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Sample records for surface residual stress

  1. INTERFACE DEVICE FOR NONDESTRUCTIVE TESTING OF RESIDUAL SURFACE STRESSES

    Directory of Open Access Journals (Sweden)

    Gennady A. Perepelkin

    2016-01-01

    Full Text Available The paper considers the organization of connection of a personal computer with a device for nondestructive testing of residual surface stresses. The device works is based on the phenomenon of diffraction of ionizing radiation from the crystal lattice near the surface of the crystallites. Proposed software interface to the organization for each type of user: the device developers, administrators, users. Some aspects of the organization of communication microcontroller to a PC via USB-port

  2. Neutron Diffraction Evaluation of Near Surface Residual Stresses at Welds in 1300 MPa Yield Strength Steel

    Science.gov (United States)

    Harati, Ebrahim; Karlsson, Leif; Svensson, Lars-Erik; Pirling, Thilo; Dalaei, Kamellia

    2017-01-01

    Evaluation of residual stress in the weld toe region is of critical importance. In this paper, the residual stress distribution both near the surface and in depth around the weld toe was investigated using neutron diffraction, complemented with X-ray diffraction. Measurements were done on a 1300 MPa yield strength steel welded using a Low Transformation Temperature (LTT) consumable. Near surface residual stresses, as close as 39 µm below the surface, were measured using neutron diffraction and evaluated by applying a near surface data correction technique. Very steep surface stress gradients within 0.5 mm of the surface were found both at the weld toe and 2 mm into the heat affected zone (HAZ). Neutron results showed that the LTT consumable was capable of inducing near surface compressive residual stresses in all directions at the weld toe. It is concluded that there are very steep stress gradients both transverse to the weld toe line and in the depth direction, at the weld toe in LTT welds. Residual stress in the base material a few millimeters from the weld toe can be very different from the stress at the weld toe. Care must, therefore, be exercised when relating the residual stress to fatigue strength in LTT welds. PMID:28772953

  3. Neutron Diffraction Evaluation of Near Surface Residual Stresses at Welds in 1300 MPa Yield Strength Steel

    Directory of Open Access Journals (Sweden)

    Ebrahim Harati

    2017-05-01

    Full Text Available Evaluation of residual stress in the weld toe region is of critical importance. In this paper, the residual stress distribution both near the surface and in depth around the weld toe was investigated using neutron diffraction, complemented with X-ray diffraction. Measurements were done on a 1300 MPa yield strength steel welded using a Low Transformation Temperature (LTT consumable. Near surface residual stresses, as close as 39 µm below the surface, were measured using neutron diffraction and evaluated by applying a near surface data correction technique. Very steep surface stress gradients within 0.5 mm of the surface were found both at the weld toe and 2 mm into the heat affected zone (HAZ. Neutron results showed that the LTT consumable was capable of inducing near surface compressive residual stresses in all directions at the weld toe. It is concluded that there are very steep stress gradients both transverse to the weld toe line and in the depth direction, at the weld toe in LTT welds. Residual stress in the base material a few millimeters from the weld toe can be very different from the stress at the weld toe. Care must, therefore, be exercised when relating the residual stress to fatigue strength in LTT welds.

  4. Finite Element Simulation of Shot Peening: Prediction of Residual Stresses and Surface Roughness

    Science.gov (United States)

    Gariépy, Alexandre; Perron, Claude; Bocher, Philippe; Lévesque, Martin

    Shot peening is a surface treatment that consists of bombarding a ductile surface with numerous small and hard particles. Each impact creates localized plastic strains that permanently stretch the surface. Since the underlying material constrains this stretching, compressive residual stresses are generated near the surface. This process is commonly used in the automotive and aerospace industries to improve fatigue life. Finite element analyses can be used to predict residual stress profiles and surface roughness created by shot peening. This study investigates further the parameters and capabilities of a random impact model by evaluating the representative volume element and the calculated stress distribution. Using an isotropic-kinematic hardening constitutive law to describe the behaviour of AA2024-T351 aluminium alloy, promising results were achieved in terms of residual stresses.

  5. Surface Finish and Residual Stresses Induced by Orthogonal Dry Machining of AA7075-T651.

    Science.gov (United States)

    Jomaa, Walid; Songmene, Victor; Bocher, Philippe

    2014-02-28

    The surface finish was extensively studied in usual machining processes (turning, milling, and drilling). For these processes, the surface finish is strongly influenced by the cutting feed and the tool nose radius. However, a basic understanding of tool/surface finish interaction and residual stress generation has been lacking. This paper aims to investigate the surface finish and residual stresses under the orthogonal cutting since it can provide this information by avoiding the effect of the tool nose radius. The orthogonal machining of AA7075-T651 alloy through a series of cutting experiments was performed under dry conditions. Surface finish was studied using height and amplitude distribution roughness parameters. SEM and EDS were used to analyze surface damage and built-up edge (BUE) formation. An analysis of the surface topography showed that the surface roughness was sensitive to changes in cutting parameters. It was found that the formation of BUE and the interaction between the tool edge and the iron-rich intermetallic particles play a determinant role in controlling the surface finish during dry orthogonal machining of the AA7075-T651 alloy. Hoop stress was predominantly compressive on the surface and tended to be tensile with increased cutting speed. The reverse occurred for the surface axial stress. The smaller the cutting feed, the greater is the effect of cutting speed on both axial and hoop stresses. By controlling the cutting speed and feed, it is possible to generate a benchmark residual stress state and good surface finish using dry machining.

  6. A Model of Surface Residual Stress Distribution of Cold Rolling Spline

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    Z. H. Ding

    2017-01-01

    Full Text Available Residual stress is an important parameter in the evaluation of the performance of a cold rolling spline surface. However, research on cold rolling spline is rare. To improve the surface property of a spline, an involute spline is selected as the object of this study. The contour method for determining cold roll-beating residual stress involves measuring the force spatial distribution, performing a statistical analysis of the experimental results, establishing the parameters for the tooth profile for different positions (dedendum, pitch, and addendum of residual stress, and determining the effect of pressure on the relationship between stress and the depth of the cold roll-beating. A response surface method is used to establish the spline tooth profile of the dedendum, pitch, and addendum of the residual stress and different depths of the stress layer to obtain the parameters of a multiple regression model and perform a comparative analysis of the experimental and prediction results. Research indicates that the prediction results have high reliability. The establishment of this model has important guiding significance to control the residual stress in the cold roll-beating forming process, optimize the cold roll-beating processing parameters, and improve the surface properties of cold rolling spline.

  7. Research data supporting "Surface residual stresses in multipass welds produced using low transformation temperature filler alloys"

    OpenAIRE

    Ramjaun, TI; Stone, HJ; Karlsson, L.; Gharghouri, M; Dalaei, K; Moat, R.; Bhadeshia, HKDH

    2017-01-01

    Tensile residual stresses at the surface of welded components are known to compromise fatigue resistance through the accelerated initiation of microcracks, especially at the weld toe. Inducement of compression in these regions is a common technique employed to enhance fatigue performance. Transformation plasticity has been established as a viable method to generate such compressive residual stresses in steel welds and exploits the phase transformation in welding filler alloys, that transform ...

  8. Introduction of Enhanced Compressive Residual Stress Profiles in Aerospace Components Using Combined Mechanical Surface Treatments

    Science.gov (United States)

    Gopinath, Abhay; Lim, Andre; Nagarajan, Balasubramanian; Cher Wong, Chow; Maiti, Rajarshi; Castagne, Sylvie

    2016-11-01

    Mechanical surface treatments such as Shot Peening (SP) and Deep Cold Rolling (DCR) are being used to introduce Compressive Residual Stress (CRS) at the surface and subsurface layers of aerospace components, respectively. This paper investigates the feasibility of a combined introduction of both the surface and sub-surface compressive residual stress on Ti6Al4V material through a successive application of the two aforementioned processes, one after the other. CRS profiles between individual processes were compared to that of combination of processes to validate the feasibility. It was found out that shot peening introduces surface compressive residual stress into the already deep cold rolled sample, resulting in both surface and sub-surface compressive residual stresses in the material. However the drawback of such a combination would be the increased surface roughness after shot peening a deep cold rolled sample which can be critical especially in compressor components. Hence, a new technology, Vibro-Peening (VP) may be used as an alternative to SP to introduce surface stress at reduced roughness.

  9. Residual stresses relaxation in surface-hardened half-space under creep conditions

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    Vladimir P. Radchenko

    2015-09-01

    Full Text Available We developed the method for solving the problem of residual stresses relaxation in surface-hardened layer of half-space under creep conditions. At the first stage we made the reconstruction of stress-strain state in half-space after plastic surface hardening procedure based on partial information about distribution for one residual stress tensor component experimentally detected. At the second stage using a numerical method we solve the problem of relaxation of self-balanced residual stresses under creep conditions. To solve this problem we introduce the following Cartesian system: x0y plane is aligned with hardened surface of half-space and 0z axis is directed to the depth of hardened layer. We also introduce the hypotheses of plane sections parallel to x0z and y0z planes. Detailed analysis of the problem has been done. Comparison of the calculated data with the corresponding test data was made for plane specimens (rectangular parallelepipeds made of EP742 alloy during T=650°C after the ultrasonic hardening with four hardening modes. We use half-space to model these specimens because penetration's depth of residual stresses is less than specimen general size in two digit exponent. There is enough correspondence of experimental and calculated data. It is shown that there is a decay (in modulus of pressing residual stresses under creep in 1.4–1.6 times.

  10. 3D finite element simulation and experiment of residual stress on the cutting surface

    Science.gov (United States)

    Liu, Haitao; Sun, Yazhou; Lu, Zesheng

    2009-05-01

    According to elastic-plastic finite element theory, three-dimensional nonlinear elastic-plastic finite element simulation analysis on optical component material aluminum alloy 2A12 is carried out, and residual stress on machined surface is predicted and calculated, which provide the basis for improving the machining accuracy of optical component. Johnson-Cook's coupled thermal-mechanical model is used as work piece material model, Johnson-Cook's shear failure principle is used as work piece failure principle, coupled thermal-mechanical hexahedron strain hybrid modules and adaptive grid are used to mesh, while friction between tool and work piece uses modified Coulomb's law whose slide friction area is combined with sticking friction. By finite element analysis, simulation results of residual stress on the machined surface is gained under different cutting velocity, tool edge radius, and by analyzing and comparing the results, the basic influence law of various factors on residual stress on machined surface is found.

  11. Residual Stress Examination In Surface Layers Turned By Auto-Rotary Tool

    Science.gov (United States)

    Struharňanský, Jozef; Stančeková, Dana; Martikáň, Anton; Varga, Daniel; Kuždál, Viktor; Rákoci, Jozef

    2015-12-01

    In this article, unconventional kinematics of turning is examined with the aim on influence of cutting parameters on surface layers residual stress. The auto-rotary cutting tool prototype for turning was developed, designed and constructed at the University of Zilina. The tool is made of high speed steel. Residual stress examination of material 100Cr6 was performed by non-destructive measuring method of X-ray diffraction. This method is able to determine normal and shear stress conditions without damaging the examined sample.

  12. Surface Finish and Residual Stresses Induced by Orthogonal Dry Machining of AA7075-T651

    Directory of Open Access Journals (Sweden)

    Walid Jomaa

    2014-02-01

    Full Text Available The surface finish was extensively studied in usual machining processes (turning, milling, and drilling. For these processes, the surface finish is strongly influenced by the cutting feed and the tool nose radius. However, a basic understanding of tool/surface finish interaction and residual stress generation has been lacking. This paper aims to investigate the surface finish and residual stresses under the orthogonal cutting since it can provide this information by avoiding the effect of the tool nose radius. The orthogonal machining of AA7075-T651 alloy through a series of cutting experiments was performed under dry conditions. Surface finish was studied using height and amplitude distribution roughness parameters. SEM and EDS were used to analyze surface damage and built-up edge (BUE formation. An analysis of the surface topography showed that the surface roughness was sensitive to changes in cutting parameters. It was found that the formation of BUE and the interaction between the tool edge and the iron-rich intermetallic particles play a determinant role in controlling the surface finish during dry orthogonal machining of the AA7075-T651 alloy. Hoop stress was predominantly compressive on the surface and tended to be tensile with increased cutting speed. The reverse occurred for the surface axial stress. The smaller the cutting feed, the greater is the effect of cutting speed on both axial and hoop stresses. By controlling the cutting speed and feed, it is possible to generate a benchmark residual stress state and good surface finish using dry machining.

  13. SCC of 2304 Duplex Stainless Steel—Microstructure, Residual Stress and Surface Grinding Effects

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    Nian Zhou

    2017-02-01

    Full Text Available The influence of surface grinding and microstructure on chloride induced stress corrosion cracking (SCC behavior of 2304 duplex stainless steel has been investigated. Grinding operations were performed both parallel and perpendicular to the rolling direction of the material. SCC tests were conducted in boiling magnesium chloride according to ASTM G36; specimens were exposed both without external loading and with varied levels of four-point bend loading. Residual stresses were measured on selected specimens before and after exposure using the X-ray diffraction technique. In addition, in-situ surface stress measurements subjected to four-point bend loading were performed to evaluate the deviation between the actual applied loading and the calculated values according to ASTM G39. Micro-cracks, initiated by grinding induced surface tensile residual stresses, were observed for all the ground specimens but not on the as-delivered surfaces. Loading transverse to the rolling direction of the material increased the susceptibility to chloride induced SCC. Grinding induced tensile residual stresses and micro-notches in the as-ground surface topography were also detrimental.

  14. Residual-stress measurements

    Energy Technology Data Exchange (ETDEWEB)

    Ezeilo, A.N.; Webster, G.A. [Imperial College, London (United Kingdom); Webster, P.J. [Salford Univ. (United Kingdom)

    1997-04-01

    Because neutrons can penetrate distances of up to 50 mm in most engineering materials, this makes them unique for establishing residual-stress distributions non-destructively. D1A is particularly suited for through-surface measurements as it does not suffer from instrumental surface aberrations commonly found on multidetector instruments, while D20 is best for fast internal-strain scanning. Two examples for residual-stress measurements in a shot-peened material, and in a weld are presented to demonstrate the attractive features of both instruments. (author).

  15. Influence of residual stress on the adhesion and surface morphology of PECVD-coated polypropylene

    Science.gov (United States)

    Jaritz, Montgomery; Hopmann, Christian; Behm, Henrik; Kirchheim, Dennis; Wilski, Stefan; Grochla, Dario; Banko, Lars; Ludwig, Alfred; Böke, Marc; Winter, Jörg; Bahre, Hendrik; Dahlmann, Rainer

    2017-11-01

    The properties of plasma-enhanced chemical vapour deposition (PECVD) coatings on polymer materials depend to some extent on the surface and material properties of the substrate. Here, isotactic polypropylene (PP) substrates are coated with silicon oxide (SiO x ) films. Plasmas for the deposition of SiO x are energetic and oxidative due to the high amount of oxygen in the gas mixture. Residual stress measurements using single Si cantilever stress sensors showed that these coatings contain high compressive stress. To investigate the influence of the plasma and the coatings, residual stress, silicon organic (SiOCH) coatings with different thicknesses between the PP and the SiO x coating are used as a means to protect the substrate from the oxidative SiO x coating process. Pull-off tests are performed to analyse differences in the adhesion of these coating systems. It could be shown that the adhesion of the PECVD coatings on PP depends on the coatings’ residual stress. In a PP/SiOCH/SiO x -multilayer system the residual stress can be significantly reduced by increasing the thickness of the SiOCH coating, resulting in enhanced adhesion.

  16. Modeling and Parameter Optimization for Surface Roughness and Residual Stress in Dry Turning Process

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    M. H. El-Axir

    2017-10-01

    Full Text Available The influence of some turning variables and tool overhang on surface roughness parameters and residual stress induced due to machining 6061-T6 aluminum alloy is investigated in this paper. Four input parameters (cutting speed, feed rate, depth of cut and tool overhang are considered. Tests are carried out by precision turning operation on a lathe. Design of experiment techniques, i.e. response surface methodology (RSM and Taguchi's technique have been used to accomplish the objective of the experimental study. Surface roughness parameters are measured using a portable surface roughness device while residual stresses are measured employing deflection-etching technique using electrochemical analysis. The results obtained reveal that feed and rotational speed play significant role in determining the average surface roughness. Furthermore, the depth of cut and tool overhang are less significant parameters, whereas tool overhang interacts with feed rate. The best result of surface roughness was obtained using low or medium values of overhang with low speed and /or feed rate. Minimum maximum tensile residual stress can be obtained with a combination of tool overhang of 37 mm with very low depth of cut, low rotational speed and feed rate of 0.188 mm/rev.

  17. Effects of Ultrasonic Nanocrystal Surface Modification on the Residual Stress, Microstructure, and Corrosion Resistance of 304 Stainless Steel Welds

    Science.gov (United States)

    Ye, Chang; Telang, Abhishek; Gill, Amrinder; Wen, Xingshuo; Mannava, Seetha R.; Qian, Dong; Vasudevan, Vijay K.

    2018-01-01

    In this study, ultrasonic nanocrystal surface modification (UNSM) of 304 stainless steel welds was carried out. UNSM effectively eliminates the tensile stress generated during welding and imparts beneficial compressive residual stresses. In addition, UNSM can effectively refine the grains and increase hardness in the near-surface region. Corrosion tests in boiling MgCl2 solution demonstrate that UNSM can significantly improve the corrosion resistance due to the compressive residual stresses and changes in the near-surface microstructure.

  18. Surface Roughness and Residual Stresses of High Speed Turning 300 M Ultrahigh Strength Steel

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    Zhang Huiping

    2014-03-01

    Full Text Available Firstly, a single factor test of the surface roughness about tuning 300 M steel is done. According to the test results, it is direct to find the sequence of various factors affecting the surface roughness. Secondly, the orthogonal cutting experiment is carried out from which the primary and secondary influence factors affecting surface roughness are obtained: feed rate and corner radius are the main factors affecting surface roughness. The more the feed rate, the greater the surface roughness. In a certain cutting speed rang, the surface roughness is smaller. The influence of depth of cut to the surface roughness is small. Thirdly, according to the results of the orthogonal experiment, the prediction model of surface roughness is established by using regressing analysis method. Using MatLab software, the prediction mode is optimized and the significance test of the optimized model is done. It showed that the prediction model matched the experiment results. Finally, the surface residual stress test of turning 300 M steel is done and the residual stress of the surface and along the depth direction is measured.

  19. Distribution of residual stresses in near-surface layer of carbon steel at monotonic tension loading

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    Bockus, S.

    2008-01-01

    Full Text Available The task of our research was to investigate the character of distribution, magnitude and sign of residual stresses in cross-section of a sample in micro-yield, yield and strain hardening stages of monotonic deformation. The analysis of the obtained experimental data shows the peculiarity of micro-plastic flow near a free surface of a solid body and its rather significant influence on the general character and kinetics of macroscopic deformation of metals.

  20. Mechanisms of Residual Stress Generation in Mechanical Surface Treatment: the Role of Cyclic Plasticity and Texture

    Science.gov (United States)

    2015-08-24

    silicon substrates", Surface and Coatings Technology , vol. 176, no. 1, pp. 124-130. Clauer, A. 1996, Laser shock peening for fatigue resistance...Li Base Products for Aerospace and Space Applications", Metallurgical and Materials Transactions A, vol. 43, no. 9, pp. 3325-3337. Rodopoulos, C.A...34, Optics and Laser Technology , vol. 45, no. 1, pp. 389-394. Sticchi, M., Schnubel, D., Kashaev, N. & Huber, N. 2014, " Review of Residual Stress

  1. Non-destructive measurement and role of surface residual stress monitoring in residual life assessment of a steam turbine blading material

    Science.gov (United States)

    Prabhu-Gaunkar, Gajanana; Rawat, M. S.; Prasad, C. R.

    2014-02-01

    Steam turbine blades in power generation equipment are made from martensitic stainless steels having high strength, good toughness and corrosion resistance. However, these steels are susceptible to pitting which can promote early failures of blades in the turbines, particularly in the low pressure dry/wet areas by stress corrosion and corrosion fatigue. Presence of tensile residual stresses is known to accelerate failures whereas compressive stresses can help in delaying failures. Shot peening has been employed as an effective tool to induce compressive residual stresses which offset a part of local surface tensile stresses in the surface layers of components. Maintaining local stresses at stress raisers, such as pits formed during service, below a threshold level can help in preventing the initiation microcracks and failures. The thickness of the layer in compression will, however, depend of the shot peening parameters and should extend below the bottom of corrosion pits. The magnitude of surface compressive drops progressively during service exposure and over time the effectiveness of shot peening is lost making the material susceptible to micro-crack initiation once again. Measurement and monitoring of surface residual stress therefore becomes important for assessing residual life of components in service. This paper shows the applicability of surface stress monitoring to life assessment of steam turbine blade material based on data generated in laboratory on residual surface stress measurements in relation to fatigue exposure. An empirical model is proposed to calculate the remaining life of shot peened steam turbine blades in service.

  2. Residual Stress Test and Finite Element Analysis of Titanium Alloy Surface Obtained by Electron Beam Welding

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    LIU Xiaojia

    2016-08-01

    Full Text Available Ti60 titanium alloy plates were welded by electron beam,and the welding residual stress was tested and simulated by the residual stress tester and finite element analysis. The comparison of the residual stress values caused in the three kinds of welding processes of pre-heating, slow cooling and both pre-heating and slow cooling was carried out. The residual stress distribution law was also studied. Results show that in the vertical welding section, the longitudinal welding residual stress tested is similar to that simulated as to the change trend; in the parallel welding section, the distributions of the tested and simulated longitudinal welding residual stress are similar. These prove that the finite element analysis is reasonable and reliable. The process of pre-heating has little influence on the welding residual stress, but the slow cooling process can change its distribution.

  3. Residual compressive surface stress increases the bending strength of dental zirconia.

    Science.gov (United States)

    Inokoshi, Masanao; Zhang, Fei; Vanmeensel, Kim; De Munck, Jan; Minakuchi, Shunsuke; Naert, Ignace; Vleugels, Jozef; Van Meerbeek, Bart

    2017-04-01

    To assess the influence of surface treatment and thermal annealing on the four-point bending strength of two ground dental zirconia grades. Fully-sintered zirconia specimens (4.0×3.0×45.0mm3) of Y-TZP zirconia (LAVA Plus, 3M ESPE) and Y-TZP/Al2O3 zirconia (ZirTough, Kuraray Noritake) were subjected to four surface treatments: (1) 'GROUND': all surfaces were ground with a diamond-coated grinding wheel on a grinding machine; (2) 'GROUND+HEAT': (1) followed by annealing at 1100°C for 30min; (3) 'GROUND+Al2O3 SANDBLASTED': (1) followed by sandblasting using Al2O3; (4) 'GROUND+CoJet SANDBLASTED': (1) followed by tribochemical silica (CoJet) sandblasting. Micro-Raman spectroscopy was used to assess the zirconia-phase composition and potentially induced residual stress. The four-point bending strength was measured using a universal material-testing machine. Weibull analysis revealed a substantially higher Weibull modulus and slightly higher characteristic strength for ZirTough (Kuraray Noritake) than for LAVA Plus (3M ESPE). For both zirconia grades, the 'GROUND' zirconia had the lowest Weibull modulus in combination with a high characteristic strength. Sandblasting hardly changed the bending strength but substantially increased the Weibull modulus of the ground zirconia, whereas a thermal treatment increased the Weibull modulus of both zirconia grades but resulted in a significantly lower bending strength. Micro-Raman analysis revealed a higher residual compressive surface stress that correlated with an increased bending strength. Residual compressive surface stress increased the bending strength of dental zirconia. Thermal annealing substantially reduced the bending strength but increased the consistency (reliability) of 'GROUND' zirconia. Copyright © 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  4. Micro-Slotting Technique for Reliable Measurement of Sub-Surface Residual Stress in Ti-6Al-4V (Preprint)

    Science.gov (United States)

    2017-09-28

    Kang KJ, Yao N, He MY, et al. A method for in situ measurement of the residual stress in thin films by using the focused ion beam. Thin Solid Films...AFRL-RX-WP-JA-2017-0446 MICRO-SLOTTING TECHNIQUE FOR RELIABLE MEASUREMENT OF SUB-SURFACE RESIDUAL STRESS IN Ti-6AL-4V (PREPRINT... MEASUREMENT OF SUB-SURFACE RESIDUAL STRESS IN Ti-6AL-4V (PREPRINT) 5a. CONTRACT NUMBER FA8650-06-2-5211 5b. GRANT NUMBER 5c. PROGRAM

  5. Modelling the Effects of Surface Residual Stresses on Fatigue Behavior of PM Disk Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — A finite element based model will be developed and validated to capture the evolution of residual stresses and cold work at machined features of compressor and...

  6. Three-dimensional welding residual stresses evaluation based on the eigenstrain methodology via X-ray measurements at the surface

    Science.gov (United States)

    Ogawa, Masaru

    2014-12-01

    In order to assure structural integrity for operating welded structures, it is necessary to evaluate crack growth rate and crack propagation direction for each observed crack non-destructively. Here, three dimensional (3D) welding residual stresses must be evaluated to predict crack propagation. Today, X-ray diffraction is used and the ultrasonic method has been proposed as non-destructive method to measure residual stresses. However, it is impossible to determine residual stress distributions in the thickness direction. Although residual stresses through a depth of several tens of millimeters can be evaluated non-destructively by neutron diffraction, it cannot be used as an on-site measurement technique. This is because neutron diffraction is only available in special irradiation facilities. Author pays attention to the bead flush method based on the eigenstrain methodology. In this method, 3D welding residual stresses are calculated by an elastic Finite Element Method (FEM) analysis from eigenstrains which are evaluated by an inverse analysis from released strains by strain gauges in the removal of the reinforcement of the weld. Here, the removal of the excess metal can be regarded as non-destructive treatment because toe of weld which may become crack starters can be eliminated. The effectiveness of the method has been proven for welded plates and pipes even with relatively lower bead height. In actual measurements, stress evaluation accuracy becomes poorer because measured values of strain gauges are affected by processing strains on the machined surface. In the previous studies, the author has developed the bead flush method that is free from the influence of the affecting strains by using residual strains on surface by X-ray diffraction. However, stress evaluation accuracy is not good enough because of relatively poor measurement accuracy of X-ray diffraction. In this study, a method to improve the estimation accuracy of residual stresses in this method is

  7. Surface preparation for XRD residual stress measurements; Preparacao de superficie para medicao de tensoes residuais em soldagem por DRX

    Energy Technology Data Exchange (ETDEWEB)

    Mishchenko, Andrii; Oliveira, Bruno Jose de; Scotti, Americo, E-mail: asmwelder@gmail.com, E-mail: brunojoliveira7@gmail.com, E-mail: ascotti@mecanica.ufu.br [Universidade Federal de Uberlandia (UFU), MG (Brazil)

    2016-10-15

    A characteristic feature of the X Ray Diffraction (XRD) method for stress determination is that measurements occur at a thin surface layer. Steel sheets come with surfaces modified by lamination, cleaning (sandblasting, grinding) and even corrosion, which induce residual stresses or roughness inherent to the material. Therefore, surface preparation prior to the residual stress measurement is essential, although no standard procedure seems to be available. A general recommendation is to remove a thin layer so that only residual stresses related to the welding process will be measured. In this study, the use of portable electrolytic equipment was evaluated for mechanized surface material removal. Chemical compositions of electrolytic solutions and the influence of current on the removed material, removal time and temperature during the process were studied. As a result, a suitable chemical solution for electro etching of low carbon steel was developed and a set of “soft” parameters that allowed the removal of about 300 um in a reasonable time was found. Higher currents reduce the removal time, yet increasing the consumption of the solution and plate temperature (which could adversely alter the microstructure or generate thermal stresses). Furthermore, the influence of these parameters on the operability of the process was demonstrated. (author)

  8. Diagnostics of residual stress in metals with wideband surface acoustic pulses

    Science.gov (United States)

    Devichenskii, A. Yu.; Lomonosov, A. M.; Zharinov, S. E.; Mikhalevich, V. G.; Lyamshev, M. L.; Ivanova, T. O.; Merkulova, N. S.

    2009-01-01

    A method for diagnostics of biaxial residual stress in metals with the use of short pulses of surface acoustic waves (SAWs) is discussed. Laser thermoelastic excitation of SAW pulses with a length of about 30 ns and piezoelectric detection by a specially designed wedgelike receiver with a high time resolution are used. Relative variations in the phase and group SAW velocities due to the presence of a weld are measured experimentally in two mutually perpendicular directions. The frequency range of measurements was 5-25 MHz, which corresponds to a depth of SAW penetration of about 120-600 μm. Measurements were conducted on samples made of 12X18H10T stainless steel with planar dimensions of 105 × 76 mm and thickness h = 8 mm, which were welded along the axis by an electron beam. The weld width was 5-7 mm. After the measurements, the samples were investigated by the fracture method based on the technique of a complete relief. The results of measurements are compared with the data obtained by fracture tests. The potential of the studied method is analyzed, and the measurement errors are estimated.

  9. Effects of cryogenic cooling by liquid nitrogen jet on forces, temperature and surface residual stresses in grinding steels

    Science.gov (United States)

    Paul, S.; Chattopadhyay, A. B.

    Grinding is a widely employed finishing process for different materials such as metals, ceramics, glass, carbides, rocks, etc. to achieve good geometrical (form) and dimensional accuracy with acceptable surface finish and surface integrity. However, it is inherently characterized by high specific energy requirements, unlike other conventional machining processes such as turning, milling, etc., which lead to a high grinding zone temperature and poor surface integrity. Many methods have been investigated to control this high grinding zone temperature, but all have their shortfalls, both technological and environmental, in exchange for controlling the grinding zone temperature. This paper briefly discusses the results obtained with regard to grinding forces, specific energy, grinding zone temperature and surface residual stress when using cryogenic cooling and compares them to the results from dry grinding and grinding with soluble oil. Cryogenic cooling seems to have the edge over other coolants in terms of controlling the temperature, residual stresses and grinding forces, and it is also environment friendly.

  10. Novel processing of Barkhausen noise signal for assessment of residual stress in surface ground components exhibiting poor magnetic response

    Energy Technology Data Exchange (ETDEWEB)

    Vashista, M., E-mail: mvashista@gmail.com [Department of Mechanical Engineering, Institute of Technology, Banaras Hindu University, Varanasi 221005, Uttar Pradesh (India); Paul, S., E-mail: spaul@mech.iitkgp.ernet.in [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, West Bengal (India)

    2011-11-15

    The Barkhausen Noise Analysis (BNA) technique has been utilised to assess surface integrity of steels. But the BNA technique is not very successful in evaluating surface integrity of ground steels that exhibit poor micro-magnetic response. A new approach has been proposed for the processing of BN signal and two newly proposed parameters, namely 'count' and 'event', have been shown to correlate linearly with the residual stress upon grinding, with judicious choice of user defined 'threshold', even when the micro-magnetic response of the work material is poor. In the present study, residual stress induced upon conventional plunge surface grinding of hardened bearing steel has been investigated along with unhardened bearing steel for benchmarking. Moreover, similar correlation has been established, when primarily compressive stress is induced upon high speed grinding using cBN wheel with moderately deep cut suppressing the micro-magnetic response from the ground medium carbon steel as the work material. - Highlights: > The problem of work materials exhibiting poor BN response and poor Barkhausen Noise response is identified. > A novel signal processing strategy is introduced to address the issue of poor micro-magnetic response of some ferromagnetic material. > Potential of newly introduced BN parameters has been studied. > These two BN parameters exhibited linear correlation with residual stress for work material with poor micro-magnetic response.

  11. Residual Stress, Micro- and Macrotexture in Surface-Enhanced Titanium Alloys: Their Nondestructive Inspection and Effects on High-Cycle Fatigue Properties

    National Research Council Canada - National Science Library

    Man, Chi-Sing; Zhai, Tongguang

    2006-01-01

    An acousto-elastic method was developed to estimate the residual stress and texture of a flat metal surface by simultaneous measurement of Rayleigh waves and surface skimming longitudinal waves (or P waves...

  12. The application of white radiation to residual stress analysis in the intermediate zone between surface and volume

    CERN Document Server

    Genzel, C; Wallis, B; Reimers, W

    2001-01-01

    Mechanical surface processing is known to give rise to complex residual stress fields in the near surface region of polycrystalline materials. Consequently, their analysis by means of non-destructive X-ray and neutron diffraction methods has become an important topic in materials science. However, there remains a gap with respect to the accessible near surface zone, which concerns a range between about 10 mu m and 1 mm, where the conventional X-ray methods are no longer and the neutron methods are not yet sensitive. In order to achieve the necessary penetration depth tau to perform residual stress analysis (RSA) in this region, advantageous use can be made of energy dispersive X-ray diffraction of synchrotron radiation (15-60 keV) in the reflection mode. Besides an example concerning the adaptation of methods applied so far in the angle dispersive RSA to the energy dispersive case, the concept of a new materials science beamline at BESSY II for residual stress and texture analysis is presented.

  13. Effect of Tip Shape of Frictional Stir Burnishing Tool on Processed Layer’s Hardness, Residual Stress and Surface Roughness

    Directory of Open Access Journals (Sweden)

    Yoshimasa Takada

    2018-01-01

    Full Text Available Friction stir burnishing (FSB is a surface-enhancement method used after machining, without the need for an additional device. The FSB process is applied on a machine that uses rotation tools (e.g., machining center or multi-tasking machine. Therefore, the FSB process can be applied immediately after the cutting process using the same machine tool. Here, we apply the FSB to the shaft materials of 0.45% C steel using a multi-tasking machine. In the FSB process, the burnishing tool rotates at a high-revolution speed. The thin surface layer is rubbed and stirred as the temperature is increased and decreased. With the FSB process, high hardness or compressive residual stress can be obtained on the surface layer. However, when we applied the FSB process using a 3 mm diameter sphere tip shape tool, the surface roughness increased substantially (Ra = 20 µm. We therefore used four types of tip shape tools to examine the effect of burnishing tool tip radius on surface roughness, hardness, residual stress in the FSB process. Results indicated that the surface roughness was lowest (Ra = 10 µm when the tip radius tool diameter was large (30 mm.

  14. The Surface Layer Mechanical Condition and Residual Stress Forming Model in Surface Plastic Deformation Process with the Hardened Body Effect Consideration

    Science.gov (United States)

    Mahalov, M. S.; Blumenstein, V. Yu

    2017-10-01

    The mechanical condition and residual stresses (RS) research and computational algorithms creation in complex types of loading on the product lifecycle stages relevance is shown. The mechanical state and RS forming finite element model at surface plastic deformation strengthening machining, including technological inheritance effect, is presented. A model feature is the production previous stages obtained transformation properties consideration, as well as these properties evolution during metal particles displacement through the deformation space in the present loading step.

  15. Interrogation of the microstructure and residual stress of a nickel-base alloy subjected to surface severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz, A.L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071 Badajoz (Spain); Tian, J.W. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Villegas, J.C. [Intel Corporation, Chandler, AZ (United States); Shaw, L.L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT (United States)], E-mail: Leon.Shaw@Uconn.Edu; Liaw, P.K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States)

    2008-02-15

    A low stacking-fault energy nickel-base, single-phase, face-centered-cubic (fcc) alloy has been subjected to surface severe plastic deformation (S{sup 2}PD) to introduce nano-grains and grain size gradients to the surface region of the alloy. The simultaneous microstructural and stress state changes induced by S{sup 2}PD have been investigated via the X-ray diffraction (XRD) analysis that includes evaluation of annealing and deformation twins, deformation faults, in-plane lattice parameters and elastic strains of the crystal lattice, macroscopic residual in-plane stresses, crystallite sizes, internal strains, dislocation densities, and crystallographic texture as a function of the depth measured from the processed surface. Microstructural changes have also been characterized using optical and electron microscopy in order to corroborate the findings from the XRD analysis. The results from the XRD analysis are in excellent agreement with those derived from the microscopy analysis. This is the first systematic and comprehensive study using XRD to quantify depth-profile changes in a wide range of microstructural features and stress states in a fcc material resulting from the S{sup 2}PD process.

  16. Surface mechanical property and residual stress of peened nickel-aluminum bronze determined by in-situ X-ray diffraction

    Science.gov (United States)

    Wang, Chengxi; Jiang, Chuanhai; Zhao, Yuantao; Chen, Ming; Ji, Vincent

    2017-10-01

    As one of the most important surface strengthening method, shot peening is widely used to improve the fatigue and stress corrosion crack resistance of components by introducing the refined microstructure and compressive residual stress in the surface layer. However, the mechanical properties of this thin layer are different from the base metal and are difficult to be characterized by conventional techniques. In this work, a micro uniaxial tensile tester equipped with in-situ X-ray stress analyzer was employed to make it achievable on a nickel-aluminum bronze with shot peening treatment. According to the equivalent stress-strain relationship based on Von Mises stress criterion, the Young's modulus and yield strength of the peened layer were calculated. The results showed that the Young's modulus was the same as the bulk material, and the yield strength corresponding to the permanent plastic strain of 0.2% was increased by 21% after SP. But the fractographic analysis showed that the fracture feature of the surface layer was likely to transform from the dimple to the cleavage, indicating the improved strength might be attained at the expense of ductility. The monotonic and cyclic loading were also performed via the same combined set-up. In addition, the specific relaxation behavior of compressive residual stress was quantified by linear logarithm relationship between residual stress and cycle numbers. It was found that the compressive residual stress mainly relaxed in the first few cycles, and then reached steady state with further cycles. The relaxation rate and the stable value were chiefly depended on the stress amplitude and number of cycles. The retained residual stress kept in compressive under all given applied stress levels, suggesting that the shot peening could introduce a more stable surface layer of compressive residual stress other than the elevated strength of nickel-aluminum bronze alloy.

  17. Theoretical Study on Synchronous Characterization of Surface and Interfacial Mechanical Properties of Thin-Film/Substrate Systems with Residual Stress Based on Pressure Blister Test Technique

    Directory of Open Access Journals (Sweden)

    Zhi-xin Yang

    2018-01-01

    Full Text Available In this study, based on the pressure blister test technique, a theoretical study on the synchronous characterization of surface and interfacial mechanical properties of thin-film/substrate systems with residual stress was presented, where the problem of axisymmetric deformation of a blistering film with initial stress was analytically solved and its closed-form solution was presented. The expressions to determine Poisson’s ratios, Young’s modulus, and residual stress of surface thin films were derived; the work done by the applied external load and the elastic energy stored in the blistering thin film were analyzed in detail and their expressions were derived; and the interfacial adhesion energy released per unit delamination area of thin-film/substrate (i.e., energy release rate was finally presented. The synchronous characterization technique presented here has theoretically made a big step forward, due to the consideration for the residual stress in surface thin films.

  18. Atomistic Insights into the Effects of Residual Stress during Nanoindentation

    Directory of Open Access Journals (Sweden)

    Kun Sun

    2017-08-01

    Full Text Available The influence of in-plane residual stress on Hertzian nanoindentation for single-crystal copper thin film is investigated using molecular dynamics simulations (MD. It is found that: (i the yield strength of incipient plasticity increases with compressive residual stress, but decreases with tensile residual stress; (ii the hardness decreases with tensile residual stress, and increases with compressive residual stress, but abruptly drops down at a higher compressive residual stress level, because of the deterioration of the surface; (iii the indentation modulus reduces linearly with decreasing compressive residual stress (and with increasing tensile residual stress. It can be concluded from the MD simulations that the residual stress not only strongly influences the dislocation evolution of the plastic deformation process, but also significantly affects the size of the plastic zone.

  19. Residual stress simulation of circumferential welded joints

    Directory of Open Access Journals (Sweden)

    Melicher R.

    2007-11-01

    Full Text Available Residual stresses are an important consideration in the component integrity and life assessment of welded structure. The welding process is very complex time dependent physical phenomenon with material nonlinearity. The welding is a thermal process with convection between fluid flow and welding body, between welding bodyand environment. Next type of boundary conditions is radiation and thermo-mechanical contact on the outer surface of gas pipe in the near of weld. The temperature variation so obtained is utilised to find the distribution of the stress field.In this paper, a brief review of weld simulation and residual stress modelling using the finite element method (FEM by commercial software ANSYS is presented. Thermo-elastic-plastic formulations using a von Mises yield criterion with nonlinear kinematics hardening has been employed. Residual axial and hoop stresses obtained from the analysis have been shown. The commercial FEM code ANSYS was used for coupled thermalmechanical analysis.

  20. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    DEFF Research Database (Denmark)

    Bottoli, Federico; Christiansen, Thomas Lundin; Winther, Grethe

    2016-01-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed (εeq=0.5) samples of stable stainless steel EN 1.4369 were nitrided or nitroca...... deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone.......The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed (εeq=0.5) samples of stable stainless steel EN 1.4369 were nitrided...... or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa’s in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic...

  1. Residual Stress, Structure and Other Properties Formation by Combined Thermo-Hardening Processing of Surface Layer of Gray Cast Iron Parts

    Science.gov (United States)

    Rakhimyanov, Kh M.; Nikitin, Yu V.; Semenova, Yu S.; Eremina, A. S.

    2016-04-01

    The proposed combined thermo-hardening processing of gray cast iron enables to control the surface layer structure and mechanical properties formation. The processing includes high-speed heating by low-temperature plasma source and ultrasonic surface plastic deformation. The algorithm of calculation the stress-strain state of a surface layer at combined processing of gray cast iron is developed. This algorithm is based on method of sections. The ultrasonic surface deformation contribution is determined during formation of residual stresses. It is established that the combination of the thermal and deformation effects on the material provides an additional increment of microhardness and increase of surface layer thickness. Experimental results shows that the features of structural and phase transformations in a surface layer are revealed without a surface melting by energy of low-temperature plasma. The top of a layer does not contain inclusions of graphite that testifies to change of structural transformations in conditions of combined processing.

  2. Local residual stress measurements on nitride layers

    Energy Technology Data Exchange (ETDEWEB)

    Mansilla, C.; Ocelík, V.; De Hosson, J.Th.M., E-mail: j.t.m.de.hosson@rug.nl

    2015-06-11

    In this work, local stresses in different nitrided maraging steel samples of high practical interest for industrial applications were studied through the so-called micro-slit milling method using a focused ion beam. The nitrogen concentration profiles were acquired by glow discharge optical emission spectroscopy. The residual stress state was measured on the surface and also in cross-section, i.e. examining effects of the nitrogen concentration gradient. It is shown that an enhanced lateral resolution can be achieved when a novel multiple fitting approach is employed. The results presented show an overall agreement with stress profiles obtained by X-ray diffraction. Finite Element Modeling is used to explain the apparent discrepancies. A clear correlation between the residual stress and nitriding profiles has been found and the applicability of this method is shown in particular when stress gradients are present.

  3. Numerical analysis of residual stress of Al-Mg-Mn-Sc-Zr alloy subjected to surface strengthening by shot peening

    Directory of Open Access Journals (Sweden)

    Mariusz Stegliński

    2015-03-01

    Full Text Available In this paper, we presented the results of the analysis of the stresses in the Al-Mg5%-Mn1,5%-Sc0,8%-Zr0,4% alloy after shot peening process using solver ANSYSANSYSANSYS LS-Dyna. The computational model illustrates the phenomena occurring as a result of plastic deformation caused by hitting a steel ball on the surface of the analyzed aluminium alloy. We analyzed two input variables: diameter and speed of a ball. The resulting normal stress distribution centred exposes the minimum compressive stress at a position located at a depth point of Belayev 0.125 mm with a value of σ = –345 MPa. Variable parameter shows the correlation of the boundary conditions of minimum stress increase with increasing ball’s diameter and its speed. Selected points of numerical analysis were verified with experimental results.[b]Keywords[/b]: materials science, numerical analysis, metal forming, shot peening, aluminium

  4. Residual Stresses and Other Properties of Teardrops

    Energy Technology Data Exchange (ETDEWEB)

    Stroud, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Veirs, Douglas Kirk [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Berg, John M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hill, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Rios, Daniel [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Duque, Juan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-07-26

    The Department of Energy’s 3013 Standard for packaging plutonium-bearing materials for storage up to fifty years specifies a minimum of two individually welded, nested containers herein referred to as the 3013 outer and the 3013 inner.1 Stress corrosion cracking (SCC) is a potential failure mechanism for 3013 inner containers.2,3 The bagless transfer container (BTC), a 3013 inner container used by Hanford and Savanna River Site (SRS) made from 304L stainless steel (SS), poses the greatest concern for SCC.4,5 The Surveillance and Monitoring Program (SMP) use stressed metal samples known as teardrops as screening tools in SCC studies to evaluate factors that could result in cracks in the 3013 containers.6,7 This report provides background information on the teardrops used in the Los Alamos National Laboratory (LANL) SMP studies including method of construction, composition and variability. In addition, the report discusses measurements of residual stresses in teardrops and compares the results with residual stresses in BTCs reported previously.4 Factors affecting residual stresses, including teardrop dimensions and surface finish, are also discussed.

  5. Residual stresses in a surface remelting of castings made of cobalt alloy MAR-M509 with a plasma generated in electric arc

    Directory of Open Access Journals (Sweden)

    Z. Opiekun

    2010-01-01

    Full Text Available The manuscript presents the results of measurements of residual stresses (RS in partial meltings of casting surfaces made of cobalt alloy MAR-M509. The partial meltings were made with an argon plasma beam by GTAW method. The values of RS were deter-mined by X-ray diffraction method in grazing incident geometry, by g-sin2ψ method and in Bragg-Brentano (BB geometry. It has been stated that RS values depend on the parameters of partial melting process. It has been claimed that compressive stresses, which are present in the thin layer up to ca 2 μm, convert to tensile stresses in deeper layers of partial meltings.

  6. Measured residual stresses in overlay pipe weldments removed from service

    Energy Technology Data Exchange (ETDEWEB)

    Shack, W.J.

    1985-02-01

    Surface and throughwall residual stresses were measured on an elbow-to-pipe weldment that had been removed from the Hatch-2 reactor about a year after the application of a weld overlay. The results were compared with experimental measurements on three mock-up weldments and with finite-element calculations. The comparison shows that there are significant differences in the form and magnitude of the residual stress distributions. However, even after more than a year of service, the residual stresses over most of the inner surface of the actual plant weldment with an overlay were strongly compressive. 3 refs., 7 figs.

  7. Finite Element Residual Stress Analysis of Planetary Gear Tooth

    Directory of Open Access Journals (Sweden)

    Jungang Wang

    2013-01-01

    Full Text Available A method to simulate residual stress field of planetary gear is proposed. In this method, the finite element model of planetary gear is established and divided to tooth zone and profile zone, whose different temperature field is set. The gear's residual stress simulation is realized by the thermal compression stress generated by the temperature difference. Based on the simulation, the finite element model of planetary gear train is established, the dynamic meshing process is simulated, and influence of residual stress on equivalent stress of addendum, pitch circle, and dedendum of internal and external meshing planetary gear tooth profile is analyzed, according to non-linear contact theory, thermodynamic theory, and finite element theory. The results show that the equivalent stresses of planetary gear at both meshing and nonmeshing surface are significantly and differently reduced by residual stress. The study benefits fatigue cracking analysis and dynamic optimization design of planetary gear train.

  8. A Benchmark Study on Casting Residual Stress

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Eric M. [John Deere -- Moline Tech Center; Watkins, Thomas R [ORNL; Schmidlin, Joshua E [ORNL; Dutler, S. A. [MAGMA Foundry Technologies, Inc.

    2012-01-01

    Stringent regulatory requirements, such as Tier IV norms, have pushed the cast iron for automotive applications to its limit. The castings need to be designed with closer tolerances by incorporating hitherto unknowns, such as residual stresses arising due to thermal gradients, phase and microstructural changes during solidification phenomenon. Residual stresses were earlier neglected in the casting designs by incorporating large factors of safety. Experimental measurement of residual stress in a casting through neutron or X-ray diffraction, sectioning or hole drilling, magnetic, electric or photoelastic measurements is very difficult and time consuming exercise. A detailed multi-physics model, incorporating thermo-mechanical and phase transformation phenomenon, provides an attractive alternative to assess the residual stresses generated during casting. However, before relying on the simulation methodology, it is important to rigorously validate the prediction capability by comparing it to experimental measurements. In the present work, a benchmark study was undertaken for casting residual stress measurements through neutron diffraction, which was subsequently used to validate the accuracy of simulation prediction. The stress lattice specimen geometry was designed such that subsequent castings would generate adequate residual stresses during solidification and cooling, without any cracks. The residual stresses in the cast specimen were measured using neutron diffraction. Considering the difficulty in accessing the neutron diffraction facility, these measurements can be considered as benchmark for casting simulation validations. Simulations were performed using the identical specimen geometry and casting conditions for predictions of residual stresses. The simulation predictions were found to agree well with the experimentally measured residual stresses. The experimentally validated model can be subsequently used to predict residual stresses in different cast

  9. Residual thermal stresses in injection moulded products

    NARCIS (Netherlands)

    Zoetelief, W.F.; Douven, L.F.A.; Ingen Housz, A.J.; Ingen housz, A.J.

    1996-01-01

    Nonisothermal flow of a polymer melt in a cold mold cavity introduces stresses that are partly frozen-in during solidification. Flow-induced stresses cause anisotropy of mechanical, thermal, and optical properties, while the residual thermal stresses induce warpage and stress-cracking. In this

  10. Residual stresses in injection molded products

    NARCIS (Netherlands)

    Jansen, K.M.B.

    2015-01-01

    During the molding process residual stresses are formed due to thermal contraction during cooling as well as the local pressure history during solidification. In this paper a simple analytical model is reviewed which relates residual stresses, product shrinkage as well as warpage to the temperature

  11. Residual stress state in titanium alloy remelted using GTAW method

    Directory of Open Access Journals (Sweden)

    A. Dudek

    2009-04-01

    Full Text Available Test materials comprised two-phase titanium alloy Ti6Al4V (Grade5. The surface of the tested alloy was remelted by means of TIG welding method using variable current-voltage parameters. The investigations aimed to determine surface geometry and residual stresses in the remelted surface layer in the investigated alloy.

  12. Modeling of Residual Stresses In Toughened Glass

    DEFF Research Database (Denmark)

    Nielsen, Jens Henrik

    2006-01-01

    The motivation for this work is the need for more extended guidelines considering structural design of glass structures. Realistic models predicting the strength of bolted connections are a step towards improvement of such guidelines. Improvement of guidelines for bolted connections require in......-depth knowledge of the residual stresses in toughened glass near holes and edges where the total stress state is a combination of contact stresses and residual stresses. The present paper, presenting the derivation and results for a model predicting the residual stresses in a glass plate far from edges and holes......, is a step towards such a model. The model is based on the Instant Freeze concept with a few modifications. Current work, using a partial differential equation approach for the modeling and state-of-the-art in modeling residual stresses in glass is briefly presented, and a short description of the toughening...

  13. Evaluation Of Residual Stresses In Inner Ring Of The Bearings

    Science.gov (United States)

    Malotová, Šárka; Hemžský, Pavel; Pitela, David; Nicielnik, Henryk; Šoková, Dagmar; Kyncl, Ladislav; Mrázik, Jozef

    2015-12-01

    Residual stresses are undesirable and it should not be underestimated. They occur in many components and it is necessary to identify and try to avoid them. For detection the Residual stresses, there are many methods, but not all are suitable, because they can completely destroy of the components. The article deals with the evaluation of Residual stresses in the inner rings of Bearings, which are made from steel 100Cr6 (ČSN 14 109.4. The surfaces were turning at different cutting parameters and subsequently are evaluated Residual stresses. The stresses have been evaluated by non - destructive method X - Ray. The experiment was realized in cooperation Faculty of Mechanical Engineering VSB - TU Ostrava and Faculty of Mechanical Engineering of ZU Zilina - machining in the laboratories of ZU Žilina, Slovak Republic.

  14. Development of residual stress prediction model in pipe weldment

    Energy Technology Data Exchange (ETDEWEB)

    Eom, Yun Yong; Lim, Se Young; Choi, Kang Hyeuk; Cho, Young Sam; Lim, Jae Hyuk [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    2002-03-15

    When Leak Before Break(LBB) concepts is applied to high energy piping of nuclear power plants, residual weld stresses is a important variable. The main purpose of his research is to develop the numerical model which can predict residual weld stresses. Firstly, basic theories were described which need to numerical analysis of welding parts. Before the analysis of pipe, welding of a flat plate was analyzed and compared. Appling the data of used pipes, thermal/mechanical analysis were accomplished and computed temperature gradient and residual stress distribution. For thermal analysis, proper heat flux was regarded as the heat source and convection/radiation heat transfer were considered at surfaces. The residual stresses were counted from the computed temperature gradient and they were compared and verified with a result of another research.

  15. Residual stresses in rubber formed thermoplastic composites

    NARCIS (Netherlands)

    Wijskamp, Sebastiaan; Lamers, E.A.D.; Akkerman, Remko; Brucato, V.

    2003-01-01

    The rubber pressing process is applied for the rapid production of thermoplastic composite products. However, rubber pressed products show geometrical distortions, such as warpage, due to processinduced residual stresses. An experimental study is performed to measure the curvature after rubber

  16. Residual stresses in Inconel 718 engine disks

    Directory of Open Access Journals (Sweden)

    Dahan Yoann

    2014-01-01

    Full Text Available Aubert&Duval has developed a methodology to establish a residual stress model for Inconel 718 engine discs. To validate the thermal, mechanical and metallurgical parts of the model, trials on lab specimens with specific geometry were carried out. These trials allow a better understanding of the residual stress distribution and evolution during different processes (quenching, ageing, machining. A comparison between experimental and numerical results reveals the residual stresses model accuracy. Aubert&Duval has also developed a mechanical properties prediction model. Coupled with the residual stress prediction model, Aubert&Duval can now propose improvements to the process of manufacturing in Inconel 718 engine disks. This model enables Aubert&Duval customers and subcontractors to anticipate distortions issues during machining. It could also be usedt to optimise the engine disk life.

  17. Measuring depth profiles of residual stress with Raman spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Enloe, W.S.; Sparks, R.G.; Paesler, M.A.

    1988-12-01

    Knowledge of the variation of residual stress is a very important factor in understanding the properties of machined surfaces. The nature of the residual stress can determine a part`s susceptibility to wear deformation, and cracking. Raman spectroscopy is known to be a very useful technique for measuring residual stress in many materials. These measurements are routinely made with a lateral resolution of 1{mu}m and an accuracy of 0.1 kbar. The variation of stress with depth; however, has not received much attention in the past. A novel technique has been developed that allows quantitative measurement of the variation of the residual stress with depth with an accuracy of 10nm in the z direction. Qualitative techniques for determining whether the stress is varying with depth are presented. It is also demonstrated that when the stress is changing over the volume sampled, errors can be introduced if the variation of the stress with depth is ignored. Computer aided data analysis is used to determine the depth dependence of the residual stress.

  18. Residual Stresses in Thermoplastic Composites: A Review

    Directory of Open Access Journals (Sweden)

    M.M. Shokrieh

    2008-12-01

    Full Text Available Applications of thermoplastic composites have developed extensively. The thermoplastic composites in comparison with the thermoset composites have many advantages. Thermoplastic composites can be melted and remolded many times. The duration of manufacturing process of these composites is short, producing very tough material, and the welding ability and multiple recyclings are their further advantages. The lack of knowledge in this group of composites is the main obstacle in their development. In this review the research works in the field of residual stresses in thermoplastic composites is presented. First, a literature survey on the available research on residual stresses on thermoplastics and thermoplastic composites reinforced with short fibers is compiled. Moreover a review on the available research on residual stresses on thermoplastic composites reinforced with long fibers is presented as well. The effects of the residual stresses on these composites are discussed. Experimental techniques for the measurement of residual stresses in thermoplastic composites and the methods for reducing the existing residual stresses are studied.

  19. Residual stresses evaluation in a gas-pipeline crossing

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, Maria Cindra [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil); Almeida, Manoel Messias [COMPAGAS, Curitiba, PR (Brazil); Rebello, Joao Marcos Alcoforado [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil); Souza Filho, Byron Goncalves de [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    The X-rays diffraction technique is a well established and effectiveness method in the determination of the residual and applied stresses in fine grained crystalline materials. It allows to characterize and to quantify the magnitude and direction of the existing surface stresses in the studied point of the material. The objective of this work is the evaluation of the surface stresses in a 10 in diameter Natural Gas Distribution Pipeline manufactured from API 5 L Gr B steel of COMPAGAS company, in a crossing with a Natural Gas Transportation Pipeline, in Araucaria-PR. This kind of evaluation is important to establish weather you have to perform a repositioning of one of the pipeline or not. The measurements had been made in two transversal sections of the pipe, the one upstream (170 mm of the external wall of the pipeline) and another one downstream (840 mm of the external wall of the pipeline). Each transversal section measurements where carried out in 3 points: 9 hours, 12 hours and 3 hours. In each measured point of the pipe surface, the longitudinal and transversal stresses had been measured. The magnitude of the surface residual stresses in the pipe varied of +180 MPa at the -210 MPa. The residual stress state on the surface of the points 12 hours region is characterized by tensile stresses and by compressive stresses in the points of 3 and 9 hours region. The surface residual stresses in gas-pipeline have been measured using X-ray diffraction method, by double exposure technique, using a portable apparatus, with Cr-K-alpha radiation. (author)

  20. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    DEFF Research Database (Denmark)

    Bottoli, Federico; Christiansen, Thomas Lundin; Winther, Grethe

    2016-01-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed (εeq=0.5) samples of stable stainless steel EN 1.4369 were nitrided or nitroca...

  1. Analysis of changes in hardness of a metal surface layer in areas of high stress and methods of determining residual life of parts for mining machines

    Science.gov (United States)

    Zvonarev, I. E.; Ivanov, S. L.

    2016-02-01

    The methodological bases for determining the energy resource of mechanical transmissions details for mining machines are considered. Based on the analysis of the accumulation of damage in metal gears, a method of estimating residual life of coarse-toothed wheels by periodically measuring the hardness of the surface layer of the teeth is justified. The regularities in change of hardness of coarse-tooth gear, conditioned by a change in metal strength properties that take into account the micro- and macromechanisms of plastic and elastic deformation, distortion of the metal crystal lattice with formation and movement of vacancies and dislocations. Experimental setup was built and the results of laboratory experiments are given related to the process of destruction of non-standard samples under different loads. Comparison of dimensions and hardness values of the sample allows concluding that a larger deformation corresponds to a greater increase in hardness, their limit value for the material being in the fracture zone. It is established that the detected changes in the local hardness occurs in areas of increased stresses above the limit of proportionality and the work of fracture forces attributed to dislocations density adjacent to the fracture plane expressed in terms of hardness increment is constant.

  2. X-ray diffraction study of residual elastic stress and microstructure of near-surface layers in nickel-titanium alloy irradiated with low-energy high-current electron beams

    Energy Technology Data Exchange (ETDEWEB)

    Meisner, L.L. [Institute of Strength Physics and Materials Science SB RAS, 2/4 Akademichesky Ave., Tomsk, 634021 (Russian Federation); National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634036 (Russian Federation); Lotkov, A.I. [Institute of Strength Physics and Materials Science SB RAS, 2/4 Akademichesky Ave., Tomsk, 634021 (Russian Federation); Ostapenko, M.G., E-mail: artifakt@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, 2/4 Akademichesky Ave., Tomsk, 634021 (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenin Ave., Tomsk, 634050 (Russian Federation); Gudimova, E.Yu. [Institute of Strength Physics and Materials Science SB RAS, 2/4 Akademichesky Ave., Tomsk, 634021 (Russian Federation)

    2013-09-01

    In the work, we compare quantitative estimates of residual stresses in nickel-titanium (NiTi) alloy surface layers after electron beam treatment. The quantitative estimates to be compared were taken using X-ray diffraction (XRD) techniques with symmetric and asymmetric Bragg diffraction geometries. A method of quantitative X-ray diffraction estimation of residual stresses in materials with gradient changes in microstructure and physical properties, including elastic moduli, is described. It is found that in a NiTi specimen with one side irradiated by a low-energy high-current electron beam, the maximum residual elastic stresses σ ≈550 MPa are localized in the modified surface layer (melted by the electron beam and rapidly quenched), whereas the residual elastic stresses in the underlying layer with initial B2 structure are no greater than ∼100 MPa. It is for this reason that stress-induced B19′ martensite is formed in the material layer beneath the modified layer.

  3. Residual stress analysis of drive shafts after induction hardening

    Energy Technology Data Exchange (ETDEWEB)

    Lemos, Guilherme Vieira Braga; Rocha, Alexandre da Silva; Nunes, Rafael Menezes, E-mail: lemos_gl@yahoo.com.br [Universidade Federal do Rio Grande do Sul (UFRS), Porto Algre, RS (Brazil); Hirsch, Thomas Karl [Stiftung Institut für Werkstofftechnik (IWT), Bremen (Germany)

    2014-08-15

    Typically, for automotive shafts, shape distortion manifests itself in most cases after the induction hardening by an effect known as bending. The distortion results in a boost of costs, especially due to machining parts in the hardened state to fabricate its final tolerances. In the present study, residual stress measurements were carried out on automotive drive shafts made of DIN 38B3 steel. The samples were selected in consequence of their different distortion properties by an industrial manufacturing line. One tested shaft was straightened, because of the considerable dimensional variation and the other one not. Firstly, the residual stress measurements were carried out by using a portable diffractometer, in order to avoid cutting the shafts and evaluate the original state of the stresses, and afterwards a more detailed analysis was realized by a conventional stationary diffractometer. The obtained results presented an overview of the surface residual stress profiles after induction hardening and displayed the influence of the straightening process on the redistribution of residual stresses. They also indicated that the effects of the straightening in the residual stresses cannot be neglected. (author)

  4. Research on measurement of residual stresses of hemispherical lithium hydride by blind-hole method

    Energy Technology Data Exchange (ETDEWEB)

    Bo, Lin, E-mail: linbo@caep.cn [China Academy of Engineering Physics, P.O. Box: 919-71, Mianyang 621900, Sichuan (China); Kaihui, He [China International Nuclear Fusion Energy Program Execution Center, 15B, Fuxing Rd, 100862 Beijing (China); Dongwei, Shan; Weicai, Yang; Yonggang, Chi; Mei, Liu; Jun, Shen [China Academy of Engineering Physics, P.O. Box: 919-71, Mianyang 621900, Sichuan (China)

    2014-04-15

    Highlights: • The residual stresses of sintered and machined lithium hydride of SR40 hyper-hemispherical and SR30 inner hemispherical sample were measured by blind-hole method. • The nearly 45 degrees direction residual stresses of SR40 hyper-hemisphere and SR30 inner hemisphere are the greatest stresses on spherical surface of lithium hydride samples. • The radial residual stress σ{sub r} of SR40 hyper-hemispherical and SR30 inner hemispherical sample is compressive stress and the circumferential residual stress σ{sub t} is tensile stress. - Abstract: The released strains of sintered and machined lithium hydride of SR40 hyper-hemispherical and SR30 inner hemispherical sample could be shown in the measuring process by blind-hole method. The residual stresses of lithium hydride sample were calculated with the formulas of residual stress and released strains. The results show that the nearly 45 degrees direction residual stresses of SR40 hyper-hemisphere and SR30 inner hemisphere are the greatest stresses on spherical surface of lithium hydride samples. The radial residual stress σ{sub r} of SR40 hyper-hemispherical and SR30 inner hemispherical sample is compressive stress and the circumferential residual stress σ{sub t} is tensile stress.

