WorldWideScience

Sample records for swaging

  1. Evolution of heat in dry rotary swaging

    Science.gov (United States)

    Herrmann, Marius; Liu, Yang; Schenck, Christian; Kuhfuss, Bernd; Ohlsen, Inken

    2017-10-01

    In dry metal forming processes, the heat dissipation is a critical issue. The cooling by the lubricant is missing. The different heat evolution affects the machine and the process and thus the final product. For the machine the thermal expansion is affected and needs to be considered. Also the tools can bear only a maximum heat load before they get damaged. Furthermore, the heat can influence the material properties like the flow stress if it exceeds a critical value. Furthermore, the process forces and the material flow are directly affected. In addition, heat modifies in combination with plastic strain the generated microstructure of the workpiece. If the heat is high enough even positive effects of cold forming like work hardening are drastically decreased. In summary, the heat evolution during lubricated and dry forming processes need to be investigated. The evolution of heat in rotary swaging was investigated with conventional tools and machine settings. This was realized by varying the feeding velocity for the lubricated forming of aluminum tubes (3.3206) and steel tubes (1.0308). Moreover, the steel tubes are also formed with conventional tools by dry rotary swaging. A temperature measurement was integrated inside the tubes during the rotary process. Thus, the heat evolution inside the tube during the process at two different positions was examined. Also the variation between inside the tubes and the surface of the tubes was investigated by measuring the temperature at the surface directly after the forming process. Comparisons between different measured heat evolutions represent the impact of lubrication, feed rate and material. Thus, the practicability and the challenge for dry forming processes are presented.

  2. Analysis of the ATR fuel element swaging process

    International Nuclear Information System (INIS)

    Richins, W.D.; Miller, G.K.

    1995-12-01

    This report documents a detailed evaluation of the swaging process used to connect fuel plates to side plates in Advanced Test Reactor (ATR) fuel elements. The swaging is a mechanical process that begins with fitting a fuel plate into grooves in the side plates. Once a fuel plate is positioned, a lip on each of two side plate grooves is pressed into the fuel plate using swaging wheels to form the joints. Each connection must have a specified strength (measured in terms, of a pullout force capacity) to assure that these joints do not fail during reactor operation. The purpose of this study is to analyze the swaging process and associated procedural controls, and to provide recommendations to assure that the manufacturing process produces swaged connections that meet the minimum strength requirement. The current fuel element manufacturer, Babcock and Wilcox (B ampersand W) of Lynchburg, Virginia, follows established procedures that include quality inspections and process controls in swaging these connections. The procedures have been approved by Lockheed Martin Idaho Technologies and are designed to assure repeatability of the process and structural integrity of each joint. Prior to July 1994, ATR fuel elements were placed in the Hydraulic Test Facility (HTF) at the Idaho National Engineering Laboratory (AGNAIL), Test Reactor Area (TRA) for application of Boehmite (an aluminum oxide) film and for checking structural integrity before placement of the elements into the ATR. The results presented in this report demonstrate that the pullout strength of the swaged connections is assured by the current manufacturing process (with several recommended enhancements) without the need for- testing each element in the HTF

  3. Demonstration Project Relating to Stress Analysis of SWAGE-Autofrettaged and Re-Autofrettaged Gun Tubes

    National Research Council Canada - National Science Library

    Parker, Anthony P

    2008-01-01

    ... treatment hydraulic re-autofrettage of a swaged tube. APP collaborated with Benet staff in: (a) Predicting permanent OD strains for a re-autofrettaged gun tube manufactured from HB7 steel. and (b...

  4. Influence of the relative rotational speed on component features in micro rotary swaging

    Directory of Open Access Journals (Sweden)

    Ishkina Svetlana

    2015-01-01

    Full Text Available Micro rotary swaging is a cold forming process for production of micro components with determined geometry and surface. It is also possible to change the microstructure of wires and hence the material properties. Swaging dies revolve around the work piece with an overlaid radial oscillation. Newly developed tools (Flat Surface Dies, FSD feature plain surfaces and do not represent the geometry of the formed part as in conventional swaging. Using these tools allows for producing wires with triangle geometry (cross section as well as a circular shape. To test the influence of FSD on material properties by micro swaging a new method is investigated: the variation of the relative speed between the specimen and dies in infeed rotary swaging. During this specific process copper (C11000 and steel (304 Alloy wires with diameter d0 = 1 mm are formed. It is noticed that the mechanical characteristics such as ductility and strength differ from the characteristics after conventional swaging. Moreover this approach enables new possibilities to influence the geometry and the surface quality of wires. The impact of the relative speed on the processed wire features is described in this paper.

  5. Plastic deformation history in infeed rotary swaging process

    Science.gov (United States)

    Liu, Yang; Herrmann, Marius; Schenck, Christian; Kuhfuss, Bernd

    2017-10-01

    In bulk forming processes, the net shape of a final product is achieved by plastic deformation as the material flows from the initial shape to the final shape of the workpiece. The material flow during the process is an important issue for its relationship with forging force, heat generation, microstructure transformation and energy consumption. Hence, the final properties of the product are directly influenced. Former researches showed that the material flow in the rotary swaging process is affected by different processing parameters like die angle, feeding velocity and friction condition. Thus, a profound knowledge of detailed material flow during the process is essential for a better understanding of the process. By using FEM, the material flow was investigated by the history of the plastic strain (PEEQ) development. In this study a 2D-axisymmetric model was built by using ABAQUS explicit. Both aluminum alloy (3.3206) and steel (1.0308) are studied with different feeding velocities and coefficients of friction. To achieve the development of PEEQ in different areas, the workpiece was divided into radial layers. The PEEQ history of each layer was tracked during the quasi-static forming process. Based on that, the plastic strain rate (PSR) was calculated and examined in a single stroke of the process. In that way, the material flow in different layers is presented and the material flow on the surface differs from that in the center, just the first 1/4 radial area from the surface is sensitive to different friction conditions.

  6. Magnetic hardening of Fe{sub 50}Co{sub 50} by rotary swaging

    Energy Technology Data Exchange (ETDEWEB)

    Gröb, T., E-mail: t.groeb@phm.tu-darmstadt.de [Division Physical Metallurgy, Alarich-Weiß-Str. 2, 64287 Darmstadt (Germany); Wießner, L. [Institute for Production Engineering and Forming Machines, Otto-Berndt-Str. 2, 64287 Darmstadt (Germany); Bruder, E. [Division Physical Metallurgy, Alarich-Weiß-Str. 2, 64287 Darmstadt (Germany); Faske, T.; Donner, W. [Divison Structure Research, Alarich-Weiß-Str. 2, 64287 Darmstadt (Germany); Groche, P. [Institute for Production Engineering and Forming Machines, Otto-Berndt-Str. 2, 64287 Darmstadt (Germany); Müller, C. [Division Physical Metallurgy, Alarich-Weiß-Str. 2, 64287 Darmstadt (Germany)

    2017-04-15

    Fe{sub 50}Co{sub 50} was subjected to incremental forming by rotary swaging with the aim of tailoring the coercivity by changing the microstructure. The challenging part of a deformation of Fe{sub 50}Co{sub 50} is an ordering phase present at room temperature, leading to low formability. To increase the formability of the alloy the presence of the ordering phase was supressed by two different concepts. The first concept consists of a heat treatment above the phase transition followed by rapid cooling and deformation at room temperature. The second concept was rotary swaging at temperatures above the phase transition temperature. A comparison in terms of resulting microstructure and magnetic properties shows that both concepts have a potential for tailoring the coercivity of Fe{sub 50}Co{sub 50}. - Highlights: • Magnetic hardening of Fe{sub 50}Co{sub 50} was achieved by rotary swaging with two different concepts. • The influences of the microstructural changes during the rotary swaging process have been linked to magnetic hardening. • Increase in coercivity for Fe{sub 50}Co{sub 50} by rotary swaging at elevated temperature is limited by the dynamic restoration. • Coercivity of Fe{sub 50}Co{sub 50} can be tailored by the induced plastic strain.

  7. Surface enhanced 316L/SiC nano-composite coatings via laser cladding and following cold-swaging process

    Science.gov (United States)

    Li, Yuhang; Gao, Shiyou

    2017-10-01

    Cold-swaging is one of a cold deformation processes, and ceramic-reinforcement nano-composite coatings can effectively improve the performance of metal matrix surface. Therefore, the two processes are innovatively combined to further improve the surface properties of the metal matrix in this paper. The microstructure and surface properties of the laser cladding 316L + 10 wt% SiC nano-composite coatings were examined through designed experiments after cold-swaging by self-developed hydraulic machine. Furthermore, the coatings were compared with those without cold-swaging coatings at the same time. The result shows that the cold-swaging process can further enhance the tensile strength, micro-hardness and the wear resistance of the composite coating. This study can be used as a reference for further strengthening of laser cladding nano-composite coatings in future research.

  8. Manufacturing of high-strength Ni-free Co-Cr-Mo alloy rods via cold swaging.

    Science.gov (United States)

    Yamanaka, Kenta; Mori, Manami; Yoshida, Kazuo; Kuramoto, Koji; Chiba, Akihiko

    2016-07-01

    The strengthening of biomedical metallic materials is crucial to increasing component durability in biomedical applications. In this study, we employ cold swaging as a strengthening method for Ni-free Co-Cr-Mo alloy rods and examine its effect on the resultant microstructures and mechanical properties. N is added to the alloy to improve the cold deformability, and a maximum reduction in area (r) of 42.6% is successfully obtained via cold swaging. The rod strength and ductility increase and decrease, respectively, with increasing cold-swaging reduction r. Further, the 0.2% proof stress at r=42.6% eventually reaches 1900MPa, which is superior to that obtained for the other strengthening methods proposed to date. Such significant strengthening resulting from the cold-swaging process may be derived from extremely large work hardening due to a strain-induced γ (fcc)→ε (hcp) martensitic transformation, with the resultant intersecting ε-martensite plates causing local strain accumulation at the interfaces. The lattice defects (dislocations/stacking faults) inside the ε phase also likely contribute to the overall strength. However, excessive application of strain during the cold-swaging process results in a severe loss in ductility. The feasibility of cold swaging for the manufacture of high-strength Co-Cr-Mo alloy rods is discussed. Copyright © 2015 Elsevier Ltd. All rights reserved.

  9. Development, characterization and testing of tungsten doped DLC coatings for dry rotary swaging

    Directory of Open Access Journals (Sweden)

    Hasselbruch Henning

    2015-01-01

    Full Text Available The extensive use of lubricant during rotary swaging is particularly required for a good surface finish of the work piece and the reduction of tool wear. Abandonment of lubricant would improve the ecological process-balance and could also accelerate for further work piece refinements. Also cleaning of the manufactured components becomes obsolete. Thus, a dry machining is highly innovative, consequently new strategies to substitute the lubricant functions become necessary. To encounter the changed tribological conditions due to dry rotary swaging, low friction, tungsten doped, hard DLC coatings and structured surfaces are the most promising approaches. In this work the development of hard coating by means of reactive magnetron sputtering is presented, a promising layer variant is deposited on a set of tools and then tested and investigated in real use.

  10. An experimental study on reshaping C110 deformed casing with spinning casing swage

    Directory of Open Access Journals (Sweden)

    Yuanhua Lin

    2015-03-01

    Full Text Available Casing deformation affects the implementation of stimulation and development measures of oilfields directly; however, the reshaping force and torque usually are determined by experience when the deformed casing is repaired with the spinning reshaping technology; if the repairing force or torque is too large, it will result in the damage of casing and cement sheath as well as sticking accident. So, the collapse experiments were performed on the YAW-200 pressure testing machine by using one production casing which is often used in the oilfield and then the reshaping test of deformed casing (C110 was performed in turn by using two spinning casing swages of which the diameter is 126 mm and 129 mm respectively. The continuous rotator and thrust bearing were used to provide the torque and reshaping force respectively in the repairing process. The reshaping force and torque required to reshape the deformed casing, the deformation law and the springback value of deformed casing were obtained. Test results show that the diameter differential between the two spinning casing swages is reasonable. Furthermore, in order to ensure the safety and reliability of the implementation of post-production technologies, the mechanical properties of deformed casing before and after reshaping were tested. It was found that all the mechanical parameters of the deformed casing after reshaping reduced, which resulted in the decrease of the strength of the reshaped casing. These research achievements would provide important experimental data in optimizing the structure and construction parameters of spinning casing swages.

  11. Reduction of Gas Bubbles and Improved Critical Current Density in Bi-2212 Round Wire by Swaging

    CERN Document Server

    Jiang, J; Huang, Y; Hong, S; Parrell, J; Scheuerlein, C; Di Michiel, M; Ghosh, A; Trociewitz, U; Hellstrom, E; Larbalestier, D

    2013-01-01

    Bi-2212 round wire is made by the powder-in-tube technique. An unavoidable property of powder-in-tube conductors is that there is about 30% void space in the as-drawn wire. We have recently shown that the gas present in the as-drawn Bi-2212 wire agglomerates into large bubbles and that they are presently the most deleterious current limiting mechanism. By densifying short 2212 wires before reaction through cold isostatic pressing (CIPping), the void space was almost removed and the gas bubble density was reduced significantly, resulting in a doubled engineering critical current density (JE) of 810 A/mm2 at 5 T, 4.2 K. Here we report on densifying Bi-2212 wire by swaging, which increased JE (4.2 K, 5 T) from 486 A/mm2 for as-drawn wire to 808 A/mm2 for swaged wire. This result further confirms that enhancing the filament packing density is of great importance for making major JE improvement in this round-wire magnet conductor.

  12. Enhanced Fatigue Strength of Commercially Pure Ti Processed by Rotary Swaging

    Directory of Open Access Journals (Sweden)

    Hasan ALkhazraji

    2015-01-01

    Full Text Available Fully reversed bending fatigue tests were performed on polished hour-glass specimens of commercially pure titanium grade 1 with three different grain sizes, that were produced by severe plastic deformation (rotary swaging and subheat treatments, in order to examine the effect of grain size on fatigue. An improvement in fatigue strength was observed, as the polycrystal grain size was refined. The endurance limit stress was shown to depend on the inverse square root of the grain size as described empirically by a type of Hall-Petch relation. The effect of refining grain size on fatigue crack growth is to increase the number of microstructural barriers to the advancing crack and to reduce the slip length ahead of the crack tip, and thereby lower the crack growth rate. It was found that postdeformation annealing above recrystallization temperature could additionally enhance the work-hardening capability and the ductility of the swaged material, which led to a marked reduction in the fatigue notch sensitivity. At the same time, this reduction was accompanied with a pronounced loss in strength. The high cycle fatigue performance was discussed in detail based on microstructure and mechanical properties.

  13. Development of microstructure and mechanical properties during annealing of a cold-swaged Co-Cr-Mo alloy rod.

    Science.gov (United States)

    Mori, Manami; Sato, Nanae; Yamanaka, Kenta; Yoshida, Kazuo; Kuramoto, Koji; Chiba, Akihiko

    2016-12-01

    In this study, we investigated the evolution of the microstructure and mechanical properties during annealing of a cold-swaged Ni-free Co-Cr-Mo alloy for biomedical applications. A Co-28Cr-6Mo-0.14N-0.05C (mass%) alloy rod was processed by cold swaging, with a reduction in area of 27.7%, and then annealed at 1173-1423K for various periods up to 6h. The duplex microstructure of the cold-swaged rod consisted of a face-centered cubic γ-matrix and hexagonal closed-packed ε-martensite developed during cold swaging. This structure transformed nearly completely to the γ-phase after annealing and many annealing twin boundaries were observed as a result of the heat treatment. A small amount of the ε-phase was identified in specimens annealed at 1173K. Growth of the γ-grains occurred with increasing annealing time at temperatures ≥1273K. Interestingly, the grain sizes remained almost unchanged at 1173K and a very fine grain size of approximately 8μm was obtained. The precipitation that occurred during annealing was attributed to the limited grain coarsening during heat treatment. Consequently, the specimens treated at this temperature showed the highest tensile strength and lowest ductility among the specimens prepared. An elongation-to-failure value larger than 30% is sufficient for the proposed applications. The other specimens treated at higher temperatures possessed similar tensile properties and did not show any significant variations with different annealing times. Optimization of the present rod manufacturing process, including cold swaging and interval annealing heat treatment, is discussed. Copyright © 2016 Elsevier Ltd. All rights reserved.

