Military. Of significance is the potential application of this fundamental technology to numerous applications including mitigation and neutralization of releases arising during chemical demilitarization operations. A release mitigation spray safety system will remove airborne contaminants from an accidental release during operations, to protect personnel and limit contamination. Sandia National Laboratories recently (November, 2008) secured funding from the US Army's Program Manager for Non-Stockpile Chemical Materials Agency (PMNSCMA) to investigate use of mitigation spray systems for chemical demilitarization applications. For non-stockpile processes, mitigation spray systems co-located with the current Explosive Destruction System (EDS) will provide security both as an operational protective measure and in the event of an accidental release. Additionally, 'tented' mitigation spray systems for native or foreign remediation and recovery operations will contain accidental releases arising from removal of underground, unstable CBW munitions. A mitigation spray system for highly controlled stockpile operations will provide defense from accidental spills or leaks during routine procedures.

  20. PRODUCTION OF COMPOSITE CERAMIC MATERIAL FOR THERMAL SPRAYING

    Directory of Open Access Journals (Sweden)

    V. A. Okovity

    2017-01-01

    Full Text Available A composite ceramic material has been developed for thermal spraying that permits to increase wear resistance due to introduction of high-chromium steel and molybdenum in its structure, to obtain optimum porosity in the starting charge material while synthesizing  FeCrMo – MoS2/CaF2/С – TiC compositions,  to improve technological parameters of powders and thereby increase coefficient of powder usage in spraying, to reduce cost of wear-resistant coating technology. The paper presents characteristics and parameters of the developed material and coating which is based on it. Methodology is based on  complex metallographical, X-ray diffraction and electron microscopy investigations of structural elements of composite plasma coatings. Main components of composite particles are solid solutions based on iron, titanium carbides, solid lubricant inclusions in the form of molybdenum disulfide, calcium fluoride, carbon. Presence of such powder particles predetermines obtaining wear-resistant coatings which are rather efficient in case of molecular and mechanical and abrasive wear-out under disadvantageous friction conditions (boundary lubrication or absence of lubrication material, elevated temperature actions.  The contemplated powders are characterized by complex geometric shape and developed surface relief of particles. There has been observed a stable distribution of hard carbide phase in volumes of deposited materials and absence of superficial zone with deficit of TiC inclusions that positively influence on working capacity of the investigated wear-resistant coatings. Plasma coatings which have been deposited with the help of  FeCrMo – MoS2 – TiC powders in accordance with the technology developed by authors have better wear resistance in case of dry friction in a steel 45 (coating wear-out is less by 1.2-fold; scoring load is higher by 1.2-fold than a coating which has been obtained with the help of Ni80Cr20 – 12 % MoS2 – 50

  1. Modeling of Thickness and Profile Uniformity of Thermally Sprayed Coatings Deposited on Cylinders

    Science.gov (United States)

    Yanjun, Zhang; Wenbo, Li; Dayu, Li; Jinkun, Xiao; Chao, Zhang

    2018-02-01

    In thermal spraying processes, kinematic parameters of the robot play a decisive role in the coating thickness and profile. In this regard, some achievements have been made to optimize the spray trajectory on flat surfaces. However, few reports have focused on nonholonomic or variable-curvature cylindrical surfaces. The aim of this study is to investigate the correlation between the coating profile, coating thickness, and scanning step, which is determined by the radius of curvature and scanning angle. A mathematical simulation model was developed to predict the thickness of thermally sprayed coatings. Experiments were performed on cylinders with different radiuses of curvature to evaluate the predictive ability of the model.

  2. Overview on Recent Developments of Bondcoats for Plasma-Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Naumenko, D.; Pillai, R.; Chyrkin, A.; Quadakkers, W. J.

    2017-12-01

    The performance of MCrAlY (M = Ni, Co) bondcoats for atmospheric plasma-sprayed thermal barrier coatings (APS-TBCs) is substantially affected by the contents of Co, Ni, Cr, and Al as well as minor additions of Y, Hf, Zr, etc., but also by manufacturing-related properties such as coating thickness, porosity, surface roughness, and oxygen content. The latter properties depend in turn on the exact technology and set of parameters used for bondcoat deposition. The well-established LPPS process competes nowadays with alternative technologies such as HVOF and APS. In addition, new technologies have been developed for bondcoats manufacturing such as high-velocity APS or a combination of HVOF and APS for application of a flashcoat. Future developments of the bondcoat systems will likely include optimization of thermal spraying methods for obtaining complex bondcoat roughness profiles required for extended APS-TBC lifetimes. Introduction of the newest generation single-crystal superalloys possessing low Cr and high Al and refractory metals (Re, Ru) contents will require definition of new bondcoat compositions and/or multilayered bondcoats to minimize interdiffusion issues. The developments of new bondcoat compositions may be substantially facilitated using thermodynamic-kinetic modeling, the vast potential of which has been demonstrated in recent years.

  3. Engineering a new class of thermal spray nano-based microstructures from agglomerated nanostructured particles, suspensions and solutions: an invited review

    International Nuclear Information System (INIS)

    Fauchais, P; Montavon, G; Lima, R S; Marple, B R

    2011-01-01

    From the pioneering works of McPherson in 1973 who identified nanometre-sized features in thermal spray conventional alumina coatings (using sprayed particles in the tens of micrometres size range) to the most recent and most advanced work aimed at manufacturing nanostructured coatings from nanometre-sized feedstock particles, the thermal spray community has been involved with nanometre-sized features and feedstock for more than 30 years. Both the development of feedstock (especially through cryo-milling, and processes able to manufacture coatings structured at the sub-micrometre or nanometre sizes, such as micrometre-sized agglomerates made of nanometre-sized particles for feedstock) and the emergence of thermal spray processes such as suspension and liquid precursor thermal spray techniques have been driven by the need to manufacture coatings with enhanced properties. These techniques result in two different types of coatings: on the one hand, those with a so-called bimodal structure having nanometre-sized zones embedded within micrometre ones, for which the spray process is similar to that of conventional coatings and on the other hand, sub-micrometre or nanostructured coatings achieved by suspension or solution spraying. Compared with suspension spraying, solution precursor spraying uses molecularly mixed precursors as liquids, avoiding a separate processing route for the preparation of powders and enabling the synthesis of a wide range of oxide powders and coatings. Such coatings are intended for use in various applications ranging from improved thermal barrier layers and wear-resistant surfaces to thin solid electrolytes for solid oxide fuel cell systems, among other numerous applications. Meanwhile these processes are more complex to operate since they are more sensitive to parameter variations compared with conventional thermal spray processes. Progress in this area has resulted from the unique combination of modelling activities, the evolution of

  4. Metal-Matrix Hardmetal/Cermet Reinforced Composite Powders for Thermal Spray

    Directory of Open Access Journals (Sweden)

    Dmitri GOLJANDIN

    2012-03-01

    Full Text Available Recycling of materials is becoming increasingly important as industry response to public demands, that resources must be preserved and environment protected. To produce materials competitive in cost with primary product, secondary producers have to pursue new technologies and other innovations. For these purposes different recycling technologies for composite materials (oxidation, milling, remelting etc are widely used. The current paper studies hardmetal/cermet powders produced by mechanical milling technology. The following composite materials were studied: Cr3C2-Ni cermets and WC-Co hardmetal. Different disintegrator milling systems for production of powders with determined size and shape were used. Chemical composition of produced powders was analysed.  To estimate the properties of recycled hardmetal/cermet powders, sieving analysis, laser granulometry and angularity study were conducted. To describe the angularity of milled powders, spike parameter–quadric fit (SPQ was used and experiments for determination of SPQ sensitivity and precision to characterize particles angularity were performed. Images used for calculating SPQ were taken by SEM processed with Omnimet Image Analyser 22. The graphs of grindability and angularity were composed. Composite powders based on Fe- and Ni-self-fluxing alloys for thermal spray (plasma and HVOF were produced. Technological properties of powders and properties of thermal sprayed coatings from studied powders were investigated. The properties of spray powders reinforced with recycled hardmetal and cermet particles as alternatives for cost-sensitive applications were demonstrated.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1348

  5. Technology and potential of wear resistant thermal spray coatings; Technik und Potenziale des Verschleissschutzes mittels thermisch gespritzter Beschichtungen

    Energy Technology Data Exchange (ETDEWEB)

    Bach, F.W.; Moehwald, K.; Droessler, B.; Engl, L. [FORTIS (Forschungszentrum fuer Oberflaechentechnologie und Innovations-service), Stockumer Strasse 28, 58453 Witten (Germany)

    2005-08-01

    Thermal spray technologies are used for coating of component parts with a large variety of materials, e. g. for protection against wear and corrosion. During the last 20 years, the comparatively novel processes in thermal spraying have been established in surface technologies and will increasingly develop their market. Continuous equipment developments as well as new technologies for thermal spraying guarantee increasing importance of this technology, and will have a sustainable effect on industries with typical wear and corrosion-caused problems. Therefore, thermal spray coated components possess an outstanding suitability and a high application potential for the construction of stone machining machines / plants and the mining industry (as well as associated vehicle and equipment technology), which still has hardly been developed in the area of mining industry and stone machining. A short introduction of thermal spray technology and processes and an overview is given for typical applications and already established coating solutions besides some recent examples from the area of stone machining and mining. This article shows the potential of thermally sprayed coatings as solutions for the stone machining and mining industry. (Abstract Copyright [2005], Wiley Periodicals, Inc.) [German] Die thermische Spritztechnik umfasst Verfahren zum Beschichten von Bauteilen mit verschiedensten Werkstoffen, u.a. zum Schutz gegen Verschleiss und Korrosion. Die Verfahren der relativ jungen thermischen Spritztechnik haben in den letzten 20 Jahren in der Oberflaechentechnik einen festen Platz eingenommen und werden ihre Marktanteile zunehmend ausbauen. Die aktuelle, kontinuierliche Weiterentwicklung der Anlagentechnik sowie das Erschliessen neuer Technologien fuer das thermische Spritzen sind Garanten fuer den stetigen Bedeutungsgewinn dieser Technik und werden eine nachhaltige Auswirkung auf Branchen mit typischen verschleiss- und korrosionsbedingten Problemstellungen haben. Auch

  6. Very Low Pressure Plasma Spray—A Review of an Emerging Technology in the Thermal Spray Community

    Directory of Open Access Journals (Sweden)

    Mark F. Smith

    2011-12-01

    Full Text Available A fundamentally new family of thermal spray processes has emerged. These new processes, collectively known as very low pressure plasma spray or VLPPS, differ from traditional thermal spray processes in that coatings are deposited at unusually low chamber pressures, typically less than ~800 Pa (6 Torr. Depending upon the specific process, deposition may be in the form of very fine molten droplets, vapor phase deposition, or a mixture of vapor and droplet deposition. Resulting coatings are similar in quality to coatings produced by alternative coating technologies, such as physical vapor deposition (PVD or chemical vapor deposition (CVD, but deposition rates can be roughly an order of magnitude higher with VLPPS. With these new process technologies modified low pressure plasma spray (LPPS systems can now be used to produce dense, high quality coatings in the 1 to 100 micron thickness range with lamellar or columnar microstructures. A history of pioneering work in VLPPS technology is presented, deposition mechanisms are discussed, potential new applications are reviewed, and challenges for the future are outlined.

  7. Conventional and rapid thermal annealing of spray pyrolyzed copper indium gallium sulfide thin films

    International Nuclear Information System (INIS)

    Aydin, Erkan; Sankir, Mehmet; Sankir, Nurdan Demirci

    2014-01-01

    Highlights: • Spray pyrolysis of copper indium gallium sulfide (CuInGaS 2 ) thin films. • Environmentally friendly method to produce solar cell quality absorber layers. • Effects of post-annealing process on the film properties of CuInGaS 2 . • Pros-and-cons of conventional and rapid thermal annealing. • Enhanced electrical and optical properties via annealing. - Abstract: With this study for the first time effects of post annealing on morphological, structural, optical and electrical properties of spray pyrolyzed copper–indium–gallium–sulfide (CuInGaS 2 ) thin films have been investigated. Pros-and-cons of conventional (CA) and rapid thermal annealing (RTA) have been discussed to obtain the high quality thin film absorbers for solar cell applications. X-ray diffraction analysis revealed that all of the spray pyrolyzed CuInGaS 2 thin films have chalcopyrite structures with a highly (1 1 2) preferential orientation. Raman spectra also confirmed this structure. However, metal oxide secondary phases such as copper oxide and gallium oxide were detected when the temperature ramp rate was increased during RTA process. Energy dispersive X-ray measurements revealed that both copper and gallium diffused through the surface after annealing processes. Moreover, copper diffusion became pronounced especially at high annealing temperatures. Optical transmission measurements in the wavelength range between 600 and 1100 nm showed that band gap energy of CuInGaS 2 thin films was ranging between 1.36 and 1.51 eV depending on the annealing conditions. Very high mobility values have been observed for both processes. The maximum electrical mobility, 30.9 cm 2 /V s, was observed for the films annealed at 600 °C via CA. This is the highest reported value among the CuInGaS 2 thin film absorbers deposited by both solution and vacuum based techniques. As a result, post-annealing of spray pyrolyzed CuInGaS 2 thin films without usage of highly toxic gases, reported in this

  8. Modeling of air-droplet interaction, substrate melting and coating buildup in thermal spraying

    Science.gov (United States)

    Wei, Guanghua

    particle feeding velocity. In this thesis, the level set method is used to study the interaction between the droplet and the surrounding air. The level set function is used to track the deformation of the free surface. The capability of this model on accurately and efficiently simulating the droplet deformation and oscillation is demonstrated. The droplet deformation during in-flight caused by the air-droplet interaction and the droplet-substrate interaction are considered here. Particles with different surface tension and morphologies are studied as well. Droplet substrate interaction is studied to understand the substrate melting behavior. A numerical model is developed to investigate the droplet solidification, substrate melting and re-solidification. A dimensionless parameter, "temperature factor", is proposed from analysis and it can be used as an indicator to predict whether substrate melting will occur for a certain combination of the droplet and substrate. This parameter can be correlated with the maximum melting depth of the substrate. The possibility of heating up the substrate by plasma flame, and attaching a temperature-control device on the backside of the substrate to achieve substrate melting is studied. The substrate front surface temperature can be controlled at a sufficient high temperature. With additional heating from superheated molten droplets and the latent heat of droplet solidification, a thin liquid layer of the substrate can be obtained and epitaxy growth of the splats is possible. This could expand thermal spray technology to the applications of semiconductor and solar energy, both of which need epitaxy crystal with big sizes. To better control the existing thermal spray process, it is important to develop the quantitative relationships between spray parameters and coating characteristics. Until recently, the simulation studies have been focused on two-dimensional models and prediction of the cross-section structure of deposited layers; although

  9. Mechanical and tribological performance of coated ceramic tiles with alumina by thermal spraying process

    Directory of Open Access Journals (Sweden)

    Marilse Araque-Pabón

    2015-07-01

    Full Text Available Mechanical and tribological performance of red clay ceramic tiles uncoated and coated by oxy-fuel thermal spraying process from α-Al2O3 powder was evaluated. The ceramic tile substrates were manufactured by uniaxial pressing at 30 bar pressure, and sintered at 1100°C, while alumina Sulzer-Metco 105SPFTM was used as feedstock powder to elaborate coatings with three different thicknesses. Both, the bending and the deep abrasion resistances were evaluated according to ISO 10545-4 e ISO 10545-6 standards respectively. The results obtained indicate that the deep abrasion in the ceramic tiles decreases when the thickness of alumina coating increases. On the other hand, the bending resistance of ceramic tiles coated increased between 5 and 49% regarding to those uncoated. These results contribute to the development of ceramic products with high value added, which can be used in various technological applications.

  10. Construction of mechanically durable superhydrophobic surfaces by thermal spray deposition and further surface modification

    Science.gov (United States)

    Chen, Xiuyong; Gong, Yongfeng; Suo, Xinkun; Huang, Jing; Liu, Yi; Li, Hua

    2015-11-01

    Here we report a simple and cost-effective technical route for constructing superhydrophobic surfaces with excellent abrasion resistance on various substrates. Rough surface structures were fabricated by thermal spray deposition of a variety of inorganic materials, and further surface modification was made by applying a thin layer of polytetrafluoroethylene. Results show that the Al, Cu, or NiCrBSi coatings with the surface roughness of up to 13.8 μm offer rough surface profile to complement the topographical morphology in micro-/nano-scaled sizes, and the hydrophobic molecules facilitate the hydrophobicity. The contact angles of water droplets of ∼155° with a sliding angle of up to 3.5° on the samples have been achieved. The newly constructed superhydrophobic coatings tolerate strong abrasion, giving clear insight into their long-term functional applications.

  11. Effects of insecticide spray application on insect pest infestation and ...

    African Journals Online (AJOL)

    Field studies were conducted during the 2008 - 2009 cropping season to determine the minimal insecticide application which can reduce cowpea yield losses on the field due to insect pest infestations in the Transkei region of South Africa. Treatments consisted of five cowpea varieties and four regimes of insecticide spray ...

  12. Low-Loss-Spray-Application - The Scientific Basis

    Directory of Open Access Journals (Sweden)

    Herbst, E.

    2013-03-01

    Full Text Available Limited time frames caused by infection threat and weather demand for efficient pesticide application techniques in modern integrated and organic fruit farming. This demand is best complied by low volume spraying, since it minimizes traveling time and number of fillings per spray treatment, but also minimizes the probability of a contamination of the operator with concentrated pesticides. To obtain good spray deposition, low volume spray application demands small droplets which offer numerous benefits, but also carry a high drift potential. This feature threatened the technique, because no method for spray drift reduction has been available in order to make use of reduced buffer zones to water courses and non-target areas. A new method based on cross flow characteristics of the sprayer fan, canopy adapted forward speed and fan speed and a mixed set of hollow cone nozzles and air induction nozzles resulted in an approx. 85% reduction of particle drift deposits, so that the method has been registered in the official German list of drift reducing devices in the 75% drift reduction class. Besides drift reduction a canopy adapted fan speed also results in an enormous reduction of fuel consumption and noise emission as further environmental benefits of small droplets. An assessment of the influence of a canopy adapted forward speed and fan speed on spray deposit, relative spray coverage and droplet deposit density revealed a significant increase of the application efficiency, rising with decreasing canopy width and compensating a reduction of water volume and dose rate from canopy related dosing models. Testing a tower sprayer in orchards for use with reduced fan speed unexpectedly showed an unusable vertical air distribution. Alarmed by this finding, a subsequent testing of various fan types on a test bench disclosed a very unsatisfying vertical air distribution of many fan types and even within a production series the air distribution differed

  13. Modeling of droplet dynamic and thermal behaviour during spray ...

    Indian Academy of Sciences (India)

    Unknown

    flowing atomizing gas to a substrate/platform where they collect and coalesce to .... is a critical factor in the spray forming process, there is no available .... Equations (3) to (6) help in calculating the axial droplet velocities as a function of flight distance. It is obvious that there is no analytical solution to (4) (Mathur et al. 1989).

  14. In Situ Acoustic Monitoring of Thermal Spray Process Using High-Frequency Impulse Measurements

    Science.gov (United States)

    Tillmann, Wolfgang; Walther, Frank; Luo, Weifeng; Haack, Matthias; Nellesen, Jens; Knyazeva, Marina

    2018-01-01

    In order to guarantee their protective function, thermal spray coatings must be free from cracks, which expose the substrate surface to, e.g., corrosive media. Cracks in thermal spray coatings are usually formed because of tensile residual stresses. Most commonly, the crack occurrence is determined after the thermal spraying process by examination of metallographic cross sections of the coating. Recent efforts focus on in situ monitoring of crack formation by means of acoustic emission analysis. However, the acoustic signals related to crack propagation can be absorbed by the noise of the thermal spraying process. In this work, a high-frequency impulse measurement technique was applied to separate different acoustic sources by visualizing the characteristic signal of crack formation via quasi-real-time Fourier analysis. The investigations were carried out on a twin wire arc spraying process, utilizing FeCrBSi as a coating material. The impact of the process parameters on the acoustic emission spectrum was studied. Acoustic emission analysis enables to obtain global and integral information on the formed cracks. The coating morphology and coating defects were inspected using light microscopy on metallographic cross sections. Additionally, the resulting crack patterns were imaged in 3D by means of x-ray microtomography.

  15. Preparation of high critical temperature YBa2Cu3O7 superconducting coatings by thermal spray

    International Nuclear Information System (INIS)

    Lacombe, Jacques

    1991-01-01

    The objective of this research thesis is the elaboration of YBa 2 Cu 3 O 7 superconducting coatings by thermal spray. These coatings must have a high adherence, a high cohesion, and the best possible electrical characteristics. The author first briefly presents physical-chemical characteristics of this ceramic, and proposes a bibliographical synthesis on thick coatings prepared by thermal spray. In the next parts, he studies and describes conditions of elaboration of poly-granular coatings of YBa 2 Cu 3 O 7 , and their structural and electric characteristics [fr

  16. Suspension thermal spraying of hydroxyapatite: Microstructure and in vitro behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Bolelli, Giovanni, E-mail: giovanni.bolelli@unimore.it [Department of Engineering “Enzo Ferrari”, Università di Modena e Reggio Emilia, Via Vignolese 905, 41125 Modena, MO (Italy); Bellucci, Devis; Cannillo, Valeria; Lusvarghi, Luca; Sola, Antonella [Department of Engineering “Enzo Ferrari”, Università di Modena e Reggio Emilia, Via Vignolese 905, 41125 Modena, MO (Italy); Stiegler, Nico; Müller, Philipp; Killinger, Andreas; Gadow, Rainer [Institute for Manufacturing Technologies of Ceramic Components and Composites (IMTCCC), Universität Stuttgart, Allmandring 7b, 70569 Stuttgart (Germany); Altomare, Lina; De Nardo, Luigi [Dipartimento di Chimica, Materiali e Ingegneria Chimica “G. Natta”, Politecnico di Milano, Via Mancinelli 7, I-20131 Milano (Italy)

    2014-01-01

    In cementless fixation of metallic prostheses, bony ingrowth onto the implant surface is often promoted by osteoconductive plasma-sprayed hydroxyapatite coatings. The present work explores the use of the innovative High Velocity Suspension Flame Spraying (HVSFS) process to coat Ti substrates with thin homogeneous hydroxyapatite coatings. The HVSFS hydroxyapatite coatings studied were dense, 27–37 μm thick, with some transverse microcracks. Lamellae were sintered together and nearly unidentifiable, unlike conventional plasma-sprayed hydroxyapatite. Crystallinities of 10%–70% were obtained, depending on the deposition parameters and the use of a TiO{sub 2} bond coat. The average hardness of layers with low (< 24%) and high (70%) crystallinity was ≈ 3.5 GPa and ≈ 4.5 GPa respectively. The distributions of hardness values, all characterised by Weibull modulus in the 5–7 range, were narrower than that of conventional plasma-sprayed hydroxyapatite, with a Weibull modulus of ≈ 3.3. During soaking in simulated body fluid, glassy coatings were progressively resorbed and replaced by a new, precipitated hydroxyapatite layer, whereas coatings with 70% crystallinity were stable up to 14 days of immersion. The interpretation of the precipitation behaviour was also assisted by surface charge assessments, performed through Z-potential measurements. During in vitro tests, HA coatings showed no cytotoxicity towards the SAOS-2 osteoblast cell line, and surface cell proliferation was comparable with proliferation on reference polystyrene culture plates. - Highlights: • Thin, dense HA layers were originated by HVSFS deposition of molten agglomerates of ≈ 1 μm. • Tensile adhesion strength of HVSFS HA onto Ti well above the threshold of ISO 13779-2 • Crystallinity (10–70%) is determined by system temperature during deposition. • Crystallinity controls the reactivity during immersion in simulated body fluid. • SAOS-2 osteoblast-like cells adhered well and

  17. Suspension thermal spraying of hydroxyapatite: microstructure and in vitro behaviour.

    Science.gov (United States)

    Bolelli, Giovanni; Bellucci, Devis; Cannillo, Valeria; Lusvarghi, Luca; Sola, Antonella; Stiegler, Nico; Müller, Philipp; Killinger, Andreas; Gadow, Rainer; Altomare, Lina; De Nardo, Luigi

    2014-01-01

    In cementless fixation of metallic prostheses, bony ingrowth onto the implant surface is often promoted by osteoconductive plasma-sprayed hydroxyapatite coatings. The present work explores the use of the innovative High Velocity Suspension Flame Spraying (HVSFS) process to coat Ti substrates with thin homogeneous hydroxyapatite coatings. The HVSFS hydroxyapatite coatings studied were dense, 27-37μm thick, with some transverse microcracks. Lamellae were sintered together and nearly unidentifiable, unlike conventional plasma-sprayed hydroxyapatite. Crystallinities of 10%-70% were obtained, depending on the deposition parameters and the use of a TiO2 bond coat. The average hardness of layers with low (hydroxyapatite, with a Weibull modulus of ≈3.3. During soaking in simulated body fluid, glassy coatings were progressively resorbed and replaced by a new, precipitated hydroxyapatite layer, whereas coatings with 70% crystallinity were stable up to 14days of immersion. The interpretation of the precipitation behaviour was also assisted by surface charge assessments, performed through Z-potential measurements. During in vitro tests, HA coatings showed no cytotoxicity towards the SAOS-2 osteoblast cell line, and surface cell proliferation was comparable with proliferation on reference polystyrene culture plates. © 2013.

  18. Characterization and High-Temperature Erosion Behaviour of HVOF Thermal Spray Cermet Coatings

    Science.gov (United States)

    Kumar, Pardeep; Sidhu, Buta Singh

    2016-01-01

    High-velocity oxygen fuel (HVOF) thermal spray, carbide-cermet-based coatings are usually employed in high-temperature erosive and erosive-corrosive environments. Extensive literature is available on high-temperature erosion performance of HVOF coatings under moderate to low particle flux and velocities for application in boiler tubes. This research work presents the characterization and high-temperature erosion behaviour of Cr3C2-25NiCr and WC-10Co-4Cr HVOF-sprayed coatings. Coatings were formulated on the substrate steel of type AISI 304, commonly used for the fabrication of pulverized coal burner nozzles (PCBN). Erosion testing was carried out in high-temperature air-jet erosion tester after simulating the conditions akin to that prevailing in PCBN in the boiler furnace. The coatings were tested for erosion behaviour at different angles and temperatures by freezing other test parameters. Brittle erosion behaviour was depicted in erosion testing, and the coatings couldn't restrain the erodent attacks to protect the substrate. High particle velocity and high particle flux were attributed to be the reasons of extensive erosive weight loss of the coatings. The surface morphology of the eroded specimens was analysed from back-scattered electron images to depict the probable mechanism of material removal. The coatings were characterized with optical microscopy, SEM-EDS analysis, XRD analysis, micro-hardness testing, porosity measurements, surface roughness testing and bond strength testing. The work was undertaken to investigate the performance of the selected coatings in highly erosive environment, so as to envisage their application in PCBNs for protection against material degradation. The coatings could only sustain in oblique impact erosion at room temperature and depleted fully under all other conditions.

  19. Electrochemical methods for characterisation of thermal spray corrosion resistant stainless steel coatings

    NARCIS (Netherlands)

    Hofman, R.; Vreijling, M.P.W.; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    The use of thermal spray stainless steel coatings for protection of low alloyed steels against different types of corrosion is limited due to high porosity levels and oxide inclusions. In this paper electrochemical methods like corrosion potential monitoring and cyclic voltammetry are reported to

  20. A sputtered zirconia primer for improved thermal shock resistance of plasma sprayed ceramic turbine seals

    Science.gov (United States)

    Bill, R. C.; Sovey, J.; Allen, G. P.

    1981-01-01

    The development of plasma-sprayed yttria stabilized zirconia (YSZ) ceramic turbine blade tip seal components is discussed. The YSZ layers are quite thick (0.040 to 0.090 in.). The service potential of seal components with such thick ceramic layers is cyclic thermal shock limited. The most usual failure mode is ceramic layer delamination at or very near the interface between the plasma sprayed YSZ layer and the NiCrAlY bondcoat. Deposition of a thin RF sputtered YSZ primer to the bondcoat prior to deposition of the thick plasma sprayed YSZ layer was found to reduce laminar cracking in cyclic thermal shock testing. The cyclic thermal shock life of one ceramic seal design was increased by a factor of 5 to 6 when the sputtered YSZ primer was incorporated. A model based on thermal response of plasma sprayed YSZ particles impinging on the bondcoat surface with and without the sputtered YSZ primer provides a basis for understanding the function of the primer.

  1. High Temperature Oxidation of Spark Plasma Sintered and Thermally Sprayed FeAl-Based Iron Aluminides

    Czech Academy of Sciences Publication Activity Database

    Haušild, P.; Karlík, M.; Skiba, T.; Sajdl, P.; Dubský, Jiří; Palm, M.

    2012-01-01

    Roč. 122, č. 3 (2012), s. 465-468 ISSN 0587-4246. [International Symposium on Physics of Materials (ISPMA)/12./. Prague, 04.09.2011-08.09.2011] Institutional support: RVO:61389021 Keywords : thermal spraying * plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.531, year: 2012

  2. Methods of Increasing Thermal Conductivity of Plasma Sprayed Tungsten-Based Coatings

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Iždinský, K.; Vondrouš, P.

    2009-01-01

    Roč. 59, - (2009), s. 82-86 ISSN 1022-6680. [International Conference on New Materials for Extreme Environments/1st./. San Sebastian, 02.06.2008-04.06.2008] Institutional research plan: CEZ:AV0Z20430508 Keywords : Extreme environments * fusion materials * plasma sprayed coatings * thermal conductivity Subject RIV: JG - Metallurgy

  3. Simulation of the coating film appearance for spray application

    OpenAIRE

    Seeler, Fabian; Hager, Christian; Schneider, Matthias; Tiedje, Oliver

    2015-01-01

    The coating film topography depends on the substrate structure, the application parameters and the coating material’s levelling properties. Substrates consisting of several materials with different surface structures and differently inclined areas make a homogenous coating film structure difficult. By means of simulations, the paint film structure is intended to be controlled so that the theoretical optimum is reached and the experimental effort can be reduced. The focus is on spray applicati...

  4. Sealing of thermally-sprayed stainless steel coatings against corrosion using nickel electroplating technique

    Directory of Open Access Journals (Sweden)

    Hathaipat Koiprasert

    2007-07-01

    Full Text Available Electric arc spraying (EAS is one of the thermal spray techniques used for restoration and to providecorrosion resistance. It can be utilized to build up coatings to thicknesses of several millimeters, It is easy to use on-site. Most importantly, the cost of this technique is lower than other thermal spraying techniques thatmay be suitable for part restoration. A major disadvantage associated with the electric arc sprayed coating is its high porosity, which can be as high as 3-8% making it not appropriate for use in immersion condition. This work was carried out around the idea of using electroplating to seal off the pore of the EAS coating, with an aim to improve the corrosion resistance of the coating in immersion condition. This research compared the corrosion behavior of a stainless steel 316 electric arc sprayed coating in 2M NaOH solution at 25oC. It was found that the Ni plating used as sealant can improve the corrosion resistance of the EAS coating. Furthermore, the smoothened and plated stainless steel 316 coating has a better corrosion resistance than the plated EAS coating that was not ground to smoothen the surface before plating.

  5. Evaluation of the Nano Spray Dryer B-90 for pharmaceutical applications.

    Science.gov (United States)

    Schmid, Katja; Arpagaus, Cordin; Friess, Wolfgang

    2011-08-01

    The vibrating mesh spray technology implemented in the Nano Spray Dryer B-90 was evaluated for pharmaceutical applications by spray drying common pharmaceutical excipients (e.g. trehalose, mannitol) and model drugs (e.g. griseofulvin). Aerosol droplet size measurements investigated the influence of spray solution factors (e.g. viscosity, surface tension) and of vibrating mesh aperture sizes on particle characteristics. Particle deposition on the spray nozzle was addressed by analyzing the influence of spray solute concentration and solvent on the process outcome. Submicron particles with 0.5 ?m and 0.8 ?m mean particle size were obtained at high yields for 50?mg powder amounts.

  6. Influence of the spray velocity on arc-sprayed coating structures

    Science.gov (United States)

    Steffens, H.-D.; Nassenstein, K.

    1999-09-01

    Thermal spray processes such as plasma spraying and HVOF have gained markets due to a steady process of development of materials and equipment. One disadvantage of thermal spray processes is that costs must be competitive compared to techniques such as PTA and electroplating. In order to reduce costs, the more economical spray processes like conventional wire flame spraying, as well as arc spraying, are becoming more popular. There are modern arc spray gun designs on the market that meet the requirements of modern coating properties, for example aviation overhaul applications as well as the processing of cored wires. Nevertheless, the physical basis of arc spraying is well known. The aim of the present investigation is to show how the influence of spray velocity (not particle velocity) affects coating structure with respect to arc spray parameters.

  7. Aluminium-12wt% silicon coating prepared by thermal spraying technique: Part 1 optimization of spray condition based on a design of experiment

    Directory of Open Access Journals (Sweden)

    Jiansirisomboon, S.

    2006-03-01

    Full Text Available At present, thermal spray technology is used for maintenance parts of various machines in many industries. This technology can be used to improve the surface wear resistance. Therefore, this technology can significantly reduce cost of manufacturing. Al-12wt%Si alloy is an interesting and popular material used in the automotive industry. This research studies the suitable condition for spraying of Al-12wt%Si powder. This powder was sprayed by a flame spray technique onto low carbon steel substrates. The suitable conditions for spraying can be achieved by a design of experiment (DOE principle, which provided statistical data defined at 90% confidence. This research used control factors, which were oxygen flow rate, acetylene flow rate and spray distance. The satisfaction levels of these factors were set at 3 levels, i.e. low, medium and high, in order to determine suitable responses, which were hardness, thickness, wear rate and percentage volume fraction of porosity. It was found that the optimized condition for spraying Al-12wt%Si powder consisted of 38 ft3/hr (1.026 m3/hr of oxygen flow rate, 27 ft3/hr (0.729 m3/hr of acetylene flow rate and 58 mm of spray distance.

  8. In vitro characterization of hydroxyapatite layers deposited by APS and HVOF thermal spraying methods

    Directory of Open Access Journals (Sweden)

    Radu Alexandru Roşu

    2012-03-01

    Full Text Available Titanium alloys are successfully used in medicine as implants due to their high mechanical properties and good biocompatibility. To improve implant osseointegration of titanium alloys, they are covered with hydroxyapatite because of its bioactive properties. Coating the implants with hydroxyapatite by thermal spraying, due to the temperatures developed during the deposition process, the structure can be degraded, leading to formation of secondary phases, such as TCP, TT CP, CaO. The paper presents the experimental results of hydroxyapatite layers deposition by two thermal spraying methods: Atmospheric Plasma Spraying (APS and High Velocity Oxy-Fuel (HVOF. The microstructure of the deposited layers is characterized by X-ray diffraction analysis and electronic microscopy. The bioactivity of the hydroxyapatite layers was investigated in Simulated Body Fluid (SBF by immersing the covered samples deposited by the two thermal spraying methods. In both cases the coatings did not present defects as cracks or microcracks. X-ray diffraction performed on hydroxyapatite deposited layers shows that the structure was strongly influenced by plasma jet temperature, the structure consisting mainly of TCP (Ca3PO42. The samples deposited by HVO F after immersing in SBF lead to formation of biological hydroxyapatite, certifying the good bioactivity of the coatings.

  9. Application of pulse combustion technology in spray drying process

    Directory of Open Access Journals (Sweden)

    I. Zbicinski

    2000-12-01

    Full Text Available The paper presents development of valved pulse combustor designed for application in drying process and drying tests performed in a specially built installation. Laser technique was applied to investigate the flow field and structure of dispersed phase during pulse combustion spray drying process. PDA technique was used to determine initial atomization parameters as well as particle size distribution, velocity of the particles, mass concentration of liquid phase in the cross section of spray stream, etc., in the drying chamber during drying tests. Water was used to estimate the level of evaporation and 5 and 10% solutions of sodium chloride to carry out drying tests. The Computational Fluid Dynamics technique was used to perform theoretical predictions of time-dependent velocity, temperature distribution and particle trajectories in the drying chamber. Satisfactory agreement between calculations and experimental results was found in certain regions of the drying chamber.

  10. Microgravity Spray Cooling Research for High Powered Laser Applications

    Science.gov (United States)

    Zivich, Chad P.

    2004-01-01

    An extremely powerful laser is being developed at Goddard Space Flight Center for use on a satellite. This laser has several potential applications. One application is to use it for upper atmosphere weather research. In this case, the laser would reflect off aerosols in the upper atmosphere and bounce back to the satellite, where the aerosol velocities could be calculated and thus the upper atmosphere weather patterns could be monitored. A second application would be for the US. Air Force, which wants to use the laser strategically as a weapon for satellite defense. The Air Force fears that in the coming years as more and more nations gain limited space capabilities that American satellites may become targets, and the laser could protect the satellites. Regardless of the ultimate application, however, a critical step along the way to putting the laser in space is finding a way to efficiently cool it. While operating the laser becomes very hot and must be cooled to prevent overheating. On earth, this is accomplished by simply running cool tap water over the laser to keep it cool. But on a satellite, this is too inefficient. This would require too much water mass to be practical. Instead, we are investigating spray cooling as a means to cool the laser in microgravity. Spray cooling requires much less volume of fluid, and thus could be suitable for use on a satellite. We have inherited a 2.2 second Drop Tower rig to conduct our research with. In our experiments, water is pressurized with a compressed air tank and sprayed through a nozzle onto our test plate. We can vary the pressure applied to the water and the temperature of the plate before an experiment trial. The whole process takes place in simulated microgravity in the 2.2 second Drop Tower, and a high speed video camera records the spray as it hits the plate. We have made much progress in the past few weeks on these experiments. The rig originally did not have the capability to heat the test plate, but I did

  11. Thermal management for LED applications

    CERN Document Server

    Poppe, András

    2014-01-01

    Thermal Management for LED Applications provides state-of-the-art information on recent developments in thermal management as it relates to LEDs and LED-based systems and their applications. Coverage begins with an overview of the basics of thermal management including thermal design for LEDs, thermal characterization and testing of LEDs, and issues related to failure mechanisms and reliability and performance in harsh environments. Advances and recent developments in thermal management round out the book with discussions on advances in TIMs (thermal interface materials) for LED applications, advances in forced convection cooling of LEDs, and advances in heat sinks for LED assemblies. This book also: Presents a comprehensive overview of the basics of thermal management as it relates to LEDs and LED-based systems Discusses both design and thermal management considerations when manufacturing LEDs and LED-based systems Covers reliability and performance of LEDs in harsh environments Has a hands-on applications a...

  12. Fabrication of Water Jet Resistant and Thermally Stable Superhydrophobic Surfaces by Spray Coating of Candle Soot Dispersion.

    Science.gov (United States)

    Qahtan, Talal F; Gondal, Mohammed A; Alade, Ibrahim O; Dastageer, Mohammed A

    2017-08-08

    A facile synthesis method for highly stable carbon nanoparticle (CNP) dispersion in acetone by incomplete combustion of paraffin candle flame is presented. The synthesized CNP dispersion is the mixture of graphitic and amorphous carbon nanoparticles of the size range of 20-50 nm and manifested the mesoporosity with an average pore size of 7 nm and a BET surface area of 366 m 2 g -1 . As an application of this material, the carbon nanoparticle dispersion was spray coated (spray-based coating) on a glass surface to fabricate superhydrophobic (water contact angle > 150° and sliding angle fabricated from direct candle flame soot deposition (candle-based coating). This study proved that water jet resistant and thermally stable superhydrophobic surfaces can be easily fabricated by simple spray coating of CNP dispersion gathered from incomplete combustion of paraffin candle flame and this technique can be used for different applications with the potential for the large scale fabrication.

  13. Study on the Shielding Effectiveness of an Arc Thermal Metal Spraying Method against an Electromagnetic Pulse

    Directory of Open Access Journals (Sweden)

    Han-Seung Lee

    2017-10-01

    Full Text Available An electromagnetic pulse (EMP explodes in real-time and causes critical damage within a short period to not only electric devices, but also to national infrastructures. In terms of EMP shielding rooms, metal plate has been used due to its excellent shielding effectiveness (SE. However, it has difficulties in manufacturing, as the fabrication of welded parts of metal plates and the cost of construction are non-economical. The objective of this study is to examine the applicability of the arc thermal metal spraying (ATMS method as a new EMP shielding method to replace metal plate. The experimental parameters, metal types (Cu, Zn-Al, and coating thickness (100–700 μm used for the ATMS method were considered. As an experiment, a SE test against an EMP in the range of 103 to 1010 Hz was conducted. Results showed that the ATMS coating with Zn-Al had similar shielding performance in comparison with metal plate. In conclusion, the ATMS method is judged to have a high possibility of actual application as a new EMP shielding material.

  14. Laser surface modification (LSM) of thermally-sprayed Diamalloy 2002 coating

    Science.gov (United States)

    Gisario, A.; Barletta, M.; Veniali, F.

    2012-09-01

    Thermally-sprayed Diamalloy 2002 is widely used as overlay coating in several applications for their good wear and corrosion protection. Although, in the past, any effort has been produced to deposit Diamalloy 2002 with a low degree of defectiveness, some residual porosity and cracks can often affect the final property of the resulting coatings. Different techniques are commonly used to improve the performance of Diamalloy 2002. Recently, laser post-treatment seems to be one of the most promising, being an effective, non-contact, mini-invasive technology. In this respect, the present investigation deals with the application of a continuous wave high power diode laser to post-treat Diamalloy 2002 deposited by HVOF on AA 6082 T6 aluminum alloy. Different laser power and scan speed were investigated in order to identify the process window most favorable to improve the overall mechanical property of Diamalloy 2002 coatings. The changes in morphology, micro-structure and chemical composition of the coatings after laser post-treatments were investigated by inductive gage profilometry and combined SEM-EDXS. Further, the changes in the mechanical properties of the coatings were investigated in terms of hardness, elastic modulus, scratch and wear resistance. Consistent improvements in mechanical property can be achieved by Diamalloy 2002 when laser processing is performed at higher power and reduced scan speed. Yet, too much increase in power density should be always avoided as it can be detrimental to the final property of the coatings and cause high defectiveness and their failure.

  15. Supplementary Microstructural Features Induced During Laser Surface Melting of Thermally Sprayed Inconel 625 Coatings

    Science.gov (United States)

    Ahmed, Nauman; Voisey, K. T.; McCartney, D. G.

    2014-02-01

    Laser surface melting of thermally sprayed coatings has the potential to enhance their corrosion properties by incorporating favorable microstructural changes. Besides homogenizing the as-sprayed structure, laser melting may induce certain microstructural modifications (i.e., supplementary features) in addition to those that directly improve the corrosion performance. Such features, being a direct result of the laser treatment process, are described in this paper which is part of a broader study in which high velocity oxy-fuel sprayed Inconel 625 coatings on mild-steel substrates were treated with a diode laser and the modified microstructure characterized using optical and scanning electron microscopy and x-ray diffraction. The laser treated coating features several different zones, including a region with a microstructure in which there is a continuous columnar dendritic structure through a network of retained oxide stringers.

  16. Minimizing Superficial Thermal Injury Using Bilateral Cryogen Spray Cooling During Laser Reshaping of Composite Cartilage Grafts

    Science.gov (United States)

    Chang, Cheng-Jen; Cheng, Sally M.H.; Chiu, Lynn L.; Wong, Brian J.F.; Ting, Keen

    2014-01-01

    Composite cartilage grafts were excised from New Zealand rabbit ears. Flat composite grafts (of cartilage and overlying skin graft on both surfaces) were obtained from each ear and cut into a rectangle measuring 50 mm by 25 mm (x by y) with an average thickness of approximately 1.3 mm (z), skin included. Specimens were manually deformed with a jig and maintained in this new position during laser illumination. The composite cartilage grafts were illuminated on the concave surface with an Nd:YAG laser (1,064 nm, 3 mm spot) at 10 W, 20 W, 30 W, 40 W, 50 W. Cryogen spray cooling (CSC) was applied to both exterior (convex) and interior (concave) surfaces of the tissue to reduce thermal injury to the grafts. CSC was delivered: (1) in controlled applications (cryogen released when surface reached 40°C, and (2) receiving only laser at above wattage, no CSC [representing the control group]. The specimens were maintained in a deformation for 15 minutes after illumination and serially examined for 14 days. The control group with no CSC caused injury to all specimens, ranging from minor to full thickness epidermal thermal injury. Although most levels of laser and CSC yielded a high degree of reshaping over an acute time period, after 14 days specimens exposed to 30 W, 40 W, 50 W retained shape better than those treated at 10 W and 20 W. The specimens exposed to 50 W with controlled CSC retained its new shape to the highest degree over all others, and thermal injury was minimal. In conclusion, combinations of laser and CSC parameters were effective and practical for the reshaping of composite cartilage grafts. Lasers Surg. PMID:18727025

  17. Microstructural Evaluation of Suspension Thermally Sprayed WC-Co Nanocomposite Coatings

    Science.gov (United States)

    Ahmed, R.; Faisal, N. H.; Ali, O.; Al-Anazi, Nayef M.; Al-Mutairi, S.; Mamour, S.; Polychroniadis, E. K.; Goosen, M. F. A.

    Microstructural and sliding wear evaluations of nanostructured coatings deposited by Suspension High Velocity Oxy-Fuel (S-HVOF) spraying were conducted in as-sprayed and HIPed (Hot Isostatically Pressed) conditions. S-HVOF coatings were nanostructured via ball milling of the WC-12Co start powder, and deposited via an aqueous based suspension using modified HVOF (TopGun) spraying. Microstructural evaluations of these hardmetal coatings included TEM (Transmission Electron Microscopy), X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Sliding wear tests were conducted using a ball-on-flat test rig. Results indicated that nanostructured features inherited from the start powder in S-HVOF spraying were retained in the resulting coatings. The decarburisation of WC due to a higher surface area to volume ratio was also observed in the S-HVOF coatings. Nanostructured and amorphous phases caused by the high cooling rates during thermal spraying crystallized into complex eta-phases after the HIPing treatment. Sliding wear performance indicated that the coating wear was lower for the HIPed coatings.

  18. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    Science.gov (United States)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  19. The structure and thermal properties of plasma-sprayed beryllium for the International Thermonuclear Experimental Reactor (ITER)

    International Nuclear Information System (INIS)

    Castro, R.G.; Bartlett, A.; Elliott, K.E.; Hollis, K.J.

    1996-01-01

    Plasma spraying is being studied for in situ repair of damaged Be and W plasma facing surfaces for ITER, the next generation magnetic fusion energy device, and is also being considered for fabricating Be and W plasma-facing components for the first wall of ITER. Investigators at LANL's Beryllium Atomization and Thermal Spray Facility have concentrated on investigating the structure-property relation between as-deposited microstructures of plasma sprayed Be coatings and resulting thermal properties. In this study, the effect of initial substrate temperature on resulting thermal diffusivity of Be coatings and the thermal diffusivity at the coating/Be substrate interface (interface thermal resistance) was investigated. Results show that initial Be substrate temperatures above 600 C can improve the thermal diffusivity of the Be coatings and minimize any thermal resistance at the interface between the Be coating and Be substrate

  20. Development of thermally-sprayed Al-Cu-Fe-Cr quasicrystal coating

    Science.gov (United States)

    Setiamarga, Budi Hartono

    A class of quasicrystal alloys that has drawn a lot of attention is aluminum based quasicrystal alloys because they are hard, light weight, wear resistant, and have a non-stick property. Quasicrystalline materials in the form of coatings produced by thermal spray techniques have been developed to utilize their properties. The goal of this research has been to develop the knowledge necessary to produce good thermally sprayed Al-Cu-Fe-Cr quasicrystal coatings. Boron has been found to improve ductility, reduce porosity and increase hardness when added to other thermally sprayed powders, therefore, as part of this research, quasicrystal coatings containing boron will also be produced and evaluated. The first phase of this research utilized a fine QC-1 quasicrystal powder of Alsb{70.5}Cusb{10.1}Fesb{8.8}Crsb{10.6}. The addition of boron was done using mechanical mixing. The addition of boron in fused QC-1 powders shows that boron can reduce porosity and increase hardness. Due to difficulties with thermal spraying the fine QC-1 powder and evaporation of aluminum, a coarser QC-2 powder with similar composition to QC-1 powder was produced. QC-2 and boron modified QC-2 coatings have similar hardness and levels of porosity, around 11%, although boron modified QC-2 coatings proved to be more wear resistant than plain QC-2 coatings. Both coatings demonstrated a weak coating-substrate interface bonding. Laser heat treatment was used to reduce the porosity and strengthen the coating-substrate interface bonding. Laser treatment of QC-2 quasicrystal coatings resulted in harder and lower porosity coatings with better coating-substrate interface bonding. Unfortunately, hot-cracks in the coatings were also produced. Hot-cracks are undesireable because they decrease the coating's corrosion resistance. Thermal spraying using High Velocity Oxygen Fuel (HVOF) technique was done. It was used on QC-2 powder and QC-3 powder of composition Alsb{68.6}Cusb{10.8}Fesb{8.9}Crsb{9.7}Bsb{2.0}. This

  1. Hybrid Plasma-Sprayed Thermal Barrier Coatings Using Powder and Solution Precursor Feedstock

    Science.gov (United States)

    Joshi, S. V.; Sivakumar, G.; Raghuveer, T.; Dusane, R. O.

    2014-04-01

    A novel approach of hybridizing the conventional atmospheric plasma spraying (APS) technique with the solution precursor plasma spray (SPPS) route to achieve thermal barrier coatings (TBCs) with tailored configurations is presented. Such a hybrid process can be conveniently adopted for forming composite, multi-layered and graded coatings employing simultaneous and/or sequential feeding of solution precursor as well as powder feedstock, yielding distinct TBC microstructures that bear promise to further extend coating durability. TBC specimens generated using conventional APS technique, the SPPS method and through APS-SPPS hybrid processing have been comprehensively characterized for microstructure, phase constitution, hardness and thermal cycling life, and the results were compared to demonstrate the advantages that can ensue from hybrid processing.

  2. Vacuum-plasma-sprayed silicon coatings for biomedical application

    International Nuclear Information System (INIS)

    Niu Yaran; Liu Xuanyong; Ding Chuanxian

    2008-01-01

    Silicon coating was deposited on titanium alloy substrates by vacuum plasma spraying technology. The morphologies and phase composition of the coatings were analyzed by field-emission scanning electron microscopy and X-ray diffraction. The thermal expansion coefficient of silicon coating was measured to be about 3.70 x 10 -6 K -1 . The bond strength of coating was approximately 20.6 MPa. The density, open porosity, roughness and Young's modulus of silicon coating were also measured. The as-sprayed silicon coating was treated by deionized water at 60 deg. C, 80 deg. C and 100 deg. C for a period of time and soaked in simulated body fluids to evaluate its bioactivity. The results showed that the water-treated coating could induce apatite to precipitate on its surface in simulated body fluid, indicating that the bioactivity of silicon coating was improved. The increase of temperature and duration of water treatment had a positive effect on the bioactivity of silicon coatings

  3. Validation of HVOF WC/Co Thermal Spray Coatings as a Replacement for Hard Chrome Plating on Aircraft Landing Gear

    National Research Council Canada - National Science Library

    Sartwell, Bruce

    2004-01-01

    .... This document constitutes the final report on a project to quality high-velocity oxygen-fuel (HVOF) thermal spray WC/Co coatings as a replacement for hard chrome plating on landing gear components...

  4. Study of Substrate Preheating on Flattening Behavior of Thermal-Sprayed Copper Particles

    Science.gov (United States)

    Yang, K.; Fukumoto, M.; Yasui, T.; Yamada, M.

    2010-12-01

    In this study, the effect of substrate preheating on flattening behavior of thermal-sprayed particles was systematically investigated. A part of mirror-polished AISI304 substrates were preheated to 573 and 773 K for 10 min, and then exposed to an air atmosphere for different durations of up to 48 h, respectively. Contact angle of water droplet was measured on the substrate under designated conditions. It was found that the contact angle increased gradually with the increase of substrate duration after preheating. Moreover, smaller contact angle was maintained on the substrate with higher preheating temperature. Commercially available Cu powders were thermally sprayed onto the substrates with the same thermal treatment history as contact angle measurement using atmospheric plasma-spray technique. The splat shape had a transitional changing tendency from a splash splat to a disk one on the substrate with a short duration after preheating, while reappearance of splash splat with the increase of duration was confirmed. In general, wetting of substrate surface by molten particles may dominate the flattening behavior of thermal-sprayed particles. The occurrence of desorption of adsorbed gas/condensation caused by substrate preheating likely provides good wetting. On the other hand, the poor wetting may be attributed to the re-adsorption of gas/condensation on the substrate surface with the increase of duration. In addition, the shear adhesion strength of coating fabricated on blasted AISI304 substrate was enhanced on the once-heated substrate, but weakened with the increase of duration. The changing tendency of the coating adhesion strength and the wetting of substrate by droplet corresponded quite well with each other.

  5. Drift curves from spray applications on commom bean crop

    Directory of Open Access Journals (Sweden)

    Mariana Rodrigues Bueno

    Full Text Available ABSTRACT In order to avoid the occurrence of drift in pesticide applications, it is fundamental to know the behavior of sprayed droplets. This study aimed to determine drift curves in pesticide applications on common bean crop under brazilian weather conditions, using different nozzle types and compared them with the "German" and "Dutch" drift prediction models. The experiment was conducted in Uberlândia, Minas Gerais/Brazil, in completely randomized design with ten replications and 4 x 20 split-plot arrangement in space. Drift deposited on collectors located over ground level was resulted by 150 L ha-1 carrier volume applications through four nozzle types (XR 11002 (fine droplets; AIXR 11002 (coarse droplets; TT 11002 (medium droplets; TTI 11002 (extremely coarse droplets, collected in 20 downwind distances, parallel to the crop line outside the target area, spaced by 2.5 m. The tracer rhodamine B was added to the spray to be quantified by fluorimetry. Drift prediction models adjusted by exponential functions were obtained considering the 90th percentile for XR, TT, AIXR and TTI nozzles. It is suggested to use the estimated drift models from this study for each nozzle type in drift prediction evaluations on bean crops under brazilian weather conditions.

  6. Spray freeze-dried nanofibrillated cellulose aerogels with thermal superinsulating properties.

    Science.gov (United States)

    Jiménez-Saelices, Clara; Seantier, Bastien; Cathala, Bernard; Grohens, Yves

    2017-02-10

    Nanofibrillated cellulose (NFC) aerogels were prepared by spray freeze-drying (SFD). Their structural, mechanical and thermal insulation properties were compared to those of NFC aerogels prepared by conventional freeze-drying (CFD). The purpose of this investigation is to develop superinsulating bioaerogels by reducing their pore size. Severe reduction of the aerogel pore size and skeleton architecture were observed by SEM, aerogels prepared by SFD method show a fibril skeleton morphology, which defines a mesoporous structure. BET analyses confirm the appearance of a new organization structure with pores of nanometric sizes. As a consequence, the thermal insulation properties were significantly improved for SFD materials compared to CFD aerogel, reaching values of thermal conductivity as low as 0.018W/(mK). Moreover, NFC aerogels have a thermal conductivity below that of air in ambient conditions, making them one of the best cellulose based thermal superinsulating material. Copyright © 2016 Elsevier Ltd. All rights reserved.

  7. Integrated thermal control and system assessment in plug-chip spray cooling enclosure

    International Nuclear Information System (INIS)

    Zhang, Wei-Wei; Cheng, Wen-Long; Shao, Shi-Dong; Jiang, Li-Jia; Hong, Da-Liang

    2016-01-01

    Highlights: • A novel multi-heat source plug-chip spray cooling enclosure was designed. • Enhanced surfaces with different geometric were analyzed in integrated enclosure. • Overall thermal control with adjustable parameters in enclosure was studied. • Temperature disequilibrium of multi-heat source in enclosure was tested. • A comprehensive assessment system used to evaluate the practicality was proposed. - Abstract: Practical and integrated spray cooling system is urgently needed for the cooling of high-performance electronic chips due to the growth requirements of thermal management in workstation. The integration of multi heat sources and the management of integral system are particularly lacking. In order to fill the vacancies in the study of plug-chip spray cooling, an integrated cooling enclosure was designed in this paper. Multi heat sources were placed in sealed space and the heat was removed by spray. The printed circuit board plug-ins and radio frequency resistors were used as analog motherboards and chips, respectively. The enhanced surfaces with four different geometries and the plain surface were studied under the conditions of different inclination angles. The results were compared and the maximum critical heat flux (CHF) was obtained. Moreover, with the intention of the overall management of multi-heat source in integrated enclosure, the effect of the flow rate and the temperature disequilibrium, and the pulse heating in the process of transient cooling were also analyzed. In addition, a comprehensive assessment system, used to evaluate the practicality of spray cooling experimental devices, was proposed and the performance of enclosure was evaluated.

  8. Thermal Conductivity and Wear Behavior of HVOF-Sprayed Fe-Based Amorphous Coatings

    Directory of Open Access Journals (Sweden)

    Haihua Yao

    2017-10-01

    Full Text Available To protect aluminum parts in vehicle engines, metal-based thermal barrier coatings in the form of Fe59Cr12Nb5B20Si4 amorphous coatings were prepared by high velocity oxygen fuel (HVOF spraying under two different conditions. The microstructure, thermal transport behavior, and wear behavior of the coatings were characterized simultaneously. As a result, this alloy shows high process robustness during spraying. Both Fe-based coatings present dense, layered structure with porosities below 0.9%. Due to higher amorphous phase content, the coating H-1 exhibits a relatively low thermal conductivity, reaching 2.66 W/(m·K, two times lower than the reference stainless steel coating (5.85 W/(m·K, indicating a good thermal barrier property. Meanwhile, the thermal diffusivity of amorphous coatings display a limited increase with temperature up to 500 °C, which guarantees a steady and wide usage on aluminum alloy. Furthermore, the amorphous coating shows better wear resistance compared to high carbon martensitic GCr15 steel at different temperatures. The increased temperature accelerating the tribological reaction, leads to the friction coefficient and wear rate of coating increasing at 200 °C and decreasing at 400 °C.

  9. Analytical methods to characterize heterogeneous raw material for thermal spray process: cored wire Inconel 625

    Science.gov (United States)

    Lindner, T.; Bonebeau, S.; Drehmann, R.; Grund, T.; Pawlowski, L.; Lampke, T.

    2016-03-01

    In wire arc spraying, the raw material needs to exhibit sufficient formability and ductility in order to be processed. By using an electrically conductive, metallic sheath, it is also possible to handle non-conductive and/or brittle materials such as ceramics. In comparison to massive wire, a cored wire has a heterogeneous material distribution. Due to this fact and the complex thermodynamic processes during wire arc spraying, it is very difficult to predict the resulting chemical composition in the coating with sufficient accuracy. An Inconel 625 cored wire was used to investigate this issue. In a comparative study, the analytical results of the raw material were compared to arc sprayed coatings and droplets, which were remelted in an arc furnace under argon atmosphere. Energy-dispersive X-ray spectroscopy (EDX) and X-ray fluorescence (XRF) analysis were used to determine the chemical composition. The phase determination was performed by X-ray diffraction (XRD). The results were related to the manufacturer specifications and evaluated in respect to differences in the chemical composition. The comparison between the feedstock powder, the remelted droplets and the thermally sprayed coatings allows to evaluate the influence of the processing methods on the resulting chemical and phase composition.

