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Sample records for surfacing welding rods

  1. Laser Ultrasonic System for Surface Crack Visualization in Dissimilar Welds of Control Rod Drive Mechanism Assembly of Nuclear Power Plant

    Directory of Open Access Journals (Sweden)

    Yun-Shil Choi

    2014-01-01

    Full Text Available In this paper, we propose a J-groove dissimilar weld crack visualization system based on ultrasonic propagation imaging (UPI technology. A full-scale control rod drive mechanism (CRDM assembly specimen was fabricated to verify the proposed system. An ultrasonic sensor was contacted at one point of the inner surface of the reactor vessel head part of the CRDM assembly. Q-switched laser beams were scanned to generate ultrasonic waves around the weld bead. The localization and sizing of the crack were possible by ultrasonic wave propagation imaging. Furthermore, ultrasonic spectral imaging unveiled frequency components of damage-induced waves, while wavelet-transformed ultrasonic propagation imaging enhanced damage visibility by generating a wave propagation video focused on the frequency component of the damage-induced waves. Dual-directional anomalous wave propagation imaging with adjacent wave subtraction was also developed to enhance the crack visibility regardless of crack orientation and wave propagation direction. In conclusion, the full-scale specimen test demonstrated that the multiple damage visualization tools are very effective in the visualization of J-groove dissimilar weld cracks.

  2. Sturdy on Orbital TIG Welding Properties for Nuclear Fuel Test Rod

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Changyoung; Hong, Jintae; Kim, Kahye; Huh, Sungho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    We developed a precision TIG welding system that is able to weld the seam between end-caps and a fuel cladding tube for the nuclear fuel test rod and rig. This system can be mainly classified into an orbital TIG welder (AMI, M-207A) and a pressure chamber. The orbital TIG welder can be independently used, and it consists of a power supply unit, a microprocessor, water cooling unit, a gas supply unit and an orbital weld head. In this welder, the power supply unit mainly supplies GTAW power for a welding specimen and controls an arc starting of high frequency, supping of purge gas, arc rotation through the orbital TIG welding head, and automatic timing functions. In addition, the pressure chamber is used to make the welded surface of the cladding specimen clean with the inert gas filled inside the chamber. To precisely weld the cladding tube, a welding process needs to establish a schedule program for an orbital TIG welding. Therefore, the weld tests were performed on a cladding tube and dummy rods under various conditions. This paper describes not only test results on parameters of the purge gas flow rates and the chamber gas pressures for the orbital TIG welding, but also test results on the program establishment of an orbital TIG welding system to weld the fuel test rods. Various welding tests were performed to develop the orbital TIG welding techniques for the nuclear fuel test rod. The width of HAZ of a cladding specimen welded with the identical power during an orbital TIG welding cycle was continuously increased from a welded start-point to a weld end-point because of heat accumulation. The welding effect of the PGFR and CGP shows a relatively large difference for FSS and LSS. Each hole on the cladding specimens was formed in the 1bar CGP with the 20L/min PGFR but not made in the case of the PGFR of 10L/min in the CGP of 2bar. The optimum schedule program of the orbital TIG welding system to weld the nuclear fuel test rod was established through the program

  3. TECHNOLOGICAL ISSUES IN MECHANISED FEED WIG/TIG WELDING SURFACING OF WELDING

    Directory of Open Access Journals (Sweden)

    BURCA Mircea

    2016-09-01

    manual welding tests in the light of using the process for welding surfacing being known that in such applications mechanised operations are recommended whenever possible given the latter strengths i.e. increased productivity and quality deposits. The research also aims at achieving a comparative a study between wire mechanised feed based WIG manual welding and the manual rod entry based manual welding in terms of geometry deposits, deposits aesthetics, operating technique, productivity, etc . In this regard deposits were made by means of two welding procedures, and subsequently welding surfacing was made with the optimum values of the welding parameters in this case.

  4. Optimization of Microstructure of Oxidized Scales on Surface of Hot Rolled Wire Rods for Welding%焊接用热轧盘条表面氧化铁皮结构优化

    Institute of Scientific and Technical Information of China (English)

    吕建勋; 蒋艳菊; 邓国光; 朱江

    2016-01-01

    本溪钢铁集团北营公司生产的H08A盘条所制焊条在下游客户使用过程中,出现焊接烟尘量较大问题。检测分析结果表明,盘条母材表面氧化铁皮结构异常是导致焊接烟尘量大的主要原因。通过优化轧制工艺,调节盘条冷却温度及冷却速度,加快盘条在900~800益区间及600~450益区间的冷却速度,在不影响盘条正常组织的前提下,合理改善表面氧化铁皮结构,消除内层Fe3O4,增大FeO比例,降低焊条使用时的焊接烟尘量,改善了焊接作业环境。%There was the problem that heavy weld fumes occurred in welding by downstream customers when using welding rods made by H08A wire rods produced by Beiying Company of Benxi Iron & Steel Group Corporation. According to the analytical results by detection, the abnormal microstructure of the oxidized scales on the surface of the base wire rods was the major cause leading to heavy weld fumes. So some corresponding measures was taken, which includes adjusting the cooling temperature and cooling velocity for wire rods, increasing the cooling velocity for wire rods between 800℃ and 900 ℃and between 450℃ and 600 ℃by optimizing the rolling process and suitably improving the microstructure of the oxidized scales on the surface of wire rods to eliminate the intimal Fe3O4 and increase the proportion of FeO providing that the normal microstructure of wire rods was not influenced. As a result, the amount of weld fumes was decreased and the working environment was improved.

  5. Research on overlaying welding rod of high hardness maraging steel

    Institute of Scientific and Technical Information of China (English)

    PAN Yong-ming; CHEN Shao-wei

    2006-01-01

    The development of new maraging steel overlaying welding rod,which contains Co,Mo,W and V alloy,solved the problems of poor homogeneity of hardness and mechanical process, prolonged the service life of wear-resistant components and increased the productive efficiency of repairing,greatly benefiting the national economy.

  6. Mechanism of Action of Rare Earths in High Effective Fe Powder Welding Rods

    Institute of Scientific and Technical Information of China (English)

    Han Yongquan; Li Jianguo; Yao Qinghu; Liu Yan; Huang Lihong

    2007-01-01

    The optimum coating composition of alkali Fe powder welding rods was designed by orthogonal experiment with mix rates. A new kind of effective RE-Fe powder welding rod was prepared which could be used at the condition of direct and indirect current. The arc characteristics and stabilities of effective Fe powder welding rods containing RE were analyzed by HANNOVER analyzer. The efficiency of Fe powder welding rods was tested by weighting method. It wag found that the stability of Fe powder welding rods Wag improved when it was added with rare earths. The results of impact experiment at low temperatures and SEM analysis on impact break showed that the grain was refined, the welding joint was cleaned, and the mechanical properties of joint was enhanced with proper RE content. It was provided with good processing property for this effective RE-Fe powder welding rod, and its efficiency could arrive at 180%.

  7. Development of Welding and Instrumentation Technology for Nuclear Fuel Test Rod

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang Young; Ahn, Sung Ho; Heo, Sung Ho; Hong, Jin Tae; Kim, Ka Hye [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    It is necessary to develop various types of welding, instrumentation and helium gas filling techniques that can conduct TIG spot welding exactly at a pin-hole of the end-cap on the nuclear fuel rod to fill up helium gas. The welding process is one of the most important among the instrumentation processes of the nuclear fuel test rod. To manufacture the nuclear fuel test rod, a precision welding system needs to be fabricated to develop various welding technologies of the fuel test rod jointing the various sensors and end-caps on a fuel cladding tube, which is charged with fuel pellets and component parts. We therefore designed and fabricated an orbital TIG welding system and a laser welding system. This paper describes not only some experiment results from weld tests for the parts of a nuclear fuel test rod, but also the contents for the instrumentation process of the dummy fuel test rod installed with the C-type T. C. A dummy nuclear fuel test rod was successfully fabricated with the welding and instrumentation technologies acquired with various tests. In the test results, the round welding has shown a good weldability at both the orbital TIG welding system and the fiber laser welding system. The spot welding to fill up helium gas has shown a good welding performance at a welding current of 30A, welding time of 0.4 sec and gap of 1 mm in a helium gas atmosphere. The soundness of the nuclear fuel test rod sealed by a mechanical sealing method was confirmed by helium leak tests and microstructural analyses.

  8. 精轧和吐丝温度对焊丝钢盘条表面红锈影响研究%Effect of finish rolling and wire rod laying temperature on surface red rust of wire rod for welding wire steel

    Institute of Scientific and Technical Information of China (English)

    郭大勇; 任玉辉; 王秉喜; 高航; 韩立涛; 车安

    2013-01-01

    对不同精轧和吐丝温度条件下焊丝钢盘条表面红锈情况进行对比分析.通过盘条氧化铁皮成分分析发现,出现红锈的铁皮中Fe3O4、Fe2O3含量较高.通过热力学分析发现,盘条与空气和水等介质反应,在高温条件下,有利于FeO的形成,较低的精轧和吐丝温度易于导致氧化铁皮Fe3O4、Fe2O3含量较高.同时,在较低精轧和吐丝温度条件下,盘条表面氧化铁皮的破裂,使FeO不断被氧化成Fe3O4、Fe2O3.在2种因素作用下,盘条表面易出现红锈.提高精轧和吐丝温度,可消除盘条表面红锈.%To analyze the surface red rust of wire rod for welding wire steel in different finish rolling and wire rod laying temperature conditions. It is found that red rust has higher content of Fe3O4 and Fe2O3 after wire rod scale composition is analyzed. It is found through thermomechanical analysis that FeO is easy to form in high temperature through reaction between wire rod and medium such as air and water, lower finish rolling and wire rod laying temperature cause higher content of Fe3O4 and Fe2O3 in scale. At the same time, cracks of wire rod surface scale cause FeO oxidized to Fe3O4 and Fe2O3 in condition of lower finish rolling and wire rod laying temperature. Red rust occurs easily on wire rod surface in two factors. Red rust can be prevented by increasing finish rolling and wire rod laying temperature.

  9. YAG laser welding with surface activating flux

    Institute of Scientific and Technical Information of China (English)

    樊丁; 张瑞华; 田中学; 中田一博; 牛尾诚夫

    2003-01-01

    YAG laser welding with surface activating flux has been investigated, and the influencing factors and mechanism are discussed. The results show that both surface activating flux and surface active element S have fantastic effects on the YAG laser weld shape, that is to obviously increase the weld penetration and D/W ratio in various welding conditions. The mechanism is thought to be the change of weld pool surface tension temperature coefficient, thus, the change of fluid flow pattern in weld pool due to the flux.

  10. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    Science.gov (United States)

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  11. Development of Mechanical Sealing and Laser Welding Technology to Instrument Thermocouple for Nuclear Fuel Test Rod

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Ahn, Sung-Ho; Hong, Jin-Tae; Kim, Ka-Hye; Huh, Sung-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Zircaloy-4 of the nuclear fuel test rod, AISI 316L of the mechanical sealing parts, and the MI (mineral insulated) cable at a thermocouple instrumentation are hetero-metals, and are difficult to weld to dissimilar materials. Therefore, a mechanical sealing method to instrument the thermocouple should be conducted using two kinds of sealing process as follows: One is a mechanical sealing process using Swagelok, which is composed of sealing components that consists of an end-cap, a seal tube, a compression ring and a Swagelok nut. The other is a laser welding process used to join a seal tube, and an MI cable, which are made of the same material. The mechanical sealing process should be sealed up with the mechanical contact compressed by the strength forced between a seal tube and an end-cap, and the laser welding process should be conducted to have no defects on the sealing area between a seal tube and an MI cable. Therefore, the mechanical sealing and laser welding techniques need to be developed to accurately measure the centerline temperature of the nuclear fuel test rod in an experimental reactor. The mechanical sealing and laser welding tests were conducted to develop the thermocouple instrumentation techniques for the nuclear fuel test rod. The optimum torque value of a Swagelok nut to seal the mechanical sealing part between the end-cap and seal tube was established through various torque tests using a torque wrench. The optimum laser welding conditions to seal the welding part between a seal tube and an MI cable were obtained through various welding tests using a laser welding system.

  12. New materials for welding and surfacing

    Science.gov (United States)

    Kozyrev, N. A.; Galevsky, G. V.; Kryukov, R. E.; Titova, D. A.; Shurupov, V. M.

    2016-09-01

    The paper provides description of research into the influence of new materials and technologies on quality parameters of welds and deposited metal carried out in the research and production centre “Welding processes and technologies”. New welding technologies of tanks for northern conditions are considered, as well as technologies of submerged arc welding involving fluxing agents AN - 348, AN - 60, AN - 67, OK.10.71 and carbon-fluorine containing additives; new flux cored wires and surfacing technologies, teaching programs and a trainer for welders are designed.

  13. Automatic system of welding for nuclear fuel rods; Sistema automatico de soldadura para barras de combustible nuclear

    Energy Technology Data Exchange (ETDEWEB)

    Romero G, M; Romero C, J. [Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1998-07-01

    The welding process of nuclear fuel must be realized in an inert gas environment (He) and constant flow of this. In order to reach these conditions it is necessary to do vacuum at the chamber and after it is pressurized with the noble gas (purge) twice in the welding chamber. The purge eliminates impurities that can provoke oxidation in the weld. Once the conditions for initiating the welding are gotten, it is necessary to draw a graph of the flow parameters, pressure, voltage and arc current and to analyse those conditions in which have been carried out the weld. The rod weld must be free of possible pores or cracks which could provoke rod leaks, so reducing the probability of these failures should intervene mechanical and metallurgical factors. Automatizing the process it allows to do reliable welding assuring that conditions have been performed, reaching a high quality welding. Visually it can be observed the welding process by means of a mimic which represents the welding system. There are the parameters acquired such as voltage, current, pressure and flow during the welding arc to be analysed later. (Author)

  14. 火药复合焊条及应用%Brief Analysis of Gunpowder Composite Welding Rod

    Institute of Scientific and Technical Information of China (English)

    常文平; 江劲勇; 杜仕国; 路桂娥

    2011-01-01

    火药复合焊条是一种新型的焊接材料,以火药和高热剂为主要成分,具有携带方便、操作简便、使用安全、燃烧可控性强、不需外界能源等特点,可用于战场装备的应急抢修及民用设施的抢险救援.本文从焊条的成分及特征两方面,对火药复合焊条进行了介绍.%Gunpowder composite welding rod is a new type of welding material, which is mainly composed with gunpowder and thermite. This welding rod has the following characteristics: (1) portable welding rod; (2) simple and safe in operation; (3) high controllability of combustion; (4) don't need outside energy source, et al. Obviously, all characteristics indicate that this welding material can satisfy the demand of field emergency or civil device emergency. In this article, the mainly components and characteristics of gunpowder composite welding rod are introduced in detail.

  15. RECONSTRUCTION OF WELD POOL SURFACE BASED ON SHAPE FROM SHADING

    Institute of Scientific and Technical Information of China (English)

    DU Quanying; CHEN Shanben; LIN Tao

    2006-01-01

    A valid image-processing algorithm of weld pool surface reconstruction according to an input image of weld pool based on shape from shading (SFS) in computer vision is presented. The weld pool surface information is related to the backside weld width, which is crucial to the quality of weldjoint. The image of weld pool is recorded with an optical sensing method. Firstly, the reflectance map model, which specifies the imaging process, is estimated. Then, the algorithm of weld pool surface reconstruction based on SFS is implemented by iteration scheme and speeded by hierarchical structure. The results indicate the accuracy and effectiveness of the approach.

  16. Performance Improvement of Friction Stir Welds by Better Surface Finish

    Science.gov (United States)

    Russell, Sam; Nettles, Mindy

    2015-01-01

    The as-welded friction stir weld has a cross section that may act as a stress concentrator. The geometry associated with the stress concentration may reduce the weld strength and it makes the weld challenging to inspect with ultrasound. In some cases, the geometry leads to false positive nondestructive evaluation (NDE) indications and, in many cases, it requires manual blending to facilitate the inspection. This study will measure the stress concentration effect and develop an improved phased array ultrasound testing (PAUT) technique for friction stir welding. Post-welding, the friction stir weld (FSW) tool would be fitted with an end mill that would machine the weld smooth, trimmed shaved. This would eliminate the need for manual weld preparation for ultrasonic inspections. Manual surface preparation is a hand operation that varies widely depending on the person preparing the welds. Shaving is a process that can be automated and tightly controlled.

  17. 盘条焊接操作方法的改进%Improvement of wire rod welding operation method

    Institute of Scientific and Technical Information of China (English)

    王鸿利; 毛爱菊

    2013-01-01

    High carbon steel wire broken occurs easily in process of wire drawing,wire rod welding operation new method was summarized by testing.(1) prepare the end,to cut the burr of the end with grinding machine,and done 45°chamfering treatment of length 2 mm,(2) welding,to choose different current according to the size and specification of welding material in condition of same materials,to ensure proper welding temperature,(3) to remove welding joint,air cooling to under 80 ℃ at room temperature,the welding joint diameter after polishing is no less than 95% of wire rod diameter.The four step operation method of welding tempering is given.To adopt new welding method improves wire rod welding quality,area reduction of wire rod is 10% ~20%,tensile strength reaches 85% ~95% of that of base material,the broken time each 100 ton of wire drawing decreases from original 2.50 times to 1.16 times.%高碳钢丝拉拔过程容易产生断丝,通过试验总结出盘条焊接操作新方法.(1)端头准备:用砂轮机将切头处毛刺去除干净,并进行长度为2mm的45°倒角处理;(2)对焊:在材质相同的条件下依据被焊接材料的尺寸、规格选择不同的电流,以保证合适的焊接温度;(3)焊缝隆起清除:在环境温度下自然冷却至80℃以下,焊缝处打磨后的直径应不小于盘条原始直径的95%.给出焊接回火的4步操作法.采用新的焊接方法,提高了盘条焊接质量,盘条的断面收缩率在10%~20%,抗拉强度达到母材抗拉强度的85% ~95%,拉丝的断头次数由原来的每百吨2.50次下降到1.16次.

  18. Weld Decay Recovery by Laser Beam Surfacing of Austenitic Stainless Steel Welded Joints

    OpenAIRE

    Isao, MASUMOTO; Takeshi, SHINODA; Toshimasa, HIRATE; Nagoya University, currently at Gifu Vocational Training College; Faculty of Engineering, Nagoya University; Nagoya University, currently at Toshiba Co. Ltd.

    1990-01-01

    This study is an attempt to improve corrosion resistance by laser beam surface treatment. AISI 304 type stainless steel welds were surface treated by laser and the effectivenesses of various treatment conditions were evaluated by acidic corrosion tests and metallurgical observation. It was found that laser treatment changed the morphology of carbide precipitates in the heat affected zone of AISI 304 austenitic steel MIG welded joints, and that it is possible to effect revovery from weld decay...

  19. The study on the properties of AISI 4140 and AISI 1040 steel rods welded by friction welding

    OpenAIRE

    Thanee Toomprasen; Chawalit Thinvongpituk; Sukangkana Talangkun

    2014-01-01

    This paper is aimed to investigate the properties of joint between AISI 4140 and AISI 1040 welded by friction welding. The specimens were prepared in round shape of 13 mm diameter and 100 mm long. They were welded by friction welding method under the following conditions; friction pressure of 183 MPa, friction time of 12 sec, upset pressure of 428 MPa, upset time of 7 sec. and rotational speed of 1400 rpm. The strength and hardness were tested on the welded area. The result showed finer grain...

  20. Optimization of vibratory welding process parameters using response surface methodology

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Pravin Kumar; Kumar, S. Deepak; Patel, D.; Prasad, S. B. [National Institute of Technology Jamshedpur, Jharkhand (India)

    2017-05-15

    The current investigation was carried out to study the effect of vibratory welding technique on mechanical properties of 6 mm thick butt welded mild steel plates. A new concept of vibratory welding technique has been designed and developed which is capable to transfer vibrations, having resonance frequency of 300 Hz, into the molten weld pool before it solidifies during the Shielded metal arc welding (SMAW) process. The important process parameters of vibratory welding technique namely welding current, welding speed and frequency of the vibrations induced in molten weld pool were optimized using Taguchi’s analysis and Response surface methodology (RSM). The effect of process parameters on tensile strength and hardness were evaluated using optimization techniques. Applying RSM, the effect of vibratory welding parameters on tensile strength and hardness were obtained through two separate regression equations. Results showed that, the most influencing factor for the desired tensile strength and hardness is frequency at its resonance value, i.e. 300 Hz. The micro-hardness and microstructures of the vibratory welded joints were studied in detail and compared with those of conventional SMAW joints. Comparatively, uniform and fine grain structure has been found in vibratory welded joints.

  1. The study on the properties of AISI 4140 and AISI 1040 steel rods welded by friction welding

    Directory of Open Access Journals (Sweden)

    Thanee Toomprasen

    2014-06-01

    Full Text Available This paper is aimed to investigate the properties of joint between AISI 4140 and AISI 1040 welded by friction welding. The specimens were prepared in round shape of 13 mm diameter and 100 mm long. They were welded by friction welding method under the following conditions; friction pressure of 183 MPa, friction time of 12 sec, upset pressure of 428 MPa, upset time of 7 sec. and rotational speed of 1400 rpm. The strength and hardness were tested on the welded area. The result showed finer grains. in the welded area. This is the result of friction pressure and upset pressure in the welding process. In addition, the observation result indicated some changes of Ferrite and Pearlite in welded zone. This phase change resulted in the increment of hardness in AISI 4140 at the contact area and adjacent. In part of AISI 1040, the portion of Pearlite and Ferrite are not significantly changed, therefore the value of hardness is almost constant.

  2. Problems in laser repair welding of polished surfaces

    Directory of Open Access Journals (Sweden)

    A. Skumavc

    2014-10-01

    Full Text Available This paper presents problems in laser repair welding of the tools for injection moulding of plastics and light metals. Tools for injection moulding of the car headlamps are highly polished in order to get a desirable quality of the injected part. Different light metals, glasses, elastomers, thermoplastics and thermosetting polymers are injected into the die cavity under high pressures resulting in the surface damages of the tool. Laser welding is the only suitable repair welding technique due to the very limited sputtering during deposition of the filler metal. Overlapping of the welds results in inhomogeneous hardness of the remanufactured surface. Results have shown strong correlation between hardness and surface waviness after final polishing of the repair welded surface.

  3. Mechanical Property of Gunpowder Composite Welding Rod%火药复合焊条力学性能研究

    Institute of Scientific and Technical Information of China (English)

    常文平; 江路明; 江劲勇; 杜世国; 路桂娥

    2012-01-01

    Gunpowder composite welding rod (GCWR) is a new type of welding material. The effect of the content of gunpowder on mechanical property of GCWR was studied by material testing machine. The results show that the mechanical property of GCWR is very fine even though the content of gunpowder is low, can meet the need of its normal transport and storage.%采用材料试验机研究了火药复合焊条中火药含量对焊条力学性能的影响.结果表明,即使在火药含量较低的情况下,焊条也能具备足够的力学性能,能够满足焊条的正常运输、储存及使用要求.

  4. CONTROL ROD

    Science.gov (United States)

    Zinn, W.H.; Ross, H.V.

    1958-11-18

    A control rod is described for a nuclear reactor. In certaln reactor designs it becomes desirable to use a control rod having great width but relatively llttle thickness. This patent is addressed to such a need. The neutron absorbing material is inserted in a triangular tube, leaving volds between the circular insert and the corners of the triangular tube. The material is positioned within the tube by the use of dummy spacers to achleve the desired absorption pattern, then the ends of the tubes are sealed with suitable plugs. The tubes may be welded or soldered together to form two flat surfaces of any desired width, and covered with sheetmetal to protect the tubes from damage. This design provides a control member that will not distort under the action of outside forces or be ruptured by gases generated within the jacketed control member.

  5. Erosion resistance of Fe-C-Cr weld surfacing layers

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Fe-C-Cr weld surfacing layers with different compositions and microstructures can be obtained by submerged arc welding with welding wire of the low carbon steel and high alloy bonded flux. With the increase of Cr and C in the layers the microstructures are changed from hypoeutectoid steel, hypereutectoid steel to hypoeutectic iron and hypereutectic iron. When the weld surfacing layers belong to the alloyed cast irons the erosion resistance can be raised with the eutectic increase and the austenite decrease. Good erosion resistance can be obtained when the proportion of the primary carbides is within 10 %. The experimental results lay a foundation to make double-metal percussive plates by surfacing wear resistant layers on the substrates of the low carbon steels.

  6. Effects of Geometry of Reactor Pressure Vessel Upper Head Control Rod Drive Mechanism Penetration Nozzles on J-Groove Weld Residual Stress

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ju Hee; Kim, Yun Jae; Bae, Hong Yeol [Korea University, Seoul (Korea, Republic of); and others

    2011-10-15

    In pressurized water reactors (PWRs), the reactor pressure vessel (RPV) upper head contains numerous control rod drive mechanism (CRDM) nozzles. In the last 10 years, the incidences of cracking in alloy 600 CRDM nozzles and their associated welds has increased significantly. Several axial and circumferential cracks have been found in CRDM nozzles in European PWRs and U.S. nuclear power plants. These cracks are caused by primary water stress corrosion cracking (PWSCC) and have been shown to be driven by welding residual stresses and operational stresses in the weld region. Therefore, detailed finite-element (FE) simulations for the Korea Nuclear Reactor Pressure Vessel have been conducted in order to predict the magnitudes of the weld residual stresses in the tube materials. In particular, the weld residual stress results are compared in terms for nozzle location, geometry factor ro/t, geometry of fillet, and adjacent nozzle.

  7. Surface Hardness of Friction Stir Welded AA6063 Pipe

    OpenAIRE

    Ismail Azman; Awang Mokhtar

    2014-01-01

    The external surface hardness of friction stir welded aluminum alloy 6063 pipe joint was investigated in this paper. The 89mm of outside diameter pipe with 5mm of wall thickness was used as test pipe piece for this experiment on closed butt joint configuration by utilising Bridgeport 2216 CNC milling machine and orbital clamping unit specially designed to cater for this task and function. Several welded samples were produced on varying process parameters which were successfully joined by usin...

  8. Effects of Repair Weld of Reactor Pressure Vessel Upper Head Control Rod Drive Mechanism Penetration Nozzle on J-Groove Weldment Using Finite Element Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ju Hee; Yoo, Sam Hyeon [Korea Military Academy, Seoul (Korea, Republic of); Kim, Yun Jae [Korea University, Seoul (Korea, Republic of)

    2014-06-15

    In pressurized water reactors, the upper head of the reactor pressure vessel (RPV) contains numerous control rod drive mechanism (CRDM) nozzles. These nozzles are fabricated by welding after being inserted into the RPV head with a room temperature shrink fit. The tensile residual stresses caused by this welding are a major factor in primary water stress corrosion cracking (PWSCC). Over the last 15 years, the incidences of cracking in alloy 600 CRDM nozzles have increased significantly. These cracks are caused by PWSCC and have been shown to be driven by the welding residual stresses and operational stresses in the weld region. Various measures are being sought to overcome these problems. The defects resulting from the welding process are often the cause of PWSCC acceleration. Therefore, any weld defects found in the RPV manufacturing process are immediately repaired by repair welding. Detailed finite element simulations for the Korea Nuclear Reactor Pressure Vessel were conducted in order to predict the magnitudes of the repair weld residual stresses in the tube materials.

  9. Surface properties of sprayed and electrodeposited ZnO rod layers

    Science.gov (United States)

    Gromyko, I.; Krunks, M.; Dedova, T.; Katerski, A.; Klauson, D.; Oja Acik, I.

    2017-05-01

    Herein we present a comparative study on as-deposited, two-month-stored, and heat-treated ZnO rods obtained by spray pyrolysis (SP) at 550 °C, and electrodeposition (ED) at 80 °C. The aim of the study is to establish the reason for different behaviour of wettability and photocatalytic activity (PA) of SP and ED rods. Samples were studied using XPS, SEM, XRD, Raman, contact angle (CA) measurements and photocatalytic oxidation of doxycycline. Wettability and PA are mainly controlled by surface composition rather than by morphology. The relative amount of hydroxyl groups on the surface of as-deposited ED rods is four times higher compared to as-deposited SP rods. Opposite to SP rods, ED rods contain oxygen vacancy defects (Vo). Therefore, as-deposited ED rods are superhydrophilic (CA ∼ 3°) and show highest PA among studied samples, being three times higher compared to SP rods (removing of 75% of doxycycline after 30 min). It was revealed that as-deposited ED rods are inclined to faster contamination. The amount of Cdbnd C groups on the surface of aged ED rods is six times higher compared to aged SP rods. Stored ED samples become hydrophobic (CA ∼ 120°) and PA decreases sharply while SP rods remain hydrophilic (CA ∼ 50°), being more resistive to the contamination.

  10. Effects of conventional welding and laser welding on the tensile strength, ultimate tensile strength and surface characteristics of two cobalt-chromium alloys: a comparative study.

    Science.gov (United States)

    Madhan Kumar, Seenivasan; Sethumadhava, Jayesh Raghavendra; Anand Kumar, Vaidyanathan; Manita, Grover

    2012-06-01

    The purpose of this study was to evaluate the efficacy of laser welding and conventional welding on the tensile strength and ultimate tensile strength of the cobalt-chromium alloy. Samples were prepared with two commercially available cobalt-chromium alloys (Wironium plus and Diadur alloy). The samples were sectioned and the broken fragments were joined using Conventional and Laser welding techniques. The welded joints were subjected to tensile and ultimate tensile strength testing; and scanning electron microscope to evaluate the surface characteristics at the welded site. Both on laser welding as well as on conventional welding technique, Diadur alloy samples showed lesser values when tested for tensile and ultimate tensile strength when compared to Wironium alloy samples. Under the scanning electron microscope, the laser welded joints show uniform welding and continuous molt pool all over the surface with less porosity than the conventionally welded joints. Laser welding is an advantageous method of connecting or repairing cast metal prosthetic frameworks.

  11. Manual Welding and Robot Automatic Welding for Tower Crane Standard Section Main Rod%塔机标准节主弦杆的手工焊接与机器人自动焊接

    Institute of Scientific and Technical Information of China (English)

    程雷; 张赛男; 纪建平

    2015-01-01

    针对塔式起重机标准节主弦杆原材料的尺寸差异和焊接后尺寸收缩的问题,设计出一种通过手工工装点焊后再利用机器人自动焊接的方法。其焊接工装采用预留焊接变形量及浮动压紧的方式,以保证主弦杆焊接后尺寸要求。实际使用表明,此焊接方法对保证主弦杆尺寸,提高产品的一致性(满足互换性要求),提高产品的外观质量,提高生产效率有重要的意义。%In view of the tower crane standard section of the main rod raw material size difference and after welding size shrinkage problem ,this paper designs a new way of manual spot welding following automatic welding . Welding tooling uses the reserved amount of welding deformation and floating compression way to make sure the main chord's size requirements after welding. The practical use shows that this welding method has an important significance on ensuring the main rod's size, improving product consistency (meet the requirements of interchangeability), and improving the quality of the appearance of products and production efficiency.

  12. Application of response surface methodology to optimize process parameters in friction welding of Ti-6Al-4V and SS304L rods%应用响应曲面法优化摩擦焊接Ti-6Al-4V和SS304L工艺参数

    Institute of Scientific and Technical Information of China (English)

    R KUMAR; M BALASUBRAMANIAN

    2015-01-01

    提出了摩擦焊接过程中近优化设置工艺参数。基于不同的输入参数,如摩擦压力、摩擦时间、顶锻压力和顶锻时间及输出参数,如拉伸强度、硬度和材料损耗,成功获得摩擦焊接工艺。采用夹层技术,通过摩擦焊接工艺,连接Ti−6Al−4V和SS304L。采用响应曲面法和Box−Behnken设计确定实验次数并证实优化工艺参数,以得到更好的接头强度。结果很令人满意。在摩擦压力为12 N/mm2、顶锻压力为40 N/mm2、摩擦时间为1.2 s、定锻时间为7 s的条件下,得到接头强度为523 MPa。%A method to decide near optimal settings of the process parameters in friction welding was proposed. The success of the friction welding process is based on various input parameters like friction pressure, friction time, upset pressure and upset time and output parameters like tensile strength, hardness and material loss. Ti−6Al−4V and SS304L(SS) materials were joined by friction welding process using interlayer techniques. The Box−Behnken design and response surface methodology (RSM) were applied to deciding the number of experiments to be performed and identify the optimum process parameters for obtaining better joint strength. The results were highly encouraging. Join strength of 523 MPa was obtained at a friction pressure of 12 N/mm2, upset pressure of 40 N/mm2 friction time of 1.2 s and upset time of 7 s.

  13. Effects of surface treatments of galvanized steels on projection welding procedure

    Institute of Scientific and Technical Information of China (English)

    王敏; 王宸煜

    2003-01-01

    A group of projection welding experiments and joints tension-shear tests are carried out for cold-rolled steel sheets, galvanized steel sheets (GSS) without treatment, GSS with phosphating and GSS with surface greasing, respectively. The experimental results are regressively analyzed on the computers, then the projection welded joint tension-shear strength curve and the perfect welding currents range of each material are obtained. The results show that surface treatments of galvanized steels have effects on their spot weldabilities. Among the four kinds of materials, GSS with surface greasing have the worst spot weldability, for they need higher welding current and have a narrow welding current range.

  14. Ultrasonic Phased Array Evaluation of Control Rod Drive Mechanism (CRDM) Nozzle Interference Fit and Weld Region

    Energy Technology Data Exchange (ETDEWEB)

    Cinson, Anthony D.; Crawford, Susan L.; MacFarlan, Paul J.; Mathews, Royce; Hanson, Brady D.; Diaz, Aaron A.

    2011-07-31

    Ultrasonic phased array data were collected on a removed-from-service CRDM nozzle specimen to assess a previously reported leak path. First a mock-up CRDM specimen was evaluated that contained two 0.076-mm (3.0-mil) interference fit regions formed from an actual Inconel CRDM tube and two 152.4-mm (6.0-in.) thick carbon steel blocks. One interference fit region has a series of precision crafted electric discharge machining (EDM) notches at various lengths, widths, depths, and spatial separations for establishing probe sensitivity, resolution and calibration. The other interference fit has zones of boric acid (crystal form) spaced periodically between the tube and block to represent an actively leaking CRDM nozzle assembly in the field. Ultrasonic phased-array evaluations were conducted using an immersion 8-element annular 5.0-MHz probe from the tube inner diameter (ID). A variety of focal laws were employed to evaluate the interference fit regions and J grove weld, where applicable. Responses from the mock-up specimen were evaluated to determine detection limits and characterization ability as well as contrast the ultrasonic response differences with the presence of boric acid in the fit region. Nozzle 63, from the North Anna Unit-2 nuclear power plant, was evaluated to assess leakage path(s) and was destructively dismantled to allow a visual verification of the leak path(s).

  15. Shaping of steel mold surface of lens array by electrical discharge machining with single rod electrode.

    Science.gov (United States)

    Takino, Hideo; Hosaka, Takahiro

    2014-11-20

    We propose a method for fabricating a lens array mold by electrical discharge machining (EDM). In this method, the tips of rods are machined individually to form a specific surface, and then a number of the machined rods are arranged to construct an electrode for EDM. The repetition of the EDM process using the electrode enables a number of lens elements to be produced on the mold surface. The effectiveness of our proposed method is demonstrated by shaping a lens array mold made of stainless steel with 16 spherical elements, in which the EDM process with a single rod electrode is repeatedly conducted.

  16. Excellent bonding behaviour of novel surface-tailored fibre composite rods with cementitious matrix

    Indian Academy of Sciences (India)

    Fernando Cunha; Sohel Rana; Raul Fangueiro; Graça Vasconcelos

    2014-08-01

    Novel composite rods were produced by a special braiding technique that involves braiding of polyester yarns around a core of resin-impregnated carbon fibres and subsequent curing. The surface roughness of these braided rods was tailored by replacing one or two simple yarns in the outer-braided layer with braided yarns (produced from 8 simple yarns) and adjusting the take-up velocity. Pull-out tests were carried out to characterize the bond behaviour of these composite rods with cementitious matrix. It was observed that the rod produced with two braided yarns in the outer cover and highest take-up speed was ruptured completely before pull-out, leading to full utilization of its tensile strength, and exhibited 134% higher pull-out force as compared to the rods produced using only simple braiding yarns.

  17. Specular reflection based sensing surface deformation of gas tungsten arc weld pool

    Institute of Scientific and Technical Information of China (English)

    Zhang Shiliang; Gao Jinqiang; Wu Chuansong; Zhang Yuming

    2007-01-01

    A sensing system is developed to measure the weld pool boundary and pool surface deformation in gas tungsten arc welding. LaserStrobe technique is used to eliminate the strong arc light interference, and specular reflection from the pool surface is sensed to describe the relation between the deformed stripes and pool surface depression. Clear images of both the pool boundary and the deformed stripes edges are obtained during gas tungsten arc welding process, which lays foundation for real-time monitoring the pool surface depression and weld penetration.

  18. [Clinical analysis of laser welding on porcelain bonded metal surface].

    Science.gov (United States)

    Weng, Jia-wei; Dai, Wen-an; Wu, Xue-ying

    2011-02-01

    To evaluate the clinical effect of laser-welded crowns and bridges. Two hundred defective crowns and bridges were welded by using Heraplus laser welding machine, and then restored by porcelain. After being welded ,those defective crowns and bridges of different materials fit well and their marginal areas were also satisfactory. During the follow up period of one year, no fractured porcelain and crack were found at welding spots. The technology of laser welding has no direct effect on welding spots between metal and porcelain and could be used to deal with the usual problems of the crowns and bridges.

  19. Study of Dynamic Features of Surface Plasma in High-Power Disk Laser Welding

    Institute of Scientific and Technical Information of China (English)

    王腾; 高向东; Katayatna SEIJI; 金小莉

    2012-01-01

    High-speed photography was used to obtain the dynamic changes in the surface plasma during a high-power disk laser welding process. A color space clustering algorithm to extract the edge information of the surface plasma region was developed in order to improve the accuracy of image processing. With a comparative analysis of the plasma features, i.e., area and height, and the characteristics of the welded seam, the relationship between the surface plasma and the stability of the laser welding process was characterized, which provides a basic understanding for the real-time monitoring of laser welding.

  20. Influence of Surface Coatings of Filler Wires on Weld Seam Properties of Laser Beam Welded Copper Connections

    Science.gov (United States)

    Mann, Vincent; Holzer, Matthias; Hofmann, Konstantin; Özkaya, Esra; Hugger, Florian; Roth, Stephan; Schmidt, Michael

    In laser beam welding of copper its material properties require high intensities of the laser beam for a stable process, which are often realized by small focal diameters. Thus conventional laser beam welding of copper is accompanied by small bridgeable gap widths. A way to increase tolerable gap widths is the use of filler wires, which leads to higher energy consumption per unit length of the process, as extra energy is necessary to melt the filler wire. As some surface coatings are known to reduce energy consumption in laser beam welding of copper, this paper investigates the influence of surface coated filler wires on weld seam properties of laser beam welded of copper alloys with the aim of improved usage of the energy provided for the process. For this reason different coating materials and thicknesses of the filler wires are used within the experiments. The resulting weld seams are evaluated by means of geometrical, electrical and mechanical properties of the joints, e.g. seam width, cross-sectional area, electrical resistance, tensile strength and strain.

  1. Prediction of Weld Quality of A Tungsten Inertr Gas Welded Mild Steel Pipe Joint Using Response Surface Methodology (Rsm

    Directory of Open Access Journals (Sweden)

    I.U. Abhulimen

    2014-08-01

    Full Text Available The weld quality of tungsten inert gas (TIG welded joint has been investigated to identify the most economical weld parameters that will bring about optimum properties. Response surface methodology has been used in the optimization of the tungsten inert gas weld of mild steel pipes. Response surface methodology, based on the central composite face centered design was generated for the purpose of optimization of the weld quality.All the process parameters have desirability of 1. Tensile strength response for this solution have a desirability of 0.910595 and the yield strength of 0.59. Result showed that minimizing current and voltage an average tensile strength of 535.452MPa and yield strength of up to 408.74MPa can be achieved, while keeping gas flow rate and electrode diameter within the range of test. It was also deduced that tensile elongation of the TIG weld is not influenced by the process parameters selected for the purpose of this study.

  2. 泵车连杆焊接变形的分析与控制%The Analysis and Control of the Welding Deformation in the Rod Links of Concrete Pump Truck

    Institute of Scientific and Technical Information of China (English)

    胡玲玲; 李刚

    2015-01-01

    The structure feature of new mixed rod links of concrete pump truck decides the problem of poor rigidity, which can easily produce the welding deformation. The reasons of the welding deformation and how to control the welding deformation are introduced in the paper. The results indicate the deformation of rod links can be controlled availability by the application of the welding fixture and the reversible deformation.%新型复合品牌泵车连杆的结构特点决定了其刚性差,易发生焊接变形.主要讲述了泵车连杆焊接变形产生的主要原因以及控制焊接变形的主要方法.结果表明,通过焊接工装和反变形法的综合应用,能够有效解决连杆变形的问题.

  3. The effect of welding parameters on surface quality of AA6351 aluminium alloy

    Science.gov (United States)

    Yacob, S.; MAli, M. A.; Ahsan, Q.; Ariffin, N.; Ali, R.; Arshad, A.; Wahab, M. I. A.; Ismail, S. A.; Roji, NS M.; Din, W. B. W.; Zakaria, M. H.; Abdullah, A.; Yusof, M. I.; Kamarulzaman, K. Z.; Mahyuddin, A.; Hamzah, M. N.; Roslan, R.

    2015-12-01

    In the present work, the effects of gas metal arc welding-cold metal transfer (GMAW-CMT) parameters on surface roughness are experimentally assessed. The purpose of this study is to develop a better understanding of the effects of welding speed, material thickness and contact tip to work distance on the surface roughness. Experiments are conducted using single pass gas metal arc welding-cold metal transfer (GMAW-CMT) welding technique to join the material. The material used in this experiment was AA6351 aluminum alloy with the thickness of 5mm and 6mm. A Mahr Marsuft XR 20 machine was used to measure the average roughness (Ra) of AA6351 joints. The main and interaction effect analysis was carried out to identify process parameters that affect the surface roughness. The results show that all the input process parameters affect the surface roughness of AA6351 joints. Additionally, the average roughness (Ra) results also show a decreasing trend with increased of welding speed. It is proven that gas metal arc welding-cold metal transfer (GMAW-CMT)welding process has been successful in term of providing weld joint of good surface quality for AA6351 based on the low value surface roughness condition obtained in this setup. The outcome of this experimental shall be valuable for future fabrication process in order to obtained high good quality weld.

  4. Structural Changes of Surface Layers of Steel Plates in the Process of Explosive Welding

    Science.gov (United States)

    Bataev, I. A.; Bataev, A. A.; Mali, V. I.; Bataev, V. A.; Balaganskii, I. A.

    2014-01-01

    Structural changes developing in surface layers of plates from steel 20 in the process of explosive welding are studied with the help of light metallography and scanning and transmission electron microscopy. Mathematical simulation is used to compute the depth of the action of severe plastic deformation due to explosive welding of steel plates on the structure of their surface layers.

  5. Analytical real-time measurement of a three-dimensional weld pool surface

    Science.gov (United States)

    Zhang, WeiJie; Wang, XueWu; Zhang, YuMing

    2013-11-01

    The ability to observe and measure weld pool surfaces in real-time is the core of the foundation for next generation intelligent welding that can partially imitate skilled welders who observe the weld pool to acquire information on the welding process. This study aims at the real-time measurement of the specular three-dimensional (3D) weld pool surface under a strong arc in gas tungsten arc welding (GTAW). An innovative vision system is utilized in this study to project a dot-matrix laser pattern on the specular weld pool surface. Its reflection from the surface is intercepted at a distance from the arc by a diffuse plane. The intercepted laser dots illuminate this plane producing an image showing the reflection pattern. The deformation of this reflection pattern from the projected pattern (e.g. the dot matrix) is used to derive the 3D shape of the reflection surface, i.e., the weld pool surface. Based on careful analysis, the underlying reconstruction problem is formulated mathematically. An analytic solution is proposed to solve this formulated problem resulting in the weld pool surface being reconstructed on average in 3.04 ms during welding experiments. A vision-based monitoring system is thus established to measure the weld pool surface in GTAW in real-time. In order to verify the effectiveness of the proposed reconstruction algorithm, first numerical simulation is conducted. The proposed algorithm is then tested on a spherical convex mirror with a priori knowledge of its geometry. The detailed analysis of the measurement error validates the accuracy of the proposed algorithm. Results from the real-time experiments verify the robustness of the proposed reconstruction algorithm.

  6. Welding.

    Science.gov (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  7. Marangoni driven free surface flows in liquid weld pools

    NARCIS (Netherlands)

    Saldi, Z.S.

    2012-01-01

    Extending the weldability of novel materials, and improving the weld quality by tailoring weld microstructures are key factors to obtain the welding techniques demanded in the modern manufacturing industries. This can be done, for example, by feeding chemical elements from a consumable wire into the

  8. Marangoni driven free surface flows in liquid weld pools

    NARCIS (Netherlands)

    Saldi, Z.S.

    2012-01-01

    Extending the weldability of novel materials, and improving the weld quality by tailoring weld microstructures are key factors to obtain the welding techniques demanded in the modern manufacturing industries. This can be done, for example, by feeding chemical elements from a consumable wire into the

  9. ELECTRIC ARC WELDING DEPOSITION OF METALLIC SURFACES BY VIBRATING ELECTRODE IN PROTECTIVE GAS MEDIUM

    OpenAIRE

    N. Spiridonov; A. Кudina; V. Кurash

    2013-01-01

    The paper presents methods for obtaining qualitative metallic surfaces by electric arc welding deposition while using consumable electrode in a protective gas medium and executing regularized drop transfer of electrode metal. The drop transfer efficiency of electrode metal and productivity of welding deposition are significantly increased due to excitation of lateral vibrations in the consumable electrode with preset amplitude. The paper describes a method and a device for welding deposition ...

  10. Polydimethylsiloxane Rods for the Passive Sampling of Pesticides in Surface Waters

    Directory of Open Access Journals (Sweden)

    Jérôme Randon

    2013-09-01

    Full Text Available In this work, the low cost synthesis of polydimethylsiloxane (PDMS rods is described, and the performances of this new passive sampling device (in laboratory and in situ are compared to the passive stir bar sorptive extraction (SBSE for the monitoring of pesticides from different classes (herbicides, insecticides and fungicides in surface waters. The influence of synthesis parameters of PDMS rods (i.e., heating temperature, heating time and relative amount of curing agent were assessed regarding their efficiency for the extraction of the target pesticides through a Hadamard’s experimental design. This allowed the determination of the effect of the three parameters on the sorption of pesticides within four experiments. Thus, specific conditions were selected for the synthesis of the PDMS rods (heating at 80 °C for 2 h with 10% of curing agent. Laboratory experiments led to similar to lower extraction recovery in the PDMS rods in comparison with passive SBSE, depending on the pesticide. The in situ application demonstrated the efficiency of the PDMS rods for the passive sampling of the target pesticides in river water, although lower amounts of pesticides were recovered in comparison with passive SBSE. So, these very low cost PDMS rods could be used as an alternative to passive SBSE for large-scale monitoring campaigns.

  11. High-Powered, Ultrasonically Assisted Thermal Stir Welding

    Science.gov (United States)

    Ding, Robert

    2013-01-01

    This method is a solid-state weld process capable of joining metallic alloys without melting. The weld workpieces to be joined by thermal stir welding (TSW) are drawn, by heavy forces, between containment plates past the TSW stir tool that then causes joining of the weld workpiece. TSW is similar to friction stir welding (FSW) in that material is heated into a plastic state (not melted) and stirred using a stir rod. The FSW pin tool is an integrated geometrical structure consisting of a large-diameter shoulder, and a smaller-diameter stir pin protruding from the shoulder. When the pin is plunged into a weld workpiece, the shoulder spins on the surface of the weld workpiece, thus inducing frictional heat into the part. The pin stirs the fraying surfaces of the weld joint, thus joining the weld workpiece into one structure. The shoulder and stir pin of the FSW pin tool must rotate together at a desired rotational speed. The induced frictional energy control and stir pin control of the pin tool cannot be de-coupled. The two work as one integrated unit. TSW, on the other hand, de-couples the heating and stirring of FSW, and allows for independent control of each process element. A uniquely designed induction coil heats the weld workpiece to a desired temperature, and once heated, the part moves into a stir rod whose RPM is also independently controlled. As the weld workpiece moves into the stir rod, the piece is positioned, or sandwiched, between upper and lower containment plates. The plate squeezes together, thus compressing the upper and lower surfaces of the weld workpiece. This compressive force, also called consolidation force, consolidates the plastic material within the weld nugget material as it is being stirred by the stir rod. The stir rod is positioned through the center of the top containment plate and protrudes midway through the opposite lower containment plate where it is mechanically captured. The upper and lower containment plates are separated by a

  12. Heat Transfer Enhancement By Three-Dimensional Surface Roughness Technique In Nuclear Fuel Rod Bundles

    Science.gov (United States)

    Najeeb, Umair

    This thesis experimentally investigates the enhancement of single-phase heat transfer, frictional loss and pressure drop characteristics in a Single Heater Element Loop Tester (SHELT). The heater element simulates a single fuel rod for Pressurized Nuclear reactor. In this experimental investigation, the effect of the outer surface roughness of a simulated nuclear rod bundle was studied. The outer surface of a simulated fuel rod was created with a three-dimensional (Diamond-shaped blocks) surface roughness. The angle of corrugation for each diamond was 45 degrees. The length of each side of a diamond block is 1 mm. The depth of each diamond block was 0.3 mm. The pitch of the pattern was 1.614 mm. The simulated fuel rod had an outside diameter of 9.5 mm and wall thickness of 1.5 mm and was placed in a test-section made of 38.1 mm inner diameter, wall thickness 6.35 mm aluminum pipe. The Simulated fuel rod was made of Nickel 200 and Inconel 625 materials. The fuel rod was connected to 10 KW DC power supply. The Inconel 625 material of the rod with an electrical resistance of 32.3 kO was used to generate heat inside the test-section. The heat energy dissipated from the Inconel tube due to the flow of electrical current flows into the working fluid across the rod at constant heat flux conditions. The DI water was employed as working fluid for this experimental investigation. The temperature and pressure readings for both smooth and rough regions of the fuel rod were recorded and compared later to find enhancement in heat transfer coefficient and increment in the pressure drops. Tests were conducted for Reynold's Numbers ranging from 10e4 to 10e5. Enhancement in heat transfer coefficient at all Re was recorded. The maximum heat transfer co-efficient enhancement recorded was 86% at Re = 4.18e5. It was also observed that the pressure drop and friction factor increased by 14.7% due to the increased surface roughness.

  13. Influence of Surface Pre-treatments on Laser Welding of Ti6Al4V Alloy

    Science.gov (United States)

    Sánchez-Amaya, J. M.; Amaya-Vázquez, M. R.; González-Rovira, L.; Botana-Galvin, M.; Botana, F. J.

    2014-05-01

    In the present study, Ti6Al4V samples have been welded under conduction regime by means of a high power diode laser. The main objective of the work has been to determine the actual influence of the surface pre-treatments on the laser welding process. Thus, six different pre-treatments were applied to Ti6Al4V samples before performing bead-on-plate and butt welding treatments. The depth, width, microstructure, and microhardness of the different weld zones were deeply analyzed. Grinding, sandblasting, and chemical cleaning pre-treatments lead to welds with the highest depth values, presenting high joint strengths. Treatments based on the application of dark coatings generate welds with lower penetration and worse mechanical properties, specially the graphite-based coating.

  14. Pulsed ultrasonic stir welding system

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  15. Model development for mechanical properties and weld quality class of friction stir welding using multi-objective Taguchi method and response surface methodology

    Energy Technology Data Exchange (ETDEWEB)

    Mohamed, Mohamed Ackiel [University Kuala Lumpur Malaysia France Institute, Bandar Baru Bangi (Malaysia); Manurung, Yupiter HP; Berhan, Mohamed Nor [Universiti Teknologi MARA, Shah Alam (Malaysia)

    2015-06-15

    This study presents the effect of the governing parameters in friction stir welding (FSW) on the mechanical properties and weld quality of a 6mm thick 6061 T651 Aluminum alloy butt joint. The main FSW parameters, the rotational and traverse speed were optimized based on multiple mechanical properties and quality features, which focus on the tensile strength, hardness and the weld quality class using the multi-objective Taguchi method (MTM). Multi signal to noise ratio (MSNR) was employed to determine the optimum welding parameters for MTM while further analysis concerning the significant level determination was accomplished via the well-established analysis of variance (ANOVA). Furthermore, the first order model for predicting the mechanical properties and weld quality class is derived by applying response surface methodology (RSM). Based on the experimental confirmation test, the proposed method can effectively estimate the mechanical properties and weld quality class which can be used to enhance the welding performance in FSW or other applications.

  16. Results from studies of surface deposits on the claddings of fuel rods used in RBMK-1000 reactors

    Science.gov (United States)

    Smirnova, I. M.; Markov, D. V.

    2010-07-01

    The results of studies on analyzing the element composition of deposits on the cladding surfaces of fuel rods used in a fuel assembly at the Leningrad nuclear power station are presented. The distribution of elements in deposits over the fuel rod height is analyzed, and the zones of their concentration are revealed. It is shown that deposits of copper penetrating into cracks in the surface layer of zirconium oxide introduce an essential contribution in the development of nodular corrosion of fuel rod claddings.

  17. A stereo vision method for tracking particle flow on the weld pool surface

    NARCIS (Netherlands)

    Zhao, C.X.; Richardson, I.M.; Kenjeres, S.; Kleijn, C.R.; Saldi, Z.

    2009-01-01

    The oscillation of a weld pool surface makes the fluid flow motion quite complex. Two-dimensional results cannot reflect enough information to quantitatively describe the fluid flow in the weld pool; however, there are few direct three-dimensional results available. In this paper, we describe a

  18. The impact of the bead width on the properties of the anti-abrasion surfacing weld

    Science.gov (United States)

    Beczkowski, Robert; Gucwa, Marek; Wróbel, Joanna; Kulawik, Adam

    2016-06-01

    This work presents the results of research on the anti-abrasion surfacing welds designated to operate under wear conditions. The main purpose of the work was to produce single-layer surface welds by means of semi-automatic hard-facing/surface welding with the use of filler material containing carbide precipitate and with the use of 10mm- and 20mm- wide beads. The samples were subject to visual and penetrant testing and to destructive testing in the form of macro and micro metallographic testing, hardness testing and bend testing with a view to determine the effect which the beads of various widths have on the analysed factors.

  19. Ultrasonically-assisted Thermal Stir Welding System

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A welding head assembly has a work piece disposed between its containment plates' opposing surfaces with the work piece being maintained in a plastic state thereof at least in a vicinity of the welding head assembly's stir rod as the rod is rotated about its longitudinal axis. The welding head assembly and the work piece experience relative movement there between in a direction perpendicular to the rod's longitudinal axis as the work piece is subjected to a compressive force applied by the containment plates. A first source coupled to the first containment plate applies a first ultrasonic wave thereto such that the first ultrasonic wave propagates parallel to the direction of relative movement. A second source coupled to the second containment plate applies a second ultrasonic wave thereto such that the second ultrasonic wave propagates parallel to the direction of relative movement.propagates parallel to the direction of relative movement.

  20. Pulsed ultrasonic stir welding method

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  1. Precipitating Mechanism of Carbide in Cold-Welding Surfacing Metals

    Institute of Scientific and Technical Information of China (English)

    Yuanbin ZHANG; Dengyi REN

    2004-01-01

    Carbides in a series of cold-welding weld metals were studied by means of SEM, TEM and EPMA, and the forming mechanism of carbide was proposed according to their distribution and morphology. Due to their different carbide-forming tendency, Nb and Ti could combine with C to form particulate carbide in liquid weld metal and depleted the carbon content in matrix, while V induced the carbide precipitated along grain boundary. But too much Nb or Ti alone resulted in coarse carbide and poor strengthened matrix. When suitable amount of Nb, Ti and V coexisted in weld metal, both uniformly distributed particulate carbide and well strengthened matrix could be achieved. It was proposed that the carbide nucleated on the oxide which dispersed in liquid weld metal, and then grew into multi-layer complex carbide particles by epitaxial growth. At different sites, carbide particles may present as different morphologies.

  2. ELECTRIC ARC WELDING DEPOSITION OF METALLIC SURFACES BY VIBRATING ELECTRODE IN PROTECTIVE GAS MEDIUM

    Directory of Open Access Journals (Sweden)

    N. Spiridonov

    2013-01-01

    Full Text Available The paper presents methods for obtaining qualitative metallic surfaces by electric arc welding deposition while using consumable electrode in a protective gas medium and executing regularized drop transfer of electrode metal. The drop transfer efficiency of electrode metal and productivity of welding deposition are significantly increased due to excitation of lateral vibrations in the consumable electrode with preset amplitude. The paper describes a method and a device for welding deposition of metallic surfaces by vibrating  electrode where vibrations are excited by ultrasound.

  3. A stereo vision method for tracking particle flow on the weld pool surface

    OpenAIRE

    C. X. Zhao; Richardson, I. M.; Kenjeres, S.; Kleijn, C.R.; Saldi, Z.

    2009-01-01

    The oscillation of a weld pool surface makes the fluid flow motion quite complex. Two-dimensional results cannot reflect enough information to quantitatively describe the fluid flow in the weld pool; however, there are few direct three-dimensional results available. In this paper, we describe a three-dimensional reconstruction method to measure weld pool surface features based on a single high-speed camera. A stereo adapter was added in front of the high-speed camera lens to obtain two images...

  4. Corrosion resistance of the welded AISI 316L after various surface treatments

    Directory of Open Access Journals (Sweden)

    Tatiana Liptáková

    2014-01-01

    Full Text Available The main aim of this work is to monitor the surface treatment impact on the corrosion resistance of the welded stainless steel AISI 316L to local corrosion forms. The excellent corrosion resistance of austenitic stainless steel is caused by the existence of stable, thin and well adhering passive layer which quality is strongly influenced by welding. Therefore surface treatment of stainless steel is very important with regard to its local corrosion susceptibility Surfaces of welded stainless steel were treated by various mechanical methods (grinding, garnet blasting. Surface properties were studied by SEM, corrosion resistance was evaluated after exposition tests in chlorides environment using weight and metalographic analysis. The experimental outcomes confirmed that the mechanical finishing has a significant effect on the corrosion behavior of welded stainless steel AISI 316L.

