WorldWideScience

Sample records for superplastic steel processing

  1. Superplasticity in a lean Fe-Mn-Al steel.

    Science.gov (United States)

    Han, Jeongho; Kang, Seok-Hyeon; Lee, Seung-Joon; Kawasaki, Megumi; Lee, Han-Joo; Ponge, Dirk; Raabe, Dierk; Lee, Young-Kook

    2017-09-29

    Superplastic alloys exhibit extremely high ductility (>300%) without cracks when tensile-strained at temperatures above half of their melting point. Superplasticity, which resembles the flow behavior of honey, is caused by grain boundary sliding in metals. Although several non-ferrous and ferrous superplastic alloys are reported, their practical applications are limited due to high material cost, low strength after forming, high deformation temperature, and complicated fabrication process. Here we introduce a new compositionally lean (Fe-6.6Mn-2.3Al, wt.%) superplastic medium Mn steel that resolves these limitations. The medium Mn steel is characterized by ultrafine grains, low material costs, simple fabrication, i.e., conventional hot and cold rolling, low deformation temperature (ca. 650 °C) and superior ductility above 1300% at 850 °C. We suggest that this ultrafine-grained medium Mn steel may accelerate the commercialization of superplastic ferrous alloys.Research in new alloy compositions and treatments may allow the increased strength of mass-produced, intricately shaped parts. Here authors introduce a superplastic medium manganese steel which has an inexpensive lean chemical composition and which is suited for conventional manufacturing processes.

  2. Superplastic boronizing of duplex stainless steel under dual compression method

    International Nuclear Information System (INIS)

    Jauhari, I.; Yusof, H.A.M.; Saidan, R.

    2011-01-01

    Highlights: → Superplastic boronizing. → Dual compression method has been developed. → Hard boride layer. → Bulk deformation was significantly thicker the boronized layer. → New data on boronizing could be expanded the application of DSS in industries. - Abstract: In this work, SPB of duplex stainless steel (DSS) under compression method is studied with the objective to produce ultra hard and thick boronized layer using minimal amount of boron powder and at a much faster boronizing time as compared to the conventional process. SPB is conducted under dual compression methods. In the first method DSS is boronized using a minimal amount of boron powder under a fix pre-strained compression condition throughout the process. The compression strain is controlled in such a way that plastic deformation is restricted at the surface asperities of the substrate in contact with the boron powder. In the second method, the boronized specimen taken from the first mode is compressed superplastically up to a certain compressive strain under a certain strain rate condition. The process in the second method is conducted without the present of boron powder. As compared with the conventional boronizing process, through this SPB under dual compression methods, a much harder and thicker boronized layer thickness is able to be produced using a minimal amount of boron powder.

  3. Superplastic boronizing of duplex stainless steel under dual compression method

    Energy Technology Data Exchange (ETDEWEB)

    Jauhari, I., E-mail: iswadi@um.edu.my [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Yusof, H.A.M.; Saidan, R. [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia)

    2011-10-25

    Highlights: {yields} Superplastic boronizing. {yields} Dual compression method has been developed. {yields} Hard boride layer. {yields} Bulk deformation was significantly thicker the boronized layer. {yields} New data on boronizing could be expanded the application of DSS in industries. - Abstract: In this work, SPB of duplex stainless steel (DSS) under compression method is studied with the objective to produce ultra hard and thick boronized layer using minimal amount of boron powder and at a much faster boronizing time as compared to the conventional process. SPB is conducted under dual compression methods. In the first method DSS is boronized using a minimal amount of boron powder under a fix pre-strained compression condition throughout the process. The compression strain is controlled in such a way that plastic deformation is restricted at the surface asperities of the substrate in contact with the boron powder. In the second method, the boronized specimen taken from the first mode is compressed superplastically up to a certain compressive strain under a certain strain rate condition. The process in the second method is conducted without the present of boron powder. As compared with the conventional boronizing process, through this SPB under dual compression methods, a much harder and thicker boronized layer thickness is able to be produced using a minimal amount of boron powder.

  4. Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

    Science.gov (United States)

    Wadsworth, Jeffrey

    2016-12-01

    In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

  5. Superplastic Forming of Duplex Stainless Steel for Aerospace Part

    Science.gov (United States)

    Lee, Ho-Sung; Yoon, Jong-Hoon; Yoo, Joon-Tae; Yi, Young-Moo

    2011-08-01

    In this study, the high temperature forming behavior of duplex stainless steel has been characterized and the outer shell of a combustion chamber was fabricated with pressure difference of hot gas. It consists of two parts which are the outer skin made of stainless steel to sustain the internal pressure and the inner shell made of copper alloy for regenerative cooling channels. Two outer skins partitioned to half with respect to the symmetric axis was prepared by hot gas forming process with a maximum pressure of 7 MPa following to FEM analysis. For inner layer, copper alloy was machined for cooling channels and then placed in the gas pressure welding fixture. It is shown that the optimum condition of gas pressure welding is 7 MPa at 890 °C, for one hour. EDX analysis and scanning electron microscope micrograph confirm the atomic diffusion process is observed at the interface and copper atoms diffuse into steel, while iron and chrome atoms diffuse into copper. The result shows that the manufacturing method with superplastic forming and gas pressure welding of steel and copper alloy has been successful for near net shape manufacturing of scaled combustion chamber of launch vehicle.

  6. Boronization and Carburization of Superplastic Stainless Steel and Titanium-Based Alloys

    Directory of Open Access Journals (Sweden)

    Masafumi Matsushita

    2011-07-01

    Full Text Available Bronization and carburization of fine-grain superplastic stainless steel is reviewed, and new experimental results for fine grain Ti88.5Al4.5V3Fe2Mo2 are reported. In superplastic duplex stainless steel, the diffusion of carbon and boron is faster than in non-superplastic duplex stainless steel. Further, diffusion is activated by uniaxial compressive stress. Moreover, non-superplastic duplex stainless steel shows typical grain boundary diffusion; however, inner grain diffusion is confirmed in superplastic stainless steel. The presence of Fe and Cr carbides or borides is confirmed by X-ray diffraction, which indicates that the diffused carbon and boron react with the Fe and Cr in superplastic stainless steel. The Vickers hardness of the carburized and boronized layers is similar to that achieved with other surface treatments such as electro-deposition. Diffusion of boron into the superplastic Ti88.5Al4.5V3Fe2Mo2 alloy was investigated. The hardness of the surface exposed to boron powder can be increased by annealing above the superplastic temperature. However, the Vickers hardness is lower than that of Ti boride.

  7. Method of thermally processing superplastically formed aluminum-lithium alloys to obtain optimum strengthening

    Science.gov (United States)

    Anton, Claire E. (Inventor)

    1993-01-01

    Optimum strengthening of a superplastically formed aluminum-lithium alloy structure is achieved via a thermal processing technique which eliminates the conventional step of solution heat-treating immediately following the step of superplastic forming of the structure. The thermal processing technique involves quenching of the superplastically formed structure using static air, forced air or water quenching.

  8. Effect of thermal processing practices on the properties of superplastic Al-Li alloys

    Science.gov (United States)

    Hales, Stephen J.; Lippard, Henry E.

    1993-01-01

    The effect of thermal processing on the mechanical properties of superplastically formed structural components fabricated from three aluminum-lithium alloys was evaluated. The starting materials consisted of 8090, 2090, and X2095 (Weldalite(TM) 049), in the form of commercial-grade superplastic sheet. The experimental test matrix was designed to assess the impact on mechanical properties of eliminating solution heat treatment and/or cold water quenching from post-forming thermal processing. The extensive hardness and tensile property data compiled are presented as a function of aging temperature, superplastic strain and temper/quench rate for each alloy. The tensile properties of the materials following superplastic forming in two T5-type tempers are compared with the baseline T6 temper. The implications for simplifying thermal processing without degradation in properties are discussed on the basis of the results.

  9. Forming of superplastic ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Wadsworth, J.; Nieh, T.G.

    1994-05-01

    Superplasticity in ceramics has now advanced to the stage that technologically viable superplastic deformation processing can be performed. In this paper, examples of superplastic forming and diffusion bonding of ceramic components are given. Recent work in biaxial gas-pressure forming of several ceramics is provided. These include yttria-stabilized, tetragonal zirconia (YTZP), a 20% alumina/YTZP composite, and silicon. In addition, the concurrent superplastic forming and diffusion bonding of a hybrid ceramic-metal structure are presented. These forming processes offer technological advantages of greater dimensional control and increased variety and complexity of shapes than is possible with conventional ceramic shaping technology.

  10. Superplastic forming of 7475 Al sheet after friction stir processing (FSP)

    Energy Technology Data Exchange (ETDEWEB)

    Mahoney, M.; Bingel, W.H.; Fuller, C. [Rockwell Scientific Co., Thousand Oaks, CA (United States); Barnes, A.J. [Superform USA, Riverside, CA (United States)

    2004-07-01

    Since the invention of friction stir welding (FSW) in 1991, an increasing number of successful applications have been found for this unique solid-state welding technique. More recently, attention has been given to utilizing the mechanics of friction stirring to thermo-mechanically modify the microstructure of aluminum alloys to create or enhance superplasticity. Until now, superplasticity induced by friction stir processing (FSP) has only been demonstrated in small samples and evaluated by hot tensile elongation testing. The present work describes what we believe to be the first biaxial testing and full size component superplastic forming of friction stir processed aluminum sheet. The remarkable formability demonstrated in these 'first time' trials is described in detail. (orig.)

  11. Friction stir processing: a new grain refinement technique to achieve high strain rate superplasticity in commercial alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mishra, R.S. [Missouri Univ., Rolla, MO (United States). Dept. of Metallurgical Engineering; Mahoney, M.W. [Rockwell International Corp., Thousand Oaks, CA (United States). Science Center

    2001-07-01

    Friction stir processing is a new thermo-mechanical processing technique that leads to a microstructure amenable for high strain rate superplasticity in commercial aluminum alloys. Friction stirring produces a combination of very fine grain size and high grain boundary misorientation angles. Preliminary results on a 7075 Al demonstrate high strain rate superplasticity in the temperature range of 430-510 C. For example, an elongation of >1000% was observed at 490 C and 1 x 10{sup -2} s{sup -1}. This demonstrates a new possibility to economically obtain a superplastic microstructure in commercial aluminum alloys. Based on these results, a three-step manufacturing process to fabricate complex shaped components can be envisaged: cast sheet or hot-pressed powder metallurgy sheet + friction stir processing + superplastic forging or forming. (orig.)

  12. Superplastic forming of rapid solidification processed Al-4Li-0.2Zr

    International Nuclear Information System (INIS)

    Meschter, P.J.; Lederich, R.J.; Sastry, S.M.L.

    1987-01-01

    Aluminum-4 wt pct lithium alloys are attractive as structural materials because they are 13 to 14 pct less dense and have 25 pct larger elastic moduli than high-strength 2XXX-and 7XXX-series aluminum alloys. These low-density alloys can be produced only by rapid solidification processing (RSP). Successful RSP of Al-4Li-0.2Zr, Al-4Li-1Mg-0.2Zr, and Al-4Li-1Cu-0.2Zr alloys with strengths similar to that of 7075-T76 has recently been demonstrated. Net-shaped processing techniques such as superplastic forming are capable of producing complex structural elements while minimizing usage of expensive material; thus, these techniques are particularly applicable to Al-Li alloys. The purpose of this study was to determine the conditions of strain rate and temperature under which RSP Al-4Li alloys could be superplastically formed

  13. High strain rate superplasticity in an Al–Mg–Sc–Zr alloy processed via simple rolling

    Energy Technology Data Exchange (ETDEWEB)

    Li, Mengjia [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Pan, Qinglin, E-mail: csupql@163.com [Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Central South University, Changsha 410083 (China); Shi, Yunjia; Sun, Xue; Xiang, Hao [School of Materials Science and Engineering, Central South University, Changsha 410083 (China)

    2017-02-27

    The superplastic behavior of Al–Mg–Sc–Zr samples with standard gauge size (18 mm by 6 mm) were prepared using simple rolling and were tested in the temperature range from 450 °C to 525 °C at strain rates ranging from 1.67×10{sup –3} s{sup −1} to 1×10{sup –1} s{sup −1}. With proper deformation parameters, the Al–Mg–Sc–Zr alloy has an elongation to failure much higher than 300% and the maximum elongation is 740%. The Microstructure and dislocation substructure investigation using optical microscopy (OM) and transmission electron microscopy (TEM) revealed a dynamic recrystallization in it. The grain size and activation energy on the deformation mechanisms of superplastic is discussed. Results also show that these nano-scale Al{sub 3}(Sc{sub 1−x}Zr{sub x}) particles play an important role in the superplastic process. Al{sub 6}FeMn particles were found to induce the formation and growth of cavities, which can lead to the fracture of specimens.

  14. The multi-objective genetic algorithm optimization, of a superplastic forming process, using ansys®

    Directory of Open Access Journals (Sweden)

    Grebenişan Gavril

    2017-01-01

    Full Text Available In the industrial practice, the product is intended to be flawless, with no technological difficulty in making the profile shapes. If this product results without defects, then any Finite Elements Method (FEM based simulation can support that technology. A technology engineer does not propose, very often to analyze the simulation of the design technology, but rather to try to optimize a solution that he feels feasible. Experiments used as the basis for numerical optimization analysis support their research in the field of superplastic forming. Determining the influence of input parameters on the output parameters, Determining the optimal shape of the product and the optimal initial geometry, the prediction of the cracks and possibly the fractures, the prediction of the final thickness of the sheet, these are the objectives of the research and optimization for this project. The results of the numerical simulations have been compared with the measurements made on parts and sections of the parts obtained by superplastic forming. Of course, the consistency of the results, costs, benefits, and times required to perform numerical simulations are evaluated, but they are not objectives for optimizing the superplastic forming process.

  15. Analysis of weld-cracking and improvement of the weld-repair process of superplastic forming tools

    International Nuclear Information System (INIS)

    Duchosal, A.; Deschaux-Beaume, F.; Lours, P.; Haro, S.; Fras, G.

    2013-01-01

    Highlights: ► Characterisation of the microstructure of a heat-resistant austenitic cast steel. ► Failure analysis using in situ tensile tests and isothermal fatigue tests. ► Analyses of weld cracking mechanism during shielded metal arc welding process. ► Improvement of weld-repair method by re-melting of the base material surface with GTAW process. - Abstract: Superplastic forming (SPF) dies are generally made of using heat resistant cast steels, which are very sensitive to weld cracking. In order to improve the weld-repair process of such dies to prevent weld-cracking, the microstructure and the mechanical behaviour of a typical heat-resistant cast steel was first studied, using isothermal low-cycle fatigue tests and in situ tensile tests. The welding behaviour of such steel was also investigated, using a shielded metal arc welding (SMAW) process and welding conditions similar to those employed for weld repair industrial dies. The comparison of the aspect of weld-cracking with the fracture mechanisms observed at room temperature or during isothermal low-cycle fatigue tests suggests a similar brittle failure mechanism, due to the presence of large interdendritic carbides in the cast steel. The melting of the cast steel surface using a gas tungsten arc welding (GTAW) process allowed to refine the primary carbides, and then to reduce the weld-cracking sensitivity. The refining method with GTAW before welding has been successfully tested to weld-repair a sample representative of SPF dies, and is recommended for subsequent repairs of such dies

  16. Creep study of mechanisms involved in low-temperature superplasticity of UFG Ti-6Al-4V processed by SPD

    Energy Technology Data Exchange (ETDEWEB)

    Kral, Petr, E-mail: pkral@ipm.cz [Institute of Physics of Materials, ASCR, Zizkova 22, CZ -61662 Brno (Czech Republic); CEITEC – IPM ASCR, v.v.i., Zizkova 22, CZ-61662 Brno (Czech Republic); Dvorak, Jiri [Institute of Physics of Materials, ASCR, Zizkova 22, CZ -61662 Brno (Czech Republic); CEITEC – IPM ASCR, v.v.i., Zizkova 22, CZ-61662 Brno (Czech Republic); Blum, Wolfgang [Inst. f. Werkstoffwissenschaften, University of Erlangen-Nürnberg, D-91058 Erlangen (Germany); Kudryavtsev, Egor; Zherebtsov, Sergey; Salishchev, Gennady [Belgorod State University, Laboratory of Bulk Nanostructured Materials, Pobeda Str. 85, 308015 Belgorod (Russian Federation); Kvapilova, Marie; Sklenicka, Vaclav [Institute of Physics of Materials, ASCR, Zizkova 22, CZ -61662 Brno (Czech Republic); CEITEC – IPM ASCR, v.v.i., Zizkova 22, CZ-61662 Brno (Czech Republic)

    2016-06-15

    The deformation kinetics of ultrafine-grained Ti-6Al-4V with mean (sub)grain size about 150 nm (produced by isothermal multiaxial forging) and superplastic properties at the relatively low temperature of 873 K was investigated in compression and tension over a large range of strain rates from 10{sup −7} to 10{sup −2} s{sup −1}. Electron microscopic observations showed that the grains coarsen during deformation towards the quasi-stationary spacing w{sub qs} of strain induced boundaries. In spite of the grain coarsening the grains were generally smaller than w{sub qs} allowing high-angle boundaries to dominate the quasi-stationary strength. Texture measurements indicate that dislocation glide plays a large role in deformation. Glide in this alloy is significantly influenced by solid solution strengthening leading to a stress sensitivity of strain rate of n = 3. The present ultrafine-grained Ti alloy displays a stress sensitivity exponent n = 2 over an extended stress range where its superplastic behavior is optimal. While the deformation kinetics of present ultrafine-grained Ti alloy can be roughly explained by the traditional formula for superplastic flow, the significant discrepancy to the measured values suggests that solid solution strengthening must be taken into account to get a complete insight. - Highlights: • The UFG Ti-6Al-4V alloy behaves superplastically at low temperature of 873 K. • Grain coarsening at low stresses limits superplasticity of UFG Ti alloy. • Solute strengthening plays an important role in low-temperature superplasticity. • Acceleration of creep in UFG Ti alloy is caused by processes related to hab.

  17. High strain rate superplasticity in a friction stir processed 7075 Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mishra, R.S.; Mahoney, M.W.; McFaden, S.X.; Mara, N.A.; Mukherjee, A.K.

    1999-12-31

    In this paper, the authors report the first results using friction stir processing (FSP). In the last ten years, a new technique of Friction Stir Welding (FSW) has emerged as an exciting solid state joining technique for aluminum alloys. This technique, developed by The Welding Institute (TWI), involves traversing a rotating tool that produces intense plastic deformation through a stirring action. The localized heating is produced by friction between the tool shoulder and the sheet top surface, as well as plastic deformation of the material in contact with the tool. This results in a stirred zone with a very fine grain size in a single pass. Mahoney et al. observed a grain size of 3 {micro}m in a 7075 Al alloy. This process can be easily adopted as a processing technique to obtain fine grain size. FSP of a commercial 7075 Al alloy resulted in significant enhancement of superplastic properties. The optimum superplastic strain rate was 10{sup {minus}2}s{sup {minus}1} at 490 C in the FSP 7075 Al alloy, an improvement of more than an order of magnitude in strain rate. The present results suggest an exciting possibility to use a simple FSP technique to enhance grain size dependent properties.

  18. On superplasticity of corrosion resistant ferritic-austenitic chromium-nickel steels

    Energy Technology Data Exchange (ETDEWEB)

    Surovtsev, A P; Sukhanov, V E

    1988-01-01

    The deformability of corrosion resistant chromium-nickel ferritic austenitic steel type O8Kh22N6T under tension, upsetting and torsion in the 600-1200 deg C temperature range is studied. For the deformation rate of the order of 10/sup -3/ s/sup -1/ the effect of superelasticity reveals itself at 850 deg C in the process of ferrite dynamic polymerization, in the 925-950 deg C range, at initial stages of dynamic recrystallization - the dynamic polygonization controlled by chromium carbide dissolving in steel and maximum at 1050 deg C in the process of development of austenite dynamic recrystallization with grain refinement with F/A ratio equalling 1. After upsetting in the elasticity mode at 1050 deg C the impact strength of the above steel is maximum.

  19. Overview of superplastic forming research at ford motor company

    Science.gov (United States)

    Friedman, P. A.; Luckey, S. G.; Copple, W. B.; Allor, R.; Miller, C. E.; Young, C.

    2004-12-01

    In an effort to reduce vehicle weight, the automotive industry has switched to aluminum sheet for many closure panels. Although the application of aluminum is compatible with existing manufacturing processes and has attractive qualities such as low density, good mechanical properties, and high corrosion resistance, it has less room-temperature formability than steel. The expanded forming limits that are possible with superplastic forming can significantly improve the ability to manufacture complex shapes from materials with limited formability. Aluminum closure panels produced by superplastic forming have been used by Ford Motor Company for over a decade. However, applications have been limited to low-volume, specialty vehicles due to the relatively slow cycle time and the cost penalty associated with the specially processed sheet alloys. While there has been substantial research on the superplastic characteristics of aluminum alloys, the bulk of this work has focused on the development of aerospace alloys, which are often too costly and perhaps inappropriate for automotive applications. Additionally, there has been a limited amount of work done to develop the technologies required to support the higher production volumes of the automotive industry. This work presents an automotive perspective on superplastic forming and an overview of the research being performed at Ford Motor Company to increase the production volume so superplastic forming can be cost competitive with more traditional forming technologies.

  20. Processing and characterization of aluminium alloys or composites exhibiting low-temperature or high-rate superplasticity

    International Nuclear Information System (INIS)

    Huang, J. C.

    1997-01-01

    Wide applications of superplastic forming still face several problems, one is the high temperature that promotes grain growth, another is the low forming rate that makes economically inefficient. The current study is intended to develop a series of fabrication and thermomechanical processing, so as to result in materials possessing either low temperature superplasticity (LTSP) or high rate superplasticity (HRSP). The former has been achieved in the cast Al alloys, while the latter was accomplished in powder-metallurgy aluminium matrix composites. The aluminium alloys, after special thermomechanical processes, exhibited LTSP from 300 to 450 degree C with elongations varying from 300 to 700 %. The LTSP sheets after 700 % elongation at 350 degree C still possessed fine grains 3.7 μm size and narrow surface solute depletion zones 11 μm in with, resulting in a post-SP T6 strength of 500 MPa, significantly higher than that of the HTSP superplasticity alloys tested at 525 degree C or above. Meanwhile, it was found that LTSP materials may be transferred into HTSP materials simply by adding a preloading at 300-400 degree C for a small amount of work. As for the endeavor in making HRSP materials, 2024Al/SiC, 6061Al/SiC and Al/Al 3 Ti systems processed by powder metallurgy or mechanical alloying methods are under investigation. The average sizes of the reinforcing SiC or A13Ti particles, as well as the grain size are all around 1 μm. The aluminium composites have exhibited HRSP at 525-620 degree C and 10 -2 -10 -1 s -l , with elongations varying from 150 to 350 %. This ultimate goal is to produce an alloy or composite exhibiting low temperature and high strain rate superplasticity (LT and HRSP). (author)

  1. Microstructure, mechanical behavior and low temperature superplasticity of ECAP processed ZM21 Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mostaed, Ehsan, E-mail: ehsan.mostaed@polimi.it [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy); Fabrizi, Alberto [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Dellasega, David [Department of Energy, Politecnico di Milano, Milan (Italy); Bonollo, Franco [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Vedani, Maurizio [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy)

    2015-07-25

    Highlights: • We studied the effects of texture and grain size on ZM21 alloy mechanical behavior. • Yielding asymmetry was alleviated by either texture weakening or grain refining. • At room temperature and 150 °C fracture elongation was strongly texture dependent. • Superplasticity at 200 °C was influenced by grain size, appearing only in UFG alloy. - Abstract: In this study, ultra-fine grained ZM21 Mg alloy was obtained through two-stage equal channel angular pressing process (ECAP) at temperatures of 200 and 150 °C. For each stage four passes were used. Plastic behavior, mechanical asymmetry and low temperature superplasticity of ultra-fine grained ZM21 alloy were investigated as a function of processing condition with particular attention to microstructural and texture evolution. Microstructural observations showed that after the first stage of ECAP an equiaxed ultra-fine grain (UFG) structure with average size of 700 nm was obtained. Additional stage did not cause any further grain refinement. However, Electron Backscattered Diffraction analysis showed that the original extrusion fiber texture evolved into a new one featuring a favorable alignment of the basal planes along ECAP shear planes. Such a preferential alignment provided a considerably higher Schmid factor value of 0.32, resulting in a remarkable loss in tensile yield stress, from 212 to 110 MPa and an improvement of the tensile fracture elongation, from 24% to 40%. Tensile and compression tests at room temperature revealed that yielding asymmetry could be alleviated by either weakening of basal plane fiber texture or by grain refinement. Tensile tests at 150 °C showed that texture supplies a significant contribution to plastic flow and elongation, making dislocation slip the dominant mechanism for deformation, while grain boundary sliding was not actively operated at this temperature. However, at 200 °C the effect of texture on fracture elongation of UFG alloys was subtle and the impact

  2. Integrated Manufacturing of Aerospace Components by Superplastic Forming Technology

    Directory of Open Access Journals (Sweden)

    Ju Min Kyung

    2015-01-01

    Full Text Available Aerospace vehicle requires lightweight structures to obtain weight saving and fuel efficiency. It is known that superplastic characteristics of some materials provide significant opportunity for forming complicated, lightweight components of aerospace structure. One of the most important advantages of using superplastic forming process is its simplicity to form integral parts and economy in tooling[1]. For instance, it can be applied to blow-forming, in which a metal sheet is deformed due to the pressure difference of hydrostatic gas on both sides of the sheet. Since the loading medium is gas pressure difference, this forming is different from conventional sheet metal forming technique in that this is stress-controlled rather than strain and strain rate controlled. This method is especially advantageous when several sheet metals are formed into complex shapes. In this study, it is demonstrated that superplastic forming process with titanium and steel alloy can be applied to manufacturing lightweight integral structures of aerospace structural parts and rocket propulsion components. The result shows that the technology to design and develop the forming process of superplastic forming can be applied for near net shape forming of a complex contour of a thrust chamber and a toroidal fuel tank.

  3. Superplasticity of amorphous alloy

    International Nuclear Information System (INIS)

    Levin, Yu.B.; Likhachev, V.L.; Sen'kov, O.N.

    1988-01-01

    Results of mechanical tests of Co 57 Ni 10 Fe 5 Si 11 B 17 amorphous alloy are presented and the effect of crystallization, occurring during deformation process, on plastic low characteristics is investiagted. Superplasticity of amorphous tape is investigated. It is shown, that this effect occurs only when during deformation the crystallization takes place. Process model, based on the usage disclination concepts about glass nature, is suggested

  4. Superplasticity of Inconel 718 after processing by high-pressure sliding (HPS)

    Czech Academy of Sciences Publication Activity Database

    Takizawa, Y.; Kajita, T.; Král, Petr; Masuda, T.; Watanabe, K.; Yumoto, M.; Otagiri, Y.; Sklenička, Václav; Horita, Z.

    2017-01-01

    Roč. 682, JAN (2017), s. 603-612 ISSN 0921-5093 Institutional support: RVO:68081723 Keywords : High-pressure sliding (HPS) * Severe plastic deformation (SPD) * Ni-based superalloy * Superplasticity * Grain boundary sliding * Lattice diffusion Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 3.094, year: 2016

  5. Ultrafine-grained magnesium–lithium alloy processed by high-pressure torsion: Low-temperature superplasticity and potential for hydroforming

    Energy Technology Data Exchange (ETDEWEB)

    Matsunoshita, Hirotaka [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395 (Japan); Edalati, Kaveh, E-mail: kaveh.edalati@zaiko6.zaiko.kyushu-u.ac.jp [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395 (Japan); WPI, International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, Fukuoka 819-0395 (Japan); Furui, Mitsuaki [Graduate School of Science and Engineering for Research, University of Toyama, Toyama 930-8555 (Japan); Horita, Zenji [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka 819-0395 (Japan); WPI, International Institute for Carbon-Neutral Energy Research (WPI-I2CNER), Kyushu University, Fukuoka 819-0395 (Japan)

    2015-07-29

    A Mg–Li alloy with 8 wt% Li was processed by severe plastic deformation (SPD) through the process of high-pressure torsion (HPT) to achieve ultrafine grains with an average grain size of ~500 nm. Tensile testing with an initial strain rate of 10{sup −3} s{sup −1} showed that the alloy exhibited superplasticity at a temperature of 323 K or higher. Tensile testing in boiling water confirmed that the specimens were elongated to 350–480% at 373 K under the initial strain rates of 10{sup −3} s{sup −1} to {sup 1}0{sup −2} s{sup −1} with a strain rate sensitivity of ~0.3. The current study suggests that not only superplastic forming but also superplastic hydroforming should be feasible after the grain refinement using the HPT method.

  6. Ultrafine-grained magnesium–lithium alloy processed by high-pressure torsion: Low-temperature superplasticity and potential for hydroforming

    International Nuclear Information System (INIS)

    Matsunoshita, Hirotaka; Edalati, Kaveh; Furui, Mitsuaki; Horita, Zenji

    2015-01-01

    A Mg–Li alloy with 8 wt% Li was processed by severe plastic deformation (SPD) through the process of high-pressure torsion (HPT) to achieve ultrafine grains with an average grain size of ~500 nm. Tensile testing with an initial strain rate of 10 −3 s −1 showed that the alloy exhibited superplasticity at a temperature of 323 K or higher. Tensile testing in boiling water confirmed that the specimens were elongated to 350–480% at 373 K under the initial strain rates of 10 −3 s −1 to 1 0 −2 s −1 with a strain rate sensitivity of ~0.3. The current study suggests that not only superplastic forming but also superplastic hydroforming should be feasible after the grain refinement using the HPT method

  7. Microstructure and superplasticity of TA15 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Q.J., E-mail: cruzesun@nchu.edu.cn; Wang, G.C.

    2014-06-01

    Superplasticity of TA15 alloy was investigated by constant strain rate tensile method in this work. In order to enhance superplasticity, thermo-mechanical techniques were applied for refining the grains of the alloy first. The superplastic tensile tests were carried out on a SANS CMT4104 electronic tensile testing machine at temperatures ranging from 780 to 950 °C and strain rates from 3.3×10{sup −4} to 1.1×10{sup −2} s{sup −1}. The tensile elongation-to-failure values between 188% and 1074% were obtained. Microstructure evolution after superplastic deformation was also analyzed by optical microscope (OM) and transmission electron microscope (TEM). The micrographs show that the grains were coarsened after deformation, and α→β phase transformation took place at 950 °C, which resulted in the worst superplasticity. Extensive strain hardening stages were observed in the true stress–strain curves due to high dense dislocations in the thermo-mechanically processed alloy and dynamic grain growth during superplastic deformation. The strain rate sensitivity m and the activation energy values at various deformation conditions were calculated, respectively. Based on an analysis of the above studies, it may be inferred that grain boundary sliding (GBS) in TA15 alloy is accommodated by grain boundary diffusion at high temperatures and low strain rates, and the accommodation process involves dislocation glide creep at low temperatures and high strain rates.

  8. Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Furong, E-mail: cfr-lff@163.com [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Zhu, Xiaotong [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Huaian Dekema Semiconductor Co., Ltd., Huaian 223300 (China); Wang, Shuncheng [Institute of Materials Processing and Forming Technology, Guangdong General Research Institute of Industrial Technology, Guangzhou 510650 (China); Shi, Lu [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Xu, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Wen, Jinglin [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China)

    2017-04-06

    The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10{sup −2} s{sup −1}, and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol{sup −1}. A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

  9. Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

    International Nuclear Information System (INIS)

    Cao, Furong; Zhu, Xiaotong; Wang, Shuncheng; Shi, Lu; Xu, Guangming; Wen, Jinglin

    2017-01-01

    The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10 −2 s −1 , and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol −1 . A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

  10. Superplasticity in powder metallurgy aluminum alloys and composites

    International Nuclear Information System (INIS)

    Mishra, R.S.; Bieler, T.R.; Mukherjee, A.K.

    1995-01-01

    Superplasticity in powder metallurgy Al alloys and composites has been reviewed through a detailed analysis. The stress-strain curves can be put into 4 categories: classical well-behaved type, continuous strain hardening type, continuous strain softening type and complex type. The origin of these different types of is discussed. The microstructural features of the processed material and the role of strain have been reviewed. The role of increasing misorientation of low angle boundaries to high angle boundaries by lattice dislocation absorption is examined. Threshold stresses have been determined and analyzed. The parametric dependencies for superplastic flow in modified conventional aluminum alloys, mechanically alloyed alloys and Al alloy matrix composites is determined to elucidate the superplastic mechanism at high strain rates. The role of incipient melting has been analyzed. A stress exponent of 2, an activation energy equal to that for grain boundary diffusion and a grain size dependence of 2 generally describes superplastic flow in modified conventional Al alloys and mechanically alloyed alloys. The present results agree well with the predictions of grain boundary sliding models. This suggests that the mechanism of high strain rate superplasticity in the above-mentioned alloys is similar to conventional superplasticity. The shift of optimum superplastic strain rates to higher values is a consequence of microstructural refinement. The parametric dependencies for superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of 313 kJ/mol best describes the composites having SiC reinforcements. The role of shape of the reinforcement (particle or whisker) and processing history is addressed. The analysis suggests that the mechanism for superplasticity in composites is interface diffusion controlled grain boundary sliding

  11. Excellent superplasticity and deformation mechanism of Al–Mg–Sc–Zr alloy processed via simple free forging

    Energy Technology Data Exchange (ETDEWEB)

    Duan, Y.L. [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Xu, G.F., E-mail: csuxgf660302@csu.edu.cn [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Materials Science and Engineering of Ministry of Education, Central South University, Changsha 410083, China. (China); Xiao, D.; Zhou, L.Q. [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Deng, Y.; Yin, Z.M. [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Materials Science and Engineering of Ministry of Education, Central South University, Changsha 410083, China. (China)

    2015-01-29

    A refined microstructure of Al–Mg–Sc–Zr alloy with an average grain size of ∼3.7 μm and a portion of high angle boundaries of 69.2% was produced by free forging. Excellent superplastic ductility of ≥500% was achieved at a wide temperature range of 450∼500 °C and relatively high strain rate range of 1×10{sup −3}∼5×10{sup −2} s{sup −1} in the Al–Mg–Sc–Zr alloy. A maximum elongation of 1593% was obtained at 475 °C and 1×10{sup −3} s{sup −1}. Moreover, the electron back scattered diffraction (EBSD) and the transmission electron microscopy (TEM) analyses showed that the excellent superplasticity can be attributed to the high fraction of high angle grain boundaries and the presence of Al{sub 3}(Sc,Zr) dispersoids in the Al–Mg–Sc–Zr alloy microstructure. The analyses on the superplastic data revealed the presence of threshold stress, the coefficient of strain rate sensitivity of 0.5, and an activation energy of 83.9 kJ/mol{sup –1}. It indicated that the dominant deformation mechanism was grain boundary sliding. Based on this notion, a constitutive equation for Al–Mg–Sc–Zr alloy has been developed.

  12. Superplasticity: basic character and industrial applications

    International Nuclear Information System (INIS)

    Suery, M.; Baudelet, B.

    1981-01-01

    This paper is concerned with the fundamental aspects and the industrial applications of superplasticity. Correlations between structure and mechanical properties are considered and it is shown that a material with fine grains may exhibit very large elongations as long as no structural evolution leads either to earlier failure or to a change in the deformation mechanism. This large plastic stability is the consequence of the high strain rate sensitivity resulting from particular deformation mechanisms which may operate in materials with a very fine structure. The advantages of superplastic materials for which forming operations derived from processes for thermoplastics have been applied, justify the industrial applications. Superplasticity is then mainly used for the production of low and intermediate series of pieces which are often complex in shape and difficult to form through an other technique. However, the disadvantages especially correlated to the low forming rates and the need of special metallurgical structures lead to the search of new processes synchronizing the elaboration of the alloy and the forming operation under superplastic conditions [fr

  13. Superplastic forging nitride ceramics

    Science.gov (United States)

    Panda, P.C.; Seydel, E.R.; Raj, R.

    1988-03-22

    A process is disclosed for preparing silicon nitride ceramic parts which are relatively flaw free and which need little or no machining, said process comprising the steps of: (a) preparing a starting powder by wet or dry mixing ingredients comprising by weight from about 70% to about 99% silicon nitride, from about 1% to about 30% of liquid phase forming additive and from 1% to about 7% free silicon; (b) cold pressing to obtain a preform of green density ranging from about 30% to about 75% of theoretical density; (c) sintering at atmospheric pressure in a nitrogen atmosphere at a temperature ranging from about 1,400 C to about 2,200 C to obtain a density which ranges from about 50% to about 100% of theoretical density and which is higher than said preform green density, and (d) press forging workpiece resulting from step (c) by isothermally uniaxially pressing said workpiece in an open die without initial contact between said workpiece and die wall perpendicular to the direction of pressing and so that pressed workpiece does not contact die wall perpendicular to the direction of pressing, to substantially final shape in a nitrogen atmosphere utilizing a temperature within the range of from about 1,400 C to essentially 1,750 C and strain rate within the range of about 10[sup [minus]7] to about 10[sup [minus]1] seconds[sup [minus]1], the temperature and strain rate being such that surface cracks do not occur, said pressing being carried out to obtain a shear deformation greater than 30% whereby superplastic forging is effected.

  14. Biomedical Titanium alloy prostheses manufacturing by means of Superplastic and Incremental Forming processes

    Directory of Open Access Journals (Sweden)

    Piccininni Antonio

    2016-01-01

    Full Text Available The present work collects some results of the three-years Research Program “BioForming“, funded by the Italian Ministry of Education (MIUR and aimed to investigate the possibility of using flexible sheet forming processes, i.e. Super Plastic Forming (SPF and Single Point Incremental Forming (SPIF, for the manufacturing of patient-oriented titanium prostheses. The prosthetic implants used as case studies were from the skull; in particular, two different Ti alloys and geometries were considered: one to be produced in Ti-Gr23 by SPF and one to be produced in Ti-Gr2 by SPIF. Numerical simulations implementing material behaviours evaluated by characterization tests were conducted in order to design both the manufacturing processes. Subsequently, experimental tests were carried out implementing numerical results in terms of: (i gas pressure profile able to determine a constant (and optimal strain rate during the SPF process; (ii tool path able to avoid rupture during the SPIF process. Post forming characteristics of the prostheses in terms of thickness distributions were measured and compared to data from simulations for validation purposes. A good correlation between numerical and experimental thickness distributions has been obtained; in addition, the possibility of successfully adopting both the SPF and the SPIF processes for the manufacturing of prostheses has been demonstrated.

  15. Superplastic deformation of P/M and I/M Al-Li based alloys

    International Nuclear Information System (INIS)

    Lederich, R.J.; Sastry, S.M.L.

    1984-01-01

    Incremental strain-rate and constant strain-rate cone-forming tests have been carried out at 450-550 C to investigate the superplastic forming characteristics of Al-Li-Cu-Mn, Al-Li-Cu-Mg-Zr, and Al-Li-Zn-Mg alloys processed by powder-metallurgy (P/M) and ingot-metallurgy (I/M) techniques. It is found that P/M Al-Li alloys containing 0.2 pct Zr are inherently superplastically formable without the need for extensive thermomechanical processing. I/M Al-Li alloys containing Zr are also superplastically formable. The mechanical properties of the superplastically formed and solution-treated-and-aged alloys are comparable to those of solution-treated-and-aged alloys before superplastic forming. 6 references

  16. Friction Stir Processing of ODS and FM Steels

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Suk Hoon; Chun, Young Bum; Noh, Sang Hoon; Jang, Jin Sung; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    In ODS steels, it is well known that uniform nano-oxide dispersoids act as pinning points to obstruct dislocation and grain boundary motion, however, those advantages will be disappeared while the material is subjected to the high temperature of conventional fusion welding. Rotary friction welding, also referred to as friction stir welding (FSW), has shown great promise as a method for welding traditionally difficult to weld materials such as aluminum alloys. This relatively new technology has more recently been applied to higher melting temperature alloys such as steels, nickel-based and titanium alloys. Friction stir processing (FSP) is a method of changing the properties of a metal through intense, localized plastic deformation. FSW is the precursor of the FSP technique. When ideally implemented, this process mixes the material without changing the phase and creates a microstructure with fine, equiaxed grains. This homogeneous grain structure, separated by high-angle boundaries, allows some alloys to take on superplastic properties. In this study, FSW is used as a substitutive welding process between FMS tube and ODS parts. The dimension of tube is 7.0 OD, 0.5 T. During the FSW, dynamic-recrystallized grains are developed; the uniform oxides dispersion is preserved in the metal matrix. The microstructure and microtexture of the material near the stir zone is found to be influenced by the rotational behavior of the tool. The additive effect from FSP on sample surface is considered. Since the mechanical alloying (MA) and FSP commonly apply extreme shear deformation on materials, the dispersion of oxide particle in ODS steels is very active during both processes. Friction stir welding appears to be a very promising technique for the welding of FMS and ODS steels in the form of sheet and tube. FSW could successfully produce defect-free welds on FMS tubes and ODS ring assembly. FSW produces a fine grain structure consisting of ferrite and martensite, and the oxide

  17. Friction Stir Processing of ODS and FM Steels

    International Nuclear Information System (INIS)

    Kang, Suk Hoon; Chun, Young Bum; Noh, Sang Hoon; Jang, Jin Sung; Kim, Tae Kyu

    2013-01-01

    In ODS steels, it is well known that uniform nano-oxide dispersoids act as pinning points to obstruct dislocation and grain boundary motion, however, those advantages will be disappeared while the material is subjected to the high temperature of conventional fusion welding. Rotary friction welding, also referred to as friction stir welding (FSW), has shown great promise as a method for welding traditionally difficult to weld materials such as aluminum alloys. This relatively new technology has more recently been applied to higher melting temperature alloys such as steels, nickel-based and titanium alloys. Friction stir processing (FSP) is a method of changing the properties of a metal through intense, localized plastic deformation. FSW is the precursor of the FSP technique. When ideally implemented, this process mixes the material without changing the phase and creates a microstructure with fine, equiaxed grains. This homogeneous grain structure, separated by high-angle boundaries, allows some alloys to take on superplastic properties. In this study, FSW is used as a substitutive welding process between FMS tube and ODS parts. The dimension of tube is 7.0 OD, 0.5 T. During the FSW, dynamic-recrystallized grains are developed; the uniform oxides dispersion is preserved in the metal matrix. The microstructure and microtexture of the material near the stir zone is found to be influenced by the rotational behavior of the tool. The additive effect from FSP on sample surface is considered. Since the mechanical alloying (MA) and FSP commonly apply extreme shear deformation on materials, the dispersion of oxide particle in ODS steels is very active during both processes. Friction stir welding appears to be a very promising technique for the welding of FMS and ODS steels in the form of sheet and tube. FSW could successfully produce defect-free welds on FMS tubes and ODS ring assembly. FSW produces a fine grain structure consisting of ferrite and martensite, and the oxide

  18. Current assisted superplastic forming of titanium alloy

    Directory of Open Access Journals (Sweden)

    Wang Guofeng

    2015-01-01

    Full Text Available Current assisted superplastic forming combines electric heating technology and superplastic forming technology, and can overcome some shortcomings of traditional superplastic forming effectively, such as slow heating rate, large energy loss, low production efficiency, etc. Since formability of titanium alloy at room temperature is poor, current assisted superplastic forming is suitable for titanium alloy. This paper mainly introduces the application of current assisted superplastic forming in the field of titanium alloy, including forming technology of double-hemisphere structure and bellows.

  19. Microstructures and superplasticity in near-gamma titanium aluminide alloys

    International Nuclear Information System (INIS)

    Bampton, C.C.; Martin, P.L.

    1993-01-01

    Microstructure control by thermomechanical processing in near-gamma titanium aluminide alloys has recently progressed to a point where the authors are able to reliably produce a wide range of microstructures in a single alloy. The authors are now studying the basic superplastic deformation microstructures. Correlations are made between microstructural details and flow stress, strain hardening, strain-rate hardening, necking, cavitation and failure. Special emphasis is given to the cavitation behavior since this phenomenon may constitute a major limitation to the useful application of superplastic forming for gamma TiAl structures

  20. A novel deformation mechanism for superplastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Muto, H.; Sakai, M. (Toyohashi Univ. of Technology (Japan). Dept. of Materials Science)

    1999-01-01

    Uniaxial compressive creep tests with strain value up to -0.1 for a [beta]-spodumene glass ceramic are conducted at 1060 C. From the observation of microstructural changes between before and after the creep deformations, it is shown that the grain-boundary sliding takes place via cooperative movement of groups of grains rather than individual grains under the large-scale-deformation. The deformation process and the surface technique used in this work are not only applicable to explain the deformation and flow of two-phase ceramics but also the superplastic deformation. (orig.) 12 refs.

  1. Damascus steels: history, processing, properties and carbon dating

    International Nuclear Information System (INIS)

    Wadsworth, J.

    2007-01-01

    In the mid-1970s, a class of steels containing high levels of carbon (∼ 1-2 wt% C) was developed for superplastic characteristics - that is, the ability to plastically deform to an extraordinary degree in tension at intermediate temperatures. Because these steels also had excellent room temperature properties, they were developed for their commercial potential. In the late 1970s, we became aware of the striking compositional similarities between these modern steels and the ancient steels of Damascus. This observation led us to revisit the history and metallurgy of Damascus steels and related steels. The legends and origins of Damascus steel date back to the time of Alexander the Great (323 BC) and the medieval Crusades (11th and 12th century AD), and this material has also been the subject of scrutiny by famous scientist in Europe, including Michael Faraday. Modern attempts to reproduce the legendary surface patterns which famously characterized Damascus steels are described. The extend to which the characteristics of Damascus steels are unusual is discussed. Finally, a program on radiocarbon dating was initiated to directly determine the age of about 50 ancient steels, including a Damascus knife, and the results are summarized. (author)

  2. Analysis of the Transition in Deformation Mechanisms in Superplastic 5083 Aluminum Alloys by Orientation Imaging Microscopy

    National Research Council Canada - National Science Library

    Harrell, James

    2001-01-01

    Recently developed Orientation Imaging Microscopy (OIM) methods have been applied to the analysis of microstructure and microtexture of 5083 aluminum alloy materials that have been processed to enable superplasticity...

  3. Control of superplastic cavitation by hydrostatic pressure

    International Nuclear Information System (INIS)

    Bampton, C.C.; Ghosh, A.K.; Hamilton, C.H.; Mahoney, M.W.; Raj, R.

    1983-01-01

    It has been shown that the application of hydrostatic gas pressures during superplastic deformation of fine grained 7475 Al can prevent the intergranular cavitation normally encountered at atmospheric pressure. A critical ratio of hydrostatic pressure to flow stress may be defined for each superplastic forming condition above which virtually no cavitation occurs. In deformation conditions where intergranular cavitation plays a significant part in final tensile rupture, superplastic ductility may be improved by the application of hydrostatic pressures. Similarly, detrimental effects of large superplastic strains on service properties may be reduced or eliminated by the application of suitable hydrostatic pressures during superplastic forming. In this case, superplastically formed material may have the same design allowables as conventional 7475 Al sheet

  4. Superplastic formability of Al-Cu-Li alloy Weldalite (TM) 049

    Science.gov (United States)

    Ma, Bao-Tong; Pickens, Joseph R.

    1991-01-01

    Extensive research during the past decade shows that several aluminum lithium alloys can be processed to attain a microstructure that enables superplasticity. The high tensile stress of Al-Cu-Li alloy Weldalite (TM) 049 in the T4 and T6 tempers offers tremendous potential for attaining exceptional post-SPF (superplastic formability) properties. The used SPF material is Weldalite, which was shown to induce SPF behavior in other Al-Cu-Li alloys. The superplastic behavior and resulting post-SPF mechanical properties of this alloy, which was designed to be the next major structural alloy for space applications, were evaluated. The results indicate that Weldalite alloy does indeed exhibit excellent superplasticity over a wide range of temperatures and strain rates and excellent post-SPF tensile strength at various potential service temperatures.

  5. Study of granulated nickel alloy superplasticity

    International Nuclear Information System (INIS)

    Anoshkin, N.F.; Fatkullin, O.Kh.; Ermanok, M.Z.; Sharshagin, N.A.

    1982-01-01

    Peculiarities of the structure and properties of compact material obtained from granules of the EhI 698 and ZhS6U alloys in the form of pressed rods are investigated. It is shown, that granule metallurgy is the most rational technology method, ensuring the receipt of stable fine-grained structure in the initial blank. After appropriate thermal treatment the products obtained by the method of granule metallyrgy have more high strength characteristics at the room temperature and heat resistance, than typical for the products produced by traditional technology. Creation of specialized vertical presses providing low rates of deformation as well as their equipment by vacuum mechanizms which permit to use a tool from molybdenum alloys is necessary for successful introduction into production of the processes of plastic metal working under conditions of superplasticity

  6. An investigation of neutron irradiation test on superplastic zirconia-ceramic materials

    International Nuclear Information System (INIS)

    Shibata, Taiju; Ishihara, Masahiro; Baba, Shinichi; Hayashi, Kimio

    2000-05-01

    A neutron irradiation test on superplastic ceramic materials at high temperature has been proposed as an innovative basic research on high-temperature engineering using the High Temperature Engineering Test Reactor (HTTR). For the effective execution of the test, we reviewed the superplastic deformation mechanism of ceramic materials and discussed neutron irradiation effects on the superplastic deformation process of stabilized Tetragonal Zirconia Polycrystal (TZP), which is a representative superplastic ceramic material. As a result, we pointed out that the decrease in the activation energy for superplastic deformation is expected by the radiation-enhanced diffusion. We selected a fast neutron fluence of 5x10 20 n/cm 2 and an irradiation temperature of about 600degC as test conditions for the first irradiation test on TZP and decided to perform a preliminary irradiation test by the Japan Materials Testing Reactor (JMTR). Moreover, we estimated the radioactivity of irradiated TZP and indicated that it is in the order of 10 10 Bq/g (about 0.3 Ci/g) immediately after irradiation to a thermal neutron fluence of 3x10 20 n/cm 2 and that it decays to about 1/100 in a year. (author)

  7. Influence of hydrogen additions on high-temperature superplasticity of titanium alloys

    International Nuclear Information System (INIS)

    Lederich, R.J.; Sastry, S.M.L.

    1982-01-01

    The effects of the addition of up to 1.0 wt pct hydrogen as a transient alloying element on the superplastic formability (SPF) of fine-grained, equiaxed Ti-6Al-4V (Ti-64) and duplex-annealed Ti-6Al-2Sn-4Zr-2Mo (Ti-6242) were determined. Small amounts of internal hydrogen greatly improve the SPF of the alloys. Formability at 720-900 C was evaluated by an instrumented cone-forming test with continuous monitoring of strain with time. Argon/1 pct hydrogen and argon/4 pct hydrogen gas mixtures were used for charging the alloys with hydrogen as well as for superplastic forming. Hydrogen additions lower the beta-transus temperature of alpha-beta titanium alloys, and the proportions of the alpha and beta phases required for optimum superplasticity can thus be obtained at lower temperatures in hydrogen-modified alloys than in standard alloys. The increased amount of beta phase in the hydrogen-modified titanium alloys reduces the grain growth rates at forming temperature, thus reducing the time-dependent decrease in superplastic strain rate at constant stress or the increase in flow stress at constant strain rate. Process parameters for superplastic forming of Ti-64 and Ti-6242 using argon-hydrogen gas mixtures were determined. 8 references

  8. Experimental and FE simulation validation of sheet thickness optimization in superplastic forming of Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kumaresan, G.; Jothilingam, A. [Anna University, Chennai (India)

    2016-07-15

    Superplasticity is the ability of a polycrystalline materials to exhibit very large elongations without necking prior to failure. In this paper, the superplastic forming potential of fine grained 7075 aluminium alloy was studied. The process parameters like pressure, forming time and initial sheet thickness were selected, using the design of experiments technique. The same condition of formation process was attempted in the finite element simulation using ABAQUS software. The deviation of the thickness distribution between the simulation and experiment was made and the variation lies within 8%.

  9. Superplastic properties of an Al-2.4Mg-1.8Li-0.5Sc alloy

    International Nuclear Information System (INIS)

    Bradley, E.L. III; Morris, J.W. Jr.

    1991-01-01

    This paper reports that there is a need in the aerospace industry for structural, superplastic aluminum alloys that are formable at strain-rates greater than 10 -3 s -1 in order for the economic benefits of superplastic forming to be realized. The standard, structural, superplastic aluminum alloy in the aerospace industry is 7475, which has an optimum forming strain-rate near 10 -4 s -1 . Thus, research has been focused on modifying the microstructures of wrought Al-Li alloys such as 2090 and 8090 into superplastically formable (SPF) microstructures with improved properties, but the results have not been completely successful. Superplastic alloys with high strengths have been produced from the Al-Mg-Sc system. These alloys are strengthened by thermomechanical processing which precipitates small, coherent Al 3 Sc particles and increases the dislocation density of the material. The Mg is in solid solution and improves the work hardening capability of these alloys. Because superplastic forming is carried out at relatively high temperatures, recovery processes eliminate the dislocation strengthening resulting from the rolling and overage the precipitates. Lithium provides the most promising choice since it forms the ordered coherent precipitate δ (Al 3 Li), lowers the density, and increases the stiffness of aluminum alloys

  10. Strain and strain-rate hardening characteristics of a superplastic Al-Li-Cu-Zr alloy

    International Nuclear Information System (INIS)

    Ash, B.A.; Hamilton, C.H.

    1988-01-01

    A number of alloys based on the composition of Al-Li-Zr have been shown to be superplastic under at least one of two different microstructural conditions: 1. fully recrystallized to a fine, stable grain size, and 2. warm- or cold-worked and unrecrystallized prior to superplastic deformation. For the latter case, static recrystallization was impaired by the presence of fine Al 3 Zr particles, and dynamic recrystallization was observed to occur during superplastic deformation in which the heavily worked microstructure evolved into a fine grained fully recrystallized microstructure. This process is observed in other Al alloys as well, such as the Al-Cu-Zr alloys (Supral alloys), Al-Zn-Mg-Zr alloys, Al-Mn-Zr alloys, and Al-Mg-Mn alloys where the dynamic recrystallization has been suggested to be a continuous reaction in which recrystallization occurs by a gradual and homogeneous process during deformation rather than by the more common nucleation and growth process. Experimental observations of continuous recrystallization show development of a subgrain structure which coarsens continuously while deformation proceeds, with a concurrent increase in the misorientation angle between adjacent subgrains which ultimately approaches that of a high-angle boundary, characteristic of a fully- recrystallized microstructure. During the first 50 to 300% deformation, the microstructure evolves from the heavily worked to a fully recrystallized microstructure after which the fully recrystallized microstructure apparently exhibits the typical micro-grain superplastic characteristics. Superplasticity under continuous dynamic recrystallization is of interest both from scientific and technological standpoints since the rates at which superplastic deformation can be obtained are often higher than those for the fully recrystallized microstructures

  11. Superplastic Deformation of TC6 Alloy

    Directory of Open Access Journals (Sweden)

    DING Ling

    2016-12-01

    Full Text Available The superplastic tensile tests of TC6 alloy were conducted in the temperature range of 800-900℃ by using the maximum m value superplasticity deformation (Max m SPD method and the constant strain rate deformation method at the strain rate range of 0.0001-0.1 s-1. The stress-strain curve of the tensile tests was obtained and the microstructure near the fracture were analyzed by metallographic microscope. The result shows that the superplasticity of TC6 alloy is excellent, and the elongation increases first and then decreases with the increase of strain rate or temperature. When the temperature is 850℃ and strain rate is 0.001 s-1 at constant stain rate tensile tests, the elongation reaches up to 993%. However, the elongation using Max m SPD method at 850℃ is 1353%. It is shown that the material can achieve better superplasticity by using Max m SPD tensile compared to constant stain rate tensile under the same temperature. The superplastic deformation of TC6 alloy can enhance the dynamic recrystallization behavior significantly, the dynamic recrystallization behavior is promoted when strain rate and temperature are increased.

  12. Superplastic ceramics and intermetallics and their potential applications

    International Nuclear Information System (INIS)

    Wadsworth, J.; Nieh, T.G.

    1994-11-01

    Recent advances in the basic understanding of superplasticity and superplastic forming of ceramics and intermetallics are reviewed. Fine-grained superplastic ceramics, including yttria-stabilized tetragonal zirconia polycrystal, Y- or MgO-doped Al 2 O 3 Hydroxyapatite, β-spodumene glass ceramics, Al 2 0 3 -YTZP two-phase composites, SiC-Si 3 N 4 and Fe-Fe 3 C composites, are discussed. Superplasticity in the nickel-base (e.g., Ni 3 Al and Ni 3 Si) and titanium-base intermetallics (TiAl and T1 3 Al), is described. Deformation mechanisms as well as microstructural requirements and effects such as grain size, grain growth, and grain-boundary phases, on the superplastic deformation behavior am addressed. Factors that control the superplastic tensile elongation of ceramics are discussed. Superplastic forming, and particularly biaxial gas-pressure forming, of several ceramics and intermetallics are presented with comments on the likelihood of commercial application

  13. Thermo-mechanical treatment for improvement of superplasticity of SUS304; SUS304 no chososei kyodo kaizen no tame no kako netsu shori

    Energy Technology Data Exchange (ETDEWEB)

    Kato, M.; Torisaka, Y. [Mechanical Engineering Lab., Tokyo (Japan)

    1998-01-25

    Thermo-mechanical treatment was given to improve further the superplastic behavior of SUS 304 stainless steel. In the SUS 304, martensite phase produced by the processing induced transformation may be reversely transformed to the primary austenite phase by high-temperature heating. Crystal grain size is micronized to 1 {mu} m by combining this reverse transformation and recrystallization of the austenite phase. However, the straining rate at that time is as extremely low as 1 times 10 {sup -4}/s or lower, which is insufficient for an industrial material. Therefore, the SUS 304 processed as described above was given again a series of thermo-mechanical treatment of the similar forced cold processing and annealing to ultra-micronize the crystalline particles. Majority of the crystalline particles have come to have a grain size of several hundred nm. This test piece showed a total elongation of 400% or more at a test temperature of 973 K and a straining rate of 1.8 times 10 {sup -3}/s or lower. In addition, the straining rate sensitivity index `m` at that time was 0.45 or higher. The superplastic deformation of the SUS 304 has a high possibility of being governed by dynamic recrystallization. 4 refs., 7 figs., 1 tab.

  14. Dual-phase ULCB steels thermomechanically processed

    International Nuclear Information System (INIS)

    Lis, A.K.; Lis, J.

    2001-01-01

    The design philosophy of the processing of dual-phase (D-P) ultra low carbon steels (ULCB) by thermomechanical treatment has been briefly discussed. Modelling of the structure evolution during thermomechanical rolling of ULCB steel was based upon the established empirical equations for yield flow at different conditions of: deformation temperatures, strain rates and stresses for applied amount of deformation during hot deformation compression tests. The critical amount of deformation needed for the occurrence of dynamic or static recrystallization was determined. The dependence of grain refinement of the acicular bainitic and polygonal ferrite of the accelerated cooling and amount of stored energy of deformation in steel has been evaluated. Effect of the decreasing of the finishing temperature of thermomechanical processing on the increase of the impact toughness of dual-phase microstructure consisted of the bainitie-martensite islands in the ferrite matrix has been shown. The effect of ageing process after thermomechanical rolling of heavy plates on fracture toughness values of J 0.2 for ULCB-Ni steels has been established from cod tests measurements. New low cost technology of rolling of ULCB steels dual-phase is proposed. (author)

  15. Development of Weldable Superplastic Forming Aluminum Alloy Sheet Final Report CRADA No. TC-1086-95

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Sun, T. C. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-11-01

    Numerous applications could exist for superplastic formable, weldable aluminum alloys in the automotive, aerospace, architectural, and construction industries. In this project, LLNL and Kaiser worked with the Institute for Metals Superplasticity Problems to develop and evaluate weldable superplastic alloys.

  16. Electrolytic plasma processing of steel surfaces

    International Nuclear Information System (INIS)

    Bejar, M.A; Araya, R.N; Baeza, B

    2006-01-01

    The thermo-chemical treatments of steels with plasma is normally carried out in low-pressure ionized gaseous atmospheres. Among the treatments used most often are: nitruration, carburization and boronized. A plasma can also generate at atmospheric pressure. One way to produce it is with an electrochemical cell that works at a relatively high inter-electrode voltage and under conditions of heavy gas generation. This type of plasma is known as electrolytic plasma. This work studies the feasibility of using electrolytic plasma for the surface processing of steels. Two processes were selected: boronized and nitruration., for the hardening of two types of steel: one with low carbon (1020) and one with low alloy (4140). In the case of the nitruration, the 1020 steel was first aluminized. The electrolytes were aqueous solutions of borax for the boronizing and urea for the nitruration. The electrolytic plasmas were classified qualitatively, in relation with their luminosity by low, medium and high intensity. The boronizing was carried out with low intensity plasmas for a period of one hour. The nitruration was performed with plasmas of different intensities and for period of a few minutes to half an hour. The test pieces processed by electrolytic plasma were characterized by micro-hardness tests and X-ray diffraction. The maximum surface hardnesses obtained for the 1020 and 4140 steels were the following: 300 and 700 HV for the boronizing, and 1650 and 1200 HV for the nitruration, respectively. The utilization of an electrolytic plasma permits the surface processing of steels, noticeably increasing their hardness. With this type of plasma some thermo-chemical surface treatments can be done very rapidly as well (CW)

  17. Superplastic Forming/Adhesive Bonding of Aluminum (SPF/AB) Multi-Sheet Structures

    Science.gov (United States)

    Wagner, John A. (Technical Monitor); Will, Jeff D.; Cotton, James D.

