WorldWideScience

Sample records for technology forgings show

  1. International cooperation in cold forging technology

    DEFF Research Database (Denmark)

    Bay, Niels; Lange, K

    1992-01-01

    of the ICFG are personally elected by the Plenary as experts within the field, often representing national groups within cold forging. The main work within the ICFG is carried out in its subgroups which are established by the Plenary to collect, compile and evaluate data and eventually also produce data......International cooperation in the field of cold forging technology started in 1961 by formation of the OECD Group of Experts on Metal Forming. In 1967 this group was transformed into the International Cold Forging Group, ICFG, an independent body which has now been operative for 25 years. Members...

  2. Near-Net Forging Technology Demonstration Program

    Science.gov (United States)

    Hall, I. Keith

    1996-01-01

    Significant advantages in specific mechanical properties, when compared to conventional aluminum (Al) alloys, make aluminum-lithium (Al-Li) alloys attractive candidate materials for use in cryogenic propellant tanks and dry bay structures. However, the cost of Al-Li alloys is typically five times that of 2219 aluminum. If conventional fabrication processes are employed to fabricate launch vehicle structure, the material costs will restrict their utilization. In order to fully exploit the potential cost and performance benefits of Al-Li alloys, it is necessary that near-net manufacturing methods be developed to off-set or reduce raw material costs. Near-net forging is an advanced manufacturing method that uses elevated temperature metal movement (forging) to fabricate a single piece, near-net shape, structure. This process is termed 'near-net' because only a minimal amount of post-forge machining is required. The near-net forging process was developed to reduce the material scrap rate (buy-to-fly ratio) and fabrication costs associated with conventional manufacturing methods. The goal for the near-net forging process, when mature, is to achieve an overall cost reduction of approximately 50 percent compared with conventional manufacturing options for producing structures fabricated from Al-Li alloys. This NASA Marshall Space Flight Center (MSFC) sponsored program has been a part of a unique government / industry partnership, coordinated to develop and demonstrate near-net forging technology. The objective of this program was to demonstrate scale-up of the near-net forging process. This objective was successfully achieved by fabricating four integrally stiffened, 170- inch diameter by 20-inch tall, Al-Li alloy 2195, Y-ring adapters. Initially, two 2195 Al-Li ingots were converted and back extruded to produce four cylindrical blockers. Conventional ring rolling of the blockers was performed to produce ring preforms, which were then contour ring rolled to produce

  3. Precision forging technologies for magnesium alloy bracket and wheel

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Fundamental investigations on precision forging technology of magnesium alloys were studied. As-cast billet prestraining and a new concept of hollow billet were proposed in order to reduce the maximum forming load. A scheme of isothermal forming and the use of combined female dies were adopted, which can improve the die filling capacity and ensure the manufacture of high quality forgings. By means of the developed technique, AZ80 alloy wheel and AZ31 alloy bracket were produced successfully at suitable process parameters and applied in the automotive industries. The results show that the hot compression of AZ80 magnesium alloy has the peak flow stresses of pre-strained alloy with finer grain, which are lower by 20% than those of as-cast alloy under the same deformation conditions. The forming load is related to contact area and average positive stress on interface during forging process.

  4. Using of material-technological modelling for designing production of closed die forgings

    Science.gov (United States)

    Ibrahim, K.; Vorel, I.; Jeníček, Š.; Káňa, J.; Aišman, D.; Kotěšovec, V.

    2017-02-01

    Production of forgings is a complex and demanding process which consists of a number of forging operations and, in many cases, includes post-forge heat treatment. An optimized manufacturing line is a prerequisite for obtaining prime-quality products which in turn are essential to profitable operation of a forging company. Problems may, however, arise from modifications to the manufacturing route due to changing customer needs. As a result, the production may have to be suspended temporarily to enable changeover and optimization. Using material-technological modelling, the required modifications can be tested and optimized under laboratory conditions outside the plant without disrupting the production. Thanks to material-technological modelling, the process parameters can be varied rapidly in response to changes in market requirements. Outcomes of the modelling runs include optimum parameters for the forging part’s manufacturing route, values of mechanical properties, and results of microstructure analysis. This article describes the use of material-technological modelling for exploring the impact of the amount of deformation and the rate of cooling of a particular forged part from the finish-forging temperature on its microstructure and related mechanical properties.

  5. Manufacturing of Precision Forgings by Radial Forging

    Science.gov (United States)

    Wallner, S.; Harrer, O.; Buchmayr, B.; Hofer, F.

    2011-01-01

    Radial forging is a multi purpose incremental forging process using four tools on the same plane. It is widely used for the forming of tool steels, super alloys as well as titanium- and refractory metals. The range of application goes from reducing the diameters of shafts, tubes, stepped shafts and axels, as well as for creating internal profiles for tubes in Near-Net-Shape and Net-Shape quality. Based on actual development of a weight optimized transmission input shaft, the specific features of radial forging technology is demonstrated. Also a Finite Element Model for the simulation of the process is shown which leads to reduced pre-processing effort and reduced computing time compared to other published simulation methods for radial forging. The finite element model can be applied to quantify the effects of different forging strategies.

  6. Selection of the optimal hard facing (HF technology of damaged forging dies based on cooling time t8/5

    Directory of Open Access Journals (Sweden)

    D. Arsić

    2016-01-01

    Full Text Available In exploitation, the forging dies are exposed to heating up to very high temperatures, variable loads: compressive, impact and shear. In this paper, the reparatory hard facing of the damaged forging dies is considered. The objective was to establish the optimal reparatory technology based on cooling time t8/5 . The verification of the adopted technology was done by investigation of the hard faced layers microstructure and measurements of hardness within the welded layers’ characteristic zones. Cooling time was determined theoretically, numerically and experimentally.

  7. Experimental Research on the SizeMeasurement of the High Temperature ForgingBased on Multicolor CCD Technology

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    In order to determine the size measurement accuracy of the high temperature forging's multicolor CCD image by using computerprograms, this paper obtained the high temperature forging's CCD image by multicolor CCD camera and its fact size by thevernier caliper on the forging field, and then measured the size of the high temperature forging from its CCD image, compared thesize from the CCD image and the size from the vernier caliper, the result shows that the measurement accuracy satisfied theindustrial production.

  8. Modeling of Closed-Die Forging for Estimating Forging Load

    Science.gov (United States)

    Sheth, Debashish; Das, Santanu; Chatterjee, Avik; Bhattacharya, Anirban

    2017-02-01

    Closed die forging is one common metal forming process used for making a range of products. Enough load is to exert on the billet for deforming the material. This forging load is dependent on work material property and frictional characteristics of the work material with the punch and die. Several researchers worked on estimation of forging load for specific products under different process variables. Experimental data on deformation resistance and friction were used to calculate the load. In this work, theoretical estimation of forging load is made to compare this value with that obtained through LS-DYNA model facilitating the finite element analysis. Theoretical work uses slab method to assess forging load for an axi-symmetric upsetting job made of lead. Theoretical forging load estimate shows slightly higher value than the experimental one; however, simulation shows quite close matching with experimental forging load, indicating possibility of wide use of this simulation software.

  9. RESEARCH ON KNOWLEDGE-BASED CAPP SYSTEM FOR ROTOR FORGING

    Institute of Scientific and Technical Information of China (English)

    Wang Leigang; Deng Dongrnei; Liu Zhubai

    2000-01-01

    Guided by developing forging technology theory,designing rules on rotor forging process are summed up.Knowledge-based CAPP system for rotor forging is created.The system gives a rational and optimum process.

  10. Final Technical Report: Intensive Quenching Technology for Heat Treating and Forging Industries

    Energy Technology Data Exchange (ETDEWEB)

    Aronov, Michael A.

    2005-12-21

    Intensive quenching (IQ) process is an alternative way of hardening (quenching) steel parts through the use of highly agitated water and then still air. It was developed by IQ Technologies, Inc. (IQT) of Akron, Ohio. While conventional quenching is usually performed in environmentally unfriendly oil or water/polymer solutions, the IQ process uses highly agitated environmentally friendly water or low concentration water/mineral salt solutions. The IQ method is characterized by extremely high cooling rates of steel parts. In contrast to conventional quenching, where parts cool down to the quenchant temperature and usually have tensile or neutral residual surface stresses at the end of quenching. The IQ process is interrupted when the part core is still hot and when there are maximum compressive stresses deep into the parts, thereby providing hard, ductile, better wear resistant parts. The project goal was to advance the patented IQ process from feasibility to commercialization in the heat-treating and forging industries to reduce significantly energy consumption and environmental impact, to increase productivity and to enhance economic competitiveness of these industries as well as Steel, Metal Casting and Mining industries. To introduce successfully the IQ technology in the U.S. metal working industry, the project team has completed the following work over the course of this project: A total of 33 manufacturers of steel products provided steel parts for IQ trails. IQT conducted IQ demonstrations for 34 different steel parts. Our customers tested intensively quenched parts in actual field conditions to evaluate the product service life and performance improvement. The data obtained from the field showed the following: Service life (number of holes punched) of cold-work punches (provided by EHT customer and made of S5 shock-resisting steel) was improved by two to eight times. Aluminum extrusion dies provided by GAM and made of hot work H-13 steel outperformed the

  11. Interface of components with large ratio of altitude to diameter formed by laminated pouring and accumulated liquid forging technology

    Institute of Scientific and Technical Information of China (English)

    姜巨福; 罗守靖; 王迎

    2003-01-01

    Based on the experiment of laminated pouring and accumulated liquid forging of 2A12 aluminum alloy,interface bonding of formed component with large altitude to dimeter ratio of altitude to diameter was investigated by means of SEM and Instron tensile tester.The results show that the method of laminated pouring and accumulated liquid forging can be used for forming components with large ratio.Pouring temperature,reheated temperature of die,pressure,pouring layers and standing time are all important technique parameters that influence the mechanical properties.When pouring temperature is 740℃,reheated temperature of die is 480℃,pressure is 500 kN,pouring layers are three and standing time is 5s,the mechanical properties of interface are the optimum ones,microstructure is equiaxed crystal and tensile fracture has character of dimple.There are three kinds of bonding,which are melting bonding,part melting bonding and mechanical bonding.And the interface of the melting bonding possesses the best mechanical properties.

  12. Contribution to the history of technology and weaponry: experimental forging of arrowheads using ancient iron bars

    Directory of Open Access Journals (Sweden)

    Renoux, Guillaume

    2009-12-01

    Full Text Available This study is devoted to experiments for defining the forging conditions of roman iron ingots (bars; its purpose is to obtain various arrow heads similar to those issued from the famous site of Uxellodunum (Le Puy d’Issolud, Lot, the last fight of Caesar in Gaul. The main part of work is realized with currency bars found in loads of roman shipwrecks, in Mediterranean Sea, near Les Saintes-Maries-de-la-Mer; two smaller bars are issued from the Pyrenean site of Le Couperé, near Saint-Bertrand-de-Comminges. Effects of the various parameters of forging conditions on metal are analyzed by optical microscopy; they let to reach the different typologies and microstructural features observed with antique arrow heads.

    Cette étude porte sur la recherche des conditions de forgeage optimales ayant conduit à la réalisation de pointes de flèche diverses, identiques à celles dont on dispose pour l’époque antique, parfois en grande abondance, comme cela est le cas pour le site du siège d’Uxellodunum, au Puy d’Issolud (Lot. L’expérimentation a été conduite avec le concours d’un taillandier spécialiste de la restitution d’armes anciennes. L’originalité du travail porte sur le choix du forgeage de barres archéologiques issues des épaves gisant au large des Saintes-Maries-de-la-Mer, en Méditerranée, et des fouilles du Couperé à Saint Bertrand de Comminges, dans les Pyrénées. La caractérisation métallographique préalable de ces barres nous a permis de suivre l’incidence des conditions de forgeage sur la microstructure des pointes de flèche réalisées. Les principaux faciès typologiques et microstructuraux des flèches antiques ont été reproduits, permettant ainsi d’affiner la connaissance technique du protocole de forgeage du fer, au début de notre ère.

  13. THREE-DIMENSIONAL FINITE-ELEMENT SIMULATION OF STRETCHING TECHNOLOGICAL PARAMETERS bt/h AND bb/h OF HEAVY FORGINGS

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A three-dimensional finite-element simulation of stretching technological parameters of heavy forgings is performed by using ANSYS program. The law of internal stress distribution with different bt/h (tool width ratio) and different bb/h (blank width ratio) is studied. Consequently, the critical tool width ratio( bt/h )cr and blank width ratio( bb/h )cr leading no bi-axial tension are obtained. It lays a credible foundation for designing reasonable stretching technology.

  14. Die forging of the alloys Az80 and Zk60

    NARCIS (Netherlands)

    Kurz, G.; Clauw, B.; Sillekens, W.H.; Letzig, D.

    2009-01-01

    Overall goal of the MagForge project is to provide tailored and cost-effective technologies for the industrial manufacturing of magnesium forged components. Scientific and technological aspects are new alloys/feedstock materials with improved performance, forging process modeling and design tools wi

  15. Study and application of advanced crankshaft forging technology%曲轴先进锻造技术的研究与应用

    Institute of Scientific and Technical Information of China (English)

    王云飞; 夏占雪; 胡志高; 白孝俊

    2012-01-01

    通过对曲轴锻件产品的结构特点和锻造工艺分析,提出了今后曲轴的生产将更多的采用大型自动化生产线,模锻锤生产工艺将逐渐被淘汰.随着国家节能改造技术的推广应用,曲轴锻造用钢材将由调质钢向微合金结构钢转化,同时,一些新的技术、新工艺也将更多的应用于曲轴锻件的生产,将极大的促进我国曲轴锻件市场的发展和国际竞争力.%Through the structure characteristic and forging process analysis of the crankshaft products, more full automatic production lines will be adopted in the production of crankshaft in the future, and the forging hammer production technology of the mould will be eliminated. With the popularization and application of country's reducing energy consumption technology, the steel of forged crankshaft transforms from quenched steel to the little structural alloy steel, meanwhile, some new technologies and processes will be applied in production of crankshaft which greatly improve the development and international competitiveness of inland crankshaft market

  16. Effect of ultrasonic cold forging technology as the pretreatment on the corrosion resistance of MAO Ca/P coating on AZ31B Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Lingling, E-mail: daisy_chenlingling@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Gu, Yanhong, E-mail: gu_yanhong@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Lu, E-mail: liulu@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Shujing, E-mail: liushujing@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Hou, Binbin, E-mail: sohu19880815@126.com [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Liu, Qi, E-mail: 13521196884@sina.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Ding, Haiyang, E-mail: dinghaiyang@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China)

    2015-06-25

    Highlights: • Ultrasonic cold forging technology was used as the pretreatment for MAO coating. • Nano layer with the grain size of 30–80 nm was formed on the UCFT treated surface. • Calcium phosphate contained coating was obtained by MAO process. • The remained nano layer underlying MAO coating could impact the corrosion resistance greatly. - Abstract: A calcium phosphate contained (Ca/P) coating was obtained on AZ31B Mg alloy by micro-arc oxidation (MAO) process under the pretreatment of ultrasonic cold forging technology (UCFT). The surface nanograins were introduced after UCFT pretreatment on AZ31B Mg alloy. Optical microscope (OM) was employed to observe the microstructures of the untreated and UCFT treated samples. Transmission electron microscopy (TEM) and atomic force microscope (AFM) were employed to observe the microstructures of nanograins and the surface roughness of the UCFT treated Mg alloys. The grain size of the UCFT treated Mg alloy is 48.67 nm and the surface roughness is 17.03 nm. The microstructures and the phase compositions of MAO samples were observed and analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The XRD results show that the coating include Ca/P phase, including hydroxyapatite (Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}), HA), tertiary calcium phosphate (Ca{sub 3}(PO{sub 4}){sub 2}, TCP) and calcium phosphate dehydrate (CaHPO{sub 4}⋅2H{sub 2}O, DCPD). The hardness of the samples was measured by the micro-hardness tester under the loads of 10 g, 25 g and 50 g. 3D topographies of hardness indenter were characterized by 3D profiler. The immersion tests and potentiodynamic polarization tests were used to evaluate the weight loss rate and corrosion current density in simulated body fluid (SBF). The results show that the corrosion resistance of Ca/P MAO coating on Mg alloy was improved greatly by the pretreatment of UCFT.

  17. Forging a Fit between Technology and Morality. The Dutch Debate on Organ Transplants

    NARCIS (Netherlands)

    Swierstra, T.; van de Bovenkamp, H.; Trappenburg, M.J.

    2010-01-01

    Because technologies and morals co-evolve, modern societies have to become adept at techno-moral learning, or the art of ‘reflective’ co-evolution. Developing this skill requires a better understanding of the various ways technology and morality challenge each other. With this aim in mind, we analys

  18. Forging a fit between technology and morality: the Dutch debate on organ transplants

    NARCIS (Netherlands)

    T. Swierstra; H. van de Bovenkamp; M. Trappenburg

    2010-01-01

    Because technologies and morals co-evolve, modern societies have to become adept at techno-moral learning, or the art of ‘reflective’ co-evolution. Developing this skill requires a better understanding of the various ways technology and morality challenge each other. With this aim in mind, we analys

  19. A Knowledge base model for complex forging die machining

    OpenAIRE

    Mawussi, Kwamiwi; Tapie, Laurent

    2011-01-01

    International audience; Recent evolutions on forging process induce more complex shape on forging die. These evolutions, combined with High Speed Machining (HSM) process of forging die lead to important increase in time for machining preparation. In this context, an original approach for generating machining process based on machining knowledge is proposed in this paper. The core of this approach is to decompose a CAD model of complex forging die in geometric features. Technological data and ...

  20. Mannes of Forging and Perspectives of Knuckle Joint Presses Modernization

    Directory of Open Access Journals (Sweden)

    A. A. Antsifirov

    2014-01-01

    Full Text Available The article raises an issue to enhance technological forging capabilities on the known knuckle joint presses. It provides an illustrated overview of main design types of presses with crank-knuckle, toggle-knuckle, and knuckle joint mechanisms. The article also shows the advantages of the modernization way and improvement just of the active press equipment in terms of quality-to-price ratio, for example, as compared to the similar new foreign press equipment.It gives an overview of features, which provide forging processes owing to kinetic energy accumulated with the moving parts of the known designs of the knuckle joint presses depending on the drive actuating mechanism. Focused attention is drawn to forging on the knuckle joint presses for a time of contact with a work piece to be comparable with the duration of the work piece deformation process on hydraulic forging hammers. This allows us to forge thin-wall products with process automation compared to the forging hammers.Analysis of accumulating processes of kinetic energy by the moving parts of the knuckle joint presses has shown that presses driven by hydraulic cylinders or two screw hydraulic cylinder are the most optimal for technological operations as evidenced by references to domestic and foreign invention certificates and patents. The article presents disadvantages of forging on presses with hydraulic or pneumatic drive. It is a dependence of the deformation force, caused, mainly, by a force of the drive cylinder. The article gives linear movement rate quantities of press moving members depending on the drives of the actuating mechanism. Based on the above analysis of the features to manufacture work pieces on the knuckle joint presses, the article gives the rationale for the relevance of forging in a short period of time, provided that the moving parts of the press accumulate the required kinetic energy. This can be achieved only through modernization and improvement of forging

  1. 大锻件 KD 压实锻造工艺模拟研究%Simulation Research of Compaction Forging Process for Large Forgings with KD Method

    Institute of Scientific and Technical Information of China (English)

    徐明昊; 王敬禹; 刘建红

    2013-01-01

      利用数值模拟方法对锻造过程中的锻造温度场、V型砧砧宽和布砧方式等工艺参数对锻件心部质量的影响进行了研究。结果表明,温度梯度、宽大V型砧和交替布砧的方式能够有效地提高锻件心部的压实效果。%The influence of the technological parameters during forging , such as forging temperature field, V shaped anvil width and anvil distribution mode on the quality of forging core is researched by numerical simulation .The result shows that the temperature gradient , V shaped wide anvil and alternating anvil distribution can effectively im-prove the compaction effect of forging core .

  2. Instant forgedUI starter

    CERN Document Server

    Luiz, Joseandro

    2013-01-01

    Get to grips with a new technology, understand what it is and what it can do for you, and then get to work with the most important features and tasks.The book is a Starter guide to learning ForgedUI. This book will start by unfolding the installation and creating a simple application using Titanium and ForgedUI, followed by taking you through the features to model an engaging UI and generate multi-platform code with Titanium, while covering the best design practice for Apple and Android application development. Last but not least, you will also come across the available resources where you can

  3. Research on Forging Die Design Ontology

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wenlei; FAN Yushun

    2006-01-01

    Forging die design is heavily dependent on engineers' experiences. But traditional AI technologies can barely provide a standard knowledge representation style for knowledge transferring. This paper introduces ontology into forging die design. 3-layer forging die design ontology is built, which includes Meta-ontology, Domain-ontology and Bottom ontology. Further, by conceptualization, the concepts and their relations are formally addressed by primitives such as Term, Relation and Function etc, which are explicitly expressed by concept tree. Bottom ontology uses Knowledge Item and Prototype to represent and capture general knowledge for knowledge reuse and share. Forging die design ontology building approach is discussed for standard knowledge representation, knowledge mine and knowledge driven CAD design etc. And OWL language is employed for integration among different domain ontologies integration. Finally a locomotive forging die KBE system is presented to demonstrate this approach.

  4. DK20连杆高能螺旋压力机精密模锻工艺%Precision die forging technology using high power screw press for DK20 connecting rod

    Institute of Scientific and Technical Information of China (English)

    詹辉

    2013-01-01

    Focusing on the hammer die forging technology deficiency of DK20 connecting rod,the technology of precision die forging on the high power screw press production line was put forward,the design issues of each tooling process were described,and the effective solutions for the problems during the production were resolved.Compared with the hammer die forging,a medium frequency induction heating,the triple-pass roll forging blanks were adopted,and the process of trimming first by press and then punching compound die and calibration was applied,which avoided three processes of free forging billets,carbon tempering and machining holes,achieved residual heat quenching and tempering for forging.The forgings manufacturing costs were reduced by more than 20%,the production cycle was shortened by 50%.%针对DK20连杆锤上模锻工艺的不足,提出了在高能螺旋压力机生产线上进行精密模锻的工艺方案,描述了各工步工装设计要点,对生产中存在的问题制定了有效的解决方案.与锤上模锻工艺相比,采用中频感应加热、三道次辊锻制坯,应用油压机先切边、再进行复合模冲孔和校正的工艺,减少了自由锻出坯、增碳调质、机加工大孔3道工序,实现了锻件余热调质,锻件制造成本降低20%以上,生产周期缩短50%.

  5. 长轴类大锻件自由锻造工艺研究%Research on free-forging process of long-shaft heavy forging

    Institute of Scientific and Technical Information of China (English)

    张鹏; 夏琴香; 李哲林; 谢合清; 潘勇

    2011-01-01

    The traditional forging technology was studied and improved. The 7. 8 t propeller-shaft heavy forging was forged through the 4 t electrohydraulic hammer using the reasonable steel ingot and by squaring with 300 mm width flat anvil, stretching, chamfering and rolling processes. Experimental result shows that the defects, such as the shrinkage cavity, porosity, etc., can be clogged by the reasonable forging process. High mechanical properties of the propeller shaft heavy forgings were obtained after quenching and tempering. The characteristics of simple tool, broad universal and large flexible of free forging were fully utilized in this research. The free-forging of long-shaft heavy forging was realized.%对传统的锻造工艺进行了研究和改进,通过合理选用钢锭及采用宽300 mm平砧压方、拔长、倒棱滚圆等工序,实现用4 t电液锤锻造7.8 t螺旋桨轴大锻件.试验结果证明,合理的锻造工艺路线锻合了钢锭内部的缩孔、疏松等缺陷,所获得的螺旋桨轴大锻件经过锻后调质热处理能得到较好的综合力学性能.项目的研究充分发挥了自由锻造工具简单、通用性强、灵活性大的特点,实现了长轴类大锻件的自由锻造.

  6. 离合器齿轮热精锻新工艺研究及模具设计%Study on Shaped Technology of Hot Precision Forging and Design of Die for Clutch Gears

    Institute of Scientific and Technical Information of China (English)

    于金伟

    2012-01-01

    针对离合器齿轮热精锻成形困难和不易脱模等难题,提出采用成形新工艺和最佳毛坯形状,使离合器齿轮精锻易于成形.设计了离合器齿轮热精锻成形的实用模具,该模具采用强力脱模装置,使锻件在锻击结束瞬间可以立即脱离凸模,解决了锻件将凸模抱死的关键技术问题.%Aiming at problems of difficulty in shaped technology of hot precision forging for clutch gears and hard pulling off of dies, a new process of hot precision forging and best roughcast shape for the clutch gears were put forward. A practical die was designed for hot precision forging the clutch gears. A powerful die separator was used to break forging piece away from male die as soon as the hammering was over. The key technical problem that the hot forging piece sticks to the male die is solved.

  7. Mechanical Testing Development for Reservoir Forgings

    Energy Technology Data Exchange (ETDEWEB)

    Wenski, E.G.

    2000-05-22

    The goal of this project was to determine the machining techniques and testing capabilities required for mechanical property evaluation of commercially procured reservoir forgings. Due to the small size of these specific forgings, specialized methods are required to adequately machine and test these sub-miniature samples in accordance with the requirements of ASTM-E8 and ASTM-E9. At the time of project initiation, no capability existed at Federal Manufacturing & Technologies (FM&T) to verify the physical properties of these reservoirs as required on the drawing specifications. The project determined the sample definitions, machining processes, and testing procedures to verify the physical properties of the reservoir forgings; specifically, tensile strength, yield strength, reduction of area, and elongation. In addition, a compression test method was also developed to minimize sample preparation time and provide a more easily machined test sample while maintaining the physical validation of the forging.

  8. A Knowledge base model for complex forging die machining

    CERN Document Server

    Mawussi, Kwamiwi; 10.1016/j.cie.2011.02.016

    2011-01-01

    Recent evolutions on forging process induce more complex shape on forging die. These evolutions, combined with High Speed Machining (HSM) process of forging die lead to important increase in time for machining preparation. In this context, an original approach for generating machining process based on machining knowledge is proposed in this paper. The core of this approach is to decompose a CAD model of complex forging die in geometric features. Technological data and topological relations are aggregated to a geometric feature in order to create machining features. Technological data, such as material, surface roughness and form tolerance are defined during forging process and dies design. These data are used to choose cutting tools and machining strategies. Topological relations define relative positions between the surfaces of the die CAD model. After machining features identification cutting tools and machining strategies currently used in HSM of forging die, are associated to them in order to generate mac...

  9. Study on the isothermal forging process of MB26 magnesium alloy adaptor

    Directory of Open Access Journals (Sweden)

    Xu Wenchen

    2015-01-01

    Full Text Available The isothermal forging process is an effective method to manufacture complex-shaped components of hard-to-work materials, such as magnesium alloys. This study investigates the isothermal forging process of an MB26 magnesium alloy adaptor with three branches. The results show that two-step forging process is appropriate to form the adaptor forging, which not only improves the filling quality but also reduces the forging load compared with one-step forging process. Moreover, the flow line is distributed along the contour of the complex-shaped adaptor forging.

  10. Mechanical properties of forgings depending on the changes in shape and chemical composition of inclusions

    Directory of Open Access Journals (Sweden)

    O. Híreš

    2010-10-01

    Full Text Available The article deals with mechanical properties of forgings used for special technology in cannon barrels production. The forgings are treated by elctroslag remelting technology (ESR to enhance its plastic properties and yield point. Described experiments are focused on mechanical properties and metallurgical quality (microstructure of steels from which are the forgings made. The article includes microstructure photographs and description of inclusions located in examined steels. Experimental results compare forgings treated by ESR and next ones without ESR.

  11. Microstructure Evolution of Multi-Heat Forging and Numerical Simulation for 316LN Steel

    Directory of Open Access Journals (Sweden)

    Duan Xing-Wang

    2014-02-01

    Full Text Available Microstructure evolution has been studied by multi-heat forging experiments and numerical simulation in order to determine the reasonable forging technology of 316 LN steel. The microstructure evolution models were obtained by hot compressive tests and heat treatment tests of 316 LN steels. The one-heat and three-heat upsetting experiments were carried on. Meanwhile, the corresponding numerical simulations were performed. The results show that, the grain uniformity of three-heat upsetting is much better that of one-heat upsetting. The average grain size of three-heat upsetting is smaller than that of one-heat upsetting. So, the forging technology of multi-heat and little deformation should be adopted for 316 LN steel forging. By comparing experimental average grain sizes with simulated average grain sizes for three-heat upsetting, it is found that the simulated values are in agreement with experimental values, which shows that the numerical simulation can be employed to predict the forging microstructure evolution of 316 LN steel.

  12. Technology of controlling the length of precision roll forgings based on RSM and FEM%基于 RSM 和 FEM 的辊锻件长度控制技术

    Institute of Scientific and Technical Information of China (English)

    周杰; 潘成海; 黎燕; 王元宁

    2014-01-01

    Based on the precision roll forging of one coupler yoke ,the key problems of controlling the length of precision roll forgings were researched firstly with response surface method (RSM ) and fi-nite element method (FEM ) .First of all ,in order to meet the appropriate length of roll forgings and reduce the maximum torque of roller ,the second-order analysis model combined RSM and FEM was established in FORGE3 program ,and the influences of roller clearance ,friction factor ,roller speed and billet temperature on the length of roll forgings and the maximum torque of roller were studied . Secondly ,the roll forging was simulated with optimized process parameters ,the principle of debug-ging the length of roll forgings was firstly presented ,the roll forging dies were redesigned using the principle and point anti-tracking technology ,and the lengths of designed ,simulated and produced roll forgings and the power dissipation and distribution in one roll process were analyzed .The contrastive results of optimized simulation and products indicate that using RSM and FEM can accurately and ef-fectively grasp the technology of controlling the length of precision roll forgings .%以某钩尾框精密辊锻工艺为研究对象,首次应用响应面法(RSM )和有限元数值模拟法(FEM )对精密辊锻件的长度控制问题进行了研究。首先以满足辊锻件长度和降低轧辊最大扭矩为目标,采用FORGE3有限元软件建立了RSM与FEM相结合的二阶分析模型,研究了轧辊间隙、摩擦因子、轧辊转速和坯料温度对辊锻件的长度和轧辊最大扭矩的显著性和影响规律;其次采用优化后的工艺参数对该辊锻工艺进行了再模拟,提出了辊锻件长度的调试原则,利用该原则和点的反追踪技术对辊锻模具进行了再设计,同时分析了设计、模拟和生产辊锻件的长度和辊锻过程的功率耗散和分布。研究结果表明:应用RSM和FEM 可准确有效地

  13. 3D 打印技术在大型铸锻件领域应用的可行性分析%Feasibility Analysis of 3 D Print Technology Applied in Heavy Casting and Forging

    Institute of Scientific and Technical Information of China (English)

    门正兴; 李其; 郑旭; 徐文金; 杜青泉

    2015-01-01

    根据目前3D打印技术在我国大型铸锻件行业的发展现状,对3D打印在大型铸锻件领域的发展方向进行了预测。分析了金属和非金属3D打印技术在各自领域应用的优点和存在的问题。%In accordance with the developing status of 3D print technology in the field of current heavy casting and forging industry in China, the development direction of 3D print technology in heavy casting and forging has been fore-casted.Meanwhile, the advantage and existed problems of 3D print technology for metal and non-metal applied in re-spective field have been analyzed.

  14. E-health technologies show promise in developing countries.

    Science.gov (United States)

    Blaya, Joaquin A; Fraser, Hamish S F; Holt, Brian

    2010-02-01

    Is there any evidence that e-health-using information technology to manage patient care-can have a positive impact in developing countries? Our systematic review of evaluations of e-health implementations in developing countries found that systems that improve communication between institutions, assist in ordering and managing medications, and help monitor and detect patients who might abandon care show promise. Evaluations of personal digital assistants and mobile devices convincingly demonstrate that such devices can be very effective in improving data collection time and quality. Donors and funders should require and sponsor outside evaluations to ensure that future e-health investments are well-targeted.

  15. Filling Rules of Bevel Gears in the Closed-die Cold Forging

    Institute of Scientific and Technical Information of China (English)

    Huamin LIU; Liangju HUANG; Shenhua YANG; Shihong ZHANG

    2005-01-01

    The closed-died cold forging technology of the bevel gears used in Jada car was investigated. With the analysis of the strain field and velocity field of the plastic deformation and the endured forces of the dies, the filling rules forthe metal were analyzed by the elastic-plastic finite element method (FEM). The results show that there is a great difference among closed-die cold forging, extrusion and forging, as far as the metal flowing is concerned. The outer addendum cannot be filled completely in the closed-die cold forging of the bevel gears, and the round angle will be formed. But it does not influence the application of the bevel gears. At the beginning, the rigid area is formed in the cavity of the lower die. And then it will move upwards to supply the metal for the gear filling. For the closed-die cold forging of the bevel gears, the force acting on the upper die and the lower die is significantly different.

  16. Study of Precision Forging Process Technology and Experiment on New Synchronizing Ring of Heavy-duty Truck%重型汽车新型同步环精锻成形工艺分析与试验研究

    Institute of Scientific and Technical Information of China (English)

    陈洁; 郑吉超

    2011-01-01

    With the development of auto manufacturing technology, the forging process technology of synchronous ring, as an im portant component of automobile manual transmission, is also being received attention. Forging mechanism is very complicated, and numerical simulation is the most effective method for analyzing the plastic formation process at present. The forging process of the new synchronizer ring of heavy-duty truck was introduced, and the application of precision forming process in production was described. The process of forging was simulated by means of finite element numerical simulation, and the forging behavior of the stuff during process of forging test was simulated. Meanwhile the faults possibly occurred during the forming like folding and crack were predicted. The results indicate that the simulation results are in conformity with engineering practice. On the base that synchronizer ring are well formed under optimized parameter, material utilization ratio is improved and cost of the products is reduced.%随着汽车制造技术的发展,作为汽车手动变速器关键零部件之一的同步环的锻造工艺也受到重视.锻造成形机理非常复杂,数值模拟是目前塑性成形分析中最有效的方法.介绍重型汽车新型同步环的锻造工艺,阐述精密成形工艺在生产中的运用,并对锻造成形过程进行了有限元数值模拟,模拟锻造成形过程中坯料的变形行为,同时对成形过程中的缺陷如折叠、裂纹进行预测.结果表明:模拟结果与实际生产相符.利用优化的参数来保证同步环的成形质量,可以有效地提高材料利用率,降低产品生产成本.

  17. Effective Technology Integration Shows New Frontiers in Education

    Science.gov (United States)

    Paoletti, Franco; Carlucci, Lisa Marie

    2007-11-01

    In this ever-changing world, technology is affecting how people view learning and the overall educational process. For an educator, the successful implementation of technology can be one of the most effective tools in the classroom. The introduction of virtual simulations of real life situations into what was once considered a teacher-centered classroom, allows the educator to meet the complex differentiated needs of a multi-faced student population. In this modified classroom, the focus naturally shifts on the students and their interaction with the rest of the class and beyond. Effective integration of technology literally opens a window onto the outside world providing students with increased motivation and with the necessary expertise to enter the workforce or successfully pursue higher education. This work analyzes the impact of technology, the methodologies currently in use, advantages and disadvantages, providing examples on how to successfully implement effective programs under budgetary constraints.

  18. Examples on cold forged aluminium components in automotive industry

    DEFF Research Database (Denmark)

    Bay, Niels; Kolsgaard, A.

    2000-01-01

    The present paper describes the possibilites of applying cold forging for manufacturing of light weight components in aluminium. A short description of the basic cold forming processes forms the basis for describing the great variety in design of cold forged components. Examples are mainly taken ...... from automotive industry but in a few cases also from other industrial sectors to show the possibilities....

  19. Italian high technology shows its wares at CERN

    CERN Multimedia

    Maximilien Brice

    2005-01-01

    Italian industry held an exhibition at CERN on 14-17 November with 26 firms displaying innovative technological developments. In particular it featured categories such as mechanics, high-vacuum technologies, electronics for detectors, and electric and civil engineering. The exhibition was inaugurated in the presence of Guido Possa, vice-minister for education, universities and research. The event was organized by Sandro Centro, INFN researcher and Industrial Liaison Officer at CERN, along with Federico Ferrini, scientific officer for International Organizations of Geneva and the Italian Chamber of Commerce in Switzerland

  20. Italian high technology shows its wares at CERN

    CERN Multimedia

    Maximilien Brice

    2005-01-01

    Italian industry held an exhibition at CERN on 14-17 November with 26 firms displaying innovative technological developments.The exhibition was inaugurated in the presence of Guido Possa, vice-minister for education, universities and research. The event was organized by Sandro Centro, INFN researcher and Industrial Liaison Officer at CERN.

  1. The new forging process of a wheel hub drop forging

    OpenAIRE

    A. Gontarz

    2006-01-01

    Purpose: The main purpose of the research was working out a new flashless forming process of wheel hubforging in three-slide forging press (TSFP). It was assumed that the new process would be more effective thanthe forging processes applied in typical forging machines.Design/methodology/approach: The designing of the new process was based on the simulation by finiteelement method with the assumption of 3D state of strain. Calculations were made mainly for the analysis of thematerial flow kine...

  2. Kinematics at the Main Mechanism of a Railbound Forging Manipulator

    Directory of Open Access Journals (Sweden)

    Florian Ion Tiberiu Petrescu

    2015-09-01

    Full Text Available Normal 0 false false false EN-US X-NONE X-NONE MicrosoftInternetExplorer4 Heavy payload forging manipulators are mainly characterized by large load output and large capacitive load input. The relationship between outputs and inputs will greatly influence the control and the reliability. Forging manipulators have become more prevalent in the industry today. They are used to manipulate objects to be forged. The most common forging manipulators are moving on a railway to have a greater precision and stability. They have been called the railbound forging manipulators. In this paper we analyze the general kinematics of the main mechanism from a such manipulator. Kinematic scheme shows a typical forging manipulator, with the basic motions in operation process: walking, motion of the tong and buffering. The lifting mechanism consists of several parts including linkages, hydraulic drives and motion pairs. The principle of type design from the viewpoints of the relationship between output characteristics and actuator inputs is discussed. An idea of establishing the incidence relationship between output characteristics and actuator inputs is proposed. These novel forging manipulators which satisfy certain functional requirements provide an effective help for the design of forging manipulators.

  3. Development of knowledge-based system for die forging process and tool design%基于知识的模锻工艺与模具设计系统开发

    Institute of Scientific and Technical Information of China (English)

    李世龙; 庄新村; 黄少东; 刘川林; 赵震; 陈军

    2012-01-01

    "Hot forging + machining" is an effective way to manufacture spiral bevel gear. The final product's performance depends on the quality of hot forging. The finite element software Deform-3D was used to simulate the hot forging process of spiral bevel driven gear blank. The metal flow law of forging process was studied. The results show that the stress and strain are great and the temperature is high in the ladder place because of the metal flows difficultly in the ladder place. The flow of metal can be better by improving die parameters. The relationship between initial forging temperature and forging energy consumption was studied. The results show that the forging energy consumption changes a little when the initial forging temperature is different The numerical simulation on forging technology can be applied to improve die patameters and forging process parameters.%模锻工艺与模具设计是一个经验积累和知识集成的过程.为实现优化设计的目标,利用知识工程的理论,综合开放性知识库、知识管理系统以及基于知识逻辑推理技术的支持,以Unigraphics NX为开发平台,采用混合开发模式,建立基于知识的模锻设计系统.从而有效地利用已有的知识和经验,提高设计过程的自动化程度和效率,扩展系统的应用范围与稳定性.

  4. Effect of key factors on cold orbital forging of a spur bevel gear

    Institute of Scientific and Technical Information of China (English)

    庄武豪; 董丽颖

    2016-01-01

    Cold orbital forging is an advanced spur bevel gear forming technology. Generally, the spur bevel gear in the cold orbital forging process is formed by two steps: the preforming step and the final step. Due to the great importance of the final step to gear forming and its complication with interactive factors, this work aims at examining the influence of key factors on the final step in cold orbital forging of a spur bevel gear. Using the finite element (FE) method and control variate method, the influence rules of four key factors, rotation velocity of the upper tool,n, feeding velocity of the lower tool,v, tilted angle of the upper tool,γ, friction factor between the tools and the billet,m, on the geometry and the deformation inhomogeneity of the cold orbital forged gear are thoroughly clarified. The research results show that the flash becomes more homogeneous with increasingv, increasingm, decreasing n or decreasingγ. And the deformation of the gear becomes more homogeneous with increasingv, decreasingn or decreasingγ. Finally, a corresponding experiment is conducted, which verifies the accuracy of FE simulation conclusions.

  5. Medium carbon vanadium micro alloyed steels for drop forging

    Energy Technology Data Exchange (ETDEWEB)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1992-12-31

    Growing competitiveness of alternative manufacturing routes requires cost minimization in the production of drop forged components. The authors analyse the potential of medium carbon, vanadium microalloyed steels for drop forging. Laboratory and industrial experiments have been carried out emphasizing deformation and temperature cycles, strain rates and dwell times showing a typical processing path, associated mechanical properties and corresponding microstructures. The steels the required levels of mechanical properties on cooling after forging, eliminating subsequent heat treatment. The machinability of V-microalloyed steels is also improved when compared with plain medium carbon steels. (author) 17 refs., 19 figs., 5 tabs.

  6. The new forging process of a wheel hub drop forging

    Directory of Open Access Journals (Sweden)

    A. Gontarz

    2006-08-01

    Full Text Available Purpose: The main purpose of the research was working out a new flashless forming process of wheel hubforging in three-slide forging press (TSFP. It was assumed that the new process would be more effective thanthe forging processes applied in typical forging machines.Design/methodology/approach: The designing of the new process was based on the simulation by finiteelement method with the assumption of 3D state of strain. Calculations were made mainly for the analysis of thematerial flow kinematics and the process loads parameters. Experimental research were also made determiningthe dependency of clamping load in the function of forming load. On the basis of the analysis, the formingprocess of a wheel hub drop forging on the TSFP was worked out.Findings: The results of research confirmed the possibility of flashless forming process of wheel hub forgingin TSFP with axial cavities. The main parameters limiting the forming processes of wheel hub forgings are:permissible upsetting ratio and reciprocal relation of forming and clamping forces.Research limitations/implications: The further research within the range of determining force parameters fordifferent types of material and schemata of forming in TSFP were considered as purposeful. The works dealingwith analysis of forming processes of different types of products in order to classify drop forgings possible toform in this press will be examined.Practical implications: The comparison of the new forming process with the forging process on hammershowed majority of advantages which include: decrease of time and energy, decrease of drop forging weight andmachining, decrease of material consumption.Originality/value: The new process of wheel hub forging forming with axial cavities was worked out. Theparameters important during designing of forming processes in TSFP were provided. The relations betweenforces of forming tools were also determined.

  7. Computer Οptimization of Geometric Form of Tool and Preform for Closed-die Forging of Compressor Blade Simulator

    Directory of Open Access Journals (Sweden)

    A. V. Botkin

    2014-07-01

    Full Text Available Using the software package DEFORM 3D when developing technology of isothermal forging workpiece blades it is possible to reduce the pre-production time, to improve the quality of forgings and increase lifetime of forging dies. Computer modeling allows to predict the formation of such defects during forging as notches and wrinkles, underfilling of die impression, to estimate tool loads. Preform shape and angular position of the blade simulator were optimized in order to minimize the lateral forces generated during the forging operation.

  8. Modelling of defects in ingot forging

    DEFF Research Database (Denmark)

    Christiansen, Peter

    experimentally by utilizing downscaled lead model ingots (billets) being compressed by a tool with different lower die angles. Centreline defects, occurring due to the ingot casting processes, are modelled by drilling holes through the centreline of the cast billets. The experiments showed a marked influence...... are in closer agreement with the general understanding of the ingot forging process. Therefore porous metal plasticity should not be used solely when evaluating the soundness of the final, forged ingot based on FEM simulations. Based on an analysis of forming fracture limit diagrams combined with uncoupled...... ductile damage criteria, it is found that the normalized Cockcroft & Latham criterion is most suited for modelling damage in bulk metal forming, if the forming fracture limit diagram can be described by a straight line having a slope of -1/2. A damage criterion independent of slope is presented. Often...

  9. Numerical simulation on forging process of TC4 alloy mounting parts

    Institute of Scientific and Technical Information of China (English)

    L(U) Cheng; ZHANG Li-wen

    2006-01-01

    In order to eliminate forging defects appearing in production, based on the rigid-viscoplastic FEM principle, the DEFORM3D software package was employed to simulate the forming process of TC4 alloy mounting part and to optimize the process parameters. In this simulation, the temperature dependency of the thermal and mechanical properties of material was considered. Based on the simulation, the metal flow and thermomechanical field variables such as stress and damage are obtained.The simulation results show that the forging defects are caused by improper die dimension and the optimized die dimension was proposed. To verify the validity of simulation results, forging experiments were also carried out in a forging plant. The forging experiments show that the optimized die dimension can ensure the quality of forging part, and it can provide reference to improve and optimize die design process.

  10. Research on Integrated Casting and Forging Process of Aluminum Automobile Wheel

    Directory of Open Access Journals (Sweden)

    Qi Zhang

    2014-07-01

    Full Text Available Integrated casting and forging process (ICFP is a new manufacturing method combining the advantages of both casting and forging. Aluminum structure parts, such as aluminum alloy automobile wheel, with complex shape and excellent mechanical properties can be produced by this process. The effects of different process parameters on the ICFP of the automobile wheel were simulated by Forge software. Microstructure of forging region and the nonforging region were studied by experiment. The results show that die temperature, static pressure of the injection piston, forging speed, and material flow have significant influences on the process. Compared with nonforging region, the microstructure of forging region becomes finer, more uniform, and denser. Meanwhile, the casting defects can be removed and mechanical properties improved.

  11. Mechanism of Annealing Softening of Rolled or Forged Tool Steel

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    In order to reduce hardness of rolled or forged steels after annealing and improve processability, the diameter and dispersity of carbides were measured by SEM and quantitative metallography. The microstructure of annealed steel was analyzed by TEM. The effects of the factors such as solute atoms, carbides, grain boundary and interphase boundary were studied. The mechanism of annealing softening of steels was analyzed on the examples of steels H13, S5, S7, X45CrNiMo4, which are treated with new technology. The results showed that the softening of H13, S7, S5 is easier obtained by isothermal or slow cooling annealing from slightly below A1, but hardness of X45CrNiMo4 after annealing is reduced effectively by obtaining coarse lamellar pearlite. Economic results can be obtained from good processability.

  12. Fractography analysis of tool samples used for cold forging

    DEFF Research Database (Denmark)

    Dahl, K.V.

    2002-01-01

    Three fractured tool dies used for industrial cold forging have been investigated using light optical microscopy and scanning electron microscopy. Two of the specimens were produced using the traditional Böhler P/M steel grade s790, while the lastspecimen was a third generation P/M steel produced...... using new technology developed by Böhler. All three steels have the same nominal composition of alloying elements. The failure in both types of material occurs as a crack formation at a notch inside ofthe tool. Generally the cold forging dies constructed in third generation steels have a longer lifetime...

  13. Powder Metallurgy Forged Gear Development

    Science.gov (United States)

    1985-03-01

    Unclassified) 12. PERSONAL AUTHOR(S) D. H. Ro, B. L. Ferguson, S. Pillay, D. T. Ostberg 13a. TYPE OF REPORT 13b. TIME COVERED 14. DATE OF REPORT (Year, Month...Method Water Atomized SelecCion -Initial Alloy Distribution Prealloyed -Particle Size Distribution -100 Mesh kForging Quality) Uxmtpaction -Lubricant Zinc

  14. Winter Weather at Valley Forge 1777-1778: A Lesson in Climatic Reconstruction.

    Science.gov (United States)

    Ansley, Mary Jane; Pritchard, Sandra F.

    1987-01-01

    Notes that the story of George Washington's encampment at Valley Forge is seldom told without reference to the bitter cold winter Washington and his troops endured. Shows how to use historical reports of weather information to allow students to judge for themselves whether the winter at Valley Forge then was harsher than winters in the same area…

  15. Closed Die Hammer Forging of Inconel 718

    Directory of Open Access Journals (Sweden)

    S. Chenna Krishna

    2014-01-01

    Full Text Available A method for the production of Inconel 718 (IN-718 hemispherical domes by closed die hammer forging is proposed. Different combination of operations employed for production are as follows: (i preforging + final forging + air cooling, (ii preforging + final forging + controlled cooling, (iii direct forging + controlled cooling, and (iv direct forging + air cooling. Last three combinations yielded a crack free hemispherical dome. The forged hemispherical domes were solution annealed at 980°C for 1 h and air cooled. The grain size of the domes at all locations was finer than ASTM No 4. Mechanical properties of the forged dome in solution treated and aged condition (STA were better than feedstock used.

  16. Forces at the Main Mechanism of a Railbound Forging Manipulator

    Directory of Open Access Journals (Sweden)

    Florian Ion Tiberiu Petrescu

    2015-12-01

    Full Text Available Forging manipulators have become more prevalent in the industry today. They are used to manipulate objects to be forged. The most common forging manipulators are moving on a railway to have a greater precision and stability. They have been called the railbound forging manipulators. In this paper we determine the driving forces of the main mechanism from such manipulator. Forces diagram shows a typical forging manipulator, with the basic motions in operation process: walking, motion of the tong and buffering. The lifting mechanism consists of several parts including linkages, hydraulic drives and motion pairs. Hydraulic drives are with the lifting hydraulic cylinder, the buffer hydraulic cylinder and the leaning hydraulic cylinder, which are individually denoted by c1, c2 and c3. In this work considering that the kinematics is being solved it determines the forces of the mechanism. In the first place shall be calculated all external forces from the mechanism (The inertia forces, gravitational forces and the force of the weight of the cast part. Is then calculated all the forces from couplers. 

  17. Defect analysis of complex-shape aluminum alloy forging

    Institute of Scientific and Technical Information of China (English)

    SHAN De-bin; ZHANG Yan-qiu; WANG Yong; XU Fu-chang; XU Wen-chen; L(U) Yan

    2006-01-01

    The isothermal precision forging was applied for the purpose of forming aluminum alloy with complex shape. The complexity of forging is easy to lead to the occurrence of the defects, such as underfilling, folding, metal flow lines disturbance and fibre breaking. The reasons for the defects were analyzed on the basis of experiments and finite element method(FEM). The results show that the size of flash gutter bridge, the lubricating condition and the deformation process are the main factors influencing the filling qualities of complex-shape aluminum alloy forging. The folding defect is mainly caused by different velocities of filling cavities, fast flow of much metal in one direction and confluence of two or multi metal strands. Improper metal distribution in different regions can cause the flow lines disturbance and fast metal flow in one direction is also a cause of the flow lines disturbance According to the reasons, some measures were taken to improve the quality of the forged parts. These studies can contribute to offering some experiences in making process project and optimizing the process parameters for forging complex-shape aviation products.

  18. Design of Heat Treatment Technology of GGr1 5 Steel after Forging%GGr15钢的锻后热处理方案设计

    Institute of Scientific and Technical Information of China (English)

    周波

    2014-01-01

    介绍了锻造后GGr15钢的一套完整热处理工艺方案,其工艺过程为:1)预先热处理,780℃球化退火0.5 h,炉冷至659℃后出炉空冷,710℃等温退火710℃,保温2 h,空冷;2)最终热处理,840℃淬火0.5 h,出炉,机油冷却,油温30~60℃,150℃回火2 h,空冷,120℃补充回火3 h,空冷。对热处理后试验用钢的硬度以及显微组织进行分析可知,其硬度>63 HRC,达到了使用要求。%The paper introduced a set of heat treatment process on the structure and hardness of GGr1 5 steel after forg-ing.The process is that first pre-heat treating including sorbide heat treatment process in air-cooling solution treatment on 780 ℃ for 0.5 h after cooling for 659 ℃,isothermal anneal in air-cooling solution treatment on 710 ℃ for 2 h.,and then e-ventually treating including quenching about oil-cooling(oil temperature is 30~60 ℃)solution on 840 ℃ for 0.5 h aged con-dition.tempering in air-cooling solution treatment on 150 ℃ for 2h,at last,additional tempering is air-cooling solution treatment on 120℃ for 3 h.The hardness of stainless steels was markedly increased after heat treatment process .The hard-ness of the GGr15 bearing steel reached above 63 HRC,which met the requirements of usage.

  19. Influence of the milling strategy on the durability of forging tools

    OpenAIRE

    Ficko, Mirko; Balič, Jože; Gotlih, Karl; Pahole, Ivo; Studenčnik, Dejan

    2015-01-01

    The quality of a tool's surface has a direct influence on the number of well-produced parts. For the machining of an active tool surface, two technological processes are used: electrical discharge machining and high-speed milling. These two processes are used when machining new tools and for the repairing of used forging tools. In both cases, the material has already been thermally treated, so it has to be used for hard milling. Practical experience shows that the milling strategy has a big i...

  20. 电液比例技术在快速锻造液压机中的应用%Application of the Electro-hydraulic Proportional Technology in the Fast Forging Hydraulic Pressing

    Institute of Scientific and Technical Information of China (English)

    郭志伟

    2013-01-01

    Electro-hydraulic proportional control technology after decades of development, has been widely used in various industrial equipment, and has the advantage of insensitive to the transmission medium pollution, strong controllability, higher repeatability precision, so in the fast forging hydraulic pressing, all of the actuator in motion for hydraulic transmission, can fully meet the fast response speed, high positioning accuracy, fast motion frequency requirements.%  电液比例控制技术经过几十年的发展,已广泛应用各行业的工业设备中,具有对传动介质污染不敏感、可控性强、重复精度高等优点,此目前快速锻造液压机中所有执行机构的运动均为液压传动,能够充分满足其响应速度快、定位精度高、运动频率快的要求。

  1. The prediction of the evolution of grain size of land-gear forging during the die-forging process

    Directory of Open Access Journals (Sweden)

    Lin Gao

    2015-01-01

    Full Text Available The land-gear forgings are the most important structure parts, made of high strength steel 300M. Because of the bad service environment, the microstructure and performance of the part are very strict requirements. In this article the evolution of grain size during the die-forging process is predicted, the volume fraction of dynamic recrystallization, grain refinement and development of grain size in-homogeneity, and the affection of billet shape on the grain size distribution are analyzed. The simulated results show that the grain size differences on the different billet positions are very large at the deformation beginning. But in final forging stage, the difference of the average grain size is smaller. At some center zones of the part the maximum difference of grain size is bigger than 100 μm.

  2. 苗族银饰锻制技艺的旅游价值与开发--兼论湘西非物质文化遗产保护%The Tourism Value and Exploitation of Miao Silven Forging Technology-View on Xiangxi Intangible Cultural Heritage Protection

    Institute of Scientific and Technical Information of China (English)

    吴永江

    2014-01-01

    苗族银饰锻制技艺是湘西非物质文化遗产在传统手工技艺方面的典型代表,具有文化历史、审美、经济等方面的旅游开发价值。文章在分析苗族银饰锻制技艺非物质文化遗产传承、保护和旅游开发现状的基础上,运用实地调研所获取的资料及相关文献,提出了建立苗族银饰锻制技艺资源库、培养传承人、构建认证机制、开发多样性旅游产品、创新营销手段等旅游开发对策,以期能够使苗族银饰锻制技艺非物质文化遗产得到更好的保护与旅游开发利用。%Miao silver forging technology is a typical representative of Xiangxi intangible cultural heritage in the traditional manual techniques, with tourism development of cultural history, aesthetic, economic and other aspects of the value. Based on the analysis of Miao silver forging technology of non cultural heritage, protection and tourism development of material, using field survey to obtain data and related literature, proposed the establishment of Miao silver forging technology resource, culture heritage, construction of authentication mechanism, develop diversified tourism products, the innovation of marketing of tourism the development of Countermeasures, with a view to enable the Miao silver forging skills of the intangible cultural heritage better protection and tourism development and utilization.

  3. An Analysis Of The Industrial Forging Process Of Flange In Order To Reduce The Weight Of The Input Material

    Directory of Open Access Journals (Sweden)

    Gronostajski Z.

    2015-06-01

    Full Text Available This paper presents an analysis of the industrial process of hot forging a flange. The authors developed several thermomechanical models of the forging process for which they carried out computer simulations using the MSC.Marc 2013 software. In the Jawor Forge flanges with a neck are manufactured by hot forging in crank presses with a maximum load of 25 MN. The input material, in the form of a square bar, is heated up to a temperature of 1150°C and then formed in three operations: upsetting, preliminary die forging and finishing die forging. The main aim of the studies and the numerical analyses, in which the geometry of the tools would be modified, was to maximally reduce the amount of the input material taking into account the capabilities of the Jawor Forge, and consequently to significantly reduce the production costs. Besides the Forge’s equipment resources, the main constraint for modifications was the flange-with-neck forging standard which explicitely defines the tolerances for this element. The studies, which included numerical modelling, infrared measurements and technological tests, consisted in changing the geometry of the tools and that of the forging preform. As a result, the optimum direction for modifications aimed at reducing the mass of the input material was determined. The best of the solutions, making it possible to produce a correct forging in the Jawor Forge operating conditions, were adopted whereby the weight of the preform was reduced by 6.11%. Currently research is underway aimed at the application of the proposed and verified modifications to other flange forgings.

  4. Developments of New Lubricants for Cold Forging of Stainless Steel

    DEFF Research Database (Denmark)

    Steenberg, Thomas; Christensen, Erik; Olesen, P.

    1997-01-01

    Two new lubricant systems for cold forging of stainless steel have been developed. The main component of these systems are FeCl3 and ZnCa2(PO4)2, respectively. Both lubricant systems have been tested using a backward extrusion test. The results show excellent lubricating properties with respect...