  5. Surface traction and the dynamics of elastic rods at low Reynolds number

    Science.gov (United States)

    Strawbridge, Eva M.; Wolgemuth, Charles W.

    2012-09-01

    Molecular and cell biological processes often use proteins and structures that are significantly longer in one dimension than they are in the other two, for example, DNA, actin, and bacterial flagella. The dynamics of these structures are the consequence of the balance between the elastic forces from the structure itself and viscous forces from the surrounding fluid. Typically, the motion of these filamentary objects is described using variations of the Kirchhoff rod equations with resistive forces from the fluid treated as body forces acting on the centerline. In reality, though, these forces are applied to the surface of the filament; however, the standard derivation of the Kirchhoff equations ignores surface traction stresses. Here, we rederive the Kirchhoff rod equations in the presence of resistive traction stresses and determine the conditions under which treating the drag forces as body forces is reasonable. We show that in most biologically relevant cases the standard implementation of resistive forces into the Kirchhoff rod equations is applicable; however, we note one particular biological system where the Kirchhoff rod formalism may not apply.

  6. The Microstructure and Performance of Joints of Gunpowder Composite Welding Rod%火药复合焊条焊接接头的微观组织及性能

    Institute of Scientific and Technical Information of China (English)

    贾晓彪; 江劲勇; 路桂娥; 常文平; 黄家琪

    2014-01-01

    In order to improve the ability to repair equipment in emergency,a new portable welding material,which is called gunpowder composite welding rod,is developed,using the 2Al/3CuO and gunpowder composite as thermite.In doing so,the microstructure and properties of welding joints are studied.The results show that the welding of the gunpowder composite welding rod belongs to fusion welding,and there is a distinct transition zone between the welding joint and base body. The tensile strength of welding joint is more than 400MPa,which is higher than the steel itself, and can meet the need of rapid repair in the battlefield.%为提高战场装备的应急抢修能力,以火药和2 Al/3 CuO系高热剂为焊接热源,开发了一种新型的便携式焊接材料---火药复合焊条,对其焊缝的组织形貌及性能进行研究。试验结果表明,火药复合焊条的焊接属于熔化焊,焊缝与基体之间存在明显的过渡区,焊缝成形良好,焊缝的抗拉强度大于400 MPa,高于母材本身强度,能够满足战场应急抢修能力的需要。

  7. Controlled cooling process optimization of H08 A welding wire rod%H08 A焊接用盘条控冷工艺优化

    Institute of Scientific and Technical Information of China (English)

    李荣华; 李义长; 樊毅; 赵如龙; 王洪利

    2014-01-01

    Factors of over strength , unstable mechanical properties and unusual microstructure of H 08 A welding wire rod during industrial production were studied .Controlled cooling technology after rolling was optimized .The results show that , as the spinning temperature controlled at (920 ±10) ℃and wind-cooled roller speed at 0.30 m/s, the H08A wire rod is provided with stable mechanical properties and optimal microstructure .%对H08 A焊接用盘条批量试制中出现的强度偏高、性能不稳定及组织异常进行了分析,优化了轧后控冷工艺。结果表明,采用吐丝温度(920±10)℃,风冷辊道速度0.30 m/s的控冷工艺,H08A盘条性能稳定、组织良好。

  8. Drag resistance measurements for newly applied antifouling coatings and welding seams on ship hull surface

    DEFF Research Database (Denmark)

    Wang, Xueting; Olsen, S. M.; Andres, E.

    in their newly applied conditions. The effects of water absorption of newly applied antifouling coatings on frictional resistance were measured. A flexible rotor with artificial welding seams on its periphery has been designed and constructed to estimate the influence of welding seams on drag resistance. Both......Drag resistances of newly applied antifouling coatings and welding seams on ship hull surface have been investigated using a pilot-scale rotary setup. Both conventional biocide-based antifouling (AF) coatings and silicone-based fouling release (FR) coatings have been studied and compared...... the density of welding seams (number per 5 m ship side) and the height of welding seams had a significant effect on drag resistance....

  9. Microscopic study of surface degradation of glass fiber-reinforced polymer rods embedded in concrete castings subjected to environmental conditioning

    Energy Technology Data Exchange (ETDEWEB)

    Bank, L.C. [Univ. of Wisconsin, Madison, WI (United States). Dept. of Civil and Environmental Engineering; Puterman, M. [Technion, Haifa (Israel). National Building Research Inst.

    1997-12-31

    The surface degradation of glass fiber-reinforced polymer (GFRP) pultruded rods when embedded in concrete castings and subjected to environmental conditioning is discussed in this paper. Investigation of the degradation of the GFRP rods were performed using optical microscopy and scanning electron microscopy (SEM). Unidirectionally reinforced pultruded rods (6.3- and 12.7-mm diameters) containing E-glass fibers in polyester and vinylester matrices were conditioned at standard laboratory conditions (21 C, 65% relative humidity) or submerged in aqueous solutions (tap water) at 80 C for durations of 14 and 84 days. Observations of the surfaces and cross-sections of the rods by optical microscopy and SEM revealed a variety of degradation phenomena. Embedded hygrothermally conditioned rods were found to have developed surface blisters of different sizes and depths. SEM studies of the surface revealed degradation of the polymer matrix material and exposure and degradation of the fibers close to the surface of the rods. The rods with the vinylester resin matrix showed less extensive degradation than those with the polyester resin matrix; however, the degradation characteristics of the two types of rods appear to be similar.

  10. Probing anisotropic surface properties and interaction forces of chrysotile rods by atomic force microscopy and rheology.

    Science.gov (United States)

    Yang, Dingzheng; Xie, Lei; Bobicki, Erin; Xu, Zhenghe; Liu, Qingxia; Zeng, Hongbo

    2014-09-16

    Understanding the surface properties and interactions of nonspherical particles is of both fundamental and practical importance in the rheology of complex fluids in various engineering applications. In this work, natural chrysotile, a phyllosilicate composed of 1:1 stacked silica and brucite layers which coil into cylindrical structure, was chosen as a model rod-shaped particle. The interactions of chrysotile brucite-like basal or bilayered edge planes and a silicon nitride tip were measured using an atomic force microscope (AFM). The force-distance profiles were fitted using the classical Derjaguin-Landau-Verwey-Overbeek (DLVO) theory, which demonstrates anisotropic and pH-dependent surface charge properties of brucite-like basal plane and bilayered edge surface. The points of zero charge (PZC) of the basal and edge planes were estimated to be around pH 10-11 and 6-7, respectively. Rheology measurements of 7 vol % chrysotile (with an aspect ratio of 14.5) in 10 mM NaCl solution showed pH-dependent yield stress with a local maximum around pH 7-9, which falls between the two PZC values of the edge and basal planes of the rod particles. On the basis of the surface potentials of the edge and basal planes obtained from AFM measurements, theoretical analysis of the surface interactions of edge-edge, basal-edge, and basal-basal planes of the chrysotile rods suggests the yield stress maximum observed could be mainly attributed to the basal-edge attractions. Our results indicate that the anisotropic surface properties (e.g., charges) of chrysotile rods play an important role in the particle-particle interaction and rheological behavior, which also provides insight into the basic understanding of the colloidal interactions and rheology of nonspherical particles.

  11. Use of barium-strontium carbonatite for flux welding and surfacing of mining machines

    Science.gov (United States)

    Kryukov, R. E.; Kozyrev, N. A.; Usoltsev, A. A.

    2017-09-01

    The results of application of barium-strontium carbonatite for modifying and refining iron-carbon alloys, used for welding and surfacing in ore mining and smelting industry, are generalized. The technology of manufacturing a flux additive containing 70 % of barium-strontium carbonatite and 30 % of liquid glass is proposed. Several compositions of welding fluxes based on silicomanganese slag were tested. The flux additive was introduced in an amount of 1, 3, 5 %. Technological features of welding with the application of the examined fluxes are determined. X-ray spectral analysis of the chemical composition of examined fluxes, slag crusts and weld metal was carried out, as well as metallographic investigations of welded joints. The principal possibility of applying barium-strontium carbonatite as a refining and gas-protective additive for welding fluxes is shown. The use of barium-strontium carbonatite reduces the contamination of the weld seam with nonmetallic inclusions: non-deforming silicates, spot oxides and brittle silicates, and increases the desulfurizing capacity of welding fluxes.

  12. Improvement of bonding properties of laser transmission welded, dissimilar thermoplastics by plasma surface treatment

    Energy Technology Data Exchange (ETDEWEB)

    Hopmann, Ch.; Weber, M.; Schöngart, M.; Sooriyapiragasam, S.; Behm, H.; Dahlmann, R. [Institute of Plastics Processing (IKV), RWTH Aachen University, Pontstrasse 49, 52062 Aachen (Germany)

    2015-05-22

    Compared to different welding methods such as ultrasonic welding, laser transmission welding is a relatively new technology to join thermoplastic parts. The most significant advantages over other methods are the contactless energy input which can be controlled very precisely and the low mechanical loads on the welded parts. Therefore, laser transmission welding is used in various areas of application, for example in medical technology or for assembling headlights in the automotive sector. However, there are several challenges in welding dissimilar thermoplastics. This may be due to different melting points on the one hand and different polarities on the other hand. So far these problems are faced with the intermediate layer technique. In this process a layer bonding together the two components is placed between the components. This means that an additional step in the production is needed to apply the extra layer. To avoid this additional step, different ways of joining dissimilar thermoplastics are investigated. In this regard, the improvement in the weldability of the dissimilar thermoplastics polyamide 6 (PA 6) and polypropylene (PP) by means of plasma surface modification and contour welding is examined. To evaluate the influence of the plasma surface modification process on the subsequent welding process of the two dissimilar materials, the treatment time as well as the storage time between treatment and welding are varied. The treatment time in pulsed micro wave excited oxygen plasmas with an electron density of about 1x10{sup 17} m{sup −3} is varied from 0.5 s to 120 s and the time between treatment and welding is varied from a few minutes up to a week. As reference, parts being made of the same polymer (PP and PA 6) are welded and tested. For the evaluation of the results of the welding experiments, short-time tensile tests are used to determine the bond strength. Without plasma treatment the described combination of PA 6/PP cannot be welded with

  13. MMP20 Promotes a Smooth Enamel Surface, a Strong DEJ, and a Decussating Enamel Rod Pattern

    Science.gov (United States)

    Bartlett, John D.; Skobe, Ziedonis; Nanci, Antonio; Smith, Charles E.

    2012-01-01

    Mutations of the Matrix metalloproteinase-20 (MMP20, enamelysin) gene cause autosomal recessive amelogenesis imperfecta and Mmp20 ablated mice also have malformed dental enamel. Here we show that Mmp20 null mouse secretory stage ameloblasts maintained a columnar shape and were present as a single layer of cells. However, the null maturation stage ameloblasts covered extraneous nodules of ectopic calcified material formed at the enamel surface. Remarkably, nodule formation occurs in null mouse enamel when MMP20 is normally no longer expressed. The malformed enamel in Mmp20 null teeth was loosely attached to the dentin and the entire enamel layer tended to separate from the dentin indicative of a faulty DEJ. The enamel rod pattern was also altered in Mmp20 null mice. Each enamel rod is formed by a single ameloblast and is a mineralized record of the migration path of the ameloblast that formed it. The Mmp20 null mouse enamel rods were grossly malformed or were absent indicating that the ameloblasts do not migrate properly when backing away from the DEJ. Thus, MMP20 is required for ameloblast cell movement necessary to form the decussating enamel rod patterns, for the prevention of ectopic mineral formation, and to maintain a functional DEJ. PMID:22243247

  14. Unsupervised Classification of Surface Defects in Wire Rod Production Obtained by Eddy Current Sensors

    Directory of Open Access Journals (Sweden)

    Sergio Saludes-Rodil

    2015-04-01

    Full Text Available An unsupervised approach to classify surface defects in wire rod manufacturing is developed in this paper. The defects are extracted from an eddy current signal and classified using a clustering technique that uses the dynamic time warping distance as the dissimilarity measure. The new approach has been successfully tested using industrial data. It is shown that it outperforms other classification alternatives, such as the modified Fourier descriptors.

  15. Study on weld bead surface profile and angular distortion in 6 mm thick butt weld joints of SS304 using fiber laser

    Science.gov (United States)

    Bhargava, P.; Paul, C. P.; Mundra, G.; Premsingh, C. H.; Mishra, S. K.; Nagpure, D.; Kumar, Atul; Kukreja, L. M.

    2014-02-01

    We deployed a 2 kW continuous wave fiber laser integrated with the 5-axis workstation to understand the effect of various processing parameters (laser power, welding speed, beam spot size and chamfer at welded edges) on depth of penetration, angular distortion and welded bead surface profile during autogenous laser welding of 6 mm thick austenitic stainless steel type 304 plates. Full penetration with reduced weld bead surface undulation (fusion zone with a few porosities at isolated locations. The microstructure at the fusion zone was largely austenitic with few ferrites and the direction of growth was epitaxial towards the fusion line. The measured values of microhardness at base material and fusion zone were 208±4 HV0.1 and 235±10 HV0.1 respectively. The tensile testing of laser welded samples indicated the ultimate strength >605 MPa and these samples could be bent for an angle >170° without noticeable crack during bend test. The study opened the avenues for the deployment of fiber laser welding technology for applications demanding critical values of surface weld bead profile and distortion.

  16. Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys

    Directory of Open Access Journals (Sweden)

    Lee Hee-Keun

    2015-07-01

    Full Text Available Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG hybrid (PMH welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

  17. Analysis of rolled-in oxide scale on ER70S-6 steel wire rods surface%ER70S-6焊丝钢盘条表面氧化皮压入分析

    Institute of Scientific and Technical Information of China (English)

    周铖; 麻晗; 黄文克; 李平; 峰公雄

    2011-01-01

    ER70S-6盘条表面存在大量氧化皮压入基体现象,严重影响焊丝成品表面质量和焊接性能,易产生表面红锈。通过调整除鳞水压从8 MPa提高到20 MPa和优化加热炉工艺,方坯除鳞效果得到明显改善,压入氧化皮明显减少。同时,焊接飞溅和表面红锈也明显减少。%Plentiful rolled-in oxide scale was observed in the ER70S-6 wire rods,it deteriorated the surface quality and welding properties of welding wire,and induced red rust.The descaling effect was improved and the rolled-in scale was obviously reduced by increasing the descaling pressure from 8 MPa to 20 MPa and improving the reheating process.The welding spatter and red rust were also reduced obviously.

  18. Growth of Hierarchically Structured High-Surface Area Alumina on FeCralloy® Rods

    Institute of Scientific and Technical Information of China (English)

    Chandni Rallan; Arthur Garforth⁎

    2014-01-01

    The formation of metastable alumina phases due to the oxidation of commercial FeCralloy® rods (0.5 mm thickness) at various temperatures and time periods has been examined. This structured layer acts as an anchor to bind additional coatings of alumina via wash-coat techniques, thereby improving the layer thickness and increasing adhesion of the catalytic surface. Optimisation of the layer thickness and catalytic properties were conducted, using a range of analytical systems [scanning electron microscope (SEM), energy dispersive X-ray (EDX) and X-ray diffraction (XRD)]. The modified FeCral oy® rods were tested in a fixed bed reactor rig to assess the impact on yield for the dehydrogenation of methylcyclohexane.

  19. Laser welding of fused quartz

    Science.gov (United States)

    Piltch, Martin S.; Carpenter, Robert W.; Archer, III, McIlwaine

    2003-06-10

    Refractory materials, such as fused quartz plates and rods are welded using a heat source, such as a high power continuous wave carbon dioxide laser. The radiation is optimized through a process of varying the power, the focus, and the feed rates of the laser such that full penetration welds may be accomplished. The process of optimization varies the characteristic wavelengths of the laser until the radiation is almost completely absorbed by the refractory material, thereby leading to a very rapid heating of the material to the melting point. This optimization naturally occurs when a carbon dioxide laser is used to weld quartz. As such this method of quartz welding creates a minimum sized heat-affected zone. Furthermore, the welding apparatus and process requires a ventilation system to carry away the silicon oxides that are produced during the welding process to avoid the deposition of the silicon oxides on the surface of the quartz plates or the contamination of the welds with the silicon oxides.

  20. Modeling the Effects of Tool Shoulder and Probe Profile Geometries on Friction Stirred Aluminum Welds Using Response Surface Methodology

    Institute of Scientific and Technical Information of China (English)

    H.K.Mohanty; M.M.Mahapatra; P.Kumar; P.Biswas; N.R.Mandal

    2012-01-01

    The present paper discusses the modeling of tool geometry effects on the friction stir aluminum welds using response surface methodology.The friction stir welding tools were designed with different shoulder and tool probe geometries based on a design matrix.The matrix for the tool designing was made for three types of tools,based on three types of probes,with three levels each for defining the shoulder surface type and probe profile geometries.Then,the effects of tool shoulder and probe geometries on friction stirred aluminum welds were experimentally investigated with respect to weld strength,weld cross section area,grain size of weld and grain size of thermo-mechanically affected zone.These effects were modeled using multiple and response surface regression analysis.The response surface regression modeling were found to be appropriate for defining the friction stir weldment characteristics.

  1. Effect of strength matching on the reliability of welded pipe with circumferential surface crack

    Institute of Scientific and Technical Information of China (English)

    何柏林; 于影霞; 霍立兴; 张玉凤

    2004-01-01

    For different strength matching, the reliability index and failure probability of welded pressure pipe with circumferential surface crack were calculated using three dimensional stochastic finite element method. This method has overcome the shortcomings of conservative results in safety assessment with deterministic fracture mechanics method. The effects of external moment and the depth of the circumferential surface crack (a) on the reliability of pressure pipe were also calculated and discussed. The calculation results indicate that the strength matching has certain effect on the reliability of the welded pressure pipe with circumferential surface crack. The failure probability of welded pressure pipe with high strength matching is lower than that with low strength matching at the same conditions. The effects of strength matching on the failure probability and reliability index increased by adding external moment (M) and the depth of the circumferential surface crack (a).

  2. Development of an automatic weld surface appearance inspection system using machine vision

    Institute of Scientific and Technical Information of China (English)

    Lin Sanbao; Fu Xibin; Fan Chenglei; Yang Chunli; Luo Lu

    2009-01-01

    In this paper, an automatic inspection system for weld surface appearance using machine vision has been developed to recognize weld surface defects such as porosities, cracks, etc. It can replace conventional manual visual inspection method, which is tedious, time-consuming, subjective, experience-depended, and sometimes biased. The system consists of a CCD camera, a self-designed annular light source, a sensor controller, a frame grabbing card, a computer and so on. After acquiring weld surface appearance images using CCD, the images are preprocessed using median filtering and a series of image enhancement algorithms. Then a dynamic threshold and morphology algorithms are applied to segment defect object. Finally, defect features information is obtained by eight neighborhoods boundary chain code algorithm. Experimental results show that the developed system is capable of inspecting most surface defects such as porosities, cracks with high reliability and accuracy.

  3. Temperature and phase transformations fields during surfacing by welding of CCS machine roll

    Directory of Open Access Journals (Sweden)

    J. Winczek

    2008-08-01

    Full Text Available In work have been presented models of temperature fields and kinetics of phase transformations in continuous casting steel machine roll surfacing spiral welding sequence with swinging motion of welding head. The temperature field was determined by analytical solution for massive body heated by moving voluminal heat source. The progress of diffusional phase transformations was described basing on equation of kinetics JMA-K and Koistinen-Marburger’s for martensitic transfomation. Deliberations were illustrated by computational example of surfaced roll made from steel 13CrMo4. The temperature field and structural components fraction was calcualated in section of regenerated area of material decline (along the roll axis. Considering critical temperatures, heat-affected zones have been determined: A1 and A3 – austenitic transformation, and solidus - fusion line. Accepted technological parameters of rebuilding gave results that reproduce geometry of padding weld heat-affected zones confirmed experimentally.

  4. Evaluation of near-surface stress distributions in dissimilar welded joint by scanning acoustic microscopy.

    Science.gov (United States)

    Kwak, Dong Ryul; Yoshida, Sanichiro; Sasaki, Tomohiro; Todd, Judith A; Park, Ik Keun

    2016-04-01

    This paper presents the results from a set of experiments designed to ultrasonically measure the near surface stresses distributed within a dissimilar metal welded plate. A scanning acoustic microscope (SAM), with a tone-burst ultrasonic wave frequency of 200 MHz, was used for the measurement of near surface stresses in the dissimilar welded plate between 304 stainless steel and low carbon steel. For quantitative data acquisition such as leaky surface acoustic wave (leaky SAW) velocity measurement, a point focus acoustic lens of frequency 200 MHz was used and the leaky SAW velocities within the specimen were precisely measured. The distributions of the surface acoustic wave velocities change according to the near-surface stresses within the joint. A three dimensional (3D) finite element simulation was carried out to predict numerically the stress distributions and compare with the experimental results. The experiment and FE simulation results for the dissimilar welded plate showed good agreement. This research demonstrates that a combination of FE simulation and ultrasonic stress measurements using SAW velocity distributions appear promising for determining welding residual stresses in dissimilar material joints.

  5. Influence of the Surface Layer when the CMT Process Is Used for Welding Steel Sheets Treated by Nitrooxidation

    Directory of Open Access Journals (Sweden)

    I. Michalec

    2012-01-01

    Full Text Available Nitrooxidation is a non-conventional surface treatment method that can provide significantly improved mechanical properties as well as corrosion resistance. However, the surface layer is a major problem during the welding process, and welding specialists face many problems regarding the weldability of steel sheets. This paper deals with the properties of a nitrooxidized surface layer, and evaluates ways of welding steel sheets treated by nitrooxidation using a Cold Metal Transfer (CMT process. The limited heat input and the controlled metal transfer, which are considered as the main advantage of the CMT process, have a negative impact on weld joint quality. An excessive amount of porosity is observed,probably due to the high content of nitrogen and oxygen in the surface layer of the material and the fast cooling rate of the weld pool.

  6. Influence of Surface Condition on Expulsion in Spot Welding AZ31B Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    Yarong WANG; Jicai FENG; Zhongdian ZHANG

    2005-01-01

    Experiments were carried out to study the influence of surface condition on expulsion during the spot welding of AZ31B Mg alloy. A general electrical contact resistance theory for conductive rough surfaces and the relation between maximum temperature Tm in the contact and voltage-drop V across interface of two surfaces were employed to understand the reason of expulsion in Mg alloy spot welding. The main reason of expulsion is that the high electrical contact resistance induced by large roughness of the surface and oxide film covered on the surface leads to local melting of metal in the interface of two surfaces, and liquid metal of the local area ejected from the specimen under electrode force forms expulsion.

  7. Assessment of Cold Welding Between Separable Contact Surfaces Due to Impact and Fretting under Vacuum

    Science.gov (United States)

    Merstallinger, A.; Sales, M.; Semerad, E.; Dunn, B. D.

    2009-11-01

    A common failure mode seen during the testing and operation of spacecraft is termed "cold welding". European laboratories refer to this as "adhesion", "sticking" or "stiction". This publication is intended to provide the space community with the most recent understanding of the phenomenon of "cold welding" in relation to spacecraft mechanisms with separable contact surfaces. It presents some basic theory and describes a test method and the required equipment. Cold welding between two contacting surfaces can occur under conditions of impact or fretting. These surfaces may be bare metals, or inorganically or organically coated metals and their alloys. Standard procedures for quantifying the propensity of material surface pairs to cold weld to each other are proposed. Of particular interest will be the contact data of different materials, which are presented in numerical form and as tables summarising contacts between materials that can be either recommended or considered unsuitable for use under vacuum. The data have been compiled in a database that can be accessed online.

  8. Surface Residual Stresses in Ti-6Al-4V Friction Stir Welds: Pre- and Post-Thermal Stress Relief

    Science.gov (United States)

    Edwards, P.; Ramulu, M.

    2015-09-01

    The purpose of this study was to determine the residual stresses present in titanium friction stir welds and if a post-weld thermal stress relief cycle would be effective in minimizing those weld-induced residual stresses. Surface residual stresses in titanium 6Al-4V alloy friction stir welds were measured in butt joint thicknesses ranging from 3 to 12 mm. The residual stress states were also evaluated after the welds were subjected to a post-weld thermal stress relief cycle of 760 °C for 45 min. High (300-400 MPa) tensile residual stresses were observed in the longitudinal direction prior to stress relief and compressive residual stresses were measured in the transverse direction. After stress relief, the residual stresses were decreased by an order of magnitude to negligible levels.

  9. A mathematical model of rough surface contact characterization in spot welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Based on the elastic-plastic mechanics and the contact mechanics, an asperity contact model for the resistance spot welding of the rough surface is presented. The numerical results indicate that the real contact area is only a small section of the nominal contact area. The value of the real contact area is randomly fluctuating within 20%. The real contact area's distribution and each point's deformation can also be obtained from this model, which is primary in the calculation of the contact resistance and the temperature field of the spot welding.

  10. The modeling of heat affected zone (HAZ in submerged arc welding (SAW surfacing steel element

    Directory of Open Access Journals (Sweden)

    J. Winczek

    2016-04-01

    Full Text Available In the work the bimodal heat source model in the description of the temperature field is presented. The electric arc was treated physically as one heat source, whose heat was divided: part of the heat is transferred by the direct impact of the electric arc, but another part of the heat is transferred to the weld by the melted material of the electrode. Computations of the temperature field during SAW surfacing of S355 steel element are carried out. The macrographic and metallographic analysis of the weld confirmed the depth and shapes of the fusion line and HAZ defined by the numerical simulation.

  11. Effect of Viscosity on the GTA Welds Bead Penetration in Relation with Surface Tension Elements

    Directory of Open Access Journals (Sweden)

    K. Touileb

    2016-04-01

    Full Text Available The aim of this paper is to study the effect of the viscous dissipation on the surface tension and its role on the shape of weld pool. Experiments were conducted on four different casts of ferritic stainless steel with different content in the sulfur and titanium. The results show in particular that the presence of titanium solid compounds affects the role of sulfur as surfactant element. Titanium in the presence of carbon and oxygen, titanium forms solid compounds which affect the Marangoni convection due to the sulfur element in the weld pool. The viscous dissipation due to these compounds alters the flow rate of the molten metal. We expect that the viscosity of metal liquid was altered by these solid compounds. The viscous dissipation due to these compounds contributes to heat the molten metal leading to larger weld bead.

  12. Calculation of t8/5 by response surface methodology for electric arc welding applications

    Directory of Open Access Journals (Sweden)

    Meseguer-Valdenebro José Luis

    2014-01-01

    Full Text Available One of the greatest difficulties traditionally found in stainless steel constructions has been the execution of welding parts in them. At the present time, the available technology allows us to use arc welding processes for that application without any disadvantage. Response surface methodology is used to optimise a process in which the variables that take part in it are not related to each other by a mathematical law. Therefore, an empiric model must be formulated. With this methodology the optimisation of one selected variable may be done. In this work, the cooling time that takes place from 800 to 500ºC, t8/5, after TIG welding operation, is modelled by the response surface method. The arc power, the welding velocity and the thermal efficiency factor are considered as the variables that have influence on the t8/5 value. Different cooling times,t8/5, for different combinations of values for the variables are previously determined by a numerical method. The input values for the variables have been experimentally established. The results indicate that response surface methodology may be considered as a valid technique for these purposes.

  13. Ultrasonic Stir Welding

    Science.gov (United States)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  14. Methodology of licensing for field applications of Weld Inlay and Ultrasonic Nanocrystal Surface Modification

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Hong Seok; Jung, Kwang Woon [KEPCO KPS, Naju (Korea, Republic of); Park, Ik Keun [Seoul National Univ, Seoul (Korea, Republic of); Pyun, Young Sik [Sun Moon University, Asan (Korea, Republic of)

    2015-10-15

    There are many attempts to relieve or change high tensile residual stress to compressive residual stress for a mitigation of PWSCC. LSP(Laser Shot Peening) and WJP(Water Jet Peening) have been applied in several NPPs of Japan and technical and topical reports under Materials Reliability Program of EPRI(Electric Power Research Institute ) USA have been developed. Weld Inlay technology and UNSM(Ultrasonic Nanocrystal Surface Modification) technology using ultrasonic vibration energy as the method for a mitigation of tensile residual stress generated after Weld Inlay have been developing in Korea. So in this study, the methodology of licensing for field application of these technologies is suggested. The results of residual stress measured before and after UNSM for Weld Inlay specimens using UNSM equipment of domestic source technology holdings to obtain an equivalent effect, which has the simplification of equipment and the flexibility of field application in comparison with LSP and WJP, indicated to obtain a mitigation effect of residual stress until 0.5 mm of surface depth. In order to accomplish field application of Weld Inlay that the Code Case was already developed, the approval of a regulation agency through the preparation of TR or RR based on ASME Code Case N-766, N-803 is necessary.

  15. A stereo vision method for tracking particle flow on the weld pool surface

    Science.gov (United States)

    Zhao, C. X.; Richardson, I. M.; Kenjeres, S.; Kleijn, C. R.; Saldi, Z.

    2009-06-01

    The oscillation of a weld pool surface makes the fluid flow motion quite complex. Two-dimensional results cannot reflect enough information to quantitatively describe the fluid flow in the weld pool; however, there are few direct three-dimensional results available. In this paper, we describe a three-dimensional reconstruction method to measure weld pool surface features based on a single high-speed camera. A stereo adapter was added in front of the high-speed camera lens to obtain two images in the same frame from different view points at the same time. According to machine vision theory, three-dimensional parameters can be reconstructed based on two such images. In this work, three-dimensional velocity fields have been obtained using this method. Based on the calibration technique employed, the associated error is estimated to be less than 11.4%. Quantitative experimental results are useful for understanding the flow pattern, and possibly for controlling the flow of liquid in the weld pool.

  16. Development of a suitable weld geometry for pressure resistance welding of the leader test assembly (LTA's) 16NGF fuel assembly fuel rod at Angra-1 Nuclear Power Plant

    Energy Technology Data Exchange (ETDEWEB)

    Junqueira, Fabio da Silva; Silva, Josue Ribeiro, E-mail: fabiojunqueira@inb.gov.br, E-mail: josueribeiro@inb.gov.br [Industrias Nucleares do Brasil (GEPRDN/INB), Rio de Janeiro, RJ (Brazil). Gerencia do Produto

    2013-07-01

    The purpose of this work is to develop suitable weld geometry for pressure resistance welding of the zircaloy-4 end plug to the special zirconium alloy cladding tube, Ø 9,14mm, for demonstration at Angra-1 Nuclear Plant. Weld geometry development was carried out in two steps: at the first one, the influence caused by the variation of the welding process key parameters, the axial compression strength of the end plug against the cladding tube, projection of the cladding tube into the welding chamber and the welding current have been evaluated; at the second step, the influence of the variation of end-plug weld geometry area was checked. For the combination of welding parameters, the technique of factorial design was used. Results from mechanical and metallographic tests have indicated a strong and direct influence of weld geometry dimensional variation on the weld mechanical resistance, and a modest influence in relation to the range of key parameters used to carry out tests. (author)

  17. Extent of Abandoned Underground Coal Mines and Surface Mines in the Boulder-Weld Coal Field (friminedu)

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This file is a digital polygon representation of the areal extent of abandoned underground coal mines and surface mines in the Boulder-Weld coal field, Denver Basin,...

  18. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  19. Plasma effect on weld pool surface reconstruction by shape-from-polarization analysis

    Energy Technology Data Exchange (ETDEWEB)

    Coniglio, N.; Mathieu, A., E-mail: alexandre.mathieu@u-bourgogne.fr [Laboratoire Interdisciplinaire Carnot de Bourgogne (ICB), UMR 6303 CNRS/Université de Bourgogne, 12 rue de la Fonderie, 71200 Le Creusot (France); Aubreton, O.; Stolz, C. [Université de Bourgogne Laboratoire Le2i UMR CNRS 6306, allée Alain Savary, 21000 Dijon (France)

    2014-03-31

    The polarimetric state of the thermal radiations emitted by the weld metal contains geometric information about the emitting surface. Even though the analysed thermal radiation has a wavelength corresponding to a blind spectral window of the arc plasma, the physical presence of the arc plasma itself interferes with the rays radiated by the weld pool surface before attaining the polarimeter, thus modifying the geometric information transported by the ray. In the present work, the effect of the arc plasma-surrounding zone on the polarimetric state and propagation direction of the radiated ray is analyzed. The interaction with the arc plasma zone induces a drop in ray intensity and a refraction of ray optical path.

  20. Comparison of deposited surface area of airborne ultrafine particles generated from two welding processes.

    Science.gov (United States)

    Gomes, J F; Albuquerque, P C; Miranda, Rosa M; Santos, Telmo G; Vieira, M T

    2012-09-01

    This article describes work performed on the assessment of the levels of airborne ultrafine particles emitted in two welding processes metal-active gas (MAG) of carbon steel and friction-stir welding (FSW) of aluminium in terms of deposited area in alveolar tract of the lung using a nanoparticle surface area monitor analyser. The obtained results showed the dependence from process parameters on emitted ultrafine particles and clearly demonstrated the presence of ultrafine particles, when compared with background levels. The obtained results showed that the process that results on the lower levels of alveolar-deposited surface area is FSW, unlike MAG. Nevertheless, all the tested processes resulted in important doses of ultrafine particles that are to be deposited in the human lung of exposed workers.

  1. Influence of the post-weld surface treatment on the corrosion resistance of the duplex stainless steel 1.4062

    Science.gov (United States)

    Rosemann, P.; Müller, C.; Baumann, O.; Modersohn, W.; Halle, T.

    2017-03-01

    The duplex stainless steel 1.4062 (X2CrNiN22-2) is used as alternative material to austenitic stainless steels in the construction industry. The corrosion resistance of welded seams is influenced by the base material, the weld filler material, the welding process and also by the final surface treatment. The scale layer next to the weld seam can be removed by grinding, pickling, electro-polished or blasting depending on the application and the requested corrosion resistance. Blasted surfaces are often used in industrial practice due to the easier and cheaper manufacturing process compared to pickled or electro-polished surfaces. Furthermore blasting with corundum-grain is more effective than blasting with glass-beads which also lower the process costs. In recent years, stainless steel surfaces showed an unusually high susceptibility to pitting corrosion after grinding with corundum. For this reason, it is now also questioned critically whether the corrosion resistance is influenced by the applied blasting agent. This question was specifically investigated by comparing grinded, pickled, corundum-grain- and glass-bead-blasted welding seams. Results of the SEM analyses of the blasting agents and the blasted surfaces will be presented and correlated with the different performed corrosion tests (potential measurement, KorroPad-test and pitting potential) on welding seams with different surface treatments.

  2. Conformal weldings of random surfaces: SLE and the quantum gravity zipper

    CERN Document Server

    Sheffield, Scott

    2010-01-01

    We construct a conformal welding of two Liouville quantum gravity random surfaces and show that the interface between them is a random fractal curve called the Schramm-Loewner evolution (SLE), thereby resolving a variant of a conjecture of Peter Jones. We also demonstrate some surprising symmetries of this construction, which are consistent with the belief that (path decorated) random planar maps have (SLE-decorated) Liouville quantum gravity as a scaling limit. We present several precise conjectures and open questions.

  3. Laser Peening and Shot Peening Effects on Fatigue Life and Surface Roughness of Friction Stir Welded 7075-T7351 Aluminum

    Science.gov (United States)

    Hatamleh, Omar; Lyons, Jed; Forman, Royce

    2006-01-01

    The effects of laser peening, shot peening, and a combination of both on the fatigue life of Friction Stir Welds (FSW) was investigated. The fatigue samples consisted of dog bone specimens and the loading was applied in a direction perpendicular to the weld direction. Several laser peening conditions with different intensities, durations, and peening order were tested to obtain the optimum peening parameters. The surface roughness resulting from various peening techniques was assessed and characterized. The results indicate a significant increase in fatigue life using laser peening compared to shot peened versus their native welded specimens.

  4. Weld Nugget Temperature Control in Thermal Stir Welding

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  5. Laser welding in space

    Science.gov (United States)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  6. Influence of surface pretreatment in resistance spot welding of aluminum AA1050

    DEFF Research Database (Denmark)

    Al Naimi, Ihsan K.; Al Saadi, Moneer H.; Daws, Kasim M.

    2015-01-01

    Resistance spot welding (RSW) of aluminum alloys implies a major problem of inconsistent quality from weld to weld due to problems of varying thickness of the oxide layer. The high resistivity of oxide layer causes strong heat development, which has significant influence on electrode life and weld...

  7. Development of the newest technologies of welding aerosols localization and neutralization at surfacing

    Directory of Open Access Journals (Sweden)

    Юрій Вікторович Логвінов

    2017-06-01

    Full Text Available In the article the questions of the newest development of welding aerosols localization and neutralization at surfacing have been considered in obedience to the requirements of the Kyoto protocol. New technology of welding aerosols (WA cleaning, which meets the requirements of the Kyoto protocol as to harmful matters emissions has been worked out. It provides for a closed system of ventilation with triple filtration, at which harmful matters do not get out in the atmosphere, but are neutralized. The sanitary state of the workplace of the welder improves considerably. Practical solution of the questions has been offered. The presented technology has been tested in various industries. A new concept of welding aerosol (WA cleaning has been worked out, making it possible to use a limited amount of air due to its frequent pumping through the closed system of ventilation which is in line with the provisions of the Kyoto protocol. The closed process of sucking off gases, aerosols and harmful substances, their filtration, localization and neutralization has been applied as well as the clean air supply without any emissions into atmosphere. Powerful vent devices are not needed, because the volume of air is insignificant. The sanitary state of workplace of the welder improves considerably

  8. Multi-objective Optimization of Continuous Drive Friction Welding Process Parameters Using Response Surface Methodology with Intelligent Optimization Algorithm

    Institute of Scientific and Technical Information of China (English)

    P M AJITH; T MAFSAL HUSAIN; P SATHIYA; S ARAVINDAN

    2015-01-01

    The optimum friction welding (FW) parameters of duplex stainless steel (DSS) UNS S32205 joint was determined. The experiment was carried out as the central composite array of 30 experiments. The selected input parameters were friction pressure (F), upset pressure (U), speed (S) and burn-off length (B), and responses were hardness and ultimate tensile strength. To achieve the quality of the welded joint, the ultimate tensile strength and hardness were maximized, and response surface methodology (RSM) was applied to create separate regression equations of tensile strength and hardness. Intelligent optimization technique such as genetic algorithm was used to predict the Pareto optimal solutions. Depending upon the application, preferred suitable welding parameters were selected. It was inferred that the changing hardness and tensile strength of the friction welded joint inlfuenced the upset pressure, friction pressure and speed of rotation.

  9. Nano-Welding of Multi-Walled Carbon Nanotubes on Silicon and Silica Surface by Laser Irradiation

    Directory of Open Access Journals (Sweden)

    Yanping Yuan

    2016-02-01

    Full Text Available In this study, a continuous fiber laser (1064 nm wavelength, 30 W/cm2 is used to irradiate multi-walled carbon nanotubes (MWCNTs on different substrate surfaces. Effects of substrates on nano-welding of MWCNTs are investigated by scanning electron microscope (SEM. For MWCNTs on silica, after 3 s irradiation, nanoscale welding with good quality can be achieved due to breaking C–C bonds and formation of new graphene layers. While welding junctions can be formed until 10 s for the MWCNTs on silicon, the difference of irradiation time to achieve welding is attributed to the difference of thermal conductivity for silica and silicon. As the irradiation time is prolonged up to 12.5 s, most of the MWCNTs are welded to a silicon substrate, which leads to their frameworks of tube walls on the silicon surface. This is because the accumulation of absorbed energy makes the temperature rise. Then chemical reactions among silicon, carbon and nitrogen occur. New chemical bonds of Si–N and Si–C achieve the welding between the MWCNTs and silicon. Vibration modes of Si3N4 appear at peaks of 363 cm−1 and 663 cm−1. There are vibration modes of SiC at peaks of 618 cm−1, 779 cm−1 and 973 cm−1. The experimental observation proves chemical reactions and the formation of Si3N4 and SiC by laser irradiation.

  10. Study on image acquisition in 3-D sensor system of arc welding pool surface shape using grating projection

    Science.gov (United States)

    Ai, Xiaopu; Liu, Nansheng; Wei, Yiqing; Hu, Xian; Wei, Sheng; Liu, Xiaorui

    2009-11-01

    Detecting 3-D information on welding pool surface shape is difficult due to the arc light interference, high temperature radiation and pool surface specular reflection. The characteristics of mirror like reflection on pool of liquid surface are studied. Besides the way to obtain clear information-rich image of the pool area is discussed under the strong arc light. Because of the strong arc light above the pool will affect the imaging of the relatively weaker laser stripes seriously, we need to choose a suitable shooting angle and shooting distance to achieve well image. According to all these factors, the optimal combination of the sensing structure parameters in theory is deduced. Based on this work, a vision detecting of arc welding pool surface topography system was putted up in our laboratory, also actual measurement was carried out to obtain more clear images of deformation laser stripes in welding pool. This will provide the three-dimensional reconstruction a strong support.

  11. Heat flux and temperature determination on the control rod outer surface

    Energy Technology Data Exchange (ETDEWEB)

    Taler, J.; Cebula, A. [Cracow Univ. of Tech., Cracow (Poland); Marcinkiewicz, J.; Tinoco, H. [Forsmarks Kraftgrupp AB, Osthammar (Sweden)

    2011-07-01

    The paper presents heat transfer calculation results concerning a control rod of Unit 3 of Forsmark Nuclear Power Plant (NPP). The part of the control rod, which is the object of interest, is surrounded by a mixing region of hot and cold flows and, as a consequence, is subjected to thermal fluctuations. The paper describes a numerical test which validates the method based on the solution of the inverse heat conduction problem (IHCP). The comparison of the results achieved by two methods, CFD and IHCP, including a description of the IHCP method used in the calculation process, shows a very good agreement between the methods. (author)

  12. Verification of heat flux and temperature calculation on the control rod outer surface

    Science.gov (United States)

    Taler, Jan; Cebula, Artur

    2011-12-01

    The paper presents heat transfer calculation results concerning a control rod of Forsmark Nuclear Power Plant (NPP). The part of the control rod, which is the object of interest, is surrounded by a mixing region of hot and cold flows and, as a consequence, is subjected to thermal fluctuations. The paper describes a numerical test which validates the method based on the solution of the inverse heat conduction problem (IHCP). The comparison of the results achieved by two methods, computational fluid dynamics (CFD) simulations and IHCP, including a description of the IHCP method used in the calculation process, shows a very good agreement between the methods.

  13. Electrostatic Deformation of Liquid Surfaces by a Charged Rod and a Van De Graaff Generator

    Science.gov (United States)

    Slisko, Josip; García-Molina, Rafael; Abril, Isabel

    2014-01-01

    Authors of physics textbooks frequently use the deflection of a thin, vertically falling water jet by a charged balloon, comb, or rod as a visually appealing and conceptually relevant example of electrostatic attraction. Nevertheless, no attempts are made to explore whether these charged bodies could cause visible deformation of a horizontal water…

  14. Thermoplastic welding apparatus and method

    Energy Technology Data Exchange (ETDEWEB)

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James

    2017-03-07

    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  15. Optimization of process parameters of aluminum alloy AA 2014-T6 friction stir welds by response surface methodology

    Directory of Open Access Journals (Sweden)

    Ramanjaneyulu Kadaganchi

    2015-09-01

    Full Text Available The heat treatable aluminum–copper alloy AA2014 finds wide application in the aerospace and defence industry due to its high strength-to-weight ratio and good ductility. Friction stir welding (FSW process, an emerging solid state joining process, is suitable for joining this alloy compared to fusion welding processes. This work presents the formulation of a mathematical model with process parameters and tool geometry to predict the responses of friction stir welds of AA 2014-T6 aluminum alloy, viz yield strength, tensile strength and ductility. The most influential process parameters considered are spindle speed, welding speed, tilt angle and tool pin profile. A four-factor, five-level central composite design was used and a response surface methodology (RSM was employed to develop the regression models to predict the responses. The mechanical properties, such as yield strength (YS, ultimate tensile strength (UTS and percentage elongation (%El, are considered as responses. Method of analysis of variance was used to determine the important process parameters that affect the responses. Validation trials were carried out to validate these results. These results indicate that the friction stir welds of AA 2014-T6 aluminum alloy welded with hexagonal tool pin profile have the highest tensile strength and elongation, whereas the joints fabricated with conical tool pin profile have the lowest tensile strength and elongation.

  16. Steadiness of a “water bell” surface to a destruction at a flow around of the thin rods assembly

    Directory of Open Access Journals (Sweden)

    Slesareva Ekaterina

    2015-01-01

    Full Text Available The experimental research of hydrodynamic stability of a dome-shaped film liquid at a flow around a thin plate has been carried out. Experiments were carry out with a film in shape a «water bell». The film was formed by a leak-in jet of water width 10 mm on a hard disk with diameter 14.5 mm. The width of a plate ζ changed from 0.05 to 3.5 mm. The plate placed along or across relative to the vector of velocity of a liquid in a film. Experiments have shown, that stability of a film of liquid at a flow around the plate is defined by velocity of water and a thickness of a film δ in front of the rod. It is shown, that for the appointed value of Reynolds number Reδ probably continuous flow at a flow around the plate, if Weber number Weζ less than threshold value. The criterion of steadiness a film of the «water bell» by a surface destruction at a flow around the rod is determined on the transverse size of the rod relative to the vector of velocity of a liquid.

  17. Study on surface nanocrystallization and resisting H2S stresscorrosion properties of pressure vessel steel welding joints

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Many efforts were spent on the homogenization of microstructure and property of welding joints. A new surface nanocrystallization technique named Supersonic Particles Bombarding(SSPB) can be used for this purpose. Two kinds of pressure vessel steel welding joints, 16MnR and 0Cr18Ni9Ti, were chosen to be treated by SSPB. Transmission electron microscopy was introduced to examine the surface microstructure. And their ability to resist H2 S stress corrosion was enhanced significantly after the SSPB treatment. The mechanism for the results were analyzed as well.

  18. Welding technology for rails. Rail no setsugo gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Okumura, M.; Karimine, K. (Nippon Steel Corp., Tokyo (Japan)); Uchino, K.; Sugino, K. (Nippon Steel Corp., Kitakyushu, Fukuoka (Japan). Technical Research Inst. of Yawata Works); Ueyama, K. (JR Railway Technical Research Inst., Tokyo (Japan))

    1993-08-01

    The rail joining technology is indispensable for making long welded rails. Flush butt welding, gas welding, enclosed arc welding, and thermit welding are used properly as the welding methods. A method for improving the joint reliability by controlling the residual stress distribution of welded joint is investigated to prepare high carbon component weld metal similar to the rail. Problems with each of the welding methods and the newly developed technology to solve the problems are outlined. Composition of the coating is improved also, and a high C system welding rod is developed which has satisfactory weldability. High performance and high efficient new enclosed arc welding technology not available by now is developed which utilizes high carbon welding metal as a new EA welding work technology, and put to practical use. As a result of this study, useful guides are obtained for the establishment of satisfactory thermit welding technology. 17 refs., 16 figs., 1 tab.

  19. Development of thermal protective seal for hot structure control surface actuator rod

    Science.gov (United States)

    Infed, F.; Handrick, K.; Lange, H.; Steinacher, A.; Weiland, S.; Wegmann, C.

    2012-01-01

    For the Intermediate eXperimental Vehicle (IXV) the deflection of the highly loaded body flap is performed by an actuator system which is connected to the body flap by a rod. Besides the thermal and mechanical loads the sealing of the inner vehicle against the possible leaking hot plasma is an important issue whereby the special challenge for the design results from the spatial movement of the rod. This requires a design consisting of different parts and various materials in order to satisfy the mechanical flexibility and the resistance to the thermal and mechanical loads under the aspect of reusability. This paper describes the MT Aerospace approach for the thermal protection system for the actuator as presented for the critical design review of IXV. The design is presented and described including all necessary performed analysis steps toward such a design.

  20. Improved diffusion welding and roll welding of titanium alloys

    Science.gov (United States)

    Holko, K. H.

    1973-01-01

    Auto-vacuum cleaning technique was applied to titanium parts prior to welding. This provides oxide-free welding surfaces. Diffusion welding can be accomplished in as little as five minutes of hot pressing. Roll welding can be accomplished with only ten percent deformation.

  1. Influence of Flaws of Wire Rod Surface, Inclusions and Voids on Wire Breaks in Superfine Wire Drawing

    Science.gov (United States)

    Yoshida, Kazunari; Norasethasopon, Somchai; Shinohara, Tetsuo; Ido, Ryuta

    By means of the finite element analysis (FEA), this study analyzed wire breaks that occurred in the drawing fine wires containing flaws on the wire surface, inclusion and void. The deformation behavior of an inclusion was examined, in which the inclusion's location is assumed to be on the center axis of the wire, and the cause of wire breaks and their prevention method were clarified. It was found that an inclusion diameter/wire diameter ratio of 0.4 or higher increases the likelihood of wire breaks occurring. When the inclusion is not assumed to be in the center axis of the wire, it was also found that necking and wire breaks appear more frequently. FEA showed that a flaw grows with each processing step, when a small circumferential flaw is placed on the wire rod surface, and eventually becomes a surface defect, which is called a check mark in practice.

  2. Study on Surface Depression of Ti-6Al-4V with Ultrahigh-Frequency Pulsed Gas Tungsten Arc Welding

    Science.gov (United States)

    Mingxuan, Yang; Zhou, Yang; Bojin, Qi

    2015-08-01

    Molten pool surface depression was observed with the arc welding process that was caused by arc pressure. It was supposed to have a significant effect on fluid in the molten pool that was important for the microstructure and joint properties. The impact of arc force was recognized as the reason for the surface depression during arc welding. The mathematical distribution of arc force was produced with the exponent and parabola models. Different models showed different concentrations and attenuations. The comparison between them was discussed with the simulation results. The volume of fluid method was picked up with the arc force distribution model. The surface depression was caused by the arc force. The geometry of the surface depression was discussed with liquid metal properties. The welding process was carried out with different pulsed frequencies. The results indicated the forced depression exists in molten pool and the geometry of depression was hugely due to the arc force distribution. The previous work calculated the depression in the center with force balance at one point. The other area of gas shielding was resistant by the reverse gravity from the feedback of liquid metal that was squeezed out. The article discusses the pressure effect with free deformation that allowed resistance of liquid and was easy to compare with different distributions. The curve profiles were studied with the arc force distributions, and exponent model was supposed to be more accurate to the as-weld condition.

  3. Liquid Metal Embrittlement in Resistance Spot Welding and Hot Tensile Tests of Surface-refined TWIP Steels

    Science.gov (United States)

    Barthelmie, J.; Schram, A.; Wesling, V.

    2016-03-01

    Automotive industry strives to reduce vehicle weight and therefore fuel consumption and carbon dioxide emissions. Especially in the auto body, material light weight construction is practiced, but the occupant safety must be ensured. These requirements demand high-strength steels with good forming and crash characteristics. Such an approach is the use of high- manganese-content TWIP steels, which achieve strengths of around 1,000 MPa and fracture strains of more than 60%. Welding surface-refined TWIP steels reduces their elongation at break and produces cracks due to the contact with liquid metal and the subsequent liquid metal embrittlement (LME). The results of resistance spot welds of mixed joints of high-manganese- content steel in combination with micro-alloyed ferritic steel and hot tensile tests are presented. The influence of different welding parameters on the sensitivity to liquid metal embrittlement is investigated by means of spot welding. In a high temperature tensile testing machine, the influence of different parameters is determined regardless of the welding process. Defined strains just below or above the yield point, and at 25% of elongation at break, show the correlation between the applied strain and liquid metal crack initiation. Due to the possibility to carry out tensile tests on a wide range of temperatures, dependencies of different temperatures of the zinc coating to the steel can be identified. Furthermore, the attack time of the zinc on the base material is investigated by defined heating periods.

  4. Laser Welding Test Results with Gas Atmospheres in Welding Chamber

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Hong, Jin-Tae; Ahn, Sung-Ho; Heo, Sung-Ho; Jang, Seo-Yun; Yang, Tae-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The weld beads of specimens welded under identical conditions in the helium and argon gas were cleaner, more regular, and steadier than those in a vacuum. The penetration depth of the FZ in the vacuum was much deeper than those in the helium and argon gas. To measure the irradiation properties of nuclear fuel in a test reactor, a nuclear fuel test rod instrumented with various sensors must be fabricated with assembly processes. A laser welding system to assemble the nuclear fuel test rod was designed and fabricated to develop various welding technologies of the fuel test rods to joint between a cladding tube and end-caps. It is an air-cooling optical fiber type and its emission modes are a continuous (CW) mode of which the laser generates continuous emission, and pulse (QCW) mode in which the laser internally generates sequences of pulses. We considered the system welding a sample in a chamber that can weld a specimen in a vacuum and inert gas atmosphere, and the chamber was installed on the working plate of the laser welding system. In the chamber, the laser welding process should be conducted to have no defects on the sealing area between a cladding tube and an end-cap.

  5. Optimization of hybrid laser - TIG welding of 316LN steel using response surface methodology (RSM)

    Science.gov (United States)

    Ragavendran, M.; Chandrasekhar, N.; Ravikumar, R.; Saxena, Rajesh; Vasudevan, M.; Bhaduri, A. K.

    2017-07-01

    In the present study, the hybrid laser - TIG welding parameters for welding of 316LN austenitic stainless steel have been investigated by combining a pulsed laser beam with a TIG welding heat source at the weld pool. Laser power, pulse frequency, pulse duration, TIG current were presumed as the welding process parameters whereas weld bead width, weld cross-sectional area and depth of penetration (DOP) were considered as the process responses. Central composite design was used to complete the design matrix and welding experiments were conducted based on the design matrix. Weld bead measurements were then carried out to generate the dataset. Multiple regression models correlating the process parameters with the responses have been developed. The accuracy of the models were found to be good. Then, the desirability approach optimization technique was employed for determining the optimum process parameters to obtain the desired weld bead profile. Validation experiments were then carried out from the determined optimum process parameters. There was good agreement between the predicted and measured values.

  6. A highly efficient and compact long pulse Nd:YAG rod laser with 540 J of pulse energy for welding application.

    Science.gov (United States)

    Choubey, Ambar; Vishwakarma, S C; Misra, Pushkar; Jain, R K; Agrawal, D K; Arya, R; Upadhyaya, B N; Oak, S M

    2013-07-01

    We have developed an efficient and high average power flash lamp pumped long pulse Nd:YAG laser capable of generating 1 kW of average output power with maximum 540 J of single pulse energy and 20 kW of peak power. The laser pulse duration can be varied from 1 to 40 ms and repetition rate from 1 to 100 Hz. A compact and robust laser pump chamber and resonator was designed to achieve this high average and peak power. It was found that this laser system provides highest single pulse energy as compared to other long pulsed Nd:YAG laser systems of similar rating. A slope efficiency of 5.4% has been achieved, which is on higher side for typical lamp pumped solid-state lasers. This system will be highly useful in laser welding of materials such as aluminium and titanium. We have achieved 4 mm deep penetration welding of these metals under optimized conditions of output power, pulse energy, and pulse duration. The laser resonator was optimized to provide stable operation from single shot to 100 Hz of repetition rate. The beam quality factor was measured to be M(2) ~ 91 and pulse-to-pulse stability of ±3% for the multimode operation. The laser beam was efficiently coupled through an optical fiber of 600 μm core diameter and 0.22 numerical aperture with power transmission of 90%.

  7. A highly efficient and compact long pulse Nd:YAG rod laser with 540 J of pulse energy for welding application

    Science.gov (United States)

    Choubey, Ambar; Vishwakarma, S. C.; Misra, Pushkar; Jain, R. K.; Agrawal, D. K.; Arya, R.; Upadhyaya, B. N.; Oak, S. M.

    2013-07-01

    We have developed an efficient and high average power flash lamp pumped long pulse Nd:YAG laser capable of generating 1 kW of average output power with maximum 540 J of single pulse energy and 20 kW of peak power. The laser pulse duration can be varied from 1 to 40 ms and repetition rate from 1 to 100 Hz. A compact and robust laser pump chamber and resonator was designed to achieve this high average and peak power. It was found that this laser system provides highest single pulse energy as compared to other long pulsed Nd:YAG laser systems of similar rating. A slope efficiency of 5.4% has been achieved, which is on higher side for typical lamp pumped solid-state lasers. This system will be highly useful in laser welding of materials such as aluminium and titanium. We have achieved 4 mm deep penetration welding of these metals under optimized conditions of output power, pulse energy, and pulse duration. The laser resonator was optimized to provide stable operation from single shot to 100 Hz of repetition rate. The beam quality factor was measured to be M2 ˜ 91 and pulse-to-pulse stability of ±3% for the multimode operation. The laser beam was efficiently coupled through an optical fiber of 600 μm core diameter and 0.22 numerical aperture with power transmission of 90%.

  8. Guidelines for Friction Stir Welding

    Science.gov (United States)

    2011-03-29

    in a large void at the termination point of the weld, the effects the exit hole will have on structural integrity must be considered. The...3.6 Cavity. A void -type discontinuity within a solid-state weld. See Figure 3.4. 3.7 Complex weld joint. A continuous weld...except as affected by corner radii. 3.61 Underfill . A depression resulting when the weld face is below the adjacent parent material surface. See

  9. Reconditioning medical prostheses by welding

    Science.gov (United States)

    Rontescu, C.; Cicic, D. T.; Vasile, I. M.; Bogatu, A. M.; Amza, C. G.

    2017-08-01

    After the technological process of making, some of the medical prostheses may contain imperfections, which can lead to framing the product in the spoilage category. This paper treats the possibility of reconditioning by welding of the prosthesis made of titanium alloys. The paper presents the obtained results after the reconditioning by welding, using the GTAW process, of a intramedullary rod type prosthesis in which was found a crack after the non-destructive examination. The obtained result analysis, after the micrographic examination of the welded joint areas, highlighted that the process of reconditioning by welding can be applied successfully in such situations.

  10. EVALUATION OF ACOUSTICAL HOLOGRAPHY FOR THE INSPECTION OF LIGHT WATER REACTOR WELD ASSEMBLIES

    Energy Technology Data Exchange (ETDEWEB)

    Collins, H. D.; Gribble, R. P.