    2003-01-01

    A significant fraction of airframe structure consists of stiffened panels that are costly and difficult to fabricate. This program explored a potentially lower-cost processing route for producing such panels. The alternative process sought to apply concurrent superplastic forming and adhesive bonding of aluminum alloy sheets. Processing conditions were chosen to balance adequate superplasticity of the alloy with thermal stability of the adhesive. As a first objective, an air-quenchable, superplastic aluminum-lithium alloy and a low-volatile content, low-viscosity adhesive with compatible forming/curing cycles were identified. A four-sheet forming pack was assembled which consisted of a welded two-sheet core separated from the face sheets by a layer of adhesive. Despite some preliminary success, of over 30 forming trials none was completely successful. The main problem was inadequate superplasticity in the heat-affected zones of the rib welds, which generally fractured prior to completion of the forming cycle. The welds are a necessary component in producing internal ribs by the 'four-sheet' process. Other challenges, such as surface preparation and adhesive bonding, were adequately solved. But without the larger issue of tearing at the weld locations, complex panel fabrication by SPF/AB does not appear viable.

  18. Advanced coking process control at Rautaruukki Steel

    Energy Technology Data Exchange (ETDEWEB)

    Ritamaki, O.; Luhtaniemi, H. [Rautaruukki Engineering (Finland)

    1999-12-01

    The paper presents the latest development of the Coking Process Management System (CPMS) at Raahe Steel. The latest third generation system is based on the previous system with the addition of fuzzy logic controllers. (The previous second generation system was based simultaneous feed forward and feedback control.) The system development has resulted in balanced coke oven battery heating, decreased variation in process regulation between shifts and increase of process information for operators. The economic results are very satisfactory. 7 figs.

  19. Superplasticity and grain boundary character distribution in overaged Al-Li-Cu-Mg-Zr alloy

    International Nuclear Information System (INIS)

    Avramovic-Cingara, G.; Aust, K.T.; Perovic, D.D.; McQueen, H.J.

    1995-01-01

    Samples of 8091 alloy were subjected to a thermomechanical processing (TMP) treatment that included the following stages: overaging before deformation, multistage deformation at 300 deg C and strain rate change tests for superplasticity. Torsional deformation was utilized both to develop the refined microstructure and to test for superplasticity. The strain rate sensitivity, m, of the material ranged between 0.30 and 0.45 at 450 deg C for strain rates between 8 x 10 -2 and 10 -3 s -1 . The grain boundary character distribution (GBCD) of thermomechanically processed Al-Li-Cu-Mg-Zr (8091) alloy, which develops good superplastic response, has been determined by an electron backscattering diffraction technique (EBSD). All grain boundaries have been classified into one of three categories in terms of Σ values : low angle, coincidence site lattice and random high angle boundaries. Quantitative studies of grain boundary character were done after various processing stages to obtain evidence about structure evolution and indicate an increase in Σ boundary frequency following TMP. Selected area electron diffraction examination (SAD) gave evidence about the refined structure, in which the grain boundary misorientation increased EBSD how the grain boundary character was changed to high Σ values. TEM analyses indicate that the T 2 phase is responsible for substructure stabilization. There is no evidence of cavity formation during superplastic deformation by torsion, which suggests that cavity nucleation is strongly influenced by the nature of stress. (author). 32 refs., 3 tabs., 9 figs

  20. Statistical analysis of the description accuracy of dependence of flow stresses upon the deformation rate in the state of superplasticity by phenomenological equations

    International Nuclear Information System (INIS)

    Bojtsov, V.V.; Tsepin, M.A.; Karpilyanskij, N.N.; Ershov, A.N.

    1982-01-01

    Results of statistical analysis of the description accuracy of superplasticity S-form curve by different analytic expressions, suggested on the basis of phenomenological and metallophysical concepts about the nature of superplastic deformation, are given. Experimental investigations into the dependence of flow stresses on the deformation rate were conducted on VT3-1 two-phase titanium alloy. Test samples were cut out of a rod, 30 mm in diameter, produced by lengthwise rolling in α+#betta#-region. Optimal temperature of superplasticity manifestation was determined by the method of stress relaxation from a relaxation time value to a given stress. It was established that the Smirnov phemonemological equation describes in the best way the rate dependence of flow stress of superplastic material. This equation can be used for solution of problems of studying mechanism, physical nature of superplastic deformation, analysing strain-stress state and the structure of deformation zone during the processes of pressure shaping of superplastic materials, when considerably wide range (in the limits of 7-8 orders) of deformation rate variation takes place

  1. Wonderland of ceramics superplasticity; Ceramics chososei no sekai

    Energy Technology Data Exchange (ETDEWEB)

    Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

    1995-07-01

    It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

  2. Rapid Thermal Processing to Enhance Steel Toughness.

    Science.gov (United States)

    Judge, V K; Speer, J G; Clarke, K D; Findley, K O; Clarke, A J

    2018-01-11

    Quenching and Tempering (Q&T) has been utilized for decades to alter steel mechanical properties, particularly strength and toughness. While tempering typically increases toughness, a well-established phenomenon called tempered martensite embrittlement (TME) is known to occur during conventional Q&T. Here we show that short-time, rapid tempering can overcome TME to produce unprecedented property combinations that cannot be attained by conventional Q&T. Toughness is enhanced over 43% at a strength level of 1.7 GPa and strength is improved over 0.5 GPa at an impact toughness of 30 J. We also show that hardness and the tempering parameter (TP), developed by Holloman and Jaffe in 1945 and ubiquitous within the field, is insufficient for characterizing measured strengths, toughnesses, and microstructural conditions after rapid processing. Rapid tempering by energy-saving manufacturing processes like induction heating creates the opportunity for new Q&T steels for energy, defense, and transportation applications.

  3. Process to Continuously Melt, Refine and Cast High Quality Steel

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    The purpose of this project is to conduct research and development targeted at designing a revolutionary steelmaking process. This process will deliver high quality steel from scrap to the casting mold in one continuous process and will be safer, more productive, and less capital intensive to build and operate than conventional steelmaking. The new process will produce higher quality steel faster than traditional batch processes while consuming less energy and other resources.

  4. Superplastic forming and diffusion bonding: Progress and trends

    Directory of Open Access Journals (Sweden)

    Zhiqiang Li

    2015-01-01

    Full Text Available This paper summarized recent progress in metal superplasticity and the application of Superplastic Forming/Diffusion Bonding (SPF/DB or SPF/Welding in typical structures. Various aerospace components such as three dimensional lattice structures made by SPF/DB have been demonstrated. In addition, some newly developed technologies, such as melt droplet spreading/thermo-mechanical forming (MDS/TMF, were also included. Finally, the future potential of SPF/DB technology was predicted.

  5. Innovative processing for improved electrical steel properties

    Directory of Open Access Journals (Sweden)

    Schneider, J.

    2010-10-01

    Full Text Available Electrical steel grades are the normal construction material for electrical motors and transformers because of their enhanced soft magnetic properties. One of the current trends in their production aims for increasing the silicon and/or aluminum concentration (above 3 wt % to reduce magnetic losses through increased electrical resistivity. This is very difficult to realize by conventional processing, mainly because of cracking during cold rolling. An alternative production route is proposed that raises the silicon and/or aluminum concentration by surface deposition of silicon and/or aluminum on a low-Si/low-Al steel substrate, e.g. by a short immersion in a molten Al-Si bath, followed by its diffusion into the bulk during subsequent annealing. This diffusion substantially modifies the microstructural features and therefore affects the mechanical and magnetic properties. Results of research efforts to optimize this production route and to understand the mechanisms and effects of the structural changes are presented and discussed.Los aceros eléctricos se usan, normalmente, en la construcción de motores eléctricos y transformadores debido a sus suaves propiedades magnéticas. Una de las tendencias actuales es producir aceros con contenidos mayores de silicio y/o aluminio (por encima de un 3 %, en peso para reducir las pérdidas magnéticas a través del incremento de la resistividad eléctrica. Una de las desventajas de producir este tipo de aceros con altos contenidos de silicio y/o aluminio es el agrietamiento producido en el material durante el proceso de laminado en frío. Para incrementar el contenido de silicio y/o aluminio en aceros con bajos contenidos de estos elementos de aleación, se sugiere un procedimiento alternativo de producción que se basa, fundamentalmente, en depositar un recubrimiento rico en silicio y/o aluminio, en la superficie del acero. Por ejemplo, uno de los métodos utilizados es sumergir el material en una aleaci

  6. Cavity closure during compression between semi-closed die using superplastic tin-lead alloy

    International Nuclear Information System (INIS)

    Zaid, A. I. O.; Al-Tamimi, M. M.

    2013-01-01

    Superplasticity is a feature of a material or alloy, which allows the material to deform plastically to an extremely large strain at low values of stress under certain loading conditions of strain rate and temperature. Eutectic tin-lead alloy is a practical material for research investigations as it possesses a superplastic behavior at room temperature and low strain rate which makes it a useful tool in simulating the ordinary engineering materials at high strain rate and temperature, and has been extensively used as a model material. In this paper, superplastic tin-lead alloy was used at room temperature to simulate the closure of cavities in steels at high temperatures in the hot region under dynamic loading (high strain rate) under the effect of compressive loads using semi-closed dies (modified dies) with 45 degree inclination and compare the results from these dies with those of flat platens (open dies) published previously. Hollow specimens having different values of bore diameter (Db) to outer diameter (Dout), of the same height and volume were investigated under 40% height reduction. The cavity closure for each specimen was determined. Comparison is made between flat platens and semi-closed dies regarding cavity closure based on bore diameter, bore volume, reduction percentage in bore diameter and reduction percentage in bore volume, at the 40% reduction in height. It was found that modifying the platens (45 degree inclination) resulted in lower values of bore diameters and volume i.e. higher values of reduction in bore diameters and volumes percentages irrespective of the value of bore diameter and the ratio of Db/Dout. (author)

  7. ASPECTS REGARDING MECHANICAL PROCESSING OF STEELS FOR MAGNETS, NDFEB BASED

    Directory of Open Access Journals (Sweden)

    MELANIA TĂMAŞ

    2015-05-01

    Full Text Available This paper presents experimental research concerning the behavior on cutting by turning of steels for magnets NdFeB based. In this context, cutting by rough turning of steels magnet neodymium and boron ferrite based were performed. Turning processing with the values of the cutting parameters recommended by European Union and Sandvik Coromant company rules, taking into account the chemical composition of the processed material and cutting tool were performed. The tables have been drawn up with different values of the cutting parameters. By comparing these data it can be concluded that steels for permanent magnets, NdFeB based have acceptable behavior, the process by rough turning. A full assessment of the optimization of the cutting by turning process of steels for permanent magnet, NdFeB base will result from subsequent experimental research that will take into account the wear of cutting tools and quality (roughness of processed surface.

  8. Mechanical experiments on the superplastic material ALNOVI-1, including leak information

    International Nuclear Information System (INIS)

    Snippe, Q.H.C.; Meinders, T.

    2011-01-01

    forming process. Such a pressure postpones the nucleation and growth of internal cavities, which means that higher plastic strains can be reached before failure. Results from these experiments showed that at higher hydrostatic pressures, higher bulges were made. All these bulges were leak tested, showing also that higher hydrostatic pressures lead to a lower void volume fraction at higher hydrostatic pressures, since these bulges were more leak tight at the same bulge height than bulges made without the application of this pressure. This article describes the setup and results of the uniaxial (tensile) and biaxial (bulging) experiments on the superplastic aluminium ALNOVI-1.

  9. Surface modification of hydroturbine steel using friction stir processing

    Science.gov (United States)

    Grewal, H. S.; Arora, H. S.; Singh, H.; Agrawal, A.

    2013-03-01

    Friction stir processing (FSP) has proved to be a viable tool for enhancing the mechanical properties of materials, however, the major focus has been upon improving the bulk properties of light metals and their alloys. Hydroturbines are susceptible to damage owing to slurry and cavitation erosion. In this study, FSP of a commonly employed hydroturbine steel, 13Cr4Ni was undertaken. Microstructural characterization of the processed steel was conducted using optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and electron back scatter diffraction (EBSD) techniques. Mechanical characterization of the steel was undertaken in terms of microhardness and resistance to cavitation erosion (CE). FSP resulted in the refinement of the microstructure with reduction in grain size by a factor of 10. EBSD results confirmed the existence of submicron and ultrafine grained microstructure. The microhardness of the steel was found to enhance by 2.6 times after processing. The processed steel also showed 2.4 times higher resistance against cavitation erosion in comparison to unprocessed steel. The primary erosion mechanism for both the steels was identical in nature, with plastic deformation responsible for the loss of material.

  10. Superplasticity and joining of zirconia-based ceramics

    International Nuclear Information System (INIS)

    Dominguez-Rodriguez, A.; Gutierrez-Mora, F.; Jimenez-Melendo, M.; Chaim, R.; Routbort, J. L.

    1999-01-01

    Steady-state creep and joining of alumina/zirconia composites containing alumina volume fractions of 20, 60, and 85% have been investigated between 1,250 and 1,350 C. Superplasticity of these compounds is controlled by grain-boundary sliding and the creep rate is a function of alumina volume fraction, not grain size. Using the principles of superplasticity, pieces of the composite have been joined by applying the stress required to achieve 5 to 10% strain to form a strong interface at temperatures as low as 1,200 C

  11. Deformation of superplastic alloys at relatively low strain rates

    International Nuclear Information System (INIS)

    Grivas, D.

    1978-02-01

    The superplastic and sub-superplastic creep properties of Pb-Sn eutectic and Al-Zn eutectoid alloys were studied. Various thermomechanical treatments we tested to check the possibilities of whether the subsuperplastic deformation mechanism is affected by these treatments. All thermomechanical histories were found to reveal the same stress exponent, which is believed to be indicative of the predominant mechanism. The mechanical data in the low stress region lead us to suggest that dislocation glide is the predominant mechanism in this region. At higher stresses extensive grain boundary sliding takes place and the dislocation movement is directed to relieve the stress concentration developed by the grain movement

  12. Superplasticity and joining of zirconia-based ceramics

    International Nuclear Information System (INIS)

    Gutierrez-Mora, F.; Dominguez-Rodriguez, A.; Jimenez-Melendo, M.; Chaim, R.; Ravi, G.B.; Routbort, J.L.

    2000-01-01

    Steady-state creep and joining of alumina/zirconia composites containing alumina volume fractions of 20, 60 and 85% have been investigated between 1,250 and 1,350 C. Superplasticity of these compounds is controlled by grain-boundary sliding and the creep rate is a function of alumina volume fraction, not grain size. Using the principles of superplasticity, pieces of the composite have been joined by applying the stress required to achieve 5 to 10% strain to form a strong interface at temperatures as low as 1,200 C

  13. Corrosion behaviour of some conventional stainless steels in electrolyzing process

    Directory of Open Access Journals (Sweden)

    Amal NASSAR

    2015-12-01

    Full Text Available In this study, attempts were made to increase the amount of hydrogen generated from the water electrolysis process. Some conventional stainless steels (316; 409; 410 and 430 were used as anode and cathode in electrolysis process. Further study was carried out on the corrosion trend in all the investigated metals. It is observed that the electrode material can effect on the amount of hydrogen generate by electrolyzing process and metal composition of the stainless steels effects on the rate of corrosion.

  14. Estimation of CO2 emission for each process in the Japanese steel industry: a process analysis

    International Nuclear Information System (INIS)

    Sakamoto, Y.; Tonooka, Y.

    2000-01-01

    The CO 2 emission for each process in the Japanese steel industry is estimated by a process analysis using statistical data in order to evaluate the possibility of reducing CO 2 emissions. The emission factor of CO 2 for each product and also for crude steel produced from an integrated steel plant route and an electric arc furnaces route is estimated and compared. The CO 2 emissions can be estimated from production amounts of products for each process and for crude steel. The CO 2 emission of blast furnaces is the largest and that of rolling and piping follows. The emission factor of CO 2 of crude steel produced from an integrated steel plant route is approximately 3.8 times as high as that produced via an electric arc furnace route. (Author)

  15. Quality of structural steel melted by single-slag process

    International Nuclear Information System (INIS)

    Levin, A.M.; Andreev, V.I.; Monastyrskij, A.V.; Drozdova, M.F.; Pashchenko, V.E.; Orzhekh, M.B.

    1982-01-01

    The 40Kh and 12KhN3A steels were used to compare the quality of the metal manufactured according to several variants of a single-slag process with the metal of a conventional melting technology. Investigation results show, that a single-slag process metal has higher sulfides and oxides contents as well as an increased anisotropy of mechanical properties while its tendency to flake formation is weaker due to a less degree of gas saturation. It is marked that anisotropy in the properties and a sulfide content may be decreased by out-of-furnace treatment of steels

  16. Modeling the Gas Nitriding Process of Low Alloy Steels

    Science.gov (United States)

    Yang, M.; Zimmerman, C.; Donahue, D.; Sisson, R. D.

    2013-07-01

    The effort to simulate the nitriding process has been ongoing for the last 20 years. Most of the work has been done to simulate the nitriding process of pure iron. In the present work a series of experiments have been done to understand the effects of the nitriding process parameters such as the nitriding potential, temperature, and time as well as surface condition on the gas nitriding process for the steels. The compound layer growth model has been developed to simulate the nitriding process of AISI 4140 steel. In this paper the fundamentals of the model are presented and discussed including the kinetics of compound layer growth and the determination of the nitrogen diffusivity in the diffusion zone. The excellent agreements have been achieved for both as-washed and pre-oxided nitrided AISI 4140 between the experimental data and simulation results. The nitrogen diffusivity in the diffusion zone is determined to be constant and only depends on the nitriding temperature, which is ~5 × 10-9 cm2/s at 548 °C. It proves the concept of utilizing the compound layer growth model in other steels. The nitriding process of various steels can thus be modeled and predicted in the future.

  17. Constitutive Equation with Varying Parameters for Superplastic Flow Behavior

    Science.gov (United States)

    Guan, Zhiping; Ren, Mingwen; Jia, Hongjie; Zhao, Po; Ma, Pinkui

    2014-03-01

    In this study, constitutive equations for superplastic materials with an extra large elongation were investigated through mechanical analysis. From the view of phenomenology, firstly, some traditional empirical constitutive relations were standardized by restricting some strain paths and parameter conditions, and the coefficients in these relations were strictly given new mechanical definitions. Subsequently, a new, general constitutive equation with varying parameters was theoretically deduced based on the general mechanical equation of state. The superplastic tension test data of Zn-5%Al alloy at 340 °C under strain rates, velocities, and loads were employed for building a new constitutive equation and examining its validity. Analysis results indicated that the constitutive equation with varying parameters could characterize superplastic flow behavior in practical superplastic forming with high prediction accuracy and without any restriction of strain path or deformation condition, showing good industrial or scientific interest. On the contrary, those empirical equations have low prediction capabilities due to constant parameters and poor applicability because of the limit of special strain path or parameter conditions based on strict phenomenology.

  18. Superplasticity - A Fundamental Investigation on Deformation Mechanism and Cavitation Phenomena.

    Science.gov (United States)

    1988-02-15

    1984) 18, 773-776. 5. T.G. Nieh, C.A. Henshall and J. Wadsworth, Scripta Metall., (1984) 8, 1405-1408. 6. C. Carry and A. Mocellin , Superplasticity, B...Baudelet and M. Suery eds., Centre Nationale de la Recherche, Paris, 1985, pp. 16.1-16.19. e 7. C. Carry and A. Mocellin , J. Amer. Cer. Soc., (1986

  19. Development of Alloy Coating Process of Steel Pipe for Seawater service

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jong Man; Kwon, Taeg Kyu; Lee, Sang Hyeog [Daewoo Shipbuilding and Marine Engineering Co., Ltd., Okpo (Korea)

    2001-02-01

    The new alloy coating process was developed to apply steel pipe for seawater service. This process consists of Zn-Al hot-dip coating treatment immediately following after normal galvanizing treatment. The alloy coating process formed double layer after surface treatment, and the surface layer was similar to that of Galfan steel and the intermetallic layer was also similar to that of aluminized steel. The alloy coating layer protect steel pipe galvanically and provide steel pipe with high resistance to general corrosion of seawater. This new alloy coated steel pipe had also good weldability and adhesion strength of paints compared to galvanized steel. 5 refs., 14 figs.

  20. Effect of preliminary oxidation on process of steel carburization

    Energy Technology Data Exchange (ETDEWEB)

    Devochkin, O V; Vorontsov, E S; Filonov, V N [Voronezhskij Politekhnicheskij Inst. (USSR)

    1975-01-01

    Effects of preliminary oxidation of the metal surface and its subsequent reduction steel cementation were studied. The samples with interferentionally coloured oxide film on the surface had deeper carbonated layer than those without film. The kinetics of carbonation process and the mechanism proposed for this phenomenon are given.

  1. Analysis of the work-hardening process in spheroidized steels

    International Nuclear Information System (INIS)

    Pacheco, J.L.

    1981-07-01

    An elementary model for the work-hardening process in duplex-structures steels (ferrite - spheroidite) is proposed and tested on low, medium and high carbon content, which seems to give good results concerning the influence of the volume fraction and particle size of the second phase on the work-hardening behaviour. (Author) [pt

  2. Processing and impact properties of steel based laminated composites

    International Nuclear Information System (INIS)

    Carreno, F.; Pozuelo, M.; Chao, J.; Ruano, O. A.

    2001-01-01

    A seven layers steel based laminated composite (four ultra-high carbon steel, UHCS, layers and three mild steel, MS layers) has been processed by rolling bonding and its microstructure and impact properties have been studied. Suitable parameters of temperature and thickness reduction were selected to obtain a finer microstructure relative to the original materials components. This finer microstructure induces improved mechanical properties. Charpy impact tests values in both crack arrester and crack divider orientations improve the values of the UHCS constituent materials. Furthermore, the crack arrester orientation value exceed that of the MS material. The delamination, which is controlled by interface bonding, plays a key role defecting the crack, absorbing energy and imposing the nucleation of new cracks in the next materials layers. (Author) 10 refs

  3. Phase state of a Bi-43 wt % Sn superplastic alloy and its changes under the effect of external mechanical stresses and aging

    Science.gov (United States)

    Korshak, V. F.; Chushkina, R. A.; Shapovalov, Yu. A.; Mateichenko, P. V.

    2011-07-01

    Samples of a Bi-43 wt % Sn superplastic alloy have been studied by X-ray diffraction in the ascast state, after compression of as-cast samples to ˜70% on a hydraulic press, after aging in the as-cast and preliminarily compressed state, and using samples deformed under superplastic conditions. The X-ray diffraction studies have been carried out using a DRON-2.0 diffractometer in Cu Kα radiation. The samples aged and deformed under superplasticity conditions have been studied using electron-microprobe analysis in a JSM-820 scanning electron microscope equipped with a LINK AN/85S EDX system. It has been found that the initial structural-phase state of the alloy was amorphous-crystalline. Causes that lead to a change in this state upon deformation and aging are discussed. A conclusion is made that the superplasticity effect manifests itself against the background of processes that are stipulated by the tendency of the initially metastable alloy to phase equilibrium similarly to what is observed in the Sn-38 wt % Pb eutectic alloy studied earlier.

  4. Stability analysis and finite element simulations of superplastic forming in the presence of hydrostatic pressure

    Science.gov (United States)

    Nazzal, M. A.

    2018-04-01

    It is established that some superplastic materials undergo significant cavitation during deformation. In this work, stability analysis for the superplastic copper based alloy Coronze-638 at 550 °C based on Hart's definition of stable plastic deformation and finite element simulations for the balanced biaxial loading case are carried out to study the effects of hydrostatic pressure on cavitation evolution during superplastic forming. The finite element results show that imposing hydrostatic pressure yields to a reduction in cavitation growth.

  5. Processing and refinement of steel microstructure images for assisting in computerized heat treatment of plain carbon steel

    Science.gov (United States)

    Gupta, Shubhank; Panda, Aditi; Naskar, Ruchira; Mishra, Dinesh Kumar; Pal, Snehanshu

    2017-11-01

    Steels are alloys of iron and carbon, widely used in construction and other applications. The evolution of steel microstructure through various heat treatment processes is an important factor in controlling properties and performance of steel. Extensive experimentations have been performed to enhance the properties of steel by customizing heat treatment processes. However, experimental analyses are always associated with high resource requirements in terms of cost and time. As an alternative solution, we propose an image processing-based technique for refinement of raw plain carbon steel microstructure images, into a digital form, usable in experiments related to heat treatment processes of steel in diverse applications. The proposed work follows the conventional steps practiced by materials engineers in manual refinement of steel images; and it appropriately utilizes basic image processing techniques (including filtering, segmentation, opening, and clustering) to automate the whole process. The proposed refinement of steel microstructure images is aimed to enable computer-aided simulations of heat treatment of plain carbon steel, in a timely and cost-efficient manner; hence it is beneficial for the materials and metallurgy industry. Our experimental results prove the efficiency and effectiveness of the proposed technique.

  6. Thin slab processing of acicular ferrite steels with high toughness

    Energy Technology Data Exchange (ETDEWEB)

    Reip, Carl-Peter; Hennig, Wolfgang; Hagmann, Rolf [SMS Demag Aktiengesellschaft, Duesseldorf (Germany); Sabrudin, Bin Mohamad Suren; Susanta, Ghosh; Lee, Weng Lan [Megasteel Sdn Bhd, Banting (Malaysia)

    2005-07-01

    Near-net-shape casting processes today represent an important option in steelmaking. High productivity and low production cost as well as the variety of steel grades that can be produced plus an excellent product quality are key factors for the acceptance of such processes in markets all over the world. Today's research focuses on the production of pipe steel with special requirements in terms of toughness at low temperatures. The subject article describes the production of hot strip made from acicular ferritic / bainitic steel grades using the CSP thin-slab technology. In addition, the resulting strength and toughness levels as a function of the alloying concepts are discussed. Optimal control of the CSP process allows the production of higher-strength hot-rolled steel grades with a fine-grain acicular-ferritic/bainitic microstructure. Hot strip produced in this way is characterized by a high toughness at low temperatures. In a drop weight tear test, transition temperatures of up to -50 deg C can be achieved with a shear-fracture share of 85%. (author)

  7. Effect of strain rate on cavity closure during compression between flat platens using superplastic tin-lead alloy

    International Nuclear Information System (INIS)

    Zaid, A.I.O.; Al-Tamimi, M.M.

    2011-01-01

    Superplasticity is a feature of a material or alloy which allows the material to deform plastically to an extremely large strain at low values of stress under certain loading conditions of strain rate and temperature. Eutectic tin-lead alloy is a practical material for research investigations as it possesses a superplastic behavior at room temperature and low strain rate which makes it a useful tool in simulating the ordinary engineering materials at high strain rate and temperature. This alloy has been extensively used as a model material to simulate behavior of engineering materials at high strain rates and temperatures. In this paper, superplastic tin-lead alloy was used at room temperature to simulate the closure of cavities in steels at high temperatures in the hot region under dynamic loading (high strain rate) under the effect of compressive loads using flat platens (open dies). Hollow specimens having different values of bore diameter (D/sub b/) to outer diameter (D/sub out/), of the same height and volume were investigated under different values of height reduction percentages ranging from 20% to 80% , and the percentage of cavity closure at each reduction percentage was determined. It was found that the cavity closure percentage increases or decreases at slow rate for reduction percentage in height less than 40% and increases more rapidly for reduction percentages in height above this value. Furthermore, specimens having smaller values of ratio (D/sub b//D/sub out/) resulted in higher percentage of cavity closure than specimens having higher ratios at the same value of reduction in height percentage. Complete cavity closure has occurred in specimens having the ratios of 0.1 and 0.2 at 75% reduction in height. (author)

  8. Variation of strain rate sensitivity index of a superplastic aluminum alloy in different testing methods

    Science.gov (United States)

    Majidi, Omid; Jahazi, Mohammad; Bombardier, Nicolas; Samuel, Ehab

    2017-10-01

    The strain rate sensitivity index, m-value, is being applied as a common tool to evaluate the impact of the strain rate on the viscoplastic behaviour of materials. The m-value, as a constant number, has been frequently taken into consideration for modeling material behaviour in the numerical simulation of superplastic forming processes. However, the impact of the testing variables on the measured m-values has not been investigated comprehensively. In this study, the m-value for a superplastic grade of an aluminum alloy (i.e., AA5083) has been investigated. The conditions and the parameters that influence the strain rate sensitivity for the material are compared with three different testing methods, i.e., monotonic uniaxial tension test, strain rate jump test and stress relaxation test. All tests were conducted at elevated temperature (470°C) and at strain rates up to 0.1 s-1. The results show that the m-value is not constant and is highly dependent on the applied strain rate, strain level and testing method.

  9. The effect of the matrix superplastic deformation on interface reaction in fiber-reinforced composites

    International Nuclear Information System (INIS)

    Astanin, V.V.; Imayeva, L.A.

    1995-01-01

    It is known that superplastic deformation affects the processes o solid phases bonding. In particular, the effect of a character of matrix flow upon nucleation and growth of the reaction products at the fiber/matrix interface should be expected during consolidation of the fiber-reinforced composites under superplastic conditions. The matrix material flow in thin clearance (about 20μm) between strengthening fibers is a special feature of composite consolidation. In previous papers, it was shown that the character of the flow in thin specimens, when the specimen thickness is equal to several grain sizes, is very different from that in thick specimens. In this manner the question of the effect of the deformation on the fiber/matrix interface formation is complicated and one should consider the peculiarities of matrix deformation during the composite fabrication and the effect of localization of the deformation on the fiber/matrix interface reaction. In this paper, the authors shall focus on these two problems

  10. Passivation process of X80 pipeline steel in bicarbonate solutions

    Science.gov (United States)

    Zhou, Jian-Long; Li, Xiao-Gang; Du, Cui-Wei; Pan, Ying; Li, Tao; Liu, Qian

    2011-04-01

    The passivation process of X80 pipeline steel in bicarbonate solutions was investigated using potentiodynamic, dynamic electrochemical impedance spectroscopy (DEIS), and Mott-Schottky measurements. The results show that the shape of polarization curves changes with HCO{3/-} concentration. The critical `passive' concentration is 0.009 mol/L HCO{3/-} for X80 pipeline steel in bicarbonate solutions. No anodic current peak exists in HCO3/- solutions when the concentration is lower than 0.009 mol/L, whereas there are one and two anodic current peaks when the HCO3/- concentration ranges from 0.009 to 0.05 mol/L and is higher than 0.1 mol/L, respectively. DEIS measurements show that there exist active dissolution range, transition range, pre-passive range, passive layer formation range, passive range, and trans-passive range for X80 pipeline steel in the 0.1 mol/L HCO{3/-} solutions. The results of DEIS measurements are in complete agreement with the potentiodynamic diagram. An equivalent circuit containing three sub-layers is used to explain the Nyquist plots in the passive range. Analyses are well made for explaining the corresponding fitted capacitance and impedance. The Mott-Schottky plots show that the passive film of X80 pipeline steel is an n-type semiconductor, and capacitance measurements are in good accordance with the results of DEIS experiment.

  11. Simulation of Friction Stir Processing in 304L Stainless Steel

    Directory of Open Access Journals (Sweden)

    Miles M.P.

    2016-01-01

    Full Text Available A major dilemma facing the nuclear industry is repair or replacement of stainless steel reactor components that have been exposed to neutron irradiation. When conventional fusion welding is used for weld repair, the high temperatures and thermal stresses inherent in the process enhance the growth of helium bubbles, causing intergranular cracking in the heat-affected zone (HAZ. Friction stir processing (FSP has potential as a weld repair technique for irradiated stainless steel, because it operates at much lower temperatures than fusion welding, and is therefore less likely to cause cracking in the HAZ. Numerical simulation of the FSP process in 304L stainless steel was performed using an Eulerian finite element approach. Model input required flow stresses for the large range of strain rates and temperatures inherent in the FSP process. Temperature predictions in three locations adjacent to the stir zone were accurate to within 4% of experimentally measure values. Prediction of recrystallized grain size at a location about 6mm behind the tool center was less accurate, because the empirical model employed for the prediction did not account for grain growth that occurred after deformation in the experiment was halted.

  12. Superplastic behavior of coarse-grained aluminum alloys

    NARCIS (Netherlands)

    Chezan, AR; De Hosson, JTM

    2005-01-01

    In this paper we concentrate on the superplastic behavior and the microstructural evolution of two coarse-grained Al alloys: Al-4.4w/oMg and Al-4.4w/oMg-0.4w/oCu. The values for the strain rate sensitivity index and activation energy suggest that solute drag on dislocation motion is an important

  13. The effect of inhomogeneity of microstructure on ducility in superplasticity

    International Nuclear Information System (INIS)

    Manonukul, A.; Dunne, F.P.E.

    1996-01-01

    Finite element cell models have been developed to represent inhomogeneous grain size fields that occur in commercial Ti-6Al-4V. The models are used to investigate the influence of microstructure on superplastic stress-strain behaviour, inhomogeneity of deformation, and on ductility in superplastic deformation. It is shown that increasing the level of initial microstructural inhomogeneity leads to increasing flow stress for given strain, and that the microstructural inhomogeneity leads to inhomogeneous deformation. As superplasticity proceeds, the level of microstructural inhomogeneity diminishes, but the inhomogeneity itself is preserved during the deformation. It is shown that the inhomogeneity of microstructure leads to strain localisation which increases in severity with deformation until material necking and failure occur. Increasing the initial microstructural inhomogeneity is shown to lead to a decrease in ductility, but the effect diminishes for grain size ranges in excess of 30 μm. An empirical relationship is presented that relates the ductility to the initial grain size range through a power law. (orig.)

  14. Superplastically foaming method to make closed pores inclusive porous ceramics

    International Nuclear Information System (INIS)

    Kishimoto, Akira; Hayashi, Hidetaka

    2011-01-01

    Porous ceramics incorporates pores to improve several properties including thermal insulation maintaining inherenet ceramic properties such as corrosion resistance and large mechanical strength. Conventional porous ceramics is usually fabricated through an insufficient sintering. Since the sintering accompanies the exclusion of pores, it must be terminated at the early stage to maintain the high porosity, leading to degraded strength and durability. Contrary to this, we have innovated superplastically foaming method to make ceramic foams only in the solid state. In this method, the previously inserted foam agent evaporates after the full densification of matrix at around the sintering temperature. Closed pores expand utilizing the superplastic deformation driven by the evolved gas pressure. The typical features of this superplastically foaming method are listed as follows, 1. The pores are introduced after sintering the solid polycrystal. 2. Only closed pores are introduced, improving the insulation of gas and sound in addition to heat. 3. The pore walls are fully densified expecting a large mechanical strength. 4. Compared with the melt foaming method, this method is practical because the fabrication temperature is far below the melting point and it does not need molds. 5. The size and the location pores can be controlled by the amount and position of the foam agent.

  15. Ecologically safe process for sulfo-aluminizing of steel parts

    Directory of Open Access Journals (Sweden)

    Plyatsuk L. D.

    2018-06-01

    Full Text Available The present technical solution refers to the field of electrophysical and electrochemical processing of parts, in particular, to the electroerosion alloying (EEA of the surfaces of steel parts with aluminum (aluminizing and sulfur (sulfidizing, and it can be used to treat the surfaces of heat-treated steel parts in order to increase their hardness, wear resistance, to prevent frictional seizure and improve the resistance to atmospheric corrosion. When aluminizing steel parts with the use of the method of electroerosion alloying (EEA by aluminum electrode at discharge energy Wp = 0.52–6.8 J and productivity of 1.0–3.0 cm2 / min, before the EEA process by an aluminum electrode, to the surface of the part to be aluminized, there is applied a consistency substance containing sulfur and aluminum powder, and thereafter, not having waited for drying of the consistency substance, the process of aluminizing by the EEL method with an aluminum electrode is carried out, and the consistency substance should have the aluminum powder content of not more than 56 %. There have been carried out metallographic and durametric analyses of the features of the surface layers made of carbon steels after simultaneous aluminizing and sulfidizing them by the EEA method. It is shown that the structure of the layer consists of three portions, namely, a “white” layer, a diffusion zone and a base metal. Such qualitative surface layer parameters as thickness, “white” layer and transition zone microhardness values, and also roughness increase with increasing discharge energy. The “white” layer continuity for all the investigated discharge energies of Wp = 0.52, 2.60 and 6.80 J is 100 %.

  16. Radioisotope methods of investigations of phenomenons at phases border of steel - atmosphere in gaseous processes of thermochemical treatment of steel

    International Nuclear Information System (INIS)

    L'utse-Birk, A.; Bel'ski, V.; Vez'ranovski, Eh.; Valis', L.

    1979-01-01

    Radioisotope methods of investigations of the processes of thermochemical treatment of steels are valuable, and in some cases, the only means for analysis of complicated mechanisms of diffusion, absorption and chemical reactions, going on in some technological processes. New specific methods are stated for investigation of processes on the border between steel and gaseous atmosphere. Quantative method nas been developed for investigation of the kinetics of carbon transfere (labelled by carbon-14) from steel into gases. Hydrocarbons and their derivatives are adsorbed selectivelly and beta-activity of the compound is measured in the presence of liquid scintillators. Limiting detectable amount of carbon equals to 0.5μg. Application of labelled (by radioisotope iron-59) iron in steel has ensured a possibility to determine its participation in reactions with chromium and titanum coating atmospheres. Application of hydrocarbons labelled by carbon-14 in the composition of titanum coating atmosphere has permitted to determine, in comparison with investigation of carbon diffusion in steel, participation of two different carbon sources in the forming of the TiC layer on steel and has led to the optimization of processes, especially for low-carbon steels [ru

  17. Process Improvement: An Application in Special Steel Production Sector

    Directory of Open Access Journals (Sweden)

    Tansu TÜRKAN

    2017-07-01

    Full Text Available Customer requests are increasingly varied with the changing of the living conditions and developing technology. In this point, customers want to be met the demands which are good quality and suitable price quickly. The trend in today’s global competitive environment is to provide high quality, reasonably priced products and respond in the required time to customer demands. In this point, organizations should review their processes continuously and improve them. In this study begin with the general information about concept of process, process management and process improvement techniques. This paper continuous with an application in a steel production company which supplies product to the customers in the automotive industry that working with just in time philosophy. In this study different techniques for process improvement (Kaizen, Cause and Effect Diagram, Poka-Yoke, 8D, Failure Modes and Effects Analysis were used in combination.

  18. Business Process Redesign Using EDI: the BHP steel experience

    Directory of Open Access Journals (Sweden)

    Paula Swatman

    1994-05-01

    Full Text Available EDI should not be seen as a competitive weapon - it does not offer a sustainable competitive advantage to its users as did the earlier inter-organisational systems (such as the various airline reservation systems. Instead EDI provides a standardised infrastructure upon which an adopting organisation can reengineer its business processes and thus confers a long-term, strategic and comparative advantage upon such an adopter. The potential for sustained competitive advantage to be derived from EDI arises from its integration with the organisational structure of its implementor, depending upon the implementing organisation's ability to redesign its business processes appropriately. This paper examines the case of (arguably the most sophisticated EDI-using company in Australia, BHP Steel, demonstrating the advantages obtainable by an organisation using EDI as a foundation for its reengineered organisational structure and business processes and concludes that: • there are real benefits to be obtained from an inter organisational electronic trading strategy founded on EDI as the enabling mechanism - benefits which are considerably more extensive than EDI's comparatively simple technical nature would appear to offer; • organisational gateways utilising an Application Generic approach to system integration and isolating the communications issue by insisting on the use of international data communications standards do offer a realistic and successful solution to the problem of internal and external trade for large and sophisticated organisations; • the majority of these achievements would have been either unlikely or totally impossible without BHP Steel's commitment to organisation-wide Business Process Redesign.

  19. ODS steel fabrication: relationships between process, microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Couvrat, M.

    2011-01-01

    Oxide Dispersion Strengthened (ODS) steels are promising candidate materials for generation IV and fusion nuclear energy systems thanks to their excellent thermal stability, high-temperature creep strength and good irradiation resistance. Their superior properties are attributed both to their nano-structured matrix and to a high density of Y-Ti-O nano-scale clusters (NCs). ODS steels are generally prepared by Mechanical Alloying of a pre-alloyed Fe-Cr-W-Ti powder with Y 2 O 3 powder. A fully dense bar or tube is then produced from this nano-structured powder by the mean of hot extrusion. The aim of this work was to determine the main parameters of the process of hot extrusion and to understand the link between the fabrication process, the microstructure and the mechanical properties. The material microstructure was characterized at each step of the process and bars were extruded with varying hot extrusion parameters so as to identify the impact of these parameters. Temperature then appeared to be the main parameter having a great impact on microstructure and mechanical properties of the extruded material. We then proposed a cartography giving the microstructure versus the process parameters. Based on these results, it is possible to control very accurately the obtained material microstructure and mechanical properties setting the extrusion parameters. (author) [fr

  20. Friction stir processing on high carbon steel U12

    Energy Technology Data Exchange (ETDEWEB)

    Tarasov, S. Yu., E-mail: tsy@ispms.ru; Rubtsov, V. E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, A. G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2015-10-27

    Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation.

  1. Solidification process of a tool steel with niobium

    International Nuclear Information System (INIS)

    Makray, E.T.; Bresciani Filho, E.; Martinez Nazar, A.M.

    1984-01-01

    The solidification process of M2 high speed steel where tungsten was totally substituted by niobium was analysed. It occurs through a eutectic type reaction, in four steps. It was verified that one can apply the Coupled Zone Concept to explain the solification mechanism of this alloy: there is a primary phase (NbC), which is envolved by the other phase (ferrite) as a halo in order to send the composition back to the coupled growth region, where the binary eutectic forms. The last step is the formation of other compounds at the grain boundary. (Author) [pt

  2. In-line metallurgical process control in the steel industry

    International Nuclear Information System (INIS)

    Wanin, M.

    1993-01-01

    The steel products manufacturing involves a long line of complex processes: liquid metal elaboration, solidification, hot and cold transformation by rolling surface protection by coating. The Process Control aims at improving global productivity and quality of the resulting products by optimizing each elementary process as well as management of tools or workshops interfaces. Complex processes, involving generally many variables, require for their control more or less sophisticated models. These process models are either analytical when physical and thermodynamical mechanisms are known or statistical or knowledge based, according to circumstances. In any case, it is necessary to have a reliable and precise instrumentation to adjust undetermined parameters during model development and to be able to take into account external parameters variability during current working. This instrumentation concerns both running of machines and testing of manufactured materials under harsh environment conditions of Iron and Steel industry: temperature, dusts, steam, electromagnetic interferences, vibrations, .. . In this context, in-line Non Destructive Testing methods contribute efficienly because they may give directly and in real time products characteristics, integrating both drifts of machines and sensors due to their ageing and the abnormal spread of material entering the process. These methods induce the development of sophisticated inspection equipments whose strategic significance is such that their failure to operate can require production shutdown. The paper gives some representative examples of improvement of the accuracy of an in-line measurement or controlling of elementary processes or processes interfaces: temperature measurement by infrared pyrometry, thickness profile determination by X-ray array sensor, recrystallization control in continuous by X-ray and ultrasonic methods, automatic detection and indentification of surface defects by optics, cracks detection on

  3. Welding thermal cycle-triggered precipitation processes in steel S700MC subjected to the thermo-mechanical control processing

    OpenAIRE

    Górka J.

    2017-01-01

    This study presents tests concerned with welding thermal process-induced precipitation processes taking place in 10 mm thick steel S700MC subjected to the Thermo-Mechanical Control Process (TMCP) with accelerated cooling. The thermomechanical processing of steel S700MC leads to its refinement, structural defects and solutioning with hardening constituents. Tests of thin foils performed using a transmission electron microscope revealed that the hardening of steel S700MC was primarily caused by...

  4. Steel

    International Nuclear Information System (INIS)

    Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

    1977-01-01

    Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

  5. Process to determine light elements content of steel and alloys

    Energy Technology Data Exchange (ETDEWEB)

    Quintella, Cristina M.A.L.T.M.H.; Castro, Martha T.P.O. [Universidade Federal da Bahia (IQ/UFBA), Salvador, BA (Brazil). Inst. de Quimica. LabLaser; Mac-Culloch, Joao N.L.M. [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    The present work reports a process to determine qualitatively and quantitatively elements of molar mass inferior to 23 within materials, by X rays spectra associated with multivariate data analysis, or chemometric analysis. The spectra is acquired between 5 keV and 22 keV when the materials are exposed to X radiation. Here is reported the direct determination of carbon content in steel and metallic alloys. The process is more effective when using spectral regions which are not usually used. From the analysis of these spectral regions which were not considered before, it was possible to detect light elements with molar mass lower than 23, which have low capacity of absorbing and emitting radiation, but have high capacity of scattering radiation. The process here reported has the advantage that X-Ray spectra obtained are calibrated multivariately, showing high potential for development in order to be used in a portable field equipment. (author)

  6. Assessment of biological chromium among stainless steel and mild steel welders in relation to welding processes.

    Science.gov (United States)

    Edmé, J L; Shirali, P; Mereau, M; Sobaszek, A; Boulenguez, C; Diebold, F; Haguenoer, J M

    1997-01-01

    Air and biological monitoring were used for assessing external and internal chromium exposure among 116 stainless steel welders (SS welders) using manual metal arc (MMA), metal inert gas (MIG) and tungsten inert gas (TIG) welding processes (MMA: n = 57; MIG: n = 37; TIG: n = 22) and 30 mild steel welders (MS welders) using MMA and MIG welding processes (MMA: n = 14; MIG: n = 16). The levels of atmospheric total chromium were evaluated after personal air monitoring. The mean values for the different groups of SS welders were 201 micrograms/m3 (MMA) and 185 micrograms/m3 (MIG), 52 micrograms/m3 (TIG) and for MS welders 8.1 micrograms/m3 (MMA) and 7.3 micrograms/m3 (MIG). The curve of cumulative frequency distribution from biological monitoring among SS welders showed chromium geometric mean concentrations in whole blood of 3.6 micrograms/l (95th percentile = 19.9), in plasma of 3.3 micrograms/l (95th percentile = 21.0) and in urine samples of 6.2 micrograms/l (95th percentile = 58.0). Among MS welders, mean values in whole blood and plasma were rather more scattered (1.8 micrograms/l, 95th percentile = 9.3 and 1.3 micrograms/l, 95th percentile = 8.4, respectively) and in urine the value was 2.4 micrograms/l (95th percentile = 13.3). The analysis of variance of chromium concentrations in plasma previously showed a metal effect (F = 29.7, P process effect (F = 22.2, P process interaction (F = 1.3, P = 0.25). Concerning urinary chromium concentration, the analysis of variance also showed a metal effect (F = 30, P process effect (F = 72, P process interaction (F = 13.2, P = 0.0004). Throughout the study we noted any significant differences between smokers and non-smokers among welders. Taking in account the relationships between chromium concentrations in whole, plasma or urine and the different welding process. MMA-SS is definitely different from other processes because the biological values are clearly higher. These higher levels are due to the very significant

  7. Corrosion processes on weathering steel railway bridge in Prague

    OpenAIRE

    Urban, Viktor; Křivý, Vít; Buchta, Vojtěch

    2016-01-01

    This contribution deals with experimental corrosion tests carried out on the weathering steel railway bridge in Prague. The basic specific property of the weathering steel is an ability to create in favourable environment a protective patina layer on its surface. Since 1968 weathering steel is used under the name “Atmofix” in the Czech Republic and can be used as a standard structural material without any corrosion protection. The weathering steel Atmofix is mostly used for bridge structures ...

  8. Process of coke less without waste treatment of direct vanadium allowing steel melting

    International Nuclear Information System (INIS)

    Lisienko, V.G.; Droujinina, O.G.; Morozova, V.A.; Ladigina, N.V.; Yusfin, Yu.S.; Parenkev, A.E.

    2003-01-01

    The development of new methods of steel production are now conducted with the purpose of energy consumption and harmful emissions reduction. The choice of technology and equipment in this case plays a marginal role. It is well known that vanadium alloying steel has increased service properties. The known classical scheme of vanadium steel melting is very power-intensive, as includes such power-intensive processes as blast furnace process and chemical processing of vanadium slag therewith sintering and by-product coke processes are accompanied by significant harmful emissions. In so doing the vanadium losses may run to 60%. In view of requests of environment protection and economical efficiency the new process of coke less without wastes processing of vanadium-bearing raw material with direct vanadium allowing of steel - LP-process is developed. Its purpose is the melting on the basis of vanadium-bearing titanomagnetite of vanadium allowing steel with increase of vanadium concentration in steel and diminution of vanadium losses without application coke and natural gas with use of any coals and carbon-bearing wastes. LP-process consists of three aggregates and corresponding processes: process of liquid-phase reduction, process of vanadium-bearing pellets metallization in the shaft furnace, and process of alloying steel melting in the arc electric furnace. The obtained results have shown, that the LP-process is more energy saving on a comparison with other methods of vanadium allowing steel production. (Original)

  9. Nucleonic gauging: a tool for process and quality control at Tata Steel

    International Nuclear Information System (INIS)

    Pandey, J.C.; Manish Raj; Panda, B.N.

    1998-01-01

    In recent years, there has been much progress in utilizing nuclear sources for process and quality control in Integrated Steel Plants. Tata Steel has also taken interest in implementing these gauging techniques and at present 92 such gauges are in use for measuring level, thickness, density, moisture and ash content at various locations of Tata Steel. These gauges function on line and non contact with the material to be inspected and are designed to withstand the hostile Steel Plant Environment. The paper highlights use of different gauges at Tata Steel. (author)

  10. Influence of steel-making process and heat-treatment temperature on the fatigue and fracture properties of pressure vessel steels

    International Nuclear Information System (INIS)

    Koh, S. K.; Na, E. G.; Baek, T. H.; Won, S. Y.; Park, S. J.; Lee, S. W.

    2001-01-01

    In this paper, high strength pressure vessel steels having the same chemical compositions were manufactured by the two different steel-making processes, such as Vacuum Degassing(VD) and Electro-Slag Remelting(ESR) methods. After the steel-making process, they were normalized at 955 deg. C, quenched at 843 .deg. C, and finally tempered at 550 .deg. C or 450 deg. C, resulting in tempered martensitic microstructures with different yielding strengths depending on the tempering conditions. Low-Cycle Fatigue(LCF) tests, Fatigue Crack Growth Rate(FCGR) tests, and fracture toughness tests were performed to investigate the fatigue and fracture behaviors of the pressure vessel steels. In contrast to very similar monotonic, LCF, and FCGR behaviors between VD and ESR steels, a quite difference was noticed in the fracture toughness. Fracture toughness of ESR steel was higher than that of VD steel, being attributed to the removal of impurities in steel-making process

  11. Hardfacing of duplex stainless steel using melting and diffusion processes

    Science.gov (United States)

    Lailatul, H.; Maleque, M. A.

    2017-03-01

    Duplex stainless steel (DSS) is a material with high potential successes in many new applications such as rail car manufacturing, automotive and chemical industries. Although DSS is widely used in various industries, this material has faced wear and hardness problems which obstruct a wider capability of this material and causes problems in current application. Therefore, development of surface modification has been introduced to produce hard protective layer or coating on DSS. The main aim of this work is to brief review on hard surface layer formation on DSS using melting and diffusion processes. Melting technique using tungsten inert gas (TIG) torch and diffusion technique using gas nitriding are the effective process to meet this requirement. The processing route plays a significant role in developing the hard surface layer for any application with effective cost and environmental factors. The good understanding and careful selection of processing route to form products are very important factors to decide the suitable techniques for surface engineering treatment. In this paper, an attempt is also made to consolidate the important research works done on melting and diffusion techniques of DSS in the past. The advantages and disadvantages between melting and diffusion technique are presented for better understanding on the feasibility of hard surface formation on DSS. Finally, it can be concluded that this work will open an avenue for further research on the application of suitable process for hard surface formation on DSS.

  12. A Study of the Effect of Interrupted Quenches on a Thermomechanically Processed High Carbon Steel.

    Science.gov (United States)

    1982-10-01

    steel . Successful martempering requires a cooling rate sufficient to avoid the nose of the C- curve and thus prevent significant bainite formation. When...STUDY OF THE EFFECT OF INTERRUPTED QUENCHES ON A THERMONECHANICALLY PROCESSED HIGH CARBON STEEL by Steven A. Barton October 1982 Thesis Advisor: T.R...unlimited. A Study of the Effect of Interrupted Quenches on a Thermomechanically Processed High Carbon Steel by Steven A. Barton Lieutenant, United

  13. A two-step superplastic forging forming of semi-continuously cast AZ70 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Pan Wang

    2015-03-01

    Full Text Available A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell. In the first step, fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio, upsetting the blanks and subsequent annealing. In the second step, the heat treated preforms were forged into the end products at the superplastic conditions. The end products exhibit high quality surface and satisfied microstructure. Consequently, this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.

  14. Corrosion processes of alloyed steels in salt solutions

    Energy Technology Data Exchange (ETDEWEB)

    Kienzler, Bernhard [Karlsruher Institut fuer Technologie (KIT), Eggenstein-Leopoldshafen (Germany). Institut fuer Nukleare Entsorgung

    2018-02-15

    A summary is given of the corrosion experiments with alloyed Cr-Ni steels in salt solutions performed at Research Centre Karlsruhe (today KIT), Institute for Nuclear Waste Disposal (INE) in the period between 1980 and 2004. Alloyed steels show significantly lower general corrosion in comparison to carbon steels. However, especially in salt brines the protective Cr oxide layers on the surfaces of these steels are disturbed and localized corrosion takes place. Data on general corrosion rates, and findings of pitting, crevice and stress corrosion cracking are presented.

  15. Optimization of the process of steel strip perforation and nickel platting for the purpose of elimination of trichloroethylene from the cleaning process of perforated steel strip

    Directory of Open Access Journals (Sweden)

    Petrović Aleksandra B.

    2009-01-01

    Full Text Available In the production of pocket type electrodes for Ni-Cd batteries perforation of proper steel strips and then nickel platting of perforated steel strips were made. In the nickel platting process, the organic solvent, trichloroethylene, has previously been used for cleaning. Due to the carcinogenic nature of trichloroethylene and the many operations previously required during cleaning, it was considered to do cleaning of perforated steel strips without use of the mentioned organic solvent. In the purpose of elimination of trichloroethylene from the cleaning process of perforated steel strips, the tests of perforation of steel strips with use of oils of different viscosity were made. It was shown that there was no dysfunction during the work of the perforation plants, meaning there was no additional heating of the strips, deterring of the steel filings, nor excessive wearing of the perforation apparatus. The perforation percent was the same irrelevant of the viscosity of the used oil. Before being perforated using the oils with different viscosity, the nickel platting steel strips were cleaned in different degreasers (based on NaOH as well as on KOH. It was shown that efficient cleaning without the use of trichloroethylene is possible with the use of oil with smaller viscosity in the perforated steel strips process and the degreaser based on KOH in the cleaning process, before nickel platting. It also appeared that the alkali degreaser based on KOH was more efficient, bath corrections were made less often and the working period of the baths was longer, which all in summary means less quantity of chemicals needed for degreasing of perforated steel strips.

  16. Use of superplastic tin lead alloy to simulate the behavior of engineering materials in design of systems for occupant protection during car accident collision

    International Nuclear Information System (INIS)

    Zaid, A.I.O.; Abu-Mallouh, R.M.; Al-Habbali, S.M.

    2003-01-01

    In every collision, the collision energy and forces developed during an accident have to be absorbed by someway to protect car occupants and reduce car damage. Different systems and devices have been designed and used for this purpose. The aim is to dissipate the kinetic energy irreversibly rather than convert it and store it elastically. Devices used are usually one shot items i.e. once having been deformed, they are discarded and replaced. The development and detail design of these mechanical devices and systems for dissipating the collision energy in controlled and predetermined rate is a prerequisite. The literature on these devices is voluminous but most of it deals with the problem under quasi-static rate condition due to the unavailability of equipment and complication of the testing under dynamic or high strain rate conditions. It is now well-established that the behavior of materials under dynamic loading is somewhat different from their behavior under the quasi-static condition. Therefore, a material having a rate sensitivity in the quasi-static range will be very useful in simulating the behavior of engineering materials at the high strain rate condition. In this paper superplastic tin-lead alloy which is rate sensitive in the range from 10/sup -2/ to 10/sup -1/ Is was used to simulate the behavior of steel and other engineering materials, in absorbing the collision energy by allowing a cylindrical billet to be extruded through circular cross sectional die with a high extrusion ratio. The testing was carried out at three different strain rates, the force and energy consumed in the plastic work for the extrusion process were determined experimentally and compared with those predicted from the mechanical behavior of the alloy at the corresponding strain rate using Johnson formulae for forward extrusion. The experimental results were found in good agreement with the predicted values. (author)

  17. Study on the Hot Extrusion Process of Advanced Radiation Resistant Oxide Dispersion Strengthened Steel Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Byoungkwon; Noh, Sanghoon; Kim, Kibaik; Kang, Suk Hoon; Chun, Youngbum; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Ferritic/martensitic steel has a better thermal conductivity and swelling resistance than austenitic stainless steel. Unfortunately, the available temperature range of ferritic/martensitic steel is limited at up to 650 .deg. C. Oxide dispersion strengthened (ODS) steels have been developed as the most prospective core structural materials for next generation nuclear systems because of their excellent high strength and irradiation resistance. The material performances of this new alloy are attributed to the existence of uniformly distributed nano-oxide particles with a high density, which is extremely stable at high temperature in a ferritic/martensitic matrix. This microstructure can be very attractive in achieving superior mechanical properties at high temperatures, and thus, these favorable microstructures should be obtained through the controls of the fabrication process parameters during the mechanical alloying and hot consolidation procedures. In this study, a hot extrusion process for advanced radiation resistant ODS steel tube was investigated. ODS martensitic steel was designed to have high homogeneity, productivity, and reproducibility. Mechanical alloying and hot consolidation processes were employed to fabricate the ODS steels. A microstructure observation and creep rupture test were examined to investigate the effects of the optimized fabrication conditions. Advanced radiation resistant ODS steel has been designed to have homogeneity, productivity, and reproducibility. For these characteristics, modified mechanical alloying and hot consolidation processes were developed. Microstructure observation revealed that the ODS steel has uniformly distributed fine-grain nano-oxide particles. The fabrication process for the tubing is also being propelled in earnest.

  18. Study on the Hot Extrusion Process of Advanced Radiation Resistant Oxide Dispersion Strengthened Steel Tubes

    International Nuclear Information System (INIS)

    Choi, Byoungkwon; Noh, Sanghoon; Kim, Kibaik; Kang, Suk Hoon; Chun, Youngbum; Kim, Tae Kyu

    2014-01-01

    Ferritic/martensitic steel has a better thermal conductivity and swelling resistance than austenitic stainless steel. Unfortunately, the available temperature range of ferritic/martensitic steel is limited at up to 650 .deg. C. Oxide dispersion strengthened (ODS) steels have been developed as the most prospective core structural materials for next generation nuclear systems because of their excellent high strength and irradiation resistance. The material performances of this new alloy are attributed to the existence of uniformly distributed nano-oxide particles with a high density, which is extremely stable at high temperature in a ferritic/martensitic matrix. This microstructure can be very attractive in achieving superior mechanical properties at high temperatures, and thus, these favorable microstructures should be obtained through the controls of the fabrication process parameters during the mechanical alloying and hot consolidation procedures. In this study, a hot extrusion process for advanced radiation resistant ODS steel tube was investigated. ODS martensitic steel was designed to have high homogeneity, productivity, and reproducibility. Mechanical alloying and hot consolidation processes were employed to fabricate the ODS steels. A microstructure observation and creep rupture test were examined to investigate the effects of the optimized fabrication conditions. Advanced radiation resistant ODS steel has been designed to have homogeneity, productivity, and reproducibility. For these characteristics, modified mechanical alloying and hot consolidation processes were developed. Microstructure observation revealed that the ODS steel has uniformly distributed fine-grain nano-oxide particles. The fabrication process for the tubing is also being propelled in earnest

  19. Superplastic characteristics and microstructure of neutron irradiated 3Y-TZP

    International Nuclear Information System (INIS)

    Shibata, Taiju; Motohashi, Yoshinobu; Ishihara, Masahiro; Baba, Shinichi; Sawa, Kazuhiro

    2006-01-01

    Fast neutrons (energy > 1.6 x 10 -13 J) were irradiated to 3Y-TZP specimens, typical superplastic ceramics, at the fluence of 2.5 x 10 24 and 4.3 x 10 24 m -2 at JMTR of JAEA. The Vickers hardness with indentation load of 4.9 and 9.8 N at room temperature was seemed to be slightly increased by the irradiation. Through the superplastic tensile tests in a temperature range from 1623 to 1773 K with initial strain rates of 5.0 x 10 -4 and 1.0 x 10 -3 s -1 , it was found that the superplastic flow stress is decreased with increasing the neutron fluence. The microstructural features of the fractured specimens were observed by a SEM. It implies that the grain boundary microstructure of the irradiated specimens would be changed by annealing in the superplastic tests are elevated temperatures. It is quite probable that the irradiation-induced vacancy clusters might play an important role to weaken the grain boundary cohesion which may be an important factor to determine the superplastic properties, and hence they would decrease the superplastic flow stress. (author)

  20. Carbon steel protection in G.S. (Girlder sulfide) plants. CITROSOLV process influence. Pt. 6

    International Nuclear Information System (INIS)

    Lires, O.A.; Burkart, A.L.; Delfino, C.A.; Rojo, E.A.