  10. Evaluation of bond strength of isothermally aged plasma sprayed thermal barrier coating

    International Nuclear Information System (INIS)

    Kim, Dae Jin; Lee, Dong Hoon; Koo, Jae Mean; Song, Sung Jin; Seok, Chang Sung; Kim, Mun Young

    2008-01-01

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. For each aging condition, bond tests for three samples were conducted for evaluating degradation of adhesive or cohesive strength of thermal barrier coating system. For as-sprayed condition, the location of fracture in the bond test was in the middle of epoxy which have bond strength of 57 MPa. As specimens are degraded by thermal aging, bond strength gradually decreased and the location of failure was also changed from within top coat at the earlier stage of thermal aging to the interface between top coat and TGO at the later stage due to the delamination in the coating

  11. Evaluation of bond strength of isothermally aged plasma sprayed thermal barrier coating

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dae Jin; Lee, Dong Hoon; Koo, Jae Mean; Song, Sung Jin; Seok, Chang Sung [Sungkyunkwan University, Suwon (Korea, Republic of); Kim, Mun Young [Korea Plant Service and Engineering Co., Ltd., Seongnam (Korea, Republic of)

    2008-07-15

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. For each aging condition, bond tests for three samples were conducted for evaluating degradation of adhesive or cohesive strength of thermal barrier coating system. For as-sprayed condition, the location of fracture in the bond test was in the middle of epoxy which have bond strength of 57 MPa. As specimens are degraded by thermal aging, bond strength gradually decreased and the location of failure was also changed from within top coat at the earlier stage of thermal aging to the interface between top coat and TGO at the later stage due to the delamination in the coating.

  12. Failure modes of vacuum plasma spray tungsten coating created on carbon fibre composites under thermal loads

    Energy Technology Data Exchange (ETDEWEB)

    Hirai, T., E-mail: takeshi.hirai@iter.or [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Forschungszentrum Juelich EURATOM-Association, FZJ, D-52425 Juelich (Germany); Bekris, N. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); EFDA CSU, Culham Science Centre, Abingdon, Oxfordshire, OX14 3DB (United Kingdom); Coad, J.P. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Culham Science Centre, EURATOM-UKAEA Fusion Association, Abingdon, Oxfordshire, OX14 3DB (United Kingdom); Grisolia, C. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Association Euratom-CEA, Cadarache DSM/DRFC, F-13108, St-Paul-lez-Durance (France); Linke, J. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Forschungszentrum Juelich EURATOM-Association, FZJ, D-52425 Juelich (Germany); Maier, H. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Max-Planck-Institut fuer Plasmaphysik, EURATOM Association, D-85748 Garching bei Muenchen (Germany); Matthews, G.F. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Culham Science Centre, EURATOM-UKAEA Fusion Association, Abingdon, Oxfordshire, OX14 3DB (United Kingdom); Philipps, V.; Wessel, E. [JET-EFDA, Culham Science Centre, OX14 3DB, Abingdon (United Kingdom); Forschungszentrum Juelich EURATOM-Association, FZJ, D-52425 Juelich (Germany)

    2009-07-01

    Vacuum plasma spray tungsten (VPS-W) coating created on a carbon fibre reinforced composite (CFC) was tested under two thermal load schemes in the electron beam facility to examine the operation limits and failure modes. In cyclic ELM-like short transient thermal loads, the VPS-W coating was destroyed sub-layer by sub-layer at 0.33 GW/m{sup 2} for 1 ms pulse duration. At longer single pulses, simulating steady-state thermal loads, the coating was destroyed at surface temperatures above 2700 deg. C by melting of the rhenium containing multilayer at the interface between VPS-W and CFC. The operation limits and failure modes of the VPS-W coating in the thermal load schemes are discussed in detail.

  13. Finite Element Simulation of Residual Stress Development in Thermally Sprayed Coatings

    Science.gov (United States)

    Elhoriny, Mohamed; Wenzelburger, Martin; Killinger, Andreas; Gadow, Rainer

    2017-04-01

    The coating buildup process of Al2O3/TiO2 ceramic powder deposited on stainless-steel substrate by atmospheric plasma spraying has been simulated by creating thermomechanical finite element models that utilize element death and birth techniques in ANSYS commercial software and self-developed codes. The simulation process starts with side-by-side deposition of coarse subparts of the ceramic layer until the entire coating is created. Simultaneously, the heat flow into the material, thermal deformation, and initial quenching stress are computed. The aim is to be able to predict—for the considered spray powder and substrate material—the development of residual stresses and to assess the risk of coating failure. The model allows the prediction of the heat flow, temperature profile, and residual stress development over time and position in the coating and substrate. The proposed models were successfully run and the results compared with actual residual stresses measured by the hole drilling method.

  14. Characterization of thermal spray of mixtures of substrates Ta2O5 + Al in stainless steel 316

    International Nuclear Information System (INIS)

    Mendes, M.W.D.; Brito, R.A.; Alves Junior, C.

    2010-01-01

    Thermal spraying is a group of processes in which metallic or nonmetallic particles are deposited on a substrate properly prepared, provided or semi-molten melt, thus forming a coating. The heat necessary for the operation is generated by a spray torch can come from burning a combustible gas or the generation of an electrical arc or plasma. The aim of this paper is soaking, using a plasma torch arc not transferred, particulate mixture of tantalum oxide with aluminum parts and stoichiometric excess of Al +5% and +10% on a 316 stainless steel substrate rough-surfaced, featuring both the substrate and the product of thermal spraying a mixture of Ta 2 O 5 + Al were performed to roughness analysis, XRD and SEM in sprays formed. (author)

  15. Spray-Coated Multiwalled Carbon Nanotube Composite Electrodes for Thermal Energy Scavenging Electrochemical Cells.

    Science.gov (United States)

    Holubowitch, Nicolas E; Landon, James; Lippert, Cameron A; Craddock, John D; Weisenberger, Matthew C; Liu, Kunlei

    2016-08-31

    Spray-coated multiwalled carbon nanotube/poly(vinylidene fluoride) (MWCNT/PVDF) composite electrodes, scCNTs, with varying CNT compositions (2 to 70 wt %) are presented for use in a simple thermal energy-scavenging cell (thermocell) based on the ferro/ferricyanide redox couple. Their utility for direct thermal-to-electrical energy conversion is explored at various temperature differentials and cell orientations. Performance is compared to that of buckypaper, a 100% CNT sheet material used as a benchmark electrode in thermocell research. The 30 to 70 wt % scCNT composites give the highest power output by electrode area-seven times greater than buckypaper at ΔT = 50 °C. CNT utilization is drastically enhanced in our electrodes, reaching 1 W gCNT(-1) compared to 0.036 W gCNT(-1) for buckypaper. Superior performance of our spray-coated electrodes is attributed to both wettability with better use of a large portion of electrochemically active CNTs and minimization of ohmic and thermal contact resistances. Even composites with as low as 2 wt % CNTs are still competitive with prior art. The MWCNT/PVDF composites developed herein are inexpensive, scalable, and serve a general need for CNT electrode optimization in next-generation devices.

  16. Corrosion Testing of Thermal Spray Coatings in a Biomass Co-Firing Power Plant

    Directory of Open Access Journals (Sweden)

    Maria Oksa

    2016-11-01

    Full Text Available Large-scale use of biomass and recycled fuel is increasing in energy production due to climate and energy targets. A 40% cut in greenhouse gas emission compared to 1990 levels and at least a 27% share of renewable energy consumption are set in EU Energy Strategy 2030. Burning fuels with high content of corrosive species such as chlorine and heavy metals causes deterioration of boiler components, shortened lifetime, limited availability of a plant and hence higher maintenance and investment costs and lower thermal and economic efficiency. Coatings can be applied to protect the critical boiler components against high temperature corrosion. In this study, five thermal spray coatings were tested in an actual biomass co-firing boiler for 1300 h with a measurement probe. The coatings were analyzed after the exposure by metallographic means and scanning electron microscope/energy-dispersive X-ray spectroscope (SEM/EDX. The deposits formed on the specimens were analyzed by X-ray fluorescence. At 550 °C, the coatings showed excellent corrosion performance compared to reference material ferritic steel T92. At 750 °C, tube material A263 together with NiCr and NiCrTi had the highest corrosion resistance. To conclude, thermal spray coatings can offer substantial corrosion protection in biomass and recycled fuel burning power plants.

  17. METAL-MATRIX COMPOSITES AND THERMAL SPRAY COATINGS FOR EARTH MOVING MACHINES

    Energy Technology Data Exchange (ETDEWEB)

    D. Trent Weaver; Matthew T. Kiser; Frank W. Zok; Carlos G. Levi; Jeffrey Hawk

    2004-02-01

    In an effort to realize minimum of a 2x increase in wear life of ground engaging components used on mining machines, two potentially cost effective processes were explored for the production of tailored, highly abrasion resistant materials: (1) hybrid pressure casting of steel composites, and (2) arc lamp fusing of thermal spray coatings. Steel composites comprised of cermet or oxide hard particles were successfully produced using pressure casting processes, although a cost effective process has not yet been identified for oxide particles. Both composites achieved project wear targets in high stress gouging wear, but the cermet composites did not meet the targets in impact wear, due to poor matrix toughness resulting from particle dissolution. Oxide composites had superior toughness and are expected to meet impact wear goals. Arc lamp processing of thermal spray coatings was successfully demonstrated to produce a metallurgical bond at the coating interface. Functionally graded materials were developed and successfully fused to allow for the accommodation of thermal process stresses in an intermediate layer. Ultimately, three functionally graded materials were identified as having high stress, three-body abrasion resistance sufficient to exceed project goals.

  18. An analysis of heat removal during cryogen spray cooling and effects of simultaneous airflow application.

    Science.gov (United States)

    Torres, J H; Tunnell, J W; Pikkula, B M; Anvari, B

    2001-01-01

    Cryogen spray cooling (CSC) is a method used to protect the epidermis from non-specific thermal injury that may occur as a result of various dermatological laser procedures. However, better understanding of cryogen deposition and skin thermal response to CSC is needed to optimize the technique. Temperature measurements and video imaging were carried out on an epoxy phantom as well as human skin during CSC with and without simultaneous application of airflow which was intended to accelerate cryogen evaporation from the substrate surface. An inverse thermal conduction model was used to estimate heat flux and total heat removed. Lifetime of the cryogen film deposited on the surface of skin and epoxy phantom lasted several hundred milliseconds beyond the spurt, but could be reduced to the spurt duration by application of airflow. Values over 100 J/cm(3) were estimated for volumetric heat removed from the epidermis using CSC. "Film cooling" instead of "evaporative cooling" appears to be the dominant mode of CSC on skin. Estimated values of heat removed from the epidermis suggest that a cryogen spurt as long as 200 milliseconds is required to counteract heat generated by high laser fluences (e.g., in treatment of port wine stains) in patients with high concentration of epidermal melanin. Additional cooling beyond spurt termination can be avoided by simultaneous application of airflow, although it is unclear at the moment if avoiding the additional cooling would be beneficial in the actual clinical situation. Copyright 2001 Wiley-Liss, Inc.

  19. Impact of sea spray on the Yellow and East China Seas thermal structure during the passage of Typhoon Rammasun (2002)

    Science.gov (United States)

    Zhang, Lianxin; Zhang, Xuefeng; Chu, P. C.; Guan, Changlong; Fu, Hongli; Chao, Guofang; Han, Guijun; Li, Wei

    2017-10-01

    Strong winds lead to large amounts of sea spray in the lowest part of the atmospheric boundary layer. The spray droplets affect the air-sea heat fluxes due to their evaporation and the momentum due to the change of sea surface, and in turn change the upper ocean thermal structure. In this study, impact of sea spray on upper ocean temperatures in the Yellow and East China Seas (YES) during typhoon Rammasun's passage is investigated using the POMgcs ocean model with a sea spray parameterization scheme, in which the sea spray-induced heat fluxes are based on an improved Fairall's sea spray heat fluxes algorithm, and the sea spray-induced momentum fluxes are derived from an improved COARE version 2.6 bulk model. The distribution of the sea spray mediated turbulent fluxes was primarily located at Rammasun eye-wall region, in accord with the maximal wind speeds regions. When Rammasun enters the Yellow sea, the sea spray mediated latent (sensible) heat flux maximum is enhanced by 26% (13.5%) compared to that of the interfacial latent (sensible) heat flux. The maximum of the total air-sea momentum fluxes is enhanced by 43% compared to the counterpart of the interfacial momentum flux. Furthermore, the sea spray plays a key role in enhancing the intensity of the typhoon-induced "cold suction" and "heat pump" processes. When the effect of sea spray is considered, the maximum of the sea surface cooling in the right side of Rammasun's track is increased by 0.5°C, which is closer to the available satellite observations.

  20. Powder/processing/structure relationships in WC-Co thermal spray coatings: A review of the published literature

    Science.gov (United States)

    de Villiers Lovelock, H. L.

    1998-09-01

    Thermally sprayed coatings based on tungsten carbide are widely used but not yet fully understood, particularly with regard to the chemical, microstructural, and phase changes that occur during spraying and their influence on properties such as wear resistance. The available literature on thermally sprayed WC-Co coatings is considerable, but it is generally difficult to synthesize all of the findings to obtain a comprehensive understanding of the subject. This is due to the many different starting powders, spray system types, spray parameters, and other variables that influence the coating structures and cause difficulties when comparing results from different workers. The purpose of this review is to identify broad trends in the powder/processing/structure relationships of WC-Co coatings, classified according to powder type and spray method. Detailed comparisons of coating microstructures, powder phase compositions and coating phase compositions as reported by different researchers are given in tabular form and discussed. The emphasis is on the phase changes that occur during spraying. This review concerns only WC-12% Co and WC-17% Co coatings, and contrasts the coatings obtained from the cast and crushed, sintered and crushed, and agglomerated and densified powder types. Properties such as hardness, wear, or corrosion resistance are not reviewed here.

  1. Neutron and X-ray diffraction of plasma-sprayed zirconia-yttria thermal barrier coatings

    Science.gov (United States)

    Shankar, N. R.; Herman, H.; Singhal, S. P.; Berndt, C. C.

    1984-01-01

    ZrO2-7.8mol. pct. YO1.5, a fused powder, and ZrO2-8.7mol. pct. YO1.5, a prereacted powder, were plasma-sprayed onto steel substrates. Neutron diffraction and X-ray diffraction of the as-received powder, the powder plasma sprayed into water, as-sprayed coatings, and coatings heat-treated for 10 and 100 h were carried out to study phase transformations and ordering of the oxygen ions on the oxygen sublattice. The as-received fused powder has a much lower monoclinic percentage than does the pre-reacted powder, this resulting in a much lower monoclinic percentage in the coating. Heat treatment increases the percentages of the cubic and monoclinic phases, while decreasing the tetragonal content. An ordered tetragonal phase is detected by the presence of extra neutron diffraction peaks. These phase transformations and ordering will result in volume changes. The implications of these transformations on the performance of partially stabilized zirconia thermal barrier coatings is discussed.

  2. Effect of Suspension Plasma-Sprayed YSZ Columnar Microstructure and Bond Coat Surface Preparation on Thermal Barrier Coating Properties

    Science.gov (United States)

    Bernard, Benjamin; Quet, Aurélie; Bianchi, Luc; Schick, Vincent; Joulia, Aurélien; Malié, André; Rémy, Benjamin

    2017-08-01

    Suspension plasma spraying (SPS) is identified as promising for the enhancement of thermal barrier coating (TBC) systems used in gas turbines. Particularly, the emerging columnar microstructure enabled by the SPS process is likely to bring about an interesting TBC lifetime. At the same time, the SPS process opens the way to a decrease in thermal conductivity, one of the main issues for the next generation of gas turbines, compared to the state-of-the-art deposition technique, so-called electron beam physical vapor deposition (EB-PVD). In this paper, yttria-stabilized zirconia (YSZ) coatings presenting columnar structures, performed using both SPS and EB-PVD processes, were studied. Depending on the columnar microstructure readily adaptable in the SPS process, low thermal conductivities can be obtained. At 1100 °C, a decrease from 1.3 W m-1 K-1 for EB-PVD YSZ coatings to about 0.7 W m-1 K-1 for SPS coatings was shown. The higher content of porosity in the case of SPS coatings increases the thermal resistance through the thickness and decreases thermal conductivity. The lifetime of SPS YSZ coatings was studied by isothermal cyclic tests, showing equivalent or even higher performances compared to EB-PVD ones. Tests were performed using classical bond coats used for EB-PVD TBC coatings. Thermal cyclic fatigue performance of the best SPS coating reached 1000 cycles to failure on AM1 substrates with a β-(Ni,Pt)Al bond coat. Tests were also performed on AM1 substrates with a Pt-diffused γ-Ni/γ'-Ni3Al bond coat for which more than 2000 cycles to failure were observed for columnar SPS YSZ coatings. The high thermal compliance offered by both the columnar structure and the porosity allowed the reaching of a high lifetime, promising for a TBC application.

  3. Thermal spray of ceramics driven by converging shock waves; Entojo shusoku shogekiha wo riyoshita seramikkusu ryushi no yosha

    Energy Technology Data Exchange (ETDEWEB)

    Fujiwara, Kazuhito; Matsuo, Hideo; Hiroe, Tetsuyuki [Kumamoto University, Kumamoto (Japan). Department of Mechanical Engineering and Materials Science; Tomikawa, Hisao [Wakayama National College of Technology, Wakayama (Japan); Fukuoka, Hiromasa [Kumamoto University, Kumamoto (Japan). Graduate School of Science and Technology

    1999-08-31

    A tough wear-resistant surface of metal is produced by thermal spraying ceramic particles on the metal surface. The harder surface is formed by impulsive spraying in which energetic gases explode. The mass of applied ceramics depends on the driving gas energy and is restricted to small amount. In this study, high temperature and high pressure gases generated by converging shock waves are utilized as driver gases of thermal spray to break the restriction. The converging shock wave is generated by a simultaneous explosion of a cylindrical explosive shell and has been applied to a hypervelocity accelerator. As the shock is focusing to the center, the energy density just behind the shock front is increasing. After the reflection of the shock a high energy condition is generated around the focusing center. The generated gas flow has high enthalpy and transfers large amount of kinetic energy into ceramic particles. The thermal spray system composed of a cylindrical shock generator, an accelerating tube, a nozzle and a vacuum chamber was constructed, and ceramics were sprayed onto iron plate. The performance of spray was examined under several conditions and the coated surfaces were observed. The ceramic coatings had sufficient strength in the case that the ceramic particles were sets in the cylindrical shock generator, but the ceramic coatings were not formed in the case in accelerating tube. It is found that the ceramics were required to be molten by heat exchange with high temperature gas. (author)

  4. Thermal Barrier Coatings on Copper Substrates for Rocket Applications

    Science.gov (United States)

    Schloesser, Jana; Fedorova, Tatiana; Bäker, Martin; Rösler, Joachim

    Currently a new generation of relaunchable space transportation system using liquid hydrogen/ liquid oxygen rocket engines is under development. The inner combustion chamber is exposed to extreme thermal loads and environmental attack during starts. To prevent failure of the cooling channels, a thermal barrier coating to provide thermal and oxidation protection could be applied. Thermal barrier coatings are state of the art for gas turbines and this concept should be transferred to copper substrates in rocket engine applications. The thermomechanical loading conditions are quite different from the gas turbine applications as heat fluxes and temperature gradients are much higher while overall service time is much shorter. As a start for optimization of a suitable coating, a material system known for gas turbines is employed. In this work a thermal barrier coating system is applied by atmospheric plasma spraying to the copper-based high strength alloy Cu-1%Cr-0.3%Zr. The bond coat consists of a NiCrAlY alloy, while partially stabilized zirconia is used as a top coat. Spraying parameter optimization for the new substrate is described. The reached coating system is tested in thermal cycling experiments, where no failure of the coating could be detected. In oxidation experiments good environmental protection of the coating is shown.

  5. Method and Process Development of Advanced Atmospheric Plasma Spraying for Thermal Barrier Coatings

    Science.gov (United States)

    Mihm, Sebastian; Duda, Thomas; Gruner, Heiko; Thomas, Georg; Dzur, Birger

    2012-06-01

    Over the last few years, global economic growth has triggered a dramatic increase in the demand for resources, resulting in steady rise in prices for energy and raw materials. In the gas turbine manufacturing sector, process optimizations of cost-intensive production steps involve a heightened potential of savings and form the basis for securing future competitive advantages in the market. In this context, the atmospheric plasma spraying (APS) process for thermal barrier coatings (TBC) has been optimized. A constraint for the optimization of the APS coating process is the use of the existing coating equipment. Furthermore, the current coating quality and characteristics must not change so as to avoid new qualification and testing. Using experience in APS and empirically gained data, the process optimization plan included the variation of e.g. the plasma gas composition and flow-rate, the electrical power, the arrangement and angle of the powder injectors in relation to the plasma jet, the grain size distribution of the spray powder and the plasma torch movement procedures such as spray distance, offset and iteration. In particular, plasma properties (enthalpy, velocity and temperature), powder injection conditions (injection point, injection speed, grain size and distribution) and the coating lamination (coating pattern and spraying distance) are examined. The optimized process and resulting coating were compared to the current situation using several diagnostic methods. The improved process significantly reduces costs and achieves the requirement of comparable coating quality. Furthermore, a contribution was made towards better comprehension of the APS of ceramics and the definition of a better method for future process developments.

  6. Coatings by welding and thermal spraying. Tome 1. Wear - products and processes. Tome 2. Methods to obtain quality

    International Nuclear Information System (INIS)

    Dumon, P.

    1995-01-01

    The coatings used for protecting metallic pieces against wear in particular those carried out by welding or by thermal spraying are developing a lot. Industrial groups in sectors as various as: energy, transport, transformation of products.. have found in these coating techniques a quality answer to their requirements of performances and durability. These two books are a reference in this very wide domain of technology and applications. They give both knowledge of the three great wear domains - abrasion, corrosion/oxidation, of the main techniques (tome 1), and of a method to solve the wear problems involved in these techniques in full expansion (tome 2). These two tomes are widely illustrated with industrial examples. (O.M.)

  7. Thermal Cameras and Applications

    DEFF Research Database (Denmark)

    Gade, Rikke; Moeslund, Thomas B.

    2014-01-01

    Thermal cameras are passive sensors that capture the infrared radiation emitted by all objects with a temperature above absolute zero. This type of camera was originally developed as a surveillance and night vision tool for the military, but recently the price has dropped, significantly opening up...

  8. Digital Image Processing application to spray and flammability studies

    Science.gov (United States)

    Hernan, M. A.; Parikh, P.; Sarohia, V.

    1985-01-01

    Digital Image Processing has been integrated into a new technique for measurements of fuel spray characteristics. The advantages of this technique are: a wide dynamic range of droplet sizes, accounting for nonspherical droplet shapes not possible with other spray assessment techniques. Finally, the technique has been applied to the study of turbojet engine fuel nozzle atomization performance with Jet A and antimisting fuel.

  9. Application of laser assisted cold spraying process for metal deposition

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2014-02-01

    Full Text Available Laser assisted cold spraying (LACS) process is a hybrid technique that uses laser and cold spray to deposit solid powders on metal substrates. For bonding to occur, the particle velocities must be supersonic which are achieved by entraining...

  10. Thermal spraying noises and development of non-solid soundproof materials; Yosha kako soon to hikokeitai boonzai no kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Ikuta, T. [Kinki University, Osaka (Japan). Faculty of Science and Engineering

    1996-06-30

    Heavy noises were measured and analyzed at a thermal spraying field, and soundproof characteristics of various noise insulating materials were studied experimentally. The frequency analysis of blasting and thermal spraying noises was conducted, and soundproof characteristics were analyzed of various noise insulating materials such as gas, liquid, viscous liquid, powder, granulated powder, coarse grain, and their composite materials. The result clarified that heavy noises of blasting and thermal spraying concentrate in high-frequency zone, generating heavy sound pressure levels. The sound transmission loss of gas showed a convex curve with a peak at 800Hz regardless of kinds of gases. He showed the maximum sound transmission loss or excellent noise insulating effect, being accompanied by CO2 and air. The noise insulating effect of liquid, viscous liquid, powder, granulated powder, and coarse grain materials was remarkable in the whole frequency zone, in particular, high-frequency zone. In addition, that of their composite materials was extremely excellent. 9 refs., 26 figs.

  11. An Apparatus to Measure Thermal Conductivity of Spray-On Foam Insulation

    Science.gov (United States)

    Barrios, M.; Sciver, S. W. Van

    2010-04-01

    A guarded-hot-plate apparatus has been developed to measure the thermal conductivity of various spray-on foam insulations (SOFI) at temperatures ranging from 20-300 K. The apparatus is designed to accept 222 mm (8.75″) diameter, 25.4 mm (1″) thick insulation samples, although different thicknesses can be accommodated. The apparatus is cooled with a two stage, pulse tube cryocooler, and the temperature is controlled with thin film etched foil heaters. This system allows thermal conductivity measurements to be made at low delta-T (ΔTheat flow axially through the sample. A gas handling system allows testing with different residual gases and pressures. To check for potential systematic errors, a finite element analysis was performed to examine temperature distribution and heat flow in the experimental chamber.

  12. Enhanced ductility in thermally sprayed titania coating synthesized using a nanostructured feedstock

    International Nuclear Information System (INIS)

    Lima, R.S.; Marple, B.R.

    2005-01-01

    Nanostructured and conventional titania (TiO 2 ) feedstock powders were thermally sprayed via high velocity oxy-fuel (HVOF). The microstructure, porosity, Vickers hardness, crack propagation resistance, bond strength (ASTM C633), abrasion behavior (ASTM G65) and the wear scar characteristics of these two types of coatings were analyzed and compared. The coating made from the nanostructured feedstock exhibited a bimodal microstructure, with regions containing particles that were fully molten (conventional matrix) and regions with embedded particles that were semi-molten (nanostructured zones) during the thermal spraying process. The bimodal coating also exhibited higher bond strength and higher wear resistance when compared to the conventional coating. By comparing the wear scars of both coatings (via scanning electron microscopy and roughness measurements) it was observed that when the coatings were subjected to the same abrasive conditions the wear scar of the bimodal coating was smoother, with more plastically deformed regions than the conventional coating. It was concluded that this enhanced ductility of the bimodal coating was caused by its higher toughness. The results suggest that nanostructured zones randomly distributed in the microstructure of the bimodal coating act as crack arresters, thereby enhancing toughness and promoting higher critical depth of cut, which provides a broader plastic deformation range than that exhibited by the conventional coating. This work provides evidence that the enhanced ductility of the bimodal coating is a nanostructured-related property, not caused by any other microstructural artifact

  13. Fracture evaluation of thermally sprayed coatings in dependence on cohesive strength

    Science.gov (United States)

    Schubert, J.; Česánek, Z.

    2017-05-01

    Measuring the cohesive strength of thermally sprayed coatings is relatively difficult matter, which can be accessed in many directions. This issue is nowadays solved by use of Scratch test method. This method is not completely sufficient for the cohesive strength testing because the coating is under load of combined stresses during the Scratch test. The reason to develop this method was need for exact measurement of tensile cohesion toughness of thermally sprayed coatings, which could provide results as close to a classic tensile test as possible. Another reason for development of this method was the impossibility of direct comparison with results obtained by other methods. Tested coatings were prepared using HP / HVOF (Stellite 6, NiCrBSi, CrC-NiCr and Hastelloy C-276). These coatings were selected as commonly used in commercial sector and also on because of rising customer demand for ability to provide such coating characteristics. The tested coatings were evaluated in terms of cohesive strength (method based on tensile strength test). Final fractures were evaluated by optical microscopy together with scanning electron microscopy and EDS analysis. As expected higher cohesive strength showed metallic coatings with top results of coating Stellite 6. Carbide coatings showed approximately third of the cohesion strength in comparison with metal based coating.

  14. Modeling dermal exposure--an illustration for spray painting applications.

    Science.gov (United States)

    Flynn, Michael R; Koto, Yoshi; Fent, Kenneth; Nylander-French, Leena A

    2006-09-01

    This article presents a conceptual, mathematical model of dermal exposure resulting from aerosol deposition on human forearm hair. The model is applicable to exposure scenarios where dermal deposition is governed by aerosol impaction, interception, and diffusion mechanisms. The model employs filtration theory, single fiber efficiency equations, and a modified potential airflow approximation. The results are extended, using previously published results, for application to dermal deposition on the forearm during spray painting. The average (N = 8) predicted dermal deposition of 1,6-hexamethylene diisocyanate as collected on a 10-cm(2) tape strip is 108.9 (+/- 70.3) pmol, whereas field measurements indicated an average of 168.6 (+/- 82.0) pmol per strip. The corresponding measured average dermal flux was 3.63 pg/cm(2)s (+/- 1.34); the prediction was 2.24 pg/cm(2)sec (+/- 1.25). The study calls attention to the importance of body hair both for modeling and measuring dermal exposures.

  15. Effects of Spray Mixtures on Droplet Size Under Aerial Application Conditions and Implications on Drift

    Science.gov (United States)

    2010-01-01

    Keywords. Aerial application, Glyphosate , Spray adjuvant, Droplet size, Spray drift, AGDISP. pray drift, which the Environmental Protection Agency (EPA... environmental and human health protection through drift reduction by accelerating the acceptance and use of improved and cost‐ effective application... Environ . Tox. Chem. 21(3): 648‐658. Hoffmann, W. C., J. R. Lingren, J. R. Coppedge, and I. W. Kirk. 1998. Application parameter effects on efficacy of a

  16. Spray cooling

    International Nuclear Information System (INIS)

    Rollin, Philippe.

    1975-01-01

    Spray cooling - using water spraying in air - is surveyed as a possible system for make-up (peak clipping in open circuit) or major cooling (in closed circuit) of the cooling water of the condensers in thermal power plants. Indications are given on the experiments made in France and the systems recently developed in USA, questions relating to performance, cost and environmental effects of spray devices are then dealt with [fr

  17. A Review on Atomization and Sprays of Biofuels for IC Engine Applications

    Directory of Open Access Journals (Sweden)

    Prasad Boggavarapu

    2013-06-01

    Full Text Available Ever increasing energy requirements, environmental concerns and energy security needs are strongly influencing engine researchers to consider renewable biofuels as alternatives to fossil fuels. Spray process being important in IC engine combustion, existing literature on various biofuel sprays is reviewed and summarized. Both experimental and computational research findings are reviewed in a detailed manner for compression ignition (CI engine sprays and briefly for spark ignition (SI engine sprays. The physics of basic atomization process of sprays from various injectors is included to highlight the most recent research findings followed by discussion highlighting the effect of physico-chemical properties on spray atomization for both biofuels and fossil fuels. Biodiesel sprays are found to penetrate faster and have narrow spray plume angle and larger droplet sizes compared to diesel. Results of analytical and computational models are shown to be useful in shedding light on the actual process of atomization. However, further studies on understanding primary atomization and the effect of fuel properties on primary atomization are required. As far as secondary atomization is concerned, changes in regimes are observed to occur at higher air-jet velocities for biodiesel compared to those of diesel. Evaporating sprays revealed that the liquid length is longer for biodiesel. Pure plant oil sprays with potential use in CI engines may require alternative injector technology due to slower breakup as compared to diesel. Application of ethanol to gasoline engines may be feasible without any modifications to port fuel injection (PFI engines. More studies are required on the application of alternative fuels to high pressure sprays used in Gasoline Direct Injection (GDI engines.

  18. Calcium titanate (CaTiO{sub 3}) dielectrics prepared by plasma spray and post-deposition thermal treatment

    Energy Technology Data Exchange (ETDEWEB)

    Ctibor, Pavel [Materials Engineering Department, Institute of Plasma Physics ASCR, v.v.i., Za Slovankou 3, Prague 8 (Czech Republic); Kotlan, Jiri, E-mail: kotlan@ipp.cas.cz [Materials Engineering Department, Institute of Plasma Physics ASCR, v.v.i., Za Slovankou 3, Prague 8 (Czech Republic); Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Technicka 2, Prague 6 (Czech Republic); Pala, Zdenek [Materials Engineering Department, Institute of Plasma Physics ASCR, v.v.i., Za Slovankou 3, Prague 8 (Czech Republic); Sedlacek, Josef [Department of Electrotechnology, Faculty of Electrical Engineering, Czech Technical University in Prague, Technicka 2, Prague 6 (Czech Republic); Hajkova, Zuzana; Grygar, Tomas Matys [Institute of Inorganic Chemistry ASCR, v.v.i., Husinec-Rez 1001, Rez (Czech Republic)

    2015-12-15

    Highlights: • Calcium titanate was sprayed by two different plasma spray systems. • Significant improvement of dielectric properties after annealing was observed. • Calcium titanate self-supporting parts can be fabricated by plasma spraying. - Abstract: This paper studies calcium titanate (CaTiO{sub 3}) dielectrics prepared by plasma spray technology. A water stabilized plasma gun (WSP) as well as a widely used gas stabilized plasma gun (GSP) were employed in this study to deposit three sample sets at different spray conditions. Prepared specimens were annealed in air at atmospheric pressure for 2 h at various temperatures from 530 to 1170 °C. X-ray diffraction (XRD), Raman spectroscopy and porosity measurements were used for sample characterization. Dielectric spectroscopy was applied to obtain relative permittivity, conductivity and loss factor frequency dependence. Band gap energy was estimated from reflectance measurements. The work is focused on the explanation of changes in microstructure and properties of a plasma sprayed deposit after thermal annealing. Obtained results show significant improvement of dielectric properties after thermal annealing.

  19. Microstructure evolution and thermal stability of an Fe-based amorphous alloy powder and thermally sprayed coatings

    International Nuclear Information System (INIS)

    Chokethawai, K.; McCartney, D.G.; Shipway, P.H.

    2009-01-01

    High velocity oxy-fuel (HVOF) thermal spraying has been used to produce coatings of an Fe-18.9%Cr-16.1%B-4.0%C-2.8%Si-2.4%Mo-1.9%Mn-1.7%W (in at.%) alloy from a commercially available powder (Nanosteel SHS7170). X-ray diffraction (XRD), differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) were employed to investigate the powder, as-sprayed coatings and annealed coatings which had been heated to temperatures in the range of 550-925 deg. C for times ranging from 60 to 3900 min. Microhardness changes of the coatings were also measured as a function of annealing time and temperature. The powder was found to comprise amorphous and crystalline particles; the former had a maximum diameter of around 22 μm. The coating was composed of splat like regions, arising from rapid solidification of fully molten powder, and near-spherical regions from partially melted powder which had a largely retained its microstructure. The amorphous fraction of the coating was around 50% compared with 18% for the powder. The enthalpies and activation energies for crystallization of the amorphous phase were determined. Crystallization occurred in a two stage process leading to the formation of α-Fe (bcc), Fe 1.1 Cr 0.9 B 0.9 and M 23 C 6 phases. DSC measurements showed that the first stage occurred at 650 deg. C. Annealing the coating gave a hardening response which depended on temperature and time. The as-sprayed coating had a hardness of 9.2 GPa and peak hardnesses of 12.5 and 11.8 GPa were obtained at 650 and 750 deg. C, respectively. With longer annealing times hardness decreased rapidly from the peak.

  20. EVALUATION OF SUPERCRITICAL CARBON DIOXIDE TECHNOLOGY TO REDUCE SOLVENT IN SPRAY COATING APPLICATIONS

    Science.gov (United States)

    This evaluation, part of the Pollution Prevention Clean Technology Demonstration (CTD) Program, addresses the product quality, waste reduction, and economic issues of spray paint application using supercritical carbon dioxide (CO2). Anion Carbide has developed this technology and...

  1. Application of Constrained Linear MPC to a Spray Dryer

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2014-01-01

    . The main challenge of spray drying is to meet the residual moisture specification and prevent powder from sticking to the chamber walls. By simulation we compare the performance of the MPC against the conventional PID control strategy. During an industrially recorded disturbance scenario, the MPC increases......In this paper we develop a linear model predictive control (MPC) algorithm for control of a two stage spray dryer. The states are estimated by a stationary Kalman filter. A non-linear first-principle engineering model is developed to simulate the spray drying process. The model is validated against...... experimental data and able to precisely predict the temperatures, the air humidity and the residual moisture in the dryer. The MPC controls these variables to the target and reject disturbances. Spray drying is a cost-effective method to evaporate water from liquid foods and produces a free flowing powder...

  2. Application of Constrained Linear MPC to a Spray Dryer

    OpenAIRE

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik; Utzen, Christer; Jørgensen, John Bagterp

    2014-01-01

    In this paper we develop a linear model predictive control (MPC) algorithm for control of a two stage spray dryer. The states are estimated by a stationary Kalman filter. A non-linear first-principle engineering model is developed to simulate the spray drying process. The model is validated against experimental data and able to precisely predict the temperatures, the air humidity and the residual moisture in the dryer. The MPC controls these variables to the target and reject disturbances. Sp...

  3. Plasma Spraying of Magnetite Coatings for M.W. Applications

    OpenAIRE

    Enikov, R.; Nedkov, I.; Oliver, D.

    1997-01-01

    The possibilities of arc - plasma spray deposition of polycrystalline ferromagnetic coating are investigated. Powder sintered microwave absorbing ferrite materials were deposited by arc-plasma jet on polycrystalline substrates. By varying the distance between plasma torch and substrates and the spray duration, coatings with different thickness and porosity were obtained. The coatings characteristics were studied by optical, SEM and XRD methods. The mechanism of the magnetic structure formatio...

  4. Corrosion resistance and characterization of metallic coatings deposited by thermal spray on carbon steel

    International Nuclear Information System (INIS)

    Sá Brito, V.R.S.; Bastos, I.N.; Costa, H.R.M.

    2012-01-01

    Highlights: ► Five combinations of metallic coatings and intermediate bonds were deposited on carbon steels. ► High strength was reached in adhesion tests. ► Epoxy sealing of coatings improves corrosion resistance. -- Abstract: Carbon steels are not resistant to corrosion and several methods are used in surface engineering to protect them from aggressive environments such as marine. The main objective of this work is the evaluation of mechanical and metallurgical properties of five metallic coatings produced by thermal spray on carbon steel. Five chemical compositions were tested in order to give a large panel of possibility. Coatings were characterized by several methods to result in a screening of their performance. At first, the assessment of microstructural morphology by optical microscopy (OM) and by scanning electron microscopy (SEM) was made. OM and SEM results showed uniformity of deposited layer, low amount of oxides and porosity. The physical properties of coatings were also evaluated by microhardness measurement, adhesion and porosity quantification. The corrosion resistance was analyzed in salt spray and electrochemical polarization tests. In the polarization test, as well as in the salt spray, all sealed conditions presented low corrosion. A new intermediate 78.3Ni20Cr1.4Si0.3Fe alloy was studied in order to reduce pores and microcracks that are frequently found in ordinary 95Ni5Al alloy. Based on the performed characterizations, the findings suggested that the FeCrCo deposition, with an epoxy sealing, is suitable to be used as an efficient coating of carbon steel in aggressive marine environments.

  5. A Study on Cavitation Erosion Behaviors of Corrosion-resistance Thermal Spray Coating Materials

    International Nuclear Information System (INIS)

    Jin, Hee Seok

    2003-02-01

    The hydraulic machinery of screw propeller and pump impellers is damaged by cavitation erosion in sea water. The cavitation erosion is a phenomenon leading a functional disorder of various fluid machinery and dropping off in efficiency by cavity fluid fluctuation. This study is investigated the cavitation erosion of various metallic coatings made by thermal spraying methods. The coating materials are AMDRY625, Cr 2 O 3 , SUS316, Zn, Al. These metals are coated on substrate of high strength brass ( Cu - Zn ). Test specimens are immersed in 3.5% NaCl solution for 500 and 1000 hours, respectively. After pre-corrosion, the cavitation erosion test was conducted on coating specimens in 3.5% NaCl solution along 210 minutes. The results are summarized as follows : 1. Both substrate and test specimens coated by thermal spray underwent weight loss in proportion to the time length of the cavitation erosion test, and the weight loss happened more to 1,000 hour-immersed test specimens and 500 hour-immersed ones in the time order rather than the ones in non-corrosion condition. 2. Substrate and Amdry625 and SUS316 test specimens were all influenced very little by weight loss regardless of the time length and the conditions of the test. 3. The amount of weight loss of aluminum and zinc test specimens and Cr 2 O 3 test specimens heavily increased at the early stage regardless of the conditions but later decreased after the coated layers were fretted by cavitation erosion. 4. The comparison of weight loss after the test showed that Amdry625, SUS316 and substrate underwent very little weight loss, proving to be the very likely materials to bear cavitation erosion but aluminum and zinc and Cr 2 O 3 underwent very great weight loss, proving to be the very unlikely materials to bear cavitation erosion. 5. After the test, the surfaces of Amdry625, SUS316 and substrate showed that they had been less damaged by cavitation erosion but the rest showed that they had been very much damaged by

  6. Electrostatic application of antimicrobial sprays to sanitize food handling and processing surfaces for enhanced food safety

    International Nuclear Information System (INIS)

    Lyons, Shawn M; Harrison, Mark A; Law, S Edward

    2011-01-01

    Human illnesses and deaths caused by foodborne pathogens (e.g., Salmonella enterica, Listeria monocytogenes, Escherichia coli O157:H7, etc.) are of increasing concern globally in maintaining safe food supplies. At various stages of the food production, processing and supply chain antimicrobial agents are required to sanitize contact surfaces. Additionally, during outbreaks of contagious pathogenic microorganisms (e.g., H1N1 influenza), public health requires timely decontamination of extensive surfaces within public schools, mass transit systems, etc. Prior publications verify effectiveness of air-assisted, induction-charged (AAIC) electrostatic spraying of various chemical and biological agents to protect on-farm production of food crops...typically doubling droplet deposition efficiency with concomitant increases in biological control efficacy. Within a biosafety facility this present work evaluated the AAIC electrostatic-spraying process for application of antimicrobial liquids onto various pathogen-inoculated food processing and handling surfaces as a food safety intervention strategy. Fluoroanalysis of AAIC electrostatic sprays (-7.2 mC/kg charge-to-mass ratio) showed significantly greater (p<0.05) mass of tracer active ingredient (A.I.) deposited onto target surfaces at various orientations as compared both to a similar uncharged spray nozzle (0 mC/kg) and to a conventional hydraulic-atomizing nozzle. Per unit mass of A.I. dispensed toward targets, for example, A.I. mass deposited by AAIC electrostatic sprays onto difficult to coat backsides was 6.1-times greater than for similar uncharged sprays and 29.0-times greater than for conventional hydraulic-nozzle sprays. Even at the 56% reduction in peracetic acid sanitizer A.I. dispensed by AAIC electrostatic spray applications, they achieved equal or greater CFU population reductions of Salmonella on most target orientations and materials as compared to uncharged sprays and conventional full-rate hydraulic

  7. Electrostatic application of antimicrobial sprays to sanitize food handling and processing surfaces for enhanced food safety

    Energy Technology Data Exchange (ETDEWEB)

    Lyons, Shawn M; Harrison, Mark A [Food Science and Technology Department, University of Georgia, Athens, GA, 30602-2610 (United States); Law, S Edward, E-mail: edlaw@engr.uga.edu [Biological and Agricultural Engineering Department, Applied Electrostatics Laboratory www.ael.engr.uga.edu, University of Georgia, Athens, GA, 30602-4435 (United States)

    2011-06-23

    Human illnesses and deaths caused by foodborne pathogens (e.g., Salmonella enterica, Listeria monocytogenes, Escherichia coli O157:H7, etc.) are of increasing concern globally in maintaining safe food supplies. At various stages of the food production, processing and supply chain antimicrobial agents are required to sanitize contact surfaces. Additionally, during outbreaks of contagious pathogenic microorganisms (e.g., H1N1 influenza), public health requires timely decontamination of extensive surfaces within public schools, mass transit systems, etc. Prior publications verify effectiveness of air-assisted, induction-charged (AAIC) electrostatic spraying of various chemical and biological agents to protect on-farm production of food crops...typically doubling droplet deposition efficiency with concomitant increases in biological control efficacy. Within a biosafety facility this present work evaluated the AAIC electrostatic-spraying process for application of antimicrobial liquids onto various pathogen-inoculated food processing and handling surfaces as a food safety intervention strategy. Fluoroanalysis of AAIC electrostatic sprays (-7.2 mC/kg charge-to-mass ratio) showed significantly greater (p<0.05) mass of tracer active ingredient (A.I.) deposited onto target surfaces at various orientations as compared both to a similar uncharged spray nozzle (0 mC/kg) and to a conventional hydraulic-atomizing nozzle. Per unit mass of A.I. dispensed toward targets, for example, A.I. mass deposited by AAIC electrostatic sprays onto difficult to coat backsides was 6.1-times greater than for similar uncharged sprays and 29.0-times greater than for conventional hydraulic-nozzle sprays. Even at the 56% reduction in peracetic acid sanitizer A.I. dispensed by AAIC electrostatic spray applications, they achieved equal or greater CFU population reductions of Salmonella on most target orientations and materials as compared to uncharged sprays and conventional full-rate hydraulic

  8. Thermal response of plasma sprayed tungsten coating to high heat flux

    International Nuclear Information System (INIS)

    Liu, X.; Yang, L.; Tamura, S.; Tokunaga, K.; Yoshida, N.; Noda, N.; Xu, Z.

    2004-01-01

    In order to investigate the thermal response of tungsten coating on carbon and copper substrates by vacuum plasma spray (VPS) or inert gas plasma spray (IPS), annealing and cyclic heat load experiments of these coatings were conducted. It is indicated that the multi-layered tungsten and rhenium interface of VPS-W/CFC failed to act as a diffusion barrier at elevated temperature and tungsten carbides were developed after 1 h incubation time when annealing temperature was higher than 1600 deg. C. IPS-W/Cu and W/C without an intermediate bonding layer were failed by the detachment of the tungsten coating at 900 and 1200 deg. C annealing for several hours, respectively. Cyclic heat load of electron beam with 35 MW/m 2 and 3-s pulse duration indicated that IPS-W/Cu samples failed with local detachment of the tungsten coating within 200 cycles and IPS-W/C showed local cracks by 300 cycles, but VPS-W/CFC withstood 1000 cycles without visible damages. However, crack creation and propagation in VPS-W/CFC were also observed under higher heat load

  9. Thermal decomposition study of uranyl nitrate and cerium hydroxide in a spray dryer

    International Nuclear Information System (INIS)

    Silva Wildhagen, G.R. da.

    1993-05-01

    A study, in a spray dryer system based on drying and thermal decomposition of uranyl nitrate solutions aiming the production of uranium trioxide adequate for the use in posterior steps of reduction and hydro fluorination in nuclear fuel cycle; and cerium hydroxide suspensions for the production of cerium oxide with high surface area is presented. Thus, the project and construction of a countercurrent spray dryer was elaborated for capacity of 10 Kg U O 3 /h and 3,5 k Ce O 2 /h. The methodology used in these experiments consisted in the analysis of several parameters (concentration and flow rate of the feed, atomization pressure and inlet temperature of the dryer) over the physical and chemical properties of the products. Using the obtained results, with the help of a mathematical model, it was developed the project of a continuous pilot unity for the production of uranium trioxide or cerium oxide, with capacity of 20 Kg U O 3 /h or 10 Kg Ce O 2 /h, respectively. (author)

  10. Infrared Thermography as a Non-destructive Testing Solution for Thermal Spray Metal Coatings

    Science.gov (United States)

    Santangelo, Paolo E.; Allesina, Giulio; Bolelli, Giovanni; Lusvarghi, Luca; Matikainen, Ville; Vuoristo, Petri

    2017-12-01

    In this work, an infrared (IR) thermographic procedure was evaluated as a non-destructive testing tool to detect damage in thermal spray metallic coatings. As model systems, polished HVOF- and HVAF-sprayed Fe-based layers deposited onto steel plates were employed. Damage by external-object impingement was simulated through a cyclic impact-test apparatus, which induced circumferential and radial cracks across all model systems, and interface cracks of different sizes in distinct samples. Damaged and undamaged plates were bulk-heated to above 100 °C using an IR lamp; their free-convection cooling was then recorded by an IR thermocamera. The intentionally induced defects were hardly detectable in IR thermograms, due to IR reflection and artificial "hot" spots induced by residuals of transfer material from the impacting counterbody. As a micrometer-thin layer of black paint was applied, surface emissivity got homogenized and any artifacts were effectively suppressed, so that failed coating areas clearly showed up as "cold spots." This effect was more apparent when large interface cracks occurred. Finite-element modeling proved the physical significance of the IR-thermography approach, showing that failed coating areas are cooled by surrounding air faster than they are heated by conduction from the hot substrate, which is due to the insulating effect of cracks.

  11. Development of Thermal Spraying and Coating Techniques by Using Thixotropic Slurries Including Metals and Ceramics Particles

    International Nuclear Information System (INIS)

    Kirihara, S; Tasaki, S; Itakura, Y

    2013-01-01

    Thermal nanoparticles coating and microlines patterning were newly developed as novel technologies to fabricate fine ceramics layers and geometrical intermetallics patterns for mechanical properties modulations of practical alloys substrates. Nanometer sized alumina particles were dispersed into acrylic liquid resins, and the obtained slurries were sputtered by using compressed air jet. The slurry mists could blow into the arc plasma with argon gas spraying. On stainless steels substrates, the fine surface layers with high wear resistance were formed. In cross sectional microstructures of the coated layers, micromater sized cracks or pores were not observed. Subsequently, pure aluminum particles were dispersed into photo solidified acrylic resins, and the slurry was spread on the stainless steel substrates by using a mechanical knife blade. On the substrates, microline patterns with self similar fractal structures were drawn and fixed by using scanning of an ultra violet laser beam. The patterned pure metal particles were heated by the argon arc plasma spray assisting, and the intermetallics or alloys phases with high hardness were created through reaction diffusions. Microstructures in the coated layers and the patterned lines were observed by using a scanning electron microscopy.

  12. Thermal Conductivity and Erosion Durability of Composite Two-Phase Air Plasma Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Schmitt, Michael P.; Rai, Amarendra K.; Zhu, Dongming; Dorfman, Mitchell R.; Wolfe, Douglas E.

    2015-01-01

    To enhance efficiency of gas turbines, new thermal barrier coatings (TBCs) must be designed which improve upon the thermal stability limit of 7 wt% yttria stabilized zirconia (7YSZ), approximately 1200 C. This tenant has led to the development of new TBC materials and microstructures capable of improved high temperature performance. This study focused on increasing the erosion durability of cubic zirconia based TBCs, traditionally less durable than the metastable t' zirconia based TBCs. Composite TBC microstructures composed of a low thermal conductivity/high temperature stable cubic Low-k matrix phase and a durable t' Low-k secondary phase were deposited via APS. Monolithic coatings composed of cubic Low-k and t' Low-k were also deposited, in addition to a 7YSZ benchmark. The thermal conductivity and erosion durability were then measured and it was found that both of the Low-k materials have significantly reduced thermal conductivities, with monolithic t' Low-k and cubic Low-k improving upon 7YSZ by approximately 13 and approximately 25%, respectively. The 40 wt% t' Low-k composite (40 wt% t' Low-k - 60 wt% cubic Low-k) showed a approximately 22% reduction in thermal conductivity over 7YSZ, indicating even at high levels, the t' Low-k secondary phase had a minimal impact on thermal in the composite coating. It was observed that a mere 20 wt% t' Low-k phase addition can reduce the erosion of a cubic Low-k matrix phase composite coating by over 37%. Various mixing rules were then investigated to assess this non-linear composite behavior and suggestions were made to further improve erosion durability.

  13. Evaluation of the Shearing Strength of a WC-12Co Thermal Spray Coating by the Scraping Test Method

    Directory of Open Access Journals (Sweden)

    Kenji Kaneko

    2015-07-01

    Full Text Available This paper reports on an experimental and analytical investigation conducted into efficacy of the scraping shear-test method in estimating the shearing adhesive strength of a thermally sprayed coating. It was found that the critical average shear stress, the apparent failure strength of WC-Co thermal spray coating, depends on both the dimensions of the test piece and the loading position around the interface between the coating and the substrate. More specifically, the apparent critical shear stress decreased as the height and width of the test piece increased. In addition, the apparent critical shear stress increased with increasing coating thickness and with decreasing loading point distance measured from the interface. Consequently, the real adhesive strength of thermally sprayed coating could not be ascertained from these experimental results. Furthermore, most of the failure initiation points were inside the coating, as opposed to at the interface. This fact means that the results of the tests do not indicate the interfacial adhesive strength, but rather the shear strength of the coating. Three-dimensional finite element method (FEM analysis showed that the distributions of the shearing stress at the loading points were virtually the same at failure, regardless of the dimensions of the test piece. These results suggest that the scraping test method needs a corresponding numerical analysis of the failure mode in order to produce reliable results and is not necessarily able to estimate the interfacial adhesive strength of thermally sprayed coating.

  14. Comparison of performance coatings thermally sprayed subject to testing adhesive wear

    International Nuclear Information System (INIS)

    Marangoni, G.F.; Arnt, A.B.C.; Rocha, M.R. da

    2014-01-01

    In this work, the microstructural changes and wear resistance adhesive coatings obtained from powders thermally sprayed by high velocity oxy-fuel (HVOF) were evaluated. Based coatings chrome-nickel and tungsten-cobalt are applied in conditions subject to intense wear especially abrasive. With the aim of evaluate the performance of these coatings under conditions of adhesive wear, these coatings samples were tested by the standard ASTM G99. As test parameters were used: Tungsten carbide pin (SAE 52100) with 6 mm diameter, normal load of 50N and a tangential velocity of 0.5 m / s. The worn surfaces of the coatings were characterized by optical and scanning electron microscopy and X-ray diffraction. Results indicate that the performance front wear is related to the conditions of adhesion and uniformity of the coating applied. (author)

  15. Experimental Comparison of the Tribological Properties of Selected Surfaces Created by Thermal Spraying Technology

    Directory of Open Access Journals (Sweden)

    František Tóth

    2016-01-01

    Full Text Available The scientific article titled “Experimental comparison of the tribological properties of selected surfaces created by thermal spraying technology” deals with the surface condition of selected pairs working within the mixed friction before and after experimental tests. Based on the chosen methodology, the experimental tests were performed on the Tribotestor M’06 testing machine. The ecological oil MOGUL HEES 46 (manufactured by Paramo was used as a lubricant. The tests were performed on selected material pairs. The first friction element was a shaft of steel 14 220. The second friction element was a steel plate of steel 11 373 with a friction surface created by two materials, i.e. CuSn10 and NP 40. The results are statistically elaborated and illustrated in figures and tables.

  16. Yb2Si2O7 Environmental Barrier Coatings Deposited by Various Thermal Spray Techniques: A Preliminary Comparative Study

    Science.gov (United States)

    Bakan, Emine; Marcano, Diana; Zhou, Dapeng; Sohn, Yoo Jung; Mauer, Georg; Vaßen, Robert

    2017-08-01

    Dense, crack-free, uniform, and well-adhered environmental barrier coatings (EBCs) are required to enhance the environmental durability of silicon (Si)-based ceramic matrix composites in high pressure, high gas velocity combustion atmospheres. This paper represents an assessment of different thermal spray techniques for the deposition of Yb2Si2O7 EBCs. The Yb2Si2O7 coatings were deposited by means of atmospheric plasma spraying (APS), high-velocity oxygen fuel spraying (HVOF), suspension plasma spraying (SPS), and very low-pressure plasma spraying (VLPPS) techniques. The initial feedstock, as well as the deposited coatings, were characterized and compared in terms of their phase composition. The as-sprayed amorphous content, microstructure, and porosity of the coatings were further analyzed. Based on this preliminary investigation, the HVOF process stood out from the other techniques as it enabled the production of vertical crack-free coatings with higher crystallinity in comparison with the APS and SPS techniques in atmospheric conditions. Nevertheless, VLPPS was found to be the preferred process for the deposition of Yb2Si2O7 coatings with desired characteristics in a controlled-atmosphere chamber.

  17. The effect of processing parameters on plasma sprayed beryllium for fusion applications

    International Nuclear Information System (INIS)

    Castro, R.G.; Stanek, P.W.; Jacobson, L.A.; Cowgill, D.F.; Snead, L.L.

    1993-01-01

    Plasma spraying is being investigated as a potential coating technique for applying thin (0.1--5mm) layers of beryllium on plasma facing surfaces of blanket modules in ITER and also as an in-situ repair technique for repairing eroded beryllium surfaces in high heat flux divertor regions. High density spray deposits (>98% of theoretical density) of beryllium will be required in order to maximize the thermal conductivity of the beryllium coatings. A preliminary investigation was done to determine the effect of various processing parameters (particle size, particle morphology, secondary gas additions and reduced chamber pressure) on the as-deposited density of beryllium. The deposits were made using spherical beryllium feedstock powder which was produced by centrifugal atomization at Los Alamos National Laboratory (LANL). Improvements in the as-deposited densities and deposit efficiencies of the beryllium spray deposits will be discussed along with the corresponding thermal conductivity and outgassing behavior of these deposits

  18. Thermal properties of plasma sprayed CeO2-ZrO2-Y2O3

    International Nuclear Information System (INIS)

    Suzuki, T.; Takeda, H.; Itoh, M.; Takahashi, Y.

    1985-01-01

    Thermal Barrier Coatings, TBC, has been developed as an effective procedure to increase the efficiency of a cooling system used in high temperature machine parts. Usually, TBC consists of a metal bond coat and a ceramic overcoat formed by plasma spraying. Y 2 O 3 stabilized ZrO 2 is conventional for the ceramic overcoat, since thermal conductivity and thermal expansion are critical properties for TBC ceramic layer. In this view, CeO 2 is unstable at high temperature. To apply CeO 2 properly, combination with stable ZrO 2 -Y 2 O 3 system is proposed. Then thermal properties of plasma properties of plasma sprayed CeO 2 -ZrO 2 -Y 2 O 3 layer were investigated. Thermal conductivity of CeO 2 -ZrO 2 -Y 2 O 3 is lower, and thermal expansion coefficient of CeO 2 -ZrO 2 -Y 2 O 3 is larger than those of ZrO 2 -Y 2 O 3 . From this investigation, the authors showed a possibility of plasma sprayed CeO 2 -ZrO 2 -Y 2 O 3 TBC superior to ZrO 2 -Y 2 O 3 TBC

  19. Thermal performance experiments on ultimate heat sinks, spray ponds, and cooling ponds

    International Nuclear Information System (INIS)

    Hadlock, R.K.

    1976-12-01

    A program of measurement on a Battelle-Northwest (BNW) spray pond has been completed to prove an integrated instrumentation system for application in future field experiments. The measurement programs in the field will produce data of relevance to the design and understanding of performance for ultimate heat sinks as components of emergency core cooling systems. In the absence of active emergency cooling systems, the data will be obtained on analog systems--prime candidates among these are the naturally-occurring hot ponds at Yellowstone National Park and man-made hot cooling ponds at Savannah River National Laboratory as well as spray ponds at various industrial facilities. The proof experiment has provided data that not only illustrate the effectiveness of the instrumentation system but also display interesting site-specific heat transfer processes. The data to be obtained in the field will also be site specific but must be of generic applicability in modeling for design and performance purposes. The integrated instrumentation system will evolve, through modest modifications and substantial supplementation, to provide the requisite data for the more demanding situation of work in and about hot water

  20. Experimental Study on the Electrochemical Anti-Corrosion Properties of Steel Structures Applying the Arc Thermal Metal Spraying Method.

