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Sample records for thermal fatigue strength

  1. Fatigue Behavior of High Strength Steel S890Q Containing Thermally Cut Straight Edges

    OpenAIRE

    Cicero, S.; García, T.; Álvarez, J.A.; Bannister, A.; Klimpel, A.; Martín-Meizoso, A.; Aldazabal, J.

    2016-01-01

    This paper evaluates the effect of different thermal cutting methods on the fatigue life of high strength steel S890Q. The investigation covers flame, plasma and laser cutting methodologies, and specimens with rectangular sections and cut straight edges. The experimental program is composed of 30 specimens that were conducted to failure by applying fatigue cycles with a stress ratio (R) of 0.1 in a high frequency testing machine. The resultant best-fit S-N curves have been compared, revealing...

  2. Effects of thermal fatigue on shear punch strength of tooth-colored restoratives.

    Science.gov (United States)

    Melody, Fam Mei Shi; U-Jin, Yap Adrian; Natalie, Tan Wei Min; Elizabeth, Tay Wan Ling; Chien, Jessica Yeo Siu

    2016-01-01

    This study investigated the effect of thermal fatigue on the shear strength of a range of tooth-colored restorative materials including giomers, zirconia-reinforced glass ionomer cement (GIC), nano-particle resin-modified GIC, highly viscous GICs, and composite resin. Twenty specimens of each material were fabricated in standardized washers (17 mm outer diameter, 9 mm internal diameter, 1 mm thick). The specimens were cured, stored in 100% humidity at 37.5°C for 24 h, and randomly divided into two groups of 10. Group A specimens were nonthermocycled (NT) and stored in distilled water at 37°C for 168 h. Group B specimens were thermocycled (TC) for 10,000 cycles (168 h) with baths X, Y, and Z adjusted to 35°C, 15°C, and 45°C, respectively. Each cycle had dwell times of 28 s in X, and 2s in Y/Z in the order XYXZ. Specimens then underwent shear punch testing at a crosshead speed of 0.5 mm/min with a 2 kN load cell. Statistical analysis of shear strength was done using t-test and two-way ANOVA/Scheffe's post hoc test at significance level P IX GP Fast), no significant differences in shear strength were generally observed between the NT and TC groups. For both groups, the composite resin (Filtek Z250XT) had the highest shear strength while the zirconia-reinforced (zirconomer) and a highly viscous GIC (Ketac Molar Quick) had the lowest. The effect of thermocycling on shear strength was material dependent. Thermal fatigue, however, did not significantly influence the shear strength of most materials assessed. The "sculptable" composite and giomer were significantly stronger than the other materials evaluated. Shear strength of the "flowable" injectable hybrid giomer was intermediate between the composite and GICs.

  3. Probabilistic Material Strength Degradation Model for Inconel 718 Components Subjected to High Temperature, High-Cycle and Low-Cycle Mechanical Fatigue, Creep and Thermal Fatigue Effects

    Science.gov (United States)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    The development of methodology for a probabilistic material strength degradation is described. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing predictions of high-cycle mechanical fatigue and high temperature effects with experiments are presented. Results from this limited verification study strongly supported that material degradation can be represented by randomized multifactor interaction models.

  4. Thermal Acoustic Fatigue Apparatus

    Data.gov (United States)

    Federal Laboratory Consortium — The Thermal Acoustic Fatigue Apparatus (TAFA) is a progressive wave tube test facility that is used to test structures for dynamic response and sonic fatigue due to...

  5. Fatigue Strength of Weathering Steel

    Czech Academy of Sciences Publication Activity Database

    Kunz, Ludvík; Lukáš, Petr; Klusák, Jan

    2012-01-01

    Roč. 18, č. 1 (2012), s. 18-22 ISSN 1392-1320 Grant - others:GA MPO(CZ) FT/TA5/076 Institutional support: RVO:68081723 Keywords : fatigue of weathering steel * corrosion pits * fatigue notch factor Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.522, year: 2012

  6. Fatigue Strength of Titanium Risers - Defect Sensitivity

    Energy Technology Data Exchange (ETDEWEB)

    Babalola, Olusegun Tunde

    2001-07-01

    This study is centred on assessment of the fatigue strength of titanium fusion welds for deep-water riser's applications. Deep-water risers are subjected to significant fatigue loading. Relevant fatigue data for titanium fusion welds are very scarce. Hence there is a need for fatigue data and life prediction models for such weldments. The study has covered three topics: Fatigue testing, Fractography and defect assessment, and Fracture Mechanics modelling of fatigue crack growth. Two series of welded grade of titanium consisting of 14 specimens in each series were fatigue tested under constant amplitude loading. Prior to fatigue testing, strain gauge measurements of some specimens was conducted to enable the definition of stress range in the fatigue assessment procedure. The results were compared with finite solid element analysis and related to fatigue stresses in a riser pipe wall. Distribution and geometry of internal and surface defects both in the as-welded and in the post-weld machined conditions were assessed using fractography. This served as a tool to determine the fatigue initiation point in the welds. Fracture mechanics was applied to model fatigue strength of titanium welds with initiation from weld defects. Two different stress intensity factor formulations for embedded eccentrically placed cracks were used for analysis of elliptical cracks with the major axis parallel and close to one of the free surfaces. The methods were combined to give a satisfactory model for crack growth analysis. The model analyses crack growth of elliptical and semi-elliptical cracks in two directions, with updating of the crack geometry. Fatigue strength assessment was conducted using two crack growth models, the Paris-Erdogan relation with no threshold and the Donahue et al. relation with an implied threshold. The model was validated against experimental data, with a discussion on the choice of crack growth model. (author)

  7. Fatigue strength testing of LTCC and alumina ceramics bonds

    Science.gov (United States)

    Dąbrowski, A.; Matkowski, P.; Golonka, L.

    2012-12-01

    In this paper the results of fatigue strength tests of ceramic joints are presented. These tests have been performed on the samples subjected to thermal and vibration fatigue as well as on the reference samples without any additional loads. The main goal of the investigation was to determine the strength of hybrid ceramics joints using tensile testing machine. The experiment enabled evaluation of fatigue effects in the mentioned joints. Geometry of test samples has been designed according to FEM simulations, performed in ANSYS FEM environment. Thermal stress as well as the stress induced by vibrations have been analyzed in the designed model. In the experiments two types of ceramics have been used — LTCC green tape DP951 (DuPont) and alumina ceramic tape. The samples have been prepared by joining two sintered ceramic beams made of different types of material. The bonds have been realized utilizing low temperature glass or a layer of LTCC green tape.

  8. Fatigue and thermal fatigue of Pb-Sn solder joints

    International Nuclear Information System (INIS)

    Frear, D.; Grivas, D.; McCormack, M.; Tribula, D.; Morris, J.W. Jr.

    1987-01-01

    This paper presents a fundamental investigation of the fatigue and thermal fatigue characteristics, with an emphasis on the microstructural development during fatigue, of Sn-Pb solder joints. Fatigue tests were performed in simple shear on both 60Sn-40Pb and 5Sn-95Pb solder joints. Isothermal fatigue tests show increasing fatigue life of 60Sn-40Pb solder joints with decreasing strain and temperature. In contrast, such behavior was not observed in the isothermal fatigue of 5Sn-95Pb solder joints. Thermal fatigue results on 60Sn-40Pb solder cycled between -55 0 C and 125 0 C show that a coarsened region develops in the center of the joint. Both Pb-rich and Sn-rich phases coarsen, and cracks form within these coarsened regions. The failure mode 60Sn-40Pb solder joints in thermal and isothermal fatigue is similar: cracks form intergranularly through the Sn-rich phase or along Sn/Pb interphase boundaries. Extensive cracking is found throughout the 5Sn-95Pb joint for both thermal and isothermal fatigue. In thermal fatigue the 5Sn-95Pb solder joints failed after fewer cycles than 60Sn-40Pb

  9. Ultrasonic fatigue of a high strength steel

    Science.gov (United States)

    Koster, M.; Wagner, G.; Eifler, D.

    2010-07-01

    At the Institute of Materials Science and Engineering at the University of Kaiserslautern an ultrasonic testing system for the fatigue assessment of metallic materials in the very high cycle fatigue (VHCF) regime was developed. The ultrasonic testing system allows to control the test and to measure detailed fatigue data. The achieved results can be used to describe the cyclic deformation behaviour of wheel steels at ultrasonic frequencies. In load increase tests (LIT), the critical stress amplitude can be determined, which leads to a defined change of process parameters like generator power, dissipated energy and specimen temperature. With SEM investigations it was proved that the change of the process parameters correlates with irreversible changes in the microstructure. It can be shown that the stress amplitude, leading to first irreversible changes in the microstructure, strongly depends on the depth position within the original wheel rim. New and basic results on the fatigue mechanisms of high strength steels in the VHCF-regime can be achieved.

  10. Mesoscopic scale thermal fatigue damage

    International Nuclear Information System (INIS)

    Robertson, C.; Fissolo, A.; Fivel, M.

    2001-01-01

    In an attempt to better understand damage accumulation mechanisms in thermal fatigue, dislocation substructures forming in 316L steel during one specific test were examined and simulated. Hence, thin foils taken out of massive, tested specimens were first observed in transmission electron microscopy (TEM). These observations help in determining one initial dislocation configuration to be implemented in a 3-D model combining 3D discrete dislocation dynamics simulation (DDD) and finite element method computations (FEM). It was found that the simulated mechanical behaviour of the DDD microstructure is compatible with FEM and experimental data. The numerically generated dislocation microstructure is similar to ladder-like dislocation arrangements as found in many fatigued f.c.c. materials. Distinct mechanical behaviour for the two active slip systems was shown and deformation mechanisms were proposed. (authors)

  11. Comparison of mechanical fatigue with thermal fatigue in ceramics

    International Nuclear Information System (INIS)

    Wilson, B.A.; Case, E.D.

    1993-01-01

    Thermal fatigue studies have shown a saturation of damage accumulation with cycling. Similar damage saturation has been observed for mechanical fatigue. This study compares damage saturation behavior for mechanical fatigue with thermal fatigue in ceramics. Studies of thermal fatigue of ceramics show that the accumulation of thermal shock cycling damage depends on the magnitude of the thermal shock, ΔΤ (where ΔΤ is the temperature change of the specimen from the initial temperature to the temperature of the quenching medium). Three distinct regimes of damage accumulation exist depending on the magnitude of ΔΤ. For the first regime where the thermal shock cycling is below ΔΤ c , a critical thermal shock value, there is no thermal damage detected. In the second regime where ΔΤ is higher than ΔΤ c but lower than ΔΤ 1 , the accumulating microcrack damage initially induces a rapid change in material property P. As the number of cycles increases a steady state value of properties is reached. For the third regime ΔΤ is higher than ΔΤ 1 and rapid crack growth results in fracture of the specimen. Each regime depends on ΔΤ since, for a given specimen and quenching medium, the maximum thermal shock stress is proportional to ΔΤ. So characterization of each regime by ΔΤ is indicative of the maximum stress applied by the thermal shock

  12. Fatigue strength tests of layered steel

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2013-01-01

    Full Text Available The work deals with original measurement of fatigue properties of formed layered steel material – damask steel. This is a material that exhibits a fine micro-structure as well as a regular composition of many material layers with complementary properties. The article experimentally verifies high-cycle fatigue properties of layered steel and evaluates them from the point of view of fatigue tests of conventional steel materials and a parallel application of a non-destructive – acoustic emission – testing. Finally, it discusses the influence of production on fatigue strength and the possibilities of using multi-layered steel materials in technological practice. A serious result of this pilot experiment is the fact documented no only by the fractographic observation, but mainly by the AE records that the fatigue service life of this material is high if it its not stressed by tension approximating the yield point Re. However, such stress is not common in practical use of tools made of damask steel and thus under common bending stress an exceptionally long service life of tools made of this type of material is demonstrable. The fact that damask steel behaves like a homogeneous material is mainly confirmed by the records of the AE signal at lower values of stress σa. When stressed by higher amplitudes of tension σa damask responds in AE records similarly to a laminate material that is stressed by bending.

  13. Indoor mobility-related fatigue and muscle strength in nonagenarians

    DEFF Research Database (Denmark)

    Mänty, Minna; Ekmann, Anette; Thinggaard, Mikael

    2014-01-01

    BACKGROUND AND AIMS: Mobility-related fatigue is an important indicator of functional decline in old age, however, very little is known about fatigue in the oldest old population segment. The aim of this study was to examine the association between indoor mobility-related fatigue and muscle...... significantly (P muscle strength during the entire study period. Longitudinal analyses indicated slightly slower decline in muscle strength among participants with fatigue compared to those without; however, observed selective dropout of participants with fatigue and poor performance at baseline...... needs to be considered when interpreting the results. Accordingly, participants without fatigue had significantly higher chances of being alive and having muscle strength above gender-specific median at first (RR 1.32, 95 % CI 1.07-1.58), second (RR 1.51, 1.06-1.96) and third (RR 1.39, 1...

  14. Fatigue Life of High-Strength Steel Offshore Tubular Joints

    DEFF Research Database (Denmark)

    Petersen, Rasmus Ingomar; Agerskov, Henning; Lopez Martinez, Luis

    1996-01-01

    In the present investigation, the fatigue life of tubular joints in offshore steel structures is studied. Two test series on full-scale tubular joints have been carried through. One series was on joints in conventional offshore structural steel, and the other series was on joints in high......-strength steel with a yield stress of 820-830 MPa and with high weldability and toughness properties. The test specimens of both series had the same geometry. The present report concentrates on the results obtained in the investigation on the high-strength steel tubular joints.The test specimens were fabricated...... amplitude fatigue test results showed shorter fatigue lives in variable amplitude loading than should be expected from the linear fatigue damage accumulation formula. Furthermore, the fatigue tests on high-strength steel tubular joints showed slightly longer fatigue lives than those obtained...

  15. Fatigue strength tests of layered steel

    OpenAIRE

    Michal Černý; Pavel Mazal; Josef Filípek; Petr Dostál

    2013-01-01

    The work deals with original measurement of fatigue properties of formed layered steel material – damask steel. This is a material that exhibits a fine micro-structure as well as a regular composition of many material layers with complementary properties. The article experimentally verifies high-cycle fatigue properties of layered steel and evaluates them from the point of view of fatigue tests of conventional steel materials and a parallel application of a non-destructive – acoustic emission...

  16. Fatigue strength degradation of metals in corrosive environments

    Science.gov (United States)

    Adasooriya, N. D.; Hemmingsen, T.; Pavlou, D.

    2017-12-01

    Structures exposed to aggressive environmental conditions are often subjected to time-dependent loss of coating and loss of material due to corrosion; this causes reduction in the cross-sectional properties of the members, increased surface roughness, surface irregularities and corrosion pits, and degradation of material strengths. These effects have been identified and simulated in different research studies. However, time and corrosive media dependent fatigue strength curves for materials have not been discussed in the design or assessment guidelines for structures. This paper attempts to review the corrosion degradation process and available approaches/models used to determine the fatigue strength of corroded materials and to interpolate corrosion deterioration data. High cycle fatigue and full range fatigue life formulae for fatigue strength of corroded materials are proposed. The above formulae depend on the endurance limit of corroded material, in addition to the stress-life fatigue curve parameters of the uncorroded material. The endurance limit of corroded material can either be determined by a limited number of tests in the very high-cycle fatigue region or predicted by an analytical approach. Comparison with experimentally measured corrosion fatigue behavior of several materials is provided and discussed.

  17. The effects of isothermal transformation on the fatigue strength of ...

    African Journals Online (AJOL)

    Increasing the austenitising temperature to 950°C while maintaining the austempering temperature at 3500C, the fatigue limits of both medium silicon and high silicon alloys increased. The highest fatigue strength 450Nmm-2 was obtained from alloy austenitised at 950°C and austempered at 350°C for 90 minutes.

  18. Fatigue Strength of Reinforced Concrete Flexural Members | Kuryllo ...

    African Journals Online (AJOL)

    It is well known that reinforced concrete flexural members subjected to cyclic loads behave differently compared with static bending and can collapse due to the fatigue of concrete, reinforcement or both when maximum fatigue stresses of concrete and steel are well below the corresponding static strengths. But up till now ...

  19. Exercise capacity, muscle strength and fatigue in sarcoidosis.

    Science.gov (United States)

    Marcellis, R G J; Lenssen, A F; Elfferich, M D P; De Vries, J; Kassim, S; Foerster, K; Drent, M

    2011-09-01

    The aim of this case-control study was to investigate the prevalence of exercise intolerance, muscle weakness and fatigue in sarcoidosis patients. Additionally, we evaluated whether fatigue can be explained by exercise capacity, muscle strength or other clinical characteristics (lung function tests, radiographic stages, prednisone usage and inflammatory markers). 124 sarcoidosis patients (80 males) referred to the Maastricht University Medical Centre (Maastricht, the Netherlands) were included (mean age 46.6±10.2 yrs). Patients performed a 6-min walk test (6MWT) and handgrip force (HGF), elbow flexor muscle strength (EFMS), quadriceps peak torque (QPT) and hamstring peak torque (HPT) tests. Maximal inspiratory pressure (P(I,max)) was recorded. All patients completed the Fatigue Assessment Scale (FAS) questionnaire. The 6MWT was reduced in 45% of the population, while HGF, EFMS, QPT and HPT muscle strength were reduced in 15, 12, 27 and 18%, respectively. P(I,max) was reduced in 43% of the population. The majority of the patients (81%) reported fatigue (FAS ≥22). Patients with reduced peripheral muscle strength of the upper and/or lower extremities were more fatigued and demonstrated impaired lung functions, fat-free mass, P(I,max), 6MWT and quality of life. Fatigue was neither predicted by exercise capacity, nor by muscle strength. Besides fatigue, exercise intolerance and muscle weakness are frequent problems in sarcoidosis. We therefore recommend physical tests in the multidisciplinary management of sarcoidosis patients, even in nonfatigued patients.

  20. Experimental simulation of a martensitic stainless steel coating subjected to thermal fatigue

    International Nuclear Information System (INIS)

    Revel, P.; Laboratoire Systemes et Machines de Haute Precision; Necib, K.; Beranger, G.

    1998-01-01

    The purpose of this work was the experimental simulation of the thermal fatigue of mechanical components such as continuous casting rolls. In order to protect the roll against surface degradation due to thermal fatigue, a stainless steel coating was deposited. Initially a temperature map was constructed from experimental measurements. The coating microstructure was then characterized in its initial state and after a few thermal fatigue cycles. Isothermal mechanical tests were performed on the coating and on the base material in the temperature range 20-700 deg C. Residual stresses were shown to decrease rapidly with an increased number of thermal cycles. Decreases in hardness were also correlated with lower yield strengths. (authors)

  1. Fatigue strength of repaired cracks in welded connections made of very high strength steels

    NARCIS (Netherlands)

    Akyel, A.

    2017-01-01

    For cyclically loaded structures, fatigue design becomes one of the important design criteria. The state of art shows that with modification of the conventional structural design methodology, the use of very high strength steels may have a positive effect on fatigue strength of welded connections.

  2. IIW guidelines on weld quality in relationship to fatigue strength

    CERN Document Server

    Jonsson, Bertil; Hobbacher, A F; Kassner, M; Marquis, G

    2016-01-01

    This book presents guidelines on quantitative and qualitative measures of the geometric features and imperfections of welds to ensure that it meets the fatigue strength requirements laid out in the recommendations of the IIW (International Institute of Welding). Welds that satisfy these quality criteria can be assessed in accordance with existing IIW recommendations based on nominal stress, structural stress, notch stress or linear fracture mechanics. Further, the book defines more restrictive acceptance criteria based on weld geometry features and imperfections with increased fatigue strength. Fatigue strength for these welds is defined as S-N curves expressed in terms of nominal applied stress or hot spot stress. Where appropriate, reference is made to existing quality systems for welds.In addition to the acceptance criteria and fatigue assessment curves, the book also provides guidance on their inspection and quality control. The successful implementation of these methods depends on adequate training for o...

  3. Effect of adding support structures for overhanging part on fatigue strength in selective laser melting.

    Science.gov (United States)

    Kajima, Yuka; Takaichi, Atsushi; Nakamoto, Takayuki; Kimura, Takahiro; Kittikundecha, Nuttaphon; Tsutsumi, Yusuke; Nomura, Naoyuki; Kawasaki, Akira; Takahashi, Hidekazu; Hanawa, Takao; Wakabayashi, Noriyuki

    2018-02-01

    Selective laser melting (SLM) technology was recently introduced to fabricate dental prostheses. However, the fatigue strength of clasps in removable partial dentures prepared by SLM still requires improvement. In this study, we attempted to improve the fatigue strength of clasps by adding support structures for overhanging parts, which can generally be manufactured at an angle to be self-supporting. The results show that the fatigue strength of the supported specimens was more than twice that of unsupported specimens. Electron back-scattered diffraction analysis revealed that the supported specimens exhibited lower kernel average misorientation values than the unsupported specimens, which suggested that the support structure reduced the residual strain during the SLM process and helped to prevent micro-cracks led by thermal distortion. In addition, the supported specimens cooled more rapidly, thereby forming a finer grain size compared to that of the unsupported specimens, which contributed to improving the fatigue strength. The results of this study suggest that the fatigue strength of overhanging parts can be improved by intentionally adding support structures. Copyright © 2017 Elsevier Ltd. All rights reserved.

  4. Localized bending fatigue behavior of high-strength steel monostrands

    DEFF Research Database (Denmark)

    Winkler, Jan; Fischer, Gregor; Georgakis, Christos T.

    2012-01-01

    In this paper, the localized bending fatigue behavior of pretensioned high strength steel monostrands is investigated. Furthermore, a new methodology using an optical photogrammetry system, which can quantify surface deformations on the strand is presented. The system allows measurement of the st...... displacement (opening/closing and sliding) of the helically wound wires. Moreover, the results are a step towards understanding the bending fatigue damage mechanisms of monostrand cables....

  5. Factors that affect the fatigue strength of power transmission shafting

    Science.gov (United States)

    Loewenthal, S. H.

    1984-01-01

    A long standing objective in the design of power transmission shafting is to eliminate excess shaft material without compromising operational reliability. A shaft design method is presented which accounts for variable amplitude loading histories and their influence on limited life designs. The effects of combined bending and torsional loading are considered along with a number of application factors known to influence the fatigue strength of shafting materials. Among the factors examined are surface condition, size, stress concentration, residual stress and corrosion fatigue.

  6. Localized bending fatigue behavior of high-strength steel monostrands

    DEFF Research Database (Denmark)

    Winkler, Jan; Fischer, Gregor; Georgakis, Christos T.

    2012-01-01

    In this paper, the localized bending fatigue behavior of pretensioned high strength steel monostrands is investigated. Furthermore, a new methodology using an optical photogrammetry system, which can quantify surface deformations on the strand is presented. The system allows measurement...... of the strain distribution in the strand and helps in identifying potential failure mechanisms along the strand and at the wedge location. Initial analysis of the deformations shows that the bending fatigue behavior of the monostrand may be controlled either by local bending deformations or by relative...... displacement (opening/closing and sliding) of the helically wound wires. Moreover, the results are a step towards understanding the bending fatigue damage mechanisms of monostrand cables....

  7. Fatigue damage mechanism and strength of woven laminates

    International Nuclear Information System (INIS)

    Xiao, J.; Bathias, C.

    1993-01-01

    The apparent secant stiffness changes with the cyclic number for both unnotched and notched woven laminated specimens (two orthotropic and one quasi-isotropic) during tensile fatigue test at a fixed ratio of maximum fatigue load to UTS were observed. The observable damage initiation and evolution as a function of the cyclic number were directly measured at the notched specimen surface with a video-camera system. The fatigue strengths of the unnotched and notched specimens were determined. The results show that the normalized apparent secant stiffness change curves as a function of cyclic numbers can be divided into three stages. For the first and the second stages in notched specimens and for total life of unnotched specimens, the damage has not been evidently observed and certainly verified with the traditional experimental methods such as radiography and microscopy although many acoustic emission signals can be obtained. The last stage for the notched specimens (N/Nf>0.4, the secant stiffness decreases fast) corresponds to the initiation and evolution of the observable damages. The fatigue strength of these woven composite laminates is dominated by the third stage during which the observable damage develops along the specimen ligament until fracture. During the third stage, a critical dimension at the specimen ligament and a life threshold can be found beyond which a final catastrophic fracture will immediately occur. The quasi-isotropic laminate is of a fatigue strength lower than the two orthotropic laminates of which the fatigue strengths are approaching to each other. The fatigue life is also influenced by the stacking sequences. (orig.)

  8. Stochastic modeling of thermal fatigue crack growth

    CERN Document Server

    Radu, Vasile

    2015-01-01

    The book describes a systematic stochastic modeling approach for assessing thermal-fatigue crack-growth in mixing tees, based on the power spectral density of temperature fluctuation at the inner pipe surface. It shows the development of a frequency-temperature response function in the framework of single-input, single-output (SISO) methodology from random noise/signal theory under sinusoidal input. The frequency response of stress intensity factor (SIF) is obtained by a polynomial fitting procedure of thermal stress profiles at various instants of time. The method, which takes into account the variability of material properties, and has been implemented in a real-world application, estimates the probabilities of failure by considering a limit state function and Monte Carlo analysis, which are based on the proposed stochastic model. Written in a comprehensive and accessible style, this book presents a new and effective method for assessing thermal fatigue crack, and it is intended as a concise and practice-or...

  9. Fatigue crack Behaviour in a High Strength Tool Steel

    DEFF Research Database (Denmark)

    Højerslev, Christian; Carstensen, Jesper V.; Brøndsted, Povl

    2002-01-01

    The influence of microstructure on fatigue crack initiation and crack growth of a hardened and tempered high speed steel was investigated. The evolution of fatigue cracks was followed in four point bending at room temperature. It was found that a carbide damage zone exists above a threshold load...... value of maximally 80% of the yield strength of the steel. The size of this carbide damage zone increases with increasing load amplitude, and the zone is apparently associated with crack nucleation. On fatigue crack propagation plastic deformation of the matrix occurs in a radius of approximately 4...... microns in front of the fatigue crack tip, which is comparable with the relevant mean free carbide spacing....

  10. Thermal fatigue. Fluid-structure interaction at thermal mixing events

    Energy Technology Data Exchange (ETDEWEB)

    Schuler, X.; Herter, K.H.; Moogk, S. [Stuttgart Univ. (Germany). MPA; Laurien, E.; Kloeren, D.; Kulenovic, R.; Kuschewski, M. [Stuttgart Univ. (Germany). Inst. of Nuclear Technology and Energy Systems

    2012-07-01

    In the framework of the network research project ''Thermal Fatigue - Basics of the system-, outflow- and material-characteristics of piping under thermal fatigue'' funded by the German Federal Ministry of Education and Research (BMBF) fundamental numerical and experimental investigations on the material behaviour under transient thermal-mechanical stress conditions (high cycle fatigue - HCF) are carried out. The project's background and its network of scientific working groups with their individual working tasks are briefly introduced. The main focus is especially on the joint research tasks within the sub-projects of MPA and IKE which are dealing with thermal mixing of flows in a T-junction configuration and the fluidstructure- interactions (FSI). Therefore, experiments were performed with the newly established FSI test facility at MPA which enables single-phase flow experiments of water in typical power plant piping diameters (DN40 and DN80) at high pressure (maximum 75 bar) and temperatures (maximum 280 C). The experimental results serve as validation data base for numerical modelling of thermal flow mixing by means of thermo-fluid dynamics simulations applying CFD techniques and carried out by IKE as well as for modelling of thermal and mechanical loads of the piping structure by structural mechanics simulations with FEM methods which are executed by MPA. The FSI test facility will be described inclusively the applied measurement techniques, e. g. in particular the novel near-wall LED-induced Fluorescence method for non-intrusive flow temperature measurements. First experimental data and numerical results from CFD and FEM simulations of the thermal mixing of flows in the T-junction are presented.

  11. Thermal fatigue cracking of austenitic stainless steels

    International Nuclear Information System (INIS)

    Fissolo, A.

    2001-01-01

    This report deals with the thermal fatigue cracking of austenitic stainless steels as AISI 316 LN and 304 L. Such damage has been clearly observed for some components used in Fast Breeder reactors (FBR) and Pressure Water Reactor (PWR). In order to investigate thermal fatigue, quasi-structural specimen have been used. In this frame, facilities enforcing temperature variations similar to those found under the operation conditions have been progressively developed. As for components, loading results from impeded dilatation. In the SPLASH facility, the purpose was to establish accurate crack initiation conditions in order to check the relevance of the usual component design methodology. The tested specimen is continuously heated by the passage of an electrical DC current, and submitted to cyclic thermal down shock (up to 1000 deg C/s) by means of periodical spraying of water on two opposite specimen faces. The number of cycles to crack initiation N i is deduced from periodic examinations of the quenched surfaces, by means of optical microscopy. It is considered that initiation occurs when at least one 50μm to 150□m long crack is observed. Additional SPLASH tests were performed for N >> N i , with a view to investigate the evolution of a surface multiple cracking network with the number of cycles N. The CYTHIA test was mainly developed for the purpose of assessing crack growth dynamics of one isolated crack in thermal fatigue conditions. Specimens consist of thick walled tubes with a 1 mm circular groove is spark-machined at the specimen centre. During the test, the external wall of the tube is periodically heated by using a HF induction coil (1 MHz), while its internal wall is permanently cooled by flowing water. Total crack growth is derived from post-mortem examinations, whereby the thermal fatigue final rupture surface is oxidized at the end of the test. The specimen is broken afterwards under mechanical fatigue at room temperature. All the tests confirm that

  12. Modal characteristics and fatigue strength of compressor blades

    International Nuclear Information System (INIS)

    Kim, Kyung Kook; Lee, Young Shin

    2014-01-01

    High-cycle fatigue (HCF) has been identified as one of the primary causes of gas turbine engine failure. The modal characteristics and endurance strength of a 5 MW gas turbine engine blade developed by Doosan Heavy Industries and Construction Co., Ltd. in HCF fracture were verified through analysis and tests to determine the reliability of the compressor blade. A compressor blade design procedure that considers HCF life was performed in the following order: airfoil and blade profile design, modal analysis, stress distribution test, stress endurance limit test, and fatigue life verification. This study analyzed the Campbell diagram and estimated resonance risk on the basis of the natural frequency analysis and modal test of the compressor blade to guarantee safe and operational reliability. In addition, the maximum stress point of the compressor blade was determined through stress distribution analysis and test. The bonding point of the strain gage was determined by using fatigue test. Stress endurance limit test was performed based on the results of these tests. This research compared and verified the modal characteristics and endurance strengths of the compressor blades to prevent HCF fracture, which is among the major causes of gas turbine engine damage. A fatigue life design procedure of compressor blades was established. The 5 MW class gas turbine compressor blade is well designed in terms of resonance stability and fatigue endurance limit.

  13. Thermal fatigue evaluation of piping system Tee-connections

    International Nuclear Information System (INIS)

    Metzner, K.J.; Braillard, O.; Faidy, C.; Marcelles, I.; Solin, J.; Stumpfrock, L.

    2004-01-01

    Thermal fatigue is one significant long-term degradation mechanism nuclear power plants (NPP), in particular, as operating plants become older and life time extension activities have been initiated. In general, the common thermal fatigue issues are understood and controlled by plant instrumentation systems. However, incidents in some plants indicate that certain piping system Tees are susceptible to turbulent temperature mixing effects that cannot be adequately monitored by common thermocouple instrumentation. The THERFAT project has been initiated to advance the accuracy and reliability of thermal fatigue load determination in engineering tools and research oriented approaches to outline a science based practical methodology for managing thermal fatigue risks in Tee-connections susceptible to high cyclic thermal fatigue. (orig.)

  14. Thermal fatigue behavior of H-13 die steel for aluminum die casting with various ion sputtered coatings

    Science.gov (United States)

    Nieh, C. Y.; Wallace, J. F.

    1981-01-01

    Sputtered coatings of Mo, W, Pt, Ag, Au, Co, Cr, Ni, Ag + Cu, Mo + Pt, Si3N4, A1N, Cr3C2, Ta5Si3, and ZrO2 were applied to a 2-inch-square, 7-inch-long thermal fatigue test specimen which was then internally water cooled and alternately immersed in molten aluminum and cooled in air. After 15,000 cycles the thermal fatigue cracks at the specimen corners were measured. Results indicate that a significant improvement in thermal fatigue resistance was obtained with platinum, molybdenum, and tungsten coatings. Metallographic examination indicates that the improvement in thermal fatigue resistance resulted from protection of the surface of the die steel from oxidation. The high yield strength and ductility of molybdenum and tungsten contributed to the better thermal fatigue resistance.

  15. The Effect of Shot Peening on the Improvement of Fatigue Strength and Characteristics Fatigue Crack of the Aluminum Alloys

    International Nuclear Information System (INIS)

    Jeon, Hyun Bae; Lim, Man Bae; Park, Won Jo

    2007-01-01

    The purpose of this study is to investigate the effect of shot peening on the fatigue strength and fatigue life of two kinds of aluminum alloys. The fatigue strength behavior of aluminum alloys were estimated by the stress ratio and shot velocities. The fatigue life and strength increased with increasing the test shot velocity. However, at the shot velocity range between 50m/s and 70m/s, the compressive residual stress phenomena were observed in test conditions of different shot velocity. The optimal shot velocity is acquired by considering the peak values of the compressive residual stress, dislocations, brittle striation, slip, and fisheye on the fracture surface of test specimen. It was observed from the SEM observation on the deformed specimen that the brittle striation, fisheye were showed in the intergranular fracture structure boundaries at the this velocities. Therefore, fatigue strength and fatigue life would be considered that shot velocity has close relationship with the compressive residual stress

  16. Anomolous Fatigue Crack Growth Phenomena in High-Strength Steel

    Science.gov (United States)

    Forth, Scott C.; James, Mark A.; Johnston, William M., Jr.; Newman, James C., Jr.

    2004-01-01

    The growth of a fatigue crack through a material is the result of a complex interaction between the applied loading, component geometry, three-dimensional constraint, load history, environment, material microstructure and several other factors. Previous studies have developed experimental and computational methods to relate the fatigue crack growth rate to many of the above conditions, with the intent of discovering some fundamental material response, i.e. crack growth rate as a function of something. Currently, the technical community uses the stress intensity factor solution as a simplistic means to relate fatigue crack growth rate to loading, geometry and all other variables. The stress intensity factor solution is a very simple linear-elastic representation of the continuum mechanics portion of crack growth. In this paper, the authors present fatigue crack growth rate data for two different high strength steel alloys generated using standard methods. The steels exhibit behaviour that appears unexplainable, compared to an aluminium alloy presented as a baseline for comparison, using the stress intensity factor solution.

  17. Fatigue strength of truss girders made of very high strength steel

    NARCIS (Netherlands)

    Pijpers, R.J.M.; Kolstein, M.H.

    2010-01-01

    An effective application of Very High Strength Steel (VHSS) in civil engineering structures is expected in stiff, truss like structures, typically made of Circular Hollow Sections (CHS). Use of castings in combination with CHS could be promising for the design of highly fatigue resistant joints.

  18. Singlemode Optical Fibers With Enhanced Strength And Fatigue Resistance

    Science.gov (United States)

    Clarkin, James P.; Drenzek, Gary A.; Skutnik, Bolesh J.

    1990-01-01

    In recent years the reliability of optical fibers has become of great concern due to military, medicaland other specialty high performance applications. With the nearing promise of the local loop and its inherent requirements for a robust fiber, even the telcom market has come to value research on stronger, more fatigue resistant fibers. With the extension of Hard Clad Silica (HCS) technology to all silica optical fibers, a new singlemode fiber (smf) structure has been developed with enhanced reliability. A thin, hard, adherent, polymeric coating is placed between the silica cladding and the typical acrylate buffer coating. This paper presents results on the mechanical properties of this new singlemode fiber and compares it with the commercially available smf type. Dynamic strength, Weibull mean strength and slope, and static fatigue resistance, especially after zero-stress aging, are superior for the new fiber over the conventional smf fiber. Compared to commercial smf, the new fiber can withstand high stresses in moist environments for 40-60 times longer. More significantly after zero-stress aging in boiling water, the commercial smf break in 2.0 GPa (290 ksi), while the new fibers would still have expected lifetimes at 2.0 GPa stress of >9 years. These results make these fibers very useful for high reliability, high strength, long-haul fiber applications.

  19. Thermal Fatigue of Die-Casting Dies: An Overview

    Directory of Open Access Journals (Sweden)

    Abdulhadi Hassan A.

    2016-01-01

    Full Text Available Coupled studies by experimental and numerical simulations are necessary for an increased understanding of the material behaviour as related to the interaction between the thermal and mechanical conditions. This paper focus on the mechanisms of thermal fatigue in the failure of dies and cores used in the die casting of aluminum alloys. The thermal fatigue resistance is expressed by two crack parameters which are the average maximum crack and the average cracked area. Samples of various types of H13 steel were compared with a standard H13 steel by testing under identical thermal fatigue cycles. To determine the thermal constraint developed in the sample during the test, a finite difference technique was used to obtain the temperature distribution, based on temperature measurements at the boundaries. The resulting stresses and strains were computed, and the strain calculated at the edge or weakest point of the sample was used to correlate the number of cycles to crack initiation. As the strain at the edge increased, the number of cycles to failure decreased. The influence of various factors on thermal fatigue behavior was studied including austenitizing temperature, surface condition, stress relieving, casting, vacuum melting, and resulfurization. The thermal fatigue resistance improved as the austenitizing temperature increased from 1750 to 2050ºF.

  20. Thermal fatigue behavior of US and Russian grades of beryllium

    International Nuclear Information System (INIS)

    Watson, R.D.; Youchison, D.L.; Dombrowski, D.E.; Guiniatouline, R.N.; Kupriynov, I.B.

    1996-01-01

    A novel technique has been used to test the relative low cycle thermal fatigue resistance of different grades of US and Russian beryllium which is proposed as plasma facing armor for fusion reactor first wall, limiter, and divertor components. The 30 KW electron beam test system at Sandia National Laboratories was used to sweep the beam spot along one direction at 1 Hz. This produces a localized temperature ''spike'' of 750 degrees C for each pass of the beam. Large thermal stress in excess of the yield strength are generated due to very high spot heat flux, 250 MW/m 2 . Cyclic plastic strains on the order of 0.6% produced visible cracking on the heated surface in less than 3000 cycles. An in-vacuo fiber optic borescope was used to visually inspect the beryllium surfaces for crack initiation. Grades of US beryllium tested included: S-65C, S-65H, S-200F, S-300F-H, Sr-200, I-400, extruded high purity. HIP'd sperical powder, porous beryllium (94% and 98% dense), Be/30% BeO, Be/60% BeO, and TiBe 12 . Russian grades included: TGP-56, TShGT, DShG-200, and TShG-56. Both the number of cycles to crack initiation, and the depth of crack propagation, were measured. The most fatigue resistant grades were S-65C, DShG-200, TShGT, and TShG-56. Rolled sheet Be(SR-200) showed excellent crack propagation resistance in the plane of rolling, despite early formation of delamination cracks. Only one sample showed no evidence of surface melting, Extruded (T). Metallographic and chemical analyses are provided. Good agreement was found between the measured depth of cracks and a 2-D elastic-plastic finite element stress analysis

  1. Accelerated Comparative Fatigue Strength Testing of Belt Adhesive Joints

    Science.gov (United States)

    Bajda, Miroslaw; Blazej, Ryszard; Jurdziak, Leszek

    2017-12-01

    Belt joints are the weakest link in the serial structure that creates an endless loop of spliced belt segments. This affects not only the lower strength of adhesive joints of textile belts in comparison to vulcanized splices, but also the replacement of traditional glues to more ecological but with other strength parameters. This is reflected in the lowered durability of adhesive joints, which in underground coal mines is nearly twice shorter than the operating time of belts. Vulcanized splices require high precision in performance, they need long time to achieve cross-linking of the friction mixture and, above all, they require specialized equipment (vulcanization press) which is not readily available and often takes much time to be delivered down, which means reduced mining output or even downtime. All this reduces the reliability and durability of adhesive joints. In addition, due to the consolidation on the Polish coal market, mines are joined into large economic units serviced by a smaller number of processing plants. The consequence is to extend the transport routes downstream and increase reliability requirements. The greater number of conveyors in the chain reduces reliability of supply and increases production losses. With high fixed costs of underground mines, the reduction in mining output is reflected in the increase in unit costs, and this at low coal prices on the market can mean substantial losses for mines. The paper describes the comparative study of fatigue strength of shortened samples of adhesive joints conducted to compare many different variants of joints (various adhesives and materials). Shortened samples were exposed to accelerated fatigue in the usually long-lasting dynamic studies, allowing more variants to be tested at the same time. High correlation between the results obtained for shortened (100 mm) and traditional full-length (3×250 mm) samples renders accelerated tests possible.

  2. Thermal stress and creep fatigue limitations in first wall design

    International Nuclear Information System (INIS)

    Majumdar, S.; Misra, B.; Harkness, S.D.

    1977-01-01

    The thermal-hydraulic performance of a lithium cooled cylindrical first wall module has been analyzed as a function of the incident neutron wall loading. Three criteria were established for the purpose of defining the maximum wall loading allowable for modules constructed of Type 316 stainless steel and a vanadium alloy. Of the three, the maximum structural temperature criterion of 750 0 C for vanadium resulted in the limiting wall loading value of 7 MW/m 2 . The second criterion limited thermal stress levels to the yield strength of the alloy. This led to the lowest wall loading value for the Type 316 stainless steel wall (1.7 MW/m 2 ). The third criterion required that the creep-fatigue characteristics of the module allow a lifetime of 10 MW-yr/m 2 . At wall temperatures of 600 0 C, this lifetime could be achieved in a stainless steel module for wall loadings less than 3.2 MW/m 2 , while the same lifetime could be achieved for much higher wall loadings in a vanadium module

  3. Effect of pulsed current welding on fatigue behaviour of high strength aluminium alloy joints

    International Nuclear Information System (INIS)

    Balasubramanian, V.; Ravisankar, V.; Madhusudhan Reddy, G.

    2008-01-01

    High strength aluminium alloys (Al-Zn-Mg-Cu alloys) have gathered wide acceptance in the fabrication of light weight structures requiring high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding processes of high strength aluminium alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Rolled plates of 6 mm thickness have been used as the base material for preparing single pass welded joints. Single V butt joint configuration has been prepared for joining the plates. The filler metal used for joining the plates is AA 5356 (Al-5Mg (wt%)) grade aluminium alloy. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW) and (iv) pulsed current GMAW (PCGMAW) processes. Argon (99.99% pure) has been used as the shielding gas. Fatigue properties of the welded joints have been evaluated by conducting fatigue test using rotary bending fatigue testing machine. Current pulsing leads to relatively finer and more equi-axed grain structure in gas tungsten arc (GTA) and gas metal arc (GMA) welds. In contrast, conventional continuous current welding resulted in predominantly columnar grain structures. Grain refinement is accompanied by an increase in fatigue life and endurance limit

  4. Thermal-Acoustic Fatigue of a Multilayer Thermal Protection System in Combined Extreme Environments

    Directory of Open Access Journals (Sweden)

    Liu Liu

    2014-06-01

    Full Text Available In order to ensure integrity of thermal protection system (TPS structure for hypersonic vehicles exposed to severe operating environments, a study is undertaken to investigate the response and thermal-acoustic fatigue damage of a representative multilayer TPS structure under combined thermal and acoustic loads. An unsteady-state flight of a hypersonic vehicle is composed of a series of steady-state snapshots, and for each snapshot an acoustic load is imposed to a static steady-state TPS structure. A multistep thermal-acoustic fatigue damage intensity analysis procedure is given and consists of a heat transfer analysis, a nonlinear thermoelastic analysis, and a random response analysis under a combined loading environment and the fatigue damage intensity has been evaluated with two fatigue analysis techniques. The effects of thermally induced deterministic stress and nondeterministic dynamic stress due to the acoustic loading have been considered in the damage intensity estimation with a maximum stress fatigue model. The results show that the given thermal-acoustic fatigue intensity estimation procedure is a viable approach for life prediction of TPS structures under a typical mission cycle with combined loadings characterized by largely different time-scales. A discussion of the effects of the thermal load, the acoustic load, and fatigue analysis methodology on the fatigue damage intensity has been provided.

  5. Fatigue in Welded High-Strength Steel Plate Elements under Stochastic Loading

    DEFF Research Database (Denmark)

    Agerskov, Henning; Petersen, R.I.; Martinez, L. Lopez

    1999-01-01

    The present project is a part of an investigation on fatigue in offshore structures in high-strength steel. The fatigue life of plate elements with welded attachments is studied. The material used has a yield stress of ~ 810-840 MPa, and high weldability and toughness properties. Fatigue test...... series with constant amplitude loading and with various types of stochastic loading have been carried through on test specimens in high-strength steel, and - for a comparison - on test specimens in conventional offshore structural steel with a yield stress of ~ 400-410 MPa.A comparison between constant...... amplitude and variable amplitude fatigue test results shows shorter fatigue lives in variable amplitude loading than should be expected from the linear fatigue damage accumulation formula. Furthermore, in general longer fatigue lives were obtained for the test specimens in high-strength steel than those...

  6. IMPROVEMENT OF FATIGUE STRENGTH OF TIN BABBITT BY REINFORCING WITH NANO ILMENITE

    Directory of Open Access Journals (Sweden)

    M. V. S. BABU

    2017-08-01

    Full Text Available Tin Babbitt is an idle journal bearing material, its fatigue strength limits and its usage. To enhance its fatigue strength, in this paper a Tin Babbitt metal matrix is reinforced with nano Ilmenite. The metal matrix nanocomposite was fabricated by using ultrasonic assisted stir casting technique. ASTM standards in statistical planning for fatigue testing were employed in planning the fatigue tests. Fatigue tests were conducted at three stress levels, i.e., 0.9 UTS, 0.7 UTS and 0.5 UTS. Tests were conducted on a rotating-beam type fatigue testing machine. It was observed that the nano Ilmenite reinforcement enhanced the fatigue strength of Tin Babbitt.

  7. Fatigue strength reduction factors for welds based on nondestructive examination

    International Nuclear Information System (INIS)

    Hechmer, J.L.; Kuhn, E.J. III

    1999-01-01

    Based on the author's hypothesis that nondestructive examination (NDE) has a major role in predicting the fatigue life of pressure vessels, a project was initiated to develop a defined relationship between NDE and fatigue strength reduction factors (FSRF). Even though a relationship should apply to both base metal and weld metal, the project was limited to weld metal because NDE for base metal is reasonably well established, whereas NDE for weld metal is more variable, depending on application. A matrix of FSRF was developed based on weld type (full penetration, partial penetration, and fillet weld) versus the NDE that is applied. The NDE methods that are included are radiographic testing (RT), ultrasonic testing (UT), magnetic particle testing (MT), dye penetrant testing (PT), and visual testing (VT). The first two methods (RT and UT) are volumetric examinations, and the remaining three are surface examinations. Seven combinations of volumetric and surface examinations were defined; thus, seven levels of FSRF are defined. Following the initial development of the project, a PVRC (Pressure Vessel Research Council) grant was obtained for the purpose of having a broad review. The report (Hechmer, 1998) has been accepted by PVRC. This paper presents the final matrix, the basis for the FSRF, and key definitions for accurate application of the FSRF matrix. A substantial amount of additional information is presented in the PVRC report (Hechmer, 1998)

  8. Fracture strength of all-ceramic restorations after fatigue loading

    Science.gov (United States)

    Baladhandayutham, Balasudha

    Fracture strength of monolithic and bilayered LAVA and e. max lower molar crowns after load cycling was measured and compared. The study included three groups (n = 8) from LAVA zirconia and three groups from e. max lithium disilicate to compare influences of different layers, thicknesses and manufacturing techniques. Prefabricated anatomically designed crowns were cemented to dies made from Z 100 composite resin using Rely X Luting Plus resin modified glass ionomer cement. Cemented crowns were stored at 37° C for 24 hours then cyclic loaded to test fatigue properties. The crowns were loaded to 200,000 cycles at 25N at a rate of 40 cycles / minute to simulate oral function. Subsequently, fracture properties for each group were measured using an Instron Universal Testing machine. Microscopic evaluation of the surface of fatigued samples did not reveal micro-cracks at the end of 50,000 cycles but minor wear facets were observed at the site of contact from the steatite ball antagonist. Crowns from LAVA bilayered groups showed step by step fractures while crowns from all other groups fractured as a single event as observed by the high speed camera. Zirconia bilayered crowns showed the highest loads to fracture while lithium disilicate monolithic crowns showed the lowest, within the limitations of the study. The study also showed that monolithic zirconia crowns of 0.6mm thickness resulted in relatively high magnitude for forces at fracture.

  9. Spectrum Fatigue Lifetime and Residual Strength for Fiberglass Laminates; TOPICAL

    International Nuclear Information System (INIS)

    WAHL, NEIL K.; MANDELL, JOHN F.; SAMBORSKY, DANIEL D.

    2002-01-01

    This report addresses the effects of spectrum loading on lifetime and residual strength of a typical fiberglass laminate configuration used in wind turbine blade construction. Over 1100 tests have been run on laboratory specimens under a variety of load sequences. Repeated block loading at two or more load levels, either tensile-tensile, compressive-compressive, or reversing, as well as more random standard spectra have been studied. Data have been obtained for residual strength at various stages of the lifetime. Several lifetime prediction theories have been applied to the results. The repeated block loading data show lifetimes that are usually shorter than predicted by the most widely used linear damage accumulation theory, Miner's sum. Actual lifetimes are in the range of 10 to 20 percent of predicted lifetime in many cases. Linear and nonlinear residual strength models tend to fit the data better than Miner's sum, with the nonlinear providing a better fit of the two. Direct tests of residual strength at various fractions of the lifetime are consistent with the residual strength models. Load sequencing effects are found to be insignificant. The more a spectrum deviates from constant amplitude, the more sensitive predictions are to the damage law used. The nonlinear model provided improved correlation with test data for a modified standard wind turbine spectrum. When a single, relatively high load cycle was removed, all models provided similar, though somewhat non-conservative correlation with the experimental results. Predictions for the full spectrum, including tensile and compressive loads were slightly non-conservative relative to the experimental data, and accurately captured the trend with varying maximum load. The nonlinear residual strength based prediction with a power law S-N curve extrapolation provided the best fit to the data in most cases. The selection of the constant amplitude fatigue regression model becomes important at the lower stress, higher

  10. Shear strength of a thermal barrier coating parallel to the bond coat

    International Nuclear Information System (INIS)

    Cruse, T.A.; Dommarco, R.C.; Bastias, P.C.

    1998-01-01

    The static and low cycle fatigue strength of an air plasma sprayed (APS) partially stabilized zirconia thermal barrier coating (TBC) is experimentally evaluated. The shear testing utilized the Iosipescu shear test arrangement. Testing was performed parallel to the TBC-substrate interface. The TBC testing required an innovative use of steel extensions with the TBC bonded between the steel extensions to form the standard Iosipescu specimen shape. The test method appears to have been successful. Fracture of the TBC was initiated in shear, although unconstrained specimen fractures propagated at the TBC-bond coat interface. The use of side grooves on the TBC was successful in keeping the failure in the gage section and did not appear to affect the shear strength values that were measured. Low cycle fatigue failures were obtained at high stress levels approaching the ultimate strength of the TBC. The static and fatigue strengths do not appear to be markedly different from tensile properties for comparable TBC material

  11. Thermal fatigue damage in monofilament reinforced copper for heat sink applications in divertor elements

    Science.gov (United States)

    Schöbel, M.; Jonke, J.; Degischer, H. P.; Paffenholz, V.; Brendel, A.; Wimpory, R. C.; Di Michiel, M.

    2011-02-01

    In fusion reactor systems extreme conditions require materials with high temperature and radiation resistance. The divertor component consists of a plasma facing W plate attached to a Cu heat sink to extract the heat from the nuclear reaction chamber coolant. The Coefficient of Thermal Expansion (CTE) mismatch between the W plate and the Cu heat sink causes interface delamination reducing the long term stability of the divertor. To avert this problem, composites are developed as interlayer materials with a high thermal conducting Cu matrix reinforced with up to 50 vol.% SiC or W monofilaments to increase the mechanical strength and to reduce the CTE mismatch. Thermal stresses are transferred from the macroscopic interface between the components into the bulk of the composite. Oscillating micro stresses may lead to fiber delamination and matrix damage during thermal cycling. Different matrix alloys, fiber materials and interface designs are investigated. In situ neutron diffraction performed during thermal cycling show the effect of bonding strength on the stress amplitudes expected under service conditions. The long term stability is tested by measurements after further ex situ cycling. Thermal fatigue damage and its propagation are visualized by in situ as well as ex situ high resolution synchrotron tomography. The combination of both methods helps to understand the strain induced damage mechanisms. Weak bonding leads to delamination of the fiber-matrix interfaces. Strong bonding causes severe matrix deformation and damage. Fiber cracks originating from sample production cause accumulating thermal fatigue damage during thermal cycling.

  12. High strength fibre reinforced concrete : Static and fatigue behaviour in bending

    NARCIS (Netherlands)

    Lappa, E.S.

    2007-01-01

    Recently, a number of high strength and ultra high strength steel fibre concretes have been developed. Since these materials seem very suitable for structures that might be prone to fatigue failure, such as bridge decks, the understanding of the static and fatigue bending behaviour is vital. In

  13. Effect of water on ductility and fatigue strength of austempered ductile cast iron (ADI)

    OpenAIRE

    Terutoshi, Yakushiji; W. George, Ferguson; Masahiro, Goto

    2006-01-01

    In order to study the mechanism of decreasing the tensile strength and elongation of Austempered Ductile Cast Iron (ADI) in the wet condition, various tension tests and impact test were carried out. And the three point bending fatigue tests were carried out on ADI and annealed 0.55% carbon steel to clarify the influence of water on fatigue strength. The main conclusions areas follows. Embrittlement by water begins when the plastic deformation start in tension test. The fatigue limit of ADI in...

  14. Computer Simulation in Problems of Thermal Strength

    Directory of Open Access Journals (Sweden)

    Olga I. Chelyapina

    2012-05-01

    Full Text Available This article discusses informative technology of using graphical programming environment LabVIEW 2009 when calculating and predicting the thermal strength of materials with an inhomogeneous structure. Algorithm for processing the experimental data was developed as part of the problem.

  15. Thermal fatigue behaviour of controlled surface flaws in alumina

    Energy Technology Data Exchange (ETDEWEB)

    Saadaoui, M. [Maghrebian Information Processing Society (MIPS), Rabat (Morocco); Olagnon, C.; Fantozzi, G. [G.E.M.P.P.M., INSA de Lyon, Villeurbanne (France)

    1997-12-31

    Indented rectangular specimens were thermally cycled at an applied temperature difference {Delta}T, and the plot of the critical cycle number versus the initial crack size allowed the determination of a thermal fatigue domain in the V-K{sub 1} diagram (crack growth rate versus the stress intensity factor). Comparison with subcritical crack growth (SCG) laws obtained under isothermal mechanical loading reveals cyclic fatigue effects and shows that life time prediction cannot be done simply from the mechanical results. (orig.) 5 refs.

  16. In situ SEM thermal fatigue of Al/graphite metal matrix composites

    Science.gov (United States)

    Zong, G. S.; Rabenberg, L.; Marcus, H. L.

    1990-01-01

    Several thermal fatigue-induced failure mechanisms are deduced for unidirectional graphite-reinforced 6061 Al-alloy MMCs subjected to in situ thermal cycling. These thermal cycling conditions are representative of MMC service cycles in aerospace environments, where thermal fatigue is primarily associated with changes in the stress states near the interfaces due to coefficient of thermal expansion mismatch between fiber and matrix. This in situ SEM thermal-cycling study clarified such factors affecting MMCs' thermal fatigue as local fiber content and distribution, void volume, fiber stiffness, thermal excursion magnitude, and number of thermal cycles. MMC microfailure modes in thermal fatigue have been deduced.

  17. Static and fatigue strengths of laser-welded overlap joints with controlled penetration

    Science.gov (United States)

    Kaitanov, A. Y.; Ozersky, A. D.; Zabelin, Alexandre M.; Kislov, V. S.

    2002-04-01

    Static and fatigue strengths of laser welded overlap joints with controlled and full penetrations of 3 mm AISI 304 were investigated. The depth of penetration was controlled by employing certain combinations of laser power and travel speed. Experimental program showed that fatigue and static strengths are dependent on the weld width and independent of the depth of penetration. Larger weld width is attributed to higher static and fatigue strengths. The joints with full penetration possess the same strength characteristics as the samples with controlled penetration.

  18. Lifetime prediction of structures submitted to thermal fatigue loadings

    International Nuclear Information System (INIS)

    Amiable, S.

    2006-01-01

    The aim of this work is to predict the lifetime of structures submitted to thermal fatigue loadings. This work lies within the studies undertaken by the CEA on the thermal fatigue problems from the french reactor of Civaux. In particular we study the SPLASH test: a specimen is heated continuously and cyclically cooled down by a water spray. This loading generates important temperature gradients in space and time and leads to the initiation and the propagation of a crack network. We propose a new thermo-mechanical model to simulate the SPLASH experiment and we propose a new fatigue criterion to predict the lifetime of the SPLASH specimen. We propose and compare several numerical models with various complexity to estimate the mechanical response of the SPLASH specimen. The practical implications of this work are the reevaluation of the hypothesis used in the French code RCC, which are used to simulate thermal shock and to interpret the results in terms of fatigue. This work leads to new perspectives on the mechanical interpretation of the fatigue criterion. (author)

  19. Fatigue Properties of the Ultra-High Strength Steel TM210A.

    Science.gov (United States)

    Yin, Guang-Qiang; Kang, Xia; Zhao, Gui-Ping

    2017-09-09

    This paper presents the results of an experiment to investigate the high cycle fatigue properties of the ultra-high strength steel TM210A. A constant amplitude rotating bending fatigue experiment was performed at room temperature at stress ratio R = -1. In order to evaluate the notch effect, the fatigue experiment was carried out upon two sets of specimens, smooth and notched, respectively. In the experiment, the rotating bending fatigue life was tested using the group method, and the rotating bending fatigue limit was tested using the staircase method at 1 × 10⁷ cycles. A double weighted least square method was then used to fit the stress-life (S-N) curve. The S-N curves of the two sets of specimens were obtained and the morphologies of the fractures of the two sets of specimens were observed with scanning electron microscopy (SEM). The results showed that the fatigue limit of the smooth specimen for rotating bending fatigue was 615 MPa; the ratio of the fatigue limit to tensile strength was 0.29, and the cracks initiated at the surface of the smooth specimen; while the fatigue limit of the notched specimen for rotating bending fatigue was 363 MPa, and the cracks initiated at the edge of the notch. The fatigue notch sensitivity index of the ultra-high strength maraging steel TM210A was 0.69.

  20. Assessment of Bending Fatigue Strength of Crankshaft Sections with Consideration of Quenching Residual Stress

    Science.gov (United States)

    Qin, W. J.; Dong, C.; Li, X.

    2016-03-01

    High-cycle bending fatigue is the primary failure mode of crankshafts in engines. Compressive residual stresses are often introduced by induction quenching to improve the fatigue strength of crankshafts. The residual stresses, which are commonly obtained by numerical methods, such as the finite element method (FEM), should be included in fatigue failure analysis to predict the fatigue strength of crankshafts accurately. In this study, the simulation method and theory of quenching process are presented and applied to investigate the residual stresses of a diesel engine crankshaft. The coupling calculation of temperature, microstructure, and stress fields of the crankshaft section is conducted by FEM. Then, the fatigue strength of the crankshaft section is analytically assessed by Susmel and Lazzarin's criterion based on the critical plane approach that superimposes the residual stresses onto the bending stresses. The resonant bending fatigue tests of the crankshaft sections are conducted, and the tests and analytical assessments yield consistent results.

  1. Muscle Fiber Type Composition and Knee Extension Isometric Strength Fatigue Patterns in Power- and Endurance-Trained Males.

    Science.gov (United States)

    Kroll, Walter; And Others

    1980-01-01

    There is a degree of uniqueness in fatigue patterns, particularly between different levels of absolute maximum strength. Caution should be used when analyzing fatigue curves among subjects with unspecified strength levels. (CJ)

  2. Dislocation substructures developed in martensitic steels under thermal fatigue

    Science.gov (United States)

    Alvarez-Armas, I.; Armas, A. F.; Petersen, C.

    1992-09-01

    Thermal fatigue tests were carried out on a martensitic steel, DIN denomination W. Nr. 1.4914, commonly named MANET I. The tests were performed in air by allowing the sample to serve as its own heater and converting any longitudinal thermal deformation of the specimen into elastic or inelastic deformation. The low temperature was held constant and equal to 473 K and variable values, 823, 873, 923, 973 K for the high temperature were selected. The effects of different thermal cycling ranges on the mechanical behavior and the accompanying microstructural changes in the specimen were evaluated. A continous softening preceded by a stability period was observed in all thermal fatigue tests. Higher temperature changes produce an accelerated softening process. The original lath structure evolves to a mixed structure of expanded laths and subgrains or a fully subgrain structure depending on the temperature range.

  3. Hydrogen enhanced thermal fatigue of y-titanium aluminide

    NARCIS (Netherlands)

    Dunfee, William; Gao, Ming; Wei, Robert P.; Wei, W.

    1995-01-01

    A study of hydrogen enhanced thermal fatigue cracking was carried out for a gamma-based Ti-48Al-2Cr alloy by cycling between room temperature and 750 or 900 °C. The results showed that hydrogen can severely attack the gamma alloy, with resulting lifetimes as low as three cycles, while no failures

  4. Fatigue Strength Estimation Based on Local Mechanical Properties for Aluminum Alloy FSW Joints

    Directory of Open Access Journals (Sweden)

    Kittima Sillapasa

    2017-02-01

    Full Text Available Overall fatigue strengths and hardness distributions of the aluminum alloy similar and dissimilar friction stir welding (FSW joints were determined. The local fatigue strengths as well as local tensile strengths were also obtained by using small round bar specimens extracted from specific locations, such as the stir zone, heat affected zone, and base metal. It was found from the results that fatigue fracture of the FSW joint plate specimen occurred at the location of the lowest local fatigue strength as well as the lowest hardness, regardless of microstructural evolution. To estimate the fatigue strengths of aluminum alloy FSW joints from the hardness measurements, the relationship between fatigue strength and hardness for aluminum alloys was investigated based on the present experimental results and the available wide range of data from the references. It was found as: σa (R = −1 = 1.68 HV (σa is in MPa and HV has no unit. It was also confirmed that the estimated fatigue strengths were in good agreement with the experimental results for aluminum alloy FSW joints.

  5. Damage assessment of low-cycle fatigue by crack growth prediction. Fatigue life under cyclic thermal stress

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2013-01-01

    The number of cycles to failure of specimens in fatigue tests can be estimated by predicting crack growth. Under a cyclic thermal stress caused by fluctuation of fluid temperature, due to the stress gradient in the thickness direction, the estimated fatigue life differs from that estimated for mechanical fatigue tests. In this paper, the influence of crack growth under cyclic thermal loading on the fatigue life was investigated. First, the thermal stress was derived by superposing analytical solutions, and then, the stress intensity factor was obtained by the weight function method. It was shown that the thermal stress depended not on the rate of the fluid temperature change but on the rise time, and the magnitude of the stress was increased as the rise time was decreased. The stress intensity factor under the cyclic thermal stress was smaller than that under the uniform stress distribution. The change in the stress intensity factor with the crack depth was almost the same regardless of the rise time. The estimated fatigue life under the cyclic thermal loading could be 1.6 times longer than that under the uniform stress distribution. The critical size for the fatigue life determination was assumed to be 3 mm for fatigue test specimens of 10 mm diameter. By evaluating the critical size by structural integrity analyses, the fatigue life was increased and the effect of the critical size on the fatigue life was more pronounced for the cyclic thermal stress. (author)

  6. Damage assessment of low-cycle fatigue by crack growth prediction. Fatigue life under cyclic thermal stress

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2013-01-01

    The number of cycles to failure of specimens in fatigue tests can be estimated by predicting crack growth. Under a cyclic thermal stress caused by fluctuation of fluid temperature, due to the stress gradient in the thickness direction, the estimated fatigue life differs from that estimated for mechanical fatigue tests. In this paper, the influence of crack growth under cyclic thermal loading on the fatigue life was investigated. First, the thermal stress was derived by superposing analytical solutions, and then, the stress intensity factor was obtained by the weight function method. It was shown that the thermal stress depended not on the rate of the fluid temperature change but on the rise time, and the magnitude of the stress was increased as the rise time was decreased. The stress intensity factor under the cyclic thermal stress was smaller than that under the uniform stress distribution. The change in the stress intensity factor with the crack depth did not depend on the heat transfer coefficient and only slightly depended on the rise time. The estimated fatigue life under the cyclic thermal loading could be 1.6 times longer than that under the uniform stress distribution. The critical size for the fatigue life determination was assumed to be 3 mm for fatigue test specimens of 10 mm diameter. By evaluating the critical size by structural integrity analyses, the fatigue life was increased and the effect of the critical size on the fatigue life was more pronounced for the cyclic thermal stress. (author)

  7. Thermal cycling fatigue behavior of hardfacing heat-resistant stainless steel for continuous caster rolls

    International Nuclear Information System (INIS)

    Jung, Jae Young; Sung, Hwan Jin; Ahn, Sang Ho

    1998-01-01

    The variation of tensile properties and hardness as a function of tempering temperature and time has been investigated using a hardfacing 12%Cr stainless steel. The mechanical properties of the hardfacing 12%Cr stainless steel could be generalized by the Larson-Miller parameter, which concurrently considers the effects of tempering temperature and time. Thermal cycling fatigue behavior of a hardfacing 12%Cr stainless steel has been investigated using a special thermal fatigue testing apparatus. The resistance of thermal fatigue was deteriorated mainly by the low ductility and true fracture strength of material. The temperature distribution in the specimen was calculated using finite element program and compared to experimental results. The strain and stress distributions were evaluated taking into account the temperature distribution and the temperature dependence of the material properties. The results showed that maximum values of strain and stress were produced within the induction-heating region. The strain amplitude obtained in this study was much smaller than that of fully constrained case, which corresponds to thermal expansion due to temperature difference. This result arises from the reduction of the temperature gradient due to thermal conduction to the neighboring region. The magnitude of strain raised with the increase in the temperature gradient, which is due to the rapid cooling and heating rates in the induction-heating region

  8. High-temperature thermal fatigue of AISI 316L steel

    International Nuclear Information System (INIS)

    Petersen, C.; Rubiolo, G.H.

    1991-01-01

    A test method for performing uniaxial low-cycle thermal fatigue tests on metals is described. The test facility consists of an ohmic heating system built in a closed loop material testing maschine. The used hollow, hourglass-shaped, tubular specimens are subjected to constant linear heating and cooling rates in a temperature range of a fixed minimum temperature (200deg C) and a variable maximum temperature (550 to 750deg C) in air atmosphere. The specimens are constrained at mean temperature and the test starts tension going towards the minimum temperature. Total mechanical strain amplitudes between 0.4 and 1.4% are evaluated by applying a strain measuring system that allows direct recording of mechanical strain by eliminatingthe thermal component from the measurable net strain. Thermal fatigue life of AISI 316 L steel is found to be shorter than isothermal, strain controlled fatigue life at a temperature equal to the mean temperature of thermal cycling and in some cases even shorter than the maximum temperature of thermal cycling. As scanning electron microscopy of failed specimens shows, crack initiation occurs in most cases on nonmetallic inclusions or impurities and the fracture topology has a typical striation appearance. (orig.)

  9. Associations of Midlife to Late Life Fatigue With Physical Performance and Strength in Early Old Age

    DEFF Research Database (Denmark)

    Mänty, Minna Regina; Kuh, Diana; Cooper, Rachel

    2015-01-01

    objective measures: grip strength, standing balance, chair rising, and timed get-up-and-go (TUG) tests. RESULTS: There were associations between reports of frequent fatigue at both ages and poorer grip strength, chair rise, and TUG performance at 60 to 64 years. Furthermore, individuals reporting frequent...... fatigue at both ages had weaker grip strength (β = -4.09 kg, 95% confidence interval [CI] = -6.71 to -1.48) and slower chair rise (β = -4.65 repetitions/min, 95% CI = -6.65 to -2.64) and TUG (β = -4.22 cm/s, 95% CI = -12.16 to -2.28) speeds when compared with those who reported no fatigue at both time...... life. These findings indicate that it is not just fatigue but fatigue sustained across adulthood that has implications for later life functioning....

  10. Fatigue properties of high-strength materials used in cold-forging tools

    DEFF Research Database (Denmark)

    Brøndsted, P.; Skov-Hansen, P.

    1998-01-01

    In the present work classical analytical models are used to describe the static stress–strain curves, low-cycle fatigue properties and fatigue crack growth behaviour of high-strength materials for use in tools for metal-forming processes such as cold forging and extrusion. The paper describes...

  11. Study on cylindrical specimen subjected to oligocyclic thermal fatigue

    International Nuclear Information System (INIS)

    Cesari, F.; Battistella, P.; Quaranta, S.; Arduino, M.

    1993-01-01

    During the last years the development in the analysis of the thermal fatigue phenomenon was remarkable in particularly in industry. This improvement was more and more evident on the specific power of the engines, involving a general rise in the working temperature and in the stress level of oligocyclic thermal fatigue due to the start /stop of the engine. As far as this is concerned, the theoretical capabilities of the LIN (Nuclear Engineering Laboratory of Montecuccolino) has been requested in the frame of a collaboration with the IVECO Spa of Turin in view of verifying experimental data. The investigation of the thermal fatigue consequences has been undertaken by analyzing a cylindrical sample; its material was similar to that of the engine's head. Its was axially clamped in the two extremes and subjected to repeated thermal cycles. Beginning from the first experimental results supplied by IVECO, a theoretical - numerical campaign has been started in order to attempt a correct interpretation of the experimental behavior. The computer codes adopted in this study are mainly two typical FE programs (CASTEM and ANSYS) which have been carried out in parallel. First, both the physical and mechanical experimental conditions have been accurately reproduced in the model prepared for structural analysis. Second, several runs of calculations ware worked out to obtain a stress-strain description during some load - unload cycles. The material law is obviously non-linear because the strong variations in the temperature distributions cause high stress levels well above the yielding point

  12. Fatigue strength in polymer-reinforced concrete beams under cyclic loading

    International Nuclear Information System (INIS)

    Kwak, K.H.; Kim, J.J.

