WorldWideScience

Sample records for surfacing rolling mill

  1. Modeling and Extended State Observer Based Dynamic Surface Control for Cold Rolling Mill System

    Directory of Open Access Journals (Sweden)

    Xu Li

    2016-01-01

    Full Text Available The modeling and control problems are investigated for cold rolling mill system. Firstly, we establish a monitor automatic gauge control (MAGC model for a practical cold rolling mill system. The new model is with mismatched uncertainties. Then, an extended state observer (ESO is developed to estimate uncertainties. In the general high-order systems, the ESO is also used to estimate states. By dynamic surface control method, we design the controller to guarantee stabilization of the cold rolling mill system. Furthermore, we extend proposed method to general high-order systems, in which we analyze the difference from cold rolling mill system. Finally, simulation results for MAGC system are presented to demonstrate the effectiveness of the proposed control strategy.

  2. NUMERICAL EVALUATION OF TEMPERATURE DISTRIBUTION IN THE ROLLING MILL ROLLS

    Directory of Open Access Journals (Sweden)

    José Claudino de Lira Júnior

    2013-06-01

    Full Text Available In hot rolling processes occur changes in the profile of the rolling mill rolls (expansion and contraction and constant wear due to mechanical stress and continuous thermal cycles of heating/cooling caused by contact rolled material- working roll and the cooling system by water jets in their surface, decreasing their lifetime. This paper presents a computational model to simulate the thermal performance of rolling mill rolls. The model was developed using the finite volume method for a transient two-dimensional system and allows calculating the temperature distribution of the rolling mill rolls under various conditions of service. Here it is investigated the influence of flow rate and temperature of the cooling water on the temperature distribution. The results show that the water temperature has greater influence than the water flow to control the surface temperature of the cylinders.

  3. Shear Roll Mill Reactivation

    Science.gov (United States)

    2012-09-13

    accommodate a trial run of inert single base pellet feed for use in a twin screw extruder. 15. SUBJECT TERMS INIT248, Advanced Propellant Technology...Bldg. 4909-5 – Shear Roll Mill Pilot Plant at the Radford Army Ammunition Plant (RFAAP) in order to produce pellet feed for a twin screw extruder used...propellant to simulate feed for a twin screw extruder. Preventive maintenance procedures were in progress in final preparation for running with

  4. Finger milling-cutter CNC generating hypoid pinion tooth surfaces based on modified-roll method and machining simulation

    Science.gov (United States)

    Li, Genggeng; Deng, Xiaozhong; Wei, Bingyang; Lei, Baozhen

    2011-05-01

    The two coordinate systems of cradle-type hypoid generator and free-form CNC machine tool by application disc milling-cutter to generate hypoid pinion tooth surfaces based on the modified-roll method were set up, respectively, and transformation principle and method for machine-tool settings between the two coordinate systems was studied. It was presented that finger milling-cutter was mounted on imagined disc milling-cutter and its motion was controlled directly by CNC shafts to replace disc milling-cutter blades effective cutting motion. Finger milling-cutter generation accomplished by ordered circular interpolation was determined, and interpolation center, starting and ending were worked out. Finally, a hypoid pinion was virtually machined by using CNC machining simulation software VERICUT.

  5. Analysis of Roll Gap Pressure in Sendzimir Mill by FEM

    Institute of Scientific and Technical Information of China (English)

    YU Hai-liang; LIU Xiang-hua; WANG Chao; Park Hae-doo

    2008-01-01

    The acting force on the roll system of Sendzimir mill was analyzed using 3D FEM. The roll gap pressure distribution and the acting force between rolls S and O, rolls O and I, rolls O and J, rolls I and A, rolls I and B, as well as rolls J and B were analyzed. The results showed that the roll gap pressure mainly affected the roll surface layer, 50 mm for backup roll; the roll gap pressure distribution is of double peaks among the work roll, the 1st intermediate roll (IMR), and the 2nd IMR; the maximum value of the roll gap pressure between the backup roll and the second IMR appears on the edge of the barrel of rolls; the component force presents the in-para-curve distribution. These are important for reducing the wear of rolls and the break of the backup roll and guiding for production.

  6. Rolling Mill Work Roll Stress Analysis and Strain Measurement

    Energy Technology Data Exchange (ETDEWEB)

    R. K. Jones

    1999-03-01

    This study of a rolling mill work roll failure consisted of (a) a review of related published materials, (b) measuring strain on the spindles with strain gages, (c) performing finite element analyses (FEA) modeling of the work roll thrust groove section (using the measured spindle loading), (d) fabricating and testing an physical model of the work roll, using the good end of a broken work roll, (e) recording motor voltage and current, and (f) processing, analyzing, and comparing the results. A methodical approach was taken to determine the causes of the failures. The actual loading to which the work rolls were subjected was determined, then these loads were used in a FEA of the thrust groove sections of three work roll designs: failed, current, and proposed. To verify the FEA results, a physical model was fabricated, built, and subjected to instrumented tests. The study offered the following recommendations: remove the undercut groove in the thrust groove section on future procurements; investigate possible methods of removing the transverse keyway; forego the larger drive train upgrades proposed by the mill manufacturer; continue frequent thrust groove inspections; require chemical and mechanical property certifications on all future procurements; and immediately scrap any work rolls that exhibit surface cracking.

  7. ROLLING MILL SYSTEM DYNAMIC DESIGN

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    It is studied how the aluminum foil chatter mark is produced and controlledThe stableness of hydraulic AGC system,fluid vibration of capsule system,and electromechanical coupling of AC/AC VVVF system and dec oupling are also studiedIt is shown that rolling mill design should go to syst em dynamic design from traditional designThe framed drawing of system dynamic design program is presented

  8. Catalytic surface modification of roll-milled poly({epsilon}-caprolactone) biaxially stretched to ultra-thin dimension

    Energy Technology Data Exchange (ETDEWEB)

    Foo, H.L. [Graduate Programme in Bioengineering, National University of Singapore (Singapore); Bionic Materials Technology Group, Biomaterials Center, National Institute for Materials Science (Japan); Taniguchi, A. [Bionic Materials Technology Group, Biomaterials Center, National Institute for Materials Science (Japan); Yu, H. [Graduate Programme in Bioengineering, National University of Singapore (Singapore); Department of Physiology, National University of Singapore (Singapore); Okano, T. [Bionic Materials Technology Group, Biomaterials Center, National Institute for Materials Science (Japan); Institute of Biomedical Engineering, Tokyo Women' s Medical University (Japan); Teoh, S.H. [Graduate Programme in Bioengineering, National University of Singapore (Singapore) and Department of Mechanical Engineering, National University of Singapore (Singapore)]. E-mail: mpetsh@nus.edu.sg

    2007-03-15

    A novel roll-milling polymer processing technique along with biaxial stretching was used to fabricate 10 {mu}m thick poly({epsilon}-caprolactone) films. A less invasive collagen surface modification was used, involving a reaction between corona-preactivated membranes and ferrous-containing acrylic acid solution at the low temperature of 42 {sup o}C. Successful modified films were characterized by Toluidine Blue O assay and X-ray photoelectron spectroscopy. Human umbilical vein endothelial cells also showed both higher proliferation rate and differentiated cobblestone morphology on these collagen-immobilized substrates.

  9. Modeling for driving systems of four-high rolling mill

    Institute of Scientific and Technical Information of China (English)

    贺建军; 喻寿益; 钟掘

    2002-01-01

    A modeling method for driving systems of four-high rolling mill was put forward in order to analyze the origin of rolling mill's chatter that brings about light and shade streaks on the surface of steel strip from aspect of electromechanical coupling. The process and steps of modeling method was introduced by means of an example. The correctness of the model and the feasibility of the modeling method were verified in simulation experiment.

  10. Research on work roll thermal crown in cold rolling mill

    Science.gov (United States)

    Song, Lei; Shen, Mingang; Chen, Xuebo; Wang, Junsheng

    2013-05-01

    The factors which have influence on the work roll thermal crown in cold strip rolling are discussed. The heat transferring in three directions (radial axis and circumference) were considered for calculating the work roll thermal deformation. Therefore, it is a three dimensions unstable system for the work roll temperature calculation. The plastic deformation work and friction heat are calculated by the divided element and digital integration method. The simplified calculation model is built for the heat transferring along work roll. There are four zones for work roll heat transferring: roll gap zone air cooling zone emulsion zone rolls contact zone. The heat transferring between the zones is decided by the temperature difference. The inter temperature field and thermal deformation of work roll can be calculated by two-dimension finite difference method. The work roll temperature and thermal crown of actual application cold rolling mill are analyzed by the model. By the comparison between calculated values and measured values, the work roll thermal calculation model can meet the accuracy requirement of on-line control.

  11. Roll Gap Crown Adjustment Characteristics of 1700 mm Cold Rolling Mills

    Institute of Scientific and Technical Information of China (English)

    GUO Jian-bin

    2014-01-01

    The 4-hi cold mill is one of the key wide strip tandem cold rolling mills and has many advantages and characteristics. The mill type is the most important, fundamental and long-term effective factor for the strip shape control. Many advanced mill types such as CVC-4, HCW and PC-4, etc are created based on the conventional four-roll mill. The factors of mill type which affect the deformation of roll system, such as strip width, rolling force, bending force, work roll diameter, backup diameter and so on, are studied how to affect roll gap crown. It provides a good foundation for improving the shape performance of mill.

  12. Investigation for parametric vibration of rolling mill

    Institute of Scientific and Technical Information of China (English)

    唐华平; 丁睿; 吴运新; 钟掘

    2002-01-01

    The vibration unsteady condition of rolling mill caused by flexural vibration of strip has been investigated. The parametric flexural vibration equation of rolled strip has been established. The parametric flexural vibration stability of rolled strip has been studied and the regions of stability and unstability have been determined based on Floquet theory and perturbation method. The flexural-vibration of strip is unstable when the frequency of variable tension is two times as the natural frequency of flexural-vibration strip. The characteristic of current in a temp driving motor's main loop has been studied and tested, it has been proved that there are 6 harmonic component and 12 harmonic component in main loop of driving motor electricity. The vertical vibration of working roller has been tested, the test result approves that the running unsteady is caused by parametric vibration. It attaches importance to the parametric vibration of rolling mill.

  13. Complete Mill Simulation of the Rolling Process of 1660 mm Hot Strip Continuous Mills

    Institute of Scientific and Technical Information of China (English)

    Yingrui WANG; Zhenshan CUI; Yingjie WANG; Hongmin LIU

    2004-01-01

    The three-dimensional plastic deformations of strip are analyzed using the stream surface strip element method, the elastic deformations of rolls are analyzed using the influence coefficient method, the analyzing and computing model of shape and crown of 4-high mill was established by combining them, and the rolling process of 1660 mm hot strip continuous mills was simulated. The simulated results tally well with the experimental results. The model and the method for simulation of shape analysis and control of hot strip mills were provided.

  14. Laser forming micro geometric structures on the surface of roller rolling mill

    Science.gov (United States)

    Vasilyev, O. S.; Ruzankina, J. S.

    2016-08-01

    This paper presents a method of metal surface microstructuring by means of radiation of an impulse fiber laser with a scanning system, used for the displacement of the light beam. The topographic relief being presented was modeled in the graphics editor and then was manufactured on the experimental material. We also created a "parameter matrix", which allows to determine the optimal modes of operation of the laser system for treatment of a specific material. The paper describes three stages of the microstructuring process: profiling, cleaning, and polishing, and the corresponding geometrical parameters of the structures manufactured. A method for decreasing the level of relief roughness (for Ra and Rz) was developed.

  15. Theoretical And Experimental Analysis Of Aluminium Bars Rolling Process In Three-High Skew Rolling Mill

    Directory of Open Access Journals (Sweden)

    Stefanik A.

    2015-06-01

    Full Text Available Technology of round bars rolling on a three-high skew rolling mills allows rolling of standard materials such as steel and aluminum, as well as new materials, especially hard deformable materials. The paper presents the results of theoretical and experimental rolling process of aluminum bars with a diameter of 20 mm. As the stock round bars with a diameter of 25 mm made of aluminum grade 1050A and aluminum alloy grade 2017A were used. The rolling process of aluminum bars has been carried out in a single pass. The numerical analysis was carried out by using computer program Forge2011®. On the basis of theoretical research it has been determined the state of deformation, stress and temperature distribution during rolling of aluminum bars. In addition, the results of theoretical research allowed to determine the schema of the metal plastic flow in the roll gap. Verification of the theoretical research was carried out during the rolling of aluminum bars on the RSP 40/14 laboratory three-high skew rolling mill. From the finished bars were taken the samples to set the shape and compared with the results of theoretical research. Finished aluminum round bars were characterized by low ovality and good surface quality.

  16. Research on Frequency Response Characteristics of Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    CaiZhengguo; ZhangKenan

    2005-01-01

    The measurement method of frequency response characteristics for rolling mill is established by imposing different signal excitation on PID input of rolling mill under the different rolling conditions. The analysis results declare that sweep sine signal was relative efficient to evaluation for the frequency response character of hydraulic system. The practical application shows that the corresponding relationship between the parameters and the frequency response range of the rolling mill is helpful for parameters verification of process control and condition monitoring of hydraulic system.

  17. Effect of the microstructure on tribological phenomena occurring on the surface of a mill roll made of SA5T cast iron (GJSL-HV600 - GJSL-330NiMoCr12-8-3

    Directory of Open Access Journals (Sweden)

    J. Krawczyk

    2008-07-01

    Full Text Available This paper deals with the role of the microstructure in the tribological wear processes occurring in a cast iron mill roll. For this purpose, a piece of a broken roll, made in Italy, was collected. Its microstructure consisted of modular graphite, transformed ledeburite and a matrix composed of bainite and martensite. Metallographic investigations were performed on the roll working surface in conjunction with metallographic tests effected within its surface layer. There was established the relation between the microstructure of the roll and the process of its tribological wear. The following was ascertained: micro-shrinkages or graphite precipitations nearby the working area cause cracks between those places and the working area; in the surface layer, cracks occur usually in the zone of ledeburitic cementite. At places of considerable precipitations of ledeburitic cementite, the tribological wear intensity of the roll is lower. A banded layout of precipitations of ledeburitic cementite facilitates a selective spalling of some parts of the roll material. The results of this study allow broadening the data base related to the effect of the microstructure on tribological wear of mill rolls, which in future will permit one to design their proper microstructure of cast iron mill rolls.

  18. Automatic Flatness Control of Cold Rolling Mill

    Science.gov (United States)

    Anbe, Yoshiharu; Sekiguchi, Kunio

    One of the subjects of cold rolling is a flatness of the rolled strip. Conventionally, measured strip flatness was approximated by polynomial (2th, 4th, 6th) equation across the entire strip width. This made it difficult to deal with desired loose edge or any desired flatness across the entire strip width. Also conventional flatness control was done for the entire strip width, so if there is a different flatness error among drive side and work side, conventional flatness control can not control properly. We propose independent strip flatness control among drive side and work side, and also automatic flatness control (AFC) system with arbitrary desired strip flatness. Also some applied results to cold mill are shown.

  19. Development of rolling mill for rectangular orthodontic wires production

    Directory of Open Access Journals (Sweden)

    G.E. Totten

    2007-09-01

    Full Text Available Purpose: In orthodontic treatments, wires of different metallic alloys are used for alignment, leveling, correction of the molar position, space closing, finish and retention. The purpose of the paper is the characteristics of austenitic stainless steel wires, with a square traverse section, which were produced using a rolling mill built for this purpose, are presented hereDesign/methodology/approach: With respect to finish and retention, these wires are responsible for adequate positioning of the upper teeth on the lower teeth. Wires that are subjected to incisor torque require high resistance and stiffness. For this, wires of rectangular austenitic stainless steel are used due to high modulus of elasticity and good corrosion resistance in the oral environment. Because of the rectangular geometry, wire production requires process development suitable for industrial scale manufacture with geometric characteristics and mechanical properties better adapted to the use conditions.Findings: To obtain wires with such characteristics, a rolling mill was developed for the production of rectangular wires by a rolling process with the objective of reducing cost of the cold drawing process that is currently used which utilize complex and expensive wire-drawing dies. In addition to the rolling process itself, wire deformation, microhardness, tension and bend tests were also performed.Research limitations/implications: A rolling-mill was built that successfully produced dental wires within acceptable tolerances and physical/mechanical properties.These wires exhibited excellent hardness and tensile strength, although slightly less than analogous commercial wires. It is expected that this problem are corrected by using initial wires with a higher hardness, since this property is directly related with the tensile strength.Originality/value: In these tests, wire geometry, surface finish and mechanical properties were successfully adapted for use in orthodontic

  20. Adsorption of single-strand alkylammonium salts on bentonite, surface properties of the modified clay and polymer nanocomposites formation by a two-roll mill

    Energy Technology Data Exchange (ETDEWEB)

    Hoshino, Jumpei [Materials Science and Engineering Programme and Nanotec Center of Excellence at Mahidol University, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand); Limpanart, Sarintorn; Khunthon, Srichalai [Metallurgy and Materials Research Institute, Chulalongkorn University, Phayathai, Bangkok 10330 (Thailand); Osotchan, Tanakorn [Materials Science and Engineering Programme and Nanotec Center of Excellence at Mahidol University, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand); Physics Department, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand); Traiphol, Rakchart [Laboratory of Advanced Polymers and Nanomaterials, Department of Chemistry and Center for Innovation in Chemistry, Faculty of Science, Naresuan University, Phitsanulok 65000 (Thailand); Srikhirin, Toemsak, E-mail: sctsk@mahidol.ac.th [Materials Science and Engineering Programme and Nanotec Center of Excellence at Mahidol University, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand); Physics Department, Faculty of Science, Mahidol University, Rajathavee, Bangkok 10400 (Thailand)

    2010-10-01

    The adsorption of tallow alkylammonium salts onto bentonite from the Lopburi province in Thailand, and the effect of surface wettability on the formation of polymer-clay nanocomposites are reported. We looked specifically at octadecyltrimethyl ammonium chloride (S18), a popular member of the tallow alkylammonium salt family. The adsorption of S18 onto the bentonite interlayer can be divided into three distinct stages depending upon the initial concentration of S18. These stages are (a) monolayer formation, (b) intermediate state of double layer formation and (c) double layer formation. A decrease in surface energy driven by drops in the values of the polar and dispersive components was observed as the amount of surfactant surface coverage increased. Using thermal gravimetric analysis (TGA), the critical surface energy (CSE) of organoclay was found to decrease as the amount of absorbed S18 increased. S18 organoclay with different degrees of surface coverage was used in a two-roll mill to prepare high-density polyetheylene (HDPE)-clay nanocomposites. The oxidized polyethylene wax (OWax) was used as a dispersing agent to promote the delamination of the organoclay platelets. The results from X-ray diffraction (XRD) and transmission electron microscope (TEM) indicated a difference in the dispersing capability of the organoclay.

  1. Strip shape control capability of hot wide strip rolling mills

    Institute of Scientific and Technical Information of China (English)

    Renzhong Wang; Quan Yang; Anrui He; Jian Shao; Haitao Bian

    2008-01-01

    The elasticity deformation of rolls was analyzed by means of two-dimensional f'mite element method (FEM) with vari-able thickness. Three typical mills were used as objects for analysis. A thorough study was done on the control capabilities of these mills on the strip shape. Then the strip shape control capabilities of the three mills was compared synthetically.

  2. Friction Coefficient Between Rolling Tube and Mandrel of Full Floating Mandrel Mill

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zhi-yi; XIE Jian-xin; HE Xiao-ming; DONG Kai; YU Yong; PAN Feng

    2009-01-01

    In the process of steel tube production, continuous tube rolling is the foremost forming procedure and the critical step that decides the dimension precision and the surface quality. In the actual production of the φ140 mm full floating mandrel mill in Steel Tube Branch in Baosteel, steel T91 was chosen to be the typical sample, self-made roll-ing force transducer and mandrel velocity testing equipment were used, and a series of comprehensive tests on rolling parameters including the rolling force and mandrel velocity were carried out. After the experiment, the friction state between rolling tube and mandrel was analyzed. The friction coefficient was calculated and the values of 0.033-0.074 in each mill were obtained. The friction coefficient increases obviously along the rolling direction.

  3. Structural causes of defects in a cast iron mill roll

    Directory of Open Access Journals (Sweden)

    J. Krawczyk

    2008-07-01

    Full Text Available This paper describes an analysis of a defective microstructure of a mill roll. For this purpose, a piece of a broken roll was collected. That roll was made of mottled cast iron. Its microstructure consisted of modular graphite, transformed ledeburite and a matrix composed of bainite and martensite. Metallographic investigations were performed nearby the fracture in the roll. Observations were conducted on polished sections, first not etched, and then etched, which allowed us to trace carefully the propagation of the fracture. There was found a strict correlation between the microstructure of the roll and the progress occurring in the crack. It was ascertained that the basic reason for the damage to the roll was banded precipitations of ledeburitic cementite. In addition, cementite formed a continuous network. Another microstructure defects of that roll are also precipitations of secondary carbides on the boundaries of former grain of austenite as well as the occurrence of upper bainite in its matrix. The results obtained hereunder allow broadening the data base relative to the genesis of damages to mill rolls, which in future will permit one to design a proper microstructure of cast iron mill rolls. Proper microstructure of cast iron mill roll should be shaped at the stage of designing the chemical composition, conditions of crystallization or heat treatment if any.

  4. Improvement of rolling 6 mm thin plates in plate rolling mill PT. Krakatau Posco

    Science.gov (United States)

    Pujiyanto, Hamdani

    2017-01-01

    A 6-mm thin plate is difficult to produce especially if the product requires wide size and high strength. Flatness is the main quality issue in rolling 6-mm plate using a 4-high reversing mill which use ±1100-mm work roll. Thus some methods are applied to overcome such issue in order to comply to customer quality requirement. Pre-rolling, rolling, and post-rolling conditions have to be considered comprehensively. Roll unit management will be the key factor before rolling condition. The roll unit itself has a significant impact on work roll crown wearness in relation with work roll intial crown and thermal crown. Work roll crown along with the modification of hydraulic gap control (HGC) could directly alter the flatness of the plate.

  5. Development of rolling mill for rectangular orthodontic wires production

    National Research Council Canada - National Science Library

    G.E. Totten; A.I. Filho; C.A.R. Gouvéa; A. Neto; L.C. Casteletti

    2007-01-01

    .... The purpose of the paper is the characteristics of austenitic stainless steel wires, with a square traverse section, which were produced using a rolling mill built for this purpose, are presented...

  6. Investigation for Electromechanical Coupling Unstability of Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The unsteady condition of rolling Mill vibration that was caused by flexural vibration of strip was investigated. The parametric flexural vibration equation of rolled strip was established. The parametric flexural vibration stability of rolled strip was studied and region of stability and unstability was determined based on Floquet theory and perturbation method. The flexural-vibration of strip was unstable if the frequency of variable tension was twice as the natural frequency of flexural-vibration strip. ...

  7. Analysis of rolls deflection of Sendzimir mill by 3D FEM

    Institute of Scientific and Technical Information of China (English)

    YU Hai-liang; LIU Xiang-hua; LEE Gyoo Taek

    2007-01-01

    The deflection of rolls of Sendzimir mill with double AS-U-Roll was simulated by finite element method(FEM). The influences of rolling pressure, strip width and rolls-assignment on rolls deflection were analyzed. The results show that the work roll deflection increases with the increase of rolling pressure and the reduction of work roll radius, but the rigid displacement of work roll slightly changes; the work roll end might appear negative displacement for the narrow strip width and high rolling pressure that might cause the contact of work rolls. The research results are significant for guiding production and theoretical analysis of the rolls system of Sendzimir mill.

  8. Backup roll contour of a SmartCrown tandem cold rolling mill

    Institute of Scientific and Technical Information of China (English)

    Guanghui Yang; Jianguo Cao; Jie Zhang; Shenghui Jia; Renwei Tan

    2008-01-01

    SmartCrown was a new system developed by VAI for improving the strip profile and flatness control first applied in 1700mm tandem cold rolling mills at Wuhan Iron & Steel (Group) Corporation (WISCO). After tracing and testing, the application of the conventional crown backup roll matching the SmartCrown work roll of the production mill led to heavy and nonuniform wear, and the edge spalling of the backup roll often occurred. A 3-dimension finite element model of roll stacks was established, which was used to analyze the above-mentioned problems, and it was found that the main reason was the highly nonuniform contact pressure distribution between the work roll and the backup roll. A new FSR (flexible shape backup roll) was developed and applied in 1700mm tandem cold rolling mills. A lot of good actual effects of FSR, such as evident improvement in profile and flatness of strips,non-occurring edge spalling, wear uniform, and remarkable decrease in roll consumption were validated by long-term industrial applications.

  9. Effects of the deep rolling process on the surface roughness and properties of an Al-3vol%SiC nanoparticle nanocomposite fabricated by mechanical milling and hot extrusion

    Science.gov (United States)

    Sattari, Sajjad; Atrian, Amir

    2017-07-01

    Deep rolling is one of the most widely used surface mechanical treatments among several methods used to generate compressive residual stress. This process is usually used for axisymmetric components and can lead to improvements of the surface quality, dimensional accuracy, and mechanical properties. In this study, we deduced the appropriate deep rolling parameters for Al-3vol%SiC nanocomposite samples using roughness and microhardness measurements. The nanocomposite samples were fabricated using a combination of mechanical milling, cold pressing, and hot extrusion techniques. Density measurements indicated acceptable densification of the samples, with no porosity. The results of tensile tests showed that the samples are sufficiently strong for the deep rolling process and also indicated near 50% improvement of tensile strength after incorporating SiC nanoparticle reinforcements. The effects of some important rolling parameters, including the penetration depth, rotation speed, feed rate, and the number of passes, on the surface quality and microhardness were also investigated. The results demonstrated that decreasing the feed rate and increasing the number of passes can lead to greater surface hardness and lower surface roughness.

  10. Control Method for Steel Strip Roughness in Two-stand Temper Mill Rolling

    Institute of Scientific and Technical Information of China (English)

    LI Rui; ZHANG Qingdong; ZHANG Xiaofeng; YU Meng; WANG Bo

    2015-01-01

    How to control surface roughness of steel strip in a narrow range for a long time has become an important question because surface roughness would significantly influence the appearance of the products. However, there are few effective solutions to solve the problem currently. In this paper, considering both asperities of work roll pressing in and squeezing the steel strip, two asperity contact models including squeezing model and pressing in model in a two-stand temper mill rolling are established by using finite element method (FEM). The simulation investigates the influences of multiple process parameters, such as work roll surface roughness, roll radius and roll force on the surface roughness of steel strip. The simulation results indicate that work rolls surface roughness and roll force play important roles in the products;furthermore, the effect of roll force in the first stand is opposite to the second. According to the analysis, a control method for steel strip surface roughness in a narrow range for a long time is proposed, which applies higher work roll roughness in the first stand and lower roll roughness in the second to make the steel strip roughness in a required narrow range. In the later stage of the production, decreasing the roll force in the first stand and increasing the roll force in the second stand guarantee the steel strip roughness relatively stable in a long time. The following experimental measurements on the surface topography and roughness of the steel strips during the whole process are also conducted. The results validate the simulation conclusions and prove the effect of the control method. The application of the proposed method in the steel strip production shows excellent performance including long service life of work roll and high finished product rate.

  11. Control method for steel strip roughness in Two-stand temper mill rolling

    Science.gov (United States)

    Li, Rui; Zhang, Qingdong; Zhang, Xiaofeng; Yu, Meng; Wang, Bo

    2015-05-01

    How to control surface roughness of steel strip in a narrow range for a long time has become an important question because surface roughness would significantly influence the appearance of the products. However, there are few effective solutions to solve the problem currently. In this paper, considering both asperities of work roll pressing in and squeezing the steel strip, two asperity contact models including squeezing model and pressing in model in a two-stand temper mill rolling are established by using finite element method (FEM). The simulation investigates the influences of multiple process parameters, such as work roll surface roughness, roll radius and roll force on the surface roughness of steel strip. The simulation results indicate that work rolls surface roughness and roll force play important roles in the products; furthermore, the effect of roll force in the first stand is opposite to the second. According to the analysis, a control method for steel strip surface roughness in a narrow range for a long time is proposed, which applies higher work roll roughness in the first stand and lower roll roughness in the second to make the steel strip roughness in a required narrow range. In the later stage of the production, decreasing the roll force in the first stand and increasing the roll force in the second stand guarantee the steel strip roughness relatively stable in a long time. The following experimental measurements on the surface topography and roughness of the steel strips during the whole process are also conducted. The results validate the simulation conclusions and prove the effect of the control method. The application of the proposed method in the steel strip production shows excellent performance including long service life of work roll and high finished product rate.

  12. Modeling and identification of HAGC system of temper rolling mill

    Institute of Scientific and Technical Information of China (English)

    HE Shang-hong; ZHONG Jue

    2005-01-01

    Including servo valve, hydraulic cylinder, mill and sensor and ignoring nonlinear factors, the linear dynamic model of hydraulic automatic gage control(HAGC) system of a temper rolling mill was theoretically derived. The order of the model is 4/4, and can be reduced to 2/2. Based on modulating functions method, utilizing numerical integration, we constructed the equivalent identification model of HAGC, and the least square estimation algorithm was established. The input and output data were acquired on line at temper rolling mill in Shangshai Baosteel Group Corporation, and the continuous time model of HAGC system was estimated with the proposed method. At different modulating window intervals, the estimated parameters changed remarkably. When the frequency bandwidth of modulating filter matches that of estimated system, the parameters can be estimated accurately. Finally, the dynamic model of the HAGC was obtained and validated based on the spectral analysis result.

  13. Optimization of Rolling Force Distribution Based on Niche Genetic Algorithm in Continuous Hot Rolling Mills

    Institute of Scientific and Technical Information of China (English)

    LIU Zi-ping; LI Li-xin

    2013-01-01

    Based on the niche genetic algorithm, the intelligent and optimizing model for the rolling force distribution in hot strip mills was put forward. The research showed that the model had many advantages such as fast searching speed, high calculating pre-cision and suiting for on-line calculation. A good strip shape could be achieved by using the model and it is appropriate and practica-ble for rolling producing.

  14. A contact-type tensionmeter for hot rolling mills

    Science.gov (United States)

    Zhao, Xiaoyan; Zhang, Zhaohui; Sun, Yikang; Wang, Jun; Que, Cheng

    2008-12-01

    To improve the hot rolled strip quality and operational stability, a novel tensionmeter based on lever principle is developed which inspects latent waves and provides real references for flatness control in hot rolling process. The contact-type tensionmeter including two segmented rolls can get the transverse tension distribution along the strip width. Tension profile is deduced by different ratio of four force values from the embedded force sensors in tensionmeter system. The compact mechanical structure ensures the tensionmeter's robust stability in hot rolling process, standard hardware and software for data acquisition make the system easy to operate and maintain. The trails have proven tensionmeter successful in improving both strip flatness and mill performance.

  15. Dimensional ranges and rolling efficiency in a tandem cold rolling mill

    Energy Technology Data Exchange (ETDEWEB)

    Larkiola, J.

    1997-12-31

    In this work, physical models and a neural network theory have been combined in order to predict the properties of a steel strip and to optimise the process parameters in cold rolling. The prediction of the deformation resistance of the material and the friction parameter is based on the physical model presented by Bland, Ford and Ellis and artificial neural network computing (ANN). The accuracy of these models has been tested and proved by using a large amount of the measured data. With the aid of these models it has been shown that (a) the small change to the relative reduction distribution can have a clear effect upon the rolling efficiency, (b) the dimensional ranges of the tandem cold roll mill can be determined and optimised and (c) the possibility to cold roll a new product of new width, strength or thickness can be determined and the parameters of the tandem cold rolling process can be optimised. (orig.) 43 refs.

  16. Analysis of Vertical-Horizontal Coupling Vibration Characteristics of Rolling Mill Rolls Based on Strip Dynamic Deformation Process

    Directory of Open Access Journals (Sweden)

    Dongxiao Hou

    2014-01-01

    Full Text Available Nonlinear dynamic rolling forces in the vertical and horizontal directions are, respectively, established, considering the impact of vertical and horizontal directions vibration of rolls. Then a vertical-horizontal coupling nonlinear vibration dynamic model of rolling mill rolls is proposed, based on the interactions between this dynamic rolling force and mill structure. The amplitude-frequency equations of the main resonance and inner resonance are carried out by using multiple-scale method. The characteristics of amplitude frequency under nonlinear stiffness, damping, and amplitude of the disturbance are obtained by adopting the actual parameters of 1780 rolling mills. Finally, the bifurcation behavior of the system is studied, and it is found that many dynamic behaviors such as period, period-3 motion, and chaos exist in rolling mill, and this behavior could be restrained effectively by choosing proper system parameters.

  17. Development of rolling mill for rectangular orthodontic wires production

    OpenAIRE

    Totten, G.E.; A.I. Filho; C.A.R. Gouvéa; Neto, A.; L.C. Casteletti

    2007-01-01

    Purpose: In orthodontic treatments, wires of different metallic alloys are used for alignment, leveling, correction of the molar position, space closing, finish and retention. The purpose of the paper is the characteristics of austenitic stainless steel wires, with a square traverse section, which were produced using a rolling mill built for this purpose, are presented hereDesign/methodology/approach: With respect to finish and retention, these wires are responsible for adequate positioning o...

  18. Flatness Control Using Roll Coolant Based on Predicted Flatness Variation in Cold Rolling Mills

    Science.gov (United States)

    Dohmae, Yukihiro; Okamura, Yoshihide

    Flatness control for cold rolling mills is one of the important technologies for improving of product quality and productivity. In particular, poor flatness leads to strip tearing in the extreme case and, moreover, it significantly reduces productivity. Therefore, various flatness control system has been developed. The main actuators for flatness control are classified into two types; one is mechanical equipment such as roll bender, the other is roll coolant, which controls thermal expansion of roll. Flatness variation such as center buckle or edge wave is mainly controlled by mechanical actuator which has high response characteristics. On another front, flatness variation of local zone can be controlled by roll coolant although one's response is lower than the response of mechanical actuator. For accomplishing good flatness accuracy in cold rolling mills, it is important to improve the performance of coolant control moreover. In this paper, a new coolant control method based on flatness variation model is described. In proposed method, the state of coolant spray on or off is selected to minimize the flatness deviation by using predicted flatness variation. The effectiveness of developed system has been demonstrated by application in actual plant.

  19. Rolling mill optimization using an accurate and rapid new model for mill deflection and strip thickness profile

    Science.gov (United States)

    Malik, Arif Sultan

    This work presents improved technology for attaining high-quality rolled metal strip. The new technology is based on an innovative method to model both the static and dynamic characteristics of rolling mill deflection, and it applies equally to both cluster-type and non cluster-type rolling mill configurations. By effectively combining numerical Finite Element Analysis (FEA) with analytical solid mechanics, the devised approach delivers a rapid, accurate, flexible, high-fidelity model useful for optimizing many important rolling parameters. The associated static deflection model enables computation of the thickness profile and corresponding flatness of the rolled strip. Accurate methods of predicting the strip thickness profile and strip flatness are important in rolling mill design, rolling schedule set-up, control of mill flatness actuators, and optimization of ground roll profiles. The corresponding dynamic deflection model enables solution of the standard eigenvalue problem to determine natural frequencies and modes of vibration. The presented method for solving the roll-stack deflection problem offers several important advantages over traditional methods. In particular, it includes continuity of elastic foundations, non-iterative solution when using pre-determined elastic foundation moduli, continuous third-order displacement fields, simple stress-field determination, the ability to calculate dynamic characteristics, and a comparatively faster solution time. Consistent with the most advanced existing methods, the presented method accommodates loading conditions that represent roll crowning, roll bending, roll shifting, and roll crossing mechanisms. Validation of the static model is provided by comparing results and solution time with large-scale, commercial finite element simulations. In addition to examples with the common 4-high vertical stand rolling mill, application of the presented method to the most complex of rolling mill configurations is demonstrated

  20. Quality Control system for a hot-rolled metal surface

    Directory of Open Access Journals (Sweden)

    I. Mazur

    2016-07-01

    Full Text Available The modern ideas about of quality of products are based on the principle of the absolute satisfaction of requirements of recommendations of the buyer. A presence of surface defects of steel-smelting and rolling origin is peculiar to the production of hot-rolling mill. The automatic surface inspection system (ASIS includes two digital line video cameras for the filming of the upper and lower surfaces of the flat bar, block of illumination of the upper and lower surfaces of the flat bar, computer equipment. A system that secures 100 % control of the surface of rolled metal (of the upper and lower side detects automatically and classifies the sheet defects in the real time mode was mounted in the domestic practice in the first time in 2003 on hot rolling mill 2000 JSC «Novolipetsk Iron & Steel Corporation» (NISC. The whole assortment of the mill 2000 was divided for the five groups by the outward appearance of the surface. The works on the identification of defects of hot-rolled metal and widening of data base of knowledge of ASIS were continued after the carrying out of guarantee tests. More than 10 thousand images of defects were added to the data base during the year.

  1. Influence of a matrix on properties of mottled cast iron applied for mill rolls

    Directory of Open Access Journals (Sweden)

    J. Krawczyk

    2010-07-01

    Full Text Available Mill rolls are ones of the most expensive tools applied in plastic working processes and have to satisfy several criteria, which allow them to be used. Cast iron mill rolls, due to their fracture toughness and tribological properties, are the most often applied at hot-rolling in the last rolling stands. This results from the smallest dynamic loads of such rolling stands and the decisive influence of the surface quality of these tools on the surface quality of the rolled product. An improper microstructure of rolls can lead to their premature wearing, e.g. broken flanges, pivots twisting off etc. By means of the heat treatment the matrix microstructure and morphology of carbide precipitationscan be modified and this in-turn can influence cast iron properties.Determination of the influence of microstructure changes, caused by the heat treatment, on the properties of EN-GJN-HV300 low-alloycast iron, after its modification and spheroidization – is the aim of the present paper. Those changes are based on the formation pearlitic or bainitic matrices at the similar morphology of graphite and ledeburitic cementite precipitations. The performed investigations should enable designing the heat treatment of cast iron metallurgical rolls in such a way as to obtain the optimal microstructures for functional parameters of these type of tools. The influence of changing the pearlitic matrix into the bainitic one on such properties as: hardness, impact strength, tensile strength, creep limit, bending strength and a stress intensity factor KIc was investigated in this study. Samples for testing, the listed above mechanical properties, were taken from an industrial casting with care to have pieces of very similar crystallization conditions.

  2. Simulation of rolling friction in the working stands of wide-strip mills

    Science.gov (United States)

    Garber, E. A.; Samarin, S. N.; Traino, A. I.; Ermilov, V. V.

    2007-04-01

    The energy consumed for rolling friction in the interroll contact area in the working stands of cold-rolling and pinch-pass mils intended for the production of wide steel strips has been analyzed. The coefficients and power of rolling friction are obtained for the first time using the databases of the process control systems of operating mills and simulating these quantities. A statistically reliable regression relation is obtained between the coefficient of rolling friction and the significant parameters of rolling and skin rolling (i.e., the interroll force, the roll speed, and the roll body roughness). The power fraction consumed for rolling friction is found to reach 60 80% of the total power of the main drive of working stands for skin rolling and 30 50% for cold rolling. Therefore, it is necessary to take into account these power losses in designing mills and developing technological cold-rolling conditions.

  3. Robust shape control in a sendzimir cold-rolling steel mill

    NARCIS (Netherlands)

    Bates, D.G.; Ringwood, J.V.; Holohan, A.M.

    1997-01-01

    The shape control problem for a Sendzimir 20-roll cold rolling steel mill is characterised by operation over a wide range of conditions arising from roll changes, changes in rolling schedules and changes in material gauge, width and hardness. Previous approaches to the problem suggest storing a larg

  4. ANALYSIS OF ROLL SYSTEM STABI-LITY ABOUT ALUMINUM FOIL MILLS

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    To improve roll system stability of aluminum foil mills, roll system stability of 2200 high-speed aluminum foil mill is analyzed with energy stable method.Two different restrictive conditions which gaps between chock of work roll and window of stand whether exist or not, are studied respectively.A new concept of roll system with open /closed compound pair comes up with as well for renewably synthesizing restrictive mechanism of aluminum foil mills' chock.Through these studies, the conflict, whether reserving the gap for the roller replacement or eliminating the gap for roller's normal work, is successfully settled.This concept and analyzed result give the actual mechanism with open/closed compound restriction and the method of realizing high-speed rolling and prolonging longevity of end thrust bearing on work roll.It has important theoretical meaning and engineering value for modern technical reform of aluminum foil mills and plate strip mills.

  5. a Numerical Simulation of Strip Profile in a 6-HIGH Cold Rolling Mill

    Science.gov (United States)

    Du, Xiaozhong; Yang, Quan; Lu, Cheng; Tieu, Anh Kiet; Kim, Shinil

    Shape control is always a key issue in the six-high rolling mill, in which the shifting of the intermediate roll and the work roll have been used to enhance the shape control capability. In this paper, a finite element method (FEM) model has been developed to simultaneously simulate the strip deformation and the roll stack deformation for the six-high rolling mill. The effects of the work-roll bending, the shifting of the intermediate roll and the work roll on the strip crown and edge drop are discussed in details. Results have shown that both higher bending force and more roll shifting will significantly reduce the strip crown. The edge drop is also reduced with the bending force and the roll shifting.

  6. Plate Rolling Modeling at Mill 5000 of OJSC ``Magnitogorsk Iron and Steel'' for Analysis and Optimization of Temperature Rates

    Science.gov (United States)

    Salganik, V.; Shmakov, A.; Pesin, A.; Pustovoytov, D.

    2010-06-01

    Modeling of strip deflected mode and thermal state in rolling is an integral part of the technology and perspective rolling-mill machinery such as plate mill 5000 of the OJSC "Magnitogorsk Iron and Steel". To comprehend metal behavior in the deformation zone in the rough passes during plate rolling it is essential to assess the impact of various temperature factors on variations in field of stress and strain intensities as well as temperature fields in deformation. To do such researches in consideration of various software products and adequate results one of the most effective methods nowadays is regarded as the method of finite elements. The research shows modeling of roughing rolling of a pipe steel sheet with strength category X80 according to standard API-5L. In the research of the metal deflected mode software product DEFORM 2D has been used for the isothermal and nonisothermic process. The mathematical modeling allows revealing the impact of temperature field on the metal deflected mode in the rough passes in plate rolling. Supposedly, it is deformation heating that can have more impact on the ingot temperature profile in the finishing passes in controlled rolling of the pipe steel grades. It is defined by high percent reduction, rolling speeds; more area of heat exchange surface; less thickness and lower temperature of rolling. The results can be used to develop efficient modes of plate rolling of the pipe steels.

  7. Improvement on strip flatness of cold temper mills by modifying roll contour shape

    Institute of Scientific and Technical Information of China (English)

    Xiaoyan Li; Jie Zhang; Xianlin Chen; Jianguo Cao; Haixia Li

    2004-01-01

    A study on roll gap profile (strip profile) control was accomplished in a 1700 mm single-stand temper mill. Some critical problems such as the deviation of work roll contour caused by grinding and wear, the effectiveness of work roll bending were discussed. Using a finite element model, the effects of roll contours (ground and wear) on strip profile were investigated. The roll bending effect on strip thickness was also analyzed. It is pointed out that there are some special features of flatness control in the temper mill: during temper rolling, roll deformation is slight due to small rolling load, and the loaded roll gap profile mainly depends on work roll contour, while the backup roll has a little effect on gap crown; the effect of bending force on gauge can not be ignored due to the coupling between flatness control and gauge control. A new roll contour arrangement adaptable to the mill was presented and has been put into practical production. The application of the new set of rolls showed some good results: larger crown control range of work roll bender, higher rolling stability, better strip profile and flatness quality.

  8. Improvement of rolling modes of long length rails on the universal rail and structural steel mill “EVRAZ ZSMK”

    Science.gov (United States)

    Golovatenko, A. V.; Umansky, A. A.; Kadykov, V. N.

    2016-09-01

    Using the results of theoretical and experimental research a new rolling mode of long-length rails on the universal rail-and-structural steel mill JSC “EVRAZ Consolidated West Siberian Metallurgical Plant” (“EVRAZ ZSMK”) was developed with a reduced number of passes in the breakdown stands. Experimental and industrial testing and implementation of the new rolling mode showed a high technical and economic efficiency of its use - reduction in the specific energy consumption was registered, as well as decrease in rejection of rails due to their surface defects, consumption of mill rolls and increase in mill productivity. The cost- effectiveness after implementation was more than 98 million RUB per year.

  9. Control Strategies of Asymmetric Strip Shape in Six-High Cold Rolling Mill%Control Strategies of Asymmetric Strip Shape in Six-High Cold Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yun; YANG Quan; WANG Xiao-chen

    2011-01-01

    It is a complicated problem for cold-rolled strip to improve asymmetric strip shape in strip production. A roll system and strip coupled model of six-high cold rolling mill was established with finite element method to estimate the effect of intermediate roll shifting, tilting, symmetric and asymmetric bending technologies on strip profile. To reduce asymmetric defects of strip shape as much as possible, some control strategies were proposed, including tilting and asymmetric bending of intermediate roll and work roll. The combinations of these three control strategies can effectively eliminate asymmetric strip shape defects. Finally, the closed-loop control model of asymmetric flat- ness at the last stand was given, and the flatness control system with the function of asymmetric strip shape control was also designed for cold tandem mill.

  10. Use of a finite element method to calculate roll profiles for broad-strip mills

    Science.gov (United States)

    Garber, E. A.; Bolobanova, N. L.; Traino, A. I.

    2012-05-01

    A model is proposed to calculate the polishing profiling of rolls in broad-strip mills using a finite element method, and it is applied to develop new roll profiles. The finite element method is used to determine the polishing profiling of a roll with a complex shape, which substantially decreases the nonuniformity of reduction and drawing over the strip width. This profiling can be executed on numerical control roll grinders.

  11. Online Load Operating Mode of Oil Film Bearing in High Speed Wire Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    LI Yugui; PANG Siqing; HUANG Qingxue; WANG Jianmei; ZHAO Chunjiang

    2006-01-01

    To study the mechanism of burnt damage of oil film bearing in high-speed wire rolling mill, reasonable temperature sensors are designed and calibrated, pressure block of rolling mill has been transformed into pressure sensors. Online temperature and load of oil film bearing in a domestic precision rolling F15 have been tested. Consequently, a large sum of valuable test data was obtained. The distributions rules of pressure and temperature under continuous online rolling state are recorded in detail. Theoretical and experimental results are beneficial to damage mechanism of oil film bearing, thus its service life could be prolonged. Moreover, such results could provide an important reference for online test and control.

  12. USE OF HIGH SPEED STEEL WORK ROLLS (HSS ON APERAM STECKEL MILL

    Directory of Open Access Journals (Sweden)

    Arísio de Abreu Barbosa

    2013-12-01

    Full Text Available This paper outlines the main actions taken to reinforce the decision to use HSS work rolls on the Aperam Steckel Mill. These are: work roll cooling improvements, systematically analyzing Eddy Current and Ultrasonic non destructive tests, mechanical adjustment of work roll crown and critically examining the rolling process. These actions applied together have contributed to the success of HSS rolls state of the art application, and provide the Steckel Mill with a much improved performance. Significant results have been achieved, such as: increasing of work roll change intervals, increasing of the available production time, a yield gain, a product quality improvement, less working hours needed for the roll grinding operation, etc

  13. TANDEM COLD MILL PROCESS STABILITY IMPROVEMENT WITH CHROME PLATED WORK ROLLS APPLICATION

    Directory of Open Access Journals (Sweden)

    Sergio Luiz Muratori

    2012-09-01

    Full Text Available The stability of a tandem cold mill is essential to assure the thickness control, the main attribute of cold rolled steel sheets. This stability can be defined as the capability to control the process variables that act direct at the thickness. Among the most important variables are the first stand (mill linear speed and the sheet speed at the interstice ahead of it. This work shows how the chrome plated work rolls application improved this speed control and consequently the stability, which enabled an increase in the work roll rolling campaign (rolling sequence program in such a way significantly higher, compared to when using a non chrome plated work rolls. As results, significantly improvements of work rolls campaigns and the consequent increase of the equipment availability are presented.

  14. Numerical And Experimental Study On Producing Aluminum Alloy 6061 Shafts By Cross Wedge Rolling Using A Universal Rolling Mill

    Directory of Open Access Journals (Sweden)

    Tofil A.

    2015-06-01

    Full Text Available The paper presents a selection of numerical and theoretical results of the cross wedge rolling process for producing stepped shafts made of aluminum alloy 6061. The numerical modeling was performed using the FEM-based Simufact Forming simulation software. In the simulations, we examined the kinematics of metal flow and determined the distribution patterns of effective strains, temperatures, axial stresses and the Cockroft-Latham damage criterion. Variations in the rolling forces were determined, too. The numerical results were verified experimentally using a universal rolling mill designed and constructed by the present authors. This machine can be used to perform such processes as cross wedge rolling, longitudinal rolling and round bar cropping. During the experiments, we examined process stability and finished product geometry and recorded the torques. The experimental results confirm that axisymmetric aluminum alloy shafts can be produced by cross wedge rolling with two rolls. Last but not least, the experiments served to evaluate the technological potential of the rolling mill used.

  15. IMPROVEMENT PROCESS FOR ROLLING MILL THROUGH THE DMAIC SIX SIGMA APPROACH

    Directory of Open Access Journals (Sweden)

    Kunal Ganguly

    2012-09-01

    Full Text Available This project aims to address the problems that are facing a large aluminum company in a Developing Hot Rolling Mill Capabilities for Wider Widths Hard Alloys Rolling and b Eliminate down time due to strip /coil slippage during hard alloys 5xxx rolling at Hot Mill. The challenge for the company was to cater the fast changing export demand for Flat Rolled products with its existing resources. By applying Six Sigma principles, the team identified the current situation that the rolling mills operations were in. Si x Sigma DMAIC methodologies were use d in the project to determine the project's CTQ characteristics, defining the possible causes, Identifying the variation sources, establishing variable relationships and Implementing Control Plans. The project can be useful for any company that needs to fi nd the most cost efficient way to improve and utilize its resources.

  16. INVESTIGATION OF THE MAINTENANCE ORGANISATION FOR HOT ROLLING MILLS

    Directory of Open Access Journals (Sweden)

    P.K. Pretorius

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: Production systems have undergone dramatic changes in recent years. Many companies have implemented new technologies such as flexible manufacturing systems. There is therefore a shift in focus to maintenance and the effective management thereof. Maintenance is a dynamic activity and is comprised of a large number of interacting variables. An effective maintenance organisation is required to control these variables .
    This paper discusses the building of a maintenance organisation and the aspects that should be considered during the design. The way in which five companies that operate hot rolling mills apptoached the problem of building an effective maintenance organisation was investigated.

    AFRIKAANSE OPSOMMING: y eryaardigingstelsels het drastiese veranderinge ondergaan die afgelope aantal jaar. Verskeie Il1~atskappyemaak nou gebruik van nuwe tegnologiee, soas byvoorbeeld aanpasbare vervaardigingstelsels. Daar is gevolglik 'n verskuiwing in fokus na instandhouding en die effektiewe bestuur daarvan. lnstandhouding is 'n dinamiese aktiwiteit en behels 'n groot aantal ' gekoppelde veranderlikes. 'n Effektiewe instandhoudingsorganisasie word benodig om hierdie v'eranderlikes te beheer.
    Hierdie artikel bespreek die daarstelling van die instandhoudingsorganisasie en die parameters V~toorweeg moet word tydens die ontwerp. Die wyse waarop vyf maatskappye wat }V~rIl1walse bedryf die ontwikkeling van 'neffektiewe organisasie vir instandhouding benader hc(is ondersoek .

  17. Identification and optimization for hydraulic roll gap control in strip rolling mill

    Institute of Scientific and Technical Information of China (English)

    孙杰; 陈树宗; 韩欢欢; 陈兴华; 陈秋捷; 张殿华

    2015-01-01

    In order to improve the control performance of strip rolling mill, theoretical model of the hydraulic gap control (HGC) system was established. HGC system offline identification scheme was designed for a tandem cold strip mill, the system model parameters were identified by ARX model, and the identified model was verified. Taking the offline identified parameters as the initial values, online identification using recursive least square was carried out with model parameters changing. For the purpose of improving system robustness and decreasing the sensitivity due to model errors, the HGC system based on generalized predictive control (GPC) was designed, and simulation experiments for traditional controller and GPC controller were conducted. The results show that both controllers acquire good control effect with model matching. When the model mismatches, for the traditional controller, the overshot will increase to 76.7% and the rising time will increase to 165.7 ms, which cannot be accepted by HGC system; for the GPC controller, the overshot is less than 8.5%, and the rising time is less than 26 ms in any case.

  18. Research upon the quality assurance of the rolling-mill rolls and the variation boundaries of the chemical composition

    Directory of Open Access Journals (Sweden)

    Kiss, I.

    2008-08-01

    Full Text Available The cast-iron rolls must present higher hardness at the rolling surface and lower in the core and the necks, adequate with mechanical resistance and in the high work temperature. If in the zone of the rolling surface, the hardness is guarantied by the irons structure, through the cementite quantities, the core of rolls must contain graphite, to assure this property. Starting from the lamination equipments aspects, from the form of rolls, of the technological interest zones and the structure, which assures the exploitation property, it was establish, through modeling, to the mathematical description of a direct influences, and in final, through successive determinations, to an optimum. One of the parameters, which are determined the structure of the irons destined for rolls casting, is the chemical composition, which guaranties the exploitation properties of the each roll in the stand of rolling mill. The realization of optimum chemical compositions of the cast-iron can constitute a technical efficient way to assure the exploitation properties, the material from which the rolling mills rolls are manufactured having an important role in this sense. Although the manufacture of rolls is in continuously perfecting, the requirements for superior quality rolls are not yet completely satisfied, in many cases, the absence of quality rolls preventing the realization of quality laminates or the realization of productivities of which rolling mills are capable. This paper presents an analysis of the main alloying elements from chemical composition, the influences upon the mechanical properties of the cast-iron rolls, and presents also some graphical addenda. Using the Matlab calculation and graphical programs we determinate some correlations between the hardness (on the working surface and on necks and the chemical composition. Using the double and triple correlations is really helpful in the foundry practice, as it allows us to determine variation

  19. Optimization of Holding Temperature and Holding Thickness for Controlled Rolling on Plate Mill

    Institute of Scientific and Technical Information of China (English)

    HU Xian-lei; ZHAO Zhong; WANG Jun; WANG Zhao-dong; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    Holding temperature and holding thickness are main parameters for two-phase controlled rolling on plate mill. The optimization of holding temperature and holding thickness for pass schedule calculation of two-phase controlled rolling on plate mill was presented and its feature is as follows: (1) Determination of holding thickness can be automatically obtained based on the influence of mill safety limits, tracking zone length and holding time on holding thickness; (2) Determination of holding temperature can be automatically obtained and the holding time can be reduced as much as possible; (3) Algorithm can modify the holding temperature and thickness depending on slab size and product size.

  20. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls—Application to TiN-Coated Rolls

    Science.gov (United States)

    Ould, Choumad; Gachon, Yves; Montmitonnet, Pierre; Badiche, Xavier

    2011-05-01

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer ("roll coating", "pick up") may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  1. Improving the Surface Roughness of Pickled Steel Strip by Control of Rolling Temperature

    Science.gov (United States)

    Chang, Yao-Nan; Lin, Szu-Ning; Liou, Horng-Yih; Chang, Chu-Wei; Wu, Chia-Chan; Wang, Ying-Chun

    2013-01-01

    This investigation is to analyze the surface roughness problem of low carbon pickled steel strips from the view points of prior hot rolling conditions and the hot-rolled scales. The results showed that, compared with other parameters, the most important factor in hot rolling to affect the surface roughness was the rolling temperature. As the temperature was increased, the amount of the outer brittle α-Fe2O3 increased, leading to rough scale/substrate interface and rough surface after pickling. However, the effect of coiling temperature was almost negligible because no further rolling existed after that stage. Quantitative estimation showed that decrease in rolling temperature in this investigation reduced the surface roughness, Ra, from 1.06-1.78 μm to 0.88-1.10 μm after pickling in laboratory. Similar degree of improvement in roughness was also observed after pickling in mill.

  2. Roll wear on finishing trains of ASP1700 hot strip mills

    Institute of Scientific and Technical Information of China (English)

    Zhimin Xi; Anrui He; Quan Yang; Xiaoxia Lai; Haodong Huang; Lin Zhao

    2004-01-01

    A great deal of research and practical production indicated that a perfect shape control system needs a precise prediction model of roll wear. According to the practical wear curve of work roll in Angang ASP1700 hot strip mill, which was measured by a roll-profilemeter, the model of wear curve caused by one single strip was established. The prediction of work-roll wear was achieved by combining Fortran language and practical technology parameters. The calculated results agreed well with the measured.

  3. Improving the technology of surfacing heterogeneous working layer on hot rolling bulky rolls

    Directory of Open Access Journals (Sweden)

    Віталій Петрович Iванов

    2016-07-01

    Full Text Available Ways to increase efficiency of rolls by enhancing resistance to the formation and development of cracks due to the anisotropy of the working layer properties were explored. The destruction mechanisms of such materials were considered. The possibility of cracks deceleration, due to the layer ruptures or abrupt change of its properties has been marked. It has been shown that the optimum combination of the means braking dislocations provides for a rational metal alloying. The analysis of the rolls of rolling mills service conditions as well as the analysis of types of wear and destruction of products made it possible to formulate requirements on the surface layer of the rolls properties. However increase in strength decreases ductility and toughness of the steel. The solution of the problem of the strength and plasticity increase necessitates either methods of metal deep cleaning of contaminants development or significant grain refinement. The part played by structural formations, such as non-metallic inclusions, carbide particles, grain boundaries, etc.in the kinetics of crack propagation has been studied. Since sharp contrast of the properties at the grain boundaries is inconsistent with the requirements of welding technology, the determining factor for making up the working layer is the service conditions. The durability of the roll is determined by allowable wear out of the layer between resharpenings. The correct choice of optimum parameters for the twq adjacent layers - operating and the layer to be maintained is the reserve to improve performance of the roll. The paper has proposed welding-up compositions making it possible to extend the durability due to the optimum ratio of the mechanical and thermal properties of adjacent layers. This approach can improve the durability of the deposited products both at the stage of nucleation and at the stage of thermal fatigue cracks growth

  4. Influence of Lubrication Performance on the Service Life of Rolling Mill Bearings

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xiang-yang; WANG Hai-rong; JIANG Zhuang-de

    2006-01-01

    In order to confirm the early failure cause of a four-row cylindrical roller bearing at the backup roll position of a six-high cold sheet mill, its lubrication behavior under harsh operating conditions is investigated. Through establishing and solving the Elastohydrodynamic Lubrication (EHL) model of the roller-inner raceway contact region, the minimum oil film thickness and the real lubrication performance are achieved. The results show the bearing failures come from the poor oil film thickness in the case of high temperature and low rotational speed, which leads to contact wear. So various approaches to improve bearing life via improving lubrication are compared. It has been proved decreasing surface roughness of both contact bodies is an effective way.

  5. Application of simulated annealing algorithm to improve work roll wear model in plate mills

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Employing Simulated Annealing Algorithm (SAA) and many measured data, a calculation model of work roll wear was built in the 2 800 mm 4-high mill of Wuhan Iron and Steel (Group) Co.(WISCO). The model was a semi-theory practical formula. Its pattern and magnitude were still hardly defined with classical optimization methods. But the problem could be resolved by SAA. It was pretty high precision to predict the values for the wear profiles of work roll in a rolling unit. Afterone-year application, the results show that the model is feasible in engineering, and it can be applied to predict the wear profiles of work roll in other mills

  6. Design of Fault Diagnosis Observer for HAGC System on Strip Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    DONG Min; LIU Cai

    2006-01-01

    By building mathematical model for HAGC (hydraulic automation gauge control) system of strip rolling mill, treating faults as unknown inputs induced by model uncertainty, and analyzing fault direction, an unknown input fault diagnosis observer group was designed. Fault detection and isolation were realized through making observer residuals robust to specific faults but sensitive to other faults. Sufficient existence conditions and design of the observers were given in detail. Diagnosis observer parameters for servo valve, cylinder, roller and body rolling mill were obtained respectively. The effectiveness of this diagnosis method was proved by actual data simulations.

  7. High Precision Prediction of Rolling Force Based on Fuzzy and Nerve Method for Cold Tandem Mill

    Institute of Scientific and Technical Information of China (English)

    JIA Chun-yu; SHAN Xiu-ying; NIU Zhao-ping

    2008-01-01

    The rolling force model for cold tandem mill was put forward by using the Elman dynamic recursive network method, based on the actual measured data. Furthermore, a good assumption is put forward, which brings a full universe of discourse self-adjusting factor fuzzy control, closed-loop adjusting, based on error feedback and expertise into a rolling force prediction model, to modify prediction outputs and improve prediction precision and robustness. The simulated results indicate that the method is highly effective and the prediction precision is better than that of the traditional method. Predicted relative error is less than ±4%, so the prediction is high precise for the cold tandem mill.