  5. Residual stress in Ni-W electrodeposits

    DEFF Research Database (Denmark)

    Mizushima, Io; Tang, Peter Torben; Hansen, Hans Nørgaard

    2006-01-01

    In the present work, the residual stress in Ni–W layers electrodeposited from electrolytes based on NiSO4 and Na2WO4, is investigated. Citrate, glycine and triethanolamine were used as complexing agents, enabling complex formation between the nickel ion and tungstate. The results show that the type...... of complexing agent and the current efficiency have an influence on the residual stress. In all cases, an increase in tensile stress in the deposit with time after deposition was observed. Pulse plating could improve the stress level for the electrolyte containing equal amounts of citrate......,glycine and triethanolamine (TEA) as complexing agent. An additive as 1,3,6 naphthalene trisulphonic acid which has a grain refining effect, and chloride, which enables dissolution of metal during the anodic cycle, reduced crack occurrence in the electrodeposits....

  6. Advanced holographic nondestructive testing system for residual stress analysis

    CERN Document Server

    Kniazkov, Anatoli; Dovgalenko, George; Salamo, Gregory; Latychevskaia, Tatiana; 10.1117/12.347399

    2013-01-01

    The design and operating of a portable holographic interferometer for residual stress analysis by creating a small scratch along with a new mathematical algorithm of calculations are discussed. Preliminary data of the stress investigations on aluminum and steel alloys have been obtained by the automatic processing of the interference pattern using a notebook computer. A phase-shift compensation technique in real-time reflection interferometry is used to measure the out-of-plane stress release surface displacement surrounding a small scratch (25 um depth and 0.5 mm width) in a plate with residual stress of around 50 MPa. Comparison between theoretical models for a rectangular and triangular shaped scratch with the experimental data are presented.

  7. Effects on residual stresses of Ti6Al4V alloy EBW by laser quenching

    Science.gov (United States)

    Lu, Jinzhong; Zhang, Yongkang

    2007-12-01

    The surfaces of Ti6Al4V alloy EBW (Electron beam welding) were processed by CO II laser quenching, and residual stresses of EBW were measured with X-ray stress tester X-350A. The mechanism of residual stress was analyzed, the effects of assistant gas and laser power and spot diameter on residual stresses in EBW of Ti6Al4V alloy is investigated. Experimental results show that residual stresses in EBW are increased obviously by CO II laser quenching under the given laser parameters, which improve its mechanical performances.

  8. Stability of machining induced residual stresses in Inconel 718 under quasi-static loading at room temperature

    Energy Technology Data Exchange (ETDEWEB)

    Madariaga, A., E-mail: amadariaga@mondragon.edu [Mechanical and Industrial Production Department, Faculty of Engineering, Mondragon Unibertsitatea, Loramendi 4, Mondragon 20500 Gipuzkoa (Spain); Esnaola, J.A.; Arrazola, P.J. [Mechanical and Industrial Production Department, Faculty of Engineering, Mondragon Unibertsitatea, Loramendi 4, Mondragon 20500 Gipuzkoa (Spain); Ruiz-Hervias, J.; Muñoz, P. [Departamento Ciencia de Materiales, ETSI Caminos, Universidad Politécnica de Madrid, c/Profesor Aranguren s/n, Madrid 28040 (Spain); Ostolaza, K. [Materials and Processes Technology Department, ITP S.A., Parque Tecnológico, Edificio 300, 48170 Zamudio (Spain)

    2015-01-03

    Tensile residual stresses are very often generated on the surface when machining nickel alloys. In order to determine their influence on the final mechanical behaviour of the component residual stress stability should be considered. In the present work the evolution of surface residual stresses induced by machining in Inconel 718 under static loading at room temperature was studied experimentally and numerically. An Inconel 718 disc was face turned employing industrial working conditions and specimens for tensile tests were extracted from the disc. Surface residual stresses were measured by X-ray diffraction for initial state and after applying different loads over the material's yield stress. Then, a finite element model based on the surface–core approach was fitted to experimental results and the study was extended to analyse the influence of load level, degree of work-hardening and initial surface conditions. For the studied case, initial tensile surface residual stress (776 MPa) became even more tensile when applying loads higher than the material yield stress, but a shift was observed at the highest applied load (1350 MPa) and initial residual stress was relaxed about 170 MPa. This particular behaviour is associated to the modified stress–strain properties of the machined affected surface layer which was strongly work-hardened. Moreover, if the work-hardened properties are not considered in the finite element model results differ substantially from experiments. Surface residual stress stability also depends on the initial surface residual stress, but the degree of work-hardening induced by the machining process must be considered as well. If the difference between the yield stress of the surface and the yield stress of the core is lower than the initial surface residual stress, the surface begins yielding first and consequently the surface residual stress is decreased. In contrast, if the difference between the yield stress of the surface and the

  9. Residual Stress Induced by Nitriding and Nitrocarburizing

    DEFF Research Database (Denmark)

    Somers, Marcel A.J.

    2005-01-01

    The present chapter is devoted to the various mechanisms involved in the buildup and relief of residual stress in nitrided and nitrocarburized cases. The work presented is an overview of model studies on iron and iron-based alloys. Subdivision is made between the compound (or white) layer, develo......, developing at the surfce and consisting of iron-based (carbo)nitrides, and the diffusion zone underneath, consisting of iron and alloying element nitrides dispersed in af ferritic matrix. Microstructural features are related directly to the origins of stress buildup and stres relief....

  10. Lamination residual stresses in fiber composites

    Science.gov (United States)

    Daniel, I. M.; Liber, T.

    1975-01-01

    An experimental investigation was conducted to determine the magnitude of lamination residual stresses in angle-ply composites and to evaluate their effects on composite structural integrity. The materials investigated were boron/epoxy, boron/polyimide, graphite/low modulus epoxy, graphite/high modulus epoxy, graphite/polyimide and s-glass/epoxy. These materials were fully characterized. Static properties of laminates were also determined. Experimental techniques using embedded strain gages were developed and used to measure residual strains during curing. The extent of relaxation of lamination residual stresses was investigated. It was concluded that the degree of such relaxation is low. The behavior of angle-ply laminates subjected to thermal cycling, tensile load cycling, and combined thermal cycling with tensile load was investigated. In most cases these cycling programs did not have any measurable influence on residual strength and stiffness of the laminates. In the tensile load cycling tests, the graphite/polyimide shows the highest endurance with 10 million cycle runouts at loads up to 90 percent of the static strength.

  11. Residual stress measurement in veneering ceramic by hole-drilling.

    Science.gov (United States)

    Mainjot, Amélie K; Schajer, Gary S; Vanheusden, Alain J; Sadoun, Michaël J

    2011-05-01

    Mismatch in thermal expansion properties between veneering ceramic and metallic or high-strength ceramic cores can induce residual stresses and initiate cracks when combined with functional stresses. Knowledge of the stress distribution within the veneering ceramic is a key factor for understanding and predicting chipping failures, which are well-known problems with Yttria-tetragonal-zirconia-polycrystal based fixed partial dentures. The objectives of this study are to develop a method for measuring the stress profile in veneering ceramics and to compare ceramic-fused-to-metal compounds to veneered Yttria-tetragonal-zirconia-polycrystal ceramic. The hole-drilling method, often used for engineering measurements, was adapted for use with veneering ceramic. Because of the high sensitivity needed in comparison with industrial applications, a high sensitivity electrical measurement chain was developed. All samples exhibited the same type of stress vs. depth profile, starting with compressive at the ceramic surface, decreasing with depth and becoming tensile at 0.5-1.0mm from the surface, and then becoming slightly compressive again. The zirconia samples exhibited a stress depth profile of larger magnitude. The hole drilling method was shown be a practical tool for measuring residual stresses in veneering ceramics. Copyright © 2010 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  12. Residual stress redistribution in shot peened samples subject to mechanical loading

    Energy Technology Data Exchange (ETDEWEB)

    Buchanan, Dennis J., E-mail: dennis.buchanan@udri.udayton.edu [University of Dayton Research Institute, 300 College Park, Dayton, OH 45469-0020 (United States); John, Reji [Materials and Manufacturing Directorate, Air Force Research Laboratory (AFRL/RXCM), Wright-Patterson Air Force Base, OH 45433-7817 (United States)

    2014-10-06

    Shot peening is a well-established surface treatment process that imparts large compressive residual stresses onto the surface and at shallow depths to retard initiation and growth of fatigue cracks. The plastic deformation developed during the surface treatment sets up a constraint that retains compressive stresses on the surface balanced by tensile residual stresses in the interior. However, component service histories that produce subsequent plastic deformation may redistribute these residual stresses. In most engineering components, this additional plastic deformation is localized to stress concentration sites such as holes, notches, and fillets. In the case of gross plastic deformation where the entire cross section experiences material yielding the residual stress profile may redistribute, resulting in tensile stresses on the outside surface balanced by compression in the interior. This paper describes a series of experiments combined with models to explain the redistribution in residual stress depth profiles subject to applied stresses producing gross plastic strains in shot peened laboratory specimens. The initial room temperature residual stress and plastic strain profiles provide initial conditions for predictions. Model predictions correlate well with experimental results on shot peened dogbone specimens subject to single cycle and fatigue loading conditions at elevated temperature. Experiments on shot peened notched specimens do not exhibit the same stress redistribution even for larger applied stresses.

  13. Residual stress analysis in BWR pressure vessel attachments

    Energy Technology Data Exchange (ETDEWEB)

    Dexter, R.J.; Leung, C.P. (Southwest Research Inst., San Antonio, TX (United States)); Pont, D. (FRAMASOFT+CSI, 69 - Lyon (France). Div. of Framatome)

    1992-06-01

    Residual stresses from welding processes can be the primary driving force for stress corrosion cracking (SCC) in BWR components. Thus, a better understanding of the causes and nature of these residual stresses can help assess and remedy SCC. Numerical welding simulation software, such as SYSWELD, and material property data have been used to quantify residual stresses for application to SCC assessments in BWR components. Furthermore, parametric studies using SYSWELD have revealed which variables significantly affect predicted residual stress. Overall, numerical modeling techniques can be used to evaluate residual stress for SCC assessments of BWR components and to identify and plan future SCC research.

  14. X-ray residual stress analysis on machined and tempered HPSN-ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Immelmann, S.; Welle, E.; Reimers, W. [Hahn-Meitner-Institut Berlin GmbH (Germany)

    1997-11-15

    The residual stress state induced by grinding and tempering of hot pressed silicon nitride (HPSN) samples is studied by X-ray diffraction. The results reveal that the residual stress values at the surface of the samples as well as their gradient within the penetration depth of the X-rays depend on the sintering aid and thus, on the glassy phase content of the HPSN. Tempering of the ground HPSN reduces the residual stress values due to microplastic deformation, whereas an oxidation of the glassy phase leads to the formation of compressive residual stresses. (orig.) 35 refs.

  15. Optical residual stress measurement in TFT-LCD panels

    Science.gov (United States)

    Wang, Wei-Chung; Sung, Po-Chi

    2017-06-01

    The residual stress of the glass substrate might be one of causes to produce the non-uniform light distribution defect, i.e. Mura, in thin film transistor-liquid crystal display (TFT-LCD) panels. Glass is a birefringent material with very low birefringence. Furthermore, the thinner and thinner thickness request from the market makes the traditional photoelasticity almost impossible to measure the residual stresses produced in thin glass plates. Recently, a low-level stress measurement method called transmissivity extremities theory of photoelasticity (TEToP) was successfully developed to measure the residual stress in glass plate. Besides, to measure the stress of the glass plate in the TFT-LCD panel whose rear surface may has different kinds of coatings, an advanced reflection photoelasticity was also developed. In this paper, three commercially available glass plates with 0.33mm nominal thickness and three glass circular disks with different coatings were inspected to verify the feasibility of the TEToP and the advanced reflection photoelasticity, respectively.

  16. Influence of Residual Stress Field on the Fatigue Crack Propagation in Prestressing Steel Wires

    Directory of Open Access Journals (Sweden)

    Jesús Toribio

    2015-11-01

    Full Text Available This paper deals with the effect of several residual stress profiles on the fatigue crack propagation in prestressing steel wires subjected to tension loading or bending moment. To this end, a computer program was developed to evaluate the crack front evolution on the basis of the Walker law. Results demonstrate that the absence of residual stresses makes the crack propagate towards a preferential crack path. When surface residual stresses are tensile and, correspondingly, core residual stresses are compressive, the fatigue crack fronts rapidly converge towards a quasi-straight shape. When surface residual stresses are compressive, with their corresponding tensile stresses in the core area, a preferential crack path also appears.

  17. Influence of Residual Stress on Fatigue Design of AISI 304 Stainless Steel

    Directory of Open Access Journals (Sweden)

    L. Singh

    2011-06-01

    Full Text Available Austenitic stainless steel cannot be hardened by any form of heat treatment, in fact, quenching from 10000C merely softens them. They are usually cold worked to increase the hardness. Shot peening is a cold working process that changes micro-structure as well as residual stress in the surface layer. In the present work, the compressive residual stress and fatigue strength of AISI 304 austenitic stainless steel have been evaluated at various shot peening conditions. The improvement in various mechanical properties such as hardness, damping factors and fatigue strength was noticed. Compressive residual stress induced by shot peening varies with cyclic loading due to relaxation of compressive residual stress field. The consideration of relaxed compressive residual stress field instead of original compressive residual stress field provides reliable fatigue design of components. In this paper, the exact reductions in weight and control of mechanical properties due to shot peening process are discussed.

  18. Measurements of residual stress in fracture mechanics coupons

    Energy Technology Data Exchange (ETDEWEB)

    Prime, Michael B [Los Alamos National Laboratory; Hill, Michael R [U.C. DAVIS; Nav Dalen, John E [HILL ENGINEERING

    2010-01-01

    This paper describes measurements of residual stress in coupons used for fracture mechanics testing. The primary objective of the measurements is to quantify the distribution of residual stress acting to open (and/or close) the crack across the crack plane. The slitting method and the contour method are two destructive residual stress measurement methods particularly capable of addressing that objective, and these were applied to measure residual stress in a set of identically prepared compact tension (C(T)) coupons. Comparison of the results of the two measurement methods provides some useful observations. Results from fracture mechanics tests of residual stress bearing coupons and fracture analysis, based on linear superposition of applied and residual stresses, show consistent behavior of coupons having various levels of residual stress.

  19. Prediction of residual stresses in electron beam welded Ti-6Al-4V plates

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Lianyong; Ge, Keke; Jing, Hongyang; Zhao, Lei; Lv, Xiaoqing [Tianjin Univ. (China); Han, Yongdian [Tianjin Univ. (China). Key Lab. of Advanced Joining Technology

    2017-05-01

    A thermo-metallurgical procedure based on the SYSWELD code was developed to predict welding temperature field, microstructure and residual stress in butt-welded Ti-6Al-4V plate taking into account phase transformation. The formation of martensite was confirmed by the CCT diagram and microstructure in the weld joint, which significantly affects the magnitude of residual stress. The hole drilling procedure was utilized to measure the values of residual stress at the top surface of the specimen, which are in well agreement with the numerical results. Both simulated and test results show that the magnitude and distribution of residual stress on the surface of the plate present a large gradient feature from the weld joint to the base metal. Moreover, the distribution law of residual stresses in the plate thickness was further analyzed for better understanding of its generation and evolution.

  20. Modelling of the Residual Stress State in a new Type of Residual Stress Specimen

    DEFF Research Database (Denmark)

    Jakobsen, Johnny; Andreasen, Jens Henrik

    2014-01-01

    The paper presents a study on a new type residual stress specimen which is proposed as a simple way to conduct experimental validation for model predictions. A specimen comprising of a steel plate with circular hole embedded into a stack of CSM glass fibre and further infused with an epoxy resin...

  1. Effect of Thermal Annealing on Machining-Induced Residual Stresses in Inconel 718

    Science.gov (United States)

    Madariaga, A.; Aperribay, J.; Arrazola, P. J.; Esnaola, J. A.; Hormaetxe, E.; Garay, A.; Ostolaza, K.

    2017-08-01

    Nickel-based alloys are widely employed in the manufacturing of aero-engines. These alloys are difficult to machine, and tensile residual stresses are generated during machining. These tensile residual stresses can negatively affect the performance of aero-engine components. Nevertheless, residual stresses can vary due to thermal or mechanical loading. These variations must be considered to evaluate the real influence of residual stresses on component behavior. This paper studies the effect of thermal loads on machining-induced residual stresses in the alloy Inconel 718. A ring-shaped Inconel 718 part was face-turned, and specimens were extracted from it. Specimens were exposed at 550 and 650 °C for 10 min, 1 and 10 h. Residual stresses were measured, and microstructure was observed before and after thermal exposure. Residual stress variations found after thermal exposure were the consequence of two factors: relaxation of strain bands during the early stage of exposure and diffusion-controlled creep. In addition, a modified Zener-Wert-Avrami model is proposed to predict residual stress relaxation caused by the diffusion-controlled creep. Once having fitted the modified Zener-Wert-Avrami model, the study was extended for a wider range of temperatures (400-650 °C). This analysis showed that surface residual stresses do not relax significantly at temperatures below 500 °C.

  2. Residual stress delaying phase transformation in Y-TZP bio-restorations

    Science.gov (United States)

    Allahkarami, Masoud; Hanan, Jay C.

    2012-01-01

    Engineering favorable residual stress for the complex geometry of bi-layer porcelain-zirconia crowns potentially prevents crack initiation and improves the mechanical performance and lifetime of the dental restoration. In addition to external load, the stress field depends on initial residual stress before loading. Residual stress is the result of factors such as the thermal expansion mismatch of layers and compliance anisotropy of zirconia grains in the process of sintering and cooling. Stress induced phase transformation in zirconia extensively relaxes the residual stress and changes the stress state. The objective of this study is to investigate the coupling between tetragonal to monoclinic phase transformations and residual stress. Residual stress, on the surface of the sectioned single load to failure crown, at 23 points starting from the pure tetragonal and ending at a fully monoclinic region were measured using the micro X-ray diffraction sin2 ψ method. An important observation is the significant range in measured residual stress from a compressive stress of -400 MPa up to tensile stress of 400 MPa and up to 100% tetragonal to monoclinic phase transformation.

  3. A Note on the Inverse Reconstruction of Residual Fields in Surface Peened Plates

    Directory of Open Access Journals (Sweden)

    S. Ali Faghidian

    Full Text Available Abstract A modified stress function approach is developed here to reconstruct induced stress, residual stress and eigenstrain fields from limited experimental measurements. The present approach is successfully applied to three experimental measurements set in surface peened plates with shallow shot peening affected zone. The well-rehearsed advantage of the proposed approach is that it not only minimizes the deviation of measurements from its approximations but also will result in an inverse solution satisfying a full range of continuum mechanics requirements. Also, the effect of component thickness as a geometric parameter influencing the residual stress state is comprehensively studied. A key finding of present study is that the plate thickness has no influence on the maximum magnitude of eigenstrain profile and compressive residual stresses within the shot peening affected zone while having a great influence on the magnitude of tensile residual stress and the gradient of linear residual stresses present in deeper regions.

  4. Effects of biaxial loading and residual stresses on constraint

    Energy Technology Data Exchange (ETDEWEB)

    Burdekin, F.M.; Xu, W.G

    2003-11-01

    Finite element analyses have been carried out to determine the elastic stress intensity factors, the plastic limit loads, failure assessment diagrams (FADs) and the T- and Q-stresses for each of three postulated defects. The effect of biaxial loading and residual stresses on the stress intensity factor and T and Q-stress solutions, and the effect of weld-base metal mismatch on the plastic limit load were assessed. Results have also been derived for the reduction in constraint with increasing plasticity up to the limit load. For assessments of a narrow mismatched weld of overmatching strength using standard Option 1 or 2 FADs, up to L{sub r}=1, this parameter should be determined using the lower strength base material yield strength. The decrease in constraint with increasing L{sub r} varies at different positions around the crack front of semi elliptical surface defects. Although constraint is maintained highest just under the free surface towards the ends of the crack, this is generally the region where the stress intensity factor is lowest for tension loading and thus assessments need to take account of both crack tip driving force and constraint.

  5. On the Stress Transfer of Nanoscale Interlayer with Surface Effects

    Directory of Open Access Journals (Sweden)

    Quan Yuan

    2018-01-01

    Full Text Available An improved shear-lag model is proposed to investigate the mechanism through which the surface effect influences the stress transfer of multilayered structures. The surface effect of the interlayer is characterized in terms of interfacial stress and surface elasticity by using Gurtin–Murdoch elasticity theory. Our calculation result shows that the surface effect influences the efficiency of stress transfer. The surface effect is enhanced with decreasing interlayer thickness and elastic modulus. Nonuniform and large residual surface stress distribution amplifies the influence of the surface effect on stress concentration.

  6. Analytical and Experimental Study of Residual Stresses in CFRP

    Directory of Open Access Journals (Sweden)

    Chia-Chin Chiang

    2013-01-01

    Full Text Available Fiber Bragg Grating sensors (FBGs have been utilized in various engineering and photoelectric fields because of their good environment tolerance. In this research, residual stresses of carbon fiber reinforced polymer composites (CFRP were studied using both experimental and analytical approach. The FBGs were embedded inside middle layers of CFRP to study the formation of residual stress during curing process. Finite element analysis was performed using ABAQUS software to simulate the CFRP curing process. Both experimental and simulation results showed that the residual stress appeared during cooling process and the residual stresses could be released when the CFRP was machined to a different shape.

  7. Experiment and numerical simulation for laser ultrasonic measurement of residual stress.

    Science.gov (United States)

    Zhan, Yu; Liu, Changsheng; Kong, Xiangwei; Lin, Zhongya

    2017-01-01

    Laser ultrasonic is a most promising method for non-destructive evaluation of residual stress. The residual stress of thin steel plate is measured by laser ultrasonic technique. The pre-stress loading device is designed which can easily realize the condition of the specimen being laser ultrasonic tested at the same time in the known stress state. By the method of pre-stress loading, the acoustoelastic constants are obtained and the effect of different test directions on the results of surface wave velocity measurement is discussed. On the basis of known acoustoelastic constants, the longitudinal and transverse welding residual stresses are measured by the laser ultrasonic technique. The finite element method is used to simulate the process of surface wave detection of welding residual stress. The pulsed laser is equivalent to the surface load and the relationship between the physical parameters of the laser and the load is established by the correction coefficient. The welding residual stress of the specimen is realized by the ABAQUS function module of predefined field. The results of finite element analysis are in good agreement with the experimental method. The simple and effective numerical and experimental methods for laser ultrasonic measurement of residual stress are demonstrated. Copyright © 2016. Published by Elsevier B.V.

  8. Design optimization of precision casting for residual stress reduction

    Directory of Open Access Journals (Sweden)

    A.A. Keste

    2016-04-01

    Full Text Available Normally all manufacturing and fabrication processes introduce residual stresses in a component. These stresses exist even after all service or external loads have been removed. Residual stresses have been studied elaborately in the past and even in depth research have been done to determine their magnitude and distribution during different manufacturing processes. But very few works have dealt with the study of residual stresses formation during the casting process. Even though these stresses are less in magnitude, they still result in crack formation and subsequent failure in later phases of the component usage. In this work, the residual stresses developed in a shifter during casting process are first determined by finite element analysis using ANSYS® Mechanical APDL, Release 12.0 software. Initially the analysis was done on a simple block to determine the optimum element size and boundary conditions. With these values, the actual shifter component was analyzed. All these simulations are done in an uncoupled thermal and structural environment. The results showed the areas of maximum residual stress. This was followed by the geometrical optimization of the cast part for minimum residual stresses. The resulting shape gave lesser and more evenly distributed residual stresses. Crack compliance method was used to experimentally determine the residual stresses in the modified cast part. The results obtained from the measurements are verified by finite element analysis findings.

  9. Residual Stress Analysis Based on Acoustic and Optical Methods

    Directory of Open Access Journals (Sweden)

    Sanichiro Yoshida

    2016-02-01

    Full Text Available Co-application of acoustoelasticity and optical interferometry to residual stress analysis is discussed. The underlying idea is to combine the advantages of both methods. Acoustoelasticity is capable of evaluating a residual stress absolutely but it is a single point measurement. Optical interferometry is able to measure deformation yielding two-dimensional, full-field data, but it is not suitable for absolute evaluation of residual stresses. By theoretically relating the deformation data to residual stresses, and calibrating it with absolute residual stress evaluated at a reference point, it is possible to measure residual stresses quantitatively, nondestructively and two-dimensionally. The feasibility of the idea has been tested with a butt-jointed dissimilar plate specimen. A steel plate 18.5 mm wide, 50 mm long and 3.37 mm thick is braze-jointed to a cemented carbide plate of the same dimension along the 18.5 mm-side. Acoustoelasticity evaluates the elastic modulus at reference points via acoustic velocity measurement. A tensile load is applied to the specimen at a constant pulling rate in a stress range substantially lower than the yield stress. Optical interferometry measures the resulting acceleration field. Based on the theory of harmonic oscillation, the acceleration field is correlated to compressive and tensile residual stresses qualitatively. The acoustic and optical results show reasonable agreement in the compressive and tensile residual stresses, indicating the feasibility of the idea.

  10. Residual stress measurement of fiber texture materials near single crystal

    OpenAIRE

    Mori, Toshiya; Gotoh, Masahide; Sasaki, Toshihiko; Hirose, Yukio

    2007-01-01

    In this paper, a sample having 〈111〉 fiber texture near single crystal structure made by PVD was evaluated about texture states by the pole figure and about residual stress states by the new expression for X-ray stress analysis. As a result, about 6GPa compressive residual stress existed in the film. However, measurement planes of X-ray line were influence on each stress value. Copyright © 2007 by The International Society of Offshore and Polar Engineers(ISOPE).

  11. Determination of residual stresses within plasma spray coating using Moire interferometry method

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Yi, E-mail: qaz54809@sina.com [National Key Laboratory for Remanufacturing, Academy of Armored Force Engineering, Beijing, 100072 (China); Naval flying academy of China, Huludao, 125101 (China); Xu Binshi; Wang Haidou; Liu Ming; Lu Yaohui [National Key Laboratory for Remanufacturing, Academy of Armored Force Engineering, Beijing, 100072 (China)

    2011-01-01

    In this paper, residual stresses of the Ni-Cr-B-Si coatings prepared by supersonic plasma spray processing were measured by moire interferometry and X-ray diffraction method. Moire interferometry method was used in measuring the distribution of residual stresses of the Ni-Cr-B-Si coatings alongside the specimen thickness direction, then the distribution of residual stresses both in the substrate and the coating was also analyzed. Experimental results showed that residual stresses in the coating and the substrate are tensile and compressive separately; residual stresses of the coating are diminished with the increase of the distance from the coating surface and almost zero at the coating-substrate interface; the maximum of compressive residual stresses of the substrate are present to the vicinity of the coating-substrate interface. It could be concluded that residual stresses in the specimen would result from the dismatch of thermophysical properties between the coating and substrate during the spray process, and the distribution of residual stresses of the substrate would be influenced by the sandblasting prior to spraying.

  12. finite element model for predicting residual stresses in shielded

    African Journals Online (AJOL)

    eobe

    steel plates through Finite Element Model simulation and experiments. The existence of residual stresses that cause ... From the Finite Element Model Simulation, the transverse residual stress in the x. From the Finite Element Model ... cracking (SCC) and hydrogen initiated cracking (HIC). Nigerian Journal of Technology ...

  13. New residual stress detector using angle resolved Barkhausen noise

    Science.gov (United States)

    Yamaguchi, Katsuhiko; Imae, Kazuhito; Nittono, Osamu; Takagi, Toshiyuki; Yamada, Koji

    2005-12-01

    A new possibility of residual stress detector is proposed for iron based materials through measurement of angle resolved Barkhausen noise which is known as phenomena of dynamic magnetic process. It is important for keeping safety of our society to early detect metal fatigue, therefore the convenient residual stress detector will be available especially for machines including any robots given heavy loads.

  14. Consideratons Regarding the Alignment of Diffractometers for Residual stress Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Watkins, Thomas R [ORNL; Cavin, Odis Burl [ORNL; Matlock, Beth [TEC/Materials testing Division; England, Roger [Cummins, Inc

    2006-01-01

    Proper alignment of an X-ray diffractometer is critical to performing credible measurements, particularly for residual stress determinations. This article will emphasize practical aspects of diffractometer alignment and standards usage with regards to residual strain measurement. Essentially, what to do when one is confronted with a residual stress problem and an unfamiliar goniometer. Various alignment techniques, use of standards, and related issues will be discussed.

  15. The influence of heat treatment by annealing on clad plates residual stresses

    Directory of Open Access Journals (Sweden)

    B. Mateša

    2011-10-01

    Full Text Available The influence of applied clad procedure as well as heat treatment by annealing (650 °C/2h on level and nature of residual stresses was researched. Three clad procedures are used i.e. hot rolling, submerged arc welding (SAW with strip electrode and explosion welding. The relaxed deformation measurement on clad plate surfaces was performed by applying centre-hole drilling method using special measuring electrical resistance strain gauges (rosettes. After performed measuring, size and nature of residual stresses were determined using analytical method. Depending of residual stresses on depth of drilled blind-hole is studied.

  16. Evaluation of machining effect for the residual stress of SA508 by hole drilling method

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jeong Kun; Lee, Kyoung Soo; Song, Ki O [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Kim, Young Shin [Korea Laboratory Engineering System Co., Ltd., Cheonan (Korea, Republic of)

    2009-07-01

    Residual stresses on a surface of the material are welcome or undesirable since it's direction, compression or tensile. But especially for the fatigue, it is not negligible effect on the material strength. These residual stresses developed during the manufacturing processes involving material deformation, heat treatment, machining. The object of this paper is verifying the effect of machining what is mostly used for SA508. For verifying the effect of machining, three different kind of machining have been achieved, milling, grinding, wire cutting. Also to measure the residual stress, hole drill method and indentation method are used.

  17. Effect of Turning and Ball Burnishing on the Microstructure and Residual Stress Distribution in Stainless Steel Cold Spray Deposits

    Science.gov (United States)

    Sova, A.; Courbon, C.; Valiorgue, F.; Rech, J.; Bertrand, Ph.

    2017-12-01

    In this paper, an experimental study of influence of machining by turning and ball burnishing on the surface morphology, structure and residual stress distribution of cold spray 17-4 PH stainless steel deposits is provided. It is shown that cold spray deposits could be machined by turning under parameters closed to turning of bulk 17-4 PH stainless steel. Ball burnishing process permits to decrease surface roughness. Cross-sectional observation revealed that the turning and ball burnishing process allowed microstructure changes in the coating near-surface zone. In particular, significant particle deformation and particle boundary fragmentation is observed. Measurements of residual stresses showed that residual stresses in the as-spray deposit are compressive. After machining by turning, tensile residual stresses in the near-surface zone were induced. Further surface finishing of turned coating by ball burnishing allowed the establishment of the compressive residual stresses in the coating.

  18. Effect of Turning and Ball Burnishing on the Microstructure and Residual Stress Distribution in Stainless Steel Cold Spray Deposits

    Science.gov (United States)

    Sova, A.; Courbon, C.; Valiorgue, F.; Rech, J.; Bertrand, Ph.

    2017-11-01

    In this paper, an experimental study of influence of machining by turning and ball burnishing on the surface morphology, structure and residual stress distribution of cold spray 17-4 PH stainless steel deposits is provided. It is shown that cold spray deposits could be machined by turning under parameters closed to turning of bulk 17-4 PH stainless steel. Ball burnishing process permits to decrease surface roughness. Cross-sectional observation revealed that the turning and ball burnishing process allowed microstructure changes in the coating near-surface zone. In particular, significant particle deformation and particle boundary fragmentation is observed. Measurements of residual stresses showed that residual stresses in the as-spray deposit are compressive. After machining by turning, tensile residual stresses in the near-surface zone were induced. Further surface finishing of turned coating by ball burnishing allowed the establishment of the compressive residual stresses in the coating.

  19. THE COMPARISON OF THE RESIDUAL STRESSES BETWEEN CARBURIZED AND ONLY QUENCHED STEELS

    Directory of Open Access Journals (Sweden)

    Osman ASİ

    2001-02-01

    Full Text Available In this study, the residual stresses developing in carburized and only quenched steel of SAE 8620 (21NiCrMo2 which is widely used as a carburized steel (shafts, gears etc. was investigated. Carburizing programs was carried out in gas atmosphere for 45 minute at 940 °C. X-ray analysis was used to determine residual stress in the microstructures of the only quenched and carburized specimens. The results of x-ray analysis have shown that while the carburized specimens have a residual compressive stress at the surface -551N/mm 2 , the only quenched specimens have a residual compressive stress at the surface -125 N/mm 2 .

  20. An Experimental Investigation into Additive Manufacturing-Induced Residual Stresses in 316L Stainless Steel

    Science.gov (United States)

    Wu, Amanda S.; Brown, Donald W.; Kumar, Mukul; Gallegos, Gilbert F.; King, Wayne E.

    2014-12-01

    Additive manufacturing (AM) technology provides unique opportunities for producing net-shape geometries at the macroscale through microscale processing. This level of control presents inherent trade-offs necessitating the establishment of quality controls aimed at minimizing undesirable properties, such as porosity and residual stresses. Here, we perform a parametric study into the effects of laser scanning pattern, power, speed, and build direction in powder bed fusion AM on residual stress. In an effort to better understand the factors influencing macroscale residual stresses, a destructive surface residual stress measurement technique (digital image correlation in conjunction with build plate removal and sectioning) has been coupled with a nondestructive volumetric evaluation method ( i.e., neutron diffraction). Good agreement between the two measurement techniques is observed. Furthermore, a reduction in residual stress is obtained by decreasing scan island size, increasing island to wall rotation to 45 deg, and increasing applied energy per unit length (laser power/speed). Neutron diffraction measurements reveal that, while in-plane residual stresses are affected by scan island rotation, axial residual stresses are unchanged. We attribute this in-plane behavior to misalignment between the greatest thermal stresses (scan direction) and largest part dimension.

  1. Simulation on Residual Stress of Shot Peening Based on a Symmetrical Cell Model

    Science.gov (United States)

    WANG, Cheng; HU, Jiacheng; GU, Zhenbiao; XU, Yangjian; WANG, Xiaogui

    2017-03-01

    The symmetrical cell model is widely used to study the residual stress induced by shot peening. However, the correlation between the predicted residual stresses and the shot peening coverage, which is a big challenge for the researchers of the symmetrical cell model, is still not established. Based on the dynamic stresses and the residual stresses outputted from the symmetrical cell model, the residual stresses corresponding to full coverage are evaluated by normal distribution analysis. The predicted nodal dynamic stresses with respect to four corner points indicate that the equi-biaxial stress state exists only for the first shot impact. Along with the increase of shot number, the interactions of multiple shot impacts make the fluctuation of the nodal dynamic stresses about an almost identical value more and more obvious. The mean values and standard deviations of the residual stresses gradually tend to be stable with the increase of the number of shot peening series. The mean values at each corner point are almost the same after the third peening series, which means that an equi-biaxial stress state corresponding to the full coverage of shot peening is achieved. Therefore, the mean values of the nodal residual stresses with respect to a specific transverse cross-section below the peened surface can be used to correlate the measured data by X-ray. The predicted residual stress profile agrees with the experimental results very well under 200% peening coverage. An effective correlation method is proposed for the nodal residual stresses predicted by the symmetrical cell model and the shot peening coverage.

  2. Residual stresses measurement by using ring-core method and 3D digital image correlation technique

    Science.gov (United States)

    Hu, Zhenxing; Xie, Huimin; Lu, Jian; Zhu, Jianguo; Wang, Huaixi

    2013-08-01

    Ring-core method/three-dimensional digital image correlation (3D DIC) residual stresses measurement is proposed. Ring-core cutting is a mechanical stress relief method, and combining with 3D DIC system the deformation of the specimen surface can be measured. An optimization iteration method is proposed to obtain the residual stress and rigid-body motion. The method has the ability to cut an annular trench at a different location out of the field of view. A compression test is carried out to demonstrate how residual stress is determined by using 3D DIC system and outfield measurement. The results determined by the approach are in good agreement with the theoretical value. Ring-core/3D DIC has shown its robustness to determine residual stress and can be extended to application in the engineering field.

  3. NUMERICAL AND EXPERIMENTAL ANALYSIS OF RESIDUAL STRESSES GENERATED DURING HARDENING OFAISI 4140 BAR

    Directory of Open Access Journals (Sweden)

    Edwan Anderson Ariza Echeverri

    2012-09-01

    Full Text Available The aim of this work is to analyze the distribution of residual stresses resulting from the combination of volumetric changes due to heat gradients and phase changes occurring during the quenching process of an AISI/SAE 4140 steel cylinder. The mathematical model used for this objective is the AC3 modeling software of thermal treatments (transformation curves, cooling curves and microstructure, whose results were input in an finite element model, considering thermalmechanical coupling and non-linear elastic-plastic behavior, aiming the assessment of residual stresses in quenched 4140 steel cylinders. The observed microstructure confirms quantitatively and qualitatively the previsions of the AC3 Software. The results of the modeling are compared with the residual stresses measurements made using X-Ray diffraction techniques. The finite element numerical simulation shows the existence of 350 MPa compressive residual stresses in the surface region and indicates that the most significant stresses are tangential.

  4. Ceramic laminates with tailored residual stresses

    Directory of Open Access Journals (Sweden)

    Baudín, C.

    2009-12-01

    Full Text Available Severe environments imposed by new technologies demand new materials with better properties and ensured reliability. The intrinsic brittleness of ceramics has forced scientists to look for new materials and processing routes to improve the mechanical behaviour of ceramics in order to allow their use under severe thermomechanical conditions. The laminate approach has allowed the fabrication of a new family of composite materials with strength and reliability superior to those of monolithic ceramics with microstructures similar to those of the constituent layers. The different ceramic laminates developed since the middle 1970´s can be divided in two large groups depending on whether the development of residual stresses between layers is the main design tool. This paper reviews the developments in the control and tailoring of residual stresses in ceramic laminates. The tailoring of the thickness and location of layers in compression can lead to extremely performing structures in terms of strength values and reliability. External layers in compression lead to the strengthening of the structure. When relatively thin and highly compressed layers are located inside the material, threshold strength, crack bifurcation and crack arrest during fracture occur.

    Las severas condiciones de trabajo de las nuevas aplicaciones tecnológicas exigen el uso de materiales con mejores propiedades y alta fiabilidad. La potencialidad de uso de materiales frágiles, como los cerámicos, en estas aplicaciones exige el desarrollo de nuevos materiales y métodos de procesamiento que mejoren su comportamiento mecánico. El concepto de material laminado ha permitido la fabricación de una nueva familia de materiales con tensiones de fractura y fiabilidad superiores a las de materiales monolíticos con microestructuras similares a las de las láminas que conforman el laminado. Los distintos materiales laminados desarrollados desde mediados de los años 70 se pueden

  5. Lamination residual stresses in hybrid composites, part 1

    Science.gov (United States)

    Daniel, I. M.; Liber, T.

    1976-01-01

    An experimental investigation was conducted to study lamination residual stresses for various material and loading parameters. The effects of hybridization on residual stresses and residual properties after thermal cycling under load were determined in angle-ply graphite/Kevlar/epoxy and graphite/S-glass/epoxy laminates. Residual strains in the graphite plies are not appreciably affected by the type and number of hybridizing plies. Computed residual stresses at room temperature in the S-glass plies reach values up to seventy-five percent of the transverse strength of the material. Computed residual stresses in the graphite plies exceed the static strength by approximately ten percent. In the case of Kevlar plies, computed residual stresses far exceed the static strength indicating possible early failure of these plies. Static testing of the hybrids above indicates that failure is governed by the ultimate strain of the graphite plies. In thermally cycled hybrids, in general, residual moduli were somewhat lower and residual strengths were higher than initial values.

  6. Improvement and Validation of Weld Residual Stress Modelling Procedure

    Energy Technology Data Exchange (ETDEWEB)

    Zang, Weilin; Gunnars, Jens (Inspecta Technology AB, Stockholm (Sweden)); Dong, Pingsha; Hong, Jeong K. (Center for Welded Structures Research, Battelle, Columbus, OH (United States))

    2009-06-15

    The objective of this work is to identify and evaluate improvements for the residual stress modelling procedure currently used in Sweden. There is a growing demand to eliminate any unnecessary conservatism involved in residual stress assumptions. The study was focused on the development and validation of an improved weld residual stress modelling procedure, by taking advantage of the recent advances in residual stress modelling and stress measurement techniques. The major changes applied in the new weld residual stress modelling procedure are: - Improved procedure for heat source calibration based on use of analytical solutions. - Use of an isotropic hardening model where mixed hardening data is not available. - Use of an annealing model for improved simulation of strain relaxation in re-heated material. The new modelling procedure is demonstrated to capture the main characteristics of the through thickness stress distributions by validation to experimental measurements. Three austenitic stainless steel butt-welds cases are analysed, covering a large range of pipe geometries. From the cases it is evident that there can be large differences between the residual stresses predicted using the new procedure, and the earlier procedure or handbook recommendations. Previously recommended profiles could give misleading fracture assessment results. The stress profiles according to the new procedure agree well with the measured data. If data is available then a mixed hardening model should be used

  7. Standard test method for determining residual stresses by the hole-drilling strain-gage method

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 Residual Stress Determination: 1.1.1 This test method specifies a hole-drilling procedure for determining residual stress profiles near the surface of an isotropic linearly elastic material. The test method is applicable to residual stress profile determinations where in-plane stress gradients are small. The stresses may remain approximately constant with depth (“uniform” stresses) or they may vary significantly with depth (“non-uniform” stresses). The measured workpiece may be “thin” with thickness much less than the diameter of the drilled hole or “thick” with thickness much greater than the diameter of the drilled hole. Only uniform stress measurements are specified for thin workpieces, while both uniform and non-uniform stress measurements are specified for thick workpieces. 1.2 Stress Measurement Range: 1.2.1 The hole-drilling method can identify in-plane residual stresses near the measured surface of the workpiece material. The method gives localized measurements that indicate the...

  8. Residual stress characteristics in a non-circular drawing sequence of pearlitic steel wire

    Science.gov (United States)

    Baek, Hyun Moo; Hwang, Sun Kwang; Son, Il-Heon; Im, Yong-Taek

    2016-11-01

    In this paper, characteristics of residual stress in pearlitic steel wire drawn by a non-circular drawing (NCD) sequence with two processing routes, NCDA and NCDB, were experimentally and numerically investigated up to the 12th pass in comparison with conventional wire drawing (WD). For experimental investigation of the axial residual stress at the surface of the drawn wire, destructive (deflection) and non-destructive methods were employed. According to the experimental results, axial surface residual stress of the drawn wire by the NCD sequence was lower and more homogeneous compared to the conventional WD. Based on the elasto-plastic numerical simulation results from the surface to the center of the drawn wire using a commercial DEFORM-3D, an empirical relationship between residual stress and reduction of area was determined to predict the residual stress evolution in the multi-pass WD, NCDA, and NCDB, in that order. From the results of this investigation, it can be construed that the NCD sequence, especially the NCDB, might be helpful in improving the residual stress characteristics of pearlitic steel wire to improve its mechanical behavior and service life.

  9. Neutron and X-ray residual stress measurements of WC-Co alloys

    Energy Technology Data Exchange (ETDEWEB)

    Akiniwa, Yoshiaki; Tanaka, Keisuke [Dept. of Mechanical Engineering, Nagoya Univ. (Japan); Minakawa, Nobuaki; Morii, Yukio [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Kamiyama, Takashi [Tsukuba Univ., Ibaraki (Japan). Inst. of Materials Science

    2001-07-01

    As cemented carbides composed of metal carbides and pure metals had low deformation and excellent abrasion resistance at high temperature, they are used for various kinds of machining tools. As WC-Co is a typical cemented carbides, some residual stress when sintering a mixed molding of powdered WC and Co at 1400 to 1450 centigrade were introduced into the alloy, to largely affect strength of its materials. In this study, by using WC-Co alloys with various Co contents, thermal residual stress at each composing phase was tested by using X-ray and neutron methods, to investigate on effect of the Co content on the residual stress. And, a comparison with forecasting values using intercalated matters theory was also investigated. As a result, it was found that on the X-ray method, as thermal compressive residual stress increased with increase of content in Co phase, at more than 23.6 % it reduced and residual stress on vertical direction of specimen surface was nearly zero. And, it was also found that on neutron diffraction using angular dispersion method, residual stress in WC phase well agreed with forecasting value using the intercalated matters theory. Furthermore, it was also found that residual stress, when compensated by tested results of WC phase on 36.9 % material obtained by the angular dispersion method, showed good agreement with the forecasting values without relation to its testing methods. (G.K.)

  10. Research on Formation Mechanism of Dynamic Response and Residual Stress of Sheet Metal Induced by Laser Shock Wave

    Science.gov (United States)

    Feng, Aixin; Cao, Yupeng; Wang, Heng; Zhang, Zhengang

    2018-01-01

    In order to reveal the quantitative control of the residual stress on the surface of metal materials, the relevant theoretical and experimental studies were carried out to investigate the dynamic response of metal thin plates and the formation mechanism of residual stress induced by laser shock wave. In this paper, the latest research trends on the surface residual stress of laser shock processing technology were elaborated. The main progress of laser shock wave propagation mechanism and dynamic response, laser shock, and surface residual stress were discussed. It is pointed out that the multi-scale characterization of laser and material, surface residual stress and microstructure change is a new hotspot in laser shock strengthening technology.

  11. Nonlinear morphoelastic plates I: Genesis of residual stress

    KAUST Repository

    McMahon, J.

    2011-04-28

    Volumetric growth of an elastic body may give rise to residual stress. Here a rigorous analysis is given of the residual strains and stresses generated by growth in the axisymmetric Kirchhoff plate. Balance equations are derived via the Global Constraint Principle, growth is incorporated via a multiplicative decomposition of the deformation gradient, and the system is closed by a response function. The particular case of a compressible neo-Hookean material is analyzed, and the existence of residually stressed states is established. © SAGE Publications 2011.

  12. Sensitivity Analysis for Residual Stress on DVI (Direct Vessel Injection) Nozzle Welded Joint

    Energy Technology Data Exchange (ETDEWEB)

    Noh, Byeong Wook; Chung, Sung Ho; Lee, Jung Hun; Kim, Oak Sug [DOOSAN Heavy Industries and Construction Co. LTD, Reactor Design Team, 555 Guygok-dong Changwon (Korea, Republic of)

    2008-07-01

    Generally, any welding process produces high compressive or tensile residual stresses in the heat affected zone depending on the method, shape and procedures of the weldment. In particular, the tensile residual stresses have a considerable effect on the material strength, fatigue strength and corrosion cracking. For this reason, it is important that some knowledge of the internal stress state be deduced either from measurements or from modeling predictions. In this study, the residual stresses after a multi-pass welding process for DVI nozzle welding joint were evaluated by a numerical simulation method. The welding joint considered three weld joint angles of 40 deg., 6 deg. and 2 deg. Computations were made using a 2-D finite element model based on the simulation of cooling from the heat treatment temperature to room temperature with two cooling conditions at the inside surface. In these results, it is shown that the residual stress increased at the inner surface, when water cooling was applied to the inner surface, and axial compressive residual stress increased at the inner surface when the joint angle was decreased. (authors)

  13. Influence of ion irradiation on internal residual stress in DLC films

    Energy Technology Data Exchange (ETDEWEB)

    Karaseov, Platon A., E-mail: platon.karaseov@rphf.spbstu.r [St. Petersburg State Polytechnic University, Polytechnicheskaya St. 29, 195251 St. Petersburg (Russian Federation); Podsvirov, Oleg A.; Karabeshkin, Konstantin V. [St. Petersburg State Polytechnic University, Polytechnicheskaya St. 29, 195251 St. Petersburg (Russian Federation); Vinogradov, Andrei Ya. [Ioffe Physicotechnical Institute RAS, Polytechnicheskaya 26, 195252 St. Petersburg (Russian Federation); Azarov, Alexander Yu. [St. Petersburg State Polytechnic University, Polytechnicheskaya St. 29, 195251 St. Petersburg (Russian Federation); Karasev, Nikita N. [State University of Information Technologies, Mechanics and Optics, Sablinskaya Str. 14, 197101 St. Petersburg (Russian Federation); Titov, Andrei I.; Smirnov, Alexander S. [St. Petersburg State Polytechnic University, Polytechnicheskaya St. 29, 195251 St. Petersburg (Russian Federation)

    2010-10-01

    The dependence of internal residual stress in thin diamond-like carbon films grown on Si substrate by PECVD technique on most important growth parameters, namely RF-power, DC bias voltage and substrate temperature, is described. Results show that compressive stress reaches the highest value of 2.7 GPa at low RF-power and DC bias. Increase of substrate temperature from 250 to 350 {sup o}C leads to nonlinear increase of stress value. Inhomogeneity of residual stress along the film surface disappears when film is deposited at temperatures above 275 {sup o}C. Post-growth film irradiation by P{sup +} and In{sup +} ions cause decrease of compressive stress followed by its inversion to tensile. For all ion energy combinations used residual stress changes linearly with normalized fluence up to 0.2 DPA with slope (8.7 {+-} 1.3) GPa/DPA.

  14. Modeling of CMUTs with Multiple Anisotropic Layers and Residual Stress

    DEFF Research Database (Denmark)

    Engholm, Mathias; Thomsen, Erik Vilain

    2014-01-01

    Usually the analytical approach for modeling CMUTs uses the single layer plate equation to obtain the deflection and does not take anisotropy and residual stress into account. A highly accurate model is developed for analytical characterization of CMUTs taking an arbitrary number of layers...... and residual stress into account. Based on the stress-strain relation of each layer and balancing stress resultants and bending moments, a general multilayered anisotropic plate equation is developed for plates with an arbitrary number of layers. The exact deflection profile is calculated for a circular...... clamped plate of anisotropic materials with residual bi-axial stress. From the deflection shape the critical stress for buckling is calculated and by using the Rayleigh-Ritz method the natural frequency is estimated....

  15. Power-law creep and residual stresses in carbopol microgels

    Science.gov (United States)

    Lidon, Pierre; Manneville, Sebastien

    We report on the interplay between creep and residual stresses in carbopol microgels. When a constant shear stress σ is applied below the yield stress σc, the strain is shown to increase as a power law of time, γ (t) =γ0 +(t / τ) α , with and exponent α ~= 0 . 38 that is strongly reminiscent of Andrade creep in hard solids. For applied shear stresses lower than some characteristic value of about σc / 10 , the microgels experience a more complex creep behavior that we link to the existence of residual stresses and to weak aging of the system after preshear. The influence of the preshear protocol, of boundary conditions and of microgel concentration on residual stresses is investigated. We discuss our results in light of previous works on colloidal glasses and other soft glassy systems.

  16. Numerical and Experimental Study on Residual Stress in Gray Cast Iron Stress Lattice Shape Casting

    Science.gov (United States)

    Motoyama, Yuichi; Takahashi, Hiroki; Okane, Toshimitsu; Fukuda, Yoya; Yoshida, Makoto

    2013-07-01

    The prediction of residual stress in a stress lattice shape casting (stress lattice) has been conducted and discussed by some researchers via the Finite Element Method (FEM). However, most of the previous studies used the first-order tetrahedral element, which has poor analysis accuracy in problems including bending. The use of the first-order tetrahedral element makes the verification of these studies uncertain because the bending deformation essentially occurs in the stress lattice casting. This study first shows that the thermal stress analysis for the stress lattice should use the element that can represent the bending deformation in principle for bending of the thin parts. Second, the simulated residual stress was compared with the measured value. The thermal stress analysis successfully predicted the residual stress of the stress lattice casting with and 11 pct difference. In addition to the prediction of the residual stress, it is important from the viewpoint of the productivity of castings to reveal the effect of the shake-out temperature on the residual stress. However, in the previous studies, conclusions concerning the effect of the shake-out temperature on the residual stress were not consistent ( i.e., the one study said the higher shake-out temperature decreased the residual stress, and another study said a higher shake-out temperature increased the residual stress). Therefore, the current study first discusses the reason for the inconsistent conclusions in the previous studies. Second, stress lattice castings were cast and shaken out at various shake-out temperatures. Then, the current study validated the effect of the shake-out temperature on the residual stress. Consequently, the experimental results supported the conclusion of Kasch and Mikelonis that the shake-out at higher temperature contributed to the increase of the residual stress in the casting.

  17. Cold compression residual stress reduction in aluminium alloy 7010

    Energy Technology Data Exchange (ETDEWEB)

    Tanner, D.A. [Limerick Univ. (Ireland). Materials Research Centre; Robinson, J.S. [Dept. of Materials Science and Technology, Univ. of Limerick (Ireland); Cudd, R.L. [HDA Forgings Ltd., Redditch, Worchestershire (United Kingdom)

    2000-07-01

    7010 is one of the high strength aluminium alloys used mainly as plate and forgings in the aerospace industry. Its high strength is achieved through a quenching operation where the material is rapidly cooled from the solution heat treatment temperature (475 C) to room temperature. As with all rapid quenching operations, residual stresses develop, leaving the material unsuitable for further machining operations and for service. Regular shaped forgings are generally cold compressed after quenching to relieve residual stresses. The effect of friction, increasing/decreasing the amount of cold compression and applying cold compression in 'bites' on residual stress magnitudes is unknown. This paper aims to study the effect that these variables have on final residual stress patterns through use of a finite element model. (orig.)

  18. Effect of laminate construction on residual stresses in composites

    Science.gov (United States)

    Daniel, I. M.; Liber, T.

    1976-01-01

    The effects of ply stacking sequence and ply orientation on the magnitude of lamination residual stresses in graphite/polyimide angle-ply laminates was studied. Embedded strain gage techniques were used to measure thermal strains in laminates of different layup, and residual strains were determined by comparing thermal strains in the angle-ply laminates with those of a unidirectional laminate. The ply stacking sequence did not have an effect on the magnitude of residual strains.

  19. What are the residual stresses doing in our blood vessels?

    Science.gov (United States)

    Fung, Y C

    1991-01-01

    We show that the residual strain and stress in the blood vessels are not zero, and that the zero-stress state of a blood vessel consists of open-sector segments whose opening angles vary along the longitudinal axis of the vessel. When the homeostatic state of the blood vessel is changed, e.g., by a sudden hypertension, the opening angle will change. The time constant of the opening angle change is a few hours (e.g., in the pulmonary artery) or a few days (e.g., in the aorta). From a kinematic point of view, a change of opening angle is a bending of the blood vessel wall, which is caused by a nonuniformly distributed residual strain. From a mechanics point of view, changes of blood pressure and residual strain cause change of stress in the blood vessel wall. Correlating the stress with the change of residual strain yields a fundamental biological law relating the rate of growth or resorption of tissue with the stress in the tissue. Thus, residual stresses are related to the remodeling of the blood vessel wall. Our blood vessel remodels itself when stress changes. The stress-growth law provides a biomechanical foundation for tissue engineering.

  20. Neutron diffractometer RSND for residual stress analysis at CAEP

    Science.gov (United States)

    Li, Jian; Wang, Hong; Sun, Guangai; Chen, Bo; Chen, Yanzhou; Pang, Beibei; Zhang, Ying; Wang, Yun; Zhang, Changsheng; Gong, Jian; Liu, Yaoguang

    2015-05-01

    Residual Stress Neutron Diffractometer (RSND) has been built at China Academy of Engineering Physics (CAEP) in Mianyang. Due to its excellent flexibility, the residual stress measurement on different samples, as well as in-situ study for materials science, can be carried out through RSND. The basic tests on its intensity and resolution and some preliminary experimental results under mechanical load, demonstrate the high quality of RSND.

  1. Propagation of dissection in a residually-stressed artery model

    OpenAIRE

    Wang, Lei; Roper, Steven M.; Hill, Nicholas A.; Luo, Xiaoyu

    2016-01-01

    This paper studies dissection propagation subject to internal pressure in a residually-stressed two-layer arterial model. The artery is assumed to be infinitely long, and the resultant plane strain problem is solved using the extended finite element method. The arterial layers are modelled using the anisotropic hyperelastic Holzapfel–Gasser–Ogden model, and the tissue damage due to tear propagation is described using a linear cohesive traction–separation law. Residual stress in the arterial w...

  2. Method for residual stress relief and retained austenite destabilization

    Science.gov (United States)

    Ludtka, Gerard M.

    2004-08-10

    A method using of a magnetic field to affect residual stress relief or phase transformations in a metallic material is disclosed. In a first aspect of the method, residual stress relief of a material is achieved at ambient temperatures by placing the material in a magnetic field. In a second aspect of the method, retained austenite stabilization is reversed in a ferrous alloy by applying a magnetic field to the alloy at ambient temperatures.

  3. Standard practice for estimating the approximate residual circumferential stress in straight thin-walled tubing

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 A qualitative estimate of the residual circumferential stress in thin-walled tubing may be calculated from the change in outside diameter that occurs upon splitting a length of the tubing. This practice assumes a linear stress distribution through the tube wall thickness and will not provide an estimate of local stress distributions such as surface stresses. (Very high local residual stress gradients are common at the surface of metal tubing due to cold drawing, peening, grinding, etc.) The Hatfield and Thirkell formula, as later modified by Sachs and Espey, provides a simple method for calculating the approximate circumferential stress from the change in diameter of straight, thin-walled, metal tubing. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  4. Laser ultrasonics for defect detection and residual stress measurement of friction stir welds

    Science.gov (United States)

    Lévesque, Daniel; Dubourg, Laurent; Blouin, Alain

    2011-09-01

    The laser-ultrasonic technique is investigated for defect detection and sizing as well as for residual stress measurement in welds obtained by friction stir welding (FSW). When combined with the Fourier domain synthetic aperture focusing technique, very good performances are achieved for detecting lack of penetration in butt joints, the detection limit coinciding with the conditions of reduced mechanical properties. Also, the detection of kissing bonds seems to be possible in lap joints when probing with ultrasonic frequencies up to 200 MHz. Residual stresses induced by the FSW process can also be probed by laser ultrasonics. The method is based on monitoring the velocity change of the laser-generated surface skimming longitudinal wave, propagating just below the surface and being found much more sensitive to stress. The residual stress profile measured across the weld line is in good agreement with results from a finite element model and from strain gauge measurements.

  5. Effects of Surface Roughness and Aging on the Electrical Contact Resistance and Residual Stress in Gold-Nickel-Copper Connector Materials

    Science.gov (United States)

    2014-12-01

    sputtering, (d) surface vacancy created by displacement to an adatom position, (e) knock-on implantation of an impurity atom, (f) knock-on... implantation of a film atom, (g) crevice filling by ion-enhanced surface mobility, (h) crevice filling by forward sputtering, and (i) breakup of 3D nucleus...equipment Weld bond, crimped bond, solder joint, screwed joint, etc. Compression Stationary/fixed contact Power network Bolted connector Insulation

  6. INTERFACE RESIDUAL STRESSES IN DENTAL ZIRCONIA USING LAUE MICRO-DIFFRACTION

    Energy Technology Data Exchange (ETDEWEB)

    Bale, H. A.; Tamura, N.; Coelho, P.G.; Hanan, J. C.

    2009-01-01

    Due to their aesthetic value and high compressive strength, dentists have recently employed ceramics for restoration materials. Among the ceramic materials, zirconia provides high toughness and crack resistant characteristics. Residual stresses develop in processing due to factors including grain anisotropy and thermal coefficient mismatch. In the present study, polychromatic X-ray (Laue) micro-diffraction provided grain orientation and residual stresses on a clinically relevant zirconia model ceramic disk. A 0.5 mm x 0.024 mm region on zirconia was examined on a 500 nm scale for residual stresses using a focused poly-chromatic synchrotron X-ray beam. Large stresses ranging from - to + 1GPa were observed at some grains. On average, the method suggests a relatively small compressive stress at the surface between 47 and 75 MPa depending on direction.

  7. Effects of residual stress on irradiation hardening in stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Okubo, N.; Kondo, K.; Kaji, Y. [Japan Atomic Energy Agency, Tokai-mura, Naga-gun, Ibaraki-ken (Japan); Miwa, Y. [Nuclear Energy and Science Directorate, Japan Atomic Energy Agency, Tokai-mura, Ibaraki-ken (Japan)

    2007-07-01

    Full text of publication follows: Structural materials in fusion reactor with water cooling system will undergo corrosion in aqueous environment and heavier irradiation than that in LWR. Irradiation assisted stress corrosion (IASCC) may be induced in stainless steels exposed in these environment for a long term of reactor operation. The IASCC is considered to be caused in a welding zone. It is difficult to predict and estimate the IASCC, because several irradiation effects (irradiation hardening, swelling, irradiation induced stress relaxation, etc) work intricately. Firstly, effects of residual stress on irradiation hardening were investigated in stainless steels. Specimens used in this study were SUS316 and SUS316L. By bending deformation, the specimens with several % plastic strain, which corresponds to weld residual stress, were prepared. Ion irradiations of 12 MeV Ni{sup 3+} were performed at 330, 400 and 550 deg. C to 45 dpa in TIARA facility at JAEA. No bent specimen was simultaneously irradiated with the bent specimen. The residual stress was estimated by X-ray residual stress measurements before and after the irradiation. The micro-hardness was measured by using nano-indenter. The irradiation hardening and the stress relaxation were changed by irradiation under bending deformation. The residual stress did not relax even for the case of the higher temperature aging at 500 deg. C for the same time of irradiation. The residual stress after ion irradiation, however, relaxed at these experimental temperatures in SUS316L. The hardness was obviously suppressed in bent SUS316L irradiated at 300 deg. C to 6 or 12 dpa. It was evident that irradiation induced stress relaxation occasionally suppressed the irradiation hardening in SUS316L. (authors)

  8. Expanded austenite, crystallography and residual stress

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Hummelshøj, Thomas Strabo; Somers, Marcel A. J.

    2010-01-01

    compositions and (b) unravelling of the contributions of stress-depth and composition-depth profiles in expanded austenite layers are summarised and discussed. It is shown through simulation of line profiles that the combined effects of composition gradients, stress gradients and stacking fault gradients can...

  9. Coupled Temperature Displacement Model to Predict Residual Stresses in Milling Process

    Science.gov (United States)

    Pramod, Monangi; Varun Reddy, Narahari; Talluru, Viswajit; Gopi Reddy, Yarkareddy; Marimuthu, Prakash K.

    2017-08-01

    Materials when subjected to plastic deformations, stresses are induced in the material. The stresses that are induced in the material due to machining is very high due to extreme plastic deformation. The nature and magnitude of the stresses plays a vital role in the functional performance of the components. The stresses can be tensile or compressive. Sometimes the stress are beneficial sometimes it is not. The present work is to develop a 2D coupled temperature displacement analysis to predict the surface residual stresses that are induced due to milling operation. In this work the material considered is AISI 1045 steel and the tool that is used is HSS tool. The finite element model is used to predict the residual stresses and it is compared with the experimental results. The predict results are in agreement with the experimental results. The residual stresses where experimentally determined using X-Ray diffraction method. Finite element method helps us to remove costly experiments and the process is rather quick. Apart from the residual stresses, force, temperature, Von Mises stress can also be obtained from the developed model.