  5. Parallelisation of seismic algorithms using PVM and FORGE

    NARCIS (Netherlands)

    Wedemeijer, H.; Cox, H.L.H.; Verschuur, D.J.; Ritsema, I.L.

    1996-01-01

    The processing of seismic data, for the imaging of the earth's subsurface, is pushing current computational possibilities to the limit. In this paper results are presented obtained by optimisation and parallelisation of two innovative seismic algorithms with the use of PVM and FORGE. It shows that w

  6. strength and ductility of forged 1200 aluminum alloy reinforced with ...

    African Journals Online (AJOL)

    eobe

    Results show that forged composites with 106μm had a tensile strength .... W. Ag. Sn. Co. % Composition 0.243 0.004 0.005 0.08 0.01. Element. Ni. Cr. Mo. % Composition .... parameters on the porosity content in Al(Mg)-Al2O3 cast particulate ...

  7. Experimental research on showing automatic disappearance pen handwriting based on spectral imaging technology

    Science.gov (United States)

    Su, Yi; Xu, Lei; Liu, Ningning; Huang, Wei; Xu, Xiaojing

    2016-10-01

    Purpose to find an efficient, non-destructive examining method for showing the disappearing words after writing with automatic disappearance pen. Method Using the imaging spectrometer to show the potential disappearance words on paper surface according to different properties of reflection absorbed by various substances in different bands. Results the disappeared words by using different disappearance pens to write on the same paper or the same disappearance pen to write on different papers, both can get good show results through the use of the spectral imaging examining methods. Conclusion Spectral imaging technology can show the disappearing words after writing by using the automatic disappearance pen.

  8. Performance Assessment Method for a Forged Fingerprint Detection Algorithm

    Science.gov (United States)

    Shin, Yong Nyuo; Jun, In-Kyung; Kim, Hyun; Shin, Woochang

    The threat of invasion of privacy and of the illegal appropriation of information both increase with the expansion of the biometrics service environment to open systems. However, while certificates or smart cards can easily be cancelled and reissued if found to be missing, there is no way to recover the unique biometric information of an individual following a security breach. With the recognition that this threat factor may disrupt the large-scale civil service operations approaching implementation, such as electronic ID cards and e-Government systems, many agencies and vendors around the world continue to develop forged fingerprint detection technology, but no objective performance assessment method has, to date, been reported. Therefore, in this paper, we propose a methodology designed to evaluate the objective performance of the forged fingerprint detection technology that is currently attracting a great deal of attention.

  9. 80MN双柱式预应力结构快速锻造液压机的设计研发%Design and development of 80 MN double columns high speed forging hydraulic press in pre-stress structure

    Institute of Scientific and Technical Information of China (English)

    张亦工; 陈峰

    2011-01-01

    The technical characteristics and design methods of 8O MN double columns high speed forging hydraulic press in pre-stress structure which is driven directly by pump have been introduced. The innovations in structure, drive mode, and control technology for large open-die forging hydraulic press have been realized. The application shows that the overall performance parameters of the forging hydraulic press reach the worldwide advanced level.%阐述了80MN油泵直接传动、双柱式预应力结构快速锻造液压机技术特点及设计方法,实现了大型自由锻造液压机结构、传动方式和控制技术的创新.工程应用表明,该锻造液压机整机性能指标达到国际先进水平.

  10. How regional museums form a museum cluster and forge its identity: Take7 Shanghai Science & Technology Museum as an example

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    At present, there are many cases of museum clusters around the world, such as Smithsonian Insti- tution, the Guggenheim Museums and Foundation, Science Museums Group, National Museum Liverpool and so on. Through the analysis, we found that they form clusters in different ways, but they are for the same pur- pose, which is to provide multiple services for the public from the different cultural environment, and to strengthen the local cultural expression and transmission. Shanghai Science & Technology Museum is a large-scale comprehensive museum which contains three venues: a science and technology museum, a natu- ral history museum and a planetarium. Through learns the experience of the international cases for museum clusters, also explore itself museum cluster road to meet the local cultural environment.

  11. 大盘毛坯在80000kN螺旋压力机生产线上的锻造工艺%Forging technology of big disk-type blank on 80000kN screw press line

    Institute of Scientific and Technical Information of China (English)

    戴东海

    2011-01-01

    介绍了80000kN螺旋压力机生产线的设备配置情况,通过对大盘锻件进行工艺分析提出了锻造工艺方案,设计了终锻模、切边模、热校正模等工装,并对大盘锻件生产流程进行了探讨.%The typical configuration of an 80000kN screw press production line has been introduced. By process analysis of big disk-type forgings, the jigs including finish-forging die, trimming die and hot straightening die have been designed. The production process of the big disk-type forgings has been discussed.

  12. Showing and telling: using tablet technology to engage students in mathematics

    Science.gov (United States)

    Ingram, Naomi; Williamson-Leadley, Sandra; Pratt, Keryn

    2016-03-01

    This paper reports on a qualitative investigation into the use of Show and Tell tablet technology in mathematics classrooms. A Show and Tell application (app) allows the user to capture voice and writing or text in real time. Described here are the perceptions of 11 teachers during and after their exploration into the use of Show and Tell in their primary and secondary classrooms. These perceptions were used to evaluate Show and Tell tablet technology against a framework of student engagement and effective pedagogy. The results of the study indicated that the teachers perceived both the level and the quality of the students' engagement were high. Using Show and Tell apps enabled the teachers to enact effective pedagogy within their classroom practices. Importantly, through the use of Show and Tell recordings, students' thinking became visible to themselves, their teachers and other students in the class. This thinking then formed the basis of robust discussions and negotiation about the mathematical concepts and the strategies the students used to solve problems.

  13. Laser-dispersing of forging tools using AlN-ceramics

    Science.gov (United States)

    Noelke, C.; Luecke, M.; Kaierle, S.; Wesling, V.; Overmeyer, L.

    2014-02-01

    Forging tools for aluminum work pieces show an increased adhesive wear due to cold welding during the forging process. Laser dispersing offers at this point a great potential to fabricate protective layers or tracks with tailored properties that reduce abrasive or adhesive wear at the surface of highly stressed components. Using different process strategies, four metal ceramic compounds applied on two substrate geometries were investigated regarding their structural and mechanical properties and their performance level. The subsequent forging tests have pointed out a positive effect and less adhesive residuals on the laser dispersed tool surface.

  14. Forge, Arquillian, Swarm and Spring Boot: All play and no effort makes Simon a productive boy

    CERN Document Server

    CERN. Geneva

    2017-01-01

    During this live coding session, Simon will shine some light on a range productivity tools that make software development a pleasure rather than a chore. Simon will live code 2 applications; a Java EE application, with JBoss Forge which uses JPA, Bean Validation, REST and Angular. We’ll test this application using Arquillian from within JBoss Forge. We’ll also show how a Java EE microservice can be developed in Forge and run using JBoss Swarm. The second application will be developed on Spring Boot and using JRebel we’ll rapidly develop and run a Spring application. Attendees will learn how to write code productively using tools designed for developers.

  15. Qualitative Research of AZ31 Magnesium Alloy Aircraft Brackets Produced by a New Forging Method

    Directory of Open Access Journals (Sweden)

    Dziubińska A.

    2016-06-01

    Full Text Available The paper reports a selection of numerical and experimental results of a new closed-die forging method for producing AZ31 magnesium alloy aircraft brackets with one rib. The numerical modelling of the new forming process was performed by the finite element method.The distributions of stresses, strains, temperature and forces were examined. The numerical results confirmed that the forgings produced by the new forming method are correct. For this reason, the new forming process was verified experimentally. The experimental results showed good agreement with the numerical results. The produced forgings of AZ31 magnesium alloy aircraft brackets with one rib were then subjected to qualitative tests.

  16. Design and Analysis of a Forging Die for Manufacturing of Multiple Connecting Rods

    Science.gov (United States)

    Megharaj, C. E.; Nagaraj, P. M.; Jeelan Pasha, K.

    2016-09-01

    This paper demonstrates to utilize the hammer capacity by modifying the die design such that forging hammer can manufacture more than one connecting rod in a given forging cycle time. To modify the die design study is carried out to understand the parameters that are required for forging die design. By considering these parameters, forging die is designed using design modelling tool solid edge. This new design now can produce two connecting rods in same capacity hammer. The new design is required to validate by verifying complete filing of metal in die cavities without any defects in it. To verify this, analysis tool DEFORM 3D is used in this project. Before start of validation process it is require to convert 3D generated models in to. STL file format to import the models into the analysis tool DEFORM 3D. After importing these designs they are analysed for material flow into the cavities and energy required to produce two connecting rods in new forging die design. It is found that the forging die design is proper without any defects and also energy graph shows that the forging energy required to produce two connecting rods is within the limit of that hammer capacity. Implementation of this project increases the production of connecting rods by 200% in less than previous cycle time.

  17. Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation

    Science.gov (United States)

    L-Cancelos, R.; Varas, F.; Martín, E.; Viéitez, I.

    2016-03-01

    Although programs have been developed for the design of tools for hot forging, its design is still largely based on the experience of the tool maker. This obliges to build some test matrices and correct their errors to minimize distortions in the forged piece. This phase prior to mass production consumes time and material resources, which makes the final product more expensive. The forging tools are usually constituted by various parts made of different grades of steel, which in turn have different mechanical properties and therefore suffer different degrees of strain. Furthermore, the tools used in the hot forging are exposed to a thermal field that also induces strain or stress based on the degree of confinement of the piece. Therefore, the mechanical behaviour of the assembly is determined by the contact between the different pieces. The numerical simulation allows to analyse different configurations and anticipate possible defects before tool making, thus, reducing the costs of this preliminary phase. In order to improve the dimensional quality of the manufactured parts, the work presented here focuses on the application of a numerical model to a hot forging manufacturing process in order to predict the areas of the forging die subjected to large deformations. The thermo-mechanical model developed and implemented with free software (Code-Aster) includes the strains of thermal origin, strains during forge impact and contact effects. The numerical results are validated with experimental measurements in a tooling set that produces forged crankshafts for the automotive industry. The numerical results show good agreement with the experimental tests. Thereby, a very useful tool for the design of tooling sets for hot forging is achieved.

  18. Effect of Technical Quality of Thermomechanical Die Forging of AA2099 Alloy

    Directory of Open Access Journals (Sweden)

    Łukaszek-Sołek A.

    2014-10-01

    Full Text Available The paper presents the results of investigations of a multicomponent third-generation aluminium alloy, classified as AA2099. The actual forging conditions were determined basing on the assessment of the quality of side surface of specimens subjected to compression in Gleeble 3800 simulator and on flow curves of the alloy, as well as numerical modelling of forging process performed with application of QForm 3D v.7 software. Compression tests were realized at temperatures 400-500 °C, with a strain rate of 0.001-100 s-1, up to a specified constant true strain value of 0.9. Microstructure examination in as-delivered state was performed with application of Leica DM 4000M optical microscope. The obtained results of isothermal deformation of specimens were correlated with the analysis of a characteristic layered pancake-type microstructure. The simulation of die forging of a complex-shape forging (high-current contact tip used in power engineering at the temperature 500 °C, was performed. The shape of a forging makes it possible to fully analyse the influence of thermomechanical process conditions on technical quality of a product. The simulation of forging process showed full correctness of material flow, with no signs of instability. At the same time, the analysis of investigations allowed to prepare and realize the industrial forging trials for a forging of a very complex shape, in a single step, at the temperature 500 °C, with application of thermomechanical treatment. The forging attained high quality of shape and surface. Directional specimens were taken, in order to be subjected to microstructure examination and hardness testing. The data obtained from industrial tests, combined with the results of testing using Gleeble simulator as well as from numerical modelling, make up the guidelines for mechanical processing of AA2099 alloy at the temperatures 470-500 °C.

  19. A Short Study of Large Rotary Forged Cylinders

    Science.gov (United States)

    1979-06-01

    Bottom) 7 Microstructure at mid-wall of reheat treated rotary 25 forged cylinders - Martensite- Bainite 8 Martensitic microstructure of (a) normalized...also was unsatisfactory (Table 2). The microstructure at the mid-wall of both the top and bottom showed evidence of ferrite and bainite (Figs. 1 and...austenitized, and of bainite , showing that the material transformed to austenite had been in- adequately quenched, since martensite is the desired product

  20. FEM Analysis and Experimental Verification of the Integral Forging Process for AP1000 Primary Coolant Pipe

    Science.gov (United States)

    Wang, Shenglong; Yu, Xiaoyi; Yang, Bin; Zhang, Mingxian; Wu, Huanchun

    2016-10-01

    AP1000 primary coolant pipes must be manufactured by integral forging technology according to the designer—Westinghouse Electric Co. The characteristics of these large, special-shaped pipes create nonuniform temperatures, effective stress, and effective strain during shaping of the pipes. This paper presents a three-dimensional finite element simulation (3D FEM) of the integral forging process, and qualitatively evaluates the likelihood of forging defects. By analyzing the evolution histories of the three field variables, we concluded that the initial forging temperature should be strictly controlled within the interval 1123 K to 1423 K (850 °C to 1150 °C) to avoid second-phase precipitation. In the hard deformation zones, small strains do not contribute to recrystallization resulting in coarse grains. Conversely, in the free deformation zone, the large strains can contribute to the dynamic recrystallization, favoring grain refinement and closure of voids. Cracks are likely to appear, however, on the workpiece surface when forging leads to large deformations. Based on the simulation results, an eligible workpiece with good mechanical properties, few macroscopic defects, and favorable grain size has been successfully forged by experiments at an industrial scale, which validates the FEM simulation.

  1. Mechanics and forming theory of liquid metal forging

    Institute of Scientific and Technical Information of China (English)

    罗守靖; 姜巨福; 王迎; 藤东东

    2003-01-01

    On the basis of steel liquid forging and aluminium alloy liquid forging, liquid metal forging was investigated, such as the assembly model, metal plastic flowing, the force-displacement curves, the harmonious equation, calculation of value of altitude deformation and determination of specific pressure of liquid metal forging. On the basis of the theory of metal plastic forming and the characteristics of liquid metal forging, the achievements on the mechanics and forming theory of liquid metal forging were given out by combining the theory and experiments systematically, and an important preparation for establishing liquid metal forging theory was suggested.

  2. Processing and Characterization of Sub-delta Solvus Forged Hemispherical Forgings of Inconel 718

    Science.gov (United States)

    Chenna Krishna, S.; Rao, G. Sudarasana; Singh, Satish Kumar; Narayana Murty, S. V. S.; Venkatanarayana, G.; Jha, Abhay K.; Pant, Bhanu; Venkitakrishnan, P. V.

    2016-12-01

    In this paper, microstructure and mechanical properties of 200 mm diameter Inconel 718 hemispherical domes processed at 1025 °C through closed die hammer forging have been investigated. Microstructure and mechanical properties of the forgings in radial and tangential directions were characterized using optical microscopy, scanning electron microscopy, impact testing, and tensile testing. Grain size of the forgings at three different locations was fine with an average grain size of ASTM No. 8-9. The typical tensile properties of the forgings in solution-treated and aged condition were ultimate tensile strength-1450 MPa, yield strength-1240 MPa, and ductility-25%. The fine grain size achieved in forgings has been attributed to delta phase present at grain boundaries which pinned the grains during forging and prevented grain coarsening.

  3. Numerical analysis of rheological and tribological behavior influence on 16MnCr5 forging fibering

    Science.gov (United States)

    Gavrus, A.; Pintilie, D.; Nedelcu, R.

    2016-10-01

    The present research work is focus on the influence of the rheological constitutive equation and friction law formulation on 16MnCr5 forging fibering. Numerical analysis using FE Forge® and Abaqus code show the importance of the rheological softening terms on the metals fibers morphology and position coordinate. Calibration of friction law and sensitivity of softening parameters corresponding to a Hansel-Spittel rheological equation have been studied.

  4. Establishment of a Process for Creep Forging Aluminum Alloy Weapon Components

    Science.gov (United States)

    1978-04-01

    the important powder particle character- istics are mean particle size and size distribution, dendritic cell size and pattern, internal voids , and...Geometry Forging No. 26 (Fig. 53) showed excellent die filling except for a slight underfill at the tallest rib. Minor cracking also occurred over a small...Much cracking and underfill In rib detal1. 0.2 750 400 1 Some cracking Trimmed weight, 3.0 lb. 0.1 830 150 - Forged

  5. A two-step superplastic forging forming of semi-continuously cast AZ70 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Pan Wang

    2015-03-01

    Full Text Available A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell. In the first step, fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio, upsetting the blanks and subsequent annealing. In the second step, the heat treated preforms were forged into the end products at the superplastic conditions. The end products exhibit high quality surface and satisfied microstructure. Consequently, this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.

  6. 焊接工艺对40CrMnMo小齿轮补焊抗裂性的影响%The Influence of Welding Technology to CrackResistance of Forged Steel 40CrMnMo Pinion Defects Welding Repair

    Institute of Scientific and Technical Information of China (English)

    李家森; 赵宏明

    2014-01-01

    The cracks about forged steel 40CrMnMo pinion was introduced , and the weldability of 40CrMnMo was analyzed . Take defects welding repair of forged steel 40CrMnMo Pinion for example , the connection between the welding technology and the crack resistance was expounded .Pointed out that the welding technology has a direct impact to improve carack resistance , only compiled reasonable welding technology to ensure welding quality .%本文介绍了锻钢40CrMnMo 小齿轮裂纹情况,分析了40CrMnMo 的焊接性,以40CrMnMo小齿轮补焊为例,阐述了焊接工艺与抗裂性的关系。指出焊接工艺对提高抗裂性有直接影响,只有制定合理的焊接工艺才能确保焊接质量。

  7. Fuel cell technology development forges ahead

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ On 11 June, 2006, a bright red sightseeing van attracted much attention at the Xinghai Square in Dalian, a coastal city of northeast China's Liaoning Province. This is no ordinary tour coach, as it is jointly driven by fuel cells (FC) and storage batteries. Acting as its "heart," the FC system could generate electricity not only for driving the mini-coach, but also for re-charging the storage battery system when excess power is yielded.

  8. Forging of FeAl intermetallic compounds

    Energy Technology Data Exchange (ETDEWEB)

    Flores, O.; Juarez, J.; Campillo, B.; Martinez, L. [UNAM, Cuernavaca (Mexico). Lab. de Cuernavaca; Schneibel, J.H. [Oak Ridge National Lab., TN (United States)

    1994-09-01

    Much activity has been concentrated on the development of intermetallic compounds with the aim of improving tensile ductility, fracture toughness and high notch sensitivity in order to develop an attractive combination of properties for high and low temperature applications. This paper reports experience in processing and forging of FeAl intermetallic of B2 type. During the experiments two different temperatures were employed, and the specimens were forged after annealing in air, 10{sup {minus}2} torr vacuum and argon. From the results it was learned that annealing FeAl in argon atmosphere prior to forging resulted in better deformation behavior than for the other two environments. For the higher forging temperature used in the experiments (700C), the as-cast microstructure becomes partially recrystallized.

  9. Metallurgical modelling of superalloy disc isothermal forgings

    Science.gov (United States)

    Evans, R. W.

    1988-08-01

    The metallurgical structure of superalloy aeroengine disc forgings is a complex function of the forging operation parameters and the post forging heat treatment. It is often desirable to obtain certain specific structures in parts of the disc which are, for instance, resistant to crack propagation and this has traditionally been accomplished by means of a series of production trials. This expensive and time consuming procedure can be considerably shortened if the development of microstructure during the forging can be accurately modelled by a suitable computer code. Described here is such a model and its use in the design of isothermal forged components. The model discribed is a fully thermally coupled viscoplasticity finite element algorithm. It treats nodal velocities as the basic unknowns and both the mesh geometry and the various metallurgical structural terms are updated by a single step Euler scheme. Facilities are available for ensuring that surface nodes follow die shapes after impingement, that flow is incompressible and that suitable surface friction forces are applied. Throughout the whole forging process (which may involve the re-meshing of severely distorted elements), the metallurgical history of elements is retained so that the effects of subsequent heat treatments can be assessed.

  10. THE FORMING OF MAGNESIUM ALLOY FORGINGS FOR AIRCRAFT AND AUTOMOTIVE APPLICATIONS

    Directory of Open Access Journals (Sweden)

    Anna Dziubińska

    2016-09-01

    Full Text Available The paper presents the theoretical and technological aspects of forming magnesium alloy parts for aircraft and automotive applications. The main applications of magnesium alloys in the aircraft and automotive industries are discussed. In addition, the forging technology for magnesium alloys is generally described, with a particular emphasis on wrought alloys. A brief outline of the state of the art in the forging of magnesium alloys is given based on a survey of the specialist literature and the results of previous research by the authors.

  11. Development of strategies for saving energy by temperature reduction in warm forging processes

    Science.gov (United States)

    Varela, Sonia; Santos, Maite; Vadillo, Leire; Idoyaga, Zuriñe; Valbuena, Óscar

    2016-10-01

    This paper is associated to the European policy of increasing efficiency in raw material and energy usage. This policy becomes even more important in sectors consuming high amount of resources, like hot forging industry, where material costs sums up to 50% of component price and energy ones are continuously raising. The warm forging shows a clear potential of raw material reduction (near-net-shape components) and also of energy saving (forging temperature under 1000°C). However and due to the increment of the energy costs, new solutions are required by the forging sector in order to reduce the temperature below 900°C. The reported research is based on several approaches to reduce the forging temperature applied to a flanged shaft of the automotive sector as demonstration case. The developed investigations have included several aspects: raw material, process parameters, tools and dies behavior during forging process and also metallographic evaluation of the forged parts. This paper summarizes analysis of the ductility and the admissible forces of the flanged shaft material Ck45 in as-supplied state (as-rolled) and also in two additional heat treated states. Hot compression and tensile tests using a GLEEBLE 3800C Thermo mechanical simulator have been performed pursuing this target. In the same way, a coupled numerical model based on Finite Element Method (FEM) has been developed to predict the material flow, the forging loads and the stresses on the tools at lower temperature with the new heat treatments of the raw material. In order to validate the previous development, experimental trials at 850 °C and 750 °C were carried out in a mechanical press and the results were very promising.

  12. Intelligent Control of a Novel Hydraulic Forging Manipulator

    Directory of Open Access Journals (Sweden)

    J. Wang

    2011-01-01

    Full Text Available The increased demand for large-size forgings has led to developments and innovations of heavy-duty forging manipulators. Besides the huge carrying capacity, some robot features such as force perception, delicacy and flexibility, forging manipulators should also possess. The aim of the work is to develop a heavy-duty forging manipulator with robot features by means of combination of methods in mechanical, hydraulic, and control field. In this paper, through kinematic analysis of a novel forging manipulator, control strategy of the manipulator is proposed considering the function and motion of forging manipulators. Hybrid pressure/position control of hydraulic actuators in forging manipulator is realized. The feasibility of the control method has been verified by the experiments on a real prototype of the novel hydraulic forging manipulator in our institute. The intelligent control of the forging manipulator is performed with programmable logic controller which is suitable for industrial applications.

  13. Analysis Of Potentiometric Methods Used For Crack Detection In Forging Tools

    Science.gov (United States)

    Pilc, Jozef; Drbúl, Mário; Stančeková, Dana; Varga, Daniel; Martinček, Juraj; Kuždák, Viktor

    2015-12-01

    Increased use of forging tools in mass production causes their increased wear and creates pressure to design more efficient renovation process. Renovation is complicated because of the identification of cracks expanding from the surface to the core material. Given that the production of forging tools is expensive, caused by the cost of tool steels and the thermo-chemical treatment, it is important to design forging tool with its easy renovation in mind. It is important to choose the right renovation technology, which will be able to restore the instrument to its original state while maintaining financial rentability. Choosing the right technology is difficult because of nitrided and heat-treated surface for high hardness and wear resistance. Article discusses the use of non-destructive method of detecting cracks taking into account the size of the cracks formed during working process.

  14. Microstructural and mechanical evolutions during the forging step of the COBAPRESS, a casting/forging process

    Science.gov (United States)

    Perrier, Frédéric; Desrayaud, Christophe; Bouvier, Véronique

    Aluminum casting/forging processes are used to produce parts for the automotive industry. In this study, we examined the influence of the forging step on the microstructure and the mechanical properties of an A356 aluminum alloy modified with strontium. Firstly, a design of samples which allows us to test mechanically the alloy before and after forging was created. A finite element analysis with the ABAQUS software predicts a maximum of strain in the core of the specimens. Observations with the EBSD technique confirm a more intense sub-structuration of the dendrite cells in this zone. Yield strength, ultimate tensile strength, elongation and fatigue lives were then improved for the casting/forging samples compared to the only cast specimens. The closure of the porosities and the improvement of the surface quality during the forging step enhance also the fatigue resistance of the samples.

  15. Research on forging method of marine long-shaft heaving forging%船用长轴类大锻件锻造工艺方法研究

    Institute of Scientific and Technical Information of China (English)

    夏琴香; 向可; 赵学智; 李一振

    2013-01-01

    船用长轴类大锻件是船舶动力装置的重要组成部分,其质量好坏直接影响船舶的推进特性和正常航行.本文以某船用中间轴为研究对象,对普通平砧锻造法、FM锻造法和上下砧不等宽锻造方法下的压方过程进行了数值模拟,应用数值模拟软件Deform-3D建立了相应的有限元模型,对坯料温度场、应力分布、锻造力和锻造效率进行了分析.结果表明:采用平砧锻造时,锻件的锻造效率最高,所需锻造力小,且表面温度下降最慢;采用FM法锻造时能获得较理想的压应力分布状态.%As the most important components of marine power installation, the quality of the long-axis heavy forgings has a direct influence on the hydrodynamic characteristics and normal voyage of marine. The squaring process of the marine intermediate shaft forged by flat anvil, FM method and the unequal flat anvil was simulated. The finite element model was established based on numerical simulation software Deform-3D, and the temperature field, stress distribution, forging force and forging efficiency were analyzed. The results show that comparing with the FM method and unequal flat anvil forging, when forging by flat anvil, the forming efficiency is the highest, the forging force is the smallest and the deceasing speed of the surface temperature of forging billet is the slowest; when forging by FM method, the ideal compressive stress distribution state can be obtained along the billet cross section.

  16. 2016 Accomplishments. Tritium aging studies on stainless steel. Forging process effects on the fracture toughness properties of tritium-precharged stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-01-01

    Forged austenitic stainless steels are used as the materials of construction for pressure vessels designed to contain tritium at high pressure. These steels are highly resistant to tritium-assisted fracture but their resistance can depend on the details of the forging microstructure. During FY16, the effects of forging strain rate and deformation temperature on the fracture toughness properties of tritium-exposed-and-aged Type 304L stainless steel were studied. Forgings were produced from a single heat of steel using four types of production forging equipment – hydraulic press, mechanical press, screw press, and high-energy-rate forging (HERF). Each machine imparted a different nominal strain rate during the deformation. The objective of the study was to characterize the J-Integral fracture toughness properties as a function of the industrial strain rate and temperature. The second objective was to measure the effects of tritium and decay helium on toughness. Tritium and decay helium effects were measured by thermally precharging the as-forged specimens with tritium gas at 34.5 MPa and 350°C and aging for up to five years at -80°C to build-in decay helium prior to testing. The results of this study show that the fracture toughness properties of the as-forged steels vary with forging strain rate and forging temperature. The effect is largely due to yield strength as the higher-strength forgings had the lower toughness values. For non-charged specimens, fracture toughness properties were improved by forging at 871°C versus 816°C and Screw-Press forgings tended to have lower fracture toughness values than the other forgings. Tritium exposures reduced the fracture toughness values remarkably to fracture toughness values averaging 10-20% of as-forged values. However, forging strain rate and temperature had little or no effect on the fracture toughness after tritium precharging and aging. The result was confirmed by fractography which indicated that fracture modes

  17. Forging of Naval Brass (ASTM B16) - Finite Element Analysis using Ls Dyna

    Science.gov (United States)

    Subha Sankari, T.; Sangavi, S.; Paneerselvam, T.; Venkatraman, R.; Venkatesan, M.

    2016-09-01

    Forging is one of the important manufacturing process in which products like connecting rod, transmission shaft, clutch hubs and gears are produced. Finite element analysis (FEA) in forming techniques is of recent interest for the optimal design and determination of right manufacturing forming process. The data from the numerical results can help in providing the information for selecting the ideal process conditions. Thus aside from experimental values, simulation by the finite element analysis software's such as LS DYNA can be used for the analysis of strain distribution in forging processes. In the present work, Finite element simulation of open die forging of naval brass (ASTM B16) is done at an optimal temperature. An advanced multi physics simulation software package by the Livermore software technology cooperation LSTC - LS DYNA is utilized for the simulation of forging process. For the forging validation, experiment is conducted with a cylindrical billet having height 45 mm and diameter of 40mm. The numerical results are compared with that of experimental results carried out at the same temperature and dimensions for validation. The distribution of strain is analyzed. Energy analysis due to impact load is detailed. The simulation results are found to be in good agreement with the experimental results.

  18. Dynamic Recrystallization Behavior of Microalloyed Forged Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Jin; CHEN Jun; ZHAO Zhen; RUAN Xue-yu

    2008-01-01

    The dynamic recrystallization behavior of microalloyed forged steel was investigated with a compression test in the temperature range of 1 223--1 473 K and a strain rate of 0. 01--5 s-1. Activation energy was calculated to be 305. 9 kJ/mol by regression analysis. Modeling equations were developed to represent the dynamic reerystalliza-tion volume fraction and grain size. Parameters of the modeling equations were determined as a function of the Zener-Hollomon parameter. The developed modeling equation will be combined with finite element modeling to prediet microstructural change during the hot forging processing.

  19. Optimization and Mechanical Accuracy Reliability of a New Type of Forging Manipulator

    Institute of Scientific and Technical Information of China (English)

    CHEN Kang; MA Chunxiang; ZHENG Maoqi; GAO Feng

    2015-01-01

    Researches on forging manipulator have enormous influence on the development of the forging industry and national economy. Clamp device and lifting mechanism are the core parts of forging manipulator, and have been studied for longer time. However, the optimization and mechanical accuracy reliability of them are less analyzed. Based on General Function(GF) set and parallel mechanism theory, proper configuration of 10t forging manipulator is selected firstly. A new type of forging manipulator driven by cylinders is proposed. After solved mechanical analysis of manipulator’s core mechanisms, expressions of force of cylinders are carried out. In order to achieve smaller force afforded by cylinders and better mechanical characteristics, some particular sizes of core mechanisms are optimized intuitively through the combined use of the genetic algorithms(GA) and GUI interface in MATLAB. Comparing with the original mechanisms, optimized clamp saves at least 8 percent efforts and optimized lifting mechanism 20 percent under maximum working condition. Finally, considering the existed manufacture error of components, mechanical accuracy reliability of optimized clamp, lifting mechanism and whole manipulator are demonstrated respectively based on fuzzy reliability theory. Obtained results show that the accuracy reliability of optimized clamp is bigger than 0.991 and that of optimized lifting mechanism is 0.995. To the whole manipulator under maximum working condition, that value exceeds 0.986 4, which means that optimized manipulator has high motion accuracy and is reliable. A new intuitive method is created to optimize forging manipulator sizes efficiently and more practical theory is utilized to analyze mechanical accuracy reliability of forging manipulator precisely.

  20. Forging Collaborative Partnerships: The Waterloo Neighborhood Project.

    Science.gov (United States)

    Gruenewald, Anne

    The Forging Collaborative Partnerships Project in Waterloo, Iowa is a collaborative venture to assist voluntary agencies in developing tools and strategies to strengthen collaborative relationships among public and nonprofit child welfare agencies and other key stakeholders as they adopt a family-focused philosophy. This monograph details how the…

  1. Modelling and Testing of Friction in Forging

    DEFF Research Database (Denmark)

    Bay, Niels

    2007-01-01

    Knowledge about friction is still limited in forging. The theoretical models applied presently for process analysis are not satisfactory compared to the advanced and detailed studies possible to carry out by plastic FEM analyses and more refined models have to be based on experimental testing...

  2. 29 CFR 1910.218 - Forging machines.

    Science.gov (United States)

    2010-07-01

    ... a man to reach the full length of the die without placing his hand or arm between the dies. (vii... specifications or dimensions shown in Table O-11. (2) Hydraulic forging presses. When dies are being changed or maintenance is being performed on the press, the following shall be accomplished: (i) The hydraulic pumps and...

  3. Structural changes of radial forging die surface during service under thermo-mechanical fatigue

    Energy Technology Data Exchange (ETDEWEB)

    Nematzadeh, Fardin [Materials and Energy Research Center, Tehran (Iran, Islamic Republic of); Akbarpour, Mohammad Reza, E-mail: mreza.akbarpour@gmail.com [Materials and Energy Research Center, Tehran (Iran, Islamic Republic of); Kokabi, Amir Hosein; Sadrnezhaad, Seyed Khatiboleslam [Department of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of)

    2009-12-15

    Radial forging is one of the modern open die forging techniques and has a wide application in producing machine parts. During operation at high temperatures, severe temperature change associated with mechanical loads and the resultant wearing of the die surface lead to intense variation in strain on the die surface. Therefore, under this operating condition, thermo-mechanical fatigue (TMF) occurs on the surface of the radial forging die. TMF decreases the life of the die severely. In the present research, different layers were deposited on a 1.2714 steel die by SMAW and GTAW, with a weld wire of UDIMET 520. The microstructure of the radial forging die surface was investigated during welding and service using an optical microscope and scanning electron microscope. The results revealed that, after welding, the structure of the radial forging die surface includes the {gamma} matrix with a homogeneous distribution of fine semi-spherical carbides. The weld structure consisted mostly of columnar dendrites with low grain boundaries. Also, microstructural investigation of the die surface during operation showed that the weld structure of the die surface has remained without any considerable change. Only dendrites were deformed and broken. Moreover, grain boundaries of the dendrites were revealed during service.

  4. Gerber Technology Presented Modern-Day Approach at Texprocess Americas Show

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    At Texprocess Americas show in Atlanta, Georgia, the company took a modern-day approach to expose attendees to severalnew products. Applying the concept of "Bring us your challenge, We can help", the company offered these latest solutions to overcome customers' challenges.

  5. Evaluation of Subsequent Heat Treatment Routes for Near-β Forged TA15 Ti-Alloy

    Directory of Open Access Journals (Sweden)

    Zhichao Sun

    2016-10-01

    Full Text Available TA15 Ti-alloy is widely used to form key load-bearing components in the aerospace field, where excellent service performance is needed. Near-β forging technology provides an attractive way to form these complicated Ti-alloy components but subsequent heat treatment has a great impact on the final microstructure and mechanical properties. Therefore evaluation and determination of the heat treatment route is of particular significance. In this paper, for the near-β forged TA15 alloy, the formation and evolution of microstructures under different subsequent heat treatment routes (annealing, solution and aging, toughening and strengthening were studied and the cooling mode after forging was also considered. Then, the type and characteristics of the obtained microstructures were discussed through quantitative metallographic analysis. The corresponding mechanical properties (tensile, impact toughness, and fracture toughness and effects of microstructural characteristics were investigated. Finally, for a required microstructure and performance a reasonable heat treatment route was recommended. The work is of importance for the application and development of near-β forging technology.

  6. DETERMINATION OF THE OPTIMAL TEMPERING TEMPERATURE IN HARD FACING OF THE FORGING DIES

    Directory of Open Access Journals (Sweden)

    Milan Mutavdžić

    2012-06-01

    Full Text Available Here is analyzed selection of the optimal technology for heat treatment during the reparation of the damaged forging dies. Those tools are manufactured from alloyed tool steels for operation at elevated temperatures. Those steels are prone to self-hardening, so in reparatory hard-facing they must be preheated, additionally heated and tempered. During the tempering, in temperature interval 500-600°C, a secondary increase of hardness and decrease of impact toughness occurs, the so-called reversible tempering brittleness. Here is shown that it can be avoided by application of metallurgical and technological measures. Metallurgical measures assume adequate selection of steels. Since the considered steels are per se prone to tempering brittleness, we conducted experimental investigations to define the technological measures to avoid it. Tests on models were conducted: tempering from different temperatures, slow heating and cooling in still air. Hardness measurements showed that at 520°C, the secondary increase of hardness occurs, with drop of the impact toughness. Additional hard-facing tests included samples tempered at various regimes. Samples were prepared for mechanical and metallographic investigations. Results presented illustrate influence of additional heat treatment on structure, hardness and mechanical properties of the hard-faced layers. This enabled establishing the possibility of avoiding the tempering brittleness through technological measures.

  7. Determination of the optimal tempering temperature in hard facing of the forging dies

    Directory of Open Access Journals (Sweden)

    Milan Mutavdžić

    2012-05-01

    Full Text Available Here is analyzed selection of the optimal technology for heat treatment during the reparation of the damaged forging dies. Those tools are manufactured from alloyed tool steels for operation at elevated temperatures. Those steels are prone to self-hardening, so in reparatory hard-facing they must be preheated, additionally heated and tempered. During the tempering, in temperature interval 500-600°C, a secondary increase of hardness and decrease of impact toughness occurs, the so-called reversible tempering brittleness. Here is shown that it can be avoided by application of metallurgical and technological measures. Metallurgical measures assume adequate selection of steels. Since the considered steels are per se prone to tempering brittleness, we conducted experimental investigations to define the technological measures to avoid it. Tests on models were conducted: tempering from different temperatures, slow heating and cooling in still air. Hardness measurements showed that at 520°C, the secondary increase of hardness occurs, with drop of the impact toughness. Additional hard-facing tests included samples tempered at various regimes. Samples were prepared for mechanical and metallographic investigations. Results presented illustrate influence of additional heat treatment on structure, hardness and mechanical properties of the hard-faced layers. This enabled establishing the possibility of avoiding the tempering brittleness through technological measures. 

  8. Numerical simulation of the dynamic recrystallization behaviour in hot precision forging helical gears

    Directory of Open Access Journals (Sweden)

    Feng Wei

    2015-01-01

    Full Text Available In hot precision forging helical gears, the dynamic recrystallization phenomena will occur, which affect the microstructure of the formed part and in turn decide their mechanical properties. To investigate the effect of deformation temperature on the dynamic recrystallization in hot precision forging helical gears, a three dimensional (3D finite element (FE model was created by coupling the thermo-mechanical model with the microstructure evolution model developed based on the hot compressive experimental data of 20CrMnTiH steel. The hot precision forging process was simulated and the effect laws of the deformation temperature on the microstructure evolution the formed part were investigated. The results show that the dynamic recrystallization volume fraction and the average grain sizes increased with the increasing deformation temperature and the higher deformation temperature is beneficial to dynamic recrystallization and grain refinement.

  9. Application of geometric midline yield criterion to analysis of three-dimensional forging

    Institute of Scientific and Technical Information of China (English)

    ZHAO De-wen; WANG Gen-ji; LIU Xiang-hua; WANG Guo-dong

    2008-01-01

    A kinematically admissible continuous velocity field was proposed for the analysis of three-dimensional forging. The linear yield criterion expressed by geometric midline of error triangle between Tresca and Twin shear stress yield loci on the π-plane, called GM yield criterion for short, was firstly applied to analysis of the velocity field for the forging. The analytical solution of the forging force with the effects of external zone and bulging parameter is obtained by strain rate inner product. Compression tests of pure lead are performed to compare the calculated results with the measured ones. The results show that the calculated total pressures are higher than the measured ones whilst the relative error is no more than 9.5%. It is implied that the velocity field is reasonable and the geometric midline yield criterion is available. The solution is still an upper-bound one.

  10. Design of relief-cavity in closed-precision forging of gears

    Institute of Scientific and Technical Information of China (English)

    左斌; 王宝雨; 李智; 郑明男; 朱小星

    2015-01-01

    To reduce the difficulty of material filling into the top region of tooth in hot precision forging of gears using the alternative die designs, relief-cavity designs in different sizes were performed on the top of die tooth. The influences of the conventional process and relief-cavity designs on corner filling, workpiece stress, die stress, forming load and material utilization were examined. Finite element simulation for tooth forming, die stress and forming load using the four designs was performed. The material utilization was further considered, and the optimal design was determined. The tooth form and forming load in forging trials ensured the validity of FE simulation. Tooth accuracy was inspected by video measuring machine (VMM), which shows the hot forged accuracy achieves the level of rough machining of gear teeth. The effects of friction on mode of metal flow and strain distribution were also discussed.

  11. 论最小锻比%Statement of the Minimum Forging Ratio

    Institute of Scientific and Technical Information of China (English)

    任猛; 钱莉丽; 杜锦; 江盛龙

    2015-01-01

    The forging ratio is just a macro indicator and only shows the shape change of the forging cross section. The determinant parameters such as the anvil width ratio and reduction which influence on the inner deformation will be controlled and the acceptable products will be obtained with minimum forging ratio.%锻比作为一个宏观指标,只代表锻件所经历的截面形状变化。合理控制砧宽比、压下量等对内部变形起决定性作用的参数,可以在小锻比条件下生产合格产品。

  12. The effects of thermomechanical history on the microstructure of a nickel-base superalloy during forging

    Energy Technology Data Exchange (ETDEWEB)

    Gardner, S., E-mail: 485354@swansea.ac.uk [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom); Li, W. [Rolls-Royce plc, PO Box 31, Derby DE24 8BJ (United Kingdom); Coleman, M. [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom); Johnston, R., E-mail: r.johnston@swansea.ac.uk [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom)

    2016-06-21

    The effect of thermo-mechanical history on hot compression behaviour and resulting microstructures of a nickel base superalloy is presented. Hot compression tests were carried out on HAYNES® 282® specimens to varying strains from 0.1 to 0.8. Both single pass and multi-pass tests were completed. 60 min inter-pass times were utilized to accurately replicate industrial forging practices. The effect of dynamic, metadynamic and static recrystallization during inter-pass times on flow stress was investigated. The resulting microstructures were analysed using scanning electron, optical microscopy and EBSD to relate grain size and homogeneity with flow stress data. The study showed a negligible difference between multi-pass and single pass tests for strain increments above 0.2. Therefore, when modelling similar low strain and strain rate forging processes in HAYNES® 282®, previous forging steps can be ignored.

  13. 2014 Accomplishments-Tritium aging studies on stainless steel: Fracture toughness properties of forged stainless steels-Effect of hydrogen, forging strain rate, and forging temperature

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-02-01

    Forged stainless steels are used as the materials of construction for tritium reservoirs. During service, tritium diffuses into the reservoir walls and radioactively decays to helium-3. Tritium and decay helium cause a higher propensity for cracking which could lead to a tritium leak or delayed failure of a tritium reservoir. The factors that affect the tendency for crack formation and propagation include: Environment; steel type and microstructure; and, vessel configuration (geometry, pressure, residual stress). Fracture toughness properties are needed for evaluating the long-term effects of tritium on their structural properties. Until now, these effects have been characterized by measuring the effects of tritium on the tensile and fracture toughness properties of specimens fabricated from experimental forgings in the form of forward-extruded cylinders. A key result of those studies is that the long-term cracking resistance of stainless steels in tritium service depends greatly on the interaction between decay helium and the steels’ forged microstructure. New experimental research programs are underway and are designed to measure tritium and decay helium effects on the cracking properties of stainless steels using actual tritium reservoir forgings instead of the experimental forgings of past programs. The properties measured should be more representative of actual reservoir properties because the microstructure of the specimens tested will be more like that of the tritium reservoirs. The programs are designed to measure the effects of key forging variables on tritium compatibility and include three stainless steels, multiple yield strengths, and four different forging processes. The effects on fracture toughness of hydrogen and crack orientation were measured for type 316L forgings. In addition, hydrogen effects on toughness were measured for Type 304L block forgings having two different yield strengths. Finally, fracture toughness properties of type 304L

  14. Decomposition of forging dies for machining planning

    CERN Document Server

    Tapie, Laurent; Anselmetti, Bernard

    2009-01-01

    This paper will provide a method to decompose forging dies for machining planning in the case of high speed machining finishing operations. This method lies on a machining feature approach model presented in the following paper. The two main decomposition phases, called Basic Machining Features Extraction and Process Planning Generation, are presented. These two decomposition phases integrates machining resources models and expert machining knowledge to provide an outstanding process planning.

  15. Decomposition of forging dies for machining planning

    OpenAIRE

    Tapie, Laurent; Mawussi, Kwamiwi; Anselmetti, Bernard

    2009-01-01

    International audience; This paper will provide a method to decompose forging dies for machining planning in the case of high speed machining finishing operations. This method lies on a machining feature approach model presented in the following paper. The two main decomposition phases, called Basic Machining Features Extraction and Process Planning Generation, are presented. These two decomposition phases integrates machining resources models and expert machining knowledge to provide an outs...

  16. Improvements in the process of boss bar upset forging into a horizontal forging machine with the aim of joint knuckle forging quality improvement

    Science.gov (United States)

    Pankratov, D. L.; Nizamov, R. S.; Kharisov, I. Zh

    2016-06-01

    A new technique for tapered composing transition shaping has been put forward in the process of upset forging with the use of an experimental tool. The results of the upset forging process with the use of a new composing transition has been computer simulated.

  17. A review of advanced manufacturing technology

    Science.gov (United States)

    Broughton, T.

    1981-03-01

    Joining techniques, hot forming technology, forging technology, investment casting, small cooling hole manufacturing, combustor technology, quality assurance, and chip forming machining of gas turbine engine components are discussed. Electron and laser beam welding; laser hard facing techniques; automatic TIG and plasma welding; diffusion brazing of titanium and nickel alloys; heated die forming: blow forming; superplastic forming; fan and compressor blade forging; and wheel and disk forging from powder superalloys are described.

  18. Influence of Forging on Static Pricing Scheme for Priority Services

    Institute of Scientific and Technical Information of China (English)

    LIU Ji-cheng; SHI Bing-xin; YANG Xue-nan; LI Bo

    2005-01-01

    The influence of ISP's ( internet service provider) forging on static pricing scheme for priority services is analyzed. If ISP is honest, besides the price, after users enter the network market, it can't affect the market; if it forges, it can change its utility. The economical analysis proves that forging is possible, when ISP gains more than its loss, ISP will take the action. In response to forging, users may adapt their traffic allocation vectors to maximize their net benefit. If users will submit more traffic or in higher priority service class, ISP gains from the behavior, if users will submit less traffic or even exits the market, ISP 's utility decrease. The market is completely different from before, forging changes the market. Several examples are presented to illustrate the results. At the same time, how the utility function and the willingness to pay affect forging is discussed.

  19. Enhancement of Aluminum Alloy Forgings through Rapid Billet Heating

    Energy Technology Data Exchange (ETDEWEB)

    Kervick, R.; Blue, C. A.; Kadolkar, P. B.; Ando, T.; Lu, H.; Nakazawa, K.; Mayer, H.; Mochnal, G.

    2006-06-01

    Forging is a manufacturing process in which metal is pressed, pounded or squeezed under great pressure and, often, under high strain rates into high-strength parts known as forgings. The process is typically performed hot by preheating the metal to a desired temperature before it is worked. The forging process can create parts that are stronger than those manufactured by any other metal working process. Forgings are almost always used where reliability and human safety are critical. Forgings are normally component parts contained inside assembled items such airplanes, automobiles, tractors, ships, oil drilling equipment, engines missiles, and all kinds of capital equipment Forgings are stronger than castings and surpass them in predictable strength properties, producing superior strength that is assured, part to part.

  20. Decomposition of forging die for high speed machining

    CERN Document Server

    Tapie, Laurent

    2009-01-01

    Today's forging die manufacturing process must be adapted to several evolutions in machining process generation: CAD/CAM models, CAM software solutions and High Speed Machining (HSM). In this context, the adequacy between die shape and HSM process is in the core of machining preparation and process planning approaches. This paper deals with an original approach of machining preparation integrating this adequacy in the main tasks carried out. In this approach, the design of the machining process is based on two levels of decomposition of the geometrical model of a given die with respect to HSM cutting conditions (cutting speed and feed rate) and technological constrains (tool selection, features accessibility). This decomposition assists machining assistant to generate an HSM process. The result of this decomposition is the identification of machining features.

  1. An empirical model for friction in cold forging

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2002-01-01

    With a system of simulative tribology tests for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...... of normal pressure and tool/work piece interface temperature. The model is verified by process testing measuring friction at varying reductions in cold forward rod extrusion. KEY WORDS: empirical friction model, cold forging, simulative friction tests....

  2. Forging Industry-Academic Alliances

    Directory of Open Access Journals (Sweden)

    Joseph M. Woodside

    2014-08-01

    Full Text Available With ever increasing amounts of data, organizations are identifying the importance of Business Intelligence (BI and Analytics for decision making. However in order to realize the full potential of these technologies, organizations require well-trained and educated management and analytic subject matter experts to transform the data and results into actionable information for decisions. In order to meet this demand for analytical talent, a Center for Business Intelligence and Analytics (CBIA housed within the university seeks to develop knowledge and skills vital in the fast changing field of business, through developing the next generation of managers and analysts with skills in decision-making through use of analytical techniques. This presentation provides the strategic framework for the definition and development of a CBIA and framework for joint academic and industry collaboration to develop the next generation of industry experts. The core components including industry demand, alliance objectives including objectives, curriculum and talent requirements, and opportunities.

  3. Numerical modelling of the forging process of rolls for rolling mills

    OpenAIRE

    Charles, J F; Castagne, S.; Zhang, Lihong; Habraken, Anne; Cescotto, Serge

    2000-01-01

    This article presents comparisons of forging processes between two flat tools, between two round tools, and at different forging temperatures. Simulation results help to recover and better understa,d long practice in the forging industry. Peer reviewed

  4. A Technology and Application of ShowModalDialog Popup Window Scraping%一种ShowModalDialog弹出窗口抓取技术及应用

    Institute of Scientific and Technical Information of China (English)

    孙长翔; 陈秀国

    2014-01-01

    ShowModalDialog弹出窗口抓取问题上,介绍了Web数据抓取技术,分析了Web数据抓取的原理,并重点讨论了利用SPY++工具来实现ShowModalDialog弹出窗口中数据的抓取和处理.

  5. DYNAMIC SIMULATION OF MICROSTRUCTURE EVOLUTION DURING HOT FORGING FOR ENGINE STIGMATA

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Incorporated with constitutive relationship established by artificial neural networks (ANN), a coupled theroviscoplastic finite element procedure is developed for predicting the microstructure evolution in the hot forging process, considering the factors such as dynamic recrystallization, static recrystallization and grain growth etc. This software system is applied to predict the distributions of the grain size over the crosssection of stigmata, which is found to be in good agreement with the experimental results. The software can provide a fundament for optimizing technological parameters.

  6. European Community research on forging of magnesium alloys (MagForge): state of affairs

    NARCIS (Netherlands)

    Sillekens, W.H.; Chevaleyre, F.; Gantar, G.

    2009-01-01

    While the interest in wrought magnesium applications is growing, forging of magnesium alloys in Europe and beyond is still restricted to a few specialized companies that operate for niche markets. Technical matters that relate to this are underdeveloped mechanical properties of available feedstock m

  7. European Community research on forging of magnesium alloys (MagForge): state of affairs

    NARCIS (Netherlands)

    Sillekens, W.H.; Chevaleyre, F.; Gantar, G.

    2009-01-01

    While the interest in wrought magnesium applications is growing, forging of magnesium alloys in Europe and beyond is still restricted to a few specialized companies that operate for niche markets. Technical matters that relate to this are underdeveloped mechanical properties of available feedstock

  8. Computer-Aided Design of Manufacturing Chain Based on Closed Die Forging for Hardly Deformable Cu-Based Alloys

    Science.gov (United States)

    Pietrzyk, Maciej; Kuziak, Roman; Pidvysots'kyy, Valeriy; Nowak, Jarosław; Węglarczyk, Stanisław; Drozdowski, Krzysztof

    2013-07-01

    Two copper-based alloys were considered, Cu-1 pct Cr and Cu-0.7 pct Cr-1 pct Si-2 pct Ni. The thermal, electrical, and mechanical properties of these alloys are given in the paper and compared to pure copper and steel. The role of aging and precipitation kinetics in hardening of the alloys is discussed based upon the developed model. Results of plastometric tests performed at various temperatures and various strain rates are presented. The effect of the initial microstructure on the flow stress was investigated. Rheologic models for the alloys were developed. A finite element (FE) model based on the Norton-Hoff visco-plastic flow rule was applied to the simulation of forging of the alloys. Analysis of the die wear for various processes of hot and cold forging is presented as well. A microstructure evolution model was implemented into the FE code, and the microstructure and mechanical properties of final products were predicted. Various variants of the manufacturing cycles were considered. These include different preheating schedules, hot forging, cold forging, and aging. All variants were simulated using the FE method and loads, die filling, tool wear, and mechanical properties of products were predicted. Three variants giving the best combination of forging parameters were selected and industrial trials were performed. The best manufacturing technology for the copper-based alloys is proposed.

  9. Hot Superplastic Powder Forging for Transparent nanocrystalline Ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Cannon, W. Roger

    2006-05-22

    The program explored a completely new, economical method of manufacturing nanocrystalline ceramics, Hot Superplastic Powder Forging (HSPF). The goal of the work was the development of nanocrystalline/low porosity optically transparent zirconia/alumina. The high optical transparency should result from lack of grain boundary scattering since grains will be smaller than one tenth the wavelength of light and from elimination of porosity. An important technological potential for this process is manufacturing of envelopes for high-pressure sodium vapor lamps. The technique for fabricating monolithic nanocrystalline material does not begin with powder whose particle diameter is <100 nm as is commonly done. Instead it begins with powder whose particle diameter is on the order of 10-100 microns but contains nanocrystalline crystallites <<100 nm. Spherical particles are quenched from a melt and heat treated to achieve the desired microstructure. Under a moderate pressure within a die or a mold at temperatures of 1100C to 1300C densification is by plastic flow of superplastic particles. A nanocrystalline microstructure results, though some features are greater than 100nm. It was found, for instance, that in the fully dense Al2O3-ZrO2 eutectic specimens that a bicontinuous microstructure exists containing <100 nm ZrO2 particles in a matrix of Al2O3 grains extending over 1-2 microns. Crystallization, growth, phase development and creep during hot pressing and forging were studied for several compositions and so provided some details on development of polycrystalline microstructure from heating quenched ceramics.

  10. Tribological Investigations of Hard-Faced Layers and Base Materials of Forging Dies with Different Kinds of Lubricants Applied

    Directory of Open Access Journals (Sweden)

    V. Lazić

    2010-12-01

    Full Text Available This paper gives a procedure for choosing the right technology for reparative hard facing of damaged forging dies. Since they are subject to impact loads and cyclic temperature elevations, forging dies should be made of steel that is able to withstand great impact loads, maintain good mechanical properties at elevated temperatures and that is resistant to wear and thermal fatigue. For these reasons, forging dies are made of conditionally weldable alloy tool steels; however it makes hard facing of damaged tools even more difficult. In this paper, wear resistance of base materials, hard-faced layers and heat-affected zones are tribologically investigated when two different lubricants - pure synthetical oil LM 76 and LM 76 with 6% molybdenum disulfide (MoS2 are applied. Tribological investigations have shown that the wear resistance of the hard faced layers is considerably greater than the wear resistance of the base material. However, the base material has better properties concerning friction.

  11. Numerical modeling of axi-symmetrical cold forging process by ``Pseudo Inverse Approach''

    Science.gov (United States)

    Halouani, A.; Li, Y. M.; Abbes, B.; Guo, Y. Q.

    2011-05-01

    The incremental approach is widely used for the forging process modeling, it gives good strain and stress estimation, but it is time consuming. A fast Inverse Approach (IA) has been developed for the axi-symmetric cold forging modeling [1-2]. This approach exploits maximum the knowledge of the final part's shape and the assumptions of proportional loading and simplified tool actions make the IA simulation very fast. The IA is proved very useful for the tool design and optimization because of its rapidity and good strain estimation. However, the assumptions mentioned above cannot provide good stress estimation because of neglecting the loading history. A new approach called "Pseudo Inverse Approach" (PIA) was proposed by Batoz, Guo et al.. [3] for the sheet forming modeling, which keeps the IA's advantages but gives good stress estimation by taking into consideration the loading history. Our aim is to adapt the PIA for the cold forging modeling in this paper. The main developments in PIA are resumed as follows: A few intermediate configurations are generated for the given tools' positions to consider the deformation history; the strain increment is calculated by the inverse method between the previous and actual configurations. An incremental algorithm of the plastic integration is used in PIA instead of the total constitutive law used in the IA. An example is used to show the effectiveness and limitations of the PIA for the cold forging process modeling.

  12. Hot Cutting of Real-Time Cast-Forged GS Ductile Iron for Automotive Rods

    Science.gov (United States)

    Fouilland, Laurence; Mansori, Mohamed El

    2011-01-01

    In the global economy context, automotive industry suppliers have to keep a constant advance on products design and manufacturing process. Concerning automotive rods, the substitution of forged steel by spherical graphite iron (SG iron) with high mechanical properties constitutes a valid economic alternative. Such rods are produced using a complex coupled process: casting and forging followed by an austempered heat treatment. The forging operation is capable to shape the cast rod which introduces hot deformation to increase mechanical properties of net-shape SG iron rod. However, the intermediate re-heating between casting and forging must be avoided to keep competitive manufacturing costs. A major concern of this new process development is the cracks produced in rod's surface which are consecutive to hot spruing involved after casting operations. This issue is addressed in this paper which discusses the physical mechanisms involved in the hot ductile damage of SG iron. Hot cutting tests were performed to simulate the spruing operation which shows the close interactions between microstructure, machining parameters and resulting damages. The damage mechanisms in terms of crack initiation and its growth have been studied with respect to the constituent phases (austenite+graphite nodules), the cut surface morphology and the hot cutting performance.