  8. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    Science.gov (United States)

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-01

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  9. Soil Contamination with Heavy Metals around Jinja Steel Rolling Mills in Jinja Municipality, Uganda

    Directory of Open Access Journals (Sweden)

    Noel Namuhani

    2015-01-01

    Conclusions. The concentration levels of heavy metals around the steel rolling mills did not appear to be of serious concern, except for copper and cadmium, which showed moderate pollution and moderate to strong pollution, respectively. All heavy metals were within the limits of the United States Environmental Protection Agency (USEPA residential soil standards and the Dutch intervention soil standards. Overall, soils around the Jinja steel rolling mills were slightly polluted with heavy metals, and measures therefore need to be taken to prevent further soil contamination with heavy metals.

  10. KDD-based rolling schedule model for plate mill

    Institute of Scientific and Technical Information of China (English)

    Zhichun Mu; Dangxian Ma; Shaobo Wang; Changsong Wang

    2005-01-01

    A novel method for generating a rolling schedule is presented, which is fundamentally different from the existing ones.KDD (knowledge discovery in database) techniques are applied for discovering association rules between rolling parameters in a large database of rolling operation, and based on these rules, the schedule for the crucial last six finishing passes is generated. Operational evaluation shows that the schedule generated by the new method outperforms that generated by existing methods. It also shows how in this application the human's domain knowledge is applied to speed up the KDD process and to ensure the validity of the knowledge discovered.

  11. Prediction of Rolling Load in Hot Strip Mill by Innovations Feedback Neural Networks

    Institute of Scientific and Technical Information of China (English)

    ZHANG Li-yong; WANG Jun; MA Fu-ting

    2007-01-01

    Because the structure of the classical mathematical model of rolling load is simple, even with the self-adapting technology, it is difficult to accommodate the increasing dimensional accuracy. Motivated by this fact, an Innovations Feedback Neural Networks (IFNN) was presented based on the idea of Kalman prediction. The neural networks used the Back Propagation (BP) algorithm and applied it to the prediction of rolling load in hot strip mill. The theoretical results and the off-line simulation show that the prediction capability of IFNN is better than that of normal BP networks, namely, for the prediction of the rolling load in hot strip mill, the prediction precision of IFNN is higher than that of normal BP networks. Finally, a relative complete rolling load prediction system was developed on Windows 2003/XP platform using the OOP programming method and the SQL server2000 database. With this system, the rolling load of a 1700 strip mill was calculated, and the prediction results obtained correspond well with the field data. It shows that IFNN is valid for rolling load prediction.

  12. Force prediction in cold rolling mills by polynomial methods

    Directory of Open Access Journals (Sweden)

    Nicu ROMAN

    2007-12-01

    Full Text Available A method for steel and aluminium strip thickness control is provided including a new technique for predictive rolling force estimation method by statistic model based on polynomial techniques.

  13. Key technology of Zhongyue tinplate "twice rolling & once planishing" rolling mill%中粤镀锡基板“两轧一平整”机组关键技术

    Institute of Scientific and Technical Information of China (English)

    黄志锋

    2011-01-01

    The key technologies of six-rollerl 100 mm wide HC reversible cold rolling mill and four-roller 1 100 mm wide planshing mill in TMBP production line are analyzed. The key technologies of six-rollerl 100 mm wide HC reversible cold rolling mill include the thickness control, plate shape control, tention control and unoiling from plate surface. And the key technologies of four-roller 1100 mm wide planshing mill include the selection of planishing mode, tention control and surface cleaning by blowing. The application of " twice rolling & once planishing" rolling mill in the tinplate procuction is described.%分析了中山中粤镀锡基板生产线1100mm六辊可逆冷轧机和1100mm四辊平整机组的关键技术,冷轧机的厚度控制、板型控制、张力控制技术和带材表面除油技术,平整机的平整模式选择、板型控制、张力控制及表面吹扫技术等,以及两轧一平整机组在中山中粤镀锡基板生产中的应用.

  14. FEM SIMULATION OF THE TUBE ROLLING PROCESS IN DIESCHER’S MILL

    Directory of Open Access Journals (Sweden)

    Zbigniew Pater

    2014-06-01

    Full Text Available This paper deals with the issue of numerical modelling of the piercing process of a thick–walled bush in a two-rolled skew rolling mill, equipped with guiding devices of Diescher’s type. After a short characteristic of the subject matter, the developed geometric model of the process was discussed, with taking kinematics of tools movement and thermal phenomena present in metal during forming into consideration. Next, the results of calculations were presented in a form of fields of strain, damage criterion and temperature. Distributions of force parameters acting on particular tools during the process of bush rolling were also given.

  15. Coupled dynamic modeling of rolls model and metal model for four high mill based on strip crown control

    Science.gov (United States)

    Sun, Jianliang; Peng, Yan; Liu, Hongmin

    2013-01-01

    The crown is a key quality index of strip and plate, the rolling mill system is a complex nonlinear system, the strip qualities are directly affected by the dynamic characteristics of the rolling mil. At present, the studies about the dynamic modeling of the rolling mill system mainly focus on the dynamic simulation for the strip thickness control system, the dynamic characteristics of the strip along the width direction and that of the rolls along axial direction are not considered. In order to study the dynamic changes of strip crown in the rolling process, the dynamic simulation model based on strip crown control is established. The work roll and backup roll are considered as elastic continuous bodies and the work roll and backup roll are joined by a Winkler elastic layer. The rolls are considered as double freely supported beams. The change rate of roll gap is taken into consideration in the metal deformation, based on the principle of dynamic conservation of material flow, the two dimensional dynamic model of metal is established. The model of metal deformation provides exciting force for the rolls dynamic model, and the rolls dynamic model and metal deformation model couple together. Then, based on the two models, the dynamic model of rolling mill system based on strip crown control is established. The Newmark-β method is used to solve the problem, and the dynamic changes of these parameters are obtained as follows: (1) The bending of work roll and backup roll changes with time; (2) The strip crown changes with time; (3) The distribution of rolling force changes with time. Take some cold tandem rolling mill as subject investigated, simulation results and the comparisons with experimental results show that the dynamic model built is rational and correct. The proposed research provides effective theory for optimization of device and technological parameters and development of new technology, plays an important role to improve the strip control precision and

  16. Fuzzy-Neural Control of Hot-Rolling Mill

    Directory of Open Access Journals (Sweden)

    Khearia Mohamad

    2010-12-01

    Full Text Available This paper deals with the application of Fuzzy-Neural Networks (FNNs in multi-machine system control applied on hot steel rolling. The electrical drives that used in rolling system are a set of three-phase induction motors (IM controlled by indirect field-oriented control (IFO. The fundamental goal of this type of control is to eliminate the coupling influence though the coordinate transformation in order to make the AC motor behaves like a separately excited DC motor. Then use Fuzzy-Neural Network in control the IM speed and the rolling plant. In this work MATLAB/SIMULINK models are proposed and implemented for the entire structures. Simulation results are presented to verify the effectiveness of the proposed control schemes. It is found that the proposed system is robust in that it eliminates the disturbances considerably.

  17. Soft Starting Arrangements Availables for Hot Rolling Mills for Energy Conservation

    Science.gov (United States)

    Bisen, A. M.; Bapat, P. M.; Gagnuly, S. K.

    2012-07-01

    The conventional rolling mills in India are producing a major part of structural steel requirement of the country. The energy conservation in these rolling mills can be achieved mainly by reducing the size of the prime mover i.e. main electric motor. The power consumption per ton can be considerably decreased through proper selection of electric motor since it has been an observation by many surveyors[1] that the selection of electric motor of the rolling mill has been almost five to ten times on the higher side which can be easily verified from the power consumption and motor working data.Flywheel is a mechanical storage device. Largest size of flywheels are frequently recommended for smooth running of rolling mills. The main difficulty encountered in selecting large capacity flywheel or flywheel gear box system is the starting of the mill with smaller capacity electric motor. The starting characteristic of electric motor is not suitable for starting such rolling mill with very high inertia flywheel. In such condition it becomes very essential to introduce the soft starting arrangement for the electric motor so that considerably small size motor can start the flywheel effectively.Soft starters are used for the smooth start-up control of three-phase induction motors. The soft starter is functionally located between the Flywheel and the electric motor. In selecting the correct soft starter to suit the application the peculiarities of the soft start should be considered. In the prevailing conditions we use the motor of high horse power due to the fact that the flywheel requires high torque to be driven initially. For the same reason the efficiency of the flywheel is very low initially. Once the flywheel stores sufficient power which is required at the start up, the flywheel then requires less power than given initially. If we somehow are able to increase the efficiency of the flywheel using a flexible electrical, mechanical, hydraulic or flexible drives with

  18. Diagnosis of Gearbox Typical Fault in Rolling Mills Based on the Wavelet Packets Technology

    Institute of Scientific and Technical Information of China (English)

    CUI Lingli; GAO Lixin; ZHANG Jianyu; DING Fang

    2006-01-01

    The early impulse fault diagnosis of the gearbox in rolling mills is often difficult and labour intensive because the gearbox of that high speed machine is multi-shafting transmission system, in which many gearsets and rolling bears work together at the same time and there are much complex frequency structure and various disturb. A new time-frequency method based on the wavelet packets technique was developed and used to extract the impact feature from signals collected from faulty data of one rolling mills gearbox. The method improves the signal to noise ration so that results obtained using this method represents features with fine resolution in both low-frequency and the high frequency bands. The results of analysis indicate the validity and the practicability of the method proposed here.

  19. Lubricant for clean rolling: Escapee oil particles keep cold rolling steel mills lubricated

    NARCIS (Netherlands)

    Van De Graaf, A.

    2002-01-01

    One of the unique selling points of the Corus steel mills at IJmuiden is the quality of the steel they produce. The lubrication used during the last production stage is one of the factors that determine how clean and smooth the steel will emerge from the mill. The usual lubricant consists of an emul

  20. Identification of Material Properties Based on Rolling Process at 4-Stand Laboratory Mill

    Science.gov (United States)

    Szeliga, D.; Graf, M.; Kawalla, R.; Pietrzyk, M.

    2011-05-01

    The general objective of the work is to estimate the properties of the material in hot strip rolling process. The authors propose a modified inverse algorithm; to make direct use of the manufacturing process instead of conventional plastometric tests. This approach allows to reduce time and costs of identification. The rolling at 4-stand pilot mill at the Institute of Metal Forming, TU Bergakademie, Freiberg was selected. The material was C45 steel. The measured quantities of the process were rolling loads and torques, as well as temperatures. Numerical tests have shown that accuracy of torque predictions is low, therefore, the goal function of inverse analysis was defined as an average square root error between measured and FEM calculated rolling loads only. The first stage of the work was to develop the model of the hot strip rolling, which defines the direct model in the inverse analysis. This model is complex, it composes the whole roughing and finishing rolling. Based on the model and results of the laboratory experiment, the deformation process including the temperature field and the recrystallization up to the last finishing mill is calculated. Moreover, an application of the inverse analysis to the identification of the models of the hot strip rolling and design of the rolling parameters allows to obtain the required microstructure of final products. Inverse analysis and/or optimization of such a manufacturing chain is time-consuming. Large number of control parameters makes the time of the analysis unacceptable. Therefore, the metamodel of the hot rolling is applied to make the inverse calculations efficient. In the work the results of calculations with identified process parameters and experimental data are compared and presented. Also advantages and disadvantages are described.

  1. Work roll thermal contour prediction model of nonoriented electrical steel sheets in hot strip mills

    Institute of Scientific and Technical Information of China (English)

    Ningtao Zhao; Jianguo Cao; Jie Zhang; Yi Su; Tanli Yan; Kefeng Rao

    2008-01-01

    The demands for profile and flatness of nonoriented electrical steels are becoming more and more severe. The temperature field and thermal contour of work rolls are the key factors that affect the profile and flatness control in the finishing trains of the hot rolling. A theoretic mathematical model was built by a two-dimensional finite difference to calculate the temperature field and thermal contour at any time within the entire rolling campaign in the hot rolling process. To improve the calculating speed and precision,some special solutions were introduced, including the development of this model, the simplification of boundary conditions, the computation of heat transfer coefficient, and the narrower mesh along the edge of the strip. The effects of rolling pace and work roll shifting on the temperature field and thermal contour of work rolls in the hot rolling process were demonstrated. The calculated results of the prediction model are in good agreement with the measured ones and can be applied to guiding profde and flatness control of nonoriented electrical steel sheets in hot strip mills.

  2. Assessment of personal noise exposure of overhead-traveling crane drivers in steel-rolling mills

    Institute of Scientific and Technical Information of China (English)

    ZENG Lin; CHAI Dong-liang; LI Hui-juan; LEI Zhuo; ZHAO Yi-ming

    2007-01-01

    Background Noise is widespread occupational hazard in iron and steel industry. Overhead-traveling cranes are widely used in this industry, but few studies characterized the overhead-traveling crane drivers' noise exposure level so far. In this study, we assessed and characterized personal noise exposure levels of overhead-traveling crane drivers in two steel-rolling mills.Methods One hundred and twenty-four overhead-traveling crane drivers, 76 in the cold steel-rolling mill and 48 in the hot steel-rolling mill, were enrolled in the study. Personal noise dosimeters (AIHUA Instruments Model AWA5610e,Hangzhou, China) were used to collect full-shift noise exposure data from all the participants. Crane drivers carried dosimeters with microphones placed near their collars during the work shifts. Work logs had been taken by the drivers simultaneously. Personal noise exposure data were divided into segments based on lines in which they worked. All statistical analyses were done using SPSS 13.0.Results The average personal noise exposure (LAeq.8h) of overhead-traveling crane drivers in the hot steel-rolling mills ((85.03±2.25) dB(A)) was higher than that in the cold one ((83.05±2.93) dB(A), P<0.001). There were 17 overhead traveling cranes in the hot steel-rolling mill and 24 cranes in the cold one, of which carrying capacities varied from 15 tons to 100 tons. The average noise exposure level based on different lines in the hot and cold steel-rolling mills were (85.2±2.61) dB(A) and (83.3±3.10) dB(A) respectively (P=0.001), which were similar to the average personal noise exposure in both mills. The noise exposure levels were different among different lines (P=0.021).Conclusion Noise exposure levels, depending upon background noise levels and the noise levels on the ground, are inconstant. As the noise exposure levels are above the 85 dB(A) criteria, these drivers should be involved in the Hearing Conservation Program to protect their hearing.

  3. Design of Rolling State Observers for Application to Control of Thickness and Tension in Rolling Mills

    Directory of Open Access Journals (Sweden)

    Hamid R. Koofigar

    2011-09-01

    Full Text Available This study focuses on the necessity of designing state observers to be used in controller synthesis for rolling processes. This is motivated by the fact that using several kinds of sensors for measuring all of process variables is technically and economically avoided. On the other hand, using exact measurement in feedback control systems could considerably improve the quality of products. In other word, there is a trade-off between high quality and the implementation limitations, managed here by developing rolling state observers. The proposed observers estimate the states not measured directly by the installed sensors. This technique is applicable to both hot rolling and cold rolling processes. Simulation results demonstrate the performance of the proposed estimation algorithm.

  4. Behavior of a nano-particle and a polymer molecule in a nano-scale four-roll mill

    Science.gov (United States)

    Vo, Minh; Papavassiliou, Dimitrios

    2016-11-01

    The four-roll mill device could be used to create a mixed flow from purely extensional stresses to completely rotational through the proper selection of speed and direction of each of the four cylindrical rollers. Considerable research has been done with this device for macroscale rheological studies.. In our study, the dissipative particle dynamics (DPD) method was employed to investigate the behavior of a nano-sphere and a polymer molecule in different conditions within a four-roll mill device. Hydrophilic properties of each roll were generated by adjusting interaction parameters and using bounce back boundary condition at the solid surface. All simulations were run up to 4x106 time steps at room temperature using the open source LAMMPS package. After the flow in the system reached equilibrium, a nano-sphere and then a polymer chain were released at the center of the simulation box. Their trajectories were recorded at different shear rate conditions. The propagation of nanosphere in different rotational flow will be discussed. Additionally, the deformation of polymer chains will be compared to that in a simple shear flow.

  5. Regulation of the Heating Furnace in Tube Rolling Mill

    Directory of Open Access Journals (Sweden)

    Kostúr, K.

    2006-01-01

    Full Text Available The rolling of tube requires homogeneous heating along the tube. In steel work the difference along tube was sometimes 80 °C. The reasons for bad homogeneousness of heating were analyzed by a simulation model of heating furnace. Then the proposal was made for a new control system and also the proposal for reconstruction of furnace. In this contribution also a description of some ways for improvement of heating was made. The main contribution is the proposal of an adaptive system

  6. Heavy metals adsorption on rolling mill scale; Adsorcion de metales pesados sobre cascarill de laminacion

    Energy Technology Data Exchange (ETDEWEB)

    Lopez, F. A.; Martin, M. I.; Perez, C.; Lopez-Delgado, A.; Alguacil, E. J.

    2003-07-01

    A great quantity of industries are responsible for contaminating the environment with the heavy metals which are containing in their wastewaters. The recovery of these metals is both from an environmental and economical points of view of the upmost interest. A study is made of the use of mill scale-originating in the hot rolling of steel-as an adsorbent for the removal of heavy metals from liquid effluents. The adsorption of Zn''2+, Cd''2+ y Pb''2+ on the rolling mill scale was investigated by determination of adsorption isotherms. The effect of time, equilibrium temperature and concentration of metal solution on mill scale adsorption efficiency was evaluated. The adsorption process was analysed using the theories of Langmuir and Freundlich. Desorption process of metals from loaded mill scales was also studied using several doser bent at different experimental conditions. It has been proved that the mill scale is an effective adsorbent for the cations studies in aqueous solutions within the range of the working concentrations. (Author) 32 refs.

  7. Influence of the Radiation Shield on the Temperature of Rails Rolled in the Reversing Mill

    Directory of Open Access Journals (Sweden)

    Gołdasz A.

    2015-04-01

    Full Text Available The paper presents a mathematical model of heat transfer during cooling of hot-rolled rails in the reversing mill. The influence of the radiation shield on the temperature of rolled rails has been analyzed. The heat transfer model for cooling a strip covered by the thermal shield has been presented. The two types of shields build of steel and aluminum sheets separated with insulating layer have been studded. Calculations have been performed with self developed software which utilizes the finite element method.

  8. Asymptotic Method and Numerical Analysis for Self-Excited Vibration in Rolling Mill with Clearance

    Directory of Open Access Journals (Sweden)

    Hongguang Li

    2001-01-01

    Full Text Available In this paper, a dynamic model is proposed for analysis of nonlinear vibrations of rolling mills with fixed and time-varying clearances. Self-excited vibrations of the system that is basically involved with piece-wise nonlinearity and discontinuities are investigated via asymptotic method. It is shown by numerical results obtained for the nonlinear system with a time-varying clearance that different forms of nonlinear vibrations appear to be periodic, quasi-periodic and chaotic. Influence of the system parameters on the nonlinear vibration behaviors is examined by applying the Poincare sections, the bifurcation diagram and the largest Lyapunov exponent. New phenomena are observed in nonlinear motions of the rolling mill mechanism and are of significant importance for design of this type of mechanical systems.

  9. Preparation Model Based Control System For Hot Steel Strip Rolling Mill Stands

    Science.gov (United States)

    Bouazza, S. E.; Abbassi, H. A.; Moussaoui, A. K.

    2008-06-01

    As part of a research project on El-hadjar Hot Steel Rolling Mill Plant Annaba Algeria a new Model based control system is suggested to improve the performance of the hot strip rolling mill process. In this paper off-line model based controllers and a process simulator are described. The process models are based on the laws of physics. these models can predict the future behavior and the stability of the controlled process very reliably. The control scheme consists of a control algorithm. This Model based Control system is evaluated on a simulation model that represents accurately the dynamic of the process. Finally the usefulness to the Steel Industry of the suggested method is highlighted.

  10. Reduced-order observer-based robust synchronisation control of cold rolling mills with measurement delay

    Science.gov (United States)

    Jiao, Xiaohong; Mei, Zhisong

    2010-10-01

    To improve the quality of strip thickness, synchronisation control is investigated for cold rolling mills driven by dual-cylinder electro-hydraulic servo systems. Realising synchronised control in hydraulic automatic gauge control (HAGC) systems of cold rolling mills has challenges with not only the inherent nonlinearities of hydraulic servo systems and uncertainties of load variation but also measurement delay of strip thickness. Since all states are not measurable in practice, output feedback robust synchronisation control problem should be addressed for uncertain nonlinear systems with output delay. Thus, a reduced-order observer-based robust synchronous controller is presented by employing Lyapunov functional stability theory. The controller designed by incorporating the integral of the position synchronisation error of two pistons into state variables successfully guarantees asymptotic convergence to zero of both tracking errors and synchronisation error simultaneously regardless of the nonlinearities and uncertainties as well as the measurement delay. Simulation results in a model obtained from a real cold strip rolling mill demonstrate the effectiveness of the approach.

  11. The milled surface as a precision attachment.

    Science.gov (United States)

    Brudvik, James S; Shor, Alexander

    2004-07-01

    The creation of paralleled, milled surfaces in natural or restored abutment teeth, coupled with removable partial denture castings that have optimal contact with these preparations, results in a path of insertion and removal that is controlled in a manner similar to one using conventional precision attachments. Because the milled surfaces are primarily extracoronal, little if any, additional tooth reduction is required for adequate mouth preparation. Avoiding additional tooth reduction minimizes later abutment fracture. The great increase in stability and resistance to rotational movements, when combined with conventional posterior clasping, provides a reasonable alternative to the precision attachment in providing maximal esthetics for the partially edentulous patients.

  12. Surface quality of cold rolling aluminum strips under lubrication condition

    Institute of Scientific and Technical Information of China (English)

    Jianlin Sun; Wang Lu; Yanli Ma; Qingbing Shi; Aihua Zhang; Jian Li

    2008-01-01

    The effects of oil fill on the rolled surface, including surface roughness and topography, were investigated during cold rolling of aluminum strips. Various mineral oils with viscosities from 0.10 to 1.6 Pa.s were used to obtain different oil film thick-nesses. Results from experiment and calculation show that the thicker oil film protects the initial roughening surface so that it leads to an increase in roughness of the rolled surface, in particular when the surface roughness has the character of direction. The rolled surface roughness was determined by λ, which is the ratio of oil film thickness to the combined surface roughness. When λ > 3, the rolled surface roughness increases rapidly with the increase in oil viscosity, whereas the surface roughening has already occurred when λ < 3, but the increase of the rolled surface roughness with increasing viscosity is not distinct.

  13. A vision-based material tracking system for heavy plate rolling mills

    Science.gov (United States)

    Tratnig, Mark; Reisinger, Johann; Hlobil, Helmut

    2007-01-01

    A modern heavy plate rolling mill can process more than 20 slabs and plates simultaneously. To avoid material confusions during a compact occupancy and the permanent discharging and re-entering of parts, one must know the identity and position of each part at every moment. One possibility to determine the identity and position of each slab and plate is the application of a comprehensive visual-based tracking system. Compared to a tracking system that calculates the position of a plate based on the diameter and the turns of the transport rolls, a visual system is not corrupted by a position- and material dependent transmission slip. In this paper we therefore present a vision-based material tracking system for the 2-dimensional tracking of glowing material in harsh environment. It covers the production area from the plant's descaler to the pre-stand of the rolling mill and consists of four independent, synchronized overlapping cameras. The paper first presents the conceptual design of the tracking system - and continues then with the camera calibration, the determination of pixel contours, the data segmentation and the fitting & modelling of the objects bodies. In a next step, the work will then show the testing setup. It will be described how the material tracking system was implemented into the control system of the rolling mill and how the delivered tracking data was checked on its correctness. Finally, the paper presents some results. It will be shown that the position of some moving plates was estimated with a precision of approx. 0.5m. The results will be analyzed and it will be explained where the inaccuracies come from and how they eventually can be removed. The paper ends with a conclusion and an outlook on future work.

  14. 轧辊轴向移动轧机的应用与发展%APPLICATION AND DEVELOPMENT OF ROLLING MILL WITH AXIAL SHIFTING ROLL

    Institute of Scientific and Technical Information of China (English)

    张凤泉

    2001-01-01

    介绍了轧辊轴向移动轧机的发展过程、工作原理、形式特点以及在国内的应用情况,分析了目前应用最普遍的HC系列轧机的板形控制特性,并对辊系配置进行了深入的探讨。%The present paper introduces the history of development, operating principle and characteristics of the rolling mill with axial shifting roll as well as its application in the Country, analyzes the feature of the shape control for the currently most broadly applied HC rolling mill and discusses in detail the setting up of the roll system.

  15. Storsional self-excited vibration of rolling mill

    Institute of Scientific and Technical Information of China (English)

    唐华平; 严珩志; 钟掘

    2002-01-01

    The roller's torsional self-excited vibration caused by roller stick-slip,and its influence on strip surface quality have been studied.Based on analysis of roller working surface stick-slip,roller rotation dynamics equations have been established.The nonlinear sliding-frictional resistance has been linearized,and dynamics equations have been solved according to the characteristics of stick and slip between roller and strip.The results show that: 1) with decreasing stick time t 1,torsional vibration wave pattern gradually transforms from serration into sinusoid,and frictional self-excited vibration can cover all frequency components which are lower than that of free vibration;2) stick time t 1 is directly proportional to torque increment Δ MR ,and is inversely proportional to live shaft stiffness K and drive shaft rotational velocity ω ;3) when slip time t 2 is basically steady,the longer the stick time,the larger the energy that system absorbs and discharges.As the slip time is a constant,it easily arouses strip surface shear impact and surface streaks.

  16. Structure Irregularity Impedes Drop Roll-Off at Superhydrophobic Surfaces

    DEFF Research Database (Denmark)

    Larsen, Simon Tylsgaard; Andersen, Nis Korsgaard; Søgaard, Emil

    2014-01-01

    We study water drop roll-off at superhydrophobic surfaces with different surface patterns. Superhydrophobic microcavity surfaces were fabricated in silicon and coated with 1H,1H,2H,2H-perfluorodecyltrichlorosilane (FDTS). For the more irregular surface patterns, the observed increase in roll...

  17. Modeling of Surface Geometric Structure State After Integratedformed Milling and Finish Burnishing

    Science.gov (United States)

    Berczyński, Stefan; Grochała, Daniel; Grządziel, Zenon

    2017-06-01

    The article deals with computer-based modeling of burnishing a surface previously milled with a spherical cutter. This method of milling leaves traces, mainly asperities caused by the cutting crossfeed and cutter diameter. The burnishing process - surface plastic treatment - is accompanied by phenomena that take place right in the burnishing ball-milled surface contact zone. The authors present the method for preparing a finite element model and the methodology of tests for the assessment of height parameters of a surface geometrical structure (SGS). In the physical model the workpieces had a cuboidal shape and these dimensions: (width × height × length) 2×1×4.5 mm. As in the process of burnishing a cuboidal workpiece is affected by plastic deformations, the nonlinearities of the milled item were taken into account. The physical model of the process assumed that the burnishing ball would be rolled perpendicularly to milling cutter linear traces. The model tests included the application of three different burnishing forces: 250 N, 500 N and 1000 N. The process modeling featured the contact and pressing of a ball into the workpiece surface till the desired force was attained, then the burnishing ball was rolled along the surface section of 2 mm, and the burnishing force was gradually reduced till the ball left the contact zone. While rolling, the burnishing ball turned by a 23° angle. The cumulative diagrams depict plastic deformations of the modeled surfaces after milling and burnishing with defined force values. The roughness of idealized milled surface was calculated for the physical model under consideration, i.e. in an elementary section between profile peaks spaced at intervals of crossfeed passes, where the milling feed fwm = 0.5 mm. Also, asperities after burnishing were calculated for the same section. The differences of the obtained values fall below 20% of mean values recorded during empirical experiments. The adopted simplification in after-milling

  18. Factors Affecting the Development of Oxide Scales on Austenitic Stainless Steels during Hot Rolling in Steckel Mills

    Science.gov (United States)

    Cobo, S. J.; Rainforth, W. M.

    2008-10-01

    The hot rolling of austenitic stainless steels in Steckel Mills introduces particular characteristics to the development of oxides scales and surface structures. In this work, the formation of oxide structures during multipass hot rolling of 302 steel was studied under different sets of processing parameters in a laboratory system designed for the simulation of the Steckel process. The resulting surface structures were characterized by a set of complementary techniques involving scanning electron microscopy, energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), and glow discharge optical spectroscopy (GDOS). The surface analysis revealed two alternative surface structures: one consisting in a thin protective oxide layer rich in Cr2O3 and the other consisting in thick complex structures containing several successive nonprotective oxide scale and metal layers resulting from a cyclic oxidation pattern involving stages of protective oxidation, chemical breakaway, and duplex oxidation. The critical condition that determined the activation of one mechanism or the other was identified associated with the parabolic rate constant for Cr2O3 growth and the diffusivity of Cr in the alloy. The effects of changes in temperature, deformation, and furnace atmosphere are discussed. Alternatives for controlling scale development are presented.

  19. Antireflective surface patterned by rolling mask lithography

    Science.gov (United States)

    Seitz, Oliver; Geddes, Joseph B.; Aryal, Mukti; Perez, Joseph; Wassei, Jonathan; McMackin, Ian; Kobrin, Boris

    2014-03-01

    A growing number of commercial products such as displays, solar panels, light emitting diodes (LEDs and OLEDs), automotive and architectural glass are driving demand for glass with high performance surfaces that offer anti-reflective, self-cleaning, and other advanced functions. State-of-the-art coatings do not meet the desired performance characteristics or cannot be applied over large areas in a cost-effective manner. "Rolling Mask Lithography" (RML™) enables highresolution lithographic nano-patterning over large-areas at low-cost and high-throughput. RML is a photolithographic process performed using ultraviolet (UV) illumination transmitted through a soft cylindrical mask as it rolls across a substrate. Subsequent transfer of photoresist patterns into the substrate is achieved using an etching process, which creates a nanostructured surface. The current generation exposure tool is capable of patterning one-meter long substrates with a width of 300 mm. High-throughput and low-cost are achieved using continuous exposure of the resist by the cylindrical photomask. Here, we report on significant improvements in the application of RML™ to fabricate anti-reflective surfaces. Briefly, an optical surface can be made antireflective by "texturing" it with a nano-scale pattern to reduce the discontinuity in the index of refraction between the air and the bulk optical material. An array of cones, similar to the structure of a moth's eye, performs this way. Substrates are patterned using RML™ and etched to produce an array of cones with an aspect ratio of 3:1, which decreases the reflectivity below 0.1%.

  20. Customized maximal-overlap multiwavelet denoising with data-driven group threshold for condition monitoring of rolling mill drivetrain

    Science.gov (United States)

    Chen, Jinglong; Wan, Zhiguo; Pan, Jun; Zi, Yanyang; Wang, Yu; Chen, Binqiang; Sun, Hailiang; Yuan, Jing; He, Zhengjia

    2016-02-01

    Fault identification timely of rolling mill drivetrain is significant for guaranteeing product quality and realizing long-term safe operation. So, condition monitoring system of rolling mill drivetrain is designed and developed. However, because compound fault and weak fault feature information is usually sub-merged in heavy background noise, this task still faces challenge. This paper provides a possibility for fault identification of rolling mills drivetrain by proposing customized maximal-overlap multiwavelet denoising method. The effectiveness of wavelet denoising method mainly relies on the appropriate selections of wavelet base, transform strategy and threshold rule. First, in order to realize exact matching and accurate detection of fault feature, customized multiwavelet basis function is constructed via symmetric lifting scheme and then vibration signal is processed by maximal-overlap multiwavelet transform. Next, based on spatial dependency of multiwavelet transform coefficients, spatial neighboring coefficient data-driven group threshold shrinkage strategy is developed for denoising process by choosing the optimal group length and threshold via the minimum of Stein's Unbiased Risk Estimate. The effectiveness of proposed method is first demonstrated through compound fault identification of reduction gearbox on rolling mill. Then it is applied for weak fault identification of dedusting fan bearing on rolling mill and the results support its feasibility.

  1. A Fault Diagnosis Expert System for a Heavy Motor Used in a Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A fault diagnosis expert system for a heavy motor used in a rolling mill is established in this paper. The fault diagnosis knowledge base was built, and its knowledge was represented by production rules. The knowledge base includes daily inspection system, brief diagnosis system and precise diagnosis system. A pull-down menu was adopted for the management of the knowledge base. The system can run under the help of expert system development tools. Practical examples show that the expert system can diagnose faults rapidly and precisely.

  2. Formation of surface coating on milling balls during milling of Cr powders

    Institute of Scientific and Technical Information of China (English)

    王成国; 齐宝森; 王瑞华

    2002-01-01

    The formation regularity of surface coating on milling balls during milling of Cr powders was investigated, revealing that the plastic deformation of the balls surface plays an important role in the formation of coating and that the stronger affinity between the powders and the balls is a necessary pre-condition for the coating. The size of Cr powders, the coating thickness and the microhardness vary consistently with milling time during milling. At initial milling stage, the powder size decreases, while the coating thickness and the microhardness increase, however, after milling for 24h, they all change slightly with prolonged milling, indicating a dynamic equilibrium between the powders cold welding and crashing, i.e. an almost equal rate for the powders attaching to and breaking off the milling balls.

  3. Gauge-meter model building based on the effect of elastic deformation of rolls in a plate mill

    Institute of Scientific and Technical Information of China (English)

    Xianlei Hu; Zhaodong Wang; Zhong Zhao; Xianghua Liu; Guodong Wang

    2007-01-01

    The calculation error of the gauge-meter model will affect the gap setting precision and the self-learn precision of rolling force. The precision of the gauge-meter model is strongly influenced by plate width, working roll radius, backup roll radius, working roll crown, backup roll crown, and rolling force. The influence rules are hard to get by measuring. Taking a conventional 4-h plate mill as the research subject, these influences were transferred into the calculation of roll deflection and flattening deformation. To calculate these deformations, the theory of the influence function method was adopted. By modifying the traditional gauge-meter model, a novel model of the effect of roll elastic deformation on the gap setting was built by data fitting. By this model, it was convenient to analyze the variation caused by the rolling condition. Combining the elastic deformation model of rolls with the kiss-rolls method, a gauge-meter model was put forward for plate thickness prediction. The prediction precision of thickness was greatly improved by the new gaugemeter model.

  4. Hardening Roll Surface by Plasma Nitriding with Subsequent Hardfacing

    Science.gov (United States)

    Pesin, A.; Pustovoytov, D.; Vafin, R.; Yagafarov, I.; Vardanyan, E.

    2017-05-01

    The wear of the surface layer of rolls after ion nitriding in glow discharge, followed by a coating of TiN -TiAlN plasma arc are studied and simulated. stress-strain state of the material rolls under asymmetric rolling with ultra-high shear deformations is simulated. The effect of thermal fields, formed upon contact of the tool and a deformable sheet, the structure of aluminum alloys, are considered.

  5. GENERALIZED SIMULATION MODEL FOR MILLED SURFACE TOPOGRAPHY-APPLICATION TO PERIPHERAL MILLING

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Based on analyzing various factors influencing milled surface topography, firstly, a generalized model for milled surface topography is proposed. Secondly, using the principles of transformation matrix and vector operation, the trajectory equation of cutting edge relative to workpiece is derived. Then, a three-dimensional topography simulation algorithm is constructed through dividing the workpiece into regular grids. Finally, taking the peripheral milling process as an example, the generalized model is simplified, and the corresponding simulation examples are given. The results indicate that it is very efficient for the generalized model to be used to analyze and simulate the peripherally milled surface topography.

  6. Nanostructured MgH2 obtained by cold rolling combined with short-time high-energy ball milling

    Directory of Open Access Journals (Sweden)

    Ricardo Floriano

    2012-01-01

    Full Text Available MgH2 was processed by short time high-energy ball milling (BM and cold rolling (CR. A new alternative processing route (CR + BM using the combination of CR followed by short time BM step was also applied. The effects on the final morphology, crystalline structure and H-sorption properties were evaluated. The CR + BM processing (compared to BM and CR process resulted in an inhomogeneous particle size distribution and the biggest crystallite size of MgH2, showing that there is a clear dependence between the size/shape of the particles which compose the starting material and the efficiency of crystallite size reduction during the BM process. On the other hand, we observed that a short BM step improved the kinetic properties of the cold rolled material. It shows that the particle size reduction of MgH2 obtained by CR combined with the increase in specific surface area attained by short BM step could be key factors to allow the use of the CR + BM route.

  7. Nanostructured MgH2 obtained by cold rolling combined with short-time high-energy ball milling

    Directory of Open Access Journals (Sweden)

    Ricardo Floriano

    2013-02-01

    Full Text Available MgH2 was processed by short time high-energy ball milling (BM and cold rolling (CR. A new alternative processing route (CR + BM using the combination of CR followed by short time BM step was also applied. The effects on the final morphology, crystalline structure and H-sorption properties were evaluated. The CR + BM processing (compared to BM and CR process resulted in an inhomogeneous particle size distribution and the biggest crystallite size of MgH2, showing that there is a clear dependence between the size/shape of the particles which compose the starting material and the efficiency of crystallite size reduction during the BM process. On the other hand, we observed that a short BM step improved the kinetic properties of the cold rolled material. It shows that the particle size reduction of MgH2 obtained by CR combined with the increase in specific surface area attained by short BM step could be key factors to allow the use of the CR + BM route.

  8. Mathematical model for strip surface roughness of stainless steel in cold rolling process

    Science.gov (United States)

    Chen, Jinshan; Li, Changsheng; Zhu, Tao; Han, Wenlong; Cao, Yong

    2013-05-01

    Surface roughness control is one of the most important subjects during producing stainless steel strips. In this paper, under the conditions of introducing to the concepts of transferring ratio and genetic factor and through the further theoretical analysis, a set of theoretical models about strip surface roughness were put forward in stainless steel cold tandem rolling. Meanwhile, the lubrication experiment in cold rolling process of SUS430 stainless steel strip was carried out in order to comprehensively study surface roughness. The effect of main factors on transferring ratio and genetic factor was analyzed quantitatively, such as reduction, initial thickness, deformation resistance, emulsion technological parameters and so on. Attenuation function equations used for describing roll surface roughness were set up, and also strip surface roughness at the entry of last mill was solved approximately. Ultimately, mathematical model on strip surface roughness for cold tandem rolling of stainless steel was built, and then it was used into the practical production. A great number of statistical results show that experimental data is in excellent agreement with the given regression equations, and exactly, the relative deviation on roughness between calculated and measured is less than 6.34%.

  9. EQUIVALENT NORMAL CURVATURE APPROACH MILLING MODEL OF MACHINING FREEFORM SURFACES

    Institute of Scientific and Technical Information of China (English)

    YI Xianzhong; MA Weiguo; QI Haiying; YAN Zesheng; GAO Deli

    2008-01-01

    A new milling methodology with the equivalent normal curvature milling model machining freeform surfaces is proposed based on the normal curvature theorems on differential geometry. Moreover, a specialized whirlwind milling tool and a 5-axis CNC horizontal milling machine are introduced. This new milling model can efficiently enlarge the material removal volume at the tip of the whirlwind milling tool and improve the producing capacity. The machining strategy of this model is to regulate the orientation of the whirlwind milling tool relatively to the principal directions of the workpiece surface at the point of contact, so as to create a full match with collision avoidance between the workpiece surface and the symmetric rotational surface of the milling tool. The practical results show that this new milling model is an effective method in machining complex three- dimensional surfaces. This model has a good improvement on finishing machining time and scallop height in machining the freeform surfaces over other milling processes. Some actual examples for manufacturing the freeform surfaces with this new model are given.

  10. 轧钢机厚度鲁棒控制策略研究%Robust Control Strategy Rolling Mill Thickness

    Institute of Scientific and Technical Information of China (English)

    罗建强

    2015-01-01

    One of the important indicators of the quality of products for the strip thickness. In order to improve the quality of strip products, the need to strengthen the study of rolling mill thickness control system. Discusses the robust control strategy rolling mill thickness, elaborated robust control theory, and describes the rolling mill thickness control based on the robust performance analysis of the rolling mill thickness robust control strategies, hoping to provide reference and research areas relevant reference.%衡量板带产品质量的重要指标之一为厚度。为了提高板带产品的质量,需要加强对轧钢机厚度控制系统的研究。主要讨论了轧钢机厚度鲁棒控制策略,阐述了鲁棒控制理论,说明了轧钢机厚度控制基础,从鲁棒性能方面分析了轧钢机厚度鲁棒控制策略,希望能为相关研究领域提供借鉴和参考。

  11. Modelling and Simulation of Three Level Inverters for Main Drive of the Plate Mill Rolling Stand

    Directory of Open Access Journals (Sweden)

    Gasiyarov Vadim R.

    2016-01-01

    Full Text Available This paper addresses a modelling and a simulation of three level inverters for main drive of the plate mill rolling stand. The main purpose of the article is to develop of a mathematical description of the three level voltage source inverter based on a space vector pulse width modulation and to simulate a consumption current by the main electric drive based on 18-pulse rectification circuit. A twelve-megawatt synchronous motor as a load has been used. The modelling results were simulated at the Matlab/Simulink program. It can allow us to estimate an electromagnetic compatibility of the main electric drive based on transients of the consumption current. The research results can be used to assess the electromagnetic compatibility of powerful three level natural point clamped converters with different types of the space vector pulse width modulation on a load or a grid.

  12. New technology for recycling materials from oily cold rolling mill sludge

    Institute of Scientific and Technical Information of China (English)

    Bo Liu; Shen-gen Zhang; Jian-jun Tian; De-an Pan; Ling Meng; Yang Liu

    2013-01-01

    Oily cold rolling mill (CRM) sludge is one of metallurgical industry solid wastes. The recycle of these wastes can not only protect the environment but also permit their reutilization. In this research, a new process of“hydrometallurgical treatment+hydrothermal synthesis”was investigated for the combined recovery of iron and organic materials from oily CRM sludge. Hydrometallurgical treatment, mainly including acid leaching, centrifugal separation, neutralization reaction, oxidizing, and preparation of hydrothermal reaction precursor, was first utilized for processing the sludge. Then, micaceous iron oxide (MIO) pigment powders were prepared through hydrothermal reaction of the obtained precursor in alkaline media. The separated organic materials can be used for fuel or chemical feedstock. The quality of the prepared MIO pigments is in accordance with the standards of MIO pigments for paints (ISO 10601-2007). This clean, eff ective, and economical technology off ers a new way to recycle oily CRM sludge.

  13. Multicriteria FMECA Based Decision-Making for Aluminium Wire Process Rolling Mill through COPRAS-G

    Directory of Open Access Journals (Sweden)

    Nilesh Pancholi

    2016-01-01

    Full Text Available This paper presents a multifactor decision-making approach based on “grey-complex proportional assessment (COPRAS-G method” in a view to overcome the limitations of Failure Mode Effect and Criticality Analysis (FMECA. In this model, the scores against each failure mode are expressed in grey number instead of crisp values to evaluate the criticalities of the failure modes without uncertainty. The suggested study is carried out to identify the weights of major failure causes for bearings, gears, and shafts of aluminium wire rolling mill plant. The primary findings of the paper are that sudden impact on the rolls seems to be most critical failure cause and loss of power seems to be least critical failure cause. It is suggested to modify the current control practices with proper maintenance strategy based on achieved maintainability criticality index (MCI for different failure causes. The outcome of study will be helpful in deriving optimized maintenance plan to maximize the performance of process industry.

  14. Increase of mechanical properties of hot plate due to introduction of a cycle of high-speed asymetry of work rolls on four-high mill 5000

    Institute of Scientific and Technical Information of China (English)

    Severinets; I.; Y.; Kazakbaev; N.; M.; Rusakov; A.; D.; Tyapaev; O.; V.

    2005-01-01

    In the given work results of researches asymmetric rolling on reversive mill 5000 are considered.By definition of boundary modes of asymmetry and an opportunity of application results of precomputations are resulted in production for various circuits of rolling. Results of influence of asymmetric rolling on physic and mechanical properties, structure and geometry hot sheets are shown, recommendations to introduction of modes of asymmetry in a production cycle of manufacturing of sheet-rolling production of the improved quality are developed

  15. Development of Centrifugal Cast High Speed Steel Roll with High Wear Resistance for Pre-Finishing Stands of a Hot Rod-Wire Mill

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhi-qiang; FENG Xi-lan; FU Han-guang; SHA Quan-you

    2004-01-01

    The present study aims at developing high speed steel ( HSS ) as roll materials to replace traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy, because lowcost alley cast iron rolls have poor wear resistance and the cost of high-quality PM hard alloy rolls is too high to be accepted by some users. By means of a centrifugal casting method, HSS rolls with excellent wear resistance have been developed. Its hardness is 65 ~ 67HRC, and its variation is smaller than 2HRC ; its impact toughness excels 15J/cm2. Using pre-finishing stands of a high-speed hot wire-rod rolling mill, the wear raze of HSS rolls per one thousand ton of steel is 0. 25mm. However, the manufacturing burden of HSS rolls is obviously lower than that of PM hard alloy rolls; it is only 30% of that of PM hard alloy rolls.

  16. Effect of Stiffness of Rolling Joints on the Dynamic Characteristic of Ball Screw Feed Systems in a Milling Machine

    Directory of Open Access Journals (Sweden)

    Dazhong Wang

    2015-01-01

    Full Text Available Dynamic characteristic of ball screw feed system in a milling machine is studied numerically in this work. In order to avoid the difficulty in determining the stiffness of rolling joints theoretically, a dynamic modeling method for analyzing the feed system is discussed, and a stiffness calculation method of the rolling joints is proposed based on the Hertz contact theory. Taking a 3-axis computer numerical control (CNC milling machine set ermined as a research object, the stiffness of its fixed joint between the column and the body together with the stiffness parameters of the rolling joints is evaluated according to the Takashi Yoshimura method. Then, a finite element (FE model is established for the machine tool. The correctness of the FE model and the stiffness calculation method of the rolling joints are validated by theoretical and experimental modal analysis results of the machine tool’s workbench. Under the two modeling methods of joints incorporating the stiffness parameters and rigid connection, a theoretical modal analysis is conducted for the CNC milling machine. The natural frequencies and modal shapes reveal that the joints’ dynamic characteristic has an important influence on the dynamic performance of a whole machine tool, especially for the case with natural frequency and higher modes.

  17. Study on Online Analysis of Transfer Function of Variable-Speed Rolling Mill Motor with Shaft Torsional Vibration Systems

    Science.gov (United States)

    Tamaoki, Toshifumi; Takanezawa, Makoto; Kimoto, Masanori; Morita, Noboru; Hoshino, Takeo; Hashizume, Kenji

    The torsional vibration between metal rolling rolls and a rolling mill motor, may occur in recent days, as a result of higher speed response adjustment for variable speed rolling mill motor drive system. Issues in this paper are focused on excess acceleration value, in tangential direction of the mill motor rotor, which is caused by the motor shaft torsional resonance at the white noise signal superposition to the speed reference signal of the motor drive system for the online transfer function analysis. As a result of the acceleration analysis, the acceleration values in “G” (Relative acceleration value on the basis of Gravity) can be plotted on “Bode-Diagram”, which is namely frequency response for the speed signal amplitude transmission ratio. In addition, relation between the white noise amplitude reduction and the transfer function analysis accuracy deterioration is also examined, in this paper. As the amplitude of the white noise decreases, the analysis error increases because of the reduction in the resolution when the amplitude of the white noise signal is small.

  18. New surface layers with low rolling resistance tested in Denmark

    DEFF Research Database (Denmark)

    Pettinari, Matteo; Schmidt, Bjarne; Jensen, Bjarne Bo

    2014-01-01

    Rolling Resistance coefficient that could improve energy efficiency of the roads. In particular, two new types of Split Mastic Asphalt (SMA) were developed and compared to a reference one; both mixtures have a relatively small maximum grain-size, 6 mm and 8 mm, respectively. Surface measurements...... such as Skid Resistance and Mean Depth Profile were appropriately verified in order to fulfill these essential texture values. Samples were taken and studied in the laboratory to analyze the volumetric characteristics. Rolling resistance measurements have shown that both new SMAs have a reduced Rolling...

  19. New surface layers with low rolling resistance tested in Denmark

    DEFF Research Database (Denmark)

    Pettinari, Matteo; Schmidt, Bjarne; Jensen, Bjarne Bo

    2014-01-01

    The project ‘CO2 emission reduction by exploitation of rolling resistance modeling of pavements’ (COOEE) was started in 2011 to establish a scientific background for development of novel pavement types and asset management solutions that minimize the rolling resistance for cars and trucks...... Rolling Resistance coefficient that could improve energy efficiency of the roads. In particular, two new types of Split Mastic Asphalt (SMA) were developed and compared to a reference one; both mixtures have a relatively small maximum grain-size, 6 mm and 8 mm, respectively. Surface measurements...

  20. 冷轧机张力控制系统分析%Cold Rolling Mill Tension Control System Analysis

    Institute of Scientific and Technical Information of China (English)

    吴俊

    2015-01-01

    The stability of tension directly affects the quality of the rolled products, therefore, constant tension control rolling mill automatic control system is a key technology. Expounds the role of tension in mill production, the concept of tension, tension control and influence of the basic principles of tension fluctuation factor.%张力的稳定性直接影响着轧制产品的质量,因此,轧机的恒张力控制是轧机自动控制系统中的关键技术。主要阐述了张力在轧机生产中的作用、张力的概念、张力控制的基本原理和影响张力波动的因素。

  1. Rheology of coal-water slurries prepared by the high-pressure roll mill grinding of coal. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Fuerstenau, D.W.; De, A.

    1996-08-01

    The preparation of coal water slurries to replace fuel oil for direct combustion has become an important field in modem coal technology. The U.S. Department of Energy has planned or has underway several demonstration projects to burn coal-water slurries to replace fuel oil is attractive not only because there is an assured domestic supply of coal, but also on various technoeconomic grounds. Coal-water slurries combine the handling flexibility of fuel oil in power plants and various other industrial applications. This report discusses the rheology of coal-water slurries and the correlation to the coal preparation by grinding with a choke-fed high pressure roll mill. Performance of the roll mills and energy consumption are described.

  2. The Physical Flow of Materials and the Associated Costs in the Production Process of a Rolling Mill

    Directory of Open Access Journals (Sweden)

    Holisz-Burzyńska, J.

    2007-01-01

    Full Text Available Efficiency of resources use is, in a large extent, determined by the organization of production flow and the way of their control. The optimization of materials flow in the production process requires the identification of physical flows of goods and it cost. In the article the physical flow process of materials stream in the production process in one of Polish rolling mill and also its logistics analysis and cost analysis are presented.

  3. EXPERIMENTAL STUDY ON INFLUENCE OF SUPPLIED PRESSURE FLUCTUATION ON OUTPUT ARACTERISTIC OF PRESSURE CONTROL SYSTEM OF ROLLING MILL

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The infulence of supplied pressure fluctuation on output accuracy for the electro-hydraulic pressure control system of the rolling mill is discussed.Based on the bond graph theory and experimental study,the relationship between the variation of system output pressure and the supplied pressure fluctuation and the influence of the system bandwidth on system output pressure are provided.A theoretical base for determining the allowable fluctuation range of pressure and accurate design of constant pressure source system is obtained.

  4. Reducing roll motion by passive free surface tanks

    DEFF Research Database (Denmark)

    Nielsen, Ulrik Dam; Nielsen, Christian S.

    2014-01-01

    Roll stabilisation of motorised vessels plays an important part in reducing passenger discomfort and increasing safety and cargo capacity. Passive free surface tanks are considered a low-cost stabilising method, which is efficient at all speeds without increasing hull resistance. In this study......, a mathematical model for evaluating the performance of a passive free surface tank is established. This is done by coupling a roll model to a fluid flow model. As a numerical example, the seakeeping abilities of a container vessel are evaluated. The necessary methods for performing the simulation are presented...... and the design of a free surface tank is explained. The effects of the passive free surface tank are evaluated and a significant damping effect is observed, particularly in cases with resonant roll....

  5. Uranium Mill Tailings Remedial Action Project surface project management plan

    Energy Technology Data Exchange (ETDEWEB)

    1994-09-01

    This Project Management Plan describes the planning, systems, and organization that shall be used to manage the Uranium Mill Tailings Remedial Action Project (UMTRA). US DOE is authorized to stabilize and control surface tailings and ground water contamination at 24 inactive uranium processing sites and associated vicinity properties containing uranium mill tailings and related residual radioactive materials.

  6. 连轧机组换辊控制系统的研究与应用%Study and Application of Roll Change Control System in Cold Tandem Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    王亮

    2013-01-01

      介绍某1420 mm 五机架冷连轧生产线换辊控制系统的结构与控制方式。%The article describes the structure and control mode of the roll change control system for a 1420 mm five-stand cold tandem rolling mill.

  7. Tribological thin films on steel rolling element bearing surfaces

    Science.gov (United States)

    Evans, Ryan David

    Tribological thin films are of interest to designers and end-users of friction management and load transmission components such as steel rolling element bearings. This study sought to reveal new information about the properties and formation of such films, spanning the scope of their technical evolution from natural oxide films, to antiwear films from lubricant additives, and finally engineered nanocomposite metal carbide/amorphous hydrocarbon (MC/a-C:H) films. Transmission electron microscopy (TEM) was performed on the near-surface material (depth gear oil additives. Site-specific thinning of cross-section cone surface sections for TEM analyses was conducted using the focused ion beam milling technique. Two types of oxide surface films were characterized for the cones tested in mineral oil only, each one corresponding to a different lubrication severity. Continuous and adherent antiwear films were found on the cone surfaces tested with lubricant additives, and their composition depended on the lubrication conditions. A sharp interface separated the antiwear film and base steel. Various TEM analytical techniques were used to study the segregation of elements throughout the film volume. The properties of nanocomposite tantalum carbide/amorphous hydrocarbon (TaC/a-C:H) thin films depend sensitively on reactive magnetron sputtering deposition process conditions. TaC/a-C:H film growth was studied as a function of three deposition parameters in designed experiments: acetylene flow rate, applied d.c. bias voltage, and substrate carousel rotation rate. Empirical models were developed for the following film characteristics to identify process-property trend relationships: Ta/C atomic ratio, hydrogen content, film thickness. TaC crystallite size, Raman spectrum, compressive stress, hardness, and elastic modules. TEM measurements revealed the film base structure consisted of equiaxed cubic B1-TaC crystallites (< 5 nm) suspended in an a-C:H matrix. At the nanometer-scale, the

  8. Genetic based sensorless hybrid intelligent controller for strip loop formation control between inter-stands in hot steel rolling mills.

    Science.gov (United States)

    Thangavel, S; Palanisamy, V; Duraiswamy, K

    2008-04-01

    Safe operating environment is essential for all complex industrial processes. The safety issues in steel rolling mill when the hot strip passes through consecutive mill stands have been considered in this paper. Formation of sag in strip is a common problem in the rolling process. The excessive sag can lead to scrap runs and damage to machinery. Conventional controllers for mill actuation system are based on a rolling model. The factors like rise in temperature, aging, wear and tear are not taken into account while designing a conventional controller. Therefore, the conventional controller cannot yield a requisite controlled output. In this paper, a new Genetic-neuro-fuzzy hybrid controller without tension sensor has been proposed to optimize the quantum of excessive sag and reduce it. The performance of the proposed controller has been compared with the performance of fuzzy logic controller, Neuro-fuzzy controller and conventional controller with the help of data collected from the plant. The simulation results depict that the proposed controller has superior performance than the other controllers.

  9. Synchronous control for the hydraulic width system of edger rolling mill

    Science.gov (United States)

    Ning, Shurong; Fan, Zhuoyu

    2008-10-01

    Edger rolling mill is a load system in which the upper and the lower cylinder actuate a side vertical roller at the same time. Due to the linkage of the load, the output and control of two channels influence each other. Synchronic-control issue is discussed aim to the system with serious coupling. Neural network inverse as decoupling controller is proposed to account for the complicated process dynamics characterized by nonlinear, time-varying, uncertain and load couple properties. Firstly, the reversibility of the system is analyzed and the ANN inverse dynamic is constructed based on a feed forward and neural network structure with enlarged back propagation algorithm. Secondly, the system is changed into two pseudo-linear sub-system through connecting the controlled system and inverse dynamic model in series. Aim to two pseudo-linear sub-system pole assignments method is proposed to enhance the whole system performance. A series simulation was conducted and results showed the proposed controller does better than traditional PID not only on decoupling but also on the transient response, as well as robustness under vary conditions.

  10. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    Science.gov (United States)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  11. HOT ROLLING OF A FERRITIC STAINLESS STEEL IN A STECKEL MILL: THERMOMECHANICAL AND MICROSTRUCTURAL CARACTERIZATION AND MATHEMATICAL MODELLING OF THE EVOLUTION OF RECRYSTALLIZED VOLUME FRACTION OF FERRITE

    Directory of Open Access Journals (Sweden)

    Willy Schuwarten Júnior

    2013-10-01

    Full Text Available A thermomechanical and a microstructure caracterization and a mathematical model of the evolution of the recrystallized volume fraction of ferrite in hot rolling in a Steckel mill have been carried out here. The proposed model is able to reasonably predict the observed in hot rolling, that is, there is 100% recrystallization of ferrite after roughing and partial recrystallization only after finishing

  12. INFLUENCE OF CONFIGURATION OF EQUIPMENT OF A HIGH-SPEED ROD MILL ON QUALITATIVE CHARACTERISTICS OF HIGH-CARBON ROLLED WIRE

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2011-01-01

    Full Text Available The quality of output production has increased in the result of new arrangement of finishing train of block construction of rod mill of RUP «BMZ». Additional using in rolled line of reducing-sizing block at production of high- carbon rolled wire enabled to reduce the dispersion of mechanical characteristics, to decrease the depth of decarburized layer.

  13. Computer simulation of rolling wear on bionic non-smooth convex surfaces

    Institute of Scientific and Technical Information of China (English)

    HAN Zhi-wu; LIU Zu-bin; YANG Zhuo-juan; YAN Yu-ying; REN Lu-quan

    2004-01-01

    The study of bionics has found that the skins of many burrow animals which live in soil and stone conditions have an anti wear function, and which is related to their body surfaces' non-smooth morphology. In the present study, bionic non-smooth surfaces are used in roll surface design, and roll models with convex non-smooth surfaces are developed. The rolling wear of non-smooth roll in steel rolling is simulated by the FEM software-ANSYS. The equivalent stress, the node friction stress, and the node contact pressure between the roll and the rolling piece are calculated; and the anti-wear mechanism is analyzed.

  14. Chemical milling solution produces smooth surface finish on aluminum

    Science.gov (United States)

    Lorenzen, H. C.

    1966-01-01

    Elementary sulfur mixed into a solution of caustic soda and salts produces an etchant which will chemically mill end-grain surfaces on aluminum plate. This composition results in the least amount of thickness variation and pitting.

  15. Study on the Surface Integrity of a Thin-Walled Aluminum Alloy Structure after a Bilateral Slid Rolling Process

    Directory of Open Access Journals (Sweden)

    Laixiao Lu

    2016-04-01

    Full Text Available For studying the influence of a bilateral slid rolling process (BSRP on the surface integrity of a thin-walled aluminum alloy structure, and revealing the generation mechanism of residual stresses, a self-designed BSRP appliance was used to conduct rolling experiments. With the aid of a surface optical profiler, an X-ray stress analyzer, and a scanning electron microscope (SEM, the differences in surface integrity before and after BSRP were explored. The internal changing mechanism of physical as well as mechanical properties was probed. The results show that surface roughness (Ra is reduced by 23.7%, microhardness is increased by 21.6%, and the depth of the hardening layer is about 100 μm. Serious plastic deformation was observed within the subsurface of the rolled region. The residual stress distributions along the depth of the rolling surface and milling surface were tested respectively. Residual stresses with deep and high amplitudes were generated via the BSRP. Based on the analysis of the microstructure, the generation mechanism of the residual stresses was probed. The residual stress of the rolling area consisted of two sections: microscopic stresses caused by local plastic deformation and macroscopic stresses caused by overall non-uniform deformation.

  16. Simulation of two Stands Cold Rolling Mill Process Using a Combination of Neural Networks and Genetic Algorithms to Avoid the Chatter Phenomenon

    Directory of Open Access Journals (Sweden)

    Behzad BahramiNejad

    2015-03-01

    Full Text Available Rolling mill Industry is one of the most profitable industries in the world. Chatter phenomenon is one of the key issues in this industry. Chatter or rolling unwanted vibrations not only has an adverse effect on product quality, but also reduces considerably the efficiency with reduced rolling velocities of rolling lines. This paper is an attempt to simulate the phenomenon of Chatter more accurate than the previous performed simulations. In order to increase the production speed, it needs to avoid parameters which effect on the Chatter and varieties with the rolling lines condition. Actual values of these parameters were determined in the archives of the Mobarakeh two stand cold rolling mills and collected on the 210 case study of real chattering. To simulate the experiment, a neural network is trained and weights and bias values of the neural network with genetic optimization algorithm were used to get an optimal neural network which reduces bugs on the test data. So this model is capable to predict speed of Chatter threshold on rolling process of two stand cold rolling mill with the accuracy less than one percent. So it can be used in rolling process with the building intelligent recognition systems to prevent the creator conditions of the chatter frequency range.