    1988-01-01

    In order to protect carbon steel towers and piping of Girlder sulfide (G.S.) experimental heavy water plants against corrosion produced by the action of aqueous solutions of hydrogen sulfides, a method, previously published, was developed. Carbon steel, exposed to saturated aqueous solutions of hydrogen sulfide, forms iron sulfide scales. In oxygen free solutions evolution of corrosion follows the sequence: mackinawite → cubic ferrous sulfide → troilite → pyrrotite → pyrite. Scales formed by pyrrotite-pyrite or pyrite are the most protective layers (these are obtained at 130 deg C, 2 MPa, for periods of 14 days). CITROSOLV Process (Pfizer) is used to descaling and passivating stainless steel plant's components. This process must be used in mixed (carbon steel - stainless steel) circuits and may cause the formation of magnetite scales over the carbon steel. The influence of magnetite in the pyrrotite-pyrite scales formation is studied in this work. (Author) [es

  1. Linear Friction Welding Process Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel

    Science.gov (United States)

    2014-04-11

    Carpenter Custom 465 precipitation-hardened martensitic stainless steel to develop a linear friction welding (LFW) process model for this material...Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel The views, opinions and/or findings contained in this report are... Martensitic Stainless Steel Report Title An Arbitrary Lagrangian-Eulerian finite-element analysis is combined with thermo-mechanical material

  2. The effects of casting speed on steel continuous casting process

    Energy Technology Data Exchange (ETDEWEB)

    Sadat, Mohammad; Honarvar Gheysari, Ali; Sadat, Saeid [Islamic Azad University, Department of Mechanics, Mashhad Branch, Mashhad (Iran, Islamic Republic of)

    2011-12-15

    A three dimensional simulation of molten steel flow, heat transfer and solidification in mold and ''secondary cooling zone'' of Continuous Casting machine was performed with consideration of standard k-{epsilon} model. For this purpose, computational fluid dynamics software, FLUENT was utilized. From the simulation standpoint, the main distinction between this work and preceding ones is that, the phase change process (solidification) and flow (turbulent in mold section and laminar in secondary cooling zone) have been coupled and solved jointly instead of dividing it into ''transient heat conduction'' and ''steady fluid flow'' that can lead to more realistic simulation. Determining the appropriate boundary conditions in secondary cooling zone is very complicated because of various forms of heat transfer involved, including natural and forced convection and simultaneous radiation heat transfer. The main objective of this work is to have better understanding of heat transfer and solidification in the continuous casting process. Also, effects of casting speed on heat flux and shell thickness and role of radiation in total heat transfer is discussed. (orig.)

  3. Manifold free multiple sheet superplastic forming

    Science.gov (United States)

    Elmer, John W.; Bridges, Robert L.

    2004-01-13

    Fluid-forming compositions in a container attached to enclosed adjacent sheets are heated to relatively high temperatures to generate fluids (gases) that effect inflation of the sheets. Fluid rates to the enclosed space between the sheets can be regulated by the canal from the container. Inflated articles can be produced by a continuous, rather than batch-type, process.

  4. Effect of composition on the superplasticity of aluminium scandium alloys

    International Nuclear Information System (INIS)

    Bradley, E.L. III; Morris, J.W. Jr.

    1992-01-01

    Several aluminum alloys have been shown to exhibit superplasticty in the as-rolled condition. Previous work has shown that aluminum-scandium alloys also exhibit this behavior, but only with the addition of ternary alloying elements such as lithium and magnesium. These additions raised the strain-rate sensitivity of these alloys to 0.4-0.5 for selected strain rates at temperatures above 400 degrees C. A systematic study was undertaken of five Al-Sc alloys with varying lithium and magnesium concentrations in order to fully characterize the high temperature deformation mechanism. Specimens were deformed at a constant strain rate to predetermined true strains for textural and microstructural characterization. In this paper work is presented that will elucidate the effect of these different ternary additives on the superplastic deformation mechanism in these alloys

  5. Multiphysics modeling of the steel continuous casting process

    Science.gov (United States)

    Hibbeler, Lance C.

    This work develops a macroscale, multiphysics model of the continuous casting of steel. The complete model accounts for the turbulent flow and nonuniform distribution of superheat in the molten steel, the elastic-viscoplastic thermal shrinkage of the solidifying shell, the heat transfer through the shell-mold interface with variable gap size, and the thermal distortion of the mold. These models are coupled together with carefully constructed boundary conditions with the aid of reduced-order models into a single tool to investigate behavior in the mold region, for practical applications such as predicting ideal tapers for a beam-blank mold. The thermal and mechanical behaviors of the mold are explored as part of the overall modeling effort, for funnel molds and for beam-blank molds. These models include high geometric detail and reveal temperature variations on the mold-shell interface that may be responsible for cracks in the shell. Specifically, the funnel mold has a column of mold bolts in the middle of the inside-curve region of the funnel that disturbs the uniformity of the hot face temperatures, which combined with the bending effect of the mold on the shell, can lead to longitudinal facial cracks. The shoulder region of the beam-blank mold shows a local hot spot that can be reduced with additional cooling in this region. The distorted shape of the funnel mold narrow face is validated with recent inclinometer measurements from an operating caster. The calculated hot face temperatures and distorted shapes of the mold are transferred into the multiphysics model of the solidifying shell. The boundary conditions for the first iteration of the multiphysics model come from reduced-order models of the process; one such model is derived in this work for mold heat transfer. The reduced-order model relies on the physics of the solution to the one-dimensional heat-conduction equation to maintain the relationships between inputs and outputs of the model. The geometric

  6. Influence of pulsed plasma streams processing on wear behavior of steels in different friction conditions

    International Nuclear Information System (INIS)

    Bandura, A.N.; Byrka, O.V.; Tereshin, V.I.; Bovda, A.M.; Tortika, A.S.

    2000-01-01

    Pulsed plasma streams processing was applied for surface modification of industrial steel samples. Different types of wear tests (pin-on-disk,flat-on-flat, abrasive,cavitation) were carried out for samples irradiated by pulsed nitrogen plasma streams. There was achieved essential decrease of wear and tear of processed surfaces of all kinds of steels including previously thermally quenched ones. Obtained results are of importance for both determination of optimal regimes of plasma streams processing and the most resulting use of pulsed plasma streams for technology purpose, i.e. for identification of wear modes and optimal friction conditions for steels processed by plasma streams

  7. Dual Electrolytic Plasma Processing for Steel Surface Cleaning and Passivation

    Science.gov (United States)

    Yang, L.; Zhang, P.; Shi, J.; Liang, J.; Tian, W. B.; Zhang, Y. M.; Sun, Z. M.

    2017-10-01

    To remove the rust on rebars and passivate the fresh surfaces, electrodes reversing electrolytic plasma processing (EPP) was proposed and conducted in a 10 wt.% Na2CO3 aqueous solution. The morphology and the composition of the surface were investigated by SEM and XPS. Experimental results show that the rust on the surface was removed effectively by cathode EPP, and a passive film containing Cr2O3 was achieved by the succeeding anode EPP treatment, by a simple operation of reversing the bias. The corrosion resistance was evaluated in a 3.5 wt.% NaCl aqueous solution using an electrochemical workstation. In comparison, the corrosion resistance was improved by the succeeding anode EPP treatment, which is evidenced by a positive shift of the open-circuit potential, an increase in the electrochemical impedance representing the inner layer by 76.8% and the decrease in the corrosion current density by 49.6%. This is an effective and environment-friendly technique to clean and passivate rebars and similar steel materials.

  8. Phase transformation and mechanical behavior of thermomechanically controlled processed high strength ordnance steel

    International Nuclear Information System (INIS)

    Bandyopadhyay, P.S.; Ghosh, S.K.; Kundu, S.; Chatterjee, S.

    2013-01-01

    A new low carbon titanium and niobium microalloyed steel has been thermomechanically processed in a pilot plant unit. Phase transformation phenomenon of the above steel during continuous cooling has been assessed. Evolution of microstructure and mechanical properties has also been studied at different finish rolling temperatures. A mixture of intragranular ferrite with granular bainite and bainitic ferrite along with inter-lath and intra-lath precipitation of (Ti, Nb)CN particles are the characteristic microstructural feature of air cooled steel. However, mixture of lower bainite and lath martensitic structure along with similar type (Ti, Nb)CN precipitate is observed in water quenched steel. High yield strength (896–948 MPa) with high tensile strength (974–1013 MPa) has been achieved with moderate ductility (16–17%) for the selected range of finish rolling temperature for air cooled steel. However, the water quenched steel yields higher yield strength (1240–1260 MPa) as well as higher tensile strength (1270–1285 MPa) but with lower ductility (13–14%) for the selected range of finish rolling temperature. Fairly good impact toughness values in the range of 50–89 J are obtained for the air cooled steel which are marginally higher than those of water quenched steel (42–81 J). - Highlights: ► New high strength steel has been processed in a pilot plant scale. ► Primarily granular bainite and bainitic ferrite are obtained in air cooled steel. ► Mixture of lower bainite and lath martensite is obtained in water quenched steel. ► (Ti, Nb)CN precipitate is obtained for both air cooled and water quenched steels. ► Highest strength with reasonable ductility has been achieved after water quenching

  9. Phase transformation and mechanical behavior of thermomechanically controlled processed high strength ordnance steel

    Energy Technology Data Exchange (ETDEWEB)

    Bandyopadhyay, P.S. [Ordnance Development Centre, Metal and Steel Factory, Ishapore 743 144 (India); Ghosh, S.K., E-mail: skghosh@metal.becs.ac.in [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711 103 (India); Kundu, S.; Chatterjee, S. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711 103 (India)

    2013-02-15

    A new low carbon titanium and niobium microalloyed steel has been thermomechanically processed in a pilot plant unit. Phase transformation phenomenon of the above steel during continuous cooling has been assessed. Evolution of microstructure and mechanical properties has also been studied at different finish rolling temperatures. A mixture of intragranular ferrite with granular bainite and bainitic ferrite along with inter-lath and intra-lath precipitation of (Ti, Nb)CN particles are the characteristic microstructural feature of air cooled steel. However, mixture of lower bainite and lath martensitic structure along with similar type (Ti, Nb)CN precipitate is observed in water quenched steel. High yield strength (896–948 MPa) with high tensile strength (974–1013 MPa) has been achieved with moderate ductility (16–17%) for the selected range of finish rolling temperature for air cooled steel. However, the water quenched steel yields higher yield strength (1240–1260 MPa) as well as higher tensile strength (1270–1285 MPa) but with lower ductility (13–14%) for the selected range of finish rolling temperature. Fairly good impact toughness values in the range of 50–89 J are obtained for the air cooled steel which are marginally higher than those of water quenched steel (42–81 J). - Highlights: ► New high strength steel has been processed in a pilot plant scale. ► Primarily granular bainite and bainitic ferrite are obtained in air cooled steel. ► Mixture of lower bainite and lath martensite is obtained in water quenched steel. ► (Ti, Nb)CN precipitate is obtained for both air cooled and water quenched steels. ► Highest strength with reasonable ductility has been achieved after water quenching.

  10. Ultrafine grained steels processed by equal channel angular pressing

    International Nuclear Information System (INIS)

    Shin, Dong Hyuk; Park, Kyung-Tae

    2005-01-01

    Recent development of ultrafine grained (UFG) low carbon steels by using equal channel angular pressing (ECAP) and their room temperature tensile properties are reviewed, focusing on the strategies overcoming their inherent mechanical drawbacks. In addition to ferrite grain refinement, when proper post heat treatments are imposed, carbon atom dissolution from pearlitic cementite during ECAP can be utilized for microstructural modification such as uniform distribution of nano-sized cementite particles or microalloying element carbides inside UFG ferrite grains and fabrication of UFG ferrite/martensite dual phase steel. The utilization of nano-sized particles is effective on improving thermal stability of UFG low carbon ferrite/pearlite steel but less effective on improving its tensile properties. By contrast, UFG ferrite/martensite dual phase steel exhibits an excellent combination of ultrahigh strength, large uniform elongation and extensive strain hardenability

  11. Effects of advanced laser processing on the microstructure and residual stresses of H13 tool steel

    NARCIS (Netherlands)

    Trojan, Karel; Ocelík, Václav; Ganev, Nikolaj; Němeček, Stanislav; Čapek, Jiří

    2017-01-01

    The aim of this paper is to describe the effects of laser processing on the microstructure and residual stresses of laser cladded H13 tool steel on the classical construct steel S355 substrate. This research paper concludes that in this case of laser cladding, phase transformation and not shrinkage

  12. Effects of superplastic deformations on thermophysical properties of tetragonal zirconia polycrystals

    International Nuclear Information System (INIS)

    Motohashi, Y.; Wan, C.; Sakuma, T.; Harjo, S.; Shibata, T.; Ishihara, M.; Baba, S.; Hoshiya, T.

    2004-01-01

    Neutron irradiation studies on superplastic zirconia-based ceramics are now in progress as an innovative basic project using the High-temperature Engineering Test Reactor (HTTR) in Japan. The characteristics of the zirconia-based engineering components, made through the formation of superplastic, may be strongly affected by their response to transient or steady-state heat flow. Reliable thermophysical properties such as the coefficients of thermal expansion and thermal conductivity are, therefore, needed to estimate and predict the influence of a high-temperature environment. Accordingly, one of this project's targets is to study the thermophysical properties of superplastic zirconia-based ceramics. The first stage of the research addresses the effects of superplastic deformations on the thermophysical properties of a typical superplastic ceramic, 3 mol% yttria-stabilised tetragonal zirconia polycrystals (3Y-TZP), in its un-irradiated state. First, superplastic tensile deformations were conducted on 3Y-TZP specimens under different conditions in order to obtain specimens with different microstructural characteristics. Afterwards, the following actions were taken: - Specific heat measurements were conducted on the specimens at temperatures ranging from 473 K to 1273 K. - The thermal diffusivity was measured using a laser flash method. The thermal conductivity was then calculated from the measured thermal diffusivity, specific heat and density. - The linear thermal expansion was measured by a push-rod type dilatometer from 300 K to 1473 K. The coefficient of linear thermal expansion (CTE) was estimated from the thermal expansion data. The results obtained from the above measurements are discussed, as is the microstructural evolution caused by the superplastic deformations. It was found that the specific heat was almost independent of microstructural evolution, whereas the thermal diffusivity, thermal conductivity and thermal expansion were quite sensitive to

  13. Process Optimization of EDM Cutting Process on Tool Steel using Zinc Coated Electrode

    Directory of Open Access Journals (Sweden)

    Hanizam H.

    2017-01-01

    Full Text Available In WEDM machining process, surface finish quality depends on intensity and duration of spark plasma. Electrode wire diameter has significant effect on the spark intensity and yet the studies on this matter still less. Therefore, the main objectives of this studies are to compare the different diameters of zinc coated and uncoated brass electrode on H13 tool steel surface roughness. The experiments were conducted on Sodick VZ300L WEDM and work piece material of tool steel AISI H13 block. Electrode of zinc coated brass with diameters of 0.1 mm, 0.2 mm, 0.25 mm and uncoated brass 0.2 mm were used. The surface roughness of cutting was measured using the SUR-FTEST SJ-410 Mitutoyo, surface roughness tester. The results suggest that better surface roughness quality can be achieved through smaller electrode wire diameter. The zinc coated improves flushing ability and sparks intensity resulting in better surface finish of H13 tool steel. New alloys and coating materials shall be experimented to optimized the process further.

  14. Indirect Versus Direct Heating of Sheet Materials: Superplastic Forming and Diffusion Bonding Using Lasers

    Science.gov (United States)

    Jocelyn, Alan; Kar, Aravinda; Fanourakis, Alexander; Flower, Terence; Ackerman, Mike; Keevil, Allen; Way, Jerome

    2010-06-01

    Many from within manufacturing industry consider superplastic forming (SPF) to be ‘high tech’, but it is often criticized as too complicated, expensive, slow and, in general, an unstable process when compared to other methods of manipulating sheet materials. Perhaps, the fundamental cause of this negative perception of SPF, and also of diffusion bonding (DB), is the fact that the current process of SPF/DB relies on indirect sources of heating to produce the conditions necessary for the material to be formed. Thus, heat is usually derived from the electrically heated platens of hydraulic presses, to a lesser extent from within furnaces and, sometimes, from heaters imbedded in ceramic moulds. Recent evaluations of these isothermal methods suggest they are slow, thermally inefficient and inappropriate for the process. In contrast, direct heating of only the material to be formed by modern, electrically efficient, lasers could transform SPF/DB into the first choice of designers in aerospace, automotive, marine, medical, architecture and leisure industries. Furthermore, ‘variable temperature’ direct heating which, in theory, is possible with a laser beam(s) may provide a means to control material thickness distribution, a goal of enormous importance as fuel efficient, lightweight structures for transportation systems are universally sought. This paper compares, and contrasts, the two systems and suggests how a change to laser heating might be achieved.

  15. Effects of manufacturing process on impact properties and microstructures of ODS steels

    Energy Technology Data Exchange (ETDEWEB)

    Tanno, Takashi, E-mail: tanno.takashi@jaea.go.jp; Ohtsuka, Satoshi; Yano, Yasuhide; Kaito, Takeji; Tanaka, Kenya

    2014-12-15

    Oxide dispersion strengthened (ODS) steels are notable advanced alloys with durability to a high-temperature and high-dose neutron irradiation environment because of their good swelling resistance and mechanical properties under neutron irradiation. 9–12Cr-ODS martensite steels have been developed in the Japan Atomic Energy Agency as the primary candidate material for the fast reactor fuel cladding tubes. They would also be good candidates for the fusion reactor blanket material which is exposed to high-dose neutron irradiation. In this work, modification of the manufacturing process of 11Cr-ODS steel was carried out to improve its impact property. Two types of 11Cr-ODS steels were manufactured: pre-mix and full pre-alloy ODS steels. Miniature Charpy impact tests and metallurgical observations were carried out on these steels. The impact properties of full pre-alloy ODS steels were shown to be superior to those of pre-mix ODS steels. It was demonstrated that the full pre-alloy process noticeably improved the microstructure homogeneity (i.e. reduction of inclusions and pores)

  16. Improving production technology of tube steel grades in converter process

    Directory of Open Access Journals (Sweden)

    P. V. Kovalev

    2016-10-01

    Full Text Available Nature of formation and evolution special features of nonmetallic inclusions during ladle refining of converter HSLA steels for pipelines have been studied. Nonmetallic inclusions of the CaO-2O3-MgO system, close to calcium monoaluminate CaO∙Al2O3 with up to 5-6% of MgO, have been found as favorable from morphology point of view. These small inclusions nucleate on endogenous MgO substrates at sufficient high content of calcium in steel melt. Hot rolled plates can be rejected due to the coarse calcium bi- and hexa-aluminate inclusions (CaO∙22O3 and CaO∙62O3, usually containing exogenous MgO. These coarse inclusions form under calcium deficiency conditions, especially in the case of longtime steel holding in a ladle.

  17. Microstructural characterization of ODS ferritic steels at different processing stages

    Energy Technology Data Exchange (ETDEWEB)

    Gil, E., E-mail: egil@ceit.es; Ordás, N.; García-Rosales, C.; Iturriza, I., E-mail: iiturriza@ceit.es

    2015-10-15

    Highlights: • ODS ferritic stainless steel produced by new route without mechanical alloying. • Fully dense ferritic stainless steels containing Y and Ti were obtained by HIPping. • Y and Ti-rich precipitates prevent grain growth during heat treatment up to 1320 °C. • HIPping at 1220 °C dissolves the metastable oxides on PPBs. - Abstract: Nanostructured Oxide Dispersion Strengthened Reduced Activation Ferritic Stainless Steels (ODS RAF) are promising structural materials for fusion reactors, due to their ultrafine microstructure and the presence of a dispersion of Y–Ti–O nanoclusters that provide excellent creep strength at high temperatures (up to 750 °C). The traditional powder metallurgical route to produce these steels is based on Gas Atomization (GA) + Mechanical Alloying (MA) + HIP + ThermoMechanical Treatments (TMTs). Recently, alternative methods have arisen to avoid the MA step. In line with this new approach, ferritic stainless steel powders were produced by gas atomization and HIPped, after adjusting their oxygen, Y and Ti contents to form Y–Ti–O nanoclusters during subsequent heat treatments. The microstructure of as-HIPped steels mainly consists of ferrite grains, Y–Ti precipitates, carbides and oxides on Prior Particle Boundaries (PPBs). Post-HIP heat treatments performed at high temperatures (1270 and 1300 °C) evaluated the feasibility of achieving a complete dissolution of the oxides on PPBs and a precipitation of ultrafine Ti- and Y-rich oxides in the Fe14Cr2W matrix. FEG-SEM with extensive EDS analysis was used to characterize the microstructure of the atomized powders and the ODS-RAF specimens after HIP consolidation and post-HIP heat treatments. A deeper characterization of atomized powder was carried out by TEM.

  18. Processing and properties of solid state nitrided stainless steels

    International Nuclear Information System (INIS)

    Rennhard, C.A.P.

    1993-02-01

    The properties of austenitic steels and duplex-steels are significantly improved by nitrogen (N) addition. In the present investigation, new alloys were produced and characterized using the high solid N-solubility and diffusion alloying from the gas phase. Most suitable base materials are powder, wire or sheet because of the short diffusion distance. PM-materials were in-can nitrided or treated in a fluidized bed and compacted by Hot Isostatic Pressing (HIP) or hot extrusion. The impact toughness level of PM alloys at room temperature is about 120 to 200 J, compared to 250 to 300 J for steels with equal strength that are produced by ingot metallurgy (IM). The toughness can be improved by high temperature deformation such as forging, hot rolling or hot extrusion or by removing the oxide layer on the particle surface by hydrogen gas reduction. A duplex steel with 22 Cr, 5.6 Ni and 2.7 Mo was transformed to a fully austenitic steel with over 500 MPa yield strength by increasing the N content from 0.2 to 0.65 weight-percent. The expensive Ni can successfully be replaced by N. Nitrided wire material is the base material for cold deformed high-strength wire. The improved strain hardening rate of nitrogen alloyed steels helps to achieve ductile and corrosion resistant materials with strength up to 2200 MPa. Sheet materials were diffusion bonded in the HIP or compacted in a 5000 kN press immediately after in-can nitriding to form solid blocks. Nitrided powder, wire and sheet materials lead to near net shape products that cannot be produced by conventional ingot metallurgy or would require the expensive high-pressure metallurgy. (author) 67 figs., tabs., 70 refs

  19. EXPERIMENTAL RESEARCH REGARDING THE INFLUENCE OF CUTTING REGIME ON THE WEAR OF DRILLS AT STEEL PROCESSING

    Directory of Open Access Journals (Sweden)

    Leonard Marius CIUREZU GHERGHE

    2015-05-01

    Full Text Available This paper aims to highlight the influence of cutting regime on the wear drills at steel processing , in particular the processing of stainless steel X17CrNi16-2 SR EN 10088-4 DIN 17440. We are interested in wear of the drill at processing of this type of stainless steel , which has applicability in energy industry given the special characteristics of its. We want a maximum value of 0.2 mm for the wear of the drill, measurement and taking pictures are made using a microscope DigiMicro 2.0 and the software used is MicroCapture. Processing was done on machining center YMC YOUNG TECH 1050, and the tool used was 8 mm drill bit high speed steel.

  20. Roll-to-Roll Nanoforming of Metals Using Laser-Induced Superplasticity.

    Science.gov (United States)

    Goswami, Debkalpa; Munera, Juan C; Pal, Aniket; Sadri, Behnam; Scarpetti, Caio Lui P G; Martinez, Ramses V

    2018-05-24

    This Letter describes a low-cost, scalable nanomanufacturing process that enables the continuous forming of thin metallic layers with nanoscale accuracy using roll-to-roll, laser-induced superplasticity (R2RLIS). R2RLIS uses a laser shock to induce the ultrahigh-strain-rate deformation of metallic films at room temperature into low-cost polymeric nanomolds, independently of the original grain size of the metal. This simple and inexpensive nanoforming method does not require access to cleanrooms and associated facilities, and can be easily implemented on conventional CO 2 lasers, enabling laser systems commonly used for rapid prototyping or industrial cutting and engraving to fabricate uniform and three-dimensional crystalline metallic nanostructures over large areas. Tuning the laser power during the R2RLIS process enables the control of the aspect ratio and the mechanical and optical properties of the fabricated nanostructures. This roll-to-roll technique successfully fabricates mechanically strengthened gold plasmonic nanostructures with aspect ratios as high as 5 that exhibit high oxidation resistance and strong optical field enhancements. The CO 2 laser used in R2RLIS can also integrate the fabricated nanostructures on transparent flexible substrates with robust interfacial contact. The ability to fabricate ultrasmooth metallic nanostructures using roll-to-roll manufacturing enables the large scale production, at a relatively low-cost, of flexible plasmonic devices toward emerging applications.

  1. Superplastic flow of two-phase ceramics containing rigid inclusions-zirconia/mullite composites

    International Nuclear Information System (INIS)

    Yoon, C.K.; Chen, I.W.

    1990-01-01

    A continuum theory for non-newtonian flow of a two-phase composite containing rigid inclusions is presented. It predicts flow suppression by a factor of (1 - V) q , where V is the volume fraction of the rigid inclusion and q depends on the stress exponent and the inclusion shape. Stress concentrations in the rigid inclusion have also been evaluated. As the stress exponent increases, flow suppression is more pronounced even though stress concentration is less severe. To test this theory, superplastic flow of zirconia/mullite composites, in which zirconia is a soft, non-Newtonian super-plastic matrix and mullite is a rigid phase of various size, shape, and amount, is studied. The continuum theory is found to describe the two-phase superplastic flow reasonably well

  2. Numerical microstructural analysis of automotive-grade steels when joined with an array of welding processes

    International Nuclear Information System (INIS)

    Gould, J.E.; Khurana, S.P.; Li, T.

    2004-01-01

    Weld strength, formability, and impact resistance for joints on automotive steels is dependent on the underlying microstructure. A martensitic weld area is often a precursor to reduced mechanical performance. In this paper, efforts are made to predict underlying joint microstructures for a range of processing approaches, steel types, and gauges. This was done first by calculating cooling rates for some typical automotive processes [resistance spot welding (RSW), resistance mash seam welding (RMSEW), laser beam welding (LBW), and gas metal arc welding (GMAW)]. Then, critical cooling rates for martensite formation were calculated for a range of automotive steels using an available thermodynamically based phase transformation model. These were then used to define combinations of process type, steel type, and gauge where welds could be formed avoiding martensite in the weld area microstructure

  3. Microstructure and Mechanical Properties of J55ERW Steel Pipe Processed by On-Line Spray Water Cooling

    Directory of Open Access Journals (Sweden)

    Zejun Chen

    2017-04-01

    Full Text Available An on-line spray water cooling (OSWC process for manufacturing electric resistance welded (ERW steel pipes is presented to enhance their mechanical properties and performances. This technique reduces the processing needed for the ERW pipe and overcomes the weakness of the conventional manufacturing technique. Industrial tests for J55 ERW steel pipe were carried out to validate the effectiveness of the OSWC process. The microstructure and mechanical properties of the J55 ERW steel pipe processed by the OSWC technology were investigated. The optimized OSWC technical parameters are presented based on the mechanical properties and impact the performance of steel pipes. The industrial tests show that the OSWC process can be used to efficiently control the microstructure, enhance mechanical properties, and improve production flexibility of steel pipes. The comprehensive mechanical properties of steel pipes processed by the OSWC are superior to those of other published J55 grade steels.

  4. Thermomechanical Processing of Structural Steels with Dilute Niobium Additions

    Science.gov (United States)

    Cui, Z.; Patel, J.; Palmiere, E. J.

    The recrystallisation behaviour of medium carbon steels with dilute Nb addition was investigated by means of plane strain compression tests and the observation of prior austenite microstructures during different deformation conditions. It was found that complete suppression of recrystallisation did not occur in the deformation temperature range investigated. At lower deformation temperatures, partial recrystallisation occurred in the higher Nb sample. This gives the potential to obtain a full suppression of recrystallisation at lower deformation temperatures.

  5. Surface enhancement of cold work tool steels by friction stir processing with a pinless tool

    Science.gov (United States)

    Costa, M. I.; Verdera, D.; Vieira, M. T.; Rodrigues, D. M.

    2014-03-01

    The microstructure and mechanical properties of enhanced tool steel (AISI D2) surfaces produced using a friction stir welding (FSW) related procedure, called friction stir processing (FSP), are analysed in this work. The surface of the tool steel samples was processed using a WC-Co pinless tool and varying processing conditions. Microstructural analysis revealed that meanwhile the original substrate structure consisted of a heterogeneous distribution of coarse carbides in a ferritic matrix, the transformed surfaces consisted of very small carbides, homogenously distributed in a ferrite- bainite- martensite matrix. The morphology of the surfaces, as well as its mechanical properties, evaluated by hardness and tensile testing, were found to vary with increasing tool rotation speed. Surface hardness was drastically increased, relative to the initial hardness of bulk steel. This was attributed to ferrite and carbide refinement, as well as to martensite formation during solid state processing. At the highest rotation rates, tool sliding during processing deeply compromised the characteristics of the processed surfaces.

  6. A Short review on wrought austenitic stainless steels at high temperatures: processing, microstructure, properties and performance

    Directory of Open Access Journals (Sweden)

    Ronald Lesley Plaut

    2007-12-01

    Full Text Available Wrought austenitic stainless steels are widely used in high temperature applications. This short review discusses initially the processing of this class of steels, with emphasis on solidification and hot working behavior. Following, a brief summary is made on the precipitation behavior and the numerous phases that may appear in their microstructures. Creep and oxidation resistance are, then, briefly discussed, and finalizing their performance is compared with other high temperature metallic materials.

  7. Investigation of magnetic properties of steel in the process of fatigue

    International Nuclear Information System (INIS)

    Kasimov, G.A.; Pokrovskij, A.D.

    1976-01-01

    Non-destructive method was developed for the recognition of structural demages of mashine components, which is based on studying the effect of the cyclical loading of constructional steel (brands 10, 20, etc.) upon their magnetic characteristics. Using the experimental installation, we have determined the effect of the degree of fatigue destruction of steel specimens upon the main magnetization curve and the symmetrical cycles of magnetic hysteresis. The obtained results make it possible to choose the conditions of control over the fatigue process

  8. Effects of advanced laser processing on the microstructure and residual stresses of H13 tool steel

    OpenAIRE

    Trojan, Karel; Ocelík, Václav; Ganev, Nikolaj; Němeček, Stanislav; Čapek, Jiří

    2017-01-01

    The aim of this paper is to describe the effects of laser processing on the microstructure and residual stresses of laser cladded H13 tool steel on the classical construct steel S355 substrate. This research paper concludes that in this case of laser cladding, phase transformation and not shrinkage is likely to be a dominant effect on the formation of compressive residual stresses along the clad. Furthermore, martensitic structure and unequal concentration of alloying elements was observed on...

  9. A numerical study on the mechanical properties and the processing behaviour of composite high strength steels

    Energy Technology Data Exchange (ETDEWEB)

    Muenstermann, Sebastian [RWTH Aachen (Germany). Dept. of Ferrous Metallurgy; Vajragupta, Napat [RWTH Aachen (Germany). Materials Mechanics Group; Weisgerber, Bernadette [ThyssenKrupp Steel Europe AG (Germany). Patent Dept.; Kern, Andreas [ThyssenKrupp Steel Europe AG (Germany). Dept. of Quality Affairs

    2013-06-01

    The demand for lightweight construction in mechanical and civil engineering has strongly promoted the development of high strength steels with excellent damage tolerance. Nowadays, the requirements from mechanical and civil engineering are even more challenging, as gradients in mechanical properties are demanded increasingly often for components that are utilized close to the limit state of load bearing capacity. A metallurgical solution to this demand is given by composite rolling processes. In this process components with different chemical compositions were jointed, which develop after heat treatment special properties. These are actually evaluated in order to verify that structural steels with the desired gradients in mechanical properties can be processed. A numerical study was performed aiming to numerically predict strenght and toughness properties, as well as the procesing behaviour using Finite Element (FE) simulations with damage mechanics approaches. For determination of mechanical properties, simulations of tensile specimen, SENB sample, and a mobile crane have been carried out for different configurations of composite rolled materias out of high strebght structural steels. As a parameter study, both the geometrical and the metallurgical configurations of the composite rolled steels were modified. Thickness of each steel layer and materials configuration have been varied. Like this, a numerical procedure to define optimum tailored configurations of high strenght steels could be established.

  10. STUDIES ON WETTABILITY OF STAINLESS STEEL 316L POWDER IN LASER MELTING PROCESS

    Directory of Open Access Journals (Sweden)

    KURIAN ANTONY

    2014-10-01

    Full Text Available Laser sintering is one of the techniques used in additive manufacturing processes. The main objective of the work is to study the effects of process parameters on wetting phenomenon and interfacial energy during laser melting of stainless steel powder. This paper reports wetting of laser melted powder particles and its use for the determination of surface energy of stainless steel powder under laser beam exposure. Process parameters such as laser power, scan speed and beam diameter are considered for study. This study also identifies the process parameters for better wettability which produces smooth surfaces.

  11. Study of controlled leaching process of steel slag in Soxhlet extractor aiming employment in pavements

    International Nuclear Information System (INIS)

    Costa, Kissyla Avila; Guimaraes, Antonio Carlos Rodrigues; Reis, Marcelo de Miranda; Santana, Claudeny Simone Alves

    2017-01-01

    This work addresses the characterization of physical, chemical and mechanical properties of steel slag as an alternative aggregation before and after leaching testing controlled Soxhlet extractor. The material it was characterized before going through the natural leaching process and after controlled leaching in different periods of 24, 56, 96, 120 hours. The steel slag was subjected in the laboratory to simulate the precipitation in Soxhlet equipment to evaluate its physical, chemical and mechanical properties after each period described. The study of the process of leaching in steel slag searched to understand the influence of the washing process in a slag behavior in such a process. The physical characterization occurred through traditional testing of coarse aggregates, the chemical characterization through the testing of Scanning Electron Microscopy (SEM) completed by Dispersive Spectroscopy Energy (DSE) and X- ray diffraction and the mechanical characterization through testing of standardized expansion and adapted. The sample virgin, without receiving process of stabilization by controlled leaching, showed satisfactory results in the physics characterization when compared to conventional aggregates, the chemical characterization proved to be a steel slag with high contents of CaO, MgO and FeO, the mechanical characterization demonstrated that, although the degree of expansibility of the slag is low demonstrated that this should not be disregarded in the paving work. After controlled leaching the steel slag showed no significant loss of its physical properties. As the mechanical testing of expansion had decreased the potential of expansibility after leaching periods. It is concluded that the leaching process in a Soxhlet extractor is of importance in the study the properties of steel slag, once covering several days of leaching was reduced potential for expansion, limiting feature in the use of steel slag for paving. (author)

  12. The Results Of The Investigation Of Thermomechanical Processing Of PM Steel

    International Nuclear Information System (INIS)

    Szczepanik, Stefan; Wisniewski, Bartosz; Krawiarz, Jerzy

    2007-01-01

    Hot die forging of PM steel is used to obtain products with high densities. The combination of this process with heat treatment of forgings directly after their forming is researched in order to reduce energy consumption in the manufacture of PM steel products. This work determined the influence of the cooling ratio directly after hot forging of PM steel samples on their structure and mechanical properties. The properties of the PM preforms were examined after sintering and after sintering, quenching into water and tempering for 1 h at 250, 350 and 550 deg. C, respectively, as well as after forging at given temperatures and cooling in water and air, respectively. Forged steel after quenching was tempered at the same temperature as the sintered samples. Good mechanical properties were obtained by hot forging at 1100 deg. C. Sintered steel with 0.6 % Cgraphite is characterized by good hardenability and is susceptible to plastic forming at 1100 - 940 deg. C. During its cooling in air a bainitic-martensitic structure is obtained, whereas after cooling in water the structure is martensitic. The properties of the forged steel are strongly dependent on deformation temperature and cooling conditions. The tensile strength of the forged PM steel with 0.6 Cgraphite after forming at 1100 deg. C is much higher than that of the same heat-treated as-sintered steel. Traditional heat treatment applied to materials after deformation at 1100 deg. C slightly increases properties in comparison to the material directly quenched into water. The best strength was 1585 ± 193 MPa, bending strength 3364 ± 142 MPa and hardness 588 ± 43 HB. Application of controlled cooling of sintered PM steel directly after close-die forging diminishes the energy consumption during product manufacture

  13. Apparatus and process for ultrasonic seam welding stainless steel foils

    Science.gov (United States)

    Leigh, Richard W.

    1992-01-01

    An ultrasonic seam welding apparatus having a head which is rotated to form contact, preferably rolling contact, between a metallurgically inert coated surface of the head and an outside foil of a plurality of layered foils or work materials. The head is vibrated at an ultrasonic frequency, preferably along a longitudinal axis of the head. The head is constructed to transmit vibration through a contacting surface of the head into each of the layered foils. The contacting surface of the head is preferably coated with aluminum oxide to prevent the head from becoming welded to layered stainless steel foils.

  14. Radiation-heterogeneous processes on the surface of stainless steel in contact with water

    International Nuclear Information System (INIS)

    Garibov, A.; Agayev, T.N.; Velibekova, G.Z.; Ismayilov, Sh.S.; Aliyev, A.G.

    2003-01-01

    Full text: Stainless steels are one of prevailing materials of nuclear power engineering. Under operating conditions in real systems they are exposed to influence of ionizing radiation in contact with various environments. Therefore in the processes of corrosion and destruction of stainless steels special significance takes on surface processes and subsequent heterogeneous processes with their participation. In this report the results of research of nuclear-heterogeneous processes regularities in contact with stainless steel of nuclear reactors with water under influence of γ-quanta in the temperature range 300-573 K are given. Radiolytic processes in water are investigated comprehensively and therefore it was taken as modelling system for titration of surface defects and secondary electrons, emitted from metal. It was determined, that radiation processes in stainless steel give rise to the increasing of energy output of molecular hydrogen at water radiolysis from 0.45 molecule/100 eV at pure water radiolysis at 296 K up to 3.4 molecule/100 eV at the presence of stainless steel at 300 K. With increase of temperature the output of molecular hydrogen increases up to 8.2 molecule/100 eV at 573 K. Processes of lattice damage in samples of stainless steel under influence of γ-rays were investigated by electrophysical method. Influence of γ-radiation on stainless steel in contact with water at temperatures T ≤ 423 K and initial values of radiation dose D ≤ 200 kGy given rise to the reduction of electrical resistivity of samples. At doses D≥200 kGy electrical resistivity is increased. Increase of temperature from 333 K up to 423 K lead to the reduction of dose value, at which the transition to resistance increase, from 200 kGy up to 100 kGy occurs. At T≥523 K insoluble oxide phase is formed on a surface of metal which give rise to the increase of electrical resistivity of stainless steel samples. Surface oxide film formed in contact of stainless steel + H 2 O

  15. Monitoring of radionuclides in carbon steel blooms produced by EAF process

    Directory of Open Access Journals (Sweden)

    Sofilić T.

    2011-01-01

    Full Text Available Because natural and artificial isotopes in steel might originate from steel scrap or from the residue of the material that was used in the technological process, thus monitoring especially artificial radionuclides 60Co, 137Cs and 192Ir deserve special attention. The analysis by g-spectrometry has been applied to determine the presence of natural isotopes 40K, 226Ra, 232Th and 238U as well as of the artificial isotope 60Co, 137Cs and 192Ir and their activity in the produced steel round blooms in the Steel Mill of CMC Sisak d.o.o. At the same time the content of radionuclides in the other materials (ferroalloys, bauxite, fluorite, lime, coke, graphite electrodes, refractory blocks used in the same steel making process was investigated. The measured values regarding the presence of individual isotopes and their activity in steel were as follows: 40K all values were less than 1.6 Bqkg-1; 232Th all activities values were less than 0.02 Bqkg-1; 226Ra all activities values were less than 0.01 Bqkg-1; 238U all activities values were less than 1.10 Bqkg-1; 60Co all activities values were less than 0.02 Bqkg-1; 192Ir all activities values were less than 0.02 Bqkg-1 and 137Cs all activities values were less than 0.30 Bqkg-1.

  16. The role of strain rate during deposition of CAP on Ti6Al4V by superplastic deformation-like method using high-temperature compression test machine

    International Nuclear Information System (INIS)

    Ramdan, R.D.; Jauhari, I.; Hasan, R.; Masdek, N.R. Nik

    2008-01-01

    This paper describes an implementation of superplastic deformation method for the deposition of carbonated-apatite (CAP) on the well-know titanium alloy, Ti6Al4V. This deposition process was carried out using high-temperature compression test machine, at temperature of 775 deg. C, different strain rates, and conducted along the elastic region of the sample. Before the process, titanium substrate was cryogenically treated in order to approach superplastic characteristic during the process. After the process, thin film of CAP was created on the substrate with the thickness from 0.71 μm to 1.42 μm. The resulted film has a high density of CAP that covered completely the surface of the substrate. From the stress-strain relation chart, it can be observed that as the strain rate decreases, the area under stress-strain chart also decreases. This condition influences the density of CAP layer on the substrate that as this area decreases, the density of CAP layer also decreases as also confirmed by X-ray diffraction characterization. In addition, since the resulting layer of CAP is in the form of thin film, this layer did not alter the hardness of the substrate as measured by Vickers hardness test method. On the other hand, the resulting films also show a good bonding strength properties as the layer remain exist after friction test against polishing clothes for 1 h

  17. Processing parameters for the mechanical working of 9 Cr-1 Mo steel: processing maps approach

    Energy Technology Data Exchange (ETDEWEB)

    Sivaprasad, P.V.; Mannan, S.L.; Prasad, Y.V.R.K. [Indira Ghandi Centre for Atomic Research, Tamilnadu (India)

    2004-12-15

    Processing and instability maps using a dynamic materials model have been developed for 9Cr-1Mo steel in the temperature range 850 to 1200{sup o}C and strain rate range 0.001-100 s{sup -1} with a view to optimising its hot workability. The efficiency of power dissipation increased with increase in temperature and decrease in strain rate. The 9Cr-1Mo material exhibited two dynamic recrystallisation domains, one with a peak efficiency of 37% occurring at 950{sup o}C and 0.001 s{sup -1} and the other with a peak efficiency of 35% occurring at 1200{sup o}C and 0.1 s{sup -1}. These results are in good agreement with those found in industry. (author)

  18. Mechanical and microstructural characteristics of an Al-Li-Cu-Zr alloy during superplastic deformation

    International Nuclear Information System (INIS)

    Ren, B.

    1991-01-01

    If the above alloys are heavily cold- or warm-worked prior to superplastic deformation, they are resistant to static recrystallization but dynamically recrystallize with a clear strain dependence, and are superplastic deformable at relative high strain rates in the approximate range of 10 -3 to 10 -1 s -1 . The microstructural source of superplasticity has been the subject of less-detailed study than the more classical fully recrystallized materials. In this study, an effort was made to provide a somewhat greater insight into the mechanical behavior during the dynamic recrystallization of an Al-Li-Cu-Zr alloy, and to relate the mechanical behavior to the microstructure and its evolution. As part of the study, internal stresses were measured by the strain dip test, and effective stresses and their development were determined over a range of temperatures and strain rates. mechanisms for the superplastic flow and the internal-stress development during the initial stage of deformation were suggested. A variable-strain-rate model was developed based on the understanding of the mechanical behavior of this material

  19. Superplasticity in fine-grained ceramics. Final report, 1 July 1993--31 December 1993

    Energy Technology Data Exchange (ETDEWEB)

    Nieh, T.G.

    1994-01-31

    Progress has been summarized in three papers: biaxial gas-pressure forming of a superplastic Al{sub 2}O{sub 3}/YTZP; mechanical properties of a 20 vol% SiC whisker-reinforced yttria-stabilized, tetragonal zirconia composite at elevated temperatures; and gas- pressure forming of ceramic sheet.

  20. A constitutive model for the superplastic material ALNOVI-1 including leak risk information

    NARCIS (Netherlands)

    Snippe, Corijn H.C.; Snippe, Q.H.C.; Meinders, Vincent T.; Pietzyk, M.; Kusiak, J.; Majta, J.; Hartley, P.; Lin, J.; Mori, K.

    2008-01-01

    For some applications, it is important that a formed sheet of material is completely gas tight, therefore it is beneficial to be able to predict whether a formed sheet will be leak tight for gases or not. Superplastic materials show the ability to attain very high plastic strains before failure.

  1. Manufacture of a four-sheet complex component from different titanium alloys by superplastic forming

    Science.gov (United States)

    Allazadeh, M. R.; Zuelli, N.

    2017-10-01

    A superplastic forming (SPF) technology process was deployed to form a complex component with eight-pocket from a four-sheet sandwich panel sheetstock. Six sheetstock packs were composed of two core sheets made of Ti-6Al-4V or Ti-5Al-4Cr-4Mo-2Sn-2Zr titanium alloy and two skin sheets made of Ti-6Al-4V or Ti-6Al-2Sn-4Zr-2Mo titanium alloy in three different combinations. The sheets were welded with two subsequent welding patterns over the core and skin sheets to meet the required component's details. The applied welding methods were intermittent and continuous resistance seam welding for bonding the core sheets to each other and the skin sheets over the core panel, respectively. The final component configuration was predicted based on the die drawings and finite element method (FEM) simulations for the sandwich panels. An SPF system set-up with two inlet gas pipe feeding facilitated the trials to deliver two pressure-time load cycles acting simultaneously which were extracted from FEM analysis for specific forming temperature and strain rate. The SPF pressure-time cycles were optimized via GOM scanning and visually inspecting some sections of the packs in order to assess the levels of core panel formation during the inflation process of the sheetstock. Two sets of GOM scan results were compared via GOM software to inspect the surface and internal features of the inflated multisheet packs. The results highlighted the capability of the tested SPF process to form complex components from a flat multisheet pack made of different titanium alloys.

  2. Influence of the welding process on martensitic high strength steel

    Directory of Open Access Journals (Sweden)

    Petr Hanus

    2014-07-01

    Full Text Available The subject of the study is martensitic 22MnB5 steels, which are used in the automotive industry. The main purpose of the performed analyses is a study of strength differences in heat affected zones of the spot welding. For the needs of the strength decrease assessment, the critical layer of the heat affected area was experimentally simulated. The aim of the work is to determine the most suitable methodology for evaluating the local changes of the elastic-plastic material response. The aim of this work is to determine the optimal methods for the determination of the yield strength and to find a firming trend in these zones.

  3. Influences of process parameters and microstructure on the fracture mechanisms of ODS steels

    International Nuclear Information System (INIS)

    Rouffié, A.L.; Wident, P.; Ziolek, L.; Delabrouille, F.; Tanguy, B.; Crépin, J.; Pineau, A.; Garat, V.; Fournier, B.

    2013-01-01

    The present work investigates the impact response of three ODS steels containing 9%Cr and 14%Cr. These steels were produced by hot extrusion in the shapes of a rod and a plate. The 9%Cr ODS steel has a quasi-isotropic microstructure and is given as a reference material. In comparison, the 14%Cr ODS steel has a strong morphological and crystallographic texture given by the process route. The impact behaviour is anisotropic and the fracture energies are higher when the material is tested in the longitudinal direction compared to the transverse direction. Moreover, the 14%Cr ODS steel has a better impact behaviour when it is extruded in the shape of a rod rather than in the shape of a plate. This work focuses on the fracture mechanisms involved in the ductile to brittle transition regime and in the brittle regime of these materials. In the case of the 14%Cr ODS steel, the cleavage facets observed at very low temperature are much larger than the actual size of the grains. Packets of grains with less than 15° of internal misorientation were defined as effective grains for cleavage. In the transition range, the texture enhances intergranular delamination on the 14%Cr rod material. The occurrence of delamination consumes a lot of energy and tends to enhance scattering in impact energies

  4. Influences of process parameters and microstructure on the fracture mechanisms of ODS steels

    Energy Technology Data Exchange (ETDEWEB)

    Rouffié, A.L., E-mail: anne-laure.rouffie@cea.fr [CEA, DEN, DANS, DMN, SRMA, Bât 453, F-91191 Gif-sur-Yvette (France); Wident, P.; Ziolek, L. [CEA, DEN, DANS, DMN, SRMA, Bât 453, F-91191 Gif-sur-Yvette (France); Delabrouille, F. [EDF – EDF R and D, Département MMC groupe Métallurgie, 77818 Moret sur Loing (France); Tanguy, B. [CEA, DEN, DANS, DMN, SEMI, Bât 625, F-91191 Gif-sur-Yvette (France); Crépin, J.; Pineau, A. [Mines ParisTech, Centre des Matériaux PM Fourt, UMR CNRS 7633, BP 87, 91003 Evry (France); Garat, V. [AREVA NP, 10 rue J. Récamier, 69006 Lyon (France); Fournier, B. [Manoir Industries, Metallurgy Dept., 12 rue des Ardennes, BP 8401 Pîtres, 27108 Val de Reuil Cedex (France)

    2013-02-15

    The present work investigates the impact response of three ODS steels containing 9%Cr and 14%Cr. These steels were produced by hot extrusion in the shapes of a rod and a plate. The 9%Cr ODS steel has a quasi-isotropic microstructure and is given as a reference material. In comparison, the 14%Cr ODS steel has a strong morphological and crystallographic texture given by the process route. The impact behaviour is anisotropic and the fracture energies are higher when the material is tested in the longitudinal direction compared to the transverse direction. Moreover, the 14%Cr ODS steel has a better impact behaviour when it is extruded in the shape of a rod rather than in the shape of a plate. This work focuses on the fracture mechanisms involved in the ductile to brittle transition regime and in the brittle regime of these materials. In the case of the 14%Cr ODS steel, the cleavage facets observed at very low temperature are much larger than the actual size of the grains. Packets of grains with less than 15° of internal misorientation were defined as effective grains for cleavage. In the transition range, the texture enhances intergranular delamination on the 14%Cr rod material. The occurrence of delamination consumes a lot of energy and tends to enhance scattering in impact energies.

  5. Analyses of quenching process during turn-off of plasma electrolytic carburizing on carbon steel

    International Nuclear Information System (INIS)

    Wu, Jie; Liu, Run; Xue, Wenbin; Wang, Bin; Jin, Xiaoyue; Du, Jiancheng

    2014-01-01

    Highlights: • Cooling rate of carburized steel at the end of PEC treatment is measured. • The quench hardening in the fast or slow turn-off mode hardly takes place. • Decrease of the surface roughness during slow turn-off process is found. • A slow turn-off mode is recommended to replace the conventional turn-off mode. - Abstract: Plasma electrolytic carburizing (PEC) under different turn-off modes was employed to fabricate a hardening layer on carbon steel in glycerol solution without stirring at 380 V for 3 min. The quenching process in fast turn-off mode or slow turn-off mode of power supply was discussed. The temperature in the interior of steel and electron temperature in plasma discharge envelope during the quenching process were evaluated. It was found that the cooling rates of PEC samples in both turn-off modes were below 20 °C/s, because the vapor film boiling around the steel sample reduced the cooling rate greatly in terms of Leidenfrost effect. Thus the quench hardening hardly took place, though the slow turn-off mode slightly decreased the surface roughness of PEC steel. At the end of PEC treatment, the fast turn-off mode used widely at present cannot enhance the surface hardness by quench hardening, and the slow turn-off mode was recommended in order to protect the electronic devices against a large current surge

  6. Microstructural Evolution during DPRM Process of Semisolid Ledeburitic D2 Tool Steel

    OpenAIRE

    M. N. Mohammed; M. Z. Omar; J. Syarif; Z. Sajuri; M. S. Salleh; K. S. Alhawari

    2013-01-01

    Semisolid metal processing is a relatively new technology that offers several advantages over liquid processing and solid processing because of the unique behaviour and characteristic microstructure of metals in this state. With the aim of finding a minimum process chain for the manufacture of high-quality production at minimal cost for forming, the microstructural evolution of the ledeburitic AISI D2 tool steel in the semisolid state was studied experimentally. The potential of the direct pa...

  7. Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

    Directory of Open Access Journals (Sweden)

    G. Magudeeswaran

    2014-03-01

    Full Text Available Quenched and Tempered (Q&T steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC in the heat affected zone (HAZ after welding. The use of austenitic stainless steel (ASS consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW and Flux cored arc welding (FCAW were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.

  8. The Effects of Shallow Cryogenic Process On The Mechanical Properties of AISI 4140 Steel

    Directory of Open Access Journals (Sweden)

    Eşref KIZILKAYA

    2018-03-01

    Full Text Available In this study, shallow cryogenic treatments were carried out for various holding time to AISI 4140 steel and the effects of heat treatment parameters on wear behavior, impact strength and tensile strength were investigated. Three different holding times were used for cryogenic heat treatments. After the cryogenic process, single tempering was applied. In addition, the abrasion tests were carried out at three different forces (5N, 10N and 15N at a constant slip speed (3.16 m / s and at three different slip distances (95 m, 190 m, 285 m. It has been determined that the shallow cryogenic process parameters significantly influence the mechanical properties of the AISI 4140 steel as a result of experimental studies., Low heat treatment times in cryogenic heat treatment have been found to have a positive effect on many mechanical properties, especially wear. The mechanical properties of the AISI 4140 steel can be optimized by controlling the shallow cryogenic heat treatment parameters.

  9. Magnetic losses reduction in grain oriented silicon steel by pulse and continuous fiber laser processing

    Science.gov (United States)

    Petryshynets, Ivan; Kováč, František; Puchý, Viktor; Šebek, Martin; Füzer, Ján; Kollár, Peter

    2018-04-01

    The present paper shows the impact of different laser scribing conditions on possible reduction of magnetic losses in grain oriented electrical steel sheets. The experimental Fe-3%Si steel was taken from industrial line after final box annealing. The surface of investigated steel was subjected to fiber laser processing using both pulse and continuous scribing regimes in order to generate residual thermal stresses inducing the magnetic domains structure refinement. The magnetic losses of experimental samples before and after individual laser scribing regimes were tested in AC magnetic field with 50Hz frequency and induction of 1.5T. The most significant magnetic losses reduction of 38% was obtained at optimized conditions of continuous laser scribing regime. A semi quantitative relationship has been found between the domain patterns and the used fiber laser processing.

  10. Magnetic losses reduction in grain oriented silicon steel by pulse and continuous fiber laser processing

    Directory of Open Access Journals (Sweden)

    Ivan Petryshynets

    2018-04-01

    Full Text Available The present paper shows the impact of different laser scribing conditions on possible reduction of magnetic losses in grain oriented electrical steel sheets. The experimental Fe-3%Si steel was taken from industrial line after final box annealing. The surface of investigated steel was subjected to fiber laser processing using both pulse and continuous scribing regimes in order to generate residual thermal stresses inducing the magnetic domains structure refinement. The magnetic losses of experimental samples before and after individual laser scribing regimes were tested in AC magnetic field with 50Hz frequency and induction of 1.5T. The most significant magnetic losses reduction of 38% was obtained at optimized conditions of continuous laser scribing regime. A semi quantitative relationship has been found between the domain patterns and the used fiber laser processing.

  11. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  12. A superplastic Al-Li-Cu-Mg-Zr powder alloy with high hardness and modulus

    International Nuclear Information System (INIS)

    Phillips, V.A.

    1986-01-01

    Structure/property studies were made on an experimental Al-3.18% Li-4.29% Cu-1.17% Mg-0.18% Zr powder alloy, which is of the low density/high modulus type. Alloy powder was made by the P and W/GPD rapid solidification rate (RSR) process, canned, and extruded to bar. The density was 2.458 x 10/sup 6/ g/m/sup 3/. The material was solution-treated, and aged at 149 0 C(300 0 F), 171 0 C(340 0 F), and 193 0 C(380 0 F), using hardness tests to determine the aging curves. Testpieces solution-treated at 516 0 C(961 0 F) showed an average yield strength (0.2% offset) of 43.3 ksi (299 MPa) and ultimate tensile strength of 50.0 ksi (345 MPa), with 1% elongation, which increased to 73.0 ksi (503 MPa) and 73.1 ksi (504 MPa), respectively, with only 0.2% elongation, on peak aging at 193 0 C(380 0 F), with a modulus of elasticity of 11.4 x 10/sup 6/ psi (78.3 GPa). Hardness values reached 90-92 R/sub B/ on aging at 149-193 0 C(300-380 0 F). The as-extruded alloy showed superplastic behavior at 400-500 0 C(752-932 0 F) with elongations of 80-185% on 25.6 mm, peaking at 450 0 C(842 0 F). An RSR Al-2.53% Li-2.82% Mn-0.02% Zr extruded allow showed only 18-23% elongation at 400-500 0 C(752-932 0 F)

  13. The high temperature mechanical characteristics of superplastic 3 mol% yttria stabilized zirconia

    International Nuclear Information System (INIS)

    Owen, D.M.; Chokshi, A.H.

    1998-01-01

    A detailed study was undertaken to characterize the deformation behavior of a superplastic 3 mol% yttria-stabilized tetragonal zirconia (3YTZ) over a wide range of strain rates, temperatures and grain sizes. The experimental data were analyzed in terms of the following equation for high temperature deformation: SR ∝ FS n d -p exp(-Q/RT), where SR is the strain rate, FS is the flow stress, d is the grain size, Q is the activation energy, R is the gas constant, T is the absolute temperature, and n and p are constants termed the stress exponent and the inverse grain size exponent, respectively. The experimental data over a wide range of stresses revealed a transition in stress exponent. Deformation in the low and high stress regions was associated with n about 3 and p about 1, and n about 2 and p about 3, respectively. The transition stress between the two regions decreased with increasing grain size. The activation energy was similar for both regions with a value of about 550 kJ/mol. Microstructural measurements revealed that grains remained essentially equiaxed after the accumulation of large strains, and very limited concurrent grain growths occurred in most experiments. Assessment of possible rate controlling creep mechanisms and comparison with previous studied indicate that in the n=2 region, deformation occurs by a grain boundary sliding process whose rate is independent of impurity content. Deformation in the n=3 region is controlled by an interface reaction that is highly sensitive to impurity content. It is concluded that an increase in impurity content increases yttrium segregation to grain boundaries, which enhances the rate of the interface reaction, thereby decreasing the apparent transition stress between the n=2 and n=3 regions. This unified approach incorporating two sequential mechanisms can rationalize many of the apparently dissimilar results that have been reported previously for deformation of 3YTZ

  14. Modification of Banding in Dual-Phase Steels via Thermal Processing

    DEFF Research Database (Denmark)

    Mukherjee, Krishnendu; Thomas, L. S.; Bos, C.

    2014-01-01

    The potential to utilize controlled thermal processing to minimize banding in a DP780 steel with 2 wt pct Mn was evaluated on samples processed on a Gleeble® 3500 thermomechanical processing simulator. All processing histories were selected to result in final dual-phase steel microstructures...... simulating microstructures achievable during annealing of initially cold rolled sheet. Strip samples were processed to evaluate the effects of heating rate, annealing time, annealing temperature, and cooling rate. The degree of banding in the final microstructures was evaluated with standard light optical...... microscopic techniques. Results are presented to illustrate that the extent of banding depended on control of both heating and cooling rates, and a specific processing history based on a two-stage heating rate can be used to minimize visible banding in selected final heat treated products....

  15. Chromium in aqueous nitrate plutonium process streams: Corrosion of 316 stainless steel and chromium speciation

    International Nuclear Information System (INIS)

    Smith, W.H.; Purdy, G.

    1995-01-01

    This study was undertaken to determine if chromium +6 could exist in plutonium process solutions under normal operating conditions. Four individual reactions were studied: the rate of dissolution of stainless steel, which is the principal source of chromium in process solutions; the rate of oxidation of chromium +3 to chromium +6 by nitric. acid; and the reduction of chromium +6 back to chromium +3 by reaction with stainless steel and with oxalic acid. The stainless steel corrosion rate was found to increase with increasing nitric acid concentration, increasing hydrofluoric acid concentration, and increasing temperature. Oxidation of chromium +3 to chromium +6 was negligible at room temperature and only became significant in hot concentrated nitric acid. The rate of reduction of chromium +6 back to chromium +3 by reaction with stainless steel or oxalic acid was found to be much greater than the rate of the reverse oxidation reaction. Based on these findings and taking into account normal operating conditions, it was determined that although there would be considerable chromium in plutonium process streams it would rarely be found in the +6 oxidation state and would not exist in the +6 state in the final process waste solutions

  16. Influence of deformation process on the improvement of non-oriented electrical steel

    International Nuclear Information System (INIS)

    Fischer, O.; Schneider, J.

    2003-01-01

    World-wide there is a trend to develop higher permeability grades of non-oriented electrical steels. The paper discusses the practical relevance of these developments and describes the progress in higher permeability materials utilizing optimized hot rolling and cold rolling processes

  17. Chromium in aqueous nitrate plutonium process streams: Corrosion of 316 stainless steel and chromium speciation

    International Nuclear Information System (INIS)

    Smith, W.H.; Purdy, G.M.