  13. HaploForge: A Comprehensive Pedigree Drawing and Haplotype Visualisation Web Application.

    Science.gov (United States)

    Tekman, Mehmet; Medlar, Alan; Mozere, Monika; Kleta, Robert; Stanescu, Horia

    2017-08-14

    Haplotype reconstruction is an important tool for understanding the aetiology of human disease. Haplotyping infers the most likely phase of observed genotypes conditional on constraints imposed by the genotypes of other pedigree members. The results of haplotype reconstruction, when visualised appropriately, show which alleles are identical by descent despite the presence of untyped individuals. When used in concert with linkage analysis, haplotyping can help delineate a locus of interest and provide a succinct explanation for the transmission of the trait locus. Unfortunately, the design choices made by existing haplotype visualisation programs do not scale to large numbers of markers. Indeed, following haplotypes from generation to generation requires excessive scrolling back and forth. In addition, the most widely-used program for haplotype visualisation produces inconsistent recombination artefacts for the X chromosome. To resolve these issues, we developed HaploForge, a novel web application for haplotype visualisation and pedigree drawing. HaploForge takes advantage of HTML5 to be fast, portable and avoid the need for local installation. It can accurately visualise autosomal and X-linked haplotypes from both outbred and consanguineous pedigrees. Haplotypes are coloured based on identity by descent using a novel A* search algorithm and we provide a flexible viewing mode to aid visual inspection. HaploForge can currently process haplotype reconstruction output from Allegro, GeneHunter, Merlin and Simwalk. HaploForge is licensed under GPLv3 and is hosted and maintained via GitHub. Supplementary data is available from Bioinformatics online.

  14. Influence of forming velocity on the uniformity of microstructure of semisolid die forging 7075 alloy

    Directory of Open Access Journals (Sweden)

    Jianbo TAN

    2016-12-01

    Full Text Available Liquid phase segregation frequently occurs in the process of semi solid die forging, which makes the parts appear "weak point" or "weak region", and usually, the "weak point" or "weak area" is the reason of crack and service condition failure. In order to analyze the influence factors of the liquid phase segregation of the semi solid die forging, DEFORM-3D is used for the numerical simulation of semi-solid die forging forming process of 7075 aluminum alloy, to study the influence rule of forming velocity on the forming process of cup part. Based on the simulation results, the rheological die forging forming of 7075 aluminum alloythe part is conducted to research the influence of forming velocity on the uniformity of microstructure by means of press machine and cup mould. The simulation and experimental results show that as the filling velocity is faster, the forming process is more unstable; under the condition of head temperature of 400 ℃, the forming pressure of 50 MPa, and the alloy temperature 628 ℃, as the forming velocity increases, the liquid phase segregation degree of cup part increases, and the microstructure is far from uniformity. The segregation degree is up to 18.2% as the forming velocity is 5 mm/s.

  15. Examples on cold forged aluminium components in automotive industry

    DEFF Research Database (Denmark)

    Bay, Niels; Kolsgaard, A.

    2000-01-01

    The present paper describes the possibilites of applying cold forging for manufacturing of light weight components in aluminium. A short description of the basic cold forming processes forms the basis for describing the great variety in design of cold forged components. Examples are mainly taken ...

  16. Numerical Analysis on Rotary Forging Mechanism of a Flange

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A numerical simulation on the rotary forging process of a flange is conducted by three-dimensional rigid-plastic finite element method. The states of stress and strain rate in the workpiece are analyzed and the forging mechanism of the flange is revealed. Moreover, the influence of the die configuration on the material flow is also analyzed.

  17. Influence on the quality of forgings long-axis heavy forgings in squaring process%压方圆角对长轴类大锻件质量影响研究

    Institute of Scientific and Technical Information of China (English)

    李光喜; 吴玉忠; 郭扬

    2015-01-01

    According to the characteristics of long-axis heavy forgings.The whole forging process of longaxis heavy forging was divided into three steps,including squaring,stretching and chamfering rounding.Researches of forging process are now focused on the optimization of stretching,but hardly on forging process optimization.By means of DEFORM-3D software,edge radius of V-shaped anvil were simulated and optimized from aspects of internal stress state,stress and the damage factor in squaring process.Results of Simulation show that appropriate edge radius of V-shaped anvil can prevent forging cracks and improve the quality of forgings.%长轴类大锻件的锻造过程一般分为压方、拔长和倒棱滚圆三大步骤,目前对锻造工艺研究较多的是拔长和倒棱滚圆的优化,很少有对压方工艺优化的研究。本文从V型砧边缘的圆角半径的大小来对长轴类大锻件的压方过程进行模拟优化,从锻件内部应力、应变及破坏因子三个方面进行对比分析。结果表明,适当增大V型砧边缘的圆角半径可以有效防止锻件裂纹的产生,为锻件的质量提高和结构设计提供一种有效、可靠的分析方法。

  18. Studies of the quality and cost-effectiveness of a novel conceptof open-die forged powerplant main shaft

    Directory of Open Access Journals (Sweden)

    P. Skubisz

    2015-04-01

    Full Text Available An innovatory concept of open-die forging of windmill main shaft is described. Comparative study of the new technology based on the concept of cogging hollow shaft on mandrel featuring material savings and higher quality of a finished part versus traditional production chain of this component is presented, indicating benefits and technological setbacks of industrial implementation. Results of industrial sampling aided with numerical simulation form guidelines for technological realization.

  19. 汽车发电机爪极闭式热锻一步成形工艺研究%Study on single stage hot closed-die forging process of automobile alternator poles

    Institute of Scientific and Technical Information of China (English)

    杨程; 赵升吨; 章建军

    2011-01-01

    In order to get alternator poles forgings with less cutting work, based on the analysis of traditional forming technology and the structure of alternator poles, a single stage closed die hot forging process and forming tool-set of al ternator poles were put forward. A 3-D coupled thermo-mechanical finite element model was created, which was ana lyzed by the software Deform3D. The billet deformation, metal flow and forming load were obtained. The results show that the single closed die hot forging process of alternator poles is practicable.%为了得到少无切削的爪极锻件,在对爪极零件传统成形工艺和零件结构分析的基础上,提出了爪极闭式热锻一步成形工艺及对应的模具.建立了关于该成形工艺的三维热力耦合有限元分析模型,并通过Deform-3D对其进行了热模拟,得到了变形过程的坯料变形、材料流动情况和载荷行程曲线,结果证明了爪极闭式热锻一步成形的可行性.

  20. Qualification of laser based additive production for manufacturing of forging Tools

    Directory of Open Access Journals (Sweden)

    Junker Daniel

    2015-01-01

    Full Text Available Mass customization leads to very short product life cycles, so the costs of a tool have to be amortized with a low number of workpieces. Especially for highly loaded tools, like those for forging, that leads to expensive products. Therefore more economical production processes for tool manufacturing have to be investigated. As laser additive manufacturing is already used for the production of moulds for injection moulding, this technology maybe could also improve the forging tool production. Within this paper laser metal deposition, which is industrially used for tool repair, will be investigated for the use in tool manufacturing. Therefore a mechanical characterization of parts built with different laser process parameters out of the hot work tool steel 1.2709 is made by upsetting tests and hardness measurements. So the influence of the additive manufacturing process on the hardness distribution is analysed.

  1. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    Science.gov (United States)

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  2. The importance of showing technological tools (like Cmap Tools to future teachers to improve their teaching practice in school

    Directory of Open Access Journals (Sweden)

    Emilio CRISOL MOYA

    2012-12-01

    Full Text Available Concept maps have proved to be an efficient tool for learning (Novak & Gowin, 1984 but also without the pretext of making a classification, one could say that has also been found useful to: identify students’ prior knowledge, summarizing what has been learned, note taking, help in the study, plan, build scaffolding for understanding, strengthen educational experiences, improve conditions for effective learning, promote critical thinking, support cooperation and collaboration, organize content (Cañas & Badilla, 2005; Coffey et al., 2003. In this study, we show the opinions concerning the use of Cmap Tools as a tool for making concept maps for their future practice as teachers in primary education, students of second year of teaching at the University of Granada. The research was based on the quantitative perspective, being the instrument used, a questionnaire released by one hand, the students’ opinion on the use of the methodology used: group activity and selfemployment, and the application of the tool Cmap Tools, and collect other personal and academic satisfaction of students involved in this experience. As for the extracted views emphasized that although student teachers feel that using technology in their classes, can be a strategy that promotes the teaching and learning, as claimed on this experience, it is true that students who do not coexist think so, hence it is necessary to strengthen this small percentage use of technological tools in teaching.

  3. Follow-up of hearing thresholds among forge hammering workers

    Energy Technology Data Exchange (ETDEWEB)

    Kamal, A.A.; Mikael, R.A.; Faris, R. (Ain Shams Univ., Abbasia, Cairo (Egypt))

    1989-01-01

    Hearing threshold was reexamined in a group of forge hammering workers investigated 8 years ago with consideration of the age effect and of auditory symptoms. Workers were exposed to impact noise that ranged from 112 to 139 dB(A)--at an irregular rate of 20 to 50 drop/minute--and a continuous background noise that ranged from 90 to 94 dB(A). Similar to what was observed 8 years ago, the present permanent threshold shift (PTS) showed a maximum notch at the frequency of 6 kHz and considerable elevations at the frequencies of 0.25-1 kHz. The age-corrected PTS and the postexposure hearing threshold were significantly higher than the corresponding previous values at the frequencies 0.25, 0.5, 1, and 8 kHz only. The rise was more evident at the low than at the high frequencies. Temporary threshold shift (TTS) values were significantly less than those 8 years ago. Contrary to the previous TTS, the present TTS were higher at low than at high frequencies. Although progression of PTS at the frequencies 0.25 and 0.5 kHz was continuous throughout the observed durations of exposure, progression at higher frequencies occurred essentially in the first 10 to 15 years of exposure. Thereafter, it followed a much slower rate. Tinnitus was significantly associated with difficulty in hearing the human voice and with elevation of PTS at all the tested frequencies, while acoustic after-image was significantly associated with increment of PTS at the frequencies 0.25-2 kHz. No relation between PTS and smoking was found. PTS at low frequencies may provide an indication of progression of hearing damage when the sensitivity at 6 and 4 kHz diminishes after prolonged years of exposure. Tinnitus and acoustic after-image are related to the auditory effect of forge hammering noise.

  4. Initial billet and forging dies shape optimization: Application on an axisymetrical forging with a hammer

    Science.gov (United States)

    Meng, Fanjuan; Labergere, Carl; Lafon, Pascal

    2011-05-01

    In metal forming process, the forging die design is the most important step for products quality control. Reasonable dies shape can not only reduce raw material cost but also improving material flow and eliminating defects. The main objective of this paper is to obtain some optimal parameters of the initial billet and forging dies shape according to the simulation results of a two-step metal forming process (platting step and forging step). To develop this metal forming process optimization system several numerical tools are required: geometric modelling (CATIA V5™), FEM analysis (ABAQUS®), work-flow control and optimization computation (MODEFRONTIER®). This study is done in three stages: simulating the two-step metal forming process, building surrogate meta-models to relate response and variables and optimizing the process by using advanced optimization algorithms. In this paper, a two-step axisymmetric metal forming project was studied as an example. By using our simulation model, we get 581 correct real simulation results totally. According to all these real values, we build the surrogate meta-models and obtain Pareto points for a two-objective optimization process. The choice of a solution in all Pareto points will be done by the engineer who can choose his best values according to their criterions of project.

  5. Production of A356 aluminum alloy wheels by thixo-forging combined with a low superheat casting process

    Directory of Open Access Journals (Sweden)

    Wang Shuncheng

    2013-09-01

    Full Text Available The A356 aluminum alloy wheels were produced by thixo-forging combined with a low superheat casting process. The as-cast microstructure, microstructure evolution during reheating and the mechanical properties of thixo-forged wheels made from the A356 aluminum alloy were studied. The results show that the A356 aluminum alloy round billet with fine, uniform and non-dendritic grains can be obtained when the melt is cast at 635 篊. When the round billet is reheated at 600 篊 for 60 min, the non-dendritic grains are changed into spherical ones and the round billet can be easily thixo-forged into wheels. The tensile strength, yield strength and elongation of the thixo-forged wheels with T6 heat treatment are 327.6 MPa, 228.3 MPa and 7.8%, respectively, which are higher than those of a cast wheel. It is suggested that the thixo-forging combined with the low superheat casting process is an effective technique to produce aluminum alloy wheels with high mechanical properties.

  6. Evolution of the Ultrasonic Inspection of Heavy Rotor Forgings Over the Last Decades

    Science.gov (United States)

    Zimmer, A.; Vrana, J.; Meiser, J.; Maximini, W.; Blaes, N.

    2010-02-01

    All types of heavy forgings that are used in energy machine industry, rotor shafts as well as discs, retaining rings or tie bolts are subject to extensive nondestructive inspections before they are delivered to the customer. Due to the availability of the parts in simple shapes, these forgings are very well suited for full volmetric inspections using ultrasound. In the beginning, these inspections were carried out manually, using straight beam probes and analogue equipment. Higher requirements in reliability, efficiency, safety and power output in the machines have lead to higher requirements for the ultrasonic inspection in the form of more scanning directions, higher sensitivity demands and improved documentation means. This and the increasing use of high alloy materials for ever growing parts, increase the need for more and more sophisticated methods for testing the forgings. Angle scans and sizing technologies like DGS have been implemented, and for more than 15 years now, mechanized and automated inspections have gained importance since they allow better documentation as well as easier evaluation of the recorded data using different views (B- C- or D-Scans), projections or tomography views. The latest major development has been the availability of phased array probes to increase the flexibility of the inspection systems. Many results of the ongoing research in ultrasonic's have not been implemented yet. Today's availability of fast computers, large and fast data storages allows saving RF inspection data and applying sophisticated signal processing methods. For example linear diffraction tomography methods like SAFT offer tools for 3D reconstruction of inspection data, simplifying sizing and locating of defects as well as for improving signal to noise ratios. While such methods are already applied in medical ultrasonic's, they are still to be implemented in the steel industry. This paper describes the development of the ultrasonic inspection of heavy forgings

  7. Three-dimensional Numerical Simulation and Experimental Analysis of Austenite Grain Growth Behavior in Hot Forging Processes of 300M Steel Large Components

    Institute of Scientific and Technical Information of China (English)

    Jiao LUO; Ying-gang LIU; Miao-quan LI

    2016-01-01

    The microstructure models were integrated into finite element (FE)code,and a three-dimensional (3D) FE analysis on the entire hot forging processes of 300M steel large components was performed to predict the distri-butions of effective strain,temperature field and austenite grain size.The simulated results show that the finest grains distribute in the maximum effective strain region because large strain induces the occurrence of dynamic re-crystallization.However,coarse macro-grains appear in the minimum effective strain region.Then,300M steel forg-ing test was performed to validate the results of FE simulation,and microstructure observations and quantitative analysis were implemented.The average relative difference between the calculated and experimental austenite grain size is 7.5 6%,implying that the present microstructure models are reasonable and can be used to analyze the hot forging processes of 300M steel.

  8. Application of multi-grid method on the simulation of incremental forging processes

    Science.gov (United States)

    Ramadan, Mohamad; Khaled, Mahmoud; Fourment, Lionel

    2016-10-01

    Numerical simulation becomes essential in manufacturing large part by incremental forging processes. It is a splendid tool allowing to show physical phenomena however behind the scenes, an expensive bill should be paid, that is the computational time. That is why many techniques are developed to decrease the computational time of numerical simulation. Multi-Grid method is a numerical procedure that permits to reduce computational time of numerical calculation by performing the resolution of the system of equations on several mesh of decreasing size which allows to smooth faster the low frequency of the solution as well as its high frequency. In this paper a Multi-Grid method is applied to cogging process in the software Forge 3. The study is carried out using increasing number of degrees of freedom. The results shows that calculation time is divide by two for a mesh of 39,000 nodes. The method is promising especially if coupled with Multi-Mesh method.

  9. Critical current densities in Bi-2223 sinter forgings.

    Energy Technology Data Exchange (ETDEWEB)

    Balachandran, U.; Fisher, B. L.; Goretta, K. C.; Harris, N. C.; Murayama, N.

    1999-07-23

    (Bi,Pb){sub 2}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} (Bi-2223) bars, prepared by sinter forging, exhibited good phase purity and strong textures with the c axes of the Bi-2223 grains parallel to the forging direction. The initial zero-field critical current density (J{sub c}) of the bars was 10{sup 3} A/cm{sup 2}, but because the forged bars were uncoated, this value decreased with repeated thermal cycling. J{sub c} as a function of applied magnetic field magnitude and direction roughly followed the dependencies exhibited by Ag-sheathed Bi-2223 tapes, but the forged bars were more strongly dependent on field strength and less strongly dependent on field angle.

  10. Valley Forge National Historical Park Tract and Boundary Data

    Data.gov (United States)

    National Park Service, Department of the Interior — This is an ESRI polygon shapefile of tracts for Valley Forge NHP (VAFO). Tracts shown on inset maps A, B, and C were spatially adjusted (i.e., rubbersheeted) to...

  11. Total quality management of forged products through finite element simulation

    Science.gov (United States)

    Chandra, U.; Rachakonda, S.; Chandrasekharan, S.

    The paper reviews the entire thermo-mechanical history experienced by a complex shaped, high strength forged part during all stages of its manufacturing process, i.e. forging, heat treatment, and machining. It examines the current practice of selecting the process parameters using finite element simulation of forging and quenching operations on an individual basis. Some recent work related to the simulation of aging and machining operations is summarized. The capabilities of several well-known finite element codes for these individual simulations are compared. Then, an integrated simulation approach is presented which will permit the optimization of process parameters for all operations, as opposed to a single operation. This approach will ensure a total quality management of forged products by avoiding costly problems which, under the current practice, are detected only at the end of the manufacturing cycle, i.e. after final machining.

  12. The State of the Art in Cold Forging Lubrication

    DEFF Research Database (Denmark)

    Bay, Niels

    1994-01-01

    the conversion coatings are based on zinc phosphates but different requirements to the coating properties have to be met in different cold forging operations. This is obtained by adopting different oxidants leading to different composition, layer thickness and morphology of the conversion coatings. Concerning...... a detailed description of the state of art for lubricant systems for cold forging of C-steels and low alloy steels as well as aluminium alloys including all the basic operations such as cleaning of the slugs, application of eventual conversion coating and lubrication. As regards cold forging of steel...... aluminium unalloyed and softer alloys like the AA 1000, 3000 and 6000 series can be cold forged with either grease, oil or zinc stearate whereas the harder alloys from series AA 2000, 5000 and 7000 require a conversion coating to carry the lubricant. Three different types of conversion coating are described...

  13. Microstructure optimization design methods of the forging process and applications

    Institute of Scientific and Technical Information of China (English)

    WANG Guangchun; ZHAO Guoqun; GUAN Jing

    2007-01-01

    A microstructure optimization design method of the forging process is proposed. The optimization goal is the fine grain size and homogeneous grain distribution. The optimization object is the forging process parameters and the shape of the preform die. The grain size sub-objective function, the forgings shape sub-objective function and the whole objective function including the shape and the grain size are established, espectively. The detailed optimization steps are given. The microstructure optimization program is developed using the micro-genetic algorithm and the finite element method. Then, the upsetting process of the cylindrical billet is analyzed using a self-developed program. The forging parameters and the shape of preform die of the upsetting process are optimized respectively. The fine size and homogenous distribution of the grain can be achieved by controlling the shape of the preform die and improving the friction condition.

  14. Die Motions of New Forging Process Using IntermediateDie Assembly

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The die motions of a new forging process for automation with an intermediate die assembly called hamburger were analyzed through high-speed video pictures. The results showed that the upper die that is assembled in the hamburger and retained over the lower die collides few times with the ram and workpiece, but sound products can be obtained with less sticking in spite of the lowered impacts of hit.

  15. Defining a method of evaluating die life performance by using finite element models (FEM) and a practical open die hot forging method

    Science.gov (United States)

    Marashi, J.; Foster, J.; Zante, R.

    2016-10-01

    Die wear, which is defined as a surface damage or removal of material from one or both of two solid surfaces in a sliding, rolling or impact motion relative to one another, is considered the main cause of tool failure. Wear is responsible for 70% of tool failure and a potential source of high costs; as much as 30% per forging unit in the forging industries [1]. This paper presents a unique wear prediction and measurement method for open die forging using a modified Archard equation, 3D FE simulation (to represent the actual forging process precisely) and an industrial scale forging trial. The proposed tool and experimental design is aimed at facilitating a cost effective method of tool wear analysis and to establish a repeatable method of measurement. It creates a platform to test different type of lubricants and coatings on industrial scale environment. The forging trial was carried out using 2100T Schuler Screw press. A full factorial experiment design was used on 3D simulation to identify the process setting for creating a measurable amount of tool wear. Wear prediction of 28.5 µm based on the simulation correlated with both Infinite Focus Optical Microscope and Coordinate Measuring Machine (CMM) measurement results of the practical trial. Thermal camera reading showed temperature raise on the area with maximum wear, which suggests that increase in contact time, causes thermal softening on tool steel. The measurement showed that abrasive wear and adhesive wear are dominant failure modes on the tool under these process conditions.

  16. Backward can extrusion with conical,rotating punch as a cold forging tribology test

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Tetsuo, A.

    2011-01-01

    A new, simulative test of friction and lubrication in cold forging is developed by the authors. The test is based on a backward can extrusion process in which the workpiece rotates. An analytical model is presented determining the friction stress from the measured torque during testing combined...... with an analysis of the sliding velocity distribution along the punch nose. The latter is determined by FE analysis of the test. Results show friction stress for unalloyed low C-steel provided with different types of lubricants, e.g. phosphate coating plus soap, phosphate coating plus MoS2 and single bathe...... lubrication with PULS. The new test is so severe, that it is possible to break down the best lubrication systems for cold forging, such as phosphate coating plus soap and MoS2....

  17. Volume calculation of the spur gear billet for cold precision forging with average circle method

    Institute of Scientific and Technical Information of China (English)

    Wangjun Cheng; Chengzhong Chi; Yongzhen Wang; Peng Lin; Wei Liang; Chen Li

    2014-01-01

    Forging spur gears are widely used in the driving system of mining machinery and equipment due to their higher strength and dimensional accuracy. For the purpose of precisely calculating the volume of cylindrical spur gear billet in cold precision forging, a new theoretical method named average circle method was put forward. With this method, a series of gear billet volumes were calculated. Comparing with the accurate three-dimensional modeling method, the accuracy of average circle method by theoretical calculation was estimated and the maximum relative error of average circle method was less than 1.5%, which was in good agreement with the experimental results. Relative errors of the calculated and the experimental for obtaining the gear billet volumes with reference circle method are larger than those of the average circle method. It shows that average circle method possesses a higher calculation accuracy than reference circle method (traditional method), which should be worth popularizing widely in calculation of spur gear billet volume.

  18. Mechanical properties of the as-forged and the forged-and-milled steels for reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Bong Sang; Yoon, Ji Hyun; Kim, Joo Hak; Oh, Yong Jun; Hong, Jun Hwa [Korea Atomic Energy Research Institute, Taejeon (Korea)

    2001-04-01

    The mechanical properties of the as-forged and the forged and milled SA508-Gr.3 reactor pressure vessel steels were evaluated. The full Charpy impact curves obtained for four different locations in test materials. The various data including yield strengths, tensile strengths, elongations were obtained from the tensile strengths, elongations were obtained from the tensile test results for two locations in test materials. The detailed test results were integrated and analysed in this report. 6 refs., 7 figs., 5 tabs. (Author)

  19. Forging Performance Comparison of New Composite Surface-anvil%新型复合曲面型砧的锻造性能比较

    Institute of Scientific and Technical Information of China (English)

    李静; 孟祥龙; 陈荣强; 于晶晶

    2011-01-01

    Taking the large-scale steel ingot forging process as study object, through theory modeling and numerical imulation, the uniformity of the heavy forging distortion was researched; through comparing the forging effect between V swage block and compound surface swage block, the forging's internal stress and strain condition was discussed. The results show that the compound surface swage block in the forging structure and property optimization has superiority, which can enable the large-scale forging core to obtain very well compactive effort, effectively eliminate the segregation, shrink and porosity flaw that appears in the steel ingot interior, also can make the large-scale forging surface's metal flow under very good control, and eliminate the difficult deformation range in the forging process.%以大型钢锭锻造过程为研究对象,通过理论建模和数值模拟,对大锻件变形的均匀性进行研究,将新型复合曲面型砧和传统V型砧的锻造结果进行比较,以求技出在用不同砧子进行锻造时,锻件内部的应力、应变状态.结果表明,复合曲面型砧在锻件组织性能优化上具有优势,其不但能使大型锻件心部得到很好的压实效果,有效地消除了钢锭内部出现的偏析、疏松及缩孔缺陷,而且大型锻件表面金属变形也能得到很好的控制,消除了锻造过程中的难变形区.

  20. Aircraft noise reduction technology. [to show impact on individuals and communities, component noise sources, and operational procedures to reduce impact

    Science.gov (United States)

    1973-01-01

    Aircraft and airport noise reduction technology programs conducted by NASA are presented. The subjects discussed are: (1) effects of aircraft noise on individuals and communities, (2) status of aircraft source noise technology, (3) operational procedures to reduce the impact of aircraft noise, and (4) NASA relations with military services in aircraft noise problems. References to more detailed technical literature on the subjects discussed are included.

  1. RIGID-PLASTIC MECHANICAL MODEL FOR THE FORGING METHOD WITH HORIZONTAL V-SHAPED ANVIL

    Institute of Scientific and Technical Information of China (English)

    LIU Zhubai; NI Liyong; LIU Guohui; ZHANG Yongjun; ZHU Wenbo

    2006-01-01

    In order to decrease the anisotropy of mechanical properties, the rigid-plastic mechanical model for the forging method with horizontal V-shaped anvil is presented. The forging method,through the change of anvils shape, is able to control fibrous tissue direction, to improve the anisotropy of mechanical properties of axial forgings, to realize uniform forging. Therefore, the forging method can overcome the defect that conventional forging methods produce. The mechanism of the forging method with horizontal V-shaped anvil and the process of metal deformation are analyzed. The agreement of theoretical analysis with experimental study verifies the fact that the forging method with horizontal V-shaped anvil can control effectively the mechanical properties of axial forgings.

  2. Effect of Alloying Elements on Thermal Wear of Cast Hot-Forging Die Steels

    Institute of Scientific and Technical Information of China (English)

    WANG Shu-qi; CHEN Kang-min; CUI Xiang-hong; JIANG Qi-chuan; HONG Bian

    2006-01-01

    The effect of main alloying elements on thermal wear of cast hot-forging die steels was studied. The wear mechanism was discussed. The results show that alloying elements have significant influences on the thermal wear of cast hot-forging die steels. The wear rates decrease with an increase in chromium content from 3% to 4% and molybdenum content from 2% to 3%, respectively. With further increase of chromium and molybdenum contents, chromium slightly reduces the wear resistance and molybdenum severely deteriorates the wear resistance with high wear rate. Lower vanadium/carbon ratio (1.5-2.5) leads to a lower wear resistance with higher wear rate. With an increase in vanadium/carbon ratio, the wear resistance of the cast steel substantially increases. When vanadium/carbon ratio is 3, the wear rate reaches the lowest value. The predominant mechanism of thermal wear of cast hot-forging die steels are oxidation wear and fatigue delamination. The Fe2O3 and Fe3O4 or lumps of brittle wear debris are formed on the wear surface.

  3. The coarsening effect of SA508-3 steel used as heavy forgings material

    Directory of Open Access Journals (Sweden)

    Dingqian Dong

    2015-01-01

    Full Text Available SA508Gr.3 steel is popularly used to produce core unit of nuclear power reactors due to its outstanding ability of anti-neutron irradiation and good fracture toughness. The forging process takes important role in manufacturing to refine the grain size and improve the material properties. But due to their huge size, heavy forgings cannot be cooled down quickly, and the refined grains usually have long time to grow in high temperature conditions. If the forging process is not adequately scheduled or implemented, very large grains up to millimetres in size may be found in this steel and cannot be eliminated in the subsequent heat treatment. To fix the condition which may causes the coarsening of the steel, hot upsetting experiments in the industrial production environment were performed under different working conditions and the corresponding grain sizes were measured and analysed. The observation showed that the grain will abnormally grow if the deformation is less than a critical value. The strain energy takes a critical role in the grain evolution. If dynamic recrystallization consumes the strain energy as much as possible, the normal grains will be obtained. While if not, the stored strain energy will promote abnormal growth of the grains.

  4. Movement Synchrony Forges Social Bonds Across Group Divides

    Directory of Open Access Journals (Sweden)

    Bahar eTuncgenc

    2016-05-01

    Full Text Available Group dynamics play an important role in the social interactions of both children and adults. A large amount of research has shown that merely being allocated to arbitrarily defined groups can evoke disproportionately positive attitudes toward one’s in-group and negative attitudes toward out-groups, and that these biases emerge in early childhood. This prompts important empirical questions with far-reaching theoretical and applied significance. How robust are these inter-group biases? Can biases be mitigated by behaviors known to bond individuals and groups together? How can bonds be forged across existing group divides? To explore these questions, we examined the bonding effects of interpersonal synchrony on minimally constructed groups in a controlled experiment. In-group and out-group bonding were assessed using questionnaires administered before and after a task in which groups performed movements either synchronously or non-synchronously in a between-participants design. We also developed an implicit behavioral measure, the Island Game, in which physical proximity was used as an indirect measure of interpersonal closeness. Self-report and behavioral measures showed increased bonding between groups after synchronous movement. Bonding with the out-group was significantly higher in the condition in which movements were performed synchronously than when movements were performed non-synchronously between groups. The findings are discussed in terms of their importance for the developmental social psychology of group dynamics as well as their implications for applied intervention programs.

  5. Analysis of reforming process of large distorted ring in final enlarging forging

    Energy Technology Data Exchange (ETDEWEB)

    Miyazawa, Takeshi; Murai, Etsuo [Kushiro National College of Technology, Dept. of Mechanical Engineering, Kushiro, Hokkaido (Japan)

    2002-10-01

    In the construction of reactors or pressure vessels for oil chemical plants and nuclear power stations, mono block open-die forging rings are often utilized. Generally, a large forged ring is manufactured by means of enlarging forging with reductions of the wall thickness. During the enlarging process the circular ring is often distorted and becomes an ellipse in shape. However the shape control of the ring is a complicated work. This phenomenon makes the matter still worse in forging of larger rings. In order to make precision forging of large rings, we have developed the forging method using a v-shape anvil. The v-shape anvil is geometrically adjusted to fit the distorted ring in the final circle and reform automatically the shape of the ring during enlarging forging. This paper has analyzed the reforming process of distorted ring by computer program based on F.E.M. and examined the effect on the precision of ring forging. (author)

  6. Basic rules for rheologic forging process of semisolid alloy

    Institute of Scientific and Technical Information of China (English)

    Shuming Xing; Lizhong Zhang; Jianbo Tan; Chuanlin Zheng; Hanwu Liu; Peng Zhang; Yunhui Du

    2004-01-01

    Semisolid mold forging is a major type of semisolid processing, which is different from neither traditional mold forging nor traditional permanent casting. However, processing defects are often seen in work pieces because of lacking available rules for the process design and control. Some basic rules for the process design and control, simply named the shortest flowing length, pressure filling and the minimum uplifting mold pressure, are advanced in the paper based on amount of researches and experiments. The equations to determine the major process parameters are given out such as the filling pressure, forming pressure and locking mold pressure for the process design and control. The rules and equations are experimentally proved available and applicable by several actual work pieces produced by the semisolid forging process.

  7. Isothermal forging of γ-TiAl based alloys

    Institute of Scientific and Technical Information of China (English)

    黄朝晖

    2003-01-01

    The true stress-strain curves and processing window of Ti-47Al-2Cr-1Nb were set up through thermal physical simulation.A method for refinement of the as-cast+ HIPped structure was submitted,which included twostep deformation with a short intermediate heat-treatment between double deformations.The break-down operation of the canned ingot was performed by the isothermal forging processing mentioned above.The refining mechanism is characterized as breaking and bending of the as-cast+HIPped lamellae,dynamic recrystallization,and static globularization.Thus,a uniform and refined billet microstructure is obtained for the final component by forging operation.The deformation of a model disc is accomplished by the subsequent single-step isothermal forging at 1 100-1 150℃ using a closed compression die.

  8. Dynamic strain aging precipitation of Mg17Al12 in AZ80 magnesium alloy during multi-directional forging process

    Science.gov (United States)

    Zhu, Q. F.; Wang, G. S.; Wang, X. J.; Liu, F. Z.; Ban, C. Y.; Cui, J. Z.

    2017-05-01

    Dynamic aging precipitation of Mg17Al12 phases in AZ80 magnesium alloy was studied by multi-directional forging (MDF) with decreasing temperatures from 410 to 300 °C. The results show that the morphology of the dynamically precipitated β-Mg17Al12 phases (formed during forging process) exhibited granular shape. During the multi-directional forging process, the inhomogeneous dynamic precipitation of the β-Mg17Al12 phases result in the coexistence of the fine grains (with many granular Mg17Al12 phases) and coarse grains (without Mg17Al12 phases) in the samples. The fine grains (with many granular Mg17Al12 phases) area expands with the decreasing of final forging temperature. The inhomogenous Al content distribution in the Mg matrix leads to the non-uniform dynamic precipitation of the Mg17Al12 phase. These Mg17Al12 phase retards the growth of the DRX grains, which in turns results in the formation fine grains area during the during the MDF process with temperature decreasing.

  9. Investigation of the influence of hybrid layers on the life time of hot forging dies

    OpenAIRE

    Legutko, S.; Meller, A.; Gajek, M.

    2013-01-01

    The paper deals with the issues related in the process of drop forging with special attention paid to the durability of forging tools. It presents the results of industrial investigation of the influence of hybrid layers on hot forging dies. The effectiveness of hybrid layers type nitrided layer/PVD coating applied for extending the life of forging tools whose working surfaces are exposed to such complex exploitation conditions as, among others, cyclically varying high thermal and mechanical ...

  10. New low-carbon steel for hot, warm, or cold forging

    Energy Technology Data Exchange (ETDEWEB)

    Ollilainen, V.; Hocksell, E. [Imatra Steel Oy Ab, Imatra Steelworks (Finland)

    2000-05-01

    The development of a new high-strength steel started from the needs of cold forging and continued into hot- and warm-forging areas. The steel has a very low carbon content (<0.1% C) and chromium-boron alloying. Its hardening is simple: just water quenching without tempering. Hot forgings of this steel are directly quenched from forging temperature, resulting in process cost savings and weight reduction. (orig.)

  11. Research on Integrated Casting and Forging Process of Aluminum Automobile Wheel

    OpenAIRE

    Zhang, Qi; Cao, Miao; ZHANG, DAWEI; Zhang, Shuai; Sun, Jue

    2014-01-01

    Integrated casting and forging process (ICFP) is a new manufacturing method combining the advantages of both casting and forging. Aluminum structure parts, such as aluminum alloy automobile wheel, with complex shape and excellent mechanical properties can be produced by this process. The effects of different process parameters on the ICFP of the automobile wheel were simulated by Forge software. Microstructure of forging region and the nonforging region were studied by experiment. The results...

  12. Fatigue in cold-forging dies: Tool life analysis

    DEFF Research Database (Denmark)

    Skov-Hansen, P.; Bay, Niels; Grønbæk, J.;

    1999-01-01

    In the present investigation it is shown how the tool life of heavily loaded cold-forging dies can be predicted. Low-cycle fatigue and fatigue crack growth testing of the tool materials are used in combination with finite element modelling to obtain predictions of tool lives. In the models...... the number of forming cycles is calculated first to crack initiation and then during crack growth to fatal failure. An investigation of a critical die insert in an industrial cold-forging tool as regards the influence of notch radius, the amount and method of pre-stressing and the selected tool material...

  13. Improving durability of hot forging tools by applying hybrid layers

    Directory of Open Access Journals (Sweden)

    Z. Gronostajski

    2015-10-01

    Full Text Available This paper deals with problems relating to the durability of the dies used for the hot forging of spur gears. The results of industrial tests carried out on dies with a hybrid layer (a nitrided layer (PN + physical vapor deposition (PVD coating applied to improve their durability are presented. Two types of hybrid layers, differing in their PVD coating, were evaluated with regard to their durability improvement effectiveness. The tests have shown that by applying hybrid layers of the nitrided layer/PVD coating type one can effectively increase the durability of hot forging tools.

  14. 77 FR 14445 - Application for a License To Export Steel Forging

    Science.gov (United States)

    2012-03-09

    ... From the Federal Register Online via the Government Publishing Office NUCLEAR REGULATORY COMMISSION Application for a License To Export Steel Forging Pursuant to 10 CFR 110.70(b) ``Public Notice of... Spain. December 15, 2011 head steel head steel February 7, 2012 forging. forging will be XR175...

  15. Laboratory and Performance Studies of Anti-wear Coatings Deposited on Nitrided Surfaces of Tools used in an Industrial Hot Die Forging Process

    Science.gov (United States)

    Hawryluk, Marek; Widomski, Paweł; Smolik, Jerzy; Kaszuba, Marcin; Ziemba, Jacek; Gronostajski, Zbigniew

    2017-04-01

    The paper presents the results of laboratory studies performed on produced anti-wear coatings as well as the results of performance tests conducted on tools with these coatings in industrial conditions, in the process of hot die forging. Three different coatings were selected: AlCrTiSiN, Cr/CrN and AlCrTiN, deposited by means of the vacuum-arc method on test samples as well as forging tools used in the hot forging process of a lid. The first part of the paper discusses the results of the studies performed in laboratory conditions, which included: surface morphology by means of SEM, hardness and Young modulus measurements, determination of the chemical composition by means of the EDS method, adhesion tests by means of the scratch method and tribological tests by means of the ball-on-disk method. The obtained results were correlated and applied in the analysis of the performance tests on forging punches with these coatings at an early stage of their performance (up to 4000 produced forgings), which were tested on 19 tools, of which 3 representatives were selected for each coating. A thorough analysis was performed of the wear phenomena and mechanisms and the manner of wear of hybrid layers as well as their resistance to the particular destructive mechanisms. Based on the performed laboratory and performance studies as well as their analysis, it was possible to select the optimal hybrid layer, which enables an increase in the durability of forging tools used in industrial hot die forging processes. The preliminary results showed that the best results for the whole working surface of the tool were obtained for the Cr/CrN layer, which characterizes in high adhesion as well as a lower Young modulus and hardness. In the case of high pressures and the correlated friction, better results were obtained for the AlCrTiN coating, which, besides its good adhesion properties, also exhibited the highest frictional resistance.

  16. Numerical modelling of damage evolution in ingot forging

    DEFF Research Database (Denmark)

    Christiansen, Peter; Martins, Paulo A.F.; Bay, Niels Oluf;

    2015-01-01

    The ingot forging process is numerically simulated applying both the Shima-Oyane porous plasticity model as a coupled damage model and the uncoupled normalized Cockcroft & Latham criterion. Four different cases including two different lower die angles (120º and 180º) and two different sizes of fe...

  17. Vienna-Rotterdam: Forging the Future Urban strategies compared

    NARCIS (Netherlands)

    Rosemann, J.; Wigmans, G.

    1996-01-01

    De rol van de publieke planning en de mogelijkheid (en ook de wenselijkheid) om de stedelijke ontwikkeling in het postindustriële tijdperk te sturen zijn de centrale thema's van de conferentie "Vienna - Rotterdam: Forging the Future". De conferentie wordt georganiseerd door de bouwkundefaculteiten v

  18. 76 FR 168 - Heavy Forged Hand Tools From China

    Science.gov (United States)

    2011-01-03

    ... following classes or kinds of heavy forged hand tools from China: (1) Axes and adzes, (2) bars and wedges... four Domestic Like Products: (1) Axes, adzes, and hewing tools, other than machetes, with or without... Industries: (1) Domestic producers of axes, adzes and hewing tools, other than machetes, with or...

  19. Hot Forging of Nitrogen Alloyed Duplex Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    P.Chandramohan; S.S. Mohamed Nazirudeen; S.S. Ramakrishnan

    2007-01-01

    Duplex stainless steels are gaining global importance because of the need for a high strength corrosion resistant material. Three compositions of this group were selected with three different nitrogen contents viz, 0.15 wt pct (alloy 1), 0.23 wt pct (alloy 2) and 0.32 wt pct (alloy 3). The steels were melted in a high frequency induction furnace and hot forged to various reductions from 16% to 62%. In this work, the effect of hot forging on the ferrite content, hardness, yield strength, impact strength and grain orientation (texture) were studied. Fracture analysis on all the forged specimens using SEM reveals that a size reduction of 48% results in maximum ductility and impact strength as well as minimal ferrite content and grain size. Thus the mechanical properties are found to have a direct correlation to ferrite content and grain size. The highest impact strength was observed in specimens with the smallest grain size, which was observed in specimens forged to 48% reduction in size.

  20. Gao Qingmin:Forging a Legend Back to Life

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    SWORD-MAKER Gao Qingmin first dreamt of making swords when standing by his father at the furnace. As a teenager, he was apprenticed to his blacksmith father Gao Xikun, and schooled in stories of master ironsmiths Ou Yezi and Gan Jiang,both famous for forging highquality Tangxi swords.

  1. Magnetostriction of heavily deformed Fe–Co binary alloys prepared by forging and cold rolling

    Energy Technology Data Exchange (ETDEWEB)

    Yamaura, Shin-ichi, E-mail: yamaura@imr.tohoku.ac.jp [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba, Sendai 980-8577 (Japan); Nakajima, Takashi [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba, Sendai 980-8577 (Japan); Satoh, Takenobu; Ebata, Takashi [Tohoku Steel, Co., Ltd., 23 Nishigaoka, Murata, Murata-machi, Shibata 989-1393 (Japan); Furuya, Yasubumi [North Japan Research Institute for Sustainable Energy, Hirosaki University, 2-1-3 Matsubara, Aomori 030-0813 (Japan)

    2015-03-15

    Highlights: • The as-forged Fe{sub 25}Co{sub 75} alloy shows the magnetostriction of 108 ppm. • The as-cold rolled Fe{sub 25}Co{sub 75} alloy shows the magnetostriction of 140 ppm. • Magnetostriction of Fe–Co alloy reached the maximum in a single bcc state. • Fcc phase is harmful to the increase in magnetostriction of Fe–Co alloy. • Fcc phase precipitation in Fe–Co alloy can be suppressed by cold rolling. - Abstract: Magnetostriction of Fe{sub 1−x}Co{sub x} (x = 50–90 at%) alloys prepared by forging and subsequent cold-rolling was studied as functions of alloy compositions and thermomechanical treatments. Magnetostriction of the as-forged Fe{sub 25}Co{sub 75} alloy was 108 ppm and that of the as-cold rolled Fe{sub 25}Co{sub 75} alloy measured parallel to the rolling direction (RD) was 128 ppm. The cold-rolled Fe{sub 25}Co{sub 75} alloy possessed a nearly {1 0 0}<0 1 1> texture, leading to the maximum magnetostriction of 140 ppm when measured at an angle of 45° to RD. Moreover, the fully annealed Fe{sub 25}Co{sub 75} and Fe{sub 20}Co{sub 80} alloys were gradually cold rolled and magnetostriction were measured. Results showed that the magnetostriction of those cold-rolled alloys drastically increased with increasing reduction rate. According to the XRD and TEM observations, intensity of the fcc peak gradually decreased with increasing reduction rate and that the alloys became to be in a bcc single state at a reduction rate higher than 90%, leading to a drastic increase in magnetostriction.

  2. Open die forging of large shafts with porosity defects – physical and numerical modelling

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2013-01-01

    The aim and scope of this paper is centered to analyze the influence of the geometry of V-shaped dies on the closure of internal centerline porosity defects in ingots during multistep open-die forging. The investigation is performed with small scale physical models made from lead using V-shaped d...... conditions. The presentation is supported by finite element modelling using an in-house developed computer program and the overall investigation shows that better results in closure of centerline defects are obtained with a V-shaped die with 120º die angle....

  3. 连杆无飞边锻造工艺及模具系统研究%Flashless Forging Process and Tool System of Connecting Rod

    Institute of Scientific and Technical Information of China (English)

    刘雅辉; 刘淑梅; 何文涛; 于秋华

    2014-01-01

    目的:研究连杆无飞边锻造工艺,以及闭模锻造过程中中间工序件的设计和所需的模具系统。方法通过建立有限元模型,分析连杆的预锻和终锻过程中金属流动长度、成形载荷和模具寿命,为模具设计提供数据支持。结果数值模拟结果表明金属充模效果良好;连杆大端主要在预锻中成形,而连杆小端和杆部主要在终锻中成形;预锻和终锻的最大成形载荷分别为437 t 和850 t;连杆大端的模腔圆角为模具失效危险区。结论通过辊锻制坯、预锻分配物料和终锻精密成形,实现了连杆的无飞边锻造。%Objective To investigate the flashless forging process connecting rod, as well as the design of intermediate goods and the die system needed for closed-die forging. Methods Finite element model was estimated to analyze the metal flowing path during pre and final forging, forming load and tool life, which provided data support for the tool design. Re-sults Results of numerical simulation showed that: the metal die-filling was desired; the big end of connecting rod was mainly formed in the pre-forging, whereas small end and stem were mainly formed in the final forging; the maximum form-ing loads of pre and final forging were 437 t and 850 t, respectively; the dangerous zone of tool failure occurred at the big end of connecting rod in the cavity. Conclusion Through rolling for blank preparation, pre-forging for materials distribu-tion and final forging for precision forming, flashless precision forging for connecting rod was achieved.

  4. Forging Partnerships to Improve Teaching: A Science Specialist School Shows a Way Forward

    Science.gov (United States)

    Hingley, Phil; Jarvis, Tina

    2009-01-01

    In September 2005, Beaumont Leys Secondary School gained Specialist Science status. As part of this new role the secondary school decided to support its ten feeder primary schools, which were close enough geographically to allow both daytime and twilight activities. Having gathered information about their in-service needs, Beaumont Leys offered a…

  5. A Method For Producing Hollow Shafts By Rotary Compression Using A Specially Designed Forging Machine

    Directory of Open Access Journals (Sweden)

    Tomczak J.

    2015-09-01

    Full Text Available The paper presents a new method for manufacturing hollow shafts, where tubes are used as billet. First, the design of a specially designed forging machine for rotary compression is described. The machine is then numerically tested with regard to its strength, and the effect of elastic strains of the roll system on the quality of produced parts is determined. The machine’s strength is calculated by the finite element method using the NX Nastran program. Technological capabilities of the machine are determined, too. Next, the results of the modeling of the rotary compression process for a hollow stepped shafts by the finite element method are given. The process for manufacturing hollow shafts was modeled using the Simufact.Forming simulation program. The FEM results are then verified experimentally in the designed forging machine for rotary compression. The experimental results confirm that axisymmetric hollow shafts can be produced by the rotary compression method. It is also confirmed that numerical methods are suitable for investigating both machine design and metal forming processes.

  6. FORGE Canada Consortium: outcomes of a 2-year national rare-disease gene-discovery project.

    Science.gov (United States)

    Beaulieu, Chandree L; Majewski, Jacek; Schwartzentruber, Jeremy; Samuels, Mark E; Fernandez, Bridget A; Bernier, Francois P; Brudno, Michael; Knoppers, Bartha; Marcadier, Janet; Dyment, David; Adam, Shelin; Bulman, Dennis E; Jones, Steve J M; Avard, Denise; Nguyen, Minh Thu; Rousseau, Francois; Marshall, Christian; Wintle, Richard F; Shen, Yaoqing; Scherer, Stephen W; Friedman, Jan M; Michaud, Jacques L; Boycott, Kym M

    2014-06-01

    Inherited monogenic disease has an enormous impact on the well-being of children and their families. Over half of the children living with one of these conditions are without a molecular diagnosis because of the rarity of the disease, the marked clinical heterogeneity, and the reality that there are thousands of rare diseases for which causative mutations have yet to be identified. It is in this context that in 2010 a Canadian consortium was formed to rapidly identify mutations causing a wide spectrum of pediatric-onset rare diseases by using whole-exome sequencing. The FORGE (Finding of Rare Disease Genes) Canada Consortium brought together clinicians and scientists from 21 genetics centers and three science and technology innovation centers from across Canada. From nation-wide requests for proposals, 264 disorders were selected for study from the 371 submitted; disease-causing variants (including in 67 genes not previously associated with human disease; 41 of these have been genetically or functionally validated, and 26 are currently under study) were identified for 146 disorders over a 2-year period. Here, we present our experience with four strategies employed for gene discovery and discuss FORGE's impact in a number of realms, from clinical diagnostics to the broadening of the phenotypic spectrum of many diseases to the biological insight gained into both disease states and normal human development. Lastly, on the basis of this experience, we discuss the way forward for rare-disease genetic discovery both in Canada and internationally.

  7. Virtual Reality Technology in The Application of the Yacht Show%虚拟现实技术在游艇展示中的应用

    Institute of Scientific and Technical Information of China (English)

    张超; 刘李明; 葛金龙

    2012-01-01

    本文阐述了相较于传统展示方式,虚拟现实技术所表现出的优势,并对各主流虚拟现实软件的特点进行比较。然后探讨了基于VR-Platform虚拟现实平台的游艇虚拟展示中涉及到的关键技术以及在这些技术运用过程中所需注意的一些问题。%This paper elaborates the traditional way than show, the virtual reality technology showed what advantage, and the main characteristics of the virtual reality software comparison. Then discusses the VR-Platform based on virtual reality platform cruise virtual display the key technologies involved in these technologies and in the process of using needed atten- tion to some problems.

  8. Transmission electron microscopy of Ti-12Mo-13Nb Alloy aged after heat forging; Microscopia eletronica de transmissao da liga Ti-12Mo-13Nb envelhecida apos forjamento a quente

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Nathalia Rodrigues [Centro Universitario de Volta Redonda (UNIFOA), Volta Redonda, RJ (Brazil); Baldan, Renato [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Escola de Engenharia; Nunes, Carlos Angelo; Mei, Paulo Roberto [Universidade Estadual de Campinas (UNICAMP), Campinas, SP (Brazil); Gabriel, Sinara Borborema [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil)

    2014-06-15

    Metastable β-Ti alloys possess mechanical properties, in particular a elastic modulus that depends not only on its composition but also the applied thermomechanical treatments. These alloys require high mechanical strength and a low Young’s modulus to avoid stress shielding. Preliminary studies on the development of Ti- 13Nb-12Mo alloy showed than the better properties were obtained at aged at 500 ° C / 24 h after cold forging , whose microstructure consisted of bimodal α phase in the β matrix. In this work, Ti-12Mo-13Nb alloy was heat forged and aged at 500 deg C for 24h and the microstructure was analyzed by employing X-ray diffraction and transmission electron microscopy. According to the results, while the cold forging resulted in bimodal α phase in the β matrix, hot forging resulted in a fine and homogeneous α phase in the β matrix. (author)

  9. Mentoring: Forging New Links onto the Chain.

    Science.gov (United States)

    Welty, Kenneth

    2000-01-01

    Uses a chain metaphor for describing mentoring, a nurturing process in which an accomplished professional serves as role model, sponsor, master teacher, and career counselor for a promising novice. Suggests that more mentors are needed to encourage others to become or remain technology education teachers. (JOW)

  10. Mentoring: Forging New Links onto the Chain.

    Science.gov (United States)

    Welty, Kenneth

    2000-01-01

    Uses a chain metaphor for describing mentoring, a nurturing process in which an accomplished professional serves as role model, sponsor, master teacher, and career counselor for a promising novice. Suggests that more mentors are needed to encourage others to become or remain technology education teachers. (JOW)

  11. Research on forging process and die design of scraper based on Deform%基于Deform的刮板锻造工艺及模具设计研究

    Institute of Scientific and Technical Information of China (English)

    王凡; 王力爽

    2012-01-01

    Scraper often has the forging flaw in the process of forging, such as folding, under-fill, under-pressing, crack etc. , due to its more complex structure. Practice shows that improper control of die and billet temperature, unreasonable design of billet and flash will cause the metal flowing difficulty, it is the main reason for the forging flaw. Using the FEM software Deform, through forging simulation and analysis of scraper, we can get the forging process date, as metal material flow, die filling, the change of die and billet temperature. Research shows that Deform software's application can effectively avoid the happening of forging flaw, improve the material' s utilizing rate and decrease the test times of forging, and it also has the reference value for the similar forging process.%刮板由于其较复杂的结构,在模锻过程中常存在折叠、局部填充不足、欠压及裂纹等缺陷.实践表明,锻造过程中坯料与模具温度的控制不当、坯料与毛边槽设计不够不合理,导致金属流动困难是造成缺陷的主要原因.借助有限元仿真软件Deform,通过对刮板模锻成型的模拟分析,可以提供金属材料流动、模具填充、毛坯与模具温度变换等工艺分析数据.研究表明,Deform软件的应用,可有效地避免锻造缺陷的发生、提高材料利用率、减少试锻次数,对此类锻件的生产有很强的参考价值.

  12. Consolidation of nanostructured metal powders by rapid forging: Processing, modeling, and subsequent mechanical behavior

    Science.gov (United States)

    Shaik, G. R.; Milligan, W. W.

    1997-03-01

    Fe-10Cu powders containing 20-nm grains were produced by attritor milling of elemental powders in argon. A rapid powder forging technique was developed to consolidate the powders into fully dense compacts while maintaining nanoscale grain sizes. Grain growth during the consolidation was controlled by reducing the time of exposure at elevated temperature to a few minutes or less, a technique which is applicable to all materials and does not necessitate the addition of dispersoids. This was achieved by heating green compacts quickly using an induction heater, and then forging and rapidly cooling them back to room temperature. Forging was conducted in a protective argon atmosphere to limit contamination. Fully dense compacts were produced at relatively low temperatures, mainly due to the accelerated creep rates exhibited by the nanostructures. Transmission electron microscopy and X-ray diffraction analysis found an average grain size of 45 nm in the fully dense samples forged at 530°C. Indications are that finer grain sizes should be attainable by using slightly lower temperatures and higher pressures. The success of the technique (compared to hot-isostatic pressing (“hipping”)) is due to both reducing time at elevated temperatures and applying relatively high pressures. Microhardness tests revealed a significant strengthening effect due to grain size refinement, following a Hall-Petch relation. Compression testing at room temperature showed no strain hardening during plastic deformation, which occurred by shear banding. High strengths, up to 1800 MPa, were obtained at room temperature. Compression testing at 575°C revealed a significant strain rate dependence of mechanical behavior and also the possibility of superplastic behavior. Power-law creep was observed at 575°C, with very high steady-state creep rates on the order of 50 pct/s at 230 MPa. The consolidation process was successfully modeled by slightly modifying and applying the Arzt, Ashby, and

  13. Analysis and control on forging cracks of steel 0 Cr17 Ni4 Cu4 Nb%0 Cr17 Ni4 Cu4 Nb钢锻造裂纹分析与控制

    Institute of Scientific and Technical Information of China (English)

    郎荣兴; 李贵全; 殷春云

    2016-01-01

    For raw materials and forging technology of stainless steel 0Cr17Ni4Cu4Nb, it was found that the main reason for cracks pro-duced in forging was the excessive amounts of the delta ferrite in material internal microstructure. When the content of delta ferrite excee-ded a certain amount, the forging plasticity of material significantly decreased and the deformation resistance increased. Once deformation gradually increased to a certain amount, the cracks appeared, and became more serious with the increase of deformation. Research results show that check and control the content of delta ferrite in raw materials before using to ensure that the materials still have good plasticity in the hot working process and the ferrite content is less than 20% and meets or above the standard of F7 level of CB/T 1209—1992. At the same time roughness of the blank must achieve above Ra1. 6μm-Ra0. 8μm and the forging tools should be preheated and the forging de-formation of each heat should be strictly controlled to satisfy the requirement of design and quality of forgings.%针对0Cr17Ni4Cu4Nb不锈钢锻造生产过程中产生的锻造裂纹,对原材料和锻造工艺进行分析发现,产生裂纹的主要原因是由于材料内部组织中的δ铁素体含量超过一定量时,会极大地降低材料的锻造塑性,使得变形抗力增大;当变形量逐渐增加到一定量时,裂纹开始出现,并且随着变形量的增加裂纹越来越严重。研究结果表明,在使用该材料时,需要对原材料进行铁素体含量检查并加以控制,铁素体含量要求<20%,符合CB/T 1209—1992 F7级以上标准,保证该材料良好的热加工工艺塑性;毛坯粗糙度要求达到Ra=1.6~0.8μm以上,预热锻造工具,严格控制每一火次的锻造变形量,以满足锻件的设计和质量要求。

  14. Prevention of thinning at disc center during rotary forging

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Presents the simulation and analysis of the rotary forging of a disc using a finite element method, which re veals the thinning at the disc center is caused by higher radial and tangential tensile stresses resulting from the local loading of a rotary die and acting at the center of a workpiece, and proposes a new design of rotary die with a hole opened in its center to prevent the continuous occurrence of shortening in the axial direction and elongation in the tan gential and radial directions, and concludes from simulation results that the rotary die with a hole opened in its center is effective for prevention of thinning or cracking at the center of a disc during rotary forging.