  14. Mechanical characterization of Ti-12Mo-13Nb alloy for biomedical application hot swaged and aged

    Energy Technology Data Exchange (ETDEWEB)

    Gabriel, Sinara Borborema; Rezende, Monica Castro; Almeida, Luiz Henrique de, E-mail: sinara@metalmat.ufrj.br [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil). Departamento de Engenharia Metalurgica e de Materiais; Dille, Jean [Universite Libre de Bruxelles, Brussels (Belgium); Mei, Paulo [Universidade Estadual de Campinas (UNICAMP), Campinas, SP (Brazil). Departamento de Engenharia Mecanica; Baldan, Renato; Nunes, Carlos Angelo [Universidade de Sao Paulo (USP), Lorena, SP (Brazil). Departamento de Engenharia de Materiais

    2015-07-01

    Beta titanium alloys were developed for biomedical applications due to the combination of its mechanical properties including low elasticity modulus, high strength, fatigue resistance, good ductility and with excellent corrosion resistance. With this perspective a metastable beta titanium alloy Ti-12Mo-13Nb was developed with the replacement of both vanadium and aluminum from the traditional alloy Ti-6Al-4V. This paper presents the microstructure, mechanical properties of the Ti-12Mo-13Nb hot swaged and aged at 500 deg C for 24 h under high vacuum and then water quenched. The alloy structure was characterized by X-ray diffraction and transmission electron microscopy. Tensile tests were carried out at room temperature. The results show a microstructure consisting of a fine dispersed α phase in a β matrix and good mechanical properties including low elastic modulus. The results indicate that Ti-12Mo-13Nb alloy can be a promising alternative for biomedical application. (author)

  15. Ultrafine-Grained Precipitation Hardened Copper Alloys by Swaging or Accumulative Roll Bonding

    Directory of Open Access Journals (Sweden)

    Igor Altenberger

    2015-05-01

    Full Text Available There is an increasing demand in the industry for conductive high strength copper alloys. Traditionally, alloy systems capable of precipitation hardening have been the first choice for electromechanical connector materials. Recently, ultrafine-grained materials have gained enormous attention in the materials science community as well as in first industrial applications (see, for instance, proceedings of NANO SPD conferences. In this study the potential of precipitation hardened ultra-fine grained copper alloys is outlined and discussed. For this purpose, swaging or accumulative roll-bonding is applied to typical precipitation hardened high-strength copper alloys such as Corson alloys. A detailed description of the microstructure is given by means of EBSD, Electron Channeling Imaging (ECCI methods and consequences for mechanical properties (tensile strength as well as fatigue and electrical conductivity are discussed. Finally the role of precipitates for thermal stability is investigated and promising concepts (e.g. tailoring of stacking fault energy for grain size reduction and alloy systems for the future are proposed and discussed. The relation between electrical conductivity and strength is reported.

  16. Effect of Annealing Temperature on the Corrosion Protection of Hot Swaged Ti-54M Alloy in 2 M HCl Pickling Solutions

    Directory of Open Access Journals (Sweden)

    El-Sayed M. Sherif

    2017-01-01

    Full Text Available The corrosion of Ti-54M titanium alloy processed by hot rotary swaging and post-annealed to yield different grain sizes, in 2 M HCl solutions is reported. Two annealing temperatures of 800 °C and 940 °C, followed by air cooling and furnace cooling were used to give homogeneous grain structures of 1.5 and 5 μm, respectively. It has been found that annealing the alloy at 800 °C decreased the corrosion of the alloy, with respect to the hot swaged condition, through increasing its corrosion resistance and decreasing the corrosion current and corrosion rate. Increasing the annealing temperature to 940 °C further decreased the corrosion of the alloy.

  17. Study of structure and residual stresses in cold rotary swaged tungsten heavy alloy

    Czech Academy of Sciences Publication Activity Database

    Kunčická, L.; Kocich, R.; Hervoches, Charles; Macháčková, A.

    2017-01-01

    Roč. 705, č. 9 (2017), s. 25-31 ISSN 0921-5093 R&D Projects: GA MŠk LM2015056 Institutional support: RVO:61389005 Keywords : Tungsten heavy alloy * residual stresses * neutron scattering * electron microscopy * work hardening Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 3.094, year: 2016

  18. Transmission electron microscopy of aged Ti-10Mo-20Nb alloy after hot swaging; Microscopia eletronica de transmissao da liga Ti-10Mo-20Nb envelhecida apos forjamento a quente

    Energy Technology Data Exchange (ETDEWEB)

    Gabriel, Sinara Borborema, E-mail: sinarab@msn.com [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil); Baldan, Renato, E-mail: renatobaldan@gmail.com [Universidade de Sao Paulo (EEL/USP), Lorena, SP (Brazil). Escola de Engenharia; Torres, Juliana; Oliveira, Nathalia Rodrigues, E-mail: juliana_torres_5@hotmail.com, E-mail: nathalia_roliveira@yahoo.com.br [Centro Universitario de Volta Redonda (UNIFOA), Volta Redonda, RJ (Brazil); Nunes, Carlos Angelo; Mei, Paulo Roberto, E-mail: cnunes@demar.eel.usp.br, E-mail: pmei@fem.unicamp.br [Universidade Estadual de Campinas (UNICAMP), Campinas, SP (Brazil)

    2014-08-15

    Ti alloys are widely used in biomedical applications. Within this class, metastable β -Ti alloys stand, because through thermomechanical processing it is possible to obtain mechanical properties and in particular one suitable Young's modulus for biomedical applications. These alloys require high mechanical strength and a low Young's modulus to avoid stress shielding. Preliminary studies showed that the microstructure of the Ti-10Mo- 20Nb alloy after cold forging and aging 500 °C/24 h consisted in bimodal distribution of α phase in the β matrix. The aim of this study was to characterize the microstructure of Ti-10Mo-20Nb alloy after hot forging and aging at 500 °C for 24 hours. Microstructural characterization consisted of analyzes by X-ray diffraction and transmission electron microscopy. According to the results, while the cold forging resulted in a bimodal α distribution in the β matrix, hot forging resulted in a thin and homogeneous α precipitation in the β matrix. (author)

  19. Development of Advanced Oxide Dispersion Strengthened Tungsten Heavy Alloy for Penetrator Application

    National Research Council Canada - National Science Library

    Hong, Soon H; Ryu, Ho J; Cha, Seung I; Kim, Hee Y; Kim, Kyung T; Lee, Kyong H; Mo, Chan B

    2005-01-01

    The effects of fabrication process parameters, including conditions for powder preparation, sintering, cyclic heat-treatment, swaging, and annealing processes, on microstructures and static/dynamic...

  20. A High Performance Cathode Heater for Hall Thrusters, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — The current state-of-the-art co-axial swaged tantalum (Ta) heaters use magnesium oxide (MgO) insulators, which limits their operation to temperatures well below...

  1. Thermal stability and mechanical properties of HfC dispersion strengthened W alloys as plasma-facing components in fusion devices

    Science.gov (United States)

    Wang, Y. K.; Miao, S.; Xie, Z. M.; Liu, R.; Zhang, T.; Fang, Q. F.; Hao, T.; Wang, X. P.; Liu, C. S.; Liu, X.; Cai, L. H.

    2017-08-01

    HfC dispersion strengthened tungsten alloys were prepared by the spark plasma sintering (SPS) and an ordinary sintering followed by swaging, respectively. The HfC content is optimized as 0.5 wt% through spark plasma sintering (SPS) processing. The thermal stability, thermal conductivity and mechanical properties of swaged W-0.5 wt%HfC (WHC05) alloys were systematically investigated. Grain of swaged WHC05 has an obvious round bar shaped morphology with an average diameter of 24.5 μm and an average length of 187 μm, respectively, which keeps stability with increasing annealing temperature up to 1400 °C. The ductile-brittle transition temperature of swaged WHC05 is about 250 °C, much lower than that of SPSed WHC05 samples (∼500 °C). The ultimate tensile strength of swaged WHC05 alloys annealed at 1200 °C has no significant drops in a wide tested temperature range from 300 °C to 800 °C. The thermal conductivity of swaged WHC05 annealed at 1200 °C is up to 174 W/m·K at room temperature and always larger than 137 W/m·K from RT to 500 °C, which is much higher than that of the unannealed one and just the same with ITER grade W.

  2. Development of thermo-mechanical processing for fabricating highly durable β-type Ti-Nb-Ta-Zr rod for use in spinal fixation devices.

    Science.gov (United States)

    Narita, Kengo; Niinomi, Mitsuo; Nakai, Masaaki; Hieda, Junko; Oribe, Kazuya

    2012-05-01

    The mechanical strength of a beta titanium alloy such as Ti-Nb-Ta-Zr alloy (TNTZ) can be improved significantly by thermo-mechanical treatment. In this study, TNTZ was subjected to solution treatment, cold caliber rolling, and cold swaging before aging treatment to form a rod for spinal fixation. The {110}(β) are aligned parallel to the cross-section with two strong peaks approximately 180° apart, facing one another, in the TNTZ rods subjected to cold caliber rolling and six strong peaks at approximately 60° intervals, facing one another, in the TNTZ rods subjected to cold swaging. Therefore, the TNTZ rods subjected to cold swaging have a more uniform structure than those subjected to cold caliber rolling. The orientation relationship between the α and β phases is different. A [110](β)//[121](α), (112)(β)//(210)(α) orientation relationship is observed in the TNTZ rods subjected to aging treatment at 723 K after solution treatment and cold caliber rolling. On the other hand, a [110](β)//[001](α), (112)(β)//(200)(α) orientation relationship is observed in TNTZ rod subjected to aging treatment at 723 K after cold swaging. A high 0.2% proof stress of about 1200 MPa, high elongation of 18%, and high fatigue strength of 950 MPa indicate that aging treatment at 723 K after cold swaging is the optimal thermo-mechanical process for a TNTZ rod. Copyright © 2012 Elsevier Ltd. All rights reserved.

  3. Evaluation of Oxide Dispersion Strengthened (ODS) molybdenum alloys

    International Nuclear Information System (INIS)

    Bianco, R.; Buckman, R.W. Jr.

    1995-01-01

    A series of fourteen (14) novel high-strength molybdenum alloy compositions containing a dispersion of very fine ( 98% cold work) condition and for as-swaged material in the heat treated condition. Extremely fine oxide particle sizes (<1000 Angstrom) were observed by Transmission Electron Microscopy (TEM) for a number of the experimental compositions in the as-swaged condition. A one hour recrystallization temperature as high as 3990 degrees F was measured and a ductile-to-brittle transition temperature as low as ∼58 degrees F for material in the recrystallized condition was determined. The preliminary results support the alloy design concept feasibility

  4. In vitro use characterization of the microorganism from land farming of the Presidente Getulio Vargas Refinery, Brazil, for soils decontamination; Caracterizacao in vitro do uso de microorganismos do landfarming da Refinaria Presidente Getulio Vargas - PETROBRAS-REPAR para a descontaminacao de solos

    Energy Technology Data Exchange (ETDEWEB)

    Krenczynski, Michele Cristine; Goncalves, Claudia Martins; Castro, Rodrigo Azevedo; Nascimento Neto, Durval [Parana Univ., Curitiba (Brazil). Pos-graduacao em Ciencia do Solo; Carvalho, Francisco Jose Pereira de Campos [Parana Univ., Curitiba (Brazil); Grube, Karl; Coelho, Ibirajara Jorge Evangelista [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    1998-07-01

    In the present work, a set of experiments are reported from the evaluation of commercial use of the microorganisms of the Refinaria Presidente Getulio Vargas PETROBRAS land farming as inoculants for accelerating the bioremediation of contaminated soil with petroleum sludge, light naphtha, shale naphtha, toluene, heavy refinery oily waste, solp oil, sludge from the oily swage treatment plant, oily swage sludge and mixed oily wastes. These results are presented and discussed comparatively, and the characterization of the biodegradation activity of the land farming microorganisms for use in acceleration of bioremediation is discussed. (author)

  5. Increasing marketability and profitability of product line thru PATRAN and NASTRAN

    Science.gov (United States)

    Hyatt, Art

    1989-01-01

    Starting with the design objective the operational cycle life of the Swaging Tool was increased. To accomplish this increase in cycle life without increasing the size or weight of the tool would be engineering achievement. However, not only was the operational cycle life increased between 2 to 10 times but simultaneously the size and weight of the Swage Tool was decreased by about 50 percent. This accomplishment now becomes an outstanding engineering achievement. This achievement was only possible because of the computerized Patran, Nastran and Medusa programs.

  6. 75 FR 60725 - Seamless Refined Copper Pipe and Tube From the People's Republic of China: Final Determination of...

    Science.gov (United States)

    2010-10-01

    ... the lower electricity and direct labor usage rates for a nine millimeter (mm) IGT product instead of... consumption of plastic plugs, wood boards, rubber plugs, and paper pads to reflect the weights measured by the..., swaged end, flared end, expanded end, crimped end, threaded), coating (e.g., plastic, paint), insulation...

  7. 77 FR 42958 - Airworthiness Directives; Eurocopter Deutschland GmbH Helicopters

    Science.gov (United States)

    2012-07-23

    ... airworthiness directive (AD) for Eurocopter Deutschland GmbH (ECD) Model MBB-BK 117 (all versions) and BO-105LS... tail rotor pitch link and subsequent loss of control of the helicopter. DATES: This AD becomes... improperly swaged spherical bearing on the pitch link, which could result in loss of tail rotor control and...

  8. 40 CFR 471.91 - Effluent limitations representing the degree of effluent reduction attainable by the application...

    Science.gov (United States)

    2010-07-01

    ... technology currently available (BPT): (a) Rolling spent neat oils—Subpart I—BPT. There shall be no discharge... the range of 7.5 to 10.0 at all times. (e) Swaging spent neat oils—Subpart I—BPT. There shall be no... Within the range of 7.5 to 10.0 at all times. (g) Tube Reducing Spent Lubricant—Subpart I—BPT. (1) There...

  9. Utilization of carbon/carbon composites in nuclear simulation fuel rods

    International Nuclear Information System (INIS)

    Polidoro, H.A.; Otani, S.; Rezende, M.C.; Ferreira, S.R.; Otani, C.

    1988-01-01

    Thermo-hydraulic problems, in nuclear plants are normally analysed by using electrically heated rods. Carbon/carbon composites were used to make heating elements for testing by indirect heating up to a heat flux of 100 W/cm 2 . It is easy to verify that this value can be exceed if the choice of the complementary materials for insulator and cladding were improved. The swaging process used to reduce the cladding diameter prevented the fabrication of graphite heater rods. (author) [pt

  10. Production and Engineering Methods for CARB-TEX (Trade Name) Batteries in Fork Lift Trucks

    Science.gov (United States)

    1974-12-01

    thermal expansion metals compatible with swaging, welding and cost. Possible mater- ials are the Fe-Ni Invar type series or Fe-Co-Ni Kovar alloy . (2...developed. The Carb-TeIPO battery employs a porous carbon -athode, a lithium-aluminum alloy anode, a eutectic mixture of potassium chloride and lithium... alloy of aluminum and lithium. The use of this anode avoids corrosion and other problems associated with operating with liquid lithium anodes. This elec

  11. METHOD OF MAKING WIRE FUEL ELEMENTS

    Science.gov (United States)

    Zambrow, J.L.

    1960-08-01

    A method is given for making a nuclear reactor fuel element in the form of a uranium-bearing wire clad with zirconium. A uranium bar is enclosed in a zirconium sheath which is coated with an oxide of magnesium, beryllium, or zirconium. The sheathed bar is then placed in a steel tube and reduced to the desired diameter by swaging at 800 to 900 deg C, after which the steel and oxide are removed.

  12. Process development of two high strength tantalum base alloys (ASTAR-1211C and ASTAR-1511C)

    Science.gov (United States)

    Ammon, R. L.

