Development of laser cutting method for stainless steel liner

International Nuclear Information System (INIS)

Ishihara, Satoshi; Takahata, Masato; Wignarajah, Sivakumaran; Kamata, Hirofumi

2007-01-01

The present work is an attempt to develop a laser cutting method for cutting and removing stainless steel liners from concrete walls and floors in nuclear facilities. The effect of basic laser cutting parameters such as energy, cutting speed, assist gas flow etc. were first studied through cutting experiments on mock-up concrete specimens lined with 3mm thick stainless steel sheets using a 1kW Nd:YAG laser. These initial studies were followed by further studies on the effect of unevenness of the liner surface and on a new method of confining contamination during the cutting process using a sliding evacuation hood attached to the laser cutting head. The results showed that laser cutting is superior to other conventional cutting methods from the point of view of safety from radioactivity and work efficiency when cutting contaminated stainless steel liners. (author)

Development of liner cutting method for stainless steel liner

International Nuclear Information System (INIS)

Takahata, Masato; Wignarajah, Sivakmaran; Kamata, Hirofumi

2005-01-01

The present work is an attempt to develop a laser cutting method for cutting and removing stainless steel liners from concrete walls and floors in cells and fuel storage pools of nuclear facilities. The effects of basic laser cutting parameters such as cutting speed, assist gas flow etc. were first studied applying a 1 kW Nd:YAG laser to mock up concrete specimens lined with 3 mm thick stainless steel sheets. These initial studies were followed by studies on the effect of unevenness of the liner surface and on methods of confining contamination during the cutting process. The results showed that laser cutting is superior to other conventional cutting methods from the point of view of safety from radioactivity and work efficiency when cutting contaminated stainless steel liners. In addition to the above results, this paper describes the design outline of a laser cutting system for cutting stainless liners at site and evaluates its merit and cost performance. (author)

Ventilation and filtration techniques for handling aerosols produced by thermal cutting operations

International Nuclear Information System (INIS)

Bishop, A.

1989-01-01

This report describes the work done to characterize aerosols from thermal cutting operations and to develop suitable ventilation and filtration techniques. The work has been carried out under a research contract between the Windscale Laboratory and the Commission of the European Communities. The contract started in October 1984 and was completed in June 1988. The total cost of the work was UKL 132 000 of which 50% was funded by the Commission. This report has been compiled from the several progress reports submitted during the work period and details the main findings from the work programme. By working with colleagues from Commissariat a l'energie atomique, Saclay, France, additional useful data were collected. The bimodal size distribution of aerosols from oxypropane cutting was confirmed. Trials on various prefilters showed that the electrostatic precipitator (ESP) and the cartridge filter had excellent collection properties. From these trials the ESP was selected as the prefilter for the windscale advanced gas-cooled reactor (WAGR) decommissioning project. This work is presented in Appendix 1 to this report. Details are given of the proposals to modify the ESP to enable the safe removal of radioactive dust and contamined collector plates. Tests are described on aerosols generated by laser cutting and also trials on the ESP and high gradient magnetic separation prefilters. Finally, the measurement of filter burdens, aerosol concentrations and dust deposition rates from thermal cutting in a full-size ventilation rig are reported

Dictionary: Welding, cutting and allied processes. Pt. 2

International Nuclear Information System (INIS)

Kleiber, A.W.

1987-01-01

The dictionary contains approximately 40 000 entries covering all aspects of welding technology. It is based on the evaluation of numerous English, American and German sources. This comprehensive and up to date dictionary will be a reliable and helpful aid in evaluation and translating. The dictionary covers the following areas: Welding: gas welding, arc welding, gas shielded welding, resistance welding, welding of plastics, special welding processes; Cutting: flame cutting, arc cutting and special thermal cutting processes; Soldering: brazing and soldering; Other topics: thermal spraying, metal to metal adhesion, welding filler materials and other consumables, test methods, plant and equipment, accessories, automation, welding trade, general welding terminology. (orig./HP) [de

Methods for Optimisation of the Laser Cutting Process

DEFF Research Database (Denmark)

Dragsted, Birgitte

This thesis deals with the adaptation and implementation of various optimisation methods, in the field of experimental design, for the laser cutting process. The problem in optimising the laser cutting process has been defined and a structure for at Decision Support System (DSS......) for the optimisation of the laser cutting process has been suggested. The DSS consists of a database with the currently used and old parameter settings. Also one of the optimisation methods has been implemented in the DSS in order to facilitate the optimisation procedure for the laser operator. The Simplex Method has...... been adapted in two versions. A qualitative one, that by comparing the laser cut items optimise the process and a quantitative one that uses a weighted quality response in order to achieve a satisfactory quality and after that maximises the cutting speed thus increasing the productivity of the process...

Laser cutting of triangular geometry into 2024 aluminum alloy: Influence of triangle size on thermal stress field

Energy Technology Data Exchange (ETDEWEB)

Yilbas, Bekir Sami; Akhtar, Syed Sohail [King Fahd University of Petroleum and Minerals, Dhahran (Saudi Arabia); Keles, Omer; Boran, Kurtulus [Gazi University, Ankara (Turkmenistan)

2015-08-15

Laser cutting of a triangular geometry into aluminum 2024 alloy is carried out. Thermal stress field in the cutting section is predicted using the finite element code ABAQUS. Surface temperature predictions are validated through the thermocouple data. Morphological changes in the cut section are examined incorporating optical and electron scanning microscopes. The effects of the size of the triangular geometry on thermal stress field are also examined. It is found that surface temperature predictions agree well with thermocouple data. von Mises stress remains high in the region close to the corners of the triangular geometry, which is more pronounced for the small size triangle. This behavior is associated with the occurrence of the high cooling rates in this region. Laser cut edges are free from large scale sideways burning and large size burr attachments. However, some locally scattered dross attachments are observed at the kerf exit.

Technology development for cutting a reactor pressure vessel using a mechanical cutting technique

International Nuclear Information System (INIS)

Watanabe, Masaaki; Miyasaka, Yasuhiko; Miyao, Hidehiko; Ooki, Arahiko; Ninomiya, Toshiaki; Koiwai, Masami

2001-01-01

On decommissioning of nuclear facilities, the thermal cutting technique such as an oxygen-acetylene gas cutting and a plasma arc cutting are generally used for cutting massive and thick steel structures in consideration with cutting speed and control performance. These techniques generate dust, smoke, aerosol and a large quantity of secondary waste. Mechanical cutting technique has an advantage of small amount of secondary waste, and the metal chips from the kerf recovered easily compared with these thermal cutting technique. The remote mechanical cutting system for highly activated RPV has been developed with the manner which achieves the safety and cost effectiveness. The development has been performed on consignment to RANDEC from the Science and Technology Agency of Japan. (author)

Experimental study for development of thermic lance cutting method

International Nuclear Information System (INIS)

Machida, N.; Katano, Y.; Kamiya, Y.

1988-01-01

A series of experiments on a thermic lance cutting method were carried out to obtain useful data for the practical application of this method to the dismantling of reinforced concrete. As a first step, a performance experiment was executed to study basic cutting performance relating to oxygen consumption, extent of bar loss and cutting speed, as well as by-products generated during cutting work such as powdered dust, gas, fumes and slag. An automated and remote-controlled cutting machine was then developed utilizing automated bar supply and ignition. This paper describes the result of these experiments. (author)

Development and application of thermal cutting techniques during Phase 1 decommissioning of WAGR

International Nuclear Information System (INIS)

White, S.J.

1992-01-01

The Windscale Advanced Gas Cooled Reactor is the UK's lead Stage 3 Decommissioning Project. One of the main objectives of the project is to demonstrate that a nuclear reactor can be safely and effectively decommissioned to a greenfield site using existing technology. Techniques using thermal cutting processes are used widely in industry and have been successfully adapted and applied to the first phase of the dismantling project. Over 1000 operational cuts have been performed using plasma cutting technology. Oxypropane and thermic lancing technique have also been applied to the dismantling the Top Biological Shield and Top Dome of the reactor pressure vessel. This paper describes the development and application of these standard technologies to the task of decommissioning a nuclear reactor. (Author)

Laser cutting sandwich structure glass-silicon-glass wafer with laser induced thermal-crack propagation

Science.gov (United States)

Cai, Yecheng; Wang, Maolu; Zhang, Hongzhi; Yang, Lijun; Fu, Xihong; Wang, Yang

2017-08-01

Silicon-glass devices are widely used in IC industry, MEMS and solar energy system because of their reliability and simplicity of the manufacturing process. With the trend toward the wafer level chip scale package (WLCSP) technology, the suitable dicing method of silicon-glass bonded structure wafer has become necessary. In this paper, a combined experimental and computational approach is undertaken to investigate the feasibility of cutting the sandwich structure glass-silicon-glass (SGS) wafer with laser induced thermal-crack propagation (LITP) method. A 1064 nm semiconductor laser cutting system with double laser beams which could simultaneously irradiate on the top and bottom of the sandwich structure wafer has been designed. A mathematical model for describing the physical process of the interaction between laser and SGS wafer, which consists of two surface heating sources and two volumetric heating sources, has been established. The temperature stress distribution are simulated by using finite element method (FEM) analysis software ABAQUS. The crack propagation process is analyzed by using the J-integral method. In the FEM model, a stationary planar crack is embedded in the wafer and the J-integral values around the crack front edge are determined using the FEM. A verification experiment under typical parameters is conducted and the crack propagation profile on the fracture surface is examined by the optical microscope and explained from the stress distribution and J-integral value.

Comparative Studies on Thermal Performance of Conic Cut Twist Tape Inserts with SiO2 and TiO2 Nanofluids

Directory of Open Access Journals (Sweden)

Sami D. Salman

2015-01-01

Full Text Available This paper presents a comparison study on thermal performance conic cut twist tape inserts in laminar flow of nanofluids through a constant heat fluxed tube. Three tape configurations, namely, quadrant cut twisted tape (QCT, parabolic half cut twisted tape (PCT, and triangular cut twisted (VCT of twist ratio y = 2.93 and cut depth de = 0.5 cm were used with 1% and 2% volume concentration of SiO2/water and TiO2/water nanofluids. Typical twist tape with twist ratio of y = 2.93 was used for comparison. The results show that the heat transfer was enhanced by increasing of Reynolds number and nanoparticles concentration of nanofluid. The results have also revealed that the use of twist tape enhanced the heat transfer coefficient significantly and maximum heat transfer enhancement was achieved by the presence of triangular cut twist tape insert with 2% volume concentration of SiO2 nanofluid. Over the range investigated, the maximum thermal performance factor of 5.13 is found with the simultaneous use of the SiO2 nanofluid at 2% volume concentration VCT at Reynolds number of 220. Furthermore, new empirical correlations for Nusselt number, friction factor, and thermal performance factor are developed and reported.

Development of contaminated concrete removing system 'Clean cut method'

International Nuclear Information System (INIS)

Kinoshita, Takehiko; Tanaka, Tsutomu; Funakawa, Naoyoshi; Idemura, Hajime; Sakashita, Fumio; Tajitsu, Yoshiteru

1989-01-01

In the case of decommissioning nuclear facilities such as nuclear power stations, nuclear fuel facilities and RI handling facilities and carrying out reconstruction works, if there is radioactive contamination on the surfaces of concrete structures such as the floors and walls of the buildings for nuclear facilities, it must be removed. Since concrete is porous, contamination infiltrates into the inside of concrete, and the wiping of surfaces only or chemical decontamination cannot remove it, therefore in most cases, contaminated concrete must be removed. The removal of concrete surfaces has been carried out with chipping hammers, grinders and so on, but many problems arise due to it. In order to solve these problems, the mechanical cutting method was newly devised, and clean cut method (CCRS) was completed. The depth of cutting from concrete surface is set beforehand, and the part to be removed is accurately cut, at the same time, the concrete powder generated is collected nearly perfectly, and recovered into a drum. The outline of the method and the constitution of the system, the features of the clean cut method, the development of the technology for cutting concrete and the technology for recovering concrete powder, and the test of verifying decontamination are reported. (K.I.)

Twice cutting method reduces tibial cutting error in unicompartmental knee arthroplasty.

Science.gov (United States)

Inui, Hiroshi; Taketomi, Shuji; Yamagami, Ryota; Sanada, Takaki; Tanaka, Sakae

2016-01-01

Bone cutting error can be one of the causes of malalignment in unicompartmental knee arthroplasty (UKA). The amount of cutting error in total knee arthroplasty has been reported. However, none have investigated cutting error in UKA. The purpose of this study was to reveal the amount of cutting error in UKA when open cutting guide was used and clarify whether cutting the tibia horizontally twice using the same cutting guide reduced the cutting errors in UKA. We measured the alignment of the tibial cutting guides, the first-cut cutting surfaces and the second cut cutting surfaces using the navigation system in 50 UKAs. Cutting error was defined as the angular difference between the cutting guide and cutting surface. The mean absolute first-cut cutting error was 1.9° (1.1° varus) in the coronal plane and 1.1° (0.6° anterior slope) in the sagittal plane, whereas the mean absolute second-cut cutting error was 1.1° (0.6° varus) in the coronal plane and 1.1° (0.4° anterior slope) in the sagittal plane. Cutting the tibia horizontally twice reduced the cutting errors in the coronal plane significantly (Pcutting the tibia horizontally twice using the same cutting guide reduced cutting error in the coronal plane. Copyright © 2014 Elsevier B.V. All rights reserved.

Electric arc, water jet cutting of metals

International Nuclear Information System (INIS)

Bruening, D.

1991-01-01

For thermal dismantling and cutting of metallic components, as electric arc, water jet cutting method was developed that can be used for underwater cutting work up to a depth of 20 m. Short-circuiting of a continuously fed electrode wire in contact with the metal generates an electric arc which induces partial melting of the metal, and the water jet surrounding the wire rinses away the molten material, thus making a continuous kerf in the material. The method was also tested and modified to allow larger area, surface cutting and removal of metallic surface coatings. This is achieved by melting parts of the surface with the electric arc and subsequent rinsing by the water jet. The cutting and melting depth for surface removal can be accurately controlled by the operating parameters chosen. (orig./DG) [de

Fabrication of Ge-on-insulator wafers by Smart-CutTM with thermal management for undamaged donor Ge wafers

Science.gov (United States)

Kim, Munho; Cho, Sang June; Jayeshbhai Dave, Yash; Mi, Hongyi; Mikael, Solomon; Seo, Jung-Hun; Yoon, Jung U.; Ma, Zhenqiang

2018-01-01

Newly engineered substrates consisting of semiconductor-on-insulator are gaining much attention as starting materials for the subsequent transfer of semiconductor nanomembranes via selective etching of the insulating layer. Germanium-on-insulator (GeOI) substrates are critically important because of the versatile applications of Ge nanomembranes (Ge NMs) toward electronic and optoelectronic devices. Among various fabrication techniques, the Smart-CutTM technique is more attractive than other methods because a high temperature annealing process can be avoided. Another advantage of Smart-CutTM is the reusability of the donor Ge wafer. However, it is very difficult to realize an undamaged Ge wafer because there exists a large mismatch in the coefficient of thermal expansion among the layers. Although an undamaged donor Ge wafer is a prerequisite for its reuse, research related to this issue has not yet been reported. Here we report the fabrication of 4-inch GeOI substrates using the direct wafer bonding and Smart-CutTM process with a low thermal budget. In addition, a thermo-mechanical simulation of GeOI was performed by COMSOL to analyze induced thermal stress in each layer of GeOI. Crack-free donor Ge wafers were obtained by annealing at 250 °C for 10 h. Raman spectroscopy and x-ray diffraction (XRD) indicated similarly favorable crystalline quality of the Ge layer in GeOI compared to that of bulk Ge. In addition, Ge p-n diodes using transferred Ge NM indicate a clear rectifying behavior with an on and off current ratio of 500 at ±1 V. This demonstration offers great promise for high performance transferrable Ge NM-based device applications.

A correction scheme for thermal conductivity measurement using the comparative cut-bar technique based on 3D numerical simulation

International Nuclear Information System (INIS)

Xing, Changhu; Folsom, Charles; Jensen, Colby; Ban, Heng; Marshall, Douglas W

2014-01-01

As an important factor affecting the accuracy of thermal conductivity measurement, systematic (bias) error in the guarded comparative axial heat flow (cut-bar) method was mostly neglected by previous researches. This bias is primarily due to the thermal conductivity mismatch between sample and meter bars (reference), which is common for a sample of unknown thermal conductivity. A correction scheme, based on finite element simulation of the measurement system, was proposed to reduce the magnitude of the overall measurement uncertainty. This scheme was experimentally validated by applying corrections on four types of sample measurements in which the specimen thermal conductivity is much smaller, slightly smaller, equal and much larger than that of the meter bar. As an alternative to the optimum guarding technique proposed before, the correction scheme can be used to minimize the uncertainty contribution from the measurement system with non-optimal guarding conditions. It is especially necessary for large thermal conductivity mismatches between sample and meter bars. (paper)

Shutdown and degradation: Optimization of thermal cutting processes for the dismantling of nuclear facilities. Final report

International Nuclear Information System (INIS)

Schultz, H.; Hammer, G.; Hampe, A.; Homburg, A.

1996-01-01

Cutting processes are required for the dismantling of nuclear facilities which emit only a minimum of contaminated material in the form of shavings, sparks, dust, steam concentrate etc. and equipment which is easy to handle and can be remote controlled. A check of the usual mechanical, thermal and thermo-mechanical cutting procedures showed to what varying extent they are suitable for these tasks. Also the laser beam cutting was able to reduce the material discharge by optimal joints. For the investigation, the plasma cutting and the laser beam cutting were used with the aim of reducing considerably the material discharge by changing the adjust and device setting data for theses cases. The adapting of the speed and the amounts of gas turned out to be effective measures in reducing discharge. Adhesion of metal mass and slag in the joint edge could be achieved with aggressive bearth formation. The expectations made of the project could be fulfilled and process parameters for a pollutant optimised cutting determined. (orig.) [de

Cut Based Method for Comparing Complex Networks.

Science.gov (United States)

Liu, Qun; Dong, Zhishan; Wang, En

2018-03-23

Revealing the underlying similarity of various complex networks has become both a popular and interdisciplinary topic, with a plethora of relevant application domains. The essence of the similarity here is that network features of the same network type are highly similar, while the features of different kinds of networks present low similarity. In this paper, we introduce and explore a new method for comparing various complex networks based on the cut distance. We show correspondence between the cut distance and the similarity of two networks. This correspondence allows us to consider a broad range of complex networks and explicitly compare various networks with high accuracy. Various machine learning technologies such as genetic algorithms, nearest neighbor classification, and model selection are employed during the comparison process. Our cut method is shown to be suited for comparisons of undirected networks and directed networks, as well as weighted networks. In the model selection process, the results demonstrate that our approach outperforms other state-of-the-art methods with respect to accuracy.

Micro-cutting of silicon implanted with hydrogen and post-implantation thermal treatment

Science.gov (United States)

Jelenković, Emil V.; To, Suet; Sundaravel, B.; Xiao, Gaobo; Huang, Hu

2016-07-01

It was reported that non-amorphizing implantation by hydrogen has a potential in improving silicon machining. Post-implantation high-temperature treatment will affect implantation-induced damage, which can have impact on silicon machining. In this article, a relation of a thermal annealing of hydrogen implanted in silicon to micro-cutting experiment is investigated. Hydrogen ions were implanted into 4″ silicon wafers with 175 keV, 150 keV, 125 keV and doses of 2 × 1016 cm-2, 2 × 1016 cm-2 and 3 × 1016 cm-2, respectively. In this way, low hydrogen atom-low defect concentration was created in the region less than ~0.8 μm deep and high hydrogen atom-high defect concentration was obtained at silicon depth of ~0.8-1.5 μm. The post-implantation annealing was carried out at 300 and 400 °C in nitrogen for 1 h. Physical and electrical properties of implanted and annealed samples were characterized by secondary ion mass spectroscopy (SIMS), X-ray diffraction (XRD), Rutherford backscattering (RBS) and nanoindentation. Plunge cutting experiment was carried out in and silicon crystal direction. The critical depth of cut and cutting force were monitored and found to be influenced by the annealing. The limits of hydrogen implantation annealing contribution to the cutting characteristics of silicon are discussed in light of implantation process and redistribution of hydrogen and defects generation during annealing process.

Method for automated building of spindle thermal model with use of CAE system

Science.gov (United States)

Kamenev, S. V.

2018-03-01

The spindle is one of the most important units of the metal-cutting machine tool. Its performance is critical to minimize the machining error, especially the thermal error. Various methods are applied to improve the thermal behaviour of spindle units. One of the most important methods is mathematical modelling based on the finite element analysis. The most common approach for its realization is the use of CAE systems. This approach, however, is not capable to address the number of important effects that need to be taken into consideration for proper simulation. In the present article, the authors propose the solution to overcome these disadvantages using automated thermal model building for the spindle unit utilizing the CAE system ANSYS.

Selection of Near Optimal Laser Cutting Parameters in CO2 Laser Cutting by the Taguchi Method

Directory of Open Access Journals (Sweden)

Miloš MADIĆ

2013-12-01

Full Text Available Identification of laser cutting conditions that are insensitive to parameter variations and noise is of great importance. This paper demonstrates the application of Taguchi method for optimization of surface roughness in CO2 laser cutting of stainless steel. The laser cutting experiment was planned and conducted according to the Taguchi’s experimental design using the L27 orthogonal array. Four laser cutting parameters such as laser power, cutting speed, assist gas pressure, and focus position were considered in the experiment. Using the analysis of means and analysis of variance, the significant laser cutting parameters were identified, and subsequently the optimal combination of laser cutting parameter levels was determined. The results showed that the cutting speed is the most significant parameter affecting the surface roughness whereas the influence of the assist gas pressure can be neglected. It was observed, however, that interaction effects have predominant influence over the main effects on the surface roughness.

Study of Thermal Fatigue Resistance of a Composite Coating Made by a Vacuum Fusion Sintering Method

Institute of Scientific and Technical Information of China (English)

无

2003-01-01

Thermal fatigue behavior of a Ni-base alloy chromium carbide composite coating made by a vacuum fusion sintering method are discussed. Results show that thermal fatigue behavior is associated with cyclic upper temperature and coating thickness. As the thickness of the coating decreases, the thermal fatigue resistance increases. The thermal fatigue resistance cuts down with the thermal cyclic upper temperature rising. The crack growth rate decreases with the increase in cyclic number until crack arrests. Thermal fatigue failure was not found along the interface of the coating/matrix. The tract of thermal fatigue crack cracks along the interfaces of phases.

Dismantling system of concrete thermal shielding walls

International Nuclear Information System (INIS)

Machida, Nobuhiro; Saiki, Yoshikuni; Ono, Yorimasa; Tokioka, Masatake; Ogino, Nobuyuki.

1985-01-01

Purpose: To enable safety and efficient dismantling of concrete thermal shielding walls in nuclear reactors. Method: Concrete thermal shielding walls are cut and dismantled into dismantled blocks by a plasma cutting tool while sealing the top opening of bioshielding structures. The dismantled blocks are gripped and conveyed. The cutting tool is remote-handled while monitoring on a television receiver. Slugs and dusts produced by cutting are removed to recover. Since the dismantling work is carried out while sealing the working circumstance and by the remote control of the cutting tool, the operators' safety can be secured. Further, since the thermal sealing walls are cut and dismantled into blocks, dismantling work can be done efficiently. (Moriyama, K.)

A review of virtual cutting methods and technology in deformable objects.

Science.gov (United States)

Wang, Monan; Ma, Yuzheng

2018-06-05

Virtual cutting of deformable objects has been a research topic for more than a decade and has been used in many areas, especially in surgery simulation. We refer to the relevant literature and briefly describe the related research. The virtual cutting method is introduced, and we discuss the benefits and limitations of these methods and explore possible research directions. Virtual cutting is a category of object deformation. It needs to represent the deformation of models in real time as accurately, robustly and efficiently as possible. To accurately represent models, the method must be able to: (1) model objects with different material properties; (2) handle collision detection and collision response; and (3) update the geometry and topology of the deformable model that is caused by cutting. Virtual cutting is widely used in surgery simulation, and research of the cutting method is important to the development of surgery simulation. Copyright © 2018 John Wiley & Sons, Ltd.

Mechanical fragmentation of nuclear reactor fuel assemblies by the double cutting method

International Nuclear Information System (INIS)

Voitsekhovskii, B.V.; Istomin, V.L.; Mitrofanov, V.V.

1995-01-01

A method is described for cutting a spent fuel assembly with straight shears into pieces of a prescribed size. The method does not require separation of the casing and the lattices. The double cutting method is briefly described, and experiments designed for cutting BN-350 and VVER-440 fuel assemblies are outlined. The testing showed that the cutting method was suitable for mechanical polarization of fuel assemblies. The investigations led to the development of turnkey industrial equipment for cutting spent fuel assemblies of different geometries with a maximum size up to 170 mm. 6 refs., 8 figs., 1 tab

Making the cut for the contour method

OpenAIRE

Bouchard, P. John; Ledgard, Peter; Hiller, Stan; Hosseinzadh Torknezhad, Foroogh

2012-01-01

The contour method is becoming an increasingly popular measurement technique for mapping residual stress in engineering components. The accuracy of the technique is critically dependent on the quality of the cut performed. This paper presents results from blind cutting trials on austenitic stainless steel using electro-discharge machines made by three manufacturers. The suitability of the machines is assessed based on the surface finish achieved, risk of wire breakages and the nature of cutti...

Plasma arc and thermal lance techniques for cutting concrete and steel

International Nuclear Information System (INIS)

Bargagliotti, A.; Caprile, L.; Piana, F.; Tolle, E.

1986-01-01

The plasma arc technique is used today in industrial practice for any metal, but mainly for cutting stainless steel, carbon steel and aluminium. In air the maximum thickness that was cut in the performed tests was 150 mm, both with ferritic and austenitic steel. Underwater the maximum thickness cut was 103 mm. The two types of torch used in the tests are those used today: the plasma-shaped electrode torch (WIPC) and the pointed electrode torch (DMC-GRUEN). Two different types of gas were compared: an argon-nitrogen mixture and an argon-hydrogen mixture. The second mixture adopted results in less dust emission. The production of dust and aerosols also depends on the cutting speed, on the kind of steel, but mainly on the environmental conditions; it is reduced up to 500 times under water. Dust and aerosols can, jeopardize the efficiency of the system; moreover, the ambient air can have high-level radiation fields. Indirect and direct protections are needed (shields, remote control, robots, etc.). Tentative procedures for dismantling two types of BWR reactor are examined. Two series of tests demonstrated the feasibility of cutting the most geometrically difficult parts of the reactor internals. The thermal lance technique is used in industrial practice mainly for dismantling large reinforced concrete structures. This technique can be applied to dismantle nuclear facilities, even though it can cause some problems due to the gases, fumes and lapilli produced. In addition, the cost of this technique seems to be generally higher than the cost of other techniques. From the analyses done, the conclusion seems that both the above techniques are feasible for dismantling a nuclear power plant (NPP). The best solution is probably to analyse the different dismantling possibilities and problems and problems of each case

Thermal Modelling and Design of On-board DC-DC Power Converter using Finite Element Method

DEFF Research Database (Denmark)

Staliulionis, Z.; Zhang, Z.; Pittini, R.

2014-01-01

Power electronic converters are widely used and play a pivotal role in electronics area. The temperature causes around 54 % of all power converters failures. Thermal loads are nowadays one of the bottlenecks in the power system design and the cooling efficiency of a system is primarily determined...... by numerical modelling techniques. Therefore, thermal design through thermal modelling and simulation is becoming an integral part of the design process as less expensive compared to the experimental cut-and-try approach. Here the investigation is performed using finite element method-based modelling, and also...

Thermal Modeling and Design of On-board DC-DC Power Converter using Finite Element Method

DEFF Research Database (Denmark)

Staliulionis, Zygimantas; Zhang, Zhe; Pittini, Riccardo

2014-01-01

Power electronic converters are widely used and play a pivotal role in electronics area . The temperature causes around 54 % of all power converters failures. Thermal loads are nowadays one of the bottlenecks in the power system design and the cooling efficiency of a system is primarily determined...... by numerical modeling techniques. Therefore, thermal design through thermal modeling and simulation is becoming an integral part of the design process as less expensive compared to the experimenta l cut - and - try approach. Here the investigation is performed using finite element method - based modeling...

Cutting method and cutting device for spent fuel rod of nuclear reactor

International Nuclear Information System (INIS)

Komatsu, Masahiko; Ose, Toshihiko.

1996-01-01

A control rod transferred under water in a vertically suspended state is postured horizontally at such a water depth that radiations can be shielded, and then it is cut to a dropping speed limiting portion and a cross-like main body. The separated cross-like main body portion is further cut in the longitudinal direction and separated into a pair of cut pieces each having an L-shaped cross section. A disk like metal saw is used as a cutting tool. Alternatively, a plasma jet cutter or a melting-type water jet cutter is used as a cutting tool. Then, since the spent control rod to be cut is postured horizontally under water, the water depth for the cutting position can be reduced. As a result, the cutting state using the cutting tool can be observed by naked eyes from the position above the water surface thereby enabling to perform the cutting operation reliably. (N.H.)

Cutting Zone Temperature Identification During Machining of Nickel Alloy Inconel 718

Science.gov (United States)

Czán, Andrej; Daniš, Igor; Holubják, Jozef; Zaušková, Lucia; Czánová, Tatiana; Mikloš, Matej; Martikáň, Pavol

2017-12-01

Quality of machined surface is affected by quality of cutting process. There are many parameters, which influence on the quality of the cutting process. The cutting temperature is one of most important parameters that influence the tool life and the quality of machined surfaces. Its identification and determination is key objective in specialized machining processes such as dry machining of hard-to-machine materials. It is well known that maximum temperature is obtained in the tool rake face at the vicinity of the cutting edge. A moderate level of cutting edge temperature and a low thermal shock reduce the tool wear phenomena, and a low temperature gradient in the machined sublayer reduces the risk of high tensile residual stresses. The thermocouple method was used to measure the temperature directly in the cutting zone. An original thermocouple was specially developed for measuring of temperature in the cutting zone, surface and subsurface layers of machined surface. This paper deals with identification of temperature and temperature gradient during dry peripheral milling of Inconel 718. The measurements were used to identification the temperature gradients and to reconstruct the thermal distribution in cutting zone with various cutting conditions.

Wedge cutting of mild steel by CO 2 laser and cut-quality assessment in relation to normal cutting

Science.gov (United States)

Yilbas, B. S.; Karatas, C.; Uslan, I.; Keles, O.; Usta, Y.; Yilbas, Z.; Ahsan, M.

2008-10-01

In some applications, laser cutting of wedge surfaces cannot be avoided in sheet metal processing and the quality of the end product defines the applicability of the laser-cutting process in such situations. In the present study, CO 2 laser cutting of the wedge surfaces as well as normal surfaces (normal to laser beam axis) is considered and the end product quality is assessed using the international standards for thermal cutting. The cut surfaces are examined by the optical microscopy and geometric features of the cut edges such as out of flatness and dross height are measured from the micrographs. A neural network is introduced to classify the striation patterns of the cut surfaces. It is found that the dross height and out of flatness are influenced significantly by the laser output power, particularly for wedge-cutting situation. Moreover, the cut quality improves at certain value of the laser power intensity.

Cutting method and device underwater

International Nuclear Information System (INIS)

Takano, Genta; Kamei, Hiromasa; Beppu, Seiji

1998-01-01

A place of material to be cut is surrounded by an openable/closable box. The material to be cut is cut underwater, and materials generated in this case are removed from the cut portion by a pressurized water jet. The removed materials are sucked and recovered together with water in the box. Among the materials caused by the cutting underwater, solid materials not floating on water are caused to stay in the midway of a sucking and recovering channel. A large sucking force might be required for the entire region of the sucking and recovering channel when sucking and recovering large sized solid materials not floating on water, but even large sized materials can be recovered easily according to the present invention since they are recovered after being sucked and stayed in the midway of the sucking and recovering channel. (N.H.)

Determination of the thermal conductivity of sediment rock from measurements on cuttings; Ermittlung der Gesteinswaermeleitfaehigkeit von Sedimentgesteinen aus Messungen am Bohrklein

Energy Technology Data Exchange (ETDEWEB)

Troschke, B; Burkhardt, H [Technische Univ. Berlin (Germany). Fachgebiet Angewandte Goephysik

1997-12-01

Due to high costs core recovery in many wells is strongly restricted. To determine thermal conductivity in these cases measurements on cuttings are necessary, since in situ measurements are expensive and protracted, too. Therefore cores from three hydrogeothermal wells of the north-east part of the German sedimentary basin were grinded to compare the results of measurements on cuttings with known values of thermal conductivity from the original cores. By a suitable model of the two-phase-system cuttings-water it is possible to calculate the thermal conductivity of the rock-matrix. On the basis of this value and a suitable rock-model an average thermal conductivity for the water saturated rock can be estimated. Certainly all influences of the texture (anisotropy, grain bond) and of the characteristics of the porespace (porosity, internal surface, saturation, permeability) are lost with measurements on cuttings. Therefore for the different systems cuttings-water and rock-porefluid as well as for different rock types different models are necessary. (orig.) [Deutsch] In vielen Bohrungen werden aus Kostengruenden keine Kerne gezogen. Fuer die Ermittlung der Waermeleitfaehigkeit koennen deshalb nur in-situ-Messungen, die ebenfalls zeit- und kostenintensiv sind, oder Messungen am Bohrklein herangezogen werden. Es wurden daher Kerne aus drei Hydrogeothermalbohrungen des nordostdeutschen Beckens aufgemahlen, um so vergleichende Messungen am `Bohrklein` aus Kernen mit bekannter Waermeleitfaehigkeit durzhzufuehren. Durch eine geeignete Modellvorstellung des Zwei-Phasen-Systems Bohrklein/Wasser laesst sich die Waermeleitfaehigkeit der Gesteinsmatrix bestimmen und aus dieser durch ein Gesteinsmodell auch eine mittlere Waermeleitfaehigkeit des wassergesaettigten Festgesteins berechnen. Klar ist, dass bei Messungen am Bohrklein Einfluesse, die durch Gefuege (Anisotropie, Kornbindung) und Porenraumeigenschaften (Porositaet, Saettigung, Permeabilitaet) hervorgerufen werden

Vision-based method for tracking meat cuts in slaughterhouses

DEFF Research Database (Denmark)

Larsen, Anders Boesen Lindbo; Hviid, Marchen Sonja; Engbo Jørgensen, Mikkel

2014-01-01

Meat traceability is important for linking process and quality parameters from the individual meat cuts back to the production data from the farmer that produced the animal. Current tracking systems rely on physical tagging, which is too intrusive for individual meat cuts in a slaughterhouse envi...... (hanging, rough treatment and incorrect trimming) and our method is able to handle these perturbations gracefully. This study shows that the suggested vision-based approach to tracking is a promising alternative to the more intrusive methods currently available....

High-performance thermal cutting techniques for underwater use

International Nuclear Information System (INIS)

Bach, F.W.

2002-01-01

Over the past few years, the Institute for Materials Research of the University of Hanover developed a new product family (Contact-Arc-Metal-X) of electrothermal techniques for underwater cutting of metal structures. This CAMX technology comprises contact arc metal cutting by means of a sword-shaped electrode, contact arc metal grinding with a rotating electrode, and contact arc metal drilling with an integrated interlocking mechanism. CAMC is characterized by its capability to cut components with complex structures. Undercuts and cavities constitute no obstacles in the process. CAMG is a technique for straight cutting characterized by its high cutting speeds. CAMD is able to produce countersunk boreholes and holes of any geometry. The integrated tensioning mechanism allows parts to be gripped and transported which could not be handled by conventional gripper systems. (orig.) [de

Contact arc metal cutting (CAMC), a young cutting technique has matured. Successful use under water in the demolition of the Karlsruhe multipurpose research reactor (MFZR)

International Nuclear Information System (INIS)

Stanke, D.; Bienia, H.; Loeb, A.; Thoma, M.; Eisenmann, B.; Prechtl, E.; Suessdorf, W.; Kremer, G.; Ruemenapp, T.

2006-01-01

Dismantling radiologically burdened large components is among the most complex and difficult jobs in the demolition of nuclear installations. The technologies used and their safe operation play a key role in demolition. Dismantling highly activated components as a rule requires shielding by water. As a consequence, the techniques employed must be designed for use under water. A variety of technologies are available for these applications. One established mechanical cutting method is water abrasive suspension jet cutting (WASS). Because of the small cutting nozzle employed, this highly flexible cutting technique can be used nearly anywhere together with different guiding systems. In the course of disassembly under water of the MZFR, plasma cutting has been found to be a reliable and efficient technique for remote operation. Contact arc metal cutting is a thermal cutting technique allowing all electrically conducting materials, including those with claddings, to be cut nearly irrespective of their component geometries. The methods, technology, possible uses, and practical operation of contact arc metal cutting in the demolition of the MZFR are covered in this article. (orig.)

Distinguishing butchery cut marks from crocodile bite marks through machine learning methods.

Science.gov (United States)

Domínguez-Rodrigo, Manuel; Baquedano, Enrique

2018-04-10

All models of evolution of human behaviour depend on the correct identification and interpretation of bone surface modifications (BSM) on archaeofaunal assemblages. Crucial evolutionary features, such as the origin of stone tool use, meat-eating, food-sharing, cooperation and sociality can only be addressed through confident identification and interpretation of BSM, and more specifically, cut marks. Recently, it has been argued that linear marks with the same properties as cut marks can be created by crocodiles, thereby questioning whether secure cut mark identifications can be made in the Early Pleistocene fossil record. Powerful classification methods based on multivariate statistics and machine learning (ML) algorithms have previously successfully discriminated cut marks from most other potentially confounding BSM. However, crocodile-made marks were marginal to or played no role in these comparative analyses. Here, for the first time, we apply state-of-the-art ML methods on crocodile linear BSM and experimental butchery cut marks, showing that the combination of multivariate taphonomy and ML methods provides accurate identification of BSM, including cut and crocodile bite marks. This enables empirically-supported hominin behavioural modelling, provided that these methods are applied to fossil assemblages.

Study of Thermal Equilibrium in Heavy Ion Collisions via the Ma Coincidence Method - Test of Applicability

International Nuclear Information System (INIS)

Kirejczyk, M.

2002-01-01

The coincidence method of judging whether a system reached thermal equilibrium is shortly presented. It is used on the model data to test, whether it is applicable in the low-relativistic energy range. Also, the cuts corresponding to real detectors are introduced and their influence is briefly discussed. (author)

Calcium Isotope Analysis with "Peak Cut" Method on Column Chemistry

Science.gov (United States)

Zhu, H.; Zhang, Z.; Liu, F.; Li, X.

2017-12-01

To eliminate isobaric interferences from elemental and molecular isobars (e.g., 40K+, 48Ti+, 88Sr2+, 24Mg16O+, 27Al16O+) on Ca isotopes during mass determination, samples should be purified through ion-exchange column chemistry before analysis. However, large Ca isotopic fractionation has been observed during column chemistry (Russell and Papanastassiou, 1978; Zhu et al., 2016). Therefore, full recovery during column chemistry is greatly needed, otherwise uncertainties would be caused by poor recovery (Zhu et al., 2016). Generally, matrix effects could be enhanced by full recovery, as other elements might overlap with Ca cut during column chemistry. Matrix effects and full recovery are difficult to balance and both need to be considered for high-precision analysis of stable Ca isotopes. Here, we investigate the influence of poor recovery on δ44/40Ca using TIMS with the double spike technique. The δ44/40Ca values of IAPSO seawater, ML3B-G and BHVO-2 in different Ca subcats (e.g., 0-20, 20-40, 40-60, 60-80, 80-100%) with 20% Ca recovery on column chemistry display limited variation after correction by the 42Ca-43Ca double spike technique with the exponential law. Notably, δ44/40Ca of each Ca subcut is quite consistent with δ44/40Ca of Ca cut with full recovery within error. Our results indicate that the 42Ca-43Ca double spike technique can simultaneously correct both of the Ca isotopic fractionation that occurred during column chemistry and thermal ionization mass spectrometry (TIMS) determination properly, because both of the isotopic fractionation occurred during analysis follow the exponential law well. Therefore, we propose the "peak cut" method on Ca column chemistry for samples with complex matrix effects. Briefly, for samples with low Ca contents, we can add the double spike before column chemistry, and only collect the middle of the Ca eluate and abandon the both sides of Ca eluate that might overlap with other elements (e.g., K, Sr). This method would

Accuracy Enhancement with Processing Error Prediction and Compensation of a CNC Flame Cutting Machine Used in Spatial Surface Operating Conditions

Directory of Open Access Journals (Sweden)

Shenghai Hu

2017-04-01

Full Text Available This study deals with the precision performance of the CNC flame-cutting machine used in spatial surface operating conditions and presents an accuracy enhancement method based on processing error modeling prediction and real-time compensation. Machining coordinate systems and transformation matrix models were established for the CNC flame processing system considering both geometric errors and thermal deformation effects. Meanwhile, prediction and compensation models were constructed related to the actual cutting situation. Focusing on the thermal deformation elements, finite element analysis was used to measure the testing data of thermal errors, the grey system theory was applied to optimize the key thermal points, and related thermal dynamics models were carried out to achieve high-precision prediction values. Comparison experiments between the proposed method and the teaching method were conducted on the processing system after performing calibration. The results showed that the proposed method is valid and the cutting quality could be improved by more than 30% relative to the teaching method. Furthermore, the proposed method can be used under any working condition by making a few adjustments to the prediction and compensation models.

Thermal damage produced by high-irradiance continuous wave CO2 laser cutting of tissue.

Science.gov (United States)

Schomacker, K T; Walsh, J T; Flotte, T J; Deutsch, T F

1990-01-01

Thermal damage produced by continuous wave (cw) CO2 laser ablation of tissue in vitro was measured for irradiances ranging from 360 W/cm2 to 740 kW/cm2 in order to investigate the extent to which ablative cooling can limit tissue damage. Damage zones thinner than 100 microns were readily produced using single pulses to cut guinea pig skin as well as bovine cornea, aorta, and myocardium. Multiple pulses can lead to increased damage. However, a systematic decrease in damage with irradiance, predicted theoretically by an evaporation model of ablation, was not observed. The damage-zone thickness was approximately constant around the periphery of the cut, consistent with the existence of a liquid layer which stores heat and leads to tissue damage, and with a model of damage and ablation recently proposed by Zweig et al.

Economic technology of laser cutting

Science.gov (United States)

Fedin, Alexander V.; Shilov, Igor V.; Vassiliev, Vladimir V.; Malov, Dmitri V.; Peskov, Vladimir N.

2000-02-01

The laser cutting of color metals and alloys by a thickness more than 2 mm has significant difficulties due to high reflective ability and large thermal conduction. We made it possible to raise energy efficiency and quality of laser cutting by using a laser processing system (LPS) consisting both of the YAG:Nd laser with passive Q-switching on base of LiF:F2- crystals and the CO2 laser. A distinctive feature of the LPS is that the radiation of different lasers incorporated in a coaxial beam has simultaneously high level of peak power (more than 400 kW in a TEM00 mode) and significant level of average power (up to 800 W in a TEM01 mode of the CO2 laser). The application of combined radiation for cutting of an aluminum alloy of D16 type made it possible to decrease the cutting energy threshold in 1.7 times, to increase depth of treatment from 2 up to 4 mm, and velocity from 0.015 up to 0.7 m/min, and also to eliminate application of absorptive coatings. At cutting of steels the velocity of treatment was doubled, and also an oxygen flow was eliminated from the technological process and replaced by the air. The obtained raise of energy efficiency and quality of cutting is explained by an essential size reducing of a formed penetration channel and by the shifting of a thermal cutting mode from melting to evaporation. The evaluation of interaction efficiency of a combined radiation was produced on the basis of non-stationary thermal-hydrodynamic model of a heating source moving as in the cutting direction, and also into the depth of material.

Characterization of Flame Cut Heavy Steel: Modeling of Temperature History and Residual Stress Formation

Science.gov (United States)

Jokiaho, T.; Laitinen, A.; Santa-aho, S.; Isakov, M.; Peura, P.; Saarinen, T.; Lehtovaara, A.; Vippola, M.