  15. Forging Alliances in Interdisciplinary Rehabilitation Research (FAIRR): A Logic Model.

    Science.gov (United States)

    Gill, Simone V; Khetani, Mary A; Yinusa-Nyahkoon, Leanne; McManus, Beth; Gardiner, Paula M; Tickle-Degnen, Linda

    2017-07-01

    In a patient-centered care era, rehabilitation can benefit from researcher-clinician collaboration to effectively and efficiently produce the interdisciplinary science that is needed to improve patient-centered outcomes. The authors propose the use of the Forging Alliances in Interdisciplinary Rehabilitation Research (FAIRR) logic model to provide guidance to rehabilitation scientists and clinicians who are committed to growing their involvement in interdisciplinary rehabilitation research. We describe the importance and key characteristics of the FAIRR model for conducting interdisciplinary rehabilitation research.

  16. Forging process modeling of cone-shaped posts

    Institute of Scientific and Technical Information of China (English)

    Xuefeng Liu; Lingyun Wang; Li Zhang

    2004-01-01

    Using the rigid visco-plastic Finite Element Method (FEM), the process of forging for long cone-shaped posts made of aluminum alloys was modeled and the corresponding distributions of the field variables were obtained based on considering aberrance of grids, dynamic boundary conditions, non-stable process, coupled thermo-mechanical behavior and other special problems.The difficulties in equipment selection and die analysis caused by the long cone shape of post, as well as by pressure calculation were solved.

  17. Constitutive Equation of Superalloy In718 in Hammer Forging Process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A constitutive equation reflecting the flow behavior ofSuperalloy In718 during the counter-blow hammer forging process was developed in terms of the relationship of flow stress and hot-deformation parameters, such as strain, strain rate, and deformation temperature. A new simplified approach for the complex multi-pass stress-strain curves has been attempted. The simulation curves calculated by constitutive equation are consistent with the experimental data.

  18. Forging a Comprehensive Approach to Counterinsurgency Operations

    Science.gov (United States)

    2011-06-01

    rapid urbanization in developing nations, will stress government capacities to provide essential services to populations, particularly in developing... tomato grown on demonstration farm with use of drip irrigation technology U .S . A rm y (V en es sa H er na nd ez ) 6 | FeatuReS PRISM 2, no. 3...be building a school; and on the third block, we may be restoring water and power—with all of this being done simultaneously. Each and every day

  19. Influence of Hot forging on Tribological behavior of Al6061-TiB2 In-situ composites

    Science.gov (United States)

    Pradeep kumar, G. S.; Keshavamurthy, R.; kuppahalli, Prabhakar; kumari, Prachi

    2016-09-01

    Al6061-TiB2 metal matrix composite was fabricated by stir casting technique via in-situ reaction, using mixture of Al6061 alloy, Potassium tetraflouroborate salt (KBF4) and tetraflourotitanate (K2TiF6). The cast composites were processed to hot forging, SEM studies; X- ray Diffraction studies (XRD), Microhardness and Dry friction and wear tests. Pin on disc type machine was used to perform tribological tests over a load range of 20-100N and sliding velocities of 0.314-1.57m/s. SEM and XRD studies confirms formation of fine in-situ TiB2 particles. Composites exhibit higher Microhardness, improved wear resistance and Lower COF with formation of TiB2 particles when compared with the unreinforced alloy. Compared to cast alloy and its Composites, forged alloy and its composites show superior Tribological behavior under similar test conditions.

  20. 自蔓延反应喷涂锻造温度场和残余应力的数值模拟%Simulation of Temperature Field and Residual Stress of SHS Reactive Spraying Forging

    Institute of Scientific and Technical Information of China (English)

    陈威; 高一翔; 朱磊; 丛洋

    2012-01-01

    Using the ANSYS finite element software, the temperature field and the residual stress field during reactive pre-coating forging and reactive spraying forging of TiCNi coating on the surface of steel were computed and compared. Distribution law of the spraying forging temperature for each coating was obtained. When the temperature of substrate is high, the cool-down rate of the coating can be reduced by spraying forging, so the fatigue can be slowed down. The influence of reactive spraying forging on the residual stress of the coatings was also studied. The results show that the residual stress after forging is far less than that before forging, and the increase of initial forging temperature can decrease the residual stress of the coating.%采用ANSYS有限元软件对钢板表面反应预涂TiCNi涂层以及反应喷涂后锻造两种加工过程的温度场和残余应力场进行了模拟计算和比较,得到了各涂层基体喷涂锻造温度场规律.基体高温时喷涂锻造可以降低涂层试件的冷却速度,从而减缓裂纹的产生;研究了反应喷涂锻造对涂层残余应力的影响.结果表明:锻造后各层中的残余应力远小于锻造前各层中的残余应力,而提高始锻造温度可以减小涂层中残余应力.

  1. Hot-forging Die Cavity Surface Layer Temperature Gradient Distribution and Determinant

    Institute of Scientific and Technical Information of China (English)

    WANG Huachang; WANG Guan; XIAO Han; WANG Hongfu

    2011-01-01

    Based on the car front-wheel-hub forging forming process of numerical simulation,the temperature gradient expression of forging model cavity near the surface layer was got ten,which illustrates that the forging temperature gradient is related to forging die materials thermal conductivity,specific heat and impact speed,and the correlation coefficient is 0.97.Under the different thermal conductivity,heat capacity and forging speed,the temperature gradient was compared with each other.The paper obtained the relevant laws,which illustrates the temperature gradient relates to these three parameters in a sequence of thermal conductivity > impact speed> specific heat capacity.To reduce thermal stress in the near-surface layer of hot forging cavity,the material with greater thermal conductivity coefficient and specific heat capacity should be used.

  2. Investigation of the influence of hybrid layers on the life time of hot forging dies

    Directory of Open Access Journals (Sweden)

    S. Legutko

    2013-04-01

    Full Text Available The paper deals with the issues related in the process of drop forging with special attention paid to the durability of forging tools. It presents the results of industrial investigation of the influence of hybrid layers on hot forging dies. The effectiveness of hybrid layers type nitrided layer/PVD coating applied for extending the life of forging tools whose working surfaces are exposed to such complex exploitation conditions as, among others, cyclically varying high thermal and mechanical loads, as well as intensive abrasion at raised temperature. The examination has been performed on a set of forging tools made of Unimax steel and intended for forging steel rings of gear box synchronizer in the factory FAS in Swarzedz (Poland.

  3. Influence of Processing Parameters on Grain Size Evolution of a Forged Superalloy

    Science.gov (United States)

    Reyes, L. A.; Páramo, P.; Salas Zamarripa, A.; de la Garza, M.; Guerrero-Mata, M. P.

    2016-01-01

    The microstructure evolution of nickel-based superalloys has a great influence on the mechanical behavior during service conditions. Microstructure modification and the effect of process variables such as forging temperature, die-speed, and tool heating were evaluated after hot die forging of a heat-resistant nickel-based alloy. Forging sequences in a temperature range from 1253 to 1323 K were considered through experimental trials. An Avrami model was applied using finite element data to evaluate the average grain size and recrystallization at different evolution zones. It was observed that sequential forging at final temperatures below 1273 K provided greater grain refinement through time-dependent recrystallization phenomena. This investigation was aim to explore the influence of forging parameters on grain size evolution in order to design a fully homogenous and refined microstructure after hot die forging.

  4. Effect of Laser Preheating AISI 4140 Specimens for Micro-Forging

    Directory of Open Access Journals (Sweden)

    Jung C.

    2017-06-01

    Full Text Available Many high performance and permanent service parts require suitable material characteristics-high fatigue strength is one of the most important characteristics. For this reason, surface treatment processes are essential to increase the material performance and avoid the use of costly ineffective material. There exist various surface treatment processes for various applications. Each process has advantages and disadvantages and hybridization can solve various problems. The micro-forging process delivers a controlled and uniform surface hardness, but the depth of the forged surface is limited. On the other hand, laser heat treatment can increase the hardness drastically, but the surface may become brittle, which reduces the fatigue life. Laser-assisted micro-forging is a novel hybrid process of laser heat treatment and micro-forging that has the potential to increase the forging depth and relax the stress caused by the high temperature of the forging process.

  5. The Effect of Corner Radii and Part Orientation on Stress Distribution of Cold Forging Die

    OpenAIRE

    Ahmad B.  Abdullah; Kam S. Ling; Zahurin Samad

    2008-01-01

    One of the most critical problems in cold forging is the huge stresses generated from the deformation of metal leads to die failure. The distribution of stresses mainly depends on geometry of the die. An approach to optimal design in cold forging die geometry and orientation are presented in this paper. The impression cold forging dies of the Universal joint was generated using three-dimensional CAD modeling software, SolidWorks. This CAD modeling software coupled with FEA tools, COSMOSWorks....

  6. Measurement and Analysis on Hardness and Residual Stress of Heavy Forging after Heat Treatment

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The hardness and residual stress in the forging for cold roller during low temperature tempering, and the relationship of residual stress and cooling temperature of high temperature tempering for heavy forgings were studied. The stress relaxation constant at low temperature tempering and the elasto-plastisity inversion temperature at high temperature tempering were found. The results are of great importance to determine rational tempering cooling process of heavy forgings.

  7. Cross dies forging: A new method to reduce forging force & price up to 80% thanks to FEM method

    Directory of Open Access Journals (Sweden)

    Mansouri Hamid

    2016-01-01

    Full Text Available Purpose of this article was to introduce a new method of forging which is called “Cross Die Forging”. In this method, the required force (load is reduced to the greatest possible degree through elimination of flash channel; however, this would also decrease the positive effect of flash channel, namely filling the gaps and pores within the mold. Cross die forging procedure provides a way for providing a better preform design which ensures that the mold is filled without allowing the material to enter the flash channel. This method has been invented based on the need to decrease the production costs and to use lower tonnage pressing devices for production of heavy parts. This method is an economical method only for parts that: A Has at least one plane of symmetry and the two ends that are perpendicular to the symmetry plane are flat; B Has a weight that makes it impossible to be manufactured by rolling or roll forging processes. Examples of such parts are valve’s body, T-junctions, etc.

  8. 行星齿轮精锻工艺分析与试验研究%Process analysis and experiment study on precision forging of planetary gear

    Institute of Scientific and Technical Information of China (English)

    闫红艳; 边翊; 彭冲; 刘桂华; 蒋智; 马晓晖

    2011-01-01

    According to indicator for gear accuracy testing, the questions that need pay attention to during accuracy controlling was put forward, and corresponding solution for each question was proposed. Based on systemic analysis of the problems such as elastic deformation of tooth profile, tooth surface and die life during the hot forging and cold forging process, the hot forging-cold finishing process was determined and the design of precision forging and hot forging dies were finished. The experiment study on the hot precision forging process for different blank dimensions and upsetting ratios was carried out, and the impact of blank and upsetting ratio to tooth file was analyzed. The result shows that, when billet diameter is less than the diameter at the small end of the gear and upset ratio is 1.5, the tooth profile and tooth head of the hot forging gear are filled well, and the tooth profile is full and accurate. After cleaning the iron oxide skin thoroughly, the surface quality of the forging is good.%根据齿轮精度检验的指标,提出了精度控制需要注意的问题,并针对每个问题提出解决办法.在系统分析热精锻和冷锻成形过程中齿形、齿面、弹性变形及模具寿命等问题的基础上,确定了热精锻—冷精整工艺流程,完成了精锻件及热精锻模的设计.对不同坯料尺寸和镦粗比的热精锻工艺过程进行了试验研究,分析了坯料和镦粗比对齿形充满的影响.研究结果表明,采用直径小于分锥角小端直径的坯料,选定镦粗比1.5进行热锻成形,锻造的热精锻齿轮齿形、齿顶充满效果较好,冷精整后的齿形饱满准确,在对氧化铁皮进行彻底清理后,锻件表面质量良好.

  9. Forging tool shape optimization using pseudo inverse approach and adaptive incremental approach

    Science.gov (United States)

    Halouani, A.; Meng, F. J.; Li, Y. M.; Labergère, C.; Abbès, B.; Lafon, P.; Guo, Y. Q.

    2013-05-01

    This paper presents a simplified finite element method called "Pseudo Inverse Approach" (PIA) for tool shape design and optimization in multi-step cold forging processes. The approach is based on the knowledge of the final part shape. Some intermediate configurations are introduced and corrected by using a free surface method to consider the deformation paths without contact treatment. A robust direct algorithm of plasticity is implemented by using the equivalent stress notion and tensile curve. Numerical tests have shown that the PIA is very fast compared to the incremental approach. The PIA is used in an optimization procedure to automatically design the shapes of the preform tools. Our objective is to find the optimal preforms which minimize the equivalent plastic strain and punch force. The preform shapes are defined by B-Spline curves. A simulated annealing algorithm is adopted for the optimization procedure. The forging results obtained by the PIA are compared to those obtained by the incremental approach to show the efficiency and accuracy of the PIA.

  10. A Study On The Fabrication Of Iron Powder From Forging Scale Using Hydrogen

    Directory of Open Access Journals (Sweden)

    Shin S.M.

    2015-06-01

    Full Text Available This study was conducted to investigate the effect of hydrogen content, temperature, reaction time for the reduction of forging scale which is mainly composed of hematite (Fe2O3. All reductive reactions were performed over the temperature range of 700 to 1200°C as well as 0.1 to 1 atm of hydrogen partial pressures. The results showed that the mechanism for the reduction of iron oxides using hydrogen gas was not a simple process, but proceeded in multiple reduction stages thermodynamically. The iron oxide was almost completely reduced to metallic iron powder with 91 wt.% of iron content in the forging scale at 0.1 atm of hydrogen partial pressure. The content of iron was however found to be increased with increasing hydrogen partial pressure from 0.1 to 1 atm with regardless of temperatures. The metallic iron powder was obtained with the mean size of 100 μm and more porous structure was observed.

  11. Standard method of macroetch testing steel bars, billets, blooms, and forgings

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2001-01-01

    1.1 Macroetching, which is the etching of specimens for macrostructural examination at low magnifications, is a frequently used technique for evaluating steel products such as bars, billets, blooms, and forgings. 1.2 Included in this method is a procedure for rating steel specimens by a graded series of photographs showing the incidence of certain conditions. The method is limited in application to bars, billets, blooms, and forgings of carbon and low alloy steels. 1.3 A number of different etching reagents may be used depending upon the type of examination to be made. Steels react differently to etching reagents because of variations in chemical composition, method of manufacture, heat treatment and many other variables. Establishment of general standards for acceptance or rejection for all conditions is impractical as some conditions must be considered relative to the part in which it occurs. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is ...

  12. Advanced numerical models for the thermo-mechanical-metallurgical analysis in hot forging processes

    Science.gov (United States)

    Ducato, Antonino; Fratini, Livan; Micari, Fabrizio

    2013-05-01

    In the paper a literature review of the numerical modeling of thermo-mechanical-metallurgical evolutions of a metal in hot forging operations is presented. In particular models of multiaxial loading tests are considered for carbon steels. The collected examples from literature regard phases transformations, also martensitic transformations, morphologies evolutions and transformation plasticity phenomena. The purpose of the tests is to show the correlation between the mechanical and the metallurgical behavior of a carbon steel during a combination of several types of loads. In particular a few mechanical tests with heat treatment are analyzed. Furthermore, Ti-6Al-4V titanium alloy is considered. Such material is a multi-phasic alloy, at room temperature made of two main different phases, namely Alpha and Beta, which evolve during both cooling and heating stages. Several numerical applications, conducted using a commercial implicit lagrangian FEM code are presented too. This code can conduct tri-coupled thermo-mechanical-metallurgical simulations of forming processes. The numerical model has been used to carry out a 3D simulation of a forging process of a complex shape part. The model is able to take into account the effects of all the phenomena resulting from the coupling of thermal, mechanical and metallurgical events. As simulation results strongly depend on the accuracy of input data, physical simulation experiments on real-material samples are carried out to characterize material behavior during phase transformation.

  13. Residual Stresses in 21-6-9 Stainless Steel Warm Forgings

    Energy Technology Data Exchange (ETDEWEB)

    Everhart, Wesley A.; Lee, Jordan D.; Broecker, Daniel J.; Bartow, John P.; McQueen, Jamie M.; Switzner, Nathan T.; Neidt, Tod M.; Sisneros, Thomas A.; Brown, Donald W.

    2012-11-14

    Forging residual stresses are detrimental to the production and performance of derived machined parts due to machining distortions, corrosion drivers and fatigue crack drivers. Residual strains in a 21-6-9 stainless steel warm High Energy Rate Forging (HERF) were measured via neutron diffraction. The finite element analysis (FEA) method was used to predict the residual stresses that occur during forging and water quenching. The experimentally measured residual strains were used to calibrate simulations of the three-dimensional residual stress state of the forging. ABAQUS simulation tools predicted residual strains that tend to match with experimental results when varying yield strength is considered.

  14. European Science Research Organisations forge closer ties

    CERN Multimedia

    2001-01-01

    Effective collaboration has always been one of the foundations of CERN's success. An essential ingredient for collaboration is communication and a new body EIROFORUM has just held its first meeting in Brussels with the aim of developing greater cross fertilization of ideas and projects. Seven organisations, CERN, EMBL (molecular biology), ESA (space activities), ESO (astronomy and astrophysics), ESRF (synchrotron radiation), ILL (neutron source) and EFDA (fusion) are currently members of EIROFORUM. Common interest between the organisations in computational grid development, materials science, instrumentation, public outreach and technology transfer has made EIROFRUM an essential group for maximising these European research organisations' resources. Increasing involvement in the Sixth Framework Programme, Europe's research guidelines for the next four years, is also one of the goals of the group. CERN takes over the chair of EIROFORUM in July 2001 and the next meeting will be held on site on 24 October .

  15. Show Time

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    <正> Story: Show Time!The whole class presents the story"Under the Sea".Everyone is so excited and happy.Both Leo and Kathy show their parentsthe characters of the play."Who’s he?"asks Kathy’s mom."He’s the prince."Kathy replies."Who’s she?"asks Leo’s dad."She’s the queen."Leo replieswith a smile.

  16. Snobbish Show

    Institute of Scientific and Technical Information of China (English)

    YIN PUMIN

    2010-01-01

    @@ The State Administration of Radio,Film and Television (SARFT),China's media watchdog,issued a new set of mles on June 9 that strictly regulate TV match-making shows,which have been sweeping the country's primetime programming. "Improper social and love values such as money worship should not be presented in these shows.Humiliation,verbal attacks and sex-implied vulgar content are not allowed" the new roles said.

  17. Simulations and Experiments of Hot Forging Design and Evaluation of the Aircraft Landing Gear Barrel Al Alloy Structure

    Science.gov (United States)

    Ram Prabhu, T.

    2016-04-01

    In the present study, the hot forging design of a typical landing gear barrel was evolved using finite element simulations and validated with experiments. A DEFORM3D software was used to evolve the forging steps to obtain the sound quality part free of defects with minimum press force requirements. The hot forging trial of a barrel structure was carried out in a 30 MN hydraulic press based on the simulation outputs. The tensile properties of the part were evaluated by taking samples from all three orientations (longitudinal, long transverse, short transverse). The hardness and microstructure of the part were also investigated. To study the soundness of the product, fluorescent penetrant inspection and ultrasonic testing were performed in order to identify any potential surface or internal defects in the part. From experiments, it was found that the part was formed successfully without any forging defects such as under filling, laps, or folds that validated the effectiveness of the process simulation. The tensile properties of the part were well above the specification limit (>10%) and the properties variation with respect to the orientation was less than 2.5%. The part has qualified the surface defects level of Mil Std 1907 Grade C and the internal defects level of AMS 2630 Class A (2 mm FBh). The microstructure shows mean grain length and width of 167 and 66 µm in the longitudinal direction. However, microstructure results revealed that the coarse grain structure was observed on the flat surface near the lug region due to the dead zone formation. An innovative and simple method of milling the surface layer after each pressing operation was applied to solve the problem of the surface coarse grain structure.

  18. Effect of molybdenum addition on the mechanical properties of sinter-forged Fe–Cu–C alloys

    Energy Technology Data Exchange (ETDEWEB)

    Rathore, Sanjay S., E-mail: rathore.sanjaysingh@gmail.com; Salve, Milind M., E-mail: milindrowling@gmail.com; Dabhade, Vikram V., E-mail: vvdabfmt@iitr.ac.in

    2015-11-15

    Molybdenum provides solid solution strengthening, enhances hardenability and has thus been used to improve mechanical properties of ferrous alloys significantly. The present study reports the effect of molybdenum addition on the properties of sinter-forged Fe–Cu–C alloys prepared using elemental powders under various heat treatment conditions. The elemental powder mixtures were compacted at a pressure of 500 MPa followed by sintering at 1120 °C in N{sub 2}–20%H{sub 2} atmosphere. Further, the sintered compacts were immediately forged at the sintering temperature in a closed die. The sinter-forged compacts were further homogenized and then heat treated under different cooling rates. Enhancement of the mechanical properties (hardness and tensile strength) were observed with Mo addition and increase in severity of quench. Hardness of air cooled samples was slightly lower than that of the water quenched samples but comparable with oil quenched samples. However, no significant increase in hardness was observed beyond 1.5 wt% Mo addition for all cooling conditions. At higher molybdenum content ductility was retained due to stabilization of ferrite phase by molybdenum. The microstructural study showed mostly ferrite–pearlite structure in furnace cooled condition whereas a complex microstructure was observed in the faster cooling conditions. Grain refinement was also observed with molybdenum addition. - Highlights: • Mo (0.25–4.0 wt%) addition in sinter-forged Fe–2Cu–0.65C alloys was investigated. • Effect of heat treatment on mechanical properties and microstructure was discussed. • Hardness and strength increased with Mo addition at the expense of ductility. • Hardness in air cooled condition was comparable with oil/water cooled conditions.

  19. An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

    Science.gov (United States)

    Cooper, A. J.; Smith, R. J.; Sherry, A. H.

    2017-02-01

    Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

  20. Experimental Investigation and Numerical Simulation of the Grain Size Evolution during Isothermal Forging of a TC6 Alloy

    Institute of Scientific and Technical Information of China (English)

    Miaoquan LI; Shankun XUE; Aiming XIONG; Shenghui CHEN

    2005-01-01

    Hot compression was conducted at a Thermecmaster-Z simulator, at deformation temperatures of 800~1040℃, with strain rates of 0.001~50 s-1 and height reduction of 50%. Grain size of the prior α phase was measured with a Leica LABOR-LUX12MFS/ST microscope to which QUANTIMET 500 software for image analysis for quantitative metallography was linked. According to the present experimental data, a constitutive relationship for a TC6 alloy and a model for grain size of the prior α phase were established based on the Arrhenius' equation and the Yada's equation,respectively. By finite element (FE) simulation, deformation distribution was determined for isothermal forging of a TC6 aerofoil blade at temperatures of 860~940℃ and hammer velocities of 9~3000.0 mm/min. Meanwhile, the grain size of the prior α phase is simulated during isothermal forging of the TC6 aerofoil blade, by combining FE outputs with the present grain size model. The present results illustrate the grain size and its distribution in the prior α phase during the isothermal forging of the TC6 aerofoil blade. The simulated results show that the height reduction, deformation temperature, and hammer velocity have significant effects on distribution of the equivalent strain and the grain size of the prior α phase.

  1. EROBATIC SHOW

    Institute of Scientific and Technical Information of China (English)

    2016-01-01

    Visitors look at plane models of the Commercial Aircraft Corp. of China, developer of the count,s first homegrown large passenger jet C919, during the Singapore Airshow on February 16. The biennial event is the largest airshow in Asia and one of the most important aviation and defense shows worldwide. A number of Chinese companies took part in the event during which Okay Airways, the first privately owned aidine in China, signed a deal to acquire 12 Boeing 737 jets.

  2. Solution Examples of Selected Issues Related to Die Forging / Przykłady Rozwiązań Wybranych Zagadnień Związanych Z Kuciem Matrycowym

    Directory of Open Access Journals (Sweden)

    Gronostajski Z.

    2015-12-01

    Full Text Available The paper presents selected examples of solutions and specific user applications associated with the industrial forging processes. Various process specific issues encountered during many years of bilateral collaboration with the forging industry are addressed and analysis methods are presented. As demonstrated in numerous articles and publications, the parameters influencing the die forging process are subject to complicated and mutually related dependencies, which can affect and complicate the methods of analysis. For this reason, researchers, more and more frequently, involve the use of additional support tools such as CAD / CAM / CAE, numerical modelling based on FEM, tool surface scanning methods, physical modelling, advanced microstructural research and dedicated control-measurement systems to validate engaged solutions. The research conducted by the authors included mainly: an analysis of the preform preparation, the impact of the geometry on the forging quality and the heating methods of the material and the tools, analysis of the tribological conditions, as well as an optimization of selected processes in respect of the force parameters, strain and temperature distributions and finally, a weight minimization of the input material. The issues discussed by the authors in the article intend, on the basis of the experience of its creators, to review the issues of the current forging technology and to indicate its possible solutions and development directions.

  3. A new Friction and Lubrication Test for Cold Forging

    DEFF Research Database (Denmark)

    Bay, Niels; Wibom, Ole; Aalborg Nielsen, J

    1995-01-01

    This paper presents a new friction and lubrication test for cold forging. The test allows controlled variation of the surface expansion in the range 0-2000%, the tool temperature in the range 20-270°C and the sliding length between 0 and infinite. Friction is decreasing with increasing temperature...... in the range 30-150°C. Above this temperature range friction increases. As regards lubricant performance Lubrication Limit Curves (LLC) are plotted in a sliding length-surface enlargement diagram with the tool temperature as a parameter. Larger tool temperature implies lower acceptable surface expansion...

  4. Environmentally Benign Lubricant Systems For Cold, Warm And Hot Forging

    DEFF Research Database (Denmark)

    Bay, Niels

    2010-01-01

    The growing awareness of environmental issues and the requirements to establish solutions diminishing the impact on working environment as well as external environment has initiated ever increasing efforts to develop new, environmentally benign tribological systems for metal forming. The present...... paper gives an overview of these efforts substituting environmentally hazardous lubricants in cold, warm and hot forging. The paper is an extract of the keynote paper [3] written by the author together with eight co-authors referring to collected papers and other information from more than 30 different...

  5. Manufacturing involving forging of multiple objects in contact

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Zhang, W.; Martins, P.A.F.

    Finite element modeling of multi-object manufacturing processes is presented with supporting experiments. The underlying finite element implementation is based on the flow formulation and further coupled with thermal and electrical models to accomplish electro-thermo-mechanical simulation. All...... and dissimilar materials. While being plastically deformed against each other under increasing forging load, the parts dynamically develop their mutual contact interfaces. Comparisons of the final geometry as well as force-displacement curves are evaluated. The potential of simulated applications are discussed...

  6. Modeling Cavitation in ICE Pistons Made with Isothermal Forging

    Directory of Open Access Journals (Sweden)

    V.V. Astanin

    2014-07-01

    Full Text Available Possible causes for cavitations in parts made with an Al-Si eutectic alloy AK12D (AlSi12 were explored with mathematical and physical modeling with involved acoustic emission. Pores were formed from micro-cracks, which appear during the early stages of a deformation process, with the help of micro-stresses appearing at phase boundaries (Al/Si interface due to thermal expansion. At the design stage of isothermal forgings of such products it is recommended to provide a scheme of the deformed shape, which is under uniform compression, to compensate for the inter-phase stresses.

  7. CFOs and strategists: forging a common framework.

    Science.gov (United States)

    Rappaport, A

    1992-01-01

    Companies have become increasingly polarized into two divergent camps: those who consider shareholder value the key to managing the company and those who put their faith in gaining competitive advantage. Indeed, that age-old debate between investing for the long term and showing outstanding short-term results is back - only this time the camps are flying banners with the new buzzwords of corporate America: competitive advantage and shareholder value. In this article, Alfred Rappaport attempts to settle the debate once and for all, arguing forcefully that establishing competitive advantage and creating shareholder value both stem from a common economic framework. In fact, long-term productivity is the hinge from which both sustainable competitive advantage and consistent results for the shareholder hang. But many managers refuse to accept this theory and cling to the mistaken belief that the market does not actually value the long-term productivity of their company but judges it only by its short-term performance. They then jump to a second mistaken conclusion: assuming they must depart from the shareholder-value model to improve their competitive position. Rappaport attacks these mistaken beliefs, showing that the stock market does value the long-term productivity of a company and that it is not necessary to depart from the shareholder-value model to improve a company's competitive position. Maximum returns for current shareholders will materialize only when managers maximize long-term shareholder value and deliver interim results that attest credibly to sustainable competitive advantage.

  8. Forging Cr12MoV Steel Rolling Method of Influence on Quality of Wire Wheel Research%锻造方法对Cr12MoV钢滚丝轮质量的影响研究

    Institute of Scientific and Technical Information of China (English)

    王金发; 宋学全; 张珂禹; 姜连德

    2011-01-01

    The influences to the unevenness, forging inside crack, mechanical properties, heat treatment deformation and service life of the carbide of Cr12MoV steel rolling wire which occurred by different forging methods was studied by comparing the different forging technology of upsetting and drawing, forming, margining and so on.%通过镦拔、成形、滚边等不同锻造工艺的对比,研究了锻造方法对Cr12MoV钢滚丝轮碳化物不均匀度、锻件内裂、机械性能、热处理变形量、使用寿命等的影响.

  9. 75 FR 67110 - Forged Stainless Steel Flanges From India and Taiwan

    Science.gov (United States)

    2010-11-01

    ... COMMISSION Forged Stainless Steel Flanges From India and Taiwan AGENCY: United States International Trade... stainless steel flanges from India and Taiwan. SUMMARY: The Commission hereby gives notice that it has... determine whether revocation of the antidumping duty orders on forged stainless steel flanges from India...

  10. Forging; Heat Treating and Testing; Technically Oriented Industrial Materials and Process 1: 5898.05.

    Science.gov (United States)

    Dade County Public Schools, Miami, FL.

    The course provides students with advanced and exploratory experience in the area of plastic deformation of metals and in the changing of the physical characteristics of metals by the controlled application and timed removal of heat. Course content includes goals, specific objectives, safety in forge work, forging tools and equipment, industrial…

  11. [Research on the inner wall condition monitoring method of ring forgings based on infrared spectra].

    Science.gov (United States)

    Fu, Xian-bin; Liu, Bin; Wei, Bin; Zhang, Yu-cun; Liu, Zhao-lun

    2015-01-01

    In order to grasp the inner wall condition of ring forgings, an inner wall condition monitoring method based on infrared spectra for ring forgings is proposed in the present paper. Firstly, using infrared spectroscopy the forgings temperature measurement system was built based on the three-level FP-cavity LCTF. The two single radiation spectra from the forgings' surface were got using the three-level FP-cavity LCTF. And the temperature measuring of the surface forgings was achieved according to the infrared double-color temperature measuring principle. The measuring accuracy can be greatly improved by this temperature measurement method. Secondly, on the basis of the Laplace heat conduction differential equation the inner wall condition monitoring model was established by the method of separating variables. The inner wall condition monitoring of ring forgings was realized via combining the temperature data and the forgings own parameter information. Finally, this method is feasible according to the simulation experiment. The inner wall condition monitoring method can provide the theoretical basis for the normal operating of the ring forgings.

  12. Microstructure Modeling of a Ni-Fe-Based Superalloy During the Rotary Forging Process

    Science.gov (United States)

    Loyda, A.; Hernández-Muñoz, G. M.; Reyes, L. A.; Zambrano-Robledo, P.

    2016-06-01

    The microstructure evolution of Ni-Fe superalloys has a great influence on the mechanical behavior during service conditions. The rotary forging process offers an alternative to conventional bulk forming processes where the parts can be rotary forged with a fraction of the force commonly needed by conventional forging techniques. In this investigation, a numerical modeling of microstructure evolution for design and optimization of the hot forging operations has been used to manufacture a heat-resistant nickel-based superalloy. An Avrami model was implemented into finite element commercial platform DEFORM 3D to evaluate the average grain size and recrystallization during the rotary forging process. The simulations were carried out considering three initial temperatures, 980, 1000, and 1050 °C, to obtain the microstructure behavior after rotary forging. The final average grain size of one case was validated by comparing with results of previous experimental work of disk forging operation. This investigation was aimed to explore the influence of the rotary forging process on microstructure evolution in order to obtain a homogenous and refined grain size in the final component.

  13. MM 99.58 Physical modelling of Hammerhead forging, Vertical and Lateral load history

    DEFF Research Database (Denmark)

    Arentoft, Mogens; Eriksen, Morten; Wanheim, Tarras

    1999-01-01

    The present report presents a laboratory setup with hammerhead forging, where the vertical and lateral force history is obtained under different process conditions......The present report presents a laboratory setup with hammerhead forging, where the vertical and lateral force history is obtained under different process conditions...

  14. RESEARCH ON THE WARM FORGING OF ALUMINUM ALLOYS:DEVELOPMENT OF A FORMULA TO DESCRIBE THE SOFTENING BEHAVIOR OF A2011 IN FORGING PROCESS

    Institute of Scientific and Technical Information of China (English)

    X.H. Zhang, K. Osakada; X. Y. Ruan

    2003-01-01

    To understand the forming behaviour of aluminum alloys, the upsetting test of alu-minum alloys at evaluated temperature is conducted. Because in warm forging theflow stress decreases with increasing straining, which is so-called work softening, noappropriate material formulation is available. For the evaluation of flow stress ofaluminum alloys in warm forging processes, in this paper, a formula is derived byanalyzing the stress data measured at various temperatures. It is demonstrated thatthe formula fits the flow stress obtained from experiment.

  15. Simulation and analysis of hot forging process for industrial locking gear elevators

    Science.gov (United States)

    Maarefdoust, M.; Kadkhodayan, M.

    2010-06-01

    In this paper hot forging process for industrial locking gear elevators is simulated and analyzed. An increase in demand of industrial locking gear elevators with better quality and lower price caused the machining process to be replaced by hot forging process. Production of industrial locking gear elevators by means of hot forging process is affected by many parameters such as billet temperature, geometry of die and geometry of pre-formatted billet. In this study the influences of billet temperature on effective plastic strain, radius of die corners on internal stress of billet and thickness of flash on required force of press are investigated by means of computer simulation. Three-dimensional modeling of initial material and die are performed by Solid Edge, while simulation and analysis of forging are performed by Super Forge. Based on the computer simulation the required dies are designed and the workpieces are formed. Comparison of simulation results with experimental data demonstrates great compatibility.

  16. The development and production of thermo-mechanically forged tool steel spur gears

    Science.gov (United States)

    Bamberger, E. N.

    1973-01-01

    A development program to establish the feasibility and applicability of high energy rate forging procedures to tool steel spur gears was performed. Included in the study were relatively standard forging procedures as well as a thermo-mechanical process termed ausforming. The subject gear configuration utilized was essentially a standard spur gear having 28 teeth, a pitch diameter of 3.5 inches and a diametral pitch of 8. Initially it had been planned to use a high contact ratio gear design, however, a comprehensive evaluation indicated that severe forging problems would be encountered as a result of the extremely small teeth required by this type of design. The forging studies were successful in achieving gear blanks having integrally formed teeth using both standard and thermo-mechanical forging procedures.

  17. RESEARCH ON INFLUENCE OF TEMPERATURE ON A PRECISION FORGING PROCESS OF BLADE WITH A TENON

    Institute of Scientific and Technical Information of China (English)

    Y.L. Liu; H. Yang; T. Gao; M. Zhan; W. Cai

    2005-01-01

    The blade precision forging process is a forming process with high temperature and large plastic deformation. Interaction of deformation and heat conduction leads to large uneven distribution of temperature. The unevenness of temperature distribution has a great effect on mechanical properties and the microstructure of materials. So it is necessary to consider the influence of temperature on the precision forging process of blades. Taking a blade with a tenon into consideration, a 3D mechanical model in precision forging is built up. The distribution laws of temperature field and the influence of the temperature on the equivalent stress in the process are obtained by using 3-D coupled thermo-mechanical FEM code developed by the authors. The results obtained illustrate that the influence of the temperature field on the blade forging process is considerable. The achievements of predicting microstructure and mechanical properties for forged blades is significant.

  18. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    Energy Technology Data Exchange (ETDEWEB)

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R. [University of Missouri-Kansas City; Bergen, R. [Precision Metal Products; Balch, D. K. [Sandia Natl Laboratory

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  19. Characterization of a Viking Blade Fabricated by Traditional Forging Techniques

    Science.gov (United States)

    Vo, H.; Frazer, D.; Bailey, N.; Traylor, R.; Austin, J.; Pringle, J.; Bickel, J.; Connick, R.; Connick, W.; Hosemann, P.

    2016-12-01

    A team of students from the University of California, Berkeley, participated in a blade-smithing competition hosted by the Minerals, Metals, and Materials Society at the TMS 2015 144th annual meeting and exhibition. Motivated by ancient forging methods, the UC Berkeley team chose to fabricate our blade from historical smithing techniques utilizing naturally-occurring deposits of iron ore. This approach resulted in receiving the "Best Example of a Traditional Blade Process/Ore Smelting Technique" award for our blade named "Berkelium." First, iron-enriched sand was collected from local beaches. Magnetite (Fe3O4) was then extracted from the sand and smelted into individual high- and low-carbon steel ingots. Layers of high- and low-carbon steels were forge-welded together, predominantly by hand, to form a composite material. Optical microscopy, energy dispersive spectroscopy, and Vickers hardness mechanical testing were conducted at different stages throughout the blade-making process to evaluate the microstructure and hardness evolution during formation. It was found that the pre-heat-treated blade microstructure was composed of ferrite and pearlite, and contained many nonmetallic inclusions. A final heat treatment was performed, which caused the average hardness of the blade edge to increase by more than a factor of two, indicating a martensitic transformation.

  20. Characterization of a Viking Blade Fabricated by Traditional Forging Techniques

    Science.gov (United States)

    Vo, H.; Frazer, D.; Bailey, N.; Traylor, R.; Austin, J.; Pringle, J.; Bickel, J.; Connick, R.; Connick, W.; Hosemann, P.

    2016-09-01

    A team of students from the University of California, Berkeley, participated in a blade-smithing competition hosted by the Minerals, Metals, and Materials Society at the TMS 2015 144th annual meeting and exhibition. Motivated by ancient forging methods, the UC Berkeley team chose to fabricate our blade from historical smithing techniques utilizing naturally-occurring deposits of iron ore. This approach resulted in receiving the "Best Example of a Traditional Blade Process/Ore Smelting Technique" award for our blade named "Berkelium." First, iron-enriched sand was collected from local beaches. Magnetite (Fe3O4) was then extracted from the sand and smelted into individual high- and low-carbon steel ingots. Layers of high- and low-carbon steels were forge-welded together, predominantly by hand, to form a composite material. Optical microscopy, energy dispersive spectroscopy, and Vickers hardness mechanical testing were conducted at different stages throughout the blade-making process to evaluate the microstructure and hardness evolution during formation. It was found that the pre-heat-treated blade microstructure was composed of ferrite and pearlite, and contained many nonmetallic inclusions. A final heat treatment was performed, which caused the average hardness of the blade edge to increase by more than a factor of two, indicating a martensitic transformation.

  1. Concurrent design and market testing of virtual prototypes using group support and multi-media technology

    NARCIS (Netherlands)

    Muller, PC; van Engelen, JML; van Erp, A; Kappert, CB; Sierts, K; Terlouw, P; Sobolewski, M; Fox, M

    1996-01-01

    In order to be successful, new product development requires a balance between market pull and technology, push. On a project level this involves forging a link between the technical capabilities of the company and the needs of the market place. This paper describes an approach to forge this link ear

  2. 超宽平砧锻造圆环形锻件%Superwidth Flat Anvil Forged Technology for Ring Forging

    Institute of Scientific and Technical Information of China (English)

    张伟; 王珊; 黄文活

    2000-01-01

    采用拆除25MN水压机上砧,直接利用1600mm宽的活动横梁下面作为超宽平砧扩孔的方法,成功锻造了初次生产的一套油缸锻件.操作简便,降低成本,锻件外观平直,并解决了多砧扩孔高度中间易产生凹陷的问题.

  3. 科技馆科学表演秀概述%The summary on science show in science and technology museums

    Institute of Scientific and Technical Information of China (English)

    李云海

    2016-01-01

    科学表演是一种新颖的教育活动模式,主要分为科学秀和科普剧,深受青少年的欢迎。科学秀强调现场演示实验,突出互动参与性,更适于在科技馆中开展。基于笔者对科技馆科学秀的经验,在此介绍几个有价值的案例,对科学秀的选题策划、内容设计、艺术形式和组织实施进行深入探讨,并发表一些自己的见解。%The scientific performance is an emerging mode of education activity, and it is very popular among the teenagers. The scientific performance can be divided into science shows and science dramas. Science shows emphasize demonstration experiments and interactive partcipation in the scene, is more suitable for science and technology museums. Based on my own experience of science shows, this paper analyzes some useful cases and gives some opinions about topic selection, content planning, art design and implement.

  4. A Simplified Inverse Approach for the Simulation of Axi-Symmetrical Cold Forging Process

    Science.gov (United States)

    Halouani, A.; Li, Y. M.; Abbès, B.; Guo, Y. Q.

    2011-01-01

    This paper presents the formulation of an axi-symmetric element based on an efficient method called "Inverse Approach" (I.A.) for the numerical modeling of cold forging process. In contrast to the classical incremental methods, the Inverse Approach exploits the known shape of the final part and executes the calculation from the final part to the initial billet. The assumptions of the proportional loading and the simplified tool actions make the I.A. calculation very fast. The metal's incompressibility is ensured by the penalty method. The comparison with ABAQUS® and FORGE® shows the efficiency and limitations of the I.A. This simplified method will be a good tool for the preliminary preform design.

  5. Grain size and texture changes of magnesium alloy AZ31 during multi-directional forging

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Grain size and texture changes of magnesium alloy AZ31 were studied in multidirectional forging(MDF) under decreasing temperature conditions. MDF was carried out up to large cumulative strains of 4.8 with changing the loading direction during decrease in temperature from pass to pass. MDF can accelerate the uniform development of fine-grained structures and increase the plastic workability at low temperatures. As a result, the MDFed alloy shows excellent higher strength as well as moderate ductility at room temperature even at the grain size below 1 μm. Superplastic flow takes place at 423 K and depends on the anisotropy of MDFed samples. The mechanisms of strain-induced free-grained structure development and of the plastic deformation were discussed in detail.

  6. Manufacturing of aluminum alloy ultra-thick plates by multidirectional forging and subsequent rolling

    Institute of Scientific and Technical Information of China (English)

    张辉; 林高用; 彭大暑; 杨立斌; 林启权

    2002-01-01

    A combinatory large deformation model of multidirectional forging and subsequent rolling was proposed for producing high performance aluminum alloy ultra-thick plates.The results show that fine-grain (2~3 μm) structures were obtained when total deformation coefficient λ =32 at 250~350 ℃ under a strain rate of about 0.1 s-1.The development of fine-grained structure can be characterized by the formation of strain-induced high energy dislocation and then transforms into new grain under large deformation at moderate temperature.The very fine secondary particles formed during large deformation play important role in retain the stability of the fine-grained structures.

  7. Research on Energy-Saving Production Scheduling Based on a Clustering Algorithm for a Forging Enterprise

    Directory of Open Access Journals (Sweden)

    Yifei Tong

    2016-02-01

    Full Text Available Energy efficiency is a buzzword of the 21st century. With the ever growing need for energy efficient and low-carbon production, it is a big challenge for high energy-consumption enterprises to reduce their energy consumption. To this aim, a forging enterprise, DVR (the abbreviation of a forging enterprise, is researched. Firstly, an investigation into the production processes of DVR is given as well as an analysis of forging production. Then, the energy-saving forging scheduling is decomposed into two sub-problems. One is for cutting and machining scheduling, which is similar to traditional machining scheduling. The other one is for forging and heat treatment scheduling. Thirdly, former forging production scheduling is presented and solved based on an improved genetic algorithm. Fourthly, the latter is discussed in detail, followed by proposed dynamic clustering and stacking combination optimization. The proposed stacking optimization requires making the gross weight of forgings as close to the maximum batch capacity as possible. The above research can help reduce the heating times, and increase furnace utilization with high energy efficiency and low carbon emissions.

  8. Identification of Project Risks & Risk Breakdown Structure In Manufacture of Heavy Forgings

    Directory of Open Access Journals (Sweden)

    D.K.Singh

    2014-10-01

    Full Text Available Forging companies, especially in the business of manufacture of heavy forged parts are embedded in the supply chain of critical components of capital goods across various industries. These forged parts form a significant portion of the total raw material requirement of the capital goods equipment and is generally on the critical path of project schedule.Failure to meet delivery schedule poses huge threat to the success of the customer’s project. Delivery of these forged items is delayed in an event of failure to meet customer’s quality requirements.Various other uncertainties during the project lifecyclecan also cause delayed delivery. Accordingly, risk management methodologies when employed by the forging supplier to the manufacturing project can result in successful achievement of delivery timelines. The present study is intended to identify the risks (threats to quality and delivery in manufacture of heavy forged components and create a Risk breakdown structure (RBS as a reference for further risk planning by the forging supplier.

  9. Gear hot forging process robust design based on finite element method

    Energy Technology Data Exchange (ETDEWEB)

    Xuewen, Chen [Henan University of Science and Technology, Luoyang (China); Won, Jung Dong [Jeju National University, Jeju (Korea, Republic of)

    2008-09-15

    During the hot forging process, the shaping property and forging quality will fluctuate because of die wear, manufacturing tolerance, dimensional variation caused by temperature and the different friction conditions, etc. In order to control this variation in performance and to optimize the process parameters, a robust design method is proposed in this paper, based on the finite element method for the hot forging process. During the robust design process, the Taguchi method is the basic robust theory. The finite element analysis is incorporated in order to simulate the hot forging process. In addition, in order to calculate the objective function value, an orthogonal design method is selected to arrange experiments and collect sample points. The ANOVA method is employed to analyze the relationships of the design parameters and design objectives and to find the best parameters. Finally, a case study for the gear hot forging process is conducted. With the objective to reduce the forging force and its variation, the robust design mathematical model is established. The optimal design parameters obtained from this study indicate that the forging force has been reduced and its variation has been controlled

  10. A Forging Hardness Dispersion Effect on the Energy Consumption of Machining

    Directory of Open Access Journals (Sweden)

    L. D. Mal'kova

    2015-01-01

    Full Text Available The aim of the work is to evaluate a hardness dispersion of forgings to be further machined, and analyse the impact of this dispersion on the resulting power consumption when cutting.The paper studies the hardness values of three kinds of parts for automotive manufacturing. Sample of each part was n = 100 pieces. Analysis of measurements showed that 46% - 93% of parts meet requirements for a range defined by the work-piece working drawing. It was found that hardness of one batch of forgings is under dispersion, which distribution is governed by the normal law.The work provides calculations for machining the external cylindrical surfaces of the considered parts. In the context of calculating are adopted parameters of the enterprise-processing rate. It is found that power consumption of machining because of the dispersion values of the work-piece hardness is a function of the random BH variable and it itself is a random variable. Two types of samples are considered, namely: the full sample and that of the values that meet requirements for hardness. The coefficient of variation for samples that meet the technical requirements for hardness is lower than for the full samples, so their average value is more reliable characteristic of a set. It was also found that to ensure a reliable prediction of power consumption in designing the manufacturing processes it is necessary to reduce a tolerance range of workpiece hardness to the limit.The work gives a comparative evaluation of electric power consumption per unit cylindrical surface of the parts under consideration. A relative change in the electric power consumed at the minimum and maximum levels of the hardness value was introduced as an evaluation criterion. It is found that with changing hardness of machined work-pieces within the tolerance, the change in power consumption in machining the unit surface reaches 16% while in the case its being out of the specified range it does 47%.

  11. Research of upsetting ratio in forming processes on a three – slides forging press

    Directory of Open Access Journals (Sweden)

    W.S. Weroński

    2006-04-01

    Full Text Available Purpose: The purpose of the presented in this work research was determining the limiting conditions of upsetting in three-slide forging press (TSFP. The free upsetting process and upsetting process in cylindrical impression were analyzed.Design/methodology/approach: The assumed purpose was confirmed in experimental research. For the case of upsetting in cylindrical impression, the research of limiting upsetting coefficients were made for different diameters and impression lengths. Findings: The obtained results showed large variety of limiting upsetting ratio depending on the analyzed impression geometrical parameters. It was stated, that there are 3 phenomena limiting the upsetting process in the die. The main phenomenon is the bar upsetting outside the impression. The upsetting processes in the impression are limited also by bar buckling outside the impression and overlapping inside the impressionResearch limitations/implications: The results of research allowed for stating that, besides the process geometrical parameters, friction conditions and type of the formed material influenced the limiting upsetting coefficients in the cylindrical impression. It is purposeful to make the further research determining quantitative and qualitative dependencies between these factors. Practical implications: The obtained results are the basis for designing of forming processes in TSFP in which the upsetting dominates. Especially it considers the elongated forgings and elongated preforms with thickeningsOriginality/value: The influence of the impression geometrical parameters on the limiting upsetting coefficients for the case of upsetting in cylindrical impression in TSFP has been analyzed in details. The dependencies, which should be used during designing of upsetting processes in TSFP were determined.

  12. FEM simulation for cold press forging forming of the round-fin heat sink

    Science.gov (United States)

    Wang, Kesheng; Han, Yu; Zhang, Haiyan; Zhang, Lihan

    2013-05-01

    In this paper, the finite element method is used to investigate the forming process of cold press forging for the round-fin heat sink in the automotive lighting. A series of simulations on the round-fin heat sink forming using the program DEFORM were carried out. The blank thickness and friction coefficient on the formation of round-fin were studied, and the tooling structure with counterpressure on the heat sink formation was also investigated. The results show that the blank thickness is very good for the round-fin formation, and the thicker the blank is, the better the round-fin can be formed; and also When both the punch-blank interface and the die-blank interface have the same value of friction factor, the larger value of friction factor is in favor of round-fin forming, the further investigation reveals that the friction at the punch-blank interface has more significant effect on preventing the initiation of flow-through compared with the friction at the die-blank interface, which implies that the punch-blank interface has more significant effect on the material flow in the formation of round-fin. Meanwhile, The tooling structure with counterpressure is helpful to the formation of round-fin heat sink, which not only ensures the height of each round-fin on the heat sink is uniform but also retards the initiation of flow-through on the reverse side of round-fin. In addition, the experiments of press forging process were conducted to validate the finite element analysis, and the simulation results are in good agreement with the experimental data.

  13. Numerical optimization of die geometry in open die forging

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2013-01-01

    This paper deals with numerical optimization of open die forging of large metallic ingots made by casting implying risk of defects, e.g. central pores. Different material hardening properties and die geometries are combined in order to investigate, which geometry gives rise to maximum closure...... of a centreline hole in a single compression operation. Friction is also taken into account. The numerical analysis indicates that a lower die angle of approximately 140o results in the largest centreline hole closure for a wide range of material hardening. The value of optimum die angle is not influenced...... by friction, which was found only to change the degree of centreline porosity closure in case of small lower die angle....

  14. Forging of Mg-alloys AZ31 and AZ80

    Energy Technology Data Exchange (ETDEWEB)

    Viehweger, B.; Karabet, A.; Duering, M. [Brandenburg University of Technology, Interdisciplinary Research Centre for Lightweight Materials ' ' Panta Rhei' ' , Konrad-Wachsmann-Allee 17, 03046 Cottbus (Germany); Schaeffer, L. [Universidade Federal do Rio Grande do Sul, Porto Alegre (Brazil)

    2005-05-01

    Mg-wrought alloys recently became an engineer material of constantly increasing interest. The mechanical properties of extruded Mg-feedstock of the alloys AZ80 and AZ31 indicate their suitability for automotive applications in form of high-quality forgings. Therefore a detailed knowledge about the forming behaviour is of particular importance. In order to compare mechanical properties of available Mg-feedstock qualities compression tests at room temperature have been carried out by applying batches of AZ31- and AZ80-feedstock. Cylindrical specimens were made out of received continuously casted as well as extruded AZ31- and AZ80 - rods. A quantitative analysis of Mg-feedstock's microstructure has been carried out. The characterization of the deformability of applied Mg-feedstock under hot working conditions could be performed by means of uniaxial plain strain upsetting tests at temperatures between 300 and 450 C as well as logarithmic strain rates of 10{sup -1}, 1 and 10s{sup -1}. It is shown that the chosen parameter range ensures an enhanced deformability of continuously as well as extruded Mg-feedstock. The subsequently carried out determination of microstructural evolution could be related to obtained flow stress curves of applied batches of Mg-feedstock. Furthermore, FVM/FEM-systems have been employed in order to design a simplified geometry of heated forging dies suitable for forging tests. The tests have been carried out by means of a hydraulic press. During the tests their punch velocity has been varied between 1 and 40 mm/s. Hence numerically simulated results could be confirmed by practical tests. Exemplary forgings of a simplified shape were made out of all applied batches of Mg-feedstock. No remarkable failures have been detected. (Abstract Copyright [2005], Wiley Periodicals, Inc.) [German] Das Interesse an Mg-Knetlegierungen als Konstruktionswerkstoff fuer automobile Anwendung ist in juengster Zeit stark gewachsen. Daher ist eine detaillierte

  15. The Effect of Corner Radii and Part Orientation on Stress Distribution of Cold Forging Die

    Directory of Open Access Journals (Sweden)

    Ahmad B.  Abdullah

    2008-01-01

    Full Text Available One of the most critical problems in cold forging is the huge stresses generated from the deformation of metal leads to die failure. The distribution of stresses mainly depends on geometry of the die. An approach to optimal design in cold forging die geometry and orientation are presented in this paper. The impression cold forging dies of the Universal joint was generated using three-dimensional CAD modeling software, SolidWorks. This CAD modeling software coupled with FEA tools, COSMOSWorks. The paper emphasizes on effect of the corner radius and dies orientation on stress distribution.

  16. Microstructural evolution and mechanical properties of hypereutectic Al–Si alloy processed by liquid die forging

    Indian Academy of Sciences (India)

    F F Wu; S T Li; G A Zhang; F Jiang

    2014-08-01

    The microstructural evolution and mechanical properties of a hypereutectic Al–Si alloy processed by liquid die forging were investigated. It is found that the grain size of the primary Si was significantly reduced by liquid die forging with increased pressure. The volume fraction of eutectic silicon was decreased with increased pressure. By liquid die forging with pressure up to 180 MPa, the average size of the primary Si was reduced to about 18 m, which results in the remarkable increase in the fracture strength and hardness of the hypereutectic Al–Si alloy.

  17. Theoretical and experimental research of hammer forging process of RIM from AZ31 magnesium alloy

    Directory of Open Access Journals (Sweden)

    A. Gontarz

    2014-10-01

    Full Text Available The results of theoretical analysis and experimental tests of hammer forging process of rim part from AZ31 magnesium alloy are presented in this paper. On the basis of numerical simulation results, the analysis of limiting phenomena was made. These phenomena include: possibility of overlapping presence, not filling of die impression, overheating of material and cracks. The results of theoretical analysis provided the support for planning of experimental tests in industrial conditions. Forging tests were conducted in one of Polish forming plants, applying steam-air hammer of blow energy 63 kJ. On the basis of experimental verification, it was stated that it is possible to obtain rim forging from AZ31 alloy of assumed quality in the hammer forging process.

  18. Sensitivity Analysis Based Multiple Objective Preform Die Shape Optimal Design in Metal Forging

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The multiple objective preform design optimization was put forward. The final forging's shape and deformation uniformity were considered in the multiple objective. The objective is to optimize the shape and the deformation uniformity of the final forging at the same time so that a more high integrate quality of the final forging can be obtained. The total objective was assembled by the shape and uniformity objective using the weight adding method. The preform die shape is presented by cubic B-spline curves. The control points of B-spline curves are used as the design variables. The forms of the total objective function, shape and uniformity sub-objective function are given. The sensitivities of the total objective function and the sub-objective functions with respect to the design variables are developed. Using this method, the preform die shape of an H-shaped forging process is optimally designed. The optimization results are very satisfactory.

  19. Spatial Vegetation Data for Valley Forge National Historical Park Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — The vegetation and landcover of Valley Forge National Historical Park (VAFO) were mapped to the association level of the National Vegetation Classification System...

  20. Color Orthorectified Photomosaic for Valley Forge National Historical Park Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — Orthorectified color infrared Imagine image of Valley Forge NHP. Produced from 49 color infrared photos taken September 1999. Orthorectification accomplished with...

  1. Simulation and Analysis of Microstructure Evolution of IN718 in Rotary Forgings by FEM

    Institute of Scientific and Technical Information of China (English)

    YU Zhong-qi; MA Qiu; LIN Zhong-qin

    2008-01-01

    A numerical analysis was performed to study the influence of process parameters on the microstructure evolution of IN718 alloy in rotary forging using the finite element method (FEM).For this purpose,a constitutive equation considering the effects of strain hardening and dynamic softening of IN718 alloy was built.The constitutive equation and microstructure models were implemented into the finite element code to investigate the microstructure evolution during rotary forging subject to large deformations.The simulations were carried out in the ratio of initial height to diameter range 0.2-0.8,the angle of the rocker 3°-7° and the relative feed per revolution range 0.01-0.1 r-1.The research results revealed the deformation mechanism and the correlation of process parameters with the grain size evolution of IN718 alloy during rotary forging.These provide evidence for the selection of rotary forging parameters.

  2. Field Plot Points Modified for Valley Forge National Historical Park Vegetation Mapping Project

    Data.gov (United States)

    National Park Service, Department of the Interior — This shapefile includes the locations of vegetation classification sampling plots used to develop an association-level vegetation classification of Valley Forge...