  17. EXPERIMENTAL STUDY OF THE DYNAMICS OF CENTRIFUGAL CASTING MACHINES FOR PRODUCTION OF MILL ROLLS

    Directory of Open Access Journals (Sweden)

    P. G. Anofriev

    2017-06-01

    Full Text Available Purpose. The main purpose of experimental studies is to establish the adequacy of the developed mathematical models of machine fluctuations and the actual parameters of machine vibration. Almost all casting machines for the production of mill rolls have a unique design and performances. The additional aim of this work is to compare the vibration level of the casting machine with the requirements of the current vibration standards for new technological machines. Frequency analysis of the oscillations allows establishing defects in workmanship, errors of rotating parts installation and their influence on the dynamics of the machine. Methodology. Measurement of vibration parameters was performed on the moving parts of roller bearings of the machine. To measure the amplitudes of accelerations in three mutually perpendicular directions piezoelectric sensors with magnetic mount were used. Electrical signals from the sensors were recorded on magnetic tape. Further analysis of the oscillations was carried out and visualized using specialized frequency analyzer. The frequency analyzer implements the algorithm of fast Fourier transformation and/or integration of sensor input signal. After the first integration the data for plotting the vibration velocity spectrogram were obtained and as a result of the second integration there are the data of vibration displacements spectrogram of the machine supports. Findings. The results of experimental studies of centrifugal casting machine vibrations for the production of two-layer rolls were presented. There were obtained and analyzed the spectrograms of accelerations, velocities and displacements of moving parts of the upper and lower roller supports. The work of the machine is associated with the calculated values passing of critical frequencies and the short-term development of resonance oscillations of the rotor and roller bearings. Originality. For the first time the author obtained the frequency spectra of

  18. Steel strip quality upgrading through optimization of cold rolling schedules in continuous mills

    Institute of Scientific and Technical Information of China (English)

    Garber; E.; Kozhevnikova; I.; Ganichev; P.; Ivoditov; V.; Traino; A.; Kuznetsov; V.

    2005-01-01

    As a result of research into the cold rolling theory and practice, a complex of mathematical models and model-based process solutions has been elaborated to improve quality of cold rolled steel strips and reduce energy consumption. The use of the above designs made it possible to establish a number of new regularities and employ them for cold rolling practice improvement and cold-rolled strip quality upgrading.

  19. Online Prediction Under Model Uncertainty via Dynamic Model Averaging: Application to a Cold Rolling Mill.

    Science.gov (United States)

    Raftery, Adrian E; Kárný, Miroslav; Ettler, Pavel

    2010-02-01

    We consider the problem of online prediction when it is uncertain what the best prediction model to use is. We develop a method called Dynamic Model Averaging (DMA) in which a state space model for the parameters of each model is combined with a Markov chain model for the correct model. This allows the "correct" model to vary over time. The state space and Markov chain models are both specified in terms of forgetting, leading to a highly parsimonious representation. As a special case, when the model and parameters do not change, DMA is a recursive implementation of standard Bayesian model averaging, which we call recursive model averaging. The method is applied to the problem of predicting the output strip thickness for a cold rolling mill, where the output is measured with a time delay. We found that when only a small number of physically motivated models were considered and one was clearly best, the method quickly converged to the best model, and the cost of model uncertainty was small; indeed DMA performed slightly better than the best physical model. When model uncertainty and the number of models considered were large, our method ensured that the penalty for model uncertainty was small. At the beginning of the process, when control is most difficult, we found that DMA over a large model space led to better predictions than the single best performing physically motivated model. We also applied the method to several simulated examples, and found that it recovered both constant and time-varying regression parameters and model specifications quite well.

  20. Phenomenological Anisotropic Study of Surface Finish in Pack Rolling

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    A phenomenological anisotropic model has been presented for the surface roughness modeling of pack rolling. The model is an assembly of grains in different orientations and sizes. The grain size is assumed to be in log-normal distribution. To model the macro anisotropic mechanical behavior of the grains induced by the slip deformation, the grains are assumed as isolated anisotropic units. The units have different mechanic behavior, and depend on the crystallographic orientations and the external loading as well as the interaction of the adjunctive grains. In the paper,the material properties of the grains are assumed as uniform distributions. The roughness of the contact surfaces depends on the distribution types and the scatters of the distributions. It is found that the initial roughness of the contact surfaces has a little influence on the surface roughness when the rolling deformation is large. The comparison between the phenomenological model and crystallographic model shows that the phenomenological model can also give out a reasonable result, while it only takes much less CPU time. The agreement between the single sheet model and the pack rolling model shows that in a certain degree the pack rolling model can be replaced by the single sheet model to decrease the CPU time.

  1. Cuttable Ruled Surface Strips for Milling

    DEFF Research Database (Denmark)

    Steenstrup, Kasper Hornbak; Nørbjerg, Toke Bjerge; Søndergaard, Asbjørn;

    2016-01-01

    This paper proposes a novel pre-processing method for industrial robotic CNC-milling. The method targets a hybrid machining process, in which the main bulk of material is removed through robotic hot or abrasive wire cutting, after which regular CNC-machining is employed for removal of the remaining...

  2. Effect of milling temperatures on surface area, surface energy and cohesion of pharmaceutical powders.

    Science.gov (United States)

    Shah, Umang V; Wang, Zihua; Olusanmi, Dolapo; Narang, Ajit S; Hussain, Munir A; Tobyn, Michael J; Heng, Jerry Y Y

    2015-11-10

    Particle bulk and surface properties are influenced by the powder processing routes. This study demonstrates the effect of milling temperatures on the particle surface properties, particularly surface energy and surface area, and ultimately on powder cohesion. An active pharmaceutical ingredient (API) of industrial relevance (brivanib alaninate, BA) was used to demonstrate the effect of two different, but most commonly used milling temperatures (cryogenic vs. ambient). The surface energy of powders milled at both cryogenic and room temperatures increased with increasing milling cycles. The increase in surface energy could be related to the generation of surface amorphous regions. Cohesion for both cryogenic and room temperature milled powders was measured and found to increase with increasing milling cycles. For cryogenic milling, BA had a surface area ∼ 5× higher than the one obtained at room temperature. This was due to the brittle nature of this compound at cryogenic temperature. By decoupling average contributions of surface area and surface energy on cohesion by salinization post-milling, the average contribution of surface energy on cohesion for powders milled at room temperature was 83% and 55% at cryogenic temperature.

  3. Comprehensive contour prediction model of work rolls in hot wide strip mill

    Institute of Scientific and Technical Information of China (English)

    Xiaodong Wang; Quan Yang; Anrui He; Renzhong Wang

    2007-01-01

    The predictive calculation of comprehensive contour of work rolls in the on-line strip shape control model during hot rolling consists of two important parts of wear contour calculation and thermal contour calculation, which have a direct influence on the accuracy of shape control. A statistical wear model and a finite difference thermal contour model of work rolls were described. The comprehensive contour is the equivalence treatment of the sum of grinding, wear, and thermal contours. This comprehensive contour calculation model has been applied successfully in the real on-line strip shape control model. Its high precision has been proved through the large amounts of actual roll profile measurements and theoretical analyses. The hit rates (percent of shape index satisfying requirement) of crown and head flatness of the strips rolled, by using the shape control model, which includes the comprehensive contour calculation model, have about 16% and 10% increase respectively, compared to those of strips rolled by using manual operation.

  4. Nanostructured MgH2 Obtained by Cold Rolling Combined with Short-time High-energy Ball Milling

    OpenAIRE

    Ricardo Floriano; Daniel Rodrigo Leiva; Stefano Deledda; Bjørn Christian Hauback; Walter José Botta

    2013-01-01

    MgH2 was processed by short time high-energy ball milling (BM) and cold rolling (CR). A new alternative processing route (CR + BM) using the combination of CR followed by short time BM step was also applied. The effects on the final morphology, crystalline structure and H-sorption properties were evaluated. The CR + BM processing (compared to BM and CR process) resulted in an inhomogeneous particle size distribution and the biggest crystallite size of MgH2, showing that there is a clear depen...

  5. Hot-rolling nanowire transparent electrodes for surface roughness minimization.

    Science.gov (United States)

    Hosseinzadeh Khaligh, Hadi; Goldthorpe, Irene A

    2014-01-01

    Silver nanowire transparent electrodes are a promising alternative to transparent conductive oxides. However, their surface roughness presents a problem for their integration into devices with thin layers such as organic electronic devices. In this paper, hot rollers are used to soften plastic substrates with heat and mechanically press the nanowires into the substrate surface. By doing so, the root-mean-square surface roughness is reduced to 7 nm and the maximum peak-to-valley value is 30 nm, making the electrodes suitable for typical organic devices. This simple process requires no additional materials, which results in a higher transparency, and is compatible with roll-to-roll fabrication processes. In addition, the adhesion of the nanowires to the substrate significantly increases.

  6. Effect of hydraulic bending roll on vibration energy of a hot continuous rolling mill%液压弯辊控制参数对热连轧机振动能量影响研究

    Institute of Scientific and Technical Information of China (English)

    闫晓强; 么爱东; 刘克飞

    2016-01-01

    In recent years,hot continuous rolling mill vibration problems are more prominent,many enterprises urgently need to solve this problem.Here,the vibration problem of a hot continuous rolling mill was monitored online. Then,a coupled dynamic model of a rolling mill vertical system and a hydraulic bending roll system was built.According to the actual mill parameters.MATLAB was used to do a simulation study.The effects of the control performance of the hydraulic bending rolls system on the rollers system vibration energy were analyzed by changing the controller parameters of the hydraulic bending roll system.The results provided one of effective measures for suppressing vibrations of hot continuous rolling mills.%近年来,热连轧机振动问题显得更加突出和复杂化,众多企业迫切需要解决这一难题。首先对某热连轧机振动现象进行在线监测;然后依据轧机实际参数建立液压弯辊系统和轧机垂直系统的耦合动力学模型,利用 MATLAB进行了仿真研究,通过改变液压弯辊系统中控制器参数,获得液压弯辊的控制性能对辊系振动能量的影响,实践表明这是有效抑制振动的措施之一。

  7. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  8. Cuttable Ruled Surface Strips for Milling

    DEFF Research Database (Denmark)

    Steenstrup, Kasper Hornbak; Nørbjerg, Toke Bjerge; Søndergaard, Asbjørn

    2016-01-01

    This paper proposes a novel pre-processing method for industrial robotic CNC-milling. The method targets a hybrid machining process, in which the main bulk of material is removed through robotic hot or abrasive wire cutting, after which regular CNC-machining is employed for removal of the remaining...... material volume. Hereby, the roughing process is significantly sped up, reducing overall machining time. We compare our method to the convex hull and remove between 5% and 75% more material; on most models we obtain a 50% improvement. Our method ensures that no overcutting happens and that the result...

  9. Method of Maintaining the Required Values of Surface Roughness and Prediction of Technological Conditions for Cold Sheet Rolling

    Directory of Open Access Journals (Sweden)

    Valíček J.

    2014-06-01

    Full Text Available The paper is based on results obtained from topography of surfaces of sheets rolled from deep-drawing steel of the type KOHAL grade 697, non-alloy low-carbon structural steel EN 10263-2:2004 and aluminium. The presented results document correctness of the assumption that the rolling force Froll increases with the increasing reduction Δh and the quality of the rolled surface is improved at the simultaneous increasing of strength of rolled sheets and the decreasing of size of structural grains. The experiment was performed on the two-high rolling stand DUO 210 SVa, which enables only non-continuous technology in contrast to the rolling mill with continuous reduction on one sheet in several degrees on rolling trains, in consequence of which the obtained height parameters of the section are in close correlation with the predicted dependence. Contribution of the work consists in the creation of a mathematical model (algorithm for predicting technological parameters of the two-high rolling stand DUO 210 SVa at change of the absolute reduction Δh, for example for a deep-drawing steel of the type KOHAL grade 697 and non-alloy lowcarbon structural steel PN EN 10263-2:2004 and aluminium, and also in the development of a method of calculation applicable to any material being rolled in general, because the authors have found that various materials can be differentiated by a derived analytical criterion IKP. This criterion is a function of ratio between the modulus of elasticity of reference material and that of actually rolled material. The reference material is here deep-drawing steel of the type KOHAL grade 697. Verification was carried out by measuring changes of final surface roughness profile and final strength of rolled sheets of the stated materials in relation to reductions and those were compared with theoretically predicted values. It is possible to identify and predict on the basis of this algorithm an instant state of surface topography in

  10. Method of Maintaining the Required Values of Surface Roughness and Prediction of Technological Conditions for Cold Sheet Rolling

    Science.gov (United States)

    Valíček, J.; Harničárová, M.; Kušnerová, M.; Zavadil, J.; Grznárik, R.

    2014-06-01

    The paper is based on results obtained from topography of surfaces of sheets rolled from deep-drawing steel of the type KOHAL grade 697, non-alloy low-carbon structural steel EN 10263-2:2004 and aluminium. The presented results document correctness of the assumption that the rolling force Froll increases with the increasing reduction Δh and the quality of the rolled surface is improved at the simultaneous increasing of strength of rolled sheets and the decreasing of size of structural grains. The experiment was performed on the two-high rolling stand DUO 210 SVa, which enables only non-continuous technology in contrast to the rolling mill with continuous reduction on one sheet in several degrees on rolling trains, in consequence of which the obtained height parameters of the section are in close correlation with the predicted dependence. Contribution of the work consists in the creation of a mathematical model (algorithm) for predicting technological parameters of the two-high rolling stand DUO 210 SVa at change of the absolute reduction Δh, for example for a deep-drawing steel of the type KOHAL grade 697 and non-alloy lowcarbon structural steel PN EN 10263-2:2004 and aluminium, and also in the development of a method of calculation applicable to any material being rolled in general, because the authors have found that various materials can be differentiated by a derived analytical criterion IKP. This criterion is a function of ratio between the modulus of elasticity of reference material and that of actually rolled material. The reference material is here deep-drawing steel of the type KOHAL grade 697. Verification was carried out by measuring changes of final surface roughness profile and final strength of rolled sheets of the stated materials in relation to reductions and those were compared with theoretically predicted values. It is possible to identify and predict on the basis of this algorithm an instant state of surface topography in respect to variable

  11. Yang-Mills Connections On Orientable and Nonorientable Surfaces

    CERN Document Server

    Ho, Nan-Kuo

    2007-01-01

    In math.SG/0605587, we studied Yang-Mills functional on the space of connections on a principal G_R-bundle over a closed, connected, nonorientable surface, where G_R is any compact connected Lie group. In this sequel, we generalize the discussion in "The Yang-Mills equations over Riemann surfaces" by Atiyah and Bott, and math.SG/0605587. We obtain explicit descriptions (as representation varieties) of Morse strata of Yang-Mills functional on orientable and nonorientable surfaces for non-unitary classical groups SO(n) and Sp(n). It turns out to be quite different from the unitary case. In the orientable case, we give a slightly modified version of Laumon and Rapoport's solution to the Atiyah-Bott recursion relation, and use it to write down explicit formulas of rational equivariant Poincar\\'{e} series of the top stratum for SO(n) and Sp(n).

  12. Service behaviour of high speed steel rolling rolls used in hot strip mills; Comportamiento en servicio de los aceros rapidos utilizados en la fabricacion de los cilindros de trabajo de los trenes de bandas en caliente

    Energy Technology Data Exchange (ETDEWEB)

    Ziadi, A.; Belzunce, F. J.; Rodriguez, C.; Fernandez, I.

    2005-07-01

    Work rolls used in hot strip mills may be able to carry out severe actions: very high thermal stresses and wear, along with mechanical stresses due to normal rolling loads, which develop in the presence of cracks, produced by the former actions. The microstructure and the mechanical behaviour (strength and toughness) of high speed steels, which recently have been introduced in this applications, were studied in this work in comparison with high chromium cast irons. (Author) 7 refs.

  13. Theoretical peculiarities regarding the definition and representation of the rolling surfaces

    Directory of Open Access Journals (Sweden)

    Bogdan Bucur

    2011-12-01

    Full Text Available This paper presents the matrix-vector calculus of the rolling surfaces of a bevel worm gear with inverted conicity. By this gear the worm gear is situated on the inner side of the crown taper. It is to remark that in this case both rolling surfaces cannot be tangent. Keeping the worm’s rolling surface conical, it is necessary to calculate the profile of the crown’s rolling surface that becomes a hyperboloid. Using a numerical approach, the best approximating cone of the crown wheel’s rolling surface will be calculated.

  14. 三辊斜轧机轧制外螺纹管件工艺分析%Process Analysis of Rolling External-threaded Tube by Three-roll Cross Mill

    Institute of Scientific and Technical Information of China (English)

    张海龙; 杨晓明; 陈端

    2015-01-01

    对采用三辊斜轧机轧制外螺纹管件的工艺过程进行了分析,特别分析了压下量、螺纹升角、送进角等工艺参数对产品质量的影响。%In this paper ,the rolling process of external-threaded pipe by three-roll cross rolling mill were analyzed ,the reduction , thread lead angle ,feed angle and other parameters influencing on product quality were put emphasis on .

  15. Gearbox fault diagnosis of rolling mills using multiwavelet sliding window neighboring coefficient denoising and optimal blind deconvolution

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Fault diagnosis of rolling mills, especially the main drive gearbox, is of great importance to the high quality products and long-term safe operation. However, the useful fault information is usually submerged in heavy background noise under the severe condition. Thereby, a novel method based on multiwavelet sliding window neighboring coefficient denoising and optimal blind deconvolution is proposed for gearbox fault diagnosis in rolling mills. The emerging multiwavelets can seize the important signal processing properties simultaneously. Owing to the multiple scaling and wavelet basis functions, they have the supreme possibility of matching various features. Due to the periodicity of gearbox signals, sliding window is recommended to conduct local threshold denoising, so as to avoid the "overkill" of conventional universal thresholding techniques. Meanwhile, neighboring coefficient denoising, considering the correlation of the coefficients, is introduced to effectively process the noisy signals in every sliding window. Thus, multiwavelet sliding window neighboring coefficient denoising not only can perform excellent fault extraction, but also accords with the essence of gearbox fault features. On the other hand, optimal blind deconvolution is carried out to highlight the denoised features for operators’ easy identification. The filter length is vital for the effective and meaningful results. Hence, the foremost filter length selection based on the kurtosis is discussed in order to full benefits of this technique. The new method is applied to two gearbox fault diagnostic cases of hot strip finishing mills, compared with multiwavelet and scalar wavelet methods with/without optimal blind deconvolution. The results show that it could enhance the ability of fault detection for the main drive gearboxes.

  16. Deep surface rolling for fatigue life enhancement of laser clad aircraft aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhuang, W., E-mail: wyman.zhuang@dsto.defence.gov.au [Aerospace Division, Defence Science and Technology Organisation, 506 Lorimer Street, Fishermans Bend, Victoria 3207 (Australia); Liu, Q.; Djugum, R.; Sharp, P.K. [Aerospace Division, Defence Science and Technology Organisation, 506 Lorimer Street, Fishermans Bend, Victoria 3207 (Australia); Paradowska, A. [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW 2232 (Australia)

    2014-11-30

    Highlights: • Deep surface rolling as a post-repair enhancement technology was applied to the laser cladded 7075-T651 aluminium alloy specimens that simulated corrosion damage blend-out repair. • The residual stresses induced by the deep surface rolling process were measured. • The deep surface rolling process can introduce deep and high magnitude compressive residual stresses beyond the laser clad and substrate interface. • Spectrum fatigue test showed the fatigue life was significantly increased by deep surface rolling. - Abstract: Deep surface rolling can introduce deep compressive residual stresses into the surface of aircraft metallic structure to extend its fatigue life. To develop cost-effective aircraft structural repair technologies such as laser cladding, deep surface rolling was considered as an advanced post-repair surface enhancement technology. In this study, aluminium alloy 7075-T651 specimens with a blend-out region were first repaired using laser cladding technology. The surface of the laser cladding region was then treated by deep surface rolling. Fatigue testing was subsequently conducted for the laser clad, deep surface rolled and post-heat treated laser clad specimens. It was found that deep surface rolling can significantly improve the fatigue life in comparison with the laser clad baseline repair. In addition, three dimensional residual stresses were measured using neutron diffraction techniques. The results demonstrate that beneficial compressive residual stresses induced by deep surface rolling can reach considerable depths (more than 1.0 mm) below the laser clad surface.

  17. The Research on Optimization of Edge Drop Control for Cold Tandem Rolling Mill

    Science.gov (United States)

    Zhou, Xiao-Min; Yue, Xiao-Xue

    2016-05-01

    The cold tandem rolling of metal strip presents a significant control challenge because of nonlinearities and process complexities. And reducing edge drop of cold rolling strips and meeting uniform thickness will be a new tough shape theories and technologies. In this paper, the existing edge drop control are analyzed and optimized. The simulation results and practical data show that the optimized control system can effectively control the edge drop.

  18. Study on surface defects in milling Inconel 718 super alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Liu; Chengzu, Ren; Guofeng, Wang; Yinwei, Yang; Lu, Zhang [Tianjin University, Tianjin (China)

    2015-04-15

    Nickel-based alloys have been extensively used as critical components in aerospace industry, especially in the key section of aero engine. In general, these sections are manufactured by milling process because most of them have complex forms. However, surface defects appear frequently in milling due to periodic impact force, which leads to the deterioration of the fatigue life. We conducted milling experiments under different cutting conditions and found that four kinds of defects, i.e., tear, cavity, build up edge (BUE) and groove, commonly appear on the machined surface. Based on the observed results, the morphology and generation regime of these defects are analyzed and the carbide particle cracking is discussed to explain the appearance of the nickel alloy defects. To study the effect of the cutting parameters on the severity of these surface defects, two qualitative indicators, which are named as average number of the defects per field and average area ratio of the defects per field, are presented and the influence laws are summarized based on the results correspondingly. This study is helpful for understanding the generation mechanism of the surface defects during milling process of nickel based super alloy.

  19. Study on End Milling Generation Surface Model and Simulation in View of Main Axle s Tolerance

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In accordance with the relative movement between end-milling cutter and workpiece surface, a theoretical generation model for milled surface was established with the movement error of principal axle considered. Then the milled surfaces under various cutting condition were simulated, the results of which showed that end milled surfaces were of "vaulted profile", heights of surface irregularty at various points to be different with maximum value in the middle and smaller at both sides, the difference were ...

  20. Influence of rolling lubrication on the self-excited vibration of rolling mill main drive system%轧制润滑对轧机主传动系统自激振动影响

    Institute of Scientific and Technical Information of China (English)

    陈程; 李友荣

    2015-01-01

    In order to research the mechanism of self-excited vibration in rolling process of F2 rolling mill production in a hot strip mill set and to eliminate the self-excited vibration of rolling mill,the main drive system of the rolling mill was simplified into two single degree of freedom systems with equal natural frequency,and the nonlinear dynamical equations of a twist vibration model of the main drive system were established.The progressive method was used to solve the nonlinear dynamical equations.The results of simulation analysis draw the following conclusions:due to the unstable rolling lubrication, the friction in rolling deformation zone declines and causes the negative damping phenomenon,resulting in the self-excited vibration of the mill.Through the field test and theoretical analysis,it is found:reasonable changes of the dynamic viscosity of rolling lubricating liquid and rolling speed can avoid the appearance of negative damping and eliminate the self-excited vibration of the mill.%为研究热连轧机组 F2轧机轧制过程中自激振动产生机理及如何消除轧机自激振动,将轧机主传动系统简化为两固有频率相同的单自由度系统建立扭振模型的非线性动力学方程。用渐进法求解非线性动力学方程。结合仿真分析表明,由于轧制变形区轧制润滑不稳定,使变形区摩擦系数下降出现负阻尼现象导致轧机产生自激振动;合理改变轧制润滑液的动力粘度及轧制速度,可避免轧制系统内产生负阻尼。

  1. Deformation Analysis of Surface Crack in Rolling and Wire Drawing

    Science.gov (United States)

    Shinohara, Tetsuo; Yoshida, Kazunari

    The surface flaw of a drawn wire has a significant influence on the quality of a product. High-surface-quality drawn wires and rods have been required for the manufacture of automobiles and machines. Wire breaks due to large surface defects are common problems in wire drawing. The authors carried out rolling and multi-pass drawing of a stainless-steel wire with an artificial scratch, and investigated the growth and disappearance of a scratch from both sides by experiments and Finite Element Analysis (FEA). When the scratch angle is small, the scratch side surfaces are pushed toward each other and the scratch becomes an overlap defect. In contrast, when the scratch angle is large, the bottom of the scratch rises, and the scratch is recovered satisfactorily. Furthermore, the scratch shape and the drawing conditions were varied, and the deformation state of a scratch was clarified.

  2. 磁尺在冷连轧系统中的应用%Application of SONY Magnetic Scale in Cold Tandem Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    张霆

    2013-01-01

      介绍磁尺在某冷连轧机组中作为 AGC 系统的位移传感器的应用方法。%The article describes how SONY Magnetic Scale works as position transducer in the AGC system of a cold tandem rolling mill.

  3. Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

    Directory of Open Access Journals (Sweden)

    E.Makarov

    2016-07-01

    Full Text Available A mathematical model of the thermal state of the metal in the run-out roller table continuous wide hot strip mill. The mathematical model takes into account heat generation due to the polymorphic γ → α transformation of supercooled austenite phase state and the influence of the chemical composition of the steel on the physical properties of the metal. The model allows calculation of modes of accelerated cooling strips on run-out roller table continuous wide hot strip mill. Winding temperature calculation error does not exceed 20°C for 98.5 % of strips of low-carbon and low-alloy steels

  4. A Web-based Condition Monitoring and Diagnostic System of Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A web-based condition monitoring and fault diagnosis system (CMAFDS) for the F2 finishing mill of the 2050 Hot Strip Mill was developed at a steel works. The features of the condition monitoring and fault diagnosis system based on the Web are analyzed in this paper. This paper also describes the main frame of the hardware and the software in the system and emphatically points out the function of the database management system(DBMS) based on the Web. It is proved that the web-based CMAFDS is practical in technology and much superior to the CMAFDS based on other network technology in functions.

  5. MENDED GENETIC BP NETWORK AND APPLICATION TO ROLLING FORCE PREDICTION OF 4-STAND TANDEM COLD STRIP MILL

    Institute of Scientific and Technical Information of China (English)

    Zhang Dazhi; Sun Yikang; Wang Yanping; Cai Hengjun

    2004-01-01

    In order to make good use of the ability to approach any function of BP (back propagation) network and overcome its local astringency,and also make good use of the overall search ability of GA (genetic algorithms),a proposal to regulate the network's weights using both GA and BP algorithms is suggested.An integrated network system of MGA (mended genetic algorithms) and BP algorithms has been established.The MGA-BP network's functions consist of optimizing GA performance parameters,the network's structural parameters,performance parameters,and regulating the network's weights using both GA and BP algorithms.Rolling forces of 4-stand tandem cold strip mill are predicted by the MGA-BP network,and good results are obtained.

  6. Using Multi-input-layer Wavelet Neural Network to Model Product Quality of Continuous Casting Furnace and Hot Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    HuanqinLi; JieCheng; BaiwuWan

    2004-01-01

    A new architecture of wavelet neural network with multi-input-layer is proposed and implemented for modeling a class of large-scale industrial processes. Because the processes are very complicated and the number of technological parameters, which determine the final product quality, is quite large, and these parameters do not make actions at the same time but work in different procedures, the conventional feed-forward neural networks cannot model this set of problems efficiently. The network presented in this paper has several input-layers according to the sequence of work procedure in large-scale industrial production processes. The performance of such networks is analyzed and the network is applied to model the steel plate quality of continuous casting furnace and hot rolling mill. Simulation results indicate that the developed methodology is competent and has well prospects to this set of problems.

  7. Mathematically Modeling Parameters Influencing Surface Roughness in CNC Milling

    Directory of Open Access Journals (Sweden)

    Engin Nas

    2012-01-01

    Full Text Available In this study, steel AISI 1050 is subjected to process of face milling in CNC milling machine and such parameters as cutting speed, feed rate, cutting tip, depth of cut influencing the surface roughness are investigated experimentally. Four different experiments are conducted by creating different combinations for parameters. In conducted experiments, cutting tools, which are coated by PVD method used in forcing steel and spheroidal graphite cast iron are used. Surface roughness values, which are obtained by using specified parameters with cutting tools, are measured and correlation between measured surface roughness values and parameters is modeled mathematically by using curve fitting algorithm. Mathematical models are evaluated according to coefficients of determination (R2 and the most ideal one is suggested for theoretical works. Mathematical models, which are proposed for each experiment, are estipulated.

  8. Effect of Inertial Force on Thermal Elastohydrodynamic Lubrication of Oil Film Bearing in Rolling Mill Lubricated by the Oil-water Two-phase Flow

    Science.gov (United States)

    Wang, Tao; Wang, You-Qiang; Wang, Jian; Fan, Xiao-Meng

    2016-05-01

    The oil film bearing in rolling mill as the research object in this paper is established oilwater two-phase flow of thermal elastohydrodynamic lubrication (EHL) model with the inertia force and thermal effect of the Reynolds equation. The oil film bearing in rolling mill in oil-water two-phase flow is analyzed the effect on the pyrolysis with considering inertia force, and the lubricant film pressure, film thickness with the changes in the relationship between water content, rolling force and spindle speed. The results showed that the lubricant film thickness is increased and carrying capacity is also increased with considering inertial force. With the increase of water content, lubricant film thickness is increased and the carrying capacity is decreased.

  9. CVC冷轧机承载辊缝凸度调节域计算模型%Model of CVC Cold Rolling Mill Loaded Roll Gap Crown Control Room

    Institute of Scientific and Technical Information of China (English)

    李勇华; 邸洪双; 刘光明; 郝亮

    2011-01-01

    The crown control room prediction model of loaded roll gap of 4-high CVC cold rolling mill was developed.The loaded roll gap was divided into two parts, unloaded roll gap crown and deformation roll gap crown.Taking a CVC mill as an example, the model calculated result was consistent with the result that calculated by influence function method.It could be used to preset the shape crown of different actual production conditions on line.%开发了四辊CVC冷轧机承载辊缝凸度调节域预报模型,其将承载辊缝分为空载辊缝凸度与变形辊缝凸度两部分.以某厂CVC轧机为例,计算的凸度调节域与影响函数法计算的凸度调节域相吻合,可在线对不同工况下的轧机进行板凸度的预设定.

  10. Rolling ferrofluid drop on the surface of a liquid

    CERN Document Server

    Sterr, V; Morozov, K I; Rehberg, I; Engel, A; Richter, R

    2008-01-01

    We report on the controlled transport of drops of magnetic liquid, which are swimming on top of a non-magnetic liquid layer. A magnetic field which is rotating in a vertical plane creates a torque on the drop. Due to surface stresses within the immiscible liquid beneath, the drop is propelled forward. We measure the drop speed for different field amplitudes, field frequencies and drop volumes. Simplifying theoretical models describe the drop either as a solid sphere with a Navier slip boundary condition, or as a liquid half-sphere. An analytical expression for the drop speed is obtained which is free of any fitting parameters and is well in accordance with the experimental measurements. Possible microfluidic applications of the rolling drop are also discussed.

  11. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report number 11, March 1--May 31, 1995

    Energy Technology Data Exchange (ETDEWEB)

    Fuerstenau, D.W.

    1995-06-01

    The objective of this research is the development of improved technology for the preparation of coal-water slurries that have potential for replacing fuel oil in direct combustion. Detailed investigations of the effect of solids content and chemical additives on the rheology of coal-water slurries, prepared with fines produced by the ball milling of Pittsburgh No. 8 coal, were conducted during the first phase of the research program. These experiments were to provide a baseline against which the rheological behavior of slurries prepared with fines produced by high-pressure roll milling or hybrid high-pressure, roll mill/ball mill grinding could be compared. The viscosity of slurries with high solids content is strongly influenced by the packing density of the feed material. The packing density can be significantly altered by mixing distributions of different median sizes, and to an extent by modifying the grinding environment. The research during this quarter was, therefore, directed towards: (1) establishing the relationship between the packing characteristic of fines and the viscosity of slurries prepared with the fines; (2) investigation of the effect of mixing distribution on the rheology; and (3) study of the effect of grinding environment in the ball mill on the rheology of coal-water slurries.

  12. 1580热轧R2粗轧机主传动十字轴失效分析%Invalidation analysis for main driving cross axle of R2 roughing mill in 1580 hot rolling mill

    Institute of Scientific and Technical Information of China (English)

    廖永锋

    2011-01-01

    对宝钢1580热轧R2粗轧机主传动十字轴的失效原因进行了分析,指出该十字轴主要是在1.5倍额定负荷以上的工况条件下产生接触疲劳破坏,并提出了对十字轴表面重新加工处理,使其恢复表面硬度和粗糙度,重新单配轴承的修复方案,延长了十字轴的使用寿命.%The invalidation reason of R2 main driving cross axle in Baosteel 1580 hot rolling mill is analyzed.It is pointed out that the contact fatigue failure of the cross axle is due to more than 1.5 times of nominal load under working condition.An approach to treat the damaged working surface of the cross axle, and recover its surface stiffness and roughness, then make up bearing is put forward, and that service life of cross axle is prolonged.

  13. Assessment of Air Pollution and its Effects on Health of Workers of Steel Re-Rolling Mills in Hyderabad

    Directory of Open Access Journals (Sweden)

    Altaf Alam Noonari

    2016-04-01

    Full Text Available The SRRMs (Steel Re-Rolling Mills are being releasing air pollutants in the environment. In order to evaluate their effect on the health of the workers, health and safety issues were analyzed by first measuring the concentrations of SO x (OIxides of Sulphur, NO x (Oxides of Nitrogen, CO (Carbon Monoxide and O2 (Oxygen produced in the three SRRMs located in SITE area Hyderabad. The mean concentration of SO x , NO x and CO were in the order of 0.35, 0.280, 6.333 ppm, respectively, whereas the mean concentration of O 2 was 203.53 thousand ppm. As per results, the concentration ofair pollutants, including SOx and NO x were significantly higher than to the NEQS (National Environmental Quality Standards and NAAQS (National Ambient Air Quality Standards. The concentration ofCO was lower than to the NAAQS, but higher than to the NEQs, while the concentration of O2 was slightly lower than to the standard value. The workers who were exposed to these air pollutants are being suffering from chronic diseases related to breathing and allergies. Moreover, labour staff was lifting heavy loads manually, which causes them to muscular and joint problems. In all the SRRMs under study, the electrical and mechanical equipments were used without any safety. The MSDS were not displayed on the workstations, the housekeeping was inadequate and most of the workers were performing their jobs without personal protective equipment. In addition to these, the other serious issues related to the occupational health and safety were an unhygienic supply of water, higher noise level, placement of explosive cylinders in the open atmosphere and unavailability of the first aid facilities in the Mill premises.

  14. Oil Film Compensation Control of Hydraulic AGC System in Tandem Cold Rolling Mill%冷连轧机液压AGC系统油膜补偿控制

    Institute of Scientific and Technical Information of China (English)

    孙孟辉; 王益群

    2011-01-01

    Since the request to the quality of cold rolling sheet strips is higher, the hydraulic AGC ( Automatic Gauge Control) has become the indispensable means which improves the product precision of cold rolling strips. However, to the tandem cold rolling mill which backup roll adopts the oil film bearing, the thickness of oil film changes with different rolling force and rolling velocity, which influences the exit thickness of strips and brings the thickness deviation. Especially for the tandem cold rolling mill, the accumulative deviation of every stand enlarges more the deviation of steel product. The oil film compensation model, which adapted to the practical control, was regressed from the data measured from production locale, aiming at one 5-stand tandem cold rolling mill as object. The control strategy was brought forward, which adapted to the distributed computer control. All of them were applied in the practical rolling process for compensation of changes in thickness of oil film. The experimental result indicates that length of out-toler-ance and value of out-tolerance between head and tail of steel product are reduced notably.%由于对冷轧薄板质量要求的提高,液压AGC已经成为提高冷轧带钢成品精度必不可少的手段.然而对于支撑辊采用油膜轴承的冷连轧机来说,其轴承油膜厚度随着轧制力和轧制速度的变化而变化,这将影响轧件的轧出厚度,造成厚差.尤其对冷连轧机,各机架的累积误差会使成品带的超差更加严重.以某五机架冷连轧机为研究对象,由生产现场实测数据回归出适合于实际控制的油膜补偿模型,提出适合于分布式计算机控制的控制策略,并将其应用于实际轧制过程中对油膜厚度变化进行补偿.实验结果表明:加入油膜补偿控制后,成品带钢厚差带头带尾超差段有较为显著的减少,且超差值也有所降低.

  15. 大棒轧线粗轧机控制系统的优化和应用%Optimization and application of stick rolling line control system for rough rolling mill

    Institute of Scientific and Technical Information of China (English)

    马世雷

    2016-01-01

    本文主要介绍了莱钢特钢新区100吨电炉轧钢生产线粗轧机区域的概况,根据实际生产过程中的控制缺陷和不稳定因素,开始对控制进行优化。从轧制质量和控制系统稳定性出发,陆续开发了翻钢机推床自动对中功能、设备虚拟技术应用以及轧机辊缝计算模型开发等功能,提高了轧机控制系统的稳定性,提升了产品质量。%In this paper are introduced overview of rough mill of Laiwu Iron and Steel General District 100 ton electric furnace steel rolling production line area,begin to optimize the control according to the actual production process control defects and unstable factors.From the rolling quality and the stability of the control system of continue to develop the steel pusher automatic function, equipment application virtualization technology and roll seam and the function of calculating the development model,to improve the stability of the rolling mill control system,to enhance the quality of products.

  16. Investigating Effect of Machining Parameters of CNC Milling on Surface Finish by Taguchi Method

    Directory of Open Access Journals (Sweden)

    Amit Joshi

    2012-08-01

    Full Text Available CNC End milling is a unique adaption of the conventional milling process which uses an end mill tool for the machining process. CNC Vertical End Milling Machining is a widely accepted material removal process used to manufacture components with complicated shapes and profiles. During the End milling process, the material is removed by the end mill cutter. The effects of various parameters of end milling process like spindle speed, depth of cut, feed rate have been investigated to reveal their Impact on surface finish using Taguchi Methodology. Experimental plan is performed by a Standard Orthogonal Array. The results of analysis of variance (ANOVA indicate that the feed Rate is most influencing factor for modeling surface finish. The graph of S-N Ratio indicates the optimal setting of the machining parameter which gives the optimum value of surface finish. The optimal set of process parameters has also been predicted to maximize the surface finish.

  17. Investigating Effect of Machining Parameters of CNC Milling on Surface Finish by Taguchi Method

    Directory of Open Access Journals (Sweden)

    Amit Joshi

    2013-08-01

    Full Text Available CNC End milling is a unique adaption of the conventional milling process which uses an end mill tool for the machining process. CNC Vertical End Milling Machining is a widely accepted material removal process used to manufacture components with complicated shapes and profiles. During the End milling process, the material is removed by the end mill cutter. The effects of various parameters of end milling process like spindle speed, depth of cut, feed rate have been investigated to reveal their Impact on surface finish using Taguchi Methodology. Experimental plan is performed by a Standard Orthogonal Array. The results of analysis of variance (ANOVA indicate that the feed Rate is most influencing factor for modelling surface finish. The graph of S-N Ratio indicates the optimal setting of the machining parameter which gives the optimum value of surface finish. The optimal set of process parameters has also been predicted to maximize the surface finish.

  18. Experiment Research on Hot-Rolling Processing of Nonsmooth Pit Surface.

    Science.gov (United States)

    Gu, Yun-Qing; Fan, Tian-Xing; Mou, Jie-Gang; Yu, Wei-Bo; Zhao, Gang; Wang, Evan

    2016-01-01

    In order to achieve the nonsmooth surface drag reduction structure on the inner polymer coating of oil and gas pipelines and improve the efficiency of pipeline transport, a structural model of the machining robot on the pipe inner coating is established. Based on machining robot, an experimental technique is applied to research embossing and coating problems of rolling-head, and then the molding process rules under different conditions of rolling temperatures speeds and depth are analyzed. Also, an orthogonal experiment analysis method is employed to analyze the different effects of hot-rolling process apparatus on the embossed pits morphology and quality of rolling. The results also reveal that elevating the rolling temperature or decreasing the rolling speed can also improve the pit structure replication rates of the polymer coating surface, and the rolling feed has little effect on replication rates. After the rolling-head separates from the polymer coating, phenomenon of rebounding and refluxing of the polymer coating occurs, which is the reason of inability of the process. A continuous hot-rolling method for processing is used in the robot and the hot-rolling process of the processing apparatus is put in a dynamics analysis.

  19. Decoupling control based on terminal sliding mode and wavelet network for the speed and tension system of reversible cold strip rolling mill

    Science.gov (United States)

    Fang, Yiming; Liu, Le; Li, Jianxiong; Xu, Yanze

    2015-08-01

    To weaken the nonlinear coupling influences among the variables in the speed and tension system of reversible cold strip rolling mill, a novel dynamic decoupling control strategy is proposed based on nonsingular fast terminal sliding mode (NFTSM) and wavelet neural network (WNN). First, nonlinear disturbance observers are developed to counteract the mismatched uncertainties, and then input/output dynamic decoupling and linearisation for the speed and tension nonlinear coupling system are realised by utilising the inverse system theory. Second, nonsingular fast terminal sliding mode controller (NFTSMC) for each pseudo linear subsystem is presented based on backstepping and two-power reaching law, so as to improve the global convergence speed and robust stability of the system. Third, adaptive WNNs are used to approximate the uncertain items of the system, so as to improve the control precision of the speed and tension of reversible cold strip rolling mill. Theoretical analyses show that the NFTSMs satisfy reachability condition, the system error variables can converge to equilibrium point in finite time, and the resulting closed-loop system is globally asymptotically stable. Finally, simulation research is carried out on the speed and tension system of a 1422 mm reversible cold strip rolling mill by using the actual data, and results show the superiority of the proposed control strategy in comparison with the strategies of cascade PI, linear sliding mode control and internal model control.

  20. Application and Development of Simulation Technology in Cold Continuous Rolling Mill%仿真技术在冷连轧系统的应用及发展

    Institute of Scientific and Technical Information of China (English)

    崔建江; 吴胜昔; 袁枫华; 徐心和

    2001-01-01

    This paper analyses a dynamic simulation system of cold rolling mill and discusses the status and signification of simulation application and development of cold rolling mill in our country and foreign countries. Modeling and process of simulation in cold rolling mill are analysed. The execution of dynamic simulation includes the advanced modelling technology and time coordination scheduling and the use of multi-advanced simulation technology, such as coordernation simulation, simulation database, and integrated simulation. In this field virtual reality and intelligent simulation maybe act as future development in the end.%分析了一类冷连轧动态仿真系统,综述了仿真技术在冷连轧中在国内外的应用发展现状、以及发展冷连轧动态系统的意义。分析了仿真动态系统的建模及实现过程,冷连轧动态仿真的实施包含先进的模型化技术及时间协调调度,多种先进仿真技术的使用如协调仿真、仿真数据库技术一体化仿真。最后展望了该领域在虚拟现实和智能仿真技术的今后发展方向。

  1. Skimming the Surface: Teaching Kayak Support Strokes and Rolls.

    Science.gov (United States)

    Higgins, Peter; Morgan, Alastair

    1997-01-01

    Teaching novice kayakers only the biomechanics of a roll and other "closed" (nonadaptable) skills does not create opportunities for flexible skill development. A wider approach teaches support strokes and rolls by focusing on "open" skills that can be transferred or adapted to any situation, including emergency decision making,…

  2. Using Variable Perturbation Method to Study the Stability of Torsional Self-Excited Vibration in Main Drive System of Rolling Mill

    Directory of Open Access Journals (Sweden)

    Fenglan Wang

    2013-06-01

    Full Text Available The self-excited vibration of blooming mill is a kind of torsional vibration, which occurs only when the rolling machine slips under appropriate conditions. Once in place, this may cause the larger peak pressure of each component in the main drive system; reduce the service life of the components, cause components′ damage directly. A large number of studies have shown that, at present there are not effective methods for diagnosis, monitoring of slipping and take proper measures in time to stop slipping so as to avoid the occurrence of malignant accidents. In this paper, author set out from another angle, take the main drive system of rolling mill as an example, to study stability of self-excited vibration. The conditions of the stable vibration are gained. By combining with the actual working conditions of blooming mill, author has put forward some effective measures to meet the stable conditions in order to make the blooming mill work in the stable state. Practice research has proved that the effective measures can contribute to reduce structural damage directly caused by the torsional vibration when “slipping” phenomenon occurred and to extend the service life of the components.

  3. Horizontal vibration of hot rolling mill and its relationship with rolling parameters%热连轧机水平振动及其与轧制参数影响关系

    Institute of Scientific and Technical Information of China (English)

    孙建亮; 刘宏民; 李琰赟; 彭艳

    2015-01-01

    研究了热连轧机轧辊水平振动机制、水平振动与轧制过程参数间的影响关系。考虑间隙、轧辊偏移距和非线性阻尼等影响因素,建立了板带轧机工作辊水平振动非线性动力学模型,同时建立了轧机水平振动与轧制过程参数的关系模型。对某厂热连轧机F2机座进行水平振动测试试验,工作辊水平振动剧烈,中后期振幅达到4.5 g,甩尾时超过5 g,振动优势频率为40和118 Hz;同时对振动过程进行仿真,研究了轧件厚度、轧制速度和张应力参数对水平振动的影响。结果表明:仿真分析水平振动加速度幅值达到4.8 g,对比仿真和实测的振动曲线,可知仿真与实测结果相符;轧件的厚度越薄,对轧辊振动影响越大;轧制速度变化对水平振动影响较大;相比其他因素,张力对轧机水平振动的影响较小。%The horizontal vibration mechanism of hot tandem rolling mill was studied, and the relationship between the horizontal vibration and the rolling process parameters was obtained. Considering the gap between the bearing chock and the housing, the offset of work roll and backup roll, and the nonlinear damping, the nonlinear dynamic model of horizontal vibration of strip rolling mill was established, and the relationship model of horizontal vibration and rolling process param-eters was also established. Then, the online horizontal vibration test was carried out on the F2 rolling mill of some steel plant. The test result shows that the horizontal vibration of the work roll is very strong, with an amplitude up to 4.5 g in the middle and later periods and more than 5 g at the end phase, and the main vibration frequencies are 40 Hz and 118 Hz. At the same time, based on the model established, the vibration simulation in the rolling process was made to investigate the effect of strip thickness, rolling speed and tensile stress on horizontal vibration. The simulation results

  4. Online application of automatic surface quality inspection system to finishing line of cold rolled strips

    Institute of Scientific and Technical Information of China (English)

    Hao Sun; Ke Xu; Jinwu Xu

    2003-01-01

    An autonatic surface quality inspection system installed on a finishing line of cold rolled strips is introduced. The system is able to detect surface defects on cold rolled strips, such as scratches, coil breaks, rusts, roll imprints, and so on. Multiple CCD area scan canteras were equipped to capture images of strip surface simultaneously. Defects were detected through "Dark-field illumination' which is generated by LED illuminators. Parallel computation technique and fast processing algorithms were developed for real-time data processing. The application to the production line shows that the system is able to detect defects effectively.

  5. Process optimization of rolling for zincked sheet technology using response surface methodology and genetic algorithm

    Science.gov (United States)

    Ji, Liang-Bo; Chen, Fang

    2017-07-01

    Numerical simulation and intelligent optimization technology were adopted for rolling and extrusion of zincked sheet. By response surface methodology (RSM), genetic algorithm (GA) and data processing technology, an efficient optimization of process parameters for rolling of zincked sheet was investigated. The influence trend of roller gap, rolling speed and friction factor effects on reduction rate and plate shortening rate were analyzed firstly. Then a predictive response surface model for comprehensive quality index of part was created using RSM. Simulated and predicted values were compared. Through genetic algorithm method, the optimal process parameters for the forming of rolling were solved. They were verified and the optimum process parameters of rolling were obtained. It is feasible and effective.

  6. Study on Hydraulic Control System of Rolling Mill Based on LabVIEW%基于LabVIEW的轧钢机液压控制系统研究

    Institute of Scientific and Technical Information of China (English)

    李文华; 张建卓; 李康康

    2012-01-01

    提出一种基于LabVIEW控制高速阀全开占空比,通过LabVIEW实时采集辊缝大小以作为反馈控制,同采集到的温度信号参数一起作为输入量,对轧钢机辊缝进行精确控制的思想.设计了流量控制策略与算法,并开发了LabVIEW程序框图和前面板.测试结果表明:高速阀全开过程中流过高速阀的液压油体积与实际所需的液压油体积拟合精度高,且形成了控制轧钢机辊缝的闭环控制系统.%A thought of controlling roll gap of rolling mill by controlling the duty cycle of full open of high-speed valve and collecting the roll gap as a feedback control together with the temperature signal as the input based on LabVIEW was proposed. The strategy and algorithm were designed. The LabVIEW block diagram and front panel were developed. The experiment shows that the volume of hydraulic oil flowing through the valve in the full open is closed to the practical required. And a closed-loop controlling system of controlling the roll gap of the rolling mill is formed.

  7. 热连轧机机电液耦合振动控制%Machinery-electric-hydraulic Coupling Vibration Control of Hot Continuous Rolling Mills

    Institute of Scientific and Technical Information of China (English)

    闫晓强

    2011-01-01

    全世界薄板坯连铸连轧机在轧制薄规格带钢时都出现不同程度的严重振动现象,导致带钢和轧辊生成明显振痕,从而影响企业的产品质量、外部形象和经济效益.利用自制综合遥测系统对轧机振动参数、力能参数、电参数和工艺参数等进行全面的现场综合测试,经过对测试信号的时域分析和频域分析获得振动的特征及规律;通过理论研究和仿真研究,发现轧机确实存在扭垂耦合振动、机电耦合振动和液机耦合振动现象,确定轧机振动的性质为机电液多态耦合振动.据此对电气传动控制系统和AGC系统进行参数修改和优化,将设计的二阶扭振抑制器应用在主传动控制系统中和对AGC参数进行优化,辊系振动明显降低,有效地抑制了轧机机电液耦合振动现象,取得了显著的经济效益和社会效益.%Thin slab continuous-casting and continuous-rolling mill appear different degree of serious vibration phenomenon when rolling thin strip in the world. The vibration phenomenon lead the strip and rolls to generate obvious stripe, which affects product quality and enterprise external image and economic benefits. Using self-made comprehensive telemetry system test the rolling mills vibration parameters, force and energy parameters, electric parameters and technological parameters in the site. Analysing the test signal in the time and frequency domain, characteristics and rules of vibration can be obtain. Through the theoretical and simulation research, it is found that rolling mill do exist vertical-twist coupling vibration, electro-mechanical coupling vibration and liquid-mechanical coupling vibration phenomenon. So confirming the nature of the rolling mill vibration is mechanical-electrical-liquid coupling vibration. Based on modification and optimization of the electric drive control system and AGC system, applying the designing second order torsional vibration observer in the main drive

  8. Research on Roll Stabilizing Based on Energy Optimization for Autonomous Surface Vehicle

    Directory of Open Access Journals (Sweden)

    Hongjian Wang

    2014-01-01

    Full Text Available Considering the case of ASV (autonomous surface vehicle navigating with low speed near water surface, a new method for design of roll motion controller is proposed in order to restrain wave disturbance effectively and improve roll stabilizing performance. Control system design is based on GPC (general predictive control theory and working principle of zero-speed fin stabilizer. Coupling horizontal motion model of ASV is decoupled, and an equivalent transfer function of roll motion is obtained and transformed into a discrete difference equation through inverse Laplace transformation and Euler approximation. Finally, predictive model of GPC, namely, the difference equation of roll motion, is given. GPC algorithm of ASV roll motion is derived from performance index based on roll stabilizing performance and energy consumption used for driving fin stabilizer. In allusion to time-variant parameters in roll motion model, recursive least square method is adopted for parameter estimation. Simulation results of ASV roll motion control show better stabilizing performance and minimized energy consumption improved by self-adaptive GPC.

  9. Analytical Modeling of Surface Roughness, Hardness and Residual Stress Induced by Deep Rolling

    Science.gov (United States)

    Magalhães, Frederico C.; Abrão, Alexandre M.; Denkena, Berend; Breidenstein, Bernd; Mörke, Tobias

    2016-12-01

    Deep rolling is a mechanical surface treatment that can significantly alter the features of metallic components and despite the fact that it has been used for a long time, to date the influence of the interaction among the principal process parameters has not been thoroughly understood. Aiming to fulfill this gap, this work addresses the effect of deep rolling on surface finish and mechanical properties from the analytical and experimental viewpoints. More specifically, the influence of deep rolling pressure and number of passes on surface roughness, hardness and residual stress induced on AISI 1060 steel is investigated. The findings indicate that the surface roughness after deep rolling is closely related to the yield strength of the work material and the available models can satisfactorily predict the former parameter. Better agreement between the mathematical and experimental hardness values is achieved when a single deep rolling pass is employed, as well as when the yield strength of the work material increases. Compressive residual stress is generally induced after deep rolling, irrespectively of the selected heat treatment and deep rolling parameters. Finally, the model proposed to predict residual stress provides results closest to the experimental data especially when the annealed material is considered.

  10. An analytical model for force prediction in ball nose micro milling of inclined surfaces

    DEFF Research Database (Denmark)

    Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

    2010-01-01

    Ball nose micro milling is a key process for the generation of free form surfaces and inclined surfaces often present in mould inserts for micro replication. This paper presents a new cutting force model for ball nose micro milling that is capable of taking into account the effect of the edge rad...

  11. Theoretical Analysis of Unit Friction Force Working on the Metal Contact Surface with the Roll Change during Feedstock with Non-Uniform Temperature Distribution Rolling Process

    Directory of Open Access Journals (Sweden)

    Sygut P.

    2016-06-01

    Full Text Available The paper presents the results of theoretical studies influence of non-uniform temperature distribution along the feedstock length to the unit friction force working on the metal contact surface with the roll change during the round bars 70 mm in diameter continuous rolling process. This value is one of the major factors affecting the grooves wear during the rolling process. The studies were carried out based on the actual engineering data for 160 × 160 mm square cross-section feedstock of steel S355J0. Numerical modelling of the rolling process was performed using Forge2008®, a finite-element based computer program.

  12. 宽带钢热轧机CVC辊型优化与应用%Optimization and Application of CVC Roll Contour on Hot Wide Strip Mill

    Institute of Scientific and Technical Information of China (English)

    杨晖

    2011-01-01

    In view of unreasonable of amount and distribution of work roll shifting in full stroke and short ability of crown control of F5 ~F7 mills in 2250mm hot wide strip line of Lianyuan Iron &-Steel Co. , the CVC roll contour was optimized by building models. The industry experiment shows that the work roll utilization ratio of shifting in full stroke is effectively improved, and the shape control function of work roll bending is also gotten better.%针对涟钢2250mm常规热连轧机组F5~F7机架CVC工作辊横移量及分布不合理、轧机凸度控制能力不足的问题,通过建立CVC辊型模型对其进行了优化设计.现场实验表明,CVC辊型优化后,工作辊横移全行程利用率得到了有效提高,工作辊弯辊的板形调控功效也得到了更好发挥,满足了板形控制的需要.

  13. PQF轧管机的摆臂焊接工艺研究与应用%Welding Process Research and Application for Swing Arm of PQF Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    王东; 张永明; 邢伏祥

    2012-01-01

    PQF轧管机的摆臂为厚板结构,材质Q345-D,质量达3.2 t,机加工面多、空间尺寸多、几何公差复杂,要求结构件组对焊接变形要控制到最小,一般焊接工艺无法保证焊接质量.本文探讨了采用整体组对,辅以拉撑刚性固定的优化焊接工艺,防止产生未焊透、裂纹等缺陷,选择多层多道对称交替施焊,有效地控制了焊接变形,且焊后进行去应力工艺,保证了机加工面合理的加工余量,满足了设计尺寸偏差及几何公差.%The swing arm of PQF rolling mill is the thick fabric with the materials Q345-D and weight 3 200 kg. There are many machine surfaces and complex geometric tolerance. The structure must have good fabricate quality and small welding distortion. It cannot ensure welding quality to commonly welding procedure. We have discussed that fitting whole and fix up rigidity with supports and optimize welding technic avoiding a few welding defects such as incomplete penetration et al. We have chosen effective means to control welding distortion that depends on multilayer symmetry welding by turns and carrying through heat treatment for release stress. All these assured logical excrescent machine measure, dimension warp and complex geometric tolerance.

  14. Computer Modeling of the Surface Texture Treated by Mill with Curved Cutting Edge

    Directory of Open Access Journals (Sweden)

    M. S. Potapova

    2015-01-01

    Full Text Available Application of mills with a curvilinear profile of the cutting edge (often called rough end mills allows us to increase milling rate, but a roughness of the surface treated by such mills is higher, than after milling by the "ordinary" mills with the "smooth" cutting edge. Deterioration of a roughness is caused by a curvature of cutting edge. The shape and sizes of a profile are of crucial importance for forming roughness on a surface. A literary review revealed that depending on a profile of the cutting edge the roughness of the machined surface makes Ra2…12,5μm.There is a developed parametrical computer model to visualize roughness formed on a surface after milling by the fluting cutter and curved cutting edge mill. The computer model also allows a 3D chip type to be cut off from a work-piece by the mills with various cutting edge profiles. When developing the model it was assumed that the tilt angle of a cutting flute is equal 0 °, a trajectory of the tooth movement is a circle rather than a trochoidal curve.An experimental test of the model has shown that the radial beats of the mill teeth have a very significant effect on the extent of the roughness formed on the machined surface. After amendments - taking into consideration teeth beats - introduced into model the modeling error made less than 5% that can be explained by the fact that profile parameters of the cutting edge of mills embedded in the model are inaccurate because of the tilt angle the cutting flutes.The analysis of the surface model has shown that after milling the work piece has a cellular structure. Each tooth with curved cutting edge forms the cell repeating with the next turn of a mill. The adjacent teeth form identical cells displaced in the feed path with respect to the cell formed by the previous tooth by the chip load Sz. Unlike processing by the ordinary mills with the "smooth" cutting edge in this case on a surface there is a surface texture not only in the feed

  15. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  16. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  17. Analysis of distribution rule of surface stress on cross wedge rolling contact zone by finite element method

    Science.gov (United States)

    Shu, Xuedao; Li, Lianpeng; Hu, Zhenghuan

    2005-12-01

    Contact surface of cross-wedge rolling is a complicated space surface and distribution rule of contact surface stress is very complicated. So far, its analyzed result was still based on slippery line method. Designing mould and actual production mainly depend on experiential factor. Application and development of cross-wedge rolling was baffled seriously. Based on the forming characteristics of cross-wedge rolling with flat wedge-shape, the ANSYS/DYNA software was developed secondly on the basis of itself, and the corresponding command program was compiled. Rolling process of cross-wedge rolling with flat wedge-shape was simulated successfully. Through simulation, space surface shape of contact surface was achieved, and distribution rule of contact surface stress was analyzed detailed and obtained. The results provide important theoretical foundation for avoiding appearing bug on surface of rolled part, instructing to design cross-wedge mould and confirming force and energy parameter.

  18. Quantitative characterization of the surface topography of rolled sheets by laser scanning microscopy and fourier transformation

    Science.gov (United States)

    Gjønnes, Liv

    1996-08-01

    The surface of twin-roll cast aluminum sheets undergoes dramatic changes during cold rolling. This is mainly due to variables in the roll gap, topography of the rolls, lubrication, material properties, and in particular the initial structure and topography of the cast sheet. Therefore, it is important to have means to quantitatively describe the changes in the surface structure of each pass and from pass to pass in order to optimize the desired final surface structure. To achieve this, the laser scanning microscope (LSM) with its confocal technique has been employed to image the three-dimensional (3-D) topography and to digitize the image for further computer analysis. The digitization of the image is primarily motivated by the need to introduce a Fourier transformation of the surface topography. The method is effective in describing qualitative periodic trends in the surface features. Information is gained on the shape and periodicities as well as roughness directionality. For instance, grooves and cross hatches and their remnants can be followed from one pass to the other. Important characteristics of the surface topography such as rolling ridges and shingles can also easily be characterized.

  19. Analysis of Roll Scale Defects of 1780 Hot Strip Mill and Guides Transformation%1780热轧辊系铁皮缺陷分析及导卫改造

    Institute of Scientific and Technical Information of China (English)

    石朗国

    2016-01-01

    介绍了热轧辊系氧化铁皮的产生机理,分析了1780产线辊系铁皮缺陷率高的成因,通过对精轧导卫进行改造,并保证合理的氧化膜厚度等关键参数,降低了辊系铁皮的发生率。%Introduce the formation mechanism of roll scale,analyze the factor of high rate of roll scale for 1780 hot strip mill.Through transformation on roll guides of finishing mill,ensure suitable thickness of oxide film, reduce the incidence of the roll scale.

  20. Study on five primary models in AGC system of cold rolling mill%冷轧机AGC控制系统模型研究

    Institute of Scientific and Technical Information of China (English)

    王斌; 寇鹏; 窦锋

    2011-01-01

    高精度轧制技术对冷轧机液压AGC系统的控制精度提出了更高的要求,本文对AGC系统中位置控制器、伺服放大器、位移传感器、压力传感器、控制调节器五个主要模型进行分析,对模型结构中测厚仪环节、延时器环节、死区环节、限幅器环节进行数学模型分析,分析了控制系统中各种因数对控制精度的影响并选择合理的控制策略,对冷轧机液压AGC系统的优化设计及系统控制性能的研究提供了基础.%As the high-precision rolling technology has put forward a higher requirement for the control accuracy to the hydraulic AGC(automatic gauge control)system of cold rolling mill, the models of position controller, servo amplifier, displacement sensor, pressure sensor and control regulator in AGC system are investigated, and the mathematic model analysis of gauge link, delay link, dead zone link, limiter link in the model structure is performed. The influence of various factors in the control system on control accuracy is analyzed. The control strategy is selected reasonably. It is significant for designing the hydraulic AGC system of cold rolling mill and studying the response capacities of the system.