  10. Effect of residual stress induced by pulsed-laser irradiation on initiation of chloride stress corrosion cracking in stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Eto, Shuzo, E-mail: eto@criepi.denken.or.jp; Miura, Yasufumi; Tani, Junichi; Fujii, Takashi

    2014-01-10

    The atmospheric corrosion test and residual stress measurement were performed to evaluate the effect of laser irradiation on stress corrosion cracking (SCC) initiation. Second-harmonic Nd:YAG laser pulses (pulse width: 10 ns) were irradiated on a type-304L stainless-steel plate. The specimens were placed in a chamber at 353 K with RH=35% for the corrosion test. When laser energies were 30 and 300 mJ, cracks caused by SCC or pitting were observed on the surface of the specimens. The cracks were classified into two types on the basis of cumulative probability distribution; one of the types is related to the laser irradiation condition. The mean maximum crack depths were about 27 and 52 μm when laser energies were 30 and 300 mJ, respectively. These values were the same as the depth at which the tensile residual stress was induced from the surface of the specimen by laser irradiation. These results suggest that the maximum stress corrosion crack depth was caused by the tensile residual stress induced by laser irradiation, and that the crack stopped propagating when the crack depth was larger than several dozen μm in this test set. When laser pulses of 300 mJ energy were irradiated on the surface of the specimen by shot peening, the tensile stress was induced up to 20 μm from the surface, and the compressive stress was observed at a larger depth. These results show that the laser irradiation is less effective in obtaining tensile residual stress of the specimen compared to when laser pulses are irradiated on the specimen treated by shot peening. The depth of tensile stress obtained by laser irradiation is much shorter than that of compressive stress obtained by shot peening.

  11. Residual stress evaluation and curvature behavior of aluminium 7050 peen forming processed; Avaliacao da tensao residual em aluminio 7050 conformado pelo processo peen forming

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, R.R. de; Lima, N.B., E-mail: rolivier@ipen.b, E-mail: nblima@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Braga, A.P.V.; Goncalves, M., E-mail: anapaola@ipt.b, E-mail: mgoncalves@ipt.b [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil)

    2010-07-01

    Shot peening is a superficial cold work process used to increase the fatigue life evaluated by residual stress measurements. The peen forming process is a variant of the shot peening process, where a curvature in the plate is obtained by the compression of the grains near to the surface. In this paper, the influence of the parameters such as: pressure of shot, ball shot size and thickness of aluminum 7050 samples with respect to residual stress profile and resulting arc height was studied. The evaluation of the residual stress profile was obtained by sin{sup 2} {Psi} method. (author)

  12. Propagation of dissection in a residually-stressed artery model.

    Science.gov (United States)

    Wang, Lei; Roper, Steven M; Hill, Nicholas A; Luo, Xiaoyu

    2017-02-01

    This paper studies dissection propagation subject to internal pressure in a residually-stressed two-layer arterial model. The artery is assumed to be infinitely long, and the resultant plane strain problem is solved using the extended finite element method. The arterial layers are modelled using the anisotropic hyperelastic Holzapfel-Gasser-Ogden model, and the tissue damage due to tear propagation is described using a linear cohesive traction-separation law. Residual stress in the arterial wall is determined by an opening angle [Formula: see text] in a stress-free configuration. An initial tear is introduced within the artery which is subject to internal pressure. Quasi-static solutions are computed to determine the critical value of the pressure, at which the dissection starts to propagate. Our model shows that the dissection tends to propagate radially outwards. Interestingly, the critical pressure is higher for both very short and very long tears. The simulations also reveal that the inner wall buckles for longer tears, which is supported by clinical CT scans. In all simulated cases, the critical pressure is found to increase with the opening angle. In other words, residual stress acts to protect the artery against tear propagation. The effect of residual stress is more prominent when a tear is of intermediate length ([Formula: see text]90[Formula: see text] arc length). There is an intricate balance between tear length, wall buckling, fibre orientation, and residual stress that determines the tear propagation.

  13. Determination of Residual Stress in Composite Materials Using Ultrasonic Waves

    Science.gov (United States)

    Rokhlin, S. I.

    1997-01-01

    The performance of high temperature composites can be significantly affected by the presence of residual stresses. These stresses arise during cooling processes from fabrication to room temperature due to mismatch of thermal expansion coefficients between matrix and fiber materials. This effect is especially pronounced in metal matrix and intermetallic composites. It can lead to plastic deformations, matrix cracking and fiber/matrix interface debonding. In this work the feasibility of ultrasonic techniques for residual stress assessment in composites is addressed. A novel technique for absolute stress determination in orthotropic materials from angular dependencies of ultrasonic velocities is described. The technique is applicable for determination of both applied and residual stresses and does not require calibration measurements on a reference sample. The important advantage of this method is that stress is determined simultaneously with stress-dependent elastic constants and is thus decoupled from the material texture. It is demonstrated that when the principal plane stress directions coincide with acoustical axes, the angular velocity data in the plane perpendicular to the stress plane may be used to determine both stress components. When the stress is off the acoustical axes, the shear and the difference of the normal stress components may be determined from the angular dependence of group velocities in the plane of stresses. Synthetic sets of experimental data corresponding to materials with different anisotropy and stress levels are used to check the applicability of the technique. The method is also verified experimentally. A high precision ultrasonic wave transmission technique is developed to measure angular dependence of ultrasonic velocities. Examples of stress determination from experimental velocity data are given. A method is presented for determination of velocities of ultrasonic waves propagating through the composite material with residual

  14. Isolation of residuals using trend surface analysis to magnetic data ...

    African Journals Online (AJOL)

    Polynomial surfaces of various degrees are fitted to a magnetic data of Awo area, southwestern Nigeria with the aim of isolating the residuals of the area associated with mineralogy. The fourth degree surface correlates better with the magnetic map of the study area. The residualized data were obtained by subtracting the ...

  15. Blanking Method with Aid of Scrap to Reduce Tensile Residual Stress on Sheared Edge

    Science.gov (United States)

    Yasutomi, T.; Yonemura, S.; Yoshida, T.; Mizumura, M.; Hiwatashi, S.

    2017-09-01

    A simple shearing method to reduce tensile residual stress on a sheared edge is highly desired in the automotive industry because this type of stress deteriorates the fatigue property of automotive parts. In this study, the effect of a coining method with a shearing scrap material on a sheared edge was investigated. The scrap part of a sheared plate has a fracture surface shape similar to that of the product part since these parts are generated by separation of a single plate with crack propagation. Therefore, it is possible to impose plastic strain over the entire fracture surface by using the scrap part as a coining tool. Effectiveness of this method was investigated for high-tensile-strength steel. Using this method, the tensile residual stress on the sheared surface was significantly reduced and work hardening was slightly increased. The effects of shearing clearance and coining stroke were also investigated. Tensile residual stress decreased as the coining stroke increased; however, it saturated at a certain stroke. The stroke at which tensile residual stress saturated was relatively small at a large clearance. In particular, the amount of plastic deformation on fracture surface increased when coining stroke became large. These tendencies could be explained by the conditions of contact, which were investigated using finite element analysis.

  16. THE IMPACT OF CUTTING CONDITIONS ON RESIDUAL STRESSES IN THE CASE OF PLAIN MILLING

    Directory of Open Access Journals (Sweden)

    Nikolaj Ganev

    2010-12-01

    Full Text Available The goal of the contribution is to present results of X-ray diffraction study of residual stresses in thesurface layers of guide gibs for machining centres made from hardened 14 100.3 steel. Investigated samples wereside-milled using a cutter head with tool tips. While the cutting depth was kept constant, various cutting speeds,and feeds were applied. Surface integrity was studied in order to assess the effect of the varied machiningparameters on both the surface and depth distributions of residual stresses. The state of residual stresses wasdetermined in two azimuths by means of X-ray diffraction technique. Considering that the penetration depth ofCrKalfa X-ray radiation in steels is less than 5 µm, electrochemical etching was applied for depth profiling.

  17. Local residual stress measurements on nitride layers

    NARCIS (Netherlands)

    Mansilla, C.; Ocelik, V.; De Hosson, J. Th. M.

    2015-01-01

    In this work, local stresses in different nitrided maraging steel samples of high practical interest for industrial applications were studied through the so-called micro-slit milling method using a focused ion beam. The nitrogen concentration profiles were acquired by glow discharge optical emission

  18. Residual stress evolution regularity in thermal barrier coatings under thermal shock loading

    Directory of Open Access Journals (Sweden)

    Ximin Chen

    2014-01-01

    Full Text Available Residual stress evolution regularity in thermal barrier ceramic coatings (TBCs under different cycles of thermal shock loading of 1100°C was investigated by the microscopic digital image correlation (DIC and micro-Raman spectroscopy, respectively. The obtained results showed that, as the cycle number of the thermal shock loading increases, the evolution of the residual stress undergoes three distinct stages: a sharp increase, a gradual change, and a reduction. The extension stress near the TBC surface is fast transformed to compressive one through just one thermal cycle. After different thermal shock cycles with peak temperature of 1100°C, phase transformation in TBC does not happen, whereas the generation, development, evolution of the thermally grown oxide (TGO layer and micro-cracks are the main reasons causing the evolution regularity of the residual stress.

  19. Characterization of residual stresses generated during inhomogeneous plastic deformation

    DEFF Research Database (Denmark)

    Lorentzen, T.; Faurholdt, T.; Clausen, B.

    1998-01-01

    Residual stresses generated by macroscopic inhomogeneous plastic deformation are predicted by an explicit finite element (FE) technique. The numerical predictions are evaluated by characterizing the residual elastic strains by neutron diffraction using two different (hkl) reflections. Intergranular...... compare well and verify the capability of the numerical technique as well as the possibilities of experimental validation using neutron diffraction. The presented experimental and numerical approach will subsequently be utilized for the evaluation of more complicated plastic deformation processes...

  20. Influence of residual stresses on the cutting behavior of porcelain stoneware tiles

    Energy Technology Data Exchange (ETDEWEB)

    Gonzaga Gomes Delavi, D.; Garcia-Ten, J.; Saburit, A.; Escrig, A.; Nonic, A. de; Hotza, D.

    2016-07-01

    This study was undertaken to examine the influence of residual stresses on porcelain tile behaviour under cutting. To do so, two samples of glazed industrial porcelain tiles that exhibited different behaviour under cutting were selected. Using these industrial tiles, cutting tests were performed and the macroscopic residual stresses were determined by the strain relaxation incremental slotting method. The influence of the cooling rate on the arising residual stresses and their effect on tile cutting were also studied. For the porcelain tile with appropriate cutting behaviour, the residual stress profile in the body was symmetrical and could be fitted by just using the second- degree Legendre polynomial. This was the expected behaviour for homogenously cooled ceramic materials (same cooling rate at the proper surface as at the rib). For pieces with inappropriate cutting behaviour, it was necessary to use more terms of the series, which suggested that cooling had not been homogeneous. With regard to the influence of cooling, the temperature range in which residual stresses were generated was determined and it was verified that pieces with a greater level of stresses exhibited worse cutting behaviour. (Author)

  1. Influence of veneer thickness on residual stress profile in veneering ceramic: measurement by hole-drilling.

    Science.gov (United States)

    Mainjot, Amélie K; Schajer, Gary S; Vanheusden, Alain J; Sadoun, Michaël J

    2012-02-01

    The veneering process of frameworks induces residual stresses and can initiate cracks when combined with functional stresses. The stress distribution within the veneering ceramic as a function of depth is a key factor influencing failure by chipping. This is a well-known problem with Yttria-tetragonal-zirconia-polycrystal based fixed partial dentures. The objective of this study is to investigate the influence of veneer thickness on the stress profile in zirconia- and metal-based structures. The hole-drilling method, often used for engineering measurements, was adapted for use with veneering ceramic. The stress profile was measured in bilayered disc samples of 20 mm diameter, with a 1 mm thick zirconia or metal framework. Different veneering ceramic thicknesses were performed: 1 mm, 1.5 mm, 2 mm, 2.5 mm and 3 mm. All samples exhibited the same type of stress vs. depth profile, starting with compressive at the ceramic surface, decreasing with depth up to 0.5-1.0 mm from the surface, and then becoming compressive again near the framework, except for the 1.5 mm-veneered zirconia samples which exhibited interior tensile stresses. Stresses in the surface of metal samples were not influenced by veneer thickness. Variation of interior stresses at 1.2 mm from the surface in function of veneer thickness was inverted for metal and zirconia samples. Veneer thickness influences in an opposite way the residual stress profile in metal- and in zirconia-based structures. A three-step approach and the hypothesis of the crystalline transformation are discussed to explain the less favorable residual stress development in zirconia samples. Copyright © 2011 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  2. Surface stress-based biosensors.

    Science.gov (United States)

    Sang, Shengbo; Zhao, Yuan; Zhang, Wendong; Li, Pengwei; Hu, Jie; Li, Gang

    2014-01-15

    Surface stress-based biosensors, as one kind of label-free biosensors, have attracted lots of attention in the process of information gathering and measurement for the biological, chemical and medical application with the development of technology and society. This kind of biosensors offers many advantages such as short response time (less than milliseconds) and a typical sensitivity at nanogram, picoliter, femtojoule and attomolar level. Furthermore, it simplifies sample preparation and testing procedures. In this work, progress made towards the use of surface stress-based biosensors for achieving better performance is critically reviewed, including our recent achievement, the optimally circular membrane-based biosensors and biosensor array. The further scientific and technological challenges in this field are also summarized. Critical remark and future steps towards the ultimate surface stress-based biosensors are addressed. Copyright © 2013 Elsevier B.V. All rights reserved.

  3. Experimental application of contour method for determination of residual stress in subsurface layers of milled sample

    Directory of Open Access Journals (Sweden)

    Karel Horák

    2012-01-01

    Full Text Available Determination of residual stress close to the sample surface is in the most cases performed by hole-drilling method, X-Ray diffraction or neutron diffraction. Each of these methods has its benefits and disadvantages. In case of diffraction methods the measurement speed is the main disadvantage. It is also very problematic to apply diffraction method in case of sample with mechanically deformed surface, for example by standard machining operations. Therefore, determined results are very often confusing and hard to interpret. On the other side, hole drilling method is less sensitive to quality of sample surface than diffraction methods, but measurement realization is quite expensive and equipment demanding (strain gage rosettes, miniature milling cutter, high speed milling machine, pc equipment,….Recently introduce contour method used for determination of residual stress inside the sample is very fast, can be performed with almost common laboratory equipment and combines traditional stance with modern numerical methods by FEM. Contour method was selected for determination of residual stress below the milled surface and the dependency of milling process quality on residual stress value is demonstrated.

  4. Residual stress characterization of steel TIG welds by neutron diffraction and by residual magnetic stray field mappings

    Science.gov (United States)

    Stegemann, Robert; Cabeza, Sandra; Lyamkin, Viktor; Bruno, Giovanni; Pittner, Andreas; Wimpory, Robert; Boin, Mirko; Kreutzbruck, Marc

    2017-03-01

    The residual stress distribution of tungsten inert gas welded S235JRC+C plates was determined by means of neutron diffraction (ND). Large longitudinal residual stresses with maxima around 600 MPa were found. With these results as reference, the evaluation of residual stress with high spatial resolution GMR (giant magneto resistance) sensors was discussed. The experiments performed indicate a correlation between changes in residual stresses (ND) and the normal component of local residual magnetic stray fields (GMR). Spatial variations in the magnetic field strength perpendicular to the welds are in the order of the magnetic field of the earth.

  5. X-ray diffraction analysis of residual stress in zirconia dental composites

    Science.gov (United States)

    Allahkarami, Masoud

    Dental restoration ceramic is a complex system to be characterized. Beside its essential biocompatibility, and pleasant appearance, it requires being mechanically strong in a catastrophic loading environment. Any design is restricted with geometry boundary and material property limits. Inspired by natural teeth, a multilayer ceramic is a smart way of achieving an enhanced restoration. Bi-layers of zirconia core covered by porcelain are known as one of the best multilayer restorations. Residual stresses may be introduced into a bi-layer dental ceramic restoration during its entire manufacturing process due to thermal expansion and elastic property mismatch. It is impossible to achieve a free of residual stresses bi-layer zirconia-porcelain restoration. The idea is to take the advantage of residual stress in design in such a way to prevent the crack initiation and progression. The hypothesis is a compressive residual stress at external contact surface would be enabling the restoration to endure a greater tensile stress. Optimizing the layers thickness, manufacturing process, and validating 3D simulations require development of new techniques of thickness, residual stresses and phase transformation measurement. In the present work, a combined mirco-tomography and finite element based method were adapted for thickness measurement. Two new 2D X-ray diffraction based techniques were adapted for phase transformation area mapping and combined phase transformation and residual stress measurement. Concerning the complex geometry of crown, an efficient method for X-ray diffraction data collection mapping on a given curved surface was developed. Finally a novel method for 3D dimensional x-ray diffraction data collection and visualization were introduced.

  6. Modeling of plates with multiple anisotropic layers and residual stress

    DEFF Research Database (Denmark)

    Engholm, Mathias; Pedersen, Thomas; Thomsen, Erik Vilain

    2016-01-01

    Usually the analytical approach for modeling of plates uses the single layer plate equation to obtain the deflection and does not take anisotropy and residual stress into account. Based on the stress–strain relation of each layer and balancing stress resultants and bending moments, a general...... multilayered anisotropic plate equation is developed for plates with an arbitrary number of layers. The exact deflection profile is calculated for a circular clamped plate of anisotropic materials with residual bi-axial stress.From the deflection shape the critical stress for buckling is calculated...... and by using the Rayleigh–Ritzmethod the natural frequency is estimated. Using the Galerkin method, an approximate deflection shape is calculated for a rectangular plate, and for a square plate the expression can be simplified drastically. To support the results, the model has been compared to a FEM model...

  7. The effects of residual stress, viscoelastic and thermodynamic parameters on apparent fracture toughness of dental bilayer ceramic composites

    Science.gov (United States)

    Taskonak, Burak

    Bilayer dental ceramic composites used for fixed partial dentures are becoming more widely used in dental practices because of their biocompatibility, aesthetic properties, and chemical durability. However, large statistical variations in the strength of ceramics are associated with the structural flaws as a result of processing and complex stress states within the surfaces of the materials because of thermal properties of each layer. In addition, partial delaminations of the veneer layer and connector fractures of bilayer ceramic fixed partial dentures (FPDs) have been observed in a clinical study which is a part of this dissertation. Analysis of fracture surfaces of failed FPDs reveals that such fractures of the veneering ceramic are most likely caused by lateral crack growth. Global residual stresses associated with the coefficient of thermal expansion differences between core and veneering ceramics can cause lateral crack initiation. Also, rapid cooling of bilayer ceramics from the sintering temperature of the glass veneer may not allow the interfacial stresses in the viscoelastic glass to relax to equilibrium values. This can further contribute to the propagation of lateral cracks. Furthermore, local residual stresses that develop in the plastic deformation zone below sharp contact areas on the occlusal surface are another contributor to lateral crack growth. Superposition of global residual stresses and a Boussinesq stress field can incrementally increase the possibility of lateral crack growth. The long-range goals of this study are to critically analyze the lateral crack growth mechanisms associated with residual stresses, to modify residual tensile stress distributions by controlled heat treatment, and to minimize the probability of veneering ceramic fractures. Four approaches were used to accomplish these goals: (1) clinical evaluation of a bilayer ceramic fixed partial denture system; (2) fracture surface analysis of clinically failed FPDs; (3

  8. Investigation of microstructures and residual stresses in laser peened Incoloy 800H weldments

    Science.gov (United States)

    Chen, Xizhang; Wang, Jingjun; Fang, Yuanyuan; Madigan, Bruce; Xu, Guifang; Zhou, Jianzhong

    2014-04-01

    Laser Shock Peening (LSP) is an advanced surface enhancement technique to improve the mechanical properties of engineering materials. In the present study, LSP was performed on Incoloy 800H laser weldments. The microstructure and residual stress, two key factors for application of weldments, were investigated via optical and transmission electron microscopy and crystallographic and residual stress X-ray diffraction analysis. Micro-hardness tests were also used to evaluate mechanical properties. Results show that significant grain refinement occurs in the LSP-treated zone where original lath structures are refined to equiaxed grains, and dislocation density increases significantly. Because of the high strain rates produced by LSP, grain deformation by slip is limited, and therefore deformation by grain twinning occurs. The micro-hardness of weld joint increased after LSP with a hardened depth of about 1.2 mm. LSP processed welded joints exhibited high compressive residual stress, and the residual stress distribution was uniform. It is shown that LSP is an effective way to refine microstructure, increase strength and rebalance residual stress which will improve fatigue life and corrosion cracking resistance of Incoloy 800H weldments.

  9. finite element model for predicting residual stresses in shielded

    African Journals Online (AJOL)

    eobe

    *Corresponding author, Tel: +234-803-563-5419. FINITE ELEMENT MODEL FOR PREDICTING RESIDUAL STRESSES IN. SHIELDED MANUAL METAL ARC WELDING OF MILD STEEL PLATES. SHIELDED MANUAL METAL ARC WELDING OF MILD STEEL PLATES. I. U. Musa1,*, M. O. Afolayan. O. Afolayan2 and I. M. ...

  10. Modeling of plates with multiple anisotropic layers and residual stress

    DEFF Research Database (Denmark)

    Engholm, Mathias; Pedersen, Thomas; Thomsen, Erik Vilain

    2016-01-01

    , and an excellent agreement between the two models is seen with a relative difference of less than 2% for all calculations. The model was also used to extract the cell capacitance, the parasitic capacitance and the residual stress of a pressure sensor composed of a multilayered plate of silicon and silicon oxide...

  11. Numerical Investigation of Residual Stress in Thick Titanium Alloy Plate Joined with Electron Beam Welding

    Science.gov (United States)

    Liu, Chuan; Wu, Bing; Zhang, Jian Xun

    2010-10-01

    A finite-element (FE) simulation process integrating three dimensional (3D) with two-dimensional (2D) models is introduced to investigate the residual stress of a thick plate with 50-mm thickness welded by an electron beam. A combined heat source is developed by superimposing a conical volume heat source and a uniform surface heat source to simulate the temperature field of the 2D model with a fine mesh, and then the optimal heat source parameters are employed by the elongated heat source for the 3D simulation without trial simulations. The welding residual stress also is investigated with emphasis on the through-thickness stress for the thick plate. Results show that the agreement between simulation and experiment is good with a reasonable degree of accuracy in respect to the residual stress on the top surface and the weld profile. The through-thickness residual stress of the thick plate induced by electron beam welding is distinctly different from that of the arc welding presented in the references.

  12. Influence of cooling rate on residual stress profile in veneering ceramic: measurement by hole-drilling.

    Science.gov (United States)

    Mainjot, Amélie K; Schajer, Gary S; Vanheusden, Alain J; Sadoun, Michaël J

    2011-09-01

    The manufacture of dental crowns and bridges generates residual stresses within the veneering ceramic and framework during the cooling process. Residual stress is an important factor that control the mechanical behavior of restorations. Knowing the stress distribution within the veneering ceramic as a function of depth can help the understanding of failures, particularly chipping, a well-known problem with Yttria-tetragonal-zirconia-polycrystal based fixed partial dentures. The objective of this study is to investigate the cooling rate dependence of the stress profile in veneering ceramic layered on metal and zirconia frameworks. The hole-drilling method, often used for engineering measurements, was adapted for use with veneering ceramic. The stress profile was measured in bilayered disc samples 20 mm in diameter, with a 0.7 mm thick metal or Yttria-tetragonal-zirconia-polycrystal framework and a 1.5mm thick veneering ceramic. Three different cooling procedures were investigated. The magnitude of the stresses in the surface of the veneering ceramic was found to increase with cooling rate, while the interior stresses decreased. At the surface, compressive stresses were observed in all samples. In the interior, compressive stresses were observed in metal samples and tensile in zirconia samples. Cooling rate influences the magnitude of residual stresses. These can significantly influence the mechanical behavior of metal-and zirconia-based bilayered systems. The framework material influenced the nature of the interior stresses, with zirconia samples showing a less favorable stress profile than metal. Copyright © 2011 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  13. Aging of residual surface resistance of superconducting lead cavities

    DEFF Research Database (Denmark)

    Danielsen, M.

    1972-01-01

    Measurements of the residual surface resistance of superconducting lead cavities as a function of time during a period of a month showed an oscillating variation. An explanation of the ageing curves is proposed. ©1972 The American Institute of Physics......Measurements of the residual surface resistance of superconducting lead cavities as a function of time during a period of a month showed an oscillating variation. An explanation of the ageing curves is proposed. ©1972 The American Institute of Physics...

  14. Numerical Simulation of Residual Stresses in Linear Friction Welded Joints

    Directory of Open Access Journals (Sweden)

    R. Nikiforov

    2015-09-01

    Full Text Available A thermo-mechanical model of linear friction welding has been developed. The temperature distribution during the heating process was determined using a one-dimensional model. The distribution of temperature and stress field during the forging phase was determined by solving the coupled problem in ANSYS. The model allows to predict the effect of welding parameters on the stress field, whereas modeling data are consistent with the residual stresses in welded joints of the Ti6Al4V alloy obtained during the experiment.

  15. Compressive Surface Stress in Magnetic Transition Metals

    Science.gov (United States)

    Punkkinen, M. P. J.; Kwon, S. K.; Kollár, J.; Johansson, B.; Vitos, L.

    2011-02-01

    Because of the increased electron density within the surface layer, metal surfaces are generally expected to have tensile surface stress. Here, using first-principles density functional calculations, we demonstrate that in magnetic 3d metals surface magnetism can alter this commonly accepted picture. We find that the thermodynamically stable surfaces of chromium and manganese possess compressive surface stress. The revealed negative surface stress is shown to be ascribed to the enhanced magnetic moments within the surface layer relative to the bulk values.

  16. Quantification of Residual Stresses in External Attachment Welding Applications

    DEFF Research Database (Denmark)

    Alhajri, R.; Liu, S.; Yu, Z.

    2017-01-01

    It is uncertain whether postweld heat treatment (PWHT) should be required for external attachment welds in petrochemical industry applications where stress corrosion cracking (SCC) is a possibility. An industrial criterion established by NACE SP0472 indicates that PWHT is not required if residual...... stresses don’t extend through the entire thickness. To investigate this problem, a finite-element analysis (FEA) software, Sysweld™, was utilized to analyze the extent and level of residual stresses of such welds through the thickness of the pressure vessel shell. The study also used the gas metal arc...... welding (GMAW) process to deposit single beadonplate welds with ER70S6 wire on ASTM516 grade 70 pressure vessel steel plates of 6.3, 12.7, and 19 mm thicknesses. Microstructural analysis, temperature, and distortion measurements of weldments were performed to qualify the FEA modeling results. In addition...

  17. Residual Stresses in SAVY 4000 and Hagan Container Bodies

    Energy Technology Data Exchange (ETDEWEB)

    Stroud, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hill, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Tokash, Justin Charles [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Forsyth, Robert Thomas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hyer, Holden Christopher [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-11-02

    Chloride-induced stress corrosion cracking (SCC) has been investigated as a potential failure mechanism for the SAVY 4000 and the Hagan containers used to store plutonium-bearing materials at Los Alamos National Laboratory. This report discusses the regions of the container bodies most susceptible to SCC and the magnitude of the residual stresses in those regions. Boiling MgCl2 testing indicated that for both containers the region near the top weld was most susceptible to SCC. The Hagan showed through wall cracking after 22-24 hours of exposure both parallel (axial stresses) and perpendicular (hoop stresses) to the weld. The SAVY 4000 container showed significant cracking above and below the weld after 47 hours of exposure but there was no visual evidence of a through wall crack and the cracks did not leak water. Two through wall holes formed in the bottom of the SAVY 4000 container after 44-46 hours of exposure. For both containers, average “through wall” residual stresses were determined from hole drilling data 4 mm below the weld. In the Hagan body, average tensile hoop stresses were 194 MPa and average compressive axial stresses were -120 MPa. In the SAVY 4000 body, average compressive hoop stresses were 11 MPa and average tensile axial stresses were 25 MPa. Results suggest that because the Hagan container exhibited through wall cracking in a shorter time in boiling MgCl2 and had the higher average tensile stress, 194 MPa hoop stress, it is more susceptible to SCC than the SAVY 4000 container.

  18. Analysis of residual stress in the resin of metal-resin adhesion structures by scanning acoustic microscopy.

    Science.gov (United States)

    Ohno, Hiroki; Endo, Kazuhiko; Nagano-Takebe, Futami; Ida, Yusuke; Kakino, Ken; Narita, Toshio

    2013-01-01

    The residual stress caused by polymerization shrinkage and thermal contraction of a heat-curing resin containing 4-META on a metal-resin structure was measured by a scanning acoustic microscope. The tensile residual stress in the resin occurred within 70 µm of the adhesion interface with a flat plate specimen. The maximum tensile stress was about 58 MPa at the interface. On a metal plate specimen with retention holes, ring-like cracks in the resin occurred around the retention holes with the adhesive specimen and many linear cracks occurred in the resin vertical to the longitudinal direction of the metal frame with the non-adhesive specimens. There was tensile residual stress on the resin surface at the center of the retention holes of the adhesion specimen, indicating that the stress in the specimen with surface treatment for adhesion was higher than in that without surface treatment.

  19. Evaluation of residual stress distribution in shot-peened steel by synchrotron radiation

    CERN Document Server

    Akiniwa, Y; Suzuki, K; Yanase, E; Nishio, K; Kusumi, Y; Okada, H; Arai, K

    2003-01-01

    The in-depth distribution of residual stresses in shot-peened steels was measured by using high energy X-rays from a synchrotron radiation source. The relation between the 2 theta and sin sup 2 psi was obtained with the side-inclination method (psi diffractometer). The distribution of residual stresses was first evaluated by the nonlinearity of the sin sup 2 psi diagram by a simplex method. The estimated stress agreed with the distribution determined through the sin sup 2 psi method by using Cr-K alpha radiation combined with the conventional surface removal method. A new method was proposed to estimate the stress value of the distributed residual stress. The new method was a combination of the side-inclination method and the iso-inclination method (omega diffractometer) to maintain the penetration depth constant. The sin sup 2 psi diagram could be approximated by the linear relationship. The evaluated stress distribution agreed well with the distribution obtained by the surface removal method. (author)

  20. An Evaluation on the Residual Stresses Induced by EFR Welding of CEDM Nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang Ho; Park, Gi Yeol; Kim, Tae Ryong [KEPCO International Nuclear Graduate School, Ulsan (Korea, Republic of)

    2015-10-15

    In this paper, carried out the welding analysis to use the SYSWELD as welding interpretation code based on the reactor upper head nozzle. In this paper, evaluated the residual stress in CEDM nozzle by EFR through the SYSWELD which is the welding interpretation code. The conclusion are same as below. 1) When comparing with Hoop Stress and Axial Stress by J-Groove and EFR, after welding residual stress by EFR is lower than after J-Groove. 2) After EFR, it was confirmed that the tensile stress is reduced after increasing over the point3. The PWSCC of Dissimilar Metal Zone of reactor can degrade the integrity of the main device in nuclear power plant, and according to the power plant stopped for inspection, it can cause an enormous amount of lost sales when the crack is occurred. Various methods have been developed to reduce residual stress to prevent the PWSCC like Weld Overlay (WOL), Mechanical Stress Improvement Process (Msp), Laser Peening, Inlay Weld, etc. Among them, Wol is the most commonly used welding method in nuclear power plant. When performing a Wol, structure rigidity will be increase, and residual stress of welding zone will be changed into compressive stress from the tensile stress. This has the advantage that improved resistance to PWSCC. The most commonly used material in nuclear power plant is Inconel 600. Inconel 600 consist of a Ni-Cr-Fe and it has 14-17% of Cr content, 10% of Fe content and susceptible to PWSCC. The more Cr content is more stronger against PWSCC. Inconel 690 which has 2 times more Cr content than Inconel 600 has very strong resistance to PWSCC than Inconel 600. Embedded Flaw Repair (EFR) has been developed in Westinghouse by 1994. The welding metal with high corrosion resistance is embedded on the surface of component, and could protect cracking part from the PWSCC. It is permanent repair method that isolates the flaw from the environment, eliminating further crack propagation due to PWSCC. EFR method is that at least three layers

  1. Relating Residual Stress and Substructural Evolution During Tensile Deformation of an Aluminum-Manganese Alloy

    Science.gov (United States)

    Lodh, Arijit; Tak, Tawqeer Nasir; Prakash, Aditya; Guruprasad, P. J.; Hutchinson, Christopher; Samajdar, Indradev

    2017-11-01

    Interrupted tensile tests were coupled with ex situ measurements of residual stress and microtexture. The residual stress quantification involved measurements of six independent Laue spots and conversion of the interplanar spacings to the residual stress tensor. A clear orientation-dependent residual stress evolution emerged from the experiments and the numerical simulations. For the orientations undergoing negligible changes in ρ GND (density of geometrically necessary dislocation), the residual stress developments appeared to be governed by the elastic stiffness of the grain clusters. For the others, the evolution of the residual stress and ρ GND exhibited a clear orientation-dependent scaling.

  2. Residual stress distribution of a 6061-T6 aluminum alloy under shear deformation

    Energy Technology Data Exchange (ETDEWEB)

    Reyes-Ruiz, C.; Figueroa, I.A. [Instituto de Investigaciones en Materiales, Universidad Nacional Autónoma de México, Circuito exterior S/N, Cd. Universitaria, A.P. 70-360, Coyoacán C.P. 04510 (Mexico); Braham, C. [Laboratoire Procédés et Ingénierie Mécanique et Matériaux, CNRS UMR 8006, ENSAM-CNAM, 151, Bd de l’Hôpital, 75013 Paris (France); Cabrera, J.M. [Departamento de Ciencia de los Materiales e Ingeniería Metalúrgica, ETSEIB-Universidad Politécnica de Cataluña, Av Diagonal 647, 08028 Barcelona (Spain); Fundació CTM Centre Tecnológic, Pl. de la Ciencia 2, 08243 Manresa (Spain); Zanellato, O.; Baiz, S. [Laboratoire Procédés et Ingénierie Mécanique et Matériaux, CNRS UMR 8006, ENSAM-CNAM, 151, Bd de l’Hôpital, 75013 Paris (France); Gonzalez, G., E-mail: joseggr@unam.mx [Instituto de Investigaciones en Materiales, Universidad Nacional Autónoma de México, Circuito exterior S/N, Cd. Universitaria, A.P. 70-360, Coyoacán C.P. 04510 (Mexico)

    2016-07-18

    There is a lack of information with regards to the friction effect in ECAPed aluminum alloys, even though it might substantially modify the deformation at the surface. In this work, the friction effect at the surface and the deformation heterogeneity in the ECAPed aluminum alloy 6061-T6 were characterized. X-Ray diffraction was used to determine residual stresses (RS) on the sample surface. The volumetric sections were characterized by Synchrotron diffraction at ESRF beamline ID15B (Grenoble, France). It was found that the microhardness mapping and residual stress results showed a good agreement with the finite element analysis for the first layer studied. Minor strain variation, Δd/d as a function of (hkl) planes, for the different analyzed sections was found. The study also showed that there was an incomplete symmetry in the residual stress near the surface, even at up to a depth of 400 µm. The regions with higher deformation were found to be at the top and bottom parts of the sample, while the central region showed stress variations of up to 50 MPa.

  3. The Effect of Weld Residual Stress on Life of Used Nuclear Fuel Dry Storage Canisters

    Energy Technology Data Exchange (ETDEWEB)

    Ronald G. Ballinger; Sara E. Ferry; Bradley P. Black; Sebastien P. Teysseyre

    2013-08-01

    With the elimination of Yucca Mountain as the long-term storage facility for spent nuclear fuel in the United States, a number of other storage options are being explored. Currently, used fuel is stored in dry-storage cask systems constructed of steel and concrete. It is likely that used fuel will continue to be stored at existing open-air storage sites for up to 100 years. This raises the possibility that the storage casks will be exposed to a salt-containing environment for the duration of their time in interim storage. Austenitic stainless steels, which are used to construct the canisters, are susceptible to stress corrosion cracking (SCC) in chloride-containing environments if a continuous aqueous film can be maintained on the surface and the material is under stress. Because steel sensitization in the canister welds is typically avoided by avoiding post-weld heat treatments, high residual stresses are present in the welds. While the environment history will play a key role in establishing the chemical conditions for cracking, weld residual stresses will have a strong influence on both crack initiation and propagation. It is often assumed for modeling purposes that weld residual stresses are tensile, high and constant through the weld. However, due to the strong dependence of crack growth rate on stress, this assumption may be overly conservative. In particular, the residual stresses become negative (compressive) at certain points in the weld. The ultimate goal of this research project is to develop a probabilistic model with quantified uncertainties for SCC failure in the dry storage casks. In this paper, the results of a study of the residual stresses, and their postulated effects on SCC behavior, in actual canister welds are presented. Progress on the development of the model is reported.

  4. Residual stresses in porcelain-veneered zirconia prostheses.

    Science.gov (United States)

    Baldassarri, Marta; Stappert, Christian F J; Wolff, Mark S; Thompson, Van P; Zhang, Yu

    2012-08-01

    Compressive stress has been intentionally introduced into the overlay porcelain of zirconia-ceramic prostheses to prevent veneer fracture. However, recent theoretical analysis has predicted that the residual stresses in the porcelain may be also tensile in nature. This study aims to determine the type and magnitude of the residual stresses in the porcelain veneers of full-contour fixed-dental prostheses (FDPs) with an anatomic zirconia coping design and in control porcelain with the zirconia removed using a well-established Vickers indentation method. Six 3-unit zirconia FDPs were manufactured (NobelBiocare, Gothenburg, Sweden). Porcelain was hand-veneered using a slow cooling rate. Each FDP was sectioned parallel to the occlusal plane for Vickers indentations (n = 143; load = 9.8 N; dwell time = 5s). Tests were performed in the veneer of porcelain-zirconia specimens (bilayers, n=4) and porcelain specimens without zirconia cores (monolayers, n = 2). The average crack lengths and standard deviation, in the transverse and radial directions (i.e. parallel and perpendicular to the veneer/core interface, respectively), were 67 ± 12 μm and 52 ± 8 μm for the bilayers and 64 ± 8 μm and 64 ± 7 μm for the monolayers. These results indicated a major hoop compressive stress (~40-50 MPa) and a moderate radial tensile stress (~10 MPa) in the bulk of the porcelain veneer. Vickers indentation is a powerful method to determine the residual stresses in veneered zirconia systems. Our findings revealed the presence of a radial tensile stress in the overlay porcelain, which may contribute to the large clinical chip fractures observed in these prostheses. Copyright © 2012 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  5. Residual Stresses in Porcelain-veneered Zirconia Prostheses

    Science.gov (United States)

    Baldassarri, Marta; Stappert, Christian F. J.; Wolff, Mark S.; Thompson, Van P.; Zhang, Yu

    2012-01-01

    Objectives Compressive stress has been intentionally introduced into the overlay porcelain of zirconia-ceramic prostheses to prevent veneer fracture. However, recent theoretical analysis has predicted that the residual stresses in the porcelain may be also tensile in nature. This study aims to determine the type and magnitude of the residual stresses in the porcelain veneers of full-contour fixed-dental prostheses (FDPs) with an anatomic zirconia coping design and in control porcelain with the zirconia removed using a well-established Vickers indentation method. Methods Six 3-unit zirconia FDPs were manufactured (NobelBiocare, Gothenburg, Sweden). Porcelain was hand-veneered using a slow cooling rate. Each FDP was sectioned parallel to the occlusal plane for Vickers indentations (n = 143; load = 9.8 N; dwell time = 5 s). Tests were performed in the veneer of porcelain-zirconia specimens (bilayers, n = 4) and porcelain specimens without zirconia cores (monolayers, n = 2). Results The average crack lengths and standard deviation, in the transverse and radial directions (i.e. parallel and perpendicular to the veneer/core interface, respectively), were 67 ± 12 μm and 52 ± 8 μm for the bilayers and 64 ± 8 μm and 64 ± 7 μm for the monolayers. These results indicated a major hoop compressive stress (~40 to 50 MPa) and a moderate radial tensile stress (~10 MPa) in the bulk of the porcelain veneer. Significance Vickers indentation is a powerful method to determine the residual stresses in veneered zirconia systems. Our findings revealed the presence of a radial tensile stress in the overlay porcelain, which may contributed to the large clinical chip fractures observed in these prostheses. PMID:22578663

  6. Effect of Measured Welding Residual Stresses on Crack Growth

    Science.gov (United States)

    Hampton, Roy W.; Nelson, Drew; Doty, Laura W. (Technical Monitor)

    1998-01-01

    Welding residual stresses in thin plate A516-70 steel and 2219-T87 aluminum butt weldments were measured by the strain-gage hole drilling and X-ray diffraction methods. The residual stress data were used to construct 3D strain fields which were modeled as thermally induced strains. These 3D strain fields were then analyzed with the WARP31) FEM fracture analysis code in order to predict their effect on fatigue and on fracture. For analyses of fatigue crack advance and subsequent verification testing, fatigue crack growth increments were simulated by successive saw-cuts and incremental loading to generate, as a function of crack length, effects on crack growth of the interaction between residual stresses and load induced stresses. The specimen experimental response was characterized and compared to the WARM linear elastic and elastic-plastic fracture mechanics analysis predictions. To perform the fracture analysis, the plate material's crack tearing resistance was determined by tests of thin plate M(T) specimens. Fracture analyses of these specimen were performed using WARP31D to determine the critical Crack Tip Opening Angle [CTOA] of each material. These critical CTOA values were used to predict crack tearing and fracture in the weldments. To verify the fracture predictions, weldment M(T) specimen were tested in monotonic loading to fracture while characterizing the fracture process.

  7. Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, Timothy P.; Rogers, Richard B.; Nesbitt, James A.; Puleo, Bernadette J.; Miller, Robert A.; Telesman, Ignacy; Draper, Susan L.; Locci, Ivan E.

    2017-01-01

    Protective ductile coatings will be necessary to mitigate oxidation and corrosion attack on superalloy disks exposed to increasing operating temperatures in some turbine engine environments. However, such coatings must be resistant to harmful surface cracking during service. The objective of this study was to investigate how residual stresses evolve in such coatings. Cylindrical gage fatigue specimens of powder metallurgy-processed disk superalloy LSHR were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of shot peening and fatigue cycling on average residual stresses and other aspects of the coating were assessed. Shot peening did induce beneficial compressive residual stresses in the coating and substrate. However, these stresses became more tensile in the coating with subsequent heating and contributed to cracking of the coating in long intervals of cycling at 760 C. Substantial compressive residual stresses remained in the substrate adjacent to the coating, sufficient to suppress fatigue cracking. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

  8. Evolution of residual stress, free volume, and hardness in the laser shock peened Ti-based metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Liang; Wang, Lu; Nie, Zhihua; Ren, Yang; Xue, Yunfei; Zhu, Ronghua; Zhang, Haifeng; Fu, Huameng

    2016-12-01

    Laser shock peening (LSP) with different cycles was performed on the Ti-based bulk metallic glasses (BMGs). The sub-surface residual stress of the LSPed specimens was measured by high-energy X-ray diffraction (HEXRD) and the near-surface residual stress was measured by scanning electron microscope/focused ion beam (SEM/FIB) instrument. The sub-surface residual stress in the LSP impact direction (about-170MPa) is much lower than that perpendicular to the impact direction (about -350 MPa), exhibiting anisotropy. The depth of the compressive stress zone increases from 400 mu m to 500 mu m with increasing LSP cycles. The highest near-surface residual stress is about -750 MPa. LSP caused the free volume to increase and the maximum increase appeared after the first LSP process. Compared with the hardness (567 +/- 7 HV) of the as-cast BMG, the hardness (590 +/- 9 HV) on the shocked surface shows a hardening effect due to the hardening mechanism of compressive residual stress; and the hardness (420 +/- 9 HV) on the longitudinal section shows a softening effect due to the softening mechanism of free volume.

  9. Residual stress reduction and fatigue strength improvement by controlling welding pass sequences

    Energy Technology Data Exchange (ETDEWEB)

    Mochizuki, Masahito; Hattori, Toshio; Nakakado, Kimiaki

    2000-01-01

    The effects of residual stress on fatigue strength at a weld toe in a multi-pass fillet weld joint were evaluated. The residual stresses in the weld joints were varied by controlling the sequence of welding passes. The residual stress at the weld toe was 80 MPa in the specimen whose last welding pass was on the main plate side, but it was 170 MPa in the specimen whose last pass was on the attachment side. The fatigue strength was nearly the same at high stress amplitude for both specimens, but the fatigue strength of the specimen whose last weld pass on the main plate was higher than that of the other specimen at low stress amplitude. This difference is due to the magnitude of the initial residual stress and the relaxation of the residual stress under fatigue cycling. The effects of the residual stress were shown in a modified Goodman diagram, in which residual stress is treated as a mean stress.

  10. Residual Stresses Analysis Methodology During Cyclic Plastic Deformation Carbon Steel

    Directory of Open Access Journals (Sweden)

    Vladislav OCHODEK

    2016-12-01

    Full Text Available One of the trends in development of new metal materials, respectively the increase of their mechanical properties, is the use of cyclical plastic deformation. Evaluation of resulting properties of given materials conducted only at the end of the process does not, however, enable to phase individual steps of the cyclical process in order to optimize technological parameters. A very suitable approach to describe the behaviour of materials during repeated plastic deformation seems to consist in a non-destructive analysis of residual stresses. The paper describes the method of analysis of residual stress based on the Barkhausen noise which is applied in the process of increasing mechanical properties of steel plates using the DRECE (Dual Rolling Equal Channel Extrusion method.

  11. Lamination residual strains and stresses in hybrid laminates

    Science.gov (United States)

    Daniel, I. M.; Liber, T.

    1977-01-01

    An investigation is conducted of the effects of hybridization on the magnitude of lamination residual stresses. Eight-ply graphite/Kevlar 49/epoxy and graphite/S-glass/epoxy laminates were studied. The same matrix resin was selected for all basic materials to ensure compatibility and uniform curing of the various plies. The specimens, with inserted strain gages and thermocouples, were subjected to curing and postcuring cycles in an autoclave. Subsequently, the specimens were subjected to a thermal cycle from room temperature to 444 K and down to room temperature. It was found that hydridizing reduces apparently residual strains and stresses in the graphite plies. However, these strains were not affected much by the type and degree of hybridization.

  12. A new approach for the influence of residual stress on fatigue crack propagation

    Science.gov (United States)

    Zhu, Lin; Jia, Min-Ping

    Many manufacturing processes can induce residual stresses in produced components. These residual stresses influence the mean stress during cyclic loading. The initial residual stresses induced during manufacturing change during fatigue damage. This paper presents a research on the change of residual stress distribution during fatigue crack propagation; the research predicts crack propagation by considering residual stress. An analysis approach for the change in residual stress distribution is established according to the diffusion theory of cavity, which is also used to investigate cracks with different orientations. Experiments are conducted to verify the prediction results of residual stress. A probability density function based on Weibull distribution is established to evaluate the accuracy of predicted residual stress. The influence of residual stress on fatigue crack propagation is considered the effective stress intensity factor range, which is calculated under the combined stress field of applied stress and residual stress. An analysis model of crack propagation is established. Furthermore, the model of crack propagation is used to estimate the velocity of crack propagation for the cases, same as the cases of residual stress prediction. The case studies show that the results are basically identical with the experimental results, indicating that the proposed approach is acceptable.

  13. Engineered Surfaces for Mitigation of Insect Residue Adhesion

    Science.gov (United States)

    Siochi, Emilie J.; Smith, Joseph G.; Wohl, Christopher J.; Gardner, J. M.; Penner, Ronald K.; Connell, John W.

    2013-01-01

    Maintenance of laminar flow under operational flight conditions is being investigated under NASA s Environmentally Responsible Aviation (ERA) Program. Among the challenges with natural laminar flow is the accretion of residues from insect impacts incurred during takeoff or landing. Depending on air speed, temperature, and wing structure, the critical residue height for laminar flow disruption can be as low as 4 microns near the leading edge. In this study, engineered surfaces designed to minimize insect residue adhesion were examined. The coatings studied included chemical compositions containing functional groups typically associated with abhesive (non-stick) surfaces. To reduce surface contact by liquids and enhance abhesion, the engineered surfaces consisted of these coatings doped with particulate additives to generate random surface topography, as well as coatings applied to laser ablated surfaces having precision patterned topographies. Performance evaluation of these surfaces included contact angle goniometry of pristine coatings and profilometry of surfaces after insect impacts were incurred in laboratory scale tests, wind tunnel tests and flight tests. The results illustrate the complexity of designing antifouling surfaces for effective insect contamination mitigation under dynamic conditions and suggest that superhydrophobic surfaces may not be the most effective solution for preventing insect contamination on aircraft wing leading edges.

  14. Stress-Softening and Residual Strain Effects in Suture Materials

    Directory of Open Access Journals (Sweden)

    Alex Elías-Zúñiga

    2013-01-01

    Full Text Available This work focuses on the experimental characterization of suture material samples of MonoPlus, Monosyn, polyglycolic acid, polydioxanone 2–0, polydioxanone 4–0, poly(glycolide-co-epsilon-caprolactone, nylon, and polypropylene when subjected to cyclic loading and unloading conditions. It is found that all tested suture materials exhibit stress-softening and residual strain effects related to the microstructural material damage upon deformation from the natural, undistorted state of the virgin suture material. To predict experimental observations, a new constitutive material model that takes into account stress-softening and residual strain effects is developed. The basis of this model is the inclusion of a phenomenological nonmonotonous softening function that depends on the strain intensity between loading and unloading cycles. The theory is illustrated by modifying the non-Gaussian average-stretch, full-network model to capture stress-softening and residual strains by using pseudoelasticity concepts. It is shown that results obtained from theoretical simulations compare well with suture material experimental data.

  15. Characterization of residual stress as a function of friction stir welding parameters in oxide dispersion strengthened (ODS) steel MA956

    Energy Technology Data Exchange (ETDEWEB)

    Brewer, L.N., E-mail: lnbrewer1@eng.ua.edu [Naval Postgraduate School (United States); Bennett, M.S.; Baker, B.W. [Naval Postgraduate School (United States); Payzant, E.A.; Sochalski-Kolbus, L.M. [Oak Ridge National Laboratory (United States)

    2015-10-28

    Friction stir welding (FSW) can generate large residual stresses during solid state joining of oxide dispersion strengthened steels. In this work, a plate of MA956 steel was friction stir welded at three conditions: 500 rpm/25 mm per minute (mmpm), 400 rpm/50 mmpm and 400 rpm/100 mmpm. The residual stresses across these welds were measured using both x-ray and neutron diffraction techniques. The distribution and magnitude of the residual stresses agreed well between the two techniques. Longitudinal residual stresses up to eighty percent of the yield strength were observed for the 400 rpm/100 mmpm condition. The surface residual stresses were somewhat larger on the root side of the weld than on the crown side. Increases in the relative heat input during FSW decreased the measured residual stresses in the stir zone and the thermomechanically affected zone (TMAZ). Increasing the traverse rate while holding the rotational speed fixed increased the residual stress levels. The fatigue strength of the material is predicted to decrease by at least twenty percent with cracking most likely in the TMAZ.

  16. Influence of Hardening Model on Weld Residual Stress Distribution

    Energy Technology Data Exchange (ETDEWEB)

    Mullins, Jonathan; Gunnars, Jens (Inspecta Technology AB, Stockholm (Sweden))

    2009-06-15

    This study is the third stage of a project sponsored by the Swedish Radiation Safety Authority (SSM) to improve the weld residual stress modelling procedures currently used in Sweden. The aim of this study was to determine which material hardening model gave the best agreement with experimentally measured weld residual stress distributions. Two girth weld geometries were considered: 19mm and 65mm thick girth welds with Rin/t ratios of 10.5 and 2.8, respectively. The FE solver ABAQUS Standard v6.5 was used for analysis. As a preliminary step some improvements were made to the welding simulation procedure used in part one of the project. First, monotonic stress strain curves and a mixed isotropic/kinematic hardening model were sourced from the literature for 316 stainless steel. Second, more detailed information was obtained regarding the geometry and welding sequence for the Case 1 weld (compared with phase 1 of this project). Following the preliminary step, welding simulations were conducted using isotropic, kinematic and mixed hardening models. The isotropic hardening model gave the best overall agreement with experimental measurements; it is therefore recommended for future use in welding simulations. The mixed hardening model gave good agreement for predictions of the hoop stress but tended to under estimate the magnitude of the axial stress. It must be noted that two different sources of data were used for the isotropic and mixed models in this study and this may have contributed to the discrepancy in predictions. When defining a mixed hardening model it is difficult to delineate the relative contributions of isotropic and kinematic hardening and for the model used it may be that a greater isotropic hardening component should have been specified. The kinematic hardening model consistently underestimated the magnitude of both the axial and hoop stress and is not recommended for use. Two sensitivity studies were also conducted. In the first the effect of using a

  17. Effects of LSP on micro-structures and residual stresses in a 4 mm CLAM steel weld joints

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xizhang, E-mail: chenxizhang@wzu.edu.cn [School of Mechanical and Electrical Engineering, Wenzhou University., Wenzhou 325035 (China); School of Materials Science and Engineering, Jiangsu University, Zhenjiang 212013, Jiangsu (China); Fang, Yuanyuan [School of Materials Science and Engineering, Jiangsu University, Zhenjiang 212013, Jiangsu (China); Zhang, Shuyan; Kelleher, Joe F. [ISIS, Rutherford Appleton Laboratory, Chilton, Didcot OX11 0QX (United Kingdom); Zhou, Jianzhong [School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, Jiangsu (China)

    2015-05-15

    The effects of laser shock processing (LSP) on the distribution of residual stress and micro-structure of China Low Activation Martensitic (CLAM) steel weldment were investigated via neutron diffraction and optical microscope (OM). A pair of 4 mm CLAM steel plates joined by GTA welding. Special attention is paid to the generation of high level compressive residual stresses introduced by LSP. Residual stress in longitudinal, normal and transversal direction at weldment surface and longitudinal stress through thickness are evaluated via neutron diffraction. Compressive residual stress after LSP occurred at more than 90% areas within the weld joint, it is almost double the areas of compressive stress compare to weldment surface before LSP. The maximum compressive normal residual stress becomes to −183 MPa after LSP from −63 MPa before LSP. The Modification of surface micro-structures including weld zone (WZ), heat affected zone (HAZ) and base metal (BM) are also discussed. Results to date demonstrate that laser shock processing has been a great potential method for the improvement of mechanical performance of components.

  18. Welding residual stress distributions for dissimilar metal nozzle butt welds in pressurized water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ji Soo; Kim, Ju Hee; Bae, Hong Yeol; OH, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyungsoo [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Song, Tae Kwang [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2012-02-15

    In pressurized water nuclear reactors, dissimilar metal welds are susceptible to primary water stress corrosion cracking. To access this problem, accurate estimation of welding residual stresses is important. This paper provides general welding residual stress profiles in dissimilar metal nozzle butt welds using finite element analysis. By introducing a simplified shape for dissimilar metal nozzle butt welds, changes in the welding residual stress distribution can be seen using a geometry variable. Based on the results, a welding residual stress profile for dissimilar metal nozzle butt welds is proposed that modifies the existing welding residual stress profile for austenitic pipe butt welds.

  19. Raman analyses of residual stress in diamond thin films grown on Ti6Al4V alloy

    Directory of Open Access Journals (Sweden)

    Adriana F. Azevedo

    2003-01-01

    Full Text Available The stress evolution in diamond films grown on Ti6Al4V was investigated in order to develop a comprehensive view of the residual stress formation. Residual stress is composed of intrinsic stress induced during diamond film growth and extrinsic stress caused by the different thermal expansion coefficients between the film and substrate. In the coalescence stage it has been observed that the residual stress is dominated by the microstructure, whereas on continuous films, the thermal stress is more important. In this work diamond thin films with small grain size and good size and good quality were obtained in a surface wave-guide microwave discharge, the Surfatron system, with a negative bias voltage applied between the plasma shell and substrate. For above of -100V applied bias, the ratio of carbon sp³/sp² bond may increase and the nucleation rate increase arising the high value at the -250V applied bias. Stress measurements and sp³ content in the film were studied by Raman scattering spectroscopy. The total residual stress is compressive and varied from -1.52 to -1.48 GPa between 0 and -200 V applied bias, respectively, and above the -200 V, the compressive residual stress increased drastically to -1.80 GPa. The diamond nucleation density was evaluated by top view SEM images.

  20. Residual stress characterization of steel TIG welds by neutron diffraction and by residual magnetic stray field mappings

    Energy Technology Data Exchange (ETDEWEB)

    Stegemann, Robert, E-mail: Robert.Stegemann@bam.de [Bundesanstalt für Materialforschung und -prüfung (BAM), Unter den Eichen 87, 12200 Berlin (Germany); Cabeza, Sandra; Lyamkin, Viktor; Bruno, Giovanni; Pittner, Andreas [Bundesanstalt für Materialforschung und -prüfung (BAM), Unter den Eichen 87, 12200 Berlin (Germany); Wimpory, Robert; Boin, Mirko [HZB Helmholtz-Zentrum Berlin, Hahn-Meitner-Platz 1, 14109 Berlin (Germany); Kreutzbruck, Marc [Bundesanstalt für Materialforschung und -prüfung (BAM), Unter den Eichen 87, 12200 Berlin (Germany); IKT, University of Stuttgart, Pfaffenwaldring 32, 70569 Stuttgart (Germany)

    2017-03-15

    The residual stress distribution of tungsten inert gas welded S235JRC+C plates was determined by means of neutron diffraction (ND). Large longitudinal residual stresses with maxima around 600 MPa were found. With these results as reference, the evaluation of residual stress with high spatial resolution GMR (giant magneto resistance) sensors was discussed. The experiments performed indicate a correlation between changes in residual stresses (ND) and the normal component of local residual magnetic stray fields (GMR). Spatial variations in the magnetic field strength perpendicular to the welds are in the order of the magnetic field of the earth. - Highlights: • Comparison of magnetic microstructure with neutron diffraction stress analysis. • High spatial resolution magnetic stray field images of hypereutectoid TIG welds. • Spatial variations of the stray fields are below the magnetic field of the earth. • GMR spin valve gradiometer arrays adapted for the evaluation of magnetic microstructures. • Magnetic stray fields are closely linked to microstructure of the material.

  1. The effect of interphase on residual thermal stresses. 2. Unidirectional fiber composite materials

    Science.gov (United States)

    Kushnevsky, V.; Bledzki, A. K.

    1997-03-01

    In real composite materials an additional phase may exist between the fiber and the matrix. This phase, commonly known as the interphase, is a local region that results from the matrix bonds with the fiber surface or the fiber sizing. The differing thermal expansions or contractions of the fiber and matrix cause thermally induced stresses in composite materials. In the present study, a four-cylinder model is proposed for the determination of residual thermal stresses in unidirectional composite materials. The elastic modulus of the interphase is a function of the interphase radius and thickness. The governing equations in terms of displacements are solved in the form of expansion into a series [1]. The effective elastic characteristics are obtained using the finite element approach. The effect of the interphase thickness and different distributions of the interphase Young's modulus on the thermal residual stress field in unidirectional composite materials is investigated.

  2. Quantification of Residual Stress from Photonic Signatures of Fused Silica

    Science.gov (United States)

    Cramer, K. Elliott; Hayward, Maurice; Yost, William E.

    2013-01-01

    A commercially available grey-field polariscope (GFP) instrument for photoelastic examination is used to assess impact damage inflicted upon the outer-most pane of Space Shuttle windows made from fused silica. A method and apparatus for calibration of the stress-optic coefficient using four-point bending is discussed. The results are validated on known material (acrylic) and are found to agree with literature values to within 6%. The calibration procedure is then applied to fused-silica specimens and the stress-optic coefficient is determined to be 2.43 +/- 0.54 x 10(exp -12)/Pa. Fused silica specimens containing impacts artificially made at NASA's Hypervelocity Impact Technology Facility (HIT-F), to simulate damage typical during space flight, are examined. The damage sites are cored from fused silica window carcasses and examined with the GFP. The calibrated GFP measurements of residual stress patterns surrounding the damage sites are presented. Keywords: Glass, fused silica, photoelasticity, residual stress

  3. Mapping residual and internal stress in materials by neutron diffraction

    Science.gov (United States)

    Withers, Philip J.

    2007-09-01

    Neutron diffraction provides one of the few means of mapping residual stresses deep within the bulk of materials and components. This article reviews the basic scientific methodology by which internal strains and stresses are inferred from recorded diffraction peaks. Both conventional angular scans and time-of-flight measurements are reviewed and compared. Their complementarity with analogous synchrotron X-ray methods is also highlighted. For measurements to be exploited in structural integrity calculations underpinning the safe operation of engineering components, measurement standards have been defined and the major findings are summarised. Examples are used to highlight the unique capabilities of the method showing how it can provide insights ranging from the basic physics of slip mechanisms in hexagonal polycrystalline materials, through the materials optimisation of stress induced transformations in smart nanomaterials, to the industrial introduction of novel friction welding processes exploiting stress residual measurements transferred from prototype sub-scale tests to the joining of full-scale aeroengine assemblies. To cite this article: P.J. Withers, C. R. Physique 8 (2007).

  4. Principles of the measurement of residual stress by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Webster, G.A.; Ezeilo, A.N. [Imperial Coll. of Science and Technology, London (United Kingdom). Dept. of Mechanical Engineering

    1996-11-01

    The presence of residual stresses in engineering components can significantly affect their load carrying capacity and resistance to fracture. In order to quantify their effect it is necessary to know their magnitude and distribution. Neutron diffraction is the most suitable method of obtaining these stresses non-destructively in the interior of components. In this paper the principles of the technique are described. A monochromatic beam of neutrons, or time of flight measurements, can be employed. In each case, components of strain are determined directly from changes in the lattice spacings between crystals. Residual stresses can then be calculated from these strains. The experimental procedures for making the measurements are described and precautions for achieving reliable results discussed. These include choice of crystal planes on which to make measurements, extent of masking needed to identify a suitable sampling volume, type of detector and alignment procedure. Methods of achieving a stress free reference are also considered. A selection of practical examples is included to demonstrate the success of the technique. (author) 14 figs., 1 tab., 18 refs.

  5. Texture and residual-stresses analysis in Zircaloy-4 cylindrical samples

    Energy Technology Data Exchange (ETDEWEB)

    Guillen, R.; Cossu, C.; Francois, M.; Girard, E. [IUT, Saint-Nazaire (France). Lab. d`Applications des Materiaux a la Mecanique

    1998-06-01

    Texture and residual-stress analysis using X-ray diffraction have been carried out on cylindrical Zircaloy-4 samples in cold-worked and finished state. The (00.2) pole figure of finished tubes shows an important asymmetry in the tangential direction (TD) not observed on unrolled tubes. This asymmetry vanishes at a 5-{mu}m depth. A noticeable variation of the texture index J has been pointed out within the first micrometers from the surface of the tubes. Strain measurements in tangential and longitudinal directions have been carried out on the (10.4) and (20.2) planes. In the tangential (hoop) direction, compressive stress on the outer surface decreases rapidly in the first layers and remains constant at the analysed depth. Axial stress analysis shows the opposite sign for the two different diffracting planes on the cold-worked tubes, indicating the existence of second-order stresses. (orig.) 15 refs.

  6. Investigation of the Effect of Residual Stress Gradient on the Wear Behavior of PVD Thin Films

    Science.gov (United States)

    Tlili, B.; Nouveau, C.; Guillemot, G.; Besnard, A.; Barkaoui, A.