  3. On the design principle of modern science and technology culture show%浅析现代科技文化展示的设计原则

    Institute of Scientific and Technical Information of China (English)

    钱涛

    2014-01-01

    在信息化的今天,科技文化展示设计与数字技术发展有着天然的联系,形成不同与其它展示设计的内容与性质,因此,传统的展示原则与现代科技展示设计的发展已不相适应,本文力图从通用性、易用性和快乐性等设计原则的探析,实现科技文化展示设计中艺术与科技的完美统一。%In today's information age, science and technology culture exhibition design with the development of digital technology has a natural connection, unlike other display design content and nature, form the therefore, display principle of traditional and modern technology exhibition design is not adapt to the development, this paper tries to universal, easy to use and so on happiness the design principle, implementation science and technology culture display the perfect unity of art and technology in design.

  4. Deformation, recrystallization, strength, and fracture of press-forged ceramic crystals.

    Science.gov (United States)

    Rice, R. W.

    1972-01-01

    Sapphire and ruby were very difficult to press-forge because they deformed without cracking only in a limited temperature range before they melted. Spinel crystals were somewhat easier and MgO, CaO, and TiC crystals much easier to forge. The degree of recrystallization that occurred during forging (which was related to the ease and type of slip intersections) varied from essentially zero in Al2O3 to complete (i.e., random polycrystalline bodies were produced) in CaO. Forging of bi- and polycrystalline bodies produced incoherent bodies as a result of grain-boundary sliding. Strengths of the forged crystals were comparable to those of dense polycrystalline bodies of similar grain size. However, forged and recrystallized CaO crystals were ductile at lower temperatures than dense hot-pressed CaO. This behavior is attributed to reduced grain-boundary impurities and porosity. Fracture origins could be located, indicating that fracture in the CaO occurs internally as a result of surface work hardening caused by machining.-

  5. Agreement technologies

    CERN Document Server

    Ossowski, Sascha

    2013-01-01

    More and more transactions, whether in business or related to leisure activities, are mediated automatically by computers and computer networks, and this trend is having a significant impact on the conception and design of new computer applications. The next generation of these applications will be based on software agents to which increasingly complex tasks can be delegated, and which interact with each other in sophisticated ways so as to forge agreements in the interest of their human users. The wide variety of technologies supporting this vision is the subject of this volume. It summarises

  6. Forged seal detection based on the seal overlay metric.

    Science.gov (United States)

    Lee, Joong; Kong, Seong G; Lee, Young-Soo; Moon, Ki-Woong; Jeon, Oc-Yeub; Han, Jong Hyun; Lee, Bong-Woo; Seo, Joong-Suk

    2012-01-10

    This paper describes a method for verifying the authenticity of a seal impression imprinted on a document based on the seal overlay metric, which refers to the ratio of an effective seal impression pattern and the noise in the neighborhood of the reference impression region. A reference seal pattern is obtained by taking the average of a number of high-quality impressions of a genuine seal. A target seal impression to be examined, often on paper with some background texts and lines, is segmented out from the background by an adaptive threshold applied to the histogram of color components. The segmented target seal impression is then spatially aligned with the reference by maximizing the count of matching pixels. Then the seal overlay metric is computed for the reference and the target. If the overlay metric of a target seal is below a predetermined limit for the similarity to the genuine, then the target is classified as a forged seal. To further reduce the misclassification rate, the seal overlay metric is adjusted by the filling rate, which reflects the quality of inked pattern of the target seal. Experiment results demonstrate that the proposed method can detect elaborate seal impressions created by advanced forgery techniques such as lithography and computer-aided manufacturing. Copyright © 2011 Elsevier Ireland Ltd. All rights reserved.

  7. A Physically Based Dynamic Recrystallization Model Considering Orientation Effects for a Nitrogen Alloyed Ultralow Carbon Stainless Steel during Hot Forging

    Institute of Scientific and Technical Information of China (English)

    Gan-lin XIE; An HE; Hai-long ZHANG; Gen-qi WANG; Xi-tao WANG

    2016-01-01

    The nitrogen alloyed ultralow carbon stainless steel is a good candidate material for primary loop pipes of AP1000 nuclear power plant.These pipes are manufactured by hot forging,during which dynamic recrystallization acts as the most important microstructural evolution mechanism.A physically based model was proposed to describe and predict the microstructural evolution in the hot forging process of those pipes.In this model,the coupled effects of dislocation density change,dynamic recovery,dynamic recrystallization and grain orientation function were con-sidered.Besides,physically based simulation experiments were conducted on a Gleeble-3500 thermo-mechanical sim-ulator,and the specimens after deformation were observed by optical metallography (OM)and electron back-scat-tered diffraction (EBSD)method.The results confirm that dynamic recrystallization is easy to occur with increasing deformation temperature or strain rate.The grains become much finer after full dynamic recrystallization.The model shows a good agreement with experimental results obtained by OM and EBSD in terms of stress-strain curves,grain size,and recrystallization kinetics.Besides,this model obtains an acceptable accuracy and a wide applying scope for engineering calculation.

  8. An Analysis Of The Industrial Forging Process Of Flange In Order To Reduce The Weight Of The Input Material

    OpenAIRE

    Gronostajski Z.; Hawryluk M.; Kaszuba M.; Misiun G.; Niechajowicz A.; Polak S.; Pawełczyk M.

    2015-01-01

    This paper presents an analysis of the industrial process of hot forging a flange. The authors developed several thermomechanical models of the forging process for which they carried out computer simulations using the MSC.Marc 2013 software. In the Jawor Forge flanges with a neck are manufactured by hot forging in crank presses with a maximum load of 25 MN. The input material, in the form of a square bar, is heated up to a temperature of 1150°C and then formed in three operations: upsetting, ...

  9. Strain-induced grain growth of cryomilled nanocrystalline Al in trimodal composites during forging

    Energy Technology Data Exchange (ETDEWEB)

    Yao, B. [Advanced Materials Processing and Analysis Center, and Department of Mechanical, Materials, and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Simkin, B.; Majumdar, B. [Materials and Metallurgical Engineering Department, New Mexico Institute of Mining and Technology, Socorro, NM 87801 (United States); Smith, C.; Bergh, M. van den [DWA Aluminum Composites, Chatsworth, CA 91311 (United States); Cho, K. [Weapons and Materials Research Directorate, U.S. Army Research Laboratory, Aberdeen Proving Ground, MD 21005 (United States); Sohn, Y.H., E-mail: Yongho.Sohn@ucf.edu [Advanced Materials Processing and Analysis Center, and Department of Mechanical, Materials, and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States)

    2012-02-28

    Highlights: Black-Right-Pointing-Pointer Grain growth of cryomilled nanocrystalline aluminum during hot forging. Black-Right-Pointing-Pointer Use of hollow cone dark field imaging technique in TEM for grain size measurement. Black-Right-Pointing-Pointer Grain growth model of strain, strain rate and temperature for forging optimization. - Abstract: Grain growth of nanocrystalline aluminum ({sup nc}Al) in trimodal Al metal-matrix-composites (MMCs) during hot forging was investigated. The {sup nc}Al phase formed through cryomilling of inert gas-atomized powders in liquid nitrogen has an average grain size down to 21 nm, exhibits excellent thermal stability. However, substantial grain growth of {sup nc}Al up to 63 nm was observed when the Al MMCs were thermo-mechanically processed even at relatively low temperatures. Grain growth of the cryomilled {sup nc}Al phase in trimodal Al MMCs after hot forging was documented with respect to temperature ranging from 175 Degree-Sign C to 287 Degree-Sign C, true strain ranging from 0.4 to 1.35 and strain rate ranging from 0.1 to 0.5 s{sup -1}. Hollow cone dark field imaging technique was employed to provide statistically confident measurements of {sup nc}Al grain size that ranged from 21 to 63 nm. An increase in forging temperature and an increase in true strain were correlated with an increase in grain size of {sup nc}Al. Results were correlated to devise a phenomenological grain growth model for forging that takes strain, strain rate and temperature into consideration. Activation energy for the grain growth during thermo-mechanical hot-forging was determined to be 35 kJ/mol, approximately a quarter of activation energy for bulk diffusion of Al and a half of activation energy for static recrystallization.

  10. Making randomised trials more efficient: report of the first meeting to discuss the Trial Forge platform.

    Science.gov (United States)

    Treweek, Shaun; Altman, Doug G; Bower, Peter; Campbell, Marion; Chalmers, Iain; Cotton, Seonaidh; Craig, Peter; Crosby, David; Davidson, Peter; Devane, Declan; Duley, Lelia; Dunn, Janet; Elbourne, Diana; Farrell, Barbara; Gamble, Carrol; Gillies, Katie; Hood, Kerry; Lang, Trudie; Littleford, Roberta; Loudon, Kirsty; McDonald, Alison; McPherson, Gladys; Nelson, Annmarie; Norrie, John; Ramsay, Craig; Sandercock, Peter; Shanahan, Daniel R; Summerskill, William; Sydes, Matt; Williamson, Paula; Clarke, Mike

    2015-06-05

    Randomised trials are at the heart of evidence-based healthcare, but the methods and infrastructure for conducting these sometimes complex studies are largely evidence free. Trial Forge ( www.trialforge.org ) is an initiative that aims to increase the evidence base for trial decision making and, in doing so, to improve trial efficiency.This paper summarises a one-day workshop held in Edinburgh on 10 July 2014 to discuss Trial Forge and how to advance this initiative. We first outline the problem of inefficiency in randomised trials and go on to describe Trial Forge. We present participants' views on the processes in the life of a randomised trial that should be covered by Trial Forge.General support existed at the workshop for the Trial Forge approach to increase the evidence base for making randomised trial decisions and for improving trial efficiency. Agreed upon key processes included choosing the right research question; logistical planning for delivery, training of staff, recruitment, and retention; data management and dissemination; and close down. The process of linking to existing initiatives where possible was considered crucial. Trial Forge will not be a guideline or a checklist but a 'go to' website for research on randomised trials methods, with a linked programme of applied methodology research, coupled to an effective evidence-dissemination process. Moreover, it will support an informal network of interested trialists who meet virtually (online) and occasionally in person to build capacity and knowledge in the design and conduct of efficient randomised trials.Some of the resources invested in randomised trials are wasted because of limited evidence upon which to base many aspects of design, conduct, analysis, and reporting of clinical trials. Trial Forge will help to address this lack of evidence.

  11. GRAIN GROWTH MODEL OF INCONEL 718 ALLOY FORGED SLAB IN REHEATING PROCESS PRIOR TO ROUGH ROLLING%Inconel 718合金方坯粗轧加热过程晶粒长大模型

    Institute of Scientific and Technical Information of China (English)

    陈礼清; 隋凤利; 刘相华

    2009-01-01

    The Inconel 718 superalloy is extensively used to manufacture critical parts in aero-nautical, astronautical, oil and chemical industries due to its excellent mechanical, physical and anti-corrosion behavior. Usually, these parts are shaped by hot forging or rolling in open-train mills. Recently, the tandem hot rolling has been applied to form superalloy bar products. In some cases, it can replace the traditional rolling, since it has higher productivity and product quality. In order to obtain the most favorable microstructure and the best mechanical properties of Inconel 718 alloy in tandem hot rolling, it is necessary to control its microstructural evolution in every step of the whole rolling process. With the aid of computer modeling, it is possible to make such a controlling process possible. As the first step in tandem hot rolling, reheating process of a forged slab prior to rough rolling plays a predominant role in predicting the grain size change or even the microstructural evo-lution. Thus, in this study, an Inconel 718 alloy forged slab was used as the experimental material and the effects of reheating temperature and holding time on its grain growth were investigated. A universal model was developed and verified for the grain growth of Inconel 718 alloy forged slab in reheating process prior to rough rolling. With the increase of holding time, the grain size shows no remarkable change up to 1173 K. The grain growth presents a linear trend in the range from 1173 to 1323 K. A parabolic trend of grain growth can be observed when reheating temperature is higher than 1323 K. The established grain growth model of Inconel 718 alloy would be suitable to calculate the grain size evolution under the both isothermal and non-isothermal reheating conditions. This could also provide a basis in formulating the technological parameters for tandem hot rolling of Inconel 718 superalloy.%以Inconel 718合金锻坯为研究对象,在1173-1423 K的温度范围内,研究

  12. Homogeneity of microstructure and Vickers hardness in cold closed-die forged spur-bevel gear of 20CrMnTi alloy

    Institute of Scientific and Technical Information of China (English)

    DONG Li-ying; LAN Jian; ZHUANG Wu-hao

    2015-01-01

    Cold closed-die forging is a suitable process to produce spur-bevel gears due to its advantages, such as saving materials and time, reducing costs, increasing die life and improving the quality of the product. The homogeneity of microstructure of cold closed-die forged gears can highly affect their service performance. The homogeneity of microstructure and Vickers hardness in cold closed-die forged gear of 20CrMnTi alloy is comprehensively studied by using optical microscopy and Vickers hardness tester. The results show that the distribution homogeneity of the aspect ratio of grain and Vickers hardness is the same. In the circumferential direction of the gear tooth, the distribution of the aspect ratio of grain and Vickers hardness is inhomogeneous and they gradually decrease from the surface to the center of the tooth. In the radial direction, the distribution of the aspect ratio of grain and Vickers hardness is inhomogeneous on the surface of the gear tooth; while it is relatively homogeneous in the center of the gear tooth. In the axial direction of the gear tooth, the distribution of the aspect ratio of grain and Vickers hardness is relatively homogeneous from the small-end to the large-end of the gear tooth.

  13. STUDY ON THE NUMERICAL SIMULATION OF MULTI-STAGE ROTARY FORGING OF A NON-AXISYMMETRIC PART AND THE CAE ANALYSIS OF THE DIE STRENGTH

    Institute of Scientific and Technical Information of China (English)

    H. Tian; J. Wang; W.P. Dong; J. Chen; Z. Zhao; G.M. Wu

    2005-01-01

    Traditionally a rotary forging process is a kind of metal forming method where a conic upper die, whose axis is deviated an angle from the axis of machine, forges a billet continuously and partially to finish the whole deformation. For the rotary forging process simulation, more researches were focused on simulating the simple stage forming process with axisymmetric part geometry. Whereas in this paper, the upper die is not cone-shaped, and the billet is non-axisymmetric. So the movement of the punch is much more complicated than ever. The 3D FEM simulation models for the preforming & final forming processes are set up after carefully studying the complicated movement pattern. Deform-3D is used to simulate the material flow, and the boundary nodal resisting forces calculated by the final stage process simulation is used to analyze the final forming die strength. The CAE analysis of the die shows that the design of the final forming die is not reasonable with lower pre-stress which is easy to crack at the critical comers. An optimum die design is also provided with higher pre-stress, and verified by CAE analysis.

  14. Karst show caves – how DTN technology as used in space assists automatic environmental monitoring and tourist protection – experiment in Postojna cave

    Directory of Open Access Journals (Sweden)

    F. Gabrovšek

    2013-10-01

    Full Text Available The paper presents an experiment demonstrating a novel and successful application of Delay- and Disruption-Tolerant Networking (DTN technology for automatic data transfer in a karst cave Early Warning and Measuring System. The experiment took place inside the Postojna Cave in Slovenia, which is open to tourists. Several automatic meteorological measuring stations are set up inside the cave, as an adjunct to the surveillance infrastructure; the regular data transfer provided by the DTN technology allows the surveillance system to take on the role of an Early Warning System (EWS. One of the stations is set up alongside the railway tracks, which allows the tourist to travel inside the cave by train. The experiment was carried out by placing a DTN "data mule" (a DTN-enabled computer with WiFi connection on the train and by upgrading the meteorological station with a DTN-enabled WiFi transmission system. When the data mule is in the wireless drive-by mode, it collects measurement data from the station over a period of several seconds as the train passes the stationary equipment, and delivers data at the final train station by the cave entrance. This paper describes an overview of the experimental equipment and organisation allowing the use of a DTN system for data collection and an EWS inside karst caves where there is a regular traffic of tourists and researchers.

  15. An investigation of deformed microstructure and mechanical properties of Zircaloy-4 processed through multiaxial forging

    Energy Technology Data Exchange (ETDEWEB)

    Fuloria, Devasri; Nageswararao, P. [Department of Metallurgical and Materials Engineering & Centre of Nanotechnology, IIT Roorkee, Roorkee 247667 (India); Jayaganthan, R., E-mail: rjayafmt@iitr.ernet.in [Department of Metallurgical and Materials Engineering & Centre of Nanotechnology, IIT Roorkee, Roorkee 247667 (India); Department of Engineering Design, Indian Institute of Technology Madras, Chennai 600036 (India); Jha, S. [Nuclear Fuel Complex Limited, Hyderabad 501301 (India); Srivastava, D. [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 40085 (India)

    2016-04-15

    In the present work, the mechanical behavior of Zircaloy-4 subjected to various deformation strains by multiaxial forging (MAF) at cryogenic temperature (CT) was investigated. The alloy was strained up to different number of cycles, viz., 6 cycles, 9 cycles, and 12 cycles at cumulative strains of 2.96, 4.44, and 5.91, respectively. The mechanical properties of the alloy were investigated by performing the universal tensile test and the Vickers hardness test. Both the test showed improvement in the ultimate tensile strength and hardness value by 51% and 26%, respectively, at the highest cumulative strain of 5.91. The electron backscattered diffraction (EBSD) measurement and transmission electron microscopy (TEM) were used for analyzing the deformed microstructure. The microstructures of the alloy underwent deformation at various cumulative strains/cycles showed grain refinement with the evolution of shear and twin bands that were highest for the alloy deformed at the highest number of cycles. The effective grain refinement was due to twins formation and their intersection, which led to the improvement in mechanical properties of the MAFed alloy, as observed in the present work. - Highlights: • Zircaloy-4 was subjected to MAF at cryogenic temperature. • Microstructural evolution was studied through EBSD and TEM. • Deformed microstructure was marked with various types of twinning and shear banding. • Twins formations are responsible for effective grain refinement and enhanced mechanical properties.

  16. Influence of the Constitutive Flow Law in FEM Simulation of the Radial Forging Process

    Directory of Open Access Journals (Sweden)

    Olivier Pantalé

    2013-01-01

    Full Text Available Radial forging is a widely used forming process for manufacturing hollow products in transport industry. As the deformation of the workpiece, during the process, is a consequence of a large number of high-speed strokes, the Johnson-Cook constitutive law (taking into account the strain rate seems to be well adapted for representing the material behavior even if the process is performed under cold conditions. But numerous contributions concerning radial forging analysis, in the literature, are based on a simple elastic-plastic formulation. As far as we know, this assumption has yet not been validated for the radial forging process. Because of the importance of the flow law in the effectiveness of the model, our purpose in this paper is to analyze the influence of the use of an elastic-viscoplastic formulation instead of an elastic-plastic one for modeling the cold radial forging process. In this paper we have selected two different laws for the simulations: the Johnson-Cook and the Ludwik ones, and we have compared the results in terms of forging force, product's thickness, strains, stresses, and CPU time. For the presented study we use an AISI 4140 steel, and we denote a fairly good agreement between the results obtained using both laws.

  17. New design of process for cold forging to improve multi-stage gas fitting

    Directory of Open Access Journals (Sweden)

    Han-Sung Huang

    2016-04-01

    Full Text Available This work develops a process that solves the problem of the formation of cracks inside forged gas fittings in the cold forging process that arises from poor forging process design. DEFORM-3D forming software was utilized, and macroscopic experiments with optical microscopy and scanning electron microscopy were conducted to investigate the processed structures and the distribution therein of metal flow lines, and to find the internal micro-cracks to determine whether the cold forging process is reasonable. Analytical results herein demonstrate that the stress and strain inside the gas fitting can be elucidated using metal forming software. Together with experimental results, they demonstrate that a concentration of stress damages the workpiece in the forming process. Moreover, as metal flow lines become narrower, the workpiece becomes more easily damaged. Consequently, the improved cold forging process that is described in this work should be utilized to reduce the occurrence of fine cracks and defects. Planning for proper die design and production, increasing the quality of products, and reducing the number of defective products promote industrial competitiveness.

  18. Non-isothermal FEM analyses of large-strain back extrusion forging

    Energy Technology Data Exchange (ETDEWEB)

    Flower, E.C.; Hallquist, J.O.; Shapiro, A.B.

    1986-06-19

    Back extrusion forging is a complex metal forming operation dominated by large-strain, non-isothermal deformation. NIKE2D, a fully vectorized implicit finite-element program developed at Lawrence Livermore National Laboratory, was applied to a two-stage isothermal back extrusion forging process. Modeling of the forging process required special features in the FEM code such as friction and interactive rezoning that allows for remeshing of the distorted mesh while maintaining a complete history of all the state variables. To model conditions of the non-isothermal forging process required implementing TOPAZ2D, our LLNL-developed two-dimensional implicit finite element code for heat conduction analysis, as a subroutine into NIKE2D. The fully coupled version maintains all the original features of both codes and can account for the contribution of heat generation during plastic deformation. NIKE/TOPAZ-2D was applied to the piercing operation of the back extrusion forging process. The thermal deformation history of the die, punch, and workpiece and the effective plastic strains were calculated.

  19. Manufacturing of Nanostructured Rings from Previously ECAE-Processed AA5083 Alloy by Isothermal Forging

    Directory of Open Access Journals (Sweden)

    C. J. Luis

    2013-01-01

    Full Text Available The manufacturing of a functional hollow mechanical element or ring of the AA5083 alloy previously equal channel angular extrusion (ECAE processed, which presents a submicrometric microstructure, is dealt with. For this purpose, the design of two isothermal forging dies (preform and final shape is carried out using the design of experiments (DOE methodology. Moreover, after manufacturing the dies and carrying out tests so as to achieve real rings, the mechanical properties of these rings are analysed as well as their microstructure. Furthermore, a comparison between the different forged rings is made from ECAE-processed material subjected to different heat treatments, previous to the forging stage. On the other hand, the ring forging process is modelled through the use of finite element simulation in order to improve the die design and to study the force required for the isothermal forging, the damage value, and the strain the material predeformed by ECAE has undergone. With this present research work, it is intended to improve the knowledge about the mechanical properties of nanostructured material and the applicability of this material to industrial processes that allow the manufacturing of functional parts.

  20. Modeling microstructure evolution in the delta process forging of superalloy IN718 turbine discs

    Science.gov (United States)

    Zhang, Haiyan; Zhang, Shihong; Cheng, Ming; Zhao, Zhong

    2013-05-01

    The microstructure development in the Delta Process (DP) forging of Superalloy IN718 turbine discs were predicted using the combined approach of axisymmetric finite element simulation and modeling for the dynamic recrystallization and grain growth. In order to establish the deformation constitutive equation and dynamic recrystallization models for the DP process of Superalloy IN718, the isothermal compression tests were carried out in the temperature range 950 to 1010 °C and strain rates range 0.001 to0.1s-1. Moreover, the isothermal heat treatment tests after hot deformation were conducted in the temperature range 950 to 1040°C to generate the grain growth model. The experimental results indicated the existence of the δ phase could make the activation energy of deformation increase. Furthermore, the existence of the δ phase could stimulate the occurrence of dynamic recrystallization, and the grain growth was restrained due to the pinning effect of δ phase. The predicted grain size and its distribution in the DP forging of Superalloy IN718 turbine discs were compared with the actual microstructures deformed by the hot die forging. It was found that the forging with uniform fine grains could be obtained by the application of DP process to the forging of the turbine disk, in which the alloy was pre-precipitated δ phase after the baiting in the original process.

  1. Effect of Forging on Microstructure, Texture, and Uniaxial Properties of Cast AZ31B Alloy

    Science.gov (United States)

    Toscano, D.; Shaha, S. K.; Behravesh, B.; Jahed, H.; Williams, B.

    2017-07-01

    The effect of open-die hot forging on cast AZ31B magnesium alloy was investigated in terms of the evolution of microstructure, texture, and mechanical properties. A refined microstructure with strong basal texture was developed in forged material. A significant increase in tensile yield and ultimate strengths by 143 and 23%, respectively, was determined as well. When tested in compression at room temperature, the forged alloy displayed significant in-plane asymmetry and unchanged yield strength compared to the cast alloy owing to the activation of 10\\bar{1}2} Microstructure and texture analysis of the fracture samples confirmed that the deformation of the forged samples was dominated by slip during tension and twin in compression. In comparison, both slip and twin were observed in the cast samples for similar testing conditions. The increase in strength of forging was attributed to the refinement of grains and the formation of strong basal texture, which activated the non-basal slip on the prismatic and pyramidal slip systems instead of extension twin.

  2. 基于Forge2D/3D的阀体胎模锻模拟分析%Simulation of Die-forging for Valve Based on Forge 2D/3D

    Institute of Scientific and Technical Information of China (English)

    康海鹏

    2012-01-01

    采用Forge 2D/3D有限元分析模拟软件,设计阀体胎模和坯料;经过模拟分析了成型过程中坯料的温度变化、整体的应力、应变、金属的流动趋势和流线分布等;通过生产验证了胎模和坯料设计的合理性和工艺的可行性.%The die and billet of a valve was designed by Forge 2D/3D software. The temperature, stress, strain, and metal flow trend of billet during the simulation was analyzed; the rationality of die, billet design and feasibility of process was validated by production.

  3. Thermomechanical Response of the Rotary Forged Wha Over a Wide Range of Strain Rates and Temperatures

    Science.gov (United States)

    Guo, W. G.; Qu, C.; Liu, F. L.

    This paper is to understand and model the thermomechanical response of the rotary forged WHA, uniaxial compression and tension tests are performed on cylindrical samples, using a material testing machines and the split Hopkinson bar technique. True strains exceeding 40% are achieved in these tests over the range of strain rates from 0.001/s to about 7,000/s, and at initial temperatures from 77K to 1,073K. The results show: 1) the WHA displays a pronounced changing orientation due to mechanical processing, that is, the material is inhomogeneous along the section; 2) the dynamic strain aging occurs at temperatures over 700K and in a strain rate of 10-3 1/s; 3) failure strains decrease with increasing strain rate under uniaxial tension, it is about 1.2% at a strain rate of 1,000 1/s; and 4) flow stress of WHA strongly depends on temperatures and strain rates. Finally, based on the mechanism of dislocation motion, the parameters of a physically-based model are estimated by the experimental results. A good agreement between the modeling prediction and experiments was obtained.

  4. Texture evolution in upset-forged P/M and wrought tantalum: Experimentation and modeling

    Energy Technology Data Exchange (ETDEWEB)

    Bingert, J.F.; Desch, P.B.; Bingert, S.R.; Maudlin, P.J.; Tome, C.N.

    1997-11-01

    Preferred orientations in polycrystalline materials can significantly affect their physical and mechanical response through the retention of anisotropic properties inherent to the single crystal. In this study the texture evolution in upset-forged PIM and wrought tantalum was measured as a function of initial texture, compressive strain, and relative position in the pressing. A <001>/<111> duplex fiber texture parallel to the compression axis was generally observed, with varying degrees of a radial component evident in the wrought material. The development of deformation textures derives from restricted crystallographic slip conditions that generate lattice rotations, and these grain reorientations can be modeled as a function of the prescribed deformation gradient. Texture development was simulated for equivalent deformations using both a modified Taylor approach and a viscoplastic self-consistent (VPSC) model. A comparison between the predicted evolution and experimental results shows a good correlation with the texture components, but an overly sharp prediction at large strains from both the Taylor and VPSC models.

  5. Microstructural, mechanical, corrosion and cytotoxicity characterization of the hot forged FeMn30(wt.%) alloy.

    Science.gov (United States)

    Čapek, Jaroslav; Kubásek, Jiří; Vojtěch, Dalibor; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-01-01

    An interest in biodegradable metallic materials has been increasing in the last two decades. Besides magnesium based materials, iron-manganese alloys have been considered as possible candidates for fabrication of biodegradable stents and orthopedic implants. In this study, we prepared a hot forged FeMn30 (wt.%) alloy and investigated its microstructural, mechanical and corrosion characteristics as well as cytotoxicity towards mouse L 929 fibroblasts. The obtained results were compared with those of iron. The FeMn30 alloy was composed of antiferromagnetic γ-austenite and ε-martensite phases and possessed better mechanical properties than iron and even that of 316 L steel. The potentiodynamic measurements in simulated body fluids showed that alloying with manganese lowered the free corrosion potential and enhanced the corrosion rate, compared to iron. On the other hand, the corrosion rate of FeMn30 obtained by a semi-static immersion test was significantly lower than that of iron, most likely due to a higher degree of alkalization in sample surrounding. The presence of manganese in the alloy slightly enhanced toxicity towards the L 929 cells; however, the toxicity did not exceed the allowed limit and FeMn30 alloy fulfilled the requirements of the ISO 10993-5 standard.

  6. Closed Die Deformation Behavior of Cylindrical Iron-Alumina Metal Matrix Composites During Cold Sinter Forging

    Science.gov (United States)

    Prasanna Kumar, Undeti Jacob; Gupta, Pallav; Jha, Arun Kant; Kumar, Devendra

    2016-10-01

    The present paper aims to study the closed die deformation behavior of cylindrical Fe-Al2O3 metal matrix composites (MMCs). Closed die was manufactured by machining the high carbon steel block followed by oil quenching and then finishing. Samples sintered at a temperature of 1100 °C for 1 h were characterized with X-ray diffraction and scanning electron microscopy, which showed the formation of Fe, Al2O3 and nano size FeAl2O4 phases respectively. Density and hardness of the composite samples were determined after sintering. Closed die deformation studies of the prepared composite samples were carried under three different interfacial frictional conditions i.e. dry, solid lubricating and liquid lubricating. Hardness, density and metallographic characterizations were also done for the deformed samples. On comparing the micrographs of the samples before and after deformation it was revealed that in deformed specimens recrystallization has taken place due to the difference in the energy between the strained iron matrix and unstrained alumina reinforcement during closed die forging process. Experimental density of the samples was also verified with the theoretical density using the standard equations. It is expected that the results of the present investigations will be helpful in developing quality MMC components for wide industrial applications.

  7. Comparison between hobbed and precision forged helical gears for automobile manual transaxle - on the prospect of form, precision, material specification and production cost

    Energy Technology Data Exchange (ETDEWEB)

    Ooka, M.; Kawasaki, Y.; Hoguchi, T.; Tsujimoto, H.; Yamazaki, S.; Yoshinaga, M. [O-oka Co., Toyota (Japan); Moriwaki, I. [Kyoto Inst. of Tech. (Japan); Kagaya, C. [Chubu Univ., Kasugai (Japan)

    2005-07-01

    This paper describes the comparison between hobbed and forged helical gears in terms of precision, deformation of heat-treatment, material specification and production cost. With the results the forged ones are superior to hobbed ones. (orig.)

  8. A New ELISA Using the ANANAS Technology Showing High Sensitivity to diagnose the Bovine Rhinotracheitis from Individual Sera to Pooled Milk.

    Science.gov (United States)

    Casarin, Elisabetta; Lucchese, Laura; Grazioli, Santina; Facchin, Sonia; Realdon, Nicola; Brocchi, Emiliana; Morpurgo, Margherita; Nardelli, Stefano

    2016-01-01

    Diagnostic tests for veterinary surveillance programs should be efficient, easy to use and, possibly, economical. In this context, classic Enzyme linked ImmunoSorbent Assay (ELISA) remains the most common analytical platform employed for serological analyses. The analysis of pooled samples instead of individual ones is a common procedure that permits to certify, with one single test, entire herds as "disease-free". However, diagnostic tests for pooled samples need to be particularly sensitive, especially when the levels of disease markers are low, as in the case of anti-BoHV1 antibodies in milk as markers of Infectious Bovine Rhinotracheitis (IBR) disease. The avidin-nucleic-acid-nanoassembly (ANANAS) is a novel kind of signal amplification platform for immunodiagnostics based on colloidal poly-avidin nanoparticles that, using model analytes, was shown to strongly increase ELISA test performance as compared to monomeric avidin. Here, for the first time, we applied the ANANAS reagent integration in a real diagnostic context. The monoclonal 1G10 anti-bovine IgG1 antibody was biotinylated and integrated with the ANANAS reagents for indirect IBR diagnosis from pooled milk mimicking tank samples from herds with IBR prevalence between 1 to 8%. The sensitivity and specificity of the ANANAS integrated method was compared to that of a classic test based on the same 1G10 antibody directly linked to horseradish peroxidase, and a commercial IDEXX kit recently introduced in the market. ANANAS integration increased by 5-fold the sensitivity of the 1G10 mAb-based conventional ELISA without loosing specificity. When compared to the commercial kit, the 1G10-ANANAS integrated method was capable to detect the presence of anti-BHV1 antibodies from bulk milk of gE antibody positive animals with 2-fold higher sensitivity and similar specificity. The results demonstrate the potentials of this new amplification technology, which permits improving current classic ELISA sensitivity limits

  9. A New ELISA Using the ANANAS Technology Showing High Sensitivity to diagnose the Bovine Rhinotracheitis from Individual Sera to Pooled Milk.

    Directory of Open Access Journals (Sweden)

    Elisabetta Casarin

    Full Text Available Diagnostic tests for veterinary surveillance programs should be efficient, easy to use and, possibly, economical. In this context, classic Enzyme linked ImmunoSorbent Assay (ELISA remains the most common analytical platform employed for serological analyses. The analysis of pooled samples instead of individual ones is a common procedure that permits to certify, with one single test, entire herds as "disease-free". However, diagnostic tests for pooled samples need to be particularly sensitive, especially when the levels of disease markers are low, as in the case of anti-BoHV1 antibodies in milk as markers of Infectious Bovine Rhinotracheitis (IBR disease. The avidin-nucleic-acid-nanoassembly (ANANAS is a novel kind of signal amplification platform for immunodiagnostics based on colloidal poly-avidin nanoparticles that, using model analytes, was shown to strongly increase ELISA test performance as compared to monomeric avidin. Here, for the first time, we applied the ANANAS reagent integration in a real diagnostic context. The monoclonal 1G10 anti-bovine IgG1 antibody was biotinylated and integrated with the ANANAS reagents for indirect IBR diagnosis from pooled milk mimicking tank samples from herds with IBR prevalence between 1 to 8%. The sensitivity and specificity of the ANANAS integrated method was compared to that of a classic test based on the same 1G10 antibody directly linked to horseradish peroxidase, and a commercial IDEXX kit recently introduced in the market. ANANAS integration increased by 5-fold the sensitivity of the 1G10 mAb-based conventional ELISA without loosing specificity. When compared to the commercial kit, the 1G10-ANANAS integrated method was capable to detect the presence of anti-BHV1 antibodies from bulk milk of gE antibody positive animals with 2-fold higher sensitivity and similar specificity. The results demonstrate the potentials of this new amplification technology, which permits improving current classic ELISA

  10. Modelling the void deformation and closure by hot forging of ingot castings

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Kotas, Petr;

    2012-01-01

    After solidification and cooling cast ingots contain voids due to improper feeding and volume shrinkage. Such voids are normally unwanted, so besides of forming the ingot to the desired shape, one of the purposes of the post processing of the ingot by hot forging is to close such voids by mechani......After solidification and cooling cast ingots contain voids due to improper feeding and volume shrinkage. Such voids are normally unwanted, so besides of forming the ingot to the desired shape, one of the purposes of the post processing of the ingot by hot forging is to close such voids...... and focuses on how the voids deform depending on their size and distribution in the ingot as well ashow the forging forces are applied....

  11. Large size austenitic stainless steel forgings for nuclear and cryogenic application - development, manufacturing and properties

    Energy Technology Data Exchange (ETDEWEB)

    Ohnishi, Keizo; Suzuki, Komei; Sato, Ikuo; Murai, Etuso (Japan Steel Works Ltd., Muroran Plant, Hokkaido (Japan))

    1992-01-01

    The high quality one-piece large austenetic stainless steel forgings are required in the several components such as nuclear reactors and run tanks for rocket engine test stand in order to assure the structural integrity and to make it easy to fabricate and inspect the components. When the austenitic stainless steel forgings are increased in size, various problems must be overcome to assure the high quality forgings. The ingot making and hot working play an important role in determining the quality of the products. In such points, the lastest manufacturing techniques such as steel making of large size ingot and hot working to get uniform and fine grains are discussed together with the fundamental data of the material properties. (orig.).

  12. The Simulation and Analysis of the Closed Die Hot Forging Process by A Computer Simulation Method

    Directory of Open Access Journals (Sweden)

    Dipakkumar Gohil

    2012-06-01

    Full Text Available The objective of this research work is to study the variation of various parameters such as stress, strain, temperature, force, etc. during the closed die hot forging process. A computer simulation modeling approach has been adopted to transform the theoretical aspects in to a computer algorithm which would be used to simulate and analyze the closed die hot forging process. For the purpose of process study, the entire deformation process has been divided in to finite number of steps appropriately and then the output values have been computed at each deformation step. The results of simulation have been graphically represented and suitable corrective measures are also recommended, if the simulation results do not agree with the theoretical values. This computer simulation approach would significantly improve the productivity and reduce the energy consumption of the overall process for the components which are manufactured by the closed die forging process and contribute towards the efforts in reducing the global warming.

  13. Finite element simulation of stretch forging using a mesh condensation method

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    In order to reduce the computation time of finite element simulations of stretch forging process,a mesh condensation method is presented and applied to a three-dimensional rigid-viscoplastic finite element program.In this method,a conventional mesh for the whole zone of a workpiece is condensed to a computational mesh for the active deformation zone.Two vital problems are solved,which are automatic construction of the computational mesh and treatment of interfaces between the deformation zone and the rigid zone.The mesh condensation method is compared with conventional finite element method by simulations of a six-bite stretch forging process.Some simulation results including forging load,temperature distribution and effective strain distribution are illustrated.The efficiency and accuracy of this method are verified.

  14. Heuristic algorithm for planning and scheduling of forged pieces heat treatment

    Directory of Open Access Journals (Sweden)

    R. Lenort

    2012-04-01

    Full Text Available The paper presents a heuristic algorithm for planning and scheduling of forged pieces heat treatment which allows maximizing the capacity exploitation of the heat treatment process and the entire forging process. Five Focusing Steps continuous improvement process was selected as a methodological basis for the algorithm design. Its application was supported by simulation experiments performed on a dynamic computer model of the researched process. The experimental work has made it possible to elicit the general rules for planning and scheduling of the heat treatment process of forged pieces which reduce losses caused by equipment conversion and setup times, and which increase the throughput of this process. The HIPO diagram was used to design the algorithm.

  15. Design of Controlled Processing Conditions for Drop Forgings Made of Microalloy Steel Grades for Mining Industry

    Directory of Open Access Journals (Sweden)

    Skubisz P.

    2015-04-01

    Full Text Available Effect of plastic processing and controlled cooling on microstructure and mechanical properties of experimental steel grades with microalloyed with Ti, V and/or Nb, varying in the content of Mo is presented as an offer for mining industry for replacement traditionally heat-treatable hardenability grades. The goal of the work is producing microstructure condition, which after controlled hot forging and direct heat treatment, involving quenching and self-tempering, are meant to provide good combination of mechanical properties, such as TYS 800 MPa, UTS 1050 MPa, elongation to fracture at least A5 15% and/or impact strength at room temperature KCV 60 J/cm2. Hardenability assessment and dilatometric examination allowed formulation of direct heat treatment guidelines, taking into consideration fields of temperature and strain in a typical hot forging process, estimated numerically, with the use of plastometric tests results, as well as the use of unique cooling cycles after forging.

  16. The Investigations of Friction under Die Surface Vibration in Cold Forging Process

    DEFF Research Database (Denmark)

    Jinming, Sha

    is undergoing vibration. In the experiments, die surface orientation, frequency and amplitude of vibration, vibrating wave form and the direction of vibration has been taken into account as the parameters which influence friction behaviour in forging process. The results reveal that friction could be reduced up......The objective of this thesis is to fundamentally study the influence of die surface vibration on friction under low frequency in metal forging processes. The research includes vibrating tool system design for metal forming, theoretical and experimental investigations, and finite element simulations...... on die surface vibration in forging process. After a general introduction to friction mechanisms and friction test techniques in metal forming, the application of ultrasonic vibration in metal forming, the influence of sliding velocity on friction is described. Some earlier investigations...

  17. Research on the simulation of prior upsetting for heavy disk forgings%大型饼类锻件预镦粗工序的数值模拟研究

    Institute of Scientific and Technical Information of China (English)

    丁燕青; 高锦张; 王兴中; 马武江

    2016-01-01

    In order to solve the deformation defect, prior upsetting is split into upsetting of frustum anvil and sur-face flattening of flat anvil, and the forging process is modeled and simulated by DEFORM-3D finite element software.Based on the simulation result of stress and strain field in forging, it shows the detail about upsetting and surface flattening such as the parameters of frustum degree, reduction ratio, rotation mode of flat anvil and the down anvil shape.It obtains the rational forging parameters, provides the theoretical basis for the process de-sign of heavy disk forgings.%为了解决镦粗变形缺陷,将饼类锻件的预镦粗工序分为锥台砧镦粗和平砧端面整平两个阶段,利用DEFORM-3D计算平台建立锻造过程的有限元模型并进行仿真分析;分别从锻件内部的应力场和应变场等方面研究了锥台砧锥角和压下率对镦粗过程的影响,平砧旋转锻造方式和下砧砧形对端面整平过程的影响,以获得合理的预镦粗锻造工艺参数,指导实际生产过程.

  18. Development of a 3D Finite Element code for Forging - An overview of the Brite/Euram project EFFORTS

    DEFF Research Database (Denmark)

    Bay, Niels; Andreasen, Jan Lasson; Olsson, David Dam

    2001-01-01

    equations for flow stress in cold as well as hot forging, determination of interface conditions, i.e. friction and heat transfer in cold and hot forging. The developments are validated by physical and numerical modeling and finally verified by analysis of some complex industrial examples....

  19. Multi-objective optimization of gear forging process based on adaptive surrogate meta-models

    Science.gov (United States)

    Meng, Fanjuan; Labergere, Carl; Lafon, Pascal; Daniel, Laurent

    2013-05-01

    In forging industry, net shape or near net shape forging of gears has been the subject of considerable research effort in the last few decades. So in this paper, a multi-objective optimization methodology of net shape gear forging process design has been discussed. The study is mainly done in four parts: building parametric CAD geometry model, simulating the forging process, fitting surrogate meta-models and optimizing the process by using an advanced algorithm. In order to maximally appropriate meta-models of the real response, an adaptive meta-model based design strategy has been applied. This is a continuous process: first, bui Id a preliminary version of the meta-models after the initial simulated calculations; second, improve the accuracy and update the meta-models by adding some new representative samplings. By using this iterative strategy, the number of the initial sample points for real numerical simulations is greatly decreased and the time for the forged gear design is significantly shortened. Finally, an optimal design for an industrial application of a 27-teeth gear forging process was introduced, which includes three optimization variables and two objective functions. A 3D FE nu merical simulation model is used to realize the process and an advanced thermo-elasto-visco-plastic constitutive equation is considered to represent the material behavior. The meta-model applied for this example is kriging and the optimization algorithm is NSGA-II. At last, a relatively better Pareto optimal front (POF) is gotten with gradually improving the obtained surrogate meta-models.

  20. On the Effects of Hot Forging and Hot Rolling on the Microstructural Development and Mechanical Response of a Biocompatible Ti Alloy

    Directory of Open Access Journals (Sweden)

    Yoshimitsu Okazaki

    2012-08-01

    Full Text Available Zr, Nb, and Ta as alloying elements for Ti alloys are important for attaining superior corrosion resistance and biocompatibility in the long term. However, note that the addition of excess Nb and Ta to Ti alloys leads to higher manufacturing cost. To develop low-cost manufacturing processes, the effects of hot-forging and continuous-hot-rolling conditions on the microstructure, mechanical properties, hot forgeability, and fatigue strength of Ti-15Zr-4Nb-4Ta alloy were investigated. The temperature dependences with a temperature difference (ΔT from β-transus temperature (Tβ for the volume fraction of the α- and β-phases were almost the same for both Ti-15Zr-4Nb-4Ta and Ti-6Al-4V alloys. In the α-β-forged Ti-15Zr-4Nb-4Ta alloy, a fine granular α-phase structure containing a fine granular β-phase at grain boundaries of an equiaxed α-phase was observed. The Ti-15Zr-4Nb-4Ta alloy billet forged at Tβ-(30 to 50 °C exhibited high strength and excellent ductility. The effects of forging ratio on mechanical strength and ductility were small at a forging ratio of more than 3. The maximum strength (σmax markedly increased with decreasing testing temperature below Tβ. The reduction in area (R.A. value slowly decreased with decreasing testing temperature below Tβ. The temperature dependences of σmax for the Ti-15Zr-4Nb-4Ta and Ti-6Al-4V alloys show the same tendency and might be caused by the temperature difference (ΔT from Tβ. It was clarified that Ti-15Zr-4Nb-4Ta alloy could be manufactured using the same manufacturing process as for previously approved Ti-6Al-4V alloy, taking into account the difference (ΔT between Tβ and heat treatment temperature. Also, the manufacturing equivalency of Ti-15Zr-4Nb-4Ta alloy to obtain marketing approval of implants was established. Thus, it was concluded that continuous hot rolling is useful for manufacturing α-β-type Ti alloy.

  1. The Development of a Ceramic Mold for Hot-Forging of Micro-Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Christenson, Todd; Garino, Terry

    1999-06-25

    A new mold material has been developed for use in making rare-earth permanent magnet components with precise dimensions in the 10 to 1000 µm range by hot-forging. These molds are made from molds poly(methyl)methacrylate (PMMA) made by deep x-ray lithography (DXRL). An alumina bonded with colloidal silica has been developed for use in these molds. This material can be heated to 950°C without changing dimensions where it develops the strength needed to withstand the hot-fmging conditions (750°C, 100 MPa). In addition, it disintegrates in HF so that parts can be easily removed after forging.

  2. Simulative Testing of Friction and Lubrication in Cold Forging of Steel and Aluminum

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Aida, Tetsuo

    2012-01-01

    A new, simulative test of friction and lubrication in cold forging is developed by the authors. The test is based on a backward can extrusion process in which the workpiece rotates relatively to the conical punch. An analytical model is presented determining the friction stress from the measured ...... coating plus MoS2 and single bathe lubrication with PULS and aluminum provided with 6 different lubricant systems. The new test is so severe, that it is possible to break down the best lubrication systems for cold forging of steel and aluminum....

  3. An upper bound solution for closed die sinter forging of hexagonal shapes

    Indian Academy of Sciences (India)

    R K Ranjan; S Kumar

    2004-06-01

    The paper reports on an investigation into the various aspects of closed die cold forging of hexagonal powder preforms, which have been compacted and sintered from atomized powder. It is found that for certain dimensional ratios of the preform, the die pressure is minimum. An attempt has been made determine the die pressures developed during the closed die forging of the hexagonal powder preform by using an upper bound approach. The results so obtained are discussed critically to illustrate the interaction of various process parameters involved and are presented graphically.

  4. Theoretical study on Cold Open Die Forging Process Optimization for Multipass Workability

    Directory of Open Access Journals (Sweden)

    Gaikwad Ajitkumar

    2016-01-01

    Full Text Available Cold Workability limits strength enhancement of austenitic materials through cold deformation. The intrinsic workability is the material characteristic whereas state-of-stress workability is governed by nature of applied stress, strain rate and geometry of deformation zone. For Cold Open Die Forging (CODF, multipass workability is essential. In this work, FEM tool FORGE-3 is used to optimize CODF on hydraulic press by analysis of stress-strain profiles and use of Latham-Cockroft damage criterion. Study recommends optimized process parameters, die combinations and pass-schedules.

  5. Trial Production of Drum Forgings%鼓轮锻件的生产试制

    Institute of Scientific and Technical Information of China (English)

    张广森; 张成霞; 陈国红; 黄冬凤; 刘垒; 丁宝平

    2013-01-01

    The abnormity cylinder forgings with big taper and small height is produced successfully by blanking with top flat anvil and bottom V shaped anvil , which lays the foundation to manufacture nuclear power tapered cylinder forgings.%采用上平、下V型砧制坯,成功生产了锥度大、高度小的异形筒体锻件,为公司在核电锥形筒体锻件生产方面打下了基础。

  6. High speed forging of solid powder discs of large slenderness ratio

    Indian Academy of Sciences (India)

    R K Ranjan; S Kumar

    2004-10-01

    The paper reports an investigation into the forging of a solid powder circular disc with large slenderness ratio (L/D) between two flat dies at high speed. The deformation pattern during the operation is influenced by many factors, which interact with one another in a complex manner. The decisive factors are the interfacial conditions, initial relative density of the preform and the geometry of the preform. An attempt has been made to determine the die pressures developed during such forging, using an upper bound approach. The results so obtained are presented graphically and discussed critically to illustrate the interaction of various process parameters involved.

  7. 超大筒节锻造工艺的优化%Optimization of Forging Process for Large Shell Ring

    Institute of Scientific and Technical Information of China (English)

    施熔刚; 张强升; 姜述杰; 张丽丹

    2013-01-01

    通过设计辅助工具方法及简化锻造工序对原有超大筒节锻件工艺进行改进,将原来锻造6火次出成品的锻造工艺改为4火次出成品,在确保产品质量的同时,有效的降低锻造生产成本,提高锻造生产效率.%The original forging process for large shell ring forging was improved through the methods of designing aid tools and simplifying forging process,that is,the original forging process of 6 fire times was instead of that of 4 fire times.The improved forging process can ensure product quality,reduce production costs and improve production efficiency.

  8. Titanium Aluminide Casting Technology Development

    Science.gov (United States)

    Bünck, Matthias; Stoyanov, Todor; Schievenbusch, Jan; Michels, Heiner; Gußfeld, Alexander

    2017-08-01

    Titanium aluminide alloys have been successfully introduced into civil aircraft engine technology in recent years, and a significant order volume increase is expected in the near future. Due to its beneficial buy-to-fly ratio, investment casting bears the highest potential for cost reduction of all competing production technologies for TiAl-LPTB. However, highest mechanical properties can be achieved by TiAl forging. In view of this, Access e.V. has developed technologies for the production of TiAl investment cast parts and TiAl die cast billets for forging purposes. While these parts meet the highest requirements, establishing series production and further optimizing resource and economic efficiency are present challenges. In order to meet these goals, Access has recently been certified according to aircraft standards, aiming at qualifying parts for production on technology readiness level 6. The present work gives an overview of the phases of development and certification.

  9. 基于SGP LVM的齿轮坯预锻件多目标优化设计%Multiple-target Optimization Design of Pre-forging for Gear Blank Based on SGPLVM

    Institute of Scientific and Technical Information of China (English)

    徐承亮; 曹志勇; 王大军; 胡吉全

    2016-01-01

    在锻造齿轮坯的生产过程中,齿轮坯预锻件的设计质量优劣将会直接影响到终锻时金属的流动、 锻模型腔的充满、 锻件的质量和模具的寿命等方面.首先建立了预锻件外形尺寸和终锻时最大成形力、 终锻时最大模具应力三者之间的极限学习机(ELM)网络模型,然后利用监督高斯过程隐变量模型(SGPLVM)算法,将输入变量降维成低维空间中对应的隐变量,通过隐变量和输出变量之间的关系,利用GA遗传算法多目标优化去计算最佳的预锻件的尺寸.结果表明:当终锻最大成形力和终锻最大模具应力均最小时,预锻件尺寸最优.%In the course of multistage forging for producing gear blank, the pre-forging design of gear blank directly affects metal flowing patterns of the finish forging, the situation of the forging die cavity, the quality of the products and die life. The network model between the size parameters of pre-forging and maximum forming force and maximum die stress of finish forging was established. Using the SGPLVM algorithm to reduce input variables to latent variables corresponding to the low dimensional space, through the relationship between the latent variables and output variables, the most superior shape and size parameters of pre-forging were determined by using GA algorithm. The results show that the preform is the optimal when both the maximum finisher forming force and the maximum finisher die stress are minimum.

  10. Effects of Forging and Rolling Process on Microstructure and Mechanical Properties of Wrought Magnesium Alloy AZ31%变形镁合金AZ31锻-轧变形工艺对组织性能的影响

    Institute of Scientific and Technical Information of China (English)

    陈建祥; 刘长瑞; 王庆娟

    2012-01-01

    对变形镁合金AZ31进行了横向和高向锻造,然后进行轧制,检测了不同锻造比的板坯经轧制后的组织性能变化.结果表明:锻造时,随着锻造比的增大,晶粒组织逐渐细化;当锻造比为1.67时,材料的硬度达到最大值84.4HV,当锻造比为1.82时,材料的硬度为78.9HV;晶粒大小对动态再结晶晶粒尺寸有很大影响,晶粒尺寸较大时,再结晶晶粒尺寸也较大;锻造比为1.82的试样经轧制变形后,可以获得良好的力学性能.其晶粒平均尺寸、抗拉强度和伸长率为分别为3.7μm、281.75 MPa、12.7%.%Wrought magnesium alloy AZ31 were forged going along wide and high. Change of microstructure and mechanical properties with different forging ratio was studied.The results show that the magnesium alloy AZ31 has more fine homogeneous microstructure with forging ratio increasing; The forged specimen when forging ratio is 1.67 has the maximum hardness, 84.4HV. The hardness of the materials decreases when the forging ratio is 1.82, is 78.9 HV; The grain size has a great effect on the dynamic recrystallization grain, with the increasing of grain size, the recrystallization grain size also increasing; the sample with the forging ratio 1.82 by deformation of rolling can obtain good mechanical properties, with average grain size, tensile strength and elongation,3.7μm, 281.75MPa,12.7%.

  11. Proiectul MagForge: matriterea inchisa a aliajelor de magneziu MagForge project: die-closed forging of magnesium alloys

    NARCIS (Netherlands)

    Badoi, I.; Sillekens, W.H.; Chevaleyre, F.

    2009-01-01

    Article present die-closed particularities of wrought magnesium alloys: deformation mechanisms, anisotropy, strain rate and flow stress. Also, are presented information’s regarding to technological parameters and indicated equipments (furnaces, presses) for heating billets, die-closed and trimming o

  12. Proiectul MagForge: matriterea inchisa a aliajelor de magneziu MagForge project: die-closed forging of magnesium alloys

    NARCIS (Netherlands)

    Badoi, I.; Sillekens, W.H.; Chevaleyre, F.

    2009-01-01

    Article present die-closed particularities of wrought magnesium alloys: deformation mechanisms, anisotropy, strain rate and flow stress. Also, are presented information’s regarding to technological parameters and indicated equipments (furnaces, presses) for heating billets, die-closed and trimming o

  13. Effects of can parameters on canned-forging process of TiAl base alloy(Ⅰ)--Microstructural analyses

    Institute of Scientific and Technical Information of China (English)

    刘咏; 韦伟峰; 黄伯云; 何双珍; 周科朝; 贺跃辉

    2002-01-01

    By using thermal simulation technique, the conventional canned-forging process of TiAl based alloy was studied. The effect of can parameters on the microstruct ures of TiAl alloy was analyzed in this process. The results show that, the defo rmation microstructure of TiAl based alloy without canning is inhomogeneous. In lateral area, crack and shearing lines can be found; while in central area, fine -grained shearing zone can be found. The effect of can is to reduce the seconda ry tensile stress. However, only when the deformation of the steel can is coinci dental with that of TiAl alloy ingot, can this effect be effective. Moreover, a thick can would enhance the microstructural homogeneity in TiAl based alloy. With the H/D ratio of the ingot increasing, the deformation of TiAl alloy would be more unsteady, therefore, a thicker can should be needed.

  14. Effects of can parameters on canned-forging process of TiAl base alloy(Ⅱ)--Mechanical behavior

    Institute of Scientific and Technical Information of China (English)

    刘咏; 何双珍; 黄伯云; 韦伟峰; 贺跃辉; 周科朝

    2002-01-01

    By using thermal simulation technique and computer simulation, the conventional canned-forging process of TiAl base alloy was studied. The effect of can parame ters on the mechanical behavior of TiAl alloys with diffe rent H/D ratios was analyzed in this process. The results show that, the pea k stress of TiAl base alloy without canning is far higher than that with canning. Compared with the samples with the same H/D ratio, the peak stress decreases with increa sing can thickness; while compared with the samples with the same can thickness , the peak stress decreases with increasing H/D ratio. The decrease of t he true stress of TiAl base alloy with canning were analyzed according to the theory of plastic deformation and results of computer simulation.

  15. Characterization of Cracking and Crack Growth Properties of the C5A Aircraft Tie-Box Forging

    Science.gov (United States)

    Piascik, Robert S.; Smith, Stephen W.; Newman, John A.; Willard, Scott A.

    2003-01-01

    Detailed destructive examinations were conducted to characterize the integrity and material properties of two aluminum alloy (7075-T6) horizontal stabilizer tie box forgings removed.from US. Air Force C5A and C5B transport aircraft. The C5B tie box forging was,found to contain no evidence of cracking. Thirteen cracks were found in the CSA,forging. All but one of the cracks observed in the C5A component were located along the top cap region (one crack was located in the bottom cap region). The cracks in the C5A component initiated at fastener holes and propagated along a highly tunneled intergranular crack path. The tunneled crack growth configuration is a likelv result of surface compressive stress produced during peening of the .forging suijace. The tie box forging ,fatigue crack growth, fracture and stress corrosion cracking (SCC) properties were characterized. Reported herein are the results of laboratory air ,fatigue crack growth tests and 95% relative humidity SCC tests conducted using specimens machined from the C5A ,forging. SCC test results revealed that the C5A ,forging material was susceptible to intergranular environmental assisted cracking: the C5A forging material exhibited a SCC crack-tip stress-intensity factor threshold of less than 6 MPadn. Fracture toughness tests revealed that the C5A forging material exhibited a fracture toughness that was 25% less than the C5B forging. The C5A forging exhibited rapid laboratory air fatigue crack growth rates having a threshold crack-tip stress-intensity factor range of less than 0.8 MPa sup m. Detailed fractographic examinations revealed that the ,fatigue crack intergranular growth crack path was similar to the cracking observed in the C5A tie box forging. Because both fatigue crack propagation and SCC exhibit similar intergranular crack path behavior, the damage mechanism resulting in multi-site cracking of tie box forgings cannot be determined unless local cyclic stresses can be quantified.

