WorldWideScience

Sample records for surface composites fabricated

  1. Fabrication of conductive network formed by polyaniline-ZnO composite on fabric surfaces

    International Nuclear Information System (INIS)

    Zhao Yaping; Cai Zaisheng; Zhou Zhaoyi; Fu Xiaolan

    2011-01-01

    A conductive network consisting of polyaniline (PANI) and PANI/nm-ZnO immobilized on the surfaces of poly(ethylene terephthalate) (PET) fabrics was synthesized by a route involving a wet-chemical technique and in-situ chemical oxidative polymerization procedures. Morphological, structural, thermal and electrical properties of the PET fabrics modified with PANI-ZnO composites were analyzed. X-ray diffraction (XRD) measurements of the composites revealed that the crystal structure of incorporated ZnO undergone a weak distortion during the polymerization reaction and the XRD pattern of PANI was predominate. Attenuated total reflection Fourier transform infrared spectroscopic studies indicated the presence of interaction between ZnO nanorods and molecular chains of PANI in the ZnO/PANI layers. Field emission scanning electron microscope images implied the thin composite layers showed a submicro-sized rod like network and the homogeneous distribution on the substrates. Thermogravimetric studies exhibited that the PET-ZnO/PANI composite had a higher thermal stability than anyone of PET and PET-PANI. The surface resistance of ZnO/PANI conductive films was found to be smaller than the PANI film, which was declined as aniline concentration in adsorption bath increased and reached a relatively low value when Zn(NO 3 ) 2 concentration was at 0.03 mol/L in the precursor solution.

  2. One-step controllable fabrication of superhydrophobic surfaces with special composite structure on zinc substrates.

    Science.gov (United States)

    Ning, Tao; Xu, Wenguo; Lu, Shixiang

    2011-09-01

    Stable superhydrophobic platinum surfaces have been effectively fabricated on the zinc substrates through one-step replacement deposition process without further modification or any other post-treatment procedures. The fabrication process was controllable, which could be testified by various morphologies and hydrophobic properties of different prepared samples. By conducting SEM and water CA analysis, the effects of reaction conditions on the surface morphology and hydrophobicity of the resulting surfaces were carefully studied. The results show that the optimum condition of superhydrophobic surface fabrication depends largely on the positioning of zinc plate and the concentrations of reactants. When the zinc plate was placed vertically and the concentration of PtCl(4) solution was 5 mmol/L, the zinc substrate would be covered by a novel and interesting composite structure. The structure was composed by microscale hexagonal cavities, densely packed nanoparticles layer and top micro- and nanoscale flower-like structures, which exhibit great surface roughness and porosity contributing to the superhydrophobicity. The maximal CA value of about 171° was obtained under the same reaction condition. The XRD, XPS and EDX results indicate that crystallite pure platinum nanoparticles were aggregated on the zinc substrates in accordance with a free deposition way. Copyright © 2011 Elsevier Inc. All rights reserved.

  3. Microstructure Characterization of Al-TiC Surface Composite Fabricated by Friction Stir Processing

    Science.gov (United States)

    Shiva, Apireddi; Cheepu, Muralimohan; Charan Kantumuchu, Venkata; Kumar, K. Ravi; Venkateswarlu, D.; Srinivas, B.; Jerome, S.

    2018-03-01

    Titanium carbide (TiC) is an exceedingly hard and wear refractory ceramic material. The surface properties of the material are very important and the corrosion, wear and fatigue resistance behaviour determines its ability and applications. It is necessary to modify the surface properties of the materials to enhance their performance. The present work aims on developing a new surface composite using commercially pure aluminum and TiC reinforcement powder with a significant fabrication technique called friction stir processing (FSP). The metal matrix composite of Al/TiC has been developed without any defects formation to investigate the particles distribution in the composite, microstructural changes and mechanical properties of the material. The microstructural observations exhibited that the grain refinement in the nugget compared to the base metal and FSP without TiC particles. The developed composite properties showed substantial improvement in micro-hardness, friction factor, wear resistance and microstructural characteristics in comparison to parent metal. On the other side, the ductility of the composite specimens was diminished over the substrate. The FSPed specimens were characterised using X-ray diffraction technique and revealed that the formation of AlTi compounds and the presence of Ti phases in the matrix. The microstructures of the samples illustrated the uniform distribution of particles in the newly developed metal matrix composite.

  4. Surface-enrichment with hydroxyapatite nanoparticles in stereolithography-fabricated composite polymer scaffolds promotes bone repair

    NARCIS (Netherlands)

    Guillaume, O.; Geven, M. A.; Sprecher, C. M.; Stadelmann, V. A.; Grijpma, D. W.; Tang, T.T.; Qin, L.; Lai, Y.; Alini, M.; de Bruijn, J. D.; Yuan, H.; Richards, R.G.; Eglin, D.

    2017-01-01

    Fabrication of composite scaffolds using stereolithography (SLA) for bone tissue engineering has shown great promises. However, in order to trigger effective bone formation and implant integration, exogenous growth factors are commonly combined to scaffold materials. In this study, we fabricated

  5. Fabrication of Surface Level Cu/Si Cp Nano composites by Friction Stir Processing Route

    International Nuclear Information System (INIS)

    Srinivasan, R. C.; Karunanithi, M.

    2015-01-01

    Friction stir processing (FSP) technique has been successfully employed as low energy consumption route to prepare copper based surface level nano composites reinforced with nano sized silicon carbide particles (Si Cp). The effect of FSP parameters such as tool rotational speed, processing speed, and tool tilt angle on microstructure and microhardness was investigated. Single pass FSP was performed based on Box-Behnken design at three factors in three levels. A cluster of blind holes 2 mm in diameter and 3 mm in depth was used as particulate deposition technique in order to reduce the agglomeration problem during composite fabrication. K-type thermocouples were used to measure temperature histories during FSP. The results suggest that the heat generation during FSP plays a significant role in deciding the microstructure and microhardness of the surface composites. Microstructural observations revealed a uniform dispersion of nano sized Si Cp without any agglomeration problem and well bonded with copper matrix at different process parameter combinations. X-ray diffraction study shows that no intermetallic compound was produced after processing. The microhardness of nano composites was remarkably enhanced and about 95% more than that of copper matrix

  6. [Energy dispersive spectrum analysis of surface compositions of selective laser melting cobalt-chromium alloy fabricated by different processing parameters].

    Science.gov (United States)

    Qian, Liang; Zeng, Li; Wei, Bin; Gong, Yao

    2015-06-01

    To fabricate selective laser melting cobalt-chromium alloy samples by different processing parameters, and to analyze the changes of energy dispersive spectrum(EDS) on their surface. Nine groups were set up by orthogonal experimental design according to different laser powers,scanning speeds and powder feeding rates(laser power:2500-3000 W, scanning speed: 5-15 mm/s, powder feeding rate: 3-6 r/min). Three cylinder specimens(10 mm in diameter and 3 mm in thickness) were fabricated in each group through Rofin DL 035Q laser cladding system using cobalt-chromium alloy powders which were developed independently by our group.Their surface compositions were then measured by EDS analysis. Results of EDS analysis of the 9 groups fabricated by different processing parameters(Co:62.98%-67.13%,Cr:25.56%-28.50%,Si:0.49%-1.23%) were obtained. They were similar to the compositions of cobalt-chromium alloy used in dental practice. According to EDS results, the surface compositions of the selective laser melting cobalt-chromium alloy samples are stable and controllable, which help us gain a preliminary sight into the range of SLM processing parameters. Supported by "973" Program (2012CB910401) and Research Fund of Science and Technology Committee of Shanghai Municipality (12441903001 and 13140902701).

  7. Effect of tool plunge depth on reinforcement particles distribution in surface composite fabrication via friction stir processing

    Directory of Open Access Journals (Sweden)

    Sandeep Rathee

    2017-04-01

    Full Text Available Aluminium matrix surface composites are gaining alluring role especially in aerospace, defence, and marine industries. Friction stir processing (FSP is a promising novel solid state technique for surface composites fabrication. In this study, AA6061/SiC surface composites were fabricated and the effect of tool plunge depth on pattern of reinforcement particles dispersion in metal matrix was investigated. Six varying tool plunge depths were chosen at constant levels of shoulder diameter and tool tilt angle to observe the exclusive effect of plunge variation. Process parameters chosen for the experimentation are speed of rotation, travel speed and tool tilt angle which were taken as 1400 rpm, 40 mm/min, and 2.5°respectively. Macro and the microstructural study were performed using stereo zoom and optical microscope respectively. Results reflected that lower plunge depth levels lead to insufficient heat generation and cavity formation towards the stir zone center. On the other hand, higher levels of plunge depth result in ejection of reinforcement particles and even sticking of material to tool shoulder. Thus, an optimal plunge depth is needed in developing defect free surface composites.

  8. Fabrication of mesoporous and high specific surface area lanthanum carbide-carbon nanotube composites

    International Nuclear Information System (INIS)

    Biasetto, L.; Carturan, S.; Maggioni, G.; Zanonato, P.; Bernardo, P. Di; Colombo, P.; Andrighetto, A.; Prete, G.

    2009-01-01

    Mesoporous lanthanum carbide-carbon nanotube composites were produced by means of carbothermal reaction of lanthanum oxide, graphite and multi-walled carbon nanotube mixtures under high vacuum. Residual gas analysis revealed the higher reactivity of lanthanum oxide towards carbon nanotubes compared to graphite. After sintering, the composites revealed a specific surface area increasing with the amount of carbon nanotubes introduced. The meso-porosity of carbon nanotubes was maintained after thermal treatment.

  9. Low-temperature oxidizing plasma surface modification and composite polymer thin-film fabrication techniques for tailoring the composition and behavior of polymer surfaces

    Science.gov (United States)

    Tompkins, Brendan D.

    This dissertation examines methods for modifying the composition and behavior of polymer material surfaces. This is accomplished using (1) low-temperature low-density oxidizing plasmas to etch and implant new functionality on polymers, and (2) plasma enhanced chemical vapor deposition (PECVD) techniques to fabricate composite polymer materials. Emphases are placed on the structure of modified polymer surfaces, the evolution of polymer surfaces after treatment, and the species responsible for modifying polymers during plasma processing. H2O vapor plasma modification of high-density polyethylene (HDPE), low-density polyethylene (LDPE), polypropylene (PP), polystyrene (PS), polycarbonate (PC), and 75A polyurethane (PU) was examined to further our understanding of polymer surface reorganization leading to hydrophobic recovery. Water contact angles (wCA) measurements showed that PP and PS were the most susceptible to hydrophobic recovery, while PC and HDPE were the most stable. X-ray photoelectron spectroscopy (XPS) revealed a significant quantity of polar functional groups on the surface of all treated polymer samples. Shifts in the C1s binding energies (BE) with sample age were measured on PP and PS, revealing that surface reorganization was responsible for hydrophobic recovery on these materials. Differential scanning calorimetry (DSC) was used to rule out the intrinsic thermal properties as the cause of reorganization and hydrophobic recovery on HDPE, LDPE, and PP. The different contributions that polymer cross-linking and chain scission mechanisms make to polymer aging effects are considered. The H2O plasma treatment technique was extended to the modification of 0.2 microm and 3.0 microm track-etched polycarbonate (PC-TE) and track-etched polyethylene terephthalate (PET-TE) membranes with the goal of permanently increasing the hydrophilicity of the membrane surfaces. Contact angle measurements on freshly treated and aged samples confirmed the wettability of the

  10. Fabrication and Surface Properties of Composite Films of SAM/Pt/ZnO/SiO 2

    KAUST Repository

    Yao, Ke Xin

    2008-12-16

    Through synthetic architecture and functionalization with self-assembled monolayers (SAMs), complex nanocomposite films of SAM/Pt/ZnO/SiO2 have been facilely prepared in this work. The nanostructured films are highly uniform and porous, showing a wide range of tunable wettabilities from superhydrophilicity to superhydrophobicity (water contact angles: 0° to 170°). Our approach offers synthetic flexibility in controlling film architecture, surface topography, coating texture, crystallite size, and chemical composition of modifiers (e.g., SAMs derived from alkanethiols). For example, wettability properties of the nanocomposite films can be finely tuned with both inorganic phase (i.e., ZnO/SiO2 and Pt/ZnO/SiO2) and organic phase (i.e., SAMs on Pt/ZnO/SiO2). Due to the presence of catalytic components Pt/ZnO within the nanocomposites, surface reactions of the organic modifiers can further take place at room temperature and elevated temperatures, which provides a means for SAM formation and elimination. Because the Pt/ZnO forms an excellent pair of metal-semiconductors for photocatalysis, the anchored SAMs can also be modified or depleted by UV irradiation (i.e., the films possess self-cleaning ability). Potential applications of these nanocomposite films have been addressed. Our durability tests also confirm that the films are thermally stable and structurally robust in modification- regeneration cycles. © 2008 American Chemical Society.

  11. Fabrication of Al5083 surface composites reinforced by CNTs and cerium oxide nano particles via friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Hosseini, S.A. [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University of Ahvaz (Iran, Islamic Republic of); Ranjbar, Khalil, E-mail: k_ranjbar@scu.ac.ir [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University of Ahvaz (Iran, Islamic Republic of); Dehmolaei, R. [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University of Ahvaz (Iran, Islamic Republic of); Amirani, A.R. [12th Ghaem Street, Bld. Hashemzadeh, Shahrak Golestan, Tehran (Iran, Islamic Republic of)

    2015-02-15

    Highlights: • Using friction stir processing, an effect of CNTs and CeO{sub 2} reinforcements on mechanical and corrosion properties of Al5083 alloy is reported. • The strength of Al5083 was increased by 42%, its matrix grain size reduced five times, and hardness was doubled by the incorporation of CNTs-CeO{sub 2} mixture in the volume ratio of 75-25 respectively. • Unlike the CNTs, incorporation of nanosized CeO{sub 2} particles resulted in remarkable increase in pitting resistance of the alloy. - Abstract: In the present investigation, friction stir processing (FSP) was utilized to incorporate Multi Walled Carbon Nano Tubes (MWCNT) and nanosized cerium oxide particles into the matrix of Al5083 alloy to form surface reinforced composites. The effect of these nanosized reinforcements either separately or in the combined form, on microstructural modification, mechanical properties and corrosion resistance of FSPed Al5083 surface composites was studied. A threaded cylindrical hardened steel tool was used with the rotation speeds of 600 and 800 rpm and travel speeds of 35 and 45 mm/min and a tilt angle of 5°. Mechanical properties and corrosion resistance of FSPed samples were evaluated and compared with the base alloy. The maximum tensile strength and hardness value were achieved for the hybrid composite containing a mixture of CNTs and cerium oxide in the volume ratio of 75-25, respectively, whereas a significant increase in pitting resistance of the base alloy was obtained when cerium oxide alone was incorporated. The corrosion behavior of the samples was investigated by potentiodynamic polarization tests and assessed in term of pitting potential and passivation range. Microstructural analysis carried out by using optical and electron microscopes showed that reinforcements are well dispersed inside the nugget zone (NZ), and remarkable grain refinement is gained. The study was aimed to fabricate surface composites with improved mechanical properties and

  12. Fabrication of Al/Graphite/Al2O3 Surface Hybrid Nano Composite by Friction Stir Processing and Investigating The Wear and Microstructural Properties of The Composite

    Directory of Open Access Journals (Sweden)

    A. Mostafapour

    2012-10-01

    Full Text Available Friction stir processing was applied for fabricating an aluminum alloy based hybrid nano composite reinforced with nano sized Al2O3 and micro sized graphite particles. A mixture of Al2O3 and graphite particles was packed into a groove with 1 mm width and 4.5 mm depth, which had been cut in 5083 aluminum plate of 10 mm thick. Packed groove was subjected to friction stir processing in order to implement powder mixture into the aluminum alloy matrix. Microstructural properties were investigated by means of optical microscopy and scanning electron microscopy (SEM. It was found that reinforcement particle mixture was distributed uniformly in nugget zone. Wear resistance of composite was measured by dry sliding wear test. As a result, hybrid composite revealed significant reduction in wear rate in comparison with Al/AL2O3 composite produced by friction stir processing. Worn surface of the wear test samples were examined by SEM in order to determine wear mechanism.

  13. Rapid fabrication of flight worthy composite parts

    Science.gov (United States)

    Jouin, Pierre H.; Heigl, John C.; Youtsey, Timothy L.

    A 3D surfaced-model representation of aircraft composite structural components can be used to generate machining paths in a system which reduces paperwork and errors, and enhances accuracy and speed. Illustrative cases are presented for the use of such a system in the design and production of the Longbow radar housing, the fabrication of the flight test hardware for the 'no tail-rotor' helicopter control system, and the machining of a honeycomb core structure for a composite helicopter rotor blade.

  14. Fabrication of Superhydrophobic Surface on Polydopamine-coated Al Plate by Using Modified SiO{sub 2} Nanoparticles/Polystyrene Nano-Composite Coating

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Songho; Lee, Woohee; Ahn, Yonghyun [Dankook University, Yongin (Korea, Republic of)

    2016-04-15

    A superhydrophobic Al surface has been fabricated by coating with polydopamine, followed by coating with a modified silica nanoparticles/PS composite solution. The role of polydopamine layer is to improve the adhesion of the modified silica nanoparticles. This platform is an ideal structure for attaching various nano/micro particles. Aluminum is an important industrial metal, and the superhydrophobic surface of Al plates has potential applications in various fields. Aluminum is a relatively lightweight, soft, and durable metal with good thermal conductivity and excellent corrosion resistance.

  15. Natural fabric of Hildegardia populifolia composites

    CSIR Research Space (South Africa)

    Guduri, BBR

    2006-12-01

    Full Text Available The influence of Hildegardia populofolia fabric content, fabric orientation, sodium hydroxide (NaOH) and silane coupling agent treatment on the surface properties of the fabric, mechanical and fracture properties of Hildegardia populifolia...

  16. Numerical Tools for Composite Woven Fabric Preforming

    Directory of Open Access Journals (Sweden)

    Abel Cherouat

    2013-01-01

    Full Text Available An important step in the manufacturing processes of thin composite components is the layingup of the reinforcement onto the mould surface. The prediction of the angular distortion of the reinforcement during draping and the changes in fibre orientation are essential for the understanding of the manufacture process and the evaluation of the mechanical properties of the composite structures. This paper presents an optimization-based method for the simulation of the forming processes of woven fabric reinforced composites. Two different approaches are proposed for the simulation of the draping of woven fabric onto complex geometries: geometrical and mechanical approaches. The geometrical approach is based on a fishnet model. It is well adapted to predimensioning fabrics and to give a suitable quantification of the resulting flat patterns. The mechanical approach is based on a mesostructural model. It allows us to take into account the mechanical properties of fibres and resin and the various dominating mode of deformation of woven fabrics during the forming process. Some numerical simulations of the forming process are proposed and compared with the experimental results in order to demonstrate the efficiency of our approaches.

  17. Electrospun composite nanofiber membrane of poly(l-lactide) and surface grafted chitin whiskers: Fabrication, mechanical properties and cytocompatibility.

    Science.gov (United States)

    Liu, Hua; Liu, Wenjun; Luo, Binghong; Wen, Wei; Liu, Mingxian; Wang, Xiaoying; Zhou, Changren

    2016-08-20

    To improve both the mechanical properties and cytocompatibility of poly(l-lactide) (PLLA), rod-like chitin whiskers (CHWs) were prepared, and subsequently surface modified with l-lactide to obtain grafted CHWs (g-CHWs). Then, CHWs and g-CHWs were further introduced into PLLA matrix to fabricate CHWs/PLLA and g-CHWs/PLLA nanofiber membranes by electrospinning technique. Morphologies and properties of the CHWs and g-CHWs were characterized. The surface-grafted PLLA chains played an important role in improving interfacial interaction between the whiskers and PLLA matrix. The g-CHWs dispersed more uniformly in matrix than CHWs, and the as-prepared g-CHWs/PLLA nanofiber membrane showed relative smooth and uniform fiber. As a result, the tensile strength and modulus of the g-CHWs/PLLA nanofiber membrane were obviously superior to those of the pure PLLA and CHWs/PLLA nanofiber membranes. Cells culture results indicated that g-CHWs/PLLA nanofiber membrane is more effectively in promoting MC3T3-E1 cells adhesion, spreading and proliferation than pure PLLA and CHWs/PLLA nanofiber membrane. Copyright © 2016 Elsevier Ltd. All rights reserved.

  18. Facile spray-coating process for the fabrication of tunable adhesive superhydrophobic surfaces with heterogeneous chemical compositions used for selective transportation of microdroplets with different volumes.

    Science.gov (United States)

    Li, Jian; Jing, Zhijiao; Zha, Fei; Yang, Yaoxia; Wang, Qingtao; Lei, Ziqiang

    2014-06-11

    In this paper, tunable adhesive superhydrophobic ZnO surfaces have been fabricated successfully by spraying ZnO nanoparticle (NP) suspensions onto desired substrates. We regulate the spray-coating process by changing the mass percentage of hydrophobic ZnO NPs (which were achieved by modifying hydrophilic ZnO NPs with stearic acid) in the hydrophobic/hydrophilic ZnO NP mixtures to control heterogeneous chemical composition of the ZnO surfaces. Thus, the water adhesion on the same superhydrophobic ZnO surface could be effectively tuned by controlling the surface chemical composition without altering the surface morphology. Compared with the conventional tunable adhesive superhydrophobic surfaces, on which there were only three different water sliding angle values: lower than 10°, 90° (the water droplet is firmly pinned on the surface at any tilted angles), and the value between the two ones, the water adhesion on the superhydrophobic ZnO surfaces has been tuned effectively, on which the sliding angle is controlled from 2 ± 1° to 9 ± 1°, 21 ± 2°, 39 ± 3°, and 90°. Accordingly, the adhesive force can be adjusted from extremely low (∼2.5 μN) to very high (∼111.6 μN). On the basis of the different adhesive forces of the tunable adhesive superhydrophobic surfaces, the selective transportation of microdroplets with different volumes was achieved, which has never been reported before. In addition, we demonstrated a proof of selective transportation of microdroplets with different volumes for application in the droplet-based microreactors via our tunable adhesive superhydrophobic surfaces for the quantitative detection of AgNO3 and NaOH. The results reported herein realize the selective transportation of microdroplets with different volumes and we believe that this method would potentially be used in many important applications, such as selective water droplet transportation, biomolecular quantitative detection and droplet-based biodetection.

  19. Optimum processing parameters for the fabrication of twill flax fabric-reinforced polypropylene (PP) composites

    Science.gov (United States)

    Zuhudi, Nurul Zuhairah Mahmud; Minhat, Mulia; Shamsuddin, Mohd Hafizi; Isa, Mohd Dali; Nur, Nurhayati Mohd

    2017-12-01

    In recent years, natural fabric thermoplastic composites such as flax have received much attention due to its attractive capabilities for structural applications. It is crucial to study the processing of flax fabric materials in order to achieve good quality and cost-effectiveness in fibre reinforced composites. Though flax fabric has been widely utilized for several years in composite applications due to its high strength and abundance in nature, much work has been concentrated on short flax fibre and very little work focused on using flax fabric. The effectiveness of the flax fabric is expected to give higher strength performance due to its structure but the processing needs to be optimised. Flax fabric composites were fabricated using compression moulding due to its simplicity, gives good surface finish and relatively low cost in terms of labour and production. Further, the impregnation of the polymer into the fabric is easier in this process. As the fabric weave structure contributes to the impregnation quality which leads to the overall performance, the processing parameters of consolidation i.e. pressure, time, and weight fraction of fabric were optimized using the Taguchi method. This optimization enhances the consolidation quality of the composite by improving the composite mechanical properties, three main tests were conducted i.e. tensile, flexural and impact test. It is observed that the processing parameter significantly affected the consolidation and quality of composite.

  20. Fabrication of low adhesive superhydrophobic surfaces using nano Cu/Al{sub 2}O{sub 3} Ni–Cr composited electro-brush plating

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Tianchi [College of Mechanical & Electrical Engineering, Xu Zhou 221116 (China); Ge, Shirong [College of Mechanical & Electrical Engineering, Xu Zhou 221116 (China); College of Materials Science and Engineering, China University of Mining and Technology, Xu Zhou 221116 (China); Liu, Hongtao, E-mail: liuht100@126.com [College of Materials Science and Engineering, China University of Mining and Technology, Xu Zhou 221116 (China); Sun, Qinghe; Zhu, Wei; Yan, Wei; Qi, Jianwei [College of Materials Science and Engineering, China University of Mining and Technology, Xu Zhou 221116 (China)

    2015-11-30

    Highlights: • We fabricate a low adhesive superhydrophobic nano Cu/Al{sub 2}O{sub 3} composited Ni–Cr coating via brush plating. • We investigate the influence of process parameters on hydrophobic properties process. • We discuss the formation mechanism of structures on the surface and using water rebound height to explain the low adhesive force mechanism. - Abstract: Superhydrophobic nano Cu/Al{sub 2}O{sub 3} Ni–Cr composited coating with a low adhesive force was deposited onto the Q345 carbon steel via electro-brush plating. Surface morphologies of nano Cu/Al{sub 2}O{sub 3} Ni–Cr composited coating were investigated by scanning electron microscope (SEM). Chemical compositions were characterized by energy dispersive spectroscopy (EDS). First of all, by adjusting different process parameters such as working voltage, relative velocity, Cu particles concentration and plating time, we obtain the most optimal parameters: working voltage is 15 V, relative velocity is 4.8 m/min, Cu particles concentration is 5 g/L and plating time is 60 s. Under the best process parameters, the water contact angle reaches to 156° and a sliding angle is less than 2° on the nano Cu/Al{sub 2}O{sub 3} Ni–Cr coating. Then the mechanism of the superhydrophobic and low adhesion characteristic of this surface were explained by Cassie's model. Low adhesive force can be characterized by max rebound height of water droplet. As a result, to achieve low adhesive surface it is necessary to decrease the fraction of the solid/liquid interface under the water droplet. Finally the coating was proved to have an excellent self-cleaning performance.

  1. Fabrication of low adhesive superhydrophobic surfaces using nano Cu/Al2O3 Ni–Cr composited electro-brush plating

    International Nuclear Information System (INIS)

    Chen, Tianchi; Ge, Shirong; Liu, Hongtao; Sun, Qinghe; Zhu, Wei; Yan, Wei; Qi, Jianwei

    2015-01-01

    Highlights: • We fabricate a low adhesive superhydrophobic nano Cu/Al 2 O 3 composited Ni–Cr coating via brush plating. • We investigate the influence of process parameters on hydrophobic properties process. • We discuss the formation mechanism of structures on the surface and using water rebound height to explain the low adhesive force mechanism. - Abstract: Superhydrophobic nano Cu/Al 2 O 3 Ni–Cr composited coating with a low adhesive force was deposited onto the Q345 carbon steel via electro-brush plating. Surface morphologies of nano Cu/Al 2 O 3 Ni–Cr composited coating were investigated by scanning electron microscope (SEM). Chemical compositions were characterized by energy dispersive spectroscopy (EDS). First of all, by adjusting different process parameters such as working voltage, relative velocity, Cu particles concentration and plating time, we obtain the most optimal parameters: working voltage is 15 V, relative velocity is 4.8 m/min, Cu particles concentration is 5 g/L and plating time is 60 s. Under the best process parameters, the water contact angle reaches to 156° and a sliding angle is less than 2° on the nano Cu/Al 2 O 3 Ni–Cr coating. Then the mechanism of the superhydrophobic and low adhesion characteristic of this surface were explained by Cassie's model. Low adhesive force can be characterized by max rebound height of water droplet. As a result, to achieve low adhesive surface it is necessary to decrease the fraction of the solid/liquid interface under the water droplet. Finally the coating was proved to have an excellent self-cleaning performance.

  2. Fabrication of flexible piezoelectric PZT/fabric composite.

    Science.gov (United States)

    Chen, Caifeng; Hong, Daiwei; Wang, Andong; Ni, Chaoying

    2013-01-01

    Flexible piezoelectric PZT/fabric composite material is pliable and tough in nature which is in a lack of traditional PZT patches. It has great application prospect in improving the sensitivity of sensor/actuator made by piezoelectric materials especially when they are used for curved surfaces or complicated conditions. In this paper, glass fiber cloth was adopted as carrier to grow PZT piezoelectric crystal particles by hydrothermal method, and the optimum conditions were studied. The results showed that the soft glass fiber cloth was an ideal kind of carrier. A large number of cubic-shaped PZT nanocrystallines grew firmly in the carrier with a dense and uniform distribution. The best hydrothermal condition was found to be pH 13, reaction time 24 h, and reaction temperature 200°C.

  3. The polymeric nanofilm of triazinedithiolsilane fabricated by self-assembled technique on copper surface. Part 2: Characterization of composition and morphology

    International Nuclear Information System (INIS)

    Wang, Yabin; Liu, Zhong; Huang, Yudong; Qi, Yutai

    2015-01-01

    Highlights: • The chemical reactions between copper and triazinedithiolsilane were revealed. • The structure of triazinedithiolsilane's polymeric nanofilm was demonstrated. • The morphology and microstructure of the polymeric nanofilm was observed. - Abstract: In the first part, a novel design route for metal protection against corrosion was proposed, and a class of triazinedithiolsilane compounds was conceived as protector for copper. The protective capability of the polymeric nanofilm, fabricated by self-assembling one representative (abbreviated as TESPA) of triazinedithiolsilane compounds onto copper surface, has been investigated and evaluated by electrochemical tests. The results show that the polymeric nanofilm significantly inhibits copper corrosion. This study, on the one hand, concentrates on the chemical composition of the TESPA polymeric nanofilm by means of X-ray photoelectron spectroscopy (XPS). The XPS results reveal that the chemical bonds between copper and TESPA monomers, three dimensional disulfide units and siloxane networks are responsible for the satisfactory protection of TESPA polymeric nanofilm against copper corrosion. On the other hand, scanning electron microscope (SEM) and energy-dispersive spectroscopy (EDS) are utilized to reveal the morphology and the uniformity of the TESPA polymeric nanofilm. The SEM-EDS results demonstrate that the copper surfaces are uniformly covered with TESPA self-assembled monolayer and the polymeric nanofilm. The TESPA-covered copper surfaces turn out to be smoother than that of the bare copper surface.

  4. The polymeric nanofilm of triazinedithiolsilane fabricated by self-assembled technique on copper surface. Part 2: Characterization of composition and morphology

    Science.gov (United States)

    Wang, Yabin; Liu, Zhong; Huang, Yudong; Qi, Yutai

    2015-11-01

    In the first part, a novel design route for metal protection against corrosion was proposed, and a class of triazinedithiolsilane compounds was conceived as protector for copper. The protective capability of the polymeric nanofilm, fabricated by self-assembling one representative (abbreviated as TESPA) of triazinedithiolsilane compounds onto copper surface, has been investigated and evaluated by electrochemical tests. The results show that the polymeric nanofilm significantly inhibits copper corrosion. This study, on the one hand, concentrates on the chemical composition of the TESPA polymeric nanofilm by means of X-ray photoelectron spectroscopy (XPS). The XPS results reveal that the chemical bonds between copper and TESPA monomers, three dimensional disulfide units and siloxane networks are responsible for the satisfactory protection of TESPA polymeric nanofilm against copper corrosion. On the other hand, scanning electron microscope (SEM) and energy-dispersive spectroscopy (EDS) are utilized to reveal the morphology and the uniformity of the TESPA polymeric nanofilm. The SEM-EDS results demonstrate that the copper surfaces are uniformly covered with TESPA self-assembled monolayer and the polymeric nanofilm. The TESPA-covered copper surfaces turn out to be smoother than that of the bare copper surface.

  5. Natural fabric sandwich laminate composites: development and ...

    Indian Academy of Sciences (India)

    3Department of Production Technology, MIT Campus, Anna University, Chennai 600044, India. MS received ... In this work, eco-friendly natural fabric sandwich laminate (NFSL) composites are formulated using ... and eco-friendly quality [22].

  6. Composite fabrication via resin transfer molding technology

    Energy Technology Data Exchange (ETDEWEB)

    Jamison, G.M.; Domeier, L.A.

    1996-04-01

    The IMPReS (Integrated Modeling and Processing of Resin-based Structures) Program was funded in FY95 to consolidate, evaluate and enhance Sandia`s capabilities in the design and fabrication of composite structures. A key driver of this and related programs was the need for more agile product development processes and for model based design and fabrication tools across all of Sandia`s material technologies. A team of polymer, composite and modeling personnel was assembled to benchmark Sandia`s existing expertise in this area relative to industrial and academic programs and to initiate the tasks required to meet Sandia`s future needs. RTM (Resin Transfer Molding) was selected as the focus composite fabrication technology due to its versatility and growing use in industry. Modeling efforts focused on the prediction of composite mechanical properties and failure/damage mechanisms and also on the uncured resin flow processes typical of RTM. Appropriate molds and test composites were fabricated and model validation studies begun. This report summarizes and archives the modeling and fabrication studies carried out under IMPReS and evaluates the status of composite technology within Sandia. It should provide a complete and convenient baseline for future composite technology efforts within Sandia.

  7. PHBV/PLLA-based composite scaffolds fabricated using an emulsion freezing/freeze-drying technique for bone tissue engineering: surface modification and in vitro biological evaluation

    International Nuclear Information System (INIS)

    Sultana, Naznin; Wang Min

    2012-01-01

    Tissue engineering combines living cells with biodegradable materials and/or bioactive components. Composite scaffolds containing biodegradable polymers and nanosized osteoconductive bioceramic with suitable properties are promising for bone tissue regeneration. In this paper, based on blending two biodegradable and biocompatible polymers, namely poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV) and poly(l-lactic acid) (PLLA) with incorporated nano hydroxyapatite (HA), three-dimensional composite scaffolds with controlled microstructures and an interconnected porous structure, together with high porosity, were fabricated using an emulsion freezing/freeze-drying technique. The influence of various parameters involved in the emulsion freezing/freeze-drying technique was studied for the fabrication of good-quality polymer scaffolds based on PHBV polymers. The morphology, mechanical properties and crystallinity of PHBV/PLLA and HA in PHBV/PLLA composite scaffolds and PHBV polymer scaffolds were studied. The scaffolds were coated with collagen in order to improve wettability. During in vitro biological evaluation study, it was observed that SaOS-2 cells had high attachment on collagen-coated scaffolds. Significant improvement in cell proliferation and alkaline phosphatase activity for HA-incorporated composite scaffolds was observed due to the incorporation of HA. After 3 and 7 days of culture on all scaffolds, SaOS-2 cells also had normal morphology and growth. These results indicated that PHBV/PLLA-based scaffolds fabricated via an emulsion freezing/freeze-drying technique were favorable sites for osteoblastic cells and are promising for the applications of bone tissue engineering.

  8. Method of fabricating composite superconductors

    International Nuclear Information System (INIS)

    Koike, Y.; Shiraki, H.; Suzuki, E.; Yoshida, M.

    1977-01-01

    A method of making stabilized superconductors of a composition such as Nb 3 Sn is disclosed. The method includes forming a stock product comprising a tin base alloy as a core with a copper jacket and having a niobium tube clad thereon. The stock product is then embedded in a good thermally and electrically conducting matrix which is then coreduced until the desired size is obtained. This cold worked product is then submitted to a heat treatment to form superconductors of Nb 3 Sn

  9. A Wear Geometry Model of Plain Woven Fabric Composites

    Directory of Open Access Journals (Sweden)

    Gu Dapeng

    2014-09-01

    Full Text Available The paper g describes a model meant for analysis of the wear geometry of plain woven fabric composites. The referred model consists of a mathematical description of plain woven fabric based on Peirce’s model coupled with a stratified method for the solution of the wear geometry. The evolutions of the wear area ratio of weft yarn, warp yarn and matrix resin on the worn surface are simulated by MatLab software in combination of warp and weft yarn diameters, warp and weft yarn-to-yarn distances, fabric structure phases (SPs. By comparing theoretical and experimental results from the PTFE/Kevlar fabric wear experiment, it can be concluded that the model can present a trend of the component area ratio variations along with the thickness of fabric, but has a inherently large error in quantitative analysis as an idealized model.

  10. Woven fabric composites: Can we peel it?

    NARCIS (Netherlands)

    Sacchetti, Francisco; Grouve, Wouter Johannes Bernardus; Warnet, Laurent; Villegas, I. Fernandez

    2016-01-01

    The present work focuses on the applicability of the mandrel peel test to quantify the fracture toughness of woven fabric Carbon/PEEK composites. For this purpose, the mandrel peel test was compared to the standardized DCB test. Unstable crack propagation (stick-slip) was observed in both testing

  11. Fabrication and Characterization of Silicon Carbide Epoxy Composites

    Science.gov (United States)

    Townsend, James

    Nanoscale fillers can significantly enhance the performance of composites by increasing the extent of filler-to-matrix interaction. Thus far, the embedding of nanomaterials into composites has been achieved, but the directional arrangement has proved to be a challenging task. Even with advances in in-situ and shear stress induced orientation, these methods are both difficult to control and unreliable. Therefore, the fabrication of nanomaterials with an ability to orient along a magnetic field is a promising pathway to create highly controllable composite systems with precisely designed characteristics. To this end, the goal of this dissertation is to develop magnetically active nanoscale whiskers and study the effect of the whiskers orientation in a polymer matrix on the nanocomposite's behavior. Namely, we report the surface modification of silicon carbide whiskers (SiCWs) with magnetic nanoparticles and fabrication of SiC/epoxy composite materials. The magnetic nanoparticles attachment to the SiCWs was accomplished using polyelectrolyte polymer-to-polymer complexation. The "grafting to" and adsorption techniques were used to attach the polyelectrolytes to the surface of the SiCWs and magnetic nanoparticles. The anchored polyelectrolytes were polyacrylic acid (PAA) and poly(2-vinylpyridine) (P2VP). Next, the SiC/epoxy composites incorporating randomly oriented and magnetically oriented whiskers were fabricated. The formation of the composite was studied to determine the influence of the whiskers' surface composition on the epoxy curing reaction. After curing, the composites' thermal and thermo-mechanical properties were studied. These properties were related to the dispersion and orientation of the fillers in the composite samples. The obtained results indicated that the thermal and thermo-mechanical properties could be improved by orienting magnetically-active SiCWs inside the matrix. Silanization, "grafting to", adsorption, and complexation were used to modify

  12. Surface Modification for Microreactor Fabrication

    Directory of Open Access Journals (Sweden)

    Wladyslaw Torbicz

    2006-04-01

    Full Text Available In this paper, methods of surface modification of different supports, i.e. glass andpolymeric beads for enzyme immobilisation are described. The developed method ofenzyme immobilisation is based on Schiff’s base formation between the amino groups onthe enzyme surface and the aldehyde groups on the chemically modified surface of thesupports. The surface of silicon modified by APTS and GOPS with immobilised enzymewas characterised by atomic force microscopy (AFM, time-of-flight secondary ion massspectroscopy (ToF-SIMS and infrared spectroscopy (FTIR. The supports withimmobilised enzyme (urease were also tested in combination with microreactors fabricatedin silicon and Perspex, operating in a flow-through system. For microreactors filled withurease immobilised on glass beads (Sigma and on polymeric beads (PAN, a very high andstable signal (pH change was obtained. The developed method of urease immobilisationcan be stated to be very effective.

  13. Nanoparticles with tunable shape and composition fabricated by nanoimprint lithography

    International Nuclear Information System (INIS)

    Alayo, Nerea; Bausells, Joan; Pérez-Murano, Francesc; Conde-Rubio, Ana; Labarta, Amilcar; Batlle, Xavier; Borrisé, Xavier

    2015-01-01

    Cone-like and empty cup-shaped nanoparticles of noble metals have been demonstrated to provide extraordinary optical properties for use as optical nanoanntenas or nanoresonators. However, their large-scale production is difficult via standard nanofabrication methods. We present a fabrication approach to achieve arrays of nanoparticles with tunable shape and composition by a combination of nanoimprint lithography, hard-mask definition and various forms of metal deposition. In particular, we have obtained arrays of empty cup-shaped Au nanoparticles showing an optical response with distinguishable features associated with the excitations of localized surface plasmons. Finally, this route avoids the most common drawbacks found in the fabrication of nanoparticles by conventional top-down methods, such as aspect ratio limitation, blurring, and low throughput, and it can be used to fabricate nanoparticles with heterogeneous composition. (paper)

  14. Nanoparticles with tunable shape and composition fabricated by nanoimprint lithography.

    Science.gov (United States)

    Alayo, Nerea; Conde-Rubio, Ana; Bausells, Joan; Borrisé, Xavier; Labarta, Amilcar; Batlle, Xavier; Pérez-Murano, Francesc

    2015-11-06

    Cone-like and empty cup-shaped nanoparticles of noble metals have been demonstrated to provide extraordinary optical properties for use as optical nanoanntenas or nanoresonators. However, their large-scale production is difficult via standard nanofabrication methods. We present a fabrication approach to achieve arrays of nanoparticles with tunable shape and composition by a combination of nanoimprint lithography, hard-mask definition and various forms of metal deposition. In particular, we have obtained arrays of empty cup-shaped Au nanoparticles showing an optical response with distinguishable features associated with the excitations of localized surface plasmons. Finally, this route avoids the most common drawbacks found in the fabrication of nanoparticles by conventional top-down methods, such as aspect ratio limitation, blurring, and low throughput, and it can be used to fabricate nanoparticles with heterogeneous composition.

  15. Fabrication of tungsten wire reinforced nickel-base alloy composites

    Science.gov (United States)

    Brentnall, W. D.; Toth, I. J.

    1974-01-01

    Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

  16. Metal matrix composite fabrication processes for high performance aerospace structures

    Science.gov (United States)

    Ponzi, C.

    A survey is conducted of extant methods of metal matrix composite (MMC) production in order to serve as a basis for prospective MMC users' selection of a matrix/reinforcement combination, cost-effective primary fabrication methods, and secondary fabrication techniques for the achievement of desired performance levels. Attention is given to the illustrative cases of structural fittings, control-surface connecting rods, hypersonic aircraft air inlet ramps, helicopter swash plates, and turbine rotor disks. Methods for technical and cost analysis modeling useful in process optimization are noted.

  17. Laser microstructuring for fabricating superhydrophobic polymeric surfaces

    Science.gov (United States)

    Cardoso, M. R.; Tribuzi, V.; Balogh, D. T.; Misoguti, L.; Mendonça, C. R.

    2011-02-01

    In this paper we show the fabrication of hydrophobic polymeric surfaces through laser microstructuring. By using 70-ps pulses from a Q-switched and mode-locked Nd:YAG laser at 532 nm, we were able to produce grooves with different width and separation, resulting in square-shaped pillar patterns. We investigate the dependence of the morphology on the surface static contact angle for water, showing that it is in agreement with the Cassie-Baxter model. We demonstrate the fabrication of a superhydrophobic polymeric surface, presenting a water contact angle of 157°. The surface structuring method presented here seems to be an interesting option to control the wetting properties of polymeric surfaces.

  18. Fabrication and characterization of jute fabrics reinforced polypropylene-based composites: effects of ionizing radiation and disaccharide (sucrose)

    Science.gov (United States)

    Sahadat Hossain, Md.; Uddin, Muhammad B.; Razzak, Md.; Sarwaruddin Chowdhury, A. M.; Khan, Ruhul A.

    2017-12-01

    Composites were prepared successfully by compression molding technique using jute fabrics (reinforcing agent) and polypropylene (matrix). Jute fabrics were treated with disaccharide (sucrose) solution and composites were fabricated with the treated fabric and polypropylene. The fiber content of the prepared composites was 40% by weight. It was found that the sucrose (2% solution) decreased the tensile strength (TS) and elongation at break about 6% and 37%, respectively, but tensile modulus and impact strength improved about 27% and 32%, respectively. When gamma radiation was applied through the untreated and treated composites the mechanical properties were improved much higher in non-treated Jute/PP-based composites than that of sucrose treated composites. For 5.0 kGy gamma dose the highest mechanical properties were observed for non-treated composites. At 5.0 kGy gamma dose the improvement of TS was 14% and 2% for non-treated and sucrose treated composites, respectively. The water uptake property of the sucrose treated composites was performed up to 10 days and composites absorbed 18% water. The functional groups of the both composites were analyzed by Fourier transform infrared spectroscopy machine. The scanning electron microscopic images of the both composites were taken for the surface and fiber adhesion analysis.

  19. Superhydrophobic surfaces fabricated by surface modification of alumina particles

    Science.gov (United States)

    Richard, Edna; Aruna, S. T.; Basu, Bharathibai J.

    2012-10-01

    The fabrication of superhydrophobic surfaces has attracted intense interest because of their widespread potential applications in various industrial fields. Recently, some attempts have been carried out to prepare superhydrophobic surfaces using metal oxide nanoparticles. In the present work, superhydrophobic surfaces were fabricated with low surface energy material on alumina particles with different sizes. It was found that particle size of alumina is an important factor in achieving stable superhydrophobic surface. It was possible to obtain alumina surface with water contact angle (WCA) of 156° and a sliding angle of Superhydrophobicity of the modified alumina is attributed to the combined effect of the micro-nanostructure and low surface energy of fatty acid on the surface. The surface morphology of the alumina powder and coatings was determined by FESEM. The stability of the coatings was assessed by conducting water immersion test. Effect of heat treatment on WCA of the coating was also studied. The transition of alumina from hydrophilic to superhydrophobic state was explained using Wenzel and Cassie models. The method is shown to have potential application for creating superhydrophobic surface on cotton fabrics.

  20. Development of Partial Tubular Flat Knitting Fabric Composite Preform

    Directory of Open Access Journals (Sweden)

    Jiang Wei Qing

    2016-01-01

    Full Text Available After building some structures of partial tubular flat knitting fabric composite preform, the influencing factor on tubular section was analyzed and the fabric was knitted selectively. The partial tubular flat knitting fabric composite preform were Knitted by changing different yarn, row number and two-sided partial tubular flat knitting fabric. Multilayer sheet would be got after hot pressing and it has big market prospects and good application value.

  1. Microstructure and Sliding Wear Behaviour of In-Situ TiC-Reinforced Composite Surface Layers Fabricated on Ductile Cast Iron by Laser Alloying.

    Science.gov (United States)

    Janicki, Damian

    2018-01-05

    TiC-reinforced composite surface layers (TRLs) on a ductile cast iron EN-GJS-700-2 grade (DCI) substrate were synthesized using a diode laser surface alloying with a direct injection of titanium powder into the molten pool. The experimental results were compared with thermodynamic calculations. The TRLs having a uniform distribution of the TiC particles and their fraction up to 15.4 vol % were achieved. With increasing titanium concentration in the molten pool, fractions of TiC and retained austenite increase and the shape of TiC particles changes from cubic to dendritic form. At the same time, the cementite fraction decreases, lowering the overall hardness of the TRL. A good agreement between experimental and calculated results was achieved. Comparative dry sliding wear tests between the as-received DCI, the TRLs and also laser surface melted layers (SMLs) have been performed following the ASTM G 99 standard test method under contact pressures of 2.12 and 4.25 MPa. For both the as-received DCI and the SMLs, the wear rates increased with increasing contact pressure. The TRLs exhibited a significantly higher wear resistance than the others, which was found to be load independent.

  2. Fabrication of a superhydrophobic surface on a wood substrate

    Science.gov (United States)

    Wang, Shuliang; Shi, Junyou; Liu, Changyu; Xie, Cheng; Wang, Chengyu

    2011-09-01

    A layer of lamellar superhydrophobic coating was fabricated on a wood surface through a wet chemical process. The superhydrophobic property of the wood surface was measured by contact angle (CA) measurements. The microstructure and chemical composition of the superhydrophobic coating were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FT-IR). An analytical characterization revealed that the microscale roughness of the lamellar particles was uniformly distributed on the wood surface and that a zinc stearate monolayer (with the hydrophobic groups oriented outward) formed on the ZnO surface as the result of the reaction between stearic acid and ZnO. This process transformed the wood surface from hydrophilic to superhydrophobic: the water contact angle of the surface was 151°, and the sliding angle was less than 5°.

  3. Fabrication and testing of fire resistant graphite composite panels

    Science.gov (United States)

    Roper, W. D.

    1986-01-01

    Eight different graphite composite panels were fabricated using four different resin matrices. The resin matrices included Hercules 71775, a blend of vinylpolystyrpyridine and bismaleimide, H795, a bismaleimide, Cycom 6162, a phenolic, and PSP 6022m, a polystyrylpyridine. Graphite panels were fabricated using fabric or unidirectional tape. Described are the processes for preparing these panels and some of their mechanical, thermal and flammability properties. Panel properties are compared with state-of-the-art epoxy fiberglass composite panels.

  4. Fabrication of silver nanoparticles embedded into polyvinyl alcohol (Ag/PVA) composite nanofibrous films through electrospinning for antibacterial and surface-enhanced Raman scattering (SERS) activities

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhijie; Wu, Yunping [National & Local Joint Engineering Research Center for Applied Technology of Hybrid Nanomaterials, Henan University, Kaifeng 475004 (China); Wang, Zhihua, E-mail: zhwang@henu.edu.cn [College of Chemistry and Chemical Engineering, Henan University, Kaifeng 475004 (China); Zou, Xueyan; Zhao, Yanbao [National & Local Joint Engineering Research Center for Applied Technology of Hybrid Nanomaterials, Henan University, Kaifeng 475004 (China); Sun, Lei, E-mail: sunlei@hneu.edu.cn [National & Local Joint Engineering Research Center for Applied Technology of Hybrid Nanomaterials, Henan University, Kaifeng 475004 (China)

    2016-12-01

    Silver nanoparticle-embedded polyvinyl alcohol (PVA) nanofibers were prepared through electrospinning technique, using as antimicrobial agents and surface-enhanced Raman scattering (SERS) substrates. Ag nanoparticles (NPs) were synthesized in liquid phase, followed by evenly dispersing in PVA solution. After electrospinning of the mixed solution at room temperature, the PVA embedded with Ag NPs (Ag/PVA) composite nanofibers were obtained. The morphologies and structures of the as-synthesized Ag nanoparticles and Ag/PVA fibers were characterized by the techniques of transmission electron microscopy (TEM), X-ray diffraction (XRD), ultraviolet-visible absorption spectroscopy (UV–vis), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). Ag NPs have an average diameter of 13.8 nm, were found to be uniformly dispersed in PVA nanofibers. The Ag/PVA nanofibers provided robust antibacterial activities against both Gram-positive Staphylococcus aureus (S. aureus) and Gram-negative Escherichia coli (E. coli) microorganisms. It's also found that Ag/PVA nanofibers make a significant contribution to the high sensitivity of SERS to 4-mercaptophenol (4-MPh) molecules. - Highlights: • Ag NPs embedded in the PVA electropun nanofibrous films were synthesized successfully. • The as-synthesized nanofibrous film mats exhibit excellent antibacterial properties and SERS activates. • The mechanism of antibacterial and SERS effects were proposed.

  5. Fabrication of silver nanoparticles embedded into polyvinyl alcohol (Ag/PVA) composite nanofibrous films through electrospinning for antibacterial and surface-enhanced Raman scattering (SERS) activities

    International Nuclear Information System (INIS)

    Zhang, Zhijie; Wu, Yunping; Wang, Zhihua; Zou, Xueyan; Zhao, Yanbao; Sun, Lei

    2016-01-01

    Silver nanoparticle-embedded polyvinyl alcohol (PVA) nanofibers were prepared through electrospinning technique, using as antimicrobial agents and surface-enhanced Raman scattering (SERS) substrates. Ag nanoparticles (NPs) were synthesized in liquid phase, followed by evenly dispersing in PVA solution. After electrospinning of the mixed solution at room temperature, the PVA embedded with Ag NPs (Ag/PVA) composite nanofibers were obtained. The morphologies and structures of the as-synthesized Ag nanoparticles and Ag/PVA fibers were characterized by the techniques of transmission electron microscopy (TEM), X-ray diffraction (XRD), ultraviolet-visible absorption spectroscopy (UV–vis), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). Ag NPs have an average diameter of 13.8 nm, were found to be uniformly dispersed in PVA nanofibers. The Ag/PVA nanofibers provided robust antibacterial activities against both Gram-positive Staphylococcus aureus (S. aureus) and Gram-negative Escherichia coli (E. coli) microorganisms. It's also found that Ag/PVA nanofibers make a significant contribution to the high sensitivity of SERS to 4-mercaptophenol (4-MPh) molecules. - Highlights: • Ag NPs embedded in the PVA electropun nanofibrous films were synthesized successfully. • The as-synthesized nanofibrous film mats exhibit excellent antibacterial properties and SERS activates. • The mechanism of antibacterial and SERS effects were proposed.

  6. Biomimetic polymeric superhydrophobic surfaces and nanostructures: from fabrication to applications.

    Science.gov (United States)

    Wen, Gang; Guo, ZhiGuang; Liu, Weimin

    2017-03-09

    Numerous research studies have contributed to the development of mature superhydrophobic systems. The fabrication and applications of polymeric superhydrophobic surfaces have been discussed and these have attracted tremendous attention over the past few years due to their excellent properties. In general, roughness and chemical composition, the two most crucial factors with respect to surface wetting, provide the basic criteria for yielding polymeric superhydrophobic materials. Furthermore, with their unique properties and flexible configurations, polymers have been one of the most efficient materials for fabricating superhydrophobic materials. This review aims to summarize the most recent progress in polymeric superhydrophobic surfaces. Significantly, the fundamental theories for designing these materials will be presented, and the original methods will be introduced, followed by a summary of multifunctional superhydrophobic polymers and their applications. The principles of these methods can be divided into two categories: the first involves adding nanoparticles to a low surface energy polymer, and the other involves combining a low surface energy material with a textured surface, followed by chemical modification. Notably, surface-initiated radical polymerization is a versatile method for a variety of vinyl monomers, resulting in controlled molecular weights and low polydispersities. The surfaces produced by these methods not only possess superhydrophobicity but also have many applications, such as self-cleaning, self-healing, anti-icing, anti-bioadhesion, oil-water separation, and even superamphiphobic surfaces. Interestingly, the combination of responsive materials and roughness enhances the responsiveness, which allows the achievement of intelligent transformation between superhydrophobicity and superhydrophilicity. Nevertheless, surfaces with poor physical and chemical properties are generally unable to withstand the severe conditions of the outside world

  7. Fabrication and wear protection performance of superhydrophobic surface on zinc

    Energy Technology Data Exchange (ETDEWEB)

    Wan Yong, E-mail: wanyong@qtech.edu.cn [School of Mechanical Engineering, Qingdao Technological University, 11 Fushun Road, Qingdao 266033 (China); Wang Zhongqian; Xu Zhen; Liu Changsong [School of Mechanical Engineering, Qingdao Technological University, 11 Fushun Road, Qingdao 266033 (China); Zhang Junyan [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Lanzhou 730000 (China)

    2011-06-15

    A simple two-step process has been developed to render zinc surface superhydrophobic, resulting in low friction coefficient and long wear resistance performance. The ZnO film with uniform and packed nanorod structure was firstly created by immersing the zinc substrates into 4% N,N-dimethylformamide solution. The as-fabricated surface was then coated a layer of fluoroalkylsilane (FAS) by gas phase deposition. Scanning electron microscopy (SEM) and water contact angle (WCA) measurement have been performed to characterize the morphological feature, chemical composition and superhydrophobicity of the surface. The resulting surfaces have a WCA as high as 156 deg. and provide effective friction-reducing and wear protection for zinc substrate.

  8. Fabrication and wear protection performance of superhydrophobic surface on zinc

    International Nuclear Information System (INIS)

    Wan Yong; Wang Zhongqian; Xu Zhen; Liu Changsong; Zhang Junyan

    2011-01-01

    A simple two-step process has been developed to render zinc surface superhydrophobic, resulting in low friction coefficient and long wear resistance performance. The ZnO film with uniform and packed nanorod structure was firstly created by immersing the zinc substrates into 4% N,N-dimethylformamide solution. The as-fabricated surface was then coated a layer of fluoroalkylsilane (FAS) by gas phase deposition. Scanning electron microscopy (SEM) and water contact angle (WCA) measurement have been performed to characterize the morphological feature, chemical composition and superhydrophobicity of the surface. The resulting surfaces have a WCA as high as 156 deg. and provide effective friction-reducing and wear protection for zinc substrate.

  9. The influence of stiffeners on axial crushing of glass-fabric-reinforced epoxy composite shells

    Directory of Open Access Journals (Sweden)

    A. Vasanthanathan

    2017-01-01

    Full Text Available A generic static and impact experimental procedure has been developed in this work aimed at improving the stability of glass fabric reinforced epoxy shell structures by bonding with axial stiffeners. Crashworthy structures fabricated from composite laminate with stiffeners would offer energy absorption superior to metallic structures under compressive loading situations. An experimental material characterisation of the glass fabric reinforced epoxy composite under uni-axial tension has been carried out in this study. This work provides a numerical simulation procedure to describe the static and dynamic response of unstiffened glass fabric reinforced epoxy composite shell (without stiffeners and stiffened glass fabric reinforced epoxy composite shell (with axial stiffeners under static and impact loading using the Finite Element Method. The finite element calculation for the present study was made with ANSYS®-LS-DYNA® software. Based upon the experimental and numerical investigations, it has been asserted that glass fabric reinforced epoxy shells stiffened with GFRP stiffeners are better than unstiffened glass fabric reinforced epoxy shell and glass fabric reinforced epoxy shell stiffened with aluminium stiffeners. The failure surfaces of the glass fabric reinforced epoxy composite shell structures tested under impact were examined by SEM.

  10. Smooth Nb surfaces fabricated by buffered electropolishing

    International Nuclear Information System (INIS)

    Wu, Andy T.; Mammosser, John; Phillips, Larry; Delayen, Jean; Reece, Charles; Wilkerson, Amy; Smith, David; Ike, Robert

    2007-01-01

    It was demonstrated that smooth Nb surfaces could be obtained through buffered electropolishing (BEP) employing an electrolyte consisting of lactic, sulfuric, and hydrofluoric acids. Parameters that control the polishing process were optimized to achieve a smooth surface finish. The polishing rate of BEP was determined to be 0.646 μm/min which was much higher than 0.381 μm/min achieved by the conventional electropolishing (EP) process widely used in the superconducting radio frequency (SRF) community. Root mean square measurements using a 3D profilometer revealed that Nb surfaces treated by BEP were an order of magnitude smoother than those treated by the optimized EP process. The chemical composition of the Nb surfaces after BEP was analyzed by static and dynamic secondary ion mass spectrometry (SIMS) systems. SIMS results implied that the surface oxide structure of Nb might be more complicated than what usually believed and could be inhomogeneous. Preliminary results of BEP on Nb SRF single cell cavities and half-cells were reported. It was shown that smooth and bright surfaces could be obtained in 1800 s when the electric field inside a SRF cavity was uniform during a BEP process. This study showed that BEP is a promising technique for surface treatment on Nb SRF cavities to be used in particle accelerators

  11. Fique Fabric: A Promising Reinforcement for Polymer Composites

    Directory of Open Access Journals (Sweden)

    Sergio Neves Monteiro

    2018-02-01

    Full Text Available A relatively unknown natural fiber extracted from the leaves of the fique plant, native of the South American Andes, has recently shown potential as reinforcement of polymer composites for engineering applications. Preliminary investigations indicated a promising substitute for synthetic fibers, competing with other well-known natural fibers. The fabric made from fique fibers have not yet been investigated as possible composite reinforcement. Therefore, in the present work a more thorough characterization of fique fabric as a reinforcement of composites with a polyester matrix was performed. Thermal mechanical properties of fique fabric composites were determined by dynamic mechanical analysis (DMA. The ballistic performance of plain woven fique fabric-reinforced polyester matrix composites was investigated as a second layer in a multilayered armor system (MAS. The results revealed a sensible improvement in thermal dynamic mechanical behavior. Both viscoelastic stiffness and glass transition temperature were increased with the amount of incorporated fique fabric. In terms of ballistic results, the fique fabric composites present a performance similar to that of the much stronger KevlarTM as an MAS second layer with the same thickness. A cost analysis indicated that armor vests with fique fabric composites as an MAS second layer would be 13 times less expensive than a similar creation made with Kevlar™.

  12. Processes for fabricating composite reinforced material

    Science.gov (United States)

    Seals, Roland D.; Ripley, Edward B.; Ludtka, Gerard M.

    2015-11-24

    A family of materials wherein nanostructures and/or nanotubes are incorporated into a multi-component material arrangement, such as a metallic or ceramic alloy or composite/aggregate, producing a new material or metallic/ceramic alloy. The new material has significantly increased strength, up to several thousands of times normal and perhaps substantially more, as well as significantly decreased weight. The new materials may be manufactured into a component where the nanostructure or nanostructure reinforcement is incorporated into the bulk and/or matrix material, or as a coating where the nanostructure or nanostructure reinforcement is incorporated into the coating or surface of a "normal" substrate material. The nanostructures are incorporated into the material structure either randomly or aligned, within grains, or along or across grain boundaries.

  13. Nanowire surface fastener fabrication on flexible substrate

    Science.gov (United States)

    Toku, Yuhki; Uchida, Keita; Morita, Yasuyuki; Ju, Yang

    2018-07-01

    The market for wearable devices has increased considerably in recent years. In response to this demand, flexible electronic circuit technology has become more important. The conventional bonding technology in electronic assembly depends on high-temperature processes such as reflow soldering, which result in undesired thermal damages and residual stress at a bonding interface. In addition, it exhibits poor compatibility with bendable or stretchable device applications. Therefore, there is an urgent requirement to attach electronic parts on printed circuit boards with good mechanical and electrical properties at room temperature. Nanowire surface fasteners (NSFs) are candidates for resolving these problems. This paper describes the fabrication of an NSF on a flexible substrate, which can be used for room temperature conductive bonding. The template method is used for preparing high-density nanowire arrays. A Cu thin film is layered on the template as the flexible substrate. After etching the template, a Cu NSF is obtained on the Cu film substrate. In addition, the electrical and mechanical properties of the Cu NSF are studied under various fabrication conditions. The Cu NSF exhibits high shear adhesion strength (∼234 N cm‑2) and low contact resistivity (2.2 × 10‑4 Ω cm2).

  14. Fabrication of toroidal composite pressure vessels. Final report

    International Nuclear Information System (INIS)

    Dodge, W.G.; Escalona, A.

    1996-01-01

    A method for fabricating composite pressure vessels having toroidal geometry was evaluated. Eight units were fabricated using fibrous graphite material wrapped over a thin-walled aluminum liner. The material was wrapped using a machine designed for wrapping, the graphite material was impregnated with an epoxy resin that was subsequently thermally cured. The units were fabricated using various winding patterns. They were hydrostatically tested to determine their performance. The method of fabrication was demonstrated. However, the improvement in performance to weight ratio over that obtainable by an all metal vessel probably does not justify the extra cost of fabrication

  15. Composite metal foil and ceramic fabric materials

    Science.gov (United States)

    Webb, Brent J.; Antoniak, Zen I.; Prater, John T.; DeSteese, John G.

    1992-01-01

    The invention comprises new materials useful in a wide variety of terrestrial and space applications. In one aspect, the invention comprises a flexible cloth-like material comprising a layer of flexible woven ceramic fabric bonded with a layer of metallic foil. In another aspect, the invention includes a flexible fluid impermeable barrier comprising a flexible woven ceramic fabric layer having metal wire woven therein. A metallic foil layer is incontinuously welded to the woven metal wire. In yet another aspect, the invention includes a material comprising a layer of flexible woven ceramic fabric bonded with a layer of an organic polymer. In still another aspect, the invention includes a rigid fabric structure comprising a flexible woven ceramic fabric and a resinous support material which has been hardened as the direct result of exposure to ultraviolet light. Inventive methods for producing such material are also disclosed.

  16. Polyester fabric coated with Ag/ZnO composite film by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, Xiaohong, E-mail: yxhong1981_2004@126.com [Key Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, Wuxi 214122, Jiangsu (China); Faculty of Clothing and Design, Minjiang University, Fuzhou 350121, Fujian (China); Xu, Wenzheng, E-mail: xwz8199@126.com [Key Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, Wuxi 214122, Jiangsu (China); Huang, Fenglin, E-mail: windhuang325@163.com [Key Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, Wuxi 214122, Jiangsu (China); Chen, Dongsheng, E-mail: mjuchen@126.com [Faculty of Clothing and Design, Minjiang University, Fuzhou 350121, Fujian (China); Wei, Qufu, E-mail: qfwei@jiangnan.edu.cn [Key Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, Wuxi 214122, Jiangsu (China)

    2016-12-30

    Highlights: • Ag/ZnO composite film was successfully deposited on polyester fabric by magnetron sputtering technique. • Ag film was easily oxidized into Ag{sub 2}O film in high vacuum oxygen environment. • The zinc film coated on the surface of Ag film before RF reactive sputtering could protect the silver film from oxidation. • Polyester fabric coated with Ag/ZnO composite film can obtained structural color. • The anti-ultraviolet and antistatic properties of polyester fabric coated with Ag/ZnO composite film all were good. - Abstract: Ag/ZnO composite film was successfully deposited on polyester fabric by using direct current (DC) magnetron sputtering and radio frequency (RF) magnetron reaction sputtering techniques with pure silver (Ag) and zinc (Zn) targets. X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) were used to examine the deposited film on the fabric. It was found that the zinc film coated on Ag film before RF reactive sputtering could protect the silver film from oxidation. Anti-ultraviolet property and antistatic property of the coated samples using different magnetron sputtering methods were also investigated. The experimental results showed that Ag film was oxidized into in Ag{sub 2}O film in high vacuum oxygen environment. The deposition of Zn film on the surface of the fabric coated with Ag film before RF reactive sputtering, could successfully obtained Ag/ZnO composite film, and also generated structural color on the polyester fabric.

  17. Design and Fabrication of Aerospace-Grade Digital Composite Materials

    Data.gov (United States)

    National Aeronautics and Space Administration — This project aims to advance design rules and fabrication approaches to create aerospace-grade structures from digital composite materials. Digital materials are...

  18. Scalable fabrication of immunosensors based on carbon nanotube polymer composites

    Energy Technology Data Exchange (ETDEWEB)

    Mendoza, Ernest; Gonzalez-Guerrero, Ana B [Institut Catala de Nanotecnologia, Campus Universitat Autonoma de Barcelona, 08193 Bellaterra (Spain); Orozco, Jahir; Jimenez-Jorquera, Cecilia; Fernandez-Sanchez, Cesar [Instituto de Microelectronica de Barcelona, CNM-IMB (CSIC), Campus Universitat Autonoma de Barcelona, 08193 Bellaterra (Spain); Calle, Ana; Lechuga, Laura M [Instituto de Microelectronica de Madrid, CNM-IMM (CSIC), Isaac Newton 8, 28760 Tres Cantos, Madrid (Spain)], E-mail: Ernest.Mendoza.icn@uab.es

    2008-02-20

    In this work we present the fabrication and characterization of immunosensors based on polystyrene (PS)-multiwalled carbon nanotube (MWCNT) composites. The electrochemical properties of the sensors have been investigated and show that the surface area is increased upon addition of the MWCNT-PS layer. Furthermore, a plasma activation process is used to partially remove the PS and expose the MWCNTs. This results in a huge increase in the electrochemical area and opens up the possibility of binding biomolecules to the MWCNT wall. The MWCNTs have been functionalized covalently with a model antibody (rabbit IgG). The biosensors have been tested using amperometric techniques and show detection limits comparable to standard techniques such as ELISA.

  19. Investigation on mechanical properties of basalt composite fabrics (experiment study)

    Science.gov (United States)

    Talebi Mazraehshahi, H.; Zamani, H.

    2010-06-01

    To fully appreciate the role and application of composite materials to structures, correct understanding of mechanical behaviors required for selection of optimum material. Fabric reinforced composites are composed of a matrix that is reinforced with pliable fabric, glass fabric is most popular reinforcement for different application specially in aircraft structure, although other fabric material are also used. At this study new fabric material called basalt with epoxy resin introduced and mechanical behaviors of this material investigated from view point of testing. For this study two type of fabric with different thickness used. Comparison between this composite reinforcement with popular reinforcement as carbon, glass, kevlar performed. To determine mechanical properties of epoxy based basalt fabric following test procedure performed : 1). Tensile testing according to ASTM D3039 in 0° and 90° direction to find ultimate strength in tension and shear, modulus of elasticity, elangation and ultimate strain. 2). Compression testing according to EN 2850 ultimate compression strength and maximum deformation under compression loading. 3). Shear testing according to ASTM D3518-94 to find in plane shear response of polymer matrix composites materials. 4). Predict flexural properties of sandwich construction which manufactured from basalt facing with PVC foam core according to ASTM C393-94. Material strength properties must be based on enough tests of material to meet the test procedure specifications [1]. For this reason six specimens were manufactured for testing and the tests were performed on them using an INSTRON machine model 5582. In the study, the effect of percent of resin in basalt reinforced composite was investigated. Also the weights of the ballast based composites with different percent of resin were measured with conventional composites. As the weight is an important parameter in aerospace industry when the designer wants to replace one material with

  20. Investigation on mechanical properties of basalt composite fabrics (experiment study

    Directory of Open Access Journals (Sweden)

    Talebi Mazraehshahi H.

    2010-06-01

    Full Text Available To fully appreciate the role and application of composite materials to structures, correct understanding of mechanical behaviors required for selection of optimum material. Fabric reinforced composites are composed of a matrix that is reinforced with pliable fabric, glass fabric is most popular reinforcement for different application specially in aircraft structure, although other fabric material are also used. At this study new fabric material called basalt with epoxy resin introduced and mechanical behaviors of this material investigated from view point of testing. For this study two type of fabric with different thickness used. Comparison between this composite reinforcement with popular reinforcement as carbon, glass, kevlar performed. To determine mechanical properties of epoxy based basalt fabric following test procedure performed : 1. Tensile testing according to ASTM D3039 in 0° and 90° direction to find ultimate strength in tension and shear, modulus of elasticity, elangation and ultimate strain. 2. Compression testing according to EN 2850 ultimate compression strength and maximum deformation under compression loading. 3. Shear testing according to ASTM D3518-94 to find in plane shear response of polymer matrix composites materials. 4. Predict flexural properties of sandwich construction which manufactured from basalt facing with PVC foam core according to ASTM C393-94. Material strength properties must be based on enough tests of material to meet the test procedure specifications [1]. For this reason six specimens were manufactured for testing and the tests were performed on them using an INSTRON machine model 5582. In the study, the effect of percent of resin in basalt reinforced composite was investigated. Also the weights of the ballast based composites with different percent of resin were measured with conventional composites. As the weight is an important parameter in aerospace industry when the designer wants to replace one

  1. A comparative study on low-velocity impact response of fabric composite laminates

    International Nuclear Information System (INIS)

    Zhang, Diantang; Sun, Ying; Chen, Li; Pan, Ning

    2013-01-01

    Highlights: • We examine the low-velocity behavior of single-ply 3D orthogonal woven fabric composites. • Three-coordinate measuring device was used to acquire the 3D topographies. • Single-ply 3D orthogonal woven fabric composites show better impact performance. • Impact properties will increase if in-plane yarns and Z-yarns of single-ply 3D orthogonal woven fabric are optimized. - Abstract: Impact behaviors at low velocity of composite laminates reinforced with fabrics of different architectures are investigated. Unidirectional prepreg, 2D woven and 3D orthogonal fabrics, all formed of Ultrahigh Molecular Weight Polyethylene (UHMWPE) filaments, were selected as reinforcements to form composite laminates using hot pressing technology. Low velocity impact tests were conducted using a drop-weight impact equipment at the energy level of 35 J. A three-coordinate measuring device was employed to determine the volume of plastic deformation and surface dent diameter. The results show that the composite laminates of single-ply 3D orthogonal woven fabric exhibit better energy absorbed capacity and impact damage resistance as compared to those of unidirectional and 2D plain-woven fabric

  2. Fabrication of cell container arrays with overlaid surface topographies.

    NARCIS (Netherlands)

    Truckenmuller, R.; Giselbrecht, S.; Escalante-Marun, M.; Groenendijk, M.; Papenburg, B.; Rivron, N.; Unadkat, H.; Saile, V.; Subramaniam, V.; Berg, A. van den; Blitterswijk, C. Van; Wessling, M.; Boer, J. den; Stamatialis, D.