    2018-01-01

    The control of residual stresses has been seldom investigated in multilayer coatings dedicated to improvement of wear behavior. Here, we report the preparation and characterization of superposed structures composed of Cr, CrN and CrAlN layers. Nano-multilayers CrN/CrAlN and Cr/CrN/CrAlN were deposited by Physical Vapor Deposition (PVD) onto Si (100) and AISI4140 steel substrates. The Cr, CrN and CrAlN monolayers were developed with an innovative approach in PVD coatings technologies corresponding to deposition with different residual stresses levels. Composition and wear tracks morphologies of the coatings were characterized by scanning electron microscopy, high-resolution transmission electron microscopy, atomic force microscopy, x-ray photoelectron spectroscopy, energy-dispersive x-ray spectroscopy, x-ray diffraction and 3D-surface analyzer. The mechanical properties (hardness, residual stresses and wear) were investigated by nanoindentation, interferometry and micro-tribometry (fretting-wear tests). Observations suggest that multilayer coatings are composed mostly of nanocrystalline. The residual stresses level in the films has practically affected all the physicochemical and mechanical properties as well as the wear behavior. Consequently, it is demonstrated that the coating containing moderate stresses has a better wear behavior compared to the coating developed with higher residual stresses. The friction contact between coated samples and alumina balls shows also a large variety of wear mechanisms. In particular, the abrasive wear of the coatings was a combination of plastic deformation, fine microcracking and microspallation. The application of these multilayers will be wood machining of green wood.

  7. Eliminating of the Residual Stresses Effect in the Fixed-Fixed End Type MEMS Switches by Piezoelectric Layers

    Directory of Open Access Journals (Sweden)

    Rezazadeh Ghader

    2006-04-01

    Full Text Available In this paper, a novel method has been developed to eliminate the tensile or compressive residual stresses effects that have been created due to the fabrication sequence. In the developed model, the tensile or compressive residual stresses in the fixed-fixed end type MEMS switches have been eliminated by using of two piezoelectric layers that have been located on the upper and lower surfaces of switch. The nonlinear governing differential equation of the fixed-fixed end type MEMS switch has been derived by considering the piezoelectric layers and residual stresses. The pull-in voltage and the switching time have been calculated for different applied voltage to the piezoelectric layers. The results show that the both tensile and residual stresses can be eliminated by means of a small applied voltage to the piezoelectric layers.

  8. Microstructural residual stress in particle-filled dental composite.

    Science.gov (United States)

    Prejzek, Ondřej; Spaniel, Miroslav; Mareš, Tomáš

    2015-01-01

    The main goal of this study is to develop a micromechanical model of a particle-filled dental composite focused on the residual stress (RS) field developed during the curing process in its microstructure. A finite element model of a representative volume element of filler and resin was developed, and volumetric shrinkage was simulated during the curing process. Four material models (von Mises plasticity model, Drucker-Prager plasticity model, von Mises plasticity model with stress relaxation and Drucker-Prager plasticity with stress relaxation) of the polymer resin were built to assess the influence of the material model on the resulting internal stress. The relationship between the curing process and the magnitude of the stress components will be described, and an analysis of the post-curing state of the material in particular microstructure locations will be conducted in this study. Obtained RS is comparable to the stresses developed in the material under the external load. The substantial dependence on the choice of material model for resin is to be observed, and the suitability of particular models is discussed.

  9. Influence of veneering porcelain thickness and cooling rate on residual stresses in zirconia molar crowns.

    Science.gov (United States)

    Al-Amleh, Basil; Neil Waddell, J; Lyons, Karl; Swain, Michael V

    2014-03-01

    The aim of this study was to investigate the influence of increasing veneering porcelain thickness in clinically representative zirconia molar crowns on the residual stresses under fast and slow cooling protocols. Six veneered zirconia copings (Procera, Nobel Biocare AB, Gothenburg, Sweden) based on a mandibular molar form, were divided into 3 groups with flattened cusp heights that were 1mm, 2mm, or 3mm. Half the samples were fast cooled during final glazing; the other half were slow cooled. Vickers indentation technique was used to determine surface residual stresses. Normality distribution within each sample was done using Kolmogorov-Smirnov & Shapiro-Wilk tests, and one-way ANOVA tests used to test for significance between various cusp heights within each group. Independent t-tests used to evaluate significance between each cusp height group with regards to cooling. Compressive stresses were recorded with fast cooling, while tensile stresses with slow cooling. The highest residual compressive stresses were recorded on the fast cooled 1mm cusps which was significantly higher than the 2 and 3mm fast cooled crowns (Pveneering porcelain thickness increased in the fast cooled group (Pveneering porcelain thickness compared to the basic flat plate model. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  10. Influences of Processing and Fatigue Cycling on Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, T. P.; Rogers, R. B.; Nesbitt, J. A.; Miller, R. A.; Puleo, B. J.; Johnson, D.; Telesman, J.; Draper, S. L.; Locci, I. E.

    2017-11-01

    Oxidation and corrosion can attack superalloy disk surfaces exposed to increasing operating temperatures in some turbine engine environments. Any potential protective coatings must also be resistant to harmful fatigue cracking during service. The objective of this study was to investigate how residual stresses evolve in one such coating. Fatigue specimens of a powder metallurgy-processed disk superalloy were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of this processing and fatigue cycling on axial residual stresses and other aspects of the coating were assessed. While shot peening did induce beneficial compressive residual stresses in the coating and substrate, these stresses relaxed in the coating with subsequent heating. Several cast alloys having compositions near the coating were subjected to thermal expansion and tensile stress relaxation tests to help explain this response of residual stresses in the coating. For the coated fatigue specimens, this response contributed to earlier cracking of the coating than for the uncoated surface during long intervals of cycling at 760 °C. Yet, substantial compressive residual stresses still remained in the substrate adjacent to the coating, which were sufficient to suppress fatigue cracking there. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

  11. Influences of Processing and Fatigue Cycling on Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

    Science.gov (United States)

    Gabb, T. P.; Rogers, R. B.; Nesbitt, J. A.; Miller, R. A.; Puleo, B. J.; Johnson, D.; Telesman, J.; Draper, S. L.; Locci, I. E.

    2017-10-01

    Oxidation and corrosion can attack superalloy disk surfaces exposed to increasing operating temperatures in some turbine engine environments. Any potential protective coatings must also be resistant to harmful fatigue cracking during service. The objective of this study was to investigate how residual stresses evolve in one such coating. Fatigue specimens of a powder metallurgy-processed disk superalloy were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of this processing and fatigue cycling on axial residual stresses and other aspects of the coating were assessed. While shot peening did induce beneficial compressive residual stresses in the coating and substrate, these stresses relaxed in the coating with subsequent heating. Several cast alloys having compositions near the coating were subjected to thermal expansion and tensile stress relaxation tests to help explain this response of residual stresses in the coating. For the coated fatigue specimens, this response contributed to earlier cracking of the coating than for the uncoated surface during long intervals of cycling at 760 °C. Yet, substantial compressive residual stresses still remained in the substrate adjacent to the coating, which were sufficient to suppress fatigue cracking there. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

  12. Auto-calibration principles for two-dimensional residual stress measurements by Barkhausen noise technique

    Science.gov (United States)

    Cikalova, Ulana; Schreiber, Jürgen; Hillmann, Susanne; Meyendorf, Norbert

    2014-02-01

    The magnetic Barkhausen Noise (BN) is well suited to evaluate the effects of mechanical stresses of ferromagnetic materials, e.g. the indirect detection of residual stress states. The most common causes for the occurrence of residual stresses are manufacturing processes, such as casting, welding, machining, forming, heat treatment, etc., consecutive repairs and design changes, and installation or assembly and overloads during the operating life of a construction. A significant calibration effort based on a set of reference values and/or test samples is needed for these measurements, which require a great deal of time and material resources. Additionally, it is impossible to determine the stress states of different components (σxx and σyy) at the surface. Therefore, a new auto-calibration method was developed to analyze two-dimensional stresses. A fixed calibration function based on defined parameters (determined experimentally) was applied. To adjust the auto-calibration function to the experimental reference values by varying functional parameters, a large number of measurement points were used. We present a method that can calculate, based on the multi-dimensional stress state at the measuring point, the stress components σxx and σyy for two perpendicular magnetization directions using the Barkhausen Noise effect.

  13. Effect of residual stress induced by cold expansion on fatigue crack ...

    African Journals Online (AJOL)

    Fatigue life and fatigue crack growth rate are controlled by stress ratio, stress level, orientation of crack, temper-ature, residual stress, corrosion, etc. The effects of residual stress on fatigue crack growth in aluminium (Al) alloy 2024-T351 by Mode I crack were investigated by applying constant amplitude cycles based on ...

  14. Differential RF MEMS interwoven capacitor immune to residual stress warping

    KAUST Repository

    Elshurafa, Amro M.

    2012-07-27

    A RF MEMS capacitor with an interwoven structure is designed, fabricated in the PolyMUMPS process and tested in an effort to address fabrication challenges usually faced in MEMS processes. The interwoven structure was found to offer several advantages over the typical MEMS parallel-plate design including eliminating the warping caused by residual stress, eliminating the need for etching holes, suppressing stiction, reducing parasitics and providing differential capability. The quality factor of the proposed capacitor was higher than five throughout a 2–10 GHz range and the resonant frequency was in excess of 20 GHz.

  15. Numerical and Experimental Analyses of Residual Stresses in

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær; Hattel, Jesper; Lorentzen, Torben

    1999-01-01

    been done using the novel non-destructive technique of neutron diffraction.The thermal model takes into account the moving heat source in the V-shaped weld. The heat source is modelled by filler material being added continuously in connection with a body flux. In order to obtain a more realistic weld......Butt-welding in one pass with SMAW of two 10mm mild steel plates is investigated. In order to predict the residual stress fields associated with the welding procedure, a finite element model in 3D has been developed in ABAQUS. This model applies a sequential thermal and mechanical numerical...... analysis. In order to evaluate and refine the model parameters for the thermal analysis, the numerical results from this analysis are compared with experimental measurements of the temperature. To evaluate the predicted stress/strain fields, the mechanical model has been validated experimentally. This has...

  16. A quantitative non-destructive residual stress assessment tool for pipelines.

    Science.gov (United States)

    2014-09-01

    G2MT successfully demonstrated the eStress system, a powerful new nondestructive evaluation : system for analyzing through-thickness residual stresses in mechanical damaged areas of steel : pipelines. The eStress system is designed to help pipe...

  17. Verification of the Simulated Residual Stress in the Cross Section of Gray Cast Iron Stress Lattice Shape Casting via Thermal Stress Analysis

    Science.gov (United States)

    Motoyama, Yuichi; Inukai, Daiki; Okane, Toshimitsu; Yoshida, Makoto

    2014-04-01

    The residual stresses in the thick part of the stress lattice shape casting consist of the residual stress due to the temperature differential between the thick part and the thin part and the residual stress due to the temperature differential in the radial direction of the thick part. In this study, the gray cast iron stress lattice shape castings were cast and both types of the residual stresses were separately measured. Thermal stress analyses based on the casting experiment were conducted. Next, the measurements in this study were compared with both types of the simulated residual stresses. The thermal stress analyses estimated the residual stress due to the temperature difference in the radial direction of the thick part to be significantly higher than the measurement, although the residual stress due to the temperature difference between the thick part and the thin part was successfully predicted within a 10 pct error. Thus, this study suggested the introduction of the mechanical melting temperature, above which the very low yield stress is applied conveniently to describe the losses of the deformation resistance of the casting, to more accurately predict the residual stress due to the temperature difference in the radial direction of the thick part. From the verification of the suggested model, this study demonstrated that the conventional elasto-plastic model must introduce the mechanical melting temperature to predict the residual stress due to the temperature difference in the radial direction of the thick part and thus the overall residual stress in the stress lattice.

  18. Residual Stresses in 21-6-9 Stainless Steel Warm Forgings

    Energy Technology Data Exchange (ETDEWEB)

    Everhart, Wesley A.; Lee, Jordan D.; Broecker, Daniel J.; Bartow, John P.; McQueen, Jamie M.; Switzner, Nathan T.; Neidt, Tod M.; Sisneros, Thomas A.; Brown, Donald W.

    2012-11-14

    Forging residual stresses are detrimental to the production and performance of derived machined parts due to machining distortions, corrosion drivers and fatigue crack drivers. Residual strains in a 21-6-9 stainless steel warm High Energy Rate Forging (HERF) were measured via neutron diffraction. The finite element analysis (FEA) method was used to predict the residual stresses that occur during forging and water quenching. The experimentally measured residual strains were used to calibrate simulations of the three-dimensional residual stress state of the forging. ABAQUS simulation tools predicted residual strains that tend to match with experimental results when varying yield strength is considered.

  19. Investigation of effect of post weld heat treatment conditions on residual stress for ITER blanket shield blocks

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Hun-Chea, E-mail: hcjung@nfri.re.kr [ITER Korea, National Fusion Research Institute, Daejeon (Korea, Republic of); Kim, Sa-Woong [ITER Korea, National Fusion Research Institute, Daejeon (Korea, Republic of); Lee, Yun-Hee [Division of Convergence Technology, Korea Research Institute of Standard and Science (KRISS), Daejeon (Korea, Republic of); Baek, Seung-Wook [Division of Industrial Metrology, Korea Research Institute of Standard and Science (KRISS), Daejeon (Korea, Republic of); Ha, Min-Su; Shim, Hee-Jin [ITER Korea, National Fusion Research Institute, Daejeon (Korea, Republic of)

    2016-11-01

    Highlights: • PWHT for ITER blanket shield block should be performed for dimensional stability. • Investigation of the effect of PWHT conditions on properties was performed. • Instrumented indentation method for evaluation of properties was used. • Residual stress and hardness decreased with increasing PWHT temperature. • Optimization of PWHT conditions would be needed for satisfaction of requirement. - Abstract: The blanket shield block (SB) shall be required the tight tolerance because SB interfaces with many components, such as flexible support keypads, First Wall (FW) support contact surfaces, FW central bolt, electrical strap contact surfaces and attachment inserts for both FW and Vacuum Vessel (VV). In order to fulfil the tight tolerance requirement, stress relieving shall be performed for dimensional stability after cover welding operation. In this paper, effect of Post Weld Heat Treatment (PWHT) conditions, temperature and holding time, was investigated on the residual stress and hardness. The 316L Stainless Steel (SS) was prepared and welded by manual TIG welding by using filler material with 2.4 mm of diameter. Welded 316L SS plate was machined to prepare the specimen for PWHT. PWHT was implemented at 250, 300, 400 °C for 2 and 3 h (400 °C only) and residual stress after relaxation were determined. The evaluation of residual stress and hardness for each specimen was carried out by instrumented indentation technique. The residual stress and hardness were decreased with increasing the heat treatment temperature and holding time.

  20. The effects of machine parameters on residual stress determined using micro-Raman spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Sparks, R.G.; Enloe, W.S.; Paesler, M.A.

    1988-12-01

    The effects of machine parameters on residual stresses in single point diamond turned silicon and germanium have been investigated using micro-Raman spectroscopy. Residual stresses were sampled across ductile feed cuts in < 100 > silicon and germanium which were single point diamond turned using a variety of feed rates, rake angles and clearance angles. High spatial resolution micro-Raman spectra (1{mu}m spot) were obtained in regions of ductile cutting where no visible surface damage was present. The use of both 514-5nm and 488.0nm excitation wavelengths, by virtue of their differing characteristic penetration depths in the materials, allowed determinations of stress profiles as a function of depth into the sample. Previous discussions have demonstrated that such Raman spectra will exhibit asymmetrically broadened peaks which are characteristic of the superposition of a continuum of Raman scatterers from the various depths probed. Depth profiles of residual stress were obtained using computer deconvolution of the resulting asymmetrically broadened raman spectra.

  1. Alternative Gas Mixtures in Arc Spraying: A Chance to Improve Coating Properties and Residual Stress States

    Science.gov (United States)

    Hauer, Michél; Henkel, Knuth Michael; Krebs, Sebastian; Kroemmer, Werner

    2018-01-01

    The highly cavitation erosion-resistant propeller alloys CuAl9Ni5Fe4Mn (Ni-Al-Bronze) and CuMn13Al8Fe3Ni2 (Mn-Al-Bronze) were arc-sprayed using a mixture of nitrogen and 2% of hydrogen as atomizing gas and different traverse speeds. The objective was to identify the influences of the different spraying conditions, such as temperature regime and melting loss, on the resulting residual stress states and coating properties. Residual stresses were measured by the incremental hole-drilling method using ESPI. Temperature measurements were carried out by thermographic imaging. Microstructural, chemical and mechanical analyses were realized to examine adhesive and cohesive properties. Additionally, the cavitation erosion behavior was investigated to analyze cohesive coating properties. The spraying process itself was improved, which was apparent by mainly enhanced deposition efficiency and reduced surface temperatures. The amount of oxides and pores as well as the melting loss of alloying elements were reduced. Moreover, an increased cavitation erosion resistance and thus coating cohesion as well as less residual stresses were identified. The change in atomizing gas diminished the impact of the quenching stresses on the coating properties. In contrast, the adhesive strength, Young's moduli and partially the hardness were slightly reduced. With regard to materials, Ni-Al-Bronze revealed superior coating properties in comparison with Mn-Al-Bronze.

  2. Alternative Gas Mixtures in Arc Spraying: A Chance to Improve Coating Properties and Residual Stress States

    Science.gov (United States)

    Hauer, Michél; Henkel, Knuth Michael; Krebs, Sebastian; Kroemmer, Werner

    2017-11-01

    The highly cavitation erosion-resistant propeller alloys CuAl9Ni5Fe4Mn (Ni-Al-Bronze) and CuMn13Al8Fe3Ni2 (Mn-Al-Bronze) were arc-sprayed using a mixture of nitrogen and 2% of hydrogen as atomizing gas and different traverse speeds. The objective was to identify the influences of the different spraying conditions, such as temperature regime and melting loss, on the resulting residual stress states and coating properties. Residual stresses were measured by the incremental hole-drilling method using ESPI. Temperature measurements were carried out by thermographic imaging. Microstructural, chemical and mechanical analyses were realized to examine adhesive and cohesive properties. Additionally, the cavitation erosion behavior was investigated to analyze cohesive coating properties. The spraying process itself was improved, which was apparent by mainly enhanced deposition efficiency and reduced surface temperatures. The amount of oxides and pores as well as the melting loss of alloying elements were reduced. Moreover, an increased cavitation erosion resistance and thus coating cohesion as well as less residual stresses were identified. The change in atomizing gas diminished the impact of the quenching stresses on the coating properties. In contrast, the adhesive strength, Young's moduli and partially the hardness were slightly reduced. With regard to materials, Ni-Al-Bronze revealed superior coating properties in comparison with Mn-Al-Bronze.

  3. Relation of hardness with FWHM and residual stress of GCr15 steel after shot peening

    Science.gov (United States)

    Fu, Peng; Chu, Ruiqing; Xu, Zhijun; Ding, Guanjun; Jiang, Chuanhai

    2018-02-01

    The variations of XRD full width at half maximum (FWHM), residual stress and hardness for the surface of GCr15 steel after triple shot peening (TSP) as a function of annealing time and temperature are studied. The results show that with the increase of annealing temperature and time, hardness and FWHM increase gradually while compressive residual stress (CRS) decreases gradually. CRS and micro- structure work together on the hardness values, and the micro-structure is the most important factor for hardness. According to establishing the quantitive relationship of hardness with FWHM and CRS, the value of hardness can be calculated; a new type of noncontact and nondestructive hardness testing can be realized by XRD method.

  4. Thermal Aging Effects on Residual Stress and Residual Strain Distribution on Heat Affected Zone of Alloy 600 in Dissimilar Metal Weld

    Energy Technology Data Exchange (ETDEWEB)

    Ham, Junhyuk; Choi, Kyoung Joon; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

    2016-10-15

    Dissimilar metal weld (DMW), consisting of Alloy 600, Alloy 182, and A508 Gr.3, has been widely used as a joining material of the reactor pressure vessel penetration nozzle and the steam generator tubing for pressurized water reactors (PWR) because of its good mechanical strength, thermal conductivity, and corrosion resistance. Residual tensile stress is mainly nominated as a cause of SCC in light water reactors by IAEA report. So, to relax the residual stress, post-weld heat treatment is required after manufacturing process such as welding. However, thermal treatment has a great effect on the microstructure and the chromium depletion profile on Alloy 600, so called sensitization. By this reason, HAZ on Alloy 600 is critical to crack. According to G.A. Young et al., Crack growth rates (CGR) in the Alloy 600 HAZ were about 30 times faster than those in the Alloy 600 base metal tested under the same conditions. And according to Z.P. Lu et al., CGR in the Alloy 600 HAZ can be more than 20 times higher than that in its base metal. There are some methods to measure the exact value of residual stress on the material surface. The most common way is X-ray diffraction method (XRD). The principle of XRD is based on lattice strains and depends on the changes in the spacing of the atomic planes in material. And there is a computer simulation method to estimate residual stress distribution which is called ANSYS. This study was conducted to investigate how thermal aging affects residual stress and residual strain distribution of Alloy 600 HAZ. Following conclusions can be drawn from this study. According to preceding researches and this study, both the relaxation of residual stress and the change of residual strain follow as similar way, spreading out from concentrated region. The result of Vickers micro-hardness tester shows that tensile residual stresses are distributed broadly on the material aged by 15 years. Therefore, HT400{sub Y}15 material is weakest state for PWSCC. The

  5. Experimental and Numerical Studies on Residual Stress in Wide Butt Welds

    Directory of Open Access Journals (Sweden)

    Yang Ding

    2017-01-01

    Full Text Available The presence of residual stress in steel members can significantly compromise the stiffness and fatigue life of steel structural components. This influence becomes more serious for the wide butt welds in the construction of large-sized steel members due to the different residual stress distribution from the normal size butt welds. This paper experimentally studied the residual stress in the wide butt welds through an 8-experiment test program. High residual stress was produced during the wide butt welding and this stress was observed to be even higher than the yield strength of the steel. Moreover, this residual stress in the steel plate was firstly compressive and then transferred into tensile stress with the increase in the distance away from the butt weld line. The magnitude of the residual stress increased with the increase in the width of the welding seams. This paper also developed a finite element model by SYSWELD to simulate the residual stress produced by the wide butt welding. The accuracy of the FE simulation was checked by the reported test results. In order to reduce the residual stress, the ultrasonic peening method was adopted. The analysis results indicated that ultrasonic peening method effectively reduced the residual stress caused by the wide butt welding during the construction.

  6. Development of a measuring and evaluation method for X-ray analysis of residual stresses in the surface region of polycrystalline materials; Entwicklung eines Mess- und Auswerteverfahrens zur roentgenographischen Analyse des Eigenspannungszustandes im Oberflaechenbereich vielkristalliner Werkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Genzel, C.

    2000-11-01

    The topic of the habilitation thesis is the development of an X-ray diffraction method for measurement and depth-resolved analysis of internal stresses in the surface region of polycrystalline materials. The method relies on the basic approach of varying {tau}, the penetration depth of the X-rays in the materials, by the scattering vector g{sub theta{psi}} via stepwise specimen rotation. Thus, depth profiles of the interlattice plane distances d(hkl) in the specimen system can be derived for given direction and inclination angles {theta} and {psi} of the scattering vector. This offers the possibility to identify individual components of the stress tensors of the basic equation of the X-ray diffraction analysis, and to perform separate analyses of those components. For calculation of the relevant internal stress distributions {sigma}{sub ij}({tau}) using the interlattice plane distance profiles, a self-consistent method is established which takes into account the high sensitivity of the derived internal stresses in relation to the interlattice plane distance d{sub 0}(hkl) in the stress-free crystal lattice. The evaluation yields results describing the depth profiles as well as the strain-free interlattice plane distance d{sub 0}(hkl), so that a quantitative analysis is possible of tri-axial internal stress states in the surface region of the materials. (orig./CB) [German] Den Gegenstand der vorliegenden Arbeit bildet die Entwicklung eines roentgenographischen Mess- und Auswerteverfahrens zur tiefenaufgeloesten Analyse des oberflaechennahen Eigenspannungszustandes in vielkristallinen Werkstoffen. Der Grundgedanke der Methode besteht darin, die Eindringtiefe {tau} der Roentgenstrahlung in den Werkstoff durch schrittweise Drehung der Probe um den Streuvektor g{sub {theta}}{sub {psi}} zu variieren. Damit koennen Tiefenprofile der Netzebenenabstaende d(hkl) fuer fest vorgegebene Azimut- und Neigungswinkel {theta} und {psi} des Streuvektors im Probensystem ermittelt

  7. Origin of axial prestretch and residual stress in arteries.

    Science.gov (United States)

    Cardamone, L; Valentín, A; Eberth, J F; Humphrey, J D

    2009-12-01

    The structural protein elastin endows large arteries with unique biological functionality and mechanical integrity, hence its disorganization, fragmentation, or degradation can have important consequences on the progression and treatment of vascular diseases. There is, therefore, a need in arterial mechanics to move from materially uniform, phenomenological, constitutive relations for the wall to those that account for separate contributions of the primary structural constituents: elastin, fibrillar collagens, smooth muscle, and amorphous matrix. In this paper, we employ a recently proposed constrained mixture model of the arterial wall and show that prestretched elastin contributes significantly to both the retraction of arteries that is observed upon transection and the opening angle that follows the introduction of a radial cut in an unloaded segment. We also show that the transmural distributions of elastin and collagen, compressive stiffness of collagen, and smooth muscle tone play complementary roles. Axial prestresses and residual stresses in arteries contribute to the homeostatic state of stress in vivo as well as adaptations to perturbed loads, disease, or injury. Understanding better the development of and changes in wall stress due to individual extracellular matrix constituents thus promises to provide considerable clinically important insight into arterial health and disease.

  8. Origin of Axial Prestretch and Residual Stress in Arteries*

    Science.gov (United States)

    Cardamone, L.; Valentin, A.; Eberth, J.F.; Humphrey, J.D.

    2009-01-01

    The structural protein elastin endows large arteries with unique biological functionality and mechanical integrity, hence its disorganization, fragmentation, or degradation can have important consequences on the progression and treatment of vascular diseases. There is, therefore, a need in arterial mechanics to move from materially uniform, phenomenological, constitutive relations for the wall to those that account for separate contributions of the primary structural constituents: elastin, fibrillar collagens, smooth muscle, and amorphous matrix. In this paper, we employ a recently proposed constrained mixture model of the arterial wall and show that prestretched elastin contributes significantly to both the retraction of arteries that is observed upon transection and the opening angle that follows the introduction of a radial cut in an unloaded segment. We also show that the transmural distributions of elastin and collagen, compressive stiffness of collagen, and smooth muscle tone play complementary roles. Axial prestresses and residual stresses in arteries contribute to the homeostatic state of stress in vivo as well as adaptations to perturbed loads, disease, or injury. Understanding better the development of and changes in wall stress due to individual extracellular matrix constituents thus promises to provide considerable clinically important insight into arterial health and disease. PMID:19123012

  9. Characterization of Residual Stress Effects on Fatigue Crack Growth of a Friction Stir Welded Aluminum Alloy

    Science.gov (United States)

    Newman, John A.; Smith, Stephen W.; Seshadri, Banavara R.; James, Mark A.; Brazill, Richard L.; Schultz, Robert W.; Donald, J. Keith; Blair, Amy

    2015-01-01

    An on-line compliance-based method to account for residual stress effects in stress-intensity factor and fatigue crack growth property determinations has been evaluated. Residual stress intensity factor results determined from specimens containing friction stir weld induced residual stresses are presented, and the on-line method results were found to be in excellent agreement with residual stress-intensity factor data obtained using the cut compliance method. Variable stress-intensity factor tests were designed to demonstrate that a simple superposition model, summing the applied stress-intensity factor with the residual stress-intensity factor, can be used to determine the total crack-tip stress-intensity factor. Finite element, VCCT (virtual crack closure technique), and J-integral analysis methods have been used to characterize weld-induced residual stress using thermal expansion/contraction in the form of an equivalent delta T (change in local temperature during welding) to simulate the welding process. This equivalent delta T was established and applied to analyze different specimen configurations to predict residual stress distributions and associated residual stress-intensity factor values. The predictions were found to agree well with experimental results obtained using the crack- and cut-compliance methods.

  10. Evaluation of residual stresses in laser clad coating at the micrometer scale

    NARCIS (Netherlands)

    Furár, I.; Ocelík, V.; De Hosson, J.T.M.

    2011-01-01

    Residual stresses may have beneficial or detrimental effects to the materials properties and therefore precise knowledge and control of residual stresses are of high practical relevance. For the stress-relaxation measurement at a micro level we explored the slit milling (crack compliance) method

  11. Residual stresses in a co-sintered SOC half-cell during post-sintering cooling

    DEFF Research Database (Denmark)

    Charlas, Benoit; Chatzichristodoulou, Christodoulos; Brodersen, Karen

    2014-01-01

    Due to the thermal expansion mismatch between the layers of a Solid Oxide Cell, residual stresses (thermal stresses) develop during the cooling after sintering. Residual stresses can induce cell curvature for asymmetric cells but more importantly they also result in more fragile cells. Depending...

  12. The Microscopic Origin of Residual Stress for Flat Self-Actuating Piezoelectric Cantilevers

    Directory of Open Access Journals (Sweden)

    Hwang Kyo

    2011-01-01

    Full Text Available Abstract In this study, flat piezoelectric microcantilevers were fabricated under low-stress Pb(Zr0.52Ti0.48O3 (PZT film conditions. They were analyzed using the Raman spectrum and wafer curvature methods. Based on the residual stress analysis, we found that a thickness of 1 μm was critical, since stress relaxation starts to occur at greater thicknesses, due to surface roughening. The (111 preferred orientation started to decrease when the film thickness was greater than 1 μm. The d33 value was closely related to the stress relaxation associated with the preferred orientation changes. We examined the harmonic response at different PZT cantilever lengths and obtained a 9.4-μm tip displacement at 3 Vp-p at 1 kHz. These analyses can provide a platform for the reliable operation of piezoelectric microdevices, potentially nanodevice when one needs to have simultaneous control of the residual stress and the piezoelectric properties.

  13. The Microscopic Origin of Residual Stress for Flat Self-Actuating Piezoelectric Cantilevers.

    Science.gov (United States)

    Lee, Jeong Hoon; Hwang, Kyo Seon; Kim, Tae Song

    2011-12-01

    In this study, flat piezoelectric microcantilevers were fabricated under low-stress Pb(Zr0.52Ti0.48)O3 (PZT) film conditions. They were analyzed using the Raman spectrum and wafer curvature methods. Based on the residual stress analysis, we found that a thickness of 1 μm was critical, since stress relaxation starts to occur at greater thicknesses, due to surface roughening. The (111) preferred orientation started to decrease when the film thickness was greater than 1 μm. The d33 value was closely related to the stress relaxation associated with the preferred orientation changes. We examined the harmonic response at different PZT cantilever lengths and obtained a 9.4-μm tip displacement at 3 Vp-p at 1 kHz. These analyses can provide a platform for the reliable operation of piezoelectric microdevices, potentially nanodevice when one needs to have simultaneous control of the residual stress and the piezoelectric properties.

  14. Shot peening induced phase transformations and residual stresses measurements on austempered cast irons by XRD

    Energy Technology Data Exchange (ETDEWEB)

    Zambon, A. (DIMEG, Univ. di Padova (Italy)); Tiziani, A. (DIMEG, Univ. di Padova (Italy)); Giordano, L. (DIMEG, Univ. di Padova (Italy)); Bonollo, F. (DIMEG, Univ. di Padova (Italy)); Molinari, A. (Dip. Ing. Mater., Univ. di Trento (Italy))

    1994-01-01

    The present work is aimed at evaluating the effect on the residual stress pattern of two concurrent phenomena induced on austempered cast irons by Shot Peening: stresses due to the deformation and stresses produced by the transformation of the mechanically unstable retained austenite. According to XRD determinations of the amounts of the retained austenite variations and of the corresponding stress values, the leading phenomenon in the residual stresses settlment seems to be deformation related. (orig.)

  15. Novel approaches to determining residual stresses by ultramicroindentation techniques: Application to sandblasted austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Frutos, E. [Centro de Bioingenieria, Biomateriales y Nanomedicina, CIBER-BBN, Instituto de Salud Carlos III (Spain)] [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, 28040 Madrid (Spain); Multigner, M. [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, 28040 Madrid (Spain)] [Centro de Bioingenieria, Biomateriales y Nanomedicina, CIBER-BBN, Instituto de Salud Carlos III (Spain); Gonzalez-Carrasco, J.L., E-mail: jlg@cenim.csic.es [Centro Nacional de Investigaciones Metalurgicas, CENIM-CSIC, 28040 Madrid (Spain)] [Centro de Bioingenieria, Biomateriales y Nanomedicina, CIBER-BBN, Instituto de Salud Carlos III (Spain)

    2010-07-15

    This research addresses the determination of residual stresses in sandblasted austenitic steel by ultramicroindentation techniques using a sharp indenter, of which the sensitivity to residual stress effects is said to be inferior to that of spherical ones. The introduction of an angular correction in the model of Wang et al. which relates variations in the maximum load to the presence of residual stresses is proposed. Similarly, the contribution to the hardness of grain size refinement and work hardening, developed as a consequence of the severe plastic deformation during blasting, is determined in order to avoid overestimation of the residual stresses. Measurements were performed on polished cross sections along a length of several microns, thus obtaining a profile of the residual stresses. Results show good agreement with those obtained by synchrotron radiation on the same specimens, which validates the method and demonstrates that microindentation using sharp indenters may be sensitive to the residual stress effect.

  16. Sensitivity of Liquation Cracking to Deposition Parameters and Residual Stresses in Laser Deposited IN718 Alloy

    Science.gov (United States)

    Zhang, Yaocheng; Yang, Li; Chen, Tingyi; Pang, Song; Zhang, Weihui

    2017-10-01

    The laser deposited IN718 alloys were fabricated with laser cladding system under different conditions to estimate the sensitivity of weld metal liquation cracking. The microstructure and the crack characterization of the laser deposited IN718 alloy were investigated, and the effect of metallurgical factors and residual stress on the crack sensitivity was analyzed. The results showed that the continuous dendritic Laves was precipitated and formed a Lave-austenite interface with ambiguous nanohardness distribution. The weld metal liquation cracking was propagated along the laser scanning direction and the buildup direction in the laser deposited IN718 alloy simultaneously, and the Nb-/Mo-riched fine granular clusters were formed in the crack surface. The precipitation amount of the coarse eutectic phases, presented as dendrite or network, was increased in the laser deposited alloy fabricated with IN718/C-Fe-Cr composite powder and slow cooling rate. The total crack length and the maximum crack length were decreased by increasing cooling rate, and the transverse residual stress was increased with increasing buildup layer number. The crack sensitivity of the laser deposited IN718 alloy was increased by the crack initiation provided by the metallurgical defects and the eutectic phases with low melting temperatures, and then, crack propagated along the continuous phase under the transverse residual stress.

  17. Sensitivity of Liquation Cracking to Deposition Parameters and Residual Stresses in Laser Deposited IN718 Alloy

    Science.gov (United States)

    Zhang, Yaocheng; Yang, Li; Chen, Tingyi; Pang, Song; Zhang, Weihui

    2017-11-01

    The laser deposited IN718 alloys were fabricated with laser cladding system under different conditions to estimate the sensitivity of weld metal liquation cracking. The microstructure and the crack characterization of the laser deposited IN718 alloy were investigated, and the effect of metallurgical factors and residual stress on the crack sensitivity was analyzed. The results showed that the continuous dendritic Laves was precipitated and formed a Lave-austenite interface with ambiguous nanohardness distribution. The weld metal liquation cracking was propagated along the laser scanning direction and the buildup direction in the laser deposited IN718 alloy simultaneously, and the Nb-/Mo-riched fine granular clusters were formed in the crack surface. The precipitation amount of the coarse eutectic phases, presented as dendrite or network, was increased in the laser deposited alloy fabricated with IN718/C-Fe-Cr composite powder and slow cooling rate. The total crack length and the maximum crack length were decreased by increasing cooling rate, and the transverse residual stress was increased with increasing buildup layer number. The crack sensitivity of the laser deposited IN718 alloy was increased by the crack initiation provided by the metallurgical defects and the eutectic phases with low melting temperatures, and then, crack propagated along the continuous phase under the transverse residual stress.

  18. Residual stress determination in thermally sprayed metallic deposits by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Keller, Thomas; Margadant, Nikolaus; Pirling, Thilo; Riegert-Escribano, Maria J.; Wagner, Werner

    2004-05-25

    Neutron diffraction was used to obtain spatially resolved strain and stress profiles in thermally sprayed metallic 'NiCrAlY' deposits (chemical composition 67 wt.% Ni, 22 wt.% Cr, 10 wt.% Al, 1 wt.% Y) and the underlying steel substrates. Samples of four different spray techniques were analyzed: atmospheric and water stabilized plasma spraying (APS and WSP), flame spraying (FS) and wire arc spraying (WAS). The results are quantitatively compared with the average in-plane residual stress determined by complementary bending tests and the hole drilling technique. While the stress profiles from the surface to the interface in the deposits are similar for all investigated spray techniques, their absolute values and gradients vary strongly. This is attributed to different quenching stresses from the impinging particles, different thermal histories the deposit/substrate systems undergo during the spraying and subsequent cooling, and also to different coating properties. In the water stabilized plasma sprayed and the wire arc sprayed deposits, a gradient in the stress-free lattice parameter was observed. Crack formation is found to be a dominant mechanism for stress relaxation in the surface plane.

  19. Final Report: Characterization of Canister Mockup Weld Residual Stresses

    Energy Technology Data Exchange (ETDEWEB)

    Enos, David [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bryan, Charles R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2016-12-01

    Stress corrosion cracking (SCC) of interim storage containers has been indicated as a high priority data gap by the Department of Energy (DOE) (Hanson et al., 2012), the Electric Power Research Institute (EPRI, 2011), the Nuclear Waste Technical Review Board (NWTRB, 2010a), and the Nuclear Regulatory Commission (NRC, 2012a, 2012b). Uncertainties exist in terms of the environmental conditions that prevail on the surface of the storage containers, the stress state within the container walls associated both with weldments as well as within the base metal itself, and the electrochemical properties of the storage containers themselves. The goal of the work described in this document is to determine the stress states that exists at various locations within a typical storage canister by evaluating the properties of a full-diameter cylindrical mockup of an interim storage canister. This mockup has been produced using the same manufacturing procedures as the majority of the fielded spent nuclear fuel interim storage canisters. This document describes the design and procurement of the mockup and the characterization of the stress state associated with various portions of the container. It also describes the cutting of the mockup into sections for further analyses, and a discussion of the potential impact of the results from the stress characterization effort.

  20. Comparison of Residual Stress Characterization Techniques Using an Interference Fit Sample (Preprint)

    Science.gov (United States)

    2017-04-06

    AFRL-RX-WP-JA-2017-0329 COMPARISON OF RESIDUAL STRESS CHARACTERIZATION TECHNIQUES USING AN INTERFERENCE FIT SAMPLE (PREPRINT...To) 3 April 2017 Interim 19 March 2014 – 3 March 2017 4. TITLE AND SUBTITLE COMPARISON OF RESIDUAL STRESS CHARACTERIZATION TECHNIQUES USING AN...work. 14. ABSTRACT (Maximum 200 words) Residual stress in an engineering component induced from processing is pervasive and can impact the

  1. Effect of high-pressure cooling on the residual stress in Ti-alloys during machining

    OpenAIRE

    Vosough, Manouchehr

    2005-01-01

    Titanium alloys are widely used in aerospace industry but also in other industry sectors. Details for compressors used for generation and petrochemical plants and medical devices can be mentioned as a few examples. Plastic deformation during forming of the metals introduces residual stresses. Fatigue, creep and corrosion are typical failure mechanisms that are stopped or accelerated in the presence of tensile residual stress. Metal cutting as a manufacturing method generates residual stresses...

  2. Dynamic response and residual stress fields of Ti6Al4V alloy under shock wave induced by laser shock peening

    Science.gov (United States)

    Sun, Rujian; Li, Liuhe; Zhu, Ying; Zhang, Lixin; Guo, Wei; Peng, Peng; Li, Bo; Guo, Chao; Liu, Lei; Che, Zhigang; Li, Weidong; Sun, Jianfei; Qiao, Hongchao

    2017-09-01

    Laser shock peening (LSP), an innovative surface treatment technique, generates compressive residual stress on the surface of metallic components to improve their fatigue performance, wear resistance and corrosion resistance. To illustrate the dynamic response during LSP and residual stress fields after LSP, this study conducted FEM simulations of LSP in a Ti6Al4V alloy. Results showed that when power density was 7 GW cm-2, a plastic deformation occurred at 10 ns during LSP and increased until the shock pressure decayed below the dynamic yield strength of Ti6Al4V after 60 ns. A maximum tensile region appeared beneath the surface at around 240 ns, forming a compressive-tensile-compressive stress sandwich structure with a thickness of 98, 1020 and 606 μm for each layer. After the model became stabilized, the value of the surface residual compressive stress was 564 MPa at the laser spot center. Higher value of residual stress across the surface and thicker compressive residual stress layers were achieved by increasing laser power density, impact times and spot sizes during LSP. A ‘Residual stress hole’ occurred with a high laser power density of 9 GW cm-2 when laser pulse duration was 10 ns, or with a long laser pulse duration of 20 ns when laser power density was 7 GW cm-2 for Ti6Al4V. This phenomenon occurred because of the permanent reverse plastic deformation generated at laser spot center.

  3. Neutron scattering residual stress measurements on gray cast iron brake discs

    Energy Technology Data Exchange (ETDEWEB)

    Spooner, S.; Payzant, E.A.; Hubbard, C.R. [and others

    1996-11-01

    Neutron diffraction was used to investigate the effects of a heat treatment designed to remove internal residual stresses in brake discs. It is believed that residual stresses may change the rate of deformation of the discs during severe braking conditions when the disc temperature is increased significantly. Neutron diffraction was used to map out residual strain distributions in a production disc before and after a stress-relieving heat treatment. Results from these neutron diffraction experiments show that some residual strains were reduced by as much as 400 microstrain by stress relieving. 5 refs., 5 figs., 1 tab.

  4. Effect of laser shock peening on residual stress and fatigue life of clad 2024 aluminium sheet containing scribe defects

    Energy Technology Data Exchange (ETDEWEB)

    Dorman, M. [Department of Aerospace Engineering, Cranfield University, Cranfield, Beds, MK43 0AL (United Kingdom); Toparli, M.B. [Materials Engineering, The Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Smyth, N.; Cini, A. [Department of Materials, Cranfield University, Cranfield, Beds, MK43 0AL (United Kingdom); Fitzpatrick, M.E. [Materials Engineering, The Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Irving, P.E., E-mail: p.e.irving@cranfield.ac.uk [Department of Materials, Cranfield University, Cranfield, Beds, MK43 0AL (United Kingdom)

    2012-06-30

    Highlights: Black-Right-Pointing-Pointer Effect of laser peen intensity on local residual stress fields in 2024 aluminium. Black-Right-Pointing-Pointer Peening induces significant changes in surface topography and local hardness. Black-Right-Pointing-Pointer Residual stress at peen spot centre in tension, spot overlap in compression. Black-Right-Pointing-Pointer Notched fatigue lives increased; crack morphology correlated to residual stress field. Black-Right-Pointing-Pointer Large peening power densities can cause fatigue life reduction in notched samples. - Abstract: Laser peening at a range of power densities has been applied to 2 mm-thick sheets of 2024 T351 aluminium. The induced residual stress field was measured using incremental hole drilling and synchrotron X-ray diffraction techniques. Fatigue samples were subjected to identical laser peening treatments followed by scribing at the peen location to introduce stress concentrations, after which they were fatigue tested. The residual stresses were found to be non-biaxial: orthogonal to the peen line they were tensile at the surface, moving into the desired compression with increased depth. Regions of peen spot overlap were associated with large compression strains; the centre of the peen spot remaining tensile. Fatigue lives showed moderate improvement over the life of unpeened samples for 50 {mu}m deep scribes, and slight improvement for samples with 150 {mu}m scribes. Use of the residual stress intensity K{sub resid} approach to calculate fatigue life improvement arising from peening was unsuccessful at predicting the relative effects of the different peening treatments. Possible reasons for this are explored.

  5. Prediction of Residual Stress Distributions in Welded Sections of P92 Pipes with Small Diameter and Thick Wall based on 3D Finite Element Simulation

    Science.gov (United States)

    Wang, Xiaowei; Gong, Jianming; Zhao, Yanping; Wang, Yanfei

    2015-05-01

    This study used ABAQUS finite element (FE) software to investigate the residual stress distributions of P92 welded pipes in both the as-weld and post weld heat treated (PWHT) condition. Sequential coupling quasi-static thermo-mechanical in conjunction with moving double ellipsoidal heat source and an element add/remove technique to simulate deposition of new weld material, are combined in the 3D FE analysis. To validate the simulation results, the residual stresses in axial direction at the surface of pipe were measured by X-ray diffraction technique and compared with the results of FE analysis. Detailed characteristic distributions of the residual stresses are discussed. Results show that the FE model can predict the residual stress distributions satisfactorily. Highest residual stresses on the outer surface are found in the last weld bead to be deposited. And the highest tensile residual stress for the full welded section take place in heat affected zone (HAZ) near the middle thickness. Larger residual sstress can be found around the welding start point along the pipe circumference. Comparison of heat treated specimen and untreated specimen illustrates that PWHT has a strong effect on the residual stress field.

  6. Thickness dependent residual stress in sputtered AlN thin films

    Energy Technology Data Exchange (ETDEWEB)

    Pobedinskas, Paulius, E-mail: paulius.pobedinskas@uhasselt.be [Institute for Materials Research (IMO), Hasselt University, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); Bolsee, Jean-Christophe; Dexters, Wim [Institute for Materials Research (IMO), Hasselt University, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); Ruttens, Bart [Institute for Materials Research (IMO), Hasselt University, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); IMOMEC, IMEC vzw, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); Mortet, Vincent [Institute for Materials Research (IMO), Hasselt University, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); IMOMEC, IMEC vzw, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); LAAS, CNRS-Universite de Toulouse, 7 av. du Colonel Roche, F-31077 Toulouse (France); D' Haen, Jan; Manca, Jean V. [Institute for Materials Research (IMO), Hasselt University, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); IMOMEC, IMEC vzw, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); Haenen, Ken, E-mail: ken.haenen@uhasselt.be [Institute for Materials Research (IMO), Hasselt University, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); IMOMEC, IMEC vzw, Wetenschapspark 1, B-3590 Diepenbeek (Belgium)

    2012-11-01

    Thin aluminum nitride (AlN) films of different thickness are deposited by DC-pulsed magnetron sputtering under identical conditions on sapphire (0001) and silicon (100) substrates. An investigation of the residual stress, morphology and structural properties is carried out. The thickness of the films covers the range from 17 nm to 3.9 {mu}m. A higher compressive residual stress is measured for the thinner films and the presence of a stress gradient is proven. X-ray diffraction (XRD) studies show that all AlN films are achieved with perfect c-axis orientation perpendicular to the film surface and that the films are biaxially strained. XRD rocking curves reveal that AlN films on sapphire are highly oriented for all film thicknesses, whereas AlN film growth on silicon starts highly disoriented and the film quality improves with film thickness. Surface analysis by atomic force microscopy shows a continuous film roughening and decrease of grain boundary density with increasing film thickness.

  7. Evaluation of the residue from microset on various metal surfaces.

    Energy Technology Data Exchange (ETDEWEB)

    Brumbach, Michael Todd

    2011-04-01

    Fast-curing impression materials are sometimes used to cast negative-mold replications of physical defects on material surfaces. The negative-mold impressions can then be used for further measurements to record the nature of the defect. These impression materials have been designed to cure quickly, and with very low adhesion, so that they can be easily removed from the surface leaving little residual contamination. Unfortunately, some contaminant is retained by the substrate material. This investigation seeks to identify the composition and quantity of the remaining material upon removal of Microset Synthetic Rubber Replicating Compound from several material surfaces. Coe-Flex was used as a relative comparison to Microset. On fifteen different substrate materials the Microset leaves no visible trace of contaminant, however, X-ray photoelectron spectroscopy shows evidence of a thin silicone-based contaminant film of approximately 2 nm thickness.

  8. Thermal-induced residual stresses affect the fractographic patterns of zirconia-veneer dental prostheses.

    Science.gov (United States)

    Belli, Renan; Petschelt, Anselm; Lohbauer, Ulrich

    2013-05-01

    Veneer fractures in dental zirconia-veneer prostheses are more frequent clinically than in conventional metal-ceramic systems. This is thought to be due to the increased residual stresses generated within the veneer during fabrication when zirconia is the infrastructure material. This investigation aimed to analyze the fractographic features of fractured zirconia-veneer dental crowns submitted to a load-to-failure test and to a more clinically relevant in vitro chewing simulation fatigue test. As-sintered and sandblasted zirconia copings were veneered with glass-ceramic with different coefficients of thermal expansion and cooled following two cooling rates, creating, this way, different levels of stresses within the veneer. Crowns with different thermal mismatch combinations and different cooling rates were hypothesized to present particular fracture patterns. A careful examination of >1000 scanning electron microscopy images of the fracture surfaces was conducted in search of characteristic fractographic markings of fracture mechanisms connected to the stress state of the veneer. Distinctive structural features could be observed between groups veneered with the two different glass-ceramics and between fractured crowns under static and cyclic loading. The presence/absence of residual stresses zones within the veneer have shown to play the major role in the fracture pattern of zirconia-veneer dental prostheses. For the fatigue crowns, the zirconia core was never exposed, either for sandblasted and as-sintered groups. Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. Mapping residual stresses in PbWO$_{4}$ crystals using photo-elastic analysis

    CERN Document Server

    Lebeau, Michel; Majni, G; Paone, N; Pietroni, P; Rinaldi, D

    2005-01-01

    Large scintillating crystals are affected by internal stresses induced by the crystal growth temperature gradient remanence. Cutting boules (ingots) into finished crystal shapes allows for a partial tension relaxation but residual stresses remain the main cause of breaking. Quality control of residual stresses is essential in the application of Scintillating Crystals to high-energy physics calorimeters (e.g. CMS ECAL at CERN LHC). In this context the industrial process optimisation towards stress reduction is mandatory. We propose a fast technique for testing samples during the production process in order to evaluate the residual stress distribution after the first phases of mechanical processing. We mapped the stress distribution in PbWO/sub 4/slabs cut from the same production boule. The analysis technique is based on the stress intensity determination using the photo-elastic properties of the samples. The stress distribution is mapped in each sample. The analysis shows that there are regions of high residu...

  10. Effects of Metal Types on Residual Stress in Electron-Beam Welding Joints with Sheet Metals

    National Research Council Canada - National Science Library

    Nagai, Takuya; Kasai, Ryu; Ueno, Kunika; Mochizuki, Masahito; Suga, Tetsuo

    2015-01-01

    The effect of metal types on the residual stresses has been researched through X-ray stress measurement for the electron-beam welding joints made of sheet metals with a thickness of approximately 10 mm...

  11. The Effect of Welding Residual Stress for Making Artificial Stress Corrosion Crack in the STS 304 Pipe

    Directory of Open Access Journals (Sweden)

    Jae-Seong Kim

    2015-01-01

    Full Text Available The stress corrosion crack is one of the fracture phenomena for the major structure components in nuclear power plant. During the operation of a power plant, stress corrosion cracks are initiated and grown especially in dissimilar weldment of primary loop components. In particular, stress corrosion crack usually occurs when the following three factors exist at the same time: susceptible material, corrosive environment, and tensile stress (residual stress included. Thus, residual stress becomes a critical factor for stress corrosion crack when it is difficult to improve the material corrosivity of the components and their environment under operating conditions. In this study, stress corrosion cracks were artificially produced on STS 304 pipe itself by control of welding residual stress. We used the instrumented indentation technique and 3D FEM analysis (using ANSYS 12 to evaluate the residual stress values in the GTAW area. We used the custom-made device for fabricating the stress corrosion crack in the inner STS 304 pipe wall. As the result of both FEM analysis and experiment, the stress corrosion crack was quickly generated and could be reproduced, and it could be controlled by welding residual stress.

  12. Stress Free Temperature Testing and Residual Stress Calculations on Out-of-Autoclave Composites

    Science.gov (United States)

    Cox, Sarah; Tate, LaNetra C.; Danley, Susan; Sampson, Jeff; Taylor, Brian; Miller, Sandi

    2012-01-01

    Future launch vehicles will require the incorporation large composite parts that will make up primary and secondary components of the vehicle. NASA has explored the feasibility of manufacturing these large components using Out-of-Autoclave impregnated carbon fiber composite systems through many composites development projects. Most recently, the Composites for Exploration Project has been looking at the development of a 10 meter diameter fairing structure, similar in size to what will be required for a heavy launch vehicle. The development of new material systems requires the investigation of the material properties and the stress in the parts. Residual stress is an important factor to incorporate when modeling the stresses that a part is undergoing. Testing was performed to verify the stress free temperature with two-ply asymmetric panels. A comparison was done between three newly developed out of autoclave IM7 /Bismalieimide (BMI) systems. This paper presents the testing results and the analysis performed to determine the residual stress of the materials.

  13. Residual Stress Estimation and Fatigue Life Prediction of an Autofrettaged Pressure Vessel

    Energy Technology Data Exchange (ETDEWEB)

    Song, Kyung Jin; Kim, Eun Kyum; Koh, Seung Kee [Kunsan Nat’l Univ., Kunsan (Korea, Republic of)

    2017-09-15

    Fatigue failure of an autofrettaged pressure vessel with a groove at the outside surface occurs owing to the fatigue crack initiation and propagation at the groove root. In order to predict the fatigue life of the autofrettaged pressure vessel, residual stresses in the autofrettaged pressure vessel were evaluated using the finite element method, and the fatigue properties of the pressure vessel steel were obtained from the fatigue tests. Fatigue life of a pressure vessel obtained through summation of the crack initiation and propagation lives was calculated to be 2,598 cycles for an 80% autofrettaged pressure vessel subjected to a pulsating internal pressure of 424 MPa.

  14. Finite element modelling of residual stresses in shot-peened steam turbine blades

    OpenAIRE

    Newby, M.; James, MN; Hattingh, DG

    2014-01-01

    The attachment region in steam turbine blades is critical to structural integrity, and hence, surface treatment by shot peening or roller burnishing is commonly used to induce compressive residual stresses in the fir-tree region of the blade. In particular, the last stage blades on the low pressure rotors present the highest risk in terms of catastrophic failure due to their size and operating conditions. These blades have a mass of some 24-kg and operate in a wet steam environment at approxi...

  15. A new dynamical diffraction-based technique of residual stress measurements in thin films

    CERN Document Server

    Agamalian, M; Kaiser, H; Rehm, C; Werner, S A

    2002-01-01

    The recently discovered dynamical diffraction effect 'neutron camel' was used for residual stress measurements in a thick Si (111) crystal coated with a 2000 A-thick Ni film. The observed asymmetry of the back-face rocking curve corresponds to the bending radius of propor to 19 km and the tension force applied to the Ni film is propor to 90 N/m. Relative deformation of the Si crystallographic cells in the vicinity of diffractive surfaces is vertical stroke partial deriv u sub z /partial deriv z vertical stroke approx 1.6 x 10 sup - sup 6. (orig.)

  16. An Assessment of Subsurface Residual Stress Analysis in SLM Ti-6Al-4V

    Directory of Open Access Journals (Sweden)

    Tatiana Mishurova

    2017-03-01

    Full Text Available Ti-6Al-4V bridges were additively fabricated by selective laser melting (SLM under different scanning speed conditions, to compare the effect of process energy density on the residual stress state. Subsurface lattice strain characterization was conducted by means of synchrotron diffraction in energy dispersive mode. High tensile strain gradients were found at the frontal surface for samples in an as-built condition. The geometry of the samples promotes increasing strains towards the pillar of the bridges. We observed that the higher the laser energy density during fabrication, the lower the lattice strains. A relief of lattice strains takes place after heat treatment.

  17. Quantifying Volcanic Stresses from Residual Stress Preserved in Magnetite and Zircon

    Science.gov (United States)

    Leonhardi, T. C.; Befus, K.; Manga, M.; Stan, C. V.; Tamura, N.

    2016-12-01

    Stresses active in volcanic systems are intimately linked with the processes driving magma chamber evolution and volcanic eruptions. These processes are difficult to quantify directly. Instead, insights come from a combination of modeling, geophysical observations, petrology and geochemistry. To directly quantify the forces and stresses associated with volcanic systems (such as chamber over-pressure) we need to develop techniques that provide new insights into volcanic processes. Here we quantified volcanic stresses in crystals from two units erupted from Yellowstone caldera. We used the Laue x-ray microdiffraction technique to measure preserved elastic lattice strain and the equivalent stress required to produce the strain. We analyzed zircon and magnetite crystals from pumice clasts in the pyroclastic fall deposit from the Tuff of Bluff Point and a flow front sample of the effusive Summit Lake lava flow. Analyses were performed using the x-ray microdiffraction beamline (12.3.2) at the Advanced Light Source, Lawrence Berkeley National Lab. Zircon preserved residual stress values in the range of 290-430 MPa for both units. Magnetite from the Tuff of Bluff Point preserves stress values of 310-370 MPa, whereas Summit Lake magnetite preserved values of 210-280 MPa. These values are greater that the estimates for lithostatic pressure in the final shallow storage chamber. If the values do represent the minerals' formation depth, then this indicates magnetite and zircon formed early in the magmatic system at greater depth. If true, residual stress in zircon and magnetite may be used as a crystallization geobarometer. Alternatively, if these values did not result from storage depth, they could reflect other processes in the chamber and conduit (such as fragmentation and thermal quenching). The observed differences in magnetite values suggest a change in the storage depth and/or volcanic stresses active in eruptions of the two deposits. For zircon, recoil damage and trace

  18. An accurate method for determining residual stresses with magnetic non-destructive techniques in welded ferromagnetic steels

    Science.gov (United States)

    Vourna, P.

    2016-03-01

    The scope of the present research work was to investigate the proper selection criteria for developing a suitable methodology for the accurate determination of residual stresses existing in welded parts. Magnetic non-destructive testing took place by the use of two magnetic non-destructive techniques: by the measurement of the magnetic Barkhausen noise and by the evaluation of the magnetic hysteresis loop parameters. The spatial distribution of residual stresses in welded metal parts by both non-destructive magnetic methods and two diffraction methods was determined. The conduction of magnetic measurements required an initial calibration of ferromagnetic steels. Based on the examined volume of the sample, all methods used were divided into two large categories: the first one was related to the determination of surface residual stress, whereas the second one was related to bulk residual stress determination. The first category included the magnetic Barkhausen noise and the X-ray diffraction measurements, while the second one included the magnetic permeability and the neutron diffraction data. The residual stresses determined by the magnetic techniques were in a good agreement with the diffraction ones.

  19. Measuring residual stress in ceramic zirconia-porcelain dental crowns by nanoindentation.

    Science.gov (United States)

    Zhang, Y; Allahkarami, M; Hanan, J C

    2012-02-01

    Residual stress plays a critical role in failure of ceramic dental crowns. The magnitude and distribution of residual stress in the crown system are largely unknown. Determining the residual stress quantitatively is challenging since the crown has such complex contours and shapes. This work explored the feasibility and validity of measuring residual stress of zirconia and porcelain in ceramic crowns by nanoindentation. Nanoindentation tests were performed on the cross-section of a crown for both porcelain and zirconia along four critical locations: the thickest, thinnest and medium porcelain thicknesses. Zirconia and porcelain pieces, chipped off from the crown and annealed at 400 °C, were used as reference samples. The residual stress was determined by comparing the measured hardness of the stressed sample with that of the reference sample. Nanoindentation impression images were acquired through a scanning probe microscope (SPM) equipped with a Hysitron Triboindenter. Zirconia showed large pile-up. Residual stress is determined along the thickness of crowns at the chosen locations for both porcelain and zirconia. The measured results were compared with the results from X-ray diffraction (XRD) and finite element modeling (FEM). Results show there are large amounts of residual stresses in the dental crown and their magnitude differs between locations due to the complex shape of the crown. The average residual stress readings were as high as -637 MPa and 323 MPa for zirconia and porcelain respectively. Copyright © 2011 Elsevier Ltd. All rights reserved.

  20. Quenching and Cold-Work Residual Stresses in Aluminum Hand Forgings : Contour Method Measurement and FEM Prediction

    Energy Technology Data Exchange (ETDEWEB)

    Prime, M. B. (Michael B.); Newborn, M. A. (Mark A.); Balog, J. A. (John A.)

    2003-01-01

    The cold-compression stress relief process used to reduce the quench-induced stresses in high-strength aerospace aluminum alloy forgings does not fully relieve the stresses. This study measured and predicted the residual stress in 7050-T74 (solution heat treated, quenched, and artificially overaged) and 7050-T7452 (cold compressed prior to aging) hand forgings. The manufacturing process was simulated by finite element analysis. First, a thermal analysis simulated the quench using appropriate thermal boundary conditions and temperature dependent material properties. Second, a structural analysis used the thermal history and a temperature and strain-rate dependent constitutive model to predict the stresses after quenching. Third, the structural analysis was continued to simulate the multiple cold compressions of the stress relief process. Experimentally, the residual stresses in the forgings were mapped using the contour method, which involved cutting the forgings using wire EDM and then measuring the contour of the cut surface using a CMM. Multiple cuts were used to map different stress components. The results show a spatially periodic variation of stresses that results from the periodic nature of the cold work stress relief process. The results compare favorably with the finite element prediction of the stresses.

  1. Single lump breast surface stress assessment study

    Science.gov (United States)

    Vairavan, R.; Ong, N. R.; Sauli, Z.; Kirtsaeng, S.; Sakuntasathien, S.; Paitong, P.; Alcain, J. B.; Lai, S. L.; Retnasamy, V.

    2017-09-01

    Breast cancer is one of the commonest cancers diagnosed among women around the world. Simulation approach has been utilized to study, characterize and improvise detection methods for breast cancer. However, minimal simulation work has been done to evaluate the surface stress of the breast with lumps. Thus, in this work, simulation analysis was utilized to evaluate and assess the breast surface stress due to the presence of a lump within the internal structure of the breast. The simulation was conducted using the Elmer software. Simulation results have confirmed that the presence of a lump within the breast causes stress on the skin surface of the breast.