    1995-01-01

    This research focuses on producing an inexpensive polymer, and also on experiments for producing various colors of the high strength polymer concrete in concrete structures. At present, only a few tests on the shear behavior of polymer-reinforced concrete (PRC) beams have been reported. Even fewer experiments on fatigue loading have been carried out to date. In the current experiments, reinforced concrete beams with a polymer fraction are investigated. The beams in this study are reinforced with conventional stirrups at appropriate intervals, and are designed to take static and fatigue loads. The strength of the beams is measured and the behavior of the beams under each loading are observed to determine the advantages of adding a polymer to reinforced concrete beams. Since the shear-fatigue behavior of PRC beams is not well understood, the appropriate limit state model of PRC beams subjected to shear-fatigue loading is developed in this research by incorporating the uncertainties which are assessed based on fatigue test results. Using specimens of reinforced concrete or PRC beams with and without stirrups, compression and split cylinder tests, as well as fatigue tests, were performed. The static test data consist of load, displacement and strain measurements at specified reinforcement locations. In this study, mean regression S-N curves are obtained to investigate the shear-fatigue characteristics that the test results are distributed over a wide fatigue life range at the same fatigue load level but, in general, the mean shear-fatigue strength of PRC beams with stirrups is higher than for PRC beams without stirrups. In the static tests, it has been observed that the beams have the same fracture modes as those of reinforced concrete. In the fatigue tests, the PRC beams were observed to perform rather poorly with regard to impact load, but it can be said that the increase in strength and excellent repair performance of the beams were verified. (orig.)

  13. Thermal Cycling on Fatigue Failure of the Plutonium Vitrification Melter

    Energy Technology Data Exchange (ETDEWEB)

    Jordan, Jeffrey; Gorczyca, Jennifer

    2009-02-11

    One method for disposition of excess plutonium is vitrification into cylindrical wasteforms. Due to the hazards of working with plutonium, the vitrification process must be carried out remotely in a shielded environment. Thus, the equipment must be easily maintained. With their simple design, induction melters satisfy this criterion, making them ideal candidates for plutonium vitrification. However, due to repeated heating and cooling cycles and differences in coefficients of thermal expansion of contacting materials fatigue failure of the induction melter is of concern. Due to the cost of the melter, the number of cycles to failure is critical. This paper presents a method for determining the cycles to failure for an induction melter by using the results from thermal and structural analyses as input to a fatigue failure model.

  14. SUSCEPTOBILITY TO THERMAL FATIGUE OF CLOSED DIE HOT FORGING DIES

    Directory of Open Access Journals (Sweden)

    Frederico de Castro Magalhães

    2014-06-01

    Full Text Available Hot forging dies providing high productive performance reduce production costs. The lifetime of the dies is expressed by the number of forgings (production cycle produced before being rejected by the presence of a failure mechanism, associated with unacceptable dimensions and or geometry of the end product or even breakage of the dies. One of the failure mechanisms of hot forging dies is thermal fatigue, caused by cyclic heating and cooling. A subroutine, based on the work of Maim and Norstrom [1], was developed for the DEFORM 2D numerical software, using the finite element method, in order to predict die regions susceptible to thermal fatigue. The use of adequate coefficients for the description of the heat transfer phenomena allowed the validation of the proposed subroutine.

  15. Evaluation of the Fatigue Strength of Sintered Steel Based on Fracture Mechanics

    OpenAIRE

    加藤, 正名; 井上, 克己; 鄧, 鋼; 佐藤, 寿樹; 亀子, 峰雄

    1996-01-01

    This paper deals with an evaluation of the fatigue strength of sintered steel based on linear fracture mechanics. The fatigue crack growth is measured with bend test specimens of Fe-Cu-Cr sintered steel of various densities. From this result, the fatigue strengths of the specimens with initial length of crack a at the life N are calculated, and they are shown as N-S-A curves. A model, which has an initial crack at the surface but is homogeneous and has no internal flaws, is introduced to anal...

  16. Fatigue of Austempered Ductile Iron with Two Strength Grades in Very High Cycle Regime

    Science.gov (United States)

    Zhang, Jiwang; Li, Wei; Song, Qingpeng; Zhang, Ning; Lu, Liantao

    2016-03-01

    In this study, Austempered ductile irons (ADIs) with two different strength grades were produced and the fatigue properties were measured at 109 cycles. The results show that the S-N curves give a typical step-wise shape and there is no fatigue limit in the very high cycle fatigue regime. The two grades ADI have the similar fracture behaviors and fatigue failure can initiate from defects at specimen surface and subsurface zone. On the fracture surfaces of some specimens, the `granular-bright-facet' area with rich carbon distribution is observed in the vicinity of the defect. The microstructure affects the crack behaviors at the early propagation stage. The ADI with upper and lower bainite shows higher fatigue strength compared with the ADI with coarse upper bainite.

  17. Effect of stress concentration on the fatigue strength of A7N01S-T5 welded joints

    Science.gov (United States)

    Zhang, Mingyue; Gou, Guoqing; Hang, Zongqiu; Chen, Hui

    2017-07-01

    Stress concentration is a key factor that affects the fatigue strength of welded joints. In this study, the fatigue strengths of butt joints with and without the weld reinforcement were tested to quantify the effect of stress concentration. The fatigue strength of the welded joints was measured with a high-frequency fatigue machine. The P-S-N curves were drawn under different confidence levels and failure probabilities. The results show that butt joints with the weld reinforcement have much lower fatigue strength than joints without the weld reinforcement. Therefore, stress concentration introduced by the weld reinforcement should be controlled.

  18. Microstructure, Tensile Strength and Probabilistic Fatigue Life Evaluation of Gray Cast Iron

    Energy Technology Data Exchange (ETDEWEB)

    Sung, Yong Hyeon; Han, Seung-Wook; Choi, Nak-Sam [Hanyang Univ., Seoul (Korea, Republic of)

    2017-08-15

    High-grade gray cast iron (HCI350) was prepared by adding Cr, Mo and Cu to the gray cast iron (GC300). Their microstructure, mechanical properties and fatigue strength were studied. Cast iron was made from round bar and plate-type castings, and was cut and polished to measure the percentage of each microstructure. The size of flake graphite decreased due to additives, while the structure of high density pearlite increased in volume percentage improving the tensile strength and fatigue strength. Based on the fatigue life data obtained from the fatigue test results, the probability - stress - life (P-S-N) curve was calculated using the 2-parameter Weibull distribution to which the maximum likelihood method was applied. The P-S-N curve showed that the fatigue strength of HCI350 was significantly improved and the dispersion of life data was lower than that of GC300. However, the fatigue life according to fatigue stress alleviation increased further. Data for reliability life design was presented by quantitatively showing the allowable stress value for the required life cycle number using the calculated P-S-N curve.

  19. Low cycle fatigue strength of some austenitic stainless steels at room temperature and elevated temperatures

    International Nuclear Information System (INIS)

    Type 304, 316, and 316L stainless steels were tested from room temperature to 650 0 C using two kinds of bending test specimens. Particularly, Type 304 was tested at several cyclic rates and 550 0 and 650 0 C, and the effect of cyclic rate on its fatigue strength was investigated. Test results are summarized as follows: (1) The bending fatigue strength at room temperature test shows good agreement with the axial fatigue one, (2) Manson--Coffin's fatigue equation can be applied to the results, (3) the ratio of crack initiation to failure life becomes larger at higher stress level, and (4) the relation between crack propagation life and total strain range or elastic strain range are linear in log-log scale. This relation also agrees with the equations which were derived from some crack propagation laws. It was also observed at the elevated temperature test: (1) The reduction of fatigue strength is not noticeable below 500 0 C, but it is noted at higher temperature. (2) The cycle rate does not affect on fatigue strength in faster cyclic rate than 20 cpm and below 100,000 cycles life range. (3) Type 316 stainless steel shows better fatigue property than type 304 and 316L stainless steels. 30 figures

  20. Effects of residual stress on fatigue strength of small diameter welded pipe joint

    International Nuclear Information System (INIS)

    Yamashita, Tetsuo; Hattori, Takahiro; Nomoto, Toshiharu; Iida, Kunihiro; Sato, Masanobu

    1996-01-01

    A power plant consists of many welded components, therefore, it is essential in establishing the reliability of the power plant to maintain the reliability of all welded components. The fatigue failure caused by mechanical vibrations of small diameter welded joints, which is represented by socket welded joints, is one of the major causes of trouble for the welded parts of the power plant. Here, bending fatigue tests were conducted to investigate the fatigue strength of small diameter socket welded pipe joints. In the most cases of large diameter socket joints, a fatigue crack started from the root of the fillet weld though the stress amplitude at the root was smaller than that at the toe of fillet weld. Additionally, the fatigue strength was affected by the weld bead sequence. The residual stress was considered to be one of the important parameters governing fatigue strength, therefore, its effects were investigated. In several types of pipe joints, the local stress and residual stress distributions were calculated by finite element analysis. The residual stresses were compressive at the toe and tensile at the root of the socket welded joints. Based on these results, the effects of residual stresses on the fatigue strength are discussed for small diameter welded pipe joints in the present work

  1. Improving Fatigue Strength of polymer concrete using nanomaterials.

    Science.gov (United States)

    2016-11-30

    Polymer concrete (PC) is that type of concrete where the cement binder is replaced with polymer. PC is often used to improve friction and protect structural substrates in reinforced concrete and orthotropic steel bridges. However, its low fatigue per...

  2. Fatigue Crack Growth in Bodies with Thermally Sprayed Coating

    Czech Academy of Sciences Publication Activity Database

    Kovářík, O.; Haušild, P.; Medřický, Jan; Tomek, L.; Siegl, J.; Mušálek, Radek; Curry, N.; Björklund, S.

    2016-01-01

    Roč. 25, 1-2 (2016), s. 311-320 ISSN 1059-9630. [ITSC 2015 : International Thermal Spray Conference and Exposition. Long Beach, California, 11.05. 2015 -14.05. 2015 ] R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Thermal barrier coating * fatigue * crack growth * digital image correlation * digital image correlation Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0329-9

  3. Fatigue Crack Growth in Bodies with Thermally Sprayed Coating

    Czech Academy of Sciences Publication Activity Database

    Kovářík, O.; Haušild, P.; Medřický, Jan; Tomek, L.; Siegl, J.; Mušálek, Radek; Curry, N.; Björklund, S.

    2016-01-01

    Roč. 25, 1-2 (2016), s. 311-320 ISSN 1059-9630. [ITSC 2015: International Thermal Spray Conference and Exposition. Long Beach, California, 11.05.2015-14.05.2015] R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389021 Keywords : Thermal barrier coating * fatigue * crack growth * digital image correlation * digital image correlation Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://link.springer.com/article/10.1007%2Fs11666-015-0329-9

  4. Fatigue Behavior of Steel Fiber Reinforced High-Strength Concrete under Different Stress Levels

    Science.gov (United States)

    Zhang, Chong; Gao, Danying; Gu, Zhiqiang

    2017-12-01

    The investigation was conducted to study the fatigue behavior of steel fiber reinforced high-strength concrete (SFRHSC) beams. A series of 5 SFRHSC beams was conducted flexural fatigue tests at different stress level S of 0.5, 0.55, 0.6, 0.7 and 0.8 respectively. Static test was conducted to determine the ultimate static capacity prior to fatigue tests. Fatigue modes and S-N curves were analyzed. Besides, two fatige life prediction model were analyzed and compared. It was found that stress level S significantly influenced the fatigue life of SFRHSC beams and the fatigue behavior of SFRHSC beams was mainly determined by the tensile reinforcement.

  5. Strength Training Improves Fatigue Resistance and Self-Rated Health in Workers with Chronic Pain

    DEFF Research Database (Denmark)

    Sundstrup, Emil; Jakobsen, Markus Due; Brandt, Mikkel

    2016-01-01

    of a randomized controlled trial investigates the effect of strength training on muscular fatigue resistance and self-rated health among workers with chronic pain. Sixty-six slaughterhouse workers with chronic upper limb pain and work disability were randomly allocated to 10 weeks of strength training or usual...... (Spearman's rho = -0.40; P = 0.01). In conclusion, specific strength training improves muscular fatigue resistance and self-rated health and reduces pain of the hand/wrist in manual workers with chronic upper limb pain. This trial is registered with ClinicalTrials.gov NCT01671267.......-rated health and pain. Time to fatigue, muscle strength, hand/wrist pain, and self-rated health improved significantly more following strength training than usual care (all P

  6. An Investigation on Fatigue in High-Strength Steel Offshore Structures

    DEFF Research Database (Denmark)

    Agerskov, Henning; Petersen, R.I.; Lopez Martinez, L.

    1997-01-01

    In the present investigation, the fatigue life of offshore steel structures in high-strength steel is studied. The material used has a yield stress of 800-1000 MPa, and high weldability and toughness properties. Of special interest is the fatigue life under a realistic stochastic loading....... In the experimental part of the investigation, fatigue test series have been carried through on both full-scale tubular joints and smaller welded plate test specimens, in high-strength steel as well as in conventional offshore structural steel. The present document gives a summary of the main results presented in two......, in general longer fatigue lives were obtained for the test specimens in high-strength steel than those obtained in corresponding tests on joints in conventional offshore structural steel....

  7. Strength and endurance training reduces the loss of eccentric hamstring torque observed after soccer specific fatigue.

    Science.gov (United States)

    Matthews, Martyn J; Heron, Kate; Todd, Stefanie; Tomlinson, Andrew; Jones, Paul; Delextrat, Anne; Cohen, Daniel D

    2017-05-01

    To investigate the effect of two hamstring training protocols on eccentric peak torque before and after soccer specific fatigue. Twenty-two university male soccer players. Isokinetic strength tests were performed at 60°/s pre and post fatigue, before and after 2 different training interventions. A 45-min soccer specific fatigue modified BEAST protocol (M-BEAST) was used to induce fatigue. Players were randomly assigned to a 4 week hamstrings conditioning intervention with either a maximum strength (STR) or a muscle endurance (END) emphasis. The following parameters were evaluated: Eccentric peak torque (EccPT), angle of peak torque (APT), and angle specific torques at knee joint angles of 10°, 20°, 30°, 40°, 50°, 60°, 70°, 80° and 90°. There was a significant effect of the M-BEAST on the Eccentric torque angle profile before training as well as significant improvements in post-fatigue torque angle profile following the effects of both strength and muscle endurance interventions. Forty-five minutes of simulated soccer activity leads to reduced eccentric hamstring torque at longer muscle lengths. Short-term conditioning programs (4-weeks) with either a maximum strength or a muscular endurance emphasis can equally reduce fatigue induced loss of strength over this time period. Copyright © 2017 Elsevier Ltd. All rights reserved.

  8. Impaired muscle strength may contribute to fatigue in patients with aneurysmal subarachnoid hemorrhage.

    Science.gov (United States)

    Harmsen, Wouter J; Ribbers, Gerard M; Zegers, Bart; Sneekes, Emiel M; Praet, Stephan F E; Heijenbrok-Kal, Majanka H; Khajeh, Ladbon; van Kooten, Fop; Neggers, Sebastiaan J C M M; van den Berg-Emons, Rita J

    2017-03-01

    Patients with aneurysmal subarachnoid hemorrhage (a-SAH) show long-term fatigue and face difficulties in resuming daily physical activities. Impaired muscle strength, especially of the lower extremity, impacts the performance of daily activities and may trigger the onset of fatigue complaints. The present study evaluated knee muscle strength and fatigue in patients with a-SAH. This study included 33 patients, 6 months after a-SAH, and 33 sex-matched and age-matched healthy controls. Isokinetic muscle strength of the knee extensors and flexors was measured at 60 and 180°/s. Maximal voluntary muscle strength was defined as peak torque and measured in Newton-meter. Fatigue was examined using the Fatigue Severity Scale. In patients with a-SAH, the maximal knee extension was 22% (60°/s) and 25% (180°/s) lower and maximal knee flexion was 33% (60°/s) and 36% (180°/s) lower compared with that of matched controls (P≤0.001). The Fatigue Severity Scale score was related to maximal knee extension (60°/s: r=-0.426, P=0.015; 180°/s: r=-0.376, P=0.034) and flexion (60°/s: r=-0.482, P=0.005; 180°/s: r=-0.344, P=0.083). The knee muscle strength was 28-47% lower in fatigued (n=13) and 11-32% lower in nonfatigued (n=20) patients; deficits were larger in fatigued patients (Pmuscle strength (peak torque) was measured at 60°/s. The present results indicate that patients with a-SAH have considerably impaired knee muscle strength, which is related to more severe fatigue. The present findings are exploratory, but showed that knee muscle strength may play a role in the severity of fatigue complaints, or vice versa. Interventions targeting fatigue after a-SAH seem necessary and may consider strengthening exercise training in order to treat a debilitating condition.

  9. Proof of fatigue strength of nuclear components part II: Numerical fatigue analysis for transient stratification loading considering environmental effects

    International Nuclear Information System (INIS)

    Krätschmer, D.; Roos, E.; Schuler, X.; Herter, K.-H.

    2012-01-01

    For the construction, design and operation of nuclear components and systems the appropriate technical codes and standards provide detailed analysis procedures which guarantee a reliable behaviour of the structural components throughout the specified lifetime. Especially for cyclic stress evaluation the different codes and standards provide different fatigue analyses procedures to be performed considering the various mechanical and thermal loading histories and geometric complexities of the components. To consider effects of light water reactor coolant environments, new design curves included in report NUREG/CR-6909 for austenitic stainless steels and for low alloy steels have been presented. For the usage of these new design curves an environmental fatigue correction factor for incorporating environmental effects has to be calculated and used. The application of this environmental correction factor to a fatigue analysis of a nozzle with transient stratification loads, derived by in-service monitoring, has been performed. The results are used to compare with calculated usage factors, based on design curves without taking environmental effects particularly into account. - Highlights: ► We model an nozzle for fatigue analysis und mechanical and thermal loading conditions. ► A simplified as well as a general elastic–plastic fatigue analysis considering environmental effects is performed. ► The influence of different factors calculating the environmental factor F en are shown. ► The presented numerical evaluation methodology allows the consideration of all relevant parameters to assess lifetime.

  10. Fatigue Lifetime of ADI from Ultimate Tensile Strength to Permanent Fatigue Limit

    Czech Academy of Sciences Publication Activity Database

    Zapletal, J.; Věchet, S.; Kohout, J.; Obrtlík, Karel

    -, č. 1 (2008), s. 40-43 ISSN 0556-171X. [MSMF /5./. Brno, 27.06.2007-29.06.2007] R&D Projects: GA ČR GA106/03/1265 Institutional research plan: CEZ:AV0Z20410507 Keywords : austempered ductile iron * fatigue behaviour * S N curve Subject RIV: JL - Materials Fatigue, Friction Mechanics

  11. Effects of carbon content on high-temperature mechanical and thermal fatigue properties of high-boron austenitic steels

    Directory of Open Access Journals (Sweden)

    Xiang Chen

    2016-01-01

    Full Text Available High-temperature mechanical properties of high-boron austenitic steels (HBASs were studied at 850 °C using a dynamic thermal-mechanical simulation testing machine. In addition, the thermal fatigue properties of the alloys were investigated using the self-restraint Uddeholm thermal fatigue test, during which the alloy specimens were cycled between room temperature and 800°C. Stereomicroscopy and scanning electron microscopy were used to study the surface cracks and cross-sectional microstructure of the alloy specimens after the thermal fatigue tests. The effects of carbon content on the mechanical properties at room temperature and high-temperature as well as thermal fatigue properties of the HBASs were also studied. The experimental results show that increasing carbon content induces changes in the microstructure and mechanical properties of the HBASs. The boride phase within the HBAS matrix exhibits a round and smooth morphology, and they are distributed in a discrete manner. The hardness of the alloys increases from 239 (0.19wt.% C to 302 (0.29wt.% C and 312 HV (0.37wt.% C; the tensile yield strength at 850 °C increases from 165.1 to 190.3 and 197.1 MPa; and the compressive yield strength increases from 166.1 to 167.9 and 184.4 MPa. The results of the thermal fatigue tests (performed for 300 cycles from room temperature to 800 °C indicate that the degree of thermal fatigue of the HBAS with 0.29wt.% C (rating of 2–3 is superior to those of the alloys with 0.19wt.% (rating of 4–5 and 0.37wt.% (rating of 3–4 carbon. The main cause of this difference is the ready precipitation of M23(C,B6-type borocarbides in the alloys with high carbon content during thermal fatigue testing. The precipitation and aggregation of borocarbide particles at the grain boundaries result in the deterioration of the thermal fatigue properties of the alloys.

  12. Evolution of thermal fatigue management of piping in US LWRs

    International Nuclear Information System (INIS)

    McDewitt, M.; Wolfe, K.; McGill, R.

    2015-01-01

    Fatigue usage caused by cyclic changes of thermally stratified reactor coolant in Light Water Reactor (LWR) pressure boundary piping was not an original consideration in US Nuclear Power Plant (NPP) designs. During the mid 1980's, several events involving cracking and leakage due to thermal cycling occurred in reactor coolant system branch piping at both US and International NPPs. In 1988, the US Nuclear Regulatory Commission (US NRC) issued Bulletin 88-08 to alert LWR licensees of the potential for piping failures due to stratified thermal cycling. In response to these events, the US nuclear industry developed initiatives to identify susceptible components and established measures to monitor and prevent future failures. These initiatives have been effective in preventing leakage events, but have also identified fewer defects than expected based on screening model predictions. Improved analytical techniques are being investigated to maintain program effectiveness while minimizing unnecessary non-destructive examinations. This paper discusses the evolution of the US thermal fatigue initiatives, and analytical concepts being evaluated to improve program efficiency. (authors)

  13. Identification of error sources in fatigue analyses for thermal loadings

    International Nuclear Information System (INIS)

    Binder, Franz; Gantz, Dieter

    2006-09-01

    To identify thermal loadings (thermal shocks and thermal stratification), in German NPPs, special fatigue monitoring systems have been installed. The detailed temperature measurement uses sheathed thermocouples, which are located on the external component surface. Tightening straps are used for the widespread method of locking the thermocouples into position. The calculation of material fatigue for a loading sequence has to be carried out based on the measured temperature profile of the outer component surface. Should the analysis comply with the ASME III code, Section NB, alternatively the Articles NB-3200 or NB-3600 can be applied. In fatigue analyses based on the outer-surface temperature, the thermal situation at the inner-surface has to be determined (inverse temperature-field calculation). This leading analysis step is not regulated in the ASME III code. Using general purpose finite element programs, this problem cannot be explicitly solved, because it requires knowledge of the thermal situation at all boundaries (temperature or heat transfer). In the frequently practiced method in a finite element calculation, the inner surface temperature profile is varied until a satisfactory compliance of the calculated outer surface temperature with the measured profile is obtained. Since the input parameters are derived from a variable field, the variation process is large-scale and non-explicit (another input-configuration may cause a similar outer surface temperature). Furthermore, the remaining deviation cannot be quantified regarding the resulting error in the calculated material fatigue. Five typical thermocouple installation methods existing in German LWRs were compared and evaluated regarding the quality of outer surface temperature acquisition. With the evaluation of the experimental data, the essential finding is that for the test transients the maximum of the true outer surface temperature change rate is registered incorrectly with all thermocouple

  14. Probabilistic framework for the assessment of structures submitted to thermal fatigue

    International Nuclear Information System (INIS)

    Sudret, B.

    2005-01-01

    A probabilistic framework is set up to assess the fatigue life of components of nuclear power plants. It intends to incorporate all kinds of uncertainties such as those appearing in the specimen fatigue strength (number-of-cycles-to-failure of specimens), design margin factors (taking into account the size, surface finish and environmental effects), mechanical model (precisely, the uncertainty on the model input parameters) and the thermal loading. A comprehensive example involving a mechanical model of a pipe submitted to a deterministic inner temperature is analyzed. The use of the First Order Reliability Method (FORM) allows to compute the probability of failure as a function of the foreseen life time and to rank the input random variables according to their importance in response sensitivity. (author)

  15. Welding simulation and fatigue assessment of tubular K-joints in high-strength steel

    International Nuclear Information System (INIS)

    Zamiri Akhlaghi, F.

    2014-01-01

    conducted to evaluate the residual stress field in the gap region of K-joint, which was critical location for fatigue cracking. Transversal residual stresses of up to 0.60f y nominal were registered at some depth from the surface of the chord. The σ res l y ratio for the high strength steel S690QH was lower than similar measurements previously done by Acevedo (2011) on steel grade S355J2H. This is believed to be mainly due to welding with low heat input and solid-state phase transformations in high strength steel material. Microstructural changes in the heat affected zone (HAZ) for low alloy carbon steels favorably act in reducing tensile residual stresses by adding compressive residual stresses during part of cooling. These effects were modelled numerically using a coupled thermal mechanical- metallurgical analysis of welding process. Welding sequence was registered and temperature data acquired during fabrication stage of the test trusses; they were employed for creation of calculation model. There has been considerable progress in the methods and tools for computational weld modelling since early 90’s, from 2D to 3D possibilities. Since welded details involved in structural engineering design have generally complex shapes, one major objective of this study was to apply the state of the art in weld modelling into a purposely-selected complex detail with several weld passes. This led to recommendations regarding modelling procedures and simplifying assumptions, as well as FEM practical issues that arise for the case of such intricate geometries. Investigated parameters include weld pass reduction by lumping, welding start/stop positions, and microstructural transformation assumptions. Finally, an extended finite element model (XFEM) was used for fatigue crack propagation analysis in 3D in a K-joint under combined effect of external compressive loading and tensile residual stresses at crack site. Limitations of the utilized finite element code were identified and

  16. Welding simulation and fatigue assessment of tubular K-joints in high-strength steel

    Energy Technology Data Exchange (ETDEWEB)

    Zamiri Akhlaghi, F.

    2014-07-01

    were conducted to evaluate the residual stress field in the gap region of K-joint, which was critical location for fatigue cracking. Transversal residual stresses of up to 0.60f{sub y} nominal were registered at some depth from the surface of the chord. The σ{sub res} l{sub y} ratio for the high strength steel S690QH was lower than similar measurements previously done by Acevedo (2011) on steel grade S355J2H. This is believed to be mainly due to welding with low heat input and solid-state phase transformations in high strength steel material. Microstructural changes in the heat affected zone (HAZ) for low alloy carbon steels favorably act in reducing tensile residual stresses by adding compressive residual stresses during part of cooling. These effects were modelled numerically using a coupled thermal mechanical- metallurgical analysis of welding process. Welding sequence was registered and temperature data acquired during fabrication stage of the test trusses; they were employed for creation of calculation model. There has been considerable progress in the methods and tools for computational weld modelling since early 90’s, from 2D to 3D possibilities. Since welded details involved in structural engineering design have generally complex shapes, one major objective of this study was to apply the state of the art in weld modelling into a purposely-selected complex detail with several weld passes. This led to recommendations regarding modelling procedures and simplifying assumptions, as well as FEM practical issues that arise for the case of such intricate geometries. Investigated parameters include weld pass reduction by lumping, welding start/stop positions, and microstructural transformation assumptions. Finally, an extended finite element model (XFEM) was used for fatigue crack propagation analysis in 3D in a K-joint under combined effect of external compressive loading and tensile residual stresses at crack site. Limitations of the utilized finite element code

  17. Fracture and fatigue of high strength filaments. Final report, September 25, 1974--August 30, 1975

    International Nuclear Information System (INIS)

    Holt, N.L.; Finnie, I.

    1975-01-01

    The history of high strength filamentary materials is traced and it is seen that their use has been widespread. It is shown that today's demands upon these materials require a better understanding of their behavior than is presently available. Current theories for both the static and fatigue strength of filamentary materials are reviewed. An analysis of static strength tests on short filaments is presented that explains seemingly anomalous test behavior which has been reported in the literature. The proposed approach is supported by experiments and computer analysis. A new machine for the fatigue testing of filaments or wires was designed and is described in detail. Results are presented for fatigue tests on tungsten wire, graphite filaments and glass filaments. Graphite filaments showed an unexpected deterioration in strength after very many cycles (10 8 ). An explanation of this effect is offered and supported by scanning electron microscope observations. The work concludes with some suggestions for further research

  18. Fatigue design of nuclear class 1 piping considering thermal stratification

    International Nuclear Information System (INIS)

    Kweon, Hyeong Do; Kim, Jong Sung; Lee, Kang Yong

    2008-01-01

    In ASME B and PV Code, Section III, Subsection NB-3600, thermal stratification is not taken into account to determine the peak stress intensity range for fatigue design of nuclear class 1 piping. Therefore, the effects of several parameters such as boundary layer thickness, temperature difference, stratification length, wall thickness, inner diameter and material properties on peak temperature and peak stress intensity due to non-linear temperature distribution of thermal stratification in a pipe cross-section are studied through the numerical parametric study. The results of the parametric study are closely examined and consolidated to introduce an additional term into the equation of ASME so that the modified equation can be used to determine the peak stress intensity range due to all loads including thermal stratification

  19. Water quench thermal fatigue analysis of grade P22 and grade P91 steels

    Science.gov (United States)

    Appling, William C.

    Power plants and other facilities that utilize high temperature steam flow have been using corrosion-resistant steels with high creep-rupture strengths in their piping systems. Fatigue crack failures have occurred in these piping systems, potentially from the sudden temperature changes from the internal water spray system used to control steam temperature. A new test to investigate the thermal quench fatigue response of metals was developed to aid the study of these failures in P22 and P91 steel pipes. The focus of this thesis was to develop the test and begin development of the quench fatigue response of P22 and P91. Testing involved evaluating the pre and post-test hardness measurements of the quench fatigue specimens and correlating these results with the results of the quench fatigue runs. Specimens were evaluated in quench fatigue for two test conditions: a maximum stress condition and a stress loading similar to what has been measured in existing piping systems. The maximum stress state was used to induce failure in the specimens within a reasonable amount of time and to evaluate any change in material microstructure. The second test condition had a temperature drop of approximately 200 °C and more closely simulated general operating conditions for the piping systems in question. This test condition also included a preload on the specimen in the axial direction to simulate the stress induced from the internal pressure of the piping systems. In addition to experimental analysis, a finite element model was developed and tested to verify the initial material deformation that occurred from quench spraying.

  20. Some considerations about improvement for fatigue strength of structures; Shatai kozobutsu no hiro kyodo kojo ni kansuru ichikosatsu

    Energy Technology Data Exchange (ETDEWEB)

    Kimoto, H.; Toyama, K.; Maruyama, H.; Magara, S. [Press Kogyo Co. Ltd., Kanagawa (Japan)

    1997-10-01

    To reduce weight, higher tensile strength and/or thinner plate are used or considered in vehicle structures. In general, welded or notch sections, fatigue strength decreases because of increasing concentrated stress or effect of notch sensitivity and so on. In this paper, some methods are studied to improve fatigue strength and obtain a long life. 2 refs., 11 figs., 5 tabs.

  1. Lifetime evaluation for thermal fatigue: application at the first wall of a tokamak fusion reactor

    International Nuclear Information System (INIS)

    Merola, M.; Biggio, M.

    1989-01-01

    Thermal fatigue seems to be the most lifetime limiting phenomenon for the first wall of the next generation Tokamak fusion reactors. This work deals with the problem of the thermal fatigue in relation to the lifetime prediction of the fusion reactor first wall. The aim is to compare different lifetime methodologies among them and with experimental results. To fulfil this purpose, it has been necessary to develop a new numerical methodology, called reduced-3D, especially suitable for thermal fatigue problems

  2. Some remarks on static, creep and fatigue flexural strength of satin woven CFRP laminates

    Energy Technology Data Exchange (ETDEWEB)

    Miyano, Y.; McMurry, M.K. [Kanazawa Institute of Technology (Japan); Muki, R. [Univ. of California, Los Angeles, CA (United States)

    1995-12-31

    This paper deals with the time-temperature dependent flexural strength of a satin-woven CFRP laminate having a matrix resin with a high glass transition temperature of T{sub g} = 236/C under static, creep and fatigue loading by 3-point bending tests. Static tests were conducted at various points in a wide range of deflection rates and temperatures. The creep and fatigue tests were carried out at various constant temperatures; the fatigue test was conducted at two frequencies. The results of the experimental study are as follows. The flexural strength of the CFRP laminates for all three loading types is time-temperature dependent even near room temperature well below T{sub g}. The time and temperature superposition principle for the matrix resin also holds for the flexural strength of the CFRP laminates. The fracture modes are almost the same for the three loading types under all conditions tested. Finally, we propose a method for predicting the flexural fatigue strength for a given number of cycles to failure at an arbitrary temperature, frequency and stress ratio based on the current experimental findings and considering the relationships among the static, creep and fatigue flexural strengths.

  3. Mobility-Related Fatigue, Walking Speed, and Muscle Strength in Older People

    DEFF Research Database (Denmark)

    Mänty, Minna; Mendes de Leon, Carlos F.; Rantanen, Taina

    2012-01-01

    Background. Fatigue is an important early marker of functional decline among older people, but the mechanisms underlying this association are not fully understood. The purpose of the present study was to examine the association between mobility-related fatigue and walking speed and to test...... the degree to which muscle strength accounts for this association. Methods. The study is based on baseline (n = 523) and 5-year follow-up data (n = 292) from a cohort of 75-year-old persons. Standardized assessments include self-report measures of mobility-related fatigue (score range 0–6) and medical...... history, as well as performance-based assessment of walking speed and maximal isometric strength of knee extension, body extension, and handgrip. Results. In the cross-sectional baseline analysis, one unit increase in fatigue score was associated with 0.03 m/s (b = −.03, p

  4. Behaviour of Ti-doped CFCs under thermal fatigue tests

    Energy Technology Data Exchange (ETDEWEB)

    Centeno, A. [Instituto Nacional del Carbon (CSIC), Apdo. 73, 33080 Oviedo (Spain); Pintsuk, G.; Linke, J. [Forschungszentrum Juelich GmbH, EURATOM Association, 52425 Juelich (Germany); Gualco, C. [Ansaldo Energia, I-16152 Genoa (Italy); Blanco, C., E-mail: clara@incar.csic.es [Instituto Nacional del Carbon (CSIC), Apdo. 73, 33080 Oviedo (Spain); Santamaria, R.; Granda, M.; Menendez, R. [Instituto Nacional del Carbon (CSIC), Apdo. 73, 33080 Oviedo (Spain)

    2011-01-15

    In spite of the remarkable progress in the design of in-vessel components for the divertor of the first International Thermonuclear Experimental Reactor (ITER), a great effort is still put into the development of manufacturing technologies for carbon armour with improved properties. Newly developed 3D titanium-doped carbon fibre reinforced composites and their corresponding undoped counterparts were brazed to a CuCrZr heat sink to produce actively cooled flat tile mock-ups. By exposing the mock-ups to thermal fatigue tests in an electron beam test facility, the material behaviour and the brazing between the individual constituents in the mock-up was qualified. The mock-ups with titanium-doped CFCs exhibited a significantly improved thermal fatigue resistance compared with those undoped materials. The comparison of these mock-ups with those produced using pristine NB31, one of the reference materials as plasma facing material for ITER, showed almost identical results, indicating the high potential of Ti-doped CFCs due to their improved thermal shock resistance.

  5. Simple Theory of Thermal Fatigue Caused by RF Pulse Heating

    CERN Document Server

    Kuzikov, S

    2004-01-01

    The projects of electron-positron linear colliders imply that accelerating structures and other RF components will undergo action of extremely high RF fields. Except for breakdown threat there is an effect of the damage due to multi-pulse mechanical stress caused by Ohmic heating of the skin layer. A new theory of the thermal fatigue is considered. The theory is based on consideration of the quasi-elastic interaction between neighbor grains of metal due to the expansion of the thermal skin-layer. The developed theory predicts a total number of the RF pulses needed for surface degradation in dependence on temperature rise, pulse duration, and average temperature. The unknown coefficients in the final formula were found, using experimental data obtained at 11.4 GHz for the copper. In order to study the thermal fatigue at higher frequencies and to compare experimental and theoretical results, the experimental investigation of degradation of the copper cavity exposed to 30 GHz radiation is carried out now, basing...

  6. Factors that affect the fatigue strength of power transmission shafting and their impact on design

    Science.gov (United States)

    Leowenthal, S. H.

    1986-01-01

    A long standing objective in the design of power transmission shafting is to eliminate excess shaft material without compromising operational reliability. A shaft design method is presented which accounts for variable amplitude loading histories and their influence on limited life designs. The effects of combined bending and torsional loading are considered along with a number of application factors known to influence the fatigue strength of shafting materials. Among the factors examined are surface condition, size, stress concentration, residual stress and corrosion fatigue.

  7. Effect of Shot Blasting on Fatigue Strength of Q345B Steel Plate with a Central Hole

    Directory of Open Access Journals (Sweden)

    Xiang You

    2017-11-01

    Full Text Available The fatigue strength of Q345B steel plate with a central hole after shot blasting is studied herein. The improvement of fatigue strength related to the failure behavior is highlighted with due analysis of fatigue cracks initiation at the defect below the condensed surface induced by shot blasting. The effect of stress concentration is shown to be non-ignorable in the fatigue strength analysis. Codified fatigue categories in accordance with EN 1993-1-9 are used in drawing a comparison of studied fatigue behavior. Finally, an analytical model based on a modified reference model is proposed for the evaluation of the test fatigue strength results. It is demonstrated that the predicted results agree well with test data, since the stress ratio and the size of the defect as well as the stress concentration are appropriately considered.

  8. Initial and fatigue bond strengths of chromatic and light-cured adhesives.

    Science.gov (United States)

    Lee, June M L; Georgiou, George; Jones, Steven P

    2010-11-01

    To compare the initial and fatigue shear bond strengths of a chromatic adhesive with a light-cured adhesive in an ex vivo laboratory study. Hydroxyapatite discs were used as the bonding substrate. They were produced by cold uni-axial compression at 20 tons, sintered at 1300 degrees C and embedded in epoxy resin before grinding and polishing. One hundred and fifty upper left central incisor brackets were bonded to the discs with Transbond PLUS Color Change (3M Unitek, Monrovia, CA, USA) while another 150 similar brackets were bonded with Transbond XT (3M Unitek, Monrovia, CA, USA). Seventy-five brackets from each group were subjected to cyclic loading (5000 cycles at 2 Hz) at 50 per cent of the mean bond strength in a Dartec Series HC 10 Testing Machine. Initial (unfatigued) and fatigued bond strengths were determined by applying a shear force at the bracket-substrate interface using a custom-made metal jig in an Instron Universal Testing Machine. One-way ANOVA with Bonferroni post-hoc correction and two-way ANOVA were used to analyse the differences between the initial and fatigue mean shear bond strengths of the adhesives. The survival and bond reliability of both adhesives were evaluated with the Kaplan-Meier and Cox regression analyses. The initial mean shear bond strength for Transbond PLUS Color Change (16.72 MPa) was higher than Transbond XT (15.11 MPa), but this was not statistically significant (p = 0.109). The fatigue mean shear bond strength for Transbond XT (15.87 MPa) was similar to that of Transbond PLUS Color Change (15.33 MPa), and the difference was not statistically significant (p > 0.999). There were no significant differences when the effects of the material (p = 0.264) or fatiguing (p = 0.512) were considered separately, but in combination, the effect on bond strength was statistically significant (p = 0.026). The survival analysis showed that both adhesives demonstrated similar survival patterns in the unfatigued and fatigued states. Analysis

  9. The environment effect on creep fatigue strength for FBR high temperature structural material, Type 304 steel

    International Nuclear Information System (INIS)

    Matsubara, Masaaki; Nitta, Akito

    1988-01-01

    In order to rationalize FBR high temperature structural design, the creep fatigue strength of Type 304 stainless steel for FBR main vessel was investigated in air and vacuum. The results obtained were as follows: Independent of strain wave forms, creep fatigue lives in vacuum were longer than those in air, and especially strain wave forms of fatigue damage type had noticeably longer lives. Also, a tendency to have too much longer lives at low strain level being important for real plant condition was shown. At last, it was confirmed that cyclic deformation behavior in vacuum was coincident with that in air. (author)

  10. A study on the fatigue strength characteristics of ship structural steel with gusset welds

    Directory of Open Access Journals (Sweden)

    Sung-Jo Park

    2012-06-01

    Full Text Available This study aims to assess fatigue property by the static overload and average load in the fillet welded joints which is on the ship structural steel having gusset welds. To this end, a small specimen was made, to which the same welding condition for the actual ship structure was applied, to perform fatigue tests. In this study, a method to simply assess changes in welding residual stress according to different static overload was suggested. By measuring actual strain at the weld toe, the weld stress concentration factor and property which is determined by recrystallization in the process of welding were estimated to investigate the relation between overload and fatigue strength.

  11. Experimental evaluation of torsional fatigue strength of welded bellows and application to design of fusion device

    International Nuclear Information System (INIS)

    Takatsu, Hideyuki; Yamamoto, Masahiro; Shimizu, Masatsugu; Suzuki, Kazuo; Sonobe, Tadashi; Hayashi, Yuzo; Mizuno, Gen-ichiro.

    1984-01-01

    Torsional fatigue strength of the welded bellows was evaluated experimentally, aiming the application to a port of a fusion device. The welded bellows revealed elastic torsional buckling and spiral distorsion even under a small angle of torsion. Twisting load never leads the welded bellows to fracture easily so far as the angle of torsion is not excessively large, and the welded bellows has the torsional fatigue strength much larger than that expected so far. Two formulae were proposed to evaluate the stress of the welded bellows under the forced angle of torsion; shearing stress evaluation formula in the case that torsional buckling does not occur and the axial bending stress evaluation formula in the case that torsional buckling occurs. And the results of the torsional fatigue experiments showed that the former is reasonably conservative and simulates the actual behavior of the welded bellows better than the latter in the high cycle fatigue region and vice versa in the low cycle fatigue region from the viewpoint of the mechanical design. The present evaluation method of the torsional fatigue strength was applied to the welded bellows for the port of the JT-60 vacuum vessel and its structural integrity was confirmed under the design load condition. (author)

  12. Effect of TiC coating on low cycle fatigue strength of sintered molybdenum

    International Nuclear Information System (INIS)

    Nishi, Hiroshi; Oku, Tatsuo; Kodaira, Tsuneo

    1987-01-01

    Low cycle fatigue tests of TiC coated and uncoated molybdenum materials were performed in a vacuum at room temperature 773 and 1,073 K in order to examine the effect of TiC coating on the fatigue strength. Moreover the low cycle fatigue behavior was investigated by fractography and crack observations. The relation between the fatigue life N f and the plastic strain range Δε a p was expressed by the equation Δε a p N f β = C, where β and C are constants. At 773 and 1,073 K uncoated molybdenum fractured with ductile appearance on the plane of maximum shear stress, but it fractured in a brittle manner on the plane of maximum tensile stress at room temperature. The low cycle fatigue strength of TiC coated molybdenum decreased compared with that of uncoated one at 773 K, where cracks were observed to be initiated at TiC coating layer and to extend into the molybdenum matrix by a notch effect. At 1,073 K, however, TiC coated molybdenum exhibited higher fatigue strength than the uncoated one since the TiC coating layer restricted a slip deformation of molybdenum matrix. (author)

  13. Strength and fatigue of an ultrafine-grained Al-Cu-Mg alloy

    Directory of Open Access Journals (Sweden)

    Khafizova Elvira

    2017-01-01

    Full Text Available The dependence of strength and fatigue on microstructure of the Al-Cu-Mg alloy has been investigated. Various microstructures of the alloy were produced: the one with a coarse-grained (CG structure after T6 heat treatment; the one with a homogeneous ultrafine-grained (UFG structure and the one with a bimodal (mixed structure, both processed by equal-channel angular pressing (ECAP. The mean grain size and morphology of precipitates were studied by transmission electron microscopy. The ultimate tensile strength and the fatigue endurance limit were determined using the tensile and fatigue tests of standard specimens. It is established that the formation of a homogeneous UFG structure and of a bimodal (mixed structure alloy contributes to a significant increase in microhardness by 16% and 60%, and an increase of the ultimate tensile strength by 20 and 52%, respectively, as compared to the samples subjected to T6 heat treatment. Fatigue tests show that the alloy with a bimodal (mixed structure has the highest fatigue endurance limit, 45% higher than in the sample subjected to T6 heat treatment. In contrast, the formation of a homogeneous UFG structure enables increasing the fatigue endurance limit by 15% only.

  14. An investigation on fatigue in high-strength steel offshore structures

    DEFF Research Database (Denmark)

    Agerskov, Henning; Petersen, R.I.; Martinez, L. Lopez

    1998-01-01

    The fatigue life of offshore steel structures in high-strength steel is studied. The material used has a yield stress of 800-1000 MPa and high weldability and toughness properties. Of special interest is the fatigue life under a realistic stochastic loading. In the experimental part...... of the investigation, fatigue test series were carried out on both full scale tubular joints and smaller welded plate test specimens in high-strength steel as well as in conventional offshore structural steel. This paper gives a summary of the main results presented in two recent research reports [15, 16], from...... specimens in high-strength steel than those obtained in corresponding tests on joints in conventional offshore structural steel....

  15. Comparison of Post Weld Treatment of High Strength Steel Welded Joints in Medium Cycle Fatigue

    DEFF Research Database (Denmark)

    Pedersen, Mikkel Melters; Mouritsen, Ole Ø.; Hansen, Michael Rygaard

    2010-01-01

    This paper presents a comparison of three post-weld treatments for fatigue life improvement of welded joints. The objective is to determine the most suitable post-weld treatment for implementation in mass production of certain crane components manufactured from very high-strength steel...... the stress range can exceed the yield-strength of ordinary structural steel, especially when considering positive stress ratios (R > 0). Fatigue experiments and qualitative evaluation of the different post-weld treatments leads to the selection of TIG dressing. The process of implementing TIG dressing...... in mass production and some inherent initial problems are discussed. The treatment of a few critical welds leads to a significant increase in fatigue performance of the entire structure and the possibility for better utilization of very high-strength steel....

  16. Estimation of fatigue strength under multiaxial cyclic loading by varying the critical plane orientation

    Directory of Open Access Journals (Sweden)

    Marta Kurek

    2016-07-01

    Full Text Available The main purpose of this paper is to examine the influence of the critical plane orientation on the estimated fatigue strength of metals under multiaxial loading. The algorithm employed to evaluate fatigue strength implements the criterion of maximum normal and shear stress on a suitable damage plane (critical plane. The angle  defining the critical plane orientation is measured with respect to the direction that maximises the applied normal stress. Eleven (11 structural materials under combined bending and torsion cyclic loading are examined. For each analysed material, the value of  angle is selected so that the value of the scatter, defined by a root-mean-square value, is minimum. On the basis of such a calculation, an empirical expression for  is proposed, that takes into account the values of bending and torsion fatigue strengths at a reference number of loading cycles. According to such an expression,  is constant for a given material.

  17. Effect of test temperature on the fatigue strength of the 12GN2MFAYu tempered steel

    International Nuclear Information System (INIS)

    Goritskij, V.M.; Terent'ev, V.F.; Bobyleva, L.A.

    1979-01-01

    The cyclic strength, variation of dislocation structure and fractography of specimen fractures were investigated depending on testing temperature. The specimens were tested at temperatures of 20, 350, 450, 550 deg C. The increase of testing temperature, according to the experimental data obtained, is accompanied by an insignificant reduction of fatigue strength. The testing temperature in the range from 350 to 550 deg C has a weak effect on the fatigue strength of the quenched and tempered steel. A change in the dislocation structure occurs under all tested temperatures in the 12 GN2MFAYu steel during fatigue. The intensity of the rearrangement of dislocation structure increases as the testing temperature increases to 550 deg C causing a decrease of the limited life-time at increased stress amplitudes

  18. Thermal fatigue cracking of austenitic stainless steels; Fissuration en fatigue thermique des aciers inoxydables austenitiques

    Energy Technology Data Exchange (ETDEWEB)

    Fissolo, A

    2001-07-01

    This report deals with the thermal fatigue cracking of austenitic stainless steels as AISI 316 LN and 304 L. Such damage has been clearly observed for some components used in Fast Breeder reactors (FBR) and Pressure Water Reactor (PWR). In order to investigate thermal fatigue, quasi-structural specimen have been used. In this frame, facilities enforcing temperature variations similar to those found under the operation conditions have been progressively developed. As for components, loading results from impeded dilatation. In the SPLASH facility, the purpose was to establish accurate crack initiation conditions in order to check the relevance of the usual component design methodology. The tested specimen is continuously heated by the passage of an electrical DC current, and submitted to cyclic thermal down shock (up to 1000 deg C/s) by means of periodical spraying of water on two opposite specimen faces. The number of cycles to crack initiation N{sub i} is deduced from periodic examinations of the quenched surfaces, by means of optical microscopy. It is considered that initiation occurs when at least one 50{mu}m to 150{open_square}m long crack is observed. Additional SPLASH tests were performed for N >> N{sub i}, with a view to investigate the evolution of a surface multiple cracking network with the number of cycles N. The CYTHIA test was mainly developed for the purpose of assessing crack growth dynamics of one isolated crack in thermal fatigue conditions. Specimens consist of thick walled tubes with a 1 mm circular groove is spark-machined at the specimen centre. During the test, the external wall of the tube is periodically heated by using a HF induction coil (1 MHz), while its internal wall is permanently cooled by flowing water. Total crack growth is derived from post-mortem examinations, whereby the thermal fatigue final rupture surface is oxidized at the end of the test. The specimen is broken afterwards under mechanical fatigue at room temperature. All the

  19. Fatigue strength reduction model: RANDOM3 and RANDOM4 user manual. Appendix 2: Development of advanced methodologies for probabilistic constitutive relationships of material strength models

    Science.gov (United States)

    Boyce, Lola; Lovelace, Thomas B.

    1989-01-01

    FORTRAN programs RANDOM3 and RANDOM4 are documented in the form of a user's manual. Both programs are based on fatigue strength reduction, using a probabilistic constitutive model. The programs predict the random lifetime of an engine component to reach a given fatigue strength. The theoretical backgrounds, input data instructions, and sample problems illustrating the use of the programs are included.

  20. Using lamb waves tomonitor moisture absorption thermally fatigues composite laminates

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jae Sun; Cho, Youn Ho [School of Mechanical Engineering, Pusan National University, Busan (Korea, Republic of)

    2016-06-15

    Nondestructive evaluation for material health monitoring is important in aerospace industries. Composite laminates are exposed to heat cyclic loading and humid environment depending on flight conditions. Cyclic heat loading and moisture absorption may lead to material degradation such as matrix breaking, debonding, and delamination. In this paper, the moisture absorption ratio was investigated by measuring the Lamb wave velocity. The composite laminates were manufactured and subjected to different thermal aging cycles and moisture absorption. For various conditions of these cycles, not only changes in weight and also ultrasonic wave velocity were measured, and the Lamb wave velocity at various levels of moisture on a carbon-epoxy plate was investigated. Results from the experiment show a linear correlation between moisture absorption ratio and Lamb wave velocity at different thermal fatigue stages. The presented method can be applied as an alternative solution in the online monitoring of composite laminate moisture levels in commercial flights.

  1. Thermal fatigue appears to be more damaging than uniaxial isothermal fatigue for the austentic stainless steels, and application of multiaxial fatigue criteria

    Energy Technology Data Exchange (ETDEWEB)

    Fissolo, Antoine; Gourdin, Cedric [DM2S/SEMT/LISN, Gif sur Yvette (France); Vincent, Ludovic [DMN/SRMA/LCD, Gif sur Yvette (France)

    2009-07-01

    For nuclear reactor components, uniaxial isothermal fatigue curves are used to estimate the crack initiation under thermal fatigue. However, such approach would be not sufficient in some cases where cracking was observed. To investigate differences between uniaxial and thermal fatigue damage, tests have been carried out at CEA using the thermal fatigue devices SPLASH and FAT3D: a bi-dimensional (2-D) loading status is obtained in SPLASH, whereas a tri-dimensional (3-D) loading status is obtained in FAT3D. All the analysed tests clearly show that crack initiation in thermal fatigue is faster than in uniaxial isothermal fatigue conditions: for identical levels of strain, the number of cycles required to achieve crack initiation is significantly lower. The enhanced damaging effect probably results from a pure mechanical origin: a nearly perfect biaxial state corresponds to an increased hydrostatic stress. Consequently, multiaxial fatigue criteria must be applied. The Zamrik's strain criterion and the energy criterion proposed by Ecole Polytechnique provide the best estimations. In that framework, the proposed new method coupling both RCC-MR strain estimations and Zamrik's criterion appears to be more promising for the designer. (orig.)

  2. Numerical analysis of two experiments related to thermal fatigue

    Energy Technology Data Exchange (ETDEWEB)

    Bieder, Ulrich; Errante, Paolo [DEN-STMF, Commissariat a l' Energie Atomique et aux Energies Alternatives, Universite Paris-Saclay, Gif-sur-Yvette (France)

    2017-06-15

    Jets in cross flow are of fundamental industrial importance and play an important role in validating turbulence models. Two jet configurations related to thermal fatigue phenomena are investigated: • T-junction of circular tubes where a heated jet discharges into a cold main flow and • Rectangular jet marked by a scalar discharging into a main flow in a rectangular channel. The T-junction configuration is a classical test case for thermal fatigue phenomena. The Vattenfall T-junction experiment was already subject of an OECD/NEA benchmark. A LES modelling and calculation strategy is developed and validated on this data. The rectangular-jet configuration is important for basic physical understanding and modelling and has been analyzed experimentally at CEA. The experimental work was focused on turbulent mixing between a slightly heated rectangular jet which is injected perpendicularly into the cold main flow of a rectangular channel. These experiments are analyzed for the first time with LES. The overall results show a good agreement between the experimental data and the CFD calculation. Mean values of velocity and temperature are well captured by both RANS calculation and LES. The range of critical frequencies and their amplitudes, however, are only captured by LES.

  3. Damage formation, fatigue behavior and strength properties of ZrO{sub 2}-based ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Kozulin, A. A., E-mail: kozulyn@ftf.tsu.ru; Kulkov, S. S. [Tomsk State University, Tomsk, 634050 (Russian Federation); Narikovich, A. S.; Leitsin, V. N. [Immanuel Kant Baltic Federal University, Kaliningrad, 236041 (Russian Federation); Kulkov, S. N., E-mail: kulkov@ispms.ru [Tomsk State University, Tomsk, 634050 (Russian Federation); Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2016-08-02

    It is suggested that a non-destructive testing technique using a three-dimensional X-ray tomography be applied to detecting internal structural defects and monitoring damage formation in a ceramic composite structure subjected to a bending load. Three-point bending tests are used to investigate the fatigue behavior and mechanical and physical properties of medical-grade ZrO{sub 2}-based ceramics. The bending strength and flexural modulus are derived under static conditions at a loading rate of 2 mm/min. The fatigue strength and fatigue limit under dynamic loading are investigated at a frequency of 10 Hz in three stress ranges: 0.91–0.98, 0.8–0.83, and 0.73–0.77 MPa of the static bending strength. The average values of the bending strength and flexural modulus of sintered specimens are 43 MPa and 22 GPa, respectively. The mechanical properties of the ceramics are found to be similar to those of bone tissues. The testing results lead us to conclude that the fatigue limit obtained from 10{sup 5} stress cycles is in the range 33–34 MPa, i.e. it accounts for about 75% of the static bending strength for the test material.

  4. Damage formation, fatigue behavior and strength properties of ZrO2-based ceramics

    International Nuclear Information System (INIS)

    Kozulin, A. A.; Kulkov, S. S.; Narikovich, A. S.; Leitsin, V. N.; Kulkov, S. N.

    2016-01-01

    It is suggested that a non-destructive testing technique using a three-dimensional X-ray tomography be applied to detecting internal structural defects and monitoring damage formation in a ceramic composite structure subjected to a bending load. Three-point bending tests are used to investigate the fatigue behavior and mechanical and physical properties of medical-grade ZrO 2 -based ceramics. The bending strength and flexural modulus are derived under static conditions at a loading rate of 2 mm/min. The fatigue strength and fatigue limit under dynamic loading are investigated at a frequency of 10 Hz in three stress ranges: 0.91–0.98, 0.8–0.83, and 0.73–0.77 MPa of the static bending strength. The average values of the bending strength and flexural modulus of sintered specimens are 43 MPa and 22 GPa, respectively. The mechanical properties of the ceramics are found to be similar to those of bone tissues. The testing results lead us to conclude that the fatigue limit obtained from 10 5 stress cycles is in the range 33–34 MPa, i.e. it accounts for about 75% of the static bending strength for the test material.

  5. Effect of Surface Impulsive Thermal Loads on Fatigue Behavior of Constant Volume Propulsion Engine Combustor Materials

    National Research Council Canada - National Science Library

    Zhu, Dongming

    2004-01-01

    .... In this study, a simulated engine test rig has been established to evaluate thermal fatigue behavior of a candidate engine combustor material, Haynes 188, under superimposed CO2 laser surface impulsive thermal loads (30 to 100 Hz...

  6. Enhanced Fatigue Strength of Commercially Pure Ti Processed by Rotary Swaging

    Directory of Open Access Journals (Sweden)

    Hasan ALkhazraji

    2015-01-01

    Full Text Available Fully reversed bending fatigue tests were performed on polished hour-glass specimens of commercially pure titanium grade 1 with three different grain sizes, that were produced by severe plastic deformation (rotary swaging and subheat treatments, in order to examine the effect of grain size on fatigue. An improvement in fatigue strength was observed, as the polycrystal grain size was refined. The endurance limit stress was shown to depend on the inverse square root of the grain size as described empirically by a type of Hall-Petch relation. The effect of refining grain size on fatigue crack growth is to increase the number of microstructural barriers to the advancing crack and to reduce the slip length ahead of the crack tip, and thereby lower the crack growth rate. It was found that postdeformation annealing above recrystallization temperature could additionally enhance the work-hardening capability and the ductility of the swaged material, which led to a marked reduction in the fatigue notch sensitivity. At the same time, this reduction was accompanied with a pronounced loss in strength. The high cycle fatigue performance was discussed in detail based on microstructure and mechanical properties.

  7. How Thermal Fatigue Cycles Change the Rheological Behavior of Polymer Modified Bitumen?

    NARCIS (Netherlands)

    Glaoui, B.; Merbouh, M.; Van de Ven, M.F.C.; Chailleux, E.; Youcefi, A.

    2013-01-01

    The paper deals with the problem of thermal fatigue cycles phenomenon, which affects the performance of flexible pavement. The purpose of the paper is to extent the knowledge on the rheology of polymer modified bitumen which was affected by cycles of thermal fatigue. The aim of this research is to

  8. Investigation of thermal fatigue of chromium-molybdenum steels, used for calcining and agglomeration constructions

    International Nuclear Information System (INIS)

    Sinyavskij, D.P.; Gorkalo, A.P.

    1979-01-01

    The technique for investigating thermal fatigue of materials is described. The data on sample stress deformed state and current temperature values are taken from the local volume of the material studied. Results of investigating thermal fatigue of the 15KhMl and 20KhMl steels are presented

  9. Relationship between microhardness and fatigue strength after glass micro-bead peening and ion implantation

    International Nuclear Information System (INIS)

    Lunarski, J.; Zielecki, M.

    1989-01-01

    Results of tests on fatigue strength and condition of the surface layer, produced by ion implantation or/and glass micro-bead peening for E1961Sz and 12H2N4MAZ steels and WT3-1 titanium alloy are reported. In the tests the following characteristics are measured: Knoop hardness, residual stresses (by etching method), surface roughness, and oscillatory bending fatigue limit at the resonance frequency of the specimen. The test results indicate that for the examined steels there is a strong correlation between surface microhardness and fatigue limit, in spite of various surface treatments. This fact enables to predict changes in the fatigue limit, basing on the results of surface microhardness measurements, which are inexpensive and easy to perform. (author)

  10. Fracture strength of implant abutments after fatigue testing: A systematic review and a meta-analysis.

    Science.gov (United States)

    Coray, Rafaela; Zeltner, Marco; Özcan, Mutlu

    2016-09-01

    The use of implants and their respective suprastructures to replace missing teeth has become a common therapeutic option in dentistry. Prior to their clinical application, all implant components have to demonstrate suitable durability in laboratory studies. Fatigue tests utilising cyclic loading typically simulate masticatory function in vitro. The objectives of this systematic review were to assess the loading conditions used for fatigue testing of implant abutments and to compare the fracture strength of different types of implant abutment and abutment-connection types after cyclic loading. Original scientific papers published in MEDLINE (PubMed) and Embase database in English between 01/01/1970 and 12/31/2014 on cyclic loading on implant abutments were included in this systematic review. The following MeSH terms, search terms and their combinations were used: "in vitro" or "ex vivo" or experimental or laboratory, "dental implants", "implants, experimental", "dental prosthesis, implant-supported", "fatigue", "dental abutments", "cyclic loading", "cyclic fatigue", "mechanical fatigue", "fatigue resistance", "bending moments", and "fracture". Two reviewers performed screening and data abstraction. Only the studies that reported, static fracture values before and after fatigue cycling of implant abutments, were included that allowed comparison of aging effect through cyclic loading. Data (N) were analyzed using a weighted linear regression analysis (α=0.05). The selection process resulted in the final sample of 7 studies. In general, loading conditions of the fatigue tests revealed heterogeneity in the sample but a meta-analysis could be performed for the following parameters: a) abutment material, b) implant-abutment connection, and (c) number of fatigue cycles. Mean fracture strength of titanium (508.9±334.6N) and for zirconia abutments (698.6±452.6N) did not show significant difference after cyclic loading (p>0.05). Internal implant-abutment connections

  11. Competitive swimmers with hypermobility have strength and fatigue deficits in shoulder medial rotation

    DEFF Research Database (Denmark)

    Liaghat, Behnam; Juul-Kristensen, Birgit; Frydendal, Thomas

    2018-01-01

    Generalised Joint Hypermobility including shoulder hypermobility (GJHS) in swimmers is considered an intrinsic risk factor for shoulder injuries. The aim was to investigate the association of GJHS with shoulder strength, fatigue development and muscle activity during swimming-related shoulder...... rotation (60°/s). Swimmers with GJHS showed significantly larger isokinetic fatigue at 180°/s (0.321 J/repetition; p = .010), and tendencies to lower levels of muscle activity in infraspinatus (20%, p = .066) and pectoralis major (34%, p = .092) at 60°/s during medial rotation. Young competitive swimmers...... with GJHS, despite no formal diagnosis, displayed strength and fatigue deficits in medial rotation, potentially inherent with greater risk of shoulder injury. Whether GJHS swimmers benefit from medial rotation strengthening is an important topic for future studies....

  12. Strength training improves fatigue resistance and self-rated health in workers with chronic pain

    DEFF Research Database (Denmark)

    Sundstrup, Emil; Jakobsen, Markus Due; Brandt, Mikkel

    2016-01-01

    care ergonomic training (control). At baseline and follow-up, participants performed a handgrip muscular fatigue test (time above 50% of maximal voluntary contraction force) with simultaneous recording of electromyography. Additionally, participants replied to a questionnaire regarding self......Chronic musculoskeletal pain is widespread in the working population and leads to muscular fatigue, reduced work capacity, and fear of movement. While ergonomic intervention is the traditional approach to the problem, physical exercise may be an alternative strategy. This secondary analysis...... of a randomized controlled trial investigates the effect of strength training on muscular fatigue resistance and self-rated health among workers with chronic pain. Sixty-six slaughterhouse workers with chronic upper limb pain and work disability were randomly allocated to 10 weeks of strength training or usual...

  13. Investigations on creep fatigue alternating load strength of nickel alloys

    International Nuclear Information System (INIS)

    Raule, G.

    1987-01-01

    On all three nickel based materials examined (IN 713 LC, IN 617 and Nimonic 86), the crack change numbers were considerably reduced by introducing stopping times. The cyclic stresses of the materials IN 713 LC and Nimonic 86 were not affected by the interposed stopping times. The material IN 617 is subject to considerably lower stresses with increasing stopping times than in alternate stressing without stopping times. The determination of equivalent stresses by Berling and Conway's method represents a suitable process for describing the creep fatigue behaviour of the materials examined, using creep results. This material behaviour can be assessed using the linear life proportion rule, if one takes into consideration that the resulting life constants are considerably affected by the method used to determine the time creep proportion. (orig./MM) [de

  14. Exercise capacity, muscle strength, and fatigue in sarcoidosis : A follow-up study

    NARCIS (Netherlands)

    Marcellis, R.G.; Lenssen, A.F.; Kleynen, S.; de Vries, J.; Drent, M.

    2013-01-01

    Purpose The purpose of this study was to examine changes in the prevalence of exercise intolerance, reduced muscle strength, and fatigue and the changes in these parameters in individual patients during a 2-year follow-up study. Methods Ninety sarcoidosis patients (62 males and 28 females; mean age:

  15. Fatigue strength of α-titanium alloys under combined alternating normal and tangential stresses

    International Nuclear Information System (INIS)

    Shamanin, Yu.A.

    1984-01-01

    Results are presented on the study of fatigue strength for smooth specimens of α-titanium Ti-5Al-2.5V alloy under combined loading by normal and tangential stresses. The experimental data are shown to be in good agreement with the criterion of the largest tangential stresses. Microscopic cracks propagate over areas of the maximum normal stresses

  16. Fracture strength and fatigue resistance of dental resin-based composites

    NARCIS (Netherlands)

    Keulemans, F.; Palav, P.; Aboushelib, M.M.N.; van Dalen, A.; Kleverlaan, C.J.; Feilzer, A.J.

    2009-01-01

    Objectives: The aim of this study was to evaluate in vitro the influence of fiber-reinforcement on the fracture strength and fatigue resistance of resin-based composites. Methods: One hundred rectangular bar-shaped specimens (2 mm × 2 mm × 25 mm) made of resin-based composite were prepared in a

  17. Fretting fatigue behavior of high-strength steel monostrands under bending load

    DEFF Research Database (Denmark)

    Winkler, Jan; Georgakis, Christos T.; Fischer, Gregor

    2015-01-01

    In this paper, the fretting fatigue behavior of pretensioned high-strength steel monostrands is investigated. To measure the local deformations on the strands, a novel method based on the digital image correlation (DIC) technique was used to quantify the relative movement between individual wires...

  18. Experimental evaluation of the fretting fatigue behavior of high-strength steel monostrands

    DEFF Research Database (Denmark)

    Winkler, Jan; Fischer, Gregor; Georgakis, Christos T.

    2013-01-01

    In this paper, the fretting fatigue behavior of pretensioned high-strength steel monostrands is investigated. A method based on the digital image correlation (DIC) technique was used to quantify the relative movement between individual wires along the length of the monostrand. The experimental da...

  19. Fatigue strength of Co-Cr-Mo alloy clasps prepared by selective laser melting.

    Science.gov (United States)

    Kajima, Yuka; Takaichi, Atsushi; Nakamoto, Takayuki; Kimura, Takahiro; Yogo, Yoshiaki; Ashida, Maki; Doi, Hisashi; Nomura, Naoyuki; Takahashi, Hidekazu; Hanawa, Takao; Wakabayashi, Noriyuki

    2016-06-01

    We aimed to investigate the fatigue strength of Co-Cr-Mo clasps for removable partial dentures prepared by selective laser melting (SLM). The Co-Cr-Mo alloy specimens for tensile tests (dumbbell specimens) and fatigue tests (clasp specimens) were prepared by SLM with varying angles between the building and longitudinal directions (i.e., 0° (TL0, FL0), 45° (TL45, FL45), and 90° (TL90, FL90)). The clasp specimens were subjected to cyclic deformations of 0.25mm and 0.50mm for 10(6) cycles. The SLM specimens showed no obvious mechanical anisotropy in tensile tests and exhibited significantly higher yield strength and ultimate tensile strength than the cast specimens under all conditions. In contrast, a high degree of anisotropy in fatigue performance associated with the build orientation was found. For specimens under the 0.50mm deflection, FL90 exhibited significantly longer fatigue life (205,418 cycles) than the cast specimens (112,770 cycles). In contrast, the fatigue lives of FL0 (28,484 cycles) and FL45 (43,465 cycles) were significantly shorter. The surface roughnesses of FL0 and FL45 were considerably higher than those of the cast specimens, whereas there were no significant differences between FL90 and the cast specimens. Electron backscatter diffraction (EBSD) analysis indicated the grains of FL0 showed preferential close to orientation of the γ phase along the normal direction to the fracture surface. In contrast, the FL45 and FL90 grains showed no significant preferential orientation. Fatigue strength may therefore be affected by a number of factors, including surface roughness and crystal orientation. The SLM process is a promising candidate for preparing tough removable partial denture frameworks, as long as the appropriate build direction is adopted. Copyright © 2016 Elsevier Ltd. All rights reserved.

  20. Fatigue and Muscle Strength Involving Walking Speed in Parkinson's Disease: Insights for Developing Rehabilitation Strategy for PD.

    Science.gov (United States)

    Huang, Ying-Zu; Chang, Fang-Yu; Liu, Wei-Chia; Chuang, Yu-Fen; Chuang, Li-Ling; Chang, Ya-Ju

    2017-01-01

    Background . Problems with gait in Parkinson's disease (PD) are a challenge in neurorehabilitation, partly because the mechanisms causing the walking disability are unclear. Weakness and fatigue, which may significantly influence gait, are commonly reported by patients with PD. Hence, the aim of this study was to investigate the association between weakness and fatigue and walking ability in patients with PD. Methods . We recruited 25 patients with idiopathic PD and 25 age-matched healthy adults. The maximum voluntary contraction (MVC), twitch force, and voluntary activation levels were measured before and after a knee fatigue exercise. General fatigue, central fatigue, and peripheral fatigue were quantified by exercise-induced changes in MVC, twitch force, and activation level. In addition, subjective fatigue was measured using the Multidimensional Fatigue Inventory (MFI) and Fatigue Severity Scale (FSS). Results . The patients with PD had lower activation levels, more central fatigue, and more subjective fatigue than the healthy controls. There were no significant differences in twitch force or peripheral fatigue index between the two groups. The reduction in walking speed was related to the loss of peripheral strength and PD itself. Conclusion . Fatigue and weakness of central origin were related to PD, while peripheral strength was important for walking ability. The results suggest that rehabilitation programs for PD should focus on improving both central and peripheral components of force.