    1982-06-01

    The primary objective of this program was the evaluation of acoustical holography techniques for characterization of the light water reactor weld surface signatures in the nuclear safeguards program. The accurate characterization of weld surface irregulari ties and vertical deviations was achieved using acoustical holographic interferometric techniques. Preselected weld surfaces were inspected and the vertical deviations characterized by phase measurements or fringe densities in the image. Experimental results on Sandia samples verify depth deviation sensitivities of 0.11 {micro}m to 0.16 {micro}m. The two point interferogram technique is recommended for surveillance of the weld surface associated wi th fuel rod removal in the nuclear safeguard program. The use of this unique holographic signal processing provides essentially a fail-safe method for surveillance of clandestine fuel rod removal. Statistical analysis indicates 99.99% (weld surface deviation) confidence interval between 2~m and 3~m can be achieved. These results illustrate the extremely high resolution capabilities of the surveillance technique employing coherent signal processing.

  11. MICROSTRUCTURAL CHARACTERISATION AND CORROSION BEHAVIOUR OF TOP SURFACE OF TIG WELDED 2219−T87 ALUMINIUM ALLOY

    Directory of Open Access Journals (Sweden)

    G. Venkatasubramanian

    2013-03-01

    Full Text Available The microstructural characterisation and corrosion behaviour of top surface of tungsten inert gas (TIG welded 2219−T87 aluminium alloy (AA2219–T87 in 0.6 M NaCl solution was studied by optical microscopy, scanning electron microscopy (SEM, potentiodynamic polarisation, and electrochemical impedance spectroscopy (EIS. The optical microscopy and SEM analyses revealed that the welding of base metal (BM with ER2319 filler alloy caused the formation of micro pores and micro cracks on the surface of weld zone (WZ while the welding heat caused the dissolution and segregation of CuAl2 intermetallic particles along the grain boundaries in the heat affected zone (HAZ. The anodic and cathodic branches of polarisation curves showed that the HAZ has lower corrosion resistance than WZ and BM. The decrease of charge transfer resistance of HAZ when comparedto WZ and BM obtained by electrochemical impedance spectroscopy (EIS further confirmed its higher corrosion rate in 0.6 M NaCl solution.

  12. Study on the Surface Flow Behavior of TIG Weld Pool%TIG焊熔池表面流动行为的研究

    Institute of Scientific and Technical Information of China (English)

    黄健康; 孙天亮; 樊丁; 石玗

    2016-01-01

    In view of flow behavior about the Tungsten inert gas weld pool surface, the method of use tracer particles to track flow behavior of the weld pool surface is proposed. The new experiment system which contains a laser, a screen, a camera and a welding equipment is established. The screen capture the images about the weld pool surface and the tracer particles which are surface-swimming in the weld pool by mirror reflection of a laser on the surface of weld pool during tungsten inert gas(TIG) welding, at the same time, this changing images on the screen are recorded by charge coupled device(CCD) camera. Further, the flow behavior of weld pool surface between 304 stainless steel and Q235 carbon steel are researched during the TIG welding. The experiment data is analyzed to explore the surface flow law of weld pool during the TIG welding, and the speed algorithm of tracer particles is proposed. The results show that the two different flow behaviors of TIG weld pool exist in the TIG welding process. The liquid metal on the surface flows from the edge to the center of weld pool during the welding of stainless steel, while the surface flow is from the center to the edge of weld pool during the welding of carbon steel, and to determine the flow of liquid metal in the process of stainless steel TIG welding speed is about 12 mm/s, the liquid metal in the process of carbon steel TIG welding flow rate is about 15 mm/s.%针对钨极惰性气体保护(Tungsten inert gas,TIG)焊熔池表面流动行为,在确定TIG焊熔池表面可采用粒子示踪的方法来进行其表面流动行为示踪的基础上,在以激光为试验背光光源,通过激光在 TIG 焊熔池表面镜面反射后,使得熔池及示踪粒子清晰成像于成像屏上。在此基础上,开展对304不锈钢和Q235普通碳钢的熔池表面流动行为的试验研究,对所获得这两种材料的TIG焊熔池试验数据进行处理与对比分析,探究熔池表面流动规律。研究

  13. Experimental Research on Water Boiling Heat Transfer on Horizontal Copper Rod Surface at Sub-Atmospheric Pressure

    Directory of Open Access Journals (Sweden)

    Li-Hua Yu

    2015-09-01

    Full Text Available In recent years, water (R718 as a kind of natural refrigerant—which is environmentally-friendly, safe and cheap—has been reconsidered by scholars. The systems of using water as the refrigerant, such as water vapor compression refrigeration and heat pump systems run at sub-atmospheric pressure. So, the research on water boiling heat transfer at sub-atmospheric pressure has been an important issue. There are many research papers on the evaporation of water, but there is a lack of data on the characteristics at sub-atmospheric pressures, especially lower than 3 kPa (the saturation temperature is 24 °C. In this paper, the experimental research on water boiling heat transfer on a horizontal copper rod surface at 1.8–3.3 kPa is presented. Regression equations of the boiling heat transfer coefficient are obtained based on the experimental data, which are convenient for practical application.

  14. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Energy Technology Data Exchange (ETDEWEB)

    Kilinc, B., E-mail: bkilinc@sakarya.edu.tr; Durmaz, M.; Abakay, E. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, SakaryaUniversity, Esentepe Campus, 54187Sakarya (Turkey); Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-03-30

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe{sub 12}Nb{sub 5}B{sub 3} and Fe{sub 2}NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe{sub 2}B, NbB{sub 2}, NbFeB and Fe0,2 Nb{sub 0,8} phases. The hardness of the presence phases are changing between 1689±85 HV{sub 0.01}, and 181±7 HV{sub 0.1}. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe{sub 12}Nb{sub 5}B{sub 3} and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  15. In situ droplet surface tension and viscosity measurements in gas metal arc welding

    Science.gov (United States)

    Bachmann, B.; Siewert, E.; Schein, J.

    2012-05-01

    In this paper, we present an adaptation of a drop oscillation technique that enables in situ measurements of thermophysical properties of an industrial pulsed gas metal arc welding (GMAW) process. Surface tension, viscosity, density and temperature were derived expanding the portfolio of existing methods and previously published measurements of surface tension in pulsed GMAW. Natural oscillations of pure liquid iron droplets are recorded during the material transfer with a high-speed camera. Frame rates up to 30 000 fps were utilized to visualize iron droplet oscillations which were in the low kHz range. Image processing algorithms were employed for edge contour extraction of the droplets and to derive parameters such as oscillation frequencies and damping rates along different dimensions of the droplet. Accurate surface tension measurements were achieved incorporating the effect of temperature on density. These are compared with a second method that has been developed to accurately determine the mass of droplets produced during the GMAW process which enables precise surface tension measurements with accuracies up to 1% and permits the study of thermophysical properties also for metals whose density highly depends on temperature. Thermophysical properties of pure liquid iron droplets formed by a wire with 1.2 mm diameter were investigated in a pulsed GMAW process with a base current of 100 A and a pulse current of 600 A. Surface tension and viscosity of a sample droplet were 1.83 ± 0.02 N m-1 and 2.9 ± 0.3 mPa s, respectively. The corresponding droplet temperature and density are 2040 ± 50 K and 6830 ± 50 kg m-3, respectively.

  16. 核电厂控制棒导向筒半方管真空电子束焊接的试验研究%Manufacturing Process of Electric Beam Welding on Control Rod Guide Tube of Million-kilowatt-class Nuclear Power Station

    Institute of Scientific and Technical Information of China (English)

    张斌; 吴义党; 刘鸣宇; 张其先; 陈洪

    2013-01-01

    百万千瓦级核电站控制棒导向筒中半方管采用真空电子束进行焊接.本文制定了合理的试验方案,对真空电子束焊接的热循环曲线与焊缝及附近区域残余应力的分布进行了试验测量,并分析了其热循环与残余应力的特征,为更好的控制焊接质量与制造精度提供依据.%The control rod guide tube of million-kilowatt-class nuclear power station was welded by electric beam welding. A test plan for the measurement on welding thermal circulation and residual stress was provided. The character and relationship of welding thermal circulation and residual stress were analyzed in order to provide a practical basis for improving the welding quality and manufacturing precision.

  17. Effect of laser welding on the titanium ceramic tensile bond strength.

    Science.gov (United States)

    Galo, Rodrigo; Ribeiro, Ricardo Faria; Rodrigues, Renata Cristina Silveira; Pagnano, Valéria de Oliveira; Mattos, Maria da Glória Chiarello de

    2011-08-01

    Titanium reacts strongly with elements, mainly oxygen at high temperature. The high temperature of titanium laser welding modifies the surface, and may interfere on the metal-ceramic tensile bond strength. The influence of laser welding on the titanium-ceramic bonding has not yet been established. The purpose of this in vitro study was to analyze the influence of laser welding applied to commercially pure titanium (CpTi) substructure on the bond strength of commercial ceramic. The influence of airborne particle abrasion (Al2O3) conditions was also studied. Forty CpTi cylindrical rods (3 mm x 60 mm) were cast and divided into 2 groups: with laser welding (L) and without laser welding (WL). Each group was divided in 4 subgroups, according to the size of the particles used in airborne particle abrasion: A - Al2O3 (250 µm); B - Al2O3 (180 µm); C - Al2O3 (110 µm); D - Al2O3 (50 µm). Ceramic rings were fused around the CpTi rods. Specimens were invested and their tensile strength was measured at fracture with a universal testing machine at a crosshead speed of 2.0 mm/min and 200 kgf load cell. Statistical analysis was carried out with analysis of variance and compared using the independent t test (plaser-welded specimens, i.e. the metal-ceramic tensile bond strength was lower.

  18. Parameter design and analysis in continuous drive friction welding of Al6061/SiCp composites

    Energy Technology Data Exchange (ETDEWEB)

    Adalrasan, R. [Saveetha Engineering College, Chennai (India); Sundaram, A. Shanmuga [Sree Sastha Institute of Engineering and Technology, Chennai (India)

    2015-02-15

    Continuous drive friction welding (FW) had found profound industrial applications as an economical solid state joining process. The welding parameters such as frictional pressure, upset pressure, burn off length and rotational speed were found to influence the quality of joints. In the present study, Al6061/SiC{sub p} rods were joined by friction welding. The welding trials were designed by using Taguchi's L{sub 9} orthogonal array. Tensile strength and micro hardness of the joints were observed as the quality characteristics after each trial. The urge for parameter design had prompted the disclosure of a new integrated methodology based on technique for order of preference by similarity to ideal solution (TOPSIS) and grey relational analysis (GRA). The effectiveness of the proposed approach of T-GRA was validated by conducting a confirmation test and the field emission scanning electron microscope (FESEM) images of the fractured surface were also examined.

  19. Analysis of effect of temperature gradients on surface-tension phenomena in gas-tungsten-arc welds

    Energy Technology Data Exchange (ETDEWEB)

    Lee, H.A.; Chien, P.S.J.

    1982-10-01

    Fluid motion directed by surface tension is considered as a contributor to heat penetration in a weld pool. The potential phenomena at the gas-liquid interface were analyzed, and the dependence of surface motion on temperature in the gas-tungsten-arc (GTA) welding process was examined. An existing heat-transfer model was used and was able to predict weld size to +- 50% of the actual value. A momentum-transfer equation was derived by considering the contribution of Lorentz force. The momentum boundary condition was developed and was able to predict the Marangoni effect. The magnitude of surface-tension-driven force is comparable to the gravitational force on one gram. An empirical approach was proposed to couple heat-transfer and momentum-transfer phenomena. A dimensional analysis identified the pertinent dimensionless groups as Reynolds, Weber, Froude, Peclet, and Power numbers and a dimensionless velocity. A simplified form of the correction was developed by combining dimensionless groups to yield a correlation with the Bond, Prandtl, and modified power numbers. Future experimental work was proposed to test the functionality of the dimensionless groups.

  20. Effects of Alloying Elements on Microstructure and Erosion Resistance of Fe-C-Cr Weld Surfacing Layer

    Institute of Scientific and Technical Information of China (English)

    Daqian SUN; Wenquan WANG; Zhaozhi XUAN; Yue XU; Zhenfeng ZHOU

    2003-01-01

    Effects of alloying elements on microstructure and erosion resistance of Fe-C-Cr weld surfacing layer have been studied. The experimental results show that increasing C and Cr content favors improving the erosion resistance of the layer, and the excessive C and Cr result in decreasing the erosion resistance at 90 deg. erosion. That Mo, Nb or Ti improves the erosion resistance of Fe-C-Cr weld surfacing layer is mainly attributed to increasing the amount of M7C3 and forming fine NbC or TiC in austenite matrix, but the excessive Mo, Nb or Ti is unfavorable. The addition of Mo, Nb and Ti in proper combination possesses stronger effect on improving the erosion resistance and the erosion resistance (εA) of Fe-C-Cr weld surfacing layer with fine NbC, TiC and M7C3 distributing uniformly in austenite matrix obviously increases to 2.81 at 15 deg. erosion and 2.88 at 90 deg. erosion when the layer composition is 3.05C, 20.58Cr, 1.88Mo, 2.00Nb and 1.05Ti (in wt pct).

  1. Analysis of effect of temperature gradients on surface-tension phenomena in gas-tungsten-arc welds

    Energy Technology Data Exchange (ETDEWEB)

    Lee, H.A.; Chien, P.S.J.

    1982-10-01

    Fluid motion directed by surface tension is considered as a contributor to heat penetration in a weld pool. The potential phenomena at the gas-liquid interface were analyzed, and the dependence of surface motion on temperature in the gas-tungsten-arc (GTA) welding process was examined. An existing heat-transfer model was used and was able to predict weld size to +- 50% of the actual value. A momentum-transfer equation was derived by considering the contribution of Lorentz force. The momentum boundary condition was developed and was able to predict the Marangoni effect. The magnitude of surface-tension-driven force is comparable to the gravitational force on one gram. An empirical approach was proposed to couple heat-transfer and momentum-transfer phenomena. A dimensional analysis identified the pertinent dimensionless groups as Reynolds, Weber, Froude, Peclet, and Power numbers and a dimensionless velocity. A simplified form of the correction was developed by combining dimensionless groups to yield a correlation with the Bond, Prandtl, and modified power numbers. Future experimental work was proposed to test the functionality of the dimensionless groups.

  2. Experimental investigation and metallographic characterization of fiber laser beam welding of Ti-6Al-4V alloy using response surface method

    Science.gov (United States)

    Kumar, Chandan; Das, Manas; Paul, C. P.; Singh, B.

    2017-08-01

    In the present study, experimental investigations of fiber-laser-beam-welding of 5 mm thick Ti-6Al-4V alloy are carried out based on statistical design of experiments. The relationship between the process parameters such as welding power, welding speed, and defocused position of the laser beam with the output responses such as width of the fusion zone, size of the heat affected zone, and fusion zone area are established in terms of regression models. Also, the most significant process parameters and their optimum ranges are identified and their percentage contributions on output responses are calculated. It is observed that welding power and speed plays the major role for full penetration welding. Also, welding power shows direct effect whereas welding speed shows the inverse effect on the output responses. The bead geometry is influenced by the defocused position of the laser beam due to the change in power density on the workpiece surface. However, overall fusion zone area is unaffected. Mechanical characterization of the welded samples such as microstructural analysis, hardness, and tensile tests are conducted. It is noticed that the hardness value of the FZ is higher than the HAZ and BM zone due to the difference in cooling rate during welding which promotes the formation of α‧ martensitic phase in the FZ. Also, an average hardness value in the FZ is compared for two different defocusing positions (i.e. 1 and 2 mm). It is found that hardness value is higher for 1 mm defocused position than 2 mm due the decrement in grain size below a critical range at 2 mm defocused position. The ultimate tensile strength and % elongation of the welded samples are degraded as compared to BM which can be further improved by post heat treatment.

  3. The Characteristics of Columniform Surface Wave Plasma Excited Around a Quartz Rod by 2.45 GHz Microwaves

    Science.gov (United States)

    Wu, Zhonghang; Liang, Rongqing; Nagatsu, Masaaki; Chang, Xijiang

    2016-10-01

    A novel surface wave plasma (SWP) source excited with cylindrical Teflon waveguide has been developed in our previous work. The plasma characteristics have been simply studied. In this work, our experimental device has been significantly improved by replacing the Teflon waveguide with a quartz rod, and then better microwave coupling and higher gas purity can be obtained during plasma discharge. The plasma spatial distributions, both in radial and axial directions, have been measured and the effect of gas pressure has been investigated. Plasma density profiles indicate that this plasma source can produce uniform plasma in an axial direction at low pressure, which shows its potential in plasma processing on a curved surface such as an inner tube wall. A simplified circular waveguide model has been used to explain the principle of plasma excitation. The distinguishing features and potential application of this kind of plasma source with a hardware improvement have been shown. supported in part by National Natural Science of Foundation of China (Nos. 11005021, 51177017 and 11175049), the Grants-in-Aid for Scientific Research of Japan Society for the Promotion of Science (No. 21110010) and the Fudan University Excellent Doctoral Research Program (985 project) and the Ph.D Programs Foundation of Ministry of Education of China (No. 20120071110031)

  4. The properties and microstructure of padding welds built up on the surface of forging dies

    Directory of Open Access Journals (Sweden)

    S. Pytel

    2010-07-01

    Full Text Available The study presents selected results of the examinations of the properties and microstructure of weld overlays built up with the UTOP38,F-812 and F-818 welding wires on a substrate of the 42CrMo4 structural steel. Among others, the following investigations were carriedout: bend tests, hardness measurements and determination of ferrite content in a bainitic-martensitic microstructure of UTOP38 and F-812layers.

  5. Monitoring of surface-fatigue crack propagation in a welded steel angle structure using guided waves and principal component analysis

    Science.gov (United States)

    Lu, Mingyu; Qu, Yongwei; Lu, Ye; Ye, Lin; Zhou, Limin; Su, Zhongqing

    2012-04-01

    An experimental study is reported in this paper demonstrating monitoring of surface-fatigue crack propagation in a welded steel angle structure using Lamb waves generated by an active piezoceramic transducer (PZT) network which was freely surface-mounted for each PZT transducer to serve as either actuator or sensor. The fatigue crack was initiated and propagated in welding zone of a steel angle structure by three-point bending fatigue tests. Instead of directly comparing changes between a series of specific signal segments such as S0 and A0 wave modes scattered from fatigue crack tips, a variety of signal statistical parameters representing five different structural status obtained from marginal spectrum in Hilbert-huang transform (HHT), indicating energy progressive distribution along time period in the frequency domain including all wave modes of one wave signal were employed to classify and distinguish different structural conditions due to fatigue crack initiation and propagation with the combination of using principal component analysis (PCA). Results show that PCA based on marginal spectrum is effective and sensitive for monitoring the growth of fatigue crack although the received signals are extremely complicated due to wave scattered from weld, multi-boundaries, notch and fatigue crack. More importantly, this method indicates good potential for identification of integrity status of complicated structures which cause uncertain wave patterns and ambiguous sensor network arrangement.

  6. Nematic liquid crystals on spherical surfaces: Control of defect configurations by temperature, density, and rod shape

    Science.gov (United States)

    Dhakal, Subas; Solis, Francisco J.; Olvera de la Cruz, Monica

    2012-07-01

    Recent experiments have shown that defect conformations in spherical nematic liquid crystals can be controlled through variations of temperature, shell thickness, and other environmental parameters. These modifications can be understood as a result of the induced changes in the effective elastic constants of the system. To characterize the relation between defect conformations and elastic anisotropy, we carry out Monte Carlo simulations of a nematic on a spherical surface. As the anisotropy is increased, the defects flow from a tetrahedral arrangement to two coalescing pairs and then to a great circle configuration. We also analyze this flow using a variational method based on harmonic configurations.

  7. Bovine serum albumin surface imprinted polymer fabricated by surface grafting copolymerization on zinc oxide rods and its application for protein recognition.

    Science.gov (United States)

    Li, Xiangjie; Zhou, Jingjing; Tian, Lei; Li, Wei; Zhang, Baoliang; Zhang, Hepeng; Zhang, Qiuyu

    2015-10-01

    A novel bovine serum albumin (BSA) surface imprinted polymer based on ZnO rods was synthesized by surface grafting copolymerization. It exhibited an excellent recognition performance to bovine serum albumin. The adsorption capacity and imprinting factor of bovine serum albumin could reach 89.27 mg/g and 2.35, respectively. Furthermore, the fluorescence property of ZnO was used for tracing the process of protein imprinting and it implied the excellent optical sensing property of this material. More importantly, the hypothesis that the surface charge of carrier could affect the imprinting process was confirmed. That is, ZnO with positive surface charge could not only improve the recognition specificity of binding sites to template proteins (pI 7). It was also important that the reusability of ZnO@BSA molecularly imprinted polymers was satisfactory. This implied that the poor mechanical/chemical stability of traditional zinc oxide sensors could be solved by the introduction of surface grafting copolymerization. These results revealed that the ZnO@BSA molecularly imprinted polymers are a promising optical/electrochemical sensor element.

  8. Experimental study on activating welding for aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Huang Yong; Fan Ding

    2005-01-01

    TIG welding and EB welding for aluminum alloy 3003 were carried out to study the effects of activating flux on weld penetration of activating welding for aluminum alloys. SiO2 was used as the activating flux. It is found that, SiO2 can increase the weld penetration and decrease the weld width of FBTIG when the flux gap is small. For A-TIG welding and EB welding with focused mode, the weld penetrations and the weld widths increase simultaneously. SiO2 has little effect on the weld penetration and weld width of EB welding with defocused mode. It is believed that, change of surface tension temperature gradient is not the main mechanism of SiO2 improving weld penetration of activating welding for aluminum alloys.

  9. Evaluation of shear bond strength of porcelain bonded to laser welded titanium surface and determination of mode of bond failure.

    Science.gov (United States)

    Patil, Narendra P; Dandekar, Minal; Nadiger, Ramesh K; Guttal, Satyabodh S

    2010-09-01

    The aim of this study was to evaluate the shear bond strength of porcelain to laser welded titanium surface and to determine the mode of bond failure through scanning electron microscopy (SEM) and energy dispersive spectrophotometry (EDS). Forty five cast rectangular titanium specimens with the dimension of 10 mm x 8 mm x 1 mm were tested. Thirty specimens had a perforation of 2 mm diameter in the centre. These were randomly divided into Group A and B. The perforations in the Group B specimens were repaired by laser welding using Cp Grade II titanium wire. The remaining 15 specimens were taken as control group. All the test specimens were layered with low fusing porcelain and tested for shear bond strength. The debonded specimens were subjected to SEM and EDS. Data were analysed with 1-way analysis of variance and Student's t-test for comparison among the different groups. One-way analysis of variance (ANOVA) showed no statistically significant difference in shear bond strength values at a 5% level of confidence. The mean shear bond strength values for control group, Group A and B was 8.4 +/- 0.5 Mpa, 8.1 +/- 0.4 Mpa and 8.3 +/- 0.3 Mpa respectively. SEM/EDS analysis of the specimens showed mixed and cohesive type of bond failure. Within the limitations of the study laser welding did not have any effect on the shear bond strength of porcelain bonded to titanium.

  10. Effect of surface oxidation layer on tensile strength of Cu-Ni alloy in friction stir welding

    Science.gov (United States)

    Yoon, Taejin; Park, Sangwon; Chung, Sungwook; Noh, Joongsuk; Kim, Kwangho; Kang, Chungyun

    2016-05-01

    Friction stir welding (FSW) of thick Cu-Ni plate was successfully completed. The fracture position after tensile testing was located at the weld nugget zone (WNZ), where surface oxidation occurred. The oxidation morphologies on the surface of the base metal were analyzed by SEM, EPMA and XRD, with the oxide layer being obtained by simple and useful way to analyze the oxide products, namely, collecting oxide powders after immersing of the oxidized specimen into HNO3 solution. The results highlighted that an oxide layer of 30 μm thickness consists of a mixture of two phases, Cu2O and NiO, on the surface of the base metal. After FSW, the thickness of the oxide layer on the surface was decreased to approximately 5 μm, and broken oxide particles, which is NiO, penetrated into the WNZ by the rotating tool. NiO was preferentially formed at the surface after FSW because it has a lower Gibbs free energy value at 950 °C, which is the peak temperature measured during FSW. Oxide layer of Cu-Ni plate was clearly only removed by mechanical method grinding with 1200-grit SiC paper. The removal of oxide layer results in improved mechanical strength.

  11. Explosive welding of pipes

    Energy Technology Data Exchange (ETDEWEB)

    Drennov, O.; Burtseva, O.; Kitin, A. [Russian Federal Nuclear Center, Sarov (Russian Federation)

    2006-08-15

    Arrangement of pipelines for the transportation of oil and gas is a complicated problem. In this paper it is suggested to use the explosive welding method to weld pipes together. This method is rather new. This method can be advantageous (saving material and physical resources) comparing to its static analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. We suggest to perform explosive welding according to the following scheme: the ends of the 2 pipes are connected, the external surfaces are kept at a similar level. A cylindrical steel layer of diameter larger than the pipe diameter is set around the pipe joint and an explosive charge is placed on its external surface. The basic problem is the elimination of strains and reduction of pipe diameter in the area of the dynamic effect. The suggestion is to use water as filler: the volume of pipes in the area adjacent to the zone of explosive welding is totally filled with water. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gas dynamic and elastic-plastic calculations we determined non-deformed mass of water. Model experiments with pipes having radii R = 57 mm confirmed results of the calculations and the possibility in principle to weld pipes by explosion with use of water as filler.

  12. Studies of welded joints

    Directory of Open Access Journals (Sweden)

    J. M. Krupa

    2010-07-01

    Full Text Available Studies of a welded joint were described. The joint was made as a result of the reconstruction of a truss and one of the possible means to make a repair. The studies were of a simulation character and were targeted at the detection of welding defects and imperfections thatshould be eliminated in a real structure. A model was designed and on this model the tests and examinations were carried out. The modelwas made under the same conditions as the conditions adopted for repair. It corresponded to the real object in shape and dimensions, and in the proposed technique of welding and welding parameters. The model was composed of five plates joined together with twelve beads.The destructive and non-destructive tests were carried out; the whole structure and the respective welds were also examined visually. Thedefects and imperfections in welds were detected by surface methods of inspection, penetration tests and magnetic particle flaw detection.The model of the welded joint was prepared by destructive methods, a technique that would never be permitted in the case of a realstructure. For the investigations it was necessary to cut out the specimens from the welded joint in direction transverse to the weld run. The specimens were subjected to metallographic examinations and hardness measurements. Additionally, the joint cross-section was examined by destructive testing methods to enable precise determination of the internal defects and imperfections. The surface methods were applied again, this time to determine the severity of welding defects. The analysis has proved that, fabricated under proper conditions and with parameters of the welding process duly observed, the welded joint has good properties and repairs of this type are possible in practice.

  13. ENUSA-TECNATOM collaboration project: improvements to the system of inspection by UT's circular fresh fuel rod welding; Proyecto colaboraci0n ENUSA-TECNATOM: Mejoras en el sistema de inspeccion por UT de la soldadura circular de la barra combustible fresca

    Energy Technology Data Exchange (ETDEWEB)

    Gallardo, J.; Toral, M.; Moraleda, J.; Quinones, D.

    2014-07-01

    Enusa and Tecnatom have embarked on a road of technological and commercial collaboration that aims to firstly, the continuous improvement of the means of production of fuel from the factory in Juzbado, but uses the joint technological capital to diversify their business global opportunities. This collaboration has emerged a new line for control by UT of welding circular fresh fuel rod and the development of an equipment for sale to the CINF in Yibin fuel factory. The characteristics of these projects are presented in this paper. (Author)

  14. Morphoelastic rods

    CERN Document Server

    Tiero, Alessandro

    2014-01-01

    We propose a mechanical theory describing elastic rods which, like plant organs, can grow and can change their intrinsic curvature and torsion. The equations ruling accretion and remodeling are obtained by combining balance laws involving non-standard forces with constitutive prescriptions filtered by a dissipation principle that takes into account both standard and non-standard working.

  15. Contribution to the Study of Effects of Surface State of Welded Joints in Stainless Steel Upon Resistance Towards Pitting Corrosion

    Directory of Open Access Journals (Sweden)

    Juraga, I.

    2007-01-01

    Full Text Available Successful corrosion resistance of stainless steels is based on their natural ability of passivation, i.e. formation of film of chromium oxides that prevents corrosion in many environments. Any nonuniformity of surface layers may be initial spot for corrosion processes and damages. In this contribution, beside real corrosion damages occurred in practice, results of testing of pitting corrosion resistance of weld beads made applying TIG process on AISI 316L steel grade are presented. SEM and EDX testing, as well as electrochemical corrosion testing confirmed adverse effects of heat tints zones upon corrosion resistance of stainless steels.

  16. Explosive Welding of Pipes

    Science.gov (United States)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga

    2013-06-01

    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  17. Analysis on Common Defects on the Surface of Hot Rolled Wire Rods%热轧盘条常见表面缺陷分析

    Institute of Scientific and Technical Information of China (English)

    汪先虎; 姜洪刚; 吴东明

    2014-01-01

    介绍了热轧盘条常见的各类表面缺陷,结合金相微观分析方法,对盘条不同表面缺陷的典型微观形貌和金相组织形态进行分类与分析,从连铸与轧制工艺角度追溯了盘条表面缺陷产生的原因,提出了相应解决方案。%All kinds of common defects on the surface of hot rolled wired rods are introduced, and then typical microstructures and metallographic structure forms of different defects on the sur-face of wire rods are classified and analyzed by metallographic microscopic analysis method. Fi-nally the corresponding solution for dealing with these defects is proposed based on getting the causes leading to the defects on the surface of wire rods through analysis of the continuous casting and rolling process.

  18. Nuclear Fuel Test Rod Fabrication for Data Acquisition Test

    Energy Technology Data Exchange (ETDEWEB)

    Joung, Chang-Young; Hong, Jin-Tae; Kim, Ka-Hye; Huh, Sung-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-10-15

    A nuclear fuel test rod must be fabricated with precise welding and assembly technologies, and confirmed for their soundness. Recently, we have developed various kinds of processing systems such as an orbital TIG welding system, a fiber laser welding system, an automated drilling system and a helium leak analyzer, which are able to fabricate the nuclear fuel test rods and rigs, and keep inspection systems to confirm the soundness of the nuclear fuel test rods and rids. The orbital TIG welding system can be used with two kinds of welding methods. One can perform the round welding for end-caps of a nuclear fuel test rod by an orbital head mounted in a low-pressure chamber. The other can do spot welding for a pin-hole of a nuclear fuel test rod in a high-pressure chamber to fill up helium gas of high pressure. The fiber laser welding system can weld cylindrical and 3 axis samples such as parts of a nuclear fuel test rod and instrumentation sensors which is moved by an index chuck and a 3 axis (X, Y, Z) servo stage controlled by the CNC program. To measure the real-time temperature change at the center of the nuclear fuel during the irradiation test, a thermocouple should be instrumented at that position. Therefore, a hole needs to be made at the center of fuel pellet to instrument the thermocouple. An automated drilling system can drill a fine hole into a fuel pellet without changing tools or breaking the work-piece. The helium leak analyzer (ASM-380 model of DEIXEN Co.) can check the leak of the nuclear fuel test rod filled with helium gas. This paper describes not only the assembly and fabrication methods used by the process systems, but also the results of the data acquisition test for the nuclear fuel test rod. A nuclear fuel test rod for the data acquisition test was fabricated using the welding and assembling echnologies acquired from previous tests.

  19. 49 CFR 192.235 - Preparation for welding.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Preparation for welding. 192.235 Section 192.235... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.235 Preparation for welding. Before beginning any welding, the welding surfaces must be clean and free of any material...

  20. Laser welding and post weld treatment of modified 9Cr-1MoVNb steel.

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Z. (Nuclear Engineering Division)

    2012-04-03

    Laser welding and post weld laser treatment of modified 9Cr-1MoVNb steels (Grade P91) were performed in this preliminary study to investigate the feasibility of using laser welding process as a potential alternative to arc welding methods for solving the Type IV cracking problem in P91 steel welds. The mechanical and metallurgical testing of the pulsed Nd:YAG laser-welded samples shows the following conclusions: (1) both bead-on-plate and circumferential butt welds made by a pulsed Nd:YAG laser show good welds that are free of microcracks and porosity. The narrow heat affected zone has a homogeneous grain structure without conventional soft hardness zone where the Type IV cracking occurs in conventional arc welds. (2) The laser weld tests also show that the same laser welder has the potential to be used as a multi-function tool for weld surface remelting, glazing or post weld tempering to reduce the weld surface defects and to increase the cracking resistance and toughness of the welds. (3) The Vicker hardness of laser welds in the weld and heat affected zone was 420-500 HV with peak hardness in the HAZ compared to 240 HV of base metal. Post weld laser treatment was able to slightly reduce the peak hardness and smooth the hardness profile, but failed to bring the hardness down to below 300 HV due to insufficient time at temperature and too fast cooling rate after the time. Though optimal hardness of weld made by laser is to be determined for best weld strength, methods to achieve the post weld laser treatment temperature, time at the temperature and slow cooling rate need to be developed. (4) Mechanical testing of the laser weld and post weld laser treated samples need to be performed to evaluate the effects of laser post treatments such as surface remelting, glazing, re-hardening, or tempering on the strength of the welds.

  1. Welding Curriculum.

    Science.gov (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  2. Effect of surface state on the oxidation behavior of welded 308L in simulated nominal primary water of PWR

    Energy Technology Data Exchange (ETDEWEB)

    Ming, Hongliang; Zhang, Zhiming; Wang, Jiazhen; Zhu, Ruolin; Ding, Jie; Wang, Jianqiu, E-mail: wangjianqiu@imr.ac.cn; Han, En-Hou; Ke, Wei

    2015-05-15

    Highlights: • A duplex oxide film can be formed on the Welded 308L. • Surface state has no influence on the phase composition of the oxide film. • Surface state can affect the thickness of the oxide film. • Surface state can affect the morphology of the oxide film. - Abstract: The oxidation behavior of 308L weld metal (WM) with different surface state in the simulated nominal primary water of pressurized water reactor (PWR) was studied by scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD) analyzer and X-ray photoelectron spectroscopy (XPS). After 480 h immersion, a duplex oxide film composed of a Fe-rich outer layer (Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3} and a small amount of NiFe{sub 2}O{sub 4}, Ni(OH){sub 2}, Cr(OH){sub 3} and (Ni, Fe)Cr{sub 2}O{sub 4}) and a Cr-rich inner layer (FeCr{sub 2}O{sub 4} and NiCr{sub 2}O{sub 4}) can be formed on the 308L WM samples with different surface state. The surface state has no influence on the phase composition of the oxide films but obviously affects the thickness of the oxide films and the morphology of the oxides (number & size). With increasing the density of dislocations and subgrain boundaries in the cold-worked superficial layer, the thickness of the oxide film, the number and size of the oxides decrease.

  3. Wear resistance of laser cladding and plasma spray welding layer on stainless steel surface

    Institute of Scientific and Technical Information of China (English)

    Xinlin Wang(王新林); Shihong Shi(石世宏); Qiguang Zheng(郑启光)

    2004-01-01

    The effect of coatings, which are formed with laser cladding and plasma spray welding on 1Cr18Ni9Ti base metal, on wear resistance is studied, A 5-kW transverse flowing CO2 laser is used for cladding Co base alloy powder pre-placed on the substrate. Comparing with the plasma spray coatings, the spoiled rate of products with laser clad layers was lower and the rate of finished products was higher. Their microstructure is extremely fine. They have close texture and small size grain. Their dilution resulting from the compositions of the base metal and thermal effect on base metal are less. The hardness, toughness,and strength of the laser cladding layers are higher. Wear tests show that the laser layers have higher properties of anti-friction, anti-scour and high-temperature sliding strike. The wear resistance of laser clad layers are about one time higher than that of plasma spray welding layer.

  4. Advanced Welding Concepts

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  5. Characteristics of Welding Crack Defects and Failure Mode in Resistance Spot Welding of DP780 Steel

    Institute of Scientific and Technical Information of China (English)

    Xiao-pei WANG; Yong-qiang ZHANG; Jian-bin JU; Jian-qiang ZHANG; Jian-wei YANG

    2016-01-01

    The mechanical properties of welded joints in resistance spot welding of DP780 steel were tested,and three dif-ferent types of welding cracks in welded joints were investigated by optical microscopy,scanning electron microscopy and electron back-scattered diffraction.Finally,the failure mode of the welded joints in shear tensile test was dis-cussed.It is found the shear tensile strength of welded joints can be greatly improved by adding preheating current or tempering current.The surface crack in welded joint is intergranular fracture,while the inner crack in welded joint is transgranular fracture,and the surface crack on the edge of the electrode imprint can be improved by adding prehea-ting current or tempering current.The traditional failure mode criterion advised by American Welding Society is no longer suitable for DP780 spot welds and the critical nugget size suggested by Pouranvari is overestimated.

  6. MODEL OF LASER-TIG HYBRID WELDING HEAT SOURCE

    Institute of Scientific and Technical Information of China (English)

    Chen Yanbin; Li Liqun; Feng Xiaosong; Fang Junfei

    2004-01-01

    The welding mechanism of laser-TIG hybrid welding process is analyzed. With the variation of arc current, the welding process is divided into two patterns: deep-penetration welding and heat conductive welding. The heat flow model of hybrid welding is presented. As to deep-penetration welding, the heat source includes a surface heat flux and a volume heat flux. The heat source of heat conductive welding is composed of two Gaussian distribute surface heat sources. With this heat source model, a temperature field is calculated. The finite element code MARC is employed for this purpose. The calculation results show a good agreement with the experimental data.

  7. Eulerian formulation of elastic rods

    Science.gov (United States)

    Huynen, Alexandre; Detournay, Emmanuel; Denoël, Vincent

    2016-06-01

    In numerous biological, medical and engineering applications, elastic rods are constrained to deform inside or around tube-like surfaces. To solve efficiently this class of problems, the equations governing the deflection of elastic rods are reformulated within the Eulerian framework of this generic tubular constraint defined as a perfectly stiff normal ringed surface. This reformulation hinges on describing the rod-deformed configuration by means of its relative position with respect to a reference curve, defined as the axis or spine curve of the constraint, and on restating the rod local equilibrium in terms of the curvilinear coordinate parametrizing this curve. Associated with a segmentation strategy, which partitions the global problem into a sequence of rod segments either in continuous contact with the constraint or free of contact (except for their extremities), this re-parametrization not only trivializes the detection of new contacts but also transforms these free boundary problems into classic two-points boundary-value problems and suppresses the isoperimetric constraints resulting from the imposition of the rod position at the extremities of each rod segment.

  8. Simulation of Weld Depth in A-TIG Welding with Unified Arc-electrode model

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Calculations have been made for weld depths occurring for TIG welding activated by a flux over the surface of the weld pool. In this case, the flux introduces an electrically insulating layer over the outer regions of the weld-pool surface. There is then an increase in the current density at the surface of the centre of the weld-pool with a consequent increase in the J×B forces, which drive a strong convective flow of the molten metal downwards, tending to make a deep weld. For a flux which produces an insulating layer for all but a central region of radius 2 mm, the calculated weld-depth is 7 mm, and an arc spot is predicted at the centre of the weld-pool surface. As yet we have not resolved the reason for significant differences that exist between our measurements of weld depth and the theoretical predictions.

  9. Round robin analysis on stress intensity factor of inner surface cracks in welded stainless steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Han, Chang Gi; Chang, Yoon Suk [Dept. of Nuclear Engineering, College of Engineering, Kyung Hee University, Yongin (Korea, Republic of); Kim, Jong Sung [Dept. of Mechanical Engineering, Sunchon National University, Sunchon (Korea, Republic of); Kim, Maan Won [Central Research Institute, Korea Hydro and Nuclear Power Company, Daejeon (Korea, Republic of)

    2016-12-15

    Austenitic stainless steels (ASSs) are widely used for nuclear pipes as they exhibit a good combination of mechanical properties and corrosion resistance. However, high tensile residual stresses may occur in ASS welds because postweld heat treatment is not generally conducted in order to avoid sensitization, which causes a stress corrosion crack. In this study, round robin analyses on stress intensity factors (SIFs) were carried out to examine the appropriateness of structural integrity assessment methods for ASS pipe welds with two types of circumferential cracks. Typical stress profiles were generated from finite element analyses by considering residual stresses and normal operating conditions. Then, SIFs of cracked ASS pipes were determined by analytical equations represented in fitness-for-service assessment codes as well as reference finite element analyses. The discrepancies of estimated SIFs among round robin participants were confirmed due to different assessment procedures and relevant considerations, as well as the mistakes of participants. The effects of uncertainty factors on SIFs were deducted from sensitivity analyses and, based on the similarity and conservatism compared with detailed finite element analysis results, the R6 code, taking into account the applied internal pressure and combination of stress components, was recommended as the optimum procedure for SIF estimation.

  10. Round Robin Analyses on Stress Intensity Factors of Inner Surface Cracks in Welded Stainless Steel Pipes

    Directory of Open Access Journals (Sweden)

    Chang-Gi Han

    2016-12-01

    Full Text Available Austenitic stainless steels (ASSs are widely used for nuclear pipes as they exhibit a good combination of mechanical properties and corrosion resistance. However, high tensile residual stresses may occur in ASS welds because postweld heat treatment is not generally conducted in order to avoid sensitization, which causes a stress corrosion crack. In this study, round robin analyses on stress intensity factors (SIFs were carried out to examine the appropriateness of structural integrity assessment methods for ASS pipe welds with two types of circumferential cracks. Typical stress profiles were generated from finite element analyses by considering residual stresses and normal operating conditions. Then, SIFs of cracked ASS pipes were determined by analytical equations represented in fitness-for-service assessment codes as well as reference finite element analyses. The discrepancies of estimated SIFs among round robin participants were confirmed due to different assessment procedures and relevant considerations, as well as the mistakes of participants. The effects of uncertainty factors on SIFs were deducted from sensitivity analyses and, based on the similarity and conservatism compared with detailed finite element analysis results, the R6 code, taking into account the applied internal pressure and combination of stress components, was recommended as the optimum procedure for SIF estimation.

  11. Effect of weld microstructure on weld properties in A-TIG welding of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    刘凤尧; 杨春利; 林三宝; 吴林; 苏生

    2003-01-01

    Conventional TIG welding is known as its low productivity and limited weld depth in a single pass. Activating TIG welding (A-TIG) can greatly improve the penetration when compared with the conventional TIG welding. The effects of five kinds of activating fluxes with single component (NaF, CaF2, AlF3, NaCl or CaCl2) on penetration, microstructure and weld mechanical properties during the TIG welding of titanium alloy Ti-6Al-4V were studied. Compared with the conventional TIG welding, the experimental results show that the fluxes can greatly improve the penetration at the same welding specifications. This is because of the constriction of anode spots and the change of surface tension grads. Among them the effect of flux NaF is the best in the weld tensile strength, and the effect of flux CaF2 on the weld bend intension is the best. The appearance of inferior crystal grains and the structure of trident crystal grains are the main reasons that the performance of weld with fluoride is improved. These experimental results can be used as an aid for selecting suitable activating flux for titanium alloy.

  12. Detection and sizing of defects in control rod drive mechanism penetrations using eddy current and ultrasonics

    Energy Technology Data Exchange (ETDEWEB)

    Light, G.M.; Fisher, J.L.; Tennis, R.F.; Stolte, J.S.; Hendrix, G.J. [Southwest Research Inst., San Antonio, TX (United States)

    1996-08-01

    Over the last two years, concern has been generated about the capabilities of performing nondestructive evaluation (NDE) of the closure-head penetrations in nuclear-reactor pressure vessels. These penetrations are primarily for instrumentation and control rod drive mechanisms (CRDMs) and are usually thick-walled Inconel tubes, which are shrink-fitted into the steel closure head. The penetrations are then welded between the outside surface of the penetration and the inside surface of the closure head. Stress corrosion cracks initiating at the inner surface of the penetration have been reported at several plants. Through-wall cracks in the CRDM penetration or CRDM weld could lead to loss of coolant in the reactor vessel. The CRDM penetration presents a complex inspection geometry for conventional NDE techniques. A thermal sleeve, through which pass the mechanical linkages for operating the control rods, is inserted into the penetration in such a way that only a small annulus (nominally 3 mm) exists between the thermal sleeve and inside surface of the penetration. Ultrasonic (UT) and eddy current testing (ET) techniques that could be used to provide defect detection and sizing capability were investigated. This paper describes the ET and UT techniques, the probes developed, and the results obtained using these probes and techniques on CRDM penetration mock-ups.

  13. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    Science.gov (United States)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  14. Explosive Welding with Nitroguanidine.

    Science.gov (United States)

    Sadwin, L D

    1964-03-13

    By using the explosive nitroguanidine, continuous welds can be made between similar and dissimilar metals. Since low detonation pressures are attainable, pressure transfer media are not required between the explosive and the metal surface. The need for either a space or an angle between the metals is eliminated, and very low atmospheric pressures are not required. Successful welds have been made between tantalum and 4140 steel, 3003H14 aluminum and 4140 steel, and 304 stainless steel and 3003H14 aluminum.

  15. Laser Impact Welding

    OpenAIRE

    Daehn, Glenn S.; Lippold, John; Liu, Deijan; Taber, Geoff; Wang, Huimin

    2012-01-01

    Laser impact welding is a solid-state, collision-based welding process. In this process, laser-generated optical energy is converted to kinetic energy through the ablation at the surface and confinement of the gas generated between a flyer and backing plate. The launch of the flyer can be affected by many factors, for example, backing material, ablative layer, and flyer thickness. In this paper, the effect of three backing materials: glass, polycarbonate and cellophane tape, we...

  16. Welding of solid wood

    OpenAIRE

    Ivica Župčić; Goran Mihulja; Andrija Bogner; Ivica Grbac; Ivica @up~i}, Goran Mihulja, Andrija Bogner, Ivica Grbac,; Božidar Hrovat

    2008-01-01

    This paper presents the up-to-date knowledge and results of the application of wood welding techniques at the Faculty of Forestry University of Zagreb. Wood welding technologies have been developed as a new way of bonding timber by using high temperature generatedby friction and pressure. Timber is assembled without any adhesives. During the process the surface layer of timber (lignin), which is in direct contact with its counterpart, melts due to high pressure and temperature, which is usual...

  17. Thermal insulation of wet shielded metal arc welds

    Science.gov (United States)

    Keenan, Patrick J.

    1993-06-01

    Computational and experimental studies were performed to determine the effect of static thermal insulation on the quality of wet shielded metal arc welds (SMAW). A commercially available heat flow and fluid dynamics spectral-element computer program was used to model a wet SMAW and to determine the potential effect on the weld cooling rate of placing thermal insulation adjacent to the weld line. Experimental manual welds were made on a low carbon equivalent (0.285) mild steel and on a higher carbon equivalent (0.410) high tensile strength steel, using woven fabrics of alumina-boria-silica fibers to insulate the surface of the plate being welded. The effect of the insulation on weld quality was evaluated through the use of post-weld Rockwell Scale hardness measurements on the surface of the weld heat affected zones (HAZ's) and by visual inspection of sectioned welds at 10 X magnification. The computational simulation demonstrated a 150% increase in surface HAZ peak temperature and a significant decrease in weld cooling rate with respect to uninsulated welds, for welds in which ideal insulation had been placed on the base plate surface adjacent to the weld line. Experimental mild steel welds showed a reduction in surface HAZ hardness attributable to insulation at a 77% significance level. A visual comparison of the cross-sections of two welds made in 0.410 carbon equivalent steel-with approximately equivalent heat input-revealed underbead cracking in the uninsulated weld but not in the insulated weld.

  18. Welding Technician

    Science.gov (United States)

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  19. Optimization of process parameters of aluminum alloy AA 2014-T6 friction stir welds by response surface methodology

    OpenAIRE

    Ramanjaneyulu Kadaganchi; Madhusudhan Reddy Gankidi; Hina Gokhale

    2015-01-01

    The heat treatable aluminum–copper alloy AA2014 finds wide application in the aerospace and defence industry due to its high strength-to-weight ratio and good ductility. Friction stir welding (FSW) process, an emerging solid state joining process, is suitable for joining this alloy compared to fusion welding processes. This work presents the formulation of a mathematical model with process parameters and tool geometry to predict the responses of friction stir welds of AA 2014-T6 aluminum allo...

  20. Dynamics of space welding impact and corresponding safety welding study.

    Science.gov (United States)

    Fragomeni, James M; Nunes, Arthur C

    2004-03-01

    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions.

  1. Effect of post-welding heat treatment on wear resistance of cast-steel die with surfacing layer

    Directory of Open Access Journals (Sweden)

    Xu Wujiao

    2015-01-01

    Full Text Available The wear resistance capability of die surfacing layer under different Post-Welding Heat Treatments (PWHT was analysed by Finite Element (FE simulation and experiments. Taking hot forging process of a crankshaft as an example, a wear model of the hot forging die coated with surfacing layer was established using FE software DEFORM-3D. The simulation results indicated that the wear resistance capability of the die surfacing layer is optimal when tempering temperature and holding time are 550 °C and 4 h respectively. To verify the wear computational results, 16 groups of PWHT orthogonal wear tests were performed at a temperature of 400 °C, which is a similar temperature to that occurs in an actual hot forging die. The wear-test result showed a good agreement with the FE simulation. SEM observation of the wear debris on 16 specimens showed that oxidative wear is dominant when the temperature was in 400 °C. Furthermore, when tempering temperature and holding time were 550 °C and 4 h respectively, the carbide alloy dispersively distributes in the metallographic structure, which helps to improve the wear resistance of the surfacing layer.

  2. Viewing Welds By Computer Tomography

    Science.gov (United States)

    Pascua, Antonio G.; Roy, Jagatjit

    1990-01-01

    Computer tomography system used to inspect welds for root penetration. Source illuminates rotating welded part with fan-shaped beam of x rays or gamma rays. Detectors in circular array on opposite side of part intercept beam and convert it into electrical signals. Computer processes signals into image of cross section of weld. Image displayed on video monitor. System offers only nondestructive way to check penetration from outside when inner surfaces inaccessible.

  3. Effect of Surface States on Joining Mechanisms and Mechanical Properties of Aluminum Alloy (A5052 and Polyethylene Terephthalate (PET by Dissimilar Friction Spot Welding

    Directory of Open Access Journals (Sweden)

    Farazila Yusof

    2016-04-01

    Full Text Available In this research, polyethylene terephthalate (PET, as a high-density thermoplastic sheet, and Aluminum A5052, as a metal with seven distinct surface roughnesses, were joined by friction spot welding (FSW. The effect of A5052’s various surface states on the welding joining mechanism and mechanical properties were investigated. Friction spot welding was successfully applied for the dissimilar joining of PET thermoplastics and aluminum alloy A5052. During FSW, the PET near the joining interface softened, partially melted and adhered to the A5052 joining surface. The melted PET evaporated to form bubbles near the joining interface and cooled, forming hollows. The bubbles have two opposite effects: its presence at the joining interface prevent PET from contacting with A5052, while bubbles or hollows are crack origins that induce crack paths which degrade the joining strength. On the other hand, the bubbles’ flow pushed the softened PET into irregularities on the roughened surface to form mechanical interlocking, which significantly improved the strength. The tensile-shear failure load for an as-received surface (0.31 μ m Ra specimen was about 0.4–0.8 kN while that for the treated surface (>0.31 μ m Ra specimen was about 4.8–5.2 kN.

  4. Effect of laser welding on the titanium ceramic tensile bond strength

    Directory of Open Access Journals (Sweden)

    Rodrigo Galo

    2011-08-01

    Full Text Available Titanium reacts strongly with elements, mainly oxygen at high temperature. The high temperature of titanium laser welding modifies the surface, and may interfere on the metal-ceramic tensile bond strength. OBJECTIVE: The influence of laser welding on the titanium-ceramic bonding has not yet been established. The purpose of this in vitro study was to analyze the influence of laser welding applied to commercially pure titanium (CpTi substructure on the bond strength of commercial ceramic. The influence of airborne particle abrasion (Al2O3 conditions was also studied. MATERIAL AND METHODS: Forty CpTi cylindrical rods (3 mm x 60 mm were cast and divided into 2 groups: with laser welding (L and without laser welding (WL. Each group was divided in 4 subgroups, according to the size of the particles used in airborne particle abrasion: A - Al2O3 (250 µm; B - Al2O3 (180 µm; C - Al2O3 (110 µm; D - Al2O3 (50 µm. Ceramic rings were fused around the CpTi rods. Specimens were invested and their tensile strength was measured at fracture with a universal testing machine at a crosshead speed of 2.0 mm/min and 200 kgf load cell. Statistical analysis was carried out with analysis of variance and compared using the independent t test (p<0.05. RESULTS: Significant differences were found among all subgroups (p<0.05. The highest and the lowest bond strength means were recorded in subgroups WLC (52.62 MPa and LD (24.02 MPa, respectively. CONCLUSION: Airborne particle abrasion yielded significantly lower bond strength as the Al2O3 particle size decreased. Mechanical retention decreased in the laser-welded specimens, i.e. the metal-ceramic tensile bond strength was lower.

  5. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

  6. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

    2003-01-01

    this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling......Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...

  7. Magnetohydrodynamic behaviors in a resistance spot weld nugget under different welding currents

    Institute of Scientific and Technical Information of China (English)

    S.; Jack; HU

    2008-01-01

    Magnetohydrodynamic behaviors in a resistance spot weld nugget under different welding currents are investigated based on a multiphysics coupled numerical model, which incorporates phase change and variable electrical contact resis-tances at faying surface and electrode-workpiece contact surface. The patterns of the flow field and thermal field at the end of the welding phase under different welding currents are obtained. The evolutions of fluid flow and heat transfer during the whole welding process are also revealed systematically. The analysis results are also compared with a traditional electrothermal coupled model to obtain the quantitative effects of the magnetohydrodynamic behaviors on the resistance spot weld nugget formation.

  8. Magnetohydrodynamic behaviors in a resistance spot weld nugget Under different welding currents

    Institute of Scientific and Technical Information of China (English)

    LI YongBing; LIN ZhongQin; S. Jack HU; CHEN GuanLong

    2008-01-01

    Magnetohydrodynamic behaviors in a resistance spot weld nugget under different welding currents are investigated based on a multiphysics coupled numerical model, which incorporates phase change and variable electrical contact resis- tances at faying surface and electrode-workpiece contact surface. The patterns of the flow field and thermal field at the end of the welding phase under different welding currents are obtained. The evolutions of fluid flow and heat transfer during the whole welding process are also revealed systematically. The analysis results are also compared with a traditional electrothermal coupled model to obtain the quantitative effects of the magnetohydrodynamic behaviors on the resistance spot weld nugget formation.

  9. Spherical and rod-like dialdehyde cellulose nanocrystals by sodium periodate oxidation: Optimization with double response surface model and templates for silver nanoparticles

    Directory of Open Access Journals (Sweden)

    F-F. Lu

    2016-12-01

    Full Text Available A novel double response surface model is used first time to optimize a regioselective process to prepare spherical dialdehyde cellulose nanocrystals (SDACN and rod-like dialdehyde cellulose nanocrystals (RDACN via one-step sodium periodate (NaIO4 oxidation. The influence of four preparation factors (solid-liquid ratio, NaIO4 concentration, reaction time and temperature on the yields and aldehyde contents of the final products were evaluated. For comparison, rod-like cellulose nanocrystals (CN-M and CN-S were prepared by hydrochloric/formic acid hydrolysis and sulfuric acid hydrolysis, respectively. The RDACN shows high crystallinity of 82%, while SDACN presents low crystallinity due to the high degree of oxidation. Thus, SDACN has poorer thermal stability than RDACN and CN-M, but higher than CN-S. Compared to CN-M, SDACN with higher aldehyde contents as templates is beneficial to deposit more Ag nanoparticles with diameters of 30±4 nm and the resultant nanohybrids exhibit good antibacterial activities against both Gram-negative E. coli and Gram-positive S. aureus.

  10. Stereoscopic Video Weld-Seam Tracker

    Science.gov (United States)

    Kennedy, Larry Z.

    1991-01-01

    Stereoscopic video camera and laser illuminator operates in conjunction with image-data-processing computer to locate weld seam and to map surface features in vicinity of seam. Intended to track seams to guide placement of welding torch in automatic welding system and to yield information on qualities of welds. More sensitive than prior optical seam trackers and suitable for use in production environment. Tracks nearly invisible gap between butted machined edges of two plates.