  2. Residual stress profiles in veneering ceramic on Y-TZP, alumina and ZTA frameworks: measurement by hole-drilling.

    Science.gov (United States)

    Fukushima, K A; Sadoun, M J; Cesar, P F; Mainjot, A K

    2014-02-01

    The residual stress profile developed within the veneering ceramic during the manufacturing process is an important predicting factor in chipping failures, which constitute a well-known problem with yttria-tetragonal-zirconia polycrystal (Y-TZP) based restorations. The objectives of this study are to measure and to compare the residual stress profile in the veneering ceramic layered on three different polycrystalline ceramic framework materials: Y-TZP, alumina polycrystal (AL) and zirconia toughened alumina (ZTA). The stress profile was measured with the hole-drilling method in bilayered disk samples of 19 mm diameter with a 0.7 mm thick Y-TZP, AL or ZTA framework and a 1.5mm thick layer of the corresponding veneering ceramic. The AL samples exhibited increasing compressive stresses with depth, while compressive stresses switching into interior tensile stresses were measured in Y-TZP samples. ZTA samples exhibited compressive stress at the ceramic surface, decreasing with depth up to 0.6mm from the surface, and then becoming compressive again near the framework. Y-TZP samples exhibited a less favorable stress profile than those of AL and ZTA samples. Results support the hypothesis of the occurrence of structural changes within the Y-TZP surface in contact with the veneering ceramic to explain the presence of tensile stresses. Even if the presence of Y-TZP in the alumina matrix seems to negatively affect the residual stress profiles in ZTA samples in comparison with AL samples, the registered profiles remain positive in terms of veneer fracture resistance. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  3. Residual stress measurement in textured thin film by grazing-incidence X-ray diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Ma, C.-H.; Huang, J.-H.; Chen, Haydn

    2002-10-15

    Measurements of residual stresses in textured thin films have always been problematic. In this article, a new experimental method using grazing-incidence X-ray diffraction is presented with its principles based upon the conventional sin{sup 2}{psi} method. Instead of using the Bragg-Brentano (B-B) or Seemann-Bohlin geometry, the proposed method utilizes an asymmetrical diffraction geometry for which the X-ray beam is incident at a grazing angle {gamma} to the sample surface, while the angle {psi} is the tilt angle of the sample surface as defined by the conventional sin{sup 2}{psi} method. Basic equations involved in the X-ray residual stress analysis are described, along with exemplified experimental data. Analysis shows that, for an isotropic medium, strain measured using this grazing-incidence geometry assumes a linear relationship with the geometrical parameter cos{sup 2}{alpha} sin{sup 2}{psi}, where the angle {alpha} is a constant and is defined as the Bragg angle at {psi}=0 deg., {theta}{sub o}, minus the grazing incidence angle {gamma}, i.e. {alpha}={theta}{sub o}-{gamma}. The grazing-incidence diffraction geometry effectively increases the irradiation volume from a thin-film specimen, thereby giving rise to higher intensity for high-angle Bragg peaks than the conventional B-B geometry. The proposed analysis has another advantage, in that the inhomogeneous sample casts little effect on the residual stress results when compared to the traditional sin{sup 2}{psi} method.

  4. Influence of thermal expansion mismatch on residual stress profile in veneering ceramic layered on zirconia: Measurement by hole-drilling.

    Science.gov (United States)

    Mainjot, Amélie K; Najjar, Achref; Jakubowicz-Kohen, Boris D; Sadoun, Michaël J

    2015-09-01

    Mismatch in thermal expansion coefficient between core and veneering ceramic (Δα=αcore-αveneer, ppm/°C) is reported as a crucial parameter influencing veneer fractures with Yttria-tetragonal-zirconia-polycrystal (Y-TZP) prostheses, which still constitutes a misunderstood problem. However, the common positive Δα concept remains empirical. The objective of this study is to investigate the Δα dependence of residual stress profiles in veneering ceramic layered on Y-TZP frameworks. The stress profile was measured with the hole-drilling method in bilayered disc samples of 20mm diameter with a 0.7mm thick Y-TZP framework and a 1.5mm thick veneer layer. 3 commercial and 4 experimental veneering ceramics (n=3 per group) were used to obtain different Δα varying from -1.3ppm/°C to +3.2ppm/°C, which were determined by dilatometric analyses. Veneer fractures were observed in samples with Δα≥+2.3 or ≤-0.3ppm/°C. Residual stress profiles measured in other groups showed compressive stresses in the surface, these stresses decreasing with depth and then becoming more compressive again near the interface. Small Δα variations were shown to induce significant changes in residual stress profiles. Compressive stress near the framework was found to decrease inversely to Δα. Veneer CTE close to Y-TZP (+0.2ppm/°C Δα) gived the most favorable stress profile. Yet, near the framework, Δα-induced residual stress varied inversely to predictions. This could be explained by the hypothesis of structural changes occurrence within the Y-TZP surface. Consequently, the optimum Δα value cannot be determined before understanding Y-TZP's particular behavior when veneered. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  5. Finite element analysis of residual stress in the welded zone of a ...

    Indian Academy of Sciences (India)

    Home; Journals; Bulletin of Materials Science; Volume 27; Issue 2. Finite element analysis of residual stress in the welded zone of a high strength steel ... The distribution of the residual stress in the weld joint of HQ130 grade high strength steel was investigated by means of finite element method (FEM) using ANSYS ...

  6. Residual thermal stresses around bonded fibre metal laminate repair patches on an aircraft fuselage

    NARCIS (Netherlands)

    Vlot, A.; Soerjanto, T.; Yeril, I.; Schelling, J.A.

    1998-01-01

    Residual stresses are present after elevated temperature cure of adhesively bonded patches to cracked aircraft structures. These residual stresses will affect the performance and the durability of the repair. Strain and temperature measurements were taken on a real aircraft fuselage section during

  7. A novel biaxial specimen for inducing residual stresses in thermoset polymers and fibre composite material

    DEFF Research Database (Denmark)

    Jakobsen, Johnny; Andreasen, Jens Henrik; Jensen, Martin

    2015-01-01

    material behaviour. Experimental strain release measurements and the analytical solution determine the residual stress state present in the material. A demonstration on neat epoxy is conducted and residual stress predictions of high accuracy and repeatability have been achieved. The precise determination...

  8. On the role of the residual stress state in product manufacturing

    NARCIS (Netherlands)

    Zijlstra, G.; Groen, M.; Post, J.; Ocelik, V.; de Hosson, J.Th.M.

    2016-01-01

    This paper concentrates on the effect of the residual stress state during product manufacturing of AISI 420 steel on the final shape of the product. The work includes Finite Element (FE) calculations of the distribution of the residual stresses after metal forming and a heat treatment. The evolution

  9. Residual stress measurement in a metal microdevice by micro Raman spectroscopy

    Science.gov (United States)

    Song, Chang; Du, Liqun; Qi, Leijie; Li, Yu; Li, Xiaojun; Li, Yuanqi

    2017-10-01

    Large residual stress induced during the electroforming process cannot be ignored to fabricate reliable metal microdevices. Accurate measurement is the basis for studying the residual stress. Influenced by the topological feature size of micron scale in the metal microdevice, residual stress in it can hardly be measured by common methods. In this manuscript, a methodology is proposed to measure the residual stress in the metal microdevice using micro Raman spectroscopy (MRS). To estimate the residual stress in metal materials, micron sized β-SiC particles were mixed in the electroforming solution for codeposition. First, the calculated expression relating the Raman shifts to the induced biaxial stress for β-SiC was derived based on the theory of phonon deformation potentials and Hooke’s law. Corresponding micro electroforming experiments were performed and the residual stress in Ni-SiC composite layer was both measured by x-ray diffraction (XRD) and MRS methods. Then, the validity of the MRS measurements was verified by comparing with the residual stress measured by XRD method. The reliability of the MRS method was further validated by the statistical student’s t-test. The MRS measurements were found to have no systematic error in comparison with the XRD measurements, which confirm that the residual stresses measured by the MRS method are reliable. Besides that, the MRS method, by which the residual stress in a micro inertial switch was measured, has been confirmed to be a convincing experiment tool for estimating the residual stress in metal microdevice with micron order topological feature size.

  10. Residual stress analysis in carbon fiber-reinforced SiC ceramics; Eigenspannungsanalyse in kohlenstoffaserverstaerkten SiC-Keramiken

    Energy Technology Data Exchange (ETDEWEB)

    Broda, M.

    1998-12-31

    Systematic residual stress analyses are reported, carried out in long-fiber reinforced SiC ceramics. The laminated C{sub fiber}/SiC{sub matrix} specimens used were prepared by polymer pyrolysis, and the structural component specimens used are industrial products. Various diffraction methods have been applied for non-destructive evaluation of residual stress fields, so as to completely detect the residual stresses and their distribution in the specimens. The residual stress fields at the surface ({mu}m) have been measured using characteristic X-radiation and applying the sin {sup 2}{psi} method as well as the scatter vector method. For residual stress field analysis in the mass volume (cm), neutron diffraction has been applied. The stress fields in the fiber layers (approx. 250{mu}m) have been measured as a function of their location within the laminated composite by using an energy-dispersive method and synchrotron radiation. By means of the systematic, process-accompanying residual stress and phase analyses, conclusions can be drawn as to possible approaches for optimization of fabrication parameters. (orig./CB) [Deutsch] Im Rahmen der Arbeit werden systematische Eigenspannungsanalysen an langfaserverstaerkten SiC-Keramiken durchgefuehrt. Hierbei werden polymerpyrolytisch abgeleitete, laminierte C{sub Faser}/SiC{sub Matrix} Proben und Bauteile untersucht, welche industriell gefertigt wurden. Fuer die zerstoerungsfreie Eigenspannungsermittlung kommen verschiedene Beugungsverfahren zum Einsatz. Dadurch kann die Eigenspannungsverteilung in diesen Proben vollstaendig erfasst werden, d.h. der Eigenspannungszustand im Oberflaechenbereich ({mu}m) wird mit Hilfe charakteristischer Roentgenstrahlung unter Nutzung der sin{sup 2}{psi}-Methode als auch der Streuvektor-Methode beschrieben. Fuer die Analyse der Eigenspannungen im Volumen (cm) wird die Neutronenbeugung herangezogen. Um den Spannungszustand in den einzelnen Fasermatten (ca. 250 {mu}m) in Abhaengigkeit ihrer Lage

  11. Effect of residual stress on modal patterns of MEMS vibratory gyroscope

    Energy Technology Data Exchange (ETDEWEB)

    Dutta, Shankar, E-mail: shankardutta77@gmail.com; Panchal, Abha; Kumar, Manoj; Pal, Ramjay; Bhan, R. K. [Solid State Physics Laboratory, DRDO, Lucknow Road, Timarpur, Delhi, India 110054 (India)

    2016-04-13

    Deep boron diffusion often induces residual stress in bulk micromachined MEMS structures, which may affect the MEMS devices operation. In this study, we studied the modal patterns of MEMS vibratory gyroscope under the residual stress (100 – 1000 MPa). Modal patterns and modal frequencies of the gyro are found to be dependent on the residual stress values. Without any residual stress, the modal frequencies drive and sense modeswere found to be 20.06 kHz and 20.36 kHz respectively. In presence of 450 MPa residual stress, the modal frequencies of the drive and sense modes were changed to 42.75 kHz and 43.07 kHz respectively.

  12. Depth-resolved X-ray residual stress analysis in PVD (Ti, Cr) N hard coatings

    CERN Document Server

    Genzel, C

    2003-01-01

    Physical vapour deposition (PVD) of thin hard coatings on TiN basis is usually performed at rather low temperatures (T sub D < 500 C) far from thermal equilibrium, which leads to high intrinsic residual stresses in the growing film. In contrast to the extrinsic thermal residual stresses which can easily be estimated from the difference of the coefficients of thermal expansion between the substrate and the coating, a theoretical prediction of the intrinsic residual stresses is difficult, because their amount as well as their distribution within the film depend in a very complex way on the deposition kinetics. By the example of strongly fibre-textured PVD (Ti, Cr)N coatings which have been prepared under defined variation of the deposition parameters in order to adjust the residual stress distribution within the coatings, the paper compares different X-ray diffraction techniques with respect to their applicability for detecting residual stresses which are non-uniform over the coating thickness. (orig.)

  13. Effects of weld residual stresses on crack-opening area analysis of pipes for LBB applications

    Energy Technology Data Exchange (ETDEWEB)

    Dong, P.; Rahman, S.; Wilkowski, G. [and others

    1997-04-01

    This paper summarizes four different studies undertaken to evaluate the effects of weld residual stresses on the crack-opening behavior of a circumferential through-wall crack in the center of a girth weld. The effect of weld residual stress on the crack-opening-area and leak-rate analyses of a pipe is not well understood. There are no simple analyses to account for these effects, and, therefore, they are frequently neglected. The four studies involved the following efforts: (1) Full-field thermoplastic finite element residual stress analyses of a crack in the center of a girth weld, (2) A comparison of the crack-opening displacements from a full-field thermoplastic residual stress analysis with a crack-face pressure elastic stress analysis to determine the residual stress effects on the crack-opening displacement, (3) The effects of hydrostatic testing on the residual stresses and the resulting crack-opening displacement, and (4) The effect of residual stresses on crack-opening displacement with different normal operating stresses.

  14. Residual stress evaluation and curvature behavior of aluminum 7050 peen forming processed; Avaliacao da tensao residual em aluminio 7050 conformado pelo processo peen forming

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Rene Ramos de

    2011-07-01

    Shot peening is a superficial cold work process used to increase the fatigue life evaluated by residual stress measurements. The peen forming process is a variant of the shot peening process, where a curvature in the plate is obtained by the compression of the grains near to the surface. In this paper, the influence of the parameters such as: pressure of shot, ball shot size and thickness of aluminum 7050 samples with respect to residual stress profile and resulting arc height was studied. The evaluation of the residual stress profile was obtained by sin{sup 2} {psi} method. The results show that the formation of the curvature arc height is proportional to the shot peening pressure, of spheres size and inversely proportional to the thickness of the sample, and that stress concentration factor is larger for samples shot peened with small balls. On final of this paper presents an additional study on micro strain and average crystallite size, which can evaluate the profile of the samples after blasting. (author)

  15. Effect of feed rate, workpiece hardness and cutting edge on subsurface residual stress in the hard turning of bearing steel using chamfer + hone cutting edge geometry

    Energy Technology Data Exchange (ETDEWEB)

    Hua Jiang [Industrial, Welding and Systems Engineering, The Ohio State University, Columbus, 210 Baker Systems Engineering Building, 1971 Neil Avenue, OH 43210 (United States)]. E-mail: hua.14@osu.edu; Shivpuri, Rajiv [Industrial, Welding and Systems Engineering, Ohio State University, Columbus, 210 Baker Systems Engineering Building, 1971 Neil Avenue, OH 43210 (United States)]. E-mail: shivpuri.1@osu.edu; Cheng Xiaomin [Industrial, Welding and Systems Engineering, Ohio State University, Columbus, 210 Baker Systems Engineering Building, 1971 Neil Avenue, OH 43210 (United States)]. E-mail: cheng.242@osu.edu; Bedekar, Vikram [Industrial, Welding and Systems Engineering, Ohio State University, Columbus, 210 Baker Systems Engineering Building, 1971 Neil Avenue, OH 43210 (United States)]. E-mail: bedekar.1@osu.edu; Matsumoto, Yoichi [Timken Research, Timken Company, Canton, 1835 Dueber Avenue SW, P.O. Box 6930, OH 44706 (United States)]. E-mail: yoichi.matsumoto@timken.com; Hashimoto, Fukuo [Timken Research, Timken Company, Canton, 1835 Dueber Avenue SW, P.O. Box 6930, OH 44706 (United States)]. E-mail: hashimof@timken.com; Watkins, Thomas R. [High Temperature Materials Laboratory, Metals and Ceramics Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831-6064 (United States)]. E-mail: watkinstr@ornl.gov

    2005-03-15

    Residual stress on the machined surface and the subsurface is known to influence the service quality of a component, such as fatigue life, tribological properties, and distortion. Therefore, it is essential to predict and control it for enhanced performance. In this paper, a newly proposed hardness based flow stress model is incorporated into an elastic-viscoplastic finite element model of hard turning to analyze process variables that affect the residual stress profile of the machined surface. The effects of cutting edge geometry and workpiece hardness as well as cutting conditions, such as feed rate and cutting speed, are investigated. Numerical analysis shows that hone edge plus chamfer cutting edge and aggressive feed rate help to increase both compressive residual stress and penetration depth. These predictions are validated by face turning experiments which were conducted using a chamfer with hone cutting edge for different material hardness and cutting parameters. The residual stresses under the machined surface are measured by X-ray diffraction/electropolishing method. A maximum circumferential residual stress of about 1700 MPa at a depth of 40 {mu}m is reached for hardness of 62 HRc and feed rate of 0.56 mm/rev. This represents a significant increase from previously reported results in literatures. It is found from this analysis that using medium hone radius (0.02-0.05 mm) plus chamfer is good for keeping tool temperature and cutting force low, while obtaining desired residual stress profile.

  16. Study of residual stresses generated in machining of AISI 4340 steel; Estudo das tensoes residuais geradas na usinagem de aco AISI 4340

    Energy Technology Data Exchange (ETDEWEB)

    Reis, W.P. dos; Fonseca, M.P. Cindra; Serrao, L.F.; Chuvas, T.C.; Oliveira, L.C., E-mail: mcindra@vm.uff.b [Universidade Federal Fluminense (PGMEC/UFF), Niteroi, RJ (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    Among the mechanical construction steels, AISI 4340 has good harden ability, while combining high strength with toughness and good fatigue strength, making it excellent for application in the metalworking industry, where it can work at different levels and types of requests. Residual stresses are generated in almost all processes of mechanical manufacturing. In this study, the residual stresses generated in different machining processes and heat treatment hardening of AISI 4340 were analyzed by X-ray diffraction, by the sen{sup 2} {psi} method, using Cr{kappa}{beta} radiation and compared. All samples, except for turned and cut by EDM, presented compressive residual stresses in the surface with various magnitudes. (author)

  17. Effects of simulation parameters on residual stresses for laser shock peening finite element analysis

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ju Hee [Korea Military Academy, Seoul (Korea, Republic of); Kim, Yun Jae [Korea University, Seoul (Korea, Republic of); Kim, Joung Soo [KAERI, Daejeon (Korea, Republic of)

    2013-07-15

    By using finite element analysis, we proposed an applicable finite element method of laser shock peening (LSP) and discussed various parameters, such as solution time, stability limit, dynamic yield stress, peak pressure, pressure pulse duration, laser spot size, and multiple LSP. The effects of parameters related to the finite element simulation of the LSP process on the residual stresses of 35CD4 30HRC steel alloy are discussed. Parametric sensitivity analyses were performed to establish the optimum processing variables of the LSP process. In addition, we evaluated the effects of initial residual stress, such as welding-induced residual stress field.

  18. Estimation of the Level of Residual Stress in Wires with a Magnetic Method

    Directory of Open Access Journals (Sweden)

    Suliga M.

    2015-04-01

    Full Text Available Residual stress present in wires after drawing process affects their magnetic properties. The paper presents a concept to estimate the level of residual stress on the basis of measurements of hysteresis loops. In order to describe the effect qualitatively the Jiles-Atherton-Sablik description is adapted. On the basis of variations in hysteresis loop shapes the average values of residual stress in wires for different single draft values are determined. It was found that the estimated average values by magnetic stresses are comparable with the results of numerical modeling and experimental studies.

  19. Residual stress in sprayed Ni+5%Al coatings determined by neutron diffraction

    CERN Document Server

    Matejicek, J; Gnaeupel-Herold, T; Prask, H J

    2002-01-01

    Coatings of nickel-based alloys are used in numerous high-performance applications. Their properties and lifetimes are influenced by factors such as residual stress. Neutron diffraction is a powerful tool for nondestructive residual stress determination. In this study, through-thickness residual stress profiles in Ni+5%Al coatings on steel substrates were determined. Two examples of significantly different spraying techniques - plasma spraying and cold spraying - are highlighted. Different stress-generation mechanisms are discussed with respect to process parameters and material properties. (orig.)

  20. Three dimensional finite element simulation and analysis of residual stress in milling

    Science.gov (United States)

    Liu, Haitao; Sun, Yazhou; Liang, Yingchun; Lu, Zesheng

    2010-10-01

    Framework parts are extensively used in aerospace industry and milling is its main processing method. This study aims at the milling of aluminum alloy 2024-T351. With the analysis of the milling cutter structure, the virtual topology technology was used to carry on the pretreatment of the milling cutter model, and the adaptive meshing technique was applied. Johnson-Cook's coupled thermo-mechanical model was used as the material model of workpiece. Johnson-Cook's shear failure principle was used as the material failure criterion. The modified Coulomb's law whose slide friction area is combined with sticking friction was used to compute the friction between tool and workpiece. And a more realistic three-dimensional finite element model of milling was finally established. The process of chip formation was simulated in this model. The distribution of surface residual stress at different spindle speed was obtained through finite element simulating. And with the analysis of the results, the basic affecting law of spindle speed to residual stress of machined surface was found, which provides a basis for practical machining.

  1. Residual stress characterization of welds and post-weld processes using x-ray diffraction techniques

    Science.gov (United States)

    Brauss, Michael E.; Pineault, James A.; Eckersley, John S.

    1998-03-01

    This paper illustrates the importance of residual stress characterization in welds and post weld processes. The failure to characterize residual stresses created during welding and/or post weld processes can lead to unexpected occurrences of stress corrosion cracking, distortion, fatigue cracking as well as instances of over design or over processing. The development of automated residual stress mapping and the availability of portable and fast equipment have now made the characterization of residual stresses using x-ray diffraction practical for process control and optimization. The paper presents examples where x-ray diffraction residual stress characterization techniques were applied on various kinds of welds including arc welds, TIG welds, resistance welds, laser welds and electron beam welds. The nondestructive nature of the x-ray diffraction technique has made the residual stress characterization of welds a useful tool for process optimization and failure analysis, particularly since components can be measured before and after welding and post welding processes. Some examples presented show the residual stresses before and after the application of post weld processes such as shot peening, grinding and heat treatment.

  2. Measuring residual stresses in metallic components manufactured with fibre Bragg gratings embedded by selective laser melting

    Science.gov (United States)

    Havermann, Dirk; Mathew, Jinesh; MacPherson, William N.; Hand, Duncan P.; Maier, Robert R. J.

    2015-09-01

    Metal clad single mode optical fibres containing Fibre Bragg Gratings are embedded in stainless steel components using bespoke laser based Selective Laser Melting technology (SLM). Significant residual stresses can be created in SLM manufactured components through the strong thermal gradients during the build process. We demonstrate the ability to monitor these internal stresses through embedded optical fibres with FBGs on a layer to layer basis, confirming estimates from models for residual stresses in additive manufactured components.

  3. On the reconstruction of residual stresses after matter removal in rods

    Science.gov (United States)

    Constantinescu, Andrei; Oueslati, Abdelbacet

    2008-01-01

    This article discusses the reconstruction methods for the inversion of the residual stresses in rods under the Navier-Bernoulli or the Vlassov (containing warping) kinematic conditions. The proposed framework permits us to express the residual stresses in terms of the Airy stress potential expressed as the solution of an ordinary differential equation. The particular case of the Navier-Bernoulli kinematics leads to a closed-form solution. To cite this article: A. Constantinescu, A. Oueslati, C. R. Mecanique 336 (2008).

  4. Study on the residual stress state of TA2 titanium sheet metal formed perpendicularly with single pulsed laser

    Science.gov (United States)

    Feng, A. X.; Zhang, Y. K.; Zuo, D. W.; Kong, D. J.; Lu, J. Z.; Ren, X. D.; Zhou, J. Z.; Tang, C. P.; Xie, H. K.

    2005-12-01

    Laser shock forming(LSF) is a new forming technique of sheet metal by applying a compressive shock wave on the surface of metal sheet. The plastic deformation of TA2 titanium metal sheet is performed under single laser shocking perpendicularly with Nd:Glass laser developed in Jiangsu University. The residual stress state in the horizontal and diagonal direction of the foursquare specimen, as well as the residual stress state in the radial direction of the circular specimen, was investigated with X-ray stress analyzer. The residual stress state of laser shock forming specimen is unique to some extent by contrast with traditional punch forming, which is influenced by the specimen shape and the deformation rate. The experiment results show that residual stresses value of TA2 Titanium Sheet Metal in laser shock area are up to 100MPa.Square specimen is more difficult to be formed than circular specimen, and the press value of cave is the larger than the one of convex.

  5. Influence of friction on the residual morphology, the penetration load and the residual stress distribution of a Zr-based bulk metallic glass

    Directory of Open Access Journals (Sweden)

    Hu Huang

    2013-04-01

    Full Text Available In this paper, friction between the Cube-Corner indenter and the sample surface of a Zr-based bulk metallic glass (BMG was analyzed and discussed by the experimental method, the theoretical method and the finite element simulation. Linear residua are observed on the surface of the indenter for the first time, which gives the direct evidence that strong interaction processes exist between the indenter surface and the sample surface because of strong friction and local high contact press. A simplified model was developed to correct the penetration load with the consideration of friction. Effects of friction on the penetration load-depth curves, plastic flow, surface deformation and residual stress distribution of the sample with different friction coefficients were investigated by the finite element simulation.

  6. A Family of Invariant Stress Surfaces

    DEFF Research Database (Denmark)

    Krenk, S.

    contour is given in explicit form. Several special cases are considered: a generalized Drucker-Prager criterion with straight generators and a smooth triangular deviatoric contour, surfaces with parabolic compression and tension generators, and the Lade failure surface for cohesionless soils. The use......A family of invariant stress surfaces with a cubic dependence on the deviatoric stress components is expressed as a linear combination of the second and third deviatori stress invariants. A simple geometric derivation demonstrates the convexity of the contours in the deviatoric plane. An explicit...... representation of the deviatoric contours in terms of a size and a shape parameter is given. The shape parameter effects a continuous transition from a triangle to a circle in the deviatoric plane. An explicit format in terms of the triaxial compresson and tension generators is derived, and the plane stress...

  7. Assessment of interplay between UV wavelengths, material surfaces and food residues in open surface hygiene validation

    DEFF Research Database (Denmark)

    Abban, Stephen; Jakobsen, Mogens; Jespersen, Lene

    2014-01-01

    on three surfaces: aluminium, fibre re-enforced plastic (FRP; Q-Liner®) and stainless steel, pre- and post a cleaning step using commercial detergent. The area covered by residues as detected by specific wavelengths was compared statistically. The sensitivity of the wavelengths for detection differed...

  8. The three-dimension finite element analysis of stress in posterior tooth residual root restored with postcore crown.

    Science.gov (United States)

    Fu, Gang; Deng, Feng; Wang, Lu; Ren, Aishu

    2010-02-01

    Teeth that have been endodontically treated and restored with postcore crown may experience fracture sometimes. Some researchers have analyzed the stress of the anterior teeth after postcore crown restoration, but the stress of the posterior teeth after such restoration has not been reported. We used three-dimension finite element methods to analyze the stress magnitude and distribution of remaining dentin in posterior tooth residual root restored with postcore crown. The binding material, loading direction, number, length and material of posts were studied. The models of residual root of maxillary first molar restored with postcore crown were created by CT scanning, mimics software and abaqus software. Different number, length and material of posts were used in the modeling. The posts were cemented with zinc-phosphate cement or composited resin. A load of 240 N was applied to the occlusal surface in four directions and tensile, shear, and von Mises stresses were calculated. (i) The maximum stress on remaining dentin changed irregularly as the number and length of posts changed. (ii) The maximum stress on remaining dentin decreased slightly as elastic modulus of the material of posts increased. (iii) The maximum stress on bonding layer and remaining dentin was lower when bonded with resin luting agent than with zinc-phosphate cement. (iv) The maximum stress on remaining dentin increased markedly as loading angle increased. The number, length, material of posts, bonding material and loading angle all have influence on the magnitude and distribution of stress. The influence of loading angle is most apparent.

  9. Numerical Investigation of the Residual Stress Distribution of Flat-Faced and Convexly Curved Tablets Using the Finite Element Method.

    Science.gov (United States)

    Otoguro, Saori; Hayashi, Yoshihiro; Miura, Takahiro; Uehara, Naoto; Utsumi, Shunichi; Onuki, Yoshinori; Obata, Yasuko; Takayama, Kozo

    2015-01-01

    The stress distribution of tablets after compression was simulated using a finite element method, where the powder was defined by the Drucker-Prager cap model. The effect of tablet shape, identified by the surface curvature, on the residual stress distribution was investigated. In flat-faced tablets, weak positive shear stress remained from the top and bottom die walls toward the center of the tablet. In the case of the convexly curved tablet, strong positive shear stress remained on the upper side and in the intermediate part between the die wall and the center of the tablet. In the case of x-axial stress, negative values were observed for all tablets, suggesting that the x-axial force always acts from the die wall toward the center of the tablet. In the flat tablet, negative x-axial stress remained from the upper edge to the center bottom. The x-axial stress distribution differed between the flat and convexly curved tablets. Weak stress remained in the y-axial direction of the flat tablet, whereas an upward force remained at the center of the convexly curved tablet. By employing multiple linear regression analysis, the mechanical properties of the tablets were predicted accurately as functions of their residual stress distribution. However, the multiple linear regression prediction of the dissolution parameters of acetaminophen, used here as a model drug, was limited, suggesting that the dissolution of active ingredients is not a simple process; further investigation is needed to enable accurate predictions of dissolution parameters.

  10. Residual stress and plastic anisotropy in indented 2024-T351 aluminum disks

    Energy Technology Data Exchange (ETDEWEB)

    Clausen, Bjorn [Los Alamos National Laboratory; Prime, Michael B [Los Alamos National Laboratory; Saurabh, Kabra [Los Alamos National Laboratory; Brown, Donald W [Los Alamos National Laboratory; Pagliaro, Pierluigi [UNIV OF PALEMO; Backlund, Peter [UNIV OF TEXAS; Shaw, Sanjiv [UNIV OF TEXAS; Criss, Everett [UCSD

    2009-01-01

    Recent studies have proven that generating a well defined residual stress state using the indented disk approach is an excellent way to validate experimental and modeling techniques for measuring and predicting residual stresses. The previous studies dealt with indented stainless steel disks, and included experimental determination of residual stresses using the Contour Method and neutron diffraction measurements. The measured residual stress states showed good agreement between the techniques, and a Finite Element Model predicted residual stress state based upon material properties determined form standard tension and compression/tension tests was also in good agreement with the measurements. In the present work, disks of 2024-T351 Aluminum were investigated. As before, the residual stress profile was measured using neutron diffraction and the Contour Method and Finite Element Modeling was employed to predict the residual stress profile. Analysis and comparison of the three techniques were complicated by the fact that the experimental data shows evidence of plastic anisotropy and strong Bauschinger effect within the indented disks.

  11. Residual stress reduction by combined treatment of pulsed magnetic field and pulsed current

    Energy Technology Data Exchange (ETDEWEB)

    Cai Zhipeng, E-mail: czpdme@gmail.com [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Huang Xinquan [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China)

    2011-07-25

    Highlights: {yields} The combination of magnetic field and current releases stress significantly. {yields} Both magneto and electro-plasticity may exit in the combined treatment. {yields} Stress increase caused by current should be studied later. - Abstract: This paper reports a significant decrease on residual stress by combined treatment of a pulsed magnetic field and a pulse current on steel samples with pre-induced residual stress conditions, compared to a separately single treatment by either the pulsed magnetic field or the pulsed current. Briefly, 10% stress decrease by pulsed magnetic field treatment and 20% increase by pulsed current treatment were observed respectively. While 60% stress release is achieved by the combined treatments, in which the same magnetic field and current parameters were applied. It is supposed that the magnetic field facilitates dislocations depinning and pulsed current provides conduction electrons to drive dislocations to move further and faster. The combined effects lead to electro-magneto-plasticity and further residual stress release.

  12. Fatigue Characteristics and Compressive Residual Stress of Shot Preened Alloy 600 Under High Temperature

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Cheon; Cheong, Seong Kyun [Seoul Nat' l Univ. of Science and Technology, Seoul (Korea, Republic of); Cho, Hong Seok [KEPCO Plant Service and Engineering co., Ltd., Seongnam (Korea, Republic of)

    2013-03-15

    The compressive residual stress and fatigue behavior of shot preened alloy 600 under a high-temperature environment is investigated in this study. Alloy 600 is used in the main parts of nuclear power plants, and the compressive residual stress induced by the shot peening process is considered to prevent Succ (stress corrosion cracking). To obtain practical results, the fatigue characteristics and compressive residual stress are evaluated under the actual operating temperature of a domestic nuclear power plant, as well as a high-temperature environment. The experimental results show that the peening effects are valid at a high temperature lower than approximately 538 .deg. C,, which is the threshold temperature. The fatigue life was maintained at temperatures lower than 538 .deg. C, and the compressive residual stress at 538 .deg. C was 68.2% of that at room temperature. The present results are expected to be used to obtain basic safety and reliability data.

  13. CALCULATION OF RESIDUAL STRESSES RESULTING FROM BENDING OF COLD FORMED STEEL BARS

    Directory of Open Access Journals (Sweden)

    Gökmen ATLIHAN

    2007-01-01

    Full Text Available In this study, the residual stresses in the forming of the seed capsule which used in manifacturing the ferforje was carried out. These residual stresses were made up in the process which bars with 8 mm diameter were converted to 6 x 6 mm2 square profiles. This process was actually a Rolling process performed at three levels. Plastic constant and strain hardening parameter were calculated at each level . Then, elasto-plastic stress analysis of the bar subjected to bending was analzed by means of Newton Cotes formulation. The load value that cause residual stresses on the steel bar was assumed to be constant in elasto-plastic analysis. Elastic, plastic and residual stresses under the load value were determined in each level and results were presented in the graphical format.

  14. Hydrogen Assisted Cracking in Pearlitic Steel Rods: The Role of Residual Stresses Generated by Fatigue Precracking

    Directory of Open Access Journals (Sweden)

    Jesús Toribio

    2017-05-01

    Full Text Available Stress corrosion cracking (SCC of metals is an issue of major concern in engineering since this phenomenon causes many catastrophic failures of structural components in aggressive environments. SCC is even more harmful under cathodic conditions promoting the phenomenon known as hydrogen assisted cracking (HAC, hydrogen assisted fracture (HAF or hydrogen embrittlement (HE. A common way to assess the susceptibility of a given material to HAC, HAF or HE is to subject a cracked rod to a constant extension rate tension (CERT test until it fractures in this harsh environment. This paper analyzes the influence of a residual stress field generated by fatigue precracking on the sample’s posterior susceptibility to HAC. To achieve this goal, numerical simulations were carried out of hydrogen diffusion assisted by the stress field. Firstly, a mechanical simulation of the fatigue precracking was developed for revealing the residual stress field after diverse cyclic loading scenarios and posterior stress field evolution during CERT loading. Afterwards, a simulation of hydrogen diffusion assisted by stress was carried out considering the residual stresses after fatigue and the superposed rising stresses caused by CERT loading. Results reveal the key role of the residual stress field after fatigue precracking in the HAC phenomena in cracked steel rods as well as the beneficial effect of compressive residual stress.

  15. Hydrogen Assisted Cracking in Pearlitic Steel Rods: The Role of Residual Stresses Generated by Fatigue Precracking.

    Science.gov (United States)

    Toribio, Jesús; Aguado, Leticia; Lorenzo, Miguel; Kharin, Viktor

    2017-05-02

    Stress corrosion cracking (SCC) of metals is an issue of major concern in engineering since this phenomenon causes many catastrophic failures of structural components in aggressive environments. SCC is even more harmful under cathodic conditions promoting the phenomenon known as hydrogen assisted cracking (HAC), hydrogen assisted fracture (HAF) or hydrogen embrittlement (HE). A common way to assess the susceptibility of a given material to HAC, HAF or HE is to subject a cracked rod to a constant extension rate tension (CERT) test until it fractures in this harsh environment. This paper analyzes the influence of a residual stress field generated by fatigue precracking on the sample's posterior susceptibility to HAC. To achieve this goal, numerical simulations were carried out of hydrogen diffusion assisted by the stress field. Firstly, a mechanical simulation of the fatigue precracking was developed for revealing the residual stress field after diverse cyclic loading scenarios and posterior stress field evolution during CERT loading. Afterwards, a simulation of hydrogen diffusion assisted by stress was carried out considering the residual stresses after fatigue and the superposed rising stresses caused by CERT loading. Results reveal the key role of the residual stress field after fatigue precracking in the HAC phenomena in cracked steel rods as well as the beneficial effect of compressive residual stress.

  16. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    Science.gov (United States)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-04-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  17. Residual stress distribution of wheel tread for freight car due to aging effect

    Science.gov (United States)

    Kwon, Seok-Jin; Lee, Dong-Hyung; Seo, Jung-Won; Kwon, Sung-Tae

    2010-03-01

    Recently, several wheels for freight car in running had experienced the wheel failure due to fatigue crack, overheat braking and other factors. Severe heating of the wheel during tread braking was believed to be a contributing factor of derailment. It is necessary to evaluate the residual stress in wheel tread in order to manage the safety of wheel. In the present paper, the residual stress of wheel regarding to running distance using x-ray diffraction system is investigated. The result shows that the residual stress of wheel is depend on the running distance, wear rate of wheel and thermal gradient during brake application.

  18. Effect of preemptive weld overlay on residual stress of repaired weldment in surge nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Oh, Chang Young; Song, Tae Kwang; Bae, Hong Yeol; Chun, Yun Bae; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2008-07-01

    In the welding process, weldments usually include repair weld during the manufacturing process. Repair welds is supposed to cause strong tensile residual stress. Moreover weldments, usually made by Alloy 82/182, is susceptible to PWSCC. Therefore, mitigation of welding residual stress in weldments is important for reliable operating. PWOL is one of the methods for mitigation and verified for over twenty years. In this paper, residual stress distribution of repaired weldments and the effect of PWOL on mitigation is examined for surge nozzle.

  19. Residual stress analysis of graphite/polyimide composites using the concept of metallic inclusions

    Science.gov (United States)

    Dragoi, Danut

    The purpose of this thesis is to investigate the use of metal particles (Al, Ag, Nb) embedded between the first and second plies of 6-ply unidirectional and 4-ply 8-harness satin weave cloth carbon/polyimide laminates, as strain sensors for the determination of residual and applied stresses by x-ray diffraction. XRD measurements were made using a Siemens D500 diffractometer with parallel-beam optics a solid state detector and Cu K a radiation. Specimens were subjected to bending loads while irradiated, using a 4-point bending device mounted on the D500 goniometer. Finite Element calculations were performed on a specimen with an isolated spherical particle located at half the distance between neutral axis and the surface of the specimen for the 4-ply laminate and two thirds the distance for the 6-ply laminate. ANSYS v.5.2 was used with tetrahedral Solid92 elements. Eshelby calculations were done using the Eshelby tensor for a spherical inclusion embedded in an infinite homogeneous anisotropic matrix, the known strain matrix for bending and the matrices for thermal expansion of the composite and the metal inclusion. FEM and Eshelby method results were found to be equivalent for an isolated particle in a large volume of matrix, i.e. a volume fraction of filler approaching zero. For XRD measurements, a certain minimum concentration of filler was required in order to have enough diffracted x-ray intensity to obtain measurable peak positions within acceptable limits of errors. For multiple inclusions, the slopes of strains and stresses versus outer pin displacement inside the inclusions do not differ significantly from those in single inclusions, however a remarkable change is in the intercept. This is due to a constant stress-strain field that is added to each particle single solution, because of the multiple inclusion interaction. Strains and stresses obtained by XRD in the embedded particles were sensitive to the residual stresses in the as-cured laminates and

  20. Experimental research of residual stresses kinetics in the hardened hollow cylindrical specimens of D16T alloy at the axial tension under the creep conditions

    Directory of Open Access Journals (Sweden)

    Vladimir P. Radchenko

    2016-06-01

    Full Text Available We study experimentally the effect of the axial tension load on the residual stresses relaxation in the surface-hardened hollow cylindrical specimens of D16T aluminium alloy at a temperature of 125 ∘C. The surface is hardened by the air shot-peening. We describe the testing machine and the routine of experiment. The experimental curves of hardened specimens creep under the axial loads 353, 385, 406.2, 420 MPa and test duration of 100–160 hours are obtained. The axial and circumferential residual stresses after the hardening and the creep at the given temperature and load conditions are constructed by the method of circles and strips. The significant qualitative and quantitative changes of residual stresses take place under the tension load σ¯ in comparison with the thermal exposure (heat exposal with no load. The relaxation of residual stresses is essentially independent of the thermal exposure. In contrast, the loading leads to the significant residual stresses relaxation and to the changes in the distribution type. The axial and circumferential residual stresses evolve from the compressive to the tension with the increase of the axial tension load. Also the depth of residual stresses location changes with the increase of the axial tension load from the 600 microns in the original state after the air shot-peening to the 250–300 microns after the creep under the given loading. It is very important for the engineering applications to take into account the described behaviours of the residual stresses in the hardened specimens of D16T alloy when predicting the characteristics of endurance of the surface-hardened details operate under the elevated temperatures.

  1. Residues of organochlorine pesticides in surface soil and raw ...

    Science.gov (United States)

    The central Asian Republic of Tajikistan has been an area of extensive historical agricultural pesticide use as well as large scale burials of obsolete banned chlorinated insecticides. The current investigation was a four year study of legacy organochlorine pesticides in surface soil and raw foods in four rural areas of Tajikistan. The four study areas included the pesticide burial sites of Konibodom and Vakhsh, and family farms of Garm and Chimbuloq villages. These areas were selected to represent a diversity of pesticide disposal histories and to allow assessment of local pesticide contamination in Tajikistan. Each site was visited multiple times and over 500 samples of surface soil and raw foods were collected and analyzed for twenty legacy organochlorine pesticides. Various local food products were sampled to represent the range of raw foods potentially containing residues of banned pesticides, including dairy products, meat, edible plant and cotton seed products. The pesticide analytes included DDTs (DDT, DDD, DDE), lindane isomers (α, β, γ, δ BHC), endosulfan isomers (endosulfan I, II, sulfate), other cyclodienes (aldrin, α and γ chlordanes, dieldrin, endrin, endrin aldehyde and ketone, heptachlor, heptachlor epoxide), and methoxychlor. Pesticide analytes were selected based on availability of commercial standards and known or suspected historical pesticide use and burial. Pesticide contamination was highest in soil at each of the four sites, and ge

  2. Neutron diffraction analysis of residual strain/stress distribution in the vicinity of high strength welds

    Directory of Open Access Journals (Sweden)

    Hamák I.

    2010-06-01

    Full Text Available Residual stresses resulting from non homogeneous heat distribution during welding process belong to most significant factor influencing behavior of welded structures. These stresses are responsible for defect occurrence during welding and they are also responsible for crack initiation and propagation at the either static or dynamic load. The significant effect of weld metal chemical composition as well as the effect of fatigue load and local plastic deformation on residual stress distribution and fatigue life have been recognized for high strength steels welds. The changes in residual stress distribution have then positive effect on cold cracking behavior and also on fatigue properties of the welds [1-3]. Several experimental methods, both destructive and non-destructive, such as hole drilling method, X-ray diffraction, neutron diffraction and others, have been used to examine residual stress distribution in all three significant orientations in the vicinity of the welds. The present contribution summarizes the results of neutron diffraction measurements of residual stress distribution in the vicinity of single-pass high-strength-steel welds having different chemical composition as well as the influence of fatigue load and local plastic deformation. It has been observed that the chemical composition of the weld metal has a significant influence on the stress distribution around the weld. Similarly, by aplying both cyclic load or pre-stress load on the specimens, stress relaxation was observed even in the region of approximately 40 mm far from the weld toe.

  3. Optimizing amorphous indium zinc oxide film growth for low residual stress and high electrical conductivity

    Science.gov (United States)

    Kumar, Mukesh; Sigdel, A. K.; Gennett, T.; Berry, J. J.; Perkins, J. D.; Ginley, D. S.; Packard, C. E.

    2013-10-01

    With recent advances in flexible electronics, there is a growing need for transparent conductors with optimum conductivity tailored to the application and nearly zero residual stress to ensure mechanical reliability. Within amorphous transparent conducting oxide (TCO) systems, a variety of sputter growth parameters have been shown to separately impact film stress and optoelectronic properties due to the complex nature of the deposition process. We apply a statistical design of experiments (DOE) approach to identify growth parameter-material property relationships in amorphous indium zinc oxide (a-IZO) thin films and observed large, compressive residual stresses in films grown under conditions typically used for the deposition of highly conductive samples. Power, growth pressure, oxygen partial pressure, and RF power ratio (RF/(RF + DC)) were varied according to a full-factorial test matrix and each film was characterized. The resulting regression model and analysis of variance (ANOVA) revealed significant contributions to the residual stress from individual growth parameters as well as interactions of different growth parameters, but no conditions were found within the initial growth space that simultaneously produced low residual stress and high electrical conductivity. Extrapolation of the model results to lower oxygen partial pressures, combined with prior knowledge of conductivity-growth parameter relationships in the IZO system, allowed the selection of two promising growth conditions that were both empirically verified to achieve nearly zero residual stress and electrical conductivities >1480 S/cm. This work shows that a-IZO can be simultaneously optimized for high conductivity and low residual stress.

  4. Nanomechanical membrane-type surface stress sensor.

    Science.gov (United States)

    Yoshikawa, Genki; Akiyama, Terunobu; Gautsch, Sebastian; Vettiger, Peter; Rohrer, Heinrich

    2011-03-09

    Nanomechanical cantilever sensors have been emerging as a key device for real-time and label-free detection of various analytes ranging from gaseous to biological molecules. The major sensing principle is based on the analyte-induced surface stress, which makes a cantilever bend. In this letter, we present a membrane-type surface stress sensor (MSS), which is based on the piezoresistive read-out integrated in the sensor chip. The MSS is not a simple "cantilever," rather it consists of an "adsorbate membrane" suspended by four piezoresistive "sensing beams," composing a full Wheatstone bridge. The whole analyte-induced isotropic surface stress on the membrane is efficiently transduced to the piezoresistive beams as an amplified uniaxial stress. Evaluation of a prototype MSS used in the present experiments demonstrates a high sensitivity which is comparable with that of optical methods and a factor of more than 20 higher than that obtained with a standard piezoresistive cantilever. The finite element analyses indicate that changing dimensions of the membrane and beams can substantially increase the sensitivity further. Given the various conveniences and advantages of the integrated piezoresistive read-out, this platform is expected to open a new era of surface stress-based sensing.

  5. Residual thermal stress simulation in three-dimensional molar crown systems: a finite element analysis.

    Science.gov (United States)

    Bonfante, Estevam A; Rafferty, Brian T; Silva, Nelson R F A; Hanan, Jay C; Rekow, Elizabeth Dianne; Thompson, Van P; Coelho, Paulo G

    2012-10-01

    To simulate coefficient of thermal expansion (CTE)-generated stress fields in monolithic metal and ceramic crowns, and CTE mismatch stresses between metal, alumina, or zirconia cores and veneer layered crowns when cooled from high temperature processing. A 3D computer-aided design model of a mandibular first molar crown was generated. Tooth preparation comprised reduction of proximal walls by 1.5 mm and of occlusal surfaces by 2.0 mm. Crown systems were monolithic (all-porcelain, alumina, metal, or zirconia) or subdivided into a core (metallic, zirconia, or alumina) and a porcelain veneer layer. The model was thermally loaded from 900°C to 25°C. A finite element mesh of three nodes per edge and a first/last node interval ratio of 1 was used, resulting in approximately 60,000 elements for both solids. Regions and values of maximum principal stress at the core and veneer layers were determined through 3D graphs and software output. The metal-porcelain and zirconia-porcelain systems showed compressive fields within the veneer cusp bulk, whereas alumina-porcelain presented tensile fields. At the core/veneer interface, compressive fields were observed for the metal-porcelain system, slightly tensile for the zirconia-porcelain, and higher tensile stress magnitudes for the alumina-porcelain. Increasingly compressive stresses were observed for the metal, alumina, zirconia, and all-porcelain monolithic systems. Variations in residual thermal stress levels were observed between bilayered and single-material systems due to the interaction between crown configuration and material properties. © 2012 by the American College of Prosthodontists.

  6. Residual Stresses in LENS-Deposited AISI 410 Stainless Steel Plates

    Energy Technology Data Exchange (ETDEWEB)

    Wang, L [Mississippi State University (MSU); Felicellli, S D [Mississippi State University (MSU); Pratt, Phillip R [ORNL

    2008-01-01

    The residual stress in thin plate components deposited by the laser engineered net shaping (LENS{reg_sign}) process was investigated experimentally and numerically. Neutron diffraction mapping was used to characterize the residual stress in LENS-deposited AISI 410 stainless steel thin wall plates. Using the commercial welding software SYSWELD, a thermo-mechanical three-dimensional finite element model was developed, which considers also the effect of metallurgical phase transformations. The model was employed to predict the temperature history and the residual stress field during the LENS process. Several simulations were performed with the geometry and process parameters that were used to build the experimental samples. The origin of the residual stress distribution is discussed based on the thermal histories of the samples, and the modeling results are compared with measurements obtained by neutron diffraction mapping.

  7. Residual stresses in LENS-deposited AISI 410 stainless steel plates

    Energy Technology Data Exchange (ETDEWEB)

    Wang Liang [Center for Advanced Vehicular Systems, Mississippi State University, Mississippi State, MS 39762 (United States); Felicelli, Sergio D. [Mechanical Engineering Department, Mississippi State University, Mississippi State, MS 39762 (United States)], E-mail: felicelli@me.msstate.edu; Pratt, Phillip [Mechanical Engineering Department, Mississippi State University, Mississippi State, MS 39762 (United States)

    2008-11-25

    The residual stress in thin plate components deposited by the laser engineered net shaping (LENS) process was investigated experimentally and numerically. Neutron diffraction mapping was used to characterize the residual stress in LENS-deposited AISI 410 stainless steel thin wall plates. Using the commercial welding software SYSWELD, a thermo-mechanical three-dimensional finite element model was developed, which considers also the effect of metallurgical phase transformations. The model was employed to predict the temperature history and the residual stress field during the LENS process. Several simulations were performed with the geometry and process parameters that were used to build the experimental samples. The origin of the residual stress distribution is discussed based on the thermal histories of the samples, and the modeling results are compared with measurements obtained by neutron diffraction mapping.

  8. Effect of texture and grain size on the residual stress of nanocrystalline thin films

    Science.gov (United States)

    Cao, Lei; Sengupta, Arkaprabha; Pantuso, Daniel; Koslowski, Marisol

    2017-10-01

    Residual stresses develop in thin film interconnects mainly as a result of deposition conditions and multiple thermal loading cycles during the manufacturing flow. Understanding the relation between the distribution of residual stress and the interconnect microstructure is of key importance to manage the nucleation and growth of defects that can lead to failure under reliability testing and use conditions. Dislocation dynamics simulations are performed in nanocrystalline copper subjected to cyclic loading to quantify the distribution of residual stresses as a function of grain misorientation and grain size distribution. The outcomes of this work help to evaluate the effect of microstructure in thin films failure by identifying potential voiding sites. Furthermore, the simulations show how dislocation structures are influenced by texture and grain size distribution that affect the residual stress. For example, when dislocation loops reach the opposite grain boundary during loading, these dislocations remain locked during unloading.

  9. Creation Of The Residual Stress By Influence Of Wear Of Cutting Tool And Their Analysis

    National Research Council Canada - National Science Library

    Marek Kordík; Mária Čilliková; Jozef Mrazik; Juraj Martinček; Miroslav Janota; Henryk Nicielnik

    2015-01-01

    .... For the analysis a mechanical destructive method was chosen. Analysis focused on existence and character of residual stresses after turning operation of bearing ring by tool with different level of wear...

  10. A Novel Method to Decrease Micro-residual Stresses of Fibrous Composites by Adding Carbon Nanotube

    Directory of Open Access Journals (Sweden)

    M. M. Shokrieh

    2013-12-01

    Full Text Available In this research, a novel method to decrease micro-residual stresses of fibrous composites by adding carbon nanotubes (CNTs is proposed in detail. The negative coefficient of thermal expansion and the high young’s modulus of CNTs can be utilized to counterbalance the process induced residual stresses in composites. To this end, first, the effects of adding CNTs to the matrix of fibrous composites in reducing the coefficient of thermal expansion (CTE and increasing of young’s modulus of matrix are studied theoretically. Then, a three phase micromechanical model (the energy method is used to model the effect of CNT in reducing the residual stresses of fibrous composites. The results show that by addition of CNTs, enhancements in properties of matrix are obtained and lead to decrease in micro-residual stresses of matrix and fiber up to 72%.

  11. Quantification of Residual Stresses in Hot Rolled Steel Sheets by the Hole Drilling Method

    Directory of Open Access Journals (Sweden)

    Trebuňa, F.

    2007-01-01

    Full Text Available The paper deals with the problems of quantification of residual stresses in hot rolled sheets produced under various regimes. On the base of stress distribution along width and thickness of the belt is pointed out on possibilities of belt deformation from the plane as a result of action of torsional moment as an integral internal quantity in cross-section. For the non-uniformly distributed stresses along the thickness of the sheet the new method for residual stresses determination was developed. Application of the method is described in the paper.

  12. A method to separate and quantify the effects of indentation size, residual stress and plastic damage when mapping properties using instrumented indentation

    Science.gov (United States)

    Hou, X. D.; Jennett, N. M.

    2017-11-01

    Instrumented indentation is a convenient and increasingly rapid method of high resolution mapping of surface properties. There is, however, significant untapped potential for the quantification of these properties, which is only possible by solving a number of serious issues that affect the absolute values for mechanical properties obtained from small indentations. The three most pressing currently are the quantification of: the indentation size effect (ISE), residual stress, and pile-up and sink-in—which is itself affected by residual stress and ISE. Hardness based indentation mapping is unable to distinguish these effects. We describe a procedure that uses an elastic modulus as an internal reference and combines the information available from an indentation modulus map, a hardness map, and a determination of the ISE coefficient (using self-similar geometry indentation) to correct for the effects of stress, pile up and the indentation size effect, to leave a quantified map of plastic damage and grain refinement hardening in a surface. This procedure is used to map the residual stress in a cross-section of the machined surface of a previously stress free metal. The effect of surface grinding is compared to milling and is shown to cause different amounts of work hardening, increase in residual stress, and surface grain size reduction. The potential use of this procedure for mapping coatings in cross-section is discussed.

  13. Differential growth-induced residual stress in arteries and the heart

    OpenAIRE

    Genet, Martin; Rausch, Manuel; Lee, Lik Chuan; Guccione, Julius; Kuhl, Ellen

    2014-01-01

    International audience; Residual strain and stress are present in living tissues, as evidenced by the classical opening angle experiment on the arterial or heart wall [1]. As such, the unloaded configuration is usually not the reference configuration required for any continuum mechanics computation (see Figure 1). These residual stresses are induced by differential growth and friction-like behavior on the cellular level, and can have a significant impact on the mechanical response of the tiss...

  14. Assessment of Residual Stresses in 3013 Inner and Outer Containers and Teardrop Samples

    Energy Technology Data Exchange (ETDEWEB)

    Stroud, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Prime, Michael Bruce [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Veirs, Douglas Kirk [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Berg, John M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Clausen, Bjorn [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Worl, Laura Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); DeWald, Adrian T. [Hill Engineering, LLC, Rancho Cordova, CA (United States)

    2015-12-08

    This report is an assessment performed by LANL that examines packaging for plutonium-bearing materials and the resilience of its design. This report discusses residual stresses in the 3013 outer, the SRS/Hanford and RFETS/LLNL inner containers, and teardrop samples used in studies to assess the potential for SCC in 3013 containers. Residual tensile stresses in the heat affected zones of the closure welds are of particular concern.

  15. Residual stresses of a magnesium alloy (AZ31 welded by the friction stir welding processes

    Directory of Open Access Journals (Sweden)

    Kouadri-Henni A.

    2016-01-01

    Full Text Available The objective of this study was to evaluate the residual stresses of FSW welding magnesium alloys (AZ31. The results show that the FSW processes lead to the formation of several distinct zones with differing mechanical properties. The residual stresses evolution have been explained by the heterogeneous modifications of the microstructure particularly a marked decrease in the grain size, a high modification of the crystallographic texture and the different anisotropic properties resulting from plasticity induced by the FSW process.

  16. Interaction of surface cracks subjected to non-uniform distributions of stress

    OpenAIRE

    Coules, H.E.

    2017-01-01

    Closely-spaced surface cracks in structures interact with each other when subjected to load. The degree of interaction depends strongly on the distribution of stress that is applied. In pressure boundary components, thermal shock, residual stress and global bending can all cause load distributions that are non-uniform through the wall thickness. A wide range of crack pairs subject to various non-uniform stress distributions have been modelled using finite element analysis. Cracks sometimes in...

  17. Non-destructive estimation of residual stress distribution of shot-peened steels based on nonlinear analysis of sin sup 2 psi diagrams

    CERN Document Server

    Yanase, E; Kusumi, Y; Arai, K; Akiniwa, Y; Tanaka, K

    2003-01-01

    A new method of nondestructive estimation of the in-depth distribution of residual stresses is proposed by using monochromatic high-energy X-rays from synchrotron radiation source SPring-8. The X-ray with 72 keV energy was used for stress measurements of shot-peened steel samples, whose compressive zone extended a few hundred micrometers below the surface. The measurements were carried out by using the sin sup 2 psi method in a PSI-diffractometer. The obtained results of sin sup 2 psi diagrams showed nonlinearity due to the in-depth distribution of the residual stress. The stress distribution below the surface was estimated from the analysis to the nonlinearity of sin sup 2 psi diagrams. The estimated stress distribution agreed well with that determined by the conventional sin sup 2 psi method with Cr-Ka radiation corrected by surface removal effect. (author)

  18. Residual stresses and deformation in dissimilar girth welds: numerical simulations and experimental verifications

    Energy Technology Data Exchange (ETDEWEB)

    Pasquale, P.; Burget, W.; Pfeiffer, W. [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany)

    2001-03-01

    Weld fabrication of dissimilar girth welds made of the austenitic steel X3 CrNiMoN 17-13, the ferritic 9% Cr-steel X10 CrMoVNb 9-1 and a Ni-weld metal was simulated numerically based on the application of the program system SYSWELD+. A three-dimensional (3D) and an axisymmetrical finite element model of the girth weld were established. According to the real dissimilar weld the model is divided into three different material zones, the austenitic, the ferritic and the Ni-weld metal zone neglecting the heat-affected zone in the ferritic base metal. The results obtained in this study are presented in terms of temperature distributions during welding and just after welding. The residual stresses calculated for the dissimilar girth welds are shown both for the axial and the circumferential orientations. The calculated residual stress distributions are compared to residual stresses measured by X-ray diffraction. It is shown that the calculated residual stresses are in good agreement with the residual stresses determined experimentally. Residual stress distributions in dissimilar girth welds are discussed on the basis of variable weld fabrication conditions and different boundary conditions selected for the numerical calculations. (orig.)

  19. Influence of Reel Lay on Residual Stress and Ultimate Bearing Capacity of Pipe

    Science.gov (United States)

    Liao, Hongqian; Wang, Liquan

    Reel lay is a fast and cost-effective way to install subsea pipelines. During reel lay, pipe's repeated plastic bending produces residual stress, which has influence on pipe's ultimate bearing capacity. First, the deformation of pipe in reel lay is analyzed, and the cyclic bending stages are simplified for convenience of theoretical research. Based on the finite element method (FEM), the Ramberg-Osgood model is adopted to describe material's mechanical property with kinematic hardening rule, and five bending stages are simulated. Further, the influence of material parameters and geometry parameters on pipe's residual stress is studied. Finally, the effect of residual stress on pipe's external pressure bearing capacity and tensile capacity is analyzed. Some important conclusions can be drawn: (1) the influence of diameter-thick ratio on residual stress is small, and material parameters' effect on the residual stress is large; (2) the influence of residual stress on pipe's external pressure bearing capacity is small, but its influence on tensile capacity is large.

  20. Finite element analysis of residual stress in cold expanded plate with different thickness and expansion ratio

    Science.gov (United States)

    Arifin Shariffudin, Kamarul; Karuppanan, Saravanan; Patil, Santosh S.

    2017-10-01

    Cold expansion of fastener/rivet holes is a common way to generate beneficial compressive residual stress around the fastener hole. In this study, cold expansion process was simulated by finite-element method in order to determine the residual stress field around two cold expanded holes by varying the plate thickness and expansion ratio of the hole. The model was developed in ANSYS and assigned to aluminium alloy 7475-T61 material model. The results showed that the residual stress become more compressive as the plate thickness is increased up to t/d = 2.6 and decreased for further level of thickness. In addition, the residual stress at the edge of the hole become more compressive as the expansion ratio is increased up to 4.5% and decreased for further level of expansion. This study also found that the residual stresses near the entrance and the exit face of the plate are less compressive than the residual stresses on the mid-thickness of the plate.

  1. Analysis of Residual Stress for Narrow Gap Welding Using Finite Element Method

    Science.gov (United States)

    Lee, Choon Yeol; Hwang, Jae Keun; Bae, Joon Woo

    Reactor coolant loop (RCL) pipes circulating the heat generated in a nuclear power plant consist of so large diameter pipes that the installation of these pipes is one of the major construction processes. Conventionally, a shield metal arc welding (SMAW) process has been mainly used in RCL piping installations, which sometimes caused severe deformations, dislocation of main equipments and various other complications due to excessive heat input in welding processes. Hence, automation of the work of welding is required and narrow-gap welding (NGW) process is being reviewed for new nuclear power plants as an alternative method of welding. In this study, transient heat transfer and thermo-elastic-plastic analyses have been performed for the residual stress distribution on the narrow gap weldment of RCL by finite element method under various conditions including surface heat flux and temperature dependent thermo-physical properties.

  2. Residual stress analysis of laser cladding repair for nuclear steam generator damaged tubes

    Energy Technology Data Exchange (ETDEWEB)

    Han, Won Jin; Lee, Sang Cheol; Lee, Seon Ho [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)

    2008-07-01

    Laser cladding technology was studied as a method for upgrading the present repair procedures of damaged tubes in a nuclear steam generator and Doosan subsequently developed and designed a new Laser Cladding Repair System. One of the important features of this newly developed Laser Cladding Repair System is that molten metal can be deposited on damaged tube surfaces using a laser beam and filler wire without the need to install sleeves inside the tube. Laser cladding qualification tests on the steam generator tube material, Alloy 600, were performed according to ASME Section IX. Residual stress analyses were performed for weld metal and heat affected zone of as-welded and PWHT with SYSWELD software.

  3. Weld residual stresses near the bimetallic interface in clad RPV steel: A comparison between deep-hole drilling and neutron diffraction data

    Energy Technology Data Exchange (ETDEWEB)

    James, M.N., E-mail: mjames@plymouth.ac.uk [School of Marine Science and Engineering, University of Plymouth, Drake Circus, Plymouth (United Kingdom); Department of Mechanical Engineering, Nelson Mandela Metropolitan University, Port Elizabeth (South Africa); Newby, M.; Doubell, P. [Eskom Holdings SOC Ltd, Lower Germiston Road, Rosherville, Johannesburg (South Africa); Hattingh, D.G. [Department of Mechanical Engineering, Nelson Mandela Metropolitan University, Port Elizabeth (South Africa); Serasli, K.; Smith, D.J. [Department of Mechanical Engineering, University of Bristol, Queen' s Building, University Walk, Bristol (United Kingdom)

    2014-07-01

    Highlights: • Identification of residual stress trends across bimetallic interface in stainless clad RPV. • Comparison between deep hole drilling (DHD – stress components in two directions) and neutron diffraction (ND – stress components in three directions). • Results indicate that both techniques can assess the trends in residual stress across the interface. • Neutron diffraction gives more detailed information on transient residual stress peaks. - Abstract: The inner surface of ferritic steel reactor pressure vessels (RPV) is clad with strip welded austenitic stainless steel primarily to increase the long-term corrosion resistance of the ferritic vessel. The strip welding process used in the cladding operation induces significant residual stresses in the clad layer and in the RPV steel substrate, arising both from the thermal cycle and from the very different thermal and mechanical properties of the austenitic clad layer and the ferritic RPV steel. This work measures residual stresses using the deep hole drilling (DHD) and neutron diffraction (ND) techniques and compares residual stress data obtained by the two methods in a stainless clad coupon of A533B Class 2 steel. The results give confidence that both techniques are capable of assessing the trends in residual stresses, and their magnitudes. Significant differences are that the ND data shows greater values of the tensile stress peaks (∼100 MPa) than the DHD data but has a higher systematic error associated with it. The stress peaks are sharper with the ND technique and also differ in spatial position by around 1 mm compared with the DHD technique.