    2012-01-01

    This paper presents cell culture substrates in the form of microcontainer arrays with overlaid surface topographies, and a technology for their fabrication. The new fabrication technology is based on microscale thermoforming of thin polymer films whose surfaces are topographically prepatterned on a

  3. Fabrication of cell container arrays with overlaid surface topographies

    NARCIS (Netherlands)

    Truckenmüller, Roman; Giselbrecht, Stefan; Escalante-Marun, Maryana; Groenendijk, Max; Papenburg, Bernke; Rivron, Nicolas; Unadkat, Hemant; Saile, Volker; Subramaniam, Vinod; van den Berg, Albert; van Blitterswijk, Clemens; Wessling, Matthias; Boer, Jan de; Stamatialis, Dimitrios

    This paper presents cell culture substrates in the form of microcontainer arrays with overlaid surface topographies, and a technology for their fabrication. The new fabrication technology is based on microscale thermoforming of thin polymer films whose surfaces are topographically prepatterned on a

  4. Surface enhanced Raman scattering (SERS) fabrics for trace analysis

    International Nuclear Information System (INIS)

    Liu, Jun; Zhou, Ji; Tang, Bin; Zeng, Tian; Li, Yaling; Li, Jingliang; Ye, Yong; Wang, Xungai

    2016-01-01

    Highlights: • Gold nanoparticles are in-situ synthesized on silk fabrics by heating. • Flexible silk fabrics with gold nanoparticles are used for surface-enhanced Raman scattering (SERS). • SERS activities of silk fabrics with different gold contents are investigated. - Abstract: Flexible SERS active substrates were prepared by modification of silk fabrics with gold nanoparticles. Gold nanoparticles were in-situ synthesized after heating the silk fabrics immersed in gold ion solution. Localized surface plasmon resonance (LSPR) properties of the treated silk fabrics varied as the concentration of gold ions changed, in relation to the morphologies of gold nanoparticles on silk. In addition, X-ray diffraction (XRD) was used to observe the structure of the gold nanoparticle treated silk fabrics. The SERS enhancement effect of the silk fabrics treated with gold nanoparticles was evaluated by collecting Raman signals of different concentrations of p-aminothiophenol (PATP), 4-mercaptopyridine (4-MPy) and crystal violet (CV) solutions. The results demonstrate that the silk fabrics corresponding to 0.3 and 0.4 mM of gold ions possess high SERS activity compared to the other treated fabrics. It is suggested that both the gold content and morphologies of gold nanoparticles dominate the SERS effect of the treated silk fabrics.

  5. Surface enhanced Raman scattering (SERS) fabrics for trace analysis

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Jun [National Engineering Laboratory for Advanced Yarn and Fabric Formation and Clean Production, Wuhan Textile University, Wuhan 430073 (China); Hubei Collaborative Innovation Center for Advanced Organic Chemical Materials & Key Laboratory for the Synthesis and Application of Organic Functional Molecules, Ministry of Education & College of Chemistry & Chemical Engineering, Hubei University, Wuhan 430062 (China); Zhou, Ji [Hubei Collaborative Innovation Center for Advanced Organic Chemical Materials & Key Laboratory for the Synthesis and Application of Organic Functional Molecules, Ministry of Education & College of Chemistry & Chemical Engineering, Hubei University, Wuhan 430062 (China); Tang, Bin, E-mail: bin.tang@deakin.edu.au [National Engineering Laboratory for Advanced Yarn and Fabric Formation and Clean Production, Wuhan Textile University, Wuhan 430073 (China); Institute for Frontier Materials, Deakin University, Geelong, Victoria 3216 (Australia); Zeng, Tian; Li, Yaling [Hubei Collaborative Innovation Center for Advanced Organic Chemical Materials & Key Laboratory for the Synthesis and Application of Organic Functional Molecules, Ministry of Education & College of Chemistry & Chemical Engineering, Hubei University, Wuhan 430062 (China); Li, Jingliang [Institute for Frontier Materials, Deakin University, Geelong, Victoria 3216 (Australia); Ye, Yong, E-mail: yeyong@hubu.edu.cn [Hubei Collaborative Innovation Center for Advanced Organic Chemical Materials & Key Laboratory for the Synthesis and Application of Organic Functional Molecules, Ministry of Education & College of Chemistry & Chemical Engineering, Hubei University, Wuhan 430062 (China); Wang, Xungai [National Engineering Laboratory for Advanced Yarn and Fabric Formation and Clean Production, Wuhan Textile University, Wuhan 430073 (China); Institute for Frontier Materials, Deakin University, Geelong, Victoria 3216 (Australia)

    2016-11-15

    Highlights: • Gold nanoparticles are in-situ synthesized on silk fabrics by heating. • Flexible silk fabrics with gold nanoparticles are used for surface-enhanced Raman scattering (SERS). • SERS activities of silk fabrics with different gold contents are investigated. - Abstract: Flexible SERS active substrates were prepared by modification of silk fabrics with gold nanoparticles. Gold nanoparticles were in-situ synthesized after heating the silk fabrics immersed in gold ion solution. Localized surface plasmon resonance (LSPR) properties of the treated silk fabrics varied as the concentration of gold ions changed, in relation to the morphologies of gold nanoparticles on silk. In addition, X-ray diffraction (XRD) was used to observe the structure of the gold nanoparticle treated silk fabrics. The SERS enhancement effect of the silk fabrics treated with gold nanoparticles was evaluated by collecting Raman signals of different concentrations of p-aminothiophenol (PATP), 4-mercaptopyridine (4-MPy) and crystal violet (CV) solutions. The results demonstrate that the silk fabrics corresponding to 0.3 and 0.4 mM of gold ions possess high SERS activity compared to the other treated fabrics. It is suggested that both the gold content and morphologies of gold nanoparticles dominate the SERS effect of the treated silk fabrics.

  6. Fabrication of Robust and Antifouling Superhydrophobic Surfaces via Surface-Initiated Atom Transfer Radical Polymerization.

    Science.gov (United States)

    Xue, Chao-Hua; Guo, Xiao-Jing; Ma, Jian-Zhong; Jia, Shun-Tian

    2015-04-22

    Superhydrophobic surfaces were fabricated via surface-initiated atom transfer radical polymerization of fluorinated methacrylates on poly(ethylene terephthalate) (PET) fabrics. The hydrophobicity of the PET fabric was systematically tunable by controlling the polymerization time. The obtained superhydrophobic fabrics showed excellent chemical robustness even after exposure to different chemicals, such as acid, base, salt, acetone, and toluene. Importantly, the fabrics maintained superhydrophobicity after 2500 abrasion cycles, 100 laundering cycles, and long time exposure to UV irradiation. Also, the surface of the superhydrophobic fabrics showed excellent antifouling properties.

  7. Continuous Natural Fiber Reinforced Thermoplastic Composites by Fiber Surface Modification

    Directory of Open Access Journals (Sweden)

    Patcharat Wongsriraksa

    2013-01-01

    Full Text Available Continuous natural fiber reinforced thermoplastic materials are expected to replace inorganic fiber reinforced thermosetting materials. However, in the process of fabricating the composite, it is difficult to impregnate the thermoplastic resin into reinforcement fiber because of the high melt viscosity. Therefore, intermediate material, which allows high impregnation during molding, has been investigated for fabricating continuous fiber reinforced thermoplastic composite by aligning resin fiber alongside reinforcing fiber with braiding technique. This intermediate material has been called “microbraid yarn (MBY.” Moreover, it is well known that the interfacial properties between natural fiber and resin are low; therefore, surface treatment on continuous natural fiber was performed by using polyurethane (PU and flexible epoxy (FLEX to improve the interfacial properties. The effect of surface treatment on the mechanical properties of continuous natural fiber reinforced thermoplastic composites was examined. From these results, it was suggested that surface treatment by PU with low content could produce composites with better mechanical properties.

  8. Effects of Crimped Fiber Paths on Mixed Mode Delamination Behaviors in Woven Fabric Composites

    Science.gov (United States)

    2016-09-01

    of several fabric weave styles and crimp gradients on the damage tolerance and energy absorption capacities in 20-ply Kevlar / epoxy composite...Styles and Crimp Gradients on Woven Kevlar Epoxy Composites,” Experimental Mechanics, vol. 56, no. 4, pp. 617–635, 2016. 12. ABAQUS, Ver. 6.10...mismatched element sizes between interface surfaces. Benzeggagh and Kenane3 conducted experimental tests and fractography on 6-mm-thick E-glass/ epoxy

  9. Friction and wear of Synfluo 180XF wax and nano-Al2O3 filled Nomex fabric composites

    International Nuclear Information System (INIS)

    Su Fenghua; Zhang Zhaozhu; Wang Kun; Liu Weimin

    2006-01-01

    Nomex fabric composites filled with the particulates of Synfluo 180XF wax (SFW) and nano-Al 2 O 3 was prepared by dip-coating of Nomex fabric in a phenolic resin containing particulates to be incorporated and the successive curing. The friction and wear performance of the pure and filled Nomex fabric composites sliding against AISI-1045 steel in a pin-on-disk configuration were evaluated on a Xuanwu-III high temperature friction and wear tester. The microstructure of the composites, and the morphologies of the worn surfaces and the morphologies of counterpart steel pins were analyzed by means of scanning electron microscopy. And the elemental plane distribution of Al on the cross-section of the Nomex fabric composites filled with nano-Al 2 O 3 was analyzed with an energy dispersive X-ray analyzer (EDAX). The results showed that the addition of Synfluo 180XF wax in composites have the potential to increase wear resistance and friction reduction of Nomex fabric composites, and the addition of the nano-Al 2 O 3 with the optimum mass fraction in composites can improve the anti-wear ability of the composites. Besides the self-properties of the filler, the character of the microstructure of the Nomex fabric composites filled with different particles, coupled with the character of the transfer film, largely accounts for the improved anti-wear and friction-reducing abilities of the filled Nomex fabric composites as compared with the unfilled one

  10. The Effect of Pre-Tension on Deformation Behaviour of Natural Fabric Reinforced Composite

    Directory of Open Access Journals (Sweden)

    Paulė BEKAMPIENĖ

    2011-03-01

    Full Text Available In the fiber-reinforced composites industry together with the promotion of environmental friendly production, synthetic materials are attempted to be replaced by renewable, biodegradable and recyclable materials. The most important challenge is to improve strength and durability of these materials. Matrix that supports the fiber-reinforcement in composite generally is brittle and deformation causes fragmentation of the matrix. Pre-tension of reinforcement is a well-known method to increase tensile strength of woven material. The current study develops the idea to use pre-tension of woven fabric in order to improve quality and strength properties of the obtained composite. Natural (cotton fiber and synthetic (glass fiber woven fabrics were investigated. The pressure forming operation was carried out in order to study clamping imposed strain variation across the surface of woven fabric. The uniaxial tension test of single-layer composite specimens with and without pre-tension was performed to study the effect of pre-tension on strength properties of composite. The results have shown that pre-tension imposed by clamping is an effective method to improve the quality of shaped composite parts (more smoothed contour is obtained and to increase the strength properties of composite reinforced by woven natural fabric. After pre-tension the tensile strength at break increased in 12 % in warp direction, in 58 % in weft direction and in 39 % in bias direction.http://dx.doi.org/10.5755/j01.ms.17.1.250

  11. Process for fabricating composite material having high thermal conductivity

    Science.gov (United States)

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    2001-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  12. Two-step fabrication of ZnO-PVP composites with tunable visible emissions

    Science.gov (United States)

    Agulto, Verdad C.; Empizo, Melvin John F.; Kawano, Keisuke; Minami, Yuki; Yamanoi, Kohei; Sarukura, Nobuhiko; Yago, Allan Christopher C.; Sarmago, Roland V.

    2018-02-01

    We report a two-step fabrication of zinc oxide-polyvinylpyrrolidone (ZnO-PVP) composites for potential phosphor-based applications. The composites are fabricated by initially preparing ZnO microrods using hydrothermal growth method and then dip-coating the microrods into aqueous PVP solutions with varying molar concentrations. The as-prepared ZnO microrods exhibit smooth surfaces and broad visible emissions, while the ZnO-PVP composites have pitted surfaces with shifted and reduced visible emissions. These changes in the structural and optical properties, which are found to depend on the PVP concentration, are attributed to the adsorption of PVP on the microrod surface. Although the surface morphology and visible emission are modified by PVP, the composites still maintain a hexagonal wurtzite crystal structure and near-band-edge ultraviolet (UV) emission similar with the as-prepared microrods. Our results therefore suggest that the ZnO-PVP composites can be used as phosphors that offer not only properties found in both ZnO and PVP but also tunable visible emissions which can be controlled during material fabrication.

  13. Facile fabrication of dendritic silver structures and their surface ...

    Indian Academy of Sciences (India)

    have high sensitivity to surface enhanced Raman spectroscopy response. ... of interfaces and molecularly thin-films. SERS is a ... face plasmon polaritons, while the second is attributed ... 2.2 Fabrication and characterization of dendritic.

  14. Multifunctional Coating for Crew Cabin Surfaces and Fabrics, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — NASA's crewed spacecrafts require routine cleaning of particulate, moisture, organic, and salt contaminants on the crew cabin surfaces and fabrics. Self-cleaning...

  15. A modified stanton number for heat transfer through fabric surface

    Directory of Open Access Journals (Sweden)

    Zhang Shen-Zhong

    2015-01-01

    Full Text Available The Stanton number was originally proposed for describing heat transfer through a smooth surface. A modified one is suggested in this paper to take into account non-smooth surface or fractal surface. The emphasis is put on the heat transfer through fabrics.

  16. Near net-shape fabrication of alumina glass composites

    NARCIS (Netherlands)

    Zhu, Q.; With, de G.; Dortmans, L.J.M.G.; Feenstra, F.

    2005-01-01

    The purpose of the present study is to fabricate alumina glass composites by melt infiltration with better dimensional control through reducing both the presintering and infiltration temperature. Main efforts were put to develop glasses that are chemically compatible with alumina. After extensive

  17. Near net-shape fabrication of hydroxyapatite glass composites

    NARCIS (Netherlands)

    Zhu, Q.; With, de G.; Dortmans, L.; Feenstra, F.

    2004-01-01

    Near net-shape fabrication of hydroxyapatite (HA) glass composites has been attempted by infiltrating a glass into porous HA performs. Main efforts were put to develop glasses that are chemically compatible with HA at elevated temperatures. After extensive investigations in the phosphate and

  18. Customized Fabrication of Osteochondral Tissue for Articular Joint Surface Repair

    Science.gov (United States)

    2016-09-01

    AWARD NUMBER: W81XWH-14-1-0217 TITLE: Customized Fabrication of Osteochondral Tissue for Articular Joint Surface Repair PRINCIPAL INVESTIGATOR...4. TITLE AND SUBTITLE Customized Fabrication of Osteochondral Tissue for Articular Joint Surface Repair 5a. CONTRACT NUMBER 5b. GRANT NUMBER W81XWH...applicability of these novel osteochondral tissues for articular cartilage repair in rabbit model, using medical imaging-guided PSL. Such an approach may

  19. Fabrication and testing of prestressed composite rotor blade spar specimens

    Science.gov (United States)

    Gleich, D.

    1974-01-01

    Prestressed composite spar specimens were fabricated and evaluated by crack propagation and ballistic penetration tests. The crack propagation tests on flawed specimens showed that the prestressed composite spar construction significantly suppresses crack growth. Damage from three high velocity 30 caliber projectile hits was confined to three small holes in the ballistic test specimen. No fragmentation or crack propagation was observed indicating good ballistic damage resistance. Rotor attachment approaches and improved structural performance configurations were identified. Design theory was verified by tests. The prestressed composite spar configuration consisted of a compressively prestressed high strength ARDEFORM 301 stainless steel liner overwrapped with pretensioned S-994 fiberglass.

  20. Industry to Education Technical Transfer Program & Composite Materials. Composite Materials Course. Fabrication I Course. Fabrication II Course. Composite Materials Testing Course. Final Report.

    Science.gov (United States)

    Massuda, Rachel

    These four reports provide details of projects to design and implement courses to be offered as requirements for the associate degree program in composites and reinforced plastics technology. The reports describe project activities that led to development of curricula for four courses: composite materials, composite materials fabrication I,…

  1. Nano-fabricated superconducting radio-frequency composites, method for producing nano-fabricated superconducting rf composites

    Science.gov (United States)

    Norem, James H.; Pellin, Michael J.

    2013-06-11

    Superconducting rf is limited by a wide range of failure mechanisms inherent in the typical manufacture methods. This invention provides a method for fabricating superconducting rf structures comprising coating the structures with single atomic-layer thick films of alternating chemical composition. Also provided is a cavity defining the invented laminate structure.

  2. Fabrication and adsorption properties of hybrid fly ash composites

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Mengfan [Key Laboratory of Applied Surface and Colloid Chemistry, Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi' an710119, Shaanxi (China); Ma, Qingliang, E-mail: maqingliang@tyut.edu.cn [Key Laboratory of Coal Science and Technology, Ministry of Education and Shanxi Province, Taiyuan University of Technology, Taiyuan, 030024 (China); Lin, Qingwen; Chang, Jiali [Key Laboratory of Applied Surface and Colloid Chemistry, Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi' an710119, Shaanxi (China); Ma, Hongzhu, E-mail: hzmachem@snnu.edu.cn [Key Laboratory of Applied Surface and Colloid Chemistry, Ministry of Education, School of Chemistry and Chemical Engineering, Shaanxi Normal University, Xi' an710119, Shaanxi (China)

    2017-02-28

    Highlights: • Hybrid hydrophilic/hydrophobic FA composites was constructed. • 99.2% O-II removal was obtained with MF/P(DMDAAC-co-AAM). • MF/KH-570 showed better hydrophobic property. • The possible mechanism of FA composite fabrication was studied. • The Freundlich isotherm and pseudo-second-order kinetic model fit better with kerosene adsorption. - Abstract: In order to realize the utilization of fly ash (FA) as industrial solid waste better, high-efficient inorganic/organic hybrid composite adsorbents derived from (Ca(OH){sub 2}/Na{sub 2}FeO{sub 4}) modified FA (MF) was fabricated. The hydrophilic cationic polymer (P(DMDAAC-co-AAM) or hydrophobic modifier (calcium-570) were used. The prepared composites were characterized by X-ray fluorescence spectroscopy, energy dispersive spectroscopy, scanning electron microscopy, Brunauer-Emmett-Teller, Fourier transform infrared spectroscopy, thermogravimetry, and contact angle test. The adsorption of cationic composites MF/P(DMDAAC-co-AAM) towards Orange II in wastewater was investigated. The results show that: adsorption amount of 24.8 mg/g with 2000 mg/L of composites, 50 mg/L Orange II, original pH (6–8), at 40 min and room temperature, was obtained. Meanwhile, oil adsorption ratio Q(g/g) of hydrophobic composites MF/KH-570 was also evaluated. The maximum Q of 17.2 g/g to kerosene was obtained at 40 min. The isotherm and kinetics of these two adsorption processes were also studied. The results showed that the fabricated MF composites modified with hydrophilic or hydrophobic group can be used to adsorb dye in wastewater or oil effectively.

  3. Study on micro fabricated stainless steel surface to anti-biofouling using electrochemical fabrication

    Science.gov (United States)

    Hwang, Byeong Jun; Lee, Sung Ho

    2017-12-01

    Biofilm formed on the surface of the object by the microorganism resulting in fouling organisms. This has led to many problems in daily life, medicine, health and industrial community. In this study, we tried to prevent biofilm formation on the stainless steel (SS304) sheet surface with micro fabricated structure. After then forming the microscale colloid patterns on the surface of stainless steel by using an electrochemical etching forming a pattern by using a FeCl3 etching was further increase the surface roughness. Culturing the Pseudomonas aeruginosa on the stainless steel fabricated with a micro structure on the surface was observed a relationship between the surface roughness and the biological fouling of the micro structure. As a result, the stainless steel surface with a micro structure was confirmed to be the biological fouling occurs less. We expect to be able to solve the problems caused by biological fouling in various fields such as medicine, engineering, using this research.

  4. Pluto's surface composition and atmosphere

    Science.gov (United States)

    Young, L. A.; Gladstone, R.; Summers, M. E.; Strobel, D. F.; Kammer, J.; Hinson, D. P.; Grundy, W. M.; Cruikshank, D. P.; Protopapa, S.; Schmitt, B.; Stern, A.; Weaver, H. A., Jr.; Olkin, C.; Ennico Smith, K.

    2017-12-01

    New Horizons studied Pluto's N2-dominated neutral atmosphere through radio (at 4.2 cm with the REX radio experiment), solar and stellar occultations and airglow (at 52-187 nm with the Alice ultraviolet spectrograph), and imaging (with the LORRI and MVIC visible-wavelength cameras). It studied the plasma environment and solar wind interaction with in situ instruments (PEPPSI and SWAP). Contemporaneous observations of Pluto's atmosphere from Earth included a ground-based stellar occultation and ALMA observations of gaseous CO and HCN. Joint analysis of these datasets reveal a variable boundary layer; a stable lower atmosphere; radiative heating and cooling; haze production and hydrocarbon chemistry; diffusive equilibrium; and slower-than-expected escape. New Horizons studied Pluto's surface composition with the LEISA near-infrared spectral imager from 1.25 to 2.5 micron. Additional compositional information at higher spatial resolution came from the MVIC 4-channel color imager, which included a channel centered at 0.89 micron specifically designed to detect solid CH4. These instruments allow mapping of the volatiles N2, CO, and CH4, the surface expression of the H2O bedrock, and the dark, reddish material presumed to be tholins. These observations reveal a large equatorial basin (informally named Sptunik Planitia), filled with N2 ice with minor amounts of CO and CH4, surrounded by hills of CH4 and H2O ice. Broadly speaking, composition outside of Sptunik Planitia follows latitudinal banding, with dark, mainly volatile free terrains near the equator, with N2, CO, and CH4 at mid-northern latitudes, and mainly CH4 at high northern latitudes. Deviations from these broad trends are seen, and point to complex surface-atmosphere interactions at diurnal, seasonal, perennial, and million-year timescales.

  5. Enzymatic hydrophobization of jute fabrics and its effect on the mechanical and interfacial properties of jute/PP composites

    Directory of Open Access Journals (Sweden)

    A. Dong

    2016-05-01

    Full Text Available In this work, a hydrophobic surface of lignocellulosic jute fabric was achieved via the laccase-mediated grafting of octadecylamine (OA on lignin moieties of jute aiming to improve the interfacial compatibility with the hydrophobic polypropylene (PP resins in the fiber-reinforced composites. Firstly, the surface and total elemental compositions of the modified jute fabrics were investigated by X-ray photoelectron spectroscopy (XPS and elemental analysis, respectively. The increases in the surface C/O ratio and total nitrogen content of jute fabrics after the laccase/OA treatment indicated that OA molecules were successfully grafted onto the jute surface mediated by laccase. The grafting percentage of OA on jute fabrics was 0.96%. The surface hydrophobicity of jute fabrics with static contact angle of 112.5°, advancing angle of 116.4° and receding angle of 42.7° supported the presence of nonpolar alkyl chains on the jute surface after the laccase-mediated OA-grafting. The tensile strength, tensile modulus as well as the elongation at break of the hydrophobized jute/PP composites were increased. The fracture surface of the composites became neat and the jute fibers on the section surface were surrounded by PP resins closely, which suggested better interfacial adhesion between the jute reinforcement and the PP resin.

  6. Fabrication of an Electrically-Resistive, Varistor-Polymer Composite

    Directory of Open Access Journals (Sweden)

    Sanaz A. Mohammadi

    2012-11-01

    Full Text Available This study focuses on the fabrication and electrical characterization of a polymer composite based on nano-sized varistor powder. The polymer composite was fabricated by the melt-blending method. The developed nano-composite was characterized by X-ray diffraction (XRD, transmission electron microscopy (TEM, field emission scanning electron microscopy (FeSEM, and energy-dispersive X-ray spectroscopy (EDAX. The XRD pattern revealed the crystallinity of the composite. The XRD study also showed the presence of secondary phases due to the substitution of zinc by other cations, such as bismuth and manganese. The TEM picture of the sample revealed the distribution of the spherical, nano-sized, filler particles throughout the matrix, which were in the 10–50 nm range with an average of approximately 11 nm. The presence of a bismuth-rich phase and a ZnO matrix phase in the ZnO-based varistor powder was confirmed by FeSEM images and EDX spectra. From the current-voltage curves, the non-linear coefficient of the varistor polymer composite with 70 wt% of nano filler was 3.57, and its electrical resistivity after the onset point was 861 KΩ. The non-linear coefficient was 1.11 in the sample with 100 wt% polymer content. Thus, it was concluded that the composites established a better electrical non-linearity at higher filler amounts due to the nano-metric structure and closer particle linkages.

  7. Adhesion of perfume-filled microcapsules to model fabric surfaces.

    Science.gov (United States)

    He, Yanping; Bowen, James; Andrews, James W; Liu, Min; Smets, Johan; Zhang, Zhibing

    2014-01-01

    The retention and adhesion of melamine formaldehyde (MF) microcapsules on a model fabric surface in aqueous solution were investigated using a customised flow chamber technique and atomic force microscopy (AFM). A cellulose film was employed as a model fabric surface. Modification of the cellulose with chitosan was found to increase the retention and adhesion of microcapsules on the model fabric surface. The AFM force-displacement data reveal that bridging forces resulting from the extension of cellulose chains dominate the adhesion between the microcapsule and the unmodified cellulose film, whereas electrostatic attraction helps the microcapsules adhere to the chitosan-modified cellulose film. The correlation between results obtained using these two complementary techniques suggests that the flow chamber device can be potentially used for rapid screening of the effect of chemical modification on the adhesion of microparticles to surfaces, reducing the time required to achieve an optimal formulation.

  8. Fabrication of graphene/polydopamine/copper foam composite material and its application as supercapacitor electrode

    Science.gov (United States)

    Zheng, Y.; Lu, S. X.; Xu, W. G.; He, G.; Cheng, Y. Y.; Xiao, F. Y.; Zhang, Y.

    2018-01-01

    In this work, a composite electrode was fabricated by chemical deposition of polydopamine (PDA) and graphene oxide (GO) on the copper foam (CF) surface, followed by annealing treatment. Owing to the cohesive effect of the PDA middle film, GO was coated on CF surface successfully, and then reduced simultaneously while annealing. The resulted rGO/PDA/CF composite electrode was directly used as a supercapacitor electrode and exhibited excellent electrochemical performance, with a high specific capacitance of 1250 F g-1 at 2 A g-1 and favorable cycle stability.

  9. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  10. Facile Method for Fabricating Superhydrophobic Surface on Magnesium

    Energy Technology Data Exchange (ETDEWEB)

    Han, Mun Hee; Park, Yeon Hwa; Hyun, June Won; Ahn, Yong Hyun [Dankook Univ., Yongin (Korea, Republic of)

    2010-04-15

    In conclusion, we have developed a simple and inexpensive method for fabricating a superhydrophobic surface of magnesium by metal deposition and stearic acid coating. We fabricated a superhydrophobic surface on magnesium by nickel deposition and surface coating of stearic acid. The fabricated surfaces were stable against acidic and basic solutions. In recent times, technologies based on the imitation of nature have attracted considerable attention. Lotus leaves are known for their self-cleaning effect. The micrometer-scale papillae structure and the epicuticular wax on the lotus leaf contribute to this effect. In a manner similar to the self-cleaning property of lotus leaves, the wettability of solid surfaces is of great interest in daily life and industry.1-4 Wettability is controlled by both the geometrical structure of a surface and a low surface energy material coating. A superhydrophobic surface is satisfied with a water contact angle of more than 150 .deg. and a sliding angle of less than 10 .deg. On such a surface, a water drop has a perfectly spherical shape and it easily rolls off and removes deposited contaminants. A superhydrophobic surface thus protects a material from contamination, fogging, and snow deposition.

  11. Fabrication of polypeptide-based piezoelectric composite polymer film

    International Nuclear Information System (INIS)

    Farrar, Dawnielle; West, James E.; Busch-Vishniac, Ilene J.; Yu, Seungju M.

    2008-01-01

    A new class of molecular composite piezoelectric material was produced by simultaneous poling and curing of a homogeneous solution comprising poly(γ-benzyl α,L-glutamate) and methylmethacrylate via corona discharge methods. This film exhibited high piezoelectricity (d 33 = 23 pC N -1 ), and its mechanical characteristics (modulus = 450 MPa) were similar to those of low molecular weight poly(methylmethacrylate). As it is produced via solution-based fabrication processes, the composite film is conducive to miniaturization for small sensors with integrated electronics, and could also potentially be used in piezoelectric coating applications

  12. Fabrication and Transport Properties of Manganite-Polyacrylamide-Based Composites

    Directory of Open Access Journals (Sweden)

    Viorel Sandu

    2009-01-01

    Full Text Available We present the fabrication and transport properties of a series of composites made of La2/3Sr1/3MnO3 and acrylamide-based copolymers. The most important result is the very narrow transition, of only 27 K, displayed by the peak that appears around the metal-insulator transition of the composites made with poly(acrylamide-vinylacetate. Although the amount of polymer is rather low, different copolymers change drastically the electric transport characteristics.

  13. Facile fabrication of superhydrophobic surfaces with hierarchical structures.

    Science.gov (United States)

    Lee, Eunyoung; Lee, Kun-Hong

    2018-03-06

    Hierarchical structures were fabricated on the surfaces of SUS304 plates using a one-step process of direct microwave irradiation under a carbon dioxide atmosphere. The surface nanostructures were composed of chrome-doped hematite single crystals. Superhydrophobic surfaces with a water contact angle up to 169° were obtained by chemical modification of the hierarchical structures. The samples maintained superhydrophobicity under NaCl solution up to 2 weeks.

  14. A Fully Contained Resin Infusion Process for Fiber-Reinforced Polymer Composite Fabrication and Repair

    Science.gov (United States)

    2013-01-01

    Figures iv  Acknowledgments v  1.  Introduction 1  2.  Experimental 2  2.1  Composite Laminate Fabrication...2 Figure 2. Image of fiberglass composite being fabricated using VARTM processing. 2. Experimental 2.1 Composite Laminate Fabrication...style 5 × 5 plain 5 weave prepreg S-2 fiberglass fabric and a honeycomb core cured in an autoclave, much like the composite parts fielded in

  15. ZK30-bioactive glass composites for orthopedic applications: A comparative study on fabrication method and characteristics

    Energy Technology Data Exchange (ETDEWEB)

    Huan, Z.G.; Leeflang, M.A. [Department of Biomechanical Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Zhou, J., E-mail: j.zhou@tudelft.nl [Department of Biomechanical Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Duszczyk, J. [Department of Biomechanical Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands)

    2011-12-15

    Highlights: Black-Right-Pointing-Pointer Biodegradable Mg-bioglass composites were made using casting; powder metallurgy. Black-Right-Pointing-Pointer Bioglass powder retained its composition and morphology. Black-Right-Pointing-Pointer Accelerated deposition of Ca; P ions on composites occurred due to bioglass. Black-Right-Pointing-Pointer Mg-bioglass composites made from powders had reduced degradation rates. Black-Right-Pointing-Pointer Powder metallurgy appeared to be better for making biodegradable composites. - Abstract: Previous in vivo studies on biodegradable magnesium alloys for orthopedic implant applications showed the need to improve early-stage bioactivity. Introducing bioactive particles into a magnesium alloy to form a metal matrix composite (MMC) represents an effective way to enhance the bioactivity of the alloy. In this study, composites with the ZK30 alloy as the matrix and the 45S5 bioactive glass (BG) as the reinforcement phase were fabricated using a semi-solid casting (SSC) method and a powder metallurgy (P/M) method. The SSC and P/M biocomposites with the same weight percents of bioactive glass particles were compared. Optical microscopy showed homogeneously dispered BG particles in the SSC and P/M composites. SEM and EDX analyses confirmed the retention of the morphological characteristics and composition of BG particles in the composites. However, the SSC composites exhibited micro-porous structures, while the P/M composites had nearly fully densified structures. As compared with the ZK30 matrix, the SSC composites exhibited significantly higher degradation rates, while the P/M composites possessed lower degradation rates. On the surface of all the composites, accelerated deposition of Ca and P ions occurred during immersion in the cell culture medium, indicating an improved surface bioactivity of the composites. The P/M method was found to be advantageous over the SSC method and could yield magnesium-matrix composites with enhanced

  16. Bio-composites fabricated by sandwiching sisal fibers with polypropylene (PP)

    International Nuclear Information System (INIS)

    Sosiati, H.; Nahyudin, A.; Fauzi, I.; Wijayanti, D. A.; Triyana, K.

    2016-01-01

    Sisal fibers reinforced polypropylene (PP) composites were successfully fabricated using sandwiching sisal fibers with PP sheets. The ratio of fiber and polymer matrix was 50:50 (wt. %). Untreated short and long sisal fibers, and alkali treated short sisal fibers in 6% NaOH at 100°C for 1 and 3 h were used as reinforcement or fillers. A small amount (3 wt. %) of maleic anhydride grafted polypropylene (MAPP) was added as a coupling agent. Scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy were used to characterize the surface morphology and chemical composition of the fibers, respectively. Flexural test of sisal/PP composites was done according to ASTM D 790-02. The results showed that flexural strength of untreated long fiber reinforced composite is much higher than that of the untreated and alkali treated short fibers reinforced composites with and without the addition of MAPP. Alkalization related to fiber surface modification, fiber length/fiber orientation and a composite fabrication technique are important factors in contributing to the fiber distribution within the matrix, the bonding between the fiber and the matrix and the enhancement of flexural strength of the bio-composite.

  17. Bio-composites fabricated by sandwiching sisal fibers with polypropylene (PP)

    Science.gov (United States)

    Sosiati, H.; Nahyudin, A.; Fauzi, I.; Wijayanti, D. A.; Triyana, K.

    2016-04-01

    Sisal fibers reinforced polypropylene (PP) composites were successfully fabricated using sandwiching sisal fibers with PP sheets. The ratio of fiber and polymer matrix was 50:50 (wt. %). Untreated short and long sisal fibers, and alkali treated short sisal fibers in 6% NaOH at 100°C for 1 and 3 h were used as reinforcement or fillers. A small amount (3 wt. %) of maleic anhydride grafted polypropylene (MAPP) was added as a coupling agent. Scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy were used to characterize the surface morphology and chemical composition of the fibers, respectively. Flexural test of sisal/PP composites was done according to ASTM D 790-02. The results showed that flexural strength of untreated long fiber reinforced composite is much higher than that of the untreated and alkali treated short fibers reinforced composites with and without the addition of MAPP. Alkalization related to fiber surface modification, fiber length/fiber orientation and a composite fabrication technique are important factors in contributing to the fiber distribution within the matrix, the bonding between the fiber and the matrix and the enhancement of flexural strength of the bio-composite.

  18. Bio-composites fabricated by sandwiching sisal fibers with polypropylene (PP)

    Energy Technology Data Exchange (ETDEWEB)

    Sosiati, H., E-mail: hsosiati@gmail.com [Nanomaterials Research Group, LPPT Universitas Gadjah Mada (Indonesia); Nahyudin, A., E-mail: ahmadnahyudin@yahoo.co.id; Fauzi, I., E-mail: ikhsannurfauzi@gmail.com; Wijayanti, D. A., E-mail: wijayantidwiastuti@gmail.com [Department of Physics, Faculty of Mathematics and Natural Sciences, Gadjah Mada University (Indonesia); Triyana, K., E-mail: triyana@ugm.ac.id [Nanomaterials Research Group, LPPT Universitas Gadjah Mada (Indonesia); Department of Physics, Faculty of Mathematics and Natural Sciences, Gadjah Mada University (Indonesia)

    2016-04-19

    Sisal fibers reinforced polypropylene (PP) composites were successfully fabricated using sandwiching sisal fibers with PP sheets. The ratio of fiber and polymer matrix was 50:50 (wt. %). Untreated short and long sisal fibers, and alkali treated short sisal fibers in 6% NaOH at 100°C for 1 and 3 h were used as reinforcement or fillers. A small amount (3 wt. %) of maleic anhydride grafted polypropylene (MAPP) was added as a coupling agent. Scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy were used to characterize the surface morphology and chemical composition of the fibers, respectively. Flexural test of sisal/PP composites was done according to ASTM D 790-02. The results showed that flexural strength of untreated long fiber reinforced composite is much higher than that of the untreated and alkali treated short fibers reinforced composites with and without the addition of MAPP. Alkalization related to fiber surface modification, fiber length/fiber orientation and a composite fabrication technique are important factors in contributing to the fiber distribution within the matrix, the bonding between the fiber and the matrix and the enhancement of flexural strength of the bio-composite.

  19. Design and fabrication of composite wing panels containing a production splice

    Science.gov (United States)

    Reed, D. L.

    1975-01-01

    Bolted specimens representative of both upper and lower wing surface splices of a transport aircraft were designed and manufactured for static and random load tension and compression fatigue testing including ground-air-ground load reversals. The specimens were fabricated with graphite-epoxy composite material. Multiple tests were conducted at various load levels and the results were used as input to a statistical wearout model. The statically designed specimens performed very well under highly magnified fatigue loadings. Two large panels, one tension and compression, were fabricated for testing by NASA-LRC.

  20. Fabricating Superhydrophobic and Superoleophobic Surfaces with Multiscale Roughness Using Airbrush and Electrospray

    Science.gov (United States)

    AL-Milaji, Karam N.

    Examples of superhydrophobic surfaces found in nature such as self-cleaning property of lotus leaf and walking on water ability of water strider have led to an extensive investigation in this area over the past few decades. When a water droplet rests on a textured surface, it may either form a liquid-solid-vapor composite interface by which the liquid droplet partially sits on air pockets or it may wet the surface in which the water replaces the trapped air depending on the surface roughness and the surface chemistry. Super water repellent surfaces have numerous applications in our daily life such as drag reduction, anti-icing, anti-fogging, energy conservation, noise reduction, and self-cleaning. In fact, the same concept could be applied in designing and producing surfaces that repel organic contaminations (e.g. low surface tension liquids). However, superoleophobic surfaces are more challenging to fabricate than superhydrophobic surfaces since the combination of multiscale roughness with re-entrant or overhang structure and surface chemistry must be provided. In this study, simple, cost-effective and potentially scalable techniques, i.e., airbrush and electrospray, were employed for the sake of making superhydrophobic and superoleophobic coatings with random and patterned multiscale surface roughness. Different types of silicon dioxide were utilized in this work to in order to study and to characterize the effect of surface morphology and surface roughness on surface wettability. The experimental findings indicated that super liquid repellent surfaces with high apparent contact angles and extremely low sliding angles were successfully fabricated by combining re-entrant structure, multiscale surface roughness, and low surface energy obtained from chemically treating the fabricated surfaces. In addition to that, the experimental observations regarding producing textured surfaces in mask-assisted electrospray were further validated by simulating the actual working

  1. The new fabrication method of standard surface sources

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Yasushi E-mail: yss.sato@aist.go.jp; Hino, Yoshio; Yamada, Takahiro; Matsumoto, Mikio

    2004-04-01

    We developed a new fabrication method for standard surface sources by using an inkjet printer with inks in which a radioactive material is mixed to print on a sheet of paper. Three printed test patterns have been prepared: (1) 100 mmx100 mm uniformity-test patterns, (2) positional-resolution test patterns with different widths and intervals of straight lines, and (3) logarithmic intensity test patterns with different radioactive intensities. The results revealed that the fabricated standard surface sources had high uniformity, high positional resolution, arbitrary shapes and a broad intensity range.

  2. Ag/CdS heterostructural composites: Fabrication, characterizations and photocatalysis

    International Nuclear Information System (INIS)

    Liu, Yang; Chi, Mei; Dong, Hailiang; Jia, Husheng; Xu, Bingshe; Zhang, Zhuxia

    2014-01-01

    Highlights: • Novel Ag/CdS core–shell heterostructural composites were fabricated using a two-step chemical method. • A formation mechanism of Ag/CdS heterostructural composites. • The photocatalytic activity of Ag/CdS heterostructural composites was found to be improved. • PL emissions are markedly quenched in the Ag/CdS composites than in CdS nanoparticles. - Abstract: Ag/CdS heterostructural materials were successfully synthesized by ultrasound-assisted polyols and hydrothermal method. Under hydrothermal condition, thiourea adsorbed on Ag nanowires releases S 2− ions, which react with vicinal Cd 2+ ions to form CdS clusters on Ag nanowires. Thereafter, the Ag/CdS composites grow into core–shell structure through CdS aggregation, Ostwald ripening, and preferential growth. The obtained core–shell structures and morphologies were investigated by XRD, SEM, and TEM; the experimental results indicate that the composites are composed of Ag nanowires serving as the core and CdS particles as the shell. The photocatalytic property of Ag/CdS core–shell materials was then investigated in detail. Comparing studies on the degradation of methylene blue were employed by using pure CdS, pure Ag, and Ag/CdS composites, respectively. The results show that the Ag/CdS composites possess higher photocatalytic degradation efficiency. Moreover, the Ag/CdS composites show improved stability, and the photocatalytic activity remains almost unchanged after four recycles. The enhanced photocatalytic effect for Ag/CdS composites is mainly attributed to the photogenerated electron transfer from CdS to Ag nanowire, while photogenerated holes still remain in CdS's valence band. Consequently, the effective separation of photogenerated electrons and holes and the resulting OH radicals improve the photocatalytic efficiency of Ag/CdS composites greatly

  3. Fabrication Process and Reliability Evaluation of Shape Memory Alloy Composite

    International Nuclear Information System (INIS)

    Lee, Jin Kyung; Choi, Il Kook; Park, Young Chul; Lee, Kyu Chang; Lee, Joon Hyun

    2001-01-01

    Shape memory alloy has been used to improve the tensile strength of composite by the occurrence of compressive residual stress in matrix using its shape memory effect. In order to fabricate shape memory alloy composite, TiNi alloy and A16061 were used as reinforcing material and mix, respectively. In this study, TiNi/A16061 shape memory alloy composite was made by using hot press method. However, the specimen fabricated by this method had the bonding problem at the boundary between TiNi fiber and Al matrix when the load was applied to it. A cold rolling was imposed to the specimen to improve the bonding effect. It was found that tensile strength of specimen subjected to cold rolling was more increased than that of specimen which did not underwent cold rolling. In addition, acoustic emission technique was used to quantify the microscopic damage behavior of cold rolled TiNi/A16061 shape memory alloy composite at high temperature

  4. Nonsolvent-assisted fabrication of multi-scaled polylactide as superhydrophobic surfaces.

    Science.gov (United States)

    Chang, Yafang; Liu, Xuying; Yang, Huige; Zhang, Li; Cui, Zhe; Niu, Mingjun; Liu, Hongzhi; Chen, Jinzhou

    2016-03-14

    The solution-processing fabrication of superhydrophobic surfaces is currently intriguing, owing to high-efficiency, low cost, and energy-consuming. Here, a facile nonsolvent-assisted process was proposed for the fabrication of the multi-scaled surface roughness in polylactide (PLA) films, thereby resulting in a significant transformation in the surface wettability from intrinsic hydrophilicity to superhydrophobicity. Moreover, it was found that the surface topographical structure of PLA films can be manipulated by varying the compositions of the PLA solutions. And the samples showed superhydrophobic surfaces as well as high melting enthalpy and crystallinity. In particular, a high contact angle of 155.8° together with a high adhesive force of 184 μN was yielded with the assistance of a multi-nonsolvent system, which contributed to the co-existence of micro-/nano-scale hierarchical structures.

  5. Eco-friendly surface modification on polyester fabrics by esterase treatment

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Jindan; Cai, Guoqiang; Liu, Jinqiang; Ge, Huayun; Wang, Jiping, E-mail: jipingwanghz@gmail.com

    2014-03-01

    Graphical abstract: - Highlights: • We used a simple and easy way to measure the enzyme activity. • We studied the mechanism by characterizing the chemical changes in the surface of fabric. • We studied the advantages in surface wettability, fiber integrity and mechanical performance of cutinase treated fabrics. • Cutinase pretreated fibers exhibited much improved fabric wicking and better fiber integrity comparing to alkali treated ones. • Cutinase pretreatment technology promotes energy conservation and emission reduction. - Abstract: Currently, traditional alkali deweighting technology is widely used to improve the hydrophilicity of polyester fabrics. However, the wastewater and heavy chemicals in the effluent cause enormous damage to the environment. Esterase treatment, which is feasible in mild conditions with high selectivity, can provide a clean and efficient way for polyester modification. Under the optimum conditions, the polyester fabric hydrolysis process of esterase had a linear kinetics. X-ray photoelectron spectrometry (XPS) results showed that hydroxyl and carboxyl groups were produced only on the surface of modified fiber without changing the chemical composition of the bulk. These fibers exhibited much improved fabric wicking, as well as greatly improved oily stain removal performance. Compared to the harsh alkali hydrolysis, the enzyme treatment led to smaller weight loss and better fiber integrity. The esterase treatment technology is promising to produce higher-quality polyester textiles with an environmental friendly approach.

  6. Fabricating Composite-Material Structures Containing SMA Ribbons

    Science.gov (United States)

    Turner, Travis L.; Cano, Roberto J.; Lach, Cynthia L.

    2003-01-01

    An improved method of designing and fabricating laminated composite-material (matrix/fiber) structures containing embedded shape-memory-alloy (SMA) actuators has been devised. Structures made by this method have repeatable, predictable properties, and fabrication processes can readily be automated. Such structures, denoted as shape-memory-alloy hybrid composite (SMAHC) structures, have been investigated for their potential to satisfy requirements to control the shapes or thermoelastic responses of themselves or of other structures into which they might be incorporated, or to control noise and vibrations. Much of the prior work on SMAHC structures has involved the use SMA wires embedded within matrices or within sleeves through parent structures. The disadvantages of using SMA wires as the embedded actuators include (1) complexity of fabrication procedures because of the relatively large numbers of actuators usually needed; (2) sensitivity to actuator/ matrix interface flaws because voids can be of significant size, relative to wires; (3) relatively high rates of breakage of actuators during curing of matrix materials because of sensitivity to stress concentrations at mechanical restraints; and (4) difficulty of achieving desirable overall volume fractions of SMA wires when trying to optimize the integration of the wires by placing them in selected layers only.

  7. Fabrication of zero contact angle ultra-super hydrophilic surfaces.

    Science.gov (United States)

    Jothi Prakash, C G; Clement Raj, C; Prasanth, R

    2017-06-15

    Zero contact angle surfaces have been created with the combined effect of nanostructure and UV illumination. The contact angle of titanium surface has been optimized to 3.25°±1°. with nanotubular structures through electrochemical surface modification. The porosity and surface energy of tubular TiO 2 layer play critical role over the surface wettability and the hydrophilicity of the surface. The surface free energy has been enhanced from 23.72mJ/m 2 (bare titanium surface) to 87.11mJ/m 2 (nanotubular surface). Similar surface with TiO 2 nanoparticles coating shows superhydrophilicity with contact angle up to 5.63°±0.95°. This implies liquid imbibition and surface curvature play a crucial role in surface hydrophilicity. The contact angle has been further reduced to 0°±0.86° by illuminating the surface with UV radiation. Results shows that by tuning the nanotube morphology, highly porous surfaces can be fabricated to reduce contact angle and enhance wettability. This study provides an insight into the inter-relationship between surface structural factors and ultra-superhydrophilic surfaces which can help to optimize thermal hydraulic and self cleaning surfaces. Copyright © 2017. Published by Elsevier Inc.

  8. A Facile Way to Fabricate Transparent Superhydrophobic Surfaces.

    Science.gov (United States)

    Shi, Wentao; He, Ran; Yunus, Doruk E; Yang, Jie; Liu, Yaling

    2018-07-01

    A fast, easy, and low-cost way to fabricate transparent superhydrophobic (SHP) surfaces is developed. By simply mixing silica nanoparticles (SiNPs), polydimethylsiloxane (PDMS) and heptane to form a suspension, dip- or drop-coating the suspension onto different surfaces, transparent SHP surfaces can be obtained. By tuning the ratio of the three components above, transparency of the coating can reach more than 90% transmittance in the visible region, while static water contact angle of the coating can reach as high as 162°. Dynamic contact angle study shows the advancing contact angle and receding contact angle of water can be as high as 168° and 161°, and the resulting contact angle hysteresis can be as low as 7°. The reported facile way of fabricating transparent superhydrophobic (SHP) surfaces is potential for applications which need both optical transparency and self-cleaning capability, such as solar cells, optical equipment, and visible microfluidic chips.

  9. Fabrication of cell container arrays with overlaid surface topographies.

    Science.gov (United States)

    Truckenmüller, Roman; Giselbrecht, Stefan; Escalante-Marun, Maryana; Groenendijk, Max; Papenburg, Bernke; Rivron, Nicolas; Unadkat, Hemant; Saile, Volker; Subramaniam, Vinod; van den Berg, Albert; van Blitterswijk, Clemens; Wessling, Matthias; de Boer, Jan; Stamatialis, Dimitrios

    2012-02-01

    This paper presents cell culture substrates in the form of microcontainer arrays with overlaid surface topographies, and a technology for their fabrication. The new fabrication technology is based on microscale thermoforming of thin polymer films whose surfaces are topographically prepatterned on a micro- or nanoscale. For microthermoforming, we apply a new process on the basis of temporary back moulding of polymer films and use the novel concept of a perforated-sheet-like mould. Thermal micro- or nanoimprinting is applied for prepatterning. The novel cell container arrays are fabricated from polylactic acid (PLA) films. The thin-walled microcontainer structures have the shape of a spherical calotte merging into a hexagonal shape at their upper circumferential edges. In the arrays, the cell containers are arranged densely packed in honeycomb fashion. The inner surfaces of the highly curved container walls are provided with various topographical micro- and nanopatterns. For a first validation of the microcontainer arrays as in vitro cell culture substrates, C2C12 mouse premyoblasts are cultured in containers with microgrooved surfaces and shown to align along the grooves in the three-dimensional film substrates. In future stem-cell-biological and tissue engineering applications, microcontainers fabricated using the proposed technology may act as geometrically defined artificial microenvironments or niches.

  10. Applications and fabrication processes of superconducting composite materials

    International Nuclear Information System (INIS)

    Gregory, E.

    1984-01-01

    This paper discusses the most recent applications and manufacturing considerations in the field of superconductivity. The constantly changing requirements of a growing number of users encourage development in fabrication and inspection techniques. For the first time, superconductors are being used commercially in large numbers and superconducting magnets are no longer just laboratory size. Although current demand for these conductors represents relatively small quantities of material, advances in the production of high-quality composites may accelerate technological growth into several new markets. Three large-scale application areas for superconductors are discussed: accelerator magnets for high-energy physics research, magnetic confinement for thermonuclear fusion, and magnetic resonance imaging for health care. Each application described is accompanied by a brief description of the conductors used and fabrication processes employed to make them

  11. Frictorq, a novel fabric surface tester: a progress report

    OpenAIRE

    Lima, Mário Filipe Araújo Gonçalves; Hes, Lubos; Vasconcelos, Rosa; Martins, Jorge

    2005-01-01

    A new method to characterise the coefficient of friction of textile fabrics is proposed. The principle is based on the dry clutch, where an annular shaped flat upper body that is kept still, rubs against a lower flat surface, which rotates around a vertical axis at a constant angular velocity. Friction coefficient between the two contacting surfaces is then proportional to the level of the dragging torque between them, measured by means of a precision reaction torque sensor. Contact pressure ...

  12. Fabrication of metallic surfaces with long-term superhydrophilic property using one-stop laser method

    International Nuclear Information System (INIS)

    Guan, Y.C.; Luo, F.F.; Lim, G.C.; Hong, M.H.; Zheng, H.Y.; Qi, Bojin

    2015-01-01

    Highlights: • One-stop laser method is presented to fabricate superhydrophilic surface on metals. • Wettability study shows the longest superhydrophilic duration as more than 1 month. • Water-soluble compounds, polar functional groups and dual-scale structures were formed. • Surface roughness shows an amplification effect of the wetting behavior. - Abstract: A simple method for fabricating stable superhydrophilic surface at metallic substrates is reported. This technique comprises irradiating the surface with multiple laser pulses. Surface wettability can be taylored through controlling laser parameters and processing conditions. The substrates were selected as aluminum alloy and stainless steel. Physical morphology and chemical composition of laser-textured surfaces were characterized by SEM, XPS, and 3D profiler measurements. Results showed that the longest wettability duration was achieved as more than 1 month for stainless steel and more than 200 h for Al alloy, respectively. The possible mechanism of hydrophilic behavior of laser-textured surfaces was discussed. The effect of surface topography on superhydrophilicity property was also evaluated. This study presents a promising method in fabricating long-term superhydrophilic surfaces, which is useful for improving adhesion or achieving water-assisted flow in industrial applications as well as developing cell-based technologies in biomedical applications

  13. Fabrication and surface characterization of photopatterned encapsulated micromagnets for microrobotics and microfluidics applications

    Science.gov (United States)

    Li, Hui; Leachman, William; Kershaw, Joe

    2016-11-01

    In this paper, encapsulated micromagnets with magnetic core surrounded by pure SU-8 were fabricated utilizing multilayer photolithography with a middle NdFeB magnetic composite layer. Various geometries of micromagnets were fabricated with high density magnetic core and high resolution features, showing magnetically response while still being biocompatible and chemically resistant and making them suitable for a wide range of microrobotics and microfluidics applications. Especially, crescent and C-channel micromagnets showed potential of microtransportation devices because of their interior reservoirs. Surface characterization of the micromagnets was conducted using closed-form solutions derived from the general biplanar surface characterization method. The fabrication method was evaluated and the process errors were found less than 1%.

  14. Tribological characterization of Al7075–graphite composites fabricated by mechanical alloying and hot extrusion

    International Nuclear Information System (INIS)

    Deaquino-Lara, R.; Soltani, N.; Bahrami, A.; Gutiérrez-Castañeda, E.; García-Sánchez, E.; Hernandez-Rodríguez, M.A.L.

    2015-01-01

    Highlights: • Al7075–graphite composites were synthesized by mechanical alloying and hot extrusion. • Effects of graphite content and milling time on the mechanical and wear properties of fabricated composites were analyzed. • Microstructure and worn surfaces of samples were studied by transmission and scanning electron microscope. • The friction coefficient, wear rate and debris thickness of fabricated composite were investigated. - Abstract: Aluminum matrix composites (AMCs) are candidate materials for aerospace and automotive industry owing to their large elastic modulus, improved strength and low wear rate. A simple method for fabrication of Al7075–graphite composites produced by mechanical alloying (MI) and hot extrusion is described in this paper. Effects of milling time (0–10 h) and graphite concentration (0–1.5 wt.%) on friction, hardness and wear resistance of the AMC were investigated. Wear resistance was determined by the pin-on-disk wear method using 20 and 40 N normal loads at a 0.367 m/s sliding velocity. The worn surfaces were examined by scanning electron microscopy (SEM) to identify distinct topographical features for elucidation of the prevailing wear mechanisms. Experimental results indicated considerable improvement in AMC hardness and wear resistance by adding 1.5% G (wt.) and 10 h of milling, showing homogenous distribution of the reinforcement particles in the Al-base metal-matrix composite. It was found that abrasion is the dominant wear mechanism in all extruded composites, whilst a combination of adhesion and delamination seems to be the governing mechanism for the 7075 aluminum alloy

  15. Fabrication of superhydrophobic sol-gel composite films using hydrophobically modified colloidal zinc hydroxide.

    Science.gov (United States)

    Lakshmi, R V; Basu, Bharathibai J

    2009-11-15

    A superhydrophobic sol-gel composite film was fabricated by incorporating hydrophobically modified colloidal zinc hydroxide (CZH) in sol-gel matrix. CZH was prepared by controlled precipitation and modified by treatment with stearic acid. The concentration of stearic acid and stirring time were optimized to obtain modified CZH with very high water contact angle (WCA) of 165 degrees and sliding angle (SA)superhydrophobic surfaces. FTIR spectrum also confirmed the presence of zinc stearate in the composite film. The method is simple and cost-effective and does not involve any expensive chemicals or equipments.

  16. Surface chemistry of Ti6Al4V components fabricated using selective laser melting for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Vaithilingam, Jayasheelan, E-mail: Jayasheelan.Vaithilingam@nottingham.ac.uk [Additive Manufacturing and 3D Printing Research Group, EPSRC Centre for Innovative Manufacturing in Additive Manufacturing, School of Engineering, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Prina, Elisabetta [School of Pharmacy, Centre for Biomolecular Sciences, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Goodridge, Ruth D.; Hague, Richard J.M. [Additive Manufacturing and 3D Printing Research Group, EPSRC Centre for Innovative Manufacturing in Additive Manufacturing, School of Engineering, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Edmondson, Steve [School of Materials, The University of Manchester, Manchester M13 9PL (United Kingdom); Rose, Felicity R.A.J. [School of Pharmacy, Centre for Biomolecular Sciences, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Christie, Steven D.R. [Department of Chemistry, Loughborough University, Loughborough LE11 3TU (United Kingdom)

    2016-10-01

    Selective laser melting (SLM) has previously been shown to be a viable method for fabricating biomedical implants; however, the surface chemistry of SLM fabricated parts is poorly understood. In this study, X-ray photoelectron spectroscopy (XPS) was used to determine the surface chemistries of (a) SLM as-fabricated (SLM-AF) Ti6Al4V and (b) SLM fabricated and mechanically polished (SLM-MP) Ti6Al4V samples and compared with (c) traditionally manufactured (forged) and mechanically polished Ti6Al4V samples. The SLM–AF surface was observed to be porous with an average surface roughness (Ra) of 17.6 ± 3.7 μm. The surface chemistry of the SLM-AF was significantly different to the FGD-MP surface with respect to elemental distribution and their existence on the outermost surface. Sintered particles on the SLM-AF surface were observed to affect depth profiling of the sample due to a shadowing effect during argon ion sputtering. Surface heterogeneity was observed for all three surfaces; however, vanadium was witnessed only on the mechanically polished (SLM-MP and FGD-MP) surfaces. The direct and indirect 3T3 cell cytotoxicity studies revealed that the cells were viable on the SLM fabricated Ti6Al4V parts. The varied surface chemistry of the SLM-AF and SLM-MP did not influence the cell behaviour. - Highlights: • Surface chemistry of selective laser melted (SLM) Ti6Al4V parts was compared with conventionally forged Ti6Al4V parts. • The surface elemental compositions of the SLM as-fabricated surfaces were significantly different to the forged surface. • Surface oxide-layer of the SLM as-fabricated was thicker than the polished SLM surfaces and the forged Ti6Al4V surfaces.

  17. Femtosecond laser fabrication of microspike-arrays on tungsten surface

    International Nuclear Information System (INIS)

    Sano, Tomokazu; Yanai, Masato; Ohmura, Etsuji; Nomura, Yasumitsu; Miyamoto, Isamu; Hirose, Akio; Kobayashi, Kojiro F.

    2005-01-01

    Microspike-arrays were fabricated by irradiating a femtosecond laser on a tungsten surface through a mask opening in air. The natural logarithms of the calculated intensity distributions diffracted at the edge of the mask opening were qualitatively consistent with the experimental results of the shape and arrays of microspikes fabricated. The shape and the array of microspikes depend on the intensity distribution diffracted at the edge of the mask opening. This microspike-array has the potential to be used as a source of micro emitter tips

  18. Fabrication and mechanical testing of fibre reinforced thermoplastic composite tubes

    International Nuclear Information System (INIS)

    Tufail, M.

    2005-01-01

    Polymer based composites are produced using less expensive moulds and quick fabrication techniques. The overall processing cost for such materials is much lesser than metallic materials. Usually monolithic parts are produced out of composite materials which further decreases the processing time needed for joining sub- , assemblies as in the case of metallic parts. Any defects encountered due to sub-assemblies are also eliminated. Thermoset based composites have been used for long time to produce parts for automotive, aerospace, marine, and sports industries. The properties thus obtained by using thermoset as matrix are very well in comparison with metals but certain draw backs a.e there with this kind of matrix. Thermoset based composites are processed in untidy environment and once the object is produced can not be reshaped. In contrary to that thermoplastic materials are processed in a clean environment and the material can be recycled. The component once produced can easily be reshaped if required as no chemical reaction does take place during the process. Although the high melt viscosity of thermoplastic has limited its application as due to its high viscosity, its processing would be very difficult. Various methods have been developed to resolve this issue. In this study, a commingled material has been used to produce thermoplastic based composite tubes. The method developed for making such tubes is defined along with the method adopted to measure some of the mechanical properties of these tubes. (author)

  19. Fabrication and properties of carbon network reinforced composite fuel

    International Nuclear Information System (INIS)

    Umer, Malik Adeel; Mistarihi, Qusai Mahmoud; Kim, Joon Hui; Hong, Soon Hyung; Ryu, Ho Jin

    2014-01-01

    Zirconium dioxide composites reinforced with 3D glassy carbon foam was fabricated using Spark Plasma Sintering (SPS) with a heating rate of 100degC/min and a uniaxial pressure of 50 MPa at 1500degC, 1600degC, and 1700degC, respectively. The effect of carbon foam on the thermal properties of the ZrO 2 composites was investigated. In addition, the effect of the sintering temperature on the densification of the composites was also investigated and the optimized sintering temperature was identified. The microstructures of 3D carbon foam reinforced ZrO 2 composites showed that the 3D shape of carbon foam was retained after the sintering process, and the ZrO 2 was homogeneously distributed within the 3D carbon foam. At the interfaces between the 3D carbon foam and ZrO 2 , neither a chemical reaction nor a new phase formation was detected by Scanning Electron Microscopy (SEM) and X-ray Diffractometry (XRD). The thermal diffusivity of carbon foam reinforced ZrO 2 composites measured at 1100degC was increased by 47% and reached to 0.66 mm 2 s -1 and the thermal conductivity was increased by 50% and reached to 2.428 W/m-K. (author)

  20. Fabrication of the novel core-shell MCM-41@mTiO{sub 2} composite microspheres with large specific surface area for enhanced photocatalytic degradation of dinitro butyl phenol (DNBP)

    Energy Technology Data Exchange (ETDEWEB)

    Wei, Xiao-Na; Wang, Hui-Long, E-mail: hlwang@dlut.edu.cn; Li, Zhen-Duo; Huang, Zhi-Qiang; Qi, Hui-Ping; Jiang, Wen-Feng

    2016-05-30

    Graphical abstract: The mesoporous MCM-41@mTiO{sub 2} composite microspheres with core/shell structure, well-crystallized mesoporous TiO{sub 2} layer, high specific surface, large pore volume and excellent photocatalytic activity were synthesized by combining sol-gel and simple hydrothermal treatment. - Highlights: • The mesoporous MCM-41@mTiO{sub 2} composite was synthesized successfully. • The composite was facilely prepared by combining sol-gel and hydrothermal method. • The composite exhibited high photocatalytic degradation activity for DNBP. • The composite photocatalyst has excellent reproducibility. - Abstract: The mesoporous MCM-41@mTiO{sub 2} core-shell composite microspheres were synthesized successfully by combining sol-gel and simple hydrothermal treatment. The morphology and microstructure characteristics of the synthesized materials were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), N{sub 2} adsorption-desorption measurements, X-ray powder diffraction (XRD), UV–vis diffuse reflectance spectra (UV–vis/DRS) and Fourier transform infrared spectroscopy (FT-IR). The results indicate that the composite material possesses obvious core/shell structure, a pure mesoporous and well-crystallized TiO{sub 2} layer (mTiO{sub 2}), high specific surface area (316.8 m{sup 2}/g), large pore volume (0.42 cm{sup 3}/g) and two different pore sizes (2.6 nm and 11.0 nm). The photocatalytic activity of the novel MCM-41@mTiO{sub 2} composite was evaluated by degrading 2-sec-butyl-4,6-dinitrophenol (DNBP) in aqueous suspension under UV and visible light irradiation. The results were compared with commercial anatase TiO{sub 2} and Degussa P25 and the enhanced degradation were obtained with the synthesized MCM-41@mTiO{sub 2} composite under the same conditions, which meant that this material can serve as an efficient photocatalyst for the degradation of hazardous organic pollutants in wastewaters.

  1. Fabrication and characterization of iron oxide dextran composite layers

    Science.gov (United States)

    Iconaru, S. L.; Predoi, S. A.; Beuran, M.; Ciobanu, C. S.; Trusca, R.; Ghita, R.; Negoi, I.; Teleanu, G.; Turculet, S. C.; Matei, M.; Badea, Monica; Prodan, A. M.

    2018-02-01

    Super paramagnetic iron oxide nanoparticles such as maghemite have been shown to exhibit antimicrobial properties [1-5]. Moreover, the iron oxide nanoparticles have been proposed as a potential magnetically controllable antimicrobial agent which could be directed to a specific infection [3-5]. The present research has focused on studies of the surface and structure of iron oxide dextran (D-IO) composite layers surface and structure. These composite layers were deposited on Si substrates. The structure of iron oxide dextran composite layers was investigated by X-Ray Diffraction (XRD) and Fourier Transform Infrared Spectroscopy (FTIR) while the surface morphology was evaluated by Scanning Electron Microscopy (SEM). The structural characterizations of the iron oxide dextran composite layers revealed the basic constituents of both iron and dextran structure. Furthermore, the in vitro evaluation of the antifungal effect of the complex layers, which have been shown revealed to be active against C. albicans cells at distinct intervals of time, is exhibited. Our research came to confirm the fungicidal effect of iron oxide dextran composite layers. Also, our results suggest that iron oxide dextran surface may be used for medical treatment of biofilm associated Candida infections.

  2. Fabrication and mechanical evaluation of hydroxyapatite/oxide nano-composite materials.

    Science.gov (United States)

    Mohamed, Khaled R; Beherei, Hanan H; El Bassyouni, Gehan T; El Mahallawy, Nahed

    2013-10-01

    In the current study, the semiconducting metal oxides such as nano-ZnO and SiO2 powders were prepared via sol-gel technique and conducted on nano-hydroxyapatite (nHA) which was synthesized by chemical precipitation. The properties of fabricated nano-structured composites containing different ratios of HA, ZnO and SiO2 were examined using X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectroscopy, scanning electron microscope (SEM) and transmission electron microscope (TEM) techniques. The effect of the variation of ratios between the three components on mechanical, microstructure and in-vitro properties was assessed to explore the possibility of enhancing these properties. The results proved that the mechanical properties exhibited an increment with increasing the ZnO content at the extent of HA. In-vitro study proved the formation and nucleation of apatite onto the surface of the fabricated composites after one week of immersion. It is concluded that HA composites containing SiO2 or SiO2/ZnO content had a suitable mechanical properties and ability to form apatite particles onto the composite surface. Based on bioactivity behavior, Si-HA is more bioactive than pure hydroxyapatite and nano-arrangements will provide an interface for better bone formation. Therefore, these nano-composites will be promising as bone substitutes especially in load bearing sites. Copyright © 2013 Elsevier B.V. All rights reserved.

  3. Composites of 3D-Printed Polymers and Textile Fabrics*

    Science.gov (United States)

    Martens, Yasmin; Ehrmann, Andrea

    2017-08-01

    3D printing belongs to the rapidly emerging technologies of our time. Due to its recent drawback - the technology is relatively slow compared with other primary shaping methods, such as injection molding -, 3D printing is often not used for creating complete large components but to add specific features to existing larger objects. One of the possibilities to create such composites with an additional value consists in combining 3D printed polymers with textile fabrics. Several attempts have been made to enhance the adhesion between both materials, a task which is still challenging for diverse material combinations. Our paper reports about new experiments combining 3D printed embossed designs, snap fasteners and zip fasteners with different textile base materials, showing the possibilities and technical limits of these novel composites.

  4. X-ray microcalorimeter arrays fabricated by surface micromachining

    International Nuclear Information System (INIS)

    Hilton, G.C.; Beall, J.A.; Deiker, S.; Vale, L.R.; Doriese, W.B.; Beyer, Joern; Ullom, J.N.; Reintsema, C.D.; Xu, Y.; Irwin, K.D.

    2004-01-01

    We are developing arrays of Mo/Cu transition edge sensor-based detectors for use as X-ray microcalorimeters and sub-millimeter bolometers. We have fabricated 8x8 pixel X-ray microcalorimeter arrays using surface micromachining. Surface-micromachining techniques hold the promise of scalability to much larger arrays and may allow for the integration of in-plane multiplexer elements. In this paper we describe the surface micromachining process and recent improvements in the device geometry that provide for increased mechanical strength. We also present X-ray and heat pulse spectra collected using these detectors

  5. Fatigue life prediction in woven carbon fabric polyester composites

    International Nuclear Information System (INIS)

    Khan, Z.; Al-Sulaiman, F.S.; Farooqi, J.K.

    1999-01-01

    An analytical model, based on stiffness degradation during fatigue loading, which has been used for fatigue life predictions in the Fiber Reinforced Plastics (FRP), is employed to examine its validity to the fatigue life predictions in the Woven Fabric Reinforced Plastics. The rate of stiffness degradation (dE/dN) has been obtained from the constant amplitude fatigue testing of 8-ply coupons made from prepreg plain-weave woven carbon-carbon fabric having a polyester resin as the matrix material. The test coupons had three different ply stacking sequences, namely, the unidirectional (0)8,and two off axis plied (0,0,+45,-45)s, and (+45,-45,0,0)s orientations. The estimated fatigue lives obtained from the damage rate function dD/dN, which in turn was a function of the stiffness degradation rate dE/dN, were compared with the experimentally observed fatigue life data. It is shown that the stiffness degradation model provides reasonably good correlation between the analytically determined fatigue lives and the experimentally observed fatigue for the plain-weave woven Carbon-Carbon Fabric Reinforced Plastic Composites. (author)

  6. Optimal fabrication processes for unidirectional metal-matrix composites: A computational simulation

    Science.gov (United States)

    Saravanos, D. A.; Murthy, P. L. N.; Morel, M.

    1990-01-01

    A method is proposed for optimizing the fabrication process of unidirectional metal matrix composites. The temperature and pressure histories are optimized such that the residual microstresses of the composite at the end of the fabrication process are minimized and the material integrity throughout the process is ensured. The response of the composite during the fabrication is simulated based on a nonlinear micromechanics theory. The optimal fabrication problem is formulated and solved with non-linear programming. Application cases regarding the optimization of the fabrication cool-down phases of unidirectional ultra-high modulus graphite/copper and silicon carbide/titanium composites are presented.

  7. Optimal fabrication processes for unidirectional metal-matrix composites - A computational simulation

    Science.gov (United States)

    Saravanos, D. A.; Murthy, P. L. N.; Morel, M.