  1. Impact of machining on the flexural fatigue strength of glass and polycrystalline CAD/CAM ceramics.

    Science.gov (United States)

    Fraga, Sara; Amaral, Marina; Bottino, Marco Antônio; Valandro, Luiz Felipe; Kleverlaan, Cornelis Johannes; May, Liliana Gressler

    2017-11-01

    To assess the effect of machining on the flexural fatigue strength and on the surface roughness of different computer-aided design, computer-aided manufacturing (CAD/CAM) ceramics by comparing machined and polished after machining specimens. Disc-shaped specimens of yttria-stabilized polycrystalline tetragonal zirconia (Y-TZP), leucite-, and lithium disilicate-based glass ceramics were prepared by CAD/CAM machining, and divided into two groups: machining (M) and machining followed by polishing (MP). The surface roughness was measured and the flexural fatigue strength was evaluated by the step-test method (n=20). The initial load and the load increment for each ceramic material were based on a monotonic test (n=5). A maximum of 10,000 cycles was applied in each load step, at 1.4Hz. Weibull probability statistics was used for the analysis of the flexural fatigue strength, and Mann-Whitney test (α=5%) to compare roughness between the M and MP conditions. Machining resulted in lower values of characteristic flexural fatigue strength than machining followed by polishing. The greatest reduction in flexural fatigue strength from MP to M was observed for Y-TZP (40%; M=536.48MPa; MP=894.50MPa), followed by lithium disilicate (33%; M=187.71MPa; MP=278.93MPa) and leucite (29%; M=72.61MPa; MP=102.55MPa). Significantly higher values of roughness (Ra) were observed for M compared to MP (leucite: M=1.59μm and MP=0.08μm; lithium disilicate: M=1.84μm and MP=0.13μm; Y-TZP: M=1.79μm and MP=0.18μm). Machining negatively affected the flexural fatigue strength of CAD/CAM ceramics, indicating that machining of partially or fully sintered ceramics is deleterious to fatigue strength. Copyright © 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  2. Fatigue experiments on connections made of very high strength steels

    NARCIS (Netherlands)

    Pijpers, R.; Kolstein, H.; Bijlaard, F.

    2013-01-01

    An effective application of Very High Strength Steels (VHSS) can be expected in truss-like structures, typically made of hollow sections. Improved design of VHSS truss structures could incorporate the application of cast joints, since an appropriate design of cast joints limits the stress

  3. Positron lifetimes and microhardness in thermal fatigued 4Cr5MoSiV steel

    International Nuclear Information System (INIS)

    Tang, C.Q.; Xia, Z.C.; Li, X.Z.; Yao, B.T.

    2000-01-01

    Positron lifetimes and microhardness have been measured as a function of the thermal fatigue cycle number (N) in 4Cr5MoSiV steel. It is found that with increasing N: (a) the positron lifetime parameters τ 1 , τ 2 , I 1 , I 2 and τ and the microhardness parameter MH all exhibit quasi-periodic up-and-down variation; (b) these parameters have the same period of variation; and (c) the period of up-and-down variation becomes gradually longer. The variation of MH reveals that fatigue hardening and fatigue softening occur alternately in the process of thermal fatigue. The variations of positron lifetime parameters reveal variations of defects in the fatigued materials. These variations are attributed to microdeformation and dynamic recovery dominating alternately in the process of thermal fatigue. Copyright (2000) CSIRO Australia

  4. Failure of thermal barrier coatings under thermal and mechanical fatigue loading. Microstructural observations and modelling aspects

    Energy Technology Data Exchange (ETDEWEB)

    Brodin, Haakan

    2004-09-01

    Industrial and air-borne gas turbine hot components suffer from creep, oxidation, corrosion and microstructural degradation if not shielded from the hot and aggressive combustion gases. Two major strategies commercially available are adopted; film cooling by pressurised air and application of protective coatings. Protective coatings form a slow-growing oxide that protects from oxidation and corrosion. By application of a thermal insulator, a thermal barrier coating, the material will be protected from high temperature through good insulation properties of the coating system. If thermal barrier coatings are to be used in situations where capabilities and possibilities for inspections are limited, better knowledge of the fatigue properties of the coatings is also needed. Therefore development of a reliable fatigue life model is needed. The present work aims at serving as a basis from which a general physically founded thermal barrier coating life model can be formulated. The effects of exposure to high temperatures and mechanical loads on thermal barrier coatings under service like conditions have been investigated in the present thesis. Emphasis is put on the coupling between materials science and solid mechanics approaches in order to establish a better knowledge concerning degradation mechanisms and fatigue life issues than what is common if only one discipline is explored. Investigations of material exposed to isothermal oxidation and thermal cyclic fatigue were performed on plasma-sprayed systems with NiCoCrAlY or NiCrAlY bond coats and yttria partially stabilised zirconia top coats. It has been shown that the thermally grown oxide that will form upon high temperature exposure influences the failure behaviour. If the oxide is composed mainly of alumina, the fatigue properties are good since the adhesion between the ceramic top coat and the metallic bond coat is good. This is also shown in a comparison between different plasma sprayed thermal barrier coating

  5. Kinetic Theory of Fracture Strength in Prediction of Fatigue Lifetime of Epoxy/Carbon Fiber Composites

    Directory of Open Access Journals (Sweden)

    Morteza Molaee

    2016-11-01

    Full Text Available Extensive use of polymer composite materials in many industries has created needs for theoretical modeling tools and the ability to predict the behavior of these materials, namely their fatigue life. Fatigue life is a complex course and depends on material properties, environmental and operational conditions and some other parameters. This work presents an analytical method, based on kinetic logics which are able to predict the lifetime fracture strength and fatigue behavior analysis of carbon fiber-reinforced epoxy composites. The kinetic strength analyzes the mechanical behavior of material based on its molecular properties. Ring-shaped composite samples were used for empirical study of the model. The rings were obtained from the pipes fabricated by the filament winding method. Samples were subjected to cyclic fatigue testing under different strain conditions and evaluated the changes in the structure of composites by FTIR analysis and TGA. The data obtained from the FTIR tests were evaluated in order to propose a theoretical model. The results obtained in this investigation showed that the kinetic models can be as an alternative to the classical mechanical models which usually require expensive testing procedures along with complex calculation tasks. The kinetic model presented here can be used only for the composite samples fabricated according to the procedure described in this study, because they fracture in the transverse direction caused by failure of the matrix. Therefore, prediction of the fatigue lifetime using the developed models only needs to achieve the bond energy and activated volume by performing a few simple tests.

  6. Evaluation of shot peening on the fatigue strength of anodized Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    Costa Midori Yoshikawa Pitanga

    2006-01-01

    Full Text Available The increasingly design requirements for modern engineering applications resulted in the development of new materials with improved mechanical properties. Low density, combined with excellent weight/strength ratio as well as corrosion resistance, make the titanium attractive for application in landing gears. Fatigue control is a fundamental parameter to be considered in the development of mechanical components. The aim of this research is to analyze the fatigue behavior of anodized Ti-6Al-4V alloy and the influence of shot peening pre treatment on the experimental data. Axial fatigue tests (R = 0.1 were performed, and a significant reduction in the fatigue strength of anodized Ti-6Al-4V was observed. The shot peening superficial treatment, which objective is to create a compressive residual stress field in the surface layers, showed efficiency to increase the fatigue life of anodized material. Experimental data were represented by S-N curves. Scanning electron microscopy technique (SEM was used to observe crack origin sites.

  7. Reduction factors for creep strength and fatigue life of modified 9 Cr-1 Mo steel weldments

    International Nuclear Information System (INIS)

    Blass, J.J.; Battiste, R.L.; O'Connor, D.G.

    1991-01-01

    The provisions of ASME B ampersand PV Code Case N-47 currently include reduction factors for creep strength and fatigue life of weldments. To provide experimental confirmation of such factors for modified 9 Cr-1 Mo steel, tests of tubular specimens were conducted at 538 degree C (1000 degree F). Three creep-rupture specimens with longitudinal welds were tested in tension; and, of three with circumferential welds, two were tested in tension and one in torsion. In each specimen with a circumferential weld, a nonuniform axial distribution of strain was easily visible. The test results were compared to an existing empirical model of creep-rupture life. For the torsion test, the comparison was based on a definition of equivalent normal stress recently adopted in Code Case N-47. Some 27 fatigue specimens, with longitudinal, circumferential, or no welds, were tested under axial or torsional strain control. In specimens with welds, fatigue cracking initiated at fusion lines. In axial tests cracks grew in the circumferential direction, and in torsional tests cracks grew along fusion lines. The test results were compared to empirical models of fatigue life based on two definition of equivalent normal strain range. The results have provided some needed confirmation of the reduction factors for creep strength and fatigue life of modified 9 Cr-1 Mo steel weldments currently under consideration by ASME Code committees. 8 refs., 5 figs

  8. Potential fatigue strength improvement of AA 5083-H111 notched parts by wire brush hammering: Experimental analysis and numerical simulation

    International Nuclear Information System (INIS)

    Sidhom, Naziha; Moussa, Naoufel Ben; Janeb, Sameh; Braham, Chedly; Sidhom, Habib

    2014-01-01

    Highlights: • Wire brush hammering increases by 20% the AA 5083-H111 notched parts fatigue limit. • Improvement of fatigue strength is related to the fatigue cracks nucleation. • Fatigue strength prediction accounts for wire brush hammering effects. - Abstract: The effects of milling as machining process and a post-machining treatment by wire-brush hammering, on the near surface layer characteristics of AA 5083-H111 were investigated. Surface texture, work-hardening and residual stress profiles were determined by roughness measurement, scanning electron microscope (SEM) examinations, microhardness and X-ray diffraction (XRD) measurements. The effects of surface preparation on the fatigue strength were assessed by bending fatigue tests performed on notched samples for two loading stress ratios R 0.1 and R 0.5 . It is found that the bending fatigue limit at R 0.1 and 10 7 cycles is 20% increased, with respect to the machined surface, by wire-brush hammering. This improvement was discussed on the basis of the role of surface topography, stabilized residual stress and work-hardening on the fatigue-crack network nucleation and growth. The effects biaxial residual stress field and surface work-hardening were taken into account in the finite element model. A multi-axial fatigue criterion was proposed to predict the fatigue strength of aluminum alloy notched parts for both machined and treated states

  9. Detection of thermal fatigue in composites by second harmonic Lamb waves

    International Nuclear Information System (INIS)

    Li, Weibin; Cho, Younho; Achenbach, Jan D

    2012-01-01

    Composite materials which are widely used in the aerospace industry, are usually subjected to frequent variation of temperature. Thermal cyclic loading may induce material degradation. Considering the long-term service of aircraft composites and the importance of safety in the aircraft industry, even a little damage that may be accumulative via thermal fatigue is often of great concern. Therefore, there is a demand to develop non-destructive approaches to evaluate thermal fatigue damage in an early stage. Due to the sensitivity of acoustic nonlinearity to micro-damage, the nonlinear ultrasonic technique has been explored as a promising tool for early detection of micro-damage. This paper investigates an experimental scheme for characterizing thermal fatigue damage in composite laminates using second harmonic Lamb waves. The present results show a monotonic increase of acoustic nonlinearity with respect to thermal fatigue cycles. The experimental observation of the correlation between the acoustic nonlinearity and thermal fatigue cycles in carbon/epoxy laminates verifies that nonlinear Lamb waves can be used to assess thermal fatigue damage rendering improved sensitivity over conventional linear feature based non-destructive evaluation techniques. Velocity and attenuation based ultrasonic studies are carried out for comparison with the nonlinear ultrasonic approach and it is found that nonlinear acoustic parameters are more promising indicators of thermal fatigue damage than linear ones. (paper)

  10. Effect of notch location on fatigue crack growth behavior of strength-mismatched high-strength low-alloy steel weldments

    Science.gov (United States)

    Ravi, S.; Balasubramanian, V.; Nasser, S. Nemat

    2004-12-01

    Welding of high-strength low-alloy (HSLA) steels involves the use of low-strength, equal-strength, and high-strength filler materials (electrodes) compared with the parent material, depending on the application of the welded structures and the availability of filler material. In the present investigation, the fatigue crack growth behavior of weld metal (WM) and the heat-affected zone (HAZ) of undermatched (UM), equally matched (EM), and overmatched (OM) joints has been studied. The base material used in this investigation is HSLA-80 steel of weldable grade. Shielded metal arc welding (SMAW) has been used to fabricate the butt joints. A center-cracked tension (CCT) specimen has been used to evaluate the fatigue crack growth behavior of welded joints, utilizing a servo-hydraulic-controlled fatigue-testing machine at constant amplitude loading (R=0). The effect of notch location on the fatigue crack growth behavior of strength mismatched HSLA steel weldments also has been analyzed.

  11. Degradation in the fatigue strength of dentin by diamond bur preparations: Importance of cutting direction.

    Science.gov (United States)

    Majd, B; Majd, H; Porter, J A; Romberg, E; Arola, D

    2016-01-01

    The objectives of this investigation were to evaluate the degradation in fatigue strength of dentin by diamond bur preparations and to identify the importance of cutting direction. Three groups of coronal dentin specimens were prepared from unrestored third molars, including a flaw free "control," and two groups that received a diamond bur cutting treatment performed parallel or perpendicular to the specimen length. The specimens were subjected to static or cyclic flexural loading to failure and the results were compared with data for carbide bur cutting. Under static loading diamond bur cutting resulted in significantly lower flexure strength (p ≤ 0.05) than the control for both cutting directions (from 154 to ∼124 MPa). However, there was no significant difference in the strength between the control and carbide bur treated specimens. Similarly, the fatigue strength of the diamond bur treated specimens was significantly lower (p ≤ 0.0001) than that of the control for both cutting directions. Cutting in the perpendicular direction resulted in nearly 60% reduction to the endurance limit (from 44 to 19 MPa). Based on the results, diamond bur cutting of cavity preparations causes a reduction in the fatigue strength of dentin, regardless of the cutting direction. To maintain the durability of dentin, cavity preparations introduced using diamond burs must be performed with appropriate cutting direction and followed by a finishing pass. © 2014 Wiley Periodicals, Inc.

  12. Modeling the Tensile Strength of Carbon Fiber - Reinforced Ceramic - Matrix Composites Under Multiple Fatigue Loading

    Science.gov (United States)

    Li, Longbiao

    2016-06-01

    An analytical method has been developed to investigate the effect of interface wear on the tensile strength of carbon fiber - reinforced ceramic - matrix composites (CMCs) under multiple fatigue loading. The Budiansky - Hutchinson - Evans shear - lag model was used to describe the micro stress field of the damaged composite considering fibers failure and the difference existed in the new and original interface debonded region. The statistical matrix multicracking model and fracture mechanics interface debonding criterion were used to determine the matrix crack spacing and interface debonded length. The interface shear stress degradation model and fibers strength degradation model have been adopted to analyze the interface wear effect on the tensile strength of the composite subjected to multiple fatigue loading. Under tensile loading, the fibers failure probabilities were determined by combining the interface wear model and fibers failure model based on the assumption that the fiber strength is subjected to two - parameter Weibull distribution and the loads carried by broken and intact fibers satisfy the Global Load Sharing criterion. The composite can no longer support the applied load when the total loads supported by broken and intact fibers approach its maximum value. The conditions of a single matrix crack and matrix multicrackings for tensile strength corresponding to multiple fatigue peak stress levels and different cycle number have been analyzed.

  13. Maintained ship hull girder ultimate strength reliability considering corrosion and fatigue

    DEFF Research Database (Denmark)

    Hu, Yong; Cui, W.; Pedersen, Preben Terndrup

    2004-01-01

    The prupose of this paper is to propose a methodology to assess the time-variant ultimate strength of ship hull girder under the degradations of corrosion and fatigue. The effects of fatigue cracks on the tensile and compressive residual ultimate strength of stiffened panels and unstiffened plates...... are analyzed by an FE method. Based on FE analysis restuls, some empirical formulae are provided for effective calculation of the compressive or tensile ultimate strength of cracked or intact unstiffened plates or stiffened panels. A non-linear corrosion model is used to determine the corrosion rate of plates......, webs and flanges, respectively. The effects of inspections and repair are taken into account. A minimum net thickness rule is used to determine repair policies. A procedure is proposed to determine the maximum allowable corrosion thickness of different parts of the hull cross section. The procedure...

  14. Evaluation of weldment creep and fatigue strength-reduction factors for elevated-temperature design

    International Nuclear Information System (INIS)

    Corum, J.M.

    1989-01-01

    New explicit weldment strength criteria in the form of creep and fatigue strength-reduction factors were recently introduced into the American Society of Mechanical Engineers Code Case N-47, which governs the design of elevated-temperature nuclear plants components in the United States. This paper provides some of the background and logic for these factors and their use, and it describes the results of a series of long-term, confirmatory, creep-rupture and fatigue tests of simple welded structures. The structures (welded plates and tubes) were made of 316 stainless steel base metal and 16-8-2 weld filler metal. Overall, the results provide further substantiation of the validity of the strength-reduction factor approach for ensuring adequate life in elevated-temperature nuclear component weldments. 16 refs., 7 figs

  15. Influence of Casting Section Thickness on Fatigue Strength of Austempered Ductile Iron

    Science.gov (United States)

    Olawale, J. O.; Ibitoye, S. A.

    2017-10-01

    The influence of casting section thickness on fatigue strength of austempered ductile iron was investigated in this study. ASTM A536 65-45-12 grade of ductile iron was produced, machined into round samples of 10, 15, 20 and 25 mm diameter, austenitized at a temperature of 820 °C, quenched into an austempering temperature (TA) of 300 and 375 °C and allowed to be isothermally transformed at these temperatures for a fixed period of 2 h. From the samples, fatigue test specimens were machined to conform to ASTM E-466. Scanning electron microscopy (SEM) and x-ray diffraction (XRD) methods were used to characterize microstructural morphology and phase distribution of heat-treated samples. The fatigue strength decreases as the section thickness increases. The SEM image and XRD patterns show a matrix of acicular ferrite and carbon-stabilized austenite with ferrite coarsening and volume fraction of austenite reducing as the section thickness increases. The study concluded that the higher the value of carbon-stabilized austenite the higher the fatigue strength while it decreases as the ausferrite structure becomes coarse.

  16. Effect of Shot Peening on the Fatigue Strength of Automotive Tubular Stabilizer Bars DC 218

    Directory of Open Access Journals (Sweden)

    Wittek A.M.

    2016-12-01

    Full Text Available This paper concerns issues related to the development of designs of stabilizer bars for new motor vehicle models. It involves not only the designing of a stabilizer bar with the shape required by the manufacturer, but also the preparation of bending and heat treatment processes as well as the performance of strength and fatigue tests. In the prototype development phase, the simulations techniques (FEM may be used to assess the design. The article contains a detailed analysis of a stabilizer bar designated with the DC 218 VA symbol. Performed numerical strength and fatigue calculations showed that the developed stabilizer bar design with the desired shape did not achieve the required number of fatigue cycles. It was also proven at the test stand by testing a prototype stabilizer bar. Therefore, it was suggested to supplement the technological process with an additional shot peening operation whose main aim was to reduce the length of microcracks on the stabilizer bar’s surface. This effect was confirmed during comparative metallographic tests of not shot – peened and shot – peened stabilizer bars. After shot peening, the analysed stabilizer bar reached a fatigue strength which exceeded the limits set by the manufacturer.

  17. A Novel Electromyographic Approach to Estimate Fatigue Threshold in Maximum Incremental Strength Tests.

    Science.gov (United States)

    Aragón-Vela, Jerónimo; Barranco-Ruiz, Yaira; Casals-Vázquez, Cristina; Plaza-Díaz, Julio; Casuso, Rafael A; Fontana, Luis; Huertas, Jesús F Rodríguez

    2018-04-01

    Evaluation of muscular fatigue thresholds in athletes performing short-duration and explosive exercises is difficult because classic parameters do not suffer large variations. Therefore, the aim of this study was to develop a new method to estimate the fatigue threshold in single muscles. Our approach is based on electromyographic data recorded during a maximum incremental strength test until the one repetition maximum is reached. Ten men and 10 women performed a half-squat strength test consisting of five incremental intensities of one repetition maximum. Neither heart rate nor blood lactate concentrations showed significant differences at the various intensities tested. Surface electromyographic activities of vastus lateralis, vastus medialis, and rectus femoris were recorded, finding a break point corresponding to the fatigue threshold occurring in men at 70.74%, 71.48%, and 72.52% of one repetition maximum, respectively. In women, break-point values were 76.66% for vastus lateralis, 76.27% for vastus medialis, and 72.10% for rectus femoris. In conclusion, surface electromyography could be a useful, rapid, and noninvasive tool to determine the fatigue threshold of independent muscles during a maximal half-squat strength test.

  18. Fracture Strength After Fatigue Loading of Lithium Disilicate Pressed Zirconia Crowns.

    Science.gov (United States)

    Kim, So-Yeun; Choi, Jae-Won; Ju, Sung-Won; Ahn, Jin-Soo; Yoon, Mi-Jung; Huh, Jung-Bo

    2016-01-01

    The aim of this study was to evaluate the fracture resistance of fatigued lithium disilicate pressed zirconia crowns versus other ceramic crowns. Lithium disilicate pressed zirconia, fluorapatite pressed zirconia, monolithic lithium disilicate, and monolithic zirconia crowns were fabricated. Cyclic and static loadings were applied to the mesiobuccal cusp tip after thermocycling and fracture strengths were recorded. Fatigued lithium disilicate pressed zirconia crowns were found to have a fracture resistance of 9,117.81 ± 727.04 N, compared with 9,240.61 ± 887.21 N for monolithic zirconia crowns, 3,030.18 ± 1,505.83 N for fluorapatite pressed zirconia crowns, and 4,173.94 ± 877.46 N for monolithic lithium disilicate crowns (P = .001). This in vitro study shows that fatigued lithium disilicate pressed zirconia and monolithic zirconia crowns have better fracture resistance than fluorapatite pressed zirconia and monolithic lithium disilicate crowns.

  19. IIW recommendations for the HFMI treatment for improving the fatigue strength of welded joints

    CERN Document Server

    Marquis, Gary B

    2016-01-01

    This book of recommendations presents an overview of High Frequency Mechanical Impact (HFMI) techniques existing today in the market and their proper procedures, quality assurance measures and documentation. Due to differences in HFMI tools and the wide variety of potential applications, certain details of proper treatments and quantitative quality control measures are presented generally. An example of procedure specification as a quality assurance measure is given in the Appendix. Moreover, the book presents procedures for the fatigue life assessment of HFMI-improved welded joints based on nominal stress, structural hot spot stress and effective notch stress. It also considers the extra benefit that has been experimentally observed for HFMI-treated high-strength steels. The recommendations offer proposals on the effect of loading conditions like high mean stress fatigue cycles, variable amplitude loading and large amplitude/low cycle fatigue cycles. Special considerations for low stress concentration welded...

  20. Review of the corrosion fatigue performance of medium to high strength structural steels

    Energy Technology Data Exchange (ETDEWEB)

    Healy, J.; Billingham, J. [Cranfield Univ. (United Kingdom); Stacey, A.; Simpson, R.; Patel, R. [Health and Safety Executive, London (United Kingdom)

    1996-12-01

    Despite the increasing application in recent years of high strength steels in the offshore industry, their use in the fabrication of conventional jacket structures is generally restricted to steels with yield strengths in the range 450--550 MPa and to topside applications. One reason is the uncertainty associated with the performance of these materials and the concern that such steels have inferior fatigue performance compared to conventional structural steels with typical yield strengths of 350 MPa, particularly when welded and cathodically protected. In this paper, published work from Europe, USA and Japan is reviewed to provide a judgment as to the suitability of these higher strength steels for offshore applications. Fatigue crack propagation data for a range of steels in the yield strength range 400--600 MPa are compared with data for conventional BS4360:50D structural steels. Information for parent plate and heat affected zones is included. The influence of environment is examined and test data for in-air, free corrosion, and cathodic protection potentials ranging from {minus}800 to {minus}1100mV (SCE) are considered. The data for parent materials suggest that comparable or slightly improved performance compared with that of structural Grade 50D steels can be obtained in both air and seawater environments. However, the review highlights the combined detrimental influence of high mean stress and overprotection levels, (i.e., {minus}1100mV), which can cause crack growth rates to be increased by a factor of 10 compared with those observed in-air. The results suggest that welding under controlled conditions does not significantly affect fatigue crack propagation in these steels, with similar corrosion fatigue performance and crack growth mechanisms observed in parent material and in the HAZ.

  1. Comparison of Thermal Stability of Dry High-strength Concrete and Wet High-strength Concrete

    Directory of Open Access Journals (Sweden)

    Musorina Tatiana

    2018-01-01

    Full Text Available High-strength concrete is a modern material, which occupies it`s own niche on the construction material market. It is applicable in a large-scale high-rise construction, particularly an underground construction is a frequently used solution for a space saving. Usually underground structure is related to a wet usage environment. Though not all properties of the high-strength concrete are investigated to the full extent. Under adverse climatic conditions of the Russian Federation one of the most important properties for constructional materials is a thermal capacity. Therefore, the main purpose of the paper is to compare a thermal capacity of the high-strength concrete in humid conditions and a thermal capacity of the high-strength concrete in dry operational condition. During the study dependency between thermal capacity and design wall thickness and ambient humidity has to be proven with two experiments. As a result the theoretical relation between thermal capacity characteristic – thermal inertia and wall thickness and ambient humidity was confirmed by the experimental data. The thermal capacity of a building is in direct ratio to the construction thickness. It follows from the experiments and calculations that wet high-strength concrete has less thermal stability.

  2. Comparison of Thermal Stability of Dry High-strength Concrete and Wet High-strength Concrete

    Science.gov (United States)

    Musorina, Tatiana; Katcay, Aleksandr; Selezneva, Anna; Kamskov, Victor

    2018-03-01

    High-strength concrete is a modern material, which occupies it`s own niche on the construction material market. It is applicable in a large-scale high-rise construction, particularly an underground construction is a frequently used solution for a space saving. Usually underground structure is related to a wet usage environment. Though not all properties of the high-strength concrete are investigated to the full extent. Under adverse climatic conditions of the Russian Federation one of the most important properties for constructional materials is a thermal capacity. Therefore, the main purpose of the paper is to compare a thermal capacity of the high-strength concrete in humid conditions and a thermal capacity of the high-strength concrete in dry operational condition. During the study dependency between thermal capacity and design wall thickness and ambient humidity has to be proven with two experiments. As a result the theoretical relation between thermal capacity characteristic - thermal inertia and wall thickness and ambient humidity was confirmed by the experimental data. The thermal capacity of a building is in direct ratio to the construction thickness. It follows from the experiments and calculations that wet high-strength concrete has less thermal stability.

  3. Clarification of strain limits considering the ratcheting fatigue strength of 316FR steel

    International Nuclear Information System (INIS)

    Isobe, Nobuhiro; Sukekawa, Masayuki; Nakayama, Yasunari; Date, Shingo; Ohtani, Tomomi; Takahashi, Yukio; Kasahara, Naoto; Shibamoto, Hiroshi; Nagashima, Hideaki; Inoue, Kazuhiko

    2008-01-01

    The effect of ratcheting on fatigue strength was investigated in order to rationalize the strain limit as a design criterion of commercialized fast reactor systems. Ratcheting fatigue tests were conducted at 550 deg. Duration of the ratchet straining was set for a certain number of strain cycles taking the loading condition of fast reactors into account, and the number of cycles for strain accumulation was defined as the ratchet-expired cycle. Fatigue lives decrease as the accumulated strain by ratcheting increases. Mean stress increased during the ratcheting cycle and its maximum value depended on the accumulated strain and the ratchet-expired cycle. Fatigue life reduction was negligible when the maximum mean stress was less than 25 MPa, corresponding to an accumulated strain of 2.2%. Accumulated strain is limited to 2% in the present design guidelines and this strain limit is considered effective to avoid reducing fatigue life by ratcheting. Microcrack growth behaviors were also investigated in these tests in order to discuss the life reduction mechanisms in ratcheting conditions

  4. Effect of tensile overloads on fatigue crack growth of high strength steel wires

    International Nuclear Information System (INIS)

    Haag, J.; Reguly, A.; Strohaecker, T.R.

    2013-01-01

    Highlights: • A proof load process may be an option to increase the fatigue life of flexible pipelines. • There is possibility to produce plastic deformation at crack tip of tensile armor wires. • Controlled overloads provide effective crack growth retardation. • Crack growth retardation is also evident at higher stress ratios. - Abstract: Fatigue of the tensile armor wires is the main failure mode of flexible risers. Techniques to increase the life of these components are required to improve the processes safety on oil exploration. This work evaluates the crack growth retardation of high strength steel wires used in flexible pipelines. Fracture toughness tests were performed to establish the level of stress intensity factor wherein the wires present significant plastic deformation at the crack tip. The effect of tensile overload on fatigue behavior was assessed by fatigue crack growth testing under constant ΔK control and different overload ratios with two different load ratios. The outcomes show that the application of controlled overloads provides crack retardation and increases the fatigue life of the wires more than 31%. This behavior is also evident at stress ratio of 0.5, in spite of the crack closure effect being minimized by increasing the applied mean stress

  5. Effect of some types of machining processes on beryllium fatigue strength properties

    International Nuclear Information System (INIS)

    Armbruster, M.

    1977-01-01

    The aim of this work, which is sponsored by the French D.G.R.S.T., is to determine a machining process giving both the highest tensile strength and the highest fatigue limit to beryllium parts. A comparison is made of the effects of : mechanical machining, electro discharge machining, electro-chemical machining, electrolytical and chemical polishing, glass shot peening, on the mechanical strength and fatigue limits of samples taken from hot pressed and extruded rods and from cast ingot sheets, either notched or not as required. Complementary examinations are performed principally by fractographic study. The results show that for beryllium, electrochemical machining followed by glass shot peening gives the best results; however mechanical machining with electrolytical polishing followed by glass shot peening are also satisfactory. (author)

  6. Crack initiation characteristics and fatigue property of a high-strength steel in VHCF regime under different stress ratios

    Directory of Open Access Journals (Sweden)

    Xiaolong Liu

    2016-01-01

    Full Text Available Crack initiation characteristics and fatigue property of a high-strength steel in very-high-cycle fatigue (VHCF regime under different stress ratios were investigated in this paper. Fatigue tests were performed at stress ratios of -1, -0.5, 0.1 and 0.3 by using an ultrasonic fatigue testing machine. The difference of S-N data and the characteristics of crack initiation under different stress ratios were examined. It is shown that the magnitude of stress ratio has a substantial effect on the fatigue strength that decreases with the increase of stress ratio. However, the variation tendency of the S-N data from low-cycle fatigue to VHCF regime is similar for the four cases. SEM observations of the fracture surface indicate that fatigue crack initiates from the surface of specimen in low-cycle regime and initiates mostly from the inclusion in the interior of specimen in high-cycle and VHCF regimes, which is irrespective of the state of stress ratio. By means of Focused Ion Beam technique, the samples of crack initiation region were prepared then observed via TEM. The observations show the microscopic morphology of the crack initiation region, showing the different crack initiation characteristics and revealing the mechanism of crack initiation for different stress ratios. Moreover, the effect of inclusion size on fatigue life is discussed with the results showing that the effect of stress ratio and inclusion size on fatigue strength is well described by our proposed formula.

  7. Investigation on electromagnetic characteristics of modeling thermal fatigue cracks in numerical simulation by eddy current testing

    International Nuclear Information System (INIS)

    Wang, Jing; Yusa, Noritaka; Hashizume, Hidetoshi; Pan Hongliang; Kemppainen, Mika; Virkkuen, Iikka

    2012-01-01

    The present study discusses electromagnetic characteristics of modeling thermal fatigue crack in numerical simulation from view point of eddy current testing. Two thermal fatigue cracks introduced into SUS304 stainless steel plates are investigated. Eddy current signals are gathered by a differential plus point probe with several frequencies, 50 kHz, 100 kHz and 400 kHz. In the numerical simulation thermal fatigue crack is modeled as a region with constant width, true profile revealed by results of destructive testing, and uniform conductivity firstly. Further simulations are carried out to consider the possibility of variation of electromagnetic characteristics around the edge of crack. The results show that thermal fatigue cracks should be modeled as an almost nonconductive region no matter how the frequency is utilized. (author)

  8. Formation of thermal fatigue cracks in periodic rapid quenching of metal

    Energy Technology Data Exchange (ETDEWEB)

    Ots, A. [Tallinn Technical University, Thermal Engineering Department, Tallinn (Estonia)

    1998-12-31

    Water lancing is an effective technique for cleaning boiler heating surfaces from ash deposits by burning low-grade fuels with complicated composition of mineral matter. In water cleaning cycles of boiler`s heat transfer surfaces due to rapid quenching destruction of corrosion protective oxide film and formation of thermal fatigue cracks on the outer surface of the tube`s metal occur. The criterion of the thermal fatigue cracks` formation and their growth intensity depend on the character of temperature field in the tube`s metal outer layer. The solution of non-stationary heat conductivity equation for metal rapid quenching conditions is given. The convective heat transfer coefficients from hot metal surface to water jet were established experimentally. Thermal fatigue crack growth intensity was investigated in real boilers` heat transfer surfaces` tubes as well as in laboratory conditions. The formula for predicting thermal fatigue cracks` depth depending on the number of cleaning cycles. (orig.) 5 refs.

  9. The role of elevated temperature exposure on structural evolution and fatigue strength of eutectic AlSi12 alloys

    Czech Academy of Sciences Publication Activity Database

    Konečná, R.; Nicoletto, G.; Kunz, Ludvík; Riva, E.

    2016-01-01

    Roč. 83, č. 1 (2016), s. 24-35 ISSN 0142-1123 Institutional support: RVO:68081723 Keywords : Piston * Al-Si alloy * Elevated temperature * Fatigue strength Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.899, year: 2016

  10. Additional thermal fatigue data on nickel- and cobalt-base superalloys, part 1

    Science.gov (United States)

    Howes, M. A. H.

    1973-01-01

    The fluidized bed technique was used to measure the relative thermal fatigue resistance of twenty-one superalloys. Among the thirty-six variations of composition, solidification method, and surface protection the cycles to cracking differed by two to three orders of magnitude. Some alloys suffered serious weight losses and oxidation. Thermal fatigue data, oxidation, and dimensional changes are reported. The types of superalloys are identified.

  11. Fatigue testing of weldable high strength steels under simulated service conditions

    Science.gov (United States)

    Tantbirojn, Natee

    There have been concerns over the effect of Cathodic Protection (CP) on weldable high strength steels employed in Jack-up production platform. The guidance provided by the Department of Energy HSE on higher strength steels, based on previous work, was to avoid overprotection as this could cause hydrogen embrittlement. However, the tests conducted so far at UCL for the SE702 type high strength steels (yields strength around 690 MPa) have shown that the effect of over protection on high strength steels may not be as severe as previously thought. For this thesis, SE702 high strength steels have been investigated in more detail. Thick (85mm) parent and ground welded plates were tested under constant amplitude in air and seawater with CP. Tests were also conducted on Thick (40mm) T-butt welded plates under variable amplitude loading in air and seawater with two CP levels (-800mV and -1050mV). Different backing materials (ceramic and metallic) for the welding process of the T-butt plates were also investigated. The variable amplitude sequences employed were generated using the Jack-up Offshore Standard load History (JOSH). The fatigue results are presented as crack growth and S/N curves. They were compared to the conventional offshore steel (BS 4360 50D). The results suggested that the fatigue life of the high strength steels was comparable to the BS 4360 50D steels. The effect of increasing the CP was found to be detrimental to the fatigue life but the effect was not large. The effect of CP was less noticeable in T-butt welded plates. However, in general, the effect of overprotection is not as detrimental to the Jack-up steels as previously thought. The load histories generated by JOSH were found to have some unfavourable characteristics. The framework is based on Markov Chain method and pseudo-random number generator for selecting sea-states. A study was carried out on the sequence generated by JOSH. The generated sequences were analysed for their validity for fatigue

  12. Determination of muscle fatigue index for strength training in patients with Duchenne dystrophy

    Directory of Open Access Journals (Sweden)

    Adriano Rodrigues Oliveira

    Full Text Available INTRODUCTION: Muscle weakness is the most prominent impairment in Duchenne muscular dystrophy (DMD and often involves the loss of functional ability as well as other limitations related to daily living. Thus, there is a need to maintain muscle strength in large muscle groups, such as the femoral quadriceps, which is responsible for diverse functional abilities. However, the load and duration of training for such rehabilitation has proven to be a great unknown, mainly due to the undesired appearance of muscle fatigue, which is a severe factor for the injury of muscle fibers. OBJECTIVES: The aim of the present study was to determine a fatigue index by means of surface electromyography (EMG for the parameterization of muscle strengthening physiotherapy training. METHODS: A cross-sectional study (case series was carried out involving four patients with DMD. Three pairs of surface electrodes were placed on the motor point of the Rectus femoris, Vastus lateralis and Vastus medialis of the dominant limb, maintaining the knee at 60º of flexion. The participants were instructed to perform the extension movement of this joint at four strength levels (100%, 80%, 60% and 40% of maximal voluntary isometric contraction. RESULTS: The slope of the linear regression line was used for the determination of the fatigue index, performed by Pearson's test on the median frequency of each strength level. CONCLUSION: Electromyographic measurements of the strength index for muscle training proved to be a simple accessible assessment method, as well as an extremely valuable tool, allowing the design of a muscle strength training program with an individualized load threshold.

  13. The thermal fatigue resistance of H-13 Die Steel for aluminum die casting dies

    Science.gov (United States)

    1982-01-01

    The effects of welding, five selected surface coatings, and stress relieving on the thermal fatigue resistance of H-13 Die Steel for aluminum die casting dies were studied using eleven thermal fatigue specimens. Stress relieving was conducted after each 5,000 cycle interval at 1050 F for three hours. Four thermal fatigue specimens were welded with H-13 or maraging steel welding rods at ambient and elevated temperatures and subsequently, subjected to different post-weld heat treatments. Crack patterns were examined at 5,000, 10,000, and 15,000 cycles. The thermal fatigue resistance is expressed by two crack parameters which are the average maximum crack and the average cracked area. The results indicate that a significant improvement in thermal fatigue resistance over the control was obtained from the stress-relieving treatment. Small improvements were obtained from the H-13 welded specimens and from a salt bath nitrogen and carbon-surface treatment. The other surface treatments and welded specimens either did not affect or had a detrimental influence on the thermal fatigue properties of the H-13 die steel.

  14. Identification of low cycle fatigue parameters of high strength low-alloy (HSLA steel at room temperature

    Directory of Open Access Journals (Sweden)

    S. Bulatović

    2014-10-01

    Full Text Available Low cycle fatigue test was performed in ambient atmosphere at room temperature. Cycle loading of material, in case of High strength low-alloy steel, entails modifications of its properties and in this paper is therefore shown behavior of fatigue life using low cycle fatigue parameters. More precisely, crack initiation life of tested specimens was computed using theory of Coffin-Manson relation during the fatigue loading. The geometry of the stabilized hysteresis loop of welded joint HSLA steel, marked as Nionikral 70, is also analyzed. This stabilized hysteresis loop is very important for determination of materials properties.

  15. Thermal shock and thermal fatigue resistant ZrO2/Al2O3 ceramics in the eutectic composition range. Pt. 1

    International Nuclear Information System (INIS)

    Liu, T.; Dorfschmidt, K.; Oberacker, R.

    1992-01-01

    Thermal shock and thermal fatigue resistant ZrO 2 /Al 2 O 3 ceramics in the eutectic composition range have been prepared and characterized in this work. The microstructures such as chemical composition (Al 2 O 3 -content), stabilizer (Y 2 O 3 , CeO 2 ), porosity, grain size and crack configuration (duplex, dendrite microstructure) have been varied systematically by different processing techniques. Mechanical properties such as Youngs modulus, bending strength, fracture toughness and R-curve behaviour have been investigated. Interrelations between the above microstructures and the mechanical properties have been established. Optimized combination of high toughness and high strength has been reached in crack free, fine-grained Ce-stabilized ZA-materials. On the other hand pronounced inelastic behaviour has been measured by optimization of the crack configuration in the duplex and dendrite microstructures. 6 refs., 1 tab., 10 figs

  16. Influence of non-metallic inclusions on fatigue strength of high manganese steel

    International Nuclear Information System (INIS)

    Maekawa, I.; Shibata, H.; Lee, J.H.; Nishida, Shin-ichi

    1991-01-01

    Six series of high manganese austenitic steel, which contain different inclusion quantity, were prepared. Fatigue experiments, tensile tests and Charpy tests were carried out. Influence of non-metallic inclusion and of temperature on the stress intensity threshold, fatigue crack propagation behavior, elastic-plastic fracture toughness and Charpy value were studied at room temperature and low temperature. In general, strength of this high manganese steel was reduced with increase of inclusion content. Influences of the direction of elongated inclusion with regard to the rolling direction on their strengths were also discussed based on SEM observation and numerical analysis for the stress concentration at a crack tip when an inclusion was near by the tip. According to these results, an inclusion acted as an obstacle to crack propagation for LT specimen. The roughness of fracture surface of ST specimen was larger than that of SL specimen, and the crack growth rate of the former was less than that of the latter. Fatigue life was increased with decrease of temperature, and mechanical parameters such as ΔK th and J 1c were decreased with increase of temperature. The Charpy value decreased clearly with decrease of temperature

  17. Low cycle thermal fatigue testing of beryllium grades for ITER plasma facing components

    Energy Technology Data Exchange (ETDEWEB)

    Watson, R.D.; Youchison, D.L. [Sandia National Labs., Livermore, CA (United States); Dombrowski, D.E. [Brush Wellman, Inc., Cleveland, OH (United States); Guiniatouline, R.N. [Efremov Institute, (Russia); Kupriynov, I.B. [Russian Institute of Inorganic Materials (Russia)

    1996-02-01

    A novel technique has been used to test the relative low cycle thermal fatigue resistance of different grades of US and Russian beryllium, which is proposed as plasma facing armor for fusion reactor first wall, limiter, and divertor components. The 30 kW electron beam test system at Sandia National Laboratories was used to sweep the beam spot along one direction at 1 Hz. This produces a localized temperature ``spike`` of 750{degree}C for each pass of the beam. Large thermal stresses in excess of the yield strength are generated due to very high spot heat flux, 250 MW/m{sup 2}. Cyclic plastic strains on the order of 0.6% produced visible cracking on the heated surface in less than 3000 cycles. An in-vacuo fiber optic borescope was used to visually inspect the beryllium surfaces for crack initiation. Grades of US beryllium tested included: S-65C, S- 65H, S-200F, S-200F-H, SR-200, I-400, extruded high purity, HIP`d spherical powder, porous beryllium (94% and 98% dense), Be/30% BeO, Be/60% BeO, and TiBe{sub 12}. Russian grades included: TGP-56, TShGT, DShG-200, and TShG-56. Both the number of cycles to crack initiation, and the depth of crack propagation, were measured. The most fatigue resistant grades were S-65C, DShG-200, TShGT, and TShG-56. Rolled sheet Be (SR-200) showed excellent crack propagation resistance in the plane of rolling, despite early formation of delamination cracks. Only one sample showed no evidence of surface melting, Extruded (T). Metallographic and chemical analyses are provided. Good agreement was found between the measured depth of cracks and a 2-D elastic-plastic finite element stress analysis.

  18. Low cycle thermal fatigue testing of beryllium grades for ITER plasma facing components

    International Nuclear Information System (INIS)

    Watson, R.D.; Youchison, D.L.; Dombrowski, D.E.; Guiniatouline, R.N.; Kupriynov, I.B.

    1996-01-01

    A novel technique has been used to test the relative low cycle thermal fatigue resistance of different grades of US and Russian beryllium, which is proposed as plasma facing armor for fusion reactor first wall, limiter, and divertor components. The 30 kW electron beam test system at Sandia National Laboratories was used to sweep the beam spot along one direction at 1 Hz. This produces a localized temperature ''spike'' of 750 degree C for each pass of the beam. Large thermal stresses in excess of the yield strength are generated due to very high spot heat flux, 250 MW/m 2 . Cyclic plastic strains on the order of 0.6% produced visible cracking on the heated surface in less than 3000 cycles. An in-vacuo fiber optic borescope was used to visually inspect the beryllium surfaces for crack initiation. Grades of US beryllium tested included: S-65C, S- 65H, S-200F, S-200F-H, SR-200, I-400, extruded high purity, HIP'd spherical powder, porous beryllium (94% and 98% dense), Be/30% BeO, Be/60% BeO, and TiBe 12 . Russian grades included: TGP-56, TShGT, DShG-200, and TShG-56. Both the number of cycles to crack initiation, and the depth of crack propagation, were measured. The most fatigue resistant grades were S-65C, DShG-200, TShGT, and TShG-56. Rolled sheet Be (SR-200) showed excellent crack propagation resistance in the plane of rolling, despite early formation of delamination cracks. Only one sample showed no evidence of surface melting, Extruded (T). Metallographic and chemical analyses are provided. Good agreement was found between the measured depth of cracks and a 2-D elastic-plastic finite element stress analysis

  19. Fatigue strength assessment of the cruciform fillet welded joints using hot-spot stress approach

    International Nuclear Information System (INIS)

    Kim, Dae Jin; Koo, Jae Mean; Seok, Chang Sung; Seo, Jung Won; Goo, Byeong Choon

    2005-01-01

    In this study, fatigue tests to obtain S-N curves and FE analyses to obtain structural stress concentration factors were conducted for the two types of cruciform fillet welded joints, that is, load-carrying and non load-carrying types. Then we changed the obtained S-N curve of load-carrying joint to that based on hot-spot stress. As a result, the S-N curve of load-carrying joint based on hot-spot stress was almost exactly coincided with that of non load-carrying joint based on nominal stress. So we have concluded that the fatigue strength of a welded joint with different geometry from the non load-carrying cruciform joint could be estimated by the structural stress concentration factor obtained by considering the stress distributions along the expected crack path

  20. Viscoelastic behaviour and static fatigue strength of glass/epoxy composites. Influence of hydrothermal ageing

    International Nuclear Information System (INIS)

    Chateauminois, Antoine

    1991-01-01

    As ageing strength of composites appears to be one of the main criteria of their durability, this research thesis addresses the hydrothermal ageing of unidirectional glass/epoxy composites used for load-bearing structures. After having presented the used materials (epoxy matrix, reinforcement, composite elaboration), the author present the experimental techniques: viscoelastic analysis, three-point bend static fatigue test, coupled gravimetry and calorimetry, and thermogravimetry. In the next parts, the author reports the study of water sorption processes (bibliographical study, experimental study of water sorption kinetics, experimental study of interfacial diffusion within the composite), the study of plasticizing phenomena (methodology of study of plasticizing phenomena, study of the modifications of the linear viscoelastic behaviour in the glass transition region and at room temperature, relationship between plasticizing and fatigue mechanical properties by fracture studies), and the study of irreversible degradation and damage mechanisms

  1. Tensile and fatigue strength properties of Kevlar 29 aramid/epoxy unidirectional composites

    Energy Technology Data Exchange (ETDEWEB)

    Zweben, C.

    1981-07-22

    Static and fatigue tensile strength properties of filament wound undirectional Kevlar 29/epoxy, typical of filament wound material used in flywheel rotors, were studied. Machining techniques were developed to minimize fiber fuzzing on edges. The static modulus, normalized to 70% fiber volume fraction is 8.87 x 10/sup 6/ psi. The major Poisson's ratio is 0.37. The static composite tensile strength, normalized to 70% fiber volume fraction is 200 x 10/sup 3/ psi, corresponding to a fiber stress at failure of 286 x 10/sup 3/ psi, which is good for materials having a very high fiber volume fraction. The S-N curve for R = 0.7 was found to be quite flat. Although the techniques used in this program had previously been employed successfully to study the fatigue behavior of Kevlar 29/epoxy and Kevlar 49/epoxy unidirectional materials, we were unable to overcome the persistent problem of cohesive material failure in the tab regions. The apparent reason for this is the very low interlaminar shear strength of the filament wound material. 16 figures.

  2. Isometric quadriceps strength determines sailing performance and neuromuscular fatigue during an upwind sailing emulation.

    Science.gov (United States)

    Bourgois, Jan G; Callewaert, Margot; Celie, Bert; De Clercq, Dirk; Boone, Jan

    2016-01-01

    This study investigates the physiological responses to upwind sailing on a laser emulation ergometer and analyses the components of the physical profile that determine the physiological responses related to sailing level. Ten male high-level laser sailors performed an upwind sailing test, incremental cycling test and quadriceps strength test. During the upwind sailing test, heart rate (HR), oxygen uptake, ventilation, respiratory exchange ratio, rating of perceived exertion (RPE) and lactate concentration were measured, combined with near-infrared spectroscopy (NIRS) and electromyography (EMG) registration of the M. Vastus lateralis. Repeated measures ANOVA showed for the cardio-respiratory, metabolic and muscles responses (mean power frequency [MPF], root mean square [RMS], deoxy[Hb+Mb]) during the upwind sailing test an initial significant increase followed by a stabilisation, despite a constant increase in RPE. Stepwise regression analysis showed that better sailing level was for 46.5% predicted by lower MPF decrease. Lower MPF decrease was for 57.8% predicted by a higher maximal isometric quadriceps strength. In conclusion, this study indicates that higher sailing level was mainly determined by a lower rate of neuromuscular fatigue during the upwind sailing test (as indicated by MPF decrease). Additionally, the level of neuromuscular fatigue was mainly determined by higher maximal isometric quadriceps strength stressing the importance of resistance training in the planning of training.

  3. Welding Residual Stress Analysis and Fatigue Strength Assessment at Elevated Temperature for Multi-pass Dissimilar Material Weld Between Alloy 617 and P92 Steel

    Science.gov (United States)

    Lee, Juhwa; Hwang, Jeongho; Bae, Dongho

    2018-03-01

    In this paper, welding residual stress analysis and fatigue strength assessment were performed at elevated temperature for multi-pass dissimilar material weld between Alloy 617 and P92 steel, which are used in thermal power plant. Multi-pass welding between Alloy 617 and P92 steel was performed under optimized welding condition determined from repeated pre-test welding. In particular, for improving dissimilar material weld-ability, the buttering welding technique was applied on the P92 steel side before multi-pass welding. Welding residual stress distribution at the dissimilar material weld joint was numerically analyzed by using the finite element method, and compared with experimental results which were obtained by the hole-drilling method. Additionally, fatigue strength of dissimilar material weld joint was assessed at the room temperature (R.T), 300, 500, and 700 °C. In finite element analysis results, numerical peak values; longitudinal (410 MPa), transverse (345 MPa) were higher than those of experiments; longitudinal (298 MPa), transverse (245 MPa). There are quantitatively big differences between numerical and experimental results, due to some assumption about the thermal conductivity, specific heat, effects of enforced convection of the molten pool, dilution, and volume change during phase transformation caused by actual shield gas. The low fatigue limit at R.T, 300 °C, 500 °C and 700 °C was assessed to be 368, 276, 173 and 137 MPa respectively.

  4. Surface Studies of Ultra Strength Drilling Steel after Corrosion Fatigue in Simulated Sour Environment

    Energy Technology Data Exchange (ETDEWEB)

    M. Ziomek-Moroz; J.A. Hawk; R. Thodla; F. Gui

    2012-05-06

    The Unites States predicted 60% growth in energy demand by 2030 makes oil and natural gas primary target fuels for energy generation. The fact that the peak of oil production from shallow wells (< 5000 m) is about to be reached, thereby pushing the oil and natural gas industry into deeper wells. However, drilling to depths greater than 5000 m requires increasing the strength-to weight ratio of the drill pipe materials. Grade UD-165 is one of the ultra- high yield strength carbon steels developed for ultra deep drilling (UDD) activities. Drilling UDD wells exposes the drill pipes to Cl{sup -}, HCO{sub 3}{sup -}/CO{sub 3}{sup 2-}, and H{sub 2}S-containig corrosive environments (i.e., sour environments) at higher pressures and temperatures compared to those found in conventional wells. Because of the lack of synergism within the service environment, operational stresses can result in catastrophic brittle failures characteristic for environmentally assisted cracking (EAC). Approximately 75% of all drill string failures are caused by fatigue or corrosion fatigue. Since there is no literature data on the corrosion fatigue performance of UD-165 in sour environments, research was initiated to better clarify the fatigue crack growth (FCGR) behavior of this alloy in UDD environments. The FCGR behavior of ultra-strength carbon steel, grade UD-165, was investigated by monitoring crack growth rate in deaerated 5%NaCl solution buffered with NaHCO{sub 3}/Na{sub 2}CO{sub 3} and in contact with H{sub 2}S. The partial pressure of H{sub 2}S (p{sub H2S}) was 0.83 kPa and pH of the solution was adjusted by NaOH to 12. The fatigue experiments were performed at 20 and 85 C in an autoclave with surface investigations augmented by scanning electron microscopy (SEM) and energy dispersive x-ray (EDX) spectroscopy. In this study, research focused on surface analyses supported by the fatigue crack growth rate measurements. Fig. 1 shows an SEM micrograph of the crack that propagated from the

  5. Comparison of the decrease in strength between hamstrings and quadriceps during isokinetic fatigue testing in semiprofessional soccer players.

    Science.gov (United States)

    Sangnier, S; Tourny-Chollet, C

    2007-11-01

    An imbalance in the agonist/antagonist ratio has been identified as a pathologic factor. Using an isokinetic dynamometer, several studies have investigated the loss of quadriceps strength due to fatigue, but few have explored this phenomenon in the hamstrings. This study assessed the decline in strength of the hamstring and quadriceps muscles with fatigue. The goal was to determine whether a divergence in the decline in strength occurs that would affect the hamstring to quadriceps ratio of endurance. Twenty-seven professional soccer players were selected for endurance testing to evaluate fatigue on an isokinetic dynamometer. The decline in hamstring strength was significantly greater than that of the quadriceps after 15 repetitions for the dominant leg and after 40 repetitions for the nondominant leg. This study also revealed a decline in the endurance ratio compared with the maximal strength ratio in the dominant leg after 30 repetitions. In fatigue states, the decline in hamstring strength diverges from that of the quadriceps in both legs. This difference in resistance to fatigue provokes an imbalance that may affect the stabilizing function of the thigh muscles. These results can be considered as indicators of an increased risk of injury during exhausting effort.

  6. Calculation of low-cycle fatigue in accordance with the national standard and strength codes

    Science.gov (United States)

    Kontorovich, T. S.; Radin, Yu. A.

    2017-08-01

    Over the most recent 15 years, the Russian power industry has largely relied on imported equipment manufactured in compliance with foreign standards and procedures. This inevitably necessitates their harmonization with the regulatory documents of the Russian Federation, which include calculations of strength, low cycle fatigue, and assessment of the equipment service life. An important regulatory document providing the engineering foundation for cyclic strength and life assessment for high-load components of the boiler and steamline of a water/steam circuit is RD 10-249-98:2000: Standard Method of Strength Estimation in Stationary Boilers and Steam and Water Piping. In January 2015, the National Standard of the Russian Federation 12952-3:2001 was introduced regulating the issues of design and calculation of the pressure parts of water-tube boilers and auxiliary installations. Thus, there appeared to be two documents simultaneously valid in the same energy field and using different methods for calculating the low-cycle fatigue strength, which leads to different results. In this connection, the current situation can lead to incorrect ideas about the cyclic strength and the service life of high-temperature boiler parts. The article shows that the results of calculations performed in accordance with GOST R 55682.3-2013/EN 12952-3: 2001 are less conservative than the results of the standard RD 10-249-98. Since the calculation of the expected service life of boiler parts should use GOST R 55682.3-2013/EN 12952-3: 2001, it becomes necessary to establish the applicability scope of each of the above documents.

  7. Static, Fire and Fatigue Tests of Ultra High-Strength Fibre Reinforced Concrete and Ribbed Bars

    DEFF Research Database (Denmark)

    Hansen, Lars Pilegaard; Heshe, Gert

    2001-01-01

    A new building system has been developed during the last 10 years. This new system consists of a column / slab system with 6 x 6 m distance between the columns. The slabs are precast concrete elements of size 2.9 x 5.9 m connected through joints of ultra high strength fibre reinforced concrete...... tests of tensile specimens consisting of reinforcing bars embedded in Densit Joint Cast ®. The objective of these fatigue tests is to show that the system / connection can presumably also be used in structures subjected to dominant time- varying loads and thus for example in earthquake regions....

  8. Evaluation of Variation in Residual Strength of Carbon Fiber Reinforced Plastic Plate with a Hole Subjected to Fatigue Load

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sang Young; Kang, Min Sung; Koo, Jae Mean; Seok, Chang Sung [Sungkyunkwan University, Seoul (Korea, Republic of)

    2010-10-15

    CFRP (Carbon Fiber Reinforced Plastic) has received considerable attention in various fields as a structural material, because of its high specific strength, high specific stiffness, excellent design flexibility, favorable chemical properties, etc. Most products consisting of several parts are generally assembled by mechanical joining methods (using rivets, bolts, pins, etc.). Holes must be drilled in the parts to be joined, and the strength of the components subjected to static and fatigue loads caused by stress concentration must be decreased. In this study, we experimentally evaluated the variation in the residual strength of a holenotched CFRP plate subjected to fatigue load. We repeatedly subjected the hole-notched specimen to fatigue load for a certain number of cycles, and then we investigated the residual strength of the hole-notched specimen by performing the fracture test. From the results of the test, we can observe the initiation of a directional crack caused by the applied fatigue load. Further, we observed that the residual strength increases with a decrease in the notch effect due to this crack. It was evaluated that the residual strength increases to a certain level and subsequently decreases. This variation in the residual strength was represented by a simple equation by using a model of the decrease in residual strength for plain plate, which was developed by Reifsnider and a stress redistribution model for hole-notched plate, which was developed by Yip.

  9. Evaluation of Variation in Residual Strength of Carbon Fiber Reinforced Plastic Plate with a Hole Subjected to Fatigue Load

    International Nuclear Information System (INIS)

    Kim, Sang Young; Kang, Min Sung; Koo, Jae Mean; Seok, Chang Sung

    2010-01-01

    CFRP (Carbon Fiber Reinforced Plastic) has received considerable attention in various fields as a structural material, because of its high specific strength, high specific stiffness, excellent design flexibility, favorable chemical properties, etc. Most products consisting of several parts are generally assembled by mechanical joining methods (using rivets, bolts, pins, etc.). Holes must be drilled in the parts to be joined, and the strength of the components subjected to static and fatigue loads caused by stress concentration must be decreased. In this study, we experimentally evaluated the variation in the residual strength of a holenotched CFRP plate subjected to fatigue load. We repeatedly subjected the hole-notched specimen to fatigue load for a certain number of cycles, and then we investigated the residual strength of the hole-notched specimen by performing the fracture test. From the results of the test, we can observe the initiation of a directional crack caused by the applied fatigue load. Further, we observed that the residual strength increases with a decrease in the notch effect due to this crack. It was evaluated that the residual strength increases to a certain level and subsequently decreases. This variation in the residual strength was represented by a simple equation by using a model of the decrease in residual strength for plain plate, which was developed by Reifsnider and a stress redistribution model for hole-notched plate, which was developed by Yip

  10. Thermal Transport in High-Strength Polymethacrylimide (PMI) Foam Insulations

    Science.gov (United States)

    Qiu, L.; Zheng, X. H.; Zhu, J.; Tang, D. W.; Yang, S. Y.; Hu, A. J.; Wang, L. L.; Li, S. S.

    2015-11-01

    Thermal transport in high-strength polymethacrylimide (PMI) foam insulations is described, with special emphasis on the density and temperature effects on the thermal transport performance. Measurements of the effective thermal conductivity are performed by a freestanding sensor-based 3ω method. A linear relationship between the density and the effective thermal conductivity is observed. Based on the analysis of the foam insulation morphological structures and the corresponding geometrical cell model, the quantitative contribution of the solid conductivity and the gas conductivity as well as the radiative conductivity to the total effective thermal conductivity as a function of the density and temperature is calculated. The agreement between the curves of the results from the developed model and experimental data indicate the model can be used for PMI foam insulating performance optimization.

  11. Effect of electrical pulse treatment on the thermal fatigue resistance of bionic compacted graphite cast iron processed in water

    International Nuclear Information System (INIS)

    Liu, Yan; Zhou, Hong; Su, Hang; Yang, Chunyan; Cheng, Jingyan; Zhang, Peng; Ren, Luquan

    2012-01-01

    Highlights: ► Electrical pulse treatment can reduce cracks on bionic units before thermal fatigue tests. ► Electrical pulse treatment can reduce crack sources during thermal fatigue tests. ► Thermal fatigue resistance of bionic units processed in water is enhanced. ► Thermal fatigue resistance of bionic CGI processed in water is improved. -- Abstract: In order to further enhance the thermal fatigue resistance of bionic compacted graphite cast iron (CGI) which is processed by laser in water, the electrical pulse treatment is applied to improve the thermal fatigue resistance of bionic units. The results show that the electrical pulse treatment causes the supersaturated carbon atoms located in the lattice of austenite to react with the iron atoms to form the Fe 3 C. The microstructures of the bionic units processed in water are refined by the electrical pulse treatment. The cracks on the bionic units are reduced by the electrical pulse treatment before the thermal fatigue tests; and during the tests, the thermal fatigue resistance of bionic units is therefore enhanced by reducing the crack sources. By this way, the thermal fatigue resistance of bionic CGI processed in water is improved.

  12. Effects of pulse current stimulation on the thermal fatigue crack propagation behavior of CHWD steel

    International Nuclear Information System (INIS)

    Lin, H.Q.; Zhao, Y.G.; Gao, Z.M.; Han, L.G.

    2008-01-01

    The fatigue crack propagating behaviors of cast hot working die (CHWD) steel untreated and treated by an electric current in the intermediate stage of thermal fatigue were investigated in the present study. The circle/elliptical heating affected zone (HAZ) was formed ahead of the notch tip on the fatigued specimens after pulse electric current stimulation. Both SEM observation and X-ray diffraction analysis revealed that pulse electric current stimulation refined grains/subgrains in the HAZs. With the prolonging of discharging duration, the grains/subgrains decreased in size and the dislocation density and microhardness increased gradually. The grain refinement and dislocation density increase played an important role in the material strengthening, which inevitably enhanced the propagation resistance and delayed the propagation of thermal fatigue cracks. Therefore, the pulse electric current stimulation was an effective method to improve the service lifetime of die material

  13. Reduction factors for creep strength and fatigue life of modified 9Cr-1 Mo steel weldments

    International Nuclear Information System (INIS)

    Blass, J.J.; Battiste, R.L.; O'Connor, D.G.

    1991-01-01

    This paper reports on the provisions of ASME B and PV code Case N-47 currently include reduction factors for creep strength and fatigue life of weldments. To provide experimental confirmation of such factors for modified 9 Cr-1 Mo steel, tests of tubular specimens were conducted at 538 degrees C (1000 degrees F). Three creep-rupture specimens with longitudinal welds were tested in tension; and, of three with circumferential welds, two were tested in tension and one in torsion. In each specimen with a circumferential weld, a nonuniform axial distribution of strain was easily visible. The test results were compared to an existing empirical model of creep-rupture life. For the torsion test, the comparison was based on a definition of equivalent normal stress recently adopted in code Case N-47. some 27 fatigue specimens, with longitudinal, circumferential, or no welds, were tested under axial or torsional strain control. In specimens with welds, fatigue cracking initiated at fusion lines. In axial tests cracks grew in the circumferential direction, and in torsional tests cracks grew along fusion lines

  14. Thermal fatigue damage evaluation of a PWR NPP steam generator injection nozzle model subjected to thermal stratification phenomenon

    International Nuclear Information System (INIS)

    Leite da Silva, Luiz; Rodrigues Mansur, Tanius; Cimini Junior, Carlos Alberto

    2011-01-01

    Thermal stratification phenomenon with the same thermodynamic steam generator (SG) injection nozzle parameters was simulated. After 41 experiments, the experimental section was dismantled; cut and specimens were made of its material. Other specimens were made of the preserved pipe material. By comparing their fatigue tests results, the pipe material damage was evaluated. The water temperature layers and also the outside pipe wall temperatures were measured at the same level. Strains outside the pipe in 7 positions were measured. The experimental section develops thermal stratified flows, stresses and strains caused enlargement of material grain size and reduction in fatigue life.

  15. Experimental investigation of high cycle thermal fatigue in a T-junction piping system

    Energy Technology Data Exchange (ETDEWEB)

    Selvam, P. Karthick; Kulenovic, Rudi; Laurien, Eckart [Stuttgart Univ. (Germany). Inst. of Nuclear Technology and Energy Systems (IKE)

    2015-10-15

    High cycle thermal fatigue damage of structure in the vicinity of T-junction piping systems in nuclear power plants is of importance. Mixing of coolant streams at significant temperature differences causes thermal fluctuations near piping wall leading to gradual thermal degradation. Flow mixing in a T-junction is performed. The determined factors result in bending stresses being imposed on the piping system ('Banana effect').

  16. The effect of post material on the characteristic strength of fatigued endodontically treated teeth.

    Science.gov (United States)

    Pereira, Jefferson Ricardo; do Valle, Accácio Lins; Shiratori, Fabio Kenji; Ghizoni, Janaina Salomon; Bonfante, Estevam Augusto

    2014-11-01

    The biomechanical properties of post systems may become more important as the amount of remaining tooth structure decreases, thus different materials may influence the characteristic strength of fatigued endodontically treated teeth. The purpose of this study was to assess the characteristic strength and probability of survival of endodontically treated teeth restored with different intraradicular post systems. Forty human maxillary canines with similar root lengths were randomly divided into 4 groups (n=10): cast post and core, stainless-steel prefabricated post, carbon-fiber post, and glass-fiber post. Cores and metallic crowns were fabricated for all specimens. Restored teeth were exposed to mechanical fatigue (250,000 cycles) in a controlled chewing simulator. Each intact specimen was mounted in a special device and aligned at a 45-degree angle to the long axis of the tooth. A universal testing machine was used to apply a static load at a crosshead speed of 0.5 mm/min until specimen failure. The maximum value was recorded in newtons (N). Probability Weibull curves (2-sided 90% confidence bounds) were calculated for each group, and a probability of survival as a function of load at failure was plotted for the groups. A significantly higher characteristic strength was observed for groups carbon-fiber post (755.82 N) and cast post and core (750.6 N) (P<.05) compared with glass-fiber post (461.35 N) and stainless-steel prefabricated post (524.78 N) groups. All the roots in the cast post and core group demonstrated catastrophic fracture, whereas the remaining groups had no root fractures. Prefabricated posts made of glass fiber and stainless steel showed significantly lower characteristic strength and probability of survival than cast post and core, whereas crowns with carbon-fiber posts presented a single load similar to the fracture values of cast posts. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All

  17. Fatigue strength of inconel 625 plate and weldments used in the DIII-D configuration vacuum vessel

    Science.gov (United States)

    Trester, P. W.; Kaae, J. L.; Gallix, R.

    1985-08-01

    The Doublet III-D vacuum vessel will enable fusion experiments with large dee-configuration plasmas in the tokamak device at GA Technologies Inc. The vessel is a welded structure of the Ni-Cr-Mo-Nb alloy Inconel 625 in the form of mill-annealed plate and sheet. An emphasis was placed on specifying material with small grain size to enhance fatigue resistance. Fatigue strength was determined by tension-compression axial strain cycling of specimens excised from stock plate of 25 mm thickness. In addition tests were conducted on gas-tungsten-arc weldments. The strain ranges and the resulting alternating stresses, which produced fatigue lives between 10 3 and 10 6 cycles, were determined in the test program. Comparisons are presented with published data obtained using the rotating-beam test method. A discussion is also presented on the effect of the grain size on fatigue strength.

  18. Remote laser cutting of CFRP: influence of the edge quality on fatigue strength

    Science.gov (United States)

    Stock, Johannes W.; Zaeh, Michael F.; Spaeth, Justinian P.

    2014-02-01

    The additional weight of the batteries in electric cars can be compensated by using carbon fiber reinforced plastics (CFRP) for structural parts of the passenger cell. Various machining processes for CFRP are currently subject to investigations. Milling and abrasive waterjet cutting implicate fiber pull out or delamination and, thus, do not thoroughly meet the requirements for mass production. Despite this, laser beam cutting has a great potential in large scale cutting of CFRP and is a predominant research topic. Remote laser beam cutting especially provides a good cut surface quality. Currently, the correlation between cutting parameters and edge quality is not sufficiently known. In particular, studies on the dynamic strength of remote laser cut parts are missing. Therefore, fatigue testing was performed with specimens cut by laser radiation and the results were compared with others made by milling and abrasive waterjet cutting. With these experiments, a comparable study of the different methods of CFRP cutting was achieved. The influence of both the heat affected zone (HAZ) and of defects like micro-fissures on the fatigue strength were evaluated.

  19. Back muscle strength and fatigue in healthy and chronic low back pain subjects: a comparative study of 3 assessment protocols.

    Science.gov (United States)

    da Silva, Rubens A; Arsenault, A Bertrand; Gravel, Denis; Larivière, Christian; de Oliveira, Eros

    2005-04-01

    To compare the sensitivity of 3 different back test protocols in measuring differences in strength and fatigue between subjects with and without chronic low back pain (CLBP). Descriptive study using a repeated-measures design. A research laboratory within a rehabilitation center. Eighteen healthy subjects and 13 subjects with CLBP were assessed in a single session to compare the 3 protocols. The protocols were an upright position test (UPP), a semicrouched lifting test (LIF), and the Sorensen fatigue test. Not applicable. Moments of force and surface electromyography were recorded bilaterally from 4 homologous back muscles while the subjects performed static trunk extension efforts for each protocol. Fatigue was quantified by the slopes of the linear regression of electromyography time-series. The back muscle fatigue and strength scores did not differ significantly for the 2 subject groups for any of the 3 protocols. The electromyography fatigue indices revealed that the Sorensen fatigue test and UPP produced more fatigue in the back muscles than the LIF. It was impossible to specify which protocol is more sensitive to low back status because no between-group difference was observed for any of the 3 tests.