  11. Study of Compatibility of Stainless Steel Weld Joints with Liquid Sodium-Potassium Coolants for Fission Surface Power Reactors for Lunar and Space Applications

    Energy Technology Data Exchange (ETDEWEB)

    Grossbeck, Martin [Univ. of Tennessee, Knoxville, TN (United States); Qualls, Louis [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-07-31

    To make a manned mission to the surface of the moon or to Mars with any significant residence time, the power requirements will make a nuclear reactor the most feasible source of energy. To prepare for such a mission, NASA has teamed with the DOE to develop Fission Surface Power technology with the goal of developing viable options. The Fission Surface Power System (FSPS) recommended as the initial baseline design includes a liquid metal reactor and primary coolant system that transfers heat to two intermediate liquid metal heat transfer loops. Each intermediate loop transfers heat to two Stirling heat exchangers that each power two Stirling converters. Both the primary and the intermediate loops will use sodium-potassium (NaK) as the liquid metal coolant, and the primary loop will operate at temperatures exceeding 600°C. The alloy selected for the heat exchangers and piping is AISI Type 316L stainless steel. The extensive experience with NaK in breeder reactor programs and with earlier space reactors for unmanned missions lends considerable confidence in using NaK as a coolant in contact with stainless steel alloys. However, the microstructure, chemical segregation, and stress state of a weld leads to the potential for corrosion and cracking. Such failures have been experienced in NaK systems that have operated for times less than the eight year goal for the FSPS. For this reason, it was necessary to evaluate candidate weld techniques and expose welds to high-temperature, flowing NaK in a closed, closely controlled system. The goal of this project was to determine the optimum weld configuration for a NaK system that will withstand service for eight years under FSPS conditions. Since the most difficult weld to make and to evaluate is the tube to tube sheet weld in the intermediate heat exchangers, it was the focus of this research. A pumped loop of flowing NaK was fabricated for exposure of candidate weld specimens at temperatures of 600°C, the expected

  12. Effects of Surface Alloying and Laser Beam Treatment on the Microstructure and Wear Behaviour of Surfaces Modified Using Submerged Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Regita BENDIKIENE

    2016-05-01

    Full Text Available In this study, the effects of surface alloying of cheap plain carbon steel using submerged metal arc technique and subsequent laser beam treatment on the microstructure and wear behaviour of surfaced layers were studied. This method is the cheapest one to obtain high alloyed coatings, because there is no need to apply complex technologies of powder making (metal powder is spread on the surface of base metal or inserted into the flux, it is enough to grind, granulate and blend additional materials. On the other hand, strengthening of superficial layers of alloys by thermal laser radiation is one of the applications of laser. Surface is strengthened by concentrated laser beam focused into teeny area (from section of mm till some mm. Teeny area of metal heat up rapidly and when heat is drain to the inner metal layers giving strengthening effect. Steel surface during this treatment exceeds critical temperatures, if there is a need to strengthen deeper portions of the base metal it is possible even to fuse superficial layer. The results presented in this paper are based on micro-structural and micro-chemical analyses of the surfaced and laser beam treated surfaces and are supported by analyses of the hardness, the wear resistance and resultant microstructures. Due to the usage of waste raw materials a significant improvement (~ 30 % in wear resistance was achieved. The maximum achieved hardness of surfaced layer was 62 HRC, it can be compared with high alloyed conventional steel grade. Wear properties of overlays with additional laser beam treatment showed that weight loss of these layers was ~10 % lower compared with overlays after welding; consequently it is possible to replace high alloyed conventional steel grades forming new surfaces or restoring worn machine elements and tools.DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7621

  13. Effects of Surface Alloying and Laser Beam Treatment on the Microstructure and Wear Behaviour of Surfaces Modified Using Submerged Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Regita BENDIKIENE

    2016-05-01

    Full Text Available In this study, the effects of surface alloying of cheap plain carbon steel using submerged metal arc technique and subsequent laser beam treatment on the microstructure and wear behaviour of surfaced layers were studied. This method is the cheapest one to obtain high alloyed coatings, because there is no need to apply complex technologies of powder making (metal powder is spread on the surface of base metal or inserted into the flux, it is enough to grind, granulate and blend additional materials. On the other hand, strengthening of superficial layers of alloys by thermal laser radiation is one of the applications of laser. Surface is strengthened by concentrated laser beam focused into teeny area (from section of mm till some mm. Teeny area of metal heat up rapidly and when heat is drain to the inner metal layers giving strengthening effect. Steel surface during this treatment exceeds critical temperatures, if there is a need to strengthen deeper portions of the base metal it is possible even to fuse superficial layer. The results presented in this paper are based on micro-structural and micro-chemical analyses of the surfaced and laser beam treated surfaces and are supported by analyses of the hardness, the wear resistance and resultant microstructures. Due to the usage of waste raw materials a significant improvement (~ 30 % in wear resistance was achieved. The maximum achieved hardness of surfaced layer was 62 HRC, it can be compared with high alloyed conventional steel grade. Wear properties of overlays with additional laser beam treatment showed that weight loss of these layers was ~10 % lower compared with overlays after welding; consequently it is possible to replace high alloyed conventional steel grades forming new surfaces or restoring worn machine elements and tools.DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7621

  14. Corrosion Behavior of Top and Bottom Surfaces for Single-Side and Double-Side Friction Stir Welded 7085-T7651 Aluminum Alloy Thick Plate Joints

    Science.gov (United States)

    Xu, Weifeng; Zhang, Wei; Wu, Xiaoli

    2017-03-01

    Thick plate joints of 7085-T7451 aluminum alloy were obtained through both single-side and double-side friction stir welding (SS or DS-FSW). The chloride ions effects on the corrosion behavior of the top and bottom surfaces of the joints were examined by cyclic potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). Results show that the corrosion susceptibility was suppressed significantly in the weld nugget zone, while the base material and heat-affected zone were prone to be corrosion attacked. For the SS-FSWed joint, the top surface showed a higher corrosion resistance than that of the bottom surface, but the larger corrosive heterogeneity was observed between the top and bottom surfaces compared with the two welds of DS-FSWed joint, which was confirmed by the morphology of corrosion attack. A deep insight on the microstructure of the joints indicates that the intermetallic particles played a key role in the corrosion behavior of the FSWed AA7085 aluminum alloy joints in chloride solution.

  15. Corrosion Behavior of Top and Bottom Surfaces for Single-Side and Double-Side Friction Stir Welded 7085-T7651 Aluminum Alloy Thick Plate Joints

    Science.gov (United States)

    Xu, Weifeng; Zhang, Wei; Wu, Xiaoli

    2017-01-01

    Thick plate joints of 7085-T7451 aluminum alloy were obtained through both single-side and double-side friction stir welding (SS or DS-FSW). The chloride ions effects on the corrosion behavior of the top and bottom surfaces of the joints were examined by cyclic potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). Results show that the corrosion susceptibility was suppressed significantly in the weld nugget zone, while the base material and heat-affected zone were prone to be corrosion attacked. For the SS-FSWed joint, the top surface showed a higher corrosion resistance than that of the bottom surface, but the larger corrosive heterogeneity was observed between the top and bottom surfaces compared with the two welds of DS-FSWed joint, which was confirmed by the morphology of corrosion attack. A deep insight on the microstructure of the joints indicates that the intermetallic particles played a key role in the corrosion behavior of the FSWed AA7085 aluminum alloy joints in chloride solution.

  16. Soldadura (Welding). Spanish Translations for Welding.

    Science.gov (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  17. WELDING TORCH

    Science.gov (United States)

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  18. Solid State Welding Development at Marshall Space Flight Center

    Science.gov (United States)

    Ding, Robert J.; Walker, Bryant

    2012-01-01

    What is TSW and USW? TSW is a solid state weld process consisting of an induction coil heating source, a stir rod, and non-rotating containment plates Independent heating, stirring and forging controls Decouples the heating, stirring and forging process elements of FSW. USW is a solid state weld process consisting of an induction coil heating source, a stir rod, and a non-rotating containment plate; Ultrasonic energy integrated into non-rotating containment plate and stir rod; Independent heating, stirring and forging controls; Decouples the heating, stirring and forging process elements of FSW.

  19. Quality status display for a vibration welding process

    Energy Technology Data Exchange (ETDEWEB)

    Spicer, John Patrick; Abell, Jeffrey A.; Wincek, Michael Anthony; Chakraborty, Debejyo; Bracey, Jennifer; Wang, Hui; Tavora, Peter W.; Davis, Jeffrey S.; Hutchinson, Daniel C.; Reardon, Ronald L.; Utz, Shawn

    2017-03-28

    A system includes a host machine and a status projector. The host machine is in electrical communication with a collection of sensors and with a welding controller that generates control signals for controlling the welding horn. The host machine is configured to execute a method to thereby process the sensory and control signals, as well as predict a quality status of a weld that is formed using the welding horn, including identifying any suspect welds. The host machine then activates the status projector to illuminate the suspect welds. This may occur directly on the welds using a laser projector, or on a surface of the work piece in proximity to the welds. The system and method may be used in the ultrasonic welding of battery tabs of a multi-cell battery pack in a particular embodiment. The welding horn and welding controller may also be part of the system.

  20. Approximate solutions of the equation of motion’s of the rigid rod which rocks on the circular surface without slipping

    Directory of Open Access Journals (Sweden)

    Md. Alal Hosen

    2014-09-01

    Full Text Available In this paper, a modified harmonic balance method based an analytical technique has been developed to determine approximate solutions for a strongly nonlinear oscillator with a discontinuous term which is arising from the motion of rigid rod on the surface without slipping. Usually, a set of nonlinear algebraic equations is solved in this method. However, analytical solutions of these algebraic equations are not always possible, especially in the case of a large oscillation. We have been compared the solution results of this method with the numerical solution in order to validate the approach and assess the accuracy of the solutions has been demonstrated and discussed. We found that, a second order modified harmonic balance method works very well for the whole range of initial amplitudes. The advantage of the using method is its simple procedure and gives almost similar results in comparison with the exact solution.

  1. Response Surface Methodology Control Rod Position Optimization of a Pressurized Water Reactor Core Considering Both High Safety and Low Energy Dissipation

    Directory of Open Access Journals (Sweden)

    Yi-Ning Zhang

    2017-02-01

    Full Text Available Response Surface Methodology (RSM is introduced to optimize the control rod positions in a pressurized water reactor (PWR core. The widely used 3D-IAEA benchmark problem is selected as the typical PWR core and the neutron flux field is solved. Besides, some additional thermal parameters are assumed to obtain the temperature distribution. Then the total and local entropy production is calculated to evaluate the energy dissipation. Using RSM, three directions of optimization are taken, which aim to determine the minimum of power peak factor Pmax, peak temperature Tmax and total entropy production Stot. These parameters reflect the safety and energy dissipation in the core. Finally, an optimization scheme was obtained, which reduced Pmax, Tmax and Stot by 23%, 8.7% and 16%, respectively. The optimization results are satisfactory.

  2. Study of mechanism of activating flux increasing weld penetration of AC A-TIG welding for aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    HUANG Yong; FAN Ding; FAN Qinghua

    2007-01-01

    When multi-component flux AF305 is used as surface activating flux for an aluminum alloy, the weld penetration of activating flux-tungsten inert-gas (A-TIG)welding is over two times more than that of conventional TIG welding. Using A-TIG welding with the modes of alternating current (AC), direct current electrode negative (DCEN) and direct current electrode positive (DCEP), respectively, the flux differently affects weld penetration when the polarity is different. After studied the effect of compelled arc constriction on weld penetration of AC welding, it is believed that the constriction of the whole arc root is not the main mechanism that flux AF305 dramatically improves weld penetration. The penetration has a relationship with the separate distribution of slag on the weld surface. Then, an observation of scanning electron microscopy (SEM) and an electronic data systems (EDS) analysis of slag were performed respectively. The separate distribution of slag on the weld pool during welding and the great constriction of arc spots were confirmed by TIG welding with helium shielding gas. The relationship between slag distribution and weld penetration was studied by adding aluminum powder into flux AF305 to change the distribution of slag. During welding, the separate distribution of slag on the weld pool results in the great constriction of arc spots, an increase in arc spot force, and an increase in Lorentz force within the arc and weld pool. Finally, the weld penetration is increased.

  3. Friction surfaced Stellite6 coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rao, K. Prasad; Damodaram, R. [Department of Metallurgical and Materials Engineering - Indian Institute of Technology Madras, Chennai 600 036 (India); Rafi, H. Khalid, E-mail: khalidrafi@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Ram, G.D. Janaki [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Reddy, G. Madhusudhan [Metal Joining Group, Defence Metallurgical Research Laboratory (DMRL) Kanchanbagh, Hyderabad 500 058 (India); Nagalakshmi, R. [Welding Research Institute, Bharat Heavy Electricals Limited, Tiruchirappalli 620 014 (India)

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  4. Treatment of defective fuel rods for interim storage

    Energy Technology Data Exchange (ETDEWEB)

    Muenchow, K.; Hummel, W. [AREVA NP GmbH, Erlangen (Germany)

    2013-07-01

    In this paper we look exclusively at the treatment of defective fuel rods for long-term dry interim storage at the nuclear power plant, in order to avoid off-site transports. AREVA has developed a technique that allows verifiably adequate drying of the defective fuel rods and reconstructs the barrier for retaining radioactive materials. This is done by individually encapsulating the defective fuel rods and achieving gas-tightness by seal welding. This guarantees the retention of radioactive materials during the storage period of at least 40 years in a transport and storage flask in an interim storage facility at site. (orig.)

  5. Tensile strength and corrosion resistance of brazed and laser-welded cobalt-chromium alloy joints.

    Science.gov (United States)

    Zupancic, Rok; Legat, Andraz; Funduk, Nenad

    2006-10-01

    The longevity of prosthodontic restorations is often limited due to the mechanical or corrosive failure occurring at the sites where segments of a metal framework are joined together. The purpose of this study was to determine which joining method offers the best properties to cobalt-chromium alloy frameworks. Brazed and 2 types of laser-welded joints were compared for their mechanical and corrosion characteristics. Sixty-eight cylindrical cobalt-chromium dental alloy specimens, 35 mm long and 2 mm in diameter, were cast. Sixteen specimens were selected for electrochemical measurements in an artificial saliva solution and divided into 4 groups (n=4). In the intact group, the specimens were left as cast. The specimens of the remaining 3 groups were sectioned at the center, perpendicular to the long-axis, and were subsequently rejoined by brazing (brazing group) or laser welding using an X- or I-shaped joint design (X laser and I laser groups, respectively). Another 16 specimens were selected for electrochemical measurements in a more acidic artificial saliva solution. These specimens were also divided into 4 groups (n=4) as described above. Electrochemical impedance spectroscopy and potentiodynamic polarization were used to assess corrosion potentials, breakdown potentials, corrosion current densities, total impedances at lowest frequency, and polarization charge-transfer resistances. The remaining 36 specimens were used for tensile testing. They were divided into 3 groups in which specimen pairs (n=6) were joined by brazing or laser welding to form 70-mm-long cylindrical rods. The tensile strength (MPa) was measured using a universal testing machine. Differences between groups were analyzed using 1-way analysis of variance (alpha=.05). The fracture surfaces and corrosion defects were examined with a scanning electron microscope. The average tensile strength of brazed joints was 792 MPa and was significantly greater (P<.05) than the tensile strength of both types of

  6. Explosive welding finds uses offshore

    Energy Technology Data Exchange (ETDEWEB)

    1984-02-01

    This article discusses an explosive welding procedure for pipeline repair. Unlike fusion welding, explosive welding does not leave a brittle area behind and will stop axial or longitudinal cracking of a pipeline. The metals are joined by cold impact pressure, which actually liquifies the metal at the point of impact. In explosive welding, the force of the circular explosion drives the two metals together with such an impact that a bonded wave pattern is set up. All surface defects and oxides are pushed ahead of the collision front, resulting in a metal-to-metal seal. Two techniques are reviewed: the Exploweld method and the Norabel method. Both methods do not reduce or expand the internal diameter of the welded surface.

  7. Size Evolution of the Surface Short Fatigue Cracks of 1Cr18Ni9Ti Weld Metal

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Size evolution of the surface short fatigue cracks of 1Cr18Ni9Ti weld metal was investigated. A local viewpoint is applied to be agreement with a so-called "effectively short fatigue crack criterion". Attention was paid to the dominant effectively short fatigue crack (DESFC) initiation zone and the zones ahead of the DESFC tips. The results revealed that the evolutionary size shows a significant character of microstructural short crack (MSC) and physical short crack (PSC) stages. In the MSC stage, fatigue damage is due to mainly the initiation and irregular growth of the effectively short fatigue cracks (ESFCs). In the PSC stage, the damage is conversely due to mainly the DESFC growth and partially, the growth of the ESFCs and the coalescence of the ESFCs themselves with the DESFC. The process involves from a non-ordered/chaotic state in the initiation of MSC stage, gradually to an independently random state at the transition point between the MSC and PSC stages and then, to an ordered/history-dependent random state. Interactive effect of the collective cracks is stronger and shows an increase in the MSC stage. It reaches a maximum value at the transition point and then, tends to a decrease in the PSC stage. The DESFC acts as a result of the interactive cracks and thus, is deemed suitable to describe the behaviour of collective cracks.

  8. Tensile properties and fracture surface of 07MnNiCrMoVDR steel welded joint at low temperature

    Institute of Scientific and Technical Information of China (English)

    Zhang Lihong; Chen Furong; Xie Ruijun

    2009-01-01

    The tensile properties and fracture surfuce of 07MnNiCrMoVDR steel welded joint at low temperature have been studied by universal testing machine and scanning electron microscope. The results show that the tensile properties of 07MnNiCrMoVDR steel welded joint are greatly affected by temperature. Tensile strength and yield strength of 07MnNiCrMoVDR steel welded joint increase, bat elongation and reduction of area decrease with temperature decreasing. The macro-fracture of 07 MnNiCrMoVDR steel welded joint exhibits that the shear lip is not significant and micro-fracture makes up of dimpled fracture and tear fracture, and dimple becomes tiny and uniform with temperature decreasing.

  9. Effects of soldering and laser welding on bond strength of ceramic to metal.

    Science.gov (United States)

    Aladağ, Akin; Cömlekoğlu, M Erhan; Dündar, Mine; Güngör, M Ali; Artunç, Celal

    2011-01-01

    Welding or soldering of metal frameworks negatively affects the overall bond strength between the veneering ceramic and metal. The purpose of this study was to evaluate the effect of soldering and laser-welding procedures on the bond strength between ceramic and metal. Thirty Ni-based metal specimens (Wiron 99) (8 × 4 × 4 mm) were fabricated and divided into 3 groups; soldered (S), laser welded (L), and control (untreated cast alloy) (n=10). In S and L specimens, a notch (1 × 1.5 mm) was prepared longitudinally on the surface of each specimen and filled with compatible alloy (Wiron soldering rods and Wiroweld NC, respectively). Vickers hardness measurements were made after polishing the surfaces with a metallographic polishing kit. A veneering ceramic (VITA VMK 95) was vibrated, condensed in a mold, and fired on the metal frameworks. The specimens were sectioned in 2 axes to obtain nontrimmed bar specimens with a bonding area of approximately 1 mm². Forty bars per block were obtained. Each bar was subjected to microtensile bond strength (μTBS) testing with a crosshead speed of 1 mm/min. The μTBS data (MPa) were recorded, and SEM was used for failure analysis of the tested bars. The measurements were statistically analyzed using a 1-way ANOVA and Tamhane tests (α=.05). The mean differences in μTBS of veneering ceramic to soldered (10.4 ±2.4 MPa) and laser-welded (11.7 ±1.3 MPa) metal surfaces were not significantly different and were significantly lower than that of the cast alloy (25.4 ±3.6 MPa) (Plaser-welded groups (129 ±11 HV) (Plaser welding significantly decreased the μTBS of a veneering ceramic to a base metal alloy. Copyright © 2011 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  10. An improved method to spot-weld difficult junctions

    Science.gov (United States)

    Ferrenz, Elizabeth E.; Amare, Andinet; Arumainayagam, Christopher R.

    2001-12-01

    Recent advances in spot-welding technology such as high frequency direct current inverter welders provide an improved and reproducible method to spot-weld difficult junctions. The importance of removing the oxide layers on metal surfaces, accurately delivering the weld pulse profile, and controlling the force applied to the materials during the welding process are discussed in the context of resistance spot-welding a molybdenum crystal to a tantalum loop and attaching a tungsten-rhenium thermocouple to the crystal.

  11. Transcriptome Dynamics of Developing Photoreceptors in Three-Dimensional Retina Cultures Recapitulates Temporal Sequence of Human Cone and Rod Differentiation Revealing Cell Surface Markers and Gene Networks.

    Science.gov (United States)

    Kaewkhaw, Rossukon; Kaya, Koray Dogan; Brooks, Matthew; Homma, Kohei; Zou, Jizhong; Chaitankar, Vijender; Rao, Mahendra; Swaroop, Anand

    2015-12-01

    The derivation of three-dimensional (3D) stratified neural retina from pluripotent stem cells has permitted investigations of human photoreceptors. We have generated a H9 human embryonic stem cell subclone that carries a green fluorescent protein (GFP) reporter under the control of the promoter of cone-rod homeobox (CRX), an established marker of postmitotic photoreceptor precursors. The CRXp-GFP reporter replicates endogenous CRX expression in vitro when the H9 subclone is induced to form self-organizing 3D retina-like tissue. At day 37, CRX+ photoreceptors appear in the basal or middle part of neural retina and migrate to apical side by day 67. Temporal and spatial patterns of retinal cell type markers recapitulate the predicted sequence of development. Cone gene expression is concomitant with CRX, whereas rod differentiation factor neural retina leucine zipper protein (NRL) is first observed at day 67. At day 90, robust expression of NRL and its target nuclear receptor NR2E3 is evident in many CRX+ cells, while minimal S-opsin and no rhodopsin or L/M-opsin is present. The transcriptome profile, by RNA-seq, of developing human photoreceptors is remarkably concordant with mRNA and immunohistochemistry data available for human fetal retina although many targets of CRX, including phototransduction genes, exhibit a significant delay in expression. We report on temporal changes in gene signatures, including expression of cell surface markers and transcription factors; these expression changes should assist in isolation of photoreceptors at distinct stages of differentiation and in delineating coexpression networks. Our studies establish the first global expression database of developing human photoreceptors, providing a reference map for functional studies in retinal cultures.

  12. A Stereo Vision Visualization Method in Welding

    Science.gov (United States)

    Zhao, Chuangxin; Richardson, Ian M.; Kleijn, Chris; Kenjeres, Sasa; Saldi, Zaki

    2008-09-01

    The oscillation of weld pool surface, vaporization and spatters make the measurement in welding difficult; two dimensional results can not reflect enough information in welding. However, there are few direct three dimensional methods to understand the fluid flow during welding. In this paper, we described a three dimensional reconstruction method to measure velocity in welding based on a single high speed camera. A stereo adapter was added in front of the high speed camera lens to obtain two images in the same frame from different view points at the same time; according to the machine vision theory, three dimensional parameters could be reconstructed based on these two images

  13. Analysis of Equilibrium with Friction of an Elastic Rod Constrained by a Cylindrical Surface%受圆柱面约束弹性细杆的摩擦平衡分析

    Institute of Scientific and Technical Information of China (English)

    薛纭; 刘昭

    2016-01-01

    Under background of a class of engineering object,the problem of equilibrium with friction of an elastic rod constrained by a cylindrical surface was investigated in this paper.On the basis of the analysis of the configuration and the motion of the circular-cross-section elastic rod constrained by the cylindrical surface,differential equations of the equilibrium with the distributed friction were derived and transformed into dimensionless form.Conditions for the existence of solutions of the screw rod without the friction were obtained,as well as conditions for no relative sliding between the elastic rod and the cylinder surface with the friction.It was found that the deformation expressed by the first derivative of nutation angle and the second derivative of since angle with respect to the arc coordinate was induced by the distributed friction.For five types of special configuration of elastic rod in equilibrium,principal vector of internal forces on cross sections of the rod and distributions of friction force were predicted analytically.Then some types were discussed numerically to determine whether the rod would be balanced.This paper provides possible methods and ideas for further studying the statics and the dynamics of elastic rods constrained by surfaces with friction.%以一类工程对象为背景,研究圆柱面约束下的弹性杆的摩擦平衡问题.在对圆柱面上圆截面弹性杆位形和运动分析的基础上,导出了计入分布摩擦力的弹性杆平衡微分方程并无量纲化.由此得到了无摩擦时螺旋杆解的存在条件,以及存在摩擦时的不滑动的条件.分析表明,截面章动角对弧坐标的一阶导数和自转角对弧坐标的二阶导数表达的变形是分布摩擦力所致.就5类特殊的平衡位形,分别计算了内力和分布摩擦力集度,部分进行了数值计算,给予了静止与否的判定.为曲面上弹性杆的摩擦平衡或动力学分析提供方法和思路.

  14. Tie rod insertion test

    CERN Multimedia

    B. LEVESY

    2002-01-01

    The superconducting coil is inserted in the outer vaccum tank and supported by a set of tie rods. These tie rods are made of titanium alloy. This test reproduce the final insertion of the tie rods inside the outer vacuum tank.

  15. Microstructure and Abrasive Mechanism of Surfacing Welding Based on TiC-VC Particle

    Institute of Scientific and Technical Information of China (English)

    YANGShang-lei; LUXue-qin; ZOUZeng-da; LOUSong-nian

    2004-01-01

    Ultrahard titanium and vanadium carbides (TiC-VC) particles are combined among ferrotitanium (Fe-Ti), ferrovanadium (Pe-V), graphite, ruffle, etc. by means of high temperature arc metallurgic reaction in deposited metal. The mierostructure, properties and wear mechanism of surfacing metal were systemically studied. The results show carbides particles are embedded in Fe matrix, Microstructure of which is lath martensite. The carbides mixed in the lath martensite provide a combination of good hardness and toughness. The residual austenite transforms to martensite, which is caused by the press stress, strengthens the matrix and releases the stress. The surface layers have high abrasive resistance and cracking resistance. The integration of dispersedly distributed carbides, lath martensite and residual austenite of the surface layer results in satisfactory wear resistance.

  16. Microstructure and Abrasive Mechanism of Surfacing Welding Based on TiC-VC Particle

    Institute of Scientific and Technical Information of China (English)

    YANG Shang-lei; LU Xue-qin; ZOU Zeng-da; LOU Song-nian

    2004-01-01

    Ultrahard titanium and vanadium carbides (TiC-VC) particles are combined among ferrotitanium (Fe-Ti),ferrovanadium (Fe-V), graphite, rutile, etc. by means of high temperature arc metallurgic reaction in deposited metal. The microstructure, properties and wear mechanism of surfacing metal were systemically studied. The results show carbides particles are embedded in Fe matrix, Microstructure of which is lath martensite. The carbides mixed in the lath martensite provide a combination of good hardness and toughness. The residual austenite transforms to martensite, which is caused by the press stress, strengthens the matrix and releases the stress. The surface layers have high abrasive resistance and cracking resistance. The integration of dispersedly distributed carbides, lath martensite and residual austenite of the surface layer results in satisfactory wear resistance.

  17. Fusion Welding Research.

    Science.gov (United States)

    1983-04-30

    of deep surface depresion due to vortex formation is being studied through a mathematical model. I Welding direction (a)e S (b) Figure 27: Schematic...each weldment. Specimens were cleaned in acetone and alcohol to remove grease and * dirt. They were finally cleaned ultrasonically in a detergent

  18. Mathematical modelling of convective processes in a weld pool under electric arc surfacing

    Science.gov (United States)

    Sarychev, V. D.; Granovskii, A. Yu; Nevskii, S. A.; Konovalov, S. V.

    2017-01-01

    The authors develop the mathematical model of convective processes in a molten pool under electric arc surfacing with flux-cored wire. The model is based on the ideas of how convective flows appear due to temperature gradient and action of electromagnetic forces. Influence of alloying elements in the molten metal was modeled as a non-linear dependence of surface tension upon temperature. Surface tension and its temperature coefficient were calculated according to the electron density functional method with consideration to asymmetric electron distribution at the interface “molten metal / shielding gas”. Simultaneous solution of Navier-Stokes and Maxwell equations according to finite elements method with consideration to the moving heat source at the interface showed that there is a multi-vortex structure in the molten metal. This structure gives rise to a downward heat flux which, at the stage of heating, moves from the centre of the pool and stirs it full width. At the cooling stage this flux moves towards the centre of the pool and a single vortex is formed near the symmetry centre. This flux penetration is ∼ 10 mm. Formation of the downward heat flux is determined by sign reversal of the temperature coefficient of surface tension due to the presence of alloying elements.

  19. Nondestructive and Destructive Examination Studies on Removed-from-Service Control Rod Drive Mechanism Penetrations

    Energy Technology Data Exchange (ETDEWEB)

    Cumblidge, Stephen E.; Crawford, Susan L.; Doctor, Steven R.; Seffens, Rob J.; Schuster, George J.; Toloczko, Mychailo B.; Harris, Robert V.; Bruemmer, Stephen M.

    2007-06-07

    Studies conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, focused on assessing the effectiveness of nondestructive examination (NDE) techniques for inspecting control rod drive mechanism (CRDM) nozzles and J-groove weldments. The primary objectives of this work are to provide information to the U.S. Nuclear Regulatory Commission (NRC) on the effectiveness of NDE methods as related to the in-service inspection of CRDM nozzles and J-groove weldments and to enhance the knowledge base of primary water stress corrosion cracking (PWSCC) through destructive characterization of the CRDM assemblies. Two CRDM assemblies were removed from service, decontaminated, and then used in a series of NDE and destructive examination (DE) measurements; this report addresses the following questions: 1) What did each NDE technique detect? 2) What did each NDE technique miss? 3) How accurately did each NDE technique characterize the detected flaws? 4) Why did the NDE techniques perform or not perform? Two CRDM assemblies including the CRDM nozzle, the J-groove weld, buttering, and a portion of the ferritic head material were selected for this study. This report focuses on a CRDM assembly that contained suspected PWSCC, based on in-service inspection data and through-wall leakage. The NDE measurements used to examine the CRDM assembly followed standard industry techniques for conducting in-service inspections of CRDM nozzles and the crown of the J-groove welds and buttering. These techniques included eddy current testing (ET), time-of-flight diffraction ultrasound, and penetrant testing. In addition, laboratory-based NDE methods were employed to conduct inspections of the CRDM assembly with particular emphasis on inspecting the J-groove weld and buttering. These techniques included volumetric ultrasonic inspection of the J-groove weld metal and visual testing via replicant material of the J-groove weld. The results from these NDE studies were used to

  20. Time Dependant Weld Shape in Ar-O2 Shielded Stationary GTA Welding

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The stationary gas tungsten arc welding (GTA) is carried out on SUS304 stainless steel under Ar-0.1%O2 and Ar-0.3%O2 mixed shielding to observe the evolution of the molten pool and investigate the role of Marangoni convection on the weld shape. After welding, the oxygen content in the weld metal was measured by using an oxygen/nitrogen analyzer. Small addition of oxygen to the argon based shielding gas can effectively adjust the weld pool oxygen content. Oxygen plays an important role as an surface active element in determining the pattern of Marangoni convection in the stainless steel weld pool. When the weld metal oxygen content is over the critical value, 0.01 wt pet, corresponding to the Ar-0.3%O2 mixed shielding gas, the Marangoni convection changes from outward to inward direction and the weld shape dramatically changes from wide shallow shape to narrow deep shape.

  1. An Electrochemical Evaluation on the Corrosion of Weld Zone in Cold Arc Welding of the Cast Iron

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Kyung Man; Lee, Myung Hoon; Kim, Ki Joon [Korea Maritime University, Busan (Korea, Republic of); Kim, Jin Gyeong [Korea Institute of Marine and Frsheries Technology, Busan (Korea, Republic of)

    2008-04-15

    Cold arc welding of cast iron has been widely used with repair welding of metal structures. However its welding is often resulted in the galvanic corrosion between weld metal zone and heat affected zone(HAZ) due to increasing of hardness. In this study, corrosion properties such as hardness, corrosion potential, surface microstructures, and variation of corrosion current density of welding zone with parameters of used electrodes for cast iron welding were investigated with an electrochemical evaluation. Hardness of HAZ showed the highest value compared to other welding zone regardless of kinds of used electrodes for cast iron welding. And its corrosion potential was also shifted to more negative direction than other welding zone. In addition, corrosion current density of WM in polarization cures was qualitatively smaller than that of HAZ. Therefore galvanic corrosion may be apparently observed at HAZ. However galvanic corrosion may be somewhat controlled by using an optimum welding electrode.

  2. ELECTRIC WELDING EQUIPMENT AND AUTOMATION OF WELDING IN CONSTRUCTION,

    Science.gov (United States)

    WELDING , *ARC WELDING , AUTOMATION, CONSTRUCTION, INDUSTRIES, POWER EQUIPMENT, GENERATORS, POWER TRANSFORMERS, RESISTANCE WELDING , SPOT WELDING , MACHINES, AUTOMATIC, STRUCTURES, WIRING DIAGRAMS, USSR.

  3. Syllabus in Trade Welding.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  4. Modeling and simulation performance of sucker rod beam pump

    Science.gov (United States)

    Aditsania, Annisa; Rahmawati, Silvy Dewi; Sukarno, Pudjo; Soewono, Edy

    2015-09-01

    Artificial lift is a mechanism to lift hydrocarbon, generally petroleum, from a well to surface. This is used in the case that the natural pressure from the reservoir has significantly decreased. Sucker rod beam pumping is a method of artificial lift. Sucker rod beam pump is modeled in this research as a function of geometry of the surface part, the size of sucker rod string, and fluid properties. Besides its length, sucker rod string also classified into tapered and un-tapered. At the beginning of this research, for easy modeling, the sucker rod string was assumed as un-tapered. The assumption proved non-realistic to use. Therefore, the tapered sucker rod string modeling needs building. The numerical solution of this sucker rod beam pump model is computed using finite difference method. The numerical result shows that the peak of polished rod load for sucker rod beam pump unit C-456-D-256-120, for non-tapered sucker rod string is 38504.2 lb, while for tapered rod string is 25723.3 lb. For that reason, to avoid the sucker rod string breaks due to the overload, the use of tapered sucker rod beam string is suggested in this research.

  5. Modeling and simulation performance of sucker rod beam pump

    Energy Technology Data Exchange (ETDEWEB)

    Aditsania, Annisa, E-mail: annisaaditsania@gmail.com [Department of Computational Sciences, Institut Teknologi Bandung (Indonesia); Rahmawati, Silvy Dewi, E-mail: silvyarahmawati@gmail.com; Sukarno, Pudjo, E-mail: psukarno@gmail.com [Department of Petroleum Engineering, Institut Teknologi Bandung (Indonesia); Soewono, Edy, E-mail: esoewono@math.itb.ac.id [Department of Mathematics, Institut Teknologi Bandung (Indonesia)

    2015-09-30

    Artificial lift is a mechanism to lift hydrocarbon, generally petroleum, from a well to surface. This is used in the case that the natural pressure from the reservoir has significantly decreased. Sucker rod beam pumping is a method of artificial lift. Sucker rod beam pump is modeled in this research as a function of geometry of the surface part, the size of sucker rod string, and fluid properties. Besides its length, sucker rod string also classified into tapered and un-tapered. At the beginning of this research, for easy modeling, the sucker rod string was assumed as un-tapered. The assumption proved non-realistic to use. Therefore, the tapered sucker rod string modeling needs building. The numerical solution of this sucker rod beam pump model is computed using finite difference method. The numerical result shows that the peak of polished rod load for sucker rod beam pump unit C-456-D-256-120, for non-tapered sucker rod string is 38504.2 lb, while for tapered rod string is 25723.3 lb. For that reason, to avoid the sucker rod string breaks due to the overload, the use of tapered sucker rod beam string is suggested in this research.

  6. Residual stress simulation of circumferential welded joints

    Directory of Open Access Journals (Sweden)

    Melicher R.

    2007-11-01

    Full Text Available Residual stresses are an important consideration in the component integrity and life assessment of welded structure. The welding process is very complex time dependent physical phenomenon with material nonlinearity. The welding is a thermal process with convection between fluid flow and welding body, between welding bodyand environment. Next type of boundary conditions is radiation and thermo-mechanical contact on the outer surface of gas pipe in the near of weld. The temperature variation so obtained is utilised to find the distribution of the stress field.In this paper, a brief review of weld simulation and residual stress modelling using the finite element method (FEM by commercial software ANSYS is presented. Thermo-elastic-plastic formulations using a von Mises yield criterion with nonlinear kinematics hardening has been employed. Residual axial and hoop stresses obtained from the analysis have been shown. The commercial FEM code ANSYS was used for coupled thermalmechanical analysis.

  7. A numerical model for cold welding of metals

    DEFF Research Database (Denmark)

    Zhang, Wenqi; Bay, Niels

    1996-01-01

    Based on experimental investigations of cold welding of different metal combinations applying various surface preparation methods, the understanding of the mechanisms of bond formation in cold welding has been improved by introducing two parameters representing the properties of surface layers...... at the weld interface. Accordingly, the general model for bond strength in cold welding earlier developed by Bay has been extended and modified. The new model presented in this paper simulates the whole cold welding process including the deformation of base metals and the establishment of welds bonding...

  8. Feasibility of surface-coated friction stir welding tools to join AISI 304 grade austenitic stainless steel

    Institute of Scientific and Technical Information of China (English)

    A.K. LAKSHMINARAYANAN; C.S.RAMACHANDRAN; V.BALASUBRAMANIAN

    2014-01-01

    An attempt is made to develop the tools that are capable enough to withstand the shear, impact and thermal forces that occur during friction stir welding of stainless steels. The atmospheric plasma spray and plasma transferred arc hardfacing processes are employed to deposit refractory ceramic based composite coatings on the Inconel 738 alloy. Five different combinations of self-fluxing alloy powder and 60% ceramic rein-forcement particulate mixtures are used for coating. The best friction stir welding tool selected based on tool wear analysis is used to fabricate the austenitic stainless steel joints.

  9. Nondestructive Ultrasonic Inspection of Friction Stir Welds

    Science.gov (United States)

    Tabatabaeipour, M.; Hettler, J.; Delrue, S.; Van Den Abeele, K.

    Friction Stir Welding (FSW) is a relatively new solid-state welding procedure developed at The Welding Institute (TWI-UK) and the technique is widely employed for welding aluminum alloys in various applications. In order to examine the quality of the welds and to detect a variety of welding flaws such as wormholes and root-flaws, it is required to develop a methodical inspection technique that can be used for the identification and localization of such defects. The most prevalent and risky defect in this type of welding is the barely visible root flaw with a length varying from 100-700 μm. Due to the extreme characteristics of the flaw, off-the-shelf ultrasonic weld inspection methods are not always able to readily detect this type of minute defect feature. Here, we propose a novel approach to characterize root flaws using an oblique incident ultrasonic C-scan backscattering analysis. The implementation consists of an immersion ultrasonic testing method in pulse echo (i.e. backscatter) mode with a 3.5 MHz transducer, and makes use of an empirical procedure to engender of a shear wave dominated excitation at the root surface, and to properly gate the received signal for root flaw examination. By scanning the surface above the welded component, a C-scan image displaying the backscatter response from the root surface of the nugget zone can be obtained which allows a simple interpretation of the root flaw status of the weld.

  10. Optimization of friction welding by taguchi and ANOVA method on commercial aluminium tube to Al 2025 tube plate with backing block using an external tool

    Energy Technology Data Exchange (ETDEWEB)

    Kanna, S.; Kumaraswamidhs, L. A. [Indian Institute of Technology, Dhanbad (India); Kumaran, S. Senthil [RVS School of Engineering and Technology, Dindigul (India)

    2016-05-15

    The aim of the present work is to optimize the Friction welding of tube to tube plate using an external tool (FWTPET) with clearance fit of commercial aluminum tube to Al 2025 tube plate using an external tool. Conventional frictional welding is suitable to weld only symmetrical joints either tube to tube or rod to rod but in this research with the help of external tool, the welding has been done by unsymmetrical shape of tube to tube plate also. In this investigation, the various welding parameters such as tool rotating speed (rpm), projection of tube (mm) and depth of cut (mm) are determined according to the Taguchi L9 orthogonal array. The two conditions were considered in this process to examine this experiment; where condition 1 is flat plate with plain tube Without holes [WOH] on the circumference of the surface and condition 2 is flat plate with plane tube has holes on its circumference of the surface With holes [WH]. Taguchi L9 orthogonal array was utilized to find the most significant control factors which will yield better joint strength. Besides, the most influential process parameter has been determined using statistical Analysis of variance (ANOVA). Finally, the comparison of each result has been done for conditions by means percentage of contribution and regression analysis. The general regression equation is formulated and better strength is obtained and it is validated by means of confirmation test. It was observed that value of optimal welded joint strength for both tube without holes and tube with holes are to be 319.485 MPa and 264.825 MPa, respectively.

  11. GENERATION OF A COMPOSITE GLASS-METAL ROD: PRACTICAL RESULTS

    Directory of Open Access Journals (Sweden)

    Gridasova Ekaterina Alexandrovna

    2012-10-01

    Full Text Available Glass has a high compressive strength and low impact strength. The strength of glass in compression is a lot higher than the strength of glass in tension, and it varies within the range of 500-1,250 MPa. Whenever the glass is in compression, it can compete with the properties of metal in terms of its strength. The tensile strength of glass under tension is 30-50 MPa. The reason for that is the fact that the strength of glass is strongly dependent on the state of its surface. Methods of increasing the strength of glass have been the subject of research projects implemented at Far Eastern Federal University. The objective is to apply compressive stresses that would prevent any defects in the surface layer and harden the surface to improve the glass resistance to mechanical stresses and isolate it from the environment. Creation of a composite rod made of glass grade C49-1 (3С5Na and steel E235C (ISO standard manufactured through the employment of diffusion bonding represents a practical result of the research. Its analysis has proven the presence of full contact, absence of cracks and poor penetration alongside the welding zone. Microscopy methods of analysis have demonstrated the presence of the transition zone in the points of interface of materials. The results of the spectral analysis prove the penetration of Fe-cations into the glass down to the depth of 30 microns. The chemical analysis of the zone of diffusion proves that the crystalline structure, or fayalite (Fe2SiO4, is formed in the glass. The rod strength analysis has demonstrated its high compressive

  12. Process Management Development for Quality Monitoring on Resistance Weldment of Nuclear Fuel Rods

    Energy Technology Data Exchange (ETDEWEB)

    Na, Tae Hyung; Yang, Kyung Hwan; Kim, In Kyu [KEPCO, Daejeon (Korea, Republic of)

    2016-05-15

    The current, welding force, and displacement are displayed on the indicator during welding. However, real-time quality control is not performed. Due to the importance of fuel rod weldment, many studies on welding procedures have been conducted. However, there are not enough studies regarding weldment quality evaluation. On the other hand, there are continuous studies on the monitoring and control of welding phenomena. In resistance welding, which is performed in a very short time, it is important to find the process parameters that well represent the weld zone formation and the welding process. In his study, Gould attempted to analyze melt zone formation using the finite difference method. Using the artificial neural network, Javed and Sanders, Messler Jr et al., Cho and Rhee, Li and Gong et al. estimated the size of the melt zone by mapping a nonlinear functional relation between the weldment and the electrode head movement, which is a typical welding process parameter. Applications of the artificial intelligence method include fuzzy control using electrode displacement, fuzzy control using the optimal power curve, neural network control using the dynamic resistance curve, fuzzy adaptive control using the optimal electrode curve, etc. Therefore, this study induced quality factors for the real-time quality control of nuclear fuel rod end plug weldment using instantaneous dynamic resistance (IDR), which incorporates the instantaneous value of secondary current and voltage of the transformer, and using instantaneous dynamic force (IDF), obtained real-time during welding.

  13. Eulerian Formulation of Spatially Constrained Elastic Rods

    Science.gov (United States)

    Huynen, Alexandre

    Slender elastic rods are ubiquitous in nature and technology. For a vast majority of applications, the rod deflection is restricted by an external constraint and a significant part of the elastic body is in contact with a stiff constraining surface. The research work presented in this doctoral dissertation formulates a computational model for the solution of elastic rods constrained inside or around frictionless tube-like surfaces. The segmentation strategy adopted to cope with this complex class of problems consists in sequencing the global problem into, comparatively simpler, elementary problems either in continuous contact with the constraint or contact-free between their extremities. Within the conventional Lagrangian formulation of elastic rods, this approach is however associated with two major drawbacks. First, the boundary conditions specifying the locations of the rod centerline at both extremities of each elementary problem lead to the establishment of isoperimetric constraints, i.e., integral constraints on the unknown length of the rod. Second, the assessment of the unilateral contact condition requires, in principle, the comparison of two curves parametrized by distinct curvilinear coordinates, viz. the rod centerline and the constraint axis. Both conspire to burden the computations associated with the method. To streamline the solution along the elementary problems and rationalize the assessment of the unilateral contact condition, the rod governing equations are reformulated within the Eulerian framework of the constraint. The methodical exploration of both types of elementary problems leads to specific formulations of the rod governing equations that stress the profound connection between the mechanics of the rod and the geometry of the constraint surface. The proposed Eulerian reformulation, which restates the rod local equilibrium in terms of the curvilinear coordinate associated with the constraint axis, describes the rod deformed configuration

  14. Reliability Analysis of Propagation Lives of Sucker Rod's Surface Crack%抽油杆表面裂纹扩展寿命可靠性分析

    Institute of Scientific and Technical Information of China (English)

    李鹤; 马铭蔚; 陶婷; 闻邦椿

    2012-01-01

    The crack propagation life was calculated under the tensile load using the sectional type numerical integration method based on the Paris formula considering the relation of geometric modified index f and crack size a. The Monte Carlo method was also used to get the reliability of different types of surface crack propagation lives. The results showed that taking the defect as an elliptical crack governed by depth ration and aspect ratio is better than circular arc crack or straight-edged crack only governed by depth ration. The sucker rods with the circular crack break first. The critical crack propagation life based on the traditional fracture mechanics is not accurate, and the sucker rod may break before the critical crack propagation lives.%在拉伸载荷的作用下,以Paris公式为基础,考虑几何修正系数f与裂纹尺寸α的内在关系,结合分段数值积分方法计算抽油杆裂纹扩展寿命,并应用MonteCarlo法计算不同类型表面裂纹扩展寿命可靠度.计算结果表明,在其他条件相同情况下,把裂纹处理为受深度比、纵横比两个参数控制的椭圆裂纹比仅受深度比控制的圆弧裂纹和直裂纹适应性更强;带有环形裂纹的抽油杆最先断裂;断裂力学中将各个参数作为确定值计算得到的临界裂纹扩展寿命不够准确,可能导致部分抽油杆还未达到临界裂纹扩展寿命就发生断裂.

  15. Welded Kimberlite?

    Science.gov (United States)

    van Straaten, B. I.; Kopylova, M. G.; Russell, J. K.; Scott Smith, B. H.

    2009-05-01

    Welding of pyroclastic deposits generally involves the sintering of hot glassy vesicular particles and requires the presence of a load and/or high temperatures. Welding can occur on various scales as observed in large welded pyroclastic flows, in small-volume agglutinated spatter rims, or as in coalesced clastogenic lava flows. In all these examples welding occurs mainly by reduction or elimination of porosity within the vesicular clasts and/or inter-clast pore space. The end result of welding in pyroclastic deposits is to produce dense, massive, coherent deposits. Here, we present a possible new end-member of the welding process: welding of non- vesicular pyroclasts in intra-crater kimberlite deposits. Kimberlite melt is a low-viscosity liquid carrying abundant crystals. Because of this, kimberlite eruptions generally produce non-vesicular pyroclasts. During welding, these pyroclast cannot deform by volume reduction to form typical fiamme. As a result, welding and compaction in kimberlites proceeds via the reduction of inter-clast pore space alone. The lack of porous pyroclasts limits the maximum amount of volumetric strain within pyroclastic kimberlite deposits to about 30%. This value is substantially lower than the limiting values for welding of more common felsic pyroclastic flows. The lower limit for volumetric strain in welded kimberlite deposits severely restricts the development of a fabric. In addition, pyroclastic kimberlite deposits commonly feature equant-shaped pyroclasts, and equant-shaped crystals. This, in turn, limits the visibility of the results of compaction and pore space reduction, as there are few deformable markers and elongate rigid markers that are able to record the strain during compaction. These features, together with the low viscosity of kimberlite magma and the stratigraphic position of these kimberlite deposits within the upper reaches of the volcanic conduit, call for careful interpretation of coherent-looking rocks in these

  16. Telescopic drilling rod

    Energy Technology Data Exchange (ETDEWEB)

    Kagan, I.L.; Berezov, S.I.; Gavrilov, G.A.; Goykhman, Ya.A.; Makushkin, D.O.; Rachev, M.P.; Voynich, L.K.

    1981-09-07

    The telescopic drilling rod includes an inner section of the rod, in whose center cable has been passed and is attached a bearing assembly connecting it to the winch, outer section of rod along which there is pipeline connecting the working cavity formed by the inner section of rod and the housing, installed on the lower end of the outer section of rod, with cavity formed by framework of the guide swivel and end piece and connected to the hydraulic system of the machine by pipeline, as well as clamping elements. In order to drill wells to a depth greater than the length of the outer sectrion of the rod, the latter jointly with the inner section of rod is lowered into the extreme lower position until swivel rests on the feed mechanism. With further slipping of cable and the absence of pressure in the hydraulic system, clamping elements do not have an effect on the inner section of rod. It has the opportunity to freely move along the outer section of rod downwards to the face. When pressure is supplied on pipeline into cavity and further through pipeline into working cavity, the inner section of rod is clamped with feed of the outer section in the process of drilling, both sections move jointly. Because of the link between working cavity of sleeve installed on the lower end of the outer section of rod, and the hydraulic system of the machine through the swivel cavity, it is possible to fix the drilling rod in any mutual axial position of the section.

  17. High-Level Systemic Expression of Conserved Influenza Epitope in Plants on the Surface of Rod-Shaped Chimeric Particles

    Directory of Open Access Journals (Sweden)

    Natalia V. Petukhova

    2014-04-01

    Full Text Available Recombinant viruses based on the cDNA copy of the tobacco mosaic virus (TMV genome carrying different versions of the conserved M2e epitope from influenza virus A cloned into the coat protein (CP gene were obtained and partially characterized by our group previously; cysteines in the human consensus M2e sequence were changed to serine residues. This work intends to show some biological properties of these viruses following plant infections. Agroinfiltration experiments on Nicotiana benthamiana confirmed the efficient systemic expression of M2e peptides, and two point amino acid substitutions in recombinant CPs significantly influenced the symptoms and development of viral infections. Joint expression of RNA interference suppressor protein p19 from tomato bushy stunt virus (TBSV did not affect the accumulation of CP-M2e-ser recombinant protein in non-inoculated leaves. RT-PCR analysis of RNA isolated from either infected leaves or purified TMV-M2e particles proved the genetic stability of TMV‑based viral vectors. Immunoelectron microscopy of crude plant extracts demonstrated that foreign epitopes are located on the surface of chimeric virions. The rod‑shaped geometry of plant-produced M2e epitopes is different from the icosahedral or helical filamentous arrangement of M2e antigens on the carrier virus-like particles (VLP described earlier. Thereby, we created a simple and efficient system that employs agrobacteria and plant viral vectors in order to produce a candidate broad-spectrum flu vaccine.

  18. Tailoring weld geometry and composition in fusion welding through convective mass transfer calculations

    Science.gov (United States)

    Mishra, Saurabh

    In the past two decades, numerical transport phenomena based models have provided useful information about the thermal cycles and weld pool geometry. However, no effort has been made to apply these concepts to design weld consumables, to study the weld bead shape on welding two plates with different sulfur contents and to tailor weld pool geometry to specified dimensions. The present research focuses on these unexplored areas. The research proposed here seeks to develop a quantitative understanding of mass transport during fusion welding, with special emphasis on the role of surface active elements and the effect of solute distribution on weld defects like liquation cracking. A comprehensive model, incorporating numerical three-dimensional calculations of temperature and velocity fields and solute distribution in the weld pool is developed for the proposed quantitative study. The study identifies the factors that affect the weld pool geometry on joining two plates with different sulfur contents, and predicts the susceptibility of an aluminum-copper alloy GMA weld to liquation cracking. The specific contributions of the present thesis research include (i) development of a numerical solute transport model for fusion welding; (ii) improving the reliability of output of the numerical model; (iii) achieving computational efficiency and economy by developing a neural network trained by data generated by the numerical model; (iv) creating a bi-directional methodology where a target weld attribute like weld pool geometry can be attained via multiple combinations of input process parameters like arc current, voltage and welding speed; (v) calculating sulfur distribution during gas tungsten arc welding of stainless steel plates with different sulfur contents and predicting the arc welding of aluminum-copper alloys by incorporating the heat and mass addition from filler metal and a non-equilibrium solidification model, and using the copper content of the mushy zone to predict

  19. Characterisation of fume from hyperbaric welding operations

    Energy Technology Data Exchange (ETDEWEB)

    Ross, John A S; Semple, Sean [Environmental and Occupational Medicine, University of Aberdeen (United Kingdom); Duffin, Rodger [ELEGI Colt Laboratory, University of Edinburgh (United Kingdom); Kelly, Frank [Lung Biology Group, Kings College, University of London (United Kingdom); Seldmann, Joerg; Raab, Andrea, E-mail: j.a.ross@abdn.ac.u [Trace Element Speciation Laboratory, University of Aberdeen (United Kingdom)

    2009-02-01

    We report preliminary work characterising dust from hyperbaric welding trials carried out at increased pressure in a helium and oxygen atmosphere. Particle size and concentration were measured during welding. Samples for quartz and metal analysis and toxicity assessment were taken from a filter in the local fume extraction system. The residue of dust after metal extraction by nitric acid in hydrogen peroxide predominantly a non-metallic white powder assumed to be dust from welding rod coatings and thermal insulation material. Metallic analysis showed predominantly calcium, from the welding rod coating, and period 4 transition metals such as iron, manganese, magnesium and titanium (inductively coupled mass spectrometry, Agilent 7500c). The presence of zirconium indicated a contribution from grinding. The fume was nanoparticulate in nature with a mean particle diameter of 20-30 nm (MSI Inc WPS 1000XP). It showed an intermediate level of oxidative potential regarding the low-molecular weight respiratory tract lining fluid antioxidants ascorbate and glutathione and caused release of the inflammatory marker IL-8 in a human lung A 549 epithelial cell culture with no indication of cytotoxicity. The study findings have strong implications for the measurement techniques needed to assess fume exposure in hyperbaric welding and the provision of respiratory protection.

  20. Changes of surface structure and elemental composition of components of deuterium high-pressure chamber with Pd rod inside irradiated with 10-MeV γ-quanta in dense deuterium gas

    Science.gov (United States)

    Didyk, A. Yu.; Wiśniewski, R.; Wilczynska-Kitowska, T.

    2013-12-01

    This work is a continuation and addition to Ref. [1], which presents results on studies of the surface and elemental compositions of a Pd rod and brass screw for the collection of nuclear and chemical reaction products in a deuterium high-pressure chamber (DHPC) under irradiation with γ-quanta with an energy of 10 MeV for 18 h at the MT-25 electron accelerator at a beam current of 11-13 μA. The DHPC is filled with 1.2-kbar molecular deuterium in which a Pd rod saturated with deuterium is loaded. After irradiation, the elemental compositions of other surfaces of all DHPC elements, which are inside the DHPC in dense deuterium, are studied using an electron scanning microscope and X-ray microprobe analysis. It is established that all surfaces, including the surface of a high-purity palladium rod (99.995%), are covered with a partly homogeneous layer of large microparticles of lead. Also, light elements such as 6C, 8O, 11Na, 12Mg, 13Al, 14Si, 22Ti, 25Mn, 26Fe, 29Cu, and 30Zn and heavy metals such as 47Ag, 73Ta, 74W, 78Pt, 79Au, and 82Pb are observed. Possible processes that can cause the anomalies observed in the new synthesized elements are briefly discussed.

  1. Profiling mild steel welding processes to reduce fume emissions and costs in the workplace.

    Science.gov (United States)

    Keane, Michael J; Siert, Arlen; Chen, Bean T; Stone, Samuel G

    2014-05-01

    To provide quantitative information to choose the best welding processes for minimizing workplace emissions, nine gas metal arc welding (GMAW) processes for mild steel were assessed for fume generation rates, normalized fume generation rates (milligram fume per gram of electrode consumed), and normalized generation rates for elemental manganese, nickel, and iron. Shielded metal arc welding (SMAW) and flux-cored arc-welding (FCAW) processes were also profiled. The fumes were collected quantitatively in an American Welding Society-type fume chamber and weighed, recovered, homogenized, and analyzed by inductively coupled atomic emission spectroscopy for total metals. The processes included GMAW with short circuit, globular transfer, axial spray, pulsed spray, Surface Tension Transfer™, Regulated Metal Deposition™, and Cold Metal Transfer™ (CMT) modes. Flux-cored welding was gas shielded, and SMAW was a single rod type. Results indicate a wide range of fume emission factors for the process variations studied. Fume emission rates per gram of electrode consumed were highest for SMAW (~13 mg fume g(-1) electrode) and lowest for GMAW processes such as pulsed spray (~1.5mg g(-1)) and CMT (~1mg g(-1)). Manganese emission rates per gram of electrode consumed ranged from 0.45 mg g(-1) (SMAW) to 0.08 mg g(-1) (CMT). Nickel emission rates were generally low and ranged from ~0.09 (GMAW short circuit) to 0.004 mg g(-1) (CMT). Iron emission rates ranged from 3.7 (spray-mode GMAW) to 0.49 mg g(-1) (CMT). The processes studied have significantly different costs, and cost factors are presented based on a case study to allow comparisons between processes in specific cost categories. Costs per linear meter of weld were $31.07 (SMAW), $12.37 (GMAW short circuit), and $10.89 (FCAW). Although no single process is the best for minimizing fume emissions and costs while satisfying the weld requirements, there are several processes that can minimize emissions. This study provides

  2. Comparative study of TIG and SMAW root welding passes on ductile iron cast weldability

    Directory of Open Access Journals (Sweden)

    J. Cárcel-Carrasco

    2017-01-01

    Full Text Available This work compares the weldability of ductile iron when: (I a root weld is applied with a tungsten inert gas (TIG process using an Inconel 625 source rod and filler welds are subsequently applied using coated electrodes with 97,6%Ni; and (II welds on ductile iron exclusively made using the manual shielded metal arc welding technique (SMAW. Both types of welds are performed on ductile iron specimen test plates that are subjected to preheat and post-weld annealing treatments. Samples with TIG root-welding pass shown higher hardness but slightly lower ductility and strength. Both types of welding achieved better ductile and strength properties than ones found in literature.

  3. Laser welding in a reduced gravity environment

    Science.gov (United States)

    Workman, Gary L.; Kaukler, William F.

    1992-01-01

    Preliminary results on the effects of reduced gravity on laser welding of stainless steel and other materials are reported. Laser welding experiments using a low power (10-18 watts) Nd-YAG laser have been performed on the NASA KC-135, which flies parabolic maneuvers to simulate reduced gravity conditions. Experiments on 0.005-0.010 inch thick stainless steel samples displayed a pronounced change in weld bead width, depth of penetration and surface ripple with changes in gravity level.

  4. Sulfur Content Precision Control Technology for CO2-Shielded Welding Wire Steel

    Science.gov (United States)

    Chaofa, Zhang; Huaqiang, Hao; Youbing, Xiang; Shanxi, Liu

    As a kind of impurity and displaying with FeS and MnS form in steel, Sulfur can make the disadvantage effect on the performance of hot-working, welding and corrosion resistance. The high content sulfur in steel can cause the hot brittle phenomenon for the steel. For the welding steel, when the sulfur content is higher, the drawing performance of wire rod become worst and the yield of wire rod decrease. When the sulfur is lower, the automatic wire feeding performance for the gas shielded welding become worst and the weld seam is not smooth. According to the results of welding expert research, 0.010%≤ S≤ 0.020% in CO2-shielded welding wire steel is reasonable.

  5. Microstructure analysis in friction welding of copper and aluminum

    Science.gov (United States)

    Wibowo, A. G. Wahyu; Ismail, Rifky; Jamari, J.

    2016-04-01

    The Friction welding is a welding method with utilizing heat generated due to friction. Surfaces of two materials to be joined, one rotates the other being idle, is contacted by a pressure force. Friction on the second contact surface is done continuously so that the heat generated by the continuous friction will continue to rise. With the heat and the pressure force on the second surface to the second meeting of the material reaches its melting temperature then there is the process of welding. This paper examines the influence of the pressure force, rotational speed and contact time on friction welding of Aluminum (Al) and Copper (Cu) to the quality of welded joints. Friction welding process is performed on a friction welding machine that is equipped with the loading mechanism. The parameters used are the pressure force, rotational speed and friction time. Determination of the quality of welding is done by testing the tensile strength, hardness, and micro structure on the weld joint areas. The results showed that the friction welding quality is very good, this is evidenced by the results of a tensile strength test where the fault occurs outside the weld joint and increased violence in the weld joint. On the results visually cuts the welding area did not reveal any porosity so that it can be concluded that each metal contacts have melted perfectly and produce a connection with good quality.