    1990-01-01

    A method is proposed for optimizing the fabrication process of unidirectional metal matrix composites. The temperature and pressure histories are optimized such that the residual microstresses of the composite at the end of the fabrication process are minimized and the material integrity throughout the process is ensured. The response of the composite during the fabrication is simulated based on a nonlinear micromechanics theory. The optimal fabrication problem is formulated and solved with nonlinear programming. Application cases regarding the optimization of the fabrication cool-down phases of unidirectional ultra-high modulus graphite/copper and silicon carbide/titanium composites are presented.

  8. Silica Treatments: A Fire Retardant Strategy for Hemp Fabric/Epoxy Composites

    Directory of Open Access Journals (Sweden)

    Francesco Branda

    2016-08-01

    Full Text Available In this paper, for the first time, inexpensive waterglass solutions are exploited as a new, simple and ecofriendly chemical approach for promoting the formation of a silica-based coating on hemp fabrics, able to act as a thermal shield and to protect the latter from heat sources. Fourier Transform Infrared (FTIR and solid-state Nuclear Magnetic Resonance (NMR analysis confirm the formation of –C–O–Si– covalent bonds between the coating and the cellulosic substrate. The proposed waterglass treatment, which is resistant to washing, seems to be very effective for improving the fire behavior of hemp fabric/epoxy composites, also in combination with ammonium polyphosphate. In particular, the exploitation of hemp surface treatment and Ammonium Polyphosphate (APP addition to epoxy favors a remarkable decrease of the Heat Release Rate (HRR, Total Heat Release (THR, Total Smoke Release (TSR and Specific Extinction Area (SEA (respectively by 83%, 35%, 45% and 44% as compared to untreated hemp/epoxy composites, favoring the formation of a very stable char, as also assessed by Thermogravimetric Analysis (TGA. Because of the low interfacial adhesion between the fabrics and the epoxy matrix, the obtained composites show low strength and stiffness; however, the energy absorbed by the material is higher when using treated hemp. The presence of APP in the epoxy matrix does not affect the mechanical behavior of the composites.

  9. High Temperature Resin/Carbon Nanotube Composite Fabrication

    Science.gov (United States)

    Ghose, Sayata; Watson, Kent A.; Sun, Keun J.; Criss, Jim M.; Siochi, Emilie J.; Connell, John W.

    2006-01-01

    For the purpose of incorporating multifunctionality into advanced composites, blends of phenylethynyl terminated imides-330 (PETI-330) and multi-walled carbon nanotubes (MWCNTs) were prepared, characterized and fabricated into moldings. PETI-330/MWCNT mixtures were prepared at concentrations ranging from 3 to 25 weight percent by dry mixing the components in a ball mill. The resulting powders were characterized for degree of mixing, thermal and rheological properties. Based on the characterization results, PETI-330/MWCNT samples were scaled up to approximately 300 g and used to fabricate moldings by injecting the mixtures at 260-280 deg C into a stainless steel tool followed by curing for 1 h at 371 deg C. The tool was designed to impart a degree of shear during the injection process in an attempt to achieve some alignment of the MWCNTs in the flow direction. Obtained moldings were subsequently characterized for thermal, mechanical, and electrical properties. The degree of dispersion and alignment of MWCNTs were investigated using high-resolution scanning electron microscopy. The preparation and preliminary characterization of PETI-330/MWCNT composites will be discussed.

  10. Microstructured surfaces engineered using biological templates: a facile approach for the fabrication of superhydrophobic surfaces

    Directory of Open Access Journals (Sweden)

    DUSAN LOSIC

    2008-10-01

    Full Text Available The fabrication of microstructured surfaces using biological templates was investigated with the aim of exploring of a facile and low cost approach for the fabrication of structured surfaces with superhydrophobic properties. Two soft lithographic techniques, i.e., replica moulding and nano-imprinting, were used to replicate the surfaces of a biological substrate. Leaves of the Agave plant (Agave attenuate, a cost-free biological template, were used as a model of a biosurface with superhydrophobic properties. The replication process was performed using two polymers: an elastomeric polymer, poly(dimethylsiloxane (PDMS, and a polyurethane (PU based, UV-curable polymer (NOA 60. In the first replication step, negative polymer replicas of the surface of leaves were fabricated, which were used as masters to fabricate positive polymer replicas by moulding and soft imprinting. The pattern with micro and nanostructures of the surface of the leaf possesses superhydrophobic properties, which was successfully replicated into both polymers. Finally, the positive replicas were coated with a thin gold film and modified with self-assembled monolayers (SAMs to verify the importance of the surface chemistry on the hydrophobic properties of the fabricated structures. Wetting (contact angle and structural (light microscopy and scanning electron microscopy characterisation was performed to confirm the hydrophobic properties of the fabricated surfaces (> 150°, as well as the precision and reproducibility of the replication process.

  11. Fabrication of biomimetic superhydrophobic surface using hierarchical polyaniline spheres.

    Science.gov (United States)

    Dong, Xiaofei; Wang, Jixiao; Zhao, Yanchai; Wang, Zhi; Wang, Shichang

    2011-06-01

    Wettability and water-adhesion behavior are the most important properties of solid surfaces from both fundamental and practical aspects. Here, the biomimetic superhydrophobic surface was fabricated via a simple coating process using polyaniline (PANI) microspheres which is covered with PANI nanowires as functional component, and poly-vinyl butyral (PVB, poly-vinyl alcohol crosslinked with n-butylaldehyde) as PANI microsphere adhering improvement agent to the substrate. The obtained surface displays superhydrophobic behavior without any modification with low-surface-energy materials such as thiol- or fluoroalkylsilane. The effects of coating process and the content of PANI microspheres on superhydropbobic behavior were discussed. Combine contact angle, water-adhesion measurements, scanning electronic microscopy (SEM) observations with selected areas energy dispersion spectrometer (EDS), the hydrophobic mechanism was proposed. The superhydrophobicity is attributed to a hierarchical morphology of PANI microspheres and the nature of the material itself. In addition, induced by van der Waals forces, the created superhydrophobic surface here shows the strong water-adhesion behavior. The surface has the combination performance of Lotus leaf and gecko's pad. The special wettability would be of great significance to the liquid microtransport in microfluid devices. The experimental results show that the ordinary coating process is a facile approach for fabrication of superhydrophobic surfaces.

  12. Fabrication of metal-matrix composites and adaptive composites using ultrasonic consolidation process

    International Nuclear Information System (INIS)

    Kong, C.Y.; Soar, R.C.

    2005-01-01

    Ultrasonic consolidation (UC) has been used to embed thermally sensitive and damage intolerant fibres within aluminium matrix structures using high frequency, low amplitude, mechanical vibrations. The UC process can induce plastic flow in the metal foils being bonded, to allow the embedding of fibres at typically 25% of the melting temperature of the base metal and at a fraction of the clamping force when compared to fusion processes. To date, the UC process has successfully embedded Sigma silicon carbide (SiC) fibres, shape memory alloy wires and optical fibres, which are presented in this paper. The eventual aim of this research is targeted at the fabrication of adaptive composite structures having the ability to measure external stimuli and respond by adapting their structure accordingly, through the action of embedded active and passive functional fibres within a freeform fabricated metal-matrix structure. This paper presents the fundamental studies of this research to identify embedding methods and working range for the fabrication of adaptive composite structures. The methods considered have produced embedded fibre specimens in which large amounts of plastic flow have been observed, within the matrix, as it is deformed around the fibres, resulting in fully consolidated specimens without damage to the fibres. The microscopic observation techniques and macroscopic functionality tests confirms that the UC process could be applied to the fabrication of metal-matrix composites and adaptive composites, where fusion techniques are not feasible and where a 'cold' process is necessary

  13. Surface activation of dyed fabric for cellulase treatment.

    Science.gov (United States)

    Schimper, Christian B; Ibanescu, Constanta; Bechtold, Thomas

    2011-10-01

    Surface activation of fabric made from cellulose fibres, such as viscose, lyocell, modal fibres and cotton, can be achieved by printing of a concentrated NaOH-containing paste. From the concentration of reducing sugars formed in solution, an increase in intensity of the cellulase hydrolysis by a factor of six to eight was observed, which was mainly concentrated at the activated parts of the fabric surface. This method of local activation is of particular interest for modification of materials that have been dyed with special processes to attain an uneven distribution of dyestuff within the yarn cross-section, e.g., indigo ring-dyed denim yarn for jeans production. Fabrics made from regenerated cellulose fibres were used as model substrate to express the effects of surface activation on indigo-dyed material. Wash-down experiments on indigo-dyed denim demonstrated significant colour removal from the activated surface at low overall weight loss of 4-5%. The method is of relevance for a more eco-friendly processing of jeans in the garment industry. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  14. Improved Fabrication of Ceramic Matrix Composite/Foam Core Integrated Structures

    Science.gov (United States)

    Hurwitz, Frances I.

    2009-01-01

    The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heatflux environments (150 W/cm2) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same pick location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by

  15. Fabrication of superhydrophobic wood surfaces via a solution-immersion process

    Science.gov (United States)

    Liu, Changyu; Wang, Shuliang; Shi, Junyou; Wang, Chengyu

    2011-11-01

    Superhydrophobic wood surfaces were fabricated from potassium methyl siliconate (PMS) through a convenient solution-immersion method. The reaction involves a hydrogen bond assembly and a polycondensation process. The silanol was formed by reacting PMS aqueous solution with CO2, which was assembled on the wood surface via hydrogen bonds with the wood surface -OH groups. The polymethylsilsesquioxane coating was obtained through the polycondensation reaction of the hydroxyl between wood and silanol. The morphology of products were characterized using a scanning electron microscope (SEM), the surface chemical composition was determined using energy dispersive X-ray analysis (EDXA), Fourier transform infrared spectroscopy (FT-IR), thermogravimetry (TGA) and contact angle measurement. Analytical results revealed that rough protuberances uniformly covered the wood surface, thus transforming the wood surface from hydrophilic to superhydrophobic. The water contact angle of the superhydrophobic wood surface was about 153° and a sliding angle was 4.6°.

  16. Polycaprolactone/starch composite: Fabrication, structure, properties, and applications.

    Science.gov (United States)

    Ali Akbari Ghavimi, Soheila; Ebrahimzadeh, Mohammad H; Solati-Hashjin, Mehran; Abu Osman, Noor Azuan

    2015-07-01

    Interests in the use of biodegradable polymers as biomaterials have grown. Among the different polymeric composites currently available, the blend of starch and polycaprolactone (PCL) has received the most attention since the 1980s. Novamont is the first company that manufactured a PCL/starch (SPCL) composite under the trademark Mater-Bi®. The properties of PCL (a synthetic, hydrophobic, flexible, expensive polymer with a low degradation rate) and starch (a natural, hydrophilic, stiff, abundant polymer with a high degradation rate) blends are interesting because of the composite components have completely different structures and characteristics. PCL can adjust humidity sensitivity of starch as a biomaterial; while starch can enhance the low biodegradation rate of PCL. Thus, by appropriate blending, SPCL can overcome important limitations of both PCL and starch components and promote controllable behavior in terms of mechanical properties and degradation which make it suitable for many biomedical applications. This article reviewed the different fabrication and modification methods of the SPCL composite; different properties such as structural, physical, and chemical as well as degradation behavior; and different applications as biomaterials. © 2014 Wiley Periodicals, Inc.

  17. Rapid fabrication of large-area, corrosion-resistant superhydrophobic Mg alloy surfaces.

    Science.gov (United States)

    Xu, Wenji; Song, Jinlong; Sun, Jing; Lu, Yao; Yu, Ziyuan

    2011-11-01

    A superhydrophobic magnesium (Mg) alloy surface was successfully fabricated via a facile electrochemical machining process, and subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphologies and chemical compositions were investigated using a scanning electron microscope (SEM) equipped with an energy-dispersive spectroscopy (EDS) and a Fourier-transform infrared spectrophotometer (FTIR). The results show hierarchal rough structures and an FAS film with a low surface energy on the Mg alloy surfaces, which confers good superhydrophobicity with a water contact angle of 165.2° and a water tilting angle of approximately 2°. The processing conditions, such as the processing time and removal rate per unit area at a constant removal mass per unit area, were investigated to determine their effects on the superhydrophobicity. Interestingly, when the removal mass per unit area is constant at approximately 11.10 mg/cm(2), the superhydrophobicity does not change with the removal rate per unit area. Therefore, a superhydrophobic Mg alloy surface can be rapidly fabricated based on this property. A large-area superhydrophobic Mg alloy surface was also fabricated for the first time using a small-area moving cathode. The corrosion resistance and durability of the superhydrophobic surfaces were also examined.

  18. Fabrication and mechanical evaluation of hydroxyapatite/oxide nano-composite materials

    Energy Technology Data Exchange (ETDEWEB)

    Mohamed, Khaled R., E-mail: Kh_rezk1966@yahoo.com [Biomaterials Dept., National Research Centre, El-Behoos St., Cairo (Egypt); Beherei, Hanan H. [Biomaterials Dept., National Research Centre, El-Behoos St., Cairo (Egypt); Physics Dept., Faculty of Science, El-Taif University (Saudi Arabia); El Bassyouni, Gehan T. [Biomaterials Dept., National Research Centre, El-Behoos St., Cairo (Egypt); Medical Physics Dept., Faculty of Medicine, El-Taif University (Saudi Arabia); El Mahallawy, Nahed [Design and Production Engineering Department, Faculty of Engineering, Ain Shams University on secondment to the German University in Cairo (Egypt)

    2013-10-15

    In the current study, the semiconducting metal oxides such as nano-ZnO and SiO{sub 2} powders were prepared via sol–gel technique and conducted on nano-hydroxyapatite (nHA) which was synthesized by chemical precipitation. The properties of fabricated nano-structured composites containing different ratios of HA, ZnO and SiO{sub 2} were examined using X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectroscopy, scanning electron microscope (SEM) and transmission electron microscope (TEM) techniques. The effect of the variation of ratios between the three components on mechanical, microstructure and in-vitro properties was assessed to explore the possibility of enhancing these properties. The results proved that the mechanical properties exhibited an increment with increasing the ZnO content at the extent of HA. In-vitro study proved the formation and nucleation of apatite onto the surface of the fabricated composites after one week of immersion. It is concluded that HA composites containing SiO{sub 2} or SiO{sub 2}/ZnO content had a suitable mechanical properties and ability to form apatite particles onto the composite surface. Based on bioactivity behavior, Si-HA is more bioactive than pure hydroxyapatite and nano-arrangements will provide an interface for better bone formation. Therefore, these nano-composites will be promising as bone substitutes especially in load bearing sites. - Graphical abstract: Nano-structures of (a) HA, (b) ZnO and (c) SiO{sub 2} powders. Highlights: • The nano-structured composites containing different ratios of HA, ZnO and SiO{sub 2} were prepared. • ZnO helps improve the mechanical properties of HA composites. • SiO{sub 2} helps improve the bioactivity of HA composites.

  19. Study on the friction and wear properties of carbon fabric composites reinforced with micro- and nano-particles

    International Nuclear Information System (INIS)

    Zhang Zhaozhu; Su Fenghua; Wang Kun; Jiang Wei; Men Xuehu; Liu Weimin

    2005-01-01

    The carbon fabric composites filled with the particulates of polyfluo-150 wax (PFW), nano-particles of ZnO (nano-ZnO), and nano-particles of SiC (nano-SiC), respectively, were prepared by dip-coating of the carbon fabric in a phenolic resin containing the particulates to be incorporated and the successive curing. The friction and wear behaviors of the carbon fabric composites sliding against AISI-1045 steel in a pin-on-disk configuration are evaluated on a Xuanwu-III high-temperature friction and wear tester. The morphologies of the worn surfaces of the filled carbon fabric composites and the counterpart steel pins are analyzed by means of scanning electron microscopy. The effect of the fillers on the adhesion strength of the adhesive is evaluated using a DY35 universal materials tester. It is found that the fillers PFW, nano-ZnO, and nano-SiC contribute to significantly increasing anti-wear abilities of the carbon fabric composites, however, nano-SiC increase the friction coefficient of the carbon fabric composites. The wear rates of the composites at elevated temperature above 180 deg. C are much larger than that below 180 deg. C, which attribute to the degradation and decomposition of the adhesive resin at an excessively elevated temperature. That the interface bonding strength among the carbon fabric, the adhesive, and the particles is significantly increased after solidification and with the transferred film of the varied features largely account for the increased wear-resistance of the filled carbon fabric composites as compared with the unfilled one

  20. Magnesium based composites fabricated by low pressure infiltration

    International Nuclear Information System (INIS)

    Johansson, P.; Micski, A.; Savage, S.J.

    1993-01-01

    Magnesiumbased fiber composites have been produced by so called low pressure infiltration. The initial material consist of 'saffil' pre-forms and two magnesium alloys, Mg-9Al-1Zn and WE 54 (approximate composition Mg-5Y-1.5Nd-2(Tb,Er,Dy,Gd)-0.5Zr), and pure magnesium. The preforms consists of 10-30 vol% of short fibers linked together by SiO 2 or Al 2 O 3 . Three different routes have been tested in the search for a good low pressure infiltration method. The experiments cover corrosion testing in NaCl-solution, sliding wear, abrasion and erosion testing. Of the tested infiltration methods the best results were obtained in a resistance heated evacuable furnace, in which the metal was molted in a steel crucible and the preform was conveyed into the melt under protective atmosphere. The infiltration takes place at atmospheric pressure and the cooling is performed in a sealed tube in air. The microscopy studies shows that low pressure infiltrated composites contain considerable amounts of porosity in distinction from those fabricated by squeeze casting. The corrosion test has shown that in the tested environment the alloy WE 54 has good corrosion resistance while Mg-9Al-1Zn and pure magnesium show low corrosion resistance. The influence of fibres in the matrix seems to be very small. Both magnesium and the alloy Mg-9Al-1Zn show for two body abrasion an almost linear improvement of abrasion resistance with increased fiber content. Pure magnesium shows decreasing erosion resistance with increasing fibre content. The Mg-9Al-1Zn-alloy appears to show a maximum in erosion resistance at 10 vol% fibers. In sliding wear the materials show an optimum initial and steady state wear resistance at a fiber content of about 10%. In general Al 2 O 3 -binder gives better wear resistance than SiO 2 -binder. Tensile testing was performed on low pressure infiltrated and squeeze cast composites with WE 54 matrix. It shows that the low pressure infiltrated composites are inferior to those

  1. Fabrication and modelling of 3-3 piezoelectric composites

    Energy Technology Data Exchange (ETDEWEB)

    Perry, Andrew John

    2002-07-01

    Three-dimensional modelling of a 3-3 piezoelectric structure was carried out using ANSYS finite element modelling software. Hydrophone figures of merit were calculated for structures with increasing amounts of interconnecting porosity. In addition to air being the second phase, polymer fillers were added to the three dimensional model in order to observe the effect of polymer Young's modulus and Poisson's ratio on the piezoelectric response of the composite material. Results show that increasing the porosity has the effect of improving the hydrostatic piezoelectric properties for applications such as low frequency hydrophones. The optimum amount of porosity depends on the figure of merit to be maximised. In order to validate model predictions, porous piezoelectric structures were fabricated by either the BurPS (Burnt out Polymer Spheres) method or polymer foam reticulation. Corresponding measurements of piezoelectric coefficients were carried out on the porous samples. Experimental results confirmed finite element modelling predictions. PZT-porosity composites and PZT-polymer composites were produced exhibiting superior hydrostatic strain constant (d{sub h}), hydrostatic voltage constant (g{sub h}) and hydrostatic figure of merit (d{sub h}g{sub h}) compared to that of dense PZT. (author)

  2. Effect of gamma radiation on the performance of jute fabrics-reinforced polypropylene composites

    Energy Technology Data Exchange (ETDEWEB)

    Haydaruzzaman [Department of Physics, Jahangirnagar University, Savar, Dhaka (Bangladesh); Khan, Ruhul A. [Radiation and Polymer Chemistry Laboratory, Institute of Nuclear Science and Technology, Bangladesh Atomic Energy Commission, G. P.O. Box 3787, Dhaka 1000 (Bangladesh); Khan, Mubarak A. [Radiation and Polymer Chemistry Laboratory, Institute of Nuclear Science and Technology, Bangladesh Atomic Energy Commission, G. P.O. Box 3787, Dhaka 1000 (Bangladesh)], E-mail: makhan.inst@gmail.com; Khan, A.H.; Hossain, M.A. [Department of Physics, Jahangirnagar University, Savar, Dhaka (Bangladesh)

    2009-11-15

    Jute fabrics-reinforced polypropylene (PP) composites (50% fiber) were prepared by compression molding. Composites were fabricated with non-irradiated jute fabrics/non-irradiated PP (C-0), non-irradiated jute fabrics/irradiated PP (C-1), irradiated jute fabrics/non-irradiated PP (C-2) and irradiated jute fabrics/irradiated PP (C-3). It was found that C-3 composite performed the best mechanical properties over other composites. Total radiation dose varied from 250-1000 krad and composites made of using 500 krad showed the best results. The optimized values (C-3 composites) for tensile strength (TS), bending strength (BS) and impact strength (IS) were found to be 63 MPa, 73 MPa and 2.93 kJ/m{sup 2}, respectively.

  3. Facile fabrication of superhydrophobic surface with nanowire structures on nickel foil

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xia, E-mail: zx@henu.edu.cn [Laboratory of Special Functional Materials, Henan University, Kaifeng 475001 (China); Guo, Yonggang [School of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450007 (China); Liu, Yue; Yang, Xue; Pan, Jieqiong; Zhang, Pingyu [Laboratory of Special Functional Materials, Henan University, Kaifeng 475001 (China)

    2013-12-15

    A simple solution immersion method was developed for the preparation of superhydrophobic surface with nanowire structures on magnetic nickel substrate. The morphology feature, chemical composition and superhydrophobicity of the resultant surface were analyzed by means of scanning electron microscopy, X-ray powder diffraction, X-ray photoelectron spectrum and water contact angle measurements, respectively. The surface wettability could be easily changed from superhydrophilic to superhydrophobic by a simple chemical modification with stearic acid. It is confirmed that the synergic effect of the surface microstructure and surface free energy contribute to the unique water repellence. Interestingly, the superhydrophobic nickel foil can be used to fabricate a miniature magnetic boat with a controlled movement on water surface.

  4. Electromagnetic absorption behaviour of ferrite loaded three phase carbon fabric composites

    Science.gov (United States)

    Jagatheesan, Krishnasamy; Ramasamy, Alagirusamy; Das, Apurba; Basu, Ananjan

    2018-02-01

    This article investigates the electromagnetic absorption behaviours of carbon helical yarn fabric reinforced composites and manganese-zinc (Mn-Zn) ferrite particles loaded 3 phase fabric composites. A carbon helical yarn having stainless steel core was prepared and made into single jersey knitted fabric. The composite was prepared by sandwiching a fabric with polypropylene films and thermal pressed. The absorption values of helical yarn fabric composite was observed to be less in the C band region (4-8 GHz). For improving the absorption coefficients of composite, Mn-Zn ferrite particles were dispersed in the polypropylene (PP) composite. The ferrite loaded PP composites exhibited better permittivity and permeability values, hence the absorption loss of the composite was improved. The helical yarn fabric reinforced with Mn-Zn ferrite/PP composite showed larger absorption coefficients than virgin PP/fabric composite. The change in thermal stability and particle size distribution in the Mn-Zn ferrite/PP composite was also analyzed. At higher ferrite concentration, bimodal particle distribution was observed which increased the conductivity and shielding effectiveness (SE) of the composite. In addition, complex permittivity value was also increased for higher incident frequency (4-8 GHz). As the ferrite content increases, the dielectric loss and magnetic permeability of PP/ferrite increases due to increased magnetic loss. Hence, ferrite loaded PP composite showed the total SE of -14.2 dB with the absorption coefficients of 0.717. The S1C7 fabric composite having ferrite dispersion showed the better absorption loss and lower reflection coefficient of 14.2 dB and 0.345 respectively compared to virgin PP/helical yarn fabric composite. The increasing ferrite content (45 wt%) improved the absorption loss and total SE. Though, ferrite based fabric composite exhibits moderate absorptive shielding, it can be used as shielding panels in the electronic industries.

  5. Fabrication of bioinspired composite nanofiber membranes with robust superhydrophobicity for direct contact membrane distillation.

    Science.gov (United States)

    Liao, Yuan; Wang, Rong; Fane, Anthony G

    2014-06-03

    The practical application of membrane distillation (MD) for water purification is hindered by the absence of desirable membranes that can fulfill the special requirements of the MD process. Compared to the membranes fabricated by other methods, nanofiber membranes produced by electrospinning are of great interest due to their high porosity, low tortuosity, large surface pore size, and high surface hydrophobicity. However, the stable performance of the nanofiber membranes in the MD process is still unsatisfactory. Inspired by the unique structure of the lotus leaf, this study aimed to develop a strategy to construct superhydrophobic composite nanofiber membranes with robust superhydrophobicity and high porosity suitable for use in MD. The newly developed membrane consists of a superhydrophobic silica-PVDF composite selective skin formed on a polyvinylidene fluoride (PVDF) porous nanofiber scaffold via electrospinning. This fabrication method could be easily scaled up due to its simple preparation procedures. The effects of silica diameter and concentration on membrane contact angle, sliding angle, and MD performance were investigated thoroughly. For the first time, the direct contact membrane distillation (DCMD) tests demonstrate that the newly developed membranes are able to present stable high performance over 50 h of testing time, and the superhydrophobic selective layer exhibits excellent durability in ultrasonic treatment and a continuous DCMD test. It is believed that this novel design strategy has great potential for MD membrane fabrication.

  6. Ballistic Performance of Mallow and Jute Natural Fabrics Reinforced Epoxy Composites in Multilayered Armor

    OpenAIRE

    Nascimento, Lucio Fabio Cassiano; Louro, Luis Henrique Leme; Monteiro, Sergio Neves; Gomes, Alaelson Vieira; Marçal, Rubens Lincoln Santana Blazutti; Lima Júnior, Édio Pereira; Margem, Jean Igor

    2017-01-01

    Natural fiber reinforced polymer composites have recently been investigated as a component of multilayered armor system (MAS). These composites were found to present advantages when replacing conventional high strength synthetic aramid fabric laminate composite (KevlarTM, with same thickness, as MAS second layer. Continuous and loose natural fibers were up to now mostly used to reinforce these ballistic composites. Only two natural fabrics reinforced polymer composite were so far used with sa...

  7. Fabrication and characterization of high impact hybrid matrix composites from thermoset resin and dyneema-glass fabric reinforcement

    Science.gov (United States)

    Patel, R. H.; Sharma, S.; Pansuriya, T.; Malgani, E. V.; Sevkani, V.

    2018-05-01

    Hybrid composites have been fabricated by hand lay-up technique with epoxy resin and diethylene tri amine as a hardener for high impact energy absorption with sandwich stacking of different reinforcements of dyneema and glass fabric. High impact grade composites are nowadays gaining a lot of importance in the field of high mechanical load bearing applications, ballistics and bulletproofing. The present work emphases on the fabrication and mechanical properties of the hybrid composites of cut resistant dyneema fabric along with glass fabric reinforced in the thermosetting resin. i.e. epoxy. The prime importance while fabricating such materials have been given to the processing along with selection of the raw materials. High impact resistive materials with low density and henceforth low weight have been manufactured and characterized by IZOD impact tester, UTM, Archimedes density meter and SEM. Throughout the work, satisfactory results have been obtained. Impact resistance was observed to be boosted three times as that of the reference sample of glass fabric and epoxy. The density of the hybrid composite is observed to be 25% as that of the reference sample.

  8. Comparison of mechanical properties for polyamide 12 composite-based biomaterials fabricated by fused filament fabrication and injection molding

    Science.gov (United States)

    Rahim, Tuan Noraihan Azila Tuan; Abdullah, Abdul Manaf; Akil, Hazizan Md; Mohamad, Dasmawati

    2016-12-01

    The emergence of 3D printing technology known as fused filament fabrication (FFF) has offered the possibility of producing an anatomically accurate, patient specific implant with more affordable prices. The only weakness of this technology is related to incompatibility and lack of properties of current material to be applied in biomedical. Therefore, this study aims to develop a new, polymer composite-based biomaterial that exhibits a high processability using FFF technique, strong enough and shows acceptable biocompatibility, and safe for biomedical use. Polyamide 12 (PA12), which meets all these requirements was incorporated with two bioceramic fillers, zirconia and hydroxyapatite in order to improve the mechanical and bioactivity properties. The obtained mechanical properties were compared with injection-molded specimens and also a commercial biomedical product, HAPEXTM which is composed of hydroxyapatite and polyethylene. The yield strength and modulus of the PA12 composites increased steadily with increasing filler loading. Although the strength of printed PA12 composites were reduced compared with injection molded specimen, but still higher than HAPEXTM material. The higher surface roughness obtained by printed PA12 was expected to enhance the cell adhesion and provide better implant fixation.

  9. Fabrication of CTP/HAp novel gradient composite bioceramics

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Calcium-titanium-phosphate(CaTi4(PO4)6, CTP)/hydroxyapatite(HAp) is a kind of novel gradient composite bioceramics,which has excellent biocompatibility and bioactivity. CTP ceramic film was synthesized one-step on the surface of titanium using micro-arc oxidation(MAO). The CTP/HAp composite bioceramics were prepared by soaking CTP film in HAp inducing solution for several days. XRD, SEM and EDX were used to characterize the bio-ceramic films phase and composition, morphology and component. The influence of electrolyte molar ratio of Ca to P and the current density to the synthesis of film was studied, and the optimized value of parameters above were 1/6 and 15A/dm2. The parameters of HAp inducing solution, such as component and pH value were also studied and the best pH value which is adjusted by NaOH is 6.4.

  10. Fabrication of piezoresistive microcantilever using surface micromachining technique for biosensors

    Energy Technology Data Exchange (ETDEWEB)

    Na, Kwang-Ho [Department of Electrical Engineering and Nano-Bio Research Center, Myongji University, Yongin, Gyeonggido 449-728 (Korea, Republic of); Kim, Yong-Sang [Department of Electrical Engineering and Nano-Bio Research Center, Myongji University, Yongin, Gyeonggido 449-728 (Korea, Republic of); Kang, C.J. [Department of Physics and Nano-Bio Research Center, Myongji University, San38-2 Namdong, Yongin, Gyeonggido 449-728 (Korea, Republic of)]. E-mail: cjkang@mju.ac.kr

    2005-11-15

    A microcantilever-based biosensor with piezoresistor has been fabricated using surface micromachining technique, which is cost effective and simplifies a fabrication procedure. In order to evaluate the characteristics of the cantilever, the cystamine terminated with thiol was covalently immobilized on the gold-coated side of the cantilever and glutaraldehyde that would be bonded with amine group in the cystamine was injected subsequently. This process was characterized by measuring the deflection of the cantilever in real time monitoring. Using a piezoresistive read-out and a well-known optical beam deflection method as well, the measurement of deflection was carried out. The sensitivity of piezoresistive method is good enough compared with that of optical beam deflection method.

  11. Facile fabrication of iron-based superhydrophobic surfaces via electric corrosion without bath

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Qinghe [College of Materials Science and Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China); Liu, Hongtao, E-mail: liuht100@126.com [College of Materials Science and Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China); Chen, Tianchi [College of Mechanical & Electrical Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China); Wei, Yan; Wei, Zhu [College of Materials Science and Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China)

    2016-04-30

    Graphical abstract: - Highlights: • This paper investigates the fabrication techniques towards superhydrophobic surface on carbon steel substrate via electric corrosion without a bath. • It has a vital significance to the industrialization of the fabrication of superhydrophobic surface on hard metal due to the advantages such as low cost, high efficiency, can be prepared in a large area, easy to construct in the field. • The preparation approach is so facile and time-saving that it delivers an opportunity to construct a superhydrophobic surface on carbon steel substrate and provides the feasibility for industrial application of superhydrophobic surface. • The as-prepared surface has many excellent properties, like low adhesive property, anti-corrosion ability, mechanical durability and anti-icing performance. - Abstract: Superhydrophobic surface is of wide application in the field of catalysis, lubrication, waterproof, biomedical materials, etc. The superhydrophobic surface based on hard metal is worth further study due to its advantages of high strength and wear resistance. This paper investigates the fabrication techniques towards superhydrophobic surface on carbon steel substrate via electric corrosion and studies the properties of as-prepared superhydrophobic surface. The hydrophobic properties were characterized by a water sliding angle (SA) and a water contact angle (CA) measured by the Surface tension instrument. A Scanning electron microscope was used to analyze the structure of the corrosion surface. The surface compositions were characterized by an Energy Dispersive Spectrum. The Electrochemical workstation was used to measure its anti-corrosion property. The anti-icing performance was characterized by a steam-freezing test in Environmental testing chamber. The SiC sandpaper and 500 g weight were used to test the friction property. The research result shows that the superhydrophobic surface can be successfully fabricated by electrocorrosion on

  12. Biomimetic superhydrophobic surface of high adhesion fabricated with micronano binary structure on aluminum alloy.

    Science.gov (United States)

    Liu, Yan; Liu, Jindan; Li, Shuyi; Liu, Jiaan; Han, Zhiwu; Ren, Luquan

    2013-09-25

    Triggered by the microstructure characteristics of the surfaces of typical plant leaves such as the petals of red roses, a biomimetic superhydrophobic surface with high adhesion is successfully fabricated on aluminum alloy. The essential procedure is that samples were processed by a laser, then immersed and etched in nitric acid and copper nitrate, and finally modified by DTS (CH3(CH2)11Si(OCH3)3). The obtained surfaces exhibit a binary structure consisting of microscale crater-like pits and nanoscale reticula. The superhydrophobicity can be simultaneously affected by the micronano binary structure and chemical composition of the surface. The contact angle of the superhydrophobic surface reaches up to 158.8 ± 2°. Especially, the surface with micronano binary structure is revealed to be an excellent adhesive property with petal-effect. Moreover, the superhydrophobic surfaces show excellent stability in aqueous solution with a large pH range and after being exposed long-term in air. In this way, the multifunctional biomimetic structural surface of the aluminum alloy is fabricated. Furthermore, the preparation technology in this article provides a new route for other metal materials.

  13. Hydrothermal fabrication of hydroxyapatite on the PEG-grafted surface of wood from Chinese Glossy Privet

    Science.gov (United States)

    Wang, Ning; Cai, Chuanjie; Cai, Dongqing; Cheng, Junjie; Li, Shengli; Wu, Zhengyan

    2012-10-01

    Wood-hydroxyapatite composite material was developed by depositing hydrated calcium hydrogen phosphate (HCHP) on the surface of wood from Chinese Glossy Privet (CGP) with polyethylene glycol (PEG, HO(CH2CH2O)nH) as the grafting agent and subsequent hydrothermal vapor treatment. The results illustrated that HCHP could adhere quickly and strongly on the PEG-grafted wood surface. Moreover, this HCHP could be efficiently transformed to hydroxyapatite (HA, Ca10(PO4)6(OH)2) by hydrothermal vapor treatment. IR, XRD analysis and SEM observation indicated that the fabricated hydroxyapatite was pure and its morphology was uniform and microporous. This work provides a new fabricating approach of biocompatible material which may have some potential applications as bone-repairing material.

  14. Fabrication of superhydrophobic surface on zinc substrate by 3-trifluoromethylbenzene diazonium tetrafluoroborate salts

    Science.gov (United States)

    Li, Hong; Huang, Chengya; Zhang, Long; Lou, Wanqiu

    2014-09-01

    In this study we report a new and efficient method of fabricating superhydrophobic surface on zinc plate modified with 3-trifluoromethylbenzene diazonium tetrafluoroborate salts (CF3BD), which shows a water contact angle of 160° for a 4 μl water droplet and a low sliding angle of about 1°. The morphology and chemical composition of as-prepared superhydrophobic zinc surfaces are investigated by means of scanning electron microscopy (SEM), electron probe microanalyzer (EPMA) and FT-IR spectrum. The results show that the organic layers formed on zinc plate surface are provided with the special hierarchical porous microstructure and the low surface energy, which lead to the superhydrophobicity surface on the modified zinc.

  15. Fabrication and characterization of magnetic composite membrane pressure sensor

    KAUST Repository

    Khan, Mohammed Asadullah

    2016-04-20

    This paper describes a magnetic field powered pressure sensor, which comprises a coil array and a magnetic composite membrane. The composite membrane is made by embedding a ribbon of the amorphous soft magnetic alloy Vitrovac®, in a 17 mm x 25 mm x 1.5 mm Polydimethylsiloxane (PDMS) layer. PDMS is chosen for its low Young\\'s modulus and the amorphous alloy for its high permeability. The membrane is suspended 1.5 mm above a 17x19 array of microfabricated planar coils. The coils are fabricated by patterning a 620 nm thick gold layer. Each coil occupies an area of 36000 μm2 and consists of 14 turns. The sensor is tested by subjecting it to pressure and simultaneously exciting it by a 24 A/m, 100 kHz magnetic field. A pressure change from 0 kPa to 5.1 kPa, results in a 5400 ppm change in the voltage output.

  16. Fabrication and characterization of magnetic composite membrane pressure sensor

    KAUST Repository

    Khan, Mohammed Asadullah; Alfadhel, Ahmed; Kosel, Jü rgen; Bakolka, M.

    2016-01-01

    This paper describes a magnetic field powered pressure sensor, which comprises a coil array and a magnetic composite membrane. The composite membrane is made by embedding a ribbon of the amorphous soft magnetic alloy Vitrovac®, in a 17 mm x 25 mm x 1.5 mm Polydimethylsiloxane (PDMS) layer. PDMS is chosen for its low Young's modulus and the amorphous alloy for its high permeability. The membrane is suspended 1.5 mm above a 17x19 array of microfabricated planar coils. The coils are fabricated by patterning a 620 nm thick gold layer. Each coil occupies an area of 36000 μm2 and consists of 14 turns. The sensor is tested by subjecting it to pressure and simultaneously exciting it by a 24 A/m, 100 kHz magnetic field. A pressure change from 0 kPa to 5.1 kPa, results in a 5400 ppm change in the voltage output.

  17. Laser assisted fabrication of random rough surfaces for optoelectronics

    Energy Technology Data Exchange (ETDEWEB)

    Brissonneau, V., E-mail: vincent.brissonneau@im2np.fr [Thales Optronique SA, Avenue Gay-Lussac, 78995 Elancourt (France); Institut Materiaux Microelectronique Nanosciences de Provence, Aix Marseille Universite, Avenue Escadrille Normandie Niemen, 13397 Marseille (France); Escoubas, L. [Institut Materiaux Microelectronique Nanosciences de Provence, Aix Marseille Universite, Avenue Escadrille Normandie Niemen, 13397 Marseille (France); Flory, F. [Institut Materiaux Microelectronique Nanosciences de Provence, Ecole Centrale Marseille, Marseille (France); Berginc, G. [Thales Optronique SA, Avenue Gay-Lussac, 78995 Elancourt (France); Maire, G.; Giovannini, H. [Institut Fresnel, Aix Marseille Universite, Avenue Escadrille Normandie Niemen, 13397 Marseille (France)

    2012-09-15

    Highlights: Black-Right-Pointing-Pointer Random rough surfaces are photofabricated using an argon ion laser. Black-Right-Pointing-Pointer Speckle and surface correlation function are linked. Black-Right-Pointing-Pointer Exposure beam is modified allowing tuning the correlation. Black-Right-Pointing-Pointer Theoretical examples are presented. Black-Right-Pointing-Pointer Experimental results are compared with theoretical expectation. - Abstract: Optical surface structuring shows great interest for antireflective or scattering properties. Generally, fabricated surface structures are periodical but random surfaces that offer new degrees of freedom and possibilities by the control of their statistical properties. We propose an experimental method to create random rough surfaces on silicon by laser processing followed by etching. A photoresist is spin coated onto a silicon substrate and then exposed to the scattering of a modified laser beam. The beam modification is performed by using a micromirror matrix allowing laser beam shaping. An example of tuning is presented. An image composed of two white circles with a black background is displayed and the theoretical shape of the correlation is calculated. Experimental surfaces are elaborated and the correlation function calculated from height mapping. We finally compared the experimental and theoretical correlation functions.

  18. Surface analysis of graphite fiber reinforced polyimide composites

    Science.gov (United States)

    Messick, D. L.; Progar, D. J.; Wightman, J. P.

    1983-01-01

    Several techniques have been used to establish the effect of different surface pretreatments on graphite-polyimide composites. Composites were prepared from Celion 6000 graphite fibers and the polyimide LARC-160. Pretreatments included mechanical abrasion, chemical etching and light irradiation. Scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) were used in the analysis. Contact angle of five different liquids of varying surface tensions were measured on the composites. SEM results showed polymer-rich peaks and polymer-poor valleys conforming to the pattern of the release cloth used durng fabrication. Mechanically treated and light irradiated samples showed varying degrees of polymer peak removal, with some degradation down to the graphite fibers. Minimal changes in surface topography were observed on concentrations of surface fluorine even after pretreatment. The light irradiation pretreatment was most effective at reducing surface fluorine concentrations whereas chemical pretreatment was the least effective. Critical surface tensions correlated directly with the surface fluorine to carbon ratios as calculated from XPS.

  19. Fabrication of superhydrophobic surface on zinc substrate by 3-trifluoromethylbenzene diazonium tetrafluoroborate salts

    International Nuclear Information System (INIS)

    Li, Hong; Huang, Chengya; Zhang, Long; Lou, Wanqiu

    2014-01-01

    Graphical abstract: - Highlights: • Fabrication of stable superhydrophobic Zn surfaces by a reaction with 3-trifluoromethylbenzene diazonium tetrafluoroborate salts. • The highest water contact angle was 160°, and a low sliding angle of about 1°. • The superhydrophobicity was related with the special hierarchical porous microstructure and the low surface energy. • This procedure is facile and effective. - Abstract: In this study we report a new and efficient method of fabricating superhydrophobic surface on zinc plate modified with 3-trifluoromethylbenzene diazonium tetrafluoroborate salts (CF 3 BD), which shows a water contact angle of 160° for a 4 μl water droplet and a low sliding angle of about 1°. The morphology and chemical composition of as-prepared superhydrophobic zinc surfaces are investigated by means of scanning electron microscopy (SEM), electron probe microanalyzer (EPMA) and FT-IR spectrum. The results show that the organic layers formed on zinc plate surface are provided with the special hierarchical porous microstructure and the low surface energy, which lead to the superhydrophobicity surface on the modified zinc

  20. Fabrication of superhydrophobic surface on zinc substrate by 3-trifluoromethylbenzene diazonium tetrafluoroborate salts

    Energy Technology Data Exchange (ETDEWEB)

    Li, Hong, E-mail: lihong@gdut.edu.cn [School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou 510090 (China); Huang, Chengya; Zhang, Long; Lou, Wanqiu [College of Materials Science and Engineering, South China University of Technology, Guangzhou 510641 (China)

    2014-09-30

    Graphical abstract: - Highlights: • Fabrication of stable superhydrophobic Zn surfaces by a reaction with 3-trifluoromethylbenzene diazonium tetrafluoroborate salts. • The highest water contact angle was 160°, and a low sliding angle of about 1°. • The superhydrophobicity was related with the special hierarchical porous microstructure and the low surface energy. • This procedure is facile and effective. - Abstract: In this study we report a new and efficient method of fabricating superhydrophobic surface on zinc plate modified with 3-trifluoromethylbenzene diazonium tetrafluoroborate salts (CF{sub 3}BD), which shows a water contact angle of 160° for a 4 μl water droplet and a low sliding angle of about 1°. The morphology and chemical composition of as-prepared superhydrophobic zinc surfaces are investigated by means of scanning electron microscopy (SEM), electron probe microanalyzer (EPMA) and FT-IR spectrum. The results show that the organic layers formed on zinc plate surface are provided with the special hierarchical porous microstructure and the low surface energy, which lead to the superhydrophobicity surface on the modified zinc.

  1. Fabrication of nanocrystalline hydroxyapatite doped degradable composite hollow fiber for guided and biomimetic bone tissue engineering

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Ning [Department of Bioengineering, Clemson University, Clemson, SC, 29634 (United States); Nichols, Heather L. [Department of Bioengineering, Clemson University, Clemson, SC, 29634 (United States); Tylor, Shila [Department of Bioengineering, Clemson University, Clemson, SC, 29634 (United States); Wen Xuejun [Department of Bioengineering, Clemson University, Clemson, SC, 29634 (United States)]. E-mail: xjwen@clemson.edu

    2007-04-15

    Natural bone tissue possesses a nanocomposite structure interwoven in a three-dimensional (3-D) matrix, which plays critical roles in conferring appropriate physical and biological properties to the bone tissue. Single type of material may not be sufficient to mimic the composition, structure and properties of native bone, therefore, composite materials consisting of both polymers, bioceramics, and other inorganic materials have to be designed. Among a variety of candidate materials, polymer-nanoparticle composites appear most promising for bone tissue engineering applications because of superior mechanical properties, improved durability, and surface bioactivity when compared with conventional polymers or composites. The long term objective of this project is to use highly aligned, bioactive, biodegradable scaffold mimicking natural histological structure of human long bone, and to engineer and regenerate human long bone both in vitro and in vivo. In this study, bioactive, degradable, and highly permeable composite hollow fiber membranes (HFMs) were fabricated using a wet phase phase-inversion approach. The structure of the hollow fiber membranes was examined using scanning electron microscopy (SEM); degradation behavior was examined using weigh loss assay, gel permeation chromatography (GPC), and differential scanning calorimetry (DSC); and bioactivity was evaluated with the amount of calcium deposition from the culture media onto HFM surface. Doping PLGA HFMs with nanoHA results in a more bioactive and slower degrading HFM than pure PLGA HFMs.

  2. Economical Fabrication of Thick-Section Ceramic Matrix Composites

    Science.gov (United States)

    Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert

    2010-01-01

    A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to thick-section components required modification of the conventional process conditions, and the means by which the large amount of molten metal is introduced into the fiber preform. Modification of the low-temperature, ultraviolet-enhanced chemical vapor deposition process used to apply interface coatings to the fiber preform was also required to accommodate the high preform thickness. The thick-section CMC processing developed in this work proved to be invaluable for component development, fabrication, and testing in two complementary efforts. In a project for the Army, involving SiC/SiC blisk development, nominally 0.8 in. thick x 8 in. diameter (approx. 2 cm thick x 20 cm diameter) components were successfully infiltrated. Blisk hubs were machined using diamond-embedded cutting tools and successfully spin-tested. Good ply uniformity and extremely low residual porosity (41 ksi (approx. 283 MPa) flexural strength.

  3. Performance of Plain Woven Jute Fabric-Reinforced Polyester Matrix Composite in Multilayered Ballistic System

    Directory of Open Access Journals (Sweden)

    Sergio Neves Monteiro

    2018-02-01

    Full Text Available The ballistic performance of plain woven jute fabric-reinforced polyester matrix composites was investigated as the second layer in a multilayered armor system (MAS. Volume fractions of jute fabric, up to 30 vol %, were mixed with orthophthalic polyester to fabricate laminate composites. Ballistic tests were conducted using high velocity 7.62 mm ammunition. The depth of penetration caused by the bullet in a block of clay witness, simulating a human body, was used to evaluate the MAS ballistic performance according to the international standard. The fractured materials after tests were analyzed by scanning electron microscopy (SEM. The results indicated that jute fabric composites present a performance similar to that of the much stronger Kevlar™, which is an aramid fabric laminate, as MAS second layer with the same thickness. The mechanism of this similar ballistic behavior as well as the comparative advantages of the jute fabric composites over the Kevlar™ are discussed.

  4. Surface composition and surface properties of water hyacinth ...

    African Journals Online (AJOL)

    Surface composition and surface properties of water hyacinth ( Eichhornia ... (2/1, v/v) followed by ethanol, using Fourier Transform Infra-red (FT-IR) spectroscopy, ... polar organic solvents and non-polar n-alkane hydrocarbons is discussed.

  5. Visualizing Composite Data on the Lexis Surface

    DEFF Research Database (Denmark)

    Schöley, Jonas; Willekens, Frans

    The analysis of composite data is a topic inherent to demography. In recent times, due to a growing catalogue of detailed population data, it became feasible to consider populations not only structured by time, age or sex, but by any number of interesting criteria. This “inflation” of data...... dimensions produces challenges in visualizing the data. To aid the understanding of age-structured timelines of compositions we seek to extend the Lexis surface plot from 1-dimensional continuous data to multidimensional composite data. We apply different strategies for visualizing composite data...

  6. Effect of Surface Treatment on the Properties of Wool Fabric

    Science.gov (United States)

    Kan, C. W.; Yuen, C. W. M.; Chan, C. K.; Lau, M. P.

    Wool fiber is commonly used in textile industry, however, it has some technical problems which affect the quality and performance of the finished products such as felting shrinkage, handle, lustre, pilling, and dyeability. These problems may be attributed mainly in the presence of wool scales on the fiber surface. Recently, chemical treatments such as oxidation and reduction are the commonly used descaling methods in the industry. However, as a result of the pollution caused by various chemical treatments, physical treatment such as low temperature plasma (LTP) treatment has been introduced recently because it is similarly capable of achieving a comparable descaling effect. Most of the discussions on the applications of LTP treatment on wool fiber were focused on applying this technique for improving the surface wettability and shrink resistance. Meanwhile, little discussion has been made on the mechanical properties, thermal properties, and the air permeability. In this paper, wool fabric was treated with LTP treatment with the use of a non-polymerizing gas, namely oxygen. After the LTP treatment, the fabrics low-stress mechanical properties, air permeability, and thermal properties were evaluated and discussed.

  7. Fabrication of biomimetic superhydrophobic surface on engineering materials by a simple electroless galvanic deposition method.

    Science.gov (United States)

    Xu, Xianghui; Zhang, Zhaozhu; Yang, Jin

    2010-03-02

    We have reported an easy means in this paper to imitate the "lotus leaf" by constructing a superhydrophobic surface through a process combining both electroless galvanic deposition and self-assembly of n-octadecanethiol. Superhydrophobicity with a static water contact angle of about 169 +/- 2 degrees and a sliding angle of 0 +/- 2 degrees was achieved. Both the surface chemical compositions and morphological structures were analyzed. We have obtained a feather-like surface structure, and the thickness of the Ag film is about 10-30 microm. The stability of the superhydrophobic surface was tested under the following three conditions: (1) pH value from 1 to 13; (2) after freezing treatment at -20 degrees C; (3) at ambient temperature. It shows a notable stability in that the contact angle of the sample still remained higher than 150 degrees in different conditions. It can be concluded that our approach can provide an alternative way to fabricate stable superhydrophobic materials.

  8. Highly smooth Nb surfaces fabricated by buffered electropolishing

    International Nuclear Information System (INIS)

    Wu, Andy T; John Mammossor; Phillips, H.; Jean Delayen; Charles Reece; Amy Wilkerson; David Smith; Robert Ike

    2005-01-01

    It is demonstrated that highly smooth Nb surfaces can be obtained through Buffered ElectroPolishing (BEP) employing an electrolyte consisting of lactic, sulfuric, and hydrofluoric acids. Parameters that control the polishing process are optimized to achieve the smoothest surface finish with the help of surface observations using a scanning electron microscope and a Metallographic Optical Microscope (MOM). The polishing rate of BEP is determined to be 0.646 (micro)m/min that is much higher than 0.381 (micro)m/min achieved by the conventional ElectroPolishing (EP) process widely used in the Superconducting Radio Frequency (SRF) community. A high precision and large scan area 3-D profilometer is used to view morphology of the treated Nb surfaces. Statistical data, such as, rms, total indicator runout, and arithmetic mean deviation of the Nb surfaces are extracted from the profilometer images. It is found that Nb surfaces treated by BEP are an order of magnitude smoother than those treated by the optimized EP process. The chemical composition of the Nb surfaces after BEP is analyzed by static and dynamic Secondary Ion Mass Spectrometer (SIMS) systems. Cracking patterns of the Nb surfaces under different primary ion sources of Ga + , Au + , and Ar + are reported. The depth profile of the surface niobium oxides is studied through continuously monitoring niobium and its relevant oxides' peaks as a function of time. Dynamic SIMS results imply that the surface oxide structure of Nb may be more complicated than what usually believed and can be inhomogeneous. Preliminary results of BEP on Nb SRF single cell cavities and half-cells are reported. It is shown that smooth and bright surfaces can be obtained in 30 minutes when the electric field inside a SRF cavity is uniform during a BEP process. This study reveals that BEP is a highly promising technique for surface treatment on Nb SRF cavities to be used in particle accelerators

  9. Effect of silane coupling agent on interfacial adhesion of copper/glass fabric/epoxy composites

    International Nuclear Information System (INIS)

    Langroudi, A. E.; Yousefi, A. A.; Kabiri, Kourosh

    2003-01-01

    The effect of silane coupling agent on the peel strength of copper/prep reg/copper composites was investigated. The composite consisted of one or two sheets of prepress covered by two copper plates. The prep reg was prepared by hand dry-lay-up technique using an epoxy resin and an electrical resistant glass fabric (e-glass style 2165). 4,4'-methylene dianiline. An aromatic amine, was used as curing agent. curing times for prep reg and composite at 120 d ig C and 170 d ig C were 15 min and 1 h, respectively. γ-aminopropyl trimethoxy silane was used as coupling agent. The effect of aminopropyl trimethoxy silane on the adhesion of epoxy/glass and epoxy/copper interfaces was investigated by two methods. In the first method, the surface of the glass fabric and/or the copper plates were treated by aminopropyl trimethoxy silane. In the second method, aminopropyl trimethoxy silane was directly added to epoxy resin. In addition, the effect of additional resin on the adhesion strength was also studied by the latter method

  10. Structural design and fabrication techniques of composite unmanned aerial vehicles

    Science.gov (United States)

    Hunt, Daniel Stephen

    Popularity of unmanned aerial vehicles has grown substantially in recent years both in the private sector, as well as for government functions. This growth can be attributed largely to the increased performance of the technology that controls these vehicles, as well as decreasing cost and size of this technology. What is sometimes forgotten though, is that the research and advancement of the airframes themselves are equally as important as what is done with them. With current computer-aided design programs, the limits of design optimization can be pushed further than ever before, resulting in lighter and faster airframes that can achieve longer endurances, higher altitudes, and more complex missions. However, realization of a paper design is still limited by the physical restrictions of the real world and the structural constraints associated with it. The purpose of this paper is to not only step through current design and manufacturing processes of composite UAVs at Oklahoma State University, but to also focus on composite spars, utilizing and relating both calculated and empirical data. Most of the experience gained for this thesis was from the Cessna Longitude project. The Longitude is a 1/8 scale, flying demonstrator Oklahoma State University constructed for Cessna. For the project, Cessna required dynamic flight data for their design process in order to make their 2017 release date. Oklahoma State University was privileged enough to assist Cessna with the mission of supporting the validation of design of their largest business jet to date. This paper will detail the steps of the fabrication process used in construction of the Longitude, as well as several other projects, beginning with structural design, machining, molding, skin layup, and ending with final assembly. Also, attention will be paid specifically towards spar design and testing in effort to ease the design phase. This document is intended to act not only as a further development of current

  11. Microstructure, mechanical property and corrosion behavior of interpenetrating (HA + β-TCP)/MgCa composite fabricated by suction casting

    International Nuclear Information System (INIS)

    Wang, X.; Dong, L.H.; Li, J.T.; Li, X.L.; Ma, X.L.; Zheng, Y.F.

    2013-01-01

    The novel interpenetrating (HA + β-TCP)/MgCa composites were fabricated by infiltrating MgCa alloy into porous HA + β-TCP using suction casting technique. The microstructure, mechanical properties and corrosion behaviors of the composites have been evaluated by means of scanning electron microscopy (SEM), X-ray diffraction (XRD), mechanical testing, electrochemical and immersion tests. It was shown that the composites had compact structure and the interfacial bonding between MgCa alloy and HA + β-TCP scaffolds was very well. The ultimate compressive strength of the composites was about 500–1000 fold higher than that of the original porous scaffolds, and it still retained quarter-half of the strength of the bulk MgCa alloy. The electrochemical and immersion tests indicated that the corrosion resistance of the composites was better than that of the MgCa matrix alloy, and the corrosion products of the composite surface were mainly Mg(OH) 2 , HA and Ca 3 (PO 4 ) 2 . Meanwhile, the mechanical and corrosive properties of the (HA + β-TCP)/MgCa composites were adjustable by the choice of HA content. - Highlights: • The composites were fabricated by infiltrating MgCa alloy into porous HA + β-TCP. • The microstructure, mechanical and corrosion properties were investigated. • It showed composites had compact structures and good interfacial bonding. • The mechanical and corrosive properties can be adjustable by the HA content. • The corrosion mechanism of the composite has been explained

  12. Experimental Investigation on Mechanical Properties of Hemp/E-Glass Fabric Reinforced Polyester Hybrid Composites

    Directory of Open Access Journals (Sweden)

    M R SANJAY

    2016-09-01

    Full Text Available This research work has been focusing on Hemp fibers has an alternative reinforcement for fiber reinforced polymer composites due to its eco-friendly and biodegradable characteristics. This work has been carried out to evaluate the mechanical properties of hemp/E-glass fabrics reinforced polyester hybrid composites. Vacuum bagging method was used for the preparation of six different kinds of hemp/glass fabrics reinforced polyester composite laminates as per layering sequences. The tensile, flexural, impact and water absorption tests of these hybrid composites were carried out experimentally according to ASTM standards. It reveals that an addition of E-glass fabrics with hemp fabrics can increase the mechanical properties of composites and decrease the water absorption of the hybrid composites.

  13. Improving Mechanical Properties of Molded Silicone Rubber for Soft Robotics Through Fabric Compositing.

    Science.gov (United States)

    Wang, Yue; Gregory, Cherry; Minor, Mark A

    2018-06-01

    Molded silicone rubbers are common in manufacturing of soft robotic parts, but they are often prone to tears, punctures, and tensile failures when strained. In this article, we present a fabric compositing method for improving the mechanical properties of soft robotic parts by creating a fabric/rubber composite that increases the strength and durability of the molded rubber. Comprehensive ASTM material tests evaluating the strength, tear resistance, and puncture resistance are conducted on multiple composites embedded with different fabrics, including polyester, nylon, silk, cotton, rayon, and several blended fabrics. Results show that strong fabrics increase the strength and durability of the composite, valuable in pneumatic soft robotic applications, while elastic fabrics maintain elasticity and enhance tear strength, suitable for robotic skins or soft strain sensors. Two case studies then validate the proposed benefits of the fabric compositing for soft robotic pressure vessel applications and soft strain sensor applications. Evaluations of the fabric/rubber composite samples and devices indicate that such methods are effective for improving mechanical properties of soft robotic parts, resulting in parts that can have customized stiffness, strength, and vastly improved durability.

  14. Influence of Chemical Surface Modification of Woven Fabrics on Ballistic and Stab Protection of Multilayer Packets

    Directory of Open Access Journals (Sweden)

    Diana GRINEVIČIŪTĖ

    2014-06-01

    Full Text Available In order to achieve enhanced protective and wear (flexibility, less bulkiness properties of ballistic and stab protecting panels the investigation of chemical surface modification of woven p-aramid fabrics was performed applying different chemical composition shear thickening fluid (STF which improves friction inside fabric structure. For the chemical treatment silicic acid and acrylic dispersion water solutions were used and influence of their different concentrations on panels’ protective properties were investigated. Results of ballistic tests of multilayer protective panel have revealed that shear thickening effect was negligible when shooting at high energy range (E > 440 J. Determination of stab resistance of p-aramid panels has shown that different chemical composition of STFs had different influence on protective properties of the panels. Application of low concentrations of silicic acid determined higher stab resistance values comparing to higher concentrations of acrylic dispersion water solutions. At this stage of research stab tests results as ballistic ones determined that STF application for multilayer p-aramid fabrics protective panels is more efficient at low strike energy levels. DOI: http://dx.doi.org/10.5755/j01.ms.20.2.3138

  15. Fabrication and surface transformation of FePt nanoparticle monolayer

    International Nuclear Information System (INIS)

    Wang Ying; Ding Baojun; Li Hua; Zhang Xiaoyan; Cai Bingchu; Zhang Yafei

    2007-01-01

    The monolayer of FePt nanoparticles with the mean size of ∼4 nm was fabricated on a glass substrate by the Langmuir--Blodgett (LB) technology. The monolayer of FePt nanoparticles has a smooth surface and a high density structure as shown by the AFM image. The array structure of FePt nanoparticles on the surface of the film is clearly with a cubic symmetry in appropriate condition. Small-angle X-ray diffraction (SXRD) measurement of multilayer structure for the FePt nanoparticles has indicated that the superlattices consist of well-defined smooth layers. The transfer of nanoparticle layers onto a solid substrate surface was quite efficient for the first few layers, exhibiting a proportional increase of optical absorption in the UV-vis range. This results potentially opens up a new approach to the long-range ordered array of FePt nanoparticles capped by organic molecules on substrate and provide a promising thin film, which may exhibit the excellent ultra-high density magnetic recording properties

  16. Visualizing compositional data on the Lexis surface

    DEFF Research Database (Denmark)

    Schöley, Jonas; Willekens, Frans

    2017-01-01

    the visualizations for compliance with multiple desired criteria. Results: Compositional data can effectively be visualized on the Lexis surface. A key feature of the classical Lexis surface plot – to show age, period, and cohort patterns – is retained in the domain of compositions. The optimal choice among the four...... and demonstrate the usefulness of the techniques by performing an exploratory analysis of age-specific French cause-of-death patterns across the 20th century. We identify strengths and weaknesses of the four proposed techniques. We contribute a technique to construct the ternary-balance colour scheme from within...

  17. Biochar composite membrane for high performance pollutant management: Fabrication, structural characteristics and synergistic mechanisms.

    Science.gov (United States)

    Ghaffar, Abdul; Zhu, Xiaoying; Chen, Baoliang

    2018-02-01

    Biochar, a natural sourced carbon-rich material, has been used commonly in particle shape for carbon sequestration, soil fertility and environmental remediation. Here, we report a facile approach to fabricate freestanding biochar composite membranes for the first time. Wood biochars pyrolyzed at 300 °C and 700 °C were blended with polyvinylidene fluoride (PVdF) in three percentages (10%, 30% and 50%) to construct membranes through thermal phase inversion process. The resultant biochar composite membranes possess high mechanical strength and porous structure with uniform distribution of biochar particles throughout the membrane surface and cross-section. The membrane pure water flux was increased with B300 content (4825-5411 ± 21 L m -2 h -1 ) and B700 content (5823-6895 ± 72 L m -2 h -1 ). The membranes with B300 were more hydrophilic with higher surface free energy (58.84-60.31 mJ m -2 ) in comparison to B700 (56.32-51.91 mJ m -2 ). The biochar composite membranes indicated promising adsorption capacities (47-187 mg g -1 ) to Rhodamine B (RhB) dye. The biochar membranes also exhibited high retention (74-93%) for E. coli bacterial suspensions through filtration. After simple physical cleaning, both the adsorption and sieving capabilities of the biochar composite membranes could be effectively recovered. Synergistic mechanisms of biochar/PVdF in the composite membrane are proposed to elucidate the high performance of the membrane in pollutant management. The multifunctional biochar composite membrane not only effectively prevent the problems caused by directly using biochar particle as sorbent but also can be produced in large scale, indicating great potential for practical applications. Copyright © 2017 Elsevier Ltd. All rights reserved.

  18. Visualizing compositional data on the Lexis surface

    Directory of Open Access Journals (Sweden)

    Jonas Schöley

    2017-02-01

    Full Text Available Background: The Lexis surface plot is an established visualization tool in demography. Its presentutility, however, is limited to the domain of one-dimensional magnitudes such as ratesand counts. Visualizing proportions among three or more groups on a period-age grid isan unsolved problem. Objective: We seek to extend the Lexis surface plot to the domain of compositional data. Methods: We propose four techniques for visualizing group compositions on a period-age grid. Todemonstrate the techniques we use data on age-specific cause-of-death compositions inFrance from 1925 to 1999. We compare the visualizations for compliance with multipledesired criteria. Results: Compositional data can effectively be visualized on the Lexis surface. A key feature ofthe classical Lexis surface plot - to show age, period, and cohort patterns - is retainedin the domain of compositions. The optimal choice among the four proposed techniquesdepends primarily on the number of groups making up the composition and whether ornot the plot should be readable by people with impaired colour vision. Contribution: We introduce techniques for visualizing compositional data on a period-age grid to thefield of demography and demonstrate the usefulness of the techniques by performingan exploratory analysis of age-specific French cause-of-death patterns across the 20thcentury. We identify strengths and weaknesses of the four proposed techniques. We contribute a technique to construct the ternary-balance colour scheme from within a per-ceptually uniform colour space. Comments: A full-colour representation is key to understanding the paper. Therefore, we recommend that you read it on screen or print a colour version.

  19. Development of the fabrication process of SiC composite by polycarbosilane

    International Nuclear Information System (INIS)

    Park, Ji Yeon; Kim, Weon Ju; Kim, Jung Il; Ryu, Woo Seog

    2004-11-01

    This technical report reviewed the fabrication process of fiber reinforced ceramic composites, characteristics of the PIP process, and applications of SiC f /SiC composite to develop a silicon carbide composite by PIP method. Additionally, characteristics and thermal behaviors of a PCS+SiC powder slurry and infiltration behaviors of slurry into the SiC fabric was evaluated. The stacking behaviors of SiC fabrics infiltrated a PCS+SiC powder slurry was also investigated. Using this stacked preforms, SiC f /SiC composites were fabricated by the electron beam curing and pyrolysis process and the thermal oxidation curing and pyrolysis process, respectively. And the characteristics of both composites were compared

  20. Surface composition of Mercury from reflectance spectrophotometry

    Science.gov (United States)

    Vilas, Faith

    1988-01-01

    The controversies surrounding the existing spectra of Mercury are discussed together with the various implications for interpretations of Mercury's surface composition. Special attention is given to the basic procedure used for reducing reflectance spectrophotometry data, the factors that must be accounted for in the reduction of these data, and the methodology for defining the portion of the surface contributing the greatest amount of light to an individual spectrum. The application of these methodologies to Mercury's spectra is presented.

  1. Bioinspired superhydrophobic surfaces, fabricated through simple and scalable roll-to-roll processing.

    Science.gov (United States)

    Park, Sung-Hoon; Lee, Sangeui; Moreira, David; Bandaru, Prabhakar R; Han, InTaek; Yun, Dong-Jin

    2015-10-22

    A simple, scalable, non-lithographic, technique for fabricating durable superhydrophobic (SH) surfaces, based on the fingering instabilities associated with non-Newtonian flow and shear tearing, has been developed. The high viscosity of the nanotube/elastomer paste has been exploited for the fabrication. The fabricated SH surfaces had the appearance of bristled shark skin and were robust with respect to mechanical forces. While flow instability is regarded as adverse to roll-coating processes for fabricating uniform films, we especially use the effect to create the SH surface. Along with their durability and self-cleaning capabilities, we have demonstrated drag reduction effects of the fabricated films through dynamic flow measurements.

  2. Characterization of fabricated three dimensional scaffolds of bio ceramic-polymer composite via microstereolithography technique

    International Nuclear Information System (INIS)

    Marina Talib; Covington, J.A.; Bolarinwa, A.

    2013-01-01

    Full-text: Microstereolithography is a method used for rapid proto typing of polymeric and ceramic components. This technique converts a computer-aided design (CAD) to a three dimensional (3D) model, and enables layer per layer fabrication curing a liquid resin with UV-light or laser source. The aim of this project was to formulate photo curable polymer reinforced with synthesized calcium pyrophosphate (CPP), and to fabricate a 3D scaffolds with optimum mechanical properties for specific tissue engineering applications. The photo curable ceramic suspension was prepared with acrylate polyester, multifunctional acrylate monomer with the addition of 50-70 wt % of CPP, photo initiators and photo inhibitors. The 3D structure of disc (5 mm height x 4 mm diameter) was successfully fabricated using Envisiontec Perfactory3. They were then sintered at high temperature for polymer removal, to obtain a ceramic of the desired porosity. The density increased to more than 35 % and the dimensional shrinkage after sintering were 33 %. The discs were then subjected compressive measurement, biodegradation and bioactivity test. Morphology and CPP content of the sintered polymer was investigated with SEM and XRD, respectively. The addition of CPP coupled with high temperature sintering, had a significant effect on the compressive strength exhibited by the bio ceramic. The values are in the range of cancellous bone (2-4 MPa). In biodegradation and bioactivity test, the synthesized CPP induced the formation of apatite layer and its nucleation onto the composite surface. (author)

  3. Effects of 35% Carbamide Peroxide Gel on Surface Roughness and Hardness of Composite Resins

    OpenAIRE

    Sharafeddin, F.; Jamalipour, GR.

    2010-01-01

    Objective: Bleaching agents may not be safe for dental materials. The purpose of this in-vitro study was to evaluate the effects of Opalescent Quick ?in-office bleaching gel? containing 35% carbamide peroxide on the surface roughness and hardness of microfilled (Heliomolar) and hybride (Spectrum TPH) composite resins. Materials and Methods: Twenty specimens of Spectrum TPH composite resins and twenty Heliomolar composite resins were fabricated using a metallic ring (6.5 mm diameter and 2.5 mm...

  4. Tribological behavior of Al-WC nano-composites fabricated by ultrasonic cavitation assisted stir-cast method

    Science.gov (United States)

    Pal, Arpan; Poria, Suswagata; Sutradhar, Goutam; Sahoo, Prasanta

    2018-03-01

    In the present study, the effects of WC nano-particles content on the microstructure, hardness, wear, and friction behavior of aluminum matrix composites are investigated. Al-WC nano composites with varying wt% of WC (0, 1, 1.5, and 2) are fabricated using ultrasonic cavitation assisted stir-cast method. The microstructure of the nano-composite samples is analyzed using optical microscopy and scanning electron microscopy. Elemental composition is determined by energy dispersive x-ray analysis. Vicker’s microhardness test is performed in different locations on the composite sample surface with a load of 50 gf and 10s dwell time. Wear and friction of the composites under dry sliding is studied using a pin-on-disk tribotester for varying normal load (10–40 N) and sliding speed (0.1–0.4 m/s). Uniform distribution of nano-WC is observed over composite surface without noticeable clustering. Reinforcement of nano-WC particles improves wear resistance and frictional behavior of the composite. Hardness is seen to increase with increase in wt% of nano-particles. Wear behavior of composites depends on formation of layers over the surface mixed with oxidized debris and counter-face particles. Wear mechanism changes from adhesion to abrasion with increase in wt% of hard nano particles.

  5. Cooperative program for design, fabrication, and testing of graphite/epoxy composite helicopter shafting

    Science.gov (United States)

    Wright, C. C.; Baker, D. J.; Corvelli, N.; Thurston, L.; Clary, R.; Illg, W.

    1971-01-01

    The fabrication of UH-1 helicopter tail rotor drive shafts from graphite/epoxy composite materials is discussed. Procedures for eliminating wrinkles caused by lack of precure compaction are described. The development of the adhesive bond between aluminum end couplings and the composite tube is analyzed. Performance tests to validate the superiority of the composite materials are reported.