  20. Spray cast Al-Si base alloys for stiffness and fatigue strength requirements

    International Nuclear Information System (INIS)

    Courbiere, M.; Mocellin, A.

    1993-01-01

    Hypereutectic AlSiFe spray-cast alloys exhibit properties similar to those of metal-matrix composite (MMC's) : high Young's modulus and a low coefficient of thermal expansion. These physical properties can be adjusted by changing the Si content of the alloy. The refinement of the microstructure is produced by formation of a large amount of nuclei in the spray. Consolidation done by extrusion (bars, tubes or profiles) and/or forging leads to high mechanical properties, especially very good dynamic properties. High fatigue properties coupled with high modulus, good high temperature behaviour and low thermal expansion, allow their use for applications in the automotive industry. In opposition to MMC's, these materials present the advantage of easy recycling and easy machinability as it is the case for the conventional AlSi alloys. The low oxygen content allows quality joining with conventional arc welding techniques. (orig.)

  1. Effects of striated laser tracks on thermal fatigue resistance of cast iron samples with biomimetic non-smooth surface

    International Nuclear Information System (INIS)

    Tong, Xin; Zhou, Hong; Liu, Min; Dai, Ming-jiang

    2011-01-01

    In order to enhance the thermal fatigue resistance of cast iron materials, the samples with biomimetic non-smooth surface were processed by Neodymium:Yttrium Aluminum Garnet (Nd:YAG) laser. With self-controlled thermal fatigue test method, the thermal fatigue resistance of smooth and non-smooth samples was investigated. The effects of striated laser tracks on thermal fatigue resistance were also studied. The results indicated that biomimetic non-smooth surface was benefit for improving thermal fatigue resistance of cast iron sample. The striated non-smooth units formed by laser tracks which were vertical with thermal cracks had the best propagation resistance. The mechanisms behind these influences were discussed, and some schematic drawings were introduced to describe them.

  2. Plasma immersion ion implantation on 15-5PH stainless steel: influence on fatigue strength and wear resistance

    Science.gov (United States)

    Bonora, R.; Cioffi, M. O. H.; Voorwald, H. J. C.

    2017-05-01

    Surface improvement in steels is of great interest for applications in industry. The aim of this investigation is to study the effect of nitrogen ion implantation on the axial fatigue strength and wear resistance of 15-5 PH stainless steel. It is well know that electroplated coatings, which are used to improve abrasive wear and corrosion properties, affects negatively the fatigue strength. It is also important to consider requirements to reduce the use of coated materials with electroplated chromium and cadmium, that produce waste, which is harmful to health and environment. The HVOF (High velocity oxygen fuel) process provides hardness, wear strength and higher fatigue resistance in comparison to electroplated chromium. Plasma immersion ion implantation has been used to enhance the hardness, wear, fatigue and corrosion properties of metals and alloys. In the present research the fatigue life increased twice for 15-5 PH three hours PIII treated in comparison to base material. From the abrasive wear tests a lower pin mass reduction was observed, associated to the superficial treatments. The improvement of fatigue and mechanical performance is attributed to a combination of nitrides phase structure and compressive residual stresses during the PIII treatment.

  3. Effect of ratchet strain on fatigue and creep–fatigue strength of Mod.9Cr–1Mo steel

    International Nuclear Information System (INIS)

    Ando, Masanori; Isobe, Nobuhiro; Kikuchi, Koichi; Enuma, Yasuhiro

    2012-01-01

    Highlights: ► Uniaxial fatigue and creep–fatigue tests with superimposed strain were performed. ► Variety of superimposed strain were applied as ratchet strain in the tests. ► Effect of superimposed strain on fatigue and creep–fatigue life is negligible. ► A cyclic softening character reducing the effect of superimposed strain. - Abstract: The effect of ratcheting deformation on fatigue and creep–fatigue life in Mod.9Cr–1Mo steel was investigated. Uniaxial fatigue and creep–fatigue testing with superimposed strain were performed to evaluate the effect of ratcheting deformation on the failure cycle. In a series of tests, a specific amount of superimposed strain was accumulated in each cycle. The accumulated strain as ratcheting deformation, cycles to reach the accumulated strain, and test temperatures were varied in the tests. In the fatigue tests with superimposed strain at 550 °C, slight reductions of failure lives were observed. All of the numbers of cycles to failure in the fatigue tests with superimposed strain were within a factor of 1.5 of that of the fatigue test without superimposed strain at 550 °C. The apparent relationship between failure cycles and testing parameters was not observed. In fatigue tests with superimposed strain at 550 °C, maximum mean stress was insignificant and generated in early cycles because Mod.9Cr–1Mo steel exhibits cyclic softening characteristics. It was assumed that suppression of mean stress generation by cyclic softening reduces the effect of ratcheting strain. Conversely, failure lives were increased by accumulated strain in the test conducted at 450 °C because of stress–strain hysteresis loop shrinkage caused by cyclic softening induced by the accumulated strain. In the creep–fatigue tests with superimposed strain, test results indicated that the accumulated stain was negligible. It was concluded that the effect of ratcheting deformation on fatigue and creep–fatigue life is negligible as long

  4. Residual strength and crack propagation tests on C-130 airplane center wings with service-imposed fatigue damage

    Science.gov (United States)

    Snider, H. L.; Reeder, F. L.; Dirkin, W. J.

    1972-01-01

    Fourteen C-130 airplane center wings, each containing service-imposed fatigue damage resulting from 4000 to 13,000 accumulated flight hours, were tested to determine their fatigue crack propagation and static residual strength characteristics. Eight wings were subjected to a two-step constant amplitude fatigue test prior to static testing. Cracks up to 30 inches long were generated in these tests. Residual static strengths of these wings ranged from 56 to 87 percent of limit load. The remaining six wings containing cracks up to 4 inches long were statically tested as received from field service. Residual static strengths of these wings ranged from 98 to 117 percent of limit load. Damage-tolerant structural design features such as fastener holes, stringers, doublers around door cutouts, and spanwise panel splices proved to be effective in retarding crack propagation.

  5. Metallurgical investigation of 2 austenitic stainless steel sodium mixers cracked in service by thermal fatigue

    International Nuclear Information System (INIS)

    Donati, J.R.; Keroulas, F.de; Masse, J.

    1979-01-01

    Two sodium mixers in the sodium heated steam generator test circuit at the EDF Renardieres centre developed leaks after approximately 7,000 hours operation under power. In both cases the investigation found cracking due to plastic fatigue caused by stresses of thermal origin. In one case the damage is explained solely by the size of the temperature oscillations; in the other case, unfavourable geometry reduced the duration of the initiation phase. Different types of cracking characteristic of thermal fatigue in sodium are presented. (author)

  6. Testing of thermal fatigue resistance of tools and rolls for hot working

    Science.gov (United States)

    Terčelj, Milan; Fazarinc, Matevž; Kugler, Goran

    2017-09-01

    In the present contribution two tests for thermal fatigue testing, which have been developed in our group, are presented. First test has provided internal cooling system of sample, while second has external cooling. For both tests heating and cooling of samples are computer guided that enables very reliable results of testing. The first test is more appropriate for testing the base material, i.e. roll cast irons, roll steels, tool steels. The second test is more appropriate for experiments that are aimed for selection of appropriate tool surface treatment, i.e. laser cladding, nitriding, coating, etc., and to compare and to achieve improved resistance against thermal fatigue of produced surface layers.

  7. Influence of frequency on shear fatigue strength of resin composite to enamel bonds using self-etch adhesives.

    Science.gov (United States)

    Takamizawa, Toshiki; Scheidel, Donal D; Barkmeier, Wayne W; Erickson, Robert L; Tsujimoto, Akimasa; Latta, Mark A; Miyazaki, Masashi

    2016-09-01

    The purpose of this study was to determine the influence of different frequency rates on of bond durability of self-etch adhesives to enamel using shear fatigue strength (SFS) testing. A two-step self-etch adhesive (OX, OptiBond XTR), and two single step self-etch adhesives (GB, G-ӕnial Bond and SU, Scotchbond Universal) were used in this study. The shear fatigue strength (SFS) to enamel was obtained. A staircase method was used to determine the SFS values with 50,000 cycles or until failure occurred. Fatigue testing was performed at frequencies of 5Hz, 10Hz, and 20Hz. For each test condition, 30 specimens were prepared for the SFS testing. Regardless of the bond strength test method, OX showed significantly higher SFS values than the two single-step self-etch adhesives. For each of the three individual self-etch adhesives, there was no significant difference in SFS depending on the frequency rate, although 20Hz results tended to be higher. Regardless of the self-etch adhesive system, frequencies of 5Hz, 10Hz, and 20Hz produced similar results in fatigue strength of resin composite bonded to enamel using 50,000 cycles or until bond failure. Accelerated fatigue testing provides valuable information regarding the long term durability of resin composite to enamel bonding using self-etch adhesive system. Copyright © 2016 Elsevier Ltd. All rights reserved.

  8. The origins of Asteroidal rock disaggregation: Interplay of thermal fatigue and microstructure

    Science.gov (United States)

    Hazeli, Kavan; El Mir, Charles; Papanikolaou, Stefanos; Delbo, Marco; Ramesh, K. T.

    2018-04-01

    The distributions of size and chemical composition in regolith on airless bodies provide clues to the evolution of the solar system. Recently, the regolith on asteroid (25143) Itokawa, visited by the JAXA Hayabusa spacecraft, was observed to contain millimeter to centimeter sized particles. Itokawa boulders commonly display well-rounded profiles and surface textures that appear inconsistent with mechanical fragmentation during meteorite impact; the rounded profiles have been hypothesized to arise from rolling and movement on the surface as a consequence of seismic shaking. This investigation provides a possible explanation of these observations by exploring the primary crack propagation mechanism during thermal fatigue of a chondrite. Herein, we present the evolution of the full-field strains on the surface as a function of temperature and microstructure, and examine the crack growth during thermal cycling. Our experimental results demonstrate that thermal-fatigue-driven fracture occurs under these conditions. The results suggest that the primary fatigue crack path preferentially follows the interfaces between monominerals, leaving the minerals themselves intact after fragmentation. These observations are explained through a microstructure-based finite element model that is quantitatively compared with our experimental results. These results on the interactions of thermal fatigue cracking with the microstructure may ultimately allow us to distinguish between thermally induced fragments and impact products.

  9. Effect of additional holes on transient thermal fatigue life of gas turbine casing

    Directory of Open Access Journals (Sweden)

    H. Bazvandi

    2017-10-01

    Full Text Available Gas turbines casings are susceptible to cracking at the edge of eccentric pin hole, which is the most likely position for crack initiation and propagation. This paper describes the improvement of transient thermal fatigue crack propagation life of gas turbines casings through the application of additional holes. The crack position and direction was determined using non-destructive tests. A series of finite element patterns were developed and tested in ASTM-A395 elastic perfectly-plastic ductile cast iron. The effect of arrangement of additional holes on transient thermal fatigue behavior of gas turbines casings containing hole edge cracks was investigated. ABAQUS finite element package and Zencrack fracture mechanics code were used for modeling. The effect of the reduction of transient thermal stress distribution around the eccentric pin hole on the transient thermal fatigue crack propagation life of the gas turbines casings was discussed. The result shows that transient thermal fatigue crack propagation life could be extended by applying additional holes of larger diameter and decreased by increasing the vertical distance, angle, and distance between the eccentric pin hole and the additional holes. The results from the numerical predictions were compared with experimental data.

  10. Thermally Induced Ultra High Cycle Fatigue of Copper Alloys of the High Gradient Accelerating Structures

    CERN Document Server

    Heikkinen, Samuli; Wuensch, Walter

    2010-01-01

    In order to keep the overall length of the compact linear collider (CLIC), currently being studied at the European Organization for Nuclear Research (CERN), within reasonable limits, i.e. less than 50 km, an accelerating gradient above 100 MV/m is required. This imposes considerable demands on the materials of the accelerating structures. The internal surfaces of these core components of a linear accelerator are exposed to pulsed radio frequency (RF) currents resulting in cyclic thermal stresses expected to cause surface damage by fatigue. The designed lifetime of CLIC is 20 years, which results in a number of thermal stress cycles of the order of 2.33•1010. Since no fatigue data existed in the literature for CLIC parameter space, a set of three complementary experiments were initiated: ultra high cycle mechanical fatigue by ultrasound, low cycle fatigue by pulsed laser irradiation and low cycle thermal fatigue by high power microwaves, each test representing a subset of the original problem. High conductiv...

  11. Effect of heat treatment on the low cycle fatigue behavior of a high strength spring steel

    International Nuclear Information System (INIS)

    Kim, Kwang Won; Yoo, Sun Jun; Nam, Won Jong; Lee, Chong Soo

    1998-01-01

    In the present investigation, the Low Cycle Fatigue(LCF) behavior of a high-strength steel heat-treated to different strength levels has been studied using the cylindrical smooth specimens under strain-controlled fully reversed pull-push condition: During the strain-controlled cycling the steel exhibits continuous softening behavior independent of the applied strain levels and heat-treatment. It has been found that the saturation of the plastic energy density percycle(ΔW) proves to be a valid criterion to determine the stable hysteresis loops for establishing the Cyclic Stress-Strain(CSS) curve. The strain-life curve calculated on the basis of the CSS relationship is in good agreement with the experimental result, indicating a fine consistency between data from the CSS approach and from the strain-life approach. Then, the LCF properties are discussed with regard to their dependence on the heat treatments or strength levels of the steel investigated. Finally, the low-energy dislocation substructures during LCF have been identified using transmission electron microscopy

  12. Influence of Fatigue on Tackling Ability in Rugby League Players: Role of Muscular Strength, Endurance, and Aerobic Qualities.

    Science.gov (United States)

    Gabbett, Tim J

    2016-01-01

    This study investigated the influence of repeated high-intensity effort exercise on tackling ability in rugby league players, and determined the relationship between physical qualities and tackling ability under fatigued conditions in these athletes. Eleven semi-professional rugby league players underwent measurements of speed (10 m and 40 m sprint), upper-body strength (4 repetition maximum [RM] bench press and weighted chin-up), upper-body muscular endurance (body mass maximum repetition chin-up, body mass maximum repetition dips), lower-body strength (4RM squat), and estimated maximal aerobic power (multi-stage fitness test). Tackling ability was assessed using a standardized one-on-one tackling test, before, during, and following four bouts of repeated high-intensity effort (RHIE) exercise. The relationship between physical qualities and fatigue-induced decrements in tackling ability were determined using Pearson product moment correlation coefficients. Each cycle of the RHIE protocol induced progressive reductions in tackling ability. A moderate reduction (Effect Size = ~-1.17 ± 0.60, -34.1 ± 24.3%) in tackling ability occurred after the fourth cycle of the RHIE protocol. Players with greater relative lower-body strength (i.e. 4RM squat/kg) had the best tackling ability under fatigued conditions (r = 0.72, p = 0.013). There were no significant relationships between tackling ability under fatigued conditions and any other physical quality. These findings suggest that lower-body strength protects against fatigue-induced decrements in tackling ability. The development of lower-body strength should be a priority to facilitate the development of robust tackling skills that are maintained under fatigue.

  13. Influence of Fatigue on Tackling Ability in Rugby League Players: Role of Muscular Strength, Endurance, and Aerobic Qualities.

    Directory of Open Access Journals (Sweden)

    Tim J Gabbett

    Full Text Available This study investigated the influence of repeated high-intensity effort exercise on tackling ability in rugby league players, and determined the relationship between physical qualities and tackling ability under fatigued conditions in these athletes. Eleven semi-professional rugby league players underwent measurements of speed (10 m and 40 m sprint, upper-body strength (4 repetition maximum [RM] bench press and weighted chin-up, upper-body muscular endurance (body mass maximum repetition chin-up, body mass maximum repetition dips, lower-body strength (4RM squat, and estimated maximal aerobic power (multi-stage fitness test. Tackling ability was assessed using a standardized one-on-one tackling test, before, during, and following four bouts of repeated high-intensity effort (RHIE exercise. The relationship between physical qualities and fatigue-induced decrements in tackling ability were determined using Pearson product moment correlation coefficients. Each cycle of the RHIE protocol induced progressive reductions in tackling ability. A moderate reduction (Effect Size = ~-1.17 ± 0.60, -34.1 ± 24.3% in tackling ability occurred after the fourth cycle of the RHIE protocol. Players with greater relative lower-body strength (i.e. 4RM squat/kg had the best tackling ability under fatigued conditions (r = 0.72, p = 0.013. There were no significant relationships between tackling ability under fatigued conditions and any other physical quality. These findings suggest that lower-body strength protects against fatigue-induced decrements in tackling ability. The development of lower-body strength should be a priority to facilitate the development of robust tackling skills that are maintained under fatigue.

  14. Damage evaluation under thermal fatigue of a vertical target full scale component for the ITER divertor

    International Nuclear Information System (INIS)

    Missirlian, M.; Escourbiac, F.; Merola, M.; Durocher, A.; Bobin-Vastra, I.; Schedler, B.

    2007-01-01

    An extensive development programme has been carried out in the EU on high heat flux components within the ITER project. In this framework, a Full Scale Vertical Target (VTFS) prototype was manufactured with all the main features of the corresponding ITER divertor design. The fatigue cycling campaign on CFC and W armoured regions, proved the capability of such a component to meet the ITER requirements in terms of heat flux performances for the vertical target. This paper discusses thermographic examination and thermal fatigue testing results obtained on this component. The study includes thermal analysis, with a tentative proposal to evaluate with finite element approach the location/size of defects and the possible propagation during fatigue cycling

  15. Thermal fatigue crack growth in mixing tees nuclear piping - An analytical approach

    International Nuclear Information System (INIS)

    Radu, V.

    2009-01-01

    The assessment of fatigue crack growth due to cyclic thermal loads arising from turbulent mixing presents significant challenges, principally due to the difficulty of establishing the actual loading spectrum. So-called sinusoidal methods represent a simplified approach in which the entire spectrum is replaced by a sine-wave variation of the temperature at the inner pipe surface. The need for multiple calculations in this process has lead to the development of analytical solutions for thermal stresses in a pipe subject to sinusoidal thermal loading, described in previous work performed at JRC IE Petten, The Netherlands, during the author's stage as seconded national expert. Based on these stress distributions solutions, the paper presents a methodology for assessment of thermal fatigue crack growth life in mixing tees nuclear piping. (author)

  16. Effect of defect length on rolling contact fatigue crack propagation in high strength steel

    Directory of Open Access Journals (Sweden)

    T. Makino

    2015-10-01

    Full Text Available The objective of the present paper is to clarify the effect of defect length in depth direction on rolling contact fatigue (RCF crack propagation in high strength steel. RCF test and synchrotron radiation micro computed tomography (SR micro CT imaging were conducted. In the case of the defect with the 15 m diameter, flaking life decreased with increasing defect length. In a comparison of the CT image and the SEM view, the shapes of defects and the locations of the horizontal cracks were almost the same respectively. The mechanism of RCF crack propagation was discussed by finite element (FE analysis. Defects led to higher tensile residual stress than that without defects in the region where the defect exists. The shear stress range at 0.1 mm in depth on the middle line of the defect and the range of mode II stress intensity factor at the bottom of a vertical crack increased with increasing defect length.

  17. Anisotropy of thermal fatigue properties of cold-rolled TiNi sheet

    NARCIS (Netherlands)

    Mulder, J.H.; Mulder, J.H.; Thoma, P.E.; Beyer, J.

    1994-01-01

    The texture of cold-rolled and heat-treated TiNi sheet has been measured and designated as {110}(110)p. This material has been used in thermal fatigue tests during and after which the anisotropy and development of several thermomechanical properties, such as transformation temperatures and strains,

  18. Analysis of the Mechanical Behavior, Creep Resistance and Uniaxial Fatigue Strength of Martensitic Steel X46Cr13

    Science.gov (United States)

    Brnic, Josip; Krscanski, Sanjin; Lanc, Domagoj; Brcic, Marino; Turkalj, Goran; Canadija, Marko; Niu, Jitai

    2017-01-01

    The article deals with the analysis of the mechanical behavior at different temperatures, uniaxial creep and uniaxial fatigue of martensitic steel X46Cr13 (1.4034, AISI 420). For the purpose of considering the aforementioned mechanical behavior, as well as determining the appropriate resistance to creep and fatigue strength levels, numerous uniaxial tests were carried out. Tests related to mechanical properties performed at different temperatures are presented in the form of engineering stress-strain diagrams. Short-time creep tests performed at different temperatures and different stress levels are presented in the form of creep curves. Fatigue tests carried out at stress ratios R=0.25 and R=−1 are shown in the form of S–N (fatigue) diagrams. The finite fatigue regime for each of the mentioned stress ratios is modeled by an inclined log line, while the infinite fatigue regime is modeled by a horizontal line, which represents the fatigue limit of the material and previously was calculated by the modified staircase method. Finally, the fracture toughness has been calculated based on the Charpy V-notch impact energy. PMID:28772749

  19. Influence of mean stress on fatigue strength of ferritic-pearlite ductile cast iron with small defects

    Science.gov (United States)

    Deguchi, T.; Kim, H. J.; Ikeda, T.; Yanase, K.

    2017-05-01

    Because of their excellent mechanical properties, low cost and good workability, the application of ductile cast iron has been increased in various industries such as the automotive, construction and rail industries. For safety designing of the ductile cast iron component, it is necessary to understand the effect of stress ratio, R, on fatigue limit of ductile cast iron in the presence of small defects. Correspondingly in this study, rotating bending fatigue tests at R = -1 and tension-compression fatigue tests at R = -1 and 0.1 were performed by using a ferritic-pearlitic ductile cast iron. To study the effects of small defects, we introduced a small drilled hole at surface of a specimen. The diameter and depth of a drilled hole were 50, 200 and 500 μm, respectively. The non-propagating cracks emanating from graphite particles and holes edge were observed at fatigue limit, irrespective of the value of stress ratio. From the microscopic observation of crack propagation behavior, it can be concluded that the fatigue limit is determined by the threshold condition for propagation of a small crack. It was found that the effect of stress ratio on the fatigue limit of ductile cast iron with small defects can be successfully predicted based on \\sqrt {area} parameter model. Furthermore, a use of the tensile strength, σ B, instead of the Vickers hardness, HV, is effective for fatigue limit prediction.

  20. In-Pile thermal fatigue of First Wall mock-ups under ITER relevant conditions

    International Nuclear Information System (INIS)

    Blom, F.; Schmalz, F.; Kamer, S.; Ketema, D.J.

    2006-01-01

    The objective of this study is to perform in-pile thermal fatigue testing of three actively cooled First Wall (FW) mock-ups to check the effect of neutron irradiation on the Be/CuCrZr joints under representative FW operation conditions. Three FW mock-ups with Beryllium armor tiles will be neutron irradiated at 1 dpa (in Be) with parallel thermal fatigue testing for 30,000 cycles. The temperatures, stress distributions and stress amplitudes at the Be/CuCrZr interface of the mock-ups will be as close as possible to the values calculated for ITER FW panels. For this objective the PWM mocks-up subjected to thermal fatigue will be integrated with high density (W) plates on the Be-side to provide heat flux by nuclear heating. The assembly will be placed in the pool-side facility of the HFR and thermal cycling is then arranged by mechanical movement towards and from the core box. As the thermal design of the irradiation rig is very critical a pilot-irradiation will be performed to cross check the models used in the thermal design of the rig. The project is currently in the design phase of both the pilot and actual irradiation rig. The irradiation of the actual rig is planned to start at mid 2007 and last for two years. (author)

  1. Influence of grain orientation on evolution of surface features in fatigued polycrystalline copper: a comparison of thermal and uniaxial mechanical fatigue results

    CERN Document Server

    Aicheler, M

    2010-01-01

    Surface state plays a major role in the crack nucleation process of pure metals in the High-Cycle-Fatigue (HCF) as well as in the Ultra-High-Cycle-Fatigue (UHCF) regime. Therefore, in studies dealing with HCF or UHCF, special attention is paid to the evolution of surface degradation during fatigue life. The accelerating structures of the future Compact Linear Collider (CLIC) under study at CERN will be submitted to a high number of thermal-mechanical fatigue cycles, arising from Radio Frequency (RF) induced eddy currents, causing local superficial cyclic heating. The number of cycles during the foreseen lifetime of CLIC reaches 2x10(11). Fatigue may limit the lifetime of CLIC structures. In order to assess the effects of superficial fatigue, specific tests are defined and performed on polycrystalline Oxygen Free Electronic (OFE) grade Copper, a candidate material for the structures. Surface degradation depends on the orientation of near-surface grains. Copper samples thermally fatigued in two different fatigu...

  2. Influence of rivet to sheet edge distance on fatigue strength of self-piercing riveted aluminium joints

    OpenAIRE

    Li, Dezhi; Han, Li; Thornton, Martin; Shergold, Mike

    2012-01-01

    Self-piercing riveting (SPR) is one of the main joining methods for lightweight aluminium automotive body structures due to its advantages. In order to further optimise the structure design and reduce the weight but without compromising strength, reduction of redundant materials in the joint flange area can be considered. For this reason, the influence of rivet to sheet edge distance on the fatigue strengths of self-piercing riveted joints was studied. Five edge distances, 5 mm, 6 mm, 8 mm, 1...

  3. Evaluation of Fatigue Strength Improvement by CFRP Laminates and Shot Peening onto the Tension Flanges Joining Corrugated SteelWebs.

    Science.gov (United States)

    Wang, Zhi-Yu; Wang, Qing-Yuan; Liu, Yong-Jie

    2015-08-19

    Corrugated steel web with inherent high out-of-plane stiffness has a promising application in configuring large span highway bridge girders. Due to the irregularity of the configuration details, the local stress concentration poses a major fatigue problem for the welded flange plates of high strength low alloy structural steels. In this work, the methods of applying CFRP laminate and shot peening onto the surfaces of the tension flanges were employed with the purpose of improving the fatigue strength of such configuration details. The effectiveness of this method in the improvement of fatigue strength has been examined experimentally. Test results show that the shot peening significantly increases hardness and roughness in contrast to these without treatment. Also, it has beneficial effects on the fatigue strength enhancement when compared against the test data of the joints with CFRP strengthening. The stiffness degradation during the loading progress is compared with each treatment. Incorporating the stress acting on the constituent parts of the CFRP laminates, a discussion is made regarding the mechanism of the retrofit and related influencing factors such as corrosion and economic cost. This work could enhance the understanding of the CFRP and shot peening in repairing such welded details and shed light on the reinforcement design of welded joints between corrugated steel webs and flange plates.

  4. Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

    International Nuclear Information System (INIS)

    Nakaji, Eiji; Ikeda, Soichi; Kim, You-Chul; Nakatsuji, Yoshihiro; Horikawa, Kosuke.

    1997-01-01

    The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

  5. The effect of a resistance-training program on muscle strength, physical workload, muscle fatigue and musculoskeletal discomfort: An experiment

    NARCIS (Netherlands)

    Hamberg-Reenen, H.H. van; Visser, B.; Beek, A.J. van der; Blatter, B.M.; Dieën, J.H. van; Mechelen, W. van

    2009-01-01

    The aim of the study was to investigate the effectiveness of a resistance-training program on muscle strength of the back and neck/shoulder muscles, relative physical workload, muscle fatigue and musculoskeletal discomfort during a simulated assembly and lifting task. Twenty-two workers were

  6. Evaluation of Fatigue Strength Improvement by CFRP Laminates and Shot Peening onto the Tension Flanges Joining Corrugated SteelWebs

    Directory of Open Access Journals (Sweden)

    Zhi-Yu Wang

    2015-08-01

    Full Text Available Corrugated steel web with inherent high out-of-plane stiffness has a promising application in configuring large span highway bridge girders. Due to the irregularity of the configuration details, the local stress concentration poses a major fatigue problem for the welded flange plates of high strength low alloy structural steels. In this work, the methods of applying CFRP laminate and shot peening onto the surfaces of the tension flanges were employed with the purpose of improving the fatigue strength of such configuration details. The effectiveness of this method in the improvement of fatigue strength has been examined experimentally. Test results show that the shot peening significantly increases hardness and roughness in contrast to these without treatment. Also, it has beneficial effects on the fatigue strength enhancement when compared against the test data of the joints with CFRP strengthening. The stiffness degradation during the loading progress is compared with each treatment. Incorporating the stress acting on the constituent parts of the CFRP laminates, a discussion is made regarding the mechanism of the retrofit and related influencing factors such as corrosion and economic cost. This work could enhance the understanding of the CFRP and shot peening in repairing such welded details and shed light on the reinforcement design of welded joints between corrugated steel webs and flange plates.

  7. Thermal mixing in T-junction piping system concerned with high-cycle thermal fatigue in structure

    International Nuclear Information System (INIS)

    Tanaka, Masaaki; Ohshima, Hiroyuki; Monji, Hideaki

    2008-01-01

    In Japan Atomic Energy Agency (JAEA), a numerical simulation code 'MUGTHES' has been developed to investigate thermal striping phenomena caused by turbulence mixing of fluids in different temperature and to provide transient data for an evaluation method of high-cycle thermal fatigue. MUGTHES adopts Large Eddy Simulation (LES) approach to predict unsteady phenomena in thermal mixing and employs boundary fitted coordinate system to be applied to complex geometry in a power reactor. Numerical simulation of thermal striping phenomena in a T-junction piping system (T-pipe) is conducted. Boundary condition for the simulation is chosen from an existing water experiment in JAEA, named as WATLON experiment. In the numerical simulation, standard Smagorinsky model is employed as eddy viscosity model with the model coefficient of 0.14 (=Cs). Numerical results of MUGTHES are verified by the comparisons with experimental results of velocity and temperature. Through the numerical simulation in the T-pipe, applicability of MUGTHES to the thermal striping phenomena is confirmed and the characteristic large-scale eddy structure which dominates thermal mixing and may cause high-cycle thermal fatigue is revealed. (author)

  8. Acute Effects of Static vs. Ballistic Stretching on Strength and Muscular Fatigue Between Ballet Dancers and Resistance-Trained Women.

    Science.gov (United States)

    Lima, Camila D; Brown, Lee E; Wong, Megan A; Leyva, Whitney D; Pinto, Ronei S; Cadore, Eduardo L; Ruas, Cassio V

    2016-11-01

    Lima, CD, Brown, LE, Wong, MA, Leyva, WD, Pinto, RS, Cadore, EL, and Ruas, CV. Acute effects of static vs. ballistic stretching on strength and muscular fatigue between ballet dancers and resistance-trained women. J Strength Cond Res 30(11): 3220-3227, 2016-Stretching is used to increase joint range of motion, but the acute effects can decrease muscle strength. However, this may depend on the population or mode of stretching. The purpose of this study was to compare the acute effects of static vs. ballistic stretching on strength and muscular fatigue between ballet dancers and resistance-trained women. Fifteen resistance-trained women (age 23.8 ± 1.80 years, mass 67.47 ± 7.77 kg, height 168.30 ± 5.53 cm) and 12 ballet dancers (age 22.8 ± 3.04 years, mass 58.67 ± 5.65 kg, height 168.00 ± 7.69 cm) performed 5 days of testing. The first day was control (no stretching), whereas the other 4 days were static or ballistic stretching in a counterbalanced order. Range of motion, strength, and fatigue tests were also performed. Both groups demonstrated a significant decrease in hamstrings strength after static (102.71 ± 2.67 N·m) and ballistic stretching (99.49 ± 2.61 N·m) compared with control (113.059 ± 3.25 N·m), with no changes in quadriceps strength. For fatigue, only ballet dancers demonstrated a decrease from control (71.79 ± 4.88%) to ballistic (65.65 ± 8.19%), but no difference with static (65.01 ± 12.29%). These findings suggest that stretching decreases hamstrings strength similarly in ballet dancers and resistance-trained women, with no differences between modes of stretching. However, ballistic stretching only decreased muscular fatigue in ballet dancers, but not in resistance-trained women. Therefore, no stretching should be performed before strength performance. However, ballistic stretching may decrease acute muscular fatigue in ballet dancers.

  9. Thermal Insulation and Strength Characteristics of Refractory Incorporating Natural Silica

    Directory of Open Access Journals (Sweden)

    Namboonruang Weerapol

    2016-01-01

    Full Text Available This work emphasizes on the studying of using silica to develop for the production of refractory materials. Materials are tested at the cured times of 7, 14 and 28 days. Results show that the cold crushing strength, flexural strength and bulk density increase with increasing cured times. On the other hand, the permanent linear change (PLC decreases with increasing cured times. It is also found that adding more silica contents can increase the durability of cracking property due to temperature changing. This study concludes that the silica refractory materials (SRM shows the enough quality to produce as the refractory material, type of the Conventional Cast/Pound (815 °C for the agroindustry using the thermal energy of Thailand.

  10. Influence of Pre-etching Times on Fatigue Strength of Self-etch Adhesives to Enamel.

    Science.gov (United States)

    Takamizawa, Toshiki; Barkmeier, Wayne W; Tsujimoto, Akimasa; Endo, Hajime; Tsuchiya, Kenji; Erickson, Robert L; Latta, Mark A; Miyazaki, Masashi

    To use shear bond strength (SBS) and shear fatigue strength (SFS) testing to determine the influence of phosphoric acid pre-etching times prior to application of self-etch adhesives on enamel bonding. Two single-step self-etch universal adhesives (Prime&Bond Elect and Scotchbond Universal), a conventional single-step self-etch adhesive (G-ӕnial Bond), and a conventional two-step self-etch adhesive (OptiBond XTR) were used. The SBS and SFS were obtained with phosphoric acid pre-etching for 3, 10, or 15 s prior to application of the adhesives, and without pre-etching (0 s) as a control. A staircase method was used to determine the SFS with 10 Hz frequency for 50,000 cycles or until failure occurred. The mean demineralization depth for each treated enamel surface was also measured using a profilometer. For all the adhesives, the groups with pre-etching showed significantly higher SBS and SFS than groups without pre-etching. However, there was no significant difference in SBS and SFS among groups with > 3 s of preetching. In addition, although the groups with pre-etching showed significantly deeper demineralization depths than groups without pre-etching, there was no significant difference in depth among groups with > 3 s of pre-etching. Three seconds of phosphoric acid pre-etching prior to application of self-etch adhesive can enhance enamel bonding effectiveness.

  11. THE INFLUENCE MECHANISM OF FERRITE GRAIN SIZE ON STRENGTH STRESS AT THE FATIGUE OF LOW-CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2014-01-01

    Full Text Available Purpose. Explanation of the influence mechanism of ferrite grain size on the fatigue strength of low-carbon steel. Methodology. Material for research is the low-carbon steel with 0.1% of carbon contnent. The different size of ferrite grain was obtained due to varying the degree of cold plastic deformation and temperature of annealing. The estimation of grain size was conducted using methodologies of quantitative metallography. The microstructure of metal was investigated under a light microscope with increase up to 1500 times. As a fatigue response the fatigue strength of metal – a maximal value of load amplitude with endless endurance limit of specimen was used. Fatigue tests were carried out using the test machine «Saturn-10», at the symmetric cycle of alternating bend loading. Findings. On the basis of research the dependence for fatigue strength of low-carbon steel, which is based on an additive contribution from hardening of solid solution by the atoms of carbon, boundary of the ferrite grain and amount of mobile dislocations was obtained. It was established that as the grainy structure of low-carbon steel enlarges, the influence of grain size on the fatigue strength level is reduced. For the sizes of grains more than 100 mcm, basic influence on fatigue strength begins to pass to the solid solution hardening, which is determined by the state of solid solution of introduction. Originality. From the analysis of the obtained dependences it ensues that with the increase of ferrite grain size the required amount of mobile dislocations for maintenance of conditions for spreading plastic deformation becomes less dependent from the scheme of metal loading. Practical value. The obtained results present certain practical interest when developing of recommendations, directed on the increase of resource of products work from low-carbon steels in the conditions of cyclic loading. Estimation of separate contribution of the studied processes of

  12. A comparison between Japanese and French A16 defect assessment procedures for thermal fatigue crack growth

    International Nuclear Information System (INIS)

    Wakai, T.; Horikiri, M.; Poussard, C.; Drubay, B.

    2005-01-01

    This paper presents the results of a benchmark on thermal fatigue crack growth evaluation for a thick-wall cylinder subjected to cyclic thermal transients. The simplified crack growth evaluation methods of both JNC in JAPAN and A16 procedures proposed by CEA in France are presented. The predictions obtained using both methods are compared with the experimental data. The JNC method, which accounts for the non-linear stress component provides predictions of crack advance in a good agreement with the experimental data. In contrast, significant differences are observed between the A16 predictions and the experimental data. The discrepancies are mainly due to the non-linear stress component which is not accounted for in the A16 method. When using the JNC stress intensity factor solution determined by finite element analysis to account for the non-linear stress component, the A16 method well predicts the thermal fatigue crack growth behavior

  13. Thermal fatigue life prediction based on crack propagation behaviors in high-temperature materials for power plant components

    International Nuclear Information System (INIS)

    Nitta, Akihito; Ogata, Takashi; Kuwabara, Kazuo

    1986-01-01

    For reducing an electric power supply cost, it is desired to extend the life of thermal power plant being still supplying the greater part of electric power in Japan. It is, therefore, becoming more and more important for the remaining life control of long-operated thermal power plants to exactly estimate the thermal fatigue damage accumulating in high temperature components. In this report, a discussion was made on thermal fatigue life laws derived from the crack propagation laws. As a result, the life laws were found to be effective for the evaluation of thermal fatigue life as well as isothermal fatigue life. Based on the concept of the life laws, the thermal and isothermal fatigue lives were also predicted as a propagation period of a crack with initial length equal to grain size from the characteristics of high temperature fatigue crack propagation. In addition to them, the rapid straining method was found to be required for more accurate estimation of creep strain in in-phase thermal fatigue. (author)

  14. Compressive strength evolution of thermally-stressed Saint Maximin limestone.

    Science.gov (United States)

    Farquharson, J.; Griffiths, L.; Baud, P.; Wadsworth, F. B.; Heap, M. J.

    2017-12-01

    The Saint Maximin quarry (Oise, France) opened in the early 1600s, and its limestone has been used extensively as masonry stone, particularly during the classical era of Parisian architecture from the 17th century onwards. Its widespread use has been due to a combination of its regional availability, its high workability, and its aesthetic appeal. Notable buildings completed using this material include sections of the Place de la Concorde and the Louvre in Paris. More recently, however, it has seen increasing use in the construction of large private residences throughout the United States as well as extensions to private institutions such as Stanford University. For any large building, fire hazard can be a substantial concern, especially in tectonically active areas where catastrophic fires may arise following large-magnitude earthquakes. Typically, house fires burn at temperatures of around 600 °C ( 1000 F). Given the ubiquity of this geomaterial as a building stone, it is important to ascertain the influence of heating on the strength of Saint Maximin limestone (SML), and in turn the structural stability of the buildings it is used in. We performed a series of compressive tests and permeability measurements on samples of SML to determine its strength evolution in response to heating to incrementally higher temperatures. We observe that the uniaxial compressive strength of SML decreases from >12 MPa at room temperature to 400 °C). We anticipate that this substantial weakening is in part a result of thermal microcracking, whereby changes in temperature induce thermal stresses due to a mismatch in thermal expansion between the constituent grains. This mechanism is compounded by the volumetric increase of quartz through its alpha - beta transition at 573 °C, and by the thermal decomposition of calcite. To track the formation of thermal microcracks, we monitor acoustic emissions, a common proxy for microcracking, during the heating of an SML sample. The

  15. Mean Stress Effect on the Axial Fatigue Strength of DIN 34CrNiMo6 Quenched and Tempered Steel

    Directory of Open Access Journals (Sweden)

    Luis Pallarés-Santasmartas

    2018-03-01

    Full Text Available The present study consists of a theoretical and experimental investigation of the effect of axial mean stresses on the high cycle fatigue behaviour of DIN 34CrNiMo6 high strength steel in quenched and tempered conditions. The axial S-N curves under 4 different stresses ratios were obtained. Experimental results show that increasing the value of the tension mean stresses gradually reduces the axial stress amplitude the material can withstand without failure. Moreover, the compressive mean stresses show a beneficial effect in terms of the axial fatigue strength, resulting in a non-symmetrical Haigh diagram. A historic review of the axial mean stress effect is presented, showing the shape of the Haigh diagrams for ductile metals and presenting the most-known empirical and physical theories. The results for this steel are compared with the physical theories of Findley based on the critical plane; the Froustey’s and Marin’s methods, based on energetic theories; and the Crossland invariants method based on the Gough’s theory of fatigue damage. Taking into account the experimental results, a physical fatigue function based on energetic considerations is proposed. Its application to the fatigue case with mean stresses can be interpreted in terms of a balance of elastic energies of distortion and volume change. Macro-analyses of specimen fracture appearance were conducted in order to obtain the fracture characteristics for different mean stress values.

  16. High-Cycle Fatigue of High-Strength Low Alloy Steel Q345 Subjected to Immersion Corrosion for Mining Wheel Applications

    Science.gov (United States)

    Dicecco, Sante; Altenhof, William; Hu, Henry; Banting, Richard

    2017-04-01

    In an effort to better understand the impact of material degradation on the fatigue life of mining wheels made of a high-strength low alloy carbon steel (Q345), this study seeks to evaluate the effect of surface corrosion on the high-cycle fatigue behavior of the Q345 alloy. The fatigue behavior of the polished and corroded alloy was investigated. Following exposure to a 3.5 wt.% NaCl saltwater solution, polished and corroded fatigue specimens were tested using an R.R. Moore rotating-bending fatigue apparatus. Microstructural analyses via both optical microscopy and scanning electron microscopy (SEM) revealed that one major phase, α-iron phase, ferrite, and one minor phase, colony pearlite, existed in the extracted Q345 alloy. The results of the fatigue testing showed that the polished and corroded specimens had an endurance strength of approximately 295 and 222 MPa, respectively, at 5,000,000 cycles. The corroded surface condition resulted in a decrease in the fatigue strength of the Q345 alloy by 24.6%. Scanning electron microscope fractography indicated that failure modes for polished and corroded fatigue specimens were consistent in the high-cycle low loading fatigue regime. Conversely, SEM fractography of low-cycle high-loading fatigue specimens found considerable differences in fracture surfaces between the corroded and polished fatigue specimens.

  17. Testing of High Thermal Cycling Stability of Low Strength Concrete as a Thermal Energy Storage Material

    Directory of Open Access Journals (Sweden)

    Chao Wu

    2016-09-01

    Full Text Available Concrete has the potential to become a solution for thermal energy storage (TES integrated in concentrating solar power (CSP systems due to its good thermal and mechanical properties and low cost of material. In this study, a low strength concrete (C20 is tested at high temperatures up to 600 °C. Specimens are thermally cycled at temperatures in the range of 400–300 °C, 500–300 °C, and 600–300 °C, which TES can reach in operation. For comparison, specimens also cycled at temperature in the range of 400–25 °C (room temperature, 500–25 °C, and 600–25 °C. It is found from the test results that cracks are not observed on the surfaces of concrete specimens until the temperature is elevated up to 500 °C. There is mechanical deterioration of concrete after exposure to high temperature, especially to high thermal cycles. The residual compressive strength of concrete after 10 thermal cycles between 600 °C and 300 °C is about 58.3%, but the specimens remain stable without spalling, indicating possible use of low strength concrete as a TES material.

  18. A study of microstructure, quasi-static response, fatigue, deformation and fracture behavior of high strength alloy steels

    Science.gov (United States)

    Kannan, Manigandan

    The history of steel dates back to the 17th century and has been instrumental in the betterment of every aspect of our lives ever since, from the pin that holds the paper together to the Automobile that takes us to our destination steel touches everyone every day. Path breaking improvements in manufacturing techniques, access to advanced machinery and understanding of factors like heat treatment, corrosion resistance have aided in the advancement in the properties of steel in the last few years. In this dissertation document, the results of a study aimed at the influence of alloy chemistry, processing and influence of the quasi static and fatigue behavior of seven alloy steels is discussed. The microstructure of the as-received steel was examined and characterized for the nature and morphology of the grains and the presence of other intrinsic features in the microstructure. The tensile, cyclic fatigue and bending fatigue tests were done on a fully automated closed-loop servo-hydraulic test machine at room temperature. The failed samples of high strength steels were examined in a scanning electron microscope for understanding the fracture behavior, especially the nature of loading be it quasi static, cyclic fatigue or bending fatigue . The quasi static and cyclic fatigue fracture behavior of the steels examined coupled with various factors contributing to failure are briefly discussed in light of the conjoint and mutually interactive influences of intrinsic microstructural effects, nature of loading, and stress (load)-deformation-microstructural interactions.

  19. Effect of coating thickness on microstructure and low temperature cyclic thermal fatigue behavior of thermal barrier coating (Al2O3)

    Science.gov (United States)

    Verma, Vijay; Patel, Sachin; Swarnkar, Vikas; K, Rajput S.

    2018-03-01

    Effect of coating thickness on low temperature cyclic thermal fatigue behaviour of Al2O3 thermal barrier coating (TBC) was concluded through the cyclic furnace thermal fatigue test (CFTF). Detonation gun (Thermal Spray) process was used for bond coating of NiCr and top coating of Al2O3 on Aluminium Alloy 6061 substrate. Top coating was done at two level of thickness to investigate the effect of coating thickness on low temperature cyclic thermal fatigue. The top coat of thickness 100μm-150μm was considered as thin TBC while the top coat of thickness 250μm-300μm was considered as thick TBC. The thickness of bond coat was taken as 120μm constant for both level of Al2O3 top coating. During CFTF test appearance of any crack on coated surface was adapted as main criterion of coating failure. Crack initiation was observed at edges and corner of thin thermal barrier coating after 60 number of thermal fatigue cycles while in case of thick thermal barrier coating these crack initiation was observed after 72 cycles of cyclic thermal fatigue test. During the study, it was observed that thick thermal barrier coating survived for long duration in comparison of thin TBC. Hence it can be concluded that application of thick TBC is more favourable to improve thermal durability of any component.

  20. Characteristics of immediate and fatigue strength of a dual-threaded pedicle screw in cadaveric spines.

    Science.gov (United States)

    Brasiliense, Leonardo B C; Lazaro, Bruno C R; Reyes, Phillip M; Newcomb, Anna G U S; Turner, Joseph L; Crandall, Dennis G; Crawford, Neil R

    2013-08-01

    Novel dual-threaded screws are configured with overlapping (doubled) threads only in the proximal shaft to improve proximal cortical fixation. Tests were run to determine whether dual-threaded pedicle screws improve pullout resistance and increase fatigue endurance compared with standard pedicle screws. In vitro strength and fatigue tests were performed in human cadaveric vertebrae and in polyurethane foam test blocks. Seventeen cadaveric lumbar vertebrae (14 pedicles) and 40 test sites in foam blocks were tested. Measures for comparison between standard and dual-threaded screws were bone mineral density (BMD), screw insertion torque, ultimate pullout force, peak load at cyclic failure, and pedicular side of first cyclic failure. For each vertebral sample, dual-threaded screws were inserted in one pedicle and single-threaded screws were inserted in the opposite pedicle while recording insertion torque. In seven vertebrae, axial pullout tests were performed. In 10 vertebrae, orthogonal loads were cycled at increasing peak values until toggle exceeded threshold for failure. Insertion torque and pullout force were also recorded for screws placed in foam blocks representing healthy or osteoporotic bone porosity. In bone, screw insertion torque was 183% greater with dual-threaded than with standard screws (pscrews pulled out at 93% of the force required to pull out dual-threaded screws (p=.42). Of 10 screws, five reached toggle failure first on the standard screw side, two screws failed first on the dual-threaded side, and three screws failed on both sides during the same round of cycling. In the high-porosity foam, screw insertion torque was 60% greater with the dual-threaded screw than with the standard screw (p=.005), but 14% less with the low-porosity foam (p=.07). Pullout force was 19% less with the dual-threaded screw than with the standard screw in the high-porosity foam (p=.115), but 6% greater with the dual-threaded screw in the low-porosity foam (p=.156

  1. Rolling contact fatigue strength of successive austempered ductile cast iron; Chikuji austemper shori kyujo kokuen chutetsu no korogari hiro kyodo

    Energy Technology Data Exchange (ETDEWEB)

    Fujita, T. [Yamaguchi University, Yamaguchi (Japan). Faculty of Engineering; Ogi, K. [Kyushu University, Fukuoka (Japan). Faculty of Engineering; Sawamoto, A. [Yamaguchi Univ., Yamaguchi (Japan). Faculty of Education

    1998-04-25

    The holding time of austempered spheroidal graphite cast iron material is allowed to vary in heat treatment especially at the lower bainite transformation zone during the process for the preparation of specimens different from each other in the amount of {gamma}-pool, and the specimens are tested for their rolling contact fatigue strength. The effects of the amount of {gamma}-pool, roughness of the bainite structure, and work-hardening, on the rolling fatigue strength are also studied. Findings obtained as the result of experiment are stated below. In the case of an austempered ductile cast iron specimen containing a {gamma}-pool amount that occupies a high rate of 6.52%, the rolling fatigue withstanding limit exhibits a relatively high level of 1310MPa, which becomes approximately 1245MPa when the holding time is extended in the lower bainite transformation zone. The limit rises to approximately 1320MPa at a stage where the {gamma}-pool virtually disappears. In a successive austempering treatment process that aims at improving on machinability and at allowing sufficient fatigue strength to be maintained, it is necessary to allow the holding time in the bainite zone to be long enough for the {gamma}-pool to disappear and for the lower bainite structure to grow sufficiently. 5 refs., 10 figs., 4 tabs.

  2. Assessment of Musculoskeletal Strength and Levels of Fatigue during Different Phases of Menstrual Cycle in Young Adults.

    Science.gov (United States)

    Pallavi, L C; D Souza, Urban John; Shivaprakash, G

    2017-02-01

    Some of the physiological factors and athletic performance might show variation along the phases of menstrual cycle. The alterations seen in these physiological parameters of various systems relating to oscillations in hormonal levels do affect the autonomic nervous system and metabolic functions. Former studies heave inconclusively about the influence of hormones on exercise performance, predominantly muscle strength and rate of fatigue during different phases of the menstrual cycle. Studies regarding influence of these variations during bleeding phase were not done. To evaluate the muscle strength variations and also the rate of fatigue during various phases of the menstrual cycle in young adults. This was a prospective study conducted among 100 healthy adult female volunteers aged 18-24 years, with normal regular menstrual cycles persistent between 26- 32 days (average of 28 days), for a minimum of last 6 months. Muscle strength was assessed by calculating the work done and fatigue rate using Mosso's ergograph and by handgrip dynamometer strength. Each subject was evaluated consecutively for two menstrual cycles in all three phases which were classified as Phase 1- Menstrual phase, Phase 2- Follicular phase and Phase 3- Luteal phase. The data obtained was analysed by statistical tool One-way ANOVA followed by a post-hoc Tukeys test. A p-value of ≤ 0.05 was considered significant. The amount of work done and handgrip strength was significantly higher in phase 2 (pmenstrual cycle. In terms of fatigue rate percentage, phase 2 showed significantly lesser values (pmenstrual cycle. We conclude that the cyclical variation in endogenous reproductive hormones increases the muscle strength in follicular phase of the menstrual cycle. Thus provide support for the influence of these hormones in regulation of these parameters in the premenopausal age group.

  3. Assessment of thermal fatigue crack propagation in safety injection PWR lines

    International Nuclear Information System (INIS)

    Simos, N.; Reich, M.; Costantino, C.J.; Hartzman, M.

    1990-01-01

    Cyclic thermal stratification resulting in alternating thermal stresses in pipe cross sections has been identified as the primary cause of high cycle thermal fatigue failure. A number of piping lines in operating plants around the world, susceptible to thermal stratification, have experienced circumferential cracking as a result of high levels of alternating bending stresses. This paper addresses the mechanisms of crack initiation and crack growth and provides estimates of fatigue cycles to failure for a typical safety injection line with such cyclic load history. Utilizing a 3-D finite element analysis, the temperature profile and the corresponding thermal stress field of a complete thermal cycle in a safety injection line consisting of a horizontal pipe section and an elbow, is obtained. Since the observed cracking occurred in the region of the elbow-to-horizontal pipe weld, the analysis performed assessed (1) the impact of the level of local geometric discontinuities on the initiation of an inside surface flaw is greatest and (2) the number of thermal cycles required to drive a small surface crack through the pipe wall. 12 refs., 14 figs., 2 tabs

  4. Porosimetric, Thermal and Strength Tests of Aerated and Nonaerated Concretes

    Science.gov (United States)

    Strzałkowski, Jarosław; Garbalińska, Halina

    2017-10-01

    The paper presents the results of porosimetry tests of lightweight concretes, obtained with three research methods. Impact of different porosity structures on the basic thermal and strength properties was also evaluated. Tests were performed, using the pressure gauge method on fresh concrete mixes, as well as using the mercury porosimetry test and optic RapidAir method on specimens prepared from mature composites. The study was conducted on lightweight concretes, based on expanded clay aggregate and fly ash aggregate, in two variants: with non-aerated and aerated cement matrix. In addition, two reference concretes, based on normal aggregate, were prepared, also in two variants of matrix aeration. Changes in thermal conductivity λ and volumetric specific heat cv throughout the first three months of curing of the concretes were examined. Additionally, tests for compressive strength on cubic samples were performed during the first three months of curing. It was found that the pressure gauge method, performed on a fresh mix, gave lowered values of porosity, compared to the other methods. The mercury porosity tests showed high sensitivity in evaluation of pores smaller than 30μm. Unfortunately, this technique is not suitable for analysing pores greater than 300μm. On the other hand, the optical method proves good in evaluation of large pores, greater than 300μm. The paper also presents results of correlation of individual methods of porosity testing. A consolidated graph of the pore structure, derived from both mercury and optical methods, was presented, too. For the all of six tested concretes, differential graphs of porosity, prepared with both methods, show a very broad convergence. The thermal test results indicate usefulness of aeration of the cement matrix of the composites based on lightweight aggregates for the further reduction of the thermal conductivity coefficient λ of the materials. The lowest values of the λ coefficient were obtained for the aerated

  5. Thermal fatigue of austenitic stainless steel: influence of surface conditions through a multi-scale approach

    International Nuclear Information System (INIS)

    Le-Pecheur, Anne

    2008-01-01

    Some cases of cracking of 304L austenitic stainless steel components due to thermal fatigue were encountered in particular on the Residual Heat Removal Circuits (RHR) of the Pressurized Water Reactor (PWR). EDF has initiated a R and D program to understand assess the risks of damage on nuclear plant mixing zones. The INTHERPOL test developed at EDF is designed in order to perform pure thermal fatigue test on tubular specimen under mono-frequency thermal load. These tests are carried out under various loadings, surface finish qualities and welding in order to give an account of these parameters on crack initiation. The main topic of this study is the research of a fatigue criterion using a micro:macro modelling approach. The first part of work deals with material characterization (stainless steel 304L) emphasising the specificities of the surface roughness link with a strong hardening gradient. The first results of the characterization on the surface show a strong work-hardening gradient on a 250 microns layer. This gradient does not evolved after thermal cycling. Micro hardness measurements and TEM observations were intensively used to characterize this gradient. The second part is the macroscopic modelling of INTHERPOL tests in order to determine the components of the stress and strain tensors due to thermal cycling. The third part of work is thus to evaluate the effect of surface roughness and hardening gradient using a calculation on a finer scale. This simulation is based on the variation of dislocation density. A goal for the future is the determination of the fatigue criterion mainly based on polycrystalline modelling. Stocked energy or critical plane being available that allows making a sound choice for the criteria. (author)

  6. Thermal load effects on fatigue life of a cracked railway wheel

    Directory of Open Access Journals (Sweden)

    Azadeh Haidari

    Full Text Available AbstractIn this paper, fatigue life of a cracked railway wheel under thermo-mechanical loads is studied. For this purpose a FE model of a wheel, with two brake shoes and a portion of rail is created and suitable loads and boundary conditions are applied to the model. It is assumed that the wheel has contained an elliptical crack in the definite depth of the tread surface and thermalloads are determined by modeling the contact of the rail-wheel and two brake blocks. In order to investigate the thermalloads effect on the fatigue life of the cracked wheel, analyses areperformed in two cases: mechanical analysis and thermo-mechanical analysis; while difference between them, shows thermal load effects and its importance. In this work the wheel rotation on rail is modeled and a 3D FE model for determination of rail-wheel contact pressure is used while in many of the previous investigations, either rolling wasn't modeled or its effect was simplified as a translating pressure distribution along the rail-wheel contact region and also the Hertz contact theory had used for determination of contact pressure in wheel- rail interface. Finally, effects of angular velocity on fatigue life of a cracked wheel under -mechanical and mechanical loads are shown. The obtained results confirm the important influences of thermal loads on the wheel fatigue life in all mentioned cases that are studied in this article.

  7. Strength, Fatigue, and Fracture Toughness of Ti-6Al-4V Liner from a Composite Over-Wrapped Pressure Vessel

    Science.gov (United States)

    Salem, Jonathan A.; Lerch, Brad; Thesken, John C.; Sutter, Jim; Russell, Richard

    2008-01-01

    It was demonstrated by way of experiment that Composite Over-wrapped Pressure Vessel (COPV) Ti-6Al-4V liner material can sustain the expected service loads and cycles. The experiments were performed as part of investigations on the residual life of COPV tanks being used in Space Shuttle Orbiters. Measured properties included tensile strength, compressive strength, reversed loading cycles to simulate liner proof strains, and cyclic fatigue loading to demonstrate the ability to sustain 1000 cycles after liner buckling. The liner material came from a salvaged 40 in. Columbia (orbiter 102) tank (SN029), and tensile strength measurements were made on both boss-transition (thick) and membrane regions (thin). The average measured yield strength was 131 ksi in the boss-transition and membrane regions, in good agreement with measurements made on 1970 s vintage forged plate stock. However, Young s modulus was 17.4+/-0.3 Msi, somewhat higher than typical handbook values (approx.16 Msi). The fracture toughness, as estimated from a failed fatigue specimen, was 74 ksi/sq in, in reasonable agreement with standardized measurements made on 1970 s vintage forged plate stock. Low cycle fatigue of a buckled test specimen implied that as-imprinted liners can sustain over 4000 load cycles.

  8. Influence of casting defects on fatigue strength of an investment cast Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    Léopold Gaëlle

    2014-06-01

    Full Text Available The influence of casting defects on fatigue strength of an investment cast Ti-6Al-4V alloy is investigated. The most common of these defects are: pinhole, linear defect and inclusion. Each of them is currently defined by its size, morphology and position from the surface but is different from each other for a same type. An experimental campaign is defined with different types of defect. The first part of the campaign is focused on the influence of an artificial and spherical defect, considering two different surface conditions. It is shown that fatigue behaviour of this alloy is very sensitive to the surface condition of this artificial defect despite stress concentrations at the tip of the defect. The second part of the campaign is focused on casting defects: reduction of fatigue life is quantified and it is shown that an electro-discharge machined defect cannot be representative of pinhole.

  9. Effect of carbides on thermal fatigue property of K465 cast superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Guan, H.R.; Yang, J.X.; Zheng, Q.; Wang, Y.L.; Sun, X.F.; Hu, Z.Q. [Chinese Academy of Sciences, Shenyang (China). Inst. of Metal Research

    2006-07-01

    Thermal fatigue (TF) tests on nickel-base K465 superalloy in as-cast and solution treated conditions were conducted from 1050 C to 20 C repeatedly. Main experimental results showed that thermal fatigue crack of as-cast K465 alloy propagated faster than that of solution treated K465 alloy, and the rise of holding time at the maximum temperature accelerated TF crack propagation. Metallographic observations depicted that the TF cracks were nucleated at Chinese script MC carbide and propagated along the cracked MC carbide in as-cast condition, whereas most M6C carbide particles obstructed TF crack growth in solution treated condition. Chinese script MC carbide was responsible for the reduction of TF life in as-cast condition. (orig.)

  10. Examination of high heat flux components for the ITER divertor after thermal fatigue testing

    International Nuclear Information System (INIS)

    Missirlian, M.; Escourbiac, F.; Schmidt, A.; Riccardi, B.; Bobin-Vastra, I.

    2011-01-01

    An extensive development programme has been carried out in the EU on high heat flux components within the ITER project. In this framework, a full-scale vertical target (VTFS) prototype was manufactured with all the main features of the corresponding ITER divertor design. The fatigue cycling campaign on CFC and W armoured regions, proved the capability of such a component to meet the ITER requirements in terms of heat flux performances for the vertical target. This paper discusses metallographic observations performed on both CFC and W part after this intensive thermal fatigue testing campaign for a better understanding of thermally induced mechanical stress within the component, especially close to the armour-heat sink interface.

  11. Influence of water storage on fatigue strength of self-etch adhesives.

    Science.gov (United States)

    Takamizawa, Toshiki; Barkmeier, Wayne W; Tsujimoto, Akimasa; Scheidel, Donal D; Watanabe, Hidehiko; Erickson, Robert L; Latta, Mark A; Miyazaki, Masashi

    2015-12-01

    The purpose of this study was to determine enamel and dentin bond durability after long-term water storage using self-etch adhesives. Two single step self-etch adhesives (SU, Scotchbond Universal and GB, G-ӕnial Bond) and a two-step self-etch adhesive (OX, OptiBond XTR) were used. The shear bond strength (SBS) and shear fatigue strength (FS) of the enamel and dentin were obtained with and without phosphoric acid pre-etching prior to application of the adhesives. The specimens were stored in distilled water at 37 °C for 24 h, 6 months, and one year. A staircase method was used to determine the FS using a frequency of 10 Hz for 50,000 cycles or until failure occurred. The SBS and FS of enamel bonds were significantly higher with pre-etching, when compared to no pre-etching for the same water storage period. The FS of dentin bonds with pre-etching tended to decrease relative to no pre-etching at the same storage period. For the one year storage period, SU and GB with pre-etching showed significantly lower FS values than the groups without pre-etching. The influence of water storage on FS of the self-etch adhesives was dependent on the adhesive material, storage period and phosphoric acid pre-etching of the bonding site. Phosphoric acid pre-etching of enamel improves the effectiveness of self-etch adhesive systems. Inadvertent contact of phosphoric acid on dentin appears to reduce the ability of self-etch adhesives to effectively bond resin composite materials. Copyright © 2015 Elsevier Ltd. All rights reserved.

  12. The fatigue strength of the interface between Ag-Pd alloy and hydrothermal ceramic.

    Science.gov (United States)

    Poljak-Guberina, R; Catovic, A; Jerolimov, V; Franz, M; Bergman, V

    1999-11-01

    The purpose of this paper was to investigate the fatigue strength of a hydrothermal ceramic fused to Ag-Pd alloy. This study compared the values with those of other metal-ceramic systems previously reported by other authors. This investigation was performed on 48 specimens made of Ag-Pd alloy frames (45 x 12 x 4 mm) on which the hydrothermal ceramic was fused (25 x 12 x 2 gmm). The specimens were divided into two groups. The first group of specimens was dynamically loaded immediately after casting and fusing, while the other group of specimens was thermocycled (1000 times at 0 degree C and 55 degrees C) before dynamic loading. The dynamic loading tests were carried out by using a modified three-point load method in a universal testing machine. The determined dynamic loading limit was up to 550 N for thermocycled, and up to 850 N for non-thermocycled specimens. These results are very respectable in comparison with other metal-ceramics. A statistically significant difference between maximal dynamic forces and number of loading cycles for thermocycled and non-thermocycled samples was determined. From the data obtained in this study and current literature profiles, it is concluded that the tested metal-ceramic system is more durable than other metal-ceramic systems.

  13. The effects of state anxiety and thermal comfort on sleep quality and eye fatigue in shift work nurses

    OpenAIRE

    Dehghan, Habibollah; Azmoon, Hiva; Souri, Shiva; Akbari, Jafar

    2014-01-01

    Psychological problems as state anxiety (SA) in the work environment has negative effect on the employees life especially shift work nurses, i.e. negative effect on mental and physical health (sleep quality, eye fatigue and comfort thermal). The purpose of this study was determination of effects of state anxiety and thermal comfort on sleep quality and eye fatigue in shift work nurses. Methods: This cross-sectional research conducted on 82 shift-work personnel of 18 nursing workstations of Is...

  14. Corrosion and Fatigue Behavior of High-Strength Steel Treated with a Zn-Alloy Thermo-diffusion Coating

    Science.gov (United States)

    Mulligan, C. P.; Vigilante, G. N.; Cannon, J. J.

    2017-11-01

    High and low cycle fatigue tests were conducted on high-strength steel using four-point bending. The materials tested were ASTM A723 steel in the as-machined condition, grit-blasted condition, MIL-DTL-16232 heavy manganese phosphate-coated condition, and ASTM A1059 Zn-alloy thermo-diffusion coated (Zn-TDC). The ASTM A723 steel base material exhibits a yield strength of 1000 MPa. The effects of the surface treatments versus uncoated steel were examined. The fatigue life of the Zn-TDC specimens was generally reduced on as-coated specimens versus uncoated or phosphate-coated specimens. Several mechanisms are examined including the role of compressive residual stress relief with the Zn-TDC process as well as fatigue crack initiation from the hardened Zn-Fe alloy surface layer produced in the gas-metal reaction. Additionally, the effects of corrosion pitting on the fatigue life of coated specimens are explored as the Zn-TDC specimens exhibit significantly improved corrosion resistance over phosphate-coated and oiled specimens.

  15. The effects of state anxiety and thermal comfort on sleep quality and eye fatigue in shift work nurses.

    Science.gov (United States)

    Dehghan, Habibollah; Azmoon, Hiva; Souri, Shiva; Akbari, Jafar

    2014-01-01

    Psychological problems as state anxiety (SA) in the work environment has negative effect on the employees life especially shift work nurses, i.e. negative effect on mental and physical health (sleep quality, eye fatigue and comfort thermal). The purpose of this study was determination of effects of state anxiety and thermal comfort on sleep quality and eye fatigue in shift work nurses. This cross-sectional research conducted on 82 shift-work personnel of 18 nursing workstations of Isfahan hospitals in 2012. To measure the SA, sleep quality, visual fatigue and thermal comfort, Spielberger state-trait anxiety inventory, Pittsburg sleep quality index, eye fatigue questionnaire and thermal comfort questionnaire were used respectively. The data were analyzed with descriptive statistics, student test and correlation analysis. Correlation between SA and sleep quality was -0.664(P thermal comfort was -0.276(P = 0.016) and between SA and eye fatigue was 0.57 (P thermal conditions and reduce state anxiety level can be reduce eye fatigue and increase the sleep quality in shift work nurses.

  16. Probabilistic modeling of crack networks in thermal fatigue; Modelisation probabiliste de formation de reseaux de fissures de fatigue thermique

    Energy Technology Data Exchange (ETDEWEB)

    Malesys, N

    2007-11-15

    Thermal superficial crack networks have been detected in mixing zone of cooling system in nuclear power plants. Numerous experimental works have already been led to characterize initiation and propagation of these cracks. The random aspect of initiation led to propose a probabilistic model for the formation and propagation of crack networks in thermal fatigue. In a first part, uniaxial mechanical test were performed on smooth and slightly notched specimens in order to characterize the initiation of multiple cracks, their arrest due to obscuration and the coalescence phenomenon by recovery of amplification stress zones. In a second time, the probabilistic model was established under two assumptions: the continuous cracks initiation on surface, described by a Poisson point process law with threshold, and the shielding phenomenon which prohibits the initiation or the propagation of a crack if this one is in the relaxation stress zone of another existing crack. The crack propagation is assumed to follow a Paris' law based on the computation of stress intensity factors at the top and the bottom of crack. The evolution of multiaxial cracks on the surface can be followed thanks to three quantities: the shielding probability, comparable to a damage variable of the structure, the initiated crack density, representing the total number of cracks per unit surface which can be compared to experimental observations, and the propagating crack density, representing the number per unit surface of active cracks in the network. The crack sizes distribution is also computed by the model allowing an easier comparison with experimental results. (author)

  17. Self-sealing of thermal fatigue and mechanical damage in fiber-reinforced composite materials

    Science.gov (United States)

    Moll, Jericho L.

    Fiber reinforced composite tanks provide a promising method of storage for liquid oxygen and hydrogen for aerospace applications. The inherent thermal fatigue of these vessels leads to the formation of microcracks, which allow gas phase leakage across the tank walls. In this dissertation, self-healing functionality is imparted to a structural composite to effectively seal microcracks induced by both mechanical and thermal loading cycles. Two different microencapsulated healing chemistries are investigated in woven glass fiber/epoxy and uni-weave carbon fiber/epoxy composites. Self-healing of mechanically induced damage was first studied in a room temperature cured plain weave E-glass/epoxy composite with encapsulated dicyclopentadiene (DCPD) monomer and wax protected Grubbs' catalyst healing components. A controlled amount of microcracking was introduced through cyclic indentation of opposing surfaces of the composite. The resulting damage zone was proportional to the indentation load. Healing was assessed through the use of a pressure cell apparatus to detect nitrogen flow through the thickness direction of the damaged composite. Successful healing resulted in a perfect seal, with no measurable gas flow. The effect of DCPD microcapsule size (51 microm and 18 microm) and concentration (0--12.2 wt%) on the self-sealing ability was investigated. Composite specimens with 6.5 wt% 51 microm capsules sealed 67% of the time, compared to 13% for the control panels without healing components. A thermally stable, dual microcapsule healing chemistry comprised of silanol terminated poly(dimethyl siloxane) plus a crosslinking agent and a tin catalyst was employed to allow higher composite processing temperatures. The microcapsules were incorporated into a satin weave E-glass fiber/epoxy composite processed at 120°C to yield a glass transition temperature of 127°C. Self-sealing ability after mechanical damage was assessed for different microcapsule sizees (25 microm and 42

  18. Lifetime prediction of structures submitted to thermal fatigue loadings; Prediction de duree de vie de structures sous chargement de fatigue thermique

    Energy Technology Data Exchange (ETDEWEB)

    Amiable, S

    2006-01-15

    The aim of this work is to predict the lifetime of structures submitted to thermal fatigue loadings. This work lies within the studies undertaken by the CEA on the thermal fatigue problems from the french reactor of Civaux. In particular we study the SPLASH test: a specimen is heated continuously and cyclically cooled down by a water spray. This loading generates important temperature gradients in space and time and leads to the initiation and the propagation of a crack network. We propose a new thermo-mechanical model to simulate the SPLASH experiment and we propose a new fatigue criterion to predict the lifetime of the SPLASH specimen. We propose and compare several numerical models with various complexity to estimate the mechanical response of the SPLASH specimen. The practical implications of this work are the reevaluation of the hypothesis used in the French code RCC, which are used to simulate thermal shock and to interpret the results in terms of fatigue. This work leads to new perspectives on the mechanical interpretation of the fatigue criterion. (author)

  19. Effect of unit size on thermal fatigue behavior of hot work steel repaired by a biomimetic laser remelting process

    Science.gov (United States)

    Cong, Dalong; Li, Zhongsheng; He, Qingbing; Chen, Dajun; Chen, Hanbin; Yang, Jiuzhou; Zhang, Peng; Zhou, Hong

    2018-01-01

    AISI H13 hot work steel with fatigue cracks was repaired by a biomimetic laser remelting (BLR) process in the form of lattice units with different sizes. Detailed microstructural studies and microhardness tests were carried out on the units. Studies revealed a mixed microstructure containing martensite, retained austenite and carbide particles with ultrafine grain size in units. BLR samples with defect-free units exhibited superior thermal fatigue resistance due to microstructure strengthening, and mechanisms of crack tip blunting and blocking. In addition, effects of unit size on thermal fatigue resistance of BLR samples were discussed.