  6. Welding Curtains

    Science.gov (United States)

    1984-01-01

    Concept of transparent welding curtains made of heavy duty vinyl originated with David F. Wilson, President of Wilson Sales Company. In 1968, Wilson's curtains reduced glare of welding arc and blocked ultraviolet radiation. When later research uncovered blue light hazards, Wilson sought improvement of his products. He contracted Dr. Charles G. Miller and James B. Stephens, both of Jet Propulsion Laboratory (JPL), and they agreed to undertake development of a curtain capable of filtering out harmful irradiance, including ultraviolet and blue light and provide protection over a broad range of welding operation. Working on their own time, the JPL pair spent 3 years developing a patented formula that includes light filtering dyes and small particles of zinc oxide. The result was the Wilson Spectra Curtain.

  7. Effect of Welding Current and Time on the Microstructure, Mechanical Characterizations, and Fracture Studies of Resistance Spot Welding Joints of AISI 316L Austenitic Stainless Steel

    Science.gov (United States)

    Kianersi, Danial; Mostafaei, Amir; Mohammadi, Javad

    2014-09-01

    This article aims at investigating the effect of welding parameters, namely, welding current and welding time, on resistance spot welding (RSW) of the AISI 316L austenitic stainless steel sheets. The influence of welding current and welding time on the weld properties including the weld nugget diameter or fusion zone, tensile-shear load-bearing capacity of welded materials, failure modes, energy absorption, and microstructure of welded nuggets was precisely considered. Microstructural studies and mechanical properties showed that the region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. Electron microscopic studies indicated different types of delta ferrite in welded nuggets including skeletal, acicular, and lathy delta ferrite morphologies as a result of nonequilibrium phases, which can be attributed to a fast cooling rate in the RSW process. These morphologies were explained based on Shaeffler, WRC-1992, and pseudo-binary phase diagrams. The optimum microstructure and mechanical properties were achieved with 8-kA welding current and 4-cycle welding time in which maximum tensile-shear load-bearing capacity or peak load of the welded materials was obtained at 8070 N, and the failure mode took place as button pullout with tearing from the base metal. Finally, fracture surface studies indicated that elongated dimples appeared on the surface as a result of ductile fracture in the sample welded in the optimum welding condition.

  8. Microstructures of friction surfaced coatings. A TEM study; Gefuege durch Reibauftragschweissen aufgetragener Beschichtungen. Eine TEM-Untersuchung

    Energy Technology Data Exchange (ETDEWEB)

    Akram, Javed; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering; Dilip, J. John Samuel [Louisville Univ., KY (United States). Dept. of Industrial Engineering; Pal, Deepankar; Stucker, Brent [Louisville Univ., KY (United States). Dept. of Industrial Engineering; 3D Sim, Park City, UT (United States)

    2016-05-15

    The microstructures of dissimilar metal welds between 9Cr-1Mo (Modified) (P91) and austenitic stainless steel (AISI 304) with Ni-based alloy interlayers (Inconel 625, Inconel 600 and Inconel 800H) are reported. These interlayers were deposited by the friction surfacing method one over the other on P91 alloy, which was finally friction welded to AISI 304. In this paper, the results of microstructural evolution in the friction surfaced coated interlayers (Inconel 625, 600, 800H) are reported. For comparative purposes, the microstructures of consumable rods (Inconel 625, 600, 800H) and dissimilar metal base metals (P91 and AISI 304) were also reported. Friction surfaced coatings exhibited dynamic recrystallization. In friction surfaced coatings, the carbide particles were found to be finer and distributed uniformly throughout the matrix, compared to their rod counterparts.

  9. Comparison on welding mode characteristics of arc heat source for heat input control in hybrid welding of aluminum alloy

    Science.gov (United States)

    Song, Moo-Keun; Kim, Jong-Do; Oh, Jae-Hwan

    2015-03-01

    Presently in shipbuilding, transportation and aerospace industries, the potential to apply welding using laser and laser-arc hybrid heat sources is widely under research. This study has the purpose of comparing the weldability depending on the arc mode by varying the welding modes of arc heat sources in applying laser-arc hybrid welding to aluminum alloy and of implementing efficient hybrid welding while controlling heat input. In the experimental study, we found that hybrid welding using CMT mode produced deeper penetration and sounder bead surface than those characteristics produced during only laser welding, with less heat input compared to that required in pulsed arc mode.

  10. Explosive welding of undersea pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Stalker, A.W.

    1978-02-01

    The phenomenon of explosive welding has been known informally for many years. A number of investigations reported the occurerence of solid phase bonds as an incidental effect when using high explosives in association with adjacent metal surfaces and probably the earliest formal record was the observation by Carl in 1944 of a bond between two copper discs in contact with a detonator. In 1957 Philipchuk reported what is now recognized as an explosive weld between aluminium channel sections and a steel die when carrying out explosive forming trials. Since then a great deal of development work has resulted in explosive welding becoming a well established manufacturing technique, particularly in the fields of cladding and the joining of tube/tubeplates. In more recent years the process has been extended to the welding of large diameter line pipe materials.

  11. Explosive welding underwater

    Energy Technology Data Exchange (ETDEWEB)

    Sim, T.; Allen, K.; Lowes, J.M.

    1980-06-11

    Explosive welding underwater is described. First and second underwater tubular members are assembled together so that the outer surface of the first tubular member and the inner surface of the second tubular member are spaced apart to form an annular cavity. The cavity is closed by seals accommodated in portions of the second tubular member, and is then cleaned and dried and filled with a gas at a pressure greater than the surrounding water pressure. The pressure in the cavity is reduced prior to detonating an explosive charge within the first tubular member to weld the members together. The second tubular member may include portions for receiving further seals so as to subdivide the cavity into a number of zones. The pressures in the zones then can be separately adjusted so as to be able to control the pressure difference a cross each seal. 9 claims.

  12. ARc Welding (Industrial Processing Series).

    Science.gov (United States)

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  13. Synthesis of homochiral tris-indanyl molecular rods

    DEFF Research Database (Denmark)

    Kjeldsen, Niels Due; Funder, Erik Daa; Gothelf, Kurt Vesterager

    2014-01-01

    Homochiral tris-indanyl molecular rods designed for supramolecular surface self-assembly were synthesized. The chiral indanol moiety was constructed via a Ti-mediated alkyne trimerization. Further manipulations resulted in a homochiral indanol monomer. This was employed as the precursor...... for successive Sonogashira and Ohira-Bestman reactions towards the homochiral tris-indanyl molecular rods. The molecular rods will be applied for scanning tunnelling microscopy studies of their surface self-assembly and chirality....

  14. Laser-TIG Welding of Titanium Alloys

    Science.gov (United States)

    Turichin, G.; Tsibulsky, I.; Somonov, V.; Kuznetsov, M.; Akhmetov, A.

    2016-08-01

    The article presents the results of investigation the technological opportunity of laser-TIG welding of titanium alloys. The experimental stand for implementation of process with the capability to feed a filler wire was made. The research of the nature of transfer the filler wire into the welding pool has been demonstrated. The influence of distance between the electrode and the surface of the welded plates on the stability of the arc was shown. The relationship between welding velocity, the position of focal plane of the laser beam and the stability of penetration of plates was determined.

  15. Profiling stainless steel welding processes to reduce fume emissions, hexavalent chromium emissions and operating costs in the workplace.

    Science.gov (United States)

    Keane, Michael; Siert, Arlen; Stone, Samuel; Chen, Bean T

    2016-01-01

    Nine gas metal arc welding (GMAW) processes for stainless steel were assessed for fume generation rates, fume generation rates per g of electrode consumed, and emission rates for hexavalent chromium (Cr(6+)). Elemental manganese, nickel, chromium, iron emissions per unit length of weld, and labor plus consumables costs were similarly measured. Flux-cored arc welding and shielded metal arc (SMAW) processes were also studied. The objective was to identify the best welding processes for reducing workplace exposures, and estimate costs for all processes. Using a conical chamber, fumes were collected, weighed, recovered, and analyzed by inductively coupled atomic emission spectroscopy for metals, and by ion chromatography for Cr(6+). GMAW processes used were Surface Tension Transfer, Regulated Metal Deposition, Cold Metal Transfer, short-circuit, axial spray, and pulsed spray modes. Flux-cored welding used gas shielding; SMAW used E308 rods. Costs were estimated as dollars per m length of a ¼ in (6.3 mm) thick horizontal butt weld; equipment costs were estimated as ratios of new equipment costs to a 250 ampere capacity SMAW welding machine. Results indicate a broad range of fume emission factors for the processes studied. Fume emission rates per g of electrode were lowest for GMAW processes such as pulsed-spray mode (0.2 mg/g), and highest for SMAW (8 mg fume/g electrode). Emission rates of Cr(6+) ranged from 50-7800 µg/min, and Cr(6+) generation rates per g electrode ranged from 1-270 µg/g. Elemental Cr generation rates spanned 13-330 µg/g. Manganese emission rates ranged from 50-300 µg/g. Nickel emission rates ranged from 4-140 µg/g. Labor and consumables costs ranged from $3.15 (GMAW pulsed spray) to $7.40 (SMAW) per meter of finished weld, and were measured or estimated for all 11 processes tested. Equipment costs for some processes may be as much as five times the cost of a typical SMAW welding machine. The results show that all of the GMAW processes in this

  16. NEW EXPLOSIVE WELDING TECHNIQUES

    OpenAIRE

    Lotous, V.; Dragobetskii, V.

    2015-01-01

    Purpose - analysis of the variety of factors of the physical phenomena accompanying the process of the power explosive effect for development of new processes of metal treatment: explosive film coating of hardening and updating of a superficial layer of an item. Industrial approbation of cladding techniques by explosion of item surfaces of complex configuration and determination of parameters of the process of the explosive welding of high-strength pig-iron (graphite of the spherical form) wi...

  17. Friction stir welding characteristics of two aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    刘会杰; 藤井英俊; 前田将克; 野城清

    2003-01-01

    The friction stir welding characteristics of the strain-hardened AA1050-H24 and precipitate-hardened AA2017-T351 aluminum alloys were examined in order to reveal the effects of the alloy properties on the friction stir welding behavior of the base materials. The results show that (1) for AA1050-H24, the weld possesses a smooth surface and clear ripples, there is no elliptical weld nugget in the weld, there is not discernible interface between the stir zone and the thermo-mechanically affected zone(TMAZ), and the internal defect of the weld looks like a long crack and is located in the lower part of the weld; (2) for AA2017-T351, the weld usually possesses a rough surface and visible ripples, the elliptical weld nugget clearly exists in the weld and there is obvious plastic flow and a discernible interface between the nugget and the TMAZ, and the internal defect of the weld is composed of many voids and distributed in the middle part of the weld; (3) the effective ranges of the welding parameters for AA1050-H24 and AA2017-T351 are both narrow, especially for the latter; and (4) the tensile strength efficiencies of the joints for the two typical alloys are similar, i e 79% for AA1050-H24 and 82% for AA2017-T351.

  18. Granular materials interacting with thin flexible rods

    Science.gov (United States)

    Neto, Alfredo Gay; Campello, Eduardo M. B.

    2017-04-01

    In this work, we develop a computational model for the simulation of problems wherein granular materials interact with thin flexible rods. We treat granular materials as a collection of spherical particles following a discrete element method (DEM) approach, while flexible rods are described by a large deformation finite element (FEM) rod formulation. Grain-to-grain, grain-to-rod, and rod-to-rod contacts are fully permitted and resolved. A simple and efficient strategy is proposed for coupling the motion of the two types (discrete and continuum) of materials within an iterative time-stepping solution scheme. Implementation details are shown and discussed. Validity and applicability of the model are assessed by means of a few numerical examples. We believe that robust, efficiently coupled DEM-FEM schemes can be a useful tool to the simulation of problems wherein granular materials interact with thin flexible rods, such as (but not limited to) bombardment of grains on beam structures, flow of granular materials over surfaces covered by threads of hair in many biological processes, flow of grains through filters and strainers in various industrial segregation processes, and many others.

  19. Granular materials interacting with thin flexible rods

    Science.gov (United States)

    Neto, Alfredo Gay; Campello, Eduardo M. B.

    2016-01-01

    In this work, we develop a computational model for the simulation of problems wherein granular materials interact with thin flexible rods. We treat granular materials as a collection of spherical particles following a discrete element method (DEM) approach, while flexible rods are described by a large deformation finite element (FEM) rod formulation. Grain-to-grain, grain-to-rod, and rod-to-rod contacts are fully permitted and resolved. A simple and efficient strategy is proposed for coupling the motion of the two types (discrete and continuum) of materials within an iterative time-stepping solution scheme. Implementation details are shown and discussed. Validity and applicability of the model are assessed by means of a few numerical examples. We believe that robust, efficiently coupled DEM-FEM schemes can be a useful tool to the simulation of problems wherein granular materials interact with thin flexible rods, such as (but not limited to) bombardment of grains on beam structures, flow of granular materials over surfaces covered by threads of hair in many biological processes, flow of grains through filters and strainers in various industrial segregation processes, and many others.

  20. Low distortion laser welding of cylindrical components

    Science.gov (United States)

    Kittel, Sonja

    2011-02-01

    Automotive components are for the most part cylindrical and thus the weld seams are of radial shape. Radial weld seams are usually produced by starting at a point on the component's surface rotating the component resulting in an overlap zone at the start/end of the weld. In this research, it is shown that the component's distortion strongly depends on the overlap of weld start and end. A correlation between overlap zone and distortion is verified by an experimental study. In order to reduce distortion generated by the overlap zone a special optics is used which allows shaping the laser beam into a ring shape which is then focused on the cylindrical surface and produces a radial ring weld seam simultaneously by one laser pulse. In doing this, the overlap zone is eliminated and distortion can be reduced. Radial weld seams are applied on precision samples and distortion is measured after welding. The distortion of the precision samples is measured by a tactile measuring method and a comparison of the results of welding with the ring optics to reference welds is done.

  1. High temperature control rod assembly

    Energy Technology Data Exchange (ETDEWEB)

    Vollman, Russell E. (Solana Beach, CA)

    1991-01-01

    A high temperature nuclear control rod assembly comprises a plurality of substantially cylindrical segments flexibly joined together in succession by ball joints. The segments are made of a high temperature graphite or carbon-carbon composite. The segment includes a hollow cylindrical sleeve which has an opening for receiving neutron-absorbing material in the form of pellets or compacted rings. The sleeve has a threaded sleeve bore and outer threaded surface. A cylindrical support post has a threaded shaft at one end which is threadably engaged with the sleeve bore to rigidly couple the support post to the sleeve. The other end of the post is formed with a ball portion. A hollow cylindrical collar has an inner threaded surface engageable with the outer threaded surface of the sleeve to rigidly couple the collar to the sleeve. the collar also has a socket portion which cooperates with the ball portion to flexibly connect segments together to form a ball and socket-type joint. In another embodiment, the segment comprises a support member which has a threaded shaft portion and a ball surface portion. The threaded shaft portion is engageable with an inner threaded surface of a ring for rigidly coupling the support member to the ring. The ring in turn has an outer surface at one end which is threadably engageably with a hollow cylindrical sleeve. The other end of the sleeve is formed with a socket portion for engagement with a ball portion of the support member. In yet another embodiment, a secondary rod is slidably inserted in a hollow channel through the center of the segment to provide additional strength. A method for controlling a nuclear reactor utilizing the control rod assembly is also included.

  2. Thermal Stir Welding Development at Marshall Space Flight Center

    Science.gov (United States)

    Ding, Robert J.

    2008-01-01

    Solid state welding processes have become the focus of welding process development at NASA's Marshall Space Flight Center. Unlike fusion weld processes such as tungsten inert gas (TIG), variable polarity plasma arc (VPPA), electron beam (EB), etc., solid state welding processes do not melt the material during welding. The resultant microstructure can be characterized as a dynamically recrystallized morphology much different than the casted, dentritic structure typical of fusion weld processes. The primary benefits of solid state processes over fusion weld processes include superior mechanic properties and the elimination of thermal distortion and residual stresses. These solid state processes attributes have profoundly influenced the direction of advanced welding research and development within the NASA agency. Thermal Stir Welding (TSW) is a new solid state welding process being developed at the Marshall Space Flight Center. Unlike friction stir welding, the heating, stirring and forging elements of the weld process can be decoupled for independent control. An induction coil induces energy into a workpiece to attain a desired plastic temperature. An independently controlled stir rod, captured within non-rotating containment plates, then stirs the plasticized material followed by forging plates/rollers that work the stirred weld joint. The independent control (decoupling) of heating, stirring and forging allows, theoretically, for the precision control of microstructure morphology. The TSW process is being used to evaluate the solid state joining of Haynes 230 for ARES J-2X applications. It is also being developed for 500-in (12.5 mm) thick commercially pure grade 2 titanium for navy applications. Other interests include Inconel 718 and stainless steel. This presentation will provide metallurgical and mechanical property data for these high melting temperature alloys.

  3. Prediction of weld penetration extent in GTAW

    Institute of Scientific and Technical Information of China (English)

    Zhao Ming; Zhai Lei

    2008-01-01

    The governing equations of surface-deformation in fully-penetrated GTA W weld pool are derived. The solution scheme of the Lagrange multiplier, which makes the top sutface-deformation equation be coupled with that for the bottomsurface of a single weld pool, is given out. Through numerical analysis of weld pool surface-deformation in GTA W,it is found that there is clear correlation between the penetration extent and the Lagrange multiplier, in addition to the relationship between the penetration extent and the maximum depression and hump as well as the depressed volume of the top surface of weld pool. It lays good foundation for top-side sensing based weld penetration control.

  4. Wiping Metal Transfer in Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.; Whitaker, Ann F. (Technical Monitor)

    2001-01-01

    Much evidence suggests that as the friction stir pin-tool moves along a weld seam the displacement of metal takes place by a wiping action at the surface of a plug of metal that rotates with the tool. The wiping model is explained and some consequences for the friction stir welding process are drawn.

  5. Contamination and solid state welds.

    Energy Technology Data Exchange (ETDEWEB)

    Mills, Bernice E.

    2007-05-01

    Since sensitivity to contamination is one of the verities of solid state joining, there is a need for assessing contamination of the part(s) to be joined, preferably nondestructively while it can be remedied. As the surfaces that are joined in pinch welds are inaccessible and thus provide a greater challenge, most of the discussion is of the search for the origin and effect of contamination on pinch welding and ways to detect and mitigate it. An example of contamination and the investigation and remediation of such a system is presented. Suggestions are made for techniques for nondestructive evaluation of contamination of surfaces for other solid state welds as well as for pinch welds. Surfaces that have good visual access are amenable to inspection by diffuse reflection infrared Fourier transform (DRIFT) spectroscopy. Although other techniques are useful for specific classes of contaminants (such as hydrocarbons), DRIFT can be used most classes of contaminants. Surfaces such as the interior of open tubes or stems that are to be pinch welded can be inspected using infrared reflection spectroscopy. It must be demonstrated whether or not this tool can detect graphite based contamination, which has been seen in stems. For tubes with one closed end, the technique that should be investigated is emission infrared spectroscopy.

  6. 29 CFR 1926.354 - Welding, cutting, and heating in way of preservative coatings.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 8 2010-07-01 2010-07-01 false Welding, cutting, and heating in way of preservative... Welding and Cutting § 1926.354 Welding, cutting, and heating in way of preservative coatings. (a) Before welding, cutting, or heating is commenced on any surface covered by a preservative coating...

  7. Investigation on surface decarburization of hot rolled wire rod for P72LXA steel cord%P72LXA钢帘线用热轧盘条表面脱碳层的研究

    Institute of Scientific and Technical Information of China (English)

    赵如龙; 李义长; 王洪利; 李荣华; 张颖刚; 赵平

    2013-01-01

    研究了P72LXA钢帘线用热轧盘条表面脱碳层的主要影响因素.生产试验得出:在热轧过程中通过减小加热炉烧嘴的开启程度和适当提高吐丝温度可以降低P72LXA钢帘线用热轧盘条表面脱碳层深度;最佳轧制工艺下,坯料原始脱碳对成品盘条表面脱碳层的遗传影响关系y=0.687x0.637.结果表明,要有效地控制成品盘条表面脱碳,坯料原始脱碳层深度须≤1200 μm.%Effects of surface decarburization of wire rod for P72LXA steel cord during hot rolling were studied.The surface decarburization layer thickness of wire rod for P72LXA steel cord could be decreased by means of reducing opening of some heating furnace nozzles and raising spinning temperature moderately during hot rolling.Based on the optimal rolling technology,the genetic influence relationship of previous decarburization of billet on decarburization of wire rod for P72LXA steel cord is y =0.687x0.637,and the results show that the previous decarburization layer thickness of billet should be less than 1200 μm to control decarburization of wire rod effectively.

  8. Wetting of a partially immersed compliant rod

    Science.gov (United States)

    Hui, Chung-Yuen; Jagota, Anand

    2016-11-01

    The force on a solid rod partially immersed in a liquid is commonly used to determine the liquid-vapor surface tension by equating the measured force required to remove the rod from the liquid to the vertical component of the liquid-vapor surface tension. Here, we study how this process is affected when the rod is compliant. For equilibrium, we enforce force and configurational energy balance, including contributions from elastic energy. We show that, in general, the contact angle does not equal that given by Young's equation. If surface stresses are tensile, the strain in the immersed part of the rod is found to be compressive and to depend only on the solid-liquid surface stress. The strain in the dry part of the rod can be either tensile or compressive, depending on a combination of parameters that we identify. We also provide results for compliant plates partially immersed in a liquid under plane strain and plane stress. Our results can be used to extract solid surface stresses from such experiments.

  9. Self-limiting adsorption of Eu³⁺ on the surface of rod-shape anatase TiO₂ nanocrystals and post-synthetic sensitization of the europium-based emission.

    Science.gov (United States)

    Balasanthiran, Choumini; Zhao, Bo; Lin, Cuikun; May, P S; Berry, Mary T; Hoefelmeyer, James D

    2015-12-01

    The surface of oleic acid stabilized rod-shape anatase TiO2 nanocrystals was modified by adsorption of Eu(3+) ions. The Eu(3+) attachment showed Langmuir adsorption behavior, thus the loading of Eu(3+) could be controlled precisely up to surface saturation coverage. The Eu(3+)-TiO2 nanorods show weak Eu(3+) based luminescence. However, addition of thenoyltrifluoroacetone (TTFA) leads to coordination of the ligand to the Eu(3+) centers and the TTFA-Eu(3+)-TiO2 materials exhibit strong Eu(3+) fluorescence sensitized by the TTFA ligand.

  10. High-throughput rod-induced electrospinning

    Science.gov (United States)

    Wu, Dezhi; Xiao, Zhiming; Teh, Kwok Siong; Han, Zhibin; Luo, Guoxi; Shi, Chuan; Sun, Daoheng; Zhao, Jinbao; Lin, Liwei

    2016-09-01

    A high throughput electrospinning process, directly from flat polymer solution surfaces induced by a moving insulating rod, has been proposed and demonstrated. Different rods made of either phenolic resin or paper with a diameter of 1-3 cm and a resistance of about 100-500 MΩ, has been successfully utilized in the process. The rod is placed approximately 10 mm above the flat polymer solution surface with a moving speed of 0.005-0.4 m s-1 this causes the solution to generate multiple liquid jets under an applied voltage of 15-60 kV for the tip-less electrospinning process. The local electric field induced by the rod can boost electrohydrodynamic instability in order to generate Taylor cones and liquid jets. Experimentally, it is found that a large rod diameter and a small solution-to-rod distance can enhance the local electrical field to reduce the magnitude of the applied voltage. In the prototype setup with poly (ethylene oxide) polymer solution, an area of 5 cm  ×  10 cm and under an applied voltage of 60 kV, the maximum throughput of nanofibers is recorded to be approximately144 g m-2 h-1.

  11. Repair welding of cast iron coated electrodes

    Science.gov (United States)

    Żuk, M.; Górka, J.; Dojka, R.; Czupryński, A.

    2017-08-01

    Welding cast iron is a complex production procedure. Repair welding was used to repair damaged or poorly made castings. This is due to a tendency to cracking of the material during welding as well as after it. Welding cast iron can be carried out on hot or on cold. Hot welding requires high heat material and the use of welding material in the form of cast iron. In the case of cold welding, it is possible to use different materials. Mostly used filler metals are nickel and copper based. The work shows the course of research concerning repairmen of ductile iron with arc welding method. For the reparation process four types of ESAB company coated electrodes dedicated for cast iron were used with diameter 3.2 and 4 mm: ES 18-8-6B (4mm), EB 150 (4mm), OK NiCl, EŻM. In the cast iron examined during the testing grooves were made using plasma methods, in order to simulate the removed casting flaws. Then the welding process with coated electrodes was executed. The process utilized low welding current row of 100A, so there would only be a small amount of heat delivered to the heat affected zone (HAZ). Short stitches were made, after welding it was hammered, in order to remove stresses. After the repair welding the part of studies commenced which purpose was finding surface defects using visual testing (VT) and penetration testing (PT). In the second part, a series of macro and microscopic studies were executed witch the purpose of disclosuring the structure. Then the hardness tests for welds cross sections were performed. An important aspect of welding cast iron is the colour of the padding weld after welding, more precisely the difference between the base material and padding weld, the use of different materials extra gives the extra ability to select the best variant. The research of four types of coated electrode was executed, based on the demands the best option in terms of aesthetic, strength and hardness.

  12. Research on CMT welding of nickel-based alloy with stainless steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Cold Metal Transfer (CMT) welding technique is a new welding technique introduced by Fronius company. CMT welding of nickel-based alloy with stainless steel was carried out using CuSi3 filler wire in this paper. Effects of welding parameters, including welding current, welding speed, etc, on weld surface appearance were tested. Microstructure and mechanical properties of CMT weld were studied. The results show that the thickness of interface reaction layer of the nickel-based alloy is 14.3μm, which is only 4.33% of base material. The weld is made up of two phases,α-copper and iron-based solid solution. Rupture occurs initially at the welded seam near the edge of stainless steel in shear test. The maximum shear strength of the CuSi3 welded joint is 184.9MPa.

  13. Numerical Analysis of Two-Way Interaction between Weld-Pool and Arc for GTA Welding Process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A mathematical model to describe the heat transfer and fluid flow in the mutually coupled weld pool and arc by an interactive free surface of the pool for a stationary gas tungsten arc welding (GTAW) is developed. The two sets of governing equations and auxiliary formulas, controlling the weld pool and plasma arc systems respectively, were solved by a finite difference method. A boundary-fitted coordinate system was adopted because the free surface has a curved and unknown shape during welding. The results of this work provide a fundamental basis for predicting the behavior of an integrated weld pool and arc system from first principles.

  14. In situ Raman spectroscopic analysis of surface oxide films on Ni-base alloy/low alloy steel dissimilar metal weld interfaces in high-temperature water

    Science.gov (United States)

    Kim, Jongjin; Choi, Kyung Joon; Bahn, Chi Bum; Kim, Ji Hyun

    2014-06-01

    In situ Raman spectroscopy has been applied to analyze the surface oxide films formed on dissimilar metal weld (DMW) interfaces of nickel-base alloy/low alloy steel under hydrogenated high-temperature water condition. For the analysis of the oxide films under high temperature/pressure aqueous conditions, an in situ Raman spectroscopy system was developed by constructing a hydrothermal cell where the entire optics including the excitation laser and the Raman light collection system were located at the nearest position to the specimen by means of immersion optics. In situ Raman spectra of the DMW interfaces were collected in hydrogenated water condition at different temperatures up to 300 °C. The measured in situ Raman spectra showed peaks of Cr2O3, NiCr2O4 and Fe3O4 at the DMW interface. It is considered that differences in the oxide chemistry originated from the chemical element distribution inside of the DMW interface region.

  15. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2011-01-01

    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  16. Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  17. Stress Analysis of Single Spacer Grid Support considering Fuel Rod

    Energy Technology Data Exchange (ETDEWEB)

    Yoo, Y. G.; Jung, D. H.; Kim, J. H. [Chungnam National University, Daejeon (Korea, Republic of); Park, J. K.; Jeon, K. L. [Korea Nuclear Fuel, Daejeon (Korea, Republic of)

    2010-10-15

    Pressurized water reactor (PWR) nuclear fuel assembly is mainly composed of a top-end piece, a bottom-end piece, lots of fuel rods, and several spacer grids. Among them, the main function of spacer grid is protecting fuel rods from Fluid Induced Vibration (FIV). The cross section of spacer grid assembled by laser welding in upper and lower point. When the fuel rod inserted in spacer gird, spring and dimple and around of welded area got a stresses. The main hypothesis of this analysis is the boundary area of HAZ and base metal can get a lot of damage than other area by FIV. So, design factors of spacer grid mainly considered to preventing the fatigue failure in HAZ and spring and dimple of spacer grid. From previous researching, the environment in reactor verified. Pressure and temperature of light water observed 15MPa and 320 .deg. C, and vibration of the fuel rod observed within 0 {approx} 50Hz. In this study, mechanical properties of zirconium alloy that extracted from the test and the spacer grid model which used in the PWR were applied in stress analyzing. General-purpose finite element analysis program was used ANSYS Workbench 12.0.1 version. 3-D CAD program CATIA was used to create spacer grid model

  18. Effect of welding speed on the material flow patterns in friction stir welding of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hua; Wu Huiqiang; Huang Jihua; LIN Sanbao; WU Lin

    2007-01-01

    The clear zigzag-line pattern on transverse cross sections can be used to explain the formation mechanism of the weld nugget when friction stir welded AZ31 magnesium alloy without any other insert material is used as mark. It provides a simple and useful method to research the joining mechanism of friction stir welding. The rotation speed is kept at 1000 r/min and the welding speed changes from 120 mm/min to 600 mm/min. The macrostructure on the transverse cross section was divided into several parts by faying surface. The results show that the shape and formation procedure of the weld nugget change with the welding speed. There are two main material flows in the weld nugget: one is from the advancing side and the other is from the retreating side. A simple model on the weld nugget formation of FSW is presented in this article.

  19. Influence of shielding gas composition on weld profile in pulsed Nd:YAG laser welding of low carbon steel

    Directory of Open Access Journals (Sweden)

    M Jokar

    2014-12-01

    Full Text Available Weld area and weld depth/width ratio can be considered to be of the most important geometrical factors in pulsed laser welding. The effects of carbon dioxide and oxygen additions to the argon shielding gas on the weld properties in pulsed laser welding of low carbon steel is investigated. Presence of carbon dioxide and oxygen up to 10 and 15 percent respectively decreases the weld geometrical factors. But, at higher levels of additions, the weld geometrical factors will increase. It is observed that the plasma plume temperature decreases from 6000K to 5500K with the addition of 15% carbon dioxide but increases to 7700K with 25% carbon dioxide addition. Increase in laser absorption coefficient, laser energy absorption, formation of oxide layer on the work-piece surface, exothermic reactions and their competitive effects can be considered as the competing phenomena involved in such a behavior in the weld profile

  20. Influence of Welding Current and Joint Design on the Tensile Properties of SMAW Welded Mild Steel Joints Prof. Rohit Jha1 , Dr. A.K. Jha

    Directory of Open Access Journals (Sweden)

    Prof. Rohit Jha

    2014-06-01

    Full Text Available Present study includes welding characteristics of weldment with respect to different types of weld design and welding current. Mild steel plates of 6mm were welded using different joint designs. Single V, Double V and Flat surfaces were joined by Shielded Metal Arc Welding process. Welding current was varied in all the cases. Mechanical properties such as ultimate tensile strength, yield strength and percentage elongation were evaluated. Results indicated that the single V joint design depict maximum UTS in comparison to other welding joints and also weld properties of joints (weldment increases to some extent up-to a particular current level, after which the strength decreases. Welding current also affect the welding speed.

  1. High-yield production of hydrophobins RodA and RodB from Aspergillus fumigatus in Pichia pastoris.

    Science.gov (United States)

    Pedersen, Mona Højgaard; Borodina, Irina; Moresco, Jacob Lange; Svendsen, Winnie Edith; Frisvad, Jens Christian; Søndergaard, Ib

    2011-06-01

    Hydrophobins are small fungal proteins with amphipatic properties and the ability to self-assemble on a hydrophobic/hydrophilic interface; thus, many technical applications for hydrophobins have been suggested. The pathogenic fungus Aspergillus fumigatus expresses the hydrophobins RodA and RodB on the surface of its conidia. RodA is known to be of importance to the pathogenesis of the fungus, while the biological role of RodB is currently unknown. Here, we report the successful expression of both hydrophobins in Pichia pastoris and present fed-batch fermentation yields of 200-300 mg/l fermentation broth. Protein bands of expected sizes were detected by SDS-PAGE and western blotting, and the identity was further confirmed by tandem mass spectrometry. Both proteins were purified using his-affinity chromatography, and the high level of purity was verified by silver-stained SDS-PAGE. Recombinant RodA as well as rRodB were able to convert a glass surface from hydrophilic to hydrophobic similar to native RodA, but only rRodB was able to decrease the hydrophobicity of a Teflon-like surface to the same extent as native RodA, while rRodA showed this ability to a lesser extent. Recombinant RodA and native RodA showed a similar ability to emulsify air in water, while recombinant RodB could also emulsify oil in water better than the control protein bovine serum albumin (BSA). This is to our knowledge the first successful expression of hydrophobins from A. fumigatus in a eukaryote host, which makes it possible to further characterize both hydrophobins. Furthermore, the expression strategy and fed-batch production using P. pastoris may be transferred to hydrophobins from other species.

  2. Vibration welding system with thin film sensor

    Science.gov (United States)

    Cai, Wayne W; Abell, Jeffrey A; Li, Xiaochun; Choi, Hongseok; Zhao, Jingzhou

    2014-03-18

    A vibration welding system includes an anvil, a welding horn, a thin film sensor, and a process controller. The anvil and horn include working surfaces that contact a work piece during the welding process. The sensor measures a control value at the working surface. The measured control value is transmitted to the controller, which controls the system in part using the measured control value. The thin film sensor may include a plurality of thermopiles and thermocouples which collectively measure temperature and heat flux at the working surface. A method includes providing a welder device with a slot adjacent to a working surface of the welder device, inserting the thin film sensor into the slot, and using the sensor to measure a control value at the working surface. A process controller then controls the vibration welding system in part using the measured control value.

  3. Method for laser welding a fin and a tube

    Energy Technology Data Exchange (ETDEWEB)

    Fuerschbach, Phillip W. (Tijeras, NM); Mahoney, A. Roderick (Albuquerque, NM); Milewski, John O (Santa Fe, NM)

    2001-01-01

    A method of laser welding a planar metal surface to a cylindrical metal surface is provided, first placing a planar metal surface into approximate contact with a cylindrical metal surface to form a juncture area to be welded, the planar metal surface and cylindrical metal surface thereby forming an acute angle of contact. A laser beam, produced, for example, by a Nd:YAG pulsed laser, is focused through the acute angle of contact at the juncture area to be welded, with the laser beam heating the juncture area to a welding temperature to cause welding to occur between the planar metal surface and the cylindrical metal surface. Both the planar metal surface and cylindrical metal surface are made from a reflective metal, including copper, copper alloys, stainless steel alloys, aluminum, and aluminum alloys.

  4. Explosive welding: Principles and potentials

    Energy Technology Data Exchange (ETDEWEB)

    Brasher, D.G.; Butler, D.J. [Northwest Technical Industries, Inc., Sequim, WA (United States)

    1995-03-01

    Explosive welding is a solid-state process in which controlled explosive detonations force two or more metals together at high pressures. The resultant composite system is joined with a high-quality metallurgical bond. Explosive welding (or explosive bonding) is a high-pressure process in which contaminant surface films are plastically jetted off the base metals as a result of the collision of two metals. The time duration involved in the explosive welding event is so short that the reaction zone (or heat affected zone) between the constituent metals is microscopic. During the process, the first few atomic layers of each metal become plasma because of the high velocity of the impact (200 to 500 m/s, 660 to 1,640 ft/s.) The angle of collision causes the plasma to jet in front of the collision point, effectively scrub-cleaning both surfaces, and leaving clean metal behind.

  5. Robotic Variable Polarity Plasma Arc (VPPA) Welding

    Science.gov (United States)

    Jaffery, Waris S.

    1993-01-01

    The need for automated plasma welding was identified in the early stages of the Space Station Freedom Program (SSFP) because it requires approximately 1.3 miles of welding for assembly. As a result of the Variable Polarity Plasma Arc Welding (VPPAW) process's ability to make virtually defect-free welds in aluminum, it was chosen to fulfill the welding needs. Space Station Freedom will be constructed of 2219 aluminum utilizing the computer controlled VPPAW process. The 'Node Radial Docking Port', with it's saddle shaped weld path, has a constantly changing surface angle over 360 deg of the 282 inch weld. The automated robotic VPPAW process requires eight-axes of motion (six-axes of robot and two-axes of positioner movement). The robot control system is programmed to maintain Torch Center Point (TCP) orientation perpendicular to the part while the part positioner is tilted and rotated to maintain the vertical up orientation as required by the VPPAW process. The combined speed of the robot and the positioner are integrated to maintain a constant speed between the part and the torch. A laser-based vision sensor system has also been integrated to track the seam and map the surface of the profile during welding.

  6. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.

    2014-01-01

    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ met

  7. Introduction to Welding.

    Science.gov (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  8. Properties of welded joints in laser welding of aeronautic aluminum-lithium alloys

    Science.gov (United States)

    Malikov, A. G.; Orishich, A. M.

    2017-01-01

    The work presents the experimental investigation of the laser welding of the aluminum-lithium alloys (system Al-Mg-Li) and aluminum alloy (system Al-Cu-Li) doped with Sc. The influence of the nano-structuring of the surface layer welded joint by the cold plastic deformation method on the strength properties of the welded joint is determined. It is founded that, regarding the deformation degree over the thickness, the varying value of the welded joint strength is different for these aluminum alloys.

  9. Effect of weld line shape on material flow during friction stir welding of aluminum and steel

    Science.gov (United States)

    Yasui, Toshiaki; Ando, Naoyuki; Morinaka, Shinpei; Mizushima, Hiroki; Fukumoto, Masahiro

    2014-08-01

    The effect of weld line shape on material flow during the friction stir welding of aluminum and steel was investigated. The material flow velocity was evaluated with simulated experiments using plasticine as the simulant material. The validity of the simulated experiments was verified by the marker material experiments on aluminum. The circumferential velocity of material around the probe increased with the depth from the weld surface. The effect is significant in cases where the advancing side is located on the outside of curve and those with higher curvature. Thus, there is an influence of weld line shape on material flow.

  10. Realizing precision pulse TIG welding with arc length control and visual image sensing based weld detection

    Institute of Scientific and Technical Information of China (English)

    孙振国; 陈念; 陈强

    2003-01-01

    Methods of arc length control and visual image based weld detection for precision pulse TIG welding were investigated. With a particular all-hardware circuit, arc voltage during peak current stage is sampled and integrated to indicate arc length, deviation of arc length and adjusting parameters are calculated and output to drive a step motor directly. According to the features of welding image grabbed with CCD camera, a special algorithm was developed to detect the central line of weld fast and accurately. Then an application system were established, whose static arc length error is ±0.1 mm with 20 A average current and 1 mm given arc length, static detection precision of weld is 0.01 mm, processing time of each image is less than 120 ms. Precision pulse TIG welding of some given thin stainless steel components with complicated curved surface was successfully realized.

  11. Analysis of overlay weld effect on preventing PWSCC in dissimilar metal weld

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung Gun; Oh, Chang Kyun; Jin, Tae Eun [Korea Power Engineering Co., Inc., Yongin (Korea, Republic of); Kim, Yong Tae [Korea Plant Service and Engineering Co., Ltd., Seongnam (Korea, Republic of); Yoo, Sung Soo [Korea Hydro and Nuclear Power Co., Ltd., Seoul (Korea, Republic of)

    2009-07-01

    PWSCC(Primary Stress Corrosion Cracking) in Alloy 82/182 butt welds is the problem affecting safety and integrity of nuclear power plant. PWSCC can be occurred in high magnitude of tensile residual stress, such as Alloy 82/182 dissimilar metal welds in Pressurizer(PZR) nozzles. There have been related incidents recently at the dissimilar metal welds in overseas nuclear power plants. Overlay weld is the one of the effective methods to decrease tensile residual stress of inside surface, which will result in preventing PWSCC. In this paper, overlay weld conditions on the purpose of preventing PWSCC was explained and the benefit of the overlay weld was confirmed performing finite element analysis.

  12. Analysis of Overlay Weld Effect on Preventing PWSCC in Dissimilar Metal Weld

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seung Gun; Oh, Chang Kyun; Park, Heung Bae; Jin, Tae Eun [Korea Power Engineering Company, Daejeon (Korea, Republic of)

    2010-01-15

    PWSCC(Primary Stress Corrosion Cracking) in Alloy 82/182 butt welds is the problem affecting safety and integrity of nuclear power plant. PWSCC can be occurred in the area that is at high magnitude of tensile residual stress, such as Alloy 82/182 dissimilar metal welds in PZR(pressurizer) nozzles. There have been a number of incidents recently at the dissimilar metal welds in overseas nuclear power plants. Overlay weld is the one of the effective methods to decrease tensile residual stress of inside surface, which will result in preventing PWSCC. In this paper, overlay weld conditions on the purpose of preventing PWSCC was explained and the benefit of the overlay weld was confirmed performing finite element analysis.

  13. Weldpool flow visualization studies during gas tungsten arc welding of steel and aluminum.

    OpenAIRE

    Schupp, Peter E.

    1992-01-01

    Approved for public release; distribution is unlimited. A flow visualization study of current distribution effects on weld pool stirring in GTA steel welds is presented using a pulsed ultraviolet laser vision system. Weld pool stirring is almost eliminated in HY-80 steel by the use of symmetric current flow path within the weld samples. Periodic radial surface pulses are observed at low currents in stationary welds while flows of turbulent nature are observed at higher cu...

  14. Use of Supplemental Short Pre-Contoured Accessory Rods and Cobalt Chrome Alloy Posterior Rods Reduces Primary Rod Strain and Range of Motion Across the Pedicle Subtraction Osteotomy Level

    DEFF Research Database (Denmark)

    Hallager, Dennis Winge; Gehrchen, Poul Martin; Dahl, Benny

    2016-01-01

    STUDY DESIGN: In vitro cadaveric biomechanical study. OBJECTIVE: To assess effects of 4-rod reconstruction, rod material, and anterior column support on motion and surface rod strain in a pedicle subtraction osteotomy model. SUMMARY OF BACKGROUND DATA: Pedicle subtraction osteotomy (PSO) can corr...

  15. The fatigue life of a cobalt-chromium alloy after laser welding.

    Science.gov (United States)

    Al-Bayaa, Nabil Jalal Ahmad; Clark, Robert K F; Juszczyk, Andrzej S; Radford, David R

    2011-03-01

    The aim of this study was to investigate the fatigue life of laser welded joints in a commercially available cast cobalt-chromium alloy. Twenty rod shaped specimens (40 mm x 1.5 mm) were cast and sand blasted. Ten specimens were used as controls and the remaining ten were sectioned and repaired using a pulsed Nd: YAG laser welder. All specimens were subjected to fatigue testing (30N - 2Hz) in a controlled environment. A statistically significant difference in median fatigue life was found between as-cast and laser welded specimens (p welded specimens despite 70% penetration of the weld.

  16. Effect of Welding Parameters on GTA Weld Shape for Pure Iron Plate under Ar-O2 Mixed Shielding

    Institute of Scientific and Technical Information of China (English)

    Shanping LU; H.Fujii; K.Nogi

    2006-01-01

    Weld shape variation for different welding parameters is investigated on pure iron plate under gas tungsten arc (GTA) welding with argon-oxygen mixed shielding. Results showed that small addition of oxygen to the argon base shielding gas can effectively adjust the oxygen adsorption to the molten pool. An inward Marangoni convection occurs on the pool surface when the oxygen content in the weld pool is over the critical value,80×10-6, for pure iron plate under Ar-0.3%O2 mixed shielding. Low oxygen content in the weld pool changes the inward Marangoni to an outward direction under the Ar-0.1%O2 shielding. The GTA weld shape depends to a large extent on the pattern and strength of the Marangoni convection on the pool surface, which is determined by the content of surface active element, oxygen, in the weld pool and the welding parameters.The strength of the Marangoni convection on the liquid pool is a product of the temperature coefficient of the surface tension (dσ/dT) and the temperature gradient (dT/dr) on the pool surface. Different welding parameters will change the temperature distribution and gradient on the pool surface, and therefore, affect the strength of Marangoni convection and the weld shape.

  17. Experimental Investigation of the Corrosion Behavior of Friction Stir Welded AZ61A Magnesium Alloy Welds under Salt Spray Corrosion Test and Galvanic Corrosion Test Using Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    A. Dhanapal

    2013-01-01

    Full Text Available Extruded Mg alloy plates of 6 mm thick of AZ61A grade were butt welded using advanced welding process and friction stir welding (FSW processes. The specimens were exposed to salt spray conditions and immersion conditions to characterize their corrosion rates on the effect of pH value, chloride ion concentration, and corrosion time. In addition, an attempt was made to develop an empirical relationship to predict the corrosion rate of FSW welds in salt spray corrosion test and galvanic corrosion test using design of experiments. The corrosion morphology and the pit morphology were analyzed by optical microscopy, and the corrosion products were examined using scanning electron microscope and X-ray diffraction analysis. From this research work, it is found that, in both corrosion tests, the corrosion rate decreases with the increase in pH value, the decrease in chloride ion concentration, and a higher corrosion time. The results show the usage of the magnesium alloy for best environments and suitable applications from the aforementioned conditions. Also, it is found that AZ61A magnesium alloy welds possess low-corrosion rate and higher-corrosion resistance in the galvanic corrosion test than in the salt spray corrosion test.

  18. Changes of surface structure and elemental composition of Pd rod and collector of nuclear reaction products irradiated with 10-MeV γ-quanta in dense deuterium gas

    Science.gov (United States)

    Didyk, A. Yu.; Wiśniewski, R.; Wilczynska-Kitowska, T.

    2013-12-01

    A high-pressure chamber is filled with 1.2 kbar molecular deuterium (DHPC). The palladium rod saturated with deuterium is loaded inside the DHPC and irradiated with 10-MeV bremsstrahlung γ-quanta for 18 h with a 11-13 μA electron beam using the MT-25 electron accelerator. The elemental compositions of all surfaces of the DHPC element inside the dense deuterium gas were studied using scanning electronic microscopes with X-ray microelement microprobe analysis. It is found that all surfaces, including the surface of a high-purity palladium rod (99.995%), are covered with a partly homogeneous layer or large microparticles of lead. Also, light elements such as 6C, 8O, 11Na, 12Mg, 13Al, 14Si, 22Ti, 25Mn, 26Fe, 29Cu, and 30Zn and heavy metals such as 47Ag, 73Ta, 74W, 78Pt, 79Au, and 82Pb are observed. Possible processes that can cause the anomalies observed in the newly formed chemical elements are briefly discussed.

  19. Advanced Welding Applications

    Science.gov (United States)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  20. Local Fuel Rod Crud Prediction Tool Applications

    Energy Technology Data Exchange (ETDEWEB)

    Krammen, Michael A.; Karoutas, Zeses E.; Wang, Guoqiang; Young, Michael Y

    2009-06-15

    response to two CILC fuel failures observed in a reactor plant where fuel rod crudding was not initially of concern due to negligible predicted fuel rod steaming on a fuel assembly sub-channel scale. The fuel rod crud observed in the reactor cycle with the fuel rod CILC failures was very localized, but was heaviest on those fuel rods with relatively higher fuel rod duty. These indications led to development of the more locally detailed predictive capability. And, based on the observed behavior, guideline limits have been established by benchmarking the methodology to the fuel rod crud induced fuel failures. The guideline limits are used in designing fuel managements. Application of these tools in subsequent fuel management design for later reactor cycles in both the plant where the CILC fuel failures occurred and in its sister plant with similar operating characteristics have avoided a recurrence of the CILC fuel failure. These tools were also used when a new fuel design with mixing vane grids was introduced in two plants previously fueled with non-mixing vane grids. The predictive tools account for the thermal hydraulic transition core effects. Interestingly, the plant with the generally higher fuel duty, a plant that had experienced Crud Induced Power Shift (CIPS) in earlier cycles, is predicted to easily meet the CIPS and CILC guidelines for the transition and following cycle. While the other plant, which has not experienced CIPS in earlier cycles, is predicted to be operating close to the CILC guideline limits in the transition cycle. The higher duty plant is predicted to have appreciable fuel rod surface area that is steaming over the reactor cycle, while the lower duty plant is predicted to have relatively little fuel rod surface area in steaming. The interpretation is that with a relatively similar crud source in the coolant, a smaller steaming surface area may act as a stronger sink for the available crud, resulting in locally thicker crud. This is a similar

  1. Automated Spot Weld Inspection using Infrared Thermography

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jian [ORNL; Zhang, Wei [ORNL; Yu, Zhenzhen [ORNL; Feng, Zhili [ORNL

    2012-01-01

    An automated non-contact and non-destructive resistance spot weld inspection system based on infrared (IR) thermography was developed for post-weld applications. During inspection, a weld coupon was heated up by an auxiliary induction heating device from one side of the weld, while the resulting thermal waves on the other side were observed by an IR camera. The IR images were analyzed to extract a thermal signature based on normalized heating time, which was then quantitatively correlated to the spot weld nugget size. The use of normalized instead of absolute IR intensity was found to be useful in minimizing the sensitivity to the unknown surface conditions and environment interference. Application of the IR-based inspection system to different advanced high strength steels, thickness gauges and coatings were discussed.

  2. Vortex patterns in a superconducting-ferromagnetic rod

    Energy Technology Data Exchange (ETDEWEB)

    Romaguera, Antonio R. de C, E-mail: antonio.romaguera@df.ufrpe.b [Departamento de Fi' sica, Universidade Federal Rural de Pernambuco, 52171-900 Recife, Pernambuco (Brazil); Doria, Mauro M. [Departamento de Fi' sica dos Solidos, Universidade Federal do Rio de Janeiro, 21941-972 Rio de Janeiro (Brazil); Peeters, Francois M. [Departement Fysica, Universiteit Antwerpen, Groenenborgerlaan 171, B-2020 Antwerpen (Belgium)

    2010-10-01

    A superconducting rod with a magnetic moment on top develops vortices obtained here through 3D calculations of the Ginzburg-Landau theory. The inhomogeneity of the applied field brings new properties to the vortex patterns that vary according to the rod thickness. We find that for thin rods (disks) the vortex patterns are similar to those obtained in presence of a homogeneous magnetic field instead because they consist of giant vortex states. For thick rods novel patterns are obtained as vortices are curve lines in space that exit through the lateral surface.

  3. Assessment of the integrity of welded pipes

    OpenAIRE

    Šarkoćević, Živče; Arsić, Miodrag; Sedmak, Aleksandar; MEĐO, Bojan; Mišić, Milan; id_orcid 0000-0003-0550-1851

    2014-01-01

    The subject of the paper is analysis of the integrity of welded pipes made of API J55 steel by high frequency contact welding (HF). Experimental research on the mechanical properties of the base material was conducted on pipes withdrawn from exploatation after 70 000 hours at service. Defect influence of the surface crack on the integrity of pipes was tested using hydrostatic pressure of pipes with axial surface crack in the base material. Fracture behaviour was tested using modified compact ...

  4. Loss of retinoschisin (RS1) cell surface protein in maturing mouse rod photoreceptors elevates the luminance threshold for light-driven translocation of transducin but not arrestin.

    Science.gov (United States)

    Ziccardi, Lucia; Vijayasarathy, Camasamudram; Bush, Ronald A; Sieving, Paul A

    2012-09-19

    Loss of retinoschisin (RS1) in Rs1 knock-out (Rs1-KO) retina produces a post-photoreceptor phenotype similar to X-linked retinoschisis in young males. However, Rs1 is expressed strongly in photoreceptors, and Rs1-KO mice have early reduction in the electroretinogram a-wave. We examined light-activated transducin and arrestin translocation in young Rs1-KO mice as a marker for functional abnormalities in maturing rod photoreceptors. We found a progressive reduction in luminance threshold for transducin translocation in wild-type (WT) retinas between postnatal days P18 and P60. At P21, the threshold in Rs1-KO retinas was 10-fold higher than WT, but it decreased to translocation and re-translocation of transducin in the dark were not affected. Rs1-KO rod outer segment (ROS) length was significantly shorter than WT at P21 but was comparable with WT at P60. These findings suggested a delay in the structural and functional maturation of Rs1-KO ROS. Consistent with this, transcription factors CRX and NRL, which are fundamental to maturation of rod protein expression, were reduced in ROS of Rs1-KO mice at P21 but not at P60. Expression of transducin was 15-30% lower in P21 Rs1-KO ROS and transducin GTPase hydrolysis was nearly twofold faster, reflecting a 1.7- to 2.5-fold increase in RGS9 (regulator of G-protein signaling) level. Transduction protein expression and activity levels were similar to WT at P60. Transducin translocation threshold elevation indicates photoreceptor functional abnormalities in young Rs1-KO mice. Rapid reduction in threshold coupled with age-related changes in transduction protein levels and transcription factor expression are consistent with delayed maturation of Rs1-KO photoreceptors.

  5. An Approach to Maximize Weld Penetration During TIG Welding of P91 Steel Plates by Utilizing Image Processing and Taguchi Orthogonal Array

    Science.gov (United States)

    Singh, Akhilesh Kumar; Debnath, Tapas; Dey, Vidyut; Rai, Ram Naresh

    2016-06-01

    P-91 is modified 9Cr-1Mo steel. Fabricated structures and components of P-91 has a lot of application in power and chemical industry owing to its excellent properties like high temperature stress corrosion resistance, less susceptibility to thermal fatigue at high operating temperatures. The weld quality and surface finish of fabricated structure of P91 is very good when welded by Tungsten Inert Gas welding (TIG). However, the process has its limitation regarding weld penetration. The success of a welding process lies in fabricating with such a combination of parameters that gives maximum weld penetration and minimum weld width. To carry out an investigation on the effect of the autogenous TIG welding parameters on weld penetration and weld width, bead-on-plate welds were carried on P91 plates of thickness 6 mm in accordance to a Taguchi L9 design. Welding current, welding speed and gas flow rate were the three control variables in the investigation. After autogenous (TIG) welding, the dimension of the weld width, weld penetration and weld area were successfully measured by an image analysis technique developed for the study. The maximum error for the measured dimensions of the weld width, penetration and area with the developed image analysis technique was only 2 % compared to the measurements of Leica-Q-Win-V3 software installed in optical microscope. The measurements with the developed software, unlike the measurements under a microscope, required least human intervention. An Analysis of Variance (ANOVA) confirms the significance of the selected parameters. Thereafter, Taguchi's method was successfully used to trade-off between maximum penetration and minimum weld width while keeping the weld area at a minimum.

  6. Control wetting state transition by micro-rod geometry

    Science.gov (United States)

    He, Yang; Jiang, Chengyu; Wang, Shengkun; Yin, Hengxu; Yuan, Weizheng

    2013-11-01

    Understanding the effect of micro-structure geometry on wetting state transition is important to design and control surface wettability. Micro-rod model was proposed and the relationship between micro-rod geometry and wetting state was investigated in the paper taking into account only the surface roughness and neglecting the chemistry interaction. Micro-rods with different geometric parameters were fabricated using micro-fabrication technology. Their contact angles were measured and compared with theoretical ones. The experimental results indicated that increasing the height and decreasing the space of micro-rod may result in Cassie wetting state, while decreasing the height and increasing the space may result in Wenzel wetting state. A suspended wetting state model due to scallops was proposed. The wetting state transition was interpreted by intruding height, de-pinning and sag mechanism. It may offer a facile way to control the surface wetting state transition by changing the geometry of micro-rod.

  7. Finite element analysis of residual stress in the welded zone of a high strength steel

    Indian Academy of Sciences (India)

    Li Yajiang; Wang Juan; Chen Maoai; Shen Xiaoqin

    2004-04-01

    The distribution of the residual stress in the weld joint of HQ130 grade high strength steel was investigated by means of finite element method (FEM) using ANSYS software. Welding was carried out using gas shielded arc welding with a heat input of 16 kJ/cm. The FEM analysis on the weld joint reveals that there is a stress gradient around the fusion zone of weld joint. The instantaneous residual stress on the weld surface goes up to 800 ∼ 1000 MPa and it is 500 ∼ 600 MPa, below the weld. The stress gradient near the fusion zone is higher than any other location in the surrounding area. This is attributed as one of the significant reasons for the development of cold cracks at the fusion zone in the high strength steel. In order to avoid such welding cracks, the thermal stress in the weld joint has to be minimized by controlling the weld heat input.

  8. Laser power coupling efficiency in conduction and keyhole welding of austenitic stainless steel

    Indian Academy of Sciences (India)

    A K Nath; R Sridhar; P Ganesh; R Kaul

    2002-06-01

    Laser welding of thin sheets of AISI 304 stainless steel was carried out with high power CW CO2 laser. The laser power utilized in the welding process was estimated using the experimental results and the dimensionless parameter model for laser welding; and also the energy balance equation model. Variation of laser welding efficiency with welding speed and mode of welding was studied. Welding efficiency was high for high-speed conduction welding of thin sheets and also in keyhole welding process at high laser powers. Effect of pre-oxidization of the surface and powder as filler material on laser power coupling is also reported. The paper also discusses effect of microstructure on the cracking susceptibility of laser welds.

  9. Inspection of thick welded joints using laser-ultrasonic SAFT.

    Science.gov (United States)

    Lévesque, D; Asaumi, Y; Lord, M; Bescond, C; Hatanaka, H; Tagami, M; Monchalin, J-P

    2016-07-01

    The detection of defects in thick butt joints in the early phase of multi-pass arc welding would be very valuable to reduce cost and time in the necessity of reworking. As a non-contact method, the laser-ultrasonic technique (LUT) has the potential for the automated inspection of welds, ultimately online during manufacturing. In this study, testing has been carried out using LUT combined with the synthetic aperture focusing technique (SAFT) on 25 and 50mm thick butt welded joints of steel both completed and partially welded. EDM slits of 2 or 3mm height were inserted at different depths in the multi-pass welding process to simulate a lack of fusion. Line scans transverse to the weld are performed with the generation and detection laser spots superimposed directly on the surface of the weld bead. A CCD line camera is used to simultaneously acquire the surface profile for correction in the SAFT processing. All artificial defects but also real defects are visualized in the investigated thick butt weld specimens, either completed or partially welded after a given number of passes. The results obtained clearly show the potential of using the LUT with SAFT for the automated inspection of arc welds or hybrid laser-arc welds during manufacturing.

