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Sample records for surfaces alloys studied

  1. Comparative study of electron and laser beam surface alloying

    Science.gov (United States)

    Valkov, Stefan Ts.; Petrov, Peter, Iv.; Lazarova, Rumiana L.

    2016-01-01

    High intensity energy fluxes, such as electron beams and laser beams are widely used for surface alloying of metals and alloys. These technologies are able to cause the formation of the so called melt pool where the alloying elements interact each other. It is known that the homogenization of the surface alloy can be explained by intense Marangoni convection, caused by the high temperature gradient in the melt pool. The convection is inversely to the speed of the specimen motion during the alloying process and therefore, the choice of low alloying velocity will reflect on more homogeneous structure of the obtained alloy. In this study, a comparison of the structure and properties of electron and laser beam surface alloying of aluminium with niobium was conducted. The phase composition of the alloyed layers was determined by XRD (X-ray diffraction) with CuKα radiation. The microstructure was studied by SEM (Scanning Electron Microscopy). Chemical analysis was carried out using an EDX electron probe microanalyser. The microhardness of the obtained samples is also measured and compared with respect to the technology of the formation of each surface alloy.

  2. Ab-initio study of surface segregation in aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Yifa, E-mail: yfqin10s@imr.ac.cn; Wang, Shaoqing

    2017-03-31

    Highlights: • A thorough study of surface segregation energies of 41 elements in Al is performed. • Segregation energies vary periodically with the atomic numbers of impurities. • 41 elements are classified into 3 groups according to the signs of segregation energies. • The results are validated by the surface/total concentration ratio in Al alloys. - Abstract: We have calculated surface segregation energies of 41 impurities by means of density functional theory calculations. An interesting periodical variation tendency was found for surface segregation energies derived. For the majority of main group elements, segregation energies are negative which means solute elements enrichment at Al surface is energetically more favorable than uniformly dissolution. Half of transition elements possess positive segregation energies and the energies are sensitive to surface crystallographic orientations. A strong correlation is found between the segregation energies at the Al surface and the surface energ of solute elements.

  3. Study on surface defects in milling Inconel 718 super alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Liu; Chengzu, Ren; Guofeng, Wang; Yinwei, Yang; Lu, Zhang [Tianjin University, Tianjin (China)

    2015-04-15

    Nickel-based alloys have been extensively used as critical components in aerospace industry, especially in the key section of aero engine. In general, these sections are manufactured by milling process because most of them have complex forms. However, surface defects appear frequently in milling due to periodic impact force, which leads to the deterioration of the fatigue life. We conducted milling experiments under different cutting conditions and found that four kinds of defects, i.e., tear, cavity, build up edge (BUE) and groove, commonly appear on the machined surface. Based on the observed results, the morphology and generation regime of these defects are analyzed and the carbide particle cracking is discussed to explain the appearance of the nickel alloy defects. To study the effect of the cutting parameters on the severity of these surface defects, two qualitative indicators, which are named as average number of the defects per field and average area ratio of the defects per field, are presented and the influence laws are summarized based on the results correspondingly. This study is helpful for understanding the generation mechanism of the surface defects during milling process of nickel based super alloy.

  4. Atomic structure of the SbCu surface alloy: A surface X-ray diffraction study

    DEFF Research Database (Denmark)

    Meunier, I.; Gay, J.M.; Lapena, L.

    1999-01-01

    The dissolution at 400 degrees C of an antimony layer deposited at room temperature on a Cu(111) substrate leads to a surface alloy with a p(root 3x root 3)R 30 degrees x 30 degrees superstructure and a Sb composition of 1/3.We present here a structural study of this Sb-Cu compound by surface X...

  5. Study on microstructure and properties of Mg-alloy surface alloying layer fabricated by EPC

    Directory of Open Access Journals (Sweden)

    Chen Dongfeng

    2010-02-01

    Full Text Available AZ91D surface alloying was investigated through evaporative pattern casting (EPC technology. Aluminum powder (0.074 to 0.104 mm was used as the alloying element in the experiment. An alloying coating with excellent properties was fabricated, which mainly consisted of adhesive, co-solvent, suspending agent and other ingredients according to desired proportion. Mg-alloy melt was poured under certain temperature and the degree of negative pressure. The microstructure of the surface layer was examined by means of scanning electron microscopy. It has been found that a large volume fraction of network new phases were formed on the Mg-alloy surface, the thickness of the alloying surface layer increased with the alloying coating increasing from 0.3 mm to 0.5 mm, and the microstructure became compact. Energy dispersive X-ray (EDX analysis was used to determine the chemical composition of the new phases. It showed that the new phases mainly consist of β-Mg17Al12, in addition to a small quantity of inter-metallic compounds and oxides. A micro-hardness test and a corrosion experiment to simulate the effect of sea water were performed. The result indicated that the highest micro-hardness of the surface reaches three times that of the matrix. The corrosion rate of alloying samples declines to about a fifth of that of the as-cast AZ91D specimen.

  6. DFT study on the water molecule adsorption and the surface dissolution behavior of Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Nezafati, Marjan [Materials Science and Engineering Department, University of Wisconsin-Milwaukee, Milwaukee, WI 53211 (United States); Cho, Kyu [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, Aberdeen Proving Ground, MD 21005 (United States); Giri, Anit [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, Aberdeen Proving Ground, MD 21005 (United States); TKC Global, Herndon, VA 20171 (United States); Kim, Chang-Soo, E-mail: kimcs@uwm.edu [Materials Science and Engineering Department, University of Wisconsin-Milwaukee, Milwaukee, WI 53211 (United States)

    2016-10-01

    Mg-based alloys have a strong potential for various structural and biomedical applications. A critical issue associated with Mg-based alloys is their high degradation (corrosion) rates in oxidation environments. It is known that both the internal crystal structures and the impurity compositions/contents in the Mg alloys can affect the degradation rates. In the present work, we employed the density-functional theory (DFT) computation technique to understand the surface degradation behaviors with different crystallographic orientations and impurity elements from an atomistic point of view. Here, we studied the adsorption response of a water molecule to the Mg alloy surface and the dissolution of surface atoms that can be potentially applied to describe the degradation behavior of Mg/Mg alloy. The tendency for water molecule adsorption was quantified for Mg-based slab systems with low-index surface planes and various alloying elements including Al, Zn, Ca, and Y. The trends for surface degradation from these systems were examined using surface energy analysis and electrode potential shift analysis. The results show that adding Ca and/or Y increases the propensity to attract a water molecule to the alloy surface. Also, it was generally found that the relative electrode potential shift of Mg-Y alloys is positive while those of all other alloys are negative. - Highlights: • DFT was used to study the dissolution behavior of Mg atoms from Mg/Mg alloy surface. • Degree of a water molecule adsorption in Mg/Mg alloy surfaces was quantified. • Electrode potential shift trend in Mg alloy surfaces with Al, Zn, Ca, or Y was predicted.

  7. Benzene adsorption on binary Pt3M alloys and surface alloys: a DFT study.

    Science.gov (United States)

    Sabbe, Maarten K; Laín, Lucia; Reyniers, Marie-Françoise; Marin, Guy B

    2013-08-07

    Benzene adsorption on Pt3M/Pt(111) surfaces and Pt3M(111) bulk alloys (M = Fe, Co, Ni, Cu, Pd, Ag, Au) is analyzed using density functional theory calculations on 4-layered slabs in the framework of catalyst development for aromatics hydrogenation. Segregation in the top layers was allowed for, accounting for the actual stoichiometric composition of the top layers rather than using simplified 'skin' or 'sandwich' structures. On the surfaces that do not segregate (M = Pd, Ag, Au), the preferred benzene adsorption site is the hollow Pt3-hcp(0) site. On antisegregated "Pt-skin" surfaces (M = Fe, Co, Ni, Cu, Pd), which have a top layer composed entirely of Pt, benzene prefers bridge sites with a maximized number of solute atoms M in the subsurface layers. Benzene adsorption is weaker than on pure Pt(111), by 0.1-0.5 eV on the surface alloys and by 0.6-1.0 eV on bulk alloys, except for Pt3Pd alloys, which behave similarly to pure Pt. On the fully segregated Pt3Ag and Pt3Au alloys, which have a Ag resp. Au monolayer on top, only physisorption occurs. Benzene adsorption does not change the segregation state of the catalyst. From various DOS-based catalyst descriptors, the occupied d-band center of the clean catalyst slab shows the best correlation with benzene adsorption energies, allowing the prediction of benzene adsorption energies on a range of other Pt-based bimetallic alloys.

  8. Experimental studies of an In/Pb surface alloy on the Ge(111) surface

    Science.gov (United States)

    Sohail, Hafiz M.; Uhrberg, R. I. G.

    2013-03-01

    There is an increasing interest in two-dimensional (2D) surface alloys as model systems for studies of various physical phenomena. We have formed a binary In/Pb surface alloy on Ge(111) by evaporating 0.8 monolayer (ML) of In on the Pb/Ge(111) surface with 1.33 ML of Pb. A highly ordered 3x3 periodicity is formed after annealing at a temperature slightly below 200 oC, as verified by both low energy electron diffraction and scanning tunneling microscopy (STM). Overview STM images, obtained at 40 K, show protrusions arranged according to a honeycomb structure. Detailed STM images reveal that the protrusions consist of atomic sized features with a local hexagonal arrangement. Each 3x3 unit cell contains nine such features. Based on angle resolved photoelectron spectroscopy data, we have identified three surface bands within the bulk band gap, which all cross the Fermi level leading to a metallic character of the surface. The dispersions of these bands have been mapped in detail along the high symmetry directions of the 3x3 surface Brillouin zone. Fermi contours mapped in 2D k-space show interesting features. In particular, the occurrence of two differently rotated hexagon like contours will be discussed in relation to the atomic arrangement suggested by the STM images. The work was financially supported by the Swedish Research Council.

  9. XPS study on double glow plasma corrosion-resisting surface alloying layer

    Science.gov (United States)

    Ai, Jiahe; Xu, Jiang; He, Fei; Xie, Xishan; Xu, Zhong

    2003-02-01

    Double glow plasma corrosion-resisting surface alloying layer (SAL) formed on low carbon steel 1020 was studied by X-ray photoelectron spectroscopy (XPS) and other means. Results show that the passive film of the surface alloying layer after electrochemical test in 3.5% NaCl solution consists of Cr and Fe oxide such as CrO 3, Cr 2O 3, Fe 2O 3 and FeO and metallic Ni and Mo, and it attributes to the fact that a continuous and compact corrosion-resisting surface alloying layer with rich Cr, Ni and Mo was formed on the surface of steel 1020 so as to increase its corrosion resistance greatly. Therefore, double glow plasma technique will be widely used in corrosion-resisting surface science.

  10. Surface morphology study of some Cu–Ni reference alloys using laser induced breakdown spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Sheta, S.A. [National Institute of Laser Enhanced Science (NILES), Cairo University, 12613, Giza (Egypt); Di Carlo, G.; Ingo, G.M. [Istituto per lo Studio dei Materiali Nanostrutturati (ISMN-CNR), Area della Ricerca Roma 1 Montelibretti, 00016, Monterotondo Scalo, Rome (Italy); Harith, M.A., E-mail: mharithm@niles.edu.eg [National Institute of Laser Enhanced Science (NILES), Cairo University, 12613, Giza (Egypt)

    2016-04-15

    In the present work a detailed study of the surface morphology of purposely-prepared Cu–Ni reference alloys has been performed. These alloys have been prepared via tailored casting methods in order to have samples with same chemical composition and different local chemical enrichments of both metals. A micro-LIBS system for surface spatial scanning was set up based on a second harmonic Nd:YAG laser at 532 nm and using a focusing lens of focal length 7 cm to disclose the local chemical composition variation. Surface morphological scanning was performed for some of the binary Cu–Ni reference alloys to differentiate between chemically homogeneous and heterogeneous alloys. LIBS results were compared with the information of the Scanning Electron Microscope coupled with Energy Dispersive X-ray (SEMEDS) investigation carried out to provide surface local large-area chemical analysis via EDS technique. It has been proved that LIBS is a simple, sensitive and direct technique in the determination of homogeneity or heterogeneity of the sample's surface. The LIBS results have been shown to be more sensitive and accurate in the heterogeneity determination than other used conventional analytical techniques. - Highlights: • Surface LIBS scanning was performed for Cu–Ni reference alloy samples. • LIBS system was based on a 2nd harmonic Nd:YAG laser and a focusing lens (f = 7 cm). • LIBS results were compared with SEM imaging and EDS chemical analysis. • Surface homogeneity and heterogeneity have been differentiated successfully. • LIBS is a sensitive analytical tool in surface metallurgical study.

  11. Study on the surface constitute properties of high-speed end milling aluminum alloy

    Science.gov (United States)

    Huang, Xiaoming; Li, Hongwei; Yumeng, Ma

    2017-09-01

    The physical and mechanical properties of the metal surface will change after the metal cutting processing. The comprehensive study of the influence of machining parameters on surface constitute properties are necessary. A high-speed milling experiment by means of orthogonal method with four factors was conducted for aluminum alloy7050-T7451. The surface constitutive properties of the Al-Alloy surface were measured using SSM-B4000TM stress-strain microprobe system. Based on all the load-depth curves obtained, the characteristics parameters such as strain hardening exponent n and yield strength σy of the milling surface are calculated. The effect of cutting speed, feed rate, and width and depth of cut on n and σy was investigated using the ANOVA techniques. The affecting degree of milling parameters on n and σy was v>fz> ap < ae. The influence of milling parameters on n and σ y was described and discussed.

  12. Positron annihilation study of aluminum, titanium, and iron alloys surface after shot peening

    Energy Technology Data Exchange (ETDEWEB)

    Zaleski, R.; Gorgol, M.; Wiertel, M. [Maria Curie-Sklodowska University, Institute of Physics, Lublin (Poland); Zaleski, K. [Lublin University of Technology, Faculty of Mechanical Engineering, Lublin (Poland)

    2015-08-15

    Shot peening influence on alloys based on iron, aluminum, and titanium was studied using positron annihilation lifetime spectroscopy (PALS) and residual stress measurements. The PALS spectra were analyzed assuming two lifetime components. While the residual stresses change in a similar way in all the samples, the PALS results show an opposite tendency of a component relative intensities change with the time of shot peening for the Ti alloy as compared to steel or the Al alloy. A comparison between the depth profiles of positron implantation and the residual stress distribution reveals that the positron range covers a whole depth where residual stress is observed only in the Ti alloy. Based on this observation, the evolution of the defect concentration is presumed, consisting in migration of large defects away from the surface, while only smaller ones remain close to the surface. Furthermore, the positron lifetime distribution in the Al alloy was determined using the MELT program. The results showed that the initial single, wide distribution of lifetime splits into two narrower ones with increasing shot peening time. (orig.)

  13. Study on the early surface films formed on Mg-Y molten alloy in different atmospheres

    Directory of Open Access Journals (Sweden)

    A.R. Mirak

    2015-09-01

    Full Text Available In the present study, the non-isothermal early stages of surface oxidation of liquid Mg-1%Y alloy during casting were studied under UPH argon, dry air, and air mixed with protective fluorine-bearing gases. The chemistry and morphology of the surface films were characterized by SEM and EDX analyses. The results indicate a layer of smooth and tightly coherent oxidation film composed of MgO and Y2O3 formed on the molten Mg-Y alloy surface with 40–60 nm thickness under dry air. A dendritic/cellular microstructure is clearly visible with Y-rich second phases gathered in surface of the melt and precipitated along the grain/cell boundaries under all gas conditions. Under fluorine-bearing gas mixtures, the surface film was a mixed oxide and fluoride and more even; a flat and folded morphology can be seen under SF6 with oxide as dominated phase and under 1, 1, 1, 2-tetra-fluoroethane, a smooth and compact surface film uniformly covering the inner surface of the bubble with equal oxide and fluoride thickness, which results in a film without any major defects. MgF2 phase appears to be the key characteristic of a good protective film.

  14. Influence and Simulation Study of Surface Coating Damage on Pitting Corrosion of 7B04 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    WANG Chenguang

    2016-12-01

    Full Text Available Self-corrosion and pitting corrosion of 7B04 aluminum alloy at different environment conditions were studied by electrochemical test with simulating surface coating damage on 7B04 aluminum alloy. The forming conditions of pitting corrosion after contacting 7B04 aluminum alloy with TA15 titanium alloy were analyzed by finite element method which was based on the mathematical model of galvanic corrosion. The results indicate that the pitting potential of 7B04 aluminum alloy is influenced by Cl- concentration and pH value. Pitting corrosion of 7B04 aluminum alloy in self-corrosion condition can occur in neutral solution(mass fraction of NaCl>5% or in acidic solution(mass fraction of NaCl=3.5%. The potential rises when 7B04 aluminum alloy contacts with TA15 titanium alloy which results in the occurrence probability of pitting corrosion. The occurrence probability of pitting corrosion is increased. The pitting corrosion of 7B04 aluminum alloy initiates and propagates when the area ratio of cathode and anode is greater than 40 in neutral solution(mass fraction of NaCl=3.5%. The potential of 7B04 aluminum alloy decreases slowly with the increase of the distance between cathode and anode, and the decline of the potential is not over 2 mV at distance within 10 m.

  15. Electrochemical & osteoblast adhesion study of engineered TiO{sub 2} nanotubular surfaces on titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Rahman, Zia Ur [School of Engineering and Technology, Central Michigan University, Mt. Pleasant, MI (United States); Haider, Waseem, E-mail: haide1w@cmich.edu [School of Engineering and Technology, Central Michigan University, Mt. Pleasant, MI (United States); Pompa, Luis [Department of Mechanical Engineering, University of Texas–Pan American, Edinburg, TX (United States); Deen, K.M. [Department of Metallurgy & Materials Engineering, CEET, University of the Punjab, 54590 Lahore (Pakistan); Department of Materials Engineering, University of British Columbia, Vancouver, BC V6T 1Z4 (Canada)

    2016-01-01

    TiO{sub 2} nanotubes were grafted on the surface of cpTi, Ti6Al4V and Ti6Al4V-ELI with the aim to provide a new podium for human pre-osteoblast cell (MC3T3) adhesion and proliferation. The surface morphology and chemistry of these alloys were examined with scanning electron microscopy and energy dispersive x-ray spectroscopy. TiO{sub 2} nanotubes were further characterized by cyclic potentiodynamic polarization tests and electrochemical impedance spectroscopy. The vertically aligned nanotubes were subjected to pre-osteoblast cell proliferation in order to better understand cell–material interaction. The study demonstrated that these cells interact differently with nanotubes of different titanium alloys. The significant acceleration in the growth rate of pre-osteoblast cell adhesion and proliferation is also witnessed. Additionally, the cytotoxicity of the leached metal ions was evaluated by using a tetrazolium-based bio-assay, MTS. Each group of data was operated for p < 0.05, concluded one way ANOVA to investigate the significance difference. - Highlights: • TiO{sub 2} nanotubes were grafted on cpTi, Ti6Al4V and Ti6Al4V-ELI via anodization. • MC3T3 cells interact differently with nanotubes of different titanium alloys. • TiO{sub 2} nanotubes have a positive impact on the osteoblast cell viability.

  16. A theoretical study of CH4 dissociation on pure and gold-alloyed Ni(111) surfaces

    DEFF Research Database (Denmark)

    Kratzer, P.; Hammer, Bjørk; Nørskov, Jens Kehlet

    1996-01-01

    We present a density functional theory study of the first step of CH4 adsorption on the Ni(111) surface, dissociation into adsorbed CH3 and H. The rupture of the C-H bond occurs preferentially on top of a Ni atom, with a dissociation barrier of about 100 kJ/mol (including zero point corrections...... to the surface is responsible for the highest real mode. Alloying the surface with gold also affects the reactivity of the Ni atoms on adjacent surface sites. The dissociation barrier is increased by 16 and 38 kJ/mol for a Ni atom with one or two gold neighbors, respectively. We attribute these changes...... to a shift in the local density of d states at the nickel atoms in the neighborhood of gold. (C) 1996 American Institute of Physics....

  17. Pulse electrochemical machining on Invar alloy: Optical microscopic/SEM and non-contact 3D measurement study of surface analyses

    Science.gov (United States)

    Kim, S. H.; Choi, S. G.; Choi, W. K.; Yang, B. Y.; Lee, E. S.

    2014-09-01

    In this study, Invar alloy (Fe 63.5%, Ni 36.5%) was electrochemically polished by PECM (Pulse Electro Chemical Machining) in a mixture of NaCl, glycerin, and distilled water. A series of PECM experiments were carried out with different voltages and different electrode shapes, and then the surfaces of polished Invar alloy were investigated. The polished Invar alloy surfaces were investigated by optical microscope, scanning electron microscope (SEM), and non-contact 3D measurement (white light microscopes) and it was found that different applied voltages produced different surface characteristics on the Invar alloy surface because of the locally concentrated applied voltage on the Invar alloy surface. Moreover, we found that the shapes of electrode also have an effect on the surface characteristics on Invar alloy surface by influencing the applied voltage. These experimental findings provide fundamental knowledge for PECM of Invar alloy by surface analysis.

  18. Carbon induced metal dusting of iron-nickel-chromium alloy surfaces : a scanning auger microscopy study

    NARCIS (Netherlands)

    Palasantzas, G; DeHosson, JTM

    2004-01-01

    In this work, we present an investigation on metal dusting of iron-nickel-chromium (Fe-Ni-Cr) alloy surfaces using scanning auger microscopy. It is shown that the formation of surface Cr-oxide and the surface finish condition can strongly influence and interrupt this catastrophic phenomenon. The

  19. Transmission electron microscope studies in the surface oxide on the La-containing AB{sub 2} metal hydride alloy

    Energy Technology Data Exchange (ETDEWEB)

    Young, K., E-mail: kwo.young@basf.com; Chao, B.; Pawlik, D.; Shen, H.T.

    2016-07-05

    La-addition to a Laves-phase based AB{sub 2} metal hydride alloy improves the high-rate discharge and −40 °C charge-transfer resistance significantly. Surface oxide formation and embedded Ni inclusions of the alloy were studied using magnetic susceptibility, BET surface area and pore size measurements, scanning electron microscopy (SEM), and transmission electron microscopy (TEM). BET measurements correlate with the double-layer capacitance measured at −40 °C, indicating a factor 3 increase in surface area with 5 at.% La replacement of Zr. Surface catalytic ability of the same alloy improves by a factor of 13. TEM reveals the surface of the La-free sample as lightly oxidized Ni, Ti, and Zr, while the La-containing sample is randomly distributed and heavily-oxidized (Ni, Cr)O{sub x} coating the grain/oxide channel wall. These catalytic channels are believed to be the source of improvement in the low-temperature performance of these La-containing AB{sub 2} metal hydride alloys. - Highlights: • Surface area and catalytic ability improve with La-addition in an AB{sub 2} MH alloy. • TEM is used to study the surface oxide structure in the La-containing AB{sub 2} MH alloy. • Catalytic ability improvement was linked to the aligned channels in grain boundaries. • The open channel can transport both electrolyte and soluble ions. • Surface Ni-clusters have no direct impact on the La-containing AB{sub 2} MH alloys.

  20. Density functional theory study for the enhanced sulfur tolerance of Ni catalysts by surface alloying

    Science.gov (United States)

    Hwang, Bohyun; Kwon, Hyunguk; Ko, Jeonghyun; Kim, Byung-Kook; Han, Jeong Woo

    2018-01-01

    Sulfur compounds in fuels deactivate the surface of anode materials in solid oxide fuel cells (SOFCs), which adversely affect the long-term durability. To solve this issue, it is important to design new SOFC anode materials with high sulfur tolerance. Unfortunately, it is difficult to completely replace the traditional Ni anode owing to its outstanding reactivity with low cost. As an alternative, alloying Ni with transition metals is a practical strategy to enhance the sulfur resistance while taking advantage of Ni metal. Therefore, in this study, we examined the effects of transition metal (Cu, Rh, Pd, Ag, Pt, and Au) doping into a Ni catalyst on not only the adsorption of H2S, HS, S, and H but also H2S decomposition using density functional theory (DFT) calculations. The dopant metals were selected rationally by considering the stability of the Ni-based binary alloys. The interactions between sulfur atoms produced by H2S dissociation and the surface are weakened by the dopant metals at the topmost layer. In addition, the findings show that H2S dissociation can be suppressed by doping transition metals. It turns out that these effects are maximized in the Au-doped Ni catalyst. Our DFT results will provide useful insights into the design of sulfur-tolerant SOFC anode materials.

  1. Brushing-induced surface roughness of two nickel based alloys and a titanium based alloy: a comparative study - in vitro study.

    Science.gov (United States)

    Acharya, B L Guruprasanna; Nadiger, Ramesh; Shetty, Bharathraj; Gururaj, G; Kumar, K Naveen; Darshan, D D

    2014-06-01

    Alloys with high nickel content have been increasingly used in dentistry. Alloys have high corrosion rates when exposed to chemical or physical forces that are common intra orally. Titanium is the most biocompatible materials for crowns, fixed partial dentures and implants in the present use, but paradoxically the self-protective oxide film on the titanium can be affected by excessive use of the most common preventive agents in dentistry. Therefore, this study is undertaken in order to draw attention toward the potential effect of prophylactic brushing in a saline medium. Forty-five wax patterns in equal dimensions of 10 mm × 10 mm × 2 mm were cast in titanium (Grade II) and nickel-chromium. Of the 45 wax patterns, 15 wax patterns were used for preparing cast titanium samples and 30 wax patterns were used for preparing cast nickel-chromium samples and polished. These samples were divided into three groups of 15 samples each. They are brushed for 48 h each clinically simulating 2 years of brushing in a saline tooth paste medium. The surface roughnesses of the samples were evaluated using profilometer, scanning electron microscopes and energy dispersive spectroscopy. RESULTS were subjected to statistical analysis. The statistical analysis of the Rz and Ra surface roughness values were calculated. Significant difference of surface roughness was present in the titanium samples compared to that of the machine-readable cataloguing and Wirolloy (nickel-chromium) samples after the study. To know the difference in the values of all samples before and after, Student's paired t-test was carried out. RESULTS showed that there is a significant change in the Rz and Ra values of titanium samples. The present findings suggest that, prophylactic brushing with the fluoridated toothpaste have an effect on the surface roughness of titanium and also to a certain extent, on nickel-chromium. Therefore, careful consideration must be given to the selection of the toothbrushes and

  2. Pulse electrochemical machining on Invar alloy: Optical microscopic/SEM and non-contact 3D measurement study of surface analyses

    Energy Technology Data Exchange (ETDEWEB)

    Kim, S.H.; Choi, S.G.; Choi, W.K.; Yang, B.Y. [School of Mechanical Engineering, Inha University, Incheon 402-751 (Korea, Republic of); Lee, E.S., E-mail: leees@dreamwiz.com [Department of Mechanical Engineering, Inha University, Incheon 402-751 (Korea, Republic of)

    2014-09-30

    Highlights: • Invar alloy was electrochemically polished and then subjected to PECM (Pulse Electro Chemical Machining) in a mixture of NaCl, glycerin, and distilled water. • Optical microscopic/SEM and non-contact 3D measurement study of Invar surface analyses. • Analysis result shows that applied voltage and electrode shape are factors that affect the surface conditions. - Abstract: In this study, Invar alloy (Fe 63.5%, Ni 36.5%) was electrochemically polished by PECM (Pulse Electro Chemical Machining) in a mixture of NaCl, glycerin, and distilled water. A series of PECM experiments were carried out with different voltages and different electrode shapes, and then the surfaces of polished Invar alloy were investigated. The polished Invar alloy surfaces were investigated by optical microscope, scanning electron microscope (SEM), and non-contact 3D measurement (white light microscopes) and it was found that different applied voltages produced different surface characteristics on the Invar alloy surface because of the locally concentrated applied voltage on the Invar alloy surface. Moreover, we found that the shapes of electrode also have an effect on the surface characteristics on Invar alloy surface by influencing the applied voltage. These experimental findings provide fundamental knowledge for PECM of Invar alloy by surface analysis.

  3. A Study on Surface Modification of Al7075-T6 Alloy against Fretting Fatigue Phenomenon

    Directory of Open Access Journals (Sweden)

    E. Mohseni

    2014-01-01

    Full Text Available Aircraft engines, fuselage, automobile parts, and energy saving strategies in general have promoted the interest and research in the field of lightweight materials, typically on alloys based on aluminum. Aluminum alloy itself does not have suitable wear resistance; therefore, it is necessary to enhance surface properties for practical applications, particularly when aluminum is in contact with other parts. Fretting fatigue phenomenon occurs when two surfaces are in contact with each other and one or both parts are subjected to cyclic load. Fretting drastically decreases the fatigue life of materials. Therefore, investigating the fretting fatigue life of materials is an important subject. Applying surface modification methods is anticipated to be a supreme solution to gradually decreasing fretting damage. In this paper, the authors would like to review methods employed so far to diminish the effect of fretting on the fatigue life of Al7075-T6 alloy. The methods include deep rolling, shot peening, laser shock peening, and thin film hard coatings. The surface coatings techniques are comprising physical vapor deposition (PVD, hard anodizing, ion-beam-enhanced deposition (IBED, and nitriding.

  4. An introduction to surface alloying of metals

    CERN Document Server

    Hosmani, Santosh S; Goyal, Rajendra Kumar

    2014-01-01

    An Introduction to Surface Alloying of Metals aims to serve as a primer to the basic aspects of surface alloying of metals. The book serves to elucidate fundamentals of surface modification and their engineering applications. The book starts with basics of surface alloying and goes on to cover key surface alloying methods, such as carburizing, nitriding, chromizing, duplex treatment, and the characterization of surface layers. The book will prove useful to students at both the undergraduate and graduate levels, as also to researchers and practitioners looking for a quick introduction to surface alloying.

  5. Adsorption of arginine, glycine and aspartic acid on Mg and Mg-based alloy surfaces: A first-principles study

    Science.gov (United States)

    Fang, Zhe; Wang, Jianfeng; Yang, Xiaofan; Sun, Qiang; Jia, Yu; Liu, Hairong; Xi, Tingfei; Guan, Shaokang

    2017-07-01

    Studying the adsorption behaviors of biomolecules on the surface of Mg and Mg-based alloy has a fundamental and important role for related applications in biotechnology. In the present work, we systematically investigate and compare the adsorption properties of three typical amino acids, i.e., Arg (arginine), Gly (glycine) and Asp (aspartic acid), which form RGD tripeptide, on the Mg (0 0 0 1) surface with various doping (Zn, Y, and Nd), and aim to realize proper binding between biomolecules and Mg and Mg-based biomedical materials. Our results show that flat adsorption configurations of the functional groups binding to the surfaces are favored in energy for all the three selected amino acids. In specific, for the amino acids adsorped on clean Mg (0 0 0 1) surface, the adsorption energy (Eads) of Arg is found to be -1.67 eV for the most stable configuration, with amino and guanidyl groups binding with the surface. However, Gly (Asp) is found to binding with the surface through amino and carboxyl groups, with a -1.16 eV (-1.15 eV) binding energy. On the 2% Zn doped Mg (0 0 0 1) alloy surface (Mg-Zn (2%)), the Eads are significantly increased to be -1.91 eV, -1.32 eV and -1.35 eV for Arg, Gly and Asp, respectively. While the Mg-Y (1%) and Mg-Nd (1%) slightly weaken the adsorption of three amino acids. Moreover, we have performed detail discussions of the binding properties between amino acids and surfaces by projected density of states (PDOS) combined with charge transfer analyses. Our studies provide a comprehensive understanding on the interactions between amino acids and Mg and Mg-based alloy surfaces, with respect to facilitate the applications of Mg and Mg-based biomedical alloys in biosensing, drug delivery, biomolecule coating and other fields in biotechnology.

  6. Surface Features of Nanocrystalline Alloys

    Directory of Open Access Journals (Sweden)

    Marcel Miglierini

    2015-12-01

    Full Text Available Nanocrystalline alloys are prepared by controlled annealing of metallic glass precursors. The latter are obtained by rapid quenching of a melt on a rotating wheel. This process leads to structural deviation of the produced ribbons’ surfaces. Structural features of as-quenched and thermally annealed 57Fe81Mo8Cu1B10 ribbons were studied employing Conversion Electron Mössbauer Spectrometry (CEMS and Conversion X-ray Mössbauer Spectrometry (CXMS. Enrichment of the alloy’s composition in 57Fe helped in identification of surface crystallites that were formed even during the production process. Magnetite and bcc-Fe were found at the wheel side of the as-quenched ribbons whereas only bcc-Fe nanocrystals were uncovered at the opposite air side. Accelerated formation of bcc-Fe was observed in this side of the ribbons after annealing. The relative content of magnetite at the wheel side was almost stable in near surface areas (CEMS and in more deep subsurface regions (CXMS. It vanished completely after annealing at 550 °C. No magnetite was observed at the air side of the ribbons regardless the annealing temperature and/or depth of the scanned regions.

  7. [Studies on the recovery of pharmaceutical drug substances from surfaces made of defined stainless-steel alloys].

    Science.gov (United States)

    Kloss, S; Müller, U; Oelschläger, H

    2005-09-01

    Facilities for the manufacturing of pharmaceutical drug substances on the pilot-plant and the industrial scale as well as chemical reactors and vessels used for chemical work-up mainly consist of alloyed stainless steel. The influence of the alloy composition and the surface condition, i.e. of the roughness of the stainless-steel materials, on the adsorption of structurally diverse steroidal substances and, hence, on the quality of the products was studied. In general, stainless-steel alloys with smooth, not so rough surfaces are to be favored as reactor material. However, it was demonstrated in this study that, on account of the weak interaction between active substances and steel materials, mechanically polished materials of a medium roughness up to approx. 0.4 microm can be employed instead of the considerably more cost-intensive electrochemically polished stainless-steel surfaces. The type of surface finishing up to a defined roughness, then, has no influence on the quality of these pharmaceutical products. Substances that, because of their molecular structure, can function as "anions" in the presence of polar solvents, are adsorbed on very smooth surfaces prepared by electrochemical methods, forming an amorphous surface film. For substances with this structural characteristics, the lower-cost mechanically polished reactor materials of a medium roughness up to approx. 0.5 microm should be used exclusively.

  8. Phase diagrams for surface alloys

    DEFF Research Database (Denmark)

    Christensen, Asbjørn; Ruban, Andrei; Stoltze, Per

    1997-01-01

    of the heat of segregation from the bulk and the sign of the excess interactions between the atoms in the surface (the surface mixing energy). We also consider the more complicated cases a with ordered surface phases, nonpseudomorphic overlayers, second layer segregation, and multilayers. The discussion......We discuss surface alloy phases and their stability based on surface phase diagrams constructed from the surface energy as a function of the surface composition. We show that in the simplest cases of pseudomorphic overlayers there are four generic classes of systems, characterized by the sign...... is based on density-functional calculations using the coherent-potential approximation and on effective-medium theory. We give self-consistent density-functional results for the segregation energy and surface mixing energy for all combinations of the transition and noble metals. Finally we discuss...

  9. Theoretical study of the noble metals on semiconductor surfaces and Ti-base shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Yungui [Iowa State Univ., Ames, IA (United States)

    1994-07-27

    The electronic and structural properties of the (√3 x√3) R30° Ag/Si(111) and (√3 x √3) R30° Au/Si(111) surfaces are investigated using first principles total energy calculations. We have tested almost all experimentally proposed structural models for both surfaces and found the energetically most favorable model for each of them. The lowest energy model structure of the (√3 x √3) R30° Ag/Si(111) surface consists of a top layer of Ag atoms arranged as ``honeycomb-chained-trimers`` lying above a distorted ``missing top layer`` Si(111) substrate. The coverage of Ag is 1 monolayer (ML). We find that the honeycomb structure observed in STM images arise from the electronic charge densities of an empty surface band near the Fermi level. The electronic density of states of this model gives a ``pseudo-gap`` around the Fermi level, which is consistent with experimental results. The lowest energy model for the (√3 x √3) R30° Au/Si(111) surface is a conjugate honeycomb-chained-trimer (CHCT-1) configuration which consists of a top layer of trimers formed by 1 ML Au atoms lying above a ``missing top layer`` Si(111) substrate with a honeycomb-chained-trimer structure for its first layer. The structures of Au and Ag are in fact quite similar and belong to the same class of structural models. However, small variation in the structural details gives rise to quite different observed STM images, as revealed in the theoretical calculations. The electronic charge density from bands around the Fermi level for the (√3 x √3) R30°, Au/Si(111) surface also gives a good description of the images observed in STM experiments. First principles calculations are performed to study the electronic and structural properties of a series of Ti-base binary alloys TiFe, TiNi, TiPd, TiMo, and TiAu in the B2 structure.

  10. Surface treatment of mercury-free alloys.

    Science.gov (United States)

    Geiger, S B; Gurbatov, D; Dariel, M P; Eichmiller, F C; Liberman, R; Ratzker, M

    1999-01-01

    Finishing and polishing methods were examined for two metallic direct restorative materials being proposed as possible alternatives to amalgam, namely a gallium alloy and a consolidated silver alloy. The polished surfaces were compared to a conventional spherical amalgam (Tytin). After initial surface treatment with a 12-fluted tungsten carbide bur in a high-speed dental hand-piece, three polishing methods were evaluated: slow-speed polishing burs, rubber polishing points, and polishing disks (Sof-Lex). Each of these methods was followed by an additional surface treatment in which a pumice-flour/water slurry was applied with a rotary brush and a final surface treatment with a zinc-oxide/ethanol slurry that was applied with rotary rubber cups. The surface roughness was evaluated by profilometric measurements and light microscopy. The results showed that the smoothest surfaces for all metals were achieved with rotary finishing and polishing disks. Using the rubber points resulted in surfaces that were statistically similar to the disk-polished surfaces on all three materials. The polished surface of gallium alloy was consistently slightly rougher than that of amalgam. The consolidated silver also presented a consistently rougher surface than did amalgam, although these differences were not statistically significant. The additional polishing with pumice and zinc oxide improved the luster, but did not significantly improve the measured surface smoothness in any of the restorative materials studied.

  11. XPS and electrochemical impedance spectroscopy studies on effects of the porcelain firing process on surface and corrosion properties of two nickel-chromium dental alloys.

    Science.gov (United States)

    Qiu, Jing; Tang, Chun-bo; Zhu, Zhi-jun; Zhou, Guo-xing; Wang, Jie; Yang, Yi; Wang, Guo-ping

    2013-11-01

    The aim of this study was to evaluate the effects of a simulated porcelain firing process on the surface, corrosion behavior and cell culture response of two nickel-chromium (Ni-Cr) dental alloys. A Be-free alloy and a Be-containing alloy were tested. Before porcelain firing, as-cast specimens were examined for surface composition using X-ray photoelectron spectroscopy and metallurgical phases using X-ray diffraction. Corrosion behaviors were evaluated using electrochemical impedance spectroscopy. 3T3 fibroblasts were cultured and exposed indirectly to specimens. MTT assays were counted after 3 and 6 days. The cell culture mediums exposed to specimens were analyzed for metal ion release. After porcelain firing, similar specimens were examined for the same properties. In both as-cast and fired conditions, the Be-free Ni-Cr alloy showed significantly more resistance to corrosion than the Be-containing Ni-Cr alloy, which exhibited BeNi phase. After porcelain firing, the corrosion resistance of the Be-free Ni-Cr alloy decreased statistically, corresponding with evident decreases of Cr and Ni oxides on the alloy surface. Also, the alloy's MTT assay decreased significantly corresponding with an obvious increase of Ni-ion release after the firing. For the Be-containing Ni-Cr alloy, the firing process led to increases of surface oxides and metallic Be, while its corrosion resistance and cell culture response were not significantly changed after porcelain firing. The results suggested that the corrosion resistance and biocompatibility of the Be-free Ni-Cr alloy decreased after porcelain firing, whereas the firing process had little effect on the same properties of the Be-containing Ni-Cr alloy.

  12. Effects of conventional welding and laser welding on the tensile strength, ultimate tensile strength and surface characteristics of two cobalt-chromium alloys: a comparative study.

    Science.gov (United States)

    Madhan Kumar, Seenivasan; Sethumadhava, Jayesh Raghavendra; Anand Kumar, Vaidyanathan; Manita, Grover

    2012-06-01

    The purpose of this study was to evaluate the efficacy of laser welding and conventional welding on the tensile strength and ultimate tensile strength of the cobalt-chromium alloy. Samples were prepared with two commercially available cobalt-chromium alloys (Wironium plus and Diadur alloy). The samples were sectioned and the broken fragments were joined using Conventional and Laser welding techniques. The welded joints were subjected to tensile and ultimate tensile strength testing; and scanning electron microscope to evaluate the surface characteristics at the welded site. Both on laser welding as well as on conventional welding technique, Diadur alloy samples showed lesser values when tested for tensile and ultimate tensile strength when compared to Wironium alloy samples. Under the scanning electron microscope, the laser welded joints show uniform welding and continuous molt pool all over the surface with less porosity than the conventionally welded joints. Laser welding is an advantageous method of connecting or repairing cast metal prosthetic frameworks.

  13. Laser surface alloying on aluminum and its alloys: A review

    Science.gov (United States)

    Chi, Yiming; Gu, Guochao; Yu, Huijun; Chen, Chuanzhong

    2018-01-01

    Aluminum and its alloys have been widely used in aerospace, automotive and transportation industries owing to their excellent properties such as high specific strength, good ductility and light weight. Surface modification is of crucial importance to the surface properties of aluminum and its alloys since high coefficient of friction, wear characteristics and low hardness have limited their long term performance. Laser surface alloying is one of the most effective methods of producing proper microstructure by means of non-equilibrium solidification which results from rapid heating and cooling. In this paper, the influence of different processing parameters, such as laser power and scanning velocity is discussed. The developments of various material systems including ceramics, metals or alloys, and metal matrix composites (MMCs) are reviewed. The microstructure, hardness, wear properties and other behaviors of laser treated layer are analyzed. Besides, the existing problems during laser surface treatment and the corresponding solutions are elucidated and the future developments are predicted.

  14. [Study of Ag-containing on casting cobalt chromium alloy on the surface structure and the cell toxicity in vitro].

    Science.gov (United States)

    Zhao, Min; Liang, Rui-ying; Meng, He; Xu, Yan-li; Li, Jing-dong; Wu, Wen-hui

    2012-10-01

    To detect cobalt chromium alloy antimicrobial coating silver of the surface structure and the cell toxicity in order to provide a theoretical basis for clinical application. Plasma spraying technique was adopted to prepare cobalt chromium alloy antimicrobial coating silver. Scanning electron microscopy, energy dispersive analysis and X-ray diffraction analysis were used to evaluate the surface properties. The methyl thiazolyl tetrazolium and flow cytometry method was adopted to test the L929 cell proliferation and the influence of the cell cycle. The surface of the coating was uniform and compact, combined perfectly with substrate material. The content of the surface was mainly Ag, Cr and a small amount of Ag(2)O, Cr(2)O(3). After cobalt chromium alloy was cultured in leach liquor for 1, 2 and 3 days, the statistical result showed that there was no significant different between the three groups. The cytotoxic level of negative control group was level 0 at each time point and that of other groups was level 1 at each time point. There was no significant difference between cobalt chromium alloy and cobalt chromium alloy antimicrobial coating silver in cell toxicity (P > 0.05). There was no statistical significance of the influence on cell cycle between cobalt chromium alloy with Ag coating [the G2's rate of cell cycle was (8.23 ± 0.39)%] and cobalt chromium alloy group [the G2's rate of cell cycle was (8.70 ± 0.46)%] (P > 0.05). The surface of the coating was stable and there was no significant difference between cobalt chromium alloy widely used in clinic and cobalt chromium alloy with Ag coating of the influence on proliferation of L929 cell and cell cycle, the cell compatibility of cobalt chromium with Ag coating is well.

  15. A study on high temperature oxidation behavior of double glow plasma surface metallurgy Fe-Al-Cr alloyed layer on Q235 steel

    Science.gov (United States)

    Luo, Xi-Xi; Yao, Zheng-Jun; Zhang, Ping-Ze; Miao, Qiang; Liang, Wen-Ping; Wei, Dong-Bo; Chen, Yu

    2014-06-01

    The high-temperature oxidation behavior of Q235 steel coated with Fe-Al-Cr by using double glow plasma surface metallurgy method was studied in air at different temperatures of 500, 600 and 700 °C, respectively. The Q235 and the 304 stainless steels were produced as the control samples. Electron microscopy, energy dispersive spectroscopy and X-ray diffractometry were carried out to investigate the surface morphologies, microstructures and phases of alloyed layer before and after oxidation. It showed that the structure of the Fe-Al-Cr alloyed layer was compact without any microstructure defects. This alloyed layer connected with the substrate metal by metallurgical bonding. At the temperatures of 500 and 600 °C, the high temperature oxidation resistance of the Fe-Al-Cr alloyed layer was similar to that of the 304 steel, but 2-3 times higher than that of the Q235 steel. While at 700 °C, the Fe-Al-Cr alloyed layer exhibited much better oxidation resistance than that of the 304 steel (2.5 times) and the Q235 steel (5.5 times). And this was because the special Al distribution (approximate Gaussian distribution) in the Fe-Al-Cr alloyed layer, which displayed the self-healing ability for the oxidation film on the surface of the Fe-Al-Cr alloyed layer in the high temperature oxidation conditions.

  16. Effect of whitening toothpaste on titanium and titanium alloy surfaces

    OpenAIRE

    Adriana Cláudia Lapria Faria; Angelo Rafael de Vito Bordin; Vinícius Pedrazzi; Renata Cristina Silveira Rodrigues; Ricardo Faria Ribeiro

    2012-01-01

    Dental implants have increased the use of titanium and titanium alloys in prosthetic applications. Whitening toothpastes with peroxides are available for patients with high aesthetic requirements, but the effect of whitening toothpastes on titanium surfaces is not yet known, although titanium is prone to fluoride ion attack. Thus, the aim of the present study was to compare Ti-5Ta alloy to cp Ti after toothbrushing with whitening and conventional toothpastes. Ti-5Ta (%wt) alloy was melted in ...

  17. Study on Composition, Microstructure and Wear Behavior of Fe-B-C Wear-Resistant Surfacing Alloys

    Science.gov (United States)

    Zhuang, Minghui; Li, Muqin; Wang, Jun; Ma, Zhen; Yuan, Shidan

    2017-11-01

    Fe-B-C alloy layers with various microstructures were welded on Q235 steel plates using welding powders/H08Mn2Si and welding wires composite surfacing technology. The relationship existing between the chemical composition, microstructure and wear resistance of the surfacing alloy layers was investigated by scanning electron microscopy, x-ray diffraction, electron backscatter diffraction and wear tests. The results demonstrated that the volume fractions and morphologies of the microstructures in the surfacing alloy layers could be controlled by adjusting the boron and carbon contents in the welding powders, which could further regulate the wear resistance of the surfacing alloy layers. The typical microstructures of the Fe-B-C surfacing alloy layers included dendritic Fe, rod-like Fe2B, fishbone-like Fe2B and daisy-like Fe3(C, B). The wear resistance of the alloy layers with various morphologies differed. The wear resistance order of the different microstructures was: rod-like Fe2B > fishbone-like Fe2B > daisy-like Fe3(C, B) > dendritic Fe. A large number of rod-like Fe2B with high microhardness could be obtained at the boron content of 5.70 5.90 wt.% and the carbon content of 0.50 0.60wt.%. The highest wear resistance of the Fe-B-C alloy layers reached the value of 24.1 g-1, which demonstrates the main microscopic cutting wear mechanism of the Fe-B-C alloy layers.

  18. A model for oxidation-driven surface segregation and transport on Pt-alloys studied by atom probe tomography

    Science.gov (United States)

    Bagot, P. A. J.; Kreuzer, H. J.; Cerezo, A.; Smith, G. D. W.

    2011-08-01

    Using a purpose-built 3D atom probe, we have previously shown that exposure to oxidising gases (NO, N2O, O2) induces Rh surface segregation in Pt-Rh alloys, the extent of which is strongly dependent on treatment temperature, crystallographic plane and the presence of ternary alloy additions. In this paper, the segregation trends identified on three different crystallographic surfaces of Pt-Rh are analysed using thermodynamic and kinetic arguments. The segregation model we present is generic for diffusion on alloy surfaces in the presence of active gases. From it we obtain activation energies and diffusion coefficients for the processes of metal-oxide species diffusion both perpendicular to and laterally across the surface. Using these we propose a simple model for the interaction of chemically active gases with the surfaces of such alloys. Applying this understanding to sequential oxidation/reduction treatments would in principle allow improved control of the surface composition of alloy catalysts. Related applications of this model include optimisation of core-shell catalyst nanoparticles.

  19. A systematic study of mechanical properties, corrosion behavior and biocompatibility of AZ31B Mg alloy after ultrasonic nanocrystal surface modification.

    Science.gov (United States)

    Hou, Xiaoning; Qin, Haifeng; Gao, Hongyu; Mankoci, Steven; Zhang, Ruixia; Zhou, Xianfeng; Ren, Zhencheng; Doll, Gary L; Martini, Ashlie; Sahai, Nita; Dong, Yalin; Ye, Chang

    2017-09-01

    Magnesium alloys have tremendous potential for biomedical applications due to their good biocompatibility, osteoconductivity, and degradability, but can be limited by their poor mechanical properties and fast corrosion in the physiological environment. In this study, ultrasonic nanocrystal surface modification (UNSM), a recently developed surface processing technique that utilizes ultrasonic impacts to induce plastic strain on metal surfaces, was applied to an AZ31B magnesium (Mg) alloy. The mechanical properties, corrosion resistance, and biocompatibility of the alloy after UNSM treatment were studied systematically. Significant improvement in hardness, yield stress and wear resistance was achieved after the UNSM treatment. In addition, the corrosion behavior of UNSM-treated AZ31B was not compromised compared with the untreated samples, as demonstrated by the weight loss and released element concentrations of Mg and Al after immersion in alpha-minimum essential medium (α-MEM) for 24h. The in vitro biocompatibility of the AZ31B Mg alloys toward adipose-derived stem cells (ADSCs) before and after UNSM processing was also evaluated using a cell culture study. Comparable cell attachments were achieved between the two groups. These studies showed that UNSM could significantly improve the mechanical properties of Mg alloys without compromising their corrosion rate and biocompatibility in vitro. These findings suggest that UNSM is a promising method to treat biodegradable Mg alloys for orthopaedic applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  20. Surface Phases in Binary Liquid Metal Alloys

    OpenAIRE

    Tostmann, Holger; DiMasi, Elaine; Shpyrko, Oleg G.; Ocko, Ben M.; Pershan, Peter S.; Deutsch, Moshe

    2004-01-01

    Surface sensitive x-ray scattering techniques with atomic scale resolution are employed to investigate the microscopic structure of the surface of three classes of liquid binary alloys: (i) Surface segregation in partly miscible binary alloys as predicted by the Gibbs adsorption rule is investigated for Ga-In. The first layer consists of a supercooled In monolayer and the bulk composition is reached after about two atomic diameters. (ii) The Ga-Bi system displays a wetting transition at a cha...

  1. Electrochemical and surface characterization of a nickel-titanium alloy

    NARCIS (Netherlands)

    Wever, Dirk; Veldhuizen, AG; de Vries, J; Busscher, HJ; Uges, DRA; van Horn, James

    1998-01-01

    For clinical implantation purposes of shape memory metals the nearly equiatomic nickel-titanium (NiTi) alloy is generally used. In this study, the corrosion properties and surface characteristics of this alloy were investigated and compared with two reference controls, AISI 316 LVM stainless steel

  2. Laser surface alloying of aluminium-transition metal alloys

    Directory of Open Access Journals (Sweden)

    Almeida, A.

    1998-04-01

    Full Text Available Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM alloys. Cr and Mo are particularly interesting alloying elements to produce stable highstrength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO2 laser. This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloys, over the last years.

    En el presente trabajo se estudia la aleación superficial mediante láser de aluminio con metales de transición. El cromo y el molibdeno son particularmente interesantes porque producen aleaciones de alta resistencia y por el bajo coeficiente de difusión y solución sólida en aluminio. Para producir estas aleaciones se ha seguido un procedimiento desarrollado en dos partes. En primer lugar, el material se alea usando una baja velocidad de procesado y en segundo lugar la estructura se modifica mediante un refinamiento posterior. Este procedimiento se ha empleado en la producción de aleaciones Al-Cr, Al-Mo y Al-Nb mediante aleación con láser de CO2 de polvos de Cr, Mo o Nb en aluminio y la aleación 7175. Este trabajo es una revisión del desarrollado en el Instituto Superior Técnico de Lisboa en los últimos años.

  3. Study of Relation between Shot Peening Parameters and Fatigue Fracture Surface Character of an AW 7075 Aluminium Alloy

    Directory of Open Access Journals (Sweden)

    Libor Trško

    2018-02-01

    Full Text Available Shot peening is a well-known surface treatment method used for fatigue life improvement of cyclically loaded structural components. Since three main variables are considered in the peening process (peening intensity, coverage and peening media type, there is no direct way to choose the best combination of treatment parameters for the best performance, thus it has to be based on experience and laboratory tests. When shot peening is performed with inadequate parameters, or the peening process is not stable in time (decrease of the peening pressure, deterioration of the peening media and so on, it can result in significant degradation of the treated component fatigue properties, what is commonly called as the “overpeening” effect. When a premature fatigue fracture occurs in operation, the fracture surface analysis is usually the most important method of revealing the damage mechanism. This work is aimed at the study of the relation between the shot peening parameters and the fatigue fracture surface character on an AW 7075 aluminium alloy with an objective of identifying marks of overpeening and investigating the fatigue crack initiation mechanism. After performing the tests, it was observed that shot peening with optimized parameters creates a surface layer that is able to change the mechanism of the fatigue crack propagation and improve fatigue strength. On the other hand, using extensive peening parameters decrease the fatigue strength due to the creation of surface cracks and surface layer delamination.

  4. Study on the Surface Integrity of a Thin-Walled Aluminum Alloy Structure after a Bilateral Slid Rolling Process

    Directory of Open Access Journals (Sweden)

    Laixiao Lu

    2016-04-01

    Full Text Available For studying the influence of a bilateral slid rolling process (BSRP on the surface integrity of a thin-walled aluminum alloy structure, and revealing the generation mechanism of residual stresses, a self-designed BSRP appliance was used to conduct rolling experiments. With the aid of a surface optical profiler, an X-ray stress analyzer, and a scanning electron microscope (SEM, the differences in surface integrity before and after BSRP were explored. The internal changing mechanism of physical as well as mechanical properties was probed. The results show that surface roughness (Ra is reduced by 23.7%, microhardness is increased by 21.6%, and the depth of the hardening layer is about 100 μm. Serious plastic deformation was observed within the subsurface of the rolled region. The residual stress distributions along the depth of the rolling surface and milling surface were tested respectively. Residual stresses with deep and high amplitudes were generated via the BSRP. Based on the analysis of the microstructure, the generation mechanism of the residual stresses was probed. The residual stress of the rolling area consisted of two sections: microscopic stresses caused by local plastic deformation and macroscopic stresses caused by overall non-uniform deformation.

  5. Study of quality of nine aluminium alloys surfaces created using abrasiv waterjet

    Czech Academy of Sciences Publication Activity Database

    Klichová, Dagmar; Klich, Jiří; Gurková, Lucie

    2016-01-01

    Roč. 2016, March 2016 (2016), s. 892-895 ISSN 1805-0476 R&D Projects: GA MŠk(CZ) LO1406; GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : abrasive waterjet * aluminium alloy * optical profilometer Subject RIV: JQ - Machines ; Tools http://www.mmscience.eu/content/file/archives/MM_Science_201608.pdf

  6. Surface mechanical properties, corrosion resistance, and cytocompatibility of nitrogen plasma-implanted nickel-titanium alloys: a comparative study with commonly used medical grade materials.

    Science.gov (United States)

    Yeung, K W K; Poon, R W Y; Chu, P K; Chung, C Y; Liu, X Y; Lu, W W; Chan, D; Chan, S C W; Luk, K D K; Cheung, K M C

    2007-08-01

    Stainless steel and titanium alloys are the most common metallic orthopedic materials. Recently, nickel-titanium (NiTi) shape memory alloys have attracted much attention due to their shape memory effect and super-elasticity. However, this alloy consists of equal amounts of nickel and titanium, and nickel is a well known sensitizer to cause allergy or other deleterious effects in living tissues. Nickel ion leaching is correspondingly worse if the surface corrosion resistance deteriorates. We have therefore modified the NiTi surface by nitrogen plasma immersion ion implantation (PIII). The surface chemistry and corrosion resistance of the implanted samples were studied and compared with those of the untreated NiTi alloys, stainless steel, and Ti-6Al-4V alloy serving as controls. Immersion tests were carried out to investigate the extent of nickel leaching under simulated human body conditions and cytocompatibility tests were conducted using enhanced green fluorescent protein mice osteoblasts. The X-ray photoelectron spectroscopy results reveal that a thin titanium nitride (TiN) layer with higher hardness is formed on the surface after nitrogen PIII. The corrosion resistance of the implanted sample is also superior to that of the untreated NiTi and stainless steel and comparable to that of titanium alloy. The release of nickel ions is significantly reduced compared with the untreated NiTi. The sample with surface TiN exhibits the highest amount of cell proliferation whereas stainless steel fares the worst. Compared with coatings, the plasma-implanted structure does not delaminate as easily and nitrogen PIII is a viable way to improve the properties of NiTi orthopedic implants.

  7. Surface characterization and cytotoxicity response of biodegradable magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pompa, Luis; Rahman, Zia Ur; Munoz, Edgar; Haider, Waseem, E-mail: haiderw@utpa.edu

    2015-04-01

    Magnesium alloys have raised an immense amount of interest to many researchers because of their evolution as a new kind of third generation materials. Due to their biocompatibility, density, and mechanical properties, magnesium alloys are frequently reported as prospective biodegradable implant materials. Moreover, magnesium alloys experience a natural phenomenon to biodegrade in aqueous solutions due to its corrosion activity, which is excellent for orthopedic and cardiovascular applications. However, a major concern with such alloys is fast and non-uniform corrosion degradation. Controlling the degradation rate in the physiological environment determines the success of biodegradable implants. In this investigation, three different grades of magnesium alloys: AZ31B, AZ91E and ZK60A were studied for their corrosion resistance and biocompatibility. Scanning electron microscopy, energy dispersive spectroscopy, atomic force microscopy and contact angle meter are used to study surface morphology, chemistry, roughness and wettability, respectively. Additionally, the cytotoxicity of the leached metal ions was evaluated by using a tetrazolium based bio-assay, MTS. - Highlights: • Micro-textured features formed after the anodization of magnesium alloys. • Contact angle increased and surface free energy decreased by anodization. • Corrosion rate increased for anodized surfaces compared to untreated samples. • Cell viability was greater than 75% implying the cytocompatibility of Mg alloys.

  8. Microstructural studies on friction surfaced coatings of Ni-based alloys; Gefuegeuntersuchungen an reibgeschweissten Beschichtungen von Ni-Basislegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Akram, Javed; Puli, Ramesh; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering

    2015-07-01

    Inconel 625, Inconel 600, Inconel 800H were friction surfaced on steel and Inconel substrates. The interface between steel and Ni-based alloys showed intermixing of two alloys while the interface between two Ni-based alloys showed no such intermixing. The XRD results confirmed that this intermixed zone consisted of mechanical mix two separate metals and no intermetallics were noticed. Friction surfaced Inconel coatings were metallurgically bonded to steel and Inconel substrates with out any physical defects such as voids or cracks. Friction surfaced coatings showed equiaxed fine grained microstructures (4-18 μm) compared with their consumable rod counterparts (12 - 85 μm). Scanning electron microscope electron backscattered diffraction results showed that the coatings consisted of mainly high angle grain boundaries indicative of dynamic recrystallization mechanism. The temperatures recorded using Infra Red camera showed that the temperature attained at the interface between rod and the substrate is about 1100 C. The grain size of the consumable rod was relatively fine near the coating/substrate interface and relatively coarser away from interface indicating the change in strain and temperature the rod experienced at or away from the interface.

  9. Surface alloying of Ti6Al4V alloy by pulsed laser. [Ti-Al-V

    Energy Technology Data Exchange (ETDEWEB)

    Zambon, A. (DIMEG - Univ. di Padova (Italy)); Ramous, E. (DIMEG - Univ. di Padova (Italy)); Bianco, M. (Ist. RTM, Vico Canavese (Torino) (Italy)); Rivela, C. (Ist. RTM, Vico Canavese (Torino) (Italy))

    1994-01-01

    The feasibility of gas surface alloying of Titanium alloys by laser has been already studied. However relevant difficulties in the aforesaid process result in surface chemical heterogeneity and roughness. We tried to overcome these problems by optimizing the nitriding and carburizing treatments with a pulsed Nd-YAG laser. Treated samples were examined by metallographic techniques, XRD and by hardness and roughness tests. Results showed that carburized layers exhibit better properties compared with nitrided ones, both as hardness profiles and surface roughness. Preliminary wear tests confirmed the better behaviour of carburized layers. (orig.)

  10. Photoelectron spectroscopy study of interaction of oxygen with the (111) surface of a Cu-Zn alloy

    Science.gov (United States)

    Ozawa, Kenichi; Mimori, Yuhei; Kato, Hiroo; Imanishi, Saori; Edamoto, Kazuyuki; Mase, Kazuhiko

    2014-05-01

    Interaction of O atoms with the (111) surface of a Cu-Zn alloy with a face-centered cubic structure (α-brass) is investigated by photoelectron spectroscopy utilizing synchrotron radiation. The O adatoms interact mainly with the Zn atoms to form the ZnO islands, whereas the Cusbnd O bond formation is negligible in the initial oxidation stages at room temperature. O adsorption induces a binding-energy shift of the Shockley-type surface states towards the Fermi level. Also induced is a lowering of the work function of the α-brass(111) surface. These O-induced changes resemble those on the alkali-metal-covered Cu (111) surface. Similarity between Zn on the brass surface and alkali metals adsorbed on Cu (111) in initial oxidation is discussed.

  11. Design of a surface alloy catalyst for steam reforming

    DEFF Research Database (Denmark)

    Besenbacher, F.; Chorkendorff, Ib; Clausen, B.S.

    1998-01-01

    Detailed studies of elementary chemical processes on well-characterized single crystal surfaces have contributed substantially to the understanding of heterogeneous catalysis. insight into the structure of surface alloys combined with an understanding of the relation between the surface compositi...... and reactivity is shown to lead directly to new ideas for catalyst design, The feasibility of such an approach is illustrated by the synthesis, characterization, and tests of a high-surface area gold-nickel catalyst for steam reforming....

  12. A study of the structure and surface properties of nanostructured biocompatible coatings on Ti alloys

    Czech Academy of Sciences Publication Activity Database

    Říhová, Z.; Starý, V.; Bačáková, Lucie

    2012-01-01

    Roč. 86, č. 6 (2012), s. 630-633 ISSN 0042-207X R&D Projects: GA AV ČR(CZ) KAN101120701 Institutional research plan: CEZ:AV0Z50110509 Keywords : TiO2 * contact angle * surface energy * photo-activity Subject RIV: EI - Biotechnology ; Bionics Impact factor: 1.530, year: 2012

  13. Alloyed surfaces: New substrates for graphene growth

    Science.gov (United States)

    Tresca, C.; Verbitskiy, N. I.; Fedorov, A.; Grüneis, A.; Profeta, G.

    2017-11-01

    We report a systematic ab-initio density functional theory investigation of Ni(111) surface alloyed with elements of group IV (Si, Ge and Sn), demonstrating the possibility to use it to grow high quality graphene. Ni(111) surface represents an ideal substrate for graphene, due to its catalytic properties and perfect matching with the graphene lattice constant. However, Dirac bands of graphene growth on Ni(111) are completely destroyed due to the strong hybridization between carbon pz and Ni d orbitals. Group IV atoms, namely Si, Ge and Sn, once deposited on Ni(111) surface, form an ordered alloyed surface with √{ 3} ×√{ 3} -R30° reconstruction. We demonstrate that, at variance with the pure Ni(111) surface, alloyed surfaces effectively decouple graphene from the substrate, resulting unstrained due to the nearly perfect lattice matching and preserves linear Dirac bands without the strong hybridization with Ni d states. The proposed surfaces can be prepared before graphene growth without resorting on post-growth processes which necessarily alter the electronic and structural properties of graphene.

  14. First-principles study on the magnetic and half-metallic properties in bulk and (001) surface of Ti{sub 2}CoSn Heusler alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Peng-Li [College of Physics and Information Technology, Shaanxi Normal University, Xian 710119, Shaanxi (China); Zhang, Jian-Min, E-mail: jmzhang@snnu.edu.cn [College of Physics and Information Technology, Shaanxi Normal University, Xian 710119, Shaanxi (China); Xu, Ke-Wei [College of Physics and Mechanical and Electronic Engineering, Xian University of Arts and Science, Xian 710065, Shaanxi (China)

    2016-06-30

    For the bulk and (001) surface of Ti{sub 2}CoSn Heusler alloy, the electronic and magnetic properties in bulk and the surface effect on the structural, electronic and magnetic properties of the alloy for different terminations of (001) surface have been studied by using first-principles calculations. The spin-gapless semiconductor (SGS) ferromagnetism with the magnetic moment of 3.00 μ{sub B}/f.u. is confirmed in the bulk Ti{sub 2}CoSn alloy with Hg{sub 2}CuTi-type structure. For two ideal terminations (TiCo, TiSn) and three modified terminations (CoCo*, TiTi*, SnSn*), the density of states (DOS) indicates that all terminations destroy the SGS character. Furthermore, we find that the atomic magnetic moments (AMM) decrease for the most atoms on the outmost three layers due to structural relaxation of these atoms inward. Both the DOS and AMM of the central layer L{sub 9} are similar to the corresponding bulk characters because surface effects fade out at the position of the inner layer, 12 Å below the surface. - Highlights: • Bulk Ti{sub 2}CoSn is spin-gapless semiconductor (SGS) ferromagnetism with 3 μB/f.u. moment. • All terminations of the (001) surface of the Ti{sub 2}CoSn alloy lose the SGS character. • Atomic magnetic moments at the (001) surface are greatly different from the bulk values.

  15. Formation and characterization of Al–Ti–Nb alloys by electron-beam surface alloying

    Energy Technology Data Exchange (ETDEWEB)

    Valkov, S., E-mail: stsvalkov@gmail.com [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria); Petrov, P. [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria); Lazarova, R. [Institute of Metal Science, Equipment and Technologies with Hydro and Aerodynamics Center, Bulgarian Academy of Science, 67 Shipchenski Prohod blvd., 1574 Sofia (Bulgaria); Bezdushnyi, R. [Department of Solid State Physics and Microelectronics, Faculty of Physics, Sofia University “St. Kliment Ohridsky”, 1164 Sofia (Bulgaria); Dechev, D. [Institute of Electronics, Bulgarian Academy of Science, 72 Tzarigradsko Chaussee blvd., 1784 Sofia (Bulgaria)

    2016-12-15

    Highlights: • Al–Ti–Nb surface alloys have been successfully obtained by electron-beam surface alloying technology. • The alloys consist of (Ti,Nb)Al{sub 3} fractions, distributed in the biphasic structure of (Ti,Nb)Al{sub 3} particles dispersed in α-Al. • The alloying speed does not affect the lattice parameters of (Ti,Nb)Al{sub 3} and, does not form additional stresses, strains etc. • It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. • The measured hardness of (Ti,Nb)Al{sub 3} compound reaches 775 HV[kg/cm{sup 2}] which is much greater than the values of NbAl{sub 3}. - Abstract: The combination of attractive mechanical properties, light weight and resistance to corrosion makes Ti-Al based alloys applicable in many industrial branches, like aircraft and automotive industries etc. It is known that the incorporation of Nb improves the high temperature performance and mechanical properties. In the present study on Al substrate Ti and Nb layers were deposited by DC (Direct Current) magnetron sputtering, followed by electron-beam alloying with scanning electron beam. It was chosen two speeds of the specimen motion during the alloying process: V{sub 1} = 0.5 cm/s and V{sub 2} = 1 cm/s. The alloying process was realized in circular sweep mode in order to maintain the melt pool further. The obtained results demonstrate a formation of (Ti,Nb)Al{sub 3} fractions randomly distributed in biphasic structure of intermetallic (Ti,Nb)Al{sub 3} particles, dispersed in α-Al solid solution. The evaluated (Ti,Nb)Al{sub 3} lattice parameters are independent of the speed of the specimen motion and therefore the alloying speed does not affect the lattice parameters and thus, does not form additional residual stresses, strains etc. It was found that lower velocity of the specimen motion during the alloying process develops more homogeneous structures. The metallographic analyses demonstrate a

  16. Study of calcium phosphate (DCPD electrodeposition process on a Mg-3Al-1Zn magnesium alloy surface

    Directory of Open Access Journals (Sweden)

    Filip Pastorek

    2013-02-01

    Full Text Available Evaluation of calcium phosphating process realized on Mg-3Al-1Zn alloy surface after grinding was investigated by electrochemical tests supported by photodocumentation. The electrodeposition treatment was performed by electrochemical method in water solution of Ca(NO32.4H2O, (NH42HPO4 and H2O2. The formation of calcium phosphate was divided into several stages and described using light microscopy. The progress in corrosion protection of created calcium phosphate layer in 0.9% NaCl after particular electrodeposition steps was evaluated by electrochemical impedance spectroscopy. The results in the form of Nyquist plots were analyzed using equivalent circuits.