  4. Experimental Study of Residual Stresses in Metal Parts Obtained by Selective Laser Melting

    Science.gov (United States)

    Protasov, C. E.; Safronov, V. A.; Kotoban, D. V.; Gusarov, A. V.

    High local temperature gradients occur at additive manufacturing by selective laser melting of powder. This gives rise to undesirable residual stresses, deformations, and cracks. To understand how to control the formation of the residual stresses, a reliable method is necessary for measuring their distribution in the fabricated part. It is proposed to cut the part into thin plates and to reconstruct the residual stresses from the measured deformation of the plates. This method is tested on beams with square cross-section built from stainless steel. The beams were cut by electrical discharge machining and chemically etched. The obtained stress profile in vertical transversal direction slightly increases from the top to the bottom of the beam. This dependency is confirmed by numerical modeling. The measured stress profile agrees with the known results by other authors.

  5. Effects of stop-start features on residual stresses in a multipass austenitic stainless steel weld

    Energy Technology Data Exchange (ETDEWEB)

    Turski, M., E-mail: Mark.Turski@magnesium-elektron.com [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom); Francis, J.A. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)] [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Hurrell, P.R. [Rolls-Royce Plc., Raynesway, Derby DE21 7XX (United Kingdom); Bate, S.K. [Serco Technical Services, Birchwood Park, Warrington, Cheshire WA3 6GA (United Kingdom); Hiller, S. [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Withers, P.J. [School of Materials, University of Manchester, Grosvenor Street, Manchester M1 7HS (United Kingdom)

    2012-01-15

    In this article we describe experiments that characterise and quantify the localised perturbations in residual stress associated with both ramped and abrupt stop-start features in a multipass weld. Residual stress distributions in AISI Grade 304L/308L stainless steel groove-welded specimens, containing weld interruptions that were introduced in a controlled manner, have been characterised using both neutron diffraction and the incremental deep hole drilling method. The extent to which the localised stresses associated with the interruptions were annealed by overlayed passes was also assessed. The results suggest that, regardless of the type of interruption, there can be significant localised increases in residual stress if the stop-start feature is left exposed. If further weld passes are deposited, then the localised increases in stress are likely to persist if the interruption was abrupt, whereas for a ramped interruption they may be dissipated. - Highlights: Black-Right-Pointing-Pointer In this study the residual stress-field surrounding weld interruptions was measured. Black-Right-Pointing-Pointer Localised stresses were found to increase at weld interruptions. Black-Right-Pointing-Pointer Both ramped and abrupt weld interruptions were investigated. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses persisted for abrupt interruptions. Black-Right-Pointing-Pointer After subsequent weld passes, localised stresses dissipated for ramped interruptions.

  6. Feasibility of Residual Stress Nondestructive Estimation Using the Nonlinear Property of Critical Refraction Longitudinal Wave

    Directory of Open Access Journals (Sweden)

    Yu-Hua Zhang

    2017-01-01

    Full Text Available Residual stress has significant influence on the performance of mechanical components, and the nondestructive estimation of residual stress is always a difficult problem. This study applies the relative nonlinear coefficient of critical refraction longitudinal (LCR wave to nondestructively characterize the stress state of materials; the feasibility of residual stress estimation using the nonlinear property of LCR wave is verified. The nonlinear ultrasonic measurements based on LCR wave are conducted on components with known stress state to calculate the relative nonlinear coefficient. Experimental results indicate that the relative nonlinear coefficient monotonically increases with prestress and the increment of relative nonlinear coefficient is about 80%, while the wave velocity only decreases about 0.2%. The sensitivity of the relative nonlinear coefficient for stress is much higher than wave velocity. Furthermore, the dependence between the relative nonlinear coefficient and deformation state of components is found. The stress detection resolution based on the nonlinear property of LCR wave is 10 MPa, which has higher resolution than wave velocity. These results demonstrate that the nonlinear property of LCR wave is more suitable for stress characterization than wave velocity, and this quantitative information could be used for residual stress estimation.

  7. Influence of hydrophobic and superhydrophobic surfaces on reducing aerodynamic insect residues

    Science.gov (United States)

    Krishnan, K. Ghokulla; Milionis, Athanasios; Loth, Eric; Farrell, Thomas E.; Crouch, Jeffrey D.; Berry, Douglas H.

    2017-01-01

    Insect fouling during takeoff, climb and landing can result in increased drag and fuel consumption for aircrafts with laminar-flow surfaces. This study investigates the effectiveness of various hydrophobic and superhydrophobic surfaces in reducing residue of insects on an aerodynamic surface at relatively high impact speeds (about 45 m/s). An experimental setup consisting of a wind tunnel and a method to inject live flightless fruit flies was used to test the effectiveness of various surfaces against insect fouling. Insect fouling was analyzed based on residue area and height from multiple impacts. In general most of the residue area was due to the hemolymph spreading while most of the residue height was due to adhesion of exoskeleton parts. Hydrophobic and especially superhydrophobic surfaces performed better than a hydrophilic aluminum surface in terms of minimizing the residue area of various insect components (exoskeleton, hemolymph, and red fluid). Surfaces with reduced wettability and short lateral length scales tended to have the smallest residue area. Residue height was not as strongly influenced by surface wettability since even a single exoskeleton adhered to the surface upon impact was enough to produce a residue height of the order of one mm. In general, the results indicate that hemolymph spread needs to be avoided (e.g. by having reduced wettability and short lateral correlation lengths) in order to minimize the residue area, while exoskeleton adherence needs to be avoided (e.g. by having oleophobic properties and micro/nano roughness) in order to minimize the residue height. In particular, two of the superhydrophobic coatings produced substantial reduction in residue height and area, relative to the baseline surface of aluminum. However, the surfaces also showed poor mechanical durability on the high-speed insect impact location. This suggests that although low wettability materials show great insect anti-fouling behavior, their durability needs to

  8. Interactive effects of rice residue and water stress on growth and metabolism of wheat seedlings

    Directory of Open Access Journals (Sweden)

    Nimisha Amist

    2014-08-01

    Full Text Available In the present study effects of rice residue with and without water stress were studied on Triticum aestivum L. cv. Shatabadi. The mixture of residue and garden soil in 1:1 ratio was considered as 50% (R1 and only decomposed residue as 100% (R2. Garden soil was taken as control. Twenty five seeds were sown in each experimental trays filled with soil mixture according to the treatments. Trays were arranged in two groups. After 15 days one set was subjected to water stress (WS by withholding water supply for 3 days. Morphological and biochemical parameters of 18 days old seedlings were recorded. Seedling height decreased in all treatments. A gradual decrease in relative water content, pigment and protein contents of wheat seedlings were observed. Sugar and proline contents increased in treatments. An increase in malondialdehyde (MDA content and antioxidative enzyme activities was recorded. Elevation in catalase activity was observed in all treatments except in plants with water deficit. Ascorbate peroxidase (APX and guaiacol peroxidase (GPX activities increased when residue mixed with soil but decreased in seedlings under the combined influence of the residue and water stress. Higher amount of MDA and lower activities of APX and GPX reflected the oxidative damage in seedlings under combined treatments. Rice residue inhibited growth of wheat seedlings. Water stress intensified the effects of residue.

  9. Optimization of Residual Stress of High Temperature Treatment Using Genetic Algorithm and Neural Network

    Directory of Open Access Journals (Sweden)

    M. Susmikanti

    2015-12-01

    Full Text Available In a nuclear industry area, high temperature treatment of materials is a factor which requires special attention. Assessment needs to be conducted on the properties of the materials used, including the strength of the materials. The measurement of material properties under thermal processes may reflect residual stresses. The use of Genetic Algorithm (GA to determine the optimal residual stress is one way to determine the strength of a material. In residual stress modeling with several parameters, it is sometimes difficult to solve for the optimal value through analytical or numerical calculations. Here, GA is an efficient algorithm which can generate the optimal values, both minima and maxima. The purposes of this research are to obtain the optimization of variable in residual stress models using GA and to predict the center of residual stress distribution, using fuzzy neural network (FNN while the artificial neural network (ANN used for modeling. In this work a single-material 316/316L stainless steel bar is modeled. The minimal residual stresses of the material at high temperatures were obtained with GA and analytical calculations. At a temperature of 6500C, the GA optimal residual stress estimation converged at –711.3689 MPa at adistance of 0.002934 mm from center point, whereas the analytical calculation result at that temperature and position is -975.556 MPa . At a temperature of 8500C, the GA result was -969.868 MPa at 0.002757 mm from the center point, while with analytical result was -1061.13 MPa. The difference in residual stress between GA and analytical results at a temperatureof6500C is about 27 %, while at 8500C it is 8.67 %. The distribution of residual stress showed a grouping concentrated around a coordinate of (-76; 76 MPa. The residuals stress model is a degree-two polynomial with coefficients of 50.33, -76.54, and -55.2, respectively, with a standard deviation of 7.874.

  10. The Correlation Between the Percussive Sound and the Residual Stress/Strain Distributions in a Cymbal

    Science.gov (United States)

    Osamura, Kozo; Kuratani, Fumiyasu; Koide, Toshio; Ogawa, Wataru; Taniguchi, Hiroyasu; Monju, Yoshiyuki; Mizuta, Taiji; Shobu, Takahisa

    2016-12-01

    The artistic sound of a cymbal is produced by employing a special copper alloy as well as incorporating complicated and heterogeneous residual stress/strain distributions. In order to establish a modern engineering process that achieves high-quality control for the cymbals, it is necessary to investigate the distribution of the residual stresses/strains in the cymbal and their quantitative relation with the frequency characteristics of the sound generated from the cymbal. In the present study, we have successfully used synchrotron radiation to measure the distribution of residual strain in two kinds of cymbals—after spinforming as well as after hammering. The microstructure and the mechanical properties of the cymbals were measured as well their acoustic response. Based on our experimental data, the inhomogeneous residual stress/strain distributions in the cymbals were deduced in detail and their influence on the frequency characteristics of the sound produced by the cymbals was identified.

  11. Residual stress fields in sol-gel-derived thin TiO2 layers

    NARCIS (Netherlands)

    Teeuw, D.H.J.; Haas, M. de; Hosson, J.Th.M. De

    1999-01-01

    This paper discusses the induction of residual stresses during the curing process of thin titania layers, which are derived using a sol-gel process. During this process, stresses may build up in the spinning stage, the drying stage, and the consolidation stage. The magnitude and character of these

  12. Investigation of the Residual Stress State in an Epoxy Based Specimen

    NARCIS (Netherlands)

    Baran, Ismet; Jakobsen, Johnny; Andreasen, Jens H.; Akkerman, Remko

    2015-01-01

    Process induced residual stresses may play an important role under service loading conditions for fiber reinforced composite. They may initiate premature cracks and alter the internal stress level. Therefore, the developed numerical models have to be validated with the experimental observations. In

  13. Three-dimensional finite element analysis of residual stress in arteries.

    Science.gov (United States)

    Raghavan, M L; Trivedi, S; Nagaraj, A; McPherson, D D; Chandran, K B

    2004-02-01

    Calculation of residual stress in arteries, using the analytical approach has been quite valuable in our understanding of its critical role in vascular mechanics. Stresses are calculated at the central section of an infinitely long tube by imposing a constant axial stretch while deforming the artery from the stress-free state to its unloaded state. However, segments used to perform opening-angle measurements have finite lengths. Further, the stress-free artery configuration is assumed to be circular. Experiments show that they are slightly noncircular. The numerical approach to residual stress calculation can allow us to study both these issues. Using 3D cylindrical geometries and an isotropic material model, we investigated how segment length can affect residual stress calculations and identified the appropriate segment length for experiments. Further, we recorded and used the true noncircular stress-free state of an artery segment, computed the residual stress distribution, and compared it to that from a similar, but circular segment. Our findings suggest that segment length must be ten times the wall thickness for it to be "long" enough. We also found that the circularity assumption may be a reasonable approximation for typical arteries.

  14. Characterization of residual stresses in zirconia veneered bilayers assessed via sharp and blunt indentation.

    Science.gov (United States)

    Wendler, Michael; Belli, Renan; Petschelt, Anselm; Lohbauer, Ulrich

    2015-08-01

    The present study evaluated the effect of the coefficient of thermal expansion (CTE) mismatch and the cooling protocol on the distribution of residual stresses and crack propagation in veneered zirconia bilayers. Ceramic discs with two different CTEs (Vita VM9 and Lava Ceram) were fired onto zirconia plates and cooled following a slow (0.5°C/s) or a fast (45°C/s) cooling protocol. The residual stress distribution throughout the veneer thickness was assessed by means of depth-wise Vickers indentation after sequentially sectioning the bilayers parallel compared to normal to the interface. A mathematical solution for the residual stress distribution was used as reference. Additionally, Hertzian cone crack propagation in the veneers was induced by cyclic contact loading and measured at different number of cycles to estimate the crack growth rate. The higher CTE mismatch of the VM9 group generated an important stress gradient with high compressive residual stresses near the interface, hindering the crack propagation. The low CTE mismatch group (Lava Ceram) developed only a slight stress gradient and higher cone crack growth rates. No differences were observed between the two cooling protocols applied regarding stress magnitude and crack propagation behavior. The CTE mismatch has a predominant role in the generation of residual stress gradients within the veneer, which directly influences contact-induced crack propagation. Based on the results, the cooling protocol had no significant effect on the residual stress distribution in zirconia-veneer bilayers. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  15. Influence of treatment by vibration in residual stress generated in the laser welding of HSLA and IF steels; Influencia do tratamento de vibracao nas tensoes residuais geradas na soldagem a laser de acos ARBL e IF

    Energy Technology Data Exchange (ETDEWEB)

    Chuvas, T.C.; Fonseca, M.P. Cindra, E-mail: chuvas@vm.uff.b [Universidade Federal Fluminense (PGMEC/UFF), Niteroi, RJ (Brazil). Programa de Pos-graduacao em Engenharia Mecanica; Castello, D.A. [Universidade Federal do Rio de Janeiro (DEM/UFRJ), RJ (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    The stress relieving treatment by vibration is a new technology under development, which has many advantages over thermal methods. In this work was analyzed the surface residual stress generated in the laser welding of biphasic HSLA and IF steels, both used in the automotive industry. Residual stresses were measured by X-ray diffraction, by the sen{sup 2} {Psi} method. Residual stresses generated in the welding of the samples were tensile at all points measured. After welding, the samples were submitted to the mechanical vibration treatment. Some samples presented a significant reduction in the stress values. The welded joints were also characterized by optical microscopy. (author)

  16. Residual stress behaviors induced by laser peening along the edge of curved models

    Energy Technology Data Exchange (ETDEWEB)

    Im, Jong Bin [Korea Aerospace Research Institute, Daejeon (Korea, Republic of); Grandhi, Ramana V. [Wright State Univ., Dayton (United States); Ro, Young Hee [Agency for Defense Development, Daejeon (Korea, Republic of)

    2012-12-15

    Laser peening (LP) induces high magnitude compressive residual stresses in a small region of a component. The compressive residual stresses cause plastic deformation that is resistant to fatigue fracture. Fatigue cracks are generally nucleated at critical areas, and LP is applied for those regions so as to delay the crack initiation. Many critical regions are located on the edge of the curved portion of structures because of stress concentration effects. Several investigations that are available for straight components may not give meaningful guidelines for peening curved components. Therefore, in this paper, we investigate residual stress behaviors induced by LP along the edge of curved models. Three curved models that have different curvatures are investigated for peening performance. Two types of peening configurations, which are simultaneous corner shot and sequential corner shots, are considered in order to obtain compressive residual stresses along an edge. LP simulations of multiple shots are performed to identify overlapping effects on the edge portion of a curved model. In addition, the uncertainty calculation of residual stress induced by LP considering laser pulse duration is performed.

  17. Residual stress measurement on propellant tank of 2219 aluminum alloy and study on its weak spot

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Chaoqun; Li, Huan; Li, Jianxiong; Luo, Chuanguang; Ni, Yanbing [Tianjin University, Tianjin (China)

    2017-05-15

    This paper presented residual stress measurement on two circumferential Variable polarity plasma arc welding (VPPAW) joints and one circular closed Friction stir welding (FSW) joint on the propellant tank of 2219 aluminum alloy using the indentation strain-gauge method. Quite large tensile residual stresses were attached to the center and inner areas of the circular closed FSW joint. There were very large tensile stresses in some points of the two circumferential VPPAW joints, among these points, the maximum value was +253 MPa, which was about 63 % of the yield strength of 410 MPa measured in the base material. In addition, the peak of compressive residual stress was about -160 MPa. Above all, there were two typical peaks of residual stress in the circumferential VPPAW joints, one was located in the middle part while the other one was near the start/end position of the joints. Combining the result of residual stress measurement with the characteristics of the tank structure, it can be concluded that circular closed FSW joint around the flange was a weak spot on the propellant tank. And the most vulnerable point on the circular closed FSW joint has also been found.

  18. Residual stress state in pipe cut ring specimens for fracture toughness testing

    Energy Technology Data Exchange (ETDEWEB)

    Damjanovic, Darko [J.J. Strossmayer Univ. of Osijek, Slavonski Brod (Croatia). Mechanical Engineering Faculty; Kozak, Drazan [Zagreb Univ. (Croatia). Dept. for Mechanical Design; Marsoner, Stefan [Materials Center, Leoben (Austria).; Gubeljak, Nenad [Maribor Univ. (Slovenia). Chair of Mechanics

    2017-07-01

    Thin-walled pipes are not suitable for measuring fracture toughness parameters of vital importance because longitudinal crack failure is the most common failure mode in pipes. This is due to the impossibility to manufacture standard specimens for measuring fracture toughness, such as SENB or CT specimens, from the thin wall of the pipe. Previous works noticed this problem, but until now, a good and convenient solution has not been found or developed. To overcome this problem, very good alternative solution was proposed, the so-called pipe ring notched bend specimen (PRNB) [1-5]. Until now, only the idealized geometry PRNB specimen is analyzed, i. e., a specimen which is not cut out from an actual pipe but produced from steel plate. Based on that, residual stresses are neglected along with the imperfections in geometry (elliptical and eccentricity). The aim of this research is to estimate the residual stress state(s) in real pipes used in the boiler industry produced by hot rolling technique. These types of pipes are delivered only in normalized condition, but not stress relieved. Therefore, there are residual stresses present due to the manufacturing technique, but also due to uneven cooling after the production process. Within this paper, residual stresses are estimated by three methods: the incremental hole drilling method (IHMD), X-ray diffraction (XRD) and the splitting method (SM). Knowing the residual stress state in the ring specimen, it is possible to assess their impact on fracture toughness measured on the corresponding PRNB specimen(s).

  19. Using nanoindentation and cathodoluminescence to investigate the residual stress of ZnSe

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Hua-Chiang, E-mail: a091316104@gmail.com [Department of Electrophysics, National Chiao Tung University, Hsinchu 300, Taiwan, ROC (China); Chou, Wu-Ching, E-mail: wuchingchou@mail.nctu.edu.tw [Department of Electrophysics, National Chiao Tung University, Hsinchu 300, Taiwan, ROC (China); Yau, Wei-Hung [Department of Mechanical Engineering, Chin-Yi University of Technology, Taichung 400, Taiwan, ROC (China); Fan, Wen-Chung [Department of Electrophysics, National Chiao Tung University, Hsinchu 300, Taiwan, ROC (China); Lee, Ling [Center of Nanoscience and Technology, Tunghai University, Taichung 400, Taiwan, ROC (China); Jian, Kun-Feng [Department of Electrophysics, National Chiao Tung University, Hsinchu 300, Taiwan, ROC (China)

    2015-03-15

    Highlights: • We explored CL mapping of nanoindentation-induced cracks and stress interactions of ZnSe. • Residual stress as LR was 10 mN/min was greater than that at 2 mN/min, as error depth was 3.78%. • CL emission was suppressed due to defects that played roles as nonradiative recombination centers. - Abstract: In this study we examined the effects of the nanoindentation-induced residual stress of single-crystalline zinc selenide (ZnSe). We employed the nanoindentation technique to evaluate the dislocation mobility of ZnSe at loading ratios of 10 and 2 mN/min, with a holding time of 120 s under a constant load. We visualized the resultant dislocation and microcracks using cathodoluminescence (CL) spectroscopy and mapping to compare the nanoindentation-induced residual stresses of the various ZnSe samples. CL mapping revealed massive dislocation activities during the loading process. The dislocations played roles as nonradiative recombination centers that quenched the local CL intensity. Transmission electron microscopy also revealed the effects of nanoindentation-induced residual stress. To obtain insight into the influence of the residual stress and to determine the dislocation mobilities for ZnSe films, it was essential to monitor the quenching effect of nonradiative recombination centers as a function of CL mapping.

  20. Tensile Residual Stress Mitigation Using Low Temperature Phase Transformation Filler Wire in Welded Armor Plates

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Zhili [ORNL; Bunn, Jeffrey R [ORNL; Tzelepis, Demetrios A [ORNL; Payzant, E Andrew [ORNL; Yu, Xinghua [ORNL

    2016-01-01

    Hydrogen induced cracking (HIC) has been a persistent issue in welding of high-strength steels. Mitigating residual stresses is one of the most efficient ways to control HIC. The current study develops a proactive in-process weld residual stress mitigation technique, which manipulates the thermal expansion and contraction sequence in the weldments during welding process. When the steel weld is cooled after welding, martensitic transformation will occur at a temperature below 400 C. Volume expansion in the weld due to the martensitic transformation will reduce tensile stresses in the weld and heat affected zone and in some cases produce compressive residual stresses in the weld. Based on this concept, a customized filler wire which undergoes a martensitic phase transformation during cooling was developed. The new filler wire shows significant improvement in terms of reducing the tendency of HIC in high strength steels. Bulk residual stress mapping using neutron diffraction revealed reduced tensile and compressive residual stresses in the welds made by the new filler wire.

  1. Joining of molybdenum disilicide to stainless steel using amorphous metal brazes - residual stress analysis

    Energy Technology Data Exchange (ETDEWEB)

    Vaidya, R.U.; Gallegos, D.E.; Kautz, D.D. [Los Alamos National Lab. (United States)

    2007-07-01

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L joints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS trademark 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainless steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses in the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze). (orig.)

  2. Study on stress-wave propagation and residual stress distribution of Ti-17 titanium alloy by laser shock peening

    Science.gov (United States)

    Pei, Yatian; Duan, Chenghong

    2017-11-01

    Laser shock peening has advantages of less restriction, better reinforcement, stronger controllability, and so on, which could greatly improve the fatigue properties of the material compared with traditional processes. In this paper, dual phase titanium alloy Ti-17 has been studied, and numerical simulation has been taken to analyze the stress-wave propagation rules in Ti-17 titanium alloy plates with different thicknesses. In addition, the distribution of residual stress which is obtained by experiments is used to verify the accuracy of the above rules. Furthermore, the variation rules of fatigue characteristics of plates with different thicknesses under the same laser shock peening parameters are analyzed. The results show that due to the reflection of the stress-wave, the final residual stress and fracture toughness of the specimen decrease, resulting in an increase of the crack propagation rate and crack length. Since thinner specimens have a higher frequency of stress-wave reflection, they show greater effects.

  3. Evaluation of J-groove weld residual stress and crack growth rate of PWSCC in reactor pressure vessel closure head

    Energy Technology Data Exchange (ETDEWEB)

    Oh, Seung Hyuk; Ryu, Tae Young; Park, Seung Hyun; Won, Min Gu; Kang, Seok Jun; Kim, Moon Ki; Choi, Jae Boong [Sungkyunkwan University, Suwon (Korea, Republic of); Lee, Kyoung Soo; Lee, Sung Ho [Korea Hydro and Nuclear Power, Daejeon (Korea, Republic of)

    2015-03-15

    Over the last decade, primary water stress corrosion cracking (PWSCC) has been frequently found in pressurized water reactor (PWR) applications. Especially, PWSCC has occurred in long-term operated PWRs. As this phenomenon leads to serious accidents, we must be beforehand with the anticipated problems. A typical PWR consists of J-groove welded components such as reactor pressure vessel closure head and nozzles. Reactor pressure vessel closure head is made of SA508 and it is covered by cladding. Alloy 600 is used for nozzles. And J-groove weld is conducted with alloy 82/182. Different material properties of these metals lead to residual stress and PWSCC consequentially. In this study, J-groove weld residual stress was investigated by a three-dimensional finite element analysis with an actual asymmetric J-groove weld model and process of construction. Also crack growth rate of PWSCC was evaluated from cracks applied on the penetration nozzles. Based on these two values, one cannot only improve the structural integrity of PWR, but also explain PWSCC behavior such that high residual stress at the J-groove weld area causes crack initiation and propagation through the surface of nozzles. In addition, crack behavior was predicted at the various points around the nozzle.

  4. Predicting welding residual stresses in a dissimilar metal girth welded pipe using 3D finite element model with a simplified heat source

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Dean, E-mail: deandeng@cqu.edu.c [College of Materials Science and Engineering, Chongqing University, Shazheng Street 174, Shapingba, Chongqing 400044 (China); Kiyoshima, Shoichi [Research Center of Computational Mechanics, Inc., Togoshi NI-Bldg., 1-7-1 Togoshi, Shinagawa-ku, Tokyo 142-0041 (Japan); Ogawa, Kazuo [Japan Nuclear Energy Safety Organization, TOKYU REIT Toranomon Bldg, 3-17-1, Toranomon, Minato-ku, Tokyo 105-0001 (Japan); Yanagida, Nobuyoshi [Hitachi Ltd. 1-1, Saiwa-cho 3-chome, Hitachi-shi, Ibaraki-ken 317-8511 (Japan); Saito, Koichi [Hitachi-GE Nuclear Energy, Ltd. 2-2, Omika-cho, 5-chome, Hitachi-shi, Ibaraki-ken 319-1221 (Japan)

    2011-01-15

    Research highlights: Welding residual stresses have asymmetrical distributions in the dissimilar metal pipe. Variable length heat source model can largely save computing time. Besides welding, other thermal processes also affect residual stresses. - Abstract: Dissimilar metal welds are commonly used in nuclear power plants to connect low alloy steel components and austenitic stainless steel piping systems. The integrity assessment and life estimation for such welded structures require consideration of residual stresses induced by manufacturing processes. Because the fabrication process of dissimilar metal weld joints is considerably complex, it is very difficult to accurately predict residual stresses. In this study, both numerical simulation technology and experimental method were used to investigate welding residual stress distribution in a dissimilar metal pipe joint with a medium diameter, which were performed by a multi-pass welding process. Firstly, an experimental mock-up was fabricated to measure the residual stress distributions on the inside and the outside surfaces. Then, a time-effective 3-D finite element model was developed to simulate welding residual stresses through using a simplified moving heat source. The simplified heat source method could complete the thermo-mechanical analysis in an acceptable time, and the simulation results generally matched the measured data near the weld zone. Through comparing the simulation results and the experimental measurements, we can infer that besides the multi-pass welding process other key manufacturing processes such as cladding, buttering and heat treatment should also be taken into account to accurately predict residual stresses in the whole range of the dissimilar metal pipe.

  5. Manufacturing inspection of electrical steels using Magnetic Barkhausen Noise: residual stress detection

    Energy Technology Data Exchange (ETDEWEB)

    Samimi, A.A., E-mail: 9aa8@queensu.ca [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Krause, T.W. [Royal Military College of Canada, NDE Lab., Kingston, Ontario (Canada); Clapham, L. [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Gallaugher, M.; Ding, Y.; Chromik, R. [McGill Univ., Dept. of Mining and Materials Engineering, Montreal, Quebec (Canada)

    2016-09-15

    Non-oriented Electrical Steel (NOES) is the magnetic core lamination material used for flux transfer in rotary machines. The presence of residual stress associated with material processing may be detrimental to magnetic domain structure refinement and as a result, magnetic performance of NOES. Therefore, manufacturing inspection of NOES that identifies the presence of residual stress could contribute to the production of more energy efficient cores. However, standard materials evaluation is limited to destructive and off-line techniques. The present work employed Magnetic Barkhausen Noise (MBN) for nondestructive identification of local residual stress associated with stages in material processing. Analysis of MBN from single strips of NOES demonstrated clear response to applied tensile stress, mechanical shearing, the presence of an insulating coating and punching. The results establish the potential of MBN as a nondestructive testing technology for quality control of electrical steels at various stages of manufacture. (author)

  6. RESIDUAL STRESS MEASUREMENTS AND STRUCTURAL INTEGRITY IMPLICATIONS FOR SELECTIVE LASER MELTED TI-6AL-4V

    Directory of Open Access Journals (Sweden)

    Knowles, C. R.

    2012-11-01

    Full Text Available Selective laser melting (SLM of Ti-6Al-4V has significant potential in the aerospace and biotechnology industries. SLM employs a focused laser beam to melt successive layers of metallic powder into complex components. This process can result in the generation of high thermally-induced residual stresses. These residual stresses, together with micro-flaws/ pores from the inherent fabrication process, may lead to premature fatigue crack initiation and propagation at relatively low cyclic stresses. The hole-drilling strain gauge method was used to evaluate residual stresses within SLM Ti-6Al-4V specimens, with the intention of understanding the associated mechanisms for the successful application of SLM Ti-6Al-4V in industry.

  7. Study on residual stresses in ultrasonic torsional vibration assisted micro-milling

    Science.gov (United States)

    Lu, Zesheng; Hu, Haijun; Sun, Yazhou; Sun, Qing

    2010-10-01

    It is well known that machining induced residual stresses can seriously affect the dimensional accuracy, corrosion and wear resistance, etc., and further influence the longevity and reliability of Micro-Optical Components (MOC). In Ultrasonic Torsional Vibration Assisted Micro-milling (UTVAM), cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank are the main factors which affect residual stresses. A 2D model of UTVAM was established with FE analysis software ABAQUS. Johnson-Cook's flow stress model and shear failure principle are used as the workpiece material model and failure principle, while friction between tool and workpiece uses modified Coulomb's law whose sliding friction area is combined with sticking friction. By means of FEA, the influence rules of cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank on residual stresses are obtained, which provides a basis for choosing optimal process parameters and improving the longevity and reliability of MOC.

  8. Influence of residual stress on diffusion-induced bending in bilayered microcantilever sensors

    Energy Technology Data Exchange (ETDEWEB)

    Xuan Fuzhen, E-mail: fzxuan@ecust.edu.c [Key Laboratory of Safety Science of Pressurized System, MOE, School of Mechanical Engineering, East China University of Science and Technology, 130, Meilong Street, PO Box 402, Shanghai 200237 (China); Shao Shanshan; Wang Zhengdong; Tu Shantung [Key Laboratory of Safety Science of Pressurized System, MOE, School of Mechanical Engineering, East China University of Science and Technology, 130, Meilong Street, PO Box 402, Shanghai 200237 (China)

    2010-05-31

    The influence of residual stress on diffusion-induced bending in bilayered microcantilever sensors has been analyzed under the framework of thermodynamic theory and Fick's second law. A self-consistent diffusion equation involving the coupling effects of residual stress and diffusion-induced stress is developed. Effects of thickness ratio, modulus ratio, diffusivity ratio and residual stress gradient of film and substrate on the curvature of bilayered cantilever are then discussed with the help of finite difference method. Results reveal that the curvature of bilayered cantilever increases with decreasing the diffusivity ratio and modulus ratio of substrate to film at a given time. Case study of the polysilicon/palladium hydrogen sensor has been finally carried out using the above developed bending theory.

  9. Graphite nodules and local residual stresses in ductile iron: Thermo-mechanical modelingand experimental validation

    DEFF Research Database (Denmark)

    Andriollo, Tito

    Ductile iron is nowadays widely used in key industrial sectors like off-shore, transport and energy production, accounting for as much as 25 % of the total casting production in the world. It is well known that ductile iron parts, depending on their size, may contain residual stresses developing...... stages of the manufacturing process are simulated numerically, accounting for the different thermal expansion of the nodules and of the matrix during both the eutectoid transformation and the subsequent cooling to room temperature. The results show the formation of significant residual stresses...... the theoretical predictions that local stresses up to approximately half the macroscopic yield strength may remain in the ductile iron microstructure after manufacturing. Needless to say, this new type of residual stresses is expected to play an important role in determining the properties of ductile iron...

  10. Effects of Contact Damage and Residual Stress in Dental Layered Ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Chung, J.W.; Choi, S.C. [Hanyang University, Seoul (Korea)

    2000-03-01

    Effects of contact damage and residual stress for two kinds of dental restorative layered ceramics, porcelain/alumina and porcelain/zirconia bilayers, were observed with Hertzian and Vickers indentation methods. Indentation stress-strain behavior of each material, strength degradation of the coating material, and crack propagation behavior in the coating layer after Vickers indentation were examined by and optical microscope. As a result, porcelain as coating materials showed the classical brittleness. It was inferred that damage and strength in two bilayer systems were dependent on thermal expansion mismatch between the coating material and the substrate, which affected the strength degradation. Residual stress resulting from thermal expansion mismatch was formed in the coating layer, and specially in the case of porcelain/zirconia, residual stress was eliminated as coating thickness decreased. (author). 17 refs., 6 figs.

  11. Fractal and probability analysis of creep crack growth behavior in 2.25Cr–1.6W steel incorporating residual stresses

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Mengjia; Xu, Jijin, E-mail: xujijin_1979@sjtu.edu.cn; Lu, Hao; Chen, Jieshi; Chen, Junmei; Wei, Xiao

    2015-12-30

    Graphical abstract: - Highlights: • Statistical and fractal analysis is applied to study the creep fracture surface. • The tensile residual stresses promote the initiation of creep crack. • The fractal dimension of a mixed mode fracture surface shows a wavy variation. • The fractal dimension increases with increasing intergranular fracture percentage. • Height coordinates of intergranular fracture surface fit Gaussian distribution. - Abstract: In order to clarify creep crack growth behavior in 2.25Cr–1.6W steel incorporating residual stresses, creep crack tests were carried out on the tension creep specimens, in which the residual stresses were generated by local remelting and cooling. Residual stresses in the specimens were measured using Synchrotron X-ray diffraction techniques. The fracture surface of the creep specimen was analyzed using statistical methods and fractal analysis. The relation between fractal dimension of the fracture surface and fracture mode of the creep specimen was discussed. Due to different fracture mechanisms, the probability density functions of the height coordinates vary with the intergranular crack percentage. Good fitting was found between Gaussian distribution and the probability function of height coordinates of the high percentage intergranular crack surface.

  12. 3D Residual Stress Field in Arteries: Novel Inverse Method Based on Optical Full-field Measurements

    CERN Document Server

    Badel, Pierre; Avril, Stéphane; 10.1111/str.12008

    2013-01-01

    Arterial tissue consists of multiple structurally important constituents that have individual material properties and associated stress-free configurations that evolve over time. This gives rise to residual stresses contributing to the homoeostatic state of stress in vivo as well as adaptations to perturbed loads, disease or injury. The existence of residual stresses in an intact but load-free excised arterial segment suggests compressive and tensile stresses, respectively, in the inner and outer walls. Accordingly, an artery ring springs open into a sector after a radial cut. The measurement of the opening angle is commonly used to deduce the residual stresses, which are the stresses required to close back the ring. The opening angle method provides an average estimate of circumferential residual stresses but it gives no information on local distributions through the thickness and along the axial direction. To address this lack, a new method is proposed in this article to derive maps of residual stresses usi...

  13. Residual stress fields in sol-gel-derived thin TiO2 layers

    OpenAIRE

    Teeuw, D.H.J.; Haas, M.; De Hosson, J.Th.M.

    1999-01-01

    This paper discusses the induction of residual stresses during the curing process of thin titania layers, which are derived using a sol-gel process. During this process, stresses may build up in the spinning stage, the drying stage, and the consolidation stage. The magnitude and character of these stresses depend heavily on the morphology of the layers in the various stages and the processing conditions. Dried layers are densified using two different processes, conventional furnace heating an...

  14. Diffraction Plane Dependence of Micro Residual Stresses in Uniaxially Extended Carbon Steels

    Directory of Open Access Journals (Sweden)

    T. Hanabusa

    2010-12-01

    Full Text Available In the stress measurement using X-ray or neutron diffraction, an elastic anisotropy as well as a plastic anisotropy of crystal must be carefully considered. In the X-ray and neutron diffraction stress measurement for polycrystalline materials, a particular {hkl} plane is used in measuring lattice strains. The dependence of an X-ray elastic constant on a diffraction plane is a typical example caused by an elastic anisotropy of the crystal. The yield strength and the work hardening rate of a single crystal depend on a crystallographic direction of the crystal. The difference in the yield strength and the work hardening rate relating to the crystallographic direction develops different residual stresses measured on each {hkl} diffraction after plastic deformation of a polycrystalline material. The present paper describes the result of the neutron stress measurement on uniaxially extended low and middle carbon steels. A tri-axial residual stress state developed in the extended specimens was measured on different kind of {hkl} diffraction plane. The measurement on the {110}, {200} and {211} diffraction showed that residual stresses increased with increasing the plastic elongation and the residual stresses on {110} were compressive, {200} were tensile and those on {211} were the middle of the former two planes.

  15. Estimation of residual stress in welding of dissimilar metals at nuclear power plants using cascaded support vetor regression

    Energy Technology Data Exchange (ETDEWEB)

    Koo, Young Do; Yoo, Kwae Hwan; Na, Man Gyun [Dept. of Nuclear Engineering, Chosun University, Gwangju (Korea, Republic of)

    2017-06-15

    Residual stress is a critical element in determining the integrity of parts and the lifetime of welded structures. It is necessary to estimate the residual stress of a welding zone because residual stress is a major reason for the generation of primary water stress corrosion cracking in nuclear power plants. That is, it is necessary to estimate the distribution of the residual stress in welding of dissimilar metals under manifold welding conditions. In this study, a cascaded support vector regression (CSVR) model was presented to estimate the residual stress of a welding zone. The CSVR model was serially and consecutively structured in terms of SVR modules. Using numerical data obtained from finite element analysis by a subtractive clustering method, learning data that explained the characteristic behavior of the residual stress of a welding zone were selected to optimize the proposed model. The results suggest that the CSVR model yielded a better estimation performance when compared with a classic SVR model.

  16. Estimation of residual stress in welding of dissimilar metals at nuclear power plants using cascaded support vector regression

    Directory of Open Access Journals (Sweden)

    Young Do Koo

    2017-06-01

    Full Text Available Residual stress is a critical element in determining the integrity of parts and the lifetime of welded structures. It is necessary to estimate the residual stress of a welding zone because residual stress is a major reason for the generation of primary water stress corrosion cracking in nuclear power plants. That is, it is necessary to estimate the distribution of the residual stress in welding of dissimilar metals under manifold welding conditions. In this study, a cascaded support vector regression (CSVR model was presented to estimate the residual stress of a welding zone. The CSVR model was serially and consecutively structured in terms of SVR modules. Using numerical data obtained from finite element analysis by a subtractive clustering method, learning data that explained the characteristic behavior of the residual stress of a welding zone were selected to optimize the proposed model. The results suggest that the CSVR model yielded a better estimation performance when compared with a classic SVR model.

  17. Effect of the Leveling Conditions on Residual Stress Evolution of Hot Rolled High Strength Steels for Cold Forming

    Science.gov (United States)

    Park, Keecheol; Oh, Kyungsuk

    2017-09-01

    In order to investigate the effect of leveling conditions on residual stress evolution during the leveling process of hot rolled high strength steels, the in-plane residual stresses of sheet processed under controlled conditions at skin-pass mill and levelers were measured by cutting method. The residual stress was localized near the edge of sheet. As the thickness of sheet was increased, the residual stress occurred region was expanded. The magnitude of residual stress within the sheet was reduced as increasing the deformation occurred during the leveling process. But the residual stress itself was not removed completely. The magnitude of camber occurred at cut plate was able to be predicted by the residual stress distribution. A numerical algorithm was developed for analysing the effect of leveling conditions on residual stress. It was able to implement the effect of plastic deformation in leveling, tension, work roll bending, and initial state of sheet (residual stress and curl distribution). The validity of simulated results was verified from comparison with the experimentally measured residual stress and curl in a sheet.

  18. Magnetostriction of a sphere: stress development during magnetization and residual stresses due to the remanent field

    Science.gov (United States)

    Reich, Felix A.; Rickert, Wilhelm; Stahn, Oliver; Müller, Wolfgang H.

    2017-03-01

    Based on the principles of rational continuum mechanics and electrodynamics (see Truesdell and Toupin in Handbuch der Physik, Springer, Berlin, 1960 or Kovetz in Electromagnetic theory, Oxford University Press, Oxford, 2000), we present closed-form solutions for the mechanical displacements and stresses of two different magnets. Both magnets are initially of spherical shape. The first (hard) magnet is uniformly magnetized and deforms due to the field induced by the magnetization. In the second problem of a (soft) linear-magnetic sphere, the deformation is caused by an applied external field, giving rise to magnetization. Both problems can be used for modeling parts of general magnetization processes. We will address the similarities between both settings in context with the solutions for the stresses and displacements. In both problems, the volumetric Lorentz force density vanishes. However, a Lorentz surface traction is present. This traction is determined from the magnetic flux density. Since the obtained displacements and stresses are small in magnitude, we may use Hooke's law with a small-strain approximation, resulting in the Lamé- Navier equations of linear elasticity theory. If gravity is neglected and azimuthal symmetry is assumed, these equations can be solved in terms of a series. This has been done by Hiramatsu and Oka (Int J Rock Mech Min Sci Geomech Abstr 3(2):89-90, 1966) before. We make use of their series solution for the displacements and the stresses and expand the Lorentz tractions of the analyzed problems suitably in order to find the expansion coefficients. The resulting algebraic system yields finite numbers of nonvanishing coefficients. Finally, the resulting stresses, displacements, principal strains and the Lorentz tractions are illustrated and discussed.

  19. Prediction of Welding Deformation and Residual Stress of Stiffened Plates Based on Experiments

    Science.gov (United States)

    Bai, R. X.; Guo, Z. F.; Lei, Z. K.

    2017-12-01

    Thermo-elastic-plastic (TEP) method is a method that can accurately predict welding deformation and residual stresses, but the premise is to select the appropriate heat source parameters. Aiming at the two welded joints in the stiffened plate studied in this paper, the welding experiments of simple components were carried out respectively, and the corresponding welding deformation and residual stresses were measured. Based on the welding experiment, the corresponding TEP model was established, and the corresponding heat source parameters were obtained according to the experimental data. The comparison between the experimental results and the numerical results shows that the obtained heat source parameters can well predict the welding deformation and residual stress of the welded structure. And then, the obtained heat source parameters were applied to the TEP model of the stiffened plate. The prediction results show that the T-type fillet welds of the stiffened plate can reduce the angular deformation caused by the butt welds to a certain extent. In addition, we can also find that the heat of the subsequent welds can reduce the residual stresses at the completed welds. This method not only can save a lot of experimental costs and time, but also can accurately predict the welding deformation and residual stresses.

  20. Modeling the Residual Stresses in Reactive Resins-Based Materials: a Case Study of Photo-Sensitive Composites for Dental Applications

    Science.gov (United States)

    Grassia, Luigi; D'Amore, Alberto

    2010-06-01

    Residual stresses in reactive resins-based composites are associated to the net volumetric contraction (shrinkage) arising during the cross-linking reactions. Depending on the restoration geometry (the ratio of the free surface area to the volume of the cavity) the frozen-in stresses can be as high as the strength of the dental composites. This is the main reason why the effectiveness and then the durability of restorations with composites remains quite lower than those realized with metal alloys based materials. In this paper we first explore the possibility to circumvent the mathematical complexity arising from the determination of residual stresses in reactive systems three-dimensionally constrained. Then, the results of our modeling approach are applied to a series of commercially available composites showing that almost all samples develop residual stresses such that the restoration undergoes failure as soon as it is realized.

  1. Characterization of residual stresses in heat treated Ti-6Al-4V forgings by machining induced distortion

    Directory of Open Access Journals (Sweden)

    Werner E.

    2010-06-01

    Full Text Available To provide a solid base for improved material exploitation in dimensioning calculations it is necessary to determine the stress state in the part prior to service loading. In order to achieve higher material strength at elevated temperatures, the surface temperature gradient with respect to time has to be sufficiently high during heat treatment. This results in non-negligable residual stresses that can reduce the allowable load level upon which yielding occurs. For titanium alloys there are two common heat treatments, namely solution treatment and mill annealing. The latter one is the method of choice within the presented project. Mill annealing is utilized in order to significantly reduce the residual stresses in the parts without loosing much of the improved strength at elevated temperatures. Quantification of residual stresses is done by solving an inverse problem. From the measurement of distortion, induced by dividing the investigated part, the residual stress state can be calculated via analytical modeling or correlation with finite element models. To assure a minimum perturbation of the residual stress state during specimen production, dividing of the part is accomplished by electric discharge machining. The parts of interest are v-shaped prisms with a length of approximatly 450 mm and a thickness in the cross sectional area from about 20 mm to 45 mm. Figure 1(a shows the forged part and 1(b the dimensions of the cross section in millimeters as well as the material properties considered in the finite element model. The heat exchange between the part and the environment is modelled as heat transfer by convection superimposed with heat radiation. Since the parts are exposed to air during forging and heat treatment, the surface develops a strongly adhesive oxide layer, the so called alpha-case. After forging the parts are cooled in air and heat treated at a temperature of 720° C for a duration of 120 min. Subsequent air cooling and

  2. Characterization of residual stresses in heat treated Ti-6Al-4V forgings by machining induced distortion

    Science.gov (United States)

    Regener, B.; Krempaszky, C.; Werner, E.

    2010-06-01

    To provide a solid base for improved material exploitation in dimensioning calculations it is necessary to determine the stress state in the part prior to service loading. In order to achieve higher material strength at elevated temperatures, the surface temperature gradient with respect to time has to be sufficiently high during heat treatment. This results in non-negligable residual stresses that can reduce the allowable load level upon which yielding occurs. For titanium alloys there are two common heat treatments, namely solution treatment and mill annealing. The latter one is the method of choice within the presented project. Mill annealing is utilized in order to significantly reduce the residual stresses in the parts without loosing much of the improved strength at elevated temperatures. Quantification of residual stresses is done by solving an inverse problem. From the measurement of distortion, induced by dividing the investigated part, the residual stress state can be calculated via analytical modeling or correlation with finite element models. To assure a minimum perturbation of the residual stress state during specimen production, dividing of the part is accomplished by electric discharge machining. The parts of interest are v-shaped prisms with a length of approximatly 450 mm and a thickness in the cross sectional area from about 20 mm to 45 mm. Figure 1(a) shows the forged part and 1(b) the dimensions of the cross section in millimeters as well as the material properties considered in the finite element model. The heat exchange between the part and the environment is modelled as heat transfer by convection superimposed with heat radiation. Since the parts are exposed to air during forging and heat treatment, the surface develops a strongly adhesive oxide layer, the so called alpha-case. After forging the parts are cooled in air and heat treated at a temperature of 720° C for a duration of 120 min. Subsequent air cooling and removing the alpha-case by

  3. Residual stress state in an induction hardened steel bar determined by synchrotron- and neutron diffraction compared to results from lab-XRD

    Energy Technology Data Exchange (ETDEWEB)

    Holmberg, Jonas, E-mail: jonas.holmberg@swerea.se [Swerea IVF AB, Argongatan 30, 431 22 Mölndal (Sweden); University West, 461 86 Trollhättan (Sweden); Steuwer, Axel [Nelson Mandela Metropolitan University, Gardham Avenue, 6031 Port Elizabeth (South Africa); Stormvinter, Albin; Kristoffersen, Hans [Swerea IVF AB, Argongatan 30, 431 22 Mölndal (Sweden); Haakanen, Merja [Stresstech OY, Tikkutehtaantie 1, 40 800 Vaajakoski (Finland); Berglund, Johan [Swerea IVF AB, Argongatan 30, 431 22 Mölndal (Sweden)

    2016-06-14

    Induction hardening is a relatively rapid heat treatment method to increase mechanical properties of steel components. However, results from FE-simulation of the induction hardening process show that a tensile stress peak will build up in the transition zone in order to balance the high compressive stresses close to the surface. This tensile stress peak is located in the transition zone between the hardened zone and the core material. The main objective with this investigation has been to non-destructively validate the residual stress state throughout an induction hardened component. Thereby, allowing to experimentally confirming the existence and magnitude of the tensile stress peak arising from rapid heat treatment. For this purpose a cylindrical steel bar of grade C45 was induction hardened and characterised regarding the microstructure, hardness, hardening depth and residual stresses. This investigation shows that a combined measurement with synchrotron/neutron diffraction is well suited to non-destructively measure the strains through the steel bar of a diameter of 20 mm and thereby making it possible to calculate the residual stress profile. The result verified the high compressive stresses at the surface which rapidly changes to tensile stresses in the transition zone resulting in a large tensile stress peak. Measured stresses by conventional lab-XRD showed however that at depths below 1.5 mm the stresses were lower compared to the synchrotron and neutron data. This is believed to be an effect of stress relaxation from the layer removal. The FE-simulation predicts the depth of the tensile stress peak well but exaggerates the magnitude compared to the measured results by synchrotron/neutron measurements. This is an important knowledge when designing the component and the heat treatment process since this tensile stress peak will have great impact on the mechanical properties of the final component.

  4. Influence of Surface Properties and Impact Conditions on Adhesion of Insect Residues

    Science.gov (United States)

    Wohl, Christopher J.; Smith, Joseph G.; Connell, John W.; Siochi, Emilie J.; Doss, Jereme R.; Shanahan, Michelle H.; Penner, Ronald K.

    2015-01-01

    Insect residues can cause premature transition to turbulent flow on laminar flow airfoils. Engineered surfaces that mitigate the adhesion of insect residues provide, therefore, a route to more efficient aerodynamics and reduced fuel burn rates. Areal coverage and heights of residues depend not only on surface properties, but also on impact conditions. We report high speed photography of fruit fly impacts at different angles of inclination on a rigid aluminum surface, optical microscopy and profilometry, and contact angle goniometry to support the design of engineered surfaces. For the polyurethane and epoxy coatings studied, some of which exhibited superhydrophobicity, it was determined that impact angle and surface compositions play critical roles in the efficacy of these surfaces to reduce insect residue adhesion.

  5. The relation between residual stress, interfacial structure and the joint property in the SiO2f/SiO2-Nb joints.

    Science.gov (United States)

    Ma, Qiang; Li, Zhuo Ran; Yang, Lai Shan; Lin, Jing Huang; Ba, Jin; Wang, Ze Yu; Qi, Jun Lei; Feng, Ji Cai

    2017-06-23

    In order to achieve a high-quality joint between SiO2f/SiO2 and metals, it is necessary to address the poor wettability of SiO2f/SiO2 and the high residual stress in SiO2f/SiO2-Nb joint. Here, we simultaneously realize good wettability and low residual stress in SiO2f/SiO2-Nb joint by combined method of HF etching treatment and Finite Element Analysis (FEA). After etching treatment, the wettability of E-SiO2f/SiO2 was improved, and the residual stress in the joint was decreased. In order to better control the quality of joints, efforts were made to understand the relationship between surface structure of E-SiO2f/SiO2 and residual stress in joint using FEA. Based on the direction of FEA results, a relationship between residual stress, surface structure and joint property in the brazed joints were investigated by experiments. As well the FEA and the brazing test results both realized the high-quality joint of E-SiO2f/SiO2-Nb and the shear strength of the joint reached 61.9 MPa.

  6. Laser pulse heating of surfaces and thermal stress analysis

    CERN Document Server

    Yilbas, Bekir S; Al-Aqeeli, Nasser; Al-Qahtani, Hussain M

    2013-01-01

    This book introduces laser pulse heating and thermal stress analysis in materials surface. Analytical temperature treatments and stress developed in the surface region are also explored. The book will help the reader analyze the laser induced stress in the irradiated region and presents solutions for the stress field. Detailed thermal stress analysis in different laser pulse heating situations and different boundary conditions are also presented. Written for surface engineers.

  7. Measurement and tailoring of residual stress in expanded austenite on austenitic stainless steel

    DEFF Research Database (Denmark)

    Fernandes, Frederico Augusto Pires; Christiansen, Thomas Lundin; Winther, Grethe

    2017-01-01

    Expanded austenite on stainless steel with a high interstitial nitrogen content is characterized by elasto-plastic accommodation of the large composition-induced lattice expansion leading to huge compressive residual stress. The elasto-plastic accommodation as well as the (steep) concentration...... profile has implications for the measurement strategy to determine lattice strains and associated residual stresses with X-ray diffraction. Lattice strain measurements were performed on nitrided as well as subsequently de-nitrided expanded austenite on AISI 316L stainless steel, for various grazing...

  8. Cold pulse and rotation reversals with turbulence spreading and residual stress

    DEFF Research Database (Denmark)

    Hariri, F.; Naulin, Volker; Rasmussen, Jens Juul

    2016-01-01

    Transport modeling based on inclusion of turbulence spreading and residual stresses shows internal rotation reversals and polarity reversal of cold pulses, with a clear indication of nonlocal transport effects due to fast spreading in the turbulence intensity field. The effects of turbulence....... As an additional and new effect, the model predicts a perturbation of the velocity profile following a cold pulse from the edge. This allows direct experimental confirmation of both the existence of residual stress caused by turbulence intensity profiles and fundamental ideas of transport modeling presented here...

  9. Reduction of Residual Stresses and Distortion in Girth Welded Pipes.

    Science.gov (United States)

    1987-06-01

    stresses is one of the purposes of this thesis. Brittle fracture means that separation has occurred without plastic flow . Usually brittle refers to a...34 ’ ’ ’ ’ ’ ’ ,, ,: =-- ,-*C-,**" -"-, ...- ’.> - ’ 2590 psi Restraint Anular Position: 300 8 6- 4 2 o 0 0 0 -2 -4 0 0 -6 -10- -12 -16 - 0 2 4 6 Distonce from...Balance Ignore Post Flow Adjust Bottom Right Controls Ignore 2. JETLINE Engineering Arc Length Control System Settings: Voltage 11 Volts Up/Down

  10. Creep Modeling in a Composite Rotating Disc with Thickness Variation in Presence of Residual Stress

    Directory of Open Access Journals (Sweden)

    Vandana Gupta

    2012-01-01

    Full Text Available Steady-state creep response in a rotating disc made of Al-SiC (particle composite having linearly varying thickness has been carried out using isotropic/anisotropic Hoffman yield criterion and results are compared with those using von Mises yield criterion/Hill's criterion ignoring difference in yield stresses. The steady-state creep behavior has been described by Sherby's creep law. The material parameters characterizing difference in yield stresses have been used from the available experimental results in literature. Stress and strain rate distributions developed due to rotation have been calculated. It is concluded that the stress and strain distributions got affected from the thermal residual stress in an isotropic/anisotropic rotating disc, although the effect of residual stress on creep behavior in an anisotropic rotating disc is observed to be lower than those observed in an isotropic disc. Thus, the presence of residual stress in composite rotating disc with varying thickness needs attention for designing a disc.

  11. Quantitative of pesticide residue on the surface of navel orange by confocal microscopy Raman spectrometer

    OpenAIRE

    Yande Liu; Bingbing He

    2015-01-01

    The potential of Confocal micro-Raman spectroscopy in the quantitative analysis of pesticide (Chlorpyrifos, Omethoate) residues on orange surface is investigated in this work. Quantitative analysis models were established by partial least squares (PLS) using different preprocessing methods (Smoothing, First derivative, MSC, Baseline) for pesticide residues. For pesticide residues, the higher correlation coefficients (r) is 0.972 and 0.943, the root mean square error of prediction (RMSEP) is 2...

  12. X-Ray Diffraction Techniques and Finite Element Modeling to Control Residual Stress in High-Temperature Pressure Vessels

    National Research Council Canada - National Science Library

    Lee, S

    1999-01-01

    Manufacturing operations, such as swage autofrettage, shot peening, and overload processes, have been used to impart advantageous residual stresses to improve fatigue life in components used in high...

  13. The influence of punching process on residual stress and magnetic domain structure of non-oriented silicon steel

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Hongzhi; Hao, Linpo; Yi, Jingwen [State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074 (China); Zhang, Xianglin, E-mail: hust_zxl@mail.hust.edu.cn [State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074 (China); Luo, Zhonghan; Chen, Shenglin [National Engineering Research Center for Silicon Steel, Wuhan Iron and Steel Group Corp, Wuhan 430080 (China); Li, Rongfeng [Research and Development Center, Wuhan Iron and Steel Group Corp, Wuhan 430080 (China)

    2016-05-15

    The main purpose of this paper is to investigate the influence of punching process on residual stress and magnetic domain structure. The residual stress in non-oriented silicon steel after punching process was measured by nanoindentation. The maximum depth was kept constant as 300 nm during nanoindentation. The material around indentation region exhibited no significant pile-up deformation. The calculation of residual stress was based on the Suresh theoretical model. Our experimental results show that residual compressive stress was generated around the sheared edge after punching. The width of residual stress affected zone by punching was around 0.4–0.5 mm. After annealing treatment, the residual stress was significantly decreased. Magnetic domain structure was observed according to the Bitter method. The un-annealed sample exhibited complicated domain patterns, and the widths of the magnetic domains varied between 3 µm and 8 µm. Most of the domain patterns of the annealed sample were 180°-domains and 90°-domains, and the widths of the domains decreased to 1–3 µm. - Highlights: • The residual stress distribution on sheared edge was measured. • The residual compressive stress was generated around the sheared edge. • The width of residual stress affected zone was about 0.4–0.5 mm. • The shape and width of the domain structure would be changed by annealing.

  14. NUMERICAL SIMULATION OF RESIDUAL STRESSES GENERATED IN THE WIRE DRAWING PROCESS FOR DIFFERENT PROCESS PARAMETERS

    Directory of Open Access Journals (Sweden)

    Juliana Zottis

    2014-03-01

    Full Text Available The drawing process of steel bars is usually used to check better dimensional accuracy and mechanical properties to the material. In the other hand, the major concern found in manufacturing axes through this process is the appearance of distortion of shape. Such distortions are directly linked to the accumulation of residual stresses generated during the processes. As a result, this paper aims to study the influence of process parameters such as shape of puller, speed and lubrication used in wire drawing analyzing the accumulation of residual stress after the process. The stress analysis was performed by FEM being used two simulation software: Simufact.formingGP and DeformTM. Through these analyzes, it was found that the shape of how the bar is pulled causes a reduction of up to 100 MPa in residual stresses in the center of the bar, which represents an important factor in the study of the possible causes of the distortion. As well as factors speed and homogeneity of lubrication significantly altered the profile of residual stresses in the bar.

  15. Interplay Between Residual Stresses, Microstructure, Process Variables and Engine Block Casting Integrity

    Science.gov (United States)

    Lombardi, Anthony; D'Elia, Francesco; Ravindran, Comondore; Sediako, Dimitry; Murty, B. S.; MacKay, Robert

    2012-12-01

    The replacement of nodular cast iron with 319 type aluminum (Al) alloys in gasoline engine blocks is an example of the shift towards the use of lighter alloys in the automotive industry. However, excessive residual stress along the cylinder bore may lead to bore distortion, significantly reducing engine operating efficiency. In the current study, microstructure, mechanical properties and residual stress were characterized along the cylinder bridge of engine blocks following thermal sand reclamation (TSR), T7 heat treatment, and service testing of the casting. Neutron diffraction was effectively used to quantify the residual stress along both the Al cylinder bridge and the adjacent gray cast iron cylinder liners in the hoop, radial, and axial orientations with respect to the cylinder axis. The results suggest that an increase in cooling rate along the cylinder caused a significant refinement in microstructure at the bottom of the cylinder. In turn, this suggested an increase in alloy strength at the bottom of the cylinder relative to the top. This increased strength at the bottom of the cylinder likely reduced the susceptibility of the cylinder to rapid relief of residual stress at elevated temperature. In contrast, the coarse microstructure at the top of the cylinder likely triggered stress relief at an elevated temperature.

  16. A study of evolution of residual stress in single crystal silicon electrode using Raman spectroscopy

    Science.gov (United States)

    Jana, M.; Singh, Raj N.

    2017-08-01

    Silicon is a promising anode material for lithium ion batteries. However, lithiation of silicon generates stress that is known to be the primary reason for the failure of the anode. This study explored the existence of residual stress in single crystalline silicon electrodes after full de-lithiation, i.e., under no mechanical or electrical load. The magnitude of residual stress and its evolution with the number of lithiation-delithiation cycles is measured by Raman spectroscopy and a simple mechanics based approach. It is shown that the residual stress is tensile in nature and increased from 69 ± 11 MPa after the 1st cycle to ˜291 ± 56 MPa after 50 cycles of lithiation and de-lithiation. Concurrently, microstructural studies were performed to demonstrate the consequence of the evolution of residual stress on failure by the fracture of the silicon anode. These results provide understanding on the progressive failure mechanism of single crystalline-based silicon electrodes upon lithiation-delithiation.

  17. Residual Stresses Due to Circumferential Girth Welding of Austenitic Stainless Steel Pipes

    Science.gov (United States)

    Tarak, Farzan

    Welding, as a joining method in fabrication of engineering products and structural elements, has a direct influence on thermo-mechanical behavior of components in numerous structural applications. Since these thermo-mechanical behaviors have a major role in the life of welding components, predicting thermo-mechanical effects of welding is a major factor in designing of welding components. One of the major of these effects is generation of residual stresses due to welding. These residual stresses are not the causes of failure in the components solely, but they will add to external loads and stresses in operating time. Since, experimental methods are time consuming and expensive, computational simulation of welding process is an effective method to calculate these residual stresses. This investigation focuses on the evaluation of residual stresses and distortions due to circumferential girth welding of austenitic stainless steel pipes using the commercial finite element software ESI Visual-Environment and SYSWELDRTM to simulate welding process. Of particular importance is the comparison of results from three different types of mechanics models: 1) Axisymmetric, 2) Shell, and 3) Full 3-D.

  18. Analysis of the Residual Stresses in Helical Cylindrical Springs at High Temperature

    Directory of Open Access Journals (Sweden)

    H. Sun

    2015-01-01

    Full Text Available Creep is one of the basic properties of materials, its speed significantly depends on the temperature. Helical cylindrical springs are widely used in the elements of heating systems. This results in necessity of taking into account the effect of temperature on the stress-strain state of the spring. The object of research is a helical cylindrical spring used at high temperatures. Under this condition the spring state stability should be ensured.The paper studies relaxation of stress state and generation of residual stresses. Calculations are carried out in ABAQUS environment. The purpose of this work is to discuss the law of relaxation and residual stress in the spring.This paper describes the basic creep theories of helical cylindrical spring material. The calculation formulas of shear stress relaxation for a fixed compression ratio are obtained. Distribution and character of stress contour lines in the cross section of spring are presented. The stress relaxation – time relationships are discussed. The approximate formula for calculating relaxation shear stresses in the cross section of helical springs is obtained.The paper investigates creep ratio and law of residual stress variation in the cross-section of spring at 650℃. Computer simulation in ABAQUS environment was used. Research presents a finite element model of the spring creep in the cross-section.The paper conducts analysis of the stress changes for the creep under constant load. Under constant load stresses are quickly decreased in the around area of cross-section and are increased in the centre, i.e. the maximum and minimum stresses come close with time. Research work shows the possibility for using the approximate formula to calculate the relaxation shear stress in the cross section of spring and can provide a theoretical basis for predicting the service life of spring at high temperatures.In research relaxation processes of stress state are studied. Finite element model is cre

  19. Surface stress, surface elasticity, and the size effect in surface segregation

    DEFF Research Database (Denmark)

    Schmid, M.; Hofer, W.; Varga, P.