  16. The Ties That Bind: How Social Capital Is Forged and Forfeited in Teacher Communities

    Science.gov (United States)

    Bridwell-Mitchell, E. N.; Cooc, North

    2016-01-01

    The effects of social capital on school improvement make it important to understand how teachers forge, maintain, or forfeit collegial relationships. Two common explanations focused on formal organizational features and individual characteristics do not address how social capital accrues from informal dynamics of teachers' interactions in…

  17. 76 FR 8773 - Forged Stainless Steel Flanges From India and Taiwan

    Science.gov (United States)

    2011-02-15

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Forged Stainless Steel Flanges From India and Taiwan AGENCY: United States International Trade... steel flanges from India and Taiwan would be likely to lead to continuation or recurrence of...

  18. Fabrication Improvement of Cold Forging Hexagonal Nuts by Computational Analysis and Experiment Verification

    Directory of Open Access Journals (Sweden)

    Shao-Yi Hsia

    2015-01-01

    Full Text Available Cold forging has played a critical role in fasteners and has been applied to the automobile industry, construction industry, aerospace industry, and living products so that cold forging presents the opportunities for manufacturing more products. By using computer simulation, this study attempts to analyze the process of creating machine parts, such as hexagonal nuts. The DEFORM-3D forming software is applied to analyze the process at various stages in the computer simulation, and the compression test is also used for the flow stress equation in order to compare the differences between the experimental results and the equation that is built into the computer simulation software. At the same time, the metallography and hardness of experiments are utilized to understand the cold forging characteristics of hexagonal nuts. The research results would benefit machinery businesses to realize the forging load and forming conditions at various stages before the fastener formation. In addition to planning proper die design and production, the quality of the produced hexagonal nuts would be more stable to promote industrial competitiveness.

  19. Fatigue properties of high-strength materials used in cold-forging tools

    DEFF Research Database (Denmark)

    Brøndsted, P.; Skov-Hansen, P.

    1998-01-01

    In the present work classical analytical models are used to describe the static stress–strain curves, low-cycle fatigue properties and fatigue crack growth behaviour of high-strength materials for use in tools for metal-forming processes such as cold forging and extrusion. The paper describes...

  20. Tribo-thermal fatigue of the steel used for the forging die construction

    Science.gov (United States)

    Drumeanu, A. C.

    2017-02-01

    Frequently the durability of the forging dies is firstly determined by the non-isothermal fatigue wear, which causes the cracks appearance on their internal surfaces, much more before their abrasion wear to reach the limit value. In these conditions it is necessary to design the forging dies firstly by the point of view of the non-isothermal fatigue wear. For a correctly choosing and using of metallic material, it is necessary to determine their intrinsic characteristics regarding its cyclic non-isothermal stresses durability. The experimental determination of these characteristics implies a lot of experiments, which are done in specific conditions, different from those used for isothermal mechanical fatigue durability determination. The paper presents the experimental results concerning intrinsic characteristic determination of the forging dies steel. Based on these results there were determined specific equations which characterize this kind of stresses, and the diagrams that represent their graphic image. These data can be used both in designing and exploitation of the forging dies.

  1. Jernberg Industries, Inc: Forging Facility Uses Plant-Wide Assessment to Aid Conversion to Lean Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    None

    2004-10-01

    Jernberg Industries conducted a plant-wide assessment while converting to lean manufacturing at a forging plant. Seven projects were identified that could yield annual savings of $791,000, 64,000 MMBtu in fuel and 6 million kWh.

  2. Influence of the hydrostatic stress component on critical surface expansion in forging compound products

    DEFF Research Database (Denmark)

    Vorm, T; Bay, Niels; Wanheim, Tarras

    1974-01-01

    of a superimposed hydrostatic pressure on the critical surface expansion during a forging process. The critical surface expansion appears to decrease with increasing hydrostatic pressure. This may be due to the fact that the close contact between the materials necessary to obtain bonding is created by a micro...

  3. Social Work and Engineering Collaboration: Forging Innovative Global Community Development Education

    Science.gov (United States)

    Gilbert, Dorie J.

    2014-01-01

    Interdisciplinary programs in schools of social work are growing in scope and number. This article reports on collaboration between a school of social work and a school of engineering, which is forging a new area of interdisciplinary education. The program engages social work students working alongside engineering students in a team approach to…

  4. eFORGE : A Tool for Identifying Cell Type-Specific Signal in Epigenomic Data

    NARCIS (Netherlands)

    Breeze, Charles E.; Paul, Dirk S.; van Dongen, Jenny; Butcher, Lee M.; Ambrose, John C.; Barrett, James E.; Lowe, Robert; Rakyan, Vardhman K.; Iotchkova, Valentina; Frontini, Mattia; Downes, Kate; Ouwehand, Willem H.; Laperle, Jonathan; Jacques, Pierre-ETienne; Bourque, Guillaume; Bergmann, Anke K.; Siebert, Reiner; Vellenga, Edo; Saeed, Sadia; Matarese, Filomena; Martens, Joost H. A.; Stunnenberg, Hendrik G.; Teschendorff, Andrew E.; Herrero, Javier; Birney, Ewan; Dunham, Ian; Beck, Stephan

    2016-01-01

    Epigenome-wide association studies (EWAS) provide an alternative approach for studying human disease through consideration of non-genetic variants such as altered DNA methylation. To advance the complex interpretation of EWAS, we developed eFORGE (http://eforge.cs.ucl.ac.uk/), a new stand-alone and

  5. Effects of Different Forging Processes on Microstructure Evolution for 316LN Austenitic Stainless Steel

    Science.gov (United States)

    Sui, Dashan; Zhu, Lingling; Wang, Tao; Zhang, Peipei; Cui, Zhenshan

    2017-07-01

    Forging experiments were designed and carried out on a 3150 kN hydraulic press to investigate the effects of different processes on the microstructure evolution for 316LN steel. The forging processes included single-pass (upsetting) and multipass (stretching) deformations, and the experimental results indicated that the average grain size varied with forging processes. Moreover, the size had distinct differences at different positions in the workpiece. Meanwhile, numerical simulations were implemented to study the influence of temperature, strain, and strain rate on microstructure evolution. The results of experiments and simulations comprehensively demonstrated that dynamic, static, and meta-dynamic recrystallization could coexist in the hot forging process and that the recrystallization process could easily occur under the conditions of higher temperature, larger strain, and higher strain rate. Moreover, the temperature had more significant influence on both recrystallization and grain growth. A higher temperature could not only promote the recrystallization but also speed up the grain growth. Therefore, a lower temperature is beneficial to obtain refinement grains on the premise that the recrystallization can occur completely.

  6. Physical modeling and numerical simulation of V-die forging ingot with central void

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2014-01-01

    Numerical simulation and physical modeling performed on small-scale ingots made from pure lead, having a hole drilled through their centerline to mimic porosity, are utilized to characterize the deformation mechanics of a single open die forging compression stage and to identify the influence...

  7. Preform design optimization for forging process based on the topological approach

    Science.gov (United States)

    Shao, Yong; Lu, Bin; Ou, Hengan; Cui, Zhenshan

    2013-05-01

    Preform design plays an important role in forging design especially for parts with complex shapes. In this paper, an attempt was made to develop a topological approach in the preform design of bulk metal forming processes based on the Bi-direction evolutionary structural optimization (BESO) strategy. In this approach, a new element addition and removal criteria based on the equivalent strain have been proposed for evaluating and optimizing the material flow in the forging process. To obtain a smooth preform boundary, a closed B-spline curve based on the least square approximation algorithm is employed to approximate the uneven surface of updated preform. An inhouse developed C♯ program has been employed to integrate the FE simluation, shape optimsation and surface approximation process. A 2D blade forging perform design problem are evaluate using the developed method. The results suggest that the optimized preform has shown better performance in improving the material flow and deformation uniformity during the forging. The results also demonstrate the robustness and efficiency of the developed preform design optimization method.

  8. Effect of Forging Allowance Value on the Power Consumption of Machining Process

    Directory of Open Access Journals (Sweden)

    L. D. Mal'kova

    2015-01-01

    Full Text Available The paper aim is to develop and study possible energy-efficiency measures for machined forgings drawing on analysis of the impact of the allowance for machining and its scatter.The most sophisticated option to take into consideration the effect of the cut depth is the work-piece machining in which the forging allowance value results from the blank production.Research of power consumption was conducted for turning the cylindrical surface of 144 mm length and  1,5 33 0,5   diameter on forgings of the work-pieces "screw of steering control" made from steel 60PP. A radial dimension allowance at said cylindrical surface at six points of the five sections was sized to assess the allowance value dispersion. The size of the sample measurements at the control points was n = 600. Statistic processing has shown normal law of distribution and sample homogeneity.To analyze the results of experiments was calculated a range of allowances for this workpiece. Calculated minimum and maximum allowance per one side for rough lathing were, respectively, 0.905 mm and 1.905mm. It was found that 77% points under control lie in calculated range of allowance values. And there are no points out of the range on lesser side that proves a lack of rejects; but there are points out of the range on the bigger side, that will require additional costs for machining the specified surface, including the cost of electricity.There were three power consumption calculations based on factory- recommended duty: for processing the entire sample of forgings with an average allowance, for machining forgings allowances of which are within the recommended design range of allowance, and for processing the entire sample of forgings with a minimum value of allowance.It was found that elimination of allowance values which are outside the recommended range enables to reduce the power consumption, at least, by 6%, and the overall power consumption for processing the measured forgings

  9. Influence of minimum quantity lubrication parameters on tool wear and surface roughness in milling of forged steel

    Science.gov (United States)

    Yan, Lutao; Yuan, Songmei; Liu, Qiang

    2012-05-01

    The minimum quantity of lubrication (MQL) technique is becoming increasingly more popular due to the safety of environment. Moreover, MQL technique not only leads to economical benefits by way of saving lubricant costs but also presents better machinability. However, the effect of MQL parameters on machining is still not clear, which needs to be overcome. In this paper, the effect of different modes of lubrication, i.e., conventional way using flushing, dry cutting and using the minimum quantity lubrication (MQL) technique on the machinability in end milling of a forged steel (50CrMnMo), is investigated. The influence of MQL parameters on tool wear and surface roughness is also discussed. MQL parameters include nozzle direction in relation to feed direction, nozzle elevation angle, distance from the nozzle tip to the cutting zone, lubricant flow rate and air pressure. The investigation results show that MQL technique lowers the tool wear and surface roughness values compared with that of conventional flood cutting fluid supply and dry cutting conditions. Based on the investigations of chip morphology and color, MQL technique reduces the cutting temperature to some extent. The relative nozzle-feed position at 120°, the angle elevation of 60° and distance from nozzle tip to cutting zone at 20 mm provide the prolonged tool life and reduced surface roughness values. This fact is due to the oil mists can penetrate in the inner zones of the tool edges in a very efficient way. Improvement in tool life and surface finish could be achieved utilizing higher oil flow rate and higher compressed air pressure. Moreover, oil flow rate increased from 43.8 mL/h to 58.4 mL/h leads to a small decrease of flank wear, but it is not very significant. The results obtained in this paper can be used to determine optimal conditions for milling of forged steel under MQL conditions.

  10. DIY identity kit: the Great American Lesbian Art Show.

    Science.gov (United States)

    Thompson, Margo Hobbs

    2010-01-01

    The Great American Lesbian Art Show, which opened at the Woman's Building in Los Angeles in May 1980, was conceived to increase visibility for lesbian artists, and to forge bonds among lesbians across the United States. It comprised a curated Invitational of ten artists and scores of regional GALAS events mounted simultaneously by women from Boston to Honolulu. The art on view, documented in a slide archive, staged a critique of contemporary gender norms. Participating artists represented lesbian identities that claimed universality while they reflected the artists' particularized experience of woman-identification and sexual desire.

  11. 2016 Geothermal Technologies Office Annual Report

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    2017-03-01

    This report highlights project successes and continued efforts in all of our program areas – EGS, Hydrothermal, Low-Temperature, and Systems Analysis – which are flanked by useful tools and resources and links to more information. Such highlights include FORGE and EGS successes, projects reducing geothermal costs and risks, and advancements in technology research and development.

  12. Research and Prospect of Shaft Stretching Technology%轴类拔长工艺的研究与展望

    Institute of Scientific and Technical Information of China (English)

    陈飞; 支晨琛; 韩帅; 王进; 李思静; 岳学斌; 吴建

    2016-01-01

    综述了轴类锻件拔长工艺的研究历程,主要介绍了平砧拔长、JTS锻造法、FM 锻造法、WHF锻造法、凹型角度砧拔长以及凸面砧拔长的工艺特点。说明了拔长工艺正朝着研究工件心部等效应变的均匀性与控制内部缺陷的方向发展,阐述了未来锻造行业向绿色锻造与实现自动化的方向发展的必要性与可能性。%This article summaries the research process of shaft forgings stretching technology ,puts emphasis on the process characteristics of the anvil stretching ,JTS forging ,FM forging ,WHF forging ,concave and convex angles anvil stretching ,and point ,out the developing trend of the stretching technology ,which are studying equivalent strain uniformity of the workpiece’s center portion and controlling the direction of internal defects .In the future ,the green forging and forging automation will be the direction of the forging industry development .

  13. Forming of Hollow Shaft Forging From Titanium Alloy Ti6Al4V by Means of Rotary Compression

    Directory of Open Access Journals (Sweden)

    Tomczak J.

    2015-04-01

    Full Text Available This paper presents chosen results of theoretical-experimental works concerning forming of hollow shafts forgings from titanium alloys, which are applied in aviation industry. At the first stage of conducted analysis, the forging forming process was modeled by means of finite element method. Calculations were made using software Simufact Forming. On the basis of performed simulations optimal parameters of rotary compression process were determined. Next, experimental tests of forging forming in laboratory conditions were made. For the research needs, a forging aggregate, designed by the Authors, was used. Conducted research works confirmed the possibility of metal forming (by means of rotary compression of hollow shafts from hard workable titanium alloys. Numerous advantages of rotary compression process, make it attractive both for low series production (aircraft industry and for mass production (automotive industry.

  14. Effects of Cryogenic Forging and Anodization on the Mechanical Properties of AA 7075-T73 Aluminum Alloys

    Science.gov (United States)

    Shih, Teng-Shih; Liao, Tien-Wei; Hsu, Wen-Nong

    2016-03-01

    In this study, high-strength AA7075 alloy samples were cryogenically forged after annealing and then subjected to solution and aging treatments. The cryogenically forged 7075-T73 alloy samples displayed equiaxed fine grains associated with abundant fine precipitates in their matrix. Compared with conventional 7075-T73 alloy samples, the cryogenically forged samples exhibited an 8-12% reduction in tensile strength and an increased fatigue strength and higher corrosion resistance. The fatigue strength measured at 107 cycles was 225 MPa in the bare samples; the strength was increased to 250 MPa in the cryogenically forged samples. The effect of anodization on the corrosion resistance of the bare samples was improved from (E corr) -0.80 to -0.61 V.

  15. Fabrication and densification enhancement of SiC-particulate-reinforced copper matrix composites prepared via the sinter-forging process

    Institute of Scientific and Technical Information of China (English)

    Mohammadmehdi Shabani; Mohammad Hossein Paydar; Mohammad Mohsen Moshksar

    2014-01-01

    The fabrication of copper (Cu) and copper matrix silicon carbide (Cu/SiCp) particulate composites via the sinter-forging process was investigated. Sintering and sinter-forging processes were performed under an inert Ar atmosphere. The influence of sinter-forging time, tempera-ture, and compressive stress on the relative density and hardness of the prepared samples was systematically investigated and subsequently com-pared with that of the samples prepared by the conventional sintering process. The relative density and hardness of the composites were enhanced when they were prepared by the sinter-forging process. The relative density values of all Cu/SiCp composite samples were observed to decrease with the increase in SiC content.

  16. Preparation and amendment of technical standard “Technical requirements for forgings of high-speed tool steel”%技术标准《高速工具钢锻件技术条件》的编制及解读

    Institute of Scientific and Technical Information of China (English)

    金颖

    2013-01-01

    With the rapid development of domestic forging technology,the quality of forging products is being continuously improved.Especially,the improvement of the quality of high-speed tool steel has made that more and more highperformance tool products should be guaranteed by specifying forging process and inspection standards.In order to meet the development of forging technology,it is necessary to make amendments and supplements to previous technical standards.Now absorbing and learning from the corresponding technical specifications,and considering the situation and development trend of forging technology of high-speed tool steel,the standard “Technical requirements for forgings of high-speed tool steel” was amended in the aspects of technical requirements,test methods,inspection rules,marking and quality certification documents and the standards of forgings carbide uniformity diagrams.%近年来国内锻造技术发展迅猛,锻造产品的质量在不断提高,特别是高速工具钢锻件质量的提升,使得越来越多的高性能刀具产品要求通过规范锻造工艺及检验标准来保证.为适应锻造技术的发展,有必要对以往的技术标准进行相应的修正与补充.现吸收、借鉴国内相应技术规范,并充分考虑高速工具钢锻造技术现状及发展趋势,从技术要求、检验方法、检查规则、标志及质量证明文件、锻件碳化物均匀度评级图标准等相应要素人手,对机械行业标准《高速工具钢锻件技术条件》进行编制修订.

  17. A friction model for cold forging of aluminum, steel and stainless steel provided with conversion coating and solid film lubricant

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2011-01-01

    Adopting a simulative tribology test system for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...... of normal pressure and tool/work piece interface temperature. The model is verified by process testing measuring friction at varying reduction in cold forward rod extrusion....

  18. 某重型卡车前轴成形辊锻工艺设计与优化%Design and optimization of the precision roll forging on a heavy truck front axle

    Institute of Scientific and Technical Information of China (English)

    周杰; 柳豪; 刘旭光; 万煦义; 佘科能

    2012-01-01

    针对某牌号重型卡车前轴锻件成形辊锻、模锻工艺调试中遇到的典型缺陷——工字梁充填不满开展研究,基于前期某锻造公司大量的生产调试数据和有限元分析软件,建立了前轴成形辊锻、模锻有限元分析模型;在此基础上,研究了工字梁充填不饱满缺陷的产生机理,重点分析了第3道次模具工字梁型腔部位的3个关键参数宽度B3、圆角R3、斜度A3对成形质量的影响规律,重新设计了前3道次辊锻模具工字梁部位孔型和尺寸,并完成了辊锻模具制造。生产结果表明,工字梁部位充填饱满,产品尺寸合格。基于数值模拟的设计方法有效增加了模具设计的准确程度,减少了模具修改次数,缩短了调试周期,保证了最终产品的质量。%The under-filling defect of I-beam in a heavy truck front axle which occurs in the process debugging of the precision roll-forging and die-forging is studied.Finite element models of precision roll-forging and die-forging are established based on FEM software and the previous productive results.Then,the mechanism of the under-filing defect in I-beam is studied.And the effects of the three variables including width B,radius R and slope A of I-beam in the third step on the forging quality are investigated.In addition,the roll-forging die constructions for I-beam in previous three steps are redesigned and manufactured.The productive results show that I-beam can be fully filled,the debugging cycle is reduced significantly and the products quality is guaranteed.

  19. 大型厚壁封头热锻成形中降低成型载荷的策略%Strategy of Decreasing Forming Load in Hot Forging of Heavy Thick-wall Sealing Head

    Institute of Scientific and Technical Information of China (English)

    徐戊矫; 丁永峰; 邹明平; 王凯庆

    2011-01-01

    The forging process for the heavy thick-wall saling head is required to neet the severe condition,whereas the forging factories often face eith the insufficient forging capacity to execute the foring process. Based on the rigid-viscoplastic FEM platform DEFORM-3D, the upper anvil swaging foring process was simulatde to ana1yze the cause of the fold defer and much higher forming load. The configuration of the upper anvil was optimized in the shape of saddle,meanwhile, the reduction of per revolution was deternined as 100 mm and the rotary anglc of per reduction of the upper anvil was decided as 24°. The optimized process was numerically simulated The results show that the forming load to execute the forging process is decreased to available range and the fold is avoided in the finished forgings The research is very helpful to improve the feasibility of forging proccss and forming quality of heavy thick-wall sealing head.%大型厚壁封头严苛的使用性能要求其采用整体锻造方法生产,但锻造企业通常不具备足够的设备能力以满足封头整体锻造超高的力能需求.基于刚粘塑性有限元模拟平台DEFORM-3D,对大型厚壁封头上砧旋转锻造成形原有的工艺方案进行了模拟仿真,分析了产生折迭缺陷和锻造载荷超限的原因.优化上砧形状为马鞍型,并确定上砧的运动轨迹为单周压下量为100mm,每压下一次后上砧旋转角度为24°.对优化后的工艺方案进行仿真计算.结果表明,工艺优化有效地将所需的成形载荷降到了设备能力允许的范围之内,并使整体锻造的封头无折迭缺陷.研究结果对提高封头整体锻造的可行性及改善大型厚壁封头的成形质量具有重要的指导意义.

  20. Effects of Process Parameters on Deformation and Temperature Uniformity of Forged Ti-6Al-4V Turbine Blade

    Science.gov (United States)

    Luo, Shiyuan; Zhu, Dahu; Hua, Lin; Qian, Dongsheng; Yan, Sijie; Yu, Fengping

    2016-11-01

    This work is motivated by the frequent occurrence of macro- and microdefects within forged Ti-6Al-4V turbine blades due to the severely nonuniform strain and temperature distributions. To overcome the problem of nonuniformity during the blade forging operation, firstly, a 2D coupled thermo-mechanical finite element approach using the strain-compensated Arrhenius-type constitutive model is employed to simulate the real movements and processing conditions, and its reliability is verified experimentally. Secondly, two evaluation indexes, standard deviation of equivalent plastic strain and standard deviation of temperature, are proposed to evaluate the uniformity characteristics within the forged blade, and the effects of four process parameters including the forging velocity, friction factor, initial workpiece temperature and dwell time on the uniformity of strain and temperature distributions are carefully studied. Finally, the numerically optimized combination of process parameters is validated by the application in a practical process. The parametric study reveals that a reasonable combination of process parameters considering the flow resistance, flow localization and the effects of deformation and friction heating is crucial for the titanium alloy blade forging with uniformity. This work can provide a significant guidance for the design and optimization of blade forging processes.

  1. Numerical simulation and experimental study for the die forging process of a high-speed railway brake disc hub

    Science.gov (United States)

    Sun, Mingyue; Xu, Bin; Zhang, Long; LI, Dianzhong

    2013-05-01

    With the aim of manufacturing a near-net shape forging product of a brake disk hub for the high-speed railway, the die forging process was designed and optimized in this study. Firstly, based on the measured stress-strain curves at different strain rates and the thermal-physical parameters of 40Cr A steel, a finite element model for the forging process of a high-speed railway brake disc hub was established. Then, the temperature, stress and strain fields were studied and analyzed at the pre-forging and the finial-forging stages. Besides, in order to trace the stress and strain evolution, five points at different positions were chosen on the billet, and the comparison of the state conditions was made among these points. The results have demonstrated that the product can be well formed by an elaborately designed three-stage forging process, which may reduce the metal machine allowance and the producing cost effectively. Finally, an industrial trial was made and a machined product with sound quality was obtained.

  2. Effect of Hot Forging on Microstructural Evolution and Impact Toughness in Ultra-high Carbon Low Alloy Steel

    Science.gov (United States)

    Kim, J. B.; Kim, J. H.; Kang, C. Y.

    2016-12-01

    The effect of a hot forging ratio on the microstructural variation and tensile properties of ultra-high carbon low alloy steel was investigated. Scanning electron microscopic analyses depict that with an increase in the hot forging ratio, the thickness of the network and acicular proeutectoid cementite decreased. Moreover, the lamella spacing and thickness of the eutectoid cementite decreased and broke up into particle shapes, which then became spheroidized as the hot forging ratio increased. Furthermore, when the forging ratio exceeded 65%, the network and acicular shape of the as-cast state disappeared. By increasing the hot forging ratio, the tensile strength and elongation remained below 50%, but they increased rapidly with an increase in the forging ratio. Strength and elongation were not affected by the thickness of the proeutectoid and eutectoid cementites, but were greatly affected by the shape of the proeutectoid cementite. Due to the decrease in the austenite grain size, as well as the spheroidization of the cementite, the tensile strength and elongation sharply increased.

  3. MODELING OF MICROSTRUCTURAL EVOLUTION IN MICROALLOYED STEEL DURING HOT FORGING PROCESS

    Institute of Scientific and Technical Information of China (English)

    J. Wang; J. Chen; Z. Zhao; X.Y. Ruan

    2006-01-01

    The microstructural evolution of microalloyed steel during hot forging process was investigated using physical simulation experiments. The dynamic recrystallized fraction was described by modifying Avrami's equation, the parameters of which were determined by single hit compression tests. Double hit compression tests were performed to model the equation describing the static recrystallized fraction, and the obtained predicted values were in good agreement with the measured values. Austenitic grain growth was modeled as: Dinc5=D05 +1.6×1032t·exp(-716870/RT) using isothermal tests. Furthermore, an equation describing the dynamic recrystallized grain size was given as Ddyn=3771·Z-0.2.The models of microstructural evolution could be applied to the numerical simulation of hot forging.

  4. Fatigue life on a full scale test rig: Forged versus cast wind turbine rotor shafts

    Science.gov (United States)

    Herrmann, J.; Rauert, T.; Dalhoff, P.; Sander, M.

    2016-09-01

    To reduce uncertainties associated with the fatigue life of the highly safety relevant rotor shaft and also to review today's design practice, the fatigue behaviour will be tested on a full scale test rig. Until now tests on full scale wind turbine parts are not common. Therefore, a general lack of experience on how to perform accelerated life time tests for those components exists. To clarify how to transfer real conditions to the test environment, the arrangements and deviations for the upcoming experimental test are discussed in detail. In order to complete investigations of weight saving potentials, next to getting a better comprehension of the fatigue behaviour by executing a full scale test, a further outcome are suggestions for the usage of cast and forged materials regarding the fatigue and the remaining life of the rotor shaft. It is shown, that it is worthwhile to think about a material exchange for the forged rotor shaft.

  5. Study of Dynamic Characteristics for Hydraulic System on 300MN Die-forging Press

    Science.gov (United States)

    Chen, Guoqiang; Tan, Jianping

    2017-06-01

    The faults such as seal breakdown and pressure sensor damage occur in 300MN Die-forging press frequently. First, the fault phenomenon and harm of the hydraulic system was compiled statistics, the theoretical analysis of the hydraulic impact of hydraulic system are carried out based on the momentum theorem; Then, the co-simulation model of hydraulic system was established by AMESim and Simulink software and the correctness was verified. Finally, the dynamic characteristics of hydraulic system for the key working condition “forging stroke changing to mold collision” was analyzed, the influences rules of system parameters such as the leak gap of valve, diameter of water way pipeline, emulsion temperature and air contain act on hydraulic system are obtained. This conclusions have a theoretical guiding significance to the improvement and maintains of high pressure and large flow hydraulic system.

  6. Effect of multiaxial forging on microstructure and mechanical properties of Mg-o.8Ca alloy

    Science.gov (United States)

    Yurchenko, N. Yu; Stepanov, N. D.; Salishchev, G. A.; Rokhlin, L. L.; Dobatkin, S. V.

    2014-08-01

    It was shown that multiaxial forging with continuous decrease of temperature from 450°C to 250°C turns coarse structure of the Mg-0.8Ca alloy in homogenized state with grain size of several hundreeds gm into fine structure with average grain size of about 2.1 gm. Refinement of structure is accompanied by drastic increase of mechanical properties: tensile yield strength increases from 50 MPa to 193 MPa, ultimate tensile strength increases from 78 to 308 MPa and elongation to fracture increases from 3.0% to 7.2%. The microstructural evolution during multiaxial forging is studied using optical microscopy, scanning electron microscopy and EBSD analysis. The mechanisms responsible for refinement of microstructure are discussed

  7. Effect of interfacial friction during forging of solid powder discs of large slenderness ratio

    Indian Academy of Sciences (India)

    R K Ranjan; S Kumar

    2004-10-01

    The paper reports an investigation into the effect of interfacial friction law during the forging of a powder circular disc with large slenderness ratio (L/D) between two flat dies. The deformation pattern during the operation is influenced by many factors, which interact with each other in a complex manner. The relative velocity between the work piece material and the die surface, together with high interfacial pressure and/or deformation modes, creates the conditions essential for adhesion in addition to sliding. The decisive factors are the interfacial conditions, initial relative density of the preform and geometry of the preform. An attempt has been made to determine the most realistic interfacial friction law and die pressures developed during such forging using an upper bound approach. The results so obtained are presented graphically and discussed critically to illustrate the interaction of various interfacial friction laws involved.

  8. Determination and Analysis of Hardenability for Hot-Forging Die Steels with Deep-Hardening

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    ERH end-quenching method was us ed to determine the hardenability of four kinds hot-forging die steels with dee p-hardening and hence the order of their hardenability was given. The tempering hardness of the steels was measured and the tempering resistance was studied. It was approved that ERH method is effective for the determination of hardenability of deep-hardening steel and the beginning of hardness drop in the ERH specimen is caused by bainite occurring.

  9. Whither Space Power? Forging a Strategy for the New Century

    Science.gov (United States)

    2002-09-01

    to achieve our goal? What should those objectives be? The ever-growing field of literature on space power is full of excellent works that either...information. The spy- thriller nature of the entire NRO program, while rapidly push­ ing technology frontiers, stifled most other space initiatives by...here or elsewhere. 25 May 2007. CNN News Report, Montgomery, Alabama: Police here reported today that anti-Islamic literature and numerous other

  10. A Quantitative Assessment of the Factors that Influence Technology Acceptance in Emergency Response

    Science.gov (United States)

    Seiter, Thomas C.

    2012-01-01

    Traditional models for studying user acceptance and adoption of technology focused on the factors that identify and tested the relationships forged between the user and the technology in question. In emergency response, implementing technology without user acceptance may affect the safety of the responders and citizenry. Integrating the factors…

  11. Wear Improvement of Tools in the Cold Forging Process for Long Hex Flange Nuts.

    Science.gov (United States)

    Hsia, Shao-Yi; Shih, Po-Yueh

    2015-09-25

    Cold forging has played a critical role in fasteners and has been widely used in automotive production, manufacturing, aviation and 3C (Computer, Communication, and Consumer electronics). Despite its extensive use in fastener forming and die design, operator experience and trial and error make it subjective and unreliable owing to the difficulty of controlling the development schedule. This study used finite element analysis to establish and simulate wear in automotive repair fastener manufacturing dies based on actual process conditions. The places on a die that wore most quickly were forecast, with the stress levels obtained being substituted into the Archard equation to calculate die wear. A 19.87% improvement in wear optimization occurred by applying the Taguchi quality method to the new design. Additionally, a comparison of actual manufacturing data to simulations revealed a nut forging size error within 2%, thereby demonstrating the accuracy of this theoretical analysis. Finally, SEM micrographs of the worn surfaces on the upper punch indicate that the primary wear mechanism on the cold forging die for long hex flange nuts was adhesive wear. The results can simplify the development schedule, reduce the number of trials and further enhance production quality and die life.

  12. Non-destructive Testing of Forged Metallic Materials by Active Infrared Thermography

    Science.gov (United States)

    Maillard, S.; Cadith, J.; Bouteille, P.; Legros, G.; Bodnar, J. L.; Detalle, V.

    2012-11-01

    Nowadays, infrared thermography is considered as the reference method in many applications such as safety, the inspection of electric installations, or the inspection of buildings' heat insulation. In recent years, the evolution of both material and data-processing tools also allows the development of thermography as a real non-destructive testing method. Thus, by subjecting the element to be inspected to an external excitation and by analyzing the propagation of heat in the examined zone, it is possible to highlight surface or subsurface defects such as cracks, delaminations, or corrosion. One speaks then about active infrared thermography. In this study, some results obtained during the collective studies carried out by CETIM and the University of Reims for the forging industry are presented. Various experimental possibilities offered by active thermography are presented and the interest in this method in comparison with the traditional non-destructive testing methods (penetrant testing and magnetic particle inspection) is discussed. For example, comparative results on a forged cracked hub, a steering joint, and a threaded rod are presented. They highlight the interest of infrared thermography stimulated by induction for forged parts.

  13. Wear Improvement of Tools in the Cold Forging Process for Long Hex Flange Nuts

    Directory of Open Access Journals (Sweden)

    Shao-Yi Hsia

    2015-09-01

    Full Text Available Cold forging has played a critical role in fasteners and has been widely used in automotive production, manufacturing, aviation and 3C (Computer, Communication, and Consumer electronics. Despite its extensive use in fastener forming and die design, operator experience and trial and error make it subjective and unreliable owing to the difficulty of controlling the development schedule. This study used finite element analysis to establish and simulate wear in automotive repair fastener manufacturing dies based on actual process conditions. The places on a die that wore most quickly were forecast, with the stress levels obtained being substituted into the Archard equation to calculate die wear. A 19.87% improvement in wear optimization occurred by applying the Taguchi quality method to the new design. Additionally, a comparison of actual manufacturing data to simulations revealed a nut forging size error within 2%, thereby demonstrating the accuracy of this theoretical analysis. Finally, SEM micrographs of the worn surfaces on the upper punch indicate that the primary wear mechanism on the cold forging die for long hex flange nuts was adhesive wear. The results can simplify the development schedule, reduce the number of trials and further enhance production quality and die life.

  14. FEA Based Tool Life Quantity Estimation of Hot Forging Dies Under Cyclic Thermo-Mechanical Loads

    Science.gov (United States)

    Behrens, B.-A.; Bouguecha, A.; Schäfer, F.; Hadifi, T.

    2011-01-01

    Hot forging dies are exposed during service to a combination of cyclic thermo-mechanical, tribological and chemical loads. Besides abrasive and adhesive wear on the die surface, fatigue crack initiation with subsequent fracture is one of the most frequent causes of failure. In order to extend the tool life, the finite element analysis (FEA) may serve as a means for process design and process optimisation. So far the FEA based estimation of the production cycles until initial cracking is limited as tool material behaviour due to repeated loading is not captured with the required accuracy. Material models which are able to account for cyclic effects are not verified for the fatigue life predictions of forging dies. Furthermore fatigue properties from strain controlled fatigue tests of relevant hot work steels are to date not available to allow for a close-to-reality fatigue life prediction. Two industrial forging processes, where clear fatigue crack initiation has been observed are considered for a fatigue analysis. For this purpose the relevant tool components are modelled with elasto-plastic material behaviour. The predicted sites, where crack initiation occurs, agree with the ones observed on the real die component.

  15. Multipass forging of Inconel 718 in the delta-Supersolvus domain: assessing and modeling microstructure evolution

    Directory of Open Access Journals (Sweden)

    Zouari Meriem

    2014-01-01

    Full Text Available This work is focused on the evolution of the microstructure of Inconel 718 during multi-pass forging processes. During the forming process, the material is subjected to several physical phenomena such as work-hardening, recovery, recrystallization and grain growth. In this work, transformation kinetics are modeled in the δ-Supersolvus domain (T>Tsolvus where the alloy is single-phase, all the alloying elements being dissolved into the FCC matrix. Torsion tests were used to simulate the forging process and recrystallization kinetics was modeled using a discontinuous dynamic recrystallization (DDRX two-site mean field model. The microstructure evolution under hot forging conditions is predicted in both dynamic and post-dynamic regimes based on the initial distribution of grain size and the evolution of dislocation density distribution during each step of the process. The model predicts recrystallization kinetics, recrystallized grain size distribution and stress–strain curve for different thermo-mechanical conditions and makes the connection between dynamic and post-dynamic regimes.

  16. Forming limit prediction of powder forging process by the energy-based elastoplastic damage model

    Science.gov (United States)

    Yeh, Hung-Yang; Cheng, Jung-Ho; Huang, Cheng-Chao

    2004-06-01

    An energy-based elastoplastic damage model is developed and then applied to predict the deformation and fracture initiation in powder forging processes. The fracture mechanism is investigated by the newly proposed damage model, which is based on the plastic energy dissipation. The developed formulations are implemented into finite element program ABAQUS in order to simulate the complex loading conditions. The forming limits of sintered porous metals under various operational conditions are explored by comparing the relevant experiments with the finite element analyses. The sintered iron-powder preforms of various initial relative densities (RDs) and aspect ratios are compressed until crack initiates. The deformation level of the bulged billets at fracture stroke obtained from compressive fracture tests is utilized to validate the finite element model and then the forming limit diagrams are constructed with the validated model. This model is further verified by the gear blank forging. The fracture site and corresponding deformation level are predicted by the finite element simulations. Meanwhile, the gear forging experiment is performed on the sintered preforms. The predicted results agree well with the experimental observations.

  17. Computer-assisted Rheo-forging Processing of A356 Aluminum Alloys

    Science.gov (United States)

    Kim, H. H.; Kang, C. G.

    2010-06-01

    Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of A356 aluminum molten state. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D V6.1. Samples of metal parts were subsequently fabricated by using hydraulic press machinery. In order to compare the influence of loading method, two types of samples were fabricated: (1) samples fabricated under direct loading die sets (2) those fabricated under indirect loading die sets. The formability and defects, which were predicted by FEM simulation, were similar to those of samples used in practice.

  18. Planning a Successful Tech Show

    Science.gov (United States)

    Nikirk, Martin

    2011-01-01

    Tech shows are a great way to introduce prospective students, parents, and local business and industry to a technology and engineering or career and technical education program. In addition to showcasing instructional programs, a tech show allows students to demonstrate their professionalism and skills, practice public presentations, and interact…

  19. The ultrasonic picture show and the politics of threatened life.

    Science.gov (United States)

    Ivry, Tsipy

    2009-09-01

    This article examines a local version of medical public discourse about fetal images produced through ultrasonography in Israel, where this technology has gained huge popularity. Nevertheless, I argue, ultrasound in Israel has not become engaged in the discursive production of "fetal subjects" central to the Euro-American life politics. Fetal images in Israel have become entangled in a "politics of threatened life": where "life" stands typically for the pregnant woman and "threat" for the fetus, while the prospect of a reproductive misfortune is the fabric through which pregnancies, regardless of their medical categorization as "low risk" or "high risk," are navigated and negotiated by doctors and women. The same processes of separation generated by ultrasonography forge different imagined relations between woman and fetus. This article opts to go beyond analyzing the cultural paradigms of thinking and the sociopolitical circumstances at play, to convey a sense of how notions of threatened life are produced.

  20. Design and Improve Forging Mould of Squareness Bol%方头螺栓的锻造模具的设计与改进

    Institute of Scientific and Technical Information of China (English)

    连厚富; 齐永丰

    2014-01-01

    通过对方头螺栓胎模锻与自由锻优点的比较,介绍了通过充分利用胎模来生产锻件,可达到不断降低锻件毛坯重量,减少加工工时目的。设计合理的锻膜结构和不断改进锻模结构,是该工艺的关键。%By comparing the advantages between loose tooling forging with the free forging on forging square-head bolt , it is introduced that by utilizing membranes to produce forging can achieve forging blank to decrease weight and reduce the processing time . Reasonable design of forging die structure , mem-brane structure and the continuous improvement is the key to this process .

  1. Ethics and Public Health: Forging a Strong Relationship

    Science.gov (United States)

    Callahan, Daniel; Jennings, Bruce

    2002-01-01

    The field of bioethics arose in the late 1960s in response to the emerging ethical dilemmas of that era. The field for many years focused in general on the dilemmas generated by high-technology medicine rather than on issues of population health and the ethical problems of public health programs and regulations. The time has come to more fully integrate the ethical problems of public health into the field of public health and, at the same time, into the field of bioethics. Public health raises a number of moral problems that extend beyond the earlier boundaries of bioethics and require their own form of ethical analysis. PMID:11818284

  2. Greenbacks from green roofs: forging a new industry in Canada

    Energy Technology Data Exchange (ETDEWEB)

    Peck, S. W.; Callaghan, C. [Peck and Associates, Toronto, ON (Canada); Bass, B. [Environment Canada, Toronto, ON (Canada); Kuhn, M. [Toronto, ON (Canada)

    1999-03-01

    This report provides a comprehensive review of the qualitative and quantitative benefits of green roof and vertical garden technologies, explains the nature of roof greening and green roof systems, examines the barriers to their more rapid diffusion into Canadian markets, and makes recommendations as to how how these barriers may be overcome. Two basic types of green roof systems, extensive and intensive, are identified. Extensive green roofs are characterized by their low weight, low capital cost and low maintenance. Intensive green roofs, by contrast, are heavier, more costly to establish, require intensive planting and higher maintenance. Both types of green roofs may be further subdivided into accessible or inaccessible. Accessible green roofs are flat, outdoor open spaces intended for use as gardens or terraces, while inaccessible roofs are only accessible for periodic maintenance. 'Vertical gardens' are a type of extensive green roof, characterized by the growing of plants on or up against the facade of buildings. The many benefits of green roof or vertical garden technologies include energy cost savings due to increased insulation and improved protection of the roof membrane, air quality improvements, new employment opportunities for a wide range of people including suppliers of roof membranes and related products, and social benefits such as improved aesthetics, health and horticultural therapy. Barriers to diffusion in Canada have been identified as lack of awareness, lack of incentives to implement, cost implications, lack of technical standards, few existing examples and risks associated with uncertainty. The recommendations to overcome market barriers are intended to address these barriers, i.e. they call for increased efforts to generate awareness through addressing the knowledge availability issue, and through high profile demonstration projects, government-sponsored technology diffusion, financial incentives to overcome cost-based barriers

  3. 2020 Foresight Forging the Future of Lawrence Livermore National Laboratory

    Energy Technology Data Exchange (ETDEWEB)

    Chrzanowski, P.

    2000-01-01

    The Lawrence Livermore National Laboratory (LLNL) of 2020 will look much different from the LLNL of today and vastly different from how it looked twenty years ago. We, the members of the Long-Range Strategy Project, envision a Laboratory not defined by one program--nuclear weapons research--but by several core programs related to or synergistic with LLNL's national security mission. We expect the Laboratory to be fully engaged with sponsors and the local community and closely partnering with other research and development (R&D) organizations and academia. Unclassified work will be a vital part of the Laboratory of 2020 and will visibly demonstrate LLNL's international science and technology strengths. We firmly believe that there will be a critical and continuing role for the Laboratory. As a dynamic and versatile multipurpose laboratory with a national security focus, LLNL will be applying its capabilities in science and technology to meet the needs of the nation in the 21st century. With strategic investments in science, outstanding technical capabilities, and effective relationships, the Laboratory will, we believe, continue to play a key role in securing the nation's future.

  4. Technology.

    Science.gov (United States)

    Online-Offline, 1998

    1998-01-01

    Focuses on technology, on advances in such areas as aeronautics, electronics, physics, the space sciences, as well as computers and the attendant progress in medicine, robotics, and artificial intelligence. Describes educational resources for elementary and middle school students, including Web sites, CD-ROMs and software, videotapes, books,…

  5. Win, Place, or Show?

    DEFF Research Database (Denmark)

    Blomkvist, Katarina; Kappen, Philip; Zander, Ivo

    2014-01-01

    This paper investigates the sources of technological growth of the multinational corporation. We conceptualize and shed empirical light on whether foreign investment strategies based on advanced greenfield subsidiaries, acquired subsidiaries, or a combination of both increase the likelihood...... strategies based on foreign acquisitions, as opposed to investment strategies based on greenfield establishments only. To the extent that MNC managers seek to enhance technological and strategic renewal through the expansion of foreign operations, the findings suggest that foreign investment strategies...

  6. Characterization of residual stresses in heat treated Ti-6Al-4V forgings by machining induced distortion

    Science.gov (United States)

    Regener, B.; Krempaszky, C.; Werner, E.

    2010-06-01

    To provide a solid base for improved material exploitation in dimensioning calculations it is necessary to determine the stress state in the part prior to service loading. In order to achieve higher material strength at elevated temperatures, the surface temperature gradient with respect to time has to be sufficiently high during heat treatment. This results in non-negligable residual stresses that can reduce the allowable load level upon which yielding occurs. For titanium alloys there are two common heat treatments, namely solution treatment and mill annealing. The latter one is the method of choice within the presented project. Mill annealing is utilized in order to significantly reduce the residual stresses in the parts without loosing much of the improved strength at elevated temperatures. Quantification of residual stresses is done by solving an inverse problem. From the measurement of distortion, induced by dividing the investigated part, the residual stress state can be calculated via analytical modeling or correlation with finite element models. To assure a minimum perturbation of the residual stress state during specimen production, dividing of the part is accomplished by electric discharge machining. The parts of interest are v-shaped prisms with a length of approximatly 450 mm and a thickness in the cross sectional area from about 20 mm to 45 mm. Figure 1(a) shows the forged part and 1(b) the dimensions of the cross section in millimeters as well as the material properties considered in the finite element model. The heat exchange between the part and the environment is modelled as heat transfer by convection superimposed with heat radiation. Since the parts are exposed to air during forging and heat treatment, the surface develops a strongly adhesive oxide layer, the so called alpha-case. After forging the parts are cooled in air and heat treated at a temperature of 720° C for a duration of 120 min. Subsequent air cooling and removing the alpha-case by

  7. Characterization of residual stresses in heat treated Ti-6Al-4V forgings by machining induced distortion

    Directory of Open Access Journals (Sweden)

    Werner E.

    2010-06-01

    Full Text Available To provide a solid base for improved material exploitation in dimensioning calculations it is necessary to determine the stress state in the part prior to service loading. In order to achieve higher material strength at elevated temperatures, the surface temperature gradient with respect to time has to be sufficiently high during heat treatment. This results in non-negligable residual stresses that can reduce the allowable load level upon which yielding occurs. For titanium alloys there are two common heat treatments, namely solution treatment and mill annealing. The latter one is the method of choice within the presented project. Mill annealing is utilized in order to significantly reduce the residual stresses in the parts without loosing much of the improved strength at elevated temperatures. Quantification of residual stresses is done by solving an inverse problem. From the measurement of distortion, induced by dividing the investigated part, the residual stress state can be calculated via analytical modeling or correlation with finite element models. To assure a minimum perturbation of the residual stress state during specimen production, dividing of the part is accomplished by electric discharge machining. The parts of interest are v-shaped prisms with a length of approximatly 450 mm and a thickness in the cross sectional area from about 20 mm to 45 mm. Figure 1(a shows the forged part and 1(b the dimensions of the cross section in millimeters as well as the material properties considered in the finite element model. The heat exchange between the part and the environment is modelled as heat transfer by convection superimposed with heat radiation. Since the parts are exposed to air during forging and heat treatment, the surface develops a strongly adhesive oxide layer, the so called alpha-case. After forging the parts are cooled in air and heat treated at a temperature of 720° C for a duration of 120 min. Subsequent air cooling and

  8. 基于伪逆算法的冷镦坯模具的优化%Optimization of cold forging perform tools using Pseudo Inverse Approach

    Institute of Scientific and Technical Information of China (English)

    Ali HALOUANI; Yu-ming LI; Boussad ABBES; Ying-qiao GUO

    2012-01-01

    A new fast method called “Pseudo Inverse Approach” (PIA) for the multi-stage axi-symmetrical cold forging modelling is presented.The approach is based on the knowledge of the final part shape.Some intermediate configurations are introduced and corrected by using a free surface method to consider the deformation paths without contact treatment.A new direct algorithm of plasticity is developed using the notion of equivalent stress and the tensile curve,leading to a very efficient and robust plastic integration procedure.Numerical tests show that the Pseudo Inverse Approach is very fast compared with the incremental approach.The PIA is used in an optimization procedure for the preliminary preform tool design in multi-stage cold forging processes.This optimization problem aims to minimize the equivalent plastic strain and the punch force during the forging process.The preform tool shapes are represented by B-Spline curves.The vertical positions of the control points of B-Spline are taken as design variables.The evolution of the objective functions shows the importance of the tool preform shape optimization for the forging quality and energy saving.The forging results obtained by using the PIA are compared with those obtained by the classical incremental approaches to show the efficiency and accuracy of the PIA.%基于对最终产品形状的认识,提出一种新的快速的针对多工步轴对称冷锻建模方法一“伪逆法(PIA)”.为了考虑变形路径,引入了一些中间构型并且采用自由表面对这些中间构形进行修正而不采用接触算法.利用等效应力的概念和拉伸曲线,提出了一种新的快速而健壮的塑性积分直接算法.数值试验表明:与增量法相比,伪逆法速度非常快.PIA被用于多工步冷锻工艺预制体模具优化设计过程中,该优化过程以最大限度减少在锻造过程中产生的等效塑性应变和需要的冲压力为目标,预制体模具的形状采用B样条曲线描

  9. Forging new pathways for research on language learning motivation

    Directory of Open Access Journals (Sweden)

    Raby Françoise

    2015-01-01

    Full Text Available Research on motivation in the field of applied linguistics seeks to better understand how and why learners become involved in learning activities and maintain their efforts in this regard. Dörnyei provided a seminal model drawing essentially from cognitive and social psychology (Dörnyei, 2001. In the wake of his reflection, and after investigating motivation in a range of academic contexts, we are now able to present our own model, which is dynamic, weighted, and polytomic (Raby, 2007. After presenting cognitive ergonomics as a new pathway for research in second language acquisition, we shall present the results of our investigations in foreign language learning motivation in technologically enhanced contexts, outlining major methodological difficulties pertaining to this sort of this grounded research.

  10. Calculation of hydraulic inherent frequency for 80 MN high speed forging hydraulic press%80MN快速锻造液压机液压固有频率计算

    Institute of Scientific and Technical Information of China (English)

    王丽薇; 张亦工; 高殿荣

    2011-01-01

    结合锻造工况,建立80 MN快速锻造液压机主控系统物理模型,考虑到活动横梁两侧压力作用面积不同,将各工况等效为非对称缸驱动活动横梁运动,分别推导活动横梁两侧液压弹簧刚度以及各工况下等效质量,给出主控系统液压固有频率计算公式,最后以正弦锻造曲线作为理想位移曲线,校核负载稳定运行的最大速度和最大加速度值.结果表明,该液压机液压系统设计完全满足动态性能要求.%Based on forging conditions, the physical model of main control system for 80 MN high speed forging hydraulic press was build, considering the different pressure action areas in both sides of movable beam, all forging working conditions were equivalent to the movement of movable beam driven by unsymmetrical cylinder, the hydraulic spring stiffness in both sides of movable beam and equivalent mass with all working conditions were deduced respectively. Furthermore the calculation formulas for hydraulic inherent frequency of main control system were presented. The max speed and max acceleration under stable operation condition were checked using sine forging curve as ideal displacement curve. The results show that the hydraulic system design of hydraulic press satisfies requirements for dynamic performances.

  11. Design and optimization of I-beam precision roll forging process for heavy truck front axle%某重卡前轴工字梁辊锻成形工艺设计及优化

    Institute of Scientific and Technical Information of China (English)

    张黎; 文琍; 夏江梅

    2012-01-01

    The under-filling defect of the I-beam, one of the typical defects on a heavy truck front axle in the precision roll forging process and die forging process was studied Firstly, the design of the precision roll forging process for the I-beam of the front axle was described. Then, the finite element numerical simulation analysis model was established with Deform-3D, and the influence of the thickness on the I-beam in the third step and the friction factor in the third and fourth step on filling percent of the die cavity was analyzed. Lastly, optimization for the precision roll forging process of the heavy truck front axle was finished. The optimized simulation results show that the I-beam forms well and can be filled fully to meet the requirements of design drawings.%针对某重卡前轴成形辊锻-模锻复合工艺中的典型缺陷——工字梁部位充不满展开研究.介绍了重卡前轴工字梁在辊锻成形工艺中各道次的孔型设计,通过Defoem-3D建立了有限元数值模拟分析模型,研究了第3道次预辊锻成形中工字梁壁厚和第3、4道次中摩擦因子对模具型腔填充率的影响规律,最后完成了重卡前轴工字梁在辊锻成形中的优化设计.优化后的模拟结果表明,工字梁成形良好、填充饱满,满足图纸设计要求.

  12. Cause Analysis and Improvement Measures of Unacceptable Defects for 42 CrMo Cylinder Forgings%42 CrMo筒体锻件超标缺陷分析与改进措施

    Institute of Scientific and Technical Information of China (English)

    何石磊; 杜旋; 晋帅勇; 马宏

    2016-01-01

    针对42CrMo筒体锻件冒口端存在的密集型缺陷及超标点状缺陷,对锻件缺陷部位进行了低倍酸浸检验、宏观断口分析、金相分析、扫描电镜分析及能谱分析等。分析结果表明缺陷为大型氧化铝类和氧化钛类夹杂物及夹杂物产生的裂纹,并提出了相应的改进措施。%For the group defects and the unacceptable spot defects appeared on one end of riser for 42CrMo cylin-der forgings, the following tests such as macro acid pickling test, macro fracture analysis, metallographic analysis, scanning electron microscopy and energy spectrum analysis etc. have been performed on the defect locations of forg-ings. The results show that these defects are the large alumina oxide and titanium oxide inclusions and the cracks caused by these large inclusions. Meanwhile, the relevant improvement measures have been proposed as well.

  13. The Forging of National States on the Anvil of War

    Directory of Open Access Journals (Sweden)

    Dželal Ibraković

    2015-01-01

    Full Text Available The progress of Western countries and the colonization of oil-rich Muslim countries clustered within the Ottoman Empire, which was located in the controlled agony of the new geo-strategic and technological processes, produced a turbulent beginning of the 20th century. The establishment of nation states has jeopardized the survival of monarchies such as Austro-Hungary, Russia, and others. The battle for the new, above all, European order signified the World War, in political science but also in historiography, and it established the principle that the term “world” war refers to the conflicts waged in Europe. The First World War was the site scene of the disappearance of the great empires and also the definite disappearance of the juncture of state and religion, as well as suppression of religion and other monarchist structures into new paradigms such as the nation-state, democracy and secularization. On the contrary, it opened the opportunity for the development of totalitarian regimes - socialism and Nazism - created precisely in Europe. Muslim-majority countries were colonized and brought to a vassal state, and their rich natural resources were enslaved. The principle of the nation state was imposed upon them by imperial methods and brutal clashes with opponents, aiming to eliminate in the long term any significant force since the overthrow of the Ottoman Empire and the attempts to destroy Turkey completely. Bosnia and Herzegovina and the Balkans emerge as a collateral damage that lasts even in the 21st century.

  14. 平锻机锻件缺陷分析及对策%Failure analysis and solution of forging parts manufactured by horizontal forging machine

    Institute of Scientific and Technical Information of China (English)

    张国杰

    2013-01-01

    Taking the 1250T horizontal forging machine as an example, the process characteristics of this machine have been introduced in the text. The failures like poor straightness of rod, pad injury, folding and mismatch of tool in the daily production have been analyzed and the solution has been put forward.%结合公司1250t平锻机,介绍此种设备生产锻件工艺特点,并对日常生产中遇到的杆部直线度超差、垫伤、折叠及错模等锻件缺陷进行分析并提出解决办法.

  15. Technology

    Directory of Open Access Journals (Sweden)

    Xu Jing

    2016-01-01

    Full Text Available The traditional answer card reading method using OMR (Optical Mark Reader, most commonly, OMR special card special use, less versatile, high cost, aiming at the existing problems proposed a method based on pattern recognition of the answer card identification method. Using the method based on Line Segment Detector to detect the tilt of the image, the existence of tilt image rotation correction, and eventually achieve positioning and detection of answers to the answer sheet .Pattern recognition technology for automatic reading, high accuracy, detect faster

  16. Influence of die geometry and material selection on the behavior of protective die covers in closed-die forging

    Science.gov (United States)

    Yu, Yingyan; Rosenstock, Dirk; Wolfgarten, Martin; Hirt, Gerhard

    2016-10-01

    Due to the fact that tooling costs make up to 30% of total costs of the final forged part, the tool life is always one main research topic in closed-die forging [1]. To improve the wear resistance of forging dies, many methods like nitriding and deposition of ceramic layers have been used. However, all these methods will lose its effect after a certain time, then tool repair or exchange is needed, which requires additional time and costs. A new method, which applies an inexpensive and changeable sheet metal on the forging die to protect it from abrasive wear, was firstly proposed in [2]. According to the first investigation, the die cover is effective for decreasing thermal and mechanical loads, but there are still several challenges to overcome in this concept, like wrinkling and thinning of the die cover. Therefore, an experimental study using different geometries and die cover materials is presented within this work. The results indicate the existence of feasible application cases of this concept, since conditions are found under which a die cover made of 22MnB5 still keeps its original shape even after 7 forging cycles.

  17. Effects of Low Temperature on Hydrogen-Assisted Crack Growth in Forged 304L Austenitic Stainless Steel

    Science.gov (United States)

    Jackson, Heather; San Marchi, Chris; Balch, Dorian; Somerday, Brian; Michael, Joseph

    2016-08-01

    The objective of this study was to evaluate effects of low temperature on hydrogen-assisted crack propagation in forged 304L austenitic stainless steel. Fracture initiation toughness and crack-growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 140 wppm hydrogen and tested at 293 K or 223 K (20 °C or -50 °C). Fracture initiation toughness for hydrogen-precharged forgings decreased by at least 50 to 80 pct relative to non-charged forgings. With hydrogen, low-temperature fracture initiation toughness decreased by 35 to 50 pct relative to room-temperature toughness. Crack growth without hydrogen at both temperatures was microstructure-independent and indistinguishable from blunting, while with hydrogen microcracks formed by growth and coalescence of microvoids. Initiation of microvoids in the presence of hydrogen occurred where localized deformation bands intersected grain boundaries and other deformation bands. Low temperature additionally promoted fracture initiation at annealing twin boundaries in the presence of hydrogen, which competed with deformation band intersections and grain boundaries as sites of microvoid formation and fracture initiation. A common ingredient for fracture initiation was stress concentration that arose from the intersection of deformation bands with these microstructural obstacles. The localized deformation responsible for producing stress concentrations at obstacles was intensified by low temperature and hydrogen. Crack orientation and forging strength were found to have a minor effect on fracture initiation toughness of hydrogen-supersaturated 304L forgings.