  6. Fabrication of graphene/polyaniline composite multilayer films by electrostatic layer-by-layer assembly

    Science.gov (United States)

    Cong, Jiaojiao; Chen, Yuze; Luo, Jing; Liu, Xiaoya

    2014-10-01

    A novel graphene/polyaniline composite multilayer film was fabricated by electrostatic interactions induced layer-by-layer self-assembly technique, using water dispersible and negatively charged chemically converted graphene (CCG) and positively charged polyaniline (PANI) as building blocks. CCG was achieved through partly reduced graphene oxide, which remained carboxyl group on its surface. The remaining carboxyl groups not only retain the dispersibility of CCG, but also allow the growth of the multilayer films via electrostatic interactions between graphene and PANI. The structure and morphology of the obtained CCG/PANI multilayer film are characterized by attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy, Ultraviolet-visible absorption spectrum (UV-vis), scanning electron microscopy (SEM), Raman spectroscopy and X-Ray Diffraction (XRD). The electrochemical properties of the resulting film are studied using cyclic voltammetry (CV), which showed that the resulting CCG/PANI multilayer film kept electroactivity in neutral solution and showed outstanding cyclic stability up to 100 cycles. Furthermore, the composite film exhibited good electrocatalytic ability toward ascorbic acid (AA) with a linear response from 1×10-4 to 1.2×10-3 M with the detect limit of 5×10-6 M. This study provides a facile and effective strategy to fabricate graphene/PANI nanocomposite film with good electrochemical property, which may find potential applications in electronic devices such as electrochemical sensor.

  7. Fabrication of superhydrophobic and antibacterial surface on cotton fabric by doped silica -based sols with nanoparticles of copper

    Science.gov (United States)

    Berendjchi, Amirhosein; Khajavi, Ramin; Yazdanshenas, Mohammad Esmaeil

    2011-11-01

    The study discussed the synthesis of silica sol using the sol-gel method, doped with two different amounts of Cu nanoparticles. Cotton fabric samples were impregnated by the prepared sols and then dried and cured. To block hydroxyl groups, some samples were also treated with hexadecyltrimethoxysilane. The average particle size of colloidal silica nanoparticles were measured by the particle size analyzer. The morphology, roughness, and hydrophobic properties of the surface fabricated on cotton samples were analyzed and compared via the scanning electron microscopy, the transmission electron microscopy, the scanning probe microscopy, with static water contact angle (SWC), and water shedding angle measurements. Furthermore, the antibacterial efficiency of samples was quantitatively evaluated using AATCC 100 method. The addition of 0.5% (wt/wt) Cu into silica sol caused the silica nanoparticles to agglomerate in more grape-like clusters on cotton fabrics. Such fabricated surface revealed the highest value of SWC (155° for a 10-μl droplet) due to air trapping capability of its inclined structure. However, the presence of higher amounts of Cu nanoparticles (2% wt/wt) in silica sol resulted in the most slippery smooth surface on cotton fabrics. All fabricated surfaces containing Cu nanoparticles showed the perfect antibacterial activity against both of gram-negative and gram-positive bacteria.

  8. Fabrication and surface properties of hydrophobic barium sulfate aggregates based on sodium cocoate modification

    Science.gov (United States)

    Hu, Linna; Wang, Guangxiu; Cao, Rong; Yang, Chun; Chen, Xi

    2014-10-01

    Hydrophobic barium sulfate aggregates were fabricated by the direction of cocoate anions. At 30 °C, when the weight ratio of sodium cocoate to BaSO4 particles was 2.0 wt.%, the active ratio of the product reached 99.43% and the contact angle was greater than 120°. This method could not only simplify the complex modification process, but reduce energy consumption. The surface morphology, chemical structure and composition of BaSO4 aggregates were characterized by SEM, XRD, and FTIR. The results indicated that the as-synthesized BaSO4 particles were almond-liked and were composed of many interconnected nanoballs and that their surfaces were affected by cocoate anions. The adsorption of cocoate anions reversed the charge and weakened the surface polarity of BaSO4 particles, driving the formation of aggregates. And cocoate anions induced a change of the BaSO4 particles surface from hydrophilic to hydrophobic by a self-assembly and transformation process. Due to the self-assembled structure and the surface hydrophobicity, when adding the hydrophobic BaSO4 into PVC, the mechanical properties of PVC composite materials were significantly improved.

  9. Dopant ink composition and method of fabricating a solar cell there from

    Energy Technology Data Exchange (ETDEWEB)

    Loscutoff, Paul; Wu, Kahn; Molesa, Steven Edward

    2017-10-25

    Dopant ink compositions and methods of fabricating solar cells there from are described. A dopant ink composition may include a cross-linkable matrix precursor, a bound dopant species, and a solvent. A method of fabricating a solar cell may include delivering a dopant ink composition to a region above a substrate. The dopant ink composition includes a cross-linkable matrix precursor, a bound dopant species, and a solvent. The method also includes baking the dopant ink composition to remove a substantial portion of the solvent of the dopant ink composition, curing the baked dopant ink composition to cross-link a substantial portion of the cross-linkable matrix precursor of the dopant ink composition, and driving dopants from the cured dopant ink composition toward the substrate.

  10. Dopant ink composition and method of fabricating a solar cell there from

    Science.gov (United States)

    Loscutoff, Paul; Wu, Kahn; Molesa, Steven Edward

    2015-03-31

    Dopant ink compositions and methods of fabricating solar cells there from are described. A dopant ink composition may include a cross-linkable matrix precursor, a bound dopant species, and a solvent. A method of fabricating a solar cell may include delivering a dopant ink composition to a region above a substrate. The dopant ink composition includes a cross-linkable matrix precursor, a bound dopant species, and a solvent. The method also includes baking the dopant ink composition to remove a substantial portion of the solvent of the dopant ink composition, curing the baked dopant ink composition to cross-link a substantial portion of the cross-linkable matrix precursor of the dopant ink composition, and driving dopants from the cured dopant ink composition toward the substrate.

  11. Tensile and Flexural Properties of Cement Composites Reinforced with Flax Nonwoven Fabrics

    Directory of Open Access Journals (Sweden)

    Josep Claramunt

    2017-02-01

    Full Text Available The aim of this study is to develop a process to produce high-performance cement-based composites reinforced with flax nonwoven fabrics, analyzing the influence of the fabric structure—thickness and entanglement—on mechanical behavior under flexural and tensile loadings. For this purpose, composite with flax nonwoven fabrics with different thicknesses were first prepared and their cement infiltration was evaluated with backscattered electron (BSE images. The nonwoven fabrics with the optimized thickness were then subjected to a water treatment to improve their stability to humid environments and the fiber-matrix adhesion. For a fixed thickness, the effect of the nonwoven entanglement on the mechanical behavior was evaluated under flexural and direct tension tests. The obtained results indicate that the flax nonwoven fabric reinforcement leads to cement composites with substantial enhancement of ductility.

  12. Effect Of Milling Time On Microstructure Of AA6061 Composites Fabricated Via Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Tomiczek B.

    2015-06-01

    Full Text Available The aim of this work is to determine the effect of manufacturing conditions, especially milling time, on the microstructure and crystallite size of a newly developed nanostructural composite material with the aluminium alloy matrix reinforced with halloysite nanotubes. Halloysite, being a clayey mineral of volcanic origin, is characterized by high porosity and large specific surface area. Thus it can be used as an alternative reinforcement in metal matrix composite materials. In order to obtain this goal, composite powders with fine microstructures were fabricated using high-energy mechanical alloying, cold compacting and hot extrusion techniques. The obtained composite powders of aluminium alloy reinforced with 5, 10 and 15 wt% of halloysite nanotubes were characterized with SEM, TEM and XRD analysis. It has been proven that the use of mechanical alloying leads to a high degree of deformation, which, coupled with a decreased grain size below 100 nm and the dispersion of the refined reinforcing particles–reinforces the material very well.

  13. Adhesion of nitrile rubber to UV-assisted surface chemical modified PET fabric, part II: Interfacial characterization of MDI grafted PET

    Energy Technology Data Exchange (ETDEWEB)

    Razavizadeh, Mahmoud; Jamshidi, Masoud, E-mail: mjamshidi@iust.ac.ir

    2016-08-30

    Highlights: • In this research UV-irradiated PET fabric was chemically modified. • The fabric at first carboxylated under UV irradiation using glutaric anhydride, then it was grafted using isocyanate (i.e. MDI). • The surface of the fabric was characterized before and after each treating satge. • The composite samples were prepared and tested for T-Peel test. The surfaces of the fabrics were surface characterized to understand. - Abstract: Fiber to rubber adhesion is an important subject in rubber industry. It is well known that surface treatment (i.e. physical, mechanical and chemical) is an effective method to improve interfacial bonding of fibers and/or fabrics to rubbers. UV irradiation is an effective method which has been used to increase fabric-rubber interfacial interactions. In this research UV assisted chemical modification of PET fabrics was used to increase PET to nitrile rubber (NBR) adhesion. Nitrile rubber is a perfect selection as fuel and oil resistant rubber. However it has weak bonding to PET fabric. For this purpose PET fabric was carboxylated under UV irradiation and then methylenediphenyl diisocyanate (MDI) was grafted on carboxylated PET. The chemical composition of the fabric before and after surface treatment was investigated by X-ray photoelectron spectroscopy (XPS). The sectional morphology of the experimental PET fibers and the interface between rubber compound and PET fabric was studied using scanning electron microscope (SEM). The morphology and structure of the product were analyzed by an energy dispersive X-ray spectrometer (EDX). FTIR-ATR and H NMR analysis were used to assess surface modifications on the PET irradiated fabrics.

  14. Adhesion of nitrile rubber to UV-assisted surface chemical modified PET fabric, part II: Interfacial characterization of MDI grafted PET

    International Nuclear Information System (INIS)

    Razavizadeh, Mahmoud; Jamshidi, Masoud

    2016-01-01

    Highlights: • In this research UV-irradiated PET fabric was chemically modified. • The fabric at first carboxylated under UV irradiation using glutaric anhydride, then it was grafted using isocyanate (i.e. MDI). • The surface of the fabric was characterized before and after each treating satge. • The composite samples were prepared and tested for T-Peel test. The surfaces of the fabrics were surface characterized to understand. - Abstract: Fiber to rubber adhesion is an important subject in rubber industry. It is well known that surface treatment (i.e. physical, mechanical and chemical) is an effective method to improve interfacial bonding of fibers and/or fabrics to rubbers. UV irradiation is an effective method which has been used to increase fabric-rubber interfacial interactions. In this research UV assisted chemical modification of PET fabrics was used to increase PET to nitrile rubber (NBR) adhesion. Nitrile rubber is a perfect selection as fuel and oil resistant rubber. However it has weak bonding to PET fabric. For this purpose PET fabric was carboxylated under UV irradiation and then methylenediphenyl diisocyanate (MDI) was grafted on carboxylated PET. The chemical composition of the fabric before and after surface treatment was investigated by X-ray photoelectron spectroscopy (XPS). The sectional morphology of the experimental PET fibers and the interface between rubber compound and PET fabric was studied using scanning electron microscope (SEM). The morphology and structure of the product were analyzed by an energy dispersive X-ray spectrometer (EDX). FTIR-ATR and H NMR analysis were used to assess surface modifications on the PET irradiated fabrics.

  15. Facile Fabrication of Multi-hierarchical Porous Polyaniline Composite as Pressure Sensor and Gas Sensor with Adjustable Sensitivity

    OpenAIRE

    He, Xiao-Xiao; Li, Jin-Tao; Jia, Xian-Sheng; Tong, Lu; Wang, Xiao-Xiong; Zhang, Jun; Zheng, Jie; Ning, Xin; Long, Yun-Ze

    2017-01-01

    A multi-hierarchical porous polyaniline (PANI) composite which could be used in good performance pressure sensor and adjustable sensitivity gas sensor has been fabricated by a facile in situ polymerization. Commercial grade sponge was utilized as a template scaffold to deposit PANI via in situ polymerization. With abundant interconnected pores throughout the whole structure, the sponge provided sufficient surface for the growth of PANI nanobranches. The flexible porous structure helped the co...

  16. Design, fabrication, test, and evaluation of a prototype 150-foot long composite wind turbine blade

    Science.gov (United States)

    Gewehr, H. W.

    1979-01-01

    The design, fabrication, testing, and evaluation of a prototype 150 foot long composite wind turbine blade is described. The design approach and material selection, compatible with low cost fabrication methods and objectives, are highlighted. The operating characteristics of the blade during rotating and nonrotating conditions are presented. The tensile, compression, and shear properties of the blade are reported. The blade fabrication, tooling, and quality assurance are discussed.

  17. Investigations on mechanical and two-body abrasive wear behaviour of glass/carbon fabric reinforced vinyl ester composites

    International Nuclear Information System (INIS)

    Suresha, B.; Kumar, Kunigal N. Shiva

    2009-01-01

    The aim of the research article is to study the mechanical and two-body abrasive wear behaviour of glass/carbon fabric reinforced vinyl ester composites. The measured wear volume loss increases with increase in abrading distance/abrasive particle size. However, the specific wear rate decreases with increase in abrading distance and decrease in abrasive particle size. The results showed that the highest specific wear rate is for glass fabric reinforced vinyl ester composite with a value of 10.89 x 10 -11 m 3 /Nm and the lowest wear rate is for carbon fabric reinforced vinyl ester composite with a value of 4.02 x 10 -11 m 3 /Nm. Mechanical properties were evaluated and obtained values are compared with the wear behaviour. The worn surface features have been examined using scanning electron microscope (SEM). Photomicrographs of the worn surfaces revealed higher percentage of broken glass fiber as compared to carbon fiber. Also better interfacial adhesion between carbon and vinyl ester in carbon reinforced vinyl ester composite was observed.

  18. Fabrication of superhydrophobic polyurethane/organoclay nano-structured composites from cyclomethicone-in-water emulsions

    International Nuclear Information System (INIS)

    Bayer, I.S.; Steele, A.; Martorana, P.J.; Loth, E.

    2010-01-01

    Nano-structured polyurethane/organoclay composite films were fabricated by dispersing moisture-curable polyurethanes and fatty amine/amino-silane surface modified montmorillonite clay (organoclay) in cyclomethicone-in-water emulsions. Cyclomethicone Pickering emulsions were made by emulsifying decamethylcyclopentasiloxane (D 5 ), dodecamethylcyclohexasiloxane (D 6 ) and aminofunctional siloxane polymers with water using montmorillonite particles as emulsion stabilizers. Polyurethane and organoclay dispersed emulsions were spray coated on aluminum surfaces. Upon thermosetting, water repellent self-cleaning coatings were obtained with measured static water contact angles exceeding 155 o and low contact angle hysteresis ( o ). Electron microscopy images of the coating surfaces revealed formation of self-similar hierarchical micro- and nano-scale surface structures. The surface morphology and the coating adhesion strength to aluminum substrates were found to be sensitive to the relative amounts of dispersed polyurethane and organoclay in the emulsions. The degree of superhydrophobicity was analyzed using static water contact angles as well as contact angle hysteresis measurements. Due to biocompatibility of cyclomethicones and polyurethane, developed coatings can be considered for specific bio-medical applications.

  19. Fabrication of superhydrophobic polyurethane/organoclay nano-structured composites from cyclomethicone-in-water emulsions

    Energy Technology Data Exchange (ETDEWEB)

    Bayer, I.S., E-mail: ibayer1@illinois.edu [Department of Aerospace Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Steele, A.; Martorana, P.J. [Department of Aerospace Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Loth, E. [Department of Aerospace Engineering, University of Illinois at Urbana-Champaign, IL 61801 (United States); Department of Mechanical and Aerospace Engineering, University of Virginia, VA 22904 (United States)

    2010-11-15

    Nano-structured polyurethane/organoclay composite films were fabricated by dispersing moisture-curable polyurethanes and fatty amine/amino-silane surface modified montmorillonite clay (organoclay) in cyclomethicone-in-water emulsions. Cyclomethicone Pickering emulsions were made by emulsifying decamethylcyclopentasiloxane (D{sub 5}), dodecamethylcyclohexasiloxane (D{sub 6}) and aminofunctional siloxane polymers with water using montmorillonite particles as emulsion stabilizers. Polyurethane and organoclay dispersed emulsions were spray coated on aluminum surfaces. Upon thermosetting, water repellent self-cleaning coatings were obtained with measured static water contact angles exceeding 155{sup o} and low contact angle hysteresis (<8{sup o}). Electron microscopy images of the coating surfaces revealed formation of self-similar hierarchical micro- and nano-scale surface structures. The surface morphology and the coating adhesion strength to aluminum substrates were found to be sensitive to the relative amounts of dispersed polyurethane and organoclay in the emulsions. The degree of superhydrophobicity was analyzed using static water contact angles as well as contact angle hysteresis measurements. Due to biocompatibility of cyclomethicones and polyurethane, developed coatings can be considered for specific bio-medical applications.

  20. Flax fabric reinforced arylated soy protein composites: A brittle-matrix behaviour

    CSIR Research Space (South Africa)

    Kumar, R

    2012-05-01

    Full Text Available Biocomposites were successfully prepared by the reinforcement of soy protein isolate (SPI) with different weight fractions of woven flax fabric. The flax-fabric-reinforced SPI-based composites were then arylated with 2,2-diphenyl-2-hydroxyethanoic...

  1. On possibility of fabrication of monolith composite materials on niobium carbide base

    International Nuclear Information System (INIS)

    Ploshkin, V.V.; Ul'yanina, I.Yu.; Filonenko, V.P.

    1984-01-01

    An attempt was made to fabricate the composite material on niobium carbide base possessing the elevated heat resistance, erosion and chemical resistance in special media, as well as capable of withstanding sufficient thermal shocks. Powder of niobium carbide of 10 μm fraction was used as base material, the powder of pure copper of 10...12 μm fraction - as binder. It was shown that samples of composite mateiral on niobium carbide base fabricated by the method of hydrostatic pressing possessed the minimal porosity as compared to samples fabricated by usual methods of powder metallurgy. The basic phases of composite material-copper and niobium carbide - distribute uniformly over sample cross-section and don't interact with each other under any conditions. The fabricated composite material possesses sufficient thermal shock resistance and isn't subjected to brittle fracture

  2. Mechanical properties of uniaxial natural fabric Grewia tilifolia reinforced epoxy based composites: Effects of chemical treatment

    CSIR Research Space (South Africa)

    Jayaramudu, J

    2014-07-01

    Full Text Available The effects of chemical treatment on the mechanical, morphological, and chemical resistance properties of uniaxial natural fabrics, Grewia tilifolia/epoxy composites, were studied. In order to enhance the interfacial bonding between the epoxy matrix...

  3. Polyimide Composites Properties of RTM370 Fabricated by Vacuum Assisted Resins Transfer Molding (VARTM)

    Science.gov (United States)

    Chuang, Kathy C.; Criss, Jim M.; Mintz, Eric A.

    2011-01-01

    RTM370 imide resin based on 2,3,3 ,4 -biphenyl dianhydride ( a-BPDA), 3,4 -oxydianinline (3,4 -ODA) with 4-phenylethynylphthalic (PEPA) endcap has shown to exhibit high Tg (370 C) and low melt viscosity (10-30 poise) at 280 C with a pot-life of 1-2 h. Previously, RTM370 resin has been fabricated into composites with T650-35 carbon fabrics by resin transfer molding (RTM) successfully. RTM370 composites exhibit excellent mechanical properties up to 327 C (620 F), and outstanding property retention after aging at 288 C (550 F) for 1000 hrs. In this presentation, RTM 370 composites will be fabricated by vacuum assisted resins transfer molding (VARTM), using vacuum bags without mold. The mechanical properties of RTM370 composites fabricated by VARTM will be compared to those of RTM370 made by RTM.

  4. Composite Properties of RTM370 Polyimide Fabricated by Vacuum Assisted Resin Transfer Molding (VARTM)

    Science.gov (United States)

    Chuang, Kathy C.; Criss, James M.; Mintz, Eric A.; Shonkwiler, Brian; McCorkle, Linda S.

    2011-01-01

    RTM370 imide resin based on 2,3,3?,4?-biphenyl dianhydride (a-BPDA), 3,4'-oxydianinline (3,4'-ODA) with the 4-phenylethynylphthalic (PEPA) endcap has been shown to exhibit a high cured T(sub g) (370 C) and low melt viscosity (10-30 poise) at 280 C with a pot-life of 1-2 h. Previously, RTM370 resin has been successfully fabricated into composites reinforced with T650-35 carbon fabrics by resin transfer molding (RTM). RTM370 composites exhibit excellent mechanical properties up to 327?C (620?F), and outstanding property retention after aging at 288?C (550?F) for 1000 h. In this work, RTM370 composites were fabricated by vacuum assisted resin transfer molding (VARTM), using vacuum bags on a steel plate. The mechanical properties of RTM370 composites fabricated by VARTM are compared to those prepared by RTM.

  5. Synthesis, processing and characterization of shear thickening fluid (STF) impregnated fabric composites

    International Nuclear Information System (INIS)

    Hassan, Tarig A.; Rangari, Vijay K.; Jeelani, Shaik

    2010-01-01

    Shear thickening is a non-Newtonian fluid behavior defined as the increase of viscosity with the increase in the applied shear rate. The shear thickening fluid (STF) is a combination of hard metal oxide particles suspended in a liquid polymer. This mixture of flowable and hard components at a particular composition, results in a material with remarkable properties. In this manuscript the shear thickening fluid (STF) was prepared by ultrasound irradiation of silica nanoparticles dispersed in liquid polyethylene glycol polymer. The as-prepared STFs have been tested for their rheological and thermal properties. Kevlar and Nylon fabrics were soaked in STF/ethanol solution to make STF/fabric composite. Knife threats and quasistatic penetration tests were performed on the neat fabrics and STF/fabric composite targets for both engineered spike and knife on areal density basis. The results showed that STF impregnated fabrics have better penetration resistance as compared to neat fabrics without affecting the fabric flexibility. This indicates that the addition of STF to the fabric have enhanced the fabric performance and can be used in liquid body armor applications.

  6. Enhanced impact properties of cementitious composites reinforced with pultruded flax/polymeric matrix fabric

    Directory of Open Access Journals (Sweden)

    Magdi El-Messiry

    2017-09-01

    Full Text Available Fiber reinforced concrete (FRC has become increasingly applied in civil engineering in the last decades. Natural fiber fabric reinforced cement composites are considered to prevent damage resulting from an impact loading on the cementite plate. Flax woven fabric that has a high energy absorption capability was chosen. To increase the interfacial shear properties, the fabric was pultruded with different matrix properties that affect the strength and toughness of the pultruded fabric. In this study, three fabric structures are used to increase the anchoring of the cement in the fabric. The compressive strength and the impact energy were measured. The results revealed that pultruded fabric reinforced cement composite (PFRC absorbs much more impact energy. PFRC under impact loading has more micro cracks, while plain cement specimen shows brittle failure. The compressive test results of PFRC indicate that flax fiber fabric polymer enhanced compressive strength remarkably. Fiber reinforcement is a very effective in improving the impact resistance of PFRC. The study defines the influence factors that control the energy dissipation of the composite, which are the hardness of the polymer and the fabric cover factor. Significant correlation between impact energy and compressive strength was proved.

  7. Effect of Lamina Thickness of Prepreg on the Surface Accuracy of Carbon Fiber Composite Space Mirrors

    Science.gov (United States)

    Yang, Zhiyong; Tang, Zhanwen; Xie, Yongjie; Shi, Hanqiao; Zhang, Boming; Guo, Hongjun

    2018-02-01

    Composite space mirror can completely replicate the high-precision surface of mould by replication process, but the actual surface accuracy of the replication composite mirror always decreases. Lamina thickness of prepreg affects the layers and layup sequence of composite space mirror, and which would affect surface accuracy of space mirror. In our research, two groups of contrasting cases through finite element analyses (FEA) and comparative experiments were studied; the effect of different lamina thicknesses of prepreg and corresponding lay-up sequences was focused as well. We describe a special analysis model, validated process and result analysis. The simulated and measured surface figures both get the same conclusion. Reducing lamina thickness of prepreg used in replicating composite space mirror is propitious to optimal design of layup sequence for fabricating composite mirror, and could improve its surface accuracy.

  8. A facile strategy for fabrication of nano-ZnO/yeast composites and their adsorption mechanism towards lead (II) ions

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Wei; Meng, Lingyin [College of Science, Sichuan Agricultural University, Yaan 625014 (China); Mu, Guiqin [Maize Research Institute of Sichuan Agricultural University, Wenjiang 611130 (China); Zhao, Maojun; Zou, Ping [College of Science, Sichuan Agricultural University, Yaan 625014 (China); Zhang, Yunsong, E-mail: yaanyunsong@126.com [College of Science, Sichuan Agricultural University, Yaan 625014 (China)

    2016-08-15

    Highlights: • Nano-ZnO/yeast composites were fabricated by alkali hydrothermal method. • Nano-ZnO was in-situ achieved and anchored on the yeast surface. • Alkali and hydrothermal process cause more exposed funcitional groups on yeast. • Nano-ZnO/yeast composites show higher Pb{sup 2+} adsorption ability than pristine yeast. • Nano-ZnO and exposed functional groups synergistically participate in adsorption. - Abstract: Nano-ZnO/yeast composites were successfully fabricated by one-step alkali hydrothermal method, and their adsorption properties for Pb{sup 2+} ions were also evaluated. Various influencing parameters of nano-ZnO/yeast composites, such as initial pH, contact time and initial Pb{sup 2+} concentration were investigated, respectively. The maximum adsorption capacity of nano-ZnO/yeast composites for Pb{sup 2+} (31.72 mg g{sup −1}) is 2.03 times higher than that of pristine yeast (15.63 mg g{sup −1}). The adsorption mechanism of nano-ZnO/yeast composites was studied by a series of techniques. Scanning electron microscopy (SEM) showed that nano-ZnO is evenly deposited on yeast surface. Atomic force microscopy (AFM) analysis exhibited that the yeast surface is rougher than that of pristine yeast. Energy dispersive X-ray detector (EDX) and X-ray diffraction (XRD) indicated the existence of nano-ZnO on yeast surface. Additionally, X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) measurements further illustrated that alkali hydrothermal method causes not only the generation and anchorage of nano-ZnO on yeast surface but also the exposure of more functional groups (such as amino, carboxyl groups etc.) on yeast surface, both of which could adsorb Pb{sup 2+} via synergistic effect.

  9. A facile strategy for fabrication of nano-ZnO/yeast composites and their adsorption mechanism towards lead (II) ions

    International Nuclear Information System (INIS)

    Zhang, Wei; Meng, Lingyin; Mu, Guiqin; Zhao, Maojun; Zou, Ping; Zhang, Yunsong

    2016-01-01

    Highlights: • Nano-ZnO/yeast composites were fabricated by alkali hydrothermal method. • Nano-ZnO was in-situ achieved and anchored on the yeast surface. • Alkali and hydrothermal process cause more exposed funcitional groups on yeast. • Nano-ZnO/yeast composites show higher Pb"2"+ adsorption ability than pristine yeast. • Nano-ZnO and exposed functional groups synergistically participate in adsorption. - Abstract: Nano-ZnO/yeast composites were successfully fabricated by one-step alkali hydrothermal method, and their adsorption properties for Pb"2"+ ions were also evaluated. Various influencing parameters of nano-ZnO/yeast composites, such as initial pH, contact time and initial Pb"2"+ concentration were investigated, respectively. The maximum adsorption capacity of nano-ZnO/yeast composites for Pb"2"+ (31.72 mg g"−"1) is 2.03 times higher than that of pristine yeast (15.63 mg g"−"1). The adsorption mechanism of nano-ZnO/yeast composites was studied by a series of techniques. Scanning electron microscopy (SEM) showed that nano-ZnO is evenly deposited on yeast surface. Atomic force microscopy (AFM) analysis exhibited that the yeast surface is rougher than that of pristine yeast. Energy dispersive X-ray detector (EDX) and X-ray diffraction (XRD) indicated the existence of nano-ZnO on yeast surface. Additionally, X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) measurements further illustrated that alkali hydrothermal method causes not only the generation and anchorage of nano-ZnO on yeast surface but also the exposure of more functional groups (such as amino, carboxyl groups etc.) on yeast surface, both of which could adsorb Pb"2"+ via synergistic effect.

  10. Fabrication of Cf/SiC composite by chemical vapor infiltration

    International Nuclear Information System (INIS)

    Park, Ji Yeon; Kim, Weon Ju

    2003-07-01

    This technical report reviewed the fabrication process of fiber reinforced ceramic composites, characteristics of the chemical vapor infiltration process, and applications for C f /SiC composite to develop a carbon fiber reinforced silicon carbide composite. Infiltration process was performed by the chemical vapor infiltration process using methyltrichlorosilane and hydrogen gas as a source and a diluent, respectively. Infiltration behavior, phase analysis, microstructure observation were carried out. Parameter study results of C f /SiC composite fabricated with some variables such as reaction pressure, reaction temperature, input gas ratio and preform thickness were described

  11. Present State of the Art of Composite Fabric Forming: Geometrical and Mechanical Approaches

    Science.gov (United States)

    Cherouat, Abel; Borouchaki, Houman

    2009-01-01

    Continuous fibre reinforced composites are now firmly established engineering materials for the manufacture of components in the automotive and aerospace industries. In this respect, composite fabrics provide flexibility in the design manufacture. The ability to define the ply shapes and material orientation has allowed engineers to optimize the composite properties of the parts. The formulation of new numerical models for the simulation of the composite forming processes must allow for reduction in the delay in manufacturing and an optimization of costs in an integrated design approach. We propose two approaches to simulate the deformation of woven fabrics: geometrical and mechanical approaches.

  12. Design, fabrication, and properties of 2-2 connectivity cement/polymer based piezoelectric composites with varied piezoelectric phase distribution

    International Nuclear Information System (INIS)

    Dongyu, Xu; Xin, Cheng; Shifeng, Huang; Banerjee, Sourav

    2014-01-01

    The laminated 2-2 connectivity cement/polymer based piezoelectric composites with varied piezoelectric phase distribution were fabricated by employing Lead Zirconium Titanate ceramic as active phase, and mixture of cement powder, epoxy resin, and hardener as matrix phase with a mass proportion of 4:4:1. The dielectric, piezoelectric, and electromechanical coupling properties of the composites were studied. The composites with large total volume fraction of piezoelectric phase have large piezoelectric strain constant and relative permittivity, and the piezoelectric and dielectric properties of the composites are independent of the dimensional variations of the piezoelectric ceramic layer. The composites with small total volume fraction of piezoelectric phase have large piezoelectric voltage constant, but also large dielectric loss. The composite with gradually increased dimension of piezoelectric ceramic layer has the smallest dielectric loss, and that with the gradually increased dimension of matrix layer has the largest piezoelectric voltage constant. The novel piezoelectric composites show potential applications in fabricating ultrasonic transducers with varied surface vibration amplitude of the transducer

  13. Notched Strength of Woven Fabric Kenaf Composites with Different Fiber Orientations

    Directory of Open Access Journals (Sweden)

    Ahmad Hilton

    2017-01-01

    Full Text Available The awareness of implementing sustainable materials in construction industry is gaining good attention among engineers worldwide. Kenaf fibers are local renewable materials to combine with epoxy polymers matrix in producing lightweight composite materials which may replace imported synthetic fiber composites especially in developing countries. Other benefits of using kenaf fiber composites are relatively cheap, less abrasive and less hazardous during fabrication handling. Current study investigates parametric study on notched strength of woven fabric kenaf composite plates with different fiber orientations and circular hole sizes. Stress concentration occurred at the notch edge promotes to micro-damage events such as matrix cracking and fiber fracture as remote tensile loading applied. Current study showed that 0° fiber orientation gives optimum notched strength, plates with larger fiber tilting than 0° are associated with further strength reduction. Kenaf fibers give an alternative to material designers to opt woven fabric kenaf composites in low and medium load bearing applications.

  14. Fabrication of graphene/polyaniline composite multilayer films by electrostatic layer-by-layer assembly

    International Nuclear Information System (INIS)

    Cong, Jiaojiao; Chen, Yuze; Luo, Jing; Liu, Xiaoya

    2014-01-01

    A novel graphene/polyaniline composite multilayer film was fabricated by electrostatic interactions induced layer-by-layer self-assembly technique, using water dispersible and negatively charged chemically converted graphene (CCG) and positively charged polyaniline (PANI) as building blocks. CCG was achieved through partly reduced graphene oxide, which remained carboxyl group on its surface. The remaining carboxyl groups not only retain the dispersibility of CCG, but also allow the growth of the multilayer films via electrostatic interactions between graphene and PANI. The structure and morphology of the obtained CCG/PANI multilayer film are characterized by attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy, Ultraviolet–visible absorption spectrum (UV–vis), scanning electron microscopy (SEM), Raman spectroscopy and X-Ray Diffraction (XRD). The electrochemical properties of the resulting film are studied using cyclic voltammetry (CV), which showed that the resulting CCG/PANI multilayer film kept electroactivity in neutral solution and showed outstanding cyclic stability up to 100 cycles. Furthermore, the composite film exhibited good electrocatalytic ability toward ascorbic acid (AA) with a linear response from 1×10 −4 to 1.2×10 −3 M with the detect limit of 5×10 −6 M. This study provides a facile and effective strategy to fabricate graphene/PANI nanocomposite film with good electrochemical property, which may find potential applications in electronic devices such as electrochemical sensor. - Graphical abstract: A novel graphene/polyaniline (CCG/PANI) film was prepared by layer-by-layer assembly. - Highlights: • A novel graphene/polyaniline (CCG/PANI) film was prepared by layer-by-layer assembly. • The water dispersible and negatively charged graphene (CCG) was used as building block. • CCG was achieved through partly reduced graphene oxide with carboxyl group on its surface. • CCG/PANI film kept electroactivity in

  15. Fabrication of graphene/polyaniline composite multilayer films by electrostatic layer-by-layer assembly

    Energy Technology Data Exchange (ETDEWEB)

    Cong, Jiaojiao; Chen, Yuze; Luo, Jing, E-mail: jingluo19801007@126.com; Liu, Xiaoya

    2014-10-15

    A novel graphene/polyaniline composite multilayer film was fabricated by electrostatic interactions induced layer-by-layer self-assembly technique, using water dispersible and negatively charged chemically converted graphene (CCG) and positively charged polyaniline (PANI) as building blocks. CCG was achieved through partly reduced graphene oxide, which remained carboxyl group on its surface. The remaining carboxyl groups not only retain the dispersibility of CCG, but also allow the growth of the multilayer films via electrostatic interactions between graphene and PANI. The structure and morphology of the obtained CCG/PANI multilayer film are characterized by attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy, Ultraviolet–visible absorption spectrum (UV–vis), scanning electron microscopy (SEM), Raman spectroscopy and X-Ray Diffraction (XRD). The electrochemical properties of the resulting film are studied using cyclic voltammetry (CV), which showed that the resulting CCG/PANI multilayer film kept electroactivity in neutral solution and showed outstanding cyclic stability up to 100 cycles. Furthermore, the composite film exhibited good electrocatalytic ability toward ascorbic acid (AA) with a linear response from 1×10{sup −4} to 1.2×10{sup −3} M with the detect limit of 5×10{sup −6} M. This study provides a facile and effective strategy to fabricate graphene/PANI nanocomposite film with good electrochemical property, which may find potential applications in electronic devices such as electrochemical sensor. - Graphical abstract: A novel graphene/polyaniline (CCG/PANI) film was prepared by layer-by-layer assembly. - Highlights: • A novel graphene/polyaniline (CCG/PANI) film was prepared by layer-by-layer assembly. • The water dispersible and negatively charged graphene (CCG) was used as building block. • CCG was achieved through partly reduced graphene oxide with carboxyl group on its surface. • CCG/PANI film kept

  16. Antifungal activity of fabrics knitted by metalized Silver/Polyester composite yarn

    Science.gov (United States)

    Özkan, İ.; Duru Baykal, P.

    2017-10-01

    In this study, antifungal properties of fabric knitted from metalized silver/polyester composite yarn were investigated. Intermingling is an alternative technique for yarn blending process. Yarns having different features can be combined by feeding the same intermingling jet. This process is defined as commingling. In the study, intermingling process was used to produce metalized silver/polyester composite yarn. Commingled yarns were knitted to single jersey fabrics by IPM brand sample type circular knitting machine. Antifungal activity test was applied to samples against Aspergillus Niger according to AATCC 30 test procedure. It has been identified that the application provides antifungal activity to fabric.

  17. Durable Superomniphobic Surface on Cotton Fabrics via Coating of Silicone Rubber and Fluoropolymers

    Directory of Open Access Journals (Sweden)

    Arsheen Moiz

    2018-03-01

    Full Text Available Performance textiles that protect human from different threats and dangers from environment are in high demand, and the advancement in functionalization technology together with employing advanced materials have made this an area of research focus. In this work, silicone rubber and environmentally friendly fluoropolymers have been employed to explore superomniphobic surface on cotton fabrics without compromising comfort much. It has been found that a cross-linked network between the rubber membrane and the fluoropolymers has been formed. The surface appearance, morphology, handle, thickness and chemical components of the surface of cotton fabrics have been changed. The coated fabrics showed resistance to water, aqueous liquid, oil, chemicals and soil. The comfort of the coated fabrics is different to uncoated cotton fabrics due to the existence of coated layers on the surface of cotton fabrics. This work would benefit the development and design of the next generation of performance textiles with balanced performance and comfort.

  18. Mechanical Properties Of 3D-Structure Composites Based On Warp-Knitted Spacer Fabrics

    Directory of Open Access Journals (Sweden)

    Chen Si

    2015-06-01

    Full Text Available In this paper, the mechanical properties (compression and impact behaviours of three-dimension structure (3D-structure composites based on warp-knitted spacer fabrics have been thoroughly investigated. In order to discuss the effect of fabric structural parameters on the mechanical performance of composites, six different types of warp-knitted spacer fabrics having different structural parameters (such as outer layer structure, diameter of spacer yarn, spacer yarn inclination angle and thickness were involved for comparison study. The 3D-structure composites were fabricated based on a flexible polyurethane foam. The produced composites were characterised for compression and impact properties. The findings obtained indicate that the fabric structural parameters have strong influence on the compression and impact responses of 3D-structure composites. Additionally, the impact test carried out on the 3D-structure composites shows that the impact loads do not affect the integrity of composite structure. All the results reveal that the product exhibits promising mechanical performance and its service life can be sustained.

  19. Enhanced ionic conductivity of AgI nanowires/AAO composites fabricated by a simple approach

    International Nuclear Information System (INIS)

    Liu Lifeng; Alexe, Marin; Lee, Woo; Goesele, Ulrich; Lee, Seung-Woo; Li Jingbo; Rao Guanghui; Zhou Weiya; Lee, Jae-Jong

    2008-01-01

    AgI nanowires/anodic aluminum oxide (AgI NWs/AAO) composites have been fabricated by a simple approach, which involves the thermal melting of AgI powders on the surface of the AAO membrane, followed by the infiltration of the molten AgI inside the nanochannels. As-prepared AgI nanowires have corrugated outer surfaces and are polycrystalline according to scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations. X-ray diffraction (XRD) shows that a considerable amount of 7H polytype AgI exists in the composites, which is supposed to arise from the interfacial interactions between the embedded AgI and the alumina. AC conductivity measurements for the AgI nanowires/AAO composites exhibit a notable conductivity enhancement by three orders of magnitude at room temperature compared with that of pristine bulk AgI. Furthermore, a large conductivity hysteresis and abnormal conductivity transitions were observed in the temperature-dependent conductivity measurements, from which an ionic conductivity as high as 8.0 x 10 2 Ω -1 cm -1 was obtained at around 70 deg. C upon cooling. The differential scanning calorimetry (DSC) result demonstrates a similar phase transition behavior as that found in the AC conductivity measurements. The enhanced ionic conductivity, as well as the abnormal phase transitions, can be explained in terms of the existence of the highly conducting 7H polytype AgI and the formation of well-defined conduction paths in the composites.

  20. Enhanced ionic conductivity of AgI nanowires/AAO composites fabricated by a simple approach.

    Science.gov (United States)

    Liu, Li-Feng; Lee, Seung-Woo; Li, Jing-Bo; Alexe, Marin; Rao, Guang-Hui; Zhou, Wei-Ya; Lee, Jae-Jong; Lee, Woo; Gösele, Ulrich

    2008-12-10

    AgI nanowires/anodic aluminum oxide (AgI NWs/AAO) composites have been fabricated by a simple approach, which involves the thermal melting of AgI powders on the surface of the AAO membrane, followed by the infiltration of the molten AgI inside the nanochannels. As-prepared AgI nanowires have corrugated outer surfaces and are polycrystalline according to scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations. X-ray diffraction (XRD) shows that a considerable amount of 7H polytype AgI exists in the composites, which is supposed to arise from the interfacial interactions between the embedded AgI and the alumina. AC conductivity measurements for the AgI nanowires/AAO composites exhibit a notable conductivity enhancement by three orders of magnitude at room temperature compared with that of pristine bulk AgI. Furthermore, a large conductivity hysteresis and abnormal conductivity transitions were observed in the temperature-dependent conductivity measurements, from which an ionic conductivity as high as 8.0 × 10(2) Ω(-1) cm(-1) was obtained at around 70 °C upon cooling. The differential scanning calorimetry (DSC) result demonstrates a similar phase transition behavior as that found in the AC conductivity measurements. The enhanced ionic conductivity, as well as the abnormal phase transitions, can be explained in terms of the existence of the highly conducting 7H polytype AgI and the formation of well-defined conduction paths in the composites.

  1. Constraints on Europa's Ocean Composition Imposed by Its Surface Composition

    Science.gov (United States)

    Johnson, P. V.; Hodyss, R. P.; Vu, T. H.; Choukroun, M.

    2017-12-01

    Of the non-terrestrial environments within our Solar System, Europa's global liquid water ocean is arguably the most likely to be habitable. As such, understanding the habitability of Europa's ocean is of great interest to astrobiology and is the focus of missions currently being considered for further exploration of Europa. However, direct analysis of the ocean is unlikely in the foreseeable future. As such, our best means of constraining the subsurface ocean composition and its subsequent habitability currently is by further study of Europa's surface chemical composition. Recently, there has been a body of work published that looks at the chemistry of frozen brines representing putative ocean compositions. Here we take a simplified model of a four ionic component (Na, Mg, SO4, Cl) solution and map out what minerals are formed upon freezing as a function of relative ionic concentration, pH, etc. A `flow-chart' of the freezing sequence was developed based on both published and recently acquired experimental results. In performing this exercise, we are able to begin making meaningful links between observations of the surface chemistry and the chemical environment of the internal ocean.

  2. Fabrication of superhydrophobic coating for preventing microleakage in a dental composite restoration.

    Science.gov (United States)

    Cao, Danfeng; Zhang, Yingchao; Li, Yao; Shi, Xiaoyu; Gong, Haihuan; Feng, Dan; Guo, Xiaowei; Shi, Zuosen; Zhu, Song; Cui, Zhanchen

    2017-09-01

    Superhydrophobic coatings were successfully fabricated by photo-crosslinked polyurethane (PU) and organic fluoro group-functionalized SiO 2 nanoparticles (F-SiO 2 NPs), and were introduced for preventing microleakage in a dental composite restoration. The F-SiO 2 NPs possessed low surface energy and the PU can not only improve the mechanical stability but also promote F-SiO 2 NPs to form multiscale structure, which could facilitate the properties of the as-prepared superhydrophobic coating by synergetic effect. The morphology and properties of the resulted superhydrophobic coatings with different PU/F-SiO 2 ratios were studied using 1 H NMR spectrum, fourier transform infrared spectra, scanning electron microscopy, atomic force microscopy and UV-vis spectrophotometry. The results showed that the superhydrophobic coatings with low PU/F-SiO 2 ratio (1:3) possessed excellent hierarchical papillae structure with trapped air pockets, high contact angle (160.1°), low sliding angle (superhydrophobic property, the as-prepared superhydrophobic coatings effectively prevented water permeation in resin composite restoration evaluation. This research may provide an effective method to solve the problem of microleakage and will efficiently increase the success rate of dental composite restorations. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. Surface Preparation for Microdebonding Analysis of Composites

    International Nuclear Information System (INIS)

    Kahraman, Ramazan; Mandell, J. F.

    1999-01-01

    The bond strength between fibers and matrix is an essential property of all composite materials and it must be measured accurately to be able to correlate it with the composite behavior. There are several factors affecting its measurement. This paper discusses the polishing and load application aspects of the indentation test technique for fibre-matrix bond strength determination in polymer and ceramic matrix composites. Different polishing procedures are suggested for polymer and ceramic surfaces for obtaining a smooth surface which is a must for the test results to be reliable. The geometry of the fibers tested was also found to affect the analysis results. For best results, fibers with similar size and which are similarly surrounded by other fibers should be tested. Care should be taken during load application on a fiber for the loading probe not to approach the fiber circumference. The force should be applied in a small increments as possible, however starting from a high enough level to prevent fiber breakage due to surface damage from several loading steps. (Author)

  4. Microstructure and Strengthening Mechanisms of Carbon Nanotube Reinforced Magnesium Matrix Composites Fabricated by Accumulative Roll Bonding

    International Nuclear Information System (INIS)

    Yoo, Seong Jin; Kim, Woo Jin

    2014-01-01

    A combination of accumulative roll bonding (ARB) and high-energy ball milling was used to fabricate carbon nano tube (CNT)-reinforced Mg composites in sheet form. CNT-Al composite powders synthesized using the high-energy ball-milling process, were coated on the surface of Mg sheets using either spraying or dipping methods. The coated sheets were stacked and then subjected to ARB. Formation of CNT-intermetallic compounds through inter-diffusion between Al and Mg, fragmentation of the CNTintermetallic compounds, and their dispersion into the matrix by plastic flow; as well as dissolution of the intermetallic compound particles into the matrix while leaving CNTs in the matrix, occurred in sequence during the ARB process. This eventually resulted in the uniform distribution of nano-sized CNT particles in the Mg matrix. As the thickness of the Mg sheet and of the coating layer of Al-CNT powder on the surface of the Mg sheet were similar, the dispersion of CNTs into the Mg matrix occurred more uniformly and the strengthening effect of adding CNTs was greater. The strengthening gained by adding CNTs was attributed to Orowan strengthening and dislocation-density increase due to a thermal mismatch between the matrix and the CNTs.

  5. Geometrical effect, optimal design and controlled fabrication of bio-inspired micro/nanotextures for superhydrophobic surfaces

    Science.gov (United States)

    Ma, F. M.; Li, W.; Liu, A. H.; Yu, Z. L.; Ruan, M.; Feng, W.; Chen, H. X.; Chen, Y.

    2017-09-01

    Superhydrophobic surfaces with high water contact angles and low contact angle hysteresis or sliding angles have received tremendous attention for both academic research and industrial applications in recent years. In general, such surfaces possess rough microtextures, particularly, show micro/nano hierarchical structures like lotus leaves. Now it has been recognized that to achieve the artificial superhydrophobic surfaces, the simple and effective strategy is to mimic such hierarchical structures. However, fabrications of such structures for these artificial surfaces involve generally expensive and complex processes. On the other hand, the relationships between structural parameters of various surface topography and wetting properties have not been fully understood yet. In order to provide guidance for the simple fabrication and particularly, to promote practical applications of superhydrophobic surfaces, the geometrical designs of optimal microtextures or patterns have been proposed. In this work, the recent developments on geometrical effect, optimal design and controlled fabrication of various superhydrophobic structures, such as unitary, anisotropic, dual-scale hierarchical, and some other surface geometries, are reviewed. The effects of surface topography and structural parameters on wetting states (composite and noncomposite) and wetting properties (contact angle, contact angle hysteresis and sliding angle) as well as adhesive forces are discussed in detail. Finally, the research prospects in this field are briefly addressed.

  6. Structure–Property Relationships of Inorganically Surface-Modified Zeolite Molecular Sieves for Nanocomposite Membrane Fabrication

    KAUST Repository

    Lydon, Megan E.

    2012-05-03

    A multiscale experimental study of the structural, compositional, and morphological characteristics of aluminosilicate (LTA) and pure-silica (MFI) zeolite materials surface-modified with MgO xH y nanostructures is presented. These characteristics are correlated with the suitability of such materials in the fabrication of LTA/Matrimid mixed-matrix membranes (MMMs) for CO 2/CH 4 separations. The four functionalization methods studied in this work produce surface nanostructures that may appear superficially similar under SEM observation but in fact differ considerably in shape, size, surface coverage, surface area/roughness, degree of attachment to the zeolite surface, and degree of zeolite pore blocking. The evaluation of these characteristics by a combination of TEM, HRTEM, N 2 physisorption, multiscale compositional analysis (XPS, EDX, and ICP-AES elemental analysis), and diffraction (ED and XRD) allows improved understanding of the origin of disparate gas permeation properties observed in MMMs made with four types of surface-modified zeolite LTA materials, as well as a rational selection of the method expected to result in the best enhancement of the desired properties (in the present case, CO 2/CH 4 selectivity increase without sacrificing permeability). A method based on ion exchange of the LTA with Mg 2+, followed by base-induced precipitation and growth of MgO xH y nanostructures, deemed "ion exchange functionalization" here, offers modified particles with the best overall characteristics resulting in the most effective MMMs. LTA/Matrimid MMMs containing ion exchange functionalized particles had a considerably higher CO 2/CH 4 selectivity (∼40) than could be obtained with the other functionalization techniques (∼30), while maintaining a CO 2 permeability of ∼10 barrers. A parallel study on pure silica MFI surface nanostructures is also presented to compare and contrast with the zeolite LTA case. © 2012 American Chemical Society.

  7. Fabrication and properties of graphene reinforced silicon nitride composite materials

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yaping; Li, Bin, E-mail: libin@nudt.edu.cn; Zhang, Changrui; Wang, Siqing; Liu, Kun; Yang, Bei

    2015-09-17

    Silicon nitride (Si{sub 3}N{sub 4}) ceramic composites reinforced with graphene platelets (GPLs) were prepared by hot pressed sintering and pressureless sintering respectively. Adequate intermixing of the GPLs and the ceramic powders was achieved in nmethyl-pyrrolidone (NMP) under ultrasonic vibration followed by ball-milling. The microstructure and phases of the Si{sub 3}N{sub 4} ceramic composites were investigated by Field Emission Scanning Electron Microscopy (SEM) and X-ray diffraction (XRD). The effects of GPLs on the composites' mechanical properties were analyzed. The results showed that GPLs were well dispersed in the Si{sub 3}N{sub 4} ceramic matrix. β-Si{sub 3}N{sub 4,} O′-sialon and GPLs were present in the hot-pressed composites while pressureless sintered composites contain β-Si{sub 3}N{sub 4}, Si, SiC and GPLs. Graphene has the potential to improve the mechanical properties of both the hot pressed and pressureless sintered composites. Toughening effect of GPLs on the pressureless sintered composites appeared more effective than that on the hot pressed composites. Toughening mechanisms, such as pull-out, crack bridging and crack deflection induced by GPLs were observed in the composites prepared by the two methods.

  8. Fabrication and properties of graphene reinforced silicon nitride composite materials

    International Nuclear Information System (INIS)

    Yang, Yaping; Li, Bin; Zhang, Changrui; Wang, Siqing; Liu, Kun; Yang, Bei

    2015-01-01

    Silicon nitride (Si 3 N 4 ) ceramic composites reinforced with graphene platelets (GPLs) were prepared by hot pressed sintering and pressureless sintering respectively. Adequate intermixing of the GPLs and the ceramic powders was achieved in nmethyl-pyrrolidone (NMP) under ultrasonic vibration followed by ball-milling. The microstructure and phases of the Si 3 N 4 ceramic composites were investigated by Field Emission Scanning Electron Microscopy (SEM) and X-ray diffraction (XRD). The effects of GPLs on the composites' mechanical properties were analyzed. The results showed that GPLs were well dispersed in the Si 3 N 4 ceramic matrix. β-Si 3 N 4, O′-sialon and GPLs were present in the hot-pressed composites while pressureless sintered composites contain β-Si 3 N 4 , Si, SiC and GPLs. Graphene has the potential to improve the mechanical properties of both the hot pressed and pressureless sintered composites. Toughening effect of GPLs on the pressureless sintered composites appeared more effective than that on the hot pressed composites. Toughening mechanisms, such as pull-out, crack bridging and crack deflection induced by GPLs were observed in the composites prepared by the two methods

  9. Study on the friction and wear properties of glass fabric composites filled with nano- and micro-particles under different conditions

    International Nuclear Information System (INIS)

    Su Fenghua; Zhang Zhaozhu; Liu Weimin

    2005-01-01

    The glass fabric composites filled with the particulates of polytetrafluoroethylene (PTFE), micro-sized MoS 2 , nano-TiO 2 , and nano-CaCO 3 , respectively, were prepared by dip-coating of the glass fabric in a phenolic resin containing the particulates to be incorporated and the successive curing. The friction and wear behaviors of the resulting glass fabric composites sliding against AISI-1045 steel in a pin-on-disk configuration at various temperatures were evaluated on a Xuanwu-III high temperature friction and wear tester. The morphologies of the worn surfaces of the filled glass fabric composites and the counterpart steel pins were analyzed by means of scanning electron microscopy, and the elemental distribution of F on the worn surface of the counterpart steel was determined by means of energy dispersive X-ray analysis (EDXA). It was found that PTFE and nano-TiO 2 particulates as the fillers contributed to significantly improve the friction-reducing and anti-wear properties of the glass fabric composites, but nano-CaCO 3 and micro-MoS 2 as the fillers were harmful to the friction and wear behavior of the glass fabric composites. The friction and wear properties of the glass fabric composites filled with the particulate fillers were closely dependent on the environmental temperature and the wear rates of the composites at elevated temperature above 200 deg. C were much larger than that below 150 deg. C, which was attributed to the degradation and decomposition of the adhesive resin at excessively elevated temperature. The bonding strengths between the interfaces of the glass fabric, the adhesive resin, and the incorporated particulates varied with the types of the particulate fillers, which largely accounted for the differences in the tribological properties of the glass fabric composites filled with different fillers. Moreover, the transferred layers of varied features formed on the counterpart steel pins also partly accounted for the different friction and

  10. Tensioned Fabric Structures with Surface in the Form of Chen-Gackstatter

    Directory of Open Access Journals (Sweden)

    Yee Hooi Min

    2016-01-01

    Full Text Available Form-finding has to be carried out for tensioned fabric structure in order to determine the initial equilibrium shape under prescribed support condition and prestress pattern. Tensioned fabric structures are normally designed to be in the form of equal tensioned surface. Tensioned fabric structure is highly suited to be used for realizing surfaces of complex or new forms. However, research study on a new form as a tensioned fabric structure has not attracted much attention. Another source of inspiration minimal surface which could be adopted as form for tensioned fabric structure is very crucial. The aim of this study is to propose initial equilibrium shape of tensioned fabric structures in the form of Chen-Gackstatter. Computational form-finding using nonlinear analysis method is used to determine the Chen-Gackstatter form of uniformly stressed surfaces. A tensioned fabric structure must curve equally in opposite directions to give the resulting surface a three dimensional stability. In an anticlastic doubly curved surface, the sum of all positive and all negative curvatures is zero. This study provides an alternative choice for structural designer to consider the Chen-Gackstatter applied in tensioned fabric structures. The results on factors affecting initial equilibrium shape can serve as a reference for proper selection of surface parameter for achieving a structurally viable surface.

  11. [Effect of thermal cycling on surface microstructure of different light-curing composite resins].

    Science.gov (United States)

    Lv, Da; Liu, Kai-Lei; Yao, Yao; Zhang, Wei-Sheng; Liao, Chu-Hong; Jiang, Hong

    2015-04-01

    To evaluate the effect of thermal cycling on surface microstructure of different light-curing composite resins. A nanofilled composite (Z350) and 4 microhybrid composites (P60, Z250, Spectrum, and AP-X) were fabricated from lateral to center to form cubic specimens. The lateral surfaces were abrased and polished before water storage and 40 000 thermal cycles (5/55 degrees celsius;). The mean surface roughness (Ra) were measured and compared before and after thermal cycling, and the changes of microstructure were observed under scanning electron microscope (SEM). Significant decreases of Ra were observed in the composites, especially in Spectrum (from 0.164±0.024 µm to 0.140±0.017 µm, Presins, and fissures occurred on Z350 following the thermal cycling. Water storage and thermal cycling may produce polishing effect on composite resins and cause fissures on nanofilled composite resins.

  12. (90377) SEDNA: INVESTIGATION OF SURFACE COMPOSITIONAL VARIATION

    International Nuclear Information System (INIS)

    Barucci, M. A.; De Bergh, C.; Merlin, F.; Morea Dalle Ore, C.; Cruikshank, D.; Alvarez-Candal, A.; Dumas, C.

    2010-01-01

    The dwarf planet (90377) Sedna is one of the most remote solar system objects accessible to investigations. To better constrain its surface composition and to investigate the possible heterogeneity of the surface of Sedna, several observations have been carried out at ESO-VLT with the powerful spectrometer SINFONI observing simultaneously the H and K bands. The analyzed spectra (obtained in 2005, 2007, and 2008) show a non-uniform spectral signature, particularly in the K band. Spectral modeling using the Shkuratov radiative transfer code for surface scattering has been performed using the various sets of data, including previous observations at visible wavelengths and photometry at 3.6 and 4.5 μm by the Spitzer Space Telescope. The visible and near-infrared spectra can be modeled with organic materials (triton and titan tholin), serpentine, and H 2 O ice in fairly significant amounts, and CH 4 , N 2 , and C 2 H 6 in varying trace amounts. One of the spectra obtained in 2005 October shows a different signature in the K band and is best modeled with CH 3 OH in place of CH 4 , with reduced amounts of serpentine and with the addition of olivine. The compositional surface heterogeneity can give input on the past history as well clues to the origin of this peculiar, distant object.

  13. Fabrication of a wettability-gradient surface on copper by screen-printing techniques

    International Nuclear Information System (INIS)

    Huang, Ding-Jun; Leu, Tzong-Shyng

    2015-01-01

    In this study, a screen-printing technique is utilized to fabricate a wettability-gradient surface on a copper substrate. The pattern definitions on the copper surface were freely fabricated to define the regions with different wettabilities, for which the printing definition technique was developed as an alternative to the existing costly photolithography techniques. This fabrication process using screen printing in tandem with chemical modification methods can easily realize an excellent wettability-gradient surface with superhydrophobicity and superhydrophilicity. Surface analyses were performed to characterize conditions in some fabrication steps. A water droplet movement sequence is provided to clearly demonstrate the droplet-driving effectiveness of the fabricated gradient surface. The droplet-driving efficiency offers a promising solution for condensation heat transfer applications in the foreseeable future. (paper)

  14. Studies on the mechanical properties of woven jute fabric reinforced poly(l-lactic acid composites

    Directory of Open Access Journals (Sweden)

    G.M. Arifuzzaman Khan

    2016-01-01

    Full Text Available Development of ecofriendly biocomposites to replace non-biodegradable synthetic fiber composites is the main objective of this study. To highlight the biocomposites as a perfect replacement, the plain woven jute fabric (WJF reinforced poly(l-lactic acid (PLLA composites were prepared by the hot press molding method. The influence of woven structure and direction on the mechanical properties i.e. tensile, flexural and impact properties was investigated. The average tensile strength (TS, tensile modulus (TM, flexural strength (FS, flexural modulus (FM, and impact strength (IS of untreated woven jute composite (in warp direction were improved about 103%, 211%, 95.2%, 42.4% and 85.9%, respectively and strain at maximum tensile stress for composite samples was enhanced by 11.7%. It was also found that the strengths and modulus of composites in warp direction are higher than those in weft direction. WJF composites in warp and weft directions presented superior mechanical properties than non-woven jute fabric (NWJF composites. Chemical treatment of jute fabric through benzoylation showed a positive effect on the properties of composites. Morphological studies by SEM demonstrated that better adhesion between the treated fabric and PLLA was achieved.

  15. Facile Fabrication of Multi-hierarchical Porous Polyaniline Composite as Pressure Sensor and Gas Sensor with Adjustable Sensitivity

    Science.gov (United States)

    He, Xiao-Xiao; Li, Jin-Tao; Jia, Xian-Sheng; Tong, Lu; Wang, Xiao-Xiong; Zhang, Jun; Zheng, Jie; Ning, Xin; Long, Yun-Ze

    2017-08-01

    A multi-hierarchical porous polyaniline (PANI) composite which could be used in good performance pressure sensor and adjustable sensitivity gas sensor has been fabricated by a facile in situ polymerization. Commercial grade sponge was utilized as a template scaffold to deposit PANI via in situ polymerization. With abundant interconnected pores throughout the whole structure, the sponge provided sufficient surface for the growth of PANI nanobranches. The flexible porous structure helped the composite to show high performance in pressure detection with fast response and favorable recoverability and gas detection with adjustable sensitivity. The sensing mechanism of the PANI/sponge-based flexible sensor has also been discussed. The results indicate that this work provides a feasible approach to fabricate efficient sensors with advantages of low cost, facile preparation, and easy signal collection.

  16. Progress in Imidazolium Ionic Liquids Assisted Fabrication of Carbon Nanotube and Graphene Polymer Composites

    Directory of Open Access Journals (Sweden)

    Xiaolin Xie

    2013-06-01

    Full Text Available Carbon nanotubes (CNTs and graphene sheets are the most promising fillers for polymer nanocomposites due to their superior mechanical, electrical, thermal optical and gas barrier properties, as well as high flame-retardant efficiency. The critical challenge, however, is how to uniformly disperse them into the polymer matrix to achieve a strong interface for good load transfer between the two. This problem is not new but more acute in CNTs and graphene, both because they are intrinsically insoluble and tend to aggregate into bundles and because their surfaces are atomically smooth. Over the past decade, imidazolium ionic liquids (Imi-ILs have played a multifunctional role (e.g., as solvents, dispersants, stabilizers, compatibilizers, modifiers and additives in the fabrication of polymer composites containing CNTs or graphene. In this review, we first summarize the liquid-phase exfoliation, stabilization, dispersion of CNTs and graphene in Imi-ILs, as well as the chemical and/or thermal reduction of graphene oxide to graphene with the aid of Imi-ILs. We then present a full survey of the literature on the Imi-ILs assisted fabrication of CNTs and graphene-based nanocomposites with a variety of polymers, including fluoropolymers, hydrocarbon polymers, polyacrylates, cellulose and polymeric ionic liquids. Finally, we give a future outlook in hopes of facilitating progress in this emerging area.

  17. Influence of mechanical and chemical degradation on surface gloss of resin composite materials

    NARCIS (Netherlands)

    Ardu, S.; Braut, V.; Uhac, I.; Benbachir, N.; Feilzer, A.J.; Krejci, I.

    2009-01-01

    Purpose: To determine the changes in surface gloss of different composite materials after simulation of mechanical and chemical aging mechanisms. Methods: 36 specimens were fabricated for each material and polished with 120-, 220-, 500-, 1200-, 2400- and 4000- grit SiC abrasive paper, respectively.

  18. Study on microstructure and properties of Mg-alloy surface alloying layer fabricated by EPC

    Directory of Open Access Journals (Sweden)

    Chen Dongfeng

    2010-02-01

    Full Text Available AZ91D surface alloying was investigated through evaporative pattern casting (EPC technology. Aluminum powder (0.074 to 0.104 mm was used as the alloying element in the experiment. An alloying coating with excellent properties was fabricated, which mainly consisted of adhesive, co-solvent, suspending agent and other ingredients according to desired proportion. Mg-alloy melt was poured under certain temperature and the degree of negative pressure. The microstructure of the surface layer was examined by means of scanning electron microscopy. It has been found that a large volume fraction of network new phases were formed on the Mg-alloy surface, the thickness of the alloying surface layer increased with the alloying coating increasing from 0.3 mm to 0.5 mm, and the microstructure became compact. Energy dispersive X-ray (EDX analysis was used to determine the chemical composition of the new phases. It showed that the new phases mainly consist of β-Mg17Al12, in addition to a small quantity of inter-metallic compounds and oxides. A micro-hardness test and a corrosion experiment to simulate the effect of sea water were performed. The result indicated that the highest micro-hardness of the surface reaches three times that of the matrix. The corrosion rate of alloying samples declines to about a fifth of that of the as-cast AZ91D specimen.

  19. A rapid one-step fabrication of patternable superhydrophobic surfaces driven by Marangoni instability.

    Science.gov (United States)

    Kang, Sung-Min; Hwang, Sora; Jin, Si-Hyung; Choi, Chang-Hyung; Kim, Jongmin; Park, Bum Jun; Lee, Daeyeon; Lee, Chang-Soo

    2014-03-18

    We present a facile and inexpensive approach without any fluorinated chemistry to create superhydrophobic surface with exceptional liquid repellency, transportation of oil, selective capture of oil, optical bar code, and self-cleaning. Here we show experimentally that the control of evaporation is important and can be used to form superhydrophobic surface driven by Marangoni instability: the method involves in-situ photopolymerization in the presence of a volatile solvent and porous PDMS cover to afford superhydrophobic surfaces with the desired combination of micro- and nanoscale roughness. The porous PDMS cover significantly affects Marangoni convection of coating fluid, inducing composition gradients at the same time. In addition, the change of concentration of ethanol is able to produce versatile surfaces from hydrophilic to superhydrophobic and as a consequence to determine contact angles as well as roughness factors. In conclusion, the control of evaporation under the polymerization provides a convenient parameter to fabricate the superhydrophobic surface, without application of fluorinated chemistry and the elegant nanofabrication technique.

  20. Studies on fabrication of glass fiber reinforced composites using polymer blends

    Science.gov (United States)

    Patel, R. H.; Kachhia, P. H.; Patel, S. N.; Rathod, S. T.; Valand, J. K.

    2018-05-01

    Glass fiber reinforced PVC/NBR composites have been fabricated via hot compression moulding process. PVC is brittle in nature and thus lower thermal stability. Therefore, to improve the toughness of PVC, NBR was incorporated in certain proportions. As both are polar and thus they are compatible. To improve the strength property further, these blends were used to fabricate glass fiber reinforced composites. SEM micrograph shows good wettability of the blend with glass fibers resulting in proper bonding which increase the strength of the composites.

  1. Surface characterization of polymers used in fabrication of interim prostheses after treatment with photopolymerized glaze

    International Nuclear Information System (INIS)

    Santos, Daniela Micheline dos; Commar, Betina Chiarelo; Rocha Bonatto, Liliane da; Freitas da Silva, Emily Vivianne; Sônego, Mariana Vilela; Rangel, Elidiane Cipriano; Pesqueira, Aldieris Alves; Goiato, Marcelo Coelho

    2017-01-01

    The material used for interim prostheses fabrication must present excellent physical properties for greater longevity in the face of environmental conditions, which can occur in the oral cavity. The purpose of this study was to evaluate the effect of a photopolymerized glaze on the physical and mechanical properties of polymers used for the fabrication of interim prostheses, before and after thermocycling and immersion in staining solutions. One hundred samples of composite and acrylic resins were fabricated: Dencor chemically activated acrylic resin (CAAR) (n = 20) and heat-polymerized acrylic resin (HPAR) (n = 20), Charisma (n = 20), Structur (n = 20), and Protemp (n = 20). A mechanical polishing was performed on half of the samples, and a chemical polishing was performed on the remaining samples. Subsequently, all samples were submitted to thermocycling and immersion in coffee staining solution for 21 days. Analysis of color and microhardness, as well as atomic force microscopy (AFM), scanning electron microscopy (SEM), and energy dispersive x-ray spectrometry (EDS) were performed. The data were submitted to repeated-measures analysis of variance (ANOVA), followed by the Tukey test (α = 0.05) and the Student t-test (α = 0.05). It was verified that the glaze decreased the chromatic alteration values, and increased the microhardness values of the samples, with the exception of the Charisma resin. The samples that did not receive chemical polishing had the greatest number of surface irregularities. This study concluded that the groups with glaze presented less color alteration. In addition, Charisma and Structur resins exhibited the greatest chromatic stability. As to the microhardness, the values were greater when the samples were treated with the glaze, with the exception of the Charisma group. - Highlights: • Polymers used in fabrication of interim prostheses were analyzed. • The influence of a chemical polishing on these polymers was analyzed.

  2. Surface characterization of polymers used in fabrication of interim prostheses after treatment with photopolymerized glaze

    Energy Technology Data Exchange (ETDEWEB)

    Santos, Daniela Micheline dos, E-mail: danielamicheline@foa.unesp.br [Department of Dental Materials and Prosthodontics, Aracatuba Dental School, Univ Estadual Paulista (UNESP), José Bonifácio St., 1193, Aracatuba, São Paulo 16015-050 (Brazil); Commar, Betina Chiarelo; Rocha Bonatto, Liliane da; Freitas da Silva, Emily Vivianne; Sônego, Mariana Vilela [Department of Dental Materials and Prosthodontics, Aracatuba Dental School, Univ Estadual Paulista (UNESP), José Bonifácio St., 1193, Aracatuba, São Paulo 16015-050 (Brazil); Rangel, Elidiane Cipriano [Technological Plasma Laboratory (LaPTec), Experimental Campus of Sorocaba, Univ Estadual Paulista (UNESP), Tres de Março Av., 511, Sorocaba, Sao Paulo, 18087-180 (Brazil); Pesqueira, Aldieris Alves; Goiato, Marcelo Coelho [Department of Dental Materials and Prosthodontics, Aracatuba Dental School, Univ Estadual Paulista (UNESP), José Bonifácio St., 1193, Aracatuba, São Paulo 16015-050 (Brazil)

    2017-02-01

    The material used for interim prostheses fabrication must present excellent physical properties for greater longevity in the face of environmental conditions, which can occur in the oral cavity. The purpose of this study was to evaluate the effect of a photopolymerized glaze on the physical and mechanical properties of polymers used for the fabrication of interim prostheses, before and after thermocycling and immersion in staining solutions. One hundred samples of composite and acrylic resins were fabricated: Dencor chemically activated acrylic resin (CAAR) (n = 20) and heat-polymerized acrylic resin (HPAR) (n = 20), Charisma (n = 20), Structur (n = 20), and Protemp (n = 20). A mechanical polishing was performed on half of the samples, and a chemical polishing was performed on the remaining samples. Subsequently, all samples were submitted to thermocycling and immersion in coffee staining solution for 21 days. Analysis of color and microhardness, as well as atomic force microscopy (AFM), scanning electron microscopy (SEM), and energy dispersive x-ray spectrometry (EDS) were performed. The data were submitted to repeated-measures analysis of variance (ANOVA), followed by the Tukey test (α = 0.05) and the Student t-test (α = 0.05). It was verified that the glaze decreased the chromatic alteration values, and increased the microhardness values of the samples, with the exception of the Charisma resin. The samples that did not receive chemical polishing had the greatest number of surface irregularities. This study concluded that the groups with glaze presented less color alteration. In addition, Charisma and Structur resins exhibited the greatest chromatic stability. As to the microhardness, the values were greater when the samples were treated with the glaze, with the exception of the Charisma group. - Highlights: • Polymers used in fabrication of interim prostheses were analyzed. • The influence of a chemical polishing on these polymers was analyzed.