  20. A comparison of the fracture resistance of three machinable ceramics after thermal and mechanical fatigue.

    Science.gov (United States)

    Yang, Rui; Arola, Dwayne; Han, Zhihui; Zhang, Xiuyin

    2014-10-01

    Mechanical and thermal fatigue may affect ceramic restorations in the oral environment. The purpose of this study was to determine the influence of thermal and mechanical cycling on the fracture load and fracture patterns of 3 machinable ceramics. Seventy-two human third molar teeth were prepared for bonding ceramic specimens of Sirona CEREC Blocs, IPS e.maxCAD, or inCoris ZI meso blocks. The 24 specimens of each ceramic were divided into 4 groups (n=6), which underwent no preloading (control), thermocycling (5°C-55°C, 2000 cycles), mechanical cycling (10(5) cycles, 100 N), and thermocycling (5°C-55°C, 2000 cycles) plus mechanical cycling (10(5) cycles, 100 N). The specimens were subsequently loaded to failure, and both stereomicroscopy and scanning electron microscopy were used to investigate the fracture patterns. The data were analyzed with 2-way ANOVA and the Fisher exact probability test (α=.05). Mechanical and thermal cycling had a significant influence on the critical load to failure of the 3 ceramics. No significant difference was found between mechanical cycling for 10(5) times and thermocycling for 2000 times within the same ceramic. The specimens of inCoris ZI experienced significantly higher fracture loads for all the groups. The fracture patterns of the 3 machinable ceramics showed that failure mainly occurred at the cement-dentin interface. The effects of combined thermal and mechanical cycling on the fracture load of ceramics were more significant than any individual mode of cyclic fatigue. Overall, the inCoris ZI resisted thermal and mechanical fatigue better than the Sirona CEREC and IPS e.maxCAD. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  1. The effect of A5TB refiner on the fatigue strength of 6063AL alloy ...

    African Journals Online (AJOL)

    The study focuses on the influence of aluminium titanium boron (A5TB) master alloy on the fatigue behaviour of 6063Al alloy. Cylindrical cast rods of 6063Al alloy containing different proportions of A5TB ranging from 0 - 0.11 wt.% were produced and were machined to conform to a standard fatigue specimen. The test ...

  2. The effect of low temperatures on the fatigue of high-strength structural grade steels

    NARCIS (Netherlands)

    Walters, C.L.

    2014-01-01

    It is well-known that for fracture, ferritic steels undergo a sudden transition from ductile behavior at higher temperatures to brittle cleavage failure at lower temperatures. However, this phenomenon has not received much attention in the literature on fatigue. The so-called Fatigue Ductile-Brittle

  3. Effect of heat treatment on cyclic fatigue resistance, thermal behavior and microstructures of K3 NiTi rotary instruments.

    Science.gov (United States)

    Chang, Seok Woo; Kim, Yu-Chan; Chang, Hyejung; Jee, Kwang-Koo; Zhu, Qiang; Safavi, Kamran; Shon, Won-Jun; Bae, Kwang-Shik; Spangberg, Larz Sw; Kum, Kee-Yeon

    2013-11-01

    The aim of this study was to investigate the effect of heat treatment on the cyclic fatigue resistance, thermal behavior and microstructural changes of K3 NiTi rotary instruments. Twelve control (as-received) and 12 experimental (heat-treated) K3 NiTi rotary instruments were compared in this study. Those experimental K3 instruments were heated in a furnace for 30 min at 450°C and then quenched in water. The cyclic fatigue resistance was measured with a fatigue tester. The thermal characteristic and the microstructures of both instruments were investigated by differential scanning calorimetry (DSC) and transmission electron microscopy (TEM), respectively. There was a significant increase in the cyclic fatigue resistance between the heat-treated instruments and the as-received instruments (T-test, p NiTi files and changed the thermal behavior of the instruments without marked changes in the constituting phases of NiTi alloy.

  4. Evolution of surface topography in dependence on the grain orientation during surface thermal fatigue of polycrystalline copper

    CERN Document Server

    Aicheler, M; Taborelli, M; Calatroni, S; Neupert, H; Wuensch, W; Sgobba, S

    2011-01-01

    Surface degradation due to cyclic thermal loading plays a major role in the Accelerating Structures (AS) of the future Compact Linear Collider (CLIC) In this article results on surface degradation of thermally cycled polycrystalline copper as a function of the orientation of surface grains are presented Samples with different grain sizes were subjected to thermal fatigue using two different methods and were then characterized using roughness measurements and Orientation Imaging Scanning-Electron-Microscopy (OIM-SEM) Samples fatigued by a pulsed laser show the same trend in the orientation-fatigue damage accumulation as the sample fatigued by pulsed Radio-Frequency-heating (RF) it is clearly shown that 11 1 1] surface grains develop significantly more damage than the surface grains oriented in {[}100] and three reasons for this behaviour are pointed out Based on observations performed near grain boundaries their role in the crack initiation process is discussed The results are in good agreement with previous f...

  5. Decrements in knee extensor and flexor strength are associated with performance fatigue during simulated basketball game-play in adolescent, male players.

    Science.gov (United States)

    Scanlan, Aaron T; Fox, Jordan L; Borges, Nattai R; Delextrat, Anne; Spiteri, Tania; Dalbo, Vincent J; Stanton, Robert; Kean, Crystal O

    2018-04-01

    This study quantified lower-limb strength decrements and assessed the relationships between strength decrements and performance fatigue during simulated basketball. Ten adolescent, male basketball players completed a circuit-based, basketball simulation. Sprint and jump performance were assessed during each circuit, with knee flexion and extension peak concentric torques measured at baseline, half-time, and full-time. Decrement scores were calculated for all measures. Mean knee flexor strength decrement was significantly (P jump fatigue during the entire game. Lower-limb strength decrements may exert an important influence on performance fatigue during basketball activity in adolescent, male players. Consequently, training plans should aim to mitigate lower-limb fatigue to optimise sprint and jump performance during game-play.

  6. Influence of test parameters on the thermal-mechanical fatigue behavior of a superalloy

    Science.gov (United States)

    Malpertu, J. L.; Rémy, L.

    1990-01-01

    The thermal-mechanical fatigue (TMF) behavior of IN-100, a cast nickel-base superalloy, was investigated with a basic mechanical strain-temperature loop applied in a temperature range from 600 °C to 1050 °C (873 to 1323 K). Peak strains were applied at intermediate temperatures, giving a faithful simulation of real component parts. Tests with or without a mean strain were used; other tests involved a longer period or a tensile hold time, and they were compared with conventional “in-phase” TMF cycles. An interrupted test procedure was used with a plastic replication technique to define a conventional TMF life to 0.3-mm crack depth, as well as a life to 50-µm, crack depth, to characterize the crack initiation period. Some stress-strain hysteresis loops were reported. Thermal-mechanical fatigue life was found to be dependent upon test parameters, while the life to crack initiation was not. Oxidation of specimens and micro-cracks was found to be important in all the tests. These results were then discussed and compared with those under low cycle fatigue at high temperature.

  7. Out of phase thermal mechanical fatigue investigation of a directionally solidified superalloy DZ125

    Directory of Open Access Journals (Sweden)

    Hu Xiaoan

    2016-02-01

    Full Text Available Out of phase (OP thermal mechanical fatigue (TMF behavior of a directionally solidified (DS superalloy DZ125 was experimentally and numerically studied. Two different temperature conditions, which are 500–1000 °C and 400–900 °C, were considered in the present research. Stress and strain responses as well as fatigue life results were presented and discussed. Scanning electron microscope (SEM and metallographic analysis were used to study the damage mechanism. An oxidation assisted crack initiation and propagation phenomenon were found to explain the shorted life under TMF cycles. In order to characterize the stress and strain deformations under TMF loadings, a modified Chaboche’s constitutive model was applied. Additionally, the TMF life of the material was modeled and predicted by Neu–Sehitoglu damage law with high accuracy.

  8. Impact of choice of stabilized hysteresis loop on the end result of investigation of high-strength low-alloy (HSLA steel on low cycle fatigue

    Directory of Open Access Journals (Sweden)

    S. Bulatović

    2014-10-01

    Full Text Available High strength low-alloy steel under low cycle fatigue at a certain level of strain controlled achieve stabilized condition. During the fatigue loading stabilized hysteresis loop is determined, which typical cycle of stabilization is calculated as half number of cycles to failure. Stabilized hysteresis loop is a representative of all hysteresis and it’s used to determine all of the parameters for the assessment of low cycle fatigue. This paper shows comparison of complete strain-life curves of low cycle fatigue for two chosen stabilized hysteresis loop cycles of base metal HSLA steel marked as Nionikral 70.

  9. Ultrasonic Spot Welding of Aluminum to High-Strength Low-Alloy Steel: Microstructure, Tensile and Fatigue Properties

    Science.gov (United States)

    Patel, V. K.; Bhole, S. D.; Chen, D. L.

    2014-04-01

    The structural applications of lightweight aluminum alloys inevitably involve dissimilar welding with steels and the related durability issues. This study was aimed at evaluating the microstructural change, lap shear tensile load, and fatigue resistance of dissimilar ultrasonic spot-welded joints of aluminum-to-galvanized high-strength low-alloy (HSLA) steel. Two non-uniform layers were identified in between Al and HSLA steel via SEM/EDS and XRD. One was an Al-Zn eutectic layer and the other was a thin (<2 μm) layer of intermetallic compound (IMC) of Al and Fe in the nugget zone. The lap shear tensile testing gave a maximum load of 3.7 kN and the sample failed initially in between the Al-Zn eutectic film and Al-Fe IMC, and afterward from the region containing Al on both matching fracture surfaces. The fatigue test results showed a fatigue limit of about 0.5 kN (at 1 × 107 cycles). The maximum cyclic stress at which transition of the fatigue fracture from transverse through-thickness crack growth mode to the interfacial failure mode occurs increases with increasing energy input.

  10. Fatigue strength of a fork-pin equivalent coupling in terms of the local strain energy density

    International Nuclear Information System (INIS)

    Berto, F.; Croccolo, D.; Cuppini, R.

    2008-01-01

    The fork-pin coupling of the front suspension of a motorbike is very important for the reliability and the safety of the entire vehicle. One of the more important causes of failure of the component is fatigue under fully reversed bending load. In this work, the fatigue behaviour of fork-pin equivalent couplings made of 39NiCrMo3 steel is analysed by means of simplified specimens obtained by the interference of a cylindrical pin in a hollow cylinder reproducing the same static stresses present on the contact surfaces of the real component. The contact of the two bodies is modelled by means of Ansys 9.0 and the stress field due to the interference is analysed and compared with that obtained by a strain gauge located on the external surface of the equivalent hub during the press-fit operation. By means of the same three-dimensional model, the local strain energy density (SED) averaged in a control volume, defined under mode I loading and surrounding the critical zone of the pin, is evaluated to summarize all fatigue strength data. The data, expressed in terms of the local energy, fall in the same scatter band with some other new data from plain and V-notched specimens made of the same material subjected to tension loading. Altogether about 60 new fatigue results are now available and presented in the paper

  11. Temperature-Dependent Fatigue Strength of Diamond Coating-Substrate Interface Quantified via the Shear Failure Stress

    Science.gov (United States)

    Skordaris, G.

    2015-09-01

    A dynamic 3D-finite element method (FEM) thermomechanical model is employed for quantifying the temperature-dependent fatigue strength of nanocrystalline diamond (NCD) coating-substrate interface. This model simulates dynamically the inclined impact test on NCD-coated cemented carbide inserts considering the temperature-dependent residual stresses in the NCD coating structure. A fatigue damage of the NCD coating-substrate interface develops after a certain number of repetitive impacts depending on the applied impact load and temperature. After the interface fatigue failure, the high compressive residual stresses of the NCD coating structure are released, and the detached coating hikes up at a certain maximum height (bulge formation). The critical impact forces for avoiding the fatigue failure of the NCD coating-substrate interface, and the subsequent film detachment after 106 impacts at various temperatures were determined by conducting inclined impact tests up to 400 °C. Considering the critical impact forces, using the mentioned FEM model, the related shear failure stresses in the NCD coating-substrate interface at various temperatures were predicted.

  12. Fatigue strength of Al7075 notched plates based on the local SED averaged over a control volume

    Science.gov (United States)

    Berto, Filippo; Lazzarin, Paolo

    2014-01-01

    When pointed V-notches weaken structural components, local stresses are singular and their intensities are expressed in terms of the notch stress intensity factors (NSIFs). These parameters have been widely used for fatigue assessments of welded structures under high cycle fatigue and sharp notches in plates made of brittle materials subjected to static loading. Fine meshes are required to capture the asymptotic stress distributions ahead of the notch tip and evaluate the relevant NSIFs. On the other hand, when the aim is to determine the local Strain Energy Density (SED) averaged in a control volume embracing the point of stress singularity, refined meshes are, not at all, necessary. The SED can be evaluated from nodal displacements and regular coarse meshes provide accurate values for the averaged local SED. In the present contribution, the link between the SED and the NSIFs is discussed by considering some typical welded joints and sharp V-notches. The procedure based on the SED has been also proofed to be useful for determining theoretical stress concentration factors of blunt notches and holes. In the second part of this work an application of the strain energy density to the fatigue assessment of Al7075 notched plates is presented. The experimental data are taken from the recent literature and refer to notched specimens subjected to different shot peening treatments aimed to increase the notch fatigue strength with respect to the parent material.

  13. New And Existing Bridge Constructions - Increase of Fatigue Strength of Welded Joints by High Frequency Mechanical Impact Treatment

    Directory of Open Access Journals (Sweden)

    Ummenhofer Thomas

    2013-07-01

    Full Text Available Numerous studies at KIT prove that high frequency mechanical impact (HFMI treatment is an efficient method for increasing the fatigue strength of welded steel structures. Within different research projects it was found that HFMI-methods can be used successfully for new and existing structures in order to extend the fatigue life. This paper gives an overview of the current status of existing steel bridges in Germany regarding aspects like bridge age distributions and traffic loads. Based on that overview welded joints susceptible to fatigue failure are identified. Using component-like small scale specimens, HFMI-methods were investigated within the objective of implementing an effective application for new and existing structures. Applying the fatigue test data observed, existing design proposals are evaluated and design recommendations for HFMI-treated joints are given. As a result of the research work, a transfer into practice has been realized and different applications are illustrated using the example of bridge constructions made of steel.

  14. Assessment of Pressure Fluctuation Effect for Thermal Fatigue in a T-junction Using Thermo-Hydro Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Pyo, Jaebum; Kim, Jungwoo; Huh, Namsu [Seoul National Univ. of Science and Technology, Seoul (Korea, Republic of); Kim, Sunhye [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2013-10-15

    As a result, when evaluating thermal fatigue for the mixing tee, temperature fluctuation is dominant for this phenomenon, it can be reasonably assumed that the pressure is constant on the pipe inner wall. Recently, thermal fatigue due to mixing of the fluids having different temperatures has been considered as an important issue on the fatigue evaluation of nuclear piping. Mainly, this phenomenon occurs in a T-junction operating with the fluids consisted of different temperatures. Because of the turbulent mixing of hot and cold water, the temperature on the inner wall of the pipe fluctuates rapidly, causing the variation of thermal stresses in the pipe and resulting in high cycle thermal fatigue. In practice, cracking by high cycle thermal fatigue is reported at a T-junction in the residual heat removal system at Civaux unit 1 in France. However, because of irregular flow inside the pipe, the pressure also fluctuates rapidly as well as temperature in the inner wall of the pipe. Therefore, in this paper, three-dimensional thermo-hydro analysis was performed for the mixing tee of the shutdown cooling system of the pressurized water reactor plant, examining the pressure variation at the pipe inner wall. Based on the analysis result, this study aims at assessing the pressure fluctuation effect on the thermal fatigue. In this paper, it is verified that there is pressure fluctuation as well as temperature on the inner wall of mixing tee operating with the fluids having different temperatures. However, since the amplitude of pressure is relatively smaller than design pressure of the shutdown cooling system, the effect wouldn't be important for the thermal fatigue.

  15. Transient thermal stresses analysis and thermal fatigue damage evaluation for skirt attachment of coke drum

    Science.gov (United States)

    Ambarita, H.; Siahaan, A. S.; Kawai, H.; Daimaruya, M.

    2018-02-01

    In the last decade, the demand for delayed coking capacity has been steadily increasing. The trend in the past 15 to 20 years has been for operators to try to maximize the output of their units by reducing cycle times. This mode of operation can result in very large temperature gradients within the drums during preheating stage and even more so during the quench cycle. This research provide the optimization estimation of fatigue life due to each for the absence of preheating stage and cutting stage. In the absence of preheating stage the decreasing of fatigue life is around 19% and the increasing of maximum stress in point 5 of shell-to-skirt junction is around 97 MPa. However for the absence of cutting stage it was found that is more severe compare to normal cycle. In this adjustment fatigue life reduce around 39% and maximum stress is increased around 154 MPa. It can concluded that for cycle optimization, eliminating preheating stage possibly can become an option due to the increasing demand of delayed coking process.

  16. Effects of casting defects, matrix structures and loading conditions on the fatigue strength of ductile irons

    Directory of Open Access Journals (Sweden)

    Endo Masahiro

    2014-06-01

    Full Text Available A novel method is presented to estimate the lower bound of the scatter in fatigue limit of ductile iron based upon the information of microstructural in homogeneities and loading conditions. The predictive capability of the method was verified by comparing to the experimental data obtained by the rotating-bending, torsion and combined tension-torsion fatigue tests for ductile irons with ferritic, pearlitic and bulls-eye (ferritic/pearlitic microstructures.

  17. Coarsening of the Sn-Pb Solder Microstructure in Constitutive Model-Based Predictions of Solder Joint Thermal Mechanical Fatigue

    Energy Technology Data Exchange (ETDEWEB)

    Vianco, P.T.; Burchett, S.N.; Neilsen, M.K.; Rejent, J.A.; Frear, D.R.

    1999-04-12

    Thermal mechanical fatigue (TMF) is an important damage mechanism for solder joints exposed to cyclic temperature environments. Predicting the service reliability of solder joints exposed to such conditions requires two knowledge bases: first, the extent of fatigue damage incurred by the solder microstructure leading up to fatigue crack initiation, must be quantified in both time and space domains. Secondly, fatigue crack initiation and growth must be predicted since this metric determines, explicitly, the loss of solder joint functionality as it pertains to its mechanical fastening as well as electrical continuity roles. This paper will describe recent progress in a research effort to establish a microstructurally-based, constitutive model that predicts TMF deformation to 63Sn-37Pb solder in electronic solder joints up to the crack initiation step. The model is implemented using a finite element setting; therefore, the effects of both global and local thermal expansion mismatch conditions in the joint that would arise from temperature cycling.

  18. Low-Cycle Fatigue Behavior of 10CrNi3MoV High Strength Steel and Its Undermatched Welds.

    Science.gov (United States)

    Song, Wei; Liu, Xuesong; Berto, Filippo; Razavi, S M J

    2018-04-24

    The use of high strength steel allows the design of lighter, more slender and simpler structures due to high strength and favorable ductility. Nevertheless, the increase of yield strength does not guarantee the corresponding improvement of fatigue resistance, which becomes a major concern for engineering structure design, especially for the welded joints. The paper presents a comparison of the low cycle fatigue behaviors between 10CrNi3MoV high strength steel and its undermatched weldments. Uniaxial tension tests, Push-pull, strain-controlled fatigue tests were conducted on base metal and weldments in the strain range of 0.2⁻1.2%. The monotonic and cyclic stress-strain curves, stress-life, strain-life and energy-life in terms of these materials were analyzed for fatigue assessment of materials discrepancy. The stress-life results of base metal and undermatched weld metal exhibit cyclic softening behaviors. Furthermore, the shapes of 10CrNi3MoV steel hysteresis loops show a satisfactory Masing-type behavior, while the weld metal shows a non-Masing type behavior. Strain, plastic and total strain energy density amplitudes against the number of reversals to failure results demonstrate that the undermatched weld metal presents a higher resistance to fatigue crack initiation than 10CrNi3MoV high strength steel. Finally, fatigue fracture surfaces of specimens were compared by scanning electron microscopy to identify the differences of crack initiation and the propagation between them.

  19. A combined inspiratory and expiratory muscle training program improves respiratory muscle strength and fatigue in multiple sclerosis.

    Science.gov (United States)

    Ray, Andrew D; Udhoji, Supriya; Mashtare, Terry L; Fisher, Nadine M

    2013-10-01

    To determine the effects of a short-duration, combined (inspiratory and expiratory), progressive resistance respiratory muscle training (RMT) protocol on respiratory muscle strength, fatigue, health-related quality of life, and functional performance in individuals with mild-to-moderate multiple sclerosis (MS). Quasi-experimental before-after trial. University rehabilitation research laboratory. Volunteers with MS (N=21) were divided into 2 groups: RMT (n=11; 9 women, 2 men; mean age ± SD, 50.9 ± 5.7y, mean Expanded Disability Status Scale score ± SD, 3.2 ± 1.9) and a control group that did not train (n=10; 7 women, 3 men; mean age ± SD, 56.2 ± 8.8y, mean Expanded Disability Status Scale score ± SD, 4.4 ± 2.1). Expanded Disability Status Scale scores ranged from 1 to ≤6.5. No patients withdrew from the study. Training was a 5-week combined progressive resistance RMT program, 3d/wk, 30 minutes per session. The primary outcome measures were maximal inspiratory pressure and expiratory pressure and the Modified Fatigue Impact Scale. All subjects completed secondary measures of pulmonary function, the six-minute walk test, the timed stair climb, the Multiple Sclerosis Self-Efficacy Scale, the Medical Outcomes Study 36-Item Short-Form Health Survey, and the Physical Activity Disability Scale. Maximal inspiratory pressure and expiratory pressure (mean ± SD) increased 35% ± 22% (Pfatigue (Modified Fatigue Impact Scale, Pmuscle strength and reduced fatigue in patients with mild to moderate MS. Copyright © 2013 American Congress of Rehabilitation Medicine. Published by Elsevier Inc. All rights reserved.

  20. Thermally induced high frequency random amplitude fatigue damage at sharp notches

    International Nuclear Information System (INIS)

    Lewis, M.W.J.

    1992-01-01

    Experiments have been performed using the SUPERSOMITE facility to investigate the initiation and growth of fatigue cracks at the tips of sharp surface notches subjected to random thermally-induced stress. The experimental situation is complex involving plasticity, random amplitude loading and heat transfer medium/surface coupling. Crack initiation and growth prediction have been considered using the Creager and Neuber methods to compute the strain ranges in the vicinity of the notch root. Good agreement has been obtained between the experimental results and theoretical predictions. The paper reports the results of the analysis of the notch behavior

  1. Bonding ability of three ethanol-based adhesives after thermal fatigue.

    Science.gov (United States)

    Perdigão, Jorge; Gomes, George; Sezinando, Ana

    2011-06-01

    To study the effect of thermal fatigue on the microTBS and interfacial morphology of three ethanol-based etch-&-rinse 2-bottle adhesives. microTBS - 24 third molars were randomly assigned to one of three adhesive systems: (1) Adper Single Bond Plus (SBP, 3M ESPE); (2) Ambar (AMB, FGM); (3) Excite (EXC, Ivoclar Vivadent), and restored with a hybrid resin composite. For each adhesive, half of the specimens were thermocycled (TC) for 20,000 cycles (5-55 degrees C) while the other half was kept in distilled water for 24 hours at 37 degreesC (control). Specimens were sectioned in X and Y directions and the resulting sticks were tested to failure in tension mode at a crosshead speed of 1 mm/minute. Statistical analysis was computed using ANOVA and Tukey's post hoc for the microTBS; and non-parametric cross-tabulation with Chi-Square for the pre-testing failures at P< 0.05. Interfacial morphology -The occlusal enamel was removed from 12 extracted molars perpendicular to the long axis of the tooth. Teeth were equally assigned to one of the three adhesives and restored with a 1 mm-thick layer of a hybrid composite resin. A 2 mm-thick disk was sectioned from each specimen and cross-sectioned in two identical halves. Half of the each specimen was TC for 20,000 cycles (5-55 degrees C) while the other half was kept in distilled water for 24 hours at 37 degrees C (control). Specimens were chemically challenged and prepared for FESEM observation to observe the integrity of the hybrid layer before and after thermal fatigue. Micrographs were recorded digitally at standard magnifications and measurements were taken with the microscope embedded image software. microTBS - SBP and AMB resulted in statistically similar mean microTBS regardless of thermal fatigue. EXC resulted in statistically lower mean microTBS than SBP and AMB for the control (P< 0.001) and for the TC specimens (P< 0.0001). Interfacial morphology - The hybrid layers of SBP and AMB were densely infiltrated without

  2. Thermal fatigue cracking in T-fittings of feed water systems

    International Nuclear Information System (INIS)

    Oesterberg, J.

    1983-03-01

    The existence of thermal fatigue cracks can be determined by ultrasonic methods. The depth of the cracks will be of importance for evaluation of the seriousness of the situation. Currently, no method is available for determining depth of cracks without cutting and grinding. Methods for gaining information of crack depth have been discussed with leading European materials testing institutes. More elaborate ultrasonic methods have been tested with negative results. On testing signals from crack corners flood possible signals from the crack tips. At present no reliable technique based on ultrasonics exist (in Europe, that will give information of crack depth.(P.Aa.)

  3. Submerged Arc Stainless Steel Strip Cladding—Effect of Post-Weld Heat Treatment on Thermal Fatigue Resistance

    Science.gov (United States)

    Kuo, I. C.; Chou, C. P.; Tseng, C. F.; Lee, I. K.

    2009-03-01

    Two types of martensitic stainless steel strips, PFB-132 and PFB-131S, were deposited on SS41 carbon steel substrate by a three-pass submerged arc cladding process. The effects of post-weld heat treatment (PWHT) on thermal fatigue resistance and hardness were evaluated by thermal fatigue and hardness testing, respectively. The weld metal microstructure was investigated by utilizing optical microscopy, scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and transmission electron microscopy (TEM). Results showed that, by increasing the PWHT temperature, hardness decreased but there was a simultaneous improvement in weldment thermal fatigue resistance. During tempering, carbide, such as (Fe, Cr)23C6, precipitated in the weld metals and molybdenum appeared to promote (Fe, Cr, Mo)23C6 formation. The precipitates of (Fe, Cr, Mo)23C6 revealed a face-centered cubic (FCC) structure with fine grains distributed in the microstructure, thereby effectively increasing thermal fatigue resistance. However, by adding nickel, the AC1 temperature decreased, causing a negative effect on thermal fatigue resistance.

  4. Thermal Fatigue Evaluation of Pb-Free Solder Joints: Results, Lessons Learned, and Future Trends

    Science.gov (United States)

    Coyle, Richard J.; Sweatman, Keith; Arfaei, Babak

    2015-09-01

    Thermal fatigue is a major source of failure of solder joints in surface mount electronic components and it is critically important in high reliability applications such as telecommunication, military, and aeronautics. The electronic packaging industry has seen an increase in the number of Pb-free solder alloy choices beyond the common near-eutectic Sn-Ag-Cu alloys first established as replacements for eutectic SnPb. This paper discusses the results from Pb-free solder joint reliability programs sponsored by two industry consortia. The characteristic life in accelerated thermal cycling is reported for 12 different Pb-free solder alloys and a SnPb control in 9 different accelerated thermal cycling test profiles in terms of the effects of component type, accelerated thermal cycling profile and dwell time. Microstructural analysis on assembled and failed samples was performed to investigate the effect of initial microstructure and its evolution during accelerated thermal cycling test. A significant finding from the study is that the beneficial effect of Ag on accelerated thermal cycling reliability (measured by characteristic lifetime) diminishes as the severity of the accelerated thermal cycling, defined by greater ΔT, higher peak temperature, and longer dwell time increases. The results also indicate that all the Pb-free solders are more reliable in accelerated thermal cycling than the SnPb alloy they have replaced. Suggestions are made for future work, particularly with respect to the continued evolution of alloy development for emerging application requirements and the value of using advanced analytical methods to provide a better understanding of the effect of microstructure and its evolution on accelerated thermal cycling performance.

  5. Thermally Stimulated Current and Polarization Fatigue in Pb(Zr,Ti)O3 Thin Films

    Science.gov (United States)

    Okino, Hirotake; Toyoda, Yoshiaki; Shimizu, Masaru; Horiuchi, Toshihisa; Shiosaki, Tadashi; Matsushige, Kazumi

    1998-09-01

    In order to clarify the origin of the polarization fatigue phenomena,charge traps in ferroelectric Pb(Zr,Ti)O3 (PZT) thin filmswere measured using the thermally stimulated current (TSC) technique.For polarization fatigued Pt/PZT/Pt/SiO2/Si(100) capacitors,a peak of TSC was observed, andthe trap density estimated from the TSC dataincreased as switching cycles increased.Activation energy and density of the charge trapswere estimated to be 0.7 0.8 eV andon the order of 1018 cm-3,respectively.It was also observed thatdegradation of remanent polarization of PZTwas improved by the TSC measurement process.On the other hand, no TSC peak was observed forfatigue free Ir/PZT/Ir/IrO2/SiO2/Si(100) capacitors.From these results, it was suggested thatthe main origin of the polarization fatigue phenomenawas the domain pinning caused by trapped charge carriersinjected by polarization reversal.

  6. Thermal fatigue of a 304L austenitic stainless steel: simulation of the initiation and of the propagation of the short cracks in isothermal and aniso-thermal fatigue; Fatigue thermique d'un acier inoxydable austenitique 304L: simulation de l'amorcage et de la croissance des fissures courtes en fatigue isotherme et anisotherme

    Energy Technology Data Exchange (ETDEWEB)

    Haddar, N

    2003-04-01

    The elbow pipes of thermal plants cooling systems are submitted to thermal variations of short range and of variable frequency. These variations bound to temperature changes of the fluids present a risk of cracks and leakages. In order to solve this problem, EDF has started the 'CRECO RNE 808' plan: 'thermal fatigue of 304L austenitic stainless steels' to study experimentally on a volume part, the initiation and the beginning of the propagation of cracks in thermal fatigue on austenitic stainless steels. The aim of this study is more particularly to compare the behaviour and the damage of the material in mechanic-thermal fatigue (cycling in temperature and cycling in deformation) and in isothermal fatigue (the utmost conditions have been determined by EDF for the metal: Tmax = 165 degrees C and Tmin = 90 degrees C; the frequency of the thermal variations can reach a Hertz). A lot of experimental results are given. A model of lifetime is introduced and validated. (O.M.)

  7. Compressive strength, flexural strength and thermal conductivity of autoclaved concrete block made using bottom ash as cement replacement materials

    International Nuclear Information System (INIS)

    Wongkeo, Watcharapong; Thongsanitgarn, Pailyn; Pimraksa, Kedsarin; Chaipanich, Arnon

    2012-01-01

    Highlights: ► Autoclaved aerated concrete were produced using coal bottom ash as a cement replacement material. ► Coal bottom ash was found to enhance concrete strengths. ► Thermal conductivity of concrete was not significantly affected. ► X-ray diffraction and thermal analysis show tobermorite formation. -- Abstract: The bottom ash (BA) from Mae Moh power plant, Lampang, Thailand was used as Portland cement replacement to produce lightweight concrete (LWC) by autoclave aerated concrete method. Portland cement type 1, river sand, bottom ash, aluminium powder and calcium hydroxide (Ca(OH) 2 ) were used in this study. BA was used to replace Portland cement at 0%, 10%, 20% and 30% by weight and aluminium powder was added at 0.2% by weight in order to produce the aerated concrete. Compressive strength, flexural and thermal conductivity tests were then carried out after the concrete were autoclaved for 6 h and left in air for 7 days. The results show that the compressive strength, flexural strength and thermal conductivity increased with increased BA content due to tobermorite formation. However, approximately, 20% increase in both compressive (up to 11.61 MPa) and flexural strengths (up to 3.16 MPa) was found for mixes with 30% BA content in comparison to just around 6% increase in the thermal conductivity. Thermogravimetry analysis shows C–S–H formation and X-ray diffraction confirm tobermorite formation in bottom ash lightweight concrete. The use of BA as a cement replacement, therefore, can be seen to have the benefit in enhancing strength of the aerated concrete while achieving comparatively low thermal conductivity when compared to the results of the control Portland cement concrete.

  8. Imposed Thermal Fatigue and Post-Thermal-Cycle Wear Resistance of Biomimetic Gray Cast Iron by Laser Treatment

    Science.gov (United States)

    Sui, Qi; Zhou, Hong; Zhang, Deping; Chen, Zhikai; Zhang, Peng

    2017-08-01

    The present study aims to create coupling biomimetic units on gray cast iron substrate by laser surface treatment (LST). LSTs for single-step (LST1) and two-step (LST2) processes, were carried out on gray cast iron in different media (air and water). Their effects on microstructure, thermal fatigue, and post-thermal-cycle wear (PTW) resistance on the specimens were studied. The tests were carried out to examine the influence of crack-resistance behavior as well as the biomimetic surface on its post-thermal-cycle wear behavior and different units, with different laser treatments for comparison. Results showed that LST2 enhanced the PTW behaviors of gray cast iron, which then led to an increase in its crack resistance. Among the treated cast irons, the one treated by LST2 in air showed the lowest residual stress, due to the positive effect of the lower steepness of the thermal gradient. Moreover, the same specimen showed the best PTW performance, due to its superior crack resistance and higher hardness as a result of it.

  9. Incubating isolated mouse EDL muscles with creatine improves force production and twitch kinetics in fatigue due to reduction in ionic strength.

    Science.gov (United States)

    Head, Stewart I; Greenaway, Bronwen; Chan, Stephen

    2011-01-01

    Creatine supplementation can improve performance during high intensity exercise in humans and improve muscle strength in certain myopathies. In this present study, we investigated the direct effects of acute creatine incubation on isolated mouse fast-twitch EDL muscles, and examined how these effects change with fatigue. The extensor digitorum longus muscle from mice aged 12-14 weeks was isolated and stimulated with field electrodes to measure force characteristics in 3 different states: (i) before fatigue; (ii) immediately after a fatigue protocol; and (iii) after recovery. These served as the control measurements for the muscle. The muscle was then incubated in a creatine solution and washed. The measurement of force characteristics in the 3 different states was then repeated. In un-fatigued muscle, creatine incubation increased the maximal tetanic force. In fatigued muscle, creatine treatment increased the force produced at all frequencies of stimulation. Incubation also increased the rate of twitch relaxation and twitch contraction in fatigued muscle. During repetitive fatiguing stimulation, creatine-treated muscles took 55.1±9.5% longer than control muscles to lose half of their original force. Measurement of weight changes showed that creatine incubation increased EDL muscle mass by 7%. Acute creatine application improves force production in isolated fast-twitch EDL muscle, and these improvements are particularly apparent when the muscle is fatigued. One likely mechanism for this improvement is an increase in Ca(2+) sensitivity of contractile proteins as a result of ionic strength decreases following creatine incubation.

  10. Effects of environmental variables on the crack initiation stages of corrosion fatigue of high strength aluminum alloys

    Science.gov (United States)

    Poteat, L. E.

    1981-01-01

    Fatigue initiation in six aluminum alloys used in the aircraft industry was investigated. Cyclic loading superimposed on a constant stress was alternated with atmospheric corrosion. Tests made at different stress levels revealed that a residual stress as low as 39% of the yield strength caused stress corrosion cracking in some of the alloys. An atmospheric corrosion rate meter developed to measure the corrosivity of the atmosphere is described. An easily duplicated hole in the square test specimen with a self-induced residual stress was developed.

  11. The Influence of PV Module Materials and Design on Solder Joint Thermal Fatigue Durability

    Energy Technology Data Exchange (ETDEWEB)

    Bosco, Nick; Silverman, Timothy J.; Kurtz, Sarah

    2016-11-01

    Finite element model (FEM) simulations have been performed to elucidate the effect of flat plate photovoltaic (PV) module materials and design on PbSn eutectic solder joint thermal fatigue durability. The statistical method of Latin Hypercube sampling was employed to investigate the sensitivity of simulated damage to each input variable. Variables of laminate material properties and their thicknesses were investigated. Using analysis of variance, we determined that the rate of solder fatigue was most sensitive to solder layer thickness, with copper ribbon and silicon thickness being the next two most sensitive variables. By simulating both accelerated thermal cycles (ATCs) and PV cell temperature histories through two characteristic days of service, we determined that the acceleration factor between the ATC and outdoor service was independent of the variables sampled in this study. This result implies that an ATC test will represent a similar time of outdoor exposure for a wide range of module designs. This is an encouraging result for the standard ATC that must be universally applied across all modules.

  12. Thermal fatigue tests with actively cooled divertor mock-ups for ITER

    International Nuclear Information System (INIS)

    Roedig, M.; Duwe, R.; Linke, J.; Schuster, A.; Wiechers, B.; Ibbott, C.; Jacobson, D.; Le Marois, G.; Lind, A.; Lorenzetto, P.; Vieider, G.; Peacock, A.; Ploechl, L.; Severi, Y.; Visca, E.

    1998-01-01

    Mock-ups for high heat flux components with beryllium and CFC armour materials have been tested by means of the electron beam facility JUDITH. The experiments concerned screening tests to evaluate heat removal efficiency and thermal fatigue tests. CFC monoblocks attached to DS-Cu (Glidcop Al25) and CuCrZr tubes by active metal casting and Ti brazing showed the best thermal fatigue behaviour. They survived more than 1000 cycles at heat loads up to 25 MW m -2 without any indication of failure. Operational limits are given only by the surface temperature on the CFC tiles. Most of the beryllium mock-ups were of the flat tile type. Joining techniques were brazing, hot isostatic pressing (HIP) and diffusion bonding. HIPed and diffusion bonded Be/Cu modules have not yet reached the standards for application in high heat flux components. The limit of this production method is reached for heat loads of approximately 5 MW m -2 . Brazing with and without silver seems to be a more robust solution. A flat tile mock-up with CuMnSnCe braze was loaded at 5.4 MW m -2 for 1000 cycles without damage The first test with a beryllium monoblock joined to a CuCrZr tube by means of Incusil brazing shows promising results; it survived 1000 cycles at 4.5 MW m -2 without failure. (orig.)

  13. Thermal-fatigue and oxidation resistance of cobalt-modified Udimet 700 alloy

    International Nuclear Information System (INIS)

    Bizon, P.T.; Barrow, B.J.

    1986-04-01

    Comparative thermal-fatigue and oxidation resistances of cobalt-modified wrought Udimet 700 alloy (obtained by reducing the cobalt level by direct substitution of nickel) were determined from fluidized-bed tests. Bed temperatures were 1010 and 288 C (1850 and 550 C) for the first 5500 symmetrical 6-min cycles. From cycle 5501 to the 14000-cycle limit of testing, the heating bed temperature was increased to 1050 C (1922 F). Cobalt levels between 0 and 17 wt% were studied in both the bare and NiCrAlY overlay coated conditions. A cobalt level of about 8 wt% gave the best thermal-fatigue life. The conventional alloy specification is for 18.5% cobalt, and hence, a factor of 2 in savings of cobalt could be achieved by using the modified alloy. After 13500 cycles, all bare cobalt-modified alloys lost 10 to 13 percent of their initial weight. Application of the NiCrAlY overlay coating resulted in weight losses of 1/20 to 1/100 of that of the corresponding bare alloy

  14. An investigation of wall temperature characteristics to evaluate thermal fatigue at a T-junction pipe

    International Nuclear Information System (INIS)

    Miyoshi, Koji; Nakamura, Akira; Utanohara, Yoichi; Takenaka, Nobuyuki

    2014-01-01

    Thermal fatigue cracking may initiate at a T-junction pipe where high and low temperature fluids mix. In this study, wall temperature characteristics at a T-junction pipe were investigated to improve the evaluation method for thermal fatigue. The stainless steel test section consisted of a horizontal main pipe (diameter, 150 mm) and a T-junction connected to a vertical branch pipe (diameter, 50 mm). The inlet flow velocities in the main and branch pipes were set to 0.99 m/s and 0.66 m/s respectively to produce a wall jet pattern in which the jet from the branch pipe was bent by the main pipe flow and made to flow along the pipe wall. The temperature difference was 34.1 K. A total of 148 thermocouples were installed to measure the wall temperature on the pipe inner surface in the downstream region. The maximum of temperature fluctuation intensity on the pipe inner surface was measured as 5% of the fluid temperature difference at the inlets. The dominant frequency of the large temperature fluctuations in the region downstream from z = 0.5D m was equal to 0.2 of the Strouhal number, which was equal to the frequency caused by the vortex streets generated around the jet flow. The large temperature fluctuation was also observed with the period of about 10 s. The fluctuation was caused by spreading of the heated region in the circumferential direction. (author)

  15. Thermal fatigue testing of a diffusion-bonded beryllium divertor mock-up under ITER relevant conditions

    International Nuclear Information System (INIS)

    Youchison, D.L.; Guiniiatouline, R.; Watson, R.D.

    1994-01-01

    Thermal response and thermal fatigue tests of four 5 mm thick beryllium tiles on a Russian divertor mock-up were completed on the Electron Beam Test System at Sandia National Laboratories. The beryllium tiles were diffusion bonded onto an OFHC copper saddleblock and a DSCu (MAGT) tube containing a porous coating. Thermal response tests were performed on the tiles to an absorbed heat flux of 5 MW/m 2 and surface temperatures near 300 degrees C using 1.4 MPa water at 5.0 m/s flow velocity and an inlet temperature of 8-15 degrees C. One tile was exposed to incrementally increasing heat fluxes up to 9.5 MW/m 2 and surface temperatures up to 690 degrees C before debonding at 10 MW/m 2 . A third tile debonded after 9200 thermal fatigue cycles at 5 MW/m 2 , while another debonded after 6800 cycles. In all cases, fatigue failure occurred in the intermetallic layers between the beryllium and copper. No fatigue cracking of the bulk beryllium was observed. During thermal cycling, a gradual loss of porous coating produced increasing sample temperatures. These experiments indicate that diffusion-bonded beryllium tiles can survive several thousand thermal cycles under ITER relevant conditions without failure. However, the reliability of the diffusion bonded Joint remains a serious issue

  16. Comparative study of the fatigue strength of five acrylic denture resins.

    Science.gov (United States)

    Gurbuz, Ozlem; Unalan, Fatma; Dikbas, Idil

    2010-11-01

    The aim of this in vitro study was to compare the fatigue resistance of three kinds of heat-polymerized acrylic resins (conventional heat-polymerized, rapid heat-polymerized, high impact acrylic resin), a kind of visible light-cured resin and a kind of self-cured acrylic resin. A total of 60 notched and un-notched specimens (65 mm x 10 mm x 3 mm) were fabricated, 12 from each material. The fatigue resistance was measured by applying repeated three-point bending deflection to the specimens. For statistical analysis, Kruskal-Wallis test followed by Dunn's multiple comparison tests were used. The Kruskal-Wallis test revealed significant differences in the fatigue resistance among some groups (pacrylic resin, but the differences were statistically non-significant according to Dunn's test (p>0.05). High impact acrylic resin was also found to have significantly higher fatigue resistance value than that of self-cured resin and light-cured resin (p0.05). (c) 2010 Elsevier Ltd. All rights reserved.

  17. Fatigue strength, microstructural stability and strain localization in ultrafine-grained copper

    Czech Academy of Sciences Publication Activity Database

    Kunz, Ludvík; Lukáš, Petr; Svoboda, Milan

    A 424, 1-2 (2006), s. 97-104 ISSN 0921-5093 R&D Projects: GA AV ČR(CZ) 1QS200410502; GA MŠk(CZ) 1P05ME804 Institutional research plan: CEZ:AV0Z20410507 Keywords : ultrafine-grained microstructure * ECAP * fatigue Subject RIV: JG - Metallurgy Impact factor: 1.490, year: 2006

  18. DETERMINATION OF HYDROGEN DESORBED THROUGH THERMAL CALORIMETRY IN A HIGH STRENGTH STEEL

    Directory of Open Access Journals (Sweden)

    Carolina A. Asmus

    2014-03-01

    Full Text Available The following study aims to quantify the release activation energy (Ea of hydrogen (H from lattice sites, reversible or irreversible, where the H can be trapped. Moreover, enthalpy changes associated with the main hydrogen (H trapping sites can be analyzed by means of differential scanning calorimetry (DSC. In this technique, the peak temperature measurement is determined at two different heating rates, 3ºC/min y 5ºC/min, from ambient temperature to 500°C. In order to simulate severe conditions of hydrogen income into resulfurized high strength steel, electrolytic permeation tests were performed on test tubes suitable for fatigue tests. Sometimes during charging, H promoters were aggregated to electrolytic solution. Subsequently, the test tubes were subjected to flow cycle fatigue tests. Finally, irreversible trap which anchor more strongly H atoms are MnS inclusions. Its role on hydrogen embrittlement during fatigue tests is conclusive.

  19. Thermal degradation and tensile strength of sansevieria trifasciata-polypropylene composites

    Science.gov (United States)

    Abral, H.; Kenedy, E.

    2015-07-01

    The paper exhibits thermal degradation and tensile strength of Sansevieria Trifasciata (ST) fibers and polypropylene (PP) composites. Thermal degradation of ST fibers PP composites was conducted by using thermogravimetry (TGA) instrument, meanwhile tensile strength of the composite was done by using tensile equipment. The results show that the thermal resistance of ST fibers PP composites was higher than that of virgin PP only. Increases in volume fraction of fibers in the composites enhance the tensile strength. Scanning Electron Microscope (SEM) observation exhibits good interface bonding between ST fibers and PP matrix.

  20. Muscle strength and fatigue in newly diagnosed patients with myasthenia gravis.

    Science.gov (United States)

    Vinge, Lotte; Andersen, Henning

    2016-10-01

    Dynamometry is increasingly used as an objective measurement of muscle strength in neurological diseases. No study has applied dynamometry in untreated newly diagnosed patients with myasthenia gravis (MG). Isometric muscle strength at the shoulder, knee, and ankle was determined in 21 MG patients before and after initial anti-myasthenic treatment. Isometric strength was compared with MG evaluation scales. Muscle strength was reduced for knee extensors and shoulder abductors but normal for ankle extensors. Isometric muscle strength did not correlate significantly with manual muscle testing (MG Composite). Dynamometry revealed improved muscle strength of up to 50% (median 17%; range -1.8-49.8) despite no change in the MG Composite score. Dynamometry appears to be a more sensitive method of identifying changes in limb strength than MG evaluation scales. This supports the use of dynamometry in MG patients, especially for evaluation of the effect of anti-myasthenic treatment. Muscle Nerve 54: 709-714, 2016. © 2016 Wiley Periodicals, Inc.

  1. The thermal fatigue resistance of vermicular cast iron coupling with H13 steel units by cast-in process

    International Nuclear Information System (INIS)

    Wang, Chengtao; Zhou, Hong; Lin, Peng Yu; Sun, Na; Guo, Qingchun; Zhang, Peng; Yu, Jiaxiang; Liu, Yan; Wang, Mingxing; Ren, Luquan

    2010-01-01

    This paper focuses on improving the thermal fatigue resistance on the surface of vermicular cast iron coupling with inserted H13 steel blocks that had different cross sections, by cast-in processing. The microstructure of bionic units was examined by scanning electron microscope. Micro-hardness and thermal fatigue resistance of bionic samples with varied cross sections and spacings were investigated, respectively. Results show that a marked metallurgical bonding zone was produced at interface between the inserted H13 steel block and the parent material - a unique feature of the bionic structure in the vermicular cast iron samples. The micro-hardness of the bionic samples has been significantly improved. Thermal resistance of the samples with the circular cross section was the highest and the bionics sample with spacing of 2 mm spacing had a much longer thermal fatigue life, thus resulting in the improvement for the thermal fatigue life of the bionic samples, due to the efficient preclusion for the generation and propagation of crack at the interface of H13 block and the matrix.

  2. Assessment of the sulfide corrosion fatigue strength for a multi-pass welded A106 Gr B steel pipe below the low SSCC limit

    International Nuclear Information System (INIS)

    Lee, Gyu Young; Bae, Dong Ho

    2009-01-01

    In the area of heavy construction, welding processes are vital in the production and maintenance of pipelines and power plants. Welding processes happen to produce residual stresses and change the metal structure as a result of the large nonlinear thermal loading that is created by a moving heat source. The fusion welding process generates formidable welding residual stresses and metallurgical change, which increase the crack driving force and reduce the resistance to the brittle fracture as well as the environmental fracture. This is a serious problem with many alloys as well as the A106 Gr B steel pipe. This pipe that is used in petrochemical and heavy chemical plants either degrades due to corrosive environments, e.g., chlorides and sulfides, and/or become damaged during service due to the various corrosion damage mechanisms. Thus, in this study, after numerically and experimentally analyzing the welding residual stress of a multi-pass welded A106 Gr B steel pipe, the sulfide stress corrosion cracking (SSCC) characteristics were assessed in a 3.5 wt.% NaCl solution that was saturated with H 2 S gas at room temperature on the basis of NACE TM 0177-90. The specimens used are of two kinds: un-notched and notched. Then, the sulfide corrosion fatigue (SCF) strength for the un-notched specimen was assessed below the low SSCC limit that was previously obtained from the SSCC tests for the notched specimen. From the results, in terms of the SSCC and SCF, all the specimens failed at the heat-affected zone, where a high welding residual stress is distributed. It was found that the low SSCC limit of un-notched specimens (σSSCCun-notched) was 46% (230 MPa) of the ultimate tensile strength (σU=502 MPa) of a multi-pass welded A106 Gr B steel pipe, and the notched specimens (σSSCCnotched) had 40% (200 MPa) of the ultimate tensile strength. Thus, it was determined that σSSCCun-notched was 13% lower than σSSCCnotched. Further, the sulfide corrosion fatigue limit (

  3. Prediction of thermal fatigue in Tooling for die-casting copper via finite element analysis

    International Nuclear Information System (INIS)

    Sakhuja, Amit; Brevick, Jerald R.

    2004-01-01

    Recent research by the Copper Development Association (CDA) has demonstrated the feasibility of die-casting electric motor rotors using copper. Electric motors using copper rotors are significantly more energy efficient relative to motors using aluminum rotors. However, one of the challenges in copper rotor die-casting is low tool life. Experiments have shown that the higher molten metal temperature of copper (1085 deg. C), as compared to aluminum (660 deg. C) accelerates the onset of thermal fatigue or heat checking in traditional H-13 tool steel. This happens primarily because the mechanical properties of H-13 tool steel decrease significantly above 650 deg. C. Potential approaches to mitigate the heat checking problem include: 1) identification of potential tool materials having better high temperature mechanical properties than H-13, and 2) reduction of the magnitude of cyclic thermal excursions experienced by the tooling by increasing the bulk die temperature. A preliminary assessment of alternative tool materials has led to the selection of nickel-based alloys Haynes 230 and Inconel 617 as potential candidates. These alloys were selected based on their elevated temperature physical and mechanical properties. Therefore, the overall objective of this research work was to predict the number of copper rotor die-casting cycles to the onset of heat checking (tool life) as a function of bulk die temperature (up to 650 deg. C) for Haynes 230 and Inconel 617 alloys. To achieve these goals, a 2D thermo-mechanical FEA was performed to evaluate strain ranges on selected die surfaces. The method of Universal Slopes (Strain Life Method) was then employed for thermal fatigue life predictions

  4. The thermal fatigue behaviour of creep-resistant Ni-Cr cast steel

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2007-12-01

    Full Text Available The study gives a summary of the results of industrial and laboratory investigations regarding an assessment of the thermal fatigue behaviour of creep-resistant austenitic cast steel. The first part of the study was devoted to the problem of textural stresses forming in castings during service, indicating them as a cause of crack formation and propagation. Stresses are forming in carbides and in matrix surrounding these carbides due to considerable differences in the values of the coefficients of thermal expansion of these phases. The second part of the study shows the results of investigations carried out to assess the effect of carbon, chromium and nickel on crack resistance of austenitic cast steel. As a criterion of assessment the amount and propagation rate of cracks forming in the specimens as a result of rapid heating followed by cooling in running water was adopted. Tests were carried out on specimens made from 11 alloys. The chemical composition of these alloys was comprised in a range of the following values: (wt-%: 18-40 %Ni, 17-30 %Cr, 1.2-1.6%Si and 0.05-0.6 %C. The specimens were subjected to 75 cycles of heating to a temperature of 900oC followed by cooling in running water. After every 15 cycles the number of the cracks was counted and their length was measured. The results of the measurements were mathematically processed. It has been proved that the main factor responsible for an increase in the number of cracks is carbon content in the alloy. In general assessment of the results of investigations, the predominant role of carbon and of chromium in the next place in shaping the crack behaviour of creep-resistant austenitic cast steel should be stressed. Attention was also drawn to the effect of high-temperature corrosion as a factor definitely deteriorating the cast steel resistance to thermal fatigue.

  5. Mechanism of crack initiation and crack growth under thermal and mechanical fatigue loading

    International Nuclear Information System (INIS)

    Utz, S.; Soppa, E.; Silcher, H.; Kohler, C.

    2013-01-01

    The present contribution is focused on the experimental investigations and numerical simulations of the deformation behaviour and crack development in the austenitic stainless steel X6CrNiNb18-10 under thermal and mechanical cyclic loading in HCF and LCF regimes. The main objective of this research is the understanding of the basic mechanisms of fatigue damage and the development of simulation methods, which can be applied further in safety evaluations of nuclear power plant components. In this context the modelling of crack initiation and crack growth inside the material structure induced by varying thermal or mechanical loads are of particular interest. The mechanisms of crack initiation depend among other things on the type of loading, microstructure, material properties and temperature. The Nb-stabilized austenitic stainless steel in the solution-annealed condition was chosen for the investigations. Experiments with two kinds of cyclic loading - pure thermal and pure mechanical - were carried out and simulated. The fatigue behaviour of the steel X6CrNiNb18-10 under thermal loading was studied within the framework of the joint research project [4]. Interrupted thermal cyclic tests in the temperature range of 150 C to 300 C combined with non-destructive residual stress measurements (XRD) and various microscopic investigations, e.g. in SEM (Scanning Electron Microscope), were used to study the effects of thermal cyclic loading on the material. This thermal cyclic loading leads to thermal induced stresses and strains. As a result intrusions and extrusions appear inside the grains (at the surface), at which microcracks arise and evolve to a dominant crack. Finally, these microcracks cause a continuous and significant decrease of residual stresses. The fatigue behaviour of the steel X6CrNiNb18-10 under mechanical loading at room temperature was studied within the framework of the research project [5], [8]. With a combination of interrupted LCF tests and EBSD

  6. Mechanism of crack initiation and crack growth under thermal and mechanical fatigue loading

    Energy Technology Data Exchange (ETDEWEB)

    Utz, S.; Soppa, E.; Silcher, H.; Kohler, C. [Stuttgart Univ. (Germany). Materials Testing Inst.

    2013-07-01

    The present contribution is focused on the experimental investigations and numerical simulations of the deformation behaviour and crack development in the austenitic stainless steel X6CrNiNb18-10 under thermal and mechanical cyclic loading in HCF and LCF regimes. The main objective of this research is the understanding of the basic mechanisms of fatigue damage and the development of simulation methods, which can be applied further in safety evaluations of nuclear power plant components. In this context the modelling of crack initiation and crack growth inside the material structure induced by varying thermal or mechanical loads are of particular interest. The mechanisms of crack initiation depend among other things on the type of loading, microstructure, material properties and temperature. The Nb-stabilized austenitic stainless steel in the solution-annealed condition was chosen for the investigations. Experiments with two kinds of cyclic loading - pure thermal and pure mechanical - were carried out and simulated. The fatigue behaviour of the steel X6CrNiNb18-10 under thermal loading was studied within the framework of the joint research project [4]. Interrupted thermal cyclic tests in the temperature range of 150 C to 300 C combined with non-destructive residual stress measurements (XRD) and various microscopic investigations, e.g. in SEM (Scanning Electron Microscope), were used to study the effects of thermal cyclic loading on the material. This thermal cyclic loading leads to thermal induced stresses and strains. As a result intrusions and extrusions appear inside the grains (at the surface), at which microcracks arise and evolve to a dominant crack. Finally, these microcracks cause a continuous and significant decrease of residual stresses. The fatigue behaviour of the steel X6CrNiNb18-10 under mechanical loading at room temperature was studied within the framework of the research project [5], [8]. With a combination of interrupted LCF tests and EBSD

  7. Increasing the structural strength of iron-carbon materials by thermal cycling treatment

    International Nuclear Information System (INIS)

    Fedyukin, V.K.; Platonov, V.N.

    1977-01-01

    Outlined are the principles of a method for thermal cyclic treatment of cast irons, carbon and low-alloy structural steels. It has been found that the thermal cyclic treatment makes it possible either to enhance the strength characteristics of materials parallel with improvements in palsticity and resilience or to substantially raise the plasticity and the resilience (by two, three and more times) while retaining the strength properties. It is shown that the thermal cyclic treatment has a beneficial effect upon the overall service capabilities of the thermally treated materials

  8. Laser High-Cycle Thermal Fatigue of Pulse Detonation Engine Combustor Materials Tested

    Science.gov (United States)

    Zhu, Dong-Ming; Fox, Dennis S.; Miller, Robert A.

    2001-01-01

    Pulse detonation engines (PDE's) have received increasing attention for future aerospace propulsion applications. Because the PDE is designed for a high-frequency, intermittent detonation combustion process, extremely high gas temperatures and pressures can be realized under the nearly constant-volume combustion environment. The PDE's can potentially achieve higher thermodynamic cycle efficiency and thrust density in comparison to traditional constant-pressure combustion gas turbine engines (ref. 1). However, the development of these engines requires robust design of the engine components that must endure harsh detonation environments. In particular, the detonation combustor chamber, which is designed to sustain and confine the detonation combustion process, will experience high pressure and temperature pulses with very short durations (refs. 2 and 3). Therefore, it is of great importance to evaluate PDE combustor materials and components under simulated engine temperatures and stress conditions in the laboratory. In this study, a high-cycle thermal fatigue test rig was established at the NASA Glenn Research Center using a 1.5-kW CO2 laser. The high-power laser, operating in the pulsed mode, can be controlled at various pulse energy levels and waveform distributions. The enhanced laser pulses can be used to mimic the time-dependent temperature and pressure waves encountered in a pulsed detonation engine. Under the enhanced laser pulse condition, a maximum 7.5-kW peak power with a duration of approximately 0.1 to 0.2 msec (a spike) can be achieved, followed by a plateau region that has about one-fifth of the maximum power level with several milliseconds duration. The laser thermal fatigue rig has also been developed to adopt flat and rotating tubular specimen configurations for the simulated engine tests. More sophisticated laser optic systems can be used to simulate the spatial distributions of the temperature and shock waves in the engine. Pulse laser high

  9. Modelling of ultrasonic impact treatment (UIT of welded joints and its effect on fatigue strength

    Directory of Open Access Journals (Sweden)

    K.L. Yuan

    2015-10-01

    Full Text Available Ultrasonic impact treatment (UIT is a remarkable post-weld technique applying mechanical impacts in combination with ultrasound into the welded joints. In the present work, a 3D simulation method including welding simulation, numerical modelling of UIT-process and an evaluation of fatigue crack growth has been developed. In the FE model, the actual treatment conditions and local mechanical characteristics due to acoustic softening are set as input parameters. The plastic deformation and compressive stress layer are found to be more pronounced when acoustic softening takes place. The predicted internal residual stress distributions of welded joint before and after UIT are compared with experimental results, showing a fairly good agreement with each other. Finally, simulated results of fatigue crack growth in various residual stress fields are well compared with test results, so that the proposed model may provide an effective tool to simulate UIT-process in engineering structures.

  10. The influence of corrosion on the fatigue strength of joined components from coated steel plate

    Energy Technology Data Exchange (ETDEWEB)

    Goeklue, S.; Sonne, H.-M. [Thyssen Krupp Stahl AG, Dortmund (Germany); Singh, S. [Audi AG, Ingolstadt (Germany)

    1999-02-01

    Coated steel sheet is increasingly being used in various industries for products subjected to corrosive attack. Simultaneously, the importance of joining these materials is also increasing. This production step generally involves a damage to the protective coating. In the past, the primary aim was the protection of the unprocessed material. Today, however, awareness regarding the influence of corrosion in the joint area and its effect on the load-carrying properties of the joints is becoming increasingly acute. In the automobil industry, fatigue behaviour is one of the most important evaluation criteria. This paper reports on the influence of corrosion, partly in combination with mechanical loading, on the fatigue behaviour of spot welded, self-pierce-riveted, clinched, weld-bonded and clinch-bonded joints. The main aim of these investigations was the development of a suitable accelerated test which would allow the simulation in the laboratory of the various corrosive processes and long term loading as experienced in the field. (orig.)

  11. Effect of Corrosion Resistant Coatings on the Fatigue Strength of Cast Magnesium Alloys

    Science.gov (United States)

    1977-08-01

    hraidity ( distilled water fog) environver¢t Defore fatigue testing. All environmental exposures were performed at the Frankfoi’d Arsenal. •. Sheet Flexure...1a ~ _ I ~ 4* II-~ ~W. -II 1 113 𔃻 004V IN 4A /znwxv 33/ NADC- 7714 0-30 omW �n viS fnIvom ci 0101 0 * 4/-2 9x 7 I-J I 𔃺 Vawl vmS. Zv 34U NADC

  12. Thermal Stir Welding of High Strength and High Temperature Alloys for Aerospace Applications, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The Keystone and MSU team propose to demonstrate the feasibility of solid-state joining high strength and temperature alloys utilizing the Thermal Stir Welding...

  13. Thermal fatigue analysis of vertical annulus with inner rotating cylinder induced by two temperature fluid mixing

    International Nuclear Information System (INIS)

    Miyano, Hiroshi; Narabayashi, Tadashi

    2011-01-01

    Mechanical seal for nuclear reactor coolant recirculation pump must purge the cold water supply from the outside. The cold purge water is flowing into the hot water zone in the pump through a narrow gap between pump shaft and casing over. On the mixing region of the cold purge water and hot water in the narrow gap, the random level temperature fluctuation occurs on the structural metal surface of casing cover and pump shaft. Then it could lead to cyclic thermal stress and fatigue damage. The experiments and analysis have done, made clear the mechanism of generation of temperature fluctuations. Also, it was studied how to measure the structure of the mixing zone temperature control and how to prevent the occurrence of a large temperature fluctuation. In addition, it is proposed the method of evaluating a random temperature fluctuation by using the envelope curve and its fatigue by OOR counting to applying to the evaluation of the similar random fluid temperature fluctuation problems. (author)

  14. High-Temperature Material Lattice Combining Low Thermal Expansion, High Stiffness and Strength

    Science.gov (United States)

    2009-01-01

    material with superior properties for the high-temperature 14 applications. Nickel- cobalt superalloys exhibit high strength and good creep resistance at...nickel- cobalt alloys showing yield strength vs temperature……30 Figure 10: Comparison chart of nickel- cobalt alloys showing coefficient of thermal...structures that experience high-temperatures reaching 1000oC that use niobium for the low thermal expansion constituent and a nickel- cobalt alloy for

  15. Mechanical characterization of W-armoured plasma-facing components after thermal fatigue

    International Nuclear Information System (INIS)

    Serret, D; Richou, M; Missirlian, M; Loarer, T

    2011-01-01

    The future fusion device ITER is aimed at demonstrating the scientific and technical feasibility of fusion power. Tens of thousands of W-armoured plasma-facing components (PFCs) will be installed in the vertical targets of the ITER divertor and subjected to a high heat flux. The purpose of this paper is to present the results of mechanical and microstructural characterization of tungsten PFCs after thermal fatigue tests. On each component, Vickers hardness measurements are made. In parallel, the mean grain diameter in the corresponding zone of tungsten material is determined. The empirical Hall-Petch relation was adapted to experimental data. However, due to the plateau effect on recrystallization hardness, this relation does not seem to be relevant once recrystallization is complete: a new approach is proposed for predicting the margin to the tungsten melting onset.

  16. Thermal-fatigue properties of coated materials for fusion device applications

    International Nuclear Information System (INIS)

    Mullendore, A.W.; Whitley, J.B.; Mattox, D.M.

    1981-01-01

    The adherence of plasma sprayed coatings of TiC, VC, TiB 2 and B on substrates of Cu, 316 SS, Mo, Ta and Poco AXF-5Q artificial graphite has been evaluated in a pulsed electron beam, thermal fatigue environment. The materials are candidates for application as limiter and armor components of tokamak fusion devices. Up to 500 cycles of heating at power densities of 1.5 kW/cm 2 for 1.5 sec. were used. Materials were tested both in the as-sprayed (19 to 33% porosity) condition and after hot isostatic pressing (HIP) to increase coating density. Some (e.g. TiC on Mo and Ta) showed good survivability in both the as-sprayed and HIP densified conditions. TiB 2 on Mo and Ta and VC on Poco graphite were improved while TiC + V on Mo and Ta were degraded by the HIP treatment

  17. Service Life Of Main Piping Component Due To Low Thermal Stresses.Fatigue

    International Nuclear Information System (INIS)

    Miroshnik, R.; Jeager, A.; Ben Haim, H.

    1998-01-01

    The paper deals with estimating the service life of the power station Main piping component and describing the repair process for extending of its service life. After a long period of service, several circular fatigue cracks have been discovered at the bottom of the Main piping component chamber. Finite element analyses of transient thermal stresses, caused by power station startup, are carried out in the paper. The calculation results show good agreement between the theoretical locations of the maximum stresses and the actual locations of the cracks. There is a good agreement between theoretical evaluation and actual service life, as well. The possibility of machining out the cracks in order to prevent their growing is examined here. The machining enables us to extend the power station component's life service

  18. Large eddy simulation of a T-Junction with upstream elbow: The role of Dean vortices in thermal fatigue

    International Nuclear Information System (INIS)

    Tunstall, R.; Laurence, D.; Prosser, R.; Skillen, A.

    2016-01-01

    Highlights: • A T-Junction with an upstream bend is studied using wall-resolved LES and POD. • The bend generates Dean vortices which remain prominent downstream of the junction. • Dean vortex swirl-switching results in an unsteady secondary flow about the pipe axis. • This provides a further mechanism for near-wall temperature fluctuations. • Upstream bends can have a crucial role in T-Junction thermal fatigue problems. - Abstract: Turbulent mixing of fluids in a T-Junction can generate oscillating thermal stresses in pipe walls, which may lead to high cycle thermal fatigue. This thermal stripping problem is an important safety issue in nuclear plant thermal-hydraulic systems, since it can lead to unexpected failure of the pipe material. Here, we carry out a large eddy simulation (LES) of a T-Junction with an upstream bend and use proper orthogonal decomposition (POD) to identify the dominant structures in the flow. The bend generates an unsteady secondary flow about the pipe axis, known as Dean vortex swirl-switching. This provides an additional mechanism for low-frequency near-wall temperature fluctuations downstream of the T-Junction, over those that would be produced by mixing in the same T-Junction with straight inlets. The paper highlights the important role of neighbouring pipe bends in T-Junction thermal fatigue problems and the need to include them when using CFD as a predictive tool.

  19. Effects of service condition on rolling contact fatigue failure mechanism and lifetime of thermal spray coatings—A review

    Science.gov (United States)

    Cui, Huawei; Cui, Xiufang; Wang, Haidou; Xing, Zhiguo; Jin, Guo

    2015-01-01

    The service condition determines the Rolling Contact Fatigue(RCF) failure mechanism and lifetime under ascertain material structure integrity parameter of thermal spray coating. The available literature on the RCF testing of thermal spray coatings under various condition services is considerable; it is generally difficult to synthesize all of the result to obtain a comprehensive understanding of the parameters which has a great effect on a thermal spray coating's resistance of RCF. The effects of service conditions(lubrication states, contact stresses, revolve speed, and slip ratio) on the changing of thermal spray coatings' contact fatigue lifetime is introduced systematically. The effects of different service condition on RCF failure mechanism of thermal spray coating from the change of material structure integrity are also summarized. Moreover, In order to enhance the RCF performance, the parameter optimal design formula of service condition and material structure integrity is proposed based on the effect of service condition on thermal spray coatings' contact fatigue lifetime and RCF failure mechanism. The shortage of available literature and the forecast focus in future researches are discussed based on available research. The explicit result of RCF lifetime law and parameter optimal design formula in term of lubrication states, contact stresses, revolve speed, and slip ratio, is significant to improve the RCF performance on the engineering application.