2017-12-01

Heavy steel plates are used in demanding applications that require both high strength and hardness. An important step in the production of such components is cutting the plates with a cost-effective thermal cutting method such as flame cutting. Flame cutting is performed with a controlled flame and oxygen jet, which burns the steel and forms a cutting edge. However, the thermal cutting of heavy steel plates causes several problems. A heat-affected zone (HAZ) is generated at the cut edge due to the steep temperature gradient. Consequently, volume changes, hardness variations, and microstructural changes occur in the HAZ. In addition, residual stresses are formed at the cut edge during the process. In the worst case, unsuitable flame cutting practices generate cracks at the cut edge. The flame cutting of thick steel plate was modeled using the commercial finite element software ABAQUS. The results of modeling were verified by X-ray diffraction-based residual stress measurements and microstructural analysis. The model provides several outcomes, such as obtaining more information related to the formation of residual stresses and the temperature history during the flame cutting process. In addition, an extensive series of flame cut samples was designed with the assistance of the model.

Methods of forming thermal management systems and thermal management methods

Science.gov (United States)

Gering, Kevin L.; Haefner, Daryl R.

2012-06-05

A thermal management system for a vehicle includes a heat exchanger having a thermal energy storage material provided therein, a first coolant loop thermally coupled to an electrochemical storage device located within the first coolant loop and to the heat exchanger, and a second coolant loop thermally coupled to the heat exchanger. The first and second coolant loops are configured to carry distinct thermal energy transfer media. The thermal management system also includes an interface configured to facilitate transfer of heat generated by an internal combustion engine to the heat exchanger via the second coolant loop in order to selectively deliver the heat to the electrochemical storage device. Thermal management methods are also provided.

Cutting-edge statistical methods for a life-course approach.

Science.gov (United States)

Bub, Kristen L; Ferretti, Larissa K

2014-01-01

Advances in research methods, data collection and record keeping, and statistical software have substantially increased our ability to conduct rigorous research across the lifespan. In this article, we review a set of cutting-edge statistical methods that life-course researchers can use to rigorously address their research questions. For each technique, we describe the method, highlight the benefits and unique attributes of the strategy, offer a step-by-step guide on how to conduct the analysis, and illustrate the technique using data from the National Institute of Child Health and Human Development Study of Early Child Care and Youth Development. In addition, we recommend a set of technical and empirical readings for each technique. Our goal was not to address a substantive question of interest but instead to provide life-course researchers with a useful reference guide to cutting-edge statistical methods.

Ann modeling of kerf transfer in Co2 laser cutting and optimization of cutting parameters using monte carlo method

Directory of Open Access Journals (Sweden)

Miloš Madić

2015-01-01

Full Text Available In this paper, an attempt has been made to develop a mathematical model in order to study the relationship between laser cutting parameters such as laser power, cutting speed, assist gas pressure and focus position, and kerf taper angle obtained in CO2 laser cutting of AISI 304 stainless steel. To this aim, a single hidden layer artificial neural network (ANN trained with gradient descent with momentum algorithm was used. To obtain an experimental database for the ANN training, laser cutting experiment was planned as per Taguchi’s L27 orthogonal array with three levels for each of the cutting parameters. Statistically assessed as adequate, ANN model was then used to investigate the effect of the laser cutting parameters on the kerf taper angle by generating 2D and 3D plots. It was observed that the kerf taper angle was highly sensitive to the selected laser cutting parameters, as well as their interactions. In addition to modeling, by applying the Monte Carlo method on the developed kerf taper angle ANN model, the near optimal laser cutting parameter settings, which minimize kerf taper angle, were determined.

An optimal guarding scheme for thermal conductivity measurement using a guarded cut-bar technique, part 1 experimental study

International Nuclear Information System (INIS)

Xing, Changhu

2014-01-01

In the guarded cut-bar technique, a guard surrounding the measured sample and reference (meter) bars is temperature controlled to carefully regulate heat losses from the sample and reference bars. Guarding is typically carried out by matching the temperature profiles between the guard and the test stack of sample and meter bars. Problems arise in matching the profiles, especially when the thermal conductivities of the meter bars and of the sample differ, as is usually the case. In a previous numerical study, the applied guarding condition (guard temperature profile) was found to be an important factor in measurement accuracy. Different from the linear-matched or isothermal schemes recommended in literature, the optimal guarding condition is dependent on the system geometry and thermal conductivity ratio of sample to meter bar. To validate the numerical results, an experimental study was performed to investigate the resulting error under different guarding conditions using stainless steel 304 as both the sample and meter bars. The optimal guarding condition was further verified on a certified reference material, pyroceram 9606, and 99.95% pure iron whose thermal conductivities are much smaller and much larger, respectively, than that of the stainless steel meter bars. Additionally, measurements are performed using three different inert gases to show the effect of the insulation effective thermal conductivity on measurement error, revealing low conductivity, argon gas, gives the lowest error sensitivity when deviating from the optimal condition. The result of this study provides a general guideline for the specific measurement method and for methods requiring optimal guarding or insulation

Systems and Methods for Determining Water-Cut of a Fluid Mixture

KAUST Repository

Karimi, Muhammad Akram; Shamim, Atif; Arsalan, Muhammad

2017-01-01

Provided in some embodiments are systems and methods for measuring the water content (or water-cut) of a fluid mixture. Provided in some embodiments is a water-cut sensor system that includes a helical T-resonator, a helical ground conductor, and a

Systems and Methods for Determining Water-Cut of a Fluid Mixture

KAUST Repository

Karimi, Muhammad Akram; Shamim, Atif; Arsalan, Muhammad

2017-01-01

Provided in some embodiments are systems and methods for measuring the water content (or water-cut) of a fluid mixture. Provided in some embodiments is a water-cut sensor system that includes a T-resonator, a ground conductor, and a separator. The T

An Investigation of Undefined Cut Scores with the Hofstee Standard-Setting Method

Science.gov (United States)

Wyse, Adam E.; Babcock, Ben

2017-01-01

This article provides an overview of the Hofstee standard-setting method and illustrates several situations where the Hofstee method will produce undefined cut scores. The situations where the cut scores will be undefined involve cases where the line segment derived from the Hofstee ratings does not intersect the score distribution curve based on…

Laser cutting or water-jet cutting. Laser setsudan ka water-jet setsudan ka

Energy Technology Data Exchange (ETDEWEB)

Yamada, T. (Shibuya Kogyo Co. Ltd., Ishikawa (Japan))

1991-05-01

The recent spread of carbon oxide laser cutter is so startlingly fast, but at the same time, water jet cutting using ultra high pressure water stream is drawing attention as it has identical characteristics, and opens the way to cutting materials that have been hitherto difficult to cut. The authors, who are fabricators of cutters of both types, gave the comparisons and explanations on several examples referring to materials that can be cut, cutting accuracy, speed, shape and thermal effects to cut face, and running cost in detail. However, simple comparison is difficult. For instance, cutting 6 mm thick SUS sheet costs a running cost of 65 yen per meter in laser cutting, and 535 yen per meter in water jet cutting, but this situation is often reversed when other material or sheet thickness is selected. The actual situation in the sheet metal processing industry at the present time is that it uses by far more laser processing machines, and uses water jet cutters to supplement for cutting materials more difficult to cut. 10 figs., 3 tabs.

Photodiode-based cutting interruption sensor for near-infrared lasers.

Science.gov (United States)

Adelmann, B; Schleier, M; Neumeier, B; Hellmann, R

2016-03-01

We report on a photodiode-based sensor system to detect cutting interruptions during laser cutting with a fiber laser. An InGaAs diode records the thermal radiation from the process zone with a ring mirror and optical filter arrangement mounted between a collimation unit and a cutting head. The photodiode current is digitalized with a sample rate of 20 kHz and filtered with a Chebyshev Type I filter. From the measured signal during the piercing, a threshold value is calculated. When the diode signal exceeds this threshold during cutting, a cutting interruption is indicated. This method is applied to sensor signals from cutting mild steel, stainless steel, and aluminum, as well as different material thicknesses and also laser flame cutting, showing the possibility to detect cutting interruptions in a broad variety of applications. In a series of 83 incomplete cuts, every cutting interruption is successfully detected (alpha error of 0%), while no cutting interruption is reported in 266 complete cuts (beta error of 0%). With this remarkable high detection rate and low error rate, the possibility to work with different materials and thicknesses in combination with the easy mounting of the sensor unit also to existing cutting machines highlight the enormous potential for this sensor system in industrial applications.

Temperature dynamics of soft tissues during diode laser cutting by different types of fiber opto-thermal converters

Science.gov (United States)

Belikov, Andrey V.; Skrypnik, Alexei V.; Smirnov, Sergey N.; Semyashkina, Yulia V.

2017-03-01

The results of in vitro study of the soft tissue temperature dynamics during 980 nm diode laser cutting by different types (CLEAR, FILM, VOLUMETRIC) of fiber opto-thermal converters (FOTC) are presented. It was found that the use of CLEAR fiber end (tip) at the laser power below 8.5 W doesn't lead to the soft tissue (chicken meat) destruction. The chicken meat destruction (cutting) begins when irradiated by 8.5 W laser radiation for approximately 9.0 s. At the power of 9.0 W this time decreases up to 7.0 s, at 9.5 W - to 6.0 s, at 10.0 W - to 3.5 s. The moment of soft tissue cutting start correlates with the moment of black layer (absorber) formation at the fiber end and appearance of visually identifiable laser cut walls on the photos; the temperature in this case rapidly increases up to 850 °C. It was determined that the FILM FOTC begins to cut the soft tissue immediately after exposure of laser radiation with power of 4.0 W, the temperature in this case reaches 900 °C. It was determined that the VOLUMETRIC FOTC begins to cut the tissue immediately after exposure at the power of 1.0 W, the temperature in this case reaches 600 °C. VOLUMETRIC FOTC can produce more effective cuts of the soft tissue at the laser power of 4.0 W, in this case, the temperature is above 1200 °C.

Determination of laser cutting process conditions using the preference selection index method

Science.gov (United States)

Madić, Miloš; Antucheviciene, Jurgita; Radovanović, Miroslav; Petković, Dušan

2017-03-01

Determination of adequate parameter settings for improvement of multiple quality and productivity characteristics at the same time is of great practical importance in laser cutting. This paper discusses the application of the preference selection index (PSI) method for discrete optimization of the CO2 laser cutting of stainless steel. The main motivation for application of the PSI method is that it represents an almost unexplored multi-criteria decision making (MCDM) method, and moreover, this method does not require assessment of the considered criteria relative significances. After reviewing and comparing the existing approaches for determination of laser cutting parameter settings, the application of the PSI method was explained in detail. Experiment realization was conducted by using Taguchi's L27 orthogonal array. Roughness of the cut surface, heat affected zone (HAZ), kerf width and material removal rate (MRR) were considered as optimization criteria. The proposed methodology is found to be very useful in real manufacturing environment since it involves simple calculations which are easy to understand and implement. However, while applying the PSI method it was observed that it can not be useful in situations where there exist a large number of alternatives which have attribute values (performances) very close to those which are preferred.

Underwater cutting techniques developments

International Nuclear Information System (INIS)

Bach, F.-W.

1990-01-01

The primary circuit structures of different nuclear powerplants are constructed out of stainless steels, ferritic steels, plated ferritic steels and alloys of aluminium. According to the level of the specific radiation of these structures, it is necessary for dismantling to work with remote controlled cutting techniques. The most successful way to protect the working crew against exposure of radiation is to operate underwater in different depths. The following thermal cutting processes are more or less developed to work under water: For ferritic steels only - flame cutting; For ferritic steels, stainless steels, cladded steels and aluminium alloys - oxy-arc-cutting, arc-waterjet-cutting with a consumable electrode, arc-saw-cutting, plasma-arc-cutting and plasma-arc-saw. The flame cutting is a burning process, all the other processes are melt-cutting processes. This paper explains the different techniques, giving a short introduction of the theory, a discussion of the possibilities with the advantages and disadvantages of these processes giving a view into the further research work in this interesting field. (author)

Integration of Small-Diameter Wood Harvesting in Early Thinnings using the Two pile Cutting Method

Energy Technology Data Exchange (ETDEWEB)

Kaerhae, Kalle (Metsaeteho Oy, P.O. Box 101, FI-00171 Helsinki (Finland))

2008-10-15

Metsaeteho Oy studied the integrated harvesting of industrial roundwood (pulpwood) and energy wood based on a two-pile cutting method, i.e. pulpwood and energy wood fractions are stacked into two separate piles when cutting a first-thinning stand. The productivity and cost levels of the integrated, two-pile cutting method were determined, and the harvesting costs of the two-pile method were compared with those of conventional separate wood harvesting methods. In the time study, when the size of removal was 50 dm3, the productivity in conventional whole-tree cutting was 6% higher than in integrated cutting. With a stem size of 100 dm3, the productivity in whole-tree cutting was 7% higher than in integrated cutting. The results indicated, however, that integrated harvesting based on the two-pile method enables harvesting costs to be decreased to below the current cost level of separate pulpwood harvesting in first thinning stands. The greatest cost-saving potential lies in small-sized first thinnings. The results showed that, when integrated wood harvesting based on the two-pile method is applied, the removals of both energy wood and pulpwood should be more than 15-20 m3/ha at the harvesting sites in order to achieve economically viable integrated procurement

Cutting method for structural component into block like shape, and device used for cutting

International Nuclear Information System (INIS)

Nakazawa, Koichi; Ito, Akira; Tateiwa, Masaaki.

1995-01-01

Two grooves each of a predetermined depth are formed along a surface of a structural component, and a portion between the two grooves is cut in the direction of the depth from the surface of the structural component by using a cutting wire of a wire saw device. Then, the cutting wire is moved in the extending direction of the grooves while optionally changing the position in the direction of the depth to conduct cutting for the back face. Further, the cutting wire is moved in the direction of the depth of the groove toward the surface, to cut a portion between the two grooves. The wire saw device comprises a wire saw main body movable along the surface of the structural component, a pair of wire guide portions extending in the direction of the depth, guide pooleys capable of guiding the cutting wire guides revolvably and rotatably disposed at the top end, and an endless annular cutting wire extending between the wire guide portions. Thus, it is possible to continuously cut out blocks set to optional size and thickness. In addition, remote cutting is possible with no requirement for an operator to access to the vicinity of radioactivated portions. (N.H.)

Cutting Method of the CAD model of the Nuclear facility for Dismantling Simulation

Energy Technology Data Exchange (ETDEWEB)

Kim, Ikjune; Choi, ByungSeon; Hyun, Dongjun; Jeong, KwanSeong; Kim, GeunHo; Lee, Jonghwan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

Current methods for process simulation cannot simulate the cutting operation flexibly. As is, to simulate a cutting operation, user needs to prepare the result models of cutting operation based on pre-define cutting path, depth and thickness with respect to a dismantle scenario in advance. And those preparations should be built again as scenario changes. To be, user can change parameters and scenarios dynamically within a simulation configuration process so that the user saves time and efforts to simulate cutting operations. This study presents the methodology of cutting operation which can be applied to all the procedure in the simulation of dismantling of nuclear facilities. We developed the cutting simulation module for cutting operation in the dismantling of the nuclear facilities based on proposed cutting methodology. We defined the requirement of model cutting methodology based on the requirement of the dismantling of nuclear facilities. And we implemented cutting simulation module based on API of the commercial CAD system.

Measuring multiple residual-stress components using the contour method and multiple cuts

Energy Technology Data Exchange (ETDEWEB)

Prime, Michael B [Los Alamos National Laboratory; Swenson, Hunter [Los Alamos National Laboratory; Pagliaro, Pierluigi [U. PALERMO; Zuccarello, Bernardo [U. PALERMO

2009-01-01

The conventional contour method determines one component of stress over the cross section of a part. The part is cut into two, the contour of the exposed surface is measured, and Bueckner's superposition principle is analytically applied to calculate stresses. In this paper, the contour method is extended to the measurement of multiple stress components by making multiple cuts with subsequent applications of superposition. The theory and limitations are described. The theory is experimentally tested on a 316L stainless steel disk with residual stresses induced by plastically indenting the central portion of the disk. The stress results are validated against independent measurements using neutron diffraction. The theory has implications beyond just multiple cuts. The contour method measurements and calculations for the first cut reveal how the residual stresses have changed throughout the part. Subsequent measurements of partially relaxed stresses by other techniques, such as laboratory x-rays, hole drilling, or neutron or synchrotron diffraction, can be superimposed back to the original state of the body.

Novel Synthesis of Slightly Fluorinated Graphene Quantum Dots with Luminescent and Paramagnetic Properties through Thermal Cutting of Fluorinated Graphene

Science.gov (United States)

Feng, Qian; Xiao, Wenqing; Zheng, Yongping; Lin, Yuda; Li, Jiaxin; Ye, Qingying; Huang, Zhigao

2018-01-01

A novel approach has been developed to synthesize slightly fluorinated graphene quantum dots (GQDs-F) through thermal cutting of highly fluorinated graphene. The fluorinated graphene with substantial structure defects is fragile and is readily attacked. The direct evaporation of abundant CFn (n = 2, 3) groups near structure defects lead to the loss of adjacent skelton C atoms, and the fluorinated graphene can be thermally cut into GQDs-F with a relatively uniform nanosize in pyrolysis at 810 K. The GQDs-F with a low F/C atomic ratio of ca. 0.03 exhibit excitation wavelength-dependent properties with multicolor photoluminescence (PL) from blue to green. At the same time, F adatoms that are most likely located at the edges of GQDs-F have a high efficiency of introducing paramagnetic centres, and GQDs-F show a strong paramagnetism because of sp3-type defects and magnetic zigzag edges. The graphene quantum dots with such multimodal capabilities should have great applied value in material science. PMID:29316730

The cutting process, its harmful effects, the biological behavior of aerosols and possible protective actions

International Nuclear Information System (INIS)

Andre, S.; Metivier, H.; Pilot, G.; Pourprix, M.

1988-01-01

Most of the cutting methods applied in the industry are thermal or mechanical. The investigations carried out for developing new cutting methods and the criteria taken into account are described. Concerning health protection (most of the contaminations occur by inhalation) it is shown that the physico-chemical properties of the aerosols must be known. The physical characteristics of the gas and aerosols limit the choice of techniques to be applied [fr

Automated Laser Cutting In Three Dimensions

Science.gov (United States)

Bird, Lisa T.; Yvanovich, Mark A.; Angell, Terry R.; Bishop, Patricia J.; Dai, Weimin; Dobbs, Robert D.; He, Mingli; Minardi, Antonio; Shelton, Bret A.

1995-01-01

Computer-controlled machine-tool system uses laser beam assisted by directed flow of air to cut refractory materials into complex three-dimensional shapes. Velocity, position, and angle of cut varied. In original application, materials in question were thermally insulating thick blankets and tiles used on space shuttle. System shapes tile to concave or convex contours and cuts beveled edges on blanket, without cutting through outer layer of quartz fabric part of blanket. For safety, system entirely enclosed to prevent escape of laser energy. No dust generated during cutting operation - all material vaporized; larger solid chips dislodged from workpiece easily removed later.

Dictionary: Welding, cutting and allied processes. Pt. 2. German/English. Fachwoerterbuch: Schweissen, Schneiden und verwandte Verfahren. Bd. 2. Deutsch/Englisch

Energy Technology Data Exchange (ETDEWEB)

Kleiber, A W

1987-01-01

The dictionary contains approximately 40 000 entries covering all aspects of welding technology. It is based on the evaluation of numerous English, American and German sources. This comprehensive and up to date dictionary will be a reliable and helpful aid in evaluation and translating. The dictionary covers the following areas: Welding: gas welding, arc welding, gas shielded welding, resistance welding, welding of plastics, special welding processes; Cutting: flame cutting, arc cutting and special thermal cutting processes; Soldering: brazing and soldering; Other topics: thermal spraying, metal to metal adhesion, welding filler materials and other consumables, test methods, plant and equipment, accessories, automation, welding trade, general welding terminology.

Optimisation Of Cutting Parameters Of Composite Material Laser Cutting Process By Taguchi Method

Science.gov (United States)

Lokesh, S.; Niresh, J.; Neelakrishnan, S.; Rahul, S. P. Deepak

2018-03-01

The aim of this work is to develop a laser cutting process model that can predict the relationship between the process input parameters and resultant surface roughness, kerf width characteristics. The research conduct is based on the Design of Experiment (DOE) analysis. Response Surface Methodology (RSM) is used in this work. It is one of the most practical and most effective techniques to develop a process model. Even though RSM has been used for the optimization of the laser process, this research investigates laser cutting of materials like Composite wood (veneer)to be best circumstances of laser cutting using RSM process. The input parameters evaluated are focal length, power supply and cutting speed, the output responses being kerf width, surface roughness, temperature. To efficiently optimize and customize the kerf width and surface roughness characteristics, a machine laser cutting process model using Taguchi L9 orthogonal methodology was proposed.

Application of Thermal Desorption Unit (TDU) to treat low-toxicity mineral oil base cuttings in Barinas District, Venezuela

Energy Technology Data Exchange (ETDEWEB)

Rendon, Ruben [Petroleos de Venezuela, Caracas (Venezuela); Luzardo, Janeth; Alcoba, Alcides [M-I SWACO, Houston, TX (United States)

2008-07-01

The potential environmental impact of oil-based drill cuttings is generating increased scrutiny in the oil and gas industry. If left untreated, oil-based cuttings not only increase the risk of environmental liabilities, but also affect revenue, as drilling generates wastes that in most cases require special treatment before disposal. Consequently, the oil industry is looking for technologies to help minimize environmental liabilities. Accordingly, the Barinas District of PDVSA has started a pilot trial to treat oil-based drilling cuttings by applying thermal desorption technology. The main objective of this technology is recovering trapped hydrocarbons, while minimizing wastes and preparing solids to be disposed of through a mobile treatment plant. This novel technology has been used worldwide to treat organic pollutants in soil. Thermal desorption is a technology based on the application of heat in soils polluted with organic compounds. With this technology, target temperatures vary according to the type and concentration of detected pollutants along with its characterization, in such a way that compounds are disposed of by volatilization. As part of the integral waste management development along with the pilot trial for hydrocarbon-contaminated solid waste treatment, trials on soils were undertaken by applying process-generated ashes in equally-sized bins, with different mixtures (ashes, ashes organic material, ashes-organic material-sand, ashes-land). The resulting process offers an immediate soil remediation and final disposal solution for toxic and dangerous waste. (author)

A Novel Parabolic Trough Concentrating Solar Heating for Cut Tobacco Drying System

Directory of Open Access Journals (Sweden)

Jiang Tao Liu

2014-01-01

Full Text Available A novel parabolic trough concentrating solar heating for cut tobacco drying system was established. The opening width effect of V type metal cavity absorber was investigated. A cut tobacco drying mathematical model calculated by fourth-order Runge-Kutta numerical solution method was used to simulate the cut tobacco drying process. And finally the orthogonal test method was used to optimize the parameters of cut tobacco drying process. The result shows that the heating rate, acquisition factor, and collector system efficiency increase with increasing the opening width of the absorber. The simulation results are in good agreement with experimental data for cut tobacco drying process. The relative errors between simulated and experimental values are less than 8%, indicating that this mathematical model is accurate for the cut tobacco airflow drying process. The optimum preparation conditions are an inlet airflow velocity of 15 m/s, an initial cut tobacco moisture content of 26%, and an inlet airflow temperature of 200°C. The thermal efficiency of the dryer and the final cut tobacco moisture content are 66.32% and 14.15%, respectively. The result shows that this parabolic trough concentrating solar heating will be one of the heat recourse candidates for cut tobacco drying system.

Study of Cutting Edge Temperature and Cutting Force of End Mill Tool in High Speed Machining

Directory of Open Access Journals (Sweden)

Kiprawi Mohammad Ashaari

2017-01-01

Full Text Available A wear of cutting tools during machining process is unavoidable due to the presence of frictional forces during removing process of unwanted material of workpiece. It is unavoidable but can be controlled at slower rate if the cutting speed is fixed at certain point in order to achieve optimum cutting conditions. The wear of cutting tools is closely related with the thermal deformations that occurred between the frictional contact point of cutting edge of cutting tool and workpiece. This research paper is focused on determinations of relationship among cutting temperature, cutting speed, cutting forces and radial depth of cutting parameters. The cutting temperature is determined by using the Indium Arsenide (InAs and Indium Antimonide (InSb photocells to measure infrared radiation that are emitted from cutting tools and cutting forces is determined by using dynamometer. The high speed machining process is done by end milling the outer surface of carbon steel. The signal from the photocell is digitally visualized in the digital oscilloscope. Based on the results, the cutting temperature increased as the radial depth and cutting speed increased. The cutting forces increased when radial depth increased but decreased when cutting speed is increased. The setup for calibration and discussion of the experiment will be explained in this paper.

Correlation methods in cutting arcs

Energy Technology Data Exchange (ETDEWEB)

Prevosto, L; Kelly, H, E-mail: prevosto@waycom.com.ar [Grupo de Descargas Electricas, Departamento Ing. Electromecanica, Universidad Tecnologica Nacional, Regional Venado Tuerto, Laprida 651, Venado Tuerto (2600), Santa Fe (Argentina)

2011-05-01

The present work applies similarity theory to the plasma emanating from transferred arc, gas-vortex stabilized plasma cutting torches, to analyze the existing correlation between the arc temperature and the physical parameters of such torches. It has been found that the enthalpy number significantly influence the temperature of the electric arc. The obtained correlation shows an average deviation of 3% from the temperature data points. Such correlation can be used, for instance, to predict changes in the peak value of the arc temperature at the nozzle exit of a geometrically similar cutting torch due to changes in its operation parameters.

Correlation methods in cutting arcs

International Nuclear Information System (INIS)

Prevosto, L; Kelly, H

2011-01-01

The present work applies similarity theory to the plasma emanating from transferred arc, gas-vortex stabilized plasma cutting torches, to analyze the existing correlation between the arc temperature and the physical parameters of such torches. It has been found that the enthalpy number significantly influence the temperature of the electric arc. The obtained correlation shows an average deviation of 3% from the temperature data points. Such correlation can be used, for instance, to predict changes in the peak value of the arc temperature at the nozzle exit of a geometrically similar cutting torch due to changes in its operation parameters.

Distribution network planning method considering distributed generation for peak cutting

International Nuclear Information System (INIS)

Ouyang Wu; Cheng Haozhong; Zhang Xiubin; Yao Liangzhong

2010-01-01

Conventional distribution planning method based on peak load brings about large investment, high risk and low utilization efficiency. A distribution network planning method considering distributed generation (DG) for peak cutting is proposed in this paper. The new integrated distribution network planning method with DG implementation aims to minimize the sum of feeder investments, DG investments, energy loss cost and the additional cost of DG for peak cutting. Using the solution techniques combining genetic algorithm (GA) with the heuristic approach, the proposed model determines the optimal planning scheme including the feeder network and the siting and sizing of DG. The strategy for the site and size of DG, which is based on the radial structure characteristics of distribution network, reduces the complexity degree of solving the optimization model and eases the computational burden substantially. Furthermore, the operation schedule of DG at the different load level is also provided.

Logging costs and cutting methods in young-growth ponderosa pine in California

Science.gov (United States)

Philip M. McDonald; William A. Atkinson; Dale O. Hall

1969-01-01

Mixed-conifer stands at the Challenge Experimental Forest, Calif., were cut to four specifications: seed-tree, group selection, single tree selection, and clearcut. Logging costs and production rates were compared and evaluated. Cutting method had little effect on felling or skidding production; felling ranged from 1,802 to 2,019 bd ft per hour, and skidding from 3,138...

Representation of thermal information in the antennal lobe of leaf-cutting ants

Directory of Open Access Journals (Sweden)

Markus eRuchty

2010-11-01

Full Text Available Insects are equipped with various types of antennal sensilla, which house thermosensitive neurons adapted to receive different parameters of the thermal environment for a variety of temperature-guided behaviors. In the leaf-cutting ant Atta vollenweideri, the physiology and the morphology of the thermosensitive sensillum coeloconicum (Sc has been thoroughly investigated. However, the central projections of its receptor neurons are unknown. Here we selectively stained the three neurons found in single Sc and tracked their axons into the brain of Atta vollenweideri workers. Each of the three axons terminates in a single glomerulus of the antennal lobe (Sc-glomeruli. Two of the innervated glomeruli are adjacent to each other and are located laterally, while the third one is clearly separated and located medially in the antennal lobe. Using two-photon Ca2+ imaging of antennal lobe projection neurons, we studied where in the antennal lobe thermal information is represented. In the 11 investigated antennal lobes, we found up to 10 different glomeruli in a single specimen responding to temperature stimulation. Both, warm- and cold-sensitive glomeruli could be identified. The thermosensitive glomeruli were mainly located in the medial part of the antennal lobe. Based on the general representation of thermal information in the antennal lobe and functional data on the Sc-glomeruli we conclude that temperature stimuli received by Sc are processed in the medial of the three target glomeruli. The present study reveals an important role of the antennal lobe in temperature processing and links a specific thermosensitive neuron to its central target glomerulus.

Thermally stable diamond brazing

Science.gov (United States)

Radtke, Robert P [Kingwood, TX

2009-02-10

A cutting element and a method for forming a cutting element is described and shown. The cutting element includes a substrate, a TSP diamond layer, a metal interlayer between the substrate and the diamond layer, and a braze joint securing the diamond layer to the substrate. The thickness of the metal interlayer is determined according to a formula. The formula takes into account the thickness and modulus of elasticity of the metal interlayer and the thickness of the TSP diamond. This prevents the use of a too thin or too thick metal interlayer. A metal interlayer that is too thin is not capable of absorbing enough energy to prevent the TSP diamond from fracturing. A metal interlayer that is too thick may allow the TSP diamond to fracture by reason of bending stress. A coating may be provided between the TSP diamond layer and the metal interlayer. This coating serves as a thermal barrier and to control residual thermal stress.

The analytic regularization ζ function method and the cut-off method in Casimir effect

International Nuclear Information System (INIS)

Svaiter, N.F.; Svaiter, B.F.

1990-01-01

The zero point energy associated to a hermitian massless scalar field in the presence of perfectly reflecting plates in a three dimensional flat space-time is discussed. A new technique to unify two different methods - the ζ function and a variant of the cut-off method - used to obtain the so called Casimir energy is presented, and the proof of the analytic equivalence between both methods is given. (author)

Wear and breakage monitoring of cutting tools by an optical method: theory

Science.gov (United States)

Li, Jianfeng; Zhang, Yongqing; Chen, Fangrong; Tian, Zhiren; Wang, Yao

1996-10-01

An essential part of a machining system in the unmanned flexible manufacturing system, is the ability to automatically change out tools that are worn or damaged. An optoelectronic method for in situ monitoring of the flank wear and breakage of cutting tools is presented. A flank wear estimation system is implemented in a laboratory environment, and its performance is evaluated through turning experiments. The flank wear model parameters that need to be known a priori are determined through several preliminary experiments, or from data available in the literature. The resulting cutting conditions are typical of those used in finishing cutting operations. Through time and amplitude domain analysis of the cutting tool wear states and breakage states, it is found that the original signal digital specificity (sigma) 2x and the self correlation coefficient (rho) (m) can reflect the change regularity of the cutting tool wear and break are determined, but which is not enough due to the complexity of the wear and break procedure of cutting tools. Time series analysis and frequency spectrum analysis will be carried out, which will be described in the later papers.

Pengaruh Penambahan Paladium Terhadap Perilaku Thermal Amalgam Tembaga Tinggi Tipe Lathe Cut

Directory of Open Access Journals (Sweden)

Ellyza Herda

2015-09-01

Full Text Available Effects of additing 1 percent (w/o palladium (Pd on the thermal behavior of a lathe cut type high copper amalgam (13 w/o copper were studied. The identical alloys, with and without 1% Pd were fabricated. X-ray diffraction studies of the amalgams revealed the elimination of the γ2-phase by Pd addition DSC thermogram of non-Pd containing amalgam indicated the existence of two γ1-phaseone with the transition temperature (endothermic peak at 88◦C and the other at 109◦C. The thermogram data of the Pd containing amalgam showed an endothermic peak at 110.7◦C. The transition temperature of the n phase of the palladium containing amalgam is 4.9◦C lower than the transition temperature of the n phase of the non Pd containing amalgam. This result indicates that the n phase of the Pd containing amalgam includes more of Tin (Sn than the non-Pd containing amalgam. The thermogravimetri diagram showed that the phase decomposition occurred at about 390◦C for the non-Pd containing amalgam and at about 410◦C for the Pd containing amalgam. It is concluded that the addition of 1% Pd into a lathe cut type of high copper amalgam (13% could eliminate the formation of γ2 phase as well as an unstable γ1 phase, promoting strong mercury bonding to Silver.

Inner tubes cutting method by electrical arc saw

International Nuclear Information System (INIS)

Thome, P.

1990-01-01

The research program deals on the definition of tools used for dismantling steam generator tubes bundle of PWR and on tool used for cutting pipes of great diameter by using the process of cutting by electrical arc saw. The remote tools are used for cutting by the interior pipes of contamined circuits [fr

Method and apparatus for jet-assisted drilling or cutting

Science.gov (United States)

Summers, David Archibold; Woelk, Klaus Hubert; Oglesby, Kenneth Doyle; Galecki, Grzegorz

2012-09-04

An abrasive cutting or drilling system, apparatus and method, which includes an upstream supercritical fluid and/or liquid carrier fluid, abrasive particles, a nozzle and a gaseous or low-density supercritical fluid exhaust abrasive stream. The nozzle includes a throat section and, optionally, a converging inlet section, a divergent discharge section, and a feed section.

Experimental investigation of transient temperature characteristic in high power fiber laser cutting of a thick steel plate

Science.gov (United States)

Phi Long, Nguyen; Matsunaga, Yukihiro; Hanari, Toshihide; Yamada, Tomonori; Muramatsu, Toshiharu

2016-10-01

Experiment of temperature measurement was performed to investigate the transient temperature characteristics of molten metal during laser cutting. The aim of this study was to establish a method for measuring the surface temperature variation near the molten pool correlated with changes in cutting parameters. The relationship between temperature inside the kerf cut and characteristic of the cut surface was investigated by using thermography and thermocouples. Results show strong correlations between the transient temperatures and the thermal image for different cutting conditions. In addition, two-color thermometer has been used to obtain radiation intensity emitted from the irradiating zone as a function of operating conditions. Experiments have shown that one can detect the cutting quality by characterization of the surface temperature during laser cutting process.

Laser Cutting of Thick Diamond Films Using Low-Power Laser

Energy Technology Data Exchange (ETDEWEB)

Park, Y.J.; Baik, Y.J. [Korea Institute of Science and Technology, Seoul (Korea)

2000-02-01

Laser cutting of thick diamond films is studied rising a low-power(10 W) copper vapor laser. Due to the existence of the saturation depth in laser cutting, thick diamond films are not easily cut by low-power lasers. In this study, we have adopted a low thermal- conductivity underlayer of alumina and a heating stage (up to 500 deg. C in air) to prevent the laser energy from consuming-out and, in turn, enhance the cutting efficiency. Aspect ratio increases twice from 3.5 to 7 when the alumina underlayer used. Adopting a heating stage also increases aspect ratio and more than 10 is obtained at higher temperatures than 400 deg. C. These results show that thick diamond films can be cut, with low-power lasers, simply by modifying the thermal property of underlayer. (author). 13 refs., 5 figs.

Development of plasma cutting process at observation of environmental requirements

International Nuclear Information System (INIS)

Czech, J.; Matusiak, J.; Pasek-Siurek, H.

1997-01-01

Plasma cutting is one of the basic methods for thermal cutting of metals. It is characterized by high productivity and quality of the cut surface. However, the plasma cutting process is one of the most harmful processes for environment and human health. It results from many agents being a potential environmental risk The large amount of dust and gases emitted during the process as well as an intensive radiation of electric arc and excessive noise are considered as the most harmful hazards. The existing ventilation and filtration systems are not able to solve all problems resulting from the process. Plasma cutting under water is worthy of notice, especially during an advancement of plasma cutting process, because of human safety and environment protection. Such a solution allows to reduce considerably the emission of dust and gases, as well as to decrease the noise level and ultraviolet radiation. An additional advantage of underwater plasma cutting is a reduction in the width of material heating zone and a decrease in strains of elements being cut. However, the productivity of this process is a little lower what results in an increase in cutting cost. In the paper, it has been presented the results of the investigations made at the Institute of Welding in Gliwice on the area of plasma cutting equipment with energy-saving inverter power supplies used in automated processes of underwater plasma cutting as well as the results of testing of welding environment contamination and safety hazards. (author)

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

OpenAIRE

Kechagias John; Petousis Markos; Vidakis Nectarios; Mastorakis Nikos

2017-01-01

Plasma Arc Cutting (PAC) is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min), torch standoff distance (mm), and arc voltage (volts). Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For ...

Underwater transporting method and device for incore structure cutting piece

International Nuclear Information System (INIS)

Kurosawa, Koichi; Chiba, Noboru; Chiba, Isao; Takada, Hiroshi; Furukawa, Hideyasu; Chiba, Noboru.

1996-01-01

Cutting pieces are handled by using a pick-up device connected with a wire ropes, a take-up drum, chains and a winch as cutting piece handling means, and moved freely on the water surface by a propulsion machine of a transporting means of the device to transfer them under water to a predetermined position. The pick-up device is lifted by taking-up the rope by the rotation of the take-up drum using chain-driving by way of the winch and the chains. The cut pieces are stored in a cask by lowering them in the cask and releasing the handling. In addition, if the weight of the cut pieces is recognized before cutting, and the load of the weight of the cut pieces is applied to the device previously, the balance of the device and the cut pieces can be kept, and cut pieces can be transported under water always stably. Further, if the cut pieces are supported upon cutting operation, the cut pieces are made stable, and cutting operation with good efficiency can be attained. (N.H.)

Core Cutting Test with Vertical Rock Cutting Rig (VRCR)

Science.gov (United States)

Yasar, Serdar; Osman Yilmaz, Ali

2017-12-01

Roadheaders are frequently used machines in mining and tunnelling, and performance prediction of roadheaders is important for project economics and stability. Several methods were proposed so far for this purpose and, rock cutting tests are the best choice. Rock cutting tests are generally divided into two groups which are namely, full scale rock cutting tests and small scale rock cutting tests. These two tests have some superiorities and deficiencies over themselves. However, in many cases, where rock sampling becomes problematic, small scale rock cutting test (core cutting test) is preferred for performance prediction, since small block samples and core samples can be conducted to rock cutting testing. Common problem for rock cutting tests are that they can be found in very limited research centres. In this study, a new mobile rock cutting testing equipment, vertical rock cutting rig (VRCR) was introduced. Standard testing procedure was conducted on seven rock samples which were the part of a former study on cutting rocks with another small scale rock cutting test. Results showed that core cutting test can be realized successfully with VRCR with the validation of paired samples t-test.

Response Surface Methodology Approach on Effect of Cutting Parameter on Tool Wear during End Milling of High Thermal Conductivity Steel -150 (HTCS-150)

International Nuclear Information System (INIS)

Mohd Hadzley, A B; Wan Mohd Azahar, W M Y; Izamshah, R; Mohd Shahir, K; Mohd Amran, A; Anis Afuza, A

2016-01-01

This paper presents a study of development the tool life's mathematical model during the milling process on High Thermal Conductivity Steel 150 (HTCS-150) 56 HRC. Using response surface methodology, the mathematical models for tool life have been developed in terms of cutting speed, feed rate and depth of cut. Box-Behnken techniques is a part of Response Surface Methodology (RSM) has been used to carry out the work plan to predict, the tool wear and generate the numerical equation in relation to independent variable parameters by Design Expert software. Dry milling experiments were conducted by using two levels of cutting speed, feed rate and depth of cut. In this study, the variable for the cutting speed, feed rate and depth of cut were in the range of 484-553 m/min, 0.31-0.36 mm/tooth, and 0.1-0.5 mm, width of cut is constantly 0.01mm per passes. The tool wear was measured using tool maker microscope. The effect of input factors that on the responds were identified by using mean of ANOVA. The responds of tool wear then simultaneously optimized. The validation of the test reveals the model accuracy 5% and low tool wear under same experimental condition. (paper)

Response Surface Methodology Approach on Effect of Cutting Parameter on Tool Wear during End Milling of High Thermal Conductivity Steel -150 (HTCS-150)

Science.gov (United States)

Mohd Hadzley, A. B.; Mohd Azahar, W. M. Y. Wan; Izamshah, R.; Mohd Shahir, K.; Mohd Amran, A.; Anis Afuza, A.

2016-02-01

This paper presents a study of development the tool life's mathematical model during the milling process on High Thermal Conductivity Steel 150 (HTCS-150) 56 HRC. Using response surface methodology, the mathematical models for tool life have been developed in terms of cutting speed, feed rate and depth of cut. Box-Behnken techniques is a part of Response Surface Methodology (RSM) has been used to carry out the work plan to predict, the tool wear and generate the numerical equation in relation to independent variable parameters by Design Expert software. Dry milling experiments were conducted by using two levels of cutting speed, feed rate and depth of cut. In this study, the variable for the cutting speed, feed rate and depth of cut were in the range of 484-553 m/min, 0.31-0.36 mm/tooth, and 0.1-0.5 mm, width of cut is constantly 0.01mm per passes. The tool wear was measured using tool maker microscope. The effect of input factors that on the responds were identified by using mean of ANOVA. The responds of tool wear then simultaneously optimized. The validation of the test reveals the model accuracy 5% and low tool wear under same experimental condition.

Casimir effect in a d-dimensional flat spacetime and the cut-off method

International Nuclear Information System (INIS)

Svaiter, N.F.; Svaiter, B.F.

1989-01-01

The CasiMir efeect in a D-dimensional spacetime produced by a Hermitian massless scalar field in the presence of a pair of perfectly reflecting parallel flat plates is discussed. The exponential cut-off regularization method is employed. The regularized vacuum energy and the Casimir energy of this field are evaluated and a detailed analysis of the divergent terms in the regularized vacuum energy is carried out. The two-dimensional version of the Casimir effect is discussed by means of the same cut-off method. A comparison between the above method and the zeta function regularization procedure is presented in a way which gives the unification between these two methods in the present case. (author) [pt

A combination method of the theory and experiment in determination of cutting force coefficients in ball-end mill processes

Directory of Open Access Journals (Sweden)

Yung-Chou Kao

2015-10-01

Full Text Available In this paper, the cutting force calculation of ball-end mill processing was modeled mathematically. All derivations of cutting forces were directly based on the tangential, radial, and axial cutting force components. In the developed mathematical model of cutting forces, the relationship of average cutting force and the feed per flute was characterized as a linear function. The cutting force coefficient model was formulated by a function of average cutting force and other parameters such as cutter geometry, cutting conditions, and so on. An experimental method was proposed based on the stable milling condition to estimate the cutting force coefficients for ball-end mill. This method could be applied for each pair of tool and workpiece. The developed cutting force model has been successfully verified experimentally with very promising results.

Nitinol laser cutting: microstructure and functional properties of femtosecond and continuous wave laser processing

Science.gov (United States)

Biffi, C. A.; Tuissi, A.

2017-03-01

Thermal processing can affect the properties of smart materials, and the correct selection of the best manufacturing technology is fundamental for producing high tech smart devices, containing embedded functional properties. In this work cutting of thin superelastic Nitinol plates using a femtosecond (fs) and continuous wave (CW) laser was studied. Diamond shaped elements were cut to characterize the kerf qualitative features; microstructural analysis of the cross sections allowed identification of thermal damage characteristics introduced into the material during the laser processes. A thermally undamaged microstructure was observed for fs laser cutting, while CW was seen to be characterized by a large heat-affected zone. Functional properties were investigated by differential scanning calorimetry and tensile testing of laser cut microelements and of the reference material. It was seen that the martensitic transformation behavior of Nitinol is not affected by fs regime, while cw cutting provokes an effect equivalent to a high temperature thermal treatment in the material surrounding the cutting kerf, degradating the material properties. Finally, tensile testing indicated that superelastic performances were guaranteed by fs regime, while strong reduction of the recoverable strain was detected in the CW processed sample.