  3. Nearly Perfect Durable Superhydrophobic Surfaces Fabricated by a Simple One-Step Plasma Treatment.

    Science.gov (United States)

    Ryu, Jeongeun; Kim, Kiwoong; Park, JooYoung; Hwang, Bae Geun; Ko, YoungChul; Kim, HyunJoo; Han, JeongSu; Seo, EungRyeol; Park, YongJong; Lee, Sang Joon

    2017-05-16

    Fabrication of superhydrophobic surfaces is an area of great interest because it can be applicable to various engineering fields. A simple, safe and inexpensive fabrication process is required to fabricate applicable superhydrophobic surfaces. In this study, we developed a facile fabrication method of nearly perfect superhydrophobic surfaces through plasma treatment with argon and oxygen gases. A polytetrafluoroethylene (PTFE) sheet was selected as a substrate material. We optimized the fabrication parameters to produce superhydrophobic surfaces of superior performance using the Taguchi method. The contact angle of the pristine PTFE surface is approximately 111.0° ± 2.4°, with a sliding angle of 12.3° ± 6.4°. After the plasma treatment, nano-sized spherical tips, which looked like crown-structures, were created. This PTFE sheet exhibits the maximum contact angle of 178.9°, with a sliding angle less than 1°. As a result, this superhydrophobic surface requires a small external force to detach water droplets dripped on the surface. The contact angle of the fabricated superhydrophobic surface is almost retained, even after performing an air-aging test for 80 days and a droplet impacting test for 6 h. This fabrication method can provide superb superhydrophobic surface using simple one-step plasma etching.

  4. Fabrication of a First Article Lightweight Composite Technology Demonstrator - Exospine

    Science.gov (United States)

    2014-01-01

    core, (b) 0/90, and (c) ± 45 ply cuts of ACG-MTM 45-1/CF0526 prepreg fabric...Materials, University of Delaware (UD-CCM, Newark, DE) for providing the laminate design and materials used in this work. The authors would also like...onboard diagnostics. 2. Experimental 2.1 Materials Plain woven carbon fiber/epoxy prepreg and a low-density foam core were provided to ARL for the

  5. Surface modification of polyester fabrics by atmospheric-pressure air/He plasma for color strength and adhesion enhancement

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Chunming, E-mail: zcm1229@126.com [College of Textiles and Clothing, Qingdao University, Qingdao 266071 (China); Sunvim Grp Co Ltd, Gaomi 261500 (China); Zhao, Meihua; Wang, Libing; Qu, Lijun [College of Textiles and Clothing, Qingdao University, Qingdao 266071 (China); Men, Yajing [Sunvim Grp Co Ltd, Gaomi 261500 (China)

    2017-04-01

    Highlights: • Air/He plasma gave hydrophilicity on polyester surface and decreased contact angle to 18°. • The roughness of polyester increased and pit-like structures appeared on the surface after plasma treatment. • XPS confirmed the generation of new functional groups on polyester fabric. • The improved pigment color yield and anti-bleeding performance were contributed by the alteration of pigment adhesion. • The air/He plasma was more effective than air plasma at the same treatment time. - Abstract: Surface properties of water-based pigmented inks for ink-jet printed polyester fabrics were modified with atmospheric-pressure air/He plasma to improve the color strength and pigment adhesion of the treated surfaces. The influence of various parameters, including the surface morphology, chemical compositions, surface energy and dynamic contact angles of the control and plasma treated samples was studied. Color strength and edge definition were used to evaluate the ink-jet printing performance of fabrics. The change in pigment adhesion to polyester fibers was analyzed by SEM (scanning electron microscopy). AFM (Atomic force microscope) and XPS (X-ray photoelectron spectroscopy) analyses indicated the increase in surface roughness and the oxygen-containing polar groups(C=O, C−OH and COOH) reinforced the fixation of pigments on the fiber surface. The result from this study suggested that the improved pigment color yield was clearly affected by alteration of pigment adhesion enhanced by plasma surface modification. Polyester fabrics exhibited better surface property and ink-jet printing performance after the air/He mixture plasma treatment comparing with those after air plasma treatment.

  6. Surface modification of polyester fabrics by atmospheric-pressure air/He plasma for color strength and adhesion enhancement

    International Nuclear Information System (INIS)

    Zhang, Chunming; Zhao, Meihua; Wang, Libing; Qu, Lijun; Men, Yajing

    2017-01-01

    Highlights: • Air/He plasma gave hydrophilicity on polyester surface and decreased contact angle to 18°. • The roughness of polyester increased and pit-like structures appeared on the surface after plasma treatment. • XPS confirmed the generation of new functional groups on polyester fabric. • The improved pigment color yield and anti-bleeding performance were contributed by the alteration of pigment adhesion. • The air/He plasma was more effective than air plasma at the same treatment time. - Abstract: Surface properties of water-based pigmented inks for ink-jet printed polyester fabrics were modified with atmospheric-pressure air/He plasma to improve the color strength and pigment adhesion of the treated surfaces. The influence of various parameters, including the surface morphology, chemical compositions, surface energy and dynamic contact angles of the control and plasma treated samples was studied. Color strength and edge definition were used to evaluate the ink-jet printing performance of fabrics. The change in pigment adhesion to polyester fibers was analyzed by SEM (scanning electron microscopy). AFM (Atomic force microscope) and XPS (X-ray photoelectron spectroscopy) analyses indicated the increase in surface roughness and the oxygen-containing polar groups(C=O, C−OH and COOH) reinforced the fixation of pigments on the fiber surface. The result from this study suggested that the improved pigment color yield was clearly affected by alteration of pigment adhesion enhanced by plasma surface modification. Polyester fabrics exhibited better surface property and ink-jet printing performance after the air/He mixture plasma treatment comparing with those after air plasma treatment.

  7. Practical Considerations of Design, Fabrication and Tests for Composite Materials,

    Science.gov (United States)

    1982-09-01

    Harris 2 School of Materials Science University of Bath Claverton Down Bath AB2 7AY UK 1. THE IDEA OF A COMPOSITE The concept is a familiar one even to...A.R. Bunsell " Comportement en torsion des fibres de Kevlar-29 " Colloque nt CNRS No. 319 Comportement plastique des solides anisotropes. 16-19 June...d’hhlicoptares en composites : conception , rdalisation et comportement en operation ". Advances in Composite Materials Vol II Ed. A.R. Bunsell, C. Bathias

  8. Chairside fabricated fiber-reinforced composite fixed partial denture

    Directory of Open Access Journals (Sweden)

    Sufyan Garoushi

    2007-01-01

    Full Text Available The advances in the materials and techniques for adhesive dentistry have allowed the development of non-invasive or minimally invasive approaches for replacing a missing tooth in those clinical situations when conservation of adjacent teeth is needed. Good mechanical and cosmetic/aesthetic properties of fiber-reinforced composite (FRC, with good bonding properties with composite resin cement and veneering composite are needed in FRC devices. Some recent studies have shown that adhesives of composite resins and luting cements allow diffusion of the adhesives to the FRC framework of the bridges. By this so-called interdiffusion bonding is formed [1]. FRC bridges can be made in dental laboratories or chairside. This article describes a clinical case of chairside (directly made FRC Bridge, which was used according to the principles of minimal invasive approach. Treatment was performed by Professor Vallittu from the University of Turku, Finland.

  9. Multifunctional surface modification of silk fabric via graphene oxide repeatedly coating and chemical reduction method

    Science.gov (United States)

    Cao, Jiliang; Wang, Chaoxia

    2017-05-01

    Multifunctional silk fabrics with electrical conductive, anti-ultraviolet and water repellent were successfully prepared by surface modification with graphene oxide (GO). The yellow-brown GO deposited on the surface of silk fabric was converted into graphitic black reduced graphene (RGO) by sodium hydrosulfite. The surface properties of silk fabrics were changed by repeatedly RGO coating process, which have been proved by SEM and XPS. The SEM results showed that the RGO sheets were successive form a continuously thin film on the surface of silk fabrics, and the deposition of GO or RGO also can be proved by XPS. The electrical conductivity was tested by electrical surface resistance value of the silk fabric, the surface resistance decreased with increasing of RGO surface modification times, and a low surface resistance value reached to 3.24 KΩ cm-1 after 9 times of modification, indicating the silk obtained excellent conductivity. The UPF value of one time GO modification silk fabric (silk-1RGO) was enhanced significantly to 24.45 in comparison to 10.40 of original silk. The contact angle of RGO coating silk samples was all above of 120°. The durability of RGO coated silk fabrics was tested by laundering. The electrical surface resistance of silk-4RGO (65.74 KΩ cm-1), silk-6RGO (15.54 KΩ cm-1) and silk-8RGO (3.86 KΩ cm-1) fabrics was up to 86.82, 22.30 and 6.57 KΩ cm-1 after 10 times of standard washing, respectively. The UPF value, contact angle and color differences of RGO modified silk fabric slightly changed before and after 10 times of standard washing. Therefore, the washing fastness of electric conduction, anti-ultraviolet and water repellent multifunctional silk fabrics was excellent.

  10. Effect of different polishing systems on the surface roughness of nano-hybrid composites

    OpenAIRE

    Brijesh Patel; Naveen Chhabra; Disha Jain

    2016-01-01

    Objective: The study aimed to investigate the influence of different polishing systems on the surface roughness of nano-hybrid composite resins. Background: Different shapes of polishing systems are available according to the site of work. To minimize variability, a new system with single shape is developed that can be utilized in both anterior as well as posterior teeth. Materials and Methods: Seventy composite discs were fabricated using Teflon well (10 mm × 3 mm). Two main group of...

  11. Aspects of fabrication aluminium matrix heterophase composites by suspension method

    Science.gov (United States)

    Dolata, A. J.; Dyzia, M.

    2012-05-01

    Composites with an aluminium alloy matrix (AlMMC) exhibit several advantageous properties such as good strength, stiffness, low density, resistance and dimensional stability to elevated temperatures, good thermal expansion coefficient and particularly high resistance to friction wear. Therefore such composites are more and more used in modern engineering constructions. Composites reinforced with hard ceramic particles (Al2O3, SiC) are gradually being implemented into production in automotive or aircraft industries. Another application of AlMMC is in the electronics industry, where the dimensional stability and capacity to absorb and remove heat is used in radiators. However the main problems are still: a reduction of production costs, developing methods of composite material tests and final product quality assessment, standardisation, development of recycling and mechanical processing methods. AlMMC production technologies, based on liquid-phase methods, and the shaping of products by casting methods, belong to the cheapest production methods. Application of a suspension method for the production of composites with heterophase reinforcement may turn out to be a new material and technological solution. The article presents the material and technological aspects of the transfer procedures for the production of composite suspensions from laboratory scale to a semi-industrial scale.

  12. Aspects of fabrication aluminium matrix heterophase composites by suspension method

    International Nuclear Information System (INIS)

    Dolata, A J; Dyzia, M

    2012-01-01

    Composites with an aluminium alloy matrix (AlMMC) exhibit several advantageous properties such as good strength, stiffness, low density, resistance and dimensional stability to elevated temperatures, good thermal expansion coefficient and particularly high resistance to friction wear. Therefore such composites are more and more used in modern engineering constructions. Composites reinforced with hard ceramic particles (Al 2 O 3 , SiC) are gradually being implemented into production in automotive or aircraft industries. Another application of AlMMC is in the electronics industry, where the dimensional stability and capacity to absorb and remove heat is used in radiators. However the main problems are still: a reduction of production costs, developing methods of composite material tests and final product quality assessment, standardisation, development of recycling and mechanical processing methods. AlMMC production technologies, based on liquid-phase methods, and the shaping of products by casting methods, belong to the cheapest production methods. Application of a suspension method for the production of composites with heterophase reinforcement may turn out to be a new material and technological solution. The article presents the material and technological aspects of the transfer procedures for the production of composite suspensions from laboratory scale to a semi-industrial scale.

  13. Facile fabrication of superhydrophobic surfaces with low roughness on Ti–6Al–4V substrates via anodization

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Yuze; Sun, Yuwen, E-mail: ywsun@dlut.edu.cn; Guo, Dongming

    2014-09-30

    Highlights: • A facile and efficient method for fabricating low-roughness superhydrophobic titanium alloy surfaces is successfully developed. • Formation mechanism of micro-scale pore structures built by a novel anodic oxidation is carefully analyzed. • The prepared superhydrophobic surface possesses good durability and abrasion resistance. - Abstract: The combination of suitable micro-scale structures and low surface energy modification plays a vital role in fabricating superhydrophobic surfaces on hydrophilic metal substrates. This work proposes a simple, facile and efficient method of fabricating superhydrophobic titanium alloy surfaces with low surface roughness. Complex micro-pore structures are generated on titanium alloy surfaces by anodic oxidation in the NaOH and H{sub 2}O{sub 2} mixed solution. Fluoroalkylsilane (FAS) is used to reduce the surface energy of the electrochemically oxidized surface. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), Zygogpi-xp6 (ZYGO) and contact angle measurements are performed to determine the morphological features, chemical composition, surface roughness and wettability. The formation mechanism of micro-scale rough structures, wettability of the superhydrophobic surfaces and the relationship between reaction time with wettability and roughness of the superhydrophobic surfaces are also analyzed in detail. The as-prepared titanium alloy surfaces not only show low roughness Ra = 0.669 μm and good superhydrophobicity with a water contact angle of 158.5° ± 1.9° as well as a water tilting angle of 5.3° ± 1.1°, but also possess good long-term stability and abrasion resistance.

  14. Fabrication of Localized Surface Plasmon Resonance Fiber Probes Using Ionic Self-Assembled Gold Nanoparticles

    Directory of Open Access Journals (Sweden)

    Miao Wan

    2010-07-01

    Full Text Available An nm-thickness composite gold thin film consisting of gold nanoparticles and polyelectrolytes is fabricated through ionic self-assembled multilayers (ISAM technique and is deposited on end-faces of optical fibers to construct localized surface plasmon resonance (LSPR fiber probes. We demonstrate that the LSPR spectrum induced by ISAM gold films can be fine-tuned through the ISAM procedure. We investigate variations of reflection spectra of the probe with respect to the layer-by-layer adsorption of ISAMs onto end-faces of fibers, and study the spectral variation mechanism. Finally, we demonstrated using this fiber probe to detect the biotin-streptavidin bioconjugate pair. ISAM adsorbed on optical fibers potentially provides a simple, fast, robust, and low-cost, platform for LSPR biosensing applications.

  15. Fabrication and characterizations of high-Tc superconducting ceramic/polymer 0--3 composites

    International Nuclear Information System (INIS)

    Du, J.; Unsworth, J.

    1994-01-01

    High-T c superconducting ceramic YBa 2 Cu 3 O 7-x /thermosetting plastic 0--3 composites were fabricated. The structure, physical property, magnetic susceptibility, levitation, and mechanical strength of the composites were accessed. The influence of filler content on these properties was also studied. Although the 0--3 composites lack an electrical superconducting path through materials, the intrinsic diamagnetic properties were preserved. The magnetic superconducting transition temperature was not degraded. The values of magnetic susceptibility and levitation force for the composites were basically proportional to the actual volume fraction of superconducting filler. These new composite materials are most suitable for the applications in levitating vehicles and mechanical bearings

  16. Fabrication of surface micro- and nanostructures for superhydrophobic surfaces in electric and electronic applications

    Science.gov (United States)

    Xiu, Yonghao

    our understanding of the roughness effect on superhydrophobicity (both contact angle and hysteresis), structured surfaces from polybutadiene, polyurethane, silica, and Si etc. were successfully prepared. For engineering applications of superhydrophobic surfaces, stability issues regarding UV, mechanical robustness and humid environment need to be investigated. Among these factors, UV stability is the first one to be studied. However, most polymer surfaces we prepared failed the purpose. Silica surfaces with excellent UV stability were prepared. This method consists of preparation of rough silica surfaces, thermal treatment and the following surface hydrophobization by fluoroalkyl silane treatment. Fluoroalkyl groups are UV stable and the underlying species are silica which is also UV stable (UV transparent). UV stability on the surface currently is 5,500 h according the standard test method of ASTM D 4329. No degradation on surface superhydrophobicity was observed. New methods for preparing superhydrophobic and transparent silica surfaces were investigated using urea-choline chloride eutectic liquid to generate fine roughness and reduce the cost for preparation of surface structures. Another possible application for self-cleaning in photovoltaic panels was investigated on Si surfaces by construction of the two-scale rough structures followed by fluoroalkyl silane treatment. Metal (Au) assisted etching was employed to fabricate nanostructures on micrometer pyramid surfaces. The light reflection on the prepared surfaces was investigated. After surface texturing using KOH etching for micrometer pyramids and the following nanostructure using metal assisted etching, surface light reflection reduced to a minimum value which shows that this surface texturing technique is highly promising for improving the photovoltaic efficiency while imparting photovoltaics the self-cleaning feature. This surface is also expected to be UV stable due to the same fluoroalkyl silane used

  17. Fabrication of fiber-reinforced composites by chemical vapor infiltration

    Energy Technology Data Exchange (ETDEWEB)

    Besmann, T.M.; McLaughlin, J.C. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Probst, K.J.; Anderson, T.J. [Univ. of Florida, Gainesville, FL (United States). Dept. of Chemical Engineering; Starr, T.L. [Georgia Inst. of Tech., Atlanta, GA (United States). Dept. of Materials Science and Engineering

    1997-12-01

    Silicon carbide-based heat exchanger tubes are of interest to energy production and conversion systems due to their excellent high temperature properties. Fiber-reinforced SiC is of particular importance for these applications since it is substantially tougher than monolithic SiC, and therefore more damage and thermal shock tolerant. This paper reviews a program to develop a scaled-up system for the chemical vapor infiltration of tubular shapes of fiber-reinforced SiC. The efforts include producing a unique furnace design, extensive process and system modeling, and experimental efforts to demonstrate tube fabrication.

  18. Application of wetting to fabrication of boron nitride/aluminum composites

    International Nuclear Information System (INIS)

    Fujii, Hidetoshi; Nakae, Hideo; Okada, Koji

    1993-01-01

    The focus of this paper is the establishment of a cheap and easy method of manufacturing metal matrix composites by optimizing the wetting and structural properties of the materials used, (i.e. boron nitride/aluminum). Although aluminum is one of the most prominent metals in the fabrication of metal matrix composites, the oxidation of aluminum prevents us from precisely measuring the wetting of ceramics. Therefore, an improved sessile drop method was devised to prevent the oxidation of the aluminum. Using this method, the contact angle between h-BN (hexagonal-BN) and molten Al was measured in a purified He+3%H 2 atmosphere and in a very high vacuum in a temperature range of 1173-1373K. The contact angle progressed through four phases similar to typical ceramics. However, the contact angle became 0 degree in phase 4 at and over 1273K. This contact angle is extremely lower than the contact angles for typical ceramics and it indicates that h-BN is an ideal material for manufacturing a metal matrix composite from the viewpoint of wetting. It was also confirmed that AlN was produced at the solid/liquid interface and caused the contact angle to decrease to 0 degree. AlN has good structural properties whereas h-BN does not. Accordingly, it is suggested that h-BN particles, which have good wetting, be inserted into the Al melt. This will cause the surface of the h-BN to be converted into AlN which has good structural properties. Using this process, a metal matrix composite, which has good structural properties, should be produced. Further, since h-BN is lubricious, a material should be produced which has high wear resistance and good lubricating properties

  19. Composite Membrane with Underwater-Oleophobic Surface for Anti-Oil-Fouling Membrane Distillation.

    Science.gov (United States)

    Wang, Zhangxin; Hou, Deyin; Lin, Shihong

    2016-04-05

    In this study, we fabricated a composite membrane for membrane distillation (MD) by modifying a commercial hydrophobic polyvinylidene fluoride (PVDF) membrane with a nanocomposite coating comprising silica nanoparticles, chitosan hydrogel and fluoro-polymer. The composite membrane exhibits asymmetric wettability, with the modified surface being in-air hydrophilic and underwater oleophobic, and the unmodified surface remaining hydrophobic. By comparing the performance of the composite membrane and the pristine PVDF membrane in direct contact MD experiments using a saline emulsion with 1000 ppm crude oil (in water), we showed that the fabricated composite membrane was significantly more resistant to oil fouling compared to the pristine hydrophobic PVDF membrane. Force spectroscopy was conducted for the interaction between an oil droplet and the membrane surface using a force tensiometer. The difference between the composite membrane and the pristine PVDF membrane in their interaction with an oil droplet served to explain the difference in the fouling propensities between these two membranes observed in MD experiments. The results from this study suggest that underwater oleophobic coating can effectively mitigate oil fouling in MD operations, and that the fabricated composite membrane with asymmetric wettability can enable MD to desalinate hypersaline wastewater with high concentrations of hydrophobic contaminants.

  20. Producing of multicomponent and composite surface layers

    International Nuclear Information System (INIS)

    Wierzchon, T.; Bielinski, P.; Michalski, A.

    1995-01-01

    The paper presents a new method of producing multicomponent and composite layers on steel substrate. The combination of nickel plating with glow-discharge bordering or impulse-plasma deposition method gives an opportunity to obtain good properties of surface layers. The results of examinations of carbon 45 (0.45%C) steel, nickel plated and then borided under glow discharge conditions or covered with TiN layers are presented. The corrosion and friction wear resistance of such layers are markedly higher than for layer produced on non nickel plated substrates. (author). 19 refs, 5 figs

  1. Fabrication of naturel pumice/hydroxyapatite composite for biomedical engineering.

    Science.gov (United States)

    Komur, Baran; Lohse, Tim; Can, Hatice Merve; Khalilova, Gulnar; Geçimli, Zeynep Nur; Aydoğdu, Mehmet Onur; Kalkandelen, Cevriye; Stan, George E; Sahin, Yesim Muge; Sengil, Ahmed Zeki; Suleymanoglu, Mediha; Kuruca, Serap Erdem; Oktar, Faik Nuzhet; Salman, Serdar; Ekren, Nazmi; Ficai, Anton; Gunduz, Oguzhan

    2016-07-07

    We evaluated the Bovine hydroxyapatite (BHA) structure. BHA powder was admixed with 5 and 10 wt% natural pumice (NP). Compression strength, Vickers micro hardness, Fourier transform infrared spectroscopy, scanning electron microscopy (SEM) and X-ray diffraction studies were performed on the final NP-BHA composite products. The cells proliferation was investigated by MTT assay and SEM. Furthermore, the antimicrobial activity of NP-BHA samples was interrogated. Variances in the sintering temperature (for 5 wt% NP composites) between 1000 and 1300 °C, reveal about 700 % increase in the microhardness (~100 and 775 HV, respectively). Composites prepared at 1300 °C demonstrate the greatest compression strength with comparable result for 5 wt% NP content (87 MPa), which are significantly better than those for 10 wt% and those that do not include any NP (below 60 MPa, respectively). The results suggested the optimal parameters for the preparation of NP-BHA composites with increased mechanical properties and biocompatibility. Changes in micro-hardness and compression strength can be tailored by the tuning the NP concentration and sintering temperature. NP-BHA composites have demonstrated a remarkable potential for biomedical engineering applications such as bone graft and implant.

  2. Fabrication of metal matrix composites by powder metallurgy: A review

    Science.gov (United States)

    Manohar, Guttikonda; Dey, Abhijit; Pandey, K. M.; Maity, S. R.

    2018-04-01

    Now a day's metal matrix components are used in may industries and it finds the applications in many fields so, to make it as better performable materials. So, the need to increase the mechanical properties of the composites is there. As seen from previous studies major problem faced by the MMC's are wetting, interface bonding between reinforcement and matrix material while they are prepared by conventional methods like stir casting, squeeze casting and other techniques which uses liquid molten metals. So many researchers adopt PM to eliminate these defects and to increase the mechanical properties of the composites. Powder metallurgy is one of the better ways to prepare composites and Nano composites. And the major problem faced by the conventional methods are uniform distribution of the reinforcement particles in the matrix alloy, many researchers tried to homogeneously dispersion of reinforcements in matrix but they find it difficult through conventional methods, among all they find ultrasonic dispersion is efficient. This review article is mainly concentrated on importance of powder metallurgy in homogeneous distribution of reinforcement in matrix by ball milling or mechanical milling and how powder metallurgy improves the mechanical properties of the composites.

  3. Ultrafine-grained porous titanium and porous titanium/magnesium composites fabricated by space holder-enabled severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Qi, Yuanshen, E-mail: yuanshen.qi@monash.edu [Centre for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Contreras, Karla G. [Monash Institute of Medical Engineering, Faculty of Engineering, Monash University, Clayton, Victoria 3800 (Australia); Jung, Hyun-Do [Liquid Processing & Casting Technology R& D Group, Korea Institute of Industrial Technology, Incheon 406-840 (Korea, Republic of); Department of Materials Science and Engineering, Seoul National University, Seoul 151-742 (Korea, Republic of); Kim, Hyoun-Ee [Department of Materials Science and Engineering, Seoul National University, Seoul 151-742 (Korea, Republic of); Advanced Institutes of Convergence Technology, Seoul National University, Gwanggyo, Yeongtong-gu, Suwon-si, Gyeonggi-do 443-270 (Korea, Republic of); Lapovok, Rimma [Centre for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Estrin, Yuri, E-mail: yuri.estrin@monash.edu [Centre for Advanced Hybrid Materials, Department of Materials Engineering, Monash University, Clayton, Victoria 3800 (Australia); Laboratory of Hybrid Nanostructured Materials, NUST MISiS, Moscow 119490 (Russian Federation)

    2016-02-01

    Compaction of powders by equal channel angular pressing (ECAP) using a novel space holder method was employed to fabricate metallic scaffolds with tuneable porosity. Porous Ti and Ti/Mg composites with 60% and 50% percolating porosity were fabricated using powder blends with two kinds of sacrificial space holders. The high compressive strength and good ductility of porous Ti and porous Ti/Mg obtained in this way are believed to be associated with the ultrafine grain structure of the pore walls. To understand this, a detailed electron microscopy investigation was employed to analyse the interface between Ti/Ti and Ti/Mg particles, the grain structures in Ti particles and the topography of pore surfaces. It was found that using the proposed compaction method, high quality bonding between particles was obtained. Comparing with other powder metallurgy methods to fabricate Ti with an open porous structure, where thermal energy supplied by a laser beam or high temperature sintering is essential, the ECAP process conducted at a relatively low temperature of 400 °C was shown to produce unique properties. - Highlights: • Porous Ti and porous Ti/Mg composite scaffolds were fabricated successfully. • Space holder-enabled severe plastic deformation was first used in this application. • Silicon particles as sacrificial space holders were used for the first time. • Ultrafine-grained microstructure and good bonding between particles were obtained. • Good preosteoblast cell response to as-manufactured porous Ti was achieved.

  4. Flexible high-loading particle-reinforced polyurethane magnetic nanocomposite fabrication through particle-surface-initiated polymerization

    International Nuclear Information System (INIS)

    Guo Zhanhu; Park, Sung; Wei Suying; Pereira, Tony; Moldovan, Monica; Karki, Amar B; Young, David P; Hahn, H Thomas

    2007-01-01

    Flexible high-loading nanoparticle-reinforced polyurethane magnetic nanocomposites fabricated by the surface-initiated polymerization (SIP) method are reported. Extensive field emission scanning electron microscopic (SEM) and atomic force microscopic (AFM) observations revealed a uniform particle distribution within the polymer matrix. X-ray photoelectron spectrometry (XPS) and differential thermal analysis (DTA) revealed a strong chemical bonding between the nanoparticles and the polymer matrix. The elongation of the SIP nanocomposite under tensile test was about four times greater than that of the composite fabricated by a conventional direct mixing fabrication method. The nanocomposite shows particle-loading-dependent magnetic properties, with an increase of coercive force after the magnetic nanoparticles were embedded into the polymer matrix, arising from the increased interparticle distance and the introduced polymer-particle interactions

  5. Characterization of boron carbide particulate reinforced in situ copper surface composites synthesized using friction stir processing

    Energy Technology Data Exchange (ETDEWEB)

    Sathiskumar, R., E-mail: sathiscit2011@gmail.com [Department of Mechanical Engineering, Coimbatore Institute of Technology, Coimbatore, 641 014 Tamil Nadu (India); Murugan, N., E-mail: murugan@cit.edu.in [Department of Mechanical Engineering, Coimbatore Institute of Technology, Coimbatore, 641 014 Tamil Nadu (India); Dinaharan, I., E-mail: dinaweld2009@gmail.com [Department of Mechanical Engineering, V V College of Engineering, Tisaiyanvilai, 627 657 Tamil Nadu (India); Vijay, S.J., E-mail: vijayjoseph@karunya.edu [Centre for Research in Metallurgy (CRM), School of Mechanical Sciences, Karunya University, Coimbatore, 641 114 Tamil Nadu (India)

    2013-10-15

    Friction stir processing has evolved as a novel solid state technique to fabricate surface composites. The objective of this work is to apply the friction stir processing technique to fabricate boron carbide particulate reinforced copper surface composites and investigate the effect of B{sub 4}C particles and its volume fraction on microstructure and sliding wear behavior of the same. A groove was prepared on 6 mm thick copper plates and packed with B{sub 4}C particles. The dimensions of the groove was varied to result in five different volume fractions of B{sub 4}C particles (0, 6, 12, 18 and 24 vol.%). A single pass friction stir processing was done using a tool rotational speed of 1000 rpm, travel speed of 40 mm/min and an axial force of 10 kN. Metallurgical characterization of the Cu/B{sub 4}C surface composites was carried out using optical microscope and scanning electron microscope. The sliding wear behavior was evaluated using a pin-on-disk apparatus. Results indicated that the B{sub 4}C particles significantly influenced the area, dispersion, grain size, microhardness and sliding wear behavior of the Cu/B{sub 4}C surface composites. When the volume fraction of B{sub 4}C was increased, the wear mode changed from microcutting to abrasive wear and wear debris was found to be finer. Highlights: • Fabrication of Cu/B{sub 4}C surface composite by friction stir processing • Analyzing the effect of B{sub 4}C particles on the properties of Cu/B4C surface composite • Increased volume fraction of B{sub 4}C particles reduced the area of surface composite. • Increased volume fraction of B{sub 4}C particles enhanced the microhardness and wear rate. • B{sub 4}C particles altered the wear mode from microcutting to abrasive.

  6. Mercuric iodide composite films using polyamide, polycarbonate and polystyrene fabricated by casting

    International Nuclear Information System (INIS)

    Ugucioni, J.C.; Ghilardi Netto, T.; Mulato, M.

    2010-01-01

    Mercuric iodide (HgI 2 ) composite films were obtained by using the casting technique. Insulator polymers such as polyamide, polycarbonate and polystyrene were mixed to HgI 2 crystallites forming a final sub-millimeter thick self-standing film. Fabrication temperature varied from 10 to 100 o C, and total fabrication time reached at most 5 min. The larger the fabrication temperature, the thinner the film and the smaller its electrical resistivity. Electrical characterization was performed in the dark, under UV illumination and under mammographic X-ray exposure. The final properties of the films are discussed and related to fabrication conditions. The optimized composite film might be a better candidate for use as X-ray detector for medical imaging, in place of the single HgI 2 crystalline device.

  7. Green Route Fabrication of Graphene Oxide Reinforced Polymer Composites with Enhanced Mechanical Properties

    International Nuclear Information System (INIS)

    Mahendran, R.; Sridharan, D.; Santhakumar, K.; Gnanasekaran, G.

    2016-01-01

    A facile and “Green” route has been applied to fabricate graphene oxide (GO) reinforced polymer composites utilizing “deionized water” as solvent. The GO was reinforced into water soluble poly(vinyl alcohol) (PVA) and poly-2-acrylamido-2-methyl-1-propanesulfonic acid (PAMPS) matrix by ultrasonication followed by mechanical stirring. The incorporation and dispersion of the GO in the polymer matrix were analyzed by XRD, FE-SEM, AFM, FT-IR, and TGA. Further, the FE-SEM and AFM images revealed that the surface roughness and agglomeration of the GO in the polymer matrix increased by increasing its concentration. Ionic exchange capacity, proton conductivity, and tensile texture results showed that the reinforcement of GO in the polymer matrix enhances the physicochemical properties of the host polymer. These PVA/PAMPS/GO nano composites showed improved mechanical stability compared to the pristine polymer, because of strong interfacial interactions within the components and homogeneous dispersion of the GO sheets in the PVA/PAMPS matrix.

  8. Design, fabrication, and testing of a SMA hybrid composite jet engine chevron

    Science.gov (United States)

    Turner, Travis L.; Cabell, Randolph H.; Cano, Roberto J.; Fleming, Gary A.

    2006-01-01

    Control of jet noise continues to be an important research topic. Exhaust nozzle chevrons have been shown to reduce jet noise, but parametric effects are not well understood. Additionally, thrust loss due to chevrons at cruise suggests significant benefit from deployable chevrons. The focus of this study is development of an active chevron concept for the primary purpose of parametric studies for jet noise reduction in the laboratory and technology development to leverage for full scale systems. The active chevron concept employed in this work consists of a laminated composite structure with embedded shape memory alloy (SMA) actuators, termed a SMA hybrid composite (SMAHC). The actuators are embedded on one side of the middle surface such that thermal excitation generates a moment and deflects the structure. A brief description of the chevron design is given followed by details of the fabrication approach. Results from bench top tests are presented and correlated with numerical predictions from a model for such structures that was recently implemented in MSC.Nastran and ABAQUS. Excellent performance and agreement with predictions is demonstrated. Results from tests in a representative flow environment are also presented. Excellent performance is again achieved for both open- and closed-loop tests, the latter demonstrating control to a specified immersion into the flow. The actuation authority and immersion performance is shown to be relatively insensitive to nozzle pressure ratio (NPR). Very repeatable immersion control with modest power requirements is demonstrated.

  9. Fabrication of Surface Level Cu/SiCp Nanocomposites by Friction Stir Processing Route

    Directory of Open Access Journals (Sweden)

    Cartigueyen Srinivasan

    2015-01-01

    Full Text Available Friction stir processing (FSP technique has been successfully employed as low energy consumption route to prepare copper based surface level nanocomposites reinforced with nanosized silicon carbide particles (SiCp. The effect of FSP parameters such as tool rotational speed, processing speed, and tool tilt angle on microstructure and microhardness was investigated. Single pass FSP was performed based on Box-Behnken design at three factors in three levels. A cluster of blind holes 2 mm in diameter and 3 mm in depth was used as particulate deposition technique in order to reduce the agglomeration problem during composite fabrication. K-type thermocouples were used to measure temperature histories during FSP. The results suggest that the heat generation during FSP plays a significant role in deciding the microstructure and microhardness of the surface composites. Microstructural observations revealed a uniform dispersion of nanosized SiCp without any agglomeration problem and well bonded with copper matrix at different process parameter combinations. X-ray diffraction study shows that no intermetallic compound was produced after processing. The microhardness of nanocomposites was remarkably enhanced and about 95% more than that of copper matrix.

  10. Cell-Based Fabrication of Organic/Inorganic Composite Gel Material

    Directory of Open Access Journals (Sweden)

    Takayoshi Nakano

    2011-01-01

    Full Text Available Biomaterials containing components similar to the native biological tissue would have benefits as an implantable scaffold material. To obtain such biomimetic materials, cells may be great contributors because of their crucial roles in synthetic organics. In addition, the synthesized organics—especially those derived from osteogenic differentiated cells—become a place where mineral crystals nucleate and grow even in vitro. Therefore to fabricate an organic/inorganic composite material, which is similar to the biological osteoid tissue, bone marrow derived mesenchymal stem cells (BMSCs were cultured in a 3D fibrin gel in this study. BMSCs secreted bone-related proteins that enhanced the biomineralization within the gel when the cells were cultured with an osteogenic differentiation medium. The compositions of both synthesized matrices and precipitated minerals in the obtained materials altered depending on the cell culture period. The mineral obtained in the 3D gel showed low crystalline hydroxyapatite. The composite materials also showed excellent osteoconductivity with new bone formation when implanted in mice tibiae. Thus, we demonstrated the contributions of cells for fabricating implantable organic/inorganic composite gel materials and a method for controlling the material composition in the gel. This cell-based material fabrication method would be a novel method to fabricate organic/inorganic composite biomimetic materials for bone tissue engineering.

  11. Fabrication and characterization of a micromachined swirl-shaped ionic polymer metal composite actuator with electrodes exhibiting asymmetric resistance.

    Science.gov (United States)

    Feng, Guo-Hua; Liu, Kim-Min

    2014-05-12

    This paper presents a swirl-shaped microfeatured ionic polymer-metal composite (IPMC) actuator. A novel micromachining process was developed to fabricate an array of IPMC actuators on a glass substrate and to ensure that no shortcircuits occur between the electrodes of the actuator. We demonstrated a microfluidic scheme in which surface tension was used to construct swirl-shaped planar IPMC devices of microfeature size and investigated the flow velocity of Nafion solutions, which formed the backbone polymer of the actuator, within the microchannel. The unique fabrication process yielded top and bottom electrodes that exhibited asymmetric surface resistance. A tool for measuring surface resistance was developed and used to characterize the resistances of the electrodes for the fabricated IPMC device. The actuator, which featured asymmetric electrode resistance, caused a nonzero-bias current when the device was driven using a zero-bias square wave, and we propose a circuit model to describe this phenomenon. Moreover, we discovered and characterized a bending and rotating motion when the IPMC actuator was driven using a square wave. We observed a strain rate of 14.6% and a displacement of 700 μm in the direction perpendicular to the electrode surfaces during 4.5-V actuation.

  12. Fabrication of a Superhydrophobic Surface with Flower-Like Microstructures with a One-Step Immersion Process

    International Nuclear Information System (INIS)

    Kim, Younga; Go, Seungcheol; Ahn, Yonghyun

    2013-01-01

    It has been demonstrated that flower-like microstructures can be fabricated on a Mg plate using a solution of propylphosphonic acid and HFTHTMS in ethanol. In the presence of propylphosphonic acid, the HFTHTMS is polymerized and then deposited on the surface of the Mg plates during the immersion period. Many flower-like structures were formed on the surface after at least 6 h of immersion, at which point the modified plate became superhydro-phobic. The nano-/micro scale flower-like structure is composed of fluorinated polysiloxane, which acts as a low-surface-energy material. SEM images reveal that the flower-like structure is composed of many thin flakes. It is confirmed that these structures on the surface contain air and result in an ideal structure for obtaining the superhydrophobic surface. This proposed coating method is simple and can be applied to a large sample to fabricate a superhydrophobic surface without expensive instruments. Superhydrophobicity of solid materials has attracted significant attention because it provides strong water repellency and self-cleaning properties. The chemical composition and nano-/microscale structures of the surface are key factors determining the surface properties. Recently, superhydro-phobic surfaces showing high water contact angles (CA) > 150 .deg. and low sliding angles (SA) < 10 .deg. have been the focus of much research because they have many applications in both academic fields and industrial processes

  13. Fabrication of TiNi/CFRP smart composite using cold drawn TiNi wires

    Science.gov (United States)

    Xu, Ya; Otsuka, Kazuhiro; Toyama, Nobuyuki; Yoshida, Hitoshi; Jang, Byung-Koog; Nagai, Hideki; Oishi, Ryutaro; Kishi, Teruo

    2002-07-01

    In recent years, pre-strained TiNi shape memory alloys (SMA) have been used for fabricating smart structure with carbon fibers reinforced plastics (CFRP) in order to suppress microscopic mechanical damages. However, since the cure temperature of CFRP is higher than the reverse transformation temperatures of TiNi SMA, special fixture jigs have to be used for keeping the pre-strain during fabrication, which restricted its practical application. In order to overcome this difficulty, we developed a new method to fabricate SMA/CFRP smart composites without using special fixture jigs by controlling the transformation temperatures of SMA during fabrication. This method consists of using heavily cold-worked wires to increase the reverse transformation temperatures, and of using flash electrical heating of the wires after fabrication in order to decrease the reverse transformation temperatures to a lower temperature range again without damaging the epoxy resin around SMA wires. By choosing proper cold-working rate and composition of TiNi alloys, the reverse transformation temperatures were well controlled, and the TiNi/CFRP hybrid smart composite was fabricated without using special fixture jigs. The damage suppressing effect of cold drawn wires embedded in CFRP was confirmed.

  14. Advancement in conductive cotton fabrics through in situ polymerization of polypyrrole-nanocellulose composites.

    Science.gov (United States)

    Hebeish, A; Farag, S; Sharaf, S; Shaheen, Th I

    2016-10-20

    Current research was undertaking with a view to innovate a new approach for development of conductive - coated textile materials through coating cotton fabrics with nanocellulose/polypyrrole composites. The study was designed in order to have a clear understanding of the role of nanocellulose as well as modified composite thereof under investigation. It is anticipated that incorporation of nanocellulose in the pyrrole/cotton fabrics/FeCl3/H2O system would form an integral part of the composites with mechanical, electrical or both properties. Three different nanocellulosic substrates are involved in the oxidation polymerization reaction of polypyrrole (Ppy) in presence of cotton fabrics. Polymerization was subsequently carried out by admixing at various ratios of FeCl3 and pyrrole viz. Ppy1, Ppy2 and pp3. The conductive, mechanical and thermal properties of cotton fabrics coated independently with different nanocellulose/polypyrrole were investigated. FTIR, TGA, XRD, SEM and EDX were also used for further characterization. Results signify that, the conductivity of cotton fabrics increases exponentially with increasing the dose of pyrrole and oxidant irrespective of nanocellulose substrate used. While, the mechanical properties of cotton fabrics are not significantly affected by the oxidant treatment. Copyright © 2016 Elsevier Ltd. All rights reserved.

  15. Effect of Bleaching on Color Change and Surface Topography of Composite Restorations

    OpenAIRE

    Pruthi, Gunjan; Jain, Veena; Kandpal, H. C.; Mathur, Vijay Prakash; Shah, Naseem

    2010-01-01

    This study was conducted to determine the effect of 15% carbamide peroxide bleaching agent on color change and surface topography of different composite veneering materials (Filtek Z350 (3M ESPE), Esthet X (Dentsply India), and Admira (Voco, Germany). Methods. 30 samples were fabricated for evaluation of color change using CIELAB color system and Gonioreflectometer (GK 311/M, ZEISS). 45 disc-shaped specimens were made for evaluation of surface topography after bleaching (Nupro White Gold; Den...

  16. Flexible aerogel composite for mechanical stability and process of fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Coronado, P.R.; Poco, J.F.

    1999-10-26

    A flexible aerogel and process of fabrication are disclosed. An aerogel solution is mixed with fibers in a mold and allowed to gel. The gel is then processed by supercritical extraction, or by air drying, to produce a flexible aerogel formed to the shape of the mold. The flexible aerogel has excellent thermal and acoustic properties, and can be utilized in numerous applications, such as for energy absorption, insulation (temperature and acoustic), to meet the contours of aircraft shapes, and where space is limited since an inch of aerogel is a 4--5 times better insulator than an inch of fiberglass. The flexible aerogel may be of an inorganic (silica) type or an organic (carbon) type, but containing fibers, such as glass or carbon fibers.

  17. Flexible aerogel composite for mechanical stability and process of fabrication

    Science.gov (United States)

    Coronado, Paul R.; Poco, John F.

    1999-01-01

    A flexible aerogel and process of fabrication. An aerogel solution is mixed with fibers in a mold and allowed to gel. The gel is then processed by supercritical extraction, or by air drying, to produce a flexible aerogel formed to the shape of the mold. The flexible aerogel has excellent thermal and acoustic properties, and can be utilized in numerous applications, such as for energy absorption, insulation (temperature and acoustic), to meet the contours of aircraft shapes, and where space is limited since an inch of aerogel is a 4-5 times better insulator than an inch of fiberglass. The flexible aerogel may be of an inorganic (silica) type or an organic (carbon) type, but containing fibers, such as glass or carbon fibers.

  18. Flexible aerogel composite for mechanical stability and process of fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Coronado, P.R.; Poco, J.F.

    2000-07-11

    A flexible aerogel and process of fabrication are disclosed. An aerogel solution is mixed with fibers in a mold and allowed to gel. The gel is then processed by supercritical extraction, or by air drying, to produce a flexible aerogel formed to the shape of the mold. The flexible aerogel has excellent thermal and acoustic properties, and can be utilized in numerous applications, such as for energy absorption, insulation (temperature and acoustic), to meet the contours of aircraft shapes, and where space is limited since an inch of aerogel is a 4--5 times better insulator than an inch of fiberglass. The flexible aerogel may be of an inorganic (silica) type or an organic (carbon) type, but containing fibers, such as glass or carbon fibers.

  19. In-situ fabrication of hybrid polyoxometalate nanoparticles composite films

    International Nuclear Information System (INIS)

    Lan Yang; Mao Baodong; Wang Enbo; Song Yonghai; Kang Zhenhui; Wang Chunlei; Tian Chungui; Zhang Chao; Xu Lin; Li Zhuang

    2007-01-01

    Inorganic-organic hybrid nanoparticles multilayer films were fabricated by extending the method of nucleation and growth of particles in polymer assemblies. The polyelectrolyte matrix was constructed by layer-by-layer self-assembly method. Synthesis of polyoxometalate nanoparticles was achieved by alternately dipping the precursor polyelectrolyte matrix into AgNO 3 and H 4 SiW 12 O 40 aqueous solutions. Repeating the above synthesis process, Ag 4 SiW 12 O 40 nanoparticles with controllable diameters of 20 to 77 nm were synthesized in the multilayer films in-situ. UV-vis absorption spectra indicate that the nanoparticles grew gradually in the synthesis process. Transmission electron microscopy was used to observe the size and morphology of the nanoparticles

  20. Design and fabrication of a composite wind turbine blade

    Science.gov (United States)

    Brown, R. A.; Haley, R. G.

    1980-01-01

    The design considerations are described which led to the combination of materials used for the MOD-I wind turbine generator rotor and to the fabrication processes which were required to accomplish it. It is noted that the design problem was to create a rotor for a 2500 kW wind turbine generator. The rotor was to consist of two blades, each with a length of 97.5 feet and a weight of less than 21,000 pounds. The spanwise frequency is 1.17-1.45 Hz, and the chordwise frequency 2.80-2.98 Hz. The design life of the blade is 30 years, or 4.35 x 10 to the 8th cycles. The structures of the spars and trailing edges are described, and the adhesive bonding system is discussed.

  1. Characterization of Three-Dimensional Printed Composite Scaffolds Prepared with Different Fabrication Methods

    Directory of Open Access Journals (Sweden)

    Szlązak K.

    2016-06-01

    Full Text Available An optimal method for composites preparation as an input to rapid prototyping fabrication of scaffolds with potential application in osteochondral tissue engineering is still needed. Scaffolds in tissue engineering applications play a role of constructs providing appropriate mechanical support with defined porosity to assist regeneration of tissue. The aim of the presented study was to analyze the influence of composite fabrication methods on scaffolds mechanical properties. The evaluation was performed on polycaprolactone (PCL with 5 wt% beta-tricalcium phosphate (TCP scaffolds fabricated using fused deposition modeling (FDM. Three different methods of PCL-TCP composite preparation: solution casting, particles milling, extrusion and injection were used to provide material for scaffold fabrication. The obtained scaffolds were investigated by means of scanning electron microscope, x-ray micro computed tomography, thermal gravimetric analysis and static material testing machine. All of the scaffolds had the same geometry (cylinder, 4×6 mm and fiber orientation (0/60/120°. There were some differences in the TCP distribution and formation of the ceramic agglomerates in the scaffolds. They depended on fabrication method. The use of composites prepared by solution casting method resulted in scaffolds with the best combination of compressive strength (5.7±0.2 MPa and porosity (48.5±2.7 %, both within the range of trabecular bone.

  2. Surface chemical and biological characterization of flax fabrics modified with silver nanoparticles for biomedical applications

    International Nuclear Information System (INIS)

    Paladini, F.; Picca, R.A.; Sportelli, M.C.; Cioffi, N.; Sannino, A.; Pollini, M.

    2015-01-01

    Silver nanophases are increasingly used as effective antibacterial agent for biomedical applications and wound healing. This work aims to investigate the surface chemical composition and biological properties of silver nanoparticle-modified flax substrates. Silver coatings were deposited on textiles through the in situ photo-reduction of a silver solution, by means of a large-scale apparatus. The silver-coated materials were characterized through X-ray Photoelectron Spectroscopy (XPS), to assess the surface elemental composition of the coatings, and the chemical speciation of both the substrate and the antibacterial nanophases. A detailed investigation of XPS high resolution regions outlined that silver is mainly present on nanophases' surface as Ag 2 O. Scanning electron microscopy and energy dispersive X-ray spectroscopy were also carried out, in order to visualize the distribution of silver particles on the fibers. The materials were also characterized from a biological point of view in terms of antibacterial capability and cytotoxicity. Agar diffusion tests and bacterial enumeration tests were performed on Gram positive and Gram negative bacteria, namely Staphylococcus aureus and Escherichia coli. In vitro cytotoxicity tests were performed through the extract method on murine fibroblasts in order to verify if the presence of the silver coating affected the cellular viability and proliferation. Durability of the coating was also assessed, thus confirming the successful scaling up of the process, which will be therefore available for large-scale production. - Highlights: • Silver nanophases are increasingly used as effective antibacterial agent for biomedical applications. • Silver coatings were deposited on textiles through the in situ photo-reduction of a silver solution. • Flax fabrics were characterized from a biological and surface chemical point of view. • Scaling up of the process was confirmed

  3. Biomimetic hydrophobic surface fabricated by chemical etching method from hierarchically structured magnesium alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yan; Yin, Xiaoming; Zhang, Jijia [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Wang, Yaming [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Han, Zhiwu, E-mail: zwhan@jlu.edu.cn [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Ren, Luquan [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China)

    2013-09-01

    As one of the lightest metal materials, magnesium alloy plays an important role in industry such as automobile, airplane and electronic product. However, magnesium alloy is hindered due to its high chemical activity and easily corroded. Here, inspired by typical plant surfaces such as lotus leaves and petals of red rose with super-hydrophobic character, the new hydrophobic surface is fabricated on magnesium alloy to improve anti-corrosion by two-step methodology. The procedure is that the samples are processed by laser first and then immersed and etched in the aqueous AgNO{sub 3} solution concentrations of 0.1 mol/L, 0.3 mol/L and 0.5 mol/L for different times of 15 s, 40 s and 60 s, respectively, finally modified by DTS (CH{sub 3}(CH{sub 2}){sub 11}Si(OCH{sub 3}){sub 3}). The microstructure, chemical composition, wettability and anti-corrosion are characterized by means of SEM, XPS, water contact angle measurement and electrochemical method. The hydrophobic surfaces with microscale crater-like and nanoscale flower-like binary structure are obtained. The low-energy material is contained in surface after DTS treatment. The contact angles could reach up to 138.4 ± 2°, which hydrophobic property is both related to the micro–nano binary structure and chemical composition. The results of electrochemical measurements show that anti-corrosion property of magnesium alloy is improved. Furthermore, our research is expected to create some ideas from natural enlightenment to improve anti-corrosion property of magnesium alloy while this method can be easily extended to other metal materials.

  4. Potential assisted fabrication of metal-ceramic composite coatings

    International Nuclear Information System (INIS)

    Knote, A.; Schindler, U.; Krueger, H.G.; Kern, H.

    2003-01-01

    A possibility to produce uniform metal-ceramic composite coatings with a high content of ceramic particles up to 60 vol.% will be presented in this study. This method includes a combination of electrophoretic deposition and electrolytic deposition by several steps. A yttria-stabilized zirconia coating (Tosoh TZ-8Y) was first electrophoretically deposited on a ferritic steel plate and then sintered by 1100 C to an open porous layer. In the next step nickel was electrodeposited into the pores of the layer. By a final annealing step it was possible to improve the bonding of the composit coating on the substrate by diffusion of the metal components. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [de

  5. Fabrication of slag-glass composite with controlled porosity

    Directory of Open Access Journals (Sweden)

    Ranko Adziski

    2008-06-01

    Full Text Available The preparation and performance of porous ceramics made from waste materials were investigated. Slag from thermal electrical plant Kakanj (Bosnia and Herzegovina with defined granulations: (0.500÷0.250 mm; (0.250÷0.125 mm; (0.125÷0.063 mm; (0.063÷0.045 mm and 20/10 wt.% of the waste TV screen glass with a granulation <0.063 mm were used for obtaining slag-glass composites with controlled porosity. The one produced from the slag powder fraction (0.125÷0.063 mm and 20 wt.% TV screen glass, sintered at 950°C/2h, was considered as the optimal. This system possesses open porosity of 26.8±1.0%, and interconnected pores with the size of 250–400 μm. The values of E-modulus and bending strength of this composite were 10.6±0.6 GPa and 45.7±0.7 MPa, respectively. The coefficient of thermal expansion was 8.47·10-6/°C. The mass loss in 0.1M HCl solution after 30 days was 1.2 wt.%. The permeability and the form coefficient of the porous composite were K0=0.12 Da and C0=4.53·105 m-1, respectively. The porous composite shows great potential to be used as filters, diffusers for water aeration, dust collectors, acoustic absorbers, etc.

  6. Fabrication of fiber-reinforced composites by chemical vapor infiltration

    Energy Technology Data Exchange (ETDEWEB)

    Besmann, T.M.; Stinton, D.P. [Oak Ridge National Lab., TN (United States); Matlin, W.M.; Liaw, P.K. [Univ. of Tennessee, Knoxville, TN (United States)

    1996-08-01

    Processing equipment for the infiltration of fiber-reinforced composite tubes is being designed that incorporates improvements over the equipment used to infiltrate disks. A computer-controlled machine-man interface is being developed to allow for total control of all processing variables. Additionally, several improvements are being made to the furnace that will reduce the complexity and cost of the process. These improvements include the incorporation of free standing preforms, cast mandrels, and simpler graphite heating elements.

  7. Facile Fabrication and Characterization of a PDMS-Derived Candle Soot Coated Stable Biocompatible Superhydrophobic and Superhemophobic Surface.

    Science.gov (United States)

    Iqbal, R; Majhy, B; Sen, A K

    2017-09-13

    We report a simple, inexpensive, rapid, and one-step method for the fabrication of a stable and biocompatible superhydrophobic and superhemophobic surface. The proposed surface comprises candle soot particles embedded in a mixture of PDMS+n-hexane serving as the base material. The mechanism responsible for the superhydrophobic behavior of the surface is explained, and the surface is characterized based on its morphology and elemental composition, wetting properties, mechanical and chemical stability, and biocompatibility. The effect of %n-hexane in PDMS, the thickness of the PDMS+n-hexane layer (in terms of spin coating speed) and sooting time on the wetting property of the surface is studied. The proposed surface exhibits nanoscale surface asperities (average roughness of 187 nm), chemical compositions of soot particles, very high water and blood repellency along with excellent mechanical and chemical stability and excellent biocompatibility against blood sample and biological cells. The water contact angle and roll-off angle is measured as 160° ± 1° and 2°, respectively, and the blood contact angle is found to be 154° ± 1°, which indicates that the surface is superhydrophobic and superhemophobic. The proposed superhydrophobic and superhemophobic surface offers significantly improved (>40%) cell viability as compared to glass and PDMS surfaces.

  8. Comparison of 3 methods on fabricating micro- /nano- structured surface on 3D mold cavity

    DEFF Research Database (Denmark)

    Zhang, Yang; Hansen, Hans Nørgaard; Bissacco, Giuliano

    2015-01-01

    The methods to manufacture micro- or nano- structures on surfaces have been an area of intense investigation. Demands are shown for technologies for surface structuring on real 3D parts in many fields. However, most technologies for the fabrication of micro-structured functional surfaces are still...... limited to flat or simple shaped geometries. In this paper, 3 approaches for fabricating micro and nano- structured surfaces on a mold cavity for injection moulding are investigated and compared. The first approach is to use pre-fabricated plate with micro-structured surface as an insert for the mold......, in this way micro holes (Ø4 μm) was obtained. The second approach is to produce the cavity part using anodizing process chain, and in this way sub-micro structures can be obtained all over the cavity surface. The third approach is to machine the surface inside the cavity directly by femtosecond laser combined...

  9. TiB2 reinforced aluminum based in situ composites fabricated by stir casting

    International Nuclear Information System (INIS)

    Chen, Fei; Chen, Zongning; Mao, Feng; Wang, Tongmin; Cao, Zhiqiang

    2015-01-01

    In this study, a new technique involving mechanical stirring at the salts/aluminum interface was developed to fabricate TiB 2 particulate reinforced aluminum based in situ composites with improved particle distribution. Processing parameters in terms of stirring intensity, stirring duration and stirring start time were optimized according to the microstructure and mechanical properties evaluation. The results show that, the first and last 15 min of the entire 60 min holding are of prime importance to the particle distribution of the final composites. When applying 180 rpm (revolutions per minute) stirring at the salts/aluminum interface in these two intervals, a more uniform microstructure can be achieved and the Al-4 wt% TiB 2 composite thus produced exhibits superior mechanical performance. Synchrotron radiation X-ray computed tomography (SR-CT) was used to give a full-scale imaging of the particle distribution. From the SR-CT results, the in situ Al–xTiB 2 composites (x=1, 4 and 7, all in wt%) fabricated by the present technique are characterized by fine and clean TiB 2 particles distributed uniformly throughout the Al matrix. These composites not only have higher yield strength (σ 0.2 ) and ultimate tensile strength (UTS), but also exhibit superior ductility, with respect to the Al–TiB 2 composites fabricated by the conventional process. The σ 0.2 and UTS of the Al–7TiB 2 composite in the present work, are 260% and 180% higher than those of the matrix. A combined mechanism was also presented to interpret the improvements in yield strength of the composites as influenced by their microstructures and processing history. The predicted values are in good agreement with the experimental results, strongly supporting the strengthening mechanism we proposed. Fractography reveals that the composites thus fabricated, follow ductile fracture mechanism in spite of the presence of stiff reinforcements

  10. Fabricating and strengthening the carbon nanotube/copper composite fibers with high strength and high electrical conductivity

    Science.gov (United States)

    Han, Baoshuai; Guo, Enyu; Xue, Xiang; Zhao, Zhiyong; Li, Tiejun; Xu, Yanjin; Luo, Liangshun; Hou, Hongliang

    2018-05-01

    Combining the excellent properties of carbon nanotube (CNT) and copper, CNT/Cu composite fibers were fabricated by physical vapor deposition (PVD) and rolling treatment. Dense and continuous copper film (∼2 μm) was coated on the surface of the CNT fibers by PVD, and rolling treatment was adopt to strengthen the CNT/Cu composite fibers. After the rolling treatment, the defects between the Cu grains and the CNT bundles were eliminated, and the structure of both the copper film and the core CNT fibers were optimized. The rolled CNT/Cu composite fibers possess high tensile effective strength (1.01 ± 0.13 GPa) and high electrical conductivity ((2.6 ± 0.3) × 107 S/m), and thus, this material may become a promising wire material.

  11. A trial fabrication of activity standard surface sources and positional standard surface sources for an imaging plate system

    International Nuclear Information System (INIS)

    Sato, Yasushi; Hino, Yoshio; Yamada, Takahiro; Matsumoto, Mikio

    2003-01-01

    An imaging plate system can detect low level activity, but quantitative analysis is difficult because there are no adequate standard surface sources. A new fabrication method was developed for standard surface sources by printing on a sheet of paper using an ink-jet printer with inks in which a radioactive material was mixed. The fabricated standard surface sources had high uniformity, high positional resolution arbitrary shapes and a broad intensity range. The standard sources were used for measurement of surface activity as an application. (H. Yokoo)

  12. Fabrication of homogeneous titania/MWNT composite materials

    International Nuclear Information System (INIS)

    Korbely, Barbara; Nemeth, Zoltan; Reti, Balazs; Seo, Jin Won; Magrez, Arnaud; Forro, Laszlo; Hernadi, Klara

    2011-01-01

    Highlights: → Homogenous titania coverage on MWNT surface in a controllable way. → Various titanium alkoxy precursors are suitable for layer formation. → Acetone and ethanol are the best to promote interaction between MWNT and titania. -- Abstract: MWNT/titania nanocomposites were prepared by an impregnation method and subsequent heat treatment at 400 o C. Precursor compounds such as titanium (IV) propoxide and titanium (IV) ethoxide were used to cover the surface of CNTs under solution conditions. Electron microscopy and X-ray diffraction techniques were carried out to characterize the as-prepared titania layers.

  13. Single-step fabrication of electrodes with controlled nanostructured surface roughness using optically-induced electrodeposition

    Science.gov (United States)

    Liu, N.; Li, M.; Liu, L.; Yang, Y.; Mai, J.; Pu, H.; Sun, Y.; Li, W. J.

    2018-02-01

    The customized fabrication of microelectrodes from gold nanoparticles (AuNPs) has attracted much attention due to their numerous applications in chemistry and biomedical engineering, such as for surface-enhanced Raman spectroscopy (SERS) and as catalyst sites for electrochemistry. Herein, we present a novel optically-induced electrodeposition (OED) method for rapidly fabricating gold electrodes which are also surface-modified with nanoparticles in one single step. The electrodeposition mechanism, with respect to the applied AC voltage signal and the elapsed deposition time, on the resulting morphology and particle sizes was investigated. The results from SEM and AFM analysis demonstrated that 80-200 nm gold particles can be formed on the surface of the gold electrodes. Simultaneously, both the size of the nanoparticles and the roughness of the fabricated electrodes can be regulated by the deposition time. Compared to state-of-the-art methods for fabricating microelectrodes with AuNPs, such as nano-seed-mediated growth and conventional electrodeposition, this OED technique has several advantages including: (1) electrode fabrication and surface modification using nanoparticles are completed in a single step, eliminating the need for prefabricating micro electrodes; (2) the patterning of electrodes is defined using a digitally-customized, projected optical image rather than using fixed physical masks; and (3) both the fabrication and surface modification processes are rapid, and the entire fabrication process only requires less than 6 s.

  14. Titanium. Properties, raw datum surface, physicochemical basis and fabrication technique

    International Nuclear Information System (INIS)

    Garmata, V.A.; Petrun'ko, A.N.; Galitskij, N.V.; Olesov, Yu.G.; Sandler, R.A.

    1983-01-01

    On the nowadays science and technology achievements the complex of titanium metallurgy problems comprising raw material base, physico-chemical basis and fabrication technique, properties and titanium usage fields is considered for the first time. A particular attention is given to raw material base, manufacturing titanium concentrates and titanium tetrachloride, metallothermal reduction, improvement of metal quality. Data on titanium properties are given, processes of titanium powder metallurgy, scrap and waste processing, problems of economics and complex raw material use are considered

  15. Composite material having high thermal conductivity and process for fabricating same

    Science.gov (United States)

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    1998-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  16. Fabrication and Water Treatment Application of Carbon Nanotubes (CNTs)-Based Composite Membranes: A Review.

    Science.gov (United States)

    Ma, Lining; Dong, Xinfa; Chen, Mingliang; Zhu, Li; Wang, Chaoxian; Yang, Fenglin; Dong, Yingchao

    2017-03-18

    Membrane separation technology is widely explored for various applications, such as water desalination and wastewater treatment, which can alleviate the global issue of fresh water scarcity. Specifically, carbon nanotubes (CNTs)-based composite membranes are increasingly of interest due to the combined merits of CNTs and membrane separation, offering enhanced membrane properties. This article first briefly discusses fabrication and growth mechanisms, characterization and functionalization techniques of CNTs, and then reviews the fabrication methods for CNTs-based composite membranes in detail. The applications of CNTs-based composite membranes in water treatment are comprehensively reviewed, including seawater or brine desalination, oil-water separation, removal of heavy metal ions and emerging pollutants as well as membrane separation coupled with assistant techniques. Furthermore, the future direction and perspective for CNTs-based composite membranes are also briefly outlined.

  17. Fabrication of Multi-Layerd SiC Composite Tube for LWR Applications

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Daejong; Jung, Choonghwan; Kim, Weonju; Park, Jiyeon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Lee, Jongmin [Chungnam National Univ., Daejeon (Korea, Republic of)

    2013-05-15

    In this study, the chemical vapor deposition (CVD) and chemical vapor infiltration (CVI) methods were employed for the fabrication of the composite tubes. SiC ceramics and SiC-based composites have recently been studied for LWR fuel cladding applications because of good mechanical/physical properties, neutron irradiation resistance and excellent compatibility with coolant under severe accident. A multi-layered SiC composite tube as the nuclear fuel cladding is composed of the monolith SiC inner layer, SiC/SiC composite intermediate layer, and monolith SiC outer layer. Since all constituents should be highly pure, stoichiometric to achieve the good properties, it has been considered that the chemical process is a well-suited technique for the fabrication of the SiC phases.

  18. Fabrication and Water Treatment Application of Carbon Nanotubes (CNTs-Based Composite Membranes: A Review

    Directory of Open Access Journals (Sweden)

    Lining Ma

    2017-03-01

    Full Text Available Membrane separation technology is widely explored for various applications, such as water desalination and wastewater treatment, which can alleviate the global issue of fresh water scarcity. Specifically, carbon nanotubes (CNTs-based composite membranes are increasingly of interest due to the combined merits of CNTs and membrane separation, offering enhanced membrane properties. This article first briefly discusses fabrication and growth mechanisms, characterization and functionalization techniques of CNTs, and then reviews the fabrication methods for CNTs-based composite membranes in detail. The applications of CNTs-based composite membranes in water treatment are comprehensively reviewed, including seawater or brine desalination, oil-water separation, removal of heavy metal ions and emerging pollutants as well as membrane separation coupled with assistant techniques. Furthermore, the future direction and perspective for CNTs-based composite membranes are also briefly outlined.

  19. Fabrication and application of flexible graphene silk composite film electrodes decorated with spiky Pt nanospheres

    Science.gov (United States)

    Liang, Bo; Fang, Lu; Hu, Yichuan; Yang, Guang; Zhu, Qin; Ye, Xuesong

    2014-03-01

    A free-standing graphene silk composite (G/S) film was fabricated via vacuum filtration of a mixed suspension of graphene oxide and silk fibres, followed by chemical reduction. Spiky structured Pt nanospheres were grown on the film substrate by cyclic voltammetry electrodeposition. The electrical and mechanical performance of a single graphene coated silk fibre was investigated. The conductivity of a single graphene coated silk fibre is 57.9 S m-1. During 1000 bending measurements, the conductivity was stable and showed negligible variation. The G/S film has a sheet resistivity of 90 Ω □-1 with a porous and hierarchical structure. The spiky Pt nanosphere decorated G/S film was directly used as a H2O2 electrode with a sensitivity of 0.56 mA mM-1 cm-2, a linear range of 0-2.5 mM and an ultralow detection limit of 0.2 μM (S/N = 3). A glucose biosensor electrode was further fabricated by enzyme immobilization. The results show a sensitivity of 150.8 μA mM-1 cm-2 and a low detection limit of 1 μM (S/N = 3) for glucose detection. The strategy of coating graphene sheets on a silk fibre surface provides a new approach for developing electrically conductive biomaterials, tissue engineering scaffolds, bendable electrodes, and wearable biomedical devices.A free-standing graphene silk composite (G/S) film was fabricated via vacuum filtration of a mixed suspension of graphene oxide and silk fibres, followed by chemical reduction. Spiky structured Pt nanospheres were grown on the film substrate by cyclic voltammetry electrodeposition. The electrical and mechanical performance of a single graphene coated silk fibre was investigated. The conductivity of a single graphene coated silk fibre is 57.9 S m-1. During 1000 bending measurements, the conductivity was stable and showed negligible variation. The G/S film has a sheet resistivity of 90 Ω □-1 with a porous and hierarchical structure. The spiky Pt nanosphere decorated G/S film was directly used as a H2O2 electrode with a

  20. A novel method to fabricate superhydrophobic surfaces based on well-defined mulberry-like particles and self-assembly of polydimethylsiloxane

    Science.gov (United States)

    Yang, Jinxin; Pi, Pihui; Wen, Xiufang; Zheng, Dafeng; Xu, Mengyi; Cheng, Jiang; Yang, Zhuoru

    2009-01-01

    A superhydrophobic surface was obtained by combining application of CaCO 3/SiO 2 mulberry-like composite particles, which originated from violent stirring and surface modification, and self-assembly of polydimethylsiloxane. Water contact angle and sliding angle of the superhydrophobic surface were measured to be about 164 ± 2.5° and 5°, respectively. The excellent hydrophobicity is attributed to the synergistic effect of micro-submicro-nano-meter scale roughness (fabricated by composite particles) and the low surface energy (provided by polydimethylsiloxane). This procedure makes it possible for widespread applications of superhydrophobic film due to its simplicity and practicability.

  1. Sonochemical fabrication of petal array-like copper/nickel oxide composite foam as a pseudocapacitive material for energy storage

    Energy Technology Data Exchange (ETDEWEB)

    Karthik, Namachivayam; Edison, Thomas Nesakumar Jebakumar Immanuel [School of Chemical Engineering, Yeungnam University, Gyeongsan 712-749 (Korea, Republic of); Sethuraman, Mathur Gopalakrishnan, E-mail: mgsethu@gmail.com [Department of Chemistry, Gandhigram Rural Institute – Deemed University, Gandhigram, 624 302, Dindigul District, Tamil Nadu (India); Lee, Yong Rok, E-mail: yrlee@yu.ac.kr [School of Chemical Engineering, Yeungnam University, Gyeongsan 712-749 (Korea, Republic of)

    2017-02-28

    Highlights: • A composite Ni foam textured with Cu particles was fabricated by a sonication method. • The foam can be used as a pseudocapacitive material for energy storage applications. • The foam has a high specific capacitance of 1773 F g{sup −1} at a scan rate of 5 mV s{sup −1}. - Abstract: Copper/nickel oxide composite foam (Cu/Ni) with petal array-like textures were successfully fabricated via a facile sonochemical approach, and its applications as a pseudocapacitive material for energy storage were examined. The nickel foam was immersed into a mixture of copper chloride (CuCl{sub 2}) and hydrochloric acid (HCl) and subsequently sonicated for 30 min at 60 °C. As a result of galvanic replacement, nickel was oxidized while copper was reduced, and the walls of the nickel foam were coated with copper particles. Studies using field emission scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy, X-ray diffraction and X-ray photoelectron spectroscopic analyses confirmed the morphology and chemical structure of the as-obtained Cu/Ni oxide composite foam. The supercapacitive performance of the as-fabricated Cu/Ni oxide composite foam was evaluated in 2 M KOH by employing cyclic voltammetry, galvanostatic charge-discharge and electrochemical impedance spectroscopy analyses. Cyclic voltammograms revealed that the Cu/Ni oxide composite foam exhibited pseudocapacitive behavior and delivered a high specific capacitance of 1773 F g{sup −1} at a scan rate of 5 mV s{sup −1}. This improvement may be attributed to the morphology, surface functionalization with heteroatoms, hydrogen evolution, and high conductivity, along with the low resistance due to short path lengths for electron transportation.

  2. Fabrication and Characterization of Collagen-Immobilized Porous PHBV/HA Nano composite Scaffolds for Bone Tissue Engineering

    International Nuclear Information System (INIS)

    Jin-Young, B.; Zhi-Cai, X.; Giseop, K.; Keun-Byoung, Y.; Soo-Young, P.; Lee, S.P.; Inn-Kyu, K.