  17. STUDY OF CALCIUM PHOSPHATE (DCPD ELECTRODEPOSITION PROCESS ON THE Mg-3Al-1Zn MAGNESIUM ALLOY SURFACE

    Directory of Open Access Journals (Sweden)

    Filip Pastorek

    2013-02-01

    Full Text Available Evaluation of calcium phosphating process realized on the Mg-3Al-1Zn alloy surface after grinding was investigated by electrochemical tests supported by photodocumentation. The electrodeposition treatment was performed by electrochemical method in water solution of Ca(NO32.4H2O, (NH42HPO4 and H2O2. The formation of calcium phosphate was divided into several stages and described using light microscopy. The progress in corrosion protection of created calcium phosphate layer in 0.9% NaCl after particular electrodeposition steps was evaluated by electrochemical impedance spectroscopy. The results in the form of Nyquist plots were analyzed using equivalent circuits.

  18. A study on the relationships between corrosion properties and chemistry of thermally oxidised surface films formed on polished commercial magnesium alloys AZ31 and AZ61

    Energy Technology Data Exchange (ETDEWEB)

    Feliu, Sebastián, E-mail: sfeliu@cenim.csic.es [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Samaniego, Alejandro [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Barranco, Violeta [Instituto de Ciencias de Materiales de Madrid, ICMM, Consejo Superior de Investigaciones Científicas, CSIC, Sor Juana Inés de la Cruz, 3, Cantoblanco, 28049, Madrid (Spain); El-Hadad, A.A. [Physics Department, Faculty of Science, Al-Azhar University, Nasr City 11884, Cairo (Egypt); Llorente, Irene [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Serra, Carmen [Servicio de Nanotecnologia y Análisis de Superficies, CACTI, Universidade de Vigo, 36310 Vigo (Spain); Galván, J.C. [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain)

    2014-03-01

    Highlights: • Surface chemistry of heat treated magnesium alloys. • Relation between heat treatment and aluminium subsurface enrichment. • Relation between surface composition and corrosion behaviour. - Abstract: This paper studies the changes in chemical composition of the thin oxide surface films induced by heating in air at 200 °C for time intervals from 5 min to 60 min on the freshly polished commercial AZ31 and AZ61 alloys with a view to better understanding their protective properties. This thermal treatment resulted in the formation of layers enriched in metallic aluminium at the interface between the outer MgO surface films and the bulk material. A strong link was found between the degree of metallic Al enrichment in the subsurface layer (from 10 to 15 at.%) observed by XPS (X-ray photoelectron spectroscopy) in the AZ61 treated samples and the increase in protective properties observed by EIS (electrochemical impedance spectroscopy) in the immersion test in 0.6 M NaCl. Heating for 5–60 min in air at 200 °C seems to be an effective, easy to perform and inexpensive method for increasing the corrosion resistance of the AZ61 alloy by approximately two or three times.

  19. Laser surface alloying of aluminum (AA1200) with Ni and SiC Powders

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2010-12-01

    Full Text Available An Nd:YAG laser was used for surface alloying of aluminum AA1200. The alloying powder was a mixture of Ni and SiC in different ratios. A study of the microstructures obtained after alloying was conducted using optical and scanning electron...

  20. Atomistic Method Applied to Computational Modeling of Surface Alloys

    Science.gov (United States)

    Bozzolo, Guillermo H.; Abel, Phillip B.

    2000-01-01

    The formation of surface alloys is a growing research field that, in terms of the surface structure of multicomponent systems, defines the frontier both for experimental and theoretical techniques. Because of the impact that the formation of surface alloys has on surface properties, researchers need reliable methods to predict new surface alloys and to help interpret unknown structures. The structure of surface alloys and when, and even if, they form are largely unpredictable from the known properties of the participating elements. No unified theory or model to date can infer surface alloy structures from the constituents properties or their bulk alloy characteristics. In spite of these severe limitations, a growing catalogue of such systems has been developed during the last decade, and only recently are global theories being advanced to fully understand the phenomenon. None of the methods used in other areas of surface science can properly model even the already known cases. Aware of these limitations, the Computational Materials Group at the NASA Glenn Research Center at Lewis Field has developed a useful, computationally economical, and physically sound methodology to enable the systematic study of surface alloy formation in metals. This tool has been tested successfully on several known systems for which hard experimental evidence exists and has been used to predict ternary surface alloy formation (results to be published: Garces, J.E.; Bozzolo, G.; and Mosca, H.: Atomistic Modeling of Pd/Cu(100) Surface Alloy Formation. Surf. Sci., 2000 (in press); Mosca, H.; Garces J.E.; and Bozzolo, G.: Surface Ternary Alloys of (Cu,Au)/Ni(110). (Accepted for publication in Surf. Sci., 2000.); and Garces, J.E.; Bozzolo, G.; Mosca, H.; and Abel, P.: A New Approach for Atomistic Modeling of Pd/Cu(110) Surface Alloy Formation. (Submitted to Appl. Surf. Sci.)). Ternary alloy formation is a field yet to be fully explored experimentally. The computational tool, which is based on

  1. Surface Modification and Alloying of Aluminum and Titanium Alloys with Low-Energy, High-Current Electron Beams

    Directory of Open Access Journals (Sweden)

    V. P. Rotshtein

    2011-01-01

    Full Text Available The paper reviews the results of investigations of surface modification and alloying of Al, Ti, and its alloys with a low-energy (up to ~40 keV, high-current (up to 25 J/cm2 electron beams of microsecond duration under systematically varied conditions. The microstructural evolution of the surface layers of Al alloys (Al2024 and Al6061 and Ti-6Al-4V alloy subjected to pulsed melting as well as changes in surface-sensitive properties of these alloys are considered. Phase formation and properties of Al-based and Ti-based surface alloys, synthesized by liquid-phase mixing of multilayer film-substrate systems in wide range of solid solubility, including [Al/Si]/Al, [Al/C]/Al, [Zr/Ti]/Ti-6Al-4V, and Al/Ti, are studied. In case of Ti-based substrates, this method allows to fabricate the single-phase nanocrystalline α-(TiZr surface alloy, free of Al and V, as well as nanosized and ultrafine grain TiAl/Ti3Al-based surface alloys of thickness ≥3 μm with enhanced mechanical properties.

  2. New Stainless Steel Alloys for Low Temperature Surface Hardening?

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2015-01-01

    The present contribution showcases the possibility for developing new surface hardenable stainless steels containing strong nitride/carbide forming elements (SNCFE). Nitriding of the commercial alloys, austenitic A286, and ferritic AISI 409 illustrates the beneficial effect of having SNCFE present...... in the stainless steel alloys. The presented computational approach for alloy design enables “screening” of hundreds of thousands hypothetical alloy systems by use of Thermo-Calc. Promising compositions for new stainless steel alloys can be selected based on imposed criteria, i.e. facilitating easy selection...... of candidate alloys designed for low temperature surface hardening....

  3. Auger electron spectroscopy study of surface segregation in the binary alloys copper-1 atomic percent indium, copper-2 atomic percent tin, and iron-6.55 atomic percent silicon

    Science.gov (United States)

    Ferrante, J.

    1973-01-01

    Auger electron spectroscopy was used to examine surface segregation in the binary alloys copper-1 at. % indium, copper-2 at. % tin and iron-6.55 at. % silicon. The copper-tin and copper-indium alloys were single crystals oriented with the /111/ direction normal to the surface. An iron-6.5 at. % silicon alloy was studied (a single crystal oriented in the /100/ direction for study of a (100) surface). It was found that surface segregation occurred following sputtering in all cases. Only the iron-silicon single crystal alloy exhibited equilibrium segregation (i.e., reversibility of surface concentration with temperature) for which at present we have no explanation. McLean's analysis for equilibrium segregation at grain boundaries did not apply to the present results, despite the successful application to dilute copper-aluminum alloys. The relation of solute atomic size and solubility to surface segregation is discussed. Estimates of the depth of segregation in the copper-tin alloy indicate that it is of the order of a monolayer surface film.

  4. Effects of surface poisons on the oxidation of binary alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hagan, P.S.; Polizzotti, R.S.; Luckman, G.

    1985-10-01

    A system of reaction-diffusion equations describing the oxidation of binary alloys in environments containing small amounts of surface poisons is analyzed. These poisons reduce the oxygen flux into the alloy, which causes the alloy to oxidize in two stages.During the initial stage, the oxidation reaction occurs in a stationary boundary layer at the alloy surface. Consequently, a thin zone containing a very high concentration of the metal oxide is created at the alloy surface. During the second stage, the oxidation reaction occurs in a moving boundary layer. This leads to a Stefan problem, which is analyzed by using asymptotic and numerical techniques. By comparing the solutions to those of alloys in unpoisoned environments, it is concluded that surface poisons can lead to the formation of protective external oxide scales in alloys which would not normally form such scales. 11 references.

  5. Hydrogen adsorption on bimetallic PdAu(111) surface alloys

    DEFF Research Database (Denmark)

    Takehiro, Naoki; Liu, Ping; Bergbreiter, Andreas

    2014-01-01

    The adsorption of hydrogen on structurally well defined PdAu-Pd(111) monolayer surface alloys was investigated in a combined experimental and theoretical study, aiming at a quantitative understanding of the adsorption and desorption properties of individual PdAu nanostructures. Combining the stru...... into the physical effects underlying the observed adsorption behavior. Consequences of these findings for the understanding of hydrogen adsorption on bimetallic surfaces in general are discussed.......The adsorption of hydrogen on structurally well defined PdAu-Pd(111) monolayer surface alloys was investigated in a combined experimental and theoretical study, aiming at a quantitative understanding of the adsorption and desorption properties of individual PdAu nanostructures. Combining...... and high resolution electron energy loss spectroscopy (HREELS) provides conclusions on the minimum ensemble size for dissociative adsorption of hydrogen and on the adsorption energies on different sites active for adsorption. Density functional theory (DFT) based calculations give detailed insight...

  6. Brushing-induced surface roughness of nickel-, palladium-, and gold-based dental casting alloys.

    Science.gov (United States)

    Wataha, John C; Lockwood, Petra E; Messer, Regina L W; Lewis, Jill B; Mettenburg, Donald J

    2008-06-01

    Alloys with high nickel content have been increasingly used for dental prostheses. These alloys have excellent hardness, elastic modulus, and strength, yet have high corrosion rates when exposed to chemical or physical forces that are common intraorally. The purpose of the current study was to measure the susceptibility of several types of nickel-based alloys to brushing abrasion relative to gold- and palladium-based alloys. Au-Pt, Au-Pd, Pd-Ag, Ni-Cr, and Ni-Cr-Be dental alloys were brushed with a toothbrush (Oral-B Soft) and toothpaste (Ultrabrite) in a linear brushing machine, then the surface roughness was measured by profilometry (R(a), R(v), R(p)). Specimens (n=4) were brushed for 48 hours in a saline solution (pH 7). The effect of brushing was determined using 2-sided t tests (alpha=.05), and roughness among alloys postbrushing was compared using 1-way ANOVA with Tukey post hoc analyses (alpha=.05). All polished alloy surfaces (before brushing) had roughnesses of 1 microm (R(a)). Ni-Cr alloys without Be had a postbrushing surface roughness of 0.25 microm (R(a)). Postbrushing roughness of all other alloys ranged from 0.1-0.25 microm (R(a)). R(v) and R(p) values behaved similarly to R(a) values for all alloys. Although they have many excellent mechanical properties, Ni-Cr-Be alloys may be prone to degradation from brushing.

  7. Effect of whitening toothpaste on titanium and titanium alloy surfaces.

    Science.gov (United States)

    Faria, Adriana Cláudia Lapria; Bordin, Angelo Rafael de Vito; Pedrazzi, Vinícius; Rodrigues, Renata Cristina Silveira; Ribeiro, Ricardo Faria

    2012-01-01

    Dental implants have increased the use of titanium and titanium alloys in prosthetic applications. Whitening toothpastes with peroxides are available for patients with high aesthetic requirements, but the effect of whitening toothpastes on titanium surfaces is not yet known, although titanium is prone to fluoride ion attack. Thus, the aim of the present study was to compare Ti-5Ta alloy to cp Ti after toothbrushing with whitening and conventional toothpastes. Ti-5Ta (%wt) alloy was melted in an arc melting furnace and compared with cp Ti. Disks and toothbrush heads were embedded in PVC rings to be mounted onto a toothbrushing test apparatus. A total of 260,000 cycles were carried out at 250 cycles/minute under a load of 5 N on samples immersed in toothpaste slurries. Surface roughness and Vickers microhardness were evaluated before and after toothbrushing. One sample of each material/toothpaste was analyzed by Scanning Electron Microscopy (SEM) and compared with a sample that had not been submitted to toothbrushing. Surface roughness increased significantly after toothbrushing, but no differences were noted after toothbrushing with different toothpastes. Toothbrushing did not significantly affect sample microhardness. The results suggest that toothpastes that contain and those that do not contain peroxides in their composition have different effects on cp Ti and Ti-5Ta surfaces. Although no significant difference was noted in the microhardness and roughness of the surfaces brushed with different toothpastes, both toothpastes increased roughness after toothbrushing.

  8. Effect of whitening toothpaste on titanium and titanium alloy surfaces

    Directory of Open Access Journals (Sweden)

    Adriana Cláudia Lapria Faria

    2012-12-01

    Full Text Available Dental implants have increased the use of titanium and titanium alloys in prosthetic applications. Whitening toothpastes with peroxides are available for patients with high aesthetic requirements, but the effect of whitening toothpastes on titanium surfaces is not yet known, although titanium is prone to fluoride ion attack. Thus, the aim of the present study was to compare Ti-5Ta alloy to cp Ti after toothbrushing with whitening and conventional toothpastes. Ti-5Ta (%wt alloy was melted in an arc melting furnace and compared with cp Ti. Disks and toothbrush heads were embedded in PVC rings to be mounted onto a toothbrushing test apparatus. A total of 260,000 cycles were carried out at 250 cycles/minute under a load of 5 N on samples immersed in toothpaste slurries. Surface roughness and Vickers microhardness were evaluated before and after toothbrushing. One sample of each material/toothpaste was analyzed by Scanning Electron Microscopy (SEM and compared with a sample that had not been submitted to toothbrushing. Surface roughness increased significantly after toothbrushing, but no differences were noted after toothbrushing with different toothpastes. Toothbrushing did not significantly affect sample microhardness. The results suggest that toothpastes that contain and those that do not contain peroxides in their composition have different effects on cp Ti and Ti-5Ta surfaces. Although no significant difference was noted in the microhardness and roughness of the surfaces brushed with different toothpastes, both toothpastes increased roughness after toothbrushing.

  9. Evaluation of Bond Strength between Grooved Titanium Alloy Implant Abutments and Provisional Veneering Materials after Surface Treatment of the Abutments: AnIn vitroStudy.

    Science.gov (United States)

    Venkat, Gowtham; Krishnan, Murugesan; Srinivasan, Suganya; Balasubramanian, Muthukumar

    2017-01-01

    Titanium has become the material of choice with greater applications in dental implants. The success of the dental implant does not only depend on the integration of the implant to the bone but also on the function and longevity of the superstructure. The clinical condition that demands long-term interim prosthesis is challenging owing to the decreased bond between the abutment and the veneering material. Hence, various surface treatments are done on the abutments to increase the bond strength. This study aimed to evaluate the bond strength between the abutment and the provisional veneering materials by surface treatments such as acid etching, laser etching, and sand blasting of the abutment. Forty titanium alloy abutments of 3 mm diameter and 11 mm height were grouped into four groups with ten samples. Groups A, B, C, and D are untreated abutments, sand blasted with 110 μm aluminum particles, etched with 1% hydrofluoric acid and 30% nitric acid, and laser etched with Nd: YAG laser, respectively. Provisional crowns were fabricated with bis-acrylic resin and cemented with noneugenol temporary luting cement. The shear bond strength was measured in universal testing machine using modified Shell-Nielsen shear test after the cemented samples were stored in water at 25°C for 24 h. Load was applied at a constant cross head speed of 5 mm/min until a sudden decrease in resistance indicative of bond failure was observed. The corresponding force values were recorded, and statistical analysis was done using one-way ANOVA and Newman-Keuls post hoc test. The laser-etched samples showed higher bond strength. Among the three surface treatments, laser etching showed the highest bond strength between titanium alloy implant abutment and provisional restorations. The sand-blasted surfaces demonstrated a significant difference in bond strength compared to laser-etched surfaces. The results of this study confirmed that a combination of surface treatments and bond agents enhances the

  10. Reliability Study of Solder Paste Alloy for the Improvement of Solder Joint at Surface Mount Fine-Pitch Components

    Directory of Open Access Journals (Sweden)

    Mohd Nizam Ab. Rahman

    2014-12-01

    Full Text Available The significant increase in metal costs has forced the electronics industry to provide new materials and methods to reduce costs, while maintaining customers’ high-quality expectations. This paper considers the problem of most electronic industries in reducing costly materials, by introducing a solder paste with alloy composition tin 98.3%, silver 0.3%, and copper 0.7%, used for the construction of the surface mount fine-pitch component on a Printing Wiring Board (PWB. The reliability of the solder joint between electronic components and PWB is evaluated through the dynamic characteristic test, thermal shock test, and Taguchi method after the printing process. After experimenting with the dynamic characteristic test and thermal shock test with 20 boards, the solder paste was still able to provide a high-quality solder joint. In particular, the Taguchi method is used to determine the optimal control parameters and noise factors of the Solder Printer (SP machine, that affects solder volume and solder height. The control parameters include table separation distance, squeegee speed, squeegee pressure, and table speed of the SP machine. The result shows that the most significant parameter for the solder volume is squeegee pressure (2.0 mm, and the solder height is the table speed of the SP machine (2.5 mm/s.

  11. First principles analysis of hydrogen chemisorption on Pd-Re alloyed overlayers and alloyed surfaces

    DEFF Research Database (Denmark)

    Pallassana, Venkataraman; Neurock, Matthew; Hansen, Lars Bruno

    2000-01-01

    Gradient corrected periodic density functional theory (DFT-GGA) slab calculations were used to examine the chemisorption of atomic hydrogen on various Pd-Re alloyed overlayers and uniformly alloyed surfaces. Adsorption was examined at 33% surface coverage, where atomic hydrogen preferred the thre...

  12. Inactivation of norovirus on dry copper alloy surfaces.

    Science.gov (United States)

    Warnes, Sarah L; Keevil, C William

    2013-01-01

    Noroviruses (family Caliciviridae) are the primary cause of viral gastroenteritis worldwide. The virus is highly infectious and touching contaminated surfaces can contribute to infection spread. Although the virus was identified over 40 years ago the lack of methods to assess infectivity has hampered the study of the human pathogen. Recently the murine virus, MNV-1, has successfully been used as a close surrogate. Copper alloys have previously been shown to be effective antimicrobial surfaces against a range of bacteria and fungi. We now report rapid inactivation of murine norovirus on alloys, containing over 60% copper, at room temperature but no reduction of infectivity on stainless steel dry surfaces in simulated wet fomite and dry touch contamination. The rate of inactivation was initially very rapid and proportional to copper content of alloy tested. Viral inactivation was not as rapid on brass as previously observed for bacteria but copper-nickel alloy was very effective. The use of chelators and quenchers of reactive oxygen species (ROS) determined that Cu(II) and especially Cu(I) ions are still the primary effectors of toxicity but quenching superoxide and hydroxyl radicals did not confer protection. This suggests Fenton generation of ROS is not important for the inactivation mechanism. One of the targets of copper toxicity was the viral genome and a reduced copy number of the gene for a viral encoded protein, VPg (viral-protein-genome-linked), which is essential for infectivity, was observed following contact with copper and brass dry surfaces. The use of antimicrobial surfaces containing copper in high risk closed environments such as cruise ships and care facilities could help to reduce the spread of this highly infectious and costly pathogen.

  13. Inactivation of norovirus on dry copper alloy surfaces.

    Directory of Open Access Journals (Sweden)

    Sarah L Warnes

    Full Text Available Noroviruses (family Caliciviridae are the primary cause of viral gastroenteritis worldwide. The virus is highly infectious and touching contaminated surfaces can contribute to infection spread. Although the virus was identified over 40 years ago the lack of methods to assess infectivity has hampered the study of the human pathogen. Recently the murine virus, MNV-1, has successfully been used as a close surrogate. Copper alloys have previously been shown to be effective antimicrobial surfaces against a range of bacteria and fungi. We now report rapid inactivation of murine norovirus on alloys, containing over 60% copper, at room temperature but no reduction of infectivity on stainless steel dry surfaces in simulated wet fomite and dry touch contamination. The rate of inactivation was initially very rapid and proportional to copper content of alloy tested. Viral inactivation was not as rapid on brass as previously observed for bacteria but copper-nickel alloy was very effective. The use of chelators and quenchers of reactive oxygen species (ROS determined that Cu(II and especially Cu(I ions are still the primary effectors of toxicity but quenching superoxide and hydroxyl radicals did not confer protection. This suggests Fenton generation of ROS is not important for the inactivation mechanism. One of the targets of copper toxicity was the viral genome and a reduced copy number of the gene for a viral encoded protein, VPg (viral-protein-genome-linked, which is essential for infectivity, was observed following contact with copper and brass dry surfaces. The use of antimicrobial surfaces containing copper in high risk closed environments such as cruise ships and care facilities could help to reduce the spread of this highly infectious and costly pathogen.

  14. Microstructural studies on Alloy 693

    Energy Technology Data Exchange (ETDEWEB)

    Halder, R.; Dutta, R.S. [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Sengupta, P., E-mail: praneshsengupta@gmail.com [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India); Samajdar, I. [Dept. of Metall. Engg. and Mater. Sci., Indian Institute of Technology Bombay, Mumbai 400 072 (India); Dey, G.K. [Materials Science Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India)

    2014-10-15

    Superalloy 693, is a newly identified ‘high-temperature corrosion resistant alloy’. Present study focuses on microstructure and mechanical properties of the alloy prepared by double ‘vacuum melting’ route. In general, the alloy contains ordered Ni{sub 3}Al precipitates distributed within austenitic matrix. M{sub 6}C primary carbide, M{sub 23}C{sub 6} type secondary carbide and NbC particles are also found to be present. Heat treatment of the alloy at 1373 K for 30 min followed by water quenching (WQ) brings about a microstructure that is free from secondary carbides and Ni{sub 3}Al type precipitates but contains primary carbides. Tensile property of Alloy 693 materials was measured with as received and solution annealed (1323 K, 60 min, WQ) and (1373 K, 30 min, WQ) conditions. Yield strength, ultimate tensile strength (UTS) and hardness of the alloy are found to drop with annealing. It is noted that in annealed condition, considerable cold working of the alloy can be performed.

  15. Size, shape and temperature dependent surface energy of binary alloy nanoparticles

    Science.gov (United States)

    Jabbareh, Mohammad Amin

    2017-12-01

    Surface energy has an important role in determining the properties of nanoparticles. Even though, extensive research has been done on the surface energy of pure nanoparticles, the surface energy of alloy nanoparticles has not been considered enough. In this work, based on the liquid drop model for surface energy of pure nanoparticles and Butler's equation, a model for size dependent surface energy of alloy nanoparticles has been developed. In addition to size and concentration, the model can describe the effects of shape and temperature on surface energy of alloy nanoparticles. Cu - Ag and Cu - Au systems have been studied as two examples and the results have been compared with other theoretical models and available simulated data. Reasonable agreements between the results were observed. The results show that the decreasing particle size decreases surface energy of alloy nanoparticles but decreasing temperature and shape factor increases the value of surface energy.

  16. Study of Adsorption of Hydrogen on Al, Cu, Mg, Ti Surfaces in Al Alloy Melt via First Principles Calculation

    Directory of Open Access Journals (Sweden)

    Yu Liu

    2017-01-01

    Full Text Available Adsorption of hydrogen on Al(111, Cu(111, Mg(0001, and Ti(0001 surfaces have been investigated by means of first principles calculation. The calculation of surface energy indicates that Mg(0001 is the most stable surface, while Ti(0001 is the most unstable surface among all the four calculated surfaces. The obtained adsorption energy shows that the interaction between Al and H atoms should be energetically unfavorable, and the adsorption of hydrogen on Mg(0001 surface was found to be energetically preferred. Besides, the stability of hydrogen adsorption on studied surfaces increased in the order of Al(111, Ti(0001, Cu(111, Mg(0001. Calculation results also reveal that hydrogen adsorption on fcc and hcp sites are energetically stable compared with top and bridge sites for Ti(0001, Cu(111, and Mg(0001, while hydrogen adsorbing at the top site of Al(111 is the most unstable state compared with other sites. The calculated results agreed well with results from experiments and values in other calculations.

  17. Local Chemical Reactivity of a Metal Alloy Surface

    DEFF Research Database (Denmark)

    Hammer, Bjørk; Scheffler, Matthias

    1995-01-01

    The chemical reactivity of a metal alloy surface is studied by density functional theory investigating the interaction of H2 with NiAl(110). The energy barrier for H2 dissociation is largely different over the Al and Ni sites without, however, reflecting the barriers over the single component metal...... surfaces. This local chemical behavior is due to the covalent nature of the ( H2 σg)-(Ni 3dz2) and ( H2 σu*)-(Ni 3dxz) interactions. Thus, it cannot be described in terms of the Harris-Andersson model (i.e., Pauli repulsion and its weakening by empty d states)....

  18. Creep behavior and surface characterization of a laser surface nitrided Ti–6Al–4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Reis, Adriano Gonçalves dos, E-mail: areis@ita.br [Instituto Tecnológico de Aeronáutica—ITA/DCTA, Pr. M. Eduardo Gomes, 50, São José dos Campos—SP 12228-900 (Brazil); Reis, Danieli Aparecida Pereira [Universidade Federal de São Paulo—UNIFESP, R. Talim, 330, São José dos Campos—SP 12231-280 (Brazil); Moura Neto, Carlos de [Instituto Tecnológico de Aeronáutica—ITA/DCTA, Pr. M. Eduardo Gomes, 50, São José dos Campos—SP 12228-900 (Brazil); Barboza, Miguel Justino Ribeiro [Escola de Engenharia de Lorena—EEL/DEMAR/USP, Polo Urbo-Industrial Gleba AI-6 Caixa Postal 116, Lorena–SP 12600-970 (Brazil); Oñoro, Javier [Universidad Politécnica de Madrid—UPM, Plaza Cardenal Cisneros, 3, Madrid 28040 (Spain)

    2013-08-10

    Laser surface nitriding of a Ti–6Al–4V alloy is studied with the aim of increasing creep resistance. A detailed characterization of the surface and cross section of the nitrided laser surface was carried out by optical/scanning electron microscopy and X-ray diffraction techniques. The microstructure of the surface-nitrided Ti–6Al–4V consists of TiN dendrites distributed in a martensitic titanium matrix. Finally, the mechanical properties in terms of microindentation hardness and creep resistance were evaluated. Constant load creep tests were conducted on a standard creep machine at different stress levels at 500 °C, 600 °C and 700 °C. Results indicated that the creep rates of the laser nitrided alloy were lower than those of the untreated material and the microhardness of the surface was improved to 1100 VHN compared with the 340 VHN of the substrate.

  19. First-principles study of the interactions of hydrogen with low-index surfaces of PdCu ordered alloy

    Directory of Open Access Journals (Sweden)

    Min Tang

    2017-12-01

    Full Text Available PdCu catalysts play a key role in several hydrogen-involved processes. Among these reactions, the interaction of hydrogen with PdCu essentially determines the catalytic performance. However, the response of PdCu to surrounding hydrogen has been poorly investigated, especially for specific facets of PdCu at different environment. In this work, taking temperature and hydrogen pressure into account, we studied the hydrogen-surface interactions for four low-index surfaces of PdCu through first-principles calculations. It was found that H-PdCu adsorption strong relies on the facets, hydrogen coverage, and reaction environment (temperature and H-pressure. Our work highlights the importance of the environment on the nature of catalyst surfaces and reactions and offers a plausible way to investigate the interactions between gas and the surfaces of nanocatalysts in real reactions.

  20. Surface Corrosion Resistance in Turning of Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Rui Zhang

    2015-01-01

    Full Text Available This work addresses the issues associated with implant surface modification. We propose a method to form the oxide film on implant surfaces by dry turning to generate heat and injecting oxygen-rich gas at the turning-tool flank. The morphology, roughness, composition, and thickness of the oxide films in an oxygen-rich atmosphere were characterized using scanning electron microscopy, optical profiling, and Auger electron spectroscopy. Electrochemical methods were used to study the corrosion resistance of the modified surfaces. The corrosion resistance trends, analyzed relative to the oxide film thickness, indicate that the oxide film thickness is the major factor affecting the corrosion resistance of titanium alloys in a simulated body fluid (SBF. Turning in an oxygen-rich atmosphere can form a thick oxide film on the implant surface. The thickness of surface oxide films processed at an oxygen concentration of 80% was improved to 4.6 times that of films processed at an oxygen concentration of 21%; the free corrosion potential shifted positively by 0.357 V, which significantly improved the corrosion resistance of titanium alloys in the SBF. Therefore, the proposed method may (partially replace the subsequent surface oxidation. This method is significant for biomedical development because it shortens the process flow, improves the efficiency, and lowers the cost.

  1. First-principles study on the thermodynamic stability, magnetism, and half-metallicity of full-Heusler alloy Ti{sub 2}FeGe (001) surface

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Yan; Zhang, Jian-Min, E-mail: jmzhang@snnu.edu.cn

    2017-05-10

    For the Ti{sub 2}FeGe Heusler alloy, the surface stability, electronic and magnetic properties of the various (001) surfaces have been studied by using first-principles calculations. The TiGe termination is the most stable one while the GeGe* termination is the most unstable one. Both the density of states (DOS) and atomic magnetic moments (AMMs) of the central layers are similar to the corresponding bulk characters due to no influence of surface effect as we expected. The TiGe termination has the highest spin polarization 96.67%, followed by the TiFe (67.17%), GeGe* (66.51%) and FeFe* terminations (62.02%). The TiTi* terminations has the lowest spin polarization 61.31%. The magnetic moments for atoms on the surfaces and subsurfaces of these terminations are different from the bulk case. - Highlights: • TiGe termination is the most stable while GeGe* termination is the most unstable. • TiGe termination has the highest spin polarization followed by TiFe, GeGe*, FeFe* and TiTi*. • Atomic magnetic moments at the (001) surfaces are greatly different from the bulk values.

  2. Kinetic Monte Carlo simulation of surface segregation in Pd–Cu alloys

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, Feng [Institute of Theoretical and Computational Chemistry, School of Chemistry and Chemical Engineering, Key Laboratory of Mesoscopic Chemistry of MOE, Nanjing University (China); He, Xiang [Nanjing Institute of Geography and Limnology, Chinese Academy of Sciences, Nanjing 210008 (China); Chen, Zhao-Xu, E-mail: zxchen@nju.edu.cn [Institute of Theoretical and Computational Chemistry, School of Chemistry and Chemical Engineering, Key Laboratory of Mesoscopic Chemistry of MOE, Nanjing University (China); Huang, Yu-Gai [Institute of Theoretical and Computational Chemistry, School of Chemistry and Chemical Engineering, Key Laboratory of Mesoscopic Chemistry of MOE, Nanjing University (China); JiangSu Second Normal University, Nanjing (China)

    2015-11-05

    The knowledge of surface composition and atomic arrangement is prerequisite for understanding of catalytic properties of an alloy catalyst. Gaining such knowledge is rather difficult, especially for those possessing surface segregation. Pd–Cu alloy is used in many fields and possesses surface segregation. In this paper kinetic Monte Carlo method is used to explore the surface composition and structure and to examine the effects of bulk composition and temperature on the surface segregation of Pd–Cu alloys. It is shown that the segregation basically completes within 900 s at 500 K. Below 900 K and within 20 min the enriched surface Cu atoms mainly come from the top five layers. For the first time we demonstrate that there exists a “bulk-inside flocking” or clustering phenomenon (the same component element congregates in bulk) in Pd–Cu alloys. Our results indicate that for alloys with higher Cu content there are small Pd ensembles like monomers, dimers and trimers with contiguous subsurface Pd atoms. - Highlights: • Kinetic Monte Carlo was first used to study surface segregation of Pd–Cu alloys. • Bulk-inside flocking (the same component element congregates in bulk) was observed. • Small Pd ensembles with contiguous subsurface Pd exist on surfaces of Cu-rich alloys.

  3. Evaluation of Surface Roughness and Tensile Strength of Base Metal Alloys Used for Crown and Bridge on Recasting (Recycling).

    Science.gov (United States)

    Agrawal, Amit; Hashmi, Syed W; Rao, Yogesh; Garg, Akanksha

    2015-07-01

    Dental casting alloys play a prominent role in the restoration of the partial dentition. Casting alloys have to survive long term in the mouth and also have the combination of structure, molecules, wear resistance and biologic compatibility. According to ADA system casting alloys were divided into three groups (wt%); high noble, Noble and predominantly base metal alloys. To evaluate the mechanical properties such as tensile strength and surface roughness of the new and recast base metal (nickel-chromium) alloys. Recasting of the base metal alloys derived from sprue and button, to make it reusable has been done. A total of 200 test specimens were fabricated using specially fabricated jig of metal and divided into two groups- 100 specimens of new alloy and 100 specimens of recast alloys, which were tested for tensile strength on universal testing machine and surface roughness on surface roughness tester. Tensile strength of new alloy showed no statistically significant difference (p-value>0.05) from recast alloy whereas new alloy had statistically significant surface roughness (Maximum and Average surface roughness) difference (p-valuealloy. Within the limitations of the study it is concluded that the tensile strength will not be affected by recasting of nickel-chromium alloy whereas surface roughness increases markedly.

  4. Evaluation of bond strength between grooved titanium alloy implant abutments and provisional veneering materials after surface treatment of the abutments: An in vitro study

    Directory of Open Access Journals (Sweden)

    Gowtham Venkat

    2017-01-01

    Full Text Available Introduction: Titanium has become the material of choice with greater applications in dental implants. The success of the dental implant does not only depend on the integration of the implant to the bone but also on the function and longevity of the superstructure. The clinical condition that demands long-term interim prosthesis is challenging owing to the decreased bond between the abutment and the veneering material. Hence, various surface treatments are done on the abutments to increase the bond strength. Aim: This study aimed to evaluate the bond strength between the abutment and the provisional veneering materials by surface treatments such as acid etching, laser etching, and sand blasting of the abutment. Materials and Methods: Forty titanium alloy abutments of 3 mm diameter and 11 mm height were grouped into four groups with ten samples. Groups A, B, C, and D are untreated abutments, sand blasted with 110 μm aluminum particles, etched with 1% hydrofluoric acid and 30% nitric acid, and laser etched with Nd: YAG laser, respectively. Provisional crowns were fabricated with bis-acrylic resin and cemented with noneugenol temporary luting cement. The shear bond strength was measured in universal testing machine using modified Shell–Nielsen shear test after the cemented samples were stored in water at 25°C for 24 h. Load was applied at a constant cross head speed of 5 mm/min until a sudden decrease in resistance indicative of bond failure was observed. The corresponding force values were recorded, and statistical analysis was done using one-way ANOVA and Newman–Keuls post hoc test. Results: The laser-etched samples showed higher bond strength. Conclusion: Among the three surface treatments, laser etching showed the highest bond strength between titanium alloy implant abutment and provisional restorations. The sand-blasted surfaces demonstrated a significant difference in bond strength compared to laser-etched surfaces. The results of this

  5. Surface microstructures and antimicrobial properties of copper plasma alloyed stainless steel

    Science.gov (United States)

    Zhang, Xiangyu; Huang, Xiaobo; Jiang, Li; Ma, Yong; Fan, Ailan; Tang, Bin

    2011-12-01

    Bacterial adhesion to stainless steel surfaces is one of the major reason causing the cross-contamination and infection in many practical applications. An approach to solve this problem is to enhance the antibacterial properties on the surface of stainless steel. In this paper, novel antibacterial stainless steel surfaces with different copper content have been prepared by a plasma surface alloying technique at various gas pressures. The microstructure of the alloyed surfaces was investigated using glow discharge optical emission spectroscopy (GDOES) and scanning electron microscopy (SEM). The viability of bacteria attached to the antibacterial surfaces was tested using the spread plate method. The antibacterial mechanism of the alloyed surfaces was studied by X-ray photoelectron spectroscopy (XPS). The results indicate that gas pressure has a great influence on the surface elements concentration and the depth of the alloyed layer. The maximum copper concentration in the alloyed surface obtained at the gas pressure of 60 Pa is about 7.1 wt.%. This alloyed surface exhibited very strong antibacterial ability, and an effective reduction of 98% of Escherichia coli (E. coli) within 1 h was achieved by contact with the alloyed surface. The maximum thickness of the copper alloyed layer obtained at 45 Pa is about 6.5 μm. Although the rate of reduction for E. coli of this alloyed surface was slower than that of the alloyed surface with the copper content about 7.1 wt.% over the first 3 h, few were able to survive more than 12 h and the reduction reached over 99.9%. The XPS analysis results indicated that the copper ions were released when the copper alloyed stainless steel in contact with bacterial solution, which is an important factor for killing bacteria. Based on an overall consideration of bacterial killing rate and durability, the alloyed surface with the copper content of 2.5 wt.% and the thickness of about 6.5 μm obtained at the gas pressure of 45 Pa is expected

  6. Electronic structure of disordered alloys, surfaces and interfaces

    CERN Document Server

    Turek, Ilja; Kudrnovský, Josef; Šob, Mojmír; Weinberger, Peter

    1997-01-01

    At present, there is an increasing interest in the prediction of properties of classical and new materials such as substitutional alloys, their surfaces, and metallic or semiconductor multilayers. A detailed understanding based on a thus of the utmost importance for fu­ microscopic, parameter-free approach is ture developments in solid state physics and materials science. The interrela­ tion between electronic and structural properties at surfaces plays a key role for a microscopic understanding of phenomena as diverse as catalysis, corrosion, chemisorption and crystal growth. Remarkable progress has been made in the past 10-15 years in the understand­ ing of behavior of ideal crystals and their surfaces by relating their properties to the underlying electronic structure as determined from the first principles. Similar studies of complex systems like imperfect surfaces, interfaces, and mul­ tilayered structures seem to be accessible by now. Conventional band-structure methods, however, are of limited use ...

  7. TEM observation on phase separation and interfaces of laser surface alloyed high-entropy alloy coating.

    Science.gov (United States)

    Cai, Zhaobing; Cui, Xiufang; Jin, Guo; Liu, Zhe; Li, Yang; Dong, Meiling

    2017-12-01

    Phase separation is a common phenomenon in traditional alloys. Under the condition of appropriate undercooling, the segregation phenomenon can be also found in blue-chip high-entropy alloys (HEAs). In this work, the phase separation behavior and interfacial investigation of laser surface alloyed HEA coating with high content Ti were studied principally by transmission electron microscopy. The results show that crystal structure and elementary composition on both sides of the interface of coating/substrate are quite different, and the interfaces between different phases are incoherent or semi-coherent boundarys, resolved by high resolution transmission electron microscopy. In the interface of (Co, Ni)Ti 2 phase/β-Ti phase, there is angle of 80° between BCC〈100〉 and FCC〈201〉. An interesting 'island' structure, that β-Ti phases are embraced by (Co, Ni)Ti 2 compounds in the BCC matrix, was observed definitely, which is attributed to the combined action of Ti segregation and inter-attraction of Ti and other elements. Copyright © 2017 Elsevier Ltd. All rights reserved.

  8. Structure determination of surface adsorption and surface alloy phases using medium energy ion scattering

    Energy Technology Data Exchange (ETDEWEB)

    Woodruff, D.P. E-mail: d.p.woodruff@warwick.ac.uk; Brown, D.; Quinn, P.D.; Noakes, T.C.Q.; Bailey, P

    2001-07-01

    Through a series of investigations of the quantitative structure of monolayer surface alloy phases of Cu(1 0 0)/Au, Cu(1 0 0)/Mn, Cu(1 1 1)/Sb and Ni(1 1 1)/Pb a number of aspects of the methodology of medium energy ion scattering (MEIS) have been investigated. These include the form of reliability-factors (R-factors) used to provide an objective test of the fit of experimental blocking curves and those simulated for different model structures, and the criteria used to define the precision and uniqueness of such models. The role of absolute calibration of the scattered ion yields and the appropriate choice of scattering geometry are also discussed in the context of these specific studies. The quantitative results for these surface alloy structures also cast some light on the effective atomic radii in such structures and highlight the general trend for phases with low surface corrugation or rumpling.

  9. Evaluation of Surface Mechanical Properties and Grindability of Binary Ti Alloys Containing 5 wt % Al, Cr, Sn, and V

    Directory of Open Access Journals (Sweden)

    Hae-Soon Lim

    2017-11-01

    Full Text Available This study aimed to investigate the relationship between the surface mechanical properties and the grindability of Ti alloys. Binary Ti alloys containing 5 wt % concentrations of Al, Cr, Sn, or V were prepared using a vacuum arc melting furnace, and their surface properties and grindability were compared to those of commercially pure Ti (cp-Ti. Ti alloys containing Al and Sn had microstructures that consisted of only α phase, while Ti alloys containing Cr and V had lamellar microstructures that consisted of α + β phases. The Vickers microhardness of Ti alloys was increased compared to those of cp-Ti by the solid solution strengthening effect. Among Ti alloys, Ti alloy containing Al had the highest Vickers microhardness. At a low SiC wheel speed of 5000 rpm, the grinding rates of Ti alloys showed an increasing tendency as the hardness values of Ti alloys decreased. At a high SiC wheel speed of 10,000 rpm, the grinding rates of Ti alloys showed an increasing tendency as the tensile strength values increased. The Ti alloy containing Al, which showed the lowest tensile strength, had the lowest grinding rate. The grinding ratios of the Ti alloys were higher than those of cp-Ti at both wheel revolution speeds of 5000 and 10,000 rpm. The grinding ratio of the Ti alloy containing Al was significantly increased at 10,000 rpm (p < 0.05.

  10. Surface Tension and Viscosity of Quasicrystal-Forming Ti-Zr-Ni Alloys

    Science.gov (United States)

    Hyers, R. W.; Bradshaw, R. C.; Rogers, J. R.; Rathz, T. J.; Lee, G. W.; Kelton, K. F.; Gangopadhyay, A. K.

    2003-01-01

    The surface tension and viscosity of quasicrystal-forming Ti-Zr-Ni alloys were measured over a range of temperature, including both stable and undercooled liquids by an Electrostatic Levitation (ESL) technique. ESL is a containerless technique which allows processing of samples without contact, greatly reducing contamination and increasing access to the metastable undercooled liquid. The measured viscosity is typical of glass-forming alloys of similar composition to the quasicrystal-forming alloys studied here, while the surface tension shows an anomaly at deep undercoolings.

  11. A study and development of technology for surface induction hardening of railroad rails from low-alloy steel

    Science.gov (United States)

    Degtyarev, S. I.; Skoblo, T. S.; Sapozhnikov, V. E.

    1998-12-01

    A technology of heat treatment of railroad rails using induction heating has been developed and installed in the Azovstal' metallurgical works. It provides the requisite combination of properties in the metal of rail heads. However, the metal of the web and the bottom of the rails remains in the initial (unhardened) state. Under severe operational conditions (small-radius curves, high axial loads, and composite configuration of the road) the wear resistance of the head and the structural strength of the web and the bottom not hardened in the plant have to be increased. The properties of the rail steel can be improved by alloying it using the most effective and available elements. Currently, in Ukraine this is manganese. The present paper is devoted to the effect of manganese additives on the phase transformations in induction hardening and the specific features of the formed structure and properties of the rail steel. Optimum parameters for heat treatment of rails are recommended.

  12. Diffusion and surface alloying of gradient nanostructured metals

    Directory of Open Access Journals (Sweden)

    Zhenbo Wang

    2017-03-01

    Full Text Available Gradient nanostructures (GNSs have been optimized in recent years for desired performance. The diffusion behavior in GNS metals is crucial for understanding the diffusion mechanism and relative characteristics of different interfaces that provide fundamental understanding for advancing the traditional surface alloying processes. In this paper, atomic diffusion, reactive diffusion, and surface alloying processes are reviewed for various metals with a preformed GNS surface layer. We emphasize the promoted atomic diffusion and reactive diffusion in the GNS surface layer that are related to a higher interfacial energy state with respect to those in relaxed coarse-grained samples. Accordingly, different surface alloying processes, such as nitriding and chromizing, have been modified significantly, and some diffusion-related properties have been enhanced. Finally, the perspectives on current research in this field are discussed.

  13. Ultrasonic impact treatment of CoCrMo alloy: Surface composition and properties

    Energy Technology Data Exchange (ETDEWEB)

    Chenakin, S.P., E-mail: chenakin@list.ru; Filatova, V.S.; Makeeva, I.N.; Vasylyev, M.A.

    2017-06-30

    Highlights: • Ultrasonic impact treatment in air enhances oxidation of CoCrMo alloy. • Impact treatment promotes segregation and accumulation of carbon on the surface. • Intense deformation brings about partial dissolution of carbides. • Impact-induced fcc-to-hcp transformation and hardening of the alloy. • Impact treatment improves corrosion properties of the alloy. - Abstract: X-ray photoelectron spectroscopy, time-of-flight secondary ion mass spectrometry and X-ray diffraction were employed to study the effect of intense mechanical treatment on the surface chemical state, composition and structure of a commercial biomedical CoCrMo alloy (‘Bondi-Loy’). The ultrasonic impact treatment of the alloy in air with duration up to 30 s was found to cause the deformation-enhanced oxidation and deformation-induced surface segregation of the components and impurities from the bulk. The compositionally inhomogeneous mixed oxide layer formed under impact treatment was composed mainly of Cr{sub 2}O{sub 3} and silicon oxide with admixture of CoO, MoO{sub 2}, MoO{sub 3} and iron oxide/hydroxide, the latter being transferred onto the alloy surface from the steel pin. The impact treatment promoted a progressive accumulation of carbon on the alloy surface due to its deformation-induced segregation from the bulk and deformation-induced uptake of hydrocarbons from the ambient; concurrently, the dissolution/refinement of carbides originally present in the as-cast CoCrMo alloy occurred. The impact treatment gave rise to a two-fold increase in the volume fraction of the martensitic hcp ε-phase, a 30% increase in the surface microhardness and improved resistance to corrosion in the solution of artificial saliva compared to the as-polished alloy.

  14. XPS Study of Chemical Changes on the La/Ce Treated Surface of A361 Aluminium Alloy Exposed to Air at Temperatures up to 500∘C

    Directory of Open Access Journals (Sweden)

    A. Pardo

    2009-01-01

    Full Text Available The chemical changes that take place on the rare earth treated surface of the A361 aluminium alloy exposed to air at temperatures between 100 and 500∘C have been examined using X-ray photoelectron spectroscopy (XPS. The most notable features discussed in this work are the disappearance of Mg and Si signals at the tested temperatures and disappearance of the Ce signal at temperatures of 400–500∘C. The biphasic microstructure of the A361 alloy, constituted by close to 12 wt% Si and the Al matrix, plays an important role in many of the results obtained. The notable growth of aluminium oxide across the conversion coating in the case of the Ce-treated surface is related to the structural transformation experienced by the cerium oxide coating at 400–500∘C.

  15. A two-component Frenkel-Kontorowa model for surface alloy formation

    CERN Document Server

    Daruka, I

    2003-01-01

    It has been shown by recent experiments that bulk immiscible metals (e.g. Ag/Cu, Ag/Co and Au/Ni) can form binary alloys on certain surfaces where the substrate mediates the elastic misfits between the two components, thus relieving the elastic strain in the overlayer. These novel surface alloys exhibit a rich phase structure. We formulate a two-component Frenkel-Kontorova model in one dimension to study surface alloy formation. This model can naturally incorporate dislocation formation that plays a crucial role in determining the actual structure of the system. Using energy minimization calculations we provide a phase diagram in terms of average alloy composition and the energy of mixing. Monte Carlo simulations were also performed to study the structure and interaction of the emerging dislocations.

  16. Laser alloying of the plain carbon steel surface layer

    Directory of Open Access Journals (Sweden)

    A. Radziszewska

    2008-07-01

    Full Text Available As an example of the types of features observed after laser alloying, the addition of Ta to mild carbon steel is described. The system is of interest because such alloying is beneficial in improving surface related properties. The paper describes the microstructure and properties (phase and chemical composition, microhardness of the laser alloyed surface layer. In the investigation the optical microscope, the scanning electron microscope (SEM, chemical (EDS microanalysis composition and microhardness testing methods have been used. Specimens of 0,17 %C plain steel were coated with Ta powder layers. The paints containing organic components were used as the binders during deposition of Ta powder layers on the sample surface. The thickness of Ta deposited layers amounted to 0,16 mm. The specimens were then swept through high power (of nominal power 2,5 kW CW CO2 laser radiation at different speeds.The surface alloyed layers varied in microstructure consisted of fiber like Ta2C + γ eutectics, chemical composition and microhardness. The EDS analyses revealed the enrichment of tantalum in the laser alloyed zone (LAZ. The changes of process parameters had an influence on the hardness of alloyed surface layers: by increasing scanning velocity (from 12 mm/s to 20 mm/s and decreasing laser power (from 1,8 kW to 1,35 kW, the hardness diminished. The wear tests were also carried out which showed that laser alloying of plain carbon steel surface layer led to improvement of their wear resistance.

  17. Surface Plasmons and Surface Enhanced Raman Spectra of Aggregated and Alloyed Gold-Silver Nanoparticles

    Directory of Open Access Journals (Sweden)

    Y. Fleger

    2009-01-01

    Full Text Available Effects of size, morphology, and composition of gold and silver nanoparticles on surface plasmon resonance (SPR and surface enhanced Raman spectroscopy (SERS are studied with the purpose of optimizing SERS substrates. Various gold and silver films made by evaporation and subsequent annealing give different morphologies and compositions of nanoparticles and thus different position of the SPR peak. SERS measurements of 4-mercaptobenzoic acid obtained from these films reveal that the proximity of the SPR peak to the exciting laser wavelength is not the only factor leading to the highest Raman enhancement. Silver nanoparticles evaporated on top of larger gold nanoparticles show higher SERS than gold-silver alloyed nanoparticles, in spite of the fact that the SPR peak of alloyed nanoparticles is narrower and closer to the excitation wavelength. The highest Raman enhancement was obtained for substrates with a two-peak particle size distribution for excitation wavelengths close to the SPR.

  18. A lower-melting-point solder alloy for surface mounts

    Science.gov (United States)

    McCormack, M. T.; Degani, Y.; Chen, H. S.; Gesick, W. R.

    1996-05-01

    Significant manufacturing cost reductions can be realized with lower-temperature surface mount processing by increasing yields and using less expensive components and boards. A lower-melting-point solder alloy (nominal composition Sn-41.75Pb-8Bi0.5Ag) has been developed that enables significant reductions in peak reflow temperatures during surface-mount assembly. The solder alloy is compatible with standard Pb-Sn surface finishes, melts within the temperature range of ≈166-172°C,andhas promising mechanical properties.

  19. Surface nanotopography of an anodized Ti–6Al–7Nb alloy enhances cell growth

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Her-Hsiung [Department of Dentistry, National Yang-Ming University, Taipei 112, Taiwan (China); Graduate Institute of Basic Medical Science, China Medical University, Taichung 404, Taiwan (China); Department of Biomedical Informatics, Asia University, Taichung 413, Taiwan (China); Department of Stomatology, Taipei Veterans General Hospital, Taipei 112, Taiwan (China); Wu, Chia-Ping [Institute of Oral Biology, National Yang-Ming University, Taipei 112, Taiwan (China); Sun, Ying-Sui [Department of Dentistry, National Yang-Ming University, Taipei 112, Taiwan (China); Yang, Wei-En [Institute of Oral Biology, National Yang-Ming University, Taipei 112, Taiwan (China); Lee, Tzu-Hsin, E-mail: biomaterials@hotmail.com [School of Dentistry, Chung Shan Medical University, Taichung 402, Taiwan (China); Oral Medicine Center, Chung Shan Medical University Hospital, Taichung 402, Taiwan (China)

    2014-12-05

    Highlights: • An electrochemical anodization was applied to α/β-type Ti–6Al–7Nb alloy surface. • Anodized surface had a nontoxic nanoporous topography. • Anodized surface increased proteins adsorption due to nanotopography. • Anodized surface enhanced cell growth due to nanotopography. • Electrochemical anodization has potential as implant surface treatment. - Abstract: The α/β-type Ti–6Al–7Nb alloy is a potential replacement for α/β-type Ti–6Al–4V alloy, which is widely used in biomedical implant applications. The biological response to implant material is dependent on the surface characteristics of the material. In the present study, a simple and fast process was developed to perform an electrochemical anodization treatment on Ti–6Al–7Nb alloy. The proposed process yielded a thin surface nanotopography, which enhanced cell growth on the Ti–6Al–7Nb alloy. The surface characteristics, including the morphology, wettability, and protein adsorption, were investigated, and the cytotoxicity was evaluated according to International Organization for Standardization 10993-5 specifications. Cell adhesion of human bone marrow mesenchymal stem cells on the test specimens was observed via fluorescence microscopy and scanning electron microscopy. The anodization process produced a surface nanotopography (pore size <100 nm) on anodized Ti–6Al–7Nb alloy, which enhanced the wettability, protein adsorption, cell adhesion, cell migration, and cell mineralization. The results showed that the surface nanotopography produced using the proposed electrochemical anodization process enhanced cell growth on anodized Ti–6Al–7Nb alloy for implant applications.

  20. Ductile fracture surface morphology of amorphous metallic alloys

    NARCIS (Netherlands)

    Miskuf, J; Csach, Kornel; Ocelik, [No Value; Bengus, VZ; Tabachnikova, ED; Duhaj, P; Ocelik, Vaclav

    2002-01-01

    Ductile shear failure of hulk amorphous metallic alloys was studied using a fractographic is analysis. Although the mechanisms of shear deformation and fracture are appeared the same as in conventional amorphous ribbons, some new fractographic features are observed in bulk alloys. Geometric

  1. Diode Laser Surface Alloying of Armor Steel with Tungsten Carbide

    Directory of Open Access Journals (Sweden)

    Janicki D.

    2017-06-01

    Full Text Available Metal matrix composite (MMC surface layers reinforced by WC were fabricated on armor steel ARMOX 500T plates via a laser surface alloying process. The microstructure of the layers was assessed by scanning electron microscopy and X-ray diffraction.

  2. Three body abrasion of laser surface alloyed aluminium AA1200

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2012-06-01

    Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4 kW Nd:YAG laser to improve the abrasion wear resistance. Aluminium surfaces reinforced with metal matrix composites and intermetallic phases were achieved. The phases present depended...

  3. Surface Morphology Study of Nanostructured Lead-Free Solder Alloy Sn-Ag-Cu Developed by Electrodeposition: Effect of Current Density Investigation

    Directory of Open Access Journals (Sweden)

    Sakinah Mohd Yusof

    2013-10-01

    Roman"; mso-bidi-theme-font:minor-bidi;} Doi: 10.12777/ijse.5.2.51-55 [How to cite this article: Yusof, S.M., Hadi, A., and Jai, J. (2013. Surface Morphology Study of Nanostructured Lead-Free Solder Alloy Sn-Ag-Cu Developed by Electrodeposition: Effect of Current Density Investigation. International Journal of Science and Engineering, 5(2:51-55. Doi: 10.12777/ijse.5.2.51-55 Metallurgical, surface, and corrosion analysis of Ni-Cr dental casting alloys before and after porcelain firing.

    Science.gov (United States)

    Lin, Hsin-Yi; Bowers, Bonnie; Wolan, John T; Cai, Zhuo; Bumgardner, Joel D

    2008-03-01

    A porcelain veneer is often fired on nickel-chromium casting alloys used in dental restorations for aesthetic purposes. The porcelain-fused-to-metal (PFM) process brings the temperature to over 950 degrees C and may change the alloy's corrosion properties. In this study, the metallurgical, surface, and corrosion properties of two Ni-Cr alloys were examined, before and after PFM firing. Two types of alloy were tested-a high Cr, Mo alloy without Be and a low Cr, Mo alloy with Be. Before the PFM firing, specimens from both alloys were examined for their microstructures, hardness, electrochemical corrosion properties, surface composition, and metal ion release. After the PFM firing, the same specimens were again examined for the same properties. Neither of the alloys showed any differences in their electrochemical corrosion properties after the PFM firing. However, both alloys exhibited new phases in their microstructure and significant changes in hardness after firing. In addition, there was a slight increase in CrO(x) on the surface of the Be-free alloy and increased Mo-Ni was observed on the surface of both alloys via X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). This might be one of the reasons why both alloys had increased Ni and Mo ion release after firing. The PFM firing process changed the alloys' hardness, microstructure, and surface composition. No significant changes in the alloys' corrosion behavior were observed, however, the significant increase in metal ion release over a month may need to be further investigated for its clinical effects.

  4. Corrosion Behavior and Surface Modification of Mg-Zn Implant Alloys

    Science.gov (United States)

    Ghayad, I. M.; Maamoun, M. A.; Metwally, W. A.; El-Baradie, Z. M.; Abdel-Azim, A. N.

    2016-10-01

    In this study, Mg-Zn alloys (1-4 wt.% Zn) were fabricated with high-purity raw materials using a clean melting process (fluxless method) and a protective atmosphere of CO2 + 0.4 SF6. The as-cast microstructures of the investigated alloys were characterized by optical and scanning electron microscopes, EDS and XRD. Corrosion properties of the prepared alloys were examined in simulated body fluid by electrochemical techniques and immersion test (hydrogen evolution method). Surface modification of the prepared alloys was performed using micro-arc oxidation (MAO) treatment and hydroxyapatite (HA) coating. Microstructure observation revealed that Zn was completely dissolved in the α-Mg matrix up to 2 wt.%. Higher Zn content led to a reduction in the grain size and the development of a second phase (MgZn2). Corrosion testing results revealed that Mg-1,2,3 wt.% Zn have almost the same degradation rate, whereas Mg-4Zn has the highest degradation rate. HA coating on MAO-treated magnesium alloys formed a dense and compact layer on the alloy surface, which had largely improved surface properties and enhanced corrosion resistance of the prepared alloys.

  5. Superhydrophobic aluminum alloy surfaces by a novel one-step process.

    Science.gov (United States)

    Saleema, N; Sarkar, D K; Paynter, R W; Chen, X-G

    2010-09-01

    A simple one-step process has been developed to render aluminum alloy surfaces superhydrophobic by immersing the aluminum alloy substrates in a solution containing NaOH and fluoroalkyl-silane (FAS-17) molecules. Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and water contact angle measurements have been performed to characterize the morphological features, chemical composition and superhydrophobicity of the surfaces. The resulting surfaces provided a water contact angle as high as ∼162° and a contact angle hysteresis as low as ∼4°. The study indicates that it is possible to fabricate superhydrophobic aluminum surfaces easily and effectively without involving the traditional two-step processes.

  6. The surface nanostructures of titanium alloy regulate the proliferation of endothelial cells

    Directory of Open Access Journals (Sweden)

    Min Lai

    2014-02-01

    Full Text Available To investigate the effect of surface nanostructures on the behaviors of human umbilical vein endothelial cells (HUVECs, surface nanostructured titanium alloy (Ti-3Zr2Sn-3Mo-25Nb, TLM was fabricated by surface mechanical attrition treatment (SMAT technique. Field emission scanning electron microscopy (FE-SEM, atomic force microscopy (AFM, transmission electron microscopy (TEM and X-ray diffraction (XRD were employed to characterize the surface nanostructures of the TLM, respectively. The results demonstrated that nano-crystalline structures with several tens of nanometers were formed on the surface of TLM substrates. The HUVECs grown onto the surface nanostructured TLM spread well and expressed more vinculin around the edges of cells. More importantly, HUVECs grown onto the surface nanostructured TLM displayed significantly higher (p < 0.01 or p < 0.05 cell adhesion and viabilities than those of native titanium alloy. HUVECs cultured on the surface nanostructured titanium alloy displayed significantly higher (p < 0.01 or p < 0.05 productions of nitric oxide (NO and prostacyclin (PGI2 than those of native titanium alloy, respectively. This study provides an alternative for the development of titanium alloy based vascular stents.

  7. Ultrasonic impact treatment of CoCrMo alloy: Surface composition and properties

    Science.gov (United States)

    Chenakin, S. P.; Filatova, V. S.; Makeeva, I. N.; Vasylyev, M. A.

    2017-06-01

    X-ray photoelectron spectroscopy, time-of-flight secondary ion mass spectrometry and X-ray diffraction were employed to study the effect of intense mechanical treatment on the surface chemical state, composition and structure of a commercial biomedical CoCrMo alloy ('Bondi-Loy'). The ultrasonic impact treatment of the alloy in air with duration up to 30 s was found to cause the deformation-enhanced oxidation and deformation-induced surface segregation of the components and impurities from the bulk. The compositionally inhomogeneous mixed oxide layer formed under impact treatment was composed mainly of Cr2O3 and silicon oxide with admixture of CoO, MoO2, MoO3 and iron oxide/hydroxide, the latter being transferred onto the alloy surface from the steel pin. The impact treatment promoted a progressive accumulation of carbon on the alloy surface due to its deformation-induced segregation from the bulk and deformation-induced uptake of hydrocarbons from the ambient; concurrently, the dissolution/refinement of carbides originally present in the as-cast CoCrMo alloy occurred. The impact treatment gave rise to a two-fold increase in the volume fraction of the martensitic hcp ε-phase, a 30% increase in the surface microhardness and improved resistance to corrosion in the solution of artificial saliva compared to the as-polished alloy.

  8. Ion Implantation Metallurgy: A Study of the Composition, Structure and Corrosion Behavior of Surface Alloys Formed by Ion Implantation.

    Science.gov (United States)

    1980-04-01

    high density of small bubbles near the surface to-be-tested (5,6). The bubbles are formed by the rapidly moving tip of an exponential horn operating...thinned from the back side using a solution of perchloric acid, ethanol, and glycerine . It was found that great care must be taken during the

  9. Molecular dynamics studies of defect formation during heteroepitaxial growth of InGaN alloys on (0001) GaN surfaces

    Science.gov (United States)

    Gruber, J.; Zhou, X. W.; Jones, R. E.; Lee, S. R.; Tucker, G. J.

    2017-05-01

    We investigate the formation of extended defects during molecular-dynamics (MD) simulations of GaN and InGaN growth on (0001) and ( 11 2 ¯ 0 ) wurtzite-GaN surfaces. The simulated growths are conducted on an atypically large scale by sequentially injecting nearly a million individual vapor-phase atoms towards a fixed GaN surface; we apply time-and-position-dependent boundary constraints that vary the ensemble treatments of the vapor-phase, the near-surface solid-phase, and the bulk-like regions of the growing layer. The simulations employ newly optimized Stillinger-Weber In-Ga-N-system potentials, wherein multiple binary and ternary structures are included in the underlying density-functional-theory training sets, allowing improved treatment of In-Ga-related atomic interactions. To examine the effect of growth conditions, we study a matrix of >30 different MD-growth simulations for a range of InxGa1-xN-alloy compositions (0 ≤ x ≤ 0.4) and homologous growth temperatures [0.50 ≤ T/T*m(x) ≤ 0.90], where T*m(x) is the simulated melting point. Growths conducted on polar (0001) GaN substrates exhibit the formation of various extended defects including stacking faults/polymorphism, associated domain boundaries, surface roughness, dislocations, and voids. In contrast, selected growths conducted on semi-polar ( 11 2 ¯ 0 ) GaN, where the wurtzite-phase stacking sequence is revealed at the surface, exhibit the formation of far fewer stacking faults. We discuss variations in the defect formation with the MD growth conditions, and we compare the resulting simulated films to existing experimental observations in InGaN/GaN. While the palette of defects observed by MD closely resembles those observed in the past experiments, further work is needed to achieve truly predictive large-scale simulations of InGaN/GaN crystal growth using MD methodologies.

  10. In-Vitro Corrosion Studies of Bioabsorbable Alloys

    Science.gov (United States)

    Gill, P.; Munroe, N.

    Magnesium alloys have inspired a significant amount of attention from researchers all over the world for cardiovascular and orthopedic applications due to their light weight, mechanical integrity and degradation behavior. In this investigation, cast manufactured binary, ternary and quaternary magnesium alloys were studied for their degradation behavior by potentiodynamic polarization tests in phosphate buffer saline solution (PBS) and PBS containing amino acids (cysteine, C and tryptophan, W) at 37 °C. Electrochemical impedance spectroscopy (EIS) tests were performed to determine the charge transfer resistance and immersion tests were performed to assess corrosion rate and hydrogen evolution from the alloys. Furthermore, the surface morphology and surface chemistry of the alloys were observed by scanning electron microscopy (SEM) and X-ray diffraction (XRD).

  11. Surface properties and fatigue failure analysis of alloy 718 surfaces milled by abrasive and plain waterjet

    OpenAIRE

    Rivero, A.; Alberdi, A.; T. de Artaza; Mendia, L.; Lamikiz, A.

    2017-01-01

    This work analyzes the surfaces obtained in alloy 718 when they are milled by abrasive waterjet (AWJ) at different conditions, and the effect of main process parameters on the characteristics of these surfaces. This analysis revealed that all surfaces have a homogeneous roughness in the transversal and the longitudinal directions, present embedded abrasive particles and have hardened about 50% with respect to the untreated bulk alloy 718. In addition, plain waterjet (PWJ) technology was used ...

  12. Steam Initiated Surface Modification of Aluminium Alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud

    , crystalline nano-particles, role of steam-based treatment on adhesion of industrially applied powder coating, and investigations of a failed painted aluminium window profile due to defects in the extruded profile. Chapters 13 and 14 describe the overall discussion, conclusions and future work based...... the use of aluminium alloys in the painted form requiring a conversion coating to improve the adhesion. Chromate based conversion coating processes are extremely good for these purposes, however the carcinogenic and toxic nature of hexavalent chromium led to the search for more benign and eco...

  13. Research on Protective Coating on Inner Surface of Alloy Tube

    Science.gov (United States)

    Zhang, Y. C.; Liu, Y. H.; Zhou, Z. J.; Zheng, M. M.; Kong, S. Y.; Xia, H. H.; Li, H. L.

    2017-09-01

    Materials are one of the most important factors which limit reactor development. Molten salt not only used as the coolant but used as application in which fissile materials and fission products are dissolved in Molten Salt Reactors (MSRs). Therefore the corrosion resistance of structure materials is the one of most important aspects for application in MSRs. Compatibility and chemical stability with the molten salt should be considered for some common structural alloys such as Incoloy-800H. In this research, the pure nickel coating was obtained by electroplating on the inner surface of nickel alloy to improve the corrosion resistance. However, there are some problems for plating on the inner surface of tube. For example the current is shielded and the anode is easy to passivate. The inner anode was used for solving these problems in this study. Pure nickel coating was obtain and the microstructure and properties of coating were analysed using this method. The thickness, hardness and microstructure of coating were observed by metallographic microscope, micro hardness tester and field emission scanning electron microscope, and the influence of deposition duration and annealing treatment duration on properties were analysed. Thermal shock performance was investigated as well. The results showed that the coating thickness increased linearly with the increasing of plating durations and the size of grain increased with the durations as well, the surface of coating became inhomogeneous correspondingly. The hardness of coating changed as the change of durations of annealing treatment. The thermal shock test showed that bonding strength of coating with substrate was good.

  14. Shear Bond Strength of a Resin Cement to Different Alloys Subjected to Various Surface Treatments

    Directory of Open Access Journals (Sweden)

    Fariba Ezoji

    2016-08-01

    Full Text Available Objectives: Micromechanical retention of resin cements to alloys is an important factor affecting the longevity of metal base restorations. This study aimed to compare the bond strength and etching pattern of a newly introduced experimental etchant gel namely Nano Met Etch with those of conventional surface treatment techniques for nickel-chrome (Ni-Cr and high noble alloys. Materials and Methods: A total of 120 discs (8×10×15 mm were cast with Ni-Cr (n=20, high noble BegoStar (n=50 and gold coin alloys (n=50. Their Surfaces were ground with abrasive papers. Ni-Cr specimens received sandblasting and etching. High noble alloy specimens (begoStar and gold coin received sandblasting, sandblasting-alloy primer, etching, etch-alloy primer and alloy primer alone. Cylindrical specimens of Panavia were bonded to surfaces using Tygon tubes. Specimens were subjected to micro-shear bond strength testing after storing at 37°C for 24 hours.Results: In gold coin group, the highest bond strength was achieved after sandblasting (25.82±1.37MPa, P<0.001 and etching+alloy primer (26.60 ± 5.47 MPa, P<0.01. The lowest bond strength belonged to sandblasting+alloy primer (17.79±2.96MPa, P<0.01. In BegoStar group, the highest bond strength was obtained in the sandblasted group (38.40±3.29MPa, P<0.001 while the lowest bond strength was detected in the sandblast+ alloy primer group (15.38±2.92MPa, P<0.001. For the Ni-Cr alloy, bond strength in the etched group (20.79±2.01MPa was higher than that in the sandblasted group (18.25±1.82MPa (P<0.01.Conclusions: For the Ni-Cr alloy, etching was more efficient than sandblasting but for the high noble alloys, higher Au content increased the efficacy of etching.