Present and future of cutting equipment; Setsudan kiki no genjo to tenbo

Energy Technology Data Exchange (ETDEWEB)

Nakagawa, K. [Koike Sanso Kogyo Co. Ltd., Tokyo (Japan)

1998-04-01

This paper describes thermal cutting equipment. Thermal cutting equipment is classified into gas, plasma and laser cutting equipment. Based on the level of automation, the gas cutting equipment has been developed in the order of manual, automatic, eye-tracer, and NC cutters. For recent eye-tracer, paper pattern is inputted in a computer and repeatedly traced. For NC cutting equipment, automatic gas flow rate setting device and sensor for tracing nozzle height are installed. Oxygen plasma cutter is used for cutting soft steel materials. Simplified systems with current below 100 A are mainly used. High-speed cutting is conducted by NC control. Problems of life-time of electrode tips, load of workers, cutting performance, and penetration at corners have been solved. For laser cutter, NC control is also adopted. Since there are no short life-time consumables and conditions can be automatically set, the laser cutter has been put into practice as unmanned equipment. Problems of cutting speed and processing speed have been solved. Gas cutting with multi-blowpipes and unmanned operation of laser cutting are most useful for reducing the cost. 2 figs., 3 tabs.

Fast beam cut-off method in RF-knockout extraction for spot-scanning

CERN Document Server

Furukawa, T

2002-01-01

An irradiation method with magnetic scanning has been developed in order to provide accurate irradiation even for an irregular target shape. The scanning method has strongly required a lower ripple of the beam spill and a faster response to beam-on/off in slow extraction from a synchrotron ring. At HIMAC, RF-knockout extraction has utilized a bunched beam to reduce the beam-spill ripple. Therefore, particles near the resonance can be spilled out from the separatrices by synchrotron oscillation as well as by a transverse RF field. From this point of view, a fast beam cut-off method has been proposed and verified by both simulations and experiments. The maximum delay from the beam cut-off signal to beam-off has been improved to around 60 mu s from 700 mu s by a usual method. Unwanted dose has been considerably reduced by around a factor of 10 compared with that by the usual method.

Enlisting Clustering and Graph-Traversal Methods for Cutting Pattern and Net Topology Design in Pneumatic Hybrids

DEFF Research Database (Denmark)

Ayres, Phil; Vestartas, Petras; Ramsgaard Thomsen, Mette

2017-01-01

Cutting patterns for architectural membranes are generally characterised by rational approaches to surface discretisation and minimisation of geometric deviation between discrete elements that comprise the membrane. In this paper, we present an alternative approach for cutting pattern generation...... to the cutting pattern generation method and the net topology generation method used to produce a constraint net for a given membrane. We test our computational design approach through an iterative cycle of digital and physical prototyping before realising an air-inflated cable restrained pneumatic structural...

Thermal, spectral and laser characteristics of Nd doped La0.05Lu0.95VO4 crystal

Science.gov (United States)

Xu, Honghao; Han, Shuo; Yu, Haohai; Wang, Zhengping; Wang, Jiyang; Zhang, Huaijin; Tang, Dingyuan

2014-02-01

A 0.25 at% Nd doped La0.05Lu0.95VO4 mixed crystal was grown by the Czochralski method. The thermal properties including thermal expansion, specific heat, thermal diffusion, and thermal conductivity were systematically studied. Meanwhile the reasons for cracking of this mixed crystal were also discussed. The refractive index at wavelengths of 633 nm and 1539 nm were obtained with the prism coupling method. The polarized absorption and fluorescence spectra of the crystal were also measured at room temperature. It was found that the fluorescence lifetime of 4F3/2 manifold for Nd3+ in Nd:La0.05Lu0.95VO4 is about 90 μs. Diode-pumped continuous-wave (CW) laser operations at 1.06 μm with a- and c-cut crystals were demonstrated. For the a-cut crystal a maximum output power of 5.41 W was obtained at an incident pump power of 12.9 W. Different from the a-cut crystal, the laser spectrum of the c-cut crystal was found to be dual-wavelength.

Experimental study on variations in Charpy impact energies of low carbon steel, depending on welding and specimen cutting method

Energy Technology Data Exchange (ETDEWEB)

Yang, Zhaorui; Kang, Hansaem; Lee, Young Seog [Chung-Ang University, Seoul (Korea, Republic of)

2016-05-15

This paper presents an experimental study that examines variations of Charpy impact energy of a welded steel plate, depending upon the welding method and the method for obtaining the Charpy specimens. Flux cored arc welding (FCAW) and Gas tungsten arc welding (GTAW) were employed to weld an SA516 Gr. 70 steel plate. The methods of wire cutting and water-jet cutting were adopted to take samples from the welded plate. The samples were machined according to the recommendations of ASTM SEC. II SA370, in order to fit the specimen dimension that the Charpy impact test requires. An X-ray diffraction (XRD) method was used to measure the as-weld residual stress and its redistribution after the samples were cut. The Charpy impact energy of specimens was considerably dependent on the cutting methods and locations in the welded plate where the specimens were taken. The specimens that were cut by water jet followed by FCAW have the greatest resistance-to-fracture (Charpy impact energy). Regardless of which welding method was used, redistributed transverse residual stress becomes compressive when the specimens are prepared using water-jet cutting. Meanwhile, redistributed transverse residual stress becomes tensile when the specimens are prepared using wire cutting.

Femtosecond laser ablation and cutting technology on PMP foam

International Nuclear Information System (INIS)

Song Chengwei; Li Guo; Huang Yanhua; Du Kai; Yang Liang

2013-01-01

The femtosecond laser ablation results of PMP foam (density of 90 mg/cm 3 ) were analyzed. The laser pulses used for the study were 800 nm in wavelength, 50 fs in pulse duration and the repetition rate was 1000 Hz. The ablation threshold of the foam was 0.91 J/cm 2 when it was shot by 100 laser pulses. The impacts of laser power, the pulse number and the numerical aperture of the focusing objective on the crater diameter were obtained. In the same femtosecond laser machining system, comparing with the ablation shape into copper foil, the important factor causing the irregular shape of the ablation region was verified that there were many different sizes and randomly distributed pores inside PMP foam. The carbonation phenomenon was observed on the edge of the ablated areas when the sample was ablated using high laser power or/and more laser pulses. Thermal effect was considered to be the causes of the carbonation. A new method based on coupling laser beam to cut thickness greater than 1 mm film-foam with femtosecond laser was proposed. Using this method, the femtosecond laser cutting thickness was greater than 1.5 mm, the angle between the cutting side wall and the laser beam optical axis might be less than 5°, and the cutting surface was clean. (authors)

Thermocouple and infrared sensor-based measurement of temperature distribution in metal cutting.

Science.gov (United States)

Kus, Abdil; Isik, Yahya; Cakir, M Cemal; Coşkun, Salih; Özdemir, Kadir

2015-01-12

In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR) pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining.

Paper Cuts.

Science.gov (United States)

Greene, Lisa A.

1990-01-01

Describes how to create paper cuts and suggests the most appropriate materials for young children that give good quality results. Describes the methods the author, a professional artist, uses to assemble her own paper cuts and how these can be adopted by older students. (KM)

Thermal protection system gap analysis using a loosely coupled fluid-structural thermal numerical method

Science.gov (United States)

Huang, Jie; Li, Piao; Yao, Weixing

2018-05-01

A loosely coupled fluid-structural thermal numerical method is introduced for the thermal protection system (TPS) gap thermal control analysis in this paper. The aerodynamic heating and structural thermal are analyzed by computational fluid dynamics (CFD) and numerical heat transfer (NHT) methods respectively. An interpolation algorithm based on the control surface is adopted for the data exchanges on the coupled surface. In order to verify the analysis precision of the loosely coupled method, a circular tube example was analyzed, and the wall temperature agrees well with the test result. TPS gap thermal control performance was studied by the loosely coupled method successfully. The gap heat flux is mainly distributed in the small region at the top of the gap which is the high temperature region. Besides, TPS gap temperature and the power of the active cooling system (CCS) calculated by the traditional uncoupled method are higher than that calculated by the coupled method obviously. The reason is that the uncoupled method doesn't consider the coupled effect between the aerodynamic heating and structural thermal, however the coupled method considers it, so TPS gap thermal control performance can be analyzed more accurately by the coupled method.

Plasma cutting or laser cutting. Plasma setsudan ka laser setsudan ka

Energy Technology Data Exchange (ETDEWEB)

Nakamura, A. (Tanaka Engineering Works Ltd., Saitama (Japan))

1991-05-01

Comparisons and discussions were made on the plasma cutting and laser cutting in sheet steel cutting, referring partly to gas cutting. Historically, the cutting has been developed from gas, plasma, and laser in that order, and currently these three methods are used mixedly. Generally, the plasma cutting is superior in cutting speed, but inferior in cut face quality, and it requires measures of dust collection. Due to high accuracy and quality in cut face, the laser cutting has been practically used for quite some time in the thin sheet industry, but medium to thick sheet cutting had a problem of unavailability of high output laser suitable for these ranges. However, the recent technologies have overcome the problem as a result of development at the authors {prime} company of a 2 kW class laser cutter capable of cutting 19 mm thick sheet. The cutter has been proven being particularly excellent in controllability. Choice of whether plasma or laser would depend upon which priority is to be taken, cost or accuracy. 15 figs., 3 tabs.

The development of underwater remote cutting method for the disassembling of rotary specimen rack KRR-1 and 2

Energy Technology Data Exchange (ETDEWEB)

Lee, D. K.; Jung, K. H.; Lee, K. W.; Oh, W. J. [KAERI, Taejon (Korea, Republic of); Lee, K. Y. [Korea Institute of Industrial Technology, Kwangju (Korea, Republic of)

2004-07-01

The Rotary Specimen Racks (RSRs) were highly activated and then classified intermediate level radioactive waste for the decommissioning of KRR-1anel2. The RSR can be treated as low level radioactive waste after removing stainless steel parts. To reduce the volume of intermediate level radioactive waste, underwater cutting is required to separate stainless steel parts from RSR because of high radioactivity. In this study, the automatic remote cutting method was developed to disassemble RSR under water. For automatic remote cutting processes, a CAM (Computer Aided Manufacturing) system is employed. A computer inputs NC (Numerical Control) codes to the controller, which are based on CAM model, and the controller instructs the equipment to process according to NC codes automatically. And the cutting force model was improved to cut RSR stably. The automatic cutting was conducted using imitation of RSR and then it was resulted that the developed automatic cutting method can be safely disassemble stainless steel parts of RSR under water.

Polyester Apparel Cutting Waste as Insulation Material

OpenAIRE

Trajković, Dušan; Jordeva, Sonja; Tomovska, Elena; Zafirova, Koleta

2017-01-01

Polyester waste is the dominant component of the clothing industry waste stream, yet its recycling in this industry is rarely addressed. This paper proposes using polyester cutting waste as an insulation blanket for roofing and buildings’ internal walls in order to reduce environmental pollution. The designed textile structures used waste cuttings from different polyester fabrics without opening the fabric to fibre. Thermal insulation, acoustic insulation, fire resistance and biodegradation o...

Micro-hole drilling and cutting using femtosecond fiber laser

Science.gov (United States)

Huang, Huan; Yang, Lih-Mei; Liu, Jian

2014-05-01

Micro-hole drilling and cutting in ambient air are presented by using a femtosecond fiber laser. At first, the micro-hole drilling was investigated in both transparent (glasses) and nontransparent (metals and tissues) materials. The shape and morphology of the holes were characterized and evaluated with optical and scanning electron microscopy. Debris-free micro-holes with good roundness and no thermal damage were demonstrated with the aspect ratio of 8∶1. Micro-hole drilling in hard and soft tissues with no crack or collateral thermal damage is also demonstrated. Then, trench micromachining and cutting were studied for different materials and the effect of the laser parameters on the trench properties was investigated. Straight and clean trench edges were obtained with no thermal damage.

Measurement of through-thickness thermal diffusivity of thermoplastics using thermal wave method

Science.gov (United States)

Singh, R.; Mellinger, A.

2015-04-01

Thermo-physical properties, such as thermal conductivity, thermal diffusivity and specific heat are important quantities that are needed to interpret and characterize thermoplastic materials. Such characterization is necessary for many applications, ranging from aerospace engineering to food packaging, electrical and electronic industry and medical science. In this work, the thermal diffusivity of commercially available polymeric films is measured in the thickness direction at room temperature using thermal wave method. The results obtained with this method are in good agreement with theoretical and experimental values.

Effects of Cutting Edge Microgeometry on Residual Stress in Orthogonal Cutting of Inconel 718 by FEM.

Science.gov (United States)

Shen, Qi; Liu, Zhanqiang; Hua, Yang; Zhao, Jinfu; Lv, Woyun; Mohsan, Aziz Ul Hassan

2018-06-14

Service performance of components such as fatigue life are dramatically influenced by the machined surface and subsurface residual stresses. This paper aims at achieving a better understanding of the influence of cutting edge microgeometry on machined surface residual stresses during orthogonal dry cutting of Inconel 718. Numerical and experimental investigations have been conducted in this research. The cutting edge microgeometry factors of average cutting edge radius S¯, form-factor K , and chamfer were investigated. An increasing trend for the magnitudes of both tensile and compressive residual stresses was observed by using larger S¯ or introducing a chamfer on the cutting edges. The ploughing depth has been predicted based on the stagnation zone. The increase of ploughing depth means that more material was ironed on the workpiece subsurface, which resulted in an increase in the compressive residual stress. The thermal loads were leading factors that affected the surface tensile residual stress. For the unsymmetrical honed cutting edge with K = 2, the friction between tool and workpiece and tensile residual stress tended to be high, while for the unsymmetrical honed cutting edge with K = 0.5, the high ploughing depth led to a higher compressive residual stress. This paper provides guidance for regulating machine-induced residual stress by edge preparation.

Comparison of Thermal Properties Measured by Different Methods

International Nuclear Information System (INIS)

Sundberg, Jan; Kukkonen, Ilmo; Haelldahl, Lars

2003-04-01

A strategy for a thermal site descriptive model of bedrock is under development at SKB. In the model different kinds of uncertainties exist. Some of these uncertainties are related to the potential errors in the methods used for determining thermal properties of rock. In two earlier investigations thermal properties of rock samples were analysed according to the TPS method (transient plane source). Thermal conductivity and thermal diffusivity were determined using the TPS method. For a comparison, the same samples have been measured at the Geological Survey of Finland (GSF), using different laboratory methods. In this later investigation, the thermal conductivity was determined using the divided-bar method and the specific heat capacity using a calorimetric method. The mean differences between the results of different methods are relatively low but the results of individual samples show large variations. The thermal conductivity measured by the divided bar method gives for most samples slightly higher values, in average about 3%, than the TPS method. The specific heat capacity measured by the calorimetric method gives lower values, in average about 2%, than the TPS method. Consequently, the thermal diffusivity calculated from thermal conductivity and specific heat capacity gives higher values, in average about 6%, than the TPS method. Reasons for the differences are estimated mainly to be dependent on differences between the samples, errors in the temperature dependence of specific heat and in the transformation from volumetric to specific heat. The TPS measurements are performed using two pieces (sub-samples) of rock. Only one of these two sub-samples was measured using the divided bar method and the calorimetric method. Further, sample preparation involved changes in the size of some of the samples. The mean differences between the results of different methods are within the margins of error reported by the measuring laboratories. However, systematic errors in

Comparison of Thermal Properties Measured by Different Methods

Energy Technology Data Exchange (ETDEWEB)

Sundberg, Jan [Geo Innova AB, Linkoeping (Sweden); Kukkonen, Ilmo [Geological Survey of Finland, Helsinki (Finland); Haelldahl, Lars [Hot Disk AB, Uppsala (Sweden)

2003-04-01

A strategy for a thermal site descriptive model of bedrock is under development at SKB. In the model different kinds of uncertainties exist. Some of these uncertainties are related to the potential errors in the methods used for determining thermal properties of rock. In two earlier investigations thermal properties of rock samples were analysed according to the TPS method (transient plane source). Thermal conductivity and thermal diffusivity were determined using the TPS method. For a comparison, the same samples have been measured at the Geological Survey of Finland (GSF), using different laboratory methods. In this later investigation, the thermal conductivity was determined using the divided-bar method and the specific heat capacity using a calorimetric method. The mean differences between the results of different methods are relatively low but the results of individual samples show large variations. The thermal conductivity measured by the divided bar method gives for most samples slightly higher values, in average about 3%, than the TPS method. The specific heat capacity measured by the calorimetric method gives lower values, in average about 2%, than the TPS method. Consequently, the thermal diffusivity calculated from thermal conductivity and specific heat capacity gives higher values, in average about 6%, than the TPS method. Reasons for the differences are estimated mainly to be dependent on differences between the samples, errors in the temperature dependence of specific heat and in the transformation from volumetric to specific heat. The TPS measurements are performed using two pieces (sub-samples) of rock. Only one of these two sub-samples was measured using the divided bar method and the calorimetric method. Further, sample preparation involved changes in the size of some of the samples. The mean differences between the results of different methods are within the margins of error reported by the measuring laboratories. However, systematic errors in

CALCULATION OF LASER CUTTING COSTS

Directory of Open Access Journals (Sweden)

Bogdan Nedic

2016-09-01

Full Text Available The paper presents description methods of metal cutting and calculation of treatment costs based on model that is developed on Faculty of mechanical engineering in Kragujevac. Based on systematization and analysis of large number of calculation models of cutting with unconventional methods, mathematical model is derived, which is used for creating a software for calculation costs of metal cutting. Software solution enables resolving the problem of calculating the cost of laser cutting, comparison' of costs made by other unconventional methods and provides documentation that consists of reports on estimated costs.

Simultaneous measurement of thermal conductivity and heat capacity by flash thermal imaging methods

Science.gov (United States)

Tao, N.; Li, X. L.; Sun, J. G.

2017-06-01

Thermal properties are important for material applications involved with temperature. Although many measurement methods are available, they may not be convenient to use or have not been demonstrated suitable for testing of a wide range of materials. To address this issue, we developed a new method for the nondestructive measurement of the thermal effusivity of bulk materials with uniform property. This method is based on the pulsed thermal imaging-multilayer analysis (PTI-MLA) method that has been commonly used for testing of coating materials. Because the test sample for PTI-MLA has to be in a two-layer configuration, we have found a commonly used commercial tape to construct such test samples with the tape as the first-layer material and the bulk material as the substrate. This method was evaluated for testing of six selected solid materials with a wide range of thermal properties covering most engineering materials. To determine both thermal conductivity and heat capacity, we also measured the thermal diffusivity of these six materials by the well-established flash method using the same experimental instruments with a different system setup. This paper provides a description of these methods, presents detailed experimental tests and data analyses, and discusses measurement results and their comparison with literature values.

Remote Laser Cutting of CFRP: Improvements in the Cut Surface

Science.gov (United States)

Stock, Johannes; Zaeh, Michael F.; Conrad, Markus

In the automotive industry carbon fibre reinforced plastics (CFRP) are considered as a future key material to reduce the weight of the vehicle. Therefore, capable production techniques are required to process this material in mass industry. E.g., state of the art methods for cutting are limited by the high tool wear or the feasible feed rate. Laser cutting processes are still under investigation. This paper presents detailed new studies on remote laser cutting of CFRP focusing on the influence of the material properties and the quality of the cut surface. By adding light absorbing soot particles to the resin of the matrix, the cutting process is improved and fewer defects emerge.

Investigation on welding and cutting methods for blanket support legs of fusion experimental reactors

International Nuclear Information System (INIS)

Tokami, Ikuhide; Nakahira, Masataka; Kurasawa, Toshimasa; Sato, Satoshi; Furuya, Kazuyuki; Hatano, Toshihisa; Takatsu, Hideyuki; Kuroda, Toshimasa.

1996-07-01

A toroidally-and poloidally-divided modular blanket has been proposed for a fusion experimental reactor, such as ITER, to enhance its maintainability as well as improve its fabricability. The blanket module, typically the size of 1 m wide, 1-2 m high and 0.4 m deep and the weight of 4 ton, will be supported by support legs which are extruded from back of the module and connected to a 70-100 mm thick strong back plate. The support leg has to withstand large electromagnetic force during plasma disruption and provide the way for in-situ module replacement by remote handling. For the connection method of the support leg to the back plate, a welding approach has been investigated here in terms of its high reliability against the large electromagnetic loads. For the welding approach, the support leg needs to be 70 mm thick, and the working space for welding/cutting heads are limited to 100 mm x 150 mm adjacent to the support leg. Based on a comparison of several welding methods, e.g. NGTIG, NGMIG and laser, NGTIG has been selected as a reference due to its well-established technology and the least R and D required. As for the cutting method, a plasma cutting has been given the highest priority to be pursued because of its compactness and high speed. Through preliminary design studies, the possibility of small welding/cutting heads that will work in the limited space has been shown, and maintenance route for in-situ module replacement with pre-and postfixture of the module has been investigated. Also preliminary R and Ds have resulted in; 1)the welding distortion is predictable according to the shape of weld groove and adjustable to meet the placement requirement of the module first wall, 2)the plasma cut surface can be rewelded without machining, 3)the welding/cutting time will meet the requirement of maintenance time. (author)

CALCULATION OF LASER CUTTING COSTS

OpenAIRE

Bogdan Nedic; Milan Eric; Marijana Aleksijevic

2016-01-01

The paper presents description methods of metal cutting and calculation of treatment costs based on model that is developed on Faculty of mechanical engineering in Kragujevac. Based on systematization and analysis of large number of calculation models of cutting with unconventional methods, mathematical model is derived, which is used for creating a software for calculation costs of metal cutting. Software solution enables resolving the problem of calculating the cost of laser cutting, compar...

Physicochemical, microbial and sensory quality of fresh-cut red beetroots in relation to sanization method and storage duration

Directory of Open Access Journals (Sweden)

Dulal Chandra

2015-06-01

Full Text Available Effects of sanitization and storage on fresh-cut beetroots (Beta vulgaris L. were evaluated following sanitation – peeling - cutting (SPC, peeling – sanitation – cutting (PSC and peeling – cutting – sanitation (PCS methods with (Cl, or without (TW, 100 ppm chlorine solution, then packaged in polyethylene bag and stored at 5°C for up to 14 days. Chroma values of fresh-cut beetroots significantly declined whereas whiteness index and titratable acidity values increased, however, texture and total soluble solid contents showed no significant variation. Betalain contents decreased gradually and total phenol content showed inconsistence trend. PCS-Cl treated samples accounted for higher betalains decline and received lower visual quality scores despite its lower total aerobic bacterial count. Minimum microbial population was observed in PSC-Cl methodsalong with higher levels of betalain contents. Considering pigment retention, microbial and visual qualities, beetroots sanitized with chlorine water following PSC method was the best processingway for fresh-cut beetroots and therefore, PSC-Cl treatment could commercially be used for processing of fresh-cut beetroots.

Advanced Testing Method for Ground Thermal Conductivity

Energy Technology Data Exchange (ETDEWEB)

Liu, Xiaobing [ORNL; Clemenzi, Rick [Geothermal Design Center Inc.; Liu, Su [University of Tennessee (UT)

2017-04-01

A new method is developed that can quickly and more accurately determine the effective ground thermal conductivity (GTC) based on thermal response test (TRT) results. Ground thermal conductivity is an important parameter for sizing ground heat exchangers (GHEXs) used by geothermal heat pump systems. The conventional GTC test method usually requires a TRT for 48 hours with a very stable electric power supply throughout the entire test. In contrast, the new method reduces the required test time by 40%–60% or more, and it can determine GTC even with an unstable or intermittent power supply. Consequently, it can significantly reduce the cost of GTC testing and increase its use, which will enable optimal design of geothermal heat pump systems. Further, this new method provides more information about the thermal properties of the GHEX and the ground than previous techniques. It can verify the installation quality of GHEXs and has the potential, if developed, to characterize the heterogeneous thermal properties of the ground formation surrounding the GHEXs.

Water-Cut Sensor System

KAUST Repository

Karimi, Muhammad Akram; Shamim, Atif; Arsalan, Muhammad

2018-01-01

Provided in some embodiments is a method of manufacturing a pipe conformable water-cut sensors system. Provided in some embodiments is method for manufacturing a water-cut sensor system that includes providing a helical T-resonator, a helical ground

Development of thermal stress screening method. Application of green function method

International Nuclear Information System (INIS)

Furuhashi, Ichiro; Shibamoto, Hiroshi; Kasahara, Naoto

2004-01-01

This work was achieved for the development of the screening method of thermal transient stresses in FBR components. We proposed an approximation method for evaluations of thermal stress under variable heat transfer coefficients (non-linear problems) using the Green functions of thermal stresses with constant heat transfer coefficients (linear problems). Detailed thermal stress analyses provided Green functions for a skirt structure and a tube-sheet of Intermediate Heat Exchanger. The upper bound Green functions were obtained by the analyses using those upper bound heat transfer coefficients. The medium and the lower bound Green functions were got by the analyses of those under medium and the lower bound heat transfer coefficients. Conventional evaluations utilized the upper bound Green functions. On the other hand, we proposed a new evaluation method by using the upper bound, medium and the lower bound Green functions. The comparison of above results gave the results as follows. The conventional evaluations were conservative and appropriate for the cases under one fluid thermal transient structure such as the skirt. The conventional evaluations were generally conservative for the complicated structures under two or more fluids thermal transients such as the tube-sheet. But the danger locations could exists for the complicated structures under two or more fluids transients, namely the conventional evaluations were non-conservative. The proposed evaluations gave good estimations for these complicated structures. Though above results, we have made the basic documents of the screening method of thermal transient stresses using the conventional method and the new method. (author)

Thermocouple and Infrared Sensor-Based Measurement of Temperature Distribution in Metal Cutting

Directory of Open Access Journals (Sweden)

Abdil Kus

2015-01-01

Full Text Available In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining.

Thermocouple and Infrared Sensor-Based Measurement of Temperature Distribution in Metal Cutting

Science.gov (United States)

Kus, Abdil; Isik, Yahya; Cakir, M. Cemal; Coşkun, Salih; Özdemir, Kadir

2015-01-01

In metal cutting, the magnitude of the temperature at the tool-chip interface is a function of the cutting parameters. This temperature directly affects production; therefore, increased research on the role of cutting temperatures can lead to improved machining operations. In this study, tool temperature was estimated by simultaneous temperature measurement employing both a K-type thermocouple and an infrared radiation (IR) pyrometer to measure the tool-chip interface temperature. Due to the complexity of the machining processes, the integration of different measuring techniques was necessary in order to obtain consistent temperature data. The thermal analysis results were compared via the ANSYS finite element method. Experiments were carried out in dry machining using workpiece material of AISI 4140 alloy steel that was heat treated by an induction process to a hardness of 50 HRC. A PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. The results showed that with increasing cutting speed, feed rate and depth of cut, the tool temperature increased; the cutting speed was found to be the most effective parameter in assessing the temperature rise. The heat distribution of the cutting tool, tool-chip interface and workpiece provided effective and useful data for the optimization of selected cutting parameters during orthogonal machining. PMID:25587976

Gas permeability and thermal behavior of polypropylene films used for packaging minimally processed fresh-cut potatoes: a case study.

Science.gov (United States)

Siracusa, Valentina; Blanco, Ignazio; Romani, Santina; Tylewicz, Urszula; Dalla Rosa, Marco

2012-10-01

This work reports an experimental study on the permeability and thermal behavior of commercial polypropylene (PP) film used for fresh-cut potatoes packaging. The permeability was tested using oxygen, carbon dioxide, nitrogen, mix of these 3 gases, normally used for modified atmosphere packaging (MAP) and Air, to understand if it would be possible to extend the shelf life of this food product designed for the catering field in respect to the packaging behavior. The temperature influence on permeability data, from 5 to 40 °C, was analyzed, before and after 4, 8, 12, 15, and 20 d of food contact, pointing out the dependence between temperature and gas transmission rate (GTR), solubility (S), diffusion coefficient (D), and time lag (t(L)) parameters. The activation energies (E) of the permeation process were determined with the different gases used in the experiments. The thermal behavior of PP film was studied by differential scanning calorimetry (DSC) and thermogravimetric analysis (TG) to well understand its thermal stability. Fourier transformed-infrared with attenuated total reflectance (FT-IR/ATR) spectroscopy was also performed in order to study the influence of the food contact on the chemical characteristics of the polymer film. The results obtained were discussed and compared each other. Studied samples showed, for all investigated gases, an increase of gas permeability and S values at higher temperature. Heat resistance classification among the sample as it is and stored in modified atmospheres was made. Finally all performed experiments have showed good polymer stability for the shelf-life storage potatoes under study. Study of packaging material was performed in a range of temperature, which can simulate the service condition to assess the suitability of a commercial polymer film for modified atmosphere packaging of fresh-cut potatoes minimally processed designed for catering purpose. © 2012 Institute of Food Technologists®

Thermal energy storage devices, systems, and thermal energy storage device monitoring methods

Science.gov (United States)

Tugurlan, Maria; Tuffner, Francis K; Chassin, David P.

2016-09-13

Thermal energy storage devices, systems, and thermal energy storage device monitoring methods are described. According to one aspect, a thermal energy storage device includes a reservoir configured to hold a thermal energy storage medium, a temperature control system configured to adjust a temperature of the thermal energy storage medium, and a state observation system configured to provide information regarding an energy state of the thermal energy storage device at a plurality of different moments in time.

Correction method for the error of diamond tool's radius in ultra-precision cutting

Science.gov (United States)

Wang, Yi; Yu, Jing-chi

2010-10-01

The compensation method for the error of diamond tool's cutting edge is a bottle-neck technology to hinder the high accuracy aspheric surface's directly formation after single diamond turning. Traditional compensation was done according to the measurement result from profile meter, which took long measurement time and caused low processing efficiency. A new compensation method was firstly put forward in the article, in which the correction of the error of diamond tool's cutting edge was done according to measurement result from digital interferometer. First, detailed theoretical calculation related with compensation method was deduced. Then, the effect after compensation was simulated by computer. Finally, φ50 mm work piece finished its diamond turning and new correction turning under Nanotech 250. Testing surface achieved high shape accuracy pv 0.137λ and rms=0.011λ, which approved the new compensation method agreed with predictive analysis, high accuracy and fast speed of error convergence.

Optical Cutting Interruption Sensor for Fiber Lasers

Directory of Open Access Journals (Sweden)

Benedikt Adelmann

2015-09-01

Full Text Available We report on an optical sensor system attached to a 4 kW fiber laser cutting machine to detect cutting interruptions. The sensor records the thermal radiation from the process zone with a modified ring mirror and optical filter arrangement, which is placed between the cutting head and the collimator. The process radiation is sensed by a Si and InGaAs diode combination with the detected signals being digitalized with 20 kHz. To demonstrate the function of the sensor, signals arising during fusion cutting of 1 mm stainless steel and mild steel with and without cutting interruptions are evaluated and typical signatures derived. In the recorded signals the piercing process, the laser switch on and switch off point and waiting period are clearly resolved. To identify the cutting interruption, the signals of both Si and InGaAs diodes are high pass filtered and the signal fluctuation ranges being subsequently calculated. Introducing a correction factor, we identify that only in case of a cutting interruption the fluctuation range of the Si diode exceeds the InGaAs diode. This characteristic signature was successfully used to detect 80 cutting interruptions of 83 incomplete cuts (alpha error 3.6% and system recorded no cutting interruption from 110 faultless cuts (beta error of 0. This particularly high detection rate in combination with the easy integration of the sensor, highlight its potential for cutting interruption detection in industrial applications.

Soup Cooking by Thermal Insulation Method

OpenAIRE

佐藤, 辰江; 根本, 勢子; サトウ, タツエ; ネモト, セイコ; TATSUE, SATO; SEIKO, NEMOTO

1992-01-01

In order to examine the thermal insulation method of soup cooking, we cooked two kinds of soup. The soup cooked by thermal insulation method was compared with the soup cooked by standard boiling method. ln sensory test, it was more aromatic and palatable than the soup by boiling, and some panels commented that it was rather mild. The measured values of pH, specific gravity, acidity and amount of dry weight of souble solids, total-N, formal-N of the soup cooked by the two methods mentioned abo...

Thermal Diffusivity Measurement for Thermal Spray Coating Attached to Substrate Using Laser Flash Method

Science.gov (United States)

Akoshima, Megumi; Tanaka, Takashi; Endo, Satoshi; Baba, Tetsuya; Harada, Yoshio; Kojima, Yoshitaka; Kawasaki, Akira; Ono, Fumio

2011-11-01

Ceramic-based thermal barrier coatings are used as heat and wear shields of gas turbine blades. There is a strong need to evaluate the thermal conductivity of coating for thermal design and use. The thermal conductivity of a bulk material is obtained as the product of thermal diffusivity, specific heat capacity, and density above room temperature in many cases. Thermal diffusivity and thermal conductivity are unique for a given material because they are sensitive to the structure of the material. Therefore, it is important to measure them in each sample. However it is difficult to measure the thermal diffusivity and thermal conductivity of coatings because coatings are attached to substrates. In order to evaluate the thermal diffusivity of a coating attached to the substrate, we have examined the laser flash method with the multilayer model on the basis of the response function method. We carried out laser flash measurements in layered samples composed of a CoNiCrAlY bond coating and a 8YSZ top coating by thermal spraying on a Ni-based superalloy substrate. It was found that the procedure using laser flash method with the multilayer model is useful for the thermal diffusivity evaluation of a coating attached to a substrate.

Coherent gradient sensing method for measuring thermal stress field of thermal barrier coating structures

Directory of Open Access Journals (Sweden)

Kang Ma

2017-01-01

Full Text Available Coherent gradient sensing (CGS method can be used to measure the slope of a reflective surface, and has the merits of full-field, non-contact, and real-time measurement. In this study, the thermal stress field of thermal barrier coating (TBC structures is measured by CGS method. Two kinds of powders were sprayed onto Ni-based alloy using a plasma spraying method to obtain two groups of film–substrate specimens. The specimens were then heated with an oxy-acetylene flame. The resulting thermal mismatch between the film and substrate led to out-of-plane deformation of the specimen. The deformation was measured by the reflective CGS method and the thermal stress field of the structure was obtained through calibration with the help of finite element analysis. Both the experiment and numerical results showed that the thermal stress field of TBC structures can be successfully measured by CGS method.

Systems and Methods for Determining Water-Cut of a Fluid Mixture

KAUST Repository

Karimi, Muhammad Akram

2017-03-02

Provided in some embodiments are systems and methods for measuring the water content (or water-cut) of a fluid mixture. Provided in some embodiments is a water-cut sensor system that includes a T-resonator, a ground conductor, and a separator. The T-resonator including a feed line, and an open shunt stub conductively coupled to the feed line. The ground conductor including a bottom ground plane opposite the T-resonator and a ground ring conductively coupled to the bottom ground plane, with the feed line overlapping at least a portion of the ground ring. The separator including a dielectric material disposed between the feed line and the portion of the ground ring overlapped by the feed line, and the separator being adapted to electrically isolate the T-resonator from the ground conductor.

Comparison of thermally and mechanically induced Si layer transfer in hydrogen-implanted Si wafers

International Nuclear Information System (INIS)

Hoechbauer, T.; Misra, A.; Nastasi, M.; Henttinen, K.; Suni, T.; Suni, I.; Lau, S.S.; Ensinger, W.

2004-01-01

Hydrogen ion-implantation into Si and subsequent heat treatment has been shown to be an effective means of cleaving thin layer of Si from its parent wafer. This process has been called Smart Cut TM or ion-cut. We investigated the cleavage process in H-implanted silicon samples, in which the ion-cut was provoked thermally and mechanically, respectively. A oriented p-type silicon wafer was irradiated at room temperature with 100 keV H 2 + -ions to a dose of 5 x 10 16 H 2 /cm 2 and subsequently joined to a handle wafer. Ion-cutting was achieved by two different methods: (1) thermally by annealing to 350 deg. C and (2) mechanically by insertion of a razor blade sidewise into the bonded wafers near the bond interface. The H-concentration and the crystal damage depth profiles before and after the ion-cut were investigated through the combined use of elastic recoil detection analysis and Rutherford backscattering spectroscopy (RBS). The location at which the ion-cut occurred was determined by RBS in channeling mode and cross-section transmission electron spectroscopy. The ion-cut depth was found to be independent on the cutting method. The gained knowledge was correlated to the depth distribution of the H-platelet density in the as-implanted sample, which contains two separate peaks in the implantation zone. The obtained results suggest that the ion-cut location coincides with the depth of the H-platelet density peak located at a larger depth

Designing for hot-blade cutting

DEFF Research Database (Denmark)

Brander, David; Bærentzen, Jakob Andreas; Clausen, Kenn

2016-01-01

In this paper we present a novel method for the generation of doubly-curved, architectural design surfaces using swept Euler elastica and cubic splines. The method enables a direct design to production workflow with robotic hot-blade cutting, a novel robotic fabrication method under development......-trivial constraints of blade-cutting in a bottom-up fashion, enabling an exploration of the unique architectural potential of this fabrication approach. The method is implemented as prototype design tools in MatLAB, C++, GhPython, and Python and demonstrated through cutting of expanded polystyrene foam design...

Simplified thermal fatigue evaluations using the GLOSS method

International Nuclear Information System (INIS)

Adinarayana, N.; Seshadri, R.

1996-01-01

The Generalized Local Stress Strain (GLOSS) method has been extended to include thermal effects in addition to mechanical loadings. The method, designated as Thermal-GLOSS, has been applied to several pressure component configuration of practical interest. The inelastic strains calculated by the Thermal-GLOSS method has been compared with the Molski-Glinka method, the Neuber formula and the inelastic finite element analysis results, and found to give consistently good estimates. This is pertinent to power plant equipment

The Effect of Muscle Fiber Direction on the Cut Surface Angle of Frozen Fish Muscular Tissue Cut by Bending Force

OpenAIRE

岡本, 清; 羽倉, 義雄; 鈴木, 寛一; 久保田, 清

1996-01-01

We have proposed a new cutting method named "Cryo-cutting" for frozen foodstuffs by applying a bending force instead of conventional cutting methods with band saw. This paper investigated the effect of muscle fiber angle (θf) to cut surface angle (θs) of frozen tuna muscular tissue at -70, -100 and -130°C for the purpose of evaluating the applicability of the cryo-cutting method to frozen fishes. The results were as follows : (1) There were two typical cutting patterns ("across the muscle fib...

Thermal energy storage apparatus, controllers and thermal energy storage control methods

Science.gov (United States)

Hammerstrom, Donald J.

2016-05-03

Thermal energy storage apparatus, controllers and thermal energy storage control methods are described. According to one aspect, a thermal energy storage apparatus controller includes processing circuitry configured to access first information which is indicative of surpluses and deficiencies of electrical energy upon an electrical power system at a plurality of moments in time, access second information which is indicative of temperature of a thermal energy storage medium at a plurality of moments in time, and use the first and second information to control an amount of electrical energy which is utilized by a heating element to heat the thermal energy storage medium at a plurality of moments in time.

The effect of cutting origin and organic plant growth regulator on the growth of Daun Ungu (Graptophyllum pictum) through stem cutting method

Science.gov (United States)

Pratama, S. P.; Yunus, A.; Purwanto, E.; Widyastuti, Y.

2018-03-01

Graptophyllum pictum is one of medical plants which has important chemical content to treat diseases. Leaf, bark and flower can be used to facilitate menstruation, treat hemorrhoid, constipation, ulcers, ulcers, swelling, and earache. G. pictum is difficult to propagated by seedling due to the long duration of seed formation, thusvegetative propagation is done by stem cutting. The aims of this study are to obtain optimum combination of cutting origin and organic plant growth regulator in various consentration for the growth of Daun Ungu through stem cutting method. This research was conducted at Research center for Medicinal Plant and Traditional DrugTanjungsari, Tegal Gede, Karanganyar in June to August 2016. Origin of cuttings and organic plant growth regulator were used as treatments factor. A completely randomized design (RAL) is used and data were analyzed by F test (ANOVA) with a confidence level of 95%. Any significant differences among treatment followed with Duncan test at a = 5%. The research indicates that longest root was resulted from the treatment of 0,5 ml/l of organic plant growth regulator. The treatment of 1 ml/l is able to increase the fresh and dry weight of root, treatment of 1,5 ml/l of organic plant growth regulator was able to increase the percentage of growing shoots. Treatment of base part as origin of cuttings increases the length, fresh weight and and dry weight of shoot, increase the number of leaves. Interaction treatment between 1 ml/l consentration of organic plant growth regulator and central part origin of cuttings is capable of increasing the leaf area, whereas treatment without organic plant growth regulator and base part as planting material affects the smallest leaf area.

Advanced cutting, welding and inspection methods for vacuum vessel assembly and maintenance

Energy Technology Data Exchange (ETDEWEB)

Jones, L. E-mail: jonesl@ipp.mgg.de; Alfile, J.-P.; Aubert, Ph.; Punshon, C.; Daenner, W.; Kujanpaeae, V.; Maisonnier, D.; Serre, M.; Schreck, G.; Wykes, M

2000-11-01

ITER requires a 316 l stainless steel, double-skinned vacuum vessel (VV), each shell being 60 mm thick. EFDA (European Fusion Development Agreement) is investigating methods to be used for performing welding and NDT during VV assembly and also cutting and re-welding for remote sector replacement, including the development of an Intersector Welding Robot (IWR) [Jones et al. This conference]. To reduce the welding time, distortions and residual stresses of conventional welding, previous work concentrated on CO{sub 2} laser welding and cutting processes [Jones et al. Proc. Symp. Fusion Technol., Marseilles, 1998]. NdYAG laser now provides the focus for welding of the rearside root and for completing the weld for overhead positions with multipass filling. Electron beam (E-beam) welding with local vacuum offers a single-pass for most of the weld depth except for overhead positions. Plasma cutting has shown the capability to contain the backside dross and preliminary work with NdYAG laser cutting has shown good results. Automated ultrasonic inspection of assembly welds will be improved by the use of a phased array probe system that can focus the beam for accurate flaw location and sizing. This paper describes the recent results of process investigations in this R and D programme, involving five European sites and forming part of the overall VV/blanket research effort [W. Daenner et al. This conference].

Plasma Arc Cutting Dimensional Accuracy Optimization employing the Parameter Design approach

Directory of Open Access Journals (Sweden)

Kechagias John

2017-01-01

Full Text Available Plasma Arc Cutting (PAC is a thermal manufacturing process used for metal plates cutting. This work experimentally investigates the influence of process parameters onto the dimensional accuracy performance of the plasma arc cutting process. The cutting parameters studied were cutting speed (mm/min, torch standoff distance (mm, and arc voltage (volts. Linear dimensions of a rectangular workpiece were measured after PAC cutting following the full factorial design experimental approach. For each one of the three process parameters, three parameter levels were used. Analysis of means (ANOM and analysis of variances (ANOVA were performed in order for the effect of each parameter on the leaner dimensional accuracy to be assessed.

Thermal conductivity measurements at cryogenic temperatures at LASA

International Nuclear Information System (INIS)

Broggi, F.; Pedrini, D.; Rossi, L.

1995-08-01

Here the improvement realised to have better control of the reference junction temperature and measurements carried out on Nb 3 Sn cut out from 2 different coils (named LASA3 and LASA5), showing the difference between the longitudinal and the transverse thermal conductivity, is described. Two different methods of data analysis are presented, the DAM (derivative approximated method) and the TCI (thermal conductivity integral. The data analysis for the tungsten and the LASA5 coil has been done according to the two methods showing that the TCI method with polynomial functions is not adequate to describe the thermal conductivity. Only a polynomial fit based on the TCI method but limited at a lower order than the nominal, when the data are well distributed along the range of measurements, can describe reasonably the thermal conductivity dependence with the temperature. Finally the measurements on a rod of BSCCO 2212 high T c superconductor are presented

Systems and Methods for Determining Water-Cut of a Fluid Mixture

KAUST Repository

Karimi, Muhammad Akram

2017-12-07

Provided in some embodiments are systems and methods for measuring the water content (or water-cut) of a fluid mixture. Provided in some embodiments is a water-cut sensor system that includes a helical T-resonator, a helical ground conductor, and a separator provided at an exterior of a cylindrical pipe. The helical T-resonator including a feed line, and a helical open shunt stub conductively coupled to the feed line. The helical ground conductor including a helical ground plane opposite the helical open shunt stub and a ground ring conductively coupled to the helical ground plane. The feed line overlapping at least a portion of the ground ring, and the separator disposed between the feed line and the portion of the ground ring overlapped by the feed line to electrically isolate the helical T-resonator from the helical ground conductor.