  1. Hot rolling mill horizontal-vertical coupling vibration%热连轧机横向-垂向耦合振动研究

    Institute of Scientific and Technical Information of China (English)

    范小彬; 臧勇

    2011-01-01

    In order to study the vibration of a hot strip mill,according to stick-slip rolling interface friction features and the contact non-linearity between roller bearing and mill stand,the horizontal - vertical vibration model of modal coupling was established when the gap between roller bearing and mill stand appearing. It shows that when the system stiffness and the excitation frequency is in a certain section,the amplitude of horizontal and vertical vibration fluctuated sharply. So in rolling production, it should avoid this range. When the clearance appearing, the roller jump vibration occurs, roller lateral response curve has a clear cut top and its dynamic performance becomes worse.%为了研究某热连轧机组的振动特性,根据轧制界面粘滑摩擦特性和轧辊轴承座-牌坊接触非线性,建立轧辊-轴承座有无间隙时的轧辊横-垂向模态耦合振动模型.分析表明,当系统刚度和外激励频率处于某区段时轧辊横向和垂向振动幅值均出现大幅波动的现象,轧制生产中应避开此范围;机座有间隙时,轧辊出现跳振,轧辊横向响应曲线有明显的削顶现象,辊系动力学性能变差.

  2. On the relationship between wheel and rail surface roughness and rolling noise

    NARCIS (Netherlands)

    Thompson, D.J.

    1996-01-01

    Theoretical models linking rolling noise and surface roughness have been available for some 20 years. For even longer, the qualitative link has been acknowledged between the presence of visible corrugation on rail or wheel surfaces and increased noise generation. This roughness, or undulation in the

  3. 冷连轧机辊型配置对高强钢板形控制的影响%Effect of Roll Shape Configuration of Cold Continuous Mill on High-strength Strip Profile

    Institute of Scientific and Technical Information of China (English)

    吴彬; 张清东; 张晓峰

    2012-01-01

    针对薄规格高强钢板形控制困难问题,通过建立有限元模型分析了常规支撑辊+ CVC中间辊、CVC补偿支撑辊+ CVC中间辊及VCL+支撑辊+HVC中间辊3种代表性辊型配置对高强度冷轧板的板形控制能力的影响.与其他2种辊型配置方案相比,VCL+支撑辊+HVC中间辊辊型配置的承载辊缝的凸度调节域较大、横向刚度较高,辊间接触压力较小.实际生产表明,在该辊型配置方案下,高强度带钢的板形控制精度较高,支撑辊磨损得到有效改善.%To the problem of the shape of high-strength sheet difficult to control, the influences of three representative forms of roll profile configuration on high-strength strip shape control in CVC cold continuous rolling mill are compared by FEM model, which are conventional back-up roll + CVC intermediate roll, back-up roll with CVC compensation + CVC intermediate roll, VCL+ back-up roll + HVC intermediate roll. Compared with the other two roll profile configuration, the configuration of VCL+ back-up roll + HVC intermediate roll increases crown adjustment room and lateral stiffness of loaded roll gap, decreases contact pressure between rolls. The production practice shows that the control accuracy of high-strength strip shape and wear of back-up roll are improved by it.

  4. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    Energy Technology Data Exchange (ETDEWEB)

    Mengel, J.

    2003-12-16

    -through processing is now possible because of the nickel aluminide rolls which also provided plate product surface quality improvement that will allow the additional processing of surface critical material. Benefits also include associated large reductions in maintenance, reduction in spare rolls and associated component costs, and potential for greater through-put and productivity. Estimated project fuel cost reductions alone for processing 100,000 tons/yr through this furnace are almost $0.5 million/yr with the new dampers, and more than $600,000/yr with straight-through processing and new damper control, assuming natural gas prices of $6.00/MMBtu. The nickel aluminide rolls are competitively priced with conventional H series alloy rolls.

  5. Surface Improvement of Shafts by Turn-Assisted Deep Cold Rolling Process

    Directory of Open Access Journals (Sweden)

    Prabhu Raghavendra

    2016-01-01

    Full Text Available It is well recognized that mechanical surface enhancement methods can significantly improve the characteristics of highly-stressed metallic components. Deep cold rolling is one of such technique which is particularly attractive since it is possible to generate, near the surface, deep compressive residual stresses and work hardened layers while retaining a relatively smooth surface finish. In this paper, the effect of turn-assisted deep cold rolling on AISI 4140 steel is examined, with emphasis on the residual stress state. Based on the X-ray diffraction measurements, it is found that turn-assisted deep cold rolling can be quite effective in retarding the initiation and initial propagation of fatigue cracks in AISI 4140 steel.

  6. Development of centrifugal casting high speed steel rolls

    Institute of Scientific and Technical Information of China (English)

    Hanguang Fu; Aimin Zhao; Jiandong Xing

    2003-01-01

    The present study aims at developing the high speed steel (HSS) as roll materials to replace the traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy. The HSS roll billet was formed by centrifugal casting, and the billet was rough machined after soften annealing heat treatment, then it was quenched and tempered to get suitable hardness and toughness. After that the HSS roll was finish machined to the final dimension of φ285 mm in the outer diameter, φ160 mm in the inner diameter and 120 mm in width and its surface hardness was tested. Finally the HSS roll was used in high speed wire rod mill. The test results show that a high and homogeneous hardness can obtain on the work surface of HSS rolls, the surface hardness is 63-65HRC and its variation is smaller than 2HRC. The impact toughness of this kind of HSS is about 16 J/cra2. The results of on-line service investigation in high speed wire rod mill indicate that the HSS rolls have excellent wear resistance, the steel rolling quantity per mm of HSS rolls is 3120 t, the service life-span of HSS rolls is 4 times longer than that of high chromium cast iron rolls and it is close to that of the PM hard alloy rolls. The manufacturing burden of HSS rolls is obviously lower than that of the PM hard alloy rolls, it is only 25% of that of the PM hard alloy rolls.

  7. Study on Surface Adsorption and Inhibition Behavior of Corrosion Inhibitors Contained in Copper Foil Rolling Oil

    Institute of Scientific and Technical Information of China (English)

    Xiong Sang; Sun Jianlin; Jiang Wei; Xu Yang; Zeng Yingfeng; Xia Lei

    2015-01-01

    Adsorption and inhibition behavior of 2,5-bis(ethyldisulfanyl)-1,3,4-thiadiazole (DMTDA) andN-((6-methyl-1H -benzo[d][1,2,3]triazol-1-yl)methyl)-N-octyloctan-1-amine (EAMBA) as corrosion inhibitors contained in copper foil roll-ing oil have been investigated using gravimetric and electrochemical techniques. Meanwhile, scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS) have been employed to observe the surface topography and analyze the components on copper foil. The results show that the rolling oil containing DMTDA and EAMBA can signiifcantly decrease the dissolution rate and increase the inhibition efifciency of samples, especially in the case of best compounded rolling oil system. The SEM and EDS investigations also conifrmed that the protection of the copper foil surface is achieved by strong adsorption of the molecules which can prevent copper from being corroded easily. Reactivity descriptors of the corrosion inhibitors have been calculated by the density functional theory (DFT) and the reactivity has been analyzed through the molecular orbital and Fukui indices. Active sites of inhibitor are mainly concentrated on the ring and the polar functional groups, and in the meanwhile, the distribution is helpful to form coordination and backbonding among molecules and then to form stable adsorption on the metal surface. And this work provides theoretical evidence for the selection of corrosion inhibitors contained in copper foil rolling oil.

  8. Fabrication of micro-lens array on convex surface by meaning of micro-milling

    Science.gov (United States)

    Zhang, Peng; Du, Yunlong; Wang, Bo; Shan, Debin

    2014-08-01

    In order to develop the application of the micro-milling technology, and to fabricate ultra-precision optical surface with complex microstructure, in this paper, the primary experimental research on micro-milling complex microstructure array is carried out. A complex microstructure array surface with vary parameters is designed, and the mathematic model of the surface is set up and simulated. For the fabrication of the designed microstructure array surface, a micro three-axis ultra-precision milling machine tool is developed, aerostatic guideway drove directly by linear motor is adopted in order to guarantee the enough stiffness of the machine, and novel numerical control strategy with linear encoders of 5nm resolution used as the feedback of the control system is employed to ensure the extremely high motion control accuracy. With the help of CAD/CAM technology, convex micro lens array on convex spherical surface with different scales on material of polyvinyl chloride (PVC) and pure copper is fabricated using micro tungsten carbide ball end milling tool based on the ultra-precision micro-milling machine. Excellent nanometer-level micro-movement performance of the axis is proved by motion control experiment. The fabrication is nearly as the same as the design, the characteristic scale of the microstructure is less than 200μm and the accuracy is better than 1μm. It prove that ultra-precision micro-milling technology based on micro ultra-precision machine tool is a suitable and optional method for micro manufacture of microstructure array surface on different kinds of materials, and with the development of micro milling cutter, ultraprecision micro-milling complex microstructure surface will be achieved in future.

  9. Surface modification of titanium hydride with epoxy resin via microwave-assisted ball milling

    Energy Technology Data Exchange (ETDEWEB)

    Ning, Rong [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Chen, Ding, E-mail: ma97chen@hotmail.com [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Zhang, Qianxia [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Bian, Zhibing; Dai, Haixiong; Zhang, Chi [Jiangsu Jinling Special Paint Co., Ltd., Yangzhou 225212 (China)

    2014-10-15

    Highlights: • TiH{sub 2} was modified with epoxy resin by microwave-assisted ball milling. • The epoxy ring was opened under the coupling effect of microwave and ball milling. • Microwave-assisted ball milling improved the compatibility of TiH{sub 2} with epoxy. - Abstract: Surface modification of titanium hydride with epoxy resin was carried out via microwave-assisted ball milling and the products were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), thermo-gravimetry (TG) and Fourier transform infrared spectroscopy (FT-IR). A sedimentation test was performed to investigate the compatibility of the modified nano titanium hydride with the epoxy resin. The results show that the epoxy resin molecules were grafted on the surface of nano titanium hydride particles during the microwave-assisted ball milling process, which led to the improvement of compatibility between the nanoparticles and epoxy resin. According to the FT-IR, the grafting site was likely to be located around the epoxy group due to the fact that the epoxy ring was opened. However, compared with microwave-assisted ball milling, the conventional ball milling could not realize the surface modification, indicating that the coupling effect of mechanical force and microwave played a key role during the process.

  10. INTERFERENCE-FREE TOOL POSTURE GENERATION FOR 5-AXIS NC MILLING FREE-FORM SURFACES WITH CYLINDRICAL MILL

    Institute of Scientific and Technical Information of China (English)

    Chen Liping; Chen Yan; Hu Dejin

    2004-01-01

    The 5-axis NC machining offers the potential of efficient and accurate machining. However, the present CAM system for 5-axis control is still an unsolved problem due to interference between tool and surrounding objects. A new method is presented. There are two steps in this procedure. First, it detects the interference by calculating the shortest distance between the tool-axis and the surrounding surfaces. Then upon the maximum gouging, the interference-free tool posture for 5-axis NC cylindrical milling free-form surfaces is obtained by adjusting tool. The validity of the proposed method has been confirmed by machining an impeller.

  11. Criterion for sliding / rolling characterization during droplet motion over superhydrophobic surfaces

    CERN Document Server

    Wadgaonkar, Indrajit P; Das, Sarit K

    2015-01-01

    Super hydrophobic surfaces have been the focus of research in the recent years.One of the reasons for this is the self cleaning property of these surfaces which emerges from the ability of the droplets to roll freely over them.However majority of the studies available in literature are on the static wetting behavior of liquid droplets on such surfaces and the physics of the motion of droplets has not been studied exhaustively either theoretically or experimentally.In the present study droplet motion on super hydrophobic surfaces has been modeled to analyze the sliding/ rolling characteristics of the droplet motion.A non-dimensional number is proposed to indicate whether a given droplet would tend to roll or slide more on a given super hydrophobic surface.We refer to this number as 'Slip Reynolds' number. Simulations of droplet motion were carried out with different surface and droplet characteristics leading to a unique value of this number corresponding to sliding/rolling behavior.The applicability of this n...

  12. Near-Surface Microstructure on Twin-Roll Cast 8906 Aluminum Alloy

    Science.gov (United States)

    Wang, Junjie; Zhou, Xiaorong; Thompson, George E.; Hunter, John A.; Yuan, Yudie

    2015-06-01

    The microstructure of the near-surface region of twin-roll cast foil stock 8906 AlFeSi alloy has been investigated. It was revealed that a near-surface layer with microstructure differing from that of the underlying bulk alloy was generated due to severe surface shear strain during twin-roll casting. Scanning and transmission electron microscopy showed that the near-surface layer consists of nano-sized grains with diameters varying in the range of 50 to 600 nm. Energy dispersive X-ray spectroscopy revealed that grain boundaries within the near-surface layer were decorated by aluminum oxide particles and carbon-containing lubricant inclusions. Preferential precipitation of a high population density of cubic α-AlFeSi dispersoids, of 30 to 150 nm diameter, was observed within the near-surface layer. The near-surface layer was associated with shingles on the twin-roll cast alloy surface and the maximum layer thickness of approximately 6 µm was observed at the shingles. Other areas of the surface were either free of the near-surface layer or had a thinner near-surface layer.

  13. Temperature and phase transformations fields during surfacing by welding of CCS machine roll

    Directory of Open Access Journals (Sweden)

    J. Winczek

    2008-08-01

    Full Text Available In work have been presented models of temperature fields and kinetics of phase transformations in continuous casting steel machine roll surfacing spiral welding sequence with swinging motion of welding head. The temperature field was determined by analytical solution for massive body heated by moving voluminal heat source. The progress of diffusional phase transformations was described basing on equation of kinetics JMA-K and Koistinen-Marburger’s for martensitic transfomation. Deliberations were illustrated by computational example of surfaced roll made from steel 13CrMo4. The temperature field and structural components fraction was calcualated in section of regenerated area of material decline (along the roll axis. Considering critical temperatures, heat-affected zones have been determined: A1 and A3 – austenitic transformation, and solidus - fusion line. Accepted technological parameters of rebuilding gave results that reproduce geometry of padding weld heat-affected zones confirmed experimentally.

  14. Analysis of Temperature Field and Thermal Crown of Roll During Hot Rolling by Simplified FEM

    Institute of Scientific and Technical Information of China (English)

    GUO Zhong-feng; LI Chang-sheng; XU Jian-zhong; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    Thermal crown of roll is an important factor, which affects strip profile. It is necessary to analyze the temperature field and thermal crown of roll for hot strip mill. A new simplified finite element method (FEM) was used to analyze the temperature field and thermal crown of roll, and corresponding models were built according to the practical boundary conditions. Transient roll temperature field and thermal crown were simulated by ANSYS FEM software with considering transient thermal contact and complex boundary condition. Temperature and thermal crown variations on roll surface nodes were obtained. The thermal crown results of roll obtained by FEM simulation were in good agreement with the measured data, indicating that simplified FEM models and results were correct.

  15. The Role of Surface Preparation Parameters on Cold Roll Bonding of Aluminum Strips

    Science.gov (United States)

    Jamaati, Roohollah; Toroghinejad, Mohammad Reza

    2011-03-01

    It is the objective of this article to investigate the influence of surface preparation on the cold roll bonding (CRB) process. In this context, the effects of surface preparation parameters consisting of surface preparation method, surface roughness, scratch-brushing parameters, and the delay time between surface preparation and rolling are investigated on the bond strength of aluminum strips. The bond strength of two adjacent aluminum strips produced by the CRB process is evaluated by the peeling test. Furthermore, the interface region is investigated by metallographic observations. Our findings indicate that higher surface roughness values and shorter delay times improve the bond strength. It is also found that degreasing followed by scratch-brushing yield the best bonding properties.

  16. Development of the speed control unit of the hot rolling mill of the brazilian National Steel Company; Desenvolvimento do controle de correcao de velocidade do acabamento do LTQ-2 da CSN

    Energy Technology Data Exchange (ETDEWEB)

    Silveira, Aquiles A. da; Dornelas, Francisco C.; Ferreira, Emerson R.; Alves, Sergio C.; Miguez, Antonio C.P.; Brandao, Jose M.M.; Tirello, Jonas [Companhia Siderurgica Nacional, Volta Redonda, RJ (Brazil)

    1991-12-31

    This work shows the development of a control system to correct the speed of the tandem hot rolling mill, by utilization of a mathematical model. A more reliable operational performance was reached with the application of this model at a computer set-up level. 4 figs.

  17. Development and Application of Pressure-Equalizing Back-Up Roll Contour in Hot Strip Mill%宽带钢热连轧机组均压支承辊辊形开发与应用

    Institute of Scientific and Technical Information of China (English)

    王晓东; 李飞; 李本海; 张宝辉; 王磊; 陈超超

    2012-01-01

    CVC(Continuous Variable Crown) work roll contour technology since its invention was applied in more than 150 hot rolling mills throughout the world for controlling strip shape.However,in actual application,there were uneven wear on rolls or even roll spalling problems because contact pressure concentrations existed between work and back-up rolls when flat or CVC back-up roll was used for configuration with CVC work roll during the rolling.For solving these defects,a pressure-equalizing back-up roll contour with combination of VCR(Variable Crown Back-up Roll) and CVC back-up roll contours was designed and applied on a hot rolling mill.It not only has the feature of VCR back-up roll contour,but also can improve the contact condition between work and back-up roll.After the application of pressure-equalizing back-up roll contour,roll spalling problem was solved,and strip profile quality was also improved.%CVC工作辊辊形自发明以来在全球150多条热连轧生产线上得到应用,以控制带钢的板形。实际应用中,与CVC工作辊配对使用的支承辊无论采用平辊还是CVC辊形均存在非均匀磨损甚至轧辊剥落失效的问题,主要原因是CVC支承辊辊形和平支承辊与CVC工作辊配置时存在接触压力集中。为了解决此问题,设计并应用了一种均压支承辊辊形与CVC工作辊配置使用。此辊形是变接触支承辊辊形(VCR)与CVC支承辊辊形的组合,具有变接触辊形的优点,同时又能更好地与CVC工作辊配置使用。均压支承辊辊形应用后,改善了CVC工作辊与支承辊辊间接触状态,解决了轧辊剥落问题,并改善了带钢凸度质量。

  18. Copper foils with gradient structure in thickness direction and diff erent roughnesses on two surfaces fabricated by double rolling

    Institute of Scientific and Technical Information of China (English)

    Xi-yong Wang; Xue-feng Liu; Wen-jiang Zou; Jian-xin Xie

    2013-01-01

    Copper foils with gradient structure in thickness direction and diff erent roughnesses on two surfaces were fabricated by double rolling. The two surface morphologies of double-rolled copper foils are quite diff erent, and the surface roughness values are 61 and 1095 nm, respectively. The roughness value of matt surface can meet the requirement for bonding the resin matrix with copper foils used for flexible printed circuit boards, thus may omit traditional roughening treatment;the microstructure of double-rolled copper foils demonstrates an obviously asymmetric gradient feature. From bright surface to matt surface in thickness direction, the average grain size first increases from 2.3 to 7.4 µm and then decreases to 3.6 µm; compared with conventional rolled copper foils, the double-rolled copper foils exhibit a remarkably increased bending fatigue life, and the increased range is about 16.2%.

  19. Planejamento e controle da produção de cilindros para laminação: um estudo de caso quantitativo Production management of rolling mill rolls: a quantitative study case

    Directory of Open Access Journals (Sweden)

    Laerte José Fernandes

    2013-03-01

    Full Text Available Este trabalho apresenta um modelo de otimização-simulação aplicado em um estudo de caso real no setor de cilindros para laminação de uma siderúrgica, buscando melhorar o gerenciamento da área/equipamento gargalo da linha de produção. A simulação atuou em conjunto com um modelo de otimização da programação linear inteira (PLI para melhorar o atendimento de prazo junto aos clientes em uma produção não seriada. Como resultado deste procedimento combinado da PLI e simulação, o processo produtivo foi otimizado e as filas de espera e o lead-time foram reduzidos, melhorando o atendimento aos clientes.This article presents a simulation-optimization model application for a real case study in the rolling mill roll sector of a steel plant. The purpose of this study was to get a better area/equipment bottleneck management in the production line. The simulation was used together with an ILP (Integer Linear Programming optimization model, in order to improve customer service in a made-to-order production. As a result of this ILP and Simulation combined approach, the productive process was optimized and both queues and lead-time were reduced, improving customer service.

  20. Uranium Mill Tailings Remedial Action Project, Surface Project Management Plan. Revision 1

    Energy Technology Data Exchange (ETDEWEB)

    1994-12-01

    Title I of the Uranium Mill Tailings Radiation Control Act (UMTRCA) authorizes the US Department of Energy (DOE) to undertake remedial action at 24 designated inactive uranium processing sites and associated vicinity properties (VP) containing uranium mill tailings and related residual radioactive materials. The purpose of the Uranium Mill Tailings Remedial Action (UMTRA) Surface Project is to minimize or eliminate radiation health hazards to the public and the environment at the 24 sites and related VPs. This document describes the management organization, system, and methods used to manage the design, construction, and other activities required to clean up the designated sites and associated VPs, in accordance with the UMTRCA.

  1. 轧机换辊车传动方式改进设计%Improvement Design for the Transmission Mode of the Roll Change Carriage in Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    王华勇; 周晓艳

    2013-01-01

    The defects of the old transmission mode is analyzed ,the force analysis of the gear in reduction box is analyzed and the troque of the old mode is calculated .According to these analysis,the old transmission mode should be changed to hydraulic motor.It is proved that this improvement could reduce the failure rate and shorten the roll changing time effectively.%针对换辊车原设计传动方式的不足,改变原有传动方式,通过对减速箱齿轮的受力分析,计算出原传动所提供的扭矩,将减速电机更换为液压马达,生产实践证明,此改进可降低设备故障率,缩短换辊时间。

  2. Simulating AGC Hydraulic System of Single-stand Cold Rolling Mill%单机架冷轧机 AGC 液压系统仿真

    Institute of Scientific and Technical Information of China (English)

    吴中友; 陈举庆

    2013-01-01

    Hopsan Hydraulic Simulation software is used to model and simulate AGC hydraulic system of a 1250mm single-stand cold rolling mill to compare the difference and connection between the position loop and force loop of the control system. With this simulation, the factor that effects the function of AGC hydraulic systems can be analyzed.%  采用 Hopsan 液压仿真软件对某1250 mm 单机架可逆冷轧机 AGC 液压系统建模仿真,比较位置环与力环控制系统的差异和联系,对影响 AGC 液压系统性能的因素进行分析。

  3. INFLUENCE OF SURFACE DEFECTS, INHERITED FROM ROLLED WIRE, ON QUALITY OF A COLD-DRAWN WIRE

    Directory of Open Access Journals (Sweden)

    A. N. Savenok

    2012-01-01

    Full Text Available Researches of the most often occurred surface defects of rolled wires, their modification at drawing and influence on technological process and quality of cold-drawn wire with regard to working conditions of hardware shops of OAO “BMZ” are  presented.

  4. INFLUENCE OF THE SURFACE DEFECTS INHERITED FROM ROLLED WIRE ON QUALITY OF COLD DRAWN WIRE

    Directory of Open Access Journals (Sweden)

    A. N. Savenok

    2012-01-01

    Full Text Available Researches of the most often occurred surface defects of rolled wires, their modification at drawing and influence on technological process and quality of cold-drawn wire with regard to working conditions of hardware shops of BMZ are presented.

  5. Effect of Surface Densification on the Microstructure and Mechanical Properties of Powder Metallurgical Gears by Using a Surface Rolling Process

    Directory of Open Access Journals (Sweden)

    Jingguang Peng

    2016-10-01

    Full Text Available Powder metallurgy (PM components are widely used in the auto industry due to the advantage of net-shape forming, low cost, and high efficiency. Still, usage of PM components is limited in the auto industry when encountering rigorous situations, like heavy load, due to lower strength, hardness, wear resistance, and other properties compared to wrought components due to the existence of massive pores in the PM components. In this study, through combining the powder metallurgy process and rolling process, the pores in the PM components were decreased and a homogenous densified layer was formed on the surface, which resulted in the enhancement of the strength, hardness, wear resistance, and other properties, which can expand its range of application. In this paper, we study the impact of different rolling feeds on the performance of the components’ surfaces. We found that with the increase of the rolling feed, the depth of the densified layer increased.

  6. CHARACTERIZATION OF THE FRICTION CONDITIONS IN THE FINISHING STANDS OF A HOT STRIP MILL

    Directory of Open Access Journals (Sweden)

    Antonio Augusto Gorni

    2012-06-01

    Full Text Available The decrease in hot strength or even rolling load as strain increases in some stands of the finishing hot strip mill with no metallurgical reasons is a relatively common event. Apparently this fact is associated with modification in the tribological conditions between rolling stock and work roll surfaces due to unexpected interactions with scale. The aim of this work is to determine the values of the friction coefficient in the several stands of the finishing hot strip mill at Usiminas-Cubatão, as well to determine quantitative relationships between this coefficient and relevant process parameters, like strain degree and peripherical work roll speed.

  7. Analysis on vibration factors of main drive system of CSP hat rolling mill%CSP轧机主传动系统致振因素的分析

    Institute of Scientific and Technical Information of China (English)

    吴继民; 吴炳胜

    2012-01-01

    The main drive system of CSP rolling mill abnormal vibration phenomena was analyzed to determine the causes of the vibration. At first, it was found that the mechanical gaps of the main drive system had a great impact on twist vibration of system, and then the rolling interface changes due to rolling torque on the vibration impact was analyzed. The MATLAB/Simulink software was used to simulate the rolling torque. The results show that the fluctuation of the rolling torque has a immediate impact on the vibration of the main drive system. The fluctuation of the friction coefficient impacting the main drive system vibration is due to the stead-state self-excited torsional vibration produced to the main drive system. By analyzing the electrical parameters controlled by the inverter and the main drive system torsional vibration impact, it concludes that the harmonics torque is generated by the electromagnetic harmonics, so that the main drive system can produce the torsional response. At last, a series of measures on the theoretical basis to inhibit the abnormal vibration were provides.%对CSP轧机主传动系统异常振动现象进行分析,为了确定引起振动的原因,分析了主传动系统机械间隙的存在对振动产生的影响,以及轧制界面因轧制力矩的变化对振动产生影响.通过MATLAB的Simulink软件对轧制力矩进行仿真发现,轧制力矩的波动对主传动系统振动的产生有直接影响;摩擦系数的波动对主传动系统振动产生的影响,是对主传动系统产生稳态的自激扭转振动;在对变频器控制的电气参数与主传动系统扭振的影响分析得出,由电磁谐波产生的谐波转矩,使主传动系统产生相应的扭振响应.最后在理论上提出了一系列抑制振动的措施.

  8. Effect of Lubricant Viscosity and Surface Roughness on Coefficient of Friction in Rolling Contact

    Directory of Open Access Journals (Sweden)

    S.G. Ghalme

    2013-12-01

    Full Text Available The main objective of this paper is to investigate the effect of surface roughness and lubricant viscosity on coefficient of friction in silicon nitride- steel rolling contact. Two samples of silicon nitride with two different values of surface roughness were tested against steel counter face. The test was performed on four ball tester in presence of lubricant with two different values of viscosity. Taguchi technique a methodology in design of experiment implemented to plan the experimentation and same is utilized to evaluate the interacting effect of surface roughness and lubricant viscosity. Analysis of experimental results presents a strong interaction between surface roughness and lubricant viscosity on coefficient of friction in rolling contact.

  9. 冷带轧机液压AGC系统过程优化级计算机控制%Research on Computer Control of Process Optimization Level in Hydraulic AGC System of Cold Rolling Mill

    Institute of Scientific and Technical Information of China (English)

    孙孟辉; 王益群

    2015-01-01

    冷带轧机的轧制过程是较为复杂的物理过程,因此液压AGC(Automatic Gauge Control)系统对冷带轧机成品带钢的厚度精度起着重要的作用。针对300可逆冷带轧机,进行了过程优化级计算机控制的研究,开发出了液压AGC系统的过程优化级计算机控制系统。液压AGC系统的过程优化级计算机控制,可以实现轧制规程的计算、过程控制级所需设定值的设定、轧制过程数据的采集以及人机界面的显示等功能。同时,进行了轧制试验。%Rolling process of the cold rolling mill is a complicated physical process, so the hydraulic AGC system is very important to the thickness precision of strips of cold rolling mill. In this paper, the computer control of process optimization level was researched, and the computer control system of process optimization level was developed, aiming at 300 reverse cold rolling mill. By the computer control of process optimization level of the hydraulic AGC, it can realize the calculation of rolling schedule, the set of setting value needed by the process control level, the data acquisition of rolling process and the display of human-computer interface. At the same time, the rolling experiment was carried out, and the experiment result implied that it could eliminate the thickness error of strips effectively, adopting the provided computer control's strategy of the process optimization level.

  10. Two-Step Process To Create "Roll-Off" Superamphiphobic Paper Surfaces.

    Science.gov (United States)

    Jiang, Lu; Tang, Zhenguan; Clinton, Rahmat M; Breedveld, Victor; Hess, Dennis W

    2017-03-15

    Surface modification of cellulose-based paper, which displays roll-off properties for water and oils (surface tension ≥23.8 mN·m(-1)) and good repellency toward n-heptane (20.1 mN·m(-1)), is reported. Droplets of water, diiodomethane, motor oil, hexadecane, and decane all "bead up", i.e., exhibit high contact angles, and roll off the treated surface under the influence of gravity. Unlike widely used approaches that rely on the deposition of nanoparticles or electrospun nanofibers to create superamphiphobic surfaces, our method generates a hierarchical structure as an inherent property of the substrate and displays good adhesion between the film and substrate. The two-step combination of plasma etching and vapor deposition used in this study enables fine-tuning of the nanoscale roughness and thereby facilitates enhanced fundamental understanding of the effect of micro- and nanoscale roughness on the paper wetting properties. The surfaces maintain their "roll-off" properties after dynamic impact tests, demonstrating their mechanical robustness. Furthermore, the superamphiphobic paper has high gas permeability due to pore-volume enhancement by plasma etching but maintains the mechanical flexibility and strength of untreated paper, despite the presence of nanostructures. The unique combination of the chemical and physical properties of the resulting superamphiphobic paper is of practical interest for a range of applications such as breathable and disposable medical apparel, antifouling biomedical devices, antifingerprint paper, liquid packaging, microfluidic devices, and medical testing strips through a simple surface etching plus coating process.

  11. Rolling, sliding, and sticking of viscoplastic xanthan gum solution drops on a superhydrophobic surface

    Science.gov (United States)

    Kim, Minyoung; Lee, Eungjun; Kim, Do Hyun; Kwak, Rhokyun

    2016-11-01

    Dynamics of Newtonian fluid on a non-wettable substrate have been reported, but those of non-Newtonian fluid, especially of viscoplastic fluid showing a yield stress, are not fully characterized yet. Here, we investigate three distinct behaviors of a viscoplastic drop (xanthan gum solution) -rolling, sliding, and sticking- on an inclined superhydrophobic surface with various inclined angles (1-24 degree) and xanthan gum concentrations (0.25-1.5%). At a low concentration of xanthan gum (low yield stress) and/or a high inclined angle (high gravitational stress), the drop rolls down the surface as the gravitational stress exceeds the yield stress. As the concentration increases, and thus the yield stress exceeds the gravitational stress, the drop stays on the surface like a solid (sticking). However, if we adjust the gravitational stress to induce an adhesive failure between the xanthan gum drop and the surface (but still lower than the yield stress), the drop slides down the surface without rolling. To the best of our knowledge, this is the first direct characterization of the behavior of the viscoplastic drops on an inclined surface considering gravitational stress, yield stress, and adhesive failure.

  12. Phospholipid polymer-based antibody immobilization for cell rolling surfaces in stem cell purification system.

    Science.gov (United States)

    Mahara, Atsushi; Chen, Hao; Ishihara, Kazuhiko; Yamaoka, Tetsuji

    2014-01-01

    We previously developed an antibody-conjugated cell rolling column that successfully separates stem cell subpopulations depending on the cell surface marker density, but a large amount of the injected cells were retained in the column because of non-specific interactions. In this study, an amphiphilic copolymer, poly[2-methacryloyloxyethyl phosphorylcholine (MPC)-co-n-butyl methacrylate (nBMA)-co-N-vinyl formamide (NVf)], with phospholipid polar side groups was designed as a novel antibody-immobilizing modifier. The formamide groups in NVf units were converted to active maleimide groups. A plastic flow microfluidic chamber was coated with the copolymers, and a reduced anti-CD90 antibody was immobilized. The adipose tissue-derived stem cells isolated from the rat were injected into the flow chamber, and their rolling behavior was observed under a microscope with a high-speed camera. Non-specific cell adhesion was reduced strongly by means of this immobilization method because of the MPC unit, resulting in a high percentage of rolling cells. These results demonstrate that a surface coated with phospholipid polar groups can be used in an effective stem cell separation system based on the cell rolling process.

  13. The Makeenko-Migdal equation for Yang-Mills theory on compact surfaces

    CERN Document Server

    Driver, Bruce K; Hall, Brian C; Kemp, Todd

    2016-01-01

    We prove the Makeenko-Migdal equation for two-dimensional Euclidean Yang-Mills theory on an arbitrary compact surface, possibly with boundary. In particular, we show that two of the proofs given by the first, third, and fourth authors for the plane case extend essentially without change to compact surfaces.

  14. 30 CFR 57.14130 - Roll-over protective structures (ROPS) and seat belts for surface equipment.

    Science.gov (United States)

    2010-07-01

    ....14130 Roll-over protective structures (ROPS) and seat belts for surface equipment. (a) Equipment included. Roll-over protective structures (ROPS) and seat belts shall be installed on— (1) Crawler tractors..., that is equipped with ROPS and seat belts that meet the installation and performance requirements of...

  15. The effect of milling and postmilling procedures on the surface roughness of CAD/CAM materials.

    Science.gov (United States)

    Mota, Eduardo Gonçalves; Smidt, Laura Nunes; Fracasso, Lisiane Martins; Burnett, Luiz Henrique; Spohr, Ana Maria

    2017-09-11

    The aim of this study was to evaluate the surface roughness and analyze the surface topography of five different CAD/CAM ceramics and one CAD/CAM composite resin for CEREC after milling and postmilling procedures. Blocks of the ceramics Mark II, IPS Empress CAD, IPS e.max CAD, Suprinity and Enamic, and blocks of the composite resin Lava Ultimate were milled at CEREC MCXL. Ten flat samples of each material were obtained. The surface roughness (Ra) test was performed before and after milling, crystallization, polishing, and glaze when indicated, followed by SEM and AFM analysis. Data were submitted to one-way ANOVA with repeated measures and the Tukey HSD test (α = 0.05). The milling step significantly increased the roughness of all the tested materials (P CAD and Suprinity) were more suitable to roughness than the other tested materials (P CAD/CAM materials, that is, fully sintered, should be only hand polished. The glaze step can be suppressed resulting in time saving. However, the glaze step in soft-milling lithium disilicate is imperative. © 2017 Wiley Periodicals, Inc.

  16. Cavity formation and surface modeling of laser milling process under a thin-flowing water layer

    Science.gov (United States)

    Tangwarodomnukun, Viboon

    2016-11-01

    Laser milling process normally involves a number of laser scans over a workpiece to selectively remove the material and then to form cavities with shape and dimensions required. However, this process adversely causes a heat accumulation in work material, which can in turn damage the laser-milled area and vicinity in terms of recast deposition and change of material properties. Laser milling process performing in a thin-flowing water layer is a promising method that can overcome such damage. With the use of this technique, water can flush away the cut debris and at the same time cool the workpiece during the ablation. To understand the potential of this technique for milling application, the effects of process parameters on cavity dimensions and surface roughness were experimentally examined in this study. Titanium sheet was used as a workpiece to be milled by a nanosecond pulse laser under different water flow velocities. A smooth and uniform cut feature can be obtained when the metal was ablated under the high laser pulse frequency and high water flow velocity. Furthermore, a surface model based on the energy balance was developed in this study to predict the cavity profile and surface roughness. By comparing to the experiments, the predicted profiles had a good agreement with the measured ones.

  17. Combination of surface nanocrystallization and co-rolling: Creating multilayer nanocrystalline composites

    Energy Technology Data Exchange (ETDEWEB)

    Waltz, L. [Institute Charles Delaunay, FRE CNRS 2848, LASMIS, University of Technology of Troyes, 10000 Troyes (France); Retraint, D. [Institute Charles Delaunay, FRE CNRS 2848, LASMIS, University of Technology of Troyes, 10000 Troyes (France)], E-mail: delphine.retraint@utt.fr; Roos, A. [Institute Charles Delaunay, FRE CNRS 2848, LASMIS, University of Technology of Troyes, 10000 Troyes (France); Olier, P. [DEN/DNM/SRMA/LTMEX, Commissariat a l' Energie Atomique de Saclay, 91191 Gif-sur-Yvette (France)

    2009-01-15

    This paper describes a combination of surface mechanical attrition treatment and co-rolling performed at 550 deg. C. This duplex method leads to the formation of a semi-massive multilayer structure of alternating nanocrystalline layers, transition layers and coarse-grained layers. Transmission electron microscopy observations correlated with nanoindentation hardness measurements demonstrate that the nano- and subnanocrystalline layers are preserved after the process. Tensile tests showed improved yield and ultimate strengths, and acceptable ductility.

  18. A graphical solution in CATIA for profiling end mill tool which generates a helical surface

    Science.gov (United States)

    Teodor, V. G.; Baroiu, N.; Berbinschi, S.; Susac, F.; Oancea, N.

    2017-08-01

    The generation of a helical flute, which belongs to a helical cylindrical surface with constant pitch, can be made using end mill tools. The tools on this type are easiest to make than the side mills and represent a less expensive solution. The end mill profiling may be done using the classical theorems of surfaces enveloping, analytical expressed, as Olivier theorem or Nikolaev method. In this paper is proposed an algorithm, developed in the CATIA design environment, for profiling such tool’s type. The proposed solution is intuitive, rigorous and fast due to the utilization of the graphical design environment capabilities. Numerical examples are considered in order to validate the quality of this method.

  19. Structural Changes in the Surface Layer of Deep Rolled Samples Due to Thermal Loads

    Directory of Open Access Journals (Sweden)

    Strunk, R

    2017-01-01

    Full Text Available Deep rolling processes initiate plastic deformations in the surface layer. The local characteristics of deformation are dependent on the induced stress expressed by the local stress tensor. Equivalent stresses above yield strength cause plastic deformation. Additionally the intrinsic energy, e. g. the dislocation density, is enhanced and the residual stress state is changed. The effects to a deep rolled surface from an increase in temperature are mainly dependent on the material, the microstructure, the initial residual stress state, the inclusion density, the distribution of soluted alloying elements and the plastic deformation. In the described experiments the interactions between deformation and temperature of the steel grade AISI 4140 (42 CrMo 4 used for all further experiments in a transregional Collaborative Research Center (CRC were to be examined. The most simple investigation methods were chosen deliberately to allow a better statistical support of correlations between introduced strains and material reactions for a wide variation of process parameters. Since the visual effects by light microscopy in AISI 4140 were very small, the experiments were repeated with german grade 18 CrNiMo 7-6 (comparable to AISI 4820. This paper focuses on the micro structural changes in defined deep rolled surface regions due to an increase in temperature. The work described is part of the Collaborative Research Center “Process Signatures”, collaboration between Bremen University, Technical University Aachen, Germany and Oklahoma State University Stillwater, USA.

  20. Effects of rice harvest moisture on kernel damage and milled rice surface free fatty acid levels.

    Science.gov (United States)

    Parker, Amanda M; Proctor, Andrew; Eason, Robert L; Jain, Vishal

    2007-01-01

    Surface free fatty acid (FFA) on milled rice is a key factor in determining rice quality and acceptability to the brewing industry. Rice FFA oxidizes, causing off-flavors and odors to develop, compromising the brewing quality of milled rice. The effect of harvest moisture (13%, 16%, and 20%), harvester type (1688 Case and 9500 John Deere), and rice variety (Cocodrie and Bengal) on harvest damaged rough rice and milled rice surface FFA after drying to 12% moisture and 6 mo rough rice storage was examined. The Case harvester produced more damaged kernels than the John Deere harvester, but this was not reflected in surface FFA development. There were no significant FFA differences in variety or harvester type. Rice harvested at a higher moisture content (20%) produced significantly greater FFA values, with a peak near 0.1%, than rice harvested at lower moisture contents (13% and 16%), which had FFA values near 0.08%. Retention of bran by damaged kernels at high harvest moisture probably was responsible for promoting surface FFA development, but if bran was lost at lower harvest moistures, surface FFA, development was limited. Harvest moisture affected milled rice FFA, although rough rice was dried to 12% immediately after harvesting.

  1. Surface Roughness Models and Their Experimental Validation in Micro Milling of 6061-T6 Al Alloy by Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Jie Yi

    2015-01-01

    Full Text Available Due to the widespread use of high-accuracy miniature and micro features or components, it is required to predict the machined surface performance of the micro milling processes. In this paper, a new predictive model of the surface roughness is established by response surface method (RSM according to the micro milling experiment of 6061-T6 aluminum alloy which is carried out based on the central composite circumscribed (CCC design. Then the model is used to analyze the effects of parameters on the surface roughness, and it can be concluded that the surface roughness increases with the increasing of the feed rate and the decreasing of the spindle speed. At last, based on the model the contour map of the surface roughness and material removal rate is established for optimizing the process parameters to improve the cutting efficiency with good surface roughness. The prediction results from the model have good agreement with the experimental results.

  2. Mechanics of Thin Strip Steering in Hot Rolling

    Science.gov (United States)

    Jiang, Zhengyi; Tieu, Kiet A.

    2004-06-01

    The hot rolling of thin strip can result in several problems in hot rolling, for instance, the control of strip steering, strip shape and flatness and surface roughness etc. Therefore, the hot rolling of thin strip brings out a requirement of innovative technologies such as the extended control of shape and flatness, steering control and reduction of load by roll gap lubrication. In this paper, the authors focus on the analysis of thin strip snaking movement, as well as solve the related problems such as the shape and flatness due to a larger reduction applied when the strip is thinner. A finite element method was used to simulate this nonsymmetricity rolling considering the non-uniform reduction along the strip width. The calculated spread is compared with the measured values obtained from the rolling mill in laboratory and the friction effect is also discussed.

  3. Study Friction Distribution during the Cold Rolling of Material by Matroll Software

    Science.gov (United States)

    Abdollahi, H.; Dehghani, K.

    2007-04-01

    Rolling process is one of the most important ways of metal forming. Since the results of this process are almost finished product, therefore controlling the parameters affecting this process is very important in order to have cold rolling products with high quality. Among the parameters knowing the coefficient of friction within the roll gap is known as the most significant one. That is because other rolling parameters such as rolling force, pressure in the roll gap, forward slip, surface quality of sheet, and the life of work rolls are directly influenced by friction. On the other hand, in rolling calculation due to lake of a true amount for coefficient of friction a supposed value is considered for it. In this study, a new software (Matroll), is introduced which can determine the coefficient of friction (COF) and plot the friction hills for an industrial mill. Besides, based on rolling equations, it offers about 30 rolling parameters as outputs. Having the rolling characteristics as inputs, the software is able to calculate the coefficient of friction. Many rolling passes were performed on real industrial aluminum mill. The coefficient of friction was obtained for all passes. The results are in good agreement with the findings of the other researchers.

  4. Studies on the influence of surface morphology of ZnO nail beds on easy roll off of water droplets

    Science.gov (United States)

    Sutha, S.; Vanithakumari, S. C.; George, R. P.; Mudali, U. Kamachi; Raj, Baldev; Ravi, K. R.

    2015-08-01

    A ZnO nanorods based superhydrophobic surface with extremely low roll-off angle is fabricated using a two-step solution based approach-Successive Ionic Layer Adsorption and Reaction (SILAR) and Chemical Bath Deposition (CBD). The grown ZnO nanorods have average diameter of 285 nm with a predominant growth direction of [002]. The static contact angle of ZnO nanorods superhydrophobic surface is 155°, and the dynamic contact angles contact angle hysteresis and roll-off angle is 2° and 1°, respectively. Furthermore, to comprehend the mechanism governing the extremely low roll-off angle of ZnO nanorods based superhydrophobic surface, an analytical model has been developed by incorporating the topographical (diameter, density of nanorods and solid area fraction) and droplet parameters (surface tension, mass and volume). The theoretically calculated roll-off angle closely matches with the experimental results and reported results.

  5. Literature Survey Concerning State of the Art and Surface Generation in High Speed Milling

    DEFF Research Database (Denmark)

    Bissacco, Giuliano

    This report constitutes a short description of a literature survey concerning the state of the art and latest achievements on the rather new and powerful technology of high speed milling and its modelling, particularly looking at modelling of the generated surfaces. This task has been conducted i...

  6. 轧机辊系滞后非线性垂直振动系统的振动特性%Vibration Characteristics of Hysteretic Nonlinear Vertical Vibration System of Rolling Mill Roller

    Institute of Scientific and Technical Information of China (English)

    刘浩然; 侯东晓; 时培明; 刘飞

    2011-01-01

    考虑轧件弹塑性变形的滞后非线性作用,建立一种轧机辊系滞后非线性垂直振动动力学模型.运用奇点稳定性理论分析该滞后非线性系统的稳定性,得到了系统出现各种不同奇点的条件.同时采用渐进法求解系统在主共振情况下的解析近似解,得到了系统的主共振幅频特性方程.最后以实际轧机参数为例,分析轧件的非线性刚度、阻尼等参数对轧机主共振幅频响应的影响,并研究轧机在不同外部扰动下的分岔行为,发现在不同的外部扰动下,轧机表现出周期、倍周期以及混沌等多种动力学行为,这为研究和抑制轧机振动问题提供了理论参考.%A kind of hysteretic nonlinear vertical vibration dynamic model is established which considers hysteresis of strip's plastic deformation. The stability of the hysteretic nonlinear system is analyzed by using stability theory of singularity, and the conditions for the emergence of various singular points are obtained. Then the analytical approximate solution of the system under periodic excitation is accounted, and the primary resonance amplitude-frequency equation of the system is obtained. Finally, according to the actual parameters of rolling mill, the influence of nonlinear stiffness and nonlinear damp of rolled piece on the primary resonance amplitude-frequency response of rolling mill is analyzed, and the bifurcation behaviors of rolling mill under different external disturbances are studied. It is found that the rolling mill exhibits many dynamic behaviors such as periodic, period-doubling motion and chaos. The results provide theoretical reference for researching and suppressing rolling mill vibration.

  7. 2D and 3D milled surface roughness of high volume fraction SiCp/Al composites

    Directory of Open Access Journals (Sweden)

    Tao Wang

    2015-06-01

    Full Text Available This paper presents a study on surface roughness generated by high speed milling of high volume fraction (65% silicon carbide particle-reinforced aluminum matrix (SiCp/Al composites. Typical 2D (Ra and Rz and 3D (Sa and Sq surface roughness parameters were selected to evaluate the influence of the milling parameters on the surface quality in comparison with aluminum alloy. The 3D topography of the milled surface was studied as well. The results indicate that 3D parameters (Sa and Sq are more capable to describe the influence of the milling parameters on the surface quality, and among them Sq is preferable due to its good sensitivity. Sq decreases with milling speed and increases with feed rate. The influence of axial depth of cut (ADOC is negligible.

  8. Biomechanics of cell rolling: shear flow, cell-surface adhesion, and cell deformability.

    Science.gov (United States)

    Dong, C; Lei, X X

    2000-01-01

    The mechanics of leukocyte (white blood cell; WBC) deformation and adhesion to endothelial cells (EC) has been investigated using a novel in vitro side-view flow assay. HL-60 cell rolling adhesion to surface-immobilized P-selectin was used to model the WBC-EC adhesion process. Changes in flow shear stress, cell deformability, or substrate ligand strength resulted in significant changes in the characteristic adhesion binding time, cell-surface contact and cell rolling velocity. A 2-D model indicated that cell-substrate contact area under a high wall shear stress (20 dyn/cm2) could be nearly twice of that under a low stress (0.5 dyn/cm2) due to shear flow-induced cell deformation. An increase in contact area resulted in more energy dissipation to both adhesion bonds and viscous cytoplasm, whereas the fluid energy that inputs to a cell decreased due to a flattened cell shape. The model also predicted a plateau of WBC rolling velocity as flow shear stresses further increased. Both experimental and computational studies have described how WBC deformation influences the WBC-EC adhesion process in shear flow.

  9. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  10. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  11. Study on anaerobic treatment of hazardous steel-mill waste rolling oil (SmWRO) for multi-benefit disposal route.

    Science.gov (United States)

    Ma, Huanhuan; Li, Zifu; Yin, Fubin; Kao, William; Yin, Yi; Bai, Xiaofeng

    2014-01-01

    Steel-mill waste rolling oil (SmWRO) is considered as hazardous substance with high treatment and disposal fees. Anaerobic process could not only transform the hazardous substance into activated sludge, but also generate valuable biogas. This study aimed at studying the biochemical methane potential of SmWRO under inoculum to substrate VS ratios (ISRs) of 0.25, 0.5, 1, 1.5, 2 and 3 using septic tank sludge as inoculum in mesophilic and thermophilic conditions, with blank tests for control. Specific biogas yield (mL/g VS(added)), net biogas yield (mL/g VS(removed)) and VS removal were analyzed. The ANOVA results indicated great influence of ISR and temperature on studied parameters. ISR of 1.5 at 55°C and ISR of 1.5 and 2 at 35°C were suggested with the highest specific biogas yield (262-265 and 303mL/g VS(added)). Kinetic analysis showed that Gompertz model fit the experimental data best with the least RMSE and largest R(2). Copyright © 2013 Elsevier Ltd. All rights reserved.

  12. Assessment of air pollution and its effects on the health status of the workers in beam rolling mills factory (Iran National Steel Industrial Group from Ahvaz-Iran

    Directory of Open Access Journals (Sweden)

    Rafiei Masoud

    2009-01-01

    Full Text Available Background: Air pollutants of iron- and steel-making operations have historically been an environmental and health hazard. These pollutants include gaseous substances such as sulfur oxide, nitrogen dioxide, and carbon monoxide. The Iran National Steel Industrial Group beam rolling mills factory has two production lines viz. line 630 and line 650, with different beam production capabilities and is capable of producing different types of beams. Materials and Methods: A retrospective cross-sectional study on 400 workers in different exposure levels to environmental pollution was performed during 2005 to determine the mean value of respirable particulate matter (RPM concentrations and its effects on the health status of workers. To elicit information regarding the health status of the worker, the National Institute for Occupational Safety and Health standard questionnaire was used. Fisher′s exact test was performed to assess the relative risk (RR of exposure to air pollution on cardiovascular diseases, chest tightness, cough, difficulty in retention, i.e. loss of memory, tension, occupational fatigue, and occupational stress in exposed workers. Results: There was significant difference in RPM pollution level between two product lines. The RR of exposure to air pollution on cardiovascular diseases, chest tightness, cough, difficulty in retention, i.e. loss of memory, tension, occupational fatigue, and occupational stress in exposed workers were 2.78, 2.44, 2.15, 1.92, 1.57, 3.90, and 2.09, respectively.

  13. Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

    Directory of Open Access Journals (Sweden)

    Huu-That Nguyen

    2016-06-01

    Full Text Available Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra in the hard milling of JIS (Japanese Industrial Standard SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM. The cutting parameters are selected based on the structural dynamic analysis of the machine tool. A set of experiments is designed according to the Taguchi technique. The average Ra is measured by a Mitutoyo Surftest SJ-400, and then analysis of variance (ANOVA is performed to determine the influences of cutting parameters on the given Ra. Quadratic mathematical modeling is introduced for prediction of the Ra during the hard milling process. The predicted values are in reasonable agreement with the observation of experiments. In an effort to obtain the minimizing Ra, a single objective optimization is employed based on the desirability function. The result shows that the percentage error between measured and predicted values of Ra is 3.2%, which is found to be insignificant. Eventually, the milled surface roughness under the optimized machining conditions is 0.122 µm. This finding shows that grinding may be replaced by finish hard milling in the mold and die manufacturing field.

  14. 3950mm宽厚板铝板轧机工作辊的热处理%Heat Treatment for Work Roll of 3 950 mm Aluminum Heavy Plate Mill

    Institute of Scientific and Technical Information of China (English)

    陈太辉; 郭峰

    2013-01-01

    The forged steel Cr5 is used as the material of work rolls .3 950 mm aluminum heavy plate mills have been researched and developed successfully by adjusting quenching and tempering processes and designing installation auxiliary tools and applying differential temperature spray way , which is ensured to meet various technical requirements of work roll and provides new idea for manufacturing work roll .%采用Cr5锻钢工作辊材质,通过调整调质方式以及设计安装辅具,采用差温喷雾的方式成功制造出3950 mm宽厚板铝板轧机工作辊,较好地保证了工作辊的各项技术要求,为工作辊的制造提供了新思路。

  15. The influence of milling-burnishing successive and simultaneous processes on the surface roughness

    Science.gov (United States)

    Grigoraş, C. C.; Brabie, G.; Chirita, B.

    2016-08-01

    The present techniques do not offer the possibility for milling and burnishing at the same time. The novelty of this study is the development of a new tool and tool holder that allows this processes to take place simultaneous. Magnesium alloys have a wide range of usages in industry; in the past years they seem to be a promising solution to classic implants. Improvements in fatigue and tensile strength need to be made. Heat treatments are difficult to implement, so the solution is a mechanical treatment. The burnishing process offers very good results, but it has difficulties in simultaneous machining with the milling process. Thereby a hydraulic roller burnishing tool and a special tool holder was manufactured to solve this issue. The combined process was carried out on a CNC milling machine. This study seeks to highlight the influence of the milling-burnishing process parameter on the surface roughness in the case of magnesium alloy AZ31B-F. Parameters like speed and feed of cut, burnishing pressure and depth where taken into consideration. It was noted that with the increase of the feed, speed, pressure and depth of burnishing the general percentage improvement of the surface roughness was higher.

  16. A Review of Optimization of Surface Roughness of Inconel 718 in End Milling using Taguchi Method

    Directory of Open Access Journals (Sweden)

    Vishal Kumar Mall

    2014-12-01

    Full Text Available Nickel based super alloy, Inconel 718 is a very hard material (46 HRC. Because of its hardness, work hardening and low thermal conductivity, its machining is very difficult. End milling is an effective method for machining, drilling, slotting, and making key ways of Inconel 718. Tensile residual stress takes place during machining of Inconel 718. It is a critical problem, which is minimized to obtain better quality. Residual stress becomes more in the presence of rough machined surface. In this paper we optimize the surface roughness of Inconel 718 in end milling under dry condition. The surface roughness is optimized using four parameter nose radius, depth of cut, feed rate and cutting speed by using a cemented carbide tool. L27 orthogonal array of Taguchi method uses to analyse the result. 27 experimental runs based on L27 orthogonal array of Taguchi method.

  17. EFFECT OF PROCESS PARAMETERS ON SURFACE ROUGHNESS IN END MILLING OF Al/SiCp MMC

    Directory of Open Access Journals (Sweden)

    K. PALANIRADJA

    2011-01-01

    Full Text Available Metal matrix composites (MMCs have emerged as an important class of materials, which are increasingly being utilized in recent years. These materials are known as the difficult-to-machine materials because of the hardness and abrasive nature of reinforcements. The present work investigate the effect of spindle speed, feed rate, depthof cut and different % wt. of SiCp on surface roughness in end milling of LM25Al/SiCp. Experiments have been conducted on a CNC milling machine according to the principles of Response surface methodology design of experiments (DoE method. Central composite design (CCD was employed in developing an efficient mathematical model for surface roughness. Analysis of variance (ANOVA was used to test the adequacy of the developed mathematical model. The contour plots were generated to study the effect of process parameters aswell as their interactions.

  18. Optimasi Proses Pemesinan Milling Fitur Pocket Material Baja Karbon Rendah Menggunakan Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    The Jaya Suteja

    2008-01-01

    Full Text Available Milling process is one of machining process mostly used to manufacture a component. In machining a component, to achieve higher production capacity, machining time should be minimized by increasing material rate removal. However, higher material rate removal will cause higher surface roughness. For that reason, machining parameter of milling process must be optimized. This research aims to develop mathematical model which can describe the relation between step over and depth of cut with surface roughness and machining time for two cut types. Subsequently, the purpose of this research is to find the combination of step over and depth of cut which resulting the maximum material rate removal and the minimum surface roughness. Milling process in this research is performed to machine a pocket feature of low carbon steel with dimension of 20 mm x 20 mm x 1 mm. To find the optimum milling parameter, the response surface methodology is used. Based on the optimization results, recommended step over and depth of cut is 6.7582 mm and 0.22 mm. By implementing this parameter, the achieved material rate removal and surface roughness for zig-zag cut type is 9.619 mm³/s and 1.5124 μm. Meanwhile, for spiral cut type the achieved material rate removal and surface roughness is 8.981 mm³/s dan 1.3824 μm. Abstract in Bahasa Indonesia: Proses pemesinan milling merupakan salah satu proses pemesinan yang banyak digunakan untuk pembuatan suatu komponen. Dalam proses pemesinan milling waktu yang dibutuhkan untuk membuat komponen harus seminimal mungkin agar tercapai kapasitas produksi yang tinggi. Parameter proses pemotongan yang maksimum akan menghasilkan laju pemakanan material (MRR yang tinggi namun juga mengakibatkan kekasaran permukaan (Ra yang tinggi pula. Oleh karena itu, parameter proses pemesinan milling yang optimum perlu untuk diketahui. Penelitian ini bertujuan untuk mendapatkan model matematis yang dapat menggambarkan hubungan antara kedalaman pemotongan

  19. Effects of Ultrasonics-Assisted Face Milling on Surface Integrity and Fatigue Life of Ni-Alloy 718

    Science.gov (United States)

    Suárez, Alfredo; Veiga, Fernando; de Lacalle, Luis N. López; Polvorosa, Roberto; Lutze, Steffen; Wretland, Anders

    2016-09-01

    This work investigates the effects of ultrasonic vibration-assisted milling on important aspects such us material surface integrity, tool wear, cutting forces and fatigue resistance. As an alternative to natural application of ultrasonic milling in brittle materials, in this study, ultrasonics have been applied to a difficult-to-cut material, Alloy 718, very common in high-temperature applications. Results show alterations in the sub-superficial part of the material which could influence fatigue resistance of the material, as it has been observed in a fatigue test campaign of specimens obtained with the application of ultrasonic milling in comparison with another batch obtained applying conventional milling. Tool wear pattern was found to be very similar for both milling technologies, concluding the study with the analysis of cutting forces, exhibiting certain improvement in case of the application of ultrasonic milling with a more stable evolution.

  20. Effects of Ultrasonics-Assisted Face Milling on Surface Integrity and Fatigue Life of Ni-Alloy 718

    Science.gov (United States)

    Suárez, Alfredo; Veiga, Fernando; de Lacalle, Luis N. López; Polvorosa, Roberto; Lutze, Steffen; Wretland, Anders

    2016-11-01

    This work investigates the effects of ultrasonic vibration-assisted milling on important aspects such us material surface integrity, tool wear, cutting forces and fatigue resistance. As an alternative to natural application of ultrasonic milling in brittle materials, in this study, ultrasonics have been applied to a difficult-to-cut material, Alloy 718, very common in high-temperature applications. Results show alterations in the sub-superficial part of the material which could influence fatigue resistance of the material, as it has been observed in a fatigue test campaign of specimens obtained with the application of ultrasonic milling in comparison with another batch obtained applying conventional milling. Tool wear pattern was found to be very similar for both milling technologies, concluding the study with the analysis of cutting forces, exhibiting certain improvement in case of the application of ultrasonic milling with a more stable evolution.

  1. Experimental Investigation into the Effect of Ball End Milling Parameters on Surface Integrity of Inconel 718

    Science.gov (United States)

    Bhopale, Nandkumar N.; Joshi, Suhas S.; Pawade, Raju S.

    2015-02-01

    In machining of Inconel 718, various difficulties such as increased tool wear and poor machined surface quality are frequently encountered due to its high temperature strength and poor thermal properties. This work considers the effect of number of passes and the machining environment on the machined surface quality in ball end milling of Inconel 718, which hitherto has not been adequately understood. To this effect, extensive experimentation has been carried out to analyze machined surface quality and integrity in terms of surface roughness, surface damage, and microhardness variation in the machined surfaces. The machined surfaces show formation of distinct bands as a function of instantaneous machining parameters along the periphery of cutting tool edge. A distinct variation is also observed in the measured values of surface roughness and microhardness in these regions. The minimum surface roughness is obtained in the stable cutting zone and it increases toward the periphery of the cutter on band #2 and band #3. Microhardness of depth beneath the machined surface shows that the machining affected zone varies from 60 to 100 µm in ball end milling under various machining conditions.