  15. Effects of Surface Structure and Chemical Composition of Binary Ti Alloys on Cell Differentiation

    Directory of Open Access Journals (Sweden)

    Ok-Sung Han

    2016-07-01

    Full Text Available Binary Ti alloys containing Fe, Mo, V and Zr were micro-arc oxidized and hydrothermally treated to obtain micro- and nano-porous layers. This study aimed to investigate cell differentiation on micro and micro/nanoporous oxide layers of Ti alloys. The properties of the porous layer formed on Ti alloys were characterized by X-ray diffraction pattern, microstructural and elemental analyses and inductively coupled plasma mass spectrometry (ICP-MS method. The MTT assay, total protein production and alkaline phosphatase (ALPase activity were evaluated using human osteoblast-like cells (MG-63. Microporous structures of micro-arc oxidized Ti alloys were changed to micro/nanoporous surfaces after hydrothermal treatment. Micro/nanoporous surfaces consisted of acicular TiO2 nanoparticles and micron-sized hydroxyapatite particles. From ICP and MTT tests, the Mo and V ions released from porous oxide layers were positive for cell viability, while the released Fe ions were negative for cell viability. Although the micro/nanoporous surfaces led to a lower total protein content than the polished and microporous Ti surfaces after cell incubation for 7 days, they caused higher ALPase activities after 7 days and 14 days of incubation except for V-containing microporous surfaces. The micro/nanoporous surfaces of Ti alloys were more efficient in inducing MG-63 cell differentiation.

  16. Hardfacing of aluminium alloys by means of metal matrix composites produced by laser surface alloying

    CSIR Research Space (South Africa)

    Pityana, SL

    2009-06-01

    Full Text Available Metal matrix composite layers were formed on an aluminium substrate by means of laser surface alloying method. Aluminium 1200 was used as a host material and TiC particles were used as the reinforcement. The microstructure of the modified layer...

  17. Effect of finishing process on the surface quality of Co-Cr-Mo dental alloys

    Directory of Open Access Journals (Sweden)

    Dorota Klimecka -Tatar

    2016-09-01

    Full Text Available Preparatory procedures for the material have a significant influence on the surface stereometry of the material. This study investigated the effect of the electropolishing process on the surface quality of metallic prosthetic constructions based on Co-Cr-Mo alloys. It has been found that the process of electropolishing prevents to excessive development of the surface of a material and consequently improves surface quality.

  18. Laser alloying of aluminium to improve surface properties - MSSA 2010

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2010-07-01

    Full Text Available Aluminium is vastly used in industry due to its low cost, light weight and excellent workability, but lacks in wear resistance and hardness. Laser alloying is used to improve the surface properties such as hardness by modifying the composition...

  19. Ceramic coated Y1 magnesium alloy surfaces by microarc oxidation ...

    Indian Academy of Sciences (India)

    The magnesium alloys occupy an important place in marine applications, but their poor corrosion resistance, wear resistance, hardness and so on, have limited their application. To meet these defects, some techniques are developed. Microarc oxidation is a one such recently developed surface treatment technology under ...

  1. Reduction of bacterial burden by copper alloys on high-touch athletic center surfaces.

    Science.gov (United States)

    Ibrahim, Zina; Petrusan, Alexandra J; Hooke, Patrick; Hinsa-Leasure, Shannon M

    2017-10-06

    Athletic centers have been locations for the transmission of community-acquired infections. This study assessed the capacity of copper alloys to reduce the bacterial burden associated with high-touch athletic center equipment. Copper alloy weights and grips were rotated with rubber coated and stainless steel controls in an undergraduate college athletic center over a 16-month period. The athletic center is used by college athletic teams, student body, and local community. The primary outcome was to compare bacterial burdens on copper and control grips by swabbing surfaces. Significance was determined using the nonparametric Mann-Whitney U test with significance assessed at P copper alloy components. Bacterial community characterization revealed Staphylococcus to be the most common bacterial genus found on grip surfaces. Antibiotic resistance testing of the Staphylococcus isolates revealed that all isolates were susceptible to vancomycin and linezolid, whereas 35% of copper alloy isolates and 44% of control isolates were resistant to erythromycin. Copper alloys can mitigate the bacterial burden on high-touch surfaces. Strategically placing copper alloys in areas of high human contact can augment infection control efforts and potentially decrease community-acquired infections in athletic centers. Copyright © 2017 Association for Professionals in Infection Control and Epidemiology, Inc. Published by Elsevier Inc. All rights reserved.

  2. Bond strength of resin cements to noble and base metal alloys with different surface treatments.

    Directory of Open Access Journals (Sweden)

    Farkhondeh Raeisosadat

    2014-10-01

    Full Text Available The bond strength of resin cements to metal alloys depends on the type of the metal, conditioning methods and the adhesive resins used. The purpose of this study was to evaluate the bond strength of resin cements to base and noble metal alloys after sand blasting or application of silano-pen.Cylinders of light cured Z 250 composite were cemented to "Degubond 4" (Au Pd and "Verabond" (Ni Cr alloys by either RelyX Unicem or Panavia F2, after sandblasting or treating the alloys with Silano-Pen. The shear bond strengths were evaluated. Data were analyzed by three-way ANOVA and t tests at a significance level of P<0.05.When the alloys were treated by Silano-Pen, RelyX Unicem showed a higher bond strength for Degubond 4 (P=0.021 and Verabond (P< 0.001. No significant difference was observed in the bond strength of Panavia F2 to the alloys after either of surface treatments, Degubond 4 (P=0.291 and Verabond (P=0.899. Panavia F2 showed a higher bond strength to sandblasted Verabond compared to RelyX Unicem (P=0.003. The bond strength of RelyX Unicem was significantly higher to Silano-Pen treated Verabond (P=0.011. The bond strength of the cements to sandblasted Degubond 4 showed no significant difference (P=0.59. RelyX Unicem had a higher bond strength to Silano-Pen treated Degubond 4 (P=0.035.The bond strength of resin cements to Verabond alloy was significantly higher than Degubond 4. RelyX Unicem had a higher bond strength to Silano-Pen treated alloys. Surface treatments of the alloys did not affect the bond strength of Panavia F2.

  3. Femtosecond laser surface patterning of steel and titanium alloy

    Science.gov (United States)

    Milovanović, D. S.; Gaković, B.; Radu, C.; Zamfirescu, M.; Radak, B.; Petrović, S.; Rogić Miladinović, Z.; Mihailescu, I. N.

    2014-09-01

    In this work, we present the results obtained by femtosecond laser processing of AISI D2 steel and the widely applicable titanium-based alloy, Ti6Al4V. Patterning the materials’ surfaces was done by a Ti:sapphire system at 775 nm wavelength and 200 fs pulse duration, while varying the output pulse energies and the scanning speed. The formation of laser-induced periodical surface structures were found for both materials.

  4. Color change during the surface preparation stages of metal ceramic alloys.

    Science.gov (United States)

    Ozçelik, Tuncer Burak; Yilmaz, Burak; Ozcan, Isil; Wee, Alvin G

    2011-07-01

    Even though metal ceramic restorations (MCRs) are widely used by clinicians, the influence of the metal on the color of overlaying porcelain is unknown. The purpose of this study was to analyze the color alterations of different types of metal ceramic alloys during several stages of metal surface preparation and to determine the effect of those changes on the resulting color of opaque porcelain (OP). Seven different types of alloys (3 base metal, 3 noble, and 1 high noble) were used to prepare disk-shaped specimens (1 mm × 10 mm, n=3), followed by OP application (0.1 mm). L*a*b* values of specimens were recorded after different stages of metal surface preparation (ingot, after casting, after oxidation, and after the OP application) in addition to the shade tab of OP B1 (target shade). L*a*b* values of alloys were measured from the ingot structure to the OP application stage and statistically analyzed (Repeated measures ANOVA, and Bonferroni corrected paired t test, α=.05). L*a*b* values of OP applied groups and the OP shade tab (target shade) were analyzed (1-way ANOVA with Dunnett's multiple comparison test, α=.05). The color differences of the target shade both before and after OP application were calculated and statistically analyzed (1-way ANOVA, Ryan-Einot-Gabriel-Welsch Multiple Range Test, α=.05). The L* values of all alloys changed significantly after each stage except for 2 alloys (V-Deltaloy SF (N-VDSF)) and (Gnathos Plus (HN-GP)) after casting and airborne-particle abrasion (PL*a*b* values of some OP applied alloys were significantly different from that of the OP shade tab (P<.05). Color difference values (ΔE (OP applied alloy-target shade)) of 2 OP-applied alloys (Cerapall 2 (N-CP2) and Ceradelta (N-CD)) were significantly different (P<.05) and higher than the other OP-applied alloys. The achromatic color behavior of different alloys was all in the same direction at all metal surface preparation stages. The chromatic behavior of the different

  5. ANALYSIS AND STUDY OF AMORPHOUS ALLOYS PROPERTIES

    Directory of Open Access Journals (Sweden)

    T.P. Pavlenko

    2013-10-01

    Full Text Available The paper reviews and analyzes properties of amorphous alloys for the purpose of their application in magnetic systems of electrical apparatus instead of high-permeability electric steels. The studies have shown a possibility of utilizing these alloys in the magnetic structure of a current transformer in the pulsed voltage stabilizer of an automated circuit-breaker semiconductor release.

  6. Surface morphology and depth profile study of Cd{sub 1-x}Zn{sub x}Te alloy nanostructures

    Energy Technology Data Exchange (ETDEWEB)

    Yilmaz, Ercan, E-mail: yilmaz@ibu.edu.tr [Physics Department, Abant Izzet Baysal University, 14280 Bolu (Turkey); Tugay, Evrin [Physics Department, Middle East Technical University, 06531 Ankara (Turkey); Center for Solar Energy Research and Applications (GUeNAM), Middle East Technical University, 06531 Ankara (Turkey); Aktag, Aliekber [Physics Department, Abant Izzet Baysal University, 14280 Bolu (Turkey); Yildiz, Ilker [Physics Department, Middle East Technical University, 06531 Ankara (Turkey); Parlak, Mehmet; Turan, Rasit [Physics Department, Middle East Technical University, 06531 Ankara (Turkey); Center for Solar Energy Research and Applications (GUeNAM), Middle East Technical University, 06531 Ankara (Turkey)

    2012-12-25

    Highlights: Black-Right-Pointing-Pointer Cd{sub 1-x}Zn{sub x}Te (CZT) films were grown on heated glass at 400 Degree-Sign C from a single target. Black-Right-Pointing-Pointer CZT films were annealed at 300 and 450 Degree-Sign C for 1 h under N{sub 2} gas at atm. pressure. Black-Right-Pointing-Pointer The structural and optical properties of CZT films were studied. Black-Right-Pointing-Pointer Better structural stability and reproducibility in CZT films were succeeded. Black-Right-Pointing-Pointer Uniform and stoichiometric CZT films with required compositions were fabricated. - Abstract: Cd{sub 1-x}Zn{sub x}Te thin films with thickness of 200 nm were deposited on glass substrates from a single sputtering target. During the deposition process, the substrates were heated at 400 Degree-Sign C and deposited films were subjected to an annealing process at 300 and 450 Degree-Sign C for an hour under flowing N{sub 2} gas at atmospheric pressure. Influence of in situ heating and post-deposition annealing treatments on the structural and optical evolution of Cd{sub 1-x}Zn{sub x}Te nanostructures were investigated by diagnostic techniques such as X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), and UV-transmission spectroscopy. The transmission spectra in the region of the optical absorption band edge were measured for as-deposited and heat-treated of CdZnTe samples. Band gap of the deposited films were found to be in the range of 1.59-1.66 eV. The XRD studies revealed that heated Cd{sub 1-x}Zn{sub x}Te films have a cubic oriented (1 1 1), (2 2 0) and (3 1 1) polycrystalline structure whereas unheated films are mostly amorphous. The effects of annealing temperature on the composition of the thin films were discussed. XPS measurements were performed in the depth profiling mode in order to understand the variation in the chemical composition of the films

  7. adwTools Developed: New Bulk Alloy and Surface Analysis Software for the Alloy Design Workbench

    Science.gov (United States)

    Bozzolo, Guillermo; Morse, Jeffrey A.; Noebe, Ronald D.; Abel, Phillip B.

    2004-01-01

    A suite of atomistic modeling software, called the Alloy Design Workbench, has been developed by the Computational Materials Group at the NASA Glenn Research Center and the Ohio Aerospace Institute (OAI). The main goal of this software is to guide and augment experimental materials research and development efforts by creating powerful, yet intuitive, software that combines a graphical user interface with an operating code suitable for real-time atomistic simulations of multicomponent alloy systems. Targeted for experimentalists, the interface is straightforward and requires minimum knowledge of the underlying theory, allowing researchers to focus on the scientific aspects of the work. The centerpiece of the Alloy Design Workbench suite is the adwTools module, which concentrates on the atomistic analysis of surfaces and bulk alloys containing an arbitrary number of elements. An additional module, adwParams, handles ab initio input for the parameterization used in adwTools. Future modules planned for the suite include adwSeg, which will provide numerical predictions for segregation profiles to alloy surfaces and interfaces, and adwReport, which will serve as a window into the database, providing public access to the parameterization data and a repository where users can submit their own findings from the rest of the suite. The entire suite is designed to run on desktop-scale computers. The adwTools module incorporates a custom OAI/Glenn-developed Fortran code based on the BFS (Bozzolo- Ferrante-Smith) method for alloys, ref. 1). The heart of the suite, this code is used to calculate the energetics of different compositions and configurations of atoms.

  8. Improving tribological properties of Ti-5Zr-3Sn-5Mo-15Nb alloy by double glow plasma surface alloying

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Lili; Qin, Lin, E-mail: qinlin@tyut.edu.cn; Kong, Fanyou; Yi, Hong; Tang, Bin

    2016-12-01

    Highlights: • The Mo alloyed layers were successfully prepared on TLM surface by DG-PSA. • The surface microhardness of TLM is remarkably enhanced by Mo alloying. • The TLM samples after Mo alloying exhibit good wettability. • The Mo alloyed TLM samples show excellent tribological properties. - Abstract: Molybdenum, an alloying element, was deposited and diffused on Ti-5Zr-3Sn-5Mo-15Nb (TLM) substrate by double glow plasma surface alloying technology at 900, 950 and 1000 °C. The microstructure, composition distribution and micro-hardness of the Mo modified layers were analyzed. Contact angles on deionized water and wear behaviors of the samples against corundum balls in simulated human body fluids were investigated. Results show that the surface microhardness is significantly enhanced after alloying and increases with treated temperature rising, and the contact angles are lowered to some extent. More importantly, compared to as-received TLM alloy, the Mo modified samples, especially the one treated at 1000 °C, exhibit the significant improvement of tribological properties in reciprocating wear tests, with lower specific wear rate and friction coefficient. To conclude, Mo alloying treatment is an effective approach to obtain excellent comprehensive properties including optimal wear resistance and improved wettability, which ensure the lasting and safety application for titanium alloys as the biomedical implants.

  9. Process control of laser surface alloying

    NARCIS (Netherlands)

    Römer, Gerardus Richardus, Bernardus, Engelina; Meijer, J.; Olde Benneker, Jeroen

    1998-01-01

    In spite of the many advantages of laser surface treatment, such as high production rates and low induced thermal distortion, and its great potential for modifying the surface properties of a wide range of new and existing materials, industrial applications are still limited. This is not only

  10. Effect of surface oxidation on thermomechanical behavior of NiTi shape memory alloy wire

    Science.gov (United States)

    Ng, Ching Wei; Mahmud, Abdus Samad

    2017-12-01

    Nickel titanium (NiTi) alloy is a unique alloy that exhibits special behavior that recovers fully its shape after being deformed to beyond elastic region. However, this alloy is sensitive to any changes of its composition and introduction of inclusion in its matrix. Heat treatment of NiTi shape memory alloy to above 600 °C leads to the formation of the titanium oxide (TiO2) layer. Titanium oxide is a ceramic material that does not exhibit shape memory behaviors and possess different mechanical properties than that of NiTi alloy, thus disturbs the shape memory behavior of the alloy. In this work, the effect of formation of TiO2 surface oxide layer towards the thermal phase transformation and stress-induced deformation behaviors of the NiTi alloy were studied. The NiTi wire with composition of Ti-50.6 at% Ni was subjected to thermal oxidation at 600 °C to 900 °C for 30 and 60 minutes. The formation of the surface oxide layers was characterized by using the Scanning Electron Microscope (SEM). The effect of surface oxide layers with different thickness towards the thermal phase transformation behavior was studied by using the Differential Scanning Calorimeter (DSC). The effect of surface oxidation towards the stress-induced deformation behavior was studied through the tensile deformation test. The stress-induced deformation behavior and the shape memory recovery of the NiTi wire under tensile deformation were found to be affected marginally by the formation of thick TiO2 layer.

  11. Oxygen-induced Y surface segregation in a CuPdY ternary alloy

    Energy Technology Data Exchange (ETDEWEB)

    Tafen, D N.; Miller, J B.; Dogan, O N.; Baltrus, J P.; Kondratyuk, P

    2013-01-01

    We present a comprehensive theoretical and experimental study of the segregation behavior of the ternary alloy CuPdY in vacuum (i.e., the clean surface) and in the presence of oxygen. Theoretical prediction shows that for clean surface, yttrium will substitute first for Cu and then for Pd at the subsurface lattice site before segregating to the surface where it substitutes for Cu. XRD characterization of the surface of CuPdY indicates the presence of two major phases, B2 CuPd and Pd{sub 3}Y. In the presence of adsorbed oxygen, theory predicts that Y preferentially occupies surface sites due to its stronger oxygen affinity compared to Cu and Pd. XPS experiments confirm the computational results in the adsorbed oxygen case, showing that surface segregation of yttrium is induced by the formation of Y-oxides at the top-surface of the alloy.

  12. Towards low-friction and wear-resistant plasma sintering dies via plasma surface co-alloying CM247 nickel alloy with V/Ag and N

    Directory of Open Access Journals (Sweden)

    Zhang Zhenxue

    2015-01-01

    Full Text Available Nickel based superalloys have good oxidation and creep resistance and hence they can function under high mechanical stress and high temperatures. However, their undesirable tribological behaviour is the major technical barrier to the challenging high-temperature, lubricant-free plasma sintering tool application. In this study, nickel based CM247 superalloy surfaces were co-alloyed using innovative active screen plasma technology with both interstitial element (e.g. N and substitutional alloying elements (e.g. V and Ag to provide a synergy effect to enhance its tribological properties. The tribological behaviour of the plasma co-alloyed CM247 superalloy surfaces were fully evaluated using reciprocal and pin-on-disc tribometers at temperatures from room temperature to 600 ∘C. The experimental results demonstrate that the co-alloyed surface with N, Ag and V can effectively lower the friction coefficient, which is expected to help demoulding during lubricant-free plasma sintering.

  13. Growth mechanism and controllable synthesis of graphene on Cu–Ni alloy surface in the initial growth stages

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Zhaoming; Zhang, Yi [College of Physics and Electronic Engineering, Henan Normal University, Xinxiang 453007 (China); School of Physics, Anyang Normal University, Anyang 455000 (China); Yang, Zongxian, E-mail: yzx@henannu.edu.cn [College of Physics and Electronic Engineering, Henan Normal University, Xinxiang 453007 (China); School of Physics, Anyang Normal University, Anyang 455000 (China)

    2015-07-03

    Catalytic chemical vapor deposition (CVD) on transition metals is a promising and versatile technique for graphene (and graphene film) growth. Recently, substrate alloying has been used to improve graphene synthesis by CVD. However, the underlying mechanism is still elusive. In this work, taking the Cu–Ni alloy surface as an example, we study the mechanism of carbon nucleation on the alloy surface in the initial stages using first-principles calculations. The energetics and kinetics of C-dimer formation are considered. Our calculations reveal that substrate alloying may strongly affect the carbon dimerization in CVD synthesis. Both the adsorption strength of C species and the dimerization barriers vary with the alloy composition. In addition, carbon migration, an important step in graphene growth, can also be controlled by alloying. Our findings may provide an understanding of the mechanisms by which alloying controls graphene (and graphene film) growth in CVD. - Highlights: • The adsorption and migration ability of C can be controlled by substrate alloying. • The energy barriers of C dimerization depend on the proportions of Cu–Ni alloy. • Alloyed substrates can prevent the self-limiting effect of graphene film growth.

  14. Influence of surface roughness on consecutively hydrogen absorption cycles in Ti-6Al-4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Suarez, Alejandra [Instituto de Fisica, Universidad Nacional Autonoma de Mexico, A.P. 20-364, Mexico D.F. 01000 (Mexico)

    2010-10-15

    In the present work the influence of roughness of the material surface with hydrogen absorption in Ti-6Al-4V alloy during four hydrogenated cycles is studied. The Ti-6Al-4V alloy samples were hydrogenated during several cycles at 650 C for two hours, in 50% hydrogen and 50% argon atmospheres, 1 atm pressure and a flux of 50 cm{sup 3}/min each one. The hydrogen concentrations are measured using Elastic Recoil Detection Analysis technique; meanwhile the roughness is measured using an Atomic Force Microscope. X-ray Diffraction analysis shows changes in crystal orientation due to hydrogen absorption. The hydrogen capacity of the Ti-6Al-4V alloy is observed to be directly correlated to the surface quality of the sample during the first hydrogenation cycles, but in the fourth cycle, the hydrogen absorption is almost equal for all the samples independently of their surface roughness. (author)

  15. Cerium Addition Improved the Dry Sliding Wear Resistance of Surface Welding AZ91 Alloy

    Directory of Open Access Journals (Sweden)

    Qingqiang Chen

    2018-02-01

    Full Text Available In this study, the effects of cerium (Ce addition on the friction and wear properties of surface welding AZ91 magnesium alloys were evaluated by pin-on-disk dry sliding friction and wear tests at normal temperature. The results show that both the friction coefficient and wear rate of surfacing magnesium alloys decreased with the decrease in load and increase in sliding speed. The surfacing AZ91 alloy with 1.5% Ce had the lowest friction coefficient and wear rate. The alloy without Ce had the worst wear resistance, mainly because it contained a lot of irregularly shaped and coarse β-Mg17Al12 phases. During friction, the β phase readily caused stress concentration and thus formed cracks at the interface between β phase and α-Mg matrix. The addition of Ce reduced the size and amount of Mg17Al12, while generating Al4Ce phase with a higher thermal stability. The Al-Ce phase could hinder the grain-boundary sliding and migration and reduced the degree of plastic deformation of subsurface metal. Scanning electron microscopy observation showed that the surfacing AZ91 alloy with 1.5% Ce had a total of four types of wear mechanism: abrasion, oxidation, and severe plastic deformation were the primary mechanisms; delamination was the secondary mechanism.

  16. Cerium Addition Improved the Dry Sliding Wear Resistance of Surface Welding AZ91 Alloy.

    Science.gov (United States)

    Chen, Qingqiang; Zhao, Zhihao; Zhu, Qingfeng; Wang, Gaosong; Tao, Kai

    2018-02-06

    In this study, the effects of cerium (Ce) addition on the friction and wear properties of surface welding AZ91 magnesium alloys were evaluated by pin-on-disk dry sliding friction and wear tests at normal temperature. The results show that both the friction coefficient and wear rate of surfacing magnesium alloys decreased with the decrease in load and increase in sliding speed. The surfacing AZ91 alloy with 1.5% Ce had the lowest friction coefficient and wear rate. The alloy without Ce had the worst wear resistance, mainly because it contained a lot of irregularly shaped and coarse β-Mg 17 Al 12 phases. During friction, the β phase readily caused stress concentration and thus formed cracks at the interface between β phase and α-Mg matrix. The addition of Ce reduced the size and amount of Mg 17 Al 12 , while generating Al₄Ce phase with a higher thermal stability. The Al-Ce phase could hinder the grain-boundary sliding and migration and reduced the degree of plastic deformation of subsurface metal. Scanning electron microscopy observation showed that the surfacing AZ91 alloy with 1.5% Ce had a total of four types of wear mechanism: abrasion, oxidation, and severe plastic deformation were the primary mechanisms; delamination was the secondary mechanism.

  17. Comparative Study of Surface Chemical Composition and Oxide Layer Modification upon Oxygen Plasma Cleaning and Piranha Etching on a Novel Low Elastic Modulus Ti25Nb21Hf Alloy

    Science.gov (United States)

    Paredes, Virginia; Salvagni, Emiliano; Rodríguez-Castellón, Enrique; Manero, José María

    2017-08-01

    Metals are widely employed for many biological artificial replacements, and it is known that the quality and the physical/chemical properties of the surface are crucial for the success of the implant. Therefore, control over surface implant materials and their elastic moduli may be crucial to avoid undesired effects. In this study, surface modification upon cleaning and activation of a low elastic modulus Ti alloy (Ti25Hf21Nb) was investigated. Two different methods, oxygen plasma (OP) cleaning and piranha (PI) solution, were studied and compared. Both surface treatments were effective for organic contaminant removal and to increase the Ti-oxide layer thickness rather than other metal-oxides present at the surface, which is beneficial for biocompatibility of the material. Furthermore, both techniques drastically increased hydrophilicity and introduced oxidation and hydroxylation (OH)-functional groups at the surface that may be beneficial for further chemical modifications. However, these treatments did not alter the surface roughness and bulk material properties. The surfaces were fully characterized in terms of surface roughness, wettability, oxide layer composition, and hydroxyl surface density through analytical techniques (interferometry, X-ray photoelectron spectroscopy (XPS), contact angle, and zinc complexation). These findings provide essential information when planning surface modifications for cleanliness, oxide layer thickness, and surface hydroxyl density, as control over these factors is essential for many applications, especially in biomaterials.

  18. Oxidation Behavior of TiAl-Based Alloy Modified by Double-Glow Plasma Surface Alloying with Cr-Mo

    Science.gov (United States)

    Wei, Xiangfei; Zhang, Pingze; Wang, Qiong; Wei, Dongbo; Chen, Xiaohu

    2017-07-01

    A Cr-Mo alloyed layer was prepared on a TiAl-based alloy using plasma surface alloying technique. The isothermal oxidation kinetics of the untreated and treated samples was examined at 850 °C. The microstructure and phase composition of the alloyed layer were analyzed by scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and X-ray powder diffraction (XRD). The morphology and constituent of the oxide scales were also analyzed. The results indicated that the oxidation resistance of TiAl was improved significantly after the alloying treatment. The oxide scale eventually became a mixture of Al2O3, Cr2O3 and TiO2. The oxide scale was dense and integrated throughout the oxidation process. The improvement was mainly owing to the enhancing of scale adhesion and the preferential oxidation of aluminum brought by the alloying effect for TiAl-based alloy.

  19. Paclitaxel delivery from cobalt-chromium alloy surfaces using self-assembled monolayers.

    Science.gov (United States)

    Mani, Gopinath; Torres, Nelson; Oh, Sunho

    2011-06-01

    Polymer-based platforms in drug-eluting stents (DESs) can cause adverse reactions in patients. Hence, the development of a polymer-free drug delivery platform may reduce adverse reactions to DES. In this study, the use of a polymer-free platform, self-assembled monolayers (SAMs), is explored for delivering an antiproliferative drug [paclitaxel (PAT)] from a stent material [cobalt-chromium ((Co-Cr) alloy]. Initially, carboxylic acid terminated phosphonic acid SAMs were coated on Co-Cr alloy. Two different doses (25 and 100 μg/cm²) of PAT were coated on SAM coated Co-Cr surfaces using a microdrop deposition method. Also, control experiments were carried out to coat PAT directly on Co-Cr surfaces with no SAM modification. The PAT coated specimens were characterized using the Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and atomic force microscopy (AFM). FTIR spectra showed the successful deposition of PAT on SAM coated and control-Co-Cr surfaces. SEM images showed islands of high density PAT crystals on SAM coated surfaces, while low density PAT crystals were observed on control-Co-Cr alloy. AFM images showed molecular distribution of PAT on SAM coated as well as control-Co-Cr alloy surfaces. In vitro drug release studies showed that PAT was released from SAM coated Co-Cr surfaces in a biphasic manner (an initial burst release in first 7 days was followed by a slow release for up to 35 days), while the PAT was burst released from control-Co-Cr surfaces within 1-3 days. Thus, this study demonstrated the use of SAMs for delivering PAT from Co-Cr alloy surfaces for potential use in drug-eluting stents.

  20. Adsorption of oxygen on low-index surfaces of the TiAl{sub 3} alloy

    Energy Technology Data Exchange (ETDEWEB)

    Latyshev, A. M.; Bakulin, A. V.; Kulkova, S. E., E-mail: kulkova@ms.tsc.ru [National Research Tomsk State University (Russian Federation); Hu, Q. M.; Yang, R. [Chinese Academy of Sciences, Shenyang National Laboratory for Materials Science, Institute of Metal Research (China)

    2016-12-15

    Method of the projector augmented waves in the plane-wave basis within the generalized-gradient approximation for the exchange-correlation functional has been used to study oxygen adsorption on (001), (100), and (110) low-index surfaces of the TiAl{sub 3} alloy. It has been established that the sites that are most energetically preferred for the adsorption of oxygen are hollow (H) positions on the (001) surface and bridge (B) positions on the (110) and (100) surfaces. Structural and electronic factors that define their energy preference have been discussed. Changes in the atomic and electronic structure of subsurface layers that occur as the oxygen concentration increases to three monolayers have been analyzed. It has been shown that the formation of chemical bonds of oxygen with both components of the alloy leads to the appearance of states that are split-off from the bottoms of their valence bands, which is accompanied by the formation of a forbidden gap at the Fermi level and by a weakening of the Ti–Al metallic bonds in the alloy. On the Al-terminated (001) and (110) surfaces, the oxidation of aluminum dominates over that of titanium. On the whole, the binding energy of oxygen on the low-index surfaces with a mixed termination is higher than that at the aluminum-terminated surface. The calculation of the diffusion of oxygen in the TiAl{sub 3} alloy has shown that the lowest barriers correspond to the diffusion between tetrahedral positions in the (001) plane; the diffusion of oxygen in the [001] direction occurs through octahedral and tetrahedral positions. An increase in the concentration of aluminum in the alloy favors a reduction in the height of the energy barriers as compared to the corresponding barriers in the γ-TiAl alloy.

  1. Effect of surface mechanical attrition treatment on biodegradable Mg-1Ca alloy.

    Science.gov (United States)

    Li, N; Li, Y D; Li, Y X; Wu, Y H; Zheng, Y F; Han, Y

    2014-02-01

    Surface mechanical attrition treatment (SMAT) is considered to be an effective approach to obtain a nanostructured layer in the treated surface of metals. In this study, we evaluated the effect of SMAT on the microstructure, mechanical properties and corrosion properties of biodegradable Mg-1Ca alloy, with pure Mg as control. Grain refinement layers with grain size at the nanometer scale in the topmost surface were successfully prepared on Mg-1Ca alloy using SMAT technique, similar to pure Mg. The SMAT not only refined the surface layer of Mg-1Ca alloy, but also promoted the re-dissolution of the Mg2Ca phase into the matrix. As a result, the microhardness of the SMATed samples in the near-surface region was considerably enhanced, and the surface roughness and wettability of the SMATed samples were increased. However, the SMAT led to high density of crystalline defects such as grain boundaries (subgrain boundaries) and dislocations, which severely weakened the corrosion resistance of Mg-1Ca alloy, same as pure Mg. Copyright © 2013 Elsevier B.V. All rights reserved.

  2. Enhanced in vitro biocompatibility of ultrafine-grained biomedical NiTi alloy with microporous surface

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, C.Y.; Nie, F.L. [State Key Laboratory for Turbulence and Complex System, College of Engineering, Peking University, Beijing 100871 (China); Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Zheng, Y.F., E-mail: yfzheng@pku.edu.cn [State Key Laboratory for Turbulence and Complex System, College of Engineering, Peking University, Beijing 100871 (China); Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Cheng, Y. [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Wei, S.C. [Department of Oral and Maxillofacial Surgery, School of Stomatology, Peking University, Beijing 100081 (China); Valiev, R.Z. [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, Ufa (Russian Federation)

    2011-08-15

    Bulk ultrafine-grained Ni{sub 50.8}Ti{sub 49.2} alloy (UFG-NiTi) was successfully fabricated by equal-channel angular pressing (ECAP) technique in the present study, and to further improve its surface biocompatibility, surface modification techniques including sandblasting, acid etching and alkali treatment were employed to produce either irregularly roughened surface or microporous surface or hierarchical porous surface with bioactivity. The effect of the above surface treatments on the surface roughness, wettability, corrosion behavior, ion release, apatite forming ability and cytocompatibility of UFG-NiTi alloy were systematically investigated with the coarse-grained NiTi alloy as control. The pitting corrosion potential (E{sub pit}) was increased from 393 mV (SCE) to 704 mV (SCE) with sandblasting and further increased to 1539 mV (SCE) with following acid etching in HF/HNO{sub 3} solution. All the above surface treatment increased the apatite forming ability of UFG-NiTi in varying degrees when soaked them in simulated body fluid (SBF). Meanwhile, both sandblasting and acid etching could promote the cytocompatibility for osteoblasts: sandblasting enhanced cell attachment and acid etching increased cell proliferation. The different corrosion behavior, apatite forming ability and cellular response of UFG-NiTi after different surface modifications are attributed to the topography and wettability of the resulting surface oxide layer.

  3. A study of lubrication, processing conditions, and material combinations that affect the wear of micro-textured-carbide coated cobalt-chromium-molybdenum alloy surfaces used for artificial joints implants

    Science.gov (United States)

    Ettienne-Modeste, Geriel A.

    Total joint replacement remains one of the most successful treatments for arthritis. The most common materials used for artificial joints are metals (e.g., cobalt-chrome alloys or titanium alloys), which articulate against ultra-high molecular weight polyethylene. Wear related failures of artificial joints may be reduced with the use of novel micro-textured carbide surfaces. The micro-textured carbide surfaces were deposited on a CoCrMo alloy using microwave plasma-assisted chemical vapor deposition. Wear tests were conducted to determine wear mechanisms and properties of the micro-textured surfaces. The research presented in this thesis addresses: (1) rheolgoical behavior of bovine calf serum with and without antibacterial agents to determine whether they can be used as appropriate models for synovial fluid, (2) the wear behavior of the micro-textured CoCrMo surface system, and (3) the mechanical and material properties of the micro-textured CoCrMo alloy surface relevant to wear performance. The rheological studies showed that the apparent viscosity of bovine calf serum increased with an increase in concentration before and after the serum was used for wear testing. The wear analysis showed that the processing conditions (2hr deposition vs. 4hr deposition times) affected the wear properties. The 2hr carbide-on-carbide lubricated in 50% BCS produced the lowest wear factor and rate for the five wear couple systems containing the carbide disk or plate material. Greater wear was produced in serum without penicillin/streptomycin (P/S) compared to the serum containing P/S. A greater carbide coating thickness 10 (micrometers) was produced during the 4hr deposition time than for the 2hr deposition (˜3mum). The nano-hardness value was higher than the micro-hardness for both the 4hr and 2hr carbide surfaces. The micro-hardness results of the worn carbide surfaces showed that an increase in BCS concentration from 0% to 100% increased the micro-hardness (HV) for carbide

  4. Mechanical properties, fracture surface characterization, and microstructural analysis of six noble dental casting alloys.

    Science.gov (United States)

    Ucar, Yurdanur; Brantley, William A; Johnston, William M; Dasgupta, Tridib

    2011-06-01

    Because noble dental casting alloys for metal ceramic restorations have a wide range of mechanical properties, knowledge of these properties is needed for rational alloy selection in different clinical situations where cast metal restorations are indicated. The purpose of this study was to compare the mechanical properties and examine both the fracture and polished surfaces of 6 noble casting alloys that span many currently marketed systems. Five alloys were designed for metal ceramic restorations, and a sixth Type GPT has Type IV alloy for fixed prosthodontics (Maxigold KF) was included for comparison. Specimens (n=6) meeting dimensional requirements for ISO Standards 9693 and 8891 were loaded to failure in tension using a universal testing machine at a crosshead speed of 2 mm/min. Values of 0.1% and 0.2% yield strength, ultimate tensile strength, elastic modulus, and percentage elongation were obtained. Statistical comparisons of the alloy mechanical properties were made using 1-way ANOVA and the REGW multiple-range test (α=.05). Following fracture surface characterization using scanning electron microscopy (SEM), specimens were embedded in epoxy resin, polished, and again, examined with the SEM. When the multiple comparisons were considered, there were generally no significant differences in the elastic modulus, 0.1% and 0.2% offset yield strength, and ultimate tensile strength for the d.SIGN 91 (Au-Pd), d.SIGN 59 (Pd-Ag), Capricorn 15 (Pd-Ag-Au) and Maxigold KF (Au-Ag-Pd) alloys, except that the ultimate tensile strength was significantly lower (PGold XH (Au-Pt). The d.SIGN 59 (14.6%) and Capricorn 15 (13.8%) alloys had the highest values of mean percentage elongation, which were not significantly different. Aquarius XH (6.0%) and Maxigold KF (4.2%) had the lower mean values of percentage elongation, which were also not significantly different. The polished and etched surfaces for all alloys revealed equiaxed, fine-grain microstructures, and all fracture

  5. In vivo behavior of surface modified Ti6Al7Nb alloys used in selective laser melting for custom-made implants. A preliminary study.

    Science.gov (United States)

    Rotaru, H; Armencea, G; Spîrchez, Diana; Berce, C; Marcu, Teodora; Leordean, D; Kim, Seong Gon; Lee, Sang Woon; Dinu, C; Băciuţ, G; Băciuţ, Mihaela

    2013-01-01

    The objectives of this study were to test the biocompatibility and to evaluate the osseointegration of Titanium-Aluminum-Niobium (Ti6Al7Nb) alloy used in the manufacturing of personalized implants with selective laser melting (SLM) technology and to compare the growth viability of osteoblastic-like cells on different Ti6Al7Nb alloy samples (plain, coated with hydroxyapatite or SiO2-TiO2) implanted into the cranial bone of Wistar rats. In terms of biocompatibility, the cone-beam computer-tomography head scans taken at the moment of sacrifice of each group (one, two and three months) showed no implant displacement, no osteolysis and no liquid collection around the implants. At one month, around all types of implants new bone formation was noticed, although around the plain Ti6Al7Nb implant a large amount of powder debris was present. Still, no inflammatory reaction was seen. At two months, the distance between the implants and the calvarial bone margins diminished. A thin layer of fibrous tissue was noticed around the Ti6Al7Nb implant coated with hydroxyapatite but no bone contact was achieved. In the group sacrificed at three months there was still no bone contact, but noticeable were the SiO2-TiO2. In the group sacrificed at three months SiO2-TiO2 particles detached from the implant and completely integrated in the tissue were noticeable. All results suggested that the Ti6Al7Nb alloy with or without infiltration is well biologically tolerated.

  6. Effect of surface treatment on wear behavior of magnesium alloy AZ31

    Directory of Open Access Journals (Sweden)

    Y. Fouad

    2011-03-01

    Full Text Available In the present study, wear test has been performed on wrought magnesium alloy AZ31 samples. The test samples were in different conditions as; in the as cast alloy or after undergoing different surface treatment of the wrought alloy. The surface treatments included ball burnishing, swaging and shot peening. The shot peening is done at two main pressure loads; 0.1 and 0.3 bars, while other parameters are held constant. The test results show that the wear worst results were observed in the as cast sample at pressure load 0.3 bars, while the shot peening sample has the worst wear rate among all samples at pressure load of 0.1 bars. On the other hand, the hardness test showed that the swaged sample has the highest hardness value among all samples.

  7. Laser surface alloying of aluminium with WC+Co+NiCr for improved wear resistance

    CSIR Research Space (South Africa)

    Nath, S

    2012-03-01

    Full Text Available In the present study, laser surface alloying of aluminium with WC + Co + NiCr (in the ratio of 70:15:15) has been conducted using a 5 kW continuous wave (CW) Nd:YAG laser (at a beam diameter of 0.003 m), with the output power ranging from 3 to 3.5 k...

  8. Robust biomimetic-structural superhydrophobic surface on aluminum alloy.

    Science.gov (United States)

    Li, Lingjie; Huang, Tao; Lei, Jinglei; He, Jianxin; Qu, Linfeng; Huang, Peiling; Zhou, Wei; Li, Nianbing; Pan, Fusheng

    2015-01-28

    The following facile approach has been developed to prepare a biomimetic-structural superhydrophobic surface with high stabilities and strong resistances on 2024 Al alloy that are robust to harsh environments. First, a simple hydrothermal treatment in a La(NO3)3 aqueous solution was used to fabricate ginkgo-leaf like nanostructures, resulting in a superhydrophilic surface on 2024 Al. Then a low-surface-energy compound, dodecafluoroheptyl-propyl-trimethoxylsilane (Actyflon-G502), was used to modify the superhydrophilic 2024 Al, changing the surface character from superhydrophilicity to superhydrophobicity. The water contact angle (WCA) of such a superhydrophobic surface reaches up to 160°, demonstrating excellent superhydrophobicity. Moreover, the as-prepared superhydrophobic surface shows high stabilities in air-storage, chemical and thermal environments, and has strong resistances to UV irradiation, corrosion, and abrasion. The WCAs of such a surface almost remain unchanged (160°) after storage in air for 80 days, exposure in 250 °C atmosphere for 24 h, and being exposed under UV irradiation for 24 h, are more than 144° whether in acidic or alkali medium, and are more than 150° after 48 h corrosion and after abrasion under 0.98 kPa for 1000 mm length. The remarkable durability of the as-prepared superhydrophobic surface can be attributed to its stable structure and composition, which are due to the existence of lanthanum (hydr)oxides in surface layer. The robustness of the as-prepared superhydrophobic surface to harsh environments will open their much wider applications. The fabricating approach for such robust superhydrophobic surface can be easily extended to other metals and alloys.

  9. Surface modification of Ni–Ti alloys for stent application after magnetoelectropolishing

    Energy Technology Data Exchange (ETDEWEB)

    Gill, Puneet; Musaramthota, Vishal; Munroe, Norman [Department of Mechanical and Materials Engineering, Florida International University, Miami, FL 33174 (United States); Datye, Amit [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37916 (United States); Dua, Rupak [Department of Biomedical Engineering, Florida International University, Miami, FL 33174 (United States); Haider, Waseem [Mechanical Engineering, University of Texas-Pan American, TX (United States); McGoron, Anthony [Department of Biomedical Engineering, Florida International University, Miami, FL 33174 (United States); Rokicki, Ryszard [Electrobright, Macungie, PA 18062 (United States)

    2015-05-01

    The constant demand for new implant materials and the multidisciplinary design approaches for stent applications have expanded vastly over the past decade. The biocompatibility of these implant materials is a function of their surface characteristics such as morphology, surface chemistry, roughness, surface charge and wettability. These surface characteristics can directly influence the material's corrosion resistance and biological processes such as endothelialization. Surface morphology affects the thermodynamic stability of passivating oxides, which renders corrosion resistance to passivating alloys. Magnetoelectropolishing (MEP) is known to alter the morphology and composition of surface films, which assist in improving corrosion resistance of Nitinol alloys. This work aims at analyzing the surface characteristics of MEP Nitinol alloys by scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The wettability of the alloys was determined by contact angle measurements and the mechanical properties were assessed by Nanoindentation. Improved mechanical properties were observed with the addition of alloying elements. Cyclic potentiodynamic polarization tests were performed to determine the corrosion susceptibility. Further, the alloys were tested for their cytotoxicity and cellular growth with endothelial cells. Improved corrosion resistance and cellular viability were observed with MEP surface treated alloys. - Highlights: • Magnetoelectropolishing (MEP) reduces the surface asperities of Nitinol alloys and formed stable oxides on the surface. • Improved corrosion resistance and reduced Nickel ion leaching were observed for MEP surfaces. • Ni–Ti alloyed with Cr showed improved mechanical properties. • Enhanced endothelial cell proliferation on ternary Nitinol alloys.

  10. Surface segregation energies in transition-metal alloys

    DEFF Research Database (Denmark)

    Ruban, Andrei; Skriver, Hans Lomholt; Nørskov, Jens Kehlet

    1999-01-01

    We present a database of 24 x 24 surface segregation energies of single transition metal impurities in transition-metal hosts obtained by a Green's-function linear-muffin-tin-orbitals method in conjunction with the coherent potential and atomic sphere approximations including a multipole correction...... to the electrostatic potential and energy. We use the database to establish the major factors which govern surface segregation in transition metal alloys. We find that the calculated trends are well described by Friedel's rectangular state density model and that the few but significant deviations from the simple...

  11. Textured Al2024 alloy surface for super-hydrophobicity investigation

    Science.gov (United States)

    Chen, Lijuan; Chen, Miao; Zhou, Huidi; Chen, Jianmin

    2008-01-01

    To mimic the lotus leaf structure, micro- and nanometer honeycomb-like porous hierarchical microstructures were constructed on the Al2024 alloy surface in which the average diameter of micro-pores was ca. 10 μm while those of nano-pores varied from 200 to 300 nm. Super-hydrophobicity was achieved with a water contact angle of 158° and the sliding angle of 4° by modifying the textured surface with HFTHTMS (HFTHTMS = (heptadecafluoro-1,1,2,2-tetrahydrodecyl) trimethoxysilane).

  12. Corrosion resistance and surface characterization of electrolyzed Ti-Ni alloy.

    Science.gov (United States)

    Fukushima, Osamu; Yoneyama, Takayuki; Doi, Hisashi; Hanawa, Takao

    2006-03-01

    Ti-Ni alloy has been increasingly applied to medical and dental devices, such as coronary stents and orthodontic wires. This alloy contains nickel, which is known to give rise to cytotoxicity, metal allergy, and carcinogenicity. Therefore, the purpose of this study was to improve the corrosion resistance of Ti-Ni alloy by electrolytic treatment, whereby investigation was carried out using different acidic electrolyte compositions. As a result, specimens electrolyzed with lactic acid, water, and glycerol were found to show higher corrosion potential and release lower amount of titanium and nickel ions than mechanical-polished specimens (ptreatment, nickel concentration in the surface oxide layer of Ti-Ni alloy decreased, and the thickness of the surface oxide layer increased. Based on the results of this study, it was shown that electrolytic treatment with suitable electrolyte could improve the corrosion resistance of Ti-Ni alloy, which is effective to produce medical and dental devices that utilize shape memory effect or superelasticity with better biocompatibility.

  13. Effects of Ce concentrations on ignition temperature and surface tension of Mg-9wt.%Al alloy

    Directory of Open Access Journals (Sweden)

    Deng Zhenghua

    2013-03-01

    Full Text Available Magnesium alloys are well known for their excellent properties, but the potential issues with oxidation and burning during melting and casting largely limit its industrial applications. The addition of Ce in magnesium alloys can significantly raise ignition-proof performance and change the structure of the oxide film on the surface of the molten metal as well as the surface tension values. Surface tension is an important physical parameter of the metal melts, and it plays an important role in the formation of surface oxide film. In this present work, the ignition temperature and the surface tension of Mg-9wt.%Al alloy with different Ce concentrations were studied. Surface tensions was measured using the maximum bubble pressure method (MBPM. Ignition temperature was measured using NiCr-NiSi type thermocouples and was monitored and recorded via a WXT-604 desk recording device. The results show that the ignition point of Mg-9wt.%Al alloy can be effectively elevated by adding Ce. The ignition temperature reaches its highest point of 720 ℃ when the addition of Ce is 1wt.%. The surface tension of the molten Mg-9wt.%Al alloy decreases exponentially with the increase of Ce addition at the same temperature. Similarly, the experiment also shows that the surface tension of Mg-9wt.%Al alloy decreases exponentially with the increase of temperature.

  14. Monte Carlo simulation of surface segregation phenomena in extended and nanoparticle surfaces of Pt-Pd alloys.

    Science.gov (United States)

    Duan, Zhiyao; Wang, Guofeng

    2011-11-30

    The surface segregation phenomena in the extended and nanoparticle surfaces of Pt-Pd alloys have been studied using the Monte Carlo (MC) simulation method and the modified embedded-atom method (MEAM) potentials developed for Pt-Pd alloys. The MEAM potentials were fitted to reproduce the experimental values of the lattice parameters, cohesive energies and surface energies of pure Pt and Pd metals, as well as the density functional theory calculation results of the lattice parameters and heat of formation of L1(2) Pt(3)Pd, L1(0) PtPd and L1(2) PtPd(3) crystal. Using the MC method and the developed MEAM potentials, we calculated the Pt concentrations in the outermost three layers of the equilibrium (111), (100) and (110) extended surfaces as well as the outermost surfaces of the equilibrium cubo-octahedral nanoparticles of Pt-Pd alloys. Our simulation results showed that the Pd atoms would segregate into the outermost layers of the extended surfaces and the Pt concentration would increase monotonically from the extended surfaces into the bulk. The equilibrium Pt-Pd nanoparticles were found to have Pd-enriched shells and Pt-enriched cores. In the shell of the Pt-Pd nanoparticles, the Pd atoms were predicted to preferably segregate to the (100) facets rather than the (111) facets.

  15. Microstructural evolution and surface properties of nanostructured Cu-based alloy by ultrasonic nanocrystalline surface modification technique

    Science.gov (United States)

    Amanov, Auezhan; Cho, In-Sik; Pyun, Young-Sik

    2016-12-01

    A nanostructured surface layer with a thickness of about 180 μm was successfully produced in Cu-based alloy using an ultrasonic nanocrystalline surface modification (UNSM) technique. Cu-based alloy was sintered onto low carbon steel using a powder metallurgy (P/M) method. Transmission electron microscope (TEM) characterization revealed that the severe plastic deformation introduced by UNSM technique resulted in nano-sized grains in the topmost surface layer and deformation twins. It was also found by atomic force microscope (AFM) observations that the UNSM technique provides a significant reduction in number of interconnected pores. The effectiveness of nanostructured surface layer on the tribological and micro-scratch properties of Cu-based alloy specimens was investigated using a ball-on-disk tribometer and micro-scratch tester, respectively. Results exhibited that the UNSM-treated specimen led to an improvement in tribological and micro-scratch properties compared to that of the sintered specimen, which may be attributed to the presence of nanostructured surface layer having an increase in surface hardness and reduction in surface roughness. The findings from this study are expected to be implemented to the automotive industry, in particular connected rod bearings and bushings in order to increase the efficiency and performance of internal combustion engines (ICEs).

  16. Effect of abrasive water jet on the structure of the surface layer of Al-Mg alloy

    Science.gov (United States)

    Tabatchikova, T. I.; Tereshchenko, N. A.; Yakovleva, I. L.; Gudnev, N. Z.

    2017-09-01

    Optical, scanning, and transmission electron microscopy methods, and X-ray diffraction analysis have been used to study the changes in the structure and the microhardness in the surface layer of the Al-Mg (5.8-6.8 wt %) alloy after water jet cutting. The dislocation density, the sizes of coherent scattering regions, and microdistortions have been determined. The transformation of the fine structure has been revealed in the displacement from the alloy volume to the abrasive-waterjet cutting surface.

  17. Surface development of a brazing alloy during heat treatment–a comparison between UHV and APXPS

    Science.gov (United States)

    Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

    2018-01-01

    In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

  18. Surface development of a brazing alloy during heat treatment-a comparison between UHV and APXPS.

    Science.gov (United States)

    Rullik, L; Johansson, N; Bertram, F; Evertsson, J; Stenqvist, T; Lundgren, E

    2018-01-17

    In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

  19. Effect of sterilization process on surface characteristics and biocompatibility of pure Mg and MgCa alloys

    Energy Technology Data Exchange (ETDEWEB)

    Liu, X.L.; Zhou, W.R.; Wu, Y.H.; Cheng, Y. [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Zheng, Y.F., E-mail: yfzheng@pku.edu.cn [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); State Key Laboratory for Turbulence and Complex System, College of Engineering, Peking University, Beijing 100871 (China); Department of Materials Science and Engineering, College of Engineering, Peking University, Beijing 100871 (China)

    2013-10-15

    The aim of this work was to investigate the effect of various sterilization methods on surface characteristics and biocompatibility of MgCa alloy, with pure Mg as a comparison, including steam autoclave sterilization (SA), ethylene oxide steam sterilization (EO), glutaraldehyde sterilization (GD), dry heat sterilization (DH) and Co60 γ ray radiation sterilization (R) technologies. The surface characterizations were performed by environmental scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, grazing incidence X-ray diffraction, water contact angle and surface free energy measurement, whereas the cytotoxicity and hemocompatibility were evaluated by cellular adhesive experiment, platelet adhesion and hemolysis test. The results showed that the five sterilization processes caused more changes on the surface of MgCa alloy than that on the surface of pure Mg. The GD sterilization caused the most obvious changes on the surface of the pure Mg, and the SA sterilization made the largest alteration on the MgCa alloy surface. The GD and DH sterilization processes could cause increases on surface free energy for both pure Mg and MgCa alloys, while the other three sterilization processes reduced the surface free energy. The DH and GD sterilization processes caused the least alteration on the cell adhesion on pure Mg surface, whereas the EO sterilization performed the greatest impact on the cell adhesion on the Mg–Ca alloy surface. The hemolysis percentage of pure Mg and MgCa alloys were reduced by SA sterilization, meanwhile the other four sterilization processes increased their hemolysis percentages significantly, especially for the EO sterilization. - Highlights: • The effect of sterilization on surface chemistry and biocompatibility was studied. • Sterilization caused more surface changes on MgCa alloy than pure Mg. • Co60 γ ray radiation is the most appropriate sterilization process.

  20. Surface treatments for controlling corrosion rate of biodegradable Mg and Mg-based alloy implants.

    Science.gov (United States)

    Uddin, M S; Hall, Colin; Murphy, Peter

    2015-10-01

    Due to their excellent biodegradability characteristics, Mg and Mg-based alloys have become an emerging material in biomedical implants, notably for repair of bone as well as coronary arterial stents. However, the main problem with Mg-based alloys is their rapid corrosion in aggressive environments such as human bodily fluids. Previously, many approaches such as control of alloying materials, composition and surface treatments, have been attempted to regulate the corrosion rate. This article presents a comprehensive review of recent research focusing on surface treatment techniques utilised to control the corrosion rate and surface integrity of Mg-based alloys in both in vitro and in vivo environments. Surface treatments generally involve the controlled deposition of thin film coatings using various coating processes, and mechanical surfacing such as machining, deep rolling or low plasticity burnishing. The aim is to either make a protective thin layer of a material or to change the micro-structure and mechanical properties at the surface and sub-surface levels, which will prevent rapid corrosion and thus delay the degradation of the alloys. We have organised the review of past works on coatings by categorising the coatings into two classes-conversion and deposition coatings-while works on mechanical treatments are reviewed based on the tool-based processes which affect the sub-surface microstructure and mechanical properties of the material. Various types of coatings and their processing techniques under two classes of coating and mechanical treatment approaches have been analysed and discussed to investigate their impact on the corrosion performance, biomechanical integrity, biocompatibility and cell viability. Potential challenges and future directions in designing and developing the improved biodegradable Mg/Mg-based alloy implants were addressed and discussed. The literature reveals that no solutions are yet complete and hence new and innovative approaches are

  1. Surface and interface characterization for low temperature plasma interface engineering of aluminum alloy surfaces

    Science.gov (United States)

    Moffitt, Christopher Edward

    2000-10-01

    High strength aluminum alloys owe their improved structural integrity to the addition of alloying elements to an aluminum matrix. In the highest strength alloys, these additions have the unfortunate effect of decreasing the corrosion resistance of the alloy, as compared to pure aluminum. Costs associated with the corrosion of structural materials greatly affect the world's economies, forcing the early replacement or failure of infrastructure components, industrial products, and military weapons systems, to name a few crucial example areas. Current methods for the protection of structural aluminum alloys employ hexavalent chromium as a corrosion inhibitor and surface passivating agent. This form of chromium is now known to be carcinogenic and it has come under great scrutiny as of late, due to pollution and remediation costs associated with its use. Research toward the development of more environmentally benign corrosion resistant coatings using plasma polymers, as intermediary adhesion and barrier layers on aluminum alloys, is showing great promise as an alternative protection method. These plasma polymer films also exhibit characteristics, in combination with certain conventional polymer coatings, that may lead to the development of long service-life coatings systems. The integrity of interfaces between each successive coating layer is the most critical factor in the overall performance of any system, given that the coatings themselves are stable. It is therefore necessary to more fully understand the specific chemistry of the surfaces under consideration. Electron spectroscopies allow for the investigation of surface chemistry and, when combined with inert ion sputtering, have the ability to characterize the chemistry throughout an entire film and its interface with a particular substrate. X-ray photoelectron spectroscopy has been employed to investigate the alloy surface modifications from various chemical and plasma pretreatments, the surface and bulk film

  2. Influence of Heat Treatment on the Surface Structure of 6082 Al Alloys

    Science.gov (United States)

    Bayat, N.; Carlberg, T.

    2017-10-01

    The β-Al5FeSi intermetallic phase and coarse Mg2Si particles have negative effects on extrudability and workability of 6xxx Al alloys billets. To achieve extruded products with a high surface quality, the as-cast billets are heat-treated before extrusion. During heat treatment, the undesired intermetallic particles, i.e., β-AlFeSi platelets are transformed to rounded α-Al(FeMn)Si intermetallic phases. Although the heat treatment of the bulk areas of the 6xxx Al alloys has been the focus of many previous studies, the process of phase transformation at the very surface has not been paid the same attention. In this study, microstructures of a homogenized billet of a 6082 alloy at the area very close to the surface were investigated. By comparing the X-ray diffraction patterns (XRD) of heat-treated samples as a function of different holding times, the gradual phase transformations could be followed, and using GDOES and map analysis by EDX, the alloying elemental redistribution was analyzed. Partial remelting and porosity growth was detected, and transformation rates were faster than in bulk material and from what is known from industrial processes.

  3. The initial stage of surface modification of magnesium alloys by high intensity pulse ions beam

    Energy Technology Data Exchange (ETDEWEB)

    Li, P. [Department of Physics and Information Engineering, Shangqiu Normal University, Shangqiu 476000 (China); Liu, Z.H. [Taiyuan Iron and Steel Company, Taiyuan 030003 (China); Zhang, Z.P., E-mail: zhangzp01@tisco.com.cn [Taiyuan Iron and Steel Company, Taiyuan 030003 (China)

    2016-06-15

    Highlights: • The behavior of Mg{sub 17}Al{sub 12} phase in Mg alloy under the influence of ablation plasma was simulated by MD. • The effects of Mg{sub 17}Al{sub 12} precipitation on the surface roughness were studied. • The relationship between the depth and mean standard err of the precipitation atoms was found. - Abstract: The initial stage of high intensity pulsed ion beam irradiated magnesium alloys was studied by MD simulation. Specimens containing Mg{sub 17}Al{sub 12} precipitation were modeled to investigate the evolution of magnesium alloys during several picoseconds after a high-energy ion impacting. It was found that the Mg{sub 17}Al{sub 12} precipitation has little effects on the kinetic energy evolution in the heat zone, but considerable effects on strength of kinetic energy peak moving to the deep matrix and on the surface morphology of the magnesium alloy at thermal equilibrium state. The thickness of the heat zone is independent on the temperature of surface region.

  4. Surface-Activated Amorphous Alloy Fuel Electrodes for Methanol Fuel Cell

    OpenAIRE

    Asahi, Kawashima; Koji, Hashimoto; The Research Institute for Iron, Steel and Other Metals; The Research Institute for Iron, Steel and Other Metals

    1983-01-01

    Amorphous alloy electrodes for electrochemical oxidation of methanol and its derivatives were obtained by the surface activation treatment consisting of electrodeposition of zinc on as-quenched amorphous alloy substrates, heating at 200-300℃ for 30 min, and subsequently leaching of zinc in an alkaline solution. The surface activation treatment provided a new method for the preparation of a large surface area on the amorphous alloys. The best result for oxidation of methanol, sodium formate an...

  5. Evolution of surface defects in platinum alloy wire under drawing

    Science.gov (United States)

    Loginov, Yu. N.; Pervukhin, A. E.; Babailov, N. A.

    2017-12-01

    The shape and chemical composition of particles polluting the surface of ultrafine wire made of the platinum Pt92.5Pd4Rh3.5 alloy has been revealed by electron microscopy and microspectral analysis. The phenomenon of the appearance of pores in the particles, which are elongated in the direction of drawing, has been discovered. The problem of calculating the stress-strain state is stated by the finite element method. After solving the problem, it is demonstrated that the appearance of additional defects is related to the proportion of stresses in the scheme of metal forming by drawing.

  6. Controllable Catalysis with Nanoparticles: Bimetallic Alloy Systems and Surface Adsorbates

    KAUST Repository

    Chen, Tianyou

    2016-05-16

    Transition metal nanoparticles are privileged materials in catalysis due to their high specific surface areas and abundance of active catalytic sites. While many of these catalysts are quite useful, we are only beginning to understand the underlying catalytic mechanisms. Opening the “black box” of nanoparticle catalysis is essential to achieve the ultimate goal of catalysis by design. In this Perspective we highlight recent work addressing the topic of controlled catalysis with bimetallic alloy and “designer” adsorbate-stabilized metal nanoparticles.

  7. Antimicrobial activity of different copper alloy surfaces against copper resistant and sensitive Salmonella enterica.

    Science.gov (United States)

    Zhu, Libin; Elguindi, Jutta; Rensing, Christopher; Ravishankar, Sadhana

    2012-05-01

    Copper has shown antibacterial effects against foodborne pathogens. The objective of this study was to evaluate the antibacterial activity of copper surfaces on copper resistant and sensitive strains of Salmonella enterica. Six different copper alloy coupons (60-99.9% copper) were tested along with stainless steel as the control. The coupons were surface inoculated with either S. Enteritidis or one of the 3 copper resistant strains, S. Typhimurium S9, S19 and S20; stored under various incubation conditions at room temperature; and sampled at various times up to 2 h. The results showed that under dry incubation conditions, Salmonella only survived 10-15 min on high copper content alloys. Salmonella on low copper content alloys showed 3-4 log reductions. Under moist incubation conditions, no survivors were detected after 30 min-2 h on high copper content alloys, while the cell counts decreased 2-4 logs on low copper content coupons. Although the copper resistant strains survived better than S. Enteritidis, they were either completely inactivated or survival was decreased. Copper coupons showed better antimicrobial efficacy in the absence of organic compounds. These results clearly show the antibacterial effects of copper and its potential as an alternative to stainless steel for selected food contact surfaces. Copyright © 2011 Elsevier Ltd. All rights reserved.

  8. Surface parameters of ferritic iron-rich Fe-Cr alloy

    Science.gov (United States)

    Schönecker, S.; Kwon, S. K.; Johansson, B.; Vitos, L.

    2013-07-01

    Using first-principles density functional theory in the implementation of the exact muffin-tin orbitals method and the coherent potential approximation, we studied the surface energy and the surface stress of the thermodynamically most stable surface facet (100) of the homogeneous disordered body-centred cubic iron-chromium system in the concentration interval up to 20 at.% Cr. For the low-index surface facets of Fe and Cr, the surface energy of Cr is slightly larger than that of Fe, while the surface stress of Cr is considerably smaller than that of Fe. We find that Cr addition to Fe generally increases the surface energy of the Fe-Cr alloy; however, an increase of the bulk amount of Cr also increases the surface stress. As a result of this unexpected trend, the (100) surface of Fe-Cr becomes more stable against reconstruction with increasing Cr concentration. We show that the observed trends are of magnetic origin. In addition to the homogeneous alloy case, we also investigated the impact of surface segregation on both surface parameters.

  9. Adsorbate induced surface alloy formation investigated by near ambient pressure X-ray photoelectron spectroscopy

    DEFF Research Database (Denmark)

    Nierhoff, Anders Ulrik Fregerslev; Conradsen, Christian Nagstrup; McCarthy, David Norman

    2014-01-01

    Formation of meta-stable surface-alloys can be used as a way to tune the binding strength of reaction intermediates and could therefore be used as improved catalyst materials for heterogeneous catalysis. Understanding the role of adsorbates on such alloy surfaces can provide new insights for engi......Formation of meta-stable surface-alloys can be used as a way to tune the binding strength of reaction intermediates and could therefore be used as improved catalyst materials for heterogeneous catalysis. Understanding the role of adsorbates on such alloy surfaces can provide new insights...

  10. Surface modification and bioactivity of anodic Ti6Al4V alloy.

    Science.gov (United States)

    Saharudin, Khairul Arifah; Sreekantan, Srimala; Abd Aziz, Siti Nor Qurratu Aini; Hazan, Roshasnorlyza; Lai, Chin Wei; Mydin, Rabiatul Basria S M N; Mat, Ishak

    2013-03-01

    The present study deals with surface modification of Ti6Al4V alloy via anodization technique. The morphology, structure, adhesion and bioactivity of Ti6Al4V alloy after anodization process were investigated in detail. The influence of fluoride content and direct circuit (DC) applied voltage during anodization of Ti6Al4V alloy in a bath with electrolytes composed of ethylene glycol (EG) and ammonium fluoride (NH4F) were considered. It was found that the average pore sizes and length of nanoporous or nanotubes were increasing with the fluoride content and applied voltage. A minimum of 3 wt% of NH4F is required to grow a self-organized nanotube arrays. As the fluoride content was increased to 5 wt%, TiO2 nanotubes with average diameter of 110 nm and 3.4 microm lengths were successfully synthesized. It is noteworthy to point out that the rate of the nanotube formation was increasing up to 9 microm thick bioactive TiO2 nanotubes layer as anodization time was increased to 3 h. Based on the results obtained, the PA6 cells cultured on anodic Ti6Al4V alloy showed highest level of cell viability and greater cell adhesion compared to the flat Ti6Al4V foil substrate. In fact, highly ordered nanotubes structure on Ti6Al4V alloy can provide beneficial effects for PA6 cells in attachment and proliferation.

  11. Microstructural evolution and surface properties of nanostructured Cu-based alloy by ultrasonic nanocrystalline surface modification technique

    Energy Technology Data Exchange (ETDEWEB)

    Amanov, Auezhan, E-mail: amanov_a@yahoo.com [Department of Mechanical Engineering, Sun Moon University, Asan 336-708 (Korea, Republic of); Cho, In-Sik [R& D Group, Mbrosia Co., Ltd., Asan 336-708 (Korea, Republic of); Pyun, Young-Sik [Department of Mechanical Engineering, Sun Moon University, Asan 336-708 (Korea, Republic of)

    2016-12-01

    Graphical abstract: - Highlights: • A nanostructured surface was produced by UNSM technique. • Porosities were eliminated from the surface by UNSM technique. • Extremely high hardness obtained at the top surface after UNSM treatment. • Friction and wear behavior was improved by UNSM technique. • Resistance to scratch behavior was improved by UNSM technique. - Abstract: A nanostructured surface layer with a thickness of about 180 μm was successfully produced in Cu-based alloy using an ultrasonic nanocrystalline surface modification (UNSM) technique. Cu-based alloy was sintered onto low carbon steel using a powder metallurgy (P/M) method. Transmission electron microscope (TEM) characterization revealed that the severe plastic deformation introduced by UNSM technique resulted in nano-sized grains in the topmost surface layer and deformation twins. It was also found by atomic force microscope (AFM) observations that the UNSM technique provides a significant reduction in number of interconnected pores. The effectiveness of nanostructured surface layer on the tribological and micro-scratch properties of Cu-based alloy specimens was investigated using a ball-on-disk tribometer and micro-scratch tester, respectively. Results exhibited that the UNSM-treated specimen led to an improvement in tribological and micro-scratch properties compared to that of the sintered specimen, which may be attributed to the presence of nanostructured surface layer having an increase in surface hardness and reduction in surface roughness. The findings from this study are expected to be implemented to the automotive industry, in particular connected rod bearings and bushings in order to increase the efficiency and performance of internal combustion engines (ICEs).

  12. Growth of Hierarchically Structured High-Surface Area Alumina on FeCrAl Alloy Wires

    Directory of Open Access Journals (Sweden)

    Chandni Rallan

    2013-01-01

    Full Text Available The formation of metastable alumina phases due to the oxidation of commercial FeCrAl alloy wires (0.5 mm thickness at various temperatures and time periods has been examined. Samples were isothermally oxidised in air using a thermogravimetric analyzer (TGA. The morphology of the oxidised samples was analyzed using an Electronic Scanning Electron Microscope (ESEM and X-ray on the surface analysis was done using an Energy Dispersive X-Ray (EDX analyzer. The technique of X-Ray Diffraction (XRD was used to characterize the phase of the oxide growth. The entire study showed that it was possible to grow high-surface area gamma alumina on the FeCrAl alloy wire surfaces when isothermally oxidised above 800°C over several hours.

  13. Morphology Evolution on the Fracture Surface and Fracture Mechanisms of Multiphase Nanostructured ZrCu-Base Alloys

    Directory of Open Access Journals (Sweden)

    Feng Qiu

    2017-03-01

    Full Text Available A multiphase nanostructured ZrCu-base bulk alloy which showed a unique microstructure consisting of sub-micrometer scale Zr2Cu solid solution, nano-sized twinned plate-like ZrCu martensite (ZrCu (M, and retained ZrCu (B2 austenite was fabricated by copper mold casting. The observation of periodic morphology evolution on the fracture surface of the multiphase nanostructured ZrCu-base alloys has been reported, which suggested a fluctuant local stress intensity along the crack propagation. It is necessary to investigate the compressive deformation behavior and the fracture mechanism of the multiphase alloy and the relation to the unique microstructures. The results obtained in this study provide a better understanding of the deformation and fracture mechanisms of multiphase hybrid nanostructured ZrCu-based alloys and give guidance on how to improve the ductility/toughness of bulk ZrCu-based alloys.

  14. Microstructure and mechanical characteristics of gradient structured Cu and Cu alloys processed by surface mechanical attrition treatment

    Science.gov (United States)

    Hu, XZ; Cheng, LP; Chen, HL; Yin, Z.; Zhang, Z.; Shu, BP; Gong, YL; Zhu, XK

    2017-05-01

    Cu-Al-Zn alloys with different stacking fault energy (SFE) were processed by surface mechanical attrition treatment (SMAT) at cryogenic temperature (CT), mechanical properties of gradient structured Cu-Al-Zn alloys were investigated in this study. Al and Zn content in alloys, which result in the decrease of SFE, can contribute to the increase in strength. Cu-4.5wt%Al-14.3wt%Zn alloy with the lower SFE shows that the strength increased, the ductility did not decrease significantly with increasing processing time, and the strength can be improved by a thicker gradient structure (GS) layer. The better combination of strength and ductility was achieved in Cu-4.5wt%Al-14.3wt%Zn alloy with lower SFE.