  18. The Artists who Forged Themselves: Detecting Creativity in Art

    OpenAIRE

    Rajković, Milan; Milovanović, Miloš

    2015-01-01

    Creativity and the understanding of cognitive processes involved in the creative process are relevant to all of human activities. Comprehension of creativity in the arts is of special interest due to the involvement of many scientific and non scientific disciplines. Using digital representation of paintings, we show that creative process in painting art may be objectively recognized within the mathematical framework of self organization, a process characteristic of nonlinear dynamic systems a...

  19. Derivation of uranium residual radioactive material guidelines for the Aliquippa Forge site

    Energy Technology Data Exchange (ETDEWEB)

    Monette, F.; Jones, L.; Yu, C.

    1992-09-01

    Residual radioactive material guidelines for uranium were derived for the Aliquippa Forge site in Aliquippa, Pennsylvania. This site has been identified for remedial action under the Formerly Utilized Sites Remedial Action Program (FUSRAP) of the US Department of Energy (DOE). The uranium guidelines were derived on the basis of the requirement that the 50-year committed effective dose equivalent to a hypothetical individual who lives or works in the immediate vicinity of the Aliquippa Forge site should not exceed a dose of 100 mrem/yr following decontamination. The DOE residual radioactive material guideline computer code, RESRAD, which implements the methodology described in the DOE manual for implementing residual radioactive material guidelines, was used in this evaluation. Four potential scenarios were considered for the site; the scenarios vary with regard to time spent at the site, sources of water used, and sources of food consumed. The results of the evaluation indicate that the basic dose limit of 100 mrem/yr will not be exceeded for uranium within 1,000 years, provided that the soil concentration of combined uranium (uranium-234, uranium-235, and uranium-238) at the Aliquippa Forge site does not exceed the following levels: 1,700 pCi/g for Scenario A (industrial worker: the expected scenario); 3,900 pCi/g for Scenario B (recreationist: a plausible scenario); 20 pCi/g for Scenario C (resident farmer using well water as the only water source: a possible but unlikely scenario), and 530 pCi/g for Scenario D (resident farmer using a distant water source not affected by site conditions as the only water source: a possible but unlikely scenario). The uranium guidelines derived in this report apply to the combined activity concentration of uranium-234, uranium-235, and uranium-238 and were calculated on the basis of a dose of 100 mrem/yr.

  20. Optimization of hot working parameters of as-forged Nitinol 60 shape memory alloy using processing maps

    Science.gov (United States)

    Shu, Xiaoyong; Lu, Shiqiang; Wang, Kelu; Li, Guifa

    2015-07-01

    The hot deformation behavior of as-forged Nitinol 60 alloy (60 wt% Ni, 40 wt% Ti) was studied over the ranges of temperature, 650-850 °C, and strain rate, 0.01-1 s-1, using isothermal constant strain rate compression tests in a Gleeble-3500 simulator. The processing maps, based on the dynamic materials model, were developed to optimize the hot working parameters. The results show that the deformation parameters have a marked effect on the power dissipation efficiency and the instability parameter. A single unstable region (650-775 °C, 0.037-1 s-1), associated with flow localization and/or adiabatic shear, is detected from the processing map. This should be avoided in hot working process. The optimized hot working conditions correspond to 680-790 °C, 0.01-0.025 s-1 with peak efficiency of 0.45 at 720 °C, 0.01 s-1, and 820-850 °C, 0.1-1 s-1 with peak efficiency of 0.5 at 850 °C, 1 s-1. Microstructure observations indicate that the main deformation mechanism of optimized domains involves dynamic recrystallization.

  1. Energy-efficiency in inductive heating of forging ingots; Energieeffizienz bei der induktiven Erwaermung von Schmiedebloecken

    Energy Technology Data Exchange (ETDEWEB)

    Padberg, Michael; Doetsch, Erwin [ABP Induction Systems, Dortmund (Germany)

    2012-03-15

    The continuously increasing importance of the CO{sub 2} balance and of conservation of resources is resulting in ever greater demands for high energy-efficiency in the process used for heating of forging ingots. Plant and process engineering play roles of parallel significance in the fulfillment of these requirements, and this article focuses on both in equal degree. The shares of the individual components in the overall energy consumption of an induction heating installation are therefore firstly determined, and their respective potentials for optimization then discussed. The quality of the heating process itself, and its optimum design for reduction of energy consumption, are then examined. (orig.)

  2. Forging partnerships between rural women with chronic conditions and their health care providers.

    Science.gov (United States)

    Cudney, Shirley; Weinert, Clarann; Kinion, Elizabeth

    2011-03-01

    Successful adaptation to chronic illness is enhanced by active client-health care provider partnerships. The purposes of this article are to (a) examine the health care partnership needs of western rural women with chronic illness who participated in a computer-based support and education project, (b) describe how the role of the women in the partnership can be maximized by the use of a personal health record and improving health literacy, and (c) discuss ways health care providers can enhance their role in the partnership by careful listening and creating environments conducive to forging productive client-provider partnerships.

  3. The Development Of Heating Curves For Open Die Forging Of Heavy Parts

    Directory of Open Access Journals (Sweden)

    Gołdasz A.

    2015-09-01

    Full Text Available The study presents the findings of research on developing heating curves of heavy parts for the open die forging process. Hot ingots are heated in a chamber furnace. The heating process of 10, 30, 50 Mg ingots was analyzed. In addition, bearing in mind their high susceptibility to fracture, the ingots were sorted into 3 heating groups, for which the initial furnace temperature was specified. The calculations were performed with self developed software Wlewek utilizing the finite element method for the temperature, stress and strain field computations.

  4. New lubricant systems for cold and warm forging – advantages and limitations

    DEFF Research Database (Denmark)

    Bay, Niels

    2011-01-01

    The increasing focus on environmental issues and the requirements to establish solutions diminishing the impact on working environment as well as external environment has strongly motivated the efforts to develop new, environmentally friendly tribological systems for metal forming production....... The present paper gives an overview of these efforts substituting environmentally hazardous lubricants in cold, warm and hot forging by new, more harmless lubricants. Introduction of these new lubricants, however, has some drawbacks due to lower limits of lubrication leading to risk of pick-up, poor product...

  5. Synthetic genome engineering forging new frontiers for wine yeast.

    Science.gov (United States)

    Pretorius, Isak S

    2017-02-01

    Over the past 15 years, the seismic shifts caused by the convergence of biomolecular, chemical, physical, mathematical, and computational sciences alongside cutting-edge developments in information technology and engineering have erupted into a new field of scientific endeavor dubbed Synthetic Biology. Recent rapid advances in high-throughput DNA sequencing and DNA synthesis techniques are enabling the design and construction of new biological parts (genes), devices (gene networks) and modules (biosynthetic pathways), and the redesign of biological systems (cells and organisms) for useful purposes. In 2014, the budding yeast Saccharomyces cerevisiae became the first eukaryotic cell to be equipped with a fully functional synthetic chromosome. This was achieved following the synthesis of the first viral (poliovirus in 2002 and bacteriophage Phi-X174 in 2003) and bacterial (Mycoplasma genitalium in 2008 and Mycoplasma mycoides in 2010) genomes, and less than two decades after revealing the full genome sequence of a laboratory (S288c in 1996) and wine (AWRI1631 in 2008) yeast strain. A large international project - the Synthetic Yeast Genome (Sc2.0) Project - is now underway to synthesize all 16 chromosomes (∼12 Mb carrying ∼6000 genes) of the sequenced S288c laboratory strain by 2018. If successful, S. cerevisiae will become the first eukaryote to cross the horizon of in silico design of complex cells through de novo synthesis, reshuffling, and editing of genomes. In the meantime, yeasts are being used as cell factories for the semi-synthetic production of high-value compounds, such as the potent antimalarial artemisinin, and food ingredients, such as resveratrol, vanillin, stevia, nootkatone, and saffron. As a continuum of previously genetically engineered industrially important yeast strains, precision genome engineering is bound to also impact the study and development of wine yeast strains supercharged with synthetic DNA. The first taste of what the future

  6. Investigations into Deformation Characteristics during Open-Die Forging of SiCp Reinforced Aluminium Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    Deep Verma

    2013-01-01

    Full Text Available The deformation characteristics during open-die forging of silicon carbide particulate reinforced aluminium metal matrix composites (SiCp AMC at cold conditions are investigated. The material was fabricated by liquid stir casting method in which preheated SiC particles were mixed with molten LM6 aluminium casting alloy and casted in the silicon mould. Finally, preforms obtained were machined in required dimensions. Two separate cases of deformation, that is, open-die forging of solid disc and solid rectangular preforms, were considered. Both upper bound theoretical analysis and experimental investigations were performed followed by finite element simulation using DEFORM, considering composite interfacial friction law, barreling of preform vertical sides, and inertia effects, that is, effect of die velocity on various deformation characteristics like effective stress, strain, strain rate, forging load, energy dissipations, and height reduction. Results have been presented graphically and critically investigated to evaluate the concurrence among theoretical, experimental, and finite element based computational findings.

  7. Effects of boron additions and solutionizing treatments on microstructures and ductility of forged Ti–6Al–4V alloys

    Energy Technology Data Exchange (ETDEWEB)

    Luan, J.H.; Jiao, Z.B. [Center for Advanced Structural Materials, Department of Mechanical and Biomedical Engineering, College of Science and Engineering, City University of Hong Kong, Hong Kong (China); Chen, G. [Engineering Research Center of Materials Behavior and Design, Ministry of Education, Nanjing University of Science and Technology, Nanjing 210094 (China); Liu, C.T., E-mail: chainliu@cityu.edu.hk [Center for Advanced Structural Materials, Department of Mechanical and Biomedical Engineering, College of Science and Engineering, City University of Hong Kong, Hong Kong (China)

    2015-03-05

    Highlights: • Proper boron additions and heat-treatments improve the ductility of Ti64 alloys. • Coarse TiB precipitates embrittle the Ti64 alloys causing ductility loss. • Modified Ti64 forged alloys with high strength and high ductility are developed. - Abstract: The effects of boron additions on the microstructure and mechanical properties of forged Ti–6Al–4V alloys in different heat-treatment conditions have been characterized by both experimental studies and thermodynamic calculations. The results indicate a combination of proper post-forging treatments and B additions are helpful for control of the prior-β grain size and the volume fraction of α phase, thereby tuning the ductility of the forged Ti–6Al–4V alloys. However, the B-containing alloys exhibit a significant drop in ductility if the solutionizing temperature is too high, and this embrittlement is mainly due to the coarsening of brittle TiB borides. The mechanism in this case is due to the cleavage fracture of TiB rather than its debonding with the matrix, as indicated by the observation of the aligned TiB borides on the matching areas of both halves of the fracture surfaces. Thus, the TiB size and orientation, the prior-β grain size, and the volume fraction of the α phase all play important roles in controlling the mechanical properties of the forged Ti–6Al–4V alloys. The current findings shed light on the composition–microstructure–ductility relationship in the forged Ti–6Al–4V alloys.

  8. Study on Pot Forming of Induction Heater Type Rice Cookers by Forging Cast Process

    Science.gov (United States)

    Ohnishi, Masayuki; Yamaguchi, Mitsugi; Ohashi, Osamu

    This paper describes a study result on pot fabrication by the forging cast process of stainless steel with aluminum. Rice cooked with the new bowl-shaped pot for the induction heater type rice cookers is better tasting than rice cooked with the conventional cylindrical one, due to the achievement of better heat conduction and convection. The conventional pot is made of the clad sheet, consisting of stainless steel and aluminum. However, it is rather difficult to form a bowl shape from the clad sheet, primarily due to the problem of a material spring back. The fabrication of a new type of a pot was made possible by means of the adoption of a forging cast process instead of the clad sheet. In this process, iron powder is inserted between stainless steel and aluminum in order to alleviate the large difference on the coefficient of expansion between each material. It was made clear that the application of two kinds of iron particle, namely 10 μm size powder on the stainless steel side and 44 μm on the aluminum side, enables the joints to become strong enough. The joint strength of the new pot by this fabrication process was confirmed by the tests of the shear strength and the fatigue tests together with the stress analysis.

  9. Simulation Study on Rotation Control System for Fully-hydraulic Forging Manipulators%全液压有轨锻造操作机旋转位置控制系统仿真研究

    Institute of Scientific and Technical Information of China (English)

    魏运华

    2012-01-01

    Considering the characteristics of fully-hydraulic forging manipulator control system, the MATLAB/ Simulink-AMESim co-simulation technology was employed to simulate the system. The results show that fuzzy self-tuning PID algorithm-based system can comply with the field environment automatically and can dynamically output adjustable parameters to PID control algorithm; compared with the general PID algorithm, the response curve becomes smooth, and the control system robustness and adaptability get enhanced, as well as the accuracy increased by 10% to 20% together with smaller load and higher precision.%针对400kN/800kN·m全液压有轨锻造操作机旋转控制系统的特点,通过MATLAB/Simulink和AMESim协同仿真技术对全液压有轨锻造操作机旋转液压伺服控制系统进行建模和仿真研究.仿真结果表明:基于模糊控制算法的控制系统可以自动适应全液压有轨锻造操作机的现场工作环境,动态输出PID控制器的各项调节参数,与基于普通PID算法的控制系统相比,增强了控制系统的鲁棒性和适应性;响应速度加快,提高了控制系统的实时性,使全液压有轨锻造操作机的运行更加平稳,控制精度提高了10% ~20%,且负载越小,精度越高.

  10. Analysis and Solution for Ring Forgings Defects%环类锻件缺陷分析与预防措施

    Institute of Scientific and Technical Information of China (English)

    张玉亭

    2013-01-01

      分析低合金高强度环锻用钢锭超声检测不合格的原因。分析表明,导致检测不合格的夹杂物主要为硫化物、氧化铝和部分保护渣成分。适当降低浇注温度、做好夹杂物的变性处理和采取保护浇注可提高钢锭质量。%This paper analyzes the reason for rejection of UT results for high strength low alloy ring forging ingot . The analysis shows that the inclusions caused unacceptable test results are mainly sulfide , alumina and partial protec-ting slag composition.The quality of steel ingot can be improved by properly decreasing pouring temperature , perform-ing modification treatment of inclusions and applying pouring protection .

  11. Cold forging stem of total hip prosthesis with hybrid mechanical properties; Forjamento a frio de hastes de protese total de quadril com propriedades mecanicas hibridas

    Energy Technology Data Exchange (ETDEWEB)

    Lopes, E.S.N.; Contieri, R.J.; Cardoso, F.F.; Cremasco, A.; Button, S.T.; Caram, R., E-mail: ederlopes@fem.unicamp.b [Universidade Estadual de Campinas (FEM/UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Engenharia de Materiais

    2010-07-01

    Type {beta} Ti alloy is one of the most versatile groups of materials with regard to mechanical properties. Aspects such as alloying elements selection, mechanical processing and heat treatment routes empower these materials in applications where hybrid mechanical behavior is necessary. The aim of this study is to produce stems of total hip prostheses with hybrid mechanical properties using Ti-Nb alloys. Ingots were produced by using arc melting. Following, samples were subjected to specific heat treatment aiming to make cold forging. Sample characterization includes X-ray diffraction, scanning electron microscopy, Vickers hardness tests and tensile test. The experiments performed allowed to examine the effects of heat treatment parameters on the microstructure and mechanical behavior. Finally, results obtained show that the application of specific heat treatments of quenching and aging makes feasible the manufacturing of orthopedic devices with hybrid mechanical properties with regions where high mechanical strength was prioritized, while in others, low elastic modulus was the main concern. (author)

  12. Forging Ahead

    Science.gov (United States)

    Finkel, Ed

    2017-01-01

    Community colleges always have played an integral role in training workers for infrastructure- and transportation-related fields like truck driving, construction, welding and electrical work. If the $1 trillion infrastructure package proposed by President Donald Trump comes to pass, these fields will grow significantly, at least for a while, which…

  13. The Health Show

    OpenAIRE

    Swann, David

    2011-01-01

    Dr David Swann interviewed on The Health Show, Series 1, Episode 5, 2011 for BBC World about the award-winning 21st Century Nursing Bag. BBC World News reaches 241million people every week, available in 296 million homes, 1.8 million hotel rooms and has the highest average viewership on a weekday of any international news channel. The Health Show is a new 26-part series for BBC World News covering the most important news stories from around the world.

  14. Optimization of Forging Process of Intermediate Shaft%中间轴锻造工艺优化

    Institute of Scientific and Technical Information of China (English)

    胡晓琦; 李晓峰; 曹志远

    2013-01-01

    When producing the large asymmetrical flange etc hollow shaft parts with the conventional open die forging process, the flange side of hollow shaft part is very likely irregular offset and concave in center hole, which may affect the size of final forging and reduces the utilization rate of ingot. In this paper, a new forging process of intermediate shaft based on existing auxiliary tools is described and the confining of flange side center, end face deflection and offset irregularity of flange side were effectively improved and forging part with good size was obtained finally.%针对传统自由锻造工艺生产中间轴等非对称大法兰空心轴类件时,容易在法兰侧出现较为严重的偏摆和内孔凹心现象,影响最终锻件尺寸,坯料利用率低的缺点。介绍一种改进锻造工艺,在利用现有附具基础上,可有效克服中间轴锻件两端面内孔凹心、法兰长短面及其端面偏摆等技术难点,最终得到满足尺寸要求的锻件。

  15. Automated Determination of the Power Required and Selection of Electric Motors for Forging Fly-Press Mechanisms

    Directory of Open Access Journals (Sweden)

    K. Karakoulidis

    2015-06-01

    Full Text Available The current work deals with appropriate selection of electric motors for forging fly-press machines. To solve the equation of motion of the electric drive of these mechanisms characterized by impact (pulsating load and presence of flywheel, numerical methods (calculus have been used.

  16. Forging New Cocoa Keys: The Impact of Unlocking the Cocoa Bean’s Genome on Pre-harvest Food Safety

    Science.gov (United States)

    Forging New Cocoa Keys: The Impact of Unlocking the Cocoa Bean’s Genome on Pre-harvest Food Safety David N. Kuhn, USDA ARS SHRS, Miami FL Sometimes it's hard to see the value and application of genomics to real world problems. How will sequencing the cacao genome affect West African farmers? Thi...

  17. 31 CFR 370.40 - Can I be held accountable if my negligence contributes to a forged signature?

    Science.gov (United States)

    2010-07-01

    ... 31 Money and Finance: Treasury 2 2010-07-01 2010-07-01 false Can I be held accountable if my negligence contributes to a forged signature? 370.40 Section 370.40 Money and Finance: Treasury Regulations... Submission of Transaction Requests Through the Bureau of the Public Debt § 370.40 Can I be held...

  18. Taking the Lead in Science Education: Forging Next-Generation Science Standards. International Science Benchmarking Report. Appendix

    Science.gov (United States)

    Achieve, Inc., 2010

    2010-01-01

    This appendix accompanies the report "Taking the Lead in Science Education: Forging Next-Generation Science Standards. International Science Benchmarking Report," a study conducted by Achieve to compare the science standards of 10 countries. This appendix includes the following: (1) PISA and TIMSS Assessment Rankings; (2) Courses and…

  19. A Fashion Show

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    <正>Story: The yearly fashion show day.The children take turns to walk on the stage and show the class their favorite clothes.Now it’s Joe’s and Phoebe’s turn.Joe walks on the stage and says,“My shorts are blue.Do you like my blue shorts?”On the other side of the stage, Phoebe is wearing her favorite pink skirt.“My skirt is pink.Do you like my pink skirt?”asks

  20. Heat Transfer Characteristics of Billet/Die Interface and Measures to Relieve Thermal Stress for Hot Forging Die

    Science.gov (United States)

    Lu, Baoshan; Wang, Leigang; Geng, Zhe; Huang, Yao

    2017-07-01

    The interfacial heat transfer coefficient (IHTC) shows the heat transfer capacity at the billet/die interface during the hot forming process, which affects the temperature gradient in the die that may potentially induce high thermal stress. Consequently, this determines the service life of the die. In this paper, a set of experimental equipments were used to identify the IHTC and the upsetting test of superalloy Inconel718 (GH4169) was carried out on the hot flat die to evaluate the IHTC characteristics after the billet heating and die preheating temperature, holding time, and billet deformation rate. The results indicated that the billet heating temperature has a minimal role in IHTC but the other components have a great impact on IHTC. Among them, the billet deformation rate has influenced the IHTC the most. In the die preheating temperature ranging from 150°C to 400°C, it was found that the preheating temperature was proportional to IHTC. A high preheating temperature that leads to a high IHTC was found unfavorable in relieving the die surface thermal stress, and also weakened the die hardness and strength. The IHTC declined with the increase in the holding time as a result of the billet oxidation. Based on these findings, the composite ceramic and polymetallic heat-resistant coatings on the die surface were prepared, respectively, to relieve the thermal stress of die surface by reducing IHTC. It showed that both of the treated dies could effectively reduce the IHTC, blocking the transferred heat from the hot billet and making it applicable to the different hot forging events.

  1. On not showing scalps

    DEFF Research Database (Denmark)

    Marselis, Randi Lorenz

    2016-01-01

    proposed by Janet Marstine, the editor of the Routledge Companion to Museum Ethics, I show how the museum succeeded in engaging users in questions of museum ethics. However, this specific debate on human remains in museums developed into an encounter between a global, museological discourse...

  2. Violence and TV Shows

    OpenAIRE

    ÖZTÜRK, Yrd. Doç. Dr. Şinasi

    2008-01-01

    This study aims to discuss theories on theviolent effects of TV shows on viewers, especiallyon children. Therefore, this study includes a briefdiscussion of definitions of violence, discussionof violence theories, main results of researcheson televised violence, measuring TV violence,perception of televised violence, individualdifferences and reactions to TV violence,aggressiveness and preferences for TV violence.

  3. Honored Teacher Shows Commitment.

    Science.gov (United States)

    Ratte, Kathy

    1987-01-01

    Part of the acceptance speech of the 1985 National Council for the Social Studies Teacher of the Year, this article describes the censorship experience of this honored social studies teacher. The incident involved the showing of a videotape version of the feature film entitled "The Seduction of Joe Tynan." (JDH)

  4. A Visionary Show

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Seduction. Distinction. Relax. Pulsation. These are the "style universes" on display at Première Vision, heralded as "The World’s Premiere Fabric Show." Started more than 35 years ago by 15 French weavers, Première Vision has expanded beyond its

  5. Honored Teacher Shows Commitment.

    Science.gov (United States)

    Ratte, Kathy

    1987-01-01

    Part of the acceptance speech of the 1985 National Council for the Social Studies Teacher of the Year, this article describes the censorship experience of this honored social studies teacher. The incident involved the showing of a videotape version of the feature film entitled "The Seduction of Joe Tynan." (JDH)

  6. PTA锻焊反应器的制造%Fabrication of Forge Welding PTA Reactor

    Institute of Scientific and Technical Information of China (English)

    李艳

    2014-01-01

    The article introduces several key techniques for fabrication of large Cr-Mo steel forge welding reactor in PTA unit. The chemical composition of material should be controlled to improve the anti-tempered embrittlement ability for Cr-Mo steel; the advanced smelting process and forging technique should be used to assure the large forging quality;the cooling process of normalization for Cr-Mo steel head should be optimized to assure the material property;the reasonable welding process should be used to assure the welding quality of thick wall circumferential seam and reduce the fabrication cost;the overlay welding process should be optimized to assure the overlay welding quality in inner surface of reactor. Finally, it is very important for the Cr-Mo steel pressure vessel to use the proper heat treatment procedure.%本文对PTA装置上的大型铬钼钢锻焊反应器,在制造过程中的几个关键技术进行了介绍:控制材料的化学成分提高铬钼钢材料的抗回火脆化能力;采用先进的冶炼工艺和锻造技术保证大型锻件的质量;优化铬钼钢封头正火热处理中的冷却工艺来保证材料的性能指标;采用合理的焊接工艺,既保证了厚壁环焊缝的焊接质量,又降低了制造成本;优化堆焊工艺,保证了反应器内壁的堆焊质量;正确选择热处理规范,对铬钼钢压力容器至关重要。

  7. Forging Operation for Super-Large Main Shaft of Water Turbines%超大型轮机主轴锻造

    Institute of Scientific and Technical Information of China (English)

    胡晓琦; 张建国; 季雪; 牛广斌

    2014-01-01

    某大型轮机主轴法兰直径φ2.65 m,总长近10 m,锻件重达150 t,其规格超出水压机车间现有附具的工作范围,很难用传统锻造方法进行整体锻造生产。为此设计出一种新的锻造方法并对现有附具进行改造,最终成功锻造出形状和尺寸合格的大型轮机主轴锻件。%The main shaft of a large water turbine has a flange diameter ofφ2.65 m and is 10 m long. The weight of the main shaft forging is 150 t. Such large forging can not be made with the operational tools of the forging workshop and the monobloc forging is difficult to make with conventional forging operation. For this reason, a new forging process is designed and the operational tools are modified. With this effort, the large main shaft forging that has acceptable shape and dimensions is made successfully.

  8. Investigating the effect of variable gutter technique as a novel method on vertical flow of material in closed die forging processes

    Energy Technology Data Exchange (ETDEWEB)

    Pourbashiri, M.; Sedighi, M. [Iran University, Tehran (Iran, Islamic Republic of)

    2016-04-15

    Recently, Variable gutter technique has been introduced as a novel method in order to reduce waste materials in closed-die forging processes. In this paper, the capability of this method is investigated for a family of forged parts that the vertical flow of material is the last stage of forming process. As a case study, using the variable gutter technique, the amount of waste material is decreased about 50% for a sample forged part with a local rising. The results of FVM simulations and experiments confirmed the effectiveness of the variable gutter technique in such forging processes. The vertical flow of material in the die cavity (h parameter), as a criterion, for different gutter width and thickness dimensions was examined by FVM simulations. The results shown that the gutter thickness has more effect on vertical flow of material than the gutter width. By decreasing the gutter thickness and increasing the gutter width, the amount of vertical flow of material is increased about 120% and 29%, respectively. Finally, A/H ratio (A = Max width of sectional area of a forged part, H = Max height of a forged part) is proposed as shape complexity factor of a forged part. The results of FVM simulations are indicated that for the ratio of A/H > 2, the variable gutter thickness technique is more effective and can be successfully used to reduce the amount of waste materials.

  9. Shanghai Shows Its Heart

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The city known as China’s economic powerhouse showed a more caring face as host of the Special Olympic Games Between October 2 and 11,the Special Olympics Summer Games were hosted in Shanghai,the first time the 40-year-old athletic com- petition for people with intellectual disabilities came to a developing country. This Special Olympics was also larger than all previous games in temps of the number of athletes.

  10. Investigation of influencing factors on friction during ring test in hot forging using FEM simulation

    Science.gov (United States)

    Sethy, Ritanjali; Galdos, Lander; Mendiguren, Joseba; Sáenz de Argandoña, Eneko

    2016-10-01

    Few studies have been undertaken to understand the friction in hot forming, especially when addressing the issue of varying input parameters. Better understanding of their role is therefore needed in order to obtain accurate results in numerical simulations. This paper numerically investigates the high temperature ring compression test to evaluate how frictional behaviour is affected by variations of input parameters (i.e. press velocity, Heat Transfer Coefficient (HTC), processing time, mesh size, material and tool temperature). The high temperature ring-compression process was simulated by means of Finite Element Modelling (FEM) using FORGE-3D software with the ring made of AISI 304L having ratio of outer diameter, inner diameter and height of 30:15:10. According to the results, the HTC and the press velocity have most significant effects on frictional behavior and the calibration curves needed to calculate the friction coefficients after experimental testing.

  11. Inner-product of strain rate vector through direction cosine in coordinates for disk forging

    Institute of Scientific and Technical Information of China (English)

    ZHAO De-wen; JIN Wen-zhong; WANG Lei; LIU Xiang-hua

    2006-01-01

    A new linear integration for plastic power was proposed. The effective strain rate for disk forging with bulge was expressed in terms of two-dimensional strain rate vector, and then its direction cosines were determined by the ratio of coordinate increments. Furthermore, inner-product of the vector for plastic power was term integrated by term and summed. Thereafter, through a formula for determination of bulge an analytical solution of stress effective factor was obtained. Finally, through compression tests, the calculated results of above formula were compared with those of Avitzur's approximate solution and total indicator readings of the testing machine. It is indicated that the calculated compression forces are basically in agreement with the measured ones if the pass reduction is less than 13.35%.However, when the reduction gets up to 25.34% and 33.12%, the corresponding errors between the calculated and measured results also get up to 6% and 13.5%, respectively.

  12. Development of Iron-based Closed-Cell Foams by Powder Forging and Rolling

    Science.gov (United States)

    Paswan, Dayanand; Mistry, Dhananjay; Sahoo, K. L.; Srivastava, V. C.

    2013-08-01

    In the present investigation, an attempt has been made to develop in situ sandwich Fe-based foams using powder forging and rolling. Several metal carbonates are first studied by thermo gravimetric analysis to find out their suitability to be used as foaming agent for iron-based foams. Barium carbonate is found to be the most promising foaming agent among other suitable options studied such as SrCO3, CaCO3, MgCO3, etc. The effects of process parameters such as precursor composition, sintering temperature, foaming temperature and time, and content of foaming agent have been studied. The microstructural characteristics of the sintered precursor have been studied by means of optical and scanning electron microscopy. It was found that a good pore structure can be obtained using 2-3% C in Fe and 3% BaCO3 as foaming agent and by foaming at around 1350 °C for 3-6 min.

  13. Microstructural evolution of Mg-7Al-2Sn Mg alloy during multi-directional impact forging

    Directory of Open Access Journals (Sweden)

    M.G. Jiang

    2015-09-01

    Full Text Available Multi-directional impact forging (MDIF was applied to a Mg-7Al-2Sn (wt.% Mg alloy to investigate its effect on the microstructural evolution. MDIF process exhibited high grain refinement efficiency. After MDIF 200 passes, the grain size drastically decreased to 20 µm from the initial coarse grains of ~500 µm due to dynamic recrystallization (DRX. Meanwhile, original grain boundaries remained during MDIF and large numbers of fine spherical β-Mg17Al12 particles dynamically precipitated along the original grain boundaries with high Al concentration, acting as effective pinning obstacles for the suppression of DRXed grain growth. Besides, micro-cracks nucleated during MDIF and propagated along the interface between the remained globular or cubic Al-Mn particles and Mg matrix.

  14. New microalloyed steels for heavy duty forgings in cars and trucks

    Energy Technology Data Exchange (ETDEWEB)

    Arndt, J. [CDP Bharat Forge GmbH, Ennepetal (Germany)

    2005-07-01

    CDP Bharat Forge has carried out a substantial alloy and process development on microalloyed steels for controlled cooling. The main focus was put on the introduction of this development into series production of parts that were 100% heat treated before. The R+D-activities resulted in the new grades cdpSo38 and cdpSo40. For the grade cdpSo38 an impact energy of >25J (RT) and an elongation of >14% can be guaranteed for the series production of safety critical chassis parts at a yield strength of >600MPa. For the cdpSo40 a yield strength of >700MPa at 10% elongation can be guaranteed in series production. Two of the biggest truck manufacturers in the world have already changed their steering knuckles from heat treated steels 42CrMo4 and 30MnB5 to the new cdpBF-grades. (orig.)

  15. Friction and Adhesion in Dry Warm Forging of Magnesium Alloy with Coated Tools

    Science.gov (United States)

    Matsumoto, Ryo; Kawashima, Hiroaki; Osakada, Kozo

    In order to develop forging process of magnesium alloys without lubrication, frictional behavior of magnesium alloy AZ31B (Mg-3%Al-1%Zn) is evaluated by a tapered plug penetration test under dry condition. The cemented tungsten carbide (WC) plugs polished to be a mirror-like surface are coated with diamond-like carbon (DLC) and TiAlN by physical vapor deposition (PVD). The cylindrical hollow billets of AZ31B are penetrated by the tapered plugs at a temperature of 200°C. The surface roughness of the hole of the billet, the adhesion length of AZ31B on the plug surface and the penetration load are measured. Compared with WC and TiAlN coating, it is found that DLC coating is effective in preventing AZ31B from adhering to the tool surface and reducing the penetration load.

  16. Olivier Caïra, Jeux de rôle. Les forges de la fiction

    Directory of Open Access Journals (Sweden)

    Antoine Dauphragne

    2010-06-01

    Full Text Available Les forges de la fiction, d’Olivier Caïra, est à ranger parmi les rares ouvrages francophones en sciences humaines s’attachant au jeu de rôles. L’ouvrage en propose une analyse fine et dynamique centrée sur la pratique des joueurs. La démarche annoncée, qui entend proposer un texte accessible aussi bien aux rôlistes qu’aux universitaires, semble renvoyer autant à un souci de clarté qu’au profil de l’auteur. Olivier Caïra est sociologue ; ses travaux portent sur l’industrie du divertissement e...

  17. Development of Replacements for Phoscoating Used in Forging, Extrusion and Metal Forming Processes

    Energy Technology Data Exchange (ETDEWEB)

    Kerry Barnett

    2003-03-01

    Many forging, extrusion, heading and other metal forming processes use graphite-based lubricants, phosphate coatings, and other potentially hazardous or harmful substances to improve the tribology of the metal forming process. The application of phosphate-based coatings has long been studied to determine if other synthetic ''clean'' lubricants could provide the same degree of protection afforded by phoscoatings and its formulations. So far, none meets the cost and performance objectives provided by phoscoatings as a general aid to the metal forming industry. In as much as phoscoatings and graphite have replaced lead-based lubricants, the metal forming industry has had previous experience with a legislated requirement to change processes. However, without a proactive approach to phoscoating replacement, many metal forming processes could find themselves without a cost effective tribology material necessary for the metal forming process

  18. Finite element simulation on press forging of magnesium alloy AZ31 sheets

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Press forging of rectangular box of magnesium alloy AZ31 sheets was investigated at elevated temperatures.The characteristics of metal flow were analyzed on the basis of finite element method(FEM)and experiments.Effects of friction factor and sidewall thickness on metal flow and boss forming were investigated by FEM.The results indicate that the bosses and the sidewall of the rectangular box are formed unevenly due to the uneven flow of the metal.The increase in friction factor at die/sheet interface improves the metal flow pattem and the efficiency of boss forming,but reduces the sidewall uniformity.Decrease in sidewall thickness enhances boss forming efficiency,whereas the punch load increases in this case.The present work can provide rcasonable parameters and design guideline for the practical press foxing process of magnesium alloy sheets.

  19. Essaying the mechanical hypothesis: Descartes, La Forge, and Malebranche on the formation of birthmarks.

    Science.gov (United States)

    Wilkin, Rebecca M

    2008-01-01

    This essay examines the determination by Cartesians to explain the maternal imagination's alleged role in the formation of birthmarks and the changing notion of monstrosity. Cartesians saw the formation of birthmarks as a challenge through which to demonstrate the heuristic capacity of mechanism. Descartes claimed to be able to explain the transmission of a perception from the mother's imagination to the fetus' skin without having recourse to the little pictures postulated by his contemporaries. La Forge offered a detailed account stating that the failure to explain the maternal imagination's impressions would cast doubt on mechanism. Whereas both characterized the birthmark as a deformation or monstrosity in miniature, Malebranche attributed a role to the maternal imagination in fashioning family likenesses. However, he also charged the mother's imagination with the transmission of original sin.

  20. Forging New, Non-traditional Partnerships Among Physicists, Teachers and Students

    Energy Technology Data Exchange (ETDEWEB)

    Bardeen, Marjorie [Fermilab; Adams, Mark [Illinois U., Chicago; Wayne, Mitchell [Notre Dame U.; Karmgard, Dan [Notre Dame U.; Goussiou, Anna [Washington U., Seattle

    2017-05-02

    The QuarkNet collaboration has forged new, nontraditional relationships among particle physicists, high school teachers and their students. QuarkNet provides professional development for teachers and creates opportunities for teachers and students to engage in particle physics data investigations and join research teams. Embedded in the U.S. particle research community, QuarkNet leverages the nature of particle physics research—the long duration of the experiments with extensive lead times, construction periods, and data collection and analysis periods. QuarkNet is patterned after the large collaborations with a central management infrastructure and a distributed workload across university- and lab-based research groups. We describe the important benefits of the QuarkNet outreach program that flow to university faculty and present successful strategies that others can adapt for use in their countries.

  1. Sinter-forged YBa sub 2 Cu sub 3 O sub 7-. delta

    Energy Technology Data Exchange (ETDEWEB)

    Robinson, Q.; Georgopoulos, P.; Johnson, D.L.; Marcy, H.O.; Kannewurf, C.R.; Hwu, S.J.; Marks, T.J.; Poeppelmeir, K.R.; Song, S.N.; Ketterson, J.B. (Northwestern Univ., Evanston, IL (USA))

    1987-07-01

    High T{sub c} ceramic superconductors, as exemplified by YBa{sub 2}Cu{sub 3}O{sub 7-{delta}}, have recently gained widespread interest in the scientific community. To date, the preparation of this and related materials in powder form has involved, with few exceptions, solid state reaction techniques. The resulting equilibrated powders, which are rather unsinterable, have typically been formed into pellets and fired for subsequent physical measurements. The densities of such pellets are considerably below the theoretical prediction, and the development of more effective sintering processes would clearly be of great importance. In this communication the authors report a technique (sinter-forging) whereby nearly theoretically dense (>95% TD) samples of YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} can be produced. Physical measurements revealed strong texturing and preferred crystallite orientation as well as significant anisotropy in the charge transport.

  2. Occupational noise exposure in small scale hand tools manufacturing (forging) industry (SSI) in Northern India.

    Science.gov (United States)

    Singh, Lakhwinder Pal; Bhardwaj, Arvind; Deepak, K K; Bedi, Raman

    2009-08-01

    Occupational noise has been recognized as hazardous for the human beings. A high noise level in forging shops is considered to lower the labour productivity and cause illness however occupational noise is being accepted as an integral part of the job. The present study has been carried out in 5 small scale hand tool forging units (SSI) of different sizes in Northern India in Punjab. Noise levels at various sections were measured. OSHA norms for hearing conservation has been incorporated which includes an exchange rate of 5 dB (A), criterion level at 90 dB (A), criterion time of 8 h, threshold level=80 dB (A), upper limit=140 dB (A) and with F/S response rate. Equivalent sound pressure level (L(eq)) has been measured in various sections of these plants. Noise at various sections like hammer section, cutting presses, punching, grinding and barrelling process was found to be >90 dB (A), which is greater than OSHA norms. A cross-sectional study on the basis of questionnaire has been carried out. The results of which revealed that 68% of the workers are not wearing ear protective equipments out of these 50% were not provided with PPE by the company. About 95% of the workers were suffering speech interference though high noise annoyance was reported by only 20%. It has been established that the maximum noise exposure is being taken by the workers as they are working more than 8h a day for six days per week. More than 90% workers are working 12 to 24 h over time per week which lead to very high noise exposure i.e. 50 to 80% per week higher than exposure time/week in USA or European countries(15, 16)).

  3. 自由锻造液压机的技术现状及设计分析%Technique status and design analysis of free forging hydraulic press

    Institute of Scientific and Technical Information of China (English)

    谢广玉; 李秀珠; 胡海燕

    2013-01-01

    阐述了自由锻造液压机的发展过程和我国锻造压机的技术现状,对自由锻造液压机的几种结构型式和传动方式进行了比较,说明了锻造油压机的技术特点.%The developing process of free forging hydraulic press and technique status in China has been described in the text. Several structural modes and transmission modes of free forging hydraulic press have been compared, and the technical characteristics of forging hydraulic press have been introduced.

  4. Not a "reality" show.

    Science.gov (United States)

    Wrong, Terence; Baumgart, Erica

    2013-01-01

    The authors of the preceding articles raise legitimate questions about patient and staff rights and the unintended consequences of allowing ABC News to film inside teaching hospitals. We explain why we regard their fears as baseless and not supported by what we heard from individuals portrayed in the filming, our decade-long experience making medical documentaries, and the full un-aired context of the scenes shown in the broadcast. The authors don't and can't know what conversations we had, what documents we reviewed, and what protections we put in place in each televised scene. Finally, we hope to correct several misleading examples cited by the authors as well as their offhand mischaracterization of our program as a "reality" show.

  5. Showing Value (Editorial

    Directory of Open Access Journals (Sweden)

    Denise Koufogiannakis

    2009-06-01

    Full Text Available When Su Cleyle and I first decided to start Evidence Based Library and Information Practice, one of the things we agreed upon immediately was that the journal be open access. We knew that a major obstacle to librarians using the research literature was that they did not have access to the research literature. Although Su and I are both academic librarians who can access a wide variety of library and information literature from our institutions, we belong to a profession where not everyone has equal access to the research in our field. Without such access to our own body of literature, how can we ever hope for practitioners to use research evidence in their decision making? It would have been contradictory to the principles of evidence based library and information practice to do otherwise.One of the specific groups we thought could use such an open access venue for discovering research literature was school librarians. School librarians are often isolated and lacking access to the research literature that may help them prove to stakeholders the importance of their libraries and their role within schools. Certainly, school libraries have been in decline and the use of evidence to show value is needed. As Ken Haycock noted in his 2003 report, The Crisis in Canada’s School Libraries: The Case for Reform and Reinvestment, “Across the country, teacher-librarians are losing their jobs or being reassigned. Collections are becoming depleted owing to budget cuts. Some principals believe that in the age of the Internet and the classroom workstation, the school library is an artifact” (9. Within this context, school librarians are looking to our research literature for evidence of the impact that school library programs have on learning outcomes and student success. They are integrating that evidence into their practice, and reflecting upon what can be improved locally. They are focusing on students and showing the impact of school libraries and

  6. 螺旋CT显示膝关节软组织损伤技术探讨%Spiral CT showed the knee joint of soft tissue injury technology discussed in this paper

    Institute of Scientific and Technical Information of China (English)

    秦妍滨; 于明

    2016-01-01

    目的:研究分析螺旋C T技术对于膝关节软组织损伤的诊断效果。方法:选取我院近年收治的36例膝关节软组织损伤患者作为研究对象,所有患者在入院后均通过了CT检查,收集所有患者的CT检查资料,以及CT检查结果,分析应螺旋CT对膝关节软组织损伤检查的操作方法以及诊断效果。结果:应用螺旋CT技术能清晰地显示患者膝关节各类骨折、关节腔、部分韧带以及软组织损伤,对膝关节软组织损伤具有较高的临床诊断价值。结论:螺旋CT联合多种重建技术对膝关节软组织损伤患者具有较高的临床诊断价值,值得在临床上广泛地推广应用。%Objective To study the analysis of the spiral CT technology to the diagnosis effect of knee joint of soft tissue injury. Methods Selection of 36 patients with knee joint soft tissue injury were admitted in our hospital in recent years as the research object, all of the patients in the hospital after all through the CT examination, all patients with CT examination information collection, and CT examination results, the analysis should be spiral CT examination to knee joint of soft tissue injury operation method and the effect of diagnosis.Results Spiral CT can clearly show that patients with knee joint fracture, articular cavity, part of the ligaments and soft tissue injury, the clinical diagnostic value of knee joint of soft tissue injury with high.Conclusion Spiral CT in combination with a variety of technical reconstruction in patients with knee joint soft tissue injury has high clinical diagnostic value, is worth popularizing widely in clinic application.

  7. Public medical shows.

    Science.gov (United States)

    Walusinski, Olivier

    2014-01-01

    In the second half of the 19th century, Jean-Martin Charcot (1825-1893) became famous for the quality of his teaching and his innovative neurological discoveries, bringing many French and foreign students to Paris. A hunger for recognition, together with progressive and anticlerical ideals, led Charcot to invite writers, journalists, and politicians to his lessons, during which he presented the results of his work on hysteria. These events became public performances, for which physicians and patients were transformed into actors. Major newspapers ran accounts of these consultations, more like theatrical shows in some respects. The resultant enthusiasm prompted other physicians in Paris and throughout France to try and imitate them. We will compare the form and substance of Charcot's lessons with those given by Jules-Bernard Luys (1828-1897), Victor Dumontpallier (1826-1899), Ambroise-Auguste Liébault (1823-1904), Hippolyte Bernheim (1840-1919), Joseph Grasset (1849-1918), and Albert Pitres (1848-1928). We will also note their impact on contemporary cinema and theatre.

  8. The Great Cometary Show

    Science.gov (United States)

    2007-01-01

    its high spatial and spectral resolution, it was possible to zoom into the very heart of this very massive star. In this innermost region, the observations are dominated by the extremely dense stellar wind that totally obscures the underlying central star. The AMBER observations show that this dense stellar wind is not spherically symmetric, but exhibits a clearly elongated structure. Overall, the AMBER observations confirm that the extremely high mass loss of Eta Carinae's massive central star is non-spherical and much stronger along the poles than in the equatorial plane. This is in agreement with theoretical models that predict such an enhanced polar mass-loss in the case of rapidly rotating stars. ESO PR Photo 06c/07 ESO PR Photo 06c/07 RS Ophiuchi in Outburst Several papers from this special feature focus on the later stages in a star's life. One looks at the binary system Gamma 2 Velorum, which contains the closest example of a star known as a Wolf-Rayet. A single AMBER observation allowed the astronomers to separate the spectra of the two components, offering new insights in the modeling of Wolf-Rayet stars, but made it also possible to measure the separation between the two stars. This led to a new determination of the distance of the system, showing that previous estimates were incorrect. The observations also revealed information on the region where the winds from the two stars collide. The famous binary system RS Ophiuchi, an example of a recurrent nova, was observed just 5 days after it was discovered to be in outburst on 12 February 2006, an event that has been expected for 21 years. AMBER was able to detect the extension of the expanding nova emission. These observations show a complex geometry and kinematics, far from the simple interpretation of a spherical fireball in extension. AMBER has detected a high velocity jet probably perpendicular to the orbital plane of the binary system, and allowed a precise and careful study of the wind and the shockwave

  9. Optimal Design of Fuel Injector Bodies Forging Die%喷油器体锻模优化设计

    Institute of Scientific and Technical Information of China (English)

    李志广; 刘碧芬; 宋伟民

    2014-01-01

    Objective This study used the fuel injector bodies die forging forming as the research object,analyzed and optimized the design of the forging die structure and size. Methods The original disadvantages of forging die design were a-voided by optimal design of forging die (especially the design optimization of the structure and size of lock, finishing im-pression, flash cave, gate and edge rolling impression, and optimization of the raw materials blanking specification accord-ing to the height of the edge rolling impression). Results The fuel injector body die forging forming process was improved, the metal difficult deformation area and deformation force were reduced, the consumption was reduced by 0. 15 kg/ piece, the rate of qualified products and the forging efficiency (the hammer speed was reduced by 3 ~ 5 times/ piece) were in-creased, the service life of die forging was at least doubled and the cost was reduced. Conclusion The fuel injector bodies forging die finally obtained had compact structure, enough strength and superior performance, which provide powerful refer-ence for the design and actual production of similar forging dies.%目的:以喷油器体模锻成形为研究对象,对锻模结构与尺寸进行分析和优化设计。方法通过优化锻模设计(尤其是优化锁扣、终锻模膛、飞边槽、钳口、滚挤模膛等结构与尺寸设计以及根据滚挤模膛高度尺寸优选原材料下料规格),克服原锻模设计的缺点。结果有效改善了喷油器体的模锻工艺性,减小了难变形区,减小了变形力,减少了原材料消耗0.15 kg /件,提高了合格品率,提高了锻造效率(减少打击次数3~5锤次/件),提高了锻模使用寿命至少1倍,以及降低了锻模与锻件成本等。结论最终获得的喷油器体锻模,结构高紧凑又强度足够,使用性能优越,可为类似锻模设计和实际生产提供了有力的参考依据。

  10. 刚性粒子流法模拟自由锻造工艺的探索%Investigation of Rigid Particle Flow Method in Simulating Free Forging Processes

    Institute of Scientific and Technical Information of China (English)

    刘敏; 朱明; 马庆贤; 艾鲸

    2014-01-01

    基于网格的数值计算方法在处理自由锻造、冲压成形、高速碰撞、裂纹动态扩展等大塑性变形问题时,往往会因网格畸变和网格重构困难使得计算精度丢失甚至无法计算。针对该问题,基于连续介质力学理论和分子动力学基本原理,采用一种求解金属大塑性变形的数值模拟方法---刚性粒子流法,建立了刚性粒子流法的数学模型并探讨了初始粒子配置、粒子搜索算法、数值积分和边界条件等关键数值技术。将该方法应用到核电饼类锻件高温镦粗和大型核电封头终锻成形两个数值算例中,计算结果表明:模拟大塑性变形问题时,刚性粒子流法与实验结果能够较好地吻合,有效地解释了大型饼类锻件夹层裂纹和封头锻件层状撕裂的形成机制。研究结果为进一步采用该方法模拟变形更加复杂的自由锻造工艺提供了参考。%When grid-based numerical methods dealt with large plastic deformation problems such as free forging,stamping forming,high speed impact and dynamic crack propagation,there was fre-quently loss of calculation accuracy due to mesh distortion and remeshing difficulties,or even the cal-culation could not be conducted.Aiming at these problems,a numerical simulation method for large metal plastic deformation-RPF method was proposed based on theory of continuum mechanics and the basic principles of molecular dynamics.A mathematical model for RPF method was established and critical numerical techniques such as initial particle configuration,particle search algorithm,numerical integration and boundary conditions were studied.When RPF method was applied to high temperature upsetting of nuclear power disk forgings and finish forging of heavy nuclear power head,the calcula-tion results show that for simulating large plastic deformation problems,the results of RPF method are in good agreement with the experimental ones,and RPF method can

  11. Surface fatigue and failure characteristics of hot forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    Science.gov (United States)

    Townsend, D. P.

    1986-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground SISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  12. Surface fatigue and failure characteristics of hot-forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    Science.gov (United States)

    Townsend, Dennis P.

    1987-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground AISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  13. A apropriação de imagens de arquivo na obra de Harun Farocki e Péter Forgács

    National Research Council Canada - National Science Library

    Jamer Guterres de Mello

    2012-01-01

    .... For this purpose, someaspects of the filmography of Harun Farocki and Péter Forgács will be analyzed. These twoartists have been adopting this gesture of appropriation, causing the re-signification of theoriginal meanings...

  14. 数字工厂--数字制造教学与研究中的技术个案%Digital Factory —A Technology Show Case for Teaching and Research in Digital Manufacturing

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    With the adancing digital technology and information tools in networking the core of manufacturing activities has Shifted from the physical production of goods to the systematic processing of knowledge The competitiveness of tomorrow'w manufacturing enterprise lies in the operation of such digital factory in parallel with the physical one,This change in manufacturing in the digital age is taking place not only in Hong Kong but worldwide .This paper describes the development of establishing a digital factory laboratory in the Department of Industrial and Systems Engineering of The Hong Kong Polytching University.The Digital Facory is a focus for teaching,research and technology transfer in the area of digital manufacturing ,The paper also describes an application case of virtual manfacturing in which computer simulation models of a production line of an AC motor are developed for investigation.

  15. HPPMS (Cr1-xAlx)N WSy Coatings for the Application in Dry Cold Forging of Steel: Sythesis and Raman Characterization

    OpenAIRE

    Bobzin, Kirsten

    2016-01-01

    Lubricants are applied to reduce friction between workpieces and forming tools in cold forging processes. There is a strong demand to avoid lubricants due to economic, ecological and legislative aspects. PVD coatings took over the tasks of lubricants in numerous applications in the recent years. They may enormously reduce tool and workpiece wear in cold forging or deliver special functions even in the absence of lubricants. However, the abdication of lubricants goes along with the requirement...

  16. Surveying the Need for Technology Management for Global Health Training Programmes

    Science.gov (United States)

    Balakrishnan, Usha R.; Troyer, Lisa; Brands, Edwin

    2007-01-01

    Technology licensing office managers often need to evaluate profitability and commercial potential in their decision making. However, increased consideration of important global public health goals requires forging new collaborative relationships, incorporating creative licensing practices and embracing global public good within the academic and…

  17. Fostering Technology-Rich Service-Learning Experiences between School Librarians and Teacher Education Programs

    Science.gov (United States)

    Shepherd, Craig E.; Dousay, Tonia; Kvenild, Cassandra; Meredith, Tamara

    2015-01-01

    School libraries are untapped resources for fieldwork by preservice teachers. Many school librarians have expertise in pedagogy and standards-based curriculum development, both for information literacy and for technology integration. By forging partnerships with teacher-preparation programs, school librarians can provide fieldwork sites rich in…

  18. 轴承锻件整径工装改进%Improvement of repair diameter tooling for bearing forging

    Institute of Scientific and Technical Information of China (English)

    单晓伟; 常玉滨

    2016-01-01

    The repair diameter process for bearing forging outer ring and inner ring generally performed on different machines. For saving machines, one maching was used to repair diameter of bearing forging inner ring and outer ring, but wasting time and strength when replacement products. In view of the existing problems, the repair diameter tooling was improved to enhance production efifciency and machine utilization.%轴承锻件外圈和内圈整径工序一般在不同机床上进行。为节省机床,准备用一台机床对内、外圈整径,但换活时费时费力。针对存在的问题,改进了整径工装,提高了生产效率和机床利用率。

  19. 无液压缸驱动的压力机设计探讨%Design discussion about forging press without hydraulic cylinder driving system

    Institute of Scientific and Technical Information of China (English)

    黄家仕; 陆红

    2013-01-01

    The feasibility of forging prebs without hydraulic cylinder driving system has been demonstrated in the text from many aspects. As the seal failure of the hydraulic cylinder has caused the leak of liquid, the advantages of application of machinery and hydraulic without cylinder driving has been described. The design of press without cylinder technology is the best idea for environment-protective design and cost.%对于无液压缸驱动滑块的锻压液压机,从诸多方面进行了较为全面的可行性论证.以液压缸密封不良而导致液体的泄漏为主线,说明无缸驱动是各种相关机电液技术综合应用的极致.在规避了液压机研发关键性技术短板的前提下,无缸乃是液压机实现绿色设计与低碳运行的最佳构思.

  20. The Influence of Temperature on the Frictional Behavior of Duplex-Coated Die Steel Rubbing Against Forging Brass

    Science.gov (United States)

    Ebrahimzadeh, I.; Ashrafizadeh, F.

    2015-01-01

    Improvement of die life under hot forging of brass alloys is considered vital from both economical and technical points of view. One of the best methods for improving die life is duplex coatings. In this research, the influence of temperature on the tribological behavior of duplex-coated die steel rubbing against forging brass was investigated. The wear tests were performed on a pin-on-disk machine from room temperature to 700 °C; the pins were made in H13 hot work tool steel treated by plasma nitriding and by PVD coatings of TiN-TiAlN-CrAlN. The disks were machined from a two-phase brass alloy too. The results revealed that the friction coefficient of this tribosystem went through a maximum at 550 °C and decreased largely at 700 °C. Furthermore, the formation of Cr2O3 caused the reduction of friction coefficient at 700 °C. PVD coatings proved their wear resistance up to 550 °C, well above the working temperature of the brass forging dies.

  1. Effect of solution treatment on the fatigue behavior of an as-forged Mg-Zn-Y-Zr alloy

    Science.gov (United States)

    Wang, S. D.; Xu, D. K.; Wang, B. J.; Han, E. H.; Dong, C.

    2016-04-01

    Through investigating and comparing the fatigue behavior of an as-forged Mg-6.7Zn-1.3Y-0.6Zr (wt.%) alloy before and after solid solution treatment (T4) in laboratory air, the effect of T4 treatment on fatigue crack initiation was disclosed. S-N curves illustrated that the fatigue strength of as-forged samples was 110 MPa, whereas the fatigue strength of T4 samples was only 80 MPa. Observations to fracture surfaces demonstrated that for as-forged samples, fatigue crack initiation sites were covered with a layer of oxide film. However, due to the coarse grain structure and the dissolution of MgZn2 precipitates, the activation and accumulation of {10–12} twins in T4 samples were much easier, resulting in the preferential fatigue crack initiation at cracked twin boundaries (TBs). Surface characterization demonstrated that TB cracking was mainly ascribed to the incompatible plastic deformation in the twinned area and nearby α-Mg matrix.

  2. Effect of Nano-Scale and Micro-Scale Yttria Reinforcement on Powder Forged AA-7075 Composites

    Science.gov (United States)

    Joshi, Tilak C.; Prakash, U.; Dabhade, Vikram V.

    2016-05-01

    The present investigation deals with the development of AA-7075 metal matrix composites reinforced with nano yttria particles (0.1 to 3 vol.%) and micron yttria particles (1 to 15 vol.%) by powder forging. Matrix powders (AA-7075) and reinforcement powders (yttria) were blended, cold compacted, sintered under pure nitrogen, and finally hot forged in a closed floating die. The hot forged samples were artificially age hardened at 121 °C for various time durations to determine the peak aging time. The mechanical properties in the peak-aged condition as well as density and microstructure were determined and correlated with the reinforcement size and content. The nano composites exhibited a well-densified structure as well as better hardness and tensile/compressive strength as compared to micro-scale composites. The mechanical properties in nano-scale composites peaked at 0.5 vol.% yttria addition while for micro-scale composites these properties peaked at 5 vol.% yttria addition.