  2. Surface water contamination by uranium Mining/Milling activities in Northern guangdong province, China

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jin; Song, Gang; Chen, Yongheng; Zhu, Li [Key Laboratory of Waters Safety and Protection in the Pearl River Delta, Ministry of Education, Guangzhou University, Guangzhou (China); Liu, Juan [Key Laboratory of Waters Safety and Protection in the Pearl River Delta, Ministry of Education, Guangzhou University, Guangzhou (China); Department of Geosciences, National Taiwan University, Taipei (China); Li, Hongchun [Department of Geosciences, National Taiwan University, Taipei (China); Xiao, Tangfu [State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang (China); Qi, Jianying [South China Institute of Environmental Science, Ministry of Environmental Protection, Guangzhou (China)

    2012-12-15

    The northern region of Guangdong Province, China, has suffered from the extensive mining/milling of uranium for several decades. In this study, surface waters in the region were analyzed by inductively coupled plasma optical emission spectrometry (ICP-OES) for the concentrations of uranium (U), thorium (Th), and non-radioactive metals (Fe, Mn, Mg, Li, Co, Cu, Ni, and Zn). Results showed highly elevated concentrations of the studied radionuclides and metals in the discharged effluents and the tailing seepage of the U mining/milling sites. Radionuclide and heavy metal concentrations were also observed to be overall enhanced in the recipient stream that collected the discharged effluents from the industrial site, compared to the control streams, and rivers with no impacts from the U mining/milling sites. They displayed significant spatial variations and a general decrease downstream away from upper point-source discharges of the industrial site. In addition, obvious positive correlations were found between U and Th, Fe, Zn, Li, and Co (R{sup 2} > 0.93, n = 28) in the studied water samples, which suggest for an identical source and transport pathway of these elements. In combination with present surface water chemistry and chemical compositions of uraniferous minerals, the elevation of the analyzed elements in the recipient stream most likely arose from the liquid effluents, processing water, and acid drainage from the U mining/milling facilities. The dispersion of radionuclides and hazardous metals is actually limited to a small area at present, but some potential risk should not be negligible for local ecosystem. The results indicate that environmental remediation work is required to implement and future cleaner production technology should be oriented to avoid wide dispersion of radioactivity and non-radioactive hazards in U mining/milling sites. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  3. Effects of Alloying Elements on Microstructure, Hardness, Wear Resistance, and Surface Roughness of Centrifugally Cast High-Speed Steel Rolls

    Science.gov (United States)

    Ha, Dae Jin; Sung, Hyo Kyung; Park, Joon Wook; Lee, Sunghak

    2009-11-01

    A study was made of the effects of carbon, tungsten, molybdenum, and vanadium on the wear resistance and surface roughness of five high-speed steel (HSS) rolls manufactured by the centrifugal casting method. High-temperature wear tests were conducted on these rolls to experimentally simulate the wear process during hot rolling. The HSS rolls contained a large amount (up to 25 vol pct) of carbides, such as MC, M2C, and M7C3 carbides formed in the tempered martensite matrix. The matrix consisted mainly of tempered lath martensite when the carbon content in the matrix was small, and contained a considerable amount of tempered plate martensite when the carbon content increased. The high-temperature wear test results indicated that the wear resistance and surface roughness of the rolls were enhanced when the amount of hard MC carbides formed inside solidification cells increased and their distribution was homogeneous. The best wear resistance and surface roughness were obtained from a roll in which a large amount of MC carbides were homogeneously distributed in the tempered lath martensite matrix. The appropriate contents of the carbon equivalent, tungsten equivalent, and vanadium were 2.0 to 2.3, 9 to 10, and 5 to 6 pct, respectively.

  4. THE STANDARD MILLING TIME OF FLAT SURFACES WITHOUT OUTLINE RESTRICTIONS

    Directory of Open Access Journals (Sweden)

    Leszek Skoczylas

    2016-09-01

    Full Text Available Knowing the standard operating times of technological operations is essential element in the business operations of every production enterprise. It is the basis for establishing the production capacity, planning the production schedule, or even calculating costs. The article presents a variety of methods used in the calculation of standard worktime of technological operations. An especially important distinction was made between calculating the total machining time and the actual cutting time. Through the examination of various machined flat surfaces, the results of worktime calculations from CATIA and the authored mathematical model are presented.

  5. Effect of machining parameters on surface finish of Inconel 718 in end milling

    Directory of Open Access Journals (Sweden)

    Sarkar Bapi

    2017-01-01

    Full Text Available Surface finish is an important criteria in machining process and selection of proper machining parameters is important to obtain good surface finish. In the present work effects of the machining parameters in end milling of Inconel 718 were investigated. Central composite design was used to design the total number of experiments. A Mathematical model for surface roughness has been developed using response surface methodology. In this study, the influence of cutting parameters such as cutting speed, feed rate and depth of cut on surface roughness was analyzed. The study includes individual effect of cutting parameters on surface roughness as well as their interaction. The analysis of variance (ANOVA was employed to find the validity of the developed model. The results show that depth of cut mostly affected the surface roughness. It is also observed that surface roughness values are comparable in both dry and wet machining conditions.

  6. Mechanism of surface texture evolution in pure copper strips subjected to double rolling

    Directory of Open Access Journals (Sweden)

    Xiyong Wang

    2014-02-01

    Full Text Available Developing ultra-thin copper foils with different surface roughness and microstructure has important significance for improving the service performance and reducing the production cost of high-end circuit boards. In this paper, pure copper strips with initial cube texture were subjected to a double rolling process (deformation amount ranges from 50% to 95%, and the surface textures evolution law and mechanism of double-rolled strips were studied by an X-ray diffraction technique. The results show that when a deformation amount increased from 50% to 70%, the grains of two surfaces rotate away from the cube orientation, and the formed textures of two surfaces mainly consisted of C, S and B orientation components. The orientation density values for these three components on bright surface only had slight difference; the orientation density values for C and S components were much larger than that for B components on a matt surface. When the deformation amount increased to 90%, the increase extents of orientation density values for C and S components were obviously larger than that for B components on a bright surface; the increase extents of orientation density values for these three components were almost the same on the matt surface. It has been found that when deformation amount reaches 95%, the grains orientation of bright surface were relatively concentrated, and the orientation density value for C texture obviously increased to 11.68 and that for B texture was only 3.15; the grains orientation of matt surface were relatively dispersed, and the orientation density value for C texture increased to 9.26 and that for B texture obviously increased to 6.35, and the density values of these two textures had less difference. For the condition of strong compressive and shear stress on the bright surface, grains were mainly rotating to C texture orientation; compared with the bright surface, “semi-free” deformation condition on the matt surface is

  7. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    Science.gov (United States)

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2016-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  8. Optimization of Roll Bonding by Hot Rolling in Experimental and Industrial Use

    Directory of Open Access Journals (Sweden)

    Szabó G.

    2017-06-01

    Full Text Available In this study the major topic were the bonding properties of the layer-clad aluminum sheets. The bonding was performed between AlMn1Si0.8 and AlSi10 alloys using hot rolling (a VON ROLL experimental duo mill. The experimental temperatures were 460, 480 and 500°C. The goodness of bonding was tested by tensile test and T-peel test. T-peel test provided a good description about the quality of bonding. Structure analysis was also performed by light microscopy to detect typical bonding faults. The aim of this investigation is modelling the bonding conformation in experimental conditions. Further aim of this investigation is to produce some typical bonding faults and find the cause of formation. The influence of the rolling temperature and surface roughness on the bonding was also analyzed. Rolling schedule and the role of first pass on the development of perfect bonding were experimentally determined.

  9. Surface quality of yttria-stabilized tetragonal zirconia polycrystal in CAD/CAM milling, sintering, polishing and sandblasting processes.

    Science.gov (United States)

    Alao, Abdur-Rasheed; Stoll, Richard; Song, Xiao-Fei; Miyazaki, Takashi; Hotta, Yasuhiro; Shibata, Yo; Yin, Ling

    2017-01-01

    This paper studied the surface quality (damage, morphology, and phase transformation) of yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) in CAD/CAM milling, and subsequent polishing, sintering and sandblasting processes applied in dental restorations. X-ray diffraction and scanning electron microscopy (SEM) were used to scan all processed surfaces to determine phase transformations and analyse surface damage morphology, respectively. The average surface roughness (Ra) and maximum roughness (Rz) for all processed surfaces were measured using desk-top SEM-assisted morphology analytical software. X-ray diffraction patterns prove the sintering-induced monoclinic-tetragonal phase transformation while the sandblasting-induced phase transformation was not detected. The CAD/CAM milling of pre-sintered Y-TZP produced very rough surfaces with extensive fractures and cracks. Simply polishing or sintering of milled pre-sintered surfaces did not significantly improve their surface roughness (ANOVA, p>0.05). Neither sintering-polishing of the milled surfaces could effectively improve the surface roughness (ANOVA, p>0.05). The best surface morphology was produced in the milling-polishing-sintering process, achieving Ra=0.21±0.03µm and Rz=1.73±0.04µm, which meets the threshold for bacterial retention. Sandblasting of intaglios with smaller abrasives was recommended as larger abrasive produced visible surface defects. This study provides technical insights into process selection for Y-TZP to achieve the improved restorative quality.

  10. Development of electric control system of the large cold pipe rolling mill%大型冷轧管机组的电气控制系统研制

    Institute of Scientific and Technical Information of China (English)

    赵铁琳

    2015-01-01

    LG720 cold pipe rolling mill is the first large-scale cold pipe rolling mill in the world. The electric sys-tem applies PLC、variable frequency speed regulation (VFSR)、PROFIBUS-DP network、SIMOTION D and HMI technologies, which can realize the muti-motor VFSR drive, especially in large inertia load feed-in and rotation mechanism with high dynamic response, high precision positioning and synchronization control. This system fully meets the production requirements of the large-scale cold pipe rolling.%LG720冷轧管机组是世界最大规格冷轧管机组。为该机组研制的电气系统采用了PLC、变频调速、PROFIBUS-DP网络通讯、SIMOTION D、HMI等技术,实现了多机变频调速传动,对大惯量负载的送进和回转机构实现高动态响应、高精度定位和同步控制,满足了大型冷轧管机组的生产要求。

  11. Surface integrity evolution and fatigue evaluation after milling mode, shot-peening and polishing mode for TB6 titanium alloy

    Science.gov (United States)

    Yao, Changfeng; Wu, Daoxia; Ma, Lufei; Tan, Liang; Zhou, Zheng; Zhang, Jiyin

    2016-11-01

    Surface integrity is closely related to the service life of parts and components. Effects of four kinds of integration processes on surface integrity and fatigue life are studied. These four integration processes are M (milling), MP (milling and polishing), MPS (milling, polishing and shot-peening), and MPSP (milling, polishing, shot-peening and polishing). When roughness, micro-hardness, residual stress, micro-structure and fatigue were considered after the four integration processes, research results show that MPSP process can obtain the best surface topography and roughness, micro-hardness, and residual stress field distribution; MPSP process has the longest fatigue life, and the fatigue life of MPSP process is about 68 times of M process, 56 times of MP process, and 48 times of MPS process; The fatigue fracture of the specimen after MPSP process is flat, and the depth of the crack initiation site for MPSP specimen is approximately 150 μm below the surface.

  12. Roll-to-roll, shrink-induced superhydrophobic surfaces for antibacterial applications, enhanced point-of-care detection, and blood anticoagulation

    Science.gov (United States)

    Nokes, Jolie McLane

    Superhydrophobic (SH) surfaces are desirable because of their unique anti-wetting behavior. Fluid prefers to bead up (contact angle >150°) and roll off (contact angle hysteresis adheres to the peaks of the structures, causing minimal adhesion to the surface. Here, shrink-induced SH plastics are fabricated for a plethora of applications, including antibacterial applications, enhanced point-of-care (POC) detection, and reduced blood coagulation. Additionally, these purely structural SH surfaces are achieved in a roll-to-roll (R2R) platform for scalable manufacturing. Because their self-cleaning and water resistant properties, structurally modified SH surfaces prohibit bacterial growth and obviate bacterial chemical resistance. Antibacterial properties are demonstrated in a variety of SH plastics by preventing gram-negative Escherichia coli (E. coli) bacterial growth >150x compared to flat when fluid is rinsed and >20x without rinsing. Therefore, a robust and stable means to prevent bacteria growth is possible. Next, protein in urine is detected using a simple colorimetric output by evaporating droplets on a SH surface. Contrary to evaporation on a flat surface, evaporation on a SH surface allows fluid to dramatically concentrate because the weak adhesion constantly decreases the footprint area. On a SH surface, molecules in solution are confined to a footprint area 8.5x smaller than the original. By concentrating molecules, greater than 160x improvements in detection sensitivity are achieved compared to controls. Utility is demonstrated by detecting protein in urine in the pre-eclampsia range (150-300microgmL -1) for pregnant women. Further, SH surfaces repel bodily fluids including blood, urine, and saliva. Importantly, the surfaces minimize blood adhesion, leading to reduced blood coagulation without the need for anticoagulants. SH surfaces have >4200x and >28x reduction of blood residue area and volume compared to the non-structured controls of the same material

  13. Surface nanocrystallization of 7A04 aluminium alloy induced by circulation rolling plastic deformation

    Institute of Scientific and Technical Information of China (English)

    YE Hui-qiong; FAN Xin-min

    2006-01-01

    The surface nanocrystalline microstructures of 7A04 aluminium alloy was obtained by means of circulation rolling plastic deformation(CRPD),the grain refinement behavior and the hardness variation were examined. X-ray diffraction(XRD) and transmission electron microscopy(TEM) were applied to characterize the microstructure of the surface layer. The experimental evidences show that,after the CRPD treatment,the mean grain size in the surface layer is about 50 nm. The microhardness of the nanostructured surface layers is enhanced significantly after CRPD compared with that of the matrix,which can be attributed primarily to the grain refinement. The microhardness at the top surface can reach about HV0.05335,while the value of the matrix is HV0.05160 or so. The surface hardening effect is obtained obviously. Besides,the thermal stability of nanocrystalline layer was investigated. The results of the XRD analysis and the microhardness measurement show that the nanocrystalline layer has better thermal-stability than the matrix. And the DSC measurement shows that the synthesis of nanostructured surface layer has influence on the phase transformation of 7A04 aluminum alloy.

  14. Rolling Resistance and Mechanical Properties of Grinded Copper Surfaces Using Molecular Dynamics Simulation

    Science.gov (United States)

    Liang, Shih-Wei; Wang, Chih-Hao; Fang, Te-Hua

    2016-09-01

    Mechanical properties of copper (Cu) film under grinding process were accomplished by molecular dynamics simulation. A numerical calculation was carried out to understand the distributions of atomic and slip vector inside the Cu films. In this study, the roller rotation velocity, temperature, and roller rotation direction change are investigated to clarify their effect on the deformation mechanism. The simulation results showed that the destruction of materials was increased proportionally to the roller rotation velocity. The machining process at higher temperature results in larger kinetic energy of atoms than lower temperature during the grinding process of the Cu films. The result also shows that the roller rotation in the counterclockwise direction had the better stability than the roller rotation in the clockwise direction due to significantly increased backfill atoms in the groove of the Cu film surface. Additionally, the effects of the rolling resistances on the Cu film surfaces during the grinding process are studied by the molecular dynamics simulation method.

  15. Rolling Resistance and Mechanical Properties of Grinded Copper Surfaces Using Molecular Dynamics Simulation.

    Science.gov (United States)

    Liang, Shih-Wei; Wang, Chih-Hao; Fang, Te-Hua

    2016-12-01

    Mechanical properties of copper (Cu) film under grinding process were accomplished by molecular dynamics simulation. A numerical calculation was carried out to understand the distributions of atomic and slip vector inside the Cu films. In this study, the roller rotation velocity, temperature, and roller rotation direction change are investigated to clarify their effect on the deformation mechanism. The simulation results showed that the destruction of materials was increased proportionally to the roller rotation velocity. The machining process at higher temperature results in larger kinetic energy of atoms than lower temperature during the grinding process of the Cu films. The result also shows that the roller rotation in the counterclockwise direction had the better stability than the roller rotation in the clockwise direction due to significantly increased backfill atoms in the groove of the Cu film surface. Additionally, the effects of the rolling resistances on the Cu film surfaces during the grinding process are studied by the molecular dynamics simulation method.

  16. Topologically Twisted $N=(2,2)$ Supersymmetric Yang-Mills Theory on Arbitrary Discretized Riemann Surface

    CERN Document Server

    Matsuura, So; Ohta, Kazutoshi

    2014-01-01

    We define supersymmetric Yang-Mills theory on an arbitrary two-dimensional lattice (polygon decomposition) with preserving one supercharge. When a smooth Riemann surface $\\Sigma_g$ with genus $g$ emerges as an appropriate continuum limit of the generic lattice, the discretized theory becomes topologically twisted $\\mathcal{N}=(2,2)$ supersymmetric Yang-Mills theory on $\\Sigma_g$. If we adopt the usual square lattice as a special case of the discretization, our formulation is identical with Sugino's lattice model. Although the tuning of parameters is generally required while taking the continuum limit, the number of the necessary parameters is at most two because of the gauge symmetry and the supersymmetry. In particular, we do not need any fine-tuning if we arrange the theory so as to possess an extra global $U(1)$ symmetry ($U(1)_{R}$ symmetry) which rotates the scalar fields.

  17. The influence of CNC milling and ball burnishing on shaping complex 3D surfaces

    Science.gov (United States)

    Bachtiak-Radka, Emilia; Dudzińska, Sara; Grochała, Daniel; Berczyński, Stefan; Olszak, Wiesław

    2017-03-01

    Hybrid techniques for surface treatment should ensure compliance with exterior layer state and stress requirements. The more factors which influence final treatment effects, the more difficult it is to conduct a technological process combining different treatment methods. A combination of shaping milling with finishing burnishing can provide very good smoothness and satisfactory stress conditions. However, implementation of predefined geometric surface specifications (GPS) is very difficult. This article presents the results of the effect of technological parameters of both treatments combined into a single operation on surface topography. A new surface geometry evaluation approach, combining both relative and absolute changes of isotropy and surface roughness, enabling an objective efficiency comparison of machining operations combined in a single operation, is presented.

  18. Investigation of Surface Roughness in High-Speed Milling of Aeronautical Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    PAN Yong-zhi; AI Xing; ZHAO Jun; WAN Yi

    2008-01-01

    An approach is presented to optimize the surface roughness in high-speed finish milling of 7050-T7451 aeronautical aluminum alloy. In view of this, the multi-linear regression model for surface roughness has been developed in terms of slenderness ratio, cutting speed, radial depth-of-cut and feed per tooth by means of orthogonal experimental design. Variance analyses were applied to check the adequacy of the predictive model and the significances of the independent input parameters. Response contours of surface roughness were generated by using response surface methodology (RSM). From these contours, it was possible to select an optimum combination of cutting parameters that improves machining efficiency without increasing the surface roughness.

  19. FEM Analysis of Rolling Pressure Along Strip Width in Cold Rolling Process

    Institute of Scientific and Technical Information of China (English)

    LIU Xiang-hua; SHI Xu; LI Shan-qing; XU Jian-yong; WANG Guo-dong

    2007-01-01

    Using 3-D elastic-plastic FEM, the cold strip rolling process in a 4-high mill was simulated. The elastic deformation of rolls, the plastic deformation of the strip, and the pressure between the work roll and the backup roll were taken into account. The distribution of rolling pressure along the strip width was obtained. Based on the simulation results, the peak value of rolling pressure and the location of the peak were analyzed under different rolling conditions. The effects of the roll bending force and the strip width on the distribution of rolling pressure along the width direction were determined.

  20. 南钢无锡金鑫轧钢厂设备基座搬迁精密工程测量方法%The Precision Engineering Survey Method of NanGang Wuxi Jinxin Rolling Mill's Equipment Base Relocation

    Institute of Scientific and Technical Information of China (English)

    姚成武

    2009-01-01

    In this paper,NanGang Wuxi rolling mill equipment for the precision engineering measurement base,combined with measurement of the actual situation,with a focus on how to avoid and reduce the error of measurement of mechanical equipment for large-scale impact.%本文主要介绍了针对无锡轧钢厂设备基座的精密工程测量,并结合测量中的实际情况,重点提出如何避免和降低误差对大型机械设备测量的影响.

  1. Surface Nanocrystallization of Steel 20 Induced by Fast Multiple Rotation Rolling

    Institute of Scientific and Technical Information of China (English)

    Xingdong Yuan; Bin Xu; Yucheng Cai

    2015-01-01

    In order to expand the application of steel 20 in precision device, fast multiple rotation rolling ( FMRR) is applied to fabricate a nanostructured layer on the surface of steel 20. The FMRR samples are then Cr⁃Rare earth⁃boronized under low⁃temperature. The microstructure of the top surface layer is characterized by transmission electron microscopy ( TEM ) . Microhardness of the top surface is measured by a Vickers microhardness tester. The boride layer is characterized by using scanning electron microscopy ( SEM ) . Experimental results show that a nanostructured layer with their grain size range from 200 to 400 nm is obtained in the top surface layer. The microhardness of FMRR sample changes gradiently along the depth from about 274HV in the top surface layer to about 159HV in the matrix, which is nearly 1.7 times harder than that of the original sample. The penetrating rate is enhanced significantly when the FMRR samples are Cr⁃Rare earth⁃boronized at 600 ℃ for 6 h. Thickness of the boride layer increases to around 20 μm, which is nearly twice thicker than that of the original sample.

  2. Laser Surface Remelting of Medium Ni-Cr Infinite Chilling Cast Iron Roll

    Institute of Scientific and Technical Information of China (English)

    YAO Jian-hua; ZHANG Qun-li; XIE Song-jing

    2004-01-01

    Laser surface remelting of medium Ni-Cr infinite chilling cast iron was performed with a continuous wave CO2 laser beam with the power of 7 KW under the argon shielding. The microstructural analysis of the laser remelted layer by optical microscope shows that the laser remelted layer consists of three zones, which is the melting zone, the transition zone and the heat affected zone. The size of the dendrite of the melting zone is only in the 1/10 to 1/30 range of that of the substrate. The distribution of the hardness of the laser remelted layer was detected, and the carrying capacity of rolling steel was also field-tested. The results show that both the hardness of the remelted layer and the carrying capacity all increase,especially, the carrying capacity was 50% increased compared with the substrate.

  3. Laser Surface Remelting of Medium Ni-Cr Infinite Chilling Cast Iron Roll

    Institute of Scientific and Technical Information of China (English)

    YAOJian-hua; ZHANGQun-li; XIESong-jing

    2004-01-01

    Laser surface remelting of medium Ni-Cr infinite chilling cast iron was performed with a continuous wave CO2 laser beam with the power of 7 KW under the argon shielding. The microstructural analysis of the laser remelted layer by optical microscope shows that the laser remelted layer consists of three zones, which is the melting zone, the transition zone and the heat affected zone. The size of the dendrite of the melting zone is only in the 1/10 to 1/30 range of that of the substrate. The distribution of the hardness of the laser remelted layer was detected, and the carrying capacity of rolling steel was also field-tested. The results show that both the hardness of the remelted layer and the carrying capacity all increase, especially, the carrying capacity was 50% increased compared with the substrate.

  4. Performance Optimization of Cold Rolled Type 316L Stainless Steel by Sand Blasting and Surface Linishing Treatment

    Science.gov (United States)

    Krawczyk, B.; Heine, B.; Engelberg, D. L.

    2016-03-01

    Sand blasting followed by a surface linishing treatment was applied to optimize the near-surface microstructure of cold rolled type 316L stainless steel. The introduction of cold rolling led to the formation of α-martensite. Specimens with large thickness reductions (40, 53%) were more susceptible to localized corrosion. The application of sand blasting produced a near-surface deformation layer containing compressive residual stresses with significantly increased surface roughness, resulting in reduced corrosion resistance. The most resistant microstructure was obtained with the application of a final linishing treatment after sand blasting. This treatment produced microstructures with compressive near-surface residual stresses, reduced surface roughness, and increased resistance to localized corrosion.

  5. Long Alkyl Chain Organophosphorus Coupling Agents for in Situ Surface Functionalization by Reactive Milling

    Directory of Open Access Journals (Sweden)

    Annika Betke

    2014-08-01

    Full Text Available Innovative synthetic approaches should be simple and environmentally friendly. Here, we present the surface modification of inorganic submicrometer particles with long alkyl chain organophosphorus coupling agents without the need of a solvent, which makes the technique environmentally friendly. In addition, it is of great benefit to realize two goals in one step: size reduction and, simultaneously, surface functionalization. A top-down approach for the synthesis of metal oxide particles with in situ surface functionalization is used to modify titania with long alkyl chain organophosphorus coupling agents. A high energy planetary ball mill was used to perform reactive milling using titania as inorganic pigment and long alkyl chain organophosphorus coupling agents like dodecyl and octadecyl phosphonic acid. The final products were characterized by IR, NMR and X-ray fluorescence spectroscopy, thermal and elemental analysis as well as by X-ray powder diffraction and scanning electron microscopy. The process entailed a tribochemical phase transformation from the starting material anatase to a high-pressure modification of titania and the thermodynamically more stable rutile depending on the process parameters. Furthermore, the particles show sizes between 100 nm and 300 nm and a degree of surface coverage up to 0.8 mmol phosphonate per gram.

  6. Stream Surface Strip Element Method and Simulation of Three-Dimensional Deformation of Continuous Hot Rolled Strip

    Institute of Scientific and Technical Information of China (English)

    LIU Hong-min; WANG Ying-rui

    2004-01-01

    A new method, the stream surface strip element method, for simulating the three-dimensional deformation of plate and strip rolling process was proposed. The rolling deformation zone was divided into a number of stream surface (curved surface) strip elements along metal flow traces, and the stream surface strip elements were mapped into the corresponding plane strip elements for analysis and computation. The longitudinal distributions of the lateral displacement and the altitudinal displacement of metal were respectively constructed to be a quartic curve and a quadratic curve, of which the lateral distributions were expressed as the third-power spline function, and the altitudinal distributions were fitted in the quadratic curve. From the flow theory of plastic mechanics, the mathematical models of the three-dimensional deformations and stresses of the deformation zone were constructed. Compared with the streamline strip element method proposed by the first author of this paper, the stream surface strip element method takes into account the uneven distributions of stresses and deformations along altitudinal direction, and realizes the precise three-dimensional analysis and computation. The simulation example of continuous hot rolled strip indicates that the method and the model accord with facts and provide a new reliable engineering-computation method for the three-dimensional mechanics simulation of plate and strip rolling process.

  7. Microstructural evolution and mechanical behaviour of surface hardened low carbon hot rolled steel

    Energy Technology Data Exchange (ETDEWEB)

    Tewary, N.K. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Syed, B. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Ghosh, S.K., E-mail: skghosh@metal.becs.ac.in [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Kundu, S. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Shariff, S.M.; Padmanabham, G. [Centre for Laser Processing, ARCI-Hyderabad, Balapur PO, AP 500005 (India)

    2014-06-01

    Surface hardening of low carbon hot rolled C–Mn steel has been successfully performed by high power diode laser with an achievable case depth of about 300 μm. The laser treated samples have been characterised using optical microscope, scanning electron microscope, transmission electron microscope, and X-ray diffraction techniques. Higher hardness level is achieved in laser surface hardened zone (≈300 HV) than in the base alloy region (≈140 HV). The variation in hardness as a function of distance across the laser tracks is observed during multi-track laser hardening. Laser hardened steel sheets show enhanced mechanical strength (YS: 383–443 MPa, UTS: 476–506 MPa) with the lowering of percentage total elongation (23–28%) compared to the base alloy (YS: 351 MPa, UTS: 450 MPa and total elongation is 32%). Strain hardening exponent (‘n’) has been evaluated from true tensile stress–strain diagram and it shows a similar nature for both base alloy and laser treated steels. The microstructure in the base alloy region consists of a mixture of ferrite and pearlite, whereas predominantly lath martensite is present in the laser hardened surface layer. The improvement of mechanical strength is discussed in terms of the formation of this hardened layer on the surface.

  8. Rotary ultrasonic elliptical machining for side milling of CFRP: tool performance and surface integrity.

    Science.gov (United States)

    Geng, Daxi; Zhang, Deyuan; Xu, Yonggang; He, Fengtao; Liu, Dapeng; Duan, Zuoheng

    2015-05-01

    The rotary ultrasonic elliptical machining (RUEM) has been recognized as a new effective process to machining circular holes on CFRP materials. In CFRP face machining, the application of grinding tools is restricted for the tool clogging and the machined surface integrity. In this paper, we proposed a novel approach to extend the RUEM process to side milling of CFRP for the first time, which kept the effect of elliptical vibration in RUEM. The experiment apparatus was developed, and the preliminary experiments were designed and conducted, with comparison to conventional grinding (CG). The experimental results showed that when the elliptical vibration was applied in RUEM, a superior cutting process can be obtained compared with that in CG, including providing reduced cutting forces (2-43% decrement), an extended tool life (1.98 times), and improved surface integrity due to the intermittent material removal mechanism and the excellent chip removal conditions achieved in RUEM. It was concluded that the RUEM process is suitable to mill flat surface on CFRP composites.

  9. Roll Eccentricity Control Using Identified Eccentricity of Top/Bottom Rolls by Roll Force

    Science.gov (United States)

    Imanari, Hiroyuki; Koshinuma, Kazuyoshi

    Roll eccentricity is a periodic disturbance caused by a structure of back up rolls in rolling mills, and it affects product thickness accuracy. It cannot be measured directly by sensors, so it should be identified by measured thickness or measured roll force. When there is a large difference of diameters between top and bottom back up roll, the performance of roll eccentricity control using feedback signals of roll force or thickness has not been so good. Also it has been difficult for the control to be applied from the most head end because it is necessary to identify the roll eccentricity during rolling. A new roll eccentricity control has been developed to improve these disadvantages and to get better performance. The method identifies top and bottom roll eccentricity respectively from one signal of roll force and it can start the control from head end. In this paper the new control method is introduced and actual application results to a hot strip mill are shown.

  10. 铝板带材冷轧机压力 AGC 仿真对比与实验分析%Simulating Comparison and Experimental Analysis of Pressure AGC on Cold Rolling Mill for Aluminum Plate Strip

    Institute of Scientific and Technical Information of China (English)

    安俊静; 白磊; 赵春江; 郝琳璐; 石建辉

    2014-01-01

    The automatic gauge control(AGC) effect of the cold rolling mill for aluminum plate strip was studied in three modes of BISRA-AGC ,GM-AGC and DAGC .The mathematical models of the system were built ,and these pressure AGC were simulated by MATLAB/Simulink software .The simulation data and the experimental results show that DAGC control model could effectively improve the thickness control accuracy of cold rolling mill at the low cost .%采用BISRA-AGC , GM-AGC和DAGC三种压力AGC控制方式,研究铝板带材冷轧机的自动厚度控制效果。建立系统的数学模型,使用MATLAB/Simulink软件进行仿真模拟,通过对比三种压力AGC控制下系统的模拟数据及实验结果得出, DAGC模型控制系统能够以较低成本投入有效改善冷轧机厚度控制精度。

  11. Mechano-activated surface modification of calcium carbonate in wet stirred mill and its properties

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Surface modification of calcium carbonate particles using sodium stearate(SDS) as a modification agent incorporated with the simultaneous wet ultra-fine grinding in the laboratory stirred mill was investigated. The physical properties and application properties of modified calcium carbonate were measured and evaluated. The action mechanism between SDS and calcium carbonate in the modification was studied by infrared spectrometry(IR) and X-ray photoelectron energy spectroscopy(XPS). The results indicate that the crushing mechanic force intensity can obviously influence the modification effect of calcium carbonate because of mechano-chemical effect. The hydrophilic surface of calcium carbonate is turned into hydrophobic after modification. The properties of polyethylene(PE) filled by modified calcium carbonate powder is markedly improved. And the adsorption of SDS could occur by chemical reaction with calcium carbonate surface.

  12. The complementary graphical method used for profiling side mill for generation of helical surface

    Science.gov (United States)

    Baroiu, N.; Berbinschi, S.; Teodor, V. G.; Susac, F.; Oancea, N.

    2017-08-01

    This paper presents a method developed in CATIA design environment, for profiling tools bounded by revolution peripheral surfaces — side mill tool. The graphical method is based on a complementary theorem of surface enveloping. They are presented specific algorithms and an example for profiling generating tools of helical flutes of compressors rotors with three lobes. The obtained results with graphical method are compared with those obtained by a classical method — the Nikolaev theorem. The graphical method is very intuitive and, at the same time, very rigorous. It is characterized by the simplicity of application and avoids the ambiguity case of solutions, which are frequently met in numerical methods, as profiles overlapping, generating of revolving surfaces or rotating a spatial curve around the tool’s axis. Other advantage of using graphical methods is that CNC machines tools, used for generating profiled tools, allows importing the files, which directly result from graphical modeling.

  13. Application of a Zero-speed Fin Stabilizer for Roll Reduction of a Marine Robot near the Surface

    Institute of Scientific and Technical Information of China (English)

    Yannan Gao; Hongzhang Jin; Shengbin Zhou

    2012-01-01

    A zero-speed fin stabilizer system was developed for rolling control of a marine robot.As a robot steering device near the sea surface with low speed,it will have rolling motion due to disturbance from waves.Based on the working principle of a zero-speed fin stabilizer and a marine robot's dynamic properties,a roll damping controller was designed with a master-slave structure.It was composed of a sliding mode controller and an output tracking controller that calculates the desired righting moment and drives the zero-speed fin stabilizer.The methods of input-output linearization and model reference were used to realize the tracking control.Simulations were presented to demonstrate the validity of the control law proposed.

  14. Non-linear twist vibration of main transmission system of vertical rolling mill%立辊轧机主传动系统的扭振非线性分析

    Institute of Scientific and Technical Information of China (English)

    孟令启; 吴浩亮; 王建勋; 雷明杰

    2009-01-01

    In order to analyze and use the theory of main transmission of vertical rolling mill, a four-degree of freedom non-linear dynamical model on main transmission of vertical roller mill was established according to the actual parameters of the main transmission of 4200 vertical rolling mill. The bifurcation diagram, phase diagram and Poincare sections graph were obtained by Matlab software. The stability of periodic motion and the process of chaotic motion by ways of period doubling bifurcation were analyzed. The simulation results show that the movement of system is instable and leads to vibration Chaos when the driving force frequency is near the natural frequency of vertical rolling mill. Therefore, it should be avoided in the actual production. With the change of angular frequency, the system will change from the cycle movement to quasi-periodic motion. After a number of times the cycle, bifurcation eventually leads to the formation of chaos.%为了掌握立辊轧机主传动系统的扭振理论并且加以控制和利用,根据4200立辊轧机主传动系统的实际参数,建立立辊轧机主传动系统的4自由度非线性扭振模型,采用Matlab软件, 得到分岔图、相图和庞加莱截面,通过仿真分析其周期运动的稳定性以及通过倍周期分岔进入混沌的过程.仿真结果表明,当激振力频率与系统固有频率相近时,角位移增大,系统不稳定,在实际生产中要避免激振力频率与系统固有频率相近的工况;随着角频率的变化,系统由周期运动、准周期运动,经过一系列倍周期分岔最终导致混沌产生.

  15. Multiobjective Optimization of Surface Integrity in Milling TB6 Alloy Based on Taguchi-Grey Relational Analysis

    Directory of Open Access Journals (Sweden)

    Kaining Shi

    2014-03-01

    Full Text Available This paper studied an effective method based on Taguchi's method with the grey relational analysis, focusing on the optimization of milling parameters on surface integrity in milling TB6 alloy. The grey relational grade that is derived from the grey relational analysis is mainly used to determine the optimum cutting process operations with multiple performance characteristics. Specifically, surface roughness (Ra, hardness, and residual stress were important characteristics in surface integrity of milling TB6 alloy. Based on the combination of these multiple performance characteristics, the feed per tooth, cutting speed, and depth of cut were optimized in this study. Additionally, the analysis of variance (ANOVA was also applied to determine the most significant factor for the surface integrity of milling TB6 alloy according to the contribution of the ANOVA, and the most significant factor is the cutting speed in this paper. Based on the analysis, the experimental test results have been improved prominently through the grey relational analysis. Hence this method can be an effective approach to enhance the surface integrity of milling TB6 alloy.

  16. Effects of evolving surface morphology on yield during focused ion beam milling of carbon

    Energy Technology Data Exchange (ETDEWEB)

    Adams, D.P. [Thin Film, Vacuum and Packaging Department, Sandia National Laboratories, P.O. Box 5800, MS 0959, Albuquerque, NM 87185 (United States)]. E-mail: dpadams@sandia.gov; Mayer, T.M. [Thin Film, Vacuum and Packaging Department, Sandia National Laboratories, P.O. Box 5800, MS 0959, Albuquerque, NM 87185 (United States); Vasile, M.J. [Thin Film, Vacuum and Packaging Department, Sandia National Laboratories, P.O. Box 5800, MS 0959, Albuquerque, NM 87185 (United States); Archuleta, K. [Thin Film, Vacuum and Packaging Department, Sandia National Laboratories, P.O. Box 5800, MS 0959, Albuquerque, NM 87185 (United States)

    2006-01-15

    We investigate evolving surface morphology during focused ion beam bombardment of C and determine its effects on sputter yield over a large range of ion dose (10{sup 17}-10{sup 19} ions/cm{sup 2}) and incidence angles ({theta} = 0-80{sup o}). Carbon bombarded by 20 keV Ga{sup +} either retains a smooth sputtered surface or develops one of two rough surface morphologies (sinusoidal ripples or steps/terraces) depending on the angle of ion incidence. For conditions that lead to smooth sputter-eroded surfaces there is no change in yield with ion dose after erosion of the solid commences. However, for all conditions that lead to surface roughening we observe coarsening of morphology with increased ion dose and a concomitant decrease in yield. A decrease in yield occurs as surface ripples increase wavelength and, for large {theta}, as step/terrace morphologies evolve. The yield also decreases with dose as rippled surfaces transition to have steps and terraces at {theta} = 75{sup o}. Similar trends of decreasing yield are found for H{sub 2}O-assisted focused ion beam milling. The effects of changing surface morphology on yield are explained by the varying incidence angles exposed to the high-energy beam.

  17. Evaluation of cutting force and surface roughness in high-speed milling of compacted graphite iron

    Directory of Open Access Journals (Sweden)

    Azlan Suhaimi Mohd

    2017-01-01

    Full Text Available Compacted Graphite Iron, (CGI is known to have outstanding mechanical strength and weight-to-strength ratio as compared to conventional grey cast iron, (CI. The outstanding characteristics of CGI is due to its graphite particle shape, which is presented as compacted vermicular particle. The graphite is interconnected with random orientation and round edges, which results in higher mechanical strength. Whereas, graphite in the CI consists of a smooth-surfaced flakes that easily propagates cracks which results in weaker and brittle properties as compared to CGI. Owing to its improved properties, CGI is considered as the best candidate material in substituting grey cast iron that has been used in engine block applications for years. However, the smooth implementation of replacing CI with CGI has been hindered due to the poor machinability of CGI especially at high cutting speed. The tool life is decreased by 20 times when comparing CGI with CI under the same cutting condition. This study investigates the effect of using cryogenic cooling and minimum quantity lubrication (MQL during high-speed milling of CGI (grade 450. Results showed that, the combination of internal cryogenic cooling and enhanced MQL improved the tool life, cutting force and surface quality as compared to the conventional flood coolant strategy during high-speed milling of CGI.

  18. Redesigned Surface Based Machining Strategy and Method in Peripheral Milling of Thin-walled Parts

    Institute of Scientific and Technical Information of China (English)

    JIA Zhenyuan; GUO Qiang; SUN Yuwen; GUO Dongming

    2010-01-01

    Currently, simultaneously ensuring the machining accuracy and efficiency of thin-walled structures especially high performance parts still remains a challenge. Existing compensating methods are mainly focusing on 3-aixs machining, which sometimes only take one given point as the compensative point at each given cutter location. This paper presents a redesigned surface based machining strategy for peripheral milling of thin-walled parts. Based on an improved cutting force/heat model and finite element method(FEM) simulation environment, a deflection error prediction model, which takes sequence of cutter contact lines as compensation targets, is established. And an iterative algorithm is presented to determine feasible cutter axis positions. The final redesigned surface is subsequently generated by skinning all discrete cutter axis vectors after compensating by using the proposed algorithm. The proposed machining strategy incorporates the thermo-mechanical coupled effect in deflection prediction, and is also validated with flank milling experiment by using five-axis machine tool. At the same time, the deformation error is detected by using three-coordinate measuring machine. Error prediction values and experimental results indicate that they have a good consistency and the proposed approach is able to significantly reduce the dimension error under the same machining conditions compared with conventional methods. The proposed machining strategy has potential in high-efficiency precision machining of thin-walled parts.

  19. The effect of TWD estimation error on the geometry of machined surfaces in micro-EDM milling

    DEFF Research Database (Denmark)

    Puthumana, Govindan; Bissacco, Giuliano; Hansen, Hans Nørgaard

    In micro EDM (electrical discharge machining) milling, tool electrode wear must be effectively compensated in order to achieve high accuracy of machined features [1]. Tool wear compensation in micro-EDM milling can be based on off-line techniques with limited accuracy such as estimation....... The error propagation effect is demonstrated through a software simulation tool developed by the authors for determination of the correct TWD for subsequent use in compensation of electrode wear in EDM milling. The implemented model uses an initial arbitrary estimation of TWD and a single experiment...... and statistical characterization of the discharge population [3]. The TWD based approach permits the direct control of the position of the tool electrode front surface. However, TWD estimation errors will generate a self-amplifying error on the tool electrode axial depth during micro-EDM milling. Therefore...

  20. CLAD Algorithm of Rolling Force Ratio Load Distribution on Hot Strip Mill%热连轧机轧制力成比例负荷分配的CLAD算法

    Institute of Scientific and Technical Information of China (English)

    李维刚; 刘相华

    2012-01-01

    An algorithm called change load ratio by adjusting draft(CLAD) was presented to achieve on-line optimal setting of roll force ratio draft scheduling of hot strip mill.The key point was to minimize the difference between current rolling force ratios and goal rolling force ratios by adjusting draft deviation of different finishing mills.According to the principle of rolling force ratio,non-linear equations were established.Combined with assumptions,the coefficient matrix was simplified to a diagonal matrix,and the iterative formula and convergence condition of the proposed new algorithm were derived by mathematical method.An empirical interpolation method was proposed to determine the initial value of draft scheduling and make the convergence speed of CLAD faster.Simulation experiments for typical rolled strips of BAOSTEEL showed that the new algorithm can be used in on-line pass schedule calculation with the advantages such as fast computing speed and excellent convergence performance.%为了实现热连轧精轧机组负荷分配的在线优化设定,提出一种轧制力成比例负荷分配的新算法CLAD算法(change load ratio by adjusting draft).其要点是通过调整压下量的偏差来使当前轧制力与目标轧制力的偏差最小化.根据轧制力成比例原则建立非线性方程组,结合假设条件,将系数矩阵简化为对角阵,经数学推导给出了新算法的迭代公式和收敛条件.提出一种经验插值法确定初始值,使得负荷分配迭代计算能快速收敛.对宝钢典型轧制案例的模拟计算验证了新算法具有计算速度快、收敛性好等优点,可用于在线计算.

  1. 轧机滚动轴承载荷特性优化及边界元法解析%Optimization and BEM analysis of loading characteristics of roller bearing in rolling mill

    Institute of Scientific and Technical Information of China (English)

    李明; 吕照宇

    2011-01-01

    The wide-type roller bearing is widely used in rolling mill, but its short longevity and burning accidents appear frequently. It is difficult for the bearing to reach the design target due to the accidents. The loading characteristics of the roller bearings in Model 600 four-roller rolling miU are analyzed with BEM. In the static determination roll system, the function of bearing pedestal optimum design on prolonging the hie of the roller bearing is discussed. The conclusions given in this paper are valuable for study on prolonging roller bearing life.%宽系列滚动轴承在轧机上广泛使用,频繁出现短寿烧损问题,很难达到设计寿命.采用边界元法对某600四辊轧机滚动轴承三维载荷特性进行解析,分析了在静定性辊系中,轴承座优化设计对延长轴承使用寿命的有利影响,并进行了创新设计,取得的结论对延长轧机轴承寿命研究具有普遍意义.

  2. A Mathematical and Numerically Integrable Modeling of 3D Object Grasping under Rolling Contacts between Smooth Surfaces

    Directory of Open Access Journals (Sweden)

    Suguru Arimoto

    2011-01-01

    Full Text Available A computable model of grasping and manipulation of a 3D rigid object with arbitrary smooth surfaces by multiple robot fingers with smooth fingertip surfaces is derived under rolling contact constraints between surfaces. Geometrical conditions of pure rolling contacts are described through the moving-frame coordinates at each rolling contact point under the postulates: (1 two surfaces share a common single contact point without any mutual penetration and a common tangent plane at the contact point and (2 each path length of running of the contact point on the robot fingertip surface and the object surface is equal. It is shown that a set of Euler-Lagrange equations of motion of the fingers-object system can be derived by introducing Lagrange multipliers corresponding to geometric conditions of contacts. A set of 1st-order differential equations governing rotational motions of each fingertip and the object and updating arc-length parameters should be accompanied with the Euler-Lagrange equations. Further more, nonholonomic constraints arising from twisting between the two normal axes to each tangent plane are rewritten into a set of Frenet-Serre equations with a geometrically given normal curvature and a motion-induced geodesic curvature.

  3. PECULIARITIES OF ASSIGNMENT OF ROLLING BEARING MOUNTING AND PARAMETERS OF GEOMETRIC ACCURACY OF MOUNTING SURFACES OF SHAFTS AND FRAMES

    Directory of Open Access Journals (Sweden)

    Adamenko Yu. І.

    2017-04-01

    Full Text Available The standards and methods concerning assignment of rolling bearing fit with shafts and frames via example of bearing 6-208 are analyzed. We set certain differences of recommendations according to GOST 3325-85, "Rolling bearings. Tolerance zones and technical requirements to mounting surfaces of shafts and frames. Attachment" and by reference of rolling bearing manufacturers. The following factors should be taken into consideration when assigning the mounting with the tension the internal ring of the bearing with shaft and mounting with a gap in the outer ring with a housing bore. The methods of achieving accuracy of mounting surfaces of shafts and frames via form tolerance assignment: roundness tolerance, profile of longitudinal cut, cross section, cylindricity and others. It is possible to limit the bearing rings in different ways, for example appointing the cylindrical mounting surfaces and bead end surfaces the appropriate tolerances, namely: coaxiality tolerance or full radial beat of mounting surfaces, and also perpendicularity tolerance, butt beats and full butt beats of mounting end surfaces. We suggest to expand methods of achieving the accuracy of shafts and frames depending on seriation of production and production operations metrology support.

  4. STUDIES ON SELECTED PROPERTIES OF SURFACE LAYER OF C45 STEEL OBJECTS AFTER LASER CUTTING AND MILLING

    Directory of Open Access Journals (Sweden)

    Kazimierz Zaleski

    2014-09-01

    Full Text Available The article presents the results of studying the effects of technological parameters of milling upon surface roughness and microhardness of C45 steel objects after laser cutting. The metallographic structure formed as an effect of cutting by laser was also analyzed. The milling was performed on a FV-580a vertical machining centre. Depth of cut and feed per tooth were changed within the following range: ap = 0.09–0.18 mm and fz = 0.02–0.17 mm/tooth. To measure the surface roughness a Surtronic 3+ profile graphometer was used, whereas microhardness was measured with the use of a Leco LM 700AT microhardness tester. The surface roughness was significantly improved as a result of milling. The laser beam input and output zones were eliminated. Only a part of the layer hardened by laser cutting was removed while milling, in effect of which after milling the hardness of surface layer is much higher than hardness of the core.

  5. EXPERIMENTAL ANALYSIS ON SURFACE ROUGHNESS OF CNC END MILLING PROCESS USING TAGUCHI DESIGN METHOD

    Directory of Open Access Journals (Sweden)

    PATEL K. P.

    2012-02-01

    Full Text Available Here, we study about, influence of various machining parameters like tool speed, tool feed, depth of cut and tool diameter. In the present study, experiments are conducted on AL 6351 –T6 material with four factors and five levels and try to find out optimum surface roughness by using taguchi method. This paper attempts to introduce how Taguchi parameter design could be used in identifying the significant processing parameters and optimizing the surface roughness of end-milling operations. In this study, it was observed that, the order of significance of the main variables is as A1 > B4 > C4 > D1(tool feed (A, tool speed (B, tool diameter(C, depth of cut (D.

  6. Investigation of surface integrity in high-speed ball end milling of cantilever shaped thin plate of Inconel 718

    Directory of Open Access Journals (Sweden)

    N.N. Bhopale

    2012-12-01

    Full Text Available The paper addresses the effects of cutting speed and feed on the work piece deflection and surface integrity during milling of cantilever shaped Inconel 718 plate under different cutter orientations. The experiments were conducted on a CNC vertical milling machine using 10 mm diameter TiAlN coated solid carbide ball end milling cutter. Surface integrity is assessed in terms of micro hardness beneath the machined surface. The micro-hardness profile shows different patterns at various cutting parameters. It is observed that at large cutting speed as well as feeds, thicker work piece with larger work piece inclination shows higher micro hardness as compared to the other machining conditions.

  7. Simulation of type selection for 6-high cold tandem mill based on shape control ability

    Institute of Scientific and Technical Information of China (English)

    PENG Yan; LIU Hong-min; WANG Dong-cheng

    2007-01-01

    A theoretical method for selecting strip rolling mill type that considered shape control ability was established using the figure alteration range that was worked by the alteration track of vector expressing strip's cross section (crown) to express the shape control ability of rolling mill. With the mathematical models and simulation software that were developed by the authors' own models, four types of mills were aimed, including HCM (6-high middle rolls shift type HC (high crown) -mill), HCMW (6-high middle rolls and work rolls shift type HC-mill), UCM (6-high middle rolls shift type HC-mill with middle roll bender) and UCMW (6-high middle rolls and work rolls shift type HC-mill with middle roll bender), and the shape and crown control ability of every mill type was analyzed and compared. An appropriate arrangement mode of tandem mill was brought forward. The results show that UCMW mill is a perfect choice for controlling shape and crown, and the area of control characteristics curve of UCMW (or UCM) is twice than that of HCM, but UCM mill is also a good choice for its simple frame. In other word, the shape and crown controlling ability of UCMW mill is better than that of UCM mill, but the frame of UCM mill is simpler than that of UCMW mill. As for the final type of mill, should be synthetically decided by thinking over fund and equipment technology.

  8. Effect of pass schedule and groove design on the metal deformation of 38MnVS6 in the initial passes of hot rolling

    Indian Academy of Sciences (India)

    R S Nalawade; V R Marje; G Balachandran; V Balasubramanian

    2016-01-01

    The deformation behaviour of a hot rolled micro-alloyed steel bar of grade 38MnVS6 was examined using an FEM model during the initial passes in a blooming mill, as a function of three different pass schedules,roll groove depth, collar taper angle and corner radius. The simulations predicted the effective strain penetration,load, torque, fish tail billet end shapes, and metal flow behaviour at a chosen temperature, mill rpm and draft. The model predictions were validated for typical groove geometry and a typical pass schedule. Lower collar taper angle, lower corner radius and higher depth of groove in hot rolling enabled achievement of higher strain penetration, higher mill load and lower fish tail formation. The present study establishes the capability of the model to improve the internal quality of the rolled billet as measured by effective strain which was corroborated to the rolled bar macrostructure and microstructure. The model enables yield improvement by the choice of draft to minimise fish tail losses. The surface quality is improved by the ability to avoid fin formation that occurs at certain conditions of rolling. Thus, the groove geometry, roll pass schedule and rolling mill parameters and temperature can be optimised for best product quality and yield.

  9. Statistical analysis of surface roughness of machined graphite by means of CNC milling

    Directory of Open Access Journals (Sweden)

    Orquídea Sánchez López

    2016-09-01

    Full Text Available The aim of this research is to analyze the influence of cutting speed, feed rate and cutting depth on the surface finish of grade GSP-70 graphite specimens for use in electrical discharge machining (EDM for material removal by means of Computer Numerical Control (CNC milling with low-speed machining (LSM. A two-level factorial design for each of the three established factors was used for the statistical analysis. The analysis of variance (ANOVA indicates that cutting speed and feed rate are the two most significant factors with regard to the roughness obtained with grade GSP-70 graphite by means of CNC milling. A second order regression analysis was also conducted to estimate the roughness average (Ra in terms of the cutting speed, feed rate and cutting depth. Finally, the comparison between predicted roughness by means of a second order regression model and the roughness obtained by machined specimens considering the combinations of low and high levels of roughness is also presented.

  10. Start-up of a free water surface constructed wetland for treating olive mill wastewater

    Directory of Open Access Journals (Sweden)

    Michailides Michail

    2015-01-01

    Full Text Available An olive mill's existing evaporation pond was separated into five cells and transformed into a free water surface constructed wetland. The constructed wetland was used as a post-treatment stage for olive mill wastewater (OMW. Wastewater was previously treated by an aerobic trickling filter. The influent concentrations in the constructed wetland were 27400 mg.L-1, 4800 mg.L-1, 105 mg.L-1 and 770 mg.L-1 for COD, phenols, ortho-phosphate and TKN, respectively. Despite the rather high influent concentrations, the performance of the constructed wetland was very good since after the 60-day start-up operation period it achieved removal rates of about 94%, 95%, 95% and 98% for COD, phenols, ortho-phosphate and TKN, respectively. The major pollutant removal processes can be attributed to both biological processes occurring in the wetland and photo-oxidation. Laboratory-scale experiments with OMW from fifth cell of the wetland revealed that the net contribution of photo-oxidation after 112 hours of simulated solar radiation at 765 W/m2 (i.e. about 38 days of sunlight irradiation was 18% and 31% removal for COD and phenols, respectively. In the constructed wetland, the total removal reached 81% and 86% for COD and phenols, respectively, for the same time period (38 days.

  11. Lunar surface engineering properties experiment definition. Volume 2: Mechanics of rolling sphere-soil slope interaction

    Science.gov (United States)

    Hovland, H. J.; Mitchell, J. K.

    1971-01-01

    The soil deformation mode under the action of a rolling sphere (boulder) was determined, and a theory based on actual soil failure mechanism was developed which provides a remote reconnaissance technique for study of soil conditions using boulder track observations. The failure mechanism was investigated by using models and by testing an instrumented spherical wheel. The wheel was specifically designed to measure contact pressure, but it also provided information on the failure mechanism. Further tests included rolling some 200 spheres down sand slopes. Films were taken of the rolling spheres, and the tracks were measured. Implications of the results and reevaluation of the lunar boulder tracks are discussed.

  12. Cutting force and machine kinematics constrained cutter location planning for five-axis flank milling of ruled surfaces

    Directory of Open Access Journals (Sweden)

    Ke Xu

    2017-07-01

    Full Text Available Five-axis flank milling has been commonly used in the manufacturing of complex workpieces because of its greater productivity than that of three-axis or five-axis end milling. The advantage of this milling operation largely depends on effective cutter location planning. The finished surface sometimes suffers from large geometrical errors induced by improper tool positioning, due to the non-developability of most ruled surfaces in industrial applications. In addition, a slender flank-milling cutter may be deflected when subjected to large cutting forces during the machining process, further degrading the surface quality or even breaking the cutter. This paper proposes a novel tool path planning scheme to address those problems. A simple but effective algorithm is developed to adaptively allocate a series of cutter locations over the design surface with each one being confined within an angular rotation range. The allocation result satisfies a given constraint of geometrical errors on the finished surface, which consists of the tool positioning errors at each cutter location and the sweeping errors between consecutive ones. In addition, a feed rate scheduling algorithm is proposed to maximize the machining efficiency subject to the cutting force constraint and the kinematical constraints of a specific machine configuration. Simulation and experimental tests are conducted to validate the effectiveness of the proposed algorithms. Both the machining efficiency and finish surface quality are greatly improved compared with conventional cutter locations.

  13. Computation of Rolling Stand Parameters by Genetic Algorithm

    Directory of Open Access Journals (Sweden)

    František Ďurovský

    2008-05-01

    Full Text Available Mathematical model of rolling process is used at cold mill rolling on tandemmills in metallurgy. The model goal is to analyse rolling process according to process datameasured on the mill and get immeasurable variables necessary for rolling control andoptimal mill pre-set for next rolled coil. The values obtained by model are used asreferences for superimposed technology controllers (thickness, speed, tension, etc. as well.Considering wide steel strip assortment (different initial and final thickness, differenthardness, and fluctuation of tandem mill parameters (change of friction coefficient, workrolls abrasion, temperature fluctuation, etc. the exact analysis of tandem is complicated.The paper deals with an identification of friction coefficient on a single rolling mill standby a genetic algorithm. Mathematical description of tandem mill stand is based on themodified Bland-Ford model. Results are presented in graphical form.

  14. Role of Microstructural Constituents on Surface Crack Formation During Hot Rolling of Standard and Low Nickel Austenitic Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    Manidipto Mukherjee; Tapan Kumar Pal

    2013-01-01

    The effect of alloy segregation and delta (δ) ferrite contents on surface cracking of three standard (i.e.AISI 304L,AISI 310S and AISI 321) and two low nickel (i.e.LNi-1 and LNi-0.3) austenitic stainless steels (ASS)during hot rolling was investigated using optical microscopy (OM),automatic image analyzer,scanning electron microscopy (SEM),energy dispersive X-ray spectroscopy (EDX) and electron probe micro analyzer (EPMA).It was observed that the amount of δ-ferrite varied among different grades and also distributed heterogeneously across the width of the steel plates.In general,low nickel ASS showed higher amount of δ-ferrite compared to the standard ASS grades.The tendency to surface cracking during hot rolling gradually increased with increasing δ-ferrite content.Interestingly,carbon and nitrogen exerted maximum effect on δ-ferrite formation.The higher carbon and nitrogen content in the steel decreased δ-ferrite content.In addition,the segregation of Cu and Mn plays significant role in low nickel ASS and Ni-Cr in case of standard ASS has profound effect on surface cracking of the steel plates.A possible cause of surface crack formation/origination in steel plates during hot rolling was discussed.

  15. 工作辊凸度对超宽六辊CVC轧机板形调控性能的影响%Influence of Initial Crown of Work Roll on Strip Shape Adjusting Performance of Ultra-Wide 6-h CVC Mill

    Institute of Scientific and Technical Information of China (English)

    黄华贵; 史英钦; 任新意; 杜凤山

    2014-01-01

    Aiming at the 6-h CVC mill of a 2 230 mm cold continuous rolling mill in some domestic plant, the influences of initial crown of work roll on loaded roll gap profile and contact pressure distribution between rolls under the roll bend-ing and shifting were investigated with three-dimensional nonlinear finite element method. The numerical simulation re-sults show that when the work roll profile is parabolic type with initial crown of 0-75μm, the adjusting range of roll crown shifts but its area remains unchanged. And the peak value and unevenness of the contact pressure between rolls are a little improved with increasing the initial crown of work roll, which is beneficial for reducing the roll abrasion. In addition, the adjusting range of roll crown under different strip widths was investigated, and the results show that 6-h CVC has a higher performance in strip shape adjusting for width strip than for narrow strip. It also provides theoretical foundation for the rolling mill type selection in wide thin strip cold rolling.%以国内某2230 mm冷连轧机组六辊CVC轧机为研究对象,利用非线性有限元方法,模拟分析了弯辊和窜辊综合调控下工作辊初始凸度对承载辊缝形状、辊间接触压力分布的影响规律。结果表明,当工作辊采用凸度为0~75μm的抛物线辊型时,轧机承载辊缝凸度调控域发生平移而面积基本不变,但随着工作辊初始凸度增加,辊间接触压力峰值和不均匀度均有所改善,有利于降低轧辊磨损和辊耗。对比分析了不同板宽条件下的辊缝凸度调节域,结果表明,CVC轧机对宽带钢的板形调控能力要明显高于窄带钢,且对二次、四次板形具有较好的抑制作用,为宽薄带钢冷轧机型选择提供了理论依据。

  16. Application of a new feature extraction and optimization method to surface defect recognition of cold rolled strips

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Considering that the surface defects of cold rolled strips are hard to be recognized by human eyes under high-speed circumstances, an automatic recognition technique was discussed. Spectrum images of defects can be got by fast Fourier transform (FFT) and sum of valid pixels (SVP), and its optimized center region, which concentrates nearly all energies, are extracted as an original feature set. Using genetic algorithm to optimize the feature set, an optimized feature set with 51 features can be achieved.Using the optimized feature set as an input vector of neural networks, the recognition effects of LVQ neural networks have been studied. Experiment results show that the new method can get a higher classification rate and can settle the automatic recognition problem of surface defects on cold rolled strips ideally.

  17. Microstructuring the surface of silicon carbide ceramic by laser action for reducing friction losses in rolling bearings

    Science.gov (United States)

    Murzin, Serguei P.; Balyakin, Valeriy B.

    2017-02-01

    A possibility of microstructuring the surface of silicon carbide ceramic by pulse-periodic laser treatment was determined for reducing the coefficient of friction under actual contact stress conditions that occur in elements of the rolling bearing in operation. Temperature rate conditions for the laser treatment with pulse duration in the millisecond range were found, which lead to a change in the surface microrelief of silicon carbide ceramic obtained by diamond grinding after hot isostatic pressing. The determination of the coefficient of sliding friction was conducted with using the ball-on-disk tribometer at normal loads, which corresponds to the values of contact stresses of (0.5-1)×109 Pa. When the load was increased to the upper limit of measuring range, the friction coefficient decrease after laser treatment was more than 30% compared to the initial structure. Significant reduction of friction in rolling bearings up to this level provides an opportunity to improve efficiency of various machines.