    1995-01-01

    This study was undertaken to determine if chromium(+6) could exist in plutonium process solutions under normal operating conditions. Four individual reactions were studied: the rate of dissolution of stainless steel, which is the principal source of chromium in process solutions; the rate of oxidation of chromium(+3) to chromium(+6) by nitric acid; and the reduction of chromium(+6) back to chromium(+3) by reaction with stainless steel and with oxalic acid. The stainless steel corrosion rate was found to increase with increasing nitric acid concentration, increasing hydrofluoric acid concentration, and increasing temperature. Oxidation of chromium(+3) to chromium(+6) was negligible at room temperature and only became significant in hot concentrated nitric acid. The rate of reduction of chromium(+6) back to chromium(+3) by reaction with stainless steel or oxalic acid was found to be much greater than the rate of the reverse oxidation reaction. Based on these findings and taking into account normal operating conditions, it was determined that although there would be considerable chromium in plutonium process streams it would rarely be found in the (+6) oxidation state and would not exist in the (+6) state in the final process waste solutions

  18. Effect of Plasma Nitriding Process Conditions on Corrosion Resistance of 440B Martensitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Łępicka Magdalena

    2014-09-01

    Full Text Available Martensitic stainless steels are used in a large number of various industrial applications, e.g. molds for plastic injections and glass moldings, automotive components, cutting tools, surgical and dental instruments. The improvement of their tribological and corrosion properties is a problem of high interest especially in medical applications, where patient safety becomes a priority. The paper covers findings from plasma nitrided AISI 440B (PN-EN or DIN X90CrMoV18 stainless steel corrosion resistance studies. Conventionally heat treated and plasma nitrided in N2:H2 reaction gas mixture (50:50, 65:35 and 80:20, respectively in two different temperature ranges (380 or 450°C specimens groups were examined. Microscopic observations and electrochemical corrosion tests were performed using a variety of analytical techniques. As obtained findings show, plasma nitriding of AISI 440B stainless steel, regardless of the process temperature, results in reduction of corrosion current density. Nevertheless, applying thermo-chemical process which requires exceeding temperature of about 400°C is not recommended due to increased risk of steel sensitization to intergranular and stress corrosion. According to the results, material ion nitrided in 450°C underwent leaching corrosion processes, which led to significant disproportion in chemical composition of the corroded and corrosion-free areas. The authors suggest further research into corrosion process of plasma nitrided materials and its degradation products.

  19. Novel water-air circulation quenching process for AISI 4140 steel

    Science.gov (United States)

    Zheng, Liyun; Zheng, Dawei; Zhao, Lixin; Wang, Lihui; Zhang, Kai

    2013-11-01

    AISI 4140 steel is usually used after quenching and tempering. During the heat treatment process in industry production, there are some problems, such as quenching cracks, related to water-cooling and low hardness due to oil quenching. A water-air circulation quenching process can solve the problems of quenching cracks with water and the high cost quenching with oil, which is flammable, unsafe and not enough to obtain the required hardness. The control of the water-cooling and air-cooling time is a key factor in the process. This paper focuses on the quenching temperature, water-air cycle time and cycle index to prevent cracking for AISI 4140 steel. The optimum heat treatment parameters to achieve a good match of the strength and toughness of AISI 4140 steel were obtained by repeated adjustment of the water-air circulation quenching process parameters. The tensile strength, Charpy impact energy at -10 °C and hardness of the heat treated AISI 4140 steel after quenching and tempering were approximately 1098 MPa, 67.5 J and 316 HB, respectively.

  20. MATHEMATICAL SIMULATION OF ARGON MIXING PROCESSES AND STEEL SATURATION WITH CARBON IN LADLE

    Directory of Open Access Journals (Sweden)

    A. N. Chichko

    2006-01-01

    Full Text Available The mathematical model for dissolution process of a powder material in steel melt is proposed in the paper. The model permits to take into account mixing hydrodynamics on the basis of the Navier-Stokes equations. One of the industrial out-of-furnace treatment schemes taken as an example demonstrates the opportunities to model a carbon dissolution in a ladle.

  1. Modeling the wire-EDM process parameters for EN-8 carbon steel ...

    African Journals Online (AJOL)

    Modeling the wire-EDM process parameters for EN-8 carbon steel using .... The neural networks has been developed with the help of MATLAB 8.1 (R13) package .... Now, Simulation and Prediction will be performed using the trained network.

  2. Effect of cold working on nitriding process of AISI 304 and 316 austenitic stainless steel

    International Nuclear Information System (INIS)

    Pereira, Silvio Andre de Lima

    2012-01-01

    The nitriding behavior of AISI 304 and 316 austenitic stainless steel was studied by different cold work degree before nitriding processes. The microstructure, thickness, microhardness and chemical micro-composition were evaluated through optical microscopy, microhardness, scanner electronic microscopy and x ray diffraction techniques. Through them, it was observed that previous plastic deformations do not have influence on layer thickness. However, a nitrided layer thicker can be noticed in the AISI 304 steel. In addition, two different layers can be identified as resulted of the nitriding, composed for austenitic matrix expanded by nitrogen atoms and another thinner immediately below expanded by Carbon atoms. (author)

  3. Performance characterization of Ni60-WC coating on steel processed with supersonic laser deposition

    Directory of Open Access Journals (Sweden)

    Fang Luo

    2015-03-01

    Full Text Available Ni60-WC particles are used to improve the wear resistance of hard-facing steel due to their high hardness. An emerging technology that combines laser with cold spraying to deposit the hard-facing coatings is known as supersonic laser deposition. In this study, Ni60-WC is deposited on low-carbon steel using SLD. The microstructure and performance of the coatings are investigated through SEM, optical microscopy, EDS, XRD, microhardness and pin-on-disc wear tests. The experimental results of the coating processed with the optimal parameters are compared to those of the coating deposited using laser cladding.

  4. The effect of metastability in the process of fatigue of an austenitic stainless steel

    International Nuclear Information System (INIS)

    Pacheco, D.J.

    1977-01-01

    The influence of martensitic phase transformation on the process of pulsating tensile stress is studied in a metastable type AISI 316 stainless steel in the temperature range from 25 to -196 0 C. Annealed as well as previously deformed specimens are tested for the typical microstructural characteristics. It is concluded that the fatigue limit as well as the crack mechanisms depend upon the nature of the slip of crystalographic planes. The martensitic transformation previously induced by plastic deformation shows an undesirable fatigue character, in the annealed state and tested at 25 0 C, the type 316 steel will need a plastic deformation equal to or slightly above 9% for pulsating tension fracture [pt

  5. Prediction of deformations of steel plate by artificial neural network in forming process with induction heating

    International Nuclear Information System (INIS)

    Nguyen, Truong Thinh; Yang, Young Soo; Bae, Kang Yul; Choi, Sung Nam

    2009-01-01

    To control a heat source easily in the forming process of steel plate with heating, the electro-magnetic induction process has been used as a substitute of the flame heating process. However, only few studies have analyzed the deformation of a workpiece in the induction heating process by using a mathematical model. This is mainly due to the difficulty of modeling the heat flux from the inductor traveling on the conductive plate during the induction process. In this study, the heat flux distribution over a steel plate during the induction process is first analyzed by a numerical method with the assumption that the process is in a quasi-stationary state around the inductor and also that the heat flux itself greatly depends on the temperature of the workpiece. With the heat flux, heat flow and thermo-mechanical analyses on the plate to obtain deformations during the heating process are then performed with a commercial FEM program for 34 combinations of heating parameters. An artificial neural network is proposed to build a simplified relationship between deformations and heating parameters that can be easily utilized to predict deformations of steel plate with a wide range of heating parameters in the heating process. After its architecture is optimized, the artificial neural network is trained with the deformations obtained from the FEM analyses as outputs and the related heating parameters as inputs. The predicted outputs from the neural network are compared with those of the experiments and the numerical results. They are in good agreement

  6. Possibilities for the Reuse of Steel from Decommissioning. Selected Scenarios in the Process of Proposal and Evaluation of Manufacturing Processes for Conditional Released Steel and their Application in General and Nuclear Industry

    International Nuclear Information System (INIS)

    Bezak, P.; Daniska, V.; Ondra, F.; Necas, V.

    2012-01-01

    Conditional release of steels from NPP decommissioning enables controlled reuse of non-negligible volumes of steels. For proposal of scenarios for steel reuse, it is needed to identify and evaluate partial elementary activities of the whole process from conditional release of steels, manufacturing of various elements up to realisation of scenarios. For scenarios of reuse of conditionally released steel the products of steel, as steel reinforcements, rails, profiles and sheets for technical constructions such as bridges, tunnels, railways and other constructions which guarantee the long-term properties over the periods of 50-100 years are considered. The idea offers also the possibility for using this type of steel for particular technical constructions, directly usable in nuclear facilities. The paper presents the review of activities for manufacturing of various steel construction elements made from conditionally released steels and their use in general and also in the nuclear industry. As the starting material for manufacturing of steel elements ingots or just fragments of steel after dismantling in controlled area can be used. These input materials are re-melted in industrial facilities in order to achieve the required physical and chemical characteristics. Mostly used technique for manufacturing of the steel construction elements is rolling. As the products considered in scenarios for reuse of conditional released steels are bars for reinforcement concrete, rolled steel sheets and other rolled profiles. For use in the nuclear industry it offers the possibility for casting of thick-walled steel containers for long-term storage of high level radioactive components in integral storage and also assembly of stainless steel tanks for storing of liquid radioactive waste. Lists of elementary activities which are needed for manufacturing of selected steel elements are elaborated. These elementary activities are then the base for detailed safety evaluation of external

  7. Processing of an AISI D2 tool steel by high-energy milling

    International Nuclear Information System (INIS)

    Spagnol, N.J.R.; Araujo, G.F.; Vurobi Junior, S.; Cintho, O.M.

    2009-01-01

    Full text: Chips of machining of AISI D2 steel were processed in Spex high-energy mill. The powder obtained was analyzed by x-ray diffraction, and then compressed in the form of discs of 8mm in diameter. The samples were treated at 1200 deg C for 1 hour under vacuum atmosphere for sintering. Then specimens were subjected to annealing, quenching and tempering at 400°C and 525 deg C. Along with each disc, a sample of as-received steel was subjected to the same heat treatment to evaluate the final microstructures. After metallographic preparation, samples were etched with Berah's reagent, characterized by optical microscopy, Vickers hardness, quantitative metallography and scanning electron microscopy with micro analysis and mapping by EDS. Specimens from high energy milling had reduction in prior austenitic grain size and more refined carbides and better distributed in the microstructure of steel. (author)

  8. Observation of the molten metal behaviors during the laser cutting of thick steel specimens using attenuated process images

    International Nuclear Information System (INIS)

    Tamura, Koji; Yamagishi, Ryuichiro

    2017-01-01

    Molten metal behaviors during the laser cutting of carbon steel and stainless steel specimens up to 300 mm in thickness were observed to dismantle large steel objects for the nuclear decommissioning, where attenuated process images from both steels were observed for detailed process analysis. Circular and rod-like molten metal structures were observed at the laser irradiated region depending on the assist gas flow conditions. Molten metal blow-off and flow processes were observed as cutting processes. The observations were explained by the aerodynamic interaction of the melted surface layer. The method is useful for the detailed observation of the molten metal behaviors, and the results are informative to understand and optimize the laser cutting process of very thick steel specimens. (author)

  9. Corrosion Behaviour of Steels in Nigerian Food Processing ...

    African Journals Online (AJOL)

    Michael Horsfall

    quality regulatory agencies and food processing equipment fabricators. It is our desire that ... poisoning. ... corrosive effect under two special conditions; in solution with ..... Loto C.A and Atanda P.O (1998) Corrosion of Mild ... Health Paper. No.

  10. Finite element simulation of laser cutting process of steel sheet

    Directory of Open Access Journals (Sweden)

    Meško Jozef

    2018-01-01

    Full Text Available Lasers are widely used in industry as cutting tools due to ultra flexibility of the cutting conditions, obtaining high quality end product, quick set up, non-mechanical contact between the workpiece and the tool, and small size of the heat affected zone. In the present study, laser gas assisted cutting process is examined. The laser cutting sheet solution is practically always very convenient compared to conventional technologies and brings the greatest cost savings in the manufacturing process.

  11. Cold pressure welding of aluminium-steel blanks: Manufacturing process and electrochemical surface preparation

    Science.gov (United States)

    Schmidt, Hans Christian; Homberg, Werner; Orive, Alejandro Gonzalez; Grundmeier, Guido; Hordych, Illia; Maier, Hans Jürgen

    2018-05-01

    In this study the manufacture of aluminium-steel blanks by cold pressure welding and their preparation for a welding process through electrochemical surface treatment are investigated and discussed. The cold pressure welding process was done with an incremental rolling tool that allows for the partial pressure welding of two blanks along a prepared path. The influence of the surface preparation by electrochemical deposition of bond promoting organosilane-based agents and roughening on a nano-scale is investigated and compared to conventional surface treatments. Coating the surfaces with a thin organosilane-based film incorporating specific functional groups should promote additional bonding between the mating oxide layers; its influence on the total weld strength is studied. Pressure welding requires suitable process strategies, and the current advances in the proposed incremental rolling process for the combination of mild steel and aluminium are presented.

  12. Effect of welding process on the microstructure and properties of dissimilar weld joints between low alloy steel and duplex stainless steel

    Science.gov (United States)

    Wang, Jing; Lu, Min-xu; Zhang, Lei; Chang, Wei; Xu, Li-ning; Hu, Li-hua

    2012-06-01

    To obtain high-quality dissimilar weld joints, the processes of metal inert gas (MIG) welding and tungsten inert gas (TIG) welding for duplex stainless steel (DSS) and low alloy steel were compared in this paper. The microstructure and corrosion morphology of dissimilar weld joints were observed by scanning electron microscopy (SEM); the chemical compositions in different zones were detected by energy-dispersive spectroscopy (EDS); the mechanical properties were measured by microhardness test, tensile test, and impact test; the corrosion behavior was evaluated by polarization curves. Obvious concentration gradients of Ni and Cr exist between the fusion boundary and the type II boundary, where the hardness is much higher. The impact toughness of weld metal by MIG welding is higher than that by TIG welding. The corrosion current density of TIG weld metal is higher than that of MIG weld metal in a 3.5wt% NaCl solution. Galvanic corrosion happens between low alloy steel and weld metal, revealing the weakness of low alloy steel in industrial service. The quality of joints produced by MIG welding is better than that by TIG welding in mechanical performance and corrosion resistance. MIG welding with the filler metal ER2009 is the suitable welding process for dissimilar metals jointing between UNS S31803 duplex stainless steel and low alloy steel in practical application.

  13. Welding of cold worked austenitic steels - comparison of TIG, EB and laser processes

    International Nuclear Information System (INIS)

    Richard, A.; Prunele, D. de; Castilan, F.

    1993-01-01

    Effect of welding on cold worked components is a local falling of their properties. Modifications induced by such an operation depend on the thermal cycle and consequently on the welding process. An experimental study aim of which is to compare respective effects of different welding processes (TIG, EB, laser) has been realized. This publication presents results related to 316L and 316Ti steels. (author). 2 refs., 7 figs., 1 tab

  14. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    OpenAIRE

    Alves, Eder Paduan; Piorino Neto, Francisco; An, Chen Ying

    2010-01-01

    Abstract: The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW), which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The ...

  15. Nuclear Data Processing for Generation of Stainless Steel Cross-Sections Data

    International Nuclear Information System (INIS)

    Suwoto; Zuhair

    2007-01-01

    Stainless steel has been used as important material in nuclear reactor and also in non nuclear industries. Nuclear data processing for generation of composite mixture cross-sections from several nuclides have been made. Provided evaluated nuclear data file (ENDF) such as ENDF/B- VI.8, JEFF-3.1 and JENDL-3.3 files were employed. Raw nuclear data cross-sections on file ENDF should be prepared and processed before it used in calculation. Sequence of nuclear data processing for generation of mixture cross-sections data from several nuclides is started from LINEAR, RECENT, SIGMA1 and MIXER codes taken from PREPR02000 utility code. Nuclear data processing is started from linearization of nuclear cross-sections data by using LINEAR code and counting background contribution of resonance parameter (MF2) with RECENT code (0 K) at energy ranges from 10 -5 to 10 7 eV. Afterward, the neutron cross-sections data should be processed and broadened to desire temperature (300 K) by using SIGMA1 code. Consistency of each cross-sections which used in nuclear data processing is checked and verified using FIXUP code. The next step is to define the composite mixture density (gr/cm 3 ) of stainless steel SUS-310 and weight fraction of each nuclide composition prior used it in MIXER code. All of the stainless steel SUS-310 cross sections are condensed to 650 energy groups structure (TART-energy structure) by using GROUPIE code to evaluate, analysis and review it more easily. The total, elastic scattering, non-elastic scattering and capture cross- sections of stainless steel SUS-310 have been made of ENDF/B-VI.8, JEFF-3.1 and JENDL-3.3 files. The stainless steel cross-sections made of ENDF/B- VI.8 file was taken as reference during validation process. The validation result of total cross-sections for stainless steel SUS-310 is clearly observed that the differences of total cross-sections error in nuclear data processing is relatively low than 0.01%. (author)

  16. A grain-boundary diffusion model of dynamic grain growth during superplastic deformation

    International Nuclear Information System (INIS)

    Kim, Byung-Nam; Hiraga, Keijiro; Sakka, Yoshio; Ahn, Byung-Wook

    1999-01-01

    Dynamic grain growth during superplastic deformation is modelled on the basis of a grain-boundary diffusion mechanism. On the grain boundary where a static and a dynamic potential difference coexist, matter transport along the boundary is assumed to contribute to dynamic grain growth through depositing the matter on the grain surface located opposite to the direction of grain-boundary migration. The amount of the diffusive matter during deformation is calculated for an aggregate of spherical grains and is converted to the increment of mean boundary migration velocity. The obtained relationship between the strain rate and the dynamic grain growth rate is shown to be independent of deformation mechanisms, provided that the grain growth is controlled by grain-boundary diffusion. The strain dependence, strain-rate dependence and temperature dependence of grain growth predicted from this model are consistent with those observed in superplastic ZrO 2 -dispersed Al 2 O 3

  17. A morphological evaluation of a duplex stainless steel processed by high energy Ball Mill

    International Nuclear Information System (INIS)

    Yonekubo, Ariane Emi; Cintho, Osvaldo Mitsuyuki; Aguiar, Denilson Jose Marcolino de; Capocchi, Jose Deodoro Trani

    2009-01-01

    The duplex stainless steels are formed by a ferrite and austenite mixture, giving them a combination of properties. Commercially, these steels are hot rolled, developing an anisotropic, alternated ferrite and austenite elongated lamellae microstructure. In this work, a duplex stainless steel was produced by the mixture of elementary powders with the composition Fe-19.5Cr-5Ni processed in an ATTRITOR ball mill during periods up to 15 hours. The powders obtained were compressed in specimens and were heat treated in the temperatures of 900, 1050 and 1200 °C during 1 hour and analysed by x ray diffraction, optic microscopy, scanning electron microscopy and energy dispersion spectroscopy. An optimized microstructure with ultrafine, equiaxial and regular duplex microstructure was obtained in the 15 hour milling and 1200 °C heat treatment. Afterwards, a commercially super duplex stainless steel UNS S32520 was aged at 800 °C aiming the precipitation of σ phase in order to reduce its toughness and then, milled in SPEX mill. The resulting microstructure was a very fine duplex type with irregular grain boundary morphology duo to the grain growth barrier promoted by the renascent σ phase particles during sintering process. (author)

  18. The Numerical and Experimental Analysis of Ballizing Process of Steel Tubes

    Directory of Open Access Journals (Sweden)

    Dyl T.

    2017-06-01

    Full Text Available This paper presents chosen results of experimental and numerical research of ballizing process of the steel tubes. Ballizing process is a method of burnishing technology of an internal diameter by precisely forcing a ball through a slightly undersized pre-machined tubes. Ballizing process is a fast, low-cost process for sizing and finishing tubes. It consists of pressing a slightly oversized ball through an unfinished tube to quickly bring the hole to desired size. The ball is typically made from a very hard material such as tungsten carbide or bearing steel. Ballizing process is by cold surface plastic forming of the surface structure, thereby leaving a layer of harder material and reducing its roughness. After theoretical and experimental analysis it was determined that the smaller the diameter of the balls, the bigger intensity of stress and strain and strain rate. The paper presents influence of ballizing process on the strain and stress state and on the surface roughness reduction rate of the steel tubes.

  19. austenitic stainless steel by electron beam welding process

    African Journals Online (AJOL)

    user

    Electron beam welding (EBW) is a fusion joining process that produces a ... fabrication of engineering parts with low-distortion joints, although its application to large assemblies is often restricted by the ... speed, focal point location, focal spot size, etc. ... Experimental data were collected as per central composite design and ...

  20. Theoretical studies of the stretching behavior of carbon nanowires and their superplasticity

    Energy Technology Data Exchange (ETDEWEB)

    Li, H. [Physics Department, Ocean University of China, Qingdao (China); Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, School of Material Science and Engineering, Shandong University (China)], E-mail: lihuilmy@hotmail.com; Sun, F.W.; Li, Y.F. [Physics Department, Ocean University of China, Qingdao (China); Liu, X.F. [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, School of Material Science and Engineering, Shandong University (China); Liew, K.M. [Department of Building and Construction, City University of Hong Kong, Kowloon (Hong Kong)

    2008-09-15

    The tensile deformation of carbon nanowire (CNW) is examined by molecular dynamics method. Results indicate that the carbon nanowire undergoes superplastic deformation. The maximum tensile strain of the carbon nanowire could increase to nearly 245% before tensile failure. The maximum stress for a CNW is 16.65 GPa which is lower than carbon nanotube. During the deformation, the carbon nanowire is found to be drawn a single atomic chain.

  1. Orientation-related phenomena in Al-Li sheet during superplastic forming

    International Nuclear Information System (INIS)

    Randle, V.; Wilshire, B.

    1996-01-01

    The microtexture of superplastically deformed 8090 Al-Li sheet has been measured using electron back-scatter diffraction, for true strains of 0, 0.25, 0.75, 1.5 and 2.4. The data have been interpreted in terms of individual texture variants, grain boundary types (low angle or high angle) and grain junction types (I-lines or U -lines, as defined by an extension to the 0-lattice theory)

  2. On the Processing of Martensitic Steels in Continuous Galvanizing Lines: Part 1

    Science.gov (United States)

    Song, Taejin; Kwak, Jaihyun; de Cooman, B. C.

    2012-01-01

    Whereas low-carbon (galvanizing lines make it difficult to produce hot-dip Zn or Zn-alloy coated high-strength martensitic grades. This is because of the tempering processes occurring during dipping of the strip in the liquid Zn bath and, in the case of galvannealed sheet steel, the short thermal treatment required to achieve the alloying between the Zn and the steel. These short additional thermal treatments last less than 30 seconds but severely degrade the mechanical properties. Using a combination of internal friction, X-ray diffraction, and transmission electron microscopy, it is shown that the ultrafine-grained lath microstructure allows for a rapid dislocation recovery and carbide formation during the galvanizing processes. In addition, the effective dislocation pinning occurring during the galvannealing process results in strain localization and the suppression of strain hardening.

  3. Study Of The Wet Multipass Drawing Process Applied On High Strength Thin Steel Wires

    Science.gov (United States)

    Thimont, J.; Felder, E.; Bobadilla, C.; Buessler, P.; Persem, N.; Vaubourg, JP.

    2011-05-01

    Many kinds of high strength thin steel wires are involved in so many applications. Most of the time, these wires are made of a pearlitic steel grade. The current developments mainly concern the wire last drawing operation: after a patenting treatment several reduction passes are performed on a slip-type multipass drawing machine. This paper focuses on modeling this multipass drawing process: a constitutive law based on the wire microstructure evolutions is created, a mechanical study is performed, a set of experiments which enables determining the process friction coefficients is suggested and finally the related analytical model is introduced. This model provides several general results about the process and can be used in order to set the drawing machines.

  4. Microstructure and properties of TiC-high manganese steel cermet prepared by different sintering processes

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Zhi; Lin, Tao, E-mail: lintao@ustb.edu.cn; He, Xinbo; Shao, Huiping; Zheng, Jianshu; Qu, Xuanhui

    2015-11-25

    In the paper, the TiC −50 wt.% high manganese steel cermet was made with different sintering processes including vacuum sintering, hot pressing, microwave sintering and spark plasma sintering (SPS). The microstructure, porosity and fracture morphology of the samples were analyzed with scanning electron microscopy (SEM). Phase analysis was carried out using X-ray diffraction (XRD). The density, hardness, transverse rupture strength (TRS) and wear resistance were investigated for the effect of the sintering processes. The results showed that the core–shell structure was not clearly observed for the TiC particles in microstructures and the high manganese steel matrix is BCC structure. Hot pressing, microwave sintering and SPS are useful processes for densification of the cermet. Nearly full density and higher hardness can be reached by these three processes at a lower sintering temperature and in a shorter sintering time. However, higher TRS can be reached by means of alloying completely in a longer sintering time, for example vacuum sintering. Pre-sintering in a long sintering time at a lower sintering temperature is also useful for improving the TRS. Finally, vacuum sintering is an effective process for producing this composite with the lowest cost in the mass production. - Highlights: • TiC-high manganese steel cermets were prepared by four sintering processes. • The core–shell structure was not clearly observed for the TiC particles in microstructures. • Th high manganese steel matrix is BCC structure instead of FCC structure. • Pre-sintering before microwave sintering is also useful for improving the TRS. • Vacuum sintering can be effective way for prepare this cermet in mass production.

  5. Adaptive neural network controller for the molten steel level control of strip casting processes

    International Nuclear Information System (INIS)

    Chen, Hung Yi; Huang, Shiuh Jer

    2010-01-01

    The twin-roll strip casting process is a steel-strip production method which combines continuous casting and hot rolling processes. The production line from molten liquid steel to the final steel-strip is shortened and the production cost is reduced significantly as compared to conventional continuous casting. The quality of strip casting process depends on many process parameters, such as molten steel level in the pool, solidification position, and roll gap. Their relationships are complex and the strip casting process has the properties of nonlinear uncertainty and time-varying characteristics. It is difficult to establish an accurate process model for designing a model-based controller to monitor the strip quality. In this paper, a model-free adaptive neural network controller is developed to overcome this problem. The proposed control strategy is based on a neural network structure combined with a sliding-mode control scheme. An adaptive rule is employed to on-line adjust the weights of radial basis functions by using the reaching condition of a specified sliding surface. This surface has the on-line learning ability to respond to the system's nonlinear and time-varying behaviors. Since this model-free controller has a simple control structure and small number of control parameters, it is easy to implement. Simulation results, based on a semi experimental system dynamic model and parameters, are executed to show the control performance of the proposed intelligent controller. In addition, the control performance is compared with that of a traditional Pid controller

  6. 75 FR 8114 - In the Matter of Certain Cast Steel Railway Wheels, Processes for Manufacturing or Relating to...

    Science.gov (United States)

    2010-02-23

    ... INTERNATIONAL TRADE COMMISSION [Inv. No. 337-TA-655] In the Matter of Certain Cast Steel Railway Wheels, Processes for Manufacturing or Relating to Same and Certain Products Containing Same ; Issuance... to cast steel railway wheels and products containing same manufactured by or for Respondents using...

  7. Reduced activation ODS ferritic steel - recent development in high speed hot extrusion processing

    Energy Technology Data Exchange (ETDEWEB)

    Oksiuta, Zbigniew [Faculty of Mechanical Engineering, Bialystok Technical University (Poland); Lewandowska, Malgorzata; Kurzydlowski, Krzysztof [Faculty of Materials Science and Engineering, Warsaw University of Technology (Poland); Baluc, Nadine [Ecole Polytechnique Federale de Lausanne (EPFL), Centre de Recherches en Physique des Plasmas, Association Euratom-Confederation Suisse, Villigen PSI (Switzerland)

    2010-05-15

    The paper presents the microstructure and mechanical properties of an oxide dispersion strengthened (ODS), reduced activation, ferritic steel, namely the Fe-14Cr-2W-0.3Ti-0.3Y{sub 2}O{sub 3} alloy, which was fabricated by hot isostatic pressing followed by high speed hydrostatic extrusion (HSHE) and heat treatment HT at 1050 C. Transmission electron microscopy (TEM) observations revealed significant differences in the grain size and dislocation density between the as-HIPped and as-HSHE materials. It was also found that the microstructure of the steel is stable after HT. The HSHE process improves significantly the tensile and Charpy impact properties of the as-HIPped steel. The ultimate tensile strength at room temperature increases from 950 up to 1350 MPa, while the upper shelf energy increases from 3.0 up to 6.0 J. However, the ductile-to-brittle transition temperature (DBTT) remains relatively high (about 75 C).These results indicate that HSHE is a promising method for achieving grain refinement and thus improving the mechanical properties of ODS ferritic steels. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  8. Microstructure evolution of the oxide dispersion strengthened CLAM steel during mechanical alloying process

    Energy Technology Data Exchange (ETDEWEB)

    Song, Liangliang [Key Laboratory of Neutronics and Radiation Safety, Institute of Nuclear Energy Safety Technology, Chinese Academy of Science, Hefei, Anhui, 230031 (China); University of Science and Technology of China, Hefei, Anhui, 230031 (China); Liu, Shaojun, E-mail: shaojun.liu@fds.org.cn [Key Laboratory of Neutronics and Radiation Safety, Institute of Nuclear Energy Safety Technology, Chinese Academy of Science, Hefei, Anhui, 230031 (China); Mao, Xiaodong [Key Laboratory of Neutronics and Radiation Safety, Institute of Nuclear Energy Safety Technology, Chinese Academy of Science, Hefei, Anhui, 230031 (China)

    2016-11-15

    Highlights: • A nano-sized oxides dispersed ODS-CLAM steel was obtained by MA and HIP. • A minimum saturated grain size of down to 30 nm was achieved by varying the milling time from 0 to 100 h. • Solution of W in the MA powder could be significantly improved by increasing MA rotation speed. - Abstracts: Oxide dispersion strengthened Ferritic/Martensitic steel is considered as one of the most potential structural material for future fusion reactor, owing to its high mechanical properties and good irradiation resistance. The oxide dispersion strengthened China Low Activation Martensitic (ODS-CLAM) steel was fabricated by mechanical alloying (MA) and hot isostatic pressing (HIP). The microstructural evolutions during the process of ball milling and subsequent consolidation were investigated by SEM, XRD and TEM. The results showed that increasing the milling time during the first 36 h milling could effectively decrease the grain size to a value of around 30 nm, over which grain sized remained nearly constant. Increasing the rotation speed promoted the solution of tungsten (W) element obviously and decreased the grain size to a certain degree. Observation on the consolidated and further heat-treated ODS-CLAM steel samples indicated that a martensite microstructure with a high density of nano-particles was achieved.

  9. Effect of welding processes on corrosion resistance of UNS S31803 duplex stainless steel

    International Nuclear Information System (INIS)

    Chiu, Liu Ho; Hsieh, Wen Chin

    2003-01-01

    An attractive combination of corrosion resistance and mechanical properties in the temperature range -50 to 250 .deg. C is offered by duplex stainless steel. However, undesirable secondary precipitation phase such as σ, γ 2 and Cr 2 N may taken place at the cooling stage from the welding processes. Therefore, this paper describes the influence of different welding procedures such as manual metal arc welding (MMA), tungsten inert gas welding (TIG) and vacuum brazing on corrosion resistance of the welded joint for UNS S31803 duplex stainless steel. Microstructure and chemical compositions of the welded joint were examined. The weight loss of specimens immersed in 6% FeCl 3 solution at 47.5 .deg. C for 24-hours was determined and used to evaluate the pitting resistance of duplex stainless steel and their welds. The region of heat-affected zone of specimen obtained by the MMA is much wider than that resulted from TIG, therefore, the weight loss of welds by MMA was larger than that of weld by TIG. The weight loss of brazed specimens cooled from slow cooling rate was larger than those of specimens cooled from high cooling rate, because the precipitation of σ phase. Beside that, the weight loss of brazed specimen is greater than those of the welded specimens. The galvanic corrosion was observed in brazed duplex stainless steel joints in the chloride solution

  10. Fast high-temperature consolidation of Oxide-Dispersion Strengthened (ODS) steels: process, microstructure, precipitation, properties

    International Nuclear Information System (INIS)

    Boulnat, Xavier

    2014-01-01

    This work aims to lighten the understanding of the behavior of a class of metallic materials called Oxide-Dispersion Strengthened (ODS) ferritic steels. ODS steels are produced by powder metallurgy with various steps including atomization, mechanical alloying and high-temperature consolidation. The consolidation involves the formation of nanoparticles in the steel and various evolutions of the microstructure of the material that are not fully understood. In this thesis, a novel consolidation technique assisted by electric field called 'Spark Plasma Sintering' (SPS) or 'Field-Assisted Sintering Technique' (FAST) was assessed. Excellent mechanical properties were obtained by SPS, comparable to those of conventional hot isostatic pressed (HIP) materials but with much shorter processing time. Also, a broad range of microstructures and thus of tensile strength and ductility were obtained by performing SPS on either milled or atomized powder at different temperatures. However, SPS consolidation failed to avoid heterogeneous microstructure composed of ultrafine-grained regions surrounded by micron grains despite of the rapid consolidation kinetics. A multi-scale characterization allowed to understand and model the evolution of this complex microstructure. An analytical evaluation of the contributing mechanisms can explain the appearance of the complex grain structure and its thermal stability during further heat treatments. Inhomogeneous distribution of plastic deformation in the powder is argued to be the major cause of heterogeneous recrystallization and further grain growth during hot consolidation. Even if increasing the solute content of yttrium, titanium and oxygen does not impede abnormal growth, it permits to control the fraction and the size of the retained ultrafine grains, which is a key-factor to tailor the mechanical properties. Since precipitation through grain boundary pinning plays a significant role on grain growth, a careful

  11. Effect of laser shock processing on fatigue crack growth of duplex stainless steel

    International Nuclear Information System (INIS)

    Rubio-Gonzalez, C.; Felix-Martinez, C.; Gomez-Rosas, G.; Ocana, J.L.; Morales, M.; Porro, J.A.

    2011-01-01

    Research highlights: → LSP is an effective surface treatment to improve fatigue properties of duplex stainless steel. → Increasing pulse density, fatigue crack growth rate is reduced. → Microstructure is not affected by LSP. → Compressive residual stresses increases increasing pulse density. - Abstract: Duplex stainless steels have wide application in different fields like the ship, petrochemical and chemical industries that is due to their high strength and excellent toughness properties as well as their high corrosion resistance. In this work an investigation is performed to evaluate the effect of laser shock processing on some mechanical properties of 2205 duplex stainless steel. Laser shock processing (LSP) or laser shock peening is a new technique for strengthening metals. This process induces a compressive residual stress field which increases fatigue crack initiation life and reduces fatigue crack growth rate. A convergent lens is used to deliver 2.5 J, 8 ns laser pulses by a Q-switched Nd:YAG laser, operating at 10 Hz with infrared (1064 nm) radiation. The pulses are focused to a diameter of 1.5 mm. Effect of pulse density in the residual stress field is evaluated. Residual stress distribution as a function of depth is determined by the contour method. It is observed that the higher the pulse density the greater the compressive residual stress. Pulse densities of 900, 1600 and 2500 pul/cm 2 are used. Pre-cracked compact tension specimens were subjected to LSP process and then tested under cyclic loading with R = 0.1. Fatigue crack growth rate is determined and the effect of LSP process parameters is evaluated. In addition fracture toughness is determined in specimens with and without LSP treatment. It is observed that LSP reduces fatigue crack growth and increases fracture toughness if this steel.

  12. Effect of heat treatment on the characteristics of tool steel deposited by the directed energy deposition process

    Science.gov (United States)

    Park, Jun Seok; Lee, Min-Gyu; Cho, Yong-Jae; Sung, Ji Hyun; Jeong, Myeong-Sik; Lee, Sang-Kon; Choi, Yong-Jin; Kim, Da Hye

    2016-01-01

    The directed energy deposition process has been mainly applied to re-work and the restoration of damaged steel. Differences in material properties between the base and the newly deposited materials are unavoidable, which may affect the mechanical properties and durability of the part. We investigated the effect of heat treatment on the characteristics of tool steel deposited by the DED process. We prepared general tool steel materials of H13 and D2 that were deposited onto heat-treated substrates of H13 and D2, respectively, using a direct metal tooling process. The hardness and microstructure of the deposited steel before and after heat treatment were investigated. The hardness of the deposited H13 steel was higher than that of wrought H13 steel substrate, while that of the deposited D2 was lower than that of wrought D2. The evolution of the microstructures by deposition and heat treatment varied depending on the materials. In particular, the microstructure of the deposited D2 steel after heat treatment consisted of fine carbides in tempered martensite and it is expected that the deposited D2 steel will have isotropic properties and high hardness after heat treatment.

  13. Simultaneous Co-deposition of Zn-Mg Alloy Layers on Steel Strip by PVD Process

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Tae Yeob [POSCO Technical Research Laboratories, Gwangyang (Korea, Republic of); Goodenough, Mark [Strategic Marketing, Tata Steel, Warwickshire (United Kingdom)

    2011-12-15

    This is the first release of an interim report on the development of coating technology of Zn-Mg alloy layers on steel strip by EML-PVD (electromagnetic levitation - physical vapor deposition) process in an air-to-air type continuous PVD pilot plant. It intends to introduce a basic principle of the EML-PVD process together with the high speed PVD pilot plant built in Posco. Due to the agitation effect provided by the high frequency induction coil, simultaneous evaporation of Zn and Mg from a droplet could produce alloy coating layers with Mg content of 6% to 12% depending on the composition of the droplet inside the coil. For its superior corrosion resistance, Zn-Mg alloy coated steel would be a very promising material for automotive, electrical appliances, and construction applications.

  14. Effects of thermomechanical processing on microstructure and properties of bainitic work hardening steel

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Jie, E-mail: caojie910@ahut.edu.cn [School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002 (China); Yan, Jun; Zhang, Jing [School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002 (China); Yu, Tongren [Technology Center, Maanshan Iron & Steel Company Limited, Ma’anshan 243000 (China)

    2015-07-15

    The thermomechanical processing (TMP) of a bainitic work hardening steel was carried out on a Gleeble3500 simulator. The microstructure of processed specimens was investigated by means of optical and electron microscopy, and tensile tests were performed in a ZwickRoell tensile tester. The deformation temperatures of austenite varied from 800 °C to 900 °C. The cooling methods include single rate cooling method and two-stage cooling method. The two-stage cooling method includes fast cooling rates ranging from 4 °C/s to 12 °C/s and slow cooling rates ranging from 1 °C/s to 2 °C/s. It is shown that, within the range of parameters tested, the obtained microstructures are granular bainite, the tensile strength of the steel can be adjusted from 897.8 MPa to 1083.2 MPa, and good plasticity can be obtained at different strength levels.

  15. Ultrasonic velocity measurements- a potential sensor for intelligent processing of austenitic stainless steels

    International Nuclear Information System (INIS)

    Venkadesan, S.; Palanichamy, P.; Vasudevan, M.; Baldev Raj

    1996-01-01

    Development of sensors based on Non-Destructive Evaluation (NDE) techniques for on-line sensing of microstructure and properties requires a thorough knowledge on the relation between the sensing mechanism/measurement of an NDE technique and the microstructure. As a first step towards developing an on-line sensor for studying the dynamic microstructural changes during processing of austenitic stainless steels, ultrasonic velocity measurements have been carried out to study the microstructural changes after processing. Velocity measurements could follow the progress of annealing starting from recovery, onset and completion of recrystallization, sense the differences in the microstructure obtained after hot deformation and estimate the grain size. This paper brings out the relation between the sensing method based on ultrasonic velocity measurements and the microstructure in austenitic stainless steel. (author)

  16. AFM surface imaging of AISI D2 tool steel machined by the EDM process

    International Nuclear Information System (INIS)

    Guu, Y.H.

    2005-01-01

    The surface morphology, surface roughness and micro-crack of AISI D2 tool steel machined by the electrical discharge machining (EDM) process were analyzed by means of the atomic force microscopy (AFM) technique. Experimental results indicate that the surface texture after EDM is determined by the discharge energy during processing. An excellent machined finish can be obtained by setting the machine parameters at a low pulse energy. The surface roughness and the depth of the micro-cracks were proportional to the power input. Furthermore, the AFM application yielded information about the depth of the micro-cracks is particularly important in the post treatment of AISI D2 tool steel machined by EDM

  17. AFM surface imaging of AISI D2 tool steel machined by the EDM process

    Science.gov (United States)

    Guu, Y. H.

    2005-04-01

    The surface morphology, surface roughness and micro-crack of AISI D2 tool steel machined by the electrical discharge machining (EDM) process were analyzed by means of the atomic force microscopy (AFM) technique. Experimental results indicate that the surface texture after EDM is determined by the discharge energy during processing. An excellent machined finish can be obtained by setting the machine parameters at a low pulse energy. The surface roughness and the depth of the micro-cracks were proportional to the power input. Furthermore, the AFM application yielded information about the depth of the micro-cracks is particularly important in the post treatment of AISI D2 tool steel machined by EDM.

  18. Simultaneous Co-deposition of Zn-Mg Alloy Layers on Steel Strip by PVD Process

    International Nuclear Information System (INIS)

    Kim, Tae Yeob; Goodenough, Mark

    2011-01-01

    This is the first release of an interim report on the development of coating technology of Zn-Mg alloy layers on steel strip by EML-PVD (electromagnetic levitation - physical vapor deposition) process in an air-to-air type continuous PVD pilot plant. It intends to introduce a basic principle of the EML-PVD process together with the high speed PVD pilot plant built in Posco. Due to the agitation effect provided by the high frequency induction coil, simultaneous evaporation of Zn and Mg from a droplet could produce alloy coating layers with Mg content of 6% to 12% depending on the composition of the droplet inside the coil. For its superior corrosion resistance, Zn-Mg alloy coated steel would be a very promising material for automotive, electrical appliances, and construction applications

  19. Effect of process time on structural and tribological properties of ferritic plasma nitrocarburized AISI 4140 steel

    Energy Technology Data Exchange (ETDEWEB)

    Karakan, Mehmet; Alsaran, Akguen; Celik, Ayhan

    2004-06-15

    AISI 4140 steel was plasma nitrocarburized at a gas mixture of 49%N{sub 2} + 49%H{sub 2} + 2%CO{sub 2}, for different process times (1, 2, 4, 8 and 12 h), at a temperature of 570 deg. C. The structural, mechanical and tribological properties of nitrocarburized steel were analyzed using a X-ray diffraction, microhardness tester, scanning electron microscopy, optical microscopy and pin-on-disk tribotester. The results have shown that the compound layer was composed of the {epsilon} and {gamma} iron carbonitrides. In addition, the compound layer included pores having a columnar structure. These pores are open to the surface. The nitrocarburizing process increases surface hardness, roughness and friction coefficient. The wear rate improves after plasma nitrocarburizing, and decreases with increasing surface hardness.

  20. Effect of process time on structural and tribological properties of ferritic plasma nitrocarburized AISI 4140 steel

    International Nuclear Information System (INIS)

    Karakan, Mehmet; Alsaran, Akguen; Celik, Ayhan

    2004-01-01

    AISI 4140 steel was plasma nitrocarburized at a gas mixture of 49%N 2 + 49%H 2 + 2%CO 2 , for different process times (1, 2, 4, 8 and 12 h), at a temperature of 570 deg. C. The structural, mechanical and tribological properties of nitrocarburized steel were analyzed using a X-ray diffraction, microhardness tester, scanning electron microscopy, optical microscopy and pin-on-disk tribotester. The results have shown that the compound layer was composed of the ε and γ iron carbonitrides. In addition, the compound layer included pores having a columnar structure. These pores are open to the surface. The nitrocarburizing process increases surface hardness, roughness and friction coefficient. The wear rate improves after plasma nitrocarburizing, and decreases with increasing surface hardness

  1. Precipitation modeling of inclusions at different stages of the steel making process

    International Nuclear Information System (INIS)

    Carreno, V.; Morales, R.D.; Romeero, A.; Hernandez, M.; Morales, R.D.

    1998-01-01

    Steel making processes are continuously improved in order to attend the increasing requirements of the cleanness of the liquid metal. At the refining stages, as deoxidation and desulphuration, the formation of inclusions of oxides and sulphides is promoted, which on the other hand, are the most frequent inclusions. In this work a mathematical simulator of the precipitation and chemical composition of non-metallic inclusions at different steps of the steel making process is presented. To this purpose, it is assumed that inclusions formed by reoxidation can be simulated by increasing arbitrarily the oxygen levels consumed by the residual elements (aluminium, calcium, etc) and starting the chemical reaction with less powerful deoxidants (silicium and manganese). Accordingly, different operative conditions can be simulated. Numerical predictions are compared with experimental results of industrial trials, as well as results included in the bibliography. (Author) 7 refs

  2. Application of the Preisach model to the magnetization process in steels

    International Nuclear Information System (INIS)

    Perevertov, O V

    2002-01-01

    Up to now the Preisach model of magnetism is supposed to be the best model that can deal with minor loops and predict qualitatively some their features. In general, two necessary properties of the magnetization process (congruence and wiping-out) are usually not fulfilled. It is believed that the Preisach model describes harder magnetic materials better than softer ones. In this work we summarized all our experience in the application of the Preisach model to minor loops experimental data on industrial steels, soft and hard. The deviations of minor loops behaviour from that predicted by the model were combined into several classes; their influence on the resulting Preisach distribution function was determined. All these deviations were found to have the same tendency for both soft and hard steels leading to appearance of nonphysical regions of negative values on the Preisach distribution plane and delta-functions along the Preisach triangle diagonals. These effects were increased several times by the accommodation process

  3. BIOFILM FORMATION OF Vibrio cholerae ON STAINLESS STEEL USED IN FOOD PROCESSING

    OpenAIRE

    FERNÁNDEZ-DELGADO, Milagro; ROJAS, Héctor; DUQUE, Zoilabet; SUÁREZ, Paula; CONTRERAS, Monica; GARCÍA-AMADO, M. Alexandra; ALCIATURI, Carlos

    2016-01-01

    Vibrio cholerae represents a significant threat to human health in developing countries. This pathogen forms biofilms which favors its attachment to surfaces and its survival and transmission by water or food. This work evaluated the in vitro biofilm formation of V. cholerae isolated from clinical and environmental sources on stainless steel of the type used in food processing by using the environmental scanning electron microscopy (ESEM). Results showed no cell adhesion at 4 h and scarce sur...

  4. Welding of Nb micro-alloyed steel by the submerged arc process using Brazilian consumables

    International Nuclear Information System (INIS)

    Scotti, A.; Quites, A.M.

    1982-01-01

    A set of procedures was established for welding of Nb micro-alloyed steel by the submerged arc process, using national consumables, in order to simultaneously achieve a more economic welding and better mechanical properties. From all the wire-flux combinations the better were the correspondent to AWS F84ED1, F74EM12K and F84EH14, the last being the best. (Author) [pt

  5. Evolution of Oxide Inclusions in Si-Mn Killed Steels During Hot-Rolling Process

    Science.gov (United States)

    Yang, Wen; Guo, Changbo; Zhang, Lifeng; Ling, Haitao; Li, Chao

    2017-10-01

    The evolution of oxide inclusions in Si-Mn killed steels refined by slags of different basicity during a four-pass industrial hot-rolling process was investigated using an automated microscopy system. High-basicity refining slag induced the formation of CaO- and Al2O3-containing inclusions, while refining slag with 0.8 basicity induced dominant inclusions of SiO2 and MnO-SiO2. CaO-SiO2-Al2O3 inclusions mainly formed endogenously during solidification and cooling of Ca-containing steels, where Ca originated from slag-steel reactions. However, the larger-sized higher-CaO inclusions originated from slag entrainment. Different inclusions presented different hot-rolling behaviors. The inclusion composition changed by deformation and new phase formation. The dominant oxide types were unchanged under refinement by low-basicity slag; however, they changed under refinement with high-basicity slag. The deformation index of inclusions decreased with increasing accumulated reduction (AR) of the steel. The difference in deformation index between different inclusion types was the largest in the first rolling stage and decreased in subsequent stages. SiO2-CaO and SiO2-MnO-CaO inclusions had larger deformation indices during hot rolling but smaller indices in the last two stages. High-basicity slag increased inclusion complexity; from the perspective of cold-drawing performance, low-basicity refining slag is better for the industrial production of tire-cord steels.

  6. Stainless steels with low contents in residual elements for nitric acid environments. Influence of melting processes

    International Nuclear Information System (INIS)

    Desestret, A.; Gay, G.; Soulignac, P.

    1983-01-01

    Nitric acid solutions, as they are for instance employed in the chemical treatment of nuclear fuels, do not apparently pose any more corrosion problems and the safe use of the several steels is well documented. The most difficult corrosion problems are next those related to ''tunnel'' penetrations, in the hot-rolling direction (longitudinal). This phenomenon can be quite important such as to imperial complex structures. Up to the last few years, the only manner to eliminate such ''tunnel'' corrosions was to carry out special operations of remelting and refining under careful selected slag (Electro Slag Remelting or ESR). It turns out indeed that non metallic inclusions are the prime factors in this type of corrosion. Well adapted ladle refining processes made possible to obtain equivalent results at lower costs, while purity and cleanliness are improved to such a degree that a steel of type Cr 18 - Ni 10 thus produced exhibit a nearly absolute resistance to intergranular corrosion in the 14 N (65%) boiling nitric acid (the Huey test) whatever the ''sensitization'' treatment, between 1000 0 C and 600 0 C. In view of its very high tolerance to varied thermal cycles and of the near complete disappearance of any ''tunnel'' corrosion, such a steel is of great interest when complex parts are produced, by machining forged or rolled metal, which is then assembled by welding techniques or procedures which would be forbidden in the case of usual Cr 18 -Ni 10 steels. Similar improvements are also obtained on the two other special steels used in nitric environments: Cr 25 - Ni 20 - C [fr

  7. Microstructure, Mechanical and Corrosion Properties of Friction Stir-Processed AISI D2 Tool Steel

    Science.gov (United States)

    Yasavol, Noushin; Jafari, Hassan

    2015-05-01

    In this study, AISI D2 tool steel underwent friction stir processing (FSP). The microstructure, mechanical properties, and corrosion resistance of the FSPed materials were then evaluated. A flat WC-Co tool was used; the rotation rate of the tool varied from 400 to 800 rpm, and the travel speed was maintained constant at 385 mm/s during the process. FSP improved mechanical properties and produced ultrafine-grained surface layers in the tool steel. Mechanical properties improvement is attributed to the homogenous distribution of two types of fine (0.2-0.3 μm) and coarse (1.6 μm) carbides in duplex ferrite-martensite matrix. In addition to the refinement of the carbides, the homogenous dispersion of the particles was found to be more effective in enhancing mechanical properties at 500 rpm tool rotation rate. The improved corrosion resistance was observed and is attributed to the volume fraction of low-angle grain boundaries produced after friction stir process of the AISI D2 steel.

  8. Whole through processing understanding of rolling and recrystallization textures in low carbon steels

    International Nuclear Information System (INIS)

    Roatta, A; Fourty, A; Bolmaro, R.E

    2008-01-01

    Processing steels to achieve particular useful properties is a science as well as an art. Many of the properties of modern steels are a successful combination of empiric and scientific knowledge. Deep drawing low carbon steels have been used and improved through many decades of research and technological advance. However the micro mechanisms involved in the development of particular microstructures and properties are still under discussion. The current paper shows an integrated attempt to obtain consistent microscopical data from micromechanical simulations coupled with recrystallization and phase transformation codes. The simulations are performed in a way such that the information obtained from certain temperature, level or process is used in the next step to proceed further. The goal is not avoiding experiments but having a whole through scale and time integration for judging the validity of similar parameters and assumptions during the different processing steps. The simulations include high and low temperature deformation and recrystallization in the austenite region, phase transformation to room temperature, low temperature deformation and recrystallization in the ferrite phase region. The results are compared with experiments available in the literature

  9. Process parameter optimization based on principal components analysis during machining of hardened steel

    Directory of Open Access Journals (Sweden)

    Suryakant B. Chandgude

    2015-09-01

    Full Text Available The optimum selection of process parameters has played an important role for improving the surface finish, minimizing tool wear, increasing material removal rate and reducing machining time of any machining process. In this paper, optimum parameters while machining AISI D2 hardened steel using solid carbide TiAlN coated end mill has been investigated. For optimization of process parameters along with multiple quality characteristics, principal components analysis method has been adopted in this work. The confirmation experiments have revealed that to improve performance of cutting; principal components analysis method would be a useful tool.

  10. Surface Alloying of SUS 321 Chromium-Nickel Steel by an Electron-Plasma Process

    Science.gov (United States)

    Ivanov, Yu. F.; Teresov, A. D.; Petrikova, E. A.; Krysina, O. V.; Ivanova, O. V.; Shugurov, V. V.; Moskvin, P. V.

    2017-07-01

    The mechanisms of forming nanostructured, nanophase layers are revealed and analyzed in austenitic steel subjected to surface alloying using an electron-plasma process. Nanostructured, nanophase layers up to 30 μm in thickness were formed by melting of the film/substrate system with an electron beam generated by a SOLO facility (Institute of High Current Electronics, SB RAS), Tomsk), which ensured crystallization and subsequent quenching at the cooling rates within the range 105-108 K/s. The surface was modified with structural stainless steel specimens (SUS 321 steel). The film/substrate system (film thickness 0.5 μm) was formed by a plasma-assisted vacuum-arc process by evaporating a cathode made from a sintered pseudoalloy of the following composition: Zr - 6 at.% Ti - 6 at.% Cu. The film deposition was performed in a QUINTA facility equipped with a PINK hot-cathode plasma source and DI-100 arc evaporators with accelerated cooling of the process cathode, which allowed reducing the size and fraction of the droplet phase in the deposited film. It is found that melting of the film/substrate system (Zr-Ti-Cu)/(SUS 321 steel) using a high-intensity pulsed electron beam followed by the high-rate crystallization is accompanied by the formation of α-iron cellular crystallization structure and precipitation of Cr2Zr, Cr3C2 and TiC particles on the cell boundaries, which as a whole allowed increasing microhardness by a factor of 1.3, Young's modulus - by a factor of 1.2, wear resistance - by a factor of 2.7, while achieving a three-fold reduction in the friction coefficient.

  11. Power characteristics of the metal compounds formation process during the friction stir welding

    Directory of Open Access Journals (Sweden)

    Rzaev Radmir

    2017-01-01

    Full Text Available An influence of the power characteristics on the formation process of the uniform metals compound during the welding with friction stirringis being examined in this article.A dependency between the machine-tool engine power input and the instrument tilt during the FSW for the aluminum alloy AD31, copper alloy M1, titanium alloy OT4-1 and steel St-3 low-alloyed has been explored. A question of the stabilization of power consumption process while the establishment of superplastic condition of welded metal during the FSW has also been reviewed. A dependency revealed between the power characteristics, the geometry of the formation, the rotation speeds, the longitudinal displacement of the tool and its dimensions for fixed values of the parameters during the FSW.

  12. Retained Austenite in SAE 52100 Steel Post Magnetic Processing and Heat Treatment

    Energy Technology Data Exchange (ETDEWEB)

    Pappas, Nathaniel R [ORNL; Watkins, Thomas R [ORNL; Cavin, Odis Burl [ORNL; Jaramillo, Roger A [ORNL; Ludtka, Gerard Michael [ORNL

    2007-01-01

    Steel is an iron-carbon alloy that contains up to 2% carbon by weight. Understanding which phases of iron and carbon form as a function of temperature and percent carbon is important in order to process/manufacture steel with desired properties. Austenite is the face center cubic (fcc) phase of iron that exists between 912 and 1394 C. When hot steel is rapidly quenched in a medium (typically oil or water), austenite transforms into martensite. The goal of the study is to determine the effect of applying a magnetic field on the amount of retained austenite present at room temperature after quenching. Samples of SAE 52100 steel were heat treated then subjected to a magnetic field of varying strength and time, while samples of SAE 1045 steel were heat treated then subjected to a magnetic field of varying strength for a fixed time while being tempered. X-ray diffraction was used to collect quantitative data corresponding to the amount of each phase present post processing. The percentage of retained austenite was then calculated using the American Society of Testing and Materials standard for determining the amount of retained austenite for randomly oriented samples and was plotted as a function of magnetic field intensity, magnetic field apply time, and magnetic field wait time after quenching to determine what relationships exist with the amount of retained austenite present. In the SAE 52100 steel samples, stronger field strengths resulted in lower percentages of retained austenite for fixed apply times. The results were inconclusive when applying a fixed magnetic field strength for varying amounts of time. When applying a magnetic field after waiting a specific amount of time after quenching, the analyses indicate that shorter wait times result in less retained austenite. The SAE 1045 results were inconclusive. The samples showed no retained austenite regardless of magnetic field strength, indicating that tempering removed the retained austenite. It is apparent

  13. Machining of AISI D2 Tool Steel with Multiple Hole Electrodes by EDM Process

    Science.gov (United States)

    Prasad Prathipati, R.; Devuri, Venkateswarlu; Cheepu, Muralimohan; Gudimetla, Kondaiah; Uzwal Kiran, R.

    2018-03-01

    In recent years, with the increasing of technology the demand for machining processes is increasing for the newly developed materials. The conventional machining processes are not adequate to meet the accuracy of the machining of these materials. The non-conventional machining processes of electrical discharge machining is one of the most efficient machining processes is being widely used to machining of high accuracy products of various industries. The optimum selection of process parameters is very important in machining processes as that of an electrical discharge machining as they determine surface quality and dimensional precision of the obtained parts, even though time consumption rate is higher for machining of large dimension features. In this work, D2 high carbon and chromium tool steel has been machined using electrical discharge machining with the multiple hole electrode technique. The D2 steel has several applications such as forming dies, extrusion dies and thread rolling. But the machining of this tool steel is very hard because of it shard alloyed elements of V, Cr and Mo which enhance its strength and wear properties. However, the machining is possible by using electrical discharge machining process and the present study implemented a new technique to reduce the machining time using a multiple hole copper electrode. In this technique, while machining with multiple holes electrode, fin like projections are obtained, which can be removed easily by chipping. Then the finishing is done by using solid electrode. The machining time is reduced to around 50% while using multiple hole electrode technique for electrical discharge machining.

  14. Theory of superplastic flow in two-phase materials: roles of interphase-boundary dislocations, ledges, and diffusion

    International Nuclear Information System (INIS)

    Gittus, J.H.

    1977-01-01

    A new theory is developed to explain superplastic flow in two-phase materials. It is postulated that boundary-dislocations, piled up in dislocation-Interphase-Boundaries (IPBs) climb away into disordered regions of the IPB. Sliding then occurs at an IPB as dislocations glide toward the head of the pile up to replace those which have climbed into disordered regions of the boundary. An energy barrier which would otherwise render sliding virtually impossible on dislocation-IPBs can, it is shown, be largely eliminated if the dislocations glide in pairs. The disorder (actually an antiphase domain boundary) which is created by the passage of the leading dislocation is then repaired by passage of its successor. The threshold stress for superplastic flow is provisionally identified with the stress which pins IPB dislocations to boundary ledges. The activation energy is theoretically that for IPB diffusion. Good agreement is obtained between the theoretical equation for superplastic flow and the results of published experiments

  15. Thermal and thermomechanical effects on the Al-Ca-Zn superplastic alloy studied on the positrons annihilation

    International Nuclear Information System (INIS)

    Romero, R.; Somoza, A.; Silvetti, S.P.

    1990-01-01

    Superplastic metallic materials are characterized by the presence of an unusual plastic behaviour, within a certain temperature range, with high ductility and low flow stress. This makes them suitable for their shaping with compressed air, for instance. On the other hand they behave similarly to any other metallic alloy at room temperature. One of the main problems found in superplastic alloys during deformation is the formation of cavities that may deteriorate the properties of a piece which was manufactured with this method. As an attempt to understand the origin of the cavitation, the effect of thermal and thermo-mechanical treatments was studied on superplastic alloy Al-5%wtCa-5%wtZn using a measurement technique based on positron annihilation. (Author). 3 refs., 5 figs

  16. Design of Thermo Mechanicaln Processing and Transformation Behaviour of Bulk Si-Mn Trip Steel

    Directory of Open Access Journals (Sweden)

    Zrnik, J.

    2006-01-01

    Full Text Available In the last decade, a lot of effort has been paid to optimising the thermomechanical processing of TRIP steels that stands for transformation induced plasticity. The precise characterization of the resulting multiphase microstructure of low alloyed TRIP steels is of great importance for the interpretation and optimisation of their mechanical properties. The results obtained in situ neutron diffraction laboratory experiment concerning the austenite to ferrite transformation in Si-Mn bulk TRIP steel specimens, displaying the transformation induced plasticity (TRIP, are presented. The advancement of ferrite formation during transformation in conditioned austenite is investigated at different transformation temperatures and has been monitored using neutron diffraction method. The relevant information on transformation proceeding is extracted from neutron diffraction spectra. The integrated intensities of austenite and ferrite neutron diffraction profiles developed during the transformation are then assumed as a measure of the phase volume fractions of both phases in dependence on transformation temperature and austenite conditioning. According to the yielding information on ferrite volume fractions from isothermal transformation kinetics data the thermo mechanical processing of bulk specimen was designed in order to support austenite stabilization through bainitic transformation. The volume fractions of retained austenite resulting at alternating transformation conditions were measured by neutron and X-ray diffraction respectively. The stability of retained austenite in bulk specimens during room temperature mechanical testing was characterized by in situ neutron diffraction experiments as well.