    Science.gov (United States)

    Choe, Hong-Bok; Lee, Han-Seung; Shin, Jun-Ho

    2014-12-03

    The arc thermal metal spraying method (ATMSM) provides proven long-term protective coating systems using zinc, aluminum and their alloys for steel work in a marine environment. This paper focuses on studying experimentally the anti-corrosion criteria of ATMSM on steel specimens. The effects of the types of spraying metal and the presence or absence of sealing treatment from the thermal spraying of film on the anti-corrosion performance of TMSM were quantitatively evaluated by electrochemical techniques. The results showed that ATMSM represented a sufficient corrosion resistance with the driving force based on the potential difference of more than approximately 0.60 V between the thermal spraying layer and the base substrate steel. Furthermore, it was found that the sealing treatment of specimens had suppressed the dissolution of metals, increased the corrosion potential, decreased the corrosion current density and increased the polarization resistance. Metal alloy Al-Mg (95%:5%) by mass with epoxy sealing coating led to the most successful anti-corrosion performance in these electrochemical experiments.

  1. X-ray photoelectron spectroscopy study of the passive films formed on thermally sprayed and wrought Inconel 625

    Science.gov (United States)

    Bakare, M. S.; Voisey, K. T.; Roe, M. J.; McCartney, D. G.

    2010-11-01

    There is a well known performance gap in corrosion resistance between thermally sprayed corrosion resistant coatings and the equivalent bulk materials. Interconnected porosity has an important and well known effect, however there are additional relevant microstructural effects. Previous work has shown that a compositional difference exists between the regions of resolidified and non-melted material that exist in the as-sprayed coatings. The resolidified regions are depleted in oxide forming elements due to formation of oxides during coating deposition. Formation of galvanic cells between these different regions is believed to decrease the corrosion resistance of the coating. In order to increase understanding of the details of this effect, this work uses X-ray photoelectron spectroscopy (XPS) to study the passive films formed on thermally sprayed coatings (HVOF) and bulk Inconel 625, a commercially available corrosion resistant Ni-Cr-Mo-Nb alloy. Passive films produced by potentiodynamic scanning to 400 mV in 0.5 M sulphuric acid were compared with air-formed films. The poorer corrosion performance of the thermally sprayed coatings was attributed to Ni(OH) 2, which forms a loose, non-adherent and therefore non-protective film. The good corrosion resistance of wrought Inconel 625 is due to formation of Cr, Mo and Nb oxides.

  2. Application of the FIRST Combustion model to Spray Combustion

    NARCIS (Netherlands)

    de Jager, B.; Kok, Jacobus B.W.

    2004-01-01

    Liquid fuel is of interest to apply to gas turbines. The large advantage is that liquids are easily storable as compared to gaseous fuels. Disadvantage is that liquid fuel has to be sprayed, vaporized and mixed with air. Combustion occurs at some stage of mixing and ignition. Depending on the

  3. Effects of insecticide spray application on insect pest infestation and ...

    African Journals Online (AJOL)

    USER

    2010-03-15

    Mar 15, 2010 ... This study provides information on the incidence of major insect pests of cowpea as well as the minimum insecticide control intervention necessary for effectively reducing cowpea yield losses on the field. Two insecticide spray regimes (once at flowering and podding) significantly reduced insect population ...

  4. Application of an antibacterial dressing spray in the prevention of ...

    African Journals Online (AJOL)

    STORAGESEVER

    2008-11-05

    Nov 5, 2008 ... The average wound healing time in JUC group was ... Key words:Antibacterial dressing spray, oral squamous cell cancinoma, wound healing, infection. .... Table 1. Characteristics of subjects. Parameters. Patients Number and references values (n=60). Age. 46.5 (range: 32-63). Sex. 48 Male12 Female.

  5. Flame spraying of polymers

    International Nuclear Information System (INIS)

    Varacalle, D.J. Jr.; Zeek, D.P.; Couch, K.W.; Benson, D.M.; Kirk, S.M.

    1997-01-01

    Statistical design-of-experiment studies of the thermal spraying of polymer powders are presented. Studies of the subsonic combustion (i.e., Flame) process were conducted in order to determine the quality and economics of polyester and urethane coatings. Thermally sprayed polymer coatings are of interest to several industries for anticorrosion applications, including the chemical, automotive, and aircraft industries. In this study, the coating design has been optimized for a site-specific application using Taguchi-type fractional-factorial experiments. Optimized coating designs are presented for the two powder systems. A substantial range of thermal processing conditions and their effect on the resultant polymer coatings is presented. The coatings were characterized by optical metallography, hardness testing, tensile testing, and compositional analysis. Characterization of the coatings yielded the thickness, bond strength, Knoop microhardness, roughness, deposition efficiency, and porosity. Confirmation testing was accomplished to verify the coating designs

  6. Optimization of the spray application technology in bay laurel (Laurus nobilis).

    Science.gov (United States)

    Nuyttens, D; Braekman, P; Foque, D

    2009-01-01

    Bay laurel is an evergreen, commercially grown and expensive ornamental pot plant, which is susceptible to different pests like aphids, scale and lerp insects, thrips, caterpillars of codling moth and sooty moulds. Recently, caterpillars of the Mediterranean carnation leafroller (Cacoecimorpha pronubana) cause more and more problems. These pests can lead to important financial losses for the growers. During summer the individual pot plants are placed on a field-container in a fairly dense configuration. Crop protection is traditionally done by moving with a spray lance between the rows of pot plants and treating each individual plant from bottom to top. Good penetration is clearly an important advantages of this spray technique but it is very time-consuming, unhealthy and laborious. Some other growers use a 'spray platform' on a high-clearance tractor. Plants sprayed from this platform are exclusively approached from above resulting in an inferior spray deposition on the lower parts of the plants. To overcome the disadvantages of both available techniques, the potential of an automated tunnel sprayer was investigated. Five different nozzle types were evaluated under laboratory conditions i.e. hollow cone, standard flat fan, air inclusion flat fan, deflector flat fan and twin air inclusion flat fan at spray pressures varying from 3.0 to 7.0 bar depending on the type of nozzle. For each nozzle type, three nozzle sizes were included in the experiments which resulted in 15 different spray application techniques. All experiments were done at a speed of 2.5 km x h(-1). This resulted in three different application volumes: 2450, 4900 and 7300 l x ha(-1). After optimizing the nozzle configuration (distance and orientation) using water-sensitive paper, deposition tests with five different mineral chelates as tracer elements were performed. Filter papers were used as collectors at 20 different positions to measure spray deposition, distribution and penetration in the canopy

  7. Comparison between alkali heat treatment and sprayed hydroxyapatite coating on thermally-sprayed rough Ti surface in rabbit model: Effects on bone-bonding ability and osteoconductivity.

    Science.gov (United States)

    Kawai, Toshiyuki; Takemoto, Mitsuru; Fujibayashi, Shunsuke; Tanaka, Masashi; Akiyama, Haruhiko; Nakamura, Takashi; Matsuda, Shuichi

    2015-07-01

    In this study, we investigated the effect of different surface treatments (hydroxyapatite (HA) coating, alkali heat treatment, and no treatment) on the ability of bone to bond to a rough arc-sprayed Ti metal surface, using rabbit models. The bone-to-implant contacts for untreated, HA-coated, and alkali heat-treated implants were 21.2%, 72.1%, and 33.8% at 4 weeks, 21.8%, 70.9%, and 30.0% at 8 weeks, and 16.3%, 70.2%, and 29.9% at 16 weeks, respectively (n = 8). HA -coated implants showed significantly higher bone-to-implant contacts than the untreated and alkali heat-treated implants at all the time point, whereas alkali heat-treated implants showed significantly higher bone-to-implant contacts than untreated implants at 4 and 16 weeks. The failure loads in a mechanical test for untreated, HA coated, alkali heat-treated plates were 65.4 N, 70.7 N, and 90.8 N at 4 weeks, 76.1 N, 64.7 N, and 104.8 N at 8 weeks and 88.7 N, 92.6 N, and 118.5 N at 16 weeks, respectively (n = 8). The alkali heat-treated plates showed significantly higher failure loads than HA-coated plates at 8 and 16 weeks. The difference between HA-coated plates and untreated plates were not statistically significant at any time point. Thus HA coating, although it enables high bone-to-implant contact, may not enhance the bone-bonding properties of thermally-sprayed rough Ti metal surfaces. In contrast, alkali heat treatment can be successfully applied to thermally-sprayed Ti metal to enhance both bone-to-implant contact and bone-bonding strength. © 2014 Wiley Periodicals, Inc.

  8. Review and evaluation of information on the thermal performance of ultimate heat sinks: spray ponds and cooling ponds

    International Nuclear Information System (INIS)

    Drake, R.L.

    1975-09-01

    A report is presented which identifies and evaluates available information and data useful in validating and improving existing models for the thermal performance of ultimate heat sinks. Included are discussions of the thermal elements of cooling ponds and spray ponds, the available information and data pertinent to the problem, and the requirements and needs for further research and performance data. An outline is presented of the necessary elements required for a performance test of an ultimate heat sink before the system is thermally approved. (auth)

  9. Development and Preliminary Evaluation of a Spray Deposition Sensing System for Improving Pesticide Application.

    Science.gov (United States)

    Kesterson, Melissa A; Luck, Joe D; Sama, Michael P

    2015-12-17

    An electronic, resistance-based sensor array and data acquisition system was developed to measure spray deposition from hydraulic nozzles. The sensor surface consisted of several parallel tin plated copper traces of varying widths with varying gap widths. The system contained an embedded microprocessor to monitor output voltage corresponding to spray deposition every second. In addition, a wireless module was used to transmit the voltage values to a remote laptop. Tests were conducted in two stages to evaluate the performance of the sensor array in an attempt to quantify the spray deposition. Initial tests utilized manual droplet placement on the sensor surface to determine the effects of temperature and droplet size on voltage output. Secondary testing utilized a spray chamber to pass nozzles at different speeds above the sensor surface to determine if output varied based on different application rates or spray droplet classification. Results from this preliminary analysis indicated that manual droplets of 5 and 10 μL resulted in significantly different values from the sensors while temperature did not consistently affect output. Spray chamber test results indicated that different application rates and droplet sizes could be determined using the sensor array.

  10. Development and Preliminary Evaluation of a Spray Deposition Sensing System for Improving Pesticide Application

    Directory of Open Access Journals (Sweden)

    Melissa A. Kesterson

    2015-12-01

    Full Text Available An electronic, resistance-based sensor array and data acquisition system was developed to measure spray deposition from hydraulic nozzles. The sensor surface consisted of several parallel tin plated copper traces of varying widths with varying gap widths. The system contained an embedded microprocessor to monitor output voltage corresponding to spray deposition every second. In addition, a wireless module was used to transmit the voltage values to a remote laptop. Tests were conducted in two stages to evaluate the performance of the sensor array in an attempt to quantify the spray deposition. Initial tests utilized manual droplet placement on the sensor surface to determine the effects of temperature and droplet size on voltage output. Secondary testing utilized a spray chamber to pass nozzles at different speeds above the sensor surface to determine if output varied based on different application rates or spray droplet classification. Results from this preliminary analysis indicated that manual droplets of 5 and 10 μL resulted in significantly different values from the sensors while temperature did not consistently affect output. Spray chamber test results indicated that different application rates and droplet sizes could be determined using the sensor array.

  11. Pesticide residues in individual versus composite samples of apples after fine or coarse spray quality application

    DEFF Research Database (Denmark)

    Poulsen, Mette E.; Wenneker, Marcel; Withagen, Jacques

    2012-01-01

    In this study, field trials on fine and coarse spray quality application of pesticides on apples were performed. The main objectives were to study the variation of pesticide residue levels in individual fruits versus composite samples, and the effect of standard fine spray quality application...... versus coarse spray quality application on residue levels. The applications included boscalid, bupirimate, captan, fenoxycarb, indoxacarb, pirimicarb, pyraclostrobin and thiophanate-methyl. Apples were collected from four zones in the tree and pesticide residues were detected in the individual apples....... None of the results for the pesticides residues measured in individual apples exceeded the EU Maximum Residue Levels (MRLs). However, there was a large variation in the residues levels in the apples, with levels from 0.01 to 1.4 mg kg−1 for captan, the pesticide with the highest variation, and from 0...

  12. Electrochemical Behavior of Bilayer Thermal-Spray Coatings in Low-Temperature Corrosion Protection

    Directory of Open Access Journals (Sweden)

    Esmaeil Sadeghimeresht

    2017-09-01

    Full Text Available Cr3C2-NiCr coatings are greatly used to protect critical components in corrosive environments and to extend their lifetime and/or improve functional performance. However, the pores formed during spraying restrict the coating’s applicability area for many corrosion protection applications. To overcome this technical challenge, bilayer coatings have been developed, in which an additional layer (the so-called “intermediate layer” is deposited on the substrate before spraying the Cr3C2-NiCr coating (the so-called “top layer”. The corrosion behavior of the bilayer coating depends on the composition and microstructure of each layer. In the present work, different single-layer coatings (i.e., Cr3C2-NiCr, Fe- and Ni-based coatings were initially sprayed by a high-velocity air fuel (HVAF process. Microstructure analysis, as well as electrochemical tests, for example, open-circuit potential (OCP and polarization tests, were performed. The potential difference (ΔE had a great influence on galvanic corrosion between the top and intermediate layers, and thus, the coatings were ranked based on the OCP values (from high to low as follows: NiCoCrAlY > NiCr > Cr3C2-NiCr > NiAl > Fe-based coatings (alloyed with Cr > pure Ni. The Ni-based coatings were chosen to be further used as intermediate layers with the Cr3C2-NiCr top layer due to their capabilities to show high OCP. The corrosion resistance (Rp of the bilayer coatings was ranked (from high to low as follows: NiCoCrAlY/Cr3C2-NiCr > NiCr/Cr3C2-NiCr > NiAl/Cr3C2-NiCr > Ni/Cr3C2-NiCr. It was shown that splat boundaries and interconnected pores are detrimental for corrosion resistance, however, a sufficient reservoir of protective scale-forming elements (such as Cr or/and Al in the intermediate layer can significantly improve the corrosion resistance.

  13. Replacement of corrosion protection chromate primers and paints used in cryogenic applications on the Space Shuttle with wire arc sprayed aluminum coatings

    Science.gov (United States)

    Daniel, R. L.; Sanders, H. L.; Zimmerman, F. R.

    1995-01-01

    With the advent of new environmental laws restricting volatile organic compounds and hexavalent chrome emissions, 'environmentally safe' thermal spray coatings are being developed to replace the traditional corrosion protection chromate primers. A wire arc sprayed aluminum coating is being developed for corrosion protection of low pressure liquid hydrogen carrying ducts on the Space Shuttle Main Engine. Currently, this hardware utilizes a chromate primer to provide protection against corrosion pitting and stress corrosion cracking induced by the cryogenic operating environment. The wire are sprayed aluminum coating has been found to have good potential to provide corrosion protection for flight hardware in cryogenic applications. The coating development, adhesion test, corrosion test and cryogenic flexibility test results will be presented.

  14. Preliminary requirements for thermal storage subsystems in solar thermal applications

    Energy Technology Data Exchange (ETDEWEB)

    Copeland, R.J.

    1980-04-01

    Methodologies for the analysis of value and comparing thermal storage concepts are presented. Value is a measure of worth and is determined by the cost of conventional fuel systems. Value data for thermal storage in large solar thermal electric power applications are presented. Thermal storage concepts must be compared when all are performing the same mission. A method for doing that analysis, called the ranking index, is derived. Necessary data to use the methodology are included.

  15. Replacement of Chromium Electroplating on C-2, E-2, P-3 and C-130 Propeller Hub Components Using HVOF Thermal Spray Coatings

    National Research Council Canada - National Science Library

    Sartwell, Bruce

    2004-01-01

    .... This document constitutes the final report on a project to qualify high-velocity oxygen-fuel (HVOF) thermal spray coatings as a replacement for hard chrome plating on propeller hub components from various military aircraft...

  16. Spray deposition of organic electroluminescent coatings for application in flexible light emitting devices

    Directory of Open Access Journals (Sweden)

    Mariya Aleksandrova

    2015-12-01

    Full Text Available Organic electroluminescent (EL films of tris(8-hydroxyquinolinatoaluminum (Alq3 mixed with polystyrene (PS binder were produced by spray deposition. The influence of the substrate temperature on the layer’s morphology and uniformity was investigated. The deposition conditions were optimized and simple flexible light-emitting devices consisting of indium-tin oxide/Alq3:PS/aluminum were fabricated on polyethylene terephthalate (PET foil to demonstrate the advantages of the sprayed organic coatings. Same structure was produced by thermal evaporation of Alq3 film as a reference. The influence of the deposition method on the film roughness and contact resistance at the electrode interfaces for both types of structures was estimated. The results were related to the devices’ efficiency. It was found that the samples with sprayed films turn on at 4 V, which is 2 V lower in comparison to the device with thermal evaporated Alq3. The current through the sprayed device is six times higher as well (17 mA vs. 2.8 mA at 6.5 V, which can be ascribed to the lower contact resistance at the EL film/electrode interfaces. This is due to the lower surface roughness of the pulverized layers.

  17. A Combined Brazing and Aluminizing Process for Repairing Turbine Blades by Thermal Spraying Using the Coating System NiCrSi/NiCoCrAlY/Al

    Science.gov (United States)

    Nicolaus, M.; Möhwald, K.; Maier, H. J.

    2017-10-01

    The repair and maintenance of components in the aerospace industry play an increasingly important role due to rising manufacturing costs. Besides welding, vacuum brazing is a well-established repair process for turbine blades made of nickel-based alloys. After the coating of the worn turbine blade has been removed, the manual application of the nickel-based filler metal follows. Subsequently, the hot gas corrosion-protective coating is applied by thermal spraying. The brazed turbine blade is aluminized to increase the hot gas corrosion resistance. The thermal spray technology is used to develop a two-stage hybrid technology that allows shortening the process chain for repair brazing turbine blades and is described in the present paper. In the first step, the coating is applied on the base material. Specifically, the coating system employed here is a layer system consisting of nickel filler metal, NiCoCrAlY and aluminum. The second step represents the combination of brazing and aluminizing of the coating system which is subjected to a heat treatment. The microstructure, which results from the combined brazing and aluminizing process, is characterized and the relevant diffusion processes in the coating system are illustrated. The properties of the coating and the ramifications with respect to actual applications will be discussed.

  18. Effect of Gd2O3 on the microstructure and thermal properties of nanostructured thermal barrier coatings fabricated by air plasma spraying

    Directory of Open Access Journals (Sweden)

    Yixiong Wang

    2016-08-01

    Full Text Available The nanostructured 4–8 mol% Gd2O3−4.5 mol% Y2O3-ZrO2 (4–8 mol% GdYSZ coatings were developed by the atmospheric plasma spraying technique. The microstructure and thermal properties of plasma-sprayed 4–8 mol% GdYSZ coatings were investigated. The experimental results indicate that typical microstructure of the as-sprayed coatings were consisted of melted zones, nano-zones, splats, nano-pores, high-volume spheroidal pores and micro-cracks. The porosity of the 4, 6 and 8 mol% GdYSZ coatings was about 9.3%, 11.7% and 13.3%, respectively. It was observed that the addition of gadolinia to the nano-YSZ could significantly reduce the thermal conductivity of nano-YSZ. The thermal conductivity of GdYSZ decreased with increasing Gd2O3 addition. And the reduction in thermal conductivity is mainly attributed to the addition of Gd2O3, which results in the increase in oxygen vacancies, lattice distortion and porosity.

  19. Novel Prospects for Plasma Spray-Physical Vapor Deposition of Columnar Thermal Barrier Coatings

    Science.gov (United States)

    Anwaar, Aleem; Wei, Lianglinag; Guo, Qian; Zhang, Baopeng; Guo, Hongbo

    2017-12-01

    Plasma spray-physical vapor deposition (PS-PVD) is an emerging coating technique that can produce columnar thermal barrier coatings from vapor phase. Feedstock treatment at the start of its trajectory in the plasma torch nozzle is important for such vapor-phase deposition. This study describes the effects of the plasma composition (Ar/He) on the plasma characteristics, plasma-particle interaction, and particle dynamics at different points spatially distributed inside the plasma torch nozzle. The results of calculations show that increasing the fraction of argon in the plasma gas mixture enhances the momentum and heat flow between the plasma and injected feedstock. For the plasma gas combination of 45Ar/45He, the total enthalpy transferred to a representative powder particle inside the plasma torch nozzle is highest ( 9828 kJ/kg). Moreover, due to the properties of the plasma, the contribution of the cylindrical throat, i.e., from the feed injection point (FIP) to the start of divergence (SOD), to the total transferred energy is 69%. The carrier gas flow for different plasma gas mixtures was also investigated by optical emission spectroscopy (OES) measurements of zirconium emissions. Yttria-stabilized zirconia (YSZ) coating microstructures were produced when using selected plasma gas compositions and corresponding carrier gas flows; structural morphologies were found to be in good agreement with OES and theoretical predictions. Quasicolumnar microstructure was obtained with porosity of 15% when applying the plasma composition of 45Ar/45He.

  20. Application of iodinated starch powder using an atomizer spray gun - a new and effective tool to evaluate hypohidrosis.

    Science.gov (United States)

    Lim, J H-L; Choo, W; Chang, J H; Tey, H L; Chong, W-S

    2016-08-01

    Hypohidrosis is defined as diminished sweating in response to an appropriate thermal or sympathetic stimulus. When encountered in a clinical setting, it necessitates an accurate documentation of its pattern and extent to prognosticate the risk of associated heat-related illnesses. This can be achieved by thermoregulatory sweat testing which includes a starch-iodine sweat test that can be administered via various methods. To describe and evaluate the effectiveness and safety of a novel method of using an atomizer spray gun in administering the starch-iodine test. We describe the administration of the starch-iodine test via an atomizer spray gun (Series 700 Lab Model; Mitsuba Systems, Mumbai, India). The method was utilized for the evaluation of 30 individuals who presented with symptoms of hypohidrosis. Application of iodinated starch powder prepared in-house with the atomizer spray gun achieved a lightweight and homogeneous coat on our patients' skin which allowed for clear visualization of the sweating pattern in areas of anhidrosis. The sharp demarcation of the pathological regions enabled the precise calculation of the affected body surface area of impaired sweating. Unlike the starch-iodine tests using the Minor and Wada methods, neither staining of the skin nor irritation was detected in this method. We report a novel method of using an atomizer spray gun to perform the starch-iodine test in a rapid, reproducible, effective, and safe manner suitable for use in the clinical evaluation of hypohidrosis. © 2015 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  1. A two-wavelength imaging pyrometer for measuring particle temperature, velocity and size in thermal spray processes

    International Nuclear Information System (INIS)

    Craig, J.E.; Parker, R.A.; Lee, D.Y.; Biancaniello, F.; Ridder, S.

    1999-01-01

    An imaging pyrometer has been developed to measure the surface temperature of hot metal objects and to measure particle temperature, velocity and size in thermal spray, spray-fonning and atomization processes. The two-wavelength surface imaging pyrometer provides true temperature measurement with high resolution, even when the surface has emissivity variation caused by roughness or oxidation. The surface imaging pyrometer has been calibrated for use in a material processing lab calibration over the range of 1000 to 3000 deg K, and these results are described. The particle imaging pyrometer has a field of view that spans the entire particle stream in typical thermal spray devices, and provides continuous measurement of the entire particle stream. Particle temperature and velocity are critical parameters for producing high quality spray coatings efficiently and reliably. The software locates the particle streaks in the image, and determines the intensity ratio for each particle streak pair to obtain the temperature. The dimensions of the particle streak image are measured to determine the velocity and size. Because the vision-based sensor samples the entire particle stream in every video frame, the particle temperature, velocity and size data are updated at 30 Hz at all points in the particle stream. Particle measurements in a plasma spray at NIST are described. In this paper, we will describe our experiments with ceramic powders, in which measurements have been made at several positions along the particle stream. The particle data are represented as profiles across the particle stream, histograms of the full particle stream or time histories of the full-stream average. The results are compared and calibrated with other temperature and diagnostic measurement systems. (author)

  2. 40 CFR 429.160 - Applicability; description of the wood furniture and fixture production without water wash spray...

    Science.gov (United States)

    2010-07-01

    ... Applicability; description of the wood furniture and fixture production without water wash spray booth(s) or... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the wood furniture and fixture production without water wash spray booth(s) or without laundry facilities subcategory...

  3. Effects caused by thermal shocks in plasma sprayed protective coatings from materials based on Al2O3

    International Nuclear Information System (INIS)

    Gorski, L.; Wolski, T.; Gostynski, D.

    1996-01-01

    Plasma sprayed coatings from the materials based on Al 2 O 3 with addition of NiO and TiO 2 have been studied. Thermal shock resistance of these coatings has been tested on special experimental arrangement in the stream of hot and cold gases. Changes in coating microstructure has been determined by light microscopy methods. Phase transition caused by the experiments are revealed by X-ray diffraction methods. The resistance for thermal fatigue processes depends on used coatings materials. (author). 21 refs, 21 figs, 1 tab

  4. High-volume use of self-cementing spray dry absorber material for structural applications

    Science.gov (United States)

    Riley, Charles E.

    Spray dry absorber (SDA) material, or spray dryer ash, is a byproduct of energy generation by coal combustion and sulfur emissions controls. Like any resource, it ought to be used to its fullest potential offsetting as many of the negative environmental impacts of coal combustion as possible throughout its lifecycle. Its cementitious and pozzolanic properties suggest it be used to augment or replace another energy and emissions intensive product: Portland cement. There is excellent potential for spray dryer ash to be used beneficially in structural applications, which will offset CO2 emissions due to Portland cement production, divert landfill waste by further utilizing a plentiful coal combustion by-product, and create more durable and sustainable structures. The research into beneficial use applications for SDA material is relatively undeveloped and the material is highly underutilized. This dissertation explored a specific self-cementing spray dryer ash for use as a binder in structural materials. Strength and stiffness properties of hydrated spray dryer ash mortars were improved by chemical activation with Portland cement and reinforcement with polymer fibers from automobile tire recycling. Portland cement at additions of five percent of the cementitious material was found to function effectively as an activating agent for spray dryer ash and had a significant impact on the hardened properties. The recycled polymer fibers improved the ductility and toughness of the material in all cases and increased the compressive strength of weak matrix materials like the pure hydrated ash. The resulting hardened materials exhibited useful properties that were sufficient to suggest that they be used in structural applications such as concrete, masonry block, or as a hydraulic cement binder. While the long-term performance characteristics remain to be investigated, from an embodied-energy and carbon emissions standpoint the material investigated here is far superior to

  5. Industrial application of model predictive control to a milk powder spray drying plant

    DEFF Research Database (Denmark)

    Petersen, Lars Norbert; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2016-01-01

    In this paper, we present our first results from an industrial application of model predictive control (MPC) with real-time steady-state target optimization (RTO) for control of an industrial spray dryer that produces enriched milk powder. The MPC algorithm is based on a continuous-time transfer...... provides significantly better control of the residual moisture content, increases the throughput and decreases the energy consumption compared to conventional PI-control. The MPC operates the spray dryer closer to the residual moisture constraint of the powder product. Thus, the same amount of feed...

  6. Thermal insulation materials for inside applications: Hygric and thermal properties

    Science.gov (United States)

    Jerman, Miloš; Černý, Robert

    2017-11-01

    Two thermal insulation materials suitable for the application on the interior side of historical building envelopes, namely calcium silicate and polyurethane-based foam are studied. Moisture diffusivity and thermal conductivity of both materials, as fundamental moisture and heat transport parameters, are measured in a dependence on moisture content. The measured data will be used as input parameters in computer simulation studies which will provide moisture and temperature fields necessary for an appropriate design of interior thermal insulation systems.

  7. Visualization of Flow in Pressurizer Spray Line Piping and Estimation of Thermal Stress Fluctuation Caused by Swaying of Water Surface

    Science.gov (United States)

    Oumaya, Toru; Nakamura, Akira; Onojima, Daisuke; Takenaka, Nobuyuki

    The pressurizer spray line of PWR plants cools reactor coolant by injecting water into pressurizer. Since the continuous spray flow rate during commercial operation of the plant is considered insufficient to fill the pipe completely, there is a concern that a water surface exists in the pipe and may periodically sway. In order to identify the flow regimes in spray line piping and assess their impact on pipe structure, a flow visualization experiment was conducted. In the experiment, air was used substituted for steam to simulate the gas phase of the pressurizer, and the flow instability causing swaying without condensation was investigated. With a full-scale mock-up made of acrylic, flow under room temperature and atmospheric pressure conditions was visualized, and possible flow regimes were identified based on the results of the experiment. Three representative patterns of swaying of water surface were assumed, and the range of thermal stress fluctuation, when the surface swayed instantaneously, was calculated. With the three patterns of swaying assumed based on the visualization experiment, it was confirmed that the thermal stress amplitude would not exceed the fatigue endurance limit prescribed in the Japanese Design and Construction Code.

  8. Structural and photocatalytic characteristics of TiO2 coatings produced by various thermal spray techniques

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Štengl, Václav; Pala, Zdeněk

    2013-01-01

    Roč. 2, č. 3 (2013), s. 218-226 ISSN 2226-4108 R&D Projects: GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 ; RVO:61388980 Keywords : plasma spraying * high velocity oxy–fuel (HVOF) spraying * flame spraying * titanium dioxide (TiO2) * photocatalysis * band gap Subject RIV: BL - Plasma and Gas Discharge Physics; CA - Inorganic Chemistry (UACH-T) http://www.springerlink.com/openurl.asp?genre=article&id=doi:10.1007/s40145-013-0063-z

  9. Surface engineering by thermal spraying nanocrystalline coatings: X-ray and TEM characterisation of As-deposited iron aluminide structure

    Science.gov (United States)

    Ji, G.; Morniroli, J. P.; Tidu, A.; Coddet, C.; Grosdidier, T.

    2002-07-01

    Iron Aluminide coatings were produced by thermal spraying atomized (microcrystalline) and milled (nanocrystalline) powders using the High Velocity Oxy-Fuel (HVOF) and the Atmospheric Plasma Spraying (APS) techniques. The as-sprayed coatings were investigated by X-ray diffraction. In particular, X-ray line shape broadening analysis was used to determine the size of the coherently diffracting domains and the internal microstrains. Significant peak broadening was observed whatever the thermal spraying technique and the starting feedstock powder. This surprising result is discussed, at the light of SEM and TEM observations, by considering chemical composition heterogeneities and the presence of structural defects in the coatings. Des revêtements d'aluminure de fer ont été projetés à l'aide des techniques HVOF et APS en utilisant comme précurseur de la poudre atomisée à structure microcristalline ou de la poudre à structure nanocristalline obtenue par broyage mécanique. La microstructure des revêtements a été analysée par diffraction des rayons X en utilisant, en particulier, des analyses de profils de raies. Des élargissements importants des raies de diffraction ont été mesurés quelque soit la technique de projection utilisée ou la nature des précurseurs. Ces résultats surprenants sont discutés, à l'aide d'observations effectuées en MEB et MET, en prenant en compte les gradients chimiques et la présence de défauts structuraux observés dans les revêtements.

  10. 40 CFR 429.170 - Applicability; description of the wood furniture and fixture production with water wash spray...

    Science.gov (United States)

    2010-07-01

    ...; description of the wood furniture and fixture production with water wash spray booth(s) or with laundry... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the wood furniture and fixture production with water wash spray booth(s) or with laundry facilities subcategory. 429...

  11. Coating Properties of WC-Ni Cold Spray Coating for the Application in Secondary Piping System of Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Kim, JeongWon; Kim, Seunghyun; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

    2015-10-15

    As a result of FAC(flow accelerated corrosion), severe accidents, failure of carbon steel like a Mihama Unit-3 occurred. Chemical composition change of carbon steel or coating to inner surface is one of methods to improve corrosion properties. Among them, thermal spray coating is convenient solution to apply at industry. Powder is melted at blast furnace and ejected to substrate. After adhesion, substrate and coating layer is cooled down and coated layer protects steel from corrosion finally. However high thermal energy is transferred to substrate and coating layer so it leads high thermal residual stress in coating procedure. Besides, high temperature for melting powder makes unexpected chemical reaction of powder like an oxidation or carburization. Whereas, cold spray uses low temperature comparing with other thermal spray. Thermal energy is used for not melting powder but high kinetic energy of powder and plastic deformation during collision. Therefore, fuel such as oxygen-acetylene gas is not needed. It needs carrier gas, compressed air, nitrogen or helium, to increase kinetic energy of powder and move powder to substrate. Comparing cold spray with high velocity oxy fuel (HVOF), one of thermal spray, cold spray coating layer contains only WC and Co. One of other problem about WC is brittleness during coating. To improve deformability of WC, binder metal is added. For example, Co, Cr, Ni, Cu, Al, Fe or etc. Additionally, binder metal lowering melting temperature of composite powder increases coating properties. Among them, Co which is widely used as binder metal maintains mechanical properties like a hardness and improves corrosion properties. Therefore Co is not suitable for binder metal of WC coating. In contrast, Ni has better corrosion resistance to alkaline environment and makes lower melting temperature. Moreover, in a view of cold spray, FCC structure has better deformability than BCC or HCP, and BCC has lowest deformability. WC is BCC structure so it

  12. Study of Selected Properties of Thermally Sprayed Coatings Containing WC and WB Hard Particles

    Directory of Open Access Journals (Sweden)

    Brezinová Janette

    2016-12-01

    Full Text Available The paper presents results of research of the essential characteristics of two kinds of advanced coatings applied by HVOF technology. One studied coating: WB-WC-Co (60-30-10% contains two types of hard particles (WC and WB, the second coating is eco-friendly alternative to the previously used WC-based coatings, called “green carbides” with the composition WC-FeCrAl (85-15%. In green carbides coating the heavy metals (Co, Ni, NiCr forming the binding matrix in conventional wear-resistant coatings are replaced by more environmentally friendly matrix based on FeCrAl alloy. On the coatings was carried out: metallographic analysis, measurement of thickness, micro-hardness, adhesion, resistance to thermal cyclic loading and adhesive wear resistance (pin-on-disk test. One thermal cycle consisted of heating the coatings to 600°C, dwell for 10 minutes, and subsequently cooling on the still air. The number of thermal cycles: 10. The base material was stainless steel AISI 316L, pretreatment prior to application of the coating: blasting with white corundum, application device JP-5000.

  13. SiC fiber and yttria-stabilized zirconia composite thick thermal barrier coatings fabricated by plasma spray

    Science.gov (United States)

    Ma, Rongbin; Cheng, Xudong; Ye, Weiping

    2015-12-01

    Approximately 4 mm-thick SiC fiber/yttria-stabilized zirconia (YSZ) composite thermal barrier coatings (TBCs) were prepared by atmospheric plasma spray (APS). The composite coatings have a 'reinforced concrete frame structure', which can protect the coating from failure caused by increasing thickness of coating. The SiC fiber plays an important role in reducing the residual stress level of the composite coatings. The thermal conductivity (TC) value of the composite coatings is 0.632 W/m K, which is about 50% reduction compared to that of typical APS YSZ TBCs. And the composite coatings have higher fracture toughness and better thermal shock resistance than the YSZ TBCs.

  14. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

    International Nuclear Information System (INIS)

    Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

    2004-01-01

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

  15. Yttria-stabilized zirkonia / gadolinium zirconate double-layer plasma-sprayed thermal barrier coating systems (TBCs)

    International Nuclear Information System (INIS)

    Bakan, Emine

    2015-01-01

    Thermal barrier coating (TBC) research and development is driven by the desirability of further increasing the maximum inlet temperature in a gas turbine engine. A number of new top coat ceramic materials have been proposed during the last decades due to limited temperature capability (1200 C) of the state-of-the-art yttria-stabilized zirconia (7 wt. % Y 2 O 3 -ZrO 2 , YSZ) at long term operation. Zirconate pyrochlores of the large lanthanides((Gd → La) 2 Zr 2 O 7 ) have been particularly attractive due to their higher temperature phase stability than that of the YSZ. Nonetheless, the issues related with the implementation of pyrochlores such as low fracture toughness and formation of deleterious interphases with thermally grown oxide (TGO, Al 2 O 3 ) were reported. The implication was the requirement of an interlayer between the pyrochlores and TGO, which introduced double-layer systems to the TBC literature. Furthermore, processability issues of pyrochlores associated with the different evaporation rates of lanthanide oxides and zirconia resulting in unfavorable composition variations in the coatings were addressed in different studies. After all, although the material properties are available, there is a paucity of data in the literature concerning the properties of the coatings made of pyrochlores. From the processability point of view the most reported pyrochlore is La 2 Zr 2 O 7 . Hence, the goal of this research was to investigate plasma-sprayed Gd 2 Zr 2 O 7 (GZO) coatings and YSZ/GZO double-layer TBC systems. Three main topics were examined based on processing, performance and properties: (i) the plasma spray processing of the GZO and its impact on the microstructural and compositional properties of the GZO coatings; (ii) the cycling lifetime of the YSZ/GZO double-layer systems under thermal gradient at a surface temperature of 1400 C; (iii) the properties of the GZO and YSZ coatings such as thermal conductivity, coefficient of thermal expansion as well

  16. Polymeric materials for solar thermal applications

    CERN Document Server

    Köhl, Michael; Papillon, Philippe; Wallner, Gernot M; Saile, Sandrin

    2012-01-01

    Bridging the gap between basic science and technological applications, this is the first book devoted to polymers for solar thermal applications.Clearly divided into three major parts, the contributions are written by experts on solar thermal applications and polymer scientists alike. The first part explains the fundamentals of solar thermal energy especially for representatives of the plastics industry and researchers. Part two then goes on to provide introductory information on polymeric materials and processing for solar thermal experts. The third part combines both of these fields, dis

  17. Higher Temperature Thermal Barrier Coatings with the Combined Use of Yttrium Aluminum Garnet and the Solution Precursor Plasma Spray Process

    Science.gov (United States)

    Gell, Maurice; Wang, Jiwen; Kumar, Rishi; Roth, Jeffery; Jiang, Chen; Jordan, Eric H.

    2018-02-01

    Gas-turbine engines are widely used in transportation, energy and defense industries. The increasing demand for more efficient gas turbines requires higher turbine operating temperatures. For more than 40 years, yttria-stabilized zirconia (YSZ) has been the dominant thermal barrier coating (TBC) due to its outstanding material properties. However, the practical use of YSZ-based TBCs is limited to approximately 1200 °C. Developing new, higher temperature TBCs has proven challenging to satisfy the multiple property requirements of a durable TBC. In this study, an advanced TBC has been developed by using the solution precursor plasma spray (SPPS) process that generates unique engineered microstructures with the higher temperature yttrium aluminum garnet (YAG) to produce a TBC that can meet and exceed the major performance standards of state-of-the-art air plasma sprayed YSZ, including: phase stability, sintering resistance, CMAS resistance, thermal cycle durability, thermal conductivity and erosion resistance. The temperature improvement for hot section gas turbine materials (superalloys & TBCs) has been at the rate of about 50 °C per decade over the last 50 years. In contrast, SPPS YAG TBCs offer the near-term potential of a > 200 °C improvement in temperature capability.

  18. Electrically conductive, black thermal control coatings for spacecraft applications. III - Plasma-deposited ceramic matrix

    Science.gov (United States)

    Hribar, V. F.; Bauer, J. L.; O'Donnell, T. P.

    1987-01-01

    Five black, electrically-conductive thermal control coatings have been formulated and tested for application on the Galileo spacecraft. The coatings consist of both organic and inorganic systems applied on titanium, aluminum, and glass/epoxy composite surfaces. The coatings were tested under simulated space environment conditions. Coated specimens were subjected to thermal radiation, convective and combustive heating, and cryogenic conditions over a temperature range between -196 C and 538 C. Mechanical, physical, thermal, electrical, and thermooptical properties are presented for one of these coatings. This paper describes the preparation, characteristics, and spraying of iron titanate on titanium and aluminum, and presents performance results.

  19. Study of thermal phenomena in niobium superconducting cavities when stiffened by thermal spray coating; Etude des phenomenes thermiques dans les cavites acceleratrices supraconductrices en niobium rigidifiees par projection thermique

    Energy Technology Data Exchange (ETDEWEB)

    Bousson, S

    2000-02-01

    The first objective of this thesis is to study a new superconducting cavity stiffening method based on thermal spraying. The principle is to add on the cavity external walls a copper layer using the thermal spraying process. Several tests on samples allowed to measure the thermal and mechanical properties of the layers deposited by several different processes. Measurements performed on 3 and 1.3 GHz niobium cavities, before and after copper deposition, proved the interest and feasibility of the method. The study showed the need to have very dense layers (porosity reduced to the minimum in order to have good mechanical characteristics), and not oxidised (to reduce the coating thermal resistance). As a conclusion, the spraying process performed under controlled atmosphere seems to be the most suited for superconducting cavity stiffening. The tools and analysing methods which have been developed for this study allowed to investigate other phenomena involved in the cavity thermal stability, and particularly the quench, a phenomenon often studied but not in its dynamic. A model is proposed in this thesis to analyse the quench dynamic behaviour using only the fast RF signal measurement during a quench. It has been shown that the quench propagation velocity depends essentially on the accelerating field and the niobium thermal conductivity. A study on the thermometer response time used as diagnostics on cavities proved that the transients during a quench are not efficiently measured with Allen-Bradley sensors: for this application Cernox thermometers are to be preferred due to their lower time response. The development of a thermometer acquisition device for the 3 GHz cavities, used for the study on cavity stiffening, has been adapted for anomalous heating measurements on high gradient 1.3 GHz cavities. It has been possible to prove that anomalous RF losses are responsible of the quality factor degradation, that they are not localised in a small of the cavity, but

  20. Thermal-fatigue properties of coated materials for fusion device applications

    International Nuclear Information System (INIS)

    Mullendore, A.W.; Whitley, J.B.; Mattox, D.M.

    1981-01-01

    The adherence of plasma sprayed coatings of TiC, VC, TiB 2 and B on substrates of Cu, 316 SS, Mo, Ta and Poco AXF-5Q artificial graphite has been evaluated in a pulsed electron beam, thermal fatigue environment. The materials are candidates for application as limiter and armor components of tokamak fusion devices. Up to 500 cycles of heating at power densities of 1.5 kW/cm 2 for 1.5 sec. were used. Materials were tested both in the as-sprayed (19 to 33% porosity) condition and after hot isostatic pressing (HIP) to increase coating density. Some (e.g. TiC on Mo and Ta) showed good survivability in both the as-sprayed and HIP densified conditions. TiB 2 on Mo and Ta and VC on Poco graphite were improved while TiC + V on Mo and Ta were degraded by the HIP treatment

  1. A smartphone application to measure the quality of pest control spraying machines via image analysis

    OpenAIRE

    Machado, Bruno B.; Spadon, Gabriel; Arruda, Mauro S.; Goncalves, Wesley N.; Carvalho, Andre C. P. L. F.; Rodrigues-Jr, Jose F.

    2017-01-01

    The need for higher agricultural productivity has demanded the intensive use of pesticides. However, their correct use depends on assessment methods that can accurately predict how well the pesticides' spraying covered the intended crop region. Some methods have been proposed in the literature, but their high cost and low portability harm their widespread use. This paper proposes and experimentally evaluates a new methodology based on the use of a smartphone-based mobile application, named Dr...

  2. Spray pyrolytically grown NiAlOx cermets for solar thermal selective ...

    Indian Academy of Sciences (India)

    tion of micro- or nanostructures and optimization of material characteristics, and preparation techniques. Nowadays, between various mechanisms and categoriza- ..... 9.3–4.8. 300◦C in air. Anodization + electrolysis + spray pyrolysis. [53]. Ni–Al2O3. Aluminium. 4.39. 450◦C in air. Anodization + electrolysis + dip coating. [54].

  3. Structure and properties of plasma sprayed BaTiO3 coatings after thermal posttreatment

    Czech Academy of Sciences Publication Activity Database

    Ctibor, Pavel; Sedláček, J.; Pala, Zdeněk

    2015-01-01

    Roč. 41, č. 6 (2015), s. 7453-7460 ISSN 0272-8842 Institutional support: RVO:61389021 Keywords : Electrical properties * BaTiO3 * Plasma spraying * Annealing * Microstructure Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.758, year: 2015 http://dx.doi.org/10.1016/j.ceramint.2015.02.065

  4. Microstructure and morphology of Cu-Zr-Ti coatings produced by thermal spray and treated by surface mechanical attrition

    International Nuclear Information System (INIS)

    Revesz, A.; Szommer, P.; Szabo, P.J.; Varga, L.K.

    2011-01-01

    Research highlights: → Cu-Zr-Ti powders were deposited onto Cu plate by thermal spray. → The coatings then were subjected to severe plastic deformation using surface mechanical attrition treatment in a high energy SPEX 8000 shaker mill. → Partial amorphization takes place in the surface layer. → Hardness increases significantly due to severe plastic deformation. - Abstract: Cu-Zr-Ti powders were deposited onto Cu plates by thermal spray. Upon impact onto the substrate, the particles spread out and bond well to the substrate, yielding a well adhered surface layer. The coatings then were subjected to severe plastic deformation using surface mechanical attrition treatment in a high energy SPEX 8000 shaker mill by replacing the end cap of the milling vial with the coated targets. It is demonstrated that different mechanical treatments influence the microstructural and mechanical behavior of the Cu-Zr-Ti coating, moreover, a partial solid state amorphization takes place. Roughening of the interface between target and coating ensures strong bonding while the free surface is hard and smooth. Experiments were carried out using X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis and hardness measurements.

  5. Thermal energy storage for cogeneration applications

    Energy Technology Data Exchange (ETDEWEB)

    Drost, M.K.; Antoniak, Z.I.

    1992-04-01

    Cogeneration is playing an increasingly important role in providing energy efficient power generation and thermal energy for space heating and industrial process heat applications. However, the range of applications for cogeneration could be further increased if the generation of electricity could be coupled from the generation of process heat. Thermal energy storage (TES) can decouple power generation from the production of process heat, allowing the production of dispatchable power while fully utilizing the thermal energy available from the prime mover. The Pacific Northwest Laboratory (PNL) leads the US Department of Energy`s Thermal Energy Storage Program. The program focuses on developing TES for daily cycling (diurnal storage), annual cycling (seasonal storage), and utility applications (utility thermal energy storage (UTES)). Several of these technologies can be used in a cogeneration facility. This paper discusses TES concepts relevant to cogeneration and describes the current status of these TES systems.

  6. Thermal energy storage for cogeneration applications

    Energy Technology Data Exchange (ETDEWEB)

    Drost, M.K.; Antoniak, Z.I.

    1992-04-01

    Cogeneration is playing an increasingly important role in providing energy efficient power generation and thermal energy for space heating and industrial process heat applications. However, the range of applications for cogeneration could be further increased if the generation of electricity could be coupled from the generation of process heat. Thermal energy storage (TES) can decouple power generation from the production of process heat, allowing the production of dispatchable power while fully utilizing the thermal energy available from the prime mover. The Pacific Northwest Laboratory (PNL) leads the US Department of Energy's Thermal Energy Storage Program. The program focuses on developing TES for daily cycling (diurnal storage), annual cycling (seasonal storage), and utility applications (utility thermal energy storage (UTES)). Several of these technologies can be used in a cogeneration facility. This paper discusses TES concepts relevant to cogeneration and describes the current status of these TES systems.

  7. Thermal Creep Force: Analysis And Application

    Science.gov (United States)

    2016-06-01

    The boundary condition was inflow and outflow so particles whose trajectory took them outside the simulation space would no longer be simulated and...Calhoun: The NPS Institutional Archive Theses and Dissertations Thesis and Dissertation Collection 2016-06 Thermal creep force: analysis and...CALIFORNIA DISSERTATION Approved for public release; distribution is unlimited THERMAL CREEP FORCE: ANALYSIS AND APPLICATION by David

  8. A new device for vein localization and effect of application of disinfectant spray on its efficiency

    Directory of Open Access Journals (Sweden)

    Dreyer Jan

    2017-09-01

    Full Text Available A functional device was developed to immediately show the localization of veins by detecting a temperature increase on the skin directly above them. Our new idea, compared to other developments, is the comparison of temperatures between a small, ideally punctiform, skin area, and a larger circularly surrounding area. This is realized by two infrared temperature sensors, one with a small field of view, and the other one with a larger field of view. The position of the vein is indicated by two laser modules, which beams cross in one spot, when the device is held in a defined distance to the skin. If the device is held over a vein, the laser spot lightens up. The device was tested in ten study participants. Cooling of the skin by disinfectant spray prior to the measurements increases the temperature gradient and thereby improves the efficiency of the device. Temperature profiles of four skin areas of each study participant were measured before and one minute after application of disinfectant spray. After application of disinfectant spray, a temperature difference of more than 0.3 K between a measuring point above a vein and points 15 mm next to this could be found in 36 out of 40 measurements (90%, compared to 26 out of 40 (65% before disinfection. The mean temperature gradient could be increased from 0.476 K to 1.03 K (p < 0.001.

  9. Modified vibrating-mesh nozzles for advanced spray-drying applications.

    Science.gov (United States)

    Beck-Broichsitter, Moritz; Paulus, Ilka E; Greiner, Andreas; Kissel, Thomas

    2015-05-01

    This work describes uniform polymer coatings allowing for an adjustment of the orifice dimension of vibrating-mesh nozzles and therefore, size of emerging formulation droplets and dried particles, which is of general interest for diverse spray-drying applications. Chemical vapor deposition of poly(p-xylylene) (PPXN) on aperture templates of the B-90 spray-dryer (orifice diameters: ∼4.0μm) caused a reduction of the opening cross-sections of ∼50%. Thus, a more efficient formulation atomization was observed (finer droplets). Likewise, application of PPXN-coated, rather than plain nozzles, resulted in significantly smaller (particle diameter: 1.3 vs. 3.6μm) and narrower distributed (span: ∼1.4 vs. ∼1.8) sildenafil-loaded poly(lactide-co-glycolide) microparticles. Prediction of the size of spray-dried microparticles using the size results of atomized droplets ("residual core method") was shown to be in agreement with the observed values. Formulations prepared with plain and PPXN-coated nozzles exhibited a sustained sildenafil release profile with mean dissolution times of ∼1.5 and ∼4.0h, respectively. Regardless of the starting aperture template, any desired orifice dimension and therefore, dried particle size could be achieved by generating adequate polymer deposits. Copyright © 2015 Elsevier B.V. All rights reserved.

  10. Spray drying of silica microparticles for sustained release application with a new sol-gel precursor.

    Science.gov (United States)

    Wang, Bifeng; Friess, Wolfgang

    2017-10-30

    A new precursor, tetrakis(2-methoxyethyl) orthosilicate (TMEOS) was used to fabricate microparticles for sustained release application, specifically for biopharmaceuticals, by spray drying. The advantages of TMEOS over the currently applied precursors are its water solubility and hydrolysis at moderate pH without the need of organic solvents or catalyzers. Thus a detrimental effect on biomolecular drug is avoided. By generating spray-dried silica particles encapsulating the high molecular weight model compound FITC-dextran 150 via the nano spray dryer Büchi-90, we demonstrated how formulation parameters affect and enable control of drug release properties. The implemented strategies to regulate release included incorporating different quantities of dextrans with varying molecular weight as well as adjusting the pH of the precursor solution to modify the internal microstructures. The addition of dextran significantly altered the released amount, while the release became faster with increasing dextran molecular weight. A sustained release over 35days could be achieved with addition of 60 kD dextran. The rate of FITC-Dextran 150 release from the dextran 60 containing particles decreased with higher precursor solution pH. In conclusion, the new precursor TMEOS presents a promising alternative sol-gel technology based carrier material for sustained release application of high molecular weight biopharmaceutical drugs. Copyright © 2017 Elsevier B.V. All rights reserved.

  11. Application of Atmospheric Plasma-Sprayed Ferrite Layers for Particle Accelerators

    CERN Document Server

    Caspers, F; Federmann, S; Taborelli, M; Schulz, C; Bobzin, K; Wu, J

    2013-01-01

    A common problem in all kinds of cavity-like structures in particle accelerators is the occurrence of RF-resonances. Typically, ferrite plates attached to the walls of such structures as diagnostic devices, kickers or collimators, are used to dampen those undesired modes. However, the heat transfer rate from these plates to the walls is rather limited. Brazing ferrite plates to the walls is not possible in most cases due to the different thermal expansion coefficients. To overcome those limitations, atmospheric plasma spraying techniques have been investigated. Ferrite layers with a thickness from 50 μm to about 300 μm can be deposited on metallic surfaces like stainless steel exhibiting good thermal contact and still reasonable absorption properties. In this paper the technological aspects of plasma deposition are discussed and results of specifically developed RF loss measurement procedures for such thin magnetically lossy layers on metal are presented.

  12. Poly-urea spray elastomer for waste containment applications

    International Nuclear Information System (INIS)

    Miller, C.J.; Cheng, S.C.J.; Tanis, R.

    1997-01-01

    Geomembrane usage in environmental applications has increased dramatically following the promulgation of federal regulations resulting from the Resource Conservation and Recovery Act of 1976 (RCRA). Subtitle D rules, formulated under the authority of RCRA, call for minimum performance standards to limit adverse effects of a solid waste disposal facility on human health or the environment (40 CFR 257,258, August 30, 1988). These rules set minimum standards requiring new landfill designs to include liner systems and final cover systems. Each state has the responsibility to develop rules that are at least as stringent as the Subtitle D rules. There are several types of geomembranes currently available for landfill applications, each offering particular advantages and disadvantages. For example, PVC does not show the yield point (point of instability) that HDPE shows, HDPE has a higher puncture resistance than PVC, and PVC will deform much more than HDPE before barrier properties of the geomembrane are lost. Because each geomembrane material exhibits its own particular characteristics the material selected should be chosen based on the individual project requirements. It is preferable to select a design that uses the least expensive material and meets the performance specifications of the project

  13. Improving the biocontrol potential of entomopathogenic nematodes against Mamestra brassicae: effect of spray application technique, adjuvants and an attractant.

    Science.gov (United States)

    Beck, Bert; Brusselman, Eva; Nuyttens, David; Moens, Maurice; Temmerman, Femke; Pollet, Sabien; Van Weyenberg, Stephanie; Spanoghe, Pieter

    2014-01-01

    Steinernema carpocapsae Weiser, an entomopathogenic nematode (EPN), is a potential biological control agent for the cabbage moth (Mamestra brassicae L.). This research aimed to identify a suitable spray application technique, and to determine whether yeast extract added to an EPN spray has an attracting and/or a feeding stimulant effect on M. brassicae. The biological control capabilities of EPN against this pest were examined in the field. Good coverage of the underside of cauliflower leaves, the habitat of young instar larvae (L1-L4) of M. brassicae was obtained using different spray boom configurations with vertical extensions that carried underleaf spraying nozzles. One of the configurations was selected for field testing with an EPN spray. Brewer's yeast extract stimulated larval feeding on leaves, and increased the mortality of these larvae when exposed to EPN. The field trial showed that a spray application with S. carpocapsae, Addit and xanthan gum can effectively lower the numbers of cabbage heads damaged by M. brassicae. Brewer's yeast extract did not significantly increase this field performance of EPN. Steinernema carpocapsae, applied with an appropriate spray technique, can be used within biological control schemes as part of a resistance management programme for Bt. © 2013 Society of Chemical Industry.

  14. Measurement of thermal characteristics of spray-dried milk and juice blend.

    Science.gov (United States)

    Afifi, Hanan S; Abu Shelaibi, A A; Laleye, L C; Ismail, I A

    2009-01-01

    Blended concentrated grape/peach (G/P) juice 60% total soluble solids (TSS) with condensed whole cow milk 40% TSS (1.5:8.5) was spray dried using a pilot-scale spray drier FT 80 at feeding pressure 7,000 Pa, at chamber temperature 180 degrees C and at chamber pressure -110 Pa. The glass transition state of blended G/P juice-milk powder, three pure sugars (glucose, sucrose and lactose) and casein were studied using differential scanning calorimetry. The calorimetry showed that G/P juice-milk powder is a glassy material. The glass transition temperature of blended G/P juice-milk powder at 0.248 water activity was 42 degrees C, compared with commercial full milk powder (control) of 29 degrees C at 0.334 at water activity (a(w)).

  15. Corrosion And Thermal Processing In Cold Gas Dynamic Spray Deposited Austenitic Stainless Steel Coatings

    Science.gov (United States)

    2016-06-01

    testing (ASTM G5) of low pressure cold spray austenitic stainless steel coatings. Several different powders and heat treatments will be applied to...diffusion eliminating the local low chromium region. The low carbon type stainless steel alloys as used here are generally considered to be...maximum 200words) This thesis presents research on the corrosion properties and effects of heat treatment on austenitic stainless steel coatings

  16. Influence on Injection Mode on Properties of DC Plasma Jets for Thermal Plasma Spraying

    Czech Academy of Sciences Publication Activity Database

    Kavka, Tetyana; Mašláni, Alan; Arnold, J.; Henne, R.

    2004-01-01

    Roč. 54, suppl.C (2004), C766-C771 ISSN 0011-4626. [Symposium on Plasma Physics and Technology /21st/. Praha, 14.06.2004-17.06.2004] Grant - others:DFG(XX) HE2061/2-1-879/97; DFG(XX) HE2061-2-3 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, DC arc, injection Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.292, year: 2004

  17. Perspectives for solar thermal applications in Taiwan

    International Nuclear Information System (INIS)

    Chang, Keh-Chin; Lin, Wei-Min; Leu, Tzong-Shyng; Chung, Kung-Ming

    2016-01-01

    Taiwan has long depended on imported fossil energy. The government is thus actively promoting the use of renewable energy. Since 2000, domestic installations of solar water heaters have increased substantially because of the long-term subsidies provided for such systems. However, data on the annual installation area of solar collectors in recent years indicated that the solar thermal industry in Taiwan has reached a bottleneck. The long-term policy providing subsidies must thus be revised. It is proposed that future thermal applications in Taiwan should focus on building-integrated solar thermal, photovoltaic/thermal, and industrial heating processes. Regarding building-integrated solar thermal systems, the current subsidy model can be continued (according to area of solar collectors); nevertheless, the application of photovoltaic/thermal and industrial heating systems must be determined according to the thermal output of such systems. - Highlights: •The long-term subsidization for solar water heaters has lost effectiveness. •Solar thermal applications include BIST, PV/T and industrial heating process. •A performance-based subsidy policy should be implemented.

  18. Corrosion performance of atmospheric plasma sprayed alumina coatings on AZ31B magnesium alloy under immersion environment

    OpenAIRE

    D. Thirumalaikumarasamy; K. Shanmugam; V. Balasubramanian

    2014-01-01

    Plasma sprayed ceramic coatings are successfully used in many industrial applications, where high wear and corrosion resistance with thermal insulation are required. The alumina powders were plasma sprayed on AZ31B magnesium alloy with three different plasma spraying parameters. In the present work, the influence of plasma spray parameters on the corrosion behavior of the coatings was investigated. The corrosion behavior of the coated samples was evaluated by immersion corrosion test in 3.5 w...