    1974-01-01

    Two tantalum base alloys, Ta-12W-1.0Re-0.7Hf-0.025C(ASTAR-1211C) and Ta-15W-1.0Re-0.7Hf-0.025C(ASTAR-1511C), were cast as 12.5 cm (5 inch) diameter ingots and processed to swaged rod, sheet, forged plate, and tubing. Swaged rod was evaluated with respect to low temperature ductility, elevated temperature tensile properties, and elevated temperature creep behavior. A standard swaging process and final annealing schedule were determined. Elevated temperature tensile properties, low temperature impact properties, low temperature DBTT behavior, and extended elevated temperature creep properties were determined. A process for producing ASTAR-1211C and ASTAR-1511C sheet were developed. The DBTT properties of GTA and EB weld sheet given post-weld anneal and thermal aging treatments were determined using bend and tensile specimens. High and low temperature mechanical properties of forging ASTAR-1211C and ASTAR-1511C plate were determined as well as elevated temperature creep properties. Attempts to produce ASTAR-1211C tubing were partially successful while attempts to make ASTAR-1511C tubing were completely unsuccessful.

  13. Thermal Recovery from Cold-Working in Type K Bare-Wire Thermocouples

    Science.gov (United States)

    Greenen, A. D.; Webster, E. S.

    2017-12-01

    Cold-working of most thermocouples has a significant, direct impact on the Seebeck coefficient which can lead to regions of thermoelectric inhomogeneity and accelerated drift. Cold-working can occur during the wire swaging process, when winding the wire onto a bobbin, or during handling by the end user—either accidentally or deliberately. Swaging-induced cold-work in thermocouples, if uniformly applied, may result in a high level of homogeneity. However, on exposure to elevated temperatures, the subsequent recovery process from the cold-working can then result in significant drift, and this can in turn lead to erroneous temperature measurements, often in excess of the specified manufacturer tolerances. Several studies have investigated the effects of cold-work in Type K thermocouples usually by bending, or swaging. However, the amount of cold-work applied to the thermocouple is often difficult to quantify, as the mechanisms for applying the strains are typically nonlinear when applied in this fashion. A repeatable level of cold-working is applied to the different wires using a tensional loading apparatus to apply a known yield displacement to the thermoelements. The effects of thermal recovery from cold-working can then be accurately quantified as a function of temperature, using a linear gradient furnace and a high-resolution homogeneity scanner. Variation in these effects due to differing alloy compositions in Type K wire is also explored, which is obtained by sourcing wire from a selection of manufacturers. The information gathered in this way will inform users of Type K thermocouples about the potential consequences of varying levels of cold-working and its impact on the Seebeck coefficient at a range of temperatures between ˜ 70°C and 600° C. This study will also guide users on the temperatures required to rapidly alleviate the effects of cold-working using thermal annealing treatments.

  14. Nuclear fuels for material test reactors

    International Nuclear Information System (INIS)

    Ramanathan, L.V.; Durazzo, M.; Freitas, C.T. de

    1982-01-01

    Experimental results related do the development of nuclear fuels for reactors cooled and moderated by water have been presented cylindrical and plate type fuels have been described in which the core consists of U compouns dispersed in an Al matrix and is clad with aluminium. Fabrication details involving rollmilling, swaging or hot pressing have been described. Corrosion and irradiation test results are also discussed. The performance of the different types of fuels indicates that it is possible to locally fabricate fuel plates with U 3 O 8 +Al cores (20% enriched U) for use in operating Brazilian research reactors. (Author) [pt

  15. Effect of Sn addition on phases stability and mechanical properties of aged Ti-10Mo Alloy; Efeito da adicao de Sn na estabilidade de fases e propriedades de ligas Ti-10Mo resfriadas rapidamente e envelhecidas

    Energy Technology Data Exchange (ETDEWEB)

    Cardoso, F.F.; Lopes, E.S.N.; Cremasco, A.; Contieri, R.J.; Mello, M.G.; Caram, R., E-mail: flaviamec@fem.unicamp.b [Universidade Estadual de Campinas (FEM/UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica

    2010-07-01

    Nowadays there is considerable effort in order to develop new titanium alloys using non-toxic elements such as Mo and Sn. This work deals with the alloys Ti-Mo-Sn. The samples were melted, homogenized and hot swaged. Afterwards they were solubilized and water quenched. The alloys were also aged at several temperatures Characterization involved determination of Young's modulus, hardness, X-ray diffraction and optical microscopy. The X-ray diffraction indicated the presence of athermal and isothermal {omega} phase for Ti-10Mo alloy. One also evidenced that the Vickers hardness varies with the temperature and the time of aging heat treatment. (author)

  16. Surgical implantation techniques for electronic tags in fish

    Energy Technology Data Exchange (ETDEWEB)

    Wagner, Glenn N.; Cooke, Steven J.; Brown, Richard S.; Deters, Katherine A.

    2011-01-01

    Intracoelomic implantation of transmitters into fish requires making a surgical incision, incision closure, and other surgery related techniques; however, the tools and techniques used in the surgical process vary widely. We review the available literature and focus on tools and techniques used for conducting surgery on juvenile salmonids because of the large amount of research that is conducted on them. The use of sterilized surgical instruments properly selected for a given size of fish will minimize tissue damage and infection rates, and speed the wound healing of fish implanted with transmitters. For the implantation of transmitters into small fish, the optimal surgical methods include making an incision on the ventral midline along the linea alba (for studies under 1 month), protecting the viscera (by lifting the skin with forceps while creating the incision), and using absorbable monofilament suture with a small-swaged-on swaged-on tapered or reverse-cutting needle. Standardizing the implantation techniques to be used in a study involving particular species and age classes of fish will improve survival and transmitter retention while allowing for comparisons to be made among studies and across multiple years. This review should be useful for researchers working on juvenile salmonids and other sizes and species of fish.

  17. Effect of alloying addition and microstructural parameters on mechanical properties of 93% tungsten heavy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ravi Kiran, U., E-mail: uravikiran@gmail.com [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058 (India); Panchal, A.; Sankaranarayana, M. [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058 (India); Nageswara Rao, G.V.S. [National Institute of Technology, Warangal 506004 (India); Nandy, T.K. [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058 (India)

    2015-07-29

    Liquid phase sintering, heat treatment and swaging studies on three tungsten heavy alloys, 93W–4.9Ni–2.1Fe (wt%), 93W–4.2Ni–1.2Fe–1.6Co (wt%) and 93W–4.9Ni–1.9Fe–0.2Re (wt%) were carried out in detail with respect to microstructure, tensile and impact properties. All the alloys were sintered and swaged to 40% deformation. The results indicate that Re addition reduces the grain size of the alloy compared to W–Ni–Fe and W-Ni-Fe-Co alloys. W–Ni–Fe–Re alloy shows superior tensile properties in heat treated condition as compared to W–Ni–Fe and W–Ni–Fe–Co alloys. SEM study of fractured specimens clearly indicates that the failure in case of W–Ni–Fe–Re was due to transgranular cleavage of tungsten grains and W–W de-cohesion. W–Ni–Fe and W–Ni–Fe–Co alloys also failed by mixed mode failure. However, in these cases, ductile dimples corresponding the failure of the matrix phase was rarely seen. Thermo-mechanical processing resulted in significant changes in mechanical properties. While W–Ni–Fe–Re alloy showed the highest tensile strength (1380 MPa), W–Ni–Fe–Co exhibited the highest elongation (12%) to failure. A detailed analysis involving microstructure, mechanical properties and failure behavior was undertaken in order to understand the property trends.

  18. Oxygen sensor development and low temperature corrosion study in lead-alloy coolant loop

    International Nuclear Information System (INIS)

    Hwang, Il Soon; Bahn, Chi Bum; Lee, Seung Gi; Jeong, Seung Ho; Nam, Hyo On; Lim, Jun

    2007-07-01

    Oxygen sensor to measure dissolved oxygen concentration at liquid lead-bismuth eutectic environments have been developed. Developed oxygen sensor for application in lead-bismuth eutectic (LBE) system was based on the oxygen ion conductor made of YSZ ceramic having Bi/Bi2O3 reference joined by electro-magnetic swaging. Leakage problem, which was major problem of existing sensors, can be solved by using electro-magnetic swaging method. A new calibration strategy combining the oxygen titration with electrochemical impedance spectroscopy (EIS) was performed to increase the reliability of sensor. Another calibration was also conducted by controlling the oxygen concentration using OCS (oxygen control system). Materials corrosion tests of various metals (SS316, EP823, T91 and HT9) were conducted for up to 1,000 hours with specimen inspection after every 333hours at 450 .deg. C in HELIOS. Oxygen concentration was controlled at 10 -6 wt% by using the direct gas bubbling of Ar+4%H 2 , Ar+5%O 2 and pure Ar. The dissolved oxygen concentration in LBE was also monitored by two calibrated YSZ oxygen sensors located at different places under different temperatures within HELIOS. It shows a good performance during 1000 hours. Liquid metal embrittlement (LME) test of SS316L specimen in the LBE was performed at various temperature and strain rate. The result shows that the liquid metal embrittlement effect is not crucial at tested conditions

  19. Atomics International fuel fabrication facility and low enrichment program. Part 1

    International Nuclear Information System (INIS)

    Moss, T.A.

    1993-01-01

    The Al facility is approximately 30,000 square feet in area and consists of four general areas. One area is devoted to the production of UAl x powder. It consists of a series of arc melting furnaces, crushing lines, glove boxes, and compacting presses. The second area is used for the rolling of fuel plates. The third area is used for the machining of the plates to final size and also the machining of the fuel elements. In the fourth area the fuel plates are swaged into assemblies, and all welding and inspection operations are performed. As part of the lower enrichment program we are scheduled to put a second UAl x powder line into operation and we have had to expand some of our storage area

  20. Ti-Al Composite Wires with High Specific Strength

    Directory of Open Access Journals (Sweden)

    Ludwig Schultz

    2011-11-01

    Full Text Available An alternative deformation technique was applied to a composite made of titanium and an aluminium alloy in order to achieve severe plastic deformation. This involves accumulative swaging and bundling. Furthermore, it allows uniform deformation of a composite material while producing a wire which can be further used easily. Detailed analysis concerning the control of the deformation process, mesostructural and microstructural features and tensile testing was carried out on the as produced wires. A strong grain refinement to a grain size of 250–500 nm accompanied by a decrease in 〈111〉 fibre texture component and a change from low angle to high angle grain boundary characteristics is observed in the Al alloy. A strong increase in the mechanical properties in terms of ultimate tensile strength ranging from 600 to 930 MPa being equivalent to a specific strength of up to 223 MPa/g/cm3 was achieved.

  1. Correlations between the post-HIP treatment, resulting microstructure and fatigue behaviour of prealloyed Ti6Al4V powder compacts

    International Nuclear Information System (INIS)

    Wirth, G.; Grundhoff, K.J.; Smarsly, W.

    1985-01-01

    Prealloyed Ti6Al4V powders, hot isostatically pressed in the (alpha + beta) temperature range, always possess a mixed microstructure of lenticular and equiaxed parts. Numerous treatments have been used to improve microstructural homogeneity, especially to achieve fine equiaxed grains well known to possess good HCF properties. In this contribution, four different conditions of HIP compacts from ultraclean PREP powder were investigated together with PSV powder compacted by combined die forging (CDF). The HIP compacts had pure equiaxed and lenticular, a mixture of both (as HIP) as well as a swaged + beta annealed microstructure. The best HCF fatigue strength was correlated to the last condition instead of the expected equiaxed microstructure. CDF resulted in a homogeneous equiaxed microstructure which thus could be achieved by a one-step compaction process directly from untreated powder. 12 references

  2. The Strengthening Effect of Phase Boundaries in a Severely Plastically Deformed Ti-Al Composite Wire

    Directory of Open Access Journals (Sweden)

    Tom Marr

    2014-02-01

    Full Text Available An accumulative swaging and bundling technique is used to prepare composite wires made of Ti and an Al alloy. These wires show reasonable higher yield stresses than expected from the pure material flow curves. The additional strengthening in the composite is analyzed using nanoindentation measurements, tensile testings and investigations of the microstructure. In addition, these properties are analyzed in relation to the fracture surface of the mechanically tested wires. Additional strengthening due to the presence of phase boundaries could be verified. Indications for residual stresses are found that cause a global hardness gradient from the center to the wire rim. Finally, the yield stress of the wires are calculated based on local hardness measurements.

  3. Development of advanced high strength tantalum base alloys. Part 2: Scale-up investigation

    Science.gov (United States)

    Ammon, R. L.; Buckman, R. W., Jr.

    1970-01-01

    Three experimental tantalum alloy compositions containing 14-16% W, 1% Re, 0.7% Hf, 0.025% C or 0.015% C and 0.015% N were prepared as two inch diameter ingots by consumable electrode vacuum arc melting. The as-cast ingots were processed by extrusion and swaging to one inch and 0.4 inch diameter rod and evaluated. Excellent high temperature forging behavior was exhibited by all three compositions. Creep strength at 2000 F to 2400 F was enhanced by higher tungsten additions as well as substitution of nitrogen for carbon. Weldability of all three compositions was determined to be adequate. Room temperature ductility was retained in the advanced tantalum alloy compositions as well as a notched/unnotched strength ratio of 1.4 for a notched bar having a K sub t = 2.9.

  4. Vibratory-compacted (vipac/sphere-pac) nuclear fuels - a comparison with pelletized nuclear fuels

    Energy Technology Data Exchange (ETDEWEB)

    Chidester, K.; Rubin, J. [Los Alamos National Lab., NM (United States); Thompson, M

    2001-07-01

    In order to achieve the packing densities required for nuclear fuel stability, economy and performance, the fuel material must be densified. This has traditionally been performed by high-temperature sintering. (At one time, fuel densification was investigated using cold/hot swaging. However, this fabrication method has become uncommon.) Alternatively, fuel can be densified by vibratory compaction (VIPAC). During the late 1950's and into the 1970's, in the U.S., vibratory compaction fuel was fabricated and test irradiated to evaluate its applicability compared to the more traditional pelletized fuel for nuclear reactors. These activities were primarily focused on light water reactors (LWR) but some work was performed for fast reactors. This paper attempts to summarize these evaluations and proposes to reconsider VIPAC fuel for future use. (author)

  5. An electron microscopy examination of primary recrystallization in TD-nickel.

    Science.gov (United States)

    Petrovic, J. J.; Ebert, L. J.

    1972-01-01

    Primary recrystallization in TD-nickel 1 in. bar has previously been regarded as the process by which the initial fine grain structure is converted to a coarse grain size (increases in grain size by 500 times) under suitable deformation and annealing conditions. This process is dependent on deformation mode. While it occurs readily after rolling transverse to the bar axis and annealing (800 C), it is completely inhibited by longitudinal rolling and swaging deformations, even for very high (1320 C) annealing temperatures. A transmission electron microscopy examination of deformation and annealing substructures indicates that primary recrystallization in TD-nickel 1 in. bar actually occurs on the sub-light optical level, to produce a grain structure similar in size to the initial fine grained state.

  6. High-temperature strength of Nb-1%Zr alloy for irradiation-capsules inner-shell

    International Nuclear Information System (INIS)

    Nomura, Yasushi; Nakata, Hirokatsu; Tanaka, Mitsuo; Fukaya, Kiyoshi.

    1978-04-01

    Coated fuel particles in capsules will be irradiated at about 1600 0 C in JMTR. Nb-1%Zr alloy was chosen for inner shell material of the capsules because of its sufficient strength at 1000 0 C and low induced radioactivity. Nb-1%Zr ingot produced by electron beam melting was formed into seamless tubes by hollowing and swaging, followed by annealing. Creep test in helium flow and tensile test in vacuum were made to examine mechanical strength of the Nb-1%Zr tubes at 1000 0 C. Following are the results; 1) 0.2% yield stress at 1000 0 C is about 6 kg/mm 2 . 2) 3000 hr creep rupture stress at 1000 0 C is about 6 kg/mm 2 . (auth.)

  7. Capability studies, helpful tools in process quality improvement

    Directory of Open Access Journals (Sweden)

    Simion Carmen

    2017-01-01

    Full Text Available Ability of processes to meet customer’quality requirements has become essential for providing competitive advantages such as cost savings, reducing the number of nonconfoming products or increasing customer satisfaction. This paper aims to conduct a capability study for a swaging process (that ensures an assembly dimension of a key product characteristic (the outer diameter of a new part, related to the concept of capability and performance indices and how these metrics can be used and interpreted to become powerful tools for decision making. To achieve the goal of the paper, the following key aspects were analyzed: capability of the measurement system capability (gage R&R, production equipment (machine capability and process capability/performance during the first serial production. The analysis was performed with Minitab® 17, the most commonly used software for quality improvement.