  15. Water and oil wettability of anodized 6016 aluminum alloy surface

    Science.gov (United States)

    Rodrigues, S. P.; Alves, C. F. Almeida; Cavaleiro, A.; Carvalho, S.

    2017-11-01

    This paper reports on the control of wettability behaviour of a 6000 series aluminum (Al) alloy surface (Al6016-T4), which is widely used in the automotive and aerospace industries. In order to induce the surface micro-nanostructuring of the surface, a combination of prior mechanical polishing steps followed by anodization process with different conditions was used. The surface polishing with sandpaper grit size 1000 promoted aligned grooves on the surface leading to static water contact angle (WCA) of 91° and oil (α-bromonaphthalene) contact angle (OCA) of 32°, indicating a slightly hydrophobic and oleophilic character. H2SO4 and H3PO4 acid electrolytes were used to grow aluminum oxide layers (Al2O3) by anodization, working at 15 V/18° C and 100 V/0 °C, respectively, in one or two-steps configuration. Overall, the anodization results showed that the structured Al surfaces were hydrophilic and oleophilic-like with both WCA and OCA below 90°. The one-step configuration led to a dimple-shaped Al alloy surface with small diameter of around 31 nm, in case of H2SO4, and with larger diameters of around 223 nm in case of H3PO4. The larger dimples achieved with H3PO4 electrolyte allowed to reach a slight hydrophobic surface. The thicker porous Al oxide layers, produced by anodization in two-step configuration, revealed that the liquids can penetrate easily inside the non-ordered porous structures and, thus, the surface wettability tended to superhydrophilic and superoleophilic character (CA < 10°). These results indicate that the capillary-pressure balance model, described for wettability mechanisms of porous structures, was broken. Moreover, thicker oxide layers with narrow pores of about 29 nm diameter allowed to achieve WCA < OCA. This inversion in favour of the hydrophilic-oleophobic surface behaviour is of great interest either for lubrication of mechanical components or in water-oil separation process.

  16. Macrophage responses to 316L stainless steel and cobalt chromium alloys with different surface topographies.

    Science.gov (United States)

    Anderson, Jordan A; Lamichhane, Sujan; Mani, Gopinath

    2016-11-01

    The surface topography of a biomaterial plays a vital role in determining macrophage interactions and influencing immune response. In this study, we investigated the effect of smooth and microrough topographies of commonly used metallic biomaterials such as 316 L stainless steel (SS) and cobalt-chromium (CoCr) alloys on macrophage interactions. The macrophage adhesion was greater on CoCr compared to SS, irrespective of their topographies. The macrophage activation and the secretion of most pro-inflammatory cytokines (TNF-α, IL-6, and IP-10) were greater on microrough surfaces than on smooth surfaces by day-1. However, by day-2, the macrophage activation on smooth surfaces was also significantly increased up to the same level as observed on the microrough surfaces, with more amount of cytokines secreted. The secretion of anti-inflammatory cytokine (IL-10) was significantly increased from day-1 to day-2 on all the alloy surfaces with the effect most prominently observed on microrough surfaces. The production of nitric oxide by the macrophages did not show any major substrate-dependent effect. The foreign body giant cells formed by macrophages were least observed on the microrough surfaces of CoCr. Thus, this study demonstrated that the nature of material (SS or CoCr) and their surface topographies (smooth or microrough) strongly influence the macrophage responses. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2658-2672, 2016. © 2016 Wiley Periodicals, Inc.

  17. Combinatorial Density Functional Theory-Based Screening of Surface Alloys for the Oxygen Reduction Reaction

    DEFF Research Database (Denmark)

    Greeley, Jeffrey Philip; Nørskov, Jens Kehlet

    2009-01-01

    A density functional theory (DFT)-based, combinatorial search for improved oxygen reduction reaction (ORR) catalysts is presented. A descriptor-based approach to estimate the ORR activity of binary surface alloys, wherein alloying occurs only in the surface layer, is described, and rigorous......, potential-dependent computational tests of the stability of these alloys in aqueous, acidic environments are presented. These activity and stability criteria are applied to a database of DFT calculations on nearly 750 binary transition metal surface alloys; of these, many are predicted to be active...... for the ORR but, with few exceptions, they are found to be thermodynamically unstable in the acidic environments typical of low-temperature fuel cells. The results suggest that, absent other thermodynamic or kinetic mechanisms to stabilize the alloys, surface alloys are unlikely to serve as useful ORR...

  18. Transparent Analogs for Alloy Phase Studies

    Science.gov (United States)

    Frazier, D. O.; Smith, James E., Jr.

    1987-01-01

    Report describes experiments to add information to data base supporting use of transparent, partially miscible liquids and solids as analogs in studies of alloy solidification. Behavior of these materials observed directly while they undergo liquid/liquid and liquid/solid phase transformations. Light-scattering techniques used to determine phase boundaries. Transparent analogs allow observation of both solidification patterns and processes leading to those patterns, whereas metal alloys require tedious post-solidification metallographic analyses because processes not generally observed. Experiments with transparent substances safer and cheaper since conducted at much lower temperatures.

  19. Appearance of anodised aluminium: Effect of alloy composition and prior surface finish

    DEFF Research Database (Denmark)

    Aggerbeck, Martin; Canulescu, Stela; Dirscherl, Kai

    2014-01-01

    Effect of alloy composition and prior surface finish on the optical appearance of the anodised layer on aluminium alloys was investigated. Four commercial alloys namely AA1050, Peraluman 706, AA5754, and AA6082 were used for the investigation. Microstructure and surface morphology of the substrate...... prior to anodising were analysed using scanning electron microscopy and atomic force microscopy. The optical appearance of the anodised surface with and without sealing was investigated using a photography setup, photospectrometry and bidirectional reflectance distribution function. It was found...... appearance was kept for alloys of high purity. Sealing made the specular reflection of the mechanically polished specimens more distinct....

  20. High lubricious surface of cobalt-chromium-molybdenum alloy prepared by grafting poly(2-methacryloyloxyethyl phosphorylcholine).

    Science.gov (United States)

    Kyomoto, Masayuki; Iwasaki, Yasuhiko; Moro, Toru; Konno, Tomohiro; Miyaji, Fumiaki; Kawaguchi, Hiroshi; Takatori, Yoshio; Nakamura, Kozo; Ishihara, Kazuhiko

    2007-07-01

    Osteolysis caused by wear particles from polyethylene in artificial hip joints is of great concern. Various bearing couple combinations, bearing material improvements, and surface modifications have been attempted to reduce such wear particles. With the aim of reducing the wear and developing a novel artificial hip-joint system, we created a highly lubricious metal-bearing material: A 2-methacryloyloxyethyl phosphorylcholine (MPC) polymer was grafted onto the surface of the cobalt-chromium-molybdenum (Co-Cr-Mo) alloy. For ensuring the long-term retention of poly(MPC) on the Co-Cr-Mo alloy, we used a 4-methacryloxyethyl trimellitate anhydride (4-META) intermediate layer and photo-induced graft polymerization technique to create a strong bonding between the Co-Cr-Mo substrate and the poly(MPC) chain via the 4-META layer. The Co-Cr-Mo alloy was pretreated with nitric acid and O(2) plasma to facilitate efficient interaction between the 4-META carboxyl group and the surface hydroxyl group on the Cr oxide passive layer of the Co-Cr-Mo alloy. After MPC grafting, the MPC unit peaks were clearly observed in the Fourier-transform infrared spectroscopy with attenuated total reflection (FT-IR/ATR) and X-ray photoelectron spectroscopy (XPS) spectra of the Co-Cr-Mo surface. Tribological studies with a pin-on-plate machine revealed that surface MPC grafting markedly lowered the friction coefficient. We concluded that the grafted poly(MPC) layer successfully provided high lubricity to the Co-Cr-Mo surface.

  1. Corrosion Protection and Surface Treatment of Magnesium Alloys Used for Orthopedic Applications

    Directory of Open Access Journals (Sweden)

    Nabil Nassif

    2013-01-01

    Full Text Available An overview is reported about the history of prevailing magnesium alloys as orthopedic biodegradable materials. Important features of the effect of alloying additions, along with surface treatments for corrosion protection of magnesium alloys, are described. Hydroxyapatite (HA, the promising coat deposited by different direct and electrochemical methods to tailor corrosion resistance and biocompatibility, is discussed. Surface modifications, such as microarc oxidation or anodization which lead to nanostructures fabricated to provide better adhesion for HA coatings, are presented.

  2. Compressive strength, plastic flow properties, and surface frictional effects of 1100, 3003 and 6061 aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pinkerton, Gary Wayne [Univ. of Illinois, Urbana-Champaign, IL (United States)

    1993-01-01

    The purpose of this study is to find aluminum alloys that are effective for use as wire vacuum seals in the 800MeV particle accelerator located at the Louis Anderson Meson Physics Facility (LAMPF) in Los Alamos, NM. Three alloys, Al 1100, Al 3003, and Al 6061, are investigated under uniaxial compression to determine stresses for a given height reduction from 0 to 70 percent, and to find plastic flow and surface interaction effects. Right-circular cylindrical specimens are compressed on-end (cylindrically) and radially (for modeling as compressed wire). Aluminum 1100 and 3003 alloys are compared for length to diameter ratios of 1 and 2 for both compression types, and are then compared to results of radial compression of annealed small diameter Al 1100 wire currently used at LAMPE. The specimens are also compressed between three different platen surfaces, polished steel, etched steel, and aluminum 6061-T6, to determine effects of friction. The Al 3003 alloy exhibits 20 to 25% lower stresses at all height reductions than Al 1100 for both cylindrical and radial compression.

  3. Corrosion behaviour and surface analysis of a Co-Cr and two Ni-Cr dental alloys before and after simulated porcelain firing.

    Science.gov (United States)

    Qiu, Jing; Yu, Wei-Qiang; Zhang, Fu-Qiang; Smales, Roger J; Zhang, Yi-Lin; Lu, Chun-Hui

    2011-02-01

    This study evaluated the corrosion behaviour and surface properties of a commercial cobalt-chromium (Co-Cr) alloy and two nickel-chromium (Ni-Cr) alloys [beryllium (Be)-free and Be-containing] before and after a simulated porcelain-firing process. Before porcelain firing, the microstructure, surface composition and hardness, electrochemical corrosion properties, and metal-ion release of as-cast alloy specimens were examined. After firing, similar alloy specimens were examined for the same properties. In both as-cast and fired conditions, the Co-Cr alloy (Wirobond C) showed significantly more resistance to corrosion than the two Ni-Cr alloys. After firing, the corrosion rate of the Be-free Ni-Cr alloy (Stellite N9) increased significantly, which corresponded to a reduction in the levels of Cr, molybdenum (Mo), and Ni in the surface oxides and to a reduction in the thickness of the surface oxide film. The corrosion properties of the Co-Cr alloy and the Be-containing Ni-Cr alloy (ChangPing) were not significantly affected by the firing process. Porcelain firing also changed the microstructure and microhardness values of the alloys, and there were increases in the release of Co and Ni ions, especially for Ni from the Be-free Ni-Cr alloy. Thus, the corrosion rate of the Be-free Ni-Cr alloy increased significantly after porcelain firing, whereas the firing process had little effect on the corrosion susceptibility of the Co-Cr alloy and the Be-containing Ni-Cr alloy. © 2011 Eur J Oral Sci.

  4. Temperature dependence of the bulk and surface properties of liquid Zn-Cd alloys

    Energy Technology Data Exchange (ETDEWEB)

    Awe, O.E. [University of Ibadan, Department of Physics, Ibadan (Nigeria); Azeez, A.A. [African University of Science and Technology, Abuja (Nigeria)

    2017-05-15

    The effects of temperature on the bulk and surface properties of liquid Zn-Cd alloys have been theoretically investigated, using a combination of self association model, Darken's thermodynamic equation for diffusion, empirical model for viscosity and a statistical mechanics model. The results from this study show that change in temperature resulted in cross-over effects in bulk and surface properties. We also found that with an increase in temperature, a pronounced asymmetry of viscosity isotherm is significantly reduced, and viscosity isotherm exhibited anomalous behaviour. Our results reveal that the homocoordination tendency in Zn-Cd liquid alloys is not strong and reduces with increasing temperature. The study further suggests a pronounced segregation of Cd-atoms at the surface of Zn-Cd liquid alloys and the extent of segregation reduces with temperature. We as well found that, in addition to the reported understanding that size-factor determines the compositional location of asymmetry of the viscosity isotherm, temperature is an operating parameter that has effect, not only on the composition of asymmetry, but also on the magnitude of asymmetry. In all the properties investigated, the most pronounced effect of temperature (52.9 %) is on the viscosity while the least effect (7.1 %) is on the surface tension. (orig.)

  5. Effects on cytotoxicity and antibacterial properties of the incorporations of silver nanoparticles into the surface coating of dental alloys*

    OpenAIRE

    Shen, Xiao-ting; Zhang, Yan-zhen; Xiao, Fang; Zhu, Jing; Zheng, Xiao-Dong

    2017-01-01

    The aim of this study was to research the changes in cytotoxicity and antibacterial properties after silver nanoparticles (AgNPs) were incorporated into the surface coating of dental alloys. AgNPs were attached to cobalt chromium alloys and pure titanium using a hydrothermal method, according to the reaction: AgNO3+NaBH4? Ag+1/2H2+1/2B2H6+NaNO3. A 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyl tetrazolium bromide (MTT) assay was used to evaluate the cytotoxicity of the alloys when in contact with ...

  6. Quality-productivity decision making when turning of Inconel 718 aerospace alloy: A response surface methodology approach

    OpenAIRE

    Hamid Tebassi; Mohamed Athmane Yallese; Salim Belhadi; Francois Girardin; Tarek Mabrouki

    2017-01-01

    Inconel 718 is among difficult to machine materials because of its abrasiveness and high strength even at high temperature. This alloy is mainly used in aircraft and aerospace industries. Therefore, it is very important to reveal and evaluate cutting tools behavior during machining of this kind of alloy. The experimental study presented in this research work has been carried out in order to elucidate surface roughness and productivity mathematical models during turning of Inconel 718 superall...

  7. Surface precipitation of chromium in rapidly solidified Cu-Cr alloys

    Science.gov (United States)

    Bizjak, Milan; Karpe, Blaž; Jakša, Gregor; Kovač, Janez

    2013-07-01

    Rapidly solidified ribbons of Cu-Cr alloys with 2.27 and 4.20 at.% of chromium were produced using the melt-spinning method. Alloys were analyzed by electron microscopy for complete solubility of Cr in copper matrix. To avoid disturbing effects of Cr phase particles, the kinetics and the sequence of microstructural transformations during heating were analyzed only the sample with 2.27 at.% of chromium with complete Cr solubility in the copper matrix. We then investigated the precipitation process for this alloy that was subsequently heated at a constant rate. The increased solid solubility obtained allowed the extensive precipitation of a Cr-rich phase. The kinetics and the sequence of microstructural changes that occurred during the heating were analyzed using an in situ measurement of the electrical resistance. The quenched microstructure was analyzed at transition points using scanning and transmission electron microscopy. X-ray photoelectron spectroscopy, as a very surface-sensitive method, was applied to study the changes in the chemical composition of the surface for the Cu-Cr alloy ribbons in the temperature range 400-700 °C during an in situ heat treatment in an ultra-high vacuum. The results show a relatively rapid precipitation of chromium to the surface, which starts at 400 °C and is correlated with a change in the microstructure and the electrical resistance. The Cr-precipitation is faster at higher temperatures and follows the parabolic law. The resistivity results for the supersaturated binary alloy were analyzed using the Ozawa method to give an activation energy for the precipitation of 196 ± 10 kJ mol-1.

  8. The Effect of Laser Surface Treatment on Structure and Mechanical Properties Aluminium Alloy ENAC-AlMg9

    Directory of Open Access Journals (Sweden)

    Pakieła W.

    2016-09-01

    Full Text Available In this work, the influence of a high power diode laser surface treatment on the structure and properties of aluminium alloy has been determined. The aim of this study was to improve the mechanical and tribological properties of the surface layer of the aluminium alloy by simultaneously melting and feeding tungsten carbide particles into the molten pool. During the process was used high-power diode laser HPDL. In order to remelt the aluminium alloy surface the HPDL laser of 1.8, 2.0 and 2.2 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 cm/s. In order to protect the liquid metal during laser treatment was used argon. As a base material was used aluminium alloy ENAC-AlMg9. To improve the surface mechanical and wear properties of the applied aluminium alloy was used biphasic tungsten carbide WC/W2C. The size of alloying powder was in the range 110-210 µm. The ceramic powder was introduced in the remelting zone by a gravity feeder at a constant rate of 8 g/m.

  9. In vitro osteoinduction of human mesenchymal stem cells in biomimetic surface modified titanium alloy implants.

    Science.gov (United States)

    Santander, Sonia; Alcaine, Clara; Lyahyai, Jaber; Pérez, Maria Angeles; Rodellar, Clementina; Doblaré, Manuel; Ochoa, Ignacio

    2014-01-01

    Interaction between cells and implant surface is crucial for clinical success. This interaction and the associated surface treatment are essential for achieving a fast osseointegration process. Several studies of different topographical or chemical surface modifications have been proposed previously in literature. The Biomimetic Advanced Surface (BAS) topography is a combination of a shot blasting and anodizing procedure. Macroroughness, microporosity of titanium oxide and Calcium/Phosphate ion deposition is obtained. Human mesenchymal stem cells (hMCSs) response in vitro to this treatment has been evaluated. The results obtained show an improved adhesion capacity and a higher proliferation rate when hMSCs are cultured on treated surfaces. This biomimetic modification of the titanium surface induces the expression of osteblastic differentiation markers (RUNX2 and Osteopontin) in the absence of any externally provided differentiation factor. As a main conclusion, our biomimetic surface modification could lead to a substantial improvement in osteoinduction in titanium alloy implants.

  10. Surface phenomena during the early stages of sintering in steels modified with Fe–Mn–Si–C master alloys

    Energy Technology Data Exchange (ETDEWEB)

    Oro, Raquel, E-mail: raqueld@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Campos, Mónica, E-mail: campos@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); Hryha, Eduard, E-mail: hryha@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Torralba, José Manuel, E-mail: torralba@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); IMDEA Materials Institute, C/Eric Kandel, 2, 28906 Getafe, Madrid (Spain); Nyborg, Lars, E-mail: lars.nyborg@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden)

    2013-12-15

    The characteristics of the metallic powder surface play a critical role in the development of strong bonds between particles during sintering, especially when introducing elements with a high affinity for oxygen. In this study, Mn and Si have been combined in a Fe–Mn–Si–C master alloy powder in order to reduce their chemical activity and prevent oxidation during the heating stage of the sintering process. However, when this master alloy powder is mixed with an iron base powder, differences in chemical activity between both components can lead to an oxygen transfer from the iron base powder to the surface of the master alloy particles. The present research is focused on studying the evolution of the master alloy particle surface during the early stages of sintering. Surface characterization by X-ray Photoelectron Spectroscopy (XPS) shows that the master alloy powder surface is mostly covered by a thin easily reducible iron oxide layer (∼ 1 nm). Mn–Si particulate oxides are found as inclusions in specific areas of the surface. Evolution of oxides during sintering was studied on green compacts containing iron powder, graphite and Fe–Mn–Si–C master alloy powder that were heat treated in vacuum (10{sup −6} mbar) at different temperatures (from 400, 600, 800 to 1000 °C) and analyzed by means of XPS. Vacuum sintering provides the necessary conditions to remove manganese and silicon oxides from the powder surface in the range of temperatures between 600 °C and 1000 °C. When sintering in vacuum, since the gaseous products from reduction processes are continuously eliminated, oxidation of master alloy particles due to oxygen transfer through the atmosphere is minimized. - Highlights: • Mn and Si were introduced in sintered steels using a master alloy powder. • Surface of the master alloy is mainly covered by an easily reducible iron oxide. • Temperature ranges for oxidation/reduction are identified. • Vacuum conditions avoid oxygen transfer to

  11. Surface properties of Ti-6Al-4V alloy part I: Surface roughness and apparent surface free energy.

    Science.gov (United States)

    Yan, Yingdi; Chibowski, Emil; Szcześ, Aleksandra

    2017-01-01

    Titanium (Ti) and its alloys are the most often used implants material in dental treatment and orthopedics. Topography and wettability of its surface play important role in film formation, protein adhesion, following osseointegration and even duration of inserted implant. In this paper, we prepared Ti-6Al-4V alloy samples using different smoothing and polishing materials as well the air plasma treatment, on which contact angles of water, formamide and diiodomethane were measured. Then the apparent surface free energy was calculated using four different approaches (CAH, LWAB, O-W and Neumann's Equation of State). From LWAB approach the components of surface free energy were obtained, which shed more light on the wetting properties of samples surface. The surface roughness of the prepared samples was investigated with the help of optical profilometer and AFM. It was interesting whether the surface roughness affects the apparent surface free energy. It was found that both polar interactions the electron donor parameter of the energy and the work of water adhesion increased with decreasing roughness of the surfaces. Moreover, short time plasma treatment (1min) caused decrease in the surface hydrophilic character, while longer time (10min) treatment caused significant increase in the polar interactions and the work of water adhesion. Although Ti-6Al-4V alloy has been investigated many times, to our knowledge, so far no paper has been published in which surface roughness and changes in the surface free energy of the alloy were compared in the quantitative way in such large extent. This novel approach deliver better knowledge about the surface properties of differently smoothed and polished samples which may be helpful to facilitate cell adhesion, proliferation and mineralization. Therefore the results obtained present also potentially practical meaning. Copyright © 2016 Elsevier B.V. All rights reserved.

  12. In-situ electron microscopy studies on the tensile deformation mechanisms in aluminium 5083 alloy

    CSIR Research Space (South Africa)

    Motsi, G

    2014-10-01

    Full Text Available In this study tensile deformation mechanisms of aluminium alloy 5083 were investigated under observations made from SEM equipped with a tensile stage. Observations during tensile testing revealed a sequence of surface deformation events...

  13. Empirical Study of the Multiaxial, Thermomechanical Behavior of NiTiHf Shape Memory Alloys

    Science.gov (United States)

    Shukla, Dhwanil; Noebe, Ronald D.; Stebner Aaron P.

    2013-01-01

    An empirical study was conducted to characterize the multiaxial, thermomechanical responses of new high temperature NiTiHf alloys. The experimentation included loading thin walled tube Ni(sub 50.3)Ti(sub 29.7)Hf(sub 20) alloy samples along both proportional and nonproportional axial-torsion paths at different temperatures while measuring surface strains using stereo digital image correlation. A Ni(sub 50.3)Ti(sub 33.7)Hf(sub 16) alloy was also studied in tension and compression to document the effect of slightly depleting the Hf content on the constitutive responses of NiTiHf alloys. Samples of both alloys were made from nearly texture free polycrystalline material processed by hot extrusion. Analysis of the data shows that very small changes in composition significantly alter NiTiHf alloy properties, as the austenite finish (Af) temperature of the 16-at Hf alloy was found to be approximately 60 C less than the 20-at Hf alloy (approximately 120 C vs. 180 C). In addition, the 16-at Hf alloy exhibited smaller compressive transformation strains (2 vs. 2.5 percent). Multi-axial characterization of the 20-at % Hf alloy showed that while the random polycrystal transformation strains in tension (4 percent) and compression (2.5 percent) are modest in comparison with binary NiTi (6 percent, 4 percent), the torsion performance is superior (7 vs. 4 shear strain width to the pseudoelastic plateau).

  14. Surface Engineering to Improve the Durability and Lubricity of Ti-6Al-4V Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Bansal, Dinesh G [ORNL; Eryilmaz, Osman L [Argonne National Laboratory (ANL); Blau, Peter Julian [ORNL

    2011-01-01

    Titanium alloys offer high strength, high corrosion resistance, and the opportunity to reduce the weight of heavy vehicle engine components, but they do not perform well as bearing surfaces without further treatments or coatings. This paper explores a series of surface engineering treatments to improve the friction and wear behavior of Ti-6Al-4V alloy under diesel engine oil-lubricated conditions.

  15. Effect of surface modification, microstructure, and trapping on hydrogen diffusion coefficients in high strength alloys

    Science.gov (United States)

    Jebaraj Johnley Muthuraj, Josiah

    Cathodic protection is widely used for corrosion prevention. However, this process generates hydrogen at the protected metal surface, and diffusion of hydrogen through the metal may cause hydrogen embrittlement or hydrogen induced stress corrosion cracking. Thus the choice of a metal for use as fasteners depends upon its hydrogen uptake, permeation, diffusivity and trapping. The diffusivity of hydrogen through four high strength alloys (AISI 4340, alloy 718, alloy 686, and alloy 59) was analyzed by an electrochemical method developed by Devanathan and Stachurski. The effect of plasma nitriding and microstructure on hydrogen permeation through AISI 4340 was studied on six different specimens: as-received (AR) AISI 4340, nitrided samples with and without compound layer, samples quenched and tempered (Q&T) at 320° and 520°C, and nitrided samples Q&T 520°C. Studies on various nitrided specimens demonstrate that both the gamma'-Fe 4N rich compound surface layer and the deeper N diffusion layer that forms during plasma nitriding reduce the effective hydrogen diffusion coefficient, although the gamma'-Fe4N rich compound layer has a larger effect. Multiple permeation transients yield evidence for the presence of only reversible trap sites in as-received, Q&T 320 and 520 AISI 4340 specimens, and the presence of both reversible and irreversible trap sites in nitrided specimens. Moreover, the changes in microstructure during the quenching and tempering process result in a significant decrease in the diffusion coefficient of hydrogen compared to as-received specimens. In addition, density functional theory-based molecular dynamics simulations yield hydrogen diffusion coefficients through gamma'- Fe4N one order of magnitude lower than through α-Fe, which supports the experimental measurements of hydrogen permeation. The effect of microstructure and trapping was also studied in cold rolled, solutionized, and precipitation hardened Inconel 718 foils. The effective hydrogen

  16. Linking Surface Precipitation in Fe-Au Alloys to Its Self-healing Potential During Creep Loading

    NARCIS (Netherlands)

    Sun, W. W.; Fang, H.; van Dijk, N.H.; van der Zwaag, S.; Hutchinson, C. R.

    2017-01-01

    The precipitation of Au-rich precipitates on the external surfaces of Fe-Au alloys has been studied by scanning and transmission electron microscopy. The surface precipitates formed at elevated temperatures are found to self-organize in regular patterns and their growth rate is determined

  17. Emeraldine base as corrosion protective layer on aluminium alloy AA5182, effect of the surface microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Cecchetto, L. [Laboratoire d' Electrochimie et de Physicochimie des Materiaux et des Interfaces, CNRS-UJF-INP-Grenoble (UMR 5631), ENSEEG, BP 75, 38402 St. Martin d' Heres (France); Ambat, R. [School of Engineering Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Davenport, A.J. [School of Engineering Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Delabouglise, D. [Laboratoire d' Electrochimie et de Physicochimie des Materiaux et des Interfaces, CNRS-UJF-INP-Grenoble (UMR 5631), ENSEEG, BP 75, 38402 St. Martin d' Heres (France)]. E-mail: Didier.Delabouglise@lepmi.inpg.fr; Petit, J.-P. [Laboratoire d' Electrochimie et de Physicochimie des Materiaux et des Interfaces, CNRS-UJF-INP-Grenoble (UMR 5631), ENSEEG, BP 75, 38402 St. Martin d' Heres (France); Neel, O. [Centre de Recherche de Voreppe, Pechiney, Parc economique Centr' Alp, 38340 Voreppe (France)

    2007-02-15

    AA5182 aluminium alloy cold rolled samples were coated by thin films of emeraldine base (EB) obtained from a 5% solution in N-methylpyrrolidinone. Accelerated corrosion tests prove this coating very effective for corrosion protection of aluminium alloys in neutral environment. This study underlines the prominent role of surface cathodic intermetallic particles in pit initiation and coating break down in enhanced corrosion conditions and suggest that, beside the EB barrier properties, the enhanced corrosion resistance observed on the EB coated samples could partly arise from two other mains factors:- a weak redox activity of the polymer which passivate the metal, - a proton involving self-healing process taking place at the polymer-metal interface, which contributes to delay local acidification in first steps of corrosion on EB coated aluminium surfaces.

  18. The Role of Friction Stir Processing (FSP Parameters on TiC Reinforced Surface Al7075-T651 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Felipe García-Vázquez

    Full Text Available Abstract: Aluminum alloys are very promising for structural applications in aerospace, military and transportation industries due to their light weight, high strength-to-weight ratio and excellent resistance to corrosion. In comparison to unreinforced aluminum alloys, aluminum/aluminum alloy matrix composites reinforced with ceramic phases exhibit higher strength and hardness, improved tribological characteristics. A novel surface modifying technique, friction stir processing (FSP, has been developed for fabrication of surface composite with an improved performance. The effect of FSP parameters such as number of passes, direction of each pass, sealed or unsealed groove on microstructure was investigated. In this work, nano-particles of TiC (2% in weight were added to aluminum alloy AA7075-T651 to produce a functional surface. Fixed parameters for this AA7075 alloy were used; rotation speed of 1000 rpm, travel speed of 300 mm/min and pin penetration of 2.8 mm. Optical microscopy (OM, scanning electron microscopy (SEM and atomic force microscopy (AFM were employed to study the microstructure of the fabricated surface composites. The results indicated that the selected FSP parameters influenced the area of surface composite, distribution of TiC particles and micro-hardness of the surface composites. Finally, in order to evaluate rate wear the pin on disk test was carried out.

  19. Effects of surface contamination and cleaning with hypochlorite wipes on the antibacterial activity of copper-alloyed antibacterial stainless steel.

    Science.gov (United States)

    Kawakami, Hiroshi; Hayashi, Takatsuna; Nishikubo, Hideyuki; Morikawa, Akifumi; Suzuki, Satoshi; Sato, Yoshihiro; Kikuchi, Yasushi

    2014-01-01

    Effects of surface contamination and cleaning with hypochlorite wipes on the antibacterial activity of copper-alloyed stainless steel were studied. The antibacterial activity of copper alloyed stainless steel decreased with the increase in the amount of surface contaminant, and the bacterial counts from specimens contaminated with a contaminant, e.g. 1.6 × 10(-2) μg/mm(2) of bovine serum albumin, were not significantly different from those from ordinary stainless steel specimens. The once contaminated surface could regain its antibacterial activity when it was sufficiently wiped clean with sterile wipes loaded with sodium hypochlorite solution.

  20. Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

    Science.gov (United States)

    Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types. Copyright © 2015 Elsevier B.V. All rights reserved.

  1. Yield surface investigation of alloys during model disk spin tests

    Directory of Open Access Journals (Sweden)

    E. P. Kuzmin

    2014-01-01

    Full Text Available Gas-turbine engines operate under heavy subsequently static loading conditions. Disks of gas-turbine engine are high loaded parts of irregular shape having intensive stress concentrators wherein a 3D stress strain state occurs. The loss of load-carrying capability or burst of disk can lead to severe accident or disaster. Therefore, development of methods to assess deformations and to predict burst is one of the most important problems.Strength assessment approaches are used at all levels of engine creation. In recent years due to actively developing numerical method, particularly FEA, it became possible to investigate load-carrying capability of irregular shape disks, to use 3D computing schemes including flow theory and different options of force and deformation failure criteria. In spite of a wide progress and practical use of strength assessment approaches, there is a lack of detailed research data on yield surface of disk alloys. The main purpose of this work is to validate the use of basis hypothesis of flow theory and investigate the yield surface of disk alloys during the disks spin test.The results of quasi-static numerical simulation of spin tests of model disk made from high-temperature forged alloy are presented. To determine stress-strain state of disk during loading finite element analysis is used. Simulation of elastic-plastic strain fields was carried out using incremental theory of plasticity with isotropic hardening. Hardening function was taken from the results of specimens tensile test. Specimens were cut from a sinkhead of model disk. The paper investigates the model sensitivity affected by V.Mises and Tresca yield criteria as well as the Hosford model. To identify the material model parameters the eddy current sensors were used in the experimental approach to measure rim radial displacements during the load-unload of spin test. The results of calculation made using different material models were compared with the

  2. ANALYSIS OF SURFACE DEFECTS OF ALUMINUM AND ITS ALLOYS WITH A SCANNING KELVIN PROBE

    Directory of Open Access Journals (Sweden)

    A. K. Tyavlovsky

    2017-01-01

    Full Text Available Currently, the use of probe electrometry in non-destructive testing is constrained by the complexity of measurement results interpretation. An output signal of electrometric probe depends on a number of physical and chemical parameters of surface including chemical composition variations, stresses, dislocations, crystallographic orientation of a surface, etc. The study aims to the use of probe electrometry methods for nondestructive testing and analysis of precision metal surfaces’ defects after different treatment or processing.Control of surface defects of aluminum and its alloys was performed with a scanning Kelvin probe technique. The results of scanning were plotted in a form of contact potential difference (CPD distribution map. Additionally, a histogram of CPD values distribution and statistical characteristics including the expectation of CPD mean value and histogram half-width were calculated either for the whole distribution or for each individual mode in a case of multimodal distribution.The spatial CPD distribution of A99 aluminum and AMG-2 alloy surfaces after electrochemical polishing and diamond finishing was studied. An additional study was held for AMG-2 surface after the formation of 30 microns thick specific nanostructured alumina oxide surface layer. Higher quality surfaces have characterized as more homogeneous distribution of the physical properties (at half-width distribution histogram. Surfaces with higher mechanical strength and overall better mechanical properties found to have lower CPD values that correspond to higher electron work function and surface energy. The presence of the second mode in the CPD distribution histogram indicates the significant proportion of defect areas on the sample surface.Analysis of visualized CPD distribution maps using defined criteria allows detecting and characterizing such defects as residual stress areas, areas with reduced microhardness, surface contamination spots, corrosion

  3. Structural Origin of Enhanced Dynamics at the Surface of a Glassy Alloy

    Science.gov (United States)

    Sun, Gang; Saw, Shibu; Douglass, Ian; Harrowell, Peter

    2017-12-01

    The enhancement of mobility at the surface of an amorphous alloy is studied using a combination of molecular dynamic simulations and normal mode analysis of the nonuniform distribution of Debye-Waller factors. The increased mobility at the surface is found to be associated with the appearance of Arrhenius temperature dependence. We show that the transverse Debye-Waller factor exhibits a peak at the surface. Over the accessible temperature range, we find that the bulk and surface diffusion coefficients obey the same empirical relationship with the respective Debye-Waller factors. Extrapolating this relationship to lower T , we argue that the observed decrease in the constraint at the surface is sufficient to account for the experimentally observed surface enhancement of mobility.

  4. Microstructure Characterization and Hardness Evaluation of Alloy 52 Welded Stainless Steel 316 Subjected to Ultrasonic Nanocyrtal Surface Modification Technique

    Energy Technology Data Exchange (ETDEWEB)

    Kim, H. D.; Amanov, A.; Pyun, Y. S. [Sun Moon Univ., Asan (Korea, Republic of); Kim, Y. S.; Choi, Y. S. [Andong National Univ., Andong (Korea, Republic of)

    2015-10-15

    In this study, an ultrasonic nanocrystal surface modification (UNSM) technique was applied to dissimilar weld point between STS316L and Alloy 52. This UNSM technique is a patented technology, which can be described as a type of ultrasonic cold-forging technology. It has been demonstrated that the UNSM technique is a simple method to produce a nanocrystalline surface layer at the top surface of metallic materials. Microstructure and hardness of STS316L and Alloy 52 are investigated before and after UNSM treatment. It is expected according to the previous study that the UNSM technique is able to release the residual stress which delays PWSCC. In this study, microstructural characterization and hardness evaluation of STS316L and welded Alloy 52 subjected to UNSM technique were investigated.

  5. Extending the range of low energy electron diffraction (LEED) surface structure determination: Co-adsorbed molecules, incommensurate overlayers and alloy surface order studied by new video and electron counting LEED techniques

    Energy Technology Data Exchange (ETDEWEB)

    Ogletree, D.F.

    1986-11-01

    LEED multiple scattering theory is briefly summarized, and aspects of electron scattering with particular significance to experimental measurements such as electron beam coherence, instrument response and phonon scattering are analyzed. Diffuse LEED experiments are discussed. New techniques that enhance the power of LEED are described, including a real-time video image digitizer applied to LEED intensity measurements, along with computer programs to generate I-V curves. The first electron counting LEED detector using a ''wedge and strip'' position sensitive anode and digital electronics is described. This instrument uses picoampere incident beam currents, and its sensitivity is limited only by statistics and counting times. Structural results on new classes of surface systems are presented. The structure of the c(4 x 2) phase of carbon monoxide adsorbed on Pt(111) has been determined, showing that carbon monoxide molecules adsorb in both top and bridge sites, 1.85 +- 0.10 A and 1.55 +- 0.10 A above the metal surface, respectively. The structure of an incommensurate graphite overlayer on Pt(111) is analyzed. The graphite layer is 3.70 +- 0.05 A above the metal surface, with intercalated carbon atoms located 1.25 +- 0.10 A above hollow sites supporting it. The (2..sqrt..3 x 4)-rectangular phase of benzene and carbon monoxide coadsorbed on Pt(111) is analyzed. Benzene molecules adsorb in bridge sites parallel to and 2.10 +- 0.10 A above the surface. The carbon ring is expanded, with an average C-C bond length of 1.72 +- 0.15 A. The carbon monoxide molecules also adsorb in bridge sites. The structure of the (..sqrt..3 x ..sqrt..3) reconstruction on the (111) face of the ..cap alpha..-CuAl alloy has been determined.

  6. Electrochemical Surface Treatment of a β-titanium Alloy to Realize an Antibacterial Property and Bioactivity

    Directory of Open Access Journals (Sweden)

    Yusuke Tsutsumi

    2016-03-01

    Full Text Available In this study, micro-arc oxidation (MAO was performed on a β-type titanium alloy, namely, Ti-29Nb-13Ta-4.6Zr alloy (TNTZ, to improve not only its antibacterial property but also bioactivity in body fluids. The surface oxide layer formed on TNTZ by MAO treatment in a mixture of calcium glycerophosphate, calcium acetate, and silver nitrate was characterized using surface analyses. The resulting porous oxide layer was mainly composed of titanium oxide, and it also contained calcium, phosphorus, and a small amount of silver, all of which were incorporated from the electrolyte during the treatment. The MAO-treated TNTZ showed a strong inhibition effect on anaerobic Gram-negative bacteria when the electrolyte contained more than 0.5 mM silver ions. The formation of calcium phosphate on the surface of the specimens after immersion in Hanks’ solution was evaluated to determine the bioactivity of TNTZ with sufficient antibacterial property. As a result, thick calcium phosphate layers formed on the TNTZ specimen that underwent MAO treatment, whereas no precipitate was observed on TNTZ without treatment. Thus, the MAO treatment of titanium-based alloys is confirmed to be effective in realizing both antibacterial and bioactive properties.

  7. Surface and bulk characterization of molten In and In-Sn alloys

    Directory of Open Access Journals (Sweden)

    Ricci E.

    2011-05-01

    Full Text Available In this work a double contribution to the characterization of molten In and In-Sn alloys considered as main components of an important class of lead free solder materials is shown: the study of the influence of oxygen on the capillary phenomena and the XRD investigation of the structure of liquid in a range of temperatures around that of liquidus. The surface tension behaviour of In-Sn binary alloys at different compositions, in terms of effective oxygen pressure, were compared with the data of pure In and the theoretical predictions, revealing that the lower oxidizability of indium was shown to control indium–tin alloys with a tin content up to about 80 at% , due to the presence of the most volatile oxide In2O. From the XRD spectra the radial distribution functions (RDF have been determined for each alloys. Experiments of High Temperature X-ray diffraction (HT-XRD showed that atomic clustering forms in the melt immediately before the appearing of the first solid. The structure of clusters is correlated to that of solid.

  8. Novel PdAgCu ternary alloy: Hydrogen permeation and surface properties

    Energy Technology Data Exchange (ETDEWEB)

    Tarditi, Ana M.; Braun, Fernando [Instituto de Investigaciones en Catalisis y Petroquimica (FIQ, UNL-CONICET), Santiago del Estero 2829, 3000 Santa Fe (Argentina); Cornaglia, Laura M., E-mail: lmcornag@fiq.unl.edu.ar [Instituto de Investigaciones en Catalisis y Petroquimica (FIQ, UNL-CONICET), Santiago del Estero 2829, 3000 Santa Fe (Argentina)

    2011-05-15

    Dense PdAgCu ternary alloy composite membranes were synthesized by the sequential electroless plating of Pd, Ag and Cu on top of both disk and tubular porous stainless steel substrates. X-ray diffraction and scanning electron microscopy were employed to study the structure and morphology of the tested samples. The hydrogen permeation performance of these membranes was investigated over a 350-450 deg. C temperature range and a trans-membrane pressure up to 100 kPa. After annealing at 500 deg. C in hydrogen stream followed by permeation experiments, the alloy layer presented a FCC crystalline phase with a bulk concentration of 68% Pd, 7% Ag and 25% Cu as revealed by EDS. The PdAgCu tubular membrane was found to be stable during more than 300 h on hydrogen stream. The permeabilities of the PdAgCu ternary alloy samples were higher than the permeabilities of the PdCu alloy membranes with a FCC phase. The co-segregation of silver and copper to the membrane surface was observed after hydrogen permeation experiments at high temperature as determined by XPS.

  9. Surface Characterization, Corrosion Resistance and in Vitro Biocompatibility of a New Ti‐Hf‐Mo‐Sn Alloy

    Directory of Open Access Journals (Sweden)

    Raluca Ion

    2016-10-01

    Full Text Available A new superelastic Ti‐23Hf‐3Mo‐4Sn biomedical alloy displaying a particularly large recovery strain was synthesized and characterized in this study. Its native passive film is very thick (18 nm and contains very protective TiO2, Ti2O3, HfO2, MoO2, and SnO2 oxides (XPS analysis. This alloy revealed nobler electrochemical behavior, more favorable values of the corrosion parameters and open circuit potentials in simulated body fluid in comparison with commercially pure titanium (CP‐Ti and Ti‐6Al‐4V alloy taken as reference biomaterials in this study. This is due to the favorable influence of the alloying elements Hf, Sn, Mo, which enhance the protective properties of the native passive film on alloy surface. Impedance spectra showed a passive film with two layers, an inner, capacitive, barrier, dense layer and an outer, less insulating, porous layer that confer both high corrosion resistance and bioactivity to the alloy. In vitro tests were carried out in order to evaluate the response of Human Umbilical Vein Endothelial Cells (HUVECs to Ti‐23Hf‐3Mo‐4Sn alloy in terms of cell viability, cell proliferation, phenotypic marker expression and nitric oxide release. The results indicate a similar level of cytocompatibility with HUVEC cells cultured on Ti‐23Hf‐3Mo‐4Sn substrate and those cultured on the conventional CP‐Ti and Ti‐6Al‐4V metallic materials.

  10. Modification of aluminum alloy surface properties by wave-long laser texturing

    Directory of Open Access Journals (Sweden)

    Batishcheva Kseniya

    2017-01-01

    Full Text Available Change of the static contact angle (SCA of 10 μL distilled water droplet on laser textured aluminium alloy (AMG-6 substrates was studied. The texture was deposited by a laser system based on a fiber laser. An increase in the power of laser radiation is found to lead to a decrease in the SCA measured on the first day after texturing. Change of dispersion and polar surface energy components of textured substrates is determined. Under the influence of the environment, the surface properties of AMG-6 change with time. SCA increased and reached stable state on the twentieth day after texturing.

  11. Alloying Au surface with Pd reduces the intrinsic activity in catalyzing CO oxidation

    KAUST Repository

    Qian, Kun

    2016-03-30

    © 2016. Various Au-Pd/SiO2 catalysts with a fixed Au loading but different Au:Pd molar ratios were prepared via deposition-precipitation method followed by H2 reduction. The structures were characterized and the catalytic activities in CO oxidation were evaluated. The formation of Au-Pd alloy particles was identified. The Au-Pd alloy particles exhibit enhanced dispersions on SiO2 than Au particles. Charge transfer from Pd to Au within Au-Pd alloy particles. Isolated Pd atoms dominate the surface of Au-Pd alloy particles with large Au:Pd molar ratios while contiguous Pd atoms dominate the surface of Au-Pd alloy particles with small Au:Pd molar ratios. Few synergetic effect of Au-Pd alloy occurs on catalyzing CO oxidation under employed reaction conditions. Alloying Au with Pd reduces the intrinsic activity in catalyzing CO oxidation, and contiguous Pd atoms on the Au-Pd alloy particles are capable of catalyzing CO oxidation while isolated Pd atoms are not. These results advance the fundamental understandings of Au-Pd alloy surfaces in catalyzing CO oxidation.

  12. An investigation into the effects of metal primer and surface topography on the tensile bond strength between cobalt chromium alloy and composite resin.

    Science.gov (United States)

    Newsum, David; Juszczyk, Andrzej; Clark, Robert K F; Radford, David R

    2011-03-01

    This study examined the influence of surface preparation and metal primer on the tensile bond strength between cobalt chromium alloy and composite resin. The bond strength between 168 cobalt chromium alloy dumb-bells with one of three test surfaces (beaded, machined or sandblasted) to composite resin were tested. Half of each group were treated with metal primer. The weakest bond strength was produced by the unprimed machined surface, many specimens failing before testing. The metal primer increased the bond strengths of all groups tested. The greatest bond strengths were achieved with the primed beaded and sandblasted surfaces. Within the limits of the study it has been shown that the surface preparation of the cobalt-chromium alloy did influence tensile bond strengths with composite resin and Metal Primer II increased the tensile bond strengths for all groups tested. The sandblasted surface treated with Metal Primer II is recommended for the bonding of composite resin to cobalt chromium alloy.

  13. IMPACT OF VIBRATORY AND ROTATIONAL SHOT PEENING ONTO SELECTED PROPERTIES OF TITANIUM ALLOY SURFACE LAYER

    Directory of Open Access Journals (Sweden)

    Kazimierz Zaleski

    2014-06-01

    Full Text Available This study presents the results of tests on impact of vibratory and rotational shot peening of the Ti6A12Mo2Cr titanium alloy onto the processed object surface roughness and surface layer microhardness. The external surfaces of ring-shaped samples were shot peened. The preceding process consisted of turning with a cubic boron nitride blade knife. Steel beads, having a diameter of 6 mm, were used as a processing medium. The variable parameters of shot peening were vibrator amplitude and shot peening time. The range of recommended technological parameters for vibratory and rotational shot peening was determined. As a result of shot peening, the surface roughness could be reduced by approximately 4 times and the surface layer could be hardened to the depth of approximately 0.4 mm.

  14. Irradiation induced surface segregation in concentrated alloys: a contribution; Contribution a l`etude de la segregation de surface induite par irradiation dans les alliages concentres

    Energy Technology Data Exchange (ETDEWEB)

    Grandjean, Y.

    1996-12-31

    A new computer modelization of irradiation induced surface segregation is presented together with some experimental determinations in binary and ternary alloys. The model we propose handles the alloy thermodynamics and kinetics at the same level of sophistication. Diffusion is described at the atomistic level and proceeds vis the jumps of point defects (vacancies, dumb-bell interstitials): the various jump frequencies depend on the local composition in a manner consistent with the thermodynamics of the alloy. For application to specific alloys, we have chosen the simplest statistical approximation: pair interactions in the Bragg Williams approximation. For a system which exhibits the thermodynamics and kinetics features of Ni-Cu alloys, the model generates the behaviour parameters (flux and temperature) and of alloy composition. Quantitative agreement with the published experimental results (two compositions, three temperatures) is obtained with a single set of parameters. Modelling austenitic steels used in nuclear industry requires taking into account the contribution of dumbbells to mass transport. The effects of this latter contribution are studied on a model of Ni-Fe. Interstitial trapping on dilute impurities is shown to delay or even suppress the irradiation induced segregation. Such an effect is indeed observed in the experiments we report on Fe{sub 50}Ni{sub 50} and Fe{sub 49}Ni{sub 50}Hf{sub 1} alloys. (author). 190 refs.

  15. The Establishment of Surface Roughness as Failure Criterion of Al–Li Alloy Stretch-Forming Process

    Directory of Open Access Journals (Sweden)

    Jing-Wen Feng

    2016-01-01

    Full Text Available Taking Al–Li–S4–T8 Al–Li alloy as the study object, based on the stretching and deforming characteristics of sheet metals, this paper proposes a new approach of critical orange peel state characterizations on the basis of the precise measurement of stretch-forming surface roughness and establishes the critical criterion for the occurrence of orange peel surface defects in the stretch-forming process of Al–Li alloy sheet metals. Stretching experiments of different strain paths are conducted on the specimens with different notches so as to establish the Al–Li–S4–T8 Al–Li alloy, forming limit diagram and forming limit curve equation, with the surface roughness of characteristic critical orange peel structure as the stretch-forming failure criterion.

  16. Effect of the Ultrasonic Surface Rolling Process on the Fretting Fatigue Behavior of Ti-6Al-4V Alloy.

    Science.gov (United States)

    Liu, Chengsong; Liu, Daoxin; Zhang, Xiaohua; Yu, Shouming; Zhao, Weidong

    2017-07-20

    The effect of the ultrasonic surface rolling process (USRP) on the rotary bending fretting fatigue (FF) of Ti-6Al-4V alloy was investigated. The reason for the USRP's ability to improve the FF resistance of Ti-6Al-4V alloy was studied. The results revealed that the USRP induced a compressive residual stress field with a depth of 530 μm and a maximum residual stress of -930 MPa. Moreover, the surface micro-hardness of the USRP sample was significantly higher than that of the untreated base material (BM) sample, and the USRP yielded a 72.7% increase in the FF limit of the alloy. These further enhanced fatigue properties contributed mainly to the compressive residual stress field with large numerical value and deep distribution, which could effectively suppress FF crack initiation and early propagation. The USRP-induced surface work-hardening had only a minor impact on the FF resistance.

  17. The effects of primer precuring on the shear bond strength between gold alloy surfaces and metal brackets.

    Science.gov (United States)

    Shon, Won-Jun; Kim, Tae-Woo; Chung, Shin-Hye; Jung, Min-Ho

    2012-02-01

    The objective of this study was to investigate the effects of precuring of primer coated on bracket bases on the strength of bonds between metal brackets and gold alloy. Square type III gold alloy plates were sandblasted with 30 μm silicon dioxide. After silica coating, excessive particles were removed gently with air. Silane was then applied, and maxillary central incisor metal brackets were bonded to each conditioned alloy surface with Transbond XT. Half of the specimens were precured at the bracket base after primer coating and the other half was not precured before bonding to the alloy surface. After bracket positioning, samples were cured using a light emitting diode (LED) for 40 seconds. Shear bond strengths were tested and adhesive remnant index (ARI) was evaluated after 1 hour and 24 hours. The primer precuring and 24 hours group exhibited highest bond strength (12.53 MPa) and the no precuring and 1 hour group showed lowest bond strength (5.58 MPa). Precured groups showed lower ARI scores. Due to the shallow curing depth of LED light and inhibition of transillumination at the metal surface, primer precuring at the bracket base is required for secure bracket bonding on gold alloy surfaces using LED curing units.

  18. Thermal oxidation of vanadium-free Ti alloys: An X-ray photoelectron spectroscopy study

    Energy Technology Data Exchange (ETDEWEB)

    Lopez, Maria Francisca, E-mail: mflopez@icmm.csic.es [Department of Surfaces and Coatings, ICMM-CSIC, Sor Juana Ines de la Cruz, 3, Cantoblanco, 28049 Madrid (Spain); Gutierrez, Alejandro [Departamento de Fisica Aplicada and Instituto Nicolas Cabrera, Universidad Autonoma de Madrid, Cantoblanco, E-28049 Madrid (Spain); Jimenez, Jose Antonio [Centro Nacional de Investigaciones Metalurgicas, CSIC, Avda. Gregorio del Amo 8, E-28040 Madrid (Spain); Martinesi, Maria; Stio, Maria; Treves, Cristina [Department of Biochemical Sciences of University of Florence, Viale Morgagni 50, 50134 Florence (Italy)

    2010-04-06

    In the present work, X-ray photoelectron spectroscopy (XPS) was used to study the surface chemical composition of three alloys for biomedical applications: Ti-7Nb-6Al, Ti-13Nb-13Zr and Ti-15Zr-4Nb. The surface of these alloys was modified by annealing in air at 750 deg. C for different times with the aim of developing an oxide thick layer on top. The evolution of surface composition with annealing time was studied by XPS, and compared with the composition of the native oxide layer present on the samples before annealing. Two different oxidation trends were observed depending on the alloying elements and their corresponding diffusion kinetics, which give rise to different chemical species at the topmost layers. These results were linked with an evaluation of the biological response of the alloys by bringing them in contact with human peripheral blood mononuclear cells (PBMC).

  19. Parametrical optimization of laser surface alloyed NiTi shape memory alloy with Co and Nb by the Taguchi method

    OpenAIRE

    Ng, K. W.; Man, H.C.; Lawrence, Jonathan; Yue, T. M.

    2009-01-01

    Different high-purity metal powders were successfully alloyed on to a nickel titanium (NiTi) shape memory alloy (SMA) with a 3 kW carbon dioxide (CO2) laser system. In order to produce an alloyed layer with complete penetration and acceptable composition profile, the Taguchi approach was used as a statistical technique for optimizing selected laser processing parameters. A systematic study of laser power, scanning velocity, and pre-paste powder thickness was conducted. The signal-to-noise rat...

  20. Attachment and proliferation of neonatal rat calvarial osteoblasts on Ti6Al4V: effect of surface chemistries of the alloy.

    Science.gov (United States)

    Lee, T M; Chang, E; Yang, C Y

    2004-01-01

    This study examined the cell attachment and proliferation of neonatal rat calvarial osteoblasts on Ti6Al4V alloy as affected by the surface modifications. The modifications could alter simultaneously the surface chemistries of the alloy (elemental difference of Ti, Al, V, Cu and Ni about 300-600mum thick examined by EDS) as well as the XPS nano-surface characteristics of oxides on the metal surface (chemistries of oxides, amphoteric OH group adsorbed on oxides, and oxide thickness). Three materials including two from modifications and a control were examined. It is argued that a slight change of the nano-surface characteristics of oxides as a result of the modifications neither alters the in vitro capability of Ca and P ion adsorption nor affects the metal ion dissolution behavior of the alloy. This implies that any influence on the cytocompatibility of the materials should only be correlated to the effect of surface chemistries of the alloy and the associated metal ion dissolution behavior of the alloy. The experimental results suggest that the cell response of neonatal rat calvarial osteoblasts on the Ti6Al4V alloy should neither be affected by the variation of surface chemistries of the alloy in a range studied.

  1. Antisite-defect-induced surface segregation in ordered NiPt alloy

    DEFF Research Database (Denmark)

    Pourovskii, L.V.; Ruban, Andrei; Abrikosov, I.A.

    2003-01-01

    alloys corresponds to the (111) truncation of the bulk L1(0) ordered structure. However, the (111) surface of the nickel deficient Ni49Pt51 alloy is strongly enriched by Pt and should exhibit the pattern of the 2x2 structure. Such a drastic change in the segregation behavior is due to the presence...

  2. Microstructures of alloyed and dispersed hard particles in the aluminium surface

    CSIR Research Space (South Africa)

    Pityana, S

    2010-03-01

    Full Text Available Laser surface alloying of A1200 aluminium alloy was carried out using a 4.4 kW Nd:YAG laser. Powder mixtures of SiC and TiC hard particles were injected into the laser generated melt pool on the aluminium substrate using a commercial powder feeder...

  3. Studies of the mechanisms involved in the laser surface hardening process of aluminum base alloys; Estudos dos mecanismos envolvidos em processos de endurecimento superficial a laser de ligas a base de aluminio

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Luciana Ventavele da

    2011-07-01

    The Al-Si alloys are widely used in industry to replace the steel and gray cast iron in high-tech sectors. The commercial importance of these alloys is mainly due to its low weight, excellent wear (abrasion) and corrosion resistance, high resistance at elevated temperatures, low coefficient of thermal expansion and lesser fuel consumption that provide considerable reduction of emission of pollutants. In this work, Al-Si alloy used in the automotive industry to manufacture pistons of internal combustion engines, was undergone to surface treatments using LASER remelting (Nd:YAG, {lambda} = 1.06 {mu}m, pulsed mode). The LASER enables various energy concentrations with accurate transfer to the material without physical contact. The intense energy transfer causes the occurrence of structural changes in the superficial layer of the material. Experiments with single pulses and trails were conducted under various conditions of LASER processing in order to analyze microstructural changes resulting from treatments and their effects on the hardness. For the characterization of hardened layer was utilized the following techniques: optical microscopy, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), x-ray mapping, Vickers microhardness and maximum roughness tests. The high cooling rate caused a change in the alloy structure due to the refinement of the primary eutectic silicon particles, resulting in increase of the mechanical properties (hardness) of the Al-Si alloy. (author)

  4. Physical mechanism of surface roughening on the radial core-shell nanowire heterostructure with alloy shell

    Directory of Open Access Journals (Sweden)

    Yuanyuan Cao

    2017-05-01

    Full Text Available We proposed a quantitative thermodynamic theory to address the physical process of surface roughening during the epitaxial growth of core-shell NW with alloy layer. The surface roughening origins from the transformation of the Frank-van der Merwe (FM mode to the Stranski-Krastanow (SK mode. In addition to the radius of NW core, the composition and thickness of alloy shell could determine the growth behaviors due to their modulation to the strain. The established theoretical model not only explains the surface roughening caused by the alloy shell layer, but also provides a new way to control the growth of core-shell NW.

  5. Physical mechanism of surface roughening on the radial core-shell nanowire heterostructure with alloy shell

    Science.gov (United States)

    Cao, Yuanyuan; Diao, Dongfeng

    2017-05-01

    We proposed a quantitative thermodynamic theory to address the physical process of surface roughening during the epitaxial growth of core-shell NW with alloy layer. The surface roughening origins from the transformation of the Frank-van der Merwe (FM) mode to the Stranski-Krastanow (SK) mode. In addition to the radius of NW core, the composition and thickness of alloy shell could determine the growth behaviors due to their modulation to the strain. The established theoretical model not only explains the surface roughening caused by the alloy shell layer, but also provides a new way to control the growth of core-shell NW.

  6. Adsorption-Driven Surface Segregation of the Less Reactive Alloy Component

    DEFF Research Database (Denmark)

    Andersson, Klas Jerker; Calle Vallejo, Federico; Rossmeisl, Jan

    2009-01-01

    Counterintuitive to expectations and all prior observations of adsorbate-induced surface segregation of the more reactive alloy component (the one forming the stronger bond with the adsorbate), we show that CO adsorption at elevated pressures and temperatures pulls the less reactive Cu to the sur......Counterintuitive to expectations and all prior observations of adsorbate-induced surface segregation of the more reactive alloy component (the one forming the stronger bond with the adsorbate), we show that CO adsorption at elevated pressures and temperatures pulls the less reactive Cu...... to the surface of a CuPt near-surface alloy. The Cu surface segregation is driven by the formation of a stable self-organized CO/CuPt surface alloy structure and is rationalized in terms of the radically stronger Pt−CO bond when Cu is present in the first surface layer of Pt. The results, which are expected...... to apply to a range of coinage (Cu, Ag)/Pt-group bimetallic surface alloys, open up new possibilities in selective and dynamical engineering of alloy surfaces for catalysis....

  7. Effect of the Ultrasonic Surface Rolling Process on the Fretting Fatigue Behavior of Ti-6Al-4V Alloy

    OpenAIRE

    Liu, Chengsong; Liu, Daoxin; Zhang, Xiaohua; Yu, Shouming; Zhao, Weidong

    2017-01-01

    The effect of the ultrasonic surface rolling process (USRP) on the rotary bending fretting fatigue (FF) of Ti-6Al-4V alloy was investigated. The reason for the USRP?s ability to improve the FF resistance of Ti-6Al-4V alloy was studied. The results revealed that the USRP induced a compressive residual stress field with a depth of 530 ?m and a maximum residual stress of ?930 MPa. Moreover, the surface micro-hardness of the USRP sample was significantly higher than that of the untreated base mat...

  8. Fabrication of superhydrophobic aluminium alloy surface with excellent corrosion resistance by a facile and environment-friendly method

    Science.gov (United States)

    Feng, Libang; Che, Yanhui; Liu, Yanhua; Qiang, Xiaohu; Wang, Yanping

    2013-10-01

    This work develops a facile and environment-friendly method for preparing the superhydrophobic aluminium alloy surface with excellent corrosion resistance. The superhydrophobic aluminium alloy surface is fabricated by the boiling water treatment and stearic acid (STA) modification. Results show that the boiling water treatment endows the aluminium alloy surface with a porous and rough structure, while STA modification chemically grafts the long hydrophobic alkyl chains onto the aluminium alloy surface. Just grounded on the micro- and nano-scale hierarchical structure along with the hydrophobic chemical composition, the superhydrophobic aluminium alloy surface is endued the excellent corrosion resistance.

  9. Study on improved tribological properties by alloying copper to CP-Ti and Ti–6Al–4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Song [Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Ma, Zheng [Institute of Metal Research, Chinese Academy of Science, Shenyang 110016 (China); Liao, Zhenhua [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); Song, Jian [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Yang, Ke [Institute of Metal Research, Chinese Academy of Science, Shenyang 110016 (China); Liu, Weiqiang, E-mail: weiqliu@hotmail.com [Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China)

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti–5Cu and Ti–6Al–4V–5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO{sub 2} counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti{sub 2}Cu intermetallic compounds appeared in both Ti–5Cu and Ti–6Al–4V–5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti–5Cu and Ti–6Al–4V–5Cu alloys due to the precipitation of Ti{sub 2}Cu. The results also indicated that both CP-Ti and Ti–5Cu behaved better wear resistance than Ti–6Al–4V and Ti–6Al–4V–5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti–5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti–6Al–4V and Ti–6Al–4V–5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types. - Highlights: • Ti–5Cu and Ti–6Al–4V–5Cu alloys were fabricated with Cu additive. • Precipitations of Ti{sub 2}Cu intermetallic compounds appeared after alloying Cu. • The precipitation of Ti{sub 2}Cu improved both friction and wear resistance. • Plowing was the dominant material removal force with severe plowing phenomenon. • Different dominant and secondary wear mechanisms appeared with different hardness.

  10. Hardness optimization of boride diffusion layer on Astm F-75 alloy using response surface methodology

    Energy Technology Data Exchange (ETDEWEB)

    Arguelles O, J. L.; Corona R, M. A. [Universidad Autonoma de San Luis Potosi, Doctorado Institucional en Ingenieria y Ciencia de Materiales, San Luis Potosi 78000, SLP (Mexico); Marquez H, A.; Saldana R, A. L.; Saldana R, A. [Universidad de Guanajuato, Ingenieria Mecanica Agricola DICIVA, Irapuato, Guanajuato 36500 (Mexico); Moreno P, J., E-mail: amarquez@ugto.mx [Universidad de Guanajuato, Departamento de Minas, Metalurgia y Geologia, Ex-Hacienda San Matias s/n, Guanajuato, Guanajuato 36020 (Mexico)

    2017-11-01

    In this study, the Response Surface Methodology (Rsm) and Central Composite Design (Ccd) were used to optimize the hardness of boride diffusion layer on Astm F-75 alloy (also called Haynes alloy). A boronizing thermochemical treatment was carried out at different temperatures and for different time periods. Hardness tests were conducted. The boride diffusion layer was verified by the X-ray diffraction (XRD) analysis indicating the formation of Co B, Co{sub 2}B, Cr B and Mo{sub 2}B phases. An optimal hardness of 3139.7 Hv was obtained for the samples subjected to the boriding process for a duration of 6.86 h at 802.4 degrees Celsius. (Author)

  11. Superhydrophobic surface from Cu-Zn alloy by one step O2 concentration dependent etching.

    Science.gov (United States)

    Wu, Weici; Chen, Miao; Liang, Shan; Wang, Xiaolong; Chen, Jianmin; Zhou, Feng

    2008-10-15

    The article reports on a very simple method to fabricate superhydrophobic surfaces with Cu-Zn alloy via changing the local oxygen concentration and formation of oxygen difference cell, which can be readily realized by covering or contacting the Cu-Zn alloy surface with a glass slide. This superhydrophobic film comes from the formation of a flower-like hierarchical structure due to the accelerated alloy etching. In contrast, the white film grown in the un-covered area showed a much lower hydrophobicity due to its different morphology. These superhydrophobic surfaces or superhydrophobic-hydrophobic surfaces are expected to find applications in making self-cleaning alloy surface, in metal anticorrosion, and in biomineralization, etc.

  12. Studies on yttrium-containing smart alloys

    Energy Technology Data Exchange (ETDEWEB)

    Klein, Felix; Wegener, Tobias; Litnovsky, Andrey; Rasinski, Marcin; Linsmeier, Christian [Forschungszentrum Juelich GmbH, Institut fuer Energie- und Klimaforschung - Plasmaphysik (Germany); Mayer, Joachim [Ernst Ruska-Centrum, 52425 Juelich (Germany)

    2016-07-01

    Tungsten is the main candidate as plasma-facing armour material for future fusion reactors, like DEMO. Advantages of tungsten include high melting point, high thermal conductivity, low tritium retention, and low erosion yield. A problem is oxide volatilisation under accidental conditions where the temperature of the first wall can reach 1200 K to 1450 K and air ingress occurs. Therefore smart tungsten alloys are developed. Smart alloys are supposed to preserve properties of tungsten during plasma operation coupled with suppressed tungsten oxide formation in case of an accident. Lab-scale tungsten-chromium-yttrium (W-Cr-Y) samples prepared by magnetron sputtering are used as model system. The mechanisms of oxidation and its dynamics are studied using a thermogravimetric system, focussed ion beam, and electron microscopy. A composition scan was conducted: The new material composition featuring W, ∝ 12 wt.% Cr, ∝ 0.3 wt.% Y showed strongest suppression of oxidation, no pores, and least internal oxidation. At 1273 K in argon-oxygen atmosphere an oxidation rate of 3 . 10{sup -6} mg{sup 2}cm{sup -4}s{sup -1} was measured. At 1473 K ternary W-Cr-Y alloys suppressed evaporation up to 20 min while for W-Cr evaporation was already evident after 5 min. Comparison of passivation in dry and humid atmosphere, at temperatures of 1073 K to 1473 K is performed.

  13. Effect of surface nanocrystallization on the microstructural and corrosion characteristics of AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Laleh, M., E-mail: laleh.m.1992@gmail.com [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Kargar, Farzad, E-mail: farzad.kargar@gmail.com [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of)

    2011-09-15

    Highlights: > Nanostructured surface layers were produced on AZ91D magnesium alloy by using SMAT. > Thickness of the deformed layer increased with increasing of the balls size. > Top surface microhardness for all of the SMATed samples increased significantly. > SMAT increased the surface roughness; increase in balls diameter increased the roughness. > SMAT using 2 mm balls increased the corrosion resistance significantly. - Abstract: Surface distinct deformed layers with thicknesses up to 150 {mu}m, with grain size in the top most surface is in the nanometer scale, were produced on AZ91D magnesium alloy using surface mechanical attrition treatment (SMAT). Effects of different ball size on the properties of the SMATed samples were investigated. The microstructural, grain size, hardness and roughness features of the treated surfaces were characterized using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), micro-indenter and digital roughness meter, respectively. Corrosion behavior of the samples was evaluated using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. It is found that the ball diameter does not have a significant effect on the top surface grain size, but the thickness of the deformed layer increases with increase of ball size, from 50 {mu}m for 2 mm balls to 150 {mu}m for 5 mm balls. For all of the SMATed samples, the top surface microhardness value increased significantly and did not show any obvious change for samples treated with different balls. Corrosion studies show that the corrosion resistance of the sample treated with 2 mm balls is higher than that of those treated with 3 mm and 5 mm balls. This can be mainly attributed to the surface roughness and defects density of the samples, which are higher for the SMATed samples with 3 mm and 5 mm balls compared with that of sample SMATed with 2 mm balls.

  14. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  15. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  16. Ceramic coated Y1 magnesium alloy surfaces by microarc oxidation ...

    Indian Academy of Sciences (India)

    TECS

    vibration load resistance, fine processing or machinability, little dimensional change, etc. Its highest advantage is sought in marine applications (Jiang et al 2004). Magne- sium alloy Y1 contains Al and Zn as alloying elements. Due to these elements, Y1 finds marine applications like side panels, floor plates, moldings, ship ...

  17. Surface hardness behaviour of Ti–Al–Mo alloys

    Indian Academy of Sciences (India)

    Wintec

    Such a report is lacking in literature in this class of alloys. Keywords. ... Room temperature ductility is the most important impediment in the way of their applicability as high temperature structural material. Alloys with two phases (α2 and γ) have demon- strated an ... about the mechanical behaviour of the material (Zhang et.

  18. Controlled reactions between chromia and coating on alloy surface

    DEFF Research Database (Denmark)

    Linderoth, Søren

    1996-01-01

    An electrically conducting Sr-doped lanthanum chromite (LSC) coating has been produced by reacting a coating of fine particles of La oxide and Sr oxide with chromia formed as an external scale on a metallic alloy. In addition to the formation of LSC the coating also resulted in much reduced...... buckling of the underlying chromia layer compared with a non-coated alloy....