  17. An Electrochemical Processing Strategy for Improving Tribological Performance of Aisi 316 Stainless Steel Under Grease Lubrication

    Science.gov (United States)

    Zou, Jiaojuan; Li, Maolin; Lin, Naiming; Zhang, Xiangyu; Qin, Lin; Tang, Bin

    2014-12-01

    In order to improve the tribological performance of AISI 316 stainless steel (316 SS) under grease lubrication, electrochemical processing was conducted on it to obtain a rough (surface texturing-like) surface by making use of the high sensitivity of austenitic stainless steel to pitting corrosion in Cl--rich environment. Numerous corrosion pits or micro-ditches acted as micro-reservoirs on the obtained surface. While the grease could offer consistent lubrication, and then improve the tribological performance of 316 SS. Tribological behaviors of raw 316 SS and the treated sample were measured using a reciprocating type tribometer sliding against GCr15 steel counterpart under dry and grease lubrication conditions. The results showed that the mass losses of the two samples were in the same order of magnitude, and the raw sample exhibited lower friction coefficient in dry sliding. When the tests were conducted under grease lubrication condition, the friction coefficients and mass losses of the treated sample were far lower than those of the raw 316 SS. The tribological performance of 316 SS under grease lubrication was drastically improved after electrochemical processing.

  18. Microstructure examination of Fe–14Cr ODS ferritic steels produced through different processing routes

    Energy Technology Data Exchange (ETDEWEB)

    Oksiuta, Z., E-mail: z.oksiuta@pb.edu.pl [Bialystok University of Technology, Mechanical Department (Poland); Hosemann, P. [University of California Berkeley, Nuclear Engineering, 4169 Etcheverry Hall, Berkeley, CA 94720 (United States); Vogel, S.C. [Los Alamos Neutron Science Center, Los Alamos National Laboratory, PO Box 1663, NM (United States); Baluc, N. [Ecole Polytechnique Fédérale de Lausanne (EPFL), Centre de Recherches en Physique des Plasmas, Association Euratom-Confédération Suisse, Villigen PSI 5232 (Switzerland)

    2014-08-01

    Various thermo-mechanical treatments were applied to refine and homogenise grain size and improve mechanical properties of hot-isostatically pressed (HIP) 14%Cr ODS ferritic steel. The grain size was reduced, improving mechanical properties, tensile strength and Charpy impact, however bimodal-like distribution was also observed. As a result, larger, frequently elongated grains with size above 1 μm and refined, equiaxed grains with a diameter ranging from 250 to 500 nm. Neutron diffraction measurements revealed that for HIP followed by hydrostatic extrusion material the strongest fiber texture was observed oriented parallel to the extrusion direction. In comparison with hot rolling and hot pressing methods, this material exhibited promising mechanical properties: the ultimate tensile strength of 1350 MPa, yield strength of 1280 MPa, total elongation of 21.7% and Charpy impact energy of 5.8 J. Inferior Charpy impact energy of ∼3.0 J was measured for HIP and hot rolled material, emphasising that parameters of this manufacturing process still have to be optimised. As an alternative manufacturing route, due to the uniform microstructure and simplicity of the process, hot pressing might be a promising method for production of smaller parts of ODS ferritic steels. Besides, the ductile-to-brittle transition temperature of all thermo-mechanically treated materials, in comparison with as-HIPped ODS steel, was improved by more than 50%, the transition temperature ranging from 50 to 70 °C (323 and 343 K) remains still unsatisfactory.

  19. Nitride alloy layer formation of duplex stainless steel using nitriding process

    Science.gov (United States)

    Maleque, M. A.; Lailatul, P. H.; Fathaen, A. A.; Norinsan, K.; Haider, J.

    2018-01-01

    Duplex stainless steel (DSS) shows a good corrosion resistance as well as the mechanical properties. However, DSS performance decrease as it works under aggressive environment and at high temperature. At the mentioned environment, the DSS become susceptible to wear failure. Surface modification is the favourable technique to widen the application of duplex stainless steel and improve the wear resistance and its hardness properties. Therefore, the main aim of this work is to nitride alloy layer on the surface of duplex stainless steel by the nitriding process temperature of 400°C and 450°C at different time and ammonia composition using a horizontal tube furnace. The scanning electron microscopy and x-ray diffraction analyzer are used to analyse the morphology, composition and the nitrided alloy layer for treated DSS. The micro hardnesss Vickers tester was used to measure hardness on cross-sectional area of nitrided DSS. After nitriding, it was observed that the hardness performance increased until 1100 Hv0.5kgf compared to substrate material of 250 Hv0.5kgf. The thickness layer of nitride alloy also increased from 5μm until 100μm due to diffusion of nitrogen on the surface of DSS. The x-ray diffraction results showed that the nitride layer consists of iron nitride, expanded austenite and chromium nitride. It can be concluded that nitride alloy layer can be produced via nitriding process using tube furnace with significant improvement of microstructural and hardness properties.

  20. Effects of a laser surface processing induced heat-affected zone on the fatigue behavior of AISI 4340 steel

    International Nuclear Information System (INIS)

    McDaniels, R.L.; White, S.A.; Liaw, K.; Chen, L.; McCay, M.H.; Liaw, P.K.

    2008-01-01

    The effects of the heat-affected zone (HAZ) in AISI 4340 steel created by laser-surface alloying (LSA) on high-cycle fatigue behavior have been investigated. This research was performed by producing several lots of laser-processed AISI 4340 steel using different laser processing parameters, and then subjecting the samples to high-cycle fatigue and Knoop microindentation hardness studies. Samples of tested material from each lot were examined using scanning-electron microscopy (SEM) in order to establish the effects of laser processing on the microstructure of the fatigue-tested AISI 4340 steel. When these three techniques, microindentation hardness testing, high-cycle fatigue testing, and SEM, are combined, a mechanistic understanding of the effect of the HAZ on the fatigue behavior of this alloy might be gained. It was found that the HAZ did not appear to have an adverse effect on the high-cycle fatigue behavior of LSA-processed AISI 4340 steel

  1. Acetylene Flow Rate as a Crucial Parameter of Vacuum Carburizing Process of Modern Tool Steels

    Directory of Open Access Journals (Sweden)

    Rokicki P.

    2016-12-01

    Full Text Available Carburizing is one of the most popular and wide used thermo-chemical treatment methods of surface modification of tool steels. It is a process based on carbon diffusive enrichment of the surface material and is applied for elements that are supposed to present higher hardness and wear resistance sustaining core ductility. Typical elements submitted to carburizing process are gears, shafts, pins and bearing elements. In the last years, more and more popular, especially in highly advanced treatment procedures used in the aerospace industry is vacuum carburizing. It is a process based on chemical treatment of the surface in lower pressure, providing much higher uniformity of carburized layer, lower process cost and much lesser negative impact on environment to compare with conventional carburizing methods, as for example gas carburizing in Endo atmosphere. Unfortunately, aerospace industry requires much more detailed description of the phenomena linked to this process method and the literature background shows lack of tests that could confirm fulfilment of all needed requirements and to understand the process itself in much deeper meaning. In the presented paper, authors focused their research on acetylene flow impact on carburized layer characteristic. This is one of the most crucial parameters concerning homogeneity and uniformity of carburized layer properties. That is why, specific process methodology have been planned based on different acetylene flow values, and the surface layer of the steel gears have been investigated in meaning to impact on any possible change in potential properties of the final product.

  2. Experimental Investigation of Surface Color Changes in Vacuum Evaporation Process for Gold-like Stainless Steel

    Directory of Open Access Journals (Sweden)

    Yang Baojian

    2016-01-01

    Full Text Available In order to reduce the environmental pollution caused by the three wastes during the process of electroplating of gold-like film on stainless steel, in this paper, the "vacuum evaporation and annealing" composite technologies were adopted to evaporate gold-like film in 16 stainless steel 304 substrates, and electronic color cards and color software were also used for analyzing the color and luster of the gold-like film. Experiments shows that the negative pressure, annealing temperature and mass fraction of the double copper alloys have influence on preparation of imitation in assaying the fineness of gold film, the annealing temperature has significant effects on imitation in assaying the fineness of gold film.

  3. Texture evolution in Oxide Dispersion Strengthened (ODS) steel tubes during pilgering process

    Science.gov (United States)

    Vakhitova, E.; Sornin, D.; Barcelo, F.; François, M.

    2017-10-01

    Oxide Dispersion Strengthened (ODS) steels are foreseen as fuel cladding material in the coming generation of Sodium Fast Reactors (SFR). Cladding tubes are manufactured by hot extrusion and subsequent cold forming steps. In this study, a 9 wt% Cr ODS steel exhibiting α-γ phase transformation at high temperature is cold formed under industrial conditions with a large section reduction in two pilgering steps. The influence of pilgering process parameters and intermediate heat treatment on the microstructure evolution is studied experimentally using Electron Backscattering Diffraction (EBSD) and X-ray Diffraction (XRD) methods. Pilgered samples show elongated grains and a high texture formation with a preferential orientation along the rolling direction. During the heat treatment, grain morphology is recovered from elongated grains to almost equiaxed ones, while the well-known α-fiber texture presents an unexpected increase in intensity. The remarkable temperature stability of this fiber is attributed to a crystallographic structure memory effect during phase transformations.

  4. Radiation influence on heterogenous processes in stainless steel contact with sea-water

    International Nuclear Information System (INIS)

    Agayev, T.N.; Garibov, A.A.; Velibekova, G.Z.; Aliyev, A.Q.; Aliyev, S.M.

    2005-01-01

    Full text: Austenitic stainless steel (s.s.) with Cr content 16 %, Ni - 15 % is widely used in nuclear reactors as construction material, for fuel cladding production and also is used in oil and gas production and transportation. They possess comparatively large section of slow neutron capture and as a result high corrosion resistance. In real exploitation condition of nuclear reactors s.s. are exposed to ionizing radiation influence in contact of different media. That's why during their corrosion and destruction processes the surface defect formation processes and further heterogenous processes with their participation are of great importance. The research results of mechanism during radiation-heterogenous processes in nuclear reactor stainless steel contact with sea-water under the influence of γ-radiation in temperature interval 300-1074 K are represented in the given work. Radiolytic processes in water are comprehensively studied and therefore it was taken as model system for dating the surface defects and secondary electrons emitted from metal. The same model system was applied also in sea-water radiolysis processes. It's been established that radiation processes in s.s. lead to molecular hydrogen yield increase and at T=300 K up to 6.5 molec./100 eV. With the temperature increase molecular hydrogen yield increase up to 25.3 molec./100 eV at T≤773 K. During the further temperature increase up to 1073 K radiation constituent of radiation-thermal process in comparison with thermal becomes unnoticeable and W T (H 2 )≅W p (H 2 ). The kinetics of oxide phase formation of investigated sample surface in the result of thermal and radiation-thermal processes in their contact with sea-water has been studied. At that it's been shown that radiation leads to protective oxidation process rate increase and promotes the beginning of stainless steel destruction oxidation in contact with sea-water. At T≥573 K insoluble oxide phase is formed on metal surface that promotes

  5. Influence of the fabrication process parameters on microstructures and mechanical properties of 10Cr-1Mo ODS steel

    International Nuclear Information System (INIS)

    Jin, Hyun Ju; Kim, Ki Baik; Choi, Byoung Kwon; Kang, Suk Hoon; Noh, Sang Hoon; Kim, Ga Eon; Kim, Tae Kyu

    2016-01-01

    Oxide dispersion strengthened (ODS) FM steels have been developed as the most promising core structural material for high- temperature components operating in severe environments such as nuclear fusion and fission systems owing to its excellent elevated temperature strength and radiation resistance stemming from the addition of extremely thermally stable oxide particles dispersed in a ferritic/martensitic matrix. To realize the structural components such as plates, sheets and tubes in SFR, the development of manufacturing processes is an essential issue for the ODS FM steel. While the ODS steel has superior radiation resistance and high temperature strength, in comparison with the existing commercial steels, it is difficult for the ODS steel to obtain sufficient workability for the fabrication due to high hardness and low ductility at room temperature, meaning that the manufacturing of the ODS plate including cladding tube can be complicated by the low cold workability. In order to prevent the ODS steel from any damage during the manufacturing process, thus, the introduction of intermediate heat treatments between cold rolling processes is necessary. This study investigates effects of the fabrication process parameters such as the cold working ratio, the intermediate and final heat treatments on the microstructure and mechanical properties of 10Cr-1Mo ODS steel. In an effort to optimize the manufacturing route of the ODS FM steel, the microstructural and mechanical evolutions for the ODS plate manufactured by a control of the fabrication process parameters were evaluated in the present study. In the present study, the effect of a cold rolling and intermediate heat treatments on microstructures and mechanical properties of 10Cr-1Mo FM ODS steel were investigated. During the manufacturing route the hardness measurements remained below the critical value of 400 Hv. Intermediate heat treatment with slow cooling led to a softened ferritic structures which can be further

  6. In-reactor deformation and fracture of austenitic stainless steels

    International Nuclear Information System (INIS)

    Bloom, E.E.; Wolfer, W.G.

    1978-01-01

    An experimental technique for determining in-reactor fracture strain was developed and demonstrated. Differential swelling between a sample holder and a test specimen with a lower swelling rate produced uniaxial deformation. In-reactor deformations of 0.7 to 2.1% were achieved in type 304 stainless steel previously irradiated to fluences up to 8.8 x 10 26 n/m 2 without fracture. These strains are significantly higher than found in postirradiation creep-rupture tests on similar samples. From the measured strain values and published irradiation creep data and correlations, the stress levels during the irradiation were calculated. On the basis of previous postirradiation creep-rupture results, many of the samples that did not fail would be predicted to fail. Thus we conclude that the in-reactor rupture life is longer than predicted by postirradiation tests. Strain in a fractured sample was estimated to be less than 3.8%, and the in-reactor fractures were intergranular--the same fracture mode as found in postirradiation tests. Irradiation creep may relax stresses at crack tips and sliding boundaries, thus retarding the initiation and/or growth of cracks and leading to longer rupture lives in-reactor. However, the very high ductility or superplastic behavior predicted by the strain rate sensitivity of irradiation creep is not achieved because of the eventual interruption of the deformation process by grain boundary fracture

  7. AISI/DOE Advanced Process Control Program Vol. 3 of 6: Improved Liquid Steel Feeding for Slab Casters; FINAL

    International Nuclear Information System (INIS)

    Brent Isaacson; Mike Slepian; Thomas Richter

    1999-01-01

    This report describes the development, construction and testing of the Electromagnetic Valve System (EVS), conducted as a project entitled ''Improved Liquid Steel Feeding System for Slab Casters''. This program ran from November 1992 to January 1995. Many of the technical issues in bringing the EVS to the steel industry were identified and resolved during the course of the program. During this time, significant hardware improvements in Westinghouse's electromagnetic valve were made to easily integrate it with existing continuous casting processes,. An improved refractory nozzle was developed and tested which had superior thermal shock and anti-cracking performance. In addition, several trials were conducted with molten steel to verify the proof-of-principle of the electromagnetic valve and its auxiliary equipment. However, improvements in other conventional pouring technologies have greatly diminished the potential value of this project to the steel industry. A such, the program w as canceled by the American Iron and Steel Institute after the conclusion of Phase I

  8. Process stability during fiber laser-arc hybrid welding of thick steel plates

    Science.gov (United States)

    Bunaziv, Ivan; Frostevarg, Jan; Akselsen, Odd M.; Kaplan, Alexander F. H.

    2018-03-01

    Thick steel plates are frequently used in shipbuilding, pipelines and other related heavy industries, and are usually joined by arc welding. Deep penetration laser-arc hybrid welding could increase productivity but has not been thoroughly investigated, and is therefore usually limited to applications with medium thickness (5-15 mm) sections. A major concern is process stability, especially when using modern welding consumables such as metal-cored wire and advanced welding equipment. High speed imaging allows direct observation of the process so that process behavior and phenomena can be studied. In this paper, 45 mm thick high strength steel was welded (butt joint double-sided) using the fiber laser-MAG hybrid process utilizing a metal-cored wire without pre-heating. Process stability was monitored under a wide range of welding parameters. It was found that the technique can be used successfully to weld thick sections with appropriate quality when the parameters are optimized. When comparing conventional pulsed and the more advanced cold metal transfer pulse (CMT+P) arc modes, it was found that both can provide high quality welds. CMT+P arc mode can provide more stable droplet transfer over a limited range of travel speeds. At higher travel speeds, an unstable metal transfer mechanism was observed. Comparing leading arc and trailing arc arrangements, the leading arc configuration can provide higher quality welds and more stable processing at longer inter-distances between the heat sources.

  9. Bainitic transformation during the two-step quenching and partitioning process in a medium carbon steel containing silicon

    Energy Technology Data Exchange (ETDEWEB)

    Li, H.Y.; Lu, X.W. [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wu, X.C.; Min, Y.A. [School of Materials Science and Engineering, Shanghai University, Shanghai 200240 (China); Jin, X.J., E-mail: jin@sjtu.edu.cn [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2010-09-15

    Research highlights: In this paper, SEM and TEM were used to characterize microstructure of Q and P steels with different partitioning time at 300 deg. C. The interesting phenomena were discovered and discussed: 1.Lower bainite (bainitic ferrite plus {epsilon}-carbide) rather than carbide-free bainite was observed during partitioning process. 2.The mechanical properties of Q and P steels can be tailored and adjusted through balance volume fraction of retained austenite and lower bainite during partitioning process. 3.The final amount of austenite was influenced by the transformation kinetics of lower bainite during partitioning process. According to the analysis, it can be concluded that associated with carbon partitioning from martensite to austenite, lower bainite transformation inevitably occurred. More importantly, lower bainite transformation seriously affected the mechanical properties of Q and P steels and final amount of austenite. - Abstract: A study of 40SiMnNiCr steel subjected to a two-step quenching and partitioning process (Q and P) is presented. The result suggests that strength variation of Q and P steels during the two-step Q and P process was a cumulative effect of increase of retained austenite fraction, decrease of carbon supersaturation of virgin martensite, and particularly much of lower bainite formation. A trade-off between high strength and good ductility of two-step Q and P steels can be tailored and adjusted by controlling lower bainite fraction. The final amount of austenite was influenced by the transformation kinetics of lower bainite during the partitioning process.

  10. Bainitic transformation during the two-step quenching and partitioning process in a medium carbon steel containing silicon

    International Nuclear Information System (INIS)

    Li, H.Y.; Lu, X.W.; Wu, X.C.; Min, Y.A.; Jin, X.J.

    2010-01-01

    Research highlights: In this paper, SEM and TEM were used to characterize microstructure of Q and P steels with different partitioning time at 300 deg. C. The interesting phenomena were discovered and discussed: 1.Lower bainite (bainitic ferrite plus ε-carbide) rather than carbide-free bainite was observed during partitioning process. 2.The mechanical properties of Q and P steels can be tailored and adjusted through balance volume fraction of retained austenite and lower bainite during partitioning process. 3.The final amount of austenite was influenced by the transformation kinetics of lower bainite during partitioning process. According to the analysis, it can be concluded that associated with carbon partitioning from martensite to austenite, lower bainite transformation inevitably occurred. More importantly, lower bainite transformation seriously affected the mechanical properties of Q and P steels and final amount of austenite. - Abstract: A study of 40SiMnNiCr steel subjected to a two-step quenching and partitioning process (Q and P) is presented. The result suggests that strength variation of Q and P steels during the two-step Q and P process was a cumulative effect of increase of retained austenite fraction, decrease of carbon supersaturation of virgin martensite, and particularly much of lower bainite formation. A trade-off between high strength and good ductility of two-step Q and P steels can be tailored and adjusted by controlling lower bainite fraction. The final amount of austenite was influenced by the transformation kinetics of lower bainite during the partitioning process.

  11. Comparison of Failure Process of Bended Beams Reinforced with Steel Bars and GFRP Bars

    Science.gov (United States)

    Kaszyńska, Maria; Błyszko, Jarosław; Olczyk, Norbert

    2017-10-01

    The Fibre Reinforced Polymer (FRP) composite rebar has been used in civil engineering structures for several years. It has many characteristics, which not only are equal to those of steel rebar, but significantly surpass them. The composite rebar has high corrosion resistance, electromagnetic neutrality and has much higher tensile strength than steel. Also, because of its low weight and easy processing composite rebar is convenient for shipment and use. Development of architectural concrete technology in past years opens new, interesting perspectives for use of composite rebar. However, implementation of those concretes in structures is often burdened with many issues, especially concerning faulty performance. One of it is rebar’s corrosion, visible on the surface of the element as rusty stains. Even if the structure was properly developed meeting all the requirements for texture, porosity or colour uniformity, and rusty stains can completely destroy the final decorative effect of concrete’s surface. Despite many advantages, the use of composite rebar in reinforced structures creates significant number of new “behaviours” in its different working stages. Structures reinforced with the steel rebar will behave differently than the ones with composite FRP rebar under continuous load, in case of a fire, exposed to aggressive environment or at breaking point. In the latter, significant role plays its linear-elastic behaviour in the whole tensile range till rupture. This means that the FPR rebar does not exhibit plastic deformation and reaches its bearing capacity suddenly without any visible signs. This should be considered during designing stage and included as an additional reduction coefficient. The article presents result of research and analysis of destructive tests performed on concrete beams reinforced with traditional steel rebar and composite rebar made of glass fibre and braided with basaltic (GFRP). Four single-span simply supported beams under static

  12. Effect of process parameters on surface oxides on chromium-alloyed steel powder during sintering

    International Nuclear Information System (INIS)

    Chasoglou, D.; Hryha, E.; Nyborg, L.

    2013-01-01

    The use of chromium in the PM steel industry today puts high demands on the choice and control of the atmosphere during the sintering process due to its high affinity to oxygen. Particular attention is required in order to control the surface chemistry of the powder which in turn is the key factor for the successful sintering and production of PM parts. Different atmosphere compositions, heating rates and green densities were employed while performing sintering trials on water atomized steel powder pre-alloyed with 3 wt.% Cr in order to evaluate the effect on surface chemical reactions. Fracture surfaces of sintered samples were examined using high resolution scanning electron microscopy combined with X-ray microanalysis. The investigation was complemented with thermogravimetric (TG) studies. Reaction products in particulate form containing strong-oxide forming elements such as Cr, Si and Mn were formed during sintering for all conditions. Processing in vacuum results in intensive inter-particle neck development during the heating stage and consequently in the excessive enclosure of surface oxide which is reflected in less good final mechanical properties. Enhanced oxide reduction was observed in samples processed in hydrogen-containing atmospheres independent of the actual content in the range of 3–10 vol.%. An optimum heating rate was required for balancing reduction/oxidation processes. A simple model for the enclosure and growth of oxide inclusions during the sinter-neck development is proposed. The obtained results show that significant reduction of the oxygen content can be achieved by adjusting the atmosphere purity/composition. - Highlights: ► A local atmosphere microclimate is very important for sintering of PM steels. ► High risk of surface oxide enclosure between 800 and 1000 °C. ► Coalescence and agglomeration of enclosed oxides take place during sintering. ► The effect of different process parameters on the oxide reduction is examined. ► A

  13. Impact of Magnetic Stirring on Stainless Steel Integrity: Effect on Biopharmaceutical Processing.

    Science.gov (United States)

    Thompson, Christopher; Wilson, Kelly; Kim, Yoen Joo; Xie, Min; Wang, William K; Wendeler, Michaela

    2017-11-01

    Stainless steel containers are widely used in the pharmaceutical and biopharmaceutical industry for the storage of buffers, process intermediates, and purified drug substance. They are generally held to be corrosion resistant, biocompatible, and nonreactive, although it is well established that trace amounts of metal ions can leach from stainless steel equipment into biopharmaceutical products. We report here that the use of stainless steel containers in conjunction with magnetic stirring bars leads to significantly aggravated metal contamination, consisting of both metal particles and significantly elevated metal ions in solution, the degree of which is several orders of magnitude higher than described for static conditions. Metal particles are analyzed by scanning electron microscopy with electron-dispersive X-ray spectroscopy, and metal content in solution is quantitated at different time points by inductively coupled plasma-mass spectrometry. The concentration of iron, chromium, nickel, and manganese increases with increasing stirring time and speed. We describe the impact of buffer components on the extent of metal particles and ions in solution and illustrate the effect on model proteins. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  14. In-situ formation of complex oxide precipitates during processing of oxide dispersion strengthened ferritic steels

    International Nuclear Information System (INIS)

    Jayasankar, K.; Pandey, Abhishek; Mishra, B.K.; Das, Siddhartha

    2016-01-01

    Highlights: • Use of dual drive planetary ball mill for Bench scale (>1 kg) production. • X-ray diffraction and TEM were used to study transformations during sintering. • HIPped and rolled samples with nearly 99% density successfully produced. - Abstract: In fusion and fission reactor material development, ODS alloys are the most suitable candidate materials due to its high temperature creep properties and irradiation resistance properties. This paper describes the preparation of oxide dispersion strengthened alloy powder in large quantity (>1 kg batch) in dual drive planetary ball mill using pre-alloyed ferrtic steel powder with nano sized Y_2O_3. The consolidation of the powders was carried out in hot isostatic press (HIP) followed by hot rolling. 99% of the theoretical density was achieved by this method. The vickers hardness values of pressed and rolled samples were in the range of 380 ± 2HV and 719 ± 2HV, respectively. Samples were further investigated using X-ray diffraction particle size analyzer and electron microscope. Initial increase in particle size with milling was observed showing flattening of the particle. It was found that 5 h of milling time is sufficient to reduce the particle size to achieve the desired size. Transmission electron microscopy analysis of milled ODS steel powder revealed a uniform distribution of combustion synthesized nano-Y_2O_3 in ferritic steel matrix after a milling time of 5 h. Preliminary results demonstrated suitability of dual drive planetary ball mill for mass production of alloy within a short time due to various kinds of forces acting at a time during milling process. Fine monoclinic Y_2Si_2O_7 precipitates were also observed in the steel. This study explains the particle characteristics of nano Y_2O_3 dispersed ODS powder and formation of nano clusters in ODS ferritic alloy.

  15. Investigation about the Chrome Steel Wire Arc Spray Process and the Resulting Coating Properties

    Science.gov (United States)

    Wilden, J.; Bergmann, J. P.; Jahn, S.; Knapp, S.; van Rodijnen, F.; Fischer, G.

    2007-12-01

    Nowadays, wire-arc spraying of chromium steel has gained an important market share for corrosion and wear protection applications. However, detailed studies are the basis for further process optimization. In order to optimize the process parameters and to evaluate the effects of the spray parameters DoE-based experiments had been carried out with high-speed camera shoots. In this article, the effects of spray current, voltage, and atomizing gas pressure on the particle jet properties, mean particle velocity and mean particle temperature and plume width on X46Cr13 wire are presented using an online process monitoring device. Moreover, the properties of the coatings concerning the morphology, composition and phase formation were subject of the investigations using SEM, EDX, and XRD-analysis. These deep investigations allow a defined verification of the influence of process parameters on spray plume and coating properties and are the basis for further process optimization.

  16. Optimization of process parameters of ECM by RSM on AISI 202 steel

    Directory of Open Access Journals (Sweden)

    P. Alex John Britto

    2015-12-01

    Full Text Available The machining of complex shaped designs was difficult earlier, but with the advent of the newer machining processes incorporating in it electrical, chemical & mechanical processes, manufacturing has redefined itself. Especially, the Electrochemical Machining (ECM process is used to machine the hard to cut materials without producing heat and friction. Hence, in this work, the ECM process has been chosen to machine SS AISI 202 steel. This study establishes the effect of process parameters such as voltage, current and concentration of electrolyte on the responses on material removal rate (MRR. In this work, second-order quadratic models were developed for MRR, considering the electrolyte concentration, voltage and current as the machining parameters, using central composite design. The developed models were used for Response Surface Methodology (RSM optimization by desirability function approach to determine the optimum machining parameters.

  17. Surface Oxidation of the High-Strength Steels Electrodeposited with Cu or Fe and the Resultant Defect Formation in Their Coating during the Following Galvanizing and Galvannealing Processes

    Science.gov (United States)

    Choi, Yun-Il; Beom, Won-Jin; Park, Chan-Jin; Paik, Doojin; Hong, Moon-Hi

    2010-12-01

    This study examined the surface oxidation of high-strength steels electrodeposited with Cu or Fe and the resultant defect formation in their coating during the following galvanizing and galvannealing processes. The high-strength steels were coated with an Cu or Fe layer by the electroplating method. Then, the coated steels were annealed in a reducing atmosphere, dipped in a molten zinc, and finally transformed into galvannealed steels through the galvannealing process. The formation of Si and Mn oxides on the surface of the high-strength steel was effectively suppressed, and the density of surface defects on the galvanized steel was significantly reduced by the pre-electrodeposition of Cu and Fe. This effect was more prominent for the steels electrodeposited at higher cathodic current densities. The finer electrodeposit layer formed at higher cathodic current density on the steels enabled the suppression of partial surface oxidation by Mn or Si and better wetting of Zn on the surface of the steels in the following galvanizing process. Furthermore, the pre-electrodeposited steels exhibited a smoother surface without surface cracks after the galvannealing process compared with the untreated steel. The diffusion of Fe and Zn in the Zn coating layer in the pre-electrodeposited steels appears to occur more uniformly during the galvannealing process due to the low density of surface defects induced by oxides.

  18. Coupling mechanism between wear and oxidation processes of 304 stainless steel in hydrogen peroxide environments.

    Science.gov (United States)

    Dong, Conglin; Yuan, Chengqing; Bai, Xiuqin; Li, Jian; Qin, Honglin; Yan, Xinping

    2017-05-24

    Stainless steel is widely used in strongly oxidizing hydrogen peroxide (H 2 O 2 ) environments. It is crucial to study its wear behaviour and failure mode. The tribological properties and oxidation of 304 stainless steel were investigated using a MMW-1 tribo-tester with a three-electrode setup in H 2 O 2 solutions with different concentrations. Corrosion current densities (CCDs), coefficients of frictions (COFs), wear mass losses, wear surface topographies, and metal oxide films were analysed and compared. The results show that the wear process and oxidation process interacted significantly with each other. Increasing the concentration of H 2 O 2 or the oxidation time was useful to form a layer of integrated, homogeneous, compact and thick metal oxide film. The dense metal oxide films with higher mechanical strengths improved the wear process and also reduced the oxidation reaction. The wear process removed the metal oxide films to increase the oxidation reaction. Theoretical data is provided for the rational design and application of friction pairs in oxidation corrosion conditions.

  19. Welding of Thin Steel Plates by Hybrid Welding Process Combined TIG Arc with YAG Laser

    Science.gov (United States)

    Kim, Taewon; Suga, Yasuo; Koike, Takashi

    TIG arc welding and laser welding are used widely in the world. However, these welding processes have some advantages and problems respectively. In order to improve problems and make use of advantages of the arc welding and the laser welding processes, hybrid welding process combined the TIG arc with the YAG laser was studied. Especially, the suitable welding conditions for thin steel plate welding were investigated to obtain sound weld with beautiful surface and back beads but without weld defects. As a result, it was confirmed that the shot position of the laser beam is very important to obtain sound welds in hybrid welding. Therefore, a new intelligent system to monitor the welding area using vision sensor is constructed. Furthermore, control system to shot the laser beam to a selected position in molten pool, which is formed by TIG arc, is constructed. As a result of welding experiments using these systems, it is confirmed that the hybrid welding process and the control system are effective on the stable welding of thin stainless steel plates.

  20. Novel process chain for hot metal gas forming of ferritic stainless steel 1.4509

    Science.gov (United States)

    Mosel, André; Lambarri, Jon; Degenkolb, Lars; Reuther, Franz; Hinojo, José Luis; Rößiger, Jörg; Eurich, Egbert; Albert, André; Landgrebe, Dirk; Wenzel, Holger

    2018-05-01

    Exhaust gas components of automobiles are often produced in ferritic stainless steel 1.4509 due to the low thermal expansion coefficient and the low material price. Until now, components of the stainless steel with complex geometries have been produced in series by means of multi-stage hydroforming at room temperature with intermediate annealing operations. The application of a single-stage hot-forming process, also referred to as hot metal gas forming (HMGF), offers great potential to significantly reduce the production costs of such components. The article describes a novel process chain for the HMGF process. Therefore the tube is heated in two steps. After pre-heating of the semi-finished product outside the press, the tube is heated up to forming start temperature by means of a tool-integrated conductive heating before forming. For the tube of a demonstrator geometry, a simulation model for the conduction heating was set up. In addition to the tool development for this process, experimental results are also described for the production of the demonstrator geometry.

  1. Friction Welding For Cladding Applications: Processing, Microstructure and Mechanical Properties of Inertia Friction Welds of Stainless Steel to Low Carbon Steel and Evaluation of Wrought and Welded Austenitic Stainless Steels for Cladding Applications in Acidchloride Service

    Science.gov (United States)

    Switzner, Nathan

    Friction welding, a solid-state joining method, is presented as a novel alternative process step for lining mild steel pipe and forged components internally with a corrosion resistant (CR) metal alloy for petrochemical applications. Currently, fusion welding is commonly used for stainless steel overlay cladding, but this method is costly, time-consuming, and can lead to disbonding in service due to a hard martensite layer that forms at the interface due to partial mixing at the interface between the stainless steel CR metal and the mild steel base. Firstly, the process parameter space was explored for inertia friction butt welding using AISI type 304L stainless steel and AISI 1018 steel to determine the microstructure and mechanical properties effects. A conceptual model for heat flux density versus radial location at the faying surface was developed with consideration for non-uniform pressure distribution due to frictional forces. An existing 1 D analytical model for longitudinal transient temperature distribution was modified for the dissimilar metals case and to account for material lost to the flash. Microstructural results from the experimental dissimilar friction welds of 304L stainless steel to 1018 steel were used to discuss model validity. Secondly, the microstructure and mechanical property implications were considered for replacing the current fusion weld cladding processes with friction welding. The nominal friction weld exhibited a smaller heat softened zone in the 1018 steel than the fusion cladding. As determined by longitudinal tensile tests across the bond line, the nominal friction weld had higher strength, but lower apparent ductility, than the fusion welds due to the geometric requirements for neck formation adjacent to a rigid interface. Martensite was identified at the dissimilar friction weld interface, but the thickness was smaller than that of the fusion welds, and the morphology was discontinuous due to formation by a mechanism of solid

  2. Influence of chemical bonding of chlorides with aluminates in cement hidratation process on corrosion steel bars in concrete

    Directory of Open Access Journals (Sweden)

    Bikić Farzet H.

    2010-01-01

    Full Text Available The presence of chlorides in concrete is a permanent subject of research because they cause corrosion of steel bars. Chlorides added to the concrete during preparation, as accelerators of the bonding of cement minerals process, enter into reaction with aluminates, creating a phase known as chloroaluminate hydrates. In everyday conditions the product of chemical bonding between chlorides and aluminates is usually monochloridealuminate C3A·CaCl2·Hx, better known as Friedel's salt. In this paper, the influence of chemical bonding of chlorides with aluminates during the process of cement hydration on corrosion of steel bars in concrete was investigated. The process of chlorides bonding with aluminates yielding monochloride aluminate is monitored by XRD analyses. It was found that the amount of chlorides bonding with aluminates increases with an increase of temperature, and as a result, reduces the amount of 'free' chlorides in concrete. Potentiodynamic measurements have shown that increase in temperature of the heat treatment of working electrodes by chlorides leads to a reduction of steel bars corrosion as a result of either the increase of the monochloride-aluminate content or the decrease of free chlorides amount. Chlorides bound in chloroaluminate hydrates do not cause activation of steel bars corrosion in concrete. It was also proven that the increase of free chlorides concentration in the concrete leads to intensification of steel bars corrosion. This additionally approves that free chlorides are only the activators of process of steel bars corrosion in the concrete.

  3. Anisotropic ionic conductivity observed in superplastically deformed yttria-stabilized zirconia/alumina composite

    International Nuclear Information System (INIS)

    Drennan, J.; Swain, M.V.; Badwal, S.P.S.

    1989-01-01

    Ionic conductivity measurements on a yttria-stabilized tetragonal zirconia polycrystal/alumina composite subjected to superplastic deformation demonstrate anisotropic character. Parallel to the pressing direction, the grain-boundary resistance to oxygen ion mobility is 25% to 30% higher than that measured perpendicular to the pressing direction. The same directional dependency on the volume conductivity is observed but is less pronounced, showing approximately a 9% difference. Microstructural evidence reveals an agglomeration and elongation of alumina particles perpendicular to the pressing direction, and it is suggested that this phenomenon restricts the passage of ions parallel to the compression direction, giving rise to the anisotropic nature of the conductivity measurements

  4. Plastic flow instability and multiple necking of Ti-6Al-4V during superplastic flow

    International Nuclear Information System (INIS)

    Arieli, A.; Rosen, A.

    1976-01-01

    Stress-strain curves obtained at constant crosshead velocity tensile tests of Ti--6Al--4V sheets at different temperatures show different behavior. The flow stress does not decrease continuously, suggesting that necking occurs at various locations along the gauge length. Metallography showed regions of small, diffused necks. It is suggested that the superplasticity is related to the resistance to neck growth rather than the resistance to neck formation, and that neck formation/growth is controlled by the mutual action of strain hardening and strain rate sensitivity

  5. Development of a double beam process for joining aluminum and steel

    Science.gov (United States)

    Frank, Sascha

    2014-02-01

    Multi-material structures pose an attractive option for overcoming some of the central challenges in lightweight design. An exceptionally high potential for creating cost-effective lightweight solutions is attributed to the combination of steel and aluminum. However, these materials are also particularly difficult to join due to their tendency to form intermetallic compounds (IMCs). The growth of these compounds is facilitated by high temperatures and long process times. Due to their high brittleness, IMCs can severely weaken a joint. Thus, it is only possible to create durable steel-aluminum joints when the formation of IMCs can be limited to a non-critical level. To meet this goal, a new joining method has been designed. The method is based on the combination of a continuous wave (pw) and a pulsed laser (pw) source. Laser beams from both sources are superimposed in a common process zone. This makes it possible to apply the advantages of laser brazing to mixed-metal joints without requiring the use of chemical fluxes. The double beam technology was first tested in bead-on-plate experiments using different filler wire materials. Based on the results of these tests, a process for joining steel and aluminum in a double-flanged configuration is now being developed. The double flanged seams are joined using zinc- or aluminum-based filler wires. Microsections of selected seams show that it is possible to achieve good base material wetting while limiting the growth of IMCs to acceptable measures. In addition, the results of tensile tests show that high joint strengths can be achieved.

  6. Optimization of process parameters in welding of dissimilar steels using robot TIG welding

    Science.gov (United States)

    Navaneeswar Reddy, G.; VenkataRamana, M.

    2018-03-01

    Robot TIG welding is a modern technique used for joining two work pieces with high precision. Design of Experiments is used to conduct experiments by varying weld parameters like current, wire feed and travelling speed. The welding parameters play important role in joining of dissimilar stainless steel SS 304L and SS430. In this work, influences of welding parameter on Robot TIG Welded specimens are investigated using Response Surface Methodology. The Micro Vickers hardness tests of the weldments are measured. The process parameters are optimized to maximize the hardness of the weldments.

  7. Study of phase transformation processes in steel after phosphor ion implantation and following thermal treatment

    International Nuclear Information System (INIS)

    Zhetbaev, A.K.; Vereshchak, N.F.; Satpaev, K.K.; Dosmagambetov, T.D.; Serikbaeva, Z.T.

    1999-01-01

    In the paper process of phase transformation after phosphor ion implantation in steel-45 and annealing in vacuum at 1000 deg C and irradiation by various doses of phosphor ions with energy 100 keV an accelerator are researched by conversion electron method. The phosphor overall solubility in iron is equal 4.53 %. Implantation dose below 6·10 17 ions/cm 2 allows increase phosphor ions content in implantation region to 35 %. Therefore, iron phosphides (Fe 3 P, Fe 2 P and Fe P) forming are possible. (author)

  8. Production of metal fullerene surface layer from various media in the process of steel carbonization

    Directory of Open Access Journals (Sweden)

    KUZEEV Iskander Rustemovich

    2018-04-01

    Full Text Available Studies devoted to production of metal fullerene layer in steels when introducing carbon from organic and inorganic media were performed. Barium carbonate was used as an inorganic medium and petroleum pitch was used as an organic medium. In order to generate the required amount of fullerenes in the process of steel samples carbonization, optimal temperature mode was found. The higher temperature, absorption and cohesive effects become less important and polymeric carbon structures destruction processes become more important. On the bottom the temperature is limited by petroleum pitch softening temperature and its transition to low-viscous state in order to enhance molecular mobility and improve the possibility of their diffusion to metal surface. Identification of fullerenes in the surface modified layer was carried out following the methods of IR-Fourier spectrometry and high-performance liquid chromatography. It was found out that nanocarbon structures, formed during carbonization in barium carbonate and petroleum pitch mediums, possess different morphology. In the process of metal carbonization from carbonates medium, the main role in fullerenes synthesis is belonged to catalytic effect of surface with generation of endohedral derivatives in the surface layer; but in the process of carbonization from pitch medium fullerenes are formed during crystallization of the latter and crystallization centers are of fullerene type. Based on theoretical data and dataof spectral and chromatographic analysis, optimal conditions of metal fullerene layer formation in barium carbonate and petroleum pitch mediums were determined. Low cohesion of layer, modified in barium carbonate medium, with metal basis was discovered. That was caused by limited carbon diffusion in the volume of α-Fe. According to the detected mechanism of fullerenes formation on steel surface in gaseous medium, fullerenes are formed on catalytic centers – ferrum atoms, forming thin metal

  9. Aspects of plasma arc cutting process in the AISI 321 type stainless steel

    International Nuclear Information System (INIS)

    Souza Barros, I. de.

    1985-01-01

    Some aspects of plasma arc cutting process in the AISI321 stainless steel, used in nuclear industry, are analysed. The maximum values of the velocity of cutting and, the minimum quantity of energy per unit of length necesary for the plasma were determined. The localization of irregularities in the cut surface in function of the velocity of cutting was investigated. The cut surfaces were evaluated by surface roughness, using as measurement parameter, the distance between the sharpest salience and the deepest reentrance of the sample profile. The width of layer from thermal action of the plasma was influenced by the velocity of cutting. (Author) [pt

  10. Numerical simulation on multiple pouring process for a 292 t steel ingot

    Directory of Open Access Journals (Sweden)

    Tu Wutao

    2014-01-01

    Full Text Available A ladle-tundish-mould transportation model considering the entire multiple pouring (MP process is proposed. Numerical simulation is carried out to study the carbon distribution and variation in both the tundish and the mould for making a 292 t steel ingot. Firstly, the fluid flow as well as the heat and mass transfer of the molten steel in the tundish is simulated based on the multiphase transient turbulence model. Then, the carbon mixing in the mould is calculated by using the species concentration at the tundish outlet as the inlet condition during the teeming process. The results show a high concentration of carbon at the bottom and a low concentration of carbon at the top of the mould after a MP process with carbon content high in the first ladle and low in the last ladle. Such carbon concentration distribution would help reduce the negative segregation at the bottom and the positive segregation at the top of the solidified ingot.

  11. On the Processing of Martensitic Steels in Continuous Galvanizing Lines: Part II

    Science.gov (United States)

    Song, Taejin; Kwak, Jaihyun; de Cooman, B. C.

    2012-01-01

    The conventional continuous hot-dip galvanizing (GI) and galvannealing (GA) processes can be applied to untransformed austenite to produce Zn and Zn-alloy coated low-carbon ultra-high-strength martensitic steel provided specific alloying additions are made. The most suitable austenite decomposition behavior results from the combined addition of boron, Cr, and Mo, which results in a pronounced transformation bay during isothermal transformation. The occurrence of this transformation bay implies a considerable retardation of the austenite decomposition in the temperature range below the bay, which is close to the stages in the continuous galvanizing line (CGL) thermal cycle related to the GI and GA processes. After the GI and GA processes, a small amount of granular bainite, which consists of bainitic ferrite and discrete islands of martensite/austenite (M/A) constituents embedded in martensite matrix, is present in the microstructure. The ultimate tensile strength (UTS) of the steel after the GI and GA cycle was over 1300 MPa, and the stress-strain curve was continuous without any yielding phenomena.

  12. The Importance of Thermophysical Properties of Steels for the Numerical Simulation of a Concasting Process

    Directory of Open Access Journals (Sweden)

    Frantisek KAVICKA

    2010-12-01

    Full Text Available The thermophysical properties of steels have significant influence on the actual concasting process, and on the accuracy of its numerical simulation and optimization. The determination of these properties (heat conductivity, specific heat capacity and density in the solid and liquid states often requires more time than the actual numerical calculation of the temperature fields of a continuously cast steel billet, cylinder or slab (generally a concasting. The influence of individual properties should be neither under- nor over-estimated. Therefore, an analysis/parametric study of these thermophysical properties was conducted. The order of importance within the actual process and the accuracy of simulation and optimization were also determined. Individual properties, which, in some cases, were obtained from tables, and in others experimentally, were substituted by an approximation using orthogonal polynomials. The accuracy of each polynomial is dependent on the precision of individual values. The order of significance of individual thermophysical properties was determined with respect to the metallurgical length. The analysis was performed by means of a so-called calculation experiment, i.e. by means of the original and universal numerical concasting model developed by the authors of this paper. It is convenient to conduct such an analysis in order to facilitate the simulation of each individual case of concasting, thus enhancing the process of optimization.

  13. The Effects of The Industrial Cryogenic Process on The Wear Behaviours of AISI D2 Cold Work Tool Steels

    OpenAIRE

    Ersöz, Enes; Ovalı, İsmail

    2018-01-01

    In this study, industrial cryogenic process afterconventional heat treatment process for various holding time was applied toAISI D2 (DIN 1.2379) cold work tool steel. The effects of the industrialcryogenic process on the wear behavior was investigated. In the wear test 5,10and 15 N forces were carried out to all group specimens at a constant shearrate (3,16 m/s) and three different wear distances. Experimental results showthat cryogenic processing of AISI D2 cold work tool steels have a signi...

  14. Superplasticity behaviors of Al-Zn-Mg-Zr cold-rolled alloy sheet with minor Sc addition

    Energy Technology Data Exchange (ETDEWEB)

    Xiang, H. [School of Materials Science and Engineering, Central South University (Light Alloy Research Institute, Central South University), Changsha 410083 (China); Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Changsha 410083 (China); Pan, Q.L., E-mail: pql2016@126.com [School of Materials Science and Engineering, Central South University (Light Alloy Research Institute, Central South University), Changsha 410083 (China); Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Changsha 410083 (China); Yu, X.H.; Huang, X.; Sun, X.; Wang, X.D.; Li, M.J.; Yin, Z.M. [School of Materials Science and Engineering, Central South University (Light Alloy Research Institute, Central South University), Changsha 410083 (China); Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Changsha 410083 (China)

    2016-10-31

    A refined microstructure of Al-Zn-Mg-Sc-Zr alloy sheet was produced by simple hot and cold rolling to an average grain size of 3 µm. Experiments were completed in electro-fluid servo-fatigue tester and results were investigated by means of optical microscope (OM), scanning electron microscopy (SEM) and transmission electron microscope (TEM). Superplastic deformation was conducted and superplastic ductility of ≥200% was achieved at a testing temperature range from 425 ºC to 500 ºC and relative high strain rate range of 1×10{sup −3} s{sup −1}~1×10{sup −1} s{sup −1}. The maximum elongation of 539% was obtained at 500 ºC and 1×10{sup −2} s{sup −1}. In addition, the scanning electron microscopy (SEM) and transmission electron microscope (TEM) analyses showed that the presence of Al{sub 3} (Sc, Zr) particles in pinning grain boundaries and dislocations had a great influence on the superplastic deformation. The analyses of superplastic test data calculated out the coherent strain rates sensitivity parameter of 0.43 and the average activation energy of 143.762 kJ/mol. The data interpreted that the dominant deformation mechanism was grain boundary sliding controlled by lattice self-diffusion.

  15. Reuse of conditionally released steel; proposals and evaluation of processes for manufacturing of steel elements and processes for construction of selected scenarios - 59130

    International Nuclear Information System (INIS)

    Bezak, Peter; Ondra, Frantisek; Hajkova, Eva; Necas, Vladimir

    2012-01-01

    The project include systematic scenarios analysis of conditionally released materials from the decommissioning of nuclear installations and the creation of new knowledge in this field, which will be used for implementing projects for reuse of these materials. New knowledge includes data about materials from the decommissioning (types of materials and radiological data on the basis of analysis of various scenarios). Scenarios contain information about conditionally released materials, data of the external exposure of personnel who will assemble those structures and who will be use the constructions up to the target scenario. Scenarios assume guarantee that the final products will be placed on the current position for a very long period from 50 to 100 years. The paper presents the review of activities for manufacturing of various steel construction elements made of conditionally released steels and activities for realisation of selected scenarios for reuse of construction elements. The ingots after melting of decommissioned radioactive steel materials are as the starting material for manufacturing of steel components. Ingots from the controlled area will be melted into induction furnace and the mixture of liquid steel will be alloyed for achieve of required chemical parameters. Typical steel products suitable for established scenarios are steel rebar of concrete, steel profiles of various forms, railway rails and rolled steel sheets. Target scenarios include an analysis of staff exposure during installation of steel constructions as well as exposure of individual from critical groups of population during their exploitation. The various scenarios, provided within the scope of the CONRELMAT project are focused at the systematic analysis of the use of conditionally released steel from decommissioning of nuclear facilities. Scenarios are focused on research and development of model situations in constructions in the areas of transport, civil constructions, industry and

  16. Investigation of the process for ruthenium fixation on stainless steel in concentrated nitric environment

    International Nuclear Information System (INIS)

    Massit, Hubert

    1987-01-01

    This research thesis reports the development of a process and the determination of the conditions for the fixation of insoluble ruthenium compounds on a Z2CN180 stainless steel in a concentrated nitric environment. The original characteristics and results of this research work are the use of a rotating disk to control the hydrodynamic conditions of suspension particle transport towards the collector surface, and the application of X ray spectrometry of solid deposits of ruthenium compounds fixed on this surface. Characterization techniques (granulometry, Auger electron spectroscopy or AES, electron spectroscopy for chemical analysis or ESCA) allowed the assessment of the influence of various parameters (size, surface chemical composition) on the studied process. Electrochemical techniques are used to show the role of particle-substrate Coulomb interactions, on the quantity of fixed particles and on fixation kinetics. The author evokes possible developments and applications, notably decontamination processes [fr

  17. Comparative study on the processing of armour steels with various unconventional technologies

    Science.gov (United States)

    Herghelegiu, E.; Schnakovszky, C.; Radu, M. C.; Tampu, N. C.; Zichil, V.

    2017-08-01

    The aim of the current paper is to analyse the suitability of three unconventional technologies - abrasive water jet (AWJ), plasma and laser - to process armour steels. In view of this, two materials (Ramor 400 and Ramor 550) were selected to carry out the experimental tests and the quality of cuts was quantified by considering the following characteristics: width of the processed surface at the jet inlet (Li), width of the processed surface at the jet outlet (Lo), inclination angle (a), deviation from perpendicularity (u), surface roughness (Ra) and surface hardness. It was fond that in terms of cut quality and environmental impact, the best results are offered by abrasive water jet technology. However, it has the lowest productivity comparing to the other two technologies.

  18. Numerical Simulation of Shear Slitting Process of Grain Oriented Silicon Steel using SPH Method

    Directory of Open Access Journals (Sweden)

    Bohdal Łukasz

    2017-12-01

    Full Text Available Mechanical cutting allows separating of sheet material at low cost and therefore remains the most popular way to produce laminations for electrical machines and transformers. However, recent investigations revealed the deteriorating effect of cutting on the magnetic properties of the material close to the cut edge. The deformations generate elastic stresses in zones adjacent to the area of plastically deformed and strongly affect the magnetic properties. The knowledge about residual stresses is necessary in designing the process. This paper presents the new apprach of modeling residual stresses induced in shear slitting of grain oriented electrical steel using mesh-free method. The applications of SPH (Smoothed Particle Hydrodynamics methodology to the simulation and analysis of 3D shear slitting process is presented. In experimental studies, an advanced vision-based technology based on digital image correlation (DIC for monitoring the cutting process is used.

  19. Welding of 316L Austenitic Stainless Steel with Activated Tungsten Inert Gas Process

    Science.gov (United States)

    Ahmadi, E.; Ebrahimi, A. R.

    2015-02-01

    The use of activating flux in TIG welding process is one of the most notable techniques which are developed recently. This technique, known as A-TIG welding, increases the penetration depth and improves the productivity of the TIG welding. In the present study, four oxide fluxes (SiO2, TiO2, Cr2O3, and CaO) were used to investigate the effect of activating flux on the depth/width ratio and mechanical property of 316L austenitic stainless steel. The effect of coating density of activating flux on the weld pool shape and oxygen content in the weld after the welding process was studied systematically. Experimental results indicated that the maximum depth/width ratio of stainless steel activated TIG weld was obtained when the coating density was 2.6, 1.3, 2, and 7.8 mg/cm2 for SiO2, TiO2, Cr2O3, and CaO, respectively. The certain range of oxygen content dissolved in the weld, led to a significant increase in the penetration capability of TIG welds. TIG welding with active fluxes can increase the delta-ferrite content and improves the mechanical strength of the welded joint.

  20. BIOFILM FORMATION OF Vibrio cholerae ON STAINLESS STEEL USED IN FOOD PROCESSING

    Directory of Open Access Journals (Sweden)

    Milagro FERNÁNDEZ-DELGADO

    2016-01-01

    Full Text Available Vibrio cholerae represents a significant threat to human health in developing countries. This pathogen forms biofilms which favors its attachment to surfaces and its survival and transmission by water or food. This work evaluated the in vitro biofilm formation of V. cholerae isolated from clinical and environmental sources on stainless steel of the type used in food processing by using the environmental scanning electron microscopy (ESEM. Results showed no cell adhesion at 4 h and scarce surface colonization at 24 h. Biofilms from the environmental strain were observed at 48 h with high cellular aggregations embedded in Vibrio exopolysaccharide (VPS, while less confluence and VPS production with microcolonies of elongated cells were observed in biofilms produced by the clinical strain. At 96 h the biofilms of the environmental strain were released from the surface leaving coccoid cells and residual structures, whereas biofilms of the clinical strain formed highly organized structures such as channels, mushroom-like and pillars. This is the first study that has shown the in vitro ability of V. cholerae to colonize and form biofilms on stainless steel used in food processing.

  1. BIOFILM FORMATION OF Vibrio cholerae ON STAINLESS STEEL USED IN FOOD PROCESSING.

    Science.gov (United States)

    Fernández-Delgado, Milagro; Rojas, Héctor; Duque, Zoilabet; Suárez, Paula; Contreras, Monica; García-Amado, M Alexandra; Alciaturi, Carlos

    2016-01-01

    Vibrio cholerae represents a significant threat to human health in developing countries. This pathogen forms biofilms which favors its attachment to surfaces and its survival and transmission by water or food. This work evaluated the in vitro biofilm formation of V. cholerae isolated from clinical and environmental sources on stainless steel of the type used in food processing by using the environmental scanning electron microscopy (ESEM). Results showed no cell adhesion at 4 h and scarce surface colonization at 24 h. Biofilms from the environmental strain were observed at 48 h with high cellular aggregations embedded in Vibrio exopolysaccharide (VPS), while less confluence and VPS production with microcolonies of elongated cells were observed in biofilms produced by the clinical strain. At 96 h the biofilms of the environmental strain were released from the surface leaving coccoid cells and residual structures, whereas biofilms of the clinical strain formed highly organized structures such as channels, mushroom-like and pillars. This is the first study that has shown the in vitro ability of V. cholerae to colonize and form biofilms on stainless steel used in food processing.

  2. Review of candidate welding processes of RAFM steels for ITER test blanket modules and DEMO

    Energy Technology Data Exchange (ETDEWEB)

    Aubert, P., E-mail: philippe.aubert@cea.fr [CEA, DEN, DM2S, F-91191 Gif-sur-Yvette (France); Tavassoli, F. [CEA, DEN, DMN, F-91191 Gif-sur-Yvette (France); Rieth, M. [FZK, Hermann-von-Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen (Germany); Diegele, E.; Poitevin, Y. [Fusion for Energy (F4E), C/Josep Pla 2 - Ed. B3, 08019 Barcelona (Spain)

    2011-10-01

    EUROFER weldability is investigated in support of the European TBM manufacturing. Electron beam, hybrid, laser and NGTIG processes have been carried out on the EUROFER-97 steel (thickness up to 40 mm), a reduced activation ferritic-martensitic steel. It is shown that the most promising processes are laser, electron beam and hybrid welding, depending on the section size and accessibility. They produce similar welding results with high joint coefficients and are well adapted for minimizing residual distortions. The FZ are typically composed of martensite laths, with small grain sizes. In the HAZ, martensite grains contain carbide precipitates. High hardness values are measured in all these zones that if not tempered would degrade toughness and creep resistance. A one step PWHT (750 deg. C/3 h) is successfully applied to joints restoring good material performance. Distortion levels, with and without PWHT, are controlled through adaptation of manufacturing steps and clamping devices, obtaining levels not exceeding 120 {mu}m (+/-60 {mu}m) on a full 'one cell mock-up'.

  3. Surface Modification by Friction Stir Processing of Low-Carbon Steel: Microstructure Investigation and Wear Performance

    Science.gov (United States)

    Sattari, Behnoosh; Shamanian, Morteza; Salimijazi, Farshid; Salehi, Mehdi

    2018-02-01

    A low-carbon steel sheet with a thickness of 5 mm was subjected to friction stir processing (FSP) by one to four different passes. The microstructures of different regions were characterized using the optical microscopy and electron backscatter diffraction. The Vickers micro-harness was measured at the distance of 200 μm below the processed surfaces. The influence of pass numbers (PNs) on wear resistance was studied in terms of coefficients of friction (CoFs), weight losses and wear rates. SEM topographies of the worn surfaces were also studied to evaluate the wear mechanisms. Microstructure observations showed that Widmänstatten ferrite plates were formed in stir zones (SZs) and heat affected zones. As PN increased, these grains were widened due to the increment of the carbon diffusivity and lengthened because of the high heat input and microstructure anisotropy. Besides, increasing the PN causes increasing of the hardness and wear resistance, simultaneously. Specifically, the wear rate in the SZ was reduced from 2.8 × 10-2 mm3 m-1 in base metal to 0.3 × 10-2 mm3 m-1 in sample which was subjected to 4 FSP passes. However, variation in PN had no considerable effect on CoFs. Oxidative wear mechanism was observed on the worn surface of the steel and the FSPed samples while more debris was formed by increasing the PNs.

  4. Cleanliness of Ti-bearing Al-killed ultra-low-carbon steel during different heating processes

    Science.gov (United States)

    Guo, Jian-long; Bao, Yan-ping; Wang, Min

    2017-12-01

    During the production of Ti-bearing Al-killed ultra-low-carbon (ULC) steel, two different heating processes were used when the converter tapping temperature or the molten steel temperature in the Ruhrstahl-Heraeus (RH) process was low: heating by Al addition during the RH decarburization process and final deoxidation at the end of the RH decarburization process (process-I), and increasing the oxygen content at the end of RH decarburization, heating and final deoxidation by one-time Al addition (process-II). Temperature increases of 10°C by different processes were studied; the results showed that the two heating processes could achieve the same heating effect. The T.[O] content in the slab and the refining process was better controlled by process-I than by process-II. Statistical analysis of inclusions showed that the numbers of inclusions in the slab obtained by process-I were substantially less than those in the slab obtained by process-II. For process-I, the Al2O3 inclusions produced by Al added to induce heating were substantially removed at the end of decarburization. The amounts of inclusions were substantially greater for process-II than for process-I at different refining stages because of the higher dissolved oxygen concentration in process-II. Industrial test results showed that process-I was more beneficial for improving the cleanliness of molten steel.

  5. Aluminum and stainless steel tubes joined by simple ring and welding process

    Science.gov (United States)

    Townhill, A.

    1967-01-01

    Duranel ring is used to join aluminum and stainless steel tubing. Duranel is a bimetal made up of roll-bonded aluminum and stainless steel. This method of joining the tubing requires only two welding operations.

  6. Positron annihilation studies of the Al-Ca-Zn superplastic alloy: thermal and thermomechanical contribution

    International Nuclear Information System (INIS)

    Ayciriex, M.D.; Romero, R.; Somoza, A.; Silvetti, S.P.; Villagra, O.

    1993-01-01

    Positron annihilation spectroscopy (PAS) is an established method for the study of electronic structure and defect properties in metals and alloys. The application of this technique to the study of positron trapping in grain boundaries and related phenomena, however, is relatively scarce. The physical basis for the application of PAS to the study of grain boundaries is the fact that grain boundaries are regions of low atomic density which result in attractive sites to the trap positions. The superplastic alloys are particularly suitable materials to be studied with PAS; they have a fine-grained structure, and therefore a high density of grain boundaries. Moreover, in the annealed condition, they have a low density of other types of defects capable of trapping positrons, such as dislocations. This type of polycrystalline material can undergo extremely high deformations (up to hundreds and thousands percent) in a certain temperature-strain rate range without macroscopic failure. This paper is part of a whole study of the thermal and thermomechanical effects on the positron lifetime parameters and their relation with microstructural changes and the phenomenon of structural superplasticity in a Al-Ca-Zn alloy

  7. Effect of anisotropy on mechanical properties of Ti-6Al-4V in superplastic region

    Science.gov (United States)

    Wahed, MA; Gupta, AK; Singh, SK; Kotkunde, N.