Development of connecting method for mechanically cut reinforced concrete blocks

International Nuclear Information System (INIS)

Nishiuchi, Tatsuo

2005-01-01

The purpose of the study is to develop a practical method of disposing and recycling in dismantled reinforced concrete structures. We have devised a new method in which mechanically cut reinforced concrete blocks are connected and they are reused as a structural beam. In this method, concrete blocks are connected with several steel bars and the connected surface is wrapped with a fiber sheet. We verified that the load capacity of renewal beams was considerably large as same as that of continuous structural beams on the basis of experimental as well as numerical analysis results. As far as construction cost of reinforced concrete walls are concerned, we demonstrated that the cost of this method is slightly lower than that of the plan to use new and recycle materials. (author)

Influences of Cutting Speed and Material Mechanical Properties on Chip Deformation and Fracture during High-Speed Cutting of Inconel 718

Directory of Open Access Journals (Sweden)

Bing Wang

2018-03-01

Full Text Available The paper aims to investigate the influences of material constitutive and fracture parameters in addition to cutting speed on chip formation during high-speed cutting of Inconel 718. Finite element analyses for chip formation are conducted with Johnson–Cook constitutive and fracture models. Meanwhile, experiments of high-speed orthogonal cutting are performed to verify the simulation results with cutting speeds ranging from 50 m/min to 7000 m/min. The research indicates that the chip morphology transforms from serrated to fragmented at the cutting speed of 7000 m/min due to embrittlement of the workpiece material under ultra-high cutting speeds. The parameter of shear localization sensitivity is put forward to describe the influences of material mechanical properties on serrated chip formation. The results demonstrate that the effects of initial yield stress and thermal softening coefficient on chip shear localization are much more remarkable than the other constitutive parameters. For the material fracture parameters, the effects of initial fracture strain and exponential factor of stress state on chip shear localization are more much prominent. This paper provides guidance for controlling chip formation through the adjustment of material mechanical properties and the selection of appropriate cutting parameters.

Influences of Cutting Speed and Material Mechanical Properties on Chip Deformation and Fracture during High-Speed Cutting of Inconel 718.

Science.gov (United States)

Wang, Bing; Liu, Zhanqiang; Hou, Xin; Zhao, Jinfu

2018-03-21

The paper aims to investigate the influences of material constitutive and fracture parameters in addition to cutting speed on chip formation during high-speed cutting of Inconel 718. Finite element analyses for chip formation are conducted with Johnson-Cook constitutive and fracture models. Meanwhile, experiments of high-speed orthogonal cutting are performed to verify the simulation results with cutting speeds ranging from 50 m/min to 7000 m/min. The research indicates that the chip morphology transforms from serrated to fragmented at the cutting speed of 7000 m/min due to embrittlement of the workpiece material under ultra-high cutting speeds. The parameter of shear localization sensitivity is put forward to describe the influences of material mechanical properties on serrated chip formation. The results demonstrate that the effects of initial yield stress and thermal softening coefficient on chip shear localization are much more remarkable than the other constitutive parameters. For the material fracture parameters, the effects of initial fracture strain and exponential factor of stress state on chip shear localization are more much prominent. This paper provides guidance for controlling chip formation through the adjustment of material mechanical properties and the selection of appropriate cutting parameters.

Multi-Criteria Analysis of Laser Cut Surface Characteristics in CO2 Laser Cutting of Stainless Steel

Directory of Open Access Journals (Sweden)

M. Radovanović

2015-06-01

Full Text Available In this paper an approach for multi-criteria analysis of laser cut surface characteristics using multi-criteria decision making (MCDM approach was presented. Laser cutting experiment was conducted based on Taguchi’s L27 experimental design by varying laser power, cutting speed, assist gas pressure and focus position at three levels. Multi-criteria analysis was performed by using the weighted aggregated sum product assessment (WASPAS method while considering burr height, drag line separation, depth of separation line, surface roughness and perpendicularity of the cut as assessment criteria. Based on conducted experimental investigation the MCDM model with 27 alternatives (laser cuts and five criteria was developed. The relative importance of criteria was determined by using pair-wise comparison matrix and geometric mean method of the analytic hierarchy process (AHP method.

α-Cut method based importance measure for criticality analysis in fuzzy probability – Based fault tree analysis

International Nuclear Information System (INIS)

Purba, Julwan Hendry; Sony Tjahyani, D.T.; Widodo, Surip; Tjahjono, Hendro

2017-01-01

Highlights: •FPFTA deals with epistemic uncertainty using fuzzy probability. •Criticality analysis is important for reliability improvement. •An α-cut method based importance measure is proposed for criticality analysis in FPFTA. •The α-cut method based importance measure utilises α-cut multiplication, α-cut subtraction, and area defuzzification technique. •Benchmarking confirm that the proposed method is feasible for criticality analysis in FPFTA. -- Abstract: Fuzzy probability – based fault tree analysis (FPFTA) has been recently developed and proposed to deal with the limitations of conventional fault tree analysis. In FPFTA, reliabilities of basic events, intermediate events and top event are characterized by fuzzy probabilities. Furthermore, the quantification of the FPFTA is based on fuzzy multiplication rule and fuzzy complementation rule to propagate uncertainties from basic event to the top event. Since the objective of the fault tree analysis is to improve the reliability of the system being evaluated, it is necessary to find the weakest path in the system. For this purpose, criticality analysis can be implemented. Various importance measures, which are based on conventional probabilities, have been developed and proposed for criticality analysis in fault tree analysis. However, not one of those importance measures can be applied for criticality analysis in FPFTA, which is based on fuzzy probability. To be fully applied in nuclear power plant probabilistic safety assessment, FPFTA needs to have its corresponding importance measure. The objective of this study is to develop an α-cut method based importance measure to evaluate and rank the importance of basic events for criticality analysis in FPFTA. To demonstrate the applicability of the proposed measure, a case study is performed and its results are then benchmarked to the results generated by the four well known importance measures in conventional fault tree analysis. The results

Analyzing the effect of tool edge radius on cutting temperature in micro-milling process

Science.gov (United States)

Liang, Y. C.; Yang, K.; Zheng, K. N.; Bai, Q. S.; Chen, W. Q.; Sun, G. Y.

2010-10-01

Cutting heat is one of the important physical subjects in the cutting process. Cutting heat together with cutting temperature produced by the cutting process will directly have effects on the tool wear and the life as well as on the workpiece processing precision and surface quality. The feature size of the workpiece is usually several microns. Thus, the tiny changes of cutting temperature will affect the workpiece on the surface quality and accuracy. Therefore, cutting heat and temperature generated in micro-milling will have significantly different effect than the one in the traditional tools cutting. In this paper, a two-dimensional coupled thermal-mechanical finite element model is adopted to determine thermal fields and cutting temperature during the Micro-milling process, by using software Deform-2D. The effect of tool edge radius on effective stress, effective strain, velocity field and cutting temperature distribution in micro-milling of aluminum alloy Al2024-T6 were investigated and analyzed. Also, the transient cutting temperature distribution was simulated dynamically. The simulation results show that the cutting temperature in Micro-milling is lower than those occurring in conventional milling processes due to the small loads and low cutting velocity. With increase of tool edge radius, the maximum temperature region gradually occurs on the contact region between finished surfaced and flank face of micro-cutter, instead of the rake face or the corner of micro-cutter. And this phenomenon shows an obvious size effect.

Calculation of chiral determinants and multiloop amplitudes by cutting and sewing method

International Nuclear Information System (INIS)

Losev, A.

1989-01-01

Functional integrals over fermions on open Riemann surfaces are determined up to a multiplicative constant by conservation laws. Using a cutting and sewing method these constants are found. Multiloop statsums and amplitudes as a product of anomaly-free expressions in Schottky parametrization and statsums on spheres are obtained. 5 refs

Study of heat generation and cutting force according to minimization of grain size (500 nm to 180 nm) of WC ball endmill using FEM

Science.gov (United States)

Byeon, J. H.; Ahmed, F.; Ko, T. J.; lee, D. K.; Kim, J. S.

2018-03-01

As the industry develops, miniaturization and refinement of products are important issues. Precise machining is required for cutting, which is a typical method of machining a product. The factor determining the workability of the cutting process is the material of the tool. Tool materials include carbon tool steel, alloy tool steel, high-speed steel, cemented carbide, and ceramics. In the case of a carbide material, the smaller the particle size, the better the mechanical properties with higher hardness, strength and toughness. The specific heat, density, and thermal diffusivity are also changed through finer particle size of the material. In this study, finite element analysis was performed to investigate the change of heat generation and cutting power depending on the physical properties (specific heat, density, thermal diffusivity) of tool material. The thermal conductivity coefficient was obtained by measuring the thermal diffusivity, specific heat, and density of the material (180 nm) in which the particle size was finer and the particle material (0.05 μm) in the conventional size. The coefficient of thermal conductivity was calculated as 61.33 for 180nm class material and 46.13 for 0.05μm class material. As a result of finite element analysis using this value, the average temperature of exothermic heat of micronized particle material (180nm) was 532.75 °C and the temperature of existing material (0.05μm) was 572.75 °C. Cutting power was also compared but not significant. Therefore, if the thermal conductivity is increased through particle refinement, the surface power can be improved and the tool life can be prolonged by lowering the temperature generated in the tool during machining without giving a great influence to the cutting power.

Comparison between ASHRAE and ISO thermal transmittance calculation methods

DEFF Research Database (Denmark)

Blanusa, Petar; Goss, William P.; Roth, Hartwig

2007-01-01

is proportional to the glazing/frame sightline distance that is also proportional to the total glazing spacer length. An example calculation of the overall heat transfer and thermal transmittance (U-value or U-factor) using the two methods for a thermally broken, aluminum framed slider window is presented....... The fenestration thermal transmittance calculations analyses presented in this paper show that small differences exist between the calculated thermal transmittance values produced by the ISO and ASHRAE methods. The results also show that the overall thermal transmittance difference between the two methodologies...... decreases as the total window area (glazing plus frame) increases. Thus, the resulting difference in thermal transmittance values for the two methods is negligible for larger windows. This paper also shows algebraically that the differences between the ISO and ASHRAE methods turn out to be due to the way...

Quantitative Method to Measure Thermal Conductivity of One-Dimensional Nanostructures Based on Scanning Thermal Wave Microscopy

Energy Technology Data Exchange (ETDEWEB)

Park, Kyung Bae; Chung, Jae Hun; Hwang, Gwang Seok; Jung, Eui Han; Kwon, Oh Myoung [Korea University, Seoul (Korea, Republic of)

2014-12-15

We present a method to quantitatively measure the thermal conductivity of one-dimensional nanostructures by utilizing scanning thermal wave microscopy (STWM) at a nanoscale spatial resolution. In this paper, we explain the principle for measuring the thermal diffusivity of one-dimensional nanostructures using STWM and the theoretical analysis procedure for quantifying the thermal diffusivity. The SWTM measurement method obtains the thermal conductivity by measuring the thermal diffusivity, which has only a phase lag relative to the distance corresponding to the transferred thermal wave. It is not affected by the thermal contact resistances between the heat source and nanostructure and between the nanostructure and probe. Thus, the heat flux applied to the nanostructure is accurately obtained. The proposed method provides a very simple and quantitative measurement relative to conventional measurement techniques.

Effect of baffle spacing and baffle cut on thermal-hydraulic characteristics of the fluid flow

Science.gov (United States)

Chernyateva, R. R.

2018-01-01

This article presents the results of investigations of the influence of baffle spacing and baffle cut on the size of dead zone formed near the cross baffles using numerical simulation methods. It is showed the structure of an additional baffle plate which can be used to reduce the dead zone and smoother flow distribution over the cross section.

New oxide-composite coatings for difficult metal-cutting tasks

International Nuclear Information System (INIS)

Westphal, H.; Berg, H. van den; Sottke, V.; Tabersky, R.

2001-01-01

The changes in today's metal working technology are driven by increasing cutting speeds, heavy/hard machining and an enormous amount by changes in work piece materials. These applications are asking for more tailor made cutting tool solutions. Together with the well established multi component coating technology a new approach of composite coatings is giving solutions for the tough demands of the cutting tool market. In this paper is presented composite coatings of AI 2 O 3 /ZrO-2/TiO x made by CVD. The coating is like high performance oxide ceramics for cutting applications. The coating is used in combination with MT CVD coatings and different carbide substrates. The CVD coating has optimum stress for cutting applications, low friction and very high thermal isolation. The outstanding performance of this coating is demonstrated in different applications. (author)

Computer-aided methods of determining thyristor thermal transients

International Nuclear Information System (INIS)

Lu, E.; Bronner, G.

1988-08-01

An accurate tracing of the thyristor thermal response is investigated. This paper offers several alternatives for thermal modeling and analysis by using an electrical circuit analog: topological method, convolution integral method, etc. These methods are adaptable to numerical solutions and well suited to the use of the digital computer. The thermal analysis of thyristors was performed for the 1000 MVA converter system at the Princeton Plasma Physics Laboratory. Transient thermal impedance curves for individual thyristors in a given cooling arrangement were known from measurements and from manufacturer's data. The analysis pertains to almost any loading case, and the results are obtained in a numerical or a graphical format. 6 refs., 9 figs

Modeling of the Cutting Forces in Turning Process Using Various Methods of Cooling and Lubricating: An Artificial Intelligence Approach

Directory of Open Access Journals (Sweden)

Djordje Cica

2013-01-01

Full Text Available Cutting forces are one of the inherent phenomena and a very significant indicator of the metal cutting process. The work presented in this paper is an investigation of the prediction of these parameters in turning using soft computing techniques. During the experimental research focus is placed on the application of various methods of cooling and lubricating of the cutting zone. On this occasion were used the conventional method of cooling and lubricating, high pressure jet assisted machining, and minimal quantity lubrication technique. The data obtained by experiment are used to create two different models, namely, artificial neural network and adaptive networks based fuzzy inference systems for prediction of cutting forces. Furthermore, both models are compared with the experimental data and results are indicated.

OPTIMASI PARAMETER MESIN LASER CUTTING TERHADAP KEKASARAN DAN LAJU PEMOTONGAN PADA SUS 316L MENGGUNAKAN TAGUCHI GREY RELATIONAL ANALYSIS METHOD

Directory of Open Access Journals (Sweden)

Rakasita R

2016-06-01

Full Text Available Optimasi parameter adalah teknik yang digunakan pada proses manufaktur untuk menghasilkan produk terbaik. Penelitian ini bertujuan untuk mengoptimasi parameter CNC laser cutting, yaitu titik fokus sinar laser, tekanan gas cutting dan cutting speed untuk mengurangi variasi terhadap respon kekasaran dan laju pemotongan pada material SUS 316L. Masing-masing parameter memiliki 3 level dan pada penelitian ini menggunakan matriks orthogonal L9 (34. Metode ANOVA dan Taguchi digunakan untuk menganalisis data hasil percobaan. Optimasi kekasaran minimum permukaan dan laju pemotongan maksimum pada proses laser cutting dilakukan dengan menggunakan Grey relational analysis. Eksperimen konfirmasi digunakan untuk membuktikan hasil optimal yang telah didapatkan dari metode Taguchi Grey relational analysis. Hasil eksperimen menunjukkan bahwa Taguchi Grey relational analysis efektif digunakan untuk mengoptimasi parameter pemesinan pada laser cutting dengan multi respon.   Abstract Parameter optimization is used in manufacturing as an indicator to produce the best manufacturing product. This paper studies an optimization parameters of CNC laser cutting such as focus of laser beam, pressure cutting gases and cutting speed for reducing variation of surface roughness and cutting rate on material SUS 316L. Based on L9(34 orthogonal array parameters, it is analized using ANOVA based on Taguchi method. In order to optimaze the minimum surface roughness and maximum cutting rate in laser cutting process, it is used Grey relational analysis. The confirmation experiments used to validate the optimal results that has done by Taguchi method. The results show that the Taguchi Grey relational analysis is being effective to optimize the machining parameters for laser cutting process with two responses.

A four-probe thermal transport measurement method for nanostructures

Energy Technology Data Exchange (ETDEWEB)

Kim, Jaehyun; Ou, Eric; Sellan, Daniel P.; Shi, Li, E-mail: lishi@mail.utexas.edu [Department of Mechanical Engineering, The University of Texas at Austin, Austin, Texas 78712 (United States)

2015-04-15

Several experimental techniques reported in recent years have enabled the measurement of thermal transport properties of nanostructures. However, eliminating the contact thermal resistance error from the measurement results has remained a critical challenge. Here, we report a different four-probe measurement method that can separately obtain both the intrinsic thermal conductance and the contact thermal resistance of individual nanostructures. The measurement device consists of four microfabricated, suspended metal lines that act as resistive heaters and thermometers, across which the nanostructure sample is assembled. The method takes advantage of the variation in the heat flow along the suspended nanostructure and across its contacts to the four suspended heater and thermometer lines, and uses sixteen sets of temperature and heat flow measurements to obtain nine of the thermal resistances in the measurement device and the nanostructure sample, including the intrinsic thermal resistance and the two contact thermal resistances to the middle suspended segment of the nanostructure. Two single crystalline Si nanowires with different cross sections are measured in this work to demonstrate the effectiveness of the method. This four-probe thermal transport measurement method can lead to future discoveries of unique size-dependent thermal transport phenomena in nanostructures and low-dimensional materials, in addition to providing reliable experimental data for calibrating theoretical models.

A four-probe thermal transport measurement method for nanostructures

International Nuclear Information System (INIS)

Kim, Jaehyun; Ou, Eric; Sellan, Daniel P.; Shi, Li

2015-01-01

Several experimental techniques reported in recent years have enabled the measurement of thermal transport properties of nanostructures. However, eliminating the contact thermal resistance error from the measurement results has remained a critical challenge. Here, we report a different four-probe measurement method that can separately obtain both the intrinsic thermal conductance and the contact thermal resistance of individual nanostructures. The measurement device consists of four microfabricated, suspended metal lines that act as resistive heaters and thermometers, across which the nanostructure sample is assembled. The method takes advantage of the variation in the heat flow along the suspended nanostructure and across its contacts to the four suspended heater and thermometer lines, and uses sixteen sets of temperature and heat flow measurements to obtain nine of the thermal resistances in the measurement device and the nanostructure sample, including the intrinsic thermal resistance and the two contact thermal resistances to the middle suspended segment of the nanostructure. Two single crystalline Si nanowires with different cross sections are measured in this work to demonstrate the effectiveness of the method. This four-probe thermal transport measurement method can lead to future discoveries of unique size-dependent thermal transport phenomena in nanostructures and low-dimensional materials, in addition to providing reliable experimental data for calibrating theoretical models

Gas Analysis and Control Methods for Thermal Batteries

Science.gov (United States)

2013-09-01

when using highly efficient microporous thermal insulation packages. An easily implemented method of H2 gas removal from vendor thermal batteries is... microporous thermal insulation packages (1, 4, 5) or reduce volume requirements significantly. More rigorous gas control methods combined with...measured from the DCM pressures and known internal volumes of the 3 GHS that were measured using the ideal gas law with a 10-cc internal volume SS

Quality Analysis of Cutting Steel Using Laser

Directory of Open Access Journals (Sweden)

Vladislav Markovič

2013-02-01

Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

Quality Analysis of Cutting Steel Using Laser

Directory of Open Access Journals (Sweden)

Vladislav Markovič

2012-12-01

Full Text Available The article explores the quality dependence of the edge surface of steel C45 LST EN 10083-1 obtained cutting the material using laser on different cutting regimes and variations in the thickness of trial steel. The paper presents the influence of the main modes of laser cutting equipment Trulaser 3030, including cutting speed, pressure, angle and the thickness of the surface on the quality characteristics of the sample. The quality of the edge after laser cutting is the most important indicator influencing such technological spread in industry worldwide. Laser cutting is the most popular method of material cutting. Therefore, the article focuses on cutting equipment, cutting defects and methods of analysis. Research on microstructure, roughness and micro-toughness has been performed with reference to edge samples. At the end of the publication, conclusions are drawn.Article in Lithuanian

Identification of the critical depth-of-cut through a 2D image of the cutting region resulting from taper cutting of brittle materials

Science.gov (United States)

Gu, Wen; Zhu, Zhiwei; Zhu, Wu-Le; Lu, Leyao; To, Suet; Xiao, Gaobo

2018-05-01

An automatic identification method for obtaining the critical depth-of-cut (DoC) of brittle materials with nanometric accuracy and sub-nanometric uncertainty is proposed in this paper. With this method, a two-dimensional (2D) microscopic image of the taper cutting region is captured and further processed by image analysis to extract the margin of generated micro-cracks in the imaging plane. Meanwhile, an analytical model is formulated to describe the theoretical curve of the projected cutting points on the imaging plane with respect to a specified DoC during the whole cutting process. By adopting differential evolution algorithm-based minimization, the critical DoC can be identified by minimizing the deviation between the extracted margin and the theoretical curve. The proposed method is demonstrated through both numerical simulation and experimental analysis. Compared with conventional 2D- and 3D-microscopic-image-based methods, determination of the critical DoC in this study uses the envelope profile rather than the onset point of the generated cracks, providing a more objective approach with smaller uncertainty.

Nanoscale thermal transport: Theoretical method and application

Science.gov (United States)

Zeng, Yu-Jia; Liu, Yue-Yang; Zhou, Wu-Xing; Chen, Ke-Qiu

2018-03-01

With the size reduction of nanoscale electronic devices, the heat generated by the unit area in integrated circuits will be increasing exponentially, and consequently the thermal management in these devices is a very important issue. In addition, the heat generated by the electronic devices mostly diffuses to the air in the form of waste heat, which makes the thermoelectric energy conversion also an important issue for nowadays. In recent years, the thermal transport properties in nanoscale systems have attracted increasing attention in both experiments and theoretical calculations. In this review, we will discuss various theoretical simulation methods for investigating thermal transport properties and take a glance at several interesting thermal transport phenomena in nanoscale systems. Our emphasizes will lie on the advantage and limitation of calculational method, and the application of nanoscale thermal transport and thermoelectric property. Project supported by the Nation Key Research and Development Program of China (Grant No. 2017YFB0701602) and the National Natural Science Foundation of China (Grant No. 11674092).

Performance Testing of Cutting Fluids

DEFF Research Database (Denmark)

Belluco, Walter

The importance of cutting fluid performance testing has increased with documentation requirements of new cutting fluid formulations based on more sustainable products, as well as cutting with minimum quantity of lubrication and dry cutting. Two sub-problems have to be solved: i) which machining...... tests feature repeatability, reproducibility and sensitivity to cutting fluids, and ii) to what extent results of one test ensure relevance to a wider set of machining situations. The present work is aimed at assessing the range of validity of the different testing methods, investigating correlation...... within the whole range of operations, materials, cutting fluids, operating conditions, etc. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping, and with respect to tool life, cutting forces, chip formation and product quality (dimensional accuracy and surface integrity...

Benefits of explosive cutting for nuclear-facility applications

International Nuclear Information System (INIS)

Hazelton, R.F.; Lundgren, R.A.; Allen, R.P.

1981-06-01

The study discussed in this report was a cost/benefit analysis to determine: (1) whether explosive cutting is cost effective in comparison with alternative metal sectioning methods and (2) whether explosive cutting would reduce radiation exposure or provide other benefits. Two separate approaches were pursued. The first was to qualitatively assess cutting methods and factors involved in typical sectioning cases and then compare the results for the cutting methods. The second was to prepare estimates of work schedules and potential radiation exposures for candidate sectioning methods for two hypothetical, but typical, sectioning tasks. The analysis shows that explosive cutting would be cost effective and would also reduce radiation exposure when used for typical nuclear facility sectioning tasks. These results indicate that explosive cutting should be one of the principal cutting methods considered whenever steel or similar metal structures or equipment in a nuclear facility are to be sectioned for repair or decommissioning. 13 figures, 7 tables

Aspects of plasma arc cutting process in the AISI 321 type stainless steel

International Nuclear Information System (INIS)

Souza Barros, I. de.

1985-01-01

Some aspects of plasma arc cutting process in the AISI321 stainless steel, used in nuclear industry, are analysed. The maximum values of the velocity of cutting and, the minimum quantity of energy per unit of length necesary for the plasma were determined. The localization of irregularities in the cut surface in function of the velocity of cutting was investigated. The cut surfaces were evaluated by surface roughness, using as measurement parameter, the distance between the sharpest salience and the deepest reentrance of the sample profile. The width of layer from thermal action of the plasma was influenced by the velocity of cutting. (Author) [pt

Method for 3D noncontact measurements of cut trees package area

Science.gov (United States)

Knyaz, Vladimir A.; Vizilter, Yuri V.

2001-02-01

Progress in imaging sensors and computers create the background for numerous 3D imaging application for wide variety of manufacturing activity. Many demands for automated precise measurements are in wood branch of industry. One of them is the accurate volume definition for cut trees carried on the truck. The key point for volume estimation is determination of the front area of the cut tree package. To eliminate slow and inaccurate manual measurements being now in practice the experimental system for automated non-contact wood measurements is developed. The system includes two non-metric CCD video cameras, PC as central processing unit, frame grabbers and original software for image processing and 3D measurements. The proposed method of measurement is based on capturing the stereo pair of front of trees package and performing the image orthotranformation into the front plane. This technique allows to process transformed image for circle shapes recognition and calculating their area. The metric characteristics of the system are provided by special camera calibration procedure. The paper presents the developed method of 3D measurements, describes the hardware used for image acquisition and the software realized the developed algorithms, gives the productivity and precision characteristics of the system.

Cross cutting CFD support to innovative reactor design

International Nuclear Information System (INIS)

Roelofs, Ferry

2009-01-01

Several innovative technologies are under consideration in the world for nuclear energy production. The considered reactor systems apply either gas, sodium, lead, lead-bismuth, supercritical water, or molten salt as coolant. Therefore, methods shall be developed to determine the viability of such systems, but also to support the design of these innovative reactor systems. Computational Fluid Dynamics (CFD) is becoming more and more integrated in the daily practice of thermal-hydraulics researchers and designers. Therefore, it is very important to develop modelling approaches for the application of CFD to the specific requirements for innovative reactors. As many of these innovative reactor designs under consideration are operated using other coolants than water, one has to be careful in adopting methods which are developed for water as a coolant. Cross-cutting CFD challenges, methods and applications are presented for innovative reactors. (author)

Development of cutting techniques of steel pipe by wire sawing

International Nuclear Information System (INIS)

Kamiyama, Yoshinori; Inai, Shinsuke

2004-01-01

A cutting method has a high cutting efficiency and enable cutting in safe. A wire saw cutting method is used for dismantling of massive concrete structures such as nuclear power plants with an effective and safe mean. In the case of dismantling of structures with multiple pipes installed at these facilities, an effective method is also demanded. If a wire saw method to remotely cut target objects in a large block in bulk is applicable, it will be expected an effective dismantling work under severe conditions with radioactivity. Although the wire saw method has adaptability for any shapes of cutting target objects and is widely adopted in dismantling of concrete constructs, it has few actual achievements in dismantling of steel structures such as steel pipe bundle. This study aims to verify its cutting characteristics and adaptability as a cutting method by conducting a cutting basic test to develop a diamond wire saw method to efficiently cut constructs with multiple pipes in a bundle. The test proved that a wire saw cutting method apply to dismantle structures with steel pipe bundle. A wire saw for metal cutting is adaptable in dismantling of bundle of thick carbon steel and stainless steel pipes. And also a wire saw for concrete cutting is adaptable in dismantling of pipe bundle structure with a mortar. (author)

Anisotropy in thermal conductivity of graphite flakes–SiC_p/matrix composites: Implications in heat sinking design for thermal management applications

International Nuclear Information System (INIS)

Molina, J.M.; Louis, E.

2015-01-01

Within the frame of heat dissipation for electronics, a very interesting family of anisotropic composite materials, fabricated by liquid infiltration of a matrix into preforms of oriented graphite flakes and SiC particles, has been recently proposed. Aiming to investigate the implications of the inherent anisotropy of these composites on their thermal conductivity, and hence on their potential applications, materials with matrices of Al–12 wt.% Si alloy and epoxy polymer have been fabricated. Samples have been cut at a variable angle with respect to the flakes plane and thermal conductivity has been measured by means of two standard techniques, namely, steady state technique and laser flash method. Experimental results are presented and discussed in terms of current models, from which important technological implications for heat sinking design can be derived. - Highlights: • Anisotropy in thermal conductivity of graphite flakes-based composites is evaluated. • Samples are cut in a direction forming a variable angle with the oriented flakes. • For angles 0° and 90°, thermal conductivity does not depend on sample geometry. • For intermediate angles, thermal conductivity strongly depends on sample geometry. • “Thin” samples must be thicker than 600 μm, “thick” samples must be encapsulated.

Feasibility Study of Cryogenic Cutting Technology by Using a Computer Simulation and Manufacture of Main Components for Cryogenic Cutting System

International Nuclear Information System (INIS)

Kim, Sung Kyun; Lee, Dong Gyu; Lee, Kune Woo; Song, Oh Seop

2009-01-01

Cryogenic cutting technology is one of the most suitable technologies for dismantling nuclear facilities due to the fact that a secondary waste is not generated during the cutting process. In this paper, the feasibility of cryogenic cutting technology was investigated by using a computer simulation. In the computer simulation, a hybrid method combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used. And also, a penetration depth equation, for the design of the cryogenic cutting system, was used and the design variables and operation conditions to cut a 10 mm thickness for steel were determined. Finally, the main components of the cryogenic cutting system were manufactures on the basis of the obtained design variables and operation conditions.

Experimental improvement of the technology of cutting of high-pressure hoses with metal braid on hand cutting machine

OpenAIRE

Karpenko, Mykola; Bogdevicius, Marijonas; Prentkovskis, Olegas

2016-01-01

In the article the review of the problem of improvement of technology of high pressure hoses cutting on the hand cutting machines is analyzed. Different methods of cutting of high pressure hoses into the billets are overviewed and the quality of edge cuts of hoses is analyzed. The comparison of treatment on automatic cutting machines and on hand cutting machines is carried out. Different experimental techniques of improvement of the quality of edges cutting of high pressure hoses are prese...

Thermal stresses in long prisms by relaxation methods

International Nuclear Information System (INIS)

Cummins, J.D.

1959-07-01

A general method is presented for calculating the elastic thermal stresses in long prisms which are producing heat and are not solvable by simple analytical methods. The problem of an inverted lattice i.e. an hexagonal coolant passage surrounded by hexagonal fuel elements is considered and the temperature and principal thermal stress distributions evaluated for the particular case of 20% coolant. The maximum thermal stress for this type of fuel element is about the same as the maximum thermal stress in a cylindrical fuel element surrounded by a sea of coolant assuming the existence of the same maximum temperature drop and material properties. (author)

Thermal stresses in long prisms by relaxation methods

Energy Technology Data Exchange (ETDEWEB)

Cummins, J D [Atomic Energy Establishment, Winfrith, Dorchester, Dorset (United Kingdom)

1959-07-15

A general method is presented for calculating the elastic thermal stresses in long prisms which are producing heat and are not solvable by simple analytical methods. The problem of an inverted lattice i.e. an hexagonal coolant passage surrounded by hexagonal fuel elements is considered and the temperature and principal thermal stress distributions evaluated for the particular case of 20% coolant. The maximum thermal stress for this type of fuel element is about the same as the maximum thermal stress in a cylindrical fuel element surrounded by a sea of coolant assuming the existence of the same maximum temperature drop and material properties. (author)

[Efficacy on chronic obstructive pulmonary disease at stable stage treated with cutting method and western medication].

Science.gov (United States)

Xu, Jian-hua; Xu, Bin; Deng, Yan-qing

2014-10-01

To compare the difference in clinical efficacy on chronic obstructive pulmonary disease (COPD) at stable stage in the patients among the combined therapy of cutting method and western medication (combined therapy), simple cutting method and simple western medication. One hundred and twenty cases of COPD were randomized into three groups, 40 cases in each one. In the cutting method group, for excessive phlegm pattern/syndrome, Feishu (BL 13), Danzhong (CV 17), Dingchuan (EX-B 1) and Yuji (LU 10) were selected as the main acupoints, and Lieque (LU 7) and Pianli (LI 6) were as the supplementary acupoints. For the pattern/syndrome of failure to consolidate kidney primary, Shenshu (BL 23), Pishu (BL 20), Guanyuan (CV 4) and Yuji (LU 10) were selected as main acupoints, and Jueyinshu (BL 14) and Zusanli (ST 36) were as the supplementary acupoint. Three acupoints were selected alternatively in each treatment and the cutting method was applied once every 10 days. Three treatments made one session. Two sessions of treatment were required. In the western medication group, salbutamol sulfate aerosol, one press (200 μg/press) was used each night, as well as salmeterol xinafoate and fluticasone propionate powder for inhalation, one inhalation each night. The treatment of 1 month made one session. Two sessions were required. In the combined therapy group, the cutting method and western medication were applied in combination. The results of clinical symptom score, lung function test, arterial blood gas analysis, degree of inflation as well as clinical efficacy were observed before and after treatment in each group. Except the degree of lung inflation, the clinical symptom score, indices of lung function test, partial pressure of arterial blood gas (PaO2) and partial pressure of carbon dioxide (PaCO2) were all obviously improved after treatment as compared with those before treatment in each group (all Psyndrome differentiation and the combined therapy with western medication

Parametric studies of cutting zircaloy-2 sheets with a laser beam

International Nuclear Information System (INIS)

Ghosh, S.; Badgujar, B.P.; Goswami, G.L.

1996-01-01

The highly reactive and pyrophoric nature of zirconium alloys limits the use of conventional thermal sources (e.g., plasma arc cutting, oxygen flame cutting, etc.) for the cutting and drilling of these alloys. In this context, a highly coherent laser beam provides a good alternative for the cutting and drilling. In the present paper, laser beam cutting of zircaloy-2 sheets of 1.1 mm and 0.74 mm thickness is performed using a 300 W average power pulsed Nd:YAG laser. Pulse energy, pulse repetition rate, nozzle gap, gas pressure and cutting speed were varied to give different laser cutting conditions. Metallographic study of the cut surfaces showed the presence of transformed beta phase in the heat affected zone (HAZ) near the cut surface. The microhardness value across the cut surface was also measured. It showed a gradual increase in microhardness from the base metal (160 VHN) towards the HAZ having a maximum value of 365 VHN. The results of parametric studies of the cutting indicated that, with proper selection of process parameters, very narrow cuts can be easily made in zircaloy-2 using a pulsed Nd:YAG laser with a saving in material and at a much faster rate than alternative processes such as plasma arc cutting and oxygen flame cutting

Heat transfer characteristics in a channel fitted with zigzag-cut baffles

Energy Technology Data Exchange (ETDEWEB)

Nuntadusit, Chayut; Waehayee, Makatar [Prince of Songkla University, Hat Yai (Thailand); Piya, Ibroheng [Princess of Naradhiwas University, Naradhiwas (Thailand); Eiamsa-ard, Smith [Mahanakorn University of Technology, Bangkok (Thailand)

2015-06-15

The heat transfer characteristics were experimentally investigated in a wind channel with different types of cut baffles for heat transfer augmentation. The aim of using zigzag-cut baffles is to create 3D flow structure behind the baffles instead of transverse vortex flow leading to enhance heat transfer. In this study, 4 types of baffles were examined; conventional baffle (Rectangular cross section with no cut), baffle with rectangular zigzag-cut, baffle with triangle zigzag-cut at 45 degree and at 90 degree. All of the baffles have the same height at H = 15 mm and flow blocking area. In the experiment, the row of seven baffles was attached on the inner surface of wind channel. The effects of pitch spacing length were also investigated at baffle pitch distance P/H = 4, 6 and 8 (H: Height of baffle). The experiments were performed at constant Reynolds number (Re) of 20000. The heat transfer patterns via Thermochromic liquid crystal sheet were visualized and recorded with a digital camera. The recorded images were then analyzed with image processing technique to obtain the distribution of Nusselt number. The flow characteristics pass through the baffles were also numerically studied with CFD simulation for understanding the heat transfer characteristics. The friction losses were measured to evaluate the thermal performance for each baffle. It was found that the baffle with rectangular zigzag-cut gives the best thermal performance due to heat transfer augmentation in upstream and downstream side of baffle.

Cutting work in thick section cryomicrotomy.

Science.gov (United States)

Saubermann, A J; Riley, W D; Beeuwkes, R

1977-09-01

The forces during cryosectioning were measured using miniature strain gauges attached to a load cell fitted to the drive arm of the Porter-Blum MT-2 cryomicrotome. Work was calculated and the data normalized to a standard (1 mm X 1 mm X 0.5 micrometer) section. Thermal energy generated was also calculated. Five parameters were studied: cutting angle, thickness, temperature, hardness, and block shape. Force patterns could be divided into three major groups thought to represent cutting (Type I), large fracture planes greater than 10 micrometer in length (Type II), and small fracture planes less than 10 micrometer in length (Type III). Type I and Type II produced satisfactory sections. Work in cutting ranged from an average of 78.4 muJ to 568.8 muJ. Cutting angle and temperature had the greatest effect on sectioning. Heat generated would be sufficient to cause through-section melting for 0.5 micrometer thick sections assuming the worst possible case, namely that all heat went into the section without loss. Presence of a Type II pattern (large fracture pattern) is thought to be presumptive evidence against thawing.

Development of thermal fatigue evaluation methods of piping systems

International Nuclear Information System (INIS)

Kasahara, Naoto; Itoh, Takamoto; Okazaki, Masakazu; Okuda, Yukihiko; Kamaya, Masayuki; Nakamura, Akira; Nakamura, Hitoshi; Machida, Hideo; Matsumoto, Masaaki

2013-01-01

Nuclear piping has various kinds of thermal fatigue failure modes. Main causes of thermal loads are structural responses to fluid temperature changes during plant operation. These phenomena have complex mechanisms and so many patterns, that their problems still occur even though well-known issues. To prevent thermal fatigue due to above thermal loads, the JSME guideline is adopted. Both thermal load and fatigue failure mechanism have been investigated and summarized into the knowledgebase. Based on above knowledge, improved methods for the JSME guideline and Numerical simulation methods for thermal fatigue evaluation were studied. Furthermore, probabilistic failure analysis approach with main influence parameters were investigated to be applied for the plant system safety. (author)

High-Power Laser Cutting of Steel Plates: Heat Affected Zone Analysis

Directory of Open Access Journals (Sweden)

Imed Miraoui

2016-01-01

Full Text Available The thermal effect of CO2 high-power laser cutting on cut surface of steel plates is investigated. The effect of the input laser cutting parameters on the melted zone depth (MZ, the heat affected zone depth (HAZ, and the microhardness beneath the cut surface is analyzed. A mathematical model is developed to relate the output process parameters to the input laser cutting parameters. Three input process parameters such as laser beam diameter, cutting speed, and laser power are investigated. Mathematical models for the melted zone and the heat affected zone depth are developed by using design of experiment approach (DOE. The results indicate that the input laser cutting parameters have major effect on melted zone, heat affected zone, and microhardness beneath cut surface. The MZ depth, the HAZ depth, and the microhardness beneath cut surface increase as laser power increases, but they decrease with increasing cutting speed. Laser beam diameter has a negligible effect on HAZ depth but it has a remarkable effect on MZ depth and HAZ microhardness. The melted zone depth and the heat affected zone depth can be reduced by increasing laser cutting speed and decreasing laser power and laser beam diameter.

Anisotropy in thermal conductivity of graphite flakes–SiC{sub p}/matrix composites: Implications in heat sinking design for thermal management applications

Energy Technology Data Exchange (ETDEWEB)

Molina, J.M., E-mail: jmmj@ua.es [Instituto Universitario de Materiales de Alicante, Universidad de Alicante, Ap. 99, E-03080 Alicante (Spain); Departamento de Física Aplicada, Universidad de Alicante, Ap. 99, E-03080 Alicante (Spain); Departamento de Química Inorgánica, Universidad de Alicante, Ap. 99, | E-03080 Alicante (Spain); Louis, E. [Instituto Universitario de Materiales de Alicante, Universidad de Alicante, Ap. 99, E-03080 Alicante (Spain); Departamento de Física Aplicada, Universidad de Alicante, Ap. 99, E-03080 Alicante (Spain); Unidad Asociada del Consejo Superior de Investigaciones Científicas, Universidad de Alicante, Ap. 99, | E-03080 Alicante (Spain)

2015-11-15

Within the frame of heat dissipation for electronics, a very interesting family of anisotropic composite materials, fabricated by liquid infiltration of a matrix into preforms of oriented graphite flakes and SiC particles, has been recently proposed. Aiming to investigate the implications of the inherent anisotropy of these composites on their thermal conductivity, and hence on their potential applications, materials with matrices of Al–12 wt.% Si alloy and epoxy polymer have been fabricated. Samples have been cut at a variable angle with respect to the flakes plane and thermal conductivity has been measured by means of two standard techniques, namely, steady state technique and laser flash method. Experimental results are presented and discussed in terms of current models, from which important technological implications for heat sinking design can be derived. - Highlights: • Anisotropy in thermal conductivity of graphite flakes-based composites is evaluated. • Samples are cut in a direction forming a variable angle with the oriented flakes. • For angles 0° and 90°, thermal conductivity does not depend on sample geometry. • For intermediate angles, thermal conductivity strongly depends on sample geometry. • “Thin” samples must be thicker than 600 μm, “thick” samples must be encapsulated.

Cutting temperature measurement and material machinability

Directory of Open Access Journals (Sweden)

Nedić Bogdan P.

2014-01-01

Full Text Available Cutting temperature is very important parameter of cutting process. Around 90% of heat generated during cutting process is then away by sawdust, and the rest is transferred to the tool and workpiece. In this research cutting temperature was measured with artificial thermocouples and question of investigation of metal machinability from aspect of cutting temperature was analyzed. For investigation of material machinability during turning artificial thermocouple was placed just below the cutting top of insert, and for drilling thermocouples were placed through screw holes on the face surface. In this way was obtained simple, reliable, economic and accurate method for investigation of cutting machinability.

Investigation of cutting-induced damage in CMC bend bars

Directory of Open Access Journals (Sweden)

Neubrand A.

2015-01-01

Full Text Available Ceramic matrix composites (“CMC” with a strong fibre-matrix interface can be made damage-tolerant by introducing a highly porous matrix. Such composites typically have only a low interlaminar shear strength, which can potentially promote damage when preparing specimens or components by cutting. In order to investigate the damage induced by different cutting methods, waterjet cutting with and without abrasives, laser-cutting, wire eroding and cutoff grinding were used to cut plates of two different CMCs with a matrix porosity up to 35 vol.-%. For each combination of cutting method and composite, the flexural and interlaminar shear strength of the resulting specimens was determined. Additionally, the integrity of the regions near the cut surfaces was investigated by high-resolution x-ray computer tomography. It could be shown that the geometrical quality of the cut is strongly affected by the cutting method employed. Laser cut and waterjet cut specimens showed damage and delaminations near the cut surface leading to a reduced interlaminar shear strength of short bend bars in extreme cases.