    2012-01-01

    The porous composite scaffolds (PHBV/HA) consisting of poly (3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and hydroxyapatite (HA) were fabricated using a hot-press machine and salt-leaching. Collagen (type I) was then immobilized on the surface of the porous PHBV/HA composite scaffolds to improve tissue compatibility. The structure and morphology of the collagen-immobilized composite scaffolds (PHBV/HA/Col) were investigated using a scanning electron microscope (SEM), Fourier transform infrared (FTIR), and electron spectroscopy for chemical analysis (ESCA). The potential of the porous PHBV/HA/Col composite scaffolds for use as a bone scaffold was assessed by an experiment with osteoblast cells (MC3T3-E1) in terms of cell adhesion, proliferation, and differentiation. The results showed that the PHBV/HA/Col composite scaffolds possess better cell adhesion and significantly higher proliferation and differentiation than the PHBV/HA composite scaffolds and the PHBV scaffolds. These results suggest that the PHBV/HA/Col composite scaffolds have a high potential for use in the field of bone regeneration and tissue engineering.

  3. Fabrication and characterization of a flow-through nanoporous gold nanowire/AAO composite membrane

    Energy Technology Data Exchange (ETDEWEB)

    Liu, L; Lee, W; Huang, Z; Scholz, R; Goesele, U [Max Planck Institute of Microstructure Physics, Weinberg 2, D-06120 Halle (Germany)

    2008-08-20

    The fabrication of a composite membrane of nanoporous gold nanowires and anodic aluminum oxide (AAO) is demonstrated by the electrodeposition of Au-Ag alloy nanowires into an AAO membrane, followed by selective etching of silver from the alloy nanowires. This composite membrane is advantageous for flow-through type catalytic reactions. The morphology evolution of the nanoporous gold nanowires as a function of the diameter of the Au-Ag nanowire 'precursors' is also investigated.

  4. Fabrication and characterization of a flow-through nanoporous gold nanowire/AAO composite membrane

    International Nuclear Information System (INIS)

    Liu, L; Lee, W; Huang, Z; Scholz, R; Goesele, U

    2008-01-01

    The fabrication of a composite membrane of nanoporous gold nanowires and anodic aluminum oxide (AAO) is demonstrated by the electrodeposition of Au-Ag alloy nanowires into an AAO membrane, followed by selective etching of silver from the alloy nanowires. This composite membrane is advantageous for flow-through type catalytic reactions. The morphology evolution of the nanoporous gold nanowires as a function of the diameter of the Au-Ag nanowire 'precursors' is also investigated

  5. Fabrication and characterization of a flow-through nanoporous gold nanowire/AAO composite membrane.

    Science.gov (United States)

    Liu, L; Lee, W; Huang, Z; Scholz, R; Gösele, U

    2008-08-20

    The fabrication of a composite membrane of nanoporous gold nanowires and anodic aluminum oxide (AAO) is demonstrated by the electrodeposition of Au-Ag alloy nanowires into an AAO membrane, followed by selective etching of silver from the alloy nanowires. This composite membrane is advantageous for flow-through type catalytic reactions. The morphology evolution of the nanoporous gold nanowires as a function of the diameter of the Au-Ag nanowire 'precursors' is also investigated.

  6. Effect of Various Surface Treatment on Repair Strength of Composite Resin

    Directory of Open Access Journals (Sweden)

    Y. Alizade

    2004-12-01

    Full Text Available Statement of Problem: In some clinical situations, repair of composite restorations is treatment of choice. Improving the bond strength between one new and old composite usually requires increased surface roughness to promote mechanical interlocking sincechemical bonding might not be adequate. Similarly, the treatment of a laboratory fabricated resin composite restoration involves the same procedures, and there is a need to create the strongest possible bond of a resin cement to a previously polymerized composite.Purpose: The aim of this study was to evaluate the effect of various surface treatments on the shear bond strength of repaired to aged composite resin.Materials and Methods: Eighty four cylindrical specimens of a composite resin were fabricated and stored in distilled water for 100 days prior to surface treatment. Surface treatment of old composite was done in 6 groups as follow:1- Air abrasion with CoJet sand particles with micoretcher + silane + dentin bonding agent2- Air abrasion with 50μm Al2O3 particles+ phosphoric acid+ silane+ dentin bonding agent3- Air abrasion with 50μm Al2O3 particles + phosphoric acid + dentin bonding agent4- Diamond bur + phosphoric acid + silane + dentin bonding agent5- Diamond bur + phosphoric acid + dentin bonding agent6- Diamond bur + phosphoric acid + composite activator + dentin bonding agentThen fresh composite resin was bonded to treated surfaces. Twelve specimens were also fabricated as control group with the same diameter but with the height twice as much as other specimens. All of the specimens were thermocycled prior to testing for shear bondstrength. The bond strength data were analyzed statistically using one way ANOVA test, t test and Duncan's grouping test.Results: One-way ANOVA indicated no significant difference between 7 groups (P=0.059. One-way ANOVA indicated significant difference between the three diamond bur groups (P=0.036. Silane had a significant effect on the repair bond

  7. Adhesion of nitrile rubber to UV-assisted surface chemical modified PET fabric, part II: Interfacial characterization of MDI grafted PET

    Science.gov (United States)

    Razavizadeh, Mahmoud; Jamshidi, Masoud

    2016-08-01

    Fiber to rubber adhesion is an important subject in rubber industry. It is well known that surface treatment (i.e. physical, mechanical and chemical) is an effective method to improve interfacial bonding of fibers and/or fabrics to rubbers. UV irradiation is an effective method which has been used to increase fabric-rubber interfacial interactions. In this research UV assisted chemical modification of PET fabrics was used to increase PET to nitrile rubber (NBR) adhesion. Nitrile rubber is a perfect selection as fuel and oil resistant rubber. However it has weak bonding to PET fabric. For this purpose PET fabric was carboxylated under UV irradiation and then methylenediphenyl diisocyanate (MDI) was grafted on carboxylated PET. The chemical composition of the fabric before and after surface treatment was investigated by X-ray photoelectron spectroscopy (XPS). The sectional morphology of the experimental PET fibers and the interface between rubber compound and PET fabric was studied using scanning electron microscope (SEM). The morphology and structure of the product were analyzed by an energy dispersive X-ray spectrometer (EDX). FTIR-ATR and H NMR analysis were used to assess surface modifications on the PET irradiated fabrics.

  8. Mechanical Properties of Natural Jute Fabric/Jute Mat Fiber Reinforced Polymer Matrix Hybrid Composites

    Directory of Open Access Journals (Sweden)

    Elsayed A. Elbadry

    2012-01-01

    Full Text Available Recycled needle punched jute fiber mats as a first natural fiber reinforcement system and these jute mats used as a core needle punched with recycled jute fabric cloths as skin layers as a second natural fiber reinforcement system were used for unsaturated polyester matrix composites via modifying the hand lay-up technique with resin preimpregnation into the jute fiber in vacuum. The effect of skin jute fabric on the tensile and bending properties of jute mat composites was investigated for different fiber weight contents. Moreover, the notch sensitivity of these composites was also compared by using the characteristic distance do calculated by Finite Element Method (FEM. The results showed that the tensile and flexural properties of jute mat composites increased by increasing the fiber weight content and by adding the jute fabric as skin layers. On the other hand, by adding the skins, the characteristic distance decreased and, therefore, the notch sensitivity of the composites increased. The fracture behavior investigated by SEM showed that extensive fiber pull-out mechanism was revealed at the tension side of jute mat composites under the bending load and by adding the jute cloth, the failure mode of jute mat was changed to fiber bridge mechanism.

  9. Innovative multifunctional siloxane treatment of jute fiber surface and its effect on the mechanical properties of jute/thermoset composites

    Energy Technology Data Exchange (ETDEWEB)

    Seki, Yoldas, E-mail: yoldas.seki@deu.edu.tr [Dokuz Eyluel University, Faculty of Arts and Sciences, Department of Chemistry, Tinaztepe Campus, Buca, Izmir (Turkey)

    2009-05-20

    Natural fiber reinforced polymer composites have many applications because of their ease of fabrication, relatively low cost, low density and renewable resource. In spite of the various desirable properties of natural fiber to act as a reinforcing material, poor adhesion characteristics between natural fiber and polymer resin result in low mechanical properties. In this study, jute-thermoset composites were fabricated by using unsaturated polyester and epoxy resins. To improve the adhesion between jute fabric and thermoset, alkali treated jute fibers were treated with oligomeric siloxane. FTIR analysis was used to confirm the surface treatment. The effects of fiber surface treatment on the mechanical properties of jute reinforced thermoset composites were determined by using tensile test, flexure test and short beam shear test. The fractured surfaces of composites were investigated by scanning electron microscopic (SEM) technique. Once jute fabrics were treated 1% siloxane concentration, the tensile and flexure properties of silane treated jute thermoset composites increased. Surface treatment of jute fiber caused a significant increase in the interlaminar shear strength (ILSS) of the thermoset composites. From SEM observations, better adhesion was observed for the jute/thermoset composites in the presence of oligomeric siloxane.

  10. Innovative multifunctional siloxane treatment of jute fiber surface and its effect on the mechanical properties of jute/thermoset composites

    International Nuclear Information System (INIS)

    Seki, Yoldas

    2009-01-01

    Natural fiber reinforced polymer composites have many applications because of their ease of fabrication, relatively low cost, low density and renewable resource. In spite of the various desirable properties of natural fiber to act as a reinforcing material, poor adhesion characteristics between natural fiber and polymer resin result in low mechanical properties. In this study, jute-thermoset composites were fabricated by using unsaturated polyester and epoxy resins. To improve the adhesion between jute fabric and thermoset, alkali treated jute fibers were treated with oligomeric siloxane. FTIR analysis was used to confirm the surface treatment. The effects of fiber surface treatment on the mechanical properties of jute reinforced thermoset composites were determined by using tensile test, flexure test and short beam shear test. The fractured surfaces of composites were investigated by scanning electron microscopic (SEM) technique. Once jute fabrics were treated 1% siloxane concentration, the tensile and flexure properties of silane treated jute thermoset composites increased. Surface treatment of jute fiber caused a significant increase in the interlaminar shear strength (ILSS) of the thermoset composites. From SEM observations, better adhesion was observed for the jute/thermoset composites in the presence of oligomeric siloxane.

  11. Effects of 35% Carbamide Peroxide Gel on Surface Roughness and Hardness of Composite Resins

    Directory of Open Access Journals (Sweden)

    F. Sharafeddin

    2010-03-01

    Full Text Available Objective: Bleaching agents may not be safe for dental materials. The purpose of this invitro study was to evaluate the effects of Opalescent Quick "in-office bleaching gel" containing 35% carbamide peroxide on the surface roughness and hardness of microfilled(Heliomolar and hybride (Spectrum TPH composite resins.Materials and Methods: Twenty specimens of Spectrum TPH composite resins and twenty Heliomolar composite resins were fabricated using a metallic ring (6.5 mm diameter and 2.5 mm thickness and light cured, then their surfaces were polished. Specimens of each composite resin were divided into two equal groups. Ten specimens of each type of composite were stored in water at 37°C as the control groups and 35% carbamide peroxide gel (Opalescence Quick as the other group for 30 minutes a week for 3 weeks. Then the specimens were subject to roughness and hardness tests.Results: This study revealed that using 35% carbamide peroxide bleaching gels had no significant effect on the surface roughness of Spectrum TPH "hybrid" and Heliomolar "microfilled" composite resins. The surface hardness of Spectrum TPH composite treated with the subject gel significantly increased compared to heliomolar, which had no significant change after treatment with this bleaching gel.Conclusion: If tooth color matching of the composite had been satisfactory after office bleaching with 35% carbamide peroxide gel, this material would have been acceptable because it has no adverse effect on Heliomolar and Spectrum TPH composite resins.

  12. Development of superhydrophobic fabrics by surface fluorination and formation of CNT-induced roughness

    Directory of Open Access Journals (Sweden)

    Myoung Hee Shim

    2015-03-01

    Full Text Available Superhydrophobictextile material having self-cleaning function was developed by employing carbon nanotubes (CNTs and water-repellent agents.Hydrophobic fabrics were prepared on 100% polyester woven fabrics withvarious yarn diameters and yarn types. The wetting behavior of fabrics withdifferent treatments was compared for: siloxanerepellent, fluorocarbon repellent, and CNT added fluorocarbon repellent. Drawn textured yarn (DTY fabrics exhibited higher contactangle (CA than filament yarn fabrics due to the larger surface roughness contributed by the textured yarn. Fabrics treated with fluorocarbon presentedlarger CA and lower shedding angle than those treated with siloxane,because of the lower surface energy of fluorocarbon repellent. Specimens madeof 50 denier DTY and treated with CNT-Teflon AF® showed the mostsuperhydrophobic characteristics in the study, producing the static contactangle>150° and the shedding angle<15°. CNT on fabric surface contributedto the nano-scale surface roughness to hold the air traps like papillae oflotus leaf, giving superhydrophobic characteristics.DOI: http://dx.doi.org/10.5755/j01.ms.21.1.5762

  13. Effect of the surface roughness on interfacial properties of carbon fibers reinforced epoxy resin composites

    International Nuclear Information System (INIS)

    Song Wei; Gu Aijuan; Liang Guozheng; Yuan Li

    2011-01-01

    The effect of the surface roughness on interfacial properties of carbon fibers (CFs) reinforced epoxy (EP) resin composite is studied. Aqueous ammonia was applied to modify the surfaces of CFs. The morphologies and chemical compositions of original CFs and treated CFs (a-CFs) were characterized by Atomic Force Microscopy (AFM), and X-ray Photoelectron Spectroscopy (XPS). Compared with the smooth surface of original CF, the surface of a-CF has bigger roughness; moreover, the roughness increases with the increase of the treating time. On the other hand, no obvious change in chemical composition takes place, indicating that the treating mechanism of CFs by aqueous ammonia is to physically change the morphologies rather than chemical compositions. In order to investigate the effect of surface roughness on the interfacial properties of CF/EP composites, the wettability and Interfacial Shear Strength (IFSS) were measured. Results show that with the increase of the roughness, the wettabilities of CFs against both water and ethylene glycol improves; in addition, the IFSS value of composites also increases. These attractive phenomena prove that the surface roughness of CFs can effectively overcome the poor interfacial adhesions between CFs and organic matrix, and thus make it possible to fabricate advanced composites based on CFs.

  14. Novel fabrication techniques for low-mass composite structures in silicon particle detectors

    Energy Technology Data Exchange (ETDEWEB)

    Hartman, Neal, E-mail: neal.hartman@cern.ch; Silber, Joseph; Anderssen, Eric; Garcia-Sciveres, Maurice; Gilchriese, Murdock; Johnson, Thomas; Cepeda, Mario

    2013-12-21

    The structural design of silicon-based particle detectors is governed by competing demands of reducing mass while maximizing stability and accuracy. These demands can only be met by fiber reinforced composite laminates (CFRP). As detecting sensors and electronics become lower mass, the motivation to reduce structure as a proportion of overall mass pushes modern detector structures to the lower limits of composite ply thickness, while demanding maximum stiffness. However, classical approaches to composite laminate design require symmetric laminates and flat structures, in order to minimize warping during fabrication. This constraint of symmetry in laminate design, and a “flat plate” approach to fabrication, results in more massive structures. This study presents an approach to fabricating stable and accurate, geometrically complex composite structures by bonding warped, asymmetric, but ultra-thin component laminates together in an accurate tool, achieving final overall precision normally associated with planar structures. This technique has been used to fabricate a prototype “I-beam” that supports two layers of detecting elements, while being up to 20 times stiffer and up to 30% lower mass than comparable, independent planar structures (typically known as “staves”)

  15. Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Peng, Hui, E-mail: penghui@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Liu, Chang [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Guo, Hongbo, E-mail: guo.hongbo@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Yuan, Yuan [Zhuzhou Seed Cemented Carbide Technology Co. Ltd, No. 1099 Xiangda Road, Zhuzhou, Hunan 412000 (China); Gong, Shengkai; Xu, Huibin [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China)

    2016-06-01

    A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

  16. Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

    International Nuclear Information System (INIS)

    Peng, Hui; Liu, Chang; Guo, Hongbo; Yuan, Yuan; Gong, Shengkai; Xu, Huibin

    2016-01-01

    A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

  17. Effect of Artificial Aging Protocols on Surface Gloss of Resin Composites

    OpenAIRE

    Rocha, Rafael Santos; Oliveira, Amanda Carvalho; Caneppele, Taciana Marco Ferraz; Bresciani, Eduardo

    2017-01-01

    The purpose of this study was to evaluate the effect of aging protocols on surface gloss of composites. Cylindrical resin composite specimens (6?mm in diameter, 1?mm thick) were fabricated and divided into three groups (N = 60): microfilled (MiFi), nanohybrid (NaHy), and nanofilled (NaFi). Specimens were distributed into four aging subgroups: thermocycling (5? to 55?C, 15,000 cycles); ethanol immersion (15 days); brushing (10,750 cycles); and light aging (216?h). Surface gloss readings (Novo-...

  18. Evaluation of magnetostrictive composite coated fabric as a fragment barrier material

    International Nuclear Information System (INIS)

    Son, Kwon Joong; Fahrenthold, Eric P

    2012-01-01

    Over the last decade a surge in fragment barrier research has led to investigation of numerous materials and material augmentations in the attempt to improve the ballistic performance of systems designed to protect personnel, vehicles or infrastructure from impact and blast loads. One widely studied material augmentation approach is the use of coatings, often polymers, to enhance the performance of protection systems constructed from metal, concrete, composite and fabric materials. In recent research the authors have conducted the first experimental study of the ballistic performance of fabrics coated with a magnetically responsive polymer. Zero field impact experiments on coated fabric targets showed a 61% increase in impact energy dissipation, although the coated targets were not competitive with neat fabrics on a protection per unit mass basis. Under an applied field of 110 kA m −1 , the ballistic performance of the coated fabric was reduced. The reduction in performance may be attributed to a reduction in material damping and an increase in material modulus for the magnetostrictive component of the coating. Analysis of the coated fabric response to magnetic preloads suggests that coating tensile stresses and coating–fabric interface stresses induced by the applied field may also adversely affect ballistic performance. (paper)

  19. Facile and scalable fabrication of polymer-ceramic composite electrolyte with high ceramic loadings

    Science.gov (United States)

    Pandian, Amaresh Samuthira; Chen, X. Chelsea; Chen, Jihua; Lokitz, Bradley S.; Ruther, Rose E.; Yang, Guang; Lou, Kun; Nanda, Jagjit; Delnick, Frank M.; Dudney, Nancy J.

    2018-06-01

    Solid state electrolytes are a promising alternative to flammable liquid electrolytes for high-energy lithium battery applications. In this work polymer-ceramic composite electrolyte membrane with high ceramic loading (greater than 60 vol%) is fabricated using a model polymer electrolyte poly(ethylene oxide) + lithium trifluoromethane sulfonate and a lithium-conducting ceramic powder. The effects of processing methods, choice of plasticizer and varying composition on ionic conductivity of the composite electrolyte are thoroughly investigated. The physical, structural and thermal properties of the composites are exhaustively characterized. We demonstrate that aqueous spray coating followed by hot pressing is a scalable and inexpensive technique to obtain composite membranes that are amazingly dense and uniform. The ionic conductivity of composites fabricated using this protocol is at least one order of magnitude higher than those made by dry milling and solution casting. The introduction of tetraethylene glycol dimethyl ether further increases the ionic conductivity. The composite electrolyte's interfacial compatibility with metallic lithium and good cyclability is verified by constructing lithium symmetrical cells. A remarkable Li+ transference number of 0.79 is discovered for the composite electrolyte.

  20. The Layer of Kevlar Angle-interlock Woven Fabric Effect on the Tensile Properties of Composite Materials

    Science.gov (United States)

    Xie, Wan-Chen; Guo, Xu-Yi; Yan, Tao; Zhang, Shang-Yong

    2017-09-01

    This article is based on the structure of three-dimensional angle-interlock longitudinal.The 3-layer, 5-layer, 7-layer and 9-layer of angle-interlock 3D fabrics are woven on sample weaving machine respectively with the 1500D Kevlar fiber twist filament produced by United States DuPont. At the same time, Kevlar plain weave fabric is woven, and three, five, seven and nine layers’ fabric are to be compared. In the process of VARTM composite technology, epoxy resin is matrix material, acetone is diluent, triethylene tetramine is curing agent and the five different fabrics are the reinforced materials respectively. Finally, eight different three-dimensional woven fabric composites were prepared. In this paper, the tensile properties of eight kinds of three-dimensional woven fabric composites were tested respectively.Finally, it is concluded that the five-layer angle-interlock woven fabric prepared by Kevlar fiber shows the best tensile property.

  1. FABRICATION AND MATERIAL ISSUES FOR THE APPLICATION OF SiC COMPOSITES TO LWR FUEL CLADDING

    Directory of Open Access Journals (Sweden)

    WEON-JU KIM

    2013-08-01

    Full Text Available The fabrication methods and requirements of the fiber, interphase, and matrix of nuclear grade SiCf/SiC composites are briefly reviewed. A CVI-processed SiCf/SiC composite with a PyC or (PyC-SiCn interphase utilizing Hi-Nicalon Type S or Tyranno SA3 fiber is currently the best combination in terms of the irradiation performance. We also describe important material issues for the application of SiC composites to LWR fuel cladding. The kinetics of the SiC corrosion under LWR conditions needs to be clarified to confirm the possibility of a burn-up extension and the cost-benefit effect of the SiC composite cladding. In addition, the development of end-plug joining technology and fission products retention capability of the ceramic composite tube would be key challenges for the successful application of SiC composite cladding.

  2. Novel method for controllable fabrication of a superhydrophobic CuO surface on AZ91D magnesium alloy.

    Science.gov (United States)

    She, Zuxin; Li, Qing; Wang, Zhongwei; Li, Longqin; Chen, Funan; Zhou, Juncen

    2012-08-01

    A novel method for controllable fabrication of a superhydrophobic CuO surface on AZ91D magnesium alloy is reported in this paper. Hierarchical structure composed of micro/nano-featherlike CuO was obtained by electrodeposition of Cu-Zn alloy coating and subsequently an electrochemical anodic treatment in alkaline solution. After modification with lauric acid, the surface became hydrophobicity/superhydrophobicity. The formation of featherlike CuO structures was controllable by varying the coating composition. By applying SEM, ICP-AES, and water contact angle analysis, the effects of coating composition on the surface morphology and hydrophobicity of the as-prepared surfaces were detailedly studied. The results indicated that at the optimal condition, the surface showed a good superhydrophobicity with a water contact angle as high as 155.5 ± 1.3° and a sliding angle as low as about 3°. Possible growth mechanism of featherlike CuO hierarchical structure was discussed. Additionally, the anticorrosion effect of the superhydrophobic surface was studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. The interface model for anticorrosion mechanism of superhydrophobic surface in corrosive medium was proposed. Besides, the mechanical stability test indicated that the resulting superhydrophobic surfaces have good mechanical stability.

  3. Fabrication of multi-functional silicon surface by direct laser writing

    Science.gov (United States)

    Verma, Ashwani Kumar; Soni, R. K.

    2018-05-01

    We present a simple, quick and one-step methodology based on nano-second laser direct writing for the fabrication of micro-nanostructures on silicon surface. The fabricated surfaces suppress the optical reflection by multiple reflection due to light trapping effect to a much lower value than polished silicon surface. These textured surfaces offer high enhancement ability after gold nanoparticle deposition and then explored for Surface Enhanced Raman Scattering (SERS) for specific molecular detection. The effect of laser scanning line interval on optical reflection and SERS signal enhancement ability was also investigated. Our results indicate that low optical reflection substrates exhibit uniform SERS enhancement with enhancement factor of the order of 106. Furthermore, this methodology provide an alternative approach for cost-effective large area fabrication with good control over feature size.

  4. Microstructural evolution and strengthening behavior in in-situ magnesium matrix composites fabricated by solidification processing

    Energy Technology Data Exchange (ETDEWEB)

    Chelliah, Nagaraj M., E-mail: cmnraj.7@gmail.com [Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar 140001, Punjab (India); Singh, Harpreet, E-mail: harpreetsingh@iitrpr.ac.in [Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar 140001, Punjab (India); Surappa, M.K., E-mail: mirle@materials.iisc.ac.in [Department of Materials Engineering, Indian Institute of Science, Bengaluru 560012, Karnataka (India)

    2017-06-15

    In-situ magnesium matrix composites with three different matrix materials (including Mg, AZ91 and AE44 Mg-alloys) were fabricated by injecting cross-linked polymer directly into the molten Mg/Mg-alloys, and having it convert to the 2.5 vol% SiCNO ceramic phase using liquid stir-casting method. In-situ chemical reaction took place within the molten slurry tending to produce 42 and 18 vol% Mg{sub 2}Si crystals in Mg and AE44 matrix composites, respectively but not in AZ91 matrix composite. Microstructural evolution of Mg{sub 2}Si crystals was discussed on the basis of availability of heterogeneous nucleation sites and amount of Al-atoms in the molten slurry. The observed micro-hardness and yield strengths are enhanced by factor of four to three as compared to their unreinforced counterparts, and Taylor strengthening was found to be the predominant strengthening mechanism in magnesium and AE44 matrix composites. Summation model predicted the yield strengths of the fabricated composites more preciously when compared to Zhang and Chen, and modified Clyne models. - Highlights: • In-situ magnesium composites were fabricated using liquid stir-casting method. • In-situ pyrolysis of cross-linked polymer has been utilized to obtain ceramic phases. • Mg{sub 2}Si crystals were formed in magnesium and AE44 matrix composites but not in AZ91 matrix composites. • The variation in size and morphology of Mg{sub 2}Si crystals with matrix materials are discussed. • Strengthening mechanisms in in-situ composites are analyzed and discussed.

  5. Fabrication of gas turbine water-cooled composite nozzle and bucket hardware employing plasma spray process

    Science.gov (United States)

    Schilke, Peter W.; Muth, Myron C.; Schilling, William F.; Rairden, III, John R.

    1983-01-01

    In the method for fabrication of water-cooled composite nozzle and bucket hardware for high temperature gas turbines, a high thermal conductivity copper alloy is applied, employing a high velocity/low pressure (HV/LP) plasma arc spraying process, to an assembly comprising a structural framework of copper alloy or a nickel-based super alloy, or combination of the two, and overlying cooling tubes. The copper alloy is plamsa sprayed to a coating thickness sufficient to completely cover the cooling tubes, and to allow for machining back of the copper alloy to create a smooth surface having a thickness of from 0.010 inch (0.254 mm) to 0.150 inch (3.18 mm) or more. The layer of copper applied by the plasma spraying has no continuous porosity, and advantageously may readily be employed to sustain a pressure differential during hot isostatic pressing (HIP) bonding of the overall structure to enhance bonding by solid state diffusion between the component parts of the structure.

  6. [Fabrication of a new composite scaffold material for delivering rifampicin and its sustained drug release in rats].

    Science.gov (United States)

    Ma, Xue-Ming; Lin, Zhen; Zhang, Jia-Wei; Sang, Chao-Hui; Qu, Dong-Bin; Jiang, Jian-Ming

    2016-03-01

    To fabricate a new composite scaffold material as an implant for sustained delivery of rifampicin and evaluate its performance of sustained drug release and biocompatibility. The composite scaffold material was prepared by loading poly(lactic-co-glycolic) acid (PLGA) microspheres that encapsulated rifampicin in a biphasic calcium composite material with a negative surface charge. The in vitro drug release characteristics of the microspheres and the composite scaffold material were evaluated; the in vivo drug release profile of the composite scaffold material implanted in a rat muscle pouch was evaluated using high-performance liquid chromatography. The biochemical parameters of the serum and liver histopathologies of the rats receiving the transplantation were observed to assess the biocompatibility of the composite scaffold material. The encapsulation efficiency and drug loading efficiency of microspheres were (56.05±5.33)% and (29.80±2.88)%, respectively. The cumulative drug release rate of the microspheres in vitro was (94.19±5.4)% at 28 days, as compared with the rate of (82.23±6.28)% of composite scaffold material. The drug-loaded composite scaffold material showed a good performance of in vivo drug release in rats, and the local drug concentration still reached 16.18±0.35 µg/g at 28 days after implantation. Implantation of the composite scaffold material resulted in transient and reversible liver injury, which was fully reparred at 28 days after the implantation. The composite scaffold material possesses a good sustained drug release capacity and a good biocompatibility, and can serve as an alternative approach to conventional antituberculous chemotherapy.

  7. Feasibility study of applying an advanced composite structure technique to the fabrication of helicopter rotor blades

    Science.gov (United States)

    Gleich, D.

    1972-01-01

    The fabrication of helicopter rotary wings from composite materials is discussed. Two composite spar specimens consisting of compressively prestressed stainless steel liner over-wrapped with pretensioned fiberglass were constructed. High liner strength and toughness together with the prescribed prestresses and final sizing of the part are achieved by means of cryogenic stretch forming of the fiber wrapped composite spar at minus 320 F, followed by release of the forming pressure and warm up to room temperature. The prestresses are chosen to provide residual compression in the metal liner under operating loads.

  8. Fabrication of submicron structures in nanoparticle/polymer composite by holographic lithography and reactive ion etching

    Science.gov (United States)

    Zhang, A. Ping; He, Sailing; Kim, Kyoung Tae; Yoon, Yong-Kyu; Burzynski, Ryszard; Samoc, Marek; Prasad, Paras N.

    2008-11-01

    We report on the fabrication of nanoparticle/polymer submicron structures by combining holographic lithography and reactive ion etching. Silica nanoparticles are uniformly dispersed in a (SU8) polymer matrix at a high concentration, and in situ polymerization (cross-linking) is used to form a nanoparticle/polymer composite. Another photosensitive SU8 layer cast upon the nanoparticle/SU8 composite layer is structured through holographic lithography, whose pattern is finally transferred to the nanoparticle/SU8 layer by the reactive ion etching process. Honeycomb structures in a submicron scale are experimentally realized in the nanoparticle/SU8 composite.

  9. Effect of fiber surface state on mechanical properties of Cf/Si-O-C composites

    International Nuclear Information System (INIS)

    Wang Song; Chen Zhaohui; Ma Qingsong; Hu Haifeng; Zheng Wenwei

    2005-01-01

    Three-dimensional braided carbon fiber reinforced silicon oxycarbide composites (3D-B C f /Si-O-C) were fabricated via a polysiloxane infiltration and pyrolysis route. The effects of fiber surface state on microstructure and mechanical properties of C f /Si-O-C composites were investigated. The change of carbon fiber surface state was achieved via heat treatment in vacuum. The results showed that heat treatment decreased carbon fiber surface activity due to the decrease of the amount of oxygen and nitrogen atoms. The C f /Si-O-C composites fabricated from the carbon fiber with low surface activity had excellent mechanical properties, which resulted from perfect interfacial bonding and good in situ fiber strength. The flexural strength and fracture toughness of the C f /Si-O-C composites from the treated fiber were 534 MPa and 23.4 MPa m 1/2 , respectively, which were about 7 and 11 times more than those of the composites from the as-received carbon fiber, respectively

  10. Characterization and modeling of tensile behavior of ceramic woven fabric composites

    Science.gov (United States)

    Kuo, Wen-Shyong; Chen, Wennei Y.; Parvizi-Majidi, Azar; Chou, Tsu-Wei

    1991-01-01

    This paper examines the tensile behavior of SiC/SiC fabric composites. In the characterization effort, the stress-strain relation and damage evolution are studied with a series of loading and unloading tensile test experiments. The stress-strain relation is linear in response to the initial loading and becomes nonlinear when loading exceeds the proportional limit. Transverse cracking has been observed to be a dominant damage mode governing the nonlinear deformation. The damage is initiated at the inter-tow pores where fiber yarns cross over each other. In the modeling work, the analysis is based upon a fiber bundle model, in which fiber undulation in the warp and fill directions and gaps among fiber yarns have been taken into account. Two limiting cases of fabric stacking arrangements are studied. Closed form solutions are obtained for the composite stiffness and Poisson's ratio. Transverse cracking in the composite is discussed by applying a constant failure strain criterion.

  11. Fabrication of a smart air intake structure using shape memory alloy wire embedded composite

    International Nuclear Information System (INIS)

    Jung, Beom-Seok; Kim, Min-Saeng; Kim, Ji-Soo; Kim, Yun-Mi; Lee, Woo-Yong; Ahn, Sung-Hoon

    2010-01-01

    Shape memory alloys (SMAs) have been actively studied in many fields utilizing their high energy density. Applying SMA wire-embedded composite to aerospace structures, such as air intake of jet engines and guided missiles, is attracting significant attention because it could generate a comparatively large actuating force. In this research, a scaled structure of SMA wire-embedded composite was fabricated for the air intake of aircraft. The structure was composed of several prestrained Nitinol (Ni-Ti) SMA wires embedded in intersection -shape glass fabric reinforced plastic (GFRP), and it was cured at room temperature for 72 h. The SMA wire-embedded GFRP could be actuated by applying electric current through the embedded SMA wires. The activation angle generated from the composite structure was large enough to make a smart air intake structure.

  12. Fabrication and modification of metal nanocluster composites using ion and laser beams

    International Nuclear Information System (INIS)

    Haglund, R.F. Jr.; Osborne, D.H. Jr.; Magruder, R.H. III; White, C.W.; Zuhr, R.A.; Townsend, P.D.; Hole, D.E.; Leuchtner, R.E.

    1994-12-01

    Metal nanocluster composites have attractive properties for applications in nonlinear optics. However, traditional fabrication techniques -- using melt-glass substrates -- are severely constrained by equilibrium thermodynamics and kinetics. This paper describes the fabrication of metal nanoclusters in both crystalline and glassy hosts by ion implantation and pulsed laser deposition. The size and size distribution of the metal nanoclusters can be modified by controlling substrate temperature during implantation, by subsequent thermal annealing, or by laser irradiation. The authors have characterized the optical response of the composites by absorption and third-order nonlinear-optical spectroscopies; electron and scanning-probe microscopies have been used to benchmark the physical characteristics of the composites. The outlook for controlling the structure and nonlinear optical response properties of these nanophase materials appears increasingly promising

  13. Fabrication of BN/Al(-Mg) metal matrix composite (MMC) by pressureless infiltration technique

    Energy Technology Data Exchange (ETDEWEB)

    Jung, W.G.; Kwon, H. [School of Advanced Materials Eng., Kookmin Univ., Seoul (Korea)

    2004-07-01

    BN/Al(-Mg) metal matrix composite (MMC) was fabricated by the pressureless infiltration technique. The phase characterizations of the composites were analyzed using the SEM, TEM, EDS and EPMA on reaction products after the electrochemical dissolution of the matrix. It is confirmed that aluminum nitride (AlN) was formed by the reaction of Mg{sub 3}N{sub 2} and Al alloy melt. Plate type AlN and polyhedral type Mg(-Al) boride were formed by the reaction between Mg{sub 3}N{sub 2}, BN and molten Al in the composite. The reaction mechanism in the fabrication of BN/Al(-Mg) MMC was derived from the phase analysis results and the thermodynamic investigation. (orig.)

  14. Notched Strength of Woven Fabric Kenaf Composite Plates with Different Stacking Sequences and Hole Sizes

    Directory of Open Access Journals (Sweden)

    Hans Romayne Anders

    2016-01-01

    Full Text Available Advantages of using kenaf fibres over synthetic fibres in composites manufacturing are relatively cheap, less abrasive and hazardous during handling, and renewable materials. Current work investigates parametric effects on notched strength of woven fabric kenaf polymer composites plates with variation of lay-up types, notch sizes and plate thickness. Testing coupons are prepared using hand lay-up technique and circular notch were drilled prior to mechanical testing. Stress concentration at the notch edge promotes micro-damage event as tensile loading was applied leading to crack initiation and propagations across the plate width. It is suggested that woven fabric kenaf polymer composites are potentially used in low and medium load bearing applications.

  15. Sintering behavior and thermal conductivity of nickel-coated graphite flake/copper composites fabricated by spark plasma sintering

    Science.gov (United States)

    Xu, Hui; Chen, Jian-hao; Ren, Shu-bin; He, Xin-bo; Qu, Xuan-hui

    2018-04-01

    Nickel-coated graphite flakes/copper (GN/Cu) composites were fabricated by spark plasma sintering with the surface of graphite flakes (GFs) being modified by Ni-P electroless plating. The effects of the phase transition of the amorphous Ni-P plating and of Ni diffusion into the Cu matrix on the densification behavior, interfacial microstructure, and thermal conductivity (TC) of the GN/Cu composites were systematically investigated. The introduction of Ni-P electroless plating efficiently reduced the densification temperature of uncoated GF/Cu composites from 850 to 650°C and slightly increased the TC of the X-Y basal plane of the GF/Cu composites with 20vol%-30vol% graphite flakes. However, when the graphite flake content was greater than 30vol%, the TC of the GF/Cu composites decreased with the introduction of Ni-P plating as a result of the combined effect of the improved heat-transfer interface with the transition layer, P generated at the interface, and the diffusion of Ni into the matrix. Given the effect of the Ni content on the TC of the Cu matrix and on the interface thermal resistance, a modified effective medium approximation model was used to predict the TC of the prepared GF/Cu composites.

  16. Superhydrophobic Copper Surfaces with Anticorrosion Properties Fabricated by Solventless CVD Methods.

    Science.gov (United States)

    Vilaró, Ignasi; Yagüe, Jose L; Borrós, Salvador

    2017-01-11

    Due to continuous miniaturization and increasing number of electrical components in electronics, copper interconnections have become critical for the design of 3D integrated circuits. However, corrosion attack on the copper metal can affect the electronic performance of the material. Superhydrophobic coatings are a commonly used strategy to prevent this undesired effect. In this work, a solventless two-steps process was developed to fabricate superhydrophobic copper surfaces using chemical vapor deposition (CVD) methods. The superhydrophobic state was achieved through the design of a hierarchical structure, combining micro-/nanoscale domains. In the first step, O 2 - and Ar-plasma etchings were performed on the copper substrate to generate microroughness. Afterward, a conformal copolymer, 1H,1H,2H,2H-perfluorodecyl acrylate-ethylene glycol diacrylate [p(PFDA-co-EGDA)], was deposited on top of the metal via initiated CVD (iCVD) to lower the surface energy of the surface. The copolymer topography exhibited a very characteristic and unique nanoworm-like structure. The combination of the nanofeatures of the polymer with the microroughness of the copper led to achievement of the superhydrophobic state. AFM, SEM, and XPS were used to characterize the evolution in topography and chemical composition during the CVD processes. The modified copper showed water contact angles as high as 163° and hysteresis as low as 1°. The coating withstood exposure to aggressive media for extended periods of time. Tafel analysis was used to compare the corrosion rates between bare and modified copper. Results indicated that iCVD-coated copper corrodes 3 orders of magnitude slower than untreated copper. The surface modification process yielded repeatable and robust superhydrophobic coatings with remarkable anticorrosion properties.

  17. Fabrication, polarization, and characterization of PVDF matrix composites for integrated structural load sensing

    International Nuclear Information System (INIS)

    Haghiashtiani, Ghazaleh; Greminger, Michael A

    2015-01-01

    The focus of this work is to evaluate a new carbon fiber reinforced composite structure with integrated sensing capabilities. In this composite structure, the typical matrix material used for carbon fiber reinforced composites is replaced with the thermoplastic polyvinylidene difluoride (PVDF). Since PVDF has piezoelectric properties, it enables the structure to be used for integrated load sensing. In addition, the electrical conductivity property of the carbon fabric is harnessed to form the electrodes of the integrated sensor. In order to prevent the carbon fiber electrodes from shorting to each other, a thin Kevlar fabric layer is placed between the two carbon fiber electrode layers as a dielectric. The optimal polarization parameters were determined using a design of experiments approach. Once polarized, the samples were then used in compression and tensile tests to determine the effective d 33 and d 31 piezoelectric coefficients. The degree of polarization of the PVDF material was determined by relating the effective d 33 coefficient of the composite to the achieved d 33 of the PVDF component of the composite using a closed form expression. Using this approach, it was shown that optimal polarization of the composite material results in a PVDF component d 33 of 3.2 pC N −1 . Moreover, the Young’s modulus of the composite structure has been characterized. (paper)

  18. Fabrication and biocompatibility of poly(L-lactic acid) and chitosan composite scaffolds with hierarchical microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Lou, Tao, E-mail: taolou72@aliyun.com [College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071 (China); Wang, Xuejun [College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071 (China); Yan, Xu [College of Physics & Collaborative Innovation Center for Low-Dimensional Nanomaterials and Optoelectronic Devices, Qingdao University, Qingdao 266071 (China); Miao, Yu [Department of Mechanical Engineering, Columbia University, New York, NY 10027 (United States); Long, Yun-Ze, E-mail: yunzelong@163.com [College of Physics & Collaborative Innovation Center for Low-Dimensional Nanomaterials and Optoelectronic Devices, Qingdao University, Qingdao 266071 (China); Yin, Hai-Lei [Department of Osteology, No. 401 Hospital of P. L. A., Qingdao 266071 (China); Sun, Bin [College of Physics & Collaborative Innovation Center for Low-Dimensional Nanomaterials and Optoelectronic Devices, Qingdao University, Qingdao 266071 (China); Song, Guojun [College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071 (China)

    2016-07-01

    The scaffold microstructure is crucial to reconstruct tissue normal functions. In this article, poly(L-lactic acid) and chitosan fiber (PLLA/CTSF) composite scaffolds with hierarchical microstructures both in fiber and pore sizes were successfully fabricated by combining thermal induced phase separation and salt leaching techniques. The composite scaffolds consisted of a nanofibrous PLLA matrix with diameter of 50–500 nm, and chitosan fibers with diameter of about 20 μm were homogenously distributed in the PLLA matrix as a microsized reinforcer. The composite scaffolds also had high porosity (> 94%) and hierarchical pore size, which were consisted of both micropores (50 nm–10 μm) and macropores (50–300 μm). By tailoring the microstructure and chemical composition, the mechanical property, pH buffer and protein adsorption capacity of the composite scaffold were improved significantly compared with those of PLLA scaffold. Cell culture results also revealed that the PLLA/CTSF composite scaffolds supported MG-63 osteoblast proliferation and penetration. - Highlights: • Composite scaffolds fabricated by combining thermal induced phase separation and salt leaching techniques • Hierarchical microstructure both in fiber and pore sizes • The scaffold microenvironment facilitates the protein adsorption, cell proliferation and penetration.

  19. SEM/XPS analysis of fractured adhesively bonded graphite fibre surface resin-rich/graphite fibre composites

    Science.gov (United States)

    Devilbiss, T. A.; Wightman, J. P.; Progar, D. J.

    1988-01-01

    Samples of graphite fiber-reinforced polyimide were fabricated allowing the resin to accumulate at the composite surface. These surface resin-rich composites were then bonded together and tested for lap shear strength both before and after thermal aging. Lap shear strength did not appear to show a significant improvement over that previously recorded for resin-poor samples and was shown to decrease with increasing aging time and temperature.

  20. Processing and Electromagnetic Shielding Properties of Multifunctional Metal Composite Knitted Fabric used as Socks

    Directory of Open Access Journals (Sweden)

    Yu Zhicai

    2016-01-01

    Full Text Available In this research, a type of bamboo charcoal polyester (BC-PET/antibacterial nylon(AN/stainless steel wire (SSW metal composite yarn was prepared with a hollow spindle spinning machine, which using the SSW as the core material, the BC-PET and AN as the outer and inner wrapped yarns, respectively. The wrapping numbers was set at 8.0turns/cm for the produced metal composite yarns. Furthermore, a type of plated knitted fabric was designed and produced by using the automatic jacquard knitting machine. The plated knitted fabric presents the BC-PET/AN/SSW metal composite yarn on the knitted fabric face and the crisscross-section polyester (CSP on the knit back. The effect of lamination numbers and angles on the electromagnetic shielding effectiveness (EMSE were discussed in this study. EMSE measurement showed that the lamination angles will influence the EMSE, but not affect the air permeability. Finally, a novel EM shielding socks was designed with the produced plated knitted fabric. Finally, the performance of thermal resistance and evaporation resistance was also test usingThe sweating guarded hot plate apparatus.

  1. Surface modification of polyester fabric with plasma pretreatment and carbon nanotube coating for antistatic property improvement

    Energy Technology Data Exchange (ETDEWEB)

    Wang, C.X., E-mail: cxwang@mail.dhu.edu.cn [College of Textiles and Clothing, Yancheng Institute of Technology, Jiangsu 224051 (China); Collaborative Innovation Center for Ecological Building Materials and Environmental Protection Equipments, Jiangsu 224051 (China); Key Laboratory for Advanced Technology in Environmental Protection, Jiangsu 224051 (China); Lv, J.C. [College of Textiles and Clothing, Yancheng Institute of Technology, Jiangsu 224051 (China); Ren, Y. [School of Textile and Clothing, Nantong University, Jiangsu 226019 (China); Zhi, T.; Chen, J.Y.; Zhou, Q.Q. [College of Textiles and Clothing, Yancheng Institute of Technology, Jiangsu 224051 (China); Lu, Z.Q.; Gao, D.W. [College of Textiles and Clothing, Yancheng Institute of Technology, Jiangsu 224051 (China); Collaborative Innovation Center for Ecological Building Materials and Environmental Protection Equipments, Jiangsu 224051 (China); Key Laboratory for Advanced Technology in Environmental Protection, Jiangsu 224051 (China); Jin, L.M. [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201204 (China)

    2015-12-30

    Graphical abstract: - Highlights: • PET was finished by plasma treatment and SWCNT coating to improve antistatic property. • Plasma modification had a positive effect on SWCNT coating on PET fiber surface. • O{sub 2} plasma was more effective in SWCNT coating than Ar plasma in the shorter time. • Antistatic enhanced and then declined with enhancing treatment time and output power. • Antistatic increased with increasing concentration, curing time, curing temperature. - Abstract: This study introduced a green method to prepare antistatic polyester (PET) fabrics by plasma pretreatment and single-walled carbon nanotube (SWCNT) coating. The influences of plasma conditions and SWCNT coating parameters on antistatic property of PET fabrics were investigated. PET fabrics were pretreated under various plasma conditions such as different treatment times, output powers and working gases, and then SWCNT coating on the plasma treated PET fabrics was carried out by coating-dry-cure using various coating parameters including different SWCNT concentrations, curing times and curing temperatures. PET fabrics were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and volume resistivity. SEM and XPS analysis of the plasma treated PET fabrics revealed the increase in surface roughness and oxygen/nitrogen containing groups on the PET fiber surface. SEM and XPS analysis of the plasma treated and SWCNT coated PET fabrics indicated the SWCNT coating on PET fiber surface. The plasma treated and SWCNT coated PET fabrics exhibited a good antistatic property, which increased and then decreased with the increasing plasma treatment time and output power. The antistatic property of the O{sub 2} plasma treated and SWCNT coated PET fabric was better and worse than that of N{sub 2} or Ar plasma treated and SWCNT coated PET fabric in the shorter treatment time and the longer treatment time, respectively. In addition, the antistatic property of the

  2. Surface modification of polyester fabric with plasma pretreatment and carbon nanotube coating for antistatic property improvement

    International Nuclear Information System (INIS)

    Wang, C.X.; Lv, J.C.; Ren, Y.; Zhi, T.; Chen, J.Y.; Zhou, Q.Q.; Lu, Z.Q.; Gao, D.W.; Jin, L.M.

    2015-01-01

    Graphical abstract: - Highlights: • PET was finished by plasma treatment and SWCNT coating to improve antistatic property. • Plasma modification had a positive effect on SWCNT coating on PET fiber surface. • O 2 plasma was more effective in SWCNT coating than Ar plasma in the shorter time. • Antistatic enhanced and then declined with enhancing treatment time and output power. • Antistatic increased with increasing concentration, curing time, curing temperature. - Abstract: This study introduced a green method to prepare antistatic polyester (PET) fabrics by plasma pretreatment and single-walled carbon nanotube (SWCNT) coating. The influences of plasma conditions and SWCNT coating parameters on antistatic property of PET fabrics were investigated. PET fabrics were pretreated under various plasma conditions such as different treatment times, output powers and working gases, and then SWCNT coating on the plasma treated PET fabrics was carried out by coating-dry-cure using various coating parameters including different SWCNT concentrations, curing times and curing temperatures. PET fabrics were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and volume resistivity. SEM and XPS analysis of the plasma treated PET fabrics revealed the increase in surface roughness and oxygen/nitrogen containing groups on the PET fiber surface. SEM and XPS analysis of the plasma treated and SWCNT coated PET fabrics indicated the SWCNT coating on PET fiber surface. The plasma treated and SWCNT coated PET fabrics exhibited a good antistatic property, which increased and then decreased with the increasing plasma treatment time and output power. The antistatic property of the O 2 plasma treated and SWCNT coated PET fabric was better and worse than that of N 2 or Ar plasma treated and SWCNT coated PET fabric in the shorter treatment time and the longer treatment time, respectively. In addition, the antistatic property of the plasma treated

  3. Fabrication and characterization of a multidirectional-sensitive contact-enhanced inertial microswitch with a electrophoretic flexible composite fixed electrode

    International Nuclear Information System (INIS)

    Yang, Zhuoqing; Zhu, Bin; Chen, Wenguo; Ding, Guifu; Wang, Hong; Zhao, Xiaolin

    2012-01-01

    A multidirectional-sensitive inertial microswitch with a polymer–metal composite fixed electrode has been designed and fabricated based on surface micromachining in this work. The microswitch mainly consists of a suspended proof mass as a movable electrode and a T-shaped structure on the substrate with maple leaf-like top and cantilevers around the central cylinder as vertical and lateral fixed electrodes. It can sense the applied shock accelerations from any radial direction in the xoy plane and z-axis. The new vertical composite fixed electrode of the switch is completed by electroplating and electrophoretic deposition, which can realize a flexible contact between the electrodes and reduce the bounces and prolong the contact time. As a result, the stability and reliability of the inertial switch could be greatly improved. The fabricated microswitches have been tested and characterized by a standard dropping hammer system. It is shown that the threshold acceleration of the prototype is generally uniform in different sensitive directions in the xoy plane and z-axis, which is about 70 g. The contact time of the microswitch with the composite fixed electrode is ∼110 µs in the vertical direction, which is longer than that (∼65 µs) without a polymer. The test data are in agreement with dynamic finite-element simulation results. (paper)

  4. Digital selective fabrication of micro/nano-composite structured TiO2 nanorod arrays by laser direct writing

    Science.gov (United States)

    Jiang, Wei; He, Xiaoning; Liu, Hongzhong; Yin, Lei; Shi, Yongsheng; Ding, Yucheng

    2014-11-01

    In this article, we report on the digital selective fabrication of micro/nano-composite structured TiO2 nanorod arrays by laser direct writing. The pattern of TiO2 nanorod arrays can be easily designed and fabricated by laser scanning technology integrated with a computer-aided design system, which allows a high degree of freedom corresponding to the various pattern design demands. The approach basically involves the hydrothermal growth of TiO2 nanorod arrays on a transparent conductive substrate, the micropattern of TiO2 nanorod arrays and surface fluorination treatment. With these micro/nano-composite TiO2 nanorod array based films, we have demonstrated superhydrophilic patterned TiO2 nanorod arrays with rapid water spreading ability and superhydrophobic patterned TiO2 nanorod arrays with an excellent droplet bouncing effect and a good self-cleaning performance. The dynamic behaviours of the water droplets observed on the patterned TiO2 nanorod arrays were demonstrated by experiments and simulated by a finite element method. The approaches we will show are expected to provide potential applications in fields such as self-cleaning, surface protection, anticrawling and microfluidic manipulation.

  5. Coupling of carboxylic groups onto the surface of polystyrene parts during fused filament fabrication

    Science.gov (United States)

    Nagel, Jürgen; Zimmermann, Philipp; Schubert, Oliver; Simon, Frank; Schlenstedt, Kornelia

    2017-11-01

    A method for the fabrication of polystyrene parts, modified with carboxylic groups during Fused Filament Fabrication (FFF), is being introduced. This method is based on the application of a thin layer of a reactive polymer carrying carboxylic groups on a substrate surface. A polystyrene film is printed on top of this layer. During contact between the hot melt and the reactive layer, a Friedel-Crafts type acylation using a green catalyst takes place, which attaches the reactive polymer to the polystyrene surface. The modified surface is homogeneous, hydrophilic and able to bind copper ions. The method could be used to fabricate unique parts of polystyrene with tailored surface functionalisation. It could be applied for laboratory use, e.g. for the manufacture of lab-on-a-chip devices.

  6. Electronic interconnects and devices with topological surface states and methods for fabricating same

    Science.gov (United States)

    Yazdani, Ali; Ong, N. Phuan; Cava, Robert J.

    2016-05-03

    An interconnect is disclosed with enhanced immunity of electrical conductivity to defects. The interconnect includes a material with charge carriers having topological surface states. Also disclosed is a method for fabricating such interconnects. Also disclosed is an integrated circuit including such interconnects. Also disclosed is a gated electronic device including a material with charge carriers having topological surface states.

  7. Electronic interconnects and devices with topological surface states and methods for fabricating same

    Energy Technology Data Exchange (ETDEWEB)

    Yazdani, Ali; Ong, N. Phuan; Cava, Robert J.

    2017-04-04

    An interconnect is disclosed with enhanced immunity of electrical conductivity to defects. The interconnect includes a material with charge carriers having topological surface states. Also disclosed is a method for fabricating such interconnects. Also disclosed is an integrated circuit including such interconnects. Also disclosed is a gated electronic device including a material with charge carriers having topological surface states.

  8. An ultraviolet photodetector fabricated from WO3 nanodiscs/reduced graphene oxide composite material

    International Nuclear Information System (INIS)

    Shao Dali; Sawyer, Shayla; Yu Mingpeng; Lian Jie

    2013-01-01

    A high sensitivity, fast ultraviolet (UV) photodetector was fabricated from WO 3 nanodiscs (NDs)/reduced graphene oxide (RGO) composite material. The WO 3 NDs/reduced GO composite material was synthesized using a facile three-step synthesis procedure. First, the Na 2 WO 4 /GO precursor was synthesized by homogeneous precipitation. Second, the Na 2 WO 4 /GO precursor was transformed into H 2 WO 4 /GO composites by acidification. Finally, the H 2 WO 4 /GO composites were reduced to WO 3 NDs/RGO via a hydrothermal reduction process. The UV photodetector showed a fast transient response and high responsivity, which are attributed to the improved carrier transport and collection efficiency through graphene. The excellent material properties of the WO 3 NDs/RGO composite demonstrated in this work may open up new possibilities for using WO 3 NDs/RGO for future optoelectronic applications. (paper)

  9. Composites of Graphene Nanoribbon Stacks and Epoxy for Joule Heating and Deicing of Surfaces.

    Science.gov (United States)

    Raji, Abdul-Rahman O; Varadhachary, Tanvi; Nan, Kewang; Wang, Tuo; Lin, Jian; Ji, Yongsung; Genorio, Bostjan; Zhu, Yu; Kittrell, Carter; Tour, James M

    2016-02-10

    A conductive composite of graphene nanoribbon (GNR) stacks and epoxy is fabricated. The epoxy is filled with the GNR stacks, which serve as a conductive additive. The GNR stacks are on average 30 nm thick, 250 nm wide, and 30 μm long. The GNR-filled epoxy composite exhibits a conductivity >100 S/m at 5 wt % GNR content. This permits application of the GNR-epoxy composite for deicing of surfaces through Joule (voltage-induced) heating generated by the voltage across the composite. A power density of 0.5 W/cm(2) was delivered to remove ∼1 cm-thick (14 g) monolith of ice from a static helicopter rotor blade surface in a -20 °C environment.

  10. CRADA/NFE-15-05779 Report: Fabrication of Large Area Printable Composite Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Paranthaman, M Parans [ORNL

    2016-09-29

    The technical objective of this technical collaboration phase I proposal was to fabricate large area NdFeB composite magnets at the Oak Ridge National Laboratory Manufacturing Demonstration Facility (ORNL MDF). The goal was to distribute domestically produced isotropic and highly anisotropic high energy density magnetic particles throughout the composite structure in order to enable site specific placement of magnetic phases and minimize the generated waste associated with permanent magnet manufacturing. Big area additive manufacturing (BAAM) and magnet composite fabrication methods were used in this study. BAAM was used to fabricate 65 vol % isotropic MQP NdFeB magnets in nylon polymer matrix. BAAM magnet cylinder was sliced to two magnetic arc-shaped braces. The density of the small BAAM magnet pieces reached 4.1 g/cm3, and the room temperature magnetic properties are: Intrinsic coercivity Hci = 8.8 kOe, Remanence Br = 4.2 kG, and energy product (BH)max = 3.7 MGOe. Also, 1.5” x 1.5” composite magnets with anisotropic MQA NdFeB magnet in a resin were also fabricated under magnetic field. The unaligned sample had a density of 3.75 g/cm3. However, aligned sample possessed a density of 4.27 g/cm3. The magnetic properties didn’t degrade during this process. This study provides a pathway for preparing composite magnets for various magnetic applications.

  11. Thermoresponsive PNIPAAm-modified cotton fabric surfaces that switch between superhydrophilicity and superhydrophobicity

    International Nuclear Information System (INIS)

    Jiang Cheng; Wang Qihua; Wang Tingmei

    2012-01-01

    Thermoresponsive poly(N-isopropylacrylamide) (PNIPAAm) was grafted onto the cotton fabric by atom transfer radical polymerization (ATRP). Introducing 1H,1H,2H,2H-perfluorodecyltriethoxysilane (PFDTS) onto the surface, the density of PNIPAAm chains can be adjusted because of the competitive reactions of (3-aminopropyl) triethoxysilane (APS) and PFDTS. With the appropriate ratio of APS and PFDTS, the cotton fabric can be switched from superhydrophilic to superhydrophobic by controlling temperature. The prepared cotton fabric may find application in functional textiles, soft and folding superhydrophobic materials.

  12. Microstructure and mechanical properties of Cu/SiC metal matrix composite fabricated via friction stir processing

    International Nuclear Information System (INIS)

    Akramifard, H.R.; Shamanian, M.; Sabbaghian, M.; Esmailzadeh, M.

    2014-01-01

    Highlights: • Designing a net hole was effective to achieve uniform distribution SiC particles and prevent agglomeration of them. • SZ has fine and equiaxed grains and distribution of SiC particles in the matrix is almost uniform. • No intermetallic compound was formed after FSP. • In comparison to pure Cu, Cu/SiC composite shows higher hardness and better wear behavior. - Abstract: In the present investigation, pure Cu sheets were reinforced with 25 μm SiC particles to fabricate a composite surface layer by friction stir processing (FSP). In order to improve distribution of reinforcing SiC particles, a net of holes were designed by drill on the surface of pure Cu sheet. For evaluation of microstructure, Optical Microscope (OM) and Scanning Electron Microscope (SEM) were used. Microstructural observation confirmed fine and equiaxed grains in the stir zone (SZ) and showed that SiC particles act as heterogeneous nucleation sites in the dynamic recrystallization of Cu grains. Moreover, agglomeration of particles was not observed and fine particles had a good distribution in SZ. In the SEM micrographs, porosities were detected as microstructure defects. Microhardness measurements showed that surface hardness was two times as high as that of substrate. The rotational wear tests demonstrated that use of SiC particles enhanced wear resistance and increased average friction coefficient of pure Cu. No intermetallic compound was found in Cu/SiC composite as revealed by XRD analysis

  13. Fabrication and characterization of aerosol-jet printed strain sensors for multifunctional composite structures

    Science.gov (United States)

    Zhao, Da; Liu, Tao; Zhang, Mei; Liang, Richard; Wang, Ben

    2012-11-01

    Traditional multifunctional composite structures are produced by embedding parasitic parts, such as foil sensors, optical fibers and bulky connectors. As a result, the mechanical properties of the composites, especially the interlaminar shear strength (ILSS), could be largely undermined. In the present study, we demonstrated an innovative aerosol-jet printing technology for printing electronics inside composite structures without degrading the mechanical properties. Using the maskless fine feature deposition (below 10 μm) characteristics of this printing technology and a pre-cure protocol, strain sensors were successfully printed onto carbon fiber prepregs to enable fabricating composites with intrinsic sensing capabilities. The degree of pre-cure of the carbon fiber prepreg on which strain sensors were printed was demonstrated to be critical. Without pre-curing, the printed strain sensors were unable to remain intact due to the resin flow during curing. The resin flow-induced sensor deformation can be overcome by introducing 10% degree of cure of the prepreg. In this condition, the fabricated composites with printed strain sensors showed almost no mechanical degradation (short beam shearing ILSS) as compared to the control samples. Also, the failure modes examined by optical microscopy showed no difference. The resistance change of the printed strain sensors in the composite structures were measured under a cyclic loading and proved to be a reliable mean strain gauge factor of 2.2 ± 0.06, which is comparable to commercial foil metal strain gauge.

  14. Study on titanium-magnesium composites with bicontinuous structure fabricated by powder metallurgy and ultrasonic infiltration.

    Science.gov (United States)

    Jiang, S; Huang, L J; An, Q; Geng, L; Wang, X J; Wang, S

    2018-05-01

    Titanium-magnesium (Ti-Mg) composites with bicontinuous structure have been successfully fabricated by powder metallurgy and ultrasonic infiltration for biomaterial potential. In the composites, Ti phase is distributed continuously by sintering necks, while Mg phase is also continuous, distributing at the interconnected pores surrounding the Ti phase. The results showed that the fabricated Ti-Mg composites exhibited low modulus and high strength, which are very suitable for load bearing biomedical materials. The composites with 100 µm and 230 µm particle sizes exhibited Young's modulus of 37.6 GPa and 23.4 GPa, 500.7 MPa and 340 MPa of compressive strength and 631.5 MPa and 375.2 MPa of bending strength, respectively. Moreover, both of the modulus and strength of the composites increase with decreasing of Ti particle sizes. In vitro study has been done for the preliminary evaluation of the Ti-Mg composites. Copyright © 2018 Elsevier Ltd. All rights reserved.

  15. Rate Dependent Multicontinuum Progressive Failure Analysis of Woven Fabric Composite Structures under Dynamic Impact

    Directory of Open Access Journals (Sweden)

    James Lua

    2004-01-01

    Full Text Available Marine composite materials typically exhibit significant rate dependent response characteristics when subjected to extreme dynamic loading conditions. In this work, a strain-rate dependent continuum damage model is incorporated with multicontinuum technology (MCT to predict damage and failure progression for composite material structures. MCT treats the constituents of a woven fabric composite as separate but linked continua, thereby allowing a designer to extract constituent stress/strain information in a structural analysis. The MCT algorithm and material damage model are numerically implemented with the explicit finite element code LS-DYNA3D via a user-defined material model (umat. The effects of the strain-rate hardening model are demonstrated through both simple single element analyses for woven fabric composites and also structural level impact simulations of a composite panel subjected to various impact conditions. Progressive damage at the constituent level is monitored throughout the loading. The results qualitatively illustrate the value of rate dependent material models for marine composite materials under extreme dynamic loading conditions.

  16. Electrically and Thermally Conductive Carbon Fibre Fabric Reinforced Polymer Composites Based on Nanocarbons and an In-situ Polymerizable Cyclic Oligoester.

    Science.gov (United States)

    Jang, Ji-Un; Park, Hyeong Cheol; Lee, Hun Su; Khil, Myung-Seob; Kim, Seong Yun

    2018-05-16

    There is growing interest in carbon fibre fabric reinforced polymer (CFRP) composites based on a thermoplastic matrix, which is easy to rapidly produce, repair or recycle. To expand the applications of thermoplastic CFRP composites, we propose a process for fabricating conductive CFRP composites with improved electrical and thermal conductivities using an in-situ polymerizable and thermoplastic cyclic butylene terephthalate oligomer matrix, which can induce good impregnation of carbon fibres and a high dispersion of nanocarbon fillers. Under optimal processing conditions, the surface resistivity below the order of 10 +10 Ω/sq, which can enable electrostatic powder painting application for automotive outer panels, can be induced with a low nanofiller content of 1 wt%. Furthermore, CFRP composites containing 20 wt% graphene nanoplatelets (GNPs) were found to exhibit an excellent thermal conductivity of 13.7 W/m·K. Incorporating multi-walled carbon nanotubes into CFRP composites is more advantageous for improving electrical conductivity, whereas incorporating GNPs is more beneficial for enhancing thermal conductivity. It is possible to fabricate the developed thermoplastic CFRP composites within 2 min. The proposed composites have sufficient potential for use in automotive outer panels, engine blocks and other mechanical components that require conductive characteristics.

  17. Hydrophobic and superhydrophobic surfaces fabricated using atmospheric pressure cold plasma technology: A review.

    Science.gov (United States)

    Dimitrakellis, Panagiotis; Gogolides, Evangelos

    2018-04-01

    Hydrophobic surfaces are often used to reduce wetting of surfaces by water. In particular, superhydrophobic surfaces are highly desired for several applications due to their exceptional properties such as self-cleaning, anti-icing, anti-friction and others. Such surfaces can be prepared via numerous methods including plasma technology, a dry technique with low environmental impact. Atmospheric pressure plasma (APP) has recently attracted significant attention as lower-cost alternative to low-pressure plasmas, and as a candidate for continuous rather than batch processing. Although there are many reviews on water-repellent surfaces, and a few reviews on APP technology, there are hardly any review works on APP processing for hydrophobic and superhydrohobic surface fabrication, a topic of high importance in nanotechnology and interface science. Herein, we critically review the advances on hydrophobic and superhydrophobic surface fabrication using APP technology, trying also to give some perspectives in the field. After a short introduction to superhydrophobicity of nanostructured surfaces and to APPs we focus this review on three different aspects: (1) The atmospheric plasma reactor technology used for fabrication of (super)hydrophobic surfaces. (2) The APP process for hydrophobic surface preparation. The hydrophobic surface preparation processes are categorized methodologically as: a) activation, b) grafting, c) polymerization, d) roughening and hydrophobization. Each category includes subcategories related to different precursors used. (3) One of the most important sections of this review concerns superhydrophobic surfaces fabricated using APP. These are methodologically characterized as follows: a) single step processes where micro-nano textured topography and low surface energy coating are created at the same time, or b) multiple step processes, where these steps occur sequentially in or out of the plasma. We end the review with some perspectives in the field. We

  18. High-Strength Composite Fabric Tested at Structural Benchmark Test Facility

    Science.gov (United States)

    Krause, David L.

    2002-01-01

    Large sheets of ultrahigh strength fabric were put to the test at NASA Glenn Research Center's Structural Benchmark Test Facility. The material was stretched like a snare drum head until the last ounce of strength was reached, when it burst with a cacophonous release of tension. Along the way, the 3-ft square samples were also pulled, warped, tweaked, pinched, and yanked to predict the material's physical reactions to the many loads that it will experience during its proposed use. The material tested was a unique multi-ply composite fabric, reinforced with fibers that had a tensile strength eight times that of common carbon steel. The fiber plies were oriented at 0 and 90 to provide great membrane stiffness, as well as oriented at 45 to provide an unusually high resistance to shear distortion. The fabric's heritage is in astronaut space suits and other NASA programs.

  19. Modeling of an improved chemical vapor infiltration process for ceramic composites fabrication

    International Nuclear Information System (INIS)

    Tai, N.H.; Chou, T.W.

    1990-01-01

    A quasi-steady-state approach is applied to model the pressure-driven, temperature-gradient chemical vapor infiltration (improved CVI process) for ceramic matrix composites fabrication. The deposited matrix in this study is SiC which is converted from the thermal decomposition of methyltrichlorosilane gas under excess hydrogen. A three-dimensional unit cell is adopted to simulate the spatial arrangements of reinforcements in discontinuous fiber mats and three-dimensionally woven fabrics. The objectives of this paper are to predict the temperature and density distributions in a fibrous preform during processing, the advancement of the solidified front, the total fabrication period, and the vapor inlet pressure variation for maintaining a constant flow rate

  20. Enhanced magnetic properties of Fe soft magnetic composites by surface oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Guoliang; Wu, Chen, E-mail: chen_wu@zju.edu.cn; Yan, Mi, E-mail: mse_yanmi@zju.edu.cn

    2016-02-01

    Fe soft magnetic composites (SMCs) with low core loss were fabricated via surface oxidation of the Fe powders by H{sub 2}O and O{sub 2} at elevated temperatures. Surface oxidation prevents magnetic dilution due to the formation of the ferromagnetic iron oxide coating layer, giving rise to high magnetic flux density and effective permeability of the SMCs compared with those fabricated with traditional phosphate coating. Mechanism of the oxidation process has been investigated where Fe{sub 3}O{sub 4} forms by reactions of Fe with H{sub 2}O and O{sub 2}. The Fe{sub 3}O{sub 4} coating layer tends to convert into γ-Fe{sub 2}O{sub 3} with increased oxidation temperature and time. By controlling composition of the coating layer, low core loss of 688.9 mW/cm{sup 3} (measured at 50 mT and 100 kHz) and higher effective permeability of 88.3 can be achieved for the Fe SMCs. - Highlights: • Surface oxidation as a new method to fabricate Fe Soft magnetic composite (SMCs). • Oxidation mechanism revealed where Fe reacts with H2O and O2 at high temperatures. • Evolution of the iron oxide coating with growth temperature and time investigated. • The iron oxide insulation coating results in improved magnetic performance.

  1. Strategy of restraining ripple error on surface for optical fabrication.

    Science.gov (United States)

    Wang, Tan; Cheng, Haobo; Feng, Yunpeng; Tam, Honyuen

    2014-09-10

    The influence from the ripple error to the high imaging quality is effectively reduced by restraining the ripple height. A method based on the process parameters and the surface error distribution is designed to suppress the ripple height in this paper. The generating mechanism of the ripple error is analyzed by polishing theory with uniform removal character. The relation between the processing parameters (removal functions, pitch of path, and dwell time) and the ripple error is discussed through simulations. With these, the strategy for diminishing the error is presented. A final process is designed and demonstrated on K9 work-pieces using the optimizing strategy with magnetorheological jet polishing. The form error on the surface is decreased from 0.216λ PV (λ=632.8  nm) and 0.039λ RMS to 0.03λ PV and 0.004λ RMS. And the ripple error is restrained well at the same time, because the ripple height is less than 6 nm on the final surface. Results indicate that these strategies are suitable for high-precision optical manufacturing.

  2. Fabrication, mechanical characterization of pineapple leaf fiber (PALF) reinforced vinylester hybrid composites

    Science.gov (United States)

    Yogesh, M.; Rao, A. N. Hari

    2018-04-01

    Natural fibre based composites are under intensive study due to their eco friendly nature and peculiar properties. The advantage of natural fibres is their continuous supply, easy and safe handling, and biodegradable nature. Although natural fibres exhibit admirable physical and mechanical properties, it varies with the plant source, species, geography, and so forth. Pineapple leave fibre (PALF) is one of the abundantly available waste materials in India and has not been studied yet. The work has been carried out to fabrication and study the mechanical characterization of Pineapple Leaf fiber reinforced Vinylester composites filled with different particulate fillers. These results are compared with those of a similar set of glass fiber reinforced Vinylester composites filled with same particulate fillers. It is evident that the density values for Pineapple leaf fiber (PALF) - Vinylester composites increase with the particulate filler content and void fractions in these composites also increase. The test results show that with the presence of particulate fillers, micro hardness of the PALF-Vinylester composites has improved. Among all the composites under this investigation, the maximum hardness value is recorded for PALF-Vinylester composite filled with 20 wt% alumina. In this investigation the maximum value of ILSS has been recorded for the PALF-Vinylester composite with 20 wt% of Flyash.