  10. Damage Tolerance Behavior of Friction Stir Welds in Aluminum Alloys

    Science.gov (United States)

    McGill, Preston; Burkholder, Jonathan

    2012-01-01

    Friction stir welding is a solid state welding process used in the fabrication of various aerospace structures. Self-reacting and conventional friction stir welding are variations of the friction stir weld process employed in the fabrication of cryogenic propellant tanks which are classified as pressurized structure in many spaceflight vehicle architectures. In order to address damage tolerance behavior associated with friction stir welds in these safety critical structures, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size. Test data describing fracture behavior, residual strength capability, and cyclic mission life capability of friction stir welds at ambient and cryogenic temperatures have been generated and will be presented in this paper. Fracture behavior will include fracture toughness and tearing (R-curve) response of the friction stir welds. Residual strength behavior will include an evaluation of the effects of lack of penetration on conventional friction stir welds, the effects of internal defects (wormholes) on self-reacting friction stir welds, and an evaluation of the effects of fatigue cycled surface cracks on both conventional and selfreacting welds. Cyclic mission life capability will demonstrate the effects of surface crack defects on service load cycle capability. The fracture data will be used to evaluate nondestructive inspection and proof test requirements for the welds.

  11. Residual Stress Evaluation of Weld Inlay Process on Reactor Vessel Nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Kihyun; Cho, Hong Seok [KEPCO KPS, Naju (Korea, Republic of)

    2015-10-15

    Weld overlay, weld inlay and stress improvement are mitigation technologies for butt joints. Weld overlay is done on pressurizer nozzles which are the highest potential locations occurring PWSCC due to high temperature in Korea. Reactor vessel nozzles are other big safety concerns for butt joints. Weld overlay and stress improvement should be so difficult to apply to those locations because space is too limited. Weld inlay should be one of the solutions. KEPCO KPS has developed laser welding system and process for reactor nozzles. Welding residual stress analysis is necessary for flaw evaluation. United States nuclear regulatory commission has calculated GTAW(Gas Tungsten Arc Welding) residual stress using ABAQUS. To confirm effectiveness of weld inlay process, welding residual stress analysis was performed. and difference between GTAW and LASER welding process was compared. Evaluation of weld inlay process using ANSYS and ABAQUS is performed. All of the both results are similar. The residual stress generated after weld inlay was on range of 450-500 MPa. Welding residual stresses are differently generated by GTAW and LASER welding. But regardless of welding process type, residual tensile stress is generated on inside surface.

  12. Crl2MoV钢焊接区表面高频淬火后的超塑性焊接%Superplastic Welding of Crl2MoV Steel after High Frequency Surface Quenching

    Institute of Scientific and Technical Information of China (English)

    王冰莹; 袁霄梅; 刘帅

    2012-01-01

    Superplastic welding of Cr12MoV steel was carried out after high frequency surface quenching. Process parameters chosen were: heating temperature was 800 ℃, welding time was 5 min, pre-stress was 56.6 MPa, and joint microstructure was observed and analyzed. The results show that local welding zone after high frequency quenching for Cr12MoV steel is in its superplastic deformation temperature and strain rate range, the joint tensile strength can reach values of base metal after short period of superplastic welding.%对Crl2MoV钢进行表面高频淬火后超塑性焊接,选用的工艺参数为:加热温度为800℃,焊接时间t=5min,预压应力σ0=56.6MPa,初始应变速率ε0=2.5×10^-4s^-1。对接头组织进行了观察和分析。试验结果表明,焊接区局部高频淬火后的Crl2MoV钢在其超塑变形温度及应变速率范围内,经短时间超塑焊接,其接头抗拉伸强度可以达到母材值。

  13. Welded solar cell interconnection

    Science.gov (United States)

    Stofel, E. J.; Browne, E. R.; Meese, R. A.; Vendura, G. J.

    1982-01-01

    The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

  14. Mathematical Modeling of Metal Active Gas (MAG) Arc Welding

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In the present paper, a numerical model for MAG (metal active gas) arc welding of thin plate has been developed. In MAG arc welding, the electrode wire is melted and supplied into the molten pool intermittently. Accordingly, it is assumed on the modeling that the thermal energy enters the base-plates through two following mechanisms, i.e., direct heating from arc plasma and “indirect” heating from the deposited metal. In the second part of the paper, MAG arc welding process is numerically analyzed by using the model, and the calculated weld bead dimension and surface profile have been compared with the experimental MAG welds on steel plate. As the result, it is made clear that the model is capable of predicting the bead profile of thin-plate MAG arc welding , including weld bead with undercutting.

  15. Prediction and verification of melting front in GTA weld pool of full-penetration

    Institute of Scientific and Technical Information of China (English)

    Chen Ji; Wu Chuansong

    2006-01-01

    A thermal conduction model is applied to speed up the numerical analysis of the temperature distribution and the weld pool geometry of full penetration in gas tungsten arc (GTA) welding. With considering both top and bottom free surface deformation of full-penetrated weld pool, three-dimensional weld pool with melting front and solidification front is predicted.Welding experiments are conducted to measure the melting front curves at the top surface and the longitudinal section of the weld. It shows that the predicted and measured results are in good agreement.

  16. Laser Beam Welding of Aluminum Alloys Under the Influence of an Electromagnetic Field

    Science.gov (United States)

    Schneider, A.; Avilov, V.; Gumenyuk, A.; Rethmeier, M.

    During laser beam welding of aluminum alloys an electromagnetic field may favour pore outgassing through the top oxide layer. High frequencies cause a small penetration depth and thus exert a stabilizing effect on the weld surface. The point at which the laser beam between the two magnetic poles hits the workpiece surface is crucial to the influence of the magnetic field on the weld surface roughness. Using analyzed parameters for different laser points of application cause a change in weld surface roughness could be observed. The weld surface roughness could be reduced by 50%. The outgassing effect in terms of a reduction of pores could be observed for all parameter sets investigated.

  17. Picosecond laser welding of optical to metal components

    Science.gov (United States)

    Carter, Richard M.; Troughton, Michael; Chen, Jinanyong; Elder, Ian; Thomson, Robert R.; Lamb, Robert A.; Esser, M. J. Daniel; Hand, Duncan P.

    2016-03-01

    We report on practical, industrially relevant, welding of optical components to themselves and aluminum alloy components. Weld formation is achieved through the tight focusing of a 5.9ps, 400kHz Trumpf laser operating at 1030nm. By selecting suitable surface preparation, clamping and laser parameters, the plasma can be confined, even with comparatively rough surfaces, by exploiting the melt properties of the glass. The short interaction time allows for a permanent weld to form between the two materials with heating limited to a region ~300 µm across. Practical application of these weld structures is typically limited due to the induced stress within the glass and, critically, the issues surrounding post-weld thermal expansion. We report on the measured strength of the weld, with a particular emphasis on laser parameters and surface preparation.

  18. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plasti...... as a knowledge handbook for laser welding of plastic components. This document should provide the information for all aspects of plastic laser welding and help the design engineers to take all critical issues into consideration from the very beginning of the design phase....

  19. Weld repair of helium degraded reactor vessel material

    Energy Technology Data Exchange (ETDEWEB)

    Kanne, W.R. Jr.; Lohmeier, D.A.; Louthan, M.R. Jr.; Rankin, D.T.; Franco-Ferreira, E.A. (Westinghouse Savannah River Co., Aiken, SC (United States)); Bruck, G.J.; Madeyski, A.; Shogan, R.P.; Lessmann, G.G. (Westinghouse Electric Corp., Pittsburgh, PA (United States). Science and Technology Center)

    1990-01-01

    Welding methods for modification or repair of irradiated nuclear reactor vessels are being evaluated at the Savannah River Site. A low-penetration weld overlay technique has been developed to minimize the adverse effects of irradiation induced helium on the weldability of metals and alloys. This technique was successfully applied to Type 304 stainless steel test plates that contained 3 to 220 appm helium from tritium decay. Conventional welding practices caused significant cracking and degradation in the test plates. Optical microscopy of weld surfaces and cross sections showed that large surface toe cracks formed around conventional welds in the test plates but did not form around overlay welds. Scattered incipient underbead cracks (grain boundary separations) were associated with both conventional and overlay test welds. Tensile and bend tests were used to assess the effect of base metal helium content on the mechanical integrity of the low-penetration overlay welds. The axis of tensile specimens was perpendicular to the weld-base metal interface. Tensile specimens were machined after studs were resistance welded to overlay surfaces.

  20. Weld repair of helium degraded reactor vessel material

    Energy Technology Data Exchange (ETDEWEB)

    Kanne, W.R. Jr.; Lohmeier, D.A.; Louthan, M.R. Jr.; Rankin, D.T.; Franco-Ferreira, E.A. [Westinghouse Savannah River Co., Aiken, SC (United States); Bruck, G.J.; Madeyski, A.; Shogan, R.P.; Lessmann, G.G. [Westinghouse Electric Corp., Pittsburgh, PA (United States). Science and Technology Center

    1990-12-31

    Welding methods for modification or repair of irradiated nuclear reactor vessels are being evaluated at the Savannah River Site. A low-penetration weld overlay technique has been developed to minimize the adverse effects of irradiation induced helium on the weldability of metals and alloys. This technique was successfully applied to Type 304 stainless steel test plates that contained 3 to 220 appm helium from tritium decay. Conventional welding practices caused significant cracking and degradation in the test plates. Optical microscopy of weld surfaces and cross sections showed that large surface toe cracks formed around conventional welds in the test plates but did not form around overlay welds. Scattered incipient underbead cracks (grain boundary separations) were associated with both conventional and overlay test welds. Tensile and bend tests were used to assess the effect of base metal helium content on the mechanical integrity of the low-penetration overlay welds. The axis of tensile specimens was perpendicular to the weld-base metal interface. Tensile specimens were machined after studs were resistance welded to overlay surfaces.

  1. Morphoelastic rods. Part I: A single growing elastic rod

    KAUST Repository

    Moulton, D.E.

    2013-02-01

    A theory for the dynamics and statics of growing elastic rods is presented. First, a single growing rod is considered and the formalism of three-dimensional multiplicative decomposition of morphoelasticity is used to describe the bulk growth of Kirchhoff elastic rods. Possible constitutive laws for growth are discussed and analysed. Second, a rod constrained or glued to a rigid substrate is considered, with the mismatch between the attachment site and the growing rod inducing stress. This stress can eventually lead to instability, bifurcation, and buckling. © 2012 Elsevier Ltd. All rights reserved.

  2. Learning with Rods: One Account.

    Science.gov (United States)

    Cherry, Donald Esha

    This paper discusses one English as a Second Language (ESL) teacher's attempts to use cuisenaire rods as a language learning tool. Cuisenaire rods (sometimes called algebricks) vary in size from 1 x 1 x 10 centimeter sticks to 1 x 1 x 1 centimeter cubes, with each of the 10 sizes a different color. Although such rods have been used to teach…

  3. Laser Welding of TC-1 Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    Hanbin DU; Lunji HU; Xiyuan HU; Jianhua LIU

    2003-01-01

    The technology of CO2 laser welding and joint properties of titanium alloy were investigated. The problem of moltenpool protection was resolved by designing a shielding trailer and a special clamp. Joints with silvery appearance wereobtained, which have no pore and crack. In addition, the welding speed could reach 3 m/min for the plate of 1.5 mmthickness being penetrated. The reason of the porosity formation in partial penetration joints is that the keyholescan be easily cut apart in the radial direction, which makes the gas enclosed in the molten pool. The surface oxideof specimens can not affect the porosity formation in welds directly.

  4. High temperature control rod assembly

    Energy Technology Data Exchange (ETDEWEB)

    Vollman, R.E.

    1991-12-24

    This patent describes a control rod assembly for use in nuclear reactor control. It comprises segments, each the segment being made of a graphite composite material, each the segment having a chamber for containing neutron-absorbing material, wherein the chamber compromises a hollow cylindrical sleeve having a first end formed with an opening for receiving the neutron-absorbing material, and having a second end formed with a sleeve bore and an outer sleeve surface; a cylindrical weight-bearing support post positioned substantially centrally of the sleeve, the support post having a first end formed as a ball surface portion and a second end formed as a ball surface portion and a second end formed as a shaft, the shaft being engageable with the sleeve bore for rigidly coupling the support post axially within the hollow sleeve, a hollow cylindrical collar having a socket lip portion correspondingly shaped to receive the ball surface portion of an adjacent support post, and having an inner surface for engaging the outer sleeve surface on the second end of the sleeve to rigidly couple the collar to the sleeve.

  5. Laser powder technology for cladding and welding

    Science.gov (United States)

    Arnold, J.; Volz, R.

    1999-06-01

    Laser powder technology offers several advantages compared to conventional cladding and welding techniques and is attracting increasing industrial interest. The laser materials processing group of the German Aerospace Center at Stuttgart, Germany, is currently developing these new methods for application in industrial process engineering. Key areas of the work include the design and implementation of a modular working head that can be universally used for laser welding and surface treatment, the development of powder nozzles for cladding and welding, and the construction of new systems for special applications (e.g., for inner cladding). Some of these developments are described, as well as some important examples that highlight the potential of welding and surface treatment using laser powder techniques.

  6. Metal Flow in Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2006-01-01

    The plastic deformation field in Friction Stir Welding (FSW) is compared to that in metal cutting. A shear surface around the FSW tool analogous to the metal cutting shear plane is identified and comprises the basis of the "rotating plug" flow field model and the "wiping" model of tool interaction with weld metal. Within the context of these models: The FSW shear rate is estimated to be comparable to metal cutting shear rates. The effect of tool geometry on the FSW shear surface is discussed and related to published torque measurements. Various FS W structural features are explained, including a difference in structure of bimetallic welds when alloys on the advancing and retreating sides of the weld seam are exchanged. The joining mechanism and critical parameters of the FSW process are made clear.

  7. Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing.

    Science.gov (United States)

    Villegas, Irene F; Palardy, Genevieve

    2016-02-11

    This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ultrasonic welding process described in this paper is based on three main pillars. Firstly, flat energy directors are used for preferential heat generation at the joining interface during the welding process. A flat energy director is a neat thermoplastic resin film that is placed between the parts to be joined prior to the welding process and heats up preferentially owing to its lower compressive stiffness relative to the composite substrates. Consequently, flat energy directors provide a simple solution that does not require molding of resin protrusions on the surfaces of the composite substrates, as opposed to ultrasonic welding of unreinforced plastics. Secondly, the process data provided by the ultrasonic welder is used to rapidly define the optimum welding parameters for any thermoplastic composite material combination. Thirdly, displacement control is used in the welding process to ensure consistent quality of the welded joints. According to this method, thermoplastic-composite flat coupons are individually welded in a single lap configuration. Mechanical testing of the welded coupons allows determining the apparent lap shear strength of the joints, which is one of the properties most commonly used to quantify the strength of thermoplastic composite welded joints.

  8. In situ Raman spectroscopic analysis of surface oxide films on Ni-base alloy/low alloy steel dissimilar metal weld interfaces in high-temperature water

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jongjin; Choi, Kyung Joon [School of Mechanical and Nuclear Engineering, Ulsan National Institute of Science and Technology (UNIST), 100 Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of); Bahn, Chi Bum [School of Mechanical Engineering, Pusan National University 2, 63-gil, Geumjeong-Gu, Pusan 609-735 (Korea, Republic of); Kim, Ji Hyun, E-mail: kimjh@unist.ac.kr [School of Mechanical and Nuclear Engineering, Ulsan National Institute of Science and Technology (UNIST), 100 Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of)

    2014-06-01

    In situ Raman spectroscopy has been applied to analyze the surface oxide films formed on dissimilar metal weld (DMW) interfaces of nickel-base alloy/low alloy steel under hydrogenated high-temperature water condition. For the analysis of the oxide films under high temperature/pressure aqueous conditions, an in situ Raman spectroscopy system was developed by constructing a hydrothermal cell where the entire optics including the excitation laser and the Raman light collection system were located at the nearest position to the specimen by means of immersion optics. In situ Raman spectra of the DMW interfaces were collected in hydrogenated water condition at different temperatures up to 300 °C. The measured in situ Raman spectra showed peaks of Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4} and Fe{sub 3}O{sub 4} at the DMW interface. It is considered that differences in the oxide chemistry originated from the chemical element distribution inside of the DMW interface region.

  9. Safety rod latch inspection

    Energy Technology Data Exchange (ETDEWEB)

    Leader, D.R.

    1992-02-01

    During an attempt to raise control rods from the 100 K reactor in December, one rod could not be withdrawn. Subsequent investigation revealed that a small button'' in the latch mechanism had broken off of the lock plunger'' and was wedged in a position that prevented rod withdrawal. Concern that this failure may have resulted from corrosion or some other metallurgical problem resulted in a request that SRL examine six typical latch mechanisms from the 100 L reactor by use of radiography and metallography. During the examination of the L-Area latches, a failed latch mechanism from the 100 K reactor was added to the investigation. Fourteen latches that had a history of problems were removed from K-Area and sent to SRL for inclusion in this study the week after the original seven assemblies were examined, bringing the total of latch assemblies discussed in this report to twenty one. Results of the examination of the K-Area latch that initiated this study is not included in this report.

  10. Safety rod latch inspection

    Energy Technology Data Exchange (ETDEWEB)

    Leader, D.R.

    1992-02-01

    During an attempt to raise control rods from the 100 K reactor in December, one rod could not be withdrawn. Subsequent investigation revealed that a small ``button`` in the latch mechanism had broken off of the ``lock plunger`` and was wedged in a position that prevented rod withdrawal. Concern that this failure may have resulted from corrosion or some other metallurgical problem resulted in a request that SRL examine six typical latch mechanisms from the 100 L reactor by use of radiography and metallography. During the examination of the L-Area latches, a failed latch mechanism from the 100 K reactor was added to the investigation. Fourteen latches that had a history of problems were removed from K-Area and sent to SRL for inclusion in this study the week after the original seven assemblies were examined, bringing the total of latch assemblies discussed in this report to twenty one. Results of the examination of the K-Area latch that initiated this study is not included in this report.

  11. Cladding corrosion and hydriding in irradiated defected zircaloy fuel rods (LWBR Development Program)

    Energy Technology Data Exchange (ETDEWEB)

    Clayton, J.C.

    1985-08-01

    Twenty-one LWBR irradiation test rods containing ThO/sub 2/-UO/sub 2/ fuel and Zircaloy cladding with holes or cracks operated successfully. Zircaloy cladding corrosion on the inside and outside diameter surfaces and hydrogen pickup in the cladding were measured. The observed outer surface Zircaloy cladding corrosion oxide thicknesses of the test rods were similar to thicknesses measured for nondefected irradiation test rods. An analysis model, which was developed to calculate outer surface oxide thickness of non-defected rods, gave results which were in reasonable agreement with the outer surface oxide thicknesses of defected rods. When the analysis procedure was modified to account for additional corrosion proportional to fission rate and to time, the calculated values agreed well with measured inner oxide corrosion film values. Hydrogen pickup in the defected rods was not directly proportional to local corrosion oxide weight gain as was the case for non-defected rods. 16 refs., 6 figs., 8 tabs.

  12. Mechanical strength and analysis of fracture of titanium joining submitted to laser and tig welding

    Directory of Open Access Journals (Sweden)

    Ana Cláudia Gabrielli Piveta

    2012-12-01

    Full Text Available This study compared the tensile strength and fracture mechanism of tungsten inert gas (TIG welds in cylindrical rods of commercially pure titanium (cp Ti with those of laser welds and intact samples. Thirty dumbbell-shaped samples were developed by using brass rods as patterns. The samples were invested in casings, subjected to thermal cycles, and positioned in a plasma arc welding machine under argon atmosphere and vacuum, and titanium was injected under vacuum/pressure. The samples were X-rayed to detect possible welding flaws and randomly assigned to three groups to test the tensile strength and the fracture mechanism: intact, laser welding, and TIG welding. The tensile test results were investigated using ANOVA, which indicated that the samples were statistically similar. The fracture analysis showed that the cpTi samples subjected to laser welding exhibited brittle fracture and those subjected to TIG welding exhibited mixed brittle/ductile fracture with a predominance of ductile fracture with the presence of microcavities and cleavage areas. Intact samples presented the characteristic straightening in the fracture areas, indicating the ductility of the material.

  13. Coil Welding Aid

    Science.gov (United States)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

  14. Variable polarity arc welding

    Science.gov (United States)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  15. Welding Course Curriculum.

    Science.gov (United States)

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  16. Instructional Guidelines. Welding.

    Science.gov (United States)

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  17. New development tendency in welding industry——welding and surfacing engineering in the application of solar energy%焊接领域发展的新动向——太阳能应用中的焊接及表面工程

    Institute of Scientific and Technical Information of China (English)

    王元良

    2012-01-01

    阐述了太阳能工业应用的简况,重点介绍了各太阳能电池和太阳能集热器及供热装置中的焊接及表面工程技术,包括:硅太阳能电池的生产链、太阳能电池生产工艺、薄膜太阳能电池、聚光光伏太阳能电池、太阳能集热器及供热装置中的焊接及表面工程技术,最后讨论了几种用于太阳能焊接的可能性.%In this paper,introduced the profile of solar energy's application,.specially welding and surfing engineering in solar collector and heating device,including production chain of the silicon solar cell,production procedure of solar cell,welding and surfacing egineering in the application of film solar cell,concentrating photovoltaic solar cell,solar collector,and heating equipment,and discussed the capabilities of several solar collectors are applied in welding industry.

  18. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    Unlike in autogenous laser welding, hybrid laser welding of stainless steel could introduce grain boundary carbides due to low cooling rates. Formation of grain boundary carbides leads to reduced corrosion properties. Studies have initially been carried out on hybrid laser welding and subsequent...... laser surface melting on microstructure and corrosion behaviour of AISI 316L welds. Welding and laser treatment parameters were varied. General corrosion behaviour of the weld and laser treated surface was characterised using a gel visualization test. The local electrochemistry of the weld and laser...... treated surface was investigated using a novel micro electrochemical technique with a tip resolution of ~1 mm. Results show that hybrid laser welding of 316L has increased corrosion susceptibility probably as a result of grain boundary carbide formation. However a suitable post laser treatment could...

  19. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    Unlike in autogenous laser welding, hybrid laser welding of stainless steel could introduce grain boundary carbides due to low cooling rates. Formation of grain boundary carbides leads to reduced corrosion properties. Studies have initially been carried out on hybrid laser welding and subsequent...... laser surface melting on microstructure and corrosion behaviour of AISI 316L welds. Welding and laser treatment parameters were varied. General corrosion behaviour of the weld and laser treated surface was characterised using a gel visualization test. The local electrochemistry of the weld and laser...... treated surface was investigated using a novel micro electrochemical technique with a tip resolution of ~1 mm. Results show that hybrid laser welding of 316L has increased corrosion susceptibility probably as a result of grain boundary carbide formation. However a suitable post laser treatment could...

  20. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    The hot and cold cracking tendencies of some early iron aluminide alloy compositions have limited their use in applications where good weldability is required. Using hot crack testing techniques invented at ORNL, and experimental determinations of preheat and postweld heat treatment needed to avoid cold cracking, we have developed iron aluminide filler metal compositions which can be successfully used to weld overlay clad various substrate materials, including 9Cr-1Mo steel, 2-1/4Cr-1Mo steel, and 300-series austenitic stainless steels. Dilution must be carefully controlled to avoid crack-sensitive deposit compositions. The technique used to produce the current filler metal compositions is aspiration-casting, i.e. drawing the liquid from the melt into glass rods. Future development efforts will involve fabrication of composite wires of similar compositions to permit mechanized gas tungsten arc (GTA) and/or gas metal arc (GMA) welding.

  1. Ultrashort pulse laser micro-welding of cyclo-olefin copolymers

    Science.gov (United States)

    Roth, Gian-Luca; Rung, Stefan; Hellmann, Ralf

    2017-06-01

    We report on the joining of transparent thermoplastic polymers using infrared femtosecond laser pulses. Due to nonlinear absorption, the developed micro-welding process for cyclo-olefin copolymers does not require any intermediate absorbing layers or any surface pre-processing of the welding partners. In view of an optimized and stable micro-welding process, the influence of the welding speed and focal position on both, the quality and shear force strength are investigated. We highlight that welding seam widths of down to 65 μm are feasible for welding speeds of up to 75 mm/s. However, a variation of the welding speed affects the required focal position for a successful joining process. The shear force strength of the welding seam is determined to 37 MPa, which corresponds to 64% of the shear strength of the bulk material and is not affected by the welding speed.

  2. Study on heat source model in twin-arc GMAW with a common weld pool

    Institute of Scientific and Technical Information of China (English)

    Zhao Pengcheng; Wang Lulu; Liu Chunting; Huang Shisheng

    2009-01-01

    The heat input from arcs to weld pool in twin-arc gas metal arc welding (GMAW) with a common weld pool is investigated by high-speed photography. The characteristics of arc shapes and droplet transfer are studied and then the models for heat flux distribution on top surface of weld pool and enthalpy distribution of metal droplets transferred into weld pool are established. By using the model, 3-D geometries of weld pools in twin-arc GMAW with a common weld pool are predicted. Corresponding welding experiments on mild steel plates are carried out and the results indicate that the predicted shape of weld bead on cross section shows good agreement with measured one.

  3. Oligo(naphthylene–ethynylene) Molecular Rods

    DEFF Research Database (Denmark)

    Cramer, Jacob Roland; Ning, Yanxiao; Shen, Cai;

    2013-01-01

    Molecular rods designed for surface chirality studies have been synthesized in high yields. The molecules are composed of oligo(naphthylene–ethynylene) skeletons and functionalized at their two termini with carboxylic acids and hydrophobic groups. The molecular skeletons were constructed by means...... of palladium-catalyzed Sonogashira reactions between naphthyl halides and acetylenes. The triazene functionality was used as a protected iodine precursor to allow linear extension of the molecular rods during the synthe-ses. The carboxylic acid groups in the target molecules were protected as esters during...... the synthesis to keep the large aromatic molecules soluble during their syntheses. These rigid oligomers were designed to form lamella-like structures when adsorbed on a surface, through which multiple distinguishable surface conformations should be obtainable. Preliminary scanning tunneling microscopy imaging...

  4. Phased Array Ultrasound: Initial Development of PAUT Inspection of Self-Reacting Friction Stir Welds

    Science.gov (United States)

    Rairigh, Ryan

    2008-01-01

    This slide presentation reviews the development of Phased Array Ultrasound (PAUT) as a non-destructive examination method for Self Reacting Friction Stir Welds (SR-FSW). PAUT is the only NDE method which has been shown to detect detrimental levels of Residual Oxide Defect (ROD), which can result in significant decrease in weld strength. The presentation reviews the PAUT process, and shows the results in comparison with x-ray radiography.

  5. Effect of welding parameters of Gas Metal Arc welding on weld bead geometry: A Review

    Directory of Open Access Journals (Sweden)

    Pushp Kumar Baghel

    2012-07-01

    Full Text Available Weld quality comprises bead geometry and its microstructure, which influence the mechanical properties of the weld. This brief review illustrates the effect of pulse parameters on weld quality. The responsefactors, namely bead penetration, weld width, reinforcement height, weld penetration shape factor and weld reinforcement form factor as affected by arc voltage, wire feed rate, welding speed, gas flow rate and nozzle-toplate distance has also been analysed

  6. Semiconductor Quantum Rods as Single Molecule FluorescentBiological Labels

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Aihua; Gu, Weiwei; Boussert, Benjamine; Koski, Kristie; Gerion, Daniele; Manna, Liberato; Le Gros, Mark; Larabell, Carolyn; Alivisatos, A. Paul

    2006-05-29

    In recent years, semiconductor quantum dots have beenapplied with great advantage in a wide range of biological imagingapplications. The continuing developments in the synthesis of nanoscalematerials and specifically in the area of colloidal semiconductornanocrystals have created an opportunity to generate a next generation ofbiological labels with complementary or in some cases enhanced propertiescompared to colloidal quantum dots. In this paper, we report thedevelopment of rod shaped semiconductor nanocrystals (quantum rods) asnew fluorescent biological labels. We have engineered biocompatiblequantum rods by surface silanization and have applied them fornon-specific cell tracking as well as specific cellular targeting. Theproperties of quantum rods as demonstrated here are enhanced sensitivityand greater resistance for degradation as compared to quantum dots.Quantum rods have many potential applications as biological labels insituations where their properties offer advantages over quantumdots.

  7. Jourdain Principle of a Super-Thin Elastic Rod Dynamics

    Institute of Scientific and Technical Information of China (English)

    XUE Yun; SHANG Hui-Lin

    2009-01-01

    A super thin elastic rod is modeled with a background of DNA super coiling structure, and its dynamics is discussed based on the Jourdain variation. The cross section of the rod is taken as the object of this study and two velocity spaces about arc coordinate and the time are obtained respectively. Virtual displacements of the section on the two velocity spaces are defined and can be expressed in terms of Jourdaln variation. Jourdain principles of a super thin elastic rod dynamics on arc coordinate and the time velocity space are established,respectively, which show that there are two ways to realize the constraint conditions. If the constitutive relation of the rod is linear, the Jourdaln principle takes the Euler-Lagrange form with generalized coordinates. The Kirchhoff equation, Lagrange equation and Appell equation can be derived from the present Jourdaln principle.While the rod subjected to a surface constraint, Lagrange equation with undetermined multipliers may be derived.

  8. External Attachment of Titanium Sheathed Thermocouples to Zirconium Nuclear Fuel Rods For The Loss-Of-Fluid-Test (LOFT) Reactor

    Science.gov (United States)

    Welty, Richard K.

    1980-10-01

    The Exxon Nuclear Company, Inc. acting as a Subcontractor to EG&G Idaho Inc.3 Idaho National Engineering Laboratory, Idaho Falls, Idaho, has developed a welding process to attach titanium sheathed thermocouples to the outside of the zircaloy clad fuel rods. The fuel rods and thermocouples are used to test simulated loss-of-coolant-accident (LOCA) conditions in a pressurized water reactor (LOFT Reactor, Idaho National Laboratory). The design goals were to (1) reliably attach thermocouples to the zircaloy fuel rods, (2) achieve or exceed a life expectancy of 6,000 hours of reactor operation in a borated water environment of 316°C at 2260 psi, (3) provide and sustain repeatable physical and metallurgical properties in the instrumented rods subjected to transient temperatures up to 1538°C with blowdown, shock, loading, and fast quench. A laser beam was selected as the optimum welding process because of the extremely high energy input per unit volume that can be achieved allowing local fusion of a small area irrespective of the difference in material thickness to be joined. A commercial pulsed laser and energy control system was installed along with specialized welding fixtures. Laser room facility requirements and tolerances were established. Performance qualifications and detailed welding procedures were also developed. Product performance tests were conducted to assure that engineering design requirements could be met on a production basis. Irradiation tests showed no degradation of thermocouples or weld structure. Fast thermal cycle and heater rod blowdown reflood tests were made to subject the weldments to high temperatures, high pressure steam, and fast water quench cycles. From the behavior of these tests, it was concluded that the attachment welds would survive a series of reactor safety tests.

  9. Surface Effect Ship Structural Producibility. Part 1.

    Science.gov (United States)

    1980-05-14

    REINFORCEMENT. Reinforcement of void at the side other than that from which welding was done. See also REINFORCEMENT OF WELD and FACE REINFORCEMENT...rod, bar, tube, or wire. SHEET. A rolled product rectangular in cross-section and form of thickness 0.006 through 0.249 inch. SHRINKAGE VOID . A cavity...melted into the base metal adjacent to the toe or root of a weld and left unfilled by weld metal. UNDERFILL . A depression on the face of the weld or root

  10. Fabrication and Quality Inspection of U-10wt.%Zr Fuel Rod for Irradiation Test

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ki Hwan; Song, Hoon; Oh, Seok Jin; Lee, Jung Won; Park, Jeong Yong; Lee, Chan Bock [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    Metallic fuel has advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant and inherent passive safety. Metal fuels such as U-Zr alloy have been considered as a starting driver fuel for a proto-type Gen-IV sodium cooled fast reactor (PGSFR) in Korea. To confirm the design and fabrication technologies of metallic fuels with FMS cladding for the loading of metallic fuel in PGSFR, an irradiation test will be performed in BOR-60 in Russia in 2016. In this study, U-10wt.%Zr fuel rods using low enrichment uranium (LEU) have been fabricated and inspected in quality for the fuel verification of PGSFR. Fuel slugs per melting batch without casting defects were fabricated by development of the advanced casting technology and evaluation tests. The optimal GTAW welding conditions and parameters were also established through lots of experiments. And, the qualification test carried out to prove the weld quality of end plug welding of the metallic fuel rods. The wire wrapping of metallic fuel rods for the irradiation test was successfully accomplished in KAERI. So, PGSFR fuel rods for the irradiation test in BOR-60 have been soundly fabricated in KAERI.

  11. Optically controlled welding system

    Science.gov (United States)

    Gordon, Stephen S. (Inventor)

    1989-01-01

    An optically controlled welding system (10) wherein a welding torch (12) having through-the-torch viewing capabilities is provided with an optical beam splitter (56) to create a transmitted view and a reflective view of a welding operation. These views are converted to digital signals which are then processed and utilized by a computerized robotic welder (15) to make the welding torch responsive thereto. Other features includes an actively cooled electrode holder (26) which minimizes a blocked portion of the view by virtue of being constructed of a single spoke or arm (28) and a weld pool contour detector (14) comprising a laser beam directed onto the weld pool with the position of specular radiation reflected therefrom being characteristic of a penetrated or unpenetrated condition of the weld pool.

  12. Studies on corrosion protection of laser hybrid welded AISI 316 by laser remelting

    DEFF Research Database (Denmark)

    Olsen, Flemming Ove; Ambat, Rajan; Rasmussen, A.J.

    2005-01-01

    laser surface melting on microstructure and corrosion behaviour of AISI 316L welds. Welding and laser treatment parameters were varied. General corrosion behaviour of the weld and laser treated surface was characterised using a gel visualization test. The local electrochemistry of the weld and laser...... treated surface was investigated using a novel micro electrochemical technique with a tip resolution of ~1 mm. Results show that hybrid laser welding of 316L has increased corrosion susceptibility probably as a result of grain boundary carbide formation. However a suitable post laser treatment could...

  13. Cone rod dystrophies

    Directory of Open Access Journals (Sweden)

    Hamel Christian P

    2007-02-01

    Full Text Available Abstract Cone rod dystrophies (CRDs (prevalence 1/40,000 are inherited retinal dystrophies that belong to the group of pigmentary retinopathies. CRDs are characterized by retinal pigment deposits visible on fundus examination, predominantly localized to the macular region. In contrast to typical retinitis pigmentosa (RP, also called the rod cone dystrophies (RCDs resulting from the primary loss in rod photoreceptors and later followed by the secondary loss in cone photoreceptors, CRDs reflect the opposite sequence of events. CRD is characterized by primary cone involvement, or, sometimes, by concomitant loss of both cones and rods that explains the predominant symptoms of CRDs: decreased visual acuity, color vision defects, photoaversion and decreased sensitivity in the central visual field, later followed by progressive loss in peripheral vision and night blindness. The clinical course of CRDs is generally more severe and rapid than that of RCDs, leading to earlier legal blindness and disability. At end stage, however, CRDs do not differ from RCDs. CRDs are most frequently non syndromic, but they may also be part of several syndromes, such as Bardet Biedl syndrome and Spinocerebellar Ataxia Type 7 (SCA7. Non syndromic CRDs are genetically heterogeneous (ten cloned genes and three loci have been identified so far. The four major causative genes involved in the pathogenesis of CRDs are ABCA4 (which causes Stargardt disease and also 30 to 60% of autosomal recessive CRDs, CRX and GUCY2D (which are responsible for many reported cases of autosomal dominant CRDs, and RPGR (which causes about 2/3 of X-linked RP and also an undetermined percentage of X-linked CRDs. It is likely that highly deleterious mutations in genes that otherwise cause RP or macular dystrophy may also lead to CRDs. The diagnosis of CRDs is based on clinical history, fundus examination and electroretinogram. Molecular diagnosis can be made for some genes, genetic counseling is

  14. 基于脉冲涡流热成像的金属结构焊缝表面裂纹识别方法%Method for Surface Crack Detection of Welded Structure in Pulsed Eddy Current Thermography

    Institute of Scientific and Technical Information of China (English)

    刘兴乐; 刘志平; 黎玄; 江蕾

    2016-01-01

    针对利用脉冲涡流热成像技术检测金属结构焊缝表面裂纹时,受焊缝区域物理属性以及焊缝表面状态等因素的影响,红外图像中裂纹区域特征信号复杂,缺乏有效的焊缝裂纹识别方法的问题,研究了基于三维温度曲面相似性的裂纹识别方法,提出了裂纹评价指标,并进行了验证。结果表明该方法不仅能有效识别焊缝表面裂纹并对其进行定量分析,而且摆脱了对先验信息的需求,降低了检测成本和复杂度,具有较高的工程应用价值。%The physical properties and surface of weld led to the infrared complex thermal image signals and the lack of surface crack detection method of welded structure in pulsed eddy current ther-mography.It was difficult to apply pulsed eddy current thermography technology in metal welded structure of crack detection.A method for surface crack detection was studied herein based on similar-ity of 3D temperature surface and evaluation index system.The experimental results show that this method may identify the surface crack effectively and realize quantitative analysis,as well as dispense with the prior information and reduces testing complication and cost,thus it owns a high engineering application values.

  15. Decreasing biotoxicity of fume particles produced in welding process.

    Science.gov (United States)

    Yu, Kuei-Min; Topham, Nathan; Wang, Jun; Kalivoda, Mark; Tseng, Yiider; Wu, Chang-Yu; Lee, Wen-Jhy; Cho, Kuk

    2011-01-30

    Welding fumes contain heavy metals, such as chromium, manganese, and nickel, which cause respiratory diseases and cancer. In this study, a SiO(2) precursor was evaluated as an additive to the shielding gas in an arc welding process to reduce the biotoxicity caused by welding fume particles. Transmission electron micrographic images show that SiO(2) coats on the surface of welding fume particles and promotes particle agglomeration. Energy dispersive X-ray spectroscopy further shows that the relative amount of silicon in these SiO(2)-coated agglomerates is higher than in baseline agglomerates. In addition, Escherichia coli (E. coli) exposed to different concentrations of pure SiO(2) particles generated from the arc welding process exhibits similar responses, suggesting that SiO(2) does not contribute to welding fume particle toxicity. The trend of E. coli growth in different concentrations of baseline welding fume particle shows the most significant inhibition occurs in higher exposure concentrations. The 50% lethal logarithmic concentrations for E. coli in arc welding particles of baseline, 2%, and 4.2% SiO(2) precursor additives were 823, 1605, and 1800 mg/L, respectively. Taken together, these results suggest that using SiO(2) precursors as an additive to arc welding shielding gas can effectively reduce the biotoxicity of welding fume.

  16. Remote Welding, NDE and Repair of DOE Standardized Canisters

    Energy Technology Data Exchange (ETDEWEB)

    Eric Larsen; Art Watkins; Timothy R. McJunkin; Dave Pace; Rodney Bitsoi

    2006-05-01

    The U.S. Department of Energy (DOE) created the National Spent Nuclear Fuel Program (NSNFP) to manage DOE’s spent nuclear fuel (SNF). One of the NSNFP’s tasks is to prepare spent nuclear fuel for storage, transportation, and disposal at the national repository. As part of this effort, the NSNFP developed a standardized canister for interim storage and transportation of SNF. These canisters will be built and sealed to American Society of Mechanical Engineers (ASME) Section III, Division 3 requirements. Packaging SNF usually is a three-step process: canister loading, closure welding, and closure weld verification. After loading SNF into the canisters, the canisters must be seal welded and the welds verified using a combination of visual, surface eddy current, and ultrasonic inspection or examination techniques. If unacceptable defects in the weld are detected, the defective sections of weld must be removed, re-welded, and re-inspected. Due to the high contamination and/or radiation fields involved with this process, all of these functions must be performed remotely in a hot cell. The prototype apparatus to perform these functions is a floor-mounted carousel that encircles the loaded canister; three stations perform the functions of welding, inspecting, and repairing the seal welds. A welding operator monitors and controls these functions remotely via a workstation located outside the hot cell. The discussion describes the hardware and software that have been developed and the results of testing that has been done to date.

  17. In-process monitoring and feedback control for stable production of full-penetration weld in continuous wave fibre laser welding

    Science.gov (United States)

    Kawahito, Yousuke; Ohnishi, Terumasa; Katayama, Seiji

    2009-04-01

    Laser micro-welding has been applied for device sealing in electronics and automobile industries. Welding of corners in goods and products is a problem owing to easier formation of a weld with burn-through, shallow penetration or a non-bonded part when a drastic change in the welding speed or laser power occurs. This research was therefore undertaken with the objective of obtaining a fundamental knowledge of in-process monitoring and feedback control for the stable production of a full-penetration weld with a constant bead width on the bottom surface irrespective of the changes in the laser power and the welding speed. Variation in weld penetration geometry was investigated by rapid deceleration and acceleration in the welding speed during lap welding of pure titanium thin sheets with a continuous wave (CW) single-mode fibre laser beam. The rapid deceleration in the welding speed led to a considerable change in the full-penetration weld geometry or a partially penetrated weld (if the power was accordingly reduced), resulting in the difficulty in the stable production of a full-penetration weld bead. The heat radiation intensity measured from the laser-irradiated area was useful as an in-process monitoring signal for detecting the molten pool size on the laser-irradiated surface. However, the utilization of monitoring of heat radiation was difficult for predicting the weld bead width on the bottom surface due to the formation of partial penetration or the change in the penetration shape. The laser power was controlled at a 4 ms interval according to the heat radiation signal in order to adjust the weld bead width on the laser-irradiated surface to the target weld penetration geometry affected by thermal storage. Consequently, the feedback-controlled laser power produced a stable full-penetration weld with the designed bead width on the bottom surface irrespective of the rapid deceleration of the welding speed and the corresponding decrease in laser power

  18. In-process monitoring and feedback control for stable production of full-penetration weld in continuous wave fibre laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Kawahito, Yousuke; Ohnishi, Terumasa; Katayama, Seiji, E-mail: kawahito@jwri.osaka-u.ac.j [Joining and Welding Research Institute (JWRI), Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2009-04-21

    Laser micro-welding has been applied for device sealing in electronics and automobile industries. Welding of corners in goods and products is a problem owing to easier formation of a weld with burn-through, shallow penetration or a non-bonded part when a drastic change in the welding speed or laser power occurs. This research was therefore undertaken with the objective of obtaining a fundamental knowledge of in-process monitoring and feedback control for the stable production of a full-penetration weld with a constant bead width on the bottom surface irrespective of the changes in the laser power and the welding speed. Variation in weld penetration geometry was investigated by rapid deceleration and acceleration in the welding speed during lap welding of pure titanium thin sheets with a continuous wave (CW) single-mode fibre laser beam. The rapid deceleration in the welding speed led to a considerable change in the full-penetration weld geometry or a partially penetrated weld (if the power was accordingly reduced), resulting in the difficulty in the stable production of a full-penetration weld bead. The heat radiation intensity measured from the laser-irradiated area was useful as an in-process monitoring signal for detecting the molten pool size on the laser-irradiated surface. However, the utilization of monitoring of heat radiation was difficult for predicting the weld bead width on the bottom surface due to the formation of partial penetration or the change in the penetration shape. The laser power was controlled at a 4 ms interval according to the heat radiation signal in order to adjust the weld bead width on the laser-irradiated surface to the target weld penetration geometry affected by thermal storage. Consequently, the feedback-controlled laser power produced a stable full-penetration weld with the designed bead width on the bottom surface irrespective of the rapid deceleration of the welding speed and the corresponding decrease in laser power

  19. Site-specific growth of polymers on silica rods.

    Science.gov (United States)

    Peng, Bo; Soligno, Giuseppe; Kamp, Marlous; de Nijs, Bart; de Graaf, Joost; Dijkstra, Marjolein; van Roij, René; van Blaaderen, Alfons; Imhof, Arnout

    2014-12-28

    Colloids specifically developed for self-assembly (SA) into advanced functional materials have rapidly become more complex, as this complexity allows for more ways to optimize both the SA process and the properties of the resulting materials. For instance, by creating 'patchy' particles more open structures can be achieved through directional interactions. However, the number of ways in which site-specific chemistry can be achieved on particle surfaces is still limited. Here, we show how polymer patches can be specifically grown onto only the flat end of bullet-shaped silica rods by utilizing a subtle anisotropy in surface tension and shape caused by the growth mechanism of the rods. Conversely, if the bullet-shaped silica rods are used as 'Pickering-emulsion' stabilizers the same surface tension effects exclusively direct the orientation of the rods into a 'hedgehog-morphology'. Finally, we demonstrate how an external electric field can direct the particles in a 'vectorial' way.

  20. Switch isotropic/anisotropic wettability via dual-scale rods

    Directory of Open Access Journals (Sweden)

    Yang He

    2014-10-01

    Full Text Available It is the first time to demonstrate the comparison of isotropic/anisotropic wettability between dual-scale micro-nano-rods and single-scale micro-rods. Inspired by the natural structures of rice leaf, a series of micro-nano-rods and micro-rods with different geometric parameters were fabricated using micro-fabrication technology. Experimental measured apparent contact angles and advancing and receding contact angles from orthogonal orientations were characterized. The difference of contact angles from orthogonal orientation on dual-scale rods was much smaller than those on single-scale rods in both static and dynamic situation. It indicated that the dual-scale micro-nano-rods showed isotropic wettability, while single-scale micro-rods showed anisotropic wettability. The switch of isotropic/anisotropic wettability could be illustrated by different wetting state and contact line moving. It offers a facial way to switch isotropic/anisotropic wettability of the surface via dual-scale or single-scale structure.

  1. Switch isotropic/anisotropic wettability via dual-scale rods

    Science.gov (United States)

    He, Yang; Jiang, Chengyu; Wang, Shengkun; Ma, Zhibo; Yuan, Weizheng

    2014-10-01

    It is the first time to demonstrate the comparison of isotropic/anisotropic wettability between dual-scale micro-nano-rods and single-scale micro-rods. Inspired by the natural structures of rice leaf, a series of micro-nano-rods and micro-rods with different geometric parameters were fabricated using micro-fabrication technology. Experimental measured apparent contact angles and advancing and receding contact angles from orthogonal orientations were characterized. The difference of contact angles from orthogonal orientation on dual-scale rods was much smaller than those on single-scale rods in both static and dynamic situation. It indicated that the dual-scale micro-nano-rods showed isotropic wettability, while single-scale micro-rods showed anisotropic wettability. The switch of isotropic/anisotropic wettability could be illustrated by different wetting state and contact line moving. It offers a facial way to switch isotropic/anisotropic wettability of the surface via dual-scale or single-scale structure.

  2. A genetically encoded reporter for real-time imaging of cofilin-actin rods in living neurons.

    Directory of Open Access Journals (Sweden)

    Jianjie Mi

    Full Text Available Filament bundles (rods of cofilin and actin (1:1 form in neurites of stressed neurons where they inhibit synaptic function. Live-cell imaging of rod formation is hampered by the fact that overexpression of a chimera of wild type cofilin with a fluorescent protein causes formation of spontaneous and persistent rods, which is exacerbated by the photostress of imaging. The study of rod induction in living cells calls for a rod reporter that does not cause spontaneous rods. From a study in which single cofilin surface residues were mutated, we identified a mutant, cofilinR21Q, which when fused with monomeric Red Fluorescent Protein (mRFP and expressed several fold above endogenous cofilin, does not induce spontaneous rods even during the photostress of imaging. CofilinR21Q-mRFP only incorporates into rods when they form from endogenous proteins in stressed cells. In neurons, cofilinR21Q-mRFP reports on rods formed from endogenous cofilin and induced by all modes tested thus far. Rods have a half-life of 30-60 min upon removal of the inducer. Vesicle transport in neurites is arrested upon treatments that form rods and recovers as rods disappear. CofilinR21Q-mRFP is a genetically encoded rod reporter that is useful in live cell imaging studies of induced rod formation, including rod dynamics, and kinetics of rod elimination.

  3. MICROSTRUCTURE AND FATIGUE PROPERTIES OF DISSIMILAR SPOT WELDED JOINTS OF AISI 304 AND AISI 1008

    Directory of Open Access Journals (Sweden)

    Nachimani Charde

    2013-06-01

    Full Text Available Carbon steel and stainless steel composites are being more frequently used for applications requiring a corrosion resistant and attractive exterior surface and a high strength structural substrate. Spot welding is a potentially useful and efficient jointing process for the production of components consisting of these two materials. The spot welding characteristics of weld joints between these two materials are discussed in this paper. The experiment was conducted on dissimilar weld joints using carbon steel and 304L (2B austenitic stainless steel by varying the welding currents and electrode pressing forces. Throughout the welding process; the electrical signals from the strain sensor, current transducer and terminal voltage clippers are measured in order to understand each and every millisecond of the welding process. In doing so, the dynamic resistances, heat distributions and forging forces are computed for various currents and force levels within the good welds’ regions. The other process controlling parameters, particularly the electrode tip and weld time, remained constant throughout the experiment. The weld growth was noted for the welding current increment, but in the electrode force increment it causes an adverse reaction to weld growth. Moreover, the effect of heat imbalance was clearly noted during the welding process due to the different electrical and chemical properties. The welded specimens finally underwent tensile, hardness and metallurgical testing to characterise the weld growth.

  4. Computer simulation of rod-sphere mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Antypov, Dmytro

    2003-07-01

    Results are presented from a series of simulations undertaken to investigate the effect of adding small spherical particles to a fluid of rods which would otherwise represent a liquid crystalline (LC) substance. Firstly, a bulk mixture of Hard Gaussian Overlap particles with an aspect ratio of 3:1 and hard spheres with diameters equal to the breadth of the rods is simulated at various sphere concentrations. Both mixing-demixing and isotropic-nematic transition are studied using Monte Carlo techniques. Secondly, the effect of adding Lennard-Jones particles to an LC system modelled using the well established Gay-Berne potential is investigated. These rod-sphere mixtures are simulated using both the original set of interaction parameters and a modified version of the rod-sphere potential proposed in this work. The subject of interest is the internal structure of the binary mixture and its dependence on density, temperature, concentration and various parameters characterising the intermolecular interactions. Both the mixing-demixing behaviour and the transitions between the isotropic and any LC phases have been studied for four systems which differ in the interaction potential between unlike particles. A range of contrasting microphase separated structures including bicontinuous, cubic, and micelle-like arrangement have been observed in bulk. Thirdly, the four types of mixtures previously studied in bulk are subjected to a static magnetic field. A variety of novel phases are observed for the cases of positive and negative anisotropy in the magnetic susceptibility. These include a lamellar structure, in which layers of rods are separated by layers of spheres, and a configuration with a self-assembling hexagonal array of spheres. Finally, two new models are presented to study liquid crystal mixtures in the presence of curved substrates. These are implemented for the cases of convex and concave spherical surfaces. The simulation results obtained in these geometries

  5. Study on weld pool behaviors and ripple formation in dissimilar welding under pulsed laser

    Science.gov (United States)

    Liang, Rong; Luo, Yu

    2017-08-01

    A three-transient numerical model is developed to study the dissimilar metal welding under pulsed laser. The melting, resolidification and vaporization inducing recoil pressure are considered in this model. Their effects on molten pool dynamic and the weld bead formation are studied. The similar metal welding and dissimilar metal welding under pulsed laser are respectively simulated by using this model. It is found that surface ripples are caused mainly by the periodical laser and molten pool solidification. In the first, this model is validated by the weld bead geometry comparison between the simulated and experimental results in similar metal welding. Then, this model is applied to simulate the dissimilar metal welding under pulsed laser. The results show that the distributions of the temperature, melt-flow velocity and surface ripples are asymmetric due to the differences in physical properties of the materials. The higher pulse overlapping factor decreases the solidification rate, leading to the more uniform penetration depths and the finer ripples. Good agreements between the experimental observations and simulation results are obtained by the proposed model.

  6. Modeling of plasma and thermo-fluid transport in hybrid welding

    Science.gov (United States)

    Ribic, Brandon D.

    processes parameters on heat transfer, fluid flow, and plasma characteristics for arc and laser welding. However, numerical modeling of laser/GTA hybrid welding is just beginning. Arc and laser welding plasmas have been previously analyzed successfully using optical emission spectroscopy in order to better understand arc and laser plasma properties as a function of plasma radius. Variation of hybrid welding plasma properties with radial distance is not known. Since plasma properties can affect arc and laser energy absorption and weld integrity, a better understanding of the change in hybrid welding plasma properties as a function of plasma radius is important and necessary. Material composition influences welding plasma properties, arc and laser energy absorption, heat transfer, and fluid flow. The presence of surface active elements such as oxygen and sulfur can affect weld pool fluid flow and bead geometry depending upon the significance of heat transfer by convection. Easily vaporized and ionized alloying elements can influence arc plasma characteristics and arc energy absorption. The effects of surface active elements on heat transfer and fluid flow are well understood in the case of arc and conduction mode laser welding. However, the influence of surface active elements on heat transfer and fluid flow during keyhole mode laser welding and laser/arc hybrid welding are not well known. Modeling has been used to successfully analyze the influence of surface active elements during arc and conduction mode laser welding in the past and offers promise in the case of laser/arc hybrid welding. A critical review of the literature revealed several important areas for further research and unanswered questions. (1) The understanding of heat transfer and fluid flow during hybrid welding is still beginning and further research is necessary. (2) Why hybrid welding weld bead width is greater than that of laser or arc welding is not well understood. (3) The influence of arc power and

  7. CMT 法在某壳体滑块表面堆铜焊接工艺探讨%Welding Procedure Study on CMT’s Application of Surfacing Copper on Shell’s Slug

    Institute of Scientific and Technical Information of China (English)

    范群; 赵冬旭; 王华东

    2012-01-01

      CMT welding’s low-calorie guarantees credible connection and reduce the welding heat effect on the property of slug’s matrix. With preliminary and simulation test, we verify the feasibility of surfacing copper layer on slug (D406A, quenched and tempered), determine the proper welding procedure parameters detect the welding heat effect on the property of quenched and tempered slug’s matrix, and estimate the combination intensity between copper layer and matrix (D406A).At last, CMT is successfully applied on the product according to the test.%  利用CMT焊接的低热特性保证可靠连接,同时减少焊接热量对滑块基体性能的影响,通过初步试验及模拟试验验证了CMT法在调质态D406A滑块上堆焊铜层的可行性,确定了合适的焊接工艺规范,检测了焊接热量对调质态基体性能的影响,评估了铜层与D406A基体之间的界面结合强度,并根据试验过程和结果最终在产品上应用焊接成功。

  8. Influence of miscut on crystal truncation rod scattering

    Energy Technology Data Exchange (ETDEWEB)

    Munkholm, A.; Brennan, S. [Stanford Univ., CA (United States). Synchrotron Radiat. Lab.

    1999-04-01

    X-rays can be used to measure the roughness of a surface by the study of crystal truncation rod scattering. It is shown that for a simple cubic lattice the presence of a miscut surface with a regular step array has no effect on the scattered intensity of a single rod and that a distribution of terrace widths on the surface is shown to have the same effect as adding roughness to the surface. For a perfect crystal without miscut, the scattered intensity is the sum of the intensity from all the rods with the same in-plane momentum transfer. For all real crystals, the scattered intensity is better described as that from a single rod. It is shown that data-collection strategies must correctly account for the sample miscut or there is a potential for improperly measuring the rod intensity. This can result in an asymmetry in the rod intensity above and below the Bragg peak, which can be misinterpreted as being due to a relaxation of the surface. The calculations presented here are compared with data for silicon (001) wafers with 0.1 and 4 miscuts. (orig.) 22 refs.

  9. Welding repair of a dissimilar weld and respective consequences for other German plants

    Energy Technology Data Exchange (ETDEWEB)

    Brummer, G. [High Energy Weapons (United States); Dauwel, W.; Wesseling, U. [Framatome ANP GmbH-NBTT, Erlangen (Germany); Ilg, U. [EnBW, Milano (Italy); Lauer, P.; Widera, M. [E.ON Kernkraft (Germany); Wachter, O. [RWE Power (Germany)

    2002-07-01

    During a regular refueling outage in a German nuclear power plant in year 2000, additional non-destructive examinations have been performed on request of the Authority, to fulfill some recommendations of the independent experts with regard to the retrospective application of the Basic Safety Concept for the ferritic main coolant piping of this plant. During these inspections, indications were found in a dissimilar weld between one of the fifteen MCL (main coolant lines) nozzles and the ECC (emergency core cooling) system piping. By means of on-site metallography and laboratory investigations on three boat samples taken from this weld, it could be shown that the indications were due to hot cracking in the surface layer of the weld. In the course of these investigations, at three locations at the circumference of the weld, dis-bonding defects were found between the ferritic base metal of the nozzle and the austenitic weld butter, which has been applied to join the nozzle to the austenitic safe-end. According to the results of the extensive investigations, the dis-bonding occurred during the manufacturing process after stress-relief heat-treatment of the buttering during the welding of the austenitic safe-end to the butter material. There was no evidence for any crack growth during operation of the plant. Due to the large size of the boat-samples, a weld repair was mandatory. This repair has been performed using the so-called temper-bead technique as specified in the ASME Code, without subsequent stress relief heat treatment, using an advanced automatic orbital TIG welding process. The welding has been successfully performed without the need of further repair work. For those dissimilar welds, all other plants, except one, had used Inconel welding material for buttering the ferritic nozzle instead of stainless steel welding metal. For metallurgical reasons, dis-bonding along the fusion line for Inconel buttered dissimilar welds is unlikely to occur. Nevertheless all

  10. Active Brownian rods

    Science.gov (United States)

    Peruani, Fernando

    2016-11-01

    Bacteria, chemically-driven rods, and motility assays are examples of active (i.e. self-propelled) Brownian rods (ABR). The physics of ABR, despite their ubiquity in experimental systems, remains still poorly understood. Here, we review the large-scale properties of collections of ABR moving in a dissipative medium. We address the problem by presenting three different models, of decreasing complexity, which we refer to as model I, II, and III, respectively. Comparing model I, II, and III, we disentangle the role of activity and interactions. In particular, we learn that in two dimensions by ignoring steric or volume exclusion effects, large-scale nematic order seems to be possible, while steric interactions prevent the formation of orientational order at large scales. The macroscopic behavior of ABR results from the interplay between active stresses and local alignment. ABR exhibit, depending on where we locate ourselves in parameter space, a zoology of macroscopic patterns that ranges from polar and nematic bands to dynamic aggregates.