A corrected vortex blob method for 3D thermal buoyant flows

Energy Technology Data Exchange (ETDEWEB)

Golia, Carmine; Buonomo, Bernardo; Viviani, Antonio [Seconda Universita di Napoli (SUN), Dipartimento di Ingegneria Aerospaziale e Meccanica (DIAM), via Roma 29, 81031 Aversa (Italy)

2008-11-15

This work explores novel ideas to improve the accuracy of integral approximation to differential operators (divergence, gradient and Laplacian) in the simulation of 3D thermal buoyant flows with meshless Lagrangian Blobs methods. Basically, we investigate and develop an integral discretization of the differential operators of the field equations, by using convolutions of truncated 3D-Taylor series expansions with a kernel function defined on a compact support around the blob centre of a given particle. This allows to overtake: circle the irregular distribution of cells in the compact support around the given blob, circle the deficiency of cells in the compact support due to the presence of a boundary cutting the compact support of nearby blobs. The accuracy and the order of approximation of such discretizations are determined in regular and randomly distorted grids of various sizes, and compared with the widely used particle strength exchange formulations. The analysis of the effects of using the new formulations to solve problems at realistic values of the Grashof number demonstrates the validity and the benefits of the novel findings. (author)

Using internally cooled cutting tools in the machining of difficult-to-cut materials based on Waspaloy

Directory of Open Access Journals (Sweden)

Yahya Isik

2016-05-01

Full Text Available Nickel-based superalloys such as Waspaloy are used for engine components and in the nuclear industry, where considerable strength and corrosion resistance at high operating temperatures are called for. These characteristics of such alloys cause increases in cutting temperature and resultant tool damage, even at low cutting speeds and low feed rates. Thus, they are classified as difficult-to-cut materials. This article presents a cooling method to be used in metal cutting based on a tool holder with a closed internal cooling system with cooling fluid circulating inside. Hence, a green cooling method that does not harm the environment and is efficient in removing heat from the cutting zone was developed. A series of cutting experiments were conducted to investigate the practicality and effectiveness of the internally cooled tool model. The developed system achieved up to 13% better surface quality than with dry machining, and tool life was extended by 12%. The results clearly showed that with the reduced cutting temperature of the internal cooling, it was possible to control the temperature and thus prevent reaching the critical cutting temperature during the turning process, which is vitally important in extending tool life during the processing of Waspaloy.

ALTERNATIVE METHOD FOR ON SITE EVALUATION OF THERMAL TRANSMITTANCE

Directory of Open Access Journals (Sweden)

Aleksandar Janković

2017-08-01

Full Text Available Thermal transmittance or U-value is an indicator of the building envelope thermal properties and a key parameter for evaluation of heat losses through the building elements due to heat transmission. It can be determined by calculation based on thermal characteristics of the building element layers. However, this value does not take into account the effects of irregularities and degradation of certain elements of the envelope caused by aging, which may lead to errors in calculation of the heat losses. An effective and simple method for determination of thermal transmittance is in situ measurement, which is governed by the ISO 9869-1:2014 that defines heat flow meter method. This relatively expensive method leaves marks and damages surface of the building element. Furthermore, the final result is not always reliable, in particular when the building element is light or when the weather conditions are not suitable. In order to avoid the above mentioned problems and to estimate the real thermal transmittance value an alternative experimental method, here referred as the natural convection and radiation method, is proposed in this paper. For determination of thermal transmittance, this method requires only temperatures of inside and outside air, as well as the inner wall surface temperature. A detailed statistical analysis, performed by the software package SPSS ver. 20, shows several more advantages of this method comparing to the standard heat flow meter one, besides economic and non-destructive benefits.

Laser capture microdissection: Arcturus(XT) infrared capture and UV cutting methods.

Science.gov (United States)

Gallagher, Rosa I; Blakely, Steven R; Liotta, Lance A; Espina, Virginia

2012-01-01

Laser capture microdissection (LCM) is a technique that allows the precise procurement of enriched cell populations from a heterogeneous tissue under direct microscopic visualization. LCM can be used to harvest the cells of interest directly or can be used to isolate specific cells by ablating the unwanted cells, resulting in histologically enriched cell populations. The fundamental components of laser microdissection technology are (a) visualization of the cells of interest via microscopy, (b) transfer of laser energy to a thermolabile polymer with either the formation of a polymer-cell composite (capture method) or transfer of laser energy via an ultraviolet laser to photovolatize a region of tissue (cutting method), and (c) removal of cells of interest from the heterogeneous tissue section. Laser energy supplied by LCM instruments can be infrared (810 nm) or ultraviolet (355 nm). Infrared lasers melt thermolabile polymers for cell capture, whereas ultraviolet lasers ablate cells for either removal of unwanted cells or excision of a defined area of cells. LCM technology is applicable to an array of applications including mass spectrometry, DNA genotyping and loss-of-heterozygosity analysis, RNA transcript profiling, cDNA library generation, proteomics discovery, and signal kinase pathway profiling. This chapter describes the unique features of the Arcturus(XT) laser capture microdissection instrument, which incorporates both infrared capture and ultraviolet cutting technology in one instrument, using a proteomic downstream assay as a model.

The use of cutting temperature to evaluate the machinability of titanium alloys.

Science.gov (United States)

Kikuchi, Masafumi

2009-02-01

This study investigated the machinability of titanium, two commercial titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb) and free-cutting brass using the cutting temperature. The cutting temperature was estimated by measuring the thermal electromotive force of the tool-workpiece thermocouple during cutting. The thermoelectric power of each metal relative to the tool had previously been determined. The metals were slotted using a milling machine and carbide square end mills under four cutting conditions. The cutting temperatures of Ti-6Al-4V and Ti-6Al-7Nb were significantly higher than that of the titanium, while that of the free-cutting brass was lower. This result coincided with the relationship of the magnitude of the cutting forces measured in a previous study. For each metal, the cutting temperature became higher when the depth of cut or the cutting speed and feed increased. The increase in the cutting speed and feed was more influential on the value than the increase in the depth of cut when two cutting conditions with the same removal rates were compared. The results demonstrated that cutting temperature measurement can be utilized to develop a new material for dental CAD/CAM applications and to optimize the cutting conditions.

Application of Taguchi method for cutting force optimization in rock

Indian Academy of Sciences (India)

In this paper, an optimization study was carried out for the cutting force (Fc) acting on circular diamond sawblades in rock sawing. The peripheral speed, traverse speed, cut depth and flow rate of cooling fluid were considered as operating variables and optimized by using Taguchi approach for the Fc. L16(44) orthogonal ...

Apparatus and method for thermal power generation

International Nuclear Information System (INIS)

Cohen, P.; Redding, A.H.

1978-01-01

An improved thermal power plant and method of power generation is described which minimizes thermal stress and chemical impurity buildup in the vaporizing component, particularly beneficial under loss of normal feed fluid and startup conditions. The invention is particularly applicable to a liquid metal fast breeder reactor plant

Manufacturing Methods for Cutting, Machining and Drilling Composites. Volume 1. Composites Machining Handbook

Science.gov (United States)

1978-08-01

12°±30’ 1180±2° OPTIONAL .0005 IN./IN. BACK TAPER 015 RAD LIPS TO BE WITHIN .002 OF TRUE ANGULAR POSITION NOTES: 1. LAND WIDTH: 28% ± .005... horoscope and dye-penetrant requirements. 79 PHASE 1 PHASE II PHASE III PHASE IV CUTTING DRILLING MACHINING NONDESTRUCTIVE EVALUATION METHOD MATERIAL

Effect of laser cutting on microstructure and on magnetic properties of grain non-oriented electrical steels

Energy Technology Data Exchange (ETDEWEB)

Belhadj, A. E-mail: ahmed@metallur.rug.ac.be; Baudouin, P.; Breaban, F.; Deffontaine, A.; Dewulf, M.; Houbaert, Y

2003-01-01

Non-oriented electrical steels have been cut with two different techniques, the laser cutting and the mechanical cutting. In order to investigate the effect of the first technique on magnetic properties, different cutting parameters have been tested. Despite this, the best magnetic properties have been obtained after mechanical cutting. The laser cutting causes a coercive field increase and a permeability drop. Due to thermal effect, internal stress seems to be the main process drawback. No correlation between the heat affected zone and the magnetic properties has been found00.

Thermal History Devices, Systems For Thermal History Detection, And Methods For Thermal History Detection

KAUST Repository

Caraveo Frescas, Jesus Alfonso; Alshareef, Husam N.

2015-01-01

Embodiments of the present disclosure include nanowire field-effect transistors, systems for temperature history detection, methods for thermal history detection, a matrix of field effect transistors, and the like.

Thermal History Devices, Systems For Thermal History Detection, And Methods For Thermal History Detection

KAUST Repository

Caraveo Frescas, Jesus Alfonso

2015-05-28

Embodiments of the present disclosure include nanowire field-effect transistors, systems for temperature history detection, methods for thermal history detection, a matrix of field effect transistors, and the like.

Cutting agents for special metals

International Nuclear Information System (INIS)

Sugito, Seiji; Sakakibara, Fumi

1979-01-01

The quantity of use of special metals has increased year after year in the Plasma Research Institute, Nagoya University, with the development of researches on plasma and nuclear fusion. Most of these special metals are hard to cut, and in order to secure the surface smoothness and dimensional accuracy, considerable efforts are required. The method of experiment is as follows: cutting agents salt water and acetone, rape-seed oil, sulfide and chloride oil and water soluble cutting oil W grade 3; metals to be cut niobium, molybdenum, tantalum, titanium and tungsten; cutting conditions cutting speed 4.7 to 90 m/min, feed 0.07 to 0.2 mm/rev, depth of cut 0.1 to 0.4 mm, tool cemented carbide bit. Chemicals such as tetrachloromethane and trichloroethane give excellent cutting performance, but the toxicity is intense and the stimulative odor exists, accordingly they are hard to use practically. Cutting was easier when the salt water added with acetone was used than the case of rape-seed oil, but salt water is corrosive. Recently, the machining of molybdenum has been often carried out, and the water soluble cutting oil was the best. It is also good for cutting stainless steel, and its lubricating property is improved by adding some additives such as sulfur, chlorine, phosphorus and molybdenum disulfide. However after cutting with it, washing is required. (Kako, I.)

Plasma arc cutting: speed and cut quality

International Nuclear Information System (INIS)

Nemchinsky, V A; Severance, W S

2009-01-01

When cutting metal with plasma arc cutting, the walls of the cut are narrower at the bottom than at the top. This lack of squareness increases as the cutting speed increases. A model of this phenomenon, affecting cut quality, is suggested. A thin liquid layer, which separates the plasma from the solid metal to be melted, plays a key role in the suggested model. This layer decreases heat transfer from the plasma to the solid metal; the decrease is more pronounced the higher the speed and the thicker the liquid metal layer. Since the layer is thicker at the bottom of the cut, the heat transfer effectiveness is lower at the bottom. The decrease in heat transfer effectiveness is compensated by the narrowness of the cut. The suggested model allows one to calculate the profile of the cut. The result of the calculations of the cutting speeds for plates of various thicknesses, at which the squareness of the cut is acceptable, agrees well with the speeds recommended by manufacturers. The second effect considered in the paper is the deflection of the plasma jet from the vertical at a high cutting speed. A qualitative explanation of this phenomenon is given. We believe the considerations of this paper are pertinent to other types of cutting with moving heat sources.

Mechanism of cutting edge chipping and its suppression in diamond turning of copper

International Nuclear Information System (INIS)

Shimada, Shoichi; Higuchi, Masahiro; Kaneeda, Toshiaki; Higashi, Yasuo; Yokomizo, Seiichi

2005-01-01

This paper investigates the mechanism of cutting edge chipping in diamond turning of copper in terms of the change in Hertzian strength of diamond specimens subjected to thermal histories. The study suggests that the strength of diamond decreases as the result of the propagation of existing surface micro cracks caused by the thermo-chemical erosion of oxygen at the crack tips. The catalytic reaction involving copper is also shown to accelerate the crack propagation. Then, a cutting technique of reduced oxygen atmosphere is proposed to suppress the cutting edge chipping in diamond turning of copper over an extended cutting time. (author)

Cutting

Science.gov (United States)

... Staying Safe Videos for Educators Search English Español Cutting KidsHealth / For Teens / Cutting What's in this article? ... Getting Help Print en español Cortarse What Is Cutting? Emma's mom first noticed the cuts when Emma ...

Method for thermal swing adsorption and thermally-enhanced pressure swing adsorption

Science.gov (United States)

Wegeng, Robert S.; Rassat, Scot D.; Stenkamp, Victoria S.; TeGrotenhuis, Ward E.; Matson, Dean W.; Drost, M. Kevin; Viswanathan, Vilayanur V.

2003-10-07

The present invention provides compact adsorption systems that are capable of rapid temperature swings and rapid cycling. Novel methods of thermal swing adsorption and thermally-enhanced pressure swing adsorption are also described. In some aspects of the invention, a gas is passed through the adsorbent thus allowing heat exchangers to be very close to all portions of the adsorbent and utilize less space. In another aspect, the adsorption media is selectively heated, thus reducing energy costs. Methods and systems for gas adsorption/desorption having improved energy efficiency with capability of short cycle times are also described. Advantages of the invention include the ability to use (typically) 30-100 times less adsorbent compared to conventional systems.

Taguchi based fuzzy logic optimization of multiple quality characteristics in laser cutting of Duralumin sheet

Science.gov (United States)

Pandey, Arun Kumar; Dubey, Avanish Kumar

2012-03-01

Capability of laser cutting mainly depends on optical and thermal properties of work material. Highly reflective and thermally conductive Duralumin sheets are difficult-to-laser-cut. Application of Duralumin sheets in aeronautic and automotive industries due to its high strength to weight ratio demand narrow and complex cuts with high geometrical accuracy. The present paper experimentally investigates the laser cutting of Duralumin sheet with the aim to improve geometrical accuracy by simultaneously minimizing the kerf width and kerf deviations at top and bottom sides. A hybrid approach, obtained by combining robust parameter design methodology and Fuzzy logic theory has been applied to compute the fuzzy multi-response performance index. This performance index is further used for multi-objective optimization. The predicted optimum results have been verified by performing the confirmation tests. The confirmation tests show considerable reduction in kerf deviations at top and bottom sides.

Method and apparatus for implementing material thermal property measurement by flash thermal imaging

Science.gov (United States)

Sun, Jiangang

2017-11-14

A method and apparatus are provided for implementing measurement of material thermal properties including measurement of thermal effusivity of a coating and/or film or a bulk material of uniform property. The test apparatus includes an infrared camera, a data acquisition and processing computer coupled to the infrared camera for acquiring and processing thermal image data, a flash lamp providing an input of heat onto the surface of a two-layer sample with an enhanced optical filter covering the flash lamp attenuating an entire infrared wavelength range with a series of thermal images is taken of the surface of the two-layer sample.

Some non-thermal microbial inactivation methods in dairy products

International Nuclear Information System (INIS)

Yangilar, F.; Kabil, E.

2013-01-01

During the production of dairy products, some thermal processes such as pasteurization and sterilization are used commonly to inactive microorganisms. But as a result of thermal processes, loss of nutrient and aroma, non-enzymatic browning and organoleptic differentiation especially in dairy products are seen. Because of this, alternative methods are needed to provide microbial inactivation and as major problems are caused by high temperatures, non-thermal processes are focused on. For this purpose, some methods such as high pressure (HP), pulsed light (PL), ultraviolet radiation (UV), supercritical carbon dioxide (SC-CO2) or pulsed electric field (PEF) are used in food. These methods products are processed in ambient temperature and so not only mentioned losses are minimized but also freshness and naturality of products can be preserved. In this work, we will try to be given information about methods of non-thermal microbial inactivation of dairy products. (author) [tr

New method for calculation of integral characteristics of thermal plumes

DEFF Research Database (Denmark)

Zukowska, Daria; Popiolek, Zbigniew; Melikov, Arsen Krikor

2008-01-01

A method for calculation of integral characteristics of thermal plumes is proposed. The method allows for determination of the integral parameters of plumes based on speed measurements performed with omnidirectional low velocity thermoanemometers. The method includes a procedure for calculation...... of the directional velocity (upward component of the mean velocity). The method is applied for determination of the characteristics of an asymmetric thermal plume generated by a sitting person. The method was validated in full-scale experiments in a climatic chamber with a thermal manikin as a simulator of a sitting...

A NEW METHOD FOR 3D SHAPE INDEXING AND RETRIEVAL IN LARGE DATABASE BY USING THE LEVEL CUT

OpenAIRE

M. Elkhal; A. Lakehal; K. Satori

2014-01-01

In this study, we propose a new method for indexing and retrieval of 3D models in large databases based on binary images extracted from the 3D object called “level cut” LC. These cuts are obtained by the intersection of the set of the plans with the 3D object. A set of equidistant parallel plans generates by the intersection with the 3D object a set of cuts that used to indexing the 3D model. We are based on these cuts to describe the 3D object by using the vectors descriptors bas...

Development of a Novel Scanning Thermal Microscopy (SThM) Method to Measure the Thermal Conductivity of Biological Cells.

Science.gov (United States)

Nakanishi, Kouichi; Kogure, Akinori; Kuwana, Ritsuko; Takamatsu, Hiromu; Ito, Kiyoshi

2017-01-01

　Differences in the physical properties of individual cells cannot be evaluated with conventional experimental methods that are used to study groups of cells obtained from pure cultures. To examine the differences in the thermal tolerance of individual cells that are genetically identical, a method is needed to measure the thermal energy required to kill single cells. We developed a scanning thermal microscopy (SThM) system and measured the thermal conductivity of various bacterial cells, for example, spore formeing Bacillus genus and non spore-forming bacteria such as Escherichia coli. The thermal conductivity of vegetative cells (0.61 to 0.75 W/m・K) was found to be higher than that of spores (0.29 to 0.45 W/m・K). Furthermore the newly developed method enables us to estimate the thermal energy needed to kill individual cells or spores. We believe that this method can estimate the thermal energy required to achieve the cell for sterilization by heating.

Thermal neutron shield and method of manufacture

Science.gov (United States)

Brindza, Paul Daniel; Metzger, Bert Clayton

2013-05-28

A thermal neutron shield comprising concrete with a high percentage of the element Boron. The concrete is least 54% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of Boron loaded concrete which includes enriching the concrete mixture with varying grit sizes of Boron Carbide.

Adaptive implicit method for thermal compositional reservoir simulation

Energy Technology Data Exchange (ETDEWEB)

Agarwal, A.; Tchelepi, H.A. [Society of Petroleum Engineers, Richardson, TX (United States)]|[Stanford Univ., Palo Alto (United States)

2008-10-15

As the global demand for oil increases, thermal enhanced oil recovery techniques are becoming increasingly important. Numerical reservoir simulation of thermal methods such as steam assisted gravity drainage (SAGD) is complex and requires a solution of nonlinear mass and energy conservation equations on a fine reservoir grid. The most currently used technique for solving these equations is the fully IMplicit (FIM) method which is unconditionally stable, allowing for large timesteps in simulation. However, it is computationally expensive. On the other hand, the method known as IMplicit pressure explicit saturations, temperature and compositions (IMPEST) is computationally inexpensive, but it is only conditionally stable and restricts the timestep size. To improve the balance between the timestep size and computational cost, the thermal adaptive IMplicit (TAIM) method uses stability criteria and a switching algorithm, where some simulation variables such as pressure, saturations, temperature, compositions are treated implicitly while others are treated with explicit schemes. This presentation described ongoing research on TAIM with particular reference to thermal displacement processes such as the stability criteria that dictate the maximum allowed timestep size for simulation based on the von Neumann linear stability analysis method; the switching algorithm that adapts labeling of reservoir variables as implicit or explicit as a function of space and time; and, complex physical behaviors such as heat and fluid convection, thermal conduction and compressibility. Key numerical results obtained by enhancing Stanford's General Purpose Research Simulator (GPRS) were also presented along with a list of research challenges. 14 refs., 2 tabs., 11 figs., 1 appendix.

Acoustic damage detection in laser-cut CFRP composite materials

Science.gov (United States)

Nishino, Michiteru; Harada, Yoshihisa; Suzuki, Takayuki; Niino, Hiroyuki

2012-03-01

Carbon fiber reinforced plastics (CFRP) composite material, which is expected to reduce the weight of automotive, airplane and etc., was cut by laser irradiation with a pulsed-CO2 laser (TRUMPF TFL5000; P=800W, 20kHz, τ=8μs, λ=10.6μm, V=1m/min) and single-mode fiber lasers (IPG YLR-300-SM; P=300W, λ=1.07μm, V=1m/min)(IPG YLR- 2000-SM; P=2kW, λ=1.07μm, V=7m/min). To detect thermal damage at the laser cutting of CFRP materials consisting of thermoset resin matrix and PAN or PITCH-based carbon fiber, the cut quality was observed by X-ray CT. The effect of laser cutting process on the mechanical strength for CFRP tested at the tensile test. Acoustic emission (AE) monitoring, high-speed camera and scanning electron microscopy were used for the failure process analysis. AE signals and fractographic features characteristic of each laser-cut CFRP were identified.

Influence of Cutting Temperature on the Tensile Strength of a Carbon Fiber-Reinforced Polymer

Directory of Open Access Journals (Sweden)

Jérémy Delahaigue

2017-12-01

Full Text Available Carbon fiber-reinforced plastics (CFRP have seen a significant increase in use over the years thanks to their specific properties. Despite continuous improvements in the production methods of laminated parts, a trimming operation is still necessary to achieve the functional dimensions required by engineering specifications. Laminates made of carbon fibers are very abrasive and cause rapid tool wear, and require high cutting temperatures. This creates damage to the epoxy matrix, whose glass-transition temperature is often recognized to be about 180 °C. This study aims to highlight the influence of the cutting temperature generated by tool wear on the surface finish and mechanical properties obtained from tensile tests. Trimming operations were performed on a quasi-isotropic 24-ply carbon/epoxy laminate, of 3.6 mm thickness, with a 6 flutes diamond-coated (CVD cutter. The test specimens of 6 mm and 12 mm wide were obtained by trimming. The reduced width of the coupons allowed amplification of the effect of defects on the measured properties by increasing the proportion of coupon cross-section occupied by the defects. A new tool and a tool in an advanced state of wear were used to generate different cutting temperatures. Results showed a cutting temperature of 300 °C for the new tool and 475 °C for the worn tool. The analysis revealed that the specimens machined with the new tool have no thermal damage and the cut is clean. The plies oriented at −45° presented the worst surface finish according to the failure mode of the fiber. For the worn tool, the surface was degraded and the matrix was carbonized. After cutting, observations showed a degraded resin spread on the machined surface, which reduced the surface roughness and hid the cutting defects. In support of these observations, the tensile tests showed no variation of the mechanical properties for the 12 mm-wide specimens, but did show a 10% loss in mechanical properties for the 6 mm

Cut Locus Construction using Deformable Simplicial Complexes

DEFF Research Database (Denmark)

Misztal, Marek Krzysztof; Bærentzen, Jakob Andreas; Anton, François

2011-01-01

In this paper we present a method for appproximating cut loci for a given point p on Riemannian 2D manifolds, closely related to the notion of Voronoi diagrams. Our method finds the cut locus by advecting a front of points equally distant from p along the geodesics originating at p and finding...... the domain to have disk topology. We test our method for tori of revolution and compare our results to the benchmark ones from [2]. The method, however, is generic and can be easily adapted to construct cut loci for other manifolds of genera other than 1....

Development of cutting and welding methods for thick-walled stainless steel support and containment structures for ITER

International Nuclear Information System (INIS)

Jones, L.; Maisonnier, D.; Goussain, J.; Johnson, G.; Petring, D.; Wernwag, L.

1998-01-01

In ITER the containment and support structures are made from 316L(N)-IG (ITER Grade) stainless steel plate, 40 to 70 mm thick. The structures are divided into twenty sectors which have to be welded together in situ. The three areas of work described in this paper are, CO 2 laser welding, plasma cutting and CO 2 laser cutting. CO 2 laser welding offers significant advantages due to its high speed and low distortion and the most powerful commercial laser in Europe has been used to investigate single pass welding of thick plates, with strong welds up to 35 mm thick being achieved in one pass. For cutting, the space available on the back-side to collect debris and protect fragile components from damage is limited to 30 mm. A static, water-cooled backside protection plate proved unable to contain the debris from plasma cutting so a reciprocating backside protection system with dry ceramic heat shield demonstrated a solution. A 10 kW CO 2 laser system for nitrogen-assisted laser cutting, provided successful results at 40 mm thickness. This technique shows considerable promise as significant reductions in through power and rate of debris production are expected compared with plasma cutting and thicker cuts appear feasible. The results presented herein represent significant technical advances and will be strong candidates for the mix of methods which will have to be used for the assembly and maintenance of the ITER machine. (authors)

Development of thermal fatigue evaluation methods of piping systems

International Nuclear Information System (INIS)

Kasahara, Naoto; Itoh, Takamoto; Okazaki, Masakazu; Okuda, Yukihiko; Kamaya, Masayuki; Nakamura, Akira; Nakamura, Hitoshi; Machida, Hideo; Matsumoto, Masaaki

2014-01-01

Nuclear piping has various kinds of thermal fatigue failure modes. Main causes of thermal loads are structural responses to fluid temperature changes during plant operation. These phenomena have complex mechanisms and many patterns, so that their problems still occur in spite of well-known issues. The guideline of the JSME (Japan Society of Mechanical Engineering) for estimation of thermal fatigue failures in piping system is employed as Japanese regulation. To improve this guideline, generation mechanisms of thermal load and fatigue failure have been investigated and summarized into the knowledgebase. And numerical simulation methods to replace experimental based methods were studied. Furthermore, probabilistic failure analysis approach with main influence parameters was investigated to be applied for the plant system safety. Thus, based on the knowledge, estimation methods revised from the JSME guideline were proposed. (author)

Laser Cutting of Carbon Fiber Fabrics

Science.gov (United States)

Fuchs, A. N.; Schoeberl, M.; Tremmer, J.; Zaeh, M. F.

Due to their high weight-specific mechanical stiffness and strength, parts made from carbon fiber reinforced polymers (CFRP) are increasingly used as structural components in the aircraft and automotive industry. However, the cutting of preforms, as with most automated manufacturing processes for CFRP components, has not yet been fully optimized. This paper discusses laser cutting, an alternative method to the mechanical cutting of preforms. Experiments with remote laser cutting and gas assisted laser cutting were carried out in order to identify achievable machining speeds. The advantages of the two different processes as well as their fitness for use in mass production are discussed.

Investigation of transient thermal dissipation in thinned LSI for advanced packaging

Science.gov (United States)

Araga, Yuuki; Shimamoto, Haruo; Melamed, Samson; Kikuchi, Katsuya; Aoyagi, Masahiro

2018-04-01

Thinning of LSI is necessary for superior form factor and performance in dense cutting-edge packaging technologies. At the same time, degradation of thermal characteristics caused by the steep thermal gradient on LSIs with thinned base silicon is a concern. To manage a thermal environment in advanced packages, thermal characteristics of the thinned LSIs must be clarified. In this study, static and dynamic thermal dissipations were analyzed before and after thinning silicon to determine variations of thermal characteristics in thinned LSI. Measurement results revealed that silicon thinning affects dynamic thermal characteristics as well as static one. The transient variations of thermal characteristics of thinned LSI are precisely verified by analysis using an equivalent model based on the thermal network method. The results of analysis suggest that transient thermal characteristics can be easily estimated by employing the equivalent model.

A Quality Function Deployment-Based Model for Cutting Fluid Selection

Directory of Open Access Journals (Sweden)

Kanika Prasad

2016-01-01

Full Text Available Cutting fluid is applied for numerous reasons while machining a workpiece, like increasing tool life, minimizing workpiece thermal deformation, enhancing surface finish, flushing away chips from cutting surface, and so on. Hence, choosing a proper cutting fluid for a specific machining application becomes important for enhanced efficiency and effectiveness of a manufacturing process. Cutting fluid selection is a complex procedure as the decision depends on many complicated interactions, including work material’s machinability, rigorousness of operation, cutting tool material, metallurgical, chemical, and human compatibility, reliability and stability of fluid, and cost. In this paper, a decision making model is developed based on quality function deployment technique with a view to respond to the complex character of cutting fluid selection problem and facilitate judicious selection of cutting fluid from a comprehensive list of available alternatives. In the first example, HD-CUTSOL is recognized as the most suitable cutting fluid for drilling holes in titanium alloy with tungsten carbide tool and in the second example, for performing honing operation on stainless steel alloy with cubic boron nitride tool, CF5 emerges out as the best honing fluid. Implementation of this model would result in cost reduction through decreased manpower requirement, enhanced workforce efficiency, and efficient information exploitation.

A German research project about applicable graphite cutting techniques

International Nuclear Information System (INIS)

Holland, D.; Quade, U.; Bach, F.W.; Wilk, P.

2001-01-01

In Germany, too, quite large quantities of irradiated nuclear graphite, used in research and prototype reactors, are waiting for an environmental way of disposal. While incineration of nuclear graphite does not seem to be a publicly acceptable way, cutting and packaging into ductile cast iron containers could be a suitable way of disposal in Germany. Nevertheless, the cutting of graphite is also a very difficult technique by which a large amount of secondary waste or dust might occur. An applicable graphite cutting technique is needed. Therefore, a group of 13 German partners, consisting of one university, six research reactor operators, one technical inspection authority, three engineering companies, one industrial cutting specialist and one commercial dismantling company, decided in 1999 to start a research project to develop an applicable technique for cutting irradiated nuclear graphite. Aim of the project is to find the most suitable cutting techniques for the existing shapes of graphite blocks with a minimum of waste production rate. At the same time it will be learned how to sample the dust and collect it in a filter system. The following techniques will be tested and evaluated: thermal cutting, water jet cutting, mechanical cutting with a saw, plasma arc cutting, drilling. The subsequent evaluation will concentrate on dust production, possible irradiation of staff, time and practicability under different constraints. This research project is funded by the German Minister of Education and Research under the number 02 S 7849 for a period of two years. A brief overview about the work to be carried out in the project will be given. (author)

Cutting efficiency of a mid-infrared laser on human enamel.

Science.gov (United States)

Levy, G; Koubi, G F; Miserendino, L J

1998-02-01

In this study, the cutting ability of a newly developed dental laser was compared with a dental high-speed handpiece and rotary bur for removal of enamel. Measurements of the volume of tissue removed, energy emitted, and time of exposure were used to quantify the ablation rate (rate of tissue removal) for each test group and compared. Cutting efficiency (mm3/s) of the laser was calculated based on the mean volume of tissue removed per pulse (mm3/pulse) and unit energy expended (mm3/J) over the range of applied powers (2, 4, 6, and 8 W). The specimens were then examined by light microscopy and scanning electron micrographs for qualitative analysis of the amount of remaining debris and the presence of the smear layer on the prepared enamel surface. Calculations of the cutting efficiency of the laser over the range of powers tested revealed a linear relationship with the level of applied power. The maximum average rate of tissue removal by the laser was 0.256 mm3/s at 8 W, compared with 0.945 mm3/s by the dental handpiece. Light microscopy and scanning electron micrograph examinations revealed a reduction in the amount of remaining debris and smear layer in the laser-prepared enamel surfaces, compared with the conventional method. Based on the results of this study, the cutting efficiency of the high-speed handpiece and dental bur was 3.7 times greater than the laser over the range of powers tested, but the laser appeared to create a cleaner enamel surface with minimal thermal damage. Further modifications of the laser system are suggested for improvement of laser cutting efficiency.

Application of Hot-wire Method for Measuring Thermal Conductivity of Fine Ceramics

Directory of Open Access Journals (Sweden)

Shangxi WANG

2016-11-01

Full Text Available Ceramic substrate is preferred in high density packaging due to its high electrical resistivity and moderate expansion coefficient. The thermal conductivity is a key parameter for packaging substrates. There are two common methods to measure the thermal conductivity, which are the hot-wire method and the laser-flash method. Usually, the thermal conductivities of porcelain is low and meet the measurement range of hot-wire method, and the measured value by hot-wire method has little difference with that by laser-flash method. In recent years, with the requirement of high-powered LED lighting, some kinds of ceramic substrates with good thermal conductivity have been developed and their thermal conductivity always measured by the means of laser flash method, which needs expensive instrument. In this paper, in order to detect the thermal conductivity of fine ceramic with convenience and low cost, the feasibility of replacing the laser flash method with hot wire method to measure thermal conductivity of ceramic composites was studied. The experiment results showed that the thermal conductivity value of fine ceramics measured by the hot-wire method is severely lower than that by the laser-flash method. However, there is a positive relationship between them. It is possible to measure the thermal conductivity of fine ceramic workpiece instantly by hot-wire method via a correction formula.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12543

EVALUATION OF THE CARBON FOOTPRINT OF INNOVATIVE WATER MAIN REHABILITATION TECHNOLOGIES VS. OPEN CUT METHODS

Science.gov (United States)

A major benefit of trenchless rehabilitation technologies touted by many practitioners when comparing their products with tradition open cut construction methods is lower carbon dioxide (CO2) emissions. In an attempt to verify these claims, multiple tools have been dev...

A non-linear branch and cut method for solving discrete minimum compliance problems to global optimality

DEFF Research Database (Denmark)

Stolpe, Mathias; Bendsøe, Martin P.

2007-01-01

This paper present some initial results pertaining to a search for globally optimal solutions to a challenging benchmark example proposed by Zhou and Rozvany. This means that we are dealing with global optimization of the classical single load minimum compliance topology design problem with a fixed...... finite element discretization and with discrete design variables. Global optimality is achieved by the implementation of some specially constructed convergent nonlinear branch and cut methods, based on the use of natural relaxations and by applying strengthening constraints (linear valid inequalities......) and cuts....

Preparation of thermally stable nanocrystalline hydroxyapatite by hydrothermal method.

Science.gov (United States)

Prakash Parthiban, S; Elayaraja, K; Girija, E K; Yokogawa, Y; Kesavamoorthy, R; Palanichamy, M; Asokan, K; Narayana Kalkura, S

2009-12-01

Thermally stable hydroxyapatite (HAp) was synthesized by hydrothermal method in the presence of malic acid. X-ray diffraction (XRD), Fourier transform infra-red spectroscopy (FT-IR), Raman spectroscopy, scanning electron microscopy (SEM), differential thermal analysis (DTA), thermogravimetric analysis (TGA) was done on the synthesized powders. These analyses confirmed the sample to be free from impurities and other phases of calcium phosphates, and were of rhombus morphology along with nanosized particles. IR and Raman analyses indicated the adsorption of malic acid on HAp. Thermal stability of the synthesized HAp was confirmed by DTA and TGA. The synthesized powders were thermally stable upto 1,400 degrees C and showed no phase change. The proposed method might be useful for producing thermally stable HAp which is a necessity for high temperature coating applications.

Descriptive Analysis of In Vitro Cutting of Swine Mitral Cusps: Comparison of High-Power Laser and Scalpel Blade Cutting Techniques.

Science.gov (United States)

Pinto, Nathali Cordeiro; Pomerantzeff, Pablo Maria Alberto; Deana, Alessandro; Zezell, Denise; Benetti, Carolina; Aiello, Vera Demarchi; Lopes, Luciana Almeida; Jatene, Fabio Biscegli; Chavantes, M Cristina

2017-02-01

The most common injury to the heart valve with rheumatic involvement is mitral stenosis, which is the reason for a big number of cardiac operations in Brazil. Commissurotomy is the traditional technique that is still widely used for this condition, although late postoperative restenosis is concerning. This study's purpose was to compare the histological findings of porcine cusp mitral valves treated in vitro with commissurotomy with a scalpel blade to those treated with high-power laser (HPL) cutting, using appropriate staining techniques. Five mitral valves from healthy swine were randomly divided into two groups: Cusp group (G1), cut with a scalpel blade (n = 5), and Cusp group (G2), cut with a laser (n = 5). G2 cusps were treated using a diode laser (λ = 980 nm, power = 9.0 W, time = 12 sec, irradiance = 5625 W/cm 2 , and energy = 108 J). In G1, no histological change was observed in tissue. A hyaline basophilic aspect was focally observed in G2, along with a dark red color on the edges and areas of lower birefringence, when stained with hematoxylin-eosin, Masson's trichrome, and Sirius red. Further, the mean distances from the cutting edge in cusps submitted to laser application and stained with Masson's trichrome and Sirius red were 416.7 and 778.6 μm, respectively, never overcoming 1 mm in length. Thermal changes were unique in the group submitted to HPL and not observed in the cusp group cut with a scalpel blade. The mean distance of the cusps' collagen injury from the cutting edge was less than 1 mm with laser treatment. Additional studies are needed to establish the histological evolution of the laser cutting and to answer whether laser cutting may avoid valvular restenosis better than blade cutting.

Radioactive wear measurements of cutting tools made of metal in cutting aluminium alloys

International Nuclear Information System (INIS)

Frevert, E.

1977-01-01

The possibility of making quick checkings of the inhomogeneities of turning materials with radioactive wear measurements has been tested. After activation analysis of the long-lived radioisotopes of cutting tools made of hard metal a method for loss-free collection of the turnings has been developed. The detection limit of the abrasion is about 10 -8 g, the measuring times are 5-10 minutes. Special radiation protection measures are not necessary. An analysis of the abrasion showed that at the beginning of cutting the amount of cobalt is 6 times higher than in the normal composition of the used cutting tools. (author)

Determination of cut front position in laser cutting

Science.gov (United States)

Pereira, M.; Thombansen, U.

2016-07-01

Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable.

Survey of evaluation methods for thermal striping in FBR structures

International Nuclear Information System (INIS)

Miura, Naoki; Nitta, Akito; Take, Kohji

1988-01-01

In the upper core structures or the sodium mixing tee of Fast Breeder Reactors, sodium mixing streams which are at different temperatures produce rapid temperature fluctuations, namely 'thermal striping', upon component surfaces, and it is apprehended that the high-cycle thermal fatigue causes the crack initiation and propagation. The thermal striping is one of the factors which is considered in FBR component design, however, the standard evaluation method has not built up yet because of the intricacy of that mechanism, the difficulty of an actual proof, the lack of data, and so on. In this report, it is intended to survey of the datails and the present situation of the evaluation method of crack initiation and propagation due to thermal striping, and study the appropriate method which will be made use of the rationalization of design. So it is ascertained that the method which use a quantitative prediction of crack propagation is optimum to evaluate the thermal striping phenomenon. (author)

Influences in Thermal Conductivity Evaluation Using the Thermal Probe Method; some Practical Aspects

OpenAIRE

Strâmbu, Vasile

2012-01-01

The thermal probe is a device used for measuring the thermal conductivity of materials in the food industry, plastics industry, geotechnical engineering and studies of soft soils and rocks. The method also started being utilized in the field of construction materials with particularities that take into account their composition and the state they are in.

Experimental testing of exchangeable cutting inserts cutting ability

OpenAIRE

Čep, Robert; Janásek, Adam; Čepová, Lenka; Petrů, Jana; Hlavatý, Ivo; Car, Zlatan; Hatala, Michal

2013-01-01

The article deals with experimental testing of the cutting ability of exchangeable cutting inserts. Eleven types of exchangeable cutting inserts from five different manufacturers were tested. The tested cutting inserts were of the same shape and were different especially in material and coating types. The main aim was both to select a suitable test for determination of the cutting ability of exchangeable cutting inserts and to design such testing procedure that could make it possible...

Modelling of tunnelling processes and rock cutting tool wear with the particle finite element method

Science.gov (United States)

Carbonell, Josep Maria; Oñate, Eugenio; Suárez, Benjamín

2013-09-01

Underground construction involves all sort of challenges in analysis, design, project and execution phases. The dimension of tunnels and their structural requirements are growing, and so safety and security demands do. New engineering tools are needed to perform a safer planning and design. This work presents the advances in the particle finite element method (PFEM) for the modelling and the analysis of tunneling processes including the wear of the cutting tools. The PFEM has its foundation on the Lagrangian description of the motion of a continuum built from a set of particles with known physical properties. The method uses a remeshing process combined with the alpha-shape technique to detect the contacting surfaces and a finite element method for the mechanical computations. A contact procedure has been developed for the PFEM which is combined with a constitutive model for predicting the excavation front and the wear of cutting tools. The material parameters govern the coupling of frictional contact and wear between the interacting domains at the excavation front. The PFEM allows predicting several parameters which are relevant for estimating the performance of a tunnelling boring machine such as wear in the cutting tools, the pressure distribution on the face of the boring machine and the vibrations produced in the machinery and the adjacent soil/rock. The final aim is to help in the design of the excavating tools and in the planning of the tunnelling operations. The applications presented show that the PFEM is a promising technique for the analysis of tunnelling problems.

Determination of cut front position in laser cutting

International Nuclear Information System (INIS)

Pereira, M; Thombansen, U

2016-01-01

Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable. (paper)

Investigation of Thermal Performance for Atria: a Method Overview

Directory of Open Access Journals (Sweden)

Moosavi Leila

2016-01-01

Full Text Available The importance of low energy design in large buildings has encouraged researchers to implement different methods for predicting a building’s thermal performance. Atria, as energy efficient features, have been implemented to improve the indoor thermal environment in large modern buildings. Though widely implemented, the thorough study of atrium performance is restricted due to its large size, complex thermodynamic behavior and the inaccuracies and limitations of available prediction tools. This study reviews the most common research tools implemented in previous researches on atria thermal performance, to explore the advantages and limitation of different methods for future studies. The methods reviewed are analytical, experimental, computer modelling and a combination of any or all of these methods. The findings showed that CFD (computational fluid dynamic models are the most popular tools of recent due to their higher accuracy, capabilities and user-friendly modification. Although the experimental methods were reliable for predicting atria thermal and ventilation performance, they have mostly been used to provide data for validation of CFD models. Furthermore, coupling CFD with other experimental models could increase the reliability and accuracy of the models and provide a more comprehensive analysis.

Calorimetry and thermal methods in catalysis

CERN Document Server

Auroux, Aline

2013-01-01

The book is about calorimetry and thermal analysis methods, alone or linked to other techniques, as applied to the characterization of catalysts, supports and adsorbents, and to the study of catalytic reactions in various domains: air and wastewater treatment, clean and renewable energies, refining of hydrocarbons, green chemistry, hydrogen production and storage. The book is intended to fill the gap between the basic thermodynamic and kinetics concepts acquired by students during their academic formation, and the use of experimental techniques such as thermal analysis and calorimetry to answ

Comments on Thermal Physical Properties Testing Methods of Phase Change Materials

Directory of Open Access Journals (Sweden)

Jingchao Xie

2013-01-01

Full Text Available There is no standard testing method of the thermal physical properties of phase change materials (PCM. This paper has shown advancements in this field. Developments and achievements in thermal physical properties testing methods of PCM were commented, including differential scanning calorimetry, T-history measurement, the water bath method, and differential thermal analysis. Testing principles, advantages and disadvantages, and important points for attention of each method were discussed. A foundation for standardized testing methods for PCM was made.

Controllable laser thermal cleavage of sapphire wafers

Science.gov (United States)

Xu, Jiayu; Hu, Hong; Zhuang, Changhui; Ma, Guodong; Han, Junlong; Lei, Yulin

2018-03-01

Laser processing of substrates for light-emitting diodes (LEDs) offers advantages over other processing techniques and is therefore an active research area in both industrial and academic sectors. The processing of sapphire wafers is problematic because sapphire is a hard and brittle material. Semiconductor laser scribing processing suffers certain disadvantages that have yet to be overcome, thereby necessitating further investigation. In this work, a platform for controllable laser thermal cleavage was constructed. A sapphire LED wafer was modeled using the finite element method to simulate the thermal and stress distributions under different conditions. A guide groove cut by laser ablation before the cleavage process was observed to guide the crack extension and avoid deviation. The surface and cross section of sapphire wafers processed using controllable laser thermal cleavage were characterized by scanning electron microscopy and optical microscopy, and their morphology was compared to that of wafers processed using stealth dicing. The differences in luminous efficiency between substrates prepared using these two processing methods are explained.