  3. Surface tension of compositions of polyhexametyleneguanidine hydrochloride - surfactants

    Directory of Open Access Journals (Sweden)

    S. Kumargaliyeva

    2012-12-01

    Full Text Available We made up songs bactericidal polyhexamethyleneguanidine hydrochloride (metacyde with the surface-active substances - anionic sodium dodecylsulfate, cationic cetylpyridinium bromide, and nonionic Tween-80 and measured the surface tension of water solutions. The study showed that the composition metacyde with surface-active agents have a greater surface activity than the individual components.

  4. High energy ballistic and fracture comparison between multilayered armor systems using non-woven curaua fabric composites and aramid laminates

    Directory of Open Access Journals (Sweden)

    Fábio de Oliveira Braga

    2017-10-01

    Full Text Available For personal protection against high kinetic energy projectiles, multilayered armor systems (MAS are usually the best option. They combine synergistically the properties of different materials such as ceramics, composites and metals. In the present work, ballistic tests were performed to evaluate multilayered armor systems (MAS using curaua non-woven fabric epoxy composites as second layer. A comparison to a MAS using aramid (Kevlar™ fabric laminates was made. The results showed that the curaua non-woven fabric composites are suitable to the high ballistic applications, and are promising substitutes for aramid fabric laminates. Keywords: Composite, Natural fiber, Curaua fiber, Non-woven fabric, Aramid laminate, Ballistic test

  5. Mechanical properties of weft knitted fabric reinforced composites. Iamimono kyoka fukugo zairyo no rikigakuteki tokusei ni kansuru kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Wu, W.; Inoda, M.; Kotaki, M.; Goto, A.; Fujita, A.; Hamada, H.; Maekawa, Z. (Kyoto Institute of Technology, Kyoto (Japan). Faculty of Textile Science)

    1993-09-15

    Mechanical properties and failure behavior of weft knitted fabric reinforced composites were studied. Aramid fiber was used as reinforcement (knitting fiber), and epoxy resin as matrix. Different tensions were applied to the weft knitted fabric in a course or wale direction to prepare 5 kinds of fiber reinforced composites with different densities of the knitted fabric, and tensile test pieces were thus provided by cutting each composite in a course or wale direction. As a result, the weft knitted fabric reinforced composite offered a dynamical anisotropy, and the tensile strength of the test pieces was higher in wale direction than course one. Fracture in a course direction occurred at the section with extreme low fiber content, while fracture in a wale direction occurred at a loop interlocking region due to stress concentration. The tensile strength was constant or increased in a course or wale direction by stretching the knitted fabric before molding, respectively. 21 refs., 15 figs., 2 tabs.

  6. Effects of rare earth oxide additive on surface and tribological properties of polyimide composites

    Science.gov (United States)

    Pan, Zihe; Wang, Tianchang; Chen, Li; Idziak, Stefan; Huang, Zhaohui; Zhao, Boxin

    2017-09-01

    Rare earth oxide La2O3 microparticles-reinforced polyimide (PI) composites (La-PI-Cs) were fabricated, aiming to improve the tribological property of PI. Surface roughness, surface composition, bulk structure, friction force (Ff) and coefficient of friction (COF) at macro/micro preload, and anti-wear performances of La-PI-Cs were studied and compared with neat PI. With La2O3 microparticles, La-PI-Cs showed larger surface roughness, lower surface energy, and higher hydrophobicity than neat PI, and displayed beneficial layered structure different from the compact structure of PI. Owing to these advantages, La-PI-Cs were found to show a 70% reduction in Ff and COF, and a 30% reduction in wear rate, indicating significantly lowered friction and enhanced anti-wear properties after adding La2O3 microparticles. Our research findings demonstrated an easy and low cost method to fabricate polymer composites with low friction and high wear resistance, and help meet the demanding of polymer composites with high tribological performances in broaden applications.

  7. Placement suitability criteria of composite tape for mould surface in automated tape placement

    Directory of Open Access Journals (Sweden)

    Zhang Peng

    2015-10-01

    Full Text Available Automated tape placement is an important automated process used for fabrication of large composite structures in aeronautical industry. The carbon fiber composite parts realized with this process tend to replace the aluminum parts produced by high-speed machining. It is difficult to determine the appropriate width of the composite tape in automated tape placement. Wrinkling will appear in the tape if it does not suit for the mould surface. Thus, this paper deals with establishing placement suitability criteria of the composite tape for the mould surface. With the assumptions for ideal mapping and by applying some principles and theorems of differential geometry, the centerline trajectory of the composite tape is identified to follow the geodesic. The placement suitability of the composite tape is examined on three different types of non-developable mould surfaces and four criteria are derived. The developed criteria have been used to test the deposition process over several mould surfaces and the appropriate width for each mould surface is obtained by referring to these criteria.

  8. [Comparison of surface roughness of nanofilled and microhybrid composite resins after curing and polishing].

    Science.gov (United States)

    Jiang, Hong; Lv, Da; Liu, Kailei; Zhang, Weisheng; Yao, Yao; Liao, Chuhong

    2014-05-01

    To compare the surface roughness of nanofilled dental composite resin and microhybrid composite resins after curing and polishing. A nanofilled composite (Z350) and 4 microhybrid composites (P60, Z250, Spectrum, and AP-X) were fabricated from the lateral to the medial layers to prepare 8 mm×8 mm×5 mm cubical specimens. The 4 lateral surfaces of each specimens were polished with abrasive disks (Super-Snap). Profilometer was used to test the mean surface roughness (Ra) after polishing. P60 had the lowest Ra (0.125∓0.030 µm) followed by Z250 and Spectrum. The Ra of Z350 (0.205∓0.052 µm) was greater than that of the other 3 resins, and AP-X had the roughest surfaces. Under scanning electron microscope, the polished faces of P60 resin were characterized by minor, evenly distributed particles with fewer scratches; the polished faces of Z350 presented with scratches where defects of the filling material could be seen. The nanofilled composite Z350 has smooth surface after polishing by abrasive disks, but its smoothness remains inferior to that of other micro-hybrid composite resins.

  9. GLASS FABRICATION AND PRODUCT CONSISTENCY TESTING OF LANTHANIDE BOROSILICATE FRIT X COMPOSITION FOR PLUTONIUM DISPOSITION

    Energy Technology Data Exchange (ETDEWEB)

    Marra, J

    2006-11-15

    The Department of Energy Office of Environmental Management (DOE/EM) plans to conduct the Plutonium Disposition Project at the Savannah River Site (SRS) to disposition excess weapons-usable plutonium. A plutonium glass waste form is the preferred option for immobilization of the plutonium for subsequent disposition in a geologic repository. A reference glass composition (Lanthanide Borosilicate (LaBS) Frit B) was developed during the Plutonium Immobilization Program (PIP) to immobilize plutonium in the late 1990's. A limited amount of performance testing was performed on this baseline composition before efforts to further pursue Pu disposition via a glass waste form ceased. Recent FY05 studies have further investigated the LaBS Frit B formulation as well as development of a newer LaBS formulation denoted as LaBS Frit X. The objectives of this present task were to fabricate plutonium loaded LaBS Frit X glass and perform corrosion testing to provide near-term data that will increase confidence that LaBS glass product is suitable for disposal in the Yucca Mountain Repository. Specifically, testing was conducted in an effort to provide data to Yucca Mountain Project (YMP) personnel for use in performance assessment calculations. Plutonium containing LaBS glass with the Frit X composition with a 9.5 wt% PuO{sub 2} loading was prepared for testing. Glass was prepared to support Product Consistency Testing (PCT) at Savannah River National Laboratory (SRNL). The glass was thoroughly characterized using x-ray diffraction (XRD) and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) prior to performance testing. A series of PCTs were conducted at SRNL using quenched Pu Frit X glass with varying exposed surface areas. Effects of isothermal and can-in-canister heat treatments on the Pu Frit X glass were also investigated. Another series of PCTs were performed on these different heat-treated Pu Frit X glasses. Leachates from all these PCTs

  10. In vitro study of Streptococcus mutans adhesion on composite resin coated with three surface sealants

    Directory of Open Access Journals (Sweden)

    Da Hye Kim

    2017-02-01

    Full Text Available Objectives Although the coating of surface sealants to dental composite resin may potentially reduce bacterial adhesion, there seems to be little information regarding this issue. This preliminary in vitro study investigated the adhesion of Streptococcus mutans (S. mutans on the dental composite resins coated with three commercial surface sealants. Materials and Methods Composite resin (Filtek Z250 discs (8 mm in diameter, 1 mm in thickness were fabricated in a mold covered with a Mylar strip (control. In group PoGo, the surfaces were polished with PoGo. In groups PS, OG, and FP, the surfaces polished with PoGo were coated with the corresponding surface sealants (PermaSeal, PS; OptiGuard, OG; Fortify Plus, FP. The surfaces of the materials and S. mutans cells were characterized by various methods. S. mutans adhesion to the surfaces was quantitatively evaluated using flow cytometry (n = 9. Results Group OG achieved the lowest water contact angle among all groups tested (p 0.05 or significantly lower (group OG, p < 0.001 bacterial adhesion when compared with the control group. Conclusions The application of the surface sealants significantly reduced S. mutans adhesion to the composite resin polished with the PoGo.

  11. Surface roughness of etched composite resin in light of composite repair

    NARCIS (Netherlands)

    Loomans, B.A.C.; Cardoso, M.V.; Opdam, N.J.M.; Roeters, F.J.M.; Munck, J. De; Huysmans, M.C.D.N.J.M.; Meerbeek, B. Van

    2011-01-01

    OBJECTIVES: In search for clinically effective composite repair protocols, the effect of various etching protocols on the surface roughness of composite resins with different filler composition were investigated. METHODS: Of two composite resins (hybrid-filled Clearfil AP-X; nano-filled Filtek

  12. Effect of different surface treatments on the shear bond strength of nanofilled composite repairs

    Directory of Open Access Journals (Sweden)

    Ghazaleh Ahmadizenouz

    2016-03-01

    Full Text Available Background. Repairing aged composite resin is a challenging process. Many surface treatment options have been proposed to this end. This study evaluated the effect of different surface treatments on the shear bond strength (SBS of nano-filled composite resin repairs. Methods. Seventy-five cylindrical specimens of a Filtek Z350XT composite resin were fabricated and stored in 37°C distilled water for 24 hours. After thermocycling, the specimens were divided into 5 groups according to the following surface treatments: no treatment (group 1; air abrasion with 50-μm aluminum oxide particles (group 2; irradiation with Er:YAG laser beams (group 3; roughening with coarse-grit diamond bur + 35% phosphoric acid (group 4; and etching with 9% hydrofluoric acid for 120 s (group 5. Another group of Filtek Z350XT composite resin samples (4×6 mm was fabricated for the measurement of cohesive strength (group 6. A silane coupling agent and an adhesive system were applied after each surface treatment. The specimens were restored with the same composite resin and thermocycled again. A shearing force was applied to the interface in a universal testing machine. Data were analyzed using one-way ANOVA and post hoc Tukey tests (P < 0.05. Results. One-way ANOVA indicated significant differences between the groups (P < 0.05. SBS of controls was significantly lower than the other groups; differences between groups 2, 3, 4, 5 and 6 were not significant. Surface treatment with diamond bur + 35% phosphoric acid resulted in the highest bond strength. Conclusion. All the surface treatments used in this study improved the shear bond strength of nanofilled composite resin used.

  13. Glass fibres reinforced polyester composites degradation monitoring by surface analysis

    Energy Technology Data Exchange (ETDEWEB)

    Croitoru, Catalin [“Transilvania” University of Brasov, Materials Engineering and Welding Department, Eroilor 29 Str., 500036 Brasov (Romania); Patachia, Silvia, E-mail: st.patachia@unitbv.ro [“Transilvania” University of Brasov, Product Design Environment and Mechatronics Department, Eroilor 29 Str., 500036 Brasov (Romania); Papancea, Adina [“Transilvania” University of Brasov, Product Design Environment and Mechatronics Department, Eroilor 29 Str., 500036 Brasov (Romania); Baltes, Liana; Tierean, Mircea [“Transilvania” University of Brasov, Materials Engineering and Welding Department, Eroilor 29 Str., 500036 Brasov (Romania)

    2015-12-15

    Highlights: • Glass fibre-reinforced polyester composites surface analysis by photographic method. • The composites are submitted to accelerated ageing by UV irradiation at 254 nm. • The UV irradiation promotes differences in the surface chemistry of the composites. • MB dye is differently adsorbed on surfaces with different degradation degrees. • Good correlation between the colouring degree and surface chemistry. - Abstract: The paper presents a novel method for quantification of the modifications that occur on the surface of different types of gel-coated glass fibre-reinforced polyester composites under artificial UV-ageing at 254 nm. The method implies the adsorption of an ionic dye, namely methylene blue, on the UV-aged composite, and computing the CIELab colour space parameters from the photographic image of the coloured composite's surface. The method significantly enhances the colour differences between the irradiated composites and the reference, in contrast with the non-coloured ones. The colour modifications that occur represent a good indicative of the surface degradation, alteration of surface hydrophily and roughness of the composite and are in good correlation with the ATR-FTIR spectroscopy and optical microscopy results. The proposed method is easier, faster and cheaper than the traditional ones.

  14. A Comparative Application for Evaluating Composite Fabrics Used in Electromagnetic Shielding

    Directory of Open Access Journals (Sweden)

    F. G. Kizilcay Abdulla

    2017-12-01

    Full Text Available Composite fabrics containing metal filaments are used widely for preventing electromagnetic radiation. Many experiments involving them are carried out continuously. Results are simulated in order to analyze their performance. Coding in Matlab is a popular method to compare the electromagnetic shielding properties of composite fabrics but for different options Matlab codes must be edited each time. Scientists who are not experts in coding have difficulties on editing such codes. To overcome this, an application written in C# in Visual Studio with .Net platform was developed. This application is integrated with Bunifu, which allows the application to be well designed. The proposed interface is user friendly and lets the user choose the available fabric with its stitch length from panel section. By setting options one can get the electromagnetic parameters such as scattering (S parameters, reflection, transmission and absorption coefficients and total shielding effectiveness (SE values with one click. As the application is integrated with Matlab codes, output is given as a Matlab graph with desired options. In this way the distinctions between the chosen fabrics can be analyzed easily.

  15. Fabrication of Composite Filaments with High Dielectric Permittivity for Fused Deposition 3D Printing.

    Science.gov (United States)

    Wu, Yingwei; Isakov, Dmitry; Grant, Patrick S

    2017-10-23

    Additive manufacturing of complex structures with spatially varying electromagnetic properties can enable new applications in high-technology sectors such as communications and sensors. This work presents the fabrication method as well as microstructural and dielectric characterization of bespoke composite filaments for fused deposition modeling (FDM) 3D printing of microwave devices with a high relative dielectric permittivity ϵ = 11 in the GHz frequency range. The filament is composed of 32 vol % of ferroelectric barium titanate (BaTiO 3 ) micro-particles in a polymeric acrylonitrile butadiene styrene (ABS) matrix. An ionic organic ester surfactant was added during formulation to enhance the compatibility between the polymer and the BaTiO 3 . To promote reproducible and robust printability of the fabricated filament, and to promote plasticity, dibutyl phthalate was additionally used. The combined effect of 1 wt % surfactant and 5 wt % plasticizer resulted in a uniform, many hundreds of meters, continuous filament of commercial quality capable of many hours of uninterrupted 3D printing. We demonstrate the feasibility of using the high dielectric constant filament for 3D printing through the fabrication of a range of optical devices. The approach herein may be used as a guide for the successful fabrication of many types of composite filament with varying functions for a broad range of applications.

  16. Fabrication of Composite Filaments with High Dielectric Permittivity for Fused Deposition 3D Printing

    Directory of Open Access Journals (Sweden)

    Yingwei Wu

    2017-10-01

    Full Text Available Additive manufacturing of complex structures with spatially varying electromagnetic properties can enable new applications in high-technology sectors such as communications and sensors. This work presents the fabrication method as well as microstructural and dielectric characterization of bespoke composite filaments for fused deposition modeling (FDM 3D printing of microwave devices with a high relative dielectric permittivity ϵ = 11 in the GHz frequency range. The filament is composed of 32 vol % of ferroelectric barium titanate (BaTiO 3 micro-particles in a polymeric acrylonitrile butadiene styrene (ABS matrix. An ionic organic ester surfactant was added during formulation to enhance the compatibility between the polymer and the BaTiO 3 . To promote reproducible and robust printability of the fabricated filament, and to promote plasticity, dibutyl phthalate was additionally used. The combined effect of 1 wt % surfactant and 5 wt % plasticizer resulted in a uniform, many hundreds of meters, continuous filament of commercial quality capable of many hours of uninterrupted 3D printing. We demonstrate the feasibility of using the high dielectric constant filament for 3D printing through the fabrication of a range of optical devices. The approach herein may be used as a guide for the successful fabrication of many types of composite filament with varying functions for a broad range of applications.

  17. A novel method of fabricating carbon nanotubes-polydimethylsiloxane composite electrodes for electrocardiography.

    Science.gov (United States)

    Liu, Benyan; Chen, Yingmin; Luo, Zhangyuan; Zhang, Wenzan; Tu, Quan; Jin, Xun

    2015-01-01

    Polymer-based flexible electrodes are receiving much attention in medical applications due to their good wearing comfort. The current fabrication methods of such electrodes are not widely applied. In this study, polydimethylsiloxane (PDMS) and conductive additives of carbon nanotubes (CNTs) were employed to fabricate composite electrodes for electrocardiography (ECG). A three-step dispersion process consisting of ultrasonication, stirring, and in situ polymerization was developed to yield homogenous CNTs-PDMS mixtures. The CNTs-PDMS mixtures were used to fabricate CNTs-PDMS composite electrodes by replica technology. The influence of ultrasonication time and CNT concentration on polymer electrode performance was evaluated by impedance and ECG measurements. The signal amplitude of the electrodes prepared using an ultrasonication time of 12 h and CNT content of 5 wt% was comparable to that of commercial Ag/AgCl electrodes. The polymer electrodes were easily fabricated by conventional manufacturing techniques, indicating a potential advantage of reduced cost for mass production.

  18. Fabrication and Application of Iron(III-Oxide Nanoparticle/Polydimethylsiloxane Composite Cone in Microfluidic Channels

    Directory of Open Access Journals (Sweden)

    Cheng-Chun Huang

    2012-01-01

    Full Text Available This paper presented the fabrication and applications of an iron(III-oxide nanoparticle/polydimethylsiloxane (PDMS cone as a component integrated in lab on a chip. The two main functions of this component were to capture magnetic microbeads in the microfluid and to mix two laminar fluids by generating disturbance. The iron(III-oxide nanoparticle/PDMS cone was fabricated by automatic dispensing and magnetic shaping. Three consecutive cones of 300 μm in height were asymmetrically placed along a microchannel of 2 mm in width and 1.1 mm in height. Flow passing the cones was effectively redistributed for Renolds number lower than . Streptavidin-coated magnetic microbeads which were bound with biotin were successfully captured by the composite cones as inspected under fluorescence microscope. The process parameters for fabricating the composite cones were investigated. The fabricated cone in the microchannel could be applied in lab on a chip for bioassay in the future.

  19. Comparison of the thermomechanical characteristics of porcher carbon fabric-based composites for orthopaedic applications

    Science.gov (United States)

    Molchanov, E. S.; Yudin, V. E.; Kydralieva, K. A.; Elokhovskii, V. Yu.

    2012-07-01

    Prepregs of fiber-reinforced plastics based on a PORCHER-43200 carbon twill-weave fabric and two types of binders — thermoreactive and thermoplastic — were fabricated using electrostatic spraying, followed by rolling the prepregs in temperature-controlled calenders. A solid epoxy olygomer with dicyandiamine as a hardener and Fortron® polyphenylene sulfide were used as the thermoreactive and thermoplastic binders. The thermomechanical properties of carbon-fiber-reinforced plastics processed from these prepregs, as well as commercial Sigranex® PREPREGCE8201-200-45 S prepregs as model ones, and composites manufactured from them were investigated for comparison. The latter ones are being used for the design of orthopaedic products. It is shown that the composites based on polyphenylene sulfide are characterized by higher values of flexural strength, flexural and shear moduli, and interlaminar fracture toughness ( G IC), the latter being the most important parameter.

  20. Method of fabricating zirconium metal for use in composite type fuel cans

    International Nuclear Information System (INIS)

    Imahashi, Hiromichi; Inagaki, Masatoshi; Akabori, Kimihiko; Tada, Naofumi; Yasuda, Tetsuro.

    1985-01-01

    Purpose: To mass produce zirconium metal for fuel cans with less radiation hardening. Method: Zirconium sponges as raw material are inserted in a hearth mold and a procedure of melting the zirconium sponges portionwise by using a melting furnace having electron beams as a heat source while moving the hearth is repeated at least for once. Then, the rod-like ingot after melting is melted again in a vacuum or inert gas atmosphere into an ingot of a low oxygen density capable of fabrication. A composite fuel can billet is formed by using the thus obtained zirconium ingot and a zircalloy, and a predetermined composite type fuel can is manufactured by way of hot extrusion and pipe drawing fabrication. The raw material usable herein is zirconium sponge with an oxygen density of 400 ppm or higher and the content of impurity other than oxygen is between 1000 - 5000 ppm in total, or the molten material thereof. (Kamimura, M.)

  1. Apparatus, system, and method for providing fabric-elastomer composites as pneumatic actuators

    Science.gov (United States)

    Martinez, Ramses V.; Whitesides, George M.

    2017-10-25

    Soft pneumatic actuators based on composites consisting of elastomers with embedded sheet or fiber structures (e.g., paper or fabric) that are flexible but not extensible are described. On pneumatic inflation, these actuators move anisotropically, based on the motions accessible by their composite structures. They are inexpensive, simple to fabricate, light in weight, and easy to actuate. This class of structure is versatile: the same principles of design lead to actuators that respond to pressurization with a wide range of motions (bending, extension, contraction, twisting, and others). Paper, when used to introduce anisotropy into elastomers, can be readily folded into three-dimensional structures following the principles of origami; these folded structures increase the stiffness and anisotropy of the elastomeric actuators, while keeping them light in weight.

  2. Fabrication of high-capacity polyelectrolyte brush-grafted porous AAO-silica composite membrane via RAFT polymerization.

    Science.gov (United States)

    Song, Cunfeng; Wang, Meijie; Liu, Xin; Wang, He; Chen, Xiaoling; Dai, Lizong

    2017-09-01

    Surface-initiated reversible addition-fragmentation chain transfer (RAFT) polymerization has been utilized to fabricate high-capacity strong anion-exchange (AEX) membrane for the separation of protein. By means of RAFT polymerization, quaternized poly(3-(methacrylamidomethyl)-pyridine) brushes formed 3-dimensional nanolayers on the surface of porous anodic aluminum oxide (AAO)-silica composite membrane. The surface properties of the membranes were analyzed by SEM, water contact angle, ATR-FTIR, XPS and TGA. To investigate the adsorption performance, the new AEX membranes were applied to recover a model protein, ovalbumin (OVA). High adsorption capacities of 95.8mg/g membranes (static) and 65.3mg/g membranes (dynamic) were obtained at ambient temperature. In the further studies, up to 90% of the adsorbed OVA was efficiently eluted by using phosphate buffer-1M NaCl as elution medium. The successful separation of OVA with high purity from a mixture protein solution was also achieved by using the AEX membranes. The present study demonstrated that under mild reaction condition, RAFT polymerization can be used to fabricate ion-exchange membrane which has many remarkable features, such as high capacity and selectivity, easy elution and so on. Copyright © 2017. Published by Elsevier B.V.

  3. Fabrication and characterization of nanofiber-nanoparticle-composites with phase change materials by electrospinning

    International Nuclear Information System (INIS)

    Babapoor, Aziz; Karimi, Gholamreza; Khorram, Mohammad

    2016-01-01

    Highlights: • Form-stable nanofibers with phase change material are produced by electrospinning. • PA6 and PEG are used as the supporting matrix and phase change material. • Various nanoparticles are used to enhance thermal properties of the fibers. • The nanofiber-nanoparticle composites exhibited desirable thermal stability. • Al 2 O 3 nanoparticles improved thermal conductivity of the composites considerably. - Graphical Abstract: Display Omitted - Abstract: Thermal energy storage has been recognized as one of the most important technologies for the utilization of renewable energy sources and conserving energy. In this investigation, through combination of polyethylene glycol (PEG) as a phase change material (PCM), polyamid6 (PA6) and various nanoparticles (SiO 2 , Al 2 O 3 , Fe 2 O 3 and ZnO) as supporting materials, novel form-stable PCMs-based composites were fabricated by single nozzle electrospinning. The structure, morphology and thermal properties of the prepared nanofiber-nanocomposite-enhanced phase change materials (NEPCMs) were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy and differential scanning calorimeter, respectively. Based on the results, nanocomposites-nanofibers were successfully fabricated with high thermal stability and reliability. It is observed that in all composites, the fiber diameter is decreased by increasing the nanoparticles loading. The lowest average diameter obtained was for Fe 2 O 3 composite. Al 2 O 3 composite showed the maximum thermal conductivity enhancement. This study suggests that the fabricated nanocomposite-PCMs offer proper phase transition temperature range and high heat enthalpy values and hence, have potential for thermal energy storage applications.

  4. Fabricating superhydrophobic polymer surfaces with excellent abrasion resistance by a simple lamination templating method.

    Science.gov (United States)

    Xu, Qian Feng; Mondal, Bikash; Lyons, Alan M

    2011-09-01

    Fabricating robust superhydrophobic surfaces for commercial applications is challenging as the fine-scale surface features, necessary to achieve superhydrophobicity, are susceptible to mechanical damage. Herein, we report a simple and inexpensive lamination templating method to create superhydrophobic polymer surfaces with excellent abrasion resistance and water pressure stability. To fabricate the surfaces, polyethylene films were laminated against woven wire mesh templates. After cooling, the mesh was peeled from the polymer creating a 3D array of ordered polymer microposts on the polymer surface. The resulting texture is monolithic with the polymer film and requires no chemical modification to exhibit superhydrophobicity. By controlling lamination parameters and mesh dimensions, polyethylene surfaces were fabricated that exhibit static contact angles of 160° and slip angles of 5°. Chemical and mechanical stability was evaluated using an array of manual tests as well as a standard reciprocating abraser test. Surfaces remained superhydrophobic after more than 5500 abrasion cycles at a pressure of 32.0 kPa. In addition, the surface remains dry after immersing into water for 5 h at 55 kPa. This method is environmental friendly, as it employs no solvents or harsh chemicals and may provide an economically viable path to manufacture large areas of mechanically robust superhydrophobic surfaces from inexpensive polymers and reusable templates.

  5. Size and composition-controlled fabrication of VO2 nanocrystals by terminated cluster growth

    Energy Technology Data Exchange (ETDEWEB)

    Anders, Andre; Slack, Jonathan

    2013-05-14

    A physical vapor deposition-based route for the fabrication of VO2 nanoparticles is demonstrated, consisting of reactive sputtering and vapor condensation at elevated pressures. The oxidation of vanadium atoms is an efficient heterogeneous nucleation method, leading to high nanoparticle throughtput. Fine control of the nanoparticle size and composition is obtained. Post growth annealing leads to crystalline VO2 nanoparticles with optimum thermocromic and plasmonic properties.

  6. Fabrication of Porous Materials from Natural/Synthetic Biopolymers and Their Composites

    Directory of Open Access Journals (Sweden)

    Udeni Gunathilake T.M. Sampath

    2016-12-01

    Full Text Available Biopolymers and their applications have been widely studied in recent years. Replacing the oil based polymer materials with biopolymers in a sustainable manner might give not only a competitive advantage but, in addition, they possess unique properties which cannot be emulated by conventional polymers. This review covers the fabrication of porous materials from natural biopolymers (cellulose, chitosan, collagen, synthetic biopolymers (poly(lactic acid, poly(lactic-co-glycolic acid and their composite materials. Properties of biopolymers strongly depend on the polymer structure and are of great importance when fabricating the polymer into intended applications. Biopolymers find a large spectrum of application in the medical field. Other fields such as packaging, technical, environmental, agricultural and food are also gaining importance. The introduction of porosity into a biomaterial broadens the scope of applications. There are many techniques used to fabricate porous polymers. Fabrication methods, including the basic and conventional techniques to the more recent ones, are reviewed. Advantages and limitations of each method are discussed in detail. Special emphasis is placed on the pore characteristics of biomaterials used for various applications. This review can aid in furthering our understanding of the fabrication methods and about controlling the porosity and microarchitecture of porous biopolymer materials.

  7. Fabrication of Porous Materials from Natural/Synthetic Biopolymers and Their Composites.

    Science.gov (United States)

    Sampath, Udeni Gunathilake T M; Ching, Yern Chee; Chuah, Cheng Hock; Sabariah, Johari J; Lin, Pai-Chen

    2016-12-07

    Biopolymers and their applications have been widely studied in recent years. Replacing the oil based polymer materials with biopolymers in a sustainable manner might give not only a competitive advantage but, in addition, they possess unique properties which cannot be emulated by conventional polymers. This review covers the fabrication of porous materials from natural biopolymers (cellulose, chitosan, collagen), synthetic biopolymers (poly(lactic acid), poly(lactic- co -glycolic acid)) and their composite materials. Properties of biopolymers strongly depend on the polymer structure and are of great importance when fabricating the polymer into intended applications. Biopolymers find a large spectrum of application in the medical field. Other fields such as packaging, technical, environmental, agricultural and food are also gaining importance. The introduction of porosity into a biomaterial broadens the scope of applications. There are many techniques used to fabricate porous polymers. Fabrication methods, including the basic and conventional techniques to the more recent ones, are reviewed. Advantages and limitations of each method are discussed in detail. Special emphasis is placed on the pore characteristics of biomaterials used for various applications. This review can aid in furthering our understanding of the fabrication methods and about controlling the porosity and microarchitecture of porous biopolymer materials.

  8. Fabrication of high thermal conductivity arrays of carbon nanotubes and their composites

    Science.gov (United States)

    Geohegan, David B [Knoxville, TN; Ivanov, Ilya N [Knoxville, TN; Puretzky, Alexander A [Knoxville, TN

    2010-07-27

    Methods and apparatus are described for fabrication of high thermal conductivity arrays of carbon nanotubes and their composites. A composition includes a vertically aligned nanotube array including a plurality of nanotubes characterized by a property across substantially all of the vertically aligned nanotube array. A method includes depositing a vertically aligned nanotube array that includes a plurality of nanotubes; and controlling a deposition rate of the vertically aligned nanotubes array as a function of an in situ monitored property of the plurality of nanotubes.

  9. Evaluation of carbon fiber composites fabricated using ionic liquid based epoxies for cryogenic fluid applications

    Directory of Open Access Journals (Sweden)

    R.N. Grugel

    Full Text Available Utilizing tanks fabricated from fiber reinforced polymeric composites for storing cryogenic fluids such as liquid oxygen and liquid hydrogen is of great interest to NASA as considerable weight savings can be gained. Unfortunately such composites, especially at cryogenic temperatures, develop a mismatch that initiates detrimental delamination and crack growth, which promotes leaking. On-going work with ionic liquid-based epoxies appears promising in mitigating these detrimental effects. Some recent results are presented and discussed. Keywords: Ionic liquid, Carbon fiber, Epoxy, COPV, Cryogenic fluids

  10. Physical and chemical grounds of electrolytic fabrication of aluminium-strontium alloying composition

    International Nuclear Information System (INIS)

    Lysenko, A.P.

    1998-01-01

    It was revealed via study of literature sources that usage of alloying composition of strontium (not of sodium) is more expedient in modification of silumin-type alloys. In this case modification effect is keeping during long holdings and in repeated meltings. Electrolytic decomposition of strontium chloride with usage of liquid aluminium cathode is the most simple and cheap method for fabrication of alloying composition. The operation scheme for production of Al-Sr alloy was proposed in this work on the base of thermodynamic analysis

  11. Green Composites Made of Bamboo Fabric and Poly (Lactic) Acid for Packaging Applications—A Review

    Science.gov (United States)

    Nurul Fazita, M.R.; Jayaraman, Krishnan; Bhattacharyya, Debes; Mohamad Haafiz, M.K.; Saurabh, Chaturbhuj K.; Hussin, M. Hazwan; H.P.S., Abdul Khalil

    2016-01-01

    Petroleum based thermoplastics are widely used in a range of applications, particularly in packaging. However, their usage has resulted in soaring pollutant emissions. Thus, researchers have been driven to seek environmentally friendly alternative packaging materials which are recyclable as well as biodegradable. Due to the excellent mechanical properties of natural fibres, they have been extensively used to reinforce biopolymers to produce biodegradable composites. A detailed understanding of the properties of such composite materials is vital for assessing their applicability to various products. The present review discusses several functional properties related to packaging applications in order to explore the potential of bamboo fibre fabric-poly (lactic) acid composites for packaging applications. Physical properties, heat deflection temperature, impact resistance, recyclability and biodegradability are important functional properties of packaging materials. In this review, we will also comprehensively discuss the chronological events and applications of natural fibre biopolymer composites. PMID:28773558

  12. Tungsten Oxide and Polyaniline Composite Fabricated by Surfactant-Templated Electrodeposition and Its Use in Supercapacitors

    Directory of Open Access Journals (Sweden)

    Benxue Zou

    2014-01-01

    Full Text Available Composite nanostructures of tungsten oxide and polyaniline (PANI were fabricated on carbon electrode by electrocodeposition using sodium dodecylbenzene sulfonate (SDBS as the template. The morphology of the composite can be controlled by changing SDBS surfactant and aniline monomer concentrations in solution. With increasing concentration of aniline in surfactant solution, the morphological change from nanoparticles to nanofibers was observed. The nanostructured WO3/PANI composite exhibited enhanced capacitive charge storage with the specific capacitance of 201 F g−1 at 1.28 mA cm−2 in large potential window of -0.5~ 0.65 V versus SCE compared to the bulk composite film. The capacitance retained about 78% when the sweeping potential rate increased from 10 to 150 mV/s.

  13. Fabrication of Titanium Diboride-Cu Composite by Self-High Temperature Synthesis plus Quick Press

    Institute of Scientific and Technical Information of China (English)

    Jinyong ZHANG; Zhengyi FU; Weimin WANG

    2005-01-01

    Titanium diboride based composites, good candidates for contact materials, have high hardness, Young's modulus,high temperature stability, and excellent electrical, thermal conductivity. However a good interface of TiB2/Cu is very difficult to achieve for oxidation of TiB2. To avoid this oxidation behavior, the in situ combusting synthesis technology, SHS, was used to prepare TiB2/Cu composite. Thecharacters of Ti-B-xCu SHS were studied in detail,such as combustion temperature, products phases and grain size. Based on the experimental results a proper technology way of self-high temperature synthesis plus quick press (SHS/QP) was determined and compact TiB2/Cu composites with relative density over than 97 pct of the theoretical were fabricated by this method. The properties and microstructures of these TiB2 based composites were also investigated.

  14. Fabrication and condensation characteristics of metallic superhydrophobic surface with hierarchical micro-nano structures

    Science.gov (United States)

    Chu, Fuqiang; Wu, Xiaomin

    2016-05-01

    Metallic superhydrophobic surfaces have various applications in aerospace, refrigeration and other engineering fields due to their excellent water repellent characteristics. This study considers a simple but widely applicable fabrication method using a two simultaneous chemical reactions method to prepare the acid-salt mixed solutions to process the metal surfaces with surface deposition and surface etching to construct hierarchical micro-nano structures on the surface and then modify the surface with low surface-energy materials. Al-based and Cu-based superhydrophobic surfaces were fabricated using this method. The Al-based superhydrophobic surface had a water contact angle of 164° with hierarchical micro-nano structures similar to the lotus leaves. The Cu-based surface had a water contact angle of 157° with moss-like hierarchical micro-nano structures. Droplet condensation experiments were also performed on these two superhydrophobic surfaces to investigate their condensation characteristics. The results show that the Al-based superhydrophobic surface has lower droplet density, higher droplet jumping probability, slower droplet growth rate and lower surface coverage due to the more structured hierarchical structures.

  15. Fabrication and evaluation of valsartan–polymer– surfactant composite nanoparticles by using the supercritical antisolvent process

    Science.gov (United States)

    Kim, Min-Soo; Baek, In-hwan

    2014-01-01

    The aim of this study was to fabricate valsartan composite nanoparticles by using the supercritical antisolvent (SAS) process, and to evaluate the correlation between in vitro dissolution and in vivo pharmacokinetic parameters for the poorly water-soluble drug valsartan. Spherical composite nanoparticles with a mean size smaller than 400 nm, which contained valsartan, were successfully fabricated by using the SAS process. X-ray diffraction and thermal analyses indicated that valsartan was present in an amorphous form within the composite nanoparticles. The in vitro dissolution and oral bioavailability of valsartan were dramatically enhanced by the composite nanoparticles. Valsartan–hydroxypropyl methylcellulose–poloxamer 407 nanoparticles exhibited faster drug release (up to 90% within 10 minutes under all dissolution conditions) and higher oral bioavailability than the raw material, with an approximately 7.2-fold higher maximum plasma concentration. In addition, there was a positive linear correlation between the pharmacokinetic parameters and the in vitro dissolution efficiency. Therefore, the preparation of composite nanoparticles with valsartan–hydroxypropyl methylcellulose and poloxamer 407 by using the SAS process could be an effective formulation strategy for the development of a new dosage form of valsartan with high oral bioavailability. PMID:25404856

  16. Development of the fabrication process of SiC composite by radiation beam

    International Nuclear Information System (INIS)

    Park, Ji Yeon; Kim, Weon Ju; Jung, Choong Hwan; Woo, Chang Hyeon; Ryu, Woo Seog

    2006-01-01

    In order to operate the nuclear system at high temperatures, core materials with a good irradiation resistance at high temperatures must be developed. SiC composite is one of candidates for high temperature structural materials. Among several fabrication processes, the PIP process includes the curing and pyrolysis process. Generally, the thermal oxidation curing method has some disadvantages; difficulty in the control of oxygen contents and volatilization of many constituents. To overcome these disadvantages and reduce the process time, a new and improved method like the beam curing process has been proposed as one of the effective methods for the fabrication of SiC composite. In this study, the electron beam curing method in the PIP process was optimized to develop SiCf/SiC composite with low oxygen contents. Using the electron beam curing method with full doses of 2∼10 MGy and the pyrolysis process at 1300∼1400 .deg. C, composite with the oxygen content of less than 1 wt% could be obtained. Additionally, if the slurry impregnation and curing/pyrolysis processes were repeated several times, dense composite could be produced

  17. Fabrication and characterisation of a novel biomimetic anisotropic ceramic/polymer-infiltrated composite material.

    Science.gov (United States)

    Al-Jawoosh, Sara; Ireland, Anthony; Su, Bo

    2018-04-10

    To fabricate and characterise a novel biomimetic composite material consisting of aligned porous ceramic preforms infiltrated with polymer. Freeze-casting was used to fabricate and control the microstructure and porosity of ceramic preforms, which were subsequently infiltrated with 40-50% by volume UDMA-TEGDMA polymer. The composite materials were then subjected to characterisation, namely density, compression, three-point bend, hardness and fracture toughness testing. Samples were also subjected to scanning electron microscopy and computerised tomography (Micro-CT). Three-dimensional aligned honeycomb-like ceramic structures were produced and full interpenetration of the polymer phase was observed using micro-CT. Depending on the volume fraction of the ceramic preform, the density of the final composite ranged from 2.92 to 3.36g/cm 3 , compressive strength ranged from 206.26 to 253.97MPa, flexural strength from 97.73 to 145.65MPa, hardness ranged from 1.46 to 1.62GPa, and fracture toughness from 3.91 to 4.86MPam 1/2 . Freeze-casting provides a novel method to engineer composite materials with a unique aligned honeycomb-like interpenetrating structure, consisting of two continuous phases, inorganic and organic. There was a correlation between the ceramic fraction and the subsequent, density, strength, hardness and fracture toughness of the composite material. Copyright © 2018 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.

  18. Fabrication of durable fluorine-free superhydrophobic polyethersulfone (PES) composite coating enhanced by assembled MMT-SiO2 nanoparticles

    Science.gov (United States)

    Zhang, Xiguang; Wang, Huaiyuan; Liu, Zhanjian; Zhu, Yixing; Wu, Shiqi; Wang, Chijia; Zhu, Yanji

    2017-02-01

    A durable fluorine-free polyethersulfone (PES) superhydrophobic composite coating with excellent wear-resistant and anti-corrosion properties has been successfully fabricated by combining sol-gel and spray technology. The robust micro/nano-structures of the prepared surface were established by introducing binary montmorillonite-silica (MMT-SiO2) assembled composite particles, which were formed by in-situ growth of SiO2 on MMT surfaces via sol-gel. Combined with the low surface energy of amino silicon oil (APDMS), the fluorine-free superhydrophoic PES coating was obtained with high water contact angle 156.1 ± 1.1° and low sliding angle 4.8 ± 0.7°. The anti-wear of the final PES/APDMS/MMT-SiO2 superhydrophobic coating can reach up to 60,100 cycles, which is outdistancing the pure PES coating (6800 cycles) and the PES/MMT/SiO2 coating prepared by simple physical mixture (18,200 cycles). The enhanced wear resistance property can be mainly attributed to the lubrication performance of APDMS and stable interface bonding force between the MMT surface and SiO2. Simultaneously, potentiodynamic polarization curves and electrochemical impedance spectroscopy exhibited the outstanding anti-corrosion property of PES/APDMS/MMT-SiO2 composite coating, with low corrosion current (1.6 × 10-10 A/cm2) and high protection efficiency (99.999%) even after 30 d immersion process. These test results show that this durable superhydrophobic PES composite coating can be hopefully to provide the possibility of industrial application.

  19. Ultrasonic Transducer Fabricated Using Lead-Free BFO-BTO+Mn Piezoelectric 1-3 Composite

    Directory of Open Access Journals (Sweden)

    Yan Chen

    2015-05-01

    Full Text Available Mn-doped 0.7BiFeO3-0.3BaTiO3 (BFO-0.3BTO+Mn 1% mol lead-free piezoelectric ceramic were fabricated by traditional solid state reaction. The phase structure, microstructure, and ferroelectric properties were investigated. Additionally, lead-free 1–3 composites with 60% volume fraction of BFO-BTO+Mn ceramic were fabricated for ultrasonic transducer applications by a conventional dice-and-fill method. The BFO-BTO+Mn 1-3 composite has a higher electromechanical coupling coefficient (kt = 46.4% and lower acoustic impedance (Za ~ 18 MRayls compared with that of the ceramic. Based on this, lead-free piezoelectric ceramic composite, single element ultrasonic transducer with a center frequency of 2.54 MHz has been fabricated and characterized. The single element transducer exhibits good performance with a broad bandwidth of 53%. The insertion loss of the transducer was about 33.5 dB.

  20. Fabrication and characterization of reaction bonded silicon carbide/carbon nanotube composites

    International Nuclear Information System (INIS)

    Thostenson, Erik T; Karandikar, Prashant G; Chou, T.-W.

    2005-01-01

    Carbon nanotubes have generated considerable excitement in the scientific and engineering communities because of their exceptional mechanical and physical properties observed at the nanoscale. Carbon nanotubes possess exceptionally high stiffness and strength combined with high electrical and thermal conductivities. These novel material properties have stimulated considerable research in the development of nanotube-reinforced composites (Thostenson et al 2001 Compos. Sci. Technol. 61 1899, Thostenson et al 2005 Compos. Sci. Technol. 65 491). In this research, novel reaction bonded silicon carbide nanocomposites were fabricated using melt infiltration of silicon. A series of multi-walled carbon nanotube-reinforced ceramic matrix composites (NT-CMCs) were fabricated and the structure and properties were characterized. Here we show that carbon nanotubes are present in the as-fabricated NT-CMCs after reaction bonding at temperatures above 1400 deg. C. Characterization results reveal that a very small volume content of carbon nanotubes, as low as 0.3 volume %, results in a 75% reduction in electrical resistivity of the ceramic composites. A 96% decrease in electrical resistivity was observed for the ceramics with the highest nanotube volume fraction of 2.1%

  1. Design, evaluation, and fabrication of low-cost composite blades for intermediate-size wind turbines

    Science.gov (United States)

    Weingart, O.

    1981-01-01

    Low cost approaches for production of 60 ft long glass fiber/resin composite rotor blades for the MOD-OA wind turbine were identified and evaluated. The most cost-effective configuration was selected for detailed design. Subelement and subscale specimens were fabricated for testing to confirm physical and mechanical properties of the composite blade materials, to develop and evaluate blade fabrication techniques and processes, and to confirm the structural adequacy of the root end joint. Full-scale blade tooling was constructed and a partial blade for tool and process tryout was built. Then two full scale blades were fabricated and delivered to NASA-LeRC for installation on a MOD-OA wind turbine at Clayton, New Mexico for operational testing. Each blade was 60 ft. long with 4.5 ft. chord at root end and 2575 lbs weight including metal hub adapter. The selected blade configuration was a three cell design constructed using a resin impregnated glass fiber tape winding process that allows rapid wrapping of primarily axially oriented fibers onto a tapered mandrel, with tapered wall thickness. The ring winder/transverse filament tape process combination was used for the first time on this program to produce entire rotor blade structures. This approach permitted the complete blade to be wound on stationary mandrels, an improvement which alleviated some of the tooling and process problems encountered on previous composite blade programs.

  2. Preparation and characterization of functional fabrics from bamboo charcoal/silver and titanium dioxide/silver composite powders and evaluation of their antibacterial efficacy

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Fu-Chu, E-mail: yfc580629@yahoo.com.tw [Army Command Headquarters, MND, Taoyuan, Taiwan (China); Wu, Kuo-Hui [Department of Applied Chemistry and Materials Science, Chung Cheng Institute of Technology, NDU, No. 190, Sanyuan 1st Street, Tahsi, Taoyuan 335, Taiwan (China); Huang, Jen-Wei [Department of Physics, Chinese Military Academy, Fengshan, Kaohsiung, Taiwan (China); Horng, Deng-Nan; Liang, Chia-Feng [Department of Chemistry, Chinese Military Academy, Fengshan, Kaohsiung, Taiwan (China); Hu, Ming-Kuan [School of Pharmacy, National Defense Medical Center, Taipei, Taiwan (China)

    2012-07-01

    Bamboo charcoal supporting silver (BC/Ag) and titanium dioxide supporting silver (TiO{sub 2}/Ag) were prepared by activation and chemical reduction. The BC/Ag and TiO{sub 2}/Ag composites were characterized by silver particle size and distribution and antibacterial properties. The pore and surface properties were studied in terms of BET volumetric measurement with nitrogen adsorption, X-ray diffraction (XRD), and scanning electron microscopy (SEM). The antibacterial effects of the BC/Ag and TiO{sub 2}/Ag composite powders were assessed from the minimum inhibitory concentrations (MICs) and minimum bactericidal concentrations (MBCs), and an excellent antibacterial performance was discovered. Moreover, these composite powders were deposited via immersion coating onto fabrics (nonwoven and carbon fibers) to improve the antibacterial efficacy and to act as a biologically-protective material. The antibacterial activities of the fabrics supported by BC/Ag and TiO{sub 2}/Ag were studied in zone of inhibition and plate counting tests against Gram-positive Staphylococcus aureus ME/GM/TC Resistant, Bacillus subtilis, Candida albicans, Gram-negative Pseudomonas aeruginosae (CTZ and EM and GM) Res. Clin. Isol., Escherichia coli Juhl, and Klebsiella pneumoniae. The results showed that fabric-BC/Ag and fabric-TiO{sub 2}/Ag possess a strong antibacterial activity and an inhibitory effect on the growth of these bacteria and are therefore believed to have great potential for use as antibacterial fabrics.

  3. Surge-Resistant Nanocomposite Enameled Wire Using Silica Nanoparticles with Binary Chemical Compositions on the Surface

    Directory of Open Access Journals (Sweden)

    Jeseung Yoo

    2015-01-01

    Full Text Available We developed polyesterimide (PEI nanocomposite enameled wires using surface-modified silica nanoparticles with binary chemical compositions on the surface. The modification was done using silanes assisted by ultrasound, which facilitated high density modification. Two different trimethoxysilanes were chosen for the modification on the basis of resemblance of chemical compositions on the silica surface to PEI varnish. The surface-modified silica was well dispersed in PEI varnish, which was confirmed by optical observation and viscosity measurement. The glass transition temperature of the silica-PEI nanocomposite increased with the silica content. The silica-dispersed PEI varnish was then used for enameled wire fabrication. The silica-PEI nanocomposite enameled wire exhibited a much longer lifetime compared to that of neat PEI enameled wire in partial discharge conditions.

  4. Adhesion of nitrile rubber (NBR) to polyethylene terephthalate (PET) fabric. Part 1: PET surface modification by methylenediphenyl di-isocyanate (MDI)

    Science.gov (United States)

    Razavizadeh, Mahmoud; Jamshidi, Masoud

    2016-01-01

    Fiber to rubber adhesion is an important subject in rubber composite industry. It is well known that surface physical, mechanical and chemical treatments are effective methods to improve interfacial bonding. Ultra violet (UV) light irradiation is an efficient method which is used to increase interfacial interactions. In this research UV assisted chemical modification of PET fabric was used to increase its bonding to nitrile rubber (NBR). NBR is perfect selection to produce fuel and oil resistant rubber parts but it has weak bonding to fabrics. For this purpose at first, the PET fabric was carboxylated under UV irradiation and then methylenediphenyl diisocyanate (MDI) was reacted and grafted to carboxylated PET. T-peel test was used to evaluate PET fabric to NBR bonding strength. Attenuated total reflectance-Fourier transform infrared spectroscopy (FTIR-AT) was used to assess surface modifications of the PET fabrics. The chemical composition of the PET surfaces before and after carboxylation and MDI grafting was investigated by X-ray photoelectron spectroscopy (XPS). It was found that at vulcanizing temperature of 150 °C, carboxylation in contrary to MDI grafting, improved considerably PET to NBR adhesion. Finally effect of curing temperature on PET to NBR bonding strength was determined. It was found that increasing vulcanizing temperature to 170 °C caused considerable improvement (about 134%) in bonding strength.

  5. Effect of sealant agents on the color stability and surface roughness of nanohybrid composite resins.

    Science.gov (United States)

    Dede, Doğu Ömür; Şahin, Onur; Koroglu, Aysegül; Yilmaz, Burak

    2016-07-01

    The effect of sealant agents on the surface roughness and color stability of nanohybrid composite resins is unknown. The purpose of this in vitro study was to evaluate the effect of sealant agents on the surface roughness and color stability of 4 nanohybrid composite resin materials. Forty disks (10×2 mm) were fabricated for each nanohybrid composite resin material (Z-550, Tetric EvoCeram, Clearfill Majesty, Ice) (N=160) and divided into 4 surface treatment groups: 1 conventional polishing (control) and 3 different sealant agent (Palaseal, Optiglaze, BisCover) coupling groups (n=10). The specimens were thermocycled, and surface roughness (Ra) values were obtained with a profilometer. Scanning electron microscope images were also recorded. CIELab color parameters of each specimen were measured with a spectrophotometer before and after 7 days of storage in a coffee solution. Color differences were calculated by the CIEDE 2000 (ΔE00) formula. The data were statistically analyzed by 2-way ANOVA and by the Tukey HSD test (α=.05). The surface treatment technique significantly affected the Ra values of the composite resins tested (Pcomposite resin material was also significant for ΔE00 values (Pcomposite resin groups, significant decreases in Ra were observed only for the Palaseal agent coupled composite resin groups (except Ice) compared with the control groups (Pcomposite resin group, except for BisCover applied Clearfill Majesty (Pcomposite resin groups, significant differences were observed between the color change seen with BisCover and other sealants for Clearfill Majesty composite resin (Pcomposite resins except for Ice produced smoother surfaces. All surface sealant agents provided less discoloration of nanohybrid composite resins after coffee staining compared with conventional polishing except for BisCover applied Clearfill Majesty composite resin. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All

  6. The fabrication of well-interconnected polycaprolactone/hydroxyapatite composite scaffolds, enhancing the exposure of hydroxyapatite using the wire-network molding technique.

    Science.gov (United States)

    Cho, Yong Sang; Hong, Myoung Wha; Jeong, Hoon-Jin; Lee, Seung-Jae; Kim, Young Yul; Cho, Young-Sam

    2017-11-01

    In this study, the fabrication method was proposed for the well-interconnected polycaprolactone/hydroxyapatite composite scaffold with exposed hydroxyapatite using modified WNM technique. To characterize well-interconnected scaffolds in terms of hydroxyapatite exposure, several assessments were performed as follows: morphology, mechanical property, wettability, calcium ion release, and cell response assessments. The results of these assessments were compared with those of control scaffolds which were fabricated by precision extruding deposition (PED) apparatus. The control PED scaffolds have interconnected pores with nonexposed hydroxyapatite. Consequently, cell attachment of proposed WNM scaffold was improved by increased hydrophilicity and surface roughness of scaffold surface resulting from the exposure of hydroxyapatite particles and fabrication process using powders. Moreover, cell proliferation and differentiation of WNM scaffold were increased, because the exposure of hydroxyapatite particles may enhance cell adhesion and calcium ion release. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 105B: 2315-2325, 2017. © 2016 Wiley Periodicals, Inc.

  7. Adhesion of nitrile rubber (NBR) to polyethylene terephthalate (PET) fabric. Part 1: PET surface modification by methylenediphenyl di-isocyanate (MDI)

    International Nuclear Information System (INIS)

    Razavizadeh, Mahmoud; Jamshidi, Masoud

    2016-01-01

    Graphical abstract: - Highlights: • Glutaric anhydride peroxide (GAP) was grafted on PET surface by UV irradiation method. Then MDI was attached to GAP on PET surface. • The fabric was vulcanized by nitrile rubber. • Peet test was performed after each stage of surface modification. • Curing temperature was increased and the tests were repeated. • Effect of MDI coating on PET without carboxylation was evaluated. Effect of vulcanizing temperature on this product was also studied. - Abstract: Fiber to rubber adhesion is an important subject in rubber composite industry. It is well known that surface physical, mechanical and chemical treatments are effective methods to improve interfacial bonding. Ultra violet (UV) light irradiation is an efficient method which is used to increase interfacial interactions. In this research UV assisted chemical modification of PET fabric was used to increase its bonding to nitrile rubber (NBR). NBR is perfect selection to produce fuel and oil resistant rubber parts but it has weak bonding to fabrics. For this purpose at first, the PET fabric was carboxylated under UV irradiation and then methylenediphenyl diisocyanate (MDI) was reacted and grafted to carboxylated PET. T-peel test was used to evaluate PET fabric to NBR bonding strength. Attenuated total reflectance-Fourier transform infrared spectroscopy (FTIR-AT) was used to assess surface modifications of the PET fabrics. The chemical composition of the PET surfaces before and after carboxylation and MDI grafting was investigated by X-ray photoelectron spectroscopy (XPS). It was found that at vulcanizing temperature of 150 °C, carboxylation in contrary to MDI grafting, improved considerably PET to NBR adhesion. Finally effect of curing temperature on PET to NBR bonding strength was determined. It was found that increasing vulcanizing temperature to 170 °C caused considerable improvement (about 134%) in bonding strength.

  8. Easily fabricated and lightweight PPy/PDA/AgNW composites for excellent electromagnetic interference shielding.

    Science.gov (United States)

    Wang, Yan; Gu, Fu-Qiang; Ni, Li-Juan; Liang, Kun; Marcus, Kyle; Liu, Shu-Li; Yang, Fan; Chen, Jin-Ju; Feng, Zhe-Sheng

    2017-11-30

    Conductive polymer composites (CPCs) containing nanoscale conductive fillers have been widely studied for their potential use in various applications. In this paper, polypyrrole (PPy)/polydopamine (PDA)/silver nanowire (AgNW) composites with high electromagnetic interference (EMI) shielding performance, good adhesion ability and light weight are successfully fabricated via a simple in situ polymerization method followed by a mixture process. Benefiting from the intrinsic adhesion properties of PDA, the adhesion ability and mechanical properties of the PPy/PDA/AgNW composites are significantly improved. The incorporation of AgNWs endows the functionalized PPy with tunable electrical conductivity and enhanced EMI shielding effectiveness (SE). By adjusting the AgNW loading degree in the PPy/PDA/AgNW composites from 0 to 50 wt%, the electrical conductivity of the composites greatly increases from 0.01 to 1206.72 S cm -1 , and the EMI SE of the composites changes from 6.5 to 48.4 dB accordingly (8.0-12.0 GHz, X-band). Moreover, due to the extremely low density of PPy, the PPy/PDA/AgNW (20 wt%) composites show a superior light weight of 0.28 g cm -3 . In general, it can be concluded that the PPy/PDA/AgNW composites with tunable electrical conductivity, good adhesion properties and light weight can be used as excellent EMI shielding materials.

  9. Fabrication of Nanocarbon Composites Using In Situ Chemical Vapor Deposition and Their Applications.

    Science.gov (United States)

    He, Chunnian; Zhao, Naiqin; Shi, Chunsheng; Liu, Enzuo; Li, Jiajun

    2015-09-23

    Nanocarbon (carbon nanotubes (CNTs) and graphene (GN)) composites attract considerable research interest due to their fascinating applications in many fields. Here, recent developments in the field of in situ chemical vapor deposition (CVD) for the design and controlled preparation of advanced nanocarbon composites are highlighted, specifically, CNT-reinforced bulk structural composites, as well as CNT, GN, and CNT/GN functional composites, together with their practical and potential applications. In situ CVD is a very attractive approach for the fabrication of composites because of its engaging features, such as its simplicity, low-cost, versatility, and tunability. The morphologies, structures, dispersion, and interface of the resulting nanocarbon composites can be easily modulated by varying the experimental parameters (such as temperature, catalysts, carbon sources, templates or template catalysts, etc.), which enables a great potential for the in situ synthesis of high-quality nanocarbons with tailored size and dimension for constructing high-performance composites, which has not yet been achieved by conventional methods. In addition, new trends of the in situ CVD toward nanocarbon composites are discussed. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  10. Superhydrophilicity of a nanofiber-covered aluminum surface fabricated via pyrophosphoric acid anodizing

    Science.gov (United States)

    Nakajima, Daiki; Kikuchi, Tatsuya; Natsui, Shungo; Suzuki, Ryosuke O.

    2016-12-01

    A superhydrophilic aluminum surface covered by numerous alumina nanofibers was fabricated via pyrophosphoric acid anodizing. High-density anodic alumina nanofibers grow on the bottom of a honeycomb oxide via anodizing in concentrated pyrophosphoric acid. The water contact angle on the nanofiber-covered aluminum surface decreased with time after a 4 μL droplet was placed on the surface, and a superhydrophilic behavior with a contact angle measuring 2.2° was observed within 2 s; this contact angle is considerably lower than those observed for electropolished and porous alumina-covered aluminum surfaces. There was no dependence of the superhydrophilicity on the density of alumina nanofibers fabricated via different constant voltage anodizing conditions. The superhydrophilic property of the surface covered by anodic alumina nanofibers was maintained during an exposure test for 359 h. The quick-drying and snow-sliding behaviors of the superhydrophilic aluminum covered with anodic alumina nanofibers were demonstrated.

  11. Mechanics of Platelet-Matrix Composites across Scales: Theory, Multiscale Modeling, and 3D Fabrication

    Science.gov (United States)

    Sakhavand, Navid

    Many natural and biomimetic composites - such as nacre, silk and clay-polymer - exhibit a remarkable balance of strength, toughness, and/or stiffness, which call for a universal measure to quantify this outstanding feature given the platelet-matrix structure and material characteristics of the constituents. Analogously, there is an urgent need to quantify the mechanics of emerging electronic and photonic systems such as stacked heterostructures, which are composed of strong in-plane bonding networks but weak interplanar bonding matrices. In this regard, development of a universal composition-structure-property map for natural platelet-matrix composites, and stacked heterostructures opens up new doors for designing materials with superior mechanical performance. In this dissertation, a multiscale bottom-up approach is adopted to analyze and predict the mechanical properties of platelet-matrix composites. Design guidelines are provided by developing universally valid (across different length scales) diagrams for science-based engineering of numerous natural and synthetic platelet-matrix composites and stacked heterostructures while significantly broadening the spectrum of strategies for fabricating new composites with specific and optimized mechanical properties. First, molecular dynamics simulations are utilized to unravel the fundamental underlying physics and chemistry of the binding nature at the atomic-level interface of organic-inorganic composites. Polymer-cementitious composites are considered as case studies to understand bonding mechanism at the nanoscale and open up new venues for potential mechanical enhancement at the macro-scale. Next, sophisticated mathematical derivations based on elasticity and plasticity theories are presented to describe pre-crack (intrinsic) mechanical performance of platelet-matrix composites at the microscale. These derivations lead to developing a unified framework to construct series of universal composition

  12. Fabrication of Nano-Micro Hybrid Structures by Replication and Surface Treatment of Nanowires

    Directory of Open Access Journals (Sweden)

    Yeonho Jeong

    2017-07-01

    Full Text Available Nanowire structures have attracted attention in various fields, since new characteristics could be acquired in minute regions. Especially, Anodic Aluminum Oxide (AAO is widely used in the fabrication of nanostructures, which has many nanosized pores and well-organized nano pattern. Using AAO as a template for replication, nanowires with a very high aspect ratio can be fabricated. Herein, we propose a facile method to fabricate a nano-micro hybrid structure using nanowires replicated from AAO, and surface treatment. A polymer resin was coated between Polyethylene terephthalate (PET and the AAO filter, roller pressed, and UV-cured. After the removal of aluminum by using NaOH solution, the nanowires aggregated to form a micropattern. The resulting structure was subjected to various surface treatments to investigate the surface behavior and wettability. As opposed to reported data, UV-ozone treatment can enhance surface hydrophobicity because the UV energy affects the nanowire surface, thus altering the shape of the aggregated nanowires. The hydrophobicity of the surface could be further improved by octadecyltrichlorosilane (OTS coating immediately after UV-ozone treatment. We thus demonstrated that the nano-micro hybrid structure could be formed in the middle of nanowire replication, and then, the shape and surface characteristics could be controlled by surface treatment.

  13. Immediate repair bond strengths of microhybrid, nanohybrid and nanofilled composites after different surface treatments

    NARCIS (Netherlands)

    Rinastiti, Margareta; Siswomihardjo, Widowati; Busscher, Henk J.; Ozcan, Mutlu

    Objectives: To evaluate immediate repair bond strengths and failure types of resin composites with and without surface conditioning and characterize the interacting composite surfaces by their surface composition and roughness. Methods: Microhybrid, nanohybrid and nanofilled resin composites were

  14. Fabrication and Synthesis of Highly Ordered Nickel Cobalt Sulfide Nanowire-Grown Woven Kevlar Fiber/Reduced Graphene Oxide/Polyester Composites.

    Science.gov (United States)

    Hazarika, Ankita; Deka, Biplab K; Kim, DoYoung; Roh, Hyung Doh; Park, Young-Bin; Park, Hyung Wook

    2017-10-18

    Well-aligned NiCo 2 S 4 nanowires, synthesized hydrothermally on the surface of woven Kevlar fiber (WKF), were used to fabricate composites with reduced graphene oxide (rGO) dispersed in polyester resin (PES) by means of vacuum-assisted resin transfer molding. The NiCo 2 S 4 nanowires were synthesized with three precursor concentrations. Nanowire growth was characterized using scanning electron microscopy, transmission electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy. Hierarchical and high growth density of the nanowires led to exceptional mechanical properties of the composites. Compared with bare WKF/PES, the tensile strength and absorbed impact energy were enhanced by 96.2% and 92.3%, respectively, for WKF/NiCo 2 S 4 /rGO (1.5%)/PES. The synergistic effect of NiCo 2 S 4 nanowires and rGO in the fabricated composites improved the electrical conductivity of insulating WKF/PES composites, reducing the resistance to ∼10 3 Ω. Joule heating performance depended strongly on the precursor concentration of the nanowires and the presence of rGO in the composite. A maximum surface temperature of 163 °C was obtained under low-voltage (5 V) application. The Joule heating performance of the composites was demonstrated in a surface deicing experiment; we observed that 17 g of ice melted from the surface of the composite in 14 min under an applied voltage of 5 V at -28 °C. The excellent performance of WKF/NiCo 2 S 4 /rGO/PES composites shows great potential for aerospace structural applications requiring outstanding mechanical properties and Joule heating capability for deicing of surfaces.

  15. Femtosecond laser fabrication of highly hydrophobic stainless steel surface with hierarchical structures fabricated by combining ordered microstructures and LIPSS

    International Nuclear Information System (INIS)

    Martínez-Calderon, M.; Rodríguez, A.; Dias-Ponte, A.; Morant-Miñana, M.C.; Gómez-Aranzadi, M.; Olaizola, S.M.

    2016-01-01

    Highlights: • Femtosecond laser treatment to achieve highly hydrophobic behavior on stainless steel. • Combination of micro-machined patterns with LIPSS into hierarchical structures. • Contact angles as high as 156° with only the femtosecond laser irradiation. - Abstract: In this work we have developed hierarchical structures that consist of micro-patterned surfaces covered by nanostructures with a femtosecond laser. The first part of this work is a study to determine the microscale modifications produced on a stainless steel alloy (AISI304) surface at high pulse energy, different velocities, and number of overscans in order to obtain microstructures with a selected depth of around 10 μm and line widths of 20 μm. The second part of the work is focused on finding the optimal irradiation parameters to obtain the nanostructure pattern. Nanostructures have been defined by means of Laser Induced Periodical Surface Structures (LIPSS) around 250 nm high and a period of 580 nm, which constitute the nanostructure pattern. Finally, dual scale gratings of 50 mm"2 were fabricated with different geometries and their effect on the measured contact angle. Combining the micro-pattern with the LIPSS nano-pattern, highly hydrophobic surfaces have been developed with measured static contact angles higher than 150° on a stainless steel alloy.

  16. Femtosecond laser fabrication of highly hydrophobic stainless steel surface with hierarchical structures fabricated by combining ordered microstructures and LIPSS

    Energy Technology Data Exchange (ETDEWEB)

    Martínez-Calderon, M., E-mail: mmcalderon@ceit.es [CEIT-IK4 & Tecnun (University of Navarra), Paseo Manuel Lardizábal 15, 20018 San Sebastián (Spain); CIC microGUNE, Goiru Kalea 9 Polo Innovación Garaia, 20500 Arrasate-Mondragón (Spain); Rodríguez, A.; Dias-Ponte, A.; Morant-Miñana, M.C.; Gómez-Aranzadi, M.; Olaizola, S.M. [CEIT-IK4 & Tecnun (University of Navarra), Paseo Manuel Lardizábal 15, 20018 San Sebastián (Spain); CIC microGUNE, Goiru Kalea 9 Polo Innovación Garaia, 20500 Arrasate-Mondragón (Spain)

    2016-06-30

    Highlights: • Femtosecond laser treatment to achieve highly hydrophobic behavior on stainless steel. • Combination of micro-machined patterns with LIPSS into hierarchical structures. • Contact angles as high as 156° with only the femtosecond laser irradiation. - Abstract: In this work we have developed hierarchical structures that consist of micro-patterned surfaces covered by nanostructures with a femtosecond laser. The first part of this work is a study to determine the microscale modifications produced on a stainless steel alloy (AISI304) surface at high pulse energy, different velocities, and number of overscans in order to obtain microstructures with a selected depth of around 10 μm and line widths of 20 μm. The second part of the work is focused on finding the optimal irradiation parameters to obtain the nanostructure pattern. Nanostructures have been defined by means of Laser Induced Periodical Surface Structures (LIPSS) around 250 nm high and a period of 580 nm, which constitute the nanostructure pattern. Finally, dual scale gratings of 50 mm{sup 2} were fabricated with different geometries and their effect on the measured contact angle. Combining the micro-pattern with the LIPSS nano-pattern, highly hydrophobic surfaces have been developed with measured static contact angles higher than 150° on a stainless steel alloy.

  17. Fabrication of bismuth superhydrophobic surface on zinc substrate

    Science.gov (United States)

    Yu, Tianlong; Lu, Shixiang; Xu, Wenguo; He, Ge

    2018-06-01

    The dendritic Bi/Bi2O3/ZnO superhydrophobic surface (SHPS) was facilely obtained on zinc substrate via etching in 0.5 mol L-1 HCl solution for 2 min, immersing in 2 mmol L-1 Bi(NO3)3/0.1 mol L-1 HNO3 solution for 2.5 min and annealing treatment at 180 °C for 2 h. The wetting property results demonstrated that the superhydrophobic sample had excellent water-repellency with a static water contact angle of 160° and sliding angle of 0° under the optimum condition, which can be visually confirmed by the impacting droplet could rebound back immediately and roll off the horizontally placed sample. Moreover, it exhibited remarkable self-cleaning ability, buoyancy, desired stability in long-term storage in air, corrosion resistance in 3.5 wt% NaCl solution, ice-over delay at - 16 °C and durability in lab-simulated abrasion test.

  18. Influence of oxidation level on capacitance of electrochemical capacitors fabricated with carbon nanotube/carbon paper composites

    International Nuclear Information System (INIS)

    Hsieh, C.-T.; Chen, W.-Y.; Cheng, Y.-S.

    2010-01-01

    Gaseous oxidation of carbon papers (CPs) decorated with carbon nanotubes (CNTs) with varying degrees of oxidation was conducted to investigate the influence of surface oxides on the performance of electrochemical capacitors fabricated with oxidized CNT/CP composites. The oxidation period was found to significantly enhance the O/C atomic ratio on the composites, and the increase in oxygen content upon oxidation is mainly contributed by the formation of C=O and C-O groups. The electrochemical behavior of the capacitors was tested in 1 M H 2 SO 4 within a potential of 0 and 1 V vs. Ag/AgCl. Both superhydrophilicity and specific capacitance of the oxidized CNT/CP composites were found to increase upon oxidation treatment. A linearity increase of capacitance with O/C ratio can be attributed to the increase of the population of surface oxides on CNTs, which imparts excess sites for redox reaction (pseudocapacitance) and for the formation of double-layer (double-layer capacitance). The technique of ac impedance combined with equivalent circuit clearly showed that oxidized CNT/CP capacitor imparts not only enhanced capacitance but also a low equivalent series resistance.

  19. Characterization of fabricated cobalt-based alloy/nano bioactive glass composites

    Energy Technology Data Exchange (ETDEWEB)

    Bafandeh, Mohammad Reza, E-mail: mr.bafandeh@gmail.com [Department of Materials Science and Engineering, Faculty of Engineering, University of Kashan, Kashan (Iran, Islamic Republic of); Gharahkhani, Raziyeh; Fathi, Mohammad Hossein [Department of Materials Engineering, Isfahan University of Technology (IUT), Isfahan 84156-83111 (Iran, Islamic Republic of)

    2016-12-01

    In this work, cobalt-based alloy/nano bioactive glass (NBG) composites with 10, 15 and 20 wt% NBG were prepared and their bioactivity after immersion in simulated body fluid (SBF) for 1 to 4 weeks was studied. Scanning electron microscopy images of two- step sintered composites revealed relatively dense microstructure. The results showed that density of composite samples decreased with increase in NBG amount. The microstructure analysis as well as energy dispersive X-ray analysis (EDX) revealed that small amount of calcium phosphate phases precipitates on the surface of composite samples after 1 week immersion in SBF. After 2 weeks immersion, considerable amounts of cauliflower-like shaped precipitations were seen on the surface of the composites. Based on EDX analysis, these precipitations were composed mainly from Ca, P and Si. The observed bands in the Fourier transform infrared spectroscopy of immersed composites samples for 4 weeks in SBF, were characteristic bands of hydroxyapatite. Therefore it is possible to form hydroxyapatite layer on the surface of composite samples during immersion in SBF. The results indicated that prepared composites unlike cobalt-based alloy are bioactive, promising their possibility for implant applications. - Highlights: • Co-based alloy/nano bioactive glass (NBG) composites with 10, 15 and 20 wt% NBG were prepared. • In order to study their bioactivity, composite samples were immersed in SBF solution for 1 to 4 weeks. • Immersion in SBF accompanied with precipitation of hydroxyapatite on surface of samples. • Prepared composite samples unlike cobalt-based alloy were bioactive.