  20. Evaluation of fatigue damage induced by thermal striping in a T junction using the three dimensional coupling method and frequency response method

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sun Hye; Choi, Jae boong; Kim, Moon Ki [Sungkyunkwan Univ., Seoul (Korea, Republic of); Huh, Nam Su [Seoul Nat' l Univ., Seoul (Korea, Republic of); Lee, Jin Ho [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2012-10-15

    Thermal fatigue cracking induced by thermal stratification, cycling and striping have been observed in several PWR plants. Especially, thermal striping, the highly fluctuating thermal layer, became one of the significant problems, since it can cause un predicted high cycle thermal fatigue (HCTF) at piping systems. This problem are usually found in T junctions of energy cooling systems, where cold and hot flows with high level of turbulence mix together. Thermal striping can cause the networks of fatigue crack at the vicinity of weld parts and these cracks can propagate to significant depth in a relatively short time. Therefore, thermal striping and fatigue crack initiations should be predicted in advance to prevent the severe failure of piping systems. The final goal of this research is to develop a rational thermal and mechanical model considering thermohydraulic characteristics of thermal striping and an evaluation procedure to predict the initiation of thermal fatigue crack. As a first step, we evaluated the fatigue damage in a T junction using two widely used methods. Then, we analyzed the results of each method and conducted comparisons and verifications.

  1. Fatigue Strength and Related Characteristics of Joints in 24s-t Alclad Sheet

    Science.gov (United States)

    Russell, H W; Jackson, L R; Grover, H J; Beaver, W W

    1944-01-01

    Report includes tension fatigue test results on the following types of samples of 0.040-inch alclad 24s-t: (1) monoblock sheet samples as received and after a post-aging heat treatment, (2) "sheet efficiency" samples (two equally stressed sheets joined by a single transverse row of spot welds) both as received and after post-aging, (3) spot-welded lap-joint samples as received and after post-aging, and (4) roll-welded lap-joint samples. (author)

  2. On the evaluation method of creep and fatigue strength for FBR welded joints

    International Nuclear Information System (INIS)

    Endo Tadayoshi; Sakon Toshio

    In fast breeder reactors, more detailed design at elevated temperature is required than in conventional fossile fuel power plants. One of the most important experiences in conventional power plants is creep and low cycle fatigue cracking of welded joints of high temperature use. Therefore, more careful requirements will be necessary for welded joint properties for fast breeder reactors. It is necessary to develop more reliable welded joints considering the detailed requirements for breeder reactor use. The authors report some problems experienced in conventional plants, and then discuss the mechanism of fracture of welded joint specimens in laboratory testing. Elevated temperature properties required for more reliable welded joints is also discussed. (author)

  3. Weldability prediction of high strength steel S960QL after weld thermal cycle simulation

    Directory of Open Access Journals (Sweden)

    M. Dunđer

    2014-10-01

    Full Text Available This paper presents weld thermal cycle simulation of high strength steel S960QL, and describes influence of cooling time t8/5 on hardness and impact toughness of weld thermal cycle simulated specimens. Furthermore, it presents analysis of characteristic fractions done by electron scanning microscope which can contribute to determination of welding parameters for S960QL steel.

  4. Effects of short fiber reinforcement and mean stress on tensile fatigue strength characteristics of polyethersulfone; Tansen`i kyoka porieterusaruhon no hippari hiro tokusei ni oyobosu heikin oryoku no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Furue, H.; Nonaka, K. [Mechanical Engineering Lab., Tsukuba, Ibaraki (Japan)

    1996-01-15

    Thermoplastics are often reinforced with short fibers with aims of improvement of their strengths, rigidities and hardness or maintenance of their dimensional stabilities. Such short fiber reinforced plastic materials have more expectation for high performance plastics. Authors already examined of some effects of reinforced fiber and of orientation in injection molding on flexural fatigue characteristics of the injection-molded high performance thermoplastic materials. However, the examination of short fiber reinforced effects on fatigue strength characteristics was not always sufficient. In this study, in order to obtain a guiding principle for fatigue resistant design of the short fiber reinforced injection molding materials, polyethersulfones (PES) was examined on its tensile fatigue strength and an effect of short fiber reinforcement for improvement of its fundamental dynamic properties on its fatigue characteristics. Especially, its fatigue life characteristics was elucidated mainly on relationship of mean stress, stress amplitude and number of repeating fracture in tensile fatigue behavior. 10 refs., 15 figs., 2 tabs.

  5. High-accuracy CFD prediction methods for fluid and structure temperature fluctuations at T-junction for thermal fatigue evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Qian, Shaoxiang, E-mail: qian.shaoxiang@jgc.com [EN Technology Center, Process Technology Division, JGC Corporation, 2-3-1 Minato Mirai, Nishi-ku, Yokohama 220-6001 (Japan); Kanamaru, Shinichiro [EN Technology Center, Process Technology Division, JGC Corporation, 2-3-1 Minato Mirai, Nishi-ku, Yokohama 220-6001 (Japan); Kasahara, Naoto [Nuclear Engineering and Management, School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan)

    2015-07-15

    Highlights: • Numerical methods for accurate prediction of thermal loading were proposed. • Predicted fluid temperature fluctuation (FTF) intensity is close to the experiment. • Predicted structure temperature fluctuation (STF) range is close to the experiment. • Predicted peak frequencies of FTF and STF also agree well with the experiment. • CFD results show the proposed numerical methods are of sufficiently high accuracy. - Abstract: Temperature fluctuations generated by the mixing of hot and cold fluids at a T-junction, which is widely used in nuclear power and process plants, can cause thermal fatigue failure. The conventional methods for evaluating thermal fatigue tend to provide insufficient accuracy, because they were developed based on limited experimental data and a simplified one-dimensional finite element analysis (FEA). CFD/FEA coupling analysis is expected as a useful tool for the more accurate evaluation of thermal fatigue. The present paper aims to verify the accuracy of proposed numerical methods of simulating fluid and structure temperature fluctuations at a T-junction for thermal fatigue evaluation. The dynamic Smagorinsky model (DSM) is used for large eddy simulation (LES) sub-grid scale (SGS) turbulence model, and a hybrid scheme (HS) is adopted for the calculation of convective terms in the governing equations. Also, heat transfer between fluid and structure is calculated directly through thermal conduction by creating a mesh with near wall resolution (NWR) by allocating grid points within the thermal boundary sub-layer. The simulation results show that the distribution of fluid temperature fluctuation intensity and the range of structure temperature fluctuation are remarkably close to the experimental results. Moreover, the peak frequencies of power spectrum density (PSD) of both fluid and structure temperature fluctuations also agree well with the experimental results. Therefore, the numerical methods used in the present paper are

  6. Strength and thermal stability of fiber reinforced plastic composites ...

    African Journals Online (AJOL)

    Flexural tests and dimensional stability (water absorption and thickness swelling) of the rattan composites were determined. The results obtained revealed that the rattan composites possessed adequate strength and had low water absorption and thickness swelling rates. The water absorption of the composites was ...

  7. Dielectric Strength and Thermal Conductivity of Mineral Oil based Nanofluids

    NARCIS (Netherlands)

    Jin, H.

    2015-01-01

    In many applications of high voltage engineering, electrical and thermal stresses increase due to an ongoing decrease of product dimensions. In particular, the electrical industry is interested in applying nanofluids in transformers to be able to decrease transformer size and weight. The requirement

  8. Evaluation of bond strength of isothermally aged plasma sprayed thermal barrier coating

    International Nuclear Information System (INIS)

    Kim, Dae Jin; Lee, Dong Hoon; Koo, Jae Mean; Song, Sung Jin; Seok, Chang Sung; Kim, Mun Young

    2008-01-01

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. For each aging condition, bond tests for three samples were conducted for evaluating degradation of adhesive or cohesive strength of thermal barrier coating system. For as-sprayed condition, the location of fracture in the bond test was in the middle of epoxy which have bond strength of 57 MPa. As specimens are degraded by thermal aging, bond strength gradually decreased and the location of failure was also changed from within top coat at the earlier stage of thermal aging to the interface between top coat and TGO at the later stage due to the delamination in the coating

  9. Evaluation of bond strength of isothermally aged plasma sprayed thermal barrier coating

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dae Jin; Lee, Dong Hoon; Koo, Jae Mean; Song, Sung Jin; Seok, Chang Sung [Sungkyunkwan University, Suwon (Korea, Republic of); Kim, Mun Young [Korea Plant Service and Engineering Co., Ltd., Seongnam (Korea, Republic of)

    2008-07-15

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. For each aging condition, bond tests for three samples were conducted for evaluating degradation of adhesive or cohesive strength of thermal barrier coating system. For as-sprayed condition, the location of fracture in the bond test was in the middle of epoxy which have bond strength of 57 MPa. As specimens are degraded by thermal aging, bond strength gradually decreased and the location of failure was also changed from within top coat at the earlier stage of thermal aging to the interface between top coat and TGO at the later stage due to the delamination in the coating.

  10. To What Degree Thermal Cycles Affect Chalk Strength

    DEFF Research Database (Denmark)

    Livada, Tijana; Nermoen, Anders; Korsnes, Reidar Inger

    and water saturated chalk. Sixty disks of dry Kansas chalk exposed to different number of temperature cycles were tested for tensile strength using a Brazilian test. Changes in elastic properties as function of number of temperature cycles of the same chalk, but now saturated in water, were studied using...... triaxial cell experiments. For dry rock, no significant effects of temperature cycling was found on average tensile strength, however the range of the tensile failure stress is doubled for the samples exposed to 50 temperature cycles, as opposed to those to none. For water saturated cores, the temperature...... cycling had a significant effect and a significant accumulative irreversible deformation was seen for the core exposed to cyclical temperature variations, so that the elastic bulk modulus consequently increased more than for a core that had been tested at constant temperature. The inconsistency...

  11. Effect of thermo-mechanical loading histories on fatigue crack growth behavior and the threshold in SUS 316 and SCM 440 steels. For prevention of high cycle thermal fatigue failures

    International Nuclear Information System (INIS)

    Okazaki, Masakazu; Muzvidziwa, Milton; Iwasaki, Akira; Kasahara, Naoto

    2014-01-01

    High cycle thermal fatigue failure of pipes induced by fluid temperature change is one of the interdisciplinary issues to be concerned for long term structural reliability of high temperature components in energy systems. In order to explore advanced life assessment methods to prevent the failure, fatigue crack propagation tests were carried out in a low alloy steel and an austenitic stainless steel under typical thermal and thermo-mechanical histories. Special attention was paid to both the effect of thermo-mechanical loading history on the fatigue crack threshold, as well as to the applicability of continuum fracture mechanics treatment to small or short cracks. It was shown experimentally that the crack-based remaining fatigue life evaluation provided more reasonable assessment than the traditional method based on the semi-empirical law in terms of 'usage factor' for high cycle thermal fatigue failure that is employed in JSME Standard, S017. The crack propagation analysis based on continuum fracture mechanics was almost successfully applied to the small fatigue cracks of which size was comparable to a few times of material grain size. It was also shown the thermo-mechanical histories introduced unique effects to the prior fatigue crack wake, resulting in occasional change in the fatigue crack threshold. (author)

  12. Incubating isolated mouse EDL muscles with creatine improves force production and twitch kinetics in fatigue due to reduction in ionic strength.

    Directory of Open Access Journals (Sweden)

    Stewart I Head

    Full Text Available BACKGROUND: Creatine supplementation can improve performance during high intensity exercise in humans and improve muscle strength in certain myopathies. In this present study, we investigated the direct effects of acute creatine incubation on isolated mouse fast-twitch EDL muscles, and examined how these effects change with fatigue. METHODS AND RESULTS: The extensor digitorum longus muscle from mice aged 12-14 weeks was isolated and stimulated with field electrodes to measure force characteristics in 3 different states: (i before fatigue; (ii immediately after a fatigue protocol; and (iii after recovery. These served as the control measurements for the muscle. The muscle was then incubated in a creatine solution and washed. The measurement of force characteristics in the 3 different states was then repeated. In un-fatigued muscle, creatine incubation increased the maximal tetanic force. In fatigued muscle, creatine treatment increased the force produced at all frequencies of stimulation. Incubation also increased the rate of twitch relaxation and twitch contraction in fatigued muscle. During repetitive fatiguing stimulation, creatine-treated muscles took 55.1±9.5% longer than control muscles to lose half of their original force. Measurement of weight changes showed that creatine incubation increased EDL muscle mass by 7%. CONCLUSION: Acute creatine application improves force production in isolated fast-twitch EDL muscle, and these improvements are particularly apparent when the muscle is fatigued. One likely mechanism for this improvement is an increase in Ca(2+ sensitivity of contractile proteins as a result of ionic strength decreases following creatine incubation.

  13. Towards the prediction of thermal fatigue cracks networks development; Vers la prediction de l'apparition de reseau de fissures en fatigue thermique

    Energy Technology Data Exchange (ETDEWEB)

    Osterstock, St. [CEA Saclay, Dept. des Materiaux pour le Nucleaire (DEN/DANS/DMN/SRMA), 91 - Gif-sur-Yvette (France)

    2008-07-01

    In the framework of the influence of the surface and the structure of materials used in the cooling system of reactor, Depres studied in 2004 at the CEA, the evolution of the microstructure inside the surface grains under a thermal fatigue loading, from dynamic of dislocations calculation. In this context the aim of this study is to bring experimental elements of validation of the numerical results obtained by Depres and to verify if these elements allow the prediction of cracks networks apparition. (A.L.B.)

  14. Fatigue strength of nodular cast iron with regard to heavy-wall applications

    Energy Technology Data Exchange (ETDEWEB)

    Bleicher, Christoph; Wagener, Rainer; Kaufmann, Heinz [Fraunhofer-Institut fuer Betriebsfestigkeit und Systemzuverlaessigkeit LBF, Darmstadt (Germany); Melz, Tobias [Fraunhofer-Institut fuer Betriebsfestigkeit und Systemzuverlaessigkeit LBF, Darmstadt (Germany); TU Darmstadt (Germany). Faculty of Mechanical Engineering

    2015-11-01

    For a proper estimation of the fatigue life of a heavy-walled cast component made of nodular cast iron, sufficient knowledge regarding the cyclic properties of the material is necessary. Based on the material parameters at hand for component design, different fatigue analysis procedures can be used. Elastic and elastic-plastic approaches can be adopted, with the latter being reserved only for local approaches. The present publication summarizes the cyclic material parameters gained during a research project by extensive material tests under stress and strain controlled cyclic loading at different load ratios for three nodular cast iron grades. In addition to an improved knowledge of the cyclic material behavior, the notch, the size effects and the mean stress sensitivity were of special concern during the investigations in order to provide an entire overview of the tested materials and thus input information for both stress and strain based design approaches. Tests were performed for specimens taken from large cast blocks of the nodular cast iron grades EN-GJS-400-18U-LT and EN-GJS-450-18, both with ferritic matrices, and EN-GJS-700-2 with a pearlitic matrix. For some of these materials, mean stress sensitivities above 0.5 were obtained during the investigations. These values are not covered by the common standards, which calculate lower values for the mean stress sensitivity. Cyclic material parameters for stress and strain controlled tests are given in this paper as well as values for the size effect, based on the concept of the highly stressed volume. The effect of different specimen sizes could be shown not only by stress but also by strain controlled tests.

  15. Experimental characterization of fatigue strength in butt welded joint considering the geometry and the effect of cooling rate of the weld

    Science.gov (United States)

    Arzola, Nelson; Hernández, Edgar

    2017-05-01

    In this work the experimental characterization of fatigue strength in butt welded joints considering the geometry and the post-weld cooling cycle was performed. ASTM A-36 structural steel was used as the base metal for the shielded metal arc welding process, with welding electrode E6013. Two experimental factors were established: weld bead geometry and the post-weld cooling rate. Two levels for each factor, the welding reinforcement (1 and 3 mm), and the rate of cooling, slow (quiet air) and fast (immersion in water) are evaluated respectively. For the uniaxial fatigue tests, 8 samples were selected for each treatment for a total of 32 specimens. The mechanical and fractomechanical properties of fusion zone, heat affected zone and base metal in relation to the analysis of failure mechanisms were analysed. The fatigue crack growth rates were estimated based on the counting of microstrations. Furthermore, experimental tests, such as uniaxial tension, microindentation hardness, Charpy impact and metallographic analysis, were made to know the influence of the experimental factors in the fatigue strength. On this research, about the 78.13% of the samples obtained a resistance higher than the recommended one by class FAT 100. The results showed that the geometry of the joint is the factor of greatest influence on fatigue strength for butt welded joints; the greater the weld reinforcement the lower the fatigue strength of the joint. Although it is also important to consider other geometric factors of less impact as it is the weld toe radius and the welding chord width.

  16. The influence of rotating fatigue on the bond strength of zirconia-composite interfaces

    NARCIS (Netherlands)

    Mirmohammadi, H.; Aboushelib, M.N.; Kleverlaan, C.J.; de Jager, N.; Feilzer, A.J.

    2010-01-01

    Objectives To evaluate the effect of cyclic loading on the bond strength of resin composite to zirconia framework material. Methods Bar shaped zirconia/composite specimens (2 mm × 2 mm × 25 mm) were prepared using three different resin cements and placed in a four-point bending test setup. The

  17. Influence of different pre-etching times on fatigue strength of self-etch adhesives to dentin.

    Science.gov (United States)

    Takamizawa, Toshiki; Barkmeier, Wayne W; Tsujimoto, Akimasa; Suzuki, Takayuki; Scheidel, Donal D; Erickson, Robert L; Latta, Mark A; Miyazaki, Masashi

    2016-04-01

    The purpose of this study was to use shear bond strength (SBS) and shear fatigue strength (SFS) testing to determine the influence on dentin bonding of phosphoric acid pre-etching times before the application of self-etch adhesives. Two single-step self-etch universal adhesives [Prime & Bond Elect (EL) and Scotchbond Universal (SU)], a conventional single-step self-etch adhesive [G-aenial Bond (GB)], and a two-step self-etch adhesive [OptiBond XTR (OX)] were used. The SBS and SFS values were obtained with phosphoric acid pre-etching times of 3, 10, or 15 s before application of the adhesives, and for a control without pre-etching. For groups with 3 s of pre-etching, SU and EL showed higher SBS values than control groups. No significant difference was observed for GB among the 3 s, 10 s, and control groups, but the 15 s pre-etching group showed significantly lower SBS and SFS values than the control group. No significant difference was found for OX among the pre-etching groups. Reducing phosphoric acid pre-etching time can minimize the adverse effect on dentin bonding durability for the conventional self-etch adhesives. Furthermore, a short phosphoric acid pre-etching time enhances the dentin bonding performance of universal adhesives. © 2016 Eur J Oral Sci.

  18. Heart rate variability reflects self-regulatory strength, effort, and fatigue.

    Science.gov (United States)

    Segerstrom, Suzanne C; Nes, Lise Solberg

    2007-03-01

    Experimental research reliably demonstrates that self-regulatory deficits are a consequence of prior self-regulatory effort. However, in naturalistic settings, although people know that they are sometimes vulnerable to saying, eating, or doing the wrong thing, they cannot accurately gauge their capacity to self-regulate at any given time. Because self-regulation and autonomic regulation colocalize in the brain, an autonomic measure, heart rate variability (HRV), could provide an index of self-regulatory strength and activity. During an experimental manipulation of self-regulation (eating carrots or cookies), HRV was elevated during high self-regulatory effort (eat carrots, resist cookies) compared with low self-regulatory effort (eat cookies, resist carrots). The experimental manipulation and higher HRV at baseline independently predicted persistence at a subsequent anagram task. HRV appears to index self-regulatory strength and effort, making it possible to study these phenomena in the field as well as the lab.

  19. Image analysis of microscopic crack patterns applied to thermal fatigue heat-checking of high temperature tool steels.

    Science.gov (United States)

    Le Roux, Sabine; Medjedoub, Farid; Dour, Gilles; Rézaï-Aria, Farhad

    2013-01-01

    Surface cracking or heat-checking is investigated at a microscopic scale on a hot work tool steel (X38CrMoV5) tested under thermal fatigue. Thermal fatigue tests are periodically interrupted to observe the surface of the specimens by scanning electron microscopy (SEM). A non destructive and semi-automatic method is developed to assess and evaluate the two-dimensional crack pattern initiated on the oxide scale layer formed on the specimen surface. The crack pattern is characterized by image analysis in terms of density, morphological and topological features. This technique allows to determine the number of cycles to initiate the microscopic heat-checking and to follow its evolution. Copyright © 2012 Elsevier Ltd. All rights reserved.

  20. The Thermal Structure and Strength of Cratons and their Margins

    Science.gov (United States)

    Jaupart, C. P.; Mareschal, J. C.

    2015-12-01

    The large cratons of today are made of younger terranes that wrap around older cores. Deformation due to accretion did not proceed in homogeneous fashion and was concentrated in the younger belts. This is illustrated clearly in the Archean Superior Province, Canada. In this area, one observes little imbrication of accreted crust and craton core, in contrast to the laterally extensive thrusting that has affected the younger terranes to the South. The boundary between the craton core and accreted belts is a nearly vertical interface delineated by steeply dipping electrical and seismic anomalies extending to the base of the lithosphere. These steeply dipping structures have been interpreted as relicts of the subduction that drove accretion. By contrast, the sub-crustal subduction remnant that is imaged beneath younger terranes to the south shows up as a moderately dipping (≈30°) structure. These observations suggest a stiff craton surrounded by weaker belts. This strength contrast may have affected later events, such as the Keweenawan rifing, which propagated northward through the accreted terranes but stopped short of impinging the craton core. In the Superior Province, crustal heat production is much higher in the accreted terranes than in the craton core, implying higher temperatures and lower mechanical strength. Such a remarkable dichotomy also exists in South Africa, where the Limpopo and Namaqua belts are characterized by higher heat flux and crustal heat production than the adjacent Archean Kaapvaal and Zimbabwe cratons. The generality of this cannot be assessed on the basis of heat flow and heat production data which are scarce in most other cratons. These cratons, however, are characterized by post-orogenic high temperature metamorphism which is best explained by high crustal heat production. This is true, for example, for the Jimperding metamorphic belt at the edge of the Yilgarn craton, Western Australia. Thus, cratons appear to be surrounded, and

  1. Fatigue crack growth rate behaviour of friction-stir aluminium alloy AA2024-T3 welds under transient thermal tensioning

    International Nuclear Information System (INIS)

    Ilman, M.N.; Kusmono,; Iswanto, P.T.

    2013-01-01

    Highlights: • FSW enables unweldable aircraft material AA2024-T3 to be welded without cracking. • FSW applied to aircraft structure is required to have superior fatigue resistance. • Transient thermal tensioning (TTT) is being developed for stress relieving in FSW. • The fatigue crack growth rates of FSW joints under TTT are studied. - Abstract: Friction stir welding (FSW) has become a serious candidate technology to join metallic fuselage panels for the next generation of civil aircrafts. However, residual stress introduced during welding which subsequently affects fatigue performance is still a major problem that needs to be paid attention. The present investigation aims to improve fatigue crack growth resistance of friction stir aluminium alloy AA2024-T3 welds using transient thermal tensioning (TTT) treatment. In this investigation, aluminium alloy AA2024-T3 plates were joined using FSW process with and without TTT. The welding parameters used including tool rotation speed (Rt) and the plate travelling speed (v) were 1450 rpm and 30 mm/min respectively. The TTT treatments were carried out by heating both sides of friction stir weld line using moving electric heaters ahead of, beside and behind the tool at a heating temperature of 200 °C. Subsequently, a sequence of tests was carried out including microstructural examination, hardness measurement, tensile test and fatigue crack growth rate (FCGR) test in combination with fractography using scanning electron microscopy (SEM). The FCGR test was carried out using a constant amplitude fatigue experiment with stress ratio (R) of 0.1 and frequency (f) of 11 Hz whereas specimens used were centre-crack tension (CCT) type with the initial crack located at the weld nugget. Results of this investigation showed that at low ΔK, typically below 9 MPa m 0.5 , the friction stir welds under TTT treatments lowered fatigue crack growth rate (da/dN) and the lowest (da/dN) was achieved as the heaters were located ahead of

  2. Probabilistic thermal-mechanical fatigue criterion for lost foam casting aluminium alloys based on 2D/3D porosities distribution

    Directory of Open Access Journals (Sweden)

    Szmytka F.

    2014-06-01

    Full Text Available A thermal-mechanical fatigue criterion is proposed to assess the lifetime of aluminium alloys produced by a lost foam casting process. It is based on the observed size distribution of pores sizes which are considered as critical zones for cracks initiation and gives reliable results when both pores sizes are identified from X-ray tomography and mean stresses are taken into account. Lifetime probabilities are finally successfully compared with experimental results.

  3. Impact of thermal misfit on shear strength of veneering ceramic/zirconia composites.

    Science.gov (United States)

    Fischer, Jens; Stawarzcyk, Bogna; Trottmann, Albert; Hämmerle, Christoph H F

    2009-04-01

    Thermal misfit is discussed as one reason for chipping of veneered zirconia restorations. The aim of the investigation was to assess the effect of thermal misfit on the shear strength of zirconia/veneering ceramic composites. Shear strengths of 12 different veneering ceramic/zirconia composites were measured (n=10). The veneering ceramics were fired onto polished Y-TZP. In order to create a strong thermal mismatch, one of the veneering ceramics was intended for use on alumina and one for the metal-ceramic technique. The glass transition temperatures of the veneering ceramics and the coefficients of thermal expansion of all ceramics were measured (n=6). Statistical analysis was performed with one-way ANOVA and a post hoc Bonferroni test (pveneer (Delta alpha) were calculated. In addition the differences between glass transition temperatures of the veneering ceramics and room temperature (Delta T) as the effective temperature range for stress formation were calculated. Highest shear strength was observed when Delta alpha Delta T approximately 1000 x 10(-6). Thermal expansion and glass transition temperature of the veneering ceramic have an impact on the shear strength of veneer/zirconia composites.

  4. Subjective sensation on sleep, fatigue, and thermal comfort in winter shelter-analogue settings

    Science.gov (United States)

    Maeda, Kazuki; Mochizuki, Yosuke; Tsuzuki, Kazuyo; Nabeshima, Yuki

    2017-10-01

    We aimed to examine sleep in shelter-analogue settings in winter to determine the subjective sensation and environmental conditions in evacuation shelters. Twelve young healthy students took part in the sleep study of two nights for seven hours from Midnight to 7 AM in the gymnasium. One night the subject used a pair of futons and on the other the subject used the emergency supplies of four blankets and a set of portable partitions. During the night, air temperature, humidity and air velocity were measured in the area around the sleeping subjects. Sleep parameters measured by actigraphy, skin temperature, microclimate temperature, rectal temperature, and the heart rates of the subjects were continuously measured and recorded during the sleeping period. The subjects completed questionnaires regarding their thermal comfort and subjective sleep before and after the sleep. The subjects felt more coldness on their head and peripheral parts of the body using the emergency blankets than the futon during the sleep. Moreover, fatigue was felt more on the lower back and lower extremities from using emergency blankets than the futon after sleep. However, the sleep efficiency index and subjective sleep evaluation by OSA questionnaire did not reveal any good correlationship. The emergency supplies should be examined for their suitability to provide comfortable and healthy sleep in the shelter-analogue settings.

  5. Effects of Electromigration on the Creep and Thermal Fatigue Behavior of Sn58Bi Solder Joints

    Science.gov (United States)

    Zuo, Yong; Ma, Limin; Guo, Fu; Qiao, Lei; Shu, Yutian; Lee, Andree; Subramanian, K. N.

    2014-12-01

    Electromigration (EM), creep, and thermal fatigue (TF) are the most important aspects of the reliability of electronic solder joints, the failure mechanisms of which used to be investigated separately. However, current, mechanical loading, and temperature fluctuation usually co-exist under real service conditions, especially as the magnitude of current density is increasing with joint miniaturization. The importance of EM can no longer be simply ignored when analyzing the creep and TF behavior of a solder joint. The published literature reports that current density substantially changes creep rate, but the intrinsic mechanism is still unclear. Hence, the purpose of this study was to investigate the effects of EM on the creep and TF behavior of Sn58Bi solder joints by analyzing the evolution of electrical resistance and microstructure. The results indicated that EM shortens the lifetime of creep or TF of Sn58Bi solder joints. During creep, EM delays or suppresses the cracking and deforming process, so fracture occurs at the cathode interface. During TF, EM suppresses the cracking process and changes the interfacial structure.

  6. [Study and evaluation of patients with obliterating arteriopathy of the lower limbs: use of isokinetics to analyze muscular strength and fatigue].

    Science.gov (United States)

    Demonty, B; Detaille, V; Pasquier, A-Y

    2004-11-01

    The aim of the study was to evaluate strength of the dorsal and plantar flexors in patients with obliterating arteriopathy of the lower limbs (stage 2) and to evaluate fatigue. The comparison was based on two groups of ten patients: one with obliterating arteriopathy, and the second with healthy limbs as a control group. Each group of patients underwent bilateral plantar flexion and dorsiflexion of the ankle on an isokinetic machine, with the following movements: three series of five movements at 120 degrees/s, then three series of three movements at 30 degrees/s in a concentric mode to evaluate strength. The exercise was repeated 20 times at 180 degrees/s to evaluate fatigue. The isokinetic parameters selected were the couple peak and ratio of workload to total weight of the patient. Tests controlled for cardiac frequency, as measured by electrocardiography, and blood pressure. Patients with obliterating arteriopathy of the lower limbs were generally weaker in global strength of plantar and dorsal flexors and had greater muscular fatigue than the control group (P lower limbs is likely due to arterial deficit. Muscular metabolism anomalies such dysfunction of the terminal stages of the oxidative phosphorylation could also affect strength. Use of isokinetics represents an interesting possibility for treatment of patients with multiple cardiovascular abnormalities.

  7. Fatigue Strength and Related Characteristics of Aircraft Joints I : Comparison of Spot-Weld and Rivet Patterns in 24s-t Alclad and 75s-t Alclad

    Science.gov (United States)

    Russell, H W; Jackson, L R; Grover, H J; Beaver, W W

    1944-01-01

    Report contains detailed results of a number of fatigue tests on spot-welded joints in aluminum alloys. The tests described include: (1) fatigue tests on spot-welded lap joints in sheets of unequal thickness of alclad 24s-t. These tests indicate that the fatigue strength of a spot-welded joint in sheets of two different gages is slightly higher than that of a similar joint in two sheets of the thinner gage but definitely lower than that of a similar joint in two sheets of the thicker gage. (2) Fatigue tests on spot-welded alclad 75s-t spot-welded lap-joint specimens of alclad 75s-t were not any stronger in fatigue than similar specimens of alclad 24s-t. (3) Fatigue tests on lap-joint specimens spot -welded after various surface preparations--these included ac welding wire-brushed surfaces, dc welding wire-brushed surfaces, and dc welding chemically cleaned surfaces. While the ac welds were strongest statically, the dc welds on wire-brushed surfaces were strongest in fatigue. Specimens prepared in this way were very nearly as strong as the best riveted specimens tested for comparison. (4) Fatigue tests on specimens spot-welded with varying voltage so as to include a wide range of static spot-weld strengths. The fatigue strengths were in the same order as the static strengths but showed less range. (author)

  8. Thermal Inertia of near-Earth Asteroids and Strength of the Yarkovsky Effect

    NARCIS (Netherlands)

    Delbo, Marco; Dell'Oro, A.; Harris, A. W.; Mottola, S.; Mueller, M.

    2006-01-01

    Thermal inertia is the physical parameter that controls the temperature distribution over the surface of an asteroid. It affects the strength of the Yarkovsky effect, which causes orbital drift of km-sized asteroids and is invoked to explain the delivery of near-Earth asteroids (NEAs) from the main

  9. Mechanical and thermal cycling effects on the flexural strength of glass ceramics fused to titanium

    NARCIS (Netherlands)

    Vasquez, Vanessa; Ozcan, Mutlu; Nishioka, Renato; Souza, Rodrigo; Mesquita, Alfredo; Pavanelli, Carlos

    This study evaluated the effects of mechanical and thermal cycling on the flexural strength (ISO 9693) of three brands of ceramics fused to commercially pure titanium (cpTi). Metallic frameworks of 25 x 3 x 0.5 mm dimensions (N = 84) were cast in cpTi, followed by 150-mu m aluminum oxide airborne

  10. Effect of aluminum anodizing in phosphoric acid electrolyte on adhesion strength and thermal performance

    Science.gov (United States)

    Lee, Sulki; Kim, Donghyun; Kim, Yonghwan; Jung, Uoochang; Chung, Wonsub

    2016-01-01

    This study examined the adhesive bond strength and thermal performance of the anodized aluminum 6061 in phosphoric acid electrolyte to improve the adhesive bond strength and thermal performance for use in metal core printed circuit boards (MCPCB). The electrolyte temperature and applied voltage were altered to generate varied pore structures. The thickness, porosity and pore diameter of the anodized layer were measured. The pore morphologies were affected most by temperature, which was the driving force for ion transportation. The mechanism of adhesive bond was penetration of the epoxy into the pores. The optimal anodization conditions for maximum adhesive bond strength, 27 MPa, were 293 K and 100V. The maximum thermal conductivity of the epoxy-treated anodized layer was 1.6 W/m·K at 273 K. Compared with the epoxy-treated Al layer used for conventional MCPCBs, the epoxy-treated anodized layer showed advanced thermal performance due to a low difference of thermal resistance and high heat dissipation.

  11. Evaluation of Strain-Life Fatigue Curve Estimation Methods and Their Application to a Direct-Quenched High-Strength Steel

    Science.gov (United States)

    Dabiri, M.; Ghafouri, M.; Rohani Raftar, H. R.; Björk, T.

    2018-03-01

    Methods to estimate the strain-life curve, which were divided into three categories: simple approximations, artificial neural network-based approaches and continuum damage mechanics models, were examined, and their accuracy was assessed in strain-life evaluation of a direct-quenched high-strength steel. All the prediction methods claim to be able to perform low-cycle fatigue analysis using available or easily obtainable material properties, thus eliminating the need for costly and time-consuming fatigue tests. Simple approximations were able to estimate the strain-life curve with satisfactory accuracy using only monotonic properties. The tested neural network-based model, although yielding acceptable results for the material in question, was found to be overly sensitive to the data sets used for training and showed an inconsistency in estimation of the fatigue life and fatigue properties. The studied continuum damage-based model was able to produce a curve detecting early stages of crack initiation. This model requires more experimental data for calibration than approaches using simple approximations. As a result of the different theories underlying the analyzed methods, the different approaches have different strengths and weaknesses. However, it was found that the group of parametric equations categorized as simple approximations are the easiest for practical use, with their applicability having already been verified for a broad range of materials.

  12. Fracture evaluation of thermally sprayed coatings in dependence on cohesive strength

    Science.gov (United States)

    Schubert, J.; Česánek, Z.

    2017-05-01

    Measuring the cohesive strength of thermally sprayed coatings is relatively difficult matter, which can be accessed in many directions. This issue is nowadays solved by use of Scratch test method. This method is not completely sufficient for the cohesive strength testing because the coating is under load of combined stresses during the Scratch test. The reason to develop this method was need for exact measurement of tensile cohesion toughness of thermally sprayed coatings, which could provide results as close to a classic tensile test as possible. Another reason for development of this method was the impossibility of direct comparison with results obtained by other methods. Tested coatings were prepared using HP / HVOF (Stellite 6, NiCrBSi, CrC-NiCr and Hastelloy C-276). These coatings were selected as commonly used in commercial sector and also on because of rising customer demand for ability to provide such coating characteristics. The tested coatings were evaluated in terms of cohesive strength (method based on tensile strength test). Final fractures were evaluated by optical microscopy together with scanning electron microscopy and EDS analysis. As expected higher cohesive strength showed metallic coatings with top results of coating Stellite 6. Carbide coatings showed approximately third of the cohesion strength in comparison with metal based coating.

  13. Thermal environment effects on strength and impact properties of boron-aluminum composites

    Science.gov (United States)

    Grimes, H. H.; Lad, R. A.; Maisel, J. E.

    1977-01-01

    Thermal effects on fracture strength and impact energy were studied in 50 volume percent unidirectional composites of 143 and 203 micron boron fibers in 6061 and 1100 aluminum matrices. For 6061 matrix composites, strength was maintained to approximately 400 C in the cyclic tests and higher than 400 C in the static tests. For the 1100 matrix composites, strength degradation appeared near 260 C after cycling and higher than 260 C in static heating. This composite strength degradation is explained by a fiber degradation mechanism resulting from a boron-aluminum interface reaction. The impact energy absorption degraded significantly only above 400 C for both matrix alloys. Thus, while impact loss for the 6061 composite correlates with the fiber strength loss, other energy absorption processes appear to extend the impact resistance of the 1100 matrix composites to temperatures beyond where its strength is degraded. Interrupted impact tests on as-received and thermally cycled composites define the range of load over which the fibers break in the impact event.

  14. Assessment of thermal fatigue damage caused by local fluid temperature fluctuation (part I: characteristics of constraint and stress caused by thermal striation and stratification)

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2014-01-01

    Highlights: • The source of the membrane constraint due to local temperature fluctuation was shown. • Thermal fatigue that occurred at a mixing tee and branched elbow was analyzed. • Cracking occurrence was reasonably explained by the constraint and stress conditions. - Abstract: This study was aimed at identifying the constraint conditions under local temperature fluctuation by thermal striping at a mixing tee and by thermal stratification at an elbow pipe branched from the main pipe. Numerical and analytical approaches were made to derive the thermal stress and its fluctuation. It was shown that an inhomogeneous temperature distribution in a straight pipe caused thermal stress due to a membrane constraint even if an external membrane constraint did not act on the pipe. Although the membrane constraint increased the mean stress at the mixing tee, it did not contribute to fluctuation of the thermal stress. On the other hand, the membrane constraint played an important role in the fatigue damage accumulation near the stratification layer of the branched elbow. Based on the constraint and stress conditions analyzed, the characteristics of the cracking observed in actual nuclear power plants were reasonably explained. Namely, at the mixing tee, where thermal crazing has been found, the lack of contribution of the membrane constraint to stress fluctuation caused a stress gradient in the thickness direction and arrested crack growth. On the other hand, at the branched elbow, where axial through-wall cracks have been found, the relatively large hoop stress fluctuation was brought about by movement of the stratified layer together with the membrane constraint even under a relatively low frequency of stress fluctuation

  15. System-Level Heat Transfer Analysis, Thermal- Mechanical Cyclic Stress Analysis, and Environmental Fatigue Modeling of a Two-Loop Pressurized Water Reactor. A Preliminary Study

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, Subhasish [Argonne National Lab. (ANL), Argonne, IL (United States); Soppet, William [Argonne National Lab. (ANL), Argonne, IL (United States); Majumdar, Saurin [Argonne National Lab. (ANL), Argonne, IL (United States); Natesan, Ken [Argonne National Lab. (ANL), Argonne, IL (United States)

    2015-01-03

    This report provides an update on an assessment of environmentally assisted fatigue for light water reactor components under extended service conditions. This report is a deliverable in April 2015 under the work package for environmentally assisted fatigue under DOE's Light Water Reactor Sustainability program. In this report, updates are discussed related to a system level preliminary finite element model of a two-loop pressurized water reactor (PWR). Based on this model, system-level heat transfer analysis and subsequent thermal-mechanical stress analysis were performed for typical design-basis thermal-mechanical fatigue cycles. The in-air fatigue lives of components, such as the hot and cold legs, were estimated on the basis of stress analysis results, ASME in-air fatigue life estimation criteria, and fatigue design curves. Furthermore, environmental correction factors and associated PWR environment fatigue lives for the hot and cold legs were estimated by using estimated stress and strain histories and the approach described in NUREG-6909. The discussed models and results are very preliminary. Further advancement of the discussed model is required for more accurate life prediction of reactor components. This report only presents the work related to finite element modelling activities. However, in between multiple tensile and fatigue tests were conducted. The related experimental results will be presented in the year-end report.

  16. Prevention and treatment of the Farley-Tihange phenomenon of nuclear auxiliary pipes based on thermal fatigue

    International Nuclear Information System (INIS)

    Cao Feng; Wang Jianjun; Ding Youyuan

    2012-01-01

    Farley-Tihange Phenomenon due to thermal fatigue frequently appears on the downstream area filled with cool and heat water of the residual heat removal heat-exchange equipment and the base metal and welding joint of the RIS and RRA pipes connected with the primary coolant pipe directly in global Nuclear power plants in operation. Which brings unacceptable defects, even worse, LOCA. During the pre-service inspection, autonomic ultrasonic test and radiographic test were done to relative pipes and welds of Unit 3 of the Qinshan Nuclear Power Phase Ⅱ. This article summarizes the recurrent position and potential risks of the Farley-Tihange phenomenon, establishes the fault tree of its failure causes, analyses failure mechanism and models of heat fatigue, presents systematically prevention and treatment methods including in-operation supervision, shut-down inspections, emergent maintenance program and so on. (authors)

  17. The significance of ultrafine film-like retained austenite in governing very high cycle fatigue behavior in an ultrahigh-strength MN–SI–Cr–C steel

    International Nuclear Information System (INIS)

    Zhao, P.; Zhang, B.; Cheng, C.; Misra, R.D K.; Gao, G.; Bai, B.; Weng, Y.

    2015-01-01

    We elucidate here the very high cycle fatigue (VHCF) behavior of an ultrahigh-strength medium carbon Mn–Si–Cr–C steel processed using the approach of bainite-based quenching and partitioning (BQ&P). The microstructure of BQ&P process comprised of bainite, carbon-depleted martensite, retained austenite (RA) and small amount of martensite/austenite island (M/A). The tensile strength (R m ) and fatigue limit strength after 10 9 cycles (σ w9 ) and in the non-failed condition were 1688 MPa and 875 MPa, respectively such that σ w9 /R m exceeded conventional steels and was 0.52. Two types of failure modes were observed depending on the surface and microstructure, notably surface-induced failure and non-inclusion-induced failure, where the non-inclusion-induced failure was influenced by the microstructure. Inclusion-induced failure was absent. The study underscores that film-like retained austenite was the underlying reason for superior fatigue properties, hitherto not previously obtained

  18. Performance study of Ke factors in simplified elastic plastic fatigue analyses with emphasis on thermal cyclic loading

    International Nuclear Information System (INIS)

    Lang, Hermann; Rudolph, Juergen; Ziegler, Rainer

    2011-01-01

    As code-based fully elastic plastic code conforming fatigue analyses are still time consuming, simplified elastic plastic analysis is often applied. This procedure is known to be overly conservative for some conditions due to the applied plastification (penalty) factor K e . As a consequence, less conservative fully elastic plastic fatigue analyses based on non-linear finite element analyses (FEA) or simplified elastic plastic analysis based on more realistic K e factors have to be used for fatigue design. The demand for more realistic K e factors is covered as a requirement of practical fatigue analysis. Different code-based K e procedures are reviewed in this paper with special regard to performance under thermal cyclic loading conditions. Other approximation formulae such as those by Neuber, Seeger/Beste or Kuehnapfel are not evaluated in this context because of their applicability to mechanical loading excluding thermal cyclic loading conditions typical for power plant operation. Besides the current code-based K e corrections, the ASME Code Case N-779 (e.g. Adam's proposal) and its modification in ASME Section VIII is considered. Comparison of elastic plastic results and results from the Rules for Nuclear Facility Components and Rules for Pressure Vessels reveals a considerable overestimation of usage factor in the case of ASME III and KTA 3201.2 for the examined examples. Usage factors according to RCC-M, Adams (ASME Code Case N-779), ASME VIII (alternative) and EN 13445-3 are essentially comparable and less conservative for these examples. The K v correction as well as the applied yield criterion (Tresca or von Mises) essentially influence the quality of the more advanced plasticity corrections (e.g. ASME Code Case N-779 and RCC-M). Hence, new proposals are based on a refined K v correction.

  19. Assessment and optimization of thermal and fluidity properties of high strength concrete via genetic algorithm

    Directory of Open Access Journals (Sweden)

    Barış Şimşek

    2016-12-01

    Full Text Available This paper proposes a Response Surface Methodology (RSM based Genetic Algorithm (GA using MATLAB® to assess and optimize the thermal and fluidity of high strength concrete (HSC. The overall heat transfer coefficient, slump-spread flow and T50 time was defined as thermal and fluidity properties of high strength concrete. In addition to above mentioned properties, a 28-day compressive strength of HSC was also determined. Water to binder ratio, fine aggregate to total aggregate ratio and the percentage of super-plasticizer content was determined as effective factors on thermal and fluidity properties of HSC. GA based multi-objective optimization method was carried out by obtaining quadratic models using RSM. Having excessive or low ratio of water to binder provides lower overall heat transfer coefficient. Moreover, T50 time of high strength concrete decreased with the increasing of water to binder ratio and the percentage of superplasticizer content. Results show that RSM based GA is effective in determining optimal mixture ratios of HSC.

  20. Effect of Nanoclay on Thermal Conductivity and Flexural Strength of Polymethyl Methacrylate Acrylic Resin.

    Science.gov (United States)

    Ghaffari, Tahereh; Barzegar, Ali; Hamedi Rad, Fahimeh; Moslehifard, Elnaz

    2016-06-01

    The mechanical and thermal properties of polymethyl methacrylate (PMMA) acrylic resin should be improved to counterweigh its structural deficiencies. The aim of this study was to compare the flexural strength and thermal conductivity of conventional acrylic resin and acrylic resin loaded with nanoclay. The methacrylate monomer containing the 0.5, 1 and 2 wt% of nanoclay was placed in an ultrasonic probe and mixed with the PMMA powder. Scanning electron microscopy was used to verify homogeneous distribution of particles. Twenty-four 20×20×200-mm cubic samples were prepared for flexural strength test; 18 samples containing nanoclay and 6 samples for the control group. Another 24 cylindrical samples of 38×25 mm were prepared for thermal conductivity test. One-way ANOVA was used for statistical analysis, followed by multiple-comparison test (Scheffé's test). Statistical significance was set at pthermal conductivity but decreased flexural strength (pthermal conductivity, while it had a negative effect on the flexural strength.

  1. Cyclic deformation and precipitation behaviour of NiCr22Co12Mo9 during thermal fatigue

    International Nuclear Information System (INIS)

    Pan, Y.; Lang, K.H.; Loehe, D.; Macherauch, E.

    1993-01-01

    Specimens of the nickel-base superalloy NiCr22C12Mo9 (corresponding to Inconel 617) are thermally fatigued with a constant minimum temperature T min =473 K and maximum temperatures T max =873, 1123, 1323, and 1473 K. Cryclic hardening is observed in test with T max ≤1323 K, whereas cyclic softening occurs in tests with T max =1473 K. Coherent and incoherent γ'-precipitates develop during cycling with T max =873 K. In experiments with T max ≤1323 K the major secondary precipitates are found to be M 23 C 6 carbides. In tests with T max =1323 K, carbide bands are produced in former twin areas. Almost no carbides are observed after thermal cycling with T max =1473 K. The thermal cyclic deformation behaviour of the material is discussed taking into account the occurring precipitation features and other microstructural changes. A model to explain the development of carbide bands is suggested. (orig.)

  2. Laser welded versus resistance spot welded bone implants: analysis of the thermal increase and strength.

    Science.gov (United States)

    Fornaini, Carlo; Meleti, Marco; Bonanini, Mauro; Lagori, Giuseppe; Vescovi, Paolo; Merigo, Elisabetta; Nammour, Samir

    2014-01-01

    The first aim of this "ex vivo split mouth" study was to compare the thermal elevation during the welding process of titanium bars to titanium implants inserted in pig jaws by a thermal camera and two thermocouples. The second aim was to compare the strength of the joints by a traction test with a dynamometer. Six pigs' jaws were used and three implants were placed on each side of them for a total of 36 fixtures. Twelve bars were connected to the abutments (each bar on three implants) by using, on one side, laser welding and, on the other, resistance spot welding. Temperature variations were recorded by thermocouples and by thermal camera while the strength of the welded joint was analyzed by a traction test. For increasing temperature, means were 36.83 and 37.06, standard deviations 1.234 and 1.187, and P value 0.5763 (not significant). For traction test, means were 195.5 and 159.4, standard deviations 2.00 and 2.254, and P value 0.0001 (very significant). Laser welding was demonstrated to be able to connect titanium implant abutments without the risk of thermal increase into the bone and with good results in terms of mechanical strength.

  3. Laser Welded versus Resistance Spot Welded Bone Implants: Analysis of the Thermal Increase and Strength

    Directory of Open Access Journals (Sweden)

    Carlo Fornaini

    2014-01-01

    Full Text Available Introduction. The first aim of this “ex vivo split mouth” study was to compare the thermal elevation during the welding process of titanium bars to titanium implants inserted in pig jaws by a thermal camera and two thermocouples. The second aim was to compare the strength of the joints by a traction test with a dynamometer. Materials and Methods. Six pigs’ jaws were used and three implants were placed on each side of them for a total of 36 fixtures. Twelve bars were connected to the abutments (each bar on three implants by using, on one side, laser welding and, on the other, resistance spot welding. Temperature variations were recorded by thermocouples and by thermal camera while the strength of the welded joint was analyzed by a traction test. Results. For increasing temperature, means were 36.83 and 37.06, standard deviations 1.234 and 1.187, and P value 0.5763 (not significant. For traction test, means were 195.5 and 159.4, standard deviations 2.00 and 2.254, and P value 0.0001 (very significant. Conclusion. Laser welding was demonstrated to be able to connect titanium implant abutments without the risk of thermal increase into the bone and with good results in terms of mechanical strength.

  4. Thermal fatigue in mixing tees: A step by step simplified procedure

    International Nuclear Information System (INIS)

    Faidy, Claude

    2003-01-01

    Following the CIVAUX 1 incident of a leak on RHR system, EDF has developed a step by step procedure to screen and analyse similar locations: mixing tees with long duration at high ΔT between the 2 fluids. The paper present the procedure, the background of the methodology and few R and D work that support this procedure. The procedure is based on: screening criteria on maximum DT and minimum duration. screening criteria without any duration consideration, only DT and material. a simplified and conservative estimation of a usage factor. a detailed analysis of usage factor and crack growth rate, based on specific data collection of operating transients. Around that procedure EDF launched an R and D program on fatigue curves and fatigue reduction factors for high cycle fatigue. The procedure is compared with field experience and recent R and D fatigue tests. (author)

  5. High Cycle Thermal Fatigue Analysis for a Mixing Tee in Safety Injection and Shutdown Cooling System of SKN Unit 3 and 4 Power Plant

    International Nuclear Information System (INIS)

    Yang, Kyeong Jin; Lee, Dong Jae; Kim, Dae Soo; Huh, Man Gil

    2011-01-01

    Safety Injection and Shutdown Cooling system (SISC) in a nuclear power plant has an important role of core cooling during plant shutdown and on emergency conditions. A heat exchanger on the SISC removes the heat energy generated in the reactor core during shutdown cooling event. Mixing tee placed on downstream of the heat exchanger designates a Tshaped branch connection where the hot flow passed through the by-pass line mixes with the flow passed through the heat exchanger, and due to the characteristics of fluid with bad heat conductivity, the flow develops a mixing zone in a distance from the mixing tee. The pipe wall in the mixing zone experiences the thermal oscillation of high cycle, and therefore is in a state of the high cycle thermal fatigue loadings. In this work, performed is the high cycle thermal fatigue analysis for a mixing tee under the prescribed thermal loadings in a mixing zone. Using the evaluation guide established by JSME, JSME S017- 2003 which has evaluation procedure composing of the four steps, we evaluate the fatigue integrity of the mixing tee of which the results show that the mixing tee satisfies the fatigue integrity in the last step (fourth) of four steps of evaluation procedure where the fatigue usage factor, U was calculated and then compared with the well known criterion, U<1. Representative results of the fatigue analysis are also discussed

  6. Creep fatigue damage of large shells submitted to thermal gradients due to sodium level variations

    International Nuclear Information System (INIS)

    Debaene, J.P.; Blaix, J.C.

    1989-01-01

    The authors present the studies performed on the upper part of the single redan of SPX2 in order to reduce the starts up duration. Main emphasis is put on the creep fatigue aspect. They present the preliminary studies performed in order to improve the behavior of structures either by technological changes, or by the adaptation of the start up procedure. The elastic analysis and inelastic analyses and the creep fatigue damage results are exposed

  7. Oxidation and fatigue behaviour of {gamma}-TiAl coated with HIPIMS CrAlYN/CrN nanoscale multilayer coatings and EB-PVD thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Braun, Reinhold; Schulz, Uwe [DLR - German Aerospace Center, Koeln (Germany). Inst. of Materials Research; Leyens, Christoph [DLR - German Aerospace Center, Koeln (Germany). Inst. of Materials Research; Technische Univ. Dresden (Germany). Inst. of Materials Science; Hovsepian, Papken E.; Ehiasarian, Arutiun P. [Sheffield Hallam Univ. (United Kingdom). Nanotechnology Centre for PVD Research

    2010-05-15

    CrAlYN/CrN nanoscale multilayer coatings were deposited on {gamma}-TiAl substrate material using high power impulse magnetron sputtering technology. The nitride coating provided effective oxidation protection to {gamma}-TiAl at 850 C for exposure time periods exceeding 2000 cycles of 1 h dwell time at high temperature in air. High oxidation resistance was also observed at 900 C. After exposure to air at 850 C for 300 h, coated tension specimens exhibited a reduction in fatigue strength of about 70 MPa compared to the bare {gamma}-TiAl alloy. Zirconia topcoats produced by electron-beam physical vapour deposition were well adherent to the CrAlYN/CrN coating with an oxy-nitride overcoat. When thermally cycled at 900 C, the lifetime of this thermal barrier coating system on {gamma}-TiAl exceeded 1000 1 h cycles. Below cracks in the nitride coating, the substrate was oxidised and protrusions of an outer oxide scale with columnar structure formed. (orig.)

  8. Effectiveness of a tailored neck training program on neck strength, movement, and fatigue in under-19 male rugby players: a randomized controlled pilot study.

    Science.gov (United States)

    Barrett, Matthew D; McLoughlin, Terence F; Gallagher, Kieran R; Gatherer, Don; Parratt, Michael Tr; Perera, Jonathan R; Briggs, Tim Wr

    2015-01-01

    To investigate the effect of a tailored neck muscle conditioning program on neck muscle strength, neck muscle fatigue, and range of neck movement in 16-18-year-old male rugby players. Thirty-four male rugby players were divided into forward and back playing positions and randomized within these groups. Seventeen players were randomly assigned to each group. The test group was given a tailored 6-week exercise regime based on their baseline measurements to be performed three times a week in addition to their normal training and playing. The control group trained and played as normal. The outcome measures used were cervical spine range of movement, neck strength, and neck muscle fatigability. There were no clinically relevant statistically significant differences between the two groups. Trends identified between the two groups suggest that a tailored neck exercise program increases neck strength, particularly neck extension, and increases resistance to fatigue, as well as influencing right- and left-sided neck muscle balance. A reduction in range of movement was also demonstrated in the test group. There was a great deal of variability in range of movement and strength within this age group. No previously undiagnosed neck conditions were detected, and there were no adverse events reported. This study has shown that neck strength, range of movement, and susceptibility of the neck muscles to fatigue can be influenced using a focused neck training regime. It forms an important basis for a larger, multicenter study to ensure the neck is given due attention in rugby training and receives the same focus of conditioning as other parts of the body.

  9. Numerical simulation of long-period fluid temperature fluctuation at a mixing tee for the thermal fatigue problem

    Energy Technology Data Exchange (ETDEWEB)

    Utanohara, Yoichi, E-mail: utanohara@inss.co.jp [Institute of Nuclear Safety System, Inc., 64 Sata, Mihama-cho, Mikata-gun, Fukui 919-1205 (Japan); Nakamura, Akira, E-mail: a-naka@inss.co.jp [Institute of Nuclear Safety System, Inc., 64 Sata, Mihama-cho, Mikata-gun, Fukui 919-1205 (Japan); Miyoshi, Koji, E-mail: miyoshi.koji@inss.co.jp [Institute of Nuclear Safety System, Inc., 64 Sata, Mihama-cho, Mikata-gun, Fukui 919-1205 (Japan); Kasahara, Naoto, E-mail: kasahara@n.t.u-tokyo.ac.jp [University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan)

    2016-08-15

    Highlights: • A large eddy simulation of a mixing tee was carried out. • Fluid temperature fluctuation could be predicted qualitatively. • Grid convergence was almost attained and the simulation continued until 100 s. • A longer-period temperature fluctuation than the well-known St = 0.2 appeared. • Prediction of long-period temperature fluctuations improves the thermal fatigue assessment. - Abstract: Thermal fatigue cracks may be initiated at mixing tees where high and low temperature fluids flow in and mix. According to a previous study, damage by thermal fatigue depends on the frequency of the fluid temperature fluctuation near the wall surface. Structures have the time constant of structural response that depends on physical properties of the structure and the gain of the frequency response tends to become maximum at the frequency lower than the typical frequency of fluid temperature fluctuation. Hence the effect of the lower frequency, that is, long-period temperature fluctuation is important for the thermal fatigue assessment. The typical frequency of fluid temperature fluctuation is about St = 0.2 (nearly 6 Hz), where St is Strouhal number and means non-dimensional frequency. In the experimental study by Miyoshi et al. (2014), a longer-period fluctuation than St = 0.2 was also observed. Results of a fluid–structure coupled analysis by Kamaya et al. (2011) showed this long-period temperature fluctuation causes severer damage to piping. In the present study, a large eddy simulation was carried out to investigate the predictive performance of the long-period fluid temperature fluctuation more quantitatively. Numerical simulation was conducted for the WATLON experiment which was the water experiment of a mixing tee performed at the Japan Atomic Energy Agency. Four computational grids were used to confirm grid convergence. In the short time (9 s) simulations, tendencies of time-averaged and fluctuated velocities could be followed. Time

  10. Experimental investigation of the flow, oxidation, cooling, and thermal-fatigue characteristics of a laminated porous sheet material

    Science.gov (United States)

    Hickel, R. O.; Warren, E. L.; Kaufman, A.

    1972-01-01

    The basic flow and oxidation characteristics of a laminated porous material (Lamilloy) are presented. The oxidation characteristics of Lamilloy are compared to a wireform-type porous material for the case when both materials are made from Hastelloy-X alloy. The cooling performance of an air cooled vane made from Lamilloy, as determined from cascade tests made at gas temperatures ranging from 1388 to 1741 C (2350 to 3165 F) is also discussed, as well as of a cascade-type thermal fatigue test of the Lamilloy vane.

  11. Factors influencing the thermally-induced strength degradation of B/Al composites

    International Nuclear Information System (INIS)

    Dicarlo, J.A.

    1983-01-01

    Literature data related to the thermally-induced strength degradation of B/Al composites were examined in the light of fracture theories based on reaction-controlled fiber weakening. Under the assumption of a parabolic time-dependent growth for the interfacial reaction product, a Griffith-type fracture model was found to yield simple equations whose predictions were in good agreement with data for boron fiber average strength and for B/Al axial fracture strain. The only variables in these equations were the time and temperature of the thermal exposure and an empirical factor related to fiber surface smoothness prior to composite consolidation. Such variables as fiber diameter and aluminum alloy composition were found to have little influence. The basic and practical implications of the fracture model equations are discussed

  12. Factors influencing the thermally-induced strength degradation of B/Al composites

    Science.gov (United States)

    Dicarlo, J. A.

    1983-01-01

    Literature data related to the thermally-induced strength degradation of B/Al composites were examined in the light of fracture theories based on reaction-controlled fiber weakening. Under the assumption of a parabolic time-dependent growth for the interfacial reaction product, a Griffith-type fracture model was found to yield simple equations whose predictions were in good agreement with data for boron fiber average strength and for B/Al axial fracture strain. The only variables in these equations were the time and temperature of the thermal exposure and an empirical factor related to fiber surface smoothness prior to composite consolidation. Such variables as fiber diameter and aluminum alloy composition were found to have little influence. The basic and practical implications of the fracture model equations are discussed. Previously announced in STAR as N82-24297

  13. Functional trade-off between strength and thermal capacity of dermal armor: Insights from girdled lizards.

    Science.gov (United States)

    Broeckhoven, Chris; du Plessis, Anton; Hui, Cang

    2017-10-01

    The presence of dermal armor is often unambiguously considered the result of an evolutionary predator-prey arms-race. Recent studies focusing predominantly on osteoderms - mineralized elements embedded in the dermis layer of various extant and extinct vertebrates - have instead proposed that dermal armor might exhibit additional functionalities besides protection. Multiple divergent functionalities could impose conflicting demands on a phenotype, yet, functional trade-offs in dermal armor have rarely been investigated. Here, we use high-resolution micro-computed tomography and voxel-based simulations to test for a trade-off between the strength and thermal capacity of osteoderms using two armored cordylid lizards as model organisms. We demonstrate that high vascularization, associated with improved thermal capacity might limit the strength of osteoderms. These results call for a holistic, cautionary future approach to studies investigating dermal armor, especially those aiming to inspire artificial protective materials. Copyright © 2017 Elsevier Ltd. All rights reserved.

  14. Effect of Aggregate Mineralogy and Concrete Microstructure on Thermal Expansion and Strength Properties of Concrete

    Directory of Open Access Journals (Sweden)

    Jinwoo An

    2017-12-01

    Full Text Available Aggregate type and mineralogy are critical factors that influence the engineering properties of concrete. Temperature variations result in internal volume changes could potentially cause a network of micro-cracks leading to a reduction in the concrete’s compressive strength. The study specifically studied the effect of the type and mineralogy of fine and coarse aggregates in the normal strength concrete properties. As performance measures, the coefficient of thermal expansion (CTE and compressive strength were tested with concrete specimens containing different types of fine aggregates (manufactured and natural sands and coarse aggregates (dolomite and granite. Petrographic examinations were then performed to determine the mineralogical characteristics of the aggregate and to examine the aggregate and concrete microstructure. The test results indicate the concrete CTE increases with the silicon (Si volume content in the aggregate. For the concrete specimens with higher CTE, the micro-crack density in the interfacial transition zone (ITZ tended to be higher. The width of ITZ in one of the concrete specimens with a high CTE displayed the widest core ITZ (approx. 11 µm while the concrete specimens with a low CTE showed the narrowest core ITZ (approx. 3.5 µm. This was attributed to early-age thermal cracking. Specimens with higher CTE are more susceptible to thermal stress.

  15. Stress and Fatigue Life Modeling of Cannon Breech Closures Including Effects of Material Strength and Residual Stress

    National Research Council Canada - National Science Library

    Underwood, John

    2000-01-01

    ...; overload residual stress. Modeling of applied and residual stresses at the location of the fatigue failure site is performed by elastic-plastic finite element analysis using ABAQUS and by solid...

  16. Numerical and experimental study on the thermal shock strength of Tungsten by laser irradiation

    International Nuclear Information System (INIS)

    Dai Zhijun; Mutoh, Yoshiharu; Sujatanond, Supamard

    2008-01-01

    The purpose of this paper is to investigate the thermal shock property of Tungsten through finite element method and laser irradiation experiments. A finite element model is developed to simulate the thermal shock behavior of Tungsten irradiated by a laser beam. An axis-symmetric model is adopted to perform the numerical simulation with the finite element code ABAQUS. The element removal and reactivation methods are used to simulate the melting and solidification processes, where the latent heat of Tungsten is introduced to consider the additional heat due to phase change. Distributions of the radial and circumferential stresses are discussed in detail. In addition, a three dimensional finite element model is also developed to calculate the value of K I . Variations of K I at the tip points of a radial crack with time in the cooling process are obtained. The critical power density curves are presented by taking the tensile strength criterion. Finally the thermal shock experiments are performed. Good agreements between the numerical solutions and the experimental results are achieved. It is concluded that the critical power density curves can be a measure to evaluate the thermal shock strength of Tungsten

  17. Stability of Microstructure of Ultrafine-Grained Copper Under Fatigue and Thermal Exposition

    Czech Academy of Sciences Publication Activity Database

    Kunz, Ludvík; Lukáš, Petr; Pantělejev, L.; Man, O.

    2011-01-01

    Roč. 2011, č. 47 (2011), 476–482 ISSN 0039-2103 Institutional research plan: CEZ:AV0Z20410507 Keywords : equal channel angular pressing * stability of ultrafine-grained microstructure * fatigue Subject RIV: JG - Metallurgy Impact factor: 1.103, year: 2011

  18. Effect of autoclave sterilization on the cyclic fatigue resistance of thermally treated Nickel-Titanium instruments.

    Science.gov (United States)

    Zhao, D; Shen, Y; Peng, B; Haapasalo, M

    2016-10-01

    To compare the cyclic fatigue resistance of HyFlex CM, Twisted Files (TF), K3XF, Race, and K3, and evaluate the effect of autoclave sterilization on the cyclic fatigue resistance of these instruments both before and after the files were cycled. Five types of NiTi instruments with similar size 30, .06 taper were selected: HyFlex CM, TF, K3XF, Race and K3. Files were tested in a simulated canal with a curvature of 60° and a radius of 3 mm. The number of cycles to failure of each instrument was determined to evaluate cyclic fatigue resistance. Each type of instruments was randomly divided into four experimental groups: group 1 (n = 20), unsterilized instruments; group 2 (n = 20), pre-sterilized instruments subjected to 10 cycles of autoclave sterilization; group 3 (n = 20), instruments tested were sterilized at 25%, 50% and 75% of the mean cycles to failure as determined in group 1, and then cycled to failure; group 4 (n = 20), instruments cycled in the same manner as group 3 but without sterilization. The fracture surfaces of instruments were examined by scanning electron microscopy (SEM). HyFlex CM, TF and K3XF had significantly higher cyclic fatigue resistance than Race and K3 in the unsterilized group 1 (P Autoclave sterilization significantly increased the MCF of HyFlex CM and K3XF (P Autoclaving extended the cyclic fatigue life of HyFlex CM and K3XF. © 2015 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  19. Four-month course of soluble milk proteins interacts with exercise to improve muscle strength and delay fatigue in elderly participants.

    Science.gov (United States)

    Gryson, Céline; Ratel, Sébastien; Rance, Mélanie; Penando, Stéphane; Bonhomme, Cécile; Le Ruyet, Pascale; Duclos, Martine; Boirie, Yves; Walrand, Stéphane

    2014-12-01

    The benefit of protein supplementation on the adaptive response of muscle to exercise training in older people is controversial. To investigate the independent and combined effects of a multicomponent exercise program with and without a milk-based nutritional supplement on muscle strength and mass, lower-extremity fatigue, and metabolic markers. A sample of 48 healthy sedentary men aged 60.8 ± 0.4 years were randomly assigned to a 16-week multicomponent exercise training program with a milk-based supplement containing, besides proteins [total milk proteins 4 or 10 g/day or soluble milk proteins rich in leucine (PRO) 10 g/day], carbohydrates and fat. Body composition, muscle mass and strength, and time to task failure, an index of muscle fatigue, were measured. Blood lipid, fibrinogen, creatine phosphokinase, glucose, insulin, C-reactive protein, interleukin-6, tumor necrosis factor-α soluble receptors, and endothelial markers were assessed. Body fat mass was reduced after the 4-month training program in groups receiving 10 g/day of protein supplementation (P exercise. The inflammatory and endothelial markers were not different between the groups. Training caused a significant improvement (+10.6% to 19.4%, P strength after prolonged multicomponent exercise training in healthy older men. Copyright © 2014 AMDA – The Society for Post-Acute and Long-Term Care Medicine. Published by Elsevier Inc. All rights reserved.

  20. Study of the quantitative assessment method for high-cycle thermal fatigue of a T-pipe under turbulent fluid mixing based on the coupled CFD-FEM method and the rainflow counting method

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Y.; Lu, T., E-mail: likesurge@sina.com

    2016-12-01

    Highlights: • Two characteristic parameters of the temperature fluctuations are used for qualitative analysis. • A quantitative assessment method for high-cycle thermal fatigue of a T-pipe is proposed. • The time-dependent curves for the temperature and thermal stress are not always “in-phase”. • Large magnitude of thermal stresses may not mean large number of fatigue cycles. • The normalized fatigue damage rate and normalized RMS temperature are positively related. - Abstract: With the development of nuclear power and nuclear power safety, high-cycle thermal fatigue of the pipe structures induced by the flow and heat transfer of the fluid in pipes have aroused more and more attentions. Turbulent mixing of hot and cold flows in a T-pipe is a well-recognized source of thermal fatigue in piping system, and thermal fatigue is a significant long-term degradation mechanism. It is not an easy work to evaluate thermal fatigue of a T-pipe under turbulent flow mixing because of the thermal loads acting at fluid–structure interface of the pipe are so complex and changeful. In this paper, a one-way Computational Fluid Dynamics-Finite Element Method (CFD-FEM method) coupling based on the ANSYS Workbench 15.0 software has been developed to calculate transient thermal stresses with the temperature fields of turbulent flow mixing, and thermal fatigue assessment has been carried out with this obtained fluctuating thermal stresses by programming in the software platform of Matlab based on the rainflow counting method. In the thermal analysis, the normalized mean temperatures and the normalized root mean square (RMS) temperatures are obtained and compared with the experiment of the test case from the Vattenfall benchmark facility to verify the accuracy of the CFD calculation and to determine the position which thermal fatigue is most likely to occur in the T-junction. Besides, more insights have been obtained in the coupled CFD-FEM analysis and the thermal fatigue

  1. Influence of non-metallic second phases on fatigue behaviour of high strength steel components; Efecto de segundas fases no metalicas sobre el comportamiento a fatiga de componentes de acero con elevadas solicitaciones

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, L.; Elvira, R.; Garcia de Andoin, A.; Pizarro, R.; Bertrand, C.

    2005-07-01

    To assess the real effect of the inclusion type on fatigue life of ultra clean high strength steels mechanical components made of 100Cr6 steel were fatigue tested and fracture surfaces analysed to determine the origin of fatigue cracks.Two heats proceedings from different steelmaking routes were taken for the tests. The material were forged into ring shape components which were fatigue tested under compression-compression loads. Failures were analysed by SFEM (Scanning field Emission Microscopy), proving that most of failures at high loads were originated by manganese sulphides of small size (10-70 micros), while less than 40% of all fatigue cracks due to inclusions were caused by titanium carbonitrides and hard oxides. It has been demonstrated that once number and size of hard inclusions have been reduced, the hazardous effect of oxides and carbonitrides on the fatigue life decreases also. However, softer inclusions as manganese sulphides, currently considered as less hazardous, play a more relevant role as direct cause of fatigue failure and they should be taken into account in a deeper way in order to balance both machinability and fatigue life requirements in high strength steel components. (Author) 11 refs.