    2018-04-01

    This paper presents an experimental investigation on the flow stress behaviour of Ti-6Al-4V alloy at elevated temperatures and very low strain rate. Though Ti-6Al-4V alloy is very hard to deform at room temperature, having only about 16 % elongation, it exhibits super-plasticity at elevated temperatures. To investigate this, the tensile tests were conducted from 700°C to 900°C temperatures at an interval of 50°C and at a very low strain rate 0.0001/s along three different directions: rolling direction, 45° to rolling direction and transverse direction. The experimental study shows more than 50% elongation in all the cases and particularly more than 250% elongation at 0.0001 / s strain rate and at 750°C to 900°C temperature in all directions, which is an indication of super-plasticity in the material. This is also corroborated by the microstructural study of the fractured specimens.

  8. Effect of regimes of equal-channel angular pressing on the superplasticity of aluminium alloy 1420

    International Nuclear Information System (INIS)

    Islamgaliev, R.K.; Yunusova, N.F.; Valiev, R.Z.

    2002-01-01

    Investigation results on the influence of conditions of equal-channel angular pressing (EAP) on structure and superplasticity of aluminium alloy 1420 (Al-5.5%Mg-2.2%Li-0.12%Zr) are reported. It is revealed that the superplasticity of alloy 1420 is determined not only by fine grains (less than 1 μm), but its structural and phase state as well. The structural phase state is shown to be greatly dependent on EAP conditions. In particular, the structure of specimens prepared using the optimal EAP conditions is characterized by a mean grain size (0.8 μm) of the matrix with predominantly high-angle disorientations as well as by presence of secondary phase Al 2 MgLi and AlLi particles with of 0.3 μm and 0.4 μm size respectively. It is shown that the rods with an optimal structural phase state exhibit record-breaking for the alloy elongation to fracture equal to 1620% at 400 Deg C and at strain rate of 10 -2 s -1 [ru

  9. Superplastic Creep of Metal Nanowires From Rate-Dependent Plasticity Transition.

    Science.gov (United States)

    Tao, Weiwei; Cao, Penghui; Park, Harold S

    2018-04-30

    Understanding the time-dependent mechanical behavior of nanomaterials such as nanowires is essential to predict their reliability in nanomechanical devices. This understanding is typically obtained using creep tests, which are the most fundamental loading mechanism by which the time-dependent deformation of materials is characterized. However, due to existing challenges facing both experimentalists and theorists, the time-dependent mechanical response of nanowires is not well-understood. Here, we use atomistic simulations that can access experimental time scales to examine the creep of single crystal FCC metal (Cu, Ag, Pt) nanowires. We report that both Cu and Ag nanowires show significantly increased ductility and superplasticity under low creep stresses, where the superplasticity is driven by a rate-dependent transition in defect nucleation from twinning to trailing partial dislocations at the micro or millisecond timescale. The transition in deformation mechanism also governs a corresponding transition in the stress-dependent creep time at the microsecond (Ag) and millisecond (Cu) timescales. Overall, this work demonstrates the necessity of accessing timescales that far exceed those seen in conventional atomistic modeling for accurate insights into the time-dependent mechanical behavior and properties of nanomaterials.

  10. Processing, Microstructure, and Material Property Relationships Following Friction Stir Welding of Oxide Dispersion Strengthened Steels

    Science.gov (United States)

    2013-09-01

    Fast, 200 Ferritic- martensitic steels , ODS alloys Stainless steels Lead fast reactor Lead or lead- bismuth 800 Fast, 150 Ferritic- martensitic ...from Zinkle [from 1]. T22, T9, T91, E911, NF12, NF616, and SAVE12 are all Ferritic or Martensitic steels with variations in alloy concentrations and...manufacturing techniques. Similarly HCM12 and HCM12A are High Chromium Martensitic steels

  11. Comparison of the monotonic and cyclic mechanical properties of ultrafine-grained low carbon steels processed by continuous and conventional equal channel angular pressing

    International Nuclear Information System (INIS)

    Niendorf, T.; Böhner, A.; Höppel, H.W.; Göken, M.; Valiev, R.Z.; Maier, H.J.

    2013-01-01

    Highlights: ► UFG low-carbon steel was successfully processed by continuous ECAP-Conform. ► Continuously processed UFG steel shows high performance. ► High monotonic strength and good ductility. ► Microstructural stability under cyclic loading in the LCF regime. ► Established concepts can be used for predicting the properties. - Abstract: In the current study the mechanical properties of ultra-fine grained low carbon steel processed by conventional equal channel angular pressing and a continuous equal channel angular pressing-Conform process were investigated. Both monotonic and cyclic properties were determined for the steel in either condition and found to be very similar. Microstructural analyses employing electron backscatter diffraction were used for comparison of the low carbon steels processed by either technique. Both steels feature very similar grain sizes and misorientation angle distributions. With respect to fatigue life the low carbon steel investigated shows properties similar to ultra-fine grained interstitial-free steel processed by conventional equal channel angular pressing, and thus, the general fatigue behavior can be addressed following the same routines as proposed for interstitial-free steel. In conclusion, the continuously processed material exhibits very promising properties, and thus, equal channel angular pressing-Conform is a promising tool for production of ultra-fine grained steels in a large quantity

  12. Effect of processing conditions on microstructural features in Mn–Si sintered steels

    Energy Technology Data Exchange (ETDEWEB)

    Oro, Raquel, E-mail: raqueld@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Hryha, Eduard, E-mail: hryha@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Campos, Mónica, E-mail: campos@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); Torralba, José M., E-mail: torralba@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); IMDEA Materials Institute, c/Eric Kandel, 2, 28906 Getafe, Madrid (Spain)

    2014-09-15

    Sintering of steels containing oxidation sensitive elements is possible if such elements are alloyed with others which present lower affinity for oxygen. In this work, a master alloy powder containing Fe–Mn–Si–C, specifically designed to create a liquid phase during sintering, has been used for such purpose. The effect of processing conditions such as sintering temperature and atmosphere was studied with the aim of describing the microstructural evolution as well as the morphology and distribution of oxides in the sintered material, evaluating the potential detrimental effect of such oxides on mechanical properties. Chemical analyses, metallography and fractography studies combined with X-ray photoelectron spectroscopy analyses on the fracture surfaces were used to reveal the main mechanism of fracture and their correlation with the chemical composition of the different fracture surfaces. The results indicate that the main mechanism of failure in these steels is brittle fracture in the surrounding of the original master alloy particles due to degradation of grain boundaries by the presence of oxide inclusions. Mn–Si oxide inclusions were observed on intergranular decohesive facets. The use of reducing atmospheres and high sintering temperatures reduces the amount and size of such oxide inclusions. Besides, high heating and cooling rates reduce significantly the final oxygen content in the sintered material. A model for microstructure development and oxide evolution during different stages of sintering is proposed, considering the fact that when the master alloy melts, the liquid formed can dissolve some of the oxides as well as the surface of the surrounding iron base particles. - Highlights: • Oxide distribution in steels containing oxidation-sensitive elements • Mn, Si introduced in a master alloy powder, mixed with a base iron powder • Selective oxidation of Mn and Si on iron grain boundaries • Decohesive fracture caused by degradation of grain

  13. Effect of processing conditions on microstructural features in Mn–Si sintered steels

    International Nuclear Information System (INIS)

    Oro, Raquel; Hryha, Eduard; Campos, Mónica; Torralba, José M.

    2014-01-01

    Sintering of steels containing oxidation sensitive elements is possible if such elements are alloyed with others which present lower affinity for oxygen. In this work, a master alloy powder containing Fe–Mn–Si–C, specifically designed to create a liquid phase during sintering, has been used for such purpose. The effect of processing conditions such as sintering temperature and atmosphere was studied with the aim of describing the microstructural evolution as well as the morphology and distribution of oxides in the sintered material, evaluating the potential detrimental effect of such oxides on mechanical properties. Chemical analyses, metallography and fractography studies combined with X-ray photoelectron spectroscopy analyses on the fracture surfaces were used to reveal the main mechanism of fracture and their correlation with the chemical composition of the different fracture surfaces. The results indicate that the main mechanism of failure in these steels is brittle fracture in the surrounding of the original master alloy particles due to degradation of grain boundaries by the presence of oxide inclusions. Mn–Si oxide inclusions were observed on intergranular decohesive facets. The use of reducing atmospheres and high sintering temperatures reduces the amount and size of such oxide inclusions. Besides, high heating and cooling rates reduce significantly the final oxygen content in the sintered material. A model for microstructure development and oxide evolution during different stages of sintering is proposed, considering the fact that when the master alloy melts, the liquid formed can dissolve some of the oxides as well as the surface of the surrounding iron base particles. - Highlights: • Oxide distribution in steels containing oxidation-sensitive elements • Mn, Si introduced in a master alloy powder, mixed with a base iron powder • Selective oxidation of Mn and Si on iron grain boundaries • Decohesive fracture caused by degradation of grain

  14. High-strength structural steels; their properties, and the problems encountered during the welding process

    International Nuclear Information System (INIS)

    Uwer, D.

    1978-01-01

    High-strength structural steels, manufacture, properties. Requirements to be met by the welded joints of high-strength structural steels. Influence of the welding conditions on the mechanical properties in the heat-affected zone. Cold-cracking behaviour of welded joints. Economic efficiency of high-strength structural steels. Applications. (orig.) [de

  15. Analysis of parameter interference in welding process for manufacturing structures in steel

    International Nuclear Information System (INIS)

    Vidor, M.; Vieira, L.; Giacomelli, T.; Kunst, S.R.; Gerhardt, G.J.L.

    2016-01-01

    This work studies and characterizes the effect of welding operations on industrial steel samples making a comparison between a non-destructive measurement (magnetic Barkhausen noise (BN) and traction tests. Three groups of samples were tested: two welded groups with distinct processes (faster and slower) and a control without welding. Welded and control samples were mapped onto its surface using BN and the BN variance along the surface was compared to the traction test results. The variation in tensile traction showed correlation with the variation of the BN mapped surface so that it is possible to expect that this non-destructive test can be used for quality control purposes at low cost in welding processes, where homogeneity plays a fundamental role. (author)

  16. Numeric ultrasonic image processing method: application to non-destructive testing of stainless austenitic steel welds

    International Nuclear Information System (INIS)

    Corneloup, G.

    1988-09-01

    A bibliographic research on the means used to improve the ultrasonic inspection of heterogeneous materials such as stainless austenitic steel welds has shown, taking into account the first analysis, a signal assembly in the form of an image (space, time) which carries an original solution to fault detection in highly noisy environments. A numeric grey-level ultrasonic image processing detection method is proposed based on the research of a certain determinism, in the way which the ultrasonic image evolves in space and time in the presence of a defect: the first criterion studies the horizontal stability of the gradients in the image and the second takes into account the time-transient nature of the defect echo. A very important rise in the signal-to-noise ratio obtained in welding inspections evidencing defects (real and artificial) is shown with the help of a computerized ultrasonic image processing/management system, developed for this application [fr

  17. Kinetics of the process of formation and high-temperature oxidation of electrospark coatings on steel

    International Nuclear Information System (INIS)

    Verkhoturov, A.D.; Chiplik, V.N.; Egorov, F.F.; Lavrenko, V.A.; Podchernyaeva, I.A.; Shemet, V.Z.

    1986-01-01

    This work is a study of the kinetics of formation and of the heat resistance of electrospark coatings based on the composite TiB 2 -Mo with varying molybdenum content. In the process of electrospark alloying they measured the specific erosion of the anode and the increase in weight of the cathode with an accuracy not worse than 5%. Electrospark coatings of TiB 2 -Mo on steel 45 are marked by improved scaling resistance at temperatures above 900 C. Their scaling resistance and also the effectiveness of the process of electrospark alloying increase with increasing content of the phase B-MoB in the coating because molybdenum borate forms during its high-temperature oxidation. Illustrations and table are included

  18. Optimization and Simulation of SLM Process for High Density H13 Tool Steel Parts

    Science.gov (United States)

    Laakso, Petri; Riipinen, Tuomas; Laukkanen, Anssi; Andersson, Tom; Jokinen, Antero; Revuelta, Alejandro; Ruusuvuori, Kimmo

    This paper demonstrates the successful printing and optimization of processing parameters of high-strength H13 tool steel by Selective Laser Melting (SLM). D-Optimal Design of Experiments (DOE) approach is used for parameter optimization of laser power, scanning speed and hatch width. With 50 test samples (1×1×1cm) we establish parameter windows for these three parameters in relation to part density. The calculated numerical model is found to be in good agreement with the density data obtained from the samples using image analysis. A thermomechanical finite element simulation model is constructed of the SLM process and validated by comparing the calculated densities retrieved from the model with the experimentally determined densities. With the simulation tool one can explore the effect of different parameters on density before making any printed samples. Establishing a parameter window provides the user with freedom for parameter selection such as choosing parameters that result in fastest print speed.

  19. Analysis of microstructure and microtexture in grain-oriented electrical steel (GOES during manufacturing process

    Directory of Open Access Journals (Sweden)

    A. Volodarskaja

    2015-10-01

    Full Text Available The final Goss texture in grain-oriented electrical steels (GOES is affected by microstructure evolution and inheritance during the whole production process. This paper presents the results of detailed microtexture and microstructure investigations on GOES after the basic steps of the industrial AlN + Cu manufacturing process: hot rolling, first cold rolling + decarburization annealing, second cold rolling and final high temperature annealing. Microstructure studies showed that a copper addition to GOES affected solubility of sulphides. Copper rich sulphides dissolved during hot rolling and re-precipitated during decarburization annealing. An intensive precipitation of AlN and Si3N4 took place during decarburization annealing. No ε - Cu precipitation was detected. After high temperature annealing the misorientation of individual grains reached up to 8°.

  20. Fault diagnosis and comparing risk for the steel coil manufacturing process using statistical models for binary data

    International Nuclear Information System (INIS)

    Debón, A.; Carlos Garcia-Díaz, J.

    2012-01-01

    Advanced statistical models can help industry to design more economical and rational investment plans. Fault detection and diagnosis is an important problem in continuous hot dip galvanizing. Increasingly stringent quality requirements in the automotive industry also require ongoing efforts in process control to make processes more robust. Robust methods for estimating the quality of galvanized steel coils are an important tool for the comprehensive monitoring of the performance of the manufacturing process. This study applies different statistical regression models: generalized linear models, generalized additive models and classification trees to estimate the quality of galvanized steel coils on the basis of short time histories. The data, consisting of 48 galvanized steel coils, was divided into sets of conforming and nonconforming coils. Five variables were selected for monitoring the process: steel strip velocity and four bath temperatures. The present paper reports a comparative evaluation of statistical models for binary data using Receiver Operating Characteristic (ROC) curves. A ROC curve is a graph or a technique for visualizing, organizing and selecting classifiers based on their performance. The purpose of this paper is to examine their use in research to obtain the best model to predict defective steel coil probability. In relation to the work of other authors who only propose goodness of fit statistics, we should highlight one distinctive feature of the methodology presented here, which is the possibility of comparing the different models with ROC graphs which are based on model classification performance. Finally, the results are validated by bootstrap procedures.

  1. On the Rust Products Formed on Weathering and Carbon Steels Exposed to Chloride in Dry-Wet Cyclical Processes

    International Nuclear Information System (INIS)

    Garcia, K. E.; Morales, A. L.; Barrero, C. A.; Greneche, J. M.

    2005-01-01

    The rust products formed on weathering and carbon steels exposed to dry-wet cyclical processes in different chloride-rich solutions are carefully examined by means of different techniques. Special emphasis is given to the methodology of analysis of the data using 300 K and 77 K Moessbauer spectrometry and X-ray diffraction. The rust that is loosely bound to the metal surface and that it is lost during the corrosion process, for both types of steel, was found to be composed of lepidocrocite, superparamagnetic goethite, hematite, and traces of akaganeite. On the other hand, the adherent rust, which is differentiated as scraped and hit according to the way it is obtained, from both steels was found to be composed of akaganeite, spinel phase, goethite exhibiting broad distribution of particle sizes and lepidocrocite. The relative abundances of rust components for both steels were very similar, suggesting similar corrosion processes. Mass loss measurements show that the corrosion rates increases with increasing the chloride concentration. The presence of large quantities of spinel phase and akaganeite are a consequence of a corrosion process under the influence of very high chloride concentrations. Our results are useful for assessing the behavior of weathering steels where the levels of chlorides are high or in contact with sea water.

  2. Development of a process envelope for friction stir welding of DH36 steel – A step change

    International Nuclear Information System (INIS)

    Toumpis, Athanasios; Galloway, Alexander; Cater, Stephen; McPherson, Norman

    2014-01-01

    Highlights: • The friction stir welding speed on DH36 steel has been substantially increased. • Excellent quality welds offering potential economic advantages are obtained. • Friction stir welding of steel generates a very complex metallurgical system. • Slow and intermediate welding speed tensile samples fractured in the parent material. • Increasing traverse speed is seen to improve the impact toughness of the weld. - Abstract: Friction stir welding of steel presents an array of advantages across many industrial sectors compared to conventional fusion welding techniques. However, the fundamental knowledge of the friction stir welding process in relation to steel remains relatively limited. A microstructure and property evaluation of friction stir welded low alloy steel grade DH36 plate, commonly used in ship and marine applications has been undertaken. In this comprehensive study, plates of 2000 × 200 × 6 mm were butt welded together at varying rotational and traverse speeds. Samples were examined microscopically and by transverse tensile tests. In addition, the work was complemented by Charpy impact testing and micro-hardness testing in various regions of the weld. The study examined a wide range of process parameters; from this, a preliminary process parameter envelope has been developed and initial process parameter sets established that produce commercially attractive excellent quality welds through a substantial increase in the conventionally recognised weld traverse speed

  3. Electrochemical behaviour of ceramic yttria stabilized zirconia on carbon steel synthesized via sol-gel process

    International Nuclear Information System (INIS)

    Crespo, M.A. Dominguez; Murillo, A. Garcia; Torres-Huerta, A.M.; Yanez-Zamora, C.; Carrillo-Romo, F. de J

    2009-01-01

    Chromate conversion coatings have been widely applied for the corrosion of different metallic substrates. However, the waste containing Cr 6+ has many limitations due to the environmental consideration and health hazards. An interesting alternative seems to be the deposition on metallic surface of thin layers of yttria or zirconia or both by the sol-gel process. In this study, Ytttria and Yttria stabilized zirconia (YSZ, 8% Y 2 O 3 ) thin films were used for coating commercial carbon steel substrates by sol-gel method and the dip-coating process. The evolution of organic compounds up to crystallization process as a function of heat treatments was study by FT-IR spectroscopy. The structure and morphology of the coatings were analysed using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The anticorrosion performance of the coatings has been evaluated by using electrochemical techniques in an aggressive media (3.5 wt.% NaCl). The corrosion behaviour of sol-gel method was compared with traditional chromate conversion coatings. Differences in the electrochemical behaviour of YSZ coatings are related to the development of microcracks during the sintering process and to the presence of organic compounds during growth film. Electrochemical results showed that sol-gel YSZ and Y 2 O 3 coatings can act as protective barriers against wet corrosion; however yttria films displayed low adhesion to substrate. The corrosion parameters provide an explanation of the role of each film and show a considerable increase in the corrosion resistance for coated samples in comparison to the bare steel samples.

  4. Electrochemical behaviour of ceramic yttria stabilized zirconia on carbon steel synthesized via sol-gel process

    Energy Technology Data Exchange (ETDEWEB)

    Crespo, M.A. Dominguez, E-mail: mdominguezc@ipn.m [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira (CICATA-IPN) km 14.5 Carr. Tampico-Puerto Industrial, C.P. 89600, Altamira, Tamaulipas (Mexico); Murillo, A. Garcia; Torres-Huerta, A.M. [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira (CICATA-IPN) km 14.5 Carr. Tampico-Puerto Industrial, C.P. 89600, Altamira, Tamaulipas (Mexico); Yanez-Zamora, C. [Estudiante del postgrado en Tecnologia Avanzada del CICATA-IPN, Unidad Altamira, km 14.5, Carr. Tampico-Puerto Industrial. C.P. 89600, Altamira, Tamaulipas (Mexico); Carrillo-Romo, F. de J [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada, Unidad Altamira (CICATA-IPN) km 14.5 Carr. Tampico-Puerto Industrial, C.P. 89600, Altamira, Tamaulipas (Mexico)

    2009-08-26

    Chromate conversion coatings have been widely applied for the corrosion of different metallic substrates. However, the waste containing Cr{sup 6+} has many limitations due to the environmental consideration and health hazards. An interesting alternative seems to be the deposition on metallic surface of thin layers of yttria or zirconia or both by the sol-gel process. In this study, Ytttria and Yttria stabilized zirconia (YSZ, 8% Y{sub 2}O{sub 3}) thin films were used for coating commercial carbon steel substrates by sol-gel method and the dip-coating process. The evolution of organic compounds up to crystallization process as a function of heat treatments was study by FT-IR spectroscopy. The structure and morphology of the coatings were analysed using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The anticorrosion performance of the coatings has been evaluated by using electrochemical techniques in an aggressive media (3.5 wt.% NaCl). The corrosion behaviour of sol-gel method was compared with traditional chromate conversion coatings. Differences in the electrochemical behaviour of YSZ coatings are related to the development of microcracks during the sintering process and to the presence of organic compounds during growth film. Electrochemical results showed that sol-gel YSZ and Y{sub 2}O{sub 3} coatings can act as protective barriers against wet corrosion; however yttria films displayed low adhesion to substrate. The corrosion parameters provide an explanation of the role of each film and show a considerable increase in the corrosion resistance for coated samples in comparison to the bare steel samples.

  5. Steel Processing Properties and Their Effect on Impact Deformation of Lightweight Structures

    Energy Technology Data Exchange (ETDEWEB)

    Simunovic, S

    2003-09-23

    The objective of the research was to perform a comprehensive computational analysis of the effects of material and process modeling approaches on performance of UltraLight Steel Auto Body (ULSAB) vehicle models. The research addressed numerous material related effects, impact conditions as well as analyzed the performance of the ULSAB vehicles in crashes against designs representing the current US vehicle fleet. This report is organized into three main sections. The first section describes the results of the computational analysis of ULSAB crash simulations that were performed using advanced material modeling techniques. The effects of strain-rate sensitivity on a high strength steel (HSS) intensive vehicle were analyzed. Frontal and frontal offset crash scenarios were used in a finite element parametric study of the ULSAB body structure. Comparisons are made between the crash results using the piece-wise-linear isotropic plasticity strain-rate dependent material model, and the isotropic plasticity material model based on quasi-static properties. The simulation results show the importance of advanced material modeling techniques for vehicle crash simulations due to strain-rate sensitivity and rapid hardening characteristics of advanced high strength steels. Material substitution was investigated for the main frontal crush structure using the material of similar yield stress a significantly different strain-rate and hardening characteristics. The objective of the research presented in Section 2 was to assess the influence of stamping process on crash response of ULSAB vehicle. Considered forming effects included thickness variations and plastic strain hardening imparted in the part forming process. The as-formed thickness and plastic strain for front crash parts were used as input data for vehicle crash analysis. Differences in structural performance between crash models with and without forming data were analyzed in order to determine the effects and feasibility of

  6. Impact toughness and microstructure relationship in niobium- and vanadium-microalloyed steels processed with varied cooling rates to similar yield strength

    Energy Technology Data Exchange (ETDEWEB)

    Shanmugam, S. [Center for Structural and Functional Materials and Department of Chemical Engineering, University of Louisiana at Lafayette, LA 70504-4130 (United States); Misra, R.D.K. [Center for Structural and Functional Materials and Department of Chemical Engineering, University of Louisiana at Lafayette, LA 70504-4130 (United States)]. E-mail: dmisra@louisiana.edu; Mannering, T. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Panda, D. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Jansto, S.G. [Reference Metals, 1000 Old Pond Road, Bridgeville, PA 15017 (United States)

    2006-11-15

    We describe here the relationship between microstructure and impact toughness behavior as a function of cooling rate for industrially processed Nb- and V-microalloyed steels of almost similar yield strength ({approx}60 ksi). Both Nb- and V-microalloyed steels exhibited increase in toughness with increase in cooling rates during processing. However, Nb-microalloyed steels were characterized by relatively higher toughness than the V-microalloyed steels under identical processing conditions. The microstructure of Nb- and V-microalloyed steels processed at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while Nb-microalloyed steels besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite. The microstructure of Nb- and V-microalloyed steels processed at relatively higher cooling rate contained degenerated pearlite and lath-type (acicular) ferrite in addition to the primary ferrite-pearlite constituents. The fraction of degenerated pearlite was higher in Nb-microalloyed steels than in the V-microalloyed steels. In both Nb- and V-microalloyed steels the precipitation characteristics were similar with precipitation occurring at grain boundaries, dislocations, and in the ferrite matrix. Fine-scale ({approx}5-10 nm) precipitation was observed in the ferrite matrix of both the steels. The selected area diffraction (SAD) pattern analysis revealed that these fine precipitates were MC type of niobium and vanadium carbides in the respective steels and followed Baker-Nutting orientation relationship with the ferrite matrix. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels is attributed to higher fraction of degenerated pearlite in the steel.

  7. Impact toughness and microstructure relationship in niobium- and vanadium-microalloyed steels processed with varied cooling rates to similar yield strength

    International Nuclear Information System (INIS)

    Shanmugam, S.; Misra, R.D.K.; Mannering, T.; Panda, D.; Jansto, S.G.

    2006-01-01

    We describe here the relationship between microstructure and impact toughness behavior as a function of cooling rate for industrially processed Nb- and V-microalloyed steels of almost similar yield strength (∼60 ksi). Both Nb- and V-microalloyed steels exhibited increase in toughness with increase in cooling rates during processing. However, Nb-microalloyed steels were characterized by relatively higher toughness than the V-microalloyed steels under identical processing conditions. The microstructure of Nb- and V-microalloyed steels processed at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while Nb-microalloyed steels besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite. The microstructure of Nb- and V-microalloyed steels processed at relatively higher cooling rate contained degenerated pearlite and lath-type (acicular) ferrite in addition to the primary ferrite-pearlite constituents. The fraction of degenerated pearlite was higher in Nb-microalloyed steels than in the V-microalloyed steels. In both Nb- and V-microalloyed steels the precipitation characteristics were similar with precipitation occurring at grain boundaries, dislocations, and in the ferrite matrix. Fine-scale (∼5-10 nm) precipitation was observed in the ferrite matrix of both the steels. The selected area diffraction (SAD) pattern analysis revealed that these fine precipitates were MC type of niobium and vanadium carbides in the respective steels and followed Baker-Nutting orientation relationship with the ferrite matrix. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels is attributed to higher fraction of degenerated pearlite in the steel

  8. Noninvasive in-process thickness measurement of an organic layer on steel using x-ray scattering

    International Nuclear Information System (INIS)

    Moskowitz, J.

    1992-01-01

    The motivation for this work was the need for a non-contacting composition-independent in-process technique for rapidly measuring the mass per unit area (open-quotes surface densityclose quotes) of a continuous slab of organic material prepared on a stainless steel base. It was essential that the technique be adaptable to eventual implementation for on-line process control

  9. Effect of process parameters on optimum welding condition of DP590 steel by friction stir welding

    International Nuclear Information System (INIS)

    Kim, Young Gon; Kim, Ji Sun; Kim, In Ju

    2014-01-01

    In the automotive industry, vehicle weight reduction techniques have been actively studied to improve the rate of fuel consumption and to cope with the regulation restricting exhaust gas. For this reason, advanced high-strength steel (AHSS) is preferred in the automobile industry as its tensile strength is 590 MPa and over. In this study, to obtain the optimum welding condition, the friction stir welding (FSW) process applied to AHSS was considered. The FSW experiment was performed on a stir plate using a Si 3 N 4 tool and a 1.4-mm thick DP590 steel sheet manufactured by cold rolling. In addition, to investigate the temperature distribution of the advancing and retreating sides in the welding state, the tool rotation speed of 800 rpm, and the welding speed of 180 mm/min, a K-type thermocouple was inserted in the backing plate, and the peak temperature was evaluated at each point. Especially, the correlation between the heat input per unit length and the formation of the FSW zone was minutely analyzed.

  10. Microstructural development during the quenching and partitioning process in a newly designed low-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Santofimia, M.J., E-mail: m.j.santofimianavarro@tudelft.nl [Materials Innovation Institute (M2i), Mekelweg 2, 2628 CD Delft (Netherlands); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Zhao, L. [Materials Innovation Institute (M2i), Mekelweg 2, 2628 CD Delft (Netherlands); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Petrov, R. [Department of Metallurgy and Materials Science, Ghent University, Technologiepark 903, 9052 Ghent (Belgium); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Kwakernaak, C.; Sloof, W.G.; Sietsma, J. [Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands)

    2011-09-15

    This paper presents a detailed characterization of the microstructural development of a new quenching and partitioning (Q and P) steel. Q and P treatments, starting from full austenitization, were applied to the developed steel, leading to microstructures containing volume fractions of retained austenite of up to 0.15. The austenite was distributed as films in between the martensite laths. Analysis demonstrates that, in this material, stabilization of austenite can be achieved at significantly shorter time scales via the Q and P route than is possible via a bainitic isothermal holding. The results showed that the thermal stabilization of austenite during the partitioning step is not necessarily accompanied by a significant expansion of the material. This implies that the process of carbon partitioning from martensite to austenite occurs across low-mobility martensite-austenite interfaces. The amount of martensite formed during the first quench has been quantified. Unlike martensite formed in the final quench, this martensite was found to be tempered during partitioning. Measured volume fractions of retained austenite after different treatments were compared with simulations using model descriptions for carbon partitioning from martensite to austenite. Simulation results confirmed that the carbon partitioning takes place at low-mobility martensite-austenite interfaces.

  11. Microstructural Evolution and the Precipitation Behavior in X90 Linepipe Steel During Isothermal Processing

    Science.gov (United States)

    Tian, Y.; Wang, H. T.; Wang, Z. D.; Misra, R. D. K.; Wang, G. D.

    2018-03-01

    Thermomechanical controlled processing of 560-MPa (X90) linepipe steel was simulated in the laboratory using a thermomechanical simulator to study the microstructural evolution and precipitation behavior during isothermal holding. The results indicated that martensite was obtained when the steels were isothermally held for 5 s at 700 °C. Subsequently, granular bainite and acicular ferrite transformation occurred with increased holding time. Different amount of polygonal ferrite formed after isothermally holding for 600-3600 s. Pearlite nucleated after isothermally holding for 3600 s. Precipitation occurred after isothermal holding for 5 s and continuous precipitation occurred at grain boundaries after isothermally holding for 600 s. After isothermally holding for 3600 s, large Nb/Ti carbide precipitated. The presence of MX-type precipitates was confirmed by diffraction pattern. The interphase precipitation (IP) occurred between 5 and 30 s. Maximum hardness was obtained after isothermally holding for 600 s when IP occurred and rapidly decreased to a low value, mainly because polygonal ferrite dominated the microstructure after isothermally holding for 3600 s.

  12. Effect of process parameters on optimum welding condition of DP590 steel by friction stir welding

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young Gon; Kim, Ji Sun; Kim, In Ju [Korea Institute of Industrial Technology, Gwangju (Korea, Republic of)

    2014-12-15

    In the automotive industry, vehicle weight reduction techniques have been actively studied to improve the rate of fuel consumption and to cope with the regulation restricting exhaust gas. For this reason, advanced high-strength steel (AHSS) is preferred in the automobile industry as its tensile strength is 590 MPa and over. In this study, to obtain the optimum welding condition, the friction stir welding (FSW) process applied to AHSS was considered. The FSW experiment was performed on a stir plate using a Si{sub 3}N{sub 4} tool and a 1.4-mm thick DP590 steel sheet manufactured by cold rolling. In addition, to investigate the temperature distribution of the advancing and retreating sides in the welding state, the tool rotation speed of 800 rpm, and the welding speed of 180 mm/min, a K-type thermocouple was inserted in the backing plate, and the peak temperature was evaluated at each point. Especially, the correlation between the heat input per unit length and the formation of the FSW zone was minutely analyzed.

  13. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires.

    Science.gov (United States)

    Gelfi, Marcello; Solazzi, Luigi; Poli, Sandro

    2017-03-06

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  14. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    Directory of Open Access Journals (Sweden)

    Marcello Gelfi

    2017-03-01

    Full Text Available This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  15. Dynamic Recrystallization Behavior of AISI 422 Stainless Steel During Hot Deformation Processes

    Science.gov (United States)

    Ahmadabadi, R. Mohammadi; Naderi, M.; Mohandesi, J. Aghazadeh; Cabrera, Jose Maria

    2018-02-01

    In this work, hot compression tests were performed to investigate the dynamic recrystallization (DRX) process of a martensitic stainless steel (AISI 422) at temperatures of 950, 1000, 1050, 1100 and 1150 °C and strain rates of 0.01, 0.1 and 1 s-1. The dependency of strain-hardening rate on flow stress was used to estimate the critical stress for the onset of DRX. Accordingly, the critical stress to peak stress ratio was calculated as 0.84. Moreover, the effect of true strain was examined by fitting stress values to an Arrhenius type constitutive equation, and then considering material constants as a function of strain by using a third-order polynomial equation. Finally, two constitutive models were used to investigate the competency of the strain-dependent constitutive equations to predict the flow stress curves of the studied steel. It was concluded that one model offers better precision on the flow stress values after the peak stress, while the other model gives more accurate results before the peak stress.

  16. Electrophoretic Deposition as a New Bioactive Glass Coating Process for Orthodontic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Kyotaro Kawaguchi

    2017-11-01

    Full Text Available This study investigated the surface modification of orthodontic stainless steel using electrophoretic deposition (EPD of bioactive glass (BG. The BG coatings were characterized by spectrophotometry, scanning electron microscopy with energy dispersive X-ray spectrometry, and X-ray diffraction. The frictional properties were investigated using a progressive load scratch test. The remineralization ability of the etched dental enamel was studied according to the time-dependent mechanical properties of the enamel using a nano-indentation test. The EPD process using alternating current produced higher values in both reflectance and lightness. Additionally, the BG coating was thinner than that prepared using direct current, and was completely amorphous. All of the BG coatings displayed good interfacial adhesion, and Si and O were the major components. Most BG-coated specimens produced slightly higher frictional forces compared with non-coated specimens. The hardness and elastic modulus of etched enamel specimens immersed with most BG-coated specimens recovered significantly with increasing immersion time compared with the non-coated specimen, and significant acid-neutralization was observed for the BG-coated specimens. The surface modification technique using EPD and BG coating on orthodontic stainless steel may assist the development of new non-cytotoxic orthodontic metallic appliances having satisfactory appearance and remineralization ability.

  17. Effect of A-TIG Welding Process on the Weld Attributes of Type 304LN and 316LN Stainless Steels

    Science.gov (United States)

    Vasudevan, M.

    2017-03-01

    The specific activated flux has been developed for enhancing the penetration performance of TIG welding process for autogenous welding of type 304LN and 316LN stainless steels through systematic study. Initially single-component fluxes were used to study their effect on depth of penetration and tensile properties. Then multi-component activated flux was developed which was found to produce a significant increase in penetration of 10-12 mm in single-pass TIG welding of type 304LN and 316LN stainless steels. The significant improvement in penetration achieved using the activated flux developed in the present work has been attributed to the constriction of the arc and as well as reversal of Marangoni flow in the molten weld pool. The use of activated flux has been found to overcome the variable weld penetration observed in 316LN stainless steel with TIG welds compared to that of the welds produced by conventional TIG welding on the contrary the transverse strength properties of the 304LN and 316LN stainless steel welds produced by A-TIG welding exceeded the minimum specified strength values of the base metals. Improvement in toughness values were observed in 316LN stainless steel produced by A-TIG welding due to refinement in the weld microstructure in the region close to the weld center. Thus, activated flux developed in the present work has greater potential for use during the TIG welding of structural components made of type 304LN and 316LN stainless steels.

  18. Perspectives of using Q&P-heat treatment process for improving complex of mechanical properties of steel

    Directory of Open Access Journals (Sweden)

    Василь Георгійович Єфременко

    2016-07-01

    Full Text Available The article provides an overview of foreign publications on the influence of modes Q&P (quenching and partitioning heat treatment on mechanical and operational properties of structural steels with different carbon content. The mechanism of structure formation in Q&P-treated steels is analyzed, it is shown that Q&P-treatment results in formation of a microstructure containing tempered martensite, lower bainite (polygonal ferrite with an increased amount of residual austenite which provides TRIP-effect when loaded. The values of strength and plastic properties, achieved in the low-carbon, medium-and high-carbon steel as a result of Q&P-processing are presented. The effect of alloying elements (Mn, Si, Al, Cr, Mo, Nb etc. on the properties of the Q&P-steels is described. It is shown the crucial role of silicon and aluminum in formation of residual austenite and carbides-free bainite. The parameters of Q&P-processing, determining the amount of residual austenite and its ability to deformation martensite transformation during deformation are analyzed. The classification of types Q&P-treatment, depending on the additional operations of heat treatment such as preliminary hardening, heating in the intercritical temperature range, tempering for dispersed carbides precipitation, is given. The prospects of Q&P-processing to produce relatively inexpensive high strength steels are described

  19. Effects Of Thermal Exchange On Material Flow During Steel Thixoextrusion Process

    International Nuclear Information System (INIS)

    Becker, Eric; Gu Guochao; Langlois, Laurent; Bigot, Regis; Pesci, Raphael

    2011-01-01

    Semisolid processing is an innovative technology for near net-shape production of components, where the metallic alloys are processed in the semisolid state. Taking advantage of the thixotropic behavior of alloys in the semisolid state, significant progress has been made in semisolid processing. However, the consequences of such behavior on the flow during thixoforming are still not completely understood. To explore and better understand the influence of the different parameters on material flow during thixoextrusion process, thixoextrusion experiments were performed using the low carbon steel C38. The billet was partially melted at high solid fraction. Effects of various process parameters including the initial billet temperature, the temperature of die, the punch speed during process and the presence of a Ceraspray layer at the interface of tool and billet were investigated through experiments and simulation. After analyzing the results thus obtained, it was identified that the aforementioned parameters mainly affect thermal exchanges between die and part. The Ceraspray layer not only plays a lubricant role, but also acts as a thermal barrier at the interface of tool and billet. Furthermore, the thermal effects can affect the material flow which is composed of various distinct zones.

  20. Stainless steel fibre reinforced aluminium matrix composites processed by squeeze casting: relationship between processing conditions and interfacial microstructure

    International Nuclear Information System (INIS)

    Colin, C.; Marchal, Y.; Boland, F.; Delannay, F.

    1993-01-01

    This work investigates the influence of some processing parameters on the extent of interfacial reaction in squeeze cast aluminium matrix composites reinforced with 12 μm diameter, continuous stainless steel fibres. The average thickness of the reaction layer at fibre/matrix interfaces was measured by image analysis. When casting was made in a die at room temperature, the thickness of the reaction layer was affected on a distance of several mm from the lateral surface or from the bottom of the preform. The results indicate that the major part of the reaction occurs before solidification of the liquid metal. The control of the extent of interfacial reaction can be achieved through optimization of both infiltration parameters and features of the preform such as the volume fraction of the fibres. (orig.)

  1. Microstructural evolution during DPRM process of semisolid ledeburitic D2 tool steel.

    Science.gov (United States)

    Mohammed, M N; Omar, M Z; Syarif, J; Sajuri, Z; Salleh, M S; Alhawari, K S

    2013-01-01

    Semisolid metal processing is a relatively new technology that offers several advantages over liquid processing and solid processing because of the unique behaviour and characteristic microstructure of metals in this state. With the aim of finding a minimum process chain for the manufacture of high-quality production at minimal cost for forming, the microstructural evolution of the ledeburitic AISI D2 tool steel in the semisolid state was studied experimentally. The potential of the direct partial remelting (DPRM) process for the production of AISI D2 with a uniform globular microstructure was revealed. The liquid fraction was determined using differential scanning calorimetry. The microstructures of the samples were investigated using an optical microscope and a scanning electron microscope equipped with an energy dispersive spectroscopy analyser, while X-ray phase analysis was performed to identify the phase evolution and the type of carbides. Mechanical characterisation was completed by hardness measurements. The typical microstructure after DPRM consists of metastable austenite which was located particularly in the globular grains (average grain size about 50 μ m), while the remaining interspaces were filled by precipitated eutectic carbides on the grain boundaries and lamellar network.

  2. Microstructural Evolution during DPRM Process of Semisolid Ledeburitic D2 Tool Steel

    Directory of Open Access Journals (Sweden)

    M. N. Mohammed

    2013-01-01

    Full Text Available Semisolid metal processing is a relatively new technology that offers several advantages over liquid processing and solid processing because of the unique behaviour and characteristic microstructure of metals in this state. With the aim of finding a minimum process chain for the manufacture of high-quality production at minimal cost for forming, the microstructural evolution of the ledeburitic AISI D2 tool steel in the semisolid state was studied experimentally. The potential of the direct partial remelting (DPRM process for the production of AISI D2 with a uniform globular microstructure was revealed. The liquid fraction was determined using differential scanning calorimetry. The microstructures of the samples were investigated using an optical microscope and a scanning electron microscope equipped with an energy dispersive spectroscopy analyser, while X-ray phase analysis was performed to identify the phase evolution and the type of carbides. Mechanical characterisation was completed by hardness measurements. The typical microstructure after DPRM consists of metastable austenite which was located particularly in the globular grains (average grain size about 50 μm, while the remaining interspaces were filled by precipitated eutectic carbides on the grain boundaries and lamellar network.

  3. Shot-peening of carbonitrided steel: influence of the process on the mechanical state

    Directory of Open Access Journals (Sweden)

    François M.

    2010-06-01

    Full Text Available Residual stresses have a significant role in affecting engineering properties of materials and shot peening process is an effective production technique to ensure required residual stress levels. This paper presents an analysis of an orthogonal design of experiment to establish an empirical relationship between main parameters of shot peening process and residual stress profiles for a carbonitrided steel. The hardening / softening evolution of the material is followed using hardness and diffraction peak width. Four critical peening parameters, i.e. shot size, incident angle, exposure time, airblast pressure, have been chosen and the range of peening conditions are established by using the Taguchi technique. In this study, a shot velocity measurement system is used to obtain the on-line velocity during the peening process and the relationship between the maximum compressive residual stresses and the shot velocity is also developed. Analysis of the experimental data showed that it is possible to optimize the shot peening process by an effective control of process parameters.

  4. Microstructural Evolution during DPRM Process of Semisolid Ledeburitic D2 Tool Steel

    Science.gov (United States)

    Mohammed, M. N.; Omar, M. Z.; Syarif, J.; Sajuri, Z.; Salleh, M. S.; Alhawari, K. S.

    2013-01-01

    Semisolid metal processing is a relatively new technology that offers several advantages over liquid processing and solid processing because of the unique behaviour and characteristic microstructure of metals in this state. With the aim of finding a minimum process chain for the manufacture of high-quality production at minimal cost for forming, the microstructural evolution of the ledeburitic AISI D2 tool steel in the semisolid state was studied experimentally. The potential of the direct partial remelting (DPRM) process for the production of AISI D2 with a uniform globular microstructure was revealed. The liquid fraction was determined using differential scanning calorimetry. The microstructures of the samples were investigated using an optical microscope and a scanning electron microscope equipped with an energy dispersive spectroscopy analyser, while X-ray phase analysis was performed to identify the phase evolution and the type of carbides. Mechanical characterisation was completed by hardness measurements. The typical microstructure after DPRM consists of metastable austenite which was located particularly in the globular grains (average grain size about 50 μm), while the remaining interspaces were filled by precipitated eutectic carbides on the grain boundaries and lamellar network. PMID:24223510

  5. Friction Hydro-Pillar Processing of a High Carbon Steel: Joint Structure and Properties

    Science.gov (United States)

    Kanan, Luis Fernando; Vicharapu, Buchibabu; Bueno, Antonio Fernando Burkert; Clarke, Thomas; De, Amitava

    2018-04-01

    A coupled experimental and theoretical study is reported here on friction hydro-pillar processing of AISI 4140 steel, which is a novel solid-state joining technique to repair and fill crack holes in thick-walled components by an external stud. The stud is rotated and forced to fill a crack hole by plastic flow. During the process, frictional heating occurs along the interface of the stud and the wall of crack hole leading to thermal softening of the stud that eases its plastic deformation. The effect of the stud force, its rotational speed and the total processing time on the rate of heat generation and resulting transient temperature field is therefore examined to correlate the processing variables with the joint structure and properties in a systematic and quantitative manner, which is currently scarce in the published literature. The results show that a gentler stud force rate and greater processing time can promote proper filling of the crack hole and facilitate a defect-free joint between the stud and original component.

  6. Process Evaluation of AISI 4340 Steel Manufactured by Laser Powder Bed Fusion

    Science.gov (United States)

    Jelis, Elias; Hespos, Michael R.; Ravindra, Nuggehalli M.

    2018-01-01

    Laser powder bed fusion (L-PBF) involves the consolidation of metal powder, layer by layer, through laser melting and solidification. In this study, process parameters are optimized for AISI 4340 steel to produce dense and homogeneous structures. The optimized process parameters produce mechanical properties at the center of the build plate that are comparable to wrought in the vertical and horizontal orientations after heat treatment and machining. Four subsequent builds are filled with specimens to evaluate the mechanical behavior as a function of location and orientation. Variations in the mechanical properties are likely due to recoater blade interactions with the powder and uneven gas flow. The results obtained in this study are analyzed to assess the reliability and reproducibility of the process. A different build evaluates the performance of near-net-shaped tensile specimens angled 35°-90° from the build plate surface (horizontal). Ductility measurements and surface roughness vary significantly as a function of the build angle. In the stress-relieved and as-built conditions, the mechanical behavior of vertically oriented specimens exhibits somewhat lower and more variable ductility than horizontally oriented specimens. Therefore, several process variables affect the mechanical properties of parts produced by the L-PBF process.

  7. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    Science.gov (United States)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  8. Development and testing of an electrochemical separation process for cutting activated steel components

    International Nuclear Information System (INIS)

    Stang, W.; Fischer, A.; Pott, P.

    1991-01-01

    Electrochemical decontamination has a great importance for the decommissioning works at KRB A. By this method the metal surface is slightly removed due to a galvanic process in an electrolytic solution. Using the same principle it is also possible to remove material locally (ECM-technique). Many advantages of this method indicated that it could be used for cutting activated steel during decommissioning of nuclear power plants. In the frame of this research contract, experiments with non-active material from a reactor pressure vessel were investigated. The essential results demonstrated - which procedures and cathodes are suitable for high cutting velocities - and which amount of sludge (waste) will be produced in the electrolyte. The research programme has been carried out in cooperation with AEG-Elotherm, Remscheid. The test facility, the execution as well as the evaluation of the experiments were made by AEG-Elotherm

  9. Thermal interaction between WC-Co coating and steel substrate in process of HVOF spraying

    International Nuclear Information System (INIS)

    Guilemany, J.M.; Sobolev, V.V.; Nutting, J.; Dong, Z.; Calero, J.A.

    1994-01-01

    The WC-Co powders can be used to produce good adhesive and wear resistant HVOF thermal spray coatings on steel and light alloys substrates. In order to understand the properties of this kind of coating, the phases which are present in the coatings and structure changes during post heat treatments have been investigated. Although the coating properties depend very much on the structure developed in the substrate-coating interfacial region it has not been yet investigated in detail. The present study is devoted to the experimental and theoretical analysis of this interfacial region. The structure characterization has been performed mainly through the use of transmission electron microscopy. To provide a theoretical investigation a realistic prediction model of the process has been developed and on its base the mathematical simulation of the substrate-coating thermal interaction has been undertaken

  10. On structure-property relationship in nanostructured bainitic steel subjected to the quenching and partitioning process

    Energy Technology Data Exchange (ETDEWEB)

    Luo, Ping [Material Science & Engineering Research Center, School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Gao, Guhui, E-mail: gaogh@bjtu.edu.cn [Material Science & Engineering Research Center, School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Zhang, Han [Max-Planck-Institut für Eisenforschung, Max-Planck-Str. 1, 40237 Düsseldorf (Germany); Tan, Zhunli [Material Science & Engineering Research Center, School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Misra, R.DK. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, TX 79968-0520 (United States); Bai, Bingzhe [Material Science & Engineering Research Center, School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Tsinghua University, Key Laboratory of Advanced Material, School of Material Science and Engineering, Beijing 100084 (China)

    2016-04-20

    We elucidate here the mechanistic contribution of the application of quenching and partitioning (Q&P) concept to a high carbon Mn-Si-Cr steel in obtaining a multiphase microstructure comprising of martensite/austenite and nanostructured bainite (bainitic ferrite and nanometer-sized film-like retained austenite) that exhibited tensile strength of 1923 MPa and total elongation of 18.3%. The excellent mechanical properties are attributed to the enhanced refinement of blocky austenite islands obtained by the Q&P process. The austenite was stabilized by both carbon partitioning from martensite and bainite transformation. Compared with conventional heat treatment to produce nanostructured bainite, the total time is significantly reduced without degradation of mechanical properties.

  11. Microstructural characteristics of steel rebar submitted to the process of self - tempering

    International Nuclear Information System (INIS)

    Barreto, M.F.O.

    2014-01-01

    Every day the construction industry seeks new alternatives to maximize use of the materials provided new tools for structural design of the new techniques in welding rods. In this sense, this work proposes to study the mechanical properties of steel rebar self-tempering for civil construction, choosing the bars from 6.3 to 25.4 mm in diameter for the study. The cooling process of rebar, after rolling, known as self-tempering produces a rebar with excellent mechanical properties and low cost to the plant, they put the rebar shall be composed of concentric layers with different mechanical properties among themselves. To study the influence of these layers on the mechanical behavior of rebar microstructural characterization was made by means of electron microscopy analysis of transmitted light and scanning of all samples. From the results it was found that only the bars 20 and 25mm diameter had a heat treatment for self-tempering relevant. (author)

  12. Integrated process for the removal of emulsified oils from effluents in the steel industry

    Energy Technology Data Exchange (ETDEWEB)

    Benito, J.M.; Rios, G.; Gutierrez, B.; Pazos, C.; Coca, J.

    1999-11-01

    Emulsified oils contained in aqueous effluents from cold-rolling mills of the steel industry can be effectively removed via an integrated process consisting of a coagulation/flocculation stage followed by ultrafiltration of the resulting aqueous phase. The effects of CaCl{sub 2}, NaOH, and lime on the stability of different industrial effluents were studied in the coagulation experiments. The flocculants tested were inorganic prehydrolyzed aluminum salts and quaternary polyamines. Ultrafiltration of the aqueous phase from the coagulation/flocculation stage was carried out in a stirred cell using Amicon PM30 and XM300 organic membranes. Permeate fluxes were measured for industrial effluents to which the indicated coagulants and flocculants had been added. Oil concentrations in the permeate were 75% lower than the limits established by all European Union countries. Complete regeneration of the membrane was accomplished with an aqueous solution of a commercial detergent.

  13. Effect of Various Heat Treatment Processes on Fatigue Behavior of Tool Steel for Cold Forging Die

    Science.gov (United States)

    Jin, S. U.; Kim, S. S.; Lee, Y. S.; Kwon, Y. N.; Lee, J. H.

    Effects of various heat treatment processes, including "Q/T (quenching and tempering)", "Q/CT/T (Quenching, cryogenic treatment and tempering)", "Q/T (quenching and tempering) + Ti-nitriding" and "Q/CT/T (Cryogenic treatment and tempering) + Ti-nitriding", on S-N fatigue behavior of AISI D2 tool steel were investigated. The optical micrographs and Vicker's hardness values at near surface and core area were examined for each specimen. Uniaxial fatigue tests were performed by using an electro-magnetic resonance fatigue testing machine at a frequency of 80 Hz and an R ratio of -1. The overall resistance to fatigue tends to decrease significantly with Ti-nitriding treatment compared to those for the general Q/T and Q/CT/T specimens. The reduced resistance to fatigue with Ti-nitriding is discussed based on the microstructural and fractographic analyses.

  14. Monitoring the intensity of mechanical vibration during the processing of chrome steel 14109

    Directory of Open Access Journals (Sweden)

    Š. Salokyová

    2017-01-01

    Full Text Available Article deals with the examination of the effect of cutting parameters on the occurrence and size of mechanical vibration on three selected measured points during the processing of chrome steel. It also includes execution, experiment evaluation in this field and comparison of measured vibrations acceleration amplitude values according to the standards. The results of the measurement serve for early identification of a defect, which has great effect on the smoothness and efficiency of the machine. The article concludes with the proposed new findings from the measured values evaluation and formulated new recommendations for the operation in production system with lathe turning technology. The measured experimental values of the acceleration amplitude of mechanical vibrations were compared with theoretical values.

  15. Mechanical Behaviour of 304 Austenitic Stainless Steel Processed by Room Temperature Rolling

    Science.gov (United States)

    Singh, Rahul; Goel, Sunkulp; Verma, Raviraj; Jayaganthan, R.; Kumar, Abhishek

    2018-03-01

    To study the effect of room temperature rolling on mechanical properties of 304 Austenitic Stainless Steel, the as received 304 ASS was rolled at room temperature for different percentage of plastic deformation (i.e. 30, 50, 70 and 90 %). Microstructural study, tensile and hardness tests were performed in accordance with ASTM standards to study the effect of rolling. The ultimate tensile strength (UTS) and hardness of a rolled specimen have enhanced with rolling. The UTS has increased from 693 MPa (as received) to 1700 MPa (after 90% deformation). The improvement in UTS of processed samples is due to combined effect of grain refinement and stress induced martensitic phase transformation. The hardness values also increases from 206 VHN (as received) to 499 VHN (after 90% deformation). Magnetic measurements were also conducted to confirm the formation of martensitic phase.

  16. Understanding the nature of the manganese hot dip phosphatizing process of steel

    Energy Technology Data Exchange (ETDEWEB)

    Alvarado M, G.; Fuentes A, J. C.; Salinas R, A.; Rodriguez V, F. J., E-mail: juan.fuentes@cinvestav.edu.mx [IPN, Centro de Investigacion y de Estudios Avanzados, Unidad Saltillo, Av. Industria Metalurgica No. 1062, Parque Industrial Ramos Arizpe, 25900 Saltillo, Coahuila (Mexico)

    2013-07-01

    In this work, the phosphatizing process of steel is investigated using open circuit potential and Tafel curves as well as scanning electron microscopy and energy dispersive X-ray spectroscopy. The results reveal that a ph of 2.57 in the phosphatizing solution promotes the dissociation of phosphoric acid which assist the formation of the manganese tertiary salt (Mn{sub 3}(PO{sub 4}){sub 2}), which is deposited on the substrate. It was also observed that an increase in the temperature from 25 to 90 C and the presence of HNO{sub 3} as catalysts enhances the manganese phosphatizing kinetics. On the other hand, the generation of iron phosphates and oxides is predominant at a ph of 1 and 90 C. These observations are supported by species distribution and Pourbaix thermodynamic diagrams. (Author)

  17. Understanding the nature of the manganese hot dip phosphatizing process of steel

    International Nuclear Information System (INIS)

    Alvarado M, G.; Fuentes A, J. C.; Salinas R, A.; Rodriguez V, F. J.

    2013-01-01

    In this work, the phosphatizing process of steel is investigated using open circuit potential and Tafel curves as well as scanning electron microscopy and energy dispersive X-ray spectroscopy. The results reveal that a ph of 2.57 in the phosphatizing solution promotes the dissociation of phosphoric acid which assist the formation of the manganese tertiary salt (Mn 3 (PO 4 ) 2 ), which is deposited on the substrate. It was also observed that an increase in the temperature from 25 to 90 C and the presence of HNO 3 as catalysts enhances the manganese phosphatizing kinetics. On the other hand, the generation of iron phosphates and oxides is predominant at a ph of 1 and 90 C. These observations are supported by species distribution and Pourbaix thermodynamic diagrams. (Author)

  18. Improvement of the fatigue strength of AISI 4140 steel by an ion nitriding process

    Energy Technology Data Exchange (ETDEWEB)

    Celik, A. [Atatuerk Univ., Erzurum (Turkey). Dept. of Mech. Eng.; Karadeniz, S. [Dokuz Eyluel Univ., Izmir (Turkey). Dept. of Mech. Eng.

    1995-06-01

    The influence of plasma nitriding on the fatigue behaviour of AISI 4140 low-alloy steel was investigated under varying process conditions of temperature (500-600 C), time (1-12 h), heat treatment before ion nitriding (quenched and tempered, normalized) and gas mixture (50% H{sub 2}-50% N{sub 2}). A rotating bending fatigue machine was used to determine the fatigue strength. It was found that the plasma nitriding improves the fatigue strength and increases the fatigue limit depending on the surface hardness of the case depth. The microstructure of surface and diffusion layers was examined by optical microscopy. The fracture surface of specimens and the origin of fatigue cracks were observed by scanning electron microscopy.

  19. Tribological Aspects of the Process of Winding the Steel Rope Around the Winch Drum

    Directory of Open Access Journals (Sweden)

    M. Matejić, , , ,

    2014-03-01

    Full Text Available Proper winding of the steel rope around the winch drum is great importance, mostly for: prolonging the service life of the rope, reduction of deformations of the body and the sides of the drum if the winding of the rope is multilayered, increasing of the safety factors, easier unwinding of the rope while lowering the load, even running of the drive unit, etc. The focus of this paper is on the analysis of the friction which occurs in the process of winding and unwinding the rope around the winch drum. Friction force is in its highest intensity when the rope passes from one layer to another, if the winding of the rope is multilayered. As the result of the research, certain mechanisms of winding of the rope from the aspects of the friction force were obtained, and the effects of the forces on the sides of the drum were analyzed.

  20. Microstructure-Property Correlation in Low-Si Steel Processed Through Quenching and Nonisothermal Partitioning

    Science.gov (United States)

    Bansal, Gaurav K.; Rajinikanth, V.; Ghosh, Chiradeep; Srivastava, V. C.; Kundu, S.; Ghosh Chowdhury, S.

    2018-05-01

    In the present investigation, an attempt has been made to stabilize austenite by carbon partitioning through quenching and nonisothermal partitioning (Q&P) technique. This will eliminate the need for additional heat-treatment facility to perform isothermal partitioning or tempering process. The presence of retained austenite in the microstructure helps in increasing the toughness, which in turn is expected to improve the abrasion resistance of steels. The carbon partitioning from different quench temperatures has been performed on two different alloys, with low-Si content (0.5 wt pct), in a salt bath furnace atmosphere, the cooling profile of which closely resembles the industrially produced hot-rolled coil cooling. The results show that the stabilization of retained austenite is possible and gives rise to increased work hardening, better impact toughness and abrasive wear loss comparable to that of a fully martensitic microstructure. In contrast, tempered martensite exhibits better wear properties at the expense of impact toughness.

  1. Quantitative examination of carbide and sulphide precipitates in chemically complex steels processed by direct strip casting

    Energy Technology Data Exchange (ETDEWEB)

    Dorin, Thomas, E-mail: thomas.dorin@deakin.edu.au [Deakin University, Pigdons Road, Geelong, Victoria, 3216 (Australia); Wood, Kathleen [Australian Nuclear Science and Technology Organisation, Bragg Institute, New South Wales, 2234, Menai (Australia); Taylor, Adam; Hodgson, Peter; Stanford, Nicole [Deakin University, Pigdons Road, Geelong, Victoria, 3216 (Australia)

    2016-02-15

    A high strength low alloy steel composition has been melted and processed by two different routes: simulated direct strip casting and slow cooled ingot casting. The microstructures were examined with scanning and transmission electron microscopy, atom probe tomography and small angle neutron scattering (SANS). The formation of cementite (Fe{sub 3}C), manganese sulphides (MnS) and niobium carbo-nitrides (Nb(C,N)) was investigated in both casting conditions. The sulphides were found to be significantly refined by the higher cooling rate, and developed an average diameter of only 100 nm for the fast cooled sample, and a diameter too large to be measured with SANS in the slow cooled condition (> 1.1 μm). Slow cooling resulted in the development of classical Nb(C,N) precipitation, with an average diameter of 7.2 nm. However, after rapid cooling both the SANS and atom probe tomography data indicated that the Nb was retained in the matrix as a random solid solution. There was also some evidence that O, N and S are also retained in solid solution in levels not found during conventional processing. - Highlights: • The influence of cooling rate on microstructure is investigated in a HSLA steel. • SANS, TEM and APT are used to characterise the sulphides and Nb(C,N) precipitates. • The slow cooling rate result in the formation of Nb(C,N) precipitates. • The fast cooling rate results in a microstructure supersaturated in Nb, C and N. • The sulphides are 100 nm in the fast cooled sample and > 1 μm in the slow cooled one.