ESTIMATION OF THERMAL PARAMETERS OF POWER BIPOLAR TRANSISTORS BY THE METHOD OF THERMAL RELAXATION DIFFERENTIAL SPECTROMETRY

Directory of Open Access Journals (Sweden)

V. S. Niss

2015-01-01

Full Text Available Thermal performance of electronic devices determines the stability and reliability of the equipment. This leads to the need for a detailed thermal analysis of semiconductor devices. The goal of the work is evaluation of thermal parameters of high-power bipolar transistors in plastic packages TO-252 and TO-126 by a method of thermal relaxation differential spectrometry. Thermal constants of device elements and distribution structure of thermal resistance defined as discrete and continuous spectra using previously developed relaxation impedance spectrometer. Continuous spectrum, based on higher-order derivatives of the dynamic thermal impedance, follows the model of Foster, and discrete to model of Cauer. The structure of sample thermal resistance is presented in the form of siх-chain electro-thermal RC model. Analysis of the heat flow spreading in the studied structures is carried out on the basis of the concept of thermal diffusivity. For transistor structures the area and distribution of the heat flow cross-section are determined. On the basis of the measurements the thermal parameters of high-power bipolar transistors is evaluated, in particular, the structure of their thermal resistance. For all of the measured samples is obtained that the thermal resistance of the layer planting crystal makes a defining contribution to the internal thermal resistance of transistors. In the transition layer at the border of semiconductor-solder the thermal resistance increases due to changes in the mechanism of heat transfer. Defects in this area in the form of delamination of solder, voids and cracks lead to additional growth of thermal resistance caused by the reduction of the active square of the transition layer. Method of thermal relaxation differential spectrometry allows effectively control the distribution of heat flow in high-power semiconductor devices, which is important for improving the design, improve the quality of landing crystals of power

Practical side of cutting. Part 3. ; CO2 laser cutting. Setsudan gijutsu no jissai. 3. ; Laser setsudan

Energy Technology Data Exchange (ETDEWEB)

Miyazaki, T.; Shinonaga, H. (Toshiba Corp., Tokyo (Japan))

1993-03-05

The nature peculiar to laser beam makes it difficult to understand the phenomena in laser cutting. Quoting an example of cutting steel materials, practical minimum basic subjects, factors governing the cutting phenomena with points to be considered, and the current state of the technology are outlined. Various kinds of expert systems and automatic programming devices have been placed on the market to make NC input easier in laser cutting. Shape accuracy, cutting quality, cutting speed, applicable plate thickness, etc. are among the subjects required for laser cutting. The factors are the method of scanning, characteristics of laser beam, work, machining conditions, etc. The factors obstructing stable processing are the change in the ambient temperature, humidity, dust, oil mist, vibration, etc. The basic factors which control the laser cutting are the power density and its distribution at the working point. Pulse cutting is employed when continuous laser heat input is not appropriate. Summarized report is made on the focal point and assist gas. 16 refs., 9 figs., 1 tab.

Method for Friction Force Estimation on the Flank of Cutting Tools

Directory of Open Access Journals (Sweden)

Luis Huerta

2017-01-01

Full Text Available Friction forces are present in any machining process. These forces could play an important role in the dynamics of the system. In the cutting process, friction is mainly present in the rake face and the flank of the tool. Although the one that acts on the rake face has a major influence, the other one can become also important and could take part in the stability of the system. In this work, experimental identification of the friction on the flank is presented. The experimental determination was carried out by machining aluminum samples in a CNC lathe. As a result, two friction functions were obtained as a function of the cutting speed and the relative motion of the contact elements. Experiments using a worn and a new insert were carried out. Force and acceleration were recorded simultaneously and, from these results, different friction levels were observed depending on the cutting parameters, such as cutting speed, feed rate, and tool condition. Finally, a friction model for the flank friction is presented.

A method for statistical steady state thermal analysis of reactor cores

International Nuclear Information System (INIS)

Whetton, P.A.

1980-01-01

This paper presents a method for performing a statistical steady state thermal analysis of a reactor core. The technique is only outlined here since detailed thermal equations are dependent on the core geometry. The method has been applied to a pressurised water reactor core and the results are presented for illustration purposes. Random hypothetical cores are generated using the Monte-Carlo method. The technique shows that by splitting the parameters into two types, denoted core-wise and in-core, the Monte Carlo method may be used inexpensively. The idea of using extremal statistics to characterise the low probability events (i.e. the tails of a distribution) is introduced together with a method of forming the final probability distribution. After establishing an acceptable probability of exceeding a thermal design criterion, the final probability distribution may be used to determine the corresponding thermal response value. If statistical and deterministic (i.e. conservative) thermal response values are compared, information on the degree of pessimism in the deterministic method of analysis may be inferred and the restrictive performance limitations imposed by this method relieved. (orig.)

Automatic NC-Data generation method for 5-axis cutting of turbine-blades by finding Safe heel-angles and adaptive path-intervals

International Nuclear Information System (INIS)

Piao, Cheng Dao; Lee, Cheol Soo; Cho, Kyu Zong; Park, Gwang Ryeol

2004-01-01

In this paper, an efficient method for generating 5-axis cutting data for a turbine blade is presented. The interference elimination of 5-axis cutting currently is very complicated, and it takes up a lot of time. The proposed method can generate an interference-free tool path, within an allowance range. Generating the cutting data just point to the cutting process and using it to obtain NC data by calculating the feed rate, allows us to maintain the proper feed rate of the 5-axis machine. This paper includes the algorithms for: (1) CL data generation by detecting an interference-free heel angle, (2) finding the optimal tool path interval considering the cusp-height, (3) finding the adaptive feed rate values for each cutter path, and (4) the inverse kinematics depending on the structure of the 5-axis machine, for generating the NC data

Methods and Research for Multi-Component Cutting Force Sensing Devices and Approaches in Machining

Directory of Open Access Journals (Sweden)

Qiaokang Liang

2016-11-01

Full Text Available Multi-component cutting force sensing systems in manufacturing processes applied to cutting tools are gradually becoming the most significant monitoring indicator. Their signals have been extensively applied to evaluate the machinability of workpiece materials, predict cutter breakage, estimate cutting tool wear, control machine tool chatter, determine stable machining parameters, and improve surface finish. Robust and effective sensing systems with capability of monitoring the cutting force in machine operations in real time are crucial for realizing the full potential of cutting capabilities of computer numerically controlled (CNC tools. The main objective of this paper is to present a brief review of the existing achievements in the field of multi-component cutting force sensing systems in modern manufacturing.

Methods and Research for Multi-Component Cutting Force Sensing Devices and Approaches in Machining.

Science.gov (United States)

Liang, Qiaokang; Zhang, Dan; Wu, Wanneng; Zou, Kunlin

2016-11-16

Multi-component cutting force sensing systems in manufacturing processes applied to cutting tools are gradually becoming the most significant monitoring indicator. Their signals have been extensively applied to evaluate the machinability of workpiece materials, predict cutter breakage, estimate cutting tool wear, control machine tool chatter, determine stable machining parameters, and improve surface finish. Robust and effective sensing systems with capability of monitoring the cutting force in machine operations in real time are crucial for realizing the full potential of cutting capabilities of computer numerically controlled (CNC) tools. The main objective of this paper is to present a brief review of the existing achievements in the field of multi-component cutting force sensing systems in modern manufacturing.

Laser beam cutting method. Laser ko ni yoru kaitai koho

Energy Technology Data Exchange (ETDEWEB)

Kutsumizu, A. (Obayashi Corp., Osaka (Japan))

1991-07-01

In this special issue paper concerning the demolition of concrete structures, was introduced a demolition of concrete structures using laser, of which practical application is expected due to the remarkable progress of generating power and efficiency of laser radiator. The characteristics of laser beam which can give a temperature of one million centigrade at the irradiated spot, the laser radiator consisting of laser medium, laser resonator and pumping apparatus, and the laser kinds for working, such as CO{sub 2} laser, YAG laser and CO laser, were described. The basic constitution of laser cutting equipment consisting of large generating power radiator, beam transmitter, beam condenser, and nozzle for working was also illustrated. Furthermore, strong and weak points in the laser cutting for concrete and reinforcement were enumerated. Applications of laser to cutting of reinforced and unreinforced concrete constructions were shown, and the concept and safety measure for application of laser to practical demolition was discussed. 5 refs., 8 figs.

Method for Predicting Thermal Buckling in Rails

Science.gov (United States)

2018-01-01

A method is proposed herein for predicting the onset of thermal buckling in rails in such a way as to provide a means of avoiding this type of potentially devastating failure. The method consists of the development of a thermomechanical model of rail...

Improved cutting performance in high power laser cutting

DEFF Research Database (Denmark)

Olsen, Flemming Ove

2003-01-01

Recent results in high power laser cutting especially with focus on cutting of mild grade steel types for shipbuilding are described.......Recent results in high power laser cutting especially with focus on cutting of mild grade steel types for shipbuilding are described....

Fabricating 40 µm-thin silicon solar cells with different orientations by using SLiM-cut method

Science.gov (United States)

Wang, Teng-Yu; Chen, Chien-Hsun; Shiao, Jui-Chung; Chen, Sung-Yu; Du, Chen-Hsun

2017-10-01

Thin silicon foils with different crystal orientations were fabricated using the stress induced lift-off (SLiM-cut) method. The thickness of the silicon foils was approximately 40 µm. The ≤ft foil had a smoother surface than the ≤ft foil. With surface passivation, the minority carrier lifetimes of the ≤ft and ≤ft silicon foil were 1.0 µs and 1.6 µs, respectively. In this study, 4 cm2-thin silicon solar cells with heterojunction structures were fabricated. The energy conversion efficiencies were determined to be 10.74% and 14.74% for the ≤ft and ≤ft solar cells, respectively. The surface quality of the silicon foils was determined to affect the solar cell character. This study demonstrated that fabricating the solar cell by using silicon foil obtained from the SLiM-cut method is feasible.

A Numerical Approach and Comparison of Cutting Forces and Chip Morphology in Orthogonal Cutting of Light Alloys

International Nuclear Information System (INIS)

Alvarez, Roberto; Domingo, Rosario; Sebastian, Miguel Angel

2011-01-01

This paper deals with the simulation of UNS A92024 aluminium alloy cutting processes. In particular, 2D and 3D Finite Element Method (FEM) simulations were carried out in order to estimate cutting forces and chip morphology during turning operations. The material is modelled with two different set of parameters for the Johnson--Cook's (J-C) constitutive equation and a failure Cockroft and Latham's model exploited considers damage. The comparison between the predicted chip morphology and principal cutting forces at varying of J-C parameters and cutting regimes with those experimentally found are presented and discussed. The paper shows the importance of damage criterion in the cutting forces, during the simulation, especially in 3D.

Method for Measuring Thermal Conductivity of Small Samples Having Very Low Thermal Conductivity

Science.gov (United States)

Miller, Robert A.; Kuczmarski, Maria a.

2009-01-01

This paper describes the development of a hot plate method capable of using air as a standard reference material for the steady-state measurement of the thermal conductivity of very small test samples having thermal conductivity on the order of air. As with other approaches, care is taken to ensure that the heat flow through the test sample is essentially one-dimensional. However, unlike other approaches, no attempt is made to use heated guards to block the flow of heat from the hot plate to the surroundings. It is argued that since large correction factors must be applied to account for guard imperfections when sample dimensions are small, it may be preferable to simply measure and correct for the heat that flows from the heater disc to directions other than into the sample. Experimental measurements taken in a prototype apparatus, combined with extensive computational modeling of the heat transfer in the apparatus, show that sufficiently accurate measurements can be obtained to allow determination of the thermal conductivity of low thermal conductivity materials. Suggestions are made for further improvements in the method based on results from regression analyses of the generated data.

Application of heat-balance integral method to conjugate thermal explosion

Directory of Open Access Journals (Sweden)

Novozhilov Vasily

2009-01-01

Full Text Available Conjugate thermal explosion is an extension of the classical theory, proposed and studied recently by the author. The paper reports application of heat-balance integral method for developing phase portraits for systems undergoing conjugate thermal explosion. The heat-balance integral method is used as an averaging method reducing partical differential equation problem to the set of first-order ordinary differential equations. The latter reduced problem allows natural interpretation in appropriately chosen phase space. It is shown that, with the help of heat-balance integral technique, conjugate thermal explosion problem can be described with a good accuracy by the set of non-linear first-order differential equations involving complex error function. Phase trajectories are presented for typical regimes emerging in conjugate thermal explosion. Use of heat-balance integral as a spatial averaging method allows efficient description of system evolution to be developed.

A new method for thermal spraying of Zn-Al coatings

International Nuclear Information System (INIS)

Gorlach, I.A.

2009-01-01

This paper presents the development of the thermal spraying system built on the principles of the high velocity air flame (HVAF) process. HVAF sprayed coatings showed considerably higher bond strength than coatings obtained by the conventional methods, indicating the advantage of this method in areas where the adhesion strength is critically important. The highly dense structure of the coating obtained with HVAF eliminates a need for a top paint coat, which is typically applied on metal sprayed coatings to extend service life. The thermal sprayed coatings were characterized by the standard techniques, such as light microscopy, scanning electron microscopy with energy-dispersive spectroscopy, X-ray diffraction, salt spray and bond strength tests. The results show that thermal sprayed coatings have a dense structure, low presence of oxides and high resistance to corrosion. High spray rate and good coating quality make the HVAF thermal spray method a viable alternative to the conventional thermal spraying technologies, such as Wire Flame and Twin-Wire Arc.

Short-cut math

CERN Document Server

Kelly, Gerard W

1984-01-01

Clear, concise compendium of about 150 time-saving math short-cuts features faster, easier ways to add, subtract, multiply, and divide. Each problem includes an explanation of the method. No special math ability needed.

Inverse thermal analysis method to study solidification in cast iron

DEFF Research Database (Denmark)

Dioszegi, Atilla; Hattel, Jesper

2004-01-01

Solidification modelling of cast metals is widely used to predict final properties in cast components. Accurate models necessitate good knowledge of the solidification behaviour. The present study includes a re-examination of the Fourier thermal analysis method. This involves an inverse numerical...... solution of a 1-dimensional heat transfer problem connected to solidification of cast alloys. In the analysis, the relation between the thermal state and the fraction solid of the metal is evaluated by a numerical method. This method contains an iteration algorithm controlled by an under relaxation term...... inverse thermal analysis was tested on both experimental and simulated data....

Experimental study on concrete cutting by CO2 laser beam

International Nuclear Information System (INIS)

Kutsumizu, Akira; Tomura, Hidemasa; Wakizaka, Tatsuya; Hishikawa, Kyoichi; Moriya, Masahiro

1994-01-01

Methods for dismantling nuclear reactor facilities must meet particularly exacting requirements imposed by heavily reinforced and radioactivated reactor shield walls. Conventional methods do not meet all such requirements, however. Intrigued by excellent characteristics of the laser cutting method relative to nuclear facility demolition, we carried out an experimental study to make a comprehensive evaluation of its characteristics, especially for deep cutting, with success in identifying main factors affecting the cutting depth of a laser and characterizing its cutting behavior. The study results indicate that a 50 kW class CO 2 laser has a potential to provide a practicable cutting speed and depth. (author)

Welding and cutting characteristics of blanket/first wall module to back plate for fusion experimental reactor

International Nuclear Information System (INIS)

Sato, Shinichi; Osaki, Toshio; Koga, Shinji

1996-01-01

The first wall and the blanket of the International Thermonuclear Experimental Reactor (ITER) are used under severe conditions such as the neutron irradiation by plasma, surface thermal load, the electromagnetic force at the time of plasma disruption and others. Consequently, from the viewpoint of the necessity for disassembling and maintenance, those are divided into modules in toroidal and poloidal directions. In this study, as to the welding of the back plate and the legs supporting blanket modules, which are installed in a vacuum vessel, the characteristic test paying attention to the deformation at the time of welding was carried out, and the optimal welding conditions and the characteristics of welding deformation and others were clarified. Moreover, when water jet method was used for cutting the welded parts of the supporting legs, the properties of the cut parts, the time for cutting and others were examined. The performance required for the welded parts of blanket modules with back plate is shown. The basic test of welding conditions using plate models, partial model test and whole model test are reported. The test of water jet cutting for the maintenance of shielding blanket modules is described. (K.I.)

Development and verification test on remote plasma cutting of large metallic waste

International Nuclear Information System (INIS)

Ozawa, Tamotsu; Yamada, Kunitaka; Abe, Tadashi

1979-01-01

Plasma cutting is the cutting method to melt and scatter cut objects by generating arc between an electrode in a nozzle and the cut objects and making working gas fed to surround it into high temperature, high speed plasma jet. In case of remote plasma cutting, a torch for the plasma cutting is operated remotely with a manipulator from the outside of a cell. At the time of planning the method of breaking up solid wastes, the type of cutting machines and the method of remote operation of the cutting machines and cut objects were examined. It was decided to adopt plasma cutting machines, because their cutting capability such as materials, thickness and cutting speed is excellent, and the construction and handling are simple. The form of the solid wastes to be cut is not uniform, accordingly the method of manipulator operation was adopted to respond to various forms flexibly. Cut objects are placed on a turntable to change the position successively. In case of remote plasma cutting, the controls of torch speed and gap must be made with a manipulator. The use of light-shielding glasses reduces largely the watchability of cut objects and becomes hindrance in the operation. As for the safety aspect, the suitable gas for cutting, which does not contain hydrogen, must be selected. The tests carried out for two years since November, 1977, are reported in this paper, and most of the problems have been solved. (Kako, I.)

Stabilizing the thermal lattice Boltzmann method by spatial filtering.

Science.gov (United States)

Gillissen, J J J

2016-10-01

We propose to stabilize the thermal lattice Boltzmann method by filtering the second- and third-order moments of the collision operator. By means of the Chapman-Enskog expansion, we show that the additional numerical diffusivity diminishes in the low-wavnumber limit. To demonstrate the enhanced stability, we consider a three-dimensional thermal lattice Boltzmann system involving 33 discrete velocities. Filtering extends the linear stability of this thermal lattice Boltzmann method to 10-fold smaller transport coefficients. We further demonstrate that the filtering does not compromise the accuracy of the hydrodynamics by comparing simulation results to reference solutions for a number of standardized test cases, including natural convection in two dimensions.

Using a cut-paste method to prepare a carbon nanotube fur electrode

International Nuclear Information System (INIS)

Zhang, H; Cao, G P; Yang, Y S

2007-01-01

We describe and realize an aligned carbon nanotube array based 'carbon nanotube fur (CNTF)' electrode. We removed an 800 μm long aligned carbon nanotube array from the silica substrate, and then pasted the array on a nickel foam current collector to obtain a CNTF electrode. CNTF's characteristics and electrochemical properties were studied systemically in this paper. The cut-paste method is simple, and does not damage the microstructure of the aligned carbon nanotube array. The CNTF electrode obtained a specific capacitance of 14.1 F g -1 and excellent rate capability

Laser cutting of Kevlar laminates

Energy Technology Data Exchange (ETDEWEB)

VanCleave, R.A.

1977-09-01

An investigation has been conducted of the use of laser energy for cutting contours, diameters, and holes in flat and shaped Kevlar 49 fiber-reinforced epoxy laminates as an alternate to conventional machining. The investigation has shown that flat laminates 6.35 mm thick may be cut without backup by using a high-powered (1000-watt) continuous wave CO/sub 2/ laser at high feedrates (33.87 mm per second). The cut produced was free of the burrs and delaminations resulting from conventional machining methods without intimate contact backup. In addition, the process cycle time was greatly reduced.

Propagation by Cuttings, Layering and Division

OpenAIRE

Relf, Diane; Ball, Elizabeth Carter

2009-01-01

The major methods of asexual propagation are cuttings, layering, division, and budding/grafting. Cuttings involve rooting a severed piece of the parent plant; layering involves rooting a part of the parent and then severing it; and budding and grafting are joining two plant parts from different varieties.

Exploitation study of the ore-body ''Tigre III''. Open-cut design and study of high-recovery underground mining method for the Tigre III ore-body

International Nuclear Information System (INIS)

Baluszka, J.C.

1980-01-01

The paper first carries out an analysis for the purpose of determining the limiting sterile/ore ratio for open-cut and underground mining in the specific filling case of Tigre III. In this connection it considers a high-recovery method of underground mining (involving the use of cemented hydropneumatic chambers), a general mine plan covering access, transport, ventilation and removal of ore as well as auxiliary services relating to the Tigre III ore body as a whole. The costs of this method of mining are determined for purposes of comparison with the open-cut method. Similarly, the limiting sterile/ore ratio is taken as the basis for an analysis of different types of pit and a design suited to the limiting ratio is adopted. As a final solution the paper favours a method which combines open-cut and underground mining. It proposes the use of the open-cut method up to the limiting ratio (in accordance with the pit design chosen) and of underground method (by the filling chamber method) for the rest of the area. (author)

A Study on Ultrasonic Elliptical Vibration Cutting of Inconel 718

Directory of Open Access Journals (Sweden)

Zhao Haidong

2016-01-01

Full Text Available Inconel 718 is a kind of nickel-based alloys that are widely used in the aerospace and nuclear industry owing to their high temperature mechanical properties. Cutting of Inconel 718 in conventional cutting (CC is a big challenge in modern industry. Few researches have been studied on cutting of Inconel 718 using single point diamond tool applying the UEVC method. This paper shows an experimental study on UEVC of Inconel 718 by using polycrystalline diamond (PCD coated tools. Firstly, cutting tests have been carried out to study the effect of machining parameters in the UEVC in terms of surface finish and flank wear during machining of Inconel 718. The tests have clearly shown that the PCD coated tools in cutting of Inconel 718 by the UEVC have better performance at 0.1 mm depth of cut as compared to the lower 0.05 mm depth of cut and the higher 0.12 or 0.15 mm depth of cut. Secondly, like CC method, the cutting performance in UEVC increases with the decrease of the feed rate and cutting speed. The CC tests have also been carried out to compare performance of CC with UEVC method.

Methodical Specifics of Thermal Experiments with Thin Carbon Reinforced Plates

Directory of Open Access Journals (Sweden)

O. V. Denisov

2015-01-01

Full Text Available Polymer composite materials (CM are widely used in creation of large space constructions, especially reflectors of space antennas. Composite materials should provide high level of specific stiffness and strength for space structures. Thermal conductivity in reinforcement plane is a significant factor in case of irregular heating space antennas. Nowadays, data on CM reinforcement plane thermal conductivity are limited and existing methods of its defining are imperfect. Basically, traditional methods allow us to define thermal conductivity in perpendicular direction towards the reinforcement plane on the samples of round or rectangular plate. In addition, the thickness of standard samples is larger than space antenna thickness. Consequently, new methods are required. Method of contact heating, which was developed by BMSTU specialists with long hollow carbon beam, could be a perspective way. This article is devoted to the experimental method of contact heating on the thin carbon plates.Thermal tests were supposed to provide a non-stationary temperature field with a gradient being co-directional with the plane reinforcement in the material sample. Experiments were conducted in vacuum chamber to prevent unstructured convection. Experimental thermo-grams processing were calculated by 1-d thermal model for a thin plate. Influence of uncertainty of experimental parameters, such as (radiation emission coefficients of sample surface, glue, temperature sensors and uncertainty of sensors placement on the result of defined thermal conductivity has been estimated. New data on the thermal conductivity in reinforcement plane were obtained within 295 - 375 K temperature range, which can be used to design and develop reflectors of precision space antennas. In the future it is expedient to conduct tests of thin-wall plates from carbon fiber-reinforced plastic in wide temperature range, especially in the low-range temperatures.

Gear cutting tools fundamentals of design and computation

CERN Document Server

Radzevich, Stephen P

2010-01-01

Presents the DG/K-based method of surface generation, a novel and practical mathematical method for designing gear cutting tools with optimal parameters. This book proposes a scientific classification for the various kinds of the gear machining meshes, discussing optimal designs of gear cutting tools.

METHOD FOR DETERMINATION OF THERMAL CHARACTERISTICS OF THE LAYER OF GRANULAR MEDIA WITH ELEMENTS OF PULSED THERMAL NDT

Directory of Open Access Journals (Sweden)

Y. V. Shokina

2015-01-01

Full Text Available At the Department of Food Production of Murmansk State Technical University (MSTU was developed a method of producing smoke fuel using infrared energy supply. The method provides a stable temperature pyrolysis of wood fuel is less than 400 ° C. Kinetic of the heating layer of fuel (wooden chips is affected by chip's density and moisture content. The method of calculating of the optimum modes of smoke produce, which is based on a system of differential equations of heat and mass transfer in the IR smoke generator, was previously proposed. The system of equations includes thermal characteristics (TC of the fuel layer (e.g. specific heat, thermal conductivity, thermal diffusivity. The exact definition of these characteristics affect the accuracy of the experimental calculation of optimal process conditions with use of the developed software. A definition of layer's TC by a method with elements of pulsed thermal NDT. The use of thermal imager is proposed for measuring the temperature of the irritated surface of the porous wooden chip's lawyer.

Analysis of thermal power calibration method

International Nuclear Information System (INIS)

Zagar, T.; Ravnik, M.; Persic, A.

2000-01-01

The methods for determining fuel element burnup have recently become interesting because of activities related to the shipment of highly enriched fuel elements back to the United States for final disposal before 2009. The most common and practical method for determining fuel element burnup in research reactors is reactor calculation. Experience has shown that burnup calculations become complicated and biased with uncertainties if a long period of reactor operation must be reproduced. Besides this, accuracy of calculated burnup is always limited with accuracy of reactor power calibration, since burnup calculation is based on calculated power density distribution, which is usually expressed in terms of power released per fuel element and normalised to the reactor power It is obvious that reactor thermal power calibration is very important for precise fuel element burnup calculation. Calculated fuel element burnup is linearly dependent on the thermal reactor power. The reactor power level may be determined from measured absolute thermal flux distribution across the core in the horizontal and vertical planes. Flux distributions are measured with activation of cadmium covered and bare foils irradiated by the steady reactor power. But it should be realised that this method is time consuming and not accurate. This method is practical only for zero power reactors and is in practice very seldom performed for other reactors (e.g. for TRIGA reactor in Ljubljana absolute thermal flux distribution was not performed since reactor reconstruction in 1991). In case of power reactors and research reactors in which a temperature rise across the core is produced and measured than a heat balance method is the most common and accurate method of determining the power output of the core. The purpose of this paper is to analyse the accuracy of calorimetric reactor power calibration method and to analyse the influence of control rod position on nuclear detector reading for TRIGA reactors

Baikov-Lee representations of cut Feynman integrals

International Nuclear Information System (INIS)

Harley, Mark; Moriello, Francesco; Schabinger, Robert M.

2017-01-01

We develop a general framework for the evaluation of d-dimensional cut Feynman integrals based on the Baikov-Lee representation of purely-virtual Feynman integrals. We implement the generalized Cutkosky cutting rule using Cauchy’s residue theorem and identify a set of constraints which determine the integration domain. The method applies equally well to Feynman integrals with a unitarity cut in a single kinematic channel and to maximally-cut Feynman integrals. Our cut Baikov-Lee representation reproduces the expected relation between cuts and discontinuities in a given kinematic channel and furthermore makes the dependence on the kinematic variables manifest from the beginning. By combining the Baikov-Lee representation of maximally-cut Feynman integrals and the properties of periods of algebraic curves, we are able to obtain complete solution sets for the homogeneous differential equations satisfied by Feynman integrals which go beyond multiple polylogarithms. We apply our formalism to the direct evaluation of a number of interesting cut Feynman integrals.

Trend of laser cutting technology; Laser setsudan gijutsu no saikin no doko

Energy Technology Data Exchange (ETDEWEB)

Murai, T. [Mitsubishi Electric Corp., Tokyo (Japan)

1997-10-05

Recent trend of CO2 laser cutting is described. The cutting speed has increased five times in these seven years, and cutting is now performed at 8m/min for a hole that satisfies a circularity of 50{mu}m. In the low-speed domain, again, cutting accuracy is as high as 20{mu}m. In the cutting of thick plates, laser encounters some difficulties, which include the increased thermal load on optical parts and devices in the oscillator, lessened cutting condition tolerance, variation in the accuracy of products, difficult cutting, etc. Discussed in this report are measures for correcting factors affecting product quality with reference taken to a thick soft steel plate. A laser beam emitted by an oscillator is condensed by and projected through a condenser lens, and the condensing capability is affected by various factors, such as the beam mode order, beam diameter, and focal length, etc. What is important is to find out the optimal conditions. The assist gas has to satisfy certain conditions because it assumes an important role in controlling the discharge of molten metal from cut grooves, heat generated by oxidation reaction, and cooling. The properties of the material to be cut also exert some influence. In the case of thick plate cutting, the cutting capability is governed by the geometry to be fabricated. Also employed for the prevention of poor jobs due to improper condition switchover and cutting routes is an optimal cutting condition control technique. 3 refs., 12 figs.

Mitigation method of thermal transient stress by thermalhydraulic-structure total analysis

International Nuclear Information System (INIS)

Kasahara, Naoto; Jinbo, Masakazu; Hosogai, Hiromi

2003-01-01

This study proposes a rational evaluation and mitigation method of thermal transient loads in fast reactor components by utilizing relationships among plant system parameters and stresses induced by thermal transients of plants. A thermalhydraulic-structure total analysis procedure helps us to grasp relationship among system parameters and thermal stresses. Furthermore, it enables mitigation of thermal transient loads by adjusting system parameters. In order to overcome huge computations, a thermalhydraulic-structure total analysis code and the Design of Experiments methodology are utilized. The efficiency of the proposed mitigation method is validated through thermal stress evaluation of an intermediate heat exchanger in Japanese demonstration fast reactor. (author)

Joining aluminum to titanium alloy by friction stir lap welding with cutting pin

International Nuclear Information System (INIS)

Wei, Yanni; Li, Jinglong; Xiong, Jiangtao; Huang, Fu; Zhang, Fusheng; Raza, Syed Hamid

2012-01-01

Aluminum 1060 and titanium alloy Ti–6Al–4V plates were lap joined by friction stir welding. A cutting pin of rotary burr made of tungsten carbide was employed. The microstructures of the joining interface were observed by scanning electron microscopy. Joint strength was evaluated by a tensile shear test. During the welding process, the surface layer of the titanium plate was cut off by the pin, and intensively mixed with aluminum situated on the titanium plate. The microstructures analysis showed that a visible swirl-like mixed region existed at the interface. In this region, the Al metal, Ti metal and the mixed layer of them were all presented. The ultimate tensile shear strength of joint reached 100% of 1060Al that underwent thermal cycle provided by the shoulder. - Highlights: ► FSW with cutting pin was successfully employed to form Al/Ti lap joint. ► Swirl-like structures formed due to mechanical mixing were found at the interface. ► High-strength joints fractured at Al suffered thermal cycle were produced.

Methods and pitfalls of measuring thermal preference and tolerance in lizards.

Science.gov (United States)

Camacho, Agustín; Rusch, Travis W

2017-08-01

Understanding methodological and biological sources of bias during the measurement of thermal parameters is essential for the advancement of thermal biology. For more than a century, studies on lizards have deepened our understanding of thermal ecophysiology, employing multiple methods to measure thermal preferences and tolerances. We reviewed 129 articles concerned with measuring preferred body temperature (PBT), voluntary thermal tolerance, and critical temperatures of lizards to offer: a) an overview of the methods used to measure and report these parameters, b) a summary of the methodological and biological factors affecting thermal preference and tolerance, c) recommendations to avoid identified pitfalls, and d) directions for continued progress in our application and understanding of these thermal parameters. We emphasize the need for more methodological and comparative studies. Lastly, we urge researchers to provide more detailed methodological descriptions and suggest ways to make their raw data more informative to increase the utility of thermal biology studies. Copyright © 2017 Elsevier Ltd. All rights reserved.

Solar panel thermal cycling testing by solar simulation and infrared radiation methods

Science.gov (United States)

Nuss, H. E.

1980-01-01

For the solar panels of the European Space Agency (ESA) satellites OTS/MAROTS and ECS/MARECS the thermal cycling tests were performed by using solar simulation methods. The performance data of two different solar simulators used and the thermal test results are described. The solar simulation thermal cycling tests for the ECS/MARECS solar panels were carried out with the aid of a rotatable multipanel test rig by which simultaneous testing of three solar panels was possible. As an alternative thermal test method, the capability of an infrared radiation method was studied and infrared simulation tests for the ultralight panel and the INTELSAT 5 solar panels were performed. The setup and the characteristics of the infrared radiation unit using a quartz lamp array of approx. 15 sq and LN2-cooled shutter and the thermal test results are presented. The irradiation uniformity, the solar panel temperature distribution, temperature changing rates for both test methods are compared. Results indicate the infrared simulation is an effective solar panel thermal testing method.

New method of thermal cycling stability test of phase change material

Directory of Open Access Journals (Sweden)

Putra Nandy

2017-01-01

Full Text Available Phase Change Material (PCM is the most promising material as thermal energy storage nowadays. As thermal energy storage, examination on endurance of material for long-term use is necessary to be carried out. Therefore, thermal cycling test is performed to ensure thermal stability of PCM. This study have found a new method on thermal cycling test of PCM sample by using thermoelectric as heating and cooling element. RT 22 HC was used as PCM sample on this thermal cycling test. The new method had many advantages compared to some references of the same test. It just needed a small container for PCM sample. The thermoelectric could release heat to PCM sample and absorb heat from PCM sample uniformly, respectively, was called as heating and cooling process. Hence, thermoelectric had to be supported by a relay control device to change its polarity so it could heat and cool PCM sample alternately and automatically. On the other hand, the thermoelectric was cheap, easy to be found and available in markets. It can be concluded that new method of thermal cycling test by using thermoelectric as source of heating and cooling can be a new reference for performing thermal cycling test on PCM.

Phase change thermal control materials, method and apparatus

Science.gov (United States)

Buckley, Theresa M. (Inventor)

2001-01-01

An apparatus and method for metabolic cooling and insulation of a user in a cold environment. In its preferred embodiment the apparatus is a highly flexible composite material having a flexible matrix containing a phase change thermal storage material. The apparatus can be made to heat or cool the body or to act as a thermal buffer to protect the wearer from changing environmental conditions. The apparatus may also include an external thermal insulation layer and/or an internal thermal control layer to regulate the rate of heat exchange between the composite and the skin of the wearer. Other embodiments of the apparatus also provide 1) a path for evaporation or direct absorption of perspiration from the skin of the wearer for improved comfort and thermal control, 2) heat conductive pathways within the material for thermal equalization, 3) surface treatments for improved absorption or rejection of heat by the material, and 4) means for quickly regenerating the thermal storage capacity for reuse of the material. Applications of the composite materials are also described which take advantage of the composite's thermal characteristics. The examples described include a diver's wet suit, ski boot liners, thermal socks, gloves and a face mask for cold weather activities, and a metabolic heating or cooling blanket useful for treating hypothermia or fever patients in a medical setting and therapeutic heating or cooling orthopedic joint supports.

Some selected quantitative methods of thermal image analysis in Matlab.

Science.gov (United States)

Koprowski, Robert

2016-05-01

The paper presents a new algorithm based on some selected automatic quantitative methods for analysing thermal images. It shows the practical implementation of these image analysis methods in Matlab. It enables to perform fully automated and reproducible measurements of selected parameters in thermal images. The paper also shows two examples of the use of the proposed image analysis methods for the area of ​​the skin of a human foot and face. The full source code of the developed application is also provided as an attachment. The main window of the program during dynamic analysis of the foot thermal image. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Thermal shale fracturing simulation using the Cohesive Zone Method (CZM)

KAUST Repository

Enayatpour, Saeid; van Oort, Eric; Patzek, Tadeusz

2018-01-01

Extensive research has been conducted over the past two decades to improve hydraulic fracturing methods used for hydrocarbon recovery from tight reservoir rocks such as shales. Our focus in this paper is on thermal fracturing of such tight rocks to enhance hydraulic fracturing efficiency. Thermal fracturing is effective in generating small fractures in the near-wellbore zone - or in the vicinity of natural or induced fractures - that may act as initiation points for larger fractures. Previous analytical and numerical results indicate that thermal fracturing in tight rock significantly enhances rock permeability, thereby enhancing hydrocarbon recovery. Here, we present a more powerful way of simulating the initiation and propagation of thermally induced fractures in tight formations using the Cohesive Zone Method (CZM). The advantages of CZM are: 1) CZM simulation is fast compared to similar models which are based on the spring-mass particle method or Discrete Element Method (DEM); 2) unlike DEM, rock material complexities such as scale-dependent failure behavior can be incorporated in a CZM simulation; 3) CZM is capable of predicting the extent of fracture propagation in rock, which is more difficult to determine in a classic finite element approach. We demonstrate that CZM delivers results for the challenging fracture propagation problem of similar accuracy to the eXtended Finite Element Method (XFEM) while reducing complexity and computational effort. Simulation results for thermal fracturing in the near-wellbore zone show the effect of stress anisotropy in fracture propagation in the direction of the maximum horizontal stress. It is shown that CZM can be used to readily obtain the extent and the pattern of induced thermal fractures.

Thermal shale fracturing simulation using the Cohesive Zone Method (CZM)

KAUST Repository

Enayatpour, Saeid

2018-05-17

Extensive research has been conducted over the past two decades to improve hydraulic fracturing methods used for hydrocarbon recovery from tight reservoir rocks such as shales. Our focus in this paper is on thermal fracturing of such tight rocks to enhance hydraulic fracturing efficiency. Thermal fracturing is effective in generating small fractures in the near-wellbore zone - or in the vicinity of natural or induced fractures - that may act as initiation points for larger fractures. Previous analytical and numerical results indicate that thermal fracturing in tight rock significantly enhances rock permeability, thereby enhancing hydrocarbon recovery. Here, we present a more powerful way of simulating the initiation and propagation of thermally induced fractures in tight formations using the Cohesive Zone Method (CZM). The advantages of CZM are: 1) CZM simulation is fast compared to similar models which are based on the spring-mass particle method or Discrete Element Method (DEM); 2) unlike DEM, rock material complexities such as scale-dependent failure behavior can be incorporated in a CZM simulation; 3) CZM is capable of predicting the extent of fracture propagation in rock, which is more difficult to determine in a classic finite element approach. We demonstrate that CZM delivers results for the challenging fracture propagation problem of similar accuracy to the eXtended Finite Element Method (XFEM) while reducing complexity and computational effort. Simulation results for thermal fracturing in the near-wellbore zone show the effect of stress anisotropy in fracture propagation in the direction of the maximum horizontal stress. It is shown that CZM can be used to readily obtain the extent and the pattern of induced thermal fractures.

Apparatus and method for transient thermal infrared spectrometry

Science.gov (United States)

McClelland, John F.; Jones, Roger W.

1991-12-03

A method and apparatus for enabling analysis of a material (16, 42) by applying a cooling medium (20, 54) to cool a thin surface layer portion of the material and to transiently generate a temperature differential between the thin surface layer portion and the lower portion of the material sufficient to alter the thermal infrared emission spectrum of the material from the black-body thermal infrared emission spectrum of the material. The altered thermal infrared emission spectrum of the material is detected by a spectrometer/detector (28, 50) while the altered thermal infrared emission spectrum is sufficiently free of self-absorption by the material of the emitted infrared radiation. The detection is effected prior to the temperature differential propagating into the lower portion of the material to an extent such that the altered thermal infrared emission spectrum is no longer sufficiently free of self-absorption by the material of emitted infrared radiation, so that the detected altered thermal infrared emission spectrum is indicative of the characteristics relating to the molecular composition of the material.

Fibre laser cutting stainless steel: Fluid dynamics and cut front morphology

Science.gov (United States)

Pocorni, Jetro; Powell, John; Deichsel, Eckard; Frostevarg, Jan; Kaplan, Alexander F. H.

2017-01-01

In this paper the morphology of the laser cut front generated by fibre lasers was investigated by observation of the 'frozen' cut front, additionally high speed imaging (HSI) was employed to study the fluid dynamics on the cut front while cutting. During laser cutting the morphology and flow properties of the melt film on the cut front affect cut quality parameters such as cut edge roughness and dross (residual melt attached to the bottom of the cut edge). HSI observation of melt flow down a laser cutting front using standard cutting parameters is experimentally problematic because the cut front is narrow and surrounded by the kerf walls. To compensate for this, artificial parameters are usually chosen to obtain wide cut fronts which are unrepresentative of the actual industrial process. This paper presents a new experimental cutting geometry which permits HSI of the laser cut front using standard, commercial parameters. These results suggest that the cut front produced when cutting medium section (10 mm thick) stainless steel with a fibre laser and a nitrogen assist gas is covered in humps which themselves are covered by a thin layer of liquid. HSI observation and theoretical analysis reveal that under these conditions the humps move down the cut front at an average speed of approximately 0.4 m/s while the covering liquid flows at an average speed of approximately 1.1 m/s, with an average melt depth at the bottom of the cut zone of approximately 0.17 mm.

A study on the mechanical behavior of soils during flat edge cutting

International Nuclear Information System (INIS)

Ichiba, Satoru; Hyodo, Kazuya; Ooishi, Yoshihiro

1986-01-01

For the development of efficient earthmoving machinery, it is necessary to clarify the soil cutting mechanism, but there is no usual analytical or experimental technique for large deformation problems like soil cutting. Therefore, we have tried to apply the X-ray radiography method, which is a soil experiment method for the visualization and the quantative analysis of soil deformation, to the flat edge cutting problem. Firstly we have confirmed that the X-ray radiography method is applicable to large deformations, and have examined by this method the cutting mechanism of soils under various cutting conditions. As a result, the behavior of shear failure lines, which have not been studied in detail before, are clarified, and the differences in the cutting mechanism with the cutting angle and the nature of soils are discussed through the quantative estimation of the strain distribution. (author)

A study on the mechanical behavior of soil during frat edge cutting

International Nuclear Information System (INIS)

Ichiba, Satoru; Hyodo, Kazuya; Ooishi, Yoshihiro.

1987-02-01

For the development of efficient earthmoving machinery, it is necessary to clarify the soil cutting mechanism, but there is no usual analytical or experimental technique for large deformation problems like soil cutting. Therefore, we have tried to apply the X-ray radiography method, which is a soil experiment method for the visualization and the quantitative analysis of soil deformation, to the flat edge cutting problem. Firstly we have confirmed that the X-ray radiography method is applicable to large deformations, and have examined by this method the cutting mechanism of soils under various cutting conditions. As a result, the behavior of shear failure lines, which have not been studied in detail before, are clarified, and the differences in the cutting mechanism with the cutting angle and the nature of soils are discussed through the quantitative estimation of the strain distribution. (author)

Effect of thermal processing methods on the proximate composition ...

African Journals Online (AJOL)

The nutritive value of raw and thermal processed castor oil seed (Ricinus communis) was investigated using the following parameters; proximate composition, gross energy, mineral constituents and ricin content. Three thermal processing methods; toasting, boiling and soaking-and-boiling were used in the processing of the ...