  18. The effect of roll with passive segment on the planetary rolling process

    Directory of Open Access Journals (Sweden)

    Qing-Ling Zeng

    2015-03-01

    Full Text Available In three-roll planetary rolling process, there is secondary torsion phenomenon that may lead to rolling instability. This article proposed a new idea to alleviate the secondary torsion phenomenon by dividing the secondary torsion segment out of the roll as an independent and passive one. To study the performance of the roll with passive segment, the three-dimensional finite element models of planetary rolling process using actual roll or new roll with passive segment involving elastic–plastic and thermal–mechanical coupling were established by the software ABAQUS/Explicit, and a series of analysis had been done successfully. The rolling temperature and rolling force of planetary mill were in good agreement with the measured results, which indicated that the finite element method would supply important reference merit for three-dimensional thermo-mechanical simulation of the three-roll planetary rolling process. Comparing the simulation results of the two models, the results indicated that the change in the roll structure had just a little influence on the metal deformation, temperature, and rolling force, but it lessened the secondary torsion deformation effectively and improved the outside roundness of the rolled tube slightly. The research provided a new idea for the roll design of three-roll planetary mill (PSW.

  19. Comparative analysis of aluminium surface roughness in end-milling under dry and minimum quantity lubrication (MQL conditions

    Directory of Open Access Journals (Sweden)

    Okonkwo Ugochukwu C.

    2015-01-01

    Full Text Available In this study an experimental investigation of effects of cutting parameters on surface roughness during end milling of aluminium 6061 under dry condition and minimum quantity lubrication (MQL condition were carried out. Spindle speed (N, feed rate (f, axial depth of cut (a and radial depth of cut (r were cutting parameters chosen as input variables in the investigation of the surface roughness quality. The experimental design adopted for this study was the central composite design (CCD of response surface methodology. Thirty samples were run in a CNC milling machine for each condition and the surface roughness measured using Mitutoyo surface tester. A comparison showing the effects of cutting parameters on the surface roughness for dry and MQL conditions in end-milling of aluminium were evaluated. Surface roughness values for MQL condition were lower with up to 20% reduction when compared to dry conditions. MQL cutting condition was found to be better and more reliable because it is environmentally friendly and gives better surface finish. With the obtained optimum input parameters for surface roughness, production operations will be enhanced.

  20. Three-Dimensional Model for Strip Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guo-min; XIAO Hong; WANG Chun-hua

    2006-01-01

    A three-dimensional model for strip hot rolling was developed, in which the plastic deformation of strip, the thermal crown of rolls, roll deflection and flattening were calculated by rigid-plastic finite element method, finite difference method, influential function method and elastic finite element method respectively. The roll wear was taken into consideration. The model can provide detailed information such as rolling pressure distribution, contact pressure distribution between backup rolls and work rolls, deflection and flattening of work rolls, lateral distribution of strip thickness, and lateral distribution of front and back tensions. The finish rolling on a 1 450 mm hot strip mill was simulated.

  1. Shape Control Simulation on 4-High CVC Mill

    Institute of Scientific and Technical Information of China (English)

    WANG Ying-rui; YUAN Jian-guang; LIU Hong-min

    2005-01-01

    The computation model of shape and crown on 4 high CVC mill was established by combining the stream surface strip element method for analyzing three-dimensional plastic deformation of strip and the influence coefficient method for elastic deformation of rolls,and the simulation of the shape and crown control on 4-high CVC hot strip mill was conducted.The simulated results indicate that the influence of the shifting of CVC work roll on shape and crown is very large,and the shifting of work roll can be used to preset shape and crown.The influence of the bending force of work roll on shape and crown is smaller,and it is suitable to use the bending force of work roll for shape and crown adjustment on line.With the increase of strip width,the exit crown of strip increases firstly and de creases then,and the roll gap becomes smoother increasingly.Meanwhile,the transverse difference of front tension stress decreases firstly and increases then.

  2. High-speed steel rolls used for cold rolling

    Institute of Scientific and Technical Information of China (English)

    QU Haixia; WU Qiong; SUN Dale

    2015-01-01

    During cold rolled production of steel,each change of rolls causes a halt in production and affects the roll’s grinding maintenance and consumption.Consequently,rolls are very critical to the costs of steel production. Besides the rolling accidents,surface quality problems,including inhomogeneous wear and a decrease of the surface roughness of the rolls are other main reasons for outage and a change of the rolls.Therefore,safe rolls,with superior wear resistance and roughness retentivity will be a future trend in the cold rolling steel industry.In this study,the property characteristics and in-service performance of high-speed steel(HSS)cold rolling work rolls at Baosteel are discussed.The results of this study indicate that in-service performance of HSS cold work rolls has an improvement over conventional rolls.Implementation of HSS work rolls will prolong the rolling campaign and improve the rolling stability,thus,the cost of cold rolling production can be better controlled.

  3. Modification of the Filter in the Turbid Circulating Water System at Meishan Steel Hot Rolling Mill and Operating results%梅钢热轧浊循环系统过滤器的改造及运行效果

    Institute of Scientific and Technical Information of China (English)

    邹正东

    2015-01-01

    针对梅钢热轧浊循环系统过滤器出现的问题,进行了详细的分析,并制定了相关改进措施.认为过滤器本体设计、制造存在缺陷,对其改进后,运行稳定性得到了显著提高.%Problems in the high-speed sand filter of the turbid circulating cooling water system at Meishan Steel Hot Rolling Mill were analyzed in detail and corresponding im-provement measures were also drawn up. It was found that the design and manufacture of the filter body had defects and modification was carried out, which has significantly improved op-eration stability.

  4. PECULIARITIES OF INFLUENCE OF THERMO-MECHANICAL PROCESSING IN PRODUCTION LINE OF MILL 150 OF THE BELARUSIAN METALLURGICAL WORKS ON QUALITATIVE CHARACTERISTICS OF HIGH-CARBON ROLLED WIRE

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2012-01-01

    Full Text Available Using of new arrangement of finishing train of block structure with divisibility of deformation and system of inter-block control of the semi-finished rolled products temperature enables to decrease disorder of mechanical properties, to reduce the depth of the decarbonized layer.

  5. Detection of a milling-induced surface damage by the magnetic Barkhausen noise

    Science.gov (United States)

    Stupakov, A.; Neslušan, M.; Perevertov, O.

    2016-07-01

    The potential of the magnetic Barkhausen noise method for a non-destructive evaluation of the steel surface damage cased by milling was comprehensively investigated. A typical bearing steel was heat treated to three different hardnesses and then machined using the cutting tools with different degrees of the flank wear. The magnetic low-frequency measurements with a high reading depth were performed using a unique laboratory system providing a full control of the magnetization process. The high-frequency measurements were performed using a commercial Rollscan device. To study the induced magnetic anisotropy, the measurements were performed in two magnetization directions. In the feeding direction, the Barkhausen noise profiles showed a second high-field peak ascribed to an induced hardened surface layer, a so-called white layer. The most reliable results were obtained with the controlled waveform of the surface magnetic field measured directly by Hall sensors. In the perpendicular rotation direction, formation of the preferentially oriented matrix resulted in an enormously high Barkhausen noise activity. Based on these results, new magnetic parameters were proposed for the non-destructive evaluation of the white layer formation.

  6. A study on the surface roughness of a thin HSQ coating on a fine milled surface

    DEFF Research Database (Denmark)

    Mohaghegh, Kamran; Hansen, Hans Nørgaard; Pranov, Henrik

    2014-01-01

    The paper discusses a novel application of a thin layer coating on a metallic machined surface with particular attention to roughness of the coating compared to the original surface before coating. The coating is a nominally 1 μm film of Hydrogen Silsesquioxane (HSQ) which is commonly used...

  7. 包钢薄板坯连轧主厂房设计%DESIGN OF MAIN BUILDING FOR THE BAR STRIP CONTINUOUS ROLLING MILL IN BAOTOU IRON AND STEEL COMPANY

    Institute of Scientific and Technical Information of China (English)

    田丰; 苏驭虎

    2001-01-01

    连轧主厂房为单层厂房,下柱为钢管混凝土双肢柱,上柱为焊接工字型柱,屋面大梁为焊接工字钢梁.基本柱距12m.设有80/20t吊车3台.厂房内设有7架精轧机及配套的设备基础,地下结构复杂,深迭8m.地面荷载为100kPa,屋面及墙面均采用保温压型钢板.同时,檩条节点做了技术改进.%The main building for the continuous rolling mill is aone-storied factory building. The bottom parts of the columns are steel-pipe concrete battened column. The top parts of the columns are welding Ⅰ-column. The roof beams are welding Ⅰ-steel beam. Columns space basically at 12m. Three cranes (each has a capacity of 80/20t) and 7 finishing mills with matching equipment foundations are equipped inside. There is a complexity in the sub-structure. The depth reaches as 8m. The ground loading is 100kPa. The corrugated sheet steel is used for the wall cladding system and the roof. Certain improvements have been made under the connection points of the purlins.

  8. Analyzing the Effect of Machining Parameters Setting to the Surface Roughness during End Milling of CFRP-Aluminium Composite Laminates

    Directory of Open Access Journals (Sweden)

    M. Nurhaniza

    2016-01-01

    Full Text Available The quality of the machining is measured from surface finished and it is considered as the most important aspect in composite machining. An appropriate and optimum machining parameters setting is crucial during machining operation in order to enhance the surface quality. The objective of this research is to analyze the effect of machining parameters on the surface quality of CFRP-Aluminium in CNC end milling operation with PCD tool. The milling parameters evaluated are spindle speed, feed rate, and depth of cut. The L9 Taguchi orthogonal arrays, signal-to-noise (S/N ratio, and analysis of variance (ANOVA are employed to analyze the effect of these cutting parameters. The analysis of the results indicates that the optimal cutting parameters combination for good surface finish is high cutting speed, low feed rate, and low depth of cut.

  9. Design of ADRC for Automatic Position Control Stopping System of Rolling Mill%轧机自动位置控制停车系统ADRC控制器设计

    Institute of Scientific and Technical Information of China (English)

    张瑞成; 陈陆曦

    2015-01-01

    Based on analyzing the damping force ,the elastic force and the roll eccentricity force between the roll and the strip ,a non-linear model of the automatic position control (APC) stopping system of rolling mill is derived .The dynamic analysis shows the APC stopping system has the chaotic characteristics .Based on the characteristics of the APC stopping system ,such as nonlinear and varia-ble parameters ,a two-order active disturbance rejection controller (ADRC) for the automatic position control stopping system is de-signed ,and the simulation is done within uncertainty environment .The simulation results show that the controller has ideal robust-ness to the system chaos and the large load disturbance ,and rapid and smooth control process and high steady precise performances can be implemented .%在考虑轧辊与轧件间的阻尼力、弹性力和轧辊偏心力的基础上 ,建立了一个轧机自动位置控制(A PC ) 停车系统的非线性模型 ,对其动力学特性分析表明该系统具有混沌特性.针对此系统具有非线性、变参数的特点 ,采用自抗扰控制 (ADRC ) 方法设计二阶 ADRC控制器 ,并在不确定性环境下进行仿真研究.结果表明 :ADRC控制器对于系统出现的混沌和大负载干扰具有理想的鲁棒能力 ,其控制过程快速、平滑 ,稳态精度高.

  10. Swept Mechanism of Micro-Milling Tool Geometry Effect on Machined Oxygen Free High Conductivity Copper (OFHC) Surface Roughness.

    Science.gov (United States)

    Shi, Zhenyu; Liu, Zhanqiang; Li, Yuchao; Qiao, Yang

    2017-01-28

    Cutting tool geometry should be very much considered in micro-cutting because it has a significant effect on the topography and accuracy of the machined surface, particularly considering the uncut chip thickness is comparable to the cutting edge radius. The objective of this paper was to clarify the influence of the mechanism of the cutting tool geometry on the surface topography in the micro-milling process. Four different cutting tools including two two-fluted end milling tools with different helix angles of 15° and 30° cutting tools, as well as two three-fluted end milling tools with different helix angles of 15° and 30° were investigated by combining theoretical modeling analysis with experimental research. The tool geometry was mathematically modeled through coordinate translation and transformation to make all three cutting edges at the cutting tool tip into the same coordinate system. Swept mechanisms, minimum uncut chip thickness, and cutting tool run-out were considered on modeling surface roughness parameters (the height of surface roughness Rz and average surface roughness Ra) based on the established mathematical model. A set of cutting experiments was carried out using four different shaped cutting tools. It was found that the sweeping volume of the cutting tool increases with the decrease of both the cutting tool helix angle and the flute number. Great coarse machined surface roughness and more non-uniform surface topography are generated when the sweeping volume increases. The outcome of this research should bring about new methodologies for micro-end milling tool design and manufacturing. The machined surface roughness can be improved by appropriately selecting the tool geometrical parameters.

  11. Roll-to-Roll production of carbon nanotubes based supercapacitors

    Science.gov (United States)

    Zhu, Jingyi; Childress, Anthony; Karakaya, Mehmet; Roberts, Mark; Arcilla-Velez, Margarita; Podila, Ramakrishna; Rao, Apparao

    2014-03-01

    Carbon nanomaterials provide an excellent platform for electrochemical double layer capacitors (EDLCs). However, current industrial methods for producing carbon nanotubes are expensive and thereby increase the costs of energy storage to more than 10 Wh/kg. In this regard, we developed a facile roll-to-roll production technology for scalable manufacturing of multi-walled carbon nanotubes (MWNTs) with variable density on run-of-the-mill kitchen Al foils. Our method produces MWNTs with diameter (heights) between 50-100 nm (10-100 μm), and a specific capacitance as high as ~ 100 F/g in non-aqueous electrolytes. In this talk, the fundamental challenges involved in EDLC-suitable MWNT growth, roll-to-roll production, and device manufacturing will be discussed along with electrochemical characteristics of roll-to-roll MWNTs. Research supported by NSF CMMI Grant1246800.

  12. 线、棒材轧机主轧线物料跟踪功能分析%Material tracking for bar & high speed wire rolling mill

    Institute of Scientific and Technical Information of China (English)

    李松辽; 刘洪敏; 郭贵云

    2001-01-01

    Based on the several bar and wire rolling production lines that Chongqing Iron and Steel Design-ing Institute has achieved, the principle and process of material tracking for bar & high speed wire rollingmill with signals from hot metal detector, loop scanner and loading metal in rolling gap are described. Thephantom billet function is also introduced briefly.%结合我院所做的几条线、棒材轧机生产线的情况,介绍线、棒材轧机主轧线通过热金属检测器、活套扫描器、咬钢信号等设备和信号进行物料跟踪控制功能的原理和过程以及模拟轧制功能。

  13. Vortical and nonlinear effects in the roll motion of a 2-D body in the free surface investigated by SPH

    Science.gov (United States)

    Olmez, O.; Ozbulut, M.; Yildiz, M.; Goren, O.

    2016-06-01

    The present study investigates the vortical and nonlinear effects in the roll motion of a 2-D body with square cross-sections by using Smoothed Particle Hydrodynamics (SPH). A 2-D rigid body with square cross-section is taken into account for the benchmark study and subjected to the oscillatory roll motion with a given angular frequency. The governing equations are continuity equation and Euler's equation with artificial viscosity term. Weakly Compressible SPH (WCSPH) scheme is employed for the discretization of the governing equations. Velocities of the fluid particles are updated by means of XSPH+Artificial Particle Displacement (VXSPH+APD) algorithm. In this method only the free surface fluid particles are subjected to VXSPH algorithm while the APD algorithm is employed for the fully populated flow regions. The hybrid usage of numerical treatment keeps free surface particles together by creating an artificial surface tension on the free surface. VXSPH+APD is a proven numerical treatment to provide the most accurate results for this type of free surface flows (Ozbulut et al. 2014). The results of the present study are compared with those of the experimental studies as well as with those of the numerical methods obtained from the current literature.

  14. 46 CFR 170.295 - Special consideration for free surface of passive roll stabilization tanks.

    Science.gov (United States)

    2010-10-01

    ...) The factor (K) must be calculated as follows: (1) Plot (I/d)tan T on Graph 170.295 where— (i) (I) is... the roll tank; and (iii) (T) is the angle of heel. (2) Plot the moments of transference of the...

  15. Noncalculus Treatment of Steady-State Rolling of a Thin Disk on a Horizontal Surface

    Science.gov (United States)

    Andersen, W. L.

    2007-01-01

    A coin tossed onto a table often ends up rolling in such a way that the center of mass remains approximately stationary. Although this phenomenon has been studied for many years and is well-documented in the literature, it is perhaps not widely appreciated in the physics education community that the motion can be understood without the use of…

  16. Observations on the effects of grooved surfaces on the interfacial torque in highly loaded rolling and sliding tests

    DEFF Research Database (Denmark)

    Janakiraman, Shravan; Klit, Peder; Jensen, Niels Steenfeldt;

    2014-01-01

    Some efforts have been undertaken to study the effects of grooved surfaces on the interfacial film thickness and torque between two contacting non-conformal surfaces under heavy loads. Transverse grooves of micrometer scale depth were engraved on polished, flat ring surfaces using established...... industrial methods like laser engraving and wire cutting. The grooved surfaces were then run against a polished flat surface at loads corresponding to high normal Hertzian pressures. Experiments were conducted to study the effects of the following parameters on the interfacial torque-groove depth, groove...... wavelength, load, inlet speed and slide-roll ratio. Experimental results were then justified, in certain cases, based on a multigrid model predicting the interfacial pressure and film thickness....

  17. Fabrication of superhydrophobic copper surface on various substrates for roll-off, self-cleaning, and water/oil separation.

    Science.gov (United States)

    Sasmal, Anup Kumar; Mondal, Chanchal; Sinha, Arun Kumar; Gauri, Samiran Sona; Pal, Jaya; Aditya, Teresa; Ganguly, Mainak; Dey, Satyahari; Pal, Tarasankar

    2014-12-24

    Superhydrophobic surfaces prevent percolation of water droplets and thus render roll-off, self-cleaning, corrosion protection, etc., which find day-to-day and industrial applications. In this work, we developed a facile, cost-effective, and free-standing method for direct fabrication of copper nanoparticles to engender superhydrophobicity for various flat and irregular surfaces such as glass, transparency sheet (plastic), cotton wool, textile, and silicon substrates. The fabrication of as-prepared superhydrophobic surfaces was accomplished using a simple chemical reduction of copper acetate by hydrazine hydrate at room temperature. The surface morphological studies demonstrate that the as-prepared surfaces are rough and display superhydrophobic character on wetting due to generation of air pockets (The Cassie-Baxter state). Because of the low adhesion of water droplets on the as-prepared surfaces, the surfaces exhibited not only high water contact angle (164 ± 2°, 5 μL droplets) but also superb roll-off and self-cleaning properties. Superhydrophobic copper nanoparticle coated glass surface uniquely withstands water (10 min), mild alkali (5 min in saturated aqueous NaHCO3 of pH ≈ 9), acids (10 s in dilute HNO3, H2SO4 of pH ≈ 5) and thiol (10 s in neat 1-octanethiol) at room temperature (25-35 °C). Again as-prepared surface (cotton wool) was also found to be very effective for water-kerosene separation due to its superhydrophobic and oleophilic character. Additionally, the superhydrophobic copper nanoparticle (deposited on glass surface) was found to exhibit antibacterial activity against both Gram-negative and Gram-positive bacteria.

  18. FEATURES OF HIGH CARBON WIRE ROD THERMOMECHANICAL WORKING IN A STREAM OF HIGH-SPEED WIRE MILL 150 OF «BSW»

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2012-01-01

    Full Text Available Using a rolling line wire mill reducing-calibrating block the production of high-carbon wire rod subjected to combined thermomechanical treatment with controlled rolling and cooling, can reduce the spread of mechanical properties, reduce the depth of decarbonized layer with a uniform distribution in the surface of its rod on the perimeter, increasing the technological plasticity of rod in processing, virtually eliminating the formation of hardening structures on the surface during high- speed wire drawing.

  19. FEATURES OF HIGH CARBON WIRE ROD THERMOMECHANICAL WORKING IN A STREAM OF HIGH-SPEED WIRE MILL 150 OF «BSW»

    OpenAIRE

    V. A. Lutsenko; P. A. Bobkov; O. M. Kirilenko; O. V. Lutsenko

    2012-01-01

    Using a rolling line wire mill reducing-calibrating block the production of high-carbon wire rod subjected to combined thermomechanical treatment with controlled rolling and cooling, can reduce the spread of mechanical properties, reduce the depth of decarbonized layer with a uniform distribution in the surface of its rod on the perimeter, increasing the technological plasticity of rod in processing, virtually eliminating the formation of hardening structures on the surface during high- speed...

  20. Fracture, roughness and phase transformation in CAD/CAM milling and subsequent surface treatments of lithium metasilicate/disilicate glass-ceramics.

    Science.gov (United States)

    Alao, Abdur-Rasheed; Stoll, Richard; Song, Xiao-Fei; Abbott, John R; Zhang, Yu; Abduo, Jaafar; Yin, Ling

    2017-10-01

    This paper studied surface fracture, roughness and morphology, phase transformations, and material removal mechanisms of lithium metasilicate/disilicate glass ceramics (LMGC/LDGC) in CAD/CAM-milling and subsequent surface treatments. LMGC (IPS e.max CAD) blocks were milled using a chairside dental CAD/CAM milling unit and then treated in sintering, polishing and glazing processes. X-ray diffraction was performed on all processed surfaces. Scanning electron microscopy (SEM) was applied to analyse surface fracture and morphology. Surface roughness was quantitatively characterized by the arithmetic average surface roughness Ra and the maximum roughness Rz using desktop SEM-assisted morphology analytical software. The CAD/CAM milling induced extensive brittle cracks and crystal pulverization on LMGC surfaces, which indicate that the dominant removal mechanism was the fracture mode. Polishing and sintering of the milled LMGC lowered the surface roughness (ANOVA, p 0.05). In comparison of all applied fabrication process routes, it is found that CAD/CAM milling followed by polishing and sintering produced the smoothest surface with Ra = 0.12 ± 0.08µm and Rz = 0.89 ± 0.26µm. Thus, it is proposed as the optimized process route for LMGC/LDGC in dental restorations. This route enables to manufacture LMGC/LDGC restorations with cost effectiveness, time efficiency, and improved surface quality for better occlusal functions and reduced bacterial plaque accumulation. Copyright © 2017 Elsevier Ltd. All rights reserved.

  1. Modeling and Analysis of MRR, EWR and Surface Roughness in EDM Milling through Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    A. K.M.S. Iqbal

    2010-01-01

    Full Text Available Problem statement: Electrical Discharge Machining (EDM has grown over the last few decades from a novelty to a mainstream manufacturing process. Though, EDM process is very demanding but the mechanism of the process is complex and far from completely understood. It is difficult to establish a model that can accurately predict the performance by correlating the process parameters. The optimum processing parameters are essential to increase the production rate and decrease the machining time, since the materials, which are processed by EDM and even the process is very costly. This research establishes empirical relations regarding machining parameters and the responses in analyzing the machinability of the stainless steel. Approach: The machining factors used are voltage, rotational speed of electrode and feed rate over the responses MRR, EWR and Ra. Response surface methodology was used to investigate the relationships and parametric interactions between the three controllable variables on the MRR, EWR and Ra. Central composite experimental design was used to estimate the model coefficients of the three factors. The responses were modeled using a response surface model based on experimental results. The significant coefficients were obtained by performing Analysis Of Variance (ANOVA at 95% level of significance. Results: The variation in percentage errors for developed models was found within 5%. Conclusion: The developed models show that voltage and rotary motion of electrode are the most significant machining parameters influencing MRR, EWR and Ra. These models can be used to get the desired responses within the experimental range.

  2. Effect of High-speed Milling tool path strategies on the surface roughness of Stavax ESR mold insert machining

    Science.gov (United States)

    Mebrahitom, A.; Rizuan, D.; Azmir, M.; Nassif, M.

    2016-02-01

    High speed milling is one of the recent technologies used to produce mould inserts due to the need for high surface finish. It is a faster machining process where it uses a small side step and a small down step combined with very high spindle speed and feed rate. In order to effectively use the HSM capabilities, optimizing the tool path strategies and machining parameters is an important issue. In this paper, six different tool path strategies have been investigated on the surface finish and machining time of a rectangular cavities of ESR Stavax material. CAD/CAM application of CATIA V5 machining module for pocket milling of the cavities was used for process planning.

  3. Surface-Invariants in 2D Classical Yang-Mills Theory

    CERN Document Server

    Díaz, R; Leal, L; D\\'{\\i}az, Rafael; Leal, Lorenzo

    2006-01-01

    We study a method to obtain invariants under area-preserving diffeomorphisms associated to closed curves in the plane from classical Yang-Mills theory in two dimensions. Taking as starting point the Yang-Mills field coupled to non dynamical particles carrying chromo-electric charge, and by means of a perturbative scheme, we obtain the first two contributions to the on shell action, which are area-invariants. A geometrical interpretation of these invariants is given.

  4. Optimization of operating variables for production of ultra-fine talc in a stirred mill. Specific surface area investigations

    Directory of Open Access Journals (Sweden)

    Toraman Oner Yusuf

    2016-01-01

    Full Text Available Due to its properties such as chemical inertness, softness, whiteness, high thermal conductivity, low electrical conductivity and adsorption properties talc has wide industrial applications in paper, cosmetics, paints, polymer, ceramics, refractory materials and pharmaceutical. The demand for ultra-fine talc is emerging which drives the mineral industry to produce value added products. In this study, it was investigated how certain grinding parameters such as mill speed, ball filling ratio, powder filling ratio and grinding time of dry stirred mill affect grindability of talc ore (d97=127 μm. A series of laboratory experiments using a 24 full factorial design was conducted to determine the optimal operational parameters of a stirred mill in order to minimize the specific surface area. The main and interaction effects on the volume specific surface area (SV, m2.cm−3 of the ground product were evaluated using the Yates analysis. Under the optimal conditions at the stirrer speed of 600 rpm, grinding time of 20 min, sample mass of 5% and ball ratio of 70%, the resulting talc powder had larger volume specific surface area (i.e., 3.48 m2.cm−3 than the starting material (i.e., 1.84 m2.cm−3.

  5. Contribution on Taguchi's Method Application on the Surface Roughness Analysis in End Milling Process on 7136 Aluminium Alloy

    Science.gov (United States)

    ȚÎȚU, M. A.; POP, A. B.

    2016-11-01

    The resulting surface quality after the cutting process is one of the most important characteristics of product quality and also the most frequent customer requirement. Previous research was focused on the effect investigation of machining parameters: cutting speed [1] and feed per tooth [2] on surface roughness. This paper is in itself a continuation of a previous research [3], in which, with Taguchi's method it was determined the level of influence of the cutting parameters on surface roughness of 7136 aluminium alloy in end milling process. The purpose of this paper is to highlight the importance of Taguchi's method use to analyse the surface roughness of 7136 aluminium alloy in end milling process. To conduct the experiments, three cutting parameters were used: cutting speed, feed per tooth and cutting depth. To analyse the surface quality, the surface roughness Ra (the arithmetic average of the absolute values) was measured. It was determined the recommended configuration regarding the optimum values of each machining parameter and the interactions between them, in order to obtain the better cutting process performance and to reduce the surface roughness sensitivity to uncontrollable factors. Based on a full factorial experiment were confirmed the obtained results by applying the Taguchi's method. Final results are a starting point for further research.

  6. 宽带钢热连轧精轧机组成套辊形配置技术研究与应用%Research and Application of One Set Roll Contour Configuration Technology on Finishing Train of Hot Strip Mill

    Institute of Scientific and Technical Information of China (English)

    王晓东; 李飞; 王秋娜; 李本海; 李彬

    2013-01-01

    为了实现热轧宽带钢板形的高精度控制,根据宽带钢热连轧精轧机组上游机架控制凸度与下游机架控制平坦度的特性,在首钢迁钢1580 mm热连轧生产线的精轧机组开发并应用了成套辊形配置技术.在F1机架工作辊采用负凸度辊形,加强带钢轧制过程的对中;在F2到F4机架工作辊应用低轴向力CVC辊形,对带钢进行凸度调控;在F5到F7机架工作辊上采用负凸度辊形,辅以长行程的工作辊周期性窜辊,均匀轧辊磨损,控制带钢的平坦度;在所有机架的支撑辊上采用VCR变接触式辊形,增加机架的横向刚度.采用此辊形配置后,带钢的板形控制精度达95%以上,同时,改善了带钢轧制稳定性,延长了轧制计划长度,实现了一定范围的自由规程轧制.%To realize the high precision control of hot rolled strip, in accordance with the characteristics of finishing train of hot strip mill: crown is controlled in the upper stream stands and flatness is realized in the down stream stands, one set roll contour configuration technology was developed and applied in 1580 mm hot strip mill of Qian' an Iron and Steel Company of Shougang Group. Negative crown contour was employed on work rolls of Fl stand to enhance the alignment during the rolling. CVC (Continuous Variable Crown) with lower thrust force was employed on work rolls from F2 to F4 to carry out the crown control function. Negative crown contour was adopted on work rolls of down stream stands F5 to F7 to control the flatness quality with a combination with the cyclic long stroke work roll shifting for the roll wear dispersing. VCR (Variable Crown Back-up Roll) contour was employed on all back-up rolls of the finishing mill to increase the cross rigidity of roll stack. After this roll contour configuration technology was utilized, strip shape control with a high accuracy of more than 95% and schedule-free rolling within a certain range have been realized, meanwhile

  7. Grooved roll for a high speed twin roll caster

    OpenAIRE

    T. Haga; HIROOKA, K.; H. Watari; S. Kumai

    2008-01-01

    Purpose: Purpose of this paper is investigation of the effect of roll-surface on the strip-surface. Improvement ofsmall cracks on the strip-surface was tried and effect of groove at the roll surface on the strip surface was shown.Design/methodology/approach: Method used in the present study was high speed twin roll caster withgrooved roll. Two kinds of grooves were used: one was parallel groove and the other was cross groove machinedby knurling and bite attached to a lathe.Findings: Findings ...

  8. A Comparative Analysis of Surface Roughness and Material Removal Rate in Milling Operation of AISI 410 Steel And Aluminium 6061

    Directory of Open Access Journals (Sweden)

    Gaurav Kumar,

    2014-06-01

    Full Text Available Surface roughness is an important measure of product quality since it greatly influences the performance of Mechanical parts as well as production cost. Roughness plays an extensive role in demonstrating how the object will interface with the environment. The main purpose of this paper is to analyse the comparative study of Surface Roughness and Material Removal Rate (MRR of Aluminium 6061and AISI 410 Steel. In the present paper three parameters were taken to check whether quality lies within desired tolerance level. Surface roughness and MRR were taken using three different parameters of CNC machining including spindle speed, feed rate and depth of cut. Optimization of surface roughness of aluminium 6061 and AISI 410 Steel were done using Response Surface Methodology. Response Surface Methodology is an adequate channel in which response variable can be optimized by taking several experimental runs. This paper aims to obtain an optimal setting of three milling parameters by using Carbide cutting tool in end milling operation of AISI 410 steel and Aluminium Alloy 6061 taken as specimen.

  9. Study of Surface Roughness Characteristics of Drilled Hole in Glass Fiber Reinforced Plastic (GFRP by CNC Milling

    Directory of Open Access Journals (Sweden)

    Shubham.

    2016-02-01

    Full Text Available Now-a-days glass fiber-reinforced plastics (GFRP are always applicable in variety of engineering applications. It is used in aerospace, automotive and aircraft industries due to their well known properties. Milling of GFRP composite materials is very difficult due to its heterogeneity and the number of troubles like as surface delamination during machining affects uniqueness of the material and the machining parameters. Present paper focuses the experimental details to find out delamination factor on GFRP composite laminates by using Taguchi‟s DOE L9 orthogonal array. The main objective of the present work is to optimize the process parameters in the drilling of GFRP composite using Taguchi DOE and to find the significance of each process parameter using ANOVA. As far as the effect of input factors are considered, the factors drilled material and spindle speed both have nearly predominant influence on the delamination factor of drilled holes on GFRP composite by using CNC milling process.

  10. A study on the surface shape and roughness of aluminum alloy for heat exchanger using ball end milling

    Science.gov (United States)

    Lee, E.; Kim, Y.; jeong, H.; Chung, H.

    2015-09-01

    Aluminum alloy is a material with a high strength-weight ratio and excellent thermal conductivity. It neither readily corrodes nor quickly weakens at low temperatures, but can be easily recycled. Because of these features, aluminum heat exchangers are widely used in aluminum alloy. In addition, the aluminum alloy used in other areas is expected to gradually increase. As a result, researchers have been continuously studying the cutting patterns of aluminium alloy. However, such studies are fewer than those on the cutting patterns of ordinary steel. Moreover, the research on ball end milling with aluminium alloys has not received much attention. Therefore, in this study, an attempt was made to find the optimal cutting pattern among the seven cutting patterns for the machining of the commonly used aluminum alloy using ball end milling for a heat exchanger. The optimal pattern was found by comparing the different shapes and surface roughness values produced by the seven patterns.

  11. Dynamic Correction Algorithm of Rolling Force in Plate Rolling

    Institute of Scientific and Technical Information of China (English)

    QIU Hong-lei; WANG Jun; HU Xian-lei; WANG Zhao-dong; WANG Guo-dong

    2005-01-01

    Based on the Shougang plat mill project, an on-line dynamic correction algorithm was analyzed. This algorithm can adjust model coefficients better because the reasonable correction is based on the measured and calculated rolling force. The results of application on site show that this on-line dynamic correction algorithm is effective.

  12. Softening Behavior of Hardness and Surface Fatigue of Rolling-Sliding Contact in the Case of Developed Alloy Steels

    Science.gov (United States)

    Redda, Daniel Tilahun; Nakanishi, Tsutomu; Deng, Gang

    To get high performance, downsizing and weight saving of the power transmission systems, the improvement of machine elements has been required. In this study, case-carburized gear materials for a high load-carrying capacity were developed. Low-alloyed steels with 1%Cr-0.2%Mo, 1%Cr-0.2%Mo-1%Si and 1%Cr-0.2%Mo-2%Ni (Cr-Mo steel, Cr-Mo-Si steel and Cr-Mo-Ni steel) were melted in a hypoxia vacuum. Test rollers were made of the developed steels, and they were carburized (Type A and Type B), hardened and tempered. Heating retention tests were carried out to investigate the softening behavior of hardness at high heating temperatures in the case of the developed steels. Roller tests were conducted under the rolling-sliding contact and high-load conditions to study the surface fatigue of the developed steels. From the obtained test results, it was found that the softening behavior of surface hardness at high temperatures in the cases of Cr-Mo-Si steel (Type A) and Cr-Mo-Ni steel (Type B) is lower than that in the cases of Cr-Mo steel (Type A) and Cr-Mo steel (Type B). In the cases of Cr-Mo-Si steel (A) and Cr-Mo-Ni steel (B), micro- and small-pitting area ratios are smaller and large-pitting life is longer than those in the cases of Cr-Mo steel(A) and Cr-Mo steel(B) under the same carburizing treatment method and high-load conditions. Furthermore, the relationship between the softening behavior of surface hardness on the heating pattern and the surface fatigue on the rolling-sliding contact of the developed alloy steels was clarified.

  13. Influence of Hot Rolling Conditions on the Mechanical Properties of Hot Rolled TRIP Steel

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; WU Di

    2008-01-01

    Influence of hot rolling conditions on the mechanical properties of hot rolled TRIP steel was investigated.Thermomechanical control processing(TMCP)was conducted by using a laboratory hot rolling mill,in which three different kinds of finish rolling temperatures were applied.The results show that polygonal ferrite,granular bainite and larger amount of stabilized retained anstenite can be obtained by controlled rolling processes.The finer ferrite grain size is produced through the deformation induced transformation during deformation rather than after deformation,which affects the mechanical properties of hot rolled TRIP steel.Mechanical properties increase with decreasing finish rolling temperature due to the stabilization of retained austenite.Ultimate tensile strength(UTS),total elongation(TEL)and the product of ultimate tensile strength and total elongation(UTS×TEL)reaches optimal values(791 MPa,36% and 28 476 MPa%,respectively)whenthe specimen was hot rolled for 50% reduction at finish rolling temperature of 700℃.

  14. Application of PeakVue Technology on Diagnosing Faults of Bearings in Steel Pipe Rolling Mill%PeakVue 技术在诊断钢管轧机轴承故障上的应用

    Institute of Scientific and Technical Information of China (English)

    田冶; 孙玉成; 毕辛; 崔通乐; 胡军; 于国江

    2014-01-01

    介绍了应用 PeakVue 技术诊断钢管轧机减速机轴承的工作状态。通过对 F2减速机轴承进行振动监测,以及对 PeakVue 峰值的研究,准确诊断出 F2减速机轴承的劣化及损坏程度,并依此制订出此轴承的寿命周期曲线。%The operating state of the reducer bearings of the steel pipe rolling mill diagnosed by the PeakVue technology is introduced. Based on the vibration monitoring for bearings of the F2 reducer and the study on the peak values of PeakVue, the damaged or degraded condition of the F2 reducer bearings is accurately diagnosed, and thus the life cycle curve of bearings is formulated based on the diagnosis.

  15. 基于反馈BP网络的铝热连轧板凸度预报建模%Predictive Model of Aluminium Strip' s Crown at Hot Tandem Rolling Mill' s Finisher Delivery Based on BP Network

    Institute of Scientific and Technical Information of China (English)

    胡伟

    2011-01-01

    “1+4”铝热连轧机是一个极其复杂的系统,为了精确地建模预报末机架出口处的板凸度,提出利用延时反馈BP网络对板凸度时间序列的预报方法来实现对铝带板凸度的精确建模预测.通过现场实验,采集大量试验数据,并通过数据分析,利用仿真验证该方法的有效性和优越性.%" 1 +4 " aluminum hot tandem rolling mill is a complicated system extremely. In order to predict crown of aluminum strip of the finisher delivery more accurately, this paper puts forward a method of time-lapse loop BP network to forecast the sequencing crown, and the reconfiguration of BP network is trained with LM algorithm. With a large number of test data gathered by on-the-spot experiment and analysis, simulation experiment indicates the predictive precision of relative crown(% ) of strip can reach 0.01% , effectivenes and superiority is proved.

  16. Convection roll-driven generation of supra-wavelength periodic surface structures on dielectrics upon irradiation with femtosecond pulsed lasers

    Science.gov (United States)

    Tsibidis, George D.; Skoulas, Evangelos; Papadopoulos, Antonis; Stratakis, Emmanuel

    2016-08-01

    The significance of the magnitude of the Prandtl number of a fluid in the propagation direction of induced convection rolls is elucidated. Specifically, we report on the physical mechanism to account for the formation and orientation of previously unexplored supra-wavelength periodic surface structures in dielectrics, following melting and subsequent capillary effects induced upon irradiation with ultrashort laser pulses. Counterintuitively, it is found that such structures exhibit periodicities, which are markedly, even multiple times, higher than the laser excitation wavelength. It turns out that the extent to which the hydrothermal waves relax depends upon the laser beam energy, produced electron densities upon excitation with femtosecond pulsed lasers, the magnitude of the induced initial local roll disturbances, and the magnitude of the Prandtl number with direct consequences on the orientation and size of the induced structures. It is envisaged that this elucidation may be useful for the interpretation of similar, albeit large-scale periodic or quasiperiodic structures formed in other natural systems due to thermal gradients, while it can also be of great importance for potential applications in biomimetics.

  17. Influence of milling process in the surface energy of glass tile frits; Influencia de la molienda en la energia superficial de fritas para esmaltes

    Energy Technology Data Exchange (ETDEWEB)

    Tamayo, A.; Rubio, F.; Oteo, J. L.; Rubio, J.

    2013-05-01

    In this work has been studied the influence of the milling process of two ceramic frits used in the ceramic tile industry. Both glass frits were of similar chemical composition changing SiO{sub 2} by 5% of B{sub 2}O{sub 3} and both of them were water or dry milled. Glass frit surfaces were characterized by FT-IR, Karl-Fischer (K-F) titration and Inverse Gas Chromatography at Infinite Dilution (IGC-ID). By K-F titration it was observed that water milled frits presented 28 and 26 OH groups for 100 A{sup 2} if they do not contain or contain boron, respectively. These surface changes are also observed by IGC-ID. Thus, the glass frit without boron and dry milled presented the highest dispersive surface energy (44 mJ.m{sup -}2) and the less acidic constant (0.13 kJ.mol{sup -}1). Both glass frits are amphoteric with acidic and base surface active sites, and that frit without boron presents the higher basicity. Milling process influences in the acid-base surface characteristics of both frits by increasing the basicity for the one without boron and increasing for the other one. This has been assigned to the different location of hydroxyl groups where the higher interaction is the one that does not contain boron and dry milled as K-F results. (Author) 30 refs.

  18. Influence of milling process in the surface energy of glass tile frits; Influencia de la molienda en la energia superficial de fritas para esmaltes

    Energy Technology Data Exchange (ETDEWEB)

    Tamayo, A.; Rubio, F.; Otero, J. L.; Rubio, J.

    2013-06-01

    In this work has been studied the influence of the milling process of two ceramic frits used in the ceramic tile industry. Both glass frits were of similar chemical composition changing SiO{sub 2} by 5% of B{sub 2}O{sub 3} and both of them were water or dry milled. Glass frit surfaces were characterized by FT-IR, Karl-Fischer (K-F) titration and Inverse Gas Chromatography at Infinite Dilution (IGC-ID). By K-F titration it was observed that water milled frits presented 28 and 26 OH groups for 100 A{sup 2} if they do not contain or contain boron, respectively. These surface changes are also observed by IGC-ID. Thus, the glass frit without boron and dry milled presented the highest dispersive surface energy (44 mJ.m{sup -}2) and the less acidic constant (0.13 kJ.mol{sup -}1). Both glass frits are amphoteric with acidic and base surface active sites, and that frit without boron presents the higher basicity. Milling process influences in the acid-base surface characteristics of both frits by increasing the basicity for the one without boron and increasing for the other one. This has been assigned to the different location of hydroxyl groups where the higher interaction is the one that does not contain boron and dry milled as K-F results. (Author)

  19. Surface Generation Modeling in Ball Nose End Milling: a review of relevant literature

    DEFF Research Database (Denmark)

    Bissacco, Giuliano

    One of the most common metal removal operation used in industry is the milling process. This machining process is well known since the beginning of last century and has experienced, along the years, many improvements of the basic technology, as concerns tools, machine tools, coolants/lubricants, ...

  20. Tool Life and Surface Integrity in High-speed Milling of Titanium Alloy TA15 with PCD/PCBN Tools

    Institute of Scientific and Technical Information of China (English)

    SU Honghua; LIU Peng; FU Yucan; XU Jiuhua

    2012-01-01

    Titanium alloys are widely used in aeronautics that demand a good combination of high strength,good corrosion resistance and low mass.The mechanical properties lead to challenges in machining operations such as high process temperature as well as rapidly increasing tool wear.The conventional tool materials are not able to maintain their hardness and other mechanical properties at higher cutting temperatures encountered in high speed machining.In this work,the new material tools,which are polycrystalline diamond (PCD) and polycrystalline cubic boron nitride (PCBN) tools,are used in high-speed milling of Ti-6.5Al-2Zr-1Mo-1V (TA15) alloy.The performance and wear mechanism of the tools are investigated.Compared to PCBN tool,PCD tool has a much longer tool life,especially at higher cutting speeds.Analyses based on the SEM and EDX suggest that attrition,adhesion and diffusion are the main wear mechanisms of PCD and PCBN tools in high-speed milling of TA15.Oxidation wear is also observed at PCBN tool/workpiece interface.Roughness,defects,micro-hardness and microstructure of the machined surface are investigated.The recorded surface roughness values with PCD/PCBN tools are bellow 0.3μm at initial and steady cutting stage.Micro-hardness analysis shows that the machined surface hardening depth with PCD and PCBN tools is small.There is no evidence of sub-surface defects with PCD and PCBN tools.It is concluded that for TA15 alloy,high-speed milling can be carried out with PCD/PCBN tools.

  1. 板带轧机机电传动系统参激非线性扭振鲁棒控制研究%Study on robust control for parametric excitation nonlinear torsional vibration of a strip-rolling mill's mechanical and electrical drive system

    Institute of Scientific and Technical Information of China (English)

    韩东颖; 时培明; 赵东伟

    2016-01-01

    While considering parametric excitation nonlinearity,uncertainty and load torque,the nonlinear torsional vibration dynamic model of a mechanical and electrical transmission system in a strip-rolling mill is built.The problem of the strip-rolling mill's motor-speed robust tracking and non-fragile control of the DC motor is studied.As the nonlinearity of the strip-rolling mill's mechanical and electrical drive system is translated into parameter uncertainty,the sufficient condition that lets the system attain quadratic stability and outside-disturbance attenuation is obtained using H∞theory,Lyapunov stability theory and the LMI method.In order to achieve the given speed-signal tracking and non-fragile control,a feedforward and compensatory controller is designed.The results of the real strip-rolling mill's simulation example verify the effectiveness of the proposed method,and the non-fragility of the controller is reflected as the controller's parameter robustness.This means that the effect of the torsional vibration non-fragile control of the strip-rolling mill's mechanical and electrical drive system can be fulfilled by choosing the parameters of the controller directly.%建立了含参激非线性、不确定性、负载转矩的轧机机电传动系统扭振动力学模型,研究了板带轧机电机速度鲁棒跟踪非脆弱控制问题。将板带轧机机电传动系统的非线性按参数不确定性处理,通过 H∞理论、Lyapunov 稳定性理论和线性矩阵不等式(LMI)方法得到了通过状态反馈使得系统满足二次稳定、抑制外界干扰的充分条件;为了实现给定速度信号跟踪非脆弱控制,设计了前馈补偿器。轧机实例仿真结果验证了方法的有效性,并发现控制器的非脆弱性表现为控制器参数的鲁棒性,即可以通过控制器参数的直接选取达到板带轧机机电传动系统扭振非脆弱控制效果。

  2. Rolling Resistance Measurement and Model Development

    DEFF Research Database (Denmark)

    Andersen, Lasse Grinderslev; Larsen, Jesper; Fraser, Elsje Sophia;

    2015-01-01

    There is an increased focus worldwide on understanding and modeling rolling resistance because reducing the rolling resistance by just a few percent will lead to substantial energy savings. This paper reviews the state of the art of rolling resistance research, focusing on measuring techniques, s......, surface and texture modeling, contact models, tire models, and macro-modeling of rolling resistance...

  3. Microstructural and hardness gradients in Cu processed by high pressure surface rolling

    DEFF Research Database (Denmark)

    He, Q. Y.; Zhu, X.-M.; Mei, Q. S.

    2017-01-01

    in the topmost surface to the microscale in the bulk. The hardness varies from 1.37 GPa at the topmost surface to about 0.6 GPa in the coarse-grained matrix. The results of the investigation demonstrate that the HPSR process shows good potential for the generation of thick gradient microstructures on the surface...

  4. Optimization in CNC end milling of UNS C34000 medium leaded brass with multiple surface roughnesses characteristics

    Indian Academy of Sciences (India)

    Bharat Chandra Routara; Saumya Darsan Mohanty; Saurav Datta; Asish Bandyopadhyay; Siba Sankar Mahapatra

    2010-10-01

    The present study highlights a multi-objective optimization problem by applying utility concept coupled with Taguchi method through a case study in CNC end milling of UNS C34000 medium leaded brass. The study aimed at evaluating the best process environment which could simultaneously satisfy multiple requirements of surface quality. In view of the fact, the traditional Taguchi method cannot solve a multi-objective optimization problem; to overcome this limitation, utility theory has been coupled with Taguchi method. Depending on Taguchi’s Lower-the-Better (LB) response criteria; individual surface quality characteristics has been transformed into corresponding utility values. Individual utility values have been aggregated finally to compute overall utility degree which serves as representative objective function for optimizing using Taguchi method. Utility theory has been adopted to convert a multi-response optimization problem into a single response optimization problem; in which overall utility degree serves as the representative single objective function for optimization. The study of combined utility theory and Taguchi method for predicting optimal setting. Based on Taguchi’s Signal-to-Noise ratio (S/N), analysis has been made on the overall utility degree and optimal process environment has been selected finally which corresponds to highest S/N Ratio. Optimal result has been verified through confirmatory test. The case study indicates application feasibility of the aforesaid methodology proposed for multiresponse optimization and off-line control of multiple surface quality characteristics in CNC end milling.

  5. Development of Intermediate Cooling Technology and Its Control for Two-Stand Plate Rolling

    Directory of Open Access Journals (Sweden)

    Fei Zhang

    2016-01-01

    Full Text Available In a plate rolling production line, thermomechanically controlled processing is critical for plate quality. In this paper, a set of intermediate cooling equipment of a two-stand plate mill with super density nozzles, medium pressure, and small flow is developed. Based on a simplified dynamic model, a cooling control scheme with combined feedforward, feedback, and adaptive algorithms is put forward. The new controlled rolling process and the highly efficient control system improve the controlled rolling efficiency by an average of 17.66%. The proposed intermediate cooling system can also effectively inhibit the growth of austenite grain, improve the impact toughness and yield strength of Q345B steel plate, reduce the formation of secondary oxide scale on the plate surface and the chromatic aberration of the plate surface, and greatly improve the surface quality of the steel plate.

  6. A new model for the prediction of the steepness profile across the strip in flat rolling

    Science.gov (United States)

    Kim, Jinseok; Hwang, Sangmoo

    2010-06-01

    In flat rolling, wavy surfaces are easily formed in the strip, causing the problem of poor flatness. The wavy surfaces may not only reduce the commercial value of the product but also lead to the breakage of the strip while passing through the roll gap. Therefore, it is necessary to strictly control the wave formation. In this paper, we present a new approach to the prediction of the wavy shape of the strip. The approach is based on minimization of the potential energy and adopts Ritz method as a solution technique. The approach is described in detail, with emphasis on the procedure to treat the effect of the total tension on the shape of the formed waves. The prediction accuracy of the proposed model is examined through comparison with predictions from the finite element method. Then, demonstrated is the model's capability of reproducing various wavy surfaces that may be observed in the flat rolling mill.

  7. Minimization of energy and surface roughness of the products machined by milling

    Science.gov (United States)

    Belloufi, A.; Abdelkrim, M.; Bouakba, M.; Rezgui, I.

    2017-08-01

    Metal cutting represents a large portion in the manufacturing industries, which makes this process the largest consumer of energy. Energy consumption is an indirect source of carbon footprint, we know that CO2 emissions come from the production of energy. Therefore high energy consumption requires a large production, which leads to high cost and a large amount of CO2 emissions. At this day, a lot of researches done on the Metal cutting, but the environmental problems of the processes are rarely discussed. The right selection of cutting parameters is an effective method to reduce energy consumption because of the direct relationship between energy consumption and cutting parameters in machining processes. Therefore, one of the objectives of this research is to propose an optimization strategy suitable for machining processes (milling) to achieve the optimum cutting conditions based on the criterion of the energy consumed during the milling. In this paper the problem of energy consumed in milling is solved by an optimization method chosen. The optimization is done according to the different requirements in the process of roughing and finishing under various technological constraints.

  8. Experiment and Statistical Analysis of End Milling Parameters for Al/SiC Using Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Vamsi Krishna M

    2015-12-01

    Full Text Available For industrial applications, the ceramics composites are machined in large scale using end milling. Due the abrasive reinforcement particle, the failure in tool life and surface quality are possible. This research work focuses on developing the mathematical models of cutting force (FR, Metal Removal Rate (MRR and surface roughness (Ra and to optimize it. The Response Surface Methodology (RSM with L31 empirical model was used for conducting the basic trails on Al/SiC composites of various compositions. The XRD, EDS, Optical microscopic images of Al/SiC composites were analysed and the SEM morphology of the machined samples were studied. The models developed for predicting responses were tested by analysis of variance (ANOVA to evaluate its adequacy. The optimal machining configuration was identified which yields 0.5%, 14% and 4% of MRR, Ra and FR respectively compared with experimental results.

  9. The evaluation of surface and adhesive bonding properties for cold rolled steel sheet for automotive treated by Ar/O{sub 2} atmospheric pressure plasma

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Chan Joo; Lee, Sang Kon; Kim Byung Min [Pusan National University, Busan (Korea, Republic of); Park, Keun Whan [Sungwoo Hitech Technical Institute, Busan (Korea, Republic of)

    2008-04-15

    Cold rolled steel sheet for automotive was treated by Ar/O{sub 2} atmospheric pressure plasma to improve the adhesive bonding strength. Through the contact angle test and calculation of surface free energy for cold rolled steel sheet, the changes of surface properties were investigated before and after plasma treatment. The contact angle was decreased and surface free energy was increased after plasma treatment. And the change of surface roughness and morphology were observed by AFM(Atomic Force Microscope). The surface roughness of steel sheet was slightly changed. Based on Taguchi method, single lap shear test was performed to investigate the effect of experimental parameter such as plasma power, treatment time and flow rate of O{sub 2} gas. Results shows that the bonding strength of steel sheet treated in Ar/O{sub 2} atmospheric pressure plasma was improved about 20% compared with untreated sheet.

  10. Surface nanocrystallization of Ti6AI4V induced by circulation rolling plastic deformation

    Institute of Scientific and Technical Information of China (English)

    FAN Xin-min; ZHU Lin; HUANG Jie-wen

    2004-01-01

    A nanocrystallization surface layer was successfully obtained in a sample of Ti6Al4V. The microstructure features of the sample were characterized by using X-ray diffraction analysis(XRD), scanning electron microscopy(SEM) and transmission electron microscopy(TEM) observations. The average grain size in the top surface layer is about 10nm, and gradually increases with the distance from the surface increasing.

  11. Effects of farmhouse hotel and paper mill effluents on bacterial community structures in sediment and surface water of Nanxi River, China.

    Science.gov (United States)

    Lu, Xiao-Ming; Lu, Peng-Zhen

    2014-11-01

    The pyrosequencing technique was used to evaluate bacterial community structures in sediment and surface water samples taken from Nanxi River receiving effluents from a paper mill and a farmhouse hotel, respectively. For each sample, 4,610 effective bacterial sequences were selected and used to do the analysis of diversity and abundance, respectively. Bacterial phylotype richness in the sediment sample without effluent input was higher than the other samples, and the surface water sample with addition of effluent from the paper mill contained the least richness. Effluents from both the paper mill and farmhouse hotel have a potential to reduce the bacterial diversity and abundance in the sediment and surface water, especially it is more significant in the sediment. The effect of the paper mill effluent on the sediment and surface water bacterial communities was more serious than that of the farmhouse hotel effluent. Characterization of microbial community structures in the sediment and surface water from two tributaries of the downstream river indicated that various effluents from the paper mill and farmhouse hotel have the similar potential to decrease the natural variability in riverine microbial ecosystems.

  12. Application of orthogonal array technique and particle swarm optimization approach in surface roughness modification when face milling AISI1045 steel parts

    Science.gov (United States)

    Azadi Moghaddam, Masoud; Kolahan, Farhad

    2016-12-01

    Face milling is an important and common machining operation because of its versatility and capability to produce various surfaces. Face milling is a machining process of removing material by the relative motion between a work piece and rotating cutter with multiple cutting edges. It is an interrupted cutting operation in which the teeth of the milling cutter enter and exit the work piece during each revolution. This paper is concerned with the experimental and numerical study of face milling of AISI1045. The proposed approach is based on statistical analysis on the experimental data gathered using Taguchi design matrix. Surface roughness is the most important performance characteristics of the face milling process. In this study the effect of input face milling process parameters on surface roughness of AISI1045 steel milled parts have been studied. The input parameters are cutting speed ( v), feed rate ( f z ) and depth of cut ( a p ). The experimental data are gathered using Taguchi L9 design matrix. In order to establish the relations between the input and the output parameters, various regression functions have been fitted on the data based on output characteristics. The significance of the process parameters on the quality characteristics of the process was also evaluated quantitatively using the analysis of variance method. Then, statistical analysis and validation experiments have been carried out to compare and select the best and most fitted models. In the last section of this research, mathematical model has been developed for surface roughness prediction using particle swarm optimization (PSO) on the basis of experimental results. The model developed for optimization has been validated by confirmation experiments. It has been found that the predicted roughness using PSO is in good agreement with the actual surface roughness.

  13. Causes Analysis of Spalling of Backup Roll Bearing and Its Countermeasures in 1220mm Cold Tandem Mill%1220mm轧机支撑辊轴承外圈裂纹剥落分析及对策

    Institute of Scientific and Technical Information of China (English)

    段泉义; 徐俊; 程其华; 姚寿军

    2012-01-01

    To serious situation of backup roll bearing no-normal scrapped of 1220mm cold tandem mill of Baosteel, the causes were analyzed from lubrication and sealing. Therefore, some countermeasures were applied, including increasing oil level of lubrication oil tank from 30% to 70%~80%, shortening cycles of oil and water separation, changing cycles of seal replacement from 3~6 months to 3 months, strengthening bearing statue tracking and maintenance, and the number of support roller bearing scrapped due to the outer ring crack spalling was significantly reduced.%针对宝山钢铁股份有限公司冷轧薄板厂1220mm冷连轧机组支撑辊轴承非正常报废情况较为严重的问题,结合现场实际,从润滑、密封等多个角度分析了引起冷轧支撑辊轴承外圈裂纹剥落的深层原因,通过将润滑油油箱液位由30%增加到70%~80%,缩短润滑油的油水分离周期,将密封圈更换周期由原来的3~6个月改为固定的3个月,加强轴承状态跟踪及管理维护,使支撑辊轴承因外圈裂纹剥落而报废的数量明显降低.

  14. Plate Shape Control Theory and Experiment for 20-high Mill

    Institute of Scientific and Technical Information of China (English)

    Zheng-wen YUAN; Hong XIAO

    2015-01-01

    Roll lfattening theory is an important part of plate shape control theories for 20-high mill. In order to improve the ac-curacy of roll lfattening calculation for 20-high mill, a new and more accurate roll lfattening model was proposed. In this model, the roll barrel was considered as a ifnite length semi-inifnite body. Based on the boundary integral equation method, the numerical solution of the ifnite length semi-inifnite body under the distributed force was obtained and an accurate roll lfattening model was established. Coupled with roll bending model and strip plastic deformation, a new and more accurate plate control model for 20-high mill was established. Moreover, the effects of the ifrst intermediate roll taper angle and taper length were analyzed. The ten-sion distribution calculated by analytical model was consistent with the experimental results.

  15. Rolling Stonesi kinokontsert kannab toorest rokiväge / Maris Meiessaar

    Index Scriptorium Estoniae

    Meiessaar, Maris

    2009-01-01

    Martin Scorsese muusikalisest dokumentaalfilmist "Shine a Light - Valgus peale" (USA-Suurbritannia, 2008), mille keskmes on 2006. a. New Yorgi Beaconi teatris toimunud briti ansambli Rolling Stones kontsert

  16. Rolling Stonesi kinokontsert kannab toorest rokiväge / Maris Meiessaar

    Index Scriptorium Estoniae

    Meiessaar, Maris

    2009-01-01

    Martin Scorsese muusikalisest dokumentaalfilmist "Shine a Light - Valgus peale" (USA-Suurbritannia, 2008), mille keskmes on 2006. a. New Yorgi Beaconi teatris toimunud briti ansambli Rolling Stones kontsert

  17. Hybrid Hot Strip Rolling Force Prediction using a Bayesian Trained Artificial Neural Network and Analytical Models

    OpenAIRE

    Abdelkrim Moussaoui; Yacine Selaimia; Hadj A. Abbassi

    2006-01-01

    The authors discuss the combination of an Artificial Neural Network (ANN) with analytical models to improve the performance of the prediction model of finishing rolling force in hot strip rolling mill process. The suggested model was implemented using Bayesian Evidence based training algorithm. It was found that the Bayesian Evidence based approach provided a superior and smoother fit to the real rolling mill data. Completely independent set of real rolling data were used to evaluate the capa...

  18. N=4 Supersymmetric Yang-Mills Theory on a Kaehler Surface

    CERN Document Server

    Dijkgraaf, R; Schroers, B J

    1998-01-01

    We study N=4 supersymmetric Yang-Mills theory on a Kaehler manifold with $b_2^+ \\geq 3$. Adding suitable perturbations we show that the partition function of the N=4 theory is the sum of contributions from two branches: (i) instantons, (ii) a special class of Seiberg-Witten monopoles. We determine the partition function for the theories with gauge group SU(2) and SO(3), using S-duality. This leads us to a formula for the Euler characteristic of the moduli space of instantons.