  19. Graphene Thermal Properties: Applications in Thermal Management and Energy Storage

    Directory of Open Access Journals (Sweden)

    Jackie D. Renteria

    2014-11-01

    Full Text Available We review the thermal properties of graphene, few-layer graphene and graphene nanoribbons, and discuss practical applications of graphene in thermal management and energy storage. The first part of the review describes the state-of-the-art in the graphene thermal field focusing on recently reported experimental and theoretical data for heat conduction in graphene and graphene nanoribbons. The effects of the sample size, shape, quality, strain distribution, isotope composition, and point-defect concentration are included in the summary. The second part of the review outlines thermal properties of graphene-enhanced phase change materials used in energy storage. It is shown that the use of liquid-phase-exfoliated graphene as filler material in phase change materials is promising for thermal management of high-power-density battery parks. The reported experimental and modeling results indicate that graphene has the potential to outperform metal nanoparticles, carbon nanotubes, and other carbon allotropes as filler in thermal management materials.

  20. Characterization and durability testing of plasma-sprayed zirconia-yttria and hafnia-yttria thermal barrier coatings. Part 1: Effect of spray parameters on the performance of several lots of partially stabilized zirconia-yttria powder

    Science.gov (United States)

    Miller, Robert A.; Leissler, George W.; Jobe, J. Marcus

    1993-01-01

    Initial experiments conducted on thermal barrier coatings prepared in the newly upgraded research plasma spray facility and the burner rig test facilities are discussed. Part 1 discusses experiments which establish the spray parameters for three baseline zirconia-yttria coatings. The quality of five similar coating lots was judged primarily by their response to burner rig exposure supplemented by data from other sources such as specimen characterizations and thermal diffusivity measurements. After allowing for burner rig variability, although there appears to be an optimum density (i.e., optimum microstructure) for maximum burner rig life, the distribution tends to be rather broad about the maximum. In Part 2, new hafnia-yttria-based coatings were evaluated against both baseline and alternate zirconia-yttria coatings. The hafnia-yttria coatings and the zirconia-yttria coatings that were prepared by an alternate powder vendor were very sensitive to plasma spray parameters, in that high-quality coatings were only obtained when certain parameters were employed. The reasons for this important observation are not understood. Also not understood is that the first of two replicate specimens sprayed for Part 1 consistently performed better than the second specimen. Subsequent experiments did not display this spray order affect, possibly because a chiller was installed in the torch cooling water circuit. Also, large changes in coating density were observed after switching to a new lot of electrodes. Analyses of these findings were made possible, in part, because of the development of a sensitive density measurement technique described herein in detail. The measured thermal diffusivities did not display the expected strong relationship with porosity. This surprising result was believed to have been caused by increased microcracking of the denser coatings on the stainless steel substrates.

  1. Direct production of porous lanthanum strontium manganite (La(0.8)Sr(0.2)MnO(3)) in a reactive dc thermal plasma spray system

    Science.gov (United States)

    Kang, Hyun-Ki

    2000-10-01

    Synthesis of a La0.8Sr0.2MnO3 cathode layer in planar solid oxide fuel cell using a reactive d.c. thermal plasma spray system at atmospheric pressure and lower pressure (0.334 atm.) was proposed and studied. Two preparation methods using a reactive dc thermal plasma spray system were carried out to produce the cathode layer. One is the currently widely used d.c. thermal plasma spray method, which uses the completely prereacted La0.8Sr0.2MnO3 (LSMO) powders with a certain amount of pore former to produce the porous LSMO cathode layer. The second is our newly developed reactive d.c. thermal plasma spray method, which uses only mixed raw materials (La2O3, SrCO3, and MnCO3) in appropriate ratio to decrease the production cost of the LSMO cathode layer by decreasing process steps. In the case of the current d.c. thermal plasma spray methods, the coated LSMO layer was not completely crystallized due to the coexistence of amorphous phase. A stronger peak of the LSMO phase in our new developed method was obtained after spraying with the raw materials. CSIRO thermochemical analysis showed that the synthesis of La0.8 Sr0.2MnO3 from the mixed raw materials is possible at the temperature range of 1,300--2,600 K. The LSMO coating layers with well-crystallization and fine open pores were obtained at the stand-off distance of 90 mm and the input power of 35 kW on the mild steel substrate with the feeding rate of 2g/min, and the stand-off distance of 94 mm and the input power of 38 kW with the feeding rate of 2.2 g/min on the zirconia, substrate. Very fine particles (20 nm) from collected powder were examined by TEM. A model for particle vaporization, temperature and velocity profiles, and heat and mass transfer in the reactor was developed. Particle size has the greatest effect to the vaporization. The stand-off distance from the spray gun to the substrate is very important with respect to the temperature and velocity history of plasma flame. Finally these experiments have

  2. The Tribological Performance of Hardfaced/ Thermal Sprayed Coatings for Increasing the Wear Resistance of Ventilation Mill Working Parts

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2015-09-01

    Full Text Available During the coal pulverizing, the working parts of the ventilation mill are being worn by the sand particles. For this reason, the working parts are usually protected with materials resistant to wear (hardfaced/thermal sprayed coatings. The aim of this study was to evaluate the tribological performance of four different types of coatings as candidates for wear protection of the mill’s working parts. The coatings were produced by using the filler materials with the following nominal chemical composition: NiFeBSi-WC, NiCrBSiC, FeCrCTiSi, and FeCrNiCSiBMn, and by using the plasma arc welding and flame and electric arc spraying processes. The results showed that Ni-based coatings exhibited higher wear resistance than Fe-based coatings. The highest wear resistance showed coating produced by using the NiFeBSi-WC filler material and plasma transferred arc welding deposition process. The hardness was not the only characteristic that affected the wear resistance. In this context, the wear rate of NiFeBSi-WC coating was not in correlation with its hardness, in contrast to other coatings. The different wear performance of NiFeBSi-WC coating was attributed to the different type and morphological features of the reinforcing particles (WC.

  3. Erosion behavior of HVOF thermal sprayed NiAl intermetallic coatings with different CeO2

    International Nuclear Information System (INIS)

    Wang, Y.; Chen, W.

    2003-01-01

    The influence of CeO 2 and heat treatment on the microstructure, hardness and especially erosion behavior of HVOF thermal sprayed NiAl intermetallic coatings was studied in this investigation. Among the NiAl intermetallic coatings studied, the NiAl coating containing 8 wt.% CeO 2 has the highest erosion rate, while the coating containing 2-5 wt.%CeO 2 exhibits the lowest erosion rate. Erosion surface morphologies showed a combined ductile and brittle feature. Heat treatment at temperatures higher than 600 o C softened the coating materials, leading to an increased erosion rate. Work hardening has occurred during erosion testing, and the highest degree of work hardening occurred in the NiAl coating containing about 5 wt.% CeO 2 . The degree of work hardening of the as-sprayed coating appeared larger than that of coating being heat-treated. Due to work hardening, the erosion rate becomes less discernible at the elongated erosion time among coatings with different hardness values. (author)

  4. Effect of Liquid Feed-Stock Composition on the Morphology of Titanium Dioxide Films Deposited by Thermal Plasma Spray.

    Science.gov (United States)

    Adán, C; Marugán, J; van Grieken, R; Chien, K; Pershin, L; Coyle, T; Mostaghimi, J

    2015-09-01

    Titanium dioxide coatings were deposited on the surface of titanium foils by Thermal Plasma Spray (TPS) process. Three different TiO2 coatings were prepared using the commercial TiO2-P25 nanopowder and titanium isopropoxide precursor solution as feed-stocks. Structure and morphology of the TiO2-P25 powder and the plasma sprayed coatings were analyzed by X-ray diffraction (XRD), Raman spectroscopy, N2 adsorption-desorption isotherms, UV-visible spectroscopy and Scanning Electron Microscopy (SEM). XRD and Raman results indicate that the TiO2 coatings were composed of an anatase/rutile mixture that is conditioned by the suspension composition used to be sprayed. Coatings prepared from TiO2-P25 nanoparticles in water suspension (NW-P25) and titanium isopropoxide solution suspension (NSP-P25) are incorporated into the coatings without phase transformation and their anatase/rutile ratio percentage remains very similar to the starting TiO2-P25 powder. On the contrary, when titanium isopropoxide solution is used for spraying (SP), the amount of rutile increases in the final TiO2 coating. SEM analysis also reveals different microstructure morphology, coating thickness, density and porosity of the three TiO2 films that depend significantly on the type of feed-stock employed. Interestingly, we have observed the role of titanium isopropoxide in the formation of more porous and cohesive layers of TiO2. The NSP-P25 coating, prepared with a mix of titanium isopropoxide solution based on TiO2 nanoparticles, presents higher deposition efficiencies and higher coating thickness than the film prepared with nanoparticles suspended in water (NW-P25) or with titanium isopropoxide solutions (SP). This is due to the precursor solution is acting as the cement between TiO2 nanoparticles, improving the cohesive strength of the coating. In sum, NSP-P25 and NW-P25 coatings display a good photocatalytic potential, based on their light absorption properties and mechanical stability. Band gap of

  5. INFLUENCE OF TECHNOLOGICAL MODES OF MAGNETIC-ELECTRIC GRINDING ON MICROSTRUCTURE OF GAS-THERMAL SPRAYED NI–CR–B–SI-COATINGS

    Directory of Open Access Journals (Sweden)

    N. V. Spiridonov

    2009-01-01

    Full Text Available Influence of technological modes of magnetic-electric grinding on structural changes in a surface layer of gas-thermal sprayed coatings is investigated in the paper. The paper presents optimum modes of  coating roughing and finishing processes.

  6. Role of thermal spray processing method on the microstructure, residual stress and properties of coatings:an integrated study for Ni-5wt.% Al bond coats

    Czech Academy of Sciences Publication Activity Database

    Sampath, S.; Jiang, X.; Matějíček, Jiří; Prchlík, L.; Kulkarni, A.; Vaidya, A.

    2004-01-01

    Roč. 364, 1-2 (2004), s. 216-231 ISSN 0921-5093 Grant - others:NSF(US) DMR9632570 Institutional research plan: CEZ:AV0Z2043910 Keywords : bond coats, thermal spraying, microstructure Subject RIV: JG - Metallurgy Impact factor: 1.445, year: 2004

  7. Impact of probing volume from different mechanical measurement methods on elastic properties of thermally sprayed Ni-based coatings on a mesoscopic scale

    Czech Academy of Sciences Publication Activity Database

    Margadant, N.; Neuenschwander, J.; Stauss, S.; Kaps, H.; Kulkarni, A.; Matějíček, Jiří; Rössler, G.

    2006-01-01

    Roč. 200, č. 8 (2006), s. 2805-2820 ISSN 0257-8972 Grant - others:Evropská unie Eureka 1973 “Thermetcoat” (EU) Institutional research plan: CEZ:AV0Z20430508 Keywords : Elastic Properties * Defects * Thermal spraying * Nickel alloy Subject RIV: JG - Metallurgy Impact factor: 1.559, year: 2006

  8. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    Energy Technology Data Exchange (ETDEWEB)

    Beardsley, M B

    2008-03-26

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  9. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    Science.gov (United States)

    Farmer, Joseph C; Wong, Frank M.G.; Haslam, Jeffery J; Ji, Xiaoyan; Day, Sumner D; Blue, Craig A; Rivard, John D.K.; Aprigliano, Louis F; Kohler, Leslie K; Bayles, Robert; Lemieux, Edward J; Yang, Nancy; Perepezko, John H; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J

    2013-09-03

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  10. In-situ observation of crack propagation in thermally sprayed coatings

    Czech Academy of Sciences Publication Activity Database

    Mušálek, R.; Kovářík, O.; Matějíček, Jiří

    2010-01-01

    Roč. 205, č. 7 (2010), s. 1807-1811 ISSN 0257-8972 R&D Projects: GA MŠk ME 901 Institutional research plan: CEZ:AV0Z20430508 Keywords : coating fracture * in-situ observation * alumina * stainless steel * plasma spraying Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.135, year: 2010 http://www.sciencedirect.com/science?_ob=GatewayURL&_method=citationSearch&_uoikey=B6TVV-4YTFBCY-5&_origin=SDEMFRHTML&_version=1&md5=896533bcc989ebaa374ff209558fbcf1

  11. Heat Treatment of Thermal Spray Duplex Coating System of Aluminum-Nickel Chromium Alloy on Carbon Steel

    Science.gov (United States)

    Quoc Ly, Cuong; Thu Le, Quy; Van Nguyen, Tuan; Thi To Phung, Hang; The Ngo, Dien

    2013-12-01

    This paper presents our study on the influence of heat treatment at 550 °C on microstructure and microhardness of an Al-NiCr20 duplex coating prepared on low carbon steel CT38 by electric-arc thermal spray. The annealing duration was in a range of 2-8 h. It was found that after annealing, metallic grains inside the coatings became flatter and the coating's porosity decreased considerably. The phase analysis by SEM-EDS in combination with microstructural observation using an optical microscope showed a formation of two diffusion layers at the interfaces "NiCr20-Al" and "Al-steel" with very high microhardness > 900 HV. Based on chemical analysis by SEM-EDS, the chemical formulas of the formed intermetallic compounds are proposed.

  12. One-dimensional and quasi-one-dimensional ZnO nanostructures prepared by spray-pyrolysis-assisted thermal evaporation

    Science.gov (United States)

    Liu, Wen-Cheng; Cai, Wei

    2008-03-01

    One-dimensional (1D) and quasi-1D ZnO nanostructures have been fabricated by a kind of new spray-pyrolysis-assisted thermal evaporation method. Pure ZnO powder serves as an evaporation source. Thus-obtained products have been characterized by X-ray diffraction (XRD) analysis, scanning electron microscope (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), transmission electron microscope (TEM). The room temperature photoluminescence spectrum of these ZnO nanostructures is presented. The results show that as-grown ZnO nanomaterials have a hexagonal wurtzite crystalline structure. Besides nanosaws, nanobelts and nanowires, complex ZnO nanotrees have also been observed in synthesized products. The study provides a new simple route to construct 1D and quasi-1D ZnO nanomaterials, which can probably be extended to fabricate other oxide nanomaterials with high melting point and doped oxide nanomaterials.

  13. Directed-spray application of paraquat and diuron in physic nut plants

    OpenAIRE

    Costa,N.V.; Neunfeld,T.H.; Ohland,T.; Piano,J.T.; Klein,J.

    2013-01-01

    There is little information about the selectivity of herbicides in physic nut (Jatropha curcas) in Brazil. Therefore, this study aimed to evaluate the selectivity of different doses and mixtures of paraquat and diuron in direted-spray applications in physic nut plants in greenhouse conditions. The study used a randomized block design, with five replicates. The treatments were: paraquat (200 and 600 g ha-1), diuron (1,000 and 2,000 g ha-1), paraquat + diuron (200 + 1,000 g ha-1), paraquat + di...

  14. Design and optimization of coating structure for the thermal barrier coatings fabricated by atmospheric plasma spraying via finite element method

    Directory of Open Access Journals (Sweden)

    L. Wang

    2014-06-01

    Full Text Available The first prerequisite for fabricating the thermal barrier coatings (TBCs with excellent performance is to find an optimized coating structure with high thermal insulation effect and low residual stress. This paper discusses the design and optimization of a suitable coating structure for the TBCs prepared by atmospheric plasma spraying (APS using the finite element method. The design and optimization processes comply with the rules step by step, as the structure develops from a simple to a complex one. The research results indicate that the suitable thicknesses of the bond-coating and top-coating are 60–120 μm and 300–420 μm, respectively, for the single ceramic layer YSZ/NiCoCrAlY APS-TBC. The embedded interlayer (50 wt.%YSZ + 50 wt.%NiCoCrAlY will further reduce the residual stress without sacrificing the thermal insulation effect. The double ceramic layer was further considered which was based on the single ceramic layer TBC. The embedded interlayer and the upper additional ceramic layer will have a best match between the low residual stress and high thermal insulation effect. Finally, the optimized coating structure was obtained, i.e., the La2Ce2O7(LC/YSZ/Interlayer/NiCoCrAlY coating structure with appropriate layer thickness is the best choice. The effective thermal conductivity of this optimized LC/YSZ/IL/BL TBC is 13.2% lower than that of the typical single ceramic layer YSZ/BL TBC.

  15. Thermophysical Properties of Cold and Vacuum Plasma Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings. Part 1; Electrical and Thermal Conductivity, Thermal Diffusivity, and Total Hemispherical Emissivity

    Science.gov (United States)

    Raj, S. V.

    2017-01-01

    This two-part paper reports the thermophysical properties of several cold and vacuum plasma sprayed monolithic Cu and Ni-based alloy coatings. Part I presents the electrical and thermal conductivity, thermal diffusivity, and total hemispherical emissivity data while Part II reports the specific heat capacity data for these coatings. Metallic copper alloys, stoichiometric NiAl and NiCrAlY coatings were fabricated by either the cold sprayed or the vacuum plasma spray deposition processes for thermal property measurements between 77 and 1223 K. The temperature dependencies of the thermal conductivities, thermal diffusivities, electrical conductivities and total hemispherical emissivities of these cold and vacuum sprayed monolithic coatings are reported in this paper. The electrical and thermal conductivity data correlate reasonably well for Cu-8%Cr-1%Al, Cu-23%Cr-5%Al and NiAl in accordance with the Wiedemann-Franz (WF) law although a better fit is obtained using the Smith-Palmer relationship. The Lorentz numbers determined from the WF law are close to the theoretical value.

  16. Super-thermal light for imaging applications

    Directory of Open Access Journals (Sweden)

    Allevi Alessia

    2017-12-01

    Full Text Available We report on a new classical light source useful for ghost-imaging applications. The light is obtained by frequency doubling a conventional speckle pattern having an overall multi-mode thermal distribution. The frequency-doubled light acquires a super-thermal distribution, which induces higher correlations at a beam splitter and, as a consequence, a higher visibility in ghost-imaging protocols.

  17. Protection by high velocity thermal spraying coatings on thick walled permanent and interim store components for the diminution of repairs, corrosion and costs 'SHARK'. Overview at the end of the project

    International Nuclear Information System (INIS)

    Behrens, Sabine; Hassel, Thomas; Bach, Friedrich-Wilhelm

    2012-01-01

    The corrosion protection of the internal space of thick-walled interim and permanent storage facility components, such as Castor copyright containers, are ensured nowadays by a galvanic nickel layer. The method has proved itself and protects the base material of the containers at the underwater loading in the Nuclear power station from a corrosive attack. Although, the galvanic nickel plating is a relatively time consuming method, it lasts for several days for each container, and is with a layer thickness of 1,000 μm also expensive. To develop an alternative, faster and more economical method, a BMBF research project named - 'SHARK - protection by high velocity thermal spraying layers on thick-walled permanent and interim store components for the diminution of repairs, corrosion and costs' in cooperation between Siempelkamp Nukleartechnik GmbH and the Institute of Materials Science of the Leibniz University of Hanover was established to investigate the suitability of the high velocity oxy fuel spraying technology (HVOF) for the corrosion protective coating of thickwalled interim and permanent storage facility components. Since the permanent storage depot components are manufactured from cast iron with globular graphite, this material was exclusively used as a base material in this project. The evaluation of the economical features of the application of different nickel base spraying materials on cast iron substratum was in focus, as well as the scientific characterization of the coating systems with regard to the corrosion protective properties. Furthermore, the feasibility of the transfer of the laboratory results on a large industrial setup as well as a general suitability of the coating process for a required repair procedure was to be investigated. The preliminary examination program identified chromium containing spraying materials as successful. Results of the preliminary examination program have been used for investigations with the CASOIK demonstration

  18. Thermal applications of low-pressure diamond

    International Nuclear Information System (INIS)

    Haubner, R.; Lux, B.

    1997-01-01

    During the last decade several applications of low-pressure diamond were developed. Main products are diamond heat-spreaders using its high thermal conductivity, diamond windows with their high transparency over a wide range of wavelengths and wear resistant tool coatings because of diamonds superhardness. A short description of the most efficient diamond deposition methods (microwave, DC-glow discharge, plasma-jet and arc discharge) is given. The production and applications of diamond layers with high thermal conductivity will be described. Problems of reproducibility of diamond deposition, the influence of impurities, the heat conductivity in electronic packages, reliability and economical mass production will be discussed. (author)

  19. Fungicides efficiency on wheat diseases control in response to the application with different spray nozzles

    Directory of Open Access Journals (Sweden)

    Felipe Rafael Garcés Fiallos

    2011-12-01

    Full Text Available This study aimed to evaluate the efficiency of fungicides to leaf control diseases of wheat, when applied to different models of spray nozzles. The experiment was conducted in a randomized block design with four replicates of factorial (4 x 3+1. Data were subjected to analysis of variance and means compared by Tukey test at 5% probability. The fungicides used were: Opera® (pyraclostrobin+epoxiconazole 0.75 L.ha-1 , Opera® 0.75 L.ha-1 +Folicur® (tebuconazole 0.3 L.ha-1 , Priori Xtra® (azoxystrobin+cyproconazole 0.3 L.ha-1 , Priori Xtra® 0.3 L.ha-1 +Tilt® (propiconazole 0.3 L.ha-1 . These fungicides were applied with three models of spray nozzles jet planes: XR 11 001 (fine drop, AIRMIX 11,001 (average drop and AVI 11,001 (coarse drop. We evaluated the incidence and severity (damage per plant leaf of yellow spot (Drechslera tritici-repentis, spot blotch (Bipolaris sorokiniana, leaf rust (Puccinia triticina and grain yield (kg.ha-1 culture. The results show that the application of fungicides for control of leaf diseases in wheat resulted in increases in grain yield, and yield higher values were observed with the application of Opera®, using the XR 11001.

  20. Thermal and Dry Sliding Wear Behavior of Plasma Sprayed Red Mud-Fly Ash Coatings on Mild Steel

    Directory of Open Access Journals (Sweden)

    H. Sutar

    2018-03-01

    Full Text Available The present work focuses to understand the limitations towards high temperature applications of plasma sprayed coatings like pure red mud, composited with varying weight % (10, 20 and 50 of fly ash on mild steel. Spraying is done at different operating power namely 9, 12 and 15 kW. Coating characteristics like morphology, thickness and phase formations are studied. The sustainability of these coatings towards high temperature at air environment up to 1000 °C is evaluated by finding their adhesion strength. DSC and TGA techniques are implemented to observe the coating behavior to heat. The coatings show remarkable resistance towards high temperature by virtue of adhesion strength compensation. It is feasible to use these coatings <800 °C, otherwise dislodging of coating from metal. Finally sliding wear performances are seen using a pin on disc tribometer at track diameter of 100 mm, sliding speed of 100 rpm (0.523 m/s and normal load of 10 N with 3 minute incremental time interval up to 51 minute. Sliding time is seen to be remarkable variable for wear rate. Reinforcement of fly ash leads to form stronger bond strength with mild steel. Wear experiments are designed by Taguchi optimization technique to conclude the optimum variable impacting it.

  1. Refractive Secondary Concentrators for Solar Thermal Applications

    Science.gov (United States)

    Wong, Wayne A.; Macosko, Robert P.

    1999-01-01

    The NASA Glenn Research Center is developing technologies that utilize solar energy for various space applications including electrical power conversion, thermal propulsion, and furnaces. Common to all of these applications is the need for highly efficient, solar concentration systems. An effort is underway to develop the innovative single crystal refractive secondary concentrator, which uses refraction and total internal reflection to efficiently concentrate and direct solar energy. The refractive secondary offers very high throughput efficiencies (greater than 90%), and when used in combination with advanced primary concentrators, enables very high concentration ratios (10,0(X) to 1) and very high temperatures (greater than 2000 K). Presented is an overview of the refractive secondary concentrator development effort at the NASA Glenn Research Center, including optical design and analysis techniques, thermal modeling capabilities, crystal materials characterization testing, optical coatings evaluation, and component testing. Also presented is a discussion of potential future activity and technical issues yet to be resolved. Much of the work performed to date has been in support of the NASA Marshall Space Flight Center's Solar Thermal Propulsion Program. The many benefits of a refractive secondary concentrator that enable efficient, high temperature thermal propulsion system designs, apply equally well to other solar applications including furnaces and power generation systems such as solar dynamics, concentrated thermal photovoltaics, and thermionics.

  2. Characterization and durability testing of plasma-sprayed zirconia-yttria and hafnia-yttria thermal barrier coatings. Part 2: Effect of spray parameters on the performance of several hafnia-yttria and zirconia-yttria coatings

    Science.gov (United States)

    Miller, Robert A.; Leissler, George W.

    1993-01-01

    This is the second of two reports which discuss initial experiments on thermal barrier coatings prepared and tested in newly upgraded plasma spray and burner rig test facilities at LeRC. The first report, part 1, describes experiments designed to establish the spray parameters for the baseline zirconia-yttria coating. Coating quality was judged primarily by the response to burner rig exposure, together with a variety of other characterization approaches including thermal diffusivity measurements. That portion of the study showed that the performance of the baseline NASA coating was not strongly sensitive to processing parameters. In this second part of the study, new hafnia-yttria coatings were evaluated with respect to both baseline and alternate zirconia-yttria coatings. The hafnia-yttria and the alternate zirconia-yttria coatings were very sensitive to plasma-spray parameters in that high-quality coatings were obtained only when specific parameters were used. The reasons for this important observation are not understood.

  3. Hyogo Prefectural Institute of Industrial Research and its connection with thermal spraying; Hyogokenritsu Kogyo Gijutsu Center to yosha gijutsu tono kakawari

    Energy Technology Data Exchange (ETDEWEB)

    Takatani, Y. [Hyogo Prefectural Institute of Industrial Research, Kobe (Japan)

    1999-06-30

    This paper introduces one example of research relating to the corrosion of sprayed coating at the Institute. The research has been conducted, in the environment of a frozen water solution, on the corrosion characteristic of aluminum-zinc thermally sprayed coating which is applied to the anti-corrosion of an aluminum and steel base material. The purpose is the protection against corrosion of the base material by dissolving this coating. Regardless of the sprayed coating, the characteristic of the surface-covered coating is very similar to that of electroplating. As a result of the examination of the corrosion characteristic of WC/Co based sprayed coating, corrosion resistance was found to be improved by adding Cr to the binder of Co. In the acid environment, WC/Co seems to be effective for corrosion resistance. Using the method of cladding by plasma powder spraying, a surfing layer of an Ni-Cr alloy was made on the surface of a carbon steel, with carbide particles dispersed, thereby examining corrosion resistance, wear resistance and high temperature oxidation characteristic. The cladding by welding of the Ni-Cr alloy was performed before carbide was dispersed, suppressing the dilution of Fe from the base material, which revealed great improvement in corrosion resistance and high temperature oxidation. (NEDO)

  4. Evaluation on the delamination life of isothermally aged plasma sprayed thermal barrier coating

    International Nuclear Information System (INIS)

    Seok, Chang Sung; Koo, Jae Mean; Kim, Dae Jin; Shin, In Hwan; Kim, Mun Young

    2008-01-01

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that delamination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested

  5. Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating

    International Nuclear Information System (INIS)

    Kim, Dae Jin; Shin, In Hwan; Koo, Jae Mean; Seok Chang Sung; Kim, Moon Young

    2009-01-01

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that delamination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested

  6. Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dae Jin; Shin, In Hwan; Koo, Jae Mean; Seok Chang Sung [Sungkyunkwan University, Seoul (Korea, Republic of); Kim, Moon Young [Kepco Plant Service and Engineering Co., Seongnam (Korea, Republic of)

    2009-02-15

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that delamination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested.

  7. Evaluation on the delamination life of isothermally aged plasma sprayed thermal barrier coating

    Energy Technology Data Exchange (ETDEWEB)

    Seok, Chang Sung; Koo, Jae Mean; Kim, Dae Jin; Shin, In Hwan [Sungkyunkwan Univ., Suwon (Korea, Republic of); Kim, Mun Young [Korea Plant Service and Engineering, Seongnam (Korea, Republic of)

    2008-07-01

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that delamination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested.

  8. Thermal spraying of functionally graded calcium phosphate coatings for biomedical implants

    Science.gov (United States)

    Wang, Y.; Khor, K. A.; Cheang, P.

    1998-03-01

    Biomedical requirements in a prosthesis are often complex and diverse in nature. Biomaterials for implants have to display a wide range of adaptability to suit the various stages of the bio-integration process of any foreign material into the human body. Often, a combination of materials is needed. The preparation of a functionally graded bioceramic coating composed of essentially calcium phosphate compounds is explored. The coating is graded in accordance to adhesive strength, bioactivity, and bioresorbability. The bond coat on the Ti-6Al-4V stub is deposited with a particle range of the hydroxyapatite (HA) that will provide a high adhesive strength and bioactivity but have poor bioresorption properties. The top coat, however, is composed of predominantly α-tricalcium phosphate (α-TCP) that is highly bioresorbable. This arrangement has the propensity of allowing accelerated bio-integration of the coating by the body tissues as the top layer is rapidly resorbed, leaving the more bioactive intermediate layer to facilitate the much needed bioactive properties for proper osteoconduction. The processing steps and problems are highlighted, as well as the results of post-spray heat treatment.

  9. Structure Property Relationship of Suspension Thermally Sprayed WC-Co Nanocomposite Coatings

    Science.gov (United States)

    Ahmed, R.; Faisal, N. H.; Al-Anazi, Nayef M.; Al-Mutairi, S.; Toma, F.-L.; Berger, L.-M.; Potthoff, A.; Polychroniadis, E. K.; Sall, M.; Chaliampalias, D.; Goosen, M. F. A.

    2015-02-01

    Tribomechanical properties of nanostructured coatings deposited by suspension high velocity oxy-fuel (S-HVOF) and conventional HVOF (Jet Kote) spraying were evaluated. Nanostructured S-HVOF coatings were obtained via ball milling of the agglomerated and sintered WC-12Co feedstock powder, which were deposited via an aqueous-based suspension using modified HVOF (TopGun) process. Microstructural evaluations of these hardmetal coatings included transmission electron microscopy, x-ray diffraction, and scanning electron microscopy equipped with energy dispersive x-ray spectroscopy. The nanohardness and modulus of the coated specimens were investigated using a diamond Berkovich nanoindenter. Sliding wear tests were conducted using a ball-on-flat test rig. Results indicated that low porosity coatings with nanostructured features were obtained. High carbon loss was observed, but coatings showed a high hardness up to 1000 HV2.9N. S-HVOF coatings also showed improved sliding wear and friction behavior, which were attributed to nanosized particles reducing ball wear in three-body abrasion and support of metal matrix due to uniform distribution of nanoparticles in the coating microstructure.

  10. Microstructure and Properties of Thermally Sprayed Functionally Graded Coatings for Polymeric Substrates

    Science.gov (United States)

    Ivosevic, M.; Knight, R.; Kalidindi, S. R.; Palmese, G. R.; Sutter, J. K.

    2003-01-01

    The use of polymer matrix composites (PMCs) in the gas flow path of advanced turbine engines offers significant benefits for aircraft engine performance but their useful lifetime is limited by their poor erosion resistance. High velocity oxy-fuel (HVOF) sprayed polymer/cermet functionally graded (FGM) coatings are being investigated as a method to address this technology gap by providing erosion and oxidation protection to polymer matrix composites. The FGM coating structures are based on a polyimide matrix filled with varying volume fractions of WC-Co. The graded coating architecture was produced using a combination of internal and external feedstock injection, via two computer-controlled powder feeders and controlled substrate preheating. Porosity, coating thickness and volume fraction of the WC-Co filler retained in the coatings were determined using standard metallographic techniques and computer image analysis. The pull-off strength (often referred to as the adhesive strength) of the coatings was evaluated according to the ASTM D 4541 standard test method, which measured the greatest normal tensile force that the coating could withstand. Adhesive/cohesive strengths were determined for three different types of coating structures and compared based on the maximum indicated load and the surface area loaded. The nature and locus of the fractures were characterized according to the percent of adhesive and/or cohesive failure, and the tested interfaces and layers involved were analyzed by Scanning Electron Microscopy.

  11. Improved Orifice Plate for Spray Gun

    Science.gov (United States)

    Cunningham, W.

    1986-01-01

    Erratic spray pattern of commercial spray gun changed to repeatable one by simple redesign of two parts. In modified spray gun orifice plate and polytetrafluoroethylene bushing redesigned to assure centering and alignment with nozzle. Such improvement useful in many industrial applications requiring repeatable spray patterns. Might include spraying of foam insulation, paint, other protective coatings, detergents, abrasives, adhesives, process chemicals, or fuels. Unmodified spray gun produces erratic spray because lateral misalignment between orifice plate and nozzle.

  12. Optimization and application of spray-drying process on oyster cooking soup byproduct

    Directory of Open Access Journals (Sweden)

    Huibin CHEN

    Full Text Available Abstract Oyster drying processes have produced a large amount of cooking soup byproducts. In this study, oyster cooking soup byproduct was concentrated and spray-dried after enzymatic hydrolysis to produce seasoning powder. Response surface methodology (RSM was performed on the basis of single-factor studies to optimize the feeding temperature, hot air temperature, atomization pressure, and total solid content of oyster drying. Results revealed the following optimized parameters of this process: feeding temperature of 60 °C, total solid content of 30%, hot air temperature of 197 °C, and atomization pressure of 92 MPa. Under these conditions, the oyster powder yield was 63.7% ± 0.7% and the moisture content was 4.1% ± 0.1%. Our pilot trial also obtained 63.1% yield and 4.0% moisture content. The enzyme hydrolysis of cooking soup byproduct further enhanced the antioxidant activity of the produced oyster seasoning powder to some extent. Spray drying process optimized by RSM can provide a reference for high-valued applications of oyster cooking soup byproducts.

  13. Microstructure, Tensile Adhesion Strength and Thermal Shock Resistance of TBCs with Different Flame-Sprayed Bond Coat Materials Onto BMI Polyimide Matrix Composite

    Science.gov (United States)

    Abedi, H. R.; Salehi, M.; Shafyei, A.

    2017-10-01

    In this study, thermal barrier coatings (TBCs) composed of different bond coats (Zn, Al, Cu-8Al and Cu-6Sn) with mullite top coats were flame-sprayed and air-plasma-sprayed, respectively, onto bismaleimide matrix composites. These polyimide matrix composites are of interest to replace PMR-15, due to concerns about the toxicity of the MDA monomer from which PMR-15 is made. The results showed that pores and cracks appeared at the bond coat/substrate interface for the Al-bonded TBC because of its high thermal conductivity and diffusivity resulting in transferring of high heat flux and temperature to the polymeric substrate during top coat deposition. The other TBC systems due to the lower conductivity and diffusivity of bonding layers could decrease the adverse thermal effect on the polymer substrate during top coat deposition and exhibited adhesive bond coat/substrate interfaces. The tensile adhesion test showed that the adhesion strength of the coatings to the substrate is inversely proportional to the level of residual stress in the coatings. However, the adhesion strength of Al bond-coated sample decreased strongly after mullite top coat deposition due to thermal damage at the bond coat/substrate interface. TBC system with the Cu-6Sn bond coat exhibited the best thermal shock resistance, while Al-bonded TBC showed the lowest. It was inferred that thermal mismatch stresses and oxidation of the bond coats were the main factors causing failure in the thermal shock test.

  14. Post-deposition thermal treatment of sprayed ZnO:Al thin films for enhancing the conductivity

    Science.gov (United States)

    Devasia, Sebin; Athma, P. V.; Shaji, Manu; Kumar, M. C. Santhosh; Anila, E. I.

    2018-03-01

    Here, we report the enhanced conductivity of Aluminium doped (2at.%) zinc oxide thin films prepared by simple spray pyrolysis technique. The structural, optical, electrical, morphological and compositional investigations confirm the better quality of films that can be a potential candidate for application in transparent electronics. Most importantly, the film demonstrates an average transmittance of 90 percent with a low resistivity value which was dropped from 1.39 × 10-2 to 5.10 × 10-3 Ω .cm, after annealing, and a very high carrier concentration in the order of 10 × 20cm-3. Further, we have used the Swanepoel envelop method to calculate thickness, refractive index and extinction coefficient from the interference patterns observed in the transmission spectra. The calculated figure of merit of the as-deposited sample was 1.4 × 10-3Ω-1 which was improved to 2.5 × 10-3Ω-1 after annealing.

  15. Cold sprayed WO3 and TiO2 electrodes for photoelectrochemical water and methanol oxidation in renewable energy applications.

    Science.gov (United States)

    Haisch, Christoph; Schneider, Jenny; Fleisch, Manuel; Gutzmann, Henning; Klassen, Thomas; Bahnemann, Detlef W

    2017-10-03

    Films prepared by cold spray have potential applications as photoanodes in electrochemical water splitting and waste water purification. In the present study cold sprayed photoelectrodes produced with WO 3 (active under visible light illumination) and TiO 2 (active under UV illumination) on titanium metal substrates were investigated as photoanodes for the oxidation of water and methanol, respectively. Methanol was chosen as organic model pollutant in acidic electrolytes. Main advantages of the cold sprayed photoelectrodes are the improved metal-semiconductor junctions and the superior mechanical stability. Additionally, the cold spray method can be utilized as a large-scale electrode fabrication technique for photoelectrochemical applications. Incident photon to current efficiencies reveal that cold sprayed TiO 2 /WO 3 photoanodes exhibit the best photoelectrochemical properties with regard to the water and methanol oxidation reactions in comparison with the benchmark photocatalyst Aeroxide TiO 2 P25 due to more efficient harvesting of the total solar light irradiation related to their smaller band gap energies.

  16. Thermal and structural properties of spray pyrolysed CdS thin film

    Indian Academy of Sciences (India)

    Unknown

    Thermal and structural properties of CdS thin film. 235. 235 by photoacoustic technique. Polycrystalline CdTe films having 55 µm thickness were grown onto the glass slides using the close space vapour technique. The total thick- ness of two-layer system (glass and CdSe thin film) could be changed by varying the thickness ...

  17. Thermal and structural properties of spray pyrolysed CdS thin film

    Indian Academy of Sciences (India)

    Unknown

    probes is not advisable and such measurements are less reliable. But here in photoacoustics, these are avoided and so the results are reliable. The present measurements show that the thermal transport properties are small com- pared to the bulk CdS. This is in conformity with earlier measurements on various other films ...

  18. Synthesis of free-standing carbon nanohybrid by directly growing carbon nanotubes on air-sprayed graphene oxide paper and its application in supercapacitor

    Energy Technology Data Exchange (ETDEWEB)

    Wei, Li; Jiang, Wenchao; Yuan, Yang; Goh, Kunli; Yu, Dingshan [School of Chemical and Biomedical Engineering, Nanyang Technological University, 62 Nanyang Drive, Singapore 637459 (Singapore); Wang, Liang [School of Chemistry and Chemical Engineering, Tianjin University of Technology, Tianjin 300384 (China); Chen, Yuan, E-mail: chenyuan@ntu.edu.sg [School of Chemical and Biomedical Engineering, Nanyang Technological University, 62 Nanyang Drive, Singapore 637459 (Singapore)

    2015-04-15

    We report the synthesis of a free-standing two dimensional carbon nanotube (CNT)-reduced graphene oxide (rGO) hybrid by directly growing CNTs on air-sprayed GO paper. As a result of the good integration between CNTs and thermally reduced GO film during chemical vapor deposition, excellent electrical conductivity (2.6×10{sup 4} S/m), mechanical flexibility (electrical resistance only increases 1.1% after bent to 90° for 500 times) and a relatively large surface area (335.3 m{sup 2}/g) are achieved. Two-electrode supercapacitor assembled using the CNT–rGO hybrids in ionic liquid electrolyte (1-ethyl-3-methylimidazolium tetrafluoroborate) shows excellent stability upon 500 bending cycles with the gravimetric energy density measuring 23.7 Wh/kg and a power density of 2.0 kW/kg. Furthermore, it shows an impedance phase angle of −64.4° at a frequency of 120 Hz, suggesting good potentials for 120 Hz alternating current line filtering applications. - Graphical abstract: Flexible and highly conductive carbon nanotube-reduced graphene oxide nanohybrid. - Highlights: • Direct growth of carbon nanotubes by chemical vapor deposition on air-sprayed graphene oxide paper. • Two-dimensional carbon nanohybrid with excellent conductivity and mechanical flexibility. • Supercapacitor with excellent performance stability upon mechanical deformation for flexible electronics applications. • Supercapacitor with high impedance phase angle for 120 Hz alternating current line filtering applications.

  19. Evaluation of Degradation of Isothermally Aged Plasma-Sprayed Thermal Barrier Coating

    Energy Technology Data Exchange (ETDEWEB)

    Koo, Jae Mean; Seok, Chang Sung; Kang, Min Sung; Kim, Dae Jin [Sungkyunkwan University, Seoul (Korea, Republic of); Lee, Dong Hoon [HYUNDAI STEEL CO., Incheon (Korea, Republic of); Kim, Mun Young [KPS Gas Turbine Technology Service Center, Seongnam (Korea, Republic of)

    2010-04-15

    The thermal barrier coating of a gas turbine blade was degraded by isothermal heating in a furnace and by varying the exposure time and temperature. Then, a micro-Vickers hardness test was conducted on the cross section of the bond coat and Ni-based superalloy substrate. Further, the thickness of TGO(Thermally Grown Oxide) was measured by using an image analyzer, and the changes in the microstructure and element contents in the coating were analyzed by using an optical microscope and by performing SEM-EDX analysis. No significant change was observed in the Vickers hardness of the bond coat when the coated specimen was degraded at a high temperature: delamination was observed between the top coat and the bond coat when the coating was degraded for 50 h at a temperature 1,151 .deg. C.

  20. Mikrostruktur dan Karakterisasi Sifat Mekanik Lapisan Cr3C2-NiAl-Al2O3 Hasil Deposisi Dengan Menggunakan High Velocity Oxygen Fuel Thermal Spray Coating

    Directory of Open Access Journals (Sweden)

    Edy Riyanto

    2012-03-01

    Full Text Available Surface coating processing of industrial component with thermal spray coatings have been applied in many industrial fields. Ceramic matrix composite coating which consists of Cr3C2-Al2O3-NiAl had been carried out to obtain layers of material that has superior mechanical properties to enhance component performance. Deposition of CMC with High Velocity Oxygen Fuel (HVOF thermal spray coating has been employed. This study aims to determine the effect of powder particle size on the microstructure, surface roughness and hardness of the layer, by varying the NiAl powder particle size. Test results show NiAl powder particle size has an influence on the mechanical properties of CMC coating. Hardness of coating increases and surface roughness values of coating decrease with smaller NiAl particle size.  

  1. Aerosolization Characteristics of Dry Powder Inhaler Formulations for the Excipient Enhanced Growth (EEG) Application: Effect of Spray Drying Process Conditions on Aerosol Performance

    OpenAIRE

    Son, Yoen-Ju; Longest, P. Worth; Hindle, Michael

    2013-01-01

    The aim of this study was to develop a spray dried submicrometer powder formulation suitable for the excipient enhanced growth (EEG) application. Combination particles were prepared using the Buchi Nano spray dryer B-90. A number of spray drying and formulation variables were investigated with the aims of producing dry powder formulations that were readily dispersed upon aerosolization and maximizing the fraction of submicrometer particles. Albuterol sulfate, mannitol, L-leucine, and poloxame...

  2. Effect of directed-spray glyphosate applications on survival and growth of planted oaks after three growing seasons

    Science.gov (United States)

    Andrew B. Self; Andrew W. Ezell; Josh L. Moree; Rory O. Thornton

    2013-01-01

    Thousands of acres of oak (Quercus spp.) plantations are established across the South annually. Survival and growth of these plantings have been less than desirable. Several techniques have been utilized in attempts to achieve improved success in these areas. One such technique that has been recommended is the application of directed-spray herbicide...

  3. Nanoscale thermal transport: Theoretical method and application

    Science.gov (United States)

    Zeng, Yu-Jia; Liu, Yue-Yang; Zhou, Wu-Xing; Chen, Ke-Qiu

    2018-03-01

    With the size reduction of nanoscale electronic devices, the heat generated by the unit area in integrated circuits will be increasing exponentially, and consequently the thermal management in these devices is a very important issue. In addition, the heat generated by the electronic devices mostly diffuses to the air in the form of waste heat, which makes the thermoelectric energy conversion also an important issue for nowadays. In recent years, the thermal transport properties in nanoscale systems have attracted increasing attention in both experiments and theoretical calculations. In this review, we will discuss various theoretical simulation methods for investigating thermal transport properties and take a glance at several interesting thermal transport phenomena in nanoscale systems. Our emphasizes will lie on the advantage and limitation of calculational method, and the application of nanoscale thermal transport and thermoelectric property. Project supported by the Nation Key Research and Development Program of China (Grant No. 2017YFB0701602) and the National Natural Science Foundation of China (Grant No. 11674092).

  4. Abrasive-Erosive Wear of Thermally Sprayed Coatings from Experimental and Commercial Cr3C2-Based Powders

    Science.gov (United States)

    Sarjas, Heikki; Surzhenkov, Andrei; Juhani, Kristjan; Antonov, Maksim; Adoberg, Eron; Kulu, Priit; Viljus, Mart; Traksmaa, Rainer; Matikainen, Ville; Vuoristo, Petri

    2017-12-01

    In this paper, high-velocity oxy-fuel sprayed coatings from experimental Cr3C2-Ni powder produced by mechanically activated thermal synthesis and disintegrator milling are compared with coatings from commercial Cr3C2-NiCr powder under room- and elevated-temperature abrasive-erosive wear (AEW) conditions. In a room-temperature AEW test, the coating made from the experimental powder had wear rates that were 1.1-5.3 times higher than the coating from the commercial powder; this difference was the lowest at the highest impact velocity (80 m s-1). Under AEW tests at elevated temperature (300 and 550 °C), the coating made from the experimental powder exhibited wear rates that were 1.2-2.8 times higher in comparison with that made from the commercial powder, but this difference was smaller under an oblique impact angle (30°) and higher temperature conditions. The reasons for the lower resistance against AEW of the coating made from the experimental powder were found to be its lower ability to resist plastic indentation and deformation as well as lower indentation fracture toughness at room temperature, weaker bonding between the matrix and reinforcement and probably lower mechanical properties as well as unfavourable residual stresses at elevated temperatures.

  5. Phosphor-Doped Thermal Barrier Coatings Deposited by Air Plasma Spray for In-Depth Temperature Sensing

    Directory of Open Access Journals (Sweden)

    Di Peng

    2016-09-01

    Full Text Available Yttria-stabilized zirconia (YSZ-based thermal barrier coating (TBC has been integrated with thermographic phosphors through air plasma spray (APS for in-depth; non-contact temperature sensing. This coating consisted of a thin layer of Dy-doped YSZ (about 40 µm on the bottom and a regular YSZ layer with a thickness up to 300 µm on top. A measurement system has been established; which included a portable; low-cost diode laser (405 nm; a photo-multiplier tube (PMT and the related optics. Coating samples with different topcoat thickness were calibrated in a high-temperature furnace from room temperature to around 900 °C. The results convincingly showed that the current sensor and the measurement system was capable of in-depth temperature sensing over 800 °C with a YSZ top layer up to 300 µm. The topcoat thickness was found to have a strong effect on the luminescent signal level. Therefore; the measurement accuracy at high temperatures was reduced for samples with thick topcoats due to strong light attenuation. However; it seemed that the light transmissivity of YSZ topcoat increased with temperature; which would improve the sensor’s performance at high temperatures. The current sensor and the measurement technology have shown great potential in on-line monitoring of TBC interface temperature.

  6. Structural, optical and thermal properties of {beta}-SnS{sub 2} thin films prepared by the spray pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Khelia, C.; Ben Nasrallah, T.; Amlouk, M.; Belgacem, S. [Faculte des Sciences, Tunis (Tunisia). Lab. de Physique de la Matiere Condensee; Maiz, F. [Equipe de Photothermique de Nabeul, Inst. Preparatoire aux Etudes d' Ingenieur de Nabeul (Tunisia); Mnari, M. [Lab. de Chimie Analytique, Campus Univ., Tunis (Tunisia)

    2000-03-01

    Tin disulfide {beta}-SnS{sub 2} thin films have been prepared on pyrex substrates by the spray pyrolysis technique using tin tetrachloride and thiourea as starting materials. The depositions were carried out in the range of substrate temperatures from 240 to 400 C. Highly c-axis oriented {beta}-SnS{sub 2} films, having a strong (001) X-ray diffraction line are obtained at temperature 280 C and using concentration ratio in solution R = [S]/[Sn] = 2.5. Films surfaces were analyzed by contact atomic force microscopy (AFM) and by scanning electron microscopy (SEM) in order to understand the effect of the deposited temperature on the surface structure. On the other hand, from transmission and reflection spectra, the band gap energy determined is about 2.71 eV. Finally using the photodeflection spectroscopy technique, the thermal conductivity K{sub c} and diffusivity D{sub c} were obtained. Their values are 10 Wm{sup -1}K{sup -1} and 10{sup -5} m{sup 2}s{sup -1} respectively. (orig.)

  7. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semiannual technical report, January 14, 1997--August 14, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Schorr, B.S.; Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1997-08-31

    Research is presently being conducted to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituent size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. Bulk powder processed Ni-Al{sub 2}O{sub 3} composites were produced at Idaho National Engineering Laboratory. The composite samples contained 0, 21, 27, 37, and 45 volume percent Al{sub 2}O{sub 3} with an average particle size of 12 um. Also, to deposit model Ni-Al{sub 2}O{sub 3} coatings, an electrodeposition technique was developed and coatings with various volume fractions (0-35%) of Al{sub 2}O{sub 3} were produced. The powder and electrodeposition processing of Ni-Al{sub 2}O{sub 3} Composites provide the ability to produce two phase microstructure without changing the microstructure of the matrix material. Therefore, the effect of hard second phase particles size and volume fraction on erosion resistance could be analyzed.

  8. Vapor Compression Refrigeration Loop with Spray Cooling for High Heat Flux Thermal Control, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Laser diodes are the key component in many space-based applications ranging from communication systems to optical sensors/detectors. Laser diode emitters however...

  9. Atmospheric Pressure Spray Chemical Vapor Deposited CuInS2 Thin Films for Photovoltaic Applications

    Science.gov (United States)

    Harris, J. D.; Raffaelle, R. P.; Banger, K. K.; Smith, M. A.; Scheiman, D. A.; Hepp, A. F.

    2002-01-01

    Solar cells have been prepared using atmospheric pressure spray chemical vapor deposited CuInS2 absorbers. The CuInS2 films were deposited at 390 C using the single source precursor (PPh3)2CuIn(SEt)4 in an argon atmosphere. The absorber ranges in thickness from 0.75 - 1.0 micrometers, and exhibits a crystallographic gradient, with the leading edge having a (220) preferred orientation and the trailing edge having a (112) orientation. Schottky diodes prepared by thermal evaporation of aluminum contacts on to the CuInS2 yielded diodes for films that were annealed at 600 C. Solar cells were prepared using annealed films and had the (top down) composition of Al/ZnO/CdS/CuInS2/Mo/Glass. The Jsc, Voc, FF and (eta) were 6.46 mA per square centimeter, 307 mV, 24% and 0.35%, respectively for the best small area cells under simulated AM0 illumination.

  10. Thermal Spray Deposition, Phase Stability and Mechanical Properties of La2Zr2O7/LaAlO3 Coatings

    Science.gov (United States)

    Lozano-Mandujano, D.; Poblano-Salas, C. A.; Ruiz-Luna, H.; Esparza-Esparza, B.; Giraldo-Betancur, A. L.; Alvarado-Orozco, J. M.; Trápaga-Martínez, L. G.; Muñoz-Saldaña, J.

    2017-08-01

    This paper deals with the deposition of La2Zr2O7 (LZO) and LaAlO3 (LAO) mixtures by air plasma spray (APS). The raw material for thermal spray, single phase LZO and LAO in a 70:30 mol.% ratio mixture was prepared from commercial metallic oxides by high-energy ball milling (HEBM) and high-temperature solid-state reaction. The HEBM synthesis route, followed by a spray-drying process, successfully produced spherical agglomerates with adequate size distribution and powder-flow properties for feeding an APS system. The as-sprayed coating consisted mainly of a crystalline LZO matrix and partially crystalline LAO, which resulted from the high cooling rate experienced by the molten particles as they impact the substrate. The coatings were annealed at 1100 °C to promote recrystallization of the LAO phase. The reduced elastic modulus and hardness, measured by nanoindentation, increased from 124.1 to 174.7 GPa and from 11.3 to 14.4 GPa, respectively, after the annealing treatment. These values are higher than those reported for YSZ coatings; however, the fracture toughness ( K IC) of the annealed coating was only 1.04 MPa m0.5.

  11. Thermal energy storage for smart grid applications

    Science.gov (United States)

    Al-Hallaj, Said; Khateeb, Siddique; Aljehani, Ahmed; Pintar, Mike

    2018-01-01

    Energy consumption for commercial building cooling accounts for 15% of all commercial building's electricity usage [1]. Electric utility companies charge their customers time of use consumption charges (/kWh) and additionally demand usage charges (/kW) to limit peak energy consumption and offset their high operating costs. Thus, there is an economic incentive to reduce both the electricity consumption charges and demand charges by developing new energy efficient technologies. Thermal energy storage (TES) systems using a phase change material (PCM) is one such technology that can reduce demand charges and shift the demand from on-peak to off-peak rates. Ice and chilled water have been used in thermal storage systems for many decades, but they have certain limitations, which include a phase change temperature of 0 degrees Celsius and relatively low thermal conductivity in comparison to other materials, which limit their applications as a storage medium. To overcome these limitations, a novel phase change composite (PCC) TES material was developed that has much higher thermal conductivity that significantly improves the charge / discharge rate and a customizable phase change temperature to allow for better integration with HVAC systems. Compared to ice storage, the PCC TES system is capable of very high heat transfer rate and has lower system and operational costs. Economic analysis was performed to compare the PCC TES system with ice system and favorable economics was proven. A 4.5 kWh PCC TES prototype system was also designed for testing and validation purpose.

  12. Evaluation of tribological wear and corrosion in coatings of diamalloy 4060NS deposited by thermal spray

    Science.gov (United States)

    Acuña R, S. M.; Moreno T, C. M.; Espinosa C, E. J.

    2017-12-01

    Surface engineering seeks the development of new techniques to improve the performance and life of components of machines or industrial facilities, always looking for low costs and the least possible environmental damage. Thermal projection is one of the techniques that is based on the projection of particles of compounds and alloys on properly prepared and heated substrates, these particles are driven by a stream of air passing through an oxyacetylene flame which gives the energy to the process; These coatings give the possibility to improve the properties of the materials or the maintenance of components to maximize the availability of service. In order to reduce the damage caused by wear and corrosion of a low carbon AISI 1020 steel, they were coated with a metal based alloy, studying the effect of the cobalt-chromium-silicon-tungsten carbide alloy coating (DIAMALLLOY 4060 NS). The coating was deposited with two different pressures in the gases supplied to the torch, obtaining two flames and working three thicknesses of coating that oscillate between 100-500μm, according to the number of deposited layers, making use of a projection gun Castolin Eutectic. Powder and substrate characterization was performed using X-Ray Diffraction (XRD) techniques, X-Ray Fluorescence (XRF), Scanning Electron Microscopy (SEM), spark emission spectroscopy and metallographic analysis. The results confirm the chemical nature and structure of the powder of the alloy and the substrate to be used, in addition, the thermal stability of the system was verified. The evaluation of the adhesion of the deposited layers was carried out by the implementation of pull-off tests according to ASTM D4541, in order to determine the type of failure that is presented. Mechanical wear was determined using a MT/60/NI microtest tribometer while electrochemical tests were performed using a suitable experimental unit for this purpose, confirming that the substrate exhibits lower wear levels when coated with

  13. Structural characterization of an electrically insulating diffusion barrier on a plasma-sprayed ceramic for severe environment applications

    International Nuclear Information System (INIS)

    Joly, Alexandre; Brun, Patrice; Lacombe, Jacques; Tricot, Gregory; Denoirjean, Alain

    2013-01-01

    We investigate in this paper the physical properties and the structure of a protective barrier based on a thermal-sprayed alumina coating. This coating is known to form an electrically insulating barrier that efficiently protects stainless steel structures of melting furnaces subjected to high differences of voltage. Sealing the open and/or interconnected porosity of the alumina coating with aluminum phosphate is also known to improve the protection by mitigating leakage in the ceramic. The sealing procedure has been achieved by (i) impregnating the plasma-sprayed alumina coating with a mono aluminum phosphate (MAlP) solution and (ii) applying a thermal treatment to the system. A waterproof diffusion barrier presenting a good electric insulation is finally obtained and the protective performances were tested on specimens to assess their behavior under aggressive conditions. The formation procedure is characterized by parameters related to the solution and is dependent on the heating rate, the process temperature, and the isothermal duration of the thermal treatment. We show in this paper how these different parameters impact (i) the coating physical properties (thermal and electrical tests) and (ii) the coating structure that has been probed with 31 P solid state nuclear magnetic resonance (NMR). (authors)

  14. The crush and spray: a patented design for herbicide application with less waste

    Science.gov (United States)

    Cherie LeBlanc Fisher; Adam H. Wiese

    2009-01-01

    The USDA Forest Service recently patented an equipment design to deliver herbicides more efficiently and cost-effectively. Towed by a standard all-terrain vehicle, the Crush and Spray can access out-of-the-way or wet locations. An adjustable roller first knocks down the unwanted plants. A low-set spray boom with wide angle sprayer nozzles then provides precise, close-...

  15. Development and application of the global rainbow refractometry for the study of heat and mass transfers in a spray

    International Nuclear Information System (INIS)

    Lemaitre, P.

    2004-12-01

    During the course of an hypothetical severe accident in a Pressure Water Reactor (PWR), hydrogen produced by the degradation and oxidation of the reactor core and high pressure water vapor can be released into the reactor containment. The repartition of the hydrogen in the reactor containment is then dependent of the forced (mixed or natural) convection flows which will be established. This type of accidental scenario will lead then to the pressurization of the reactor containment and to a potential risk of hydrogen combustion, able to prejudice to the integrity of the reactor. One of the means of PWR safety, called spraying, consists to release cold water sprays in the reactor containment, with the aim to make its internal pressure and its temperature decrease, on account of the condensation of water vapor on the injected water droplets. Moreover, the spraying leads to a mixing of the gaseous mixture containing air, water vapor and hydrogen, and contributes to make the hydrogen local concentration decreased. The TOSQAN experiment, developed at the IRSN, allows to reproduce the thermal-hydraulic conditions which represent accidental sequences able to happen in a PWR. In the frame of the current program consecrated to the spraying study, an innovating optical technique has been implemented on the TOSQAN experiment to finely characterize the mass and heat transfers between a spray and the surrounding atmosphere. This work gives into details the development of the global rainbow technique which allows to measure, in a non intrusive way, the temperature of the droplets during their fall. This technique has been coupled with others optical diagnoses such as the spontaneous Raman diffusion spectrometry, the PIV (Particle Image Velocimetry) and the implementation imagery, to respectively measure the water vapor parts as well as the velocities and the droplets sizes. The obtained experimental results have led to a global and local analysis of the interaction between the

  16. Electrical characteristics and preparation of (Ba0.5Sr0.5)TiO3 films by spray pyrolysis and rapid thermal annealing

    International Nuclear Information System (INIS)

    Koo, Horngshow; Ku, Hongkou; Kawai, Tomoji; Chen Mi

    2007-01-01

    Functional films of (Ba 0.5 Sr 0.5 )TiO 3 on Pt (1000 A)/Ti (100 A)/SiO 2 (2000 A)/Si substrates are prepared by spray pyrolysis and subsequently rapid thermal annealing. Barium nitrate, strontium nitrate and titanium isopropoxide are used as starting materials with ethylene glycol as solvent. For (Ba 0.5 Sr 0.5 )TiO 3 functional thin film, thermal characteristics of the precursor powder scratched from as-sprayed films show a remarkable peak around 300-400degC and 57.7% weight loss up to 1000degC. The as-sprayed precursor film with coffee-like color and amorphous-like phase is transformed into the resultant film with white, crystalline perovskite phase and characteristic peaks (110) and (100). The resultant films show correspondent increases of dielectric constant, leakage current and dissipation factor with increasing annealing temperatures. The dielectric constant is 264 and tangent loss is 0.21 in the resultant films annealed at 750degC for 5 min while leakage current density is 1.5x10 -6 A/cm 2 in the film annealed at 550degC for 5 min. (author)

  17. Determination of Scattering and Absorption Coefficients for Plasma-Sprayed Yttria-Stabilized Zirconia Thermal Barrier Coatings at Elevated Temperatures

    Science.gov (United States)

    Eldridge, Jeffrey I.; Spuckler, Charles M.; Markham, James R.