Accuracy of unfolded map method for determining the left ventricular border. Evaluation of the cut-off value from autopsy finding

International Nuclear Information System (INIS)

Sugibayashi, Keiichi; Abe, Yoshiteru; Suga, Yutaka

1996-01-01

To improve the quantification of the left ventricular surface area (LVSA) by unfolded map method, we evaluated the cut-off value for determining the left ventricular border. The LVSA measured by unfolded map was compared with those measured using myocardial phantom and autopsy findings. The relative error (RE) was calculated as difference between LVSA in phantom and area of unfolded map. In phantom study, the cut-off value was calculated as 73.3±0.5% when the RE was zero. In autopsy study, the cut-off value was 74.0±7.2%. The area of unfolded map had good correlation with LVSA at autopsy when the cut-off value was 74% (r=0.83, p<0.003). The diameter of left ventricle at autopsy was compared with that of beating heart obtained by two-dimensional echocardiography, because the area of unfolded map was greater than LVSA at autopsy. The ratio of LVSA at autopsy to beating heart was calculated as 1.37. The suitable cut-off value was evaluated as 55.6% when the unfolded map area obtained by autopsy was increased 1.37 magnifications. There was a good correlation between LVSA of unfolded map (cut-off=56%) and the LVSA at autopsy (r=0.90, p<0.001). These results suggest that the cut-off value for determining the left ventricular border in vivo is 56%. (author)

A new method of measuring the thermal flow

Directory of Open Access Journals (Sweden)

Grexová Slávka

2001-03-01

Full Text Available The subject of this article is the measurement of thermal flow under laboratory conditions. We can define thermal flow as the amount of heat transmitted through the surface of rock over a certain period of time.According to the Atlas of Geothermal Energy the thermal flow ranges from 40 to 120 mW/m2; it is not possible to measure directly on the surface of the rock. The conventional method of measurement is the use of “separation bar” thermic conduction measurement system or to measure the temperature of the rock in two different places at selected underground depth intervals.The method of measurement suggested by us combines these two techniques. The measurement is based on a sample of processed store from the Slovak Academy of Science. This sample represents the rock massiv:The complex model includes:- a heating system to imitate the thermal flow,- an isolation box to maintain stable conditions,- temperature stabilizing components (thermostat, bulbs, electric conductors,- a heat accumulator including a temperature sensor.A special computer program to measure the thermal flow was created using the Borland Delphi 3.0 programming language. The role of the program is to process extensive data quickly. The results of the measured temperatures and modelled thermal flow are displayed graphically in this article. As seen from the graph, the course of measurement thermal flow is linear. In our geographical location this value is cca 120 m W.m-2. This value proves, that at the projection physical model we are approximating to the reality in areas of sensitive elements. Another fact is that Joule heat which rose into a heater system of transformer straps under muster would thermal flow 2,25 W.m-2. From the present results that by follow the sensitivity measurement scanners it is needed to measure a minimum threefold during a longer time or to improve the sensitivity measurement chains.These measurements and analyses are not sufficient to make a final

Experimental study on concrete cutting by CO{sub 2} laser beam

Energy Technology Data Exchange (ETDEWEB)

Kutsumizu, Akira; Tomura, Hidemasa; Wakizaka, Tatsuya; Hishikawa, Kyoichi; Moriya, Masahiro [Ohbayashi Corp., Tokyo (Japan)

1994-10-01

Methods for dismantling nuclear reactor facilities must meet particularly exacting requirements imposed by heavily reinforced and radioactivated reactor shield walls. Conventional methods do not meet all such requirements, however. Intrigued by excellent characteristics of the laser cutting method relative to nuclear facility demolition, we carried out an experimental study to make a comprehensive evaluation of its characteristics, especially for deep cutting, with success in identifying main factors affecting the cutting depth of a laser and characterizing its cutting behavior. The study results indicate that a 50 kW class CO{sub 2} laser has a potential to provide a practicable cutting speed and depth. (author).

Analysis of key factors influencing the evaporation performances of an oriented linear cutting copper fiber sintered felt

Science.gov (United States)

Pan, Minqiang; Zhong, Yujian

2018-01-01

Porous structure can effectively enhance the heat transfer efficiency. A kind of micro vaporizer using the oriented linear cutting copper fiber sintered felt is proposed in this work. Multiple long cutting copper fibers are firstly fabricated with a multi-tooth tool and then sintered together in parallel to form uniform thickness metal fiber sintered felts that provided a characteristic of oriented microchannels. The temperature rise response and thermal conversion efficiency are experimentally investigated to evaluate the influences of porosity, surface structure, feed flow rate and input power on the evaporation characteristics. It is indicated that the temperature rise response of water is mainly affected by input power and feed flow rate. High input power and low feed flow rate present better temperature rise response of water. Porosity rather than surface structure plays an important role in the temperature rise response of water at a relatively high input power. The thermal conversion efficiency is dominated by the input power and surface structure. The oriented linear cutting copper fiber sintered felts for three kinds of porosities show better thermal conversion efficiency than that of the oriented linear copper wire sintered felt when the input power is less than 115 W. All the sintered felts have almost the same performance of thermal conversion at a high input power.

MULTI-OBJECTIVE OPTIMISATION OF LASER CUTTING USING CUCKOO SEARCH ALGORITHM

Directory of Open Access Journals (Sweden)

M. MADIĆ

2015-03-01

Full Text Available Determining of optimal laser cutting conditions for improving cut quality characteristics is of great importance in process planning. This paper presents multi-objective optimisation of the CO2 laser cutting process considering three cut quality characteristics such as surface roughness, heat affected zone (HAZ and kerf width. It combines an experimental design by using Taguchi’s method, modelling the relationships between the laser cutting factors (laser power, cutting speed, assist gas pressure and focus position and cut quality characteristics by artificial neural networks (ANNs, formulation of the multiobjective optimisation problem using weighting sum method, and solving it by the novel meta-heuristic cuckoo search algorithm (CSA. The objective is to obtain optimal cutting conditions dependent on the importance order of the cut quality characteristics for each of four different case studies presented in this paper. The case studies considered in this study are: minimisation of cut quality characteristics with equal priority, minimisation of cut quality characteristics with priority given to surface roughness, minimisation of cut quality characteristics with priority given to HAZ, and minimisation of cut quality characteristics with priority given to kerf width. The results indicate that the applied CSA for solving the multi-objective optimisation problem is effective, and that the proposed approach can be used for selecting the optimal laser cutting factors for specific production requirements.

Cutting fluids and clean technologies; Los fluidos de corte y las tecnologias limpias (III)

Energy Technology Data Exchange (ETDEWEB)

Terradillos, J.; Arnaiz, A.

2003-07-01

Metalworking fluids are an essential constituent of manufacturing and represent an important part of machining cost and disposal charges. Practically all cutting fluids currently in use fall into four categories: straight oils, soluble oils, semi-synthetic fluids and synthetic oils. The composition of these fluids depends on the machining requirements and primary functions include improving tool life, reducing thermal deformation of parts and improving surface finish and flushing away chips from the cutting zone. To maintain cutting fluid quality in the long term and, at the same time, reduce its environmental impact, three strategies could be followed: Prevention, Minimization and Evaluation, Related to prevention, different approaches exist for reducing the impact of cutting fluids. They include dry cutting, machining using a minimum quantity of lubricant (MQL) and developing environmental friendly acceptable formulations or refrigerant gases. (Author)

Fractal characteristic study of shearer cutter cutting resistance curves

Energy Technology Data Exchange (ETDEWEB)

Liu, C. [Heilongjiang Scientific and Technical Institute, Haerbin (China). Dept of Mechanical Engineering

2004-02-01

The cutting resistance curve is the most useful tool for reflecting the overall cutting performance of a cutting machine. The cutting resistance curve is influenced by many factors such as the pick structure and arrangement, the cutter operation parameters, coal quality and geologic conditions. This paper discusses the use of fractal geometry to study the properties of the cutting resistance curve, and the use of fractal dimensions to evaluate cutting performance. On the basis of fractal theory, the general form and calculation method of fractal characteristics are given. 4 refs., 3 figs., 1 tab.

Multidimensional Brain MRI segmentation using graph cuts

International Nuclear Information System (INIS)

Lecoeur, Jeremy

2010-01-01

This thesis deals with the segmentation of multimodal brain MRIs by graph cuts method. First, we propose a method that utilizes three MRI modalities by merging them. The border information given by the spectral gradient is then challenged by a region information, given by the seeds selected by the user, using a graph cut algorithm. Then, we propose three enhancements of this method. The first consists in finding an optimal spectral space because the spectral gradient is based on natural images and then inadequate for multimodal medical images. This results in a learning based segmentation method. We then explore the automation of the graph cut method. Here, the various pieces of information usually given by the user are inferred from a robust expectation-maximization algorithm. We show the performance of these two enhanced versions on multiple sclerosis lesions. Finally, we integrate atlases for the automatic segmentation of deep brain structures. These three new techniques show the adaptability of our method to various problems. Our different segmentation methods are better than most of nowadays techniques, speaking of computation time or segmentation accuracy. (authors)

Cutting state identification

International Nuclear Information System (INIS)

Berger, B.S.; Minis, I.; Rokni, M.

1997-01-01

Cutting states associated with the orthogonal cutting of stiff cylinders are identified through an analysis of the singular values of a Toeplitz matrix of third order cumulants of acceleration measurements. The ratio of the two pairs of largest singular values is shown to differentiate between light cutting, medium cutting, pre-chatter and chatter states. Sequences of cutting experiments were performed in which either depth of cut or turning frequency was varied. Two sequences of experiments with variable turning frequency and five with variable depth of cut, 42 cutting experiments in all, provided a database for the calculation of third order cumulants. Ratios of singular values of cumulant matrices find application in the analysis of control of orthogonal cutting

Method of vertically and horizontally cutting steel pipe piles and removing them based on the development of a steel pipe pile vertically cutting machine; Kokanko tatehoko setsudanki no kaihatsu ni yoru kochi chubu no juo setsudan tekkyo koho

Energy Technology Data Exchange (ETDEWEB)

Watanabe, S.; Takeshita, A.; Kobayashi, K.

1997-07-25

A machine for vertically cutting steel pipe piles has newly been developed for the purpose of removing the end portions the shore protection steel pipe piles which interfere with the shield tunneling work in the Ohokagawa River tunneling section on the Minato Mirai 21 Line. This paper reports the development of the machine for vertically cutting steel pipe piles, and a method of cutting the shield tunneling work hindering piles under the ground by using this machine. The obstacle-constituting portions of the piles are removed by destroying the copings, excavating the interior of the piles to make the same hollow so that a cutting machine can be inserted, and cutting the piles vertically and horizontally. The basic structure of the cutting machine comprises a lower cutting unit for making forward and backward and upward and downward movements of a cutter, and an upper movable unit for controlling the rotation of the cutting unit. The cutting of a pile is done by projecting the cutter by a cylinder the base of which is joined to a cutter driver, and then moving the rotating cutter upward. The amounts of movements of these parts are detected by sensors, and an arbitrary range of the underground portion of a pile can be cut by a remote control operation. 10 figs., 1 tab.

Influence of Cutting Fluid Flow Rate and Cutting Parameters on the Surface Roughness and Flank Wear of TiAlN Coated Tool In Turning AISI 1015 Steel Using Taguchi Method

Directory of Open Access Journals (Sweden)

Moganapriya C.

2017-09-01

Full Text Available This paper presents the influence of cutting parameters (Depth of cut, feed rate, spindle speed and cutting fluid flow rate on the surface roughness and flank wear of physical vapor deposition (PVD Cathodic arc evaporation coated TiAlN tungsten carbide cutting tool insert during CNC turning of AISI 1015 mild steel. Analysis of Variance has been applied to determine the critical influence of cutting parameters. Taguchi orthogonal test design has been employed to optimize the process parameters affecting surface roughness and tool wear. Depth of cut was found to be the most dominant factor contributing to high surface roughness (67.5% of the inserts. However, cutting speed, feed rate and flow rate of cutting fluid showed minimal contribution to surface roughness. On the other hand, cutting speed (45.6% and flow rate of cutting fluid (23% were the dominant factors influencing tool wear. The optimum cutting conditions for desired surface roughness constitutes the following parameters such as medium cutting speed, low feed rate, low depth of cut and high cutting fluid flow rate. Minimal tool wear was achieved for the following process parameters such as low cutting speed, low feed rate, medium depth of cut and high cutting fluid flow rate.

Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

Energy Technology Data Exchange (ETDEWEB)

Vogli, Evelina; Sherman, Andrew J.; Glasgow, Curtis P.

2018-02-06

The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.

Statistical characteristics of surface integrity by fiber laser cutting of Nitinol vascular stents

International Nuclear Information System (INIS)

Fu, C.H.; Liu, J.F.; Guo, Andrew

2015-01-01

Graphical abstract: - Highlights: • Precision kerf with tight tolerance of Nitinol stents can be cut by fiber laser. • No HAZ in the subsurface was detected due to large grain size. • Recast layer has lower hardness than the bulk. • Laser cutting speed has a higher influence on surface integrity than laser power. - Abstract: Nitinol alloys have been widely used in manufacturing of vascular stents due to the outstanding properties such as superelasticity, shape memory, and superior biocompatibility. Laser cutting is the dominant process for manufacturing Nitinol stents. Conventional laser cutting usually produces unsatisfactory surface integrity which has a significant detrimental impact on stent performance. Emerging as a competitive process, fiber laser with high beam quality is expected to produce much less thermal damage such as striation, dross, heat affected zone (HAZ), and recast layer. To understand the process capability of fiber laser cutting of Nitinol alloy, a design-of-experiment based laser cutting experiment was performed. The kerf geometry, roughness, topography, microstructure, and hardness were studied to better understand the nature of the HAZ and recast layer in fiber laser cutting. Moreover, effect size analysis was conducted to investigate the relationship between surface integrity and process parameters.

Statistical characteristics of surface integrity by fiber laser cutting of Nitinol vascular stents

Energy Technology Data Exchange (ETDEWEB)

Fu, C.H., E-mail: cfu5@crimson.ua.edu [Dept of Mechanical Engineering, The University of Alabama, Tuscaloosa, AL 35487 (United States); Liu, J.F. [Dept of Mechanical Engineering, The University of Alabama, Tuscaloosa, AL 35487 (United States); Guo, Andrew [Dept of Mechanical Engineering, The University of Alabama, Tuscaloosa, AL 35487 (United States); College of Arts and Science, Vanderbilt University, Nashville, TN 37235 (United States)

2015-10-30

Graphical abstract: - Highlights: • Precision kerf with tight tolerance of Nitinol stents can be cut by fiber laser. • No HAZ in the subsurface was detected due to large grain size. • Recast layer has lower hardness than the bulk. • Laser cutting speed has a higher influence on surface integrity than laser power. - Abstract: Nitinol alloys have been widely used in manufacturing of vascular stents due to the outstanding properties such as superelasticity, shape memory, and superior biocompatibility. Laser cutting is the dominant process for manufacturing Nitinol stents. Conventional laser cutting usually produces unsatisfactory surface integrity which has a significant detrimental impact on stent performance. Emerging as a competitive process, fiber laser with high beam quality is expected to produce much less thermal damage such as striation, dross, heat affected zone (HAZ), and recast layer. To understand the process capability of fiber laser cutting of Nitinol alloy, a design-of-experiment based laser cutting experiment was performed. The kerf geometry, roughness, topography, microstructure, and hardness were studied to better understand the nature of the HAZ and recast layer in fiber laser cutting. Moreover, effect size analysis was conducted to investigate the relationship between surface integrity and process parameters.

Innovations: laser-cutting nickel-titanium

Energy Technology Data Exchange (ETDEWEB)

Dickson, T.R.; Moore, B.; Toyama, N. [LPL Systems, Inc., Mountain View, CA (United States)

2002-07-01

Laser-cutting is well established as the preferred method for manufacturing many endovascular medical devices. Sometimes laser processing has been poorly understood by nickel-titanium (NiTi) material suppliers, medical device manufacturers, and device designers, but the field has made important strides in the past several years. A variety of sample, nonspecific applications are presented for cutting tubing and sheet stock. Limiting constraints, key considerations, and areas for future development are identified. (orig.)

Improvement of a separation method for the reduction of secondary waste from the water-jet abrasive suspension cutting technique

International Nuclear Information System (INIS)

Brandauer, M.; Gentes, S.; Heneka, A.; Krauss, C.O.; Geckeis, H.; Plaschke, M.; Schild, D.; Tobie, W.

2017-01-01

Full text of publication follows. Disassembling the reactor pressure vessel and its built-in components is a huge challenge in the deconstruction of a nuclear power plant. After being exposed to neutron irradiation for years, the activated components need to be disassembled and packed by remote controlled techniques. Underwater disassembling systems have the advantage of the shielding effect of water against radiation. To avoid the generation of aerosols, cold cutting processes are preferred. A cutting method that meets these requirements is the water-jet abrasive suspension cutting technique (WASS). This method provides high flexibility and is immune towards mechanical stress in the components. During the cutting process, a mixture of abrasive particles and radioactive steel particles from the cut components is generated. Depending on the operational conditions, the amount of this secondary waste increases substantially. Therefore, despite of its intrinsic technical benefits, WASS has a serious disadvantage towards other cutting techniques due to the huge disposal costs of secondary waste. During our previous joint research project between KIT and AREVA GmbH called NENAWAS ('New Disposal Methods for the Secondary Waste Treatment of the Water-jet Abrasive Suspension Cutting Technique', funded by the German ministry for education and research, BMBF), a prototype separation device for WASS secondary waste was developed and tested. Using a magnetic filter, steel particles could be successfully separated from the rest of the secondary waste. The separation process is examined using elemental analysis (ICP-OES) for quantification of the separation grade. Additionally, morphologies of particles and particle aggregates before and after the separation process were examined by scanning electron microscopy (SEM). In the abrasive particle fraction after separation of the steel particles a remaining contamination by tiny steel particles could be detected by elemental and

Assessment of the applicability of AWJ technique for dismantling the reactor of Fugen. Performance of underwater-cutting thick plate and testing of sound-based monitoring for underwater-cutting process

International Nuclear Information System (INIS)

Maruyama, Shin-ichiro; Nishio, Shin-ichi

2010-01-01

The reactor of Fugen is characterized by its double-walled pressure tube construction that is composed of pressure tubes and calandria tubes. The reactor dismantlement has been planning on dismantling it under water and the abrasive water jet (AWJ) underwater-cutting method is chosen as an option among simultaneous double tubes cutting technologies. For assessing the applicability of the AWJ cutting technology, a thick plate was cut under water by the small AWJ cutting machine. In addition, since cutting causes muddiness in water, cutting was monitored by the sound-based monitoring system which was adopted as a secondary cutting monitoring method. As a results, it was demonstrated that one-phase cutting was possible under water for a stainless-steel plate with 150mm thickness and that the relationship between cutting depth and capable cutting speed could be predictable. As for the sound-based cutting monitoring, the predictability whether or not cutting would be successful was verified by checking the change of sounds level. (author)

ADVANCED CUTTINGS TRANSPORT STUDY

Energy Technology Data Exchange (ETDEWEB)

Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Mengjiao Yu; Ramadan Ahmed; Mark Pickell; Len Volk; Lei Zhou; Zhu Chen; Aimee Washington; Crystal Redden

2003-09-30

The Quarter began with installing the new drill pipe, hooking up the new hydraulic power unit, completing the pipe rotation system (Task 4 has been completed), and making the SWACO choke operational. Detailed design and procurement work is proceeding on a system to elevate the drill-string section. The prototype Foam Generator Cell has been completed by Temco and delivered. Work is currently underway to calibrate the system. Literature review and preliminary model development for cuttings transportation with polymer foam under EPET conditions are in progress. Preparations for preliminary cuttings transport experiments with polymer foam have been completed. Two nuclear densitometers were re-calibrated. Drill pipe rotation system was tested up to 250 RPM. Water flow tests were conducted while rotating the drill pipe up to 100 RPM. The accuracy of weight measurements for cuttings in the annulus was evaluated. Additional modifications of the cuttings collection system are being considered in order to obtain the desired accurate measurement of cuttings weight in the annular test section. Cutting transport experiments with aerated fluids are being conducted at EPET, and analyses of the collected data are in progress. The printed circuit board is functioning with acceptable noise level to measure cuttings concentration at static condition using ultrasonic method. We were able to conduct several tests using a standard low pass filter to eliminate high frequency noise. We tested to verify that we can distinguish between different depths of sand in a static bed of sand. We tested with water, air and a mix of the two mediums. Major modifications to the DTF have almost been completed. A stop-flow cell is being designed for the DTF, the ACTF and Foam Generator/Viscometer which will allow us to capture bubble images without the need for ultra fast shutter speeds or microsecond flash system.

Thermal fatigue cracking in T-fittings of feed water systems

International Nuclear Information System (INIS)

Oesterberg, J.

1983-03-01

The existence of thermal fatigue cracks can be determined by ultrasonic methods. The depth of the cracks will be of importance for evaluation of the seriousness of the situation. Currently, no method is available for determining depth of cracks without cutting and grinding. Methods for gaining information of crack depth have been discussed with leading European materials testing institutes. More elaborate ultrasonic methods have been tested with negative results. On testing signals from crack corners flood possible signals from the crack tips. At present no reliable technique based on ultrasonics exist (in Europe, that will give information of crack depth.(P.Aa.)

Radiation-induced frequency transients in AT, BT, and SC cut quartz resonators

International Nuclear Information System (INIS)

Koehler, D.R.

1979-01-01

Earlier studies of transient frequency changes in high-purity swept AT quartz resonators led to the conclusion that impurity-induced effects were small, while the observed changes were qualitatively and quantitatively well characterized in terms of the time changing temperature of the vibrating quartz and its effect on frequency. 5 MHz, AT cut fifth overtone, and BT and SC cut third overtone resonators were prepared from a single stone of Sawyer swept Premium-Q quartz. The resonators were operated in precision ovenized oscillators at or near their turnover temperatures. Pulsed irradiation, at dose levels of the order of 10 4 rads (Si) per pulse, was accomplished at Sandia. The experimental data display negative frequency transients for the AT cut resonators, positive frequency transients for the BT cut resonators, and very small transient effects for the SC cut resonators. From these experimental results, it is concluded that no measurable impurity-induced frequency changes are observed in this high-purity swept-quartz and that the frequency transients are accurately modelled in terms of transient temperature effects stemming from the thermal characteristics of the resonator structure

CAD for cutting head exchange of roadheader

Energy Technology Data Exchange (ETDEWEB)

Tao, Z.; Wu, Z.; Qian, P. [China Coal Research Institute (China). Shanghai Branch

1999-08-01

Improving the cutting method according to the actual operating conditions is an effective way to raise production efficiency. A cutting head designed by means of computer and CAD software is characterized by short design cycle but high design quality. Taking the AM-50 road header as an example, this paper shows that it is feasible to design an interchangeable cutting head for the machine without interfering with the main technical parameters. 2 refs., 5 figs., 1 tab.

Neutronics methods for thermal radiative transfer

International Nuclear Information System (INIS)

Larsen, E.W.

1988-01-01

The equations of thermal radiative transfer are time discretized in a semi-implicit manner, yielding a linear transport problem for each time step. The governing equation in this problem has the form of a neutron transport equation with fission but no scattering. Numerical methods are described, whose origins lie in neutron transport, and that have been successfully adapted to this new problem. Acceleration methods that have been developed specifically for the radiative transfer problem, but may have generalizations applicable in neutronics problems, are also discussed

PHYSICAL-MATEMATICALSCIENCE MECHANICS SIMULATION CHALLENGES IN OPTIMISING THEORETICAL METAL CUTTING TASKS

Directory of Open Access Journals (Sweden)

Rasul V. Guseynov

2017-01-01

Full Text Available Abstract. Objectives In the article, problems in the optimising of machining operations, which provide end-unit production of the required quality with a minimum processing cost, are addressed. Methods Increasing the effectiveness of experimental research was achieved through the use of mathematical methods for planning experiments for optimising metal cutting tasks. The minimal processing cost model, in which the objective function is polynomial, is adopted as a criterion for the selection of optimal parameters. Results Polynomial models of the influence of angles φ, α, γ on the torque applied when cutting threads in various steels are constructed. Optimum values of the geometrical tool parameters were obtained using the criterion of minimum cutting forces during processing. The high stability of tools having optimal geometric parameters is determined. It is shown that the use of experimental planning methods allows the optimisation of cutting parameters. In optimising solutions to metal cutting problems, it is found to be expedient to use multifactor experimental planning methods and to select the cutting force as the optimisation parameter when determining tool geometry. Conclusion The joint use of geometric programming and experiment planning methods in order to optimise the parameters of cutting significantly increases the efficiency of technological metal processing approaches. 

Crude oil water-cut sensing with disposable laser ablated and inkjet printed RF microfluidics

KAUST Repository

McKerricher, Garret

2014-06-01

This paper presents the first microwave microfluidic crude oil/water cut sensor. Anhydrous crude oil is been tested and the device provides a measurable frequency shift of 500MHz at 50% (vol.) water content and a 50MHz shift for a 5% (vol.) water concentration. The sensor is realized with a low-cost direct write fabrication method. This involves laser ablation, inkjet printing, laser heating, along with low temperature thermal compression bonding of Poly (methylmethacrylate) (PMMA) sheets. By using localized laser sintering a conductivity of 2.5e6 S/m is achieved for silver nanoparticle ink without the need to heat the entire substrate above its glass transition temperature of (105 °C). The dielectric properties of PMMA are characterized to 1 GHz and a simulation model is offered for analyzing the dielectric properties of crude oil. This work demonstrates that a small form factor and low cost device is capable of precise water-cut measurements. © 2014 IEEE.

Crude oil water-cut sensing with disposable laser ablated and inkjet printed RF microfluidics

KAUST Repository

McKerricher, Garret; Conchouso Gonzalez, David; Cook, Benajmin S.; Foulds, Ian G.; Shamim, Atif

2014-01-01

This paper presents the first microwave microfluidic crude oil/water cut sensor. Anhydrous crude oil is been tested and the device provides a measurable frequency shift of 500MHz at 50% (vol.) water content and a 50MHz shift for a 5% (vol.) water concentration. The sensor is realized with a low-cost direct write fabrication method. This involves laser ablation, inkjet printing, laser heating, along with low temperature thermal compression bonding of Poly (methylmethacrylate) (PMMA) sheets. By using localized laser sintering a conductivity of 2.5e6 S/m is achieved for silver nanoparticle ink without the need to heat the entire substrate above its glass transition temperature of (105 °C). The dielectric properties of PMMA are characterized to 1 GHz and a simulation model is offered for analyzing the dielectric properties of crude oil. This work demonstrates that a small form factor and low cost device is capable of precise water-cut measurements. © 2014 IEEE.

Cutaneous blood flow. A comparative study between the thermal recovery method and the radioxenon clearance method

Energy Technology Data Exchange (ETDEWEB)

Tavares, C M; Ferreira, J M; Fernandes, F V

1975-01-01

Since 1968 a thermal recovery method to study the cutaneous circulation has been utilized in the detection of skin circulation changes caused by certain pharmacological agents or by some pathological conditions. This method is based in the determination of the thermal recuperation of a small area of the skin previously cooled. In this work, we want to present the results of a comparative analysis between the thermal recovery method and the clearance of the radioactive xenon injected intracutaneously. The study was performed in the distal extremity of the lower limbs in 16 normal subjects, 16 hyperthyroid patients with increased cutaneous temperature and 11 patients with presumably low cutaneous blood flow (3 patients with hypothyroidism and 8 with obstructive arteriosclerosis).

International feedback experience on the cutting of reactor internal components

International Nuclear Information System (INIS)

Boucau, J.

2014-01-01

Westinghouse capitalizes more than 30 years of experience in the cutting of internal components of reactor and their packaging in view of their storage. Westinghouse has developed and validated different methods for cutting: plasma torch cutting, high pressure abrasive water jet cutting, electric discharge cutting and mechanical cutting. A long feedback experience has enabled Westinghouse to list the pros and cons of each cutting technology. The plasma torch cutting is fast but rises dosimetry concerns linked to the control of the cuttings and the clarity of water. Abrasive water jet cutting requires the installation of costly safety devices and of an equipment for filtering water but this technology allows accurate cuttings in hard-to-reach zones. Mechanical cutting is the most favourable technology in terms of wastes generation and of the clarity of water but the cutting speed is low. (A.C.)

Analysis of reverse heat transfer for conventional and optimized lubri-cooling methods during tangential surface grinding of ABNT 1020 steel

Directory of Open Access Journals (Sweden)

Henrique Cotait Razuk

Full Text Available Abstract A numerical thermal model was developed to evaluate the heat flux which is conducted to a rectangular workpiece of steel plate ABNT 1020, thus making it possible to compute the maximum temperature in the grinding surface, taking into account the rectangular distribution of heat flux, the thermal properties of the grinding wheel conventional Al2O3, the piece to be machined and the lubri-refrigerating fluid. The finite volume method was employed for the discretization of the direct thermal problem from the heat diffusion equation associated with the two-dimensional problem of heat conduction in transient regime. The inverse thermal problem was solved by the Golden Section technique. The thermal flux, when compared to the conventional technique of method of application fluid, was reduced by 84.0% in the practices performed with cutting depth of 30µm, at 74.0% in practices with cutting depth of 45µm and 61.2% in the aggressive practices of 60µm, thus demonstrating the applicability of the optimized method for fluid application.

Burr formation detector for fiber laser cutting based on a photodiode sensor system

Science.gov (United States)

Schleier, Max; Adelmann, Benedikt; Neumeier, Benedikt; Hellmann, Ralf

2017-11-01

We report a unique sensor system based on a InGaAs photodiode to detect the formation of burr during near infrared fiber laser cutting. The sensor approach encompasses the measurement of the thermal radiation form the process zone, optical filtering, digitalized sampling at 20 kHz, digital filtering using an elliptical band-pass filter 12th order and calculation of the standard deviation. We find a linear correlation between the deduced sensor signal and the generated burr height with this functionality being experimentally confirmed for laser cutting of mild and stainless steel of different thicknesses. The underlying mechanism of this transducer concept is attributed to the melt flow dynamics inside the cut kerf.

Estimation of oil reservoir thermal properties through temperature log data using inversion method

International Nuclear Information System (INIS)

Cheng, Wen-Long; Nian, Yong-Le; Li, Tong-Tong; Wang, Chang-Long

2013-01-01

Oil reservoir thermal properties not only play an important role in steam injection well heat transfer, but also are the basic parameters for evaluating the oil saturation in reservoir. In this study, for estimating reservoir thermal properties, a novel heat and mass transfer model of steam injection well was established at first, this model made full analysis on the wellbore-reservoir heat and mass transfer as well as the wellbore-formation, and the simulated results by the model were quite consistent with the log data. Then this study presented an effective inversion method for estimating the reservoir thermal properties through temperature log data. This method is based on the heat transfer model in steam injection wells, and can be used to predict the thermal properties as a stochastic approximation method. The inversion method was applied to estimate the reservoir thermal properties of two steam injection wells, it was found that the relative error of thermal conductivity for the two wells were 2.9% and 6.5%, and the relative error of volumetric specific heat capacity were 6.7% and 7.0%,which demonstrated the feasibility of the proposed method for estimating the reservoir thermal properties. - Highlights: • An effective inversion method for predicting the oil reservoir thermal properties was presented. • A novel model for steam injection well made full study on the wellbore-reservoir heat and mass transfer. • The wellbore temperature field and steam parameters can be simulated by the model efficiently. • Both reservoirs and formation thermal properties could be estimated simultaneously by the proposed method. • The estimated steam temperature was quite consistent with the field data

Method for enhancing the thermal stability of ionic compounds

DEFF Research Database (Denmark)

2013-01-01

This invention relates to a method for enhancing the thermal stability of ionic compounds including ionic liquids, by immobilization on porous solid support materials having a pore diameter of between about 20-200 AA, wherein the solid support does not have a pore size of 90 AA.......This invention relates to a method for enhancing the thermal stability of ionic compounds including ionic liquids, by immobilization on porous solid support materials having a pore diameter of between about 20-200 AA, wherein the solid support does not have a pore size of 90 AA....

CO2 laser cutting of ultra thin (75 μm) glass based rigid optical solar reflector (OSR) for spacecraft application

Science.gov (United States)

Mishra, Shubham; Sridhara, N.; Mitra, Avijit; Yougandar, B.; Dash, Sarat Kumar; Agarwal, Sanjay; Dey, Arjun

2017-03-01

Present study reports for the first time laser cutting of multilayered coatings on both side of ultra thin (i.e., 75 μm) glass substrate based rigid optical solar reflector (OSR) for spacecraft thermal control application. The optimization of cutting parameters was carried out as a function of laser power, cutting speed and number of cutting passes and their effect on cutting edge quality. Systematic and in-detail microstructural characterizations were carried out by optical and scanning electron microscopy techniques to study the laser affected zone and cutting edge quality. Sheet resistance and water contact angle experiments were also conducted locally both prior and after laser cut to investigate the changes of electrical and surface properties, if any.

A study on thermal residual stresses in the matrix and fiber of a misoriented short fiber composite

International Nuclear Information System (INIS)

Son, Bong Jin; Lee, Joon Hyun

1994-01-01

An elastic model is developed to predict the average thermal residual stresses in the matrix and fiber of a misoriented short fiber composite. The thermal residual stresses are induced by the mismatch in the coefficient of the thermal expansion of the matrix and fiber when the composite is subjected to a uniform temperature change. The model considers two special cases of fiber misorientation; two-dimensional in-plane and three-dimensional axisymmetric. The analytical formulation of the model is based on Eshelby's equivalent inclusion method and is unique in that it is able to account for interactions among fibers. The model is more general than past models and it is able to treat prior analyses of the simpler composite systems as extream cases. The present model is to investigate the effects of fiber volume fraction, distribution type, distribution cut-off angle, and aspect ratio on thermal residual stress for both in-plane and axisymmetric fiber misorientation. Fiber volume fraction, aspect ratio, and disturbution cut-off angle are shown to have more significant effects on the magnitude of the thermal residual stresses than fiber distrubution type for both in-plane and axisymmetric misorientation.

Evaluation of Combined Disinfection Methods for Reducing Escherichia coli O157:H7 Population on Fresh-Cut Vegetables

Directory of Open Access Journals (Sweden)

Eva Petri

2015-07-01

Full Text Available Most current disinfection strategies for fresh-cut industry are focused on the use of different chemical agents; however, very little has been reported on the effectiveness of the hurdle technology. The effect of combined decontamination methods based on the use of different sanitizers (peroxyacetic acid and chlorine dioxide and the application of pressure (vacuum/positive pressure on the inactivation of the foodborne pathogen E. coli O157:H7 on fresh-cut lettuce (Lactuca sativa and carrots (Daucus carota was studied. Fresh produce, inoculated with E. coli O157:H7, was immersed (4 °C, 2 min in tap water (W, chlorine water (CW, chlorine dioxide (ClO2: 2 mg/L and peroxyacetic acid (PAA: 100 mg/L in combination with: (a vacuum (V: 10 mbar or (b positive pressure application (P: 3 bar. The product quality and antimicrobial effects of the treatment on bacterial counts were determined both in process washing water and on fresh-cut produce. Evidence obtained in this study, suggests that the use of combined methods (P/V + sanitizers results in a reduction on the microorganism population on produce similar to that found at atmospheric pressure. Moreover, the application of physical methods led to a significant detrimental effect on the visual quality of lettuce regardless of the solution used. Concerning the process water, PAA proved to be an effective alternative to chlorine for the avoidance of cross-contamination.

Evaluation of Combined Disinfection Methods for Reducing Escherichia coli O157:H7 Population on Fresh-Cut Vegetables.

Science.gov (United States)

Petri, Eva; Rodríguez, Mariola; García, Silvia

2015-07-23

Most current disinfection strategies for fresh-cut industry are focused on the use of different chemical agents; however, very little has been reported on the effectiveness of the hurdle technology. The effect of combined decontamination methods based on the use of different sanitizers (peroxyacetic acid and chlorine dioxide) and the application of pressure (vacuum/positive pressure) on the inactivation of the foodborne pathogen E. coli O157:H7 on fresh-cut lettuce (Lactuca sativa) and carrots (Daucus carota) was studied. Fresh produce, inoculated with E. coli O157:H7, was immersed (4 °C, 2 min) in tap water (W), chlorine water (CW), chlorine dioxide (ClO2: 2 mg/L) and peroxyacetic acid (PAA: 100 mg/L) in combination with: (a) vacuum (V: 10 mbar) or (b) positive pressure application (P: 3 bar). The product quality and antimicrobial effects of the treatment on bacterial counts were determined both in process washing water and on fresh-cut produce. Evidence obtained in this study, suggests that the use of combined methods (P/V + sanitizers) results in a reduction on the microorganism population on produce similar to that found at atmospheric pressure. Moreover, the application of physical methods led to a significant detrimental effect on the visual quality of lettuce regardless of the solution used. Concerning the process water, PAA proved to be an effective alternative to chlorine for the avoidance of cross-contamination.

Prediction of the Thermal Conductivity of Refrigerants by Computational Methods and Artificial Neural Network.

Science.gov (United States)

Ghaderi, Forouzan; Ghaderi, Amir H; Ghaderi, Noushin; Najafi, Bijan

2017-01-01

Background: The thermal conductivity of fluids can be calculated by several computational methods. However, these methods are reliable only at the confined levels of density, and there is no specific computational method for calculating thermal conductivity in the wide ranges of density. Methods: In this paper, two methods, an Artificial Neural Network (ANN) approach and a computational method established upon the Rainwater-Friend theory, were used to predict the value of thermal conductivity in all ranges of density. The thermal conductivity of six refrigerants, R12, R14, R32, R115, R143, and R152 was predicted by these methods and the effectiveness of models was specified and compared. Results: The results show that the computational method is a usable method for predicting thermal conductivity at low levels of density. However, the efficiency of this model is considerably reduced in the mid-range of density. It means that this model cannot be used at density levels which are higher than 6. On the other hand, the ANN approach is a reliable method for thermal conductivity prediction in all ranges of density. The best accuracy of ANN is achieved when the number of units is increased in the hidden layer. Conclusion: The results of the computational method indicate that the regular dependence between thermal conductivity and density at higher densities is eliminated. It can develop a nonlinear problem. Therefore, analytical approaches are not able to predict thermal conductivity in wide ranges of density. Instead, a nonlinear approach such as, ANN is a valuable method for this purpose.

Technics Research on Polycrystalline Cubic Boron Nitride Cutting Tools Dry Turning Ti-6AL-4V Alloy Based on Orthogonal Experimental Design

Directory of Open Access Journals (Sweden)

Jia Yunhai

2018-01-01

Full Text Available Ti-6Al-4V components are the most widely used titanium alloy products not only in the aerospace industry, but also for bio-medical applications. The machine-ability of titanium alloys is impaired by their high temperature chemical reactivity, low thermal conductivity and low modulus of elasticity. Polycrystalline cubic boron nitride represents a substitute tool material for turning titanium alloys due to its high hardness, wear resistance, thermal stability and hot red hardness. For determination of suitable cutting parameters in dry turning Ti-6AL-4V alloy by Polycrystalline cubic boron nitride cutting tools, the samples, 300mm in length and 100mm in diameter, were dry machined in a lathe. The turning suitable parameters, such as cutting speed, feed rate and cut depth were determined according to workpieces surface roughness and tools flank wear based on orthogonal experimental design. The experiment showed that the cutting speed in the range of 160~180 m/min, the feed rate is 0.15 mm/rev and the depth of cut is 0.20mm, ideal workpiece surface roughness and little cutting tools flank wear can be obtained.

Study on Roadheader Cutting Load at Different Properties of Coal and Rock

Directory of Open Access Journals (Sweden)

Xueyi Li

2013-01-01

Full Text Available The mechanism of cutting process of roadheader with cutting head was researched, and the influences of properties of coal and rock on cutting load were deeply analyzed. Aimed at the defects of traditional calculation method of cutting load on fully expressing the complex cutting process of cutting head, the method of finite element simulation was proposed to simulate the dynamic cutting process. Aimed at the characteristics of coal and rock which affect the cutting load, several simulations with different firmness coefficient were taken repeatedly, and the relationship between three-axis force and firmness coefficient was derived. A comparative analysis of cutting pick load between simulation results and theoretical formula was carried out, and a consistency was achieved. Then cutting process with a total cutting head was carried out on this basis. The results show that the simulation analysis not only provides a reliable guarantee for the accurate calculation of the cutting head load and improves the efficiency of the cutting head cutting test but also offers a basis for selection of cutting head with different geological conditions of coal or rock.

Design of materials with extreme thermal expansion using a three-phase topology optimization method

DEFF Research Database (Denmark)

Sigmund, Ole; Torquato, S.

1997-01-01

Composites with extremal or unusual thermal expansion coefficients are designed using a three-phase topology optimization method. The composites are made of two different material phases and a void phase. The topology optimization method consists in finding the distribution of material phases...... materials having maximum directional thermal expansion (thermal actuators), zero isotropic thermal expansion, and negative isotropic thermal expansion. It is shown that materials with effective negative thermal expansion coefficients can be obtained by mixing two phases with positive thermal expansion...

3-D thermal weight function method and multiple virtual crack extension technique for thermal shock problems

International Nuclear Information System (INIS)

Lu Yanlin; Zhou Xiao; Qu Jiadi; Dou Yikang; He Yinbiao

2005-01-01

An efficient scheme, 3-D thermal weight function (TWF) method, and a novel numerical technique, multiple virtual crack extension (MVCE) technique, were developed for determination of histories of transient stress intensity factor (SIF) distributions along 3-D crack fronts of a body subjected to thermal shock. The TWF is a universal function, which is dependent only on the crack configuration and body geometry. TWF is independent of time during thermal shock, so the whole history of transient SIF distributions along crack fronts can be directly calculated through integration of the products of TWF and transient temperatures and temperature gradients. The repeated determinations of the distributions of stresses (or displacements) fields for individual time instants are thus avoided in the TWF method. An expression of the basic equation for the 3-D universal weight function method for Mode I in an isotropic elastic body is derived. This equation can also be derived from Bueckner-Rice's 3-D WF formulations in the framework of transformation strain. It can be understood from this equation that the so-called thermal WF is in fact coincident with the mechanical WF except for some constants of elasticity. The details and formulations of the MVCE technique are given for elliptical cracks. The MVCE technique possesses several advantages. The specially selected linearly independent VCE modes can directly be used as shape functions for the interpolation of unknown SIFs. As a result, the coefficient matrix of the final system of equations in the MVCE method is a triple-diagonal matrix and the values of the coefficients on the main diagonal are large. The system of equations has good numerical properties. The number of linearly independent VCE modes that can be introduced in a problem is unlimited. Complex situations in which the SIFs vary dramatically along crack fronts can be numerically well simulated by the MVCE technique. An integrated system of programs for solving the

Thermal monitoring of leakage through Karkheh embankment dam, Iran

Energy Technology Data Exchange (ETDEWEB)

Mirghasemi, A.A.; Bagheri, S.M. [Tehran Univ., Tehran (Iran, Islamic Republic of). Dept. of Civil Engineering; Heidarzadeh, M. [Tehran Univ., Tehran (Iran, Islamic Republic of). Dept. of Civil Engineering]|[Mahab Ghodss Consulting Engineers, Tehran (Iran, Islamic Republic of)

2007-07-01

A newly developed and simple method for monitoring seepage in embankment dams was presented. The method of temperature measurement is based on the fact that a change in permeability results in a change in seepage flow, thereby causing a temperature change that can be readily measured in the dam body and foundation. In this study, water leaking through the Karkheh embankment dam was thermally analyzed to determine a pattern and amount of water seepage. With nearly 33 million cubic metres of fill, the Karkheh earth and rock-fill dam is the largest dam in Iran. Construction was completed in 2000. The thermal processes in the embankment were studied due to the dam's complex thermo-hydraulic behaviour. Thermal data was collected and analyzed during construction and operation of the dam. This paper presented the temperature variations for the different dam zones, including core, upstream shell, downstream shell, upstream filter, downstream filter and the plastic concrete cut-off wall. It was determined that the clay core works very well as an impermeable curtain. It was also shown that temperature variations of the Karkheh reservoir water is seasonal, and decrease as water depth increases. The reservoir water temperature remains constant beyond depths of 60 metres. The thermal behaviour of the core is not similar to that of the reservoir, indicating a very low value of seepage through the core. The pattern of temperature variations in the upstream shell in the left abutment is harmonic, while in the right abutment it is not harmonic. A harmonic pattern of temperature variation exists in some aquifers of the dam foundation, indicating high seepage through these aquifers. The Karkheh dam cut-off wall performs satisfactorily. It was determined that one dimensional equations for estimating seepage cannot be applied for the Karkheh dam. 17 refs., 11 figs.

Trends in demolition planning and in the cutting techniques employed; Trends bei der Rueckbauplanung und den verwendeten Schneidverfahren

Energy Technology Data Exchange (ETDEWEB)

Brueggemann, Pascal [NUKEM Technologies GmbH, Alzenau (Germany)

2009-08-15

The past couple of years have seen the continuous further development of cutting techniques employed in demolishing nuclear facilities. This trend is continuing. After mostly mechanical cutting techniques had been used initially, there has been a tendency in the past few years to make increasing use of thermal cutting. Reasons for this preference are the reduced space requirement and the advantages this technique offers in remote handling because of the low weight and the small dimensions of the cutting heads, and the high flexibility in materials to be cut. This results in greater planning reliability in calculating quotations and performing the demolition work. The emissions generated by these techniques are manageable reliably at low additional expense for the required extraction and filter systems. Thermal cutting is likely to achieve wide use in dismantling and demolition of nuclear plant components also in the future. Advanced developments in computer hardware and software allow more and more detailed planning of demolition work. While, in the past, CAD had been applied only to generate two-dimensional drawings, current 3D applications allow animated representations of entire demolition scenes with high accuracy in detail. In this way, potential problems associated with handling large components or using manipulators for cutting can be detected and solved much more easily in the preparatory phase. Although current CAD use can be no substitute for mockup tests, it does help to enhance clearly reliability in planning prior to running mockup tests. (orig.)