  20. Characterization of fabricated cobalt-based alloy/nano bioactive glass composites

    International Nuclear Information System (INIS)

    Bafandeh, Mohammad Reza; Gharahkhani, Raziyeh; Fathi, Mohammad Hossein

    2016-01-01

    In this work, cobalt-based alloy/nano bioactive glass (NBG) composites with 10, 15 and 20 wt% NBG were prepared and their bioactivity after immersion in simulated body fluid (SBF) for 1 to 4 weeks was studied. Scanning electron microscopy images of two- step sintered composites revealed relatively dense microstructure. The results showed that density of composite samples decreased with increase in NBG amount. The microstructure analysis as well as energy dispersive X-ray analysis (EDX) revealed that small amount of calcium phosphate phases precipitates on the surface of composite samples after 1 week immersion in SBF. After 2 weeks immersion, considerable amounts of cauliflower-like shaped precipitations were seen on the surface of the composites. Based on EDX analysis, these precipitations were composed mainly from Ca, P and Si. The observed bands in the Fourier transform infrared spectroscopy of immersed composites samples for 4 weeks in SBF, were characteristic bands of hydroxyapatite. Therefore it is possible to form hydroxyapatite layer on the surface of composite samples during immersion in SBF. The results indicated that prepared composites unlike cobalt-based alloy are bioactive, promising their possibility for implant applications. - Highlights: • Co-based alloy/nano bioactive glass (NBG) composites with 10, 15 and 20 wt% NBG were prepared. • In order to study their bioactivity, composite samples were immersed in SBF solution for 1 to 4 weeks. • Immersion in SBF accompanied with precipitation of hydroxyapatite on surface of samples. • Prepared composite samples unlike cobalt-based alloy were bioactive.

  1. Optimation of particle size and composition in fabrication of granite particle composite floortiles

    International Nuclear Information System (INIS)

    Budiarto; Parikin; Mohammad-Dani

    2004-01-01

    Granite particle composite floortile materials, that have epoxy matrix, may be utilized as water resist and ductile materials. The utility of composite materials for industrial households is, however, very important and very promising indeed. Starting from powdering the granite refuges into particles of 100, 140 and 200 in mesh, the powder was mixed by epoxy containing versamid hardener and stirred till highly homogenized. Specimens were mould in glass frame and dried in ambient temperature for 48 hours. The specimens were prepared into certain dimensions, conformed to testing needs: hardness, density, compression and bending. The hardness and density data show clearly the value change of particulate composition (34, 40, 50 and 70) and matrix (66, 60, 50 and 30) as well. From bending and compression tests, the optimum grain size (μm) and composition (%) of granite particles reveal between the number of 120-123 and 55-61 respectively. The accurate point of the values can be determined by using differential method. As conclusion, for the better mechanical properties of granite particles composite floortiles, the grains should be 121 in μm and 57% composition of granite particles

  2. Fabrication of Hierarchically Micro- and Nano-structured Mold Surfaces Using Laser Ablation for Mass Production of Superhydrophobic Surfaces

    Science.gov (United States)

    Noh, Jiwhan; Lee, Jae-Hoon; Na, Suckjoo; Lim, Hyuneui; Jung, Dae-Hwan

    2010-10-01

    Many studies have examined the formation of surfaces with mixed patterns of micro- and nano-sized lotus leaves that have hydrophobic properties. In this study, micro- and nano-shapes such as lotus leaves were fabricated on a metal mold surface using laser ablation and ripple formation. A microstructure on the mold surface was replicated onto poly(dimethylsiloxane) (PDMS) using the polymer casting method to manufacture low-cost hydrophobic surfaces. A PDMS surface with micro- and nano-structures that were the inverse image of a lotus leaf showed hydrophobic characteristics (water contact angle: 157°). From these results, we deduced that portions of the microstructures were wet and that air gaps existed between the microstructures and the water drops. In this paper we suggest the possibility of the mass production of hydrophobic plastic surfaces and the development of a methodology for the hydrophobic texturing of various polymer surfaces, using the polymer casting method with laser-processed molds.

  3. Superhydrophobic surfaces fabricated by femtosecond laser with tunable water adhesion: from lotus leaf to rose petal.

    Science.gov (United States)

    Long, Jiangyou; Fan, Peixun; Gong, Dingwei; Jiang, Dafa; Zhang, Hongjun; Li, Lin; Zhong, Minlin

    2015-05-13

    Superhydrophobic surfaces with tunable water adhesion have attracted much interest in fundamental research and practical applications. In this paper, we used a simple method to fabricate superhydrophobic surfaces with tunable water adhesion. Periodic microstructures with different topographies were fabricated on copper surface via femtosecond (fs) laser irradiation. The topography of these microstructures can be controlled by simply changing the scanning speed of the laser beam. After surface chemical modification, these as-prepared surfaces showed superhydrophobicity combined with different adhesion to water. Surfaces with deep microstructures showed self-cleaning properties with extremely low water adhesion, and the water adhesion increased when the surface microstructures became flat. The changes in surface water adhesion are attributed to the transition from Cassie state to Wenzel state. We also demonstrated that these superhydrophobic surfaces with different adhesion can be used for transferring small water droplets without any loss. We demonstrate that our approach provides a novel but simple way to tune the surface adhesion of superhydrophobic metallic surfaces for good potential applications in related areas.

  4. Influence of composite processing on the properties of CNT grown on carbon surfaces

    Science.gov (United States)

    Guignier, Claire; Bueno, Marie-Ange; Camillieri, Brigitte; Durand, Bernard

    2018-01-01

    Carbon nanotubes (CNT) grafted on carbon fibres (CF) are the subject of more and more studies on the reinforcement of composite materials thanks to the CNT' mechanical properties. This study concerns the growth of CNT directly on CF by the flame method, which is an assembly-line process. However the industrial-scale use of this method and of the composite processing leads to stresses on the CNT-grafted fabrics, such as friction and pulling-out. The aim of this study is to determine the behaviour of the CNT under these kinds of stresses and to study theirs consequences in composite processing. For this purpose, adhesion tests and friction tests were performed as well as analysis of the surface by Scanning Electron Microscopy (SEM), Raman spectroscopy, and energy-dispersive X-ray spectroscopy (EDX). In friction tests, CNT formed a transfer film, and its effect on the wettability of the fabric with epoxy resin is determined. Finally, the wear of the CNT does not influence the wettability of the fabric. Furthermore, it is proven that the nature of the catalyst needed to grow the CNT modifies the behaviour of the surface.

  5. Fabrication Process and Thermoelectric Properties of CNT/Bi2(Se,Te3 Composites

    Directory of Open Access Journals (Sweden)

    Kyung Tae Kim

    2015-01-01

    Full Text Available Carbon nanotube/bismuth-selenium-tellurium composites were fabricated by consolidating CNT/Bi2(Se,Te3 composite powders prepared from a polyol-reduction process. The synthesized composite powders exhibit CNTs homogeneously dispersed among Bi2(Se,Te3 matrix nanopowders of 300 nm in size. The powders were densified into a CNT/Bi2(Se,Te3 composite in which CNTs were randomly dispersed in the matrix through spark plasma sintering process. The effect of an addition of Se on the dimensionless figure-of-merit (ZT of the composite was clearly shown in 3 vol.% CNT/Bi2(Se,Te3 composite as compared to CNT/Bi2Te3 composite throughout the temperature range of 298 to 473 K. These results imply that matrix modifications such as an addition of Se as well as the incorporation of CNTs into bismuth telluride thermoelectric materials is a promising means of achieving synergistic enhancement of the thermoelectric performance levels of these materials.

  6. Fabrication and thermophysical property characterization of UN/U3Si2 composite fuel forms

    Science.gov (United States)

    White, J. T.; Travis, A. W.; Dunwoody, J. T.; Nelson, A. T.

    2017-11-01

    High uranium density composite fuels composed of UN and U3Si2 have been fabricated using a liquid phase sintering route at temperatures between 1873 K and 1973 K and spanning compositions of 10 vol% to 40 vol% U3Si2. Microstructural analysis and phase characterization revealed the formation of an U-Si-N phase of unknown structure. Microcracking was observed in the U-Si portion of the composite microstructure that likely originates from the mismatched coefficient of thermal expansion between the UN and U3Si2 leading to stresses on heating and cooling of the composite. Thermal expansion coefficient, thermal diffusivity, and thermal conductivity were characterized for each of the compositions as a function of temperature to 1673 K. Hysteresis is observed in the thermal diffusivity for the 20 vol% through 40 vol% specimens between room temperature and 1273 K, which is attributed to the microcracking in the U-Si phase. Thermal conductivity of the composites was modeled using the MOOSE framework based on the collected microstructure data. The impact of irradiation on thermal conductivity was also simulated for this class of composite materials.

  7. Fabrication of visible-light-driven Ag/TiO{sub 2} heterojunction composites induced by shock wave

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Chunxiao [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); Chen, Pengwan, E-mail: pwchen@bit.edu.cn [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081 (China); Liu, Jianjun [State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Yin, Hao [Institute of Systems Engineering, China Academy of Engineering Physics, Mianyang 612900, Sichuan Province (China); Gao, Xin; Mei, Xiaofeng [State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081 (China)

    2016-09-15

    Using metatitanic acid (H{sub 2}TiO{sub 3}) and silver nitrate (AgNO{sub 3}) as titanium precursor and silver source respectively, a visible-light responsible Ag/TiO{sub 2} heterojunction photocatalyst is successfully prepared by shock wave with detonation-driven flyer impact. X-ray powder diffraction (XRD), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), UV–visible diffuse reflectance spectroscopy (UV–Vis DRS) and photoluminescence (PL) emission spectra are employed to characterize the phase structure, morphology, chemical composition and optical property of the recovered samples. The results indicate the metatitanic acid transforms to pure rutile TiO{sub 2} phase by shock wave which possess large surface area. Ag nanoparticles cover on the surface of TiO{sub 2} uniformly and a nanojunction structure is formed efficiently, which play important roles as an electron-conduction bridge and in the surface plasmon resonance effect. Ag modification feasibly improves the separation efficiency for photoinduced electron–hole pairs and enhances the visible-light response. Furthermore, due to the further enhanced separation for photogenerated charges resulting from close interfacial contact of the hetero structure, the obtained Ag/TiO{sub 2} photocatalyst exhibit remarkably improved photocatalytic activities (88% within 2 h) than that of P25 and shock induced pure TiO{sub 2} for the degradation of Rhodamine B under simulated sunlight irradiation. The experimental result shows the shock loading is an effective method to get Ag/TiO{sub 2} photocatalyst and offers new ideas to fabricate other heterojunction composite materials. - Highlights: • Shock wave was a new method of material modification. • The Ag/TiO{sub 2} hetero structure was formed efficiently by shock loading. • The visible-light responsible sample showed an enhanced photocatalytic activity. • This work gave new ideas to fabricate other heterojunction materials.

  8. Comparison of tensile strength of different carbon fabric reinforced epoxy composites

    Directory of Open Access Journals (Sweden)

    Jane Maria Faulstich de Paiva

    2006-03-01

    Full Text Available Carbon fabric/epoxy composites are materials used in aeronautical industry to manufacture several components as flaps, aileron, landing-gear doors and others. To evaluate these materials become important to know their mechanical properties, for example, the tensile strength. Tensile tests are usually performed in aeronautical industry to determinate tensile property data for material specifications, quality assurance and structural analysis. For this work, it was manufactured four different laminate families (F155/PW, F155/HS, F584/PW and F584/HS using pre-impregnated materials (prepregs based on F155TM and F584TM epoxy resins reinforced with carbon fiber fabric styles Plain Weave (PW and Eight Harness Satin (8HS. The matrix F155TM code is an epoxy resin type DGEBA (diglycidil ether of bisphenol A that contains a curing agent and the F584TM code is a modified epoxy resin type. The laminates were obtained by handing lay-up process following an appropriate curing cycle in autoclave. The samples were evaluated by tensile tests according to the ASTM D3039. The F584/PW laminates presented the highest values of tensile strength. However, the highest modulus results were determined for the 8HS composite laminates. The correlation of these results emphasizes the importance of the adequate combination of the polymeric matrix and the reinforcement arrangement in the structural composite manufacture. The microscopic analyses of the tested specimens show valid failure modes for composites used in aeronautical industry.

  9. Surface modified carbon nanoparticle papers and applications on polymer composites

    Science.gov (United States)

    Ouyang, Xilian

    Free-standing paper like materials are usually employed as protective layers, chemical filters, components of electrical batteries or supercapacitors, adhesive layers, and electronic or optoelectric components. Free-standing papers made from carbon nanoparticles have drawn increased interest because they have a variety of superior chemical and physical characteristics, such as light weight, high intrinsic mechanical properties, and extraordinary high electrical conductivity. Nanopapers fabricated from 1- D shape carbon nanofibers (CNFs) and carbon nanotubes (CNTs) are promising reinforcing materials for polymer composites, because the highly porous CNF and CNT nanopapers (porosity ˜80% and ˜70% respectively) can be impregnated with matrix polymers. In the first part of this work, polyaniline (PANI) was used to functionalize the surface of CNFs, and the resultant carbon nanopapers presented impressive mechanical strength and electrical conductivity that it could be used in the in-mold coating (IMC)/ injection molding process to achieve high electromagnetic interference (EMI) shielding effectiveness. Aniline modified (AF) CNT nanopapers were used as a 3D network in gas separation membranes. The resultant composite membranes demonstrated better and stable CO2 permeance and CO 2/H2 selectivity in a high temperature (107°C) and high pressure (15-30 atm) gas separation process, not achievable by conventional polymer membranes. In the second part, we demonstrated that 2-D graphene (GP) or graphene oxide (GO) nanosheets could be tightly packed into a film which was impermeable to most gases and liquids. GP or GO nanopapers could be coated on polymer composites. In order to achieve well-dispersed single-layer graphene in aqueous medium, we developed a facile approach to synthesize functional GP bearing benzenesulfonic acid groups which allow the preparation of nanopapers by water based assembly. With the optimized processing conditions, our best GP nanopapers could reach

  10. One-step Maskless Fabrication and Optical Characterization of Silicon Surfaces with Antireflective Properties and a White Color Appearance

    DEFF Research Database (Denmark)

    Sun, Ling; Feidenhans'l, Nikolaj Agentoft; Telecka, Agnieszka

    2016-01-01

    We report a simple one-step maskless fabrication of inverted pyramids on silicon wafers by reactive ion etching. The fabricated surface structures exhibit excellent anti-reflective properties: The total reflectance of the nano inverted pyramids fabricated by our method can be as low as 12% withou...... milky white color....

  11. Fabrication of MgAl2O4 spinel/niobium laminar composites by plasma spraying

    International Nuclear Information System (INIS)

    Boncoeur, M.; Lochet, N.; Miomandre, F.; Schnedecker, G.

    1994-01-01

    The feasibility of plasma spray manufacturing of laminar ceramic matrix composites made of alternate thin layers of a ceramic oxide and a metal is demonstrated with a composite made of 7 layers, each 0.2 mm thick, of MgAl 2 O 4 spinel and niobium. Microstructure and mechanical characteristics have been studied with both as-sprayed and heat-treated under vacuum at 1400 C conditions. It is shown that the as-sprayed composite is brittle but becomes pseudo-plastic after heat treatment. These laminar composites are very attractive for the manufacturing of large surface, few millimeter thick components. (from authors). 4 figs., 4 refs

  12. Spray-deposition and photopolymerization of organic-inorganic thiol-ene resins for fabrication of superamphiphobic surfaces.

    Science.gov (United States)

    Xiong, Li; Kendrick, Laken L; Heusser, Hannele; Webb, Jamie C; Sparks, Bradley J; Goetz, James T; Guo, Wei; Stafford, Christopher M; Blanton, Michael D; Nazarenko, Sergei; Patton, Derek L

    2014-07-09

    Superamphiphobic surfaces, exhibiting high contact angles and low contact angle hysteresis to both water and low surface tension liquids, have attracted a great deal attention in recent years because of the potential of these materials in practical applications such as liquid-resistant textiles, self-cleaning surfaces, and antifouling/anticorrosion coatings. In this work, we present a simple strategy for fabricating of superamphiphobic coatings based on photopolymerization of hybrid thiol-ene resins. Spray-deposition and UV photopolymerization of thiol-ene resins containing hydrophobic silica nanoparticles and perfluorinated thiols provide a multiscale topography and low-energy surface that endows the surface with superamphiphobicity. The wettability and chemical composition of the surfaces were characterized by contact-angle goniometry and X-ray photoelectron spectroscopy, respectively. The hierarchical roughness features of the thiol-ene surfaces were investigated with field-emission scanning electron microscopy. Droplet impact and sandpaper abrasion tests indicate the coatings respectively possess a robust antiwetting behavior and good mechanical durability.

  13. Superhydrophobic copper surfaces fabricated by fatty acid soaps in aqueous solution for excellent corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Wenlong; Hu, Yuanyuan; Bao, Wenda; Xie, Xiaoyu; Liu, Yiran; Song, Aixin, E-mail: songaixin@sdu.edu.cn; Hao, Jingcheng

    2017-03-31

    Highlights: • The superhydrophobic property can be realized in a much quicker process (7.5 min) in aqueous solution than in ethanol. • The fabrication process of superhydrophobic metal surfaces greatly increases the safety in industrial manufacture in commercial scale. • The superhydrophobic copper surfaces show excellent corrosion resistance. - Abstract: A simple and safe one-step immersion method was developed to obtain the stable superhydrophobic copper surfaces with excellent corrosion resistance ability using fatty acids in water-medium instead of ethanol. An organic alkali, N,N-dimethylcyclohexylamine (DMCHA), was chosen to solve the poor solubility of fatty acids in water and the high Krafft point of carboxylate salts with inorganic counterions. The superhydrophobic property can be realized in a much quicker process (7.5 min) in aqueous solution than in ethanol (more than 2 d), which is universally feasible for the fabrication of superhydrophobic metal surfaces in industry scale, thereby greatly increasing the safety in industrial manufacture.

  14. Investigation on Shielding and Mechanical Behavior of Carbon/Stainless Steel Hybrid Yarn Woven Fabrics and Their Composites

    Science.gov (United States)

    Jagatheesan, Krishnasamy; Ramasamy, Alagirusamy; Das, Apurba; Basu, Ananjan

    2017-08-01

    This study investigates the shielding characteristics of carbon/stainless steel/polypropylene (C/SS/PP) hybrid woven fabrics and their composites in low frequency (50 MHz-1.5 GHz) and C band (4-6 GHz) regions. The hybrid yarns prepared from carbon and SS filaments using a direct twisting machine have been made into woven fabric samples using a sample loom. The composite has been made by sandwiching a hybrid yarn fabric between the polypropylene films in a compression molding machine at 180°C for 5 min. The shielding behavior of the fabric and the composites has been tested using a coaxial transmission holder for the low frequency range and a wave guide method for the C band frequency range. It has been observed that a 1 end float composite showed a higher SE of 81.4 dB than the 4 end float (76.2 dB) and the 8 end float composites (64 dB) at the low frequency region. However, at the C band frequency, the effect of fabric structures on shielding effectiveness (SE) of fabric composite depends on thread density. For example, at low thread density, (i.e.) 3.93 ppcm, the 8 end float fabric composite showed the highest SE of 22.7 dB than did the 4 end (20.4 dB) and the 1 end float (16.5 dB) fabric composite. However, at high thread density (6.3 ppcm), the case was the reverse. The 1 end float fabric composite showed the highest SE of 29.7 dB rather than 4 end and 8 end float fabric composites (25.9 dB). In addition, all the composites showed less SE than their fabric forms. The increase in thread density also increased the shielding behavior of composites in both frequency ranges. A nonlinear regression model was developed using the Box-Behnken design for predicting the shielding behavior of fabric composites in C band region. In addition to shielding behavior, mechanical strength of C/SS/PP hybrid yarn, the fabric and composite has been tested using a Zwick Roell tensile tester. It has been observed that the work of rupture of C/SS/PP hybrid yarn is higher (6830.3 g

  15. COMPOSITE FRIEND SISAL / POLYESTER TREATED IN SURFACE

    Directory of Open Access Journals (Sweden)

    Jayna K. Dionisio Santos

    2011-09-01

    Full Text Available The use of composites in manufacturing equipment and products is taking a very important space in the industry in general. Moreover these materials have unique characteristics when analyzed separately from constituents who are part of them. However it is know that cares must be taken in their manufacture, as the use of appropriate process and the composition of each element, in addition to adherence fiber / matrix, which is a major factor in obtaining of the final mechanical strength of the product. One should also take into account whether the composites are environmentally friendly. For this reason, in this work, a composite partially ecological was made, using as reinforcement, a sisal woven and, as matrix, the polyester resin. Seeking to improve the adherence fiber / matrix, a treatment in sisal woven was performed with aqueous solution of sodium hydroxide (NaOH at a concentration of 3%. The composite subjected to this treatment presented, in bending test, a better mechanical performance, with an increase of 27% in the flexion strength and of 54% in maximum strain, but there was a reduction of about 15% in its flexural modulus.

  16. Chemistry of the sea surface microlayer. 1. Fabrication and testing of the sampler

    Digital Repository Service at National Institute of Oceanography (India)

    Singbal, S.Y.S.; Narvekar, P.V.

    A screen sampler fabricated to study the sea surface microlayer (SML) has been described. The screen sampler was tested in the Mandovi estuary and adjacent waters. Physico-chemical parameters of the subsurface waters from a depth of 25 cm was also...

  17. Fabrication of surface micromachined ain piezoelectric microstructures and its potential apllication to rf resonators

    NARCIS (Netherlands)

    Saravanan, S.; Saravanan, S.; Berenschot, Johan W.; Krijnen, Gijsbertus J.M.; Elwenspoek, Michael Curt

    2005-01-01

    We report on a novel microfabrication method to fabricate aluminum nitride (AlN) piezoelectric microstructures down to 2 microns size by a surface micromachining process. Highly c-axis oriented AlN thin films are deposited between thin Cr electrodes on polysilicon structural layers by rf reactive

  18. Surface micromachined fabrication of piezoelectric ain unimorph suspension devices for rf resonator applications

    NARCIS (Netherlands)

    Saravanan, S.; Saravanan, S.; Berenschot, Johan W.; Krijnen, Gijsbertus J.M.; Elwenspoek, Michael Curt

    We report a surface micromachining process for aluminum nitride (AlN) thin films to fabricate piezoelectric unimorph suspension devices for actuator applications. Polysilicon is used as a structural layer. Highly c-axis oriented AlN thin films 1 /spl mu/m thick are deposited by rf reactive

  19. Effects of the Addition of Sodium Alginate and the Concentration of Calcium Chloride on the Properties of Composite Nonwoven Fabrics

    Directory of Open Access Journals (Sweden)

    Lou Ching-Wen

    2016-01-01

    Full Text Available Nonwoven fabrics have merits, and for example, they can be simply and quickly processed with a variety of materials and an easily changeable manufacturing process. This study aims to examine the influences of the addition of sodium alginate (SA and the concentration of calcium chloride (CaCl2 on the properties of the composite nonwoven fabrics. Chitosan (CS micro-particles and SA solution are cross-linked with CaCl2 with various concentrations, combined with farir heat preservative staples (FT/cotton (C nonwoven fabrics, and then freeze-dried to form CS/SA/FT/C composite nonwoven fabrics. Afterwards, physical property tests are performed on the resulting composite nonwoven fabrics to determine their properties as related to various concentrations of CaCl2. The addition of SA decreases the water vapor permeability of FT/C nonwoven fabrics by 15 %, but the concentrations of CaCl2 do not influence the water vapor permeability. Compared to FT/C nonwoven fabrics, CS/SA/FT/C composite nonwoven fabrics have significantly lower water absorbency and water vapor permeability, but a greater stiffness.

  20. Studies on the chemical resistance and mechanical properties of natural polyalthia cerasoides woven fabric/glass hybridized epoxy composites

    CSIR Research Space (South Africa)

    Jayaramudu, J

    2015-01-01

    Full Text Available In the present work, natural Polyalthiacerasoide woven fabrics were extracted from the bark of the tree and using these woven fabrics/glass fibre as reinforcements and epoxy as matrix the hybrid composites were prepared by the hand lay-up technique...

  1. Cellulose fiber-enzyme composites fabricated through layer-by-layer nanoassembly.

    Science.gov (United States)

    Xing, Qi; Eadula, Sandeep R; Lvov, Yuri M

    2007-06-01

    Cellulose microfibers were coated with enzymes, laccase and urease, through layer-by-layer assembly by alternate adsorption with oppositely charged polycations. The formation of organized polyelectrolyte and enzyme multilayer films of 15-20 nm thickness was demonstrated by quartz crystal microbalance, zeta-potential analysis, and confocal laser scanning microscopy. These biocomposites retained enzymatic catalytic activity, which was proportional to the number of coated enzyme layers. For laccase-fiber composites, around 50% of its initial activity was retained after 2 weeks of storage at 4 degrees C. The synthesis of calcium carbonate microparticles on urease-fiber composites confirmed urease functionality and demonstrated its possible applications. This strategy could be employed to fabricate fiber-based composites with novel biological functions.

  2. Low cost fabrication of polymer composite (h-ZnO + PDMS) material for piezoelectric device application

    Science.gov (United States)

    Singh, Akanksha; Das, Sonatan; Bharathkumar, Mareddi; Revanth, D.; Karthik, ARB; Sudhakara Sastry, Bala; Ramgopal Rao, V.

    2016-07-01

    Flexible piezoelectric composites offer alternative and/or additional solutions to sensor, actuator and transducer applications. Here in this work, we have successfully fabricated highly flexible piezoelectric composites with poly dimethyl siloxane (PDMS) using herbal zinc oxide (h-ZnO) as filler having weight fractions up to 50 wt.% by solution casting of dispersions of h-ZnO in PDMS. Excellent piezo properties (Resonant frequency 935 Hz, d*33 29.76 pm V-1), physiochemical properties (Wurtzite structure ZnO, 380 nm absorbance) and mechanical properties (Young modulus 16.9 MPa) have been optimized with theoretical simulations and observed experimentally for h-ZnO + PDMS. As such, the demonstrated piezoelectric PDMS membranes combined with the excellent properties of these composites open new ways to ‘soft touch’ applications and could serve as a variety of soft and sensitive electromechanical transducers, which are desired for a variety of sensor and energy harvesting applications.

  3. Fabrication and AE characteristics of TiNi/A16061 shape memory alloy composite

    International Nuclear Information System (INIS)

    Park, Young Chul; Lee, Jin Kyung

    2004-01-01

    TiNi/A16061 Shape Memory Alloy (SMA) composite was fabricated by hot press method to investigate the microstructure and mechanical properties. Interface bonding between TiNi reinforcement and A1 matrix was observed by using SEM and EDS. Pre-strain was imposed to generate compressive residual stress inside composite. A tensile test for specimen, which underwent pre-strain, was performed at high temperature to evaluate the variation of strength and the effect of pre-strain. It was shown that interfacial reactions occurred at the bonding between matrix and fiber, creating two inter-metallic layers. And yield stress increased with the amount of pre-strain. Acoustic emission technique was also used to nondestructively clarify the microscopic damage behavior at high temperature and the effect of pre-strain of TiNi/A16061 SMA composite

  4. Fabrication of Superhydrophobic Surfaces with Controllable Electrical Conductivity and Water Adhesion.

    Science.gov (United States)

    Ye, Lijun; Guan, Jipeng; Li, Zhixiang; Zhao, Jingxin; Ye, Cuicui; You, Jichun; Li, Yongjin

    2017-02-14

    A facile and versatile strategy for fabricating superhydrophobic surfaces with controllable electrical conductivity and water adhesion is reported. "Vine-on-fence"-structured and cerebral cortex-like superhydrophobic surfaces are constructed by filtering a suspension of multiwalled carbon nanotubes (MWCNTs), using polyoxymethylene nonwovens as the filter paper. The nonwovens with micro- and nanoporous two-tier structures act as the skeleton, introducing a microscale structure. The MWCNTs act as nanoscale structures, creating hierarchical surface roughness. The surface topography and the electrical conductivity of the superhydrophobic surfaces are controlled by varying the MWCNT loading. The vine-on-fence-structured surfaces exhibit "sticky" superhydrophobicity with high water adhesion. The cerebral cortex-like surfaces exhibit self-cleaning properties with low water adhesion. The as-prepared superhydrophobic surfaces are chemically resistant to acidic and alkaline environments of pH 2-12. They therefore have potential in applications such as droplet-based microreactors and thin-film microextraction. These findings aid our understanding of the role that surface topography plays in the design and fabrication of superhydrophobic surfaces with different water-adhesion properties.

  5. Single-Step Fabrication of High-Density Microdroplet Arrays of Low-Surface-Tension Liquids.

    Science.gov (United States)

    Feng, Wenqian; Li, Linxian; Du, Xin; Welle, Alexander; Levkin, Pavel A

    2016-04-01

    A facile approach for surface patterning that enables single-step fabrication of high-density arrays of low-surface-tension organic-liquid microdroplets is described. This approach enables miniaturized and parallel high-throughput screenings in organic solvents, formation of homogeneous arrays of hydrophobic nanoparticles, polymer micropads of specific shapes, and polymer microlens arrays. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Green Composites Reinforced with Plant-Based Fabrics: Cost and Eco-Impact Assessment

    Directory of Open Access Journals (Sweden)

    Georgios Koronis

    2018-02-01

    Full Text Available This study considers a green composite under a twofold assessment; evaluating its process-based cost and environmental footprint profile. The initial objective was to project the manufacturing cost and allow for an additional material comparison of alternative scenarios in the resin transfer molding processes. The additional aim is to have an intermediate environmental assessment to assist in selecting materials and adjust manufacturing parameters which would minimize the energy spent and the CO2 emissions. As it has been noted in numerous applications, the incorporation of natural fiber fabrics, as opposed to glass fabrics, bring together weight savings and consequently cost savings. However, the economic analysis suggests that a glass reinforced composite is marginally cheaper at the production volume of 300 parts (1.9% lower cost in contrast to a possible green solution (ramie. Considering jute instead of ramie as a reinforcement, the cost gets immediately lower, and further decreases with proposed improvements to the manufacturing process. Additional reduction of up to 10% in the production cost can be achieved by process upgrade. As indicated by the Eco-Audit analysis, 36% less energy and 44% CO2 per kilo will be generated, respectively when swapping from glass to ramie fabrics in the production of the automotive hood.

  7. The Fabrication and Characterization of PCL/Rice Husk Derived Bioactive Glass-Ceramic Composite Scaffolds

    Directory of Open Access Journals (Sweden)

    Farnaz Naghizadeh

    2014-01-01

    Full Text Available The present study was conducted to fabricate a 3D scaffold using polycaprolactone (PCL and silicate based bioactive glass-ceramic (R-SBgC. Different concentrations of R-SBgC prepared from rice husk ash (RHA were combined with PCL to fabricate a composite scaffold using thermally induced phase separation (TIPS method. The products were then characterized using SEM and EDX. The results demonstrated that R-SBgC in PCL matrix produced a bioactive material which has highly porous structure with interconnected porosities. There appears to be a relationship between the increase in R-SBgC concentration and increased material density and compressive modulus; however, increasing R-SBgC concentration result in reduced scaffold porosity. In conclusion, it is possible to fabricate a PCL/bioactive glass-ceramic composite from processed rice husk. Varying the R-SBgC concentrations can control the properties of this material, which is useful in the development of the ideal scaffold intended for use as a bone substitute in nonload bearing sites.

  8. Improved Strength and Toughness of Carbon Woven Fabric Composites with Functionalized MWCNTs

    Directory of Open Access Journals (Sweden)

    Eslam Soliman

    2014-06-01

    Full Text Available This investigation examines the role of carboxyl functionalized multi-walled carbon nanotubes (COOH-MWCNTs in the on- and off-axis flexure and the shear responses of thin carbon woven fabric composite plates. The chemically functionalized COOH-MWCNTs were used to fabricate epoxy nanocomposites and, subsequently, carbon woven fabric plates to be tested on flexure and shear. In addition to the neat epoxy, three loadings of COOH-MWCNTs were examined: 0.5 wt%, 1.0 wt% and 1.5 wt% of epoxy. While no significant statistical difference in the flexure response of the on-axis specimens was observed, significant increases in the flexure strength, modulus and toughness of the off-axis specimens were observed. The average increase in flexure strength and flexure modulus with the addition of 1.5 wt% COOH-MWCNTs improved by 28% and 19%, respectively. Finite element modeling is used to demonstrate fiber domination in on-axis flexure behavior and matrix domination in off-axis flexure behavior. Furthermore, the 1.5 wt% COOH-MWCNTs increased the toughness of carbon woven composites tested on shear by 33%. Microstructural investigation using Fourier Transform Infrared Spectroscopy (FTIR proves the existence of chemical bonds between the COOH-MWCNTs and the epoxy matrix.

  9. Coaxial electro-spun PEG/PA6 composite fibers: Fabrication and characterization

    International Nuclear Information System (INIS)

    Babapoor, Aziz; Karimi, Gholamreza; Golestaneh, Seyyed Iman; Mezjin, Mehdi Ahmadi

    2017-01-01

    Highlights: • Core-shell PCM nanofibers are fabricated by coaxial electrospinning. • PEG1000 (core) and PA6 (shell) are used to fabricate nanofibers. • The peak temperature is increased by raising the PEG concentration. • The shell structure can prevent PEG leakage at high temperatures. - Abstract: Energy storage systems have been recognized as one of the most important technologies for conservation and utilization of renewable energy sources. In this study, core-shell phase change material (PCM) nanofibers were fabricated by using coaxial electrospinning of polyethylene glycol (PEG1000) as the core material (i.e., PCM) and polyamide 6 (PA6) as the shell (supporting) material. The effects of inner core solution flow rate and PEG content on the morphology, structure, and phase change behavior of the produced composite fibers were studied thoroughly by scanning electron microscopy (SEM), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC). The experimental results indicated that by increasing the flow rate of the core solution, slightly thicker fibers can be produced, and the onset temperature of melting is reduced. Also, as the PEG concentration rises, the peak temperature increases and higher amounts of latent heat enthalpy are achieved. The results indicate that the fabricated core-shell structure has almost resolved the leakage instability normally associated with other types of PCM fibers and hence, has the potential to improve thermal storage capacity.

  10. Surface roughness of novel resin composites polished with one-step systems.

    Science.gov (United States)

    Ergücü, Z; Türkün, L S

    2007-01-01

    This study: 1) analyzed the surface roughness of five novel resin composites that contain nanoparticles after polishing with three different one-step systems and 2) evaluated the effectiveness of these polishers and their possible surface damage using scanning electron microscope (SEM) analysis. The resin composites evaluated in this study include CeramX, Filtek Supreme XT, Grandio, Premise and Tetric EvoCeram. A total of 100 discs (20/resin composites, 10 x 2 mm) were fabricated. Five specimens/resin composites cured under Mylar strips served as the control. The samples were polished for 30 seconds with PoGo, OptraPol and One Gloss discs at 15,000 rpm using a slow speed handpiece. The surfaces were tested for roughness (Ra) with a surface roughness tester and examined with SEM. One-way ANOVA was used for statistical analysis (p = 0.05). For all the composites tested, differences between the polishing systems were found to be significant (p One Gloss applications. For Grandio, Mylar and PoGo created equally smooth surfaces, while OptraPol and One Gloss produced equally rougher surfaces. Tetric EvoCeram exhibited the roughest surface with OptraPol, while no significant differences were found between Premise and CeramX. According to SEM images, OptraPol and One Gloss scratched and plucked the particles away from the surface, while PoGo created a uniform finish, although the roughness values were not the same for each composite. Effectiveness of the polishers seems to be material dependent.

  11. Fabrication and characterization of functionalized surfaces with 3-amino propyltrimethoxysilane films for anti-infective therapy applications

    Energy Technology Data Exchange (ETDEWEB)

    Grumezescu, Valentina [Department of Science and Engineering of Oxide Materials and Nanomaterials, Faculty of Applied Chemistry and Materials Science, University Politehnica of Bucharest, 1–7 Polizu Street, 011061 Bucharest (Romania); Lasers Department, National Institute for Lasers, Plasma & Radiation Physics, P.O. Box MG-36, Magurele, Bucharest (Romania); Andronescu, Ecaterina [Lasers Department, National Institute for Lasers, Plasma & Radiation Physics, P.O. Box MG-36, Magurele, Bucharest (Romania); Holban, Alina Maria [Department of Science and Engineering of Oxide Materials and Nanomaterials, Faculty of Applied Chemistry and Materials Science, University Politehnica of Bucharest, 1–7 Polizu Street, 011061 Bucharest (Romania); Microbiology Immunology Department, Faculty of Biology, Research Institute of the University of Bucharest – ICUB, University of Bucharest, 1–3 Portocalelor Lane, Sector 5, 77206 Bucharest (Romania); Socol, Gabriel [Lasers Department, National Institute for Lasers, Plasma & Radiation Physics, P.O. Box MG-36, Magurele, Bucharest (Romania); Grumezescu, Alexandru Mihai, E-mail: grumezescu@yahoo.com [Department of Science and Engineering of Oxide Materials and Nanomaterials, Faculty of Applied Chemistry and Materials Science, University Politehnica of Bucharest, 1–7 Polizu Street, 011061 Bucharest (Romania); Ficai, Anton [Department of Science and Engineering of Oxide Materials and Nanomaterials, Faculty of Applied Chemistry and Materials Science, University Politehnica of Bucharest, 1–7 Polizu Street, 011061 Bucharest (Romania); Lazar, Veronica; Chifiriuc, Mariana Carmen [Microbiology Immunology Department, Faculty of Biology, Research Institute of the University of Bucharest – ICUB, University of Bucharest, 1–3 Portocalelor Lane, Sector 5, 77206 Bucharest (Romania); Trusca, Roxana [S.C Metav-CD S.A., 31 Rosetti Str., 020015 Bucharest (Romania); and others

    2015-05-01

    Graphical abstract: - Highlights: • Thin coatings based on 3-amino propyltrimethoxysilane with anti-adherent properties. • PVC modified surfaces with improved resistance to microbial colonization. • Firstly report on antimicrobial properties of 3-amino propyltrimethoxysilane. - Abstract: The purpose of this study was the fabrication of functionalized anti-adherent surfaces based on the polyvinyl chloride (PVC) coated with 3-amino propyltrimethoxysilane (APTMS) by matrix assisted pulsed laser evaporation (MAPLE) in order to improve the resistance of PVC based prosthetic devices to microbial colonization. Infrared microscopy (IRM) investigations of APTMS thin films proved the compositional homogeneity of the prepared thin film. Scanning electron microscopy (SEM) micrographs revealed a granular morphology with microspheres harboring a diameter between 15 and 60 nm. The microbiological assays proved that MAPLE deposited APTMS films inhibited the adherence capacity and biofilm development of Pseudomonas aeruginosa and Staphylococcus aureus strains. Furthermore, this material proved to be highly biocompatible, allowing the normal growth and development of human endothelial cells. These traits highlight the fact that the fabricated APTMS thin films may be efficiently used for improving different surfaces of medical use, including prostheses and implantable devices.

  12. Fabrication and characterization of functionalized surfaces with 3-amino propyltrimethoxysilane films for anti-infective therapy applications

    International Nuclear Information System (INIS)

    Grumezescu, Valentina; Andronescu, Ecaterina; Holban, Alina Maria; Socol, Gabriel; Grumezescu, Alexandru Mihai; Ficai, Anton; Lazar, Veronica; Chifiriuc, Mariana Carmen; Trusca, Roxana

    2015-01-01

    Graphical abstract: - Highlights: • Thin coatings based on 3-amino propyltrimethoxysilane with anti-adherent properties. • PVC modified surfaces with improved resistance to microbial colonization. • Firstly report on antimicrobial properties of 3-amino propyltrimethoxysilane. - Abstract: The purpose of this study was the fabrication of functionalized anti-adherent surfaces based on the polyvinyl chloride (PVC) coated with 3-amino propyltrimethoxysilane (APTMS) by matrix assisted pulsed laser evaporation (MAPLE) in order to improve the resistance of PVC based prosthetic devices to microbial colonization. Infrared microscopy (IRM) investigations of APTMS thin films proved the compositional homogeneity of the prepared thin film. Scanning electron microscopy (SEM) micrographs revealed a granular morphology with microspheres harboring a diameter between 15 and 60 nm. The microbiological assays proved that MAPLE deposited APTMS films inhibited the adherence capacity and biofilm development of Pseudomonas aeruginosa and Staphylococcus aureus strains. Furthermore, this material proved to be highly biocompatible, allowing the normal growth and development of human endothelial cells. These traits highlight the fact that the fabricated APTMS thin films may be efficiently used for improving different surfaces of medical use, including prostheses and implantable devices

  13. Continuously graded extruded polymer composites for energetic applications fabricated using twin-screw extrusion processing technology

    Science.gov (United States)

    Gallant, Frederick M.

    A novel method of fabricating functionally graded extruded composite materials is proposed for propellant applications using the technology of continuous processing with a Twin-Screw Extruder. The method is applied to the manufacturing of grains for solid rocket motors in an end-burning configuration with an axial gradient in ammonium perchlorate volume fraction and relative coarse/fine particle size distributions. The fabrication of functionally graded extruded polymer composites with either inert or energetic ingredients has yet to be investigated. The lack of knowledge concerning the processing of these novel materials has necessitated that a number of research issues be addressed. Of primary concern is characterizing and modeling the relationship between the extruder screw geometry, transient processing conditions, and the gradient architecture that evolves in the extruder. Recent interpretations of the Residence Time Distributions (RTDs) and Residence Volume Distributions (RVDs) for polymer composites in the TSE are used to develop new process models for predicting gradient architectures in the direction of extrusion. An approach is developed for characterizing the sections of the extrudate using optical, mechanical, and compositional analysis to determine the gradient architectures. The effects of processing on the burning rate properties of extruded energetic polymer composites are characterized for homogeneous formulations over a range of compositions to determine realistic gradient architectures for solid rocket motor applications. The new process models and burning rate properties that have been characterized in this research effort will be the basis for an inverse design procedure that is capable of determining gradient architectures for grains in solid rocket motors that possess tailored burning rate distributions that conform to user-defined performance specifications.

  14. Sputtering induced surface composition changes in copper-palladium alloys

    International Nuclear Information System (INIS)

    Sundararaman, M.; Sharma, S.K.; Kumar, L.; Krishnan, R.

    1981-01-01

    It has been observed that, in general, surface composition is different from bulk composition in multicomponent materials as a result of ion beam sputtering. This compositional difference arises from factors like preferential sputtering, radiation induced concentration gradients and the knock-in effect. In the present work, changes in the surface composition of copper-palladium alloys, brought about by argon ion sputtering, have been studied using Auger electron spectroscopy. Argon ion energy has been varied from 500 eV to 5 keV. Enrichment of palladium has been observed in the sputter-altered layer. The palladium enrichment at the surface has been found to be higher for 500 eV argon ion sputtering compared with argon ion sputtering at higher energies. Above 500 eV, the surface composition has been observed to remain the same irrespective of the sputter ion energy for each alloy composition. The bulk composition ratio of palladium to copper has been found to be linearly related to the sputter altered surface composition ratio of palladium to copper. These results are discussed on the basis of recent theories of alloy sputtering. (orig.)

  15. GLASS FABRICATION AND PRODUCT CONSISTENCY TESTING OF LANTHANIDE BOROSHILICATE FRIT X COMPOSITION FOR PLUTONIUM DISPOSITION

    Energy Technology Data Exchange (ETDEWEB)

    Marra, J

    2006-11-21

    The Department of Energy Office of Environmental Management (DOE/EM) plans to conduct the Plutonium Disposition Project at the Savannah River Site (SRS) to disposition excess weapons-usable plutonium. A plutonium glass waste form is the preferred option for immobilization of the plutonium for subsequent disposition in a geologic repository. A reference glass composition (Lanthanide Borosilicate (LaBS) Frit B) was developed during the Plutonium Immobilization Program (PIP) to immobilize plutonium in the late 1990's. A limited amount of performance testing was performed on this baseline composition before efforts to further pursue Pu disposition via a glass waste form ceased. Recent FY05 studies have further investigated the LaBS Frit B formulation as well as development of a newer LaBS formulation denoted as LaBS Frit X. The objectives of this present task were to fabricate plutonium loaded LaBS Frit X glass and perform corrosion testing to provide near-term data that will increase confidence that LaBS glass product is suitable for disposal in the Yucca Mountain Repository. Specifically, testing was conducted in an effort to provide data to Yucca Mountain Project (YMP) personnel for use in performance assessment calculations. Plutonium containing LaBS glass with the Frit X composition with a 9.5 wt% PuO{sub 2} loading was prepared for testing. Glass was prepared to support Product Consistency Testing (PCT) at Savannah River National Laboratory (SRNL). The glass was thoroughly characterized using x-ray diffraction (XRD) and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) prior to performance testing. A series of PCTs were conducted at SRNL using quenched Pu Frit X glass with varying exposed surface areas. Effects of isothermal and can-in-canister heat treatments on the Pu Frit X glass were also investigated. Another series of PCTs were performed on these different heat-treated Pu Frit X glasses. Leachates from all these PCTs

  16. Fabrication of an Anisotropic Superhydrophobic Polymer Surface Using Compression Molding and Dip Coating

    Directory of Open Access Journals (Sweden)

    Kyong-Min Lee

    2017-11-01

    Full Text Available Many studies of anisotropic wetting surfaces with directional structures inspired from rice leaves, bamboo leaves, and butterfly wings have been carried out because of their unique liquid shape control and transportation. In this study, a precision mechanical cutting process, ultra-precision machining using a single crystal diamond tool, was used to fabricate a mold with microscale directional patterns of triangular cross-sectional shape for good moldability, and the patterns were duplicated on a flat thermoplastic polymer plate by compression molding for the mass production of an anisotropic wetting polymer surface. Anisotropic wetting was observed only with microscale patterns, but the sliding of water could not be achieved because of the pinning effect of the micro-structure. Therefore, an additional dip coating process with 1H, 1H, 2H, 2H-perfluorodecythricholosilanes, and TiO2 nanoparticles was applied for a small sliding angle with nanoscale patterns and a low surface energy. The anisotropic superhydrophobic surface was fabricated and the surface morphology and anisotropic wetting behaviors were investigated. The suggested fabrication method can be used to mass produce an anisotropic superhydrophobic polymer surface, demonstrating the feasibility of liquid shape control and transportation.

  17. Surface properties and corrosion behavior of Co-Cr alloy fabricated with selective laser melting technique.

    Science.gov (United States)

    Xin, Xian-zhen; Chen, Jie; Xiang, Nan; Wei, Bin

    2013-01-01

    We sought to study the corrosion behavior and surface properties of a commercial cobalt-chromium (Co-Cr) alloy which was fabricated with selective laser melting (SLM) technique. For this purpose, specimens were fabricated using different techniques, such as SLM system and casting methods. Surface hardness testing, microstructure observation, surface analysis using X-ray photoelectron spectroscopy (XPS) and electrochemical corrosion test were carried out to evaluate the corrosion properties and surface properties of the specimens. We found that microstructure of SLM specimens was more homogeneous than that of cast specimens. The mean surface hardness values of SLM and cast specimens were 458.3 and 384.8, respectively; SLM specimens showed higher values than cast ones in hardness. Both specimens exhibited no differences in their electrochemical corrosion properties in the artificial saliva through potentiodynamic curves and EIS, and no significant difference via XPS. Therefore, we concluded that within the scope of this study, SLM-fabricated restorations revealed good surface properties, such as proper hardness, homogeneous microstructure, and also showed sufficient corrosion resistance which could meet the needs of dental clinics.

  18. Modifying of Cotton Fabric Surface with Nano-ZnO Multilayer Films by Layer-by-Layer Deposition Method

    Directory of Open Access Journals (Sweden)

    Sarıışık Merih

    2010-01-01

    Full Text Available Abstract ZnO nanoparticle–based multilayer nanocomposite films were fabricated on cationized woven cotton fabrics via layer-by-layer molecular self-assembly technique. For cationic surface charge, cotton fabrics were pretreated with 2,3-epoxypropyltrimethylammonium chloride (EP3MAC by pad-batch method. XPS and SEM were used to examine the deposited nano-ZnO multilayer films on the cotton fabrics. The nano-ZnO films deposited on cotton fabrics exhibited excellent antimicrobial activity against Staphylococcus aureus bacteria. The results also showed that the coated fabrics with nano-ZnO multilayer films enhanced the protection of cotton fabrics from UV radiation. Physical tests (tensile strength of weft and warp yarns, air permeability and whiteness values were performed on the fabrics before and after the treatment with ZnO nanoparticles to evaluate the effect of layer-by-layer (LbL process on cotton fabrics properties.

  19. Comparative Investigation of Tungsten Fibre Nets Reinforced Tungsten Composite Fabricated by Three Different Methods

    Directory of Open Access Journals (Sweden)

    Linhui Zhang

    2017-07-01

    Full Text Available Tungsten fibre nets reinforced tungsten composites (Wf/W containing four net layers were fabricated by spark plasma sintering (SPS, hot pressing (HP and cold rolling after HP (HPCR, with the weight fraction of fibres being 17.4%, 10.5% and 10.5%, respectively. The relative density of the HPCRed samples is the highest (99.8% while that of the HPed composites is the lowest (95.1%. Optical and scanning electron microscopy and electron back scattering diffraction were exploited to characterize the microstructure, while tensile and hardness tests were used to evaluate the mechanical properties of the samples. It was found that partial recrystallization of fibres occurred after the sintering at 1800 °C. The SPSed and HPed Wf/W composites begin to exhibit plastic deformation at 600 °C with tensile strength (TS of 536 and 425 MPa and total elongation at break (TE of 11.6% and 23.0%, respectively, while the HPCRed Wf/W composites exhibit plastic deformation at around 400 °C. The TS and TE of the HPCRed Wf/W composites at 400 °C are 784 MPa and 8.4%, respectively. The enhanced mechanical performance of the Wf/W composites over the pure tungsten can be attributed to the necking, cracking, and debonding of the tungsten fibres.

  20. Influence of Interleaved Films on the Mechanical Properties of Carbon Fiber Fabric/Polypropylene Thermoplastic Composites

    Directory of Open Access Journals (Sweden)

    Jong Won Kim

    2016-05-01

    Full Text Available A laminated composite was produced using a thermoplastic prepreg by inserting an interleaved film with the same type of matrix as the prepreg during the lay-up process to improve the low interlaminar properties, which is a known weakness of laminated composites. Carbon fiber fabric (CFF and polypropylene (PP were used to manufacture the thermoplastic prepregs. Eight prepregs were used to produce the laminated composites. Interleaved films with different thicknesses were inserted into each prepreg. The physical properties of the composite, such as thickness, density, fiber volume fraction (Vf, and void content (Vc, were examined. The tensile strength, flexural strength, interlaminar shear strength (ILSS, impact property, and scanning electron microscopy (SEM were used to characterize the mechanical properties. Compared to the composite without any inserted interleaved film, as the thickness of the inserted interleaved resin film was increased, Vc decreased by 51.45%. At the same time, however, the tensile strength decreased by 8.75%. Flexural strength increased by 3.79% and flexural modulus decreased by 15.02%. Interlaminar shear strength increased by 11.05% and impact strength increased by 15.38%. Fracture toughness of the laminated composite was improved due to insertion of interleaved film.

  1. Influence of Interleaved Films on the Mechanical Properties of Carbon Fiber Fabric/Polypropylene Thermoplastic Composites.

    Science.gov (United States)

    Kim, Jong Won; Lee, Joon Seok

    2016-05-06

    A laminated composite was produced using a thermoplastic prepreg by inserting an interleaved film with the same type of matrix as the prepreg during the lay-up process to improve the low interlaminar properties, which is a known weakness of laminated composites. Carbon fiber fabric (CFF) and polypropylene (PP) were used to manufacture the thermoplastic prepregs. Eight prepregs were used to produce the laminated composites. Interleaved films with different thicknesses were inserted into each prepreg. The physical properties of the composite, such as thickness, density, fiber volume fraction ( V f ), and void content ( V c ), were examined. The tensile strength, flexural strength, interlaminar shear strength (ILSS), impact property, and scanning electron microscopy (SEM) were used to characterize the mechanical properties. Compared to the composite without any inserted interleaved film, as the thickness of the inserted interleaved resin film was increased, V c decreased by 51.45%. At the same time, however, the tensile strength decreased by 8.75%. Flexural strength increased by 3.79% and flexural modulus decreased by 15.02%. Interlaminar shear strength increased by 11.05% and impact strength increased by 15.38%. Fracture toughness of the laminated composite was improved due to insertion of interleaved film.

  2. Effect of atmosphere on the fabrication of Si2N2O matrix composites

    Directory of Open Access Journals (Sweden)

    Wei Li

    2018-03-01

    Full Text Available Si2N2O matrix composites were fabricated by solid/gas reaction in air or N2 atmosphere. The effects of atmosphere on the phase and microstructure of the composites were investigated. The reaction mechanism of Si2N2O system was discussed by analysing the variation of the Gibbs free energy with temperature. The effect of N2 and air on sintering of Si2N2O matrix composites was discussed in relation to observed kinetics and thermodynamic calculations. The results showed that gradient structure of Si2N2O matrix composites were obtained in N2 atmosphere. While high N2 concentration was useful for the formation of the pure β-Si3N4 ceramics, low N2 concentration was proposed to form the pure Si2N2O ceramics. However, in the air atmosphere, structure of the Si3N4/SiO2 composites is homogeneous without the gradient structure appearing. Its composition is a little different as the O2 concentration changes.

  3. Fabrication of magnesium based composites reinforced with carbon nanotubes having superior mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Fukuda, Hiroyuki, E-mail: fukkun-fukuda@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, 1 Yamadaoka, Suita, Osaka 565-0871 (Japan); Kondoh, Katsuyoshi; Umeda, Junko [Joining and Welding Research Institution, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Fugetsu, Bunshi [Hokkaido University, Niow5, Kita-ku, Sapporo, Hokkaido 060-0810 (Japan)

    2011-06-15

    Research highlights: {yields} Using the IPA based solution, the oxide-free pure Mg/CNTs composite powders could be prepared. {yields} The mechanical strength of the pure Mg composite reinforced with CNTs was not improved though the elongation was enhanced due to the elimination of MgO and less residual strain in the composite. {yields} The mechanical strength of the AZ61Mg alloy composite reinforced with CNTs was improved with maintaining adequate ductility due to the interfacial strengthening of Al{sub 2}MgC{sub 2} ternary carbide. {yields} The CNT addition was not influenced on the microstructure and grain orientations of the AZ61 Mg alloy matrix. - Abstract: Magnesium (Mg) composite reinforced with carbon nanotubes (CNTs) having superior mechanical properties was fabricated using both pure Mg and AZ61 Mg alloy matrix in this study. The composites were produced via powder metallurgy route containing wet process using isopropyl alcohol (IPA) based zwitterionic surfactant solution with unbundled CNTs. The produced composites were evaluated with tensile test and Vickers hardness test and analyzed by X-ray diffraction (XRD) and field-emission scanning electron microscopy (FE-SEM) equipped with energy dispersive spectroscopy (EDS) and electron back scattered diffraction (EBSD). As a result, only with AZ61 Mg alloy matrix, tensile strength of the composite was improved. In situ formed Al{sub 2}MgC{sub 2} compounds at the interface between Mg matrix and CNTs effectively reinforced the interfacial bonding and enabled tensile loading transfer from the Mg matrix to nanotubes. Furthermore, it was clarified that the microstructures and grain orientations of the composite matrix were not significantly influenced by CNT addition.

  4. Hybrid composite laminates reinforced with Kevlar/carbon/glass woven fabrics for ballistic impact testing.

    Science.gov (United States)

    Randjbaran, Elias; Zahari, Rizal; Jalil, Nawal Aswan Abdul; Majid, Dayang Laila Abang Abdul

    2014-01-01

    Current study reported a facile method to investigate the effects of stacking sequence layers of hybrid composite materials on ballistic energy absorption by running the ballistic test at the high velocity ballistic impact conditions. The velocity and absorbed energy were accordingly calculated as well. The specimens were fabricated from Kevlar, carbon, and glass woven fabrics and resin and were experimentally investigated under impact conditions. All the specimens possessed equal mass, shape, and density; nevertheless, the layers were ordered in different stacking sequence. After running the ballistic test at the same conditions, the final velocities of the cylindrical AISI 4340 Steel pellet showed how much energy was absorbed by the samples. The energy absorption of each sample through the ballistic impact was calculated; accordingly, the proper ballistic impact resistance materials could be found by conducting the test. This paper can be further studied in order to characterise the material properties for the different layers.

  5. Hybrid Composite Laminates Reinforced with Kevlar/Carbon/Glass Woven Fabrics for Ballistic Impact Testing

    Directory of Open Access Journals (Sweden)

    Elias Randjbaran

    2014-01-01

    Full Text Available Current study reported a facile method to investigate the effects of stacking sequence layers of hybrid composite materials on ballistic energy absorption by running the ballistic test at the high velocity ballistic impact conditions. The velocity and absorbed energy were accordingly calculated as well. The specimens were fabricated from Kevlar, carbon, and glass woven fabrics and resin and were experimentally investigated under impact conditions. All the specimens possessed equal mass, shape, and density; nevertheless, the layers were ordered in different stacking sequence. After running the ballistic test at the same conditions, the final velocities of the cylindrical AISI 4340 Steel pellet showed how much energy was absorbed by the samples. The energy absorption of each sample through the ballistic impact was calculated; accordingly, the proper ballistic impact resistance materials could be found by conducting the test. This paper can be further studied in order to characterise the material properties for the different layers.

  6. Composite Flowable Fabricated (CFF Sebagai Alternatif Bahan Pasak Gigi Paska Endodontik

    Directory of Open Access Journals (Sweden)

    Dwi Warna Aju Fatmawati

    2014-12-01

    for 20 seconds. Treatment of NiTi post group was same with CCF post group, the different NiTi post was inserted using glass ionomer luting type 1. Furthermore all of tooth sample, prefabricated and fabricated, was tested by threebending point with ISO10477. The result showed that mean of NiTi post (stiffness= 115,30 N/mm; modulus elastisitas = 9,31 Gpa; flexural= 812 Gpa was higher than CFF post (stiffness = 35 N/mm; modulus elastisitas = 3,45 Gpa; flexural= 475,8 GPa; and there was significant different between prefabricated (NiTi dengan fabricated(CFF post statistically. Although composite flowable can be used as alternative of post endodontic and needs further research that is suitable with standard of post materials.

  7. Controllable superhydrophobic aluminum surfaces with tunable adhesion fabricated by femtosecond laser

    Science.gov (United States)

    Song, Yuxin; Wang, Cong; Dong, Xinran; Yin, Kai; Zhang, Fan; Xie, Zheng; Chu, Dongkai; Duan, Ji'an

    2018-06-01

    In this study, a facile and detailed strategy to fabricate superhydrophobic aluminum surfaces with controllable adhesion by femtosecond laser ablation is presented. The influences of key femtosecond laser processing parameters including the scanning speed, laser power and interval on the wetting properties of the laser-ablated surfaces are investigated. It is demonstrated that the adhesion between water and superhydrophobic surface can be effectively tuned from extremely low adhesion to high adhesion by adjusting laser processing parameters. At the same time, the mechanism is discussed for the changes of the wetting behaviors of the laser-ablated surfaces. These superhydrophobic surfaces with tunable adhesion have many potential applications, such as self-cleaning surface, oil-water separation, anti-icing surface and liquid transportation.

  8. Extremely superhydrophobic surfaces with micro- and nanostructures fabricated by copper catalytic etching.

    Science.gov (United States)

    Lee, Jung-Pil; Choi, Sinho; Park, Soojin

    2011-01-18

    We demonstrate a simple method for the fabrication of rough silicon surfaces with micro- and nanostructures, which exhibited superhydrophobic behaviors. Hierarchically rough silicon surfaces were prepared by copper (Cu)-assisted chemical etching process where Cu nanoparticles having particle size of 10-30 nm were deposited on silicon surface, depending on the period of time of electroless Cu plating. Surface roughness was controlled by both the size of Cu nanoparticles and etching conditions. As-synthesized rough silicon surfaces showed water contact angles ranging from 93° to 149°. Moreover, the hierarchically rough silicon surfaces were chemically modified by spin-coating of a thin layer of Teflon precursor with low surface energy. And thus it exhibited nonsticky and enhanced hydrophobic properties with extremely high contact angle of nearly 180°.

  9. Structure–Property Relationships of Inorganically Surface-Modified Zeolite Molecular Sieves for Nanocomposite Membrane Fabrication

    KAUST Repository

    Lydon, Megan E.; Unocic, Kinga A.; Bae, Tae-Hyun; Jones, Christopher W.; Nair, Sankar

    2012-01-01

    A multiscale experimental study of the structural, compositional, and morphological characteristics of aluminosilicate (LTA) and pure-silica (MFI) zeolite materials surface-modified with MgO xH y nanostructures is presented. These characteristics

  10. Surface modification of cotton fabrics by gas plasmas for color strength and adhesion by inkjet ink printing

    International Nuclear Information System (INIS)

    Pransilp, Porntapin; Pruettiphap, Meshaya; Bhanthumnavin, Worawan; Paosawatyanyong, Boonchoat; Kiatkamjornwong, Suda

    2016-01-01

    Graphical abstract: - Highlights: • Both O_2 and N_2 plasma increased cotton surface wettability and higher K/S. • SF6 plasma gave hydrophobicity on cotton surface and increased contact angle to 138°. • Plasma treatment on cotton fabric produced surface roughness. • XPS confirmed the generation of new functional groups on cotton fabric. • Wettability and surface roughness controlled K/S and good ink adhesion. - Abstract: Surface properties of cotton fabric were modified by three types of gas plasma pretreatment, namely, oxygen (O_2), nitrogen (N_2) and sulfur hexafluoride (SF_6), to improve ink absorption of water-based pigmented inkjet inks and color reproduction of the treated surfaces. Effects of gas plasma exposure parameters of power, exposure time and gas pressure on surface physical and chemical properties of the treated fabrics were investigated. XPS (X-ray photoelectron spectroscopy) was used to identify changes in functional groups on the fabric surface while AFM (atomic force microscopy) and SEM (scanning electron microscopy) were used to reveal surface topography of the fabric. Color spectroscopic technique was used to investigate changes in color strength caused by different absorptions of the printed fabrics. The O_2 plasma treatments produced new functional groups, −O−C−O/C=O and O−C=O while N_2 plasma treatments produced additionally new functional groups, C−N and O=C−NH, onto the fabric surface which increased hydrophilic properties and surface energy of the fabric. For cotton fabric treated with SF_6 plasma, the fluorine functionalization was additionally found on the surface. Color strength values (K/S) increased when compared with those of the untreated fabrics. SF_6 plasma-treated fabrics were hydrophobic and caused less ink absorption. Fabric surface roughness caused by plasma etching increased fabric surface areas, captured more ink, and enhanced a larger ink color gamut and ink adhesion. Cotton fabrics exhibited higher

  11. Nonhazardous solvent composition and method for cleaning metal surfaces

    International Nuclear Information System (INIS)

    Googin, J.M.; Simandl, R.F.; Thompson, L.M.

    1993-01-01

    A solvent composition for displacing greasy and oily contaminants as well as water and/or aqueous residue from metallic surfaces, especially surfaces of radioactive materials so that such surfaces can be wiped clean of the displaced contaminants, water and/or aqueous residue. The solvent composition consists essentially of a blend of nonpolar aliphatic hydrocarbon solvent having a minimum flash point of about 140 F and 2 to 25 volume percent of a polar solvent having a flash point sufficiently high so as to provide the solvent composition with a minimum flash point of at least 140 F. The solvent composition is nonhazardous so that when it is used to clean the surfaces of radioactive materials the waste in the form of paper or cloth wipes, lab coats and the like used in the cleaning operation is not considered to be mixed waste composed of a hazardous solvent and a radioactive material

  12. Surface composition of carburized tungsten trioxide and its catalytic activity

    International Nuclear Information System (INIS)

    Nakazawa, M.; Okamoto, H.

    1985-01-01

    The surface composition and electronic structure of carburized tungsten trioxide are investigated using x-ray photoelectron spectroscopy (XPS). The relationship between the surface composition and the catalytic activity for methanol electro-oxidation is clarified. The tungsten carbide concentration in the surface layer increases with the carburization time. The formation of tungsten carbide enhances the catalytic activity. On the other hand, the presence of free carbon or tungsten trioxide in the surface layer reduces the activity remarkably. It is also shown that, the higher the electronic density of states near the Fermi level, the higher the catalytic activity

  13. Facile fabrication of microfluidic surface-enhanced Raman scattering devices via lift-up lithography

    Science.gov (United States)

    Wu, Yuanzi; Jiang, Ye; Zheng, Xiaoshan; Jia, Shasha; Zhu, Zhi; Ren, Bin; Ma, Hongwei

    2018-04-01

    We describe a facile and low-cost approach for a flexibly integrated surface-enhanced Raman scattering (SERS) substrate in microfluidic chips. Briefly, a SERS substrate was fabricated by the electrostatic assembling of gold nanoparticles, and shaped into designed patterns by subsequent lift-up soft lithography. The SERS micro-pattern could be further integrated within microfluidic channels conveniently. The resulting microfluidic SERS chip allowed ultrasensitive in situ SERS monitoring from the transparent glass window. With its advantages in simplicity, functionality and cost-effectiveness, this method could be readily expanded into optical microfluidic fabrication for biochemical applications.

  14. AC/TiO2/Rubber Composite Sheet Catalysts; Fabrication, Characterization and Photocatalytic Activities

    Directory of Open Access Journals (Sweden)

    Sriwong Chaval

    2015-01-01

    Full Text Available The AC/TiO2/Rubber (ACTR composite sheets weresuccessfully fabricated by a simply mixing of fixed TiO2 suspension and natural rubber latex (60% HA contents withthe varyingamounts of activated carbon (AC suspension, followed by stirring, pouring into apetri dish mold, drying at room temperature (RT, after that taking out from a mold, reversing and drying again at RT. Then, the as-fabricated ACTR composite sheets were characterized by X-ray diffractometer (XRD, attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR, energy dispersive X-ray spectroscopy (EDS and scanning electron microscopy (SEMtechniques. The photocatalytic efficiencies of all ACTR composite sheet samples were evaluated by photo degrading of methylene blue (MB dye solution under UV light irradiation. The results showed that the photocatalytic activity of ACTR sheet with10.0wt%AC loading has the highest efficiency for the photo degradation of MB dye than the other sheets. This is due to the fact that it is relatively with the synergistic effect of well-combined titanium dioxide catalyst and activated carbon adsorbent.

  15. Glass Ceramics Composites Fabricated from Coal Fly Ash and Waste Glass

    International Nuclear Information System (INIS)

    Angjusheva, B.; Jovanov, V.; Srebrenkoska, V.; Fidancevska, E.

    2014-01-01

    Great quantities of coal ash are produced in thermal power plants which present a double problem to the society: economical and environmental. This waste is a result of burning of coal at temperatures between 1100-14500C. Fly ash available as fine powder presents a source of important oxides SiO2, Al2O3, Fe2O3, MgO, Na2O, but also consist of small amount of ecologically hazardous oxides such as Cr2O3, NiO, MnO. The combination of the fly ash with waste glass under controlled sintering procedure gave bulk glass-ceramics composite material. The principle of this procedure is presented as a multi barrier concept. Many researches have been conducted the investigations for utilization of fly ash as starting material for various glass–ceramics production. Using waste glass ecologically hazardous components are fixed at the molecular level in the silicate phase and the fabricated new glass-ceramic composites possess significantly higher mechanical properties. The aim of this investigation was to fabricate dense glass ceramic composites using fly ash and waste glass with the potential for its utilization as building material

  16. Fatigue damage characterization in plain-wave carbon-carbon fabric reinforced plastic composites

    International Nuclear Information System (INIS)

    Khan, Z.; Al-sulaiman, F.S.; Farooqi, J.K.

    1997-01-01

    In this paper fatigue damage mechanisms in 8 ply Carbon-Carbon Fabric reinforced Plastic Laminates obtained from polyester resin-prepreg plain weave carbon-carbon fabric layers have been investigated. Enhanced dye penetrant, X-ray radiography, optical microscopy, edge replication, and scanning electron fractography have been employed to examine the fatigue damage in three classes of laminates having the unidirectional (O)/sub delta/, the angle-plied (0,0,45,-45)/sub s/ fiber orientations. It is shown the laminates that have off axis plies, i.e.,0,0,45,-45), and (45,-45,0,0) /sub s/, the fatigue damage is initiated through matrix cracking. This matrix cracking induces fiber fracture in adjacent plies near the matrix crack tip. This event is followed by the man damage event of delamination of the stacked plies. It is shown that the delamination was the major damage mode, which caused the eventual fatigue failure in the angle-plied composites. The unidirectional composite (O)/sub delta/ laminates failed predominantly by lateral fracture instead of delamination. Fiber fracture was observed in the prime damage mode in unidirectional (O)/sub delta/ composite laminates. (author)

  17. Fabrication process optimization for improved mechanical properties of Al 7075/SiCp metal matrix composites

    Directory of Open Access Journals (Sweden)

    Dipti Kanta Das

    2016-04-01

    Full Text Available Two sets of nine different silicon carbide particulate (SiCp reinforced Al 7075 Metal Matrix Composites (MMCs were fabricated using liquid metallurgy stir casting process. Mean particle size and weight percentage of the reinforcement were varied according to Taguchi L9 Design of Experiments (DOE. One set of the cast composites were then heat treated to T6 condition. Optical micrographs of the MMCs reveal consistent dispersion of reinforcements in the matrix phase. Mechanical properties were determined for both as-cast and heat treated MMCs for comparison of the experimental results. Linear regression models were developed for mechanical properties of the heat treated MMCs using list square method of regression analysis. The fabrication process parameters were then optimized using Taguchi based grey relational analysis for the multiple mechanical properties of the heat treated MMCs. The largest value of mean grey relational grade was obtained for the composite with mean particle size 6.18 µm and 25 weight % of reinforcement. The optimal combination of process parameters were then verified through confirmation experiments, which resulted 42% of improvement in the grey relational grade. Finally, the percentage of contribution of each process parameter on the multiple performance characteristics was calculated through Analysis of Variance (ANOVA.

  18. Characterization of Natural Dyes and Traditional Korean Silk Fabric by Surface Analytical Techniques

    Directory of Open Access Journals (Sweden)

    Yeonhee Lee

    2013-05-01

    Full Text Available Time-of-flight secondary ion mass spectrometry (TOF-SIMS and X-ray photoelectron spectros