    1995-01-01

    Surface stress and surface elasticity of low-index fcc surfaces have been studied using effective-medium theory potentials. In addition to total-energy calculations giving stress components and elastic data for the surface as a whole, the use of artificial atoms with modified size allows us...... to probe the stress and elasticity of individual layers. This method of artificial atoms provides a direct way to study the contribution of atomic size to segregation in alloys as well as the driving force of reconstructions driven by surface stress. As an example, we give a qualitative explanation...... of the face-dependent segregation of Pt-Ni alloys. We also compare results of these atomic-scale calculations with continuum elasticity....

  20. Surface analysis of carbon black waste materials from tire residues

    Science.gov (United States)

    Lee, W. H.; Kim, J. Y.; Ko, Y. K.; Reucroft, P. J.; Zondlo, J. W.

    1999-03-01

    X-ray photoelectron spectroscopy (XPS) has been used to obtain surface chemical state information on two carbon black waste materials in terms of the surface element distribution/concentration and chemical structure. Small amounts of sulfur in the form of CS 2 were detected on the surface (less than 1.7 mass %). C-H/C-C was the major carbon functional component on the surface of carbon black samples but other functional forms of carbon were also present such as CO and C-O. The surface of the carbon black obtained from a hydropyrolysis process was highly oxidized primarily in the form of carbon based oxygen groups. On the other hand, surface oxygen atoms on the surface of the carbon black obtained from a pyrolysis process in the absence of H 2 were in the form of both metal oxides and carbon based oxygen groups.

  1. Elastic-plastic finite elements analysis of transient and residual stresses in ceramo-metal restorations.

    Science.gov (United States)

    Arman, Yusuf; Zor, Mehmet; Güngör, M Ali; Akan, Ender; Aksoy, Sami

    2009-09-18

    Transient and residual stresses occurring in partially fixed dental prostheses after the firing process can be calculated with elastic or elastic-plastic finite element analyses (FEA). In this study, firstly, the mechanical and thermal properties at various temperatures of the materials used in a porcelain fused metal (PFM) system were obtained by experimental and literature studies. The effects of viscoelastic and viscoplastic behaviours of the dental porcelain at the elevated temperatures were reflected onto its elastic properties. The equivalent heat transfer coefficients were determined experimentally by measuring temperatures and the results were supplied as input to the 3D finite elements analysis. It has been observed that the maximum stresses occur within a short time period after cooling begins and that stresses decrease during the cooling process and remain at a constant value at the end of cooling; these are the thermal residual stresses.

  2. Residual internal stress optimization for EPON 828/DEA thermoset resin using fiber Bragg grating sensors

    Science.gov (United States)

    Rohr, Garth D.; Rasberry, Roger D.; Kaczmarowski, Amy K.; Stavig, Mark E.; Gibson, Cory S.; Udd, Eric; Roach, Allen R.; Nation, Brendan

    2015-05-01

    Internal residual stresses and overall mechanical properties of thermoset resins are largely dictated by the curing process. It is well understood that fiber Bragg grating (FBG) sensors can be used to evaluate temperature and cure induced strain while embedded during curing. Herein, is an extension of this work whereby we use FBGs as a probe for minimizing the internal residual stress of an unfilled and filled Epon 828/DEA resin. Variables affecting stress including cure cycle, mold (release), and adhesion promoting additives will be discussed and stress measurements from a strain gauge pop-off test will be used as comparison. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-AC04-94AL85000.

  3. Influence of zirconia framework thickness on residual stress profile in veneering ceramic: measurement by hole-drilling.

    Science.gov (United States)

    Mainjot, Amélie K; Schajer, Gary S; Vanheusden, Alain J; Sadoun, Michaël J

    2012-04-01

    Framework design is reported to influence chipping in zirconia-based restorations, which is an important cause of failure of such restorations. Residual stress profile in the veneering ceramic after the manufacturing process is an important predictive factor of the mechanical behavior of the material. The objective of this study is to investigate the influence of framework thickness on the stress profile measured in zirconia-based structures. The stress profile was measured with the hole-drilling method in bilayered disc samples of 20mm diameter with a 1.5 mm thick veneering ceramic layer. Six different framework thicknesses from 0.5 mm to 3 mm were studied. Two different cooling procedures were also investigated. Compressive stresses were observed in the surface, and tensile stresses in the depth of most of the samples. The slow cooling procedure was found to promote the development of interior tensile stresses, except for the sample with a 3mm thick framework. With the tempering procedure, samples with a 1.5 mm thick framework exhibited the most favorable stress profile, while thicker and thinner frameworks exhibited respectively in surface or interior tensile stresses. The measurements performed highlight the importance of framework thickness, which determine the nature of stresses and can explain clinical failures encountered, especially with thin frameworks. The adequate ratio between veneering ceramic and zirconia is hard to define, restricting the range of indications of zirconia-based restorations until a better understanding of such a delicate veneering process is achieved. Copyright © 2011 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  4. ANALYSIS OF RESIDUAL STRESS IN THE METAL MATRIX COMPOSITE PLATES WITH CIRCULAR HOLES

    Directory of Open Access Journals (Sweden)

    Muzaffer TOPCU

    1999-02-01

    Full Text Available In this study, elasto-plastic stress analysis have been made for metal matrix composite plates containing a central hole subjected to uniaxial tension under various uniformly distributed loads. In the solution, ısoparametric rectangular elements with nine nodes have been used. In the reinforcement angles 0 and 90 degrees for different diameters of the holes ın the vicinity of the holes residual stress variations have been investigated.

  5. The constitutive response of brazing alloys and the residual stresses in ceramic-metal joints

    OpenAIRE

    Galli, Matteo

    2007-01-01

    Nowadays the joining of dissimilar materials is often the only solution to fulfill the complex requirements of high technology applications. One of the fields in which the research activity is more intense and promising is that of the brazing of ceramics with metals. The performance of brazed ceramic-metal joints is limited by residual stresses which develop in the bonded assembly as it cools down after brazing. The magnitude and influence of these stresses can be particularly high because of...

  6. Symmetrization of the growth deformation and velocity gradients in residually stressed biomaterials

    Science.gov (United States)

    Hoger, A.; van Dyke, T. J.; Lubarda, V. A.

    2004-09-01

    Some fundamental issues in the kinematic and kinetic analysis of the stress-modulated growth of residually stressed biological materials are addressed within the context of the multiplicative decomposition of deformation gradient into its elastic and growth parts. The symmetrizations of the growth part of the deformation gradient and the growth part of the velocity gradient are derived for isotropic pseudoelastic soft tissues. The significance of results in the formulation of the biomechanic constitutive theory is discussed.

  7. Straightening Regulation Optimization on the Residual Stress Induced by the Compound Roll Straightening in the Heavy Rail

    Directory of Open Access Journals (Sweden)

    Hua Song

    2011-01-01

    Full Text Available Residual stress is very important to the straightened quality of rail, this paper adopts explicit dynamics FEM to study on residual stress. We established compound roller model and calculated the residual value of heavy rail through 9 roller horizontal straightening and 8 roller vertical straightening. The reductions of straightening rollers are taken as the main effective factor to the residual stress in the straightening process. We adopt orthogonal calculation method to obtain the main effective factor to residual stress. On the base of assurance of the straightness, we obtained the optimal regulation in which the residual stress is the smallest, so the paper makes the important theoretical and actual sense to formulate the rational straightening regulation and improve the straightening quality of rail.

  8. Uncertainty Quantification and Comparison of Weld Residual Stress Measurements and Predictions.

    Energy Technology Data Exchange (ETDEWEB)

    Lewis, John R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Brooks, Dusty Marie [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2016-10-01

    In pressurized water reactors, the prevention, detection, and repair of cracks within dissimilar metal welds is essential to ensure proper plant functionality and safety. Weld residual stresses, which are difficult to model and cannot be directly measured, contribute to the formation and growth of cracks due to primary water stress corrosion cracking. Additionally, the uncertainty in weld residual stress measurements and modeling predictions is not well understood, further complicating the prediction of crack evolution. The purpose of this document is to develop methodology to quantify the uncertainty associated with weld residual stress that can be applied to modeling predictions and experimental measurements. Ultimately, the results can be used to assess the current state of uncertainty and to build confidence in both modeling and experimental procedures. The methodology consists of statistically modeling the variation in the weld residual stress profiles using functional data analysis techniques. Uncertainty is quantified using statistical bounds (e.g. confidence and tolerance bounds) constructed with a semi-parametric bootstrap procedure. Such bounds describe the range in which quantities of interest, such as means, are expected to lie as evidenced by the data. The methodology is extended to provide direct comparisons between experimental measurements and modeling predictions by constructing statistical confidence bounds for the average difference between the two quantities. The statistical bounds on the average difference can be used to assess the level of agreement between measurements and predictions. The methodology is applied to experimental measurements of residual stress obtained using two strain relief measurement methods and predictions from seven finite element models developed by different organizations during a round robin study.

  9. Combined Effects of Diurnal and Nonsynchronous Surface Stresses on Europa

    Science.gov (United States)

    Stempel, M. M.; Pappalardo, R. T.; Wahr, J.; Barr, A. C.

    2004-01-01

    To date, modeling of the surface stresses on Europa has considered tidal, nonsynchronous, and polar wander sources of stress. The results of such models can be used to match lineament orientations with candidate stress patterns. We present a rigorous surface stress model for Europa that will facilitate comparison of principal stresses to lineament orientation, and which will be available in the public domain. Nonsynchronous rotation and diurnal motion contribute to a stress pattern that deforms the surface of Europa. Over the 85-hour orbital period, the diurnal stress pattern acts on the surface, with a maximum magnitude of approximately 0.1 MPa. The nonsynchronous stress pattern sweeps over the surface due to differential rotation of the icy shell relative to the tidally locked interior of the moon. Nonsynchronous stress builds cumulatively with approximately 0.1 MPa per degree of shell rotation.

  10. Protein-Protein Interactions: Structurally Conserved Residues Distinguish between Binding Sites and Exposed Protein Surfaces

    National Research Council Canada - National Science Library

    Buyong Ma; Tal Elkayam; Haim Wolfson; Ruth Nussinov

    2003-01-01

    Polar residue hot spots have been observed at protein-protein binding sites. Here we show that hot spots occur predominantly at the interfaces of macromolecular complexes, distinguishing binding sites from the remainder of the surface...

  11. Aluminum toxicity and ecological risk assessment of dried alum residual into surface water disposal

    National Research Council Canada - National Science Library

    Mortula, Maruf; Bard, Shannon M; Walsh, Margaret E; Gagnon, Graham A

    2009-01-01

    This paper presented a simplified ecological risk assessment of the toxicity of alum residuals from water treatment plants to surface water that is based on the framework recommended by United States...

  12. Dynamical neutron-scattering measurements of residual stress in a Si crystal coated with a thin film

    Science.gov (United States)

    Agamalian, M.; Iolin, E.; Kaiser, H.; Rehm, Ch.; Werner, S. A.

    2001-10-01

    The residual stress in a thick Si(111) crystal coated with a 2000 Å thick Ni film was measured at the double-crystal diffractometer at Oak Ridge National Laboratory. The observed asymmetry of the back-face rocking curves and appearance of the garland reflections are related to the ultrasmall deformation strain induced by the Ni film. Relative deformation of the Si crystallographic cells in the vicinity of diffractive surfaces is \\|∂uz/∂z\\|~1.6.10-6. The radius of bending is ~19 km and the corresponding tension force applied to the Ni film is 90+/-5 N/m.

  13. Quantitative of pesticide residue on the surface of navel orange by confocal microscopy Raman spectrometer

    Directory of Open Access Journals (Sweden)

    Yande Liu

    2015-03-01

    Full Text Available The potential of Confocal micro-Raman spectroscopy in the quantitative analysis of pesticide (Chlorpyrifos, Omethoate residues on orange surface is investigated in this work. Quantitative analysis models were established by partial least squares (PLS using different preprocessing methods (Smoothing, First derivative, MSC, Baseline for pesticide residues. For pesticide residues, the higher correlation coefficients (r is 0.972 and 0.943, the root mean square error of prediction (RMSEP is 2.05% and 2.36%, respectively. It is therefore clear that Confocal micro-Raman spectroscopy techniques enable rapid, nondestructive and reliable measurements, so Raman spectrometry appears to be a promising tool for pesticide residues.

  14. 3-D Characteristics of the Residual Stress in the Plate Butt Weld Between SA508 and F316L SS

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kyoung Soo; Kim, Tae Ryong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Park, Jai Hak [Chungbuk National University, Cheongju (Korea, Republic of); Kim, Man Won [GNEC, Daejeon (Korea, Republic of); Cho, Seon Yeong [KLES, Daejeon (Korea, Republic of)

    2009-04-15

    This study is performed to check the three dimensional characteristics of residual stress in the dissimilar metal weld. Although two dimensional analysis has been widely used for the assessment of weld residual stress, it has limitations to understand the stress distribution of the third direction. 3-D analysis was done to understand residual stress distribution of the welded plate. A simple butt-welded plate was considered to show the stress variation on all direction. A mock-up plate weldment was fabricated with SA-508 and F316L, which are widely used in nuclear power plants. The analysis results were validated with the measured values in the mock-up.

  15. Infrared birefringence imaging of residual stress and bulk defects in multicrystalline silicon

    Energy Technology Data Exchange (ETDEWEB)

    Ganapati, Vidya; Schoenfelder, Stephan; Castellanos, Sergio; Oener, Sebastian; Koepge, Ringo; Sampson, Aaron; Marcus, Matthew A.; Lai, Barry; Morhenn, Humphrey; Hahn, Giso; Bagdahn, Joerg; Buonassisi1, Tonio

    2010-05-05

    This manuscript concerns the application of infrared birefringence imaging (IBI) to quantify macroscopic and microscopic internal stresses in multicrystalline silicon (mc-Si) solar cell materials. We review progress to date, and advance four closely related topics. (1) We present a method to decouple macroscopic thermally-induced residual stresses and microscopic bulk defect related stresses. In contrast to previous reports, thermally-induced residual stresses in wafer-sized samples are generally found to be less than 5 MPa, while defect-related stresses can be several times larger. (2) We describe the unique IR birefringence signatures, including stress magnitudes and directions, of common microdefects in mc-Si solar cell materials including: {beta}-SiC and {beta}-Si{sub 3}N{sub 4} microdefects, twin bands, nontwin grain boundaries, and dislocation bands. In certain defects, local stresses up to 40 MPa can be present. (3) We relate observed stresses to other topics of interest in solar cell manufacturing, including transition metal precipitation, wafer mechanical strength, and minority carrier lifetime. (4) We discuss the potential of IBI as a quality-control technique in industrial solar cell manufacturing.

  16. Finite element analysis of residual stress in the welded zone of a ...

    Indian Academy of Sciences (India)

    Unknown

    Abstract. The distribution of the residual stress in the weld joint of HQ130 grade high strength steel was in- vestigated by means of finite element method (FEM) using ANSYS software. Welding was carried out using gas shielded arc welding with a heat input of 16 kJ/cm. The FEM analysis on the weld joint reveals that there.

  17. Young's modulus and residual stress of GeSbTe phase-change thin films

    NARCIS (Netherlands)

    Nazeer, H.; Bhaskaran, Harish; Woldering, L.A.; Abelmann, Leon

    2015-01-01

    The mechanical properties of phase change materials alter when the phase is transformed. In this paper, we report on experiments that determine the change in crucial parameters such as Young's modulus and residual stress for two of the most widely employed compositions of phase change films,

  18. Reconstruction of the residual stresses in a hyperelastic body using ultrasound techniques

    KAUST Repository

    Joshi, Sunnie

    2013-09-01

    This paper focuses on a novel approach for characterizing the residual stress field in soft tissue using ultrasound interrogation. A nonlinear inverse spectral technique is developed that makes fundamental use of the finite strain nonlinear response of the material to a quasi-static loading. The soft tissue is modeled as a nonlinear, prestressed and residually stressed, isotropic, slightly compressible elastic body with a rectangular geometry. A boundary value problem is formulated for the residually stressed and prestressed soft tissue, the boundary of which is subjected to a quasi-static pressure, and then an idealized model for the ultrasound interrogation is constructed by superimposing small amplitude time harmonic infinitesimal vibrations on static finite deformation via an asymptotic construction. The model is studied, through a semi-inverse approach, for a specific class of deformations that leads to a system of second order differential equations with homogeneous boundary conditions of Sturm-Liouville type. By making use of the classical theory of inverse Sturm-Liouville problems, and root finding and optimization techniques, several inverse spectral algorithms are developed to approximate the residual stress distribution in the body, given the first few eigenfrequencies of several induced static pressures. © 2013 Elsevier Ltd. All rights reserved.

  19. Residual stress pinning of delamination fronts on polymer-metal interfaces

    NARCIS (Netherlands)

    Vellinga, Willem-Pier; Fedorov, Alexander; De Hosson, Jeff T.

    2008-01-01

    The geometry of delamination fronts between a glassy polymer film and a metal substrate in an asymmetric double cantilever beam geometry is studied. Curved crack fronts are observed when tensile residual stresses are present in the polymer layer. Inward bending of the polymer due to the tensile

  20. Cold pulse and rotation reversals with turbulence spreading and residual stress

    Energy Technology Data Exchange (ETDEWEB)

    Hariri, F. [École Polytechnique Fédérale de Lausanne (EPFL), Swiss Plasma Center (SPC), CH-1015 Lausanne (Switzerland); Naulin, V.; Juul Rasmussen, J. [Technical University of Denmark (DTU), Department of Physics, DK-2800 Kgs. Lyngby (Denmark); Xu, G. S.; Yan, N. [Institute of Plasma Physics, Chinese Academy of Sciences, ASIPP, Hefei (China)

    2016-05-15

    Transport modeling based on inclusion of turbulence spreading and residual stresses shows internal rotation reversals and polarity reversal of cold pulses, with a clear indication of nonlocal transport effects due to fast spreading in the turbulence intensity field. The effects of turbulence spreading and residual stress are calculated from the gradient of the turbulence intensity. In the model presented in this paper, the flux is carried by the turbulence intensity field, which in itself is subject to radial transport effects. The pulse polarity inversion and the rotation profile reversal positions are close to the radial location of the stable/unstable transition. Both effects have no direct explanation within the framework of classical transport modeling, where the fluxes are related directly to the linear growth rates, the turbulence intensity profile is not considered and the corresponding residual stress is absent. Our simulations are in qualitative agreement with measurements from ohmically heated plasmas. Rotation reversal at a finite radius is found in situations not displaying saturated confinement, which we identify as situations where the plasma is nearly everywhere unstable. As an additional and new effect, the model predicts a perturbation of the velocity profile following a cold pulse from the edge. This allows direct experimental confirmation of both the existence of residual stress caused by turbulence intensity profiles and fundamental ideas of transport modeling presented here.

  1. Effect of residual stress on cavitation instabilities in constrained metal wires

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2004-01-01

    is on a single void growing very large in the metal wire, in the crack plane, perhaps involving a cavitation instability. Therefore, full finite strain elastic-plastic theory is used for the analyses, and remeshing procedures are applied to avoid unacceptable mesh distortion. Residual stresses induced by thermal...

  2. Effect of metal coating and residual stress on the resonant frequency ...

    Indian Academy of Sciences (India)

    While the metal coating, which acts as electrode, increases the stiffness and the effective mass of the composite structure, the residual stress increases or decreases the net stiffness if it is a tensile or compressive type respectively. In this paper, we investigate both these cases by taking two different structures, namely, the ...

  3. Effect of metal coating and residual stress on the resonant frequency ...

    Indian Academy of Sciences (India)

    Effect of metal coating and residual stress on the resonant frequency of MEMS resonators. ASHOK KUMAR PANDEY, K P VENKATESH and RUDRA. PRATAP. ∗. CranesSci MEMS Laboratory, Department of Mechanical Engineering, Indian. Institute of Science, Bangalore 560 012 e-mail: pratap@mecheng.iisc.ernet.in.

  4. Effects of advanced laser processing on the microstructure and residual stresses of H13 tool steel

    NARCIS (Netherlands)

    Trojan, Karel; Ocelík, Václav; Ganev, Nikolaj; Němeček, Stanislav; Čapek, Jiří

    2017-01-01

    The aim of this paper is to describe the effects of laser processing on the microstructure and residual stresses of laser cladded H13 tool steel on the classical construct steel S355 substrate. This research paper concludes that in this case of laser cladding, phase transformation and not shrinkage

  5. Characterization of the Residual Stress State in Commercially Fully Toughened Glass

    DEFF Research Database (Denmark)

    Nielsen, Jens Henrik; Olesen, John Forbes; Stang, Henrik

    2010-01-01

    Toughened glass is often used in load carrying elements due to the relatively high tensile strength compared with float glass. The apparent tensile strength of toughened glass is a combination of the pure material strength and the residual stresses imposed by the toughening process. This paper is...

  6. Neutron diffraction residual stress analysis of Al2O3/Y-TZP ceramic composites

    Directory of Open Access Journals (Sweden)

    Kunyang Fan

    2016-01-01

    Full Text Available Residual stress measurements were conducted by time-of-flight neutron diffraction and Rietveld analysis method in Al2O3/Y-TZP ceramic composites fabricated by different green processing techniques (a novel tape casting and conventional slip casting and with different Y-TZP content (5 and 40 vol.% Y-TZP. The results show that the residual stresses in Y-TZP particulates are tensile and the ones in Al2O3 matrix are compressive, with almost flat through-thickness residual stress profiles in all bulk samples. As Y-TZP content increased, tension in Y-TZP phase was decreased but compression in Al2O3 matrix was increased (in absolute value. The values of residual stresses for both phases were mainly dependent on the Y-TZP content in the studied Al2O3/Y-TZP composites, irrespective of sample orientation and fabrication processes (a novel tape casting and conventional slip casting.

  7. Residual stress determination of direct metal laser sintered (DMLS) inconel specimens and parts

    Energy Technology Data Exchange (ETDEWEB)

    Watkins, Thomas R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Maziasz, Philip J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Bunn, Jeffrey R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Fancher, Christopher M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Peralta, Alonso [Honeywell Aerospace, Phoenix, AZ (United States); Sundarraj, Suresh [Honeywell Aerospace, Phoenix, AZ (United States); Neumann, James [Honeywell Aerospace, Phoenix, AZ (United States)

    2018-01-01

    Residual stress determinations and microstructural studies were performed on a series of Inconel 718Plus prisms built using Direct Metal Laser Sintering (DMLS) at Honeywell Aerospace (hereafter also referred to as Honeywell). The results are being used to validate and improve existing models at Honeywell, and ultimately will expedite the implementation of DMLS throughout various industrial sectors (automotive, biomedical, etc.).

  8. Residual stress effects of a fatigue crack on guided lamb waves

    NARCIS (Netherlands)

    Martinez, M.J.; Pant, S; Yanishevsky, M; Backman, D

    2017-01-01

    Structural health monitoring has focused on the use of computational models to capture the effect of crack-like discontinuities on the behaviour of acoustic-ultrasonic signals. However, few models have taken into account the effect of geometric complexity in combination with residual stresses

  9. Study of the residual surface resistance of niobium films at 1.5 GHz

    CERN Document Server

    Calatroni, Sergio; Darriulat, Pierre; Peck, M A; Valente, A M; Van't Hof, C A

    2001-01-01

    Potential contributions to the residual surface resistance of niobium films exposed to 1.5 GHz microwaves are reviewed and studied. These include the oxidation of the film surface, the formation of hydride precipitates, the contamination by noble gas atoms and the presence of macroscopic film defects such as those resulting from the roughness of the substrate. Particular attention is given to the dependence of the residual resistance on the amplitude of the microwave. Results similar to those obtained for bulk niobium provide strong evidence against the conjecture that the small size of the film grains should be a fundamental limitation to the production of films having a low residual resistance.

  10. Residual stresses in laser welded ASTM A387 Grade 91 steel plates

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Santosh, E-mail: santosh@barc.gov.in [Bhabha Atomic Research Centre, Mumbai, Maharashtra 400094 (India); Kundu, A. [Materials Engineering, The Open University, Milton Keynes, MK7 6AA (United Kingdom); Venkata, K.A. [Department of Mechanical Engineering, University of Bristol, Bristol, BS8 1TR (United Kingdom); Evans, A. [Institut Laue Langevin, Grenoble (France); Truman, C.E. [Department of Mechanical Engineering, University of Bristol, Bristol, BS8 1TR (United Kingdom); Francis, J.A. [University of Manchester, Manchester, M13 9PL (United Kingdom); Bhanumurthy, K. [Bhabha Atomic Research Centre, Mumbai, Maharashtra 400094 (India); Bouchard, P.J. [Materials Engineering, The Open University, Milton Keynes, MK7 6AA (United Kingdom); Dey, G.K. [Bhabha Atomic Research Centre, Mumbai, Maharashtra 400094 (India)

    2013-07-15

    Residual stresses in 9 mm thick ASTM A387 Grade 91 steel plates, joined using constant power (8 kW) low and high heat input laser welding processes, are characterised using neutron diffraction. The measured longitudinal and normal components of residual stress show a bimodal distribution across the welded joint with a low tensile or compressive trough at the weld centre flanked by high magnitude tensile peaks in parent metal adjacent to the heat affected zone boundaries. The width of the central trough and spread of the outboard tensile zones are significantly greater for the high heat input weld. In both cases, the stress distributions can be explained by the strains associated with the austenite to martensite solid-state transformation as the joint cools after welding.

  11. Residual stress effects of a fatigue crack on guided lamb waves

    Science.gov (United States)

    Martinez, M.; Pant, S.; Yanishevsky, M.; Backman, D.

    2017-11-01

    Structural health monitoring has focused on the use of computational models to capture the effect of crack-like discontinuities on the behaviour of acoustic-ultrasonic signals. However, few models have taken into account the effect of geometric complexity in combination with residual stresses generated during the fatigue crack growth (FCG) process. In this study, a finite element analysis model of a C-channel type aeronautical structure is evaluated under a pitch-catch scenario. Three different finite element model configurations were considered in order to understand the effects that residual stresses of a fatigue crack emanating from a through-hole have on the guided Lamb wave propagation behaviour. The results demonstrate that numerical modelling is able to capture the change in amplitude and the effect of a phase shift on the guided Lamb wave behaviour due to the presence of the discontinuity and the stress field generated during the FCG process.

  12. Residual stress determination in an overlay dissimilar welded pipe by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wan Chuck [ORNL; Em, Vyacheslav [Korea Atomic Energy Research Institute; Hubbard, Camden R [ORNL; Lee, Ho-Jin [Korea Atomic Energy Research Institute; Park, Kwang Soo [Doosan Heavy Industries & Construction

    2011-01-01

    Residual stresses were determined through the thickness of a dissimilar weld overlay pipe using neutron diffraction. The specimen has a complex joining structure consisting of a ferritic steel (SA508), austenitic steel (F316L), Ni-based consumable (Alloy 182), and overlay of Ni-base superalloy (Alloy 52M). It simulates pressurized nozzle components, which have been a critical issue under the severe crack condition of nuclear power reactors. Two neutron diffractometers with different spatial resolutions have been utilized on the identical specimen for comparison. The macroscopic 'stress-free' lattice spacing (d{sub o}) was also obtained from both using a 2-mm width comb-like coupon. The results show significant changes in residual stresses from tension (300-400 MPa) to compression (-600 MPa) through the thickness of the dissimilar weld overlay pipe specimen.

  13. Investigation of the Residual Stress State in an Epoxy Based Specimen

    DEFF Research Database (Denmark)

    Baran, Ismet; Jakobsen, Johnny; Andreasen, Jens Henrik

    2015-01-01

    observations. In the present work, the formation of the residual stresses/strains are captured from experimental measurements and numerical models. An epoxy/steel based sample configuration is considered which creates an in-plane biaxial stress state during curing of the resin. A hole drilling process...... with a diameter of 5 mm is subsequently applied to the specimen and the released strains after drilling are measured using the Digital Image Correlation (DIC) technique. The material characterization of the utilized epoxy material is obtained from the experimental tests such as differential scanning calorimetry...... material models, i.e. cure kinetics, elastic modulus, CTE, chemical shrinkage, etc. together with the drilling process using the finite element method. The measured and predicted in-plane residual strain states are compared for the epoxy/metal biaxial stress specimen....

  14. The effect of residual stress on transverse cracking in cross-ply carbon-polyetherimide laminates under bending

    NARCIS (Netherlands)

    Warnet, Laurent; Akkerman, Remko; Reed, P.E.; Blackman, B.R.K.; Pavan, A.; Williams, J.G.

    2003-01-01

    Transverse cracking in cross-ply laminated composite beams is investigated as a function of the level of thermal residual stresses. A range of residual stresses was obtained by varying the lay-up of the beam considered. Carbon-and glass-reinforced polyetherimide was chosen for their capacity to

  15. Measurement of residual stresses in deposited films of SOFC component materials

    Energy Technology Data Exchange (ETDEWEB)

    Kato, T.; Momma, A.; Nagata, S.; Kasuga, Y. [Electrotechnical Lab., Ibaraki (Japan)

    1996-12-31

    The stress induced in Solid oxide fuel cells (SOFC)s has important influence on the lifetime of SOFC. But the data on stress in SOFC and mechanical properties of SOW component materials have not been accumulated enough to manufacture SOFC. Especially, the data of La{sub 1-x}Sr{sub x}MnO{sub 3} cathode and La{sub 1-x}Sr{sub x}CrO{sub 3} interconnection have been extremely limited. We have estimated numerically the dependences of residual stress in SOFC on the material properties, the cell structure and the fabrication temperatures of the components, but these unknown factors have caused obstruction to simulate the accurate behavior of residual stress. Therefore, the residual stresses in deposited La{sub 1-x}Sr{sub x}MnO{sub 3} and La{sub 1-x}Sr{sub x}CrO{sub 3} films are researched by the observation of the bending behavior of the substrate strips. The films of SOFC component materials were prepared by the RF sputtering method, because: (1) It can fabricate dense films of poor sinterable material such as La{sub 1-x}Sr{sub x}CrO{sub 3} compared with sintering or plasma spray method. (2) For the complicated material such as perovskite materials, the difference between the composition of a film and that of a target material is generally small. (3) It can fabricate a thick ceramics film by improving of the deposition rate. For example, Al{sub 2}O{sub 3} thick films of 50{mu}m can be fabricated with the deposition rate of approximately 5{mu}m/h industrially. In this paper, the dependence of residual stress on the deposition conditions is defined and mechanical properties of these materials are estimated from the results of the experiments.

  16. Prediction and Analysis of Surface Hydrophobic Residues in Tertiary Structure of Proteins

    Science.gov (United States)

    Malleshappa Gowder, Shambhu; Chaudhuri, Tanusree; Paul, Kusum

    2014-01-01

    The analysis of protein structures provides plenty of information about the factors governing the folding and stability of proteins, the preferred amino acids in the protein environment, the location of the residues in the interior/surface of a protein and so forth. In general, hydrophobic residues such as Val, Leu, Ile, Phe, and Met tend to be buried in the interior and polar side chains exposed to solvent. The present work depends on sequence as well as structural information of the protein and aims to understand nature of hydrophobic residues on the protein surfaces. It is based on the nonredundant data set of 218 monomeric proteins. Solvent accessibility of each protein was determined using NACCESS software and then obtained the homologous sequences to understand how well solvent exposed and buried hydrophobic residues are evolutionarily conserved and assigned the confidence scores to hydrophobic residues to be buried or solvent exposed based on the information obtained from conservation score and knowledge of flanking regions of hydrophobic residues. In the absence of a three-dimensional structure, the ability to predict surface accessibility of hydrophobic residues directly from the sequence is of great help in choosing the sites of chemical modification or specific mutations and in the studies of protein stability and molecular interactions. PMID:24672404

  17. An Assessment of the Residual Stresses in Low Pressure Plasma Sprayed Coatings on an Advanced Copper Alloy

    Science.gov (United States)

    Raj, S. V.; Ghosn, L. J.; Agarwal, A.; Lachtrupp, T. P.

    2002-01-01

    Modeling studies were conducted on low pressure plasma sprayed (LPPS) NiAl top coat applied to an advanced Cu-8(at.%)Cr-4%Nb alloy (GRCop-84) substrate using Ni as a bond coat. A thermal analysis suggested that the NiAl and Ni top and bond coats, respectively, would provide adequate thermal protection to the GRCop-84 substrate in a rocket engine operating under high heat flux conditions. Residual stress measurements were conducted at different depths from the free surface on coated and uncoated GRCop-84 specimens by x-ray diffraction. These data are compared with theoretically estimated values assessed by a finite element analysis simulating the development of these stresses as the coated substrate cools down from the plasma spraying temperature to room temperature.

  18. Residual stresses and strength of multilayer tape cast solid oxide fuel and electrolysis half-cells

    DEFF Research Database (Denmark)

    Charlas, Benoit; Frandsen, Henrik Lund; Brodersen, Karen

    2015-01-01

    those with 3 layers (MTC3: without barrier layer). The bending strength of MTC3 and MTC4 under various loading orientations (electrolyte on the tensile or compressive side of the loading) is compared. The analysis, by taking residual stresses into account, shows that the strength of the half......-cells with the electrolyte on the compressive side corresponds to the strength of the support. With the loading in the other direction (electrolyte on the tensile side), the origin of the failure is in a different layer for MTC3 (fuel electrode) and for MTC4 (barrier layer). In order to decrease the tensile residual...

  19. Mechanical Characterization of Thermomechanical Matrix Residual Stresses Incurred During MMC Processing

    Science.gov (United States)

    Castelli, Michael G.

    1998-01-01

    In recent years, much effort has been spent examining the residual stress-strain states of advanced composites. Such examinations are motivated by a number of significant concerns that affect composite development, processing, and analysis. The room-temperature residual stress states incurred in many advanced composite systems are often quite large and can introduce damage even prior to the first external mechanical loading of the material. These stresses, which are induced during the cooldown following high-temperature consolidation, result from the coefficient of thermal expansion mismatch between the fiber and matrix. Experimental techniques commonly used to evaluate composite internal residual stress states are non-mechanical in nature and generally include forms of x-ray and neutron diffraction. Such approaches are usually complex, involving a number of assumptions and limitations associated with a wide range of issues, including the depth of penetration, the volume of material being assessed, and erroneous effects associated with oriented grains. Furthermore, and more important to the present research, these techniques can assess only "single time" stress in the composite. That is, little, if any, information is obtained that addresses the time-dependent point at which internal stresses begin to accumulate, the manner in which the accumulation occurs, and the presiding relationships between thermoelastic, thermoplastic, and thermoviscous behaviors. To address these critical issues, researchers at the NASA Lewis Research Center developed and implemented an innovative mechanical test technique to examine in real time, the time-dependent thermomechanical stress behavior of a matrix alloy as it went through a consolidation cycle.

  20. Residual stress determination in a dissimilar weld overlay pipe by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wanchuck, E-mail: chuckwoo@kaeri.re.kr [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Em, Vyacheslav [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Hubbard, Camden R. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Lee, Ho-Jin [Nuclear Materials Research Center, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Park, Kwang Soo [Corporate R and D Institute, Doosan Heavy Industries and Construction, Changwon 641-792 (Korea, Republic of)

    2011-10-15

    Highlights: {yields} Determined residual stress distribution in a dissimilar weld overlay pipe. {yields} Consists of a ferritic (SA508), austenitic (F316L) steels, Alloy 182 consumable. {yields} Measured significant compression (-600 MPa) near the inner wall of overlay. {yields} Validate integrity of the inner wall for the pressurized nozzle nuclear structure. - Abstract: Residual stresses were determined through the thickness of a dissimilar weld overlay pipe using neutron diffraction. The specimen has a complex joining structure consisting of a ferritic steel (SA508), austenitic steel (F316L), Ni-based consumable (Alloy 182), and overlay of Ni-base superalloy (Alloy 52M). It simulates pressurized nozzle components, which have been a critical issue under the severe crack condition of nuclear power reactors. Two neutron diffractometers with different spatial resolutions have been utilized on the identical specimen for comparison. The macroscopic 'stress-free' lattice spacing (d{sub o}) was also obtained from both using a 2-mm width comb-like coupon. The results show significant changes in residual stresses from tension (300-400 MPa) to compression (-600 MPa) through the thickness of the dissimilar weld overlay pipe specimen.

  1. The Effect of Stochastically Varying Creep Parameters on Residual Stresses in Ceramic Matrix Composites

    Science.gov (United States)

    Pineda, Evan J.; Mital, Subodh K.; Bednarcyk, Brett A.; Arnold, Steven M.

    2015-01-01

    Constituent properties, along with volume fraction, have a first order effect on the microscale fields within a composite material and influence the macroscopic response. Therefore, there is a need to assess the significance of stochastic variation in the constituent properties of composites at the higher scales. The effect of variability in the parameters controlling the time-dependent behavior, in a unidirectional SCS-6 SiC fiber-reinforced RBSN matrix composite lamina, on the residual stresses induced during processing is investigated numerically. The generalized method of cells micromechanics theory is utilized to model the ceramic matrix composite lamina using a repeating unit cell. The primary creep phases of the constituents are approximated using a Norton-Bailey, steady state, power law creep model. The effect of residual stresses on the proportional limit stress and strain to failure of the composite is demonstrated. Monte Carlo simulations were conducted using a normal distribution for the power law parameters and the resulting residual stress distributions were predicted.

  2. Laser shock peening without coating induced residual stress distribution, wettability characteristics and enhanced pitting corrosion resistance of austenitic stainless steel

    Science.gov (United States)

    Prabhakaran, S.; Kulkarni, Aniket; Vasanth, G.; Kalainathan, S.; Shukla, Pratik; Vasudevan, Vijay K.

    2018-01-01

    Low energy laser shock peening without coating (LSPwC) was conducted on AISI 304 austenitic stainless steel specimens with varying pulse densities or overlapping. Highest magnitude of compressive residual stress (CRS) was achieved for an optimized pulse density of 2500 pulses/cm2 (75% overlapping). The 2-D and 3-D topographical analysis were indicative of the fact that controlled roughening of the surface was achieved after the LSPwC process. After the LSPwC process, the hydrophilic unpeened surface was converted into the hydrophobic surface, thus decreasing the wettability characteristics of the surface. The X-ray diffraction (XRD) results reveal that there is a beginning of the martensite transformation and the rise in the intensity value of the peaks after LSPwC indicates the presence of compressive residual stresses induced in the specimen. The optical microscope and high-resolution transmission electron microscope results provided evidence of grain refinement and deformation induced refinement features such as multidirectional mechanical twinning, dislocations lines, micro shear cells and stacking faults in the near and sub-surface areas. The average hardness value of the LSPwC specimens was found to be increased by 28% more than the untreated specimen. The potentiodynamic polarization revealed that there was a considerable amount of increase in the pitting corrosion resistance after the LSPwC process, thus, supporting to extend the fatigue life of the specimen. The electrochemical impedance spectroscopic (EIS) analysis depicts that the LSPwC process supports the formation of the strong passivation layer in 3.5% NaCl solution.

  3. The fatigue behavior of V-notches in presence of residual stresses: recent developments and future outcomes

    Directory of Open Access Journals (Sweden)

    P. Ferro

    2017-10-01

    Full Text Available Residual stresses, arising from welding processes or nonhomogeneous plastic deformations, broadly influence the high cycle fatigue behavior of mechanical components. The presence of V-notches leads to singular residual stresses ahead of the notch tip and the asymptotic stress field can be described by the notch stress intensity factor (NSIF. However, plastic effects induce redistribution of residual stresses during cyclic loading and this variation is accounted in several numerical models developed for the calculation of the residual NSIFs. Due to the development of these models, the fascinating issue of predicting the fatigue strength of pre-stressed notched components has gained widely attention by the researchers and new approaches were recently developed and some of them are here reviewed

  4. Evaluation of Residual Stress Measurements Before and After Post-Weld Heat Treatment in the Weld Repairs

    Science.gov (United States)

    Pardowska, Anna M.; Price, John W. H.; Finlayson, Trevor R.; Ibrahim, R.

    2010-11-01

    Welding repairs are increasingly a structural integrity concern for aging pressure vessel and piping components. It has been demonstrated that the residual stress distribution near repair welds can be drastically different from that of the original weld. Residual stresses have a significant effect on the lifetime performance of a weld, and a reduction of these stresses is normally desirable. The aim of this paper is to investigate residual stresses in various weld repair arrangements using the non-destructive neutron diffraction technique. This research is focused on characterization of the residual stress distribution: (i) in the original weld; (ii) in a shallow toe weld repair; and (iii) after conventional post-weld heat treatment. The focus of the measurements is on the values of the subsurface strain/stress variations across the weld.

  5. Overall evaluation of the effect of residual stress induced by shot peening in the improvement of fatigue fracture resistance for metallic materials

    Science.gov (United States)

    Wang, Renzhi; Ru, Jilai

    2015-03-01

    Before 1980s, the circular suspension spring in automobile subjected to torsion fatigue load, under the cyclic normal tensile stresses, the majority of fatigue fracture occurred was in normal tensile fracture mode(NTFM) and the fracture surface was under 45° diagonal. Because there exists the interaction between the residual stresses induced by shot peening and the applied cyclic normal tensile stresses in NTFM, which represents as "stress strengthening mechanism", shot peening technology could be used for improving the fatigue fracture resistance(FFR) of springs. However, since 1990s up to date, in addition to regular NTFM, the fatigue fractures occurred of peened springs from time to time are in longitudinal shear fracture mode(LSFM) or transverse shear fracture mode(TSFM) with the increase of applied cyclic shear stresses, which leads to a remarkable decrease of FFR. However, LSFM/TSFM can be avoided effectively by means of shot peening treatment again on the peened springs. The phenomena have been rarely happened before. At present there are few literatures concerning this problem. Based upon the results of force analysis of a spring, there is no interaction between the residual stresses by shot peening and the applied cyclic shear stresses in shear fracture. This means that the effect of "stress strengthening mechanism" for improving the FFR of LSFM/TSFM is disappeared basically. During shot peening, however, both of residual stress and cyclic plastic deformed microstructure are induced synchronously like "twins" in the surface layer of a spring. It has been found for the first time by means of force analysis and experimental results that the modified microstructure in the "twins" as a "structure strengthening mechanism" can improve the FFR of LSFM/TSFM. At the same time, it is also shown that the optimum technology of shot peening strengthening must have both "stress strengthening mechanism" and "structure strengthening mechanism" simultaneously so that the

  6. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    OpenAIRE

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen; Guerrero-Mata, Martha Patricia

    2016-01-01

    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature fail...

  7. Modified Surface Having Low Adhesion Properties to Mitigate Insect Residue Adhesion

    Science.gov (United States)

    Wohl, Christopher J., Jr. (Inventor); Smith, Joseph G., Jr. (Inventor); Siochi, Emilie J. (Inventor); Penner, Ronald K. (Inventor)

    2016-01-01

    A process to modify a surface to provide reduced adhesion surface properties to mitigate insect residue adhesion. The surface may include the surface of an article including an aircraft, an automobile, a marine vessel, all-terrain vehicle, wind turbine, helmet, etc. The process includes topographically and chemically modifying the surface by applying a coating comprising a particulate matter, or by applying a coating and also topographically modifying the surface by various methods, including but not limited to, lithographic patterning, laser ablation and chemical etching, physical vapor phase deposition, chemical vapor phase deposition, crystal growth, electrochemical deposition, spin casting, and film casting.

  8. Residual stresses and mechanical properties of Si3N4/SiC multilayered composites with different SiC layers

    Directory of Open Access Journals (Sweden)

    Shichao Liu

    2017-07-01

    Full Text Available The effect of residual stresses on the strength, toughness and work of fracture of Si3N4/SiC multilayered composites with different SiC layers has been investigated. It may be an effective way to design and optimize the mechanical properties of Si3N4/SiC multilayered composites by controlling the properties of SiC layers. Si3N4/SiC multilayered composites with different SiC layers were fabricated by aqueous tape casting and pressureless sintering. Residual stresses were calculated by using ANSYS simulation, the maximum values of tensile and compressive stresses were 553.2 MPa and −552.1 MPa, respectively. Step-like fracture was observed from the fracture surfaces. Fraction of delamination layers increased with the residual stress, which can improve the reliability of the materials. Tensile residual stress was benefit to improving toughness and work of fracture, but the strength of the composites decreased.

  9. Mapping residual stress fields from Vickers hardness indents using Raman microprobe spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Sparks, R.G.; Enloe, W.S.; Paesler, M.A.

    1988-12-01

    Micro-Raman spectroscopy is used to map the residual stress fields in the vicinity of Vickers hardness indents. Both 514.5 and 488.0 nm, light is used to excite the effect and the resulting shifted and broadened Raman peaks are analyzed using computer deconvolution. Half-wave plates are used to vary the orientation of the incident later light`s polarization state with respect to crystal orientation. The Raman scattered light is then analyzed for polarization dependences which are indicative of the various components of the Raman scattering tensor. Such studies can yield valuable information about the orientation of stress components in a well known stress field. The results can then be applied to the determination of stress components in machined semiconductor materials.

  10. Welding sequence effects on residual stress distribution in offshore wind monopile structures

    Directory of Open Access Journals (Sweden)

    Ali Mehmanparast

    2016-01-01

    Full Text Available Residual stresses are often inevitably introduced into the material during the fabrication processes, such as welding, and are known to have significant effects on the subsequent fatigue crack growth behavior of welded structures. In this paper, the importance of welding sequence on residual stress distribution in engineering components has been reviewed. In addition, the findings available in the literature have been used to provide an accurate interpretation of the fatigue crack growth data on specimens extracted from the welded plates employed in offshore wind monopile structures. The results have been discussed in terms of the role of welding sequence in damage inspection and structural integrity assessment of offshore renewable energy structures.

  11. Numerical Simulation of Temperature Field and Residual Stress Distribution for Laser Cladding Remanufacturing

    Directory of Open Access Journals (Sweden)

    Liang Hua

    2014-05-01

    Full Text Available A three-dimensional finite element model was employed to simulate the cladding process of Ni-Cr-B-Si coatings on 16MnR steel under different parameters of laser power, scanning speed, and spot diameter. The temperature and residual stress distribution, the depth of the heat affected zone (HAZ, and the optimized parameters for laser cladding remanufacturing technology were obtained. The orthogonal experiment and intuitive analysis on the depth of the HAZ were performed to study the influence of different cladding parameters. A new criterion based on the ratio of the maximum tensile residual stress and fracture strength of the substrate was proposed for optimization of the remanufacturing parameters. The result showed well agreement with that of the HAZ analysis.

  12. Thermoelastic investigation of residual stress: plastic deformation and the change in thermoelastic constant

    Directory of Open Access Journals (Sweden)

    Quinn S.

    2010-06-01

    Full Text Available Plastic deformation causes very small changes in the thermoelastic response of metallic materials; this variation of the thermoelastic constant has the potential to form the basis of a new non-destructive, non-contact, full-field technique for residual stress assessment that is quicker and cheaper than existing methods. The effect of plastic strain on the thermoelastic constant is presented as a potential basis for a calibration methodology that reveals areas of a component that have experienced plastic strain. Establishing this basis provides the initial step in identifying a new approach to residual stress analysis using the thermoelastic response. An evaluation of initial calibration results is presented and the feasibility of applying the methodology to actual components is assessed. As the response to plastic strain is likely to be small it is necessary to identify the effects of the paint coating; experimental work is presented that highlights the importance of repeatable coating approaches.

  13. Prediction of process induced shape distortions and residual stresses in large fibre reinforced composite laminates

    DEFF Research Database (Denmark)

    Nielsen, Michael Wenani

    The present thesis is devoted to numerical modelling of thermomechanical phenomena occurring during curing in the manufacture of large fibre reinforced polymer matrix composites with thick laminate sections using vacuum assisted resin transfer moulding (VARTM). The main application of interest...... in this work is modelling manufacturing induced shape distortions and residual stresses in commercial wind turbine composite blades. Key mechanisms known to contribute to shape distortions and residual stress build-up are reviewed and the underlying theories used to model these mechanisms are presented......) model in ABAQUS, different constitutive modelling approaches are investigated, including a cure hardening instantaneous linear elastic (CHILE) approach, a viscoelastic approach and a path-dependent approach. The latter is a limiting case of viscoelasticity. These approaches are investigated with regards...

  14. Effects of the three-dimensional residual stresses on the mechanical properties of arterial walls.

    Science.gov (United States)

    Zheng, Xianbing; Ren, Jiusheng

    2016-03-21

    Effects of the three-dimensional residual stresses on the mechanical properties of arterial walls are analyzed in this paper, based on the model which considered the bending and stretching both in the circumferential and axial directions of the three distinct arterial layers. Moreover, different constitutive models are proposed to quantify the nonlinear mechanics of the three distinct layers and the important constituents, i.e. elastin, collagen fibers and smooth muscle cells (SMCs), are all taken into account. The stress distributions and pressure-radius curves of the arterial wall are given in details. Results demonstrate that the maximum values of the circumferential stress and the corresponding stress gradient in the media under the mean arterial pressure are reduced significantly as a consequence of the SMCs. The bending in the axial direction of the media and the opening angle of the intima have an obvious impact on the mechanical behaviors of arterial walls. This study may not only develop the understanding of effects of the three-dimensional residual stresses on the arterial wall response, but also can increase the accuracy of the analyses for patient-specific studies used for the treatments of arterial diseases. Copyright © 2016 Elsevier Ltd. All rights reserved.

  15. Remarks On Deformation In Snow With Residual Stress And Gravitational Force By Detonation Impact

    OpenAIRE

    Siavosh Ahmadi

    2012-01-01

    Estimation of strain (deformation) and strain energy at the time of an explosion has been undertaken in the present investigation. A basic concept of explosive pressure which is required for the estimation of strain and strain energy has been drawn from the underwater explosion with suitable modification to the present studies. One of the most significant aspects of the present investigation is to augment the model by accounting it for gravitational force and residual stresses which are of re...

  16. Residual Stresses in Thick Bi-metallic Fusion Welds: A Neutron Diffraction Study

    OpenAIRE

    C. Ohms

    2013-01-01

    Welding is applied in many industrial sectors to join components, and has become an important manufacturing process because it enables the fabrication of structures that could not otherwise be constructed. Weld regions have inhomogeneous microstructures and are more susceptible to crack initiation and crack propagation than the surrounding base material regions. Residual stresses are also formed, which superimpose with applied loads, resulting in a reduction of the maximum applied load a comp...

  17. Numerical analysis of dislocation density and residual stress in a GaN single crystal during the cooling process

    Science.gov (United States)

    Nakano, S.; Gao, B.; Kakimoto, K.

    2017-06-01

    In this study, we investigate the influence of thermal stress on the dislocation density and residual stress in GaN single crystals by numerical analysis. The results show that the dislocation density increases, but the thermal stress does not decrease, and the residual stress increases throughout the cooling process. The reason for this phenomenon is that the dislocation density is higher at the periphery of the crystal and distribution of dislocation density in the crystal is inhomogeneous. Then, the increase of dislocation does not allow the thermal stress on the entire crystal to relax.

  18. Characterization of Flame Cut Heavy Steel: Modeling of Temperature History and Residual Stress Formation

    Science.gov (United States)

    Jokiaho, T.; Laitinen, A.; Santa-aho, S.; Isakov, M.; Peura, P.; Saarinen, T.; Lehtovaara, A.; Vippola, M.

    2017-12-01

    Heavy steel plates are used in demanding applications that require both high strength and hardness. An important step in the production of such components is cutting the plates with a cost-effective thermal cutting method such as flame cutting. Flame cutting is performed with a controlled flame and oxygen jet, which burns the steel and forms a cutting edge. However, the thermal cutting of heavy steel plates causes several problems. A heat-affected zone (HAZ) is generated at the cut edge due to the steep temperature gradient. Consequently, volume changes, hardness variations, and microstructural changes occur in the HAZ. In addition, residual stresses are formed at the cut edge during the process. In the worst case, unsuitable flame cutting practices generate cracks at the cut edge. The flame cutting of thick steel plate was modeled using the commercial finite element software ABAQUS. The results of modeling were verified by X-ray diffraction-based residual stress measurements and microstructural analysis. The model provides several outcomes, such as obtaining more information related to the formation of residual stresses and the temperature history during the flame cutting process. In addition, an extensive series of flame cut samples was designed with the assistance of the model.

  19. Characterization of Flame Cut Heavy Steel: Modeling of Temperature History and Residual Stress Formation

    Science.gov (United States)

    Jokiaho, T.; Laitinen, A.; Santa-aho, S.; Isakov, M.; Peura, P.; Saarinen, T.; Lehtovaara, A.; Vippola, M.

    2017-09-01

    Heavy steel plates are used in demanding applications that require both high strength and hardness. An important step in the production of such components is cutting the plates with a cost-effective thermal cutting method such as flame cutting. Flame cutting is performed with a controlled flame and oxygen jet, which burns the steel and forms a cutting edge. However, the thermal cutting of heavy steel plates causes several problems. A heat-affected zone (HAZ) is generated at the cut edge due to the steep temperature gradient. Consequently, volume changes, hardness variations, and microstructural changes occur in the HAZ. In addition, residual stresses are formed at the cut edge during the process. In the worst case, unsuitable flame cutting practices generate cracks at the cut edge. The flame cutting of thick steel plate was modeled using the commercial finite element software ABAQUS. The results of modeling were verified by X-ray diffraction-based residual stress measurements and microstructural analysis. The model provides several outcomes, such as obtaining more information related to the formation of residual stresses and the temperature history during the flame cutting process. In addition, an extensive series of flame cut samples was designed with the assistance of the model.

  20. Characterization of Mechanical Properties and Residual Stress in API 5L X80 Steel Welded Joints

    Science.gov (United States)

    de Sousa Lins, Amilton; de Souza, Luís Felipe Guimarães; Fonseca, Maria Cindra

    2018-01-01

    The use of high-strength and low-alloy steels, high design factors and increasingly stringent safety requirements have increased the operating pressure levels and, consequently, the need for further studies to avoid and prevent premature pipe failure. To evaluate the possibility of improving productivity in manual arc welding of this type of steel, this work characterizes the mechanical properties and residual stresses in API 5L X80 steel welded joints using the SMAW and FCAW processes. The residual stresses were analyzed using x-ray diffraction with the sin2 ψ method at the top and root of the welded joints in the longitudinal and transverse directions of the weld bead. The mechanical properties of the welded joints by both processes were characterized in terms of tensile strength, impact toughness and Vickers microhardness in the welded and shot peening conditions. A predominantly compressive residual stress was found, and shot peening increased the tensile strength and impact toughness in both welded joints.

  1. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

    2016-01-01

    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

  2. Surface relaxation and stress for 5d transition metals

    Science.gov (United States)

    Zólyomi, V.; Vitos, L.; Kwon, S. K.; Kollár, J.

    2009-03-01

    Using the density functional theory, we present a systematic theoretical study of the layer relaxation and surface stress of 5d transition metals. Our calculations predict layer contractions for all surfaces, except for the (111) surface of face centered cubic Pt and Au, where slight expansions are obtained similarly to the case of the 4d series. We also find that the relaxations of the close packed surfaces decrease with increasing occupation number through the 5d series. The surface stress for the relaxed, most closely packed surfaces shows similar atomic number dependence as the surface energy. Using Cammarata's model and our calculated surface stress and surface energy values, we examine the possibility of surface reconstructions, which is in reasonable agreement with the experimental observations.

  3. Insect Residue Contamination on Wing Leading Edge Surfaces: A Materials Investigation for Mitigation

    Science.gov (United States)

    Lorenzi, Tyler M.; Wohl, Christopher J.; Penner, Ronald K.; Smith, Joseph G.; Siochi, Emilie J.

    2011-01-01

    Flight tests have shown that residue from insect strikes on aircraft wing leading edge surfaces may induce localized transition of laminar to turbulent flow. The highest density of insect populations have been observed between ground level and 153 m during light winds (2.6 -- 5.1 m/s), high humidity, and temperatures from 21 -- 29 C. At a critical residue height, dependent on the airfoil and Reynolds number, boundary layer transition from laminar to turbulent results in increased drag and fuel consumption. Although this represents a minimal increase in fuel burn for conventional transport aircraft, future aircraft designs will rely on maintaining laminar flow across a larger portion of wing surfaces to reduce fuel burn during cruise. Thus, insect residue adhesion mitigation is most critical during takeoff and initial climb to maintain laminar flow in fuel-efficient aircraft configurations. Several exterior treatments investigated to mitigate insect residue buildup (e.g., paper, scrapers, surfactants, flexible surfaces) have shown potential; however, implementation has proven to be impractical. Current research is focused on evaluation of wing leading edge surface coatings that may reduce insect residue adhesion. Initial work under NASA's Environmentally Responsible Aviation Program focused on evaluation of several commercially available products (commercial off-the-shelf, COTS), polymers, and substituted alkoxy silanes that were applied to aluminum (Al) substrates. Surface energies of these coatings were determined from contact angle data and were correlated to residual insect excrescence on coated aluminum substrates using a custom-built "bug gun." Quantification of insect excrescence surface coverage was evaluated by a series of digital photographic image processing techniques.

  4. Stress Concentration in the Elastoplastic State and Residual Stress After Unloading

    Science.gov (United States)

    1985-03-01

    dimensional stress-strain curve given by the Ramberg - Osgood equation (ref 7) for this material has the following form: Ee/°sec Ä (°/°sec) + (3/7)( o/osec) U...7. Ramberg , W. and Osgood , W. R., "Description of Stress-Strain Curves of Three Parameters," NACA TN 902, 1943. 8. Mesnager, M., "Sur la...82175 (1) 7Ramberg, W. and Osgood , W. R., "Description of Stress-Strain Curves of Three Parameters," NACA TN 902, 1943. where e denotes strain, and a

  5. On the evolution of local material properties and residual stress in a three-pass SA508 steel weld

    OpenAIRE

    Mark, A. F.; Francis, J. A.; Dai, H.; Turski, M.; Hurrell, P R; Bate, S. K.; Kornmeier, J.R.; Withers, P.J.

    2012-01-01

    In multi-pass welds, the development of residual stress generally depends on the response of the weld metal, heat-affected zone (HAZ) and nearby parent material to complex thermo-mechanical cycles. Here, the evolution of local material properties and residual stress was investigated for each of these zones during the manufacture of a three-pass groove weld in SA508 steel. Residual stress distributions were measured by neutron diffraction for a sample in which only one weld bead had been depos...

  6. The effect of multiple compliant layers at the fiber-matrix interface on residual thermal stresses in metal matrix composites

    Science.gov (United States)

    Pindera, Marek-Jerzy; Freed, Alan D.

    1992-01-01

    The large mismatch in thermoelastic properties of the fiber and matrix phases in advanced metal matrix composites, coupled with high consolidation temperatures, produces severe residual stresses that can be large enough to initiate microcracks in the matrix phase adjacent to the fiber/matrix interface. Previous investigations have demonstrated that the use of a compliant interfacial layer between fiber and matrix phases has the potential for reducing these residual stresses. In this paper, the influence of multiple compliant layers in reducing residual thermal stresses is investigated.

  7. The effect of hardening laws and thermal softening on modeling residual stresses in FSW of aluminum alloy 2024-T3

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Tutum, Cem Celal; Hattel, Jesper Henri

    2013-01-01

    were simulated and compared with experimentally obtained results for both temperatures and residual stresses (using the slitting method). The comparisons showed good agreement regarding temperatures whereas the residual stress comparisons indicated different sensitivities for the cold and hot welding...... or kinematic hardening together with the metallurgical softening model were applied in order to give a first impression of the tendencies in residual stresses in friction stir welds when choosing different hardening and softening behaviors. Secondly, real friction stir butt welding of aluminum alloy 2024-T3...

  8. Evaluating the residual stress in PbTiO{sub 3} thin films prepared by a polymeric chemical method

    Energy Technology Data Exchange (ETDEWEB)

    Valim, D [Departamento de FIsica, Universidade Federal do Ceara, Caixa Postal 6030, Campus do Pici, 60455-900 Fortaleza, Ceara (Brazil); Filho, A G Souza [Departamento de FIsica, Universidade Federal do Ceara, Caixa Postal 6030, Campus do Pici, 60455-900 Fortaleza, Ceara (Brazil); Freire, P T C [Departamento de FIsica, Universidade Federal do Ceara, Caixa Postal 6030, Campus do Pici, 60455-900 Fortaleza, Ceara (Brazil); Filho, J Mendes [Departamento de FIsica, Universidade Federal do Ceara, Caixa Postal 6030, Campus do Pici, 60455-900 Fortaleza, Ceara (Brazil); Guarany, C A [Departamento de FIsica e QuImica, Universidade Estadual Paulista 15385-000 Ilha Solteira, Sao Paulo (Brazil); Reis, R N [Departamento de FIsica e QuImica, Universidade Estadual Paulista 15385-000 Ilha Solteira, Sao Paulo (Brazil); Araujo, E B [Departamento de FIsica e QuImica, Universidade Estadual Paulista 15385-000 Ilha Solteira, Sao Paulo (Brazil)

    2004-03-07

    We report a study of residual stress in PbTiO{sub 3} (PT) thin films prepared on Si substrates by a polymeric chemical method. The E(1TO) frequency was used to evaluate the residual stress through an empirical equation available for bulk PT. We find that the residual stress in PT films increases as the film thickness decreases and conclude that it originates essentially from the contributions of extrinsic and intrinsic factors. Polarized Raman experiments showed that the PT films prepared by a polymeric chemical method are somewhat a-domain (polar axis c parallel to the substrate) oriented.

  9. Development of stress corrosion cracking resistant welds of 321 stainless steel by simple surface engineering

    Science.gov (United States)

    Mankari, Kamal; Acharyya, Swati Ghosh

    2017-12-01

    We hereby report a simple surface engineering technique to make AISI grade 321 stainless steel (SS) welds resistant to stress corrosion cracking (SCC) in chloride environment. Heat exchanger tubes of AISI 321 SS, welded either by (a) laser beam welding (LBW) or by (b) metal inert gas welding (MIG) were used for the study. The welds had high magnitude of tensile residual stresses and had undergone SCC in chloride environment while in service. The welds were characterized using field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD). Subsequently, the welded surfaces were subjected to buffing operation followed by determination of residual stress distribution and surface roughness by XRD and surface profilometer measurements respectively. The susceptibility of the welds to SCC was tested in buffed and un-buffed condition as per ASTM G-36 in boiling MgCl2 for 5 h and 10 h, followed by microstructural characterization by using optical microscope and FESEM. The results showed that the buffed surfaces (both welds and base material) were resistant to SCC even after 10 h of exposure to boiling MgCl2 whereas the un-buffed surfaces underwent severe SCC for the same exposure time. Buffing imparted high magnitude of compressive stresses on the surface of stainless steel together with reduction in its surface roughness and reduction in plastic strain on the surface which made the welded surface, resistant to chloride assisted SCC. Buffing being a very simple, portable and economic technique can be easily adapted by the designers as the last step of component fabrication to make 321 stainless steel welds resistant to chloride assisted SCC.