    2009-01-01

    The temperature dependence of the scattering and absorption coefficients for a set of freestanding plasma-sprayed 8 wt% yttria-stabilized zirconia (8YSZ) thermal barrier coatings (TBCs) was determined at temperatures up to 1360 C in a wavelength range from 1.2 micrometers up to the 8YSZ absorption edge. The scattering and absorption coefficients were determined by fitting the directional-hemispherical reflectance and transmittance values calculated by a four-flux Kubelka Munk method to the experimentally measured hemispherical-directional reflectance and transmittance values obtained for five 8YSZ thicknesses. The scattering coefficient exhibited a continuous decrease with increasing wavelength and showed no significant temperature dependence. The scattering is primarily attributed to the relatively temperature-insensitive refractive index mismatch between the 8YSZ and its internal voids. The absorption coefficient was very low (less than 1 per centimeter) at wavelengths between 2 micrometers and the absorption edge and showed a definite temperature dependence that consisted of a shift of the absorption edge to shorter wavelengths and an increase in the weak absorption below the absorption edge with increasing temperature. The shift in the absorption edge with temperature is attributed to strongly temperature-dependent multiphonon absorption. While TBC hemispherical transmittance beyond the absorption edge can be predicted by a simple exponential decrease with thickness, below the absorption edge, typical TBC thicknesses are well below the thickness range where a simple exponential decrease in hemispherical transmittance with TBC thickness is expected. [Correction added after online publication August 11, 2009: "edge to a shorter wavelengths" has been updated as edge to shorter wavelengths."

  18. Spray-coated fluorine-free superhydrophobic coatings with easy repairability and applicability.

    Science.gov (United States)

    Wu, Weici; Wang, Xiaolong; Liu, Xinjie; Zhou, Feng

    2009-08-01

    The present paper reports a very simple and low-cost fluorine-free superhydrophobic coating prepared by spray-coating metal alkylcarboxylates, for example, Cu[CH(3)(CH(2))(10)COO](2), onto virtually any substrates. Superhydrophobicity with a static water contact angle of about 160 degrees and a sliding angle of 5 degrees was achieved from the proper precursor concentration. The advantages of the present approach include the cheap and fluorine-free raw materials, environmentally benign solvents, an industrial implementation method, and easy repairability and applicability so as to make a great application potential in practice. The hydrophobicity of coatings and the adhesion to water were found to be dependent on the surface morphology that was governed by the precursor concentrations from which coatings were prepared. The static wetting behavior of water droplets with different sizes gentlly deposited on the coatings was studied in more detail and correlated to theories, i.e., Wenzel's and Cassie's models. The results indicated that nanoribbon-textured coatings prepared from low precursor concentration (0.02 M) exhibited a transition from the metastable Cassie-Baxter state to the Wenzel state with increments in the droplet volume, and eventually droplets firmly stick to the surface even when the droplet was gently deposited on the surface. Surface coatings with dual roughness at both microscale and nanometer scale were formed as the concentration (0.04 M) was increased and conferred a stable Cassie state, even for increased droplet size and increased droplet deposit speed.

  19. The use of electrochemical measurement techniques towards quality control and optimisation of corrosion properties of thermal spray coatings

    NARCIS (Netherlands)

    Vreijling, M.P.W.; Hofman, R.; Westing, E.P.M. van; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    Metal spray coatings are ever more recognised as a possible superior means of corrosion protection in many environments. Extended service life combined with little or no maintenance provides interesting opportunities for both environmentalists and corrosion engineers. Although many successful

  20. Application of Spray Foam Insulation Under Plywood and Oriented Strand Board Roof Sheathing

    Energy Technology Data Exchange (ETDEWEB)

    Grin, A. [Building Science Corporation, Somerville, MA (United States); Smegal, J. [Building Science Corporation, Somerville, MA (United States); Lstiburek, J. [Building Science Corporation, Somerville, MA (United States)

    2013-10-01

    Unvented roof strategies with open cell and closed cell spray polyurethane foam insulation sprayed to the underside of roof sheathing have been used since the mid-1990's to provide durable and efficient building enclosures. However, there have been isolated moisture related incidents reported anecdotally that raise potential concerns about the overall hygrothermal performance of these systems. This project involved hygrothermal modeling of a range of rainwater leakage and field evaluations of in-service residential roofs using spray foam insulation. All of the roof assemblies modeled exhibited drying capacity to handle minor rainwater leakage. All field evaluation locations of in-service residential roofs had moisture contents well within the safe range for wood-based sheathing. Explorations of eleven in-service roof systems were completed. The exploration involved taking a sample of spray foam from the underside of the roof sheathing, exposing the sheathing, then taking a moisture content reading. All locations had moisture contents well within the safe range for wood-based sheathing. One full-roof failure was reviewed, as an industry partner was involved with replacing structurally failed roof sheathing. In this case the manufacturer's investigation report concluded that the spray foam was installed on wet OSB based on the observation that the spray foam did not adhere well to the substrate and the pore structure of the closed cell spray foam at the ccSPF/OSB interface was indicative of a wet substrate.

  1. Advanced Technologies for the Improvement of Spray Application Techniques in Spanish Viticulture: An Overview

    Science.gov (United States)

    Gil, Emilio; Arnó, Jaume; Llorens, Jordi; Sanz, Ricardo; Llop, Jordi; Rosell-Polo, Joan R.; Gallart, Montserrat; Escolà, Alexandre

    2014-01-01

    Spraying techniques have been undergoing continuous evolution in recent decades. This paper presents part of the research work carried out in Spain in the field of sensors for characterizing vineyard canopies and monitoring spray drift in order to improve vineyard spraying and make it more sustainable. Some methods and geostatistical procedures for mapping vineyard parameters are proposed, and the development of a variable rate sprayer is described. All these technologies are interesting in terms of adjusting the amount of pesticides applied to the target canopy. PMID:24451462

  2. Plasma sprayed coatings on crankshaft used steels

    Science.gov (United States)

    Mahu, G.; Munteanu, C.; Istrate, B.; Benchea, M.

    2017-08-01

    Plasma spray coatings may be an alternative to conventional heat treatment of main journals and crankpins of the crankshaft. The applications of plasma coatings are various and present multiple advantages compared to electric arc wire spraying or flame spraying. The study examines the layers sprayed with the following powders: Cr3C2- 25(Ni 20Cr), Al2O3- 13TiO2, Cr2O3-SiO2- TiO2 on the surface of steels used in the construction of a crankshaft (C45). The plasma spray coatings were made with the Spray wizard 9MCE facility at atmospheric pressure. The samples were analyzed in terms of micro and morphological using optical microscopy, scanning electron microscopy and X-ray diffraction. Wear tests on samples that have undergone simulates extreme working conditions of the crankshafts. In order to emphasize adherence to the base material sprayed layer, were carried out tests of microscratches and micro-indentation. Results have showed a relatively compact morphological aspect given by the successive coatings with splat-like specific structures. Following the microscratch analysis it can be concluded that Al2O3-13TiO2 coating has a higher purpose in terms of hardness compared to Cr3C2-(Ni 20Cr) and Cr2O3-SiO2- TiO2 powders. Thermal coatings of the deposited powders have increased the mechanical properties of the material. The results stand to confirm that plasma sprayed Al2O3-13TiO2 powder is in fact a efficient solution for preventing mechanical wear, even with a faulty lubrication system.

  3. Applications of thermal lens spectrometry in food industry and agriculture.

    NARCIS (Netherlands)

    Franko, M.; Bicanic, D.; Gibkes, J.; Bremer, M.; Akkermans, E.

    1996-01-01

    Applications of CO laser dual beam thermal lens spectrometry (TLS) for detection and characterization of fatty acids, aldehydes, pesticides, and herbicides in liquid samples are described. Also reported is the first TLS measurement of thermal conductivity for oleic acid.

  4. Properties of arc-sprayed coatings from Fe-based cored wires for high-temperature applications

    Science.gov (United States)

    Korobov, Yu. S.; Nevezhin, S. V.; Filiрpov, M. A.; Makarov, A. V.; Malygina, I. Yu.; Fantozzi, D.; Milanti, A.; Koivuluoto, H.; Vuoristo, P.

    2017-12-01

    Equipment of a thermal power plant is subjected to high temperature oxidation and wear. This raises operating costs through frequent repair of worn parts and high metal consumption. The paper proposes a possible solution to this problem through arc spraying of protective coatings. Cored wires of the Fe-Cr-C basic alloying system are used as a feedstock. Additional alloying by Al, B, Si, Ti and Y allows one to create wear- and heat-resistant coatings, which are an attractive substitute of more expensive Co- and Ni-based materials.

  5. Highly doped ZnO films deposited by spray-pyrolysis. Design parameters for optoelectronic applications

    Energy Technology Data Exchange (ETDEWEB)

    Garcés, F.A., E-mail: felipe.garces@santafe-conicet.gov.ar [Instituto de Física del Litoral (UNL-CONICET), Güemes 3450, Santa Fe S3000GLN (Argentina); Budini, N. [Instituto de Física del Litoral (UNL-CONICET), Güemes 3450, Santa Fe S3000GLN (Argentina); Schmidt, J.A.; Arce, R.D. [Instituto de Física del Litoral (UNL-CONICET), Güemes 3450, Santa Fe S3000GLN (Argentina); Facultad de Ingeniería Química, Universidad Nacional del Litoral, Santiago del Estero 2829, Santa Fe S3000AOM (Argentina)

    2016-04-30

    Synthesis and preparation of ZnO films are relevant subjects for obtaining transparent and conducting layers with interesting applications in optoelectronics and photovoltaics. Optimization of parameters such as dopant type and concentration, deposition time and substrate temperature is important for obtaining ZnO layers with optimal properties. In this work we present a study about the induced effects of deposition time on optical and electrical properties of ZnO thin films. These films were deposited by spray pyrolysis of a suitable Zn precursor, obtained through the sol–gel method. The deposition time has direct incidence on internal stress in the crystal structure, generating defects that may affect transparency and electrical transport into the layers. We performed mosaicity measurements, through X-ray diffraction, and used it as a tool to get an insight on structural characteristics and homogeneity of ZnO layers. Also, through this technique, we analyzed thickness and doping effects on crystallinity and carrier transport properties. - Highlights: • Al-doped ZnO films with high conductivity and moderate Hall mobility were obtained. • Mosaicity between crystalline domains increased with film thickness. • Lattice parameters a and c diminished linearly as a function of Al concentration. • First steps for developing porous silicon/doped ZnO heterojunctions were presented.

  6. Highly doped ZnO films deposited by spray-pyrolysis. Design parameters for optoelectronic applications

    International Nuclear Information System (INIS)

    Garcés, F.A.; Budini, N.; Schmidt, J.A.; Arce, R.D.

    2016-01-01

    Synthesis and preparation of ZnO films are relevant subjects for obtaining transparent and conducting layers with interesting applications in optoelectronics and photovoltaics. Optimization of parameters such as dopant type and concentration, deposition time and substrate temperature is important for obtaining ZnO layers with optimal properties. In this work we present a study about the induced effects of deposition time on optical and electrical properties of ZnO thin films. These films were deposited by spray pyrolysis of a suitable Zn precursor, obtained through the sol–gel method. The deposition time has direct incidence on internal stress in the crystal structure, generating defects that may affect transparency and electrical transport into the layers. We performed mosaicity measurements, through X-ray diffraction, and used it as a tool to get an insight on structural characteristics and homogeneity of ZnO layers. Also, through this technique, we analyzed thickness and doping effects on crystallinity and carrier transport properties. - Highlights: • Al-doped ZnO films with high conductivity and moderate Hall mobility were obtained. • Mosaicity between crystalline domains increased with film thickness. • Lattice parameters a and c diminished linearly as a function of Al concentration. • First steps for developing porous silicon/doped ZnO heterojunctions were presented.

  7. 4D thermal imaging system for medical applications

    OpenAIRE

    SKALA, KAROLJ; LIPIĆ, TOMISLAV; SOVIĆ, IVAN; GJENERO, LUKO; GRUBIŠIĆ, IVAN

    2011-01-01

    The dissipation of thermal radiation can be observed using thermal infrared cameras which generate images based on the amount of input radiation belonging to a small part of the electromagnetic spectrum (with wavelengths from 7 μmto 15 μm). Since thermal imaging is a simple, contactless, non-invasive and inexpensive imaging method, it is widely applicable in industry, medicine and research. The most common type of thermal imaging involves taking and analyzing only a single thermal image, a...

  8. Furnace Cyclic Behavior of Plasma-Sprayed Zirconia-Yttria and Multi-Component Rare Earth Oxide Doped Thermal Barrier Coatings

    Science.gov (United States)

    Zhu, Dongming; Nesbitt, James A.; McCue, Terry R.; Barrett, Charles A.; Miller, Robert A.

    2002-01-01

    Ceramic thermal barrier coatings will play an increasingly important role in advanced gas turbine engines because of their ability to enable further increases in engine temperatures. However, the coating performance and durability become a major concern under the increasingly harsh thermal cycling conditions. Advanced zirconia- and hafnia-based cluster oxide thermal barrier coatings with lower thermal conductivity and improved thermal stability are being developed using a high-heat-flux laser-rig based test approach. Although the new composition coatings were not yet optimized for cyclic durability, an initial durability screening of numerous candidate coating materials was carried out using conventional furnace cyclic tests. In this paper, furnace thermal cyclic behavior of the advanced plasma-sprayed zirconia-yttria-based thermal barrier coatings that were co-doped with multi-component rare earth oxides was investigated at 1163 C using 45 min hot cycles. The ceramic coating failure mechanisms were studied by using scanning electron microscopy combined with X-ray diffraction phase analysis after the furnace tests. The coating cyclic lifetime will be discussed in relation to coating phase structures, total dopant concentrations, and other properties.

  9. Spray structure of a pressure-swirl atomizer for combustion applications

    OpenAIRE

    Jicha Miroslav; Jedelsky Jan; Durdina Lukas

    2012-01-01

    In the present work, global as well as spatially resolved parameters of a spray produced by a pressure-swirl atomizer are obtained. Small pressure-swirl atomizer for aircraft combustion chambers was run on a newly designed test bench with Jet A-1 kerosene type aviation fuel. The atomizer was tested in four regimes based on typical operation conditions of the engine. Spray characteristics were studied using two optical measurement systems, Particle Image velocimetry (PIV) and Phase-Doppler Par...

  10. Optimization of Arc-Sprayed Ni-Cr-Ti Coatings for High Temperature Corrosion Applications

    Science.gov (United States)

    Matthews, S.; Schweizer, M.

    2013-04-01

    High Cr content Ni-Cr-Ti arc-spray coatings have proven successful in resisting the high temperature sulfidizing conditions found in black liquor recovery boilers in the pulp and paper industry. The corrosion resistance of the coatings is dependent upon the coating composition, to form chromium sulfides and oxides to seal the coating, and on the coating microstructure. Selection of the arc-spray parameters influences the size, temperature and velocity of the molten droplets generated during spraying, which in turn dictates the coating composition and formation of the critical coating microstructural features—splat size, porosity and oxide content. Hence it is critical to optimize the arc-spray parameters in order to maximize the corrosion resistance of the coating. In this work the effect of key spray parameters (current, voltage, spray distance and gas atomizing pressure) on the coating splat thickness, porosity content, oxide content, microhardness, thickness, and surface profile were investigated using a full factorial design of experiment. Based on these results a set of oxidized, porous and optimized coatings were prepared and characterized in detail for follow-up corrosion testing.

  11. Characterization of modified tapioca starch solutions and their sprays for high temperature coating applications.

    Science.gov (United States)

    Naz, M Y; Sulaiman, S A; Ariwahjoedi, B; Shaari, Ku Zilati Ku

    2014-01-01

    The objective of the research was to understand and improve the unusual physical and atomization properties of the complexes/adhesives derived from the tapioca starch by addition of borate and urea. The characterization of physical properties of the synthesized adhesives was carried out by determining the effect of temperature, shear rate, and mass concentration of thickener/stabilizer on the complex viscosity, density, and surface tension. In later stage, phenomenological analyses of spray jet breakup of heated complexes were performed in still air. Using a high speed digital camera, the jet breakup dynamics were visualized as a function of the system input parameters. The further analysis of the grabbed images confirmed the strong influence of the input processing parameters on full cone spray patternation. It was also predicted that the heated starch adhesive solutions generate a dispersed spray pattern by utilizing the partial evaporation of the spraying medium. Below 40°C of heating temperature, the radial spray cone width and angle did not vary significantly with increasing Reynolds and Weber numbers at early injection phases leading to increased macroscopic spray propagation. The discharge coefficient, mean flow rate, and mean flow velocity were significantly influenced by the load pressure but less affected by the temperature.

  12. Characterization of Modified Tapioca Starch Solutions and Their Sprays for High Temperature Coating Applications

    Science.gov (United States)

    Naz, M. Y.; Sulaiman, S. A.; Ariwahjoedi, B.; Shaari, Ku Zilati Ku

    2014-01-01

    The objective of the research was to understand and improve the unusual physical and atomization properties of the complexes/adhesives derived from the tapioca starch by addition of borate and urea. The characterization of physical properties of the synthesized adhesives was carried out by determining the effect of temperature, shear rate, and mass concentration of thickener/stabilizer on the complex viscosity, density, and surface tension. In later stage, phenomenological analyses of spray jet breakup of heated complexes were performed in still air. Using a high speed digital camera, the jet breakup dynamics were visualized as a function of the system input parameters. The further analysis of the grabbed images confirmed the strong influence of the input processing parameters on full cone spray patternation. It was also predicted that the heated starch adhesive solutions generate a dispersed spray pattern by utilizing the partial evaporation of the spraying medium. Below 40°C of heating temperature, the radial spray cone width and angle did not vary significantly with increasing Reynolds and Weber numbers at early injection phases leading to increased macroscopic spray propagation. The discharge coefficient, mean flow rate, and mean flow velocity were significantly influenced by the load pressure but less affected by the temperature. PMID:24592165

  13. Spray structure of a pressure-swirl atomizer for combustion applications

    Science.gov (United States)

    Durdina, Lukas; Jedelsky, Jan; Jicha, Miroslav

    2012-04-01

    In the present work, global as well as spatially resolved parameters of a spray produced by a pressure-swirl atomizer are obtained. Small pressure-swirl atomizer for aircraft combustion chambers was run on a newly designed test bench with Jet A-1 kerosene type aviation fuel. The atomizer was tested in four regimes based on typical operation conditions of the engine. Spray characteristics were studied using two optical measurement systems, Particle Image velocimetry (PIV) and Phase-Doppler Particle Analyzer (P/DPA). The results obtained with P/DPA include information about Sauter Mean Diameter of droplets and spray velocity profiles in one plane perpendicular to the spray axis. Velocity magnitudes of droplets in an axial section of the spray were obtained using PIV. The experimental outputs also show a good confirmation of velocity profiles obtained with both instruments in the test plane. These data together will elucidate impact of the spray quality on the whole combustion process, its efficiency and exhaust gas emissions.

  14. Spray structure of a pressure-swirl atomizer for combustion applications

    Directory of Open Access Journals (Sweden)

    Jicha Miroslav

    2012-04-01

    Full Text Available In the present work, global as well as spatially resolved parameters of a spray produced by a pressure-swirl atomizer are obtained. Small pressure-swirl atomizer for aircraft combustion chambers was run on a newly designed test bench with Jet A-1 kerosene type aviation fuel. The atomizer was tested in four regimes based on typical operation conditions of the engine. Spray characteristics were studied using two optical measurement systems, Particle Image velocimetry (PIV and Phase-Doppler Particle Analyzer (P/DPA. The results obtained with P/DPA include information about Sauter Mean Diameter of droplets and spray velocity profiles in one plane perpendicular to the spray axis. Velocity magnitudes of droplets in an axial section of the spray were obtained using PIV. The experimental outputs also show a good confirmation of velocity profiles obtained with both instruments in the test plane. These data together will elucidate impact of the spray quality on the whole combustion process, its efficiency and exhaust gas emissions.

  15. Density of Spray-Formed Materials

    Energy Technology Data Exchange (ETDEWEB)

    Kevin M. McHugh; Volker Uhlenwinkel; Nils Ellendr

    2008-06-01

    Spray Forming is an advanced materials processing technology that transforms molten metal into a near-net-shape solid by depositing atomized droplets onto a substrate. Depending on the application, the spray-formed material may be used in the as-deposited condition or it may undergo post-deposition processing. Regardless, the density of the as-deposited material is an important issue. Porosity is detrimental because it can significantly reduce strength, toughness, hardness and other properties. While it is not feasible to achieve fully-dense material in the as-deposited state, density greater than 99% of theoretical density is possible if the atomization and impact conditions are optimized. Thermal conditions at the deposit surface and droplet impact angle are key processing parameters that influence the density of the material. This paper examines the factors that contribute to porosity formation during spray forming and illustrates that very high as-deposited density is achieved by optimizing processing parameters.

  16. A contribution to understanding the results of instrumented indentation on thermal spray coatings - Case study on Al2O3 and stainless steel

    Czech Academy of Sciences Publication Activity Database

    Nohava, J.; Mušálek, Radek; Matějíček, Jiří; Vilémová, Monika

    2014-01-01

    Roč. 240, February (2014), s. 243-249 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GAP108/12/1872; GA ČR(CZ) GPP108/12/P552 Institutional support: RVO:61389021 Keywords : Thermal spray coating * Instrumented indentation * Al2O3 * Stainless steel * Scale effect Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.998, year: 2014 http://www. science direct.com/ science /article/pii/S0257897213011869#

  17. Research on nanosatellite thermal cycling test applicability

    Directory of Open Access Journals (Sweden)

    Li Xiyuan

    2017-01-01

    Full Text Available In order to verify the spacecraft performance in extreme temperature and vacuum, and to screen spacecraft early defect, generally spacecraft TV (Thermal Vacuum test should be carried out before launch. Designed in small size and with low cost, nanosatellite is made from a large number of COTS (Commercial off the shelf components; therefore, the test should be low-cost, simple and quick. With the intention of screen out early defects of the product in lower cost, nanosatellite developers usually use TC (Thermal Cycling test to partially replace the TV test because TV test is more expensive. However, due to the air convection, TC test is different from TV test in heat transfer characteristics, which may be over-test or short-test in TC test. This paper aims to explore the applicability of different nanosatellites in TC/TV test. Using rule number analysis method, Heat Transfer model in vacuum and ambient environment has been built to analyse the characteristics of heat transfer under different temperature and characteristic length, and to deliver the recommended limits on using TC test instead of the TV test. The CFD and test methods are applied to verify the rule number analysis above.

  18. Application of Spray Foam Insulation Under Plywood and Oriented Strand Board Roof Sheathing

    Energy Technology Data Exchange (ETDEWEB)

    Grin, A.; Smegal, J.; Lstiburek, J.

    2013-10-01

    Unvented roof strategies with open cell and closed cell spray polyurethane foam insulation sprayed to the underside of roof sheathing have been used since the mid-1990's to provide durable and efficient building enclosures. However, there have been isolated moisture related incidents reported anecdotally that raise potential concerns about the overall hygrothermal performance of these systems. The incidents related to rainwater leakage and condensation concerns. Condensation concerns have been extensively studied by others and are not further discussed in this report. This project involved hygrothermal modeling of a range of rainwater leakage and field evaluations of in-service residential roofs using spray foam insulation. All of the roof assemblies modeled exhibited drying capacity to handle minor rainwater leakage. All field evaluation locations of in-service residential roofs had moisture contents well within the safe range for wood-based sheathing. Explorations of eleven in-service roof systems were completed. The exploration involved taking a sample of spray foam from the underside of the roof sheathing, exposing the sheathing, then taking a moisture content reading. All locations had moisture contents well within the safe range for wood-based sheathing. One full-roof failure was reviewed, as an industry partner was involved with replacing structurally failed roof sheathing. In this case the manufacturer's investigation report concluded that the spray foam was installed on wet OSB based on the observation that the spray foam did not adhere well to the substrate and the pore structure of the closed cell spray foam at the ccSPF/OSB interface was indicative of a wet substrate.

  19. Measurement of the non-thermal properties of a low pressure spraying plasma by electric and spectroscopic methods

    International Nuclear Information System (INIS)

    Jung, Yong Ho

    2003-02-01

    For the case of an atmospheric plasma, the local thermodynamic equilibrium (LTE) model can be applied to plasmas at a nozzle entrance and to those on the axis of the plasma flame, but it is not easy to justify applying the LTE model to off-center plasma and to a low-pressure spraying plasma. Although the energy distribution of the electrons is assumed to be Maxwellian for the most of spraying plasmas, the non-Maxwellian distribution is possible for the case of low-pressure spaying plasma and edge plasma of atmospheric spraying plasma. In this work, the non-Maxwellian distribution of electrons was measured by using an electric probe installed on the fast scanning probe system, and non-LTE effects were measured by using the optical emission spectroscopy system. Distribution of the electrons of a low-pressure spraying plasma is observed not as Maxwellian but as bi-Maxwellian by the measurement of the single probe. Bi-Maxwellian distribution appears in the edge of a low pressure spraying plasma and seems to be due to the reduction of the collisonality by the drastic variation of the plasma density. Non-LTE characteristics of a low-pressure spraying plasma can be deuced from the measured results of the optical emission spectroscopy and is analyzed by the collisional radiative equilibrium (CRE) model, where the Maxwellian and the non-Maxwellian distributions are assumed for comparison. For the electron temperature, the results from optical emission spectroscopy were similar to the results from the single probe (3∼5 % in error)

  20. Plasma spray deposition of Al-Al2O3 coatings doped with metal oxides: catalytic applications

    International Nuclear Information System (INIS)

    Pranevicius, L.; Pranevicius, L.L.; Valatkevicius, P.; Valincius, V.

    2000-01-01

    Al-Al 2 O 3 (70% γ-phase) coatings 30-50 μm thick well-adhered to the steel sheets and with a highly developed surface area (100-120 m 2 g -1 ) were formed employing plasma-spray technology at atmospheric pressure in air. The plasma-gun with two sequential powder feeders was developed offering the ability to control particle trajectories through the plasma flame, and thus their thermal history. The Al powder is mainly melted and oxidized. Al(OH) 3 powder passes through the plasma torch with partial dissociation and is incorporated in the matrix of growing film with subsequent decomposition during thermal annealing at 560 C for 90 min. The good adhesion results are explained by the surface pre-treatment effects taking place on the periphery of the plasma torch moving along the surface of steel sheets. The plasma sprayed Al-Al 2 O 3 coatings doped with CuO and Cr 2 O 3 oxides showed characteristic catalytic combustion behaviors. (orig.)

  1. Parameters of electrostatic spraying and its influence on the application efficiency

    Directory of Open Access Journals (Sweden)

    Robson Shigueaki Sasaki

    2013-08-01

    Full Text Available When the electrostatic spraying is used correctly, it provides advantages over conventional systems, however many factors can affect the system efficiency. Therefore, the objective of this study was to evaluate the charge/mass ratio (Q/M at different spraying distances (0, 1, 2, 3, 4 and 5 m, and the liquid deposition efficiency on the target. Evaluating the Q/M ratio the Faraday cage method was used and to evaluate the liquid deposition efficiency the artificial targets were positioned longitudinally and transversely to the spray jet. It was found that the spraying distance affects the Q/M ratio, consequently, the liquid deposition efficiency. For the closest distance to the target the Q/M ratio was 4.11 mC kg-1, and at distances of 1, 2, 3, 4 and 5 m, the ratio decreased to 1.38, 0.64, 0.31, 0.17 and 0.005 mC kg-1, respectively. For the liquid deposition, the electrostatic system was affected by the target orientation and spraying distance. The target transversely to the jet of liquid did not improve the liquid deposition, but longitudinally increased the deposition up to 3 meters of distance.

  2. Improving dielectric properties of plasma sprayed calcium titanate (CaTiO3) coatings by thermal annealing

    Czech Academy of Sciences Publication Activity Database

    Kotlan, Jiří; Ctibor, Pavel; Pala, Zdeněk; Homola, P.; Nehasil, V.

    2014-01-01

    Roč. 40, č. 8 (2014), s. 13049-13055 ISSN 0272-8842 Institutional support: RVO:61389021 Keywords : X-raymethods * Dielectricproperties * Perovskites * Plasma spraying Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.605, year: 2014 http://www.sciencedirect.com/science/article/pii/S027288421400724X

  3. In situ Measurements of Residual Stresses and Elelastic Moduli in Thermal Sprayed Coatings. Part 1: Apparatus and Analysis

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Sampath, S.

    2003-01-01

    Roč. 51, č. 3 (2003), s. 863-872 ISSN 1359-6454 Grant - others:NSF(US) DMR9632570 Institutional research plan: CEZ:AV0Z2043910 Keywords : coatings plasma spraying, mechanical properties testing , elastic modulus Subject RIV: JB - Sensors, Measurment, Regulation Impact factor: 3.059, year: 2003

  4. A Five-year Performance Study of Low VOC Coatings over Zinc Thermal Spray for the Protection of Carbon Steel at the Kennedy Space Center

    Science.gov (United States)

    Kolody, Mark R.; Curran, Jerome P.; Calle, Luz Marina

    2014-01-01

    The launch facilities at the Kennedy Space Center (KSC) are located approximately 1000 feet from the Atlantic Ocean where they are exposed to salt deposits, high humidity, high UV degradation, and acidic exhaust from solid rocket boosters. These assets are constructed from carbon steel, which requires a suitable coating to provide long-term protection to reduce corrosion and its associated costs. While currently used coating systems provide excellent corrosion control performance, they are subject to occupational, safety, and environmental regulations at the Federal and State levels that limit their use. Many contain high volatile organic compounds (VOCs), hazardous air pollutants, and other hazardous materials. Hazardous waste from coating operations include vacuum filters, zinc dust, hazardous paint related material, and solid paint. There are also worker safety issues such as exposure to solvents and isocyanates. To address these issues, top-coated thermal spray zinc coating systems were investigated as a promising environmentally friendly corrosion protection for carbon steel in an acidic launch environment. Additional benefits of the combined coating system include a long service life, cathodic protection to the substrate, no volatile contaminants, and high service temperatures. This paper reports the results of a performance based study to evaluate low VOC topcoats (for thermal spray zinc coatings) on carbon steel for use in a space launch environment.

  5. Delamination Strength of WC-Co Thermal-Sprayed Coating Under Combined Stresses by Torsion-Tension Pin-Test Method

    Science.gov (United States)

    Kaneko, Kenji; Higaki, Keitaro

    2014-08-01

    In this report, the delamination strength of WC -Co thermal-sprayed coatings under combined torsion and tension is evaluated using a newly developed method, which is called the torsion -tension pin-test. First, the effects of both the pin diameter and the coating thickness on the apparent delamination strength were investigated experimentally. Second, the stress distributions around the interface edge between the pin and the coating were numerically obtained by using the finite element analysis program "MARC." It was confirmed that the fractured plane of the torsion pin coincides with the interfacial plane between the coating and the pin. The apparent delamination strength obtained experimentally decreased linearly with increasing pin diameter and increased with increasing coating thickness t, but it was stable at t of 400 μm or more. The shear delamination strength decreased with increasing tensile stress. Similar stress distributions were observed at the interface when delaminations occurred for rather thick coatings, independent of the pin diameter. The critical combination of the strength of shear stress fields ( Ks) with that of tensile stress fields ( Ka), i.e., the delamination criteria of the coating under combined shear and tensile loadings, was obtained for a WC-12Co thermal-sprayed coating. These combinations were found to be independent of pin diameter and coating thickness.

  6. Fabrication of spray-printed organic non-volatile memory devices for low cost electronic applications

    International Nuclear Information System (INIS)

    Cha, An-Na; Ji, Yongsung; Lee, Sang-A; Noh, Yong-Young; Na, Seok-In; Bae, Sukang; Lee, Sanghyun; Kim, Tae-Wook

    2015-01-01

    Highlights: • PS:PCBM-based organic non-volatile memory devices was fabricated using spray printing. • The thickness of the film was controlled by adjusting the concentration of the PS:PCBM solutions. • The roughness of spray-printed films was poorer than that of the spin-coated film. • The minimum thickness of the printed film influenced the memory behavior more than the surface roughness. • The spray printed PS:PCBM showed excellent unipolar switching, reliability, retention, and endurance characteristics. - Abstract: We fabricated polystyrene (PS) and 6-phenyl-C61 butyric acid methyl ester (PCBM) based organic non-volatile memory devices using a spray printing technique. Due to the distinct operational properties of this technique, significant differences were observed in the macro- and microscopic features (e.g., the film quality and surface roughness) of the devices. The thickness of the film was successfully controlled by adjusting the concentration of the PS:PCBM solutions sprayed. Although the roughness of the spray-printed films was poorer than that of the spin-coated film, negligible differences were observed in the basic memory characteristics (e.g., the operation voltage range, turn on and off voltage, retention and endurance). In particular, the printing-based organic memory devices were successfully switched, as exhibited by the on/off ratio greater than two orders of magnitude at 0.3 V read voltage. The resistance state of all of the devices was maintained for more than 10 4 s, indicating their non-volatile characteristics

  7. Diesel engine emissions and combustion predictions using advanced mixing models applicable to fuel sprays

    Science.gov (United States)

    Abani, Neerav; Reitz, Rolf D.

    2010-09-01

    An advanced mixing model was applied to study engine emissions and combustion with different injection strategies ranging from multiple injections, early injection and grouped-hole nozzle injection in light and heavy duty diesel engines. The model was implemented in the KIVA-CHEMKIN engine combustion code and simulations were conducted at different mesh resolutions. The model was compared with the standard KIVA spray model that uses the Lagrangian-Drop and Eulerian-Fluid (LDEF) approach, and a Gas Jet spray model that improves predictions of liquid sprays. A Vapor Particle Method (VPM) is introduced that accounts for sub-grid scale mixing of fuel vapor and more accurately and predicts the mixing of fuel-vapor over a range of mesh resolutions. The fuel vapor is transported as particles until a certain distance from nozzle is reached where the local jet half-width is adequately resolved by the local mesh scale. Within this distance the vapor particle is transported while releasing fuel vapor locally, as determined by a weighting factor. The VPM model more accurately predicts fuel-vapor penetrations for early cycle injections and flame lift-off lengths for late cycle injections. Engine combustion computations show that as compared to the standard KIVA and Gas Jet spray models, the VPM spray model improves predictions of in-cylinder pressure, heat released rate and engine emissions of NOx, CO and soot with coarse mesh resolutions. The VPM spray model is thus a good tool for efficiently investigating diesel engine combustion with practical mesh resolutions, thereby saving computer time.

  8. Imaging diagnostics of ethanol port fuel injection sprays for automobile engine applications

    International Nuclear Information System (INIS)

    Padala, Srinivas; Le, Minh Khoi; Kook, Sanghoon; Hawkes, Evatt R.

    2013-01-01

    This paper presents characteristics of ethanol sprays at port fuel injection (PFI) conditions with variations in injection and ambient parameters. Details of temporal and spatial development of ethanol PFI sprays are studied using Mie-scattering and high-speed shadowgraph imaging techniques. Momentum flux-based injection rate measurement is also performed. The influences of fuel flow-rate, injection duration, and ambient air cross-flow are of particular interest in an effort to understand ethanol PFI spray characteristics that are relevant to automobile engines. For comparison purposes, the results from gasoline fuel are also presented. Ethanol flow-rate effects are studied using two injectors with different nozzle-hole sizes at a fixed injection pressure. From the experiments, it was found that the actual injection duration was longer for the higher flow-rate injector although an electronic pulse width was fixed. This was due to an extended delay in the injector needle closing as the flow resistance against the needle was increased for the high flow-rate injector. For liquid droplets, the larger hole size of the higher flow-rate injector caused a higher mean droplet diameter and higher number of droplets. Injection duration was also varied to study transient spray behaviour: short-injection sprays with the end-of-injection transient dominating the overall spray development were compared to long, steady-injection sprays. From Mie-scattering images, the number of droplets and mean droplet diameter were found to be less for the short injection sprays. Detailed analysis using an axial profile of the number of droplets and mean droplet diameter suggested that the observed trends were a result of increased evaporation rate near the nozzle after the end of injection. This was consistent with shadowgraph images showing no liquid regions but only the vapour-phase fuel near the nozzle. Under the influence of ambient air cross-flow, both mean droplet diameter and number of

  9. Spray Atomization Models in Engine Applications, from Correlations to Direct Numerical Simulations Modèles de spray dans les applications moteur, des corrélations aux simulations numériques directes

    Directory of Open Access Journals (Sweden)

    Dos Santos F.

    2011-09-01

    Full Text Available Sprays are among the very main factors of mixture formation and combustion quality in almost every (IC engine. They are of great importance in pollutant formation and energy efficiency although adequate modeling is still on development. For many applications, validation and calibration of models are still an open question. Therefore, we present an overview of existing models and propose some trends of improvement. Models are classified in zero dimensional and dimensional classes ranging from simple formulations aimed at close-to-real-time applications to complete detailed description of early atomization stages. Les sprays sont parmi les principaux facteurs de qualite, dans la formation du melange et la combustion, dans un grand nombre de moteurs (a combustion interne. Ils sont de toute premiere importance dans la formation de polluants et l’efficacite energetique, bien qu’une modelisation adequate soit encore en developpement. Pour un grand nombre d’applications, la validation et la calibration de ces modeles demeurent une question ouverte. Aussi, presentons-nous un apercu des modeles existants et proposons quelques voies d’amelioration. Les modeles sont classes en nondimensionnels et dimensionnels allant de formules simples dediees a des applications proches du temps reel a des descriptions detaillees des premiers stades de l’atomisation.

  10. Properties of n-type SnO2 semiconductor prepared by spray ultrasonic technique for photovoltaic applications

    Science.gov (United States)

    Bendjedidi, H.; Attaf, A.; Saidi, H.; Aida, M. S.; Semmari, S.; Bouhdjar, A.; Benkhetta, Y.

    2015-12-01

    Transparent conducting n-type SnO2 semiconductor films were fabricated by employing an inexpensive, simplified spray ultrasonic technique using an ultrasonic generator at deferent substrate temperatures (300, 350, 400, 450 and 500 °C). The structural studies reveal that the SnO2 films are polycrystalline at 350, 400, 450, 500 °C with preferential orientation along the (200) and (101) planes, and amorphous at 300 °C. The crystallite size of the films was found to be in the range of 20.9-72.2 nm. The optical transmittance in the visible range and the optical band gap are 80% and 3.9 eV respectively. The films thicknesses were varied between 466 and 1840 nm. The resistivity was found between 1.6 and 4 × 10-2 Ω·cm. This simplified ultrasonic spray technique may be considered as a promising alternative to a conventional spray for the massive production of economic SnO2 films for solar cells, sensors and opto-electronic applications.

  11. Building heating and cooling applications thermal energy storage program overview

    Science.gov (United States)

    Eissenberg, D. M.

    1980-01-01

    Thermal energy storage technology and development of building heating and cooling applications in the residential and commercial sectors is outlined. Three elements are identified to undergo an applications assessment, technology development, and demonstration. Emphasis is given to utility load management thermal energy system application where the stress is on the 'customer side of the meter'. Thermal storage subsystems for space conditioning and conservation means of increased thermal mass within the building envelope and by means of low-grade waste heat recovery are covered.

  12. Thermal barrier coatings: Coating methods, performance, and heat engine applications. (Latest citations from the EI Compendex*plus database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-02-01

    The bibliography contains citations concerning conference proceedings on coating methods, performance evaluations, and applications of thermal barrier coatings as protective coatings for heat engine components against high temperature corrosions and chemical erosions. The developments of thermal barrier coating techniques for high performance and reliable gas turbines, diesel engines, jet engines, and internal combustion engines are presented. Topics include plasma sprayed coating methods, yttria stabilized zirconia coatings, coating life models, coating failure and durability, thermal shock and cycling, and acoustic emission analysis of coatings. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  13. Thermal barrier coatings: Coating methods, performance, and heat engine applications. (Latest citations from the EI Compendex*plus database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-11-01

    The bibliography contains citations concerning conference proceedings on coating methods, performance evaluations, and applications of thermal barrier coatings as protective coatings for heat engine components against high temperature corrosions and chemical erosions. The developments of thermal barrier coating techniques for high performance and reliable gas turbines, diesel engines, jet engines, and internal combustion engines are presented. Topics include plasma sprayed coating methods, yttria stabilized zirconia coatings, coating life models, coating failure and durability, thermal shock and cycling, and acoustic emission analysis of coatings. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  14. CFD spray simulations for nuclear reactor safety applications with Lagrangian approach for droplet modelling

    International Nuclear Information System (INIS)

    Babic, M.; Kljenak, I.

    2007-01-01

    The purposes of containment spray system operation during a severe accident in a light water reactor (LWR) nuclear power plant (NPP) are to depressurize the containment by steam condensation on spray droplets, to reduce the risk of hydrogen burning by mixing the containment atmosphere, and to collect radioactive aerosols from the containment atmosphere. While the depressurization may be predicted fairly well using lumped-parameter codes, the prediction of mixing and collection of aerosols requires a local description of transport phenomena. In the present work, modelling of sprays on local instantenous scale is presented and the Design of Experiment (DOE) method is used to assess the influence of boundary conditions on the simulation results. Simulation results are compared to the TOSQAN 101 spray test, which was used for a benchmarking exercise in the European Severe accident research network of excellence (SARNET). The modelling approach is based on a Lagrangian description of the dispersed liquid phase (droplets), an Eulerian approach for the description of the continuous gas phase, and a two-way interaction between the phases. The simulations are performed using a combination of the computational fluid dynamics (CFD) code CFX4.4, which solves the gas transport equations, and of a newly proposed dedicated Lagrangian droplet-tracking code. (author)

  15. Mechanical and microstructural evaluation of laser assisted cold sprayed bioceramic coatings: potential use for biomedical applications

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2014-02-01

    Full Text Available Coatings of commercial pure titanium (CP)-Ti and HAP bio-ceramic were synthesised on Ti-6Al-4V substrate using laser assisted cold spray (LACS) deposition technique. The LACS system comprised of 4.4 kW Nd:YAG laser system, AT-12000HPHV 5000PSI (35...

  16. HVOF Combustion spraying of inconel powder

    Science.gov (United States)

    Varacalle, D. J.; Ortiz, M. G.; Miller, C. S.; Steeper, T. J.; Rotolico, A. J.; Nerz, J.; Rlggs, W. L.

    1993-06-01

    A major trend in the thermal spray industry has been to increase the gas jet velocity to obtain better coating attributes. One emerging technology now used in industry is the high-velocity oxygen fuel process (HVOF). High-velocity spray guns combine oxygen and a fuel gas to generate heat and extremely high particle velocities. In this study, Inconel 718 powder was deposited on steel substrates. The primary coating function was electrical resistivity for a heater application. Experiments were conducted using a Taguchi L8 statistical fractional/factorial design parametric study. The Taguchi experiment evaluated the effect of six HVOF processing variables on the measured responses. The parameters were oxygen flow, fuel flow, air envelope gas flow, powder feed rate, spray distance, and nozzle configuration. The coatings were characterized by hardness tests, surface profilometry, optical metallography, and image analysis. This article investigates coating hardness, porosity, surface roughness, deposition efficiency, and microstructure with respect to the influence of the processing parameters. Analytical studies were conducted to investigate gas, particle, and coating dynamics for two of the HVOF thermal spray experiments.

  17. Application of glycerol as a foliar spray activates the defence response and enhances disease resistance of Theobroma cacao.

    Science.gov (United States)

    Zhang, Yufan; Smith, Philip; Maximova, Siela N; Guiltinan, Mark J

    2015-01-01

    Previous work has implicated glycerol-3-phosphate (G3P) as a mobile inducer of systemic immunity in plants. We tested the hypothesis that the exogenous application of glycerol as a foliar spray might enhance the disease resistance of Theobroma cacao through the modulation of endogenous G3P levels. We found that exogenous application of glycerol to cacao leaves over a period of 4 days increased the endogenous level of G3P and decreased the level of oleic acid (18:1). Reactive oxygen species (ROS) were produced (a marker of defence activation) and the expression of many pathogenesis-related genes was induced. Notably, the effects of glycerol application on G3P and 18:1 fatty acid content, and gene expression levels, in cacao leaves were dosage dependent. A 100 mm glycerol spray application was sufficient to stimulate the defence response without causing any observable damage, and resulted in a significantly decreased lesion formation by the cacao pathogen Phytophthora capsici; however, a 500 mm glycerol treatment led to chlorosis and cell death. The effects of glycerol treatment on the level of 18:1 and ROS were constrained to the locally treated leaves without affecting distal tissues. The mechanism of the glycerol-mediated defence response in cacao and its potential use as part of a sustainable farming system are discussed. © 2014 BSPP AND JOHN WILEY & SONS LTD.

  18. Thermal sensors principles and applications for semiconductor industries

    CERN Document Server

    2015-01-01

    This book is a comprehensive guide to both the fundamentals of thermal sensors and their advanced functions. Key topics include sensor materials, CMOS-compatible sensors, measurement capabilities, thermal management and manufacturing processes. The introductory chapter covers the basic principles of thermal sensors from the essentials of heat transfer to smart wireless sensors. Later chapters illustrate the wide range of thermal sensor uses, from microprocessor thermal sensing to energy converter applications. Modeling and simulation techniques are used to explain the future direction of the field. Designed for researchers and practitioners working with wireless sensors and thermal management, Thermal Sensors: Principles and Applications for Semiconductor Industries is a valuable reference to the benefits and challenges these sensors offer. Advanced-level students studying mechanical or electrical engineering and networks will also find the content useful.

  19. Application of Thermal Network Model to Transient Thermal Analysis of Power Electronic Package Substrate

    Directory of Open Access Journals (Sweden)

    Masaru Ishizuka

    2011-01-01

    Full Text Available In recent years, there is a growing demand to have smaller and lighter electronic circuits which have greater complexity, multifunctionality, and reliability. High-density multichip packaging technology has been used in order to meet these requirements. The higher the density scale is, the larger the power dissipation per unit area becomes. Therefore, in the designing process, it has become very important to carry out the thermal analysis. However, the heat transport model in multichip modules is very complex, and its treatment is tedious and time consuming. This paper describes an application of the thermal network method to the transient thermal analysis of multichip modules and proposes a simple model for the thermal analysis of multichip modules as a preliminary thermal design tool. On the basis of the result of transient thermal analysis, the validity of the thermal network method and the simple thermal analysis model is confirmed.

  20. An experimental methodology to quantify the spray cooling event at intermittent spray impact

    Energy Technology Data Exchange (ETDEWEB)

    Moreira, Antonio L.N. [Instituto Superior Tecnico, Mechanical Engineering Department, Center for Innovation, Technology and Policy Research, IN Av. Rovisco Pais 1049-001, Lisbon Codex (Portugal)]. E-mail: moreira@dem.ist.utl.pt; Carvalho, Joao [Instituto Superior Tecnico, Mechanical Engineering Department, Center for Innovation, Technology and Policy Research, IN Av. Rovisco Pais 1049-001, Lisbon Codex (Portugal); Panao, Miguel R.O. [Instituto Superior Tecnico, Mechanical Engineering Department, Center for Innovation, Technology and Policy Research, IN Av. Rovisco Pais 1049-001, Lisbon Codex (Portugal)

    2007-04-15

    The present paper describes an experimental methodology devised to study spray cooling with multiple-intermittent sprays as those found in fuel injection systems of spark-ignition and diesel engines, or in dermatologic surgery applications. The spray characteristics and the surface thermal behaviour are measured by combining a two-component phase-Doppler anemometer with fast response surface thermocouples. The hardware allows simultaneous acquisition of Doppler and thermocouple signals which are processed in Matlab to estimate the time-varying heat flux and fluid-dynamic characteristics of the spray during impact. The time resolution of the acquisition system is limited by the data rate of validation of the phase-Doppler anemometer, but it has been shown to be accurate for the characterization of spray-cooling processes with short spurt durations for which the transient period of spray injection plays an important role. The measurements are processed in terms of the instantaneous heat fluxes, from which phase-average values of the boiling curves are obtained. Two of the characteristic parameters used in the thermal analysis of stationary spray cooling events, the critical heat flux (CHF) and Leidenfrost phenomenon, are then inferred in terms of operating conditions of the multiple-intermittent injections, such as the frequency, duration and pressure of injection. An integral method is suggested to describe the overall process of heat transfer, which accounts for the fluid-dynamic heterogeneities induced by multiple and successive droplet interactions within the area of spray impact. The method considers overall boiling curves dependant on the injection conditions and provides an empirical tool to characterize the heat transfer processes on the impact of multiple-intermittent sprays. The methodology is tested in a preliminary study of the effect of injection conditions on the heat removed by a fuel spray striking the back surface of the intake valve as in spark

  1. Thermal Storage Applications Workshop. Volume 2: Contributed Papers

    Science.gov (United States)

    1979-01-01

    The solar thermal and the thermal and thermochemical energy storage programs are described as well as the technology requirements for both external (electrical) and internal (thermal, chemical) modes for energy storage in solar power plants. Specific technical issues addressed include thermal storage criteria for solar power plants interfacing with utility systems; optimal dispatch of storage for solar plants in a conventional electric grid; thermal storage/temperature tradeoffs for solar total energy systems; the value of energy storage for direct-replacement solar thermal power plants; systems analysis of storage in specific solar thermal power applications; the value of seasonal storage of solar energy; criteria for selection of the thermal storage system for a 10 MW(2) solar power plant; and the need for specific requirements by storage system development teams.

  2. Application of High-Velocity Oxygen-Fuel (HVOF Spraying to the Fabrication of Yb-Silicate Environmental Barrier Coatings

    Directory of Open Access Journals (Sweden)

    Emine Bakan

    2017-04-01

    Full Text Available From the literature, it is known that due to their glass formation tendency, it is not possible to deposit fully-crystalline silicate coatings when the conventional atmospheric plasma spraying (APS process is employed. In APS, rapid quenching of the sprayed material on the substrate facilitates the amorphous deposit formation, which shrinks when exposed to heat and forms pores and/or cracks. This paper explores the feasibility of using a high-velocity oxygen-fuel (HVOF process for the cost-effective fabrication of dense, stoichiometric, and crystalline Yb2Si2O7 environmental barrier coatings. We report our findings on the HVOF process optimization and its resultant influence on the microstructure development and crystallinity of the Yb2Si2O7 coatings. The results reveal that partially crystalline, dense, and vertical crack-free EBCs can be produced by the HVOF technique. However, the furnace thermal cycling results revealed that the bonding of the Yb2Si2O7 layer to the Silicon bond coat needs to be improved.

  3. Atmospheric plasma sprayed (APS) coatings of Al2O3–TiO2 system for photocatalytic application

    Czech Academy of Sciences Publication Activity Database

    Štengl, Václav; Ageorges, H.; Ctibor, Pavel; Murafa, Nataliya

    2009-01-01

    Roč. 8, č. 5 (2009), s. 733-738 ISSN 1474-905X. [European Meeting on Solar Chemistry and Photocatalysis:Environmental Applications /5th./. Palermo, 04.10.2008-08.10.2008] R&D Projects: GA AV ČR IAAX00430803 Institutional research plan: CEZ:AV0Z40320502; CEZ:AV0Z20430508 Keywords : Alumina * titania * plasma spraying * reflectivity * bangap * phase composition Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.708, year: 2009

  4. HVOF Thermal Spray TiC/TiB2 Coatings for AUSC Boiler/Turbine Components for Enhanced Corrosion Protection

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, Kanchan [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Koc, Rasit [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Fan, Chinbay [Gas Technology Inst., Des Plaines, IL (United States)

    2016-12-07

    The high temperatures of operations still pose significant risk of degradation and fatigue from oxidizing, corroding and eroding environment. In addition to unused O2, water from combustion and SOx from the coal sulfur oxidation that result in highly corrosive environment, acid gases such as HCl and other sulfur compounds may also be present. These adverse effects are further accelerated due to the elevated temperatures. In addition, ash particulates and unburnt carbon and pyritic sulfur can cause erosion of the surface and thus loss of material. Unburnt carbon and pyritic sulfur may also cause localized reduction sites. Thus, fireside corrosion protection and steam oxidation protection alternatives to currently used Ni-Cr overlays need to be identified and evaluated. Titanium carbide (TiC) is a suitable alternative on account of the material features such as the high hardness, the high melting point, the high strength and the low density for the substitution or to be used in conjunction with NiCr for enhancing the fireside corrosion and erosion of the materials. Another alternative is the use of titanium boride as a coating for chemical stability required for long-term service and high erosion resistance over the state-of-the-art, high fracture toughness (K1C ~12 MPam1/2) and excellent corrosion resistance (kp~1.9X10-11 g2/cm4/s at 800°C in air). The overarching aim of the research endeavor was to synthesize oxidation, corrosion and wear resistant TiC and TiB2 coating powders, apply thermal spray coating on existing boiler materials and characterize the coated substrates for corrosion resistance for applications at high temperatures (500 -750 °C) and high pressures (~350 bars) using the HVOF process and to demonstrate the feasibility of these coating to be used in AUSC boilers and turbines.

  5. Evaluation of Surface Cleaning Procedures in Terms of Gas Sensing Properties of Spray-Deposited CNT Film: Thermal- and O2 Plasma Treatments

    Science.gov (United States)

    Kim, Joon Hyub; Song, Min-Jung; Kim, Ki Beom; Jin, Joon-Hyung; Min, Nam Ki

    2016-01-01

    The effect of cleaning the surface of single-walled carbon nanotube (SWNT) networks by thermal and the O2 plasma treatments is presented in terms of NH3 gas sensing characteristics. The goal of this work is to determine the relationship between the physicochemical properties of the cleaned surface (including the chemical composition, crystal structure, hydrophilicity, and impurity content) and the sensitivity of the SWNT network films to NH3 gas. The SWNT networks are spray-deposited on pre-patterned Pt electrodes, and are further functionalized by heating on a programmable hot plate or by O2 plasma treatment in a laboratory-prepared plasma chamber. Cyclic voltammetry was employed to semi-quantitatively evaluate each surface state of various plasma-treated SWNT-based electrodes. The results show that O2 plasma treatment can more effectively modify the SWNT network surface than thermal cleaning, and can provide a better conductive network surface due to the larger number of carbonyl/carboxyl groups, enabling a faster electron transfer rate, even though both the thermal cleaning and the O2 plasma cleaning methods can eliminate the organic solvent residues from the network surface. The NH3 sensors based on the O2 plasma-treated SWNT network exhibit higher sensitivity, shorter response time, and better recovery of the initial resistance than those prepared employing the thermally-cleaned SWNT networks. PMID:28042843

  6. Evaluation of Surface Cleaning Procedures in Terms of Gas Sensing Properties of Spray-Deposited CNT Film: Thermal- and O2 Plasma Treatments

    Directory of Open Access Journals (Sweden)

    Joon Hyub Kim

    2016-12-01

    Full Text Available The effect of cleaning the surface of single-walled carbon nanotube (SWNT networks by thermal and the O2 plasma treatments is presented in terms of NH3 gas sensing characteristics. The goal of this work is to determine the relationship between the physicochemical properties of the cleaned surface (including the chemical composition, crystal structure, hydrophilicity, and impurity content and the sensitivity of the SWNT network films to NH3 gas. The SWNT networks are spray-deposited on pre-patterned Pt electrodes, and are further functionalized by heating on a programmable hot plate or by O2 plasma treatment in a laboratory-prepared plasma chamber. Cyclic voltammetry was employed to semi-quantitatively evaluate each surface state of various plasma-treated SWNT-based electrodes. The results show that O2 plasma treatment can more effectively modify the SWNT network surface than thermal cleaning, and can provide a better conductive network surface due to the larger number of carbonyl/carboxyl groups, enabling a faster electron transfer rate, even though both the thermal cleaning and the O2 plasma cleaning methods can eliminate the organic solvent residues from the network surface. The NH3 sensors based on the O2 plasma-treated SWNT network exhibit higher sensitivity, shorter response time, and better recovery of the initial resistance than those prepared employing the thermally-cleaned SWNT networks.

  7. Asteroid thermal modeling: recent developments and applications

    NARCIS (Netherlands)

    Harris, A. W.; Mueller, M.

    2006-01-01

    A variety of thermal models are used for the derivation of asteroid physical parameters from thermal-infrared observations Simple models based on spherical geometry are often adequate for obtaining sizes and albedos when very little information about an object is available However sophisticated

  8. The Role of Spraying Parameters and Inert Gas Shrouding in Hybrid Water-Argon Plasma Spraying of Tungsten and Copper for Nuclear Fusion Applications

    Czech Academy of Sciences Publication Activity Database

    Matějíček, Jiří; Kavka, Tetyana; Bertolissi, Gabriele; Ctibor, Pavel; Vilémová, Monika; Mušálek, Radek; Nevrlá, Barbara

    2013-01-01

    Roč. 22, č. 5 (2013), s. 744-755 ISSN 1059-9630 R&D Projects: GA MPO FR-TI2/702; GA TA ČR TA01010300 Institutional support: RVO:61389021 Keywords : plasma spraying * tungsten * copper * inert gas shrouding * water-argon plasma torch * gas shroud * hybrid plasma torch * influence of spray parameters * nuclear fusion * oxidation Subject RIV: JG - Metallurgy Impact factor: 1.491, year: 2013 http://link.springer.com/content/pdf/10.1007%2Fs11666-013-9895-x.pdf

  9. Enhancing Corn Productivity through Application of Vermi Tea as Foliar Spray

    Directory of Open Access Journals (Sweden)

    Stephen P. Bulalin

    2015-12-01

    Full Text Available One of the major commodities in the Province of Apayao is corn. In the municipality of Conner, a previous study conducted showed that corn farmers heavily rely on the use of inorganic fertilizers and still produce low yield. This study was then conducted to compare traditional farming against the use of an intervention using Vermi Tea as supplemental spray. Results of this endeavor showed that the farms applied with supplemental organic spray performed better that that of the usual farmer’s practice in various aspects of corn growth and yield. Findings show that vermi tea, when used as a foliar spray can significantly improve the growth and yield of corn . Due to the presence of plant growth regulators, and its ability to improve the condition of the soil, the corn farm sprayed with vermi tea produced taller corn crops with longer and thicker ears. As reflected in this study, corn when applied with the vermi tea can have an increased yield which can go as high as two tons/ha. More importantly, vermi tea promotes the use of organic fertilizer which does not entail high cost and can be prepared using agricultural wastes and other locally available materials. This will not only contribute to the reduction of the amount of total waste but will also help minimize the use of chemical fertilizers. The technology intervention promoted in this project complements and supports various government agency thrusts and priorities which are geared towards improving the agriculture industry, maintaining environmental quality and sustainable use of resources, climate change adaptation and mitigation; and production of excellent researches that will promote quality education and contribute to the upliftment of the country and encourage multisectoral/ multidisciplinary research along the priority areas like food safety and security among others.