  19. Effects of Surface Alloying and Laser Beam Treatment on the Microstructure and Wear Behaviour of Surfaces Modified Using Submerged Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Regita BENDIKIENE

    2016-05-01

    Full Text Available In this study, the effects of surface alloying of cheap plain carbon steel using submerged metal arc technique and subsequent laser beam treatment on the microstructure and wear behaviour of surfaced layers were studied. This method is the cheapest one to obtain high alloyed coatings, because there is no need to apply complex technologies of powder making (metal powder is spread on the surface of base metal or inserted into the flux, it is enough to grind, granulate and blend additional materials. On the other hand, strengthening of superficial layers of alloys by thermal laser radiation is one of the applications of laser. Surface is strengthened by concentrated laser beam focused into teeny area (from section of mm till some mm. Teeny area of metal heat up rapidly and when heat is drain to the inner metal layers giving strengthening effect. Steel surface during this treatment exceeds critical temperatures, if there is a need to strengthen deeper portions of the base metal it is possible even to fuse superficial layer. The results presented in this paper are based on micro-structural and micro-chemical analyses of the surfaced and laser beam treated surfaces and are supported by analyses of the hardness, the wear resistance and resultant microstructures. Due to the usage of waste raw materials a significant improvement (~ 30 % in wear resistance was achieved. The maximum achieved hardness of surfaced layer was 62 HRC, it can be compared with high alloyed conventional steel grade. Wear properties of overlays with additional laser beam treatment showed that weight loss of these layers was ~10 % lower compared with overlays after welding; consequently it is possible to replace high alloyed conventional steel grades forming new surfaces or restoring worn machine elements and tools.DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7621

  20. In vitro and in vivo studies on biodegradable magnesium alloy

    Directory of Open Access Journals (Sweden)

    Lida Hou

    2014-10-01

    Full Text Available The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy (BioDe MSM™ were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from 162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased. Furthermore, the hemolysis ratio was decreased from 4.7% for the as-cast alloy to 2.9% for the as-extruded one, both below 5%. BioDe MSM™ alloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.

  1. Depositing and alloying on the inner surface of Gasar Cu pores by plating and annealing treatment

    Science.gov (United States)

    Du, Ming; Zhang, Hua-wei; Li, Yan-xiang; Liu, Yuan; Chen, Xiang; He, Yun

    2015-07-01

    Depositing and alloying on the inner surface of Gasar Cu pores were realized by plating Zn and subsequent annealing treatment. Influences of cathode current and plating time on alloy layer thickness at different positions along the pore axial direction were investigated. The obtained results showed that alloy layers with different thickness were formed on the overall inner surface of pores. Phase constitution of alloy layers was determined by energy dispersive X-ray analysis and the phase diagram of Cu-Zn. It was found that the generating sequence of alloy phases was γ→β‧→α. Based on the thickness of each phase measured from field emission scanning electron microscopy images, the relationship between phase thickness and annealing time was obtained.

  2. Nanosized controlled surface pretreatment of biometallic alloy 316L stainless steel.

    Science.gov (United States)

    Abdel-Fattah, Tarek M; Loftis, Derek; Mahapatro, Anil

    2011-12-01

    Stainless steel (AISI 316L) is a medical grade stainless steel alloy used extensively in medical devices and in the biomedical field. 316L stainless steel was successfully electropolished via an ecologically friendly and biocompatible ionic liquid (IL) medium based on Vitamin B4 (NB4) and resulting in nanosized surface roughness and topography. Voltammetry and chronoamperometry tests determined optimum polishing conditions for the stainless steel alloy while atomic force microscopy (AFM) and scanning electron microscopy (SEM) provided surface morphology comparisons to benchmark success of each electropolishing condition. Energy dispersive X-ray analysis (EDX) combined with SEM revealed significantly smoother surfaces for each alloy surface while indicating that the constituent metals comprising each alloy effectively electropolished at uniform rates.

  3. In Vitro Cytotoxicity Test and Surface Characterization of CoCrW Alloy in Artificial Saliva Solution for Dental Applications.

    Science.gov (United States)

    Souza, Klester Santos; Jaimes, Ruth Flavia Vera Villamil; Rogero, Sizue Otta; Nascente, Pedro Augusto de Paula; Agostinho, Silvia Maria Leite

    2016-01-01

    In order to evaluate its application as a dental prosthesis material, a CoCrW alloy was subjected to in vitro cytotoxicity test, surface characterization and electrochemical studies performed in artificial saliva and 0.15 mol.L-1 NaCl medium. The used techniques were: anodic polarization curves, chronoamperometric measurements, electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) analysis and X-ray photoelectron spectroscopy (XPS). Cytotoxicity test was also performed. The electrochemical behavior of CoCrW alloy was compared in both studied media, from corrosion potential (Ecorr) to a 600 mV anodic overvoltage. From the electrochemical measurements it was observed that the CoCrW alloy in both media presents only generalized corrosion. SEM and EDS analysis showed that the alloy presents carbide niobium and silicon and manganese oxides as nonmetallic inclusions. XPS results indicated that cobalt does not significantly contribute to the passivating film formation. Cytotoxicity test showed no cytotoxic character of CoCrW alloy. These results suggest that the CoCrW alloy can be used as biomaterial to be applied as prosthesis in dental implants.

  4. Evaluation of biocidal efficacy of copper alloy coatings in comparison with solid metal surfaces: generation of organic copper phosphate nanoflowers.

    Science.gov (United States)

    Gutierrez, H; Portman, T; Pershin, V; Ringuette, M

    2013-03-01

    To analyse the biocidal efficacy of thermal sprayed copper surfaces. Copper alloy sheet metals containing >60% copper have been shown to exhibit potent biocidal activity. Surface biocidal activity was assessed by epifluorescence microscopy. After 2-h exposure at 20 °C in phosphate-buffered saline (PBS), contact killing of Gram-negative Escherichia coli and Gram-positive Staphylococcus epidermidis by brass sheet metal and phosphor bronze was 3-4-times higher than that by stainless steel. SEM observations revealed that the surface membranes of both bacterial strains were slightly more irregular when exposed to brass sheet metal than stainless steel. However, when exposed to phosphor bronze coating, E. coli were 3-4 times larger with irregular membrane morphology. In addition, the majority of the cells were associated with spherical carbon-copper-phosphate crystalline nanostructures characteristic of nanoflowers. The membranes of many of the S. epidermidis exhibited blebbing, and a small subset was also associated with nanoflowers. Our data indicate that increasing the surface roughness of copper alloys had a pronounced impact on the membrane integrity of Gram-positive and, to a lesser degree, Gram-negative bacteria. In the presence of PBS, carbon-copper-phosphate-containing nanoflowers were formed, likely nucleated by components derived from killed bacteria. The intimate association of the bacteria with the nanoflowers and phosphor bronze coating likely contributed to their nonreversible adhesion. Thermal spraying of copper alloys provides a strategy for the rapid coating of three-dimensional organic and inorganic surfaces with biocidal copper alloys. Our study demonstrates that the macroscale surface roughness generated by the thermal spray process enhances the biocidal activity of copper alloys compared with the nanoscale surface roughness of copper sheet metals. Moreover, the coating surface topography provides conditions for the rapid formation of organic copper

  5. Titanium–35niobium alloy as a potential material for biomedical implants: In vitro study

    Energy Technology Data Exchange (ETDEWEB)

    Perez de Andrade, Dennia; Marotta Reis de Vasconcellos, Luana; Chaves Silva Carvalho, Isabel; Ferraz de Brito Penna Forte, Lilibeth; Souza Santos, Evelyn Luzia de [Department of Bioscience and Oral Diagnosis, Institute of Science and Technology, UNESP — Univ Estadual Paulista, State University of São Paulo (UNESP), Av. Engenheiro Francisco José Longo, 777, São José dos Campos 12245-000, SP (Brazil); Falchete do Prado, Renata, E-mail: renatafalchete@hotmail.com [Department of Bioscience and Oral Diagnosis, Institute of Science and Technology, UNESP — Univ Estadual Paulista, State University of São Paulo (UNESP), Av. Engenheiro Francisco José Longo, 777, São José dos Campos 12245-000, SP (Brazil); Santos, Dalcy Roberto dos; Alves Cairo, Carlos Alberto [Division of Materials, Air and Space Institute, CTA, Praça Mal. do Ar Eduardo Gomes, 14, São José dos Campos 12904-000, SP (Brazil); Rodarte Carvalho, Yasmin [Department of Bioscience and Oral Diagnosis, Institute of Science and Technology, UNESP — Univ Estadual Paulista, State University of São Paulo (UNESP), Av. Engenheiro Francisco José Longo, 777, São José dos Campos 12245-000, SP (Brazil)

    2015-11-01

    Research on new titanium alloys and different surface topographies aims to improve osseointegration. The objective of this study is to analyze the behavior of osteogenic cells cultivated on porous and dense samples of titanium–niobium alloys, and to compare them with the behavior of such type of cells on commercial pure titanium. Samples prepared using powder metallurgy were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and metallographic and profilometer analyses. Osteogenic cells from newborn rat calvaria were plated over different groups: dense or porous samples composed of Ti or Ti–35niobium (Nb). Cell adhesion, cell proliferation, MTT assay, cell morphology, protein total content, alkaline phosphatase activity, and mineralization nodules were assessed. Results from XRD and EDS analysis confirmed the presence of Ti and Nb in the test alloy. Metallographic analysis revealed interconnected pores, with pore size ranging from 138 to 150 μm. The profilometer analysis detected the greatest rugosity within the dense alloy samples. In vitro tests revealed similar biocompatibility between Ti–35Nb and Ti; furthermore, it was possible to verify that the association of porous surface topography and the Ti–35Nb alloy positively influenced mineralized matrix formation. We propose that the Ti–35Nb alloy with porous topography constitutes a biocompatible material with great potential for use in biomedical implants. - Highlights: • Powder metallurgy is effective in producing porous biomaterials. • Ti–35Nb alloy improved mineralized matrix formation. • Porous surface favored a multidirectional pattern of cell spreading. • Porous surface Ti–35Nb alloy appears to be more favorable to bone formation than existing alloys.

  6. Surface phenomena of hydroxyapatite film on the nanopore formed Ti-29Nb-xZr alloy by anodization for bioimplants.

    Science.gov (United States)

    Kim, Eun-Ju; Jeong, Yong-Hoon; Choe, Han-Cheol

    2013-03-01

    In this study, surface phenomena of hydroxyapatite (HA) film on the nanopore formed Ti-29Nb-xZr alloy by anodization for bioimplants have been investigated by electron beam physical vapor deposition (EB-PVD), field emission scanning electron microscope (FE-SEM), X-ray diffractometer (XRD), potentiostat and contact angle. The microstructure of Ti-29Nb-xZr alloys exhibited equiaxed structure and alpha" phase decreased, whereas beta phase increased as Zr content increased. The increment of Zr contents in HA coated nanotubular Ti-29Nb-xZr alloys showed good corrosion potential in 0.9% NaCI solution. The wettability of HA coated nanotubular surface was higher than that of non-coated samples.

  7. Superhydrophobic NiTi shape memory alloy surfaces fabricated by anodization and surface mechanical attrition treatment

    Science.gov (United States)

    Ou, Shih-Fu; Wang, Kuang-Kuo; Hsu, Yen-Chi

    2017-12-01

    This paper describes the fabrication of superhydrophobic NiTi shape memory alloy (SMA) surfaces using an environmentally friendly method based on an economical anodizing process. Perfluorooctyltriethoxysilane was used to reduce the surface energy of the anodized surfaces. The wettability, morphology, composition, and microstructure of the surfaces were investigated by scanning electron microscopy, transmission electron microscopy, and x-ray photoelectron spectroscopy. The surface of the treated NiTi SMA exhibited superhydrophobicity, with a water contact angle of 150.6° and sliding angle of 8°. The anodic film on the NiTi SMA comprised of TiO2 and NiO, as well as traces of TiCl3. In addition, before the NiTi SMA was anodized, it underwent a surface mechanical attrition treatment to grain-refine its surface. This method efficiently enhanced the growth rate of the anodic oxide film, and improved the hydrophobic uniformity of the anodized NiTi-SMA-surface.

  8. Effects of NaOCl Aqueous Solutions and Ethyl Alcohol Solutions on Removing Protein Surface Contaminants and Re-establishing Antibacterial Activities of Copper-Alloyed Stainless Steel.

    Science.gov (United States)

    Kawakami, Hiroshi; Nishikubo, Hideyuki; Hirayama, Kenta; Suzuki, Satoshi; Sato, Yoshihiro; Kikuchi, Yasushi

    2015-01-01

    Effects of wiping copper-alloyed stainless steel surfaces with disinfectants to remove protein surface contaminants and re-establish their antibacterial activities were quantitatively studied. Disinfectants used were sodium hypochlorite aqueous solutions and ethyl alcohol aqueous solutions. Wiping with NaOCl aqueous solutions effectively removed protein surface contaminants. Ethyl alcohol aqueous solutions were also effective for cleaning, but their efficiency was less than that of NaOCl aqueous solutions. When the amount of residual surface contaminants was reduced to 0.4 ng/mm(2), the surfaces of the copper-alloyed stainless steel regained antibacterial activities to the same level as those in a clean surface condition.

  9. Preparation and anti-icing behavior of superhydrophobic surfaces on aluminum alloy substrates.

    Science.gov (United States)

    Ruan, Min; Li, Wen; Wang, Baoshan; Deng, Binwei; Ma, Fumin; Yu, Zhanlong

    2013-07-09

    It has been expected that superhydrophobic (SHP) surfaces could have potential anti-icing applications due to their excellent water-repellence properties. However, a thorough understanding on the anti-icing performance of such surfaces has never been reported; even systematic characterizations on icing behavior of various surfaces are still rare because of the lack of powerful instrumentations. In this study, we employed the electrochemical anodic oxidation and chemical etching methods to simplify the fabrication procedures for SHP surfaces on the aluminum alloy substrates, aiming at the anti-icing properties of SHP surfaces of various engineering materials. We found that the one-step chemical etching with FeCl3 and HCl as the etchants was the most effective for ideal SHP surfaces with a large contact angle (CA, 159.1°) and a small contact angle hysteresis (CAH, 4.0°). To systematically investigate the anti-icing behavior of the prepared SHP surfaces, we designed a robust apparatus with a real-time control system based on the two stage refrigerating method. This system can monitor the humidity, pressure, and temperature during the icing process on the surfaces. We demonstrated that the SHP surfaces exhibited excellent anti-icing properties, i.e., from the room temperature of 16.0 °C, the icing time on SHP surfaces can be postponed from 406s to 676s compared to the normal aluminum alloy surface if the surfaces were put horizontally, and the icing temperature can be decreased from -2.2 °C to -6.1 °C. If such surfaces were tilted, the sprayed water droplets on the normal surfaces iced up at the temperature of -3.9 °C, but bounced off the SHP surface even as the temperature reached as low as -8.0 °C. The present study therefore suggests a general, simple, and low-cost methodology for the promising anti-icing applications in various engineering materials and different fields (e.g., power lines and aircrafts).

  10. Chemical, electronic, and magnetic structure of LaFeCoSi alloy: Surface and bulk properties

    Energy Technology Data Exchange (ETDEWEB)

    Lollobrigida, V. [Dipartimento di Scienze, Università Roma Tre, I-00146 Rome (Italy); Dipartimento di Matematica e Fisica, Università Roma Tre, I-00146 Rome (Italy); Basso, V.; Kuepferling, M.; Coïsson, M.; Olivetti, E. S.; Celegato, F. [Istituto Nazionale di Ricerca Metrologica (INRIM), I-10135 Torino (Italy); Borgatti, F. [CNR, Istituto per lo Studio dei Materiali Nanostrutturati (ISMN), I-40129 Bologna (Italy); Torelli, P.; Panaccione, G. [CNR, Istituto Officina dei Materiali (IOM), Lab. TASC, I-34149 Trieste (Italy); Tortora, L. [Laboratorio di Analisi di Superficie, Dipartimento di Matematica e Fisica, Università Roma Tre, I-00146 Rome (Italy); Dipartimento di Ingegneria Meccanica, Università Tor Vergata, I-00133 Rome (Italy); Stefani, G.; Offi, F. [Dipartimento di Scienze, Università Roma Tre, I-00146 Rome (Italy)

    2014-05-28

    We investigate the chemical, electronic, and magnetic structure of the magnetocaloric LaFeCoSi compound with bulk and surface sensitive techniques. We put in evidence that the surface retains a soft ferromagnetic behavior at temperatures higher than the Curie temperature of the bulk due to the presence of Fe clusters at the surface only. This peculiar magnetic surface effect is attributed to the exchange interaction between the ferromagnetic Fe clusters located at the surface and the bulk magnetocaloric alloy, and it is used here to monitor the magnetic properties of the alloy itself.

  11. Copper alloy surfaces sustain terminal cleaning levels in a rural hospital.

    Science.gov (United States)

    Hinsa-Leasure, Shannon M; Nartey, Queenster; Vaverka, Justin; Schmidt, Michael G

    2016-11-01

    To assess the ability of copper alloy surfaces to mitigate the bacterial burden associated with commonly touched surfaces in conjunction with daily and terminal cleaning in rural hospital settings. A prospective intention-to-treat trial design was used to evaluate the effectiveness of cooper alloy surfaces and respective controls to augment infection control practices under pragmatic conditions. Half of the patient rooms in the medical-surgical suite in a 49-bed rural hospital were outfitted with copper alloy materials. The control rooms maintained traditional plastic, metal, and porcelain surfaces. The primary outcome was a comparison of the bacterial burden harbored by 20 surfaces and components associated with control and intervention areas for 12 months. Locations were swabbed regardless of the occupancy status of the patient room. Significance was assessed using nonparametric methods employing the Mann-Whitney U test with significance assessed at P copper alloys were found to have significantly lower concentrations of bacteria, at or below levels prescribed, upon completion of terminal cleaning. Vacant rooms were found to harbor significant concentrations of bacteria, whereas those fabricated from copper alloys were found to be at or below those concentrations prescribed subsequent to terminal cleaning. Copper alloys can significantly decrease the burden harbored on high-touch surfaces, and thus warrant inclusion in an integrated infection control strategy for rural hospitals. Copyright © 2016 Association for Professionals in Infection Control and Epidemiology, Inc. Published by Elsevier Inc. All rights reserved.

  12. The dynamics of nucleation and growth of a particle in the ternary alloy melt with anisotropic surface tension.

    Science.gov (United States)

    Chen, Ming-Wen; Li, Lin-Yan; Guo, Hui-Min

    2017-08-28

    The dynamics of nucleation and growth of a particle affected by anisotropic surface tension in the ternary alloy melt is studied. The uniformly valid asymptotic solution for temperature field, concentration field, and interface evolution of nucleation and particle growth is obtained by means of the multiple variable expansion method. The asymptotic solution reveals the critical radius of nucleation in the ternary alloy melt and an inward melting mechanism of the particle induced by the anisotropic effect of surface tension. The critical radius of nucleation is dependent on isotropic surface tension, temperature undercooling, and constitutional undercooling in the ternary alloy melt, and the solute diffusion melt decreases the critical radius of nucleation. Immediately after a nucleus forms in the initial stage of solidification, the anisotropic effect of surface tension makes some parts of its interface grow inward while some parts grow outward. Until the inward melting attains a certain distance (which is defined as "the melting depth"), these parts of interface start to grow outward with other parts. The interface of the particle evolves into an ear-like deformation, whose inner diameter may be less than two times the critical radius of nucleation within a short time in the initial stage of solidification. The solute diffusion in the ternary alloy melt decreases the effect of anisotropic surface tension on the interface deformation.

  13. Friction stir surfacing of cast A356 aluminium–silicon alloy with boron carbide and molybdenum disulphide powders

    Directory of Open Access Journals (Sweden)

    R. Srinivasu

    2015-06-01

    Full Text Available Good castability and high strength properties of Al–Si alloys are useful in defence applications like torpedoes, manufacture of Missile bodies, and parts of automobile such as engine cylinders and pistons. Poor wear resistance of the alloys is major limitation for their use. Friction stir processing (FSP is a recognized surfacing technique as it overcomes the problems of fusion route surface modification methods. Keeping in view of the requirement of improving wear resistance of cast aluminium–silicon alloy, friction stir processing was attempted for surface modification with boron carbide (B4C and molybdenum disulfide (MoS2 powders. Metallography, micro compositional analysis, hardness and pin-on-disc wear testing were used for characterizing the surface composite coating. Microscopic study revealed breaking of coarse silicon needles and uniformly distributed carbides in the A356 alloy matrix after FSP. Improvement and uniformity in hardness was obtained in surface composite layer. Higher wear resistance was achieved in friction stir processed coating with carbide powders. Addition of solid lubricant MoS2 powder was found to improve wear resistance of the base metal significantly.

  14. EFFECT OF VIBRATION SHOT PEENING PARAMETERS UPON SHAPES OF BEARING CURVES OF ALLOY STEEL SURFACE

    Directory of Open Access Journals (Sweden)

    Kazimierz Zaleski

    2015-02-01

    Full Text Available The article presents the results of studies on the effect of technological parameters of vibration shot peening upon the shape of bearing curves and the parameters of that curve. The topography of surface formed in result of vibration shot peening and pre-machining, which was grinding, were analyzed. The material used in the studies was alloy steel 30HGSA. The shot peening process was performed on an appliance equipped with a kinematic vibrator. Shot peening time t, vibrator oscillations (vibrations frequency ν, as well as vibrator oscillations amplitude A were changed within: t = 1–15 min, ν = 17,5–35 Hz, A = 10,3–17,3 mm. For measuring surface roughness and determining the bearing curve the appliance T8000 RC120-400 by Hommel-Etamic was used together with the software. In result of the machining performed surface roughness decreased, and the parameters of bearing curve improved.

  15. Laser surface alloying of 316L stainless steel coated with a bioactive hydroxyapatite-titanium oxide composite.

    Science.gov (United States)

    Ghaith, El-Sayed; Hodgson, Simon; Sharp, Martin

    2015-02-01

    Laser surface alloying is a powerful technique for improving the mechanical and chemical properties of engineering components. In this study, laser surface irradiation process employed in the surface modification off 316L stainless steel substrate using hydroxyapatite-titanium oxide to provide a composite ceramic layer for the suitability of applying this technology to improve the biocompatibility of medical alloys and implants. Fusion of the metal surface incorporating hydroxyapatite-titania ceramic particles using a 30 W Nd:YAG laser at different laser powers, 40, 50 and 70% power and a scan speed of 40 mm s(-1) was observed to adopt the optimum condition of ceramic deposition. Coatings were evaluated in terms of microstructure, surface morphology, composition biocompatibility using XRD, ATR-FTIR, SEM and EDS. Evaluation of the in vitro bioactivity by soaking the treated metal in SBF for 10 days showed the deposition of biomimetic apatite.

  16. Fabrication of surface self-lubricating composites of aluminum alloy

    Science.gov (United States)

    Zhang, Wenjing; Zhang, Dong; Le, Yongkang; Li, Lian; Ou, Bin

    2008-12-01

    Porous aluminum anodic oxide films fabricated by anodizing in phosphoric acid electrolyte containing organic acid were investigated. By controlling its microstructure, a macroporous and thick alumina template were obtained. Surface self-lubricating composites were prepared by taking ultra-sonic impregnation in PTFE latex and the relative subsequent heat treatment technology. The studies on the tribological behavior of the surface self-lubricating composite indicated that the tribological properties of aluminum surface can be improved obviously. Compared with the surface coating of hard-anodization, the friction coefficient of self-lubricating composite can be effectively reduced from the 0.575 to 0.166.

  17. Mitigation of wear damage by laser surface alloying technique

    CSIR Research Space (South Africa)

    Adebiyi, ID

    2016-04-01

    Full Text Available , and alloys having these specific properties are usually very expensive and their use drastically increases components and production costs. Moreover, the economic implications of wear, in form of detrimental effects – and waste, are severe. This includes...

  18. Study of the performance of Ti-Zr based hydrogen storage alloys

    Science.gov (United States)

    Chuang, H. J.; Chan, S. L. I.

    The P-C-I and charging-discharging properties of three Ti-Zr based alloys have been studied. Ni substitution for Mn and Cr in the alloy was found to increase the plateau pressure of the P-C-I curve. In addition, the partial substitution of Cr by V greatly improved the discharge capacity. However, the six-element alloy, Ti 0.5Zr 0.5V 0.2Mn 0.7Cr 0.5Ni 0.6, degraded rapidly in the gas-solid reaction. Hydrogen contents in the alloy under low pressure were increased during hydrogen absorption-desorption cycling. Annealing at 1050°C for 4 h before the P-C-I experiment helped in releasing the retained hydrogen under low pressure. Only a slightly flattened P-C-I slope was obtained for the annealed alloy. Microstructures of the as-cast and annealed alloys were examined and related to the above results. Alloy powder was poisoned after 2-month storage in air, which resulted in the deterioration of discharge capacity. Surface pretreatment on alloy powders by HCl-HF solution decreased the activation time of charge-discharge reaction.

  19. Fracture surface analysis of a quenched (α+β)-metastable titanium alloy

    Science.gov (United States)

    Illarionov, A. G.; Stepanov, S. I.; Demakov, S. L.

    2017-12-01

    Fracture surface analysis is conducted by means of SEM for VT16 titanium alloy specimens solution-treated at temperatures ranging from 700 to 875 °C, water-quenched and subjected to tensile testing. A cup and cone shape failure and dimple microstructure of the fracture surface indicates the ductile behavior of the alloy. Dimple dimensions correlated with the β-grain size of the alloy in quenched condition. The fracture area (namely, the size; the cup and cone shape) depends on the volume fraction of the primary α-phase in the quenched sample. However, the fracture surface changes considerably when the strain-induced β-αʺ-transformation takes place during tensile testing, resulting in the increase of alloy ductility.

  20. Nanocrystal and surface alloy properties of bimetallic Gold-Platinum nanoparticles

    Directory of Open Access Journals (Sweden)

    Mott Derrick

    2006-01-01

    Full Text Available AbstractWe report on the correlation between the nanocrystal and surface alloy properties with the bimetallic composition of gold-platinum(AuPt nanoparticles. The fundamental understanding of whether the AuPt nanocrystal core is alloyed or phase-segregated and how the surface binding properties are correlated with the nanoscale bimetallic properties is important not only for the exploitation of catalytic activity of the nanoscale bimetallic catalysts, but also to the general exploration of the surface or interfacial reactivities of bimetallic or multimetallic nanoparticles. The AuPt nanoparticles are shown to exhibit not only single-phase alloy character in the nanocrystal, but also bimetallic alloy property on the surface. The nanocrystal and surface alloy properties are directly correlated with the bimetallic composition. The FTIR probing of CO adsorption on the bimetallic nanoparticles supported on silica reveals that the surface binding sites are dependent on the bimetallic composition. The analysis of this dependence further led to the conclusion that the relative Au-atop and Pt-atop sites for the linear CO adsorption on the nanoparticle surface are not only correlated with the bimetallic composition, but also with the electronic effect as a result of the d-band shift of Pt in the bimetallic nanocrystals, which is the first demonstration of the nanoscale core-surface property correlation for the bimetallic nanoparticles over a wide range of bimetallic composition.

  1. Microstructural Evolution During Laser Surface Alloying of Ductile Cast Iron with Titanium

    Directory of Open Access Journals (Sweden)

    Janicki D.

    2017-12-01

    Full Text Available Diode laser surface alloying process was used to the in-situ synthesis of TiC-reinforced composite surface layers on the ductile cast iron substrate. The obtained composite surface layers were investigated using optical and scanning electron microscopy, and XRD diffraction.

  2. Ni/sub 3/Nb alloy species in oxide surfaces of INCONEL 718

    Energy Technology Data Exchange (ETDEWEB)

    Moddeman, W.E.; Craven, S.M.; Kramer, D.P.

    1986-02-01

    INCONEL 718 has been studied by Auger and X-ray photoelectron spectroscopy to determine the effect on the surface stoichiometry caused by heat treating in argon to 1000 C. Two surface regions are produced, the one closest to the argon-metal oxide interface being rich in O, Ti, Al, and Cr, and the one closest to the alloy being rich in O, Al, and Nb. Profiles show a gradual increase in the Ni and Nb signals as the profiling time increases. It is noted that during the profile, Al remains an oxide, and that the Ni and Nb signals have metal-like character even in the aluminum oxide phase, suggesting that N/sub 3/Nb exists with oxide at the surface. 6 references.

  3. Fabrication of self-healing super-hydrophobic surfaces on aluminium alloy substrates

    Directory of Open Access Journals (Sweden)

    Yang Wang

    2015-04-01

    Full Text Available We present a method to fabricate a super-hydrophobic surface with a self-healing ability on an aluminium alloy substrate. The coatings are obtained by combining a two-step process (first, the substrate is immersed in a solution of HCl, HF and H2O, and then in boiling water and succeeding surface fluorination with a solution of poly(vinylidene-fluoride-co-hexafluoropropylene and a fluoroalkyl silane. The morphological features and chemical composition were studied by scanning electron micrometry and energy-dispersive X-ray spectroscopy. The prepared super-hydrophobic aluminium surfaces showed hierarchical structures forming pores, petals and particles with a contact angle of 161° and a sliding angle of 3°.

  4. Rotary bending fatigue properties of Inconel 718 alloys by ultrasonic nanocrystal surface modification technique

    Directory of Open Access Journals (Sweden)

    Jun-Hyong Kim

    2015-08-01

    Full Text Available This study investigates the influence of ultrasonic nanocrystal surface modification (UNSM technique on fatigue properties of SAE AMS 5662 (solution treatment of Inconel 718 alloys. The fatigue properties of the specimens were investigated using a rotary bending fatigue tester. Results revealed that the UNSM-treated specimens showed longer fatigue life in comparison with those of the untreated specimens. The improvement in fatigue life of the UNSM-treated specimens is attributed mainly to the induced compressive residual stress, increased hardness, reduced roughness and refined grains at the top surface. Fractured surfaces were analysed using a scanning electron microscopy (SEM in order to give insight into the effectiveness of UNSM technique on fracture mechanisms and fatigue life.

  5. Influence of silicon doping of titanium nickelide near-surface layers on alloy cytocompatibility

    Science.gov (United States)

    Lotkov, A. I.; Matveev, A. L.; Artemyeva, L. V.; Meysner, S. N.; Matveeva, V. A.; Kudryashov, A. N.

    2017-12-01

    The cytocompatibility of titanium nickelide (TiNi) with near-surface layers doped with silicon ions was studied on mesenchymal stem cells of rat bone marrow cultivated in vitro. The cytotoxic effect of eluted components of material on the mesenchymal stem cells was determined using a RTCA iCELLigence cellular analyzer. The proliferative activity of mesenchymal stem cells cultivated in the presence or on the surfaces of titanium nickelide samples was estimated from the cell mitochondrial respiration rate in MTT tests using [2-(4-Iodophenyl)-3-(4-nitrophenyl)-5-(2, 4-disulfophenyl)-2H-tetrazolium] tetrazolium salt. It is shown that ion plasma modification of near-surface layers of titanium nickelide with silicon improves the cytocompatibility of the alloy.

  6. THE EFFECT OF THE ALUMINIUM ALLOY SURFACE ROUGHNESS ON THE RESTITUTION COEFFICIENT

    Directory of Open Access Journals (Sweden)

    Stanisław Bławucki

    2015-08-01

    Full Text Available The paper presents the results of research on the effect of the surface roughness of aluminum alloy on its coefficient of restitution. It describes the current method of finishing the workpiece surface layer after cutting and innovative measuring device which was used in the research. The material used in the research was aluminium alloy EN AW 7075. The paper also presents a relationship between the coefficient of restitution and surface roughness of the milled samples as well as impressions left by bead in function of velocity and a sample surface roughness.

  7. Effects of Oxidation and fractal surface roughness on the wettability and critical heat flux of glass-peened zirconium alloy tubes

    Energy Technology Data Exchange (ETDEWEB)

    Fong, R.W.L.; Nitheanandan, T.; Bullock, C.D.; Slater, L.F.; McRae, G.A

    2003-05-01

    Glass-bead peening the outside surfaces of zirconium alloy tubes has been shown to increase the Critical Heat Flux (CHF) in pool boiling of water. The CHF is found to correlate with the fractal roughness of the metal tube surfaces. In this study on the effect of oxidation on glass-peened surfaces, test measurements for CHF, surface wettability and roughness have been evaluated using various glass-peened and oxidized zirconium alloy tubes. The results show that oxidation changes the solid-liquid contact angle (i.e., decreases wettability of the metal-oxide surface), but does not change the fractal surface roughness, appreciably. Thus, oxidation of the glass-peened surfaces of zirconium alloy tubes is not expected to degrade the CHF enhancement obtained by glass-bead peening. (author)

  8. Surface Structure Formation in Direct Chill (DC) Casting of Al Alloys

    Science.gov (United States)

    Bayat, Nazlin; Carlberg, Torbjörn

    2014-05-01

    The aim of this study is to increase the understanding of the surface zone formation during direct chill (DC) casting of aluminum billets produced by the air slip technology. The depth of the shell zone, with compositions deviating from the bulk, is of large importance for the subsequent extrusion productivity and quality of final products. The surface microstructures of 6060 and 6005 aluminum alloys in three different surface appearances—defect free, wavy surface, and spot defects—were studied. The surface microstructures and outer appearance, segregation depth, and phase formation were investigated for the mentioned cases. The results were discussed and explained based on the exudation of liquid metal through the mushy zone and the fact that the exudated liquid is contained within a surface oxide skin. Outward solidification in the surface layer was quantitatively analyzed, and the oxide skin movements explained meniscus line formation. Phases forming at different positions in the segregation zone were analyzed and coupled to a cellular solidification in the exudated layer.

  9. Surface self-nanocrystallization of α+β titanium alloy by surface mechanical grinding treatment

    Science.gov (United States)

    Li, Chuang; Cui, Wenfang; Zhang, Yusheng

    2017-05-01

    In this work, the heavy deformation was performed on Ti6Al4V alloy by using surface mechanical grinding treatment (SMGT) in order to obtain surface nanocrystalline layer. The phase structure and microstructures in the deformation zones were characterized by XRD, SEM and TEM. The nanocrystallization mechanisms of α and α phase were clarified. The results show that a gradient structure including nano grain, quasi nanograin and micro-grains was achieved within the depth of 500 μm below the surface. The depth of nanocrystallines layer was at least 20 μm. From the non deformation zone in the center to the heavy deformation zone close to treated surface, dislocation densities gradually increased. The original coarse grains gradually evolved into dislocation cell structures and subgrains through dislocation movement. In the depth of about 20 μm below the treated surface, the subgrains began to split into nano-scale grains with high angle grain boundaries by lattice rotation and tilting mechanisms. During SMGT, β phase deformed and refined prior to α phase, and inhibited the generation of twinning in α grain. The coordinated deformation between a and β phase promoted the formation of nanocrystallines.

  10. Microstructures of the oxides on the activated AB{sub 2} and AB{sub 5} metal hydride alloys surface

    Energy Technology Data Exchange (ETDEWEB)

    Young, K., E-mail: kwo.young@BASF.com [BASF/Battery Materials-Ovonic, 2983 Waterview Drive, Rochester Hills, MI 48309 (United States); Chao, B. [BASF/Battery Materials-Ovonic, 2983 Waterview Drive, Rochester Hills, MI 48309 (United States); Liu, Y. [Electron Microscopy Facility, 145 Linus Pauling Science Center, 2900 SW Campus Way, Oregon State University, Corvallis, OR 97331 (United States); Nei, J. [BASF/Battery Materials-Ovonic, 2983 Waterview Drive, Rochester Hills, MI 48309 (United States)

    2014-09-01

    Highlights: • Morphologies of surface hydroxide of AB{sub 2}, AB{sub 5}, and A{sub 2}B{sub 7} alloys were compared. • Nd promotes the formation of thick rod instead of fine needles. • Both AB{sub 2} and AB{sub 5} show similar buffer oxide + surface oxide structure. • The surface oxide layers in AB{sub 2} are thicker than those from AB{sub 5}. • AB{sub 2} surface is covered by oxide with less solubility in KOH. - Abstract: The surface oxides of the activated metal hydride alloys used as the negative electrode for nickel–metal hydride battery were studied by both scanning and transmission electron microscope techniques. In transition metal based AB{sub 2} metal hydride alloys, the surface of the powder is covered with oxides as a product of oxidation from the electrolyte and protected by zirconium oxide and vanadium-rich BCC-structured secondary phase. In the rare-earth based AB{sub 5} and A{sub 2}B{sub 7} metal hydride alloys, the surface is decorated with nano-structured needles and larger-scaled rods of hydroxides from the precipitation of rare earth ions after the oxidation by the electrolyte. Further TEM studies show the existence of a buffer oxide layer sandwiched between the inclusion-embedded surface oxide and alloy bulk in both AB{sub 2} and AB{sub 5} alloys. In both cases, the inclusions are found to be metallic nanocrystals mainly composed of Ni and Co as determined by electron energy loss spectroscopy, selective area electron diffraction, transmission electron atomic image, and X-ray energy dispersive spectroscopy. The Co-to-Ni ratio in the inclusion is larger than that in the bulk due to the less corrosive nature of Co. The additions of Co and Al in the AB{sub 2} are found to reduce number of activation cycles needed to generate a surface oxide with proper catalytic capability.

  11. Effects on cytotoxicity and antibacterial properties of the incorporations of silver nanoparticles into the surface coating of dental alloys.

    Science.gov (United States)

    Shen, Xiao-Ting; Zhang, Yan-Zhen; Xiao, Fang; Zhu, Jing; Zheng, Xiao-Dong

    2017-07-01

    The aim of this study was to research the changes in cytotoxicity and antibacterial properties after silver nanoparticles (AgNPs) were incorporated into the surface coating of dental alloys. AgNPs were attached to cobalt chromium alloys and pure titanium using a hydrothermal method, according to the reaction: AgNO3+NaBH4→ Ag+1/2H2+1/2B2H6+NaNO3. A 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyl tetrazolium bromide (MTT) assay was used to evaluate the cytotoxicity of the alloys when in contact with osteogenic precursor cells (MC3T3-E1) from mice and mesenchymal stem cells (BMSC) from rats. The antibacterial properties of dental alloys incorporating three different concentrations (10, 4, and 2 μmol/L) of AgNPs were tested on Staphylococcus aureus (SA) and Streptococcus mutans (MS). High cytotoxicity values were observed for all dental alloys that contained 0% of AgNPs (the control groups). The incorporation of AgNPs reduced cytotoxicity values. No significant difference was observed for antibacterial performance when comparing dental alloys containing AgNPs to the respective control groups. The results demonstrated that the cobalt chromium alloys and pure titanium all had cytotoxicity to MC3T3-E1 and BMSC and that the incorporation of AgNPs could reduce this cytotoxicity. The concentrations of AgNPs adopted in this study were found to have no antibacterial action against SA or MS.

  12. A Study of Tungsten-Technetium Alloys

    Science.gov (United States)

    Maltz, J. W.

    1965-01-01

    Technetium is a sister element to rhenium and has many properties that are similar to rhenium. It is predicted that technetium will have about the same effects on tungsten as rhenium in regard to increase in workability, lowered ductile to brittle transition temperature, and improved ductility. The objectives of the current work are to recover technetium from fission product wastes at Hanford Atomic Products Operation and reduce to purified metal; prepare W-Tc alloys containing up to 50 atomic% Tc; fabricate the alloy ingots to sheet stock, assessing the effect of technetium on workability; and perform metallurgical and mechanical properties evaluation of the fabricated alloys. Previous reports have described the separation and purification of 800 g of technetium metal powder, melting of technetium and W-Tc alloys, and some initial observation of the alloy material.

  13. Double Glow Plasma Surface Alloying Antibacterial Silver Coating on Pure Titanium

    Science.gov (United States)

    Lin, Naiming; Guo, Junwen; Hang, Ruiqiang; Zou, Jiaojuan; Tang, Bin

    2014-12-01

    In order to endow the commercial pure titanium dental implant material with antibacterial property and aimed at avoiding the invalidation that is caused by bacterial adhesion on the surface, a silver coating was fabricated via double glow plasma surface alloying. The antibacterial property of the silver coating was assessed via in vitro estimation. The results showed that a continuous and compact coating was formed. The silver coating had absolute superiority in antibacterial property to raw commercial pure titanium. Double glow plasma surface alloying with silver on commercial pure titanium dental implant material could be considered as a potentially effective method for preventing bacterial adhesion.

  14. Surface properties and corrosion behavior of Co-Cr alloy fabricated with selective laser melting technique.

    Science.gov (United States)

    Xin, Xian-zhen; Chen, Jie; Xiang, Nan; Wei, Bin

    2013-01-01

    We sought to study the corrosion behavior and surface properties of a commercial cobalt-chromium (Co-Cr) alloy which was fabricated with selective laser melting (SLM) technique. For this purpose, specimens were fabricated using different techniques, such as SLM system and casting methods. Surface hardness testing, microstructure observation, surface analysis using X-ray photoelectron spectroscopy (XPS) and electrochemical corrosion test were carried out to evaluate the corrosion properties and surface properties of the specimens. We found that microstructure of SLM specimens was more homogeneous than that of cast specimens. The mean surface hardness values of SLM and cast specimens were 458.3 and 384.8, respectively; SLM specimens showed higher values than cast ones in hardness. Both specimens exhibited no differences in their electrochemical corrosion properties in the artificial saliva through potentiodynamic curves and EIS, and no significant difference via XPS. Therefore, we concluded that within the scope of this study, SLM-fabricated restorations revealed good surface properties, such as proper hardness, homogeneous microstructure, and also showed sufficient corrosion resistance which could meet the needs of dental clinics.

  15. Bioactive surface modification of Ti–29Nb–13Ta–4.6Zr alloy through alkali solution treatments

    Energy Technology Data Exchange (ETDEWEB)

    Takematsu, E. [Department of Electrochemistry, Tokyo Institute of Technology, 4259 Nagatsuta, Midori, Yokohama 226-8503 (Japan); Katsumata, K. [Research Institute for Science and Technology, Tokyo University of Science, 2641 Yamazaki, Noda, Chiba 278-8510 (Japan); Okada, K. [Tokyo Institute of Technology, 2-12-1 O-okayama, Meguro, Tokyo 152-8550 (Japan); Niinomi, M. [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai, Miyagi 985-8577 (Japan); Matsushita, N., E-mail: matsushita.n.ab@m.titech.ac.jp [Department of Electrochemistry, Tokyo Institute of Technology, 4259 Nagatsuta, Midori, Yokohama 226-8503 (Japan); Department of Chemistry and Materials Science, Tokyo Institute of Technology, 2-12-1 O-okayama, Meguro, Tokyo 152-8550 (Japan)

    2016-05-01

    Bioactive surface modification of Ti–29Nb–13Ta–4.6Zr alloy (TNTZ) was performed through three different alkali solution treatments, including the electrochemical (E), hydrothermal (H), and hydrothermal-electrochemical (HE) processes; all of the processes lead to the formation of sodium-contained amorphous titanium oxide layers on TNTZ samples. The TNTZ samples subjected to the E, H, and HE processes exhibit a flat surface, smooth and fine mesh-like structure surface, and rough mesh-like structure surface, respectively. In the bioactive test, namely, simulated body fluid test, apatite inductivity increases as the surface morphology becomes rough. The order of inductivity for the three processes was HE > H > E. The surface chemical composition also affects the apatite induction ability. The surface with fewer niobium species exhibits better apatite inductivity. - Highlights: • Bioactive surface modification is performed on the Ti-29Nb-13Ta-4.6Zr alloy (TNTZ) surface. • Modification is achieved using hydrothermal and electrochemical processes. • Modification to TNTZ is also achieved using a combined electrochemical-hydrothermal process for first time. • Each modification process showed different surface morphologies and chemical composition. • Effects of surface morphology and chemical composition on apatite inductivity were studied.

  16. Effectiveness of Hypochlorous Acid to Reduce the Biofilms on Titanium Alloy Surfaces in Vitro

    Directory of Open Access Journals (Sweden)

    Chun-Ju Chen

    2016-07-01

    Full Text Available Chemotherapeutic agents have been used as an adjunct to mechanical debridement for peri-implantitis treatment. The present in vitro study evaluated and compared the effectiveness of hypochlorous acid (HOCl, sodium hypochlorite (NaOCl, and chlorhexidine (CHX at eliminating Gram-negative (E. coli and P. gingivalis and Gram-positive (E. faecalis and S. sanguinis bacteria. The effect of irrigating volume and exposure time on the antimicrobial efficacy of HOCl was evaluated, and a durability analysis was completed. Live/dead staining, morphology observation, alamarBlue assay, and lipopolysaccharide (LPS detection were examined on grit-blasted and biofilm-contaminated titanium alloy discs after treatment with the three chemotherapeutic agents. The results indicated that HOCl exhibited better antibacterial efficacy with increasing irrigating volumes. HOCl achieved greater antibacterial efficacy as treatment time was increased. A decrease in antimicrobial effectiveness was observed when HOCl was unsealed and left in contact with the air. All the irrigants showed antibacterial activity and killed the majority of bacteria on the titanium alloy surfaces of biofilm-contaminated implants. Moreover, HOCl significantly lowered the LPS concentration of P. gingivalis when compared with NaOCl and CHX. Thus, a HOCl antiseptic may be effective for cleaning biofilm-contaminated implant surfaces.

  17. Surface texture and hardness of dental alloys processed by alternative technologies

    Science.gov (United States)

    Porojan, Liliana; Savencu, Cristina E.; Topală, Florin I.; Porojan, Sorin D.

    2017-08-01

    Technological developments have led to the implementation of novel digitalized manufacturing methods for the production of metallic structures in prosthetic dentistry. These technologies can be classified as based on subtractive manufacturing, assisted by computer-aided design/computer-aided manufacturing (CAD/CAM) systems, or on additive manufacturing (AM), such as the recently developed laser-based methods. The aim of the study was to assess the surface texture and hardness of metallic structures for dental restorations obtained by alternative technologies: conventional casting (CST), computerized milling (MIL), AM power bed fusion methods, respective selective laser melting (SLM) and selective laser sintering (SLS). For the experimental analyses metallic specimens made of Co-Cr dental alloys were prepared as indicated by the manufacturers. The specimen structure at the macro level was observed by an optical microscope and micro-hardness was measured in all substrates. Metallic frameworks obtained by AM are characterized by increased hardness, depending also on the surface processing. The formation of microstructural defects can be better controlled and avoided during SLM and MIL process. Application of power bed fusion techniques, like SLS and SLM, is currently a challenge in dental alloys processing.

  18. Effectiveness of Hypochlorous Acid to Reduce the Biofilms on Titanium Alloy Surfaces in Vitro.

    Science.gov (United States)

    Chen, Chun-Ju; Chen, Chun-Cheng; Ding, Shinn-Jyh

    2016-07-19

    Chemotherapeutic agents have been used as an adjunct to mechanical debridement for peri-implantitis treatment. The present in vitro study evaluated and compared the effectiveness of hypochlorous acid (HOCl), sodium hypochlorite (NaOCl), and chlorhexidine (CHX) at eliminating Gram-negative (E. coli and P. gingivalis) and Gram-positive (E. faecalis and S. sanguinis) bacteria. The effect of irrigating volume and exposure time on the antimicrobial efficacy of HOCl was evaluated, and a durability analysis was completed. Live/dead staining, morphology observation, alamarBlue assay, and lipopolysaccharide (LPS) detection were examined on grit-blasted and biofilm-contaminated titanium alloy discs after treatment with the three chemotherapeutic agents. The results indicated that HOCl exhibited better antibacterial efficacy with increasing irrigating volumes. HOCl achieved greater antibacterial efficacy as treatment time was increased. A decrease in antimicrobial effectiveness was observed when HOCl was unsealed and left in contact with the air. All the irrigants showed antibacterial activity and killed the majority of bacteria on the titanium alloy surfaces of biofilm-contaminated implants. Moreover, HOCl significantly lowered the LPS concentration of P. gingivalis when compared with NaOCl and CHX. Thus, a HOCl antiseptic may be effective for cleaning biofilm-contaminated implant surfaces.

  19. The Influence of Laser Surface Alloying on the Thermal Fatigue Resistance of Hot Work Tool Steels

    Directory of Open Access Journals (Sweden)

    Jonda E.

    2016-09-01

    Full Text Available The paper presents results of the effect of laser surface remelting and alloying by carbides powders of NbC, TaC, TiC, VC and WC on the structure and thermal fatigue resistance of the surface layer of hot work tool steels X40CrMoV5-1 and 32CrMoV12-28. The laser surface alloying and remelting treatments was performed using a high power diode laser (HPDL ROFIN SINAR DL 020. In order to investigate the effect of applied laser treatments and used alloying powders on the microstructure and thermal fatigue resistance of processed surface layer of hot work tool steels, the microstructure evaluation by light microscopy, hardness test, and dedicated thermal fatigue resistance test were performed. The best results regarding fatigue cracks inhibition was obtained when the surface of hot work tool steels was alloyed with TiC and VC carbides at the laser beam power of 2.0 and 2.3 kW. The grain refinement effect of laser remelting has a lower impact on the thermal crack inhibition, than a strong strengthening effect of matrix saturation in alloying elements and precipitation of fine carbides in the steel matrix.

  20. Surface changes of metal alloys and high-strength ceramics after ultrasonic scaling and intraoral polishing.

    Science.gov (United States)

    Yoon, Hyung-In; Noh, Hyo-Mi; Park, Eun-Jin

    2017-06-01

    This study was to evaluate the effect of repeated ultrasonic scaling and surface polishing with intraoral polishing kits on the surface roughness of three different restorative materials. A total of 15 identical discs were fabricated with three different materials. The ultrasonic scaling was conducted for 20 seconds on the test surfaces. Subsequently, a multi-step polishing with recommended intraoral polishing kit was performed for 30 seconds. The 3D profiler and scanning electron microscopy were used to investigate surface integrity before scaling (pristine), after scaling, and after surface polishing for each material. Non-parametric Friedman and Wilcoxon signed rank sum tests were employed to statistically evaluate surface roughness changes of the pristine, scaled, and polished specimens. The level of significance was set at 0.05. Surface roughness values before scaling (pristine), after scaling, and polishing of the metal alloys were 3.02±0.34 µm, 2.44±0.72 µm, and 3.49±0.72 µm, respectively. Surface roughness of lithium disilicate increased from 2.35±1.05 µm (pristine) to 28.54±9.64 µm (scaling), and further increased after polishing (56.66±9.12 µm, Pscaling (from 1.65±0.42 µm to 101.37±18.75 µm), while its surface roughness decreased after polishing (29.57±18.86 µm, Pscaling significantly changed the surface integrities of lithium disilicate and zirconia. Surface polishing with multi-step intraoral kit after repeated scaling was only effective for the zirconia, while it was not for lithium disilicate.

  1. Surface changes of metal alloys and high-strength ceramics after ultrasonic scaling and intraoral polishing

    Science.gov (United States)

    Noh, Hyo-Mi

    2017-01-01

    PURPOSE This study was to evaluate the effect of repeated ultrasonic scaling and surface polishing with intraoral polishing kits on the surface roughness of three different restorative materials. MATERIALS AND METHODS A total of 15 identical discs were fabricated with three different materials. The ultrasonic scaling was conducted for 20 seconds on the test surfaces. Subsequently, a multi-step polishing with recommended intraoral polishing kit was performed for 30 seconds. The 3D profiler and scanning electron microscopy were used to investigate surface integrity before scaling (pristine), after scaling, and after surface polishing for each material. Non-parametric Friedman and Wilcoxon signed rank sum tests were employed to statistically evaluate surface roughness changes of the pristine, scaled, and polished specimens. The level of significance was set at 0.05. RESULTS Surface roughness values before scaling (pristine), after scaling, and polishing of the metal alloys were 3.02±0.34 µm, 2.44±0.72 µm, and 3.49±0.72 µm, respectively. Surface roughness of lithium disilicate increased from 2.35±1.05 µm (pristine) to 28.54±9.64 µm (scaling), and further increased after polishing (56.66±9.12 µm, Pscaling (from 1.65±0.42 µm to 101.37±18.75 µm), while its surface roughness decreased after polishing (29.57±18.86 µm, Pscaling significantly changed the surface integrities of lithium disilicate and zirconia. Surface polishing with multi-step intraoral kit after repeated scaling was only effective for the zirconia, while it was not for lithium disilicate. PMID:28680550

  2. The surface treatment influence on the fatigue crack propagation of Al 7050-T7451 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Carvalho, A.L.M. [Department of Materials Engineering, State University of Ponta Grossa, Ponta Grossa, PR (Brazil)], E-mail: andrelmc@uepg.br; Voorwald, H.J.C. [Department of Materials and Technology, State University of Sao Paulo UNESP/FEG, Guaratingueta, S.P. (Brazil)

    2009-04-15

    The objective of this research is to evaluate 100 {mu}m thickness hard chromium electroplated coating on the fatigue crack propagation of Al 7050-T7451 alloy. The shot peening process was carried out to create residual stresses using ceramic and glass shots. Reverse bending fatigue tests were performed with base material, base material chromium electroplated and base material shot peened and chromium electroplated. In order to study the influence of residual stresses on fatigue life, the compressive residual stress field was measured by an X-ray diffraction method. Scanning electron microscopy technique was used to analyze fracture surface and identify crack origin sites. Glass shot peening results are better with respect to fatigue crack nucleation and propagation in comparison to ceramic shot peening. An overpeening may have occurred which produced damages on the ceramic shot peened surface.

  3. Emeraldine base as corrosion protective layer on aluminium alloy AA5182, effect of the surface microstructure

    DEFF Research Database (Denmark)

    Cecchetto, L; Ambat, Rajan; Davenport, A.J.

    2007-01-01

    AA5182 aluminium alloy cold rolled samples were coated by thin Wlms of emeraldine base (EB) obtained from a 5% solution in N-methylpyrrolidinone. Accelerated corrosion tests prove this coating very eVective for corrosion protection of aluminium alloys in neutral environment. This study underlines...

  4. Effect of alloy type and surface conditioning on roughness and bond strength of metal brackets

    NARCIS (Netherlands)

    Nergiz, I.; Schmage, P.; Herrmann, W.; Ozcan, M.; Nergiz, [No Value

    2004-01-01

    The effect of 5 different surface conditioning methods on bonding of metal brackets to cast dental alloys was examined. The surface conditioning methods were fine (30-µm) or rough (125-µm) diamond bur, sandblasting (50-µm or 110-µm aluminum oxide [Al2O3]), and silica coating (30-µm silica). Fifty

  5. Surface Tension and Viscosity of SCN and SCN-acetone Alloys at Melting Points and Higher Temperatures Using Surface Light Scattering Spectrometer

    Science.gov (United States)

    Tin, Padetha; deGroh, Henry C., III.

    2003-01-01

    Succinonitrile has been and is being used extensively in NASA's Microgravity Materials Science and Fluid Physics programs and as well as in several ground-based and microgravity studies including the Isothermal Dendritic Growth Experiment (IDGE). Succinonitrile (SCN) is useful as a model for the study of metal solidification, although it is an organic material, it has a BCC crystal structure and solidifies dendriticly like a metal. It is also transparent and has a low melting point (58.08 C). Previous measurements of succinonitrile (SCN) and alloys of succinonitrile and acetone surface tensions are extremely limited. Using the Surface Light Scattering technique we have determined non invasively, the surface tension and viscosity of SCN and SCN-Acetone Alloys at different temperatures. This relatively new and unique technique has several advantages over the classical methods such as, it is non invasive, has good accuracy and measures the surface tension and viscosity simultaneously. The accuracy of interfacial energy values obtained from this technique is better than 2% and viscosity about 10 %. Succinonitrile and succinonitrile-acetone alloys are well-established model materials with several essential physical properties accurately known - except the liquid/vapor surface tension at different elevated temperatures. We will be presenting the experimentally determined liquid/vapor surface energy and liquid viscosity of succinonitrile and succinonitrile-acetone alloys in the temperature range from their melting point to around 100 C using this non-invasive technique. We will also discuss about the measurement technique and new developments of the Surface Light Scattering Spectrometer.

  6. Orientation dependences of surface morphologies and energies of iron-gallium alloys

    Science.gov (United States)

    Costa, Marcio; Wang, Hui; Hu, Jun; Wu, Ruqian; Na, Suok-Min; Chun, Hyunsuk; Flatau, Alison B.; University of California, Irvine Collaboration; University of Maryland Collaboration

    Magnetostrictive Fe-Ga alloys (Galfenol) are very promising rare-earth free materials for applications in sensors, actuators, energy-harvesters and spintronic devices. Investigation on surface energies of Galfenol based on density functional calculations (DFT) and contact angle measurements may provide fundamental understandings and guidance to further optimize the performance of Galfenol. DFT calculations predict that Ga-covered (110) surface of Galfenol is more stable in Ga-rich condition, while Ga-covered (001) surface of Galfenol surface become more favorable in Ga-poor condition. Moreover, a full Ga overlayer tends to form on top of Gafenol surfaces regardless their orientation, both in agreement with the experimental observation. Further studies on Ga segregation in the Fe bcc matrix demonstrate that the Fe-Ga separation is unlikely to occur since Ga diffusion toward the surface is effectively self-stopped once the Ga overlayers form on the facets. This work was supported by the National Science Foundation through the SUSCHEM-Collaborative Research program (Grant Numbers: DMR-1310494 at UCI and DMR-1310447 at UMD). Work at UCI was also supported by the ONR (Grant Number: N00014-13-1-0445).

  7. The effects of adsorbates on surface morphologies and energies of iron-gallium alloys

    Science.gov (United States)

    Wang, Hui; Flatau, Alison; Wu, Ruqian

    Materials with large magnetostriction are extensively used in sensors, actuators, micro electromechanical systems, and energy-harvesters. Fe-Ga alloys (Galfenol) are very promising rare-earth free magnetostrictive materials. Investigation on surface energies of Galfenol based on density functional calculations (DFT) may provide fundamental understandings and guidance to further optimize the performance of Galfenol. Our DFT calculations predict that Ga-covered (110) surface of Galfenol is more stable in Ga-rich condition, while Ga-covered (001) surface become more favorable in Ga-poor condition, consistent with experimental observations. Moreover, we also study the environmental effects on surface energies of Galfenol and find that chemically adsorbed atoms (e.g. oxygen atoms) may change the surface energies, pointing out a feasible way of tuning the surface orientation of Galfenol to maximize its magnetostriction for practical application. This work was supported by the National Science Foundation through the SUSCHEM-Collaborative Research program (Grant Numbers: DMR- 1310494 at UCI and DMR-1310447 at UMD). Work at UCI was also supported by the ONR (Grant Number: N00014-13-1-0445).

  8. Study of anti-laser irradiation performance of shot-peened 40CrNiMoA alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Zhanwei, E-mail: liuzw@bit.edu.cn [School of Aerospace Engineering, Beijing Institute of Technology, Beijing 100081 (China); Wu, Ningning; Huang, Xianfu [School of Aerospace Engineering, Beijing Institute of Technology, Beijing 100081 (China); Xie, Huimin, E-mail: xiehm@mail.tsinghua.edu.cn [AML, Department of Engineering Mechanics, Tsinghua University, Beijing 100084 (China); Lv, Xintao [School of Aerospace Engineering, Beijing Institute of Technology, Beijing 100081 (China); He, Guang [School of Mechatronical Engineering, Beijing Institute of Technology, Beijing 100081 (China)

    2012-12-15

    In this paper, shot-peening treatment was introduced to reinforce an alloy surface to protect it from laser irradiation, and experiments were carried out on 40CrNiMoA alloy steel. Macro-mechanical properties were studied and compared before and after both shot-peening and laser irradiation by conducting tensile and hardness measurements. Experimental results showed that the shot-peened alloy showed better mechanical properties after laser irradiation when compared to the alloy without shot-peening treatment. The enhanced ability of the shot-peened alloy for anti-laser irradiation was explained as due to the large residual compressive stress distributions over the shot-peening layer greatly reducing the thermal shock effect introduced by the laser. On the other hand, the growth of microstructures in specific shape absorbed the thermal energy during irradiation, giving a higher probability for the alloy to resist damage.

  9. Rapid fabrication of large-area, corrosion-resistant superhydrophobic Mg alloy surfaces.

    Science.gov (United States)

    Xu, Wenji; Song, Jinlong; Sun, Jing; Lu, Yao; Yu, Ziyuan

    2011-11-01

    A superhydrophobic magnesium (Mg) alloy surface was successfully fabricated via a facile electrochemical machining process, and subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphologies and chemical compositions were investigated using a scanning electron microscope (SEM) equipped with an energy-dispersive spectroscopy (EDS) and a Fourier-transform infrared spectrophotometer (FTIR). The results show hierarchal rough structures and an FAS film with a low surface energy on the Mg alloy surfaces, which confers good superhydrophobicity with a water contact angle of 165.2° and a water tilting angle of approximately 2°. The processing conditions, such as the processing time and removal rate per unit area at a constant removal mass per unit area, were investigated to determine their effects on the superhydrophobicity. Interestingly, when the removal mass per unit area is constant at approximately 11.10 mg/cm(2), the superhydrophobicity does not change with the removal rate per unit area. Therefore, a superhydrophobic Mg alloy surface can be rapidly fabricated based on this property. A large-area superhydrophobic Mg alloy surface was also fabricated for the first time using a small-area moving cathode. The corrosion resistance and durability of the superhydrophobic surfaces were also examined.

  10. Laser Surface Alloying of 316L Stainless Steel with Ru and Ni Mixtures

    Directory of Open Access Journals (Sweden)

    M. B. Lekala

    2012-01-01

    Full Text Available The surfaces of AISI 316L stainless steel were laser alloyed with ruthenium powder and a mixture of ruthenium and nickel powders using a cw Nd:YAG laser set at fixed operating parameters. The microstructure, elemental composition, and corrosion characteristics of the alloyed zone were analyzed using optical and scanning electron microscopy (SEM, energy dispersive X-ray spectroscopy (EDX, and corrosion potential measurements. The depth of alloyed zone was measured using the AxioVision program and found to be approximately 1.8 mm for all the alloyed specimens. Hardness profile measurements through the surface-substrate interface showed a significant increase from 160 HV for the substrate to a maximum of 247 HV for the alloyed layer. The sample laser alloyed with 80 wt% Ni-20 wt% presented the most noble corrosion potential (Ecorr of −0.18 V and the lowest corrosion current density (icorr.

  11. Tensile properties of a nickel-base alloy subjected to surface severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Tian, J.W. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Dai, K. [Quality Engineering and Software Technology, East Hartford, CT 06108 (United States); Villegas, J.C. [Intel Corporation, Chandler, AZ (United States); Shaw, L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT (United States)], E-mail: leon.shaw@uconn.edu; Liaw, P.K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Klarstrom, D.L. [Haynes International, Inc., Kokomo, IN (United States); Ortiz, A.L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071 Badajoz (Spain)

    2008-10-15

    A surface severe plastic deformation (S{sup 2}PD) method has been applied to bulk specimens of HASTELLOY C-2000 alloy, a nickel-base alloy. The mechanical properties of the processed C-2000 alloy were determined via tensile tests and Vickers hardness measurements, whereas the microstructure was characterized using scanning electron microscopy, transmission electron microscopy, and X-ray diffractometry. The improved tensile strength was related to the nanostructure at the surface region, the residual compressive stresses, and the work-hardened surface layer, all of which resulted from the S{sup 2}PD process. To understand the contributions of these three factors, finite element modeling was performed. It was found that the improved tensile strength could be interpreted based on the contributions of nano-grains, residual stresses, and work hardening.

  12. Effect of preconditioning cobalt and nickel based dental alloys with Bacillus sp. extract on their surface physicochemical properties and theoretical prediction of Candida albicans adhesion.

    Science.gov (United States)

    Balouiri, Mounyr; Bouhdid, Samira; Sadiki, Moulay; Ouedrhiri, Wessal; Barkai, Hassan; El Farricha, Omar; Ibnsouda, Saad Koraichi; Harki, El Houssaine

    2017-02-01

    Biofilm formation on dental biomaterials is implicated in various oral health problems. Thus the challenge is to prevent the formation of this consortium of microorganisms using a safe approach such as antimicrobial and anti-adhesive natural products. Indeed, in the present study, the effects of an antifungal extract of Bacillus sp., isolated from plant rhizosphere, on the surface physicochemical properties of cobalt and nickel based dental alloys were studied using the contact angle measurements. Furthermore, in order to predict the adhesion of Candida albicans to the treated and untreated dental alloys, the total free energy of adhesion was calculated based on the extended Derjaguin-Landau-Verwey-Overbeek approach. Results showed hydrophobic and weak electron-donor and electron-acceptor characteristics of both untreated dental alloys. After treatment with the antifungal extract, the surface free energy of both dental alloys was influenced significantly, mostly for cobalt based alloy. In fact, treated cobalt based alloy became hydrophilic and predominantly electron donating. Those effects were time-dependent. Consequently, the total free energy of adhesion of C. albicans to this alloy became unfavorable after treatment with the investigated microbial extract. A linear relationship between the electron-donor property and the total free energy of adhesion has been found for both dental alloys. Also, a linear relationship has been found between this latter and the hydrophobicity for the cobalt based alloy. However, the exposure of nickel based alloy to the antifungal extract failed to produce the same effect. Copyright © 2016 Elsevier B.V. All rights reserved.

  13. Antimicrobial copper alloy surfaces are effective against vegetative but not sporulated cells of gram-positive Bacillus subtilis.

    Science.gov (United States)

    San, Kaungmyat; Long, Janet; Michels, Corinne A; Gadura, Nidhi

    2015-10-01

    This study explores the role of membrane phospholipid peroxidation in the copper alloy mediated contact killing of Bacillus subtilis, a spore-forming gram-positive bacterial species. We found that B. subtilis endospores exhibited significant resistance to copper alloy surface killing but vegetative cells were highly sensitive to copper surface exposure. Cell death and lipid peroxidation occurred in B. subtilis upon copper alloy surface exposure. In a sporulation-defective strain carrying a deletion of almost the entire SpoIIA operon, lipid peroxidation directly correlated with cell death. Moreover, killing and lipid peroxidation initiated immediately and at a constant rate upon exposure to the copper surface without the delay observed previously in E. coli. These findings support the hypothesis that membrane lipid peroxidation is the initiating event causing copper surface induced cell death of B. subtilis vegetative cells. The findings suggest that the observed differences in the kinetics of copper-induced killing compared to E. coli result from differences in cell envelop structure. As demonstrated in E. coli, DNA degradation was shown to be a secondary effect of copper exposure in a B. subtilis sporulation-defective strain. © 2015 The Authors. MicrobiologyOpen published by John Wiley & Sons Ltd.

  14. Study of fluoride corrosion of nickel alloys

    Science.gov (United States)

    Gunther, W. H.; Steindler, M. J.

    1969-01-01

    Report contains the results of an investigation of the corrosion resistance of nickel and nickel alloys exposed to fluorine, uranium hexafluoride, and volatile fission product fluorides at high temperatures. Survey of the unclassified literature on the subject is included.

  15. Surface Oxide Net Charge of a Titanium Alloy ; Modulation of Fibronectin-Activated Attachment and Spreading of Osteogenic Cells

    Science.gov (United States)

    Rapuano, Bruce E.; MacDonald, Daniel E.

    2010-01-01

    In the current study, we have altered the surface oxide properties of a Ti6Al4V alloy using heat treatment or radiofrequency glow discharge (RFGD) in order to evaluate the relationship between the physico-chemical and biological properties of the alloy's surface oxide. The effects of surface pretreatments on the attachment of cells from two osteogenic cell lines (MG63 and MC3T3) and a mesenchymal stem cell line (C3H10T1/2) to fibronectin adsorbed to the alloy were measured. Both heat and RFGD pretreatments produced a several-fold increase in the number of cells that attached to fibronectin adsorbed to the alloy (0.001 and 10 nM FN) for each cell line tested. An antibody (HFN7.1) directed against the central integrin binding domain of fibronectin produced a 65-70% inhibition of cell attachment to fibronectin-coated disks, incdicating that cell attachment to the metal discs was dependent on fibronectin binding to cell integrin receptors. Both treatments also accelerated the cell spreading response manifested by extensive flattening and an increase in mean cellular area. The treatment-induced increases in the cell attachment activity of adsorbed fibronectin were correlated with previously demonstrated increases in Ti6Al4V oxide negative net surface charge at physiological pH produced by both heat and RFGD pretreatments. Since neither treatment increased the adsorption mass of fibronectin, these findings suggest that negatively charged surface oxide functional groups in Ti6Al4V can modulate fibronectin's integrin receptor activity by altering the adsorbed protein's conformation. Our results further suggest that negatively charged functional groups in the surface oxide can play a prominent role in the osseointegration of metallic implant materials. PMID:20884181

  16. Method For Creating Corrosion Resistant Surface On An Aluminum Copper Alloy

    Science.gov (United States)

    Mansfeld, Florian B.; Wang, You; Lin, Simon H.

    1997-06-03

    A method for treating the surface of aluminum alloys hang a relatively high copper content is provided which includes the steps of removing substantially all of the copper from the surface, contacting the surface with a first solution containing cerium, electrically charging the surface while contacting the surface in an aqueous molybdate solution, and contacting the surface with a second solution containing cerium. The copper is substantially removed from the surface in the first step either by (i) contacting the surface with an acidic chromate solution or by (ii) contacting the surface with an acidic nitrate solution while subjecting the surface to an electric potential. The corrosion-resistant surface resulting from the invention is excellent, consistent and uniform throughout the surface. Surfaces treated by the invention may often be certified for use in salt-water services.

  17. The mechanism of the surface alloy layer creation for cast steel

    Directory of Open Access Journals (Sweden)

    A. Walasek

    2012-01-01

    Full Text Available The paper presents a detailed description of the process of creation of a surface alloy layer (using high-carbon ferrochromium on the cast steel casting. The mechanism of the surface alloy layer is based on the known theories [5,6]. The proposed course of formation of the layers has been extended to decarburization stage of steel. The research included proving the presence of carbon-lean zone. The experiment included the analysis of the distribution of elements and microhardness measurement.