  19. Influence of minimum quantity lubrication parameters on tool wear and surface roughness in milling of forged steel

    Science.gov (United States)

    Yan, Lutao; Yuan, Songmei; Liu, Qiang

    2012-05-01

    The minimum quantity of lubrication (MQL) technique is becoming increasingly more popular due to the safety of environment. Moreover, MQL technique not only leads to economical benefits by way of saving lubricant costs but also presents better machinability. However, the effect of MQL parameters on machining is still not clear, which needs to be overcome. In this paper, the effect of different modes of lubrication, i.e., conventional way using flushing, dry cutting and using the minimum quantity lubrication (MQL) technique on the machinability in end milling of a forged steel (50CrMnMo), is investigated. The influence of MQL parameters on tool wear and surface roughness is also discussed. MQL parameters include nozzle direction in relation to feed direction, nozzle elevation angle, distance from the nozzle tip to the cutting zone, lubricant flow rate and air pressure. The investigation results show that MQL technique lowers the tool wear and surface roughness values compared with that of conventional flood cutting fluid supply and dry cutting conditions. Based on the investigations of chip morphology and color, MQL technique reduces the cutting temperature to some extent. The relative nozzle-feed position at 120°, the angle elevation of 60° and distance from nozzle tip to cutting zone at 20 mm provide the prolonged tool life and reduced surface roughness values. This fact is due to the oil mists can penetrate in the inner zones of the tool edges in a very efficient way. Improvement in tool life and surface finish could be achieved utilizing higher oil flow rate and higher compressed air pressure. Moreover, oil flow rate increased from 43.8 mL/h to 58.4 mL/h leads to a small decrease of flank wear, but it is not very significant. The results obtained in this paper can be used to determine optimal conditions for milling of forged steel under MQL conditions.

  20. Influence of Chatter of VMC Arising During End Milling Operation and Cutting Conditions on Quality of Machined Surface

    Directory of Open Access Journals (Sweden)

    A.K.M.N. Amin, M.A. Rizal, and M. Razman

    2012-08-01

    Full Text Available Machine tool chatter is a dynamic instability of the cutting process. Chatter results in poor part surface finish, damaged cutting tool, and an irritating and unacceptable noise. Exten¬sive research has been undertaken to study the mechanisms of chatter formation. Efforts have been also made to prevent the occurrence of chatter vibration. Even though some progress have been made, fundamental studies on the mechanics of metal cutting are necessary to achieve chatter free operation of CNC machine tools to maintain their smooth operating cycle. The same is also true for Vertical Machining Centres (VMC, which operate at high cutting speeds and are capable of offering high metal removal rates. The present work deals with the effect of work materials, cutting conditions and diameter of end mill cutters on the frequency-amplitude characteristics of chatter and on machined surface roughness. Vibration data were recorded using an experimental rig consisting of KISTLER 3-component dynamometer model 9257B, amplifier, scope meters and a PC.  Three different types of vibrations were observed. The first type was a low frequency vibration, associated with the interrupted nature of end mill operation. The second type of vibration was associated with the instability of the chip formation process and the third type was due to chatter. The frequency of the last type remained practically unchanged over a wide range of cutting speed.  It was further observed that chip-tool contact processes had considerable effect on the roughness of the machined surface.Key Words: Chatter, Cutting Conditions, Stable Cutting, Surface Roughness.

  1. Effects of the different frequencies and loads of ultrasonic surface rolling on surface mechanical properties and fretting wear resistance of HIP Ti-6Al-4V alloy

    Science.gov (United States)

    Li, G.; Qu, S. G.; Pan, Y. X.; Li, X. Q.

    2016-12-01

    The main purpose of this paper was to investigate the effects of the different frequencies and loads of multi-pass ultrasonic surface rolling (MUSR) on surface layer mechanical properties, microstructure and fretting friction and wear characteristics of HIP (hot isostatic pressing) Ti-6Al-4 V alloy. Some microscopic analysis methods (SEM, TEM and EDS) were used to characterize the modified surface layer of material after MUSR treatment. The results indicated that the material in sample surface layer experienced a certain extent plastic deformation, and accompanied by some dense dislocations and twins generation. Moreover surface microhardness and residual stress of samples treated by MUSR were also greatly improved compared with the untreated. The fretting friction and wear properties of samples treated by MUSR in different conditions are tested at 10 and 15 N in dry friction conditions. It could be found that friction coefficient and wear volume loss were significantly declined in the optimal result. The main wear mechanism of MUSR-treated samples included abrasive wear, adhesion and spalling.

  2. Workpiece surface quality and the influence factors when high-speed milling of SiCp/2009Al composite

    Science.gov (United States)

    Ge, Yingfei; Xu, Jiuhua; Fu, Yucan

    2011-05-01

    Surface finish, surface generation and the influence factors were investigated when high speed milling SiCp/2009Al composites using polycrystalline diamond (PCD) tools. The results showed that the surface roughness Ra0.207-0.542μm and Rz2.02-5.20μm can be attained when tool flank wear VB is less than 0.09mm under the present cutting conditions. With the increasing wear of the cutting tools, the value of the machined surface roughness significantly increased. The machined surfaces included many defects of pits, voids, microcracks, grooves, protuberances, matrix tearing and smearing and so on. The depth of deformation layers were confined to 20-35μm. Among the factors which affected Ra, reinforcement volume fraction was the most significant factor and followed by cutting speed and feed rate. For the side face, the significance order of the factors which affected Rz can be ranged as reinforcement volume fraction, cutting speed, feed rate and radial depth of cut. Material swelling and side flow, tool-workpiece relative vibration, feed rate and tool nose radius, removal mode of SiC particles were the main mechanisms of surface generation.

  3. Research on the Friction between Mandrel and Workpiece during Tube Continuous Rolling by Full Floating Mandrel Mill%全浮动芯棒钢管连轧过程芯棒与轧件的摩擦研究

    Institute of Scientific and Technical Information of China (English)

    齐秀美; 赵志毅; 苏惠超; 任学平

    2012-01-01

    应用有限元分析研究了8机架全浮动芯棒钢管连轧过程芯棒与轧件间的摩擦作用,揭示了该摩擦作用在轧制过程中的演变规律及其对连轧运动状态与电机能量分配的影响.结果表明,在第1-4机架的咬入过程中,毛管所受芯棒的摩擦作用从完全为负摩擦演变为正负摩擦共存,中性面随咬入的进行逐渐向接触区出口侧移动,且在第1机架中性面会完全移出接触区.在第5-8机架的咬入过程中,芯棒始终滞后于毛管,因而芯棒对毛管的摩擦作用均为负.稳定轧制阶段,芯棒在轴向受到的摩擦合力为零,其速度不发生变化.该阶段8个机架可以分为3类:其中1、2机架为滞后机架,第3机架为同步机架,4-8机架为导前机架.整个机组芯棒与毛管运动的中性面位于第3机架接触区,但在第2机架和第4机架接触区也存在芯棒与毛管速度相等的位置.芯棒在各机架的摩擦状态不同使其成为导前机架向滞后机架传递能量的工具.因此,第5-6机架在轧制能耗较低的情况下,电机仍保持较高的输出功率,而1、2机架的轧制能耗虽然较大,电机输出功率反而较小.%The friction between mandrel and workpiece was investigated with coupled thermo-mechanical finite element analysis during tube continuous rolling by eight-stand full floating mandrel mill. The friction evolution and its influences on rolling movement state and motor energy distribution were revealed. The results showed that when the tube was entering 1st-4th stands, the friction of the tube from the mandrel changed from entirely negative friction to the coexistence of negative and positive friction. The neutral plane moved towards the exit of the contact area gradually with the entering progressing, and it could move out the contact area at the 1st stand. When the tube was entering 5th-8th stands,the frictional force of the tube from mandrel was negative all the time as the mandrel always lags

  4. AN INFLUENCE OF THE SURFACE ROLLING ON MECHANICAL PROPERTIES OF THE BAND SAW BLADES

    Directory of Open Access Journals (Sweden)

    Daniela Kalincová

    2009-05-01

    Full Text Available The article present the experiment focused on the band saw blade surface mechanical properties analysis after plastic deformation process. The deformation of the band saw blade is caused by rootling in order to increase operating reliability. Mechanical properties were evaluated by hardness measurement and by microstructure analysis.

  5. CREATION OF INFORMATION-ANALYTICAL SYSTEM OF CONTINUOUS GRADED ROLLING

    Directory of Open Access Journals (Sweden)

    S. M. Zhuchkov

    2009-01-01

    Full Text Available The computer means allowing to ca n y out of analytical research of process continuous rolling on mills with the various technological circuits of manufacture is created. With the help of the developed information-analytical system continuous rolling, the urgent tasks of manufacture of hire on rolling mills, in particular, decrease of consumption of power resources can be successfully decided during continuous rolling at the expense of optimization existing or development of the new technological circuits of manufacture of hire.

  6. Surface fatigue life of carburized and hardened M50NiL and AISI 9310 spur gears and rolling-contact test bars

    Science.gov (United States)

    Townsend, Dennis P.; Bamberger, Eric N.

    1989-01-01

    Spur gear endurance tests and rolling-element surface tests were conducted to investigate vacuum-induction-melted, vacuum-arc-melted (VIM-VAR) M50NiL steel for use as a gear steel in advanced aircraft applications, to determine its endurance characteristics, and to compare the results with those for standard VAR and VIM-VAR AISI 9310 gear material. Tests were conducted with spur gears and rolling-contact bars manufactured from VIM-VAR M50NiL and VAR and VIM-VAR AISI 9310. The gear pitch diameter was 8.9 cm (3.5 in.). Gear test conditions were an inlet oil temperature of 320 K (116 F), and outlet oil temperature of 350 K (170 F), a maximum Hertz stress of 1.71 GPa (248 ksi), and a speed of 10,000 rpm. Bench rolling-element fatigue tests were conducted at ambient temperatures with a bar speed of 12,500 rpm and a maximum Hertz stress of 4.83 GPA (700 ksi). The VIM-VAR M50NiL gears had a surface fatigue life that was 4.5 and 11.5 times that for VIM-VAR and VAR AISI 9310 gears, respectively. The surface fatigue life of the VIM-VAR M50NiL rolling-contact bars was 13.2 and 21.6 times that for the VIM-VAR and VAR AISI 9310, respectively. The VIM-VAR M50NiL material was shown to have good resistance to fracture through a fatigue spall and to have fatigue life far superior to that of both VIM-VAR and VAR AISI 9310 gears and rolling-contact bars.

  7. Rolling motion in moving droplets

    Indian Academy of Sciences (India)

    Sumesh P Thampi; Rama Govindarajan

    2015-03-01

    Drops moving on a substrate under the action of gravity display both rolling and sliding motions. The two limits of a thin sheet-like drop in sliding motion on a surface, and a spherical drop in roll, have been extensively studied. We are interested in intermediate shapes. We quantify the contribution of rolling motion for any intermediate shape, and recently obtained a universal curve for the amount of roll as a function of a shape parameter using hybrid lattice Boltzmann simulations. In this paper, we discuss the linear relationship which is expected between the Capillary and Bond numbers, and provide detailed confirmation by simulations. We also show that the viscosity of the surrounding medium can qualitatively affect dynamics. Our results provide an answer to a natural question of whether drops roll or slide on a surface and carry implications for various applications where rolling motion may or may not be preferred.

  8. 基于谐波干扰的轧机主传动机电耦合系统参激振动机理研究%Study on parametrically excited vibration in the rolling mill electromechanical coupling system based on harmonic disturbance

    Institute of Scientific and Technical Information of China (English)

    张瑞成; 王佩佩

    2013-01-01

    在考虑轧机电气系统谐波转矩及机械摩擦因数的基础上,建立直流电动机-轧机主传动机电耦合系统的模型。采用多尺度法求解该机电耦合模型在主参数共振情况下的一阶近似解,给出了振子的频率响应方程,用数值方法研究了定常解的稳定性,并应用Poincare映射方法和最大Lyapunov指数分析了谐波角频率对轧机主传动机电耦合系统非线性参激共振的影响。%The electromechanical coupling model of a rolling mill and DC motor system is established based on the mechanical friction factor and the harmonic torque of the rolling mill electrical system .By means of a multiple-scales method,the existence and stability of periodic solutions in a first order approximation close to the main parametric resonance are investigated ,and the frequency-response equation is provided .Bifurcations of the system and regions of chaotic solutions are found .And the impacts of the harmonic angular frequency on the rolling mill electromechanical coupling nonlinear parametric excitation resonance are ana -lyzed by the Poincare mapping method and the maximum Lyapunov exponent .

  9. Experimental investigation on the effects of cooling system on surface quality in high speed milling of an aluminium alloy

    Science.gov (United States)

    Chirita, B.; Tampu, N. C.; Brabie, G.; Radu, M. C.

    2016-08-01

    Surface quality is often an important feature of industrial products, not only from the impact it has on the aesthetic aspect but also for the functional role of the parts. High quality surface increases corrosion resistance, assures a longer life cycle for the product and lowers the wear. For a machined part, surface quality is influenced by a series of factors such as the material of the part, the process type, tool geometry, cutting parameters or the cooling system. The choice of the cooling system is especially important, taking into account that the proper conditions will not only assure a superior surface quality, but will also lower the costs and reduce the environmental impact and health risks. The present study aims to investigate the performance of the cooling system and the effect of the cutting parameters on the characteristics of the surfaces resulted from high speed face milling of some parts made of Al 7050-T7451 aluminium alloy. Dry cutting conditions and minimum quantity lubrication (MQL) where used. The results were analysed using analysis of variance (ANOVA).

  10. Polymorphic coupling vibration of a mill main drive system induced by synergy effect of motor current harmonics and rolling force ones%电流谐波与轧制力谐波协同诱发主传动多态耦合振动研究

    Institute of Scientific and Technical Information of China (English)

    张义方; 闫晓强; 凌启辉

    2014-01-01

    现代大型热连轧机是一种复杂机电系统,轧机振动问题是影响轧机生产稳定的严重问题。利用扭矩遥测系统测试轧机机械传动系统扭振发现轧机主传动扭振波形及频谱中存在典型的强或弱两种振动特征。同时发现轧机在轧制过程中电机电流和轧制力存在谐波,当谐波与传动系统固有频率接近时将诱发较大的振动。为研究其机理,利用仿真技术求解了轧机主传动扭振与电流谐波和轧制力谐波激励的相关性。研究表明:随着谐波激励特征的变化,主传动扭振呈现多态强弱变化,从而为抑制轧机耦合振动提供理论依据。%Large modern hot strip mill is a complex electromechanical system.Vibration of a rolling mill is a serious problem affecting the stability of production.By using a torque telemetry system to measure the torsional vibration of the main mechanical drive system,it was shown that two typical characteristics of strong or weak vibration exist in the waveform and spectrum of the torsional vibration;meanwhile,there are harmonics of motor current and rolling force during the rolling mill’s production;when the harmonic frequencies are close to the natural frequencies of the main drive system, heavier torsional vibrations are induced in the mill main drive system.For the study of their mechanism,using computer simulation,the correlation between the main drive system torsional vibration and the harmonic excitations of motor current and rolling force was solved.The study results showed that with the changes in harmonics excitations,the torsional vibration of the main drive system reveals a polymorphic strong or weak variation.The results provided a theoretical foundation for suppressing rolling mills’coupling vibration.

  11. Impact of using paper mill sludge for surface-mine reclamation on runoff water quality and plant growth

    Energy Technology Data Exchange (ETDEWEB)

    Shipitalo, M.J.; Bonta, J.V. [USDA ARS, Coshocton, OH (United States)

    2008-11-15

    Paper mills generate large amounts of solid waste consisting of fibrous cellulose, clay, and lime. Paper mill Sludge (PMS) can improve reclamation of surface-coal mines where low pH and organic-carbon levels in the spoil cover material can inhibit revegetation. When applied at high rates, however, PMS may adversely impact the quality of surface runoff. Therefore, we applied PMS at 0, 224, and 672 dry Mg ha{sup -1} to 22.1 x 4.6-m plots at a recently mined site and monitored runoff for a total of 13 mo. The zero-rate plots served as controls and received standard reclamation consisting of mulching with hay and fertilization at planting. Compared to the control plots, PMS reduced runoff fourfold to sixfold and decreased erosion from 47 Mg ha{sup -1} to < 1 Mg ha{sup -1}. Most of the reduction occurred in the 2.5 mo before the plots were planted. Flow-weighted average dissolved oxygen concentrations in runoff from plots at the 224 and 672 Mg ha{sup -1} rates, however, were much lower ({<=} 0.4 vs. 8.2 mg L{sup -1}) and chemical oxygen demand (COD) was much higher for the 672 Mg ha{sup -1} rate plots than the control plots during the pre-plant period (7229 vs. 880 mg L{sup -1}). There were few noteworthy differences in water quality among treatments post-planting, but plant dry-matter yields were greater for the PMS plots than for the controls. The 672 Mg ha{sup -1} rate did not increase COD or nutrient loads compared to the 224 Mg ha{sup -1} rate and may have more persistent beneficial effects by increasing soil organic carbon levels and pH to a greater extent.

  12. 29 CFR 1910.216 - Mills and calenders in the rubber and plastics industries.

    Science.gov (United States)

    2010-07-01

    ... in accordance with this section and Subpart S of this part. (4) Mill roll heights. All new mill...) Mill safety controls—(1) Safety trip control. A safety trip control shall be provided in front and in back of each mill. It shall be accessible and shall operate readily on contact. The safety trip...

  13. Optimizing Cutting Conditions for Minimum Surface Roughness in Face Milling of High Strength Steel Using Carbide Inserts

    Directory of Open Access Journals (Sweden)

    Adel Taha Abbas

    2016-01-01

    Full Text Available A full factorial design technique is used to investigate the effect of machining parameters, namely, spindle speed (N, depth of cut (ap, and table feed rate (Vf, on the obtained surface roughness (Ra and Rt during face milling operation of high strength steel. A second-order regression model was built using least squares method depending on the factorial design results to approximate a mathematical relationship between the surface roughness and the studied process parameters. Analysis of variance was conducted to estimate the significance of each factor and interaction with respect to the surface roughness. For Ra, the results show that spindle speed, depth of cut, and table feed rate have a significant effect on the surface roughness in both linear and quadratic terms. There is also an interaction between depth of cut and feed rate. It also appears that feed rate has the greatest effect on the data variation followed by depth of cut. For Rt, the results show that the table feed rate is the most effective factor followed by the depth of cut, while the spindle speed had a significant small effect only in its quadratic term. The conditions of minimum Ra and Rt are identified through least square optimization. Moreover, multiobjective optimization for minimizing Ra and maximizing metal removal rate Q is conducted and the results are presented.

  14. Thermal Behaviors of Work Roll in Finishing Trains of Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to analyze the thermal field and thermal contour of work roll in finishing trains of hot rolling in rolling process, a quasi two-dimension implicit finite difference model is developed. To improve the calculating speed and precision, some special solutions are introduced, including the development of this model, the simplification of boundary conditions and the computation of heat transfer coefficients. The results show that these solutions of thermal behaviors of work roll are very much efficient and the model can be used as an on-line profile and flatness control model of large industrial mills.

  15. Surface roughness prediction model in end milling of Al/SiCp MMC ...

    African Journals Online (AJOL)

    user

    2 Department of Mechanical Engineering, Pondicherry Engineering College, Puducherry, INDIA ... tolerance, material specification, optimal design efficiency and good surface finish. ... surfaces by coupling RSM with a developed genetic algorithm (GA). ..... The optimization plot for surface roughness has been shown in Fig.

  16. Investigation of the Influence of Shapes-Texture on Surface Deformation of UHMWPE as a Bearing Material in Static Normal Load and Rolling Contact

    Science.gov (United States)

    Lestari, W. D.; Ismail, R.; Jamari, J.; Bayuseno, A. P.

    2017-05-01

    Surface texture is a common method for improving wear properties of a tribo-pair of soft and hard bearing material. The reduction of wear rates on the contacting surface material is becoming important issues. In the present study, analysis of the contact pressure on the flat surface of UHMWPE (Ultra High Molecular Weight Polyethylene) under the static- and rolling motion with the surface of steel ball used the 3D finite element method (FEM) (the ABAQUS software version 6.12). Five shaped-texture models (square, circle, ellipse, triangle, and chevron) were presented on the flat surface for analysis. The normal load of 17, 30 and 50 N was deliberately set-up for static and rolling contact analysis. The contact pressure was determined to predict the wear behavior of the shaped-texture on the flat surface of UHMWPE. The results have shown that the static normal load yielded the lowest von-Mises stress distribution on the shaped-texture of the ellipse for all values applied a load, while the square shape experienced the highest stress distribution. Under rolling contact, however, the increasing load yielded the increasing von Mises stress distribution for the texture with a triangle shape. Moreover, the texture shapes for circle, ellipse, and chevron respectively, may undergo the lowest stress distribution for all load. The wear calculation provided that the circle and square shape may undergo the highest wear rates. Obviously, the surface texture of circle, ellipse, and chevron may experience the lowest wear rates and is potential for use in the surface engineering of bearing materials.

  17. Variation in Texture and Lankford Value of 1070 Aluminum Sheet Rolled by Cone-shaped Roll

    Institute of Scientific and Technical Information of China (English)

    Yasumasa Chino; Xinsheng Huang; Kazutaka Suzuki; Mamoru Mabuchi

    2013-01-01

    A rolling with cone-shaped roll,the diameter of which continuously varies along the axial direction,has been proposed as a new shear rolling for controlling the texture of an aluminum alloy sheet.In this study,variations in the texture and Lankford value of a 1070 aluminum sheet rolled by the cone-shaped roll were investigated.Rolling with the cone-shaped roll was found to impose intense shear strain at the edges of the specimen,specifically near the surface.The shear directions in the left and right portions of the specimen were opposite to each other.The surface and middle layer of the specimen rolled by the cone-shaped roll and the reference specimen were characterized by a shear texture and typical recrystallization texture components,respectively.Notably,the specimen rolled by the cone-shaped roll exhibited smaller texture intensity than the reference specimen,especially at the surface,and the shear texture-components were observed at relatively deeper positions.As a result of Lankford value measurements,the specimen rolled with the cone-shape roll exhibited a smaller planar anisotropy than the reference specimen and an average Lankford value close to unity,which are likely due to the texture modifications introduced during rolling with the cone-shaped roll.

  18. A software tool for simulation of surfaces generated by ball nose end milling

    DEFF Research Database (Denmark)

    Bissacco, Giuliano

    2004-01-01

    The number of models available for prediction of surface topography is very limited. The main reason is that these models cannot be based on engineering principles like those for elastic deformations. Most knowledge about surface roughness and integrity is empirical and up to now very few mathema...

  19. FEA-based optimization design for the safety pin of main shaft coupling in the main driving system of rolling mill%轧机主传动系统主联轴器安全销有限元优化设计

    Institute of Scientific and Technical Information of China (English)

    田野; 李友荣; 王涛

    2016-01-01

    以某厂轧机主传动系统主联轴器安全销为研究对象,采用有限元的函数加载方式对其进行应力分析,对安全销的实际剪切强度进行校核,并在有限元软件中通过参数化建模对安全销退刀槽尺寸进行优化。仿真分析结果表明,优化后的安全销可以保证轧机主传动系统扭矩超过设定值时安全销及时断裂,对主传动系统起到保护作用。%With the safety pin of main shaft coupling in the main drive system of a rolling mill as the re-search obj ect,the stress distribution of the safety pin is calculated and the actual shear strength of the safety pin is checked by the function loading from the finite element analysis (FEA)method.The structural parameters of the safety pin are optimized by means of parametric modeling in the FEA software.Simulation results show that the shear fracture of the safety pin will surely occur when the system torque exceeds the preset value,thus protecting the main drive system of the rolling mill.

  20. Prediction of Rolling Force Using AN Adaptive Neural Network Model during Cold Rolling of Thin Strip

    Science.gov (United States)

    Xie, H. B.; Jiang, Z. Y.; Tieu, A. K.; Liu, X. H.; Wang, G. D.

    Customers for cold rolled strip products expect the good flatness and surface finish, consistent metallurgical properties and accurate strip thickness. These requirements demand accurate prediction model for rolling parameters. This paper presents a set-up optimization system developed to predict the rolling force during cold strip rolling. As the rolling force has the very nonlinear and time-varying characteristics, conventional methods with simple mathematical models and a coarse learning scheme are not sufficient to achieve a good prediction for rolling force. In this work, all the factors that influence the rolling force are analyzed. A hybrid mathematical roll force model and an adaptive neural network have been improved by adjusting the adaptive learning algorithm. A good agreement between the calculated results and measured values verifies that the approach is applicable in the prediction of rolling force during cold rolling of thin strips, and the developed model is efficient and stable.

  1. Failure Mechanism of Reflow Conductor Roll of Electroplating Tinning Line

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The surface roughness of reflow conductor roll was checked on membrane sample. The surface morphology of conductor roll was observed by microscope, and the composition of adhered layer on conductor roll surface was analyzed by X-ray spectroscope. The results show that tin adhesion is the main reason for failure of conductor roll, and the failure of conductor roll is accelerated by wear. The measures to decrease tin adhesion and improve wear resistance were put forward.

  2. Optimization of photocatalytic degradation of palm oil mill effluent in UV/ZnO system based on response surface methodology.

    Science.gov (United States)

    Ng, Kim Hoong; Cheng, Yoke Wang; Khan, Maksudur R; Cheng, Chin Kui

    2016-12-15

    This paper reports on the optimization of palm oil mill effluent (POME) degradation in a UV-activated-ZnO system based on central composite design (CCD) in response surface methodology (RSM). Three potential factors, viz. O2 flowrate (A), ZnO loading (B) and initial concentration of POME (C) were evaluated for the significance analysis using a 2(3) full factorial design before the optimization process. It is found that all the three main factors were significant, with contributions of 58.27% (A), 15.96% (B) and 13.85% (C), respectively, to the POME degradation. In addition, the interactions between the factors AB, AC and BC also have contributed 4.02%, 3.12% and 1.01% to the POME degradation. Subsequently, all the three factors were subjected to statistical central composite design (CCD) analysis. Quadratic models were developed and rigorously checked. A 3D-response surface was subsequently generated. Two successive validation experiments were carried out and the degradation achieved were 55.25 and 55.33%, contrasted with 52.45% for predicted degradation value.

  3. Vertical Vibration of Moving Strip in Rolling Process Based on Beam Theory

    Institute of Scientific and Technical Information of China (English)

    SUN Jianliang; PENG Yan; LIU Hongmin; JIANG Guangbiao; JIANG Guangbiao

    2009-01-01

    The shape and thickness qualities of strip are influenced by the vibration of rolling mill. At present, the researches on the vibration of rolling mill are mainly the vertical vibration and torsional vibration of single stand mill, the study on the vibration of tandem rolling mill is rare. For the vibration of tandem rolling mill, the key problem is the vibration of the moving strip between stands. In this paper, considering the dynamic of moving strip and rolling theory, the vertical vibration of moving strip in the rolling process was proposed. Take the moving strip between the two mills of tandem rolling mill in the rolling process as subject investigated, according to the theory of moving beam, the vertical vibration model of moving strip in the rolling process was established. The partial differential equation was discretized by Galerkin truncation method. The natural frequency and stability of the moving strip were investigated and the numerical simulation in time domain was made. Simulation results show that, the natural frequency was strongly influenced by the rolling velocity and tension. With increasing of the rolling velocity, the first three natural frequencies decrease, the fourth natural frequency increases;with increasing of the unit tension, when the rolling velocity is high and low, respectively, the low order dimensionless natural frequency gradually decreases and increases, respectively. According to the stability of moving strip, the critical speed was determined, and the matching relationship of the tension and rolling velocity was also determined. This model can be used to study the stability of moving strip, improve the quality of strip and develop new rolling technology from the aspect of dynamics.

  4. Research of cold-rolling oil for stainless sheet steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The research & application of cold rolling oil for stainless sheet steel are introduced inthis paper. The results indicate that this oil has well properties of anti-wear, oxidation, emulsifyingand fine rust-preventing characteristics, it can meet the employable demands of SENDZIMIR highspeed rolling mill at all.

  5. Effect of plate asymmetric rolling parameters on the change of the total unit pressure of roll

    Directory of Open Access Journals (Sweden)

    A. Kawalek

    2011-07-01

    Full Text Available This work shows the results of theoretical analysis of asymmetric rolling process of plates in the finishing mill of plate rolling. Its aim was to determine the influence of asymmetry velocity of working rolls on decrease of unit pressure of metal on the rolls. The lower value of the unit pressure will reduce the elastic deflection of the finishing stand and improve the cross-section shape of plate. Three-dimensional simulation of asymmetric hot rolling of S355J2G3 steel plates was done with the aid of FORGE 2008® software. The tensor polynomial interpolation was used for comparing the values of the unit pressure obtaining from symmetric and asymmetric rolling.

  6. Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel

    Institute of Scientific and Technical Information of China (English)

    LI Zhuang; WU Di

    2007-01-01

    Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel were investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which three different kinds of finishing rolling temperatures and reduction and various austempering times were applied. The results showed that polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes, and that the strain-induced transformation to martensite from the retained austenite can occur gradually when the steel is deformed during tensile test. Mechanical properties increase with decreasing finishing rolling temperature and increasing amount of deformation. The most TRIP (transformation induced plasticity) effect, and ultimate tensile strength (UTS), total elongation (TEL) and the product of ultimate tensile strength and total elongation (UTS× TEL) are obtained at 20 min.

  7. SASS Applied to Optimum Work Roll Profile Selection in the Hot Rolling of Wide Steel

    Science.gov (United States)

    Nolle, Lars

    The quality of steel strip produced in a wide strip rolling mill depends heavily on the careful selection of initial ground work roll profiles for each of the mill stands in the finishing train. In the past, these profiles were determined by human experts, based on their knowledge and experience. In previous work, the profiles were successfully optimised using a self-organising migration algorithm (SOMA). In this research, SASS, a novel heuristic optimisation algorithm that has only one control parameter, has been used to find the optimum profiles for a simulated rolling mill. The resulting strip quality produced using the profiles found by SASS is compared with results from previous work and the quality produced using the original profile specifications. The best set of profiles found by SASS clearly outperformed the original set and performed equally well as SOMA without the need of finding a suitable set of control parameters.

  8. The influence of external dynamic loads on the lifetime of rolling element bearings: Experimental analysis of the lubricant film and surface wear

    Science.gov (United States)

    Jacobs, William; Van Hooreweder, Brecht; Boonen, Rene; Sas, Paul; Moens, David

    2016-06-01

    Precise prediction of the lifetime of rolling element bearings is a crucial step towards a reliable design of many rotating machines. For bearings subjected to highly varying loads, recent research emphasises a strong reduction of the actual bearing lifetime w.r.t. the classically calculated bearing lifetime. This paper experimentally analyses the influence of external dynamic loads on the lifetime of rolling element bearings. A novel bearing test rig is introduced. The test rig is able to apply a fully controlled multi-axial static and dynamic load on a single test bearing. Also, different types and sizes of bearings can be tested. Two separate investigations are conducted. First, the behaviour of the lubricant film between the rolling elements and raceways is analysed. Increased metallic contact or breakdown of the film during dynamic excitation is investigated based on the measured electrical resistance through the bearing. The study shows that the lubricant film thickness follows the imposed variations of the load. Variations of the lubricant film thickness are similar to the variations when the magnitude of the static bearing load is changed. Second, wear of the raceway surfaces is analysed. Surface wear is investigated after a series of accelerated lifetime tests under high dynamic load. Due to sliding motion between asperities of the contacting surfaces in the bearing, polishing of the raceway honing structure occurs. This polishing is clearly observed on SEM images of the inner raceway after a test duration of only 0.5% of the calculated L10 life. Polishing wear of the surfaces, such as surface induced cracks and material delamination, is expected when the bearing is further exposed to the high dynamic load.

  9. Surface Roughness Optimization Using Taguchi Method of High Speed End Milling For Hardened Steel D2

    Science.gov (United States)

    Hazza Faizi Al-Hazza, Muataz; Ibrahim, Nur Asmawiyah bt; Adesta, Erry T. Y.; Khan, Ahsan Ali; Abdullah Sidek, Atiah Bt.

    2017-03-01

    The main challenge for any manufacturer is to achieve higher quality of their final products with maintains minimum machining time. In this research final surface roughness analysed and optimized with maximum 0.3 mm flank wear length. The experiment was investigated the effect of cutting speed, feed rate and depth of cut on the final surface roughness using D2 as a work piece hardened to 52-56 HRC, and coated carbide as cutting tool with higher cutting speed 120-240 mm/min. The experiment has been conducted using L9 design of Taguchi collection. The results have been analysed using JMP software.

  10. Abelian Yang-Mills Theory on Real Tori and Theta Divisors of Klein Surfaces

    Science.gov (United States)

    Okonek, Christian; Teleman, Andrei

    2013-11-01

    The purpose of this paper is to compute determinant index bundles of certain families of Real Dirac type operators on Klein surfaces as elements in the corresponding Grothendieck group of Real line bundles in the sense of Atiyah. On a Klein surface these determinant index bundles have a natural holomorphic description as theta line bundles. In particular we compute the first Stiefel-Whitney classes of the corresponding fixed point bundles on the real part of the Picard torus. The computation of these classes is important, because they control to a large extent the orientability of certain moduli spaces in Real gauge theory and Real algebraic geometry.

  11. Rolling Uphill

    Science.gov (United States)

    Cross, Rod

    2017-01-01

    In a recent letter to this journal, Mungan noted that translational energy can be converted into gravitational potential energy when an object is projected vertically, but rotational energy is not usually converted in this manner. As an exception, he gave an example where "a ball initially rolling without slipping will travel higher up a…

  12. NUMERICAL SIMULATION OF THE FIRST COLD ROLLING PASS OF A C-MN STRIP STEEL

    Directory of Open Access Journals (Sweden)

    Willian Costa do Nascimento

    2013-03-01

    Full Text Available This work presents the modeling by the finite element method of the first cold rolling pass of a four-high mill at the CSN steel plant. For this purpose, a two dimensional model is proposed considering the work-roll as a rigid surface together with the assumptions of plane-strain state for the strip and material isotropy with nonlinear isotropic workhardening. A C-Mn steel strip with initial thickness of 3.5 mm was first characterized by means of uniaxial tensile tests in specimens cut along the rolling direction to evaluate the work-hardening parameters. In the finite element model, the contact is defined by means of the Coulomb’s law to describe the friction between the work-roll and the strip surfaces. Moreover, the industrial back and forward tensions are also taken into account as prescribed conditions in the finite element model. The numerical predictions of the rolling load show a good agreement with the measured data and the forecasted value is determined with the slab-method.

  13. Numerical Simulation of Temperature Field and Thermal Stress Field of Work Roll During Hot Strip Rolling

    Institute of Scientific and Technical Information of China (English)

    LI Chang-sheng; YU Hai-liang; DENG Guan-yu; LIU Xiang-hua; WANG Guo-dong

    2007-01-01

    Based on the thermal conduction equations, the three-dimensional (3D) temperature field of a work roll was investigated using finite element method (FEM). The variations in the surface temperature of the work roll during hot strip rolling were described, and the thermal stress field of the work roll was also analyzed. The results showed that the highest roll surface temperature is 593 ℃, and the difference between the minimum and maximum values of thermal stress of the work roll surface is 145.7 MPa. Furthermore, the results of this analysis indicate that temperature and thermal stress are useful parameters for the investigation of roll thermal fatigue and also for improving the quality of strip during rolling.

  14. Computational design of rolling bearings

    CERN Document Server

    Nguyen-Schäfer, Hung

    2016-01-01

    This book comprehensively presents the computational design of rolling bearings dealing with many interdisciplinary difficult working fields. They encompass elastohydrodynamics (EHD), Hertzian contact theory, oil-film thickness in elastohydrodynamic lubrication (EHL), bearing dynamics, tribology of surface textures, fatigue failure mechanisms, fatigue lifetimes of rolling bearings and lubricating greases, Weibull distribution, rotor balancing, and airborne noises (NVH) in the rolling bearings. Furthermore, the readers are provided with hands-on essential formulas based on the up-to-date DIN ISO norms and helpful examples for computational design of rolling bearings. The topics are intended for undergraduate and graduate students in mechanical and material engineering, research scientists, and practicing engineers who want to understand the interactions between these working fields and to know how to design the rolling bearings for automotive industry and many other industries.

  15. Research on surfacing welding of roll table in heavy hot-rolled slab sizing press%大型热轧定宽压力机出钢辊的堆焊复合

    Institute of Scientific and Technical Information of China (English)

    钟毅; 曾义斌

    2013-01-01

    Due to the exit roll with 800 degree and the effect of red-hot billet steel, serious thermal fatigue cracking and wearing of metal can be created. This paper introduced the nitrogen alloying new material of hardfacing flux-cored welding wire. The mi-crostructure of this wire is martensite + a small amount of ferrite + alloy compound. The metal of cladding layer has great per-formance on hi-temperature softening resistance, thermal fatigue resistance and metal wear-resistance. Appropriate surfacing welding process specification has been formulated. The life of exit roll made by hardfacing manufacture technology extended to half of year without thermal figure cracking, and the wearing of metal was reduced. In short, the requirements were satisfied.%针对出钢辊长期在温度800℃以上、红热钢坯作用下产生严重的冷热疲劳龟裂和金属间磨损的现象,开发出采用N合金化的堆焊硬面药芯焊丝材料.其显微组织为马氏体+少量铁素体+合金化合物,堆焊层金属具有极高的抗高温软化性能、抗冷热疲劳性能和耐金属磨损性能.制定了合理的堆焊工艺规范,堆焊复合制造的出钢辊使用寿命可长达半年,无热疲劳裂纹的产生,金属间磨损小,满足使用要求.

  16. Optimization of decolorization of palm oil mill effluent (POME) by growing cultures of Aspergillus fumigatus using response surface methodology.

    Science.gov (United States)

    Neoh, Chin Hong; Yahya, Adibah; Adnan, Robiah; Abdul Majid, Zaiton; Ibrahim, Zaharah

    2013-05-01

    The conventional treatment process of palm oil mill effluent (POME) produces a highly colored effluent. Colored compounds in POME cause reduction in photosynthetic activities, produce carcinogenic by-products in drinking water, chelate with metal ions, and are toxic to aquatic biota. Thus, failure of conventional treatment methods to decolorize POME has become an important problem to be addressed as color has emerged as a critical water quality parameter for many countries such as Malaysia. Aspergillus fumigatus isolated from POME sludge was successfully grown in POME supplemented with glucose. Statistical optimization studies were conducted to evaluate the effects of the types and concentrations of carbon and nitrogen sources, pH, temperature, and size of the inoculum. Characterization of the fungus was performed using scanning electron microscopy, Fourier transform infrared (FTIR) spectroscopy, and Brunauer, Emmet, and Teller surface area analysis. Optimum conditions using response surface methods at pH 5.7, 35 °C, and 0.57 % w/v glucose with 2.5 % v/v inoculum size resulted in a successful removal of 71 % of the color (initial ADMI of 3,260); chemical oxygen demand, 71 %; ammoniacal nitrogen, 35 %; total polyphenolic compounds, 50 %; and lignin, 54 % after 5 days of treatment. The decolorization process was contributed mainly by biosorption involving pseudo-first-order kinetics. FTIR analysis revealed that the presence of hydroxyl, C-H alkane, amide carbonyl, nitro, and amine groups could combine intensively with the colored compounds in POME. This is the first reported work on the application of A. fumigatus for the decolorization of POME. The present investigation suggested that growing cultures of A. fumigatus has potential applications for the decolorization of POME through the biosorption and biodegradation processes.

  17. Investigation of the Influence of Fuselage and Tail Surfaces on Low-speed Static Stability and Rolling Characteristics of a Swept-wing Model

    Science.gov (United States)

    Bird, John D; Lichtenstein, Jacob H; Jaquet, Byron M

    1952-01-01

    Results are presented of a wind-tunnel investigation to determine influence of the fuselage and tail on static stability and rotary derivatives in roll of a model having 45 degrees sweptback wing and tail surfaces. The wing alone and the model without the horizontal tail showed marginal longitudinal stability near maximum lift. The longitudinal stability of the complete model was satisfactory. The vertical tail produced larger increments of rate of change of lateral-force and yawing-moment coefficients with wing-tip helix angle than the fuselage or the horizontal tail.

  18. Vertical Short Crack Initiation in Medium Carbon Bainitic Steel Under Mild Tractive Rolling Contact

    Institute of Scientific and Technical Information of China (English)

    DOU Peng; SUO Shuang-fu; BAI Bing-zhe; YANG Zhi-gang; LI You-guo

    2008-01-01

    To improve the current grinding procedure of the back-up roll of CVC hot rolling mills so that the back-up roll service life can be extended, the crack initiation and propagation behavior of medium carbon bainitie back-up roll steel was investigated, a kind of asperity-scale, surface originated vertical short cracks occurred at 5 × 102 -1 × 104 cycles. Theoretical analysis indicated that the maximum tensile stress occurring at the back edge of the contact of as-perities keeps at above 1 347. 97 MPa, and ratcheting and cyclic plastic deformation take place at such sites within 1 × 104 cycles. The early initiation of the vertical short cracks is caused by the asperity contact. According to the crack initi-ation mechanism, short crack behavior and preventive grinding strategy, steel consumption can be reduced considera-bly by decreasing the surface roughness and removing the asperity influenced surface thin layer at about 70%-80% of the surface distress life.

  19. Analysis on Common Defects on the Surface of Hot Rolled Wire Rods%热轧盘条常见表面缺陷分析

    Institute of Scientific and Technical Information of China (English)

    汪先虎; 姜洪刚; 吴东明

    2014-01-01

    介绍了热轧盘条常见的各类表面缺陷,结合金相微观分析方法,对盘条不同表面缺陷的典型微观形貌和金相组织形态进行分类与分析,从连铸与轧制工艺角度追溯了盘条表面缺陷产生的原因,提出了相应解决方案。%All kinds of common defects on the surface of hot rolled wired rods are introduced, and then typical microstructures and metallographic structure forms of different defects on the sur-face of wire rods are classified and analyzed by metallographic microscopic analysis method. Fi-nally the corresponding solution for dealing with these defects is proposed based on getting the causes leading to the defects on the surface of wire rods through analysis of the continuous casting and rolling process.

  20. Application of the Taguchi technique for the optimization of surface roughness and tool life during the milling of Hastelloy C22

    Energy Technology Data Exchange (ETDEWEB)

    Kivak, Turgay; Mert, Senol [Duezce Univ. (Turkey). Dept. of Manufacturing Engineering

    2017-02-01

    In this study, the effects of machining parameters on surface roughness (Ra) and tool life (Tl) were investigated in the milling of Hastelloy C22 alloy with TiAlN-coated carbide inserts. A number of milling experiments were conducted using the L{sub 27} (3{sup 3}) Taguchi orthogonal array on a CNC milling machine under different cutting conditions (dry, compressed air and wet). The cutting condition, cutting speed and feed rate were determined as the essential machining parameters. Analysis of variance (ANOVA) and signal-to-noise (S/N) ratio were employed to evaluate the effects of the machining parameters on Ra and Tl, and prediction models were created using quadratic regression analyses. The results revealed that the feed rate and cutting condition were the most influential factors on surface roughness and flank wear. The maximum tool life was achieved under wet cutting condition using a cutting speed of 30 x min{sup -1} and a feed rate of 0.08 mm x rev{sup -1}, while the minimum surface roughness value was obtained under wet cutting condition using a cutting speed of 50 m x min{sup -1} and the same feed rate. Using the optimum cutting parameters for Tl (30 m x min{sup -1}, 0.08 mm x rev{sup -1}), increases of 234 % and 67 % in tool life were observed under wet and compressed air cutting conditions, respectively, compared to the dry cutting condition.

  1. A study on centrifugal casting of high speed steel roll

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    High speed steel (HSS) rolls can replace traditional rolls such as alloyed cast iron rolls and powder metallurgical (PM) hard alloy rolls. The main reasons for the replacement are that the wear resistance of low-cost alloyed cast iron rolls is poor and the cost of high-quality PM hard alloy rolls is very high. By means of centrifugal casting, HSS rolls having excellent wear resistance have been manufactured. The hardness of the HSS roll is 65~ 67 HRC, the range of variation is smaller than 2 HRC and its impact toughness is 15 J/cm2. The wear rate of HSS rolls used in the pre-finishing stands of high-speed hot wire-rod rolling mill reaches 2.5 × 10-4 mm per ton steel. Furthermore, the manufacturing cost of HSS rolls is significantly lower than that of PM hard alloy rolls; it is only 30 percent of that of PM hard alloy rolls.

  2. Influence of Strip Bite Time in Work Rolls Gap on Dynamic Loads in Strip Rolling Stands

    Directory of Open Access Journals (Sweden)

    Artiukh Viktor

    2016-01-01

    Full Text Available Reasons of increase of dynamic coefficients of main drive lines are discussed. Methods of their calculation and technical solutions for their reduction are offered by means of increase of elastic torsion angle of main drive lines during unsteady rolling when metal bites happen. According to results of calculations of elastic shaft-energy accumulator it was recommended to install it in motor section of #4A rolling stand of hot rolling mill 1700 of PJSC ‘ILYICH iron and steel works’ (Mariupol city, Ukraine.

  3. Applied Research of Laser Surface Hardening of Cast Iron Hot Roll%铸铁热轧辊激光表面强化应用研究

    Institute of Scientific and Technical Information of China (English)

    许巧玉

    2012-01-01

    运用激光表面强化理论和技术,对NiCrMo半冷硬铸铁热轧辊材料进行激光相变硬化和熔凝处理后,表层分别得到针状马氏体和莱氏体白口组织,硬度由原来的51 HRC提高到70 HRC左右,材料的耐磨性提高.%Applying the theory and technology of laser surface hardening, NiCrMo chilled cast iron hot roll material was processed by laser transformation hardening and surface melting. The results show that the white organizations of acicular martensite and ledeburite are obtained in the surface layer, the hardness is increased from 51 HRC to about 70 HRC, and the wear resistance and other performance of the materials are also improved.

  4. NBCM with Flat Roll in the Finish Stand

    Institute of Scientific and Technical Information of China (English)

    Xiangwei KONG; Hezhou YE; Jianzhong XU; Guodong WANG; Xianghua LIU; Junwei ZHANG

    2004-01-01

    With the development of the market, it becomes a demanding task for producers to make flexible production schedules to shorten production cycle. Schedule-free rolling is needed. If the CVC work roll of the F6 and F7 stands in certain 2050 mm hot rolled strip mill are substituted by flat roll (aim to SFR) and the strip profile is controlled by the existing bending force, the control ability is not adequate. This fact has been tested through on-line experiment and has been given in this article. The NBCM (new backup roll crowning method) is recommended to improve the profile control ability. Finally the plastic deformation of the strip and the elastic deformation of the roll are analyzed by employing coupled calculation of rigid-plastic finite element method and G-function method, and the optimal range of the crown of backup roll is given theoretically.

  5. 宝钢1580热连轧精轧机 F1~F7安全销试验研究%Development of Safety Pin on the Baosteel 1580 F1~F7 Hot Rolling Finishing Mill

    Institute of Scientific and Technical Information of China (English)

    叶英

    2014-01-01

    Briefly introducing the development of the process of the safety pin on the Baosteel 1580 F1 ~F7 hot rolling finishing mill,and achieving the localization of production of the safety pin according to the compo-nent analysis,experiment research,metallographic analysis test,and shearing experiment.%简要介绍了宝钢1580热连轧精轧机 F1~F7安全销的研制过程,通过成份分析、试验研究、金相组织分析、剪切试验等完成安全销的国产化。

  6. Walk and roll robot

    Science.gov (United States)

    Wilson, Andrew (Inventor); Punnoose, Andrew (Inventor); Strausser, Katherine (Inventor); Parikh, Neil (Inventor)

    2011-01-01

    A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

  7. Effect of Controlled Cooling After Hot Rolling on Mechanical Properties of Hot Rolled TRIP Steel

    Institute of Scientific and Technical Information of China (English)

    WU Di; LI Zhuang; L(U) Hui-sheng

    2008-01-01

    A three-step cooling pattern on the runout table (ROT) was conducted for the hot rolled TRIP steel. Microstructural evolution during thermomechanical controlled processing (TMCP) was investigated. Proeessing condition of controlled cooling on a ROT in the laboratory rolling mill was discussed. The results indicated that the microstructure containing polygonal ferrite, granular bainite and a significant amount of the stable retained austenite can be obtained through three-step cooling on the ROT after hot rolling. TMCP led to ferrite grain refinement. Controlled cooling after hot rolling resulted in the stability of the remaining austenite and a satisfactory TRIP effect. Excellent mechanical properties were obtained through TMCP for the hot rolled TRIP steel.

  8. Research on the rolling moment in the symmetrical and asymmetrical rolling process

    Science.gov (United States)

    Alexa, V.; Raţiu, S. A.; Kiss, I.; Cioată, C. G.

    2017-01-01

    Research distribution the rolling moments symmetrical and asymmetrical report presents great importance both in theory and to introduce clarifications to the calculation of rolling resistance line assemblies. Clarifying individuals of metallic material deformation between the rolls single cylinder diameters act of any difference of work and analysis of advance and delay phenomena. Torque drive value for each of the rolling cylinders was done by reducing the thickness of the laminate samples, an experimental facility located in the laboratory of plastic deformation of the Faculty of Engineering Hunedoara. The analysis of research results show that in terms of power consumption for deformation and safety equipment in operation is rational for mills which require such a difference between the work rolls to execute about one cylinder operated.

  9. Tool flank wear model and parametric optimization in end milling of metal matrix composite using carbide tool: Response surface methodology approach

    Directory of Open Access Journals (Sweden)

    R. Arokiadass

    2012-04-01

    Full Text Available Highly automated CNC end milling machines in manufacturing industry requires reliable model for prediction of tool flank wear. This model later can be used to predict the tool flank wear (VBmax according to the process parameters. In this investigation an attempt was made to develop an empirical relationship to predict the tool flank wear (VBmax of carbide tools while machining LM25 Al/SiCp incorporating the process parameters such as spindle speed (N, feed rate (f, depth of cut (d and various % wt. of silicon carbide (S. Response surface methodology (RSM was applied to optimizing the end milling process parameters to attain the minimum tool flank wear. Predicted values obtained from the developed model and experimental results are compared, and error <5 percent is observed. In addition, it is concluded that the flank wear increases with the increase of SiCp percentage weight in the MMC.

  10. 冷轧机附加倾斜后双侧非对称轧制力的计算%Asymmetric Roll Force Calculation With Additional Tilt for Drive Side and Operator Side of Cold Strip Mill

    Institute of Scientific and Technical Information of China (English)

    刘宝权; 张鸿; 王自东; 王军生; 张岩

    2011-01-01

    对冷轧带钢轧制过程中因辊缝倾斜调整过量所导致的单边浪缺陷和断带进行了分析,应用影响函数法计算辊系变形,通过迭代计算出附加倾斜后的传动侧轧制力、操作侧轧制力、辊间压力分布、单位宽度轧制力分布、出口厚度横向分布、出口横向张应力分布。理论计算和实际测量结果表明,冷轧机双侧轧制力差值与倾斜调整量呈近似线性增长的规律。根据轧制力差值与倾斜量之间的比例关系,用实测轧制力差值对倾斜值进行动态限幅,可有效避免冷轧过程中断带事故的发生。%The single edge wave and strip break caused by excessive tilting adjustment were analyzed. Influence func tion method was adopted to model the roll deformation. Adding different tilt, roll force of drive side, roll force of operator side, transverse distribution of contact pressure between rolls, transverse distribution of roll force, trans verse distribution of strip thickness at exit side and transverse distribution of tension at exit side were calculated by using iterative method. The theoretical calculation and the actual measurement results show that the difference be- tween the bilateral increases almost linearly with tilt adjustment value. The break strip accidents are effectively aver ted by dynamic limiting to tilt setting value with the measured differential roll force, according to the proportional relationship between the differential roll force and the tilt.

  11. Steel balls forming by cross rolling with upsetting

    Directory of Open Access Journals (Sweden)

    Z. Pater

    2013-01-01

    Full Text Available The paper describes a process of forming four balls with a diameter of 22 mm by means of cross rolling with upsetting. The paper also presents the tool used to form semi-finished balls. Owing to the application of the finite element method (FEM, the course of the rolling process as well as temperature and strain distributions in the obtained balls could be presented. The rolling tests conducted in laboratory conditions at the Lublin University of Technology have proved that the balls produced with the developed rolling method meet the demands for grinding media used in ball mills.

  12. The Influence of the Shape of Grooves on the Intensity of Closing Axial Material Discontinuities During Rolling

    Directory of Open Access Journals (Sweden)

    Sobczak K.

    2015-04-01

    Full Text Available The article discusses the influence of rolling in the newly designed slitting-bending grooves on closing internal material discontinuities in continuous ingots. The defects located in the axial area of a strand, i.e. axial porosity and contraction cavity, were analysed. Numerical and experimental studies of the rolling process of flat bars for feedstock with marked materials discontinuities simulating actual defects occurring in an ingot were conducted. For comparison purposes, rolling of feedstock with discontinuities in traditional grooves was conducted. The numerical simulations were carried out using the Forge 2008¯software programme. The experimental studies were conducted in a D150 laboratory rolling mill. In the research, the S355J2G3 structural steel and lead were used. Distributions of temperature, intensity of deformation and stress in a cross-section of strands after rolling were analysed. Changes in the surface areas of the discontinuities in feedstock after rolling in shape and traditional grooves were examined.

  13. Analysis of the cause of crack in cold rolling of QSn6.5-0.1 strip

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to know the cause of cracks in cold rolling of QSn6.5-0.1 copper alloy strip, a lot of experiments and analysis were done. The microstructure changes of QSn6.5-0.1 were investigated by means of metallurgical microscope. The morphology of cracks and surface defects were examined using scanning electron microscope. Macroscopic residual stresses produced in every process during manufacturing in the QSn6.5-0.1 strip were measured by X-ray diffraction method and hole drilling method. The results show that the cracks in the QSn6.5-0.1 cold rolling strip were caused due to the derivation of metallurgical defects, such as SnO2, S, fine-looses,the inverse segregation unable to clear up when milling, and the accumulation of all kinds of resi-dual stresses. When the accumulation of the residual stress reaches the material′s breaking strength, the cracks will be generated. Several measures to avoid the development of these kinds of cracks were put forward, such as: controlling the casting technology, improving homogenization annealing procedure (680 ℃/7 h) and milling quality(using the second milling when necessary), working out a more reasonable rolling technology to ensure intermediate annealing in time.

  14. Effects of surface texturing on the performance of biocompatible UHMWPE as a bearing material during in vitro lubricated sliding/rolling motion.

    Science.gov (United States)

    López-Cervantes, Adrián; Domínguez-López, Iván; Barceinas-Sánchez, José Dolores Oscar; García-García, Adrián Luis

    2013-04-01

    The effect of surface texturing on the performance of biocompatible ultra-high molecular weight polyethylene (UHMWPE) as a bearing material has been investigated using the kinematic range of motions reported for a knee-joint replacement. An experimental apparatus consisting of a ball and a disk rotating independently from each other was used to compare the performance of UHMWPE textured versus plain surfaces, under different combinations of sliding and rolling motion, better known as sliding-to-rolling ratio (SRR). Performance was evaluated through the coefficient of traction of a tribosystem comprising a steel ball on a flat UHMWPE disk and distilled water at 36°C, acting as lubricant. A square array of cavities with diameter D=0.397mm and center-to-center spacing of 1.5D was machined on UHMWPE disks. The experimental design considered two levels for cavity depth, D and D/2, and two for the applied load, 17 and 25N. The SRR was varied from 1 to 11% and the mean speed range was set from 5 to 55mm/s, covering the kinematics and contact pressure conditions of a sauntering cycle on a knee-joint replacement. Stribeck curves of the plain and textured surfaces were obtained and compared against one another. The results demonstrate that the proposed surface pattern reduces the coefficient of traction of the tribological system for the 17N load in the entire kinematic range explored, while for the 25N load the effects were more noticeable at low mean speed and SRR, corresponding to the beginning of motion.

  15. New Method for Evaluating Thermal Wear of Rolls in Rolling Process

    Institute of Scientific and Technical Information of China (English)

    LI Chang-sheng; LIU Xiang-hua; WANG Guo-dong

    2008-01-01

    A new method was developed by a thermal wear machine to evaluate the thermal wear of rolls in steel rolling process.The steel strip and rolls were simulated by upper and lower heating disks.The upper heating disk could be kept at a temperature of over 900℃ by induction heating.The pressure between the disks as high as 323.2 MPa could be achieved and the slipping rate could be 12.7%.The thermal wear of high speed steel(HSS)roll material,the wear rate of the HSS roll,and the SEM morphology of a worn HSS roll surface were investigated.This method was useful and could be employed to simulate friction and wear between strip and roll during the strip rolling process.

  16. Effect of Multi-Pass Ultrasonic Surface Rolling on the Mechanical and Fatigue Properties of HIP Ti-6Al-4V Alloy

    Directory of Open Access Journals (Sweden)

    Gang Li

    2017-02-01

    Full Text Available The main purpose of this paper was to investigate the effect of a surface plastic deformation layer introduced by multi-pass ultrasonic surface rolling (MUSR on the mechanical and fatigue properties of HIP Ti-6Al-4V alloys. Some microscopic analysis methods (SEM, TEM and XRD were used to characterize the modified microstructure in the material surface layer. The results indicated that the material surface layer experienced a certain extent plastic deformation, accompanied by some dense dislocations and twin generation. Moreover, surface microhardness, residual stress and roughness values of samples treated by MUSR were also greatly improved compared with that of untreated samples. Surface microhardness and compressive residual stress were increased to 435 HV and −1173 MPa, respectively. The minimum surface roughness was reduced to 0.13 μm. The maximum depth of the surface hardening layer was about 55 μm. However, the practical influence depth was about 450 μm judging from the tensile and fatigue fracture surfaces. The ultimate tensile strength of the MUSR-treated sample increased to 990 MPa from the initial 963 MPa. The fatigue strength of the MUSR-treated sample was increased by about 25% on the base of 107 cycles, and the lifetime was prolonged from two times to two orders of magnitude at the applied stress amplitudes of 650–560 MPa. The improved mechanical and fatigue properties of MUSR-treated samples should be attributed to the combined effects of the increased microhardness and compressive residual stress, low surface roughness, grain refinement and micro-pore healing in the material surface-modified layer.

  17. Tandem strip mill's multi-parameter coupling dynamic modeling based on the thickness control

    Science.gov (United States)

    Peng, Yan; Zhang, Yang; Sun, Jianliang; Zang, Yong

    2015-03-01

    The rolling process is determined by the interaction of a number of different movements, during which the relative movement occurs between the vibrating roll system and the rolled piece, and the roll system's vibration interacts with the strip's deformation and rigid movement. So many parameters being involved leads to a complex mechanism of this coupling effect. Through testing and analyzing the vibration signals of the mill in the rolling process, the rolling mill's coupled model is established with comprehensive consideration of the coupling interaction between the mill's vertical vibration, its torsional vibration and the working roll's horizontal vibration, and vibration characteristics of different forms of rolling mill's vibration are analyzed under the coupling effect. With comprehensive attention to the relationship between the roll system, the moving strip and the rolling parameters' dynamic properties, and also from the strip thickness control point of view, further research is done on the coupling mechanism between the roll system's movement and the moving strip's characteristics in the rolling process. As a result, the law of inertial coupling and the stiffness coupling effect caused by different forms of the roll system's vibration is determined and the existence of nonlinear characteristics caused by the elastic deformation of moving strip is also found. Furthermore, a multi-parameter coupling-dynamic model is established which takes the tandem strip mill as its research object by making a detailed kinematics analysis of the roll system and using the principle of virtual work. The coupling-dynamic model proposes the instruction to describe the roll system's movement, and analyzes its dynamic response and working stability, and provides a theoretical basis for the realization of the strip thickness' dynamic control.

  18. Maintenance measures for preservation and recovery of permeable pavement surface infiltration rate--The effects of street sweeping, vacuum cleaning, high pressure washing, and milling.

    Science.gov (United States)

    Winston, Ryan J; Al-Rubaei, Ahmed M; Blecken, Godecke T; Viklander, Maria; Hunt, William F

    2016-03-15

    The surface infiltration rates (SIR) of permeable pavements decline with time as sediment and debris clog pore spaces. Effective maintenance techniques are needed to ensure the hydraulic functionality and water quality benefits of this stormwater control. Eight different small-scale and full-scale maintenance techniques aimed at recovering pavement permeability were evaluated at ten different permeable pavement sites in the USA and Sweden. Maintenance techniques included manual removal of the upper 2 cm of fill material, mechanical street sweeping, regenerative-air street sweeping, vacuum street sweeping, hand-held vacuuming, high pressure washing, and milling of porous asphalt. The removal of the upper 2 cm of clogging material did not significantly improve the SIR of concrete grid paves (CGP) and permeable interlocking concrete pavers (PICP) due to the inclusion of fines in the joint and bedding stone during construction, suggesting routine maintenance cannot overcome improper construction. For porous asphalt maintenance, industrial hand-held vacuum cleaning, pressure washing, and milling were increasingly successful at recovering the SIR. Milling to a depth of 2.5 cm nearly restored the SIR for a 21-year old porous asphalt pavement to like-new conditions. For PICP, street sweepers employing suction were shown to be preferable to mechanical sweepers; additionally, maintenance efforts may become more intensive over time to maintain a threshold SIR, as maintenance was not 100% effective at removing clogging material.

  19. Analysis of the thermal profile of work rolls in the hot strip rolling process

    Institute of Scientific and Technical Information of China (English)

    Xuanli Zhang; Jie Zhang; Xiaoyan Li; Haixia Li; Gangcheng Wei

    2004-01-01

    A 2-dimension axisymmetric model was developed by the finite-difference method, which can be used to predict the transient temperature field and thermal profile of work rolls in the hot strip rolling process. To demonstrate the accuracy and reliability of the solution developed, the calculation results were compared with the production data of a 1700 mm hot strip rolling mill and good agreement was found between them. The effect of strip width and roll shifting on the thermal expansion of the work rolls was studied.It is found that the strip width has marked effect on the efficient thermal crown. Initially, when the rolling strip changes from narrow to wide, a bigger efficient thermal crown can be quickly achieved; afterwards, when the rolling strip changes from wide to narrow,not only the influence of uneven wear can be reduced but also the excessive efficient thermal crown can be avoided. It is also found that the work roll shifting has a determinate but not obvious effect on the reduction of the efficient thermal crown, and will make the strip shape unstable without being used properly.