  2. Processing-structure-mechanical property relationship in Ti-Nb microalloyed steel: Continuous cooling versus interrupted cooling

    Energy Technology Data Exchange (ETDEWEB)

    Natarajan, V.V. [Laboratory for Excellence in Advanced Steel Research, Materials Science and Engineering Program, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, 500 W. University Avenue, El Paso, TX 79968 (United States); Liu, S. [Laboratory for Excellence in Advanced Steel Research, Materials Science and Engineering Program, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, 500 W. University Avenue, El Paso, TX 79968 (United States); School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Challa, V.S.A. [Laboratory for Excellence in Advanced Steel Research, Materials Science and Engineering Program, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, 500 W. University Avenue, El Paso, TX 79968 (United States); Misra, R.D.K., E-mail: dmisra2@utep.edu [Laboratory for Excellence in Advanced Steel Research, Materials Science and Engineering Program, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, 500 W. University Avenue, El Paso, TX 79968 (United States); Sidorenko, D.M.; Mulholland, M.D.; Manohar, M.; Hartmann, J.E. [ArcelorMittal Global R& D Center, 3001 East Columbus Drive, East Chicago, IN 46312 (United States)

    2016-08-01

    The process parameters associated with thermo-mechanical controlled processing (TMCP) of steels play an important role in influencing the ultimate mechanical properties. The study of TMCP parameters have not received the required attention. In this regard, we elucidate here the impact of finish cooling temperature on interrupted cooling and compare with continuous cooling on microstructural evolution and precipitation behavior and associated mechanical properties in Ti-Nb microalloyed steels. The microstructural evolution was studied via transmission electron microscopy and electron back scattered diffraction (EBSD). The microstructure of continuously cooled and interrupted cooled steels with different finish exit temperatures consisted of polygonal ferrite, bainite and martensite/austenite constituent. However, the fraction of different microstructural constituents was different in each of the experimental steels. Similarly, there were differences in the distribution and average size of (Nb, Ti)C precipitates. The aforementioned differences in the microstructure and precipitation introduced differences in tensile properties. Furthermore, electron back scattered diffraction studies indicated distinct variation in average grain area and high angle boundaries between continuously cooled and interrupted cooled steels.

  3. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe.

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes.

  4. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes. PMID:26201073

  5. Variation behavior of residual stress distribution by manufacturing processes in welded pipes of austenitic stainless steel

    International Nuclear Information System (INIS)

    Ihara, Ryohei; Hashimoto, Tadafumi; Mochizuki, Masahito

    2012-01-01

    Stress corrosion cracking (SCC) has been observed near heat affected zone (HAZ) of primary loop recirculation pipes made of low-carbon austenitic stainless steel type 316L in the nuclear power plants. For the non-sensitization material, residual stress is the important factor of SCC, and it is generated by machining and welding. In the actual plants, welding is conducted after machining as manufacturing processes of welded pipes. It could be considered that residual stress generated by machining is varied by welding as a posterior process. This paper presents residual stress variation due to manufacturing processes of pipes using X-ray diffraction method. Residual stress distribution due to welding after machining had a local maximum stress in HAZ. Moreover, this value was higher than residual stress generated by welding or machining. Vickers hardness also had a local maximum hardness in HAZ. In order to clarify hardness variation, crystal orientation analysis with EBSD method was performed. Recovery and recrystallization were occurred by welding heat near the weld metal. These lead hardness decrease. The local maximum region showed no microstructure evolution. In this region, machined layer was remained. Therefore, the local maximum hardness was generated at machined layer. The local maximum stress was caused by the superposition effect of residual stress distributions due to machining and welding. Moreover, these local maximum residual stress and hardness are exceeded critical value of SCC initiation. In order to clarify the effect of residual stress on SCC initiation, evaluation including manufacturing processes is important. (author)

  6. Nanograined Ti–Nb microalloy steel achieved by Accumulative Roll Bonding (ARB) process

    International Nuclear Information System (INIS)

    Tohidi, A.A.; Ketabchi, M.; Hasannia, A.

    2013-01-01

    Over the last decade, nanocrystalline and ultra-fine grained (UFG) materials with grain size less than 1 μm have aroused considerable interest due to their superior mechanical properties compared to conventionally grained materials. In this work Ti–Nb microalloy steel was processed by the severe plastic deformation (SPD) technique called Accumulative Roll Bonding (ARB) in order to produce an ultra-fine grained microstructure and improve the mechanical properties. After initial preparation to achieve good sheet bonding, 8 cycles of ARB at 550 °C were successfully performed. Observation of optical microstructure, scanning electron microscopy (SEM) micrographs, and X-Ray Diffraction (XRD) peak broadening analysis were used for the characterization of grain structure of the ARB processed sample. The mechanical attributes after rolling and cooling were examined. It was calculated that metal's yield and tensile strength increased by 334% and 215% respectively, while the ductility dropped from as-received value of 34% to 2.9%. Microhardness of the material was studied at room temperature. There was a continuous enhancement of hardness by increasing the pass number of the ARB process. At the 8th pass, the hardness values increased by 230%. The rolling process was stopped at 8th cycle when cracking of the edge became pronounced

  7. Residual stresses generated in F-522 steel by different machining processes

    International Nuclear Information System (INIS)

    Gracia-Navas, V.; Ferreres, I.; Maranon, J. A.; Garcia-Rosales, C.; Gil-Sevillano, J.

    2005-01-01

    Machining operations induce plastic deformation and heat generation in the near surface area of the machined part, giving rise to residual stresses. Depending on their magnitude and sign, these stresses can be detrimental or beneficial to the service life of the part. The final stress state depends on the machining process applied, as well as on the machining parameters. Therefore, the establishment of adequate machining guidelines requires the measurement of the residual stresses generated both at the surface and inside the material. in this work, the residual stresses generated in F-522 steel by two hard turning (conventional and laser assisted) and two grinding (production and finishing) processes were measured by X-ray diffraction. Additionally, depth profiles of the volume fraction of retained austenite, microstructure and nano hardness were obtained in order to correlate those results with the residual stress state obtained for each machining process. It has been observed that turning generates tensile stresses in the surface while grinding causes compressive stresses. Below the surface grinding generates weak tensile or nearly null stresses whereas turning generates strong compressive stresses. These results show that the optimum mechanising process (disregarding economical considerations) implies the combination of turning plus elimination of a small thickness by final grinding. (Author) 19 refs

  8. Spheroidization by Plasma Processing and Characterization of Stainless Steel Powder for 3D Printing

    Science.gov (United States)

    Ji, Lina; Wang, Changzhen; Wu, Wenjie; Tan, Chao; Wang, Guoyu; Duan, Xuan-Ming

    2017-10-01

    Stainless steel 316L (SS 316L) powder was spheroidized by plasma processing to improve its suitability for powder 3D printing. The obtained spheroidized (sphero) powder was characterized in terms of its crystalline phases, elemental composition, morphology, particle size and distribution, light absorption, and flow properties. The elemental composition of the sphero powder met the Chinese standard for SS 316L except for its Si content. The volume fraction of ferrite increased after plasma processing. Furthermore, plasma processing was shown to not only reduce the mean size of the particles in the size range of 10 to 100 μm but also generate particles in the size range of 0.1 to 10 μm. The smaller particles filled the voids among larger particles, increasing the powder density. The light absorption was also increased owing to enhanced internal reflection. Although the basic flow energy decreased after plasma processing, the flow function (FF) value was smaller for the sphero powder, indicating a lower flowability of the sphero powder. However, the density of SS 316L pieces printed with commercial and sphero powders was 98.76 pct and 98.16 pct of the SS 316L bulk density, respectively, indicating the suitability of the sphero powder for 3D printing despite an FF below 10.

  9. Setting Mechanical Properties of High Strength Steels for Rapid Hot Forming Processes

    Science.gov (United States)

    Löbbe, Christian; Hering, Oliver; Hiegemann, Lars; Tekkaya, A. Erman

    2016-01-01

    Hot stamping of sheet metal is an established method for the manufacturing of light weight products with tailored properties. However, the generally-applied continuous roller furnace manifests two crucial disadvantages: the overall process time is long and a local setting of mechanical properties is only feasible through special cooling techniques. Hot forming with rapid heating directly before shaping is a new approach, which not only reduces the thermal intervention in the zones of critical formability and requested properties, but also allows the processing of an advantageous microstructure characterized by less grain growth, additional fractions (e.g., retained austenite), and undissolved carbides. Since the austenitization and homogenization process is strongly dependent on the microstructure constitution, the general applicability for the process relevant parameters is unknown. Thus, different austenitization parameters are analyzed for the conventional high strength steels 22MnB5, Docol 1400M, and DP1000 in respect of the mechanical properties. In order to characterize the resulting microstructure, the light optical and scanning electron microscopy, micro and macro hardness measurements, and the X-ray diffraction are conducted subsequent to tensile tests. The investigation proves not only the feasibility to adjust the strength and ductility flexibly, unique microstructures are also observed and the governing mechanisms are clarified. PMID:28773354

  10. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    Science.gov (United States)

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, José C.; Shivpuri, Rajiv

    2007-04-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

  11. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    International Nuclear Information System (INIS)

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, Jose C.; Shivpuri, Rajiv

    2007-01-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change

  12. Modeling of electric and heat processes in spot resistance welding of cross-wire steel bars

    Science.gov (United States)

    Iatcheva, Ilona; Darzhanova, Denitsa; Manilova, Marina

    2018-03-01

    The aim of this work is the modeling of coupled electric and heat processes in a system for spot resistance welding of cross-wire reinforced steel bars. The real system geometry, dependences of material properties on the temperature, and changes of contact resistance and released power during the welding process have been taken into account in the study. The 3D analysis of the coupled AC electric and transient thermal field distributions is carried out using the finite element method. The novel feature is that the processes are modeled for several successive time stages, corresponding to the change of contact area, related contact resistance, and reduction of the released power, occurring simultaneously with the creation of contact between the workpieces. The values of contact resistance and power changes have been determined on the basis of preliminary experimental and theoretical investigations. The obtained results present the electric and temperature field distributions in the system. Special attention has been paid to the temperature evolution at specified observation points and lines in the contact area. The obtained information could be useful for clarification of the complicated nature of interrelated electric, thermal, mechanical, and physicochemical welding processes. Adequate modeling is also an opportunity for proper control and improvement of the system.

  13. Computerized property prediction and process planning in heat treatment of steels

    Energy Technology Data Exchange (ETDEWEB)

    Gergely, M. (Steel Advisory Centre for Industrial Technologies (SACIT), Budapest (Hungary)); Somogyi, S. (Steel Advisory Centre for Industrial Technologies (SACIT), Budapest (Hungary)); Kohlheb, R. (Steel Advisory Centre for Industrial Technologies (SACIT), Budapest (Hungary))

    1994-01-01

    Recent years have seen widespread interest in the establishment of prediction methods, based on phenomenological description and computer simulation of transformation processes during heat treatment, and in the introduction of software for technological planning. The steady development of this approach is aimed at meeting the requirement of metallurgists, design engineers dealing with material selection and dimensioning, and technologists planning heat treatment processes. Research in this field of computer simulation has been concentrated so far on two main areas of interest: . Modelling of transformation processes and the prediction of microstructures and/or properties, . Developing program packages to help solve concrete tasks such as material selection, on-line process control and monitoring, and the design of heat-treating operations. During the last two decades in the field of heat treatment, various mathematical models with different accuracy and complexity have been developed. In this paper, an attempt is made to outline some important results in computer simulation and computerized property prediction without aiming at completeness. The topic is restricted to quenched and tempered, and case-hardened steels. (orig.)

  14. Fatigue Resistance of GX12CrMoVNbN9-1 Cast Steel after Ageing Process

    Directory of Open Access Journals (Sweden)

    Stanisław MROZIŃSKI

    2014-12-01

    Full Text Available In the present paper, low cycle fatigue behaviour of GX12CrMoVNbN9-1 (GP91 cast steel is presented. Fatigue tests were performed under isothermal conditions at room temperature and at 550 and 600oC, on five levels of total strain amplitude value ɛac = 0.25÷0.60%. The cast steel subject to investigation was in the as-received condition (after heat treatment and after 8000 hours of ageing at the temperature of 600oC. Performed research has shown an insignificant influence of the ageing process on mechanical properties of GP91 cast steel, determined with the static test of tension. Analysis of the performed tests has proved that GP91 cast steel in the as-received condition and after ageing process was characterized by strong cyclic softening without a clear period of stabilization of the hysteresis loop parameters. The fatigue lifetime curves at each temperature were obtained based on Basquin and Coffin – Manson equations. The process of ageing of GP91 cast steel contributed to a decrease in its fatigue life Nf from a few to a few dozen percent, and the level of fatigue life was dependent on the value of strain amplitude ɛac. It has also been stated that the fatigue life Nf of GP91 cast steel is determined by its plastic properties, and the degree of changes in fatigue life Nf was dependent not only on the temperature of testing, but also on the value of strain amplitude ɛac. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6077

  15. Random walk analysis of grain motion during superplastic deformation of TZP

    International Nuclear Information System (INIS)

    Okamoto, T; Yasuda, K; Shiota, T

    2009-01-01

    This study focuses on grain motion in TZP (Tetragonal Zirconia Polycrystal) ceramics during superplastic deformation. The specimen was 16 times elongated repeatedly at 1400 0 C in air. The increment of true plastic strain was set to be 2%, and the specimen was deformed up to 30.3% true plastic strain finally. After each deformation, displacement vectors of specified 748 grains were measured from their position vectors determined by FE-SEM micrographs. As a result, the grains move to the tensile loading direction in zigzag way. And also, the zigzag motion changes with plastic strain: The grains move randomly (random walk motion) by the first 15% true plastic strain, and then grain motion becomes spatially uniform gradually. It is related to changes of constraint of surrounding matrix.

  16. Cryogenic mechanical properties of low density superplastically formable Al-Li alloys

    Science.gov (United States)

    Verzasconi, S. L.; Morris, J. W., Jr.

    1989-01-01

    The aerospace industry is considering the use of low density, superplastically formable (SPF) materials, such as Al-Li alloys in cryogenic tankage. SPF modifications of alloys 8090, 2090, and 2090+In were tested for strength and Kahn tear toughness. The results were compared to those of similar tests of 2219-T87, an alloy currently used in cryogenic tankage, and 2090-T81, a recently studied Al-Li alloy with exceptional cryogenic properties (1-9). With decreasing temperature, all materials showed an increase in strength, while most materials showed an increase in elongation and decrease in Kahn toughness. The indium addition to 2090 increased alloy strength, but did not improve the strength-toughness combination. The fracture mode was predominantly intergranular along small, recrystallized grains, with some transgranular fracture, some ductile rupture, and some delamination on large, unrecrystallized grains.

  17. Microstructure of reaction zone in WCp/duplex stainless steels matrix composites processing by laser melt injection

    NARCIS (Netherlands)

    Do Nascimento, A. M.; Ocelik, V.; Ierardi, M. C. F.; De Hosson, J. Th. M.

    2008-01-01

    The laser melt injection (LMI) process has been used to create a metal matrix composite consisting of 80gm sized multi-grain WC particles embedded in three cast duplex stainless steels. The microstruture was investigated by scanning electron microscopy with integrated EDS and electron back-scatter

  18. Review of Manganese Processing for Production of TRIP/TWIP Steels, Part 1: Current Practice and Processing Fundamentals

    Science.gov (United States)

    Elliott, R.; Coley, K.; Mostaghel, S.; Barati, M.

    2018-02-01

    The increasing demand for high-performance steel alloys has led to development of transformation-induced plasticity (TRIP) and twinning-induced plasticity (TWIP) alloys over the past three decades. These alloys offer exceptional combinations of high tensile strength and ductility. Thus, the mechanical behavior of these alloys has been a subject of significant work in recent years. However, the challenge of economically providing Mn in the quantity and purity required by these alloys has received considerably less attention. To enable commercial implementation of ultrahigh-Mn alloys, it is desirable to lower the high material costs associated with their production. Therefore, the present work reviews Mn processing routes in the context of the chemical requirements of these alloys. The aim of this review is to assess the current state of the art regarding reduction of manganese ores and provide a comprehensive reference for researchers working to mitigate material processing costs associated with Mn production. The review is presented in two parts: Part 1 introduces TRIP and TWIP alloys, current industrial practice, and pertinent thermodynamic fundamentals; Part 2 addresses available literature regarding reduction of Mn ores and oxides, and seeks to identify opportunities for future process development.

  19. Numerical simulation of the hole-flanging process for steel-polymer sandwich sheets

    Science.gov (United States)

    Griesel, Dominic; Keller, Marco C.; Groche, Peter

    2018-05-01

    In light of increasing demand for lightweight structures, hybrid materials are frequently used in load-optimized parts. Sandwich structures like metal-polymer sandwich sheets provide equal bending stiffness as their monolithic counterparts at a drastically reduced weight. In addition, sandwich sheets have noise-damping properties, thus they are well-suited for a large variety of parts, e.g. façade and car body panels, but also load-carrying components. However, due to the creep tendency and low heat resistance of the polymer cores, conventional joining technologies are only applicable to a limited degree. Through hole-flanging it is possible to create branches in sandwich sheets to be used as reinforced joints. While it is state of the art for monolithic materials, hole-flanging of sandwich sheets has not been investigated yet. In order to simulate this process for different material combinations and tool geometries, an axisymmetric model has been developed in the FE software Abaqus/CAE. In the present paper, various modeling strategies for steel-polymer sandwich sheets are examined, including volume elements, shell elements and combinations thereof. Different methods for joining the distinct layers in the FE model are discussed. By comparison with CT scans and optical 3D measurements of experimentally produced hole-flanges, the feasibility of the presented models is evaluated. Although a good agreement of the numerical and experimental results has been achieved, it becomes clear that the classical forming limit diagram (FLD) does not adequately predict failure of the steel skins.

  20. Effect of process parameters on formability of laser melting deposited 12CrNi2 alloy steel

    Science.gov (United States)

    Peng, Qian; Dong, Shiyun; Kang, Xueliang; Yan, Shixing; Men, Ping

    2018-03-01

    As a new rapid prototyping technology, the laser melting deposition technology not only has the advantages of fast forming, high efficiency, but also free control in the design and production chain. Therefore, it has drawn extensive attention from community.With the continuous improvement of steel performance requirements, high performance low-carbon alloy steel is gradually integrated into high-tech fields such as aerospace, high-speed train and armored equipment.However, it is necessary to further explore and optimize the difficult process of laser melting deposited alloy steel parts to achieve the performance and shape control.This article took the orthogonal experiment on alloy steel powder by laser melting deposition ,and revealed the influence rule of the laser power, scanning speed, powder gas flow on the quality of the sample than the dilution rate, surface morphology and microstructure analysis were carried out.Finally, under the optimum technological parameters, the Excellent surface quality of the alloy steel forming part with high density, no pore and cracks was obtained.

  1. Effects of laser shock processing on mechanical properties and micro-structure of ANSI 304 austenitic stainless steel

    International Nuclear Information System (INIS)

    Luo, K.Y.; Lu, J.Z.; Zhang, Y.K.; Zhou, J.Z.; Zhang, L.F.; Dai, F.Z.; Zhang, L.; Zhong, J.W.; Cui, C.Y.

    2011-01-01

    Highlights: → Effects of LSP on mechanical properties of stainless steel ANSI 304 are evaluated. → LSP can clearly enhance the values of mechanical properties in the shocked region. → Martensite transformation does not take place in the surface layer subjected to LSP. → Enhancement mechanisms of LSP on mechanical property of stainless steel are revealed. → The results can provide some insights on the surface modification of stainless steel. - Abstract: The aim of this article is to address the effects of a single laser shock processing (LSP) impact on the nano-hardness, elastic modulus, residual stress and phase transformation of ANSI 304 austenitic stainless steel. Residual stress distribution of the LSP-shocked region is determined by X-ray diffraction (XRD) with sin 2 ψ method, and the micro-structural features in the near-surface layer are characterized by using cross-sectional optical microscopy (OM), X-ray diffraction (XRD) and transmission electron microscopy (TEM). By comparing with the untreated samples, LSP can clearly improve nano-hardness, elastic modulus, and residual stress in the LSP-shocked region. The underlying enhancement mechanisms of LSP on nano-hardness, elastic modulus and residual stress of stainless steel ANSI 304 are also revealed. These studies may provide some important insights into surface modification for metal materials.

  2. Optimization of pulsed TIG cladding process of stellite alloy on carbon steel using RSM

    Energy Technology Data Exchange (ETDEWEB)

    Madadi, F., E-mail: f.madadi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of); Ashrafizadeh, F. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of); Shamanian, M., E-mail: shamanian@cc.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of)

    2012-01-05

    Highlights: > This study is useful to optimize the welding process variables in order to control the heat input and cooling rates such that the hardness and dilution of the clad could be estimated. > Central composite rotatable design technique with five-level, four-factor full-factorial design matrix and mathematical models was used to predict hardness and dilution of pulsed gas tungsten arc weld cladding of stellite6 on carbon steel with high accuracy. > The welding current is an effective parameter affecting heat input and melting. In this regard, it is the most important process parameter which influences the dilution. Increase welding current leads to increase in dilution percentage and vice versa. The effect of percentage on time is less important when compared to the other factors. > The results predicted by mathematical models were close to those obtained by experiments. The confirmation tests also indicated high correlation between the mentioned values. > All of the chosen pulse GTAW parameters were significant and showed a noticeable influence on clad dilution. - Abstract: Stellite 6 is a cobalt-base alloy which is resistant to wear and corrosion and retains these properties at high temperatures. The exceptional wear resistance of Stellite 6 is mainly due to the unique inherent characteristics of the hard carbides dispersed in a Co-Cr alloy matrix. In this study, pulsed tungsten inert gas (TIG) cladding process was carried out to deposit Stellite 6 on plain carbon steel plate. The beneficial effects of this cladding process are low heat input, low distortion, controlled weld bead volume, less hot cracking tendency, less absorption of gases by weld pool and better control of the fusion zone. The dilution effect is a key issue in the quality of cladded layers and, in this regard, the pulsed current tungsten inert gas (PCTIG) was performed to decrease excess heat input and melting of substrate. This paper deals with the investigation of the hardness and

  3. Analysis of partially pulsating fatigue process on carbon steel with microstructural observation

    International Nuclear Information System (INIS)

    Shimano, Hiroyuki; Faiz, M. Khairi; Hara, Asato; Yoshizumi, Kyoko; Yoshida, Makoto; Horibe, Susumu

    2016-01-01

    Pulsating low-cycle fatigue processes, up to the present, have been divided into three states: the transient state, steady state, and accelerating state of ratcheting. In our previous work, we suggested that fatigue behavior of pulsating fatigue process should be classified into five stages in which the plastic strain amplitude and the ratcheting strain rate are plotted on the X and Y axis, respectively. In this study, at the condition of R=−0.3 (partially pulsating fatigue), the change in the plastic strain amplitude and ratcheting strain rate for each cycle to failure was examined on AISI 1025 carbon steel. The dislocation substructure was examined using transmission electron microscopy (TEM) for each stage, except for stage I. It was also demonstrated that the fatigue process can be divided into five stages: stage I corresponds to the un-pinning of dislocations from the Cottrell atmosphere and propagation of the Luders band. Stage II corresponds to the restriction of dislocation movement by dislocation tangles. Stage III corresponds to the formation of dislocation cells. Stage IV corresponds to the promotion of the to-and-fro (back-and-forth) motion of dislocations by a re-arrangement of the dislocations in the cells. Stage V corresponds to the release of dislocation movement by the collapse of dislocation cells.

  4. Analysis of partially pulsating fatigue process on carbon steel with microstructural observation

    Energy Technology Data Exchange (ETDEWEB)

    Shimano, Hiroyuki, E-mail: tales-of-destiny@akane.waseda.jp [Department of Modern Mechanical Engineering, Graduate School of Creative Science and Engineering, Waseda University, 3-4-1 Shinjyuku-ku Okubo, Tokyo 169-8555 (Japan); Faiz, M. Khairi; Hara, Asato; Yoshizumi, Kyoko [Department of Modern Mechanical Engineering, Graduate School of Creative Science and Engineering, Waseda University, 3-4-1 Shinjyuku-ku Okubo, Tokyo 169-8555 (Japan); Yoshida, Makoto [Department of Modern Mechanical Engineering, Graduate School of Creative Science and Engineering, Waseda University, 3-4-1 Shinjyuku-ku Okubo, Tokyo 169-8555 (Japan); Kagami Memorial Research Institute for Materials Science and Technology, Waseda University, 2-8-26, Nishi-Waseda, Shinjyuku-ku, Tokyo 169-0051 (Japan); Horibe, Susumu [Department of Modern Mechanical Engineering, Graduate School of Creative Science and Engineering, Waseda University, 3-4-1 Shinjyuku-ku Okubo, Tokyo 169-8555 (Japan)

    2016-01-10

    Pulsating low-cycle fatigue processes, up to the present, have been divided into three states: the transient state, steady state, and accelerating state of ratcheting. In our previous work, we suggested that fatigue behavior of pulsating fatigue process should be classified into five stages in which the plastic strain amplitude and the ratcheting strain rate are plotted on the X and Y axis, respectively. In this study, at the condition of R=−0.3 (partially pulsating fatigue), the change in the plastic strain amplitude and ratcheting strain rate for each cycle to failure was examined on AISI 1025 carbon steel. The dislocation substructure was examined using transmission electron microscopy (TEM) for each stage, except for stage I. It was also demonstrated that the fatigue process can be divided into five stages: stage I corresponds to the un-pinning of dislocations from the Cottrell atmosphere and propagation of the Luders band. Stage II corresponds to the restriction of dislocation movement by dislocation tangles. Stage III corresponds to the formation of dislocation cells. Stage IV corresponds to the promotion of the to-and-fro (back-and-forth) motion of dislocations by a re-arrangement of the dislocations in the cells. Stage V corresponds to the release of dislocation movement by the collapse of dislocation cells.

  5. Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

    Science.gov (United States)

    Mattila, Hannu-Petteri; Zevenhoven, Ron

    2014-03-01

    A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. The Effect of Process and Model Parameters in Temperature Prediction for Hot Stamping of Boron Steel

    Directory of Open Access Journals (Sweden)

    Chaoyang Sun

    2013-01-01

    Full Text Available Finite element models of the hot stamping and cold die quenching process for boron steel sheet were developed using either rigid or elastic tools. The effect of tool elasticity and process parameters on workpiece temperature was investigated. Heat transfer coefficient between blank and tools was modelled as a function of gap and contact pressure. Temperature distribution and thermal history in the blank were predicted, and thickness distribution of the blank was obtained. Tests were carried out and the test results are used for the validation of numerical predictions. The effect of holding load and the size of cooling ducts on temperature distribution during the forming and the cool die quenching process was also studied by using two models. The results show that higher accuracy predictions of blank thickness and temperature distribution during deformation were obtained using the elastic tool model. However, temperature results obtained using the rigid tool model were close to those using the elastic tool model for a range of holding load.

  7. Food-safe modification of stainless steel food processing surfaces to reduce bacterial biofilms.

    Science.gov (United States)

    Awad, Tarek Samir; Asker, Dalal; Hatton, Benjamin D

    2018-06-11

    Biofilm formation on stainless steel (SS) surfaces of food processing plants, leading to foodborne illness outbreaks, is enabled by the attachment and confinement within microscale cavities of surface roughness (grooves, scratches). We report Foodsafe Oil-based Slippery Coatings (FOSCs) for food processing surfaces that suppress bacterial adherence and biofilm formation by trapping residual oil lubricant within these surface cavities to block microbial growth. SS surfaces were chemically functionalized with alkylphosphonic acid to preferentially wet a layer of food grade oil. FOSCs reduced the effective surface roughness, the adhesion of organic food residue, and bacteria. FOSCs significantly reduced Pseudomonas aeruginosa biofilm formation on standard roughness SS-316 by 5 log CFU cm-2, and by 3 log CFU cm-2 for mirror-finished SS. FOSCs also enhanced surface cleanability, which we measured by bacterial counts after conventional detergent cleaning. Importantly, both SS grades maintained their anti-biofilm activity after erosion of the oil layer by surface wear with glass beads, which suggests there is a residual volume of oil that remains to block surface cavity defects. These results indicate the potential of such low-cost, scalable approaches to enhance the cleanability of SS food processing surfaces and improve food safety by reducing biofilm growth.

  8. Solid state crack repair by friction stir processing in 304L stainless steel

    Institute of Scientific and Technical Information of China (English)

    C.Gunter; M.P.Miles; F.C.Liu; T.W Nelson

    2018-01-01

    Friction stir processing (FSP) was investigated as a method of repairing cracks in 12mm thick 304L stainless steel plate.Healing feasibility was demonstrated by processing a tapered crack using a PCBN/WRe tool with a 25 mm diameter shoulder and a pin length of 6.4 mm.The experiment showed that it was possible to heal a crack that begins narrow and then progressively grows up to a width of 2 mm.Bead on plate experiments were used to find the best parameters for creating a consolidated stir zone with the least amount of hardness difference compared to the base metal.Grain refinement in some specimens resulted in much higher stir zone hardness,compared to base metal.A plot of grain size versus microhardness showed a very strong inverse correlation between grain size and hardness,as expected from the HallPetch relationship.Corrosion testing was carried out in order to evaluate the effect of FSP on potential sensitization of the stir zone.After 1000h of intermittent immersion in 3.5% saline solution at room temperature it was found that no corrosion products formed on the base material controls or on any of the friction stir processed specimens.

  9. Microstructure analysis of AISI 304 stainless steel produced by twin-roll thin strip casting process

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The microstructure of AISI 304 austenite stainless steel fabricated by the thin strip casting process were investigated using optical microscope, scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD).The microstructures of the casting strips show a duplex structure consisting of delta ferrite and austenite. The volume fraction of the delta ferrite is about 9.74vol% at the center and 6.77vol% at the surface of the casting thin strip, in vermicular and band shapes. On account of rapid cooling and solidification in the continuous casting process, many kinds of inclusions and precipitates have been found. Most of the inclusions and precipitates are spherical complex compounds consisting of oxides, such as, SiO2, MnO, Al2O3,Cr2O3,and FeO or their multiplicity oxides of MnO·Al2O3,2FeO·SiO2, and 2MnO·SiO2. Many defects including dislocations and stacking faults have also formed during the rapid cooling and solidification process, which is helpful to improve the mechanical properties of the casting strips.

  10. Study of the application of sunflower oil in the process of drilling ABNT 1045 steel

    Directory of Open Access Journals (Sweden)

    Jean Robert Pereira Rodrigues

    2014-04-01

    Full Text Available The cutting fluids in machining, when chosen and applied adequately can contemplate in benefits during the manufacturing processes. The selected method should allow the cutting fluid to reach the closest possible of the cutting edge lubricating the chip-tool interface. The properties of the fluid are fundamental so that the same facilitates the machining process. However the fluid can represent a great problem for the environment and health of the operator. For that reason, several scientific and technological studies are constantly developed to investigate the performance and alternative applications of cutting fluids in machining operations. This work studies the effect of sunflower oil in the cutting forces for the drilling process of 1045 ABNT steel. The fluid was applied in the form MQL - Minimum Quantity Lubrication for different cutting conditions. The cutting speed, feed rate and the length of the hole were varied. Each one of the cutting variables two levels were used. The results suggest a good acting sunflower oil in the work accomplished.

  11. Welding of AA1050 aluminum with AISI 304 stainless steel by rotary friction welding process

    Directory of Open Access Journals (Sweden)

    Chen Ying An

    2010-09-01

    Full Text Available The purpose of this work was to assess the development of solid state joints of dissimilar material AA1050 aluminum and AISI 304 stainless steel, which can be used in pipes of tanks of liquid propellants and other components of the Satellite Launch Vehicle. The joints were obtained by rotary friction welding process (RFW, which combines the heat generated from friction between two surfaces and plastic deformation. Tests were conducted with different welding process parameters. The results were analyzed by means of tensile tests, Vickers microhardness, metallographic tests and SEM-EDX. The strength of the joints varied with increasing friction time and the use of different pressure values. Joints were obtained with superior mechanical properties of the AA1050 aluminum, with fracture occurring in the aluminum away from the bonding interface. The analysis by EDX at the interface of the junction showed that interdiffusion occurs between the main chemical components of the materials involved. The RFW proves to be a great method for obtaining joints between dissimilar materials, which is not possible by fusion welding processes.

  12. Recycling of electric arc furnace (EAF dust for use in steel making process

    Directory of Open Access Journals (Sweden)

    José Alencastro de Araújo

    2014-07-01

    Full Text Available The EAF dust is listed as hazardous waste from specific source, K061, according to ABNT 10004:2004 and constitutes one of the major problems of electrical steel plant. This work suggests recycling of the EAF dust by sintering of a composite, pre-cast agglomerate (PCA consisting of EAF dust agglomerate to coke particles, mill scale and ceramic fluorite into pellets. The work was divided into three stages, in the first stage the technical viability of using only solid waste industrial to produce a PCA was observed, in the second phase, the main effects between the components of the PCA to obtain the optimal formulation was tested. In the third phase the intensity of the variables, coke and fluorite ceramics, for removing zinc of PCA was checked. Every stage was chemically analyzed by X-ray fluorescence spectrometer and X-ray diffraction. The first two stages of the production PCA were carried out in a pilot plant sintering downstream and the third phase in a pilot plant upstream. As a result of the process two by-products were obtained, the pre-cast agglomerated, PCA, with total iron content exceeding 70%, object of the process of sintering and zinc dust, containing more than 50% zinc resulting from volatilization of this metal during the sintering process and collected by bag filter. In addition, approximately 90% of lead and cadmium contained in the initial EAF dust was extracted.

  13. CHARACTERIZATION AND PROCESSING OF SCALES FROM THE MECHANICAL DESCALING OF CARBON STEELS FOR RECYCLING AS COATING PIGMENTS

    Directory of Open Access Journals (Sweden)

    Anderson de Oliveira Fraga

    2014-10-01

    Full Text Available The large volume of solid wastes generated as scales in Steel Mills accounts to circa 1% to 2% of the total steel production and has led to studies aiming the recycling of scales, usually resulting in products of low added value. In this study, scales from the mechanical descaling of SAE 1045 steel were characterized by SEM and by quantitative X-Ray diffraction (Rietveld method, as well as by differential thermal analysis, aiming to develop its pretreatment for the further use as lamellar pigments in anticorrosive coatings of high added value. Aspect ratios between 1:50 and 1:100 were obtained by the processing of scales, which allows the replacement of other micaceous iron oxides.

  14. Evaluation on Safety of Stainless Steels in Chemical Decontamination Process with Immersion Type of Reactor Coolant Pump for Nuclear Reactor

    International Nuclear Information System (INIS)

    Kim, Seong Jong; Han, Min Su; Jang, Seok Ki; Kim, Ki Joon

    2011-01-01

    Due to commercialization of nuclear power, most countries have taken interest in decontamination process of nuclear power plant and tried to develop a optimum process. Because open literature of the decontamination process are rare, it is hard to obtain skills on decontamination of foreign country and it is necessarily to develop proper chemical decontamination process system in Korea. In this study, applicable possibility in chemical decontamination for reactor coolant pump (RCP) was investigated for the various stainless steels. The stainless steel (STS) 304 showed the best electrochemical properties for corrosion resistance and the lowest weight loss ratio in chemical decontamination process with immersion type than other materials. However, the pitting corrosion was generated in both STS 415 and STS 431 with the increasing numbers of cycle. The intergranular corrosion in STS 431 was sporadically observed. The sizes of their pitting corrosion also increased with increasing cycle numbers

  15. MAGNETIC-IMPULSE STRENGTHENING PROCESSING OF THE CONSTRUCTIONAL AND TOOL STEELS ARTICLES

    Directory of Open Access Journals (Sweden)

    A. V. Alifanov

    2012-01-01

    Full Text Available The magnetic pulse installation, intended for hardening of cylindrical steel articles by strong pulse electromagnetic field, is developed and produced. Results of researches show high efficiency and prospects of the developed method for hardening of steel articles. 

  16. The Effect Of Processing Temperature On Bending Strength Of Coated Steels

    International Nuclear Information System (INIS)

    Hishamuddin Husain; Abdul Razak Daud; Muhamad Daud; Zaifol Samsu; Julie Andrianny Murshidi

    2014-01-01

    Steel is the most common materials used as structural materials in industries. It is due its strength and low cost. There are several methods used in protecting steels against corrosion. One of them is through hot dipped coating. In this study, mechanical properties of stainless steel type 304, 316L and mild steel before and after hot dipped aluminising was investigated. The bending strength was determined by using three-point bend test and the hardness of the samples was determined by hardness test. Finally, the microstructure of the samples was investigated by using optical microscope. From the result obtained, we can conclude that strength of heated samples was decreased by heating but showed increment after application of coating. Although the strength for coated layer would decrease as compared to bare steel, it has great potential to increase the corrosion protection. (author)

  17. Profiling mild steel welding processes to reduce fume emissions and costs in the workplace.

    Science.gov (United States)

    Keane, Michael J; Siert, Arlen; Chen, Bean T; Stone, Samuel G

    2014-05-01

    To provide quantitative information to choose the best welding processes for minimizing workplace emissions, nine gas metal arc welding (GMAW) processes for mild steel were assessed for fume generation rates, normalized fume generation rates (milligram fume per gram of electrode consumed), and normalized generation rates for elemental manganese, nickel, and iron. Shielded metal arc welding (SMAW) and flux-cored arc-welding (FCAW) processes were also profiled. The fumes were collected quantitatively in an American Welding Society-type fume chamber and weighed, recovered, homogenized, and analyzed by inductively coupled atomic emission spectroscopy for total metals. The processes included GMAW with short circuit, globular transfer, axial spray, pulsed spray, Surface Tension Transfer™, Regulated Metal Deposition™, and Cold Metal Transfer™ (CMT) modes. Flux-cored welding was gas shielded, and SMAW was a single rod type. Results indicate a wide range of fume emission factors for the process variations studied. Fume emission rates per gram of electrode consumed were highest for SMAW (~13 mg fume g(-1) electrode) and lowest for GMAW processes such as pulsed spray (~1.5mg g(-1)) and CMT (~1mg g(-1)). Manganese emission rates per gram of electrode consumed ranged from 0.45 mg g(-1) (SMAW) to 0.08 mg g(-1) (CMT). Nickel emission rates were generally low and ranged from ~0.09 (GMAW short circuit) to 0.004 mg g(-1) (CMT). Iron emission rates ranged from 3.7 (spray-mode GMAW) to 0.49 mg g(-1) (CMT). The processes studied have significantly different costs, and cost factors are presented based on a case study to allow comparisons between processes in specific cost categories. Costs per linear meter of weld were $31.07 (SMAW), $12.37 (GMAW short circuit), and $10.89 (FCAW). Although no single process is the best for minimizing fume emissions and costs while satisfying the weld requirements, there are several processes that can minimize emissions. This study provides

  18. Investigations on the wire saw process on steels of selected geometries in the encircling process

    International Nuclear Information System (INIS)

    Knecht, Daniel

    2015-01-01

    This thesis illustrates a new and innovative model for the usual looping method to describe cutting time and wear. Several test series have been carried out to determine and analyze the various influencing factors. This new model now allows for exact predictions for cutting times and the resulting wear. A special test stand was planned and built. With the help of this test stand various influencing parameters were determined in preliminary tests. Due to the high correlation between these parameters, a matrix was created to rate them. From these results and the findings of the preliminary tests, the boundary conditions such as work piece size were defined and an experimental design was created. Eleven test series were conducted and each one consists of up to ten work pieces. In each test series, only one parameter was changed, the other influencing parameters remained unchanged. The parameter of the following characteristics were varied: the speed of the diamond wire, the feed pressure, the cutting angle, the geometry with respective cutting area, the work piece material, as well as the twisting of the diamond wire. By varying these parameters, the influence could be shown on the performance of the cutting process and also on the wear behavior of the diamond wire. A model was created from the obtained data which enables a cutting time prediction for rectangular work pieces. In addition to the model, a new criterion has been developed, with which it is possible to quantify the progress of wear and to be able to determine a necessary wire replacement. The classification of particle sizes of the accumulated chips has shown that a lower average cutting performance results in a decrease of the average particle size. From this circumstance a termination criterion of <150 μm has been established. When the particle size drops below this value, the cutting process becomes ineffective and should not be continued, or the diamond wire should be replaced, respectively

  19. Microstructure evolution in TRIP-aided seamless steel tube during T-shape hydroforming process

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Jiyuan [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Zhang, Zicheng, E-mail: zhangzicheng2004@126.com [School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Manabe, Ken-ichi [Department of Mechanical Engineering, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji-shi, Tokyo 192-0397 (Japan); Li, Yanmei [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Misra, R.D.K. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, 44130 Lafayette, LA 70504-4130 (United States)

    2014-08-15

    Transformation-induced plasticity aided seamless steel tube comprising of ferrite, bainite, and metastable austenite was processed through forging, piercing, cold-drawing, and two-stage heat treatment. T-shape hydroforming is a classic forming method for experimental research and practical production. The current work studied austenite-to-martensite transformation and microcrack initiation and propagation of the tube during T-shape hydroforming using electron backscattering diffraction, scanning electron microscopy, and transmission electron microscopy. The strain distribution in the bcc-phase and fcc-phase was studied by evaluating changes in the average local misorientation. Compared to the compressive stress, metastable austenite with similar strain surrounding or inside the grains transformed easier under tensile loading conditions. The inclusions were responsible for microcrack initiation. The propagation of the cracks is hindered by martensite/austenite constituent due to transformation induced plasticity effect. The volume fraction of untransformed retained austenite decreased with increase in strain implying transformation-induced plasticity effect. - Highlights: • Hydroformed tubes processed via TRIP concept • EBSD provided estimate of micro local strain. • Retained austenite hinders propagation of microcracks.

  20. Process and Formulation Strategies to Improve Adhesion of Nanoparticulate Coatings on Stainless Steel

    Directory of Open Access Journals (Sweden)

    Jutta Hesselbach

    2018-04-01

    Full Text Available The use of ceramic nanoparticles in coatings can significantly improve their mechanical properties such as hardness, adhesion to substrate, and scratch and abrasion resistance. A successful enhancement of these properties depends strongly on the coating formulation used, and the subsequent structure formed during coating. The aim of the present work was to enhance the adhesion between nanoparticulate coatings and stainless-steel substrates. A covalent particle structure was formed and better mechanical properties were achieved by modifying alumina nanoparticles, as well as substrates, with 3-aminopropyltriethoxysilane and by using a formulation consisting of solvent, modified particles, and bisphenol-A-diglycidylether as cross-linking additive. In addition to the adhesion force needed to remove the coating from the substrate, the type of failure (adhesive or cohesive was characterized to gain a deeper understanding of the structure formation and to identify interdependencies between process, formulation, and coating structure properties. The modification process and the formulation composition were varied to achieve a detailed conception of the relevant correlations. By relating the results to other structural properties, such as the theoretical porosity and thickness, it was possible to understand the formation of the coating structure in more detail.

  1. Machining tools in AISI M2 high-speed steel obtained by spray forming process

    International Nuclear Information System (INIS)

    Jesus, Edilson Rosa Barbosa de.

    2004-01-01

    The aim of the present work was the obtention of AISI M2 high-speed steel by spray forming technique and the material evaluation when used as machining tool. The obtained material was hot rolled at 50% and 72% reduction ratios, and from which it was manufactured inserts for machining tests. The performance of inserts made of the spray formed material was compared to inserts obtained from conventional and powder metallurgy (MP) processed materials. The spray formed material was chemical, physical, mechanical and microstructural characterised. For further characterisation, the materials were submitted to machining tests for performance evaluation under real work condition. The results of material characterisation highlight the potential of the spray forming technique, in the obtention of materials with good characteristics and properties. Under the current processing, hot rolling and heat treatments condition, the analysis of the results of the machining tests revealed a very similar behaviour among the tested materials. Proceeding a criterious analysis of the machining results tests, it was verified that the performance presented by the powder metallurgy material (MP) was slight superior, followed by conventional obtained material (MConv), which presented a insignificant advantage over the spray formed and hot rolled (72% reduction ratio) material. The worst result was encountered for the spray forming and hot rolled (50% reduction ratio) material that presented the highest wear values. (author)

  2. Fabrication of Fe-Cr-Mo powder metallurgy steel via a mechanical-alloying process

    Science.gov (United States)

    Park, Jooyoung; Jeong, Gowoon; Kang, Singon; Lee, Seok-Jae; Choi, Hyunjoo

    2015-11-01

    In this study, we employed a mechanical-alloying process to manufacture low-alloy CrL and CrM steel powders that have similar specifications to their water-atomized counterparts. X-ray diffraction showed that Mo and Cr are alloyed in Fe after four cycles of planetary milling for 1 h at 150 RPM with 15-min pauses between the cycles (designated as P2C4 process). Furthermore, the measured powder size was found to be similar to that of the water-atomized counterparts according to both scanning electron microscope images and laser particle size analysis. The samples were sintered at 1120 °C, after which the P2C4-milled CrL showed similar hardness to that of water-atomized CrL, whereas the P2C4-milled CrM showed about 45% lower hardness than that of its water-atomized counterpart. Water-atomized CrM consists of a well-developed lathtype microstructure (bainite or martensite), while a higher fraction of polygonal ferrite is observed in P2C4-milled CrM. This phase difference causes the reduction of hardness in the P2C4-milled CrM, implying that the phase transformation behavior of specimens produced via powder metallurgy is influenced by the powder fabrication method.

  3. Optimization of process parameters of pulsed TIG welded maraging steel C300

    Science.gov (United States)

    Deepak, P.; Jualeash, M. J.; Jishnu, J.; Srinivasan, P.; Arivarasu, M.; Padmanaban, R.; Thirumalini, S.

    2016-09-01

    Pulsed TIG welding technology provides excellent welding performance on thin sections which helps to increase productivity, enhance weld quality, minimize weld costs, and boost operator efficiency and this has drawn the attention of the welding society. Maraging C300 steel is extensively used in defence and aerospace industry and thus its welding becomes an area of paramount importance. In pulsed TIG welding, weld quality depends on the process parameters used. In this work, Pulsed TIG bead-on-plate welding is performed on a 5mm thick maraging C300 plate at different combinations of input parameters: peak current (Ip), base current (Ib) and pulsing frequency (HZ) as per box behnken design with three-levels for each factor. Response surface methodology is utilized for establishing a mathematical model for predicting the weld bead depth. The effect of Ip, Ib and HZ on the weld bead depth is investigated using the developed model. The weld bead depth is found to be affected by all the three parameters. Surface and contour plots developed from regression equation are used to optimize the processing parameters for maximizing the weld bead depth. Optimum values of Ip, Ib and HZ are obtained as 259 A, 120 A and 8 Hz respectively. Using this optimum condition, maximum bead depth of the weld is predicted to be 4.325 mm.

  4. Study on the effectiveness of Extreme Cold Mist MQL system on turning process of stainless steel AISI 316

    Science.gov (United States)

    Jamaludin, A. S.; Hosokawa, A.; Furumoto, T.; Koyano, T.; Hashimoto, Y.

    2018-03-01

    Cutting process of difficult-to-cut material such as stainless steel, generates immensely excessive heat, which is one of the major causes related to shortening tool life and lower quality of surface finish. It is proven that application of cutting fluid during the cutting process of difficult-to-cut material is able to improve the cutting performance, but excessive application of cutting fluid leads to another problem such as increasing processing cost and environmental hazardous pollution of workplace. In the study, Extreme Cold Mist system is designed and tested along with various Minimum Quantity Lubrication (MQL) systems on turning process of stainless steel AISI 316. In the study, it is obtained that, Extreme Cold Mist system is able to reduce cutting force up to 60N and improve the surface roughness of the machined surface significantly.

  5. HMCBG processes related to the steel components in the KBS-3H disposal concept

    International Nuclear Information System (INIS)

    Johnson, Lawrence; Marschall, Paul; Wersin, Paul; Gribi, Peter

    2008-05-01

    An analysis of the Hydro-Mechanical-Chemical-microBiological processes affected by Gas (HMCBG) related to the steel components of the KBS-3H disposal concept has been performed. The outcome of this study is foreseen to contribute to the KBS-3H Process Report for a repository for spent fuel sited at Olkiluoto. Three different design options for KBS-3H are currently being studied (open tunnel option, two variants of tight distance block option). While the details of the design may influence the short to medium term performance, it is found that the medium to long-term evolution of KBS-3H is not significantly affected by the chosen design option, provided the distance blocks behave according to design. Under repository conditions, the corrosion of the supercontainer will be fairly rapid. Complete conversion of Fe0 to oxidised Fe 2+ /Fe 3+ species may occur within a few thousands of years. The main corrosion products will be magnetite and, depending on the groundwater composition, also iron sulphide and perhaps siderite. Furthermore, corrosion-derived Fe(II) may react with the clay to form Fe(II)-rich silicates. The supercontainer environment will thus experience a volume change and some loss of plasticity of the buffer between the supercontainer and the rock wall may occur. This might promote bacterial activity at the supercontainer surface, which would lead to an enhancement of localised corrosion and probably to destabilisation of the magnetite layer. Previous investigations indicate, however, that there will be no relevant bacterial activity in the main part of the buffer by virtue of its small pore sizes and low water activity. In the course of time, the swelling pressure of bentonite will be affected by a number of processes, including magnetite formation, geochemical degradation, intrusion of bentonite into void space either initially present or created by relative displacement of distance blocks and supercontainer, and by subsequent bentonite erosion. The

  6. HMCBG processes related to the steel components in the KBS-3H disposal concept

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Lawrence; Marschall, Paul; Wersin, Paul (National Cooperative for the Disposal of Radioactive Waste, Nagra, Wettingen (Switzerland)); Gribi, Peter (SandR Consult GmbH, Baden (Switzerland))

    2008-05-15

    An analysis of the Hydro-Mechanical-Chemical-microBiological processes affected by Gas (HMCBG) related to the steel components of the KBS-3H disposal concept has been performed. The outcome of this study is foreseen to contribute to the KBS-3H Process Report for a repository for spent fuel sited at Olkiluoto. Three different design options for KBS-3H are currently being studied (open tunnel option, two variants of tight distance block option). While the details of the design may influence the short to medium term performance, it is found that the medium to long-term evolution of KBS-3H is not significantly affected by the chosen design option, provided the distance blocks behave according to design. Under repository conditions, the corrosion of the supercontainer will be fairly rapid. Complete conversion of Fe0 to oxidised Fe2+/Fe3+ species may occur within a few thousands of years. The main corrosion products will be magnetite and, depending on the groundwater composition, also iron sulphide and perhaps siderite. Furthermore, corrosion-derived Fe(II) may react with the clay to form Fe(II)-rich silicates. The supercontainer environment will thus experience a volume change and some loss of plasticity of the buffer between the supercontainer and the rock wall may occur. This might promote bacterial activity at the supercontainer surface, which would lead to an enhancement of localised corrosion and probably to destabilisation of the magnetite layer. Previous investigations indicate, however, that there will be no relevant bacterial activity in the main part of the buffer by virtue of its small pore sizes and low water activity. In the course of time, the swelling pressure of bentonite will be affected by a number of processes, including magnetite formation, geochemical degradation, intrusion of bentonite into void space either initially present or created by relative displacement of distance blocks and supercontainer, and by subsequent bentonite erosion. The expected

  7. Superplastic forming of the Cd-17.4Zn alloy; Conformado superplastico de la aleacion Cd-17.4Zn

    Energy Technology Data Exchange (ETDEWEB)

    Llanes-Briceno, J. A.; Torres-Villasenor, G. [Universidad Nacional Autonoma de Mexico, Mexico, D.F. (Mexico)

    2000-06-01

    In the present work the necessary steps to carry on the superplastic forming of the Cd-17.4Zn alloy are defined. The use of either atmospheric pressure or gas pressure as forming tools is analyzed. The optimum values of the variable involved (temperature, maximum strain and sensitivity index) are determined while a method for the characterization of futures superplastic alloys is set forth. The experimental characterization of the superplastic forming is achieved with free bulging of circular membranes of 12, 16, 24, 32 and 40 mm in diameter and with three different membrane thicknesses (0.4, 0.6, 0.8 mm). [Spanish] Se definen los pasos necesarios para el conformado superplastico de la aleacion Cd-17.4 Zn. Se comparan la presion atmosferica y el gas a presion como herramientas de conformado. Se determinan los valores optimos de la variables involucradas (temperatura, deformacion maxima e indice de sensibilidad) y se plantea una metodologia para la caracterizacion de futuras aleaciones superplasticas. El conformado superplastico se caracteriza experimentalmente mediante el inflado libre de membranas circulares de 12, 16, 24, 32 y 40 mm de diametro y tres diferentes espesores (0.4, 0.6 y 0.8 mm). Se muestra la estructura perlitica (enfuiada al aive Cd-17.4Zn) y la estructura grano fino. Se muestra la profundidad de deformacion en tres espesores (0.4, 0.6, 0.8 mm) a P=200 Kpa y T = 200 y a T = 230.

  8. The Analysis of Force Parameters in Drawing Process of High Carbon Steel Wires in Conventional and Hydrodynamic Dies

    Directory of Open Access Journals (Sweden)

    Suliga M.

    2017-12-01

    Full Text Available The paper analyzes force parameters in the process of multistage drawing of steel wires in conventional and hydrodynamic dies. The drawing process of the wire rod with a diameter of 5.5 mm for wires with a diameter of 1.70 mm was performed in 12 drafts with the usage of the multistage drawbench Koch KGT with the speed range of 5-25 m/s.

  9. STUDY AND ANALYSIS OF THE EFFECT OF WELDING PROCESS ON DISTORTION WITH 304L STAINLESS STEEL WELD JOINTS

    OpenAIRE

    Dhananjay Kumar*, Dharamvir mangal

    2017-01-01

    The effect of welding process on the distortion with 304L stainless steel 12thk weld joints made by TIG (tungsten inert gas) and SMAW (Shielded metal arc welding) welding process involving different type joint configuration have been studied. The joint configurations employed were double V-groove edge preparation for double side SMAW welding and square – butt preparation for double side TIG welding. All weld joints passed by radiographic. Distortion measurements were carried out using height ...

  10. Optimizing Heat Treatment Process of Fe-13Cr-3Mo-3Ni Martensitic Stainless of Steel

    Science.gov (United States)

    Anwar, M. S.; Prifiharni, S.; Mabruri, E.

    2017-05-01

    The Fe-13Cr-3Mo-3Ni stainless steels are modified into martensitic stainless steels for steam turbine blades application. The working temperature of steam turbine was around 600 - 700 °C. The improvement properties of turbine blade material is necessary to maintain steam turbine work. The previous research revealed that it has corrosion resistance of Fe-13Cr-3Mo-3Ni which is better than 13Cr stainless steels in the chloride environment. In this work, the effect of heat treatment on microstructure and hardness of Fe-13Cr-3Mo-3Ni stainless steels has been studied. The steel was prepared by induction melting followed by hot forging. The steels were austenitized at 1000, 1050, and 1100 °C for 1 hour and were tempered at 600, 650, and 700 °C for 1 hour. The steels were then subjected to metallographic observation and hardness test of Rockwell C. The optimal heat treatment of Fe-13Cr-3Mo-3Ni was carried out austenitized in 1050 °C and tempered in 600 - 700 °C.

  11. Experimental investigation and optimization of welding process parameters for various steel grades using NN tool and Taguchi method

    Science.gov (United States)

    Soni, Sourabh Kumar; Thomas, Benedict

    2018-04-01

    The term "weldability" has been used to describe a wide variety of characteristics when a material is subjected to welding. In our analysis we perform experimental investigation to estimate the tensile strength of welded joint strength and then optimization of welding process parameters by using taguchi method and Artificial Neural Network (ANN) tool in MINITAB and MATLAB software respectively. The study reveals the influence on weldability of steel by varying composition of steel by mechanical characterization. At first we prepare the samples of different grades of steel (EN8, EN 19, EN 24). The samples were welded together by metal inert gas welding process and then tensile testing on Universal testing machine (UTM) was conducted for the same to evaluate the tensile strength of the welded steel specimens. Further comparative study was performed to find the effects of welding parameter on quality of weld strength by employing Taguchi method and Neural Network tool. Finally we concluded that taguchi method and Neural Network Tool is much efficient technique for optimization.

  12. Large-Scale Consumption and Zero-Waste Recycling Method of Red Mud in Steel Making Process

    Directory of Open Access Journals (Sweden)

    Guoshan Ning

    2018-03-01

    Full Text Available To release the environmental pressure from the massive discharge of bauxite residue (red mud, a novel recycling method of red mud in steel making process was investigated through high-temperature experiments and thermodynamic analysis. The results showed that after the reduction roasting of the carbon-bearing red mud pellets at 1100–1200 °C for 12–20 min, the metallic pellets were obtained with the metallization ratio of ≥88%. Then, the separation of slag and iron achieved from the metallic pellets at 1550 °C, after composition adjustment targeting the primary crystal region of the 12CaO·7Al2O3 phase. After iron removal and composition adjustment, the smelting-separation slag had good smelting performance and desulfurization capability, which meets the demand of sulfurization flux in steel making process. The pig iron quality meets the requirements of the high-quality raw material for steel making. In virtue of the huge scale and output of steel industry, the large-scale consumption and zero-waste recycling method of red mud was proposed, which comprised of the carbon-bearing red mud pellets roasting in the rotary hearth furnace and smelting separation in the electric arc furnace after composition adjustment.

  13. Additive Manufacturing of 17-4 PH Stainless Steel: Post-processing Heat Treatment to Achieve Uniform Reproducible Microstructure

    Science.gov (United States)

    Cheruvathur, Sudha; Lass, Eric A.; Campbell, Carelyn E.

    2016-03-01

    17-4 precipitation hardenable (PH) stainless steel is a useful material when a combination of high strength and good corrosion resistance up to about 315°C is required. In the wrought form, this steel has a fully martensitic structure that can be strengthened by precipitation of fine Cu-rich face-centered cubic phase upon aging. When fabricated via additive manufacturing (AM), specifically laser powder-bed fusion, 17-4 PH steel exhibits a dendritic structure containing a substantial fraction of nearly 50% of retained austenite along with body centered cubic/martensite and fine niobium carbides preferentially aligned along interdendritic boundaries. The effect of post-build thermal processing on the material microstructure is studied in comparison to that of conventionally produced wrought 17-4 PH with the intention of creating a more uniform, fully martensitic microstructure. The recommended stress relief heat treatment currently employed in industry for post-processing of AM 17-4 PH steel is found to have little effect on the as-built dendritic microstructure. It is found that, by implementing the recommended homogenization heat treatment regimen of Aerospace Materials Specification 5355 for CB7Cu-1, a casting alloy analog to 17-4 PH, the dendritic solidification structure is eliminated, resulting in a microstructure containing about 90% martensite with 10% retained austenite.

  14. On the processing, microstructure, mechanical and wear properties of cermet/stainless steel layer composites

    International Nuclear Information System (INIS)

    Farid, Akhtar; Guo Shiju

    2007-01-01

    This study deals with layer composites of carbide reinforcements and stainless steel prepared successfully by powder technology. The layer material consisted of two layers. The top layer consisted of reinforcements (TiC and NbC) and 465 stainless steel as the binder material for the carbides. The bottom layer was entirely of binder material (465 stainless steel). The microstructure of the composite was characterized by scanning electron microscopy. The microstructural study revealed that the top layer (TiC-NbC/465 stainless steel) showed the typical core-rim microstructure of conventional steel bonded cermets and the bottom layer showed the structure of sintered steel. An intermediate layer was found with a gradient microstructure, having a higher carbide content towards the cermet layer and lower carbide content towards the stainless steel layer. The bending strength of the layered material measured in the direction perpendicular to the layer alignment was remarkably high. The variation of strength as a function of the thickness of the bottom layer revealed that the character of the material changed from the cermet, to a layer composite and then towards metallic materials. The wear resistance of the top layer was studied against high speed steel. The wear mechanisms were discussed by means of microscopical observations on the worn surfaces. The wear was severe at higher wear loads and lower TiC content. Microploughing of the stainless steel matrix was found to be the dominant wear mechanism. Heavy microploughing and rapid removal of material from the wear surface was observed at high wear load. The fracture morphologies of the top, bottom and intermediate layers are reported

  15. The effect of various deformation processes on the corrosion behavior of casing and tubing carbon steels in sweet environment

    Science.gov (United States)

    Elramady, Alyaa Gamal

    The aim of this research project is to correlate the plastic deformation and mechanical instability of casing steel materials with corrosion behavior and surface change, in order to identify a tolerable degree of deformation for casing steel materials. While the corrosion of pipeline and casing steels has been investigated extensively, corrosion of these steels in sweet environments with respect to plastic deformation due to bending, rolling, autofrettage, or handling needs more investigation. Downhole tubular expansion of pipes (casings) is becoming standard practice in the petroleum industry to repair damaged casings, shutdown perforations, and ultimately achieve mono-diameter wells. Tubular expansion is a cold-drawing metal forming process, which consists of running conical mandrels through casings either mechanically using a piston or hydraulically by applying a back pressure. This mechanism subjects the pipes to large radial plastic deformations of up to 30 pct. of the inner diameter. It is known that cold-working is a way of strengthening materials such as low carbon steel, but given that this material will be subjected to corrosive environments, susceptibility to stress corrosion cracking (SCC) should be investigated. This research studies the effect of cold-work, in the form of cold-rolling and cold-expansion, on the surface behavior of API 5CT steels when it is exposed to a CO2-containing environment. Cold-work has a pronounced influence on the corrosion behavior of both API 5CT K55 and P110 grade steels. The lowest strength grade steel, API 5CT K55, performed poorly in a corrosive environment in the slow strain rate test. The ductile material exhibited the highest loss in strength and highest susceptibility to stress corrosion cracking in a CO 2-containing environment. The loss in strength declined with cold-rolling, which can be ascribed to the surface compressive stresses induced by cold-work. On the other hand, API 5CT P110 grade steels showed higher

  16. Microstructure and Mechanical Properties of ASTM A743 CA6NM Steel Welded by FCAW Process

    OpenAIRE

    Silva, Rafael de Paula; Faria, Maria Ismenia Sodero Toledo; Almeida, Luiz Fernando Cursino Briet de; Nunes, Carlos Angelo; Vieira, Décio; Borges Júnior, Wanderlei

    2017-01-01

    CA6NM steel is widely used in the manufacture of hydraulic turbines metallic parts, due to its resistance to corrosion and cavitation damage, combined with good weldability and fatigue properties. However, welding of this type of steel is complex and to ensure a minimum residual stress after welding it is necessary perform a post welding heat treatment (PWHT) of the part. This study aims to analyze the effect of a PWHT on the microstructure and mechanical properties of CA6NM steel weld joint ...