  8. Manufacturing Process Development to Produce Depleted Uranium Wire for EBAM Feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Alexander, David John [Los Alamos National Laboratory; Clarke, Kester Diederik [Los Alamos National Laboratory; Coughlin, Daniel Robert [Los Alamos National Laboratory; Scott, Jeffrey E. [Los Alamos National Laboratory

    2015-06-30

    Wire produced from depleted uranium (DU) is needed as feedstock for the Electron-Beam Additive Manufacturing (EBAM) process. The goal is to produce long lengths of DU wire with round or rectangular cross section, nominally 1.5 mm (0.060 inches). It was found that rolling methods, rather than swaging or drawing, are preferable for production of intermediate quantities of DU wire. Trials with grooveless rolling have shown that it is suitable for initial reductions of large stock. Initial trials with grooved rolling have been successful, for certain materials. Modified square grooves (square round-bottom vee grooves) with 12.5 % reduction of area per pass have been selected for the reduction process.

  9. Mechanical behaviour of U3O8-Al cermets

    International Nuclear Information System (INIS)

    Figueredo, A.M. de; Ferreira, I.

    1981-01-01

    Homogeneous, high density U 3 O 8 -Al cermets, containing between 5 W% and 55 Wt% of U 3 ω 8 were fabricated using hot swaging and powder metallurgy technics. Tensile tests were performed at room temperature on specimens obtained from the cermets fabricated. The results show that the ultimate tensile strength (UTS) and elongation to fracture decrease with increasing U 3 O 8 in the cermet. The UTS is shown to be proportional to the minimum matrix load bearing cross-sectional area. The main influence of an increase in the content of U 3 O 8 in the cermet appears to be the decrease in the minimum matrix, load bearing cross-section. (Author) [pt

  10. Development of electrically heated rods with resistive element of graphite or carbon/carbon composites for simulating transients in nuclear reactors

    International Nuclear Information System (INIS)

    Polidoro, H.A.

    1987-01-01

    Thermo-hydraulic problems, in nuclear plants are normally analysed by the use of electrically heated rods. The direct or indirect heater rods are limited in their use because, for high temperatures and high heat flux, the heating element temperature approach its melting point. The use of platinum or tantalum is not economically viable. Graphite and carbon/carbon composites are alternative materials because they are good electrical conductors and have good mechanical properties at high temperatures. Graphite and carbon/carbon composites were used to make heating elements for testing by indirect heating. The swaging process used to reduce the cladding diameter prevented the fabrication of graphite heater rods. Carbon/carbon composite used to make heating elements gave good results up to a heat flux of 100 W/cm 2 . It is easy to verify that this value can be exceeded if the choice of the complementary materials for insulator and cladding improved. (author) [pt

  11. Vibratory-compacted (vipac/sphere-pac) nuclear fuels - a comparison with pelletized nuclear fuels

    International Nuclear Information System (INIS)

    Chidester, K.; Rubin, J.; Thompson, M.

    2001-01-01

    In order to achieve the packing densities required for nuclear fuel stability, economy and performance, the fuel material must be densified. This has traditionally been performed by high-temperature sintering. (At one time, fuel densification was investigated using cold/hot swaging. However, this fabrication method has become uncommon.) Alternatively, fuel can be densified by vibratory compaction (VIPAC). During the late 1950's and into the 1970's, in the U.S., vibratory compaction fuel was fabricated and test irradiated to evaluate its applicability compared to the more traditional pelletized fuel for nuclear reactors. These activities were primarily focused on light water reactors (LWR) but some work was performed for fast reactors. This paper attempts to summarize these evaluations and proposes to reconsider VIPAC fuel for future use. (author)

  12. Comparison the Effect of Disinfection of Yasuj Sewage Effluent with UV/Paa/Naocl Combined Treatment : A Pilot Plant Study

    Directory of Open Access Journals (Sweden)

    SA Sadat

    2008-12-01

    Full Text Available ABSTRACT: Introduction & objective: Disinfection of effluent swage treatment plant, is one of the the most important stage of treatment effluent that has been done with purpose of water sources protection or water reuse.Chlorine compounds are the most common disinfectants that have been ever used for this idea.Todays,with attention to the production of dangerous by-products,that can cause by using chlorine compounds in water, other disinfections such as H2o2,paa and uv ,o3 combinations of two or three of them has been stated for replacing items. This study designed to compare the disinfection efficiency of combinations of three common disinfectants mentioned above in pilot plant study. Materials & Methods: This is an empirical study that was done on sewage effluent of Yasuj wastewater treatment plant in 1387. During sample operations, through 5 months, each 10 days, two sample sets with different concentrations of each disinfectant compound were experimented on determining total coliforms(TC, fecal coliforms(FC, fecal streptococci(FS according to standard methods for waste water experiments. Reseived data was analysed by SPSS software and ANOVA, statistical test. Results: This study indicates that combined methods Paa/Naocl/UV, Paa/UV, Naocl/UV, in order from left to right, has the most efficiency in decreasing total coliforms and Paa/Naocl/UV have the most efficiency and UV the least efficiency and Paa/UV, Naocl/UV have the same efficiency in decreasing fecal coliforms. all the combined disinifection methods that have been used in this research most times completely eliminate fecal streptococci from swage of Yasouj wastewater treatment plant. Conclusion:The result indicate that combined uses of Paa, Naocl, with UV for disinfection sewage effluent make an intensive effect on disinfectant materials over each other and consequently increasing efficiency of this method in deactivation total coliforms, fecal coliforms, fecal streptococci .

  13. Oxide dispersion strengthened ferritic alloys. 14/20% chromium: effects of processing on deformation texture, recrystallization and tensile properties; Alliages ferritiques 14/20% de chrome renforces par dispersion d`oxydes. Effets des procedes de mise en forme sur les textures de deformation, la recristallisation et les proprietes de traction

    Energy Technology Data Exchange (ETDEWEB)

    Regle, H.

    1994-12-31

    The ferritic oxide dispersion strengthened alloys are promising candidates for high temperature application materials, in particular for long life core components of advanced nuclear reactors. The aim of this work is to control the microstructure, in order to optimise the mechanical properties. The two ferritic alloys examined here, MA956 and MA957, are obtained by Mechanical Alloying techniques. They are characterised by quite anisotropic microstructure and mechanical properties. We have investigated the influence of hot and cold working processes (hot extrusion, swaging and cold-drawing) and recrystallization heat treatments on deformation textures, microstructures and tensile properties. The aim was to control the size of the grains and their anisotropic shape, using recrystallization heat treatments. After consolidation and hot extrusion, as-received materials present a extremely fine microstructure with elongated grains and a very strong (110) deformation texture with single-crystal character. At that stage of processing, recrystallization temperature are very high (1450 degrees C for MA957 alloy and 1350 degrees C for MA956 alloy) and materials develop millimetric recrystallized grains. Additional hot extrusion induce a fibre texture. Cold-drawing maintains a fibre texture, but the intensity decreases with increasing cold-work level. For both materials, the decrease of texture intensities correspond to a decrease of the recrystallization temperatures (from 1350 degrees C for a low cold-work level to 750 degrees C for 60 % cold-deformation, case of MA956 alloy) and a refinement of the grain size (from a millimetric size to less than an hundred of micrometer). Swaging develop a cyclic component where the intensity increases with increasing deformation in this case, the recrystallization temperature remains always very high and the millimetric grain size is slightly modified, even though cold-work level increases. (Abstract Truncated)

  14. Oxide dispersion strengthened ferritic alloys. 14/20% chromium: effects of processing on deformation texture, recrystallization and tensile properties

    International Nuclear Information System (INIS)

    Regle, H.

    1994-01-01

    The ferritic oxide dispersion strengthened alloys are promising candidates for high temperature application materials, in particular for long life core components of advanced nuclear reactors. The aim of this work is to control the microstructure, in order to optimise the mechanical properties. The two ferritic alloys examined here, MA956 and MA957, are obtained by Mechanical Alloying techniques. They are characterised by quite anisotropic microstructure and mechanical properties. We have investigated the influence of hot and cold working processes (hot extrusion, swaging and cold-drawing) and recrystallization heat treatments on deformation textures, microstructures and tensile properties. The aim was to control the size of the grains and their anisotropic shape, using recrystallization heat treatments. After consolidation and hot extrusion, as-received materials present a extremely fine microstructure with elongated grains and a very strong (110) deformation texture with single-crystal character. At that stage of processing, recrystallization temperature are very high (1450 degrees C for MA957 alloy and 1350 degrees C for MA956 alloy) and materials develop millimetric recrystallized grains. Additional hot extrusion induce a fibre texture. Cold-drawing maintains a fibre texture, but the intensity decreases with increasing cold-work level. For both materials, the decrease of texture intensities correspond to a decrease of the recrystallization temperatures (from 1350 degrees C for a low cold-work level to 750 degrees C for 60 % cold-deformation, case of MA956 alloy) and a refinement of the grain size (from a millimetric size to less than an hundred of micrometer). Swaging develop a cyclic component where the intensity increases with increasing deformation in this case, the recrystallization temperature remains always very high and the millimetric grain size is slightly modified, even though cold-work level increases. Technologically, cold-drawing is the only way

  15. Fabrication experience of Al- sup 233 U and Al-Pu plate fuel for the Purnima III and Kamini research reactors

    Energy Technology Data Exchange (ETDEWEB)

    Ganguly, C.; Prasad, G.J.; Mahule, N.; Ghosh, J.K.; Assari, K.V.J.; Chandrasekharan, K.N.P.; Muralidhar, S.; Balan, T.S.; Roy, P.R. (Bhabha Atomic Research Centre, Bombay 400085 (IN))

    1991-10-01

    This paper reports on aluminum-clad Al-20 wt% {sup 233}U and Al-23 wt% Pu plate fuel subassemblies that have been fabricated for the Purnima III critical facility and the Kamini research reactor. The fabrication flow sheet consists of preparing the master alloy using aluminum and uranium or plutonium metals as feed materials, remelting and casting the fuel alloy ingots, rolling, picture framing and sandwiching the fuel alloy between aluminum sheets, roll bonding, locating the fuel alloy core outline by x-ray radiography, and trimming and machining to final dimensions. Metallic molds produce better ingots than graphite ones. The addition of zirconium during melting improves the microstructure of the Al-U and Al-Pu castings and facilitates hot rolling of the ingots. In the subassembly the fuel plates are finally locked in aluminum spacer grooves by a novel roll-swaging technique. High-resolution x-ray radiographs and microdensitometric scans are utilized to confirm the homogeneous distribution of the fissile material in the fuel plates. Nonbond areas are detected by blister testing and immersion ultrasonic testing of the roll-bonded fuel plates.

  16. Low-temperature densification of high-Tc superconductors

    International Nuclear Information System (INIS)

    Capone, D.W. II

    1989-01-01

    It is believed that the weak-link behavior in YBa 2 Cu 3 O 7 , 123 bulk materials results from the presence of non-superconducting second phases coating the grain boundaries of sintered 123 compacts. These second phases result from the BaCuO 2 - CuO eutectic, which is a liquid at sintering temperatures above 870 degrees C. Sintering below this temperature results in low densities (ca. 70/% of the theoretical density). Sintering above 870 degrees C produces dense samples via liquid-phase sintering, resulting in the grain boundary phases mentioned above. The authors report the results of a series of low-temperature densification experiments designed to produce 100% dense ceramic samples at temperatures below 870 degrees C. Room-temperature swaging, using standard powder metallurgy techniques, has been used for form fibers having green (unsintered) densities greater than 90% of the theoretical density of the 123. A warm extrusion technique (T ≥ 300 degrees C) has also been used to produce 100% dense 123 compacts. In both cases, after fabrication, the oxygen content of the 123 materials is near 7.0. However, x- ray diffraction experiments show that the cation lattice is disordered, and the materials are not superconducting. These materials can be ordered using suitable posts-annealing techniques. The effect of time and temperature on the degree of ordering and the superconductivity is presented

  17. Dissimilar metals joint evaluation

    Science.gov (United States)

    Wakefield, M. E.; Apodaca, L. E.

    1974-01-01

    Dissimilar metals tubular joints between 2219-T851 aluminum alloy and 304L stainless steel were fabricated and tested to evaluate bonding processes. Joints were fabricated by four processes: (1) inertia (friction) weldings, where the metals are spun and forced together to create the weld; (2) explosive welding, where the metals are impacted together at high velocity; (3) co-extrusion, where the metals are extruded in contact at high temperature to promote diffusion; and (4) swaging, where residual stresses in the metals after a stretching operation maintain forced contact in mutual shear areas. Fifteen joints of each type were prepared and evaluated in a 6.35 cm (2.50 in.) O.D. size, with 0.32 cm (0.13 in.) wall thickness, and 7.6 cm (3.0 in) total length. The joints were tested to evaluate their ability to withstand pressure cycle, thermal cycle, galvanic corrosion and burst tests. Leakage tests and other non-destructive test techniques were used to evaluate the behavior of the joints, and the microstructure of the bond areas was analyzed.

  18. Mechanical behaviour of copper 15% volume niobium microcomposite wires

    Directory of Open Access Journals (Sweden)

    Marcello Filgueira

    2001-01-01

    Full Text Available Cu-Nb microcomposites are attractive in magnet pulsed field technology applications due to their anomalous mechanism of mechanical strength and high electrical conductivity. In this sense, recently it was conceived the use of Cu 15% vol. Nb wires to operate as a high tensile strength cable for a diamond cutting tool (diamond wires for marble and granite slabbing. The multifilamentary Cu 15% vol. Nb composite was obtained using a new processing route, starting with niobium bars bundled into copper tubes, without arc melting. Cold working techniques, such as swaging and wire drawing, combined with heat treatments such as sintering and annealing, and tube restacking were employed. The tensile property of the composite was measured as a function of the niobium filaments dimensions and morphology into the copper matrix, in the several processing steps. An ultimate tensile strength (UTS of 960 MPa was obtained for an areal reduction (R = Ao/A, with Ao-initial cross section area, and A-final cross section area of 4x10(8 X, in which the niobium filaments reached thickness less than 20 nm. The anomalous mechanical strength increase is attributed to the fact that the niobium filaments acts as a barrier to copper dislocations.

  19. Comparing Penetration Electric Fields Using the Tsyganenko R1 and R2 Models and the Hill-Siscoe Polar Cap Potential

    Science.gov (United States)

    Rothwell, Paul; Jasperse, John

    Tsyganenko and co-workers have developed empirical models (labeled here as TR1, TR2) for the Region-1 (R1) and Region-2 (R2) currents. These models offer the advantage of being analyti-cally simple and solar-wind driven as well as giving the parallel current distributions in latitude and longitude . A study will be performed that uses the TR1 and TR2 models as inputs into our SWAGE (Solar Wind Acting on the Geophysical Environment) model that determines the global ionospheric electric field. Comparisons will be made between the Tsyganenko approach and that derived from the Hill-Siscoe model for the same solar wind parameters. Both current models will be used as inputs into a global ionospheric potential solver for the current continu-ity equation with the resulting equatorial penetration electric fields being compared with those measured via the vertical drift at Jicamarca, Peru. It is anticipated that such an approach will lead to an improved, solar-wind dependent , empirical model for R1 and, possibly, for R2 that will useful as near-term forecast tool.

  20. Mechanical properties of molybdenum alloyed liquid phase-sintered tungsten-based composites

    International Nuclear Information System (INIS)

    Kemp, P.B.; German, R.M.