  11. Possibility of Inducing Compressive Residual Stresses in Welded Joints of SS400 Steels

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Since the welded constructions produce easily stress corrosion cracking (SCC) or fatigue disruption in corrosive medium or under ripple load, two methods inducing compressive stress on structural surfaces by anti-welding-heating treatment (AWHT) and explosion treatment (ET) are presented. The results show that they are good ways to resisting SCC on the welded SS400 steel or other components.

  12. Analysis and Modelling of Electrode Wear in Resistance Spot Welding

    DEFF Research Database (Denmark)

    Madsen, Anders; Pedersen, Kim; Friis, Kasper Storgaard

    2010-01-01

    A model describing electrode wear as a function of weld number, initial tip diameter, truncated cone angle, welding current and electrode force is proposed. Excellent agreement between the model and experimental results is achieved, showing that the model can describe the change in electrode tip ...... a central cavity is formed and one where smaller pits are formed randomly across the electrode face. The influence of these two types of surface pits on the nugget size are investigated using the FE code SORPAS, revealing ring welds and undersized weld nuggets....

  13. Picosecond laser welding of similar and dissimilar materials.

    Science.gov (United States)

    Carter, Richard M; Chen, Jianyong; Shephard, Jonathan D; Thomson, Robert R; Hand, Duncan P

    2014-07-01

    We report picosecond laser welding of similar and dissimilar materials based on plasma formation induced by a tightly focused beam from a 1030 nm, 10 ps, 400 kHz laser system. Specifically, we demonstrate the welding of fused silica, borosilicate, and sapphire to a range of materials including borosilicate, fused silica, silicon, copper, aluminum, and stainless steel. Dissimilar material welding of glass to aluminum and stainless steel has not been previously reported. Analysis of the borosilicate-to-borosilicate weld strength compares well to those obtained using similar welding systems based on femtosecond lasers. There is, however, a strong requirement to prepare surfaces to a high (10-60 nm Ra) flatness to ensure a successful weld.

  14. Fatigue assessment of load-carrying welded cruciform joints

    Directory of Open Access Journals (Sweden)

    S.V. Petinov

    2013-04-01

    Full Text Available T-form and cruciform joints in which the stress flow is transferred via weld material are widely applied in welded structures. A special type of these joints is presented by fillet-welded joints with incomplete penetration used by economical and manufacturing reasons. At a certain width of the cavity it becomes an active notch which in current design rules is regarded as an initial crack. In that way, fatigue life of the joint is characterized by the crack extensions towards the outer surface of weld bead. Fatigue assessment of these joints requires reliable data on the stress intensity factors values along the crack path. The results of systematic FEA-based calculations of stress intensity factors and respective S-N curves for the considered welded joints are presented. Main results obtained during this investigation can be used in solution of engineering tasks in reference to the fatigue assessment of welded cruciform joints with incomplete penetration.

  15. Friction stir welding (FSW process of copper alloys

    Directory of Open Access Journals (Sweden)

    M. Miličić

    2016-01-01

    Full Text Available The present paper analyzes the structure of the weld joint of technically pure copper, which is realized using friction stir welding (FSW. The mechanism of thermo-mechanical processes of the FSW method has been identified and a correlation between the weld zone and its microstructure established. Parameters of the FSW welding technology influencing the zone of the seam material and the mechanical properties of the resulting joint were analyzed. The physical joining consists of intense mixing the base material along the joint line in the “doughy” phase. Substantial plastic deformations immediately beneath the frontal surface of tool provide fine-grained structure and a good quality joint. The optimum shape of the tool and the optimum welding regime (pressure force, rotation speed and the traverse speed of the tool in the heat affected zone enable the achievement of the same mechanical properties as those of the basic material, which justifies its use in welding reliable structures.

  16. Brownian rod scheme in microenvironment sensing

    Directory of Open Access Journals (Sweden)

    Ian Gralinski

    2012-03-01

    Full Text Available Fluctuations of freely translating spherical particles via Brownian motion should provide inexhaustible information about the micro-environment, but is beset by the problem of particles drifting away from the venue of measurement as well as colliding with other particles. We propose a scheme here to circumvent this in which a Brownian rod that lies in proximity to a cylindrical pillar is drawn in by a tuneable attractive force from the pillar. The force is assumed to act through the centre of each body and the motion exclusive to the x-y plane. Simulation studies show two distinct states, one in which the rod is moving freely (state I and the other in which the rod contacts the cylinder surface (state II. Information about the micro-environment could be obtained by tracking the rotational diffusion coefficient Dθ populating in either of these two states. However, the magnitude of the normalized charge product in excess of 6.3x104 was found necessary for a rod of 6.81 × 0.93 μm2 (length × diameter and 10μm diameter cylindrical pillar to minimize deviation errors. It was also found that the extent of spatial sensing coverage could be controlled by varying the charge level. The conditions needed to ascertain the rotational sampling for angle determination through the Hough transform were also discussed.

  17. Adjustable solitary waves in electroactive rods

    Science.gov (United States)

    Wang, Y. Z.; Zhang, C. L.; Dai, H.-H.; Chen, W. Q.

    2015-10-01

    This paper presents an asymptotic analysis of solitary waves propagating in an incompressible isotropic electroactive circular rod subjected to a biasing longitudinal electric displacement. Several asymptotic expansions are introduced to simplify the rod governing equations. The boundary conditions on the lateral surface of the rod are satisfied from the asymptotic point of view. In the limit of finite-small amplitude and long wavelength, a set of ten simplified one-dimensional nonlinear governing equations is established. To validate our approach and the derivation, we compare the linear dispersion relation with the one directly derived from the three-dimensional linear theory in the limit of long wavelength. Then, by the reductive perturbation method, we deduce the far-field equation (i.e. the KdV equation). Finally, the leading order of the electroelastic solitary wave solution is presented. Numerical examples are provided to show the influences of the biasing electric displacement and material constants on the solitary waves. It is found that the biasing electric displacement can modulate the velocity of solitary waves with a prescribed amplitude in the electroactive rod, a very interesting result which may promote the particular application of solitary waves in solids with multi-field coupling.

  18. Influence of the welding parameters on the heat affected zone for aluminium welding

    Directory of Open Access Journals (Sweden)

    Meseguer-Valdenebro José L.

    2016-01-01

    Full Text Available This work analyzes the Heat Affected Zone in an aluminum alloy welded assembly using the Metal Inert Gas welding technique. Making use of numerical simulations of the involved thermal processes, the aluminum alloy cooling curve is calculated and the extension of the Heat Affected Zone is evaluated. The connection between this last parameter, the cooling rate, and the maximum obtained temperature is assessed. Additionally, the response surface method is exploited to fit the dependence of the Heat Affected Zone with the welding parameters and to optimize these parameters in order to minimize that region.

  19. Welding arc plasma physics

    Science.gov (United States)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  20. VPPA weld model evaluation

    Science.gov (United States)

    McCutcheon, Kimble D.; Gordon, Stephen S.; Thompson, Paul A.

    1992-07-01

    NASA uses the Variable Polarity Plasma Arc Welding (VPPAW) process extensively for fabrication of Space Shuttle External Tanks. This welding process has been in use at NASA since the late 1970's but the physics of the process have never been satisfactorily modeled and understood. In an attempt to advance the level of understanding of VPPAW, Dr. Arthur C. Nunes, Jr., (NASA) has developed a mathematical model of the process. The work described in this report evaluated and used two versions (level-0 and level-1) of Dr. Nunes' model, and a model derived by the University of Alabama at Huntsville (UAH) from Dr. Nunes' level-1 model. Two series of VPPAW experiments were done, using over 400 different combinations of welding parameters. Observations were made of VPPAW process behavior as a function of specific welding parameter changes. Data from these weld experiments was used to evaluate and suggest improvements to Dr. Nunes' model. Experimental data and correlations with the model were used to develop a multi-variable control algorithm for use with a future VPPAW controller. This algorithm is designed to control weld widths (both on the crown and root of the weld) based upon the weld parameters, base metal properties, and real-time observation of the crown width. The algorithm exhibited accuracy comparable to that of the weld width measurements for both aluminum and mild steel welds.

  1. Investigation of the Microstructure of Joints of Aluminum Alloys Produced by Friction Stir Welding

    Science.gov (United States)

    Kolubaev, E. A.

    2015-02-01

    Special features of the microstructure of joints of aluminum-magnesium and aluminum-copper alloys produced by friction stir welding are analyzed. It is demonstrated that a layered structure with ultradisperse grains is produced by friction stir welding at the center of the weld joint. An analogy is drawn between the microstructures of joints produced by friction stir welding and surface layer produced by sliding friction.

  2. Effect of Welding Speeds on Mechanical Properties of Level Compensation Friction Stir Welded 6061-T6 Aluminum Alloy

    Science.gov (United States)

    Wen, Quan; Yue, Yumei; Ji, Shude; Li, Zhengwei; Gao, Shuangsheng

    2016-04-01

    In order to eliminate the flash, arc corrugation and concave in weld zone, level compensation friction stir welding (LCFSW) was put forward and successfully applied to weld 6061-T6 aluminum alloy with varied welding speed at a constant tool rotational speed of 1,800 rpm in the present study. The glossy joint with equal thickness of base material can be attained, and the shoulder affected zone (SAZ) was obviously reduced. The results of transverse tensile test indicate that the tensile strength and elongation reach the maximum values of 248 MPa and 7.1% when the welding speed is 600 mm/min. The microhardness of weld nugget (WN) is lower than that of base material. The tensile fracture position locates at the heat affected zone (HAZ) of the advancing side (AS), where the microhardness is the minimum. The fracture surface morphology represents the typical ductile fracture.

  3. Mathematical model and simulation of partial penetrated weld pool

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The qualitative analysis on the behavior of partial penetrated weld pool transferring from pulsed peak current to base current in pulsed TIG welding is carried out in this paper. Based on the analysis results, the mathematical models for 3D liquid surface shape of partial penetrated weld pool in pulsed TIG welding are created including surface potential energy model, gravitational energy model and volumetric potential energy. The numerical simulation with these models and the experiments on low carbon steel are carried out using the software Surface Evolver. The simulation results and model are then amended with experimental results. Two important characteristic quantities, the liquid metal coverage ratio and the stripping width of liquid metal, are put forward in this paper, which paves a way for further weld pool full penetration control.

  4. Control of Rod-Rod Interactions in Poly(3-alkylthiophenes)

    Science.gov (United States)

    Ho, Victor; Boudouris, Bryan W.; Segalman, Rachel A.

    2010-03-01

    Poly(3-hexylthiophene) is a commonly used semiconducting polymer because of its relatively high charge transport ability, low band gap, and solution processiblity. Strong intermolecular interactions lead to the formation of nanofibers during crystallization, which prevents long-range microstructural ordering. We show rod-rod interactions, parameterized by the Maier-Saupe parameter, can be controlled by rational polythiophene side chain design. Effects of side chain passivation are evidenced by a depressed melting temperature and the presence of a liquid crystalline region. Additionally, the Maier-Saupe parameters are estimated for poly(3-dodecylthiophene) and poly(3-ethylhexylthiophene); the relative magnitudes of each are related to the interchain spacings obtained by x-ray diffraction experiments. The systematic tuning of the rod-rod interactions in polythiophenes allows for manipulation of the ratio of Maier-Saupe to the Flory-Huggins parameter, a crucial value in obtaining long-range order in rod-coil block copolymer morphologies.

  5. Plasma heating effects during laser welding

    Science.gov (United States)

    Lewis, G. K.; Dixon, R. D.

    Laser welding is a relatively low heat input process used in joining precisely machined components with minimum distortion and heat affects to surrounding material. The CO2 (10.6 (MU)m) and Nd-YAG (1.06 (MU)m) lasers are the primary lasers used for welding in industry today. Average powers range up to 20 kW for CO2 and 400 W for Nd-YAG with pulse lengths of milliseconds to continuous wave. Control of the process depends on an understanding of the laser-plasma-material interaction and characterization of the laser beam being used. Inherent plasma formation above the material surface and subsequent modulation of the incident laser radiation directly affect the energy transfer to the target material. The temporal and spatial characteristics of the laser beam affect the available power density incident on the target, which is important in achieving repeatability in the process. Other factors such as surface texture, surface contaminants, surface chemistry, and welding environment affect plasma formation which determines the weld penetration. This work involves studies of the laser-plasma-material interaction process and particularly the effect of the plasma on the coupling of laser energy to a material during welding. A pulsed Nd-YAG laser was used with maximum average power of 400 W.

  6. Dual wire welding torch and method

    Science.gov (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

    2009-04-28

    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  7. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    OpenAIRE

    Chen Ying An; Francisco Piorino Neto; Eder Paduan Alves

    2010-01-01

    The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW), which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The results we...

  8. Cuisenaire Rods Go to College.

    Science.gov (United States)

    Chinn, Phyllis; And Others

    1992-01-01

    Presents examples of questions and answers arising from a hands-on and exploratory approach to discrete mathematics using cuisenaire rods. Combinatorial questions about trains formed of cuisenaire rods provide the setting for discovering numerical patterns by experimentation and organizing the results using induction and successive differences.…

  9. Fabrication of free-standing PbSe micro-rods

    Science.gov (United States)

    Jain, S.; Mukherjee, S.; Guan, Z. P.; Ray, D.; Zhao, F.; Li, D.; Shi, Z.

    2007-07-01

    We have fabricated epitaxially grown PbSe micro-rods by the fold-back action of the thin film and have investigated the experimental factors affecting the size of the micro-rods. We observe that the initial layer thickness and the etching parameters of the sacrificial layer determined the final diameter of the rods. By individually mounting the rods on copper heat sink, we observe an approximately 100 times increase in photoluminescence (PL) intensity per surface area when compared to the bulk film before rolling into micro-rod. These results offer a promising future of microstructures to the technology of mid-infrared light-emitting devices.

  10. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  11. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  12. Problems in repair-welding of duplex-treated tool steels

    Directory of Open Access Journals (Sweden)

    T. Muhič

    2009-01-01

    Full Text Available The present paper addresses problems in laser welding of die-cast tools used for aluminum pressure die-castings and plastic moulds. To extend life cycle of tools various surface improvements are used. These surface improvements significantly reduce weldability of the material. This paper presents development of defects in repair welding of duplex-treated tool steel. The procedure is aimed at reduction of defects by the newly developed repair laser welding techniques. Effects of different repair welding process parameters and techniques are considered. A microstructural analysis is conducted to detect defect formation and reveal the best laser welding method for duplex-treated tools.

  13. High-yield production of hydrophobins RodA and RodB from Aspergillus fumigatus in Pichia pastoris

    DEFF Research Database (Denmark)

    Pedersen, Mona Højgaard; Borodina, Irina; Moresco, Jacob Lange

    2011-01-01

    B on the surface of its conidia. RodA is known to be of importance to the pathogenesis of the fungus, while the biological role of RodB is currently unknown. Here, we report the successful expression of both hydrophobins in Pichia pastoris and present fed-batch fermentation yields of 200–300 mg/l fermentation...... broth. Protein bands of expected sizes were detected by SDS-PAGE and western blotting, and the identity was further confirmed by tandem mass spectrometry. Both proteins were purified using his-affinity chromatography, and the high level of purity was verified by silver-stained SDS-PAGE. Recombinant Rod...

  14. Manganese Content Control in Weld Metal During MAG Welding

    Science.gov (United States)

    Chinakhov, D. A.; Chinakhova, E. D.; Sapozhkov, A. S.

    2016-08-01

    The influence of the welding current and method of gas shielding in MAG welding on the content of manganese is considered in the paper. Results of study of the welded specimens of steels 45 when applying welding wire of different formulas and different types of gas shielding (traditional shielding and double-jet shielding) are given. It is found that in MAG welding the value of the welding current and the speed of the gas flow from the welding nozzle have a considerable impact on the chemical composition of the weld metal. The consumable electrode welding under double-jet gas shielding provides the directed gas-dynamics in the welding area and enables controlling the electrode metal transfer and the chemical composition of a weld.

  15. Cryogen spray cooling during laser tissue welding.

    Science.gov (United States)

    Fried, N M; Walsh, J T

    2000-03-01

    Cryogen cooling during laser tissue welding was explored as a means of reducing lateral thermal damage near the tissue surface and shortening operative time. Two centimetre long full-thickness incisions were made on the epilated backs of guinea pigs, in vivo. India ink was applied to the incision edges then clamps were used to appose the edges. A 4 mm diameter beam of 16 W, continuous-wave, 1.06 microm, Nd:YAG laser radiation was scanned over the incisions, producing approximately 100 ms pulses. There was a delay of 2 s between scans. The total irradiation time was varied from 1-2 min. Cryogen was delivered to the weld site through a solenoid valve in spurt durations of 20, 60 and 100 ms. The time between spurts was either 2 or 4 s, corresponding to one spurt every one or two laser scans. Histology and tensile strength measurements were used to evaluate laser welds. Total irradiation times were reduced from 10 min without surface cooling to under 1 min with surface cooling. The thermal denaturation profile showed less denaturation in the papillary dermis than in the mid-dermis. Welds created using optimized irradiation and cooling parameters had significantly higher tensile strengths (1.7 +/- 0.4 kg cm(-2)) than measured in the control studies without cryogen cooling (1.0 +/- 0.2 kg cm(-2)) (p laser welding results in increased weld strengths while reducing thermal damage and operative times. Long-term studies will be necessary to determine weld strengths and the amount of scarring during wound healing.

  16. Impact welding of foils by water jets

    Energy Technology Data Exchange (ETDEWEB)

    Turgutlu, A.; Akyurt, M. [King Abdulaziz Univ., Jeddah (Saudi Arabia). Mechanical Engineering Dept.; Al-Hassani, S.T.S. [UMIST, Manchester (United Kingdom)

    1996-11-01

    Impact welding is a practical and economically feasible process for the solid-phase welding of similar and dissimilar metals. The versatile process is applicable to combinations of materials usually considered incompatible using more conventional joining methods. Thus, unlike with other spot welding methods, it is possible to use impact spot welding to join two metals of widely different melting points. Considerable research is needed to gain a thorough understanding of this process, its potential and possible new applications. Impact spot welding is similar to the familiar explosive welding process. Impact spot welding can be brought about by the action of a high-velocity object, such as projectile, on the material comprising the impacting object-target interface. The projectile impinging onto the top surface of a flyer plate at the target provides the energy of collision. Subsequently, the flyer plate moves with the projectile toward the base plate. A second impact occurs between the center of the bulge of the flyer plate and the base plate. The central collision of impact spreads radially out with an angle of collision. This oblique collision is an important feature of this process. The manner in which the flyer plate deforms due to the impact of a high-speed object is significant in defining spot welding geometry. The deformation is produced by a combination of elastic, plastic and hydrodynamic wave propagation involving normal, bending and shear stresses. Metallic materials are forcibly driven together by the use of an impactor in such a way that a strong metallurgical bond is formed. Therefore, the use of either explosives or impactors, which may be water jets or solid projectiles, is incidental. Bonding results, in general, only from the impact of the two or more materials. In this sense the resulting bonding may be called impact bonding instead of explosive bonding.

  17. An Analysis of the Weldability of Ductile Cast Iron Using Inconel 625 for the Root Weld and Electrodes Coated in 97.6% Nickel for the Filler Welds

    Directory of Open Access Journals (Sweden)

    Francisco-Javier Cárcel-Carrasco

    2016-11-01

    Full Text Available This article examines the weldability of ductile cast iron when the root weld is applied with a tungsten inert gas (TIG welding process employing an Inconel 625 source rod, and when the filler welds are applied with electrodes coated with 97.6% Ni. The welds were performed on ductile cast iron specimen test plates sized 300 mm × 90 mm × 10 mm with edges tapered at angles of 60°. The plates were subjected to two heat treatments. This article analyzes the influence on weldability of the various types of electrodes and the effect of preheat treatments. Finally, a microstructure analysis is made of the material next to the weld in the metal-weld interface and in the weld itself. The microstructure produced is correlated with the strength of the welds. We treat an alloy with 97.6% Ni, which prevents the formation of carbides. With a heat treatment at 900 °C and 97.6% Ni, there is a dissolution of all carbides, forming nodules in ferritic matrix graphite.

  18. Density Evolution of the Surface Short Fatigue Cracks of 1Cr18Ni9Ti Pipe-Weld Metal

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The evolutionary density and the scatter of densities of the short fatigue cracks on the surface of 1Cr18Ni9Ti pipeweld metal were observed by local and overall viewpoints, respectively. The local viewpoint, which is in accordance with a so-called "effectively short fatigue crack criterion", paid attention to the dominant effective short fatigue crack (DESFC) initiation zone and the zones ahead of the DESFC tips. The overall viewpoint focused on the whole test piece of specimen. The results revealed that the density and scatter evolution exhibited a significant character of microstructural short crack and physical short crack stages. The evolutionary behavior by the local viewpoint was sensitive to the increase of DESFC size and tip location. The mechanism of the short crack growth associated with the general test observations that the DESFC acted gradually as a long crack and the scatter of DESFC growth rates tended gradually to that of a long crack was well revealed. Intrinsic causes of the random cyclic strain-life relations and stress-strain responses are appropriately given. In contrast, the evolutionary behavior by the overall viewpoint was non-sensitive and violated the general test observations. Therefore, the intrinsic localization and randomization of material evolutionary fatigue damage should be more appropriately revealed from the observations by the local viewpoint.

  19. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    Science.gov (United States)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-03-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  20. Microstructural characteristics of the laser welded joint of ITER correction coil sub case

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Chao, E-mail: fangchao@ipp.ac.cn [ASIPP, Shushan Hu Road 350, Hefei, Anhui 230031 (China); Lappeenranta University of Technology, Skinnarilankatu 34, 53850 Lappeenranta (Finland); Song, Yuntao; Wei, Jing; Xin, Jijun [ASIPP, Shushan Hu Road 350, Hefei, Anhui 230031 (China); Wu, Huapeng; Handroos, Hekki; Salminen, Antti [Lappeenranta University of Technology, Skinnarilankatu 34, 53850 Lappeenranta (Finland); Li, Hongwei [ITER China, 15B Fuxing Road, Beijing 100862 (China); Libeyre, Paul; Dolgetta, Nello [ITER Organization, Route de Vinon sur Verdon, 13115 St Paul lez Durance (France)

    2015-10-15

    Highlights: • The multi-pass laser welding was developed for the ITER CC case manufacture. • The laser welding procedure was studied and optimized. • The microstructural characteristic of the welded joint was discussed. - Abstract: The ITER correction coil (CC) case reinforces the winding packs against the electromagnetic loads, minimizes stresses and deformations to the winding pack. The cases are made of high strength and high toughness austenitic stainless steel (316LN) hot rolled heavy plate and have a thickness of 20 mm. Considering the small cross-section and large dimensions of the case, deformation of the case when welding becomes a challenge in the case manufacturing. Therefore, laser welding was developed as the main welding technology for manufacturing. In this paper, multi-pass laser welding technology is used, the laser weldability of a 20 mm thick 316LN austenitic stainless steel plate is studied and the microstructure of the welded joint is analyzed. The welding experiment used an YLS-6000 fiber laser (IPG) and weld filler of 316LMn to match the base metal was used. The result shows that the welded joint has no obvious surface and internal defects based on the optimized welding parameters. The weld joint have a fine austenite microstructure and display columnar dendrites and cellular grains with strong directional characteristics. No apparent heat affected zone is observed and approximately 2 μm an austenite microstructure of the fusion line is clearly presented.

  1. Simulation Based Investigation of Focusing Phased Array Ultrasound in Dissimilar Metal Welds

    Directory of Open Access Journals (Sweden)

    Hun-Hee Kim

    2016-02-01

    Full Text Available Flaws at dissimilar metal welds (DMWs, such as reactor coolant systems components, Control Rod Drive Mechanism (CRDM, Bottom Mounted Instrumentation (BMI etc., in nuclear power plants have been found. Notably, primary water stress corrosion cracking (PWSCC in the DMWs could cause significant reliability problems at nuclear power plants. Therefore, phased array ultrasound is widely used for inspecting surface break cracks and stress corrosion cracks in DMWs. However, inspection of DMWs using phased array ultrasound has a relatively low probability of detection of cracks, because the crystalline structure of welds causes distortion and splitting of the ultrasonic beams which propagates anisotropic medium. Therefore, advanced evaluation techniques of phased array ultrasound are needed for improvement in the probability of detection of flaws in DMWs. Thus, in this study, an investigation of focusing and steering phased array ultrasound in DMWs was carried out using a time reversal technique, and an adaptive focusing technique based on finite element method (FEM simulation. Also, evaluation of focusing performance of three different focusing techniques was performed by comparing amplitude of phased array ultrasonic signals scattered from the targeted flaw with three different time delays.

  2. Evaluation of properties and FEM Model of the Friction welded mild Steel-Al6061-Alumina

    Directory of Open Access Journals (Sweden)

    Hazman Seli

    2013-04-01

    Full Text Available Evaluation of mechanical and interfacial properties of friction welded alumina-mild steel rods with the use of Al6061 sheet are presented in this work. SEM, EDX analysis, hardness and bending strength tests were conducted. The bonds were attained through interfacial interlocking and intermetalllic phase formation with average bending strengths in the range of 40 to 200 MPa and insignificant hardness change in the parent alumina and mild steel. A preliminary simulation was made to predict the deformation, stress, strain and temperature distribution during the joining operation using a fully coupled thermo-mechanical FE model. The aluminum alloy metal being rubbed was simulated using a phenomenological Johnson-Cook viscoplasticity material model, which suited for materials subjected to large strains, high strain rates and high temperatures. The highest stress, strain and deformation are found to be within the heat affected zone of the weld close to the periphery rubbing surface region and correspond to the highest temperature profiles observed.

  3. Evaluation of properties and FEM Model of the Friction welded mild Steel-Al6061-Alumina

    Directory of Open Access Journals (Sweden)

    Hazman Seli

    2012-01-01

    Full Text Available Evaluation of mechanical and interfacial properties of friction welded alumina-mild steel rods with the use of Al6061 sheet are presented in this work. SEM, EDX analysis, hardness and bending strength tests were conducted. The bonds were attained through interfacial interlocking and intermetalllic phase formation with average bending strengths in the range of 40 to 200 MPa and insignificant hardness change in the parent alumina and mild steel. A preliminary simulation was made to predict the deformation, stress, strain and temperature distribution during the joining operation using a fully coupled thermo-mechanical FE model. The aluminum alloy metal being rubbed was simulated using a phenomenological Johnson-Cook viscoplasticity material model, which suited for materials subjected to large strains, high strain rates and high temperatures. The highest stress, strain and deformation are found to be within the heat affected zone of the weld close to the periphery rubbing surface region and correspond to the highest temperature profiles observed.

  4. Effect of transformation on residual stress in welding. Part 5. ; Stress releasement by transformation superplasticity. Sohentai ga yosetsu zanryu oryoku ni oyobosu eikyo. 5. ; Hentai chososei ni yoru oryoku kanwa

    Energy Technology Data Exchange (ETDEWEB)

    Murata, H. (Yokogawa Medical System Ltd., Tokyo (Japan)); Kato, N. (Tokyo Inst. of Technology, Tokyo (Japan)); Tamura, H. (Nihon Univ., Tokyo (Japan))

    1993-11-05

    The residual stress and angular deformation occurred in welding are the important factors for the welding design. In the previous report, by measuring the welding angular deformation caused by the welding rod prepared experimentally with the various transformation temperatures, it was shown that the materials, which could transform at a low temperature, have been effective to restrain the welding deformation. In addition, also the elongation and stress variation in transformation after welding have been examined in detail, and consequently it has been shown quantitatively, that not only the transformation expansion, but also the transformation superplasticity have acted effectively for the stress relaxation during transformation depending on the condition. In this report, the same as in the previous report, the welding with the multilayers and multi-passes has been performed by using the welding rod prepared experimentally and of Fe-Ni-Cr system, which could transform at a low temperature and had a high stress releasement effect, and then the effect of phase transformation on the welding residual stress has been investigated. As a result, the phase transformation had a tight relation with the welding residual stress, and furthermore the compression stress has been observed on the welding metal depending on the transformation temperature. In addition, it was found that in the welding metal, the compression stress has occurred, the tensile stress has remained directly under it, and it has been connected with a peak part of the tension, and has been redistributed. 18 refs., 8 figs., 1 tab.

  5. A density-adaptive SPH method with kernel gradient correction for modeling explosive welding

    Science.gov (United States)

    Liu, M. B.; Zhang, Z. L.; Feng, D. L.

    2017-05-01

    Explosive welding involves processes like the detonation of explosive, impact of metal structures and strong fluid-structure interaction, while the whole process of explosive welding has not been well modeled before. In this paper, a novel smoothed particle hydrodynamics (SPH) model is developed to simulate explosive welding. In the SPH model, a kernel gradient correction algorithm is used to achieve better computational accuracy. A density adapting technique which can effectively treat large density ratio is also proposed. The developed SPH model is firstly validated by simulating a benchmark problem of one-dimensional TNT detonation and an impact welding problem. The SPH model is then successfully applied to simulate the whole process of explosive welding. It is demonstrated that the presented SPH method can capture typical physics in explosive welding including explosion wave, welding surface morphology, jet flow and acceleration of the flyer plate. The welding angle obtained from the SPH simulation agrees well with that from a kinematic analysis.

  6. Predicting of bead undercut defects in high-speed gas metal arc welding (GMAW)

    Institute of Scientific and Technical Information of China (English)

    Wen-jing XU; Chuan-song WU; De-gang ZOU

    2008-01-01

    In the gas metal arc welding (GMAW) process, when the welding speed reaches a certain threshold, there will be an onset of weld bead undercut defects which limit the further increase of the welding speed. Establishing a mathematical model for high-speed GMAW to predict the tendency of bead undercuts is of great significance to pre-vent such defects. Under the action of various forces, the transferred metal from filler wire to the weld pool, and the geometry and dimension of the pool itself decide if the bead undercut occurs or not. The previous model simpli-fied the pool shape too much. In this paper, based on the actual weld pool geometry and dimension calculated from a numerical model, a hydrostatic model for liquid metal surface is used to study the onset of bead undercut defects in the high-speed welding process and the effects of dif-ferent welding parameters on the bead undercut tendency.

  7. Stud welding for fixation of cryogenic insulation of membrane tanks in LNG ship building

    Institute of Scientific and Technical Information of China (English)

    Jeong-Soo LEE; Young-Soo RYU; Nam-In KIM; Bong-Joon KIM; Yoo-Kyung KIM; Myung-Hyun KIM

    2009-01-01

    The support plates including all of the inner hulls such as E grade steel, weld seams and SUS304L were considered to establish the optimal stud welding condition in LNG ship building. The stainless steel plate was especially applied to the bracket on the liquid dome. The polished and etched surfaces of the welded stud and support plate were examined if the bead was properly formed. With the micrographic examination, the fusion boundary of metal weld zone formed by stud welding was analyzed to optimize the welding parameters. And also the analysis of the unacceptable welding faults such as cold and hot weld were performed. The mechanical tests such as tensile tests and bending tests were carried out to reveal any abnormal variation in the relationship of process parameters and the strength.

  8. Thermal hydraulics of rod bundles: The effect of eccentricity

    Energy Technology Data Exchange (ETDEWEB)

    Chauhan, Amit K., E-mail: amit_fmlab@yahoo.co.in [Fluid Mechanics Laboratory, Department of Applied Mechanics, Indian Institute of Technology Madras, Chennai 600036 (India); Prasad, B.V.S.S.S., E-mail: prasad@iitm.ac.in [Thermal Turbomachines Laboratory, Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Patnaik, B.S.V., E-mail: bsvp@iitm.ac.in [Fluid Mechanics Laboratory, Department of Applied Mechanics, Indian Institute of Technology Madras, Chennai 600036 (India)

    2013-10-15

    Highlights: • Present CFD investigation explores, whole bundle eccentricity for the first time. • Fluid flow and thermal characteristics in various subchannels are analyzed. • Mass flux distribution is particularly analyzed to study eccentricity effect. • Higher eccentricity resulted in a shoot up in rod surface temperature distribution. • Both tangential and radial flow in rod bundles has resulted due to eccentricity. -- Abstract: The effect of eccentricity on the fluid flow and heat transfer through a 19-rod bundle is numerically carried out. When the whole bundle shifts downwards with respect to the outer (pressure) tube, flow redistribution happens. This in turn is responsible for changes in mass flux, pressure and differential flow development in various subchannels. The heat flux imposed on the surface of the fuel rods and the mass flux through the subchannels determines the coolant outlet temperatures. The simulations are performed for a coolant flow Reynolds number of 4 × 10{sup 5}. For an eccentricity value of 0.7, the mass flux in the bottom most subchannel (l) was found to decrease by 10%, while the surface temperature of the fuel rod in the vicinity of this subchannel increased by 250% at the outlet section. Parameters of engineering interest including skin friction coefficient, Nusselt number, etc., have been systematically explored to study the effect of eccentricity on the rod bundle.

  9. Cold pressure welding - the mechanisms governing bonding

    DEFF Research Database (Denmark)

    Bay, Niels

    1979-01-01

    Investigations of the bonding surface in scanning electron microscope after fracture confirm the mechanisms of bond formation in cold pressure welding to be: fracture of work-hardened surface layer, surface expansion increasing the area of virgin surface, extrusion of virgin material through cracks...... of the original surface layer, and establishment of real contact and bonding between virgin material. This implies that normal pressure as well as surface expansion are basic parameters governing the bond strength. Experimental investigations of pressure welding Al-Al under plane strain compression in a specially...... developed equipment allowing independent variation of normal pressure and surface expansion confirm this. Based upon a slip-line analysis of the extrusion through cracks of the surface layer and upon the establishment of real contact between virgin material, a theory for the bond strength as a function...

  10. Dynamic behavior of the weld pool in stationary GMAW

    Directory of Open Access Journals (Sweden)

    Soulié F.

    2010-06-01

    Full Text Available Because hump formation limits welding productivity, better understanding of the humping phenomena during the welding process is needed to access to process modifications that decrease the tendency for hump formation and then allow higher productivity welding. From a physical point of view, the mechanism identified is the Rayleigh instability initiated by strong surface tension gradient which induces a variation of kinetic flow. But the causes of the appearance of this instability are not yet well explained. Because of the phenomena complex and multi-physics, we chose in first step to conduct an analysis of the characteristic times involved in weld pool in pulsed stationary GMAW. The goal is to study the dynamic behavior of the weld pool, using our experimental multi physics approach. The experimental tool and methodology developed to understand these fast phenomena are presented first: frames acquisition with high speed digital camera and specific optical devices, numerical library. The analysis of geometric parameters of the weld pool during welding operation are presented in the last part: we observe the variations of wetting angles (or contact lines angles, the base and the height of the weld pool (macro-drop versus weld time.

  11. Explosive welding could speed work on offshore pipelines

    Energy Technology Data Exchange (ETDEWEB)

    1974-06-01

    Explosive welding could speed the construction of offshore pipelines but must await the development of suitable standards. At the recent international conference on welding in offshore constructions (held in Newcastle upon Tyne, England, by the Welding Institute), the technique was shown to be capable of joining pipe of up to 32-in. (813 mm) diam and 0.1-in. (2.7 mm) wall thickness. One presentation, by T.J. Corbishley of Vickers Ltd.'s Underwater Engineering Unit, examined the potential of explosive welding and the expected performance of present in-service operations. The report indicates that the properties of the welded joints more than match those of the pipe, the explosives are comparatively insensitive to depth and can be remotely activated, and the welding speed is extremely high. These advantages will allow remote triggering of the charges from submersibles, reduced jointing and repair costs, and a means of taking energy to the sea in package form. The explosive technique: (1) does not require as accurate alignment and as close positioning of the pipe ends as the fusion welding process; (2) produces a weld in milliseconds; and (3) can produce a lap joint stronger than the pipe itself - providing a high-integrity weld joint. The technique is particularly valuable for saving time and money in end-capping operations as well as end-capping, jointing, and repair on the seabed with minimum support equipment both on the surface and on the seabed.

  12. Modeling cast IN-738 superalloy gas tungsten arc welds

    Energy Technology Data Exchange (ETDEWEB)

    Bonifaz, E.A. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, E2-327F EITC, Winnipeg, Man., R3T 5V6 (Canada); Universidad San Francisco de Quito, Casilla Postal: 17-12-841 Circulo de Cumbaya, Quito (Ecuador)], E-mail: bonifaz@cc.umanitoba.ca; Richards, N.L. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, E2-327F EITC, Winnipeg, Man., R3T 5V6 (Canada)], E-mail: nrichar@cc.umanitoba.ca

    2009-04-15

    A three-dimensional finite-element thermal model has been developed to generate weld profiles, and to analyze transient heat flow, thermal gradients and thermal cycles in cast IN-738 superalloy gas tungsten arc welds. Outputs of the model (cooling rates, the thermal gradient G and the growth rate R) were used to describe solidification structures found around the weld pool for three different welding speeds at constant heat input. Calculations around the weld pool indicate that the cooling rate increases from the fusion line to the centerline at all welding speeds. It was also observed that the cooling rate (G x R) and the ratio G/R fall with welding speed. For instance, as the welding speed is increased, the cooling rates at the centerline, fusion line and penetration depth decrease. Moreover, it was observed that as the power and welding speed both increase (but keeping the heat input constant), the weld pool becomes wider and more elongated, shifting from circular to elliptical shaped. The calculations were performed using ABAQUS FE code on the basis of a time-increment Lagrangian formulation. The heat source represented by a moving Gaussian power density distribution is applied over the top surface of the specimen during a period of time that depends on the welding speed. Temperature-dependent material properties and the effect of forced convection due to the flow of the shielding gas are included in the model. Numerically predicted sizes of the melt-pool zone and dendrite secondary arm spacing induced by the gas tungsten arc welding process are also given.

  13. Ferrous friction stir weld physical simulation

    Science.gov (United States)

    Norton, Seth Jason

    2006-04-01

    Traditional fusion welding processes have several drawbacks associated with the melting and solidification of metal. Weld defects associated with the solidification of molten metal may act as initiation sites for cracks. Segregation of alloying elements during solidification may cause local changes in resistance to corrosion. The high amount of heat required to produce the molten metal in the weld can produce distortion from the intended position on cooling. The heat from the electric arc commonly used to melt metal in fusion welds may also produce metal fumes which are a potential health hazard. Friction stir welding is one application which has the potential to make full thickness welds in a single pass, while eliminating fume, reducing distortion, and eliminating solidification defects. Currently the friction stir welding process is used in the aerospace industry on aluminum alloys. Interest in the process by industries which rely on iron and its alloys for structural material is increasing. While friction stir welding has been shown to be feasible with iron alloys, the understanding of friction stir welding process effects on these materials is in its infancy. This project was aimed to better that understanding by developing a procedure for physical simulation of friction stir welding. Friction stir weld material tracer experiments utilizing stainless steel markers were conducted with plates of ingot iron and HSLA-65. Markers of 0.0625" diameter 308 stainless steel worked well for tracing the end position of material moved by the friction stir welding tool. The markers did not produce measurable increases in the loading of the tool in the direction of travel. Markers composed of 0.25" diameter 304 stainless steel did not perform as well as the smaller markers and produced increased loads on the friction stir welding tool. The smaller markers showed that material is moved in a curved path around the tool and deposited behind the tool. Material near the surface

  14. Transient finite element analysis of ultrasonic welding of PEEK

    Institute of Scientific and Technical Information of China (English)

    Wang Xiaolin; Li Ruiqi; Yan Jiuchun; Yang Shiqin

    2006-01-01

    Finite element method was adopted to investigate the temperature profile during ultrasonic welding of PEEK (polyetheretherketone ). The comparison of temperature fields was made among the triangular, semicircular and rectangular energy directors. The results show that the highest temperature appears on the sample surfaces in the welding interface. For triangular and semicircular energy directors, the gradient of their temperature fields become larger with welding amplitude increasing, and the temperature decreases along the normal line of surface. The melting point can be rapidly reached before large scale plastic deformation occurs as welding amplitude exceeds 25 μm for triangular energy and 35 μm for semicircular energy director. But for the rectangular energy director, its temperature field is dispersed even under 35 μm welding amplitude.

  15. STUDY ON THE WELDING TECHNOLOGY AND PROPERTIES OF WELDED JOINT FOR ALUMINIZED STEEL%渗铝钢焊接工艺及焊接接头力学性能研究

    Institute of Scientific and Technical Information of China (English)

    熊从贵

    2012-01-01

    Four different welding rods are applied to carry out welding process test of the alumi- nized steel and mechanical properties examination is done on the welding test pieces. Based on plentiful experiments, mechanical property data of the welding test pieces of the four different welding rods are obtained and the welding technology for the manual arc welding used for alu-minized steel is summarized. And this provides specific data for reference in welding process of aluminized steel.%应用4种不同的焊条进行渗铝钢焊接工艺试验,并对焊接试件进行力学性能检测.通过大量的试验研究,得到4种焊条的焊接试件力学性能数据,总结出渗铝钢手工电弧焊的焊接工艺方法,为渗铝钢的焊接加工提供具体的参考数据.

  16. Status of rod consolidation, 1988

    Energy Technology Data Exchange (ETDEWEB)

    Bailey, W.J.

    1989-01-01

    It is estimated that the spent fuel storage pools at some domestic light-water reactors will run out of space before 2003, the year that the US Department of Energy currently predicts it will have a repository available. Of the methods being studied to alleviate the problem, rod consolidation is one of the leading candidates for achieving more efficient use of existing space in spent fuel storage pools. Rod consolidation involves mechanically removing all the fuel rods from the fuel assembly hardware (i.e., the structural components) and placing the fuel rods in a close-packed array in a canister without space grids. A typical goal of rod consolidation systems is to insert the fuel rods from two fuel assemblies into a canister that has the same exterior dimensions as one standard fuel assembly (i.e., to achieve a consolidation or compaction ratio of 2:1) and to compact the nonfuel-bearing structural components from those two fuel assemblies by a factor of 10 to 20. This report provides an overview of the current status of rod consolidation in the United States and a small amount of information on related activities in other countries. 85 refs., 36 figs., 5 tabs.

  17. Effects of Sealing Run Welding with Defocused Laser Beam on the Quality of T-joint Fillet Weld

    Science.gov (United States)

    Unt, Anna; Poutiainen, Ilkka; Salminen, Antti

    Fillet weld is the predominant weld type used for connecting different elements e.g. in shipbuilding, offshore and bridge structures. One of prevalent research questions is the structural integrity of the welded joint. Post weld improvement techniques are being actively researched, as high stress areas like an incomplete penetration on the root side or fluctuations in penetration depth cannot be avoided. Development of laser and laser-arc hybrid welding processes have greatly contributed to increase of production capacity and reduction of heat-induced distortions by producing single pass full penetration welds in thin- and medium thickness structural steel parts. Present study addresses the issue of how to improve the quality of the fillet welds by welding the sealing run on the root side with defocused laser beam. Welds having incomplete or excessive penetration were produced with several beam angles and laser beam spot sizes on surface. As a conclusion, significant decrease or even complete elimination of the seam irregularities, which act as the failure starting points during service, is achieved.

  18. Literature search on Light Water Reactor (LWR) fuel and absorber rod fabrication, 1960--1976

    Energy Technology Data Exchange (ETDEWEB)

    Sample, C R [comp.

    1977-02-01

    A literature search was conducted to provide information supporting the design of a conceptual Light Water Reactor (LWR) Fuel Fabrication plant. Emphasis was placed on fuel processing and pin bundle fabrication, effects of fuel impurities and microstructure on performance and densification, quality assurance, absorber and poison rod fabrication, and fuel pin welding. All data have been taken from publicly available documents, journals, and books. This work was sponsored by the Finishing Processes-Mixed Oxide (MOX) Fuel Fabrication Studies program at HEDL.

  19. A Review: Welding Of Dissimilar Metal Alloys by Laser Beam Welding & Friction Stir Welding Techniques

    Directory of Open Access Journals (Sweden)

    Ms. Deepika Harwani

    2014-12-01

    Full Text Available Welding of dissimilar metals has attracted attention of the researchers worldwide, owing to its many advantages and challenges. There is no denial in the fact that dissimilar welded joints offer more flexibility in the design and production of the commercial and industrial components. Many welding techniques have been analyzed to join dissimilar metal combinations. The objective of this paper is to review two such techniques – Laser welding and Friction stir welding. Laser beam welding, a high power density and low energy-input process, employs a laser beam to produce welds of dissimilar materials. Friction stir welding, a solid-state joining process, is also successfully used in dissimilar welding applications like aerospace and ship building industries. This paper summarizes the trends and advances of these two welding processes in the field of dissimilar welding. Future aspects of the study are also discussed.

  20. Influence of Filler Metals in Welding Wires on the Phase and Chemical Composition of Weld Metal

    Science.gov (United States)

    Kozyrev, N. A.; Osetkovskiy, I. V.; Kozyreva, O. A.; Zernin, E. A.; Kartsev, D. S.

    2016-04-01

    The influence of filler metals used in welding wires on the phase and chemical composition of the metal, which is surfaced to mining equipment exposed to abrasive wear, has been investigated. Under a laboratory environment, samples of Mo-V-B and Cr-Mn-Mo-V wires were made. The performed experiments have revealed that fillers of the Cr-Mn-Mo-V system used in powder wire show better wear resistance of the weld metal than that of the Mn-Mo-V-B system; the absence of boron, which promotes grain refinement in the Mn-Mo-V-B system, significantly reduces wear resistance; the Mn-Mo-V-B weld metal has a finer structure than the Cr-Mn-Mo-V weld metal.

  1. CO2 laser welding of magnesium alloys

    Science.gov (United States)

    Dhahri, Mohammed; Masse, Jean Eric; Mathieu, J. F.; Barreau, Gerard; Autric, Michel L.

    2000-02-01

    Metallic alloys with a low mass density can be considered to be basic materials in aeronautic and automotive industry. Magnesium alloys have better properties than aluminum alloys in respect of their low density and high resistance to traction. The main problems of magnesium alloy welding are the inflammability, the crack formation and the appearance of porosity during the solidification. The laser tool is efficient to overcome the difficulties of manufacturing by conventional processing. Besides, the laser processing mainly using shielding gases allows an effective protection of the metal against the action of oxygen and a small heat affected zone. In this paper, we present experimental results about 5 kW CO2 laser welding of 4 mm-thick magnesium alloy plates provided by Eurocopter France. The focused laser beam has about 0.15 mm of diameter. We have investigated the following sample: WE43, alloy recommended in aeronautic and space applications, is constituted with Mg, Y, Zr, rare earth. More ductile, it can be used at high temperatures until 250 degrees Celsius for times longer than 5000 hours without effects on its mechanical properties. A sample of RZ5 (French Norm: GZ4TR, United States Norm ZE41) is composed of Mg, Zn, Zr, La, rare earth. This alloy has excellent properties of foundry and it allows to the realization of components with complex form. Also, it has a good resistance and important properties of tightness. The parameters of the process were optimized in the following fields: laser power: 2 to 5 kW, welding speed: 1 to 4.5 m/min, focal position: -3 mm to +3 mm below or on the top of the metal surface, shielding gas: helium with a flow of 10 to 60 l/min at 4 bars. Metallurgical analyses and mechanical control are made (macroscopic structure, microscopic structure, interpretations of the structures and localization of possible defects, analyse phases, chemical composition, hardness, tensile test etc.) to understand the parameters influence of welding

  2. Microstructure and Dry Sliding Wear Behavior of Fe-Based (Cr, Fe)7C3 Composite Coating Fabricated by PTA Welding Process

    Science.gov (United States)

    Yuan, Y. L.; Li, Z. G.

    2013-11-01

    Using Cr3C2 and Fe-CrNiBSi powder blends as raw materials, an α-Fe matrix composite coating reinforced by in situ (Cr, Fe)7C3 rods, with a thickness of about 3.6 mm, was fabricated on the surface of AISI A36 low carbon steel by means of plasma-transferred arc welding. The results of microstructural analysis show that in the coating, a large number of carbides, (Cr, Fe)7C3, in rod shape grow, and radiate around some half-dissolved Cr3C2 particles. The results of dry sliding wear tests at loads 100, 200, and 300 N show that the wear resistances of (Cr, Fe)7C3-reinforced coating, respectively, are about 6.9, 14.9, and 17 times higher than that of nonreinforced pure Fe-CrNiBSi alloy coating; the average value and fluctuation range of friction coefficient (FC) of (Cr, Fe)7C3-reinforced coating are less than those of pure Fe-CrNiBSi alloy coating; the main wear mechanisms of pure Fe-CrNiBSi alloy coating are ploughing, deformation, and adhesive wear, whereas those of (Cr, Fe)7C3-reinforced coating are microcutting, abrasive, and oxidation wear; the cracks on surfaces of (Cr, Fe)7C3 rods increased with the increasing loads; and the matrix α-Fe can prevent them from extending further in the composite coating.

  3. Structural integrity analyses for preemptive weld overlay on the dissimilar metal weld of a pressurizer nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Chin-Cheng, E-mail: cchuang@iner.gov.tw [Institute of Nuclear Energy Research, Taiwan (China); Liu, Ru-Feng [Institute of Nuclear Energy Research, Taiwan (China)

    2012-02-15

    This paper presents structural integrity analyses for preemptive weld overlay on the dissimilar metal weld (DMW) of a pressurizer nozzle in a pressurized water reactor (PWR). Based on MRP-169 and ASME Code Case N-504-2, weld overlay sizing calculation, residual stress improvement, shrinkage evaluation, fatigue crack growth and fatigue usage analysis are performed. The weld overlay procedure has to be confirmed to improve the residual stresses around the inside surface of DMW. The residual compressive stress distribution is thus addressed to be resistant to subsequent primary water stress corrosion cracking (PWSCC) initiation and further crack growth. To ensure the structural integrity of the original attached piping system, the measured displacement is transformed to temperature gradient to simulate the shrinkage after overlay and is used to determine the post weld distortion and stress situation. Further, the conservative postulated surface cracks are assumed in the DMW for fatigue crack growth analysis with system design cycles. The stress limits and cumulative fatigue usages of the pressurizer nozzle with overlay are also evaluated to meet ASME Code, Section III. Based on the present results, the structural integrity of the pressurizer nozzle with preemptive weld overlay is shown.

  4. Retrieval analysis of PEEK rods for posterior fusion and motion preservation.

    Science.gov (United States)

    Kurtz, Steven M; Lanman, Todd H; Higgs, Genymphas; Macdonald, Daniel W; Berven, Sigurd H; Isaza, Jorge E; Phillips, Eual; Steinbeck, Marla J

    2013-12-01

    The purpose of this study was to analyze explanted PEEK rod spinal systems in the context of their clinical indications. We evaluated damage to the implant and histological changes in explanted periprosthetic tissues. 12 patients implanted with 23 PEEK rods were revised between 2008 and 2012. PEEK rods were of the same design (CD Horizon Legacy, Medtronic, Memphis TN, USA). Retrieved components were assessed for surface damage mechanisms, including plastic deformation, scratching, burnishing, and fracture. Patient history and indications for PEEK rod implantation were obtained from analysis of the medical records. 11/12 PEEK rod systems were employed for fusion at one level, and motion preservation at the adjacent level. Surgical complications in the PEEK cohort included a small dural tear in one case that was immediately repaired. There were no cases of PEEK rod fracture or pedicle screw fracture. Retrieved PEEK rods exhibited scratching, as well as impressions from the set screws and pedicle screw saddles. PEEK debris was observed in two patient tissues, which were located adjacent to PEEK rods with evidence of scratching and burnishing. This study documents the surface changes and tissue reactions for retrieved PEEK rod stabilization systems. Permanent indentations by the set screws and pedicle screws were the most prevalent observations on the surface of explanted PEEK rods.

  5. Fine welding with lasers.

    Science.gov (United States)

    MacLellan, D

    2008-01-01

    The need for micro joining metallic alloys for surgical instruments, implants and advanced medical devices is driving a rapid increase in the implementation of laser welding technology in research, development and volume production. This article discusses the advantages of this welding method and the types of lasers used in the process.

  6. Simulation of welding

    Institute of Scientific and Technical Information of China (English)

    Chuan-Song WU; Michael RETHMEIER; Christopher SCHWENK

    2011-01-01

    @@ Welding has become the most important materials processing technology in manufacturing, and has critical effects on the quality, reliability and life of products as well as production cost, efficiency and response speed to market.As various kinds of high performance metallic materials are widely used in engineering, there are more demands in manufacturing industry for advanced welding technology.

  7. Weld defect formation in FSWed coppers

    Science.gov (United States)

    Gheisari, Yousof; Pashazadeh, Hamed; Teimournezhad, Jamal; Masoumi, Abolfazl

    2014-06-01

    This work was undertaken to explore the formation of weld defects in FSWed copper metals via both numerical and experimental approaches. The 4 mm-thick copper sheets were friction stir welded at a tool rotational speed of 710 rpm and tool translational speed of 40 mm/min. Microstructural evaluations were performed on the welded specimens. Also a 3D arbitrary Lagrangian Eulerian numerical model was developed to obtain temperature and material velocity profiles. To this aim, DEFORM-3D was implemented for developing the numerical simulation. Numerical results for temperature values showed good agreement with the recorded experimental data. They also suggest that on the advancing side (AS) of the trailing side, the pin velocity has the minimum amount (zero), and this is the main reason for the formation of tunneling cavity. Experimental results show that a force is created between the reminder of material at the joint and the rim of AS. This force causes a prong of surface material from the AS rim to penetrate into lower parts of weld. It seems that the inadequate pressure (low values of the plunge depth), inadequate surface materials, and the trapped air are the main causes for the formation of the weld defects.

  8. Magnetically labeled cells with surface-modified fe3 o4 spherical and rod-shaped magnetic nanoparticles for tissue engineering applications.

    Science.gov (United States)

    Gil, Sara; Correia, Clara R; Mano, João F

    2015-04-22

    Magnetically targeted cells with internalized magnetic nanoparticles (MNPs) could allow the success of cell transplantation and cell-based therapies, overcoming low cell retention that occurs when delivering cells by intravenous or local injection. Upon magnetization, these cells could then accumulate and stimulate the regeneration of the tissue in situ. Magnetic targeting of cells requires a detailed knowledge between interactions of engineered nanomaterials and cells, in particular the influence of shape and surface functionalization of MNPs. For the first time, cellular internalization of amino surface-modified iron oxide nanoparticles of two different shapes (nanospheres or nanorods) is studied. MNPs show high cellular uptake and labeled cells could exhibit a strong reaction with external magnetic fields. Compared to nanorods, nanospheres show better internalization efficiency, and labeled cells exhibit strong transportation reaction with external magnetic fields. Contiguous viable cell-sheets are developed by magnetic-force-based tissue engineering. The results confirm that the developed magnetic-responsive nano-biomaterials have potential applicability in tissue engineering or cellular therapies.

  9. Vacuum Gas Tungsten Arc Welding

    Science.gov (United States)

    Weeks, J. L.; Todd, D. T.; Wooten, J. R.

    1997-01-01

    A two-year program investigated vacuum gas tungsten arc welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. After a vacuum chamber and GTAW power supply were modified, several difficult-to-weld materials were studied and key parameters developed. Finally, Incoloy 903 weld overlays were produced without microfissures.

  10. Alternating-Polarity Arc Welding

    Science.gov (United States)

    Schwinghamer, R. J.

    1987-01-01

    Brief reversing polarity of welding current greatly improves quality of welds. NASA technical memorandum recounts progress in art of variable-polarity plasma-arc (VPPA) welding, with emphasis on welding of aluminum-alloy tanks. VPPA welders offer important advantages over conventional single-polarity gas/tungsten arc welders.

  11. The effect of welding fixtures on welding distortions

    OpenAIRE

    2007-01-01

    Purpose: of this paper is to examine the effect of welding fixture used to prevent the distortions duringcooling process utilizing a robot controlled gas metal arc welding method on cooling rate and distortions ofwelded structures.Design/methodology/approach: Using a specially designed welding fixture for a welded steel structure, sixdifferent types of AISI 1020 steel specimens are tested in three different welding speeds and two differentcooling conditions either at fixture or without using ...

  12. Weld pool temperatures of steel S235 while applying a controlled short-circuit gas metal arc welding process and various shielding gases

    Science.gov (United States)

    Kozakov, R.; Schöpp, H.; Gött, G.; Sperl, A.; Wilhelm, G.; Uhrlandt, D.

    2013-11-01

    The temperature determination of liquid metals is difficult and depends strongly on the emissivity. However, the surface temperature distribution of the weld pool is an important characteristic of an arc weld process. As an example, short-arc welding of steel with a cold metal transfer (CMT) process is considered. With optical emission spectroscopy in the spectral region between 660 and 840 nm and absolute calibrated high-speed camera images the relation between temperature and emissivity of the weld pool is determined. This method is used to obtain two-dimensional temperature profiles in the pictures. Results are presented for welding materials (wire G3Si1 on base material S235) using different welding CMT processes with CO2 (100%), Corgon 18 (18% CO2 + 82% Ar), VarigonH6 (93.5% Ar + 6.5% H2) and He (100%) as shielding gases. The different gases are used to study their influence on the weld pool temperature.

  13. Weld-bead profile and costs optimisation of the CO 2 dissimilar laser welding process of low carbon steel and austenitic steel AISI316

    Science.gov (United States)

    Ruggiero, A.; Tricarico, L.; Olabi, A. G.; Benyounis, K. Y.

    2011-02-01

    The dissimilar full depth laser-butt welding of low carbon steel and austenitic steel AISI 316 was investigated using CW 1.5 kW CO 2 laser. The effect of laser power (1.1-1.43 kW), welding speed (25-75 cm/min) and focal point position (-0.8 to -0.2 mm) on the weld-bead geometry (i.e. weld-bead area, A; upper width, Wu; lower width, Wl and middle width, Wm) and on the operating cost C was investigated using response surface methodology (RSM). The experimental plan was based on Box-Behnken design; linear and quadratic polynomial equations for predicting the weld-bead widthness references were developed. The results indicate that the proposed models predict the responses adequately within the limits of welding parameters being used. The regression equations were used to find optimum welding conditions for the desired geometric criteria.