  20. Practice of Improving Roll Deformation Theory in Strip Rolling Process Based on Boundary Integral Equation Method

    Science.gov (United States)

    Yuan, Zhengwen; Xiao, Hong; Xie, Hongbiao

    2014-02-01

    Precise strip-shape control theory is significant to improve rolled strip quality, and roll flattening theory is a primary part of the strip-shape theory. To improve the accuracy of roll flattening calculation based on semi-infinite body model, a new and more accurate roll flattening model is proposed in this paper, which is derived based on boundary integral equation method. The displacement fields of the finite length semi-infinite body on left and right sides are simulated by using finite element method (FEM) and displacement decay functions on left and right sides are established. Based on the new roll flattening model, a new 4Hi mill deformation model is established and verified by FEM. The new model is compared with Foppl formula and semi-infinite body model in different strip width, roll shifting value and bending force. The results show that the pressure and flattening between rolls calculated by the new model are more precise than other two models, especially near the two roll barrel edges.

  1. Temperature Control of Hot Strip Finishing Mill with Inter Stand Cooling

    Science.gov (United States)

    Sekiguchi, Kunio; Anbe, Yoshiharu; Imanari, Hiroyuki

    It is important for hot strip mill to keep finishing mill delivery temperature to it’s target value because of yield strength and tensile strength of rolled strip. We propose a new method for finishing mill delivery temperature control (FDTC) of a hot strip mill using inter stand strip coolant (ISC). FDTC consists of initial setting (before threading) values calculation of ISC flow rate and finishing mill speed, feed forward FDTC (FF-FDTC) and feedback FDTC (FB-FDTC). The mathematical strip temperature model of finishing mill was identified using normal operating data and some tests. Actual mill application with 7 stands finishing mill showed good FDTC results and also it made possible to increase rolling speed which increase production rate.

  2. SENSITIVITY ANALYSIS FOR ROLLING PROCESS BASED ON SUPPORT VECTOR MACHINE

    Institute of Scientific and Technical Information of China (English)

    Huang Yanwei; Wu Tihua; Zhao Jingyi; Wang Yiqun

    2005-01-01

    A method for the calculation of the sensitivity factors of the rolling process has been obtained by differentiating the roll force model based on support vector machine. It can eliminate the algebraic loop of the analytical model of the rolling process. The simulations in the first stand of five stand cold tandem rolling mill indicate that the calculation for sensitivities by this proposed method can obtain a good accuracy, and an appropriate adjustment on the control variables determined directly by the sensitivity has an excellent compensation accuracy. Moreover, the roll gap has larger effect on the exit thickness than both front tension and back tension, and it is more efficient to select the roll gap as the controlvariable of the thickness control system in the first stand.

  3. A study on the effect of surface topography on the actuation performance of stacked-rolled dielectric electro active polymer actuator

    Science.gov (United States)

    Sait, Usha; Muthuswamy, Sreekumar

    2016-05-01

    Dielectric electro active polymer (DEAP) is a suitable actuator material that finds wide applications in the field of robotics and medical areas. This material is highly controllable, flexible, and capable of developing large strain. The influence of geometrical behavior becomes critical when the material is used as miniaturized actuation devices in robotic applications. The present work focuses on the effect of surface topography on the performance of flat (single sheet) and stacked-rolled DEAP actuators. The non-active areas in the form of elliptical spots that affect the performance of the actuator are identified using scanning electron microscope (SEM) and energy dissipated X-ray (EDX) experiments. Performance of DEAP actuation is critically evaluated, compared, and presented with analytical and experimental results.

  4. Laser Surface Quenching of Ore Milling Roller of Low Alloy Cast Iron%铸铁磨辊表面激光淬火

    Institute of Scientific and Technical Information of China (English)

    张三川; 郭洪; 姚建铨; 梁二军

    2001-01-01

    磨辊是建材、冶金等行业中的重要零件,工作中磨损快。笔者对磨辊表面进行激光束淬火处理,以提高磨辊的表面硬度,增强磨辊的抗磨粒磨损性能,从而达到延寿的目的。试验结果表明,激光淬火可使硬度提高到952HV(相当于68HRC),最大淬硬层厚度为0.41mm,符合技术要求。%The ore milling roller is an important part in the building material and metallurgy industry.Author used laser beam to quench the surface of the ore milling roller,so that increase its surface hardness and improve its wear resistance properties,and prolong its service life.As a result of the experiment,the surface hardness could be increased to 952HV(or 68HRC),and the hardening layer thickness of 0.41mm could be achieved.

  5. Post-machining thermal treatment after surface finishing of hardened steels: Kinetics of XRD line width reduction and improvement in rolling contact lifetime under mixed friction conditions

    Energy Technology Data Exchange (ETDEWEB)

    Gegner, Juergen [SKF GmbH, Department of Material Physics, Ernst-Sachs-Str. 5, D-97424 Schweinfurt (Germany)

    2008-07-01

    Hard surface finishing represents the final manufacturing step for functional areas of machine elements in state-of-the-art production. Raceways of rolling bearing rings are ground and honed to the required low roughness. Plastic deformation is restricted to a narrow edge zone of the hardened steel. Reheating of the machined components below the martensite tempering or bainite transformation temperature results in a marked decrease of the XRD line width on the surface. The investigated samples are made of through-hardened standard bearing steel 100Cr6 (international denotation: SAE 52100). On the basis of a material model that explains the effect as a complex diffusion process of dislocational carbon segregation, i.e. static strain aging, the measured kinetics of the XRD line width reduction is simulated by an Arrhenius-type equation, which describes the rate-controlling reaction step of temper carbide dissolution. The formation of a small white-etching surface layer of around 1 um thickness by post-machining thermal treatment (PMTT) strongly supports this assumption. First rig tests suggest a considerable increase of the lifetime of Hertzian loaded elements that operate under heavy surface loading. PMTT performed in air leads to a beneficial nanoscaled oxide layer.

  6. An FE Based On-line Model for the Prediction of Work Roll Thermal Profile in Hot Strip Rolling

    Science.gov (United States)

    Choi, Ji Won; Lee, Jung Hyeung; Sun, Cheng Gang; Hwang, Sang Moo

    2010-06-01

    Prediction and control of the thermal deformation of the work roll is vital for enhancing product quality in hot strip and plate rolling. In this paper, we present an on-line model for the prediction of the work roll thermal profile. The model is developed on the basis of an integrated finite element model for the coupled analysis of heat transfer and deformation occurring at the bite zone, to rigorously take into account the effect of various rolling parameters on the thermal behavior of the work roll. The validity of the model is demonstrated through comparison with measurements made in an industrial hot strip mill. Also, an emphasis is given to the examination the effect of some selected rolling parameters in an actual production environment.

  7. Effect of Load Distribution on Strip Crown in Hot Strip Rolling

    Institute of Scientific and Technical Information of China (English)

    Hongshuang DI; Jianzhong XU; Dianyao GONG; Xianghua LIU; Guodong WANG; Xiaoming HE; Liying BA

    2004-01-01

    In order to establish precision model, a software to calculate the strip crown of four-high hot rolling mill was developed by using affecting function method according to the strip crown calculation theory. The effect of work roll diameter, unit width rolling load, roll bending force, work roll crown, initial strip crown and reduction, etc, on load distribution effect rate was simulated by using the software. The results show that the load distribution effect rate increases with the increase of strip width, work roll diameter, unit width rolling load, roll bending force, work roll crown, initial strip crown and reduction. Based on the simulation results, base value of load distribution effect rate and fitting coefficients of six power polynomial of load distribution effect rate modification coefficient were determined considering all of the above parameters. A simplified mathematical model for calculating load distribution effect rate was established.

  8. ENERGY-SAVING TECHNOLOGY OF SORBITIZING OF HIGH CARBON ROLLED WIRE IN PRODUCTION LINE OF THE MILL 150 OF ОАО «BMZ» – MANAGEMENT COMPANY OF HOLDING «BMK»

    Directory of Open Access Journals (Sweden)

    E. A. Peretyagina

    2013-01-01

    Full Text Available Peculiarities of structure formation of steel 80K after austenization with the subsequent cooling with speed ~15 °С/sec within 1-20 seconds and with final cooling in water are studied. The scientifically reasonable energy saving models of a sorbitizing of high-carbon wire rood, which allow to lower energy consumption while maintaining the pace of productions and provision o of the necessary quality and process performance are developed and implemented on the mill 150 OJSC «BSW – MHC «BMC».

  9. Cross Shear Roll Bonding

    DEFF Research Database (Denmark)

    Bay, Niels; Bjerregaard, Henrik; Petersen, Søren. B;

    1994-01-01

    The present paper describes an investigation of roll bonding an AlZn alloy to mild steel. Application of cross shear roll bonding, where the two equal sized rolls run with different peripheral speed, is shown to give better bond strength than conventional roll bonding. Improvements of up to 20......-23% in bond strength are found and full bond strength is obtained at a reduction of 50% whereas 65% is required in case of conventional roll bonding. Pseudo cross shear roll bonding, where the cross shear effect is obtained by running two equal sized rolls with different speed, gives the same results....

  10. Development of a rolling technology for twin-roll cast magnesium strips

    Directory of Open Access Journals (Sweden)

    M. Ullmann

    2015-10-01

    Full Text Available With the best lightweight potential of all metallic construction materials, magnesium primarily helps to increase energy efficiency over the lifecycle of automotive and non-automotive industrial products. Yet to assess overall energy efficiency, the production process must also be taken into account. This paper provides an insight into the energy-efficient production of magnesium strips up to 0,8 mm in thickness based on twin-roll casting and strip rolling on an industrial scale, as developed at the Institute of Metal Forming at the Technical University Bergakademie Freiberg (Germany in cooperation with MgF Magnesium Flachprodukte GmbH (Germ any. The technology of twin-roll casting and strip rolling on a four-high reversing mill is described.

  11. Overlay welding for corrugating roll

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effects of chemical compositions and microstructures on wearability properties of overlaid corrugating roll were studied, and the factors governing the hardness and the wearability of overlaid layer were explored.The results show that the hardness and wearability of the overlaid layer significantly rise with the increase of the mass fraction of various types of eutectic, but the crack-resistance falls. The chief factor governing the hardness of overlaid layer is the matrix microstructure, especially the amount of austenite; and the second is the amount of carbide. The principal factor governing the wearability of overlaid layer is the amount of special carbide, particularly the amount of eutectic; and the second is the hardness of overlaid layer. Meanwhile, high alloying electrodes may cause the gear-surface hardness of corrugating roll to be higher than 63HRc, and may enhance the wearability of the gear-surface of corrugating roll by a factor of 5.63 and 9.08.

  12. Surface complexation modeling of U(VI) adsorption by aquifer sediments from a former mill tailings site at Rifle, Colorado

    Science.gov (United States)

    Hyun, S.P.; Fox, P.M.; Davis, J.A.; Campbell, K.M.; Hayes, K.F.; Long, P.E.

    2009-01-01

    A study of U(VI) adsorption by aquifer sediment samples from a former uranium mill tailings site at Rifle, Colorado, was conducted under oxic conditions as a function of pH, U(VI), Ca, and dissolved carbonate concentration. Batch adsorption experiments were performed using tailings site at Naturita, Colorado, indicated that possible calcite nonequilibrium of dissolved calcium concentration should be evaluated. The modeling results also illustrate the importance of the range of data used in deriving the best fit model parameters. ?? 2009 American Chemical Society.

  13. Multi-stage FE simulation of hot ring rolling

    Science.gov (United States)

    Wang, C.; Geijselaers, H. J. M.; van den Boogaard, A. H.

    2013-05-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization temperature of the material, hot ring rolling begins with the upsetting of the billet cut from raw stock. Next a punch pierces the hot upset billet to form a hole through the billet. This billet, referred to as preform, is then rolled by the ring rolling mill. For an accurate simulation of hot ring rolling, it is crucial to include the deformations, stresses and strains from the upsetting and piercing process as initial conditions for the rolling stage. In this work, multi-stage FE simulations of hot ring rolling process were performed by mapping the local deformation state of the workpiece from one step to the next one. The simulations of upsetting and piercing stages were carried out by 2D axisymmetric models using adaptive remeshing and element erosion. The workpiece for the ring rolling stage was subsequently obtained after performing a 2D to 3D mapping. The commercial FE package LS-DYNA was used for the study and user defined subroutines were implemented to complete the control algorithm. The simulation results were analyzed and also compared with those from the single-stage FE model of hot ring rolling.

  14. 改进的量子遗传算法在冷连轧机负荷分配中的应用研究%Application research on improved quantum genetic algorithm for load distribution optimization of tandem cold rolling mill

    Institute of Scientific and Technical Information of China (English)

    姜万录; 张生

    2013-01-01

    量子遗传算法可以克服常规遗传算法迭代次数多、易陷入局部极值的缺点,本文研究并改进了量子遗传算法的量子门旋转角度更新策略,提高了量子遗传算法的性能.应用标准函数测试表明,改进后的量子遗传算法收敛速度快,全局寻优能力更强.将改进的量子遗传算法应用于冷连轧机的负荷分配优化过程,根据Bland-Ford轧制理论以功率和轧制力均衡分配为目标建立综合目标函数,试验数据对比证明,量子遗传算法优化所得的轧制参数比经验分配和常规遗传算法优化所得结果更为合理,符合轧制工艺要求.因此,利用量子遗传算法对冷连轧机进行负荷分配优化是一种有效可行的新方法.%A quantum genetic algorithm is introduced for load distribution of tandem cold rolling mill in order to avoid the shortcomings of genetic algorithm, such as more iterations, slow convergence and easily trapped into local minima.A new adjusting strategy of quantum rotational gate is proposed for improving the performance of quantum genetic algorithm.It is shown by standard function tests and data comparison that the improved quantum genetic algorithm can avoid the premature convergence, has stronger ability of global optimization, and is an effective method for the optimization of the load distribution of tandem cold rolling mill.

  15. DEFECTS SIMULATION OF ROLLING STRIP

    Directory of Open Access Journals (Sweden)

    Rudolf Mišičko

    2009-06-01

    Full Text Available The defects in the continuous casting slabs can be developed or kept down in principle by rolling technology, especially depend to sort, size and distribution of primary defects, as well as used of rolling parameters. Scope of the article is on observation behavior artificial surface and undersurface defects (scores without filler (surface defects and filling by oxides and casting powder (subsurface defects. First phase of hot rolling process have been done by software simulation DEFORM 3D setting to the limited condition for samples with surface defects. Samples of material with low-carbon steel of sizes h x b x l have been chosen and the surface defects shape „U” and „V” of scores have been injected artificially by software. The process of rolling have been simulated on the deformation temperatures 1200°C and 900°C, whereas on the both of this deformation temperatures have been applied amount of deformation 10 and 50 %. With respect to the process of computer simulation, it is not possible to truthful real oxidation condition (physical – chemical process during heat of metal, in the second phase of our investigation have been observed influence of oxides and casting powders inside the scores for a defect behavior in plastic deformation process (hot and cold rolling process in laboratory condition. The basic material was STN steel class 11 375, cladding material was steel on the bases C-Mn-Nb-V. Scores have been filled by scales to get from the heating temperatures (1100°C a 1250°C, varied types of casting powders, if you like mixture of scale and casting powders in the rate 1:4. The joint of the basic and cladding material have been done by peripheral welded joint. Experiment results from both phases are pointed on the evolution of original typology defects in rolling process.

  16. Textures and Properties of Hot Rolled High Strength Ti-IF Steels

    Institute of Scientific and Technical Information of China (English)

    GUO Yan-hui; WANG Zhao-dong; ZOU Wen-wen; LIU Xiang-hua; WANG Guo-dong

    2008-01-01

    The texture evolution in a high strength Ti-IF steel during the processing of hot rolling,cold rolling,and annealing is studied.For comparison,both ferrite rolling and austenite rolling are employed.It is found that the texture type is the.same after ferrite rolling and austenite rolling,but the texture intensity is much higher in the ferriterolled sample.Furthermore,texture characteristics at the surface are absolutely different from those at the mid-section in both ferrite rolled and austenite rolled samples,as well as under the cold rolled and annealed conditions.The shear texture {110} disappears and orientation rotates along {110} →{554}→{111}→{111}→{223} during cold rolling.Compared to the austenite rolled sample,the properties of the cold rolled and annealed sheet which is subjected to ferrite rolling are higher.

  17. Roll-to-Roll Transfer Printing of Reduced Graphene Oxide Thin Film

    OpenAIRE

    Jang, Hyun-Woo

    2015-01-01

    A novel thin film transfer mechanism has been studied and developed to transfer chemically reduced graphene oxide (r-GO) thin film using a roll-to-roll printing system. We discover that shear stress generated on the silicon rubber stamp surface facilitates delamination of the deposited r-GO thin film efficiently.A roll-to-roll apparatus is assembled to demonstrate the shear-induced transfer printing in a large scale printing system. Shear stress is applied on the stamp surface by rotating the...

  18. Emissions of reduced sulphur compounds from the surface of primary and secondary wastewater clarifiers at a Kraft Mill.

    Science.gov (United States)

    Catalan, Lionel; Liang, Victor; Johnson, Andrea; Jia, Charles; O'Connor, Brian; Walton, Chris

    2009-09-01

    Emissions of reduced sulphur compounds (RSCs) from the primary and secondary clarifiers at a Kraft mill were measured for respectively 8 and 22 days using a floating flux chamber. In the primary clarifier, dimethyl disulphide (DMDS) had the highest mean flux (0.83 microg s(-1) m(-2)) among all RSCs, and the mean flux of total reduced sulphur (TRS) was 1.53 microg s(-1) m(-2). At the secondary clarifier, dimethyl sulphide (DMS) had the highest mean flux (0.024 microg s(-1) m(-2)), and the mean flux of total reduced sulphur (TRS) was 0.025 microg s(-1) m(-2). Large variations in fluxes as a function of sampling date were observed in both clarifiers. Emission fluxes of DMS from the secondary clarifier were correlated with temperature in the flux chamber and with the biological and chemical oxygen demands (BOD and COD) of the wastewater. Emission rates of RSCs from the clarifiers were found to be insignificant by comparison with other mill sources.

  19. Effects of Surface Heat Flux on Convection Rolls%地表热通量的变化对边界层热力对流卷的影响

    Institute of Scientific and Technical Information of China (English)

    罗霞; 黄倩

    2012-01-01

    Based on August 14, 1995 experiment in Florida observation (during SCMS field campaign) which use potential temperature, water vapor ratio and the wind speed as the initial large eddy simulation results, the development of boundary layer convection rolls is analyzed and effected of surface heat flux on convection rolls, analyzed the relations between potential temperature, vertical speed and vapor ratio . The results reveal in the boundary layer convection rolls updrafts are warmer and moister than downdrafts. We also investigate the evolution of the boundary layer convection rolls. The simulated results show when surface buoyancy fluxes increase, the convection will become very active, the development of troposphere height also will deepen. While the surface heat flux increases the critical value more than convection rolls to maintain. Convection rolls' linear characteristics have been not observed. The experiment about surface heat flux for the sensitivity of the formation and dissipation experimental simulation of convective rolls are also be carried. It indicates when the surface heat flux changes, the organization and strength of convection do the corresponding change. Namely, when the surface heat is reduced flux, the strength of the convection significantly weaken, convection rolls organize more significant. While surface heat flux is increased, convection strength increases, convection will become very irregular . But when the heat flux become larger, organized convective rolls can be not observed. The results of the investigation show that maintaining of convection rolls needs certain surface heat flux.%以1995年8月14日在Florida观测(SCMS实验期间)的位温、水汽和风速等为初始化的大涡模拟结果,分析研究了边界层对流卷的发展及地表热通量对边界层热力对流卷的影响.分析了热力对流卷的位温、垂直速度及水汽混合比的关系.结果表明在边界层对流卷中,上升气流较暖湿,下沉

  20. Performance ceramic red mass containing mill scale of rolling in different firing temperatures; Desempenho de massa ceramica vermelha com adicao de carepa/residuo de laminacao em diferentes temperaturas de queima

    Energy Technology Data Exchange (ETDEWEB)

    Meller, J.G.; Arnt, A.B.C; Rocha, M.R., E-mail: joana.gmeller@gmail.com [Universidade do Extremo Sul Catarinense (LFSTT/UNESC), Criciuma, SC (Brazil). Laboratorio de Fenomenos de Superficies e Tratamentos Termicos

    2014-07-01

    This study aimed to evaluate the performance of the properties of samples of red clay with addition of mill scale steel. This residue consists of oxides of iron has the function replace pigments used in ceramic materials. The mechanical strength of the sintered material can be associated with reactions that occur during sintering, leading to the formation of compounds provided with good mechanical characteristics, particle size of the components and the structure of the dough piece after the compactation. After chemical and microstructural characterization diffraction and fluorescence X-rays, this residue was added in the proportion of 1.45% of a commercial ceramic mass. The formulations were subjected to different temperatures and performance of the formulations was evaluated for physical characteristics: loss on ignition, linear firing shrinkage, water absorption, flexural strength by 3 and intensity of tone. The loss on ignition and linear firing shrinkage tests relate to the sintering temperature with the performance of the tested formulations. (author)

  1. A new speed optimization algorithm with application in pickling and rolling line

    Directory of Open Access Journals (Sweden)

    Xiaoyan Zhu

    2016-04-01

    Full Text Available In order to reduce equipment wear and operator pressure, as well as to improve the production efficiency of combined continuous pickling line and tandem cold rolling mill units, four sections’ speeds should be automatically optimized to control the three loopers’ abundance, which include the entry loopers’ entry speed, pickling speed, trimming speed, and tandem cold rolling mill entry speed. According to the optimal speed principle, a new optimization algorithm was proposed based on objective function. In this work, Nelder–Mead simplex method is applied to find the optimal solution by minimizing the objective function. In addition, the calculation of four initial speeds is specified, especially the initial tandem cold rolling mill entry speed. The proposed speed optimization algorithm was successfully applied to a 1450 mm continuous pickling line and tandem cold rolling mill. The acceleration and deceleration are smooth and steady when welding, trimming, or roll changing takes place in practice, the three loopers’ abundance are controlled in suitable range. Results show that the continuous pickling line unit could provide the material in maximum capacity to ensure that the tandem cold rolling mill unit’s production is efficient, and the rolling yield is greatly improved due to the decrease in the number of stops.

  2. On the Application of a Response Surface Technique to Analyze Roll-over Stability of Capsules with Airbags Using LS-Dyna

    Science.gov (United States)

    Horta, Lucas G.; Reaves, Mercedes C.

    2008-01-01

    As NASA moves towards developing technologies needed to implement its new Exploration program, studies conducted for Apollo in the 1960's to understand the rollover stability of capsules landing are being revisited. Although rigid body kinematics analyses of the roll-over behavior of capsules on impact provided critical insight to the Apollo problem, extensive ground test programs were also used. For the new Orion spacecraft being developed to implement today's Exploration program, new air-bag designs have improved sufficiently for NASA to consider their use to mitigate landing loads to ensure crew safety and to enable re-usability of the capsule. Simple kinematics models provide only limited understanding of the behavior of these air bag systems, and more sophisticated tools must be used. In particular, NASA and its contractors are using the LS-Dyna nonlinear simulation code for impact response predictions of the full Orion vehicle with air bags by leveraging the extensive air bag prediction work previously done by the automotive industry. However, even in today's computational environment, these analyses are still high-dimensional, time consuming, and computationally intensive. To alleviate the computational burden, this paper presents an approach that uses deterministic sampling techniques and an adaptive response surface method to not only use existing LS-Dyna solutions but also to interpolate from LS-Dyna solutions to predict the stability boundaries for a capsule on airbags. Results for the stability boundary in terms of impact velocities, capsule attitude, impact plane orientation, and impact surface friction are discussed.

  3. System for measuring the coordinates of tire surfaces in transient conditions when rolling over obstacles: description of the system and performance analysis.

    Science.gov (United States)

    Castellini, Paolo; Di Giuseppe, Andrea

    2008-06-01

    This paper describes the development of a system for measuring surface coordinates (commonly known as "shape measurements") which is able to give the temporal evolution of the position of the tire sidewall in transient conditions (such as during braking, when there are potholes or when the road surface is uneven) which may or may not be reproducible. The system is based on the well-known technique of projecting and observing structured light using a digital camera with an optical axis which is slanted with respect to the axis of the projector. The transient nature of the phenomenon has led to the development of specific innovative solutions as regards image processing algorithms. This paper briefly describes the components which make up the measuring system and presents the results of the measurements carried out on the drum bench. It then analyses the performance of the measuring system and the sources of uncertainty which led to the development of the system for a specific dynamic application: impact with an obstacle (cleat test). The measuring system guaranteed a measurement uncertainty of 0.28 mm along the Z axis (the axial direction of the tire) with a measurement range of 250(X) x 80(Y) x 25(Z) mm(3), with the tire rolling at a speed of up to 30 km/h.

  4. Analysis on Oxide Defect at Surface of Hot-rolled and Pickled Plate%热轧酸洗板表面氧化缺陷分析

    Institute of Scientific and Technical Information of China (English)

    程广萍; 陈宇杰

    2013-01-01

    采用体视显微镜、扫描电镜和能谱仪等分析研究了热轧酸洗板表面的氧化物缺陷。结果表明,缺陷区为酸洗后暴露出的基体铁和沿轧向分布的在高温下形成的破碎氧化铁皮。由于氧化铁皮被压入钢板中,在后续除鳞和酸洗中均难以去除,最终成为表面缺陷。%An oxide defect at surface of hot-rolled and pickled plate was investigated by using stereo-microscope , SEM and EDS .The results show that the defective regions are iron substrate exposed owing to pickling and longitudinally distributed broken iron scale formed at high temperature .The iron oxide scale is hard to be removed by subsequently descaling and pickling because of being pressed into the plate , thus becoming a surface defect .

  5. VCR and ASR technology for profile and flatness control in hot strip mills

    Institute of Scientific and Technical Information of China (English)

    CAO Jian-guo; WEI Gang-cheng; ZHANG Jie; CHEN Xian-lin; ZHOU Yi-zhong

    2008-01-01

    The roll contour pattern and variety of work and backup roils in service and its effect on profile and flatness control performance in 1 700 mm hot strip mill at Wuhan Iron and Steel (Group) Corporation were tested and analyzed by the developed finite element models of different typical roll contours configurations. A rather smooth local work roll contour near strip edges and an increase in rolled length can be obtained by application of long stroke work roll shifting system with conventional work roll contours that is incapable of the crown control. In comparison with the conventional backup and work roll contours configuration, the crown control range by the roll bending force enhances by 12.79% and the roll gap stiffness increases by 25.26% with the developed asymmetry self-compensating work rolls(ASR) and varying contact backup rolls(VCR). A better strip profile and flatness quality, an increase in coil numbers within the rolling campaign and a significant alleviated effect of severe work roll wear contours on performance of edge drop control are achieved by the application of ASR with crown control and wear control ability in downstream stand F5 and VCR in all stands of 1 700 mm hot strip mill.

  6. Recrystallization model for hot-rolling of 5182 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A recrystallization model for hot-rolling of 5182 aluminum alloy was presented by means of the fractional softening during double interval deformation. It is found that the recrystallization rate depends on strain rate more sensitively than deformation temperature, and the time for full recrystallization is very short as strain rate is greater than 1 s-1. Using the recrystallization—time—temperature curves, the desirable hot rolled microstructure can be obtained by controlling the rolling speed, temperature and cooling rate before cooling during the last pass in reversing mill.

  7. Recent developments in semiprocessed cold rolled magnetic lamination steel

    Science.gov (United States)

    Hilinski, E. J.

    2006-09-01

    Over the past 10 years the magnetic property performance of semi-processed cold rolled magnetic lamination steels in North America have approached those of nonoriented, semi-processed silicon steel. This improvement was accomplished via higher alloy levels in conjunction with hot band annealing. New temper rolling strategies can produce weakly oriented steels tailored to specific applications, such as small transformers used in fluorescent lighting ballasts. Recently, production trials for 0.0138 in product cold rolled on tin mills has been undertaken. Efforts to further improve properties through a better understanding of texture control and via implementation of new production processes, such as thin slab or strip casting, continue.

  8. NORMAL PRESSURE AND FRICTION STRESS MEASUREMENT IN ROLLING PROCESSES

    DEFF Research Database (Denmark)

    Henningsen, Poul; Arentoft, Mogens; Lagergren, Jonas;

    2005-01-01

    A load transducer has been developed to measure the contact forces in the deformation zone during rolling. The transducer consists of a strain gauge equipped insert, embedded in the surface of the roll. The length of the insert exceeds the contact length between material and roll. By analyzing...

  9. Effect of Pavement Conditions on Rolling Resistance

    Directory of Open Access Journals (Sweden)

    Mr.Dipanjan Mukherjee

    2014-07-01

    Full Text Available Rolling resistance is the force acting on a vehicle over a full journey. It is generated by the hysteresis of tyre and pavement. Rolling resistance, sometimes called rolling friction or rolling drag, is the force resisting the motion when a body (such as a ball, tire, or wheel rolls on a surface. It is mainly caused by non-elastic effects; that is, not all the energy needed for deformation (or movement of the wheel, roadbed, etc. is recovered when the pressure is removed. A hysteresis phenomenon can be observed when viscoelastic materials undergo a load-then-unload process. A typical hysteresis curve of viscoelastic material can be found. The shadow area enclosed by the hysteresis loop represents energy loss. A characteristic of a deformable material such that the energy of deformation is greater than the energy of recovery. The rubber compound in a tire exhibits hysteresis. As the tire rotates under the weight of the vehicle, it experiences repeated cycles of deformation and recovery, and it dissipates the hysteresis energy loss as heat. Hysteresis is the main cause of energy loss associated with rolling resistance and is attributed to the viscoelastic characteristics of the rubber. Materials that have a large hysteresis effect, such as rubber, which bounce back slowly, exhibit more rolling resistance than materials with a small hysteresis effect that bounce back more quickly and more completely, such as steel or silica. Low rolling resistance tires typically incorporate silica in place of carbon black in their tread compounds to reduce low-frequency hysteresis without compromising traction. Note that railroads also have hysteresis in the roadbed structure. Like the fuel consumption, rolling resistance also has a significant relationship with velocity. experiment has shown that, for a 32-tonn goods vehicle, rolling resistance contributes about 70% of total drag when driven at 50km/h and about 37% at 100km/h. An important issue which should not

  10. Validation of the Hot Strip Mill Model

    Energy Technology Data Exchange (ETDEWEB)

    Richard Shulkosky; David Rosberg; Jerrud Chapman

    2005-03-30

    The Hot Strip Mill Model (HSMM) is an off-line, PC based software originally developed by the University of British Columbia (UBC) and the National Institute of Standards and Technology (NIST) under the AISI/DOE Advanced Process Control Program. The HSMM was developed to predict the temperatures, deformations, microstructure evolution and mechanical properties of steel strip or plate rolled in a hot mill. INTEG process group inc. undertook the current task of enhancing and validating the technology. With the support of 5 North American steel producers, INTEG process group tested and validated the model using actual operating data from the steel plants and enhanced the model to improve prediction results.

  11. Role of Friction in Cold Ring Rolling

    Institute of Scientific and Technical Information of China (English)

    He YANG; Lianggang GUO; Mei ZHAN

    2005-01-01

    Cold ring rolling is an advanced but complex metal forming process under coupled effects with multi-factors, such as geometry sizes of rolls and ring blank, material, forming process parameters and friction, etc. Among these factors,friction between rolls and ring blank plays animportant role in keeping the stable forming of cold ring rolling. An analytical method was firstly presented for proximately determining the critical friction coefficient of stable forming and then a method was proposed to determine thecritical friction coefficient by combining analytical method with numerical simulation. And the influence of friction coefficient on the quality of end-plane and side spread of ring,rolling force, rolling moment and metal flow characteristic in the cold ring rolling process have been explored using the three dimensional (3D) numerical simulation based on the elastic-plastic dynamic finite element method (FEM)under the ABAQUS software environment, and the results show that increasing the friction on the contact surfaces between rolls and ring blank is useful not only for improving the stability of cold ring rolling but also for improving the geometry and dimension precision of deformed ring.

  12. Analysis of CVC roll contour and determination of roll crown

    Institute of Scientific and Technical Information of China (English)

    Guang Xu; Xianjun Liu; Jiarong Zhao; Junwei Xiong

    2007-01-01

    Mathematical analysis of continuous variable crown (CVC) roll contour used in CSP production line was conducted and the roll contour function of CVC roll was obtained. The validation with actual CVC roll contour shows that the calculation values of the roll contour function and the actual roll contour parameters given by equipment provider are the same, which proves that the roll contour function of CVC rolls given in this article is correct. The nonlinear relationship between the roll crown of CVC rolls and roll shift amounts was deduced. The concept of crown extremum was given.

  13. THE DYNAMIC INTERACTION OF THE MOVING CONTACTING SURFACES AT THE EXAMPLE OF THE ELECTRIC ROLLING STOCK CURRENT COLLECTOR

    Directory of Open Access Journals (Sweden)

    M. O. Babiak

    2009-07-01

    Full Text Available The process of mutual moving and contacting of surfaces of current collecting pantograph elements and contact network is considered taking into account the particularities of inf1uence of speed and acceleration parameters, determination of which will allow to forecast mathematically the wear-out degree of contacting elements.

  14. CLASSIFICATION BY TYPES OF DEFECT «PRODIR» ON AN INTERNAL SURFACE OF HOT-ROLLED PIPES

    Directory of Open Access Journals (Sweden)

    N. A. Glazunova

    2014-01-01

    Full Text Available Classification of guide scratches according to the types of defect which allows to define and eliminate in proper time the reasons of the guide scratches formation is offered, consequently the decrease in quantity of inappropriate production by this defect on internal surface of pipes is observed

  15. Microstructure and texture of asymmetrically rolled aluminium and titanium after deformation and recrystallization

    Science.gov (United States)

    Wronski, M.; Wierzbanowski, K.; Wronski, S.; Bacroix, B.

    2015-08-01

    Asymmetric rolling is used to modify material properties and to reduce forces and torques applied during deformation. This geometry of deformation is relatively easy to implement on existing industrial rolling mills and it can provide large volumes of a material. The results of the study of microstructure and crystallographic texture in asymmetrically rolled aluminium 6061 and titanium (grade 2) are presented in this work. These characteristics were determined using the EBSD technique and X-ray diffraction. The rolling asymmetry was realized using two identical rolls, driven by independent motors, rotating with different angular velocities. It was found that asymmetric rolling leads to microstructural refinement and texture rotation (around the transverse direction). The impact of asymmetric rolling on microstructural refinement appears also in recrystallized samples of both materials. On the other hand, texture rotation, caused by asymmetric rolling, persists after annealing in titanium but not in aluminium samples.

  16. INVESTIGATION ON HARDENED STEEL MILLING WITH MICRO-END MILL

    Institute of Scientific and Technical Information of China (English)

    HUYing-ning; WANGCheng-yong; WUXue-qi; QINZhe; ZENGBao-ping

    2004-01-01

    Tool wear and breakage of the micro-milling tool is an important problem for high speed machining of hardened steel die and mould. Dry milling of S136 hardened steel is carried out using TiA1N coated carbide micro-end mill (Ф2 mm). The effect of cutting speed, feed per tooth and radial depth of cut on cutting force is analyzed. Cutting parameters adapting to dry machining and strategy optimized for higher rate of material removal with lower cutting force are attained. Results of SEM observation show that the main failure patterns of micro-end mill are breakage of tool tip, wear and drop-off of surface coating, micro-chipping, and breakage of flank.

  17. Regularities of shaping of a wheel profile as a result of deterioration of the rolling surface in exploitation

    Directory of Open Access Journals (Sweden)

    Aleksander VORON’KO

    2008-01-01

    Full Text Available In the middle of the 90s the deterioration of wheels flanges and lateral rail surfaces on roads in the countries of CIS from natural process of wear process of surfaces has turned to the sharp problem which has received the status of a «rail plague». On separate roads the lateral deterioration of rails has reached 1 mm times 106 tons, by exceeding a level of normative deterioration in some times. Thus the run of wheel pairs between regrinding on flange undercuts was reduced in by 3-5 times [5]. In the article some ways of elimination of deterioration of wheels and rails are considered. The technique of process modeling of parameters changes of deterioration is offered.

  18. In-Orbit Construction with a Helical Seam Pipe Mill

    Science.gov (United States)

    Gilhooley, N.

    The challenges of building large structures in space, and in particular a torus habitat, require novel processes. One potential method is to manufacture helical seam (also called spiral) pipe in orbit using a pipe mill. These machines turn rolls of steel or alloy into fully formed, welded and inspected pipe, pressure vessels and silos of various diameters. Pipe mills are highly automated and efficient in a factory environment and are increasingly being used for in-situ repair. By constructing in-orbit (on-orbit assembly) the launch vehicle can supply full payloads of compact, robust rolls of material; and the installation design is less restricted by fairing constraints and modular limitations. The use of a pipe mill is discussed as a possible construction method, for comparison an example design envelope is shown and further pipe mill products are considered.

  19. Prediction of temperature distribution in the hot rolling of slabs

    Science.gov (United States)

    Serajzadeh, S.; Karimi Taheri, A.; Mucciardi, F.

    2002-03-01

    In the process of continuous hot slab rolling, it is vital to know the temperature distribution within the slab along the length of the rolling mill because temperature is the dominant parameter controlling the kinetics of metallurgical transformations and the flow stress of the rolled metal. In other words, the microstructural changes, the mechanical properties as well as the final dimensions of the product and roll-force depend on the temperature distribution within the metal being rolled. In this paper, a mathematical model based on the finite element method is utilized to predict the temperature distribution and microstructural changes during the continuous hot slab rolling process. The effects of various parameters such as the heat of deformation, the work-roll temperature, the rolling speed, and the heat transfer coefficient between the work-roll and the metal are all taken into account in the analyses. To verify the validity of the model and the generated computer code, a comparison is carried out between the theoretical and plant-recorded results.

  20. Analysis of rolled-in oxide scale on ER70S-6 steel wire rods surface%ER70S-6焊丝钢盘条表面氧化皮压入分析

    Institute of Scientific and Technical Information of China (English)

    周铖; 麻晗; 黄文克; 李平; 峰公雄

    2011-01-01

    ER70S-6盘条表面存在大量氧化皮压入基体现象,严重影响焊丝成品表面质量和焊接性能,易产生表面红锈。通过调整除鳞水压从8 MPa提高到20 MPa和优化加热炉工艺,方坯除鳞效果得到明显改善,压入氧化皮明显减少。同时,焊接飞溅和表面红锈也明显减少。%Plentiful rolled-in oxide scale was observed in the ER70S-6 wire rods,it deteriorated the surface quality and welding properties of welding wire,and induced red rust.The descaling effect was improved and the rolled-in scale was obviously reduced by increasing the descaling pressure from 8 MPa to 20 MPa and improving the reheating process.The welding spatter and red rust were also reduced obviously.

  1. ROLLING NOISE SIMULATION OF A RAILWAY VEHICLE

    Directory of Open Access Journals (Sweden)

    Traian MAZILU

    2013-05-01

    Full Text Available Rolling noise of the railway vehicles is occurred by the wheel/rail vibration excited bythe rolling surfaces roughness. This paper presents an acoustic model able to predict the rollingnoise level of a railway vehicle. The acoustic model is based on a wheel/rail vibration modelwhich takes into account the structural wheel vibration (Remington model and the bendingvertical waves of the rail. To this, the track model with an infinite Euler Bernoulli beam elasticallysupported on two layers is applied to simulate the effect of the ballasted track. The influence of therolling surfaces roughness and vehicle velocity on the rolling noise is investigated.

  2. Shear bond strength of veneering porcelain to zirconia: Effect of surface treatment by CNC-milling and composite layer deposition on zirconia.

    Science.gov (United States)

    Santos, R L P; Silva, F S; Nascimento, R M; Souza, J C M; Motta, F V; Carvalho, O; Henriques, B

    2016-07-01

    The purpose of this study was to evaluate the shear bond strength of veneering feldspathic porcelain to zirconia substrates modified by CNC-milling process or by coating zirconia with a composite interlayer. Four types of zirconia-porcelain interface configurations were tested: RZ - porcelain bonded to rough zirconia substrate (n=16); PZ - porcelain bonded to zirconia substrate with surface holes (n=16); RZI - application of a composite interlayer between the veneering porcelain and the rough zirconia substrate (n=16); PZI - application of a composite interlayer between the porcelain and the zirconia substrate treated by CNC-milling (n=16). The composite interlayer was composed of zirconia particles reinforced porcelain (30%, vol%). The mechanical properties of the ceramic composite have been determined. The shear bond strength test was performed at 0.5mm/min using a universal testing machine. The interfaces of fractured and untested specimens were examined by FEG-SEM/EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The one-way ANOVA followed by Tukey HSD multiple comparison test was used to compare shear bond strength results (α=0.05). The shear bond strength of PZ (100±15MPa) and RZI (96±11MPa) specimens were higher than that recorded for RZ (control group) specimens (89±15MPa), although not significantly (p>0.05). The highest shear bond strength values were recorded for PZI specimens (138±19MPa), yielding a significant improvement of 55% relative to RZ specimens (p<0.05). This study shows that it is possible to highly enhance the zirconia-porcelain bond strength - even by ~55% - by combining surface holes in zirconia frameworks and the application of a proper ceramic composite interlayer. Copyright © 2016 Elsevier Ltd. All rights reserved.

  3. A cascade signal amplification strategy for surface enhanced Raman spectroscopy detection of thrombin based on DNAzyme assistant DNA recycling and rolling circle amplification.

    Science.gov (United States)

    Gao, Fenglei; Du, Lili; Tang, Daoquan; Lu, Yao; Zhang, Yanzhuo; Zhang, Lixian

    2015-04-15

    A sensitive protocol for surface enhanced Raman spectroscopy (SERS) detection of thrombin is designed with R6G-Ag NPs as a signal tag by combining DNAzyme assistant DNA recycling and rolling circle amplification (RCA). Molecular beacon (MB) as recognition probe immobilizes on the glass slides and performs the amplification procedure. After thrombin-induced structure-switching DNA hairpins of probe 1, the DNAzyme is liberated from the caged structure, which hybridizes with the MB for cleavage of the MB in the presence of cofactor Zn(2+) and initiates the DNA recycling process, leading to the cleavage of a large number of MB and the generation of numerous primers for triggering RCA reaction. The long amplified RCA product which contained hundreds of tandem-repeat sequences, which can bind with oligonucleotide functionalized Ag NPs reporters. The attached signal tags can be easily read out by SERS. Because of the cascade signal amplification, these newly designed protocols provides a sensitive SERS detection of thrombin down to the femolar level (2.3fM) with a linear range of 5 orders of magnitude (from 10(-14) to 10(-9)M) and have high selectivity toward its target protein. The proposed method is expected to be a good clinical tool for the diagnosis of a thrombotic disease.

  4. Detection of vascular endothelial growth factor based on rolling circle amplification as a means of signal enhancement in surface plasmon resonance.

    Science.gov (United States)

    Chen, Hongxia; Hou, Yafei; Qi, Fangjie; Zhang, Jiangjiang; Koh, Kwangnak; Shen, Zhongming; Li, Genxi

    2014-11-15

    Vascular endothelial growth factor (VEGF) is a major regulator of angiogenesis. It has been identified as an ideal biomarker for staging of many kinds of cancers, so more specific and intense signal is desirable for VEGF biosensors so that the sensors may have more valuable clinical application. Herein, we report a highly sensitive and selective surface plasmon resonance (SPR) sensor for VEGF detection by using two DNA aptamers which target different VEGF domains used as the capture and detection probe, respectively. Moreover, by making use of carboxyl-coated polystyrene microspheres, 3'-NH2 immobilized aptamer and 3'-NH2 modified primer DNA are loaded through amidation onto the sensing layer for further rolling circle amplification (RCA) process to amplify the SPR signal. With the well-designed sensing platform, VEGF can be determined in a linear range from 100 pg mL(-1) to 1 μg mL(-1) with a detection limit of 100 pg mL(-1). Due to its high specificity and desirable sensitivity, this RCA assisted SPR method may be a useful tool for the assay of VEGF in the future. What is more, by replacing the sensing element, i.e., the aptamer of VEGF used in this work, more biosensors for sensitive detection of other biomarkers proteins can be fabricated based on the strategy proposed in this study.

  5. Microstructure and properties of hot roll bonding layer of dissimilar metals. 1. Effect of oxide layer on titanium surface on bonding strength of titanium clad steel by hot roll bonding; Ishu kinzoku no atsuen setsugo kaimen soshiki to shotokusei ni kansuru kenkyu. 1. Atsuen chitan clad ko no kaimen kyodo ni oyobosu chitan hyomen sankabutsuso no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Ogawa, K.; Komizo, Y.; Yasuyama, M. [Sumitomo Metal Industries, Ltd., Osaka (Japan); Ikezaki, H.; Murayama, J.

    1996-01-25

    The effect of surface oxide layer on the titanium before bonding on the bonding strength of titanium clad steel by hot roll bonding was investigated from a view point of microstructure of the bonding interface. The bonding test of iron and titanium by hot roll bonding at 850{degree}C was conducted under the various surface conditions of titanium plate such as as-relieved, oxidized or machined. The mechanical properties of clad steel was evaluated in terms of tensile test in the rectangular direction to the bonding interface and observation of micro structures of bonding layer. As results, the bonding strength deteriorated remarkably in the clad steel produced using the titanium having oxide layer on the surface comparing with that using the machined surface of titanium. In the clad steel produced using the titanium with surface oxide, uncontinuous intermetallic compound was observed at the interface of {beta}-Ti and Fe, while in the clad steel produced by the titanium without surface oxide, no remarkable intermetallic compound was observed. Oxide layer on the titanium surface promotes the formation of inter metallic compound of titanium and iron at the bonding interface and deterioration of bonding strength. Such oxide layer, however, was found to be not an obstacle to the accomplishment of metallurgical bonding. 6 refs., 13 figs.

  6. Surface-enhanced Raman spectroscopy of genomic DNA from in vitro grown tomato (Lycopersicon esculentum Mill.) cultivars before and after plant cryopreservation

    Science.gov (United States)

    Muntean, Cristina M.; Leopold, Nicolae; Tripon, Carmen; Coste, Ana; Halmagyi, Adela

    2015-06-01

    In this work the surface-enhanced Raman scattering (SERS) spectra of five genomic DNAs from non-cryopreserved control tomato plants (Lycopersicon esculentum Mill. cultivars Siriana, Darsirius, Kristin, Pontica and Capriciu) respectively, have been analyzed in the wavenumber range 400-1800 cm-1. Structural changes induced in genomic DNAs upon cryopreservation were discussed in detail for four of the above mentioned tomato cultivars. The surface-enhanced Raman vibrational modes for each of these cases, spectroscopic band assignments and structural interpretations of genomic DNAs are reported. We have found, that DNA isolated from Siriana cultivar leaf tissues suffers the weakest structural changes upon cryogenic storage of tomato shoot apices. On the contrary, genomic DNA extracted from Pontica cultivar is the most responsive system to cryopreservation process. Particularly, both C2‧-endo-anti and C3'-endo-anti conformations have been detected. As a general observation, the wavenumber range 1511-1652 cm-1, being due to dA, dG and dT residues seems to be influenced by cryopreservation process. These changes could reflect unstacking of DNA bases. However, not significant structural changes of genomic DNAs from Siriana, Darsirius and Kristin have been found upon cryopreservation process of tomato cultivars. Based on this work, specific plant DNA-ligand interactions or accurate local structure of DNA in the proximity of a metallic surface, might be further investigated using surface-enhanced Raman spectroscopy.

  7. Analysis of Rolling Pressure in Asymmetrical Rolling Process by Slab Method

    Institute of Scientific and Technical Information of China (English)

    TIAN Yong; GUO Yan-hui; WANG Zhao-dong; WANG Guo-dong

    2009-01-01

    The plane strain asymmetrical rolling was analyzed using slab method. The contact arc was replaced by parabola, and the constant surface friction status was adopted during the analysis. The deformation area was divided into three zones according to the direction of the friction. Then, the three zones were studied, respectively. A rolling force model and a rolling torque model were developed based on the analysis, and they were used to analyze the influence of asymmetrical rolling factors on deformation area and unit pressure if they had good precision which was determined by comparing the calculated results with the measured ones.

  8. Recrystallization of niobium stabilized ferritic stainless steel during hot rolling simulation by torsion tests

    Directory of Open Access Journals (Sweden)

    Flávia Vieira Braga

    2016-01-01

    Full Text Available The aim of this study was to investigate the effect of finishing hot rolling temperature in promoting interpass recrystallization on a Nb-stabilized AISI 430 ferritic stainless steel. Torsion tests were performed in order to simulate the Steckel mill rolling process by varying the temperature ranges of the finishing passes. Interrupted torsion test were also performed and interpass recrystallization was evaluated via optical microscopy and electron backscatter diffraction (EBSD. As a result of this work, it has been established, within the restrictions of a Steckel mill rolling schedule, which thermomechanical conditions mostly favor SRX.

  9. Rolling Force Prediction in Heavy Plate Rolling Based on Uniform Differential Neural Network

    Directory of Open Access Journals (Sweden)

    Fei Zhang

    2016-01-01

    Full Text Available Accurate prediction of the rolling force is critical to assuring the quality of the final product in steel manufacturing. Exit thickness of plate for each pass is calculated from roll gap, mill spring, and predicted roll force. Ideal pass scheduling is dependent on a precise prediction of the roll force in each pass. This paper will introduce a concept that allows obtaining the material model parameters directly from the rolling process on an industrial scale by the uniform differential neural network. On the basis of the characteristics that the uniform distribution can fully characterize the solution space and enhance the diversity of the population, uniformity research on differential evolution operator is made to get improved crossover with uniform distribution. When its original function is transferred with a transfer function, the uniform differential evolution algorithms can quickly solve complex optimization problems. Neural network structure and weights threshold are optimized by uniform differential evolution algorithm, and a uniform differential neural network is formed to improve rolling force prediction accuracy in process control system.

  10. Automated Procedure for Roll Pass Design

    Science.gov (United States)

    Lambiase, F.; Langella, A.

    2009-04-01

    The aim of this work has been to develop an automatic roll pass design method, capable of minimizing the number of roll passes. The adoption of artificial intelligence technologies, particularly expert systems, and a hybrid model for the surface profile evaluation of rolled bars, has allowed us to model the search for the minimal sequence with a tree path search. This approach permitted a geometrical optimization of roll passes while allowing automation of the roll pass design process. Moreover, the heuristic nature of the inferential engine contributes a great deal toward reducing search time, thus allowing such a system to be employed for industrial purposes. Finally, this new approach was compared with other recently developed automatic systems to validate and measure possible improvements among them.

  11. Superhydrophobic Properties of Nanotextured Polypropylene Foils Fabricated by Roll-to-Roll Extrusion Coating

    DEFF Research Database (Denmark)

    Telecka, Agnieszka; Murthy, Swathi; Sun, Ling

    2016-01-01

    We demonstrate the use of roll-to-roll extrusion coating (R2R-EC) for fabrication of nanopatterned polypropylene (PP) foils with strong antiwetting properties. The antiwetting nanopattern is originated from textured surfaces fabricated on silicon wafers by a single-step method of reactive ion...

  12. Regarding to the Variance Analysis of Regression Equation of the Surface Roughness obtained by End Milling process of 7136 Aluminium Alloy

    Science.gov (United States)

    POP, A. B.; ȚÎȚU, M. A.

    2016-11-01

    In the metal cutting process, surface quality is intrinsically related to the cutting parameters and to the cutting tool geometry. At the same time, metal cutting processes are closely related to the machining costs. The purpose of this paper is to reduce manufacturing costs and processing time. A study was made, based on the mathematical modelling of the average of the absolute value deviation (Ra) resulting from the end milling process on 7136 aluminium alloy, depending on cutting process parameters. The novel element brought by this paper is the 7136 aluminium alloy type, chosen to conduct the experiments, which is a material developed and patented by Universal Alloy Corporation. This aluminium alloy is used in the aircraft industry to make parts from extruded profiles, and it has not been studied for the proposed research direction. Based on this research, a mathematical model of surface roughness Ra was established according to the cutting parameters studied in a set experimental field. A regression analysis was performed, which identified the quantitative relationships between cutting parameters and the surface roughness. Using the variance analysis ANOVA, the degree of confidence for the achieved results by the regression equation was determined, and the suitability of this equation at every point of the experimental field.

  13. Estudo do efeito do tratamento superficial por moagem sobre as propriedades das partículas de uma liga de hidreto metálico Effect of a milling surface treatment on the properties of metal hydride alloy particles

    Directory of Open Access Journals (Sweden)

    Elki Cristina Souza

    2006-04-01

    Full Text Available This work reports results of studies on the electrochemical and structural properties of a Ti/Zr-based metal hydride alloy covered by Ni and LaNi4,7Sn0,3 powder additives by ball milling. The effect of this treatment is investigated for the activation time, hydrogen storage capacity and equilibrium pressure, cycling stability and the hydration/dehydration kinetics. Charge and discharge cycles show a significant decrease of the activation time due to an increase of the active area caused by the milling treatment, independent of the additive. However, other results have evidenced little effect of the milling surface treatment on the charge storage capacity, hydrogen equilibrium pressure, and hydration/dehydration kinetics, for both the Ni and LaNi4,7Sn0,3 covered materials.

  14. Tallinnas on kõne all spordi muutuv roll kõrghariduses / Raivo Russmann, Malle Jürves

    Index Scriptorium Estoniae

    Russmann, Raivo

    2006-01-01

    Tallinna Tehnikakõrgkooli korraldusel toimub 8.-12. novembrini Tallinnas 9. üle-euroopalise kõrgkoolide spordikeskuste assotsiatsiooni ENAS konverents, mille teemaks on spordi muutuv roll kõrghariduses

  15. Frequency Modulation of High-Speed Mill Chatter

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Mill chatter is a common phenomenon in the metal strip rolling process. Product defects caused by mill vibration were reported worldwide during last two decades, which is usually classified as torque vibration of the driving system with low frequencies and vertical vibration of the mill stand with comparative higher frequencies. The frequency range of the vertical vibration is wide (in general from more than 100 Hz to more than 1 000 Hz), and the vibration phenomena are very complex, even it is very diffic...

  16. Replication of nanopits and nanopillars by roll-to-roll extrusion coating using a structured cooling roll

    DEFF Research Database (Denmark)

    Murthy, Swathi; Pranov, Henrik; Pedersen, Henrik Chresten

    2016-01-01

    This paper investigates a novel, very high throughput, roll-to-roll (R2R) process for nanostructuring of polymer foils, called R2R extrusion coating. It has the potential to accelerate the integration of nanostructured materials in consumer products for a variety of applications, including optical......, technical, and functional surfaces and devices. In roll-to-roll extrusion coating, a molten polymer film is extruded through a flat die forming a melt curtain, and then laminated onto a carrier foil. The lamination occurs as the melt curtain is pressed between a cooling roller and a counter roller....... By mounting a nanostructured metal shim on the surface of the cooling roller, the relief structure from the shim can be replicated onto a thermoplastic foil. Among the benefits of P oil, the process are availability of a wide range of commercial extruders, off-the-shelf extrusion grade polymers, functional...

  17. Evolution of a high local strain in rolling up MoS2 sheets decorated with Ag and Au nanoparticles for surface-enhanced Raman scattering

    Science.gov (United States)

    Hwang, Da Young; Hack Suh, Dong

    2017-01-01

    We report that a high local strain was obtained for multilayer MoS2 nanoscrolls decorated with noble nanoparticles (Ag and Au NPs) using a rolling process beyond breaking or slipping of MoS2. The local strain was estimated through the bending strain in the nanoscrolls and the extent of coverage of Ag and Au NPs decorated on MoS2, exhibiting magnified surface-enhanced Raman scattering. TEM images showed that the MoS2-Ag and MoS2-Au nanoscrolls have a tube-like morphology decorated with NPs on the inner and outer sides of the MoS2 nanoscrolls. In the Raman spectra, we confirmed the red shift and broadness of the FWHM for nanoscrolls in the eigenvectors of the {{{E}}}{2{{g}}+}1 and {{{E}}}{2g+}1 modes. From the Grüneisen parameter γ and the shear deformation potential β, we obtained peak shifts of ˜4.9 cm-1/% at {{{E}}}{2g-}1 and ˜1.1 cm-1/% strain at {{{E}}}{2g+}1 for free-standing MoS2. According to the obtained relationship of the Raman shift and the induced uniaxial tensile strain, the {{{E}}}{2g-}1 and {{{E}}}{2g+}1 peaks shifted upwards to around -12.8 cm-1 and -2.9 cm-1, respectively, and can be converted to an induced uniaxial tensile strain of about 2.6% for MoS2-Ag nanoscrolls.

  18. 长轴表面滚压加工过程数值模拟的研究%Research on numerical simulaion of rolling processing of long shaft surface

    Institute of Scientific and Technical Information of China (English)

    黄国权; 郝卓

    2011-01-01

    The long shaft surface finishing method is by rolling, we design the specific structure of the rolling wheel, so that the force of the long shaft to be processed more uniformly; the heat generated when processing has a substantial reduction. In addition, the rolling process can also improve the long shaft finishing efficiency. Using dynamic explicit finite element analysis software ANSYS/ LS-DYNA, analyzed the plastic deformation on the long shaft surface machined by the three kinds of shapes rollers, contact force between the long shaft and the wheel, the actual displacement of the node of the long shaft surface after the processing simulatively, and provided theoretical basis to select the appropriate shape for the long shaft rolling machining.%采用滚压加工的方法对长轴表面进行光整加工,设计了滚轮结构,滚轮采用成对的布局方式,使被加工长轴的受力更加均匀;加工时产生的热量大幅度减少.此外,滚压加工还能够提高长轴光整加工的效率.利用显式动力学有限元分析软件ANSYS/LS-DYNA,模拟分析了3种形状的滚轮对长轴被加工表面产生的塑性变形,长轴和滚轮之间的接触力,加工之后长轴表面节点的实际位移量,以此为长轴的滚压加工选取合适的滚轮形状提供理论依据.

  19. 升速轧制对热轧带钢层流冷却出口温度的影响%Influence of Accelerating Rolling on the Laminar Cooling Exit Temperature in Hot Strip Mill

    Institute of Scientific and Technical Information of China (English)

    张大志; 叶海丽; 项晓菲; 谢新亮; 李红霞; 高广

    2012-01-01

    采用传热学原理建立了层流冷却温度有限差分模型,并用现场实测数据对水冷换热系数进行了自适应修正.对德盛1 150 mm热轧带钢层流冷却过程的温度变化进行了数值模拟,建立了一套层流冷却温度仿真系统,分析和研究升速轧制时带钢在层流冷却中温度变化的趋势.结果表明,层冷出口温度受带钢的速度影响较大,在升速过程中,如果不采用集管动态喷水调节,带钢温度出现前低后高的现象,并且随着加速度的增加带钢前后温差越大.以此为依据,现场过程自动化系统L2级硬件采用过程服务器,基础自动化系统L1级硬件采用西门子PLC,L2级和L1级软件分别在C++和Step7V5.4下编程实现,并采用了带钢头尾宏跟踪和过程自动化系统采用带钢样本微跟踪的控制策略,对处于变速及高速运动中的带钢沿长度方向逐点实施控制,用动态调节的冷却集管系统来保证在速度变化期间带钢层流冷却出口温度的稳定性.%The principle of heat transfer is adopted for the strip temperature finite difference model and the heat transfer coefficient of water is amended based on measured data.The temperature change is numerically simulated in the process of Desheng 1 150 mm hot strip laminar cooling.The simulation system is established to study the change trend of laminar cooling temperature in accelerating rolling.Results show that the coil temperature is significantly influenced by the speed of strip,the strip temperature gradually increases from the front to the back,and the temperature deviation increases with the acceleration without dynamic regulation of the cooling pipe system during acceleration.Based on the conclusions,the L2-level hardware is a process server,the L1-level hardware is Siemens PLC for the online control system and the softwares of L1 and L2 are programmed by C++ and Step7V54.The successful control strategy online tracking of head and tail of

  20. Development and Application of Die-Casting High Speed Steel Rolls

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhi-qiang; FU Han-guang; DING Yu-cheng

    2005-01-01

    Due to its high hardness, good red hardness and excellent wear resistance at high temperature, high speed steel (HSS) is fit for the roll manufacture. In order to overcome the segregation of centrifugal casting of HSS roll, die-cast processes were developed and its effects on the properties of the HSS roll were investigated. It was found that pressure, pressing time and speed are three important factors affecting shrinkage cavity. For pouring temperature of 1 400-1 450 ℃, pressure of 150-160 MPa, pressing time of 120-150 s and pressing speed of 14-16 mm/s, a compact HSS roll was obtained, which has no segregation and small working allowance. In the high speed wire rod rolling mill, service life of the HSS roll is 5 to 8 times longer than that of high nickel chromium infinite chilled cast iron roll.