    1995-01-01

    Tungsten-based composites are fabricated from mixed elemental powders using liquid phase sintering, usually with a nickel-iron matrix. During sintering, the tungsten undergoes grain growth, leading to microstructure coarsening that lowers strength but increases ductility. Often the desire is to increase strength at the sacrifice of ductility, and historically, this has been performed by postsintering deformation. There has been considerable research on alloying to adjust the as-sintered mechanical properties to match those of swaged alloys. Prior reports cover many additions, seemingly including much of the periodic table. Unfortunately, many of the modified alloys proved disappointing, largely due to degraded strength at the tungsten-matrix interface. Of these modified alloys, the molybdenum-containing systems exhibit a promising combination of properties, cost, and processing ease. For example, the 82W-8Mo-7Ni-3Fe alloy gives a yield strength that is 34% higher than the equivalent 90W-7Ni-3Fe alloy (from 535 to 715 MPa) but with a 33% decrease in fracture elongation (from 30 to 20% elongation). This article reports on experiments geared to promoting improved properties in the W-Mo-Ni-Fe alloys. However, unlike the prior research which maintained a constant Ni + Fe content and varied the W:Mo ratio, this study considers the Mo:(Ni + Fe) ratio effect for 82, 90, and 93 wt pct W

  1. Application of radiation technology to sewage sludge processing: A review

    International Nuclear Information System (INIS)

    Wang Jianlong; Wang Jiazhuo

    2007-01-01

    Sewage sludge is unwanted residual solid wastes generated in wastewater treatment and its management is one of the most critical environmental issues of today. The treatment and disposal of sludge contribute a considerable proportion of the cost for running a wastewater treatment plant. The increasing amount of swage sludge and more and more legislative regulation of its disposal have stimulated the need for developing new technologies to process sewage sludge efficiently and economically. One ideal consideration is to recycle it after proper treatment. Radiation technology is regarded to be a promising alternative for its high efficiency in pathogen inactivation, organic pollutants oxidation, odor nuisance elimination and some other characteristics enhancement, which will facilitate the down-stream process of sludge treatment and disposal. Here we present a brief review of application of radiation technology on sewage sludge processing. Some basic information of two currently available irradiation systems and fundamental radiation chemistry are introduced firstly; then the world-wide application of this promising technology is reviewed; various effects of radiation on sludge is discussed in detail; and some concluding remarks are given and some future directions are also proposed

  2. Progress report, Chemistry and Materials Division: 1982 July 1 - September 30

    International Nuclear Information System (INIS)

    1982-10-01

    During the third quarter of 1982, work in solid state studies included study of energy spectra of Auger electrons from a silicon single crystal, use of an excimer laser to anneal an aluminum crystal implanted with iron atoms, studies of defects created by helium ion irradiation of a dilute copper-indium alloy crystal, and computer simulations of ion channeling in a platinum crystal surface. Work in radiation chemistry on the enhancement of water calorimetry sensitivity continued. A surface science program to understand the temporal oscillations in the oxidation of carbon monoxide over platinum continued with the study of the interaction of oxygen with the (100) crystallographic face of platinum. Studies in analytical chemistry included a comparison of fuel burnup results using 145 Nd + 146 Nd and 148 Nd, and a preliminary investigation into methods of reduction of U(VI) to U(IV), particularly electrolytic reduction. Materials science work continued on the fracture surfaces of Exel alloys cracked in hydrogen gas, the true incubation time for stress corrosion cracking in cesium-cadmium vapour mixtures, evidence for a previously unknown hexagonal phase of germanium, growth experiments in the DIDO reactor on swaged single-crystals, and examination of the first zirconium specimen purified by electrotransport in the CRNL equipment

  3. The effect of the solute on the structure, selected mechanical properties, and biocompatibility of Ti–Zr system alloys for dental applications

    Energy Technology Data Exchange (ETDEWEB)

    Correa, D.R.N.; Vicente, F.B. [UNESP — Univ. Estadual Paulista, Laboratório de Anelasticidade e Biomateriais, 17.033-360, Bauru, SP (Brazil); Donato, T.A.G.; Arana-Chavez, V.E. [USP — Universidade de São Paulo, Faculdade de Odontologia, Departamento de Biologia Oral e Biomateriais, 05.508-900, São Paulo, SP (Brazil); Buzalaf, M.A.R. [USP — Universidade de São Paulo, Faculdade de Odontologia de Bauru, Departamento de Ciências Biológicas, 17.012-901, Bauru, SP (Brazil); Grandini, C.R., E-mail: betog@fc.unesp.br [UNESP — Univ. Estadual Paulista, Laboratório de Anelasticidade e Biomateriais, 17.033-360, Bauru, SP (Brazil)

    2014-01-01

    New titanium alloys have been developed with the aim of utilizing materials with better properties for application as biomaterials, and Ti–Zr system alloys are among the more promising of these. In this paper, the influence of zirconium concentrations on the structure, microstructure, and selected mechanical properties of Ti–Zr alloys is analyzed. After melting and swaging, the samples were characterized through chemical analysis, density measurements, X-ray diffraction, optical microscopy, Vickers microhardness, and elasticity modulus. In-vitro cytotoxicity tests were performed on cultured osteogenic cells. The results showed the formation essentially of the α′ phase (with hcp structure) and microhardness values greater than cp-Ti. The elasticity modulus of the alloys was sensitive to the zirconium concentrations while remaining within the range of values of conventional titanium alloys. The alloys presented no cytotoxic effects on osteoblastic cells in the studied conditions. - Highlights: • Ti–Zr alloys for biomedical applications were developed. • Only α′ phase was observed. • Influence of zirconium concentrations on the properties of Ti–Zr alloys was analyzed. • No cytotoxic effects were observed.

  4. Surface modification of Ti-30Ta alloy by electrospun PCL deposition

    International Nuclear Information System (INIS)

    Wada, C.M.; Rangel, A.L.R.; Souza, M.A. de; Claro, A.P.R.A.; Rezende, M.C.R.; Almeida, R. dos S.

    2014-01-01

    Full text: Surface modifications techniques have been used for change the inert surface of the titanium alloys for better interaction. Ingots of the experimental alloy Ti30Ta were melted in an arc furnace and re-melted ten times at least. They were homogenized under vacuum at 1000 °C for 86. 4 ks to eliminate chemical segregation and cold-worked by swaging. Discs were immersed in aqueous NaOH solution for 24 h, dried at room temperature, immersed in HCl and dried at 40 °C in oven for 24 hours. Followed, PCL fibers were deposited on the Ti30Ta alloy discs surfaces by electrospinning. Plasma treatment was carried out for change PCL electrospun by using stainless steel plasma reactor. Samples were immersed in SBF 5x solution for apatite growth. Surfaces were evaluated by using SEM, X-rays diffraction and contact angle. Samples exhibited hydrophilic behavior after plasma treatment and SBF immersion. Results are very interesting for biomedical applications. (author)

  5. Atomics International fuel fabrication facility and low enrichment program [contributed by T.A. Moss, AI

    International Nuclear Information System (INIS)

    Moss, T.A.

    1993-01-01

    The AI facility is approximately 30,000 square feet in area and consists of four general areas. One area is devoted to the production of UAl x powder. It consists of a series of arc melting furnaces, crushing lines, glove boxes, and compacting presses. The second area is used for the rolling of fuel plates. The third area is used for the machining of the plates to final size and also the machining of the fuel elements. In the fourth area the fuel plates are swaged into assemblies, and all welding and inspection operations are performed. As part of the lower enrichment program we are scheduled to put a second UAl x powder line into operation and we have had to expand some of our storage area. Under the low enrichment program the AI fuel facility will be modified to accommodate a separate low enrichment Al x production line and compacting line. This facility modification should be done by the end of the fiscal year. We anticipate producing fuel with an enrichment slightly less than 20% We anticipate powder being available for plate production shortly after the facility is completed. Atomics International is scheduled to conduct plate LEU verification work using fully enriched material in the June-July time period, at which time we will investigate what level of uranium loadings we can go to using the current process. It is anticipated that 55 volume percent uranium compound in our fuel form can be achieved

  6. Strength, corrosion resistance, and biocompatibility of ultrafine-grained Mg alloys after different modes of severe plastic deformation

    Science.gov (United States)

    Dobatkin, S. V.; Lukyanova, E. A.; Martynenko, N. S.; Anisimova, N. Yu; Kiselevskiy, M. V.; Gorshenkov, M. V.; Yurchenko, N. Yu; Raab, G. I.; Yusupov, V. S.; Birbilis, N.; Salishchev, G. A.; Estrin, Y. Z.

    2017-05-01

    The effect of severe plastic deformation on the structure, mechanical properties, corrosion resistance, and biocompatibility of the WE43 (Mg-Y-Nd-Zr) alloy earmarked for applications as bioresorbable material has been studied. The alloy was deformed by rotary swaging (RS), equal channel angular pressing (ECAP), and multiaxial deformation (MAD). The microstructure examination by transmission electron microscopy showed that all SPD modes lead to the formation of ultrafine-grained structure with a structural element size of 0.5-1 µm and the Mg12Nd phase particles 0.3 µm in size. The microstructure refinement by all three treatments resulted in strengthening of the alloy. ECAP and MAD also raised ductility to up to 12-17%, while RS increased the ultimate tensile strength to up to 415 MPa. The study of the corrosion properties showed that SPD does not affect the electrochemical corrosion of the alloy. Its biocompatibility in vitro was estimated after incubation of the samples with red blood cells (hemolysis study), white blood cells (cell viability assay), and mesenchymal stromal cells (cell proliferation analysis). The biodegradation rate in fetal bovine serum was also evaluated. ECAP and MAD were found to cause some deceleration of biodegradation by slowing down the gas formation in the biological fluid and, compared to MSC, to improve the biocompatibility of the WE43 alloy.

  7. The effect of the solute on the structure, selected mechanical properties, and biocompatibility of Ti–Zr system alloys for dental applications

    International Nuclear Information System (INIS)

    Correa, D.R.N.; Vicente, F.B.; Donato, T.A.G.; Arana-Chavez, V.E.; Buzalaf, M.A.R.; Grandini, C.R.

    2014-01-01

    New titanium alloys have been developed with the aim of utilizing materials with better properties for application as biomaterials, and Ti–Zr system alloys are among the more promising of these. In this paper, the influence of zirconium concentrations on the structure, microstructure, and selected mechanical properties of Ti–Zr alloys is analyzed. After melting and swaging, the samples were characterized through chemical analysis, density measurements, X-ray diffraction, optical microscopy, Vickers microhardness, and elasticity modulus. In-vitro cytotoxicity tests were performed on cultured osteogenic cells. The results showed the formation essentially of the α′ phase (with hcp structure) and microhardness values greater than cp-Ti. The elasticity modulus of the alloys was sensitive to the zirconium concentrations while remaining within the range of values of conventional titanium alloys. The alloys presented no cytotoxic effects on osteoblastic cells in the studied conditions. - Highlights: • Ti–Zr alloys for biomedical applications were developed. • Only α′ phase was observed. • Influence of zirconium concentrations on the properties of Ti–Zr alloys was analyzed. • No cytotoxic effects were observed

  8. Cu-Nb3Sn superconducting wires prepared by ''Copper Liquid Phase Sintering method'' using the Nb-H

    International Nuclear Information System (INIS)

    Resende, A.T. de.

    1985-01-01

    Cu-30% Nb in weighting were prepared by the method of Copper sintering liquid phase the method was improved by substitution of Nb power by Nb-H powder, obtaining a high density material with good mechanical properties, which was reduced to fine. Wire, Without heat treatment. The Cu-Nb 3 Sn wires were obtained by external diffusion process depositing tin in the Cu-30%Nb wires, and by internal diffusion process using the Sn-8.5% Cu in weighting, which was reduced to rods of 3.5 mm. These Cu-30%Nb rods were enclosed in copper tubes and deformed mechanically by rotary swaging and drawing. During the drawing step some wires were fractured, that were analysed and correlated with the microstructure of the Sn-8.5 Wt% Cu alloy. External and internal diffusion samples; after a fast thermal treatment for Sn diffusion, were submited to the temperature of 700 0 C to provide the reaction between Sn and Nb, leading to the Nb 3 Sn phase. Samples with several reaction times, and its influence on T c and J c critical parameters and normal resistivity were prepared and analysed. (author) [pt

  9. The Inter-Agency programme on marine pollution

    International Nuclear Information System (INIS)

    Carvalho, F.P.

    1998-01-01

    The Global Programme of Action (GPA) for the Protection of the Marine Environment from Land-based Activities - as well as a number of international conventions (e.g., United Nations Convention on the Law of the Sea, the Oslo and Paris Conventions) and regional agreements - are addressing the needs, The GPA sets the obligations for, and aims at assisting the States to undertake, the monitoring of contaminants in the marine environment and to control and abate pollution sources. Included among the contaminants of major concern are persistent organic pollutants (e.g., pesticides and PCBs), heavy metals, petroleum hydrocarbons, radioactive substances, nutrients, swage, and litter. Effective surveillance of contaminants of the marine environment and control of pollution depend upon a number of factors, including appropriate institutional capacity in the countries. In recent years, many countries displayed increased attention to environmental issues and, gradually, infrastructures were developed and environmental protection regulations were put into place. This article reviews the global framework for assisting countries to upgrade their capabilities for analysing data related to the marine environment, and particularly focuses on services being provided by the IAEA's Marine Environment Laboratory (MEL) in Monaco

  10. Heater Validation for the NEXT-C Hollow Cathodes

    Science.gov (United States)

    Verhey, Timothy R.; Soulas, George C.; Mackey, Jonathan A.

    2018-01-01

    Swaged cathode heaters whose design was successfully demonstrated under a prior flight project are to be provided by the NASA Glenn Research Center for the NEXT-C ion thruster being fabricated by Aerojet Rocketdyne. Extensive requalification activities were performed to validate process controls that had to be re-established or revised because systemic changes prevented reuse of the past approaches. A development batch of heaters was successfully fabricated based on the new process controls. Acceptance and cyclic life testing of multiple discharge and neutralizer sized heaters extracted from the development batch was initiated in August, 2016, with the last heater completing testing in April, 2017. Cyclic life testing results substantially exceeded the NEXT-C thruster requirement as well as all past experience for GRC-fabricated units. The heaters demonstrated ultimate cyclic life capability of 19050 to 33500 cycles. A qualification batch of heaters is now being fabricated using the finalized process controls. A set of six heaters will be acceptance and cyclic tested to verify conformance to the behavior observed with the development heaters. The heaters for flight use will be then be provided to the contractor from the remainder of the qualification batch. This paper summarizes the fabrication process control activities and the acceptance and life testing of the development heater units.

  11. Effects of Oil Shocks on the Unemployment: GVAR Approach

    Directory of Open Access Journals (Sweden)

    Malek KhojastehNeghad

    2017-09-01

    Full Text Available Oil is not only one of the most significant and useful consumer goods but also is a remarkable material in energy production all around the world which has a lot of price fluctuation. oil shocks consider as a principal factor of many financial crises and have various effects on economy of countries. Hence, the assessment of price fluctuations on macroeconomic variables such as unemployment seems important. This paper survey the oil price inconstancy on unemployment in 31countries during the period from the second quarter of 1985 to the fourth quarter of 2009 through Global Vector Auto-Regression model. Results demonstrate except of the rest of W. Europe, there is a positive relationship between oil prices oscillation and unemployment. It should be noted in many area the feedback along with the lag that depends on the ratio of oil cost in national income, reliance level to imported oil, end-users ability to reduce their usage and substitute other sources, gas consumption quantity in economy, effect of higher prices on other energy sources, monetary policies adopt when face with oil price swaging and capability of goverments to apply the vary policies.