  10. [APPLICATION OF TOPICAL HEMOGLOBIN SPRAY IN INFECTED POSTTRAUMATIC AND POSTOPERATIVE WOUNDS].

    Science.gov (United States)

    Marubivuc, Marin; Fumic, Nera; Laginja, Stanislava; Smokrovic, Eva; Bakota, Bore; Bekic, Marijo; Čoklo, Miran

    2016-01-01

    Posttraumatic and postoperative infective wounds that progress to chronic wounds can pose serious problem for the traumatized patient with reduced biological potential for healing. Also, due to the need for specific and individual approach to such a patient, they represent a challenge for physicians. The use of topical hemoglobin spray (Granulox®) with protective and supportive local action ensures and improves physiological conditions for healing, thus providing additional possibilities for adequate and safe healing of complicated infected wounds.

  11. Application of a topical vapocoolant spray decreases pain at the site of initial intradermal anaesthetic injection during ultrasound-guided breast needle biopsy

    International Nuclear Information System (INIS)

    Collado-Mesa, F.; Net, J.M.; Arheart, K.; Klevos, G.A.; Yepes, M.M.

    2015-01-01

    Aim: To assess whether the application of a topical vapocoolant spray immediately prior to initial intradermal anaesthetic injection during ultrasound-guided breast biopsy decreases pain at the site of the initial injection. Materials and methods: In this institutional review board-approved, Health Insurance Portability and Accountability Act (HIPAA)-compliant study, 50 women aged 49.1 ± 1.6 years (mean ± standard error) were recruited and provided written informed consent. Participants served as their own controls and were blinded as to whether a topical vapocoolant spray or a placebo was used immediately prior to the initial local anaesthetic injection at two separate biopsy sites. With the exception of the application of vapocoolant or placebo, the entire ultrasound-guided procedure was performed according to a routine protocol. Participants recorded pain at initial injection site on a visual analogue scale. General linear mixed models for repeated measures analysis of variance and a 0.05 significance level were used. Results: Application of topical vapocoolant spray was shown to significantly decrease pain at the site of initial intradermal anaesthetic injection as compared to placebo (p<0.001). Treatment effect was independent of age of the subject, race/ethnicity, operator, type of biopsy device, and histopathology result. No complications from vapocoolant spray use were reported. Conclusion: Application of a topical vapocoolant spray immediately prior to initial intradermal anaesthetic injection during ultrasound-guided breast biopsy significantly decreases pain at the site of the initial injection and could contribute to improve the patient's overall procedural experience. -- Highlights: •Topical vapocoolant spray decreased pain at site of initial anesthetic injection (

    spray use were reported

  12. Thermal infrared remote sensing sensors, methods, applications

    CERN Document Server

    Kuenzer, Claudia

    2013-01-01

    This book provides a comprehensive overview of the state of the art in the field of thermal infrared remote sensing. Temperature is one of the most important physical environmental variables monitored by earth observing remote sensing systems. Temperature ranges define the boundaries of habitats on our planet. Thermal hazards endanger our resources and well-being. In this book renowned international experts have contributed chapters on currently available thermal sensors as well as innovative plans for future missions. Further chapters discuss the underlying physics and image processing techni

  13. Early change in thermal perception is not a driver of anticipatory exercise pacing in the heat.

    Science.gov (United States)

    Barwood, Martin James; Corbett, Jo; White, Danny; James, Jason

    2012-10-01

    Initial power output declines significantly during exercise in hot conditions on attaining a rapid increase in skin temperature when exercise commences. It is unclear whether this initial reduced power is mediated consciously, through thermal perceptual cues, or is a subconscious process. The authors tested the hypothesis that improved thermal perception (feeling cooler and more comfortable) in the absence of a change in thermal state (ie, similar deep-body and skin temperatures between spray conditions) would alter pacing and 40 km cycling time trial (TT) performance. Eleven trained participants (mean (SD): age 30 (8.1) years; height 1.78 (0.06) m; mass 76.0 (8.3) kg) completed three 40 km cycling TTs in standardised conditions (32°C, 50% RH) with thermal perception altered prior to exercise by application of cold-receptor-activating menthol spray (MENTHOL SPRAY), in contrast to a separate control spray (CONTROL SPRAY) and no spray control (CON). Thermal perception, perceived exertion, thermal responses and cycling TT performance were measured. MENTHOL SPRAY induced feelings of coolness and improved thermal comfort before and during exercise. Skin temperature profile at the start of exercise was similar between sprays (CON-SPRAY 33.3 (1.1)°C and MENTHOL SPRAY 33.4 (0.4)°C, but different to CON 34.5 (0.5)°C), but there was no difference in the pacing strategy adopted. There was no performance benefit using MENTHOL SPRAY; cycling TT completion time for CON is 71.58 (6.21) min, for CON-SPRAY is 70.94 (6.06) min and for MENTHOL SPRAY is 71.04 (5.47) min. The hypothesis is rejected. Thermal perception is not a primary driver of early pacing during 40 km cycling TT in hot conditions in trained participants.

  14. Statistical and thermal physics with computer applications

    CERN Document Server

    Gould, Harvey

    2010-01-01

    This textbook carefully develops the main ideas and techniques of statistical and thermal physics and is intended for upper-level undergraduate courses. The authors each have more than thirty years' experience in teaching, curriculum development, and research in statistical and computational physics. Statistical and Thermal Physics begins with a qualitative discussion of the relation between the macroscopic and microscopic worlds and incorporates computer simulations throughout the book to provide concrete examples of important conceptual ideas. Unlike many contemporary texts on the

  15. Applications of thermal imaging in avian science

    OpenAIRE

    McCafferty, D.J.

    2013-01-01

    Thermal imaging, or infrared thermography, has been used in avian science since the 1960s. More than 30 species of birds, ranging in size from passerines to ratites, have been studied using this technology. The main strength of this technique is that it is a non-invasive and non-contact method of measuring surface temperature. Its limitations and measurement errors are well understood and suitable protocols have been developed for a variety of experimental settings. Thermal imaging has been u...

  16. Laser-assisted selective fusing of thermal sprayed Ni-based self-fluxing alloys by using high-power diode lasers

    Science.gov (United States)

    Chun, Eun-Joon; Kim, Min-Su; Nishikawa, Hiroshi; Park, Changkyoo; Suh, Jeong

    2018-03-01

    Fusing treatment of Ni-based self-fluxing alloys (Metco-16C and 1276F) was performed using high-power diode lasers to control the temperature of the substrate's surface in real time. The effects of the fusing treatment temperature on the microstructural change and hardness distribution were also investigated. For Metco-16C and 1276F, the macrostructural inhomogeneity (voids) within the thermal sprayed layer decreased considerably as the fusing temperature increased. For both self-fluxing alloys, the optimal temperature for fusing was approximately 1423 K (for Metco-16C) and 1373 K (for 1276F), both of which are within the solid state temperature range; these temperatures maximize the alloy hardness together with the macrostructural homogeneity. In this temperature range, the microstructure consists of a lamellar-structured matrix phase with fine (power diode laser system.

  17. Comparison of performance coatings thermally sprayed subject to testing adhesive wear; Comparacao de desempenho de revestimentos termoaspergidos submetidos a ensaios de desgaste adesivo

    Energy Technology Data Exchange (ETDEWEB)

    Marangoni, G.F.; Arnt, A.B.C.; Rocha, M.R. da, E-mail: gui-ferrari@hotmail.com [Universidade do Extremo Sul Catarinense (UNESC), Criciuma, SC (Brazil)

    2014-07-01

    In this work, the microstructural changes and wear resistance adhesive coatings obtained from powders thermally sprayed by high velocity oxy-fuel (HVOF) were evaluated. Based coatings chrome-nickel and tungsten-cobalt are applied in conditions subject to intense wear especially abrasive. With the aim of evaluate the performance of these coatings under conditions of adhesive wear, these coatings samples were tested by the standard ASTM G99. As test parameters were used: Tungsten carbide pin (SAE 52100) with 6 mm diameter, normal load of 50N and a tangential velocity of 0.5 m / s. The worn surfaces of the coatings were characterized by optical and scanning electron microscopy and X-ray diffraction. Results indicate that the performance front wear is related to the conditions of adhesion and uniformity of the coating applied. (author)

  18. Protection of Reinforced Concrete Structures of Waste Water Treatment Reservoirs with Stainless Steel Coating Using Arc Thermal Spraying Technique in Acidified Water.

    Science.gov (United States)

    Lee, Han-Seung; Park, Jin-Ho; Singh, Jitendra Kumar; Ismail, Mohamed A

    2016-09-03

    Waste water treatment reservoirs are contaminated with many hazardous chemicals and acids. Reservoirs typically comprise concrete and reinforcement steel bars, and the main elements responsible for their deterioration are hazardous chemicals, acids, and ozone. Currently, a variety of techniques are being used to protect reservoirs from exposure to these elements. The most widely used techniques are stainless steel plating and polymeric coating. In this study, a technique known as arc thermal spraying was used. It is a more convenient and economical method for protecting both concrete and reinforcement steel bar from deterioration in waste water treatment reservoirs. In this study, 316L stainless steel coating was applied to a concrete surface, and different electrochemical experiments were performed to evaluate the performance of coatings in different acidic pH solutions. The coating generated from the arc thermal spraying process significantly protected the concrete surface from corrosion in acidic pH solutions, owing to the formation of a double layer capacitance-a mixture of Cr 3+ enriched with Cr₂O₃ and Cr-hydroxide in inner and Fe 3+ oxide on the outer layer of the coating. The formation of this passive film is defective owing to the non-homogeneous 316L stainless steel coating surface. In the pH 5 solution, the growth of a passive film is adequate due to the presence of un-dissociated water molecules in the aqueous sulfuric acid solution. The coated surface is sealed with alkyl epoxide, which acts as a barrier against the penetration of acidic solutions. This coating exhibits higher impedance values among the three studied acidic pH solutions.

  19. Protection of Reinforced Concrete Structures of Waste Water Treatment Reservoirs with Stainless Steel Coating Using Arc Thermal Spraying Technique in Acidified Water

    Directory of Open Access Journals (Sweden)

    Han-Seung Lee

    2016-09-01

    Full Text Available Waste water treatment reservoirs are contaminated with many hazardous chemicals and acids. Reservoirs typically comprise concrete and reinforcement steel bars, and the main elements responsible for their deterioration are hazardous chemicals, acids, and ozone. Currently, a variety of techniques are being used to protect reservoirs from exposure to these elements. The most widely used techniques are stainless steel plating and polymeric coating. In this study, a technique known as arc thermal spraying was used. It is a more convenient and economical method for protecting both concrete and reinforcement steel bar from deterioration in waste water treatment reservoirs. In this study, 316L stainless steel coating was applied to a concrete surface, and different electrochemical experiments were performed to evaluate the performance of coatings in different acidic pH solutions. The coating generated from the arc thermal spraying process significantly protected the concrete surface from corrosion in acidic pH solutions, owing to the formation of a double layer capacitance—a mixture of Cr3+ enriched with Cr2O3 and Cr-hydroxide in inner and Fe3+ oxide on the outer layer of the coating. The formation of this passive film is defective owing to the non-homogeneous 316L stainless steel coating surface. In the pH 5 solution, the growth of a passive film is adequate due to the presence of un-dissociated water molecules in the aqueous sulfuric acid solution. The coated surface is sealed with alkyl epoxide, which acts as a barrier against the penetration of acidic solutions. This coating exhibits higher impedance values among the three studied acidic pH solutions.

  20. Wastewater application by spray irrigation on a field southeast of Tallahassee, Florida; effects on ground-water quality and quantity, 1980-82

    Science.gov (United States)

    Elder, J.F.; Hunn, J.D.; Calhoun, C.W.

    1985-01-01

    A field southeast of Tallahassee, Florida, used for land application of wastewater by spray irrigation was the site of a ground-water monitoring study to determine effects of spray irrigation on water-table elevations and ground-water quality. The study was conducted during 1980-82 in cooperation with the City of Tallahassee. The wastewater has relatively high concentrations of chloride, nitrogen, phosphorus, organic carbon , coliform bacteria, sodium, and potassium. These substances are usually attenuated before they can impact the ground water. However, increases in chloride and nitrate-nitrogen were evident in ground water in some of the monitoring wells during the study. Chloride concentrations increased five-fold or more in some wells directly affected by spray irrigation, and nitrate-nitrogen concentrations increased eight-fold or more. Ground-water levels in the area of the spray field fluctuated over a range of several feet. These fluctuations were affected somewhat by spray irrigation, but the primary control on water levels was rainfall. As of December 1982, constituents introduced to the system by spray irrigation of effluent had not exceeded drinking water standard in the ground water. However, the system had not yet stabilized and more changes in ground-water quality could be expected. (USGS)

  1. Thermal storage technologies for solar industrial process heat applications

    Science.gov (United States)

    Gordon, L. H.

    1979-01-01

    The state-of-the-art of thermal storage subsystems for the intermediate and high temperature (100 C to 600 C) solar industrial process heat generation is presented. Primary emphasis is focused on buffering and diurnal storage as well as total energy transport. In addition, advanced thermal storage concepts which appear promising for future solar industrial process heat applications are discussed.

  2. Microstructures and properties of double-ceramic-layer thermal barrier coatings of La2(Zr0.7Ce0.3)2O7/8YSZ made by atmospheric plasma spraying

    Science.gov (United States)

    Chen, Shuhai; Xiang, Jianying; Huang, Jihua; Zhao, Xingke

    2015-06-01

    A double-ceramic-layer (DCL) thermal barrier coatings (TBC) of La2(Zr0.7Ce0.3)2O7/8YSZ (LZ7C3/8YSZ) was prepared by atmospheric plasma spraying (APS). The phase structure, composition, thermal conductivity, surface and cross-sectional morphologies, adhesion strength and thermal shock behavior of the LZ7C3/8YSZ coating were investigated. The X-ray diffraction pattern showed that the phase structures of top coat LZ7C3 was different from the powder for spraying, which consists of pyrochlore LZ and fluorite LC structures. Main peaks between LZ and LC in as-sprayed LZ7C3 have almost overlapping diffracted angles and approximately equal diffracted intensity. Thermal shock lifetime and adhesion strength of the DCL LZ7C3/8YSZ coating are enhanced significantly as compared to single LZ7C3 coating, and are very close to that of single 8YSZ coating. The mechanisms of performance improvement are considered to be effictive reduction of stress concentration between substrate and LZ7C3 coating by 8YSZ buffer effect, and the gentle thermal gradient initiated at the time of quenching in water. The DCL LZ7C3/8YSZ coating has lower thermal conductivity than 8YSZ, which was only 25% of 8YSZ bulk material and 65% of 8YSZ coating by APS.

  3. Handheld and automated ultrasonic spray deposition of conductive PEDOT:PSS films and their application in AC EL devices

    NARCIS (Netherlands)

    Ely, Fernando; Matsumoto, Agatha; Zoetebier, Bram; Peressinotto, Valdirene S.; Hirata, Marcelo Kioshi; de Sousa, Douglas A.; Maciel, Rubens

    2014-01-01

    In this contribution we explore the spray deposition technique to achieve smooth films based on the conductive polymer PEDOT:PSS. Two different spray systems were used and compared namely: (a) handheld airbrush and (b) automated ultrasonic spray system. For each system a number of parameters were

  4. Protection by high velocity thermal spraying coatings on thick walled permanent and interim store components for the diminution of repairs, corrosion and costs 'SHARK'. Overview at the end of the project; Schutz durch Hochgeschwindigkeitsflammspritzschichten auf dickwandigen End- und Zwischenlagerbauteilen zur Reduktion von Reparaturen, Korrosion und Kosten 'SHARK'. Ein Ueberblick zum Abschluss des Projektes

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, Sabine; Hassel, Thomas; Bach, Friedrich-Wilhelm [Unterwassertechnikum Hannover, Garbsen (Germany). Inst. fuer Werkstoffkunde; Steinwarz, Wolfgang; Dyllong, Nobert; Tragsdorf, Inga Maren [Siempelkamp Nukleartechnik GmbH, Krefeld (Germany)

    2012-04-15

    The corrosion protection of the internal space of thick-walled interim and permanent storage facility components, such as Castor {sup copyright} containers, are ensured nowadays by a galvanic nickel layer. The method has proved itself and protects the base material of the containers at the underwater loading in the Nuclear power station from a corrosive attack. Although, the galvanic nickel plating is a relatively time consuming method, it lasts for several days for each container, and is with a layer thickness of 1,000 {mu}m also expensive. To develop an alternative, faster and more economical method, a BMBF research project named - 'SHARK - protection by high velocity thermal spraying layers on thick-walled permanent and interim store components for the diminution of repairs, corrosion and costs' in cooperation between Siempelkamp Nukleartechnik GmbH and the Institute of Materials Science of the Leibniz University of Hanover was established to investigate the suitability of the high velocity oxy fuel spraying technology (HVOF) for the corrosion protective coating of thickwalled interim and permanent storage facility components. Since the permanent storage depot components are manufactured from cast iron with globular graphite, this material was exclusively used as a base material in this project. The evaluation of the economical features of the application of different nickel base spraying materials on cast iron substratum was in focus, as well as the scientific characterization of the coating systems with regard to the corrosion protective properties. Furthermore, the feasibility of the transfer of the laboratory results on a large industrial setup as well as a general suitability of the coating process for a required repair procedure was to be investigated. The preliminary examination program identified chromium containing spraying materials as successful. Results of the preliminary examination program have been used for investigations with the CASOIK

  5. Study of the droplet coalescence phenomenon in spray systems used for nuclear reactor applications

    International Nuclear Information System (INIS)

    Rabe, Ch.

    2009-01-01

    During the course of a hypothetical severe accident in a Pressurized Water Reactor (PWR), spraying systems are used to preserve the reactor containment integrity. The efficiency of these sprays depends in particular on droplet characteristics (sizes and velocities), which may evolve during settling, in particular because of coalescence. The evolution of the droplet histogram thus depends on the outcome of binary droplet collision, which is the focus of this study. Our approach required building up an experimental setup which allowed to identify with precision the various collision outcomes: coalescence, stretching or reflexive separation and bouncing. Physical conditions for these regimes to appear were mapped in terms of the three main parameters used in literature: the Weber number, the impact parameter and the diameters ratio. These experimental results were unified through a new, called 'symmetric', Weber number, defined as the ratio of the total kinetic energy of the two drops in the frame of the mass center to the their total surface energy. On the basis of this Weber number, three new models were then formulated in order to describe transitions between the main outcomes for drops with various sizes. These models are in good agreement with our experimental results. Our study focused then on the influence of ambient gas conditions on collision outcomes. In two different sets of experiments (under different pressures and with various helium concentrations), the bouncing outcome was identified. The influence of gas phase properties (density and viscosity) was identified and an empirical correlation describing the evolution of this regime with gaseous parameters was derived. All results were finally applied in a prospective analysis of the interaction between two sprays. (author)

  6. Application of Plasma Sprayed Zirconia Coating in Dental Implant: Study in Implant.

    Science.gov (United States)

    Huang, Zhengfei; Wang, Zhifeng; Li, Chuanhua; Yin, Kaifeng; Hao, Dan; Lan, Jing

    2018-01-05

    The aim was to investigate the osseointegration of a novel coating-plasma-sprayed nanostructured zirconia (NSZ) in dental implant. Nanostructured zirconia coating on non-thread titanium implant was prepared by plasma spraying, the implant surface morphology, surface roughness and wettability were measured. In vivo, nanostructured zirconia-coated implants were inserted in rabbit tibia and animals were respectively sacrificed at 2, 4, 8 and 12 weeks after implantation. The bond strength between implant and bone was measured by removal torque (RTQ) test. The osseointegration was observed by scanning electron microscopy (SEM), micro computed tomography (Micro CT) and histological analyses. Quantified parameters were calculated, including removal torque, Bone Volume to Tissue Volume (BV/TV), Trabecular Thickness (Tb. Th), Trabecular Number (Tb. N), Trabecular Separation/Spacing (Tb. Sp), and Bone-Implant contact (BIC) percentage. The statistical differences were detected by two-tail Mann-Whitney U test (SPSS 20.0). The surface roughness (1.58µm) and wettability (54.61°) of nanostructured zirconia coated implant was more suitable than those of titanium implant (0.598µm and 74.38°) for osseointegration and hierarchical surface morphology could be seen on zirconia coating. The histological analyses showed that zirconia coated implant induced earlier and more condensed bone formation than titanium implant at 2 and 4 weeks. Quantified parameters showed the significant differences between these two groups at early healing period, but the differences between these two groups decreased with the increase of healing period. All these results demonstrated that plasma sprayed zirconia coated implant induced better bone formation than titanium implant at early stage.

  7. BN Nanosheet/Polymer Films with Highly Anisotropic Thermal Conductivity for Thermal Management Applications.

    Science.gov (United States)

    Wu, Yuanpeng; Xue, Ye; Qin, Si; Liu, Dan; Wang, Xuebin; Hu, Xiao; Li, Jingliang; Wang, Xungai; Bando, Yoshio; Golberg, Dmitri; Chen, Ying; Gogotsi, Yury; Lei, Weiwei

    2017-12-13

    The development of advanced thermal transport materials is a global challenge. Two-dimensional nanomaterials have been demonstrated as promising candidates for thermal management applications. Here, we report a boron nitride (BN) nanosheet/polymer composite film with excellent flexibility and toughness prepared by vacuum-assisted filtration. The mechanical performance of the composite film is highly flexible and robust. It is noteworthy that the film exhibits highly anisotropic properties, with superior in-plane thermal conductivity of around 200 W m -1 K -1 and extremely low through-plane thermal conductivity of 1.0 W m -1 K -1 , making this material an excellent candidate for thermal management in electronics. Importantly, the composite film shows fire-resistant properties. The newly developed unconventional flexible, tough, and refractory BN films are also promising for heat dissipation in a variety of applications.

  8. Material design of ceramic coating by plasma spray method

    International Nuclear Information System (INIS)

    Nakamichi, M.; Kawamura, H.; Takabatake, T.

    1998-01-01

    In the ceramic coating on substrate, cracking and peeling occur due to the difference of thermal expansion between substrate material and coating material. For evaluation of peeling property of plasma sprayed coating, it is demanded that thermal properties of plasma sprayed coating are estimated in detail. In this study, the results of comparison of thermal properties between bulk material and plasma sprayed material are investigated to design the ceramic coating quantitatively. Thermal conductivity of plasma sprayed MgO.Al 2 O 3 is decreased by approximately 50% to that of sintered MgO.Al 2 O 3 . Thermal conductivity of plasma sprayed 410SS agreed well with the calculation results of relation between porosity and thermal conductivity of iron sintered material. Thermal expansions of atmospheric plasma sprayed MgO.Al 2 O 3 and bulk 410SS, respectively. Therefore, as to material design on ceramic coating, it was made clear that thermal conductivity is more important than thermal expansion. (orig.)

  9. Thermal energy storage using phase change materials fundamentals and applications

    CERN Document Server

    Fleischer, Amy S

    2015-01-01

    This book presents a comprehensive introduction to the use of solid‐liquid phase change materials to store significant amounts of energy in the latent heat of fusion. The proper selection of materials for different applications is covered in detail, as is the use of high conductivity additives to enhance thermal diffusivity. Dr. Fleischer explores how applications of PCMS have expanded over the past 10 years to include the development of high efficiency building materials to reduce heating and cooling needs, smart material design for clothing, portable electronic systems thermal management, solar thermal power plant design and many others. Additional future research directions and challenges are also discussed.

  10. Doped nanocrystalline ZnO powders for non-linear resistor applications by spray pyrolysis method.

    Science.gov (United States)

    Hembram, Kaliyan; Vijay, R; Rao, Y S; Rao, T N

    2009-07-01

    Homogeneous and doped nanocrystalline ZnO powders (30-200 nm) were synthesized by spray pyrolysis technique. The spray pyrolysed powders were calcined in the temperature range of 500-750 degrees C. Formation of insulating pyrochlore phase started from 700 degrees C during the calcination itself. The calcined powders were compacted and sintered at different temperatures ranging from 900-1200 degrees C for 0.5-4 h. The densification behavior was found to be dependent on calcination temperature of the nanopowder. The resulting discs were found to have density (5.34-5.62 g/cc) in the range of 96-99% of theoretical density. The breakdown voltage value obtained for the nanopowder based non-linear resistor is 10.3 kV/cm with low leakage current density of 0.7 microA/cm2 and coefficient of nonlinearity as high as 193. The activation energy for grain growth of the doped ZnO nanopowder powders is 449.4 +/- 15 kJ/mol.

  11. Microencapsulation of Nigella sativa oleoresin by spray drying for food and nutraceutical applications.

    Science.gov (United States)

    Edris, Amr E; Kalemba, Danuta; Adamiec, Janusz; Piątkowski, Marcin

    2016-08-01

    Oleoresin of Nigella sativa L. (Black cumin) was obtained from the seeds using hexane extraction at room temperature. The oleoresin was emulsified in an aqueous solution containing gum Arabic/maltodextrin (1:1 w/w) and then encapsulated in powder form by spray drying. The characteristics of the obtained powder including moisture content, bulk density, wettability, morphology, encapsulation efficiency were evaluated. The effect of the spray drying on the chemical composition of the volatile oil fraction of N. sativa oleoresin was also evaluated using gas chromatographic-mass spectroscopic analysis. Results indicated that the encapsulation efficiency of the whole oleoresin in the powder can range from 84.2±1.5% to 96.2±0.2% depending on the conditions of extracting the surface oil from the powder. On the other hand the encapsulation efficiency of the volatile oil fraction was 86.2% ±4.7. The formulated N. sativa L. oleoresin powder can be used in the fortification of processed food and nutraceuticals. Copyright © 2016 Elsevier Ltd. All rights reserved.

  12. Investigations on microstructural and optical properties of CdS films fabricated by a low-cost, simplified spray technique using perfume atomizer for solar cell applications

    Energy Technology Data Exchange (ETDEWEB)

    Ravichandran, K.; Philominathan, P. [PG and Research Department of Physics, AVVM, Sri Pushpam College, Poondi, Thanjavur District, Tamil Nadu (India)

    2008-11-15

    Good quality CdS films were fabricated by employing a simplified spray pyrolysis technique using perfume atomizer. CdS films have been deposited from aqueous solutions of sulphur and cadmium, keeping the molar concentrations of S:Cd = 0.01:0.01, 0.02:0.02, 0.04:0.04 and 0.06:0.06 in the starting solutions. The structural studies reveal that the S:Cd concentration has a strong influence on the microstructural characteristics of the sprayed CdS films. It was found that there is a transition in the preferred orientation from (0 0 2) plane to (1 0 1) plane when S:Cd molar concentration increases. The SEM images depict that the films are uniform and homogeneous. All the films have high optical transmittance (>80%) in the visible range. The optical band gap values are found to be in the range of 2.46-2.52 eV. CdS films fabricated by this simple and economic spray technique without using any carrier gas are found to be good in structural and optical properties which are desirable for photovoltaic applications. Hence, this simplified version of spray technique can be considered as an economic alternative to conventional spray pyrolysis (using carrier gas), for the mass production of low-cost, large area CdS coatings for solar cell applications. (author)

  13. Gas Dynamic Spray Technology Demonstration Project Management. Joint Test Report

    Science.gov (United States)

    Lewis, Pattie

    2011-01-01

    The standard practice for protecting metallic substrates in atmospheric environments is the use of an applied coating system. Current coating systems used across AFSPC and NASA contain volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). These coatings are sUbject to environmental regulations at the Federal and State levels that limit their usage. In addition, these coatings often cannot withstand the high temperatures and exhaust that may be experienced by Air Force Space Command (AFSPC) and NASA structures. In response to these concerns, AFSPC and NASA have approved the use of thermal spray coatings (TSCs). Thermal spray coatings are extremely durable and environmentally friendly coating alternatives, but utilize large cumbersome equipment for application that make the coatings difficult and time consuming to repair. Other concerns include difficulties coating complex geometries and the cost of equipment, training, and materials. Gas Dynamic Spray (GOS) technology (also known as Cold Spray) was evaluated as a smaller, more maneuverable repair method as well as for areas where thermal spray techniques are not as effective. The technology can result in reduced maintenance and thus reduced hazardous materials/wastes associated with current processes. Thermal spray and GOS coatings also have no VOCs and are environmentally preferable coatings. The primary objective of this effort was to demonstrate GDS technology as a repair method for TSCs. The aim was that successful completion of this project would result in approval of GDS technology as a repair method for TSCs at AFSPC and NASA installations to improve corrosion protection at critical systems, facilitate easier maintenance activity, extend maintenance cycles, eliminate flight hardware contamination, and reduce the amount of hazardous waste generated.

  14. Status of emergency spray modelling in the integral code ASTEC

    International Nuclear Information System (INIS)

    Plumecocq, W.; Passalacqua, R.

    2001-01-01

    Containment spray systems are emergency systems that would be used in very low probability events which may lead to severe accidents in Light Water Reactors. In most cases, the primary function of the spray would be to remove heat and condense steam in order to reduce pressure and temperature in the containment building. Spray would also wash out fission products (aerosols and gaseous species) from the containment atmosphere. The efficiency of the spray system in the containment depressurization as well as in the removal of aerosols, during a severe accident, depends on the evolution of the spray droplet size distribution with the height in the containment, due to kinetic and thermal relaxation, gravitational agglomeration and mass transfer with the gas. A model has been developed taking into account all of these phenomena. This model has been implemented in the ASTEC code with a validation of the droplets relaxation against the CARAIDAS experiment (IPSN). Applications of this modelling to a PWR 900, during a severe accident, with special emphasis on the effect of spray on containment hydrogen distribution have been performed in multi-compartment configuration with the ASTEC V0.3 code. (author)

  15. Thermal Properties and Phonon Spectral Characterization of Synthetic Boron Phosphide for High Thermal Conductivity Applications.

    Science.gov (United States)

    Kang, Joon Sang; Wu, Huan; Hu, Yongjie

    2017-12-13

    Heat dissipation is an increasingly critical technological challenge in modern electronics and photonics as devices continue to shrink to the nanoscale. To address this challenge, high thermal conductivity materials that can efficiently dissipate heat from hot spots and improve device performance are urgently needed. Boron phosphide is a unique high thermal conductivity and refractory material with exceptional chemical inertness, hardness, and high thermal stability, which holds high promises for many practical applications. So far, however, challenges with boron phosphide synthesis and characterization have hampered the understanding of its fundamental properties and potential applications. Here, we describe a systematic thermal transport study based on a synergistic synthesis-experimental-modeling approach: we have chemically synthesized high-quality boron phosphide single crystals and measured their thermal conductivity as a record-high 460 W/mK at room temperature. Through nanoscale ballistic transport, we have, for the first time, mapped the phonon spectra of boron phosphide and experimentally measured its phonon mean free-path spectra with consideration of both natural and isotope-pure abundances. We have also measured the temperature- and size-dependent thermal conductivity and performed corresponding calculations by solving the three-dimensional and spectral-dependent phonon Boltzmann transport equation using the variance-reduced Monte Carlo method. The experimental results are in good agreement with that predicted by multiscale simulations and density functional theory, which together quantify the heat conduction through the phonon mode dependent scattering process. Our finding underscores the promise of boron phosphide as a high thermal conductivity material for a wide range of applications, including thermal management and energy regulation, and provides a detailed, microscopic-level understanding of the phonon spectra and thermal transport mechanisms of

  16. Spray-Dried Cellulose Nanofibril-Reinforced Polypropylene Composites for Extrusion-Based Additive Manufacturing: Nonisothermal Crystallization Kinetics and Thermal Expansion

    Directory of Open Access Journals (Sweden)

    Lu Wang

    2018-02-01

    Full Text Available Isotactic polypropylene (iPP is a versatile polymer. It accounts for the second-largest polymer consumption worldwide. However, iPP is difficult to 3D print via extrusion-based processing. This is attributable to its rapid crystallization rate. In this study, spray-dried cellulose nanofibrils (SDCNF and maleic anhydride polypropylene (MAPP were investigated to reveal their effects on the nonisothermal crystallization kinetics and thermal expansion of iPP. SDCNF at 3 wt % and 30 wt % accelerated the crystallization rate of iPP, while SDCNF at 10 wt % retarded the crystallization rate by restricting crystal growth and moderately increasing the nucleation density of iPP. Additionally, adding MAPP into iPP/SDCNF composites accelerated the crystallization rate of iPP. The effective activation energy of iPP increased when more than 10 wt % SDCNF was added. Scanning electron microscopy and polarized light microscopy results indicated that high SDCNF content led to a reduced gap size among SDCNF, which hindered the iPP crystal growth. The coefficient of thermal expansion of iPP/SDCNF10% was 11.7% lower than the neat iPP. In summary, SDCNF, at 10 wt %, can be used to reduce the warping of iPP during extrusion-based additive manufacturing.

  17. Development and validation of an n-dodecane skeletal mechanism for spray combustion applications

    KAUST Repository

    Luo, Zhaoyu

    2014-03-04

    n-Dodecane is a promising surrogate fuel for diesel engine study because its physicochemical properties are similar to those of the practical diesel fuels. In the present study, a skeletal mechanism for n-dodecane with 105 species and 420 reactions was developed for spray combustion simulations. The reduction starts from the most recent detailed mechanism for n-alkanes consisting of 2755 species and 11,173 reactions developed by the Lawrence Livermore National Laboratory. An algorithm combining direct relation graph with expert knowledge (DRGX) and sensitivity analysis was employed for the present skeletal reduction. The skeletal mechanism was first extensively validated in 0-D and 1-D combustion systems, including auto-ignition, jet stirred reactor (JSR), laminar premixed flame and counter flow diffusion flame. Then it was coupled with well-established spray models and further validated in 3-D turbulent spray combustion simulations under engine-like conditions. These simulations were compared with the recent experiments with n-dodecane as a surrogate for diesel fuels. It can be seen that combustion characteristics such as ignition delay and flame lift-off length were well captured by the skeletal mechanism, particularly under conditions with high ambient temperatures. Simulations also captured the transient flame development phenomenon fairly well. The results further show that ignition delay may not be the only factor controlling the stabilisation of the present flames since a good match in ignition delay does not necessarily result in improved flame lift-off length prediction. The work of Zhaoyu Luo, Sibendu Som, Max Plomer, William J. Pitz, Douglas E. Longman and Tianfeng Lu was authored as part of their official duties as Employees of the United States Government and is therefore a work of the United States Government. In accordance with 17 USC. 105, no copyright protection is available for such works under US Law. S. Mani Sarathy hereby waives his right to

  18. Development and Application of Binary Suspensions in the Ternary System Cr2O3-TiO2-Al2O3 for S-HVOF Spraying

    Science.gov (United States)

    Potthoff, Annegret; Kratzsch, Robert; Barbosa, Maria; Kulissa, Nick; Kunze, Oliver; Toma, Filofteia-Laura

    2018-03-01

    Compositions in the system Cr2O3-TiO2-Al2O3 are among the most used ceramic materials for thermally sprayed coating solutions. Cr2O3 coatings present good sliding wear resistance; Al2O3 coatings show excellent insulation behavior and TiO2 striking corrosion properties. In order to combine these properties, coatings containing more than one oxide are highly interesting. The conventional spraying process is limited to the availability of binary feedstock powders with defined compositions. The use of suspensions offers the opportunity for tailor-made chemical compositions: within the triangle of Cr2O3-TiO2-Al2O3, each mixture of oxides can be created. Criteria for the selection of raw materials as well as the relevant aspects for the development of binary suspensions in the Cr2O3-TiO2-Al2O3 system to be used as feedstock for thermal spraying are presented. This formulation of binary suspensions required the development of water-based single-oxide suspensions with suitable behavior; otherwise, the interaction between the particles while mixing could lead up to a formation of agglomerates, which affect both the stability of the spray process and the coating properties. For the validation of this formulation procedure, binary Cr2O3-TiO2 and Al2O3-TiO2 suspensions were developed and sprayed using the S-HVOF process. The binary coatings were characterized and discussed in terms of microstructure and microhardness.

  19. Thermal Properties of Carbon Nanotube–Copper Composites for Thermal Management Applications

    Directory of Open Access Journals (Sweden)

    Jia Chengchang

    2010-01-01

    Full Text Available Abstract Carbon nanotube–copper (CNT/Cu composites have been successfully synthesized by means of a novel particles-compositing process followed by spark plasma sintering (SPS technique. The thermal conductivity of the composites was measured by a laser flash technique and theoretical analyzed using an effective medium approach. The experimental results showed that the thermal conductivity unusually decreased after the incorporation of CNTs. Theoretical analyses revealed that the interfacial thermal resistance between the CNTs and the Cu matrix plays a crucial role in determining the thermal conductivity of bulk composites, and only small interfacial thermal resistance can induce a significant degradation in thermal conductivity for CNT/Cu composites. The influence of sintering condition on the thermal conductivity depended on the combined effects of multiple factors, i.e. porosity, CNTs distribution and CNT kinks or twists. The composites sintered at 600°C for 5 min under 50 MPa showed the maximum thermal conductivity. CNT/Cu composites are considered to be a promising material for thermal management applications.

  20. Carbohydrates in plant immunity and plant protection: roles and potential application as foliar sprays.

    Science.gov (United States)

    Trouvelot, Sophie; Héloir, Marie-Claire; Poinssot, Benoît; Gauthier, Adrien; Paris, Franck; Guillier, Christelle; Combier, Maud; Trdá, Lucie; Daire, Xavier; Adrian, Marielle

    2014-01-01

    Increasing interest is devoted to carbohydrates for their roles in plant immunity. Some of them are elicitors of plant defenses whereas other ones act as signaling molecules in a manner similar to phytohormones. This review first describes the main classes of carbohydrates associated to plant immunity, their role and mode of action. More precisely, the state of the art about perception of "PAMP, MAMP, and DAMP (Pathogen-, Microbe-, Damage-Associated Molecular Patterns) type" oligosaccharides is presented and examples of induced defense events are provided. A particular attention is paid to the structure/activity relationships of these compounds. The role of sugars as signaling molecules, especially in plant microbe interactions, is also presented. Secondly, the potentialities and limits of foliar sprays of carbohydrates to stimulate plant immunity for crop protection against diseases are discussed, with focus on the roles of the leaf cuticle and phyllosphere microflora.

  1. Synthesis of nanosized vanadium pentoxide/carbon composites by spray pyrolysis for electrochemical capacitor application

    International Nuclear Information System (INIS)

    Wang Bei; Konstantinov, Konstantin; Wexler, David; Liu Hao; Wang Guoxiu

    2009-01-01

    Nanostructured vanadium pentoxide/carbon (V 2 O 5 /carbon) composite powders with enhanced specific capacitance were synthesized by the spray pyrolysis technique. Electrochemical properties were examined by the cyclic voltammetry technique. Following analysis of powders sprayed at different temperatures, composite powders obtained at an optimum temperature of 450 deg. C yielded a maximum specific capacitance of 295 F g -1 in 2 M KCl electrolyte at a 5-mV s -1 scan rate. The weight percentage of carbon-related species was 2.7 wt% in this V 2 O 5 /carbon composite, as detected by thermogravimetric analysis (TGA) and confirmed by transmission electron microscope energy dispersive spectroscopy (TEM-EDS) analysis. Following initial X-ray diffraction (XRD) characterization, scanning electron microscope (SEM), TEM and high-resolution TEM (HRTEM) imaging revealed a specific morphology of spherical shell agglomerates of V 2 O 5 nanorods and nanoribbons, with each shell comprising a network of these one- and two-dimensional nanoparticles in an amorphous carbon matrix. The V 2 O 5 network was not fully dense, and the majority of the nanorod sizes were in the range of 50-150 nm, with additional long nanoribbons extending from the outsides of the spherical shells. The specific surface area was 18 m 2 g -1 for the composite powders, and the pore size distribution revealed that the majority of pores had diameters in the range of 40-50 A, which was relatively larger than the pore diameters obtained at 500 deg. C and would be beneficial for electrochemical performance. The enhancement of the specific capacitance in V 2 O 5 /carbon composites was attributed to the distribution of amorphous carbon throughout the V 2 O 5 and the particular open nanostructure

  2. BOOK REVIEW: Infrared Thermal Imaging: Fundamentals, Research and Applications Infrared Thermal Imaging: Fundamentals, Research and Applications

    Science.gov (United States)

    Planinsic, Gorazd

    2011-09-01

    Ten years ago, a book with a title like this would be interesting only to a narrow circle of specialists. Thanks to rapid advances in technology, the price of thermal imaging devices has dropped sharply, so they have, almost overnight, become accessible to a wide range of users. As the authors point out in the preface, the growth of this area has led to a paradoxical situation: now there are probably more infrared (IR) cameras sold worldwide than there are people who understand the basic physics behind them and know how to correctly interpret the colourful images that are obtained with these devices. My experience confirms this. When I started using the IR camera during lectures on the didactics of physics, I soon realized that I needed more knowledge, which I later found in this book. A wide range of potential readers and topical areas provides a good motive for writing a book such as this one, but it also represents a major challenge for authors, as compromises in the style of writing and choice of topics are required. The authors of this book have successfully achieved this, and indeed done an excellent job. This book addresses a wide range of readers, from engineers, technicians, and physics and science teachers in schools and universities, to researchers and specialists who are professionally active in the field. As technology in this area has made great progress in recent times, this book is also a valuable guide for those who opt to purchase an infrared camera. Chapters in this book could be divided into three areas: the fundamentals of IR thermal imaging and related physics (two chapters); IR imaging systems and methods (two chapters) and applications, including six chapters on pedagogical applications; IR imaging of buildings and infrastructure, industrial applications, microsystems, selected topics in research and industry, and selected applications from other fields. All chapters contain numerous colour pictures and diagrams, and a rich list of relevant

  3. Droplets and sprays

    CERN Document Server

    Sazhin, Sergei

    2014-01-01

    Providing a clear and systematic description of droplets and spray dynamic models, this book maximises reader insight into the underlying physics of the processes involved, outlines the development of new physical and mathematical models, and broadens understanding of interactions between the complex physical processes which take place in sprays. Complementing approaches based on the direct application of computational fluid dynamics (CFD), Droplets and Sprays treats both theoretical and practical aspects of internal combustion engine process such as the direct injection of liquid fuel, subcritical heating and evaporation. Includes case studies that illustrate the approaches relevance to automotive applications,  it is also anticipated that the described models can find use in other areas such as in medicine and environmental science.

  4. Thermal conductivity theory, properties, and applications

    CERN Document Server

    Tritt, Terry M

    2006-01-01

    It has been almost thirty years since the publication of a book that is entirely dedicated to the theory, description, characterization and measurement of the thermal conductivity of solids. The recent discovery of new materials which possess more complex crystal structures and thus more complicated phonon scattering mechanisms have brought innovative challenges to the theory and experimental understanding of these new materials. With the development of new and novel solid materials and new measurement techniques, this book will serve as a current and extensive resource to the next generation

  5. Commercial application of thermal protection system technology

    Science.gov (United States)

    Dyer, Gordon L.

    1991-01-01

    The thermal protection system process technology is examined which is used in the manufacture of the External Tank for the Space Shuttle system and how that technology is applied by private business to create new products, new markets, and new American jobs. The term 'technology transfer' means different things to different people and has become one of the buzz words of the 1980s and 1990s. Herein, technology transfer is defined as a means of transferring technology developed by NASA's prime contractors to public and private sector industries.

  6. Measurement of electro-sprayed 238 and 239+240 plutonium isotopes using 4π-alpha spectrometry. Application to environmental samples

    International Nuclear Information System (INIS)

    Charmoille-Roblot, M.

    1999-01-01

    A new protocol for plutonium deposition using the electro-spray technique coupled with 4π-α spectrometry is proposed to improve the detection limit, shorten the counting time. In order to increase the detection efficiency, it was proposed to measure 238 and 239+240 plutonium isotopes electro-sprayed deposit simultaneously on both sides of the source support, that must be as transparent as possible to alpha-emissions, in a two-alpha detectors chamber. A radiochemical protocol was adapted to electro-spray constraints and a very thin carbon foil was selected for 4π -alpha spectrometry. The method was applied to a batch of sediment samples and gave the same results as an electrodeposited source measured using conventional alpha spectrometry with a 25 % gain on counting time and 10 % on plutonium 238 detection limit. Validation and application of the technique have been made on reference samples. (author)

  7. Thermal conductivity analysis and applications of nanocellulose materials

    Science.gov (United States)

    Uetani, Kojiro; Hatori, Kimihito

    2017-01-01

    Abstract In this review, we summarize the recent progress in thermal conductivity analysis of nanocellulose materials called cellulose nanopapers, and compare them with polymeric materials, including neat polymers, composites, and traditional paper. It is important to individually measure the in-plane and through-plane heat-conducting properties of two-dimensional planar materials, so steady-state and non-equilibrium methods, in particular the laser spot periodic heating radiation thermometry method, are reviewed. The structural dependency of cellulose nanopaper on thermal conduction is described in terms of the crystallite size effect, fibre orientation, and interfacial thermal resistance between fibres and small pores. The novel applications of cellulose as thermally conductive transparent materials and thermal-guiding materials are also discussed. PMID:29152020

  8. Compound Refractive Lenses for Thermal Neutron Applications

    Energy Technology Data Exchange (ETDEWEB)

    Gary, Charles K.

    2013-11-12

    This project designed and built compound refractive lenses (CRLs) that are able to focus, collimate and image using thermal neutrons. Neutrons are difficult to manipulate compared to visible light or even x rays; however, CRLs can provide a powerful tool for focusing, collimating and imaging neutrons. Previous neutron CRLs were limited to long focal lengths, small fields of view and poor resolution due to the materials available and manufacturing techniques. By demonstrating a fabrication method that can produce accurate, small features, we have already dramatically improved the focal length of thermal neutron CRLs, and the manufacture of Fresnel lens CRLs that greatly increases the collection area, and thus efficiency, of neutron CRLs. Unlike a single lens, a compound lens is a row of N lenslets that combine to produce an N-fold increase in the refraction of neutrons. While CRLs can be made from a variety of materials, we have chosen to mold Teflon lenses. Teflon has excellent neutron refraction, yet can be molded into nearly arbitrary shapes. We designed, fabricated and tested Teflon CRLs for neutrons. We demonstrated imaging at wavelengths as short as 1.26 ? with large fields of view and achieved resolution finer than 250 μm which is better than has been previously shown. We have also determined designs for Fresnel CRLs that will greatly improve performance.

  9. Thermal properties and application of potential lithium silicate breeder materials

    International Nuclear Information System (INIS)

    Skokan, A.; Wedemeyer, H.; Vollath, D.; Gunther, E.

    1987-01-01

    Phase relations, thermal stability and preparation methods of the Li 2 O-rich silicates Li 8 SiO 6 and ''Li 6 SiO 5 '' have been investigated experimentally, the application of these compounds as solid breeder materials is discussed. In the second part of this contribution, the results of thermal expansion measurements on the silicates Li 2 SiO 3 , Li 4 SiO 4 and Li 8 SiO 6 are presented

  10. Thermal properties and application of potential lithium silicate breeder materials

    International Nuclear Information System (INIS)

    Skokan, A.; Wedemeyer, H.; Vollath, D.; Guenther, E.

    1986-01-01

    Phase relations, thermal stability and preparation methods of the Li 2 O-rich silicates Li 8 SiO 6 and 'Li 6 SiO 5 ' have been investigated experimentally, the application of these compounds as solid breeder materials is discussed. In the second part of this contribution, the results of thermal expansion measurements on the silicates Li 2 SiO 3 , Li 4 SiO 4 and Li 8 SiO 6 are presented. (author)

  11. Application of thermal technologies for processing of radioactive waste

    International Nuclear Information System (INIS)

    2006-12-01

    The primary objective of this publication is to provide an overview of the various thermal technologies for processing various solid, liquid, organic and inorganic radioactive waste streams. The advantages, limitations and operating experience of various thermal technologies are explained. This publication also goes beyond previous work on thermal processes by addressing the applicability of each technology to national or regional nuclear programmes of specific relative size (major advanced programmes, small to medium programmes, and emerging programmes with other nuclear applications). The most commonly used thermal processing technologies are reviewed, and the key factors influencing the selection of thermal technologies as part of a national waste management strategy are discussed. Accordingly, the structure and content of this publication is intended to assist decision-makers, regulators, and those charged with developing such strategies to identify and compare thermal technologies for possible inclusion in the mix of available, country-specific waste management processes. This publication can be used most effectively as an initial cutting tool to identify whether any given technology will best serve the local waste management strategy in terms of the waste generated, technical complexity, available economic resources, environmental impact considerations, and end product (output) of the technology. If multiple thermal technologies are being actively considered, this publication should be instrumental in comparing the technologies and assisting the user to reach an informed decision based on local needs, economics and priorities. A detailed set of conclusions is provided in Section 7

  12. Thermal energy harvesting for application at MEMS scale

    CERN Document Server

    Percy, Steven; McGarry, Scott; Post, Alex; Moore, Tim; Cavanagh, Kate

    2014-01-01

    This book discusses the history of thermal heat generators and focuses on the potential for these processes using micro-electrical mechanical systems (MEMS) technology for this application. The main focus is on the capture of waste thermal energy for example from industrial processes, transport systems or the human body to generate useable electrical power.  A wide range of technologies is discussed, including external combustion heat cycles at MEMS ( Brayton, Stirling and Rankine), Thermoacoustic, Shape Memory Alloys (SMAs), Multiferroics, Thermionics, Pyroelectric, Seebeck, Alkali Metal Thermal, Hydride Heat Engine, Johnson Thermo Electrochemical Converters, and the Johnson Electric Heat Pipe.

  13. Thermal and Chemical Stabilization of Silver Nanoplates for Plasmonic Sensor Application.

    Science.gov (United States)

    Takahashi, Yukina; Suga, Koichi; Ishida, Takuya; Yamada, Sunao

    2016-01-01

    Thermal and chemical stabilities of silver nanoplates (AgPLs), which are triangle plate-shaped silver nanoparticles, were improved by coating with titanium oxide. The titanium oxide layer prepared by a dip-coating method was certainly advantageous for the improvement of thermal stability. Furthermore, the overlayering of titanium oxide by a spray pyrolysis method was quite useful for improving the chemical stability against I(-) exposure. Such a coating exhibited satisfactory refractive index sensitivities.

  14. Dehydration and thermal inactivation of Lactobacillus plantarum WCFS1: Comparing single droplet drying to spray and freeze drying

    NARCIS (Netherlands)

    Perdana, J.A.; Bereschenko, L.A.; Fox, M.B.; Kuperus, J.H.; Kleerebezem, M.; Boom, R.M.; Schutyser, M.A.I.

    2013-01-01

    We demonstrated that viability loss during single droplet drying can be explained by the sum of dehydration and thermal inactivation. For Lactobacillus plantarum WCFS1, dehydration inactivation predominantly occurred at drying temperatures below 45 °C and only depended on the moisture content. Above

  15. Solar thermal simulation and applications in greenhouse

    Directory of Open Access Journals (Sweden)

    Morteza Taki

    2018-03-01

    Full Text Available In this study, a comprehensive review focusing on key strategies of energy saving technologies based on simulation of heat and mass transfer and also artificial intelligent for climate controlling is presented. Following the brief and concise assessment of existing greenhouse systems in terms of their role in total energy consumption; effective shape and structure, energy-efficient and new technologies are analyzed in detail for potential utilization in greenhouses for notable reductions in energy consumption and also go toward the sustainability. The technologies considered within the scope of this research are mainly renewable and sustainable based solutions such as photovoltaic (PV modules, solar thermal (T collectors, hybrid PV/T collectors and systems, phase change material (PCM and underground based heat storage techniques, energy-efficient heat pumps, alternative facade materials for better thermal insulation and power generation. The findings from the research clearly reveal that up to 70% energy saving can be achieved through appropriate retrofit of conventional greenhouses. Using of solar greenhouses in Europe is more popular than others. In some countries in Asia such as Iran, it is very restrict to invest on renewable projects because of cheap fossil fuels. So it is recommended beside of investments by private investors, the Iranian government should also invest in the extension of solar energy in greenhouse by setting up a specialized agency or contracting firms. Those should target the modeling and design the best shape of solar greenhouse for all agricultural areas to receive the maximum solar radiation and decrease the need of fossil fuels.

  16. Application of atmospheric solution precursor plasma spray to photocatalytic devices for small and medium industries in developing countries

    Science.gov (United States)

    Kindole, Dickson; Ando, Yasutaka

    2017-01-01

    For development of a functional film deposition process with high deposition rate, as a basic study, TiO2 films were deposited by atmospheric solution precursor plasma spray (ASPPS) process. Ethanol-diluted titanium tetraisobutoxide [TTIB: Ti(OC4H9)4] was used as a feedstock. To achieve a high plasma thermal energy at a low discharge power, N2-dominant Ar/N2 as the plasma working gas was used, for film deposition at various deposition distances. Consequently, photocatalytic TiO2 with a rutile/anatase mixture film structure was deposited evenly in this case. By conducting methylene blue decomposition and wettability tests, photocatalytic properties of the film were confirmed. When a TiO2 film was applied to photocatalytic dye-sensitized solar cells (DSSCs), the cells generated an electromotive force of 0.143V oc, which is close to those of commercial DSSCs. From these results, the ASPPS process was found to have high potential for high rate functional film deposition and was cost effective, making it suitable for developing countries.

  17. Impedance spectroscopy and sensors under ethanol vapors application of sprayed vanadium-doped ZnO compounds

    Energy Technology Data Exchange (ETDEWEB)

    Mhamdi, A., E-mail: mhaammar@gmail.com [Unité de physique des dispositifs à semi-conducteurs, Tunis EL MANAR University, 2092 Tunis (Tunisia); Labidi, A. [Unite de Recherche de Physique des Semiconducteurs et Capteurs, IPEST, BP 51, La Marsa 2070, Tunis (Tunisia); Souissi, B. [Unité de physique des dispositifs à semi-conducteurs, Tunis EL MANAR University, 2092 Tunis (Tunisia); Kahlaoui, M. [Laboratoire de Physique des Matériaux, Faculté des Sciences de Bizerte, Université de Carthage, Zarzouna 7021 (Tunisia); Yumak, A. [Physics Department, Faculty of Arts and Sciences, Marmara University, 34722 Göztepe, Istanbul (Turkey); Boubaker, K.; Amlouk, A.; Amlouk, M. [Unité de physique des dispositifs à semi-conducteurs, Tunis EL MANAR University, 2092 Tunis (Tunisia)

    2015-08-05

    Highlights: • Proposing an original explanation to the behavior of vanadium-doped zinc oxide structures. • Presenting an original combination of several referred and established characterization means. • Outlining average particle size changes effects along the surface of the compounds. - Abstract: Thin films of vanadium-doped zinc oxide with different vanadium-doping levels (0, 1, 2 and 3 at%) were deposited on glass substrates by employing an inexpensive, simplified spray technique using at relatively low substrate temperature (460 °C). The effect of V doping on the structural, morphological and optical properties of the films was investigated by Mhamdi et al. (2013). The X-ray diffraction analysis shows that the films were well crystallized in würtzite phase with the crystallites preferentially oriented toward (0 0 2) direction parallel c-axis. As also that the average particle size along the surface of the films decreases with increasing of concentration of vanadium. In this work we study the AC and DC conductivity and gas sensor application on ZnO:V thin films. The dielectric properties of ZnO:V thin films were studied by means of complex impedance spectroscopy and frequency dependence of conductivity measured from the impedance data at a range of frequency intervals between 10 Hz and 13 MHz with a temperature between 355 and 445 °C. The frequency dependence of the dielectric constant ε′, dielectric loss ε″, loss tangent (tan δ) and AC electrical conductivity (σ{sub AC}) of the layers was subsequently investigated. In literature, we have shown in previous papers that structural and surface morphology of ZnO thin films, prepared by spray, plays an important role in the gas detection mechanism. In this article, we have studied the response evolution of ZnO:V sensors ethanol versus time and working temperature, relative doping and the concentration of the ethanol vapor.

  18. Sea corrosion protection: comparison between aluminium covering deposited by thermal spray with compressed air, argon and nitrogen; Protecao contra a corrosao marinha: comparacao de revestimentos de aluminio depositados por aspersao termica com ar comprimido, argonio e nitrogenio

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, Regina M.H. Pombo; Cortes Paredes, Ramon S. [Parana Univ., Curitiba, PR (Brazil). Centro Politecnico]. E-mail: regina@demec.ufpr.br; ramon@demec.ufpr.br; ramon@lactec.org.br; Silva, Jose Maurilio da [Instituto de Tecnologia para o Desenvolvimento (LACTEC), Curitiba, PR (Brazil)]. E-mail: maur�lio@lactec.org.br

    2003-07-01

    In this work, aluminium coverings deposited by thermal spray through different projecting gases were studied. Our aim was to evaluate the passive effect of the aluminium oxide in presence of different gases in order to choose the best condition against sea corrosion of ships, offshore and industrial installations. The aluminium coverings were deposited through electric arc thermal spray process, with pre-heating of the substratum and use of argon, nitrogen or air compressed. The evolution against sea corrosion was made through electrochemical tests, where anodic potentiodynamic curves were plotted. A 3,5% NaCl aqueous solution simulated the marine medium. The must protective covering was the one deposited with compressed air followed by the nitrogen and argon gases. All studied coatings showed corrosion potential that allows the steel cathodic protection. It was concluded that because the covering using compressed air, which is also the cheapest process, generates more oxide, the protection was enhanced compared to argon or nitrogen. (author)

  19. Fluorine doped-tin oxide prepared using spray method for dye sensitized solar cell application

    Science.gov (United States)

    Widiyandari, Hendri; Purwanto, Agus; Diharjo, Kuncoro; Suyitno, Hidayanto, Eko

    2013-09-01

    Fluorine-doped Tin Oxide (FTO) film was fabricated by spray deposition method. FTO films were prepared in different sheet resistance 6.7, 12.1, 19.3, and 23.5 Ω/sq. X-ray diffractograms showed that the as-grown FTO film was tetragonal SnO2. The prepared FTO film have an average transmittance of 80% in the visible region (λ=400-800 nm). These FTO films were then used to fabricate Dye Sensitized Solar Cell (DSSC). The working electrode was made from TiO2 paste using doctor blade technique. DSSC samples were characterized using solar simulator under AM 1.5 (100 mW/cm2). It is found that the efficiency of DSSC was much affected by sheet resistance of FTO film. The efficiency of DCCS was 2.32, 2.4, 1.1 and 0.97 (%) for the FTO sheet resistance 6.7, 12.1, 19.3, and 23.5 Ω/sq, respectively. It is shown that the optimum DSSC efficiency was made from FTO with sheet resistance 12.1 Ω/sq.