  2. Mechanistic dissimilarities between environmentally-influenced fatigue-crack propagation at near-threshold and higher growth rates in lower-strength steels

    Energy Technology Data Exchange (ETDEWEB)

    Suresh, S.; Ritchie, R. O.

    1981-11-01

    The role of hydrogen gas in influencing fatigue crack propagation is examined for several classes of lower strength pressure vessel and piping steels. Based on measurements over a wide range of growth rates from 10/sup -8/ to 10/sup -2/ mm/cycle, crack propagation rates are found to be significantly higher in dehumidified gaseous hydrogen compared to moist air in two distinct regimes of crack growth, namely (i) at the intermediate range of growth typically above approx. 10/sup -5/ mm/cycle, and (ii) at the near-threshold region below approx. 10/sup -6/ mm/cycle approaching lattice dimensions per cycle. Both effects are seen at maximum stress intensities (K/sub max/) far below the sustained-load threshold stress intensity for hydrogen-assisted cracking (K/sub Iscc/). Characteristics of environmentally influenced fatigue crack growth in each regime are shown to be markedly different with regard to fractography and the effect of such variables as load ratio and frequency. It is concluded that the primary mechanisms responsible for the influence of the environment in each regime are distinctly different. Whereas corrosion fatigue behavior at intermediate growth rates can be attributed to hydrogen embrittlement processes, the primary role of moist environments at near-threshold levels is shown to involve a contribution from enhanced crack closure due to the formation of crack surface corrosion deposits at low load ratios.

  3. Influence of surface conditions on fatigue strength through the numerical simulation of microstructure; Etude par simulation numerique de la microstructure de l'influence de l'etat de surface sur la resistance a la fatigue d'un acier 304L

    Energy Technology Data Exchange (ETDEWEB)

    Le Pecheur, A.; Clavel, M.; Rey, C.; Bompard, P. [Laboratoire MSSMat, UMR 8579 CNRS, Ecole Centrale Paris (France); Le Pecheur, A.; Curtit, F.; Stephan, J.M. [Departement MMC, EDF RD, Site des Renardieres (France)

    2010-11-15

    A thermal fatigue test (INTHERPOL) was developed by EDF in order to study the initiation of cracks. These tests are carried out on tubular specimens under various thermal loadings and surface finish qualities in order to give an account of these parameters on crack initiation. The main topic of this study is to test the sensitivity of different fatigue criteria to surface conditions using a micro/macro modelling approach. Therefore a 304L polycrystalline aggregate, used for cyclic plasticity based FE modelling, have been considered as a Representative Volume Element located at the surface and subsurface of the test tube. This aggregate has been cyclically strained according to the results issued from FE simulation of INTHERPOL thermal fatigue experiment. Different surface parameters have been numerically simulated: effects of local microstructure and of grains orientation, effects of machining: metallurgical prehardening, residual stress gradient, and surface roughness. Three different fatigue criteria (Manson Coffin, Fatemi Socie and dissipated energy types), previously fitted at a macro-scale for thermal fatigue of 304L, have been computed at a meso scale, in order to show the surface 'hot spots' features and test the sensitivity of these three criteria to different surface conditions. Results show that grain orientation and neighbouring play an important role on the location of hot spots, and also that the positive effect of pre-straining and the negative effect of roughness on fatigue life are not all similarly predicted by these different fatigue criteria. (authors)

  4. Estimate of thermal fatigue lifetime for the INCONEL 625lCF plate while exposed to concentrated solar radiation

    Directory of Open Access Journals (Sweden)

    Rojas-Morín, A.

    2011-04-01

    Full Text Available A system for testing the thermal cycling of materials and components has been developed and installed at the DISTAL-I parabolic dish facility located at the Plataforma Solar de Almería (PSA in Spain. This system allows us to perform abrupt heating/cooling tests by exposing central solar receiver materials to concentrated solar radiation. These tests are performed to simulate both the normal and critical operational conditions of the central solar receiver. The thermal fatigue life for the INCONEL 625LCF® plate when subjected to concentrated solar radiation has been estimated with this system. We have also developed a numerical model that evaluates the thermal behavior of the plate material; additionally, the model yields the tensile-compressive stresses on the plate, which allow the estimation of the Stress-Life (S-N fatigue curves. These curves show that the lifetime of the plate is within the High Cycle Fatigue (HCF region at the operational temperatures of both 650 °C and 900 °C.

    En el concentrador solar de disco parabólico DISTAL-I, situado en la Plataforma Solar de Almería (PSA, en España, se ha instalado un sistema para pruebas de ciclado térmico de materiales. Este sistema permite realizar pruebas abruptas de calentamiento y enfriamiento, en materiales para receptores solares de torre central, al exponerlos a radiación solar concentrada. Estas pruebas se realizan para simular las condiciones de operación de un receptor solar, las condiciones críticas y las condiciones normales. Con este sistema se ha estimado el tiempo de vida bajo fatiga térmica, en una placa de INCONEL 626LCF®, cuando es sometida a radiación solar concentrada. Asimismo, hemos desarrollado un modelo numérico que evalúa el desarrollo térmico en el material de la placa: adicionalmente, el modelo obtiene los esfuerzos de tensión-compresión en la placa, los cuales permiten la estimaciónde las curvas de fatiga vidaesfuerzo (S-N. Estas curvas

  5. The Effect of a Non-Gaussian Random Loading on High-Cycle Fatigue of a Thermally Post-Buckled Structure

    Science.gov (United States)

    Rizzi, Stephen A.; Behnke, marlana N.; Przekop, Adam

    2010-01-01

    High-cycle fatigue of an elastic-plastic beam structure under the combined action of thermal and high-intensity non-Gaussian acoustic loadings is considered. Such loadings can be highly damaging when snap-through motion occurs between thermally post-buckled equilibria. The simulated non-Gaussian loadings investigated have a range of skewness and kurtosis typical of turbulent boundary layer pressure fluctuations in the vicinity of forward facing steps. Further, the duration and steadiness of high excursion peaks is comparable to that found in such turbulent boundary layer data. Response and fatigue life estimates are found to be insensitive to the loading distribution, with the minor exception of cases involving plastic deformation. In contrast, the fatigue life estimate was found to be highly affected by a different type of non-Gaussian loading having bursts of high excursion peaks.

  6. Effects of Ultrasonic Nanocrystal Surface Modification (UNSM) on Residual Stress State and Fatigue Strength of AISI 304

    Science.gov (United States)

    Cherif, A.; Pyoun, Y.; Scholtes, B.

    2010-03-01

    The effects of a new mechanical surface treatment method, called ultrasonic nanocrystal surface modification (UNSM), on near-surface microstructures and residual stress states as well as on the fatigue behavior of an austenitic steel AISI 304 are investigated and discussed. The results are compared with consequences of other mechanical surface treatment methods such as deep rolling or shot peening.

  7. Effectiveness of a tailored neck training program on neck strength, movement, and fatigue in under-19 male rugby players: a randomized controlled pilot study

    Directory of Open Access Journals (Sweden)

    Barrett MD

    2015-05-01

    Full Text Available Matthew D Barrett,1 Terence F McLoughlin,2 Kieran R Gallagher,1 Don Gatherer,3 Michael TR Parratt,1 Jonathan R Perera,1 Tim WR Briggs1 1Royal National Orthopaedic Hospital, Stanmore, Middlesex, United Kingdom; 2Royal Liverpool University Hospital, Liverpool, Mersey Deanery, United Kingdom; 3The Gatherer Partnership, Aylesbury, United Kingdom Purpose: To investigate the effect of a tailored neck muscle conditioning program on neck muscle strength, neck muscle fatigue, and range of neck movement in 16–18-year-old male rugby players. Materials and methods: Thirty-four male rugby players were divided into forward and back playing positions and randomized within these groups. Seventeen players were randomly assigned to each group. The test group was given a tailored 6-week exercise regime based on their baseline measurements to be performed three times a week in addition to their normal training and playing. The control group trained and played as normal. The outcome measures used were cervical spine range of movement, neck strength, and neck muscle fatigability. Results: There were no clinically relevant statistically significant differences between the two groups. Trends identified between the two groups suggest that a tailored neck exercise program increases neck strength, particularly neck extension, and increases resistance to fatigue, as well as influencing right- and left-sided neck muscle balance. A reduction in range of movement was also demonstrated in the test group. There was a great deal of variability in range of movement and strength within this age group. No previously undiagnosed neck conditions were detected, and there were no adverse events reported. Conclusion: This study has shown that neck strength, range of movement, and susceptibility of the neck muscles to fatigue can be influenced using a focused neck training regime. It forms an important basis for a larger, multicenter study to ensure the neck is given due attention in

  8. Polymer/Silicate Nanocomposites Developed for Improved Strength and Thermal Stability

    Science.gov (United States)

    Campbell, Sandi G.

    2003-01-01

    Over the past decade, polymer-silicate nanocomposites have been attracting considerable attention as a method of enhancing polymer properties. The nanometer dimensions of the dispersed silicate reinforcement can greatly improve the mechanical, thermal, and gas barrier properties of a polymer matrix. In a study at the NASA Glenn Research Center, the dispersion of small amounts (less than 5 wt%) of an organically modified layered silicate (OLS) into the polymer matrix of a carbon-fiber-reinforced composite has improved the thermal stability of the composite. The enhanced barrier properties of the polymer-clay hybrid are believed to slow the diffusion of oxygen into the bulk polymer, thereby slowing oxidative degradation of the polymer. Electron-backscattering images show cracking of a nanocomposite matrix composite in comparison to a neat resin matrix composite. The images show that dispersion of an OLS into the matrix resin reduces polymer oxidation during aging and reduces the amount of cracking in the matrix significantly. Improvements in composite flexural strength, flexural modulus, and interlaminar shear strength were also obtained with the addition of OLS. An increase of up to 15 percent in these mechanical properties was observed in composites tested at room temperature and 288 C. The best properties were seen with low silicate levels, 1 to 3 wt%, because of the better dispersion of the silicate in the polymer matrix.

  9. Enhanced tensile strength and thermal conductivity in copper diamond composites with B4C coating.

    Science.gov (United States)

    Sun, Youhong; He, Linkai; Zhang, Chi; Meng, Qingnan; Liu, Baochang; Gao, Ke; Wen, Mao; Zheng, Weitao

    2017-09-06

    Boron carbide (B 4 C) coating on diamond particle is synthesized by heating diamond particles in a powder mix of H 3 BO 3 and B in Ar atmosphere. The composition, bond state and coverage fraction of boron carbide coating on diamond particles are investigated. The boron carbide coating favors to grow on diamond (100) surface rather than on diamond (111) surface. Cu matrix composites reinforced with B 4 C-coated diamond particles were made by powder metallurgy. The addition of B 4 C coating gave rise to a dense composite. The influence of B 4 C coating on both tensile strength and thermal conductivity of the composite were investigated. When the B 4 C fully covered on diamond particles, the composite exhibited a greatly increase in tensile strength (115 MPa) which was much higher than that for uncoated-diamond/Cu (60 MPa) composites. Meanwhile, a high thermal conductivity of 687 W/mK was achieved in the B 4 C-coated-diamond/Cu composites.

  10. Effect of alumina-silica-zirconia eutectic ceramic thermal barrier coating on the low cycle fatigue behaviour of cast polycrystalline nickel-based superalloy at 900 °C

    Czech Academy of Sciences Publication Activity Database

    Obrtlík, Karel; Čelko, L.; Chráska, Tomáš; Šulák, Ivo; Gejdoš, P.

    2017-01-01

    Roč. 318, MAY (2017), s. 374-381 ISSN 0257-8972. [RIPT - International Meeting on Thermal Spraying /7./. Limoges, 09.12.2015-12.12.2015] R&D Projects: GA ČR(CZ) GA15-20991S Institutional support: RVO:68081723 ; RVO:61389021 Keywords : Thermal barrier coating * Nickel-based superalloy * Plasma spraying * High temperature fatigue * Fatigue life * Cyclic stress -strain curve Subject RIV: JL - Materials Fatigue, Friction Mechanics; JL - Materials Fatigue, Friction Mechanics (UFP-V) OBOR OECD: Audio engineering, reliability analysis; Audio engineering, reliability analysis (UFM-A); Audio engineering, reliability analysis (UFP-V) Impact factor: 2.589, year: 2016

  11. A comparison of muscle strength and endurance, exercise capacity, fatigue perception and quality of life in patients with chronic obstructive pulmonary disease and healthy subjects: a cross-sectional study.

    Science.gov (United States)

    Calik-Kutukcu, Ebru; Savci, Sema; Saglam, Melda; Vardar-Yagli, Naciye; Inal-Ince, Deniz; Arikan, Hulya; Aribas, Zeynep; Ozer, Ozge; Bosnak-Guclu, Meral; Coplu, Lutfi

    2014-01-27

    Chronic obstructive pulmonary disease (COPD) has significant systemic effects that substantially impact quality of life and survival. The purpose of this study was to assess and compare peripheral muscle strength and endurance, exercise capacity, fatigue perception and quality of life between patients with COPD and healthy subjects. Twenty COPD patients (mean FEV1 49.3 ± 19.2%) and 20 healthy subjects were included in the study. Pulmonary function testing and six-minute walk test (6MWT) were performed. Peripheral muscle strength was measured with a hand-held dynamometer, peripheral muscle endurance was evaluated with sit-ups, squats and modified push-ups tests. Fatigue perception was assessed using the Fatigue Impact Scale (FIS) and Fatigue Severity Scale (FSS). General quality of life was determined with the Nottingham Health Profile (NHP), and cough-specific quality of life was evaluated with the Leicester Cough Questionnaire (LCQ). Pulmonary functions, strength of shoulder abductor and flexor muscles, numbers of sit-ups and squats, 6MWT distance and 6MWT% were significantly lower in COPD patients than in healthy subjects (p muscle strength and endurance, exercise capacity and quality of life were adversely affected in patients with COPD. There are greater effect of fatigue on psychosocial functioning and general daily life activities and effect of cough on the quality of life in patients with COPD. This study supports the idea that COPD patients must be evaluated in a comprehensive manner for planning pulmonary rehabilitation programs.

  12. Evaluation of the Shearing Strength of a WC-12Co Thermal Spray Coating by the Scraping Test Method

    Directory of Open Access Journals (Sweden)

    Kenji Kaneko

    2015-07-01

    Full Text Available This paper reports on an experimental and analytical investigation conducted into efficacy of the scraping shear-test method in estimating the shearing adhesive strength of a thermally sprayed coating. It was found that the critical average shear stress, the apparent failure strength of WC-Co thermal spray coating, depends on both the dimensions of the test piece and the loading position around the interface between the coating and the substrate. More specifically, the apparent critical shear stress decreased as the height and width of the test piece increased. In addition, the apparent critical shear stress increased with increasing coating thickness and with decreasing loading point distance measured from the interface. Consequently, the real adhesive strength of thermally sprayed coating could not be ascertained from these experimental results. Furthermore, most of the failure initiation points were inside the coating, as opposed to at the interface. This fact means that the results of the tests do not indicate the interfacial adhesive strength, but rather the shear strength of the coating. Three-dimensional finite element method (FEM analysis showed that the distributions of the shearing stress at the loading points were virtually the same at failure, regardless of the dimensions of the test piece. These results suggest that the scraping test method needs a corresponding numerical analysis of the failure mode in order to produce reliable results and is not necessarily able to estimate the interfacial adhesive strength of thermally sprayed coating.

  13. The effects of thermal aging on material behavior and strength of CF8M in nuclear reactor coolant system

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Jae Do; Lee, Yong Seon; Park, Jung Cheol; In, Jae Hyeon; Woo, Seung Wan; Pae, Yong Tak; Nam, Uk Hui; Park, Yun Won [Yeungnam Univ., Gyeongsan (Korea, Republic of)

    1999-03-15

    The following investigations are performed in order to estimate the mechanism of the structural integrity, and the life prediction. The CF8M is observed a brittle behavior in the range of 475 .deg. C. The five classes of the thermally aged CF8M specimen are prepared using an artificially accelerated aging method. Namely, after the specimen are held for 100, 300, 900, 1800 and 3600 hrs. at 430 .deg. C respectively, the specimen are water cooled to room temperature. In addition to the thermally aged specimens the specimens associated with {delta}-phase degradation are prepared. After the specimens are maintained for 20 min, 5, 15, 50 and 150 hrs. at 700 .deg. C, respectively. which is in the range of {delta}-phase degradation, all specimens are cooled in water. The impact energy variations are measured for both the aged and virgin specimen at -173, -70, -32, 27 and 100 .deg. C, respectively, through the Charpy impact tests in addition to the hardness tests. The characteristics of the fatigue crack growth and low cycle fatigue tests are investigated using both aged and virgin specimens. Also fractured surfaces of the specimen are observed using the scanning electronic microscopy. J-R curve and J{sub IC} of the aged and virgin specimens are found J{sub IC} in order to predict the critical flaw size and fatigue life.

  14. Thermal fatigue testing of an ITER primary wall small scale mock up

    International Nuclear Information System (INIS)

    Lorenzetto, P.; Daenner, W.; Le Marois, G.; Saint-Antonin, F.; Rodig, M.; Duwe, R.; Cardella, A.; Lodato, A.

    1998-01-01

    A first primary wall small scale mock up with beryllium as the armor material was manufactured by hot isostatic processing (HIPing) by CEA and tested at the electron beam test facility JUDITH. The mock up consisted of a 9.4 mm thick beryllium armor joint onto a 20 mm thick dispersion strengthened copper (DS-Cu) alloy plate. Type 316L Stainless Steel tubes, 10/12 mm in diameter were embedded in the DS-Cu, which was subsequently joined onto a 30 mm thick 316LN stainless steel plate. The mock up was tested under a surface heat flux of 2.5 MW m -2 for 100 preparatory cycles and 900 cycles of 30 s heating and 30 s cooling time. At the end of the 1000 cycles, the surface and the Be/DS-Cu joint of the mock up did not show any damage due to the fatigue test. (orig.)

  15. Strength and fatigue testing of large size wind turbines rotors. Volume II. Full size natural vibration and static strength test, a reference case

    International Nuclear Information System (INIS)

    Arias, F.; Soria, E.

    1996-01-01

    This report shows the methods and procedures selected to define a strength test for large size wind turbine, anyway in particularly it application on a 500 kW blade and it results obtained in the test carried out in july of 1995 in Asinel test plant (Madrid). Henceforth, this project is designed in an abbreviate form whit the acronym SFAT. (Author)

  16. Strength and fatigue testing of large size wind turbines rotors. Vol. II: Full size natural vibration and static strength test, a reference case

    Energy Technology Data Exchange (ETDEWEB)

    Arias, F.; Soria, E.

    1996-12-01

    This report shows the methods and procedures selected to define a strength test for large size wind turbine, anyway in particular it application on a 500 kW blade and it results obtained in the test carried out in july of 1995 in Asinel`s test plant (Madrid). Henceforth, this project is designed in an abbreviate form whit the acronym SFAT. (Author)

  17. Deer Antler Extract Improves Fatigue Effect through Altering the Expression of Genes Related to Muscle Strength in Skeletal Muscle of Mice

    Directory of Open Access Journals (Sweden)

    Jaw-Chyun Chen

    2014-01-01

    Full Text Available Deer antler is a well-known traditional Chinese medicine used in Asian countries for the tonic and the improvement of aging symptoms. The present study was designed to investigate the antifatigue effect and mechanism of Formosan sambar deer tip antler extract (FSDTAE. The swimming times to exhaustion of mice administered FSDTAE (8.2 mg/day for 28 days were apparently longer than those of the vehicle-treated mice in forced swim test. However, the indicators of fatigue, such as the reduction in glucose level and the increases in blood urea nitrogen and lactic acid levels, were not significantly inhibited by FSDTAE. Therefore, microarray analysis was further used to examine the anti-fatigue mechanism of FSDTAE. We selected genes with fold changes >2 or <−2 in skeletal muscle for pathway analysis. FSDTAE-affected genes were involved in 9 different signaling pathways, such as GnRH signaling pathway and insulin signaling pathway. All of the significantly expressed genes were classified into 8 different categories by their functions. The most enriched category was muscular system, and 6 upregulated genes, such as troponin I, troponin T1, cysteine and glycine-rich protein 2, myosin heavy polypeptide 7, tropomyosin 2, and myomesin family member 3, were responsible for the development and contraction of muscle. Real-time PCR analysis indicated that FSDTAE increased troponins mRNA expression in skeletal muscle. In conclusion, our findings suggested that FSDTAE might increase the muscle strength through the upregulation of genes responsible for muscle contraction and consequently exhibited the anti-fatigue effect in mice.

  18. IMPACT OF THERMAL FATIGUE ON YOUNG’S MODULUS OF EPOXY ADHESIVES

    Directory of Open Access Journals (Sweden)

    Mariusz Kłonica

    2015-11-01

    Full Text Available The following paper presents a comparative analysis of two epoxy-based adhesives: Hysol 9466 and Hysol 3421, prior to and after thermal shock testing. The tests focused on determining Young’s modulus. Epoxy-based materials are among the most widespread adhesive materials used as universal structural adhesives. The prepared epoxy samples (Hysol 9466 and Hysol 3421 were subjected to thermal shock cycling tests, according to a specified programme, in a thermal shock testing chamber, at a temperature range –40 °C to +60 °C and in the number of 200 cycles. Conclusions from the tests are presented at the final stage of the paper.

  19. Local approaches as a basis for fatigue strength forecasting of a welded multiple pipe joint; Vorhersage der Betriebsfestigkeit eines geschweissten Rohrknotens auf Basis lokaler Konzepte

    Energy Technology Data Exchange (ETDEWEB)

    Radaj, D.; Flade, D. [Daimler-Benz AG, Stuttgart (Germany). Forschung und Technik; Sonsino, C.M. [Fraunhofer-Inst. fuer Betriebsfestigkeit LBF, Darmstadt (Germany)

    1997-12-31

    Welded multiple pipe joints are particularly crucial component parts of offshore drilling platforms. Compared to the drilling platforms in the Carribean Sea, such structures in the North Sea are subject to much stronger wave forces amd thus higher stresses affecting fatigue life. The paper discusses the applicability of the notch stress and notch strain impact approach for assessment of the fatigue strength of those complex pipe welds, which represent hot spots of marine structures. The major aspect examined is the applicability of available approaches for assessment, rather than a new method of assessment. The examination presented here refers to the variants of the notch stress impact approach elaborated by Lawrence, Radaj, Seeger, and Sonsino, and to modifications of the notch strain impact approach published by Lawrence, Seeger, and Sonsino, focusing on notch strain impacts. (orig./CB) [Deutsch] Geschweisste Rohrknoten sind ein besonders wichtiges Bauteil von Erdoelbohrinseln in den Weltmeeren. Eine Besonderheit der Bauwerke in der Nordsee gegenueber den Vorgaengern in der Karibik ist die staerkere Beanspruchung auf Ermuedung durch den Wellengang. In diesem Beitrag wird der Frage nach der Anwendbarkeit des Kerbspannungs- und Kerbdehnungskonzepts zur Beurteilung der Betriebsfestigkeit des Rohrknotens, der als Beispiel fuer eine komplexe Schweisskonstruktion steht, nachgegangen. Es geht um die Darstellung und Klaerung von Fragen der Konzeptanwendung, nicht um eine Neubewertung des als Beispiel gewaehlten Rohrknotens. Das Kerbspannungskonzept liegt in Versionen nach Lawrence, Radaj, Seeger und Sonsino vor, das Kerbdehnungskonzept in Versionen nach Lawrence, Seeger und Sonsino. Die Betrachtung konzentriert sich auf die Anwendung des Kerbdehnungskonzepts. (orig./MM)

  20. Strength functions of primary transitions following thermal neutron capture in strontium

    International Nuclear Information System (INIS)

    Winter, C.; Lieb, K.P.

    1989-01-01

    The primary E1, M1 and E2 γ-radiation in 87,88,89 Sr observed after thermal neutron capture was compared with the predictions of single particle and giant resonance models. The nuclei feature a wide range of neutron binding energies between 6.3 and 11.1 MeV, which makes a 5.5 MeV spectrum of primary transition energies available for investigation. The (n, γ) reaction was used to estimate the parameters of the spin-flip M1 giant resonance in strontium. The total energy weighted M1 strength of this resonance exceeds the results of shell model and random phase approximation calculations for 90 Zr by a factor of 3-4. The E1 strengths were found to agree with the established giant dipole resonance model. The few data on primary E2 transitions do not allow to differentiate between the giant quadrupole resonance and the single particle models. (orig.)

  1. Thermal conductivity and compressive strength of expanded perlite aggregate concrete with mineral admixtures

    Energy Technology Data Exchange (ETDEWEB)

    Demirboga, R.; Guel, R. [Atarturk Univ., Erzurum (Turkey). Dept. of Civil Engineering

    2003-12-01

    This paper studies the influence of two admixtures on expanded perlite aggregate concrete. Both silica fume and fly ash were added as replacement for cement by decreasing the cement weights in the ratios of 10, 20 and 30% by weight. The binder dosage was kept constant at 200 kg/m{sup 3} throughout this study. Superplasticizer was used 1.5% by weight of Portland cement to reduce w/c ratios. The obtained results showed that: the thermal conductivity decreased with the increase of silica fume and fly ash as replacement for portland cement up to 14 and 18%, respectively. Densities of all samples decreased from 522 to 483 kg/m{sup 3} with the increase of both admixtures. Silica fume and fly ash decreased the density of samples. The compressive strengths decreased 12, 19, 29 for 7 days, and increased 9, 13%, 4%, for 28 days due to 10, 20 and 30% silica fume, respectively. Fly ash induced to reductions in the compressive strength up to 36% at 7 days and 27% at 28 days. (Author)

  2. Evaluation of thermal conductivity and flexural strength properties of poly(methyl methacrylate) denture base material reinforced with different fillers.

    Science.gov (United States)

    Kul, Esra; Aladağ, Lütfü İhsan; Yesildal, Ruhi

    2016-11-01

    Poly(methyl methacrylate) (PMMA) is widely used in prosthodontics as a denture base material. However, it has several disadvantages, including low strength and low thermal conductivity. The purpose of this in vitro study was to evaluate thermal conductivity and flexural strength after adding powdered Ag, TiO 2 , ZrO 2 , Al 2 O 3 , SiC, SiC-nano, Si 3 N 4 , and HA-nano in ratios of 10 wt% to PMMA. A total of 144 specimens were fabricated and divided into 18 groups. Specimens were left in water for 30 days. Thermal conductivity values were measured using a heat flowmeter, flexural strength was measured with a 3-point bend test, and specimens were investigated with environmental scanning electron microscopy. One-way ANOVA was used to compare means followed by using Duncan multiple range test (α=.05). The thermal conductivity value of PMMA increased significantly after the addition of Si 3 N 4 , SiC, Al 2 O 3 , SiC-nano, TiO 2 , ZrO 2 , HA-nano, and Ag. Progressive increases in thermal conductivity were observed in Si 3 N 4 , SiC, and Al 2 O 3 fillers. Flexural strength values of the control group were not significantly different from those of the SiC, Al 2 O 3 , or Ag group (P>.05). In the other groups, flexural strength values decreased significantly (Pthermal conductivity values that are dissipated more homogeneously in PMMA. Although the addition of 10 wt% SiC, Al 2 O 3, and Ag powder to PMMA significantly increased thermal conductivity, the flexural strength values of PMMA were not significantly changed. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  3. Main factors for fatigue failure probability of pipes subjected to fluid thermal fluctuation

    International Nuclear Information System (INIS)

    Machida, Hideo; Suzuki, Masaaki; Kasahara, Naoto

    2015-01-01

    It is very important to grasp failure probability and failure mode appropriately to carry out risk reduction measures of nuclear power plants. To clarify the important factors for failure probability and failure mode of pipes subjected to fluid thermal fluctuation, failure probability analyses were performed by changing the values of a stress range, stress ratio, stress components and threshold of stress intensity factor range. The important factors for the failure probability are range, stress ratio (mean stress condition) and threshold of stress intensity factor range. The important factor for the failure mode is a circumferential angle range of fluid thermal fluctuation. When a large fluid thermal fluctuation acts on the entire circumferential surface of the pipe, the probability of pipe breakage increases, calling for measures to prevent such a failure and reduce the risk to the plant. When the circumferential angle subjected to fluid thermal fluctuation is small, the failure mode of piping is leakage and the corrective maintenance might be applicable from the viewpoint of risk to the plant. (author)

  4. Effect of thermal cycling on the strength and superconducting properties of laser floating zone textured Bi-2212 rods

    International Nuclear Information System (INIS)

    Salazar, A.; Pastor, J.Y.; Llorca, J.; Natividad, E.; Gimeno, F.J.; Angurel, L.A.

    2003-01-01

    The influence of the thermal cycling on the flexure strength and superconducting properties of textured Bi 2 Sr 2 CaCu 2 O 8+δ rods processed by the laser-heated floating zone method was studied. Two different temperature ranges (77-300 and 77-393 K) were used to separate the contributions of chemical reactions with liquid water from those due to the thermo-elastic stresses. The rods showed excellent resistance to thermal cycling in both cases and neither the superconducting nor the mechanical properties were significantly affected. In particular, the variation of the critical current at 77 K was below ±4% after 50 thermal cycles. The flexure strength of rods increased or decreased by ∼10% after a few tens of thermal cycles, and crack deflection along the rod axis was observed in the specimens which showed a reduction in strength. This decrease was transitory, and the flexure strength after 50 thermal cycles was similar to that measured on the as-received rods

  5. Static and fatigue strength of a novel anatomically contoured implant compared to five current open-wedge high tibial osteotomy plates.

    Science.gov (United States)

    Diffo Kaze, Arnaud; Maas, Stefan; Belsey, James; Hoffmann, Alexander; Pape, Dietrich

    2017-12-08

    The purpose of the present study was to compare the mechanical static and fatigue strength of the size 2 osteotomy plate "Activmotion" with the following five other common implants for the treatment of medial knee joint osteoarthritis: the TomoFix small stature, the TomoFix standard, the Contour Lock, the iBalance and the second generation PEEKPower. Six fourth-generation tibial bone composites underwent a medial open-wedge high tibial osteotomy (HTO), according to standard techniques, using size 2 Activmotion osteotomy plates. All bone-implant constructs were subjected to static compression load to failure and load-controlled cyclic fatigue failure testing, according to a previously defined testing protocol. The mechanical stability was investigated by considering different criteria and parameters: maximum forces, the maximum number of loading cycles, stiffness, the permanent plastic deformation of the specimens during the cyclic fatigue tests, and the maximum displacement range in the hysteresis loops of the cyclic loading responses. In each test, all bone-implant constructs with the size 2 Activmotion plate failed with a fracture of the lateral cortex, like with the other five previously tested implants. For the static compression tests the failure occurred in each tested implant above the physiological loading of slow walking (> 2400 N). The load at failure for the Activmotion group was the highest (8200 N). In terms of maximum load and number of cycles performed prior to failure, the size 2 Activmotion plate showed higher results than all the other tested implants except the ContourLock plate. The iBalance implant offered the highest stiffness (3.1 kN/mm) for static loading on the lateral side, while the size 2 Activmotion showed the highest stiffness (4.8 kN/mm) in cyclic loading. Overall, regarding all of the analysed strength parameters, the size 2 Activmotion plate provided equivalent or higher mechanical stability compared to the previously tested

  6. Bottom-up Design of Three-Dimensional Carbon-Honeycomb with Superb Specific Strength and High Thermal Conductivity.

    Science.gov (United States)

    Pang, Zhenqian; Gu, Xiaokun; Wei, Yujie; Yang, Ronggui; Dresselhaus, Mildred S

    2017-01-11

    Low-dimensional carbon allotropes, from fullerenes, carbon nanotubes, to graphene, have been broadly explored due to their outstanding and special properties. However, there exist significant challenges in retaining such properties of basic building blocks when scaling them up to three-dimensional materials and structures for many technological applications. Here we show theoretically the atomistic structure of a stable three-dimensional carbon honeycomb (C-honeycomb) structure with superb mechanical and thermal properties. A combination of sp 2 bonding in the wall and sp 3 bonding in the triple junction of C-honeycomb is the key to retain the stability of C-honeycomb. The specific strength could be the best in structural carbon materials, and this strength remains at a high level but tunable with different cell sizes. C-honeycomb is also found to have a very high thermal conductivity, for example, >100 W/mK along the axis of the hexagonal cell with a density only ∼0.4 g/cm 3 . Because of the low density and high thermal conductivity, the specific thermal conductivity of C-honeycombs is larger than most engineering materials, including metals and high thermal conductivity semiconductors, as well as lightweight CNT arrays and graphene-based nanocomposites. Such high specific strength, high thermal conductivity, and anomalous Poisson's effect in C-honeycomb render it appealing for the use in various engineering practices.

  7. A randomized controlled trial on the effects of combined aerobic-resistance exercise on muscle strength and fatigue, glycemic control and health-related quality of life of type 2 diabetes patients.

    Science.gov (United States)

    Tomas-Carus, Pablo; Ortega-Alonso, Alfredo; Pietilainen, Kirsi H; Santos, Vitoria; Goncalves, Helena; Ramos, Jorge; Raimundo, Armando

    2016-05-01

    The aim of this paper was to evaluate the effects of a 12-weeks combined aerobic-resistance exercise therapy on fatigue and isokinetic muscle strength, glycemic control and health-related quality of life (HRQoL) in moderately affected type 2 diabetes (T2DM) patients. A randomized controlled trial design was employed. Forty-three T2DM patients were assigned to an exercise group (N.=22), performing 3 weekly sessions of 60 minutes of combined aerobic-resistance exercise for 12-weeks; or a no exercise control group (N.=21). Both groups were evaluated at a baseline and after 12-weeks of exercise therapy for: 1) muscle strength and fatigue by isokinetic dynamometry; 2) plasma glycated hemoglobin A1C (HbA1C); and 3) HRQoL utilizing the SF-36 questionnaire. The exercise therapy led to improvements in muscle fatigue in knee extensors (-55%) and increased muscle strength in knee flexors and extensors (+15 to +30%), while HbA1C decreased (-18%). In addition, the exercising patients showed sizeable improvements in HRQoL: physical function (+53%), vitality (+21%) and mental health (+40%). Twelve-weeks of combined aerobic-resistance exercise was highly effective to improve muscle strength and fatigue, glycemic control and several aspects of HRQoL in T2DM patients. These data encourage the use of aerobic and resistance exercise in the good clinical care of T2DM.

  8. A review of evaluation methods developed for numerical simulation of the temperature fluctuation contributing to thermal fatigue of a T-junction pipe

    International Nuclear Information System (INIS)

    Nakamura, Akira; Utanohara, Yoichi; Miyoshi, Koji; Kasahara, Naoto

    2015-01-01

    This paper reviews the current status of numerical simulation evaluation methods for evaluation of thermal fatigue in a T-junction pipe and identifies future research items to enhance the methods. The influencing factors of numerical simulation methods on the evaluation of temperature fluctuation near a wall are discussed. Then the mechanism of thermal fatigue and the numerical simulation evaluation methods are described, and the influencing factors such as turbulence models, differencing schemes, computational meshes and inlet conditions are discussed. Some recent models LES, SAS, and combined models are examined to assess fluid temperature fluctuation. Differencing schemes and mesh fineness are important to keep the accuracy of calculations. Regarding boundary conditions, the inlet flow conditions, velocity profile and velocity perturbation, influence the temperature fluctuation. (author)

  9. A hydro-thermo-mechanics analyze of the thermal fatigue in the mixing tee junction

    Energy Technology Data Exchange (ETDEWEB)

    Gourdin, C.; Chapuliot, S. [CEA Saclay, Dir. de l' Energie Nucleaire, (DEN/DM2S/SEMT/LISN), 91 - Gif sur Yvette (France); Magnaud, J.P. [CEA Saclay, Dir. de l' Energie Nucleaire (DEN/DM2S/SFME/LTMF), 91 - Gif sur Yvette (France); Payen, T. [Institut de Radioprotection et de Surete Nucleaire (IRSN/DES/SAMS), 92 - 92 - Fontenay aux Roses (France)

    2003-07-01

    Work presented here, has been achieved at Cea, and is related to the comprehension of the mechanisms leading to cracking under thermal loading in the zones of mixing. The main objective of this work is to analyze, by computation, the thermal loading induced by the turbulent mixing following a tee junction and to explain how it can create cracking, from the internal skin of the component to a leakage, as it was observed in Civaux Power Plant in 1998. The phenomenon is still today not completely understood. One of the principal reasons to this partial incomprehension undoubtedly resides in the multi-field aspect of the loading and of the associated damage, utilizing three different and complementary scientific disciplines: thermohydraulics, thermomechanics and material science. The presentation proposed here, consists in connecting the analyses resulting from these various fields. The first part concentrates on thermohydraulics simulations. The choice of an adequate modeling is discussed on the basis of observed cracking in order to highlight phenomena of large scale beats, which are supposed one of the major causes leading to the failure of the structures. The second part deals with the use of the temperature fields obtained in the first part in order to carry out thermomechanical simulations. All these simulations are 3-dimensional and represent the complex geometry of Civaux RRA piping line, including a tee junction and elbows, water flow velocity. Mean and temperatures variations, mean and stresses variations are also presented. As final results make it possible to determine a map of the damage associated with these complex thermal loading. (authors)

  10. Cooling the APS storage ring radio-frequency accelerating cavities: Thermal/stress/fatigue analysis and cavity cooling configuration

    International Nuclear Information System (INIS)

    Primdahl, K.; Kustom, R.

    1995-01-01

    The 7-GeV Advanced Photon Source positron storage ring requires sixteen separate 352-MHz radio-frequency (rf) accelerating cavities. Cavities are installed as groups of four, in straight sections used elsewhere for insertion devices. They occupy the first such straight section after injection, along with the last three just before injection. Cooling is provided by a subsystem of the sitewide deionized water system. Pumping equipment is located in a building directly adjacent to the accelerator enclosure. A prototype cavity was fabricated and tested where cooling was via twelve 19-mm-diameter [3/4 in] brazed-on tubes in a series-parallel flow configuration. Unfortunately, the thermal contact to some tubes was poor due to inadequate braze filler. Here, heat transfer studies, including finite-element analysis and test results, of the Advanced Photon Source (APS) storage ring 352-MHz rf accelerating cavities are described. Stress and fatigue life of the copper are discussed. Configuration of water cooling is presented

  11. Effect of nanosilver on thermal and mechanical properties of acrylic base complete dentures.

    OpenAIRE

    Fahimeh Hamedi-Rad; Tahereh Ghaffari; Farzad Rezaii; Ali Ramazani

    2014-01-01

    Objective: Polymethyl methacrylate (PMMA), widely used as a prosthodontic base, has many disadvantages, including a high thermal expansion coefficient and low thermal conductivity, a low elasticity coefficient, low impact strength and low resistance to fatigue. This study aimed to make an in vitro comparison of the thermal conductivity, compressive strength, and tensile strength of the acrylic base of complete dentures with those of acrylic reinforced with nanosilver. Materials and Methods: F...

  12. Thermal/mechanical simulation and laboratory fatigue testing of an alternative yttria tetragonal zirconia polycrystal core-veneer all-ceramic layered crown design.

    Science.gov (United States)

    Bonfante, Estevam A; Rafferty, Brian; Zavanelli, Ricardo A; Silva, Nelson R F A; Rekow, Elizabeth D; Thompson, Van P; Coelho, Paulo G

    2010-04-01

    This study evaluated the stress levels at the core layer and the veneer layer of zirconia crowns (comprising an alternative core design vs. a standard core design) under mechanical/thermal simulation, and subjected simulated models to laboratory mouth-motion fatigue. The dimensions of a mandibular first molar were imported into computer-aided design (CAD) software and a tooth preparation was modeled. A crown was designed using the space between the original tooth and the prepared tooth. The alternative core presented an additional lingual shoulder that lowered the veneer bulk of the cusps. Finite element analyses evaluated the residual maximum principal stresses fields at the core and veneer of both designs under loading and when cooled from 900 degrees C to 25 degrees C. Crowns were fabricated and mouth-motion fatigued, generating master Weibull curves and reliability data. Thermal modeling showed low residual stress fields throughout the bulk of the cusps for both groups. Mechanical simulation depicted a shift in stress levels to the core of the alternative design compared with the standard design. Significantly higher reliability was found for the alternative core. Regardless of the alternative configuration, thermal and mechanical computer simulations showed stress in the alternative core design comparable and higher to that of the standard configuration, respectively. Such a mechanical scenario probably led to the higher reliability of the alternative design under fatigue.

  13. Influence of thermal and mechanical cycling on the flexural strength of ceramics with titanium or gold alloy frameworks

    NARCIS (Netherlands)

    Oyafuso, Denise Kanashiro; Ozcan, Mutlu; Bottino, Marco Antonio; Itinoche, Marcos Koiti

    Objectives. The aim of this study was to evaluate the effect of thermal and mechanical cycling alone or in combination, on the flexural strength of ceramic and metallic frameworks cast in gold alloy or titanium. Methods. Metallic frameworks (25 mm x 3 mm x 0.5 mm) (N = 96) cast in gold alloy or

  14. Investigation of V and V process for thermal fatigue issue in a sodium cooled fast reactor – Application of uncertainty quantification scheme in verification and validation with fluid-structure thermal interaction problem in T-junction piping system

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, Masaaki, E-mail: tanaka.masaaki@jaea.go.jp

    2014-11-15

    Highlights: • Outline of numerical simulation code MUGTHES for fluid-structure thermal interaction was described. • The grid convergence index (GCI) method was applied according to the ASME V and V-20 guide. • Uncertainty of MUGTHES can be successfully quantified for thermal-hydraulic problems and unsteady heat conduction problems in the structure. • Validation for fluid-structure thermal interaction problem in a T-junction piping system was well conducted. - Abstract: Thermal fatigue caused by thermal mixing phenomena is one of the most important issues in design and safety assessment of fast breeder reactors. A numerical simulation code MUGTHES consisting of two calculation modules for unsteady thermal-hydraulics analysis and unsteady heat conduction analysis in structure has been developed to predict thermal mixing phenomena and to estimate thermal response of structure under the thermal interaction between fluid and structure fields. Although verification and validation (V and V) of MUGTHES has been required, actual procedure for uncertainty quantification is not fixed yet. In order to specify an actual procedure of V and V, uncertainty quantifications with the grid convergence index (GCI) estimation according to the existing guidelines were conducted in fundamental laminar flow problems for the thermal-hydraulics analysis module, and also uncertainty for the structure heat conduction analysis module and conjugate heat transfer model was quantified in comparison with the theoretical solutions of unsteady heat conduction problems. After the verification, MUGTHES was validated for a practical fluid-structure thermal interaction problem in T-junction piping system compared with measured results of velocity and temperatures of fluid and structure. Through the numerical simulations in the verification and validation, uncertainty of the code was successfully estimated and applicability of the code to the thermal fatigue issue was confirmed.

  15. Investigation of V and V process for thermal fatigue issue in a sodium cooled fast reactor – Application of uncertainty quantification scheme in verification and validation with fluid-structure thermal interaction problem in T-junction piping system

    International Nuclear Information System (INIS)

    Tanaka, Masaaki

    2014-01-01

    Highlights: • Outline of numerical simulation code MUGTHES for fluid-structure thermal interaction was described. • The grid convergence index (GCI) method was applied according to the ASME V and V-20 guide. • Uncertainty of MUGTHES can be successfully quantified for thermal-hydraulic problems and unsteady heat conduction problems in the structure. • Validation for fluid-structure thermal interaction problem in a T-junction piping system was well conducted. - Abstract: Thermal fatigue caused by thermal mixing phenomena is one of the most important issues in design and safety assessment of fast breeder reactors. A numerical simulation code MUGTHES consisting of two calculation modules for unsteady thermal-hydraulics analysis and unsteady heat conduction analysis in structure has been developed to predict thermal mixing phenomena and to estimate thermal response of structure under the thermal interaction between fluid and structure fields. Although verification and validation (V and V) of MUGTHES has been required, actual procedure for uncertainty quantification is not fixed yet. In order to specify an actual procedure of V and V, uncertainty quantifications with the grid convergence index (GCI) estimation according to the existing guidelines were conducted in fundamental laminar flow problems for the thermal-hydraulics analysis module, and also uncertainty for the structure heat conduction analysis module and conjugate heat transfer model was quantified in comparison with the theoretical solutions of unsteady heat conduction problems. After the verification, MUGTHES was validated for a practical fluid-structure thermal interaction problem in T-junction piping system compared with measured results of velocity and temperatures of fluid and structure. Through the numerical simulations in the verification and validation, uncertainty of the code was successfully estimated and applicability of the code to the thermal fatigue issue was confirmed

  16. Preparation of poly (arylene ether nitrile)/NzdFeB composite film with excellent thermal properties and tensile strength

    Science.gov (United States)

    Pan, Hai; Xu, Mingzhen; Liu, Xiaobo

    2017-12-01

    PEN/NdFeB composite films were prepared by the solution casting method. The thermal properties, fracture morphology and tensile strength of the composite films were tested by DSC, TGA, SEM and electromechanical universal testing machine, respectively. The results reveal that the composite film has good thermal properties and tensile strength. Glass-transition temperature and decomposition temperatures at weight loss of 5% ot the composite films retain at 166±1 C and 462±4 C, respectively. The composite film with 5 wt.% NdFeB has the best tensile strength value for 100.5 MPa. In addition, it was found that the NdFeB filler was well dispersed in PEN matrix by SEM analysis.

  17. Compressive Fatigue in Wood

    DEFF Research Database (Denmark)

    Clorius, Christian Odin; Pedersen, Martin Bo Uhre; Hoffmeyer, Preben

    1999-01-01

    An investigation of fatigue failure in wood subjected to load cycles in compression parallel to grain is presented. Small clear specimens of spruce are taken to failure in square wave formed fatigue loading at a stress excitation level corresponding to 80% of the short term strength. Four...... frequencies ranging from 0.01 Hz to 10 Hz are used. The number of cycles to failure is found to be a poor measure of the fatigue performance of wood. Creep, maximum strain, stiffness and work are monitored throughout the fatigue tests. Accumulated creep is suggested identified with damage and a correlation...

  18. Fatigue life prediction in composites

    CSIR Research Space (South Africa)

    Huston, RJ

    1994-01-01

    Full Text Available epoxy were used to test residual strength and residual stiffness models. Further fatigue tests were carried out under spectrum loading so that the results could be correlated with the cumulative damage predicted by the residual strength model....

  19. A mathematical approach regarding a better geometry of the root fillet of symmetric and asymmetric gears with the main scope of increasing the fatigue strength of gear teeth and avoiding the occurrence of cracks

    Science.gov (United States)

    Cazan, S.; Plesu, G.

    2016-08-01

    The main topic of the present paper consists of two main ideas: on one side, there is presented a mathematical approach on fatigue strength of a gear tooth and, on the other side, there is applied this mathematical approach on a particular case regarding a better fillet geometry of symmetric and asymmetric gears. In this mathematical approach, there is illustrated the planar curves theory and their planar contact. Then, there will be presented some theory regarding the gear failure and the appearance of cracks that generates tooth base fatigue. In the end, there will be presented some graphical results using Matlab programming language.

  20. Influence of polypropylene fibres on the tensile strength and thermal properties of various densities of foamed concrete

    Science.gov (United States)

    Jhatial, Ashfaque Ahmed; Inn, Goh Wan; Mohamad, Noridah; Johnson Alengaram, U.; Mo, Kim Hung; Abdullah, Redzuan

    2017-11-01

    As almost half of the world’s population now lives in the urban areas, the raise in temperature in these areas has necessitated the development of thermal insulating material. Conventional concrete absorbs solar radiation during the daytime while releasing it at night causing raise in temperature in urban areas. The thermal conductivity of 2200 kg/m3 density conventional concrete is 1.6 W/mK. Higher the thermal conductivity value, greater the heat flow through the material. To reduce this heat transfer, the construction industry has turned to lightweight foamed concrete. Foamed concrete, due to its air voids, gives excellent thermal properties and sound absorption apart from fire-resistance and self-leveling properties. But due to limited studies on different densities of foamed concrete, the thermal properties are not understood properly thus limiting its use as thermal insulating material. In this study, thermal conductivity is determined for 1400, 1600 and 1800 kg/m3 densities of foamed concrete. 0.8% of Polypropylene fibres (PP) is used to reinforce the foamed concrete and improve the mechanical properties. Based upon the results, it was found that addition of PP fibres enhances the tensile strength and slightly reduced the thermal conductivity for lower densities, while the reverse affect was noticed in 1800 kg/m3 density.

  1. Effects of thermal cycling on surface roughness, hardness and flexural strength of polymethylmethacrylate and polyamide denture base resins.

    Science.gov (United States)

    Ayaz, Elif Aydoğan; Bağış, Bora; Turgut, Sedanur

    2015-10-16

    The purpose of this study was to evaluate the effects of thermal cycling on the surface roughness, hardness and flexural strength of denture resins. Polyamide (PA; Deflex and Valplast) and polymethylmethacrylate (PMMA; QC-20 and Acron MC) denture materials were selected. A total of 180 specimens were fabricated and then divided into 3 groups. The first group (group 1) acted as a control and was not thermocycled. The second group (group 2) was subjected to thermocycling for 10,000 cycles in artificial saliva and 5,000 cycles in distilled water. The last group (group 3) was thermocycled for 20,000 cycles in artificial saliva and 10,000 cycles in distilled water. The surface roughness were measured with a profilometer. The hardness of the resins were measured with a Vickers Hardness Tester using a 100-gf load. The flexural strength test was performed using the universal test machine with a crosshead speed of 5 mm/min. Data were analyzed using statistical software. The results of the measurements in the 3 different tests were analyzed by Kruskal-Wallis test with Bonferroni correction. Multiple comparisons were made by Conover and Wilcoxon tests. There was a significant difference between the PMMA and PA groups in terms of surface roughness, hardness and transverse strength before and after thermal cycling (p<0.001). Thermal cycling did not change the surface roughness, hardness and flexural strength values of either the PMMA or PA group (p>0.001).

  2. Strength Enhancement and Application Development of Carbon Foam for Thermal Management Systems

    National Research Council Canada - National Science Library

    Duston, Christopher; Watts, Roland; Seghi, Steve; Carney, Barbara

    2004-01-01

    .... Ceramic Composites Inc. has demonstrated the ability to increase the compressive strength by 2 times through the treatment of the carbon foam ligaments with a uniform silicon carbide coating, serving to enhance strength...

  3. The analysis of initiation and growth of cracks in diffusion aluminium coatings on ZS6U alloy in conditions of thermal fatigue

    International Nuclear Information System (INIS)

    Ciesla, M.; Swadzba, L.; Supernak, W.

    2002-01-01

    The paper deals with the analysis of thermal fatigue of nickel based ZS6U super alloy with 'Si-Ai' and 'Cr-Al' aluminium diffusion coatings. The processes of initiation and growth of cracks in diffusion coating in the conditions of cyclic changing temperature (500 o C - 950 o C) and simultaneous F o constant axial force loading have been analysed. The results of numerical calculations of stress distribution in the specimen with aluminium coatings have been presented. They enabled to elaborate the models of mechanical behaviour of coatings, which in turn helped to explain different character of cracks in the assumed experimental conditions. Thermal fatigue tests performed at lower static component of F o loading spectrum proved that aluminium coatings obtained in course of 'Si-Al' process show the highest lifetime respectively of their thickness. Moreover, the lifetime of 'Si-Al' aluminium coatings decreases together with the increase of static component of load fatigue spectrum unlike in case of 'Cr-Al' coatings. (author)

  4. Experimental and Numerical Study of the Interfacial Shear Strength in Carbon Fiber/Epoxy Resin Composite under Thermal Loads

    Directory of Open Access Journals (Sweden)

    Hongxiao Wang

    2018-01-01

    Full Text Available This study examined the influence mechanism of temperature on the interfacial shear strength (IFSS between carbon fiber (CF and epoxy resin (EP matrices under various thermal loads using experimental and numerical simulation methods. To evaluate the change in IFSS as a function of the increase in temperature, a microbond test was performed under controlled temperature environment from 23°C to 150°C. The experimental results showed that IFSS values of CF/EP reduce significantly when the temperature reaches near glass transition temperature. To interpret the effect of thermal loads on IFSS, a thermal-mechanical coupling finite element model was used to simulate the process of fiber pull-out from EP. The results revealed that temperature dependence of IFSS is linked to modulus of the matrix as well as to the coefficients of thermal expansion of the fiber and matrix.

  5. Correlation between metal-ceramic bond strength and coefficient of linear thermal expansion difference

    Directory of Open Access Journals (Sweden)

    Stella Crosara Lopes

    2009-04-01

    Full Text Available The purpose of this study was to evaluate the metal-ceramic bond strength (MCBS of 6 metal-ceramic pairs (2 Ni-Cr alloys and 1 Pd-Ag alloy with 2 dental ceramics and correlate the MCBS values with the differences between the coefficients of linear thermal expansion (CTEs of the metals and ceramics. Verabond (VB Ni-Cr-Be alloy, Verabond II (VB2, Ni-Cr alloy, Pors-on 4 (P, Pd-Ag alloy, and IPS (I and Duceram (D ceramics were used for the MCBS test and dilatometric test. Forty-eight ceramic rings were built around metallic rods (3.0 mm in diameter and 70.0 mm in length made from the evaluated alloys. The rods were subsequently embedded in gypsum cast in order to perform a tensile load test, which enabled calculating the CMBS. Five specimens (2.0 mm in diameter and 12.0 mm in length of each material were made for the dilatometric test. The chromel-alumel thermocouple required for the test was welded into the metal test specimens and inserted into the ceramics. ANOVA and Tukey's test revealed significant differences (p=0.01 for the MCBS test results (MPa, with PI showing higher MCBS (67.72 than the other pairs, which did not present any significant differences. The CTE (10-6 oC-1 differences were: VBI (0.54, VBD (1.33, VB2I (-0.14, VB2D (0.63, PI (1.84 and PD (2.62. Pearson's correlation test (r=0.17 was performed to evaluate of correlation between MCBS and CTE differences. Within the limitations of this study and based on the obtained results, there was no correlation between MCBS and CTE differences for the evaluated metal-ceramic pairs.

  6. Correlation between metal-ceramic bond strength and coefficient of linear thermal expansion difference.

    Science.gov (United States)

    Lopes, Stella Crosara; Pagnano, Valéria Oliveira; Rollo, João Manuel Domingos de Almeida; Leal, Mônica Barbosa; Bezzon, Osvaldo Luiz

    2009-01-01

    The purpose of this study was to evaluate the metal-ceramic bond strength (MCBS) of 6 metal-ceramic pairs (2 Ni-Cr alloys and 1 Pd-Ag alloy with 2 dental ceramics) and correlate the MCBS values with the differences between the coefficients of linear thermal expansion (CTEs) of the metals and ceramics. Verabond (VB) Ni-Cr-Be alloy, Verabond II (VB2), Ni-Cr alloy, Pors-on 4 (P), Pd-Ag alloy, and IPS (I) and Duceram (D) ceramics were used for the MCBS test and dilatometric test. Forty-eight ceramic rings were built around metallic rods (3.0 mm in diameter and 70.0 mm in length) made from the evaluated alloys. The rods were subsequently embedded in gypsum cast in order to perform a tensile load test, which enabled calculating the CMBS. Five specimens (2.0 mm in diameter and 12.0 mm in length) of each material were made for the dilatometric test. The chromel-alumel thermocouple required for the test was welded into the metal test specimens and inserted into the ceramics. ANOVA and Tukey's test revealed significant differences (p=0.01) for the MCBS test results (MPa), with PI showing higher MCBS (67.72) than the other pairs, which did not present any significant differences. The CTE (10(-6) oC(-1)) differences were: VBI (0.54), VBD (1.33), VB2I (-0.14), VB2D (0.63), PI (1.84) and PD (2.62). Pearson's correlation test (r=0.17) was performed to evaluate of correlation between MCBS and CTE differences. Within the limitations of this study and based on the obtained results, there was no correlation between MCBS and CTE differences for the evaluated metal-ceramic pairs.

  7. CORRELATION BETWEEN METAL-CERAMIC BOND STRENGTH AND COEFFICIENT OF LINEAR THERMAL EXPANSION DIFFERENCE

    Science.gov (United States)

    Lopes, Stella Crosara; Pagnano, Valéria Oliveira; Rollo, João Manuel Domingos de Almeida; Leal, Mônica Barbosa; Bezzon, Osvaldo Luiz

    2009-01-01

    The purpose of this study was to evaluate the metal-ceramic bond strength (MCBS) of 6 metal-ceramic pairs (2 Ni-Cr alloys and 1 Pd-Ag alloy with 2 dental ceramics) and correlate the MCBS values with the differences between the coefficients of linear thermal expansion (CTEs) of the metals and ceramics. Verabond (VB) Ni-Cr-Be alloy, Verabond II (VB2), Ni-Cr alloy, Pors-on 4 (P), Pd-Ag alloy, and IPS (I) and Duceram (D) ceramics were used for the MCBS test and dilatometric test. Forty-eight ceramic rings were built around metallic rods (3.0 mm in diameter and 70.0 mm in length) made from the evaluated alloys. The rods were subsequently embedded in gypsum cast in order to perform a tensile load test, which enabled calculating the CMBS. Five specimens (2.0 mm in diameter and 12.0 mm in length) of each material were made for the dilatometric test. The chromel-alumel thermocouple required for the test was welded into the metal test specimens and inserted into the ceramics. ANOVA and Tukey's test revealed significant differences (p=0.01) for the MCBS test results (MPa), with PI showing higher MCBS (67.72) than the other pairs, which did not present any significant differences. The CTE (10-6 °C-1) differences were: VBI (0.54), VBD (1.33), VB2I (-0.14), VB2D (0.63), PI (1.84) and PD (2.62). Pearson's correlation test (r=0.17) was performed to evaluate of correlation between MCBS and CTE differences. Within the limitations of this study and based on the obtained results, there was no correlation between MCBS and CTE differences for the evaluated metal-ceramic pairs. PMID:19274398

  8. Exploring the effects of SiC reinforcement incorporation on mechanical properties of friction stir welded 7075 aluminum alloy: Fatigue life, impact energy, tensile strength

    International Nuclear Information System (INIS)

    Bahrami, Mohsen; Helmi, Nader; Dehghani, Kamran; Givi, Mohammad Kazem Besharati

    2014-01-01

    In the current research, the role of SiC nano-particles in improving the mechanical properties of friction stir welded (FSWed) 7075 aluminum alloy is investigated. To this end, friction stir welding (FSW) was conducted at 1250 rpm and 40 mm/min. The experiment carried out with and without incorporating SiC nano-particles along the joint line. Cross-sectional microstructures of the joints were characterized employing optical and scanning electron microscopy (SEM). Results achieved through X-ray diffraction (XRD) confirmed the presence of SiC powders. Moreover, it was discovered that the volume fraction of the reinforcement particles was 20%. Along with an excellent bonding between SiC nano-particles and aluminum matrix, SEM photograph demonstrated a good dispersion of SiC reinforcements. Atomic force microscopy (AFM) results were also in tight agreement with the recent SEM microstructure. Thanks to the presence of SiC nano-particles, tensile strength, percent elongation, fatigue life, and toughness of the joint improved tremendously. The fracture morphologies were in good agreement with corresponding ductility results

  9. Exploring the effects of SiC reinforcement incorporation on mechanical properties of friction stir welded 7075 aluminum alloy: Fatigue life, impact energy, tensile strength

    Energy Technology Data Exchange (ETDEWEB)

    Bahrami, Mohsen, E-mail: Mohsen.bahrami@aut.ac.ir [Faculty of Mining and Metallurgical Engineering, Amirkabir University of Technology (AUT), Hafez Avenue, Tehran (Iran, Islamic Republic of); Helmi, Nader [Faculty of Mining and Metallurgical Engineering, Amirkabir University of Technology (AUT), Hafez Avenue, Tehran (Iran, Islamic Republic of); Dehghani, Kamran [Faculty of Mining and Metallurgical Engineering, Amirkabir University of Technology (AUT), Hafez Avenue, Tehran (Iran, Islamic Republic of); Centre of Excellence in Smart Structures and Dynamical Systems (Iran, Islamic Republic of); Givi, Mohammad Kazem Besharati [Department of Mechanical Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2014-02-10

    In the current research, the role of SiC nano-particles in improving the mechanical properties of friction stir welded (FSWed) 7075 aluminum alloy is investigated. To this end, friction stir welding (FSW) was conducted at 1250 rpm and 40 mm/min. The experiment carried out with and without incorporating SiC nano-particles along the joint line. Cross-sectional microstructures of the joints were characterized employing optical and scanning electron microscopy (SEM). Results achieved through X-ray diffraction (XRD) confirmed the presence of SiC powders. Moreover, it was discovered that the volume fraction of the reinforcement particles was 20%. Along with an excellent bonding between SiC nano-particles and aluminum matrix, SEM photograph demonstrated a good dispersion of SiC reinforcements. Atomic force microscopy (AFM) results were also in tight agreement with the recent SEM microstructure. Thanks to the presence of SiC nano-particles, tensile strength, percent elongation, fatigue life, and toughness of the joint improved tremendously. The fracture morphologies were in good agreement with corresponding ductility results.

  10. A highly efficient silole-containing dithienylethene with excellent thermal stability and fatigue resistance: a promising candidate for optical memory storage materials.

    Science.gov (United States)

    Chan, Jacky Chi-Hung; Lam, Wai Han; Yam, Vivian Wing-Wah

    2014-12-10

    Diarylethene compounds are potential candidates for applications in optical memory storage systems and photoswitchable molecular devices; however, they usually show low photocycloreversion quantum yields, which result in ineffective erasure processes. Here, we present the first highly efficient photochromic silole-containing dithienylethene with excellent thermal stability and fatigue resistance. The photochemical quantum yields for photocyclization and photocycloreversion of the compound are found to be high and comparable to each other; the latter of which is rarely found in diarylethene compounds. These would give rise to highly efficient photoswitchable material with effective writing and erasure processes. Incorporation of the silole moiety as a photochromic dithienylethene backbone also was demonstrated to enhance the thermal stability of the closed form, in which the thermal backward reaction to the open form was found to be negligible even at 100 °C, which leads to a promising candidate for use as photoswitchable materials and optical memory storage.

  11. Strength Enhancement and Application Development of Carbon Foam for Thermal Protection Systems

    National Research Council Canada - National Science Library

    Duston, Christopher; Seghi, Steve; Watts, Roland

    2004-01-01

    ...) Thermal Protection Systems for low angle re-entry vehicles. In this concept, the carbon foam supports a ceramic matrix composite surface by providing selectable insulating or thermally conductive dual-use properties...

  12. Effectiveness of an individualized program of muscular strength and endurance with aerobic training for improving germ cell cancer-related fatigue in men undergoing chemotherapy: EFICATEST study protocol for a randomized controlled trial.

    Science.gov (United States)

    Cuesta-Vargas, Antonio Ignacio; Carabantes, Francisco; Caracuel, Zaira; Conejo, Inmaculada; Alba, Emilio

    2016-01-05

    Patients with testicular germ cell cancer (GCC) have a high cure rate; however, cancer-related fatigue is the most common complication among patients with GCC undergoing treatment with chemotherapy. Although exercise is widely recommended, information about the physio-pathological effects of cancer therapy on skeletal muscle is very limited. Our aim is to evaluate the effects of an individualized program of muscular strength and endurance with aerobic training on cancer-related fatigue. The present study is a randomized controlled trial comparing an individualized program of muscular strength and endurance with aerobic training compared to a control group. We will conduct this trial in patients undergoing chemotherapy, recruited by the Department of Oncology of Virgen de la Victoria Hospital (Málaga). Patients will be included and evaluated before the first cycle of chemotherapy and assigned randomly to the experimental or control group. Cancer-related fatigue, physical condition and biological samples will be measured at the beginning and at the end of an 8-week intervention by the same evaluator, who will be unaware of the allocation of participants to each group. Furthermore, there will be monitoring for 6 months (24 weeks) after training for all outcome variables. This study hopes to offer patients with GCC an individualized exercise program with aerobic training for cancer-related fatigue. Such a scheme, if beneficial, could be implemented successfully within public health. ClinicalTrials.gov Identifier: NCT02433197 . Date of registration: 13 April 2015.

  13. Core-shell structured titanium-nitrogen alloys with high strength, high thermal stability and good plasticity.

    Science.gov (United States)

    Zhang, Y S; Zhao, Y H; Zhang, W; Lu, J W; Hu, J J; Huo, W T; Zhang, P X

    2017-01-06

    Multifunctional materials with more than two good properties are widely required in modern industries. However, some properties are often trade-off with each other by single microstructural designation. For example, nanostructured materials have high strength, but low ductility and thermal stability. Here by means of spark plasma sintering (SPS) of nitrided Ti particles, we synthesized bulk core-shell structured Ti alloys with isolated soft coarse-grained Ti cores and hard Ti-N solid solution shells. The core-shell Ti alloys exhibit a high yield strength (~1.4 GPa) comparable to that of nanostructured states and high thermal stability (over 1100 °C, 0.71 of melting temperature), contributed by the hard Ti-N shells, as well as a good plasticity (fracture plasticity of 12%) due to the soft Ti cores. Our results demonstrate that this core-shell structure offers a design pathway towards an advanced material with enhancing strength-plasticity-thermal stability synergy.

  14. Effectiveness of an individualized program of muscular strength and endurance with aerobic training for improving germ cell cancer-related fatigue in men undergoing chemotherapy: EFICATEST study protocol for a randomized controlled trial

    OpenAIRE

    Cuesta-Vargas, Antonio Ignacio; Carabantes, Francisco; Caracuel, Zaira; Conejo, Inmaculada; Alba, Emilio

    2016-01-01

    Background Patients with testicular germ cell cancer (GCC) have a high cure rate; however, cancer-related fatigue is the most common complication among patients with GCC undergoing treatment with chemotherapy. Although exercise is widely recommended, information about the physio-pathological effects of cancer therapy on skeletal muscle is very limited. Our aim is to evaluate the effects of an individualized program of muscular strength and endurance with aerobic training on cancer-related fat...

  15. Probabilistic Simulation of Combined Thermo-Mechanical Cyclic Fatigue in Composites

    Science.gov (United States)

    Chamis, Christos C.

    2011-01-01

    A methodology to compute probabilistically-combined thermo-mechanical fatigue life of polymer matrix laminated composites has been developed and is demonstrated. Matrix degradation effects caused by long-term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress-dependent multifactor-interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability-integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/-45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical-cyclic loads and low thermal-cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical-cyclic loads and high thermal-cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  16. Fatigue Analysis of a Mono-Tower Platform

    DEFF Research Database (Denmark)

    Kirkegaard, Poul Henning; Sørensen, John Dalsgaard; Brincker, Rune

    In this paper, a fatigue reliability analysis of a Mono-tower platform is presented. The failure mode, fatigue failure in the butt welds, is investigated with two different models. The one with the fatigue strength expressed through SN relations, the other with the fatigue strength expressed...... of the natural period, damping ratio, current, stress Spectrum and parameters describing the fatigue strength. Further, soil damping is shown to be significant for the Mono-tower....

  17. Can a fatigue test of the isolated lumbar extensor muscles of untrained young men predict strength progression in a resistance exercise program?

    NARCIS (Netherlands)

    Helmhout, P.; Staal, B.; Dijk, J. van; Harts, C.; Bertina, F.; Bie, R. de

    2010-01-01

    AIM: The aim of this exploratory study was to investigate the predictive value of a fatigue test of the lumbar extensor muscles for training progression in a group of 28 healthy but predominantly sedentary male students, in an 8-week resistance exercise program. METHODS: A three-phased fatigue test

  18. On the microstructural basis of creep strength and creep-fatigue interaction in 9-12 % Cr steels for application in power plants

    Energy Technology Data Exchange (ETDEWEB)

    Chilukuru, H.

    2007-03-06

    As part of the efforts of preserving the environment it is necessary to reduce of the CO2 emissions from power plants. This can be done by increasing the plant efficiency. Research groups around the world are engaged in developing new steels capable of sustaining higher stresses and temperatures envisaged for high-efficiency power plants. Research carried out in Europe is organized within the COST Programme (Co-Operation in Science and Technology) aiming at replacing the conventional steels of type X20CrMoV121 by the new class of 9-12% Cr-steels with modified composition. The resistance of materials against deformation at elevated temperatures depends on their microstructure. Frequently in 9-12% Cr-steels improved short-term creep properties do not persist in the long-term service [1, 2, 3, 4, 5, 6]. This is related with insufficient microstructural stability. Hardening contributions in 9-12% Cr-steels come from solute atoms of the ferritic matrix, from dislocations, and from precipitates of foreign phases within the matrix. The term ''carbide stabilized substructure hardening'' of 9-12% Cr steels [7, 8] indicates that the hardening contributions are interdependent. The dislocations are the carriers of plastic deformation. They interact with each other, with solute atoms and with precipitates. The dislocation-dislocation interaction leads to formation of planar dislocation networks constituting low-angle boundaries. They form a subgrain structure within the grains. At present, a full and detailed understanding of the effects exerted by the different components of microstructure on creep strength is still lacking. The present work makes a contribution to the efforts of understanding the microstructural basis of creep strength and of creep-fatigue interaction by transmission electron microscopic structure investigations coupled with creep tests. Investigations by transmission electron microscopy (TEM) were carried out with regard to hardening by

  19. Fatigue modelling for gas nitriding

    Directory of Open Access Journals (Sweden)

    H. Weil

    2016-10-01

    Full Text Available The present study aims to develop an algorithm able to predict the fatigue lifetime of nitrided steels. Linear multi-axial fatigue criteria are used to take into account the gradients of mechanical properties provided by the nitriding process. Simulations on rotating bending fatigue specimens are made in order to test the nitrided surfaces. The fatigue model is applied to the cyclic loading of a gear from a simulation using the finite element software Ansys. Results show the positive contributions of nitriding on the fatigue strength

  20. An Investigation of High-Cycle Fatigue Models for Metallic Structures Exhibiting Snap-Through Response

    Science.gov (United States)

    Przekop, Adam; Rizzi, Stephen A.; Sweitzer, Karl A.