  18. Effect of Laser Feeding on Heat Treated Aluminium Alloy Surface Properties

    Directory of Open Access Journals (Sweden)

    Labisz K.

    2016-06-01

    Full Text Available In this paper are presented the investigation results concerning microstructure as well as mechanical properties of the surface layer of cast aluminium-silicon-copper alloy after heat treatment alloyed and/ or remelted with SiC ceramic powder using High Power Diode Laser (HPDL. For investigation of the achieved structure following methods were used: light and scanning electron microscopy with EDS microanalysis as well as mechanical properties using Rockwell hardness tester were measured. By mind of scanning electron microscopy, using secondary electron detection was it possible to determine the distribution of ceramic SiC powder phase occurred in the alloy after laser treatment. After the laser surface treatment carried out on the previously heat treated aluminium alloys, in the structure are observed changes concerning the distribution and morphology of the alloy phases as well as the added ceramic powder, these features influence the hardness of the obtained layers. In the structure, there were discovered three zones: the remelting zone (RZ the heat influence zone (HAZ and transition zone, with different structure and properties. In this paper also the laser treatment conditions: the laser power and ceramic powder feed rate were investigated. The surface laser structure changes in a manner, that there zones are revealed in the form of. This carried out investigations make it possible to develop, interesting technology, which could be very attractive for different branches of industry.

  19. Surface characterization and cytotoxicity analysis of plasma sprayed coatings on titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Rahman, Zia ur; Shabib, Ishraq [School of Engineering and Technology, Central Michigan University, Mount Pleasant, MI 48859 (United States); Science of Advanced Materials, Central Michigan University, Mount Pleasant, MI 48859 (United States); Haider, Waseem, E-mail: haide1w@cmich.edu [School of Engineering and Technology, Central Michigan University, Mount Pleasant, MI 48859 (United States); Science of Advanced Materials, Central Michigan University, Mount Pleasant, MI 48859 (United States)

    2016-10-01

    In the realm of biomaterials, metallic materials are widely used for load bearing joints due to their superior mechanical properties. Despite the necessity for long term metallic implants, there are limitations to their prolonged use. Naturally, oxides of titanium have low solubilities and form passive oxide film spontaneously. However, some inclusion and discontinuity spots in oxide film make implant to adopt the decisive nature. These defects heighten the dissolution of metal ions from the implant surface, which results in diminishing bio-integration of titanium implant. To increase the long-term metallic implant stability, surface modifications of titanium alloys are being carried out. In the present study, biomimetic coatings of plasma sprayed hydroxyapatite and titanium were applied to the surface of commercially pure titanium and Ti6Al4V. Surface morphology and surface chemistry were studied using scanning electron microscopy and X-ray photoelectron spectroscopy, respectively. Cyclic potentiodynamic polarization and electrochemical impedance spectroscopy were carried out in order to study their electrochemical behavior. Moreover, cytotoxicity analysis was conducted for osteoblast cells by performing MTS assay. It is concluded that both hydroxyapatite and titanium coatings enhance corrosion resistance and improve cytocompatibility. - Highlights: • Surface morphology and surface chemistry were studied using scanning electron microscopy and X-ray photoelectron spectroscopy. • The cyclic polarization tests revealed noticeable improvement towards the positive potentials for both Tip coatings. • CpTi-Hap and Ti6Al4V-Hap both demonstrate similar corrosion rate. • High cytotoxicity was observed for Mp when compared with Tip and Hap after 21 days of immersion. • Both Tip and Hap coatings promoted the osteoblast cell adhesion and exhibited stellar morphology.

  20. Growth of Ni and Ni-Cr alloy thin films on MgO(001): Effect of alloy composition on surface morphology

    Science.gov (United States)

    Ramalingam, Gopalakrishnan; Reinke, Petra

    2016-12-01

    The effects of substrate treatment, growth temperature, and composition on the surface morphology of Ni-Cr thin films grown on MgO(001) are studied by scanning tunneling microscopy and atomic force microscopy. We demonstrate that a combination of acid-etched substrates and high temperature deposition (400 °C) will result in smooth films with well-defined terraces (up to 30 nm wide) that are suitable for the study of progression of chemical reactions on the surface. Two different treatments are used to prepare the MgO substrates for deposition and they introduce characteristic differences in film surface morphology. Thin films that are grown on the phosphoric acid-treated substrates present reduced nucleation density during the initial stages of film growth which results in long and wide terraces. Due to the ≈16% lattice mismatch in the Ni(001)/MgO(001) system, film growth at 400 °C yields discontinuous films and a two-step growth process is necessary to obtain a continuous layer. Ni films are deposited at 100 °C and subjected to a post-growth annealing at 300 °C for 2 h to obtain a smoother surface. The addition of just 5 wt. % Cr drastically changes the film growth processes and yields continuous films at 400 °C without de-wetting in contrast to pure Ni films. With increasing Cr content, the films become progressively smoother with wider terraces. Ni5Cr alloy thin films have an rms surface roughness of 3.63 ± 0.75 nm, while Ni33Cr thin film is smoother with an rms roughness of only 0.29 ± 0.13 nm. The changes in film growth initiated by alloying with Cr are due to changes in the interfacial chemistry which favorably alters the initial adsorption of the metal atoms on MgO surface and suggests a reduction of the Ehrlich-Schwoebel barrier. The growth of smooth Ni-Cr thin films with a well-defined surface structure opens up a new pathway for a wide range of surface science studies related to alloy performance.

  1. Effects of Nd:YAG laser pulse frequency on the surface treatment of Ti 6Al 4V alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gursel, Ali [International University of Sarajevo (Bosnia and Herzegovina). Dept. of Mechanical Engineering

    2016-07-01

    The desirable properties of titanium and titanium alloys, including excellent corrosion resistance, high strength to weight ratio and high operating temperature, have led to their successful application in various fields such as the medical and aerospace industries. Among the reliable treatment techniques, laser welding can provide significant advantages for the titanium alloys because of its precision, rapid processing capability and ability to control the welding parameters and their effects. The morphology and the quality of pulsed seam welds are directly or synergistically influenced by the Nd:YAG laser parameters of pulse shape, energy, duration, travel speed, peak power and frequency of repetition. In this study, a 1.5 mm thick Ti-6Al-4V alloy sheet surface was treated by SigmaLaser {sup registered} 300 Nd:YAG pulsed laser. The influence of the pulse frequency on seam morphology and surface effects was then investigated. The seam and surface quality were characterized in terms of weld morphology and microhardness. The results showed that, for Nd:YAG laser seams used for surface treatment, pulse repetition was more effective on the cooling rate than had been expected.

  2. Wear Characteristic of Stellite 6 Alloy Hardfacing Layer by Plasma Arc Surfacing Processes.

    Science.gov (United States)

    Zhu, Zhiyuan; Ouyang, Chun; Qiao, Yanxin; Zhou, Xiaowei

    2017-01-01

    The microstructure and wear resistance of Stellite 6 alloy hardfacing layer at two different temperatures (room temperature and 300°C) were investigated by plasma arc surfacing processes on Q235 Steel. Tribological test was conducted to characterize the wear property. The microstructure of Stellite 6 alloy coating mainly consists of α-Co and (Cr, Fe)7C3 phases. The friction coefficient of Stellite 6 alloys fluctuates slightly under different loads at 300°C. The oxide layer is formed on the coating surface and serves as a special lubricant during the wear test. Abrasive wear is the dominant mechanism at room temperature, and microploughing and plasticity are the key wear mechanisms at 300°C.

  3. Wear Characteristic of Stellite 6 Alloy Hardfacing Layer by Plasma Arc Surfacing Processes

    Directory of Open Access Journals (Sweden)

    Zhiyuan Zhu

    2017-01-01

    Full Text Available The microstructure and wear resistance of Stellite 6 alloy hardfacing layer at two different temperatures (room temperature and 300°C were investigated by plasma arc surfacing processes on Q235 Steel. Tribological test was conducted to characterize the wear property. The microstructure of Stellite 6 alloy coating mainly consists of α-Co and (Cr, Fe7C3 phases. The friction coefficient of Stellite 6 alloys fluctuates slightly under different loads at 300°C. The oxide layer is formed on the coating surface and serves as a special lubricant during the wear test. Abrasive wear is the dominant mechanism at room temperature, and microploughing and plasticity are the key wear mechanisms at 300°C.

  4. Correlation between Ni base alloys surface conditioning and cation release mitigation in primary coolant

    Energy Technology Data Exchange (ETDEWEB)

    Clauzel, M.; Guillodo, M.; Foucault, M. [AREVA NP SAS, Technical Centre, Le Creusot (France); Engler, N.; Chahma, F.; Brun, C. [AREVA NP SAS, Chemistry and Radiochemistry Group, Paris La Defense (France)

    2010-07-01

    The mastering of the reactor coolant system radioactive contamination is a real stake of performance for operating plants and new builds. The reduction of activated corrosion products deposited on RCS surfaces allows minimizing the global dose integrated by workers which supports the ALARA approach. Moreover, the contamination mastering limits the volumic activities in the primary coolant and thus optimizes the reactor shutdown duration and environment releases. The main contamination sources on PWR are due to Co-60 and Co-58 nuclides which come respectively Co-59 and Ni-58, naturally present in alloys used in the RCS. Co is naturally present as an impurity in alloys or as the main component of hardfacing materials (Stellites™). Ni is released mainly by SG tubes which represent the most important surface of the RCS. PWR steam generators (SG), due to the huge wetted surface are the main source of corrosion products release in the primary coolant circuit. As corrosion products may be transported throughout the whole circuit, activated in the core, and redeposited all over circuit surfaces, resulting in an increase of activity buildup, it is of primary importance to gain a better understanding of phenomenon leading to corrosion product release from SG tubes before setting up mitigation measures. Previous studies have shown that SG tubing made of the same material had different release rates. To find the origin of these discrepancies, investigations have been performed on tubes at the as-received state and after exposure to a nominal primary chemistry in titanium recirculating loop. These investigations highlighted the existence of a correlation between the inner surface metallurgical properties and the release of corrosion products in primary coolant. Oxide films formed in nominal primary chemistry are always protective, their morphology and their composition depending strongly on the geometrical, metallurgical and physico-chemical state of the surface on which they

  5. Calculation of the vibration properties of the Pd/Au (111 ordered surface alloy in its stable domain

    Directory of Open Access Journals (Sweden)

    Tigrine R.

    2012-06-01

    Full Text Available In the present paper, a calculation is presented for the vibration properties of the ordered surface alloy alloy Au(111 − (√3×√3R30° − Pd, which is a stable system in the temperature range of 500K to 600K. This surface alloy is formed by depositing Pd atoms onto the Au(111surface, and annealing at higher temperatures. The matching theory is applied to calculate the surface phonons and local vibration densities of states (LDOS for the clean Au (111 surface, and for the Au(111 − (√3×√3R30° − Pd surface alloy. Our theoretical results for the surface phonon branches of the clean Au (111 surface compare favorably with previous ab initio results and experimental data. In contrast, there are no previous results for the vibrational LDOS for the atomic Au site in a clean Au (111 surface, or results for the surface phonons and vibration spectra for the surface alloy. The surface phonons are calculated for the clean Au (111 surface and the ordered surface alloy along three directions of high symmetry, namely, ΓΜ¯, MML:MK¯ $overline {Gamma {m M}} ,{m{ }}overline {{m{MK}}} $ , and KΓ¯ $overline {KGamma } $ . The phonon branches are strongly modified from the Au (111 surface to the surface alloy. In particular a remarkable change takes place for the LDOS between the clean Au (111 surface and the surface alloy, which may find its origin in the charge transfer from Au atoms to Pd atoms.

  6. Influence of Cutting Parameters on the Surface Roughness and Hole Diameter of Drilling Making Parts of Alluminium Alloy

    Directory of Open Access Journals (Sweden)

    Andrius Stasiūnas

    2013-02-01

    Full Text Available The article researches the drilling process of an aluminium alloy. The paper is aimed at analyzing the influence of cutting speed, feed and hole depth considering hole diameter and hole surface roughness of aluminum alloy 6082 in the dry drilling process and at making empirical formulas for cutting parameters. The article also describes experimental techniques and equipment, tools and measuring devices. Experimental studies have been carried out using different cutting parameters. The obtained results have been analyzed using computer software. According to the existing techniques for measuring, surface roughness and hole diameters have been measured, empirical models have been created and the results of the conducted experiments have been inspected. The findings and recommendations are presented at the end of the work.Artcile in Lithuanian

  7. Influence of Cutting Parameters on the Surface Roughness and Hole Diameter of Drilling Making Parts of Alluminium Alloy

    Directory of Open Access Journals (Sweden)

    Andrius Stasiūnas

    2012-12-01

    Full Text Available The article researches the drilling process of an aluminium alloy. The paper is aimed at analyzing the influence of cutting speed, feed and hole depth considering hole diameter and hole surface roughness of aluminum alloy 6082 in the dry drilling process and at making empirical formulas for cutting parameters. The article also describes experimental techniques and equipment, tools and measuring devices. Experimental studies have been carried out using different cutting parameters. The obtained results have been analyzed using computer software. According to the existing techniques for measuring, surface roughness and hole diameters have been measured, empirical models have been created and the results of the conducted experiments have been inspected. The findings and recommendations are presented at the end of the work.Artcile in Lithuanian

  8. Structural Analysis of Surface-Modified Oxidation-Resistant Zirconium Alloy Cladding for Light Water Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Youho; No, Hee Cheon; Lee, Jeong Ik [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2014-05-15

    -suppression performance of coated zirconium-based alloy cladding. It is important to note that oxidation-suppression performance of coated zirconium-based alloy cladding assumes mechanical integrity of the coating layer. Hence, maintaining mechanical integrity of coated layer as well as the underlying cladding material under as well as the underlying cladding material under realistic stress fields holds a key to success of coating technology. In this study, we investigate stress fields that coated zircaloy would experience during steady-state operation. With the obtained stress fields, we discuss mechanical integrity of coated zircaloy cladding with inferable failure modes. From the stress analysis of the coated zirconium-based alloy cladding with Cr, we would like to inform ATF communities that there could be potentially a structural issue for high burnup operation of coated zircaloy cladding. We anticipate noticeable dispersed fractures of the protective oxide layer once fuel rod reaches an interfacial gap pressure - not particularly higher than the typical gap interfacial pressure that we would normally expect as a result of pellet and cladding mechanical interaction (PCMI). Hence, in order for the cladding coating idea to survive and gain much more confidence, we recommend experimentalists to run their oxidation experiments under high-burnup simulating stress fields. A material that could sustain its mechanical integrity under such simulated stress fields should be treated as a potential coating candidate. This study may be used to infer a key technical challenge associated with cladding surface modification concept - that one may be able to understand with a mere common sense; in notorious incore environments, laminating multiple layers would be never as easy as one can easily expect in the lab.

  9. Study on Explosive Forming of Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    H Iyama

    2016-09-01

    Full Text Available Now, the aluminum alloy is often used as auto parts, for example, body, engine. For example, there are the body, a cylinder block, a piston, a connecting rod, interior, exterior parts, etc. These are practical used the characteristic of a light and strong aluminum alloy efficiently. However, although an aluminum alloy is lighter than steel, the elongation is smaller than that. Therefore, in press forming, some problems often occur. We have proposed use of explosive forming, in order to solve this problem. In the explosive forming, since a blank is formed at high speed, a strain rate effect becomes large and it can be made the elongation is larger. Then, in order to clarify this feature, we carried out experimental research and numerical analysis. In this paper, these contents will be discussed.

  10. Wear behavior of Cu-Zn alloy by ultrasonic nanocrystalline surface modification.

    Science.gov (United States)

    Cho, In Shik; Amanov, Auezhan; Ahn, Deok Gi; Shin, Keesam; Lee, Chang Soon; Pyoun, Young-Shik; Park, In-Gyu

    2011-07-01

    The ultrasonic nanocrystalline surface modification (UNSM) was applied to disk specimens made of Cu-Zn alloy in order to investigate the UNSM effects under five various conditions on wear of deformation twinning. In this paper, ball-on-disk test was conducted, and the results of UNSM-treated specimens showed that surface layer dislocation density and multi-directional twins were abruptly increased, and the grain size was altered into nano scale. UNSM delivers force onto the workpiece surface 20,000 times per second with 1,000 to 4,000 contact counts per square millimeter. The UNSM technology creates nanocrystalline and deformation twinning on the workpiece surface. One of the main concepts of this study is that defined phenomena of the UNSM technology, and the results revealed that nanocrystalline and deformation twinning depth might be controlled by means of impact energy of UNSM technology. EBSD and TEM analyses showed that deformation layer was increased up to 268 microm, and initial twin density was 0.001 x 10(6) cm(-2) and increased up to 0.343 x 10(6) cm(-2). Wear volume loss was also decreased from 703 x 10(3) mm3 to 387 x 10(3) mm3. Wear behavior according to deformation depth was observed under three different combinations. This is related to deformation depth which was created by UNSM technology.

  11. Surface characterizations of laser modified biomedical grade NiTi shape memory alloys.

    Science.gov (United States)

    Pequegnat, A; Michael, A; Wang, J; Lian, K; Zhou, Y; Khan, M I

    2015-05-01

    Laser processing of shape memory alloys (SMAs) promises to enable the multifunctional capabilities needed for medical device applications. Prior to clinical implementation, the surface characterisation of laser processed SMA is essential in order to understand any adverse biological interaction that may occur. The current study systematically investigated two Ni-49.8 at.% Ti SMA laser processed surface finishes, including as-processed and polished, while comparing them to a chemically etched parent material. Spectrographic characterisation of the surface included; X-ray photoelectron spectroscopy (XPS), auger electron spectroscopy (AES), and Raman spectroscopy. Corrosion performance and Ni ion release were also assessed using potentiodynamic cyclic polarization testing and inductively coupled plasma optical emission spectroscopy (ICP-OES), respectively. Results showed that surface defects, including increased roughness, crystallinity and presence of volatile oxide species, overshadowed any possible performance improvements from an increased Ti/Ni ratio or inclusion dissolution imparted by laser processing. However, post-laser process mechanical polishing was shown to remove these defects and restore the performance, making it comparable to chemically etched NiTi material. Copyright © 2015 Elsevier B.V. All rights reserved.

  12. Silver surface enrichment of silver-copper alloys: a limitation for the analysis of ancient silver coins by surface techniques

    Science.gov (United States)

    Beck, L.; Bosonnet, S.; Réveillon, S.; Eliot, D.; Pilon, F.

    2004-11-01

    The surface enrichment of archaeological silver-copper alloys has been recognized for many years. However, the origin of this enrichment is not well defined and many hypotheses have been put forward to account for this behaviour: segregation of the components during casting, deliberate thermal and/or chemical post-treatment, abrasion or corrosion. Among the hypotheses mentioned above, we have focused our study on the first step of coin manufacturing. Replications of silver-copper standards of various compositions ranging from 30% to 80% Ag, reflecting the composition of silver blanks, have been produced. Metallographic examination, PIXE and SEM-EDS have been used for the characterization of each sample. A model of the direct enrichment has been established. This model allows us to propose a relationship between the surface composition and the silver content of the core. Comparison with data of Roman coins from the Roman site of Châteaubleau (France) and from the literature and consequences for the analyses of ancient coins by surface methods are presented.

  13. Effects of surface finishing conditions on the biocompatibility of a nickel-chromium dental casting alloy.

    LENUS (Irish Health Repository)

    McGinley, Emma Louise

    2011-07-01

    To assess the effects of surface finishing condition (polished or alumina particle air abraded) on the biocompatibility of direct and indirect exposure to a nickel-chromium (Ni-Cr) d.Sign®10 dental casting alloy on oral keratinocytes. Biocompatibility was performed by assessing cellular viability and morphology, metabolic activity, cellular toxicity and presence of inflammatory cytokine markers.

  14. Laser surface alloying of 316L stainless steel with Ru and Ni mixtures

    CSIR Research Space (South Africa)

    Lekala, MB

    2012-05-01

    Full Text Available The surfaces of AISI 316L stainless steel were laser alloyed with ruthenium powder and a mixture of ruthenium and nickel powders using a cw Nd:YAG laser set at fixed operating parameters. The microstructure, elemental composition, and corrosion...

  15. USING OF LASER EMISSION FOR ALLOYING SURFACE ALLOYS’ SAMPLES BY TYPE 38XN3MFA

    Directory of Open Access Journals (Sweden)

    V. D. Shelyagin

    2014-09-01

    Full Text Available The process of laser and laser-plasma methods of surface alloying of steel samples is investigated. It si determined that in the absence of cracks the structural state of the doped layer is characterized by the formation of dispersed phases in their uniform distribution, a low density of dislocations without any sharp gradients and low level of internal stresses.

  16. Plasma transferred arc surface alloying of Cr-Ni-Mo powders on compacted graphite iron

    NARCIS (Netherlands)

    Feng, Jijun; Pan, Chunxu; Lu, Liulin; Huang, Qiwen; Cao, Huatang

    2016-01-01

    A Cr-Ni-Mo overlayer was deposited on the surface of compacted graphite iron (CGI) by the plasma transferred arc (PTA) alloying technique. The microstructure of Cr-Ni-Mo overlayer was characterized by optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersive

  17. Improvement of hardness of aluminium AA1200 by laser surface alloying

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2010-07-01

    Full Text Available Aluminium is vastly used in industry due to its low cost, light weight and excellent workability, but lacks in wear resistance and hardness. Laser alloying is used to improve the surface properties such as hardness by modifying the composition...

  18. Laser alloying of Al with mixed Ti and Ni powders to improve surface properties

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2008-07-01

    Full Text Available Aluminium is used in industry for various applications due to its low cost, light weight and excellent workability, but lacks wear resistance and hardness. Laser alloying is used to improve surface properties such as hardness and wear resistance...

  19. Effects of surface treatments on bond strength of dental Ti-20Cr and Ti-10Zr alloys to porcelain

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Hsi-Chen [Department of Dental Technology and Materials Science, Central Taiwan University of Science and Technology, Taiwan (China); Wu, Shih-Ching [Department of Dental Technology and Materials Science, Central Taiwan University of Science and Technology, Taiwan (China); Institute of Biomedical Engineering and Material Science, Central Taiwan University of Science and Technology, Taiwan (China); Ho, Wen-Fu [Department of Materials Science and Engineering, Da-Yeh University, Taiwan (China); Huang, Ling-Hsiu [Institute of Biomedical Engineering and Material Science, Central Taiwan University of Science and Technology, Taiwan (China); Hsu, Hsueh-Chuan, E-mail: hchsu@ctust.edu.t [Department of Dental Technology and Materials Science, Central Taiwan University of Science and Technology, Taiwan (China); Institute of Biomedical Engineering and Material Science, Central Taiwan University of Science and Technology, Taiwan (China)

    2010-08-27

    The purpose of this study was to investigate the effect of surface treatments, including sandblasting and grinding, on the bond strength between a low-fusing porcelain and c.p. Ti, Ti-20Cr and Ti-10Zr alloys. The surface treatments were divided into 2 groups. Grinding surface treatment was applied to the first group, which served as the control, and sandblasting was applied to the second group. After treatment, low-fusing porcelain (Titankeramik) was fired onto the surface of the specimens. A universal testing machine was used to perform a 3-point bending test. The metal-ceramic interfaces were subjected to scanning electron microscopic analysis. Of the sandblasted samples, the debonding test showed that Ti-20Cr alloy had the strongest (31.50 MPa) titanium-ceramic bond (p < 005), followed by c.p. Ti (29.4 MPa) and Ti-10Zr (24.3 MPa). Of the grinded samples, Ti-20Cr alloy showed 27.3 MPa titanium-ceramic bond (p < 005), followed by c.p. Ti (14.3 MPa) and Ti-10Zr (failure). The SEM micrographs of the metal surface after debonding showed residual porcelain retained on all samples. On the whole, sandblasting surface treatment appears to have had a more beneficial effect on the Ti-ceramic bond strength than grinding surface treatment. Furthermore, surface treatment of Ti-20Cr with either grinding or sandblasting resulted in adequate bond strength, which exceeded the lower limit value in the ISO 9693 standard (25 MPa).

  20. A hybrid Taguchi-artificial neural network approach to predict surface roughness during electric discharge machining of titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Sanjeev; Batish, Ajay [Thapar University, Patiala (India); Singh, Rupinder [GNDEC, Ludhiana (India); Singh, T. P. [Symbiosis Institute of Technology, Pune (India)

    2014-07-15

    In the present study, electric discharge machining process was used for machining of titanium alloys. Eight process parameters were varied during the process. Experimental results showed that current and pulse-on-time significantly affected the performance characteristics. Artificial neural network coupled with Taguchi approach was applied for optimization and prediction of surface roughness. The experimental results and the predicted results showed good agreement. SEM was used to investigate the surface integrity. Analysis for migration of different chemical elements and formation of compounds on the surface was performed using EDS and XRD pattern. The results showed that high discharge energy caused surface defects such as cracks, craters, thick recast layer, micro pores, pin holes, residual stresses and debris. Also, migration of chemical elements both from electrode and dielectric media were observed during EDS analysis. Presence of carbon was seen on the machined surface. XRD results showed formation of titanium carbide compound which precipitated on the machined surface.

  1. Effect of the chemistry and structure of the native oxide surface film on the corrosion properties of commercial AZ31 and AZ61 alloys

    Energy Technology Data Exchange (ETDEWEB)

    Feliu, Sebastian, E-mail: sfeliu@cenim.csic.es [Centro Nacional de Investigaciones Metalurgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Maffiotte, C. [CIEMAT-DT edificio 30, Avda. Complutense, 22, 28040 Madrid (Spain); Samaniego, A.; Galvan, Juan Carlos [Centro Nacional de Investigaciones Metalurgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Barranco, Violeta [Centro Nacional de Investigaciones Metalurgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Instituto de Ciencias de Materiales de Madrid, ICMM, Consejo Superior de Investigaciones Cientificas, CSIC, Sor Juana Ines de la Cruz, 3, Cantoblanco, 28049, Madrid (Spain)

    2011-08-01

    The purpose of this study has been to advance in knowledge of the chemical composition, structure and thickness of the thin native oxide film formed spontaneously in contact with the laboratory atmosphere on the surface of freshly polished commercial AZ31 and AZ61 alloys with a view to furthering the understanding of protection mechanisms. For comparative purposes, and to more fully describe the behaviour of the native oxide film, the external oxide films formed as a result of the manufacturing process (as-received condition) have been characterised. The technique applied in this research to study the thin oxide films (thickness of just a few nanometres) present on the surface of the alloys has basically been XPS (X-ray photoelectron spectroscopy) in combination with ion sputtering. Corrosion properties of the alloys were studied in 0.6 M NaCl by measuring charge transfer resistance values, which are deduced from EIS (electrochemical impedance spectroscopy) measurements after 1 h of exposure. Alloy AZ61 generally showed better corrosion resistance than AZ31, and the freshly polished alloys showed better corrosion resistance than the alloys in as-received condition. This is attributed to a combination of (1) higher thickness of the native oxide film on the AZ61 alloy and (2) greater uniformity of the oxide film in the polished condition. The formation of an additional oxide layer composed by a mixture of spinel (MgAl{sub 2}O{sub 4}) and MgO seems to diminish the protective properties of the passive layer on the surface of the alloys in as-received condition.

  2. A survey on the effects of three surface treatment methods on bond strength between base-metal alloys and Ceromer material (Targis

    Directory of Open Access Journals (Sweden)

    Rokni. Sh.

    2004-08-01

    Full Text Available Statement of Problem: Ceramics and resins belong to the earliest tooth restorative materials. Nowadays new generations of these materials have provided a revolution in cosmetic dentistry. Ceramic Optimized polymer (Ceromer is a newly made product that the bond between this material and base metal alloys, which are used widely today, is paid too much attention. Purpose: The aim of this study was to evaluate the bond strength of targis (Ceromer to three types of base metal alloys through three different surface treatment methods. Materials and Methods: In this experimental study, ninety plates of Rexillium III, Silver cast and super cast alloys (3050.4 were prepared and surface treated through three different methods (air oxidation, vaccum oxidation and sandblast. All samples were then veneered with 1.mm thickness of Targis. After thermocycling, three-point bending test was performed by universal testing machine (Instron to evaluate the amount of forces at crack or fracture times in Targis. The type of failure (cohesive or adhesive was also evaluated microscopically. Statistical analyses were made using 2-factor ANOVA and Duncan tests. Results: The type of surface treatment method caused a statistically significant difference in force rate required for crack and fracture in Targis. Sandblasting was found as the best method. The type of alloys, in all three methods, had a significant effect just on crack creation attributing the largest amount of force to Rexillium III. Adhesive type of failure occurred mostly in super-cast alloys through air-oxidation method, and cohesive type was more among silver cast alloys and sandblast method. Conclusion: According to the results of this study, bond strength between Ceromer materials and base metal alloys is significantly great and Rexillium III alloy associated with sandblast technique the best combination.

  3. Atomistic studies of grain boundaries in alloys and compounds

    Energy Technology Data Exchange (ETDEWEB)

    Vitek, V.

    1992-02-01

    In this research project we carry out theoretical, computer modeling, studies of the atomic structure of grain boundaries in binary alloys. Both ordered and disordered alloys are investigated. The goal is to analyze those structural, chemical and electronic features that distinguish alloys from pure metals and are responsible for remarkably different intergranular fracture behavior of alloys when compared with pure metals. The most important phenomenon is, of course, segregation and related structural changes in the boundary region. When studying segregation phenomena copper-bismuth is a very suitable model system since bismuth segregation occurs readily, leads to boundary faceting and thus to remarkable changes in the boundary structure, as well as to a very strong embrittlement. Our recent research concentrated on the investigation of the structure of {Sigma} = 3 (111)/(11{bar 1}) facets formed during segregation from boundaries which were originally curved.

  4. Surface characterization of hydrogen charged and uncharged alpha-2 and gamma titanium aluminide alloys using AES and REELS

    Science.gov (United States)

    Shanabarger, M. R.

    1990-01-01

    The surfaces of selected uncharged and hydrogen charged alpha-2 and gamma titanium aluminide alloys with Nb additions were characterized by Auger electron (AES) and reflected electron energy loss (REELS) spectroscopy. The alloy surfaces were cleaned before analysis at room temperature by ion sputtering. The low energy (500 eV) ion sputtering process preferentially sputtered the surface concentration. The surface concentrations were determined by comparing AES data from the alloys with corresponding data from elemental references. No differences were observed in the Ti or Nb Auger spectra for the uncharged and hydrogen charged alloys, even though the alpha-2 alloy had 33.4 atomic percent dissolved hydrogen. Also, no differences were observed in the AES spectra when hydrogen was adsorbed from the gas phase. Bulk plasmon energy shifts were observed in all alloys. The energy shifts were induced either by dissolved hydrogen (alpha-2 alloy) or hydrogen adsorbed from the gas phase (alpha-2 and gamma alloys). The adsorption induced plasmon energy shifts were greatest for the gamma alloy and cp-Ti metal.

  5. Fabrication of super-hydrophobic surfaces on aluminum alloy substrates by RF-sputtered polytetrafluoroethylene coatings

    Directory of Open Access Journals (Sweden)

    Yang Wang

    2014-03-01

    Full Text Available In this work, we present a method of fabricating super-hydrophobic surface on aluminum alloy substrate. The etching of aluminum surfaces has been performed using Beck's dislocation etchant for different time to create micrometer-sized irregular steps. An optimised etching time of 50 s is found to be essential before polytetrafluoroethylene (PTFE coating, to obtain a highest water contact angle of 165±2° with a lowest contact angle hysteresis as low as 5±2°. The presence of patterned microstructure as revealed by scanning electron microscopy (SEM together with the low surface energy ultrathin RF-sputtered PTFE films renders the aluminum alloy surfaces highly super-hydrophobic.

  6. Theoretical Studies of Hydrogen Storage Alloys.

    Energy Technology Data Exchange (ETDEWEB)

    Jonsson, Hannes

    2012-03-22

    Theoretical calculations were carried out to search for lightweight alloys that can be used to reversibly store hydrogen in mobile applications, such as automobiles. Our primary focus was on magnesium based alloys. While MgH{sub 2} is in many respects a promising hydrogen storage material, there are two serious problems which need to be solved in order to make it useful: (i) the binding energy of the hydrogen atoms in the hydride is too large, causing the release temperature to be too high, and (ii) the diffusion of hydrogen through the hydride is so slow that loading of hydrogen into the metal takes much too long. In the first year of the project, we found that the addition of ca. 15% of aluminum decreases the binding energy to the hydrogen to the target value of 0.25 eV which corresponds to release of 1 bar hydrogen gas at 100 degrees C. Also, the addition of ca. 15% of transition metal atoms, such as Ti or V, reduces the formation energy of interstitial H-atoms making the diffusion of H-atoms through the hydride more than ten orders of magnitude faster at room temperature. In the second year of the project, several calculations of alloys of magnesium with various other transition metals were carried out and systematic trends in stability, hydrogen binding energy and diffusivity established. Some calculations of ternary alloys and their hydrides were also carried out, for example of Mg{sub 6}AlTiH{sub 16}. It was found that the binding energy reduction due to the addition of aluminum and increased diffusivity due to the addition of a transition metal are both effective at the same time. This material would in principle work well for hydrogen storage but it is, unfortunately, unstable with respect to phase separation. A search was made for a ternary alloy of this type where both the alloy and the corresponding hydride are stable. Promising results were obtained by including Zn in the alloy.

  7. Nickel Alloy Primary Water Bulk Surface and SCC Corrosion Film Analytical Characterization and SCC Mechanistic Implications

    Energy Technology Data Exchange (ETDEWEB)

    Morton, D.; Lewis, N.; Hanson, M.; Rice, S.; Sanders, P.

    2007-04-18

    Alloy 600 corrosion coupon tests were performed: (1) to quantify the temperature dependency of general corrosion and (2) to characterize the composition and structure of bulk surface corrosion films for comparison with ongoing primary water SCC (PWSCC) crack tip corrosion film analyses. Results suggest that the thermal activation energy of Alloy 600 corrosion is consistent with the thermal activation energy of nickel alloy PWSCC. Analytical investigations of the structure and composition of Alloy 600 bulk surface corrosion oxides revealed a duplex (inner and outer) oxide layer structure. The outer layer is discontinuous and comprised of relatively large (1 to 3 {micro}m) nickel ferrite crystals and smaller ({approx}0.1 {micro}m) chromium containing nickel ferrite crystals. The inner layer consists of a relatively continuous chromite spinel (major phase) and chromia (Cr{sub 2}O{sub 3} minor phase) which formed through non-selective oxidation. Chromia and dealloyed Alloy 600 (highly Ni enriched metal) were only observed at 337 C (640 F) and only along the boundaries of deformation induced fine grains and subcells. Specimens having deformation free surfaces exhibited continuous uniform inner chromite spinel oxide layers. Specimens with machining induced surface deformation produced non-uniform inner layer oxides (chromite spinel, Cr{sub 2}O{sub 3} and unoxidized material). PWSCC crack tip oxides, in contrast, were fine grain (no duplex structure) and consisted of both chromium rich spinels and ''NiO'' structure oxides. Generally, nickel rich oxides were more abundant under more oxidized conditions (reduced coolant hydrogen) and spinel rich crack tip oxides were favored under more reducing conditions (increased coolant hydrogen). Bulk surface corrosion film thickness did not correlate with observed SCC growth rates. These results suggest that corrosion is not the rate controlling step of PWSCC but rather that PWSCC and corrosion have a common rate

  8. Corrosion behavior of Alloy 22 in heated surface test conditions in simulated Yucca Mountain Nuclear Repository environment

    Science.gov (United States)

    Badwe, Sunil

    In the nuclear repository conditions, the nuclear waste package wall surfaces will be at elevated temperatures because of the heat generated by fission reactions within the waste. It is anticipated that the ground water may contain varying levels of anions such as chloride, nitrate, sulfate picked up from the rocks. The ground waters could seep through the rock faults and drip on to the waste packages. The dripped water will evaporate due to the heat from the nuclear waste leaving behind concentrated brine which eventually becomes dry salt deposit. The multi-ionic salts in the ground water are expected to be hygroscopic in nature. The next drop of water falling at the same place or the humidity in the repository will transform the hygroscopic salt deposit into a more concentrated brine. This cycle will continue for years and eventually a potentially corrosive brine will be formed on the waste package surface. Hence the waste package surface goes through the alternate wet-dry cycles. These conditions indicate that the concentration and pH of the environment in the repository vary considerably. The conventional corrosion tests hardly simulate these varying environmental conditions. Hence there has been a need to develop an electrochemical test that could closely simulate the anticipated repository conditions stated above. In this research, a new electrochemical method, called as Heated Surface Corrosion testing (HSCT) has been devised and tested. In the conventional testing the electrolyte is heated and in HSCT the working electrode is heated. The present study employs the temperature of 80°C which may be one of the temperatures of the waste package surface. The new HSCT was validated by testing stainless steel type 304. The HSCT was observed to be more aggressive than the conventional tests. Initiation of pitting of SS 304 in chloride solution (pH 3) occurred at much shorter exposure times in the HSCT condition than the exposure time required for pitting in

  9. Effects of surface friction treatment on the in vitro release of constituent metals from the biomedical Co–29Cr–6Mo–0.16N alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xiaoyu [Graduate School of Engineering, Tohoku University, Sendai 980-8577 (Japan); Li, Yunping, E-mail: lyping@csu.edu.cn [State Key Lab for Powder Metallurgy, Central South University, Changsha 410083 (China); School of Materials Science and Engineering, Central South University, Changsha (China); Hou, Yuhang [Graduate School of Engineering, Tohoku University, Sendai 980-8577 (Japan); Bian, Huakang; Koizumi, Yuichiro; Chiba, Akihiko [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan)

    2016-07-01

    Due to the ignorance by many researchers on the influence of starting microstructure on the metal release of biomedical materials in human body after implant, in this study, the effect of surface friction treatment on the in vitro release of the constituent elements of the biomedical Co–29Cr–6Mo–0.16N (CCM) alloy is investigated for the first time by immersion test in lactic acid solution combined with electron backscatter diffraction, transmission electron microscope, X-ray diffraction, X-ray photoelectron spectroscopy, and inductively coupled plasma atomic emission spectroscopy (ICP-EOS). The results indicate that friction treatment on the as-annealed CCM alloy sample surface leads to a planar strain-induced martensitic transformation (SIMT) on sample surface; this greatly accelerates the release of all the constituent elements and, in particular, that of Co as indicated by the ICP-EOS analysis. This increase can be ascribed to a localized deformation that occurred over the entire sample surface, with the dislocation density being high within the SIMTed phase and low in the alloy matrix. - Highlights: • Immersion test of biomedical CCM alloy in lactic acid solution was conducted. • Surface friction on CCM alloy leads to martensitic transformation. • The friction treatment accelerated the release of all the elements especially Co. • Localized deformation accounts for the accelerated release of elements.

  10. Effect of whitening toothpaste on titanium and titanium alloy surfaces

    National Research Council Canada - National Science Library

    Faria, Adriana Cláudia Lapria; Bordin, Angelo Rafael de Vito; Pedrazzi, Vinícius; Rodrigues, Renata Cristina Silveira; Ribeiro, Ricardo Faria

    2012-01-01

    .... Whitening toothpastes with peroxides are available for patients with high aesthetic requirements, but the effect of whitening toothpastes on titanium surfaces is not yet known, although titanium...

  11. Process mechanics and surface integrity of low plasticity burnishing of SE508 nitinol alloy

    Science.gov (United States)

    McKinney, John Ellis, Jr.

    Superelastic Nitinol and shape memory alloys have attracted growing attentions over the recent years in the areas of biomedical and aerospace applications. Surface integrity of Nitinol devices by various fabrication processes is critical for their functionality and performance. Low plasticity burnishing (LPB) is a surface enhancement process to improve surface integrity due to its unique capability to plastically deform material in the deep subsurface on the order of a 500-1000microm. This thesis focuses on the dynamic mechanical behavior of SE508 Nitinol (NiTi) alloy and process mechanics and surface integrity by ball burnishing of the material. The stress-strain behaviors of SE508 NiTi alloy at quasi-static and high strain rates were experimentally determined using a series of compression testing. Then, the experimentally determined stress-strain behavior was used in correlation with Hertzian theory of contact mechanics in ball burnishing of the material. It was found that quasi-static compressive stress-strain behavior correlates well with Hertzian peak pressure. This serves as a basis to select burnishing loads. The effects of LPB parameters, i.e. burnishing pressure, feed, speed, number of path, and pattern on surface integrity characteristics such as surface topography, roughness, microhardness, and microstructure are investigated.

  12. Surface magnetism of L10CoPt alloy: first principles predictions.

    Science.gov (United States)

    Liu, Zhenyu; Wang, Guofeng

    2017-09-06

    We used the first-principles density functional theory (DFT) to predict the magnetic properties of (1 0 0), (0 0 1), (1 0 1), (1 1 0), and (1 1 1) surfaces of L1 0 ordered CoPt alloy. Our results indicate that bulk-terminated CoPt surfaces exhibit magnetic moment higher than that of bulk CoPt crystal and surface magnetic anisotropy favoring in-plane magnetization. Moreover, our DFT calculations predict that Pt prefers to segregate to the outermost layer of all these five CoPt surfaces with energy gain in the range of 0.05-0.47 eV for each segregated Pt atom. Comparing the structural and magnetic properties of the bulk-terminated and Pt-segregated CoPt surfaces, we found that Pt surface segregation led to larger contraction relaxation, reduced magnetic moments (with the exception of (1 1 0) surface), smaller spin canting angles, and an out-of-plane contribution to the surface magnetic anisotropy energy of the CoPt surfaces. Furthermore, our electronic structure analysis suggests that the change in the density of [Formula: see text] minority spin states of surface Co atoms mainly underlies the observed phenomena related to the surface magnetism of L1 0 CoPt alloy.

  13. Fatigue performance of medical Ti6Al4V alloy after mechanical surface treatments.

    Directory of Open Access Journals (Sweden)

    Robert Sonntag

    Full Text Available Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material's microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements.

  14. Fatigue performance of medical Ti6Al4V alloy after mechanical surface treatments.

    Science.gov (United States)

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material's microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements.

  15. Surface characteristics and corrosion behaviour of WE43 magnesium alloy coated by SiC film

    Energy Technology Data Exchange (ETDEWEB)

    Li, M. [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Cheng, Y., E-mail: chengyan@pku.edu.cn [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Zheng, Y.F. [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Zhang, X.; Xi, T.F. [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Wei, S.C. [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China); Department of Oral and Maxillofacial Surgery, School and Hospital of Stomatology, Peking University, Beijing 100871 (China)

    2012-01-15

    Amorphous SiC film has been successfully fabricated on the surface of WE43 magnesium alloy by plasma enhanced chemical vapour deposition (PECVD) technique. The microstructure and elemental composition were analyzed by transmission electron microscopy (TEM), glancing angle X-ray diffraction (GAXRD) and X-ray photoelectron spectroscopy (XPS), respectively. The immersion test indicated that SiC film could efficiently slow down the degradation rate of WE43 alloy in simulated body fluid (SBF) at 37 {+-} 1 Degree-Sign C. The indirect toxicity experiment was conducted using L929 cell line and the results showed that the extraction medium of SiC coated WE43 alloys exhibited no inhibitory effect on L929 cell growth. The in vitro hemocompatibility of the samples was investigated by hemolysis test and blood platelets adhesion test, and it was found that the hemolysis rate of the coated WE43 alloy decreased greatly, and the platelets attached on the SiC film were slightly activated with a round shape. It could be concluded that SiC film prepared by PECVD made WE43 alloy more appropriate to biomedical application.

  16. Biomimetic hydrophobic surface fabricated by chemical etching method from hierarchically structured magnesium alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yan; Yin, Xiaoming; Zhang, Jijia [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Wang, Yaming [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Han, Zhiwu, E-mail: zwhan@jlu.edu.cn [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Ren, Luquan [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China)

    2013-09-01

    As one of the lightest metal materials, magnesium alloy plays an important role in industry such as automobile, airplane and electronic product. However, magnesium alloy is hindered due to its high chemical activity and easily corroded. Here, inspired by typical plant surfaces such as lotus leaves and petals of red rose with super-hydrophobic character, the new hydrophobic surface is fabricated on magnesium alloy to improve anti-corrosion by two-step methodology. The procedure is that the samples are processed by laser first and then immersed and etched in the aqueous AgNO{sub 3} solution concentrations of 0.1 mol/L, 0.3 mol/L and 0.5 mol/L for different times of 15 s, 40 s and 60 s, respectively, finally modified by DTS (CH{sub 3}(CH{sub 2}){sub 11}Si(OCH{sub 3}){sub 3}). The microstructure, chemical composition, wettability and anti-corrosion are characterized by means of SEM, XPS, water contact angle measurement and electrochemical method. The hydrophobic surfaces with microscale crater-like and nanoscale flower-like binary structure are obtained. The low-energy material is contained in surface after DTS treatment. The contact angles could reach up to 138.4 ± 2°, which hydrophobic property is both related to the micro–nano binary structure and chemical composition. The results of electrochemical measurements show that anti-corrosion property of magnesium alloy is improved. Furthermore, our research is expected to create some ideas from natural enlightenment to improve anti-corrosion property of magnesium alloy while this method can be easily extended to other metal materials.

  17. Surface Roughness Models and Their Experimental Validation in Micro Milling of 6061-T6 Al Alloy by Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Jie Yi

    2015-01-01

    Full Text Available Due to the widespread use of high-accuracy miniature and micro features or components, it is required to predict the machined surface performance of the micro milling processes. In this paper, a new predictive model of the surface roughness is established by response surface method (RSM according to the micro milling experiment of 6061-T6 aluminum alloy which is carried out based on the central composite circumscribed (CCC design. Then the model is used to analyze the effects of parameters on the surface roughness, and it can be concluded that the surface roughness increases with the increasing of the feed rate and the decreasing of the spindle speed. At last, based on the model the contour map of the surface roughness and material removal rate is established for optimizing the process parameters to improve the cutting efficiency with good surface roughness. The prediction results from the model have good agreement with the experimental results.

  18. A simple surface treatment and characterization of AA 6061 aluminum alloy surface for adhesive bonding applications

    Science.gov (United States)

    Saleema, N.; Sarkar, D. K.; Paynter, R. W.; Gallant, D.; Eskandarian, M.

    2012-11-01

    Structural adhesive bonding of aluminum is widely used in aircraft and automotive industries. It has been widely noted that surface preparation of aluminum surfaces prior to adhesive bonding plays a significant role in improving the strength of the adhesive bond. Surface cleanliness, surface roughness, surface wettability and surface chemistry are controlled primarily by proper surface treatment methods. In this study, we have employed a very simple technique influencing all these criteria by simply immersing aluminum substrates in a very dilute solution of sodium hydroxide (NaOH) and we have studied the effect of varying the treatment period on the adhesive bonding characteristics. A bi-component epoxy adhesive was used to join the treated surfaces and the bond strengths were evaluated via single lap shear (SLS) tests in pristine as well as degraded conditions. Surface morphology, chemistry, crystalline nature and wettability of the NaOH treated surfaces were characterized using various surface analytical tools such as scanning electron microscopy and energy dispersive X-ray analysis (SEM/EDX), optical profilometry, infrared reflection absorption spectroscopy, X-ray photoelectron spectroscopy, X-ray diffraction and contact angle goniometry. Excellent adhesion characteristics with complete cohesive failure of the adhesive were encountered on the NaOH treated surfaces that are comparable to the benchmark treatments such as anodization, which involve use of strong acids and multiple steps of treatment procedures. The NaOH treatment reported in this work is a very simple method with the use of a very dilute solution with simple ultrasonication being sufficient to produce durable joints.

  19. Surface Roughening Behavior of 6063 Aluminum Alloy during Bulging by Spun Tubes

    Directory of Open Access Journals (Sweden)

    Yang Cai

    2017-03-01

    Full Text Available Severe surface roughening during the hydroforming of aluminum alloy parts can produce surface defects that severely restrict their application in the automobile and aerospace industry. To understand the relation between strain, grain size and surface roughness under biaxial stress conditions, hydro-bulging tests of aluminum alloy tubes were carried out, and the tubes with different grain sizes were prepared by a spinning and annealing process. The surface roughness was measured by a laser scanning confocal microscope to evaluate the surface roughening macroscopical behavior, and the corresponding microstructures were observed using electron back-scattered diffraction (EBSD to reveal the roughening microscopic behavior. The results obtained show that the surface roughness increased with both strain and grain size under biaxial stress. No surface defects were observed on the surface when the grain size was less than 105 μm if the strain was less than 18%, or when the grain size was between 130 and 175 μm if the strain was less than 15.88% and 7.15%, respectively. The surface roughening microscopic behavior was identified as an inhomogeneous grain size distribution, which became more pronounced with increasing grain size and resulted in greater local deformation. Concentrated grain orientation also results in severe inhomogeneous deformation during plastics deformation, and serious surface roughening.

  20. Evaluation of shear bond strength of composite resin to nonprecious metal alloys with different surface treatments

    Directory of Open Access Journals (Sweden)

    Yassini E.

    2007-07-01

    Full Text Available Background and Aim: Replacing fractured ceramometal restorations may be the best treatment option, but it is costly. Many different bonding systems are currently available to repair the fractured ceramometal restorations. This study compared the shear bond strength of composite to a base metal alloy using 4 bonding systems.Materials and Methods: In this experimental in vitro study, fifty discs, casted in a Ni-Cr-Be base metal alloy (Silvercast, Fulldent,were ground with 120, 400 and 600 grit sandpaper and divided equally into 5 groups receiving 5 treatments for veneering. Conventional feldspathic porcelain (Ceramco2, Dentsply Ceramco was applied on control group (PFM or group1 and the remaining metal discs were air- abraded for 15 seconds with 50 mm aluminum oxide at 45 psi and washed for 5 seconds under tap water.Then the specimens were dried by compressed air and the  groups were treated with one of the bonding systems as follows: All-Bond 2 (AB, Ceramic Primer (CP, Metal Primer II (MP and Panavia F2 (PF. An opaque composite (Foundation opaque followed by a hybrid composite (Gradia Direct was placed on the treated metal surface and light cured separately. Specimens were stored in distilled water at 370C and thermocycled prior to shear strength testing. Fractured specimens were evaluated under a stereomicroscope. Statistical analysis was performed with one way ANOVA and Tukey HSD tests. P<0.05 was considered as the level of significance.Results: Mean shear bond strengths of the groups in MPa were as follows: PFM group 38.6±2, All-Bond 2 17.06±2.85, Ceramic Primer 14.72±1.2, Metal Primer II 19.04±2.2 and Panavia F2 21.37±2.1. PFM group exhibited the highest mean shear bond strength and Ceramic Primer showed the lowest. Tukey's HSD test revealed the mean bond strength of the PFM group to be significantly higher than the other groups (P<0.001. The data for the PF group was significantly higher than AB and CP groups (P<0.05 and the shear

  1. Tribological Properties of Aluminum Alloy treated by Fine Particle Peening/DLC Hybrid Surface Modification

    Directory of Open Access Journals (Sweden)

    Nanbu H.

    2010-06-01

    Full Text Available In order to improve the adhesiveness of the DLC coating, Fine Particle Peening (FPP treatment was employed as pre-treatment of the DLC coating process. FPP treatment was performed using SiC shot particles, and then AA6061-T6 aluminum alloy was DLC-coated. A SiC-rich layer was formed around the surface of the aluminum alloy by the FPP treatment because small chips of shot particles were embedded into the substrate surface. Reciprocating sliding tests were conducted to measure the friction coefficients. While the DLC coated specimen without FPP treatment showed a sudden increase in friction coefficient at the early stage of the wear cycles, the FPP/DLC hybrid treated specimen maintained a low friction coefficient value during the test period. Further investigation revealed that the tribological properties of the substrate after the DLC coating were improved with an increase in the amount of Si at the surface.

  2. Surface Chemistry of Aluminium Alloy Slid against Steel Lubricated by Organic Friction Modifier in Hydrocarbon Oil

    Directory of Open Access Journals (Sweden)

    Ichiro Minami

    2012-01-01

    Full Text Available The lubrication mechanism of aluminium alloy slid against steel was investigated from the standpoint of surface chemistry. Low friction and low wear were observed using glycerol mono-olate in a hydrocarbon as lubricant. Increase in the silicon content in the aluminium alloy during rubbing was observed by surface analyses using (1 Auger electron spectroscopy, (2 scanning electron microscopy along with energy dispersive X-ray spectroscopy, and (3 X-ray photoelectron spectroscopy. Mild removal of the passive state (aluminium oxide from the uppermost surface by the additive during the running-in process was proposed as the lubrication mechanism. The importance of additive chemistry that improves the running-in process was pointed out.

  3. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications

    Directory of Open Access Journals (Sweden)

    Agnieszka Witecka, Akiko Yamamoto, Henryk Dybiec and Wojciech Swieszkowski

    2012-01-01

    Full Text Available Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1, 3-aminopropyltriethoxysilane (S2, 3-isocyanatopyltriethoxysilane (S3, phenyltriethoxysilane (S4 and octadecyltriethoxysilane (S5. The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg2+ ions released during the cell culture indicated that silanization does not affect substrate degradation.

  4. Surface Modification of Light Alloys by Low-Energy High-Current Pulsed Electron Beam

    Directory of Open Access Journals (Sweden)

    X. D. Zhang

    2012-01-01

    Full Text Available This paper reviews results obtained by the research groups developing the low-energy high-current pulsed electron beam (LEHCPEB in Dalian (China and Metz (France on the surface treatment of light alloys. The pulsed electron irradiation induces an ultra-fast thermal cycle at the surface combined with the formation of thermal stress and shock waves. As illustrated for Mg alloys and Ti, this results in deep subsurface hardening (over several 100 μm which improves the wear resistance. The analysis of the top surface melted surface of light alloys also often witnesses evaporation and condensation of chemical species. This phenomenon can significantly modify the melt chemistry and was also suggested to lead to the development of specific solidification textures in the rapidly solidified layer. The potential use of the LEHCPEB technique for producing thermomechanical treatments under the so-called heating mode and, thus, modify the surface crystallographic texture, and enhance solid-state diffusion is also demonstrated in the case of the FeAl intermetallic compound.

  5. A simple surface treatment and characterization of AA 6061 aluminum alloy surface for adhesive bonding applications

    Energy Technology Data Exchange (ETDEWEB)

    Saleema, N., E-mail: saleema.noormohammed@imi.cnrc-nrc.gc.ca [National Research Council of Canada (ATC-NRC), 501 Boulevard University East, Saguenay, Quebec G7H 8C3 (Canada); Sarkar, D.K. [Centre Universitaire de Recherche sur l' Aluminium (CURAL), University of Quebec at Chicoutimi (UQAC), 555 Boulevard University East, Saguenay, Quebec G7H 2B1 (Canada); Paynter, R.W. [Institut National de la Recherche Scientifique Energie Materiaux Telecommunications (INRS-EMT), 1650 Boulevard Lionel-Boulet, Varennes, Quebec J3X 1S2 (Canada); Gallant, D.; Eskandarian, M. [National Research Council of Canada (ATC-NRC), 501 Boulevard University East, Saguenay, Quebec G7H 8C3 (Canada)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer A very simple surface treatment method to achieve excellent and durable aluminum adhesive bonding. Black-Right-Pointing-Pointer Our method involves simple immersion of aluminum in very dilute NaOH solution at room temperature with no involvement of strong acids or multiple procedures. Black-Right-Pointing-Pointer Surface analysis via various surface characterization techniques showed morphological and chemical modifications favorable for obtaining highly durable bond strengths on the treated surface. Black-Right-Pointing-Pointer Safe, economical, reproducible and simple method, easily applicable in industries. - Abstract: Structural adhesive bonding of aluminum is widely used in aircraft and automotive industries. It has been widely noted that surface preparation of aluminum surfaces prior to adhesive bonding plays a significant role in improving the strength of the adhesive bond. Surface cleanliness, surface roughness, surface wettability and surface chemistry are controlled primarily by proper surface treatment methods. In this study, we have employed a very simple technique influencing all these criteria by simply immersing aluminum substrates in a very dilute solution of sodium hydroxide (NaOH) and we have studied the effect of varying the treatment period on the adhesive bonding characteristics. A bi-component epoxy adhesive was used to join the treated surfaces and the bond strengths were evaluated via single lap shear (SLS) tests in pristine as well as degraded conditions. Surface morphology, chemistry, crystalline nature and wettability of the NaOH treated surfaces were characterized using various surface analytical tools such as scanning electron microscopy and energy dispersive X-ray analysis (SEM/EDX), optical profilometry, infrared reflection absorption spectroscopy, X-ray photoelectron spectroscopy, X-ray diffraction and contact angle goniometry. Excellent adhesion characteristics with complete cohesive failure

  6. Application of Thermodynamic Databases to the Evaluation of Surface Tensions of Molten Alloys, Salt Mixtures and Oxide Mixtures

    OpenAIRE

    Tanaka, Toshihiro; Iida, Takamichi; Hack, Klaus; Hara, Shigeta

    1996-01-01

    The authors discuss the application of thermodynamic solution databases, which have been constructed so far to calculate thermodynamic properties and phase diagrams, to the evaluation of surface tensions of molten alloys, salt mixtures and oxide mixtures. In particular, the relationship between the excess Gibbs energy in the bulk phase and that in the "surface phase" which are used in Butler's equation for surface tension was derived for molten ionic solutions as well as molten alloys. In thi...

  7. Surface structures and osteoblast response of hydrothermally produced CaTiO{sub 3} thin film on Ti-13Nb-13Zr alloy

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jin-Woo, E-mail: jinwoo@knu.ac.kr [Department of Periodontology, School of Dentistry, Kyungpook National University, 188-1, Samduk 2Ga, Jung-Gu, Daegu 700-412 (Korea, Republic of); Tustusmi, Yusuke [Department of Metals, Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental Univeristy, Tokyo 101-0062 (Japan); Lee, Chong Soo; Park, Chan Hee [Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Kim, Youn-Jeong; Jang, Je-Hee [Department of Periodontology, School of Dentistry, Kyungpook National University, 188-1, Samduk 2Ga, Jung-Gu, Daegu 700-412 (Korea, Republic of); Khang, Dongwoo; Im, Yeon-Min [School of Materials Science and Engineering, Gyeongsang National University, Jinju 600-701 (Korea, Republic of); Doi, Hisashi; Nomura, Naoyuki; Hanawa, Takao [Department of Metals, Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental Univeristy, Tokyo 101-0062 (Japan)

    2011-06-15

    This study investigated the surface characteristics and in vitro biocompatibility of a titanium (Ti) oxide layer incorporating calcium ions (Ca) obtained by hydrothermal treatment with or without post heat-treatment in the Ti-13Nb-13Zr alloy. The surface characteristics were evaluated by scanning electron microscopy, thin-film X-ray diffractometry, X-ray photoelectron spectroscopy, atomic force microscopy and contact angle measurements. In vitro biocompatibility of the Ca-containing surfaces was assessed in comparison with untreated surfaces using a pre-osteoblast cell line. Hydrothermal treatment produced a crystalline CaTiO{sub 3} layer. Post heat-treatment at 400 deg. C for 2 h in air significantly decreased water contact angles in the CaTiO{sub 3} layer (p < 0.001). The Ca-incorporated alloy surfaces displayed markedly increased cell viability and ALP activity compared with untreated surfaces (p < 0.001), and also an upregulated expression of various integrin genes ({alpha}1, {alpha}2, {alpha}5, {alpha}v, {beta}1 and {beta}3) at an early incubation time-point. Post heat-treatment further increased attachment and ALP activity in cells grown on Ca-incorporated Ti-13Nb-13Zr alloy surfaces. The results indicate that the Ca-incorporated oxide layer produced by hydrothermal treatment and a simple post heat-treatment may be effective in improving bone healing in Ti-13Nb-13Zr alloy implants by enhancing the viability and differentiation of osteoblastic cells.

  8. Mirror reactor surface study

    Energy Technology Data Exchange (ETDEWEB)

    Hunt, A. L.; Damm, C. C.; Futch, A. H.; Hiskes, J. R.; Meisenheimer, R. G.; Moir, R. W.; Simonen, T. C.; Stallard, B. W.; Taylor, C. E.

    1976-09-01

    A general survey is presented of surface-related phenomena associated with the following mirror reactor elements: plasma first wall, ion sources, neutral beams, director converters, vacuum systems, and plasma diagnostics. A discussion of surface phenomena in possible abnormal reactor operation is included. Several studies which appear to merit immediate attention and which are essential to the development of mirror reactors are abstracted from the list of recommended areas for surface work. The appendix contains a discussion of the fundamentals of particle/surface interactions. The interactions surveyed are backscattering, thermal desorption, sputtering, diffusion, particle ranges in solids, and surface spectroscopic methods. A bibliography lists references in a number of categories pertinent to mirror reactors. Several complete published and unpublished reports on surface aspects of current mirror plasma experiments and reactor developments are also included.

  9. Studies of the AA2519 Alloy Hot Rolling Process and Cladding with EN AW-1050A Alloy

    Directory of Open Access Journals (Sweden)

    Płonka B.

    2016-03-01

    Full Text Available The objective of the study was to determine the feasibility of plastic forming by hot rolling of the AA2519 aluminium alloy sheets and cladding these sheets with a layer of the EN AW-1050A alloy. Numerous hot-rolling tests were carried out on the slab ingots to define the parameters of the AA2519 alloy rolling process. It has been established that rolling of the AA2519 alloy should be carried out in the temperature range of 400-440°C. Depending on the required final thickness of the sheet metal, appropriate thickness of the EN AW-1050A alloy sheet, used as a cladding layer, was selected. As a next step, structure and mechanical properties of the resulting AA2519 alloy sheets clad with EN AW-1050A alloy was examined. The thickness of the coating layer was established at 0,3÷0,5mm. Studies covered alloy grain size and the core alloy-cladding material bond strength.

  10. Adhesion, activation, and aggregation of blood platelets and biofilm formation on the surfaces of titanium alloys Ti6Al4V and Ti6Al7Nb.

    Science.gov (United States)

    Walkowiak-Przybyło, M; Klimek, L; Okrój, W; Jakubowski, W; Chwiłka, M; Czajka, A; Walkowiak, B

    2012-03-01

    Titanium alloys are still on the top list of fundamental materials intended for dental, orthopedics, neurological, and cardiovascular implantations. Recently, a special attention has been paid to vanadium-free titanium alloy, Ti6Al7Nb, that seems to represent higher biocompatibility than traditional Ti6Al4V alloy. Surprisingly, these data are not thoroughly elaborated in the literature; particularly there is a lack of comparative experiments conducted simultaneously and at the same conditions. Our study fills these shortcomings in the field of blood contact and microbiological colonization. To observe platelets adhesion and biofilm formation on the surfaces of compared titanium alloys, fluorescence microscope Olympus GX71 and scanning electron microscope HITACHI S-3000N were used. Additionally, flow cytometry analysis of platelets aggregation and activation in the whole blood after contact with sample surface, as an essential tool for biomaterial thrombocompatibility assessment, was proposed. As a result of our study it was demonstrated that polished surfaces of Ti6Al7Nb and Ti6Al4V alloys after contact with whole citrated blood and E. coli bacterial cells exhibit a considerable difference. Overall, it was established that Ti6Al4V has distinct tendency to higher thrombogenicity, more excessive bacterial biofilm formation and notable cytotoxic properties in comparison to Ti6Al7Nb. However, we suggest these studies should be extended for other types of cells and biological objects. Copyright © 2012 Wiley Periodicals, Inc.

  11. Studying the Super-cooled Solid Solution Breakdown of V-1341 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Yu. A. Puchkov

    2017-01-01

    Full Text Available Deformable alloys of the Al-Mg-Si system are widely used in aviation industry, rocket engineering, shipbuilding, as well as on railway and highway transport. These alloys are characterized by high stamping ability, weld-ability, and machinability with a comparatively high strength and corrosion resistance in a heat-strengthened state. A promising alloy of the Al-Mg-Si system with increased structural strength and manufacturability is on par with foreign analogues in properties is the V-1341 alloy [1, 2].The properties of heat-treatable aluminum alloys strongly depend on the cooling rate of the product during quenching [3-12], which determines the structure and level of residual stresses. Decrease in structural strength, tendency to pitting and inter-crystalline corrosion with slow cooling from the quenching temperature is caused by formation of coarse unequiaxed precipitate, precipitates-free zones, and also by decreasing proportion of inclusions of the strengthening phase [3-12].Thus, the relevant task is to study the effect of isothermal quenching modes on the structure of deformable V-1341 aluminum alloy thermally hardened.The paper studies the impact of isothermal time in quenching on the composition and morphology of breakdown products of the V-1341 alloy solid solution. It is shown that at isothermal time under the solid solution breakdown, at first on the dispersoid surface and then in the solid solution are formed and grow large needle-like crystals of the β'-phase which are structural concentrators of stresses. An increasing isothermal time leads to decreasing solid solution super-saturation by doping elements and vacancies. This leads to a decrease in the fraction of the coherent finely dispersed hardening β '' phase, and also to an increase in the width of the precipitates-free zone.

  12. [The effect of epigallocatechin gallate (EGCG) on the surface properties of nickel-chromium dental casting alloys after electrochemical corrosion].

    Science.gov (United States)

    Qiao, Guang-yan; Zhang, Li-xia; Wang, Jue; Shen, Qing-ping; Su, Jian-sheng

    2014-08-01

    To investigate the effect of epigallocatechin gallate (EGCG) on the surface properties of nickel-chromium dental alloys after electrochemical corrosion. The surface morphology and surface structure of nickel-chromium dental alloys were examined by stereomicroscope and scanning electron microscopy before and after electrochemical tests in 0 g/L and 1.0 g/L EGCG artificial saliva. The surface element component and chemical states of nickel-chromium dental alloys were analyzed by X-ray photoelectron spectrograph after electrochemical tests in 0 g/L and 1.0 g/L EGCG artificial saliva. More serious corrosion happened on the surface of nickel-chromium alloy in 1.0 g/L EGCG artificial saliva than in 0 g/L EGCG. The diameters of corrosion pits were smaller, and the dendrite structure of the alloy surface was not affected in 0 g/L EGCG. While the diameters of corrosion pits were larger, the dendritic interval of the alloy surface began to merge, and the dendrite structure was fuzzy in 1.0 g/L EGCG. In addition, the O, Ni, Cr, Be, C and Mo elements were detected on the surface of nickel-chromium alloys after sputtered for 120 s in 0 g/L EGCG and 1.0 g/L EGCG artificial saliva after electrochemical corrosion, and the surface oxides were mainly NiO and Cr(2)O(3). Compared with 0 g/L EGCG artificial saliva, the content of O, NiO and Cr(2)O(3) were lower in 1.0 g/L EGCG. The results of surface morphology and the corrosion products both show that the corrosion resistance of nickel-chromium alloys become worse and the oxide content of corrosion products on the surface reduce in 1.0 g/L EGCG artificial saliva.

  13. EVALUATION OF MACHINABILITY OF DUCTILE IRONS ALLOYED WITH Ni AND Cu IN TERMS OF CUTTING FORCES AND SURFACE QUALITY

    Directory of Open Access Journals (Sweden)

    Yücel AŞKUN

    2003-02-01

    Full Text Available Due to the enhanced strength, ductility and thoughness of Ductile Iron (DI when compared to the other types cast iron, its machinability is relatively poor. When a steel part is replaced with ductile iron, however, better machinability is considered to be the most important gain. This study presents the results of machining tests of ductile irons alloyed with Ni and Cu at various contents to determine the effect of their microstructure and mechanical properties on cutting forces and surface roughness. Six different specimen groups of ductile iron alloyed with various amounts of nickel and copper were subjected to machining tests and their machinabilities were investigated based on cutting forces and surface roughness criteria. The results were evaluated according to microstructure and mechanical properties of specimens determined before. In terms of both criterion, the best result obtained was specimen added 0.7 % Ni and 0.7 % Cu. When the specimens were evaluated according to their mechanical properties, the specimens alloyed 1 % Ni and 0.65 % Cu seemed promising.

  14. The effect of cutting process on surface microstructure and hardness of pure and Al 6061 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Adnan Akkurt

    2015-09-01

    Full Text Available In this study pure aluminium and Al 6061 aluminium alloy material had been cut with saw, milling, submerged plasma, plasma, laser, wire electric discharge machining, oxyfuel and Abrasive water jet. Microstructures and hardness variations of cut surfaces which obtained with different processes have been investigated. Results of the study show that the hardness and surface quality of the cut surface is affected from the kind of cutting process. Microstructure of cut surfaces is affected from the kind of cutting process. Microstructural changes during cutting of the materials are observed with all of the cutting process other than Abrasive water jet. Abrasive water jet method can be effectively used in industrial applications where no microstructural changes and hardness reduction is essential.

  15. Laser Nanostructurization of the Metal and Alloy Surfaces

    Science.gov (United States)

    Kanavin, Andrei; Kozlovskaya, Natalia; Krokhin, Oleg; Zavestovskaya, Irina

    2010-10-01

    The results from experimental and theoretical investigation of material pulsed laser treatment aimed at obtaining nano- and microstructured surface are presented. An experiment has been performed on the modification of indium surface using a solid-state diode-pumped laser. It has been shown that nano- and micro-size structures are formed under laser melting and fast crystallization of the metal surface. The kinetics of the crystallization of metals under superfast cooling. The distribution function for crystalline nuclei dimensions is analytically found within the framework of the classical kinetic equation in case of superfast temperature changing. The average number of particles in the crystalline nuclei and relative volume of the crystalline phase are determined as functions of thermodynamic and laser treatment regime parameters. Good agreement is observed with experimental results for ultrashort laser pulses induced micro- and nanostructures production.