  20. Embedded Thermal Control for Subsystems for Next Generation Spacecraft Applications

    Science.gov (United States)

    Didion, Jeffrey R.

    2015-01-01

    Thermal Fluids and Analysis Workshop, Silver Spring MD NCTS 21070-15. NASA, the Defense Department and commercial interests are actively engaged in developing miniaturized spacecraft systems and scientific instruments to leverage smaller cheaper spacecraft form factors such as CubeSats. This paper outlines research and development efforts among Goddard Space Flight Center personnel and its several partners to develop innovative embedded thermal control subsystems. Embedded thermal control subsystems is a cross cutting enabling technology integrating advanced manufacturing techniques to develop multifunctional intelligent structures to reduce Size, Weight and Power (SWaP) consumption of both the thermal control subsystem and overall spacecraft. Embedded thermal control subsystems permit heat acquisition and rejection at higher temperatures than state of the art systems by employing both advanced heat transfer equipment (integrated heat exchangers) and high heat transfer phenomena. The Goddard Space Flight Center Thermal Engineering Branch has active investigations seeking to characterize advanced thermal control systems for near term spacecraft missions. The embedded thermal control subsystem development effort consists of fundamental research as well as development of breadboard and prototype hardware and spaceflight validation efforts. This paper will outline relevant fundamental investigations of micro-scale heat transfer and electrically driven liquid film boiling. The hardware development efforts focus upon silicon based high heat flux applications (electronic chips, power electronics etc.) and multifunctional structures. Flight validation efforts include variable gravity campaigns and a proposed CubeSat based flight demonstration of a breadboard embedded thermal control system. The CubeSat investigation is technology demonstration will characterize in long-term low earth orbit a breadboard embedded thermal subsystem and its individual components to develop

  1. Aerosolization characteristics of dry powder inhaler formulations for the excipient enhanced growth (EEG) application: effect of spray drying process conditions on aerosol performance.

    Science.gov (United States)

    Son, Yoen-Ju; Worth Longest, P; Hindle, Michael

    2013-02-25

    The aim of this study was to develop a spray dried submicrometer powder formulation suitable for the excipient enhanced growth (EEG) application. Combination particles were prepared using the Buchi Nano spray dryer B-90. A number of spray drying and formulation variables were investigated with the aims of producing dry powder formulations that were readily dispersed upon aerosolization and maximizing the fraction of submicrometer particles. Albuterol sulfate, mannitol, L-leucine, and poloxamer 188 were selected as a model drug, hygroscopic excipient, dispersibility enhancer and surfactant, respectively. Formulations were assessed by scanning electron microscopy and aerosol performance following aerosolization using an Aerolizer dry powder inhaler (DPI). In vitro drug deposition was studied using a realistic mouth-throat (MT) model. Based on the in vitro aerosolization results, the best performing submicrometer powder formulation consisted of albuterol sulfate, mannitol, L-leucine and poloxamer 188 in a ratio of 30:48:20:2, containing 0.5% solids in a water:ethanol (80:20%, v/v) solution which was spray dried at 70 °C. The submicrometer particle fraction (FPF(1 μm/ED)) of this final formulation was 28.3% with more than 80% of the capsule contents being emitted during aerosolization. This formulation also showed 4.1% MT deposition. The developed combination formulation delivered a powder aerosol developed for the EEG application with high dispersion efficiency and low MT deposition from a convenient DPI device platform. Copyright © 2013 Elsevier B.V. All rights reserved.

  2. Performance of thermal conductivity probes for planetary applications

    Directory of Open Access Journals (Sweden)

    E. S. Hütter

    2012-05-01

    Full Text Available This work aims to contribute to the development of in situ instruments feasible for space application. Commercial as well as custom-made thermal sensors, based on the transient hot wire technique and suitable for direct measurement of the effective thermal conductivity of granular media, were tested for application under airless conditions. In order to check the ability of custom-made sensors to measure the thermal conductivity of planetary surface layers, detailed numerical simulations predicting the response of the different sensors have been performed. These simulations reveal that for investigations under high vacuum conditions (as they prevail, e.g. on the lunar surface, the derived thermal conductivity values can significantly depend on sensor geometry, axial heat flow, and the thermal contact between probe and surrounding material. Therefore, a careful calibration of each particular sensor is necessary in order to obtain reliable thermal conductivity measurements. The custom-made sensors presented in this work can serve as prototypes for payload to be flown on future planetary lander missions, in particular for airless bodies like the Moon, asteroids and comets, but also for Mars.

  3. Formation of amorphous and nanocrystalline phases in high velocity oxy-fuel thermally sprayed a Fe-Cr-Si-B-Mn alloy

    International Nuclear Information System (INIS)

    Wu Yuping; Lin Pinghua; Xie Guozhi; Hu Junhua; Cao Ming

    2006-01-01

    High velocity oxy-fuel (HVOF) thermal spray was used to deposit a Fe-Cr-Si-B alloy coating onto stainless steel (1Cr18Ni9Ti) substrate. Microstructures of the powder and the coating were investigated by X-ray diffraction (XRD), scanning election microscopy (SEM), transmission election microscopy (TEM) and differential scanning calorimeter (DSC). The coating had layered morphologies due to the deposition and solidification of successive molten or half-molten splats. The microstructures of the coating consisted of a Fe-Cr-rich matrix and several kinds of borides. The Fe-Cr-rich matrix contained both amorphous phase and nanocrystalline grains with a size of 10-50 nm. The crystallization temperature of the amorphous phase was about 605 deg. C. The formation of the amorphous phase was attributed to the high cooling rates of molten droplets and the proper powder compositions by effective addition of Cr, Mn, Si and B. The nanocrystalline grains could result from crystallization in amorphous region or interface of the amorphous phase and borides by homogeneous and heterogeneous nucleation

  4. Solvent-free preparation of polylactic acid fibers by melt electrospinning using umbrella-like spray head and alleviation of problematic thermal degradation

    Directory of Open Access Journals (Sweden)

    Liu Yong

    2012-01-01

    Full Text Available Melt electrospinning is an even simpler and safer method compared with the solution electrospinning in the production of ultra-fine fibers. Polylactic acid (PLA is a biodegradable and resorbable aliphatic ester that has received significant attention in recent years. PLA is easily degradable at high temperature in the process of melt electrospinning. High efficient fibers were made using our designed umbrella-like spray head spinning facility in this work. To find how to alleviate the problematic degradation and what factors could be relevant to degradation, temperature, relative molecular mass, Differential Scanning Calorimeter and X-ray Diffraction patterns before and after spinning were investigated and compared with each other. Results showed that fibers were facile shorten and fractured when spun at 245°C while the relative molecular mass of PLA fibers decreased markedly as compared with that spun at 210°C. To hinder the degradation, couple of experimental efforts were implemented with adding antioxidants, raising spinning voltage, lowering temperature, and reducing residence time. After such efforts, it was observed that the relative molecular mass of the PLA fibers was higher than those without inputting any efforts. The effect of antioxidant 1010 was found the most promising on the alleviation of PLA problematic thermal degradation.

  5. The Structure and Bond Strength of Composite Carbide Coatings (WC-Co + Ni) Deposited on Ductile Cast Iron by Thermal Spraying

    Science.gov (United States)

    Ksiazek, Marzanna; Boron, Lukasz; Radecka, Marta; Richert, Maria; Tchorz, Adam

    2016-02-01

    An investigation was conducted to determine the role of Ni particles in the WC-Co coating produced with the supersonic method on microstructure, mechanical, and wear properties in a system of type: WC-Co coating/ductile cast iron. The microstructure of the thermal-sprayed WC-Co + Ni coating was characterized by scanning electron and transmission electron microscopes as well as the analysis of chemical and phase composition in microareas (EDS, XRD). The microstructure of the WC-Co + Ni coating consisted of large, partially molten Ni particles and very fine grains of WC embedded in cobalt matrix, coming to the size of nanocrystalline. Moreover, the results were discussed in reference to examination of bending strength considering cracking and delamination in the system of (WC-Co + Ni)/ductile cast iron as well as hardness and wear resistance of the coating. It was found that the addition of Ni particles was significantly increase resistance to cracking and wear behavior in the studied system.

  6. Low-Density, Sprayable, Thermal Insulation

    Science.gov (United States)

    Mclemore, James P.; Norton, William E.; Lambert, Joe D.; Simpson, William G.; Echols, Sherman; Sharpe, Max H.; Hill, William E.

    1989-01-01

    Improved formulation prevents cracks. Low-density, thermally insulating material applied by spraying it onto surface to be protected. Material, called "MSA-2" improved version of similar material called "MSA-1". Useful as sprayed, lightweight insulation to cover large areas in terrestrial applications in which manual attachment too slow or impractical. Formulated to be more flexible and to prevent coats as thick as 1/2 in. from developing stress cracks as they cure.

  7. Thickness Effect on Properties of Sprayed In2S3 Films for Photovoltaic Applications

    Science.gov (United States)

    Bouguila, N.; Kraini, M.; Halidou, I.; Lacaze, E.; Bouchriha, H.; Bouzouita, H.

    2016-01-01

    Indium sulfide (In2S3) films have been deposited on soda-lime glass substrates using a spray technique (CSP). Indium chloride and thiourea were used as precursors at a molar ratio of S:In = 2. The substrate temperature was fixed at 340°C. The effect of film thickness on the structural, morphological and optical properties of the as-deposited films has been studied. These films were characterized by x-ray diffraction, scanning electron microscopy (SEM), atomic force microscopy (AFM) and optical absorption spectroscopy. As-prepared samples were polycrystalline with a cubic structure and (400) as preferential orientation. Their grain size increased from 35 nm to 41 nm with increasing thickness whereas the dislocation density and microstrain of the films decreased with the increase of thickness. Both SEM and AFM images showed that the films were homogenous with an increase of the surface roughness with the increase of thickness. The optical transmittance of the films decreased from 80% to 20% in the visible and infrared regions when the thickness was increased from 0.78 μm to 6.09 μm. The optical band gap E g was found to be in the range of 2.75-2.19 eV and showed a decrease with film thickness. Based on the measured optical constants (n and k), a Wemple-Didomenico model was used to determine the values of single oscillator energy ( E 0), dispersion energy ( E d), optical band gap ( E g) and high frequency dielectric constant ( \\varepsilon_{∞} ). In addition, these films exhibited n-type conductivity and were highly resistive. These results confirm that In2S3 thin films are a promising alternative as a buffer-layer material for CuInGa(S,Se)2-based solar cells.

  8. Developing a dispersant spraying capability

    Energy Technology Data Exchange (ETDEWEB)

    Gill, S.D.

    1979-01-01

    In developing a national dispersant spraying capability, the Canadian Coast Guard (CCG) has undertaken a modification program to enable the conventional offshore spraying gear to be mounted on almost any vessel of convenience. Smaller, more versatile inshore spraying vessels and pumps have been designed and built. With the popularization of concentrated dispersants, the inshore pumping equipment can be used aboard hovercraft for special application situations. A program of acquiring mobile dispersant storage tanks has been undertaken with auxiliary equipment that will facilitate the shipment of dispersants in bulk by air freight. Work also has commenced on extending the dispersant application program to include the CCG fleet of helicopters.

  9. Development of thermal energy storage materials for biomedical applications.

    Science.gov (United States)

    Shukla, A; Sharma, Atul; Shukla, Manjari; Chen, C R

    2015-01-01

    The phase change materials (PCMs) have been utilized widely for solar thermal energy storage (TES) devices. The quality of these materials to remain at a particular temperature during solid-liquid, liquid-solid phase transition can also be utilized for many biomedical applications as well and has been explored in recent past already. This study reports some novel PCMs developed by them, along with some existing PCMs, to be used for such biomedical applications. Interestingly, it was observed that the heating/cooling properties of these PCMs enhance the quality of a variety of biomedical applications with many advantages (non-electric, no risk of electric shock, easy to handle, easy to recharge thermally, long life, cheap and easily available, reusable) over existing applications. Results of the present study are quite interesting and exciting, opening a plethora of opportunities for more work on the subject, which require overlapping expertise of material scientists, biochemists and medical experts for broader social benefits.

  10. Application of thermal-hydraulic codes in the nuclear sector

    International Nuclear Information System (INIS)

    Queral, C.; Coriso, M.; Garcia Sedano, P. J.; Ruiz, J. A.; Posada, J. M.; Jimenez Varas, G.; Sol, I.; Herranz, L. E.

    2011-01-01

    Use of thermal-hydraulic codes is extended all over many different aspects of nuclear engineering. This article groups and briefly describes the main features of some of the well known codes as an introduction to their recent applications in the Spain nuclear sector. the broad range and quality of applications highlight the maturity achieved both in industry and research organizations and universities within the Spanish nuclear sector. (Author)

  11. Thermal Applications as a Determiner of Joint Flexibility.

    Science.gov (United States)

    Grobaker, Mark Randolph; Stull, G. Alan

    This study investigates the relative effects of thermal applications of varying temperatures on the flexibility of specified joints. Subjects were 14 male college students ranging in age from 17 to 22 years with no previous joint injury or orthopedic disability. Each subject became familiar with the experimental design and was asked not to engage…

  12. Application of thermal neutrons in testing of nuclear facilities materials

    International Nuclear Information System (INIS)

    Milczarek, J.J.

    2008-01-01

    Recent applications of thermal neutrons in testing of materials used in nuclear facilities are presented. The neutron radiography technique, characterization of residual stresses with neutron diffraction and small angle neutron scattering is considered in some detail. The results of testing of fuel elements, steel used for pressurized reactor vessels and changes induced in control rods are discussed. (author)

  13. Application of nanomaterials in solar thermal energy storage

    Science.gov (United States)

    Shamshirgaran, Seyed Reza; Khalaji Assadi, Morteza; Viswanatha Sharma, Korada

    2017-12-01

    Solar thermal conversion technology harvests the sun's energy, rather than fossil fuels, to generate low-cost, low/zero-emission energy in the form of heating, cooling or electrical form for residential, commercial, and industrial sectors. The advent of nanofluids and nanocomposites or phase change materials, is a new field of study which is adapted to enhance the efficiency of solar collectors. The concepts of thermal energy storage technologies are investigated and the role of nanomaterials in energy conversion is discussed. This review revealed that although the exploitation of nanomaterials will boost the performance of solar collectors almost in all cases, this would be accompanied by certain challenges such as production cost, instability, agglomeration and erosion. Earlier studies have dealt with the enhancement of thermal conductivity and heat capacity; however, less attention has been given to the facing challenges. Moreover, no exact criteria can be found for the selection of appropriate nanomaterials and their properties for a specific application. In most research studies, the nanoparticles' material and properties have not been selected based on estimated values so that all the aspects of desired application could be considered simultaneously. The wide spread use of nanomaterials can lead to cost effective solutions as well. Therefore, it seems there should be a sense of techno-economic optimization in exploiting nanomaterials for solar thermal energy storage applications. The optimization should cover the key parameters, particularly nanoparticle type, size, loading and shape which depends on the sort of application and also dispersion technology.

  14. Survey of EPA facilities for solar thermal energy applications

    Science.gov (United States)

    Nelson, E. V.; Overly, P. T.; Bell, D. M.

    1980-01-01

    A study was done to assess the feasibility of applying solar thermal energy systems to EPA facilities. A survey was conducted to determine those EPA facilities where solar energy could best be used. These systems were optimized for each specific application and the system/facility combinations were ranked on the basis of greatest cost effectiveness.

  15. Application of liquid crystals in thermal nondestructive evaluation

    International Nuclear Information System (INIS)

    Panakal, J.P.; Mukherjee, S.; Ghosh, J.K.

    1983-01-01

    In recent years, thermal nondestructive evaluation using Cholestric liquid crystals have found wide applications in industry. Thermography using Cholesteric liquid crystals can be used for detection of nonbonds in metallic composites, hot spots in electronic circuits and preliminary examination of welded pressure vessels. This paper presents the results of experiments on thermography of components using encapsulated liquid crystals. (author)

  16. Thermal Performance of Aged and Weathered Spray-On Foam Insulation (SOFI) Materials Under Cryogenic Vacuum Conditions (Cryostat-4)

    Science.gov (United States)

    2008-01-01

    The NASA Cryogenics Test Laboratory at Kennedy Space Center conducted long-term testing of SOFI materials under actual-use cryogenic conditions with Cryostat-4. The materials included in the testing were NCFI 24-124 (acreage foam), BX-265 (close-out foam, including intertank flange and bipod areas), and a potential alternate material, NCFI 27-68, (acreage foam with the flame retardant removed). Specimens of these materials were placed at two locations: a site that simulated aging (the Vehicle Assembly Building [VAB]) and a site that simulated weathering (the Atmospheric Exposure Test Site [beach site]). After aging/weathering intervals of 3, 6, and 12 months, the samples were retrieved and tested for their thermal performance under cryogenic vacuum conditions with test apparatus Cryostat-4.

  17. Toolkit for Monitoring and Evaluation of Indoor Residual Spraying for Visceral Leishmaniasis Control in the Indian Subcontinent: Application and Results

    Directory of Open Access Journals (Sweden)

    M. Mamun Huda

    2011-01-01

    Full Text Available Background. We field tested and validated a newly developed monitoring and evaluation (M&E toolkit for indoor residual spraying to be used by the supervisors at different levels of the national kala-azar elimination programs in Bangladesh, India and Nepal. Methods. Methods included document analysis, in-depth interviews, direct observation of spraying squads, and entomological-chemical assessments (bioassay, susceptibility test, chemical analysis of insecticide residues on sprayed surfaces, vector density measurements at baseline, and three follow-up surveys. Results. We found that the documentation at district offices was fairly complete; important shortcomings included insufficient training of spraying squads and supervisors, deficient spray equipment, poor spraying performance, lack of protective clothing, limited coverage of houses resulting in low bioavailability of the insecticide on sprayed surfaces, and reduced vector susceptibility to DDT in India, which limited the impact on vector densities. Conclusion. The M&E toolkit is a useful instrument for detecting constraints in IRS operations and to trigger timely response.

  18. Development of biofilters to treat the pesticides wastes from spraying applications.

    Science.gov (United States)

    Pigeon, O; de Vleeschouwer, C; Cors, F; Weickmans, B; de Ryckel, B; Pussemier, L; Debongnie, Ph; Culot, M

    2005-01-01

    Several studies carried out in Europe showed the importance of direct losses to the contamination of surface water by pesticides. These pesticides losses can occur at the farm site when the sprayer equipment is filled with the pesticide formulation (spills, overflowing, leaking) and during the clean-up (rinsing) of the sprayer after the treatment. In Belgium studies are carried out on biofilters to treat in an efficient way effluents containing pesticides. The biofilter substrate is elaborated from a homogenised mixture of local soil, chopped straw and peat or composted material, able to absorb or degrade the active substances. Biofilters consist in systems of 2 or 3 units depending on the spray equipment of the farmer and on the configuration of the farmyard. Each unit is made from a 1 m3 plastic container and the different units are stacked in a vertical pile and connected between them using plastic valves and pipes. Eight pilot systems were installed in March 2002 in seven farms and in one agricultural school, all selected in the loamy region of Belgium specialised in arable crops such as cereals, sugar beets and vegetables. The efficacy (yield) of the systems was determined by measuring the balance of the inputs and outputs of the pesticides. Results were expressed in percent of pesticide retained on the biofilters. The results obtained after two years with 5 tracer pesticides (atrazine, carbofuran, diuron, lenacil and simazine) brought on the biofilter installations are very satisfactory since the percentage of retention is generally higher than 95% of the amount applied. In the beginning of 2004, ten new pilot biofilters were installed in several farms or agricultural technical centres (producing cereals, sugar beets, potatoes, vegetables, fruits or ornamental plants), and in a municipal maintenance service. Some biofilters were installed in duplicate in order to compare the efficacy of different substrates. The efficacy of the biofilters was studied for the

  19. The nano spray dryer B-90.

    Science.gov (United States)

    Heng, Desmond; Lee, Sie Huey; Ng, Wai Kiong; Tan, Reginald B H

    2011-07-01

    Spray drying is an extremely well-established technology for the production of micro-particulate powders suited for a variety of drug delivery applications. In recent years, the rise in nanomedicine has placed increased pressure on the existing systems to produce nanoparticles in good yield and with a narrow size distribution. However, the separation and collection of nanoparticles with conventional spray dryer set ups is extremely challenging due to their typical low collection efficiency for fine particles spray drying technology is provided in this review with particular emphasis on the novel Buchi® Nano Spray Dryer B-90. Readers will appreciate the limitations of conventional spray drying technology, understand the mechanisms of the Buchi® Nano Spray Dryer B-90, and also learn about the strengths and shortcomings of the system. The Buchi® Nano Spray Dryer B-90 offers a new, simple and alternative approach for the production of nanoparticles suited for a variety of drug delivery applications.

  20. Electrically and Thermally Conducting Nanocomposites for Electronic Applications

    Directory of Open Access Journals (Sweden)

    Daryl Santos

    2010-02-01

    Full Text Available Nanocomposites made up of polymer matrices and carbon nanotubes are a class of advanced materials with great application potential in electronics packaging. Nanocomposites with carbon nanotubes as fillers have been designed with the aim of exploiting the high thermal, electrical and mechanical properties characteristic of carbon nanotubes. Heat dissipation in electronic devices requires interface materials with high thermal conductivity. Here, current developments and challenges in the application of nanotubes as fillers in polymer matrices are explored. The blending together of nanotubes and polymers result in what are known as nanocomposites. Among the most pressing current issues related to nanocomposite fabrication are (i dispersion of carbon nanotubes in the polymer host, (ii carbon nanotube-polymer interaction and the nature of the interface, and (iii alignment of carbon nanotubes in a polymer matrix. These issues are believed to be directly related to the electrical and thermal performance of nanocomposites. The recent progress in the fabrication of nanocomposites with carbon nanotubes as fillers and their potential application in electronics packaging as thermal interface materials is also reported.

  1. Limiting factors to advancing thermal battery technology for naval applications

    Science.gov (United States)

    Davis, Patrick B.; Winchester, Clinton S.

    1991-10-01

    Thermal batteries are primary reserve electrochemical power sources using molten salt electrolyte which experience little effective aging while in storage or dormant deployment. Thermal batteries are primarily used in military applications, and are currently used in a wide variety of Navy devices such as missiles, torpedoes, decays, and training targets, usually as power supplies in guidance, propulsion, and Safe/Arm applications. Technology developments have increased the available energy and power density ratings by an order of magnitude in the last ten years. Present thermal batteries, using lithium anodes and metal sulfide cathodes, are capable of performing applications where only less rugged and more expensive silver oxide/zinc or silver/magnesium chloride seawater batteries could serve previously. Additionally, these batteries are capable of supplanting lithium/thionyl chloride reserve batteries in a variety of specifically optimized designs. Increases in thermal battery energy and power density capabilities are not projected to continue with the current available technology. Several battery designs are now at the edge of feasibility and safety. Since future naval systems are likely to require continued growth of battery energy and power densities, there must be significant advances in battery technology. Specifically, anode alloy composition and new cathode materials must be investigated to allow for safe development and deployment of these high power, higher energy density batteries.

  2. Applications of thermal neutron scattering in biology, biochemistry and biophysics

    International Nuclear Information System (INIS)

    Worcester, D.L.

    1977-01-01

    Biological applications of thermal neutron scattering have increased rapidly in recent years. The following categories of biological research with thermal neutron scattering are presently identified: crystallography of biological molecules; neutron small-angle scattering of biological molecules in solution (these studies have already included numerous measurements of proteins, lippoproteins, viruses, ribosomal subunits and chromatin subunit particles); neutron small-angle diffraction and scattering from biological membranes and membrane components; and neutron quasielastic and inelastic scattering studies of the dynamic properties of biological molecules and materials. (author)

  3. Development & characterization of alumina coating by atmospheric plasma spraying

    Science.gov (United States)

    Sebastian, Jobin; Scaria, Abyson; Kurian, Don George

    2018-03-01

    Ceramic coatings are applied on metals to prevent them from oxidation and corrosion at room as well as elevated temperatures. The service environment, mechanisms of protection, chemical and mechanical compatibility, application method, control of coating quality and ability of the coating to be repaired are the factors that need to be considered while selecting the required coating. The coatings based on oxide materials provides high degree of thermal insulation and protection against oxidation at high temperatures for the underlying substrate materials. These coatings are usually applied by the flame or plasma spraying methods. The surface cleanliness needs to be ensured before spraying. Abrasive blasting can be used to provide the required surface roughness for good adhesion between the substrate and the coating. A pre bond coat like Nickel Chromium can be applied on to the substrate material before spraying the oxide coating to avoid chances of poor adhesion between the oxide coating and the metallic substrate. Plasma spraying produces oxide coatings of greater density, higher hardness, and smooth surface finish than that of the flame spraying process Inert gas is often used for generation of plasma gas so as to avoid the oxidation of the substrate material. The work focuses to develop, characterize and optimize the parameters used in Al2O3 coating on transition stainless steel substrate material for minimizing the wear rate and maximizing the leak tightness using plasma spray process. The experiment is designed using Taguchi’s L9 orthogonal array. The parameters that are to be optimized are plasma voltage, spraying distance and the cooling jet pressure. The characterization techniques includes micro-hardness and porosity tests followed by Grey relational analysis of the results.

  4. The development of beryllium plasma spray technology for the International Thermonuclear Experimental Reactor (ITER)

    International Nuclear Information System (INIS)

    Castro, R.G.; Elliott, K.E.; Hollis, K.J.; Watson, R.D.

    1999-01-01

    Over the past five years, four international parties, which include the European Communities, Japan, the Russian Federation and the United States, have been collaborating on the design and development of the International Thermonuclear Experimental Reactor (ITER), the next generation magnetic fusion energy device. During the ITER Engineering Design Activity (EDA), beryllium plasma spray technology was investigated by Los Alamos National Laboratory as a method for fabricating and repairing and the beryllium first wall surface of the ITER tokamak. Significant progress has been made in developing beryllium plasma spraying technology for this application. Information will be presented on the research performed to improve the thermal properties of plasma sprayed beryllium coatings and a method that was developed for cleaning and preparing the surface of beryllium prior to depositing plasma sprayed beryllium coatings. Results of high heat flux testing of the beryllium coatings using electron beam simulated ITER conditions will also be presented

  5. The Properties of Arc-Sprayed Aluminum Coatings on Armor-Grade Steel

    Directory of Open Access Journals (Sweden)

    Marcin Adamiak

    2018-02-01

    Full Text Available This article presents the results of an examination of the properties of arc-sprayed aluminum on alloyed armor-grade steel. Thermal arc spraying was conducted with a EuTronic Arc Spray 4 wire arc sprayer. Aluminum wire 1.6 mm in diameter was used to produce dense, abrasion- and erosion-resistant coatings approx. 1.0 mm thick with and without nickel/5% aluminum-buffered subcoating. Aluminum coatings were characterized in accordance with ASTM G 65-00 abrasion resistance test, ASTM G 76-95 erosion resistance tests, ASTM C 633-01 adhesion strength, HV0.1 hardness tests and metallographic analyses. Results demonstrate properties of arc-sprayed aluminum and aluminum-nickel material coatings that are especially promising in industrial applications where erosion-, abrasion- and corrosion-resistant coating properties are required.

  6. Quantification of corrosion resistance of a new-class of criticality control materials: thermal-spray coatings of high-boron iron-based amorphous metals - Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C; Choi, J S; Shaw, C K; Rebak, R; Day, S D; Lian, T; Hailey, P; Payer, J H; Branagan, D J; Aprigliano, L F

    2007-03-28

    An iron-based amorphous metal, Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} (SAM2X5), with very good corrosion resistance was developed. This material was produced as a melt-spun ribbon, as well as gas atomized powder and a thermal-spray coating. Chromium (Cr), molybdenum (Mo) and tungsten (W) provided corrosion resistance, and boron (B) enabled glass formation. The high boron content of this particular amorphous metal made it an effective neutron absorber, and suitable for criticality control applications. Earlier studies have shown that ingots and melt-spun ribbons of these materials have good passive film stability in these environments. Thermal spray coatings of these materials have now been produced, and have undergone a variety of corrosion testing, including both atmospheric and long-term immersion testing. The modes and rates of corrosion have been determined in the various environments, and are reported here.

  7. Effect of annealing on the properties of spray-pyrolysed lead sulphide thin films for solar cell application

    Science.gov (United States)

    Veena, E.; Bangera, Kasturi V.; Shivakumar, G. K.

    2017-05-01

    Annealing is the most important processing parameter perhaps as it directly affects the properties of the thin films. In the present article, lead sulphide thin films composed of (2 0 0) plane-oriented nano-rods were successfully synthesized on glass substrates using spray pyrolysis technique at annealing temperature 350 °C. Films were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive analysis by X-ray (EDAX), UV-VIS-NIR spectrometry and two-probe experiments. The X-ray diffraction study confirmed that films exhibiting face-centred cubic structure with a preferred orientation along (2 0 0) plane were independent of annealing temperature. SEM photographs revealed the formation of nano-rods. The possible formation of nano-rods and its dependency on optical and electrical properties were discussed. Chemical composition in terms of atomic ratio of the constituents is determined from EDAX studies. The optical band gap of the lead sulphide thin films was found to decrease from 1.22 to 0.98 eV with an increase in annealing temperature. The electrical conductivity of the films at room temperature was of the order of 10-2 Ω-1 cm-1 with the low activation energy. Results prove that lead sulphide films grown by chemical method appeal its adoptability for potential solar cell applications.

  8. Thermal Conductivity and Stability of HfO2-Y2O3 and La2Zr2O7 Evaluated for 1650 Deg C Thermal/Environmental Barrier Coating Applications

    Science.gov (United States)

    Zhu, Dong-Ming; Bansal, Narottam P.; Miller, Robert A.

    2003-01-01

    HfO2-Y2O3 and La2Zr2O7 are candidate thermal and environmental barrier coating (T/EBC) materials for gas turbine ceramic matrix composite (CMC) combustor applications because of their relatively low thermal conductivity and high temperature capability. In this paper, thermal conductivity and high temperature stability of hot-pressed and plasma sprayed specimens with representative partially-stabilized and fully-cubic HfO2-Y2O3 compositions and La2Zr2O7 were evaluated at temperatures up to 1700 C using a steady-state laser heat-flux technique. Sintering behavior of the plasmasprayed coatings was determined by monitoring the thermal conductivity increases during a 20-hour test period at various temperatures. Durability and failure mechanisms of the HfO2-Y2O3 and La2Zr2O7 coatings on mullite/SiC hexoloy or SiC/SiC CMC substrates were investigated at 1650 C under thermal gradient cyclic conditions. Coating design and testing issues for the 1650 C thermal/environmental barrier coating applications are also discussed.

  9. Thermal Hydraulic Analysis Using GIS on Application of HTR to Thermal Recovery of Heavy Oil Reservoirs

    Directory of Open Access Journals (Sweden)

    Yangping Zhou

    2012-01-01

    Full Text Available At present, large water demand and carbon dioxide (CO2 emissions have emerged as challenges of steam injection for oil thermal recovery. This paper proposed a strategy of superheated steam injection by the high-temperature gas-cooled reactor (HTR for thermal recovery of heavy oil, which has less demand of water and emission of CO2. The paper outlines the problems of conventional steam injection and addresses the advantages of superheated steam injection by HTR from the aspects of technology, economy, and environment. A Geographic Information System (GIS embedded with a thermal hydraulic analysis function is designed and developed to analyze the strategy, which can make the analysis work more practical and credible. Thermal hydraulic analysis using this GIS is carried out by applying this strategy to a reference heavy oil field. Two kinds of injection are considered and compared: wet steam injection by conventional boilers and superheated steam injection by HTR. The heat loss, pressure drop, and possible phase transformation are calculated and analyzed when the steam flows through the pipeline and well tube and is finally injected into the oil reservoir. The result shows that the superheated steam injection from HTR is applicable and promising for thermal recovery of heavy oil reservoirs.

  10. Near-Field Thermal Radiation for Solar Thermophotovoltaics and High Temperature Thermal Logic and Memory Applications

    Science.gov (United States)

    Elzouka, Mahmoud

    This dissertation investigates Near-Field Thermal Radiation (NFTR) applied to MEMS-based concentrated solar thermophotovoltaics (STPV) energy conversion and thermal memory and logics. NFTR is the exchange of thermal radiation energy at nano/microscale; when separation between the hot and cold objects is less than dominant radiation wavelength (˜1 mum). NFTR is particularly of interest to the above applications due to its high rate of energy transfer, exceeding the blackbody limit by orders of magnitude, and its strong dependence on separation gap size, surface nano/microstructure and material properties. Concentrated STPV system converts solar radiation to electricity using heat as an intermediary through a thermally coupled absorber/emitter, which causes STPV to have one of the highest solar-to-electricity conversion efficiency limits (85.4%). Modeling of a near-field concentrated STPV microsystem is carried out to investigate the use of STPV based solid-state energy conversion as high power density MEMS power generator. Numerical results for In 0.18Ga0.82Sb PV cell illuminated with tungsten emitter showed significant enhancement in energy transfer, resulting in output power densities as high as 60 W/cm2; 30 times higher than the equivalent far-field power density. On thermal computing, this dissertation demonstrates near-field heat transfer enabled high temperature NanoThermoMechanical memory and logics. Unlike electronics, NanoThermoMechanical memory and logic devices use heat instead of electricity to record and process data; hence they can operate in harsh environments where electronics typically fail. NanoThermoMechanical devices achieve memory and thermal rectification functions through the coupling of near-field thermal radiation and thermal expansion in microstructures, resulting in nonlinear heat transfer between two temperature terminals. Numerical modeling of a conceptual NanoThermoMechanical is carried out; results include the dynamic response under

  11. Scenarios for solar thermal energy applications in Brazil

    International Nuclear Information System (INIS)

    Martins, F.R.; Abreu, S.L.; Pereira, E.B.

    2012-01-01

    The Solar and Wind Energy Resource Assessment (SWERA) database is used to prepare and discuss scenarios for solar thermal applications in Brazil. The paper discusses low temperature applications (small and large scale water heating) and solar power plants for electricity production (concentrated solar power plants and solar chimney plants) in Brazil. The results demonstrate the feasibility of large-scale application of solar energy for water heating and electricity generation in Brazil. Payback periods for water heating systems are typically below 4 years if they were used to replace residential electric showerheads in low-income families. Large-scale water heating systems also present high feasibility and many commercial companies are adopting this technology to reduce operational costs. The best sites to set up CSP plants are in the Brazilian semi-arid region where the annual energy achieves 2.2 MW h/m 2 and averages of daily solar irradiation are larger than 5.0 kW h/m 2 /day. The western area of Brazilian Northeastern region meets all technical requirements to exploit solar thermal energy for electricity generation based on solar chimney technology. Highlights: ► Scenarios for solar thermal applications are presented. ► Payback is typically below 4 years for small scale water heating systems. ► Large-scale water heating systems also present high feasibility. ► The Brazilian semi-arid region is the best sites for CSP and chimney tower plants.

  12. Effect of Mn content on structural, optical, opto-thermal and electrical properties of ZnO:Mn sprayed thin films compounds

    International Nuclear Information System (INIS)

    Mimouni, R.; Kamoun, O.; Yumak, A.; Mhamdi, A.; Boubaker, K.; Petkova, P.; Amlouk, M.

    2015-01-01

    Highlights: • Proposing an original explanation to the difference between manganese-doped zinc oxide and undoped behavior. • Presenting an original effective electrical and fluorescence-related calculation scheme. • Outlining original AC–DC investigation protocol. - Abstract: Manganese-doped zinc oxide thin films (ZnO:Mn) at different percentages (0–3%) were deposited on glass substrates using a chemical spray technique. The effects of manganese element content on structural, optical, opto-thermal and electrical conductivity of ZnO:Mn thin films were investigated by means of X-ray diffraction, optical measurement, Photoluminescence spectroscopy and impedance spectroscopy. XRD analysis revealed that all films consist of single phase ZnO and were well crystallized in würtzite phase with the crystallites preferentially oriented towards (0 0 2) direction parallel to c-axis. Doping manganese resulted in a slight decrease in the optical band gap energy of the films and a noticeably change in optical constants. The UV peak positions for ZnO:Mn samples slightly red shift to the longer wavelength in comparison with the pure ZnO which can be attributed to the change in the acceptor level induced by the substitutional Mn 2+ and the band-gap narrowing of ZnO with the Mn dopant. We have performed original AC and DC conductivity studies inspired from Jonscher and small polaron models. These studies helped establishing significant correlation between temperature and activation energy and Mn content. From the spectroscopy impedance analysis we investigated the frequency relaxation phenomenon and the circuit equivalent circuit of such thin films. Finally, all results have been discussed, as an objective of the actual work, in terms of the manganese doping concentration

  13. Hard tissue ablation with a spray-assisted mid-IR laser

    International Nuclear Information System (INIS)

    Kang, H W; Rizoiu, I; Welch, A J

    2007-01-01

    The objective of this study was to understand the dominant mechanism(s) for dental enamel ablation with the application of water spray. A free-running Er,Cr:YSGG (yttrium, scandium, gallium, garnet) laser was used to ablate human enamel tissue at various radiant exposures. During dental ablation, distilled water was sprayed on the sample surface, and these results were compared to ablation without a spray (dry ablation). In order to identify dominant ablation mechanisms, transient acoustic waves were compared to ablation thresholds and the volume of material removed. The ablation profile and depth were measured using optical coherence tomography (OCT). Irregular surface modification, charring and peripheral cracks were associated with dry ablation, whereas craters for spray samples were relatively clean without thermal damage. In spite of a 60% higher ablation threshold for spray associated irradiations owing to water absorption, acoustic peak pressures were six times higher and ablation volume was up to a factor of 2 larger compared to dry ablation. The enhanced pressure and ablation performance of the spray-assisted process was the result of rapid water vaporization, material ejection with recoil stress, interstitial water explosion and possibly liquid-jet formation. With water cooling and abrasive/disruptive mechanical effects, the spray ablation can be a safe and efficient modality for dental treatment

  14. Warm spraying-a novel coating process based on high-velocity impact of solid particles.

    Science.gov (United States)

    Kuroda, Seiji; Kawakita, Jin; Watanabe, Makoto; Katanoda, Hiroshi

    2008-07-01

    In recent years, coating processes based on the impact of high-velocity solid particles such as cold spraying and aerosol deposition have been developed and attracting much industrial attention. A novel coating process called 'warm spraying' has been developed, in which coatings are formed by the high-velocity impact of solid powder particles heated to appropriate temperatures below the melting point of the powder material. The advantages of such process are as follows: (1) the critical velocity needed to form a coating can be significantly lowered by heating, (2) the degradation of feedstock powder such as oxidation can be significantly controlled compared with conventional thermal spraying where powder is molten, and (3) various coating structures can be realized from porous to dense ones by controlling the temperature and velocity of the particles. The principles and characteristics of this new process are discussed in light of other existing spray processes such as high-velocity oxy-fuel spraying and cold spraying. The gas dynamics of particle heating and acceleration by the spraying apparatus as well as the high-velocity impact phenomena of powder particles are discussed in detail. Several examples of depositing heat sensitive materials such as titanium, metallic glass, WC-Co cermet and polymers are described with potential industrial applications.

  15. Solar thermal power systems point-focusing thermal and electric applications projects. Volume 1: Executive summary

    Science.gov (United States)

    Marriott, A.

    1980-01-01

    The activities of the Point-Focusing Thermal and Electric Applications (PETEA) project for the fiscal year 1979 are summarized. The main thrust of the PFTEA Project, the small community solar thermal power experiment, was completed. Concept definition studies included a small central receiver approach, a point-focusing distributed receiver system with central power generation, and a point-focusing distributed receiver concept with distributed power generation. The first experiment in the Isolated Application Series was initiated. Planning for the third engineering experiment series, which addresses the industrial market sector, was also initiated. In addition to the experiment-related activities, several contracts to industry were let and studies were conducted to explore the market potential for point-focusing distributed receiver (PFDR) systems. System analysis studies were completed that looked at PFDR technology relative to other small power system technology candidates for the utility market sector.

  16. Organic transistors with high thermal stability for medical applications.

    Science.gov (United States)

    Kuribara, Kazunori; Wang, He; Uchiyama, Naoya; Fukuda, Kenjiro; Yokota, Tomoyuki; Zschieschang, Ute; Jaye, Cherno; Fischer, Daniel; Klauk, Hagen; Yamamoto, Tatsuya; Takimiya, Kazuo; Ikeda, Masaaki; Kuwabara, Hirokazu; Sekitani, Tsuyoshi; Loo, Yueh-Lin; Someya, Takao

    2012-03-06

    The excellent mechanical flexibility of organic electronic devices is expected to open up a range of new application opportunities in electronics, such as flexible displays, robotic sensors, and biological and medical electronic applications. However, one of the major remaining issues for organic devices is their instability, especially their thermal instability, because low melting temperatures and large thermal expansion coefficients of organic materials cause thermal degradation. Here we demonstrate the fabrication of flexible thin-film transistors with excellent thermal stability and their viability for biomedical sterilization processes. The organic thin-film transistors comprise a high-mobility organic semiconductor, dinaphtho[2,3-b:2',3'-f]thieno[3,2-b]thiophene, and thin gate dielectrics comprising a 2-nm-thick self-assembled monolayer and a 4-nm-thick aluminium oxide layer. The transistors exhibit a mobility of 1.2 cm(2) V(-1)s(-1) within a 2 V operation and are stable even after exposure to conditions typically used for medical sterilization.

  17. Rationalization of thermal injury quantification methods: application to skin burns.

    Science.gov (United States)

    Viglianti, Benjamin L; Dewhirst, Mark W; Abraham, John P; Gorman, John M; Sparrow, Eph M

    2014-08-01

    Classification of thermal injury is typically accomplished either through the use of an equivalent dosimetry method (equivalent minutes at 43 °C, CEM43 °C) or through a thermal-injury-damage metric (the Arrhenius method). For lower-temperature levels, the equivalent dosimetry approach is typically employed while higher-temperature applications are most often categorized by injury-damage calculations. The two methods derive from common thermodynamic/physical chemistry origins. To facilitate the development of the interrelationships between the two metrics, application is made to the case of skin burns. This thermal insult has been quantified by numerical simulation, and the extracted time-temperature results served for the evaluation of the respective characterizations. The simulations were performed for skin-surface exposure temperatures ranging from 60 to 90 °C, where each surface temperature was held constant for durations extending from 10 to 110 s. It was demonstrated that values of CEM43 at the basal layer of the skin were highly correlated with the depth of injury calculated from a thermal injury integral. Local values of CEM43 were connected to the local cell survival rate, and a correlating equation was developed relating CEM43 with the decrease in cell survival from 90% to 10%. Finally, it was shown that the cell survival/CEM43 relationship for the cases investigated here most closely aligns with isothermal exposure of tissue to temperatures of ~50 °C. Copyright © 2013 Elsevier Ltd and ISBI. All rights reserved.

  18. Influence of spray parameters on the microstructure and mechanical properties of gas-tunnel plasma sprayed hydroxyapatite coatings

    International Nuclear Information System (INIS)

    Morks, M.F.; Kobayashi, Akira

    2007-01-01

    For biomedical applications, hydroxyapatite (HA) coatings were deposited on 304 stainless steel substrate by using a gas tunnel type plasma spraying process. The influences of spraying distances and plasma arc currents on the microstructure, hardness and adhesion properties of HA coatings were investigated. Microstructure observation by SEM showed that HA coatings sprayed at low plasma power have a porous structure and poor hardness. HA coatings sprayed at high plasma power and short spraying distance are characterized by good adhesion and low porosity with dense structure. Hardness increased for HA coatings sprayed at shorter spraying distance and higher plasma power, mainly due to the formation of dense coatings

  19. Mechanical properties of titanium-hydroxyapatite (Ti-HA) composite coating on stainless steel prepared by thermal spraying

    Science.gov (United States)

    Rosmamuhamadani, R.; Azhar, N. H.; Talari, M. K.; Yahaya, Sabrina M.; Sulaiman, S.; Ismail, M. I. S.

    2017-09-01

    Addition of hydroxyapatite (HA) can enhance the bioactivity of the common metallic implant due to its similarity with natural bones and teeth. In this investigation, high velocity oxy-fuel (HVOFT) technique was used to deposit titanium-hydroxyapatite (Ti-HA) composite on stainless steel substrate plate with different percentage of HA for biomedical applications. The aim of this research is to investigate the mechanical properties of Ti-HA coating such as hardness, adhesion strength and wear behaviour. The hardness and strength was determined by using SHIMADZU-microhardness Vickers tester and PosiTest AT portable adhesion tester respectively. The wear test was performed by using pin-on-disk equipment and field emission scanning electron microscope (FESEM) used to determine the extent of surface damage. From the results obtained, mechanical properties such as hardness and adhesion strength of titanium (Ti) coating decreased with the increased of HA contents. Meanwhile, the coefficient of friction of Ti-10% HA coating shows the highest value compare to others as three-body abrasion had occurred during the test.

  20. Application of a cold spray technique to the fabrication of a copper canister for the geological disposal of CANDU spent fuels

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Heui-Joo, E-mail: hjchoi@kaeri.re.k [Korea Atomic Energy Research Institute, Radioactive Waste Management Technology Development, 150 Dukjin-dong, Yuseong, Daejon, 305-353 (Korea, Republic of); Lee, Minsoo; Lee, Jong Youl [Korea Atomic Energy Research Institute, Radioactive Waste Management Technology Development, 150 Dukjin-dong, Yuseong, Daejon, 305-353 (Korea, Republic of)

    2010-10-15

    A new method was proposed for the manufacture of a copper-cast iron canister for the spent fuel disposal based on the cold spray coating technique. The thickness of a copper shell could be fabricated to be as thin as 10 mm with the new method. Around 6 tons of copper could be saved with a 10 mm thick canister compared with a 50 mm thick canister. The electrochemical properties of the cold sprayed copper layer and forged copper were measured through a polarization test. The two copper layers showed very similar electrochemical properties. The lifetime of a 10 mm copper canister was estimated with a mathematical model based on the mass transport of sulfide ions through the buffer. The results showed that the canister lifetime was more than 140,000 years under the Korean granite groundwater condition. The thermal analysis with a current pre-conceptual design of a CANDU spent fuel canister showed that the maximum temperature between the canister and the saturated buffer was below the thermal criteria, 100 {sup o}C. Finally, the mechanical stability of the copper canister was confirmed with a computer program, ABAQUS, under the rock movement scenario.

  1. Evaluation of surface residual stresses in HVOF sprayed WC-12Co coatings by XRD and ED-hole drilling

    Energy Technology Data Exchange (ETDEWEB)

    Azizpour, M. Jalali; Nourouzi, S. [Babol University of Technology, Babol (Iran, Islamic Republic of)

    2013-09-15

    Thermally sprayed coatings are inherently associated with residual stresses in the coatings. These stresses have a noticeable effect on the physical and mechanical properties of coatings. The high speed hole drilling method is widely used to measure the residual stress. Due to the nature of the thermally sprayed coatings, the application of this method for WC/Co coatings has some limitations. In the current study, WC-12Co coatings were deposited using HVOF thermal spraying. The electro discharge hole drilling method was developed to measure the through thickness residual stress in WC-Co thermally sprayed coatings. Morphological studies were conducted using optical microscopy and scanning electron microscopy (SEM) to evaluate the powder and coating characteristics. The sin2ψ method was used to evaluate the surface residual stress by means of XRD. The residual stress at the surface using EDM and XRD was approximately -32.54 MPa and -40.6 MPa respectively. The experimental results reveal that the stress curves are not uniform through the coating thickness. It has been found that the mean residual stress is of approximately -126 MPa. Obtained results are in good agreement with the reported values from literatures. The developed method confirms the feasibility of residual stresses measurement for HVOF thermally sprayed WC-Co coatings.

  2. Application of Acoustic Techniques in Thermal Power Plants

    Directory of Open Access Journals (Sweden)

    T. K. Sai

    2017-03-01

    Full Text Available In the power plant, for over two decades, use of acoustic techniques were limited only to detect steam leaks in the Boiler. Even this application has certain limitations like interfering background noises, sound wave attenuations, and inaccessibility of desired sensor locations. For these reasons a proper specialized technique, generally unique to a given application, be employed to ensure optimum sensitivity. This paper presents an innovative approach towards use of acoustic techniques in a 500 MW thermal power plant. The application areas include clinker /sagging detection, steam leak detection and combustion optimization. In the steam leak detection and combustion optimization, the present day limitations are overcome. The use of acoustic technology to detect clinker formation is a new concept. All the three applications are designed and implemented in a 500 MW power plant.

  3. Molecular tagging techniques and their applications to the study of complex thermal flow phenomena

    Science.gov (United States)

    Chen, Fang; Li, Haixing; Hu, Hui

    2015-08-01

    This review article reports the recent progress in the development of a new group of molecule-based flow diagnostic techniques, which include molecular tagging velocimetry (MTV) and molecular tagging thermometry (MTT), for both qualitative flow visualization of thermally induced flow structures and quantitative whole-field measurements of flow velocity and temperature distributions. The MTV and MTT techniques can also be easily combined to result in a so-called molecular tagging velocimetry and thermometry (MTV&T) technique, which is capble of achieving simultaneous measurements of flow velocity and temperature distribution in fluid flows. Instead of using tiny particles, the molecular tagging techniques (MTV, MTT, and MTV&T) use phosphorescent molecules, which can be turned into long-lasting glowing marks upon excitation by photons of appropriate wavelength, as the tracers for the flow velocity and temperature measurements. The unique attraction and implementation of the molecular tagging techniques are demonstrated by three application examples, which include: (1) to quantify the unsteady heat transfer process from a heated cylinder to the surrounding fluid flow in order to examine the thermal effects on the wake instabilities behind the heated cylinder operating in mixed and forced heat convection regimes, (2) to reveal the time evolution of unsteady heat transfer and phase changing process inside micro-sized, icing water droplets in order to elucidate the underlying physics pertinent to aircraft icing phenomena, and (3) to achieve simultaneous droplet size, velocity and temperature measurements of "in-flight" droplets to characterize the dynamic and thermodynamic behaviors of flying droplets in spray flows.

  4. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO & DOE OCRWM Co-Sponsored Advanced Materials Program

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

    2007-09-19

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent.

  5. Study of air entrainment in high pressure spray: optics diagnostics and application to the Diesel injection; Etude de l'entrainement d'air dans un spray haute pression: diagnostics optiques et application a l'injection diesel

    Energy Technology Data Exchange (ETDEWEB)

    Arbeau, A.

    2004-12-15

    The actual development of the engine must reply to a will of fuel consumption reduction and to norms more and more strict concerning the pollutant emissions. Although the Diesel engines are efficient, the NO{sub x} and particle emissions mainly come from the existence of wealthy fuel zone preventing an optimal combustion. Therefore, the air / fuel mixing preparation, highly controlled by the air entrainment in spray, is essential. In this context, we have developed metrological tools in order to analyse the air entrainment mechanism in a dense spray. The Particle Image Velocimetry (PIV) technique is first applied to a conical spray with an injection pressure less than 100 bars to study the air entrainment in spray. A transfer of the methodologies allows then the characterisation and the understanding of the air entrainment mechanism in high pressure full spray (injection pressure less than 1600 bars) type Diesel one. The influence of injection parameters (injection pressure and back pressure) on the mixing rate is studied. The increase of the injection pressure from 800 to 1600 bars implies an increase of the mixing rate of 60 %. Moreover, the thermodynamic conditions of the ambient air, simulated by the chamber back pressure, widely favours the mixing rate. Actually, this latter increases of 350 % when the chamber back pressure varies from 1 to 7 bars. The experimental results do not follow classical laws of air entrainment in one-phase flow jet with variable density, but are in good agreement with an integral model for air entrainment in an axisymmetric full spray. Finally, the Fluorescence Particle Image Velocimetry (FPIV) is introduced in order to extend the PIV application field in dense two-phase flows. (author)

  6. Macro-fiber composites under thermal cycles for space applications

    Science.gov (United States)

    Acosta, Krystal L.; Hobeck, Jared D.; Owen, Robert B.; Inman, Daniel J.

    2017-04-01

    Macro-Fiber Composites (MFCs) are a piezoelectric material typically employed in applications ranging from vibration damping to actuation to structural health monitoring. These composites have flown in space but only with thermal protection and for a short duration. They have not been significantly tested under thermally cyclic conditions similar to those they would experience in Low-Earth Orbit (LEO) without shielding. Research has shown that the performance of MFCs varies when the MFC undergoes a thermal cycle. This paper outlines an autonomous experiment that will be able to run impedance measurements and actuate MFCs, further testing their performance in a space environment where thermal cycles are common. This will be installed on a CubeSat and flown to LEO where it will collect data and downlink it back for study. Details of the layout of the experiments and electronic systems being used on the CubeSat for the payload are presented alongside future steps that need to be taken to ensure a successful flight.

  7. Thermal energy storage for solar applications: an overview

    Energy Technology Data Exchange (ETDEWEB)

    Wyman, C.

    1979-03-01

    This report presents an overview of current technology and programs including some economic studies in low, intermediate, and high temperatre thermal energy storage for solar applications and an assessment of key problem areas. Previous studies of the economic role of storage for solar home heating and stand-alone electric plants are examined first and factors which affect the economics of storage are discussed. Next, the costs and storage capacities of representative sensible and latent heat storage materials are summarized. Various modes of operation are also presented for thermal storage by reversible chemical reactions, but this technology is at such an immature stage of development that its economic and technical potential are not clearly understood. Some new ideas in containers and heat exchangers are reviewed to illustrate possible innovative approaches to reducing storage costs. A more detailed examination is then made of reversible reaction storage, and gas-solid reactions are shown to have desirable attributes for solar energy storage. However, there are problems with heat transfer and heat exchanger for these systems that must be solved to make such systems more economically attractive. The DOE programs in thermal energy storage are reviewed in light of this review, and recommendations are made for future program directions which appear at this time to have the greatest potential impact on reducing technical and economic barriers to thermal storage utilization.

  8. Nicotine Nasal Spray

    Science.gov (United States)

    Nicotine nasal spray is used to help people stop smoking. Nicotine nasal spray should be used together with a ... support groups, counseling, or specific behavior change techniques. Nicotine nasal spray is in a class of medications ...

  9. Development and application of the global rainbow refractometry for the study of heat and mass transfers in a spray; Developpement et application de la refractometrie arc-en-ciel global pour l'etude des transferts massique et thermique dans un spray

    Energy Technology Data Exchange (ETDEWEB)

    Lemaitre, P

    2004-12-15

    During the course of an hypothetical severe accident in a Pressure Water Reactor (PWR), hydrogen produced by the degradation and oxidation of the reactor core and high pressure water vapor can be released into the reactor containment. The repartition of the hydrogen in the reactor containment is then dependent of the forced (mixed or natural) convection flows which will be established. This type of accidental scenario will lead then to the pressurization of the reactor containment and to a potential risk of hydrogen combustion, able to prejudice to the integrity of the reactor. One of the means of PWR safety, called spraying, consists to release cold water sprays in the reactor containment, with the aim to make its internal pressure and its temperature decrease, on account of the condensation of water vapor on the injected water droplets. Moreover, the spraying leads to a mixing of the gaseous mixture containing air, water vapor and hydrogen, and contributes to make the hydrogen local concentration decreased. The TOSQAN experiment, developed at the IRSN, allows to reproduce the thermal-hydraulic conditions which represent accidental sequences able to happen in a PWR. In the frame of the current program consecrated to the spraying study, an innovating optical technique has been implemented on the TOSQAN experiment to finely characterize the mass and heat transfers between a spray and the surrounding atmosphere. This work gives into details the development of the global rainbow technique which allows to measure, in a non intrusive way, the temperature of the droplets during their fall. This technique has been coupled with others optical diagnoses such as the spontaneous Raman diffusion spectrometry, the PIV (Particle Image Velocimetry) and the implementation imagery, to respectively measure the water vapor parts as well as the velocities and the droplets sizes. The obtained experimental results have led to a global and local analysis of the interaction between the

  10. Application of Rapid Prototyping and Wire Arc Spray to the Fabrication of Injection Mold Tools (MSFC Center Director's Discretionary Fund)

    Science.gov (United States)

    Cooper, K. G.

    2000-01-01

    Rapid prototyping (RP) is a layer-by-layer-based additive manufacturing process for constructing three-dimensional representations of a computer design from a wax, plastic, or similar material. Wire arc spray (WAS) is a metal spray forming technique, which deposits thin layers of metal onto a substrate or pattern. Marshall Space Flight Center currently has both capabilities in-house, and this project proposed merging the two processes into an innovative manufacturing technique, in which intermediate injection molding tool halves were to be fabricated with RP and WAS metal forming.

  11. Origin of spray formation during impact on heated surfaces.

    Science.gov (United States)

    van Limbeek, Michiel A J; Hoefnagels, Paul B J; Sun, Chao; Lohse, Detlef

    2017-10-25

    In many applications, it is crucial to control the heat transfer rate of impacting drops on a heated plate. When the solid exceeds the so-called Leidenfrost temperature, an impacting drop is prevented from contacting the plate by its own evaporation. But the decrease in the resulting cooling efficiency of the impacting drop is yet not quantitatively understood. Here, we experimentally study the impact of such water drops on smooth heated surfaces of various substances. We demonstrate that, in contrast to previous results for other liquids, water exhibits spray in the vertical direction when impacting sapphire and silicon. We show that this typical spray formation during impact is a result of the local cooling of the plate. This is surprising since these two materials were considered to remain isothermal during the impact of mm-sized droplets. We conclude and explain that the thermal time scale of the system is not solely determined by the thermal properties of the solid, but also by those of the liquid. We also introduce a dimensionless number comparing the thermal time scale and the dynamic time scale with which we can predict the spraying behaviour at impact.

  12. Temporal frequency of knockdown resistance mutations, F1534C and V1016G, in Aedes aegypti in Chiang Mai city, Thailand and the impact of the mutations on the efficiency of thermal fogging spray with pyrethroids.

    Science.gov (United States)

    Plernsub, Suriya; Saingamsook, Jassada; Yanola, Jintana; Lumjuan, Nongkran; Tippawangkosol, Pongsri; Walton, Catherine; Somboon, Pradya

    2016-10-01

    In Thailand, control of dengue outbreaks is currently attained by the use of space sprays, particularly thermal fogging using pyrethroids, with the aim of killing infected Aedes mosquito vectors in epidemic areas. However, the principal dengue vector, Aedes aegypti, is resistant to pyrethroids conferred mainly by mutations in the voltage-gated sodium channel gene, F1534C and V1016G, termed knockdown resistance (kdr). The objectives of this study were to determine the temporal frequencies of F1534C and V1016G in Ae. aegypti populations in relation to pyrethroid resistance in Chiang Mai city, and to evaluate the impact of the mutations on the efficacy of thermal fogging with the pyrethroid deltamethrin. Larvae and pupae were collected from several areas around Chiang Mai city during 2011-2015 and reared to adulthood for bioassays for deltamethrin susceptibility. These revealed no trend of increasing deltamethrin resistance during the study period (mortality 58.0-69.5%, average 62.8%). This corresponded to no overall change in the frequencies of the C1534 allele (0.55-0.66, average 0.62) and G1016 allele (0.34-0.45, average 0.38), determined using allele specific amplification. Only three genotypes of kdr mutations were detected: C1534 homozygous (VV/CC); G1016/C1534 double heterozygous (VG/FC); and G1016 homozygous (GG/FF) indicating that the F1534C and V1016G mutations occurred on separate haplotypic backgrounds and a lack of recombination between them to date. The F1 progeny females were used to evaluate the efficacy of thermal fogging spray with Damthrin-SP(®) (deltamethrin+S-bioallethrin+piperonyl butoxide) using a caged mosquito bioassay. The thermal fogging spray killed 100% and 61.3% of caged mosquito bioassay placed indoors and outdoors, respectively. The outdoor spray had greater killing effect on C1534 homozygous and had partially effect on double heterozygous mosquitoes, but did not kill any G1016 homozygous mutants living outdoors. As this selection

  13. Effect of heat treatment on the wear and corrosion behaviors of a gray cast iron coated with a COLMONOY 88 alloy deposited by high velocity oxygen fuel (HVOF thermal spray

    Directory of Open Access Journals (Sweden)

    A. Öz

    2013-07-01

    Full Text Available The present work has been conducted in order to determine the influence of heat treatment on the wear and corrosion behaviours of a gray cast iron substrate coated with a Ni base coating deposited by HVOF thermal spray. The wear resistance of the coatings was obtained using a reciprocating wear tester by rubbing a 10 mm diameter steel ball on the coatings at normal atmospheric conditions. Corrosion tests were performed using potentiodynamic polarization measurements in a 3,5 % NaCl solution. It was observed that the corrosion and wear resistance of the coatings increased along with the reduction of porosity and roughness by the heat treatment.