  10. Residual stress, micro-hardness and tensile properties of ANSI 304 stainless steel thick sheet by fiber laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, L. [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); Lu, J.Z., E-mail: blueesky2005@163.com [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); Luo, K.Y., E-mail: luokaiyu2012@gmail.com [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); Feng, A.X. [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); College of Mechanical Engineering, Wenzhou University, Wenzhou 325035 (China); Dai, F.Z.; Zhong, J.S.; Luo, M. [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); Zhang, Y.K. [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); School of Mechanical Engineering, Southeast University, Nanjing 211189 (China)

    2013-01-20

    A fiber laser was chosen to weld the ANSI 304 stainless steel (ANSI 304 SS) sheets with a thickness of 5 mm. The effects of laser power, defocusing distance and welding speed on the weld appearances were investigated by the orthogonal test and the analyses on the appearances and properties of laser welds. Residual stress, micro-hardness and tensile properties of ANSI 304 SS welds were measured, and the cross section and surface morphologies were characterized by optical microscope (OM) compared with the two conventional laser (CO{sub 2}, Nd:YAG) welding methods. Results showed that ANSI 304 SS welds with good quality can be obtained if the appropriate fiber laser welding parameters were chosen. Tensile residual stresses of the fiber laser weld with the appropriate welding parameters were the lowest and micro-hardness and tensile properties were the highest among the three laser welding methods. In addition, the crystal solidification process induced by the fiber laser welding was schematically illustrated and systematically revealed.

  11. Modeling and simulation of cooling-induced residual stresses in heated particulate mixture depositions in additive manufacturing

    Science.gov (United States)

    Zohdi, T. I.

    2015-10-01

    One key aspect of many additive manufacturing processes is the deposition of heated mixtures of particulate materials onto surfaces, which then bond and cool, leading to complex microstructures and possible residual stresses. The overall objective of this work is to construct a straightforward computational approach that researchers in the field can easily implement and use as a numerically-efficient simulation and design tool. Specifically because multifield coupling is present, a recursive, staggered, temporally-adaptive, finite difference time domain scheme is developed to resolve the internal microstructural thermal and mechanical fields, accounting for the simultaneous elasto-plasticity and damage. The time step adaptation allows the numerical scheme to iteratively resolve the changing physical fields by refining the time-steps during phases of the process when the system is undergoing large changes on a relatively small time-scale and can also enlarge the time-steps when the processes are relatively slow. The spatial discretization grids are uniform and dense. The deposited microstructure is embedded into spatial discretization. The regular grid allows one to generate a matrix-free iterative formulation which is amenable to rapid computation and minimal memory requirements, making it ideal for laptop computation. Numerical examples are provided to illustrate the approach. This formulation is useful for material scientists who seek ways to deposit such materials while simultaneously avoiding inadvertent excessive residual stresses.

  12. Surface Wave Velocity-Stress Relationship in Uniaxially Loaded Concrete

    DEFF Research Database (Denmark)

    Shokouhi, Parisa; Zoëga, Andreas; Wiggenhauser, Herbert

    2012-01-01

    loading cycles revealed that the velocities show a stress-memory effect in good agreement with the Kaiser effect. Comparing the velocities measured during loading and unloading, the effects of stress and damage on the measured velocities could be differentiated. Moreover, the stress dependency of surface......The sonic surface wave (or Rayleigh wave) velocity measured on prismatic concrete specimens under uniaxial compression was found to be highly stress-dependent. At low stress levels, the acoustoelastic effect and the closure of existing microcracks results in a gradual increase in surface wave...... velocities. At higher stress levels, concrete suffers irrecoverable damage: the existing microcracks widen and coalesce and new microcracks form. This progressive damage process leads first to the flattening and eventually the drop in the velocity-stress curves. Measurements on specimens undergoing several...

  13. Near surface stress analysis strategies for axisymmetric fretting

    Indian Academy of Sciences (India)

    of normal, shear and thermal loading. ... Stress analysis of such joints need axisymmetric formulation. The axisymmetric analysis of cylinders subjected to localised loading on the lateral surface has been of interest for about past 75 ... In order to compare the near surface stresses from cylinder, strip and half-plane models,.

  14. Measuring the residual stress of transparent conductive oxide films on PET by the double-beam shadow Moiré interferometer

    Science.gov (United States)

    Chen, Hsi-Chao; Huang, Kuo-Ting; Lo, Yen-Ming; Chiu, Hsuan-Yi; Chen, Guan-Jhen

    2011-09-01

    The purpose of this research was to construct a measurement system which can fast and accurately analyze the residual stress of the flexible electronics. The transparent conductive oxide (TCO) films, tin-doped indium oxide (ITO), were deposited by radio frequency (RF) magnetron sputtering using corresponding oxide targets on PET substrate. As we know that the shadow Moiré interferometry is a useable way to measure the large deformation. So we set up a double beam shadow Moiré interferometer to measure and analyze the residual stress of TCO films on PET. The feature was to develop a mathematical model and combine the image processing software. By the LabVIEW graphical software, we could measure the distance which is between the left and right fringe on the pattern to solve the curvature of deformed surface. Hence, the residual stress could calculate by the Stoney correction formula for the flexible electronics. By combining phase shifting method with shadow Moiré, the measurement resolution and accuracy have been greatly improved. We also had done the error analysis for the system whose relative error could be about 2%. Therefore, shadow Moiré interferometer is a non-destructive, fast, and simple system for the residual stress on TCO/PET films.

  15. Evolution of microstructure and residual stress under various vibration modes in 304 stainless steel welds.

    Science.gov (United States)

    Hsieh, Chih-Chun; Wang, Peng-Shuen; Wang, Jia-Siang; Wu, Weite

    2014-01-01

    Simultaneous vibration welding of 304 stainless steel was carried out with an eccentric circulating vibrator and a magnetic telescopic vibrator at subresonant (362 Hz and 59.3 Hz) and resonant (376 Hz and 60.9 Hz) frequencies. The experimental results indicate that the temperature gradient can be increased, accelerating nucleation and causing grain refinement during this process. During simultaneous vibration welding primary δ -ferrite can be refined and the morphologies of retained δ-ferrite become discontinuous so that δ-ferrite contents decrease. The smallest content of δ-ferrite (5.5%) occurred using the eccentric circulating vibrator. The diffraction intensities decreased and the FWHM widened with both vibration and no vibration. A residual stress can obviously be increased, producing an excellent effect on stress relief at a resonant frequency. The stress relief effect with an eccentric circulating vibrator was better than that obtained using a magnetic telescopic vibrator.

  16. Through-Thickness Residual Stress Profiles in Austenitic Stainless Steel Welds: A Combined Experimental and Prediction Study

    Science.gov (United States)

    Mathew, J.; Moat, R. J.; Paddea, S.; Francis, J. A.; Fitzpatrick, M. E.; Bouchard, P. J.

    2017-10-01

    Economic and safe management of nuclear plant components relies on accurate prediction of welding-induced residual stresses. In this study, the distribution of residual stress through the thickness of austenitic stainless steel welds has been measured using neutron diffraction and the contour method. The measured data are used to validate residual stress profiles predicted by an artificial neural network approach (ANN) as a function of welding heat input and geometry. Maximum tensile stresses with magnitude close to the yield strength of the material were observed near the weld cap in both axial and hoop direction of the welds. Significant scatter of more than 200 MPa was found within the residual stress measurements at the weld center line and are associated with the geometry and welding conditions of individual weld passes. The ANN prediction is developed in an attempt to effectively quantify this phenomenon of `innate scatter' and to learn the non-linear patterns in the weld residual stress profiles. Furthermore, the efficacy of the ANN method for defining through-thickness residual stress profiles in welds for application in structural integrity assessments is evaluated.

  17. Through-Thickness Residual Stress Profiles in Austenitic Stainless Steel Welds: A Combined Experimental and Prediction Study

    Science.gov (United States)

    Mathew, J.; Moat, R. J.; Paddea, S.; Francis, J. A.; Fitzpatrick, M. E.; Bouchard, P. J.

    2017-12-01

    Economic and safe management of nuclear plant components relies on accurate prediction of welding-induced residual stresses. In this study, the distribution of residual stress through the thickness of austenitic stainless steel welds has been measured using neutron diffraction and the contour method. The measured data are used to validate residual stress profiles predicted by an artificial neural network approach (ANN) as a function of welding heat input and geometry. Maximum tensile stresses with magnitude close to the yield strength of the material were observed near the weld cap in both axial and hoop direction of the welds. Significant scatter of more than 200 MPa was found within the residual stress measurements at the weld center line and are associated with the geometry and welding conditions of individual weld passes. The ANN prediction is developed in an attempt to effectively quantify this phenomenon of `innate scatter' and to learn the non-linear patterns in the weld residual stress profiles. Furthermore, the efficacy of the ANN method for defining through-thickness residual stress profiles in welds for application in structural integrity assessments is evaluated.

  18. Residual stress development and effect on the piezoelectric performance of sol-gel derived lead zirconate titanate (PZT) thin films

    Science.gov (United States)

    Berfield, Thomas A.

    Ferroelectric thin films have higher energy densities, larger strain capabilities and more rapid response times than their bulk counterparts. Typical applications include micro-actuators, micro-sensors and ultrasonic motors for MEMs applications, as well as, nonvolatile computer memories and switching capacitors for integrated circuitry. The electro-mechanical performance of ceramic thin films is greatly influenced by many factors, including grain size, orientation, film thickness, and residual stress level. Residual stresses which arise during the various processing phases of thin film manufacturing can be quite high due to substantial mismatches in substrate-film thermal properties, intrinsic sources (such as grain boundary interactions, etc.), and other external factors. This dissertation examines the relationship between field-induced displacement response and residual stress level for lead zirconate-titanate (PZT) thin films. The film piezoelectric properties are characterized via interferometric measurements for two different loading cases, while the residual stress is determined experimentally from wafer curvature measurements. Additionally two patterning methods, traditional chemical wet-etching and a novel soft lithographic technique, are explored as a means to reduce residual stress within film features. For the soft lithographic technique, film features are created by selective film cracking, a result of poor substrate adhesion promoted by a mediated, self-assembled monolayer. Wafer curvature stress measurements and DIC-based strain measurements of mediated monolayer patterned features reveal that the in-plane stress/strain development is reduced compared to the blanket film case. Critical in-plane strains at crack initiation are also measured using a new digital image correlation technique, in which fluorescent nanoparticles (c.a. 140 nm) provide the speckle pattern. A corresponding increase in the field induced displacements is observed for the film

  19. Growth and Comparison of Residual Stress of AlN Films on Silicon (100), (110) and (111) Substrates

    Science.gov (United States)

    Pandey, Akhilesh; Dutta, Shankar; Prakash, Ravi; Raman, R.; Kapoor, Ashok Kumar; Kaur, Davinder

    2018-02-01

    This paper reports on the comparison of residual stresses in AlN thin films sputter-deposited in identical conditions on Si (100) (110) and (111) substrates. The deposited films are of polycrystalline wurtzite structure with preferred orientation along the (002) direction. AlN film on the Si (111) substrate showed a vertical columnar structure, whereas films on Si (100) and (110) showed tilted columnar structures. Residual stress in the AlN films is estimated by x-ray diffraction (XRD), infra-red absorption method and wafer curvature technique. Films residual stress are found compressive and values are in the range of - 650 (± 50) MPa, - 730 (± 50) MPa and - 300 (± 50) MPa for the AlN films grown on Si (100), (110) and (111) substrates, respectively, with different techniques. The difference in residual stresses can be attributed to the microstructure of the films and mismatch between in plane atomic arrangements of the film and substrates.

  20. Influence of the microstructural changes and induced residual stresses on tensile properties of wrought magnesium alloy friction stir welds

    Energy Technology Data Exchange (ETDEWEB)

    Commin, Loreleie, E-mail: lorelei.commin@kit.edu [LMPF, Arts et Metiers ParisTech, rue St Dominique, 51000 Chalons en Champagne (France); Dumont, Myriam [Aix-Marseille Universite, CNRS, IM2NP (UMR 6242), Faculte St-Jerome, Case 261, Av. Escadrille Normandie-Niemen, 13 397 Marseille Cedex 20 (France); Rotinat, Rene; Pierron, Fabrice [LMPF, Arts et Metiers ParisTech, rue St Dominique, 51000 Chalons en Champagne (France); Masse, Jean-Eric; Barrallier, Laurent [MecaSurf, Arts et Metiers ParisTech, 2 cours des Arts et Metiers, 13100 Aix en Provence (France)

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer Study of AZ31 FSW mechanical behaviour. Black-Right-Pointing-Pointer Early yielding occurs in the TMAZ, the nugget and base metal zones undergo almost no plastic strains. Black-Right-Pointing-Pointer Texture gradient in the TMAZ localises the deformations in this area. Black-Right-Pointing-Pointer Residual stresses have a major influence in FSW mechanical behaviour. - Abstract: Friction stir welding induces a microstructural evolution and residual stresses that will influence the resulting mechanical properties. Friction stir welds produced from magnesium alloy hot rolled plates were studied. Electron back scattered diffraction was used to determine the texture evolution, residual stresses were analysed using X ray diffraction and tensile tests coupled with speckle interferometry were performed. The residual stresses induced during friction stir welding present a major influence on the final mechanical properties.

  1. Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

    Energy Technology Data Exchange (ETDEWEB)

    Beckermann, Christoph; Carlson, Kent

    2011-07-22

    Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting's overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions

  2. Evaluation of phase stresses of Al sub 2 O sub 3 /YAG binary MGC by synchrotron radiation. Residual stress states and stress behavior of YAG phase

    CERN Document Server

    Suzuki, H; Akita, K; Yoshioka, Y; Waku, Y

    2003-01-01

    Melt Growth Composite material (MGC) consists of multiple single crystal with fine entangled in three dimensional network structures. The MGCs are thermally stable and have higher creep resistance. Furthermore, the flexural strength at room temperature can be maintained almost up to the melting point. In this study, in order to discuss the generation mechanism of residual stress in an Al sub 2 O sub 3 /Y sub 3 Al sub 5 O sub 1 sub 2 (YAG) binary MGC, the residual stresses of YAG phase were measured by X-rays from synchrotron radiation source. We used a method for stress determination of single crystal by using a position sensitive proportional counter (PSPC) system and a specimen-oscillating device. Lattice strains of left brace 4 6 10 right brace in the YAG phase were measured. The residual stresses were from 40 to 120 MPa in tension in the longitudinal direction which corresponds to the solidification direction, 80MPa in compression in the thickness direction, and 70MPa in tension in the width direction. Si...

  3. A MULTI-RESIDUE METHOD FOR THE ANALYSIS OF INSECTICIDES COLLECTED ON COTTON SURFACE WIPES

    Science.gov (United States)

    A method was developed for the extraction, clean-up, and analysis of multiple pesticides from cotton wipe media used in human exposure studies to collect residues from residential hard surfaces. Measurements of pesticides are critical for estimating dermal and indirect ingestion ...

  4. Novel Epoxy Particulate Composites for Mitigation of Insect Residue Adhesion on Future Aircraft Surfaces

    Science.gov (United States)

    Wohl, Christopher J.; Smith, Joseph G., Jr.; Gardner, John M.; Penner, Ronald K.; Connell, John W.; Siochi, Emilie J.

    2014-01-01

    Drag is reduced significantly for airflow over surfaces when laminar flow can be maintained over greater chord lengths, the distance from the leading edge of an airfoil.1 However, surface imperfections, such as chipped paint, scratches, and events that change topography on a microscopic scale can introduce airflow instabilities resulting in premature transition to turbulent flow.1 Although many of these surface imperfections can be avoided with proper maintenance, advanced materials, and advanced manufacturing practices, topographical surface anomalies arising during flight from insect impacts cannot be controlled and can influence laminar flow stability. Practical solutions to this operational challenge need to be developed for future aircraft to have full advantage of laminar flow designs that improve fuel efficiency.2 Researchers have investigated various methods to mitigate insect residue adhesion for decades.3 Although several techniques have demonstrated efficacy including mechanical scrapers, active liquid discharge systems, and sacrificial paper coatings, they have not been commercially implemented due to increased manufacturing and operational complexity, environmental impact, and weight penalties. Coatings offer a simple route for passive insect residue adhesion prevention without many of the challenges associated with maintenance of laminar flow.4 In our previous work, we determined that most commercially available materials were not effective at insect residue adhesion.5 We also identified improvements when both surface energy could be controlled by surface modifying agents and the topography could be altered through the use of micron-sized and nanometer-sized filler materials.6 In this work, these general principles were applied to an epoxy system to evaluate the behavior of the surface modifying agent, a fluorinated alkyl ether oligomer, on surface energy and insect residue adhesion properties.

  5. Interaction of stress and phase transformations during thermochemical surface engineering

    DEFF Research Database (Denmark)

    Jespersen, Freja Nygaard

    and diffusion kinetics to simulate the evolution of composition-depth and stress-depth profiles resulting from nitriding of austenitic stainless steel. The model takes into account a composition-dependent diffusion coefficient of nitrogen in expanded austenite, short range ordering (trapping) of nitrogen atoms...... examined. The effect of pre-stressing the sample was also tested, to investigate the effects of a residual stress-state that might be present from processing of the metal specimen. Controlled thermochemical treatment of austenitic stainless steel was investigated experimentally by in-diffusion of nitrogen...... from a gaseous environment. Measurements of diffusion coefficient were conducted using thermogravimetry....

  6. Simulation of Weld Mechanical Behavior to Include Welding-Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes

    Science.gov (United States)

    2015-11-01

    2011, Vol. 88, pg. 45-56. 7. Z.H. Guo, X.Y. Ou, G.W. Shuai, and Y.H. Chen, Numerical Simulation of Temperature Field for TIG Welding of Aluminum Alloy...Memorandum Simulation of Weld Mechanical Behavior to Include Welding -Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes... Weld Mechanical Behavior to Include Welding -Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes by Charles R. Fisher

  7. Simulation of Weld Mechanical Behavior to Include Welding Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes

    Science.gov (United States)

    2015-11-01

    2011, Vol. 88, pg. 45-56. 7. Z.H. Guo, X.Y. Ou, G.W. Shuai, and Y.H. Chen, Numerical Simulation of Temperature Field for TIG Welding of Aluminum Alloy...Memorandum Simulation of Weld Mechanical Behavior to Include Welding -Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes... Weld Mechanical Behavior to Include Welding -Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes by Charles R. Fisher

  8. Depth-resolved residual stress evaluation from X-ray diffraction measurement data using the approximate inverse method

    CERN Document Server

    Schuster, T; Louis, A K

    2003-01-01

    The paper deals with the depth determination of residual stress states from diffraction data. First an historical overview of the known approaches is given. Then we apply the approximate inverse method to this problem. This method is known to be very efficient and stable with respect to noise-contaminated data. It is even possible to prove convergence and it allows an error estimate of the calculated depth resolved residual stress profile. (orig.)

  9. Investigation of Residual Stresses and Distortion in Welded Pipe-Flange Joint of Different Classes

    Directory of Open Access Journals (Sweden)

    Muhammad Abid

    2012-10-01

    Full Text Available ABSTRACT: Pipe and flange joints are commonly used in petrochemical, nuclear and process industries. Commonly, welding is used to make these joints which produces residual stresses and distortions. These stresses have detrimental effects on the structural integrity and service performance of the welded pipe joints. The objective of this study is to investigate the residual stresses and distortions during Gas Metal Arc Welding of pipe of schedule 40, nominal diameter 200 mm with different ANSI flanges of class numbers 150, 300, 600, 900, 1500, and 2500. Welding parameters including: voltage, current and heat as inputs were selected based on the literature available. The behaviour of the flanges of different classes is also discussed. In addition, the finite element methodology presented, in this paper, can be helpful for developing welding procedures for a range of pipe flange welded joint sizes in order to control the residual stresses and deformations. This will lead to optimised performance during bolt up and operating conditions.ABSTRAK: Paip dan sambungan flan biasanya digunakan dalam industri petrokimia, nuklear dan proses. Kimpalan menghasilkan tegasan sisa dan herotan, yang memberikan kesan yang merbahaya ke atas integriti struktur dan prestasi servis sambungan kimpalan paip. Objektif kajian ini adalah untuk mengkaji tegasan sisa dan herotan ketika kimpalan arka logam gas paip berjadual 40, diameter nominal 200mm dengan flan ANSI yang berbeza kelas # 150, 300, 600, 900, 1500, dan 2500. Parameter kimpalan termasuklah; voltan, arus dan haba input yang dipilih berdasarkan literatur sediada. Kelakuan flan yang berbeza kelas telah dibincangkan. Kaedah elemen finit yang dibentangkan adalah berguna dalam membangunkan prosedur kimpalan bagi julat saiz kimpalan flan paip unutk mengawal tegasan sisa dan canggaan i.e. bagi mengoptimakan prestasi ketika bolt up dan sedang beroperasi.                                 

  10. Study of residual stresses generated in P91 pipe steel welded by MCAW / FCAW processes; Estudo das tensoes residuais geradas na soldagem de tubulacao de aco P91 pelos processos MCAW/FCAW

    Energy Technology Data Exchange (ETDEWEB)

    Chuvas, Tatiane C.; Pardal, Juan M.; Garcia, Pedro P.; Souza, Guttemberg C. de; Fonseca, Maria P. Cindra, E-mail: chuvas@vm.uff.br [Universidade Federal Fluminense (PGMEC/UFF), Niteroi, RJ (Brazil). Departamento de Engenharia Mecanica; Cardote, Ismael [UTC Engenharia S/A, Niteroi, Rio de Janeiro, RJ (Brazil)

    2014-07-01

    The welding is one of the main industrial manufacturing processes structures and piping, knowledge of residual stress from this process is of paramount importance because the mechanical properties of welded components are not only determined by the microstructures present in the joint, but also by residual stresses heterogeneous introduced by thermal cycling during the process. The aim of this work is the characterization ASTM P91 joints welded by MCAW / FCAW (Metal Cored Arc Welding / Flux Cored Arc Welding) processes through the residual stresses evaluating associated with welding and post-weld heat treatments. Residual stresses were measured using X-rays diffraction sin2psi method, with Crκα radiation and they presented tensile at the root joints with larger magnitudes in the weld metal region and compressive on the surface. The post weld heat treatment resulted relief of residual stresses at the root of the joints. However, the same effect was observed in compressive surface stresses, which could adversely affect the service life of the pipe, reducing the fatigue and stress corrosion cracking resistances. (author)

  11. Fracture Toughness Prediction under Compressive Residual Stress by Using a Stress-Distribution T-Scaling Method

    Directory of Open Access Journals (Sweden)

    Toshiyuki Meshii

    2017-12-01

    Full Text Available The improvement in the fracture toughness Jc of a material in the ductile-to-brittle transition temperature region due to compressive residual stress (CRS was considered in this study. A straightforward fracture prediction was performed for a specimen with mechanical CRS by using the T-scaling method, which was originally proposed to scale the fracture stress distributions between different temperatures. The method was validated for a 780-MPa-class high-strength steel and 0.45% carbon steel. The results showed that the scaled stress distributions at fracture loads without and with CRS are the same, and that Jc improvement was caused by the loss in the one-to-one correspondence between J and the crack-tip stress distribution. The proposed method is advantageous in possibly predicting fracture loads for specimens with CRS by using only the stress–strain relationship, and by performing elastic-plastic finite element analysis, i.e., without performing fracture toughness testing on specimens without CRS.

  12. Microcantilever actuation generated by redox-induced surface stress

    Science.gov (United States)

    Tabard-Cossa, Vincent

    Electrochemically-induced changes in surface stress at the solid-liquid interface are measured using a differential cantilever-based sensor. The simultaneous, in situ measurements of the current (charge) and interfacial stress changes are performed by employing an AFM cantilever as both the working electrode (in a conventional three-probe electrochemical cell configuration) and as the mechanical transducer (bending of the cantilever). The custom-built instrument achieves a surface stress sensitivity of 1x10-4 N/m and a dynamic range of 5x105. Combining electrochemistry with cantilever-based sensing provides the extra surface characterization capability essential for the interpretation of the origin of the surface stress. The objective of the present study is to gain a better understanding of the mechanisms responsible for the nanomechanical motion of cantilever sensors during adsorption and absorption processes. The study of these simple model systems will lead to a general understanding of the cantilever-based sensor's response and provide insights into the physical origin of the measured surface stress. The surface stress generated by the electrochemically-controlled absorption of ions into a thin polypyrrole film is investigated. A compressive change in surface stress of about -2 N/m is measured when the polymer is electrochemically switched between its oxidized and neutral (swollen) state. The volume change of the polymer phase with respect to the gold-coated cantilever is shown to be responsible for the mechanical motion observed. The potential-induced surface stress and surface energy change on an Au(111)-textured cantilever, in a 0.1 M HClO4 electrolyte, are simultaneously measured. These measurements revealed that for solid electrodes these two thermodynamic parameters are significantly different. In the double layer region, a surface stress change of -0.55 +/-0.06 N/m is measured during ClO4- adsorption whereas the surface energy variation is smaller by

  13. SPR Characteristics Curve and Distribution of Residual Stress in Self-Piercing Riveted Joints of Steel Sheets

    Directory of Open Access Journals (Sweden)

    Rezwanul Haque

    2017-01-01

    Full Text Available Neutron diffraction was used to describe the residual stress distributions in self-piercing riveted (SPR joints. The sheet material displayed a compressive residual stress near the joint, and the stress gradually became tensile in the sheet material far away from the joint. The stress in the rivet leg was lower in the thick joint of the softer steel sheet than in the thin joint of the harder steel sheet. This lower magnitude was attributed to the lower force gradient during the rivet flaring stage of the SPR process curve. This study shows how the residual stress results may be related to the physical occurrences that happened during joining, using the characteristics curve. The study also shows that neutron diffraction technique enabled a crack in the rivet tip to be detected which was not apparent from a cross-section.

  14. X-Ray diffraction technique applied to study of residual stresses after welding of duplex stainless steel plates

    Energy Technology Data Exchange (ETDEWEB)

    Monin, Vladimir Ivanovitch; Assis, Joaquim Teixeira de [Instituto Politecnico do Rio e Janeiro (IPRJ), Nova Friburgo, RJ (Brazil); Lopes, Ricardo Tadeu; Turibus, Sergio Noleto; Payao Filho, Joao C., E-mail: sturibus@nuclear.ufrj.br [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil)

    2014-08-15

    Duplex stainless steel is an example of composite material with approximately equal amounts of austenite and ferrite phases. Difference of physical and mechanical properties of component is additional factor that contributes appearance of residual stresses after welding of duplex steel plates. Measurements of stress distributions in weld region were made by X-ray diffraction method both in ferrite and austenite phases. Duplex Steel plates were joined by GTAW (Gas Tungsten Arc Welding) technology. There were studied longitudinal and transverse stress components in welded butt joint, in heat affected zone (HAZ) and in points of base metal 10 mm from the weld. Residual stresses measured in duplex steel plates jointed by welding are caused by temperature gradients between weld zone and base metal and by difference of thermal expansion coefficients of ferrite and austenite phases. Proposed analytical model allows evaluating of residual stress distribution over the cross section in the weld region. (author)

  15. Systematic Review of Uit Parameters on Residual Stresses of Sensitized AA5456 and Field Based Residual Stress Measurements for Predicting and Mitigating Stress Corrosion Cracking

    Science.gov (United States)

    2014-03-01

    sensitization EBSD electron backscatter diffraction ECAE equal channel angular extrusion FIB-SEM focused ion beam, scanning electron microscope GMAW gas...induce compressive stresses [40, 43]. Other SPD methods include equal channel angular extrusion ( ECAE ), accumulative roll bonding (ARB), and...pp. 414–419, 2003. [50] Lambda Technologies Group . (2012). Low plasticity burnishing. [Online]. Available: http://www.lambdatechs.com/low

  16. Eye surface temperature detects stress response in budgerigars (Melopsittacus undulatus).

    Science.gov (United States)

    Ikkatai, Yuko; Watanabe, Shigeru

    2015-08-05

    Previous studies have suggested that stressors not only increase body core temperature but also body surface temperature in many animals. However, it remains unclear whether surface temperature could be used as an alternative to directly measure body core temperature, particularly in birds. We investigated whether surface temperature is perceived as a stress response in budgerigars. Budgerigars have been used as popular animal models to investigate various neural mechanisms such as visual perception, vocal learning, and imitation. Developing a new technique to understand the basic physiological mechanism would help neuroscience researchers. First, we found that cloacal temperature correlated with eye surface temperature. Second, eye surface temperature increased after handling stress. Our findings suggest that eye surface temperature is closely related to cloacal temperature and that the stress response can be measured by eye surface temperature in budgerigars.

  17. New Method for Mitigating the Tensile Residual Stresses induced on the Inside Wall of Butt Welded Pipes

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jin; Kim, Kang Soo; Kim, Ki Baik; Kim, Kwang Mo; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2009-10-15

    Because dissimilar metal welding between ferritic steel and austenitic stainless steel needs not post weld heat treatment (PWHT), the effect of residual stresses induce during the welding should be investigated to assess the reliability of the weld process. It is known that the A82/182 weld metals, which are used for filler metals of the butt welding between the ferritic steel pipe and the stainless steel pipe, are susceptible to PWSCC (Primary Water Stress Corrosion Cracking) in PWR plant. The tensile residual stresses on the inside wall of the pipe, which are induced during the production welding, tend to be the dominant driving force for the PWSCC initiation and crack growth. In order to prevent the PWSCC the tensile residual stresses should be mitigated or removed. Two methods, weld overlay and mechanical stress improvement process (MSIP) have been considered proper tools to reduce the tensile residual stresses and to mitigate the PWSCC susceptibility of the dissimilar metal welded nozzles and pipes. In this research, new method for mitigating the tensile residual stresses induced on the inside wall of pipe during the production welding between the ferritic steel pipe and the stainless steel pipe was suggested. This new method may be able to apply to the SA508 /A182/SS316 nozzles of the pressure vessels in PWR to prevent PWSCC susceptibility as another substitute method.

  18. Towards self-tuning residual generators for UAV control surface fault diagnosis

    DEFF Research Database (Denmark)

    Blanke, Mogens; Hansen, Søren

    2013-01-01

    and necessary parameters in residual generators are identified on the fly. Initial estimates of parameters are known from off-line analysis of previous flights. The paper analyses how such self-tuning residual generators are combined with change detection to obtain timely fault diagnosis. The paper investigates......Control surface fault diagnosis is essential for timely detection of manoeuvring and stability risks for an unmanned aircraft. Timely detection is crucial since control surface related faults impact stability of flight and safety. Reliable diagnosis require well fitting dynamical models...... flights with different members of a population of UAVs that have inherent model uncertainty from one member to another and from one flight to another. Events with actual faults on control surfaces demonstrates the efficacy of the approach....

  19. Residual stress measurements via neutron diffraction of additive manufactured stainless steel 17-4 PH

    OpenAIRE

    Mohammad Masoomi; Nima Shamsaei; Winholtz, Robert A.; Milner, Justin L.; Thomas Gnäupel-Herold; Alaa Elwany; Mohamad Mahmoudi; Thompson, Scott M.

    2017-01-01

    Neutron diffraction was employed to measure internal residual stresses at various locations along stainless steel (SS) 17-4 PH specimens additively manufactured via laser-powder bed fusion (L-PBF). Of these specimens, two were rods (diameter=8 mm, length=80 mm) built vertically upward and one a parallelepiped (8×80×9 mm3) built with its longest edge parallel to ground. One rod and the parallelepiped were left in their as-built condition, while the other rod was heat treated. Data presented pr...

  20. Residual Stress State in Single-Edge Notched Tension Specimen Caused by the Local Compression Technique

    Directory of Open Access Journals (Sweden)

    Huang Yifan

    2016-12-01

    Full Text Available Three-dimensional (3D finite element analyses (FEA are performed to simulate the local compression (LC technique on the clamped single-edge notched tension (SE(T specimens. The analysis includes three types of indenters, which are single pair of cylinder indenters (SPCI, double pairs of cylinder indenters (DPCI and single pair of ring indenters (SPRI. The distribution of the residual stress in the crack opening direction in the uncracked ligament of the specimen is evaluated. The outcome of this study can facilitate the use of LC technique on SE(T specimens.

  1. Neutron diffraction measurements for the determination of residual stresses in MMC tensile and fatigue specimens

    DEFF Research Database (Denmark)

    Fiori, F.; Girardin, E.; Giuliani, A.

    2000-01-01

    The experiments here described have been carried out in the framework of a more general research, aiming to develop a set of complementary models to predict the in-service performances of particle reinforced MMC automotive and aeronautical components. As MMCs are highly heterogeneous materials......, residual stresses are present in both the matrix and the particles microstructure, prior to any macroscopic loading. They vary with the temperature and with the type and level of loading imposed to the material, having a strong influence on the mechanical behaviour of MMCs. Neutron diffraction measurements...

  2. Optimization of the Process Parameters for Controlling Residual Stress and Distortion in Friction Stir Welding

    DEFF Research Database (Denmark)

    Tutum, Cem Celal; Schmidt, Henrik Nikolaj Blicher; Hattel, Jesper Henri

    2008-01-01

    , is investigated. The welding process is simulated in 2-dimensions with a sequentially coupled transient thermo-mechanical model using ANSYS. The numerical optimization problem is implemented in modeFRONTIER and solved using the Multi-Objective Genetic Algorithm (MOGA-II). An engineering-wise evaluation or ranking......In the present paper, numerical optimization of the process parameters, i.e. tool rotation speed and traverse speed, aiming minimization of the two conflicting objectives, i.e. the residual stresses and welding time, subjected to process-specific thermal constraints in friction stir welding...

  3. EFFECT OF SOIL TILLAGE AND PLANT RESIDUE ON SURFACE ROUGHNESS OF AN OXISOL UNDER SIMULATED RAIN

    Directory of Open Access Journals (Sweden)

    Elói Panachuki

    2015-02-01

    Full Text Available Surface roughness of the soil is formed by mechanical tillage and is also influenced by the kind and amount of plant residue, among other factors. Its persistence over time mainly depends on the fundamental characteristics of rain and soil type. However, few studies have been developed to evaluate these factors in Latossolos (Oxisols. In this study, we evaluated the effect of soil tillage and of amounts of plant residue on surface roughness of an Oxisol under simulated rain. Treatments consisted of the combination of the tillage systems of no-tillage (NT, conventional tillage (CT, and minimum tillage (MT with rates of plant residue of 0, 1, and 2 Mg ha-1 of oats (Avena strigosa Schreb and 0, 3, and 6 Mg ha-1 of maize (Zea mays L.. Seven simulated rains were applied on each experimental plot, with intensity of 60±2 mm h-1 and duration of 1 h at weekly intervals. The values of the random roughness index ranged from 2.94 to 17.71 mm in oats, and from 5.91 to 20.37 mm in maize, showing that CT and MT are effective in increasing soil surface roughness. It was seen that soil tillage operations carried out with the chisel plow and the leveling disk harrow are more effective in increasing soil roughness than those carried out with the heavy disk harrow and leveling disk harrow. The roughness index of the soil surface decreases exponentially with the increase in the rainfall volume applied under conditions of no tillage without soil cover, conventional tillage, and minimum tillage. The oat and maize crop residue present on the soil surface is effective in maintaining the roughness of the soil surface under no-tillage.

  4. Assessment of the Local Residual Stresses of 7050-T7452 Aluminum Alloy in Microzones by the Instrumented Indentation with the Berkovich Indenter

    Science.gov (United States)

    He, M.; Huang, C. H.; Wang, X. X.; Yang, F.; Zhang, N.; Li, F. G.

    2017-09-01

    The local residual stresses in microzones are investigated by the instrumented indentation method with the Berkovich indenter. The parameters required for determination of residual stresses are obtained from indentation load-penetration depth curves constructed during instrumented indentation tests on flat square 7050-T7452 aluminum alloy specimens with a central hole containing the compressive residual stresses generated by the cold extrusion process. The force balance system with account of the tensile and compressive residual stresses is used to explain the phenomenon of different contact areas produced by the same indentation load. The effect of strain-hardening exponent on the residual stress is tuned-off by application of the representative stress σ_{0.033} in the average contact pressure assessment using the Π theorem, while the yield stress value is obtained from the constitutive function. Finally, the residual stresses are calculated according to the proposed equations of the force balance system, and their feasibility is corroborated by the XRD measurements.

  5. Assessment of the Local Residual Stresses of 7050-T7452 Aluminum Alloy in Microzones by the Instrumented Indentation with the Berkovich Indenter

    Science.gov (United States)

    He, M.; Huang, C. H.; Wang, X. X.; Yang, F.; Zhang, N.; Li, F. G.

    2017-10-01

    The local residual stresses in microzones are investigated by the instrumented indentation method with the Berkovich indenter. The parameters required for determination of residual stresses are obtained from indentation load-penetration depth curves constructed during instrumented indentation tests on flat square 7050-T7452 aluminum alloy specimens with a central hole containing the compressive residual stresses generated by the cold extrusion process. The force balance system with account of the tensile and compressive residual stresses is used to explain the phenomenon of different contact areas produced by the same indentation load. The effect of strain-hardening exponent on the residual stress is tuned-off by application of the representative stress σ_{0.033} in the average contact pressure assessment using the Π theorem, while the yield stress value is obtained from the constitutive function. Finally, the residual stresses are calculated according to the proposed equations of the force balance system, and their feasibility is corroborated by the XRD measurements.

  6. Modelling residual stresses in friction stir welding of Al alloys - a review of possibilities and future trends

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Sonne, Mads Rostgaard; Tutum, Cem C.

    2015-01-01

    Residual stresses are very important in any joining process of materials since they act as pre-stresses in the loading situation of the joint, thereby affecting the final mechanical performance of the component. This is also the case for friction stir welding (FSW) which is a complex solid...

  7. Yield stress and elasticity influence on surface tension measurements.

    Science.gov (United States)

    Jørgensen, Loren; Le Merrer, Marie; Delanoë-Ayari, Hélène; Barentin, Catherine

    2015-07-07

    We have performed surface tension measurements on carbopol gels of different concentrations and yield stresses. Our setup, based on the force exerted by a capillary bridge on two parallel plates, allows us to measure an apparent surface tension of the complex fluid and to investigate the influence of flow history. More precisely the apparent surface tension measured after stretching the bridge is always higher than after compressing it. The difference between the two values is due to the existence of a yield stress in the fluid. The experimental observations are successfully reproduced with a simple elasto-plastic model. The shape of successive stretching-compression cycles can be described by taking into account the yield stress and the elasticity of the gel. We show that the surface tension γLV of yield stress fluids is the mean of the apparent surface tension values only if the elastic modulus is high compared to the yield stress. This work highlights that measurements of thermodynamic quantities are challenged by the fluid out-of-equilibrium state implied by jamming, even at small scales where the shape of the bridge is driven by surface energy. Therefore setups allowing for deformation in opposite directions are relevant for surface tension measurements on yield stress fluids.

  8. Investigating the Possibility to Reduce the Residual Stress Level in 2.5D Cutting Using Titanium Coated Carbide Ball End Mill

    Directory of Open Access Journals (Sweden)

    N. Masmiati

    2014-01-01

    Full Text Available End milling is a multipoint cutting process in which material is removed from a workpiece by a rotating tool. It is widely used in cutting 2.5D profiles such as point-to-point, contouring, and pocketing operations. 2.5D machining possesses the capability to translate in all 3 axes but can perform the cutting operation in only 2 of the 3 axes at a time. This study focuses on optimizing the cutting parameters, such as machined surface inclinationangle, axial depth of cut, spindle speed, and feed rate for better surface integrity, namely, microhardness, residual stress, and microstructure in 2.5D cutting utilizing a titanium-coated carbide ball end mill. An optimization method known as Taguchi optimization, which includes planning, conducting, and analyzing results of matrix experiments, was used in order to achieve the best cutting parameter level. Data analysis was conducted using signal-to-noise (S/N and target performance measurement (TPM response analysis and analysis of variance (Pareto ANOVA. The optimum condition results obtained through analysis show improvements in microhardness of about 0.7%, residual stress in the feed direction of about 18.6%, and residual stress in the cutting direction of about 15.4%.

  9. Detection of Ractopamine and Clenbuterol Hydrochloride Residues in Pork Using Surface Enhanced Raman Spectroscopy

    Science.gov (United States)

    Zhao, J. H.; Yuan, H. C.; Peng, Y. J.; Hong, Q.; Liu, M. H.

    2017-03-01

    Surface enhanced Raman spectroscopy (SERS) coupled with chemometric methods, such as adaptive iteratively reweighted penalized least squares (AIR-PLS), wavelet transform, and least squares support vector machine (LSSVM), was investigated to realize the rapid detection and identifi cation of ractopamine (RAC) and clenbuterol hydrochloride (CL) residues in pork. First-level wavelet detail signal intensities at 1168 cm-1 were used to establish a standard curve of the RAC residues in pork, and the linear regression equation and the correlation coefficient were y = -4. 3683x - 11.059 and -0.9726. Second-level wavelet detail signal intensities at 1258 cm-1 were used to establish a standard curve of the CL residues in pork, and the linear regression equation and the correlation coeffi cient were y=33.595x + 36.538 and 0.9842. The second-level wavelet detail signals of the SERS spectra were selected as the inputs of the LSSVM classifi cation model for the identifi cation of the RAC and CL residues in pork, with a total accuracy rate reaching 100%. The experimental results demonstrate that the proposed method based on SERS is a good detection scheme for the rapid detection and identifi cation of RAC and CL residues in pork.

  10. Controlled residual stresses introduction to improve fatigue resistance of rotary shouldered connections used in oil drilling industry

    Energy Technology Data Exchange (ETDEWEB)

    Korin, I., E-mail: ikorin@uncoma.edu.a [CONICET/San Antonio Internaciona. Instituto de Tecnologia Prof. J. A. Sabato (USAM/CNEA) - Grupo Mecanica de Fractura, UN Comahue. Buenos Aires 1200, Neuquen (CP8300) (Argentina); Perez Ipina, J. [CONICET/UNComa. Grupo Mecanica de Fractura, UN Comahue. Buenos Aires 1200, Neuquen (CP8300) (Argentina)

    2010-12-15

    An innovative technique is proposed with the aim of increasing the fatigue strength of rotary shouldered connections. The objective is to generate controlled compressive residual stresses at the most stressed zones (i.e., the threat root regions) to delay fatigue crack nucleation. The residual stresses are introduced through controlled application of an over-make-up torque of the joint and then returning to the nominal torque. The adequacy of the method was demonstrated through two experimental arrangements at laboratory scale, which employed specimens of reduced size. Results suggest that significant increases in the fatigue life of joints can be achieved applying this technique.

  11. A synchrotron X-ray diffraction deconvolution method for the measurement of residual stress in thermal barrier coatings as a function of depth.

    Science.gov (United States)

    Li, C; Jacques, S D M; Chen, Y; Daisenberger, D; Xiao, P; Markocsan, N; Nylen, P; Cernik, R J

    2016-12-01

    The average residual stress distribution as a function of depth in an air plasma-sprayed yttria stabilized zirconia top coat used in thermal barrier coating (TBC) systems was measured using synchrotron radiation X-ray diffraction in reflection geometry on station I15 at Diamond Light Source, UK, employing a series of incidence angles. The stress values were calculated from data deconvoluted from diffraction patterns collected at increasing depths. The stress was found to be compressive through the thickness of the TBC and a fluctuation in the trend of the stress profile was indicated in some samples. Typically this fluctuation was observed to increase from the surface to the middle of the coating, decrease a little and then increase again towards the interface. The stress at the interface region was observed to be around 300 MPa, which agrees well with the reported values. The trend of the observed residual stress was found to be related to the crack distribution in the samples, in particular a large crack propagating from the middle of the coating. The method shows promise for the development of a nondestructive test for as-manufactured samples.

  12. On Eulerian constitutive equations for modeling growth and residual stresses in arteries.

    Science.gov (United States)

    Volokh, K Y

    2005-06-01

    Recently Volokh and Lev (2005) argued that residual stresses could appear in growing arteries because of the arterial anisotropy. This conclusion emerged from a continuum mechanics theory of growth of soft biological tissues proposed by the authors. This theory included Lagrangian constitutive equations, which were formulated directly with respect to the reference configuration. Alternatively, it is possible to formulate Eulerian constitutive equations with respect to the current configuration and to 'pull them back' to the reference configuration. Such possibility is examined in the present work. The Eulerian formulation of the constitutive equations is used for a study of arterial growth. It is shown, particularly, that bending resultants are developed in the ring cross-section of the artery. These resultants may cause the ring opening or closing after cutting the artery in vitro as it is observed in experiments. It is remarkable that the results of the present study, based on the Eulerian constitutive equations, are very similar to the results of Volokh and Lev (2005), based on the Lagrangian constitutive equations. This strengthens the authors' argument that anisotropy is a possible reason for accumulation of residual stresses in arteries. This argument appears to be invariant with respect to the mathematical description.

  13. Investigation on the Residual Stress State of Drawn Tubes by Numerical Simulation and Neutron Diffraction Analysis

    Directory of Open Access Journals (Sweden)

    Adele Carradò

    2013-11-01

    Full Text Available Cold drawing is widely applied in the industrial production of seamless tubes, employed for various mechanical applications. During pre-processing, deviations in tools and their adjustment lead to inhomogeneities in the geometry of the tubes and cause a gradient in residuals. In this paper a three dimensional finite element (3D-FE-model is presented which was developed to calculate the change in wall thickness, eccentricity, ovality and residual macro-stress state of the tubes, produced by cold drawing. The model simulates the drawing process of tubes, drawn with and without a plug. For finite element modelling, the commercial software package Abaqus was used. To validate the model, neutron strain imaging measurements were performed on the strain imaging instrument SALSA at the Institute Laue Langevin (ILL, Grenoble, France on a series of SF-copper tubes, drawn under controlled laboratory conditions, varying the drawing angle and the plug geometry. It can be stated that there is sufficient agreement between the finite element method (FEM-calculation and the neutron stress determination.

  14. Yield strength mapping in the cross section of ERW pipes considering kinematic hardening and residual stress

    Science.gov (United States)

    Kim, Dongwook; Quagliato, Luca; Lee, Wontaek; Kim, Naksoo

    2017-09-01

    In the ERW (electric resistance welding) pipe manufacturing, material properties, process conditions and settings strongly influences the mechanical performances of the final product, as well as they can make them to be not uniform and to change from point to point in the pipe. The present research work proposes an integrated numerical model for the study of the whole ERW process, considering roll forming, welding and sizing stations, allowing to infer the influence of the process parameters on the final quality of the pipe, in terms of final shape and residual stress. The developed numerical model has been initially validated comparing the dimensions of the pipe derived from the simulation results with those of industrial production, proving the reliability of the approach. Afterwards, by varying the process parameters in the numerical simulation, namely the roll speed, the sizing ratio and the friction factor, the influence on the residual stress in the pipe, at the end of the process and after each station, is studied and discussed along the paper.

  15. Investigation on the Residual Stress State of Drawn Tubes by Numerical Simulation and Neutron Diffraction Analysis.

    Science.gov (United States)

    Palkowski, Heinz; Brück, Sebastian; Pirling, Thilo; Carradò, Adele

    2013-11-08

    Cold drawing is widely applied in the industrial production of seamless tubes, employed for various mechanical applications. During pre-processing, deviations in tools and their adjustment lead to inhomogeneities in the geometry of the tubes and cause a gradient in residuals. In this paper a three dimensional finite element (3D-FE)-model is presented which was developed to calculate the change in wall thickness, eccentricity, ovality and residual macro-stress state of the tubes, produced by cold drawing. The model simulates the drawing process of tubes, drawn with and without a plug. For finite element modelling, the commercial software package Abaqus was used. To validate the model, neutron strain imaging measurements were performed on the strain imaging instrument SALSA at the Institute Laue Langevin (ILL, Grenoble, France) on a series of SF-copper tubes, drawn under controlled laboratory conditions, varying the drawing angle and the plug geometry. It can be stated that there is sufficient agreement between the finite element method (FEM)-calculation and the neutron stress determination.

  16. Investigation on narrow-gap welding residual stresses in ultra-thick ring-type mockups

    Science.gov (United States)

    Liu, Chuan; Yang, Jiawei; Shi, Yifeng; Zhao, Yong

    2018-01-01

    The stress distributions within two ring-type mockups manufactured by multi-pass narrow-gap submerged welding were investigated by numerical simulations and experiments. The large mockup consisted of a 300 mm thick ring welded to a large cylinder, and the small one was a butt-welded joint consisted of two 300 mm thick curved plates. The effect of structure form on the stress in the heavy-section component was also investigated. Results show that the stress distribution in the small mockup is similar to that in the large one. The location where the minimum hoop and radial stresses appear at the weld centerline is decided by the weld metal height of the second welding step of the welding procedure used in the present study. In addition, a sudden stress change occurs near the top surface of the weld metal after the first welding step due to the strong stiffness of the mockups. For the 300 mm thick welded mockups investigated, the structure form has no evident effect on the shape of the through-thickness stress distribution at the weld centerline, which is determined by the welding procedure; however, the structure form can affect the value of the minimum stress.

  17. The influence of plate thickness on the welding residual stresses from submerged arc welding in offshore steel structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

    2017-01-01

    to an improved design, which consequently may be included in future norms and standards. Submerged Arc Welding (SAW) was used to make a fully penetrated butt weld in 10 mm and 40 mm thick steel plates with the same welding parameters as used in the production procedures. The base material is thermomechanical hot......Welding-induced residual tensile stresses and distortion have become a major concern in relation to the structural integrity of welded structures within the offshore wind industry. The stresses have a negative impact on the integrity of the welded joint, as they promote distortion, reduce fatigue...... life, and attribute to the corrosion cracking and brittle fracture in the weld components. This study investigates the influence of plate thickness on the welding-induced residual stresses. The residual stresses are investigated through experiments and in accordance with existing production procedures...

  18. Standard test method for determining the effective elastic parameter for X-ray diffraction measurements of residual stress

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1998-01-01

    1.1 This test method covers a procedure for experimentally determining the effective elastic parameter, Eeff, for the evaluation of residual and applied stresses by X-ray diffraction techniques. The effective elastic parameter relates macroscopic stress to the strain measured in a particular crystallographic direction in polycrystalline samples. Eeff should not be confused with E, the modulus of elasticity. Rather, it is nominally equivalent to E/(1 + ν) for the particular crystallographic direction, where ν is Poisson's ratio. The effective elastic parameter is influenced by elastic anisotropy and preferred orientation of the sample material. 1.2 This test method is applicable to all X-ray diffraction instruments intended for measurements of macroscopic residual stress that use measurements of the positions of the diffraction peaks in the high back-reflection region to determine changes in lattice spacing. 1.3 This test method is applicable to all X-ray diffraction techniques for residual stress measurem...

  19. [Detection of organophosphorus pesticide residue on the surface of apples using SERS].

    Science.gov (United States)

    Li, Xiao-Zhou; Yu, Zhuang; Yang, Tian-Yue; Ding, Jian-Hua

    2013-10-01

    Traditional pesticide residue detection methods are usually complicated, time-consuming, and destructive. Rapid, nondestructive, online real-time is the development direction of the pesticide testing. In the present paper, we use surface enhanced Raman spectroscopy (SERS) technique to detect the organophosphorus pesticide residue of phorate and fenthion on apple to investigate a fast, nondestructive detection method for the pesticide of phorate and tiguron on apples. The results show that the characteristic frequencies of the two organophosphorus pesticides are easier to identify using surface-enhanced Raman spectroscopy. We select Raman signal at 728 cm(-1) for phorate and that at 1 512 cm(-1) for fenthion as target peak for quantitative analysis, and use an internal standard to establish phorate and fenthion linear regression model. This method can be used as a quantitative analysis reference of phorate and fenthion.

  20. Application of welding simulation to block joints in shipbuilding and assessment of welding-induced residual stresses and distortions

    Directory of Open Access Journals (Sweden)

    Fricke Wolfgang

    2014-06-01

    Full Text Available During ship design, welding-induced distortions are roughly estimated as a function of the size of the component as well as the welding process and residual stresses are assumed to be locally in the range of the yield stress. Existing welding simulation methods are very complex and time-consuming and therefore not applicable to large structures like ships. Simplified methods for the estimation of welding effects were and still are subject of several research projects, but mostly concerning smaller structures. The main goal of this paper is the application of a multi-layer welding simulation to the block joint of a ship structure. When welding block joints, high constraints occur due to the ship structure which are assumed to result in accordingly high residual stresses. Constraints measured during construction were realized in a test plant for small-scale welding specimens in order to investigate their and other effects on the residual stresses. Associated welding simulations were successfully performed with fine-mesh finite element models. Further analyses showed that a courser mesh was also able to reproduce the welding-induced reaction forces and hence the residual stresses after some calibration. Based on the coarse modeling it was possible to perform the welding simulation at a block joint in order to investigate the influence of the resulting residual stresses on the behavior of the real structure, showing quite interesting stress distributions. Finally it is discussed whether smaller and idealized models of definite areas of the block joint can be used to achieve the same results offering possibilities to consider residual stresses in the design process.

  1. Application of welding simulation to block joints in shipbuilding and assessment of welding-induced residual stresses and distortions

    Science.gov (United States)

    Fricke, Wolfgang; Zacke, Sonja

    2014-06-01

    During ship design, welding-induced distortions are roughly estimated as a function of the size of the component as well as the welding process and residual stresses are assumed to be locally in the range of the yield stress. Existing welding simulation methods are very complex and time-consuming and therefore not applicable to large structures like ships. Simplified methods for the estimation of welding effects were and still are subject of several research projects, but mostly concerning smaller structures. The main goal of this paper is the application of a multi-layer welding simulation to the block joint of a ship structure. When welding block joints, high constraints occur due to the ship structure which are assumed to result in accordingly high residual stresses. Constraints measured during construction were realized in a test plant for small-scale welding specimens in order to investigate their and other effects on the residual stresses. Associated welding simulations were successfully performed with fine-mesh finite element models. Further analyses showed that a courser mesh was also able to reproduce the welding-induced reaction forces and hence the residual stresses after some calibration. Based on the coarse modeling it was possible to perform the welding simulation at a block joint in order to investigate the influence of the resulting residual stresses on the behavior of the real structure, showing quite interesting stress distributions. Finally it is discussed whether smaller and idealized models of definite areas of the block joint can be used to achieve the same results offering possibilities to consider residual stresses in the design process.

  2. Investigation of residual stresses in welded joints of heat-resistant magnesium alloy ML10 after electrodynamic treatment

    Directory of Open Access Journals (Sweden)

    L.M. Lobanov

    2016-06-01

    Full Text Available In repair of aircraft structures of magnesium alloy ML10, the argon arc non-consumable electrode welding is used. In this case, the residual welding stresses occur in repair welds, being one of the causes for reducing the service characteristics of the restored products. Residual stresses arise as a result of welding. Post-weld heat treatment is used to reduce the residual stresses. The heat treatment, which occurs after welding, increases the cost of repair. This leads to the search for alternative methods to control the stressed state of welded joints, one of which is electrodynamic treatment, which reduces the level of residual stresses in repair welds, and as a consequence, the cost of the welding repair in restoring aircraft structures. It was found from the results of experiments carried out, that the electrodynamic treatment allows reduces the initial level of stresses in welded joints, reaching 120 MPa, to 30 MPa, and at definite geometric characteristics of the specimens forming the field of compressive stresses, the values of which are equal to –50 MPa. It is shown that the optimum distance between the zones of treatment, being 5 mm, provides the guaranteed covering the zones of electrodynamic effect and, as a consequence, the maximum efficiency of the electric dynamic treatment.

  3. Oxidative Stress Induced in Sunflower Seedling Roots by Aqueous Dry Olive-Mill Residues

    Science.gov (United States)

    Garrido, Inmaculada; García-Sánchez, Mercedes; Casimiro, Ilda; Casero, Pedro Joaquin; García-Romera, Inmaculada; Ocampo, Juan Antonio; Espinosa, Francisco

    2012-01-01

    The contamination of soils with dry olive-mill residue can represent a serious problem as being an environmental stressor in plants. It has been demonstrated that inoculation of aqueous extract of olive oil-mill residue (ADOR) with saprobe fungi removes some phenolic compounds. In this paper we studied the effect of ADOR uninoculated or inoculated with saprobe fungi in sunflower seedling roots. The germination and root growth, O2·- generation, superoxide dismutase (SOD) and extracellular peroxidases (EC-POXs) activities, and the content of some metabolites involved in the tolerance of stress were tested. The roots germinated in ADOR uninoculated show a decrease in meristem size, resulting in a reduction of the root length and fresh weight, and in the number of layers forming the cortex, but did not alter the dry weight, protein and soluble amino acid content. ADOR caused the decreases in O2·- generation and EC-POX′s activities and protein oxidation, but enhanced SOD activity, lipid peroxidation and proline content. Fluorescence imaging showed that ADOR induced O2·- and H2O2 accumulation in the roots. The increase in SOD and the decrease in EC-POX′s activities might be involved in the enhancement of H2O2 content and lipid peroxidation. Control roots treated with ADOR for 10 min show an oxidative burst. Roots germinated in ADOR inoculated with saprobe fungi partially recovered normal levels of ROS, morphological characteristics and antioxidant activities. These results suggested that treatment with ADOR caused a phytotoxic effect during germination inducing an oxidative stress. The inoculation of ADOR with saprobe fungi limited the stress. PMID:23049960

  4. Residual Stress Impairs Pump Function After Surgical Ventricular Remodeling: A Finite Element Analysis.

    Science.gov (United States)

    Pantoja, Joe Luis; Zhang, Zhihong; Tartibi, Mehrzad; Sun, Kay; Macmillan, Warrick; Guccione, Julius M; Ge, Liang; Ratcliffe, Mark B

    2015-12-01

    Surgical ventricular restoration (Dor procedure) is generally thought to reduce left ventricular (LV) myofiber stress (FS) but to adversely affect pump function. However, the underlying mechanism is unclear. The goal of this study was to determine the effect of residual stress (RS) on LV FS and pump function after the Dor procedure. Previously described finite element models of the LV based on magnetic resonance imaging data obtained in 5 sheep 16 weeks after anteroapical myocardial infarction were used. Simulated polyethylene terephthalate fiber (Dacron) patches that were elliptical and 25% of the infarct opening area were implanted using a virtual suture technique (VIRTUAL-DOR). In each case, diastole and systole were simulated, and RS, FS, LV volumes, systolic and diastolic function, and pump (Starling) function were calculated. VIRTUAL-DOR was associated with significant RS that was tensile (2.89 ± 1.31 kPa) in the remote myocardium and compressive (234.15 ± 65.53 kPa) in the border zone. VIRTUAL-DOR+RS (compared with VIRTUAL-DOR-NO-RS) was associated with further reduction in regional diastolic and systolic FS, with the greatest change in the border zone (43.5-fold and 7.1-fold, respectively; p < 0.0001). VIRTUAL-DOR+RS was also associated with further reduction in systolic and diastolic volumes (7.9%; p = 0.0606, and 10.6%; p = 0.0630, respectively). The resultant effect was a further reduction in pump function after VIRTUAL-DOR+RS. Residual stress that occurs after the Dor procedure is positive (tensile) in the remote myocardium and negative (compressive) in the border zone and associated with reductions in FS and LV volumes. The resultant effect is a further reduction in LV pump (Starling) function. Copyright © 2015 The Society of Thoracic Surgeons. Published by Elsevier Inc. All rights reserved.

  5. The Effect of Welding-Pass Grouping on the Prediction Accuracy of Residual Stress in Multipass Butt Welding

    Directory of Open Access Journals (Sweden)

    Jeongung Park

    2017-01-01

    Full Text Available The residual stress analysis of a thick welded structure requires a lot of time and computer memory, which are different from those in thin welded structure analysis. This study investigated the effect of residual stress due to welding-pass grouping as a way to reduce the analysis time in multipass thick butt welding joint. For this purpose, the parametric analysis which changes the number of grouping passes was conducted in the multipass butt weld of a structure with a thickness of 25 mm and 70 mm. In addition, the residual stress by thermal elastoplastic FE analysis is compared with the results by the neutron diffraction method for verifying the reliability of the FE analysis. The welding sequence is considered in order to predict the residual stress more accurately when using welding-pass grouping method. The results of the welding-pass grouping model and half model occurred between the results of the left/right of the full model. If the total number of welding-pass grouping is less than half of that of welding pass, a large difference with real residual stress is found. Therefore, the total number of the welding-pass grouping should not be reduced to more than half.

  6. Determination of residual stresses by local annealing to laser speckle pattern interferometry

    Energy Technology Data Exchange (ETDEWEB)

    Pechersky, M. [Westinghouse Savannah River Company, Aiken, SC (United States); Vikram, C.S. [Univ. of Alabama, Huntsville, AL (United States)

    1997-05-01

    One of the most common methods of experimentally determining residual stresses is Blind Hole Drilling (BHD). A new method which is a thermo-optical analog to BHD is being developed. This method uses local heating to anneal a tiny spot and uses laser speckle interferometry to measure the strain that results. This strain is used to determine the state of stress prior to heating. The peak temperatures are on the order of 200 Celsius so that for most metals, there will be no changes in phase or other material properties except for a slight reduction in yield stress. Preliminary experiments with type 304 stainless steel were performed using resistance heating. The experimental results were in excellent agreement with finite element model predictions of the process. Subsequently, the resistance heating was replaced with laser heating. The heat input (22.5 Watt peak) from a small sealed radio frequency excited Carbon Dioxide laser was used. In order to both control the heating temperature and efficiently couple the infrared photons from the laser into the test specimen, a substance known as Liquid Temperature Indicating Paint was used. Without this substance the laser power would be so large as to make this approach impractical. Furthermore the measurement and control for the heat input would be very complicated. Using this laser heating approach was successful in obtaining similar results to those obtained in other work. Since this laser based technique is a thermo-optical analog to blind hole drilling a simple stress model is required to interpret the measured results. This simple stress model is presented. As in BHD, the simple model must be modified by empirical coefficients to be useful. These empirical coefficients are determined by experimentation and/or numerical analysis

  7. Overhanging Features and the SLM/DMLS Residual Stresses Problem: Review and Future Research Need

    Directory of Open Access Journals (Sweden)

    Albert E. Patterson

    2017-04-01

    Full Text Available A useful and increasingly common additive manufacturing (AM process is the selective laser melting (SLM or direct metal laser sintering (DMLS process. SLM/DMLS can produce full-density metal parts from difficult materials, but it tends to suffer from severe residual stresses introduced during processing. This limits the usefulness and applicability of the process, particularly in the fabrication of parts with delicate overhanging and protruding features. The purpose of this study was to examine the current insight and progress made toward understanding and eliminating the problem in overhanging and protruding structures. To accomplish this, a survey of the literature was undertaken, focusing on process modeling (general, heat transfer, stress and distortion and material models, direct process control (input and environmental control, hardware-in-the-loop monitoring, parameter optimization and post-processing, experiment development (methods for evaluation, optical and mechanical process monitoring, imaging and design-of-experiments, support structure optimization and overhang feature design; approximately 143 published works were examined. The major findings of this study were that a small minority of the literature on SLM/DMLS deals explicitly with the overhanging stress problem, but some fundamental work has been done on the problem. Implications, needs and potential future research directions are discussed in-depth in light of the present review.

  8. Distortion and Residual Stress in High-Pressure Die Castings: Simulation and Measurements

    Science.gov (United States)

    Hofer, P.; Kaschnitz, E.; Schumacher, P.

    2014-09-01

    Two individual high-pressure die casting geometries were developed to study the influence of process parameters and alloy composition on the distortion behavior of aluminum alloy castings. These geometries, a stress lattice and a V-shaped lid, tend to form residual stress due to a difference in wall thickness and a deliberate massive gating system. Castings were pro