  16. Detonation nanodiamonds biofunctionalization and immobilization to titanium alloy surfaces as first steps towards medical application

    Directory of Open Access Journals (Sweden)

    Juliana P. L. Gonçalves

    2014-11-01

    Full Text Available Due to their outstanding properties nanodiamonds are a promising nanoscale material in various applications such as microelectronics, polishing, optical monitoring, medicine and biotechnology. Beyond the typical diamond characteristics like extreme hardness or high thermal conductivity, they have additional benefits as intrinsic fluorescence due to lattice defects without photobleaching, obtained during the high pressure high temperature process. Further the carbon surface and its various functional groups in consequence of the synthesis, facilitate additional chemical and biological modification. In this work we present our recent results on chemical modification of the nanodiamond surface with phosphate groups and their electrochemically assisted immobilization on titanium-based materials to increase adhesion at biomaterial surfaces. The starting material is detonation nanodiamond, which exhibits a heterogeneous surface due to the functional groups resulting from the nitrogen-rich explosives and the subsequent purification steps after detonation synthesis. Nanodiamond surfaces are chemically homogenized before proceeding with further functionalization. Suspensions of resulting surface-modified nanodiamonds are applied to the titanium alloy surfaces and the nanodiamonds subsequently fixed by electrochemical immobilization. Titanium and its alloys have been widely used in bone and dental implants for being a metal that is biocompatible with body tissues and able to bind with adjacent bone during healing. In order to improve titanium material properties towards biomedical applications the authors aim to increase adhesion to bone material by incorporating nanodiamonds into the implant surface, namely the anodically grown titanium dioxide layer. Differently functionalized nanodiamonds are characterized by infrared spectroscopy and the modified titanium alloys surfaces by scanning and transmission electron microscopy. The process described shows an

  17. X-ray diffraction study of residual elastic stress and microstructure of near-surface layers in nickel-titanium alloy irradiated with low-energy high-current electron beams

    Energy Technology Data Exchange (ETDEWEB)

    Meisner, L.L. [Institute of Strength Physics and Materials Science SB RAS, 2/4 Akademichesky Ave., Tomsk, 634021 (Russian Federation); National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634036 (Russian Federation); Lotkov, A.I. [Institute of Strength Physics and Materials Science SB RAS, 2/4 Akademichesky Ave., Tomsk, 634021 (Russian Federation); Ostapenko, M.G., E-mail: artifakt@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, 2/4 Akademichesky Ave., Tomsk, 634021 (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenin Ave., Tomsk, 634050 (Russian Federation); Gudimova, E.Yu. [Institute of Strength Physics and Materials Science SB RAS, 2/4 Akademichesky Ave., Tomsk, 634021 (Russian Federation)

    2013-09-01

    In the work, we compare quantitative estimates of residual stresses in nickel-titanium (NiTi) alloy surface layers after electron beam treatment. The quantitative estimates to be compared were taken using X-ray diffraction (XRD) techniques with symmetric and asymmetric Bragg diffraction geometries. A method of quantitative X-ray diffraction estimation of residual stresses in materials with gradient changes in microstructure and physical properties, including elastic moduli, is described. It is found that in a NiTi specimen with one side irradiated by a low-energy high-current electron beam, the maximum residual elastic stresses σ ≈550 MPa are localized in the modified surface layer (melted by the electron beam and rapidly quenched), whereas the residual elastic stresses in the underlying layer with initial B2 structure are no greater than ∼100 MPa. It is for this reason that stress-induced B19′ martensite is formed in the material layer beneath the modified layer.

  18. Quality-productivity decision making when turning of Inconel 718 aerospace alloy: A response surface methodology approach

    Directory of Open Access Journals (Sweden)

    Hamid Tebassi

    2017-06-01

    Full Text Available Inconel 718 is among difficult to machine materials because of its abrasiveness and high strength even at high temperature. This alloy is mainly used in aircraft and aerospace industries. Therefore, it is very important to reveal and evaluate cutting tools behavior during machining of this kind of alloy. The experimental study presented in this research work has been carried out in order to elucidate surface roughness and productivity mathematical models during turning of Inconel 718 superalloy (35 HRC with SiC Whisker ceramic tool at various cutting parameters (depth of cut, feed rate, cutting speed and radius nose. A small central composite design (SCCD including 16 basics runs replicated three times (48 runs, was adopted and graphically evaluated using Fraction of design space (FDS graph, completed by a statistical analysis of variance (ANOVA. Mathematical models for surface roughness and productivity were developed and normality was improved using the Box-Cox transformation. Results show that surface roughness criterion Ra was mainly influenced by cutting speed, radius nose and feed rate, and that the depth of cut had major effect on productivity. Finally, ranges of optimized cutting conditions were proposed for serial industrial production. Industrial benefit was illustrated in terms of high surface quality accompanied with high productivity. Indeed, results show that the use of optimal cutting condition had an industrial benefit to 46.9 % as an improvement in surface quality Ra and 160.54 % in productivity MRR.

  19. Surface Layer Properties of Low-Alloy High-Speed Steel after Grinding

    Directory of Open Access Journals (Sweden)

    Jaworski Jan

    2016-12-01

    Full Text Available Investigations of the surface layer characteristics of selected kinds of low-alloy high-speed steel after grinding were carried out. They were carried out on the flat-surface grinder with a 95A24K grinding wheel without cooling. The influence of grinding parameters was defined especially for: the quantity of secondary austenite, surface roughness, microhardness and grinding efficiency with a large range of grinding parameters: grinding depth 0.005–0.035 mm, lengthwise feed 2–6 m/min, without a cross-feed on the whole width of the sample. It was found that improvement of grinding properties of low-alloy high-speed steels is possible by efficient selection of their chemical composition. The value of the grinding efficiency is conditioned by grinding forces, whose value has an impact on the grinding temperature. To ensure high quality of the tool surface layer (i.e. a smaller amount of secondary austenite, lack of wheel burn and micro-cracks in the case of sharpening of tools made of low-alloy high-speed steel, the grinding temperature should be as low as possible.

  20. Surface modification of Ti-30Ta alloy by electrospun PCL deposition

    Energy Technology Data Exchange (ETDEWEB)

    Wada, C.M.; Rangel, A.L.R.; Souza, M.A. de; Claro, A.P.R.A.; Rezende, M.C.R. [Universidade Estadual Paulista Julio de Mesquita Filho (UNESP), SP (Brazil); Almeida, R. dos S. [Universidade Estadual de Campinas (UNICAMP), SP (Brazil)

    2014-07-01

    Full text: Surface modifications techniques have been used for change the inert surface of the titanium alloys for better interaction. Ingots of the experimental alloy Ti30Ta were melted in an arc furnace and re-melted ten times at least. They were homogenized under vacuum at 1000 °C for 86. 4 ks to eliminate chemical segregation and cold-worked by swaging. Discs were immersed in aqueous NaOH solution for 24 h, dried at room temperature, immersed in HCl and dried at 40 °C in oven for 24 hours. Followed, PCL fibers were deposited on the Ti30Ta alloy discs surfaces by electrospinning. Plasma treatment was carried out for change PCL electrospun by using stainless steel plasma reactor. Samples were immersed in SBF 5x solution for apatite growth. Surfaces were evaluated by using SEM, X-rays diffraction and contact angle. Samples exhibited hydrophilic behavior after plasma treatment and SBF immersion. Results are very interesting for biomedical applications. (author)

  1. Surface phenomena in a precipitation-hardenable nickel–chromium alloy during multiple heating/cooling

    Energy Technology Data Exchange (ETDEWEB)

    Adamiak, Stanislaw [Center of Innovation & Knowledge Transfer, Lab. 1, University of Rzeszow, Pigonia 1, 35-310 Rzeszow (Poland); Berchenko, Nicolas, E-mail: nberchen@gmail.com [Center for Microelectronics and Nanotechnology, University of Rzeszow, Pigonia 1, 35-310 Rzeszow (Poland); Bochnowski, Wojciech; Dziedzic, Andrzej [Center of Innovation & Knowledge Transfer, Lab. 1, University of Rzeszow, Pigonia 1, 35-310 Rzeszow (Poland); Trzyna, Malgorzata [Center for Microelectronics and Nanotechnology, University of Rzeszow, Pigonia 1, 35-310 Rzeszow (Poland); Fadeyev, Sergey [Lviv Polytechnic State University, Bandera St., 12, Lviv 79646 (Ukraine); Cebulski, Josef [Center of Innovation & Knowledge Transfer, Lab. 1, University of Rzeszow, Pigonia 1, 35-310 Rzeszow (Poland)

    2015-09-30

    Time-of-flight secondary ion mass spectrometry profiling, scanning transmission electron microscopy, and energy dispersive X-ray mapping were used to investigate physical and chemical processes on the surface of a precipitation-hardenable nickel–chromium alloy associated with single or multiple heating/cooling cycles that simulate typical service conditions of aircraft products made of such alloys. Research findings show the growth of oxide, increase of surface roughness, and microstructural changes. The depth distribution of main metal oxides is discussed. It was determined that aluminum diffusing along the alloy grain boundaries forms an oxide on the surface and intergranular Al{sub 2}O{sub 3}. The Ti and Nb nitride inclusions were found to appear after the first oxidation cycle. - Highlights: • Multiple heating/cooling cycles increase oxide thickness and surface roughness. • The microstructure changes under multiple heating/cooling. • Metal distribution in the oxide is formed mainly after the first heating/cooling. • Ti and Nb nitride inclusions were found in the oxide layer.

  2. Influence of surface pretreatments on the quality of trivalent chromium process coatings on aluminum alloy

    Science.gov (United States)

    Viroulaud, Rémi; Światowska, Jolanta; Seyeux, Antoine; Zanna, Sandrine; Tardelli, Joffrey; Marcus, Philippe

    2017-11-01

    The effects of surface pretreatments (degreasing and pickling) on the characteristics of the Trivalent Chromium Process (TCP) coating on pure aluminum and on AA2024-T351 aluminum alloy were investigated here by means of surface sensitive techniques: X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The XPS and ToF-SIMS results evidence that the TCP coating homogeneity is strongly dependent on the pretreatment process used. The TCP coverage factor, calculated from XPS results, is significantly lower, on both pure aluminum and AA2024-T351 alloy surface, when a pickling step is applied. One of the main effects of pickling pretreatment is strong metallic copper enrichment at the surface of the 2024 alloy, associated with chemical dissolution of Al-Cu intermetallic particles. However, it is evidenced here, that the copper enrichment is not detrimental for the quality of the TCP coating. The coating failure, observed when the pickling step is applied, can be assigned to a faster kinetics of the coating growth leading to formation of thicker conversion coating more susceptible to cracking or to the localized presence of aluminum fluoride species leading to the appearance of coating defects or detachment.

  3. Surface hardening of titanium alloys with melting depth controlled by heat sink

    Science.gov (United States)

    Oden, Laurance L.; Turner, Paul C.

    1995-01-01

    A process for forming a hard surface coating on titanium alloys includes providing a piece of material containing titanium having at least a portion of one surface to be hardened. The piece having a portion of a surface to be hardened is contacted on the backside by a suitable heat sink such that the melting depth of said surface to be hardened may be controlled. A hardening material is then deposited as a slurry. Alternate methods of deposition include flame, arc, or plasma spraying, electrodeposition, vapor deposition, or any other deposition method known by those skilled in the art. The surface to be hardened is then selectively melted to the desired depth, dependent on the desired coating thickness, such that a molten pool is formed of the piece surface and the deposited hardening material. Upon cooling a hardened surface is formed.

  4. Understanding the effect of steps, strain, poisons, and alloying: Methane activation on Ni surfaces

    DEFF Research Database (Denmark)

    Abild-Pedersen, Frank; Greeley, Jeffrey Philip; Nørskov, Jens Kehlet

    2005-01-01

    It is shown that a single parameter characterizing the electronic structure of a transition metal surface, the d-band center (epsilon(d)), can be used to provide a unified description of a range of phenomena in heterogeneous catalysis. Using methane activation on Ni surfaces as an example, we show...... that variations in epsilon(d) can be used to quantitatively describe variations in the activation energy when the surface structure is changed, when the coverage of carbon is changed, when the surface is strained, when the surface is alloyed, and when the surface is poisoned by sulfur. The d-band center is......, therefore, a very general descriptor of the reactivity of a surface....

  5. ANALYSIS OF THE SURFACE PROFILE AND ITS MATERIAL SHARE DURING THE GRINDING INCONEL 718 ALLOY

    Directory of Open Access Journals (Sweden)

    Martin Novák

    2015-05-01

    Full Text Available Grinding is still an important method for surface finishing. At FPTM JEPU research, which deals with this issue is conducted. Experiments are carried out with grinding various materials under different conditions and then selected components of the surface integrity are evaluated. They include roughness Ra, Rm and Rz, Material ratio curve (Abbott Firestone curve and also the obtained roundness. This article deals with grinding nickel Inconel 718 alloy, when selected cutting grinding conditions were used and subsequently the surface profile and the material ratio curve were measured and evaluated.

  6. Surface-Directed Spinodal Decomposition on a Macroscopic Scale in a Nitrogen and Carbon Alloyed Steel

    Science.gov (United States)

    Aichmayer, Barbara; Fratzl, Peter; Puri, Sanjay; Saller, Gabriele

    2003-07-01

    Interactions with the macroscopic specimen surface can profoundly modify phase-separation processes. This has previously been observed in liquids and polymer films and is theoretically described by the theory of surface-directed spinodal decomposition (SDSD). Here we report first observations of SDSD in a metallic alloy on a macroscopic scale. The influence of the surface leads to the development of concentric domains extending over the whole 10mm thick cylindrical steel specimen, due to long-range interactions via elastic stresses and long-range diffusion of the interstitial elements nitrogen and carbon.

  7. Biomimetic superhydrophobic surface of high adhesion fabricated with micronano binary structure on aluminum alloy.

    Science.gov (United States)

    Liu, Yan; Liu, Jindan; Li, Shuyi; Liu, Jiaan; Han, Zhiwu; Ren, Luquan

    2013-09-25

    Triggered by the microstructure characteristics of the surfaces of typical plant leaves such as the petals of red roses, a biomimetic superhydrophobic surface with high adhesion is successfully fabricated on aluminum alloy. The essential procedure is that samples were processed by a laser, then immersed and etched in nitric acid and copper nitrate, and finally modified by DTS (CH3(CH2)11Si(OCH3)3). The obtained surfaces exhibit a binary structure consisting of microscale crater-like pits and nanoscale reticula. The superhydrophobicity can be simultaneously affected by the micronano binary structure and chemical composition of the surface. The contact angle of the superhydrophobic surface reaches up to 158.8 ± 2°. Especially, the surface with micronano binary structure is revealed to be an excellent adhesive property with petal-effect. Moreover, the superhydrophobic surfaces show excellent stability in aqueous solution with a large pH range and after being exposed long-term in air. In this way, the multifunctional biomimetic structural surface of the aluminum alloy is fabricated. Furthermore, the preparation technology in this article provides a new route for other metal materials.

  8. Innovative surface modification of Ti–6Al–4V alloy with a positive effect on osteoblast proliferation and fatigue performance

    Energy Technology Data Exchange (ETDEWEB)

    Havlikova, Jana, E-mail: havlikova@biomed.cas.cz [Institute of Physiology, Academy of Sciences of the Czech Republic, Videnska 1083, 142 20 Prague 4 (Czech Republic); Strasky, Josef, E-mail: josef.strasky@gmail.com [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University in Prague, Ke Karlovu 5, 121 16 Prague 2 (Czech Republic); Vandrovcova, Marta, E-mail: vandrovcova@biomed.cas.cz [Institute of Physiology, Academy of Sciences of the Czech Republic, Videnska 1083, 142 20 Prague 4 (Czech Republic); Harcuba, Petr, E-mail: harcuba.p@seznam.cz [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University in Prague, Ke Karlovu 5, 121 16 Prague 2 (Czech Republic); Mhaede, Mansour, E-mail: mansour.mhaede@tu-clausthal.de [Institute of Materials Science and Engineering, Clausthal University of Technology, Agricolastraße 2/6, 38678 Clausthal-Zellerfeld (Germany); Faculty of Engineering, Zagazig University, Zagazig (Egypt); Janecek, Milos, E-mail: janecek@met.mff.cuni.cz [Department of Physics of Materials, Faculty of Mathematics and Physics, Charles University in Prague, Ke Karlovu 5, 121 16 Prague 2 (Czech Republic); Bacakova, Lucie, E-mail: lucy@biomed.cas.cz [Institute of Physiology, Academy of Sciences of the Czech Republic, Videnska 1083, 142 20 Prague 4 (Czech Republic)

    2014-06-01

    A novel approach of surface treatment of orthopaedic implants combining electric discharge machining (EDM), chemical milling (etching) and shot peening is presented in this study. Each of the three techniques have been used or proposed to be used as a favourable surface treatment of biomedical titanium alloys. But to our knowledge, the three techniques have not yet been used in combination. Surface morphology and chemistry were studied by scanning electron microscopy and X-ray photoelectron spectroscopy, respectively. Fatigue life of the material was determined and finally several in-vitro biocompatibility tests have been performed. EDM and subsequent chemical milling leads to a significant improvement of osteoblast proliferation and viability thanks to favourable surface morphology and increased oxygen content on the surface. Subsequent shot-peening significantly improves the fatigue endurance of the material. Material after proposed combined surface treatment possesses favourable mechanical properties and enhanced osteoblast proliferation. EDM treatment and EDM with shot peening also supported early osteogenic cell differentiation, manifested by a higher expression of collagen type I. The combined surface treatment is therefore promising for a range of applications in orthopaedics. - Highlights: • Surface modification combining EDM, chemical milling and shot-peening was developed. • Fatigue endurance was improved when high Almen intensity and small shots were used. • Chemical milling creates favourable surface morphology and increases oxygen content. • The three-step surface modification has a positive effect on the osteoblast growth. • EDM and EDM with shot peening supported early osteogenic cell differentiation.

  9. Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys

    Science.gov (United States)

    Lee, Hee-Keun; Chun, Kwang-San; Park, Sang-Hyeon; Kang, Chung-Yun

    2015-07-01

    Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG) hybrid (PMH) welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

  10. Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys

    Directory of Open Access Journals (Sweden)

    Hee-Keun Lee

    2015-07-01

    Full Text Available Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG hybrid (PMH welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

  11. Alloy Thin-films and Surfaces for New Materials. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Sprunger, P.T.

    2003-08-10

    Within the framework of a DOE National Laboratory/EPSCoR state partnership, investigations by researchers at Louisiana State University and Oak Ridge National Laboratory were focused on revealing the unique nanophase properties of alloy thin-films and bimetallic surfaces. Employing a number of experimental preparation techniques and characterization probes (synchrotron-based angle-resolved and valence/core-level PES and variable-temperature STM/STS), the goal of this program was to elucidate of the interconnecting physical and chemical properties of a variety of alloy surfaces and thin-films, specifically, determining the correlation between atomic structure/composition, electronic structure, and catalytic/chemisorption properties of these nanoscale.

  12. Morphological Analysis (SEM) of the Surface of a Non-Noble Dental Alloy Subjected to Electrocorrosion

    Science.gov (United States)

    Baciu, E. R.; Grădinaru, I.; Baciu, M.; Vasluianu, R. I.; Cimpoesu, R.; Baciu, C.; Bejinariu, C.

    2017-06-01

    Corrosion consists in the degradation of a material under the chemical or electrochemical action of the environment where it is placed. The investigations carried out aimed to show the structural modifications produced in Co-Cr-Mo alloy, Robur 400 (Eisenbacher Dental - Waren ED GmbH, Germany) subjected to electrocorrosion in Fusayama-Mayer artificial saliva. The specimens prepared by mechanical polishing were analysed structurally by using a scanning electron microscope. During the tests run we could notice a general corrosion of the surfaces of the specimens made from Robur alloy. Through 2D and 3D microscopy and qualitative determinations of the luminous variation we could notice the effects of electrocorrosion tests on the surface of the metal material.

  13. Effect of Multipath Laser Shock Processing on Microhardness, Surface Roughness, and Wear Resistance of 2024-T3 Al Alloy

    Directory of Open Access Journals (Sweden)

    Abdulhadi Kadhim

    2014-01-01

    Full Text Available Laser shock processing (LSP is an innovative surface treatment technique with high peak power, short pulse, and cold hardening for strengthening metal materials. LSP is based on the application of a high intensity pulsed laser beam (I>1 GW/cm2;  t<50 ns at the interface between the metallic target and the surrounding medium (a transparent confining material, normally water forcing a sudden vaporization of the metallic surface into a high temperature and density plasma that immediately develops inducing a shock wave propagating into the material. The shock wave induces plastic deformation and a residual stress distribution in the target material. In this paper we study the increase of microhardness and surface roughness with the increase of laser pulse energy in 2024-T3 Al alloy. The influence of the thickness of the confining layer (water on microhardness and surface roughness is also studied. In addition, the effect of LSP treatment with best conditions on wear behaviors of the alloy was investigated.

  14. Corrosion protection of zirconium surface based on Heusler alloy

    Czech Academy of Sciences Publication Activity Database

    Horáková, Kateřina; Cichoň, Stanislav; Lančok, Ján; Kratochvílová, Irena; Fekete, Ladislav; Sajdl, P.; Krausová, A.; Macák, J.; Cháb, Vladimír

    2017-01-01

    Roč. 89, č. 4 (2017), s. 553-563 ISSN 0033-4545 R&D Projects: GA MŠk LO1409; GA ČR(CZ) GA16-03085S; GA ČR GJ17-19910Y; GA ČR(CZ) GA15-05095S Institutional support: RVO:68378271 ; RVO:67985858 Keywords : electrochemistry * silicon * spectroscopy * SSC-2016 * surface chemistry * wate * zirconium Subject RIV: JI - Composite Materials Impact factor: 2.626, year: 2016

  15. Research data supporting "Surface residual stresses in multipass welds produced using low transformation temperature filler alloys"

    OpenAIRE

    Ramjaun, TI; Stone, HJ; Karlsson, L.; Gharghouri, M; Dalaei, K; Moat, R.; Bhadeshia, HKDH

    2017-01-01

    Tensile residual stresses at the surface of welded components are known to compromise fatigue resistance through the accelerated initiation of microcracks, especially at the weld toe. Inducement of compression in these regions is a common technique employed to enhance fatigue performance. Transformation plasticity has been established as a viable method to generate such compressive residual stresses in steel welds and exploits the phase transformation in welding filler alloys, that transform ...

  16. Laser surface treatments for adhesion improvement of aluminium alloys structural joints

    Energy Technology Data Exchange (ETDEWEB)

    Spadaro, Chiara [Dipartimento di Ingegneria Chimica dei Processi e dei Materiali, Universita di Palermo, Viale delle Scienze, 90128 Palermo (Italy)]. E-mail: c.spadaro@dicpm.unipa.it; Sunseri, Carmelo [Dipartimento di Ingegneria Chimica dei Processi e dei Materiali, Universita di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Centro Interdipartimentale di Ricerca sui Materiali Compositi, Universita di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Dispenza, Clelia [Dipartimento di Ingegneria Chimica dei Processi e dei Materiali, Universita di Palermo, Viale delle Scienze, 90128 Palermo (Italy); Centro Interdipartimentale di Ricerca sui Materiali Compositi, Universita di Palermo, Viale delle Scienze, 90128 Palermo (Italy)

    2007-08-15

    Laser technology is proposed as a friendly alternative treatment to chemicals involved in conventional prebonding adherend treatments. Aluminium alloy 2024 substrates were laser treated with different beam diameters and energy densities, and bonded using a structural epoxy adhesive. The influence of irradiation conditions on adherends morphology and adhesive joints' fracture energy was investigated. On the basis of different morphologies observed, an explanation of the effect of the surface treatment upon joint mechanical behaviour is attempted.

  17. Ab initio investigation of the surface properties of austenitic Fe-Ni-Cr alloys in aqueous environments

    Energy Technology Data Exchange (ETDEWEB)

    Rák, Zs., E-mail: zrak@ncsu.edu; Brenner, D.W.

    2017-04-30

    Highlights: • The trend in the surface energies of austenitic stainless steels is: (111) < (100) < (110). • On the (111) orientation Ni segregates to the surface and Cr segregates into the bulk. • The surface stability of the alloys in contact with water decrease with temperature and pH. - Abstract: The surface energetics of two austenitic stainless steel alloys (Type 304 and 316) and three Ni-based alloys (Alloy 600, 690, and 800) are investigated using theoretical methods within the density functional theory. The relative stability of the low index surfaces display the same trend for all alloys; the most closely packed orientation and the most stable is the (111), followed by the (100) and the (110) surfaces. Calculations on the (111) surfaces using various surface chemical and magnetic configurations reveal that Ni has the tendency to segregate toward the surface and Cr has the tendency to segregate toward the bulk. The magnetic frustration present on the (111) surfaces plays an important role in the observed segregation tendencies of Ni and Cr. The stability of the (111) surfaces in contact with aqueous solution are evaluated as a function of temperature, pH, and concentration of aqueous species. The results indicate that the surface stability of the alloys decrease with temperature and pH, and increase slightly with concentration. Under conditions characteristic to an operating pressurized water reactor, the Ni-based alloy series appears to be of better quality than the stainless steel series with respect to corrosion resistance and release of aqueous species when in contact with aqueous solutions.

  18. Femtosecond laser-induced periodic surface structures on steel and titanium alloy for tribological applications

    Science.gov (United States)

    Bonse, J.; Koter, R.; Hartelt, M.; Spaltmann, D.; Pentzien, S.; Höhm, S.; Rosenfeld, A.; Krüger, J.

    2014-10-01

    Laser-induced periodic surface structures (LIPSS, ripples) were generated on stainless steel (100Cr6) and titanium alloy (Ti6Al4V) surfaces upon irradiation with multiple femtosecond laser pulses (pulse duration 30 fs, central wavelength 790 nm). The experimental conditions (laser fluence, spatial spot overlap) were optimized in a sample-scanning geometry for the processing of large surface areas (5 × 5 mm2) covered homogeneously by the nanostructures. The irradiated surface regions were subjected to white light interference microscopy and scanning electron microscopy revealing spatial periods around 600 nm. The tribological performance of the nanostructured surface was characterized by reciprocal sliding against a ball of hardened steel in paraffin oil and in commercial engine oil as lubricants, followed by subsequent inspection of the wear tracks. For specific conditions, on the titanium alloy a significant reduction of the friction coefficient by a factor of more than two was observed on the laser-irradiated (LIPSS-covered) surface when compared to the non-irradiated one, indicating the potential benefit of laser surface structuring for tribological applications.

  19. Structure of the c(2x2) Mn/Ni(001) surface alloy by quantitative photoelectron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Banerjee, S.; Denlinger, J.; Chen, X. [Univ. of Wisconsin, Milwaukee, WI (United States)] [and others

    1997-04-01

    Surface alloys are two-dimensional metallic systems that can have structures that are unique to the surface, and have no counterpart in the bulk binary phase diagram. A very unusual structure was reported for the Mn-Ni system, based on a quantitative LEED structure determination, which showed that the Mn atoms were displaced out of the surface by a substantial amount. This displacement was attributed to a large magnetic moment on the Mn atoms. The structure of the Mn-Ni surface alloy was proposed to be based on a bulk termination model. Magnetic measurements on the Mn-Ni surface alloys, however, showed conclusively that the magnetic structure of these surface alloys is completely different from the bulk alloy analogs. For example, bulk MnNi is an antiferromagnet, whereas the surface alloy is ferromagnetic. This suggests that the proposed structure based on bulk termination, may not be correct. X-ray Photoelectron Diffraction (XPD) techniques were used to investigate this structure, using both a comparison to multiple scattering calculations and photoelectron holography. In this article the authors present some of the results from the quantitative analysis of individual diffraction patterns by comparison to theory.

  20. Study on the Anti-Poison Performance of Al-Y-P Master Alloy for Impurity Ca in Aluminum Alloys.

    Science.gov (United States)

    Zuo, Min; Dong, Yu; Zhao, Degang; Wang, Yan; Teng, Xinying

    2017-11-26

    In this article, the anti-poison performance of novel Al-6Y-2P master alloy for impurity Ca in hypereutectic Al-Si alloys was investigated in detail. According to the microstructural analysis, it can be found that the primary Si and eutectic Si particles could be relatively modified and refined. In order to investigate the influence mechanism of Ca on the limited refinement performance of Al-6Y-2P master alloy, types of Al-xSi-2Ca-3Y-1P (x = 0, 6, 12, 18, and 30) alloys were prepared. It is observed that Ca takes the form of more stable Ca3P2 compounds by reacting with YP, and the surface of Ca3P2 particles are unsmooth, and even some have wrinkles in Al Al-2Ca-3Y-1P alloy. With the increase of Si content in Al-xSi-2Ca-3Y-1P (x = 6, 12, 18 and 30) systems, the multi-encapsulation structures, i.e., the phosphide (AlP and YP), hexagonal Al2Si2Ca, the Al3Si2Y2 or primary Si from inside to outside in order were examined.The excapsulation of YP and AlP caused by Al2Si2Ca might be the reason for the limited refinement effect of Al-6Y-2P master alloy for hypereutectic Al-18Si alloys.

  1. Study on the Anti-Poison Performance of Al–Y–P Master Alloy for Impurity Ca in Aluminum Alloys

    Science.gov (United States)

    Zuo, Min; Dong, Yu; Zhao, Degang; Wang, Yan; Teng, Xinying

    2017-01-01

    In this article, the anti-poison performance of novel Al–6Y–2P master alloy for impurity Ca in hypereutectic Al–Si alloys was investigated in detail. According to the microstructural analysis, it can be found that the primary Si and eutectic Si particles could be relatively modified and refined. In order to investigate the influence mechanism of Ca on the limited refinement performance of Al–6Y–2P master alloy, types of Al–xSi–2Ca–3Y–1P (x = 0, 6, 12, 18, and 30) alloys were prepared. It is observed that Ca takes the form of more stable Ca3P2 compounds by reacting with YP, and the surface of Ca3P2 particles are unsmooth, and even some have wrinkles in Al Al–2Ca–3Y–1P alloy. With the increase of Si content in Al–xSi–2Ca–3Y–1P (x = 6, 12, 18 and 30) systems, the multi-encapsulation structures, i.e., the phosphide (AlP and YP), hexagonal Al2Si2Ca, the Al3Si2Y2 or primary Si from inside to outside in order were examined.The excapsulation of YP and AlP caused by Al2Si2Ca might be the reason for the limited refinement effect of Al–6Y–2P master alloy for hypereutectic Al–18Si alloys. PMID:29186862

  2. Surface Oxide Net Charge of a Titanium Alloy; Comparison Between Effects of Treatment With Heat or Radiofrequency Plasma Glow Discharge

    Science.gov (United States)

    MacDonald, Daniel E.; Rapuano, Bruce E.; Schniepp, Hannes C.

    2010-01-01

    In the current study, we have compared the effects of heat and radiofrequency plasma glow discharge (RFGD) treatment of a Ti6Al4V alloy on the physico-chemical properties of the alloy’s surface oxide. Titanium alloy (Ti6Al4V) disks were passivated alone, heated to 600 °C, or RFGD plasma treated in pure oxygen. RFGD treatment did not alter the roughness, topography, elemental composition or thickness of the alloy’s surface oxide layer. In contrast, heat treatment altered oxide topography by creating a pattern of oxide elevations approximately 50–100 nm in diameter. These nanostructures exhibited a three-fold increase in roughness compared to untreated surfaces when RMS roughness was calculated after applying a spatial high-pass filter with a 200 nm cutoff wavelength. Heat treatment also produced a surface enrichment in aluminum and vanadium oxides. Both RFGD and heat treatment produced similar increases in oxide wettability. Atomic force microscopy (AFM) measurements of metal surface oxide net charge signified by a long range force of attraction to or repulsion from a (negatively charged) silicon nitride AFM probe were also obtained for all three experimental groups. Force measurements showed that the RFGD-treated Ti6Al4V samples demonstrated a higher net positive surface charge at pH values below 6 and a higher net negative surface charge at physiological pH (pH values between 7 and 8) compared to control and heat-treated samples These findings suggest that RFGD treatment of metallic implant materials can be used to study the role of negatively charged surface oxide functional groups in protein bioactivity, osteogenic cell behavior and osseointegration independently of oxide topography. PMID:20880672

  3. Laser surface modification of medical grade alloys for reduced heating in a magnetic resonance imaging environment

    Science.gov (United States)

    Benafan, O.; Chen, S.-Y.; Kar, A.; Vaidyanathan, R.

    2015-12-01

    Nanoscale surface modification of medical grade metallic alloys was conducted using a neodymium-doped yttrium aluminum garnet laser-based dopant diffusion technique. The objective of this approach was to minimize the induction heating by reducing the absorbed radio frequency field. Such an approach is advantageous in that the dopant is diffused into the alloy and is not susceptible to detachment or spallation as would an externally applied coating, and is expected to not deteriorate the mechanical and electrical properties of the base alloy or device. Experiments were conducted using a controlled environment laser system with the ability to control laser properties (i.e., laser power, spot size, and irradiation time) and dopant characteristics (i.e., temperature, concentration, and pressure). The reflective and transmissive properties of both the doped and untreated samples were measured in a radio frequency (63.86 MHz) magnetic field using a system comprising a high power signal generator, a localized magnetic field source and sensor, and a signal analyzer. The results indicate an increase in the reflectivity of the laser-treated samples compared to untreated samples. The effect of reflectivity on the heating of the alloys is investigated through a mathematical model incorporating Maxwell's equations and heat conduction.

  4. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    Energy Technology Data Exchange (ETDEWEB)

    Rojaee, Ramin, E-mail: raminrojaee@aim.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Raeissi, Keyvan [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of)

    2013-11-15

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF{sub 2} conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  5. Microstructure, mechanical and wear properties of laser surface melted Ti6Al4V alloy.

    Science.gov (United States)

    Balla, Vamsi Krishna; Soderlind, Julie; Bose, Susmita; Bandyopadhyay, Amit

    2014-04-01

    Laser surface melting (LSM) of Ti6Al4V alloy was carried out with an aim to improve properties such as microstructure and wear for implant applications. The alloy substrate was melted at 250W and 400W at a scan velocity of 5mm/s, with input energy of 42J/mm(2) and 68J/mm(2), respectively. The results showed that equiaxed α+β microstructure of the substrate changes to mixture of acicular α in β matrix after LSM due to high cooling rates in the range of 2.25×10(-3)K/s and 1.41×10(-3)K/s during LSM. Increasing the energy input increased the thickness of remelted region from 779 to 802µm and 1173 to 1199µm. Similarly, as a result of slow cooling rates under present experimental conditions, the grain size of the alloy increased from 4.8μm to 154-199μm. However, the hardness of the Ti6Al4V alloy increased due to LSM melting and resulted in lowest in vitro wear rate of 3.38×10(-4)mm(3)/Nm compared to untreated substrate with a wear rate of 6.82×10(-4)mm(3)/Nm. © 2013 Published by Elsevier Ltd.

  6. Effects of silanation time on shear bond strength between a gold alloy surface and metal bracket.

    Science.gov (United States)

    Jung, Min-Ho; Shon, Won-Jun; Park, Young-Seok; Chung, Shin-Hye

    2013-06-01

    We aimed to investigate the effects of silanation time on the shear bond strength (SBS) of metal brackets on gold alloy in a silicoating procedure and compare the SBS of metal brackets on gold alloy and enamel. Type III gold alloy plates were sandblasted with 30-µm silicon dioxide. Excess particles were removed with gentle air after silica coating, and silane was applied. Maxillary central-incisor metal brackets were bonded to each conditioned alloy surface with a light curing resin adhesive for 1 s, 30 s, 60 s, or 120 s after applying silane. The brackets were also bonded to 36 upper central incisors with the same adhesive. All samples were cured for 40 s with a light emitting diode curing light. The SBS was tested after 1 h and after 24 h. The adhesive remnant index (ARI) of the samples was also compared. The 60-s and 120-s silanation time groups showed a higher SBS than the other groups (p < 0.05). Samples tested after 24 h showed a significantly higher SBS than did the samples tested after 1 h (p < 0.05). The 1-s group showed higher ARI scores. The one-way analysis of variance and Student-Newman-Keuls test showed that the SBS values of the 60-s and 120-s silanation time groups were not significantly different from the SBS values of enamel. Adequate silanation time is required to produce sufficient bond strength during silicoating.

  7. Micro-mechanisms of Surface Defects Induced on Aluminum Alloys during Plastic Deformation at Elevated Temperatures

    Science.gov (United States)

    Gali, Olufisayo A.

    Near-surface deformed layers developed on aluminum alloys significantly influence the corrosion and tribological behavior as well as reduce the surface quality of the rolled aluminum. The evolution of the near-surface microstructures induced on magnesium containing aluminum alloys during thermomechanical processing has been investigated with the aim generating an understanding of the influence of individual forming parameters on its evolution and examine the microstructure of the roll coating induced on the mating steel roll through material transfer during rolling. The micro-mechanisms related to the various features of near-surface microstructure developed during tribological conditions of the simulated hot rolling process were identified. Thermomechanical processing experiments were performed with the aid of hot rolling (operating temperature: 550 to 460 °C, 4, 10 and 20 rolling pass schedules) and hot forming (operating temperature: 350 to 545 °C, strain rate: 4 x 10-2 s-1) tribo-simulators. The surface, near-surface features and material transfer induced during the elevated temperature plastic deformation were examined and characterized employing optical interferometry, SEM/EDS, FIB and TEM. Near-surface features characterized on the rolled aluminum alloys included; cracks, fractured intermetallic particles, aluminum nano-particles, oxide decorated grain boundaries, rolled-in oxides, shingles and blisters. These features were related to various individual rolling parameters which included, the work roll roughness, which induced the formation of shingles, rolling marks and were responsible for the redistribution of surface oxide and the enhancements of the depth of the near-surface damage. The enhanced stresses and strains experienced during rolling were related to the formation and propagation of cracks, the nanocrystalline structure of the near-surface layers and aluminum nano-particles. The mechanism of the evolution of the near-surface microstructure were

  8. Study on the Segregation Behavior in SA508 Gr. 4N Low Alloy Steel with Mn Contents Variation

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sang Gyu; Wee, Dang Moon [KAIST, Daejeon (Korea, Republic of); Kim, Min Chul; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2009-05-15

    It is generally known that SA508 Gr.4N low alloy steel has an improved fracture toughness and strength, compared to commercial low alloy steels such as SA508 Gr.3 and SA533B which have lower than 1% Ni. Higher strength and fracture toughness of low alloy steels could be achieved by adding the Ni and Cr. So there are several researches on SA508 Gr.4N low alloy steel for a RPV application. The operation temperature of a reactor pressure vessel is more than 300 .deg. C and it operates for over 40 years. Therefore, in order to apply the SA508 Gr.4N low alloy steel for a reactor pressure vessel, it requires a phase stability in the high temperature range including temper embrittlement resistance. Although no temper embrittlement has been reported in SA508 Gr.4N low alloy steel, we need to evaluate the temper embrittlement phenomena on SA508 Gr.4N for an RPV application. In a previous study, we have concluded that additional Mn may accelerate the temper embrittlement effect in SA508 Gr.4N low alloy steel. So we need to examine the reason why Mn changes the susceptibility to temper embrittlement in SA508 Gr.4N. In this study, we have performed a Charpy impact test of SA508 Gr.4N low alloy steel at varing Mn contents. The mechanical properties of these low alloy steels after a long-term heat treatment(450 .deg. C, 2000hr) are evaluated. Then, the images of the fracture surfaces are observed and a grain boundary segregation is analyzed by AES and SIMS. We also analyze the grain boundary structures of the low alloy steels with EBSD.

  9. Characteristics of surface modified Ti-6Al-4V alloy by a series of YAG laser irradiation

    Science.gov (United States)

    Zeng, Xian; Wang, Wenqin; Yamaguchi, Tomiko; Nishio, Kazumasa

    2018-01-01

    In this study, a double-layer Ti (C, N) film was successfully prepared on Ti-6Al-4V alloy by a series of YAG laser irradiation in nitrogen atmosphere, aiming at improving the wear resistance. The effects of laser irradiation pass upon surface chemical composition, microstructures and hardness were investigated. The results showed that the surface chemicals were independent from laser irradiation pass, which the up layer of film was a mixture of TiN and TiC0.3N0.7, and the down layer was nitrogen-rich α-Ti. Both the surface roughness and hardness increased as raising the irradiation passes. However, surface deformation and cracks happened in the case above 3 passes' irradiation. The wear resistance of laser modified sample by 3 passes was improved approximately by 37 times compared to the as received substrate. Moreover, the cytotoxic V ion released from laser modified sample was less than that of as received Ti-6Al-4V alloy in SBF, suggesting the potentiality of a new try to modify the sliding part of Ti-based hard tissue implants in future biomedical application.

  10. Fabrication of the micro/nano-structure superhydrophobic surface on aluminum alloy by sulfuric acid anodizing and polypropylene coating.

    Science.gov (United States)

    Wu, Ruomei; Liang, Shuquan; Liu, Jun; Pan, Anqiang; Yu, Y; Tang, Yan

    2013-03-01

    The preparation of the superhydrophobic surface on aluminum alloy by anodizing and polypropylene (PP) coating was reported. Both the different anodizing process and different PP coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. By PP coating after anodizing, a good superhydrophobic surface was facilely fabricated. The optimum conditions for anodizing were determined by orthogonal experiments. After the aluminium-alloy was grinded with 600# sandpaper, pretreated by 73 g/L hydrochloric acid solution at 1 min, when the concentration of sulfuric acid was 180 g/L, the concentration of oxalic acid was 5 g/L, the concentration of potassium dichromate was 10 g/L, the concentration of chloride sodium was 50 g/L and 63 g/L of glycerol, anodization time was 20 min, and anodization current was 1.2 A/dm2, anodization temperature was 30-35 degrees C, the best micro-nanostructure aluminum alloy films was obtained. On the other hand, the PP with different concentrations was used to the PP with different concentrations was used to coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was achieved by coating PP, and the duration of the superhydrophobic surface was improved by modifying the coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was surface with high concentration PP. The morphologies of micro/nano-structure superhydrophobic surface were further confirmed by scanning electron microscope (SEM). The material of PP with the low surface free energy combined with the micro/nano-structures of the surface resulted in the superhydrophobicity of the aluminum alloy surface.

  11. Corrosion of alloy 800H and the effect of surface-applied CeO2 in a sulphidizing/oxidizing/carburizing environment at 700°C

    NARCIS (Netherlands)

    Stroosnijder, M.F.; Guttmann, V.; Fransen, T.; de Wit, J.H.W.

    The corrosion behavior of a wrought austenitic Fe-20Cr-32Ni steel, Alloy 800H, was studied in a simulated coal-gasification atmosphere at 700°C for exposure times up to 2500 hr. The influence of preoxidation and CeO2-surface application followed by preoxidation on the corrosion resistance of this

  12. Surface modification of tungsten and tungsten-tantalum alloys exposed to high-flux deuterium plasma and its impact on deuterium retention

    NARCIS (Netherlands)

    Zayachuk, Y.; Hoen, M. H. J. 't; van Emmichoven, P. A. Zeijlma; Terentyev, D.; Uytdenhouwen, I.; Van Oost, G.

    2013-01-01

    Samples of tungsten and tungsten-tantalum alloy (with 5 mass per cent of Ta) were exposed to high-flux deuterium plasma at different fluences. The surface modification was studied with scanning electron microscopy, and deuterium retention was measured by thermal desorption spectroscopy (TDS). In the

  13. Surface characteristics of hydroxyapatite-coated layer prepared on nanotubular Ti–35Ta–xHf alloys by EB-PVD

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Yong-Hoon [Department of Dental Materials and Research Center of Nano-Interface Activation for Biomaterials, School of Dentistry, Chosun University, Gwangju (Korea, Republic of); Biomechanics and Tissue Engineering Laboratory, Division of Orthodontics, College of Dentistry, The Ohio State University, Columbus, OH (United States); Moon, Byung-Hak [Department of Dental Materials and Research Center of Nano-Interface Activation for Biomaterials, School of Dentistry, Chosun University, Gwangju (Korea, Republic of); Choe, Han-Cheol, E-mail: hcchoe@chosun.ac.kr [Department of Dental Materials and Research Center of Nano-Interface Activation for Biomaterials, School of Dentistry, Chosun University, Gwangju (Korea, Republic of); Brantley, William A. [Division of Restorative, Prosthetic and Primary Care Dentistry, College of Dentistry, The Ohio State University, Columbus, OH (United States)

    2013-12-31

    In this study, we investigated the surface characteristics of hydroxyapatite (HA)-coated layers prepared by electron-beam physical vapor deposition (EB-PVD) on nanotubular Ti–35Ta–xHf alloys (x = 3, 7, and 15 wt.%). Ti–35Ta–xHf alloys were first prepared by arc melting. Formation of a nanotube structure on these alloys was achieved by an electrochemical method in 1 M H{sub 3}PO{sub 4} + 0.8 wt.% NaF electrolytes. The HA coatings were then deposited on the nanotubular surface by an EB-PVD method. The surface characteristics were analyzed by field-emission scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction (XRD). The electrochemical behavior was examined using a potentiodynamic polarization test in 0.9% NaCl solution. The Ti–35Ta–xHf alloys had an equiaxed grain structure with α″ + β phases, and the α″ phase disappeared with increases in Hf content. The Ti–35Ta–15Hf alloy showed higher β-phase peak intensity in the XRD patterns than that for the lower Hf-content alloys. A highly ordered nanotubular oxide layer was formed on the Ti–35Ta–15Hf alloy, and the tube length depended on Hf content. The HA coating surface formed at traces of the nanotubular titanium oxide layer and completely covered the tips of the nanotubes with a cluster shape. From the potentiodynamic polarization tests, the incorporation of Hf element and formation of the nanotubular structure were the main factors for achieving lower current density. In particular, the surface of the HA coating on the nanotubular structure exhibited higher corrosion resistance than that of the nanotubular titanium oxide structure without an HA coating. - Highlights: • Hydroxyapatite (HA) was coated on nanotubular Ti–35Ta–xHf alloys, using EB-PVD. • Increasing the Hf content reduced the relative proportion of α″ martensite to β-Ti in the microstructures. • The detailed nanotubular structure formed by anodization depended on alloy composition

  14. Halogen-Free Phosphonate Ionic Liquids as Precursors of Abrasion Resistant Surface Layers on AZ31B Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Tulia Espinosa

    2015-01-01

    Full Text Available Surface coatings formed by immersion in the ionic liquids (ILs 1,3-dimethylimidazolium methylphosphonate (LMP101, 1-ethyl-3-methylimidazolium methylphosphonate (LMP102 and 1-ethyl-3-methylimidazolium ethylphosphonate (LEP102 on magnesium alloy AZ31B at 50 °C have been studied. The purpose of increasing the temperature was to reduce the immersion time, from 14 days at room temperature, to 48 hours at 50 °C. The abrasion resistance of the coated alloy was studied by microscratching under progressively increasing load, and compared with that of the uncoated material. The order of abrasion resistance as a function of the IL is LEP102 > LMP101 > LMP102, which is in agreement with the order obtained for the coatings grown at room temperature. The maximum reduction in penetration depth with respect to the uncovered alloy, of a 44.5%, is obtained for the sample treated with the ethylphosphonate LEP102. However, this reduction is lower than that obtained when the coating is grown at room temperature. This is attributed to the increased thickness and lower adhesion of the coatings obtained at 50 °C, particularly those obtained from methylphosphonate ionic liquids. The results are discussed from SEM-EDX and profilometry.

  15. Moessbauer and XRD study of the Fe{sub 65}Si{sub 35} alloy obtained by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Velez, G. Y., E-mail: giovelez29@gmail.com [Universidad del Valle, Departamento de Fisica (Colombia); Rodriguez, R. R. [Corporacion Universidad Autonoma de Occidente (Colombia); Melo, C. A.; Perez Alcazar, G. A.; Zamora, Ligia E.; Tabares, J. A. [Universidad del Valle, Departamento de Fisica (Colombia)

    2011-11-15

    A study was made on the alloy Fe{sub 65}Si{sub 35} using x-ray diffraction and Moessbauer spectrometry. The alloy was obtained by mechanical alloying in a high energy planetary mill, with milling times of 15, 30, 50, 75 and 100 h. The results show that in the alloys two structural phases are present, a Fe-Si BCC disordered phase and ferromagnetic, and a Fe-Si SC phase, whose nature is paramagnetic and which decreases with milling time. In the temporal evolution of the milling two stages are differentiated: one between 15 and 75 h of milling, in which silicon atoms diffuse into the bcc matrix of iron and its effect is to reduce the hyperfine magnetic field; the other, after 75 h of milling, where the alloy is consolidated, the effect of the milling is only to increase the disorder of the system, increasing the magnetic order.

  16. Influence of yttria surface modification on high temperature corrosion of porous Ni22Cr alloy

    DEFF Research Database (Denmark)

    Karczewski, Jakub; Dunst, Katarzyna; Jasinski, Piotr

    2017-01-01

    Protective coatings for porous alloys for high temperature use are relatively new materials. Their main drawback is high temperature corrosion. In this work protective coatings based the on Y-precursor infiltrated into the sintered Ni22Cr alloys are studied at 700°C. Effects of the amount...... of the protective phase on the resulting corrosion properties are evaluated in air and humidified hydrogen. Weight gain of the samples, their open porosities and microstructures are analyzed and compared. Results show, that by the addition of even a minor amount of the Y-precursor corrosion rates can be decreased...

  17. BEP-relations for N2 dissociation over stepped transition metal and alloy surfaces

    DEFF Research Database (Denmark)

    Fronczek-Munter, Ture Rønved; Bligaard, Thomas; Christensen, Claus H.

    2008-01-01

    , a perfectly linear Bronsted-Evans-Polanyi (BEP) relation between the transition-state potential energy and the dissociative chemisorption energy is obtained. The perfect BEP relation, which extends over 12 eV in chemisorption energy, suggests that the manifestation of BEP relations for surface reactions...... is a general electronic structure effect, and that geometric effects are responsible for the scatter which is normally observed around the BEP line. The BEP relation is also shown to be valid for both surface and bulk alloys. The scatter is, however, larger than for the pure elements. This can be understood...

  18. Bond-slip behavior of superelastic shape memory alloys for near-surface-mounted strengthening applications

    Science.gov (United States)

    Daghash, Sherif M.; Ozbulut, Osman E.

    2017-03-01

    The use of superelastic shape memory alloy (SMA) bars in the near-surface-mounted (NSM) strengthening application can offer advantages such as improved bond behavior, enhanced deformation capacity, and post-event functionality. This study investigates bond characteristics and load transfer mechanisms between NSM SMA reinforcement and concrete. A modified pull-out test specimen that consists of a C-shaped concrete block, where the NSM reinforcement are placed at the center of gravity of the block, was used for experimental investigations. The effects of various parameters such as epoxy type, bonded length, bar diameter, and mechanical anchorage on the bond behavior were studied. The slip of the SMA reinforcement relative to concrete was measured using an optical measurement system and the bond-slip curves were developed. Results indicate that the sandblasted SMA bars exhibit satisfactory bond behavior when used with the correct filling material in NSM strengthening applications, while the mechanical anchorage of SMA bars can significantly increase the bond resistance.

  19. [Surface changes of dental alloys in oral environment--Part 1. Accuracy of EPMA analysis and its applicability to estimate corrosion of dental alloys].

    Science.gov (United States)

    Hani, H; Matsumura, M; Inoue, M

    1989-12-01

    The purpose of this study is to find out the analytical accuracy and the detection limit of the EPMA, which are the important factors when analyzing the changes in the surface condition or the composition of the dental metals used in an oral environment. The results were as follows: 1) The EPMA used in the analysis had an excellent detection limit which was less than 0.005% for Fe, Cr, Si, Cu and Mo. 2) The X-ray detection limit measured for the elements in the alloys were close to that of the pure elements. 3) The results of the quantitative analysis for the standard samples using the EPMA were close to the results of the chemical analysis for each of the samples, with their differences within 1%. 4) When the quantitative results between the mirror polished surfaces and the surfaces treated with different grits of Emery papers were compared, the error was within 1% for the major component elements even when treated with the rough #80 Emery paper. 5) The effects of the inclination of the sample surfaces on the results of the analysis were small for the non-precious metals. Even with the precious metals, it was within 1% of the measurement error when the inclination was less than 2 degrees.

  20. The effect of different investment techniques on the surface roughness and irregularities of gold palladium alloy castings.

    Science.gov (United States)

    Bedi, Abhayjit; Michalakis, Konstantinos X; Hirayama, Hiroshi; Stark, Paul C

    2008-04-01

    Surface roughness and irregularities can affect the fit of a restoration. It is unknown whether different investment techniques have an effect on surface roughness and irregularities of gold palladium alloy castings. The purpose of this study was to evaluate the surface roughness and irregularities of gold palladium alloy castings obtained using different investment techniques. Forty disk-shaped wax patterns were prepared and divided into 4 groups. A phosphate-bonded, carbon-free investment was used for the investment procedures. Twenty specimens were invested using a vacuum mixer, while the remainder were invested using a vacuum mixer and investor. The specimens in both broad categories were divided evenly to set in 2 different conditions of pressure. Half were left to set under atmospheric pressure for 1 hour, while the rest were placed in a compression chamber under a pressure of 3 bars for 24 minutes, then allowed to bench set for another 36 minutes. A profilometer was used to evaluate the surface roughness (mum) of the castings. The specimens were also studied under x10 magnification for surface irregularities. Two-way ANOVA was used to examine the relationships among surface roughness, investing, and pressure (alpha=.05). Logistic regression was used to explore the relationships among surface irregularities, investing, and pressure. Two-way ANOVA for surface roughness did not reveal any statistically significant differences. However, there was a trend for the specimens set under atmospheric pressure to present lower values of surface roughness than the specimens set under positive pressure (P=.095). The logistic regression for surface irregularities showed a highly significant impact of pressure. The odds of any surface irregularities for specimens under atmospheric pressure were 9.12 times higher than the odds for specimens under positive pressure (P=.016). Within the limitations of this study, the results suggest that specimens set under atmospheric

  1. Graphene coating on the surface of CoCrMo alloy enhances the adhesion and proliferation of bone marrow mesenchymal stem cells.

    Science.gov (United States)

    Zhang, Qi; Li, Kewen; Yan, Jinhong; Wang, Zhuo; Wu, Qi; Bi, Long; Yang, Min; Han, Yisheng

    2018-02-19

    The objective was to investigate whether a graphene coating could improve the surface bioactivity of a cobalt-chromium-molybdenum-based alloy (CoCrMo). Graphene was produced by chemical vapor deposition and transferred to the surface of the CoCrMo alloy using an improved wet transfer approach. The morphology of the samples was observed, and the adhesion force and stabilization of graphene coating were analyzed by a nanoscratch test and ultrasonication test. In an in vitro studies, the adhesion and proliferation of bone marrow mesenchymal stem cells (BMSCs) cultured on the samples were quantified via an Alamar Blue assay and cell counting kit-8 (CCK-8) assay. The results showed that it is feasible to apply graphene to modify the surface of a CoCrMo alloy, and the enhancement of the adhesion and proliferation of BMSCs was also shown in the present study. In conclusion, graphene exhibits considerable potential for enhancing the surface bioactivity of CoCrMo alloy. Copyright © 2018. Published by Elsevier Inc.

  2. Effect of Graphite Powder Amount on Surface Films Formed on Molten AZ91D Alloy

    Science.gov (United States)

    Li, Weihong; Zhou, Jixue; Ma, Baichang; Wang, Jinwei; Wu, Jianhua; Yang, Yuansheng

    2017-10-01

    Graphite powder was adopted to prevent AZ91D magnesium alloy from oxidizing during the melting and casting process. The microstructure of the resultant surface films formed on the molten alloy protected by 0, 2.7, 5.4, 8.1, and 10.8 g dm-2 graphite powder at 973 K (700 °C) for holding time of 30 minutes was investigated by scanning electron microscopy, energy dispersive spectrometer, X-ray diffraction, and the thermodynamic method. The results indicated that the surface films were composed of a protective layer and the underneath MgF2 particles with different morphology. The protective layer was continuous with a thickness range from 200 to 550 nm consisting of magnesium, oxygen, fluorine, carbon, and a small amount of aluminium, possibly existing in the form of MgO, MgF2, C, and MgAl2O4. The surface films were the result of the interaction between the graphite powder, the melt, and the ambient atmosphere. The unevenness of the micro surface morphology and the number and size of the underneath MgF2 particles increased with graphite powder amount. The mechanism of the effect of graphite powder amount on the resultant surface films was also discussed.

  3. Creating poly(ethylene glycol) film on the surface of NiTi alloy by gamma irradiation

    Science.gov (United States)

    Yu, Hongyan; Yan, Jin; Ma, Huiling; Zeng, Xinmiao; Liu, Yang; Zhao, Xinqing

    2015-07-01

    NiTi alloy has been extensively utilized as biomaterials owing to its unique shape memory effect, superelasticity and biocompatibility. However, concern with the toxic and allergic responses of nickel potentially releasing from implants stimulated lots of researches of modification on NiTi alloy surface. Creating chemical bond attachment of bioorganic film on NiTi alloy surface could effectively inhibit Ni releasing and obtain bioactive functions for further application. In this work, to get a bioorganic surface, NiTi alloy was modified with poly(ethylene glycol) (PEG) film by gamma ray induced grafting or crosslinking. X-ray diffraction (XRD) spectrum, water contact angle geometer and X-ray photoelectron spectroscopy (XPS) techniques were used to characterize the NiTi surface. The results indicated that PEG was covalent bonded on NiTi alloy surface. Fluorescence microscope (FM) images for morphology of 1 day osteoblast culture on the PEG coated NiTi surface showed that PEG could improve cell proliferation on NiTi surface. Our work offers a way to introduce a bioorganic metal surface by gamma irradiation.

  4. A study of phase separation in ternary alloys

    Indian Academy of Sciences (India)

    Keywords. Ternary systems; Cahn–Hilliard equations; spinodal decomposition. Abstract. We have studied the evolution of microstructure when a disordered ternary alloy is quenched into a ternary miscibility gap. We have used computer simulations based on multicomponent Cahn–Hilliard (CH) equations for A and B, ...

  5. Contribution to comprehensive study of aluminium alloy Aa 5083 ...

    African Journals Online (AJOL)

    Corrosion induced by elemental mercury in aqueous media of industrial Aluminium alloys AA5083 used in heat exchanger industries of natural gas liquefaction has been studied by linear sweep voltammétry on rotating amalgamated disk electrode. Corrosion process depends on: • Chemical processes of amalgamation of ...

  6. INFLUENCE OF PHOSPHATIZED SURFACE LAYER ON CORROSION RESISTANCE OF Mg-Al-RE ALLOY

    Directory of Open Access Journals (Sweden)

    Katarína Miková

    2015-09-01

    Full Text Available This contribution deals with evaluation of the corrosion resistance of extruded Mg-2Al-1RE (AE21 magnesium alloy in the state before and after treatment of ground surface by selected phosphatizing procedure. Specimens were exposed to 0.1M NaCl solution for several time periods starting from 5 minutes up-to 168 hours at room temperature of 22 ± 1 °C. Afterwards electrochemical impedance spectroscopy was carried out on the exposed specimens. Based on the results obtained from the electrochemical tests and visual observation of corrosion attack progress, positive or negative impact of selected phosphating process on the corrosion resistance of Mg-2Al-1RE magnesium alloy under given conditions was assessed.

  7. The magnetic properties of Ce/Pd surface alloys investigated using DFT

    KAUST Repository

    Shuttleworth, I.G.

    2014-06-01

    The surface alloys that form between Ce and Pd(1 1 1), Pd(1 0 0) and both unreconstructed and missing-row type Pd(1 1 0) at low Ce coverage ( θCe=19ML) have shown permanent magnetism that is mediated in part by an RKKY-like delocalized Ce 6s-Pd 5s interaction. The Pd 4d states are significantly affected by alloying and their behavior cannot be explained by a purely spin-dependent Hamiltonian. Experimental observations of changes to the Pd 4d states are explained and the implications of Ce/Pd magnetism in reforming catalysis are discussed. © 2014 Elsevier B.V. All rights reserved.

  8. Remanufacture of Zirconium-Based Conversion Coatings on the Surface of Magnesium Alloy

    Science.gov (United States)

    Liu, Zhe; Jin, Guo; Song, Jiahui; Cui, Xiufang; Cai, Zhaobing

    2017-04-01

    Brush plating provides an effective method for creating a coating on substrates of various shapes. A corroded zirconium-based conversion coating was removed from the surface of a magnesium alloy and then replaced with new coatings prepared via brush plating. The structure and composition of the remanufactured coating were determined via x-ray photoelectron spectroscopy, x-ray diffraction, and Fourier transform infrared spectroscopy. The results revealed that the coatings consist of oxide, fluoride, and tannin-related organics. The composition of the coatings varied with the voltage. Furthermore, as revealed via potentiodynamic polarization spectroscopy, these coatings yielded a significant increase in the corrosion resistance of the magnesium alloy. The friction coefficient remained constant for almost 300s during wear resistance measurements performed under a 1-N load and dry sliding conditions, indicating that the remanufactured coatings provide effective inhibition to corrosion.

  9. Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

    Energy Technology Data Exchange (ETDEWEB)

    R. P. Martukanitz and S. Babu

    2007-05-03

    Laser surfacing in the form of cladding, alloying, and modifications are gaining widespread use because of its ability to provide high deposition rates, low thermal distortion, and refined microstructure due to high solidification rates. Because of these advantages, laser surface alloying is considered a prime candidate for producing ultra-hard coatings through the establishment or in situ formation of composite structures. Therefore, a program was conducted by the Applied Research Laboratory, Pennsylvania State University and Oak Ridge National Laboratory to develop the scientific and engineering basis for performing laser-based surface modifications involving the addition of hard particles, such as carbides, borides, and nitrides, within a metallic matrix for improved wear, fatigue, creep, and corrosion resistance. This has involved the development of advanced laser processing and simulation techniques, along with the refinement and application of these techniques for predicting and selecting materials and processing parameters for the creation of new surfaces having improved properties over current coating technologies. This program has also resulted in the formulation of process and material simulation tools capable of examining the potential for the formation and retention of composite coatings and deposits produced using laser processing techniques, as well as positive laboratory demonstrations in producing these coatings. In conjunction with the process simulation techniques, the application of computational thermodynamic and kinetic models to design laser surface alloying materials was demonstrated and resulted in a vast improvement in the formulation of materials used for producing composite coatings. The methodology was used to identify materials and to selectively modify microstructures for increasing hardness of deposits produced by the laser surface alloying process. Computational thermodynamic calculations indicated that it was possible to induce the

  10. A Metallurgical Investigation of the Direct Energy Deposition Surface Repair of Ferrous Alloys

    Science.gov (United States)

    Marya, Manuel; Singh, Virendra; Hascoet, Jean-Yves; Marya, Surendar

    2018-01-01

    Among additive manufacturing (AM) processes, the direct energy deposition (DED) by laser is explored to establish its applicability for the repair of ferrous alloys such as UNS G41400 low-alloy steel, UNS S41000 martensitic stainless steel, UNS S17400 precipitation-strengthened martensitic stainless steel, and UNS S32750 super-duplex stainless steel. Unlike plating, thermal spray, and conventional cladding weld, DED laser powder deposition offers potential advantages, e.g., thin deposits, limited dilutions, narrow heat-affected zones (HAZ), potentially improved surface properties. In this investigation, all AM deposits were completed with an IREPA CLAD™ system using a powder feed of UNS N06625, an alloy largely selected for its outstanding corrosion resistance. This investigation first addresses topological aspects of AM deposits (including visual imperfections) before focusing on changes in microstructure, microhardness, chemical composition across AM deposits and base materials. It has been established that dense, uniform, hard ( 300 HVN), crack-free UNS N06625-compliant AM deposits of fine dendritic microstructures are reliably produced. However, except for the UNS S32750 steel, a significant martensitic hardening was observed in the HAZs of UNS G41400 ( 650 HVN), UNS S41000 ( 500 HVN), and UNS S17400 ( 370 HVN). In summary, this investigation demonstrates that the DED laser repair of ferrous parts with UNS N06625 may restore damaged surfaces, but it also calls for cautions and complementary investigations for alloys experiencing a high HAZ hardening, for which industry standard recommendations are exceeded and lead to an increased risk of delayed cracking in corrosive environments.

  11. Interrogation of the microstructure and residual stress of a nickel-base alloy subjected to surface severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz, A.L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071 Badajoz (Spain); Tian, J.W. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Villegas, J.C. [Intel Corporation, Chandler, AZ (United States); Shaw, L.L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT (United States)], E-mail: Leon.Shaw@Uconn.Edu; Liaw, P.K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States)

    2008-02-15

    A low stacking-fault energy nickel-base, single-phase, face-centered-cubic (fcc) alloy has been subjected to surface severe plastic deformation (S{sup 2}PD) to introduce nano-grains and grain size gradients to the surface region of the alloy. The simultaneous microstructural and stress state changes induced by S{sup 2}PD have been investigated via the X-ray diffraction (XRD) analysis that includes evaluation of annealing and deformation twins, deformation faults, in-plane lattice parameters and elastic strains of the crystal lattice, macroscopic residual in-plane stresses, crystallite sizes, internal strains, dislocation densities, and crystallographic texture as a function of the depth measured from the processed surface. Microstructural changes have also been characterized using optical and electron microscopy in order to corroborate the findings from the XRD analysis. The results from the XRD analysis are in excellent agreement with those derived from the microscopy analysis. This is the first systematic and comprehensive study using XRD to quantify depth-profile changes in a wide range of microstructural features and stress states in a fcc material resulting from the S{sup 2}PD process.

  12. The Effect Of Two-Stage Age Hardening Treatment Combined With Shot Peening On Stress Distribution In The Surface Layer Of 7075 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Kaczmarek Ł.

    2015-09-01

    Full Text Available The article present the results of the study on the improvement of mechanical properties of the surface layer of 7075 aluminum alloy via two-stage aging combined with shot peening. The experiments proved that thermo-mechanical treatment may significantly improve hardness and stress distribution in the surface layer. Compressive stresses of 226 MPa±5.5 MPa and hardness of 210±2 HV were obtained for selected samples.

  13. Phase and structural states in the NiTi-based alloy surface layer formed by electron-ion-plasma methods using tantalum

    Energy Technology Data Exchange (ETDEWEB)

    Neiman, Aleksei A., E-mail: nasa@ispms.tsc.ru; Lotkov, Aleksandr I.; Gudimova, Ekaterina Y. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Meisner, Ludmila L., E-mail: meisner2l@yahoo.com; Semin, Viktor O. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation)

    2015-10-27

    The paper reports on a study of regularities of formation gradient nano-, submicron and microstructural conditions in the surface layers of the samples after pulsed electron-beam melting of tantalum coating on the substrate NiTi alloy. Experimentally revealed the presence of submicron columnar structure in the upper layers of the tantalum coating. After irradiation modified NiTi surface takes on a layered structure in which each layer differs in phase composition and structural phase state.

  14. Effect of ceramic conversion treatments on the surface damage and nickel ion release of NiTi alloys under fretting corrosion conditions.

    Science.gov (United States)

    Dong, H; Ju, X; Yang, H; Qian, L; Zhou, Z

    2008-02-01

    Recent researches have demonstrated that surface modification can improve the fretting wear resistance of NiTi alloys in air or enhance their aqueous corrosion resistance without fretting. However, little is known about the behaviour of surface engineered NiTi under fretting corrosion conditions. This is important for such body implants as orthodontic arch wires and orthopedic bone fixation devices because they need to withstand the combined attack of corrosion from body fluid and mechanical fretting. In this study, a NiTi alloy was ceramic conversion (CC) treated at 400 and 650 degrees C. The effect of the surface treatment on the fretting corrosion behaviour of NiTi alloy was investigated using fretting corrosion tests in the Ringer's solution. The experimental results have shown that the CC treatment can convert the surface of NiTi into a TiO2 layer, which can effectively improve the fretting corrosion resistance of NiTi alloy and significantly reduce Ni ion release into the Ringer's solution. Detailed SEM observations revealed that the untreated samples were severely damaged by adhesion and delamination; the high temperature (HT) (650 degrees C/1 h) treated samples were damaged mainly by spallation and adhesion; and the low temperature (LT) (400 degrees C/50 h) treated samples were characterised by mild abrasion. Mild oxidation and corrosion were also observed for all three types of samples tested under fretting corrosion conditions.

  15. The gradient structure of the NiTi surface layers subjected to tantalum ion beam alloying

    Science.gov (United States)

    Girsova, S. L.; Poletika, T. M.; Meisner, L. L.; Schmidt, E. Yu

    2017-05-01

    The NiTi shape memory alloy has been modified by ion implantation with Ta to improve the surface and biological properties. The elemental and phase composition and structure of the surface and near-surface layers of NiTi specimens after the Ta ion implantation with the fluency D = 3 × 1017 cm-2 and D = 6 × 1017 cm-2 are examined. The methods of Auger electron spectroscopy (AES), transmission electron microscopy (TEM), and electron dispersion analysis (EDS) are used. It is found that a nonuniform distribution of elements along the depth of the surface layer after the ion implantation of NiTi specimens, regardless of the regime, is accompanied by the formation of a number of sublayer structures.