  12. Surface modification of Ti-30Ta alloy by electrospun PCL deposition

    Energy Technology Data Exchange (ETDEWEB)

    Wada, C.M.; Rangel, A.L.R.; Souza, M.A. de; Claro, A.P.R.A.; Rezende, M.C.R. [Universidade Estadual Paulista Julio de Mesquita Filho (UNESP), SP (Brazil); Almeida, R. dos S. [Universidade Estadual de Campinas (UNICAMP), SP (Brazil)

    2014-07-01

    Full text: Surface modifications techniques have been used for change the inert surface of the titanium alloys for better interaction. Ingots of the experimental alloy Ti30Ta were melted in an arc furnace and re-melted ten times at least. They were homogenized under vacuum at 1000 °C for 86. 4 ks to eliminate chemical segregation and cold-worked by swaging. Discs were immersed in aqueous NaOH solution for 24 h, dried at room temperature, immersed in HCl and dried at 40 °C in oven for 24 hours. Followed, PCL fibers were deposited on the Ti30Ta alloy discs surfaces by electrospinning. Plasma treatment was carried out for change PCL electrospun by using stainless steel plasma reactor. Samples were immersed in SBF 5x solution for apatite growth. Surfaces were evaluated by using SEM, X-rays diffraction and contact angle. Samples exhibited hydrophilic behavior after plasma treatment and SBF immersion. Results are very interesting for biomedical applications. (author)

  13. Obtention of copper-magnesium alloys wires used in electrical transmission lines; Obtencao de fios em ligas cobre-magnesio para utilizacao em linhas de transmissao de energia eletrica

    Energy Technology Data Exchange (ETDEWEB)

    Fernandes, Marcos Gonzales

    2010-07-01

    The aim of this work was to obtain copper wires in three different chemical compositions starting from electrolytic copper and magnesium. The mains steps were evaluated, starting from the melting of small eutectic cooper-magnesium specimens in an electric arc furnace, followed by further dilution of this buttons in a resistive furnace and casting it in a copper mould. The as cast billets were homogenized in a resistive furnace at 910 degree C for 2 h. The billets were mechanically cold worked by swaging and a final drawing step to attain a round shape and a reasonable surface quality. The cast ingots chemical analysis indicated that the processing route showed to be adequate, in laboratory scale, to obtain wires with cross sectional area of 4 mm2 and 10 m in length. The wires in both conditions - as cold worked and after a recovering heat treatment at 510 degree C for 1 h, were mechanically characterized by tensile testing and hardness. The wires had also the electric conductivity assessed in the recovered heat-treated state and the results were compared to the literature data. The obtained material showed to be adequate to be used as electric conductor. The yield strain and ultimate tensile strength were improved with the increasing amount of Mg in the alloy, 11 % and 24 %, respectively, while the electric conductivity decreased to 60 % IACS (International Annealed Copper Standard). (author)

  14. Biological and chemical evaluation of sewage water pollution in the Rietvlei nature reserve wetland area, South Africa

    Energy Technology Data Exchange (ETDEWEB)

    Oberholster, P.J. [CSIR Natural Resources and the Environment, P.O. Box 395, Pretoria 0001 (South Africa)], E-mail: anna.oberholster@up.ac.za; Botha, A.-M. [Department of Genetics, University of Pretoria, Hillcrest, Pretoria ZA002 (South Africa); Cloete, T.E. [Department of Microbiology and Plant Pathology, University of Pretoria, Hillcrest, Pretoria ZA002 (South Africa)

    2008-11-15

    Macroinvertebrate communities in Rietvlei nature reserve wetland area and their relationship with water quality were studied with the aim to evaluate their use as potential indicators of pollution. Sampling locations were selected to include outlets from swage effluent, agricultural and informal residential runoff. A large increase in nutrient concentrations was observed downstream from discharged treated sewage with an associated decrease in species richness. Bioassays performed included: Daphnia magna, Hydra attenuate, Lactuca sativa, Allium cepa and Pyxicephalus adspersus. The highest percentage of lethality response to a screen (100% concentration) of sampled wetland water by test specimens were observed at the point source input of the Hartbeespoort treated sewage plant. Data generated from the AUSRIVAS method and multitrophic level bioassays revealed the deterioration of the wetland possibly due to factors such as increasing urbanization, industrialization, agriculture runoff and rapid human settlement in the Hennops River catchment area and its principal tributaries. - Bioassays confirmed the degradation of a freshwater wetland system due to effluent from a variety of sources.

  15. Hydroforming of Tesla Cavities at Desy

    International Nuclear Information System (INIS)

    Singer, W.; Kaiser, H.; Singer, X.; Gonin, I.; Zhelezov, I.; Khabibullin, T.; Kneisel, P.; Saito, K.

    2000-01-01

    Since several years the development of seamless niobium cavity fabrication by hydro forming is being pursued at DESY. This technique offers the possibility of lower cost of fabrication and perhaps better rf performance of the cavities because of the elimination of electron-beam welds, which in the standard fabrication technique have sometimes lead to inferior cavity performance due to defects. Several single cell 1300 MHz cavities have been formed from high purity seamless niobium tubes, which are under computer control expanded with internal pressure while simultaneously being swaged axially. The seamless tubes have been made by either back extrusion and flow forming or by spinning or deep drawing. Standard surface treatment techniques such as high temperature post purification, buffered chemical polishing (BCP), electropolishing (EP) and high pressure ultra pure water rinsing (HPR) have been applied to these cavities. The cavities exhibited high Q - values of 2 x 10 10 at 2K and residual resistances as low as 3 n(Omega) after the removal of a surface layer of app. 100 (micro)m by BCP. Surprisingly, even at high gradients up to the maximum measured values of E acc ∼ 33 MV/m the Q-value did not decrease in the absence of field emission as often observed. After electropolishing of additional 100 (micro)m one of the cavities reached an accelerating gradient of E acc (ge) 42 MV/m

  16. Fiber optic micro sensor for the measurement of tendon forces.

    Science.gov (United States)

    Behrmann, Gregory P; Hidler, Joseph; Mirotznik, Mark S

    2012-10-03

    A fiber optic sensor developed for the measurement of tendon forces was designed, numerically modeled, fabricated, and experimentally evaluated. The sensor incorporated fiber Bragg gratings and micro-fabricated stainless steel housings. A fiber Bragg grating is an optical device that is spectrally sensitive to axial strain. Stainless steel housings were designed to convert radial forces applied to the housing into axial forces that could be sensed by the fiber Bragg grating. The metal housings were fabricated by several methods including laser micromachining, swaging, and hydroforming. Designs are presented that allow for simultaneous temperature and force measurements as well as for simultaneous resolution of multi-axis forces.The sensor was experimentally evaluated by hydrostatic loading and in vitro testing. A commercial hydraulic burst tester was used to provide uniform pressures on the sensor in order to establish the linearity, repeatability, and accuracy characteristics of the sensor. The in vitro experiments were performed in excised tendon and in a dynamic gait simulator to simulate biological conditions. In both experimental conditions, the sensor was found to be a sensitive and reliable method for acquiring minimally invasive measurements of soft tissue forces. Our results suggest that this sensor will prove useful in a variety of biomechanical measurements.

  17. A study on the development of high-Tc superconducting wire

    International Nuclear Information System (INIS)

    Won, Dong Yeon; Lee, Hee Gyoun; Kim, Chan Joong

    1991-09-01

    High magnetization YBaCuO superconductor was prepared with additions of BaSnO 3 , SnO 2 and SiC by partial melt processing. Addition of BaSnO 3 increased the magnetic property of YBaCuO by flux pinning action of finely dispersed BaSnO 3 particles, while addition of SnO 2 decreased the magnetic property, because the size of particle was larger than that of BaSnO 3 . BiPbSrCaCuO superconducting tape of single filament was prepared by powder-in-tube method using silver as a shearth material. The fabrication techniques involves powder packing, swaging, drawing and cold rolling/pressing method. The final dimension of wire after drawing is 1.2mm diameter. The wire was pressed into a tape form with a thickness of 70micron and a width of 3mm. The obtained critical current density of the prepared tape was 2000A/cm 2 at 77K. (Author)

  18. Mechanical properties and microstructure of Ti-35.5Nb-5.7Ta beta alloy.

    Science.gov (United States)

    Bartakova, S; Prachar, P; Dvorak, I; Hruby, V; Vanek, J; Pospichal, M; Svoboda, E; Martikan, A; Konecna, H; Sedlak, I

    2015-01-01

    Titanium and titanium alloys represent generally accepted metallic biomaterials for clinical dentistry and dental implantology. In this paper, we present a Ti-35.5Nb-5.7Ta alloy with a special respect to its microstructure and mechanical characteristics, such as Young modulus of elasticity. Three thermal treatments differing in temperature and time of annealing were used during the Ti-35.5Nb-5.7Ta processing in order to evaluate the effects of ageing, melting annealing, and annealing on mechanical characteristics and microstructure. Using microscopy, the alloy was analyzed and the differences in shares of beta phase grains, alpha particles and precipitates evaluated. The three thermal treatments were evaluated also from technological point of view. The following thermal treatment was found optimal for the Ti-35.5Nb-5.7Ta alloy: melting annealing at 800 °C for 0.5 hour followed by a cold swaging with a 52-79 % deformation, and final hardening at 500 °C for 2 hours in water(Tab. 2, Fig. 3, Ref. 24).

  19. Biological and chemical evaluation of sewage water pollution in the Rietvlei nature reserve wetland area, South Africa

    International Nuclear Information System (INIS)

    Oberholster, P.J.; Botha, A.-M.; Cloete, T.E.

    2008-01-01

    Macroinvertebrate communities in Rietvlei nature reserve wetland area and their relationship with water quality were studied with the aim to evaluate their use as potential indicators of pollution. Sampling locations were selected to include outlets from swage effluent, agricultural and informal residential runoff. A large increase in nutrient concentrations was observed downstream from discharged treated sewage with an associated decrease in species richness. Bioassays performed included: Daphnia magna, Hydra attenuate, Lactuca sativa, Allium cepa and Pyxicephalus adspersus. The highest percentage of lethality response to a screen (100% concentration) of sampled wetland water by test specimens were observed at the point source input of the Hartbeespoort treated sewage plant. Data generated from the AUSRIVAS method and multitrophic level bioassays revealed the deterioration of the wetland possibly due to factors such as increasing urbanization, industrialization, agriculture runoff and rapid human settlement in the Hennops River catchment area and its principal tributaries. - Bioassays confirmed the degradation of a freshwater wetland system due to effluent from a variety of sources

  20. Study of a design criterion for 316L irradiated represented by a strain hardened material; Etude d'un critere de dimensionnement d'un acier 316L irradie represente par un materiau ecroui

    Energy Technology Data Exchange (ETDEWEB)

    Gouin, H

    1999-07-01

    The aim of this study is to analyse the consequence of radiation on different structure submitted to imposed displacement loading and for damages due to plastic instability or rupture. The main consequence of radiation is a material hardening with a ductility decrease. This effect is similar to initial mechanical hardening: the mechanical properties (determined on smooth tensile specimen) evolve in the same way while irradiation or mechanical hardening increase. So in this study, radiation hardening is simulated by mechanical hardening (swaging). Tests were carried out for which two damages were considered: plastic instability and rupture. These two damages were studied with initial mechanical hardening (5 tested hammering rate 0, 15, 25, 35 and 45% on 316L stainless steel). Likewise two types of loading were studied: tensile or bending loading on specimens with or without geometrical singularities (notches). From tensile tests, two deformation criteria are proposed for prevention against the two quoted damages. Numerical study is carried out allowing to confirm hypothesis made at the time of the tensile test result interpretation and to validate the rupture criterion by applying on bending test. (author)

  1. Study of a design criterion for 316L irradiated represented by a strain hardened material

    International Nuclear Information System (INIS)

    Gouin, H.

    1999-01-01

    The aim of this study is to analyse the consequence of radiation on different structure submitted to imposed displacement loading and for damages due to plastic instability or rupture. The main consequence of radiation is a material hardening with a ductility decrease. This effect is similar to initial mechanical hardening: the mechanical properties (determined on smooth tensile specimen) evolve in the same way while irradiation or mechanical hardening increase. So in this study, radiation hardening is simulated by mechanical hardening (swaging). Tests were carried out for which two damages were considered: plastic instability and rupture. These two damages were studied with initial mechanical hardening (5 tested hammering rate 0, 15, 25, 35 and 45% on 316L stainless steel). Likewise two types of loading were studied: tensile or bending loading on specimens with or without geometrical singularities (notches). From tensile tests, two deformation criteria are proposed for prevention against the two quoted damages. Numerical study is carried out allowing to confirm hypothesis made at the time of the tensile test result interpretation and to validate the rupture criterion by applying on bending test. (author)

  2. The effect of annealing temperature on the properties of powder metallurgy processed Ti-35Nb-2Zr-0.5O alloy.

    Science.gov (United States)

    Málek, Jaroslav; Hnilica, František; Veselý, Jaroslav; Smola, Bohumil; Medlín, Rostislav

    2017-11-01

    Ti-35Nb-2Zr-0.5O (wt%) alloy was prepared via a powder metallurgy process (cold isostatic pressing of blended elemental powders and subsequent sintering) with the primary aim of using it as a material for bio-applications. Sintered specimens were swaged and subsequently the influence of annealing temperature on the mechanical and structural properties was studied. Specimens were annealed at 800, 850, 900, 950, and 1000°C for 0.5h and water quenched. Significant changes in microstructure (i.e. precipitate dissolution or grain coarsening) were observed in relation to increasing annealing temperature. In correlation with those changes, the mechanical properties were also studied. The ultimate tensile strength increased from 925MPa (specimen annealed at 800°C) to 990MPa (900°C). Also the elongation increased from ~ 13% (800°C) to more than 20% (900, 950, and 1000°C). Copyright © 2017 Elsevier Ltd. All rights reserved.

  3. Fiber optic micro sensor for the measurement of tendon forces

    Directory of Open Access Journals (Sweden)

    Behrmann Gregory P

    2012-10-01

    Full Text Available Abstract A fiber optic sensor developed for the measurement of tendon forces was designed, numerically modeled, fabricated, and experimentally evaluated. The sensor incorporated fiber Bragg gratings and micro-fabricated stainless steel housings. A fiber Bragg grating is an optical device that is spectrally sensitive to axial strain. Stainless steel housings were designed to convert radial forces applied to the housing into axial forces that could be sensed by the fiber Bragg grating. The metal housings were fabricated by several methods including laser micromachining, swaging, and hydroforming. Designs are presented that allow for simultaneous temperature and force measurements as well as for simultaneous resolution of multi-axis forces. The sensor was experimentally evaluated by hydrostatic loading and in vitro testing. A commercial hydraulic burst tester was used to provide uniform pressures on the sensor in order to establish the linearity, repeatability, and accuracy characteristics of the sensor. The in vitro experiments were performed in excised tendon and in a dynamic gait simulator to simulate biological conditions. In both experimental conditions, the sensor was found to be a sensitive and reliable method for acquiring minimally invasive measurements of soft tissue forces. Our results suggest that this sensor will prove useful in a variety of biomechanical measurements.

  4. Innovative approaches in the manufacture of zirconium alloy components for PHWRs

    International Nuclear Information System (INIS)

    Rao, M.N.; Srivastava, R.K.

    2005-01-01

    Selection of an appropriate route for the fabrication of Zirconium alloy fuel components has a direct bearing on the quality of finished product. Many sophisticated and intricate processes such as vacuum arc melting, extrusion, hot rolling and cold working processes - swaging, drawing and sheet rolling are employed. Many advances were made in eddy current and ultrasonic evaluation to meet the stringent quality control requirement and locate the micro flaws. Emphasis was laid on achieving high recoveries and manufacture the product at minimum cost. Several creative and innovative processes were adopted particularly in the fabrication of end caps and spacers. The spacers were produced through the wire route and subsequently parting them into tiny spacers, which is entirely different from the conventional route of fabricating the sheets followed by blanking and coining. This has improved the material recovery and the lead time has been reduced substantially. The end caps used for the closure of clad tubes have to meet the most stringent quality requirements to avoid micro-flaws. The manufacturing processes adopted have direct influence on the integrity of the finished product. Special defect standards were developed to identify and eliminate micro-flaws and thereby ensure consistent and repetitive quality product. The paper brings out the above innovative approaches made in fabrication and quality control techniques in the manufacture of fuel components for PHWR fuel bundles. (author)

  5. Obtention of copper-magnesium alloys wires used in electrical transmission lines

    International Nuclear Information System (INIS)

    Fernandes, Marcos Gonzales

    2010-01-01

    The aim of this work was to obtain copper wires in three different chemical compositions starting from electrolytic copper and magnesium. The mains steps were evaluated, starting from the melting of small eutectic cooper-magnesium specimens in an electric arc furnace, followed by further dilution of this buttons in a resistive furnace and casting it in a copper mould. The as cast billets were homogenized in a resistive furnace at 910 degree C for 2 h. The billets were mechanically cold worked by swaging and a final drawing step to attain a round shape and a reasonable surface quality. The cast ingots chemical analysis indicated that the processing route showed to be adequate, in laboratory scale, to obtain wires with cross sectional area of 4 mm2 and 10 m in length. The wires in both conditions - as cold worked and after a recovering heat treatment at 510 degree C for 1 h, were mechanically characterized by tensile testing and hardness. The wires had also the electric conductivity assessed in the recovered heat-treated state and the results were compared to the literature data. The obtained material showed to be adequate to be used as electric conductor. The yield strain and ultimate tensile strength were improved with the increasing amount of Mg in the alloy, 11 % and 24 %, respectively, while the electric conductivity decreased to 60 % IACS (International Annealed Copper Standard). (author)

  6. A novel method for shape analysis: deformation of bubbles during wire drawing in doped tungsten

    International Nuclear Information System (INIS)

    Harmat, P.; Bartha, L.; Grosz, T.; Rosta, L.