  14. Optimization of Friction Welding Process Parameters for Joining Carbon Steel and Stainless Steel%Optimization of Friction Welding Process Parameters for Joining Carbon Steel and Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    R Paventhan; P R Lakshminarayanan; V Balasubramanian

    2012-01-01

    Friction weIding is a solid state joining process used extensively currently owing to its advantages such as low heat input, high production efficiency, ease of manufacture, and environment friendliness. Materials difficult to be welded by fusion welding processes can be successfully welded by friction welding. An attempt was made to develop an empirical relationship to predict the tensile strength of friction welded AISI 1040 grade medium carbon steel and AISI 304 austenitic stainless steel, incorporating the process parameters such as friction pressure, forging pressure, friction time and forging time, which have great influence on strength of the joints. Response surface methodology was applied to optimize the friction welding process parameters to attain maximum tensile strength of the joint. The maximum tensile strength of 543 MPa could be obtained for the joints fabricated under the welding conditions of friction pressure of 90 MPa, forging pressure of 90 MPa, friction time of 6 s and forging time of 6 s.

  15. Effects of X-rays Radiation on AISI 304 Stainless Steel Weldings with AISI 316L Filler Material: A Study of Resistance and Pitting Corrosion Behavior

    Directory of Open Access Journals (Sweden)

    Francisco Javier Cárcel-Carrasco

    2016-04-01

    Full Text Available This article investigates the effect of low-level ionizing radiation, namely X-rays, on the micro structural characteristics, resistance, and corrosion resistance of TIG-welded joints of AISI 304 austenitic stainless steel made using AISI 316L filler rods. The welds were made in two different environments: natural atmospheric conditions and a closed chamber filled with inert argon gas. The influence of different doses of radiation on the resistance and corrosion characteristics of the welds is analyzed. Welded material from inert Ar gas chamber TIG showed better characteristics and lesser irradiation damage effects.

  16. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been possible to control the welding width in incremental steps by adding more beams in a row. The laser power was used to independently control the keyhole and consequently the depth of fusion. An example of inline repair of a laser weld in butt joint configuration was examined. Zinc powder was placed...... in the weld causing expulsion of the melt pool. Trailing beams were applied to melt additional material and ensure a melt pool. The method showed good results for increasing tolerances to impurities and reduction of scrapped parts from blowouts during laser welding....

  17. Rheomorphism of welded tuffs

    Science.gov (United States)

    Wolff, J. A.; Wright, J. V.

    1981-05-01

    Peralkaline welded tuffs from the islands of Gran Canaria, Canary Islands, and Pantelleria, Italy, show abundant evidence for post-depositional flow. It is demonstrated that rheomorphism, or secondary mass flowage, can occur in welded tuffs of ignimbrite and air-fall origin. The presence of a linear fabric is taken as the diagnostic criterion for the recognition of the process. Deposition on a slope is an essential condition for the development of rheomorphism after compaction and welding. Internal structures produced during rheomorphic flow can be studied by the methods of structural geology and show similar dispositions to comparable features in sedimentary slump sheets. It is shown that secondary flowage can occur in welded tuffs emplaced on gentle slopes, provided that the apparent viscosity of the magma is sufficiently low. Compositional factors favor the development of rheomorphism in densely welded tuffs of peralkaline type.

  18. Autogeneous Laser and Hybrid Laser Arc Welding of T-joint Low Alloy Steel with Fiber Laser Systems

    Science.gov (United States)

    Unt, A.; Lappalainen, E.; Salminen, A.

    This paper is focused on the welding of low alloy steels S355 and AH36 in thicknesses 6, 8 and 10 mm in T-joint configuration using either autogeneous laser welding or laser-arc hybrid welding (HLAW) with high power fiber lasers. The aim was to obtain understanding of the factors influencing the size of the fillet and weld geometry through methodologically studying effects of laser power, welding speed, beam alignment relative to surface, air gap, focal point position and order of processes (in case of HLAW) and to get a B quality class welds in all thicknesses after parameter optimization.

  19. CO2 laser-micro plasma arc hybrid welding for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    C. H. KIM; Y. N. AHN; J. H. KIM

    2011-01-01

    A laser lap welding process for zinc-coated steel has a well-known unsolved problem-porosity formation. The boiling temperature of coated zinc is lower than the melting temperature of the base metal. which is steel. In the autogenous laser welding,the zinc vapor generates from the lapped surfaces expels the molten pool and the expulsion causes numerous weld defects, such as spatters and blow holes on the weld surface and porosity inside the welds. The laser-arc hybrid welding was suggested as an alternative method for the laser lap welding because the arc can preheat or post-heat the weldment according to the arrangement of the laser beam and the arc. CO2 laser-micro plasma hybrid welding was applied to the lap welding of zinc-coated steel with zero-gap.The relationships among the weld quality and process parameters of the laser-arc arrangement, and the laser-arc interspacing distance and arc current were investigated using a full-factorial experimental design. The effect of laser-arc arrangement is dominant because the leading plasma arc partially melts the upper steel sheets and vaporizes or oxidizes the coated zinc on the lapped surfaces.Compared with the result from the laser-TIG hybrid welding, the heat input from arc can be reduced by 40%.

  20. A study on the porosity of CO2 laser welding of titanium alloy

    Institute of Scientific and Technical Information of China (English)

    Chen Li; Hu Lunji; Gong Shuili

    2006-01-01

    The CO2 laser welding of BT20 titanium alloy and Ti-23Al-17Nb titanium aluminide was conducted to investigate into the porosity in titanium alloy weld. The results show that there are two sorts of porosities observed in welds of titanium alloy laser welding based on the microscopic characteristics of the porosities. One is the metallurgical porosity with round and smooth inner wall, which results from the surface contamination. The other is the processing porosity with irregular and rough inner wall that displays the trace of the pool flowing, which results from the ruffle on the keyhole wall gathering together locally and closing down the gas in the keyhole into bubbles because of the keyhole fluctuating. The CO2 laser welding could break down easily the surface oxide film and produce little metallurgical porosity, but produces easily processing porosity when partial penetration or unstable-full penetration laser welding is conducted, which always occurs in the center of weld.

  1. Topological mixing with ghost rods

    Science.gov (United States)

    Gouillart, Emmanuelle; Thiffeault, Jean-Luc; Finn, Matthew D.

    2006-03-01

    Topological chaos relies on the periodic motion of obstacles in a two-dimensional flow in order to form nontrivial braids. This motion generates exponential stretching of material lines, and hence efficient mixing. Boyland, Aref, and Stremler [J. Fluid Mech. 403, 277 (2000)] have studied a specific periodic motion of rods that exhibits topological chaos in a viscous fluid. We show that it is possible to extend their work to cases where the motion of the stirring rods is topologically trivial by considering the dynamics of special periodic points that we call “ghost rods”, because they play a similar role to stirring rods. The ghost rods framework provides a new technique for quantifying chaos and gives insight into the mechanisms that produce chaos and mixing. Numerical simulations for Stokes flow support our results.

  2. Effect of the surface preparation techniques on the EBSD analysis of a friction stir welded AA1100-B{sub 4}C metal matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Guo, J., E-mail: junfeng.guo@cnrc-nrc.gc.ca [University of Quebec at Chicoutimi, Chicoutimi (QC), G7H 2B1 (Canada); Aluminium Technology Centre, National Research Council Canada, Chicoutimi (QC), G7H 8C3 (Canada); Amira, S.; Gougeon, P. [Aluminium Technology Centre, National Research Council Canada, Chicoutimi (QC), G7H 8C3 (Canada); Chen, X.-G. [University of Quebec at Chicoutimi, Chicoutimi (QC), G7H 2B1 (Canada)

    2011-09-15

    Aluminum based metal matrix composites (MMCs) have been used in various automobile, aerospace and military industries. Yet characterization of the microstructure in these materials remains a challenge. In the present work, the grain structure in the matrix of B{sub 4}C particulate reinforced MMCs and their friction stir welds is characterized by using optical metallography and the electron backscatter diffraction (EBSD) technique. Optical metallography can partially reveal the grain structure in the matrix of AA1100-16 vol.% B{sub 4}C composite. The EBSD technique has been successfully applied to characterize the grain structure in the AA1100-16 vol.% B{sub 4}C friction stir welds, which provides a powerful tool to follow the microstructural evolution of MMC materials during friction stir welding (FSW). Both mechanical polishing and ion beam polishing are used for the EBSD sample preparation. The effect of the sample preparation on the EBSD data acquisition quality is studied. Some typical examples, such as the identification of grains and subgrains, grain size distribution, deformation fields and the texture components are given. - Highlights: {yields} EBSD has been used to characterize the grain structure of Al-B{sub 4}C MMCs. {yields} Mechanical and ion beam polishing are compared for EBSD sample preparation of MMCs. {yields} EBSD shows great advantages over optical microscopy for microtexture analysis of MMCs.

  3. Automatic control system of high precision welding of workpieces in mechanical engineering

    Science.gov (United States)

    Kuznetsov, I. N.; Zvezdin, V. V.; Israfilov, I. H.; Portnov, S. M.

    2014-12-01

    In this paper, based on the conducted patent research, the system of laser welding control with different geometry of weld and shapes of parts is developed. The method of monitoring the position of the spot of laser radiation in relation to the curved weld is worked out; it is based on the tracking the edges of the welded parts by low-power laser radiation reflected from the surface of the parts. It allows to make the positioning of the focus of laser radiation in relation to the juncture of the welded parts automatically.

  4. Energy efficient one-pot synthesis of durable superhydrophobic coating through nylon micro-rods

    Science.gov (United States)

    Simovich, T.; Wu, A. H.; Lamb, R. N.

    2014-03-01

    A durable and superhydrophobic coating was fabricated at room temperature through encapsulating nylon micro-rods in a hydrophobic silica shell. This was achieved through the precipitation of miniemulsified nylon under high shear to generate micro-rods with high aspect ratio in the presence of methyltrimethoxysilane. The resultant coating structure resembles a network of highly entangled micro-rods that give rise to both surface roughness and hydrophobicity, resulting in contact angles greater than 155°. The embedded nylon polymer within the micro-rods imparts significant mechanical durability to the surface, resulting in a coating hardness of 2H using the pencil hardness test.

  5. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

    1995-01-01

    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  6. Laser forming and welding processes

    CERN Document Server

    Yilbas, Bekir Sami; Shuja, Shahzada Zaman

    2013-01-01

    This book introduces model studies and experimental results associated with laser forming and welding such as laser induced bending, welding of sheet metals, and related practical applications. The book provides insight into the physical processes involved with laser forming and welding. The analytical study covers the formulation of laser induced bending while the model study demonstrates the simulation of bending and welding processes using the finite element method. Analytical and numerical solutions for laser forming and welding problems are provided.

  7. Gimballed Shoulders for Friction Stir Welding

    Science.gov (United States)

    Carter, Robert; Lawless, Kirby

    2008-01-01

    In a proposed improvement of tooling for friction stir welding, gimballed shoulders would supplant shoulders that, heretofore, have been fixedly aligned with pins. The proposal is especially relevant to self-reacting friction stir welding. Some definitions of terms, recapitulated from related prior NASA Tech Briefs articles, are prerequisite to a meaningful description of the proposed improvement. In friction stir welding, one uses a tool that includes (1) a rotating shoulder on top (or front) of the workpiece and (2) a pin that rotates with the shoulder and protrudes from the shoulder into the depth of the workpiece. In conventional friction stir welding, the main axial force exerted by the tool on the workpiece is reacted through a ridged backing anvil under (behind) the workpiece. When conventional friction stir welding is augmented with an auto-adjustable pin-tool (APT) capability, the depth of penetration of the pin into the workpiece is varied in real time by a position- or forcecontrol system that extends or retracts the pin as needed to obtain the desired effect. In self-reacting (also known as self-reacted) friction stir welding as practiced heretofore, there are two shoulders: one on top (or front) and one on the bottom (or back) of the workpiece. In this case, a threaded shaft protrudes from the tip of the pin to beyond the back surface of the workpiece. The back shoulder is held axially in place against tension by a nut on the threaded shaft. Both shoulders rotate with the pin and remain aligned coaxially with the pin. The main axial force exerted on the workpiece by the tool and front shoulder is reacted through the back shoulder and the threaded shaft into the friction-stir-welding machine head, so that a backing anvil is no longer needed. A key transmits torque between the bottom shoulder and the threaded shaft, so that the bottom shoulder rotates with the shaft. This concludes the prerequisite definitions of terms.

  8. INVESTIGATION OF LASER BEAM WELDING PROCESS OF AZ61 MAGNESIUM-BASED ALLOY

    Institute of Scientific and Technical Information of China (English)

    H.Y. Wang; Z.J. Li

    2006-01-01

    Laser welding process of AZ61 magnesium alloys is investigated using a special CO2 laser experimental system. The effect of processing parameters including laser power, welding speed,and protection gas flow at the top and bottom is researched The results show that an ideal weld bead can be formed by choosing the processing parameters properly. An optimized parameter range is obtained by a large number of experiments. Among them, laser power and welding speed are the two main parameters that determine the weld width and dimensions. The protect gas flow rate has a slight effect on the weld width, but it directly effects the surface color of the weld. The test results for typical welds indicate that the microhardness and tensile strength of the weld zone are better than that of the base metal. A fine-grained weld region has been observed and no obvious heat-affected zone is found. The weld zone mainly consists of small α-Mg phase, (α +Al12Mg17), and other eutectic phases. The small grains and the eutectic phases in the joint are believed to play an important role in the increase of the strength of welds for AZ61 magnesium alloys.

  9. Elucidation of laser welding phenomena and factors affecting weld penetration and welding defects

    Science.gov (United States)

    Katayama, Seiji; Kawahito, Yousuke; Mizutani, Masami

    The behavior and effect of a plasma plume on the weld penetration are greatly different between CO2 laser welding and YAG, disk or fiber laser welding. The effects of the power and the power density on the weld penetration are elucidated. Spattering leading to the formation of underfilled weld beads is controlled by inclining the laser beam. Porosity is formed from bubbles generated from the tip of the keyhole at low welding speed or from the middle part of the keyhole at high laser power density. Cracking easily occurs in pulsed spot welding of aluminum alloys.

  10. Numerical Simulation of the TIG Welding Arc Behavior

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Achieving an effective utilization and exploitation of TIG welding arcs require a thorough understanding of the plasmaproperties and its physical processes. Through simultaneous solutions of the set of conservation equations for mass,momentum, energy and current, a mathematical model has been developed to predict the velocity, temperature,and current density distributions in argon welding arcs. The predicted temperature fields in arc regions, and thedistribution of current density and heat flux at the anode agree well with measurements reported in literatures. Thiswork could lay the foundation for developing a comprehensive model of the TIG welding process where a dynamic,two-way coupling between the welding arc and the weld pool surface is properly represented.

  11. Welding Non-destructive Testing Management of Oilfield Surface Construction Engineering%浅谈油田地面建设工程的焊接无损检测管理

    Institute of Scientific and Technical Information of China (English)

    康传晖

    2013-01-01

    Oilfield surface construction works directly affect the quality and efficiency of the oil production, so it is very important for the oilfield development and operation management to conduct scientific and rational management and welding non-destructive testing management to oilfield surface construction engineering.%  油田地面建设工程直接影响油田的产油质量和效率,因此,对油田地面建设工程进行科学合理的管理和对焊接无损检测进行管理,对于油田的发展和运行管理来说是十分重要的。

  12. Model of Layered Weld Formation Under Narrow Gap Pulse Welding

    Science.gov (United States)

    Krampit, A. G.

    2016-04-01

    The model parameters of narrow gap pulse welding can be divided into input, internal and output ones. The breadth of gap, that is, clearance breadth between upright edges is one of key parameters securing high quality of a weld joint. The paper presents theoretical outcomes for the model of layered weld formation under narrow gap pulse welding. Based on these studies is developed model of processes, which occur in the weld pool under pulse grove welding. It comprises the scheme of liquid metal motion in the weld pool, scheme of fusion with the side edge and in the bottom part, and the scheme of welding current impulse effect on the structure of a weld joint.

  13. Welding processes handbook

    CERN Document Server

    Weman, Klas

    2003-01-01

    Deals with the main commercially significant and commonly used welding processes. This title takes the student or novice welder through the individual steps involved in each process in an easily understood way. It covers many of the requirements referred to in European Standards including EN719, EN 729, EN 729 and EN 287.$bWelding processes handbook is a concise, explanatory guide to the main commercially significant and commonly-used welding processes. It takes the novice welder or student through the individual steps involved in each process in a clear and easily understood way. It is intended to provide an up-to-date reference to the major applications of welding as they are used in industry. The contents have been arranged so that it can be used as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and th...

  14. Numerical Simulation Of The Laser Welding

    Directory of Open Access Journals (Sweden)

    Aleksander Siwek

    2008-01-01

    Full Text Available The model takes into consideration thermophysical and metallurgical properties of theremelting steel, laser beam parameters and boundary conditions of the process. As a resultof heating the material, in the area of laser beam operation a weld pool is being created,whose shape and size depends on convection caused by the Marangoni force. The directionof the liquid stream depends on the temperature gradient on the surface and on the chemicalcomposition as well. The model created allows to predict the weld pool shape depending onmaterial properties, beam parameters, and boundary conditions of the sample.

  15. Application of explosive welding to heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Arthur, G.

    1983-10-01

    The subject is discussed under the headings: advantages of explosive welding; principle of explosive welding; explosive welding of tubes; metallurgy of explosive welds (micrographs; microhardness); tubular heat exchangers; plugging; sleeving; retubing; construction of new heat exchangers; thermal sleeves.

  16. Ultraviolet radiation emitted by CO(2) arc welding.

    Science.gov (United States)

    Okuno, T; Ojima, J; Saito, H

    2001-10-01

    The arcs associated with arc welding emit high levels of ultraviolet radiation (UVR), and this often causes acute injuries in the workplace, particularly photokeratoconjunctivitis. It is important to know the level of UVR emitted by arc welding under various conditions, as this information will help in evaluating potential UVR hazards in welding workplaces and taking protective measures against it. In this study, the ACGIH effective irradiance for UVR was measured experimentally for CO(2) arc welding in order to evaluate its UVR hazards. A welding robot was used in the experiment in order to realize reproducible and consistent welding operations. The effective irradiance at 1 m from the arc was in the range 0.28-7.85 W/m(2) (28-785 microW/cm(2)) under the study conditions. The corresponding permissible exposure time per day is only 4-100 s, suggesting that UVR from CO(2) arc welding is actually hazardous for the eye and skin. It was found that the effective irradiance is inversely proportional to the square of the distance from the arc, is strongly dependent on the direction of emission from the arc with a maximum at 50-60 degrees from the plate surface, and tends to increase with welding current.

  17. Passive Visual Sensing in Automatic Arc Welding

    DEFF Research Database (Denmark)

    Liu, Jinchao

    the interference of the extremely strong arc light and controlling the exposure time of the camera on the y to capture dierent images for seam tracking and weld pool sensing. From the software side, we have designed a passive seam detection algorithm based on robust estimation techniques which can detect the seam...... industrial solutions for seam detection such as using laser scanners suer from several limitations. For instance, it must be positioned some distance ahead to the molten pool and may cause problem when dealing with shiny surfaces. Existing techniques for weld pool sensing mostly rely on auxiliary light......, interpreting the images captured in a passive way during welding is challenging and may heavily rely on sophisticated image analysis and machine learning techniques. This industrial PhD project has been founded to tackle this problem. For the last three years, we have explored dierent possibilities...

  18. Thermal stir welding apparatus

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2011-01-01

    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  19. Thermal stir welding process

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2012-01-01

    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  20. Fusion Welding Research.

    Science.gov (United States)

    2014-09-26

    RD-AlSO 253 FUSION WELDING RESEARCH(U) MASSACHUSETTS INST OF TECH L/I CAMBRIDGE DEPT OF MATERIALS SCIENCE AND ENGINEERING T W EAGAR ET AL. 30 RPR 85...NUMBER 12. GOV’ ACCESSION NO. 3. RECICIE-S CATALOG NUMBER 4. T TL V nd Subtitle) S. P OFRPR PERIOD COVERED 5t h A~nnual Technical Report Fusion Welding ...research S on welding processes. Studies include metal vapors in the arc, development of a high speed infrared temperature monitor, digital signal

  1. Review of Welding Terminology

    Directory of Open Access Journals (Sweden)

    Angelika Petrėtienė

    2011-04-01

    Full Text Available The paper discusses welding terms in accordance with the Lithuanian standard LST EN 1792 „Welding. The multilingual list of welding terms and similar processes”, „The Russian–Lithuanian dictionary of the terms of mechanical engineering technology and welding“ and the examples from postgraduates‘ final works. It analyses the infringement of lexical, word-building and morphological rules. First-year students should already be familiar with the standardized terms of their speciality. More active propagation of the terms should help to avoid terminology mistakes in various scientific spheres.

  2. Systems and Methods for Fabricating Structures Including Metallic Glass-Based Materials Using Ultrasonic Welding

    Science.gov (United States)

    Hofmann, Douglas C. (Inventor); Roberts, Scott N. (Inventor)

    2017-01-01

    Systems and methods in accordance with embodiments of the invention fabricate objects including metallic glass-based materials using ultrasonic welding. In one embodiment, a method of fabricating an object that includes a metallic glass-based material includes: ultrasonically welding at least one ribbon to a surface; where at least one ribbon that is ultrasonically welded to a surface has a thickness of less than approximately 150.mu.m; and where at least one ribbon that is ultrasonically welded to a surface includes a metallic glass-based material.

  3. Computational Analysis and Experimental Validation of the Friction-Stir Welding Behaviour of Ti-6Al-4V

    Science.gov (United States)

    2013-05-04

    investigated using various optical and scanning electron microscopy techni- ques, while the weld properties were investigated using microhardness ...measurements, transverse and all-weld tensile testing techniques, as well as surface profilometry. The main findings/observations made in refer- ences [16...formation in the centre of the weld. 9. Material microhardness within the weld nugget is typically found to be affected by the workpiece thickness

  4. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  5. The Third ATLAS ROD Workshop

    CERN Multimedia

    Poggioli, L.

    A new-style Workshop After two successful ATLAS ROD Workshops dedicated to the ROD hardware and held at the Geneva University in 1998 and in 2000, a new style Workshop took place at LAPP in Annecy on November 14-15, 2002. This time the Workshop was fully dedicated to the ROD-TDAQ integration and software in view of the near future integration activities of the final RODs for the detector assembly and commissioning. More precisely, the aim of this workshop was to get from the sub-detectors the parameters needed for T-DAQ, as well as status and plans from ROD builders. On the other hand, what was decided and assumed had to be stated (like EB decisions and URDs), and also support plans. The Workshop gathered about 70 participants from all ATLAS sub-detectors and the T-DAQ community. The quite dense agenda allowed nevertheless for many lively discussions, and for a dinner in the old town of Annecy. The Sessions The Workshop was organized in five main sessions: Assumptions and recommendations Sub-de...

  6. Results of Post Irradiation Examinations of VVER Leaky Rods

    Energy Technology Data Exchange (ETDEWEB)

    Markov, D.; Perepelkin, S.; Polenok, V.; Zhitelev, V.; Mayorshina, G. [Head of Fuel Research Department, JSC ' SSC RIAR' , 433510, Dimitrovgrad-10, Ulyanovsk region (Russian Federation)

    2009-06-15

    The most important requirement imposed on fuel elements is to maintain integrity of fuel rod claddings under operation, storage and transportation, since it is directly related to the operational safety. However, failed rod claddings are sometimes observed under reactor operation. Identification and unloading of fuel assemblies with leaky rods from VVER is available only at the time of planned preventive maintenance. An unscheduled reactor shutdown due to the excess of coolant activity limit as well as a preterm unloading of the fuel assembly cause economic damage to nuclear plant. Therefore, models and calculation codes were developed to forecast coolant contamination and failed fuel rod behavior. Criteria based on calculations were set to determine the admissible number of the failed rods in core and the opportunity to continue the reactor operation or pre-term unloading of the fuel assembly with the failed rods. Nevertheless, to prevent the fuel rod failure (for unfailing operation) it is necessary to reveal disadvantages of the design, fabrication method and fuel operation conditions, and to eliminate defects. The most complete and significant information about spent fuel assemblies may be received following the post irradiation material examinations. In order to reveal failure origins and mechanism of changes in VVER fuel and failed rod cladding condition depending on the operation, the examinations of 12 VVER-1000 fuel assemblies and 3 VVER-440 fuel assemblies, operated under normal conditions up to the fuel burnup 13..47 MWd/kgU were carried out. To evaluate the rod cladding condition, reveal defects and determine their parameters, the ultrasonic control of cladding integrity, surface visual inspection, eddy current defectoscopy, measurement of geometrical parameters were applied. In separate cases we used the metallography, measured the hydrogen percentage and carried out the mechanical tests of o-ring samples. The pellet condition was evaluated in

  7. Study on laser welding of stainless steel/copper dissimilar materials

    Science.gov (United States)

    Besnea, D.; Dontu, O.; Avram, M.; Spânu, A.; Rizescu, C.; Pascu, T.

    2016-08-01

    In this paper stainless steel/copper laser welding was investigated by controlling the processing parameters like welding speed and laser power. Welding the dissimilar materials of stainless steel and copper presents a series of problems. Differences in the physical properties of the two metals, including the melting point, thermal conductivity and thermal dilatation are the main reasons for obtaining an inappropriate laser welding bead. Particularly, the laser welding process of copper is complex because of the very high reflectivity of cooper and in almost situations it requires a specific surface pre-treatment. The main objective of the study conducted in this work was to laser weld a structure used in pressure measuring and control equipments. In order to satisfy the conditions imposed by the sensor manufacturer, the difficulty of obtaining flawless joints was represented by the very small dimensions of the parts to be welded especially of the elastic spiral thickness made of steel.

  8. Effect of Welding Parameters on Microstructure and Mechanical Properties of Cast Fe-40Al Alloy

    Directory of Open Access Journals (Sweden)

    Osman Torun

    2016-09-01

    Full Text Available Friction welding of cast Fe-40Al alloy was carried out at 1000 rmp for various friction times, friction pressures, and forging pressures. The microstructures of the interface of welded samples were analyzed by optical and scanning electron microscopy (SEM. Micrographs demonstrated that excellent welding formed continuously along the interface, except for samples welded for 3 s. Chemical compositions of the interface of the friction welded samples and of the fractured surface of all the specimens were determined using energy dispersive spectroscopy (EDS. After the welding process, shear tests were applied to the welded samples to determine the shear strength of joints. Test results indicated that the maximum shear strength was 469.5 MPa.

  9. Optimization of parameters and study of joint microstructure of resistance spot welding of magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    Wang Yarong; Zhang Zhongdian; Li Dongqing

    2006-01-01

    Experimental investigations on the DC spot welding of Mg alloy AZ31B are presented. Experiments are carried out to study the influence of spot welding parameters (electrode force, welding heat input and welding time) on the tensile shear load and the diameter of nugget, based on an orthogonal test and analysis method. The optimum parameters are as follows:electrode force is 2 000 N, welding heat input is 80% and welding time is 6 cycles. The microstructure of spot weld is single fine equiaxed crystals in the nugget, of which the structure is β-Mg17Al12 precipitated on α-Mg boundaries induced by nonequilibrium freezing. And the surface condition of the workpiece has great influence on the joint quality.

  10. Keyhole depth instability in case of CW CO2 laser beam welding of mild steel

    Indian Academy of Sciences (India)

    N Kumar; S Dash; A K Tyagi; Baldev Raj

    2010-10-01

    The study of keyhole (KH) instability in deep penetration laser beam welding (LBW) is essential to understand welding process and appearance of weld seam defects. The main cause of keyhole collapse is the instability in KH dynamics during the LBW process. This is mainly due to the surface tension forces associated with the KH collapse and the stabilizing action of vapour pressure. A deep penetration high power CW CO2 laser was used to generate KH in mild steel (MS) in two different welding conditions i.e. ambient atmospheric welding (AAW) and under water welding (UWW). KH, formed in case of under water welding, was deeper and narrower than keyhole formed in ambient and atmospheric condition. The number and dimensions of irregular humps increased in case of ambient and under water condition due to larger and rapid keyhole collapse also studied. The thermocapillary convection is considered to explain KH instability, which in turn gives rise to irregular humps.

  11. Resistance welding of carbon fibre reinforced polyetheretherketone composites using metal mesh and PEI film

    Institute of Scientific and Technical Information of China (English)

    闫久春; 王晓林; 秦明; 赵新英; 杨士勤

    2004-01-01

    Weldability of polyetheretherketone(PEEK) with polyetherimide(PEI) is tested. And carbon fiber reinforced PEEK laminates are resistance welded using stainless steel mesh heating element. The effects of the welding time and welding pressure on the lap shear strength of joints are investigated. Results show that PEEK can heal with PEI well in welding condition and the lap shear strength of PEEK/CF(carbon fibre) joint increases linearly with welding time, but reaches a maximum value when welding pressure ranging from 0.3MPa to 0.5MPa with constant welding time. The fracture characteristics of surface are analyzed by SEM techniques, and four types of fracture modes of lap shear joints are suggested.

  12. Kalman filter of the force signal of identifying weld seam in remote teaching

    Institute of Scientific and Technical Information of China (English)

    Liu Lijun; Zhu Ronghua; Zhang Guangjun; Gao Hongming; Wu Lin

    2008-01-01

    For reasons of the vibration of robot, the rough surface of weld seam and electromagnetic disturbance of welding machine, the force signals of identifying weld seam become unstable. The position error of remote teaching point is too big to meet teaching requirements in remote welding. The force signals of identifying weld seam can be filtered by Kalman. The force signals of identifying weld seam of next teaching point is accurately predicted according to predicting algorithms, such as the equation of the state, the equation of the observation, the gain matrix of the filter and the covariance matrix of predicting state. The experimental results show that the precision of identifying weld seam is improved by Kalman filter.

  13. Friction stir welding tool

    Science.gov (United States)

    Tolle; Charles R. , Clark; Denis E. , Barnes; Timothy A.

    2008-04-15

    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  14. Magnetic Pulse Welding Technology

    Directory of Open Access Journals (Sweden)

    Ahmad K. Jassim

    2011-12-01

    Full Text Available In this paper, the benefits of using Magnetic Pulse machine which is belong to Non-conventional machine instead of conventional machine. Magnetic Pulse Technology is used for joining dissimilar metals, and for forming and cutting metals. It is a non contact technique. Magnetic field is used to generate impact magnetic pressure for welding and forming the work piece by converted the electrical energy to mechanical energy. It is enable us to design previously not possible by welding dissimilar materials and allowing to welds light and stronger materials together. It can be used to weld metallic with non metallic materials to created mechanical lock on ceramics, polymers, rubbers and composites. It is green process; there is no heat, no radiation, no gas, no smoke and sparks, therefore the emissions are negligible.

  15. Computational fluid dynamics (CFD) round robin benchmark for a pressurized water reactor (PWR) rod bundle

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Shin K., E-mail: paengki1@tamu.edu; Hassan, Yassin A.

    2016-05-15

    Highlights: • The capabilities of steady RANS models were directly assessed for full axial scale experiment. • The importance of mesh and conjugate heat transfer was reaffirmed. • The rod inner-surface temperature was directly compared. • The steady RANS calculations showed a limitation in the prediction of circumferential distribution of the rod surface temperature. - Abstract: This study examined the capabilities and limitations of steady Reynolds-Averaged Navier–Stokes (RANS) approach for pressurized water reactor (PWR) rod bundle problems, based on the round robin benchmark of computational fluid dynamics (CFD) codes against the NESTOR experiment for a 5 × 5 rod bundle with typical split-type mixing vane grids (MVGs). The round robin exercise against the high-fidelity, broad-range (covering multi-spans and entire lateral domain) NESTOR experimental data for both the flow field and the rod temperatures enabled us to obtain important insights into CFD prediction and validation for the split-type MVG PWR rod bundle problem. It was found that the steady RANS turbulence models with wall function could reasonably predict two key variables for a rod bundle problem – grid span pressure loss and the rod surface temperature – once mesh (type, resolution, and configuration) was suitable and conjugate heat transfer was properly considered. However, they over-predicted the magnitude of the circumferential variation of the rod surface temperature and could not capture its peak azimuthal locations for a central rod in the wake of the MVG. These discrepancies in the rod surface temperature were probably because the steady RANS approach could not capture unsteady, large-scale cross-flow fluctuations and qualitative cross-flow pattern change due to the laterally confined test section. Based on this benchmarking study, lessons and recommendations about experimental methods as well as CFD methods were also provided for the future research.

  16. Topological Optimization of Rod Mixers

    Science.gov (United States)

    Finn, Matthew D.; Thiffeault, Jean-Luc

    2006-11-01

    Stirring of fluid with moving rods is necessary in many practical applications to achieve homogeneity. These rods are topological obstacles that force stretching of fluid elements. The resulting stretching and folding is commonly observed as filaments and striations, and is a precursor to mixing. In a space-time diagram, the trajectories of the rods form a braid [1], and the properties of this braid impose a minimal complexity in the flow. We discuss how optimal mixing protocols can be obtained by a judicious choice of braid, and how these protocols can be implemented using simple gearing [2].[12pt] [1] P. L. Boyland, H. Aref, and M. A. Stremler, JFM 403, 277 (2000).[8pt] [2] J.-L. Thiffeault and M. D. Finn, http://arxiv.org/nlin/0603003

  17. Advanced gray rod control assembly

    Energy Technology Data Exchange (ETDEWEB)

    Drudy, Keith J; Carlson, William R; Conner, Michael E; Goldenfield, Mark; Hone, Michael J; Long, Jr., Carroll J; Parkinson, Jerod; Pomirleanu, Radu O

    2013-09-17

    An advanced gray rod control assembly (GRCA) for a nuclear reactor. The GRCA provides controlled insertion of gray rod assemblies into the reactor, thereby controlling the rate of power produced by the reactor and providing reactivity control at full power. Each gray rod assembly includes an elongated tubular member, a primary neutron-absorber disposed within the tubular member said neutron-absorber comprising an absorber material, preferably tungsten, having a 2200 m/s neutron absorption microscopic capture cross-section of from 10 to 30 barns. An internal support tube can be positioned between the primary absorber and the tubular member as a secondary absorber to enhance neutron absorption, absorber depletion, assembly weight, and assembly heat transfer characteristics.

  18. Thermal and molecular investigation of laser tissue welding

    Energy Technology Data Exchange (ETDEWEB)

    Small, W., IV

    1998-06-01

    Despite the growing number of successful animal and human trials, the exact mechanisms of laser tissue welding remain unknown. Furthermore, the effects of laser heating on tissue on the molecular scale are not fully understood. To address these issues, a multi-front attack oil both extrinsic (solder/patch mediated) and intrinsic (laser only) tissue welding was launched using two-color infrared thermometry, computer modeling, weld strength assessment, biochemical assays, and vibrational spectroscopy. The coupling of experimentally measured surface temperatures with the predictive numerical simulations provided insight into the sub-surface dynamics of the laser tissue welding process. Quantification of the acute strength of the welds following the welding procedure enabled comparison among trials during an experiment, with previous experiments, and with other studies in the literature. The acute weld integrity also provided an indication of tile probability of long-term success. Molecular effects induced In the tissue by laser irradiation were investigated by measuring tile concentrations of specific collagen covalent crosslinks and characterizing the Fourier-Transform infrared (FTIR) spectra before and after the laser exposure.

  19. The effect of welding heat input on the weldpool behavior in MIG welding

    Institute of Scientific and Technical Information of China (English)

    孙俊生; 武传松

    2002-01-01

    For metal-inert gas welding (MIG), the welding heat input includes the arc heat flux on the surface of workpiece and the volumetric distribution of droplets' heat content within the weldpool. Based on the general principle of arc physics and the physical nature of the action of droplets and weldpool, a distribution mode of current density on the deformed weldpool surface and the heat content of filler metal droplets inside the weldpool is established in this paper. 7Numerical analysis is used to study the distribution of current density in MIG welding, the distribution mode of the heat content of filler metal droplets, weldpool geometry, the fluid flow and temperature profiles. Experiments are performed to prove the reliability of the calculated mode.

  20. Adhesion of Salmonella Enteritidis and Listeria monocytogenes on stainless steel welds.

    Science.gov (United States)

    Casarin, Letícia Sopeña; Brandelli, Adriano; de Oliveira Casarin, Fabrício; Soave, Paulo Azevedo; Wanke, Cesar Henrique; Tondo, Eduardo Cesar

    2014-11-17

    Pathogenic microorganisms are able to adhere on equipment surfaces, being possible to contaminate food during processing. Salmonella spp. and Listeria monocytogenes are important pathogens that can be transmitted by food, causing severe foodborne diseases. Most surfaces of food processing industry are made of stainless steel joined by welds. However currently, there are few studies evaluating the influence of welds in the microorganism's adhesion. Therefore the purpose of the present study was to investigate the adhesion of Salmonella Enteritidis and L. monocytogenes on surface of metal inert gas (MIG), and tungsten inert gas (TIG) welding, as well as to evaluate the cell and surface hydrophobicities. Results demonstrated that both bacteria adhered to the surface of welds and stainless steel at same levels. Despite this, bacteria and surfaces demonstrated different levels of hydrophobicity/hydrophilicity, results indicated that there was no correlation between adhesion to welds and stainless steel and the hydrophobicity.

  1. Process Model for Friction Stir Welding

    Science.gov (United States)

    Adams, Glynn

    1996-01-01

    Friction stir welding (FSW) is a relatively new process being applied for joining of metal alloys. The process was initially developed by The Welding Institute (TWI) in Cambridge, UK. The FSW process is being investigated at NASA/MSEC as a repair/initial weld procedure for fabrication of the super-light-weight aluminum-lithium shuttle external tank. The FSW investigations at MSFC were conducted on a horizontal mill to produce butt welds of flat plate material. The weldment plates are butted together and fixed to a backing plate on the mill bed. A pin tool is placed into the tool holder of the mill spindle and rotated at approximately 400 rpm. The pin tool is then plunged into the plates such that the center of the probe lies at, one end of the line of contact, between the plates and the shoulder of the pin tool penetrates the top surface of the weldment. The weld is produced by traversing the tool along the line of contact between the plates. A lead angle allows the leading edge of the shoulder to remain above the top surface of the plate. The work presented here is the first attempt at modeling a complex phenomenon. The mechanical aspects of conducting the weld process are easily defined and the process itself is controlled by relatively few input parameters. However, in the region of the weld, plasticizing and forging of the parent material occurs. These are difficult processes to model. The model presented here addresses only variations in the radial dimension outward from the pin tool axis. Examinations of the grain structure of the weld reveal that a considerable amount of material deformation also occurs in the direction parallel to the pin tool axis of rotation, through the material thickness. In addition, measurements of the axial load on the pin tool demonstrate that the forging affect of the pin tool shoulder is an important process phenomenon. Therefore, the model needs to be expanded to account for the deformations through the material thickness and the

  2. Metallography of Battery Resistance Spot Welds

    Science.gov (United States)

    Martinez, J. E.; Johannes, L. B.; Gonzalez, D.; Yayathi, S.; Figuered, J. M.; Darcy, E. C.; Bilc, Z. M.

    2015-01-01

    Li-ion cells provide an energy dense solution for systems that require rechargeable electrical power. However, these cells can undergo thermal runaway, the point at which the cell becomes thermally unstable and results in hot gas, flame, electrolyte leakage, and in some cases explosion. The heat and fire associated with this type of event is generally violent and can subsequently cause damage to the surrounding system or present a dangerous risk to the personnel nearby. The space flight environment is especially sensitive to risks particularly when it involves potential for fire within the habitable volume of the International Space Station (ISS). In larger battery packs such as Robonaut 2 (R2), numerous Li-ion cells are placed in parallel-series configurations to obtain the required stack voltage and desired run-time or to meet specific power requirements. This raises a second and less obvious concern for batteries that undergo certification for space flight use: the joining quality at the resistance spot weld of battery cells to component wires/leads and battery tabs, bus bars or other electronic components and assemblies. Resistance spot welds undergo materials evaluation, visual inspection, conductivity (resistivity) testing, destructive peel testing, and metallurgical examination in accordance with applicable NASA Process Specifications. Welded components are cross-sectioned to ensure they are free of cracks or voids open to any exterior surface. Pore and voids contained within the weld zone but not open to an exterior surface, and are not determined to have sharp notch like characteristics, shall be acceptable. Depending on requirements, some battery cells are constructed of aluminum canisters while others are constructed of steel. Process specific weld schedules must be developed and certified for each possible joining combination. The aluminum canisters' positive terminals were particularly difficult to weld due to a bi-metal strip that comes ultrasonically

  3. Cracking susceptibility of aluminum alloys during laser welding

    Directory of Open Access Journals (Sweden)

    Lara Abbaschian

    2003-06-01

    Full Text Available The influence of laser parameters in welding aluminum alloys was studied in order to reduce hot cracking. The extension of cracks at the welding surface was used as a cracking susceptibility (CS index. It has been shown that the CS changes with changing welding velocity for binary Al-Cu alloys. In general, the CS index increased until a maximum velocity and then dropped to zero, generating a typical lambda-curve. This curve is due to two different mechanisms: 1 the refinement of porosities with increasing velocity and 2 the changes in the liquid fraction due to decreasing microsegregation with increasing velocities.

  4. Closed-Loop Control System for Friction Stir Welding Retractable Pin Tool

    Science.gov (United States)

    Ding, R. Jeffrey; Romine, Peter L.; Munafo, Paul M. (Technical Monitor)

    2001-01-01

    NASA invention disclosure, NASA Case No. MFS-31413, entitled "System for Controlling the Stirring Pin of a Friction Stir Welding Apparatus", (Patent Pending) authored by Jeff Ding, Dr Peter Romine and Pete Oelgoetz, addresses the precision control of the friction stir welding process. The closed-loop control system automatically adjusts the spinning welding pin, real-time, to maintain a precise penetration ligament (i.e., distance between pin-tip and weld panel backside surface). A specific pin length can be maintained while welding constant thickness or tapered material thickness weld panels. The closed-loop control system provides operator data and information relative to the exact position of the welding pin inside the weld joint. This paper presents the closed-loop RPT control system that operates using the auto-feedback of force signals sensed by the tip and shoulder of the welding pin. Significance: The FSW process can be successfully used in a production environment only if there is a method or technique that informs the FSW operator the precise location of the welding pin inside the weld joint. This is essential for applications in aerospace, automotive, pressure vessel, commercial aircraft and other industries.

  5. Fatigue Properties of Welded Butt Joint and Base Metal of MB8 Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ying-xia YU

    2016-09-01

    Full Text Available The fatigue properties of welded butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM200K2-070-1A fatigue testing machine for both welded butt joint and base metal specimens with the same size and shape. The fatigue fractures were observed and analyzed by a scanning electron microscope of 6360 LA type. The experimental results show that the fatigue performance of the welded butt joint of MB8 magnesium alloy is sharply decreased. The conditional fatigue limit (1×107 of base metal and welded butt joint is about 69.41 and 32.76 MPa, respectively. The conditional fatigue limit (1×107 of the welded butt joint is 47.2 % of that of base metal. The main reasons are that the welding can lead to stress concentration in the weld toe area, tensile welding residual stress in the welded joint, as well as grain coarsening in the welding seam. The cleavage steps or quasi-cleavage patterns present on the fatigue fracture surface, indicating the fracture type of the welded butt joint belongs to a brittle fracture.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.9132

  6. Hydrogen Regional Infrastructure Program In Pennsylvania Potential Applications of Friction Stir Welding to the Hydrogen Economy

    Energy Technology Data Exchange (ETDEWEB)

    Brendlinger, Jennifer [Concurrent Technologies Corporation, Johnstown, PA (United States)

    2009-07-17

    Friction Stir Welding (FSW) is a solid-state welding technique developed by The Welding Institute (TWI) of Cambridge, UK in the early 1990’s. The process uses a non-consumable rotating tool to develop frictional heat and plastically deform workpieces to be joined, resulting in a solid-state weld on the trailing side of the advancing tool. Since the materials to be joined are not melted, FSW results in a finer grain structure and therefore enhanced properties, relative to fusion welds. And unlike fusion welding, a relatively small number of key process parameters exist for FSW: tool rotational speed, linear weld velocity and force perpendicular to the joining surface. FSW is more energy efficient than fusion welding and can be accomplished in one or two passes, versus many more passes required of fusion welding thicker workpieces. Reduced post-weld workpiece distortion is another factor that helps to reduce the cost of FSW relative to fusion welding. Two primary areas have been identified for potential impact on the hydrogen economy: FSW of metallic pipes for hydrogen transmission and FSW of aluminum pressure vessels for hydrogen storage. Both areas have been under active development and are explored in this paper.

  7. Growth control of ZnO nano-rod with various seeds and photovoltaic application

    Science.gov (United States)

    Seo, Hyunwoong; Wang, Yuting; Uchida, Giichiro; Kamataki, Kunihiro; Itagaki, Naho; Koga, Kazunori; Shiratani, Masaharu

    2013-06-01

    ZnO has attracted much interesting as one of unique materials. Especially, it is suitable for the easy fabrication of nano-structures such as rod, wire and tube as well as particles. ZnO nano-rod is one of good sensitized electrodes because it has good electron transfer and is easily fabricated. In the chemical bath deposition process, seed layer plays an important role in the growth of nano-rod. This work investigated and analyzed the effect of seed layer on the growth of ZnO nano-rod. Fabricated nano-rods were applied to dye-sensitized solar cell. For better performance, ZnO was surface-modified by TiO2. Surface-modified ZnO had improved electron transfer and wider surface area. Consequently, the current and fill factor were much improved and overall performance was also enhanced with them.

  8. Investigation of welding crack in micro laser welded NiTiNb shape memory alloy and Ti6Al4V alloy dissimilar metals joints

    Science.gov (United States)

    Yuhua, Chen; Yuqing, Mao; Weiwei, Lu; Peng, He

    2017-06-01

    Dissimilar metals of NiTiNb shape memory alloy and Ti6Al4V alloy with a same thickness of 0.2 mm were joined by micro laser welding. The effect of laser power on crack sensitivity of the weld was investigated. The results show that full penetrated welds are obtained when the laser power of 7.2 W is used, many cracks are observed in the weld. With increasing the laser power to 12 W, the number of all cracks and cracking width first increase and then decrease. By XRD analysis, three different kinds of Ti2Ni, NbNi3 and AlNbTi2 intermetallic compounds are found in the weld. According to the formation enthalpy and binary phase diagram, brittle Ti2Ni phase with more contents is existed in the weld due to final solidification, and which is the main reason of crack formation along with large stress concentration. Moreover, the welding cracks like the weld center longitudinal solidification cracks, weld metal toe transversal liquid cracks, heat-affected-zone hot cracks and crater cracks are classified in the laser welded joints. A brittle cleavage fracture with cleavage planes and river patterns in the joints is presented from the fracture surface.

  9. Hybrid Laser-Arc Welding of 10-mm-Thick Cast Martensitic Stainless Steel CA6NM: As-Welded Microstructure and Mechanical Properties

    Science.gov (United States)

    Mirakhorli, Fatemeh; Cao, Xinjin; Pham, Xuan-Tan; Wanjara, Priti; Fihey, Jean-Luc

    2016-07-01

    Cast CA6NM martensitic stainless steel plates, 10 mm in thickness, were welded using hybrid laser-arc welding. The effect of different welding speeds on the as-welded joint integrity was characterized in terms of the weld bead geometry, defects, microstructure, hardness, ultimate tensile strength, and impact energy. Significant defects such as porosity, root humping, underfill, and excessive penetration were observed at a low welding speed (0.5 m/min). However, the underfill depth and excessive penetration in the joints manufactured at welding speeds above 0.75 m/min met the specifications of ISO 12932. Characterization of the as-welded microstructure revealed untempered martensite and residual delta ferrite dispersed at prior-austenite grain boundaries in the fusion zone. In addition, four different heat-affected zones in the weldments were differentiated through hardness mapping and inference from the Fe-Cr-Ni ternary phase diagram. The tensile fracture occurred in the base metal for all the samples and fractographic analysis showed that the crack path is within the martensite matrix, along primary delta ferrite-martensite interfaces and within the primary delta ferrite. Additionally, Charpy impact testing demonstrated slightly higher fracture energy values and deeper dimples on the fracture surface of the welds manufactured at higher welding speeds due to grain refinement and/or lower porosity.

  10. Effect of Welding Parameters and Aging Process on the Mechanical Properties of Friction Stir-Welded 6063-T4 Al Alloy

    Science.gov (United States)

    Toktaş, Alaaddin; Toktaş, Gülcan

    2012-06-01

    6063-T4 Al alloy was friction stir welded at various tool rotations (800, 1120, and 1600 rpm) and welding speeds (200 and 315 mm/min) using a specially manufactured tool with a height-adjustable and right-hand-threaded pin. The postweld aging process (at 185 °C for 7 h) was applied to a group of the welded plates. In this study, the effects of the welding parameters and the postweld aging treatment on the microstructural and mechanical properties of 6063-T4 Al alloy were studied. The maximum weld temperatures during the welding process were recorded, and the fracture surfaces of tensile specimens were examined using a scanning electron microscope. The homogeneous hardness profiles were obtained for all the weldings with no trace of softening regions. It was observed that the ultimate tensile strengths (UTS) increased slightly (on average by approx. 8%) and the percent elongations decreased (on average by approx. 33%) by the postweld aging treatment. The maximum bending forces ( F max) of all the welds were less than that of the base metal. It was observed that the F max values increased after the postweld aging process at the welding speed of 315 mm/min and decreased at the welding speed of 200 mm/min.

  11. Ultrasonic Phased Array Technology Positioning Analysis of Butt Weld Surface Defect with Different Thickness%超声相控阵技术对不同厚度对接焊缝表层缺陷的定位

    Institute of Scientific and Technical Information of China (English)

    岳庚新; 王妍; 赵远

    2016-01-01

    简要介绍了常规超声波检测和超声相控阵检测的特点。以超声相控阵技术为研究对象,对不同厚度对接焊缝表层缺陷的定位进行了试验研究。验证结果表明,超声相控阵检测技术能够实现对不同厚度对接焊缝表层缺陷的精确定位,提高了工作效率。超声相控阵检测技术可实现A扫、 S扫等不同扫查方式的对比,使得对缺陷的判定更直观、更具有说服力,并且能够实现整个扫查过程全数据的存储,便于后期的处理和追溯。%In this article, it briefly introduced the characteristics of conventional ultrasonic testing and ultrasonic phased array technology. With ultrasonic phased array technology as the research object, the positioning of butt weld surface defect with different thickness was studied. The results showed that the ultrasonic phased array technology can realize accurate positioning for the butt weld surface defects with different thickness and improve working efficiency. It also can realize the comparison of different scanning modes, such as A mode, S mode and so on, make the determination of the scan results more intuitive and more persuasive, and can realize all data storage of whole scanning process, convenient for later processing and traceability.

  12. New technologies for Management of PWSCC in Dissimilar Metal Weld in NPPs

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Joung Soo; Kim, Hong Pyo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2010-10-15

    One of big issues to increase structural integrity and operating efficiency of nuclear power plants(NPPs) is now primary water stress corrosion cracking(PWSCC) occurring in dissimilar metal weld(DMW) regions, such as, inlet and outlet nozzles, and J-welds of control rod drive mechanism (CRDM) penetration and bottom-mounted instrumentation(BMI) nozzles in a reactor pressure vessel, and other nozzles in a primary system. In order to manage the PWSCC occurring in DMW, many technologies, for example, an induction heating stress improvement(IHSI) process, a mechanical stress improvement process(MSIP), overlay and inlay welding processes using conventional welding methods, water jet or laser peening processes, etc., have been developed in nuclear-advanced counties. Many of them have been being applied to some operating NPPs in the world. The most reliable, relatively new, and effective technologies are, however, thought to be a laser peening and an inlay welding process using a under-water laser welding(UWLW) method. In this talk, the laser peening process and inlay welding process using UWLW method will be introduced and their advantages will be discussed

  13. Certification of a weld produced by friction stir welding

    Science.gov (United States)

    Obaditch, Chris; Grant, Glenn J

    2013-10-01

    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  14. Effects of heat treatment and welding process on superelastic behaviour and microstructure of micro electron beam welded NiTi

    Directory of Open Access Journals (Sweden)

    Balz Isabel

    2016-09-01

    Full Text Available Medical devices with small dimensions made of superelastic NiTi become more popular, but joining these parts remains challenging. Since laser welding was found to be an option, electron beam welding seems to be an interesting alternative as it provides additional advantages due to the precise beam positioning and the high vacuum. Superelasticity is influenced by microstructure and surface layer composition that are mainly affected by welding process and by heat treatment and therefore will be investigated in the present paper.

  15. Prolegomena to the Study of Friction Stir Welding

    Science.gov (United States)

    Nunes, Arthur C., Jr.

    2010-01-01

    The literature contains many approaches toward modeling of the friction stir welding (FSW) process with varying treatments of the weld metal properties. It is worthwhile to consider certain fundamental features of the process before attempting to interpret FSW phenomena: Because of the unique character of metal deformation (as opposed to, say, viscous deformation) a velocity "discontinuity" or shear surface occurs in FSW and determines much of the character of the welding mechanism. A shear surface may not always produce a sound bond. Balancing mechanical power input against conduction and convection heat losses yields a relation, a "temperature index", between spindle speed and travel speed to maintain constant weld temperature. But many process features are only weakly dependent upon temperature. Thus, unlike modeling of metal forming processes, it may be that modeling the FSW process independently of the material conditions has some merit.

  16. Experimental Study on Surrogate Nuclear Fuel Rods under Reversed Cyclic Bending

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hong [ORNL; Wang, Jy-An John [ORNL

    2017-01-01

    The mechanical behavior of spent nuclear fuel (SNF) rods under reversed cyclic bending or bending fatigue must be understood to evaluate their vibration integrity in a transportation environment. This is especially important for high-burnup fuels (>45 GWd/MTU), which have the potential for increased structural damage. It has been demonstrated that the bending fatigue of SNF rods can be effectively studied using surrogate rods. In this investigation, surrogate rods made of stainless steel (SS) 304 cladding and aluminum oxide pellets were tested under load or moment control at a variety of amplitude levels at 5 Hz using the Cyclic Integrated Reversible-Bending Fatigue Tester developed at Oak Ridge National Laboratory. The behavior of the rods was further characterized using flexural rigidity and hysteresis data, and fractography was performed on the failed rods. The proposed surrogate rods captured many of the characteristics of deformation and failure mode observed in SNF, including the linear-to-nonlinear deformation transition and large residual curvature in static tests, PPI and PCMI failure mechanisms, and large variation in the initial structural condition. Rod degradation was measured and characterized by measuring the flexural rigidity; the degradation of the rigidity depended on both the moment amplitude applied and the initial structural condition of the rods. It was also shown that a cracking initiation site can be located on the internal surface or the external surface of cladding. Finally, fatigue damage to the bending rods can be described in terms of flexural rigidity, and the fatigue life of rods can be predicted once damage model parameters are properly evaluated. The developed experimental approach, test protocol, and analysis method can be used to study the vibration integrity of SNF rods in the future.

  17. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

    Science.gov (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert

    2003-01-01

    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  18. Welding defects at friction stir welding

    Directory of Open Access Journals (Sweden)

    P. Podržaj

    2015-04-01

    Full Text Available The paper presents an overview of different types of defects at friction stir welding. In order to explain the reasons for their occurrence a short theoretical background of the process is given first. The main emphasis is on the parameters that influence the process. An energy supply based division of defects into three disjoint groups was used. The occurring defects are demonstrated on various materials.

  19. A Comparative Study of Simplified SIF Calculations of Surface Cracks at Weld Toe%焊趾表面裂纹应力强度因子简化计算的比较研究

    Institute of Scientific and Technical Information of China (English)

    韩芸; 黄小平; 张毅; 崔维成

    2005-01-01

    对接、T型接头与十字接头是船舶与海洋结构的典型结构形式,其大部分疲劳失效是由于焊趾引起的.各种表面裂纹的应力强度因子计算是船舶与海洋结构基于断裂力学安全评定和疲劳寿命预测的基础.Bowness等人提出了T型接头焊趾表面裂纹应力强度因子计算式,作者对其复杂的计算式进行了简化.BS7910针对对接、T型接头与十字接头提出了两套焊趾应力强度因子表达式,一是针对二维表面裂纹提出的,一是针对三维表面裂纹提出的.本文对作者给出的简化表达式以及BS7910的两套表达式进行了比较.结果表明作者给出的简化表达式不仅可以用来计算T型接头的焊趾表面裂纹应力强度因子,而且可以用来计算对接与十字接头焊趾表面裂纹的应力强度因子.同时发现在a/T<0.05处三者的差别比较大,因此用有限元法进行了验证,结果证明作者给出的简化表达式比其他表达式更加合理.%Butt,T-butt and cruciform weldments are typical joints in ship and ocean structures. Most of the fatigue failure can be traced to the weld toe. Fatigue and fracture assessments are based on the calculation methods of stress intensity factors (SIF) of various surface cracked joints. Bowness and his co-workers have provided the weld magnification factor formulas for semi-elliptical cracks in T-butt weldment.Their complex formulas were simplified by the authors. BS7910 provided two sets of weld toe magnification factors equations for butt, T-butt and cruciform joints. One is for 2D surface crack and the other is for 3D surface crack. In this paper,a comparative study of the authors' simplified equations with the two sets of equations was carried out.The results show that the simplified equations can be used to calculate the weld magnification factor not only for the T-butt joint but also for the butt, cruciform joints. Significant difference appears at a/T<0.05,validation was

  20. An investigation of the dynamic separation of spot welds under plane tensile pulses

    Science.gov (United States)

    Ma, Bohan; Fan, Chunlei; Chen, Danian; Wang, Huanran; Zhou, Fenghua

    2014-08-01

    We performed ultra-high-speed tests for purely opening spot welds using plane tensile pulses. A gun system generated a parallel impact of a projectile plate onto a welded plate. Induced by the interactions of the release waves, the welded plate opened purely under the plane tensile pulses. We used the laser velocity interferometer system for any reflector to measure the velocity histories of the free surfaces of the free part and the spot weld of the welded plate. We then used a scanning electron microscope to investigate the recovered welded plates. We found that the interfacial failure mode was mainly a brittle fracture and the cracks propagated through the spot nugget, while the partial interfacial failure mode was a mixed fracture comprised ductile fracture and brittle fracture. We used the measured velocity histories to evaluate the tension stresses in the free part and the spot weld of the welded plate by applying the characteristic theory. We also discussed the different constitutive behaviors of the metals under plane shock loading and under uniaxial split Hopkinson pressure bar tests. We then compared the numerically simulated velocity histories of the free surfaces of the free part and the spot weld of the welded plate with the measured results. The numerical simulations made use of the fracture stress criteria, and then the computed fracture modes of the tests were compared with the recovered results.