Fast femtosecond laser ablation for efficient cutting of sintered alumina substrates

Science.gov (United States)

Oosterbeek, Reece N.; Ward, Thomas; Ashforth, Simon; Bodley, Owen; Rodda, Andrew E.; Simpson, M. Cather

2016-09-01

Fast, accurate cutting of technical ceramics is a significant technological challenge because of these materials' typical high mechanical strength and thermal resistance. Femtosecond pulsed lasers offer significant promise for meeting this challenge. Femtosecond pulses can machine nearly any material with small kerf and little to no collateral damage to the surrounding material. The main drawback to femtosecond laser machining of ceramics is slow processing speed. In this work we report on the improvement of femtosecond laser cutting of sintered alumina substrates through optimisation of laser processing parameters. The femtosecond laser ablation thresholds for sintered alumina were measured using the diagonal scan method. Incubation effects were found to fit a defect accumulation model, with Fth,1=6.0 J/cm2 (±0.3) and Fth,∞=2.5 J/cm2 (±0.2). The focal length and depth, laser power, number of passes, and material translation speed were optimised for ablation speed and high quality. Optimal conditions of 500 mW power, 100 mm focal length, 2000 μm/s material translation speed, with 14 passes, produced complete cutting of the alumina substrate at an overall processing speed of 143 μm/s - more than 4 times faster than the maximum reported overall processing speed previously achieved by Wang et al. [1]. This process significantly increases processing speeds of alumina substrates, thereby reducing costs, making femtosecond laser machining a more viable option for industrial users.

A Cutting Pattern Recognition Method for Shearers Based on Improved Ensemble Empirical Mode Decomposition and a Probabilistic Neural Network

Directory of Open Access Journals (Sweden)

Jing Xu

2015-10-01

Full Text Available In order to guarantee the stable operation of shearers and promote construction of an automatic coal mining working face, an online cutting pattern recognition method with high accuracy and speed based on Improved Ensemble Empirical Mode Decomposition (IEEMD and Probabilistic Neural Network (PNN is proposed. An industrial microphone is installed on the shearer and the cutting sound is collected as the recognition criterion to overcome the disadvantages of giant size, contact measurement and low identification rate of traditional detectors. To avoid end-point effects and get rid of undesirable intrinsic mode function (IMF components in the initial signal, IEEMD is conducted on the sound. The end-point continuation based on the practical storage data is performed first to overcome the end-point effect. Next the average correlation coefficient, which is calculated by the correlation of the first IMF with others, is introduced to select essential IMFs. Then the energy and standard deviation of the reminder IMFs are extracted as features and PNN is applied to classify the cutting patterns. Finally, a simulation example, with an accuracy of 92.67%, and an industrial application prove the efficiency and correctness of the proposed method.

Precision Machining When Cutting with Leading Plastic Deformation

Directory of Open Access Journals (Sweden)

N. A. Yaroslavtseva

2017-01-01

Full Text Available Keeping up the product competitiveness continually requires solving the problems of reducing time for product creation and material costs for its production and ensuring the maximum conformity of the product quality with the individual requirements of a particular consumer. It is especially difficult to implement these tasks in product manufacturing from the hard-to-machine steels and alloys with extremely low production rate in machining (often 10-20 times lower than when cutting the ordinary structural steels.Currently, one of the promising ways to improve the cutting process of hard-to-machine materials and quality of parts made from these materials is development and application of combined processing methods, which use additional energy sources to act on the machined material in the cutting zone. A BMSTU-developed cutting method with leading plastic deformation (LPD, which acts to raise the production rate, gain the cutting tool-life, reduce the surface roughness, improve the accuracy of processing and the performance characteristics of products, ensure the reliable flow chip control, and improve the labor conditions, belongs to such sort of methods.One of the most important indicators of processing quality that has a great impact on the operation and cost characteristics of the product and on the machining rate as well is the accuracy of processing. In cutting, the processing errors largely arise from the elastic deformations of a technological system when the cutting force, and, in particular, the radial component of the cutting force, acts on it.The deforming devices, used in cutting with LPD, being located as a rule, on the diametrically opposite side with respect to the cutting zone, act on the technological system as vibration dampers. In addition, as studies have shown, the choice of a rational direction for applying LPD load helps to compensate partially or completely the cutting force radial component effect on the technological

Status on underwater plasma arc cutting in KHI, 3

International Nuclear Information System (INIS)

Abe, Tadashi; Aota, Toshiichi; Nishizaki, Tadashi; Nakayama, Shigeru; Yamashita, Seiji

1983-01-01

In Kawasaki Heavy Industries, Ltd., the development of a remote dismantling system by underwater plasma arc cutting process has been advanced, expecting its application to the dismantling and removal of nuclear reactor facilities. In the previous two reports, the fundamental experimental results such as the comparison of the cutting capability in air and in water were shown, but this time, the remote automatic cutting of wedge-shaped specimens was carried out, using a newly installed manipulator for underwater works, therefore its outline is reported. Also the cutting experiment by overhead position and vertical position was performed by using the same equipment, and comparison was made with the cutting capability by downhand and horizontal positions. It is important to grasp the cutting characteristics in the case of upward advancing and downward advancing cuttings by overhead and vertical positions when the cutting of pressure vessels and horizontal pipes into rings is supposed. The experimental apparatus, the cutting conditions, the testing method and the test results of the cutting capability test, the test of changing direction during cutting, and the remote cutting of pipes into rings are described. The underwater plasma arc cutting can cut all metals, the cutting speed is relatively high, and the apparatus is simple and compact. (Kako, I.)

High speed cutting of AZ31 magnesium alloy

Directory of Open Access Journals (Sweden)

Liwei Lu

2016-06-01

Full Text Available Using LBR-370 numerical control lathe, high speed cutting was applied to AZ31 magnesium alloy. The influence of cutting parameters on microstructure, surface roughness and machining hardening were investigated by using the methods of single factor and orthogonal experiment. The results show that the cutting parameters have an important effect on microstructure, surface roughness and machine hardening. The depth of stress layer, roughness and hardening present a declining tendency with the increase of the cutting speed and also increase with the augment of the cutting depth and feed rate. Moreover, we established a prediction model of the roughness, which has an important guidance on actual machining process of magnesium alloy.

Development of cutting machine for disposal of highly activated equipments

International Nuclear Information System (INIS)

Iimura, Katumichi; Kitajima, Toshio; Hosokawa, Jinsaku; Abe, Shinichi; Takahashi, Kiyoshi; Ogawa, Mituhiro; Iwai, Takashi

1994-01-01

JMTR (Japan Materials Testing Reactor) Project has developed a cutting machine which can cut a highly activated in-pile tube under water and its performance and safety have been confirmed. This machine is for the purpose of cutting a multiplet structure pipe and made possible to cut it under water by adopting under-water discharge method. Furthermore, contamination of canal water and atmosphere is prevented by combining a filter with this machine. This report describes the outline and performance of the developed cutting machine and also results of cutting highly activated in-pile tubes. (author)

High power laser downhole cutting tools and systems

Science.gov (United States)

Zediker, Mark S; Rinzler, Charles C; Faircloth, Brian O; Koblick, Yeshaya; Moxley, Joel F

2015-01-20

Downhole cutting systems, devices and methods for utilizing 10 kW or more laser energy transmitted deep into the earth with the suppression of associated nonlinear phenomena. Systems and devices for the laser cutting operations within a borehole in the earth. These systems and devices can deliver high power laser energy down a deep borehole, while maintaining the high power to perform cutting operations in such boreholes deep within the earth.

Method of manufacturing a thermally insulating body

Energy Technology Data Exchange (ETDEWEB)

McWilliams, J.A.; Morgan, D.E.; Jackson, J.D.

1988-10-11

A method of manufacturing a microporous thermally insulating body comprises mixing together a finely divided microporous insulating material such as silica aerogel or pyrogenic silica and a solid ammonia-generating compound in particulate form, and compressing the mixture to form a thermally insulating body. The ammonia-generating compound is dispersed evenly throughout the insulating material and may comprise, for example, ammonium carbonate, ammonium acetate or urea. Preferably, the ammonia-generating compound comprises a mixture of about one third by weight of ammonium carbonate and about two thirds by weight of ammonium bicarbonate together with a small proportion of magnesium oxide. Experiments are described which illustrate the manufacturing process. 6 tabs.

Water-Cut Sensor System

KAUST Repository

Karimi, Muhammad Akram

2018-01-11

Provided in some embodiments is a method of manufacturing a pipe conformable water-cut sensors system. Provided in some embodiments is method for manufacturing a water-cut sensor system that includes providing a helical T-resonator, a helical ground conductor, and a separator at an exterior of a cylindrical pipe. The helical T-resonator including a feed line, and a helical open shunt stub conductively coupled to the feed line. The helical ground conductor including a helical ground plane opposite the helical open shunt stub and a ground ring conductively coupled to the helical ground plane. The feed line overlapping at least a portion of the ground ring, and the separator disposed between the feed line and the portion of the ground ring overlapped by the feed line to electrically isolate the helical T-resonator from the helical ground conductor.

Graph cut-based method for segmenting the left ventricle from MRI or echocardiographic images.

Science.gov (United States)

Bernier, Michael; Jodoin, Pierre-Marc; Humbert, Olivier; Lalande, Alain

2017-06-01

In this paper, we present a fast and interactive graph cut method for 3D segmentation of the endocardial wall of the left ventricle (LV) adapted to work on two of the most widely used modalities: magnetic resonance imaging (MRI) and echocardiography. Our method accounts for the fundamentally different nature of both modalities: 3D echocardiographic images have a low contrast, a poor signal-to-noise ratio and frequent signal drop, while MR images are more detailed but also cluttered and contain highly anisotropic voxels. The main characteristic of our method is to work in a 3D Bezier coordinate system instead of the original Euclidean space. This comes with several advantages, including an implicit shape prior and a result guarantied not to have any holes in it. The proposed method is made of 4 steps. First, a 3D sampling of the LV cavity is made based on a Bezier coordinate system. This allows to warp the input 3D image to a Bezier space in which a plane corresponds to an anatomically plausible 3D Euclidean bullet shape. Second, a 3D graph is built and an energy term (which is based on the image gradient and a 3D probability map) is assigned to each edge of the graph, some of which being given an infinite energy to ensure the resulting 3D structure passes through key anatomical points. Third, a max-flow min-cut procedure is executed on the energy graph to delineate the endocardial surface. And fourth, the resulting surface is projected back to the Euclidean space where a post-processing convex hull algorithm is applied on every short axis slice to remove local concavities. Results obtained on two datasets reveal that our method takes between 2 and 5s to segment a 3D volume, it has better results overall than most state-of-the-art methods on the CETUS echocardiographic dataset and is statistically as good as a human operator on MR images. Copyright © 2017 Elsevier Ltd. All rights reserved.

Cutting forces during turning with variable depth of cut

Directory of Open Access Journals (Sweden)

M. Sadílek

2016-03-01

The proposed research for the paper is an experimental work – measuring cutting forces and monitoring of the tool wear on the cutting edge. It compares the turning where standard roughing cycle is used and the turning where the proposed roughing cycle with variable depth of cut is applied.

Functional anatomy of the water transport system in cut chrysanthemum

NARCIS (Netherlands)

Nijsse, J.

2001-01-01

Cut flowers show a wide variance of keepability. The market demands more and more a guaranteed quality. Therefore, methods must be developed to predict vase life of cut flowers. Chrysanthemum ( Dendranthema x grandiflorum Tzvelev) and some other cut flowers suffer from

Method for pre-processing LWR spent fuel

International Nuclear Information System (INIS)

Otsuka, Katsuyuki; Ebihara, Hikoe.

1986-01-01

Purpose: To facilitate the decladding of spent fuel, cladding tube processing, and waste gas recovery, and to enable the efficient execution of main re-processing process thereafter. Constitution: Spent fuel assemblies are sent to a cutting process where they are cut into chips of easy-to-process size. The chips, in a thermal decladding process, undergo a thermal cycle processing in air with the processing temperatures increased and decreased within the range of from 700 deg C to 1200 deg C, oxidizing zircaloy comprising the cladding tubes into zirconia. The oxidized cladding tubes have a number of fine cracks and become very brittle and easy to loosen off from fuel pellets when even a slight mechanical force is applied thereto, thus changing into a form of powder. Processed products are then separated into zirconia sand and fuel pellets by a gravitational selection method or by a sifting method, the zirconia sand being sent to a waste processing process and the fuel pellets to a melting-refining process. (Yoshino, Y.)

An analytical method on the surface residual stress for the cutting tool orientation

Science.gov (United States)

Li, Yueen; Zhao, Jun; Wang, Wei

2010-03-01

The residual stress is measured by choosing 8 kinds orientations on cutting the H13 dies steel on the HSM in the experiment of this paper. The measured data shows on that the residual stress exists periodicity for the different rake angle (β) and side rake angle (θ) parameters, further study find that the cutting tool orientations have closed relationship with the residual stresses, and for the original of the machined residual stress on the surface from the cutting force and the axial force, it can be gained the simply model of tool-workpiece force, using the model it can be deduced the residual stress model, which is feasible to calculate the size of residual stress. And for almost all the measured residual stresses are compressed stress, the compressed stress size and the direction could be confirmed by the input data for the H13 on HSM. As the result, the residual stress model is the key for optimization of rake angle (β) and side rake angle (θ) in theory, using the theory the more cutting mechanism can be expressed.

Influence of microwave sterilization on the cutting capacity of carbide burs.

Science.gov (United States)

Fais, Laiza Maria Grassi; Pinelli, Lígia Antunes Pereira; Adabo, Gelson Luis; Silva, Regina Helena Barbosa Tavares da; Marcelo, Caroline Canhizares; Guaglianoni, Dalton Geraldo

2009-01-01

This study compared the cutting capacity of carbide burs sterilized with microwaves and traditional sterilization methods. Sixty burs were divided into 5 groups according to the sterilization methods: dry heat (G1), autoclave (G2), microwave irradiation (G3), glutaraldehyde (G4) or control - no sterilization (G5). The burs were used to cut glass plates in a cutting machine set for twelve 2.5-min periods and, after each period, they were sterilized (except G5) following the protocol established for each group. The cutting capacity of the burs was determined by a weight-loss method. Data were analyzed statistically by Kruskal-Wallis and Dunn's test. The means of the cutting amount performed by each group after the 12 periods were G1 = 0.2167 +/- 0.0627 g; G2 = 0.2077 +/- 0.0231 g; G3 = 0.1980 +/- 0.0326 g; G4 = 0.1203 +/- 0.0459 g; G5 = 0.2642 +/- 0.0359 g. There were statistically significant differences among the groups (p<0.05); only dry heat sterilization was similar to the control. Sterilization by dry heat was the method that least affected the cutting capacity of the carbide burs and microwave sterilization was not better than traditional sterilization methods.

Method of operating a thermal engine powered by a chemical reaction

Science.gov (United States)

Ross, J.; Escher, C.

1988-06-07

The invention involves a novel method of increasing the efficiency of a thermal engine. Heat is generated by a non-linear chemical reaction of reactants, said heat being transferred to a thermal engine such as Rankine cycle power plant. The novel method includes externally perturbing one or more of the thermodynamic variables of said non-linear chemical reaction. 7 figs.

Simple thermal to thermal face verification method based on local texture descriptors

Science.gov (United States)

Grudzien, A.; Palka, Norbert; Kowalski, M.

2017-08-01

Biometrics is a science that studies and analyzes physical structure of a human body and behaviour of people. Biometrics found many applications ranging from border control systems, forensics systems for criminal investigations to systems for access control. Unique identifiers, also referred to as modalities are used to distinguish individuals. One of the most common and natural human identifiers is a face. As a result of decades of investigations, face recognition achieved high level of maturity, however recognition in visible spectrum is still challenging due to illumination aspects or new ways of spoofing. One of the alternatives is recognition of face in different parts of light spectrum, e.g. in infrared spectrum. Thermal infrared offer new possibilities for human recognition due to its specific properties as well as mature equipment. In this paper we present the scheme of subject's verification methodology by using facial images in thermal range. The study is focused on the local feature extraction methods and on the similarity metrics. We present comparison of two local texture-based descriptors for thermal 1-to-1 face recognition.

An equivalent ground thermal test method for single-phase fluid loop space radiator

Directory of Open Access Journals (Sweden)

Xianwen Ning

2015-02-01

Full Text Available Thermal vacuum test is widely used for the ground validation of spacecraft thermal control system. However, the conduction and convection can be simulated in normal ground pressure environment completely. By the employment of pumped fluid loops’ thermal control technology on spacecraft, conduction and convection become the main heat transfer behavior between radiator and inside cabin. As long as the heat transfer behavior between radiator and outer space can be equivalently simulated in normal pressure, the thermal vacuum test can be substituted by the normal ground pressure thermal test. In this paper, an equivalent normal pressure thermal test method for the spacecraft single-phase fluid loop radiator is proposed. The heat radiation between radiator and outer space has been equivalently simulated by combination of a group of refrigerators and thermal electrical cooler (TEC array. By adjusting the heat rejection of each device, the relationship between heat flux and surface temperature of the radiator can be maintained. To verify this method, a validating system has been built up and the experiments have been carried out. The results indicate that the proposed equivalent ground thermal test method can simulate the heat rejection performance of radiator correctly and the temperature error between in-orbit theory value and experiment result of the radiator is less than 0.5 °C, except for the equipment startup period. This provides a potential method for the thermal test of space systems especially for extra-large spacecraft which employs single-phase fluid loop radiator as thermal control approach.

Influence of microwave sterilization on the cutting capacity of carbide burs

Directory of Open Access Journals (Sweden)

Laiza Maria Grassi Fais

2009-12-01

Full Text Available OBJECTIVE: This study compared the cutting capacity of carbide burs sterilized with microwaves and traditional sterilization methods. MATERIAL AND METHODS: Sixty burs were divided into 5 groups according to the sterilization methods: dry heat (G1, autoclave (G2, microwave irradiation (G3, glutaraldehyde (G4 or control - no sterilization (G5. The burs were used to cut glass plates in a cutting machine set for twelve 2.5-min periods and, after each period, they were sterilized (except G5 following the protocol established for each group. The cutting capacity of the burs was determined by a weight-loss method. Data were analyzed statistically by Kruskal-Wallis and Dunn's test. RESULTS: The means of the cutting amount performed by each group after the 12 periods were G1 = 0.2167 ± 0.0627 g; G2 = 0.2077 ± 0.0231 g; G3 = 0.1980 ± 0.0326 g; G4 = 0.1203 ± 0.0459 g; G5 = 0.2642 ± 0.0359 g. There were statistically significant differences among the groups (p<0.05; only dry heat sterilization was similar to the control. CONCLUSION: Sterilization by dry heat was the method that least affected the cutting capacity of the carbide burs and microwave sterilization was not better than traditional sterilization methods.

Reliability residual-life prediction method for thermal aging based on performance degradation

International Nuclear Information System (INIS)

Ren Shuhong; Xue Fei; Yu Weiwei; Ti Wenxin; Liu Xiaotian

2013-01-01

The paper makes the study of the nuclear power plant main pipeline. The residual-life of the main pipeline that failed due to thermal aging has been studied by the use of performance degradation theory and Bayesian updating methods. Firstly, the thermal aging impact property degradation process of the main pipeline austenitic stainless steel has been analyzed by the accelerated thermal aging test data. Then, the thermal aging residual-life prediction model based on the impact property degradation data is built by Bayesian updating methods. Finally, these models are applied in practical situations. It is shown that the proposed methods are feasible and the prediction accuracy meets the needs of the project. Also, it provides a foundation for the scientific management of aging management of the main pipeline. (authors)

[Study of cuttings identification using laser-induced breakdown spectroscopy].

Science.gov (United States)

Tian, Ye; Wang, Zhen-nan; Hou, Hua-ming; Zhai, Xiao-wei; Ci, Xing-hua; Zheng, Rong-er

2012-08-01

Cutting identification is one of the most important links in the course of cutting logging which is very significant in the process of oil drilling. In the present paper, LIBS was used for identification of four kinds of cutting samples coming from logging field, and then multivariate analysis was used in data processing. The whole spectra model and the feature model were built for cuttings identification using PLS-DA method. The accuracy of the whole spectra model was 88.3%, a little more than the feature model with an accuracy of 86.7%. While in the aspect of data size, the variables were decreased from 24,041 to 27 by feature extraction, which increased the efficiency of data processing observably. The obtained results demonstrate that LIBS combined with chemometrics method could be developed as a rapid and valid approach to cutting identification and has great potential to be used in logging field.

Small forest cuttings mapped with Landsat digital data

Science.gov (United States)

Bryant, E.; Dodge, A. G.; Eger, M. J. E.

1979-01-01

The Cooperative Landsat Applications Research Group used computer classification of Landsat digital data to map forest cuttings (clearcuts) in northern New Hampshire. Cuttings as small as 3 hectares were identified. Several ages or conditions of clearcuts could be distinguished. Progress in two methods of duplicating classification categories from one Landsat pass to another are discussed. One method was used in making maps of areas in 1973, 1975, and 1978.

The effect of cutting conditions on power inputs when machining

Science.gov (United States)

Petrushin, S. I.; Gruby, S. V.; Nosirsoda, Sh C.

2016-08-01

Any technological process involving modification of material properties or product form necessitates consumption of a certain power amount. When developing new technologies one should take into account the benefits of their implementation vs. arising power inputs. It is revealed that procedures of edge cutting machining are the most energy-efficient amongst the present day forming procedures such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc, such as physical and technical methods including electrochemical, electroerosion, ultrasound, and laser processing, rapid prototyping technologies etc. An expanded formula for calculation of power inputs is deduced, which takes into consideration the mode of cutting together with the tip radius, the form of the replaceable multifaceted insert and its wear. Having taken as an example cutting of graphite iron by the assembled cutting tools with replaceable multifaceted inserts the authors point at better power efficiency of high feeding cutting in comparison with high-speed cutting.

Gas Control and Thermal Modeling Methods for Pressed Pellet and Fast Rise Thin-Film Thermal Batteries

Science.gov (United States)

2015-09-01

high operating battery case temperatures. Acceptable hermetic seals for thermal batteries ordinarily use laser welding , tungsten inert gas ( TIG ...20 Fig. 16 Sierra TABS Internal Plotter – Final pre- processing step for Low Cost Competent Munition (LCCM) thermal battery (battery shown drawn to...of experimental and DOE statistical methods. Such studies could be used to identify 2 electrochemical and thermodynamic processes that occur

Parametric optimization of multiple quality characteristics in laser cutting of Inconel-718 by using hybrid approach of multiple regression analysis and genetic algorithm

Science.gov (United States)

Shrivastava, Prashant Kumar; Pandey, Arun Kumar

2018-06-01

Inconel-718 has found high demand in different industries due to their superior mechanical properties. The traditional cutting methods are facing difficulties for cutting these alloys due to their low thermal potential, lower elasticity and high chemical compatibility at inflated temperature. The challenges of machining and/or finishing of unusual shapes and/or sizes in these materials have also faced by traditional machining. Laser beam cutting may be applied for the miniaturization and ultra-precision cutting and/or finishing by appropriate control of different process parameter. This paper present multi-objective optimization the kerf deviation, kerf width and kerf taper in the laser cutting of Incone-718 sheet. The second order regression models have been developed for different quality characteristics by using the experimental data obtained through experimentation. The regression models have been used as objective function for multi-objective optimization based on the hybrid approach of multiple regression analysis and genetic algorithm. The comparison of optimization results to experimental results shows an improvement of 88%, 10.63% and 42.15% in kerf deviation, kerf width and kerf taper, respectively. Finally, the effects of different process parameters on quality characteristics have also been discussed.

Non-destructive thermal wave method applied to study thermal properties of fast setting time endodontic cement

Science.gov (United States)

Picolloto, A. M.; Mariucci, V. V. G.; Szpak, W.; Medina, A. N.; Baesso, M. L.; Astrath, N. G. C.; Astrath, F. B. G.; Santos, A. D.; Moraes, J. C. S.; Bento, A. C.

2013-11-01

The thermal wave method is applied for thermal properties measurement in fast endodontic cement (CER). This new formula is developed upon using Portland cement in gel and it was successfully tested in mice with good biocompatibility and stimulated mineralization. Recently, thermal expansion and setting time were measured, conferring to this material twice faster hardening than the well known Angelus Mineral trioxide aggregate (MTA) the feature of fast hardening (˜7 min) and with similar thermal expansion (˜12 μstrain/ °C). Therefore, it is important the knowledge of thermal properties like thermal diffusivity, conductivity, effusivity in order to match thermally the tissue environment upon its application in filling cavities of teeth. Photothermal radiometry technique based on Xe illumination was applied in CER disks 600 μm thick for heating, with prepared in four particle sizes (25, 38, 45, and 53) μm, which were added microemulsion gel with variation volumes (140, 150, 160, and 170) μl. The behavior of the thermal diffusivity CER disks shows linear decay for increase emulsion volume, and in contrast, thermal diffusivity increases with particles sizes. Aiming to compare to MTA, thermal properties of CER were averaged to get the figure of merit for thermal diffusivity as (44.2 ± 3.6) × 10-3 cm2/s, for thermal conductivity (228 ± 32) mW/cm K, the thermal effusivity (1.09 ± 0.06) W s0.5/cm2 K and volume heat capacity (5.2 ± 0.7) J/cm3 K, which are in excellent agreement with results of a disk prepared from commercial MTA-Angelus (grain size < 10 μm using 57 μl of distilled water).

Numerical methods for the prediction of thermal fatigue due to turbulent mixing

International Nuclear Information System (INIS)

Hannink, M.H.C.; Blom, F.J.

2011-01-01

Research highlights: → Thermal fatigue due to turbulent mixing is caused by moving temperature spots on the pipe wall. → Passing temperature spots cause temperature fluctuations of sinusoidal nature. → Input parameters for a sinusoidal model can be obtained by linking it with a coupled CFD-FEM model. → Overconservatism of the sinusoidal method can be reduced, having more knowledge on thermal loads. - Abstract: Turbulent mixing of hot and cold flows is one of the possible causes of thermal fatigue in piping systems. Especially in primary pipework of nuclear power plants this is an important, safety related issue. Since the frequencies of the involved temperature fluctuations are generally too high to be detected well by common plant instrumentation, accurate numerical simulations are indispensable for a proper fatigue assessment. In this paper, a link is made between two such numerical methods: a coupled CFD-FEM model and a sinusoidal model. By linking these methods, more insight is obtained in the physical phenomenon causing thermal fatigue due to turbulent mixing. Furthermore, useful knowledge is acquired on the determination of thermal loading parameters, essential for reducing overconservatism, as currently present in simplified fatigue assessment methods.

Methods for enhancing mapping of thermal fronts in oil recovery

Science.gov (United States)

Lee, D.O.; Montoya, P.C.; Wayland, J.R. Jr.

1984-03-30

A method for enhancing the resistivity contrasts of a thermal front in an oil recovery production field as measured by the controlled source audio frequency magnetotelluric (CSAMT) technique is disclosed. This method includes the steps of: (1) preparing a CSAMT-determined topological resistivity map of the production field; (2) introducing a solution of a dopant material into the production field at a concentration effective to alter the resistivity associated with the thermal front; said dopant material having a high cation exchange capacity which might be selected from the group consisting of montmorillonite, illite, and chlorite clays; said material being soluble in the conate water of the production field; (3) preparing a CSAMT-determined topological resistivity map of the production field while said dopant material is moving therethrough; and (4) mathematically comparing the maps from step (1) and step (3) to determine the location of the thermal front. This method is effective with the steam flood, fire flood and water flood techniques.

Experimental investigations and finite element simulation of cutting heat in vibrational and conventional drilling of cortical bone.

Science.gov (United States)

Wang, Yu; Cao, Meng; Zhao, Xiangrui; Zhu, Gang; McClean, Colin; Zhao, Yuanyuan; Fan, Yubo

2014-11-01

Heat generated during bone drilling could cause irreversible thermal damage, which can lead to bone necrosis or even osteomyelitis. In this study, vibrational drilling was applied to fresh bovine bones to investigate the cutting heat in comparison with conventional drilling through experimental investigation and finite element analysis (FEA). The influence of vibrational frequency and amplitude on cutting heat generation and conduction were studied. The experimental results showed that, compared with the conventional drilling, vibrational drilling could significantly reduce the cutting temperature in drilling of cortical bone (P<0.05): the cutting temperature tended to decrease with increasing vibrational frequency and amplitude. The FEA results also showed that the vibrational amplitude holds a significant effect on the cutting heat conduction. Copyright © 2014 IPEM. Published by Elsevier Ltd. All rights reserved.

KCUT, code to generate minimal cut sets for fault trees

International Nuclear Information System (INIS)

Han, Sang Hoon

2008-01-01

1 - Description of program or function: KCUT is a software to generate minimal cut sets for fault trees. 2 - Methods: Expand a fault tree into cut sets and delete non minimal cut sets. 3 - Restrictions on the complexity of the problem: Size and complexity of the fault tree

Study on application of green's function method in thermal stress rapid calculation

International Nuclear Information System (INIS)

Zhang Guihe; Duan Yuangang; Xu Xiao; Chen Rong

2013-01-01

This paper presents a quick and accuracy thermal stress calculation method, the Green's Function Method, which is a combination of finite element method and numerical algorithm method. Thermal stress calculation of Safe Injection Nozzle of Reactor Coolant Line of PWR plant is performed with Green's function method for heatup and cooldown thermal transients as a demonstration example, and the result is compared with finite element method to verify the rationality and accuracy of this method. The advantage and disadvantage of the Green's function method and the finite element method are also compared. (authors)

Elimination of striation in laser cutting of mild steel

International Nuclear Information System (INIS)

Sobih, M; Crouse, P L; Li, L

2007-01-01

High-power laser cutting is extensively used in many industrial applications. An important weakness of this process is the formation of striations (regular lines down the cut surface), which affect the quality of the surfaces produced. The elimination of striation formation is of considerable importance, since it could open up a variety of novel high-precision applications. This study presents the results of oxygen-assisted laser cutting of EN43 mild steel sheets, using a high-power fibre laser. Striation-free laser cuts are demonstrated for cutting 1 and 2 mm thick mild steel sheets. The optimal operating windows are presented and a mathematical method is proposed to estimate the critical speed at which striation-free cut can be obtained

Elimination of striation in laser cutting of mild steel

Energy Technology Data Exchange (ETDEWEB)

Sobih, M; Crouse, P L; Li, L [Laser Processing Research Centre, School of Mechanical, Aerospace and Civil Engineering, University of Manchester, Sackville Street Building, PO Box 88, Manchester M60 1QD (United Kingdom)

2007-11-21

High-power laser cutting is extensively used in many industrial applications. An important weakness of this process is the formation of striations (regular lines down the cut surface), which affect the quality of the surfaces produced. The elimination of striation formation is of considerable importance, since it could open up a variety of novel high-precision applications. This study presents the results of oxygen-assisted laser cutting of EN43 mild steel sheets, using a high-power fibre laser. Striation-free laser cuts are demonstrated for cutting 1 and 2 mm thick mild steel sheets. The optimal operating windows are presented and a mathematical method is proposed to estimate the critical speed at which striation-free cut can be obtaine000.

Experimental Investigation of Latent Heat Thermal Energy Storage for Bi-Modal Solar Thermal Propulsion (Briefing Charts)

Science.gov (United States)

2014-07-01

handled by the “enthalpy method” ** Movie File to Be Added Here** DISTRIBUTION STATEMENT A: Approved for public release; distribution is...irreparable damage to quartz chamber window • Gradually increase power until thermal equilibrium is achieved • Use “shutter curtain” to quickly cut...274 0.4 289 0.8 312 1 322 • Incomplete dissociation will lower performance • Equilibrium calculations for 1500 K solar thermal thruster

Design of Batch Distillation Columns Using Short-Cut Method at Constant Reflux

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Asteria Narvaez-Garcia

2013-01-01

Full Text Available A short-cut method for batch distillation columns working at constant reflux was applied to solve a problem of four components that needed to be separated and purified to a mole fraction of 0.97 or better. Distillation columns with 10, 20, 30, 40, and 50 theoretical stages were used; reflux ratio was varied between 2 and 20. Three quality indexes were used and compared: Luyben’s capacity factor, total annual cost, and annual profit. The best combinations of theoretical stages and reflux ratio were obtained for each method. It was found that the best combinations always required reflux ratios close to the minimum. Overall, annual profit was the best quality index, while the best combination was a distillation column with 30 stages, and reflux ratio’s of 2.0 for separation of benzene (i, 5.0 for the separation of toluene (ii, and 20 for the separation of ethylbenzene (iii and purification of o-xylene (iv.

Method for determining thermal neutron decay times of earth formations

International Nuclear Information System (INIS)

Arnold, D.M.

1976-01-01

A method is disclosed for measuring the thermal neutron decay time of earth formations in the vicinity of a well borehole. A harmonically intensity modulated source of fast neutrons is used to irradiate the earth formations with fast neutrons at three different intensity modulation frequencies. The tangents of the relative phase angles of the fast neutrons and the resulting thermal neutrons at each of the three frequencies of modulation are measured. First and second approximations to the earth formation thermal neutron decay time are derived from the three tangent measurements. These approximations are then combined to derive a value for the true earth formation thermal neutron decay time

Phonon cross-plane transport and thermal boundary resistance: effect of heat source size and thermal boundary resistance on phonon characteristics

Science.gov (United States)

Ali, H.; Yilbas, B. S.

2016-09-01

Phonon cross-plane transport across silicon and diamond thin films pair is considered, and thermal boundary resistance across the films pair interface is examined incorporating the cut-off mismatch and diffusive mismatch models. In the cut-off mismatch model, phonon frequency mismatch for each acoustic branch is incorporated across the interface of the silicon and diamond films pair in line with the dispersion relations of both films. The frequency-dependent and transient solution of the Boltzmann transport equation is presented, and the equilibrium phonon intensity ratios at the silicon and diamond film edges are predicted across the interface for each phonon acoustic branch. Temperature disturbance across the edges of the films pair is incorporated to assess the phonon transport characteristics due to cut-off and diffusive mismatch models across the interface. The effect of heat source size, which is allocated at high-temperature (301 K) edge of the silicon film, on the phonon transport characteristics at the films pair interface is also investigated. It is found that cut-off mismatch model predicts higher values of the thermal boundary resistance across the films pair interface as compared to that of the diffusive mismatch model. The ratio of equilibrium phonon intensity due to the cut-off mismatch over the diffusive mismatch models remains >1 at the silicon edge, while it becomes <1 at the diamond edge for all acoustic branches.

Flexible Laser Metal Cutting

DEFF Research Database (Denmark)

Villumsen, Sigurd; Jørgensen, Steffen Nordahl; Kristiansen, Morten

2014-01-01

This paper describes a new flexible and fast approach to laser cutting called ROBOCUT. Combined with CAD/CAM technology, laser cutting of metal provides the flexibility to perform one-of-a-kind cutting and hereby realises mass production of customised products. Today’s laser cutting techniques...... possess, despite their wide use in industry, limitations regarding speed and geometry. Research trends point towards remote laser cutting techniques which can improve speed and geometrical freedom and hereby the competitiveness of laser cutting compared to fixed-tool-based cutting technology...... such as punching. This paper presents the concepts and preliminary test results of the ROBOCUT laser cutting technology, a technology which potentially can revolutionise laser cutting....

DETERMINATION OF BRAKING OPTIMAL MODE OF CONTROLLED CUT OF DESIGN GROUP

Directory of Open Access Journals (Sweden)

A. S. Dorosh

2015-06-01

Full Text Available Purpose. The application of automation systems of breaking up process on the gravity hump is the efficiency improvement of their operation, absolute provision of trains breaking up safety demands, as well as improvement of hump staff working conditions. One of the main tasks of the indicated systems is the assurance of cuts reliable separation at all elements of their rolling route to the classification track. This task is a sophisticated optimization problem and has not received a final decision. Therefore, the task of determining the cuts braking mode is quite relevant. The purpose of this research is to find the optimal braking mode of control cut of design group. Methodology. In order to achieve the purpose is offered to use the direct search methods in the work, namely the Box complex method. This method does not require smoothness of the objective function, takes into account its limitations and does not require calculation of the function derivatives, and uses only its value. Findings. Using the Box method was developed iterative procedure for determining the control cut optimal braking mode of design group. The procedure maximizes the smallest controlled time interval in the group. To evaluate the effectiveness of designed procedure the series of simulation experiments of determining the control cut braking mode of design group was performed. The results confirmed the efficiency of the developed optimization procedure. Originality. The author formalized the task of optimizing control cut braking mode of design group, taking into account the cuts separation of design group at all elements (switches, retarders during cuts rolling to the classification track. The problem of determining the optimal control cut braking mode of design group was solved. The developed braking mode ensures cuts reliable separation of the group not only at the switches but at the retarders of brake position. Practical value. The developed procedure can be

Surface dimpling on rotating work piece using rotation cutting tool

Science.gov (United States)

Bhapkar, Rohit Arun; Larsen, Eric Richard

2015-03-31

A combined method of machining and applying a surface texture to a work piece and a tool assembly that is capable of machining and applying a surface texture to a work piece are disclosed. The disclosed method includes machining portions of an outer or inner surface of a work piece. The method also includes rotating the work piece in front of a rotating cutting tool and engaging the outer surface of the work piece with the rotating cutting tool to cut dimples in the outer surface of the work piece. The disclosed tool assembly includes a rotating cutting tool coupled to an end of a rotational machining device, such as a lathe. The same tool assembly can be used to both machine the work piece and apply a surface texture to the work piece without unloading the work piece from the tool assembly.

Calculation of the thermal stress and thermal resistance of anisotropic materials. II

Energy Technology Data Exchange (ETDEWEB)

Krivko, A I; Epishin, A I; Svetlov, I L; Samoilov, A I; Sukhanov, N N

1989-04-01

The stressed state in a wedge and in a family of plates cut from single-crystal ingots of 40 axial orientations is analyzed. It is shown that, in contrast to the case of the wedge, the value of the thermal stress tensor components in the plates depends substantially not only on the axial crystallographic orientation but also on the azimuthal orientation. Requirements on the crystallographic orientation of simple single-crystal parts of plate or wedge type are formulated with the aim of decreasing the detrimental effects of thermal stresses. The correctness of the calculations is confirmed by results of thermal fatigue tests of hollow prismatic specimens, i.e., blade simulators with 001, 011, and 111 axial orientations.

Research on cutting vibration characteristics of face-milling involute gear

Directory of Open Access Journals (Sweden)

Chengzhe JIN

2017-10-01

Full Text Available Traditional machining methods, such as gear hobbing, gear shaping and gear milling, etc, are commonly used for cutting machining of gear tooth profile, which cannot meet huge machining demand of gears to a certain extent. This article proposes to utilize a face-milling machining method in involute gear machining, which can be used to reduce production cost effectively. Cutting vibration generated during cutting machining has a direct effect on the machining accuracy and machined surface quality of workpiece. Therefore, it is desiderated to perform in-depth research regarding this issue. ADAMS software was used to establish a rigid-flexible coupling virtual prototyping model of face-milling gear milling system and a cutting vibration system model. Cutting vibration analysis was performed for face-milling gear by adopting quick sine frequency sweep method, so that the frequency response characteristics of workpiece in three directions X, Y and Z and space were acquired. The research results will provide reference and theoretical foundation for actual application of face-milling gear machining technology.

Effect of Cut Quality on Hybrid Laser Arc Welding of Thick Section Steels

Science.gov (United States)

Farrokhi, F.; Nielsen, S. E.; Schmidt, R. H.; Pedersen, S. S.; Kristiansen, M.

From an industrial point of view, in a laser cutting-welding production chain, it is of great importance to know the influence of the attainable laser cut quality on the subsequent hybrid laser arc welding process. Many studies have been carried out in the literature to obtain lower surface roughness values on the laser cut edge. However, in practice, the cost and reliability of the cutting process is crucial and it does not always comply with obtaining the highest surface quality. In this study, a number of experiments on 25 mm steel plates were carried out to evaluate the influence of cut surface quality on the final quality of the subsequent hybrid laser welded joints. The different cut surfaces were obtained by different industrial cutting methods including laser cutting, abrasive water cutting, plasma cutting, and milling. It was found that the mentioned cutting methods could be used as preparation processes for the subsequent hybrid laser arc welding. However, cut quality could determine the choice of process parameters of the following hybrid laser arc welding.

Some possibilities for determining cutting data when using laser cutting:

OpenAIRE

Radovanović, Miroslav

2006-01-01

The technological problems faced in the field of the application of laser-cutting machines lie in insufficient knowledge of the laser technique and the absence of both sufficiently reliable practical data and knowledge about the parameters affecting the work process itself. A significant parameter that is necessary to determine and to enter in an NC-program is the cutting speed. Various authors analyze the laser-cutting process and give mathematical models where laser cutting is modeled by us...

Pyrolysis characteristics and kinetics of oil-based drilling cuttings in shale gas developing

Science.gov (United States)

Huang, Chuan; Li, Tong; Xu, Tengtun; Zeng, Yunmin; Song, Xue

2018-03-01

In this paper, the thermal behavior of waste oil-based drilling cuttings (from shale gas fields in Chongqing) was examined at different heating rates ranging from 5 to 15 °C min-1 in inert atmosphere using a sync analyzer of thermogravimetry (TG) and differential scanning calorimetry (DSC). Four methods were used to analyze the distributions and variations of kinetics parameter (active energy (E) and frequency gene (A)): Coats-Redfern and other three iso-conversion rate methods (Flynn-Wall-Ozawa, Vyazovkin and Friedman). The experimental results indicated that the process consists of three steps, i.e., water evaporation, volatilization of light oil component and heavy oil cracking. TG curves moved toward higher temperature zone caused by thermal hysteresis with the increase of temperature rising rate. For volatilization of lightweight components, the E calculated by three iso-conversion rate methods changed a little with conversion, and had almost the same results as the CR method (14.39˜20.08 kJ.mol-1). For reactions of heavy oil cracking with mixed mechanism, corresponding E rose gradually with the increase of reaction time. The CR method shows nonlinear trends and the reaction models and kinetic parameters cannot be extracted from CR curves. The results by three iso-conversion methods showed that apparent activation energy was given as 155.74˜561.10 kJ.mol-1, 141.06˜524.96 kJ.mol-1 and 74.37˜605.10 kJ.mol-1, respectively.

The optimization of the cutting process of diamonds with a YAG laser

Directory of Open Access Journals (Sweden)

A. J. Lubbe

1993-07-01

Full Text Available A laser cannot, as generally assumed by the layman, cut right through a diamond with a single cut. A couple of hundred cuts may be necessary to "chip carve" through a diamond. There are several parameters, for example cutting speed, focus point, overlapping of cuts, etc., that influence the cutting process. With a view to optimizing the cutting process, laser cuts in diamonds were studied in a systematic way with the aid of an electron microscope. The method, technique and the results of the research are discussed in this article.

THERMAL LENSING MEASUREMENTS IN THE ANISOTROPIC LASER CRYSTALS UNDER DIODE PUMPING

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P. A. Loiko

2012-01-01

Full Text Available An experimental setup was developed for thermal lensing measurements in the anisotropic diode-pumped laser crystals. The studied crystal is placed into the stable two-mirror laser cavity operating at the fundamental transversal mode. The output beam radius is measured with respect to the pump intensity for different meridional planes (all these planes contain the light propagation direction. These dependencies are fitted using the ABCD matrix method in order to obtain the sensitivity factors showing the change of the optical power of thermal lens due to variation of the pump intensity. The difference of the sensitivity factors for two mutually orthogonal principal meridional planes describes the thermal lens astigmatism degree. By means of this approach, thermal lensing was characterized in the diode-pumped monoclinic Np-cut Nd:KGd(WO42 laser crystal at the wavelength of 1.067 μm for light polarization E || Nm.