    2007-01-01

    A study is undertaken to develop a methodology for determining the suitability of various high-cycle fatigue models for metallic structures subjected to combined thermal-acoustic loadings. Two features of this problem differentiate it from the fatigue of structures subject to acoustic loading alone. Potentially large mean stresses associated with the thermally pre- and post-buckled states require models capable of handling those conditions. Snap-through motion between multiple post-buckled equilibrium positions introduces very high alternating stress. The thermal-acoustic time history response of a clamped aluminum beam structure with geometric and material nonlinearities is determined via numerical simulation. A cumulative damage model is employed using a rainflow cycle counting scheme and fatigue estimates are made for 2024-T3 aluminum using various non-zero mean fatigue models, including Walker, Morrow, Morrow with true fracture strength, and MMPDS. A baseline zero-mean model is additionally considered. It is shown that for this material, the Walker model produces the most conservative fatigue estimates when the stress response has a tensile mean introduced by geometric nonlinearity, but remains in the linear elastic range. However, when the loading level is sufficiently high to produce plasticity, the response becomes more fully reversed and the baseline, Morrow, and Morrow with true fracture strength models produce the most conservative fatigue estimates.

  1. On the Interplay Between Adhesion Strength and Tensile Properties of Thermal Spray Coated Laminates—Part I: High Velocity Thermal Spray Coatings

    Science.gov (United States)

    Luo, Xiaotao; Smith, Gregory M.; Sampath, Sanjay

    2018-02-01

    Adhesion of thermal spray (TS) coatings is an important system level property in coating design and application. Adhesive-based pull testing (ASTM C633) has long been used to evaluate coating/substrate bonding. However, this approach is not always suitable for high velocity spray coatings, for example, where adhesion strengths are routinely greater than the strength of the adhesive bonding agent used in the testing. In this work, a new approach has been proposed to evaluate the adhesion of TS coatings. A systematic investigation of the effects of substrate roughness on both the uniaxial tensile yield strength and traditional bond pull adhesive strength of HVOF Ni and Ni-5wt.%Al, as well as cold-sprayed Ni-coated laminates revealed a strong correlation between these two test methodologies for the respective materials and processes. This approach allows measurement of the adhesion response even where the adhesive method is not applicable, overcoming many of the issues in the traditional ASTM C633. Analysis of cracking patterns of the coatings after 10.5% strain was used to assess the adhesion and cohesion properties. The mechanisms which determine the load transfer between the substrate and the coating are also briefly discussed.

  2. Enhanced-strength, Thermally-stable, Edge-bonded, Composite Joints, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This project proposes to develop/demonstrate higher strength, low print-through, low mass, discrete core joint design and analysis method for large, lightweight,...

  3. Study of mechanical, rheological and thermal properties of nanocomposite HMSPP (high melt strength polypropylene) with Brazilian bentonite

    International Nuclear Information System (INIS)

    Fermino, Danilo Marin

    2011-01-01

    This work concerns to the study of the mechanical, thermal and rheological behavior of the nano composite HMSPP - Polypropylene High Melt Strength (obtained at a dose of 12.5 kGy) and a bentonite clay Brazilian Paraiba, known as 'Chocolate' in concentrations of 5 and 10% by weight, comparison of to one American Clay, Cloisite 20A nanocomposite was done. Agent compatibilizer polypropylene-graft, known as maleic anhydride (PP-g-AM) was addict 3% concentration thought technique melt intercalation using a twin-screw extruder and the specimens were prepared by injection process. The mechanical behavior was evaluated by strength, flexural strength and impact tests. The thermal behavior was evaluated by the techniques of differential scanning calorimetry (DSC) and thermogravimetry (TGM). The rheological behavior was evaluated in rheometer. The morphology of the nanocomposites was studied by the technique of scanning electron microscopy (SEM). The organophilic bentonite and the nanocomposites were characterized by X-ray diffraction (XRD) and infrared (FTIR). (author)

  4. Effect of light-delignification on mechanical, hydrophobic, and thermal properties of high-strength molded fiber materials.

    Science.gov (United States)

    Wang, Quanliang; Xiao, Shengling; Shi, Sheldon Q; Cai, Liping

    2018-01-17

    This study developed a high-strength molded fiber material (HMFM) using pulp fibers, which could be a good substitute for plastic and solid wood materials. The surface composition, microstructure and thermal properties of HMFM were investigated by XPS, SEM and DSC, respectively. The SEM observations showed that the obvious adhesive substances and agglomeration appeared among fibers, and the inter-fiber contact area and binding tightness increased after the light-delignification. The XPS examination showed that the oxygen-rich composition on the outer surface of HMFM were reduced, and the outer surface coverage of lignin increased from 70.05% to 90.15% after the light-delignification. The DSC observation showed that the thermal stability of HMFM decreased, the temperature for the maximum rate of mass loss decreased from 370 °C to 345.6 °C, and the enthalpy value required for decomposition was reduced from 110.8 J/g to 68.0 J/g after the light-delignification. The mechanical and hydrophobic properties of HMFM were obviously improved after the light-delignification. When the content of lignin decreased from 24.9% to 11.45%, the density of HMFM increased by 6.0%, the tensile strength increased by 22.0%, the bending strength increased by 23.9%, and the water contact angle increased from 64.3°-72.7° to 80.8°-84.3°.

  5. Investigation of structure-property relationships of polyisobutylene-based biomaterials: Morphology, thermal, quasi-static tensile and long-term dynamic fatigue behavior.

    Science.gov (United States)

    Götz, C; Lim, G T; Puskas, J E; Altstädt, V

    2012-06-01

    This study examines the morphology, thermal, quasi-static and long-term dynamic creep properties of one linear and three arborescent polyisobutylene-based block copolymers (L_SIBS31, D_IBS16, D_IBS27 and D_IBS33). Silicone rubber, a common biopolymer, was considered as a benchmark material for comparison. A unique hysteretic testing methodology of Stepwise Increasing Load Test (SILT) and Single Load Test (SLT) was used in this study to evaluate the long-term dynamic fatigue performance of these materials. Our experimental findings revealed that the molecular weight of polyisobutylene (PIB) and polystyrene (PS) arms [M(n)(PIB(arm)) and M(n)(PS(arm))], respectively had a profound influence on the nano-scaled phase separation, quasi-static tensile, thermal transition, and dynamic creep resistance behaviors of these PIB-based block copolymers. However, silicone rubber outperformed the PIB-based block copolymers in terms of dynamic creep properties due to its chemically crosslinked structure. This indicates a need for a material strategy to improve the dynamic fatigue and creep of this class of biopolymers to be considered as alternative to silicone rubber for biomedical devices. Copyright © 2012 Elsevier Ltd. All rights reserved.

  6. The elastic plastic behaviour of a 1/2% Cr Mo V steam turbine steel during high strain thermal fatigue

    International Nuclear Information System (INIS)

    Murphy, M.C.; Batte, A.D.; Stringer, M.B.

    1979-01-01

    High strain fatigue problem in steam turbine. Cyclic stress strain hysteresis loops and stress relaxation behaviour in 16 h dwell period tests. Variation of stress and strain during tests under nominally strain controlled conditions. Definition of test conditions and of criteria for crack initiation and failure. Comparison of reverse bend and push pull failure data. (orig.) 891 RW/orig. 892 RKD [de

  7. Promotion of adhesive penetration and resin bond strength to dentin using non-thermal atmospheric pressure plasma.

    Science.gov (United States)

    Kim, Jae-Hoon; Han, Geum-Jun; Kim, Chang-Keun; Oh, Kyu-Hwan; Chung, Sung-No; Chun, Bae-Hyeock; Cho, Byeong-Hoon

    2016-02-01

    Non-thermal atmospheric pressure plasmas (NT-APPs) have been shown to improve the bond strength of resin composites to demineralized dentin surfaces. Based on a wet-bonding philosophy, it is believed that a rewetting procedure is necessary after treatment with NT-APP because of its air-drying effect. This study investigated the effect of 'plasma-drying' on the bond strength of an etch-and-rinse adhesive to dentin by comparison with the wet-bonding technique. Dentin surfaces of human third molars were acid-etched and divided into four groups according to the adhesion procedure: wet bonding, plasma-drying, plasma-drying/rewetting, and dry bonding. In plasma treatment groups, the demineralized dentin surfaces were treated with a plasma plume generated using a pencil-type low-power plasma torch. After the adhesion procedures, resin composite/dentin-bonded specimens were subjected to a microtensile bond-strength test. The hybrid layer formation was characterized by micro-Raman spectroscopy and scanning electron microscopy. The plasma-drying group presented significantly higher bond strength than the wet-bonding and dry-bonding groups. Micro-Raman spectral analysis indicated that plasma-drying improved the penetration and polymerization efficacy of the adhesive. Plasma-drying could be a promising method to control the moisture of demineralized dentin surfaces and improve the penetration of adhesive and the mechanical property of the adhesive/dentin interface. © 2015 Eur J Oral Sci.

  8. Bond Coat Engineering Influence on the Evolution of the Microstructure, Bond Strength, and Failure of TBCs Subjected to Thermal Cycling

    Science.gov (United States)

    Lima, R. S.; Nagy, D.; Marple, B. R.

    2015-01-01

    Different types of thermal spray systems, including HVOF (JP5000 and DJ2600-hybrid), APS (F4-MB and Axial III), and LPPS (Oerlikon Metco system) were employed to spray CoNiCrAlY bond coats (BCs) onto Inconel 625 substrates. The chemical composition of the BC powder was the same in all cases; however, the particle size distribution of the powder employed with each torch was that specifically recommended for the torch. For optimization purposes, these BCs were screened based on initial evaluations of roughness, porosity, residual stress, relative oxidation, and isothermal TGO growth. A single type of standard YSZ top coat was deposited via APS (F4MB) on all the optimized BCs. The TBCs were thermally cycled by employing a furnace cycle test (FCT) (1080 °C-1 h—followed by forced air cooling). Samples were submitted to 10, 100, 400, and 1400 cycles as well as being cycled to failure. The behavior of the microstructures, bond strength values (ASTM 633), and the TGO evolution of these TBCs, were investigated for the as-sprayed and thermally cycled samples. During FCT, the TBCs found to be both the best and poorest performing and had their BCs deposited via HVOF. The results showed that engineering low-oxidized BCs does not necessarily lead to an optimal TBC performance. Moreover, the bond strength values decrease significantly only when the TBC is about to fail (top coat spall off) and the as-sprayed bond strength values cannot be used as an indicator of TBC performance.

  9. The Change of the Seebeck Coefficient Due to Neutron Irradiation and Thermal Fatigue of Nuclear Reactor Pressure Vessel Steel and its Application to the Monitoring of Material Degradation

    International Nuclear Information System (INIS)

    Niffenegger, M.; Reichlin, K.; Kalkhof, D.

    2002-05-01

    The monitoring of material degradation, that might be caused by neutron irradiation and thermal fatigue, is an important topic in lifetime extension of nuclear power plants. We therefore investigated the application of the Seebeck effect for determining material degradation of common reactor pressure vessel steel. The Seebeck coefficient (SC) of several irradiated Charpy specimens made from Japanese JRQ-steel were measured. The specimens suffered a fluence from 0 up to 4.5 x 10 19 neutrons per cm 2 with energies higher than 1 MeV. The measured changes of the SC within this range were about 500 nV, increasing continuously in the range under investigation. Some indications of saturation appeared at fluencies larger than 4.55 x 10 19 neutrons per cm 2 . We obtained a linear dependency between the SC and the temperature shift ΔT 41 of the Charpy-Energy- Temperature curve which is widely used to characterize material embrittlement. Similar measurements were performed on specimens made from the widely used austenitic steel X6CrNiTi18-10 (according to DIN 1.4541) that were fatigued by applying a cyclic strain amplitude of 0.28%. For this kind of fatigue the observed change of SC was somewhat smaller than for the irradiated specimens. Further investigations were made to quantify the size of the gage volume in which the thermoelectric power is generated. It appeared that the information gathered from a Thermo Electric Power (TEP) measurement is very local. To overcome this problem we propose a novel TEP-method using a Thermoelectric Scanning Microscope (TSM). We finally conclude that the change of the SC has a potential for monitoring of material degradation due to neutron irradiation and thermal fatigue, but it has to be taken into account that several influencing parameters could contribute to the TEP in either an additional or extinguishing manner. A disadvantage of the method is the requirement of a clean surface without any oxide layer. A part of this disadvantage can

  10. Study of the damage processes induced by thermal fatigue in stainless steels F17TNb and R20-12 for automobile application; Etude de l'endommagement en fatigue thermique des aciers inoxydables F17TNb et R20-12 pour application automobile

    Energy Technology Data Exchange (ETDEWEB)

    Bucher, L.

    2004-12-15

    Thermal cycling is the main cause of fatigue failure in automobile exhaust manifolds for which the use of stainless steel now rivals that of cast iron which has been traditionally used. An original fatigue test has been developed by Ugine and ALZ, a stainless steel producer, so as to be able to compare different grades of stainless steel alloys. This test is representative of the thermal conditions encountered in the critical zones of exhaust manifolds. However, it has revealed significant differences in damage processes in the ferritic and austenitic grades tested. The subject of this thesis is the damage processes induced by thermal fatigue in stainless steels used for automotive exhaust manifolds. Two stainless steels were studied: a ferritic grade, F17TNb (17%Cr and stabilized with Ti and Nb), and an austenitic grade, R20-12, containing 20% Cr and 12% Ni. The first objective was to understand the different damage processes induced by thermal fatigue in the ferritic and austenitic grades. The second was to develop a numerical design tool of the thermally tested structures. (author)

  11. The strength evaluation and σ-phase aging behavior of cast stainless steel

    International Nuclear Information System (INIS)

    Kwon, Jae Do; Park, Joong Cheul; Lee, Woo Ho; Jang, Sun Sik

    1999-01-01

    σ-phase of cast stainless steel(CF8M) was artificially precipitated by means of thermal aging at 700 deg C with various holding time (0.33, 5, 15, 50 and 150 hrs) to evaluate the behavior of thermal aging status of strength change. The structure observation, hardness test, tensile test, impact test and fatigue crack growth rates test for as-received and degraded material were also performed to evaluate static strength, toughness and fatigue crack growth behavior corresponding to the aging condition of CF8M. The results showed that the area fraction of σ-phase and hardness value increased with thermal aging time. But, for the impact values, upper shelf energy decreased and fatigue crack growth rates increased with σ-phase aging progressed than that of virgin material

  12. Thermal Processing Effects on the Adhesive Strength of PS304 High Temperature Solid Lubricant Coatings

    Science.gov (United States)

    DellaCorte, Christopher; Edmonds, Brian J.; Benoy, Patricia A.

    2001-01-01

    In this paper the effects of post deposition heat treatments on the cohesive and adhesive strength properties of PS304, a plasma sprayed nickel-chrome based, high temperature solid lubricant coating deposited on stainless steel, are studied. Plasma spray deposited coating samples were exposed in air at temperatures from 432 to 650 C for up to 500 hr to promote residual stress relief, enhance particle to particle bonding and increase coating to substrate bond strength. Coating pull-off strength was measured using a commercial adhesion tester that utilizes 13 mm diameter aluminum pull studs attached to the coating surface with epoxy. Pull off force was automatically recorded and converted to coating pull off strength. As deposited coating samples were also tested as a baseline. The as-deposited (untreated) samples either delaminated at the coating-substrate interface or failed internally (cohesive failure) at about 17 MPa. Samples heat treated at temperatures above 540 C for 100 hr or at 600 C or above for more than 24 hr exhibited strengths above 31 MPa, nearly a two fold increase. Coating failure occurred inside the body of the coating (cohesive failure) for nearly all of the heat-treated samples and only occasionally at the coating substrate interface (adhesive failure). Metallographic analyses of heat-treated coatings indicate that the Nickel-Chromium binder in the PS304 appears to have segregated into two phases, a high nickel matrix phase and a high chromium precipitated phase. Analysis of the precipitates indicates the presence of silicon, a constituent of a flow enhancing additive in the commercial NiCr powder. The exact nature and structure of the precipitate phase is not known. This microstructural change is believed to be partially responsible for the coating strength increase. Diffusion bonding between particles may also be playing a role. Increasing the heat treatment temperature, exposure time or both accelerate the heat treatment process. Preliminary

  13. Effects of mechanical and thermal load cycling on micro tensile bond strength of clearfil SE bond to superficial dentin

    Directory of Open Access Journals (Sweden)

    Ali Reza Daneshkazemi

    2013-01-01

    Full Text Available Background: Certain studies have been conducted on the effects of mechanical and thermal load cycling on the microtensile bond strength (microTBS of composites to dentin, but the results were different. The authors therefore decided to evaluate these effects on the bonding of Clearfil SE bond to superficial dentin. Materials and Methods: Flat dentinal surface of 42 molar teeth were bonded to Filtek-Z250 resin composite by Clearfil SE bond. The teeth were randomly divided into 7 groups and exposed to different mechanical and thermal load cycling. Thermocycling was at 5-55°C and mechanical load cycling was created with a force of 125 N and 0.5 Hz. Then, the teeth were sectioned and shaped to hour glass form and subjected to microTBS testing at a speed of 0.5 mm/min. The results were statistically analyzed by computer with three-way analysis of variance and T-test at P < 0.05 significant. To evaluate the location and mode of failure, the specimens were observed under the stereomicroscope. Then, one of the specimens in each group was evaluated under Scanning Electron Microscopy (SEM for mode of failure. Results: All of the study groups had a significantly lower microTBS as compared to the control group ( P < 0.001. There was no statistically significant difference between mechanical cycling with 50K (kilo = 1000 cycles, and 50K mechanical cycles plus 1K thermal cycles. Most of the fractures in the control group were of adhesive type and this type of fracture increased after exposure to mechanical and thermal load cycling. Conclusion: Thermal and mechanical load cycling had significant negative effects on microTBS and the significant effects of mechanical load cycling started to be significant at 100K cycles.

  14. Small-Scale Water Ingression and Crust Strength Tests (SSWICS) SSWICS-6 test data report: thermal hydraulic results, Rev. 0

    International Nuclear Information System (INIS)

    Lomperski, S.; Farmer, M.T.; Kilsdonk, D.; Aeschlimann, B.

    2011-01-01

    The Melt Attack and Coolability Experiments (MACE) program at Argonne National Laboratory addressed the issue of the ability of water to cool and thermally stabilize a molten core/concrete interaction (MCCI) when the reactants are flooded from above. These tests provided data regarding the nature of corium interactions with concrete, the heat transfer rates from the melt to the overlying water pool, and the role of noncondensable gases in the mixing processes that contribute to melt quenching. However, due to the integral nature of these tests, several questions regarding the crust freezing behavior could not be adequately resolved. These questions include: (1) To what extent does water ingression into the crust increase the melt quench rate above the conduction-limited rate and how is this affected by melt composition and system pressure? (2) What is the fracture strength of the corium crust when subjected to a thermal-mechanical load and how does it depend upon the melt composition? A series of separate-effects experiments are being conducted to address these issues. The first employs an apparatus designed to measure the quench rate of a pool of corium (∼ φ 30 cm; up to 20 cm deep). The main parameter to be varied in these quench tests is the melt composition since it is thought to have a critical influence on the crust cracking behavior which, in turn, alters quench rate. The issue of crust strength is being addressed with a second apparatus designed to mechanically load the crust produced by the quench tests. This apparatus measures the fracture strength of the crust while it is either at room temperature or above, the latter state being achieved with a heating element placed below the crust. The two apparatuses used to measure the melt quench rate and crust strength are jointly referred to as SSWICS (Small-Scale Water Ingression and Crust Strength). This report describes results of the sixth water ingression test, designated SSWICS-6. This test investigated

  15. Characterisation of the fatigue properties of cast irons used in the water industry and the effect on pipe strength and performance

    International Nuclear Information System (INIS)

    Mohebbi, H; Jesson, D A; Mulheron, M J; Smith, P A

    2009-01-01

    As part of an on going programme to characterise the residual properties and understand the failure mechanisms of in-service grey cast iron water pipes, the fatigue crack propagation behaviour of grey cast iron samples has been studied. Specimens were sourced from three ex-service pipes. For each pipe the microstructure and composition were characterised and the fracture toughness was determined. The fatigue behaviour was investigated in terms of the crack growth rate (da/dN) as a function of the applied stress intensity factor range. Clear differences in the fatigue behaviour of the samples from different pipes were observed. The result from these investigations, which indicate that microstructural differences play a role in mechanical behaviour, will support the development of asset management tools for use in the water industry.

  16. Fatigue evaluation algorithms: Review

    Energy Technology Data Exchange (ETDEWEB)

    Passipoularidis, V.A.; Broendsted, P.

    2009-11-15

    A progressive damage fatigue simulator for variable amplitude loads named FADAS is discussed in this work. FADAS (Fatigue Damage Simulator) performs ply by ply stress analysis using classical lamination theory and implements adequate stiffness discount tactics based on the failure criterion of Puck, to model the degradation caused by failure events in ply level. Residual strength is incorporated as fatigue damage accumulation metric. Once the typical fatigue and static properties of the constitutive ply are determined,the performance of an arbitrary lay-up under uniaxial and/or multiaxial load time series can be simulated. The predictions are validated against fatigue life data both from repeated block tests at a single stress ratio as well as against spectral fatigue using the WISPER, WISPERX and NEW WISPER load sequences on a Glass/Epoxy multidirectional laminate typical of a wind turbine rotor blade construction. Two versions of the algorithm, the one using single-step and the other using incremental application of each load cycle (in case of ply failure) are implemented and compared. Simulation results confirm the ability of the algorithm to take into account load sequence effects. In general, FADAS performs well in predicting life under both spectral and block loading fatigue. (author)

  17. MULTIAXIAL FATIGUE OF A RAILWAY WHEEL STEEL

    Directory of Open Access Journals (Sweden)

    CHIN-SUNG CHUNG

    2015-09-01

    Full Text Available Uniaxial and biaxial torsional fatigue specimens were extracted from a railway wheel steel. The fatigue tests were performed with the stress ratio of R= -1 by using uniaxial and biaxial torsional fatigue test specimens at room temperature in air. The ultimate and yield strengths of the steel were evaluated. The uniaxial fatigue limit was 422.5 MPa, which corresponds to 67% of the ultimate tensile strength. The ratio of e  e  / was 0.63. Appropriate parameters to predict the fatigue life of the steel under multiaxial stress states were reviewed.

  18. Quality and fatigue characteristics relation

    Directory of Open Access Journals (Sweden)

    Libor Trško

    2016-03-01

    Full Text Available This paper will explore the mutual correlation of fatigue characteristics ((Kath, σc, ac = f (Rm of five structural steels tested at highfrequency loading based on tests (f ≈ 20 kHz, T = 20 ± 10 °C, R = -1. Different fatigue resistance parameters have different meanings and misunderstanding can lead to significant quality problems in component operation. Consequently, it is necessary to completely understand the relations between the two most important fatigue characteristics which are fatigue limit σc and the threshold value of the stress intensity factor amplitudeKath and how they act with changing of steel ultimate tensile strength.

  19. Effect of mouth-motion fatigue and thermal cycling on the marginal accuracy of partial coverage restorations made of various dental materials.

    Science.gov (United States)

    Stappert, Christian F J; Chitmongkolsuk, Somsak; Silva, Nelson R F A; Att, Wael; Strub, Joerg R

    2008-09-01

    To investigate the influence of mouth-motion fatigue on marginal-accuracy of partial-coverage-restorations-(PCRs) of various dental materials. Eighty molars were prepared equally and divided into five groups (n=16). PCRs were fabricated of following dental materials: Group-GO=Gold-Pontor-MPF(double dagger), Group-TA=Targis*, Group-EX=IPS-e.max-Press*, Group-EM=IPS-Empress*, Group-PC=ProCAD*/Cerec 3(dagger) ((double dagger)Metalor/*Ivoclar-Vivadent/(dagger)Sirona-Dental-System). Gold-PCRs were cemented conventionally. Residual 64 PCRs were adhesively luted and subjected to masticatory loading (1.2million-cycles, 1.6Hz, 49N) and thermal cycling (5 degrees C/55 degrees C, 60s, dwell-time, 5500cycles). Discrepancies in marginal-accuracy were examined on epoxy replicas (200 x magnification). Statistical analysis was performed by unpaired and paired t-tests (alpha=0.05). After cementing, marginal-accuracy (geometrical mean)[95% confidence limits] was recorded: GO-47[43-51]microm, TA-42[38-45]microm, EX-60[52-67]microm, EM-52[45-60]microm and PC-75[59-94]microm. No significant differences were found between groups GO, TA and EM. Values of Group-EX were significantly higher compared to Group-TA (p=0.04). Group-PC demonstrated significantly decreased marginal-accuracy towards groups GO (p=0.03) and TA (p=0.02). Except for Group-GO (p=0.01), no significant changes in marginal-accuracy were observed after mouth-motion fatigue and thermal cycling (GO-42[38-45]microm, TA-42[38-47]microm, EX-56[49-65]microm, EM-54[46-64]microm and PC-71[59-84]microm). However, Group-GO and Group-EM showed significant deviations in marginal-accuracy after aging (p=0.04). Marginal discrepancies of groups EX and EM were similar (p=1.0). Values of Group-PC were significantly higher when compared to groups GO (p=0.01) and TA (p=0.02). Buccal-lingual marginal discrepancies were significantly higher than mesial-distal in all groups and stages. Cast-gold-PCRs demonstrated superior marginal

  20. Improvement on the Fatigue Performance of 2024-T4 Alloy by Synergistic Coating Technology

    Directory of Open Access Journals (Sweden)

    Xi-Shu Wang

    2014-05-01

    Full Text Available In this paper, rotating bending fatigue tests of 2024-T4 Al alloy with different oxide coatings were carried out. Compared to the uncoated and previously reported oxide coatings of aluminum alloys, the fatigue strength is able to be enhanced by using a novel oxide coating with sealing pore technology. These results indicate that the better the coating surface quality is, the more excellent the fatigue performance under rotating bending fatigue loading is. The improvement on the fatigue performance is mainly because the fatigue crack initiation and the early stage of fatigue crack growth at the coating layer can be delayed after PEO coating with pore sealing. Therefore, it is a so-called synergistic coating technology for various uses, including welding thermal cracks and filling micro-pores. The effects of different oxide coatings on surface hardness, compressive residual stress, morphology and fatigue fracture morphology are discussed. A critical compressive residual stress of about 95–100 MPa is proposed.

  1. Case Studies of Fatigue Life Improvement Using Low Plasticity Burnishing in Gas Turbine Engine Applications

    Science.gov (United States)

    Prevey, Paul S.; Shepard, Michael; Ravindranath, Ravi A.; Gabb, Timothy

    2003-01-01

    Surface enhancement technologies such as shot peening, laser shock peening (LSP), and low plasticity burnishing (LPB) can provide substantial fatigue life improvement. However, to be effective, the compressive residual stresses that increase fatigue strength must be retained in service. For successful integration into turbine design, the process must be affordable and compatible with the manufacturing environment. LPB provides thermally stable compression of comparable magnitude and even greater depth than other methods, and can be performed in conventional machine shop environments on CNC machine tools. LPB provides a means to extend the fatigue lives of both new and legacy aircraft engines and ground-based turbines. Improving fatigue performance by introducing deep stable layers of compressive residual stress avoids the generally cost prohibitive alternative of modifying either material or design. The X-ray diffraction based background studies of thermal and mechanical stability of surface enhancement techniques are briefly reviewed, demonstrating the importance of minimizing cold work. The LPB process, tooling, and control systems are described. An overview of current research programs conducted for engine OEMs and the military to apply LPB to a variety of engine and aging aircraft components are presented. Fatigue performance and residual stress data developed to date for several case studies are presented including: * The effect of LPB on the fatigue performance of the nickel based super alloy IN718, showing fatigue benefit of thermal stability at engine temperatures. * An order of magnitude improvement in damage tolerance of LPB processed Ti-6-4 fan blade leading edges. * Elimination of the fretting fatigue debit for Ti-6-4 with prior LPB. * Corrosion fatigue mitigation with LPB in Carpenter 450 steel. *Damage tolerance improvement in 17-4PH steel. Where appropriate, the performance of LPB is compared to conventional shot peening after exposure to engine

  2. Comparative thermal cyclic testing and strength investigation of different Be/Cu joints

    International Nuclear Information System (INIS)

    Gervash, A.; Giniyatulin, R.; Komarov, V.; Mazul, I.; Litunovsky, N.; Ganenko, A.; Vainerman, A.; Fedotov, V.; Davydov, D.; Zalavutdinov, R.

    1998-01-01

    One of the main problems for ITER divertor target technology is to provide a reliable joint between Be as armour material and copper alloy heat-sink structure. Such joints are to satisfy numerous requirements. In particular these joints should successfully withstand cyclic hear fluxes and should have good properties after neutron irradiation. To study such a complex problem, several investigation stages were planed in Russia. This paper presents the results of comparative thermal cyclic testing of different Be/Cu candidates. Summarising the thermal cyclic test results and analysing the metallography of those joints it was found that the life-time of all tested joints is limited by rather thick brittle intermetallic layers in the bonding zone caused by relatively long brazing time using heating and cooling down in traditional ohmic furnace. This paper thus presents attempts of using a unique brazing technique with fast e-beam heating. Metallographic investigation as well as X-ray spectrometric analysis of joints produced using the new technique were done. The recent results of testing of Be/Cu joints produced by fast e-beam brazing are discussed and some ideas for the nearest future investigations are presented. (orig.)

  3. Strength of fibres in low-density thermally bonded nonwovens: An experimental investigation

    International Nuclear Information System (INIS)

    Farukh, Farukh; Demirci, Emrah; Acar, Memiş; Silberschmidt, Vadim V; Pourdeyhimi, Behnam

    2012-01-01

    Mechanical properties of nonwovens related to damage such as failure stress and strain at that stress depend on deformation and damage characteristics of their constituent fibres. Damage of polypropylene-fibre commercial low-density thermally bonded nonwovens in tension was analysed with tensile tests on single fibres, extracted from nonwovens bonded at optimal manufacturing parameters and attached to individual bond points at both ends. The same tests were performed on raw polypropylene fibres that were used in manufacturing of the analysed nonwovens to study quantitatively the effect of manufacturing parameters on tenacity of fibres. Those tests were performed with a wide range of strain rates. It was found that the fibres break at their weakest point, i.e. bond edge, in optimally bonded nonwovens. Additionally, failure stress and strain in tension of a fibre extracted from the fabric were significantly lower than those of virgin fibre. Since damage in nonwovens occurs by progressive failure of fibres, those experiments were used to establish criteria for damage initiation and propagation in thermally bonded nonwovens based on polypropylene fibres. Moreover, the results obtained from the experiments are useful to simulate the damage behaviour of nonwoven fabrics.

  4. Strength of fibres in low-density thermally bonded nonwovens: An experimental investigation

    Science.gov (United States)

    Farukh, Farukh; Demirci, Emrah; Acar, Memiş; Pourdeyhimi, Behnam; Silberschmidt, Vadim V.

    2012-08-01

    Mechanical properties of nonwovens related to damage such as failure stress and strain at that stress depend on deformation and damage characteristics of their constituent fibres. Damage of polypropylene-fibre commercial low-density thermally bonded nonwovens in tension was analysed with tensile tests on single fibres, extracted from nonwovens bonded at optimal manufacturing parameters and attached to individual bond points at both ends. The same tests were performed on raw polypropylene fibres that were used in manufacturing of the analysed nonwovens to study quantitatively the effect of manufacturing parameters on tenacity of fibres. Those tests were performed with a wide range of strain rates. It was found that the fibres break at their weakest point, i.e. bond edge, in optimally bonded nonwovens. Additionally, failure stress and strain in tension of a fibre extracted from the fabric were significantly lower than those of virgin fibre. Since damage in nonwovens occurs by progressive failure of fibres, those experiments were used to establish criteria for damage initiation and propagation in thermally bonded nonwovens based on polypropylene fibres. Moreover, the results obtained from the experiments are useful to simulate the damage behaviour of nonwoven fabrics.

  5. Fatigue crack growth model RANDOM2 user manual. Appendix 1: Development of advanced methodologies for probabilistic constitutive relationships of material strength models

    Science.gov (United States)

    Boyce, Lola; Lovelace, Thomas B.

    1989-01-01

    FORTRAN program RANDOM2 is presented in the form of a user's manual. RANDOM2 is based on fracture mechanics using a probabilistic fatigue crack growth model. It predicts the random lifetime of an engine component to reach a given crack size. Details of the theoretical background, input data instructions, and a sample problem illustrating the use of the program are included.

  6. Fatigue of internal combustion engines

    Science.gov (United States)

    Dumanois, P

    1924-01-01

    The above conditions enable the employment of a criterion of general fatigue which simultaneously takes account of both mechanical and thermal conditions, for the sake of comparing any projected engine with engines of the same type already in use.

  7. Body Temperature Controlled Optical and Thermal Information Storage Light Scattering Display with Fluorescence Effect and High Mechanical Strength.

    Science.gov (United States)

    Chen, Si; Tong, Xiaoqian; He, Huiwen; Ma, Meng; Shi, Yanqin; Wang, Xu

    2017-04-05

    A kind of body temperature controlled optical and thermal information storage light scattering display based on super strong liquid crystalline physical gel with special "loofah-like gel network" was successfully prepared. Such liquid crystal (LC) gel was obtained by mixing a dendritic gelator (POSS-G1-BOC), an azobenzene compound (2Azo2), and a phosphor tethered liquid crystalline host (5CB), which could show its best contrast ratio at around human body temperature under UV light because of the phosphor's fluorescence effect. The gel also has quite strong mechanical strength, which could be used in wearable device field especially under sunlight, even under the forcing conditions as harsh as being centrifuged for 10 min at the speed of 2000 r/min. The whole production process of such a display is quite simple and could lead to displays at any size through noncontact writing. We believe it will have wide applications in the future.

  8. Fatigue in Breakwater Concrete Armour Units

    DEFF Research Database (Denmark)

    Burcharth, Hans F.

    The reliability of rubble mound breakwaters depends on the hydraulic stability and the mechanical strength of the armour units. The paper deals with the important aspect of fatigue related to the strength of concrete armour units.......The reliability of rubble mound breakwaters depends on the hydraulic stability and the mechanical strength of the armour units. The paper deals with the important aspect of fatigue related to the strength of concrete armour units....

  9. The Effect of Contouring on Fatigue Strength of Spinal Rods: Is it Okay to Re-bend and Which Materials Are Best?

    Science.gov (United States)

    Slivka, Michael A; Fan, Yung K; Eck, Jason C

    2013-11-01

    Small-diameter spinal rods were tested in fatigue loading before and after contouring in pedicle screw constructs using dynamic testing machines. To characterize the change in fatigue performance of spinal rods resulting from contouring. Spine surgeons have a variety of rod materials to choose from, and selecting the best rod depends on patient characteristics and rod material properties, including fatigue performance. Four rod materials were tested, all 4.5 mm in diameter: titanium alloy (Ti), cobalt-chromium alloy (CoCr), and 2 different grades of stainless steel (SS and ultra SS). Three conditions were tested: straight (virgin rods), bent (rods bent to a radius of curvature of 100 mm), and re-bent (rods over-bent to a radius of 50 mm, then partially straightened to a 100-mm radius). Fatigue testing was conducted on unilateral vertebrectomy constructs with polyaxial screws. In all conditions, the endurance limit of the CoCr rods was at least 25% higher than the other materials but could not be determined because screw failure precluded rod failure. In the bent condition, the endurance limits of Ti, standard SS and ultra SS were reduced between 20% and 40%. In the re-bent condition, the endurance limit of Ti, standard SS, and ultra SS increased compared with the bent condition. Changes in fatigue performance are best explained by residual rod stresses induced during contouring. It appears safe to over-bend and then re-bend, for 1 cycle, small-diameter spinal rods made of the materials tested in this study using tube benders, and CoCr rods were clearly superior for all conditions. However, larger rods, multiple cycles of bending and re-bending, and rods bent using other instruments such as French benders were not studied and may result in different performance under the same conditions. Copyright © 2013 Scoliosis Research Society. Published by Elsevier Inc. All rights reserved.

  10. The Kenya rift revisited: insights into lithospheric strength through data-driven 3-D gravity and thermal modelling

    Science.gov (United States)

    Sippel, Judith; Meeßen, Christian; Cacace, Mauro; Mechie, James; Fishwick, Stewart; Heine, Christian; Scheck-Wenderoth, Magdalena; Strecker, Manfred R.

    2017-01-01

    We present three-dimensional (3-D) models that describe the present-day thermal and rheological state of the lithosphere of the greater Kenya rift region aiming at a better understanding of the rift evolution, with a particular focus on plume-lithosphere interactions. The key methodology applied is the 3-D integration of diverse geological and geophysical observations using gravity modelling. Accordingly, the resulting lithospheric-scale 3-D density model is consistent with (i) reviewed descriptions of lithological variations in the sedimentary and volcanic cover, (ii) known trends in crust and mantle seismic velocities as revealed by seismic and seismological data and (iii) the observed gravity field. This data-based model is the first to image a 3-D density configuration of the crystalline crust for the entire region of Kenya and northern Tanzania. An upper and a basal crustal layer are differentiated, each composed of several domains of different average densities. We interpret these domains to trace back to the Precambrian terrane amalgamation associated with the East African Orogeny and to magmatic processes during Mesozoic and Cenozoic rifting phases. In combination with seismic velocities, the densities of these crustal domains indicate compositional differences. The derived lithological trends have been used to parameterise steady-state thermal and rheological models. These models indicate that crustal and mantle temperatures decrease from the Kenya rift in the west to eastern Kenya, while the integrated strength of the lithosphere increases. Thereby, the detailed strength configuration appears strongly controlled by the complex inherited crustal structure, which may have been decisive for the onset, localisation and propagation of rifting.

  11. Compressive strength and compressive fatigue limit of conventional and high viscosity posterior resin composites Resistência a compressão e limite de fadiga compressiva de resinas compostas convencional e de alta viscosidade para dentes posteriores

    Directory of Open Access Journals (Sweden)

    Letícia Brandão

    2005-12-01

    Full Text Available The purpose of this study was to compare the compressive strengths and compressive fatigue limits of three posterior composite resins (Filtek P-60, Surefil and Prodigy Condensable and a universal restorative composite (Z-100. Cylindrical specimens (8 mm in length x 4 mm in diameter were used. The dynamic test was performed using the staircase method, and the ratio between compressive fatigue limit and compressive resistance was also calculated (n = 15. The compressive strength and compressive fatigue limit data were analyzed by Anova and Tukey’s test. The Z-100 composite demonstrated higher compression strength (307.20 MPa than Surefil (266.93 MPa and Prodigy Condensable (222.08 MPa. The resistance of Filtek P-60 (270.44 MPa was similar to the resistances of Z-100 and Surefil, while Prodigy Condensable presented the lowest compressive strength. In the compressive fatigue limit tests, Filtek P-60 demonstrated a higher value (184.20 MPa than Prodigy Condensable (155.50 MPa. Surefil (165.74 MPa and Z-100 (161.22 MPa presented limits similar to those of Filtek P-60 and Prodigy Condensable. The compressive fatigue limit/compressive strength ratio was 70.01% for Prodigy Condensable, 68.11% for Filtek P-60, 62.09% for Surefil and 52.48% for Z-100. It was concluded that the Z-100 universal composite was more sensitive to the dynamic test than the high viscosity materials.O objetivo deste estudo foi comparar a resistência à compressão e o limite de fadiga compressiva de três resinas compostas indicadas para dentes posteriores (Filtek P-60, Surefil e Prodigy Condensable e uma universal (Z-100. Corpos-de-prova cilíndricos (8 mm de altura x 4 mm de diâmetro foram usados. O teste dinâmico foi realizado usando-se o método escada e a relação entre limite de fadiga compressiva, e resistência à compressão também foi calculada (n = 15. Os dados de resistência à compressão e de limite de fadiga compressiva foram submetidos à Anova e ao teste de

  12. Parametric fuselage design : Integration of mechanics and acoustic & thermal insulation

    NARCIS (Netherlands)

    Krakers, L.A.

    2009-01-01

    Designing a fuselage is a very complex process, which involves many different aspects like strength and stability, fatigue, damage tolerance, fire resistance, thermal and acoustic insulation but also inspection, maintenance, production and repair aspects. It is difficult to include all design

  13. Recrystallization and thermal shock fatigue resistance of nanoscale ZrC dispersion strengthened W alloys as plasma-facing components in fusion devices

    Science.gov (United States)

    Xie, Z. M.; Miao, S.; Liu, R.; Zeng, L. F.; Zhang, T.; Fang, Q. F.; Liu, C. S.; Wang, X. P.; Lian, Y. Y.; Liu, X.; Cai, L. H.

    2017-12-01

    Recrystallization and thermal shock fatigue resistance behavior of nanoscale ZrC dispersion strengthened bulk tungsten alloys (W-0.5 wt% ZrC, WZrC) as potential candidates for plasma-facing components were investigated. By employing heat treatments with isochronal experiments, the evolution of the tungsten grain size/orientation, second phase particle distribution, thermal conductivity and mechanical properties were systematically studied. The effects of edge-localized mode like transient heat events on the as-rolled and recrystallized WZrC were investigated carefully. Pulses from an electron beam with durations of 1 ms were used to simulate the transient heat loading in fusion devices. The cracking thresholds, cracking mechanisms and recrystallization under repetitive (100 shots) transient heat loads were investigated. Results indicate that the cracking threshold of all the WZrC samples is 220-330 MW/m2 (corresponding to a heat load parameter F = 7.0-10.4 MJ/m2s1/2) at room temperature and the heat bombardment induced recrystallization occurs at a heat parameter of 10.4 MJ/m2s1/2.

  14. Strength and thermal stability of Cu-Al2O3 composite obtained by internal oxidation

    Directory of Open Access Journals (Sweden)

    Jovanovic, M. T.

    2010-12-01

    Full Text Available The objective of the work is to study the effects of the high-energy milling on strengthening, thermal stability and electrical conductivity of Cu-Al2O3 composite. The prealloyed copper powders, atomized in inert gas and containing 3 wt. % Al, were milled up to 20 h in the planetary ball mill to oxidize in situ aluminium with oxygen from the air. Composite compacts were obtained by hot-pressing in an argon atmosphere at 800 °C for 3 h under the pressure of 35MPa. The microstructural characterization was performed by the optical microscope, scanning electron microscope (SEM, transmission electron microscope (TEM and X-ray diffraction analysis (XRD. The microhardness, electrical conductivity and density measurements were also carried out. The effect of internal oxidation and high-energy milling on strengthening of Cu-Al2O3 composite was significant, The increase of the microhardness of composite compacts (292 HV is almost threefold comparing to compacts processed from the as-received Cu-3 wt. % Al powder (102 HV. The grain size of Cu-Al2O3 compacts processed from 5 and 20 h-milled powders was 75 and 45 nm, respectively. The small increase in the grain size and the small microhardness drop indicate the high thermal stability of Cu-Al2O3 composite during high-temperature exposure at 800 °C.El objetivo del trabajo es el estudio de los efectos de la pulverización con altas energías sobre la resistencia, estabilidad térmica y conductividad eléctrica del compuesto Cu-Al2O3. El polvo pre-aleado de cobre, obtenido a través de la atomización con gas inerte y con un contenido de 3wt. % Al, se molió durante 20 h en el molino planetario de bolas dando lugar a la oxidación in situ del aluminio con el oxígeno del aire. El compuesto compactado se ha obtenido mediante prensado en caliente en atmósfera de argón a 800 °C durante 3 h y a una presión de 35MPa. La caracterización microestructural se hizo a través de microscopia óptica, microscopia

  15. Microstructure, Tensile Adhesion Strength and Thermal Shock Resistance of TBCs with Different Flame-Sprayed Bond Coat Materials Onto BMI Polyimide Matrix Composite

    Science.gov (United States)

    Abedi, H. R.; Salehi, M.; Shafyei, A.

    2017-10-01

    In this study, thermal barrier coatings (TBCs) composed of different bond coats (Zn, Al, Cu-8Al and Cu-6Sn) with mullite top coats were flame-sprayed and air-plasma-sprayed, respectively, onto bismaleimide matrix composites. These polyimide matrix composites are of interest to replace PMR-15, due to concerns about the toxicity of the MDA monomer from which PMR-15 is made. The results showed that pores and cracks appeared at the bond coat/substrate interface for the Al-bonded TBC because of its high thermal conductivity and diffusivity resulting in transferring of high heat flux and temperature to the polymeric substrate during top coat deposition. The other TBC systems due to the lower conductivity and diffusivity of bonding layers could decrease the adverse thermal effect on the polymer substrate during top coat deposition and exhibited adhesive bond coat/substrate interfaces. The tensile adhesion test showed that the adhesion strength of the coatings to the substrate is inversely proportional to the level of residual stress in the coatings. However, the adhesion strength of Al bond-coated sample decreased strongly after mullite top coat deposition due to thermal damage at the bond coat/substrate interface. TBC system with the Cu-6Sn bond coat exhibited the best thermal shock resistance, while Al-bonded TBC showed the lowest. It was inferred that thermal mismatch stresses and oxidation of the bond coats were the main factors causing failure in the thermal shock test.

  16. Thermal-Fatigue Analysis of W-coated Ferritic-Martensitic Steel Mockup for Fusion Reactor Components

    International Nuclear Information System (INIS)

    Lee, Dong Won; Kim, Suk Kwon; Park, Seong Dae; Kim, Dong Jun; Moon, Se Yeon; Hong, Bong Guen

    2016-01-01

    In this study, commercial ANSYS-CFX for thermalhydraulic analysis and ANSYS-mechanical for the thermo-mechanical analysis are used to evaluate the thermal-lifetime of the mockup to determine the test conditions. Also, the Korea Heat Load Test facility with an Electron Beam (KoHLT-EB) will be used and its water cooling system is considered to perform the thermal-hydraulic analysis especially for considering the two-phase analysis with a higher heat flux conditions. Through the ITER blanket first wall (BFW) development project in Korea, the joining methods were developed with a beryllium (Be) layer as a plasma-facing material, a copper alloy (CuCrZr) layer as a heat sink, and type 316L austenitic stainless steel (SS316L) as a structural material. And joining methods were developed such as Be as an armor and FMS as a structural material, or W as an armor and FMS as a structural material were developed through the test blanket module (TBM) program. As a candidate of PFC for DEMO, a new W/FMS joining methods, W coating with plasma torch, have been developed. The HHF test conditions are found by performing a thermal-hydraulic and thermo-mechanical analysis with the conventional codes such as ANSYSCFX and .mechanical especially for considering the two-phase condition in cooling tube

  17. Thermal-Fatigue Analysis of W-coated Ferritic-Martensitic Steel Mockup for Fusion Reactor Components

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Dong Won; Kim, Suk Kwon; Park, Seong Dae; Kim, Dong Jun [KAERI, Daejeon (Korea, Republic of); Moon, Se Yeon; Hong, Bong Guen [Chonbuk University, Jeonju (Korea, Republic of)

    2016-05-15

    In this study, commercial ANSYS-CFX for thermalhydraulic analysis and ANSYS-mechanical for the thermo-mechanical analysis are used to evaluate the thermal-lifetime of the mockup to determine the test conditions. Also, the Korea Heat Load Test facility with an Electron Beam (KoHLT-EB) will be used and its water cooling system is considered to perform the thermal-hydraulic analysis especially for considering the two-phase analysis with a higher heat flux conditions. Through the ITER blanket first wall (BFW) development project in Korea, the joining methods were developed with a beryllium (Be) layer as a plasma-facing material, a copper alloy (CuCrZr) layer as a heat sink, and type 316L austenitic stainless steel (SS316L) as a structural material. And joining methods were developed such as Be as an armor and FMS as a structural material, or W as an armor and FMS as a structural material were developed through the test blanket module (TBM) program. As a candidate of PFC for DEMO, a new W/FMS joining methods, W coating with plasma torch, have been developed. The HHF test conditions are found by performing a thermal-hydraulic and thermo-mechanical analysis with the conventional codes such as ANSYSCFX and .mechanical especially for considering the two-phase condition in cooling tube.

  18. Fracture strength and probability of survival of narrow and extra-narrow dental implants after fatigue testing: In vitro and in silico analysis.

    Science.gov (United States)

    Bordin, Dimorvan; Bergamo, Edmara T P; Fardin, Vinicius P; Coelho, Paulo G; Bonfante, Estevam A

    2017-07-01

    To assess the probability of survival (reliability) and failure modes of narrow implants with different diameters. For fatigue testing, 42 implants with the same macrogeometry and internal conical connection were divided, according to diameter, as follows: narrow (Ø3.3×10mm) and extra-narrow (Ø2.9×10mm) (21 per group). Identical abutments were torqued to the implants and standardized maxillary incisor crowns were cemented and subjected to step-stress accelerated life testing (SSALT) in water. The use-level probability Weibull curves, and reliability for a mission of 50,000 and 100,000 cycles at 50N, 100, 150 and 180N were calculated. For the finite element analysis (FEA), two virtual models, simulating the samples tested in fatigue, were constructed. Loading at 50N and 100N were applied 30° off-axis at the crown. The von-Mises stress was calculated for implant and abutment. The beta (β) values were: 0.67 for narrow and 1.32 for extra-narrow implants, indicating that failure rates did not increase with fatigue in the former, but more likely were associated with damage accumulation and wear-out failures in the latter. Both groups showed high reliability (up to 97.5%) at 50 and 100N. A decreased reliability was observed for both groups at 150 and 180N (ranging from 0 to 82.3%), but no significant difference was observed between groups. Failure predominantly involved abutment fracture for both groups. FEA at 50N-load, Ø3.3mm showed higher von-Mises stress for abutment (7.75%) and implant (2%) when compared to the Ø2.9mm. There was no significant difference between narrow and extra-narrow implants regarding probability of survival. The failure mode was similar for both groups, restricted to abutment fracture. Copyright © 2017 Elsevier Ltd. All rights reserved.

  19. A Comparative Study on the Influence of Nanoalumina and Carbon Nanotubes on Thermal Stability, Adhesion Strength and Morphology of Epoxy Adhesives

    Directory of Open Access Journals (Sweden)

    Mohammad Mansourian-Tabaei

    2015-02-01

    Full Text Available Nano-fillers have displayed excellent mechanical properties and are widely used in different polymeric matrices for high performance applications. Recently, epoxy resins modified by nano-reinforcing fillers such as multi-walled carbon nanotubes (MWCNTs and nanoalumina (Al2O3 have been developed for adhesive applications. In this work, the influence of 1.5 weight percent of various nanofillers namely nanoalumina, MWCNT, nanosilica (SiO2 and talc on the thermal stability, strength adhesion and morphology of diglycidyl ether of bisphenol A (DGEBA/epoxy novolac adhesives was studied. Thermal stability and degradation, adhesion strength and morphology were measured by the thermogravimetry analysis (TGA, lap shear strength test and scanning electron and transmission electron microscopic techniques, respectively. The results showed that incorporation of the nanoalumina and MWCNT into the DGEBA/epoxy novolac adhesives increased the lap shear strength. Moreover, the thermal stability of the epoxy adhesive in terms of onset of degradation temperature and char yield (after 800°C was improved to some extent. By addition of one and half weight percent nanoalumina and/or MWCNTs in the epoxy adhesives, the lap shear strength increased by about 70 and 25 percent, respectively. Among the investigated fillers, nanoalumina demonstrated the best performance in terms of improvements in the lap shear strength, thermal stability and degradation of the epoxy adhesives. When a combination of nanoalumina and MWCNTs reinforcing fillers (0.75 weight percent nanoalumina and 0.75 weight percent MWCNTs was used as a hybrid filler in the epoxy adhesive, a synergism effect on the char yield was observed.

  20. Seafarer fatigue

    DEFF Research Database (Denmark)

    Jepsen, Jørgen Riis; Zhao, Zhiwei; van Leeuwen, Wessel M. A.

    2015-01-01

    Background: The consequences of fatigue for the health and safety of seafarers has caused concern in the industry and among academics, and indicates the importance of further research into risk factors and preventive interventions at sea. This review gives an overview of the key issues relating...... to seafarer fatigue. Materials and methods: A literature study was conducted aiming to collect publications that address risk factors for fatigue, short-term and long-term consequences for health and safety, and options for fatigue mitigation at sea. Due to the limited number of publications that deals...

  1. Fatigue in Breakwater Concrete Armour Units

    DEFF Research Database (Denmark)

    Burcharth, Hans F.

    1985-01-01

    The reliability of rubble mound breakwaters depends on the hydraulic stability and the mechanical strength of the armour units. The paper deals with the important aspect of fatigue related to the strength of concrete armour units. Results showing significant fatigue from impact tests with Dolosse...... made of unreinforced and steel fibre reinforced flyash concrete are presented. Moreover universal graphs for fatigue in armour units made of conventional unreinforced concrete exposed to impact load and pulsating load are presented. The effect of fibre reinforcement and the implementation of fatigue...

  2. Influence of Quartz Sand Quality on Bending Strength and Thermal Deformation of Moulding Sands with Synthetic Binders

    Directory of Open Access Journals (Sweden)

    Dobosz St. M.

    2015-06-01

    Full Text Available Modern techniques of castings production, including moulding sands production, require a strict technological regime and high quality materials. In the case of self-hardening moulding sands with synthetic binders those requirements apply mainly to sand, which adds to more than 98% of the whole moulding sand mixture. The factors that affect the quality of the moulding sands are both chemical (SiO2, Fe2O3 and carbonates content and physical. Among these factors somewhat less attention is paid to the granulometric composition of the sands. As a part of this study, the effect of sand quality on bending strength Rgu and thermal deformation of self-hardening moulding sands with furfural and alkyd resin was assessed. Moulding sands with furfural resin are known [1] to be the most susceptible to the sand quality. A negative effect on its properties has, among others, high content of clay binder and so-called subgrains (fraction smaller than 0,1mm, which can lead to neutralization of acidic hardeners (in the case of moulding sands with furfuryl resin and also increase the specific surface, what forces greater amount of binding agents. The research used 5 different quartz sands originating from different sources and characterized with different grain composition and different clay binder content.

  3. Instability growth for magnetized liner inertial fusion seeded by electro-thermal, electro-choric, and material strength effects

    International Nuclear Information System (INIS)

    Pecover, J. D.; Chittenden, J. P.

    2015-01-01

    A critical limitation of magnetically imploded systems such as magnetized liner inertial fusion (MagLIF) [Slutz et al., Phys. Plasmas 17, 056303 (2010)] is the magneto-Rayleigh-Taylor (MRT) instability which primarily disrupts the outer surface of the liner. MagLIF-relevant experiments have showed large amplitude multi-mode MRT instability growth growing from surface roughness [McBride et al., Phys. Rev. Lett. 109, 135004 (2012)], which is only reproduced by 3D simulations using our MHD code Gorgon when an artificially azimuthally correlated initialisation is added. We have shown that the missing azimuthal correlation could be provided by a combination of the electro-thermal instability (ETI) and an “electro-choric” instability (ECI); describing, respectively, the tendency of current to correlate azimuthally early in time due to temperature dependent Ohmic heating; and an amplification of the ETI driven by density dependent resistivity around vapourisation. We developed and implemented a material strength model in Gorgon to improve simulation of the solid phase of liner implosions which, when applied to simulations exhibiting the ETI and ECI, gave a significant increase in wavelength and amplitude. Full circumference simulations of the MRT instability provided a significant improvement on previous randomly initialised results and approached agreement with experiment

  4. Large Piezoelectric Strain with Superior Thermal Stability and Excellent Fatigue Resistance of Lead-Free Potassium Sodium Niobate-Based Grain Orientation-Controlled Ceramics.

    Science.gov (United States)

    Quan, Yi; Ren, Wei; Niu, Gang; Wang, Lingyan; Zhao, Jinyan; Zhang, Nan; Liu, Ming; Ye, Zuo-Guang; Liu, Liqiang; Karaki, Tomoaki

    2018-03-19

    Environment-friendly lead-free piezoelectric materials with high piezoelectric response and high stability in a wide temperature range are urgently needed for various applications. In this work, grain orientation-controlled (with a 90% ⟨001⟩ c -oriented texture) (K,Na)NbO 3 -based ceramics with a large piezoelectric response ( d 33 *) = 505 pm V -1 and a high Curie temperature ( T C ) of 247 °C have been developed. Such a high d 33 * value varies by less than 5% from 30 to 180 °C, showing a superior thermal stability. Furthermore, the high piezoelectricity exhibits an excellent fatigue resistance with the d 33 * value decreasing within only by 6% at a field of 20 kV cm -1 up to 10 7 cycles. These exceptional properties can be attributed to the vertical morphotropic phase boundary and the highly ⟨001⟩ c -oriented textured ceramic microstructure. These results open a pathway to promote lead-free piezoelectric ceramics as a viable alternative to lead-based piezoceramics for various practical applications, such as actuators, transducers, sensors, and acoustic devices, in a wide temperature range.

  5. A preliminary bending fatigue spectrum for steel monostrand cables

    DEFF Research Database (Denmark)

    Winkler, Jan; Fischer, Gregor; Georgakis, Christos T.

    2011-01-01

    service life expectancy. The presented preliminary bending fatigue spectrum of high-strength monostrands is currently unavailable in the published literature. The presented results provide relevant information on the bending mechanism and fatigue characteristics of monostrand steel cables in tension......This paper presents the results of the experimental study on the bending fatigue resistance of high-strength steel monostrand cables. From the conducted fatigue tests in the high-stress, low-cycle region, a preliminary bending fatigue spectrum is derived for the estimation of monostrand cable...... and flexure and show that localized cable bending has a pronounced influence on the fatigue resistance of cables under dynamic excitations....

  6. Wooden Bridges - Phase 2, Subproject 2.3 Fatigue

    DEFF Research Database (Denmark)

    Clorius, Christian Odin; Pedersen, Martin Bo Uhre; Hoffmeyer, Preben

    1999-01-01

    The report presents preliminary results on fatigue of wood subjected to tension perpendicular to the grain at a moisture content around 12% and 17%. The main result of the paper concerns the frequency dependency of the fatigue strength. At present it is concluded that fatigue in tension perpendic......The report presents preliminary results on fatigue of wood subjected to tension perpendicular to the grain at a moisture content around 12% and 17%. The main result of the paper concerns the frequency dependency of the fatigue strength. At present it is concluded that fatigue in tension...

  7. Thermal-hydraulic investigation of the creep-fatigue specimens in the IFMIF medium flux test module

    Energy Technology Data Exchange (ETDEWEB)

    Gordeev, S.; Heinzel, V.; Schleisiek, K. [Ingenieurbuero Dr.-Ing. W. Hering, Karlsruhe (Germany)

    2004-08-01

    IFMIF (international fusion materials irradiation facility) is a facility under development to irradiate fusion relevant materials. The irradiation volume is divided into three sections, the high-, medium, and low flux test module. The medium flux test module (MFTM) consists of three submodules arranged in series in the direction of the beam. The first submodule at the beam entrance side is housing several creep-fatigue specimens. Direct electrical heating is envisaged to adjust and control the desired irradiation temperature of the specimens. The main problem in designing this submodule is to reach the level of the irradiation temperature with reasonably low temperature differences in the specimens. Preliminary estimates confirmed the suitability of the envisaged design for reaching the desired irradiation temperature but did not deliver the temperature distribution in the specimens. To obtain information on this subject a series of numerical analyses was carried out using the CFD code STAR-CD. To keep the effort in the present early design phase reasonably low, the computer model of the test installation including the initial and boundary conditions were kept as simple as possible. Nevertheless, the results are a useful additional contribution to the further design and layout of the concept. The most important conclusions and recommendation on the concept variants are summarized at the end of the report. (orig.) [German] IFMIF (International Fusion Materials Irradiation Facility) ist eine in der Planung befindliche Einrichtung zur Bestrahlung von Fusionsreaktor-relevanten Materialien. Das Bestrahlungsvo-lumen gliedert sich in drei Bereiche, den Hoch-, Mittel- und Niederflusstestmodul. Das Mittelflusstestmodul (MFTM) besteht aus drei Submodulen, die in Strahlrichtung hinter-einander angeordnet sind. Im ersten Submodul auf der Strahleintrittsseite sind drei Ermue-dungsproben untergebracht. Zur Einstellung und Konstanthaltung der gewuenschten Bestrah

  8. Thermal-Fatigue Analysis of W-joined Ferritic-Martensitic Steel Mockup for Fusion Reactor Components

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Dong Won; Jin, Hyung Gon; Lee, Eo Hwak; Yoon, Jae Sung; Kim, Suk Kwon; Park, Seong Dae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Shin, Kyu In [Gentec Co., Daejeon (Korea, Republic of); Moon, Se Yeon; Hong, Bong Guen [Chonbuk National University, Chonbuk (Korea, Republic of)

    2015-10-15

    Through the ITER blanket first wall (BFW) development project in Korea, the joining methods were developed with a beryllium (Be) layer as a plasma-facing material, a copper alloy (CuCrZr) layer as a heat sink, and type 316L austenitic stainless steel (SS316L) as a structural material. And joining methods were developed such as Be as an armor and FMS as a structural material, or W as an armor and FMS as a structural material were developed through the test blanket module (TBM) program. As a candidate of PFC for DEMO, W/FMS joining methods have been developed and a new Ti interlayer was applied differently from the previous work. In the present study, the W/FMS PFC development was introduced with the following procedure to apply to the PFCs for a fusion reactor: (1) Three W/FMS mockups were fabricated using the developed HIP followed by a post-HIP heat treatment (PHHT). (2) Because the High Heat Flux (HHF) test should be performed over the thermal lifetime of the mockup under the proper test conditions to confirm the joint's integrity, the test conditions were determined through a preliminary analysis. In this study, commercial ANSYS-CFX for thermalhydraulic analysis and ANSYS-mechanical for the thermo-mechanical analysis are used to evaluate the thermal-lifetime of the mockup to determine the test conditions. Also, the Korea Heat Load Test facility with an Electron Beam (KoHLT-EB) will be used and its water cooling system is considered to perform the thermal-hydraulic analysis especially for considering the two-phase analysis with a higher heat flux conditions. From the analysis, the heating and the cooling conditions were determined for 0.5- and 1.0-MW/m{sup 2} heat fluxes, respectively. Elastic-plastic analysis is performed to determine the lifetime and finally, the 1.0 MW/m{sup 2} heat flux conditions are determined up to 4,306 cycles. The test will be done in the near future and the measured temperatures will be compared with the present simulation results.

  9. Fatigue strength of welds and welded materials of high-temperature steels resistant to pressurized hydrogen of the type 2.25% Cr/1% Mo

    International Nuclear Information System (INIS)

    Burlat, J.; Cheviet, A.; Million, A.

    1986-01-01

    The aim of the study is to examine systematically the creep strength of welded joints (base material, heat influence zone and welded seam) and of pure welding materials of the type 2 1/4-3% Cr/1% Mo. According to the AD standard rules, the rule which stipulates that the creep strength of welded seams under full stress be calculated with the strength characteristic value reduced by 20% applies to all heat-resistant steels, if no rupture stress values for the welded joints are available. Manufacturers of steel and weld fillers together with the Union of Technical Control Associations (VdTUeV) have prepared a test programme according to which on the one hand welded joints are tested at right angles to their seams, and on the other pure welding material is tested with respect to its creep strength. The development of the testes and their results have been described. The first results are available as VdTUeV material performance sheets, for 2 materials, and as provisional VdTUeV specification sheets, for 3 weld fillers. With the tested materials, it becomes practically feasible to reduce the creep strength of longitudinally welded pressure-bearing components by about 20% of wall thickness. (orig.) [de

  10. In vitro evaluation of the effect of thermal and mechanical fatigues on the bonding of an autopolymerizing soft denture liner to denture base materials using different primers.

    Science.gov (United States)

    Minami, Hiroyuki; Suzuki, Shiro; Minesaki, Yoshito; Kurashige, Hisanori; Tanaka, Takuo

    2008-07-01

    This in vitro study evaluated the effect of priming procedures on bonding of an autopolymerizing silicone denture liner (Sofreliner) to a denture base material after fatigue processes using cyclic thermal stressing and repetitive mechanical stressing. Denture base specimens were fabricated by use of an autopolymerizing denture base resin and Co-Cr alloy into a cylinder shape 8-mm diameter and 4-mm high. The bonding surfaces of denture base specimens were polished with 600-grit silicon carbide paper. Resin denture base specimens were pretreated with applications of resin primer (Sofreliner Primer or Reline Primer for resin). Metal specimens were pretreated with application of metal primer (Reline Primer for metal) or coated with adhesive resin (C&B Metabond) followed by application of resin primer (Sofreliner Primer). Tensile specimens were fabricated by polymerizing a 2-mm thickness of Sofreliner between a pair of pretreated denture base cylinders. Repetitive mechanical stressing was performed by using a University of Alabama-type wear-testing apparatus as a stress generator. Vertical 75 N load with 15 degrees rotation was applied 66,700, 133,300, 266,700, and 400,000 times, then residual tensile resistance to failure was measured. Seven specimens were fabricated for 16 groups--four cyclic loading groups for four pretreatment groups. Residual tensile resistance to failure of specimens before the fatiguing process and after 5000, 10,000, 20,000, and 30,000 thermocycles were used as reference. The mean values of each group were statistically analyzed by three-way ANOVA and Bonferroni/Dunn test at a 95% confidence level. Failure modes were assessed for all specimens measured. In the denture-bonded groups, residual tensile resistance to failure of Sofreliner Primer-treated group was significantly higher than that of the Reline Primer at each thermocycling interval (p denture liner after cyclic loading. Application of Sofreliner Primer for a resin denture base provided

  11. Delamination Strength of WC-Co Thermal-Sprayed Coating Under Combined Stresses by Torsion-Tension Pin-Test Method

    Science.gov (United States)

    Kaneko, Kenji; Higaki, Keitaro

    2014-08-01

    In this report, the delamination strength of WC -Co thermal-sprayed coatings under combined torsion and tension is evaluated using a newly developed method, which is called the torsion -tension pin-test. First, the effects of both the pin diameter and the coating thickness on the apparent delamination strength were investigated experimentally. Second, the stress distributions around the interface edge between the pin and the coating were numerically obtained by using the finite element analysis program "MARC." It was confirmed that the fractured plane of the torsion pin coincides with the interfacial plane between the coating and the pin. The apparent delamination strength obtained experimentally decreased linearly with increasing pin diameter and increased with increasing coating thickness t, but it was stable at t of 400 μm or more. The shear delamination strength decreased with increasing tensile stress. Similar stress distributions were observed at the interface when delaminations occurred for rather thick coatings, independent of the pin diameter. The critical combination of the strength of shear stress fields ( Ks) with that of tensile stress fields ( Ka), i.e., the delamination criteria of the coating under combined shear and tensile loadings, was obtained for a WC-12Co thermal-sprayed coating. These combinations were found to be independent of pin diameter and coating thickness.

  12. Detection of fatigue cracks in cladded blocks

    International Nuclear Information System (INIS)

    Singh, G.P.; Cervantes, R.A.; Manning, R.C.; Takama, S.

    1986-01-01

    A nuclear reactor pressure vessel (RPV) operates at high temperatures. Feedwater nozzles are susceptible to thermal fatigue; and, after a large number of plant startup/shutdown cycles, thermal fatigue cracking may be initiated at these nozzles. In order to address this problem, ultrasonic data were acquired from five cladded specimens with overall approximate 4-mm thick stainless steel cladding; the specimens contained one fatigue crack each. The study evaluates the application of signal processing and pattern recognition methods to discriminate between base metal-to-clad interface signals and fatigue crack signals. Details are presented

  13. Effect of Welding Thermal Cycles on Microstructure and Mechanical Properties of Simulated Heat Affected Zone for a Weldox 1300 Ultra-High Strength Alloy Steel

    Directory of Open Access Journals (Sweden)

    Węglowski M. St.

    2016-03-01

    Full Text Available In the present study, the investigation of weldability of ultra-high strength steel has been presented. The thermal simulated samples were used to investigate the effect of welding cooling time t8/5 on microstructure and mechanical properties of heat affected zone (HAZ for a Weldox 1300 ultra-high strength steel. In the frame of these investigation the microstructure was studied by light and transmission electron microscopies. Mechanical properties of parent material were analysed by tensile, impact and hardness tests. In details the influence of cooling time in the range of 2,5 ÷ 300 sec. on hardness, impact toughness and microstructure of simulated HAZ was studied by using welding thermal simulation test. The microstructure of ultra-high strength steel is mainly composed of tempered martensite. The results show that the impact toughness and hardness decrease with increase of t8/5 under condition of a single thermal cycle in simulated HAZ. The increase of cooling time to 300 s causes that the microstructure consists of ferrite and bainite mixture. Lower hardness, for t8/5 ≥ 60 s indicated that low risk of cold cracking in HAZ for longer cooling time, exists.

  14. Kinetic parameters, collision rates, energy exchanges and transport coefficients of non-thermal electrons in premixed flames at sub-breakdown electric field strengths

    KAUST Repository

    Bisetti, Fabrizio

    2014-01-02

    The effects of an electric field on the collision rates, energy exchanges and transport properties of electrons in premixed flames are investigated via solutions to the Boltzmann kinetic equation. The case of high electric field strength, which results in high-energy, non-thermal electrons, is analysed in detail at sub-breakdown conditions. The rates of inelastic collisions and the energy exchange between electrons and neutrals in the reaction zone of the flame are characterised quantitatively. The analysis includes attachment, ionisation, impact dissociation, and vibrational and electronic excitation processes. Our results suggest that Townsend breakdown occurs for E/N = 140 Td. Vibrational excitation is the dominant process up to breakdown, despite important rates of electronic excitation of CO, CO2 and N2 as well as impact dissociation of O2 being apparent from 50 Td onwards. Ohmic heating in the reaction zone is found to be negligible (less than 2% of peak heat release rate) up to breakdown field strengths for realistic electron densities equal to 1010 cm-3. The observed trends are largely independent of equivalence ratio. In the non-thermal regime, electron transport coefficients are insensitive to mixture composition and approximately constant across the flame, but are highly dependent on the electric field strength. In the thermal li