    2001-01-01

    A novel technique has been developed for monitoring shape and size of microscopic pores, bubbles, second phase particles in deformed PM materials. The anisotropic small angle neutron scattering (ASANS) measurement provides direct visualization of the shape of second phase objects after rolling, swaging, wire drawing. Also in case of mixture of different objects e. g. uniformly elongated bubbles and spherical ones they can be separated and their morphological parameters like relative number density, diameter, aspect ratio can be obtained from the quantitative analysis of ASANS data. Rods and wires from K-AI-Si doped tungsten containing residual porosity and K filled bubbles were studied from 6 mm to 0.2 mm in diameter. The increase of the average aspect ratio (∼1/d) was found to be much slower than expected from the usual theory (∼1/d 3 ). Instead of 'constant volume' assumption, the 'constant length' seems to be reliable. The ASANS investigation revealed also the occurrence of a small amount of spherical bubbles after several steps of wire drawing. (author)

  7. Materials considerations in accelerator targets

    International Nuclear Information System (INIS)

    Peacock, H.B. Jr.; Iyer, N.C.; Louthan, M.R. Jr.

    1994-01-01

    Future nuclear materials production and/or the burn-up of long lived radioisotopes may be accomplished through the capture of spallation produced neutrons in accelerators. Aluminum clad-lead and/or lead alloys has been proposed as a spallation target. Aluminum was the cladding choice because of the low neutron absorption cross section, fast radioactivity decay, high thermal conductivity, and excellent fabricability. Metallic lead and lead oxide powders were considered for the target core with the fabrication options being casting or powder metallurgy (PM). Scoping tests to evaluate gravity casting, squeeze casting, and casting and swaging processes showed that, based on fabricability and heat transfer considerations, squeeze casting was the preferred option for manufacture of targets with initial core cladding contact. Thousands of aluminum clad aluminum-lithium alloy core targets and control rods for tritium production have been fabricated by coextrusion processes and successfully irradiated in the SRS reactors. Tritium retention in, and release from the coextruded product was modeled from experimental and operational data. Newly produced tritium atoms were trapped by lithium atoms to form a lithium tritide. The effective tritium pressure required for trap or tritide stability was the equilibrium decomposition pressure of tritium over a lithium tritide-aluminum mixture. The temperature dependence of tritium release was determined by the permeability of the cladding to tritium and the local equilibrium at the trap sites. The model can be used to calculate tritium release from aluminum clad, aluminum-lithium alloy targets during postulated accelerator operational and accident conditions. This paper describes the manufacturing technologies evaluated and presents the model for tritium retention in aluminum clad, aluminum-lithium alloy tritium production targets

  8. Small punch test: stamping test on small specimen; Small punch test: essai d`emboutissage sur petits echantillons

    Energy Technology Data Exchange (ETDEWEB)

    Renaud, D. [Service Reacteurs Nucleaires et Echangeurs, Departement Etude des Materiaux, Direction des Etudes et Recherches, Electricite de France (EDF), 92 - Clamart (France)

    1996-12-31

    In nuclear or fossil-fired power plants, service conditions may induce an increase of the ductile-brittle transition temperature of the used ferritic steels. In order to warrant a good running of the plants, it can be necessary to estimate the order of magnitude of this phenomenon. It is difficult to take Charpy size sampling off the concerned components. The size of such a sampling would indeed need important repairs that can be critical in terms of costs or component integrity. That is why several foreign laboratories propose to use the `punch test`, to estimate the transition temperature of ferritic steels of in-service components. It is a swaging test of thin plates, less than one millimeter thick. Such thin plates can be removed from components without requiring any repair. We have also developed a punch test to confirm its capabilities. A first application consisted of steels from drums aged during service in fossil-fired power plants. Main conclusions of this work are listed below: 1) the punch test can determine a transition curve similar to the resilience curve. In the same way, transition results from a change in the rupture mechanism: cleavage below the transition, ductile rupture above; 2) punch test transition curves are strongly shifted to low temperature compared to resilience curve; 3) for the 15 MDV 4-05 steel used for the drums of fossil-fired power plants, punch test transition temperature (DBTT SP) and resilience transition temperature are correlated. From this relation and the punch test, it should be possible to estimate the resilience transition temperature near the external surface of running drum (bulk resilience transition temperature is about 20 deg. higher than that of external surface). To apply this method on-site, still remains to decide the sampling procedure for these thin plates to be taken from external surface of components (thickness, tools,...). (author) 3 refs., 19 figs., 7 tabs.

  9. Study on the overview on food borne bacteria in food with animal origin in Iran; Part three: seafood

    Directory of Open Access Journals (Sweden)

    S.S Shekarforoush

    2013-02-01

    Full Text Available The current retrospective study was focused on the contamination of seafood in Iran during the years 1999 to 2012. The isolates were Clostridium botulinum, Clostridium perferingense, Escherichia coli, Listeria monocytogenes, Salmonella, Shigella, Staphylococcus aureus and Vibrio parahemolyticus. C. botulinum type E was the most prevalent type of bacteria in the fisheries products, responsible for the most cases of botulinal food poisoning. The presence of coliforms and E. coli in the seafood was due to environmental pollution. Additionally, in the processed food, the contamination of potable water and poor handling of the products are the main sources. L. monocytogenes was isolated from fresh, frozen and processed food. The microorganism is able to grow in the refrigeration condition and multiply in the processed food. The temperature of cold smoking (20-30 ºC cannot stop growing of Listeria. High prevalence of Salmonella in water and fisheries product was mainly because of the low environmental sanitation and various geographical conditions. However, Compost fertilizer and flowing of the swages through the farms were considered as the major source of contamination. S. aureus is not a typical microorganism of the fisheries farms but may contaminate them during the processing or in-appropriate handling of the products. V. Parahemolyticus is a normal habitant organism of the pelagic area. The organism usually find in the warm water and presents in the tropical conditions. Different species of Vibrio may contaminate the salty water in the warm seasons and so contaminate the aquatics farms in these areas. In general, the prevalence of vibriosis was associated with the consumption of semi-cooked food stuff and/or the secondary contamination of the processed ones.

  10. Characteristics and treatability of oil-bearing wastes from aluminum alloy machining operations.

    Science.gov (United States)

    Chen, Luke; Hsieh, Chueh-Chen; Wetherbee, John; Yang, Chen-Lu

    2008-04-15

    Enomoto Industry Co., exclusively uses water-based cutting fluids in its aluminum alloy machining operations. Since the cost of disposal can be much greater than the cost of purchase, the treatability of spent cutting fluids is becoming a major criterion for cutting fluid selection. Samples were collected from the machining lines at Enomoto's facility to determine their characteristics and evaluate their treatability with centrifugation, chemical coagulation and electrochemical coagulation. As expected, oil and grease (O&G) and total suspended solids (TSS) are the main reasons that spent cutting fluids are prohibited from being discharged into local swage systems. The average O&G found in the spent cutting fluids is 87,354 mg/L with TSS of more than 70,000 mg/L. Both O&G and TSS are the major contributors to the high turbidity of these waste effluents. A centrifuge with a relative centrifugal force of 1318 x g, was able to reduce 60% of the turbidity. By adding the coagulant aluminum chloride, the oil-water emulsion was destabilized, and the turbidity was reduced from 3249 Formazin Attenuation Units (FAU) to around 314 FAU. With freshly generated aluminum ions in the spent cutting fluid, the electrochemical process destabilized the oil-water emulsion system. The coalesced oil droplets were adsorbed onto the highly dispersed aluminum coagulant. The oil-rich sludge that was generated in the operation was then floated to the surface, forming a blanket that was removed by skimming. The electrochemical treatment was able to reduce the turbidity to less than 14 FAU, which is the detection limit of the Hach DR/4000 UV-vis spectrophotometer.

  11. Materials considerations in accelerator targets

    International Nuclear Information System (INIS)

    Peacock, H. B. Jr.; Iyer, N. C.; Louthan, M. R. Jr.

    1995-01-01

    Future nuclear materials production and/or the burn-up of long lived radioisotopes may be accomplished through the capture of spallation produced neutrons in accelerators. Aluminum clad-lead and/or lead alloys has been proposed as a spallation target. Aluminum was the cladding choice because of the low neutron absorption cross section, fast radioactivity decay, high thermal conductivity, and excellent fabricability. Metallic lead and lead oxide powders were considered for the target core with the fabrication options being casting or powder metallurgy (PM). Scoping tests to evaluate gravity casting, squeeze casting, and casting and swaging processes showed that, based on fabricability and heat transfer considerations, squeeze casting was the preferred option for manufacture of targets with initial core cladding contact. Thousands of aluminum clad aluminum-lithium alloy core targets and control rods for tritium production have been fabricated by coextrusion processes and successfully irradiated in the SRS reactors. Tritium retention in, and release from, the coextruded product was modeled from experimental and operational data. The model assumed that tritium atoms, formed by the 6Li(n,a)3He reaction, were produced in solid solution in the Al-Li alloy. Because of the low solubility of hydrogen isotopes in aluminum alloys, the irradiated Al-Li rapidly became supersaturated in tritium. Newly produced tritium atoms were trapped by lithium atoms to form a lithium tritide. The effective tritium pressure required for trap or tritide stability was the equilibrium decomposition pressure of tritium over a lithium tritide-aluminum mixture. The temperature dependence of tritium release was determined by the permeability of the cladding to tritium and the local equilibrium at the trap sites. The model can be used to calculate tritium release from aluminum clad, aluminum-lithium alloy targets during postulated accelerator operational and accident conditions. This paper describes

  12. Wideband filter radiometers for blackbody temperature measurements

    Science.gov (United States)

    Boivin, L. P.; Bamber, C.; Gaertner, A. A.; Gerson, R. K.; Woods, D. J.; Woolliams, E. R.

    2010-10-01

    The use of high-temperature blackbody (HTBB) radiators to realize primary spectral irradiance scales requires that the operating temperature of the HTBB be accurately determined. We have developed five filter radiometers (FRs) to measure the temperature of the National Research Council of Canada's HTBB. The FRs are designed to minimize sensitivity to ambient temperature fluctuations. They incorporate air-spaced colored glass filters and a Si photodiode detector that are housed in a cell whose temperature is controlled to ±0.1°C by means of annular thermoelectric elements at the front and rear of the cell. These wideband filter radiometers operate in four different wavelength bands. The spectral responsivity measurements were performed in an underfill geometry for a power-mode calibration that is traceable to NRC's cryogenic radiometer. The spectral temperature sensitivity of each of these FRs has been measured. The apertures for these FRs were cold-formed by swaging machine-cut apertures onto precision dowel pins. A description of the filter radiometer design, fabrication and testing, together with a detailed uncertainty analysis, is presented. We derive the equations that relate the spectral irradiance measured by the FRs to the spectral radiance and temperature of the HTBB, and deal specifically with the change of index of refraction over the path of the radiation from the interior of the HTBB to the FRs. We believe these equations are more accurate than recently published derivations. Our measurements of the operating temperature of our HTBB working at temperatures near 2500 K, 2700 K and 2900 K, together with measurements using a pyrometer, show agreement between the five filter radiometers and with the pyrometer to within the estimated uncertainties.

  13. [Studies on Au-Ag-Pd-Cu alloys. (Part 2) Some properties on alloys containing 30 wt% Au (author's transl)].

    Science.gov (United States)

    Okazaki, K

    1980-04-01

    In the previous paper, the author reported 30 wt% Au was more favourable content in Au-Ag-Pd-Cu quaternary dental alloys. In this paper, the experiment was carried out to find suitable Pd and Cu content in 30 wt% Au-Ag-Pd-Cu alloy. Pd and Cu content was changed from 5 wt% to 25 wt% and from 10 wt% to 20 wt% respectively. Ag content was balanced, and no other metals was added. Range of solidification temperature, tensile strength, elongation, hardness, corrosion resistivity and castability were tested. Results were as follows. 1) In these alloys, liquidus points were in the range of 880 degree C approximately 140 degree C, but in the majority of alloys, liquidus points were under 1100 degree C. Range of solidification temperature was more narrow in 20 wt% Cu than other Cu content. 2) The tensile strength and elongation of swaged specimens increased as Pd content increased, but in case of cast specimens, mechanical properties were the highest at 15 approximately 20 wt% Pd. The Vicker's hardness was in the range of 116 to 235. 3) The corrosion test in 0.1% Na2S solution indicated that the corrosion resistance was increased with Pd content and alloys contained more than 20 wt% Pd showed good resistance to corrosion. 4) The castability was affected by the Pd content and much decreased between 15 wt% Pd and 20 wt% Pd, but the castability of these alloys is twice as good as the alloys on the market. From these results, it seemed that the alloys containing 15 approximately 20 wt% Pd and 15 approximately 25 wt% Cu were more favourable composition to 30 wt% Au-Ag-Pd-Cu alloys.

  14. Processing and alloying of tungsten heavy alloys

    International Nuclear Information System (INIS)

    Bose, A.

    1993-01-01

    Tungsten heavy alloys are two-phase metal matrix composites with a unique combination of density, strength, and ductility. They are processed by liquid-phase sintering of mixed elemental powders. The final microstructure consists of a contiguous network of nearly pure tungsten grains embedded in a matrix of a ductile W-Ni-Fe alloy. Due to the unique property combination of the material, they are used extensively as kinetic energy penetrators, radiation shields. counterbalances, and a number of other applications in the defense industry. The properties of these alloys are extremely sensitive to the processing conditions. Porosity levels as low as 1% can drastically degrade the properties of these alloys. During processing, care must be taken to reduce or prevent incomplete densification, hydrogen embrittlement, impurity segregation to the grain boundaries, solidification shrinkage induced porosity, and in situ formation of pores due to the sintering atmosphere. This paper will discuss some of the key processing issues for obtaining tungsten heavy alloys with good properties. High strength tungsten heavy alloys are usually fabricated by swaging and aging the conventional as-sintered material. The influence of this on the shear localization tendency of a W-Ni-Co alloy will also be demonstrated. Recent developments have shown that the addition of certain refractory metals partially replacing tungsten can significantly improve the strength of the conventional heavy alloys. This development becomes significant due to the recent interest in near net shaping techniques such as powder injection moldings. The role of suitable alloying additions to the classic W-Ni-Fe based heavy alloys and their processing techniques will also be discussed in this paper

  15. Closeout of JOYO-1 Specimen Fabrication Efforts

    International Nuclear Information System (INIS)

    ME Petrichek; JL Bump; RF Luther

    2005-01-01

    Fabrication was well under way for the JOYO biaxial creep and tensile specimens when the NR Space program was canceled. Tubes of FS-85, ASTAR-811C, and T-111 for biaxial creep specimens had been drawn at True Tube (Paso Robles, CA), while tubes of Mo-47.5 Re were being drawn at Rhenium Alloys (Cleveland, OH). The Mo-47.5 Re tubes are now approximately 95% complete. Their fabrication and the quantities produced will be documented at a later date. End cap material for FS-85, ASTAR-811C, and T-111 had been swaged at Pittsburgh Materials Technology, Inc. (PMTI) (Large, PA) and machined at Vangura (Clairton, PA). Cutting of tubes, pickling, annealing, and laser engraving were in process at PMTI. Several biaxial creep specimen sets of FS-85, ASTAR-811C, and T-111 had already been sent to Pacific Northwest National Laboratory (PNNL) for weld development. In addition, tensile specimens of FS-85, ASTAR-811C, T-111, and Mo-47.5 Re had been machined at Kin-Tech (North Huntington, PA). Actual machining of the other specimen types had not been initiated. Flowcharts 1-3 detail the major processing steps each piece of material has experienced. A more detailed description of processing will be provided in a separate document [B-MT(SRME)-51]. Table 1 lists the in-process materials and finished specimens. Also included are current metallurgical condition of these materials and specimens. The available chemical analyses for these alloys at various points in the process are provided in Table 2

  16. Al-Ca and Al-Fe metal-metal composite strength, conductivity, and microstructure relationships

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyong June [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    Deformation processed metal-metal composites (DMMC’s) are composites formed by mechanical working (i.e., rolling, swaging, or wire drawing) of two-phase, ductile metal mixtures. Since both the matrix and reinforcing phase are ductile metals, the composites can be heavily deformed to reduce the thickness and spacing of the two phases. Recent studies have shown that heavily drawn DMMCs can achieve anomalously high strength and outstanding combinations of strength and conductivity. In this study, Al-Fe wire composite with 0.07, 0.1, and 0.2 volume fractions of Fe filaments and Al-Ca wire composite with 0.03, 0.06, and 0.09 volume fractions of Ca filaments were produced in situ, and their mechanical properties were measured as a function of deformation true strain. The Al-Fe composites displayed limited deformation of the Fe phase even at high true strains, resulting in little strengthening effect in those composites. Al-9vol%Ca wire was deformed to a deformation true strain of 13.76. The resulting Ca second-phase filaments were deformed to thicknesses on the order of one micrometer. The ultimate tensile strength increased exponentially with increasing deformation true strain, reaching a value of 197 MPa at a true strain of 13.76. This value is 2.5 times higher than the value predicted by the rule of mixtures. A quantitative relationship between UTS and deformation true strain was determined. X-ray diffraction data on transformation of Al + Ca microstructures to Al + various Al-Ca intermetallic compounds were obtained at the Advanced Photon Source at Argonne National Laboratory. Electrical conductivity was measured over a range of true strains and post-deformation heat treatment schedules.