  3. 热锻件常见缺陷及防止方法%Hot Forging Common Defects and Prevention Methods

    Institute of Scientific and Technical Information of China (English)

    曹伟; 孙福勋

    2012-01-01

    The forging quality affects directly the performance of parts and service life. The paper analyses the reason of the heating control of oxidation, improper may cause the decarburization, excessive heat or burn, internal crack, heating distributed defects, of forging process prone to filling discontent, and fold, crack defects ,points out the reasons and puts forward the concrete prevention and solutions, and has important guiding role of ensure product quality and control forgings.%锻件质量的优劣直接影响着零件的性能及使用寿命。本文对加热控制不当可能导致的氧化、脱碳、过热或过烧、内部裂纹、加热不均匀等缺陷,对锻造过程容易出现的充填不满、折叠、裂纹等缺陷进行了研究分析,指出了产生的原因,提出了具体的预防、解决方案,对保证和控制锻件产品质量具有重要的指导作用。

  4. "Medicine show." Alice in Doctorland.

    Science.gov (United States)

    1987-01-01

    This is an excerpt from the script of a 1939 play provided to the Institute of Social Medicine and Community Health by the Library of Congress Federal Theater Project Collection at George Mason University Library, Fairfax, Virginia, pages 2-1-8 thru 2-1-14. The Federal Theatre Project (FTP) was part of the New Deal program for the arts 1935-1939. Funded by the Works Progress Administration (WPA) its goal was to employ theater professionals from the relief rolls. A number of FTP plays deal with aspects of medicine and public health. Pageants, puppet shows and documentary plays celebrated progress in medical science while examining social controversies in medical services and the public health movement. "Medicine Show" sharply contrasts technological wonders with social backwardness. The play was rehearsed by the FTP but never opened because funding ended. A revised version ran on Broadway in 1940. The preceding comments are adapted from an excellent, well-illustrated review of five of these plays by Barabara Melosh: "The New Deal's Federal Theatre Project," Medical Heritage, Vol. 2, No. 1 (Jan/Feb 1986), pp. 36-47.

  5. Effects of Forged Stock and Pure Aluminum Coating on Cryogenic Performance of Heat Treated Aluminum Mirrors

    Science.gov (United States)

    Toland, Ronald; Ohl, Raymond G.; Barthelmy, Michael P.; Zewari, S. Wahid; Greenhouse, Matthew A.; MacKenty, John W.

    2003-01-01

    In spite of its baseline mechanical stress relief, aluminum 6061-T651 harbors some residual stress that may relieve and distort mirror figure to unacceptable levels at cryogenic operating temperatures unless relieved during fabrication. Cryogenic instruments using aluminum mirrors for both ground-based and space IR astronomy have employed a variety of heat treatment formulae, with mixed results. We present the results of an on-going test program designed to empirically determine the effects of different stress relief procedures for aluminum mirrors. Earlier test results identified a preferred heat treatment for flat and spherical mirrors diamond turned from blanks cut out of Al6061-T651 plate stock. Further tests have been performed on mirrors from forged stock and one set from plate stock coated with Alumiplate(TM) aluminum coating to measure the effect of these variables on cryogenic performance. The mirrors are tested for figure error and radius of curvature at room temperature and at 80 K for three thermal cycles. We correlate the results of our optical testing with heat treatment and metallographic data.

  6. Characteristics comparison of weld metal zones welded to cast and forged steels for piston crown material

    Science.gov (United States)

    Moon, Kyung-Man; Kim, Yun-Hae; Lee, Myeong-Hoon; Baek, Tae-Sil

    2015-03-01

    An optimum repair welding for the piston crown which is one of the engine parts exposed to the combustion chamber is considered to be very important to prolong the engine lifetime from an economical point of view. In this study, two types of filler metals such as 1.25Cr-0.5Mo, 0.5Mo were welded with SMAW method and the other two types of filler metals such as Inconel 625 and 718 were welded with GTAW method, respectively, and the used base metals were the cast and forged steels of the piston crown material. The weld metal zones welded with Inconel 625 and 718 filler metals exhibited higher corrosion resistance compared to 1.25Cr-0.5Mo and 0.5Mo filler metals. In particular, the weld metal zone welded with Inconel 718 and 0.5Mo, filler metals indicated the best and worst corrosion resistance, respectively. Consequently, it is suggested that the corrosion resistance of the weld metal zone surely depends on the chemical components of each filler metal and welding method irrespective of the types of piston crown material.

  7. The evolving role of health educators in advancing patient safety: forging partnerships and leading change.

    Science.gov (United States)

    Mercurio, Annette

    2007-04-01

    At least 1.5 million preventable injuries because of adverse drug events occur in the United States each year, according to an Institute of Medicine report. IOM and other organizations at the forefront of health care improvement emphasize that stronger partnerships between patients, their families, and health care providers are necessary to make health care safer. Health educators possess a skill set and an ethical framework that effectively equip them to advance patient and family-centered care and contribute in other significant ways to a safer health care system. Health educators in clinical settings are playing varied and significant roles in advancing patient safety. They are removing barriers to clear communication and forging partnerships between patients, their families, and staff. Health educators are leading patient safety culture change within their institutions and contributing to the shift from provider-centric to patient-centric systems. To expand their impact in improving patient safety, health educators in clinical settings are participating in public awareness campaigns. In seeking to enhance patient safety, health educators face a number of challenges. To successfully manage those, health educators must expand their knowledge, broaden connections, and engage patients and families in meaningful ways.

  8. Quantifying performance of ultrasonic immersion inspection using phased arrays for curvilinear disc forgings

    Science.gov (United States)

    Brown, Roy H.; Dobson, Jeff; Pierce, S. Gareth; Dutton, Ben; Collison, Ian

    2017-02-01

    Use of full-matrix capture (FMC), combined with the total focusing method (TFM), has been shown to provide improvements to flaw sensitivity within components of irregular geometry. Ultrasonic immersion inspection of aerospace discs requires strict specifications to ensure full coverage - one of which is that all surfaces should be machined flat. The ability to detect defects through curved surfaces, with an equivalent sensitivity to that obtained through flat surfaces could bring many advantages. In this work, the relationship between surface curvature and sensitivity to standard defects was quantified for various front wall radii. Phased array FMC immersion inspection of curved components was simulated using finite element modelling, then visualized using surface-compensated focusing techniques. This includes the use of BRAIN software developed at the University of Bristol for production of TFM images. Modelling results were compared to experimental data from a series of test blocks with a range of curvatures, containing standard defects. The sensitivity to defects is evaluated by comparing the performance to conventional methods. Results are used to highlight the benefits and limitations of these methods relating to the application area of aerospace engine disc forgings.

  9. Seasonal food use by white-tailed deer at Valley Forge National Historical Park, Pennsylvania, USA

    Science.gov (United States)

    Cypher, Brian L.; Yahner, Richard H.; Cypher, Ellen A.

    1988-03-01

    Food habits of white-tailed deer ( Odocoileus virginianus) were examined from January to November 1984 via fecal-pellet analysis at Valley Forge National Historical Park (VFNHP), which represents an “island” habitat for deer surrounded by extensive urbanization, in southeastern Pennsylvania. In addition, use of fields by deer was compared to food habits. Herbaceous vegetation (forbs, leaves of woody plants, and conifer needles) was the predominant food type in all seasons except fall. Acorns and graminoids (grasses and sedges) were important food resources in fall and spring, respectively. Use of woody browse (twigs) was similar among seasons. Field use was relatively high during fall, winter without snow cover (food resources in fields were readily available. In contrast, use of fields was lowest in summer when preferred woodland foods were available and in winter with snow cover when food in fields was not readily accessible. Patterns of food-type use by deer at VFNHP indicate the year-round importance of nonwoody foods and field habitats to deer populations on public lands such as national parks in the northeastern United States.

  10. The Influence of Technological Conditions of the Process of Cogging in Flat Dies on the Quality of Two-Phase Titanium Alloys

    Directory of Open Access Journals (Sweden)

    Dyja Н.

    2016-06-01

    Full Text Available To create a rational technology of cogging process and to determinate the optimal values of the angles of tilt and single reduction the stress-strain state (SSS of the blank during cogging in the flat dies was analyzed. By using the finite element method and program MSC.SuperForge quantitative data are obtained and the basic patterns of distribution of SSS, the temperature during the simulation of tilting in flat dies with different angles of tilting and the amount of reduction were established. Sustainable experimental-industrial technology of forging of two-phase titanium alloys was developed and tested.

  11. Application of the Manipulator in Forging Production%机械手在锻压生产中的应用研究

    Institute of Scientific and Technical Information of China (English)

    黄银花; 赵仕奇

    2013-01-01

      为了提高我国锻压生产的自动化水平,减少加工过程对操作人员的危害,实现绿色锻压,有必要根据我国锻压行业的现状,应用锻压机械手代替人工完成锻压生产过程中的上料、翻转、下料等危险性高、简单重复性、劳动强度高的工作,以提高生产自动化程度,提高生产率,提高产品一致性。在分析锻压生产现状的基础上,分析锻压过程中人工操作的动作流程,提出锻压机械手的结构形式、工作原理及运动方案,并阐述其应用的意义。%In order to improve the automation level of forging in our country,reduce harm to operators,realize green forging,it is necessary to combine the current situation of forging industry in our country,applying forging manipulator to replace the manual forging process for the production of feed,turning,cutting and other high risk,high labor intensity,simple repetitive work. This will improve the production automation level and product consistency,increase productivity. Based on the analysis of the present situation of forging production,the artificial action process of forging was analyzed. The structure,working principle and motion scheme of the applied forging manipulator were put forward,and the significance of its application was expounded.

  12. Development and experiments of direct resistance heating in hot forging%电阻直接加热锻造成形工艺方法及试验

    Institute of Scientific and Technical Information of China (English)

    门正兴; 周杰; 王梦寒; 邵长伟

    2011-01-01

    A new hot-forging method by means of direct resistance heating is investigated aiming at the long produce time and large energy consumption of traditional hot forging.The hot upsetting experiments with cylindrical billet of 42CrMo4 are performed.The influences of initial contact force,surface quality of the billet and current intensity on the heating temperature are researched.The results of the experiments show that the billet can be heated quickly to forming temperature by the approach.The relatively low initial contact force is useful to increase the heating temperature.The heating temperature is proportional to the square of the current intensity,and the heating temperature is seriously affected by the surface quality.During the forming process the billet cooling rate is effectively decreased and the forming time is extended in relation to the resistance heating.%针对传统锻造工艺流程长,能源消耗大的缺点,提出了一种采用电阻直接加热技术的新型热锻成形系统。采用该系统对42CrMo4棒料进行了热镦粗实验,研究了预接触压力、工件表面质量、电流对工件加热及成形过程的影响,为电阻直接加热模锻成形提供了指导。试验结果表明:1)采用该方法可以在短时间内将工件在模具中加热到成形温度;2)小的初始接触压力有助于提高工件的加热温度;3)在初始接触压力不变情况下,工件的加热温度与电流强度的平方成正比;4)模具与工件接触面质量对加热温度有重要的影响;5)在成形过程中采用恒定电流强度的电阻加热有效地降低了工件的冷却速度,使成形时间延长30%。

  13. Industrial Process Design for Manufacturing Inconel 718 Extremely Large Forged Rings

    Science.gov (United States)

    Ambielli, John F.

    2011-12-01

    Inconel 718 is a Ni-Fe-based superalloy that has been central to the gas turbine industry since its discovery in 1963. While much more difficult to process than carbon or stainless steels, among its superalloy peers Inconel 718 has relatively high forgeability and has been used to make discs, rings, shells, and structural components. A metal forming process design algorithm is presented to incorporate key criteria relevant to superalloy processing. This algorithm was applied to conceptual forging and heat treating extremely large rings of Inconel 718 of diameter 1956 mm (77in) and weight 3252 kg (7155 lb). A 3-stage standard thermomechanical (TMP) processing was used, where Stage 1 strain varied from 0.1190 to 0.2941, Stage 2 from 0.0208 to 0.0357 and Stage 3 from 0.0440 to 0.0940. This was followed by heat treatment of a solution anneal (954°C/1750°F for 4 hour hold), air cool, then a double aging (718°C/1325°F for 8 hour hold; furnace cool to 621°C/1150°F 56°C/100°F per hr; 18 hour total time for both steps). Preliminary mechanical testing was performed. Average yield strength of 951 MPa/138 ksi (longitudinal) and 979 MPa/142 ksi (axial) was achieved. Tensile strengths were 1276 MPa/185 ksi (longitudinal) and 1255 MPa/182 ksi (axial). Elongations and reduction of areas attained were, respectively, 18 (long) and 25 (axial) and 28 (long) and 27 (axial).

  14. FE Simulation Modelling and Exergy Analysis of Conventional Forging Deformation Behaviour of Material Processing

    Directory of Open Access Journals (Sweden)

    Santosh Sanodiya

    2017-03-01

    Full Text Available The present paper examines the deformation behaviour of geometrical specimens of an aluminium alloy undergoing axial compression in a Universal Testing Machine under dry condition. It is observed that researchers have made attempts to investigate alternate specimens for friction calibration. It is found that ring compression test is recommended as the standard test for determination of coefficient of friction, because it gives reliable results. The effect of weight percentage of silicon carbide on microstructure, hardness and upsetting load is studied. The friction factor at die metal interface is evaluated by ring compression tests and its effect on non-uniform deformation is investigated. The experimental results are finally compared with those obtained by FEA simulation and modelling. In order to validate the predictability of these specimens, real experiments on them are carried out. Rings of standard dimensional ratio 6:3:1 in the same machine. Friction predictions from both specimen are found to be in close match, proposed alternate specimen offers a powerful tool for friction prediction in the absence of ring specimen. Some aspects of Exergy calculations have been in the past repeatedly used to quantify the quality and quantity of energy used in thermal energy processes. This attempt to drive a exergy utilization and compare for the first time two entirely different manufacturing processes, material processing by a mechanical method of straining of the material and thermal processing during cold forging of the same mass of the material using exergy formulation as metric. The exergy analysis of material processing is determined by performed work and utilized heat transfer using mechanical and thermal processes

  15. Blade Forging Design Based on the Secondary Development of UG%UG二次开发在叶片锻造中的应用

    Institute of Scientific and Technical Information of China (English)

    魏科; 谢崴; 王高潮

    2011-01-01

    综合运用UG表达式法及UG二次开发工具UG/Open API,UG/Open MenuScript,UG/Open UIStyler和Visual C++ 6.0,根据叶片锻件的加工原理,开发叶片模锻参数化设计系统。在该系统中,叶片锻件和锻模造型易于设计及修改。对提高叶片模具设计的效率、缩短模具开发周期具有较强的实用价值,同时也为后期的叶片模具制造和有限元数值模拟做好了强大的铺垫。%Combined with the method of UG expression and the tools of the UG secondary development including UG/ Open MenuScript, UG/Open UIStyler, UG/Open API and Visual C++ 6.0, blade die forging parametric design system was developed based on the blade forging process theory. In this system, the blade forging and die were easily designed and modified This method brings practical values for improving efficiency of blade forging die design and shortening the die development period, meanwhile, making a strong foundation for the following blade forging die manufacture and simulation by finite element method.

  16. The role of microstructure in the modelling of plastic flow in P/M superalloys at forging temperatures and strain rate

    Science.gov (United States)

    Immarigeon, J. P.

    1984-09-01

    The application of computer aided plasticity analysis to model the deformation of alloys during forging with a view to optimizing the microstructure in forged components is presented. Finite element modelling techniques and a methodology for predicting local changes in grain size as a function of local deformation history predict the final grain sizes in the rim and the bore regions of a disc via process modelling and determines the processing conditions under which an optimum microstructure is produced. The effects of thermomechanical history on the evolution of microstructure in P/M superalloys under isothermal forging conditions and formulation of physically realistic constitutive relations for plastic flow which quantify the effects of the microstructural evolution, thereby allowing the prediction of final microstructure in forgings were studied. Using constant true strain rate uniaxial compression tests, microstructure flow property data were generated at isothermal foring temperatures and strain rates for a number of compacts. Deformation modelling for microstructural control is discussed. It is shown that the rate of change of grain size is an important parameter which governs changes in flow strength and is considered in the formulation of constitutive relations for compacts both in a coarse grained and in a fine grained superplastic condition. A deformation model for grain size and rate sensitive P/M superalloys and a methodology that can be applied to predict grain size distributions in forgings are presented.

  17. Table showing nutritional plant list

    African Journals Online (AJOL)

    USER

    2013-04-02

    Apr 2, 2013 ... Wild food plants play an important role in the diet of inhabitants of Oyam .... specimens were collected and delivered to Makerere University ..... Chief Technician Mr. Ssentongo, the Department Food Science and Technology,.

  18. Analysis on the Phenomenon of Documentary Image Forging%纪实影像失真现象探析

    Institute of Scientific and Technical Information of China (English)

    周建青; 文倩; 涂雯丹

    2013-01-01

      真实是纪实影像的生命。但是,在纪实影像的创作中,失真现象日益严重。本文分析了当前纪实影像失真的表现及其危害,一是前期拍摄中,为影像完美而失真,违背真实原则;二是后期制作中利用数字软件篡改,纪实影像艺术化,导致诚信危机。在此基础上,提出了从纪实观念、行为、监管、处罚等方面加以强化,防止纪实影像失真泛滥,确保纪实影像真实。%  Truth is the life of documentary image.However, the phenomenon of forging is increasingly serious in the creation of documentary image.This thesis analyzes the manifestation and detriment of present documentary im-age:one is forging for perfect image in shooting and violating the principle of authenticity , and the second is falsif-ying by digital soft in post -production and resulting crisis of integrity .The author proposes that it is necessary to strengthen the documentary concept , behavior, regulation and penalty to prevent against the flood of documentary image forging and ensure the authenticity of documentary image on this basis .

  19. Liquid helium boil-off measurements of heat leakage from sinter-forged BSCCO current leads under DC and AC conditions

    Science.gov (United States)

    Cha, Y. S.; Niemann, R. C.; Hull, J. R.; Youngdahl, C. A.; Lanagan, M. T.; Nakade, M.; Hara, T.

    1995-06-01

    Liquid helium boil-off experiments are conducted to determine the heat leakage rate of a pair of BSCCO 2223 high-temperature superconductor current leads made by sinter forging. The experiments are carried out in both DC and AC conditions and with and without an intermediate heat intercept. Current ranges are from 0-500 A for DC tests and 0-1,000 A(sub rms) for AC tests. The leads are self-cooled. Results show that magnetic hysteresis (AC) losses for both the BSCCO leads and the low-temperature superconductor current jumper are small for the current range. It is shown that significant reduction in heat leakage rate (liquid helium boil-off rate) is realized by using the BSCCO superconductor leads. At 100 A, the heat leakage rate of the BSCCO/copper binary lead is approximately 29% of that of the conventional copper lead. Further reduction in liquid helium boil-off rate can be achieved by using an intermediate heat intercept. For example, at 500 K, the heat leakage rate of the BSCCO/copper binary lead is only 7% of that of the conventional copper lead when an intermediate heat intercept is used.

  20. Research on Chamfering of Forgings under Different Process Parameters%不同工艺参数下锻件倒棱的研究

    Institute of Scientific and Technical Information of China (English)

    于建明; 温彤; 肖冰娥; 刘攀; 张文城

    2012-01-01

    The chamfering of forgings was carried out by physical tests, in the chamfering process with different types of anvil changing its boundary conditions, the deformation of the specimen was observed. The results show that, in the conditions of oil lubricating, when the ladder type of convex anvil contact with the blank, chamfering with the use of ladder type of convex anvil can achieve the best forming quality and mechanical properties.%通过物理试验对锻件进行倒棱,在不同型砧倒棱过程中改变其边界条件,观察试件的变形情况,结果表明当梯形凸面砧中间凸起与坯料接触后,在油润滑的情况下,利用梯形凸面砧倒棱可使成形质量和力学性能达到最佳.

  1. SIMULATION OF 3-D DEFORMATION AND MATERIAL FLOW DURING ROLL FORGING PROCESS USING SYSTEM OF OVAL-ROUND GROOVE

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Basing on the analysis of the traits of the roll forging process, a system-model of computer simulation has been established. Three-dimensional rigid-plastic FEM has been used for the simulation of the deformation process in the oval and round pass rolling, including the entering, rolling, and separating stages. The analysis was conducted using the Deform-3D ver. 5.0 code.The important information concerned with the deformation area characteristic, material fiow, and velocity field has been presented. Otherwise, the location of the neutral plane in the deformation area was shown clearly.

  2. The Effect of Forging Variables on the Supersolvus Heat-Treatment Response of Powder-Metallurgy Nickel-Base Superalloys

    Science.gov (United States)

    2014-12-01

    AFRL-RX-WP-JA-2015-0160 THE EFFECT OF FORGING VARIABLES ON THE SUPERSOLVUS HEAT-TREATMENT RESPONSE OF POWDER-METALLURGY NICKEL -BASE SUPERALLOYS...POWDER-METALLURGY NICKEL - BASE SUPERALLOYS (POSTPRINT) 5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6. AUTHOR...of Powder-Metallurgy Nickel -Base Superalloys S.L. SEMIATIN, J.M. SHANK, A.R. SHIVELEY, W.M. SAURBER, E.F. GAUSSA, and A.L. PILCHAK The effect of

  3. Effect of Homogenization &Quenching Media on the Mechanical Properties of Sintered Hot Forged AISI 9250 P/MSteel Preforms

    Directory of Open Access Journals (Sweden)

    S. Aamani

    2014-10-01

    Full Text Available Present investigation is an attempt to generate experimental data in order to establish the influence of homogenization and cooling media on the mechanical properties of hot forged AISI 9250 sintered P/M steel to square cross-section bars produced using elemental powders. The elemental powders corresponding to final AISI 9250 composition ofFe-0.5%C-0.75%Mn-2.0%Si were taken in an appropriate proportion and blended in a pot mill for a period of 32 hours while maintaining the powder to ball ratio by weight as 1.1:1. Compacts of 28mm diameter and 36mm height were prepared on a 1.0 MN capacity Universal Testing Machine (UTM and using suitable die, punch and bottom insert assembly in the density range of 85±1 percent of theoretical by applying the pressure in the range of 550±10 MPa and by taking pre-weighed powder blend. In all 36 compacts were prepared. These green compacts were coated using the indigenously developed ceramic coating and the same was allowed to dry under the ambient conditions for a period of 14-16 hours. These ceramic coated compacts were re-coated 90° to the previous coating and re-dried under the aforementioned conditions for the same length of time. Ceramic coated compacts were sintered in an electric muffle furnace at 1120±10°C for a period of 120 minutes and subsequently hot forged to square cross-section bars of approximate dimensions of 14mm X 14mm X 95-100mm on a friction screw press of 1.00MN capacity at the sintering temperature itself. Nine forged specimens were oil quenched and remaining 27 forged bars were homogenized at the sintering temperature for a period of 60 minutes followed by quenching nine of them in oil, nine specimens in air and remaining nine were cooled in the furnace itself. Standard tensile specimens were prepared from each set and tested for evaluation of mechanical properties followed by SEM Fractography on the fractured specimen surfaces. Tensile tests results have established that the

  4. Design for electrical control system of water-cooled refining machine used by bearing after forging%轴承锻后水冷细化机电气控制系统设计

    Institute of Scientific and Technical Information of China (English)

    胡军; 袁世芹; 金成德

    2013-01-01

      轴承套圈锻后细化质量的好坏对轴承的内在质量起着举足轻重的作用。以前锻后细化采用冷却水经压缩空气雾化后喷射到锻件表面的工艺,细化质量因人而异,难以得到有效控制,同时也造成作业环境高温潮湿、噪音大等不良影响。为了克服上述缺点,研制了这套轴承锻后水冷细化机,有效地控制了网状碳化物的形成,提高了产品质量,减少了返修品及废品,降低了产品的能耗,同时也提高了设备的自动化程度。%Refining quality of bearing after forging is very important function in internal quality of bearing. The technology which the water atomized by compressing is sprayed to forging surface is difficult to get effective control and may cause detrimental effects in work environment such as high temperature, humidity and noise. This water-cooled refining machine has been developed for overcoming the above disadvantages. It shall control the formation of reticular carbide effectively, improve product quality, reduce rework and scrap, reduce product energy consumption and improve degree of automation of equipment.

  5. Numerical Analysis for Precision Roll Forging of Front Axle%前轴精密辊锻成形过程的数值分析

    Institute of Scientific and Technical Information of China (English)

    郑明玉; 喻建军; 沙奔; 陈池; 陈文琳

    2012-01-01

    The three passes roll forging process was simulated for front axle by using the rigid-plastic finite element model. The transformation law of blank, the roll forging torque and the effective stress distribution were analyzed during the three passes roll forging process. The result of the simulation has important significance for guiding the practical production and improving the level of die design.%采用刚塑性有限元模型对前轴辊锻3道次进行了有限元模拟,分析了辊锻过程中坯料的变化规律、等效应力分布及辊锻力矩的变化规律.模拟结果对于指导实际生产,提高模具设计水平具有重要意义.

  6. Numerical Simulation on the Forging Process of Triple Valve%三通阀模锻成形工艺数值模拟研究

    Institute of Scientific and Technical Information of China (English)

    孙艮芝

    2012-01-01

    采用多向模锻工艺成形三通阀,应用Deform-3D软件对多向模锻成形过程进行数值模拟,分析成形缺陷,优化成形工艺方案,为实际生产提供理论指导。%The multi-ram forging method is used to forge the triple valve. Numerical simUlation based on Deform-3D is used to analysis the multi ram forging process. Analysis of the forming defects and optimization of the forming process pro-gram provide theoretical guidance for the actual production.

  7. Roll forging die design based on UG secondary development%UG二次开发在辊锻模具设计中的应用

    Institute of Scientific and Technical Information of China (English)

    魏科; 王高潮; 李宁; 夏春林

    2011-01-01

    综合运用UG表达式法及UG二次开发工具UG/Open API、UG/0pen MenuScript、UG/Open UIStyler和Visual C++6.0,根据汽车前轴锻件的加工原理,开发了汽车前轴精制坯辊锻系统.在该系统中,前轴辊锻件和辊锻模参数化造型易于设计及修改,任何汽车前轴设计人员都能够方便的操作.该系统对提高汽车前轴辊锻模具设计的效率、缩短模具开发周期具有较强的实用价值,同时也为后期的辊锻模具制造和有限元模拟做好了强大的铺垫.%Combined with the method of UG expression and the tools of the UG secondary development including UG/Open MenuScript, UG/Open UIStyler, UG/Open API and Visual C+ +6.0,the roll-forging system of precision and billet on automotive front axle was developed based on the front axle forging process theory. In this system, the front axle forging and die was easily modified, and any front axle forging designer could handle it with much convenience.This method brings practical values for improving efficiency of front axle forging die design and shortening the die development period, meanwhile, making a strong fundament for the following roll-forging die production and finite element method.

  8. Liquid Die Forging and Laminated Manufacturing Technology%液态模锻与分层制造技术

    Institute of Scientific and Technical Information of China (English)

    罗守靖; 姜巨福; 孙锐

    2005-01-01

    以航天巡航导弹的成形工艺为研究对象,结合液态模锻与分层制造,提出逐层浇注-累积液锻成形技术.研究表明,分层制造的层厚愈薄愈好,而逐层浇注-累积液锻的层厚受层间结合影响,一般在保证层间结合为冶金结合的前提下,选取较小的厚度为佳;通过高径比为1.8的筒形薄壁件成形实例说明,当层数为3,层厚为44mm,模具温度460℃,浇注温度780℃,加压前停留时间为4s,施加压力为800kN(比压为212.6MPa),保压时间为5s时,获得了很好的冶金结合效果,其抗拉强度σb=378MPa,延伸率δ=8.6%,接近锻件,远高于铸件.

  9. 径向精密锻造机V字锥形锤砧锻造分析及数值模拟%Deformation Analysis and Numerical Simulation of V-shaped Cone Anvil Forging in the Fine Forging Machine

    Institute of Scientific and Technical Information of China (English)

    王连东; 高全德; 梁晨; 刘助柏; 张健; 刘唯唯

    2011-01-01

    A new type V-shaped cone anvil is developed to improve the transverse mechanical property of axial forgings in fine forging machine. Two V-shaped cone whose opening opposite is welded by piling up on the main working inclined planes which being located both sides of the fixed diameter area of the anvil. The mobility of the metal under the V-shaped cone and the deformation on the meridian plane and the transverse section is analysed, the numerical simulation is done for common anvil forging and V-shaped cone anvil forging with the DEFORM soft, and the results is compared for the stress and strain at the typical points on the chosen five transverse sections. It is revealed that when V-shaped cone anvil is used, the transverse mobility of metal is enhanced, the equivalent stress and equivalent strain increased, the deformation diversity decreased by 30%, the stress state in the zone around the axis improved, and the axial tension stress at the central point cut down by 50%. It is revealed by the production of the mandrel forgings that the mechanical property is raised effectively.%为改善精密锻造机锻造轴类件横向性能,设计一种新型锤砧——V字锥形锤砧,即在普通锤砧定径区两侧的主工作斜面上堆焊开口相反的两个V字锥形突起.对V字锥形下端的金属流动情况及坯料子午面与横截面上的变形进行分析,运用DEFORM软件对普通锤砧锻造与V字锥形锤砧锻造进行数值模拟,比较选定的5个横截面上典型点的应力应变,结果表明:使用V字锥形锤砧锻造,增加了金属的横向流动性,变形区的等效应变等效应力增大;减小了变形差异程度,横截面上各点的变形差异程度减小30%以上;改善了轴线心部的应力状态,中心点的轴向拉应力减小50%.生产实践表明,使用V字锥形锤砧替代普通锤砧锻造芯轴,有效提高了锻件的力学性能.

  10. Research on the Improvement of Mechanical Properties of Shaft Forgings%改善轴类锻件力学性能的研究

    Institute of Scientific and Technical Information of China (English)

    安红萍; 李婷; 栗玉杰

    2015-01-01

    It is found that drawing by the new type of convex anvil can make the mechanical properties of work-piece better by comparing various mechanical properties of shafts after drawing by the new type of convex anvil and forg-ing by WHF method.%比较新型凸面砧拔长与WHF法锻造后轴类件的各项力学性能发现,采用新型凸面砧拔长能更好的改善工件力学性能。

  11. Forging an identity: Four science doctoral students in a collaborative partnership with K--12 science teachers

    Science.gov (United States)

    Balinsky, Martin G.

    2006-12-01

    A primary conflict regarding the identity of science education is the competition between those emphasizing science aspects of science education versus those who emphasize the education. I examine a National Science Foundation funded program at "Southern State University" (pseudonym) known as the GK-12 Project that placed science doctoral students into K-12 classrooms, where they worked with practicing science teachers. My research question was: How do GK-12 Fellows forge an identity through their experiences as both teachers and doctoral students? I used the "hermeneutic dialectic circle", a process whereby I interviewed each stakeholder in turn, and conducted member checks. My primary sources were interviews, and my primary subjects were four Fellows. One of the Fellows, Jose, left the program after one year. The other three in my study, Wanda, Rebecca, and Nathan, remained for all three years. The starting point for their learning was admitting what they did not know. These three learned about science outside of their fields because they learned how to learn. They also took an interest in and enacted making connections to students. In negotiating two cultures, the Fellows achieved heightened awareness of the SSU science culture's current practices in college science teaching, particularly the problems. They noted the ineffectiveness of the didactic delivery style and the lack of formative assessment. These three Fellows manifested rational and pluralistic worldviews. Because of his frames that were derived from growing up under an authoritarian government in Cuba, Jose experienced the program differently than the other three Fellows. For Jose, his identity as a scientist and as an educator remained more static, as he identified more with the authoritarian outlook on education espoused in SSU's science departments. The science culture at SSU is centered in the authoritarian value structure sees a need for a "fixing" of education, to improve "poorly prepared

  12. 连杆锻模型槽设计及CAM%Design and CAM of Connecting Rod Forging Die

    Institute of Scientific and Technical Information of China (English)

    杨兆伟

    2011-01-01

    通过SolidWorks软件进行了连杆锻坯的建模,利用数值模拟结果指导完成了连杆锻模模具型槽的设计,确定了螺旋压力机的吨位.利用CAXAME软件的零件加工模块进行了工件的粗、精加工的设定,并且完成了刀具轨迹的加工模拟.利用软件的后置处理功能得到了NC代码,并使用高速加工技术完成了模具的高速切削加工.%The 3D modeling for connecting forging billet was set up by SolidWorks software.The design of cavity and flash groove of the forging die were completed based on the numerical simulation.The tonnage of spindle press was confirmed.The parameters for tools and cutting were set up by CAXAME software.The machining path for tooling was simulated.The NC code generated by software post-processer can be used to complete the high speed machining of mould.

  13. Influence of local mechanical properties of high strength steel from large size forged ingot on ultrasonic wave velocities

    Science.gov (United States)

    Dupont-Marillia, Frederic; Jahazi, Mohamad; Lafreniere, Serge; Belanger, Pierre

    2017-02-01

    In the metallurgical industry, ultrasonic inspection is routinely used for the detection of defects. For the non-destructive inspection of small high strength steel parts, the material can be considered isotropic. However, when the size of the parts under inspection is large, the isotropic material hypothesis does not necessarily hold. The aim of this study is to investigate the effect of the variation in mechanical properties such as grain size, Young's modulus, Poissons ratio, chemical composition on longitudinal and transversal ultrasonic wave velocities. A 2 cm thick slice cut from a 40-ton bainitic steel ingot that was forged and heat treated was divided into 875 parallelepiped samples of 2x4x7 cm3. A metallurgical study has been performed to identify the phase and measure the grain size. Ultrasonic velocity measurements at 2.25 MHz for longitudinal and transversal waves were performed. The original location of the parallelepiped samples in the large forged ingot, and the measured velocities were used to produce an ultrasonic velocity map. Using a local isotropy assumption as well as the local density of the parallelepiped samples calculated from the chemical composition of the ingot provided by a previously published study, Youngs modulus and Poissons ratio were calculated from the longitudinal and transversal wave velocities. Micro-tensile test was used to validate Youngs modulus obtained by the ultrasonic wave velocity and an excellent agreement was observed.

  14. Waste Heat Recovery by Heat Pipe Air-Preheater to Energy Thrift from the Furnace in a Hot Forging Process

    Directory of Open Access Journals (Sweden)

    Lerchai Yodrak

    2010-01-01

    Full Text Available Problem statement: Currently, the heat pipe air-preheater has become importance equipment for energy recovery from industrial waste heat because of its low investment cost and high thermal conductivity. Approach: This purpose of the study was to design, construct and test the waste heat recovery by heat pipe air-preheater from the furnace in a hot brass forging process. The mathematical model was developed to predict heat transfer rate and applied to compute the heat pipe air-preheater in a hot brass forging process. The heat pipe air-preheater was designed, constructed and tested under medium temperature operating conditions with inlet hot gas ranging between 370-420°C using water as the working fluid with 50% filling by volume of evaporator length. Results: The experiment findings indicated that when the hot gas temperature increased, the heat transfer rate also increased. If the internal diameter increased, the heat transfer rate increased and when the tube arrangement changed from inline to staggered arrangement, the heat transfer rate increased. Conclusion/Recommendations: The heat pipe air-preheater can reduced the quantity of using gas in the furnace and achieve energy thrift effectively.

  15. Friction welding of a nickel free high nitrogen steel: influence of forge force on microstructure, mechanical properties and pitting corrosion resistance

    Directory of Open Access Journals (Sweden)

    Mrityunjoy Hazra

    2014-01-01

    Full Text Available In the present work, nickel free high nitrogen austenitic stainless steel specimens were joined by continuous drive friction welding process by varying the amount of forge (upsetting force and keeping other friction welding parameters such as friction force, burn-off, upset time and speed of rotation as constant at appropriate levels. The joint characterization studies include microstructural examination and evaluation of mechanical (micro-hardness, impact toughness and tensile and pitting corrosion behaviour. The integrity of the joint, as determined by the optical microscopy was very high and no crack and area of incomplete bonding were observed. Welds exhibited poor Charpy impact toughness than the parent material. Toughness for friction weld specimens decreased with increase in forge force. The tensile properties of all the welds were almost the same (irrespective of the value of the applied forge force and inferior to those of the parent material. The joints failed in the weld region for all the weld specimens. Weldments exhibited lower pitting corrosion resistance than the parent material and the corrosion resistance of the weld specimens was found to decrease with increase in forge force.

  16. Development and outlook of free forging hydraulic press%自由锻造液压机的发展与展望

    Institute of Scientific and Technical Information of China (English)

    郭晓锋; 成先飚; 张建华

    2012-01-01

    回顾了自由锻造液压机的发展历程,详细介绍各发展阶段自由锻造液压机的类型和技术特点.比较液压油和纯水两种压机工作介质的理化特性,分析了纯水自由锻造液压机的技术优势,为自由锻造液压机的发展提供了研究方向.%The development course of the free forging hydraulic press is reviewed in the paper. The type and technical features of the free forging hydraulic press in various development stages are introduced in details. The technical advantages of pure water free forging press are systematically analyzed based on' comparison of the chemical and physical properties of two working substances ( pure water and hydraulic oil). The research directions for development of the free forging hydraulic press are recommended.

  17. Forging of cast Mg-3Sn-2Ca-0.4Al-0.4Si magnesium alloy using processing map

    Energy Technology Data Exchange (ETDEWEB)

    Rao, K. P.; Suresh, K.; Prasad, Y. V. R. K. [University of Hong Kong, Hong Kong (China); Hort, N.; Kainer, K. U. [Magnesium Innovation Centre, Geesthacht (Germany)

    2016-06-15

    Mg-3Sn-2Ca (TX32) alloy has good creep resistance but limited workability. Minor amounts of Al and Si have been added to TX32 for improving its hot workability. The processing map for the TX32-0.4Al-0.4Si alloy exhibited two workability domains in the temperature and strain rate ranges: (1) 310-415.deg.C/0.0003-0.003 s-1 and (2) 430-500.deg.C/0.003-3 s-1. The alloy exhibited flow instability at temperatures < 350.deg.C at strain rates > 0.01 s-1. The alloy has been forged to produce a cup shape component to validate these findings of processing map. Finite-element (FE) simulation has been performed for obtaining the local variations of strain and strain rate within the forging. The microstructures of the forged components under the optimal domain conditions revealed dynamically recrystallized grains, and those forged in the flow instability regime have fractured and exhibited flow localization bands and cracks. The experimental load stroke curves correlated well with those obtained by FE simulation.

  18. A Comparative Study on Wear Properties of As Cast, Cast Aged and Forge Aged A356 Alloy with Addition of Grain Refiner and/or Modifier

    Directory of Open Access Journals (Sweden)

    D.G. Mallapur

    2015-03-01

    Full Text Available In the present work, a comparative wear behavior study of three categories of materials viz, as cast, cast aged (casting followed by T6 and forge aged (forging followed by T6 has been investigated. Neither melt treatment nor solid state processing (like aging and forging seems to be altering the wear behavior of the materials drastically. Cast aged A356 materials exhibit higher wear resistance compared to as cast and forge aged A356 materials. Further, it was observed that cast aged samples register lower coefficient of friction compared to other samples. It is also noted that the difference in wear behavior is revealed only at conditions of higher load, higher speed and longer sliding distance of testing. At lower regimes the difference is marginal. Among cast aged samples, ones treated with combined addition exhibit better wear resistance compared to other materials. Samples treated with combined addition register lowest coefficient of friction followed by samples treated with Sr, those with B, those with Ti and untreated ones. Abrasive wear mechanism is found to be operative in the regime of higher loading and higher velocity of sliding. Adhesive wear mechanism seems to be dominating the wear process at the lower regime of load and velocity of sliding.

  19. 基于数值模拟的汽轮机叶片锻模设计%Design of Turbine Blade Forging Die Based on Numerical Simulation

    Institute of Scientific and Technical Information of China (English)

    吕彦明; 邵燃; 滕树新

    2011-01-01

    Based on the analysis of turbine balde forging die design, a new design frame was presented by using Deform numerical simulation. The developed CAD for turbine balde die design was used to rapidly design the numerical model of forging die and blanks. The forging loads, stress distribution, forming energy under different conditions were calculated and analyzed, some useful results were obtained. The results can put forward some reference for turbine blade forging die design. The method can be used for other complicated structure forging die design.%在分析汽轮机叶片模锻模具设计技术的基础上,构建了基于DEFORM数值模拟的叶片模锻模具设计的框架.应用已开发的汽轮机叶片模具自动化系统快速生成了数值模拟所需的模具及锻坯的数字模型.应用DEFORM软件分析比较了不同坯料截面、不同锻造转角、不同余量加放条件下,锻造应力分布、锻造载荷、错模力及变形功的变化,得到了一些具有实用价值的结果.该结果对汽轮机叶片锻模设计具有指导意义,该方法对复杂锻件模具的数值模拟及设计具有一定参考价值.

  20. 2 MN自由锻造油压机的设计%Design of 2 MN Free Forging Press

    Institute of Scientific and Technical Information of China (English)

    郝兴安; 陈凯

    2012-01-01

    The functions and structural characteristics of the 2 MN free forging press were introduced. The working principle and design characteristics of the hydraulic system of the press were analyzed. After the device is put into use, shock and vibration of the system are small, the pressure regulating and pressure protection are easy to realize. The system is authorized by user.%分绍2 MN自由锻造油压机的功能和结构特点,分析该机液压系统的工作原理和设计特点.该设备投入使用后,系统的冲击和振动较小,易于实现压机的压力调节及压力保护,得到了使用单位的认可.

  1. High-cycle fatigue behavior of Ti-5Al-2.5Sn ELI alloy forging at low temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Demura, Masahiko [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Matsuoka, Saburo [Kyushu University, 744, Motooka, Nishi-ku, Fukuoka, Fukuoka 819-0395 (Japan); Sunakawa, Hideo [Japan Aerospace Exploration Agency, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)

    2014-01-27

    High-cycle fatigue properties of Ti-5Al-2.5Sn Extra Low Interstitial (ELI) alloy forging were investigated at low temperatures. The high-cycle fatigue strength at low temperatures of this alloy was relatively low compared with that at ambient temperature. The crystallographic orientation of a facet formed at a fatigue crack initiation site was determined by electron backscatter diffraction (EBSD) method in scanning electron microscope (SEM) to understand the fatigue crack initiation mechanism and discuss on the low fatigue strength at low temperature. Furthermore, in terms of the practical use of this alloy, the effect of the stress ratio (or mean stress) on the high-cycle fatigue properties was evaluated using the modified Goodman diagram.

  2. Insensitivity on tensile properties of forged Mg-13Li-X alloy to hot-rolling deformation

    Institute of Scientific and Technical Information of China (English)

    LI Li; LI Huan-xi; ZHOU Tie-tao; CHEN Chang-qi; WU Qiu-lin; ZHANG Qing-quan; FU Zu-ming

    2006-01-01

    In order to examine the dependences of tensile properties of a forged Mg-13Li-X alloy on hot-rolling deformation and the underlying mechanisms tensile tests, residual stress measurements and texture analyses were conducted in the present study. It is found that after a hot-rolling deformation of 50% at 200 ℃, no much changes in tensile properties, nature and magnitude of residual stresses, and texture type and intensity can be identified for the alloy investigated. The insensitivity of tensile properties of the Mg-Li-X alloy to hot-rolling deformation is attributed at least partially to the insensitivity of residual stress and texture to hot-rolling.

  3. The influence of microstructure and operating temperature on the fatigue endurance of hot forged Inconel{sup ®} 718 components

    Energy Technology Data Exchange (ETDEWEB)

    Maderbacher, H., E-mail: hermann.maderbacher@unileoben.ac.at [Chair of Mechanical Engineering, Montanuniversität Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Oberwinkler, B., E-mail: bernd.oberwinkler@bohler-forging.com [Böhler Schmiedetechnik GmbH and Co KG, Mariazellerstraße 25, 8605 Kapfenberg (Austria); Gänser, H.-P., E-mail: hans-peter.gaenser@mcl.at [Materials Center Leoben Forschung GmbH, Roseggerstraße 12, 8700 Leoben (Austria); Tan, W., E-mail: wen.tan@unileoben.ac.at [Chair of Mechanical Engineering, Montanuniversität Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Rollett, M., E-mail: mathias.rollett@stud.unileoben.ac.at [Chair of Mechanical Engineering, Montanuniversität Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Stoschka, M., E-mail: michael.stoschka@stud.unileoben.ac.at [Chair of Mechanical Engineering, Montanuniversität Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria)

    2013-11-15

    The dependence of the fatigue behavior of hot-forged Inconel{sup ®} 718 aircraft components on the operating temperature and the material microstructure is investigated. To this purpose, possible correlations between a variety of tested microstructural parameters and the results from low-cycle fatigue (LCF) testing are analyzed using statistical methods. To identify the prevailing damage mechanisms, failure analyses are carried out on specimens tested at different temperatures. Optical and scanning electron microscopy are used for the inspection of surface crack networks and of the final fracture surface. In addition, energy dispersive X-ray (EDX) analyses are performed at the crack initiation sites to track down possible accumulations of alloying elements. The results are critically reviewed and used to propose a temperature and microstructure dependent fatigue model for predicting LCF ε⧸N-curves.

  4. 锻造操作机提升机构设计方法%Design of Forging Manipulators's Lifting Mechanism

    Institute of Scientific and Technical Information of China (English)

    许允斗; 姚建涛; 赵永生

    2012-01-01

    Type synthesis of forging manipulators is studied deeply and systematically based on the screw theory and practical engineering, several hybrid serial-parallel forging manipulator's lifting mechanisms are configurated. Lifting and pitching motions of these lifting mechanisms are realized by the planar five-bar mechanism, lateral translation is realized by the lateral translation system of a typical DANGO & DIENENTHAL(DDS) forging manipulator, and motions of yawing and back-and-forward translation are realized by suspension system. Therefore, these lifting mechanisms are decoupled and can be given consideration in practical application. According to practical engineering experience, it is known that the suspension system is the parallel mechanism composed of forward suspension part and back suspension part. And forward suspension part contains two symmetrical suspension rods, back suspention part contains either one suspension rod or two symmetrical rods. Therefore, type synthesis of the forging manipulators can be divided into two situations corresponding to the number of the rods that back suspension part contains. Then, four configurations of the parallel mechanism are obtained by using the constraint-synthesis method based on the screw theory, and three of them are non-overconstrained mechanisms, which has extensive application prospect.%基于螺旋理论并结合工程实际对锻造操作机的构型设计进行系统、深入的研究,构造多种串并联形式的混联结构锻造操作机提升机构构型.这些锻造操作机提升机构的升降和俯仰运动采用平面五杆机构实现,侧移运动采用一种典型DANGO& DIENENTHAL(DDS)锻造操作机的侧移系统实现,大车前进方向的移动和侧摆由悬挂系统实现.所以这些锻造操作机提升机构解耦性能高,均为实际应用中可以考虑的构型.根据实际工程经验可知.锻造操作机的悬挂系统为由前悬挂部分和后悬挂部分组成的并联机构,

  5. Forging Process for Oversize Tube Plate%特大型管板锻件锻造工艺

    Institute of Scientific and Technical Information of China (English)

    胡振志; 刘晓丽; 董文斐; 徐航涛; 李春辉; 刘旺

    2014-01-01

    通过分析特大型管板锻件内在变形机理及过程,采取两端半弧板、中间长弧板的成形工艺和宽砧强压拔方法锻制管板,成功完成了Ø8000 mm特大型管板锻件的生产试制。%Aiming at the oversize tube plate , we research and analyze the inherent deformation mechanism .By using the new forge process with the deformation of half-arc plates at both ends and long-arc plate in the middle as well as wide anvil and large percent reduction , trial production for the oversize tube plate of Ø8000 mm has been achieved .

  6. A phenomenological constitutive equation for Rene 95 PM alloy and its application to isothermal forging process of turbine disk

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The flow behavior of Rene 95 PM alloy was studied from 1050 to 1150℃with strain rate of 1€?10, 1€?10, 1€?10 and 1. At a given temperature and strain rate, flow curves exhibit a peak followed by flow softening up to a steady state. Moreover, at constant strain, flow stress increases with increasing strain rate and decreasing temperature. An equation relating hyperbolic sine of flow stress to hot working parameters, such as strain, strain rate and temperature, was established by using multiple nonlinear regression method. A very good agreement was found between predicted and experimental flow stress in all the strain range investigated. Application of the constitutive equation in predicting forming loads and flow behavior and temperature distribution in both upper and lower dies in an isothermal forging process of turbine disk of large dimension (about 630mm) by means of a finite element code was systematically analyzed.

  7. Fatigue experience from tests carried out with forged beam and frame structures in the development of the Saab aircraft Viggen

    Science.gov (United States)

    Larsson, S. E.

    1972-01-01

    A part of the lower side of the main wing at the joint of the main spar with the fuselage frame was investigated. This wing beam area was simulated by a test specimen consisting of a spar boom of AZ 74 forging (7075 aluminum alloy modified with 0.3 percent Ag) and a portion of a honeycomb sandwich panel attached to the boom flange with steel bolts. The cross section was reduced to half scale. However, the flange thickness, the panel height, and the bolt size were full scale. Further, left and right portions of the fuselage frame intended to carry over the bending moment of the main wing were tested. Each of these frame halves consisted of a forward and a rear forging (7079 aluminum alloy, overaged) connected by an outer and inner skin (Alclad 7075) creating a box beam. These test specimens were full scale and were constructed principally of ordinary aircraft components. The test load spectrum was common to both types of specimens with regard to percentage levels. It consisted of maneuver and gust loads, touchdown loads, and loads due to ground roughness. A load history of 200 hours of flight with 15,000 load cycles was punched on a tape. The loads were randomized in groups according to the flight-by-flight principle. The highest positive load level was 90 percent of limit load and the largest negative load was -27 percent. A total of 20 load levels were used. Both types of specimens were provided with strain gages and had a nominal stress of about 300 MN/sq m in some local areas. As a result of the tests, steps were taken to reduce the risk of fatigue damage in aircraft. Thus stress levels were lowered, radii were increased, and demands on surface finish were sharpened.

  8. Path planning and kinematics simulation of surfacing cladding for hot forging die

    National Research Council Canada - National Science Library

    Wang, Huajun; Fu, Wanxia; Ou, Hengan; Tang, Xuan

    2015-01-01

    .... Based on technological requirements of surface cladding for die cavity, the coupled movement equation of weld torch was established, and the trajectory of welding positioner and Cartesian robot kinematics was solved...

  9. Risk Aversion in Game Shows

    DEFF Research Database (Denmark)

    2008-01-01

    We review the use of behavior from television game shows to infer risk attitudes. These shows provide evidence when contestants are making decisions over very large stakes, and in a replicated, structured way. Inferences are generally confounded by the subjective assessment of skill in some games......, and the dynamic nature of the task in most games. We consider the game shows Card Sharks, Jeopardy!, Lingo, and finally Deal Or No Deal. We provide a detailed case study of the analyses of Deal Or No Deal, since it is suitable for inference about risk attitudes and has attracted considerable attention....

  10. Measuring performance at trade shows

    DEFF Research Database (Denmark)

    Hansen, Kåre

    2004-01-01

    Trade shows is an increasingly important marketing activity to many companies, but current measures of trade show performance do not adequately capture dimensions important to exhibitors. Based on the marketing literature's outcome and behavior-based control system taxonomy, a model is built...... that captures a outcome-based sales dimension and four behavior-based dimensions (i.e. information-gathering, relationship building, image building, and motivation activities). A 16-item instrument is developed for assessing exhibitors perceptions of their trade show performance. The paper presents evidence...

  11. Fathering premature infants and the technological imperative of the neonatal intensive care unit: an interpretive inquiry.

    Science.gov (United States)

    Pohlman, Shawn

    2009-01-01

    The experiences of 9 fathers of premature infants in the technological environment of the neonatal intensive care unit were examined using interpretive methods. Fathers were interviewed 6 to 8 times each. Findings revealed emotional costs for fathers as technology often took precedence. Fathers' feelings of frustration, fear, and alienation were hidden from nurses, as fathers were silent and silenced. Fathers perceived a power dynamic between themselves and nurses, which may be due, in part, to a complex interplay between the technological imperative and gender dynamics. Two exemplars illustrated how fathers forged emotional connections with their babies despite the technological imperative.

  12. Tokyo Motor Show 2003; Tokyo Motor Show 2003

    Energy Technology Data Exchange (ETDEWEB)

    Joly, E.

    2004-01-01

    The text which follows present the different techniques exposed during the 37. Tokyo Motor Show. The report points out the great tendencies of developments of the Japanese automobile industry. The hybrid electric-powered vehicles or those equipped with fuel cells have been highlighted by the Japanese manufacturers which allow considerable budgets in the research of less polluting vehicles. The exposed models, although being all different according to the manufacturer, use always a hybrid system: fuel cell/battery. The manufacturers have stressed too on the intelligent systems for navigation and safety as well as on the design and comfort. (O.M.)

  13. Effect of the Technological Procedures on the Compatibility Characteristics of the W-Na

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In the accelerator driven system(ADS), tungsten and fast reactor may be the one of the options as thetarget and the subcritical reactor, so it is important to research the compatibility characteristics betweenthe tungsten and sodium. Because the compatibility characteristics of the materials and medium will beeffected by many factors, such as technological procedures, the main purpose of this job is to research thecompatibility of the forging tungsten and polishing tungsten with the sodium, compare their differences,

  14. Risk Aversion in Game Shows

    DEFF Research Database (Denmark)

    Andersen, Steffen; Lau, Morten I.; Rutström, E. Elisabet

    2008-01-01

    , and the dynamic nature of the task in most games. We consider the game shows Card Sharks, Jeopardy!, Lingo, and finally Deal Or No Deal. We provide a detailed case study of the analyses of Deal Or No Deal, since it is suitable for inference about risk attitudes and has attracted considerable attention....

  15. Phyllodes tumor showing intraductal growth.

    Science.gov (United States)

    Makidono, Akari; Tsunoda, Hiroko; Mori, Miki; Yagata, Hiroshi; Onoda, Yui; Kikuchi, Mari; Nozaki, Taiki; Saida, Yukihisa; Nakamura, Seigo; Suzuki, Koyu

    2013-07-01

    Phyllodes tumor of the breast is a rare fibroepithelial lesion and particularly uncommon in adolescent girls. It is thought to arise from the periductal rather than intralobular stroma. Usually, it is seen as a well-defined mass. Phyllodes tumor showing intraductal growth is extremely rare. Here we report a girl who has a phyllodes tumor with intraductal growth.

  16. Pembrolizumab Shows Promise for NSCLC.

    Science.gov (United States)

    2015-06-01

    Data from the KEYNOTE-001 trial show that pembrolizumab improves clinical outcomes for patients with advanced non-small cell lung cancer, and is well tolerated. PD-L1 expression in at least 50% of tumor cells correlated with improved efficacy.

  17. Create a Polarized Light Show.

    Science.gov (United States)

    Conrad, William H.

    1992-01-01

    Presents a lesson that introduces students to polarized light using a problem-solving approach. After illustrating the concept using a slinky and poster board with a vertical slot, students solve the problem of creating a polarized light show using Polya's problem-solving methods. (MDH)

  18. Reality show: um paradoxo nietzschiano

    Directory of Open Access Journals (Sweden)

    Ilana Feldman

    2011-01-01

    Full Text Available

    O fenômeno dos reality shows - e a subseqüente relação entre imagem e verdade - assenta-se sobre uma série de paradoxos. Tais paradoxos podem ser compreendidos à luz do pensamento do filósofo alemão Friedrich Nietzsche, que, através dos usos de formulações paradoxais, concebia a realidade como um mundo de pura aparência e a verdade como um acréscimo ficcional, como um efeito. A ficção é então tomada, na filosofia de Nietzsche, não em seu aspecto falsificante e desrealizador - como sempre pleiteou nossa tradição metafísica -, mas como condição necessária para que certa espécie de invenção possa operar como verdade. Sendo assim, a própria expressão reality show, através de sua formulação paradoxal, engendra explicitamente um mundo de pura aparência, em que a verdade, a parte reality da proposição, é da ordem do suplemento, daquilo que se acrescenta ficcionalmente - como um adjetivo - a show. O ornamento, nesse caso, passa a ocupar o lugar central, apontando para o efeito produzido: o efeito-de-verdade. Seguindo, então, o pensamento nietzschiano e sua atualização na contemporaneidade, investigaremos de que forma os televisivos “shows de realidade” operam paradoxalmente, em consonância com nossas paradoxais práticas culturais.

  19. 自行车曲柄链轮双轮摆辗铆接装置的设计%Design of Double Roller Rotary Forging Riveting Device for Bicycle Crank Sprocket

    Institute of Scientific and Technical Information of China (English)

    白西平; 孙书华; 聂兰启

    2012-01-01

    通过对自行车曲柄链轮双轮摆辗过程及变形的分析,设计了双轮摆辗铆接工具,并对生产中出现的问题,提出了改进措施.经试用,铆接处比以前光滑、平整,而且在摆辗过程中,材料变形均匀,摆辗力大小一致.%Through the analysis of double roller rotary forging process and deformation for bicycle crank sprocket, double roller rotary forging riveting tool was designed. Aiming at the problems in the producing process,improving measures were introduced. After tryout, riveting region became more smooth and level, moreover, the material deformation is uniform and rotary forging force is the same size in the rotary forging process.

  20. Forging an Arctic Alliance: Canadian-U.S. JIATF-Arctic

    Science.gov (United States)

    2010-10-27

    Kate. “NSTC to Coordinate Certain Arctic Research Policy Committee Activities,” Office of Science and Technology Policy, 23 August 2010. http...www.whitehouse.gov/blog/2010/08/23/nstc-coordinate-certain-arctic- research - policy -committee-activities (accessed 11 October 2010). NASA. “A Snapshot of