  16. Effect of sterilization process on surface characteristics and biocompatibility of pure Mg and MgCa alloys.

    Science.gov (United States)

    Liu, X L; Zhou, W R; Wu, Y H; Cheng, Y; Zheng, Y F

    2013-10-01

    The aim of this work was to investigate the effect of various sterilization methods on surface characteristics and biocompatibility of MgCa alloy, with pure Mg as a comparison, including steam autoclave sterilization (SA), ethylene oxide steam sterilization (EO), glutaraldehyde sterilization (GD), dry heat sterilization (DH) and Co60 γ ray radiation sterilization (R) technologies. The surface characterizations were performed by environmental scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, grazing incidence X-ray diffraction, water contact angle and surface free energy measurement, whereas the cytotoxicity and hemocompatibility were evaluated by cellular adhesive experiment, platelet adhesion and hemolysis test. The results showed that the five sterilization processes caused more changes on the surface of MgCa alloy than that on the surface of pure Mg. The GD sterilization caused the most obvious changes on the surface of the pure Mg, and the SA sterilization made the largest alteration on the MgCa alloy surface. The GD and DH sterilization processes could cause increases on surface free energy for both pure Mg and MgCa alloys, while the other three sterilization processes reduced the surface free energy. The DH and GD sterilization processes caused the least alteration on the cell adhesion on pure Mg surface, whereas the EO sterilization performed the greatest impact on the cell adhesion on the Mg-Ca alloy surface. The hemolysis percentage of pure Mg and MgCa alloys were reduced by SA sterilization, meanwhile the other four sterilization processes increased their hemolysis percentages significantly, especially for the EO sterilization. Copyright © 2013 Elsevier B.V. All rights reserved.

  17. Characterization and analysis of surface notches on Ti-alloy plates fabricated by additive manufacturing techniques

    Science.gov (United States)

    Chan, Kwai S.

    2015-12-01

    Rectangular plates of Ti-6Al-4V with extra low interstitial (ELI) were fabricated by layer-by-layer deposition techniques that included electron beam melting (EBM) and laser beam melting (LBM). The surface conditions of these plates were characterized using x-ray micro-computed tomography. The depth and radius of surface notch-like features on the LBM and EBM plates were measured from sectional images of individual virtual slices of the rectangular plates. The stress concentration factors of individual surface notches were computed and analyzed statistically to determine the appropriate distributions for the notch depth, notch radius, and stress concentration factor. These results were correlated with the fatigue life of the Ti-6Al-4V ELI alloys from an earlier investigation. A surface notch analysis was performed to assess the debit in the fatigue strength due to the surface notches. The assessment revealed that the fatigue lives of the additively manufactured plates with rough surface topographies and notch-like features are dominated by the fatigue crack growth of large cracks for both the LBM and EBM materials. The fatigue strength reduction due to the surface notches can be as large as 60%-75%. It is concluded that for better fatigue performance, the surface notches on EBM and LBM materials need to be removed by machining and the surface roughness be improved to a surface finish of about 1 μm.

  18. Effect of SPD surface layer on plasma nitriding of Ti–6Al–4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Farokhzadeh, K.; Qian, J.; Edrisy, A., E-mail: edrisy@uwindsor.ca

    2014-01-01

    A severe plastic deformation (SPD) surface layer was introduced by shot peening to enhance the nitriding kinetics in low-temperature (600 °C) plasma nitriding of Ti–6Al–4V alloy. The effect of this pretreatment on the nitrided microstructures and phase compositions was investigated by analytical microscopy techniques e.g. scanning and transmission electron microscopy (SEM, TEM) and X-ray diffraction (XRD) analysis. Microstructural investigations revealed the formation of a compound layer consisting of a 0.6 µm thick nanocrystalline TiN layer followed by a 0.5 µm thick layer of Ti{sub 2}N with a larger grain size (0.1–0.5 µm). The development of TiN nanograins was attributed to accelerated nitriding kinetics due to the increased preferential nucleation sites in the SPD layer. Furthermore, the thickness of nitrogen diffusion zone (DZ) increased by 50% in the pretreated plasma nitrided alloy when compared with that of the untreated one. This is likely promoted by an increase in density of subsurface microstructural defects, such as twins and grain boundaries. The sliding behaviour and interfacial adhesion of the nitrided surfaces were evaluated by micro-scratch tests within a load range of 1–20 N. Compared with untreated-plasma-nitrided alloy, the pretreated nitrided surfaces exhibited a higher load bearing capacity and better interfacial bonding. They exhibited no chipping or spallation, even after multiple sliding passes at the highest applied load of 20 N in contrary to the untreated plasma nitrided surfaces.

  19. Peculiarities of welding pool degassing at surface deposition of aluminium alloys with powder wire

    Directory of Open Access Journals (Sweden)

    Володимир Якович Зусін

    2016-11-01

    Full Text Available The article contains the analysis of the conventional methods of surface deposition of aluminium alloys. It was shown that at surface deposition of aluminium alloys interstices, arising at hydrogen bubbles formation in the weld pool lat the moment of its crystallization are the most probable defects. An additional source of hydrogen supply into the weld pool springs up at surface deposition of aluminium alloys-this is the powder electrode charge. So, a model of formation of gas bubbles with due regard to this factor was developed. Presence of various surface defects, like cavities, shears, and micro-cracks is a factor, promoting formation of gaseous hydrogen phase inside a drop of electrode metal. Further development of gas bubbles, entrapped into the weld pool goes on by their consolidation and hydrogen diffusion from the molten metal into gaseous section. Intensification of bubble degassing, both at the stage of molten metal drop and at the welding pool stage is the most efficient way. The process of degassing depends on the amount of hydrogen, introduced into the weld pool. Proposed was an analytical dependence of evaluation of the original hydrogen concentration in the weld pool upon the coefficient of powder wire filling and dimensions of the charge particles. Experimental research of the influence of the parameters of powder wire upon the porosity of deposited metal made it possible to determine an optimal range of charge granulation and the coefficient of powder wire filling, ensuring intensive degassing during the period of its existence in liquid state and reaching deposited metal with sufficient density

  20. Surface ablation and threshold determination of AlCu4SiMg aluminum alloy in picosecond pulsed laser micromachining

    Science.gov (United States)

    Zheng, Buxiang; Jiang, Gedong; Wang, Wenjun; Mei, Xuesong; Wang, Fangcheng

    2017-09-01

    Interaction of an ultrafast pulsed laser with material surface has become a research hotspot in recent years. Picosecond pulsed laser micromachining of AlCu4SiMg aluminum alloy and determination of the ablation threshold are the main research directions, which have vitally important theoretical significance and application value. The ablation characteristics of aluminum alloy under different focusing characteristics and energies were experimentally investigated with picosecond ultrafast laser pulses. The different ablation areas of laser Gaussian beam were divided based on ablation threshold, morphological characteristics, and interaction mechanism. The surface morphologies and feature sizes, including ablation width (i.e. diameter), ablation depth, ablation depth-to-width ratio, ablation area, ablation volume, and single pulse ablation rate, of the ablation craters were studied; and the variation of their ablation distributions with laser energy density were analyzed. The results showed that the irradiated surface morphologies of aluminum alloy under the focal lengths of 100 and 150 mm were better, and the ablation width increased with the increase of focal length; however, the ablation depth decreased clearly. More distinct morphological characteristics at high energy and better ablation quality at low energy were exhibited by ablation crater surface. Ablation area could be divided into ablation, melt, redeposition, phase-transformation, and modification regions, and the entire regions were dominated by multiphoton ionization and avalanche ionization. The ablation feature sizes, increasing monotonically in laser energy density, exhibited approximately linear dependence on the energy density at low energy-density. When the energy density reached a certain critical value, the increasing extent decelerated gradually, and tended increasingly towards saturation. According to the linear dependence of laser energy density on the ablation crater area, the average

  1. From Laboratory Research to a Clinical Trial: Copper Alloy Surfaces Kill Bacteria and Reduce Hospital-Acquired Infections.

    Science.gov (United States)

    Michels, Harold T; Keevil, C William; Salgado, Cassandra D; Schmidt, Michael G

    2015-01-01

    This is a translational science article that discusses copper alloys as antimicrobial environmental surfaces. Bacteria die when they come in contact with copper alloys in laboratory tests. Components made of copper alloys were also found to be efficacious in a clinical trial. There are indications that bacteria found on frequently touched environmental surfaces play a role in infection transmission. In laboratory testing, copper alloy samples were inoculated with bacteria. In clinical trials, the amount of live bacteria on the surfaces of hospital components made of copper alloys, as well as those made from standard materials, was measured. Finally, infection rates were tracked in the hospital rooms with the copper components and compared to those found in the rooms containing the standard components. Greater than a 99.9% reduction in live bacteria was realized in laboratory tests. In the clinical trials, an 83% reduction in bacteria was seen on the copper alloy components, when compared to the surfaces made from standard materials in the control rooms. Finally, the infection rates were found to be reduced by 58% in patient rooms with components made of copper, when compared to patients' rooms with components made of standard materials. Bacteria die on copper alloy surfaces in both the laboratory and the hospital rooms. Infection rates were lowered in those hospital rooms containing copper components. Thus, based on the presented information, the placement of copper alloy components, in the built environment, may have the potential to reduce not only hospital-acquired infections but also patient treatment costs. © The Author(s) 2015.

  2. Tailoring degradation of AZ31 alloy by surface pre-treatment and electrospun PCL fibrous coating

    Energy Technology Data Exchange (ETDEWEB)

    Hanas, T. [Medical Materials Laboratory, Indian Institute of Technology Madras, Chennai 600036 (India); School of Nano Science and Technology, National Institute of Technology Calicut, Calicut, Kerala 673601 (India); Sampath Kumar, T.S., E-mail: tssk@iitm.ac.in [Medical Materials Laboratory, Indian Institute of Technology Madras, Chennai 600036 (India); Perumal, Govindaraj; Doble, Mukesh [Department of Biotechnology - Bhupat and Jyoti Mehta School of Biosciences, Indian Institute of Technology Madras, Chennai 600036 (India)

    2016-08-01

    AZ31 magnesium alloy was coated with polycaprolactone (PCL) nano-fibrous layer using electrospinning technique so as to control degradation in physiological environment. Before coating, the alloy was treated with HNO{sub 3} to have good adhesion between the coating and substrate. To elucidate the role of pre-treatment and coating, samples only with PCL coating as well as HNO{sub 3} treatment only were prepared for comparison. Best coating adhesion of 4B grade by ASTM D3359–09 tape test was observed for pre-treated samples. The effect of coating on in vitro degradation and biomineralization was studied using supersaturated simulated body fluid (SBF 5 ×). The weight loss and corrosion results obtained by immersion test showed that the combination of HNO{sub 3} pre-treatment and PCL coating is very effective in controlling the degradation rate and improving bioactivity. Cytotoxicity studies using L6 cells showed that PCL coated sample has better cell adhesion and proliferation compared to uncoated samples. Nano-fibrous PCL coating combined with prior acid treatment seems to be a promising method to tailor degradation rate with enhanced bioactivity of Mg alloys. - Highlights: • PCL electrospun coating on HNO{sub 3} pre-treated AZ31 alloy controls biodegradation. • Acid pre-treatment stabilizes the substrate - coating interface. • Electrospun porous coating improves biomineralization. • Coating similar to extracellular matrix enhances cell adhesion.

  3. Laser Shock Wave-Assisted Patterning on NiTi Shape Memory Alloy Surfaces

    Science.gov (United States)

    Ilhom, Saidjafarzoda; Seyitliyev, Dovletgeldi; Kholikov, Khomidkohodza; Thomas, Zachary; Er, Ali O.; Li, Peizhen; Karaca, Haluk E.; San, Omer

    2018-01-01

    Shape memory alloys (SMAs) are a unique class of smart materials and they were employed in various applications in engineering, biomedical, and aerospace technologies. Here, we report an advanced, efficient, and low-cost direct imprinting method with low environmental impact to create thermally controllable surface patterns. Patterned microindents were generated on Ni50Ti50 (at. %) SMAs using an Nd:YAG laser with 1064 nm wavelength at 10 Hz. Laser pulses at selected fluences were focused on the NiTi surface and generated pressure pulses of up to a few GPa. Optical microscope images showed that surface patterns with tailorable sizes can be obtained. The depth of the patterns increases with laser power and irradiation time. Upon heating, the depth profile of SMA surfaces changed where the maximum depth recovery ratio of 30% was observed. Recovery ratio decreased and stabilized when the number of pulses and thus the well depth were further increased. A numerical simulation of pressure evolution in shape memory alloys showed a good agreement with the experimental results. The stress wave closely followed the rise time of the laser pulse to its peak value and initial decay. Rapid attenuation and dispersion of the stress wave were found in our simulation.

  4. Surface chemical treatment of ultrafine-grained Ti–6Al–7Nb alloy processed by severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, D.P., E-mail: dpedreira@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, km 235, São Carlos 13565-905, SP (Brazil); Prokofiev, E. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, km 235, São Carlos 13565-905, SP (Brazil); Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12 K. Marx Str., Ufa 450000 (Russian Federation); Sanches, L.F.R. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, km 235, São Carlos 13565-905, SP (Brazil); Polyakova, V. [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12 K. Marx Str., Ufa 450000 (Russian Federation); Valiev, R.Z., E-mail: rzvaliev@mail.rb.ru [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12 K. Marx Str., Ufa 450000 (Russian Federation); Botta, W.J.; Junior, A.M.J.; Bolfarini, C. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, km 235, São Carlos 13565-905, SP (Brazil)

    2015-09-15

    Highlights: • Ultrafine-grained titanium alloys is a good choice for biomedical applications. • Acid phosphoric treatment enhances bioactivity of Ti–6Al–7Nb alloy. • Apatite precipitation was increased in ultrafine-grained after surface modification. - Abstract: Ti–6Al–7Nb containing harmless for tissues niobium can be a good choice replacing Ti–6Al–4V for orthopedic implants application. Formation of ultrafine-grained (UFG) structure in metals and alloys by severe plastic deformation (SPD) techniques allows for achieving unique mechanical properties. Using equal channel angular pressing (ECAP) UFG structure in Ti–6Al–7Nb alloy with an average size of grains/subgrains of 200 nm was obtained. This UFG Ti–6Al–7Nb alloy has high mechanical (ultimate tensile strength 1470 MPa) and fatigue properties, suitable for practical application. Additionally, surface modifications of titanium alloys aim induce specific responses on osteoblastic cells after implantation. Chemical surface treatments are simple methods to obtain a bioactive for apatite precipitation surface. Phosphoric acid etching combined or not with alkaline treatment presented bioactivity after seven days soaked in simulated body fluid (SBF) solution.

  5. Superposition of nanostructures on microrough titanium–aluminum–vanadium alloy surfaces results in an altered integrin expression profile in osteoblasts

    Science.gov (United States)

    Gittens, Rolando A.; Olivares-Navarrete, Rene; Hyzy, Sharon L.; Sandhage, Kenneth H.; Schwartz, Zvi; Boyan, Barbara D.

    2014-01-01

    Recent studies of new surface modifications that superimpose well-defined nanostructures on microrough implants, thereby mimicking the hierarchical complexity of native bone, report synergistically enhanced osteoblast maturation and local factor production at the protein level compared to growth on surfaces that are smooth, nanorough, or microrough. Whether the complex micro/nanorough surfaces enhance the osteogenic response by triggering similar patterns of integrin receptors and their associated signaling pathways as with well-established microrough surfaces, is not well understood. Human osteoblasts (hOBs) were cultured until confluent for gene expression studies on tissue culture polystyrene (TCPS) or on titanium alloy (Ti6Al4V) disks with different surface topographies: smooth, nanorough, microrough, and micro/nanorough surfaces. mRNA expression of osteogenesis-related markers such as osteocalcin (BGLAP) and bone sialoprotein (BSP), bone morphogenetic protein 2 (BMP2), BMP4, noggin (NOG) and gremlin 1 (GREM1) were all higher on microrough and micro/nanorough surfaces, with few differences between them, compared to smooth and nanorough groups. Interestingly, expression of integrins α1 and β2, which interact primarily with collagens and laminin and have been commonly associated with osteoblast differentiation on microrough Ti and Ti6Al4V, were expressed at lower levels on micro/nanorough surfaces compared to microrough ones. Conversely, the av subunit, which binds ligands such as vitronectin, osteopontin, and bone sialoprotein among others, had higher expression on micro/nanorough surfaces concomitantly with regulation of the β3 mRNA levels on nanomodified surfaces. These results suggest that the maturation of osteoblasts on micro/nanorough surfaces may be occurring through different integrin engagement than those established for microrough-only surfaces. PMID:25158204

  6. Effects of surface treatment of aluminium alloy 1050 on the adhesion and anticorrosion properties of the epoxy coating

    Energy Technology Data Exchange (ETDEWEB)

    Sharifi Golru, S., E-mail: samanesharifi@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Ramezanzadeh, B. [Department of Surface Coating and Corrosion, Institute for Color Science and Technology, No. 59,Vafamanesh St, Hosainabad Sq, Lavizan, Tehran (Iran, Islamic Republic of)

    2015-08-01

    Highlights: • Aluminium alloy 1050 was treated by zirconium-based (Zr) conversion coating. • The surface morphology and surface free energy of the samples were obtained. • The adhesion properties of the epoxy coating was studied on the treated samples. • The corrosion resistance of the epoxy coating was enhanced on treated samples. - Abstract: The objective of this work is to investigate the effects of zirconium-based (Zr) conversion coating on the adhesion properties and corrosion resistance of an epoxy/polyamide coating applied on the aluminium alloy 1050 (AA1050). Field emission scanning electron microscope (FE-SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle measuring device were employed in order to characterize the surface characteristics of the Zr treated AA1050 samples. The epoxy/polyamide coating was applied on the untreated and Zr treated samples. The epoxy coating adhesion to the aluminium substrate was evaluated by pull-off test before and after 30 days immersion in 3.5% w/w NaCl solution. In addition, the electrochemical impedance spectroscopy (EIS) and salt spray tests were employed to characterize the corrosion protection properties of the epoxy coating applied on the AA1050 samples. Results revealed that the surface treatment of AA1050 by zirconium conversion coating resulted in the increase of surface free energy and surface roughness. The dry and recovery (adhesion strength after 30 days immersion in the 3.5 wt% NaCl solution) adhesion strengths of the coatings applied on the Zr treated aluminium samples were greater than untreated sample. In addition, the adhesion loss of the coating applied on the Zr treated aluminium substrate was lower than other samples. Also, the results obtained from EIS and salt spray test clearly revealed that the Zr conversion coating could enhance the corrosion protective performance of the epoxy coating significantly.

  7. Inactivation of murine norovirus on a range of copper alloy surfaces is accompanied by loss of capsid integrity.

    Science.gov (United States)

    Warnes, Sarah L; Summersgill, Emma N; Keevil, C William

    2015-02-01

    Norovirus is one of the most common causes of acute viral gastroenteritis. The virus is spread via the fecal-oral route, most commonly from infected food and water, but several outbreaks have originated from contamination of surfaces with infectious virus. In this study, a close surrogate of human norovirus causing gastrointestinal disease in mice, murine norovirus type 1 (MNV-1), retained infectivity for more than 2 weeks following contact with a range of surface materials, including Teflon (polytetrafluoroethylene [PTFE]), polyvinyl chloride (PVC), ceramic tiles, glass, silicone rubber, and stainless steel. Persistence was slightly prolonged on ceramic surfaces. A previous study in our laboratory observed that dry copper and copper alloy surfaces rapidly inactivated MNV-1 and destroyed the viral genome. In this new study, we have observed that a relatively small change in the percentage of copper, between 70 and 80% in copper nickels and 60 and 70% in brasses, had a significant influence on the ability of the alloy to inactivate norovirus. Nickel alone did not affect virus, but zinc did have some antiviral effect, which was synergistic with copper and resulted in an increased efficacy of brasses with lower percentages of copper. Electron microscopy of purified MNV-1 that had been exposed to copper and stainless steel surfaces suggested that a massive breakdown of the viral capsid had occurred on copper. In addition, MNV-1 that had been exposed to copper and treated with RNase demonstrated a reduction in viral gene copy number. This suggests that capsid integrity is compromised upon contact with copper, allowing copper ion access to the viral genome. Copyright © 2015, American Society for Microbiology. All Rights Reserved.

  8. Toward rational nanoparticle synthesis: predicting surface intermixing in bimetallic alloy nanocatalysts.

    Science.gov (United States)

    Roling, Luke T; Mavrikakis, Manos

    2017-10-12

    We present a database of first-principles calculated activation energy barriers for two competitive processes involving bimetallic adatom-surface permutations of ten transition metals: (i) adatom "hopping" diffusion and (ii) adatom substitution into the surface. We consider the surface structure sensitivity of these events as well as coverage effects. We find that surface hopping mechanisms are facile and always preferred to substitution events on close-packed fcc(111) and hcp(0001) surfaces. However, surface atom substitution is more facile on the more open fcc(100) surfaces and is competitive with adatom surface hopping, which is more difficult than on the close-packed surfaces. By comparing the absolute and relative magnitudes of the energetics of hopping and substitution, our calculations can offer qualitative predictions of intermixing and other phenomena relevant to nanocrystal growth, such as the tendency to form intermixed alloys or core-shell structures during layer-by-layer nanoparticle synthesis involving a given bimetallic pair, and thereby inform the rational design and synthesis of novel bimetallic nanomaterials.

  9. In vitro and in vivo evaluation of the surface bioactivity of a calcium phosphate coated magnesium alloy.

    Science.gov (United States)

    Xu, Liping; Pan, Feng; Yu, Guoning; Yang, Lei; Zhang, Erlin; Yang, Ke

    2009-03-01

    Magnesium has shown potential application as a bio-absorbable biomaterial, such as for bone screws and plates. In order to improve the surface bioactivity, a calcium phosphate was coated on a magnesium alloy by a phosphating process (Ca-P coating). The surface characterization showed that a porous and netlike CaHPO(4).2H(2)O layer with small amounts of Mg(2+) and Zn(2+) was formed on the surface of the Mg alloy. Cells L929 showed significantly good adherence and significantly high growth rate and proliferation characteristics on the Ca-P coated magnesium alloy (p<0.05) in in-vitro cell experiments, demonstrating that the surface cytocompatibility of magnesium was significantly improved by the Ca-P coating. In vivo implantations of the Ca-P coated and the naked alloy rods were carried out to investigate the bone response at the early stage. Both routine pathological examination and immunohistochemical analysis demonstrated that the Ca-P coating provided magnesium with a significantly good surface bioactivity (p<0.05) and promoted early bone growth at the implant/bone interface. It was suggested that the Ca-P coating might be an effective method to improve the surface bioactivity of magnesium alloy.

  10. Mechanics and mechanisms of surface damage in Al-Si alloys under ultra-mild wear conditions

    Science.gov (United States)

    Chen, Ming

    Al-Si alloys intended for use in engine components must operate under ultra-mild wear (UMW) conditions to fit an acceptable amount of wear during a typical vehicle life. This study simulated surface damage in a UMW regime on five chemically etched Al-Si alloy surfaces using a pin-on-disc tribometer at low loads (0.5-2.0 N) under boundary lubricated conditions. The five alloys contained 11 to 25 wt.% Si and differed in matrix hardness, silicon particle morphology, and size. The mechanisms leading to the UMW damage and the role that the matrix hardness and microstructure play on said mechanisms were studied. Quantitative measurement methods based on statistical analysis of particle height changes and material loss from elevated aluminum using a profilometer technique were developed and used to assess UMW. The Greenwood and Tripp's numerical model was adapted to analyze the contact that occurred between Al-Si alloys with silicon particles protruding above the aluminum and steel balls. The estimation of the real contact pressure applied to the silicon particles was used to rationalize the damage mechanisms. The UMW mechanisms consisted of (i) abrasive wear on the top of the silicon particle surfaces; (ii) sinking-in of the silicon particles; (iii) piling-up of the aluminium around sunken-in particles and (vi) wear of the aluminium by the counterface, which eventually led to the initiation of UMW-II. Increasing the size or areal density of silicon particles with small aspect ratios delayed the onset of UMW-II by providing resistance against the silicon particles sinking-in and the aluminum piling-up. The UMW wear rates, however, began to decrease after long sliding cycles once an oil residue layer supported by hardened ultra-fine subsurface grains formed on the deformed aluminium matrix. The layer formation depended on the microstructure and applied load. Overall experimental observations suggested that Al-11% Si with small silicon particles exhibited optimal long

  11. The influence of grinding parameters of the surface layer of low-alloyed high-speed steel

    Directory of Open Access Journals (Sweden)

    J. Jaworski

    2009-01-01

    Full Text Available The measurements of machining forces, temperature and quality parameters of surface layer and ratio of grinding property of selected grades of low-alloyed high speed steels were carried out. It was shown that improvement of grinding properties of low-alloyed high-speed steels is possible on the way of efficient selection of their chemical constitution, which is confirmed by results of researches of grinding properties of SW2M5 steel

  12. Modification of titanium alloys surface properties by plasma electrolytic oxidation (PEO) and influence on biological response.

    Science.gov (United States)

    Echeverry-Rendón, Mónica; Galvis, Oscar; Aguirre, Robinson; Robledo, Sara; Castaño, Juan Guillermo; Echeverría, Félix

    2017-09-27

    Surface characteristics can mediate biological interaction improving or affecting the tissue integration after implantation of a biomaterial. Features such as topography, wettability, surface energy and chemistry can be key determinants for interactions between cells and materials. Plasma electrolytic oxidation (PEO) is a technique used to control this kind of parameters by the addition of chemical species and the production of different morphologies on the surfaces of titanium and its alloys. With the purpose to improve the biological response, surfaces of c.p titanium and Ti6Al4V were modified by using PEO. Different electrolytes, voltages, current densities and anodizing times were tested in order to obtain surfaces with different characteristics. The obtained materials were characterized by different techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM) and glow discharge optical emission spectroscopy (GDOES). Wettability of the obtained surfaces were measured and the corresponding surface energies were calculated. Superhydrophilic surfaces with contact angles of about 0 degrees were obtained without any other treatment but PEO and this condition in some cases remains stable after several weeks of anodizing; crystal phase composition (anatase-rutile) of the anodic surface appears to be critical for obtaining this property. Finally, in order to verify the biological effect of these surfaces, osteoblast were seeded on the samples. It was found that cell behavior improves as SFE (surface free energy) and coating porosity increases whereas it is affected negatively by roughness. Techniques for surface modification allow changes in the coatings such as surface energy, roughness and porosity. As a consequence of this, biological response can be altered. In this paper, surfaces of c.p Ti and Ti6Al4V were modified by using plasma electrolytic oxidation (PEO) in order to accelerate the cell adhesion process.

  13. Influence of Ultrasonic Surface Rolling on Microstructure and Wear Behavior of Selective Laser Melted Ti-6Al-4V Alloy.

    Science.gov (United States)

    Wang, Zhen; Xiao, Zhiyu; Huang, Chuanshou; Wen, Liping; Zhang, Weiwen

    2017-10-19

    The present article studied the effect of ultrasonic surface rolling process (USRP) on the microstructure and wear behavior of a selective laser melted Ti-6Al-4V alloy. Surface characteristics were investigated using optical microscope, nano-indentation, scanning electron microscope, transmission electron microscope and laser scanning confocal microscope. Results indicated that the thickness of pore-free surfaces increased to 100~200 μm with the increasing ultrasonic surface rolling numbers. Severe work hardening occurred in the densified layer, resulting in the formation of refined grains, dislocation walls and deformation twins. After 1000 N 6 passes, about 15.5% and 14.1% increment in surficial Nano-hardness and Vickers-hardness was obtained, respectively. The hardness decreased gradually from the top surface to the substrate. Wear tests revealed that the friction coefficient declined from 0.74 (polished surface) to 0.64 (USRP treated surface) and the wear volume reduced from 0.205 mm-3 to 0.195 mm-3. The difference in wear volume between USRP treated and polished samples increased with sliding time. The enhanced wear resistance was concluded to be associated with the improvement of hardness and shear resistance and also the inhibition of delamination initiation.

  14. Influence of Ultrasonic Surface Rolling on Microstructure and Wear Behavior of Selective Laser Melted Ti-6Al-4V Alloy

    Directory of Open Access Journals (Sweden)

    Zhen Wang

    2017-10-01

    Full Text Available The present article studied the effect of ultrasonic surface rolling process (USRP on the microstructure and wear behavior of a selective laser melted Ti-6Al-4V alloy. Surface characteristics were investigated using optical microscope, nano-indentation, scanning electron microscope, transmission electron microscope and laser scanning confocal microscope. Results indicated that the thickness of pore-free surfaces increased to 100~200 μm with the increasing ultrasonic surface rolling numbers. Severe work hardening occurred in the densified layer, resulting in the formation of refined grains, dislocation walls and deformation twins. After 1000 N 6 passes, about 15.5% and 14.1% increment in surficial Nano-hardness and Vickers-hardness was obtained, respectively. The hardness decreased gradually from the top surface to the substrate. Wear tests revealed that the friction coefficient declined from 0.74 (polished surface to 0.64 (USRP treated surface and the wear volume reduced from 0.205 mm−3 to 0.195 mm−3. The difference in wear volume between USRP treated and polished samples increased with sliding time. The enhanced wear resistance was concluded to be associated with the improvement of hardness and shear resistance and also the inhibition of delamination initiation.

  15. Development of nanostructured coatings for protecting the surface of aluminum alloys against corrosion and ice accretion

    Science.gov (United States)

    Farhadi, Shahram

    Ice and wet snow accretion on outdoor structures is a severe challenge for cold climate countries. A variety of de-icing and anti-icing techniques have been developed so far to counter this problem. Passive approaches such as anti-icing or icephobic coatings that inhibit or retard ice accumulation on the surfaces are gaining in popularity. Metal corrosion should also be taken into account as metallic substrates are subject to corrosion problems when placed in humid or aggressive environments. Development of any ice-releasing coatings on aluminum structures, as they must be durable enough, is therefore closely related to anti-corrosive protection of that metal. Accordingly, series of experiments have been carried out to combine reduced ice adhesion and improved corrosion resistance on flat AA2024 substrates via thin films of single and double layer alkyl-terminated SAMs coatings. More precisely, alkyl-terminated aluminum substrates were prepared by depositing layer(s) of 18C-SAMs on BTSE-grafted AA2024 or mirror-polished AA2024 surfaces. This alloy is among the most widely used aluminum alloys in transportation systems (including aircraft), the military, etc. The stability of the coatings in an aggressive environment, their overall ice-repellent performance as well as their corrosion resistance was systematically studied. The stability of one-layer and two-layer coatings in different media was tested by means of CA measurements, demonstrating gradual loss of the hydrophobic property after ~1100-h-long immersion in water, associated by decrease in water CA. Surface corrosion was observed in all cases, except that the double-layer coating system provided improved anti-corrosive protection. All single layer coatings showed initial shear stress of ice detachment values of ~1.68 to 2 times lower than as-received aluminum surfaces and about ~1.22 to 1.5 times lower than those observed on mirror-polished surfaces. These values gradually increased after as many as 5 to 9

  16. Impact of magnetic surface anisotropy on the precessional switching of magnetization in Pt-alloy nanofilms

    Science.gov (United States)

    Daniel, M.; Arun, R.; Sabareesan, P.

    2012-09-01

    Precessional switching of magnetization in CoPt and FePt nanofilms is investigated by solving the Landau-Lifshitz-Gilbert (LLG) equation analytically and numerically. Switching in these films occurs only above a critical value of the magnetic field, and it further depends on the magnetocrystalline anisotropy and saturation magnetization of the film. The presence of magnetic surface anisotropy in these films reduces the switching time significantly. Also, the switching time in the case of Pt-alloys of Co and Fe is low compared to that in the case of pure Co and Fe films.

  17. The Role of Surface Protection for High-Temperature Performance of TiAl Alloys

    Science.gov (United States)

    Schütze, Michael

    2017-09-01

    In the temperature range where TiAl alloys are currently being used in jet engine and automotive industries, surface reaction with the operating environment is not yet a critical issue. Surface treatment may, however, be needed in order to provide improved abrasion resistance. Development routes currently aim at a further increase in operation temperatures in gas turbines up to 800°C and higher, and in automotive applications for turbocharger rotors, even up to 1050°C. In this case, oxidation rates may reach levels where significant metal consumption of the load-bearing cross-section can occur. Another possibly even more critical issue can be high-temperature-induced oxygen and nitrogen up-take into the metal subsurface zone with subsequent massive ambient temperature embrittlement. Solutions for these problems are based on a deliberate phase change of the metal subsurface zone by diffusion treatments and by using effects such as the halogen effect to change the oxidation mechanism at high temperatures. Other topics of relevance for the use of TiAl alloys in high-temperature applications can be high-temperature abrasion resistance, thermal barrier coatings on TiAl and surface quality in additive manufacturing, in all these cases-focusing on the role of the operation environment. This paper addresses the recent developments in these areas and the requirements for future work.

  18. The Role of Surface Protection for High-Temperature Performance of TiAl Alloys

    Science.gov (United States)

    Schütze, Michael

    2017-12-01

    In the temperature range where TiAl alloys are currently being used in jet engine and automotive industries, surface reaction with the operating environment is not yet a critical issue. Surface treatment may, however, be needed in order to provide improved abrasion resistance. Development routes currently aim at a further increase in operation temperatures in gas turbines up to 800°C and higher, and in automotive applications for turbocharger rotors, even up to 1050°C. In this case, oxidation rates may reach levels where significant metal consumption of the load-bearing cross-section can occur. Another possibly even more critical issue can be high-temperature-induced oxygen and nitrogen up-take into the metal subsurface zone with subsequent massive ambient temperature embrittlement. Solutions for these problems are based on a deliberate phase change of the metal subsurface zone by diffusion treatments and by using effects such as the halogen effect to change the oxidation mechanism at high temperatures. Other topics of relevance for the use of TiAl alloys in high-temperature applications can be high-temperature abrasion resistance, thermal barrier coatings on TiAl and surface quality in additive manufacturing, in all these cases-focusing on the role of the operation environment. This paper addresses the recent developments in these areas and the requirements for future work.

  19. Construction of extracellular microenvironment to improve surface endothelialization of NiTi alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Peng, E-mail: liupeng79@cqu.edu.cn [Key Laboratory of Biorheological Science and Technology of Ministry of Education, College of Bioengineering, Chongqing University, Chongqing 400044 (China); State Key Laboratory of Molecular Engineering of Polymers, Department of Macromolecular Science, Fudan University, Shanghai 200433 (China); Zhao, Yongchun; Yan, Ying; Hu, Yan; Yang, Weihu [Key Laboratory of Biorheological Science and Technology of Ministry of Education, College of Bioengineering, Chongqing University, Chongqing 400044 (China); Cai, Kaiyong, E-mail: kaiyong_cai@cqu.edu.cn [Key Laboratory of Biorheological Science and Technology of Ministry of Education, College of Bioengineering, Chongqing University, Chongqing 400044 (China)

    2015-10-01

    To mimic extracellular microenvironment of endothelial cell, a bioactive multilayered structure of gelatin/chitosan pair, embedding with vascular endothelial growth factor (VEGF), was constructed onto NiTi alloy substrate surface via a layer-by-layer assembly technique. The successful fabrication of the multilayered structure was demonstrated by scanning electron microscopy, atomic force microscopy, contact angle measurement, attenuated total reflection-fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy, respectively. The growth behaviors of endothelial cells on various NiTi alloy substrates were investigated in vitro. Cytoskeleton observation, MTT assay, and wound healing assay proved that the VEGF-embedded multilayer structure positively stimulated adhesion, proliferation and motogenic responses of endothelial cells. More importantly, the present system promoted the nitric oxide production of endothelial cells. The approach affords an alternative to construct extracellular microenvironment for improving surface endothelialization of a cardiovascular implant. - Highlights: • Biofunctional multilayer films mimicking extracellular microenvironment were successfully fabricated. • Multilayered structure stimulated the biological responses of endothelial cells. • The approach affords an efficient approach for surface endothelialization of stent implant.

  20. The improvement of the surface hardness of stainless steel and aluminium alloy by ultrasonic cavitation peening

    Science.gov (United States)

    Janka, Styková; Miloš, Müller; Jan, Hujer

    This article presents first results of the experimental investigation of the influence of the cavitation shot less peening process on the properties of stainless steel and aluminium alloy specimens. The cavitation field was generated by an ultrasonic horn submerged in water and operated by an ultrasonic generator. The temperature of the water was controlled by thermometer and adjusted by separate water cooling system. The mass loss, the mass loss rate and the modification of the surface hardness are evaluated for different cavitation exposure intervals. The mass loss was measured by micro weighing scale and the surface hardness by the micro-hardness meter. The presented results indicates the significant improvement in the surface hardness for both tested materials.

  1. Electrochemical dissolution of surface alloys in acids: Thermodynamic trends from first-principles calculations

    DEFF Research Database (Denmark)

    Greeley, Jeffrey Philip; Nørskov, Jens Kehlet

    2007-01-01

    A simple procedure is introduced to use periodic Density Functional Theory calculations to estimate trends in the thermodynamics of surface alloy dissolution in acidic media. With this approach, the dissolution potentials for solute metal atoms embedded in the surface layer of various host metals...... (referenced to the dissolution potential of the solute in its pure, metallic form) are calculated. Periodic trends in the calculated potentials are found to be related to trends in surface segregation energies of the various solute/host pairs. The effects of water splitting and concomitant hydroxyl adsorption...... on the dissolution potentials are also considered; these effects do not change the potentials for highly oxophilic solutes embedded in less active hosts, but they do decrease the dissolution potential for more inert solutes on oxophilic hosts. Finally, the dissolution of Pt "skin" layers from Pt3X (X = Fe, Co...

  2. The Importance Of Surface Topography For The Biological Properties Of Nitrided Diffusion Layers Produced On Ti6Al4V Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Wierzchoń T.

    2015-09-01

    Full Text Available Diffusion nitrided layers produced on titanium and its alloys are widely studied in terms of their application for cardiac and bone implants. The influence of the structure, the phase composition, topography and surface morphology on their biological properties is being investigated. The article presents the results of a study of the topography (nanotopography of the surface of TiN+Ti2N+αTi(N nitrided layers produced in low-temperature plasma on Ti6Al4V titanium alloy and their influence on the adhesion of blood platelets and their aggregates. The TEM microstructure of the produced layers have been examined and it was demonstrated that the interaction between platelets and the surface of the titanium implants subjected to glow-discharge nitriding can be shaped via modification of the roughness parameters of the external layer of the TiN titanium nitride nanocrystalline zone.

  3. Combined thermodynamic study of nickel-base alloys. Progress report

    Energy Technology Data Exchange (ETDEWEB)

    Brooks, C. R.; Meschter, P. J.

    1981-02-15

    Achievements during this period are the following: (1) initiation of a high-temperature study of the Ni-Ta system using the galvanic cell technique, (2) emf study of high-temperature thermodynamics in the Ni-Mo system, (3) measured heat capacity data on ordered and disordered Ni/sub 4/Mo, (4) heat capacities of Ni and disordered Ni/sub 3/Fe, and (5) computer correlation of thermodynamic and phase diagram data in binary Ni-base alloys. (MOW)

  4. Tin-Silver Alloys for Flip-Chip Bonding Studied with a Rotating Cylinder Electrode

    DEFF Research Database (Denmark)

    Tang, Peter Torben; Pedersen, E.H.; Bech-Nielsen, G.

    1999-01-01

    Electrodeposition of solder for flip-chip bonding is studied in the form of a pyrophosphate/iodide tin-silver alloy bath. The objective is to obtain a uniform alloy composition, with 3.8 At.% silver, over a larger area. This specific alloy will provide an eutectic solder melting at 221°C (or 10°C...

  5. Developing surface pre-treatments for electrophoretic deposition of biofunctional chitosan-bioactive glass coatings on a WE43 magnesium alloy

    Science.gov (United States)

    Höhlinger, Michael; Heise, Svenja; Wagener, Victoria; Boccaccini, Aldo R.; Virtanen, Sannakaisa

    2017-05-01

    The use of Mg alloys as biodegradable implants requires optimizing the surface performance. A high number of surface modification and coating approaches have been previously explored, for instance to make magnesium and its alloys more corrosion resistant. The current study focuses on developing surface pre-treatments as a corrosion protection and primer for further surface modifications by electrophoretic deposition (EPD) of bioadaptive chitosan-bioactive glass coatings. For this, different surface treatments were tested on a WE43 Mg alloy. These treatments include immersion in Dulbecco's Modified Eagle's Medium (DMEM), a calcium phosphate treatment, immersion in hydrofluoric acid, and a hydrothermal procedure in NaOH. The resulting coatings were analyzed in view of the surface morphology and composition by SEM/EDX, as well as in view of their short-term corrosion protection ability by electrochemistry. Finally, the suitability of the different pre-treatments as an interfacial protection layer for subsequent EPD of a chitosan/bioactive glass-coating was explored.

  6. An exploratory study of a zirconium-modified, precipitation-strengthened nickel-30 copper alloy

    Science.gov (United States)

    Whittenberger, J. D.

    1974-01-01

    A precipitation-strengthened alloy has been produced through minor additions of zirconium to a base Ni-30Cu alloy. The results of this exploratory study indicate that thermomechanical processing of a solution-treated Ni-30Cu-0.2Zr alloy produced a dispersion of precipitates. The precipitates have been tentatively identified as a Ni5Zr compound. Comparison of the mechanical properties, as determined by testing in air, of the Zr-modified alloy to those of a Ni-30Cu alloy reveals that the precipitation-strengthened alloy has improved tensile properties to 1200 K and improved stress-rupture properties to 1100 K. The oxidation characteristics of the modified alloy appeared to be equivalent to those of the base Ni-30Cu alloy.

  7. Liquid-Phase Surface Alloying of Copper with Stainless Steel Using Low-Energy, High-Current Electron Beam

    Science.gov (United States)

    Markov, A. B.; Yakovlev, E. V.; Shepel', D. A.; Petrov, V. I.; Bestetti, M.

    2017-12-01

    The paper deals with the formation of the stainless steel-copper surface alloy which occurs during the single vacuum cycle. Deposition of the stainless steel film onto a copper substrate is performed via successive magnetron sputtering followed by its liquid-phase mixing with copper using the low-energy, high-current electron beam of microsecond length. Numerical calculations are used to identify the optimum irradiation modes for the surface alloying. It is found that the optimum irradiation modes provide the homogeneous surface alloying, and the copper concentration in the obtained layer increases with the increase in energy density of the low-energy, high-current electron beam. The formation of the stainless steel-copper surface alloy increases the wear resistance of copper specimens by 7.5 times as compared to the original specimens. In addition, it is ascertained that the wear resistance of the surface alloy exceeds that of the common film coating (1 μm) more than 5 times.

  8. Effects of shot peening stand-off distance on electrochemical properties for surface modification of ALBC3 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Han, Minsu; Kim, Seongjong [Mokpo Maritime Univ., Mokpo (Korea, Republic of); Hyun, Koangyong [Nagoya Univ., Nagoya (Japan)

    2013-05-15

    In the case of casting materials or ductile materials for marine equipment, it is common to employ a surface modification for achieving cost reduction and improvement in strength. In particular, aluminium bronze ALBC3 exhibits excellent corrosion resistance, and thus widely used for marine application. However, application of the material under high-velocity seawater flow may induce electrochemical corrosion damage and physical damage such as cavitation erosion, leading to shorter service life of equipment. In this study, surface modification was carried out on ALBC3 alloy for different shot peening stand-off distances, and the physical hardness and electrochemical characteristics before and after modification were investigated. The results in each case showed the hardness increase in comparison with non-peened specimen, and the maximum hardness improvement(50 %) was found in 10 cm of shot-peening stand-off distance. It is observed that the electrochemical characteristics were irrelevant to application of shot peening.

  9. One-step hydrothermal process to fabricate superhydrophobic surface on magnesium alloy with enhanced corrosion resistance and self-cleaning performance

    Science.gov (United States)

    Feng, Libang; Zhu, Yali; Wang, Jing; Shi, Xueting

    2017-11-01

    Superhydrophobic surfaces can exhibit anti-corrosion, anti-fogging, and self-cleaning performance due to their high water repellence. It is significant for industrial fabricating of superhydrophobic surface with a simple and environment-friendly method. Herein, a facile, environment-friendly, and cost-effective one-step hydrothermal route is proposed to fabricate the superhydrophobic surface on magnesium alloy. The as-prepared superhydrophobic magnesium alloy surface presents the rough and hierarchical micro/nano- structure grafted with long hydrophobic alkyl chains via covalent bonds. Both electrochemical corrosion test and long term immersion in 3.5 wt.% of NaCl solution demonstrate that the superhydrophobic surface greatly improves the corrosion resistance of magnesium alloy. Meanwhile, the superhydrophobic magnesium alloy exhibits excellent self-cleaning performance. It is supposed that this facile method and remarkable properties of resultant superhydrophobic magnesium alloys have a promising future in expanding the application of magnesium alloys.

  10. Bond strength of resin cement to dentin and to surface-treated posts of titanium alloy, glass fiber, and zirconia

    DEFF Research Database (Denmark)

    Sahafi, Alireza; Peutzfeldt, Anne; Asmussen, Erik

    2003-01-01

    PURPOSE: To determine the effect of surface treatments on bond strength of two resin cements (ParaPost Cement and Panavia F) to posts of titanium alloy (ParaPost XH), glass fiber (ParaPost Fiber White), and zirconia (Cerapost), and to dentin. MATERIALS AND METHODS: After embedding, planar surfaces...

  11. Ion-bombardment modification of the surface of mirrors fabricated of ZrTiCuNiBe amorphous alloys

    Energy Technology Data Exchange (ETDEWEB)

    Voitsenya, V S; Konovalov, V G; Kovtun, K V; Naidenkova, D I; Ryzhkov, V I; Shtan' , A F; Solodovchenko, S I; Trembach, O V; Vasil' ev, A A [National Science Center ' KIPT' , 61108 Kharkov (Ukraine); Bardamid, A F [Taras Shevchenko National University, 01033 Kyiv (Ukraine); Belyaeva, A I; Slatin, K A, E-mail: voitseny@ipp.kharkov.u [National Technical University ' KPI' , 61002 Kharkov (Ukraine)

    2010-01-01

    When preparing mirror samples of amorphous metal alloys some inhomogeneities of the structure became to be seen on the surface. These inhomogeneities were modified during bombardment with ions of deuterium and argon plasma. Besides, a new blister-like type of inhomogeneities was found on the mirror surface in one experiment. In the paper a short description of obtained results are presented.

  12. Influence of surface liquid segregation on corrosion behavior of semi-solid metal high pressure die cast aluminium alloys

    CSIR Research Space (South Africa)

    Masuku, EP

    2010-09-01

    Full Text Available of the major advantages of SSM processing is that high strength wrought alloys such as 7075 and 2024 can be used to produce near-net shape products. Corrosion is a surface phenomenon, and since the surface compositions of the SSM-processed components...

  13. Fabrication of Microalloy Nitrided Layer on Low Carbon Steel by Nitriding Combined with Surface Nano-Alloying Pretreatment

    OpenAIRE

    Jian Sun; Quantong Yao

    2016-01-01

    Surface mechanical attrition treatment (SMAT) is an effective method to accelerate the nitriding process of metallic materials. In this work, a novel technique named surface nano-alloying (SNA) was developed on the basis of surface mechanical attrition treatment, which was employed as a pretreatment for the nitriding of low carbon steel materials. The microstructure and surface properties of treated samples were investigated by SEM, XRD, TEM and the Vickers hardness test. Experimental results...

  14. Laser ablative surface treatment for enhanced bonding of Ti-6Al-4V alloy.

    Science.gov (United States)

    Palmieri, Frank L; Watson, Kent A; Morales, Guillermo; Williams, Thomas; Hicks, Robert; Wohl, Christopher J; Hopkins, John W; Connell, John W

    2013-02-01

    Adhesive bonding offers many advantages over mechanical fastening, but requires certification before it can be incorporated in primary structures for commercial aviation without disbond-arrestment features or redundant load paths. Surface preparation is widely recognized as the key step to producing robust and predictable adhesive bonds. Surface preparation by laser ablation provides an alternative to the expensive, hazardous, polluting, and less precise practices used currently such as chemical-dip, manual abrasion and grit blast. This report documents preliminary testing of a surface preparation technique using laser ablation as a replacement for the chemical etch and abrasive processes currently applied to Ti-6Al-4V alloy adherends. Surface roughness and surface chemical composition were characterized using interference microscopy and X-ray photoelectron spectroscopy, respectively. A technique for fluorescence visualization was developed which allowed for quantitative failure mode analysis. Wedge crack extension testing in a hot, humid environment indicated the relative effectiveness of various surface treatments. Increasing ablation duty cycle reduced crack propagation and adhesive failure. Single lap shear testing showed an increase in strength and durability as laser ablation duty cycle and power were increased. Chemical analyses showed trends for surface chemical species, which correlated with improved bond strength and durability.

  15. Reversible and irreversible changes of surface morphology by order-disorder transition in CuAu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sachl, Jindrich; Sima, Vladimir; Pfeiler, Wolfgang

    2004-09-22

    The change of symmetry from the disordered fcc structure to tetragonal or orthorhombic structure is accompanied in CuAu alloy by anisotropy of lattice parameters and also by local generation of c-variants of structural antiphase domains. Macroscopic results of these processes can be observed as a dynamic change of the surface morphology. Some surface changes are reversible, on the other hand the internal stresses connected with the order-disorder transformation are also responsible for irreversible surface deformation effects. The domain structure formation can be influenced by external load and a shape memory effect can be observed at special conditions in CuAu. A combination of in-situ microscopic video cinematography and post-mortem 3-D atomic force microscopy (AFM) has been used for the surface study. The AFM images have enabled a detailed analysis of the surface morphology and the cinematography has given an in-situ information dealing with conditions and kinetics of observed surface changes. Measurements on CuAu single- and poly-crystalline samples have been made for a wide variety of experimental conditions (heating/cooling rates, external load, thermal history of the sample)

  16. A Study on the Electrodeposited Cu-Zn Alloy Thin Films

    Science.gov (United States)

    Özdemir, Rasim; Karahan, İsmail Hakkı; Karabulut, Orhan

    2016-11-01

    In this article, electrochemical deposition of the nanocrystalline Cu1- x Zn x alloys on to aluminum substrates from a non-cyanide citrate electrolyte at 52.5, 105, 157.5, and 210 A m-2 current densities were described. The bath solution of the Cu1- x Zn x alloys consisted of 0.08 mol L-1 CuSO4·5H2O, 0.2 mol L-1 ZnSO4·7H2O, and 0.5 mol L-1 Na3C6H5O7. The effect of the current density on the microstrain, grainsize, phase structure, and DC electrical resistivity behavior was investigated. The electrolyte was investigated electrochemically by cyclic voltammetry (CV) studies. A scanning electron microscope (SEM) was used to study the morphologies of the deposits. Deposited alloys were investigated by energy-dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD), and four-point probe electrical resistivity techniques. With an increase in applied current density values from 52.5 to 210 A m-2, the amount of deposited copper in the alloy was decreased significantly from 65.5 to 16.6 pct and zinc increased from 34.4 to 83.4 pct. An increase in the current density was accompanied by an increase in grain size values from 65 to 95 nm. SEM observations indicated that the morphology of the film surface was modified to bigger grained nanostructures by increasing the current density. The XRD analysis showed alloys have a body-centered cubic (bcc) crystal structure with preferential planes of (110) and (211). Furthermore, four-point measurements of the films revealed that the resistivity of the deposited films was tailored by varying current densities in the electrolyte.

  17. New Ti-Alloys and Surface Modifications to Improve the Mechanical Properties and the Biological Response to Orthopedic and Dental Implants: A Review.

    Science.gov (United States)

    Kirmanidou, Yvoni; Sidira, Margarita; Drosou, Maria-Eleni; Bennani, Vincent; Bakopoulou, Athina; Tsouknidas, Alexander; Michailidis, Nikolaos; Michalakis, Konstantinos

    2016-01-01

    Titanium implants are widely used in the orthopedic and dentistry fields for many decades, for joint arthroplasties, spinal and maxillofacial reconstructions, and dental prostheses. However, despite the quite satisfactory survival rates failures still exist. New Ti-alloys and surface treatments have been developed, in an attempt to overcome those failures. This review provides information about new Ti-alloys that provide better mechanical properties to the implants, such as superelasticity, mechanical strength, and corrosion resistance. Furthermore, in vitro and in vivo studies, which investigate the biocompatibility and cytotoxicity of these new biomaterials, are introduced. In addition, data regarding the bioactivity of new surface treatments and surface topographies on Ti-implants is provided. The aim of this paper is to discuss the current trends, advantages, and disadvantages of new titanium-based biomaterials, fabricated to enhance the quality of life of many patients around the world.

  18. A DFT Structural Investigation of New Bimetallic PtSnx Surface Alloys Formed on the Pt(110) Surface and Their Interaction with Carbon Monoxide

    DEFF Research Database (Denmark)

    Zheng, Jian; Busch, Michael; Artiglia, Luca

    2016-01-01

    Two surface alloys with p(3 x 1) and p(6 x 1) periodicity have been identified after the deposition of metallic Sn on the (1 x 2)-Pt(110) surface. These two structures have been characterized by low energy electron diffraction (LEED), scanning tunneling microscopy (STM), and photoemission spectro...

  19. Effect of surface stress states on the corrosion behavior of alloy 690

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Myung Mo; Shim, Hee Sang; Seo, Myung Ji; Hur, Do Haeng [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    The test environment simulated the primary water chemistry in PWRs. Dissolved oxygen (DO), dissolved hydrogen (DH), pH and conductivity were monitored at room temperature using sensors manufactured by Orbisphere and Mettler Toledo. The temperature and pressure were maintained at 330 .deg. C and 150 bars during the corrosion test. The condition of the test solution was lithium (LiOH) 2 ppm and boron (H3BO4) 1,200 ppm, DH 35 cc/kg (STP) and less than 5 ppb DO. The flow rate of the loop system was 3.8 L/hour. Corrosion tests were conducted for 500 hours. The corrosion release rate was evaluated by a gravimetric analysis method using a two-step alkaline permanganate-ammonium citrate (AP/AC) descaling process. Compressive residual stress is induced by shot peening treatment but its value reveals some different trend between the shot peening intensity on the surface of Alloy 690 TT. A higher shot peening intensity causes a reduction in the corrosion rate and it is considered that the compressive residual stress beneath the surface layer suppresses the metal ion transfer in an alloy matrix.

  20. Surface Layers of Zr-18%Nb Alloy Modified by Ultrasonic Impact Treatment: Microstructure, Hardness and Corrosion

    Science.gov (United States)

    Khripta, N. I.; Karasevska, O. P.; Mordyuk, B. N.

    2017-10-01

    Near-surface layers in Zr-18%Nb alloy were modified using ultrasonic impact treatment (UIT). The effects of the UIT processing time on a microstructural formation, omega/alpha precipitations, microhardness and corrosion are analyzed. XRD analysis, TEM and SEM observations and EDX characterization allow establishing the links between the microstructure, microhardness and corrosion behavior of the surface layers formed. At the strain extent up to e ≈ 0.3, structural formation occurs under influence of deformation induced heating, which facilitates omega precipitation in beta phase and mechanically induced oxygen transport and oxide formation. XRD analysis reveals moderate compressive residual stresses (- 160 MPa) and pronounced {110} texture after the UIT process. Generation of dislocations and hindering of their movement by nanoscale omega precipitates manifest themselves as the broadening of diffraction peaks occurred mainly owing to the lattice microstrains, and they provide marked strain hardening. The enhanced anticorrosion properties of Zr-18%Nb alloy in saline solution were concluded to be a result of the formation of a protective oxide film, {110} texture and compressive stresses.

  1. Density functional investigations of methanol dehydrogenation on Pd-Zn surface alloy.

    Science.gov (United States)

    Huang, Yucheng; Chen, Zhao-Xu

    2010-07-06

    Methanol dehydrogenation on Pd(111) and various Pd-Zn surface alloy films supported on Pd(111) have been investigated using density functional method in combination with periodic slab models. Calculations show that compared to Pd(111) the interaction between CH(3)O and the films is enhanced, whereas that for CH(2)O and CHO is weakened. Zn in top layer facilitates the CH(3)O stability. At variance, the subsurface Zn reduces the interaction of CH(2)O and CHO with the substrate significantly. Addition of Zn promotes the O-H breaking of CH(3)OH and the dehydrogenation of CHO but hinders the dehydrogenation of CH(3)O and CH(2)O. Comparison shows that the third-layer Zn atoms have essentially no effect on the reactions. Our calculations demonstrate that the experimentally observed 360 K desorption peak cannot be originated from CH(2)O adsorbed at flat Pd-Zn alloy surfaces, and it is very likely that CH(2)O combines preferentially with some species before decomposing into CHO during methanol steam reforming if CH(2)O is an intermediate. Finally, we show that the newly proposed relationship between the energy of the initial states and transition states exhibits better correlation than the classical BEP relation.

  2. Surface Layers of Zr-18%Nb Alloy Modified by Ultrasonic Impact Treatment: Microstructure, Hardness and Corrosion

    Science.gov (United States)

    Khripta, N. I.; Karasevska, O. P.; Mordyuk, B. N.

    2017-11-01

    Near-surface layers in Zr-18%Nb alloy were modified using ultrasonic impact treatment (UIT). The effects of the UIT processing time on a microstructural formation, omega/alpha precipitations, microhardness and corrosion are analyzed. XRD analysis, TEM and SEM observations and EDX characterization allow establishing the links between the microstructure, microhardness and corrosion behavior of the surface layers formed. At the strain extent up to e ≈ 0.3, structural formation occurs under influence of deformation induced heating, which facilitates omega precipitation in beta phase and mechanically induced oxygen transport and oxide formation. XRD analysis reveals moderate compressive residual stresses (- 160 MPa) and pronounced {110} texture after the UIT process. Generation of dislocations and hindering of their movement by nanoscale omega precipitates manifest themselves as the broadening of diffraction peaks occurred mainly owing to the lattice microstrains, and they provide marked strain hardening. The enhanced anticorrosion properties of Zr-18%Nb alloy in saline solution were concluded to be a result of the formation of a protective oxide film, {110} texture and compressive stresses.

  3. Self-consistent electronic structure and segregation profiles of the Cu-Ni (001) random-alloy surface

    DEFF Research Database (Denmark)

    Ruban, Andrei; Abrikosov, I. A.; Kats, D. Ya.

    1994-01-01

    We have calculated the electronic structure and segregation profiles of the (001) surface of random Cu-Ni alloys with varying bulk concentrations by means of the coherent potential approximation and the linear muffin-tin-orbitals method. Exchange and correlation were included within the local......-density approximation. Temperature effects were accounted for by means of the cluster-variation method and, for comparison, by mean-field theory. The necessary interaction parameters were calculated by the Connolly-Williams method generalized to the case of a surface of a random alloy. We find the segregation profiles...... to be oscillatory with a strong preference for Cu to segregate towards the surface of the alloy....

  4. Application of Taguchi method to optimization of surface roughness during precise turning of NiTi shape memory alloy

    Science.gov (United States)

    Kowalczyk, M.

    2017-08-01

    This paper describes the research results of surface quality research after the NiTi shape memory alloy (Nitinol) precise turning by the tools with edges made of polycrystalline diamonds (PCD). Nitinol, a nearly equiatomic nickel-titanium shape memory alloy, has wide applications in the arms industry, military, medicine and aerospace industry, and industrial robots. Due to their specific properties NiTi alloys are known to be difficult-to-machine materials particularly by using conventional techniques. The research trials were conducted for three independent parameters (vc, f, ap) affecting the surface roughness were analyzed. The choice of parameter configurations were performed by factorial design methods using orthogonal plan type L9, with three control factors, changing on three levels, developed by G. Taguchi. S/N ratio and ANOVA analyses were performed to identify the best of cutting parameters influencing surface roughness.

  5. Near surface analysis of duplex PIII treated CoCr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mändl, S., E-mail: stephan.maendl@iom-leipzig.de [Leibniz-Institut für Oberflächenmodifizierung, 04318 Leipzig (Germany); Díaz, C. [AIN Centro de Ingeniería Avanzada de Superficies, 31191 Cordovilla – Pamplona (Spain); Gerlach, J.W. [Leibniz-Institut für Oberflächenmodifizierung, 04318 Leipzig (Germany); García, J.A. [AIN Centro de Ingeniería Avanzada de Superficies, 31191 Cordovilla – Pamplona (Spain)

    2013-07-15

    The formation of expanded austenite in CoCr alloys is a well established process for forming hard and wear resistant surfaces for biomedical applications. However, even nitrogen implantation at reduced temperatures of 350 °C, where no CrN formation is observed, leads to a significant increase in the corrosion current, together with selective release of Co ions. By using a duplex nitrogen/oxygen process, a strong reduction of the corrosion rate is possible when the processing temperatures are limited to 300–350 °C. Detailed investigations into the chemical environment imply that a strong influence of grain boundaries or defects on the corrosion rate exists, which is not visible when measuring XPS spectra across a sufficiently large surface area.

  6. Enhancing the ag precipitation by surface mechanical attrition treatment on Cu-Ag alloys

    Science.gov (United States)

    Liu, Jiabin; Zhang, Lehao; Liu, Jingjing; Huang, Liuyi; Gu, Hao; Fang, Youtong; Meng, Liang; Zhang, Jian

    2016-09-01

    The influence of surface mechanical attrition treatment (SMAT) on Ag precipitation in Cu-Ag alloys was investigated. Cu-6 wt% Ag was melt, cold rolled and solution treated to be Cu-Ag solid solution, which was either aged at 250 and 350 °C for 24 h directly or SMAT-ed before aging. Ag precipitates were hard be found in the directly aged Cu-Ag sample while they were observed clearly in the SMAT-ed counterpart at 250 °C. The Ag precipitates formed in the surface layer by SMAT are much coarser than those in the un-SMAT-ed sample. It is obvious that the precipitating behavior of Ag was promoted significantly by SMAT approach. A large number of defects were generated by SMAT and they were acting as fast atomic diffusion channels that facilitated the atomic diffusion of Ag.

  7. EBSD Study on Grain Boundary and Microtexture Evolutions During Friction Stir Processing of A413 Cast Aluminum Alloy

    Science.gov (United States)

    Shamanian, Morteza; Mostaan, Hossein; Safari, Mehdi; Szpunar, Jerzy A.

    2016-07-01

    The as-cast Al alloys contain heterogeneous distributions of non-deforming particles due to non-equilibrium solidification effects. Therefore, these alloys have poor tribological and mechanical behaviors. It is well known that using friction stir processing (FSP), very fine microstructure is created in the as-cast Al alloys, while their wear resistance can be improved. In this research work, FSP is used to locally refine a surface layer of the coarse as-cast microstructure of cast A413 Al alloy. The main objective of this study is to investigate the effect of FSP on microstructure and microtexture evolutions in A413 cast Al alloy. The grain boundary character distribution, grain structure, and microtexture evolutions in as-cast and friction stir processed A413 Al alloy are analyzed by electron back scatter diffraction technique. It is found that with the FSP, the fraction of low ∑boundary such as ∑3, 7, and 9 are increased. The obtained results show that there are no deformation texture components in the structure of friction stir processed samples. However, some of the main recrystallization texture components such as BR and cubeND are formed during FSP which indicate the occurrence of dynamic recrystallization phenomenon due to the severe plastic deformation induced by the rotation of tool.

  8. Studying plastic shear localization in aluminum alloys under dynamic loading

    Science.gov (United States)

    Bilalov, D. A.; Sokovikov, M. A.; Chudinov, V. V.; Oborin, V. A.; Bayandin, Yu. V.; Terekhina, A. I.; Naimark, O. B.

    2016-12-01

    An experimental and theoretical study of plastic shear localization mechanisms observed under dynamic deformation using the shear-compression scheme on a Hopkinson-Kolsky bar has been carried out using specimens of AMg6 alloy. The mechanisms of plastic shear instability are associated with collective effects in the microshear ensemble in spatially localized areas. The lateral surface of the specimens was photographed in the real-time mode using a CEDIP Silver 450M high-speed infrared camera. The temperature distribution obtained at different times allowed us to trace the evolution of the localization of the plastic strain. Based on the equations that describe the effect of nonequilibrium transitions on the mechanisms of structural relaxation and plastic flow, numerical simulation of plastic shear localization has been performed. A numerical experiment relevant to the specimen-loading scheme was carried out using a system of constitutive equations that reflect the part of the structural relaxation mechanisms caused by the collective behavior of microshears with the autowave modes of the evolution of the localized plastic flow. Upon completion of the experiment, the specimens were subjected to microstructure analysis using a New View-5010 optical microscope-interferometer. After the dynamic deformation, the constancy of the Hurst exponent, which reflects the relationship between the behavior of defects and roughness induced by the defects on the surfaces of the specimens is observed in a wider range of spatial scales. These investigations revealed the distinctive features in the localization of the deformation followed by destruction to the script of the adiabatic shear. These features may be caused by the collective multiscale behavior of defects, which leads to a sharp decrease in the stress-relaxation time and, consequently, a localized plastic flow and generation of fracture nuclei in the form of adiabatic shear. Infrared scanning of the localization zone of the

  9. "Life-like" assessment of antimicrobial surfaces by a new touch transfer assay displays strong superiority of a copper alloy compared to silver containing surfaces.

    Directory of Open Access Journals (Sweden)

    Johannes Karl-Mark Knobloch

    Full Text Available Transmission of bacteria from inanimate surfaces in healthcare associated environments is an important source of hospital acquired infections. A number of commercially available medical devices promise to fulfill antibacterial activity to reduce environmental contamination. In this study we developed a touch transfer assay modeling fingerprint transmission to investigate the antibacterial activity of surfaces, with confirmed antibacterial activity by a modified ISO 22196 (JIS Z 2801 assay to test such surfaces under more realistic conditions. Bacteria were taken up from a dry standardized primary contaminated surface (PCS with disinfected fingers or fingers covered with sterile and moistened cotton gloves. Subsequently, bacteria were transferred by pressing on secondary contaminated surfaces (SCS with or without potential antibacterial activity and the relative reduction rate was determined after 24 h. A stable transmission rate between PCS and SCS was observed using moistened sterile gloves. A copper containing alloy displayed at least a tenfold reduction of the bacterial load consistently reaching less than 2.5 cfu/cm2. In contrast, no significant reduction of bacterial contamination by silver containing surfaces and matured pure silver was observed in the touch transfer assay. With the touch transfer assay we successfully established a new reproducible method modeling cross contamination. Using the new method we were able to demonstrate that several surfaces with confirmed antimicrobial activity in a modified ISO 22196 (JIS Z 2801 assay lacked effectiveness under defined ambient conditions. This data indicate that liquid based assays like the ISO 22196 should be critically reviewed before claiming antibacterial activity for surfaces in the setting of contamination of dry surfaces by contact to the human skin. We suggest the newly developed touch transfer assay as a new additional tool for the assessment of potential antimicrobial surfaces

  10. Evaluation of chemically modified Ti–5Mo–3Fe alloy surface: Electrochemical aspects and in vitro bioactivity on MG63 cells

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, A. Madhan [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Sudhagar, P. [Energy Materials Laboratory, WCU Program Department of Energy Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Ramakrishna, Suresh [Graduate School of Biomedical Science and Engineering/College of Medicine, Hanyang University, Sungdong-gu, Seoul (Korea, Republic of); Kang, Yong Soo [Energy Materials Laboratory, WCU Program Department of Energy Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Kim, Hyongbum [Graduate School of Biomedical Science and Engineering/College of Medicine, Hanyang University, Sungdong-gu, Seoul (Korea, Republic of); Gasem, Zuhair M. [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Rajendran, N., E-mail: nrajendran@annauniv.edu [Department of Chemistry, Anna University, Chennai (India)

    2014-07-01

    Ti–5Mo–3Fe (TMF) alloy is a newly developed β-titanium alloy with low modulus, and it has been deemed as suitable material for dental or orthopaedic implant. The aim of the present study is to evaluate the effect of alkali and hydrogen peroxide treatment on the corrosion and biological performance of TMF surface. The phases, morphology with chemical composition and topography of the treated surface were examined by X-ray diffraction, scanning electron microscopy (SEM) coupled with energy dispersive X-ray (EDAX) analysis and atomic force microscopy (AFM), respectively. Micro hardness of treated substrates was measured using Vicker's micro hardness method. The electrochemical studies were carried out using potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) measurements. In order to describe the bio-activity, contact angle measurements, in vitro characterisation and cell culture studies were performed for treated TMF surfaces in simulated body fluid (SBF) and MG63 cells. All these observations showed that the NaOH treatment is the most appropriate method for TMF alloy which exhibited superior biocompatibility and enhanced corrosion protection performance due to their hydrophilic, smooth, compact porous surface morphology than that of other substrates.

  11. Differences of platelet adhesion and thrombus activation on amorphous silicon carbide, magnesium alloy, stainless steel, and cobalt chromium stent surfaces.

    Science.gov (United States)

    Hansi, Christopher; Arab, Amina; Rzany, Alexander; Ahrens, Ingo; Bode, Christoph; Hehrlein, Christoph

    2009-03-01

    Coronary stenting is considered to be the gold standard of percutaneous coronary interventions, because stents are able to reduce early and late elastic recoil (negative remodeling) and restenosis in comparison with balloon angioplasty alone. It is known that stent thrombogenicity and neointimal formation are determined by the surface characteristics of the stent platform, electrochemical features of the stent surface, and the degree of degradation after implantation. Metallic stents coated with amorphous silicon carbide and biodegradable stents made of magnesium alloy have been introduced clinically, but there are no data available comparing the biocompatibility of these novel stent materials with conventional stents. We demonstrate simple and reproducible in vitro methods assessing the rate of platelet adhesion and thrombus activation for biocompatibility tests of different stent surfaces. We show that amorphous silicon carbide and magnesium alloy stent surfaces markedly lower the rate of platelet adhesion and platelet/fibrin activation when compared with uncoated stainless steel or cobalt chromium alloy surfaces. Semiconductor materials on the stent surface reduce platelet and fibrin activation by increasin