  14. Transient heat transfer behavior of water spray evaporative cooling on a stainless steel cylinder with structured surface for safety design application in high temperature scenario

    Science.gov (United States)

    Aamir, Muhammad; Liao, Qiang; Hong, Wang; Xun, Zhu; Song, Sihong; Sajid, Muhammad

    2017-02-01

    High heat transfer performance of spray cooling on structured surface might be an additional measure to increase the safety of an installation against any threat caused by rapid increase in the temperature. The purpose of present experimental study is to explore heat transfer performance of structured surface under different spray conditions and surface temperatures. Two cylindrical stainless steel samples were used, one with pyramid pins structured surface and other with smooth surface. Surface heat flux of 3.60, 3.46, 3.93 and 4.91 MW/m2 are estimated for sample initial average temperature of 600, 700, 800 and 900 °C, respectively for an inlet pressure of 1.0 MPa. A maximum cooling rate of 507 °C/s was estimated for an inlet pressure of 0.7 MPa at 900 °C for structured surface while for smooth surface maximum cooling rate of 356 °C/s was attained at 1.0 MPa for 700 °C. Structured surface performed better to exchange heat during spray cooling at initial sample temperature of 900 °C with a relative increase in surface heat flux by factor of 1.9, 1.56, 1.66 and 1.74 relative to smooth surface, for inlet pressure of 0.4, 0.7, 1.0 and 1.3 MPa, respectively. For smooth surface, a decreasing trend in estimated heat flux is observed, when initial sample temperature was increased from 600 to 900 °C. Temperature-based function specification method was utilized to estimate surface heat flux and surface temperature. Limited published work is available about the application of structured surface spray cooling techniques for safety of stainless steel structures at very high temperature scenario such as nuclear safety vessel and liquid natural gas storage tanks.

  15. Plasma-sprayed boron carbide coatings for first-wall protection

    Science.gov (United States)

    van der Laan, J. G.; Schnedecker, G.; van Osch, E. V.; Duwe, R.; Linke, J.

    1994-08-01

    Plasma-sprayed boron carbide coatings have been manufactured by different suppliers onto substrates of type 316L stainless steel. The coating thickness ranges from 0.3 to 2.0 mm. The larger thicknesses could only be achieved by application of an adaptive or gradient bond-layer between substrate and the boron carbide top coating. Measurements of the thermal diffusivity of coating materials are reported. Several high heat flux facilities have been used to study the thermal shock and erosion behaviour of the coated samples. A supporting numerical analysis of the thermal behaviour of the coating under normal and off-normal heat loads is presented, focussing on the differences between electron beam and laser beam tests due to volumetric energy deposition. Some aspects of the applicability of plasma sprayed B 4C coatings for first-wall protection in a next step device are discussed.

  16. Physical and photo-electrochemical characterizations of ZnO thin films deposited by ultrasonic spray method: Application to HCrO{sub 4}{sup −} photoreduction

    Energy Technology Data Exchange (ETDEWEB)

    Zebbar, N. [Department of Materials and Compounds, Faculty of Physics, USTHB, BP 32, Algiers 16111 (Algeria); Trari, M., E-mail: solarchemistry@gmail.com [Laboratory of Storage and Valorization of Renewable Energies, Faculty of Chemistry, USTHB, BP 32, Algiers 16111 (Algeria); Doulache, M. [Laboratory of Storage and Valorization of Renewable Energies, Faculty of Chemistry, USTHB, BP 32, Algiers 16111 (Algeria); Boughelout, A.; Chabane, L. [Department of Materials and Compounds, Faculty of Physics, USTHB, BP 32, Algiers 16111 (Algeria)

    2014-02-15

    ZnO thin films, prepared by ultrasonic spray onto glass substrate, crystallize in the wurtzite structure. The XRD pattern shows preferential orientation along the [0 0 2] direction. The films deposited at 350 °C consist of 60 nm crystallites with an average thickness of ∼150 nm and SEM images show rough surface areas. The gap increases with increasing the temperature of the substrate and a value of 3.25 eV is obtained for films deposited at 350 °C. ZnO is nominally non-stochiometric and exhibits n-type conduction because of the native defects such as oxygen vacancies (V{sub O}) and/or interstitial zinc atom (Zn{sub i}) which act as donor shallows. The conductivity is thermally activated and obeys to an exponential type law with activation energy of 57 meV and an electron mobility of 7 cm{sup 2} V{sup −1} s{sup −1}. The capacitance-voltage (C{sup −2} V) measurement in acid electrolyte (pH ∼ 3) shows a linear behavior with a positive slope, characteristic of n-type conduction. A flat band potential of −0.70 V{sub SCE} and a donors density of 5.30 × 10{sup 16} cm{sup −3} are determined. The Nyquist plot exhibits two semicircles attributed to a capacitive behavior with a low density of surface states within the gap region. The centre is localized below the real axis with a depletion angle of 16° ascribed to a constant phase element (CPE) due to the roughness of the film. The energy band diagram assesses the potentiality of ZnO films for the photo-electrochemical conversion. As application, 94% of chromate (3.8 × 10{sup −4} M) is reduced after 6 h under sunlight (AM 1) with a quantum yield of 0.06% and the oxidation follows a first order kinetic.

  17. Biomedical Applications of Thermally Activated Shape Memory Polymers

    Energy Technology Data Exchange (ETDEWEB)

    Small IV, W; Singhal, P; Wilson, T S; Maitland, D J

    2009-04-10

    Shape memory polymers (SMPs) are smart materials that can remember a primary shape and can return to this primary shape from a deformed secondary shape when given an appropriate stimulus. This property allows them to be delivered in a compact form via minimally invasive surgeries in humans, and deployed to achieve complex final shapes. Here we review the various biomedical applications of SMPs and the challenges they face with respect to actuation and biocompatibility. While shape memory behavior has been demonstrated with heat, light and chemical environment, here we focus our discussion on thermally stimulated SMPs.

  18. Sodium-based hydrides for thermal energy applications

    Science.gov (United States)

    Sheppard, D. A.; Humphries, T. D.; Buckley, C. E.

    2016-04-01

    Concentrating solar-thermal power (CSP) with thermal energy storage (TES) represents an attractive alternative to conventional fossil fuels for base-load power generation. Sodium alanate (NaAlH4) is a well-known sodium-based complex metal hydride but, more recently, high-temperature sodium-based complex metal hydrides have been considered for TES. This review considers the current state of the art for NaH, NaMgH3- x F x , Na-based transition metal hydrides, NaBH4 and Na3AlH6 for TES and heat pumping applications. These metal hydrides have a number of advantages over other classes of heat storage materials such as high thermal energy storage capacity, low volume, relatively low cost and a wide range of operating temperatures (100 °C to more than 650 °C). Potential safety issues associated with the use of high-temperature sodium-based hydrides are also addressed.

  19. 3D-simulation of residual stresses in TBC plasma sprayed coating

    International Nuclear Information System (INIS)

    Kundas, S.; Kashko, T.; Hurevich, V.E.; Lugscheider, E.; Hayn, G. von; Ilyuschenko, A.

    2001-01-01

    Thermal barrier coatings (TBC) are used in gas turbine technology in order to protect against overheating of the nickel alloy turbine blades. This coatings allows to increase turbine inlet temperatures and improve their efficiency. Plasma spraying processes are widely used since several years in thermal barrier coating technology. Although the plasma spraying process of TBC's is largely successful, a fundamental understanding of the process parameters influencing the TBC microstructure and mechanical properties is necessary. But this investigation has received much less attention so they could lead to considerable advances in performance of plasma sprayed thermal barrier coatings. The main reason of this mate is difficulties in experimental investigation of high temperature and high velocity process. One of the most effective ways to accelerate the process optimization is the application of computer simulation for the modeling of plasma spraying. This enables the achievement of a maximum of information about the investigated process by carrying out a minimum number of experiments. The main problem of plasma spray TBC coatings is crack information during the deposition process and coating cooling. The reasons for this are quenched and residual stresses in the coating-substrate system, and peculiarities of TBC coating properties. The problem of deposition and solidification of plasma sprayed coatings have received little attention to date and remains one of the unintelligible parts of process. A fundamental understanding of heat transfer in the coating-substrate system and particles deformation processes are, however, critical for the prediction of the microstructural characteristics of the deposited coatings, the understanding of the mechanisms involved in formation of thermal stresses and defects (cracks, debonding etc.). (author)

  20. Low thermal mass gas chromatography: principles and applications.

    Science.gov (United States)

    Luong, Jim; Gras, Ronda; Mustacich, Robert; Cortes, Hernan

    2006-01-01

    In gas chromatography (GC), temperature programming is often considered to be the second most important parameter to control, the first being column selectivity. A radically new GC technology to achieve ultrafast temperature programming with an unprecedented cool down time and low power consumption has recently become available. This technology is referred to as low thermal mass GC (LTMGC). Though the technology has its roots in resistive heating, which forms the basis of principle and design concept, the approach taken to achieve ultrafast heating and cool down time by LTMGC represents a significant break-through in GC. Despite some rectifiable shortcomings, LTMGC has proven to be an ideal methodology to deliver near/real time GC data, high precision, and high throughput applications. It is a new approach for modern high-speed GC. This paper documents the fundamental design principles behind LTMGC, performance data, and examples of applications investigated.

  1. Influence of process parameters on the cavitation resistance of arc thermally sprayed cobalt stainless steel; Influencia dos parametros de processo na resistencia a cavitacao de uma liga inoxidavel com cobalto aspergido a arco

    Energy Technology Data Exchange (ETDEWEB)

    Pukasiewicz, A. [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil); Capra, A.R.; Chandelier, J. da L. [Instituto de Tecnologia para o Desenvolvimento (LACTEC), Curitiba, PR (Brazil)], e-mail: anderson.geraldo@lactec.org.br; Paredes, R.S.C. [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil). Dept. de Engenharia Mecanica

    2006-07-01

    In this work the influence of the arc thermal spraying process on the microstructure, oxide volumetric fraction, porosity and cavitation resistance was studied. The characterization was performed by optical and electrical microscopy, microhardness and ultrasonic cavitation test, ASTM G32-96 in AS895HY cobalt stainless steel. The increase in air pressure, 280 to 410 kPa, modified the oxide fraction from 17,2 +- 3,6% to 10,9 +-1,8%, in the samples without pre-heating treatment. With 120 deg C pre-heating treatment the oxide fraction increase from 24,1 +- 2,8% to 12,8 +- 1,9% when the air pressure was modified from 280 to 550 kPa. The mass loss in vibration-induced cavitation were 1,55 and 1,42 mg/h for 410 kPa AS895HY samples, with and without pre heating treatment, and 2,12 mg/h for 280 kPa samples without pre heating treatment. The results showed that the process parameters modified the microstructure and the cavitation resistance of the arc thermal spraying coatings. (author)

  2. Kelvin spray ionization.

    Science.gov (United States)

    Özdemir, Abdil; Lin, Jung-Lee; Gillig, Kent J; Chen, Chung-Hsuan

    2013-11-21

    A novel self-powered dual spray ionization source has been developed for applications in mass spectrometry. This new source does not use any power supply and produces both positive and negative ions simultaneously. The idea behind this ionization source comes from the Kelvin water dropper. The source employs one or two syringes, two pneumatic sprays operated over a range of flow rates (0.15-15 μL min(-1)) and gas pressures (0-150 psi), and two double layered metal screens for ion formation. A variable electrostatic potential from 0 to 4 kV can be produced depending on solvent and gas flow rates that allow gentle ionization of compounds. There are several parameters that affect the performance during ionization of molecules including the flow rate of solvent, gas pressure, solvent acidity, position of spray and metal screens with respect to each other and distance between metal screens and the counter electrode. This ionization method has been successfully applied to solutions of peptides, proteins and non-covalent complexes. In comparison with ESI, the charge number of the most populated state is lower than that from ESI. It indicates that this is a softer ionization technique and it produces more protein ions with folded structures. The unique features of Kelvin spray ionization (KeSI) are that the method is self-powered and ionization occurs at very low potentials by providing very low internal energy to the ions. This advantage can be used for the ionization of very fragile molecules and investigation of non-covalent interactions.

  3. Simple one step spray process for CuInS2 / In2S3 heterojunctions on flexible substrates for photovoltaic applications

    Science.gov (United States)

    Thomas, Titu; Kumar, K. Rajeev; Kartha, C. Sudha; Vijayakumar, K. P.

    2015-09-01

    Flexible semiconducting devices such as solar cells and displays have been a recent attraction. Unlike heavy, brittle glass substrates, plastics and metallic foils have advantage of flexibility. They also have added advantages like good thermal stability and high melting point. In this paper we present a very simple method for the growth of Copper Indium Sulphide (CIS) films by depositing merely Indium Sulphide (InS) directly over the Cu foil using simple and economical chemical spray pyrolysis technique. The effects of volume of precursor solution on structural and morphological properties of the films were studied. Finally trials on heterojunctions with a structure of Cu foil/CIS/InS/Ag were also employed. Further improvement on heterojunction is expected by optimizing the morphological and structural properties of the film.

  4. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    Science.gov (United States)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  5. Electroform/Plasma-Spray Laminates for X-Ray Optics

    Science.gov (United States)

    Ulmer, Melville P.; Graham, Michael; Vaynman, Semyon

    2007-01-01

    Electroform/plasma-spray laminates have shown promise as lightweight, strong, low-thermal-expansion components for xray optics. The basic idea is to exploit both (1) the well-established art of fabrication of optical components by replication and (2) plasma spraying as a means of reinforcing a thin replica optic with one or more backing layer(s) having tailorable thermomechanical properties. In x-ray optics as in other applications, replication reduces the time and cost of fabrication because grinding and polishing can be limited to a few thick masters, from which many lightweight replicas can thereafter be made. The first step in the fabrication of a component of the type in question is to make a replica optic by electroforming a thin layer of nickel on a master. Through proper control of the electroforming process conditions, it is possible to minimize residual stress and, hence, to minimize distortion in the replica. Next, a powder comprising ceramic particles coated with a metal compatible with the electroformed nickel is plasma-sprayed onto the backside of the nickel replica. Then through several repetitions and variations of the preceding steps or perhaps a small compressive stress, alternating layers of electroformed nickel and plasma-sprayed metal-coated ceramic powder are deposited. The thicknesses of the layers and the composition of the metal-coated ceramic powder are chosen to optimize the strength, areal mass density, and toughness of the finished component. An important benefit of using both electroforming and plasma spraying is the possibility of balancing stresses to a minimum level, which could be zero or perhaps a small net compressive stress designed to enhance the function of the component in its intended application.

  6. A numerical approach for the study of large sodium spray fires and its application for SPX1

    International Nuclear Information System (INIS)

    Varet, T.; Leroy, B.; Barthez, M.; Malet, J.C.

    1996-01-01

    For the original design of SUPER-PHENIX, only pool fires were analysed for secondary sodium because these were thought to be the most likely. However, after the sodium spray fire at the solar plant of ALMERIA, an analysis of the consequences of secondary spray fire was undertaken. According to the French Safety Authority, the most penalizing cases of sodium leak and fire must be taken into account for each type of consequences, up to the complete rupture of a main secondary pipe. The experimental data available were mainly based on sodium flowrates in the range of ten kilograms per second, which are far below the leak flowrates obtained in case of a complete rupture of a main secondary pipe, i.e. several tons of sodium per second during a short time interval; moreover, it was obviously not possible to perform sodium tests with such high flowrate conditions. Consequently a complete methodology for the prediction of the behaviour of large sodium spray fires has been developed: the two-dimensional code PULSAR, which solves the two phase flow Navier-Stokes equations with source terms of mass and energy, is first used to evaluate the physical behaviour of a spray of sodium droplets in a cell in diverse conditions and thus to determine the burning rate. This last value is then used as data in the FEUMIX code in which other phenomena such as the dynamic response of pressure relief systems are described, in order to determine the pressure transient in the cell. This approach has been successfully tested using the experimental data available from past and recent tests, particularly the high flowrates tests IGNA 3602 and IGNA 3604. This numerical approach has been applied to the analysis of the consequences of postulated large sodium leaks in SUPER-PHENIX and allowed us to justify the hypotheses used to design the protective measures implemented on the plant, and thus the demonstration of safety with regard to large sodium leaks. (author)

  7. A semi-Lagrangian transport method for kinetic problems with application to dense-to-dilute polydisperse reacting spray flows

    Energy Technology Data Exchange (ETDEWEB)

    Doisneau, François, E-mail: fdoisne@sandia.gov; Arienti, Marco, E-mail: marient@sandia.gov; Oefelein, Joseph C., E-mail: oefelei@sandia.gov

    2017-01-15

    For sprays, as described by a kinetic disperse phase model strongly coupled to the Navier–Stokes equations, the resolution strategy is constrained by accuracy objectives, robustness needs, and the computing architecture. In order to leverage the good properties of the Eulerian formalism, we introduce a deterministic particle-based numerical method to solve transport in physical space, which is simple to adapt to the many types of closures and moment systems. The method is inspired by the semi-Lagrangian schemes, developed for Gas Dynamics. We show how semi-Lagrangian formulations are relevant for a disperse phase far from equilibrium and where the particle–particle coupling barely influences the transport; i.e., when particle pressure is negligible. The particle behavior is indeed close to free streaming. The new method uses the assumption of parcel transport and avoids to compute fluxes and their limiters, which makes it robust. It is a deterministic resolution method so that it does not require efforts on statistical convergence, noise control, or post-processing. All couplings are done among data under the form of Eulerian fields, which allows one to use efficient algorithms and to anticipate the computational load. This makes the method both accurate and efficient in the context of parallel computing. After a complete verification of the new transport method on various academic test cases, we demonstrate the overall strategy's ability to solve a strongly-coupled liquid jet with fine spatial resolution and we apply it to the case of high-fidelity Large Eddy Simulation of a dense spray flow. A fuel spray is simulated after atomization at Diesel engine combustion chamber conditions. The large, parallel, strongly coupled computation proves the efficiency of the method for dense, polydisperse, reacting spray flows.

  8. A semi-Lagrangian transport method for kinetic problems with application to dense-to-dilute polydisperse reacting spray flows

    Science.gov (United States)

    Doisneau, François; Arienti, Marco; Oefelein, Joseph C.

    2017-01-01

    For sprays, as described by a kinetic disperse phase model strongly coupled to the Navier-Stokes equations, the resolution strategy is constrained by accuracy objectives, robustness needs, and the computing architecture. In order to leverage the good properties of the Eulerian formalism, we introduce a deterministic particle-based numerical method to solve transport in physical space, which is simple to adapt to the many types of closures and moment systems. The method is inspired by the semi-Lagrangian schemes, developed for Gas Dynamics. We show how semi-Lagrangian formulations are relevant for a disperse phase far from equilibrium and where the particle-particle coupling barely influences the transport; i.e., when particle pressure is negligible. The particle behavior is indeed close to free streaming. The new method uses the assumption of parcel transport and avoids to compute fluxes and their limiters, which makes it robust. It is a deterministic resolution method so that it does not require efforts on statistical convergence, noise control, or post-processing. All couplings are done among data under the form of Eulerian fields, which allows one to use efficient algorithms and to anticipate the computational load. This makes the method both accurate and efficient in the context of parallel computing. After a complete verification of the new transport method on various academic test cases, we demonstrate the overall strategy's ability to solve a strongly-coupled liquid jet with fine spatial resolution and we apply it to the case of high-fidelity Large Eddy Simulation of a dense spray flow. A fuel spray is simulated after atomization at Diesel engine combustion chamber conditions. The large, parallel, strongly coupled computation proves the efficiency of the method for dense, polydisperse, reacting spray flows.

  9. Ultrasonic spray pyrolysis growth of ZnO and ZnO:Al nanostructured films: Application to photocatalysis

    Energy Technology Data Exchange (ETDEWEB)

    Kenanakis, G., E-mail: gkenanak@iesl.forth.gr [Institute of Electronic Structure and Laser, Foundation for Research and Technology – Hellas, P.O. Box 1385, Vassilika Vouton, 711 10 Heraklion, Crete (Greece); Center of Materials Technology and Photonics, School of Applied Technology, Technological Educational Institute of Crete, 710 04 Heraklion, Crete (Greece); Katsarakis, N. [Institute of Electronic Structure and Laser, Foundation for Research and Technology – Hellas, P.O. Box 1385, Vassilika Vouton, 711 10 Heraklion, Crete (Greece); Center of Materials Technology and Photonics, School of Applied Technology, Technological Educational Institute of Crete, 710 04 Heraklion, Crete (Greece)

    2014-12-15

    Highlights: • Al–ZnO thin films and nanostructures were obtained by ultrasonic spray pyrolysis. • The texture and morphology of the samples depend on the deposition parameters. • The photocatalytic degradation of stearic acid was studied upon UV-A irradiation. - Abstract: Pure and Al-doped ZnO (Al = 1, 3, 5%) nanostructured thin films were grown at 400 °C on glass substrates by ultrasonic spray pyrolysis, a simple, environmental-friendly and inexpensive method, using aqueous solutions as precursors. The structural and morphological characteristics of the samples depend drastically on deposition parameters; ZnO nanostructured films, nanopetals and nanorods were systematically obtained by simply varying the precursor solution and/or the spraying time. Transmittance measurements have shown that all samples are transparent in the visible wavelength region. Finally, the photocatalytic properties of the samples were investigated against the degradation of stearic acid under UV-A light illumination (365 nm); both pure and Al-doped ZnO nanostructured thin films show good photocatalytic activity regarding the degradation of stearic acid, due to their good crystallinity and large surface area.

  10. Fabrication of gas diffusion layer based on x-y robotic spraying technique for proton exchange membrane fuel cell application

    International Nuclear Information System (INIS)

    Sitanggang, Ramli; Mohamad, Abu Bakar; Daud, Wan Ramli Wan; Kadhum, Abdul Amir H.; Iyuke, S.E.

    2009-01-01

    The x-y robotic spraying technique developed in the Universiti Kebangsaan Malaysia is capable of fabricating various sizes of thickness and porosity of gas diffusion layer (GDL) used in the proton exchange membrane fuel cell (PEMFC). These parameters are obtained by varying the characteristic spray numbers of the robotic spraying machine. This investigation results were adequately represented with mathematical equations for hydrogen gas distribution in GDL. Volumetric modulus (M) parameter is used to determine the value of current density produced on the electrode of a single cell PEMFC. Thus the M parameter can be employed as indicator for a successful GDL fabrication. GDL type 4 has three variables of layer design that can be optimized to function as gas distributor, gas storage, flooding preventer on GDL surface, to evacuate water from the electrode and to control the electrical conductivity. The gas distribution in GDL was mathematically represented with average error of 15.5%. The M value of GDL type 4 according to the model was 0.22 cm 3 /s and yielded a current density of 750 A/m 2 .

  11. Spray-Deposited Large-Area Copper Nanowire Transparent Conductive Electrodes and Their Uses for Touch Screen Applications.

    Science.gov (United States)

    Chu, Hsun-Chen; Chang, Yen-Chen; Lin, Yow; Chang, Shu-Hao; Chang, Wei-Chung; Li, Guo-An; Tuan, Hsing-Yu

    2016-05-25

    Large-area conducting transparent conducting electrodes (TCEs) were prepared by a fast, scalable, and low-cost spray deposition of copper nanowire (CuNW) dispersions. Thin, long, and pure copper nanowires were obtained via the seed-mediated growth in an organic solvent-based synthesis. The mean length and diameter of nanowires are, respectively, 37.7 μm and 46 nm, corresponding to a high-mean-aspect ratio of 790. These wires were spray-deposited onto a glass substrate to form a nanowire conducting network which function as a TCE. CuNW TCEs exhibit high-transparency and high-conductivity since their relatively long lengths are advantageous in lowering in the sheet resistance. For example, a 2 × 2 cm(2) transparent nanowire electrode exhibits transmittance of T = 90% with a sheet resistance as low as 52.7 Ω sq(-1). Large-area sizes (>50 cm(2)) of CuNW TCEs were also prepared by the spray coating method and assembled as resistive touch screens that can be integrated with a variety of devices, including LED lighting array, a computer, electric motors, and audio electronic devices, showing the capability to make diverse sizes and functionalities of CuNW TCEs by the reported method.

  12. Thermal mechanical analysis of applications with internal heat generation

    Science.gov (United States)

    Govindarajan, Srisharan Garg

    control blade, spatial variations in temperature within the control blade occur from the non-uniform heat generation within the BORAL as a result of the non-uniform thermal neutron flux along the longitudinal direction when the control blade is partially withdrawn. There is also variation in the heating profile through the thickness and about the circumferential width of the control blade. Mathematical curve-fits are generated for the non-uniform volumetric heat generation profile caused by the thermal neutron absorption and the functions are applied as heating conditions within a finite element model of the control blade built using the commercial finite element code Abaqus FEA. The finite element model is solved as a fully coupled thermal mechanical problem as in the case of the annular target. The resulting deflection is compared with the channel gap to determine if there is a significant risk of the control blade binding during reactor operation. Hence, this dissertation will consist of two sections. The first section will seek to present the thermal and structural safety analyses of the annular targets for the production of molybdenum-99. Since there hasn't been any detailed, documented, study on these annular targets in the past, the work complied in this dissertation will help to understand the thermal-mechanical behavior and failure margins of the target during in-vessel irradiation. As the work presented in this dissertation provides a general performance analysis envelope for the annular target, the tools developed in the process can also be used as useful references for future analyses that are specific to any reactor. The numerical analysis approach adopted and the analytical models developed, can also be applied to other applications, outside the Mo-99 project domain, where internal heat generation exists such as in electronic components and nuclear reactor control blades. The second section will focus on estimating the thermally induced deflection and hence

  13. Graphene nano-devices and nano-composites for structural, thermal and sensing applications

    Science.gov (United States)

    Yavari, Fazel

    that is macroscopic and easy to mass produce. The walls of the foam are comprised of a few layers of graphene sheets resulting in high sensitivity. We demonstrate parts-per-million (ppm) level detection of NH3 and NO2 in air at room-temperature using this sensor. Further, the foam is a mechanically robust and flexible macro-scale network that is easy to contact (without lithography) and can rival the durability and affordability of traditional sensors. Moreover, Joule-heating expels chemisorbed molecules from the foam’s surface leading to fully-reversible and low-power operation. In the second part of this dissertation the focus is on graphene platelets and their incorporation into polymer matrices to improve their mechanical and thermal properties. We demonstrate the synthesis and fatigue characterization of fiberglass/epoxy composites with various weight fractions of graphene platelets infiltrated into the epoxy resin as well as directly spray-coated on to the glass micro-fibers. Remarkably, only ~0.2wt.% of graphene additives enhances the fatigue life of the composite in the flexural bending mode by up to 1200-fold. By contrast, under uniaxial tensile fatigue conditions, the graphene fillers resulted in ~3 to 5-fold increase in fatigue life. In-situ ultrasound analysis of the nanocomposite during the cyclic fatigue test suggests that the graphene network toughens the fiberglass/epoxy-matrix interface and prevents the delamination/buckling of the glass micro-fibers under compressive stress. Such fatigue-resistant hierarchical materials show potential to improve the safety, reliability, and cost-effectiveness of fiber-reinforced composites that are increasingly the material of choice in the aerospace, automotive, marine, sports, bio-medical and wind energy industries. We also investigated the effect of graphene platelets on thermal properties of Graphene/1-Octadecanol composite as a nano-structured phase change material (PCM) for energy storage applications. The

  14. Thermal destruction of organic waste hydrophobicity for agricultural soils application.

    Science.gov (United States)

    Comino, Francisco; Aranda, Víctor; Domínguez-Vidal, Ana; Ayora-Cañada, María José

    2017-11-01

    Use of organic amendments is a good strategy for combating the growing problem of soil degradation due to deterioration of organic matter content, particularly severe in semi-arid European Mediterranean regions, while at the same time providing an opportunity for recycling organic wastes. Olive mill pomace (OMP), the main by-product of the olive oil industry, is being used increasingly in olive grove soils for this purpose. Although the positive effects of OMP amendments have been widely studied, they also have some negative effects on soil. One of the most critical is that they increase water repellency (WR) due to the presence of poorly evolved, strongly aliphatic compounds. This detrimental effect has received very little attention, although it may impair plant water availability and infiltration rates, increase erosion and lower long-term soil quality. This study proposed, for the first time, thermal treatment as an effective way of reducing WR in organic amendments (i.e. mixtures of OMP, olive tree pruning, chicken manure and spent coffee grounds) prior to their application to soil. Thermal treatment at 275 °C proved effective in removing WR, while lower temperatures (175 or 225 °C) can even increase it. Changes by thermal treatment in the characteristics of the organic amendments studied with FTIR and UV-Vis spectroscopy and thermogravimetric analysis showed that it strongly reduced the aliphatic compounds mainly responsible for their hydrophobicity, concentrated aromatic compounds and increased thermostability. Heating also reduced phytotoxicity, making all of the organic amendments usable in the field (germination index over 100%). Therefore, heating at 275 °C could be an acceptable option for removing WR from organic amendments, enhancing their quality with more stable evolved characteristics. Copyright © 2017 Elsevier Ltd. All rights reserved.

  15. Ultra-miniature wireless temperature sensor for thermal medicine applications.

    Science.gov (United States)

    Khairi, Ahmad; Hung, Shih-Chang; Paramesh, Jeyanandh; Fedder, Gary; Rabin, Yoed

    2011-01-01

    This study presents a prototype design of an ultra-miniature, wireless, battery-less, and implantable temperature-sensor, with applications to thermal medicine such as cryosurgery, hyperthermia, and thermal ablation. The design aims at a sensory device smaller than 1.5 mm in diameter and 3 mm in length, to enable minimally invasive deployment through a hypodermic needle. While the new device may be used for local temperature monitoring, simultaneous data collection from an array of such sensors can be used to reconstruct the 3D temperature field in the treated area, offering a unique capability in thermal medicine. The new sensory device consists of three major subsystems: a temperature-sensing core, a wireless data-communication unit, and a wireless power reception and management unit. Power is delivered wirelessly to the implant from an external source using an inductive link. To meet size requirements while enhancing reliability and minimizing cost, the implant is fully integrated in a regular foundry CMOS technology (0.15 μm in the current study), including the implant-side inductor of the power link. A temperature-sensing core that consists of a proportional-to-absolute-temperature (PTAT) circuit has been designed and characterized. It employs a microwatt chopper stabilized op-amp and dynamic element-matched current sources to achieve high absolute accuracy. A second order sigma-delta (Σ-Δ) analog-to-digital converter (ADC) is designed to convert the temperature reading to a digital code, which is transmitted by backscatter through the same antenna used for receiving power. A high-efficiency multi-stage differential CMOS rectifier has been designed to provide a DC supply to the sensing and communication subsystems. This paper focuses on the development of the all-CMOS temperature sensing core circuitry part of the device, and briefly reviews the wireless power delivery and communication subsystems.

  16. Study of the droplet coalescence phenomenon in spray systems used for nuclear reactor applications; Etude de la coalescence dans les rampes de sprays: application au systeme d'aspersion des reacteurs a eau pressurisee

    Energy Technology Data Exchange (ETDEWEB)

    Rabe, Ch.

    2009-01-15

    During the course of a hypothetical severe accident in a Pressurized Water Reactor (PWR), spraying systems are used to preserve the reactor containment integrity. The efficiency of these sprays depends in particular on droplet characteristics (sizes and velocities), which may evolve during settling, in particular because of coalescence. The evolution of the droplet histogram thus depends on the outcome of binary droplet collision, which is the focus of this study. Our approach required building up an experimental setup which allowed to identify with precision the various collision outcomes: coalescence, stretching or reflexive separation and bouncing. Physical conditions for these regimes to appear were mapped in terms of the three main parameters used in literature: the Weber number, the impact parameter and the diameters ratio. These experimental results were unified through a new, called 'symmetric', Weber number, defined as the ratio of the total kinetic energy of the two drops in the frame of the mass center to the their total surface energy. On the basis of this Weber number, three new models were then formulated in order to describe transitions between the main outcomes for drops with various sizes. These models are in good agreement with our experimental results. Our study focused then on the influence of ambient gas conditions on collision outcomes. In two different sets of experiments (under different pressures and with various helium concentrations), the bouncing outcome was identified. The influence of gas phase properties (density and viscosity) was identified and an empirical correlation describing the evolution of this regime with gaseous parameters was derived. All results were finally applied in a prospective analysis of the interaction between two sprays. (author)

  17. Workshop on the applications of new computer tools to thermal engineering; Applications a la thermique des nouveaux outils informatiques

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-12-31

    This workshop on the applications of new computer tools to thermal engineering has been organized by the French society of thermal engineers. Seven papers have been presented, from which two papers dealing with thermal diffusivity measurements in materials and with the optimization of dryers have been selected for ETDE. (J.S.)

  18. Application of non-thermal plasmas to pollution control

    International Nuclear Information System (INIS)

    Penetrante, B.M.; Vogtlin, G.E.; Bardsley, J.N.; Vitello, P.A.; Wallman, P.H.

    1993-06-01

    Non-thermal plasma techniques can be used to destroy many types of hazardous molecules. They are particularly efficient when the toxic materials are present in very small concentrations. This paper discusses three particular applications of non-thermal plasmas: (1) decomposition of hydrogen sulfide (H 2 S), (2) removal of trichloroethylene (TCE), and (3) removal of nitrogen oxides (NO x ). Emphasis is placed on the energy cost for implementing the decomposition or removal of these pollutants. Some of the factors affecting the energy cost are discussed. The authors discuss in detail their work at LLNL on pulsed plasma processing for the treatment of NO x in diesel engine exhaust. The results suggest that their plasma reactor can remove up to 70% of NO with relatively high initial concentrations (up to 500 ppM) at a power consumption cost of 2.5% for an engine with an output of 14 kW and an exhaust gas flow rate of 1,200 liters per minute

  19. Application of non-thermal plasmas to pollution control

    International Nuclear Information System (INIS)

    Penetrante, B.M.; Vogtlin, G.E.; Bardsley, J.N.; Vitello, P.A.; Wallman, P.H.

    1993-01-01

    Non-thermal plasma techniques can be used to destroy many types of hazardous molecules. They are particularly efficient when the toxic materials are present in very small concentrations. This paper discusses three particular applications of non-thermal plasmas: (1) decomposition of hydrogen sulfide (H 2 S), (2) removal of trichloroethylene (TCE), and (3) removal of nitric oxides (NO x ) Emphasis is placed on the energy cost for implementing the decomposition or removal of these pollutants. Some of the factors affecting the energy cost are discussed. We discuss in detail our work at LLNL on pulsed plasma processing for the treatment of NO x in diesel engine exhaust. Our results suggest that our plasma reactor can remove up to 70% of NO x with relatively high initial concentrations (up to 500 ppM) at a power consumption cost of 2.5% for an engine with an output of 14 kill and an exhaust gas flow rate of 1200 liters per minute

  20. Thermal Imaging Systems for Real-Time Applications in Smart Cities

    DEFF Research Database (Denmark)

    Gade, Rikke; Moeslund, Thomas B.; Nielsen, Søren Zebitz

    2016-01-01

    of thermal imaging in real-time Smart City applications. Thermal cameras operate independently of light and measure the radiated infrared waves representing the temperature of the scene. In order to showcase the possibilities, we present five different applications which use thermal imaging only....... These include both indoor and outdoor scenarios with the purposes of people detection, counting and tracking, as well as one application for traffic safety evaluation....

  1. Standard Practice for Evaluating Solar Absorptive Materials for Thermal Applications

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 This practice covers a testing methodology for evaluating absorptive materials used in flat plate or concentrating collectors, with concentrating ratios not to exceed five, for solar thermal applications. This practice is not intended to be used for the evaluation of absorptive surfaces that are (1) used in direct contact with, or suspended in, a heat-transfer liquid, (that is, trickle collectors, direct absorption fluids, etc.); (2) used in evacuated collectors; or (3) used in collectors without cover plate(s). 1.2 Test methods included in this practice are property measurement tests and aging tests. Property measurement tests provide for the determination of various properties of absorptive materials, for example, absorptance, emittance, and appearance. Aging tests provide for exposure of absorptive materials to environments that may induce changes in the properties of test specimens. Measuring properties before and after an aging test provides a means of determining the effect of the exposure. 1.3 Th...

  2. Effect of Spray Parameters on the Corrosion Behavior of HVOF Sprayed WC-Co-Cr Coatings

    Science.gov (United States)

    Hong, Sheng; Wu, Yuping; Zheng, Yugui; Wang, Bo; Gao, Wenwen; Li, Gaiye; Ying, Guobing; Lin, Jinran

    2014-04-01

    WC-10Co-4Cr cermet coatings were deposited on the substrate of AISI 1045 steel by using high-velocity oxygen-fuel (HVOF) thermal spraying process. The Taguchi method including the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA) was employed to optimize the porosity and, in turn, the corrosion resistance of the coatings. The spray parameters evaluated in this study were spray distance, oxygen flow, and kerosene flow. The results indicated that the important sequence of spray parameters on the porosity of the coatings was spray distance > oxygen flow > kerosene flow, and the spray distance was the only significant factor. The optimum spraying condition was 300 mm for the spray distance, 1900 scfh for the oxygen flow, and 6.0 gph for the kerosene flow. The results showed the significant influence of the microstructure on the corrosion resistance of the coatings. Potentiodynamic polarization and electrochemical impendence spectroscopy (EIS) results showed that the WC-10Co-4Cr cermet coating obtained by the optimum spraying condition with the lowest porosity exhibits the best corrosion resistance and seems to be an alternative to hard chromium coating.

  3. Thermal hydraulic design features for the BNCT application. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Blue, T.E.; Vafai, K.

    1993-06-01

    This project report is based on our investigations for thermal design of a heat pipe for removing generated heat resulting from Proton bombardments of a Lithium target for a BNCT application. In our investigation, an integral analysis was employed to investigate the vapor an liquid flow in a flat plate heat pipe heated asymmetrically for removal of the 75 kW generated from the BNCT application. The flat plate heat pipe configuration will be used for removing the heat which is generated as a result of proton bombardment of the lithium target. The working fluid in the heat pipe occurs in two phase namely liquid and vapor. The wick contains all the liquid phase and the vapor phase is mainly in the core region. Heat is applied by an external source at the evaporator section which vaporizes the working fluid in this section. This results in a pressure difference which drives the vapor to the condenser section where condenses and releases latent heat of vaporization to a heat sink in the condense section. Due to the vaporization of liquid in the evaporator, the liquid-vapor interface enters into the wick surface and hence capillary pressure is developed there. This capillary pressure causes the condensed liquid in the condenser to be pumped back to the evaporator again. The results of our investigation have enabled us to correlate such diverse information as; the thickness of the wick, the diameter of the heat pipe, the wetting angle, the capillary radius, the surface tension, the latent heat of evaporation, the permeability and porosity of the chosen wick, the length of the heat pipe, and the viscosity and density of the two phases; with the heat removal capabilities of the heat pipe. Expressions for the pressure and velocity distributions are obtained and discussed in relation to our application to BNCT. The present design clearly shows that it is possible to attain temperatures well below the melting temperature of the lithium in the BNCT application.

  4. Preparation of nanostructured ZrO2 thin films by using spray pyrolysis technique for gas sensing application

    International Nuclear Information System (INIS)

    Deshmukh, S.B.; Bari, R.H.; Jain, G.H.

    2013-01-01

    In present work the nano-structured pure ZrO 2 thin films were prepared using spray pyrolysis techniques. The aqueous solution of ZrCl 4 , was used as a precursor with flow rate controlled 5 mI/min. The films were synthesized on glass substrate between temperature 250-400℃ and subjected to different analytical characterization like SEM, XRD, TEM, FTIR, UV, TGA-DTA/DSC. The gas sensing performances of various gases were tested in different operating temperature range. The sensitivity, selectivity, response and recovery time for H 2 S gas was discussed. Also nano structured grain size discussed. (author)

  5. Sandia Laboratories in-house activities in support of solar thermal large power applications

    Science.gov (United States)

    Mar, R. W.

    1980-01-01

    The development of thermal energy storage subsystems for solar thermal large power applications is described. The emphasis is on characterizing the behavior of molten nitrate salts with regard to thermal decomposition, environmental interactions, and corrosion. Electrochemical techniques to determine the ionic species in the melt and for use in real time studies of corrosion are also briefly discussed.

  6. Estudo das características de revestimentos poliméricos aplicados por aspersão térmica para proteção contra desgaste e corrosão de substratos metálicos Study of the characteristics of thermally sprayed polymer coatings for wear and corrosion protection of metallic substrates

    Directory of Open Access Journals (Sweden)

    Carlos Roberto Camello Lima

    2012-12-01

    Full Text Available Revestimentos poliméricos vêm sendo crescentemente considerados como solução na proteção de materiais metálicos contra corrosão e desgaste. A tecnologia de aspersão térmica permite a aplicação de polímeros sobre diversos materiais de substrato, em diversas espessuras, para várias condições ambientais. Polímeros depositados por este processo têm potencial, tanto para reduzir custos com materiais, como para melhorar o desempenho do revestimento em ambientes agressivos. Neste trabalho, foram aplicados revestimentos poliméricos poli-éter-éter-cetona (PEEK e Poliamida 12 sobre substratos de aço carbono, utilizando o processo de aspersão térmica a chama de baixa velocidade. Revestimentos de alta qualidade foram obtidos por esta técnica. Foram avaliadas as características dos materiais e dos revestimentos obtidos, especialmente quanto às propriedades mecânicas, de desgaste e corrosão. De acordo com os resultados obtidos, pode-se afirmar que os revestimentos estudados podem ser utilizados com sucesso em aplicações que envolvam desgaste e corrosão, com uma pequena vantagem para o polímero PEEK.Polymer coatings have been widely considered as a solution in the protection of metallic substrates against both wear and corrosion. Thermal spray technology allows the deposition of polymers onto several substrate materials for various thicknesses at several environmental conditions. Thermal sprayed polymers have high potential for material cost reduction as well as to improve coating performance in drastic environments. In this work, poly-ether-ether-ketone (PEEK and Polyamide 12 were flame sprayed on carbon steel substrates. High quality coatings were obtained. Several tests were carried out to evaluate the coatings mainly related to wear and corrosion performance. According to the obtained results, it can be stated that the studied coatings can be successfully used in applications involving wear and corrosion, with a slight edge

  7. Improved Small-Particle Powders for Plasma Spraying

    Science.gov (United States)

    Nguyen, QuynhGiao, N.; Miller, Robert A.; Leissler, George W.

    2005-01-01

    Improved small-particle powders and powder-processing conditions have been developed for use in plasma spray deposition of thermal-barrier and environmental barrier coatings. Heretofore, plasma-sprayed coatings have typically ranged in thickness from 125 to 1,800 micrometers. As explained below, the improved powders make it possible to ensure complete coverage of substrates at unprecedently small thicknesses of the order of 25 micrometers. Plasma spraying involves feeding a powder into a hot, high-velocity plasma jet. The individual powder particles melt in the plasma jet as they are propelled towards a substrate, upon which they splat to build up a coating. In some cases, multiple coating layers are required. The size range of the powder particles necessarily dictates the minimum thickness of a coating layer needed to obtain uniform or complete coverage. Heretofore, powder particle sizes have typically ranged from 40 to 70 micrometers; as a result, the minimum thickness of a coating layer for complete coverage has been about 75 micrometers. In some applications, thinner coatings or thinner coating layers are desirable. In principle, one can reduce the minimum complete-coverage thickness of a layer by using smaller powder particles. However, until now, when powder particle sizes have been reduced, the powders have exhibited a tendency to cake, clogging powder feeder mechanisms and feed lines. Hence, the main problem is one of synthesizing smaller-particle powders having desirable flow properties. The problem is solved by use of a process that begins with a spray-drying subprocess to produce spherical powder particles having diameters of less than 30 micrometers. (Spherical-particle powders have the best flow properties.) The powder is then passed several times through a commercial sifter with a mesh to separate particles having diameters less than 15 micrometers. The resulting fine, flowable powder is passed through a commercial fluidized bed powder feeder into a

  8. Microscale solid-state thermal diodes enabling ambient temperature thermal circuits for energy applications.

    Science.gov (United States)

    Wang, Song; Cottrill, Anton L; Kunai, Yuichiro; Toland, Aubrey R; Liu, Pingwei; Wang, Wen-Jun; Strano, Michael S

    2017-05-24

    Thermal diodes, or devices that transport thermal energy asymmetrically, analogous to electrical diodes, hold promise for thermal energy harvesting and conservation, as well as for phononics or information processing. The junction of a phase change material and phase invariant material can form a thermal diode; however, there are limited constituent materials available for a given target temperature, particularly near ambient. In this work, we demonstrate that a micro and nanoporous polystyrene foam can house a paraffin-based phase change material, fused to PMMA, to produce mechanically robust, solid-state thermal diodes capable of ambient operation with Young's moduli larger than 11.5 MPa and 55.2 MPa above and below the melting transition point, respectively. Moreover, the composites show significant changes in thermal conductivity above and below the melting point of the constituent paraffin and rectification that is well-described by our previous theory and the Maxwell-Eucken model. Maximum thermal rectifications range from 1.18 to 1.34. We show that such devices perform reliably enough to operate in thermal diode bridges, dynamic thermal circuits capable of transforming oscillating temperature inputs into single polarity temperature differences - analogous to an electrical diode bridge with widespread implications for transient thermal energy harvesting and conservation. Overall, our approach yields mechanically robust, solid-state thermal diodes capable of engineering design from a mathematical model of phase change and thermal transport, with implications for energy harvesting.

  9. Microscale solid-state thermal diodes enabling ambient temperature thermal circuits for energy applications

    KAUST Repository

    Wang, Song

    2017-05-10

    Thermal diodes, or devices that transport thermal energy asymmetrically, analogous to electrical diodes, hold promise for thermal energy harvesting and conservation, as well as for phononics or information processing. The junction of a phase change material and phase invariant material can form a thermal diode; however, there are limited constituent materials available for a given target temperature, particularly near ambient. In this work, we demonstrate that a micro and nanoporous polystyrene foam can house a paraffin-based phase change material, fused to PMMA, to produce mechanically robust, solid-state thermal diodes capable of ambient operation with Young\\'s moduli larger than 11.5 MPa and 55.2 MPa above and below the melting transition point, respectively. Moreover, the composites show significant changes in thermal conductivity above and below the melting point of the constituent paraffin and rectification that is well-described by our previous theory and the Maxwell–Eucken model. Maximum thermal rectifications range from 1.18 to 1.34. We show that such devices perform reliably enough to operate in thermal diode bridges, dynamic thermal circuits capable of transforming oscillating temperature inputs into single polarity temperature differences – analogous to an electrical diode bridge with widespread implications for transient thermal energy harvesting and conservation. Overall, our approach yields mechanically robust, solid-state thermal diodes capable of engineering design from a mathematical model of phase change and thermal transport, with implications for energy harvesting.

  10. Thermal and Fire Characteristics of FRP Composites for Architectural Applications

    Directory of Open Access Journals (Sweden)

    Umberto Berardi

    2015-11-01

    Full Text Available This paper discusses the main challenges of using fiber reinforced polymers (FRPs in architectural applications. Architects are showing increased interest in the use of FRPs in modern buildings thanks to FRPs’ ability to allow cost effective realization of unique shapes and flexible aesthetics, while accommodating architectural designs and needs. The long-term durability, weathering resistance, and the exceptional mechanical properties have recently suggested the adoption of FRPs for building façade systems in an increasing number of buildings worldwide. However, some challenges for a wider adoption of FRPs in buildings are represented by the environmental and thermal aspects of their production, as well as their resistance to the expected “fire loads”. This last aspect often raises many concerns, which often require expensive fire tests. In this paper, the results of cone calorimeter tests are compared with software simulations to evaluate the possibility of designing FRPs on the computer as opposed to current design practice that involves iterative use of fire testing. The comparison shows that pyrolysis simulations related to FRPs are still not an effective way to design fire safe FRPs for architectural applications.

  11. Thermally Reflective Ceramic Coating for Harsh Environment Applications

    Data.gov (United States)

    National Aeronautics and Space Administration — In an effort to meet NASA thermal management needs, this project is enhancing an existing textile based thermal barrier coating technology (developed by SciGenesis)...

  12. Large-scale fabrication of superhydrophobic polyurethane/nano-Al2O3 coatings by suspension flame spraying for anti-corrosion applications

    Science.gov (United States)

    Chen, Xiuyong; Yuan, Jianhui; Huang, Jing; Ren, Kun; Liu, Yi; Lu, Shaoyang; Li, Hua

    2014-08-01

    This study aims to further enhance the anti-corrosion performances of Al coatings by constructing superhydrophobic surfaces. The Al coatings were initially arc-sprayed onto steel substrates, followed by deposition of polyurethane (PU)/nano-Al2O3 composites by a suspension flame spraying process. Large-scale corrosion-resistant superhydrophobic PU/nano-Al2O3-Al coatings were successfully fabricated. The coatings showed tunable superhydrophilicity/superhydrophobicity as achieved by changing the concentration of PU in the starting suspension. The layer containing 2.0 wt.%PU displayed excellent hydrophobicity with the contact angle of ∼151° and the sliding angle of ∼6.5° for water droplets. The constructed superhydrophobic coatings showed markedly improved anti-corrosion performances as assessed by electrochemical corrosion testing carried out in 3.5 wt.% NaCl solution. The PU/nano-Al2O3-Al coatings with superhydrophobicity and competitive anti-corrosion performances could be potentially used as protective layers for marine infrastructures. This study presents a promising approach for fabricatiing superhydrophobic coatings for corrosion-resistant applications.

  13. Lu2O3-SiO2-ZrO2 Coatings for Environmental Barrier Application by Solution Precursor Plasma Spraying and Influence of Precursor Chemistry

    Science.gov (United States)

    Darthout, Émilien; Quet, Aurélie; Braidy, Nadi; Gitzhofer, François

    2014-02-01

    As environmental barrier coatings are subjected to thermal stress in gas turbine engines, the introduction of a secondary phase as zircon (ZrSiO4) is likely to increase the stress resistance of Lu2Si2O7 coatings generated by induction plasma spraying using liquid precursors. In a first step, precursor chemistry effect is investigated by the synthesis of ZrO2-SiO2 nanopowders by induction plasma nanopowder synthesis technique. Tetraethyl orthosilicate (TEOS) as silicon precursor and zirconium oxynitrate and zirconium ethoxide as zirconium precursors are mixed in ethanol and produce a mixture of tetragonal zirconia and amorphous silica nanoparticles. The use of zirconium ethoxide precursor results in zirconia particles with diameter below 50 nm because of exothermic thermal decomposition of the ethoxide and its high boiling point with respect to solvent, while larger particles are formed when zirconium oxynitrate is employed. The formation temperature of zircon from zirconia and silica oxides is found at 1425 °C. Second, coatings are synthesized in Lu2O3-ZrO2-SiO2 system. After heat treatment, the doping effect of lutetium on zirconia grains totally inhibits the zircon formation. Dense coatings are obtained with the use of zirconium ethoxide because denser particles with a homogeneous diameter distribution constitute the coating.

  14. Post-harvest longevity of ×Heucherella L. leaves after the application of benzyladenine sprayed on maternal plants

    Directory of Open Access Journals (Sweden)

    Beata Janowska

    2016-03-01

    Full Text Available Analyses were conducted on leaves of two ×Heucherella L. cultivars: ‘Solar Power’ and ‘Kimono’. Leaves were harvested at two dates: spring (2014-05-22 and summer (2014-07-26. Prior to each leaf harvest day, the maternal plants were sprayed with benzyladenine (BA at a concentration of 100, 300 and 600 mg dm−3. After being cut, the leaves were placed in containers with distilled water. In the cultivar ‘Solar Power’, BA at a concentration of 100–600 mg dm−3 had an advantageous effect on post-harvest longevity of leaves harvested in summer, improving it by 31.7–98.3%, while in the cultivar ‘Kimono’ BA at the above-mentioned concentrations improved post-harvest longevity of leaves harvested both in spring and summer by almost 2 months. BA at a concentration of 100–600 mg dm−3 inhibited proteolysis in leaves of the tested ×Heucherella cultivars, except for leaves of the cultivars ‘Solar Power’ and ‘Kimono’ harvested in summer from plants sprayed with BA at a concentration of 100 mg dm−3. In these leaves, the protein level was comparable to that in the control leaves. In leaves treated with BA at a concentration of 100–600 mg dm−3, the content of saccharides was higher than in the control plants harvested in the spring and summer.

  15. Sb2S3 grown by ultrasonic spray pyrolysis and its application in a hybrid solar cell

    Directory of Open Access Journals (Sweden)

    Erki Kärber

    2016-11-01

    Full Text Available Chemical spray pyrolysis (CSP is a fast wet-chemical deposition method in which an aerosol is guided by carrier gas onto a hot substrate where the decomposition of the precursor chemicals occurs. The aerosol is produced using an ultrasonic oscillator in a bath of precursor solution and guided by compressed air. The use of the ultrasonic CSP resulted in the growth of homogeneous and well-adhered layers that consist of submicron crystals of single-phase Sb2S3 with a bandgap of 1.6 eV if an abundance of sulfur source is present in the precursor solution (SbCl3/SC(NH22 = 1:6 sprayed onto the substrate at 250 °C in air. Solar cells with glass-ITO-TiO2-Sb2S3-P3HT-Au structure and an active area of 1 cm2 had an open circuit voltage of 630 mV, short circuit current density of 5 mA/cm2, a fill factor of 42% and a conversion efficiency of 1.3%. Conversion efficiencies up to 1.9% were obtained from solar cells with smaller areas.

  16. Effect of the Cold-Sprayed Aluminum Coating-Substrate Interface Morphology on Bond Strength for Aircraft Repair Application

    Science.gov (United States)

    Blochet, Quentin; Delloro, Francesco; N'Guyen, Franck; Jeulin, Dominique; Borit, François; Jeandin, Michel

    2017-04-01

    This article is dealing with the effects of surface preparation of the substrate on aluminum cold-sprayed coating bond strength. Different sets of AA2024-T3 specimens have been coated with pure Al 1050 feedstock powder, using a conventional cold spray coating technique. The sets were grit-blasted (GB) before coating. The study focuses on substrate surface topography evolution before coating and coating-substrate interface morphology after coating. To study coating adhesion by LASAT® technique for each set, specimens with and without preceding GB treatment were tested in load-controlled conditions. Then, several techniques were used to evaluate the effects of substrate surface treatment on the final coating mechanical properties. Irregularities induced by the GB treatment modify significantly the interface morphology. Results showed that particle anchoring was improved dramatically by the presence of craters. The substrate surface was characterized by numerous anchors. Numerical simulation results exhibited the increasing deformation of particle onto the grit-blasted surface. In addition, results showed a strong relationship between the coating-substrate bond strength on the deposited material and surface preparation.

  17. O3 Layers via Spray Pyrolysis at Low Temperatures and Their Application in High Electron Mobility Transistors

    KAUST Repository

    Isakov, Ivan

    2017-04-06

    The growth mechanism of indium oxide (InO) layers processed via spray pyrolysis of an aqueous precursor solution in the temperature range of 100-300 °C and the impact on their electron transporting properties are studied. Analysis of the droplet impingement sites on the substrate\\'s surface as a function of its temperature reveals that Leidenfrost effect dominated boiling plays a crucial role in the growth of smooth, continuous, and highly crystalline InO layers via a vapor phase-like process. By careful optimization of the precursor formulation, deposition conditions, and choice of substrate, this effect is exploited and ultrathin and exceptionally smooth layers of InO are grown over large area substrates at temperatures as low as 252 °C. Thin-film transistors (TFTs) fabricated using these optimized InO layers exhibit superior electron transport characteristics with the electron mobility reaching up to 40 cm V s, a value amongst the highest reported to date for solution-processed InO TFTs. The present work contributes enormously to the basic understanding of spray pyrolysis and highlights its tremendous potential for large-volume manufacturing of high-performance metal oxide thin-film transistor electronics.

  18. Microstructural characteristics of spray formed zircon sand reinforced LM13 composite

    Energy Technology Data Exchange (ETDEWEB)

    Kaur, Kamalpreet [School of Physics and Materials Science, Thapar University, Patiala, Punjab 147 004 (India); Pandey, O.P., E-mail: oppandey@thapar.ed [School of Physics and Materials Science, Thapar University, Patiala, Punjab 147 004 (India)

    2010-08-06

    Aluminum metal matrix composites (MMC) are one of the attractive light weight substance which find their application in automotive and aerospace industries. In the present work spray forming technique has been used to prepare zircon sand reinforced LM13 alloy. The spray formed composite and base alloy were characterized using optical and scanning electron microscopes. The thermal analysis of the base alloy, zircon sand particles and reinforced composite has been done with differential thermal analyzer and dilatometer to see its applicability at high temperature. The microstructural features and hardness of spray formed LM13/zircon sand composite revealed equiaxed morphology with nearly uniform distribution of zircon sand particles in the middle of preform as well as good particle/matrix interfacial bonding. The linear expansion coefficient of base alloy is found to be 8.67 x 10{sup -6} K{sup -1} and for spray formed composite is 8.38 x 10{sup -6} K{sup -1} (5% V{sub f} of zircon sand) and 9.11 x 10{sup -6} K{sup -1} (15% V{sub f} of zircon sand) in 25-465 {sup o}C temperature limit, which is quite comparable indicating good interfacial bonding.

  19. Spray casting project final report

    International Nuclear Information System (INIS)

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step

  20. Research and development of advanced aluminium/graphite composites for thermal management applications

    OpenAIRE

    Wyszkowska, Edyta; Olejnik, Ewa; Bertarelli, Alessandro

    2015-01-01

    Thermal management materials are continuously gaining importance as a consequence of everlasting evolution in performance of electronic and electric devices. In particular, by improving the heat exchanger’s materials' properties (i.e. thermal conductivity) it is possible to boost further performance and miniaturization of such devices. Due to their high thermal conductivity, Copper and Aluminium are currently the most commonly used materials for thermal management applications. However, the m...