  17. Validation of structural design of JHR fuel element

    International Nuclear Information System (INIS)

    Brisson, S.; Miras, G.; Le Bourdonnec, L.; Lemoine, P.; Anselmet, M.C.; Marelle, V.

    2010-01-01

    The validation of the structural design of the Jules Horowitz Reactor fuel element was made by the Finite Element Method, starting from the Computer Aided Design. The JHR fuel element is a cylindrical assembly of three sectors composed of eight rolled fuel plates. A roll-swaging process is used to join the fuel plates to three aluminium stiffeners. The hydraulic gap between each plate is 1.95 mm. The JHR fuel assembly is fastened at both ends to the upper and lower endfittings by riveting. The main stresses are essentially thermal loads, imposed on the fuel zone of the plates. These thermal loads result from the nuclear heat flux (W/cm 2 ). The mechanical loads are mainly hydraulic thrust forces. The average coolant velocity is 15 m/s. Seismic effects are also studied. The fuel assembly is entirely modelled by thin shells. The model takes into account asymmetric thermal loads which often appear in Research Reactors. The mechanics of the fuel plates vary in function of the burn up. These mechanical properties are derived from the data sets used in the MAIA code, and the validity of the structure is demonstrable at throughout the life of the fuel. Results concerning displacement are compared to functional criteria, while results concerning stress are compared to RCC-MX criteria. The results of this analysis show that the mechanical and geometrical integrity of the JHR fuel elements is respected for Operating Categories 1 and 2. This paper presents the methodology of this demonstration for the results obtained. (author)

  18. Development of metallic fuels for fast reactors

    International Nuclear Information System (INIS)

    Singh, R.P.

    2011-01-01

    A very rapid growth rate of 100-fold increase in the next 50 years has been targeted for nuclear energy in India for which metallic fuel will be introduced in FBRs after 2020. Many innovative and challenging fuel design concepts for metal fuels are under consideration, which require extensive research and development work to generate database for the designers. The designs under active considerations are one in which the fuel will either be sodium bonded ternary U-15Pu-6Zr alloy or mechanically/sodium bonded binary U-15Pu alloy with a Zr liner between the fuel and the clad. The decision on the choice of the fuel will be based on test fuel irradiations in FBTR, subsequent PIE results, modeling studies and closing the fuel cycle through pyrometallurgical route. The development of metallic fuel is being pursued jointly by BARC and IGCAR. While the mechanical bonding concept with Pu-U alloy as fuel is being pursued at BARC, sodium bonding concept is being developed at IGCAR. BARC has already established the fabrication route for the mechanical bonding of U-Zr alloy, through co-swaging route. The properties of the fuels are evaluated. The fabrication of U-Pu alloy fuel pins through this route is now under development. It is now proposed to carry out the irradiation of test fuel pins, fabricated through both the routes, in FBTR in order to select the route for further development. This will be followed by subassembly level irradiation in FBTR to obtain experience on large scale fabrication of metallic fuel and to establish its performance

  19. Application Of Lean Strategy To Redesign The Assembly Process Flow Of Glow Plug

    Directory of Open Access Journals (Sweden)

    Rahul Vylen

    2013-06-01

    Full Text Available Lean manufacturing is an applied methodology of scientific objective techniques which will improve the tasks in a process to be performed with a minimum of non-value-added activities. It is being increasingly adopted as a potential solution for many automotive manufacturing industries. This paper addresses the implementation of lean principles in an automotive component manufacturing company with a focus on current manufacturing practices and visual identification of non-value-added time, such as bottle necking, waiting time and material handling, etc. The typical operations involved in making the Glow Plug are caulking, tig welding, MgO filling & O-ring pressing, swaging, facing, thread rolling, inspection and assembly. The facing operation can be eliminated by stabilizing the variations generated during the MgO filling machine. The MgO filling activity contains various forms of non-value-added activities such as worn-out gripper, insufficient clamping tension, physical shaking of the WPC on the agitation unit instead of fine vibration, Jerky insertion of the WPC shank into the agitation locator. It was identified that approximately 15mm material was wasted per piece, though there is no value addition on the part. This project utilizes Lean tools such as “Six Sigma” and “Value Stream Mapping” procedures. Resolving and improving the above problems resulted in drastic increase in productivity by 87% from 82%, reduction in the rejections by 13% from 18%, reduction in the manufacturing lead time by 2.62 days/annum, reduction in the utilization of shop floor space by 6m2 and also the manufacturing cost by 1.16 million INR/ annum.

  20. Hydroforming of elliptical cavities

    Directory of Open Access Journals (Sweden)

    W. Singer

    2015-02-01

    Full Text Available Activities of the past several years in developing the technique of forming seamless (weldless cavity cells by hydroforming are summarized. An overview of the technique developed at DESY for the fabrication of single cells and multicells of the TESLA cavity shape is given and the major rf results are presented. The forming is performed by expanding a seamless tube with internal water pressure while simultaneously swaging it axially. Prior to the expansion the tube is necked at the iris area and at the ends. Tube radii and axial displacements are computer controlled during the forming process in accordance with results of finite element method simulations for necking and expansion using the experimentally obtained strain-stress relationship of tube material. In cooperation with industry different methods of niobium seamless tube production have been explored. The most appropriate and successful method is a combination of spinning or deep drawing with flow forming. Several single-cell niobium cavities of the 1.3 GHz TESLA shape were produced by hydroforming. They reached accelerating gradients E_{acc} up to 35  MV/m after buffered chemical polishing (BCP and up to 42  MV/m after electropolishing (EP. More recent work concentrated on fabrication and testing of multicell and nine-cell cavities. Several seamless two- and three-cell units were explored. Accelerating gradients E_{acc} of 30–35  MV/m were measured after BCP and E_{acc} up to 40  MV/m were reached after EP. Nine-cell niobium cavities combining three three-cell units were completed at the company E. Zanon. These cavities reached accelerating gradients of E_{acc}=30–35  MV/m. One cavity is successfully integrated in an XFEL cryomodule and is used in the operation of the FLASH linear accelerator at DESY. Additionally the fabrication of bimetallic single-cell and multicell NbCu cavities by hydroforming was successfully developed. Several NbCu clad single-cell and

  1. On the hardenability of Nb-modified metastable beta Ti-5553 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Campo, K.N.; Andrade, D.R.; Opini, V.C.; Mello, M.G.; Lopes, E.S.N.; Caram, R., E-mail: caram@fem.unicamp.br

    2016-05-15

    Among the commercially available titanium alloys, the metastable β Ti-5553 alloy (Ti–5Al–5V–5Mo–3Cr–0.5Fe wt.%) is an object of great interest because it is employed in aerospace structural applications, primarily in the replacement of steel components. One of the primary advantages of this alloy is its high hardenability, which allows it to retain the β phase at room temperature, even at low cooling rates, thereby allowing the thermoprocessing of thick parts. The aim of this investigation was to evaluate the effect of the replacement of V with Nb on the hardenability of Ti-5553. Based on the molybdenum equivalent criterion, the Nb-modified Ti-5553 alloy was designed to present 12 wt.% of Nb instead of 5 wt.% of V. Samples of both alloys were prepared by melting them in an arc furnace under an inert atmosphere, heat-treated at high temperatures for 12 h and plastic deformed using swage forging. Finally, these samples were solution heat-treated at temperatures above the β-transus followed by cooling at different rates using water quenching, furnace cooling and a modified Jominy end quench test. Characterization was performed by measuring Vickers hardness, X-ray diffraction, and light optical, scanning electron and transmission electron microscopy. The results obtained indicate that metastable β phase can be retained when the cooling rate is higher than 21 °C/s for both alloys. At lower cooling rates, α phase precipitation was observed, but it appeared to be less evident in the Nb-modified Ti-5553, suggesting that the replacement of V with Nb increased the hardenability of the alloy. - Highlights: • Hardenability of Ti alloys are assessed using a modified Jominy end quench test. • Ti-5553 and Nb-modified Ti-5553 are subjected to continuous cooling experiments. • β phase decomposition kinetics is reduced by replacing V with Nb in Ti-5553. • Nb-modified Ti-5553 features improved hardenability. • Replacement of V with Nb causes the

  2. Process improvements for enhanced productivity of PHWR garter springs

    International Nuclear Information System (INIS)

    Srinivasula Reddy, S.; Tonpe, Sunil; Saibaba, N.; Jayaraj, R.N.

    2009-01-01

    Full text: In Pressurised Heavy Water Reactors (PHWR), Garter springs are used as spacers between the coolant tube and calandria tube. Garter springs are made from Zirconium alloy containing 2.5 % Niobium and 0.5% copper. The springs are basically manufactured by coiling a wire of cross section 1.7 mm x 1.0 mm, which is produced by series of drawing and swaging operations using hot extruded rods of 19 mm diameter. The manufacturing process also involves heat treatment and chemical cleaning operations at appropriate stages. It is required to ensure that the life of springs against parameters like hydrogen pickup, residual stresses and low stiffness is improved at the manufacturing stage itself by improving manufacturing process. The impact of above problems on spring life and process improvements is briefly discussed. The critical factor affecting the garter spring performance in PHWR Reactor is mainly hydrogen. The life limiting factors for garter springs are the problems arising out of high total hydrogen content, which depends on the hydrogen pickup during reactor operation. This phenomenon can happen during the reactor operation, as springs are prone to pick-up hydrogen in the reactor environment. Hence acceptable hydrogen content for the springs is specified as 25 ppm (max.). Garter spring is susceptible to hydrogen pick-up during various production processes, which make material brittle and difficult for fabrication process such as wire drawing and coiling. By studying and optimizing the process parameters of spring manufacturing, the hydrogen pick-up of springs is brought down from 70 ppm to a level of 20 ppm. Garter springs are provided with a hook at each end to enable its assembly to coolant tube in the reactor. The hook portion is very critical in maintaining the integrity of the spring. It is desirable to have the hook portion relieved of all residual stresses. For this purpose manufacturing process has been modified and solutionising was introduced as

  3. Advances in the manufacture of clad tubes and components for PHWR fuel bundle

    International Nuclear Information System (INIS)

    Saibaba, N.; Jha, S.K.; Chandrasekha, B.; Tonpe, S.; Jayaraj, R.N.

    2010-01-01

    Fuel bundles for Pressurized Heavy Water Reactors (PHWRs) consists of Uranium di-oxide pellets encapsulated into thin wall Zircaloy clad tubes. Other components such as end caps, bearing pads and spacer pads are the integral elements of the fuel bundle. As the fuel assembly is subjected to severe operating conditions of high temperature and pressure in addition to continual irradiation exposure, all the components are manufactured conforming to stringent specifications with respect to chemical composition, mechanical & metallurgical properties and dimensional tolerances. The integrity of each component is ensured by NDE at different stages of manufacture. The manufacturing route for fuel tubes and components comprise of a combination of thermomechanical processing and each process step has marked effect on the final properties. The fuel tubes are manufactured by processing the extruded blanks in four stage cold pilgering with intermediate annealing and final stress relieving operation. The bar material is produced by hot extrusion followed by multi-pass swaging and intermediate annealing. Spacer pads and bearing pads are manufactured by blanking and coining of Zircaloy sheet which is made by a combination of hot and cold rolling operations. Due to the small size and stringent dimensional requirements of these appendages, selection of production route and optimization of process parameters are important. This paper discusses about various measures taken for improving the recoveries and mechanical and corrosion properties of the tube, sheet and bar materials being manufactured at Nuclear Fuel Complex, Hyderabad For the production of clad tubes, modifications at extrusion stage to reduce the wall thickness variation, introduction of ultrasonic testing of extruded blanks, optimization of cold working and heat treatment parameters at various stages of production etc. were done. The finished bar material is subjected to 100% Ultrasonic and eddy current testing to ensure

  4. Advances in the manufacture of clad tubes and components for PHWR fuel bundle

    Energy Technology Data Exchange (ETDEWEB)

    Saibaba, N.; Jha, S.K.; Chandrasekha, B.; Tonpe, S.; Jayaraj, R.N. [Nuclear Fuel Complex, Hyderabad (India)

    2010-07-01

    Fuel bundles for Pressurized Heavy Water Reactors (PHWRs) consists of Uranium di-oxide pellets encapsulated into thin wall Zircaloy clad tubes. Other components such as end caps, bearing pads and spacer pads are the integral elements of the fuel bundle. As the fuel assembly is subjected to severe operating conditions of high temperature and pressure in addition to continual irradiation exposure, all the components are manufactured conforming to stringent specifications with respect to chemical composition, mechanical & metallurgical properties and dimensional tolerances. The integrity of each component is ensured by NDE at different stages of manufacture. The manufacturing route for fuel tubes and components comprise of a combination of thermomechanical processing and each process step has marked effect on the final properties. The fuel tubes are manufactured by processing the extruded blanks in four stage cold pilgering with intermediate annealing and final stress relieving operation. The bar material is produced by hot extrusion followed by multi-pass swaging and intermediate annealing. Spacer pads and bearing pads are manufactured by blanking and coining of Zircaloy sheet which is made by a combination of hot and cold rolling operations. Due to the small size and stringent dimensional requirements of these appendages, selection of production route and optimization of process parameters are important. This paper discusses about various measures taken for improving the recoveries and mechanical and corrosion properties of the tube, sheet and bar materials being manufactured at Nuclear Fuel Complex, Hyderabad For the production of clad tubes, modifications at extrusion stage to reduce the wall thickness variation, introduction of ultrasonic testing of extruded blanks, optimization of cold working and heat treatment parameters at various stages of production etc. were done. The finished bar material is subjected to 100% Ultrasonic and eddy current testing to ensure

  5. Texture analysis of oxide dispersion strengthened (ODS) Fe alloys by X-ray and neutron diffraction

    Science.gov (United States)

    Béchade, J. L.; Mathon, M. H.; Branger, V.; Réglé, H.; Alamo, A.

    2002-07-01

    The ferritic ODS alloys studied were obtained by mechanical alloying. This strengthening method is very attractive, in particular for nuclear applications. In order to ensure the alloy a good compromise between mechanical resistance and ductility at high temperatures, it is necessary to control the microstructure and in particular the evolution during the recrystallization. First, a preliminary study, performed by X ray diffraction and optical microscopy, shows several grain growth mechanisms ; in particular, the “abnormal” grain growth mechanism which conducts to a large grain size [1], [2]. After annealing (3600s at 1470^{circ}C), the 30% cold-worked (swaging) alloys exhibit an heterogeneous microstructure with a large grains size ( 200 to 500 μm) in the heart and near the surface of the material when the intermediate zone is inhabited by small grains ( 1 μm). Fora higher cold-work level (60%), large size grains are only present in the periphery of the material. On account of the large grain size and strong heterogeneity of the microstructure, texture analysis using laboratory x-ray beam in not well adapted and so we have decided to use neutron beam. The neutron diffraction texture analysis has been performed at the Laboratoire Léon Brillouin on the 6T1 diffractometer on 2 different rods of the alloy (corresponding to the reduction ratios of 30% and 60%). Specific samples have been machined to characterise separately the zones with a different microstructure. After deformation, the alloys exhibit a typical α-fibre texture \\{ hkl \\} whatever the area of the sample and the reduction ratio. After recrystallization, a very inhomogeneous texture is evidenced through the thickness of the sample, in particular for the rod deformed with a reduction ratio of 30% : in the heart and in the periphery of the rod, a “single-crystal” type texture is observed; the a fibre remains for the intermediate diameter of the rod. For the rod cold rolled with a reduction