  17. Algorithm for prevention of molten steel sticking onto mold in continous casting process

    Directory of Open Access Journals (Sweden)

    Blažević, D.

    2008-01-01

    Full Text Available In continuous casting steel production a significant loss reduction – in terms of scrap material, time and money – can be achieved by developing an appropriate algorithm for the prevention of molten steel sticking onto mould. The logic of such algorithm should be simple and manageable to ensure its practical implementation on a computer system via the usage of thermo sensors. This suggests that both the algorithm and the automated data collection can be implemented by means of applicative software. Despite its simplicity, the algorithm should accurately trace physical phenomena in molten steel.

  18. Fiscal 1999 leading research report. High strain-rate super-plasticity (Leading research); 1999 nendo kosoku chososei kenkyu hokokusho. Sendo kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For solving the global warming problem and constructing the resource recycling society, a demand for highly recyclable light-weight Mg alloys is increasing for energy saving and recycling improvement, in particular, for automobiles and electrical appliances. However, use of Mg materials is limited because its poor workability. This research targets development of the material with a rich recyclability and a rich workability for forming complex shapes, and its working technology. Leading research was made on development of the continuous high-strain rate (more than 10{sup -2}/s) super- plasticity material forming process from raw materials to products of Mg alloys, and establishment of the production technology free from technological barriers. The research result showed that for the recognition of Mg alloy as low- environment load super light-weight industrial material, establishment of the composite resource-saving energy-saving production process including recycling and reusing is necessary at the same time as establishment of the high- strain rate super-plasticity material forming process. (NEDO)

  19. Processing conditions and microstructural features of porous 316L stainless steel components by DMLS

    Energy Technology Data Exchange (ETDEWEB)

    Gu Dongdong [College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, 210016 Nanjing (China)], E-mail: dongdonggu@nuaa.edu.cn; Shen Yifu [College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, 210016 Nanjing (China)

    2008-12-30

    Direct metal laser sintering (DMLS), due to its flexibility in materials and shapes, would be especially interesting to produce complex shaped porous metallic components. In the present work, processing conditions and microstructural characteristics of direct laser sintered porous 316L stainless steel components were studied. It was found that a partial melting mechanism of powders gave a high feasibility in obtaining porous sintered structures possessing porosities of {approx}21-{approx}55%. Linear energy density (LED), which was defined by the ratio of laser power to scan speed, was used to tailor the laser sintering mechanism. A moderate LED of {approx}3400-{approx}6000 J/m and a lower scan speed less than 0.06 m/s proved to be feasible. With the favorable sintering mechanism prevailed, lowering laser power or increasing scan speed, scan line spacing, and powder layer thickness generally led to a higher porosity. Metallurgical mechanisms of pore formation during DMLS were addressed. It showed that the presence of pores was through: (i) the formation of liquid bridges between partially melted particles during laser irradiation; and (ii) the growth of sintering necks during solidification, leaving residual pores between solidified metallic agglomerates.

  20. Processing conditions and microstructural features of porous 316L stainless steel components by DMLS

    Science.gov (United States)

    Gu, Dongdong; Shen, Yifu

    2008-12-01

    Direct metal laser sintering (DMLS), due to its flexibility in materials and shapes, would be especially interesting to produce complex shaped porous metallic components. In the present work, processing conditions and microstructural characteristics of direct laser sintered porous 316L stainless steel components were studied. It was found that a partial melting mechanism of powders gave a high feasibility in obtaining porous sintered structures possessing porosities of ˜21-˜55%. Linear energy density (LED), which was defined by the ratio of laser power to scan speed, was used to tailor the laser sintering mechanism. A moderate LED of ˜3400-˜6000 J/m and a lower scan speed less than 0.06 m/s proved to be feasible. With the favorable sintering mechanism prevailed, lowering laser power or increasing scan speed, scan line spacing, and powder layer thickness generally led to a higher porosity. Metallurgical mechanisms of pore formation during DMLS were addressed. It showed that the presence of pores was through: (i) the formation of liquid bridges between partially melted particles during laser irradiation; and (ii) the growth of sintering necks during solidification, leaving residual pores between solidified metallic agglomerates.

  1. Processing and properties of mechanically alloyed sintered steels with hard inclusions

    International Nuclear Information System (INIS)

    Gutsfeld, C.

    1991-10-01

    The aim of this work was the development of mechanically alloyed sintered steels with inert hard inclusions and their characterisation concerning the mechanical properties and the sliding wear behaviour. For this material concept the hard materials NbC, TiC, TiN and Al 2 O 3 were chosen with volume contents upto 20%. Mechanical alloying of the raw powders is a necessary prerequisit for an extreme fine and homogeneous microstructure and good mechanical and wear properties. Through a connecting powder annealing a conventional powder metallurgical processing with cold pressing and sintering is possible. For the consolidation pressureless liquid phase sintering initiated through phosphorus contents of 0,6% is suitable. Because of the strong hampering of grain growth through the included hard particles sintering densities upto 99% TD are possible with extreme fine microstructures. The mechanical properties can be varied in wide ranges. So tensile strengths of 1150 MPa, elongations at fracture of 17%, hardness of over 800 HV and fatigue strengths of 370 MPa have been reached. Throughout HIP or sinter forging the mechanical properties can be improved furthermore. (orig.) [de

  2. Raman spectroscopy fingerprint of stainless steel-MWCNTs nanocomposite processed by ball-milling

    Directory of Open Access Journals (Sweden)

    Marcos Allan Leite dos Reis

    2018-01-01

    Full Text Available Stainless steel 304L alloy powder and multiwalled carbon nanotubes were mixed by ball-milling under ambient atmosphere and in a broad range of milling times, which spans from 0 to 120 min. Here, we provided spectroscopic signatures for several distinct composites produced, to show that the Raman spectra present interesting splittings of the D-band feature into two main sub-bands, D-left and D-right, together with several other secondary features. The G-band feature also presents multiple splittings that are related to the outer and inner diameter distributions intrinsic to the multiwalled carbon nanotube samples. A discussion about the second order 2D-band (also known as G′-band is also provided. The results reveal that the multiple spectral features observed in the D-band are related to an increased chemical functionalization. A lower content of amorphous carbon at 60 and 90 min of milling time is verified and the G-band frequencies associated to the tubes in the outer diameters distribution is upshifted, which suggests that doping induced by strain is taking place in the milled samples. The results indicate that Raman spectroscopy can be a powerful tool for a fast and non-destructive characterization of carbon nanocomposites used in powder metallurgy manufacturing processes.

  3. Application of thin layer activation technique for monitoring corrosion of carbon steel in hydrocarbon processing environment.

    Science.gov (United States)

    Saxena, R C; Biswal, Jayashree; Pant, H J; Samantray, J S; Sharma, S C; Gupta, A K; Ray, S S

    2018-05-01

    Acidic crude oil transportation and processing in petroleum refining and petrochemical operations cause corrosion in the pipelines and associated components. Corrosion monitoring is invariably required to test and prove operational reliability. Thin Layer Activation (TLA) technique is a nuclear technique used for measurement of corrosion and erosion of materials. The technique involves irradiation of material with high energy ion beam from an accelerator and measurement of loss of radioactivity after the material is subjected to corrosive environment. In the present study, TLA technique has been used to monitor corrosion of carbon steel (CS) in crude oil environment at high temperature. Different CS coupons were irradiated with a 13 MeV proton beam to produce Cobalt-56 radioisotope on the surface of the coupons. The corrosion studies were carried out by subjecting the irradiated coupons to a corrosive environment, i.e, uninhibited straight run gas oil (SRGO) containing known amount of naphthenic acid (NA) at high temperature. The effects of different parameters, such as, concentration of NA, temperature and fluid velocity (rpm) on corrosion behaviour of CS were studied. Copyright © 2018 Elsevier Ltd. All rights reserved.

  4. Optimisation of the mechanical alloying process for odsferritic steels for generation IV reactors application

    International Nuclear Information System (INIS)

    Stanciulescu, M.; Carlan, P.; Mihalache, M.; Abrudeanu, M.

    2016-01-01

    ODS ferritic steels appear as promising materials for fusion and Gen IV fission reactors, offering high temperature performance, corrosion and irradiation resistance and meeting low activation criteria. Mechanical alloying (MA) is a powder metallurgy technique efficient for fabricating advanced materials, and has been used for strengthening structural materials including Fe-Cr alloys. In this paper a high-energy ball mill is used to study the microstructural evolution of 14YW alloy during the mechanical alloying process. The elemental powders are milled at a rotation speed of 250rot/min in cycles of 10min milling and 5min pause, with a ball-to-powder ration of 10:1 and in argon protective atmosphere. After 72 hours milling, the morphology and element distribution of the MA powders is investigated by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) analysis, respectively. It is observed that the particles size increases in the first milling stages and then decreases with the milling time. Changes in the material composition are analysed by X-ray diffraction (DRX). It seems that after milling part of the W remains non-dissolved in the Fe-Cr matrix retarding the solid solution formation. (authors)

  5. Structure changes in steels and hard metal induced by nanosecond and femtosecond laser processing

    Science.gov (United States)

    Dumitru, Gabriel; Romano, Valerio; Weber, Heinz P.; Haefke, Henry; Gerbig, Yvonne; Sentis, Marc L.; Hermann, Joerg; Bruneau, Sebastien

    2003-11-01

    Investigations on the occurrence of structure and hardness changes (for two sorts of steel and for a hard metal substrate) in the immediate vicinity of laser induced craters are presented in this work. Experiments with femtosecond pulses were performed in air with a Ti:sapphire laser (800 nm, 100 fs) at mean fluences of 2, 5 and 10 J/cm2. Series of microcraters were induced with 100 to 5,000 laser pulses per hole. Experiments with similar fluences, but 10 to 40 pules per hole, were performed on the same materials using a Nd:YAG delivering 100 ns pulese. After laser irradiation, cuts were made through the processed samples and the changes occurred in the crystalline structure of the target materials were evidenced by metallographical analysis of the resulting cross-sections. Hardness measurements were performed in points situated in the immediate vicinity of the laser-induced pores. Affected zones in the material surrounding laser induced pores were always found in the ns-regime, however with different properties for various laser parameters. In the fs-regime, zones of modified materials were also found and in such zones a significant hardness increasing was evidenced; the limit of the low fluences regime, where no structure changes occurred, was found to be slightly above 2 J/cm2.

  6. Raman spectroscopy fingerprint of stainless steel-MWCNTs nanocomposite processed by ball-milling

    Science.gov (United States)

    dos Reis, Marcos Allan Leite; Barbosa Neto, Newton Martins; de Sousa, Mário Edson Santos; Araujo, Paulo T.; Simões, Sónia; Vieira, Manuel F.; Viana, Filomena; Loayza, Cristhian R. L.; Borges, Diego J. A.; Cardoso, Danyella C. S.; Assunção, Paulo D. C.; Braga, Eduardo M.

    2018-01-01

    Stainless steel 304L alloy powder and multiwalled carbon nanotubes were mixed by ball-milling under ambient atmosphere and in a broad range of milling times, which spans from 0 to 120 min. Here, we provided spectroscopic signatures for several distinct composites produced, to show that the Raman spectra present interesting splittings of the D-band feature into two main sub-bands, D-left and D-right, together with several other secondary features. The G-band feature also presents multiple splittings that are related to the outer and inner diameter distributions intrinsic to the multiwalled carbon nanotube samples. A discussion about the second order 2D-band (also known as G'-band) is also provided. The results reveal that the multiple spectral features observed in the D-band are related to an increased chemical functionalization. A lower content of amorphous carbon at 60 and 90 min of milling time is verified and the G-band frequencies associated to the tubes in the outer diameters distribution is upshifted, which suggests that doping induced by strain is taking place in the milled samples. The results indicate that Raman spectroscopy can be a powerful tool for a fast and non-destructive characterization of carbon nanocomposites used in powder metallurgy manufacturing processes.

  7. Steel surface treatment by a dual process of ion nitriding and thermal shock

    International Nuclear Information System (INIS)

    Feugeas, J.N.; Gomez, B.J.; Nachez, L.; Lesage, J.

    2003-01-01

    Samples of AISI 4140 steel were surface treated under two different processes: ion nitriding and high energy pulsed plasma irradiation. Ion nitriding was performed with a 100 Hz square wave glow discharge, in an atmosphere of an 80% N 2 and 20% H 2 mixture, under a total pressure of 5.6 mbar. Pulsed plasma irradiation consisted in the surface irradiation with a predetermined number of pulses of high energy and short duration argon plasmas, accelerated in a Z-Pinch experiment. Each pulse can induce high temperatures in a short time (<200 ns), followed by an also fast (∼10 μs) cooling down. The samples, ion nitrided and post-irradiated with pulsed plasmas showed important surface property improvements with respect to samples subjected only to ion nitriding. Those improvements consisted of an increase in the thickness of the hardened layer, and in a reduction of the micro-hardness gradient. These results show a complex surface layer structure that improves the support base for loads, reducing the probability of surface layer loosening

  8. Steel surface treatment by a dual process of ion nitriding and thermal shock

    Energy Technology Data Exchange (ETDEWEB)

    Feugeas, J.N.; Gomez, B.J.; Nachez, L.; Lesage, J

    2003-01-22

    Samples of AISI 4140 steel were surface treated under two different processes: ion nitriding and high energy pulsed plasma irradiation. Ion nitriding was performed with a 100 Hz square wave glow discharge, in an atmosphere of an 80% N{sub 2} and 20% H{sub 2} mixture, under a total pressure of 5.6 mbar. Pulsed plasma irradiation consisted in the surface irradiation with a predetermined number of pulses of high energy and short duration argon plasmas, accelerated in a Z-Pinch experiment. Each pulse can induce high temperatures in a short time (<200 ns), followed by an also fast ({approx}10 {mu}s) cooling down. The samples, ion nitrided and post-irradiated with pulsed plasmas showed important surface property improvements with respect to samples subjected only to ion nitriding. Those improvements consisted of an increase in the thickness of the hardened layer, and in a reduction of the micro-hardness gradient. These results show a complex surface layer structure that improves the support base for loads, reducing the probability of surface layer loosening.

  9. Aging Behaviour and Mechanical Performance of 18-Ni 300 Steel Processed by Selective Laser Melting

    Directory of Open Access Journals (Sweden)

    Riccardo Casati

    2016-09-01

    Full Text Available An 18-Ni 300 grade maraging steel was processed by selective laser melting and an investigation was carried out on microstructural and mechanical behaviour as a function of aging condition. Owing to the rapid cooling rate, the as-built alloy featured a full potential for precipitate strengthening, without the need of a solution treatment prior to aging. The amount of reversed austenite found in the microstructure increased after aging and revealed to depend on aging temperature and time. Similarly to the corresponding wrought counterpart, also in the selective laser-melted 18-Ni 300 alloy, aging promoted a dramatic increase in strength with respect to the as-built condition and a drop in tensile ductility. No systematic changes were found in tensile properties as a function of measured amount of austenite. It is proposed that the submicrometric structure and the phase distribution inherited by the rapid solidification condition brought by selective laser melting are such that changes in tensile strength and ductility are mainly governed by the effects brought by the strengthening precipitates, whereas the concurrent reversion of the γ-Fe phase in different amounts seems to play a minor role.

  10. Processing conditions and microstructural features of porous 316L stainless steel components by DMLS

    International Nuclear Information System (INIS)

    Gu Dongdong; Shen Yifu

    2008-01-01

    Direct metal laser sintering (DMLS), due to its flexibility in materials and shapes, would be especially interesting to produce complex shaped porous metallic components. In the present work, processing conditions and microstructural characteristics of direct laser sintered porous 316L stainless steel components were studied. It was found that a partial melting mechanism of powders gave a high feasibility in obtaining porous sintered structures possessing porosities of ∼21-∼55%. Linear energy density (LED), which was defined by the ratio of laser power to scan speed, was used to tailor the laser sintering mechanism. A moderate LED of ∼3400-∼6000 J/m and a lower scan speed less than 0.06 m/s proved to be feasible. With the favorable sintering mechanism prevailed, lowering laser power or increasing scan speed, scan line spacing, and powder layer thickness generally led to a higher porosity. Metallurgical mechanisms of pore formation during DMLS were addressed. It showed that the presence of pores was through: (i) the formation of liquid bridges between partially melted particles during laser irradiation; and (ii) the growth of sintering necks during solidification, leaving residual pores between solidified metallic agglomerates.

  11. Wear of Cutting Tool with Excel Geometry in Turning Process of Hardened Steel

    Science.gov (United States)

    Samardžiová, Michaela

    2016-09-01

    This paper deals with hard turning using a cutting tool with Xcel geometry. This is one of the new geometries, and there is not any information about Xcel wear in comparison to the conventional geometry. It is already known from cutting tools producers that using the Xcel geometry leads to higher quality of machined surface, perticularly surface roughness. It is possible to achieve more than 4 times lower Ra and Rz values after turning than after using conventional geometry with radius. The workpiece material was 100Cr6 hardened steel with hardness of 60 ± 1 HRC. The machine used for the experiment was a lathe with counter spindle DMG CTX alpha 500, which is located in the Centre of Excellence of 5-axis Machining at the Faculty of Materials Science and Technology in Trnava. The cutting tools made by CBN were obtained from Sandvik COROMANT Company. The aim of this paper is to investigate the cutting tool wear in hard turning process by the Xcel cutting tool geometry.

  12. Effect of Various SPD Techniques on Structure and Superplastic Deformation of Two Phase MgLiAl Alloy

    Science.gov (United States)

    Dutkiewicz, Jan; Bobrowski, Piotr; Rusz, Stanislav; Hilser, Ondrej; Tański, Tomasz A.; Borek, Wojciech; Łagoda, Marek; Ostachowski, Paweł; Pałka, Paweł; Boczkal, Grzegorz; Kuc, Dariusz; Mikuszewski, Tomasz

    2018-03-01

    MgLiAl alloy containing 9 wt% Li and 1.5% Al composed of hexagonal α and bcc β phases was cast under protecting atmosphere and hot extruded. Various methods of severe plastic deformation were applied to study their effect on structure and grain refinement. Rods were subjected to 1-3 passes of Twist Channel Angular Pressing TCAP (with helical component), cyclic compression to total strain ɛ = 5 using MAXStrain Gleeble equipment, both performed at temperature interval 160-200 °C and, as third SPD method, KOBO type extrusion at RT. The TCAP pass resulted in grain refinement of α phase from 30 μm down to about 2 μm and that of β phase from 12 to 5 μm. Maxstrain cycling 10 × up to ɛ = 5 led to much finer grain size of 300 nm. KOBO method performed at RT caused average grain size refinement of α and β phases down to about 1 μm. Hardness of alloy decreased slightly with increasing number of TCAP passes due to increase of small void density. It was higher after MAXStrain cycling and after KOBO extrusion. TEM studies after TCAP passes showed higher dislocation density in the β region than in the α phase. Crystallographic relationship (001) α|| (110) β indicated parallel positioning of slip planes of both phases. Electron diffraction technique confirmed increase of grain misorientation with number of TCAP passes. Stress/strain curves recorded at temperature 200 °C showed superplastic forming after 1st and 3rd TCAP passes with better superplastic properties due to higher elongation with increasing number of passes. Values of strain rate sensitivity coefficient m were calculated at 0.29 after 3rd TCAP pass for strain rate range 10-5 to 5 × 10-3 s-1. Deformation by MAXStrain cycling caused much more effective grain refinement with fine microtwins in α phase. Superplastic deformation was also observed in alloy deformed by KOBO method, however the value of m = 0.21 was obtained at lower temperature of deformation equal to 160 °C and deformation rate in the

  13. Processing of low carbon steel plate and hot strip—an overview

    Indian Academy of Sciences (India)

    Unknown

    hybrid computer modelling is used for production of strip products with tailor made properties. Although there ..... Thanks are due to the management of SAIL for support and to ... Houdremont E 1956 Handbook of special steels (Berlin: Springer ...

  14. RESEARCH OF INFLUENCE OF THE HIGH-SPEED THERMAL PROCESSING REGIMES ON STRUCTURE AND MECHANICAL PROPERTIES OF PIPE STEEL 32G2

    Directory of Open Access Journals (Sweden)

    A. I. Gordienko

    2012-01-01

    Full Text Available Researches on influence of high-speed heating temperature, regimes of cooling and temperature of abatement on structure and mechanical properties of pipe steel 32G2 are carried out. Recommendations on the regimes of high-speed thermal processing of steel 32G2 which can be used at manufacturing of seamless pipes are given.

  15. Contribution to the metallurgy of welding processes in stainless ferritic-austenitic (duplex) steels

    International Nuclear Information System (INIS)

    Perteneder, E.; Toesch, J.; Rabensteiner, G.

    1989-01-01

    Duplex steels have a ferritic austenitic structure. Therefore, to obtain a successful welding, special metallurgical regulations must be observed. The effect of energy per unit length and plate thickness onto the heat influence zone in case of manual arc welding is examined. Practice-oriented instructions for the welding technique to be applied are deduced from the results. Finally, the effect of the alloy composition onto the welding capacity of duplex steels is examined. (orig.) [de

  16. Magnetic Properties and Structure of Non-Oriented Electrical Steel Sheets after Different Shape Processing

    Czech Academy of Sciences Publication Activity Database

    Bulín, Tomáš; Švábenská, Eva; Hapla, Miroslav; Ondrůšek, Č.; Schneeweiss, Oldřich

    2017-01-01

    Roč. 131, č. 4 (2017), s. 819-821 ISSN 0587-4246. [CSMAG 2016 - Czech and Slovak Conference on Magnetism /16./. Košice, 13.06.2016-17.06.2016] R&D Projects: GA TA ČR(CZ) TE02000232 Institutional support: RVO:68081723 Keywords : Magnetic properties * Silicon steel * Steel sheet Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 0.469, year: 2016

  17. Modelling of degradation processes in creep resistant steels through accelerated creep tests after long-term isothermal ageing

    Energy Technology Data Exchange (ETDEWEB)

    Sklenicka, V.; Kucharova, K.; Svoboda, M.; Kroupa, A.; Kloc, L. [Academy of Sciences of the Czech Republic, Brno (Czech Republic). Inst. of Physics of Materials; Cmakal, J. [UJP PRAHA a.s., Praha-Zbraslav (Czech Republic)

    2010-07-01

    Creep behaviour and degradation of creep properties of creep resistant materials are phenomena of major practical relevance, often limiting the lives of components and structures designed to operate for long periods under stress at elevated and/or high temperatures. Since life expectancy is, in reality, based on the ability of the material to retain its high-temperature creep strength for the projected designed life, methods of creep properties assessment based on microstructural evolution in the material during creep rather than simple parametric extrapolation of short-term creep tests are necessary. In this paper we will try to further clarify the creep-strength degradation of selected advanced creep resistant steels. In order to accelerate some microstructural changes and thus to simulate degradation processes in long-term service, isothermal ageing at 650 C for 10 000 h was applied to P91 and P23 steels in their as-received states. The accelerated tensile creep tests were performed at temperature 600 C in argon atmosphere on all steels both in the as-received state and after long-term isothermal ageing, in an effort to obtain a more complete description of the role of microstructural stability in high temperature creep of these steels. Creep tests were followed by microstructural investigations by means of both transmission and scanning electron microscopy and by the thermodynamic calculations. The applicability of the accelerated creep tests was verified by the theoretical modelling of the phase equilibria at different temperatures. It is suggested that under restructed oxidation due to argon atmosphere microstructural instability is the main detrimental process in the long-term degradation of the creep rupture strength of these steels. (orig.)

  18. Processing of a new high strength high toughness steel with duplex microstructure (Ferrite + Austenite)

    International Nuclear Information System (INIS)

    Martis, Codrick J.; Putatunda, Susil K.; Boileau, James

    2013-01-01

    Highlights: ► This new steel has exceptional combination of high strength and fracture toughness. ► Austempering treatment resulted in a very fine scale bainitic ferrite microstructure. ► As the austempering temperature increases yield strength and toughness decreases. ► Maximum fracture toughness of 105 MPa √m is obtained after austempering at 371 °C. ► A relationship between fracture toughness and the parameter σ y (X γ C γ ) 1/2 was observed. - Abstract: In this investigation a new third generation advanced high strength steel (AHSS) has been developed. This steel was synthesized by austempering of a low carbon and low alloy steel with high silicon content. The influence of austempering temperature on the microstructure and the mechanical properties including the fracture toughness of this steel was also examined. Compact tension and cylindrical tensile specimens were prepared from a low carbon low alloy steel and were initially austenitized at 927 °C for 2 h and then austempered in the temperature range between 371 °C and 399 °C to produce different microstructures. The microstructures were characterized by X-ray diffraction, scanning electron microscopy and optical metallography. Test results show that the austempering heat treatment has resulted in a microstructure consisting of very fine scale bainitic ferrite and austenite. A combination of very high tensile strength of 1388 MPa and fracture toughness of 105 MPa √m was obtained after austempering at 371 °C

  19. Application of processing maps in the optimization of the parameters of a hot working process. Part 2. Processing maps of a microalloyed medium carbon steel

    International Nuclear Information System (INIS)

    Al Omar, A.; Cabrera, J.M.; Prado, J.M.

    1997-01-01

    Part 1 of this work presents a revision of the general characteristics of the so called dynamic materials model on which processing maps are developed. In this part following the methodology described in part 1, processing maps of a microalloyed medium carbon steel are developed over a temperature range varying from 900 to 1.150 degree centigree at different true strain rates ranging from 10''-4 to 10s''-1. The analysis of these maps revealed a domain of dynamic recrystallization centred at about 1.1.50 degree centigree and strain rate 10 s''-1 and a domain of dynamic recovery centred at 900 degree centigree and 0,1 s''-1. (Author) 20 refs

  20. Welding fumes from stainless steel gas metal arc processes contain multiple manganese chemical species.

    Science.gov (United States)

    Keane, Michael; Stone, Samuel; Chen, Bean

    2010-05-01

    Fumes from a group of gas metal arc welding (GMAW) processes used on stainless steel were generated using three different metal transfer modes and four different shield gases. The objective was to identify and measure manganese (Mn) species in the fumes, and identify processes that are minimal generators of Mn species. The robotic welding system was operated in short-circuit (SC) mode (Ar/CO2 and He/Ar), axial spray (AXS) mode (Ar/O2 and Ar/CO2), and pulsed axial-spray (PAXS) mode (Ar/O2). The fumes were analyzed for Mn by a sequential extraction process followed by inductively coupled plasma-atomic emission spectroscopy (ICP-AES) analysis, and by X-ray diffraction (XRD). Total elemental Mn, iron (Fe), chromium (Cr) and nickel (Ni) were separately measured after aqua regia digestion and ICP-AES analysis. Soluble Mn2+, Fe2+, Fe3+, and Ni2+ in a simple biological buffer (phosphate-buffered saline) were determined at pH 7.2 and 5.0 after 2 h incubation at 37 C by ion chromatography. Results indicate that Mn was present in soluble form, acid-soluble form, and acid-soluble form after reduction by hydroxylamine, which represents soluble Mn0 and Mn2+ compounds, other Mn2+ compounds, and (Mn3+ and Mn4+) compounds, respectively. The dominant fraction was the acid-soluble Mn2+ fraction, but results varied with the process and shield gas. Soluble Mn mass percent in the fume ranged from 0.2 to 0.9%, acid-soluble Mn2+ compounds ranged from 2.6 to 9.3%, and acid plus reducing agent-soluble (Mn3+ and Mn4+) compounds ranged from 0.6 to 5.1%. Total Mn composition ranged from 7 to 15%. XRD results showed fumes had a crystalline content of 90-99% Fe3O4, and showed evidence of multiple Mn oxides, but overlaps and weak signals limited identification. Small amounts of the Mn2+ in the fume (welding process. Mn generation rates for the fractions were tabulated, and the influence of ozone is discussed. The conclusions are that exposures to welding fumes include multiple Mn species, both

  1. The mechanical properties and microstructures of vanadium bearing high strength dual phase steels processed with continuous galvanizing line simulations

    Science.gov (United States)

    Gong, Yu

    For galvanized or galvannealed steels to be commercially successful, they must exhibit several attributes: (i) easy and inexpensive processing in the hot mill, cold mill and on the coating line, (ii) high strength with good formability and spot weldability, and (iii) good corrosion resistance. At the beginning of this thesis, compositions with a common base but containing various additions of V or Nb with or without high N were designed and subjected to Gleeble simulations of different galvanizing(GI), galvannealing(GA) and supercooling processing. The results revealed the phase balance was strongly influenced by the different microalloying additions, while the strengths of each phase were somewhat less affected. Our research revealed that the amount of austenite formed during intercritical annealing can be strongly influenced by the annealing temperature and the pre-annealing conditions of the hot band (coiling temperature) and cold band (% cold reduction). In the late part of this thesis, the base composition was a low carbon steel which would exhibit good spot weldability. To this steel were added two levels of Cr and Mo for strengthening the ferrite and increasing the hardenability of intercritically formed austenite. Also, these steels were produced with and without the addition of vanadium in an effort to further increase the strength. Since earlier studies revealed a relationship between the nature of the starting cold rolled microstructure and the response to CGL processing, the variables of hot band coiling temperature and level of cold reduction prior to annealing were also studied. Finally, in an effort to increase strength and ductility of both the final sheet (general formability) and the sheared edges of cold punched holes (local formability), a new thermal path was developed that replaced the conventional GI ferrite-martensite microstructure with a new ferrite-martensite-tempered martensite and retained austenite microstructure. The new

  2. Resistance Upset Welding of ODS Steel Fuel Claddings—Evaluation of a Process Parameter Range Based on Metallurgical Observations

    Directory of Open Access Journals (Sweden)

    Fabien Corpace

    2017-08-01

    Full Text Available Resistance upset welding is successfully applied to Oxide Dispersion Strengthened (ODS steel fuel cladding. Due to the strong correlation between the mechanical properties and the microstructure of the ODS steel, this study focuses on the consequences of the welding process on the metallurgical state of the PM2000 ODS steel. A range of process parameters is identified to achieve operative welding. Characterizations of the microstructure are correlated to measurements recorded during the welding process. The thinness of the clad is responsible for a thermal unbalance, leading to a higher temperature reached. Its deformation is important and may lead to a lack of joining between the faying surfaces located on the outer part of the join which can be avoided by increasing the dissipated energy or by limiting the clad stick-out. The deformation and the temperature reached trigger a recrystallization phenomenon in the welded area, usually combined with a modification of the yttrium dispersion, i.e., oxide dispersion, which can damage the long-life resistance of the fuel cladding. The process parameters are optimized to limit the deformation of the clad, preventing the compactness defect and the modification of the nanoscale oxide dispersion.

  3. Development of ultrafine ferritic sheaves/plates in SAE 52100 steel for enhancement of strength by controlled thermomechanical processing

    Energy Technology Data Exchange (ETDEWEB)

    Chakraborty, J. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur, W.B. 721 302 (India); Scientific Services and Research and Development, Tata Steel, Jamshedpur 831 001, Jharkhand (India); Manna, I., E-mail: imanna@metal.iitkgp.ernet.in [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur, W.B. 721 302 (India); Central Glass and Ceramic Research Institute (CGCRI), Council of Scientific and Industrial Research (CSIR), 196 Raja S C Mullick Road, Jadavpur, Kolkata 700032 (India)

    2012-06-30

    Highlights: Black-Right-Pointing-Pointer Ultrafine bainite + martensite duplex microstructure developed in SAE 52100 steel. Black-Right-Pointing-Pointer Thermomechanical processing modifies size + morphology of bainitic ferrite. Black-Right-Pointing-Pointer Processing involves hot deformation prior to/during/after austenitizing. Black-Right-Pointing-Pointer Significant improvement in mechanical strength achieved. Black-Right-Pointing-Pointer Similar study on high carbon, low alloy steel not reported in the literature. - Abstract: The present study attempts to tailor the size, morphology and distribution of the ferrite needles/sheaves by thermomechanical processing and develop an ultrafine ferrite + martensite duplex microstructure for enhancement of strength and toughness in SAE 52100 steel. The thermo-mechanical routine included 5% hot deformation before, during or after austenitizing at 950 Degree-Sign C for 15 min followed by austempering at 270 Degree-Sign C for 30 min and subsequent water quenching to room temperature. Optical/electron microscopy along with X-ray diffraction was used to quantitatively monitor the size, morphology and distribution of the phase or phase aggregate. Significant improvement in nanohardness, wear resistance and elastic modulus and was observed in samples subjected to thermomechanical processing, as compared to that following the same austenitizing and austempering routine without hot deformation at any stage. However, improvement in the bulk mechanical property due to the present thermo-mechanical is lower than that obtained in our earlier study comprising cold deformation prior to austenitizing and austempering.

  4. Impact of the interaction of material production and mechanical processing on the magnetic properties of non-oriented electrical steel

    Science.gov (United States)

    Leuning, Nora; Steentjes, Simon; Stöcker, Anett; Kawalla, Rudolf; Wei, Xuefei; Dierdorf, Jens; Hirt, Gerhard; Roggenbuck, Stefan; Korte-Kerzel, Sandra; Weiss, Hannes A.; Volk, Wolfram; Hameyer, Kay

    2018-04-01

    Thin laminations of non-grain oriented (NO) electrical steels form the magnetic core of rotating electrical machines. The magnetic properties of these laminations are therefore key elements for the efficiency of electric drives and need to be fully utilized. Ideally, high magnetization and low losses are realized over the entire polarization and frequency spectrum at reasonable production and processing costs. However, such an ideal material does not exist and thus, achievable magnetic properties need to be deduced from the respective application requirements. Parameters of the electrical steel such as lamination thickness, microstructure and texture affect the magnetic properties as well as their polarization and frequency dependence. These structural features represent possibilities to actively alter the magnetic properties, e.g., magnetization curve, magnetic loss or frequency dependence. This paper studies the influence of production and processing on the resulting magnetic properties of a 2.4 wt% Si electrical steel. Aim is to close the gap between production influence on the material properties and its resulting effect on the magnetization curves and losses at different frequencies with a strong focus on occurring interdependencies between production and mechanical processing. The material production is realized on an experimental processing route that comprises the steps of hot rolling, cold rolling, annealing and punching.

  5. Impact of the interaction of material production and mechanical processing on the magnetic properties of non-oriented electrical steel

    Directory of Open Access Journals (Sweden)

    Nora Leuning

    2018-04-01

    Full Text Available Thin laminations of non-grain oriented (NO electrical steels form the magnetic core of rotating electrical machines. The magnetic properties of these laminations are therefore key elements for the efficiency of electric drives and need to be fully utilized. Ideally, high magnetization and low losses are realized over the entire polarization and frequency spectrum at reasonable production and processing costs. However, such an ideal material does not exist and thus, achievable magnetic properties need to be deduced from the respective application requirements. Parameters of the electrical steel such as lamination thickness, microstructure and texture affect the magnetic properties as well as their polarization and frequency dependence. These structural features represent possibilities to actively alter the magnetic properties, e.g., magnetization curve, magnetic loss or frequency dependence. This paper studies the influence of production and processing on the resulting magnetic properties of a 2.4 wt% Si electrical steel. Aim is to close the gap between production influence on the material properties and its resulting effect on the magnetization curves and losses at different frequencies with a strong focus on occurring interdependencies between production and mechanical processing. The material production is realized on an experimental processing route that comprises the steps of hot rolling, cold rolling, annealing and punching.

  6. Optimization of the cold processing of 15-15Ti AIM1 austenitic steel cladding tubes

    International Nuclear Information System (INIS)

    Courtin, Laurine

    2015-01-01

    In order to face the next century energy demand growth, the worldwide development of the 4. generation of nuclear reactors is considered. The construction of a sodium-cooled fast reactor prototype (ASTRID) is currently envisaged at the CEA. The reference material selected for the fuel cladding of its first core is the 15-15Ti-AIM1 austenitic steel (Austenitic Improved Material). The goal of this PhD thesis work is to investigate the different ways of optimization for the cold working steps undergone by the claddings during their manufacture in order to improve their swelling resistance. The main investigations are focused on the conditions of the cold-working steps and the thermal treatments applied throughout the shaping of the claddings, especially of the last solution annealing treatment. The effects of these parameters on the microstructure are investigated (structural refinement, precipitation and the additive elements dissolution and arrangement of the dislocations). This study is divided into three main steps: An analysis of the fabrication routes applied in the past along with the study of the 'cold-work' and the thermal treatments conditions; An assessment of new shaping processes, such as the 'cold-pilgering' and the hammering, in order to verify the conformity of the manufactured tubes with respect to the required specifications; An attempt of optimization of the cold-work routes and the microstructure of the final material. The results of microstructure characterization and the mechanical behavior allow envisaging favorably the use of an alternative process such as the cold pilgering to manufacture claddings. (author) [fr

  7. INVESTIGATION OF LAUNCHING PROCESS FOR STEEL REINFORCED CONCRETE FRAMEWORK OF LARGE BRIDGES

    Directory of Open Access Journals (Sweden)

    V. A. Grechukhin

    2017-01-01

    Full Text Available Bridges are considered as the most complicated, labour-consuming and expensive components in roadway network of the Republic of Belarus. So their construction and operation are to be carried out at high technological level. One of the modern industrial methods is a cyclic longitudinal launching of large frameworks which provide the possibility to reject usage of expensive auxiliary facilities and reduce a construction period. There are several variants of longitudinal launching according to shipping conditions and span length: without launching girder, with launching girder, with top strut-framed beam in the form of cable-stayed system, with strut-framed beam located under span. While using method for the cyclic longitudinal launching manufacturing process of span is concentrated on the shore. The main task of the investigations is to select economic, quick and technologically simple type of the cyclic longitudinal launching with minimum resource- and labour inputs. Span launching has been comparatively analyzed with temporary supports being specially constructed within the span and according to capital supports with the help of launching girder. Conclusions made on the basis of calculations for constructive elements of span according to bearing ability of element sections during launching and also during the process of reinforced concrete plate grouting and at the stage of operation have shown that span assembly with application of temporary supports does not reduce steel spread in comparison with the variant excluding them. Results of the conducted investigations have been approbated in cooperation with state enterprise “Belgiprodor” while designing a bridge across river Sozh.

  8. Concurrent microstructural evolution of ferrite and austenite in a duplex stainless steel processed by high-pressure torsion

    International Nuclear Information System (INIS)

    Cao, Y.; Wang, Y.B.; An, X.H.; Liao, X.Z.; Kawasaki, M.; Ringer, S.P.; Langdon, T.G.; Zhu, Y.T.

    2014-01-01

    A duplex stainless steel with approximately equal volume fractions of ferrite and austenite was processed by high-pressure torsion. Nano-indentation, electron backscatter diffraction and transmission electron microscopy were used to investigate the hardness and microstructure evolutions of the steel. Despite the different strain-hardening rates of individual ferrite and austenite, the microstructures of the two phases evolved concurrently in such a way that the neighbouring two phases always maintained similar hardness. While the plastic deformation and grain refinement of ferrite occurred mainly via dislocation activities, the plastic deformation and grain refinement process of austenite were more complicated and included deformation twinning and de-twinning in coarse grains, grain refinement by twinning and dislocation–twin interactions, de-twinning in ultrafine grains and twin boundary subdivision

  9. In Situ Investigation of the Iron Carbide Precipitation Process in a Fe-C-Mn-Si Q&P Steel

    Directory of Open Access Journals (Sweden)

    Sébastien Y. P. Allain

    2018-06-01

    Full Text Available Quenching and Partitioning (Q&P steels are promising candidates for automotive applications because of their lightweight potential. Their properties depend on carbon enrichment in austenite which, in turn, is strongly influenced by carbide precipitation in martensite during quenching and partitioning treatment. In this paper, by coupling in situ High Energy X-Ray Diffraction (HEXRD experiments and Transmission Electron Microscopy (TEM, we give some clarification regarding the precipitation process of iron carbides in martensite throughout the Q&P process. For the first time, precipitation kinetics was followed in real time. It was shown that precipitation starts during the reheating sequence for the steel studied. Surprisingly, the precipitated fraction remains stable all along the partitioning step at 400 °C. Furthermore, the analyses enable the conclusion that the iron carbides are most probably eta carbides. The presence of cementite was ruled out, while the presence of several epsilon carbides cannot be strictly excluded.

  10. Processing, Microstructures and Properties of a Dual Phase Precipitation-Hardening PM Stainless Steel

    Science.gov (United States)

    Schade, Christopher

    To improve the mechanical properties of PM stainless steels in comparison with their wrought counterparts, a PM stainless steel alloy was developed which combines a dual-phase microstructure with precipitation-hardening. The use of a mixed microstructure of martensite and ferrite results in an alloy with a combination of the optimum properties of each phase, namely strength and ductility. The use of precipitation hardening via the addition of copper results in additional strength and hardness. A range of compositions was studied in combination with various sintering conditions to determine the optimal thermal processing to achieve the desired microstructure. The microstructure could be varied from predominately ferrite to one containing a high percentage of martensite by additions of copper and a variation of the sintering temperature before rapid cooling. Mechanical properties (transverse rupture strength (TRS), yield strength, tensile strength, ductility and impact toughness) were measured as a function of the v/o ferrite in the microstructure. A dual phase alloy with the optimal combination of properties served as the base for introducing precipitation hardening. Copper was added to the base alloy at various levels and its effect on the microstructure and mechanical properties was quantified. Processing at various sintering temperatures led to a range of microstructures; dilatometry was used utilized to monitor and understand the transformations and the formation of the two phases. The aging process was studied as a function of temperature and time by measuring TRS, yield strength, tensile strength, ductility, impact toughness and apparent hardness. It was determined that optimum aging was achieved at 538°C for 1h. Aging at slightly lower temperatures led to the formation of carbides, which contributed to reduced hardness and tensile strength. As expected, at the peak aging temperature, an increase in yield strength and ultimate tensile strength as well as

  11. Effect of Deoxidation Process on Inclusion and Fatigue Performance of Spring Steel for Automobile Suspension

    Science.gov (United States)

    Hu, Yang; Chen, Weiqing; Wan, Changjie; Wang, Fangjun; Han, Huaibin

    2018-04-01

    55SiCrA spring steel was smelted in a vacuum induction levitation furnace. The liquid steel was treated by Si deoxidation, Al modification with Ca treatment and Al modification, and the steel samples were obtained with deformable Al2O3-SiO2-CaO-MgO inclusions closely contacted with steel matrix, Al2O3-CaO-CaS-SiO2-MgO inclusions surrounded by small voids or Al2O3(> 80 pct)-SiO2-CaO-MgO inclusions surrounded by big voids, respectively. Effect of three types of inclusions on steel fatigue cracks was studied. The perpendicular and transverse fatigue cracks around the three types of inclusions leading to fracture were found to vary in behavior. Under the applied stress amplitude of 775 MPa, the fatigue lives of the three spring steels decreased from 4.0 × 107 to 3.8 × 107, and to 3.1 × 107 cycles. For the applied stress amplitude of 750 MPa, the fatigue lives of the three spring steels decreased from 5.2 × 107 to 4.1 × 107, and to 3.4 × 107 cycles. Based on the voids around inclusions, the equivalent size of initial fatigue crack has been newly defined as √ {{{area}_{inclusion} }/{(1 - {CC)}}} , where the contraction coefficient CC of inclusion was introduced. A reliable forecast model of the critical size of inclusion leading to fracture was established by the incorporation of actual width b inclusion or diameter d inclusion of internal inclusion; the model prediction was found to be in agreement with experimental results.

  12. Process for testing noise emission from containers or pipelines made of steel, particularly for nuclear reactor plants

    International Nuclear Information System (INIS)

    Votava, E.; Stipsits, G.; Sommer, R.

    1982-01-01

    In a process for noise emission testing of steel containers or pipelines, particularly for testing primary circuit components of nuclear reactor plants, measuring sensors and/or associated electronic amplifiers are used, which are tuned for receiving the frequency band of the sound emission spectrum above a limiting frequency f G , but are limited or non-resonant for frequency bands less than f G . (orig./HP) [de

  13. Through-process characterization of local anisotropy of Non-oriented electrical steel using magnetic Barkhausen noise

    Science.gov (United States)

    He, Youliang; Mehdi, Mehdi; Hilinski, Erik J.; Edrisy, Afsaneh

    2018-05-01

    Magnetic Barkhausen noise (MBN) signals were measured on a non-oriented electrical steel through all the thermomechanical processing stages, i.e. hot rolling, hot band annealing, cold rolling and final annealing. The temperature of the final annealing was varied from 600 °C to 750 °C so that the steel consisted of partially or completely recrystallized microstructures and different levels of residual stresses. The angular MBNrms (root mean square) values were compared to the texture factors in the same directions, the latter being calculated from the crystallographic texture measured by electron backscatter diffraction (EBSD). It was found that, in the cold-rolled, hot-rolled and completely recrystallized steels, the angular MBNrms followed a cosine function with respect to the angle of magnetization, while in partially recrystallized state such a relation does not exist. After cold rolling, the maximum MBNrms was observed in the rolling direction (RD) and the minimum MBNrms was in the transverse direction (TD), which was inconsistent with the magnetocrystalline anisotropy as indicated by the texture factor. After hot rolling, the maximum and minimum MBNrms values were observed in the TD and RD, respectively, exactly opposite to the cold-rolled state. If the steel was completely recrystallized, the maximum MBNrms was normally observed at a direction that was 15-30° from the minimum texture factor. If the steel was partially recrystallized, both the magnetocrystalline anisotropy of the material and the residual stress contributed to the angular MBNrms, which resulted in the deviation of the relationship from a cosine function. The relative strength of the two factors determined which factor would dominate the overall magnetic anisotropy.

  14. Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

    Energy Technology Data Exchange (ETDEWEB)

    He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON (Canada); Hilinski, Erik J. [Formerly Research and Technology Centre, United States Steel Corporation, Munhall, PA (United States); Now Tempel Steel Co., Chicago, IL (United States)

    2016-05-01

    Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture. - Highlights: • The cold rolling direction is inclined an angle to the hot rolling direction. • The deformation and annealing textures are both changed by the inclined rolling. • Magnetic quality of texture is improved at specific inclination angles. • Low silicon steel is more sensitive in texture change than high silicon steel. • High frequency core loss does not follow the computed magnetic quality of texture.

  15. Modelling and simulation of the influence of forming processes on the structural behavior of high strength steels

    International Nuclear Information System (INIS)

    Gelin, J.C.; Thibaud, S.; Boudeau, N.

    2005-01-01

    The paper first describes experiments and modeling concerning the identification of material behavior for high strength steels with phase transformations associated to plastic deformation. The experiments consist of tensile and bulging tests carried out on 316L stainless steels and TRIP 700 steels used in automotive industry. These experiments have permitted to determine the hardening curves of such materials vs. the martensite volume fraction associated to plastic deformation. It has been demonstrated that the stress triaxiality has a major role in the martenstic transformation and a model is proposed to define the flow stress vs. effective strain accounting planar anisotropy and variation of martenstic volume fraction. Then a plasticity model has been proposed in an anisotropic form and the related flow rules have been defined. The resulting model has been implemented in different finite elements software, and applied in numerical simulations of stamping and hydroforming of typical components to prove the effects of forming processes on the resulting properties of the components. Finally, the structural behavior of the resulting components is investigated and the effects of forming processes on the resulting structural behaviour are analyzed. Two cases are presented, one concerns the deep drawing of a cylindrical cup and the other concerns the stamping of a closed U channel used as a structural part for crash frames. Is has been clearly proved that the variation of martensite volume fraction arising during processing has a strong influence on the resulting behaviour of the parts considering springback and crash resistance

  16. Exploiting Process-Related Advantages of Selective Laser Melting for the Production of High-Manganese Steel.

    Science.gov (United States)

    Haase, Christian; Bültmann, Jan; Hof, Jan; Ziegler, Stephan; Bremen, Sebastian; Hinke, Christian; Schwedt, Alexander; Prahl, Ulrich; Bleck, Wolfgang

    2017-01-11

    Metal additive manufacturing has strongly gained scientific and industrial importance during the last decades due to the geometrical flexibility and increased reliability of parts, as well as reduced equipment costs. Within the field of metal additive manufacturing methods, selective laser melting (SLM) is an eligible technique for the production of fully dense bulk material with complex geometry. In the current study, we addressed the application of SLM for processing a high-manganese TRansformation-/TWinning-Induced Plasticity (TRIP/TWIP) steel. The solidification behavior was analyzed by careful characterization of the as-built microstructure and element distribution using optical and scanning electron microscopy (SEM). In addition, the deformation behavior was studied using uniaxial tensile testing and SEM. Comparison with conventionally produced TRIP/TWIP steel revealed that elemental segregation, which is normally very pronounced in high-manganese steels and requires energy-intensive post processing, is reduced due to the high cooling rates during SLM. Also, the very fast cooling promoted ε- and α'-martensite formation prior to deformation. The superior strength and pronounced anisotropy of the SLM-produced material was correlated with the microstructure based on the process-specific characteristics.

  17. Exploiting Process-Related Advantages of Selective Laser Melting for the Production of High-Manganese Steel

    Directory of Open Access Journals (Sweden)

    Christian Haase

    2017-01-01

    Full Text Available Metal additive manufacturing has strongly gained scientific and industrial importance during the last decades due to the geometrical flexibility and increased reliability of parts, as well as reduced equipment costs. Within the field of metal additive manufacturing methods, selective laser melting (SLM is an eligible technique for the production of fully dense bulk material with complex geometry. In the current study, we addressed the application of SLM for processing a high-manganese TRansformation-/TWinning-Induced Plasticity (TRIP/TWIP steel. The solidification behavior was analyzed by careful characterization of the as-built microstructure and element distribution using optical and scanning electron microscopy (SEM. In addition, the deformation behavior was studied using uniaxial tensile testing and SEM. Comparison with conventionally produced TRIP/TWIP steel revealed that elemental segregation, which is normally very pronounced in high-manganese steels and requires energy-intensive post processing, is reduced due to the high cooling rates during SLM. Also, the very fast cooling promoted ε- and α’-martensite formation prior to deformation. The superior strength and pronounced anisotropy of the SLM-produced material was correlated with the microstructure based on the process-specific characteristics.

  18. Influence of processing parameters on lattice parameters in laser deposited tool alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Sun, G.F., E-mail: gfsun82@gmail.com [Center for Laser-Aided Intelligent Manufacturing, University of Michigan, Ann Arbor, MI, 48109 (United States); School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu, 212013 (China); Bhattacharya, S. [Center for Laser-Aided Intelligent Manufacturing, University of Michigan, Ann Arbor, MI, 48109 (United States); Dinda, G.P.; Dasgupta, A. [Center for Advanced Technologies, Focus: Hope, Detroit, MI, 48238 (United States); Mazumder, J. [Center for Laser-Aided Intelligent Manufacturing, University of Michigan, Ann Arbor, MI, 48109 (United States)

    2011-06-15

    Highlights: {yields} Orientation relationships among phases in the DMD are given. {yields} Martensite lattice parameters increased with laser specific energy. {yields} Austenite lattice parameters decreased with laser specific energy. - Abstract: Laser aided direct metal deposition (DMD) has been used to form AISI 4340 steel coating on the AISI 4140 steel substrate. The microstructural property of the DMD coating was analyzed by means of scanning electron microscopy, transmission electron microscopy and X-ray diffractometry. Microhardness of the DMD was measured with a Vickers microhardness tester. Results indicate that DMD can be used to form dense AISI 4340 steel coatings on AISI 4140 steel substrate. The DMD coating is mainly composed of martensite and retained austenite. Consecutive thermal cycles have a remarkable effect on the microstructure of the plan view of the DMD coating and on the corresponding microhardness distribution. Orientation relationships among austenite, martensite and cementite in the DMD coating followed the ones in conventional heat treated steels. As the laser specific energy decreased, cooling rate increased, and martensite peaks broadened and shifted to a lower Bragg's angle. Also martensite lattice parameters increased and austenite lattice parameters decreased due to the above parameter change.

  19. Influence of processing parameters on lattice parameters in laser deposited tool alloy steel

    International Nuclear Information System (INIS)

    Sun, G.F.; Bhattacharya, S.; Dinda, G.P.; Dasgupta, A.; Mazumder, J.

    2011-01-01

    Highlights: → Orientation relationships among phases in the DMD are given. → Martensite lattice parameters increased with laser specific energy. → Austenite lattice parameters decreased with laser specific energy. - Abstract: Laser aided direct metal deposition (DMD) has been used to form AISI 4340 steel coating on the AISI 4140 steel substrate. The microstructural property of the DMD coating was analyzed by means of scanning electron microscopy, transmission electron microscopy and X-ray diffractometry. Microhardness of the DMD was measured with a Vickers microhardness tester. Results indicate that DMD can be used to form dense AISI 4340 steel coatings on AISI 4140 steel substrate. The DMD coating is mainly composed of martensite and retained austenite. Consecutive thermal cycles have a remarkable effect on the microstructure of the plan view of the DMD coating and on the corresponding microhardness distribution. Orientation relationships among austenite, martensite and cementite in the DMD coating followed the ones in conventional heat treated steels. As the laser specific energy decreased, cooling rate increased, and martensite peaks broadened and shifted to a lower Bragg's angle. Also martensite lattice parameters increased and austenite lattice parameters decreased due to the above parameter change.

  20. Electron pulsed beam induced processing of thin film surface by Nb3Ge deposited into a stainless steel tape

    International Nuclear Information System (INIS)

    Vavra, I.; Korenev, S.A.

    1988-01-01

    A surface of superconductive thin film of Nb 3 Ge deposited onto a stainless steel tape was processed using the electron beam technique. The electron beam used had the following parameters: beam current density from 400 to 1000 A/cm 2 ; beam energy 100 keV; beam impulse length 300 ns. By theoretical analysis it is shown that the heating of film surface is an adiabatic process. It corresponds to our experimental data and pictures showing a surface remelting due to electron beam influence. After beam processing the superconductive parameters of the film remain unchanged. Roentgenograms have been analysed of Nb 3 Ge film surface recrystallized due to electron beam influence

  1. Dissimilar Joining of ODS and F/M Steel Tube by Friction Stir Welding

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Suk Hoon; Noh, Sanghoon; Kim, Jun Hwan; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Oxide Dispersion strengthened (ODS) steels, it is well known that uniform nano-oxide dispersoids act as pinning points to obstruct dislocation and grain boundary motion, however, those advantages will be disappeared while the material is subjected to the high temperature of conventional fusion welding. Rotary friction welding, also referred to as friction stir welding (FSW), has shown great promise as a method for welding traditionally difficult to weld materials such as aluminum alloys. This relatively new technology has more recently been applied to higher melting temperature alloys such as steels, nickel-based and titanium alloys. Friction stir processing (FSP) is a method of changing the properties of a metal through intense, localized plastic deformation. FSW is the precursor of the FSP technique. When ideally implemented, this process mixes the material without changing the phase and creates a microstructure with fine, equiaxed grains. This homogeneous grain structure, separated by high-angle boundaries, allows some alloys to take on superplastic properties. In this study, FSW is used as a substitutive welding process between FMS tube and ODS parts. The dimension of tube is 7.0 OD, 0.5 T. During the FSW, dynamic-recrystallized grains are developed; the uniform oxides Dispersion is preserved in the metal matrix. The microstructure and microtexture of the material near the stir zone is found to be influenced by the rotational behavior of the tool. The additive effect from FSP on sample surface is considered. Since the mechanical alloying (MA) and FSP commonly apply extreme shear deformation on materials, the Dispersion of oxide particle in ODS steels is very active during both processes. Friction stir welding appears to be a very promising technique for the welding of FMS and ODS steels in the form of sheet and tube. FSW could successfully produce defect-free welds on FMS tubes and ODS ring assembly. FSW produces a fine grain structure consisting of ferrite and

  2. Dissimilar Joining of ODS and F/M Steel Tube by Friction Stir Welding

    International Nuclear Information System (INIS)

    Kang, Suk Hoon; Noh, Sanghoon; Kim, Jun Hwan; Kim, Tae Kyu

    2014-01-01

    Oxide Dispersion strengthened (ODS) steels, it is well known that uniform nano-oxide dispersoids act as pinning points to obstruct dislocation and grain boundary motion, however, those advantages will be disappeared while the material is subjected to the high temperature of conventional fusion welding. Rotary friction welding, also referred to as friction stir welding (FSW), has shown great promise as a method for welding traditionally difficult to weld materials such as aluminum alloys. This relatively new technology has more recently been applied to higher melting temperature alloys such as steels, nickel-based and titanium alloys. Friction stir processing (FSP) is a method of changing the properties of a metal through intense, localized plastic deformation. FSW is the precursor of the FSP technique. When ideally implemented, this process mixes the material without changing the phase and creates a microstructure with fine, equiaxed grains. This homogeneous grain structure, separated by high-angle boundaries, allows some alloys to take on superplastic properties. In this study, FSW is used as a substitutive welding process between FMS tube and ODS parts. The dimension of tube is 7.0 OD, 0.5 T. During the FSW, dynamic-recrystallized grains are developed; the uniform oxides Dispersion is preserved in the metal matrix. The microstructure and microtexture of the material near the stir zone is found to be influenced by the rotational behavior of the tool. The additive effect from FSP on sample surface is considered. Since the mechanical alloying (MA) and FSP commonly apply extreme shear deformation on materials, the Dispersion of oxide particle in ODS steels is very active during both processes. Friction stir welding appears to be a very promising technique for the welding of FMS and ODS steels in the form of sheet and tube. FSW could successfully produce defect-free welds on FMS tubes and ODS ring assembly. FSW produces a fine grain structure consisting of ferrite and

  3. Microstructure Refinement and Mechanical Properties of 304 Stainless Steel by Repetitive Thermomechanical Processing

    Science.gov (United States)

    Al-Fadhalah, Khaled; Aleem, Muhammad

    2018-04-01

    Repetitive thermomechanical processing (TMP) was applied for evaluating the effect of strain-induced α'-martensite transformation and reversion annealing on microstructure refinement and mechanical properties of 304 austenitic stainless steel. The first TMP scheme consisted of four cycles of tensile deformation to strain of 0.4, while the second TMP scheme applied two cycles of tensile straining to 0.6. For both schemes, tensile tests were conducted at 173 K (- 100 °C) followed by 5-minute annealing at 1073 K (800 °C). The volume fraction of α'-martensite in deformed samples increased with increasing cycles, reaching a maximum of 98 vol pct. Examination of annealed microstructure by electron backscattered diffraction indicated that increasing strain and/or number of cycles resulted in stronger reversion to austenite with finer grain size of 1 μm. Yet, increasing strain reduced the formation of Σ3 boundaries. The annealing textures generally show reversion of α'-martensite texture components to the austenite texture of brass and copper orientations. The increase in strain and/or number of cycles resulted in stronger intensity of copper orientation, accompanied by the formation of recrystallization texture components of Goss, cube, and rotated cube. The reduction in grain size with increasing cycles caused an increase in yield strength. It also resulted in an increase in strain hardening rate during deformation due to the increase in the formation of α'-martensite. The increase in strain hardening rate occurred in two consecutive stages, marked as stages II and III. The strain hardening in stage II is due to the formation of α'-martensite from either austenite or ɛ-martensite, while the stage-III strain hardening is attributed to the necessity to break the α'-martensite-banded structure for forming block-type martensite at high strains.

  4. Hot deformation and processing maps of K310 cold work tool steel

    International Nuclear Information System (INIS)

    Ezatpour, H.R.; Sajjadi, S.A.; Haddad-Sabzevar, M.; Ebrahimi, G.R.

    2012-01-01

    Highlights: ► The steady state stresses are related to strain rate and temperature. ► The study led to n DRX = 3.95 and Q DRX = 219.65 kJ/(mol K) and α = 1.2 × 10 −2 MPa −1 . ► The safe domain occurs in the region of 1000–1100 °C for a strain rate of 0.1 s −1 . - Abstract: Hot working response of cold work tool steel K310 was investigated by means of compression test at temperature range of 900–1100 °C. The equivalent strain rates used in these tests were 0.01, 0.1 and 1 s −1 , respectively in order to obtain the processing and stability maps of the studied material following the Dynamic Material Model. All the zones of flow instability were studied through scanning electron microscopy (SEM). The microstructure of the samples after deformation was then analyzed by light microscopy and the differences were compared together. The steady state stress obtained from the flow curves was related to strain rate (ε . ) and temperature (T) by means of the well known Zener–Holloman equation. A least square analysis of the data led to n = 3.95 and Q DRX = 219.65 kJ/mol and α = 1.2 × 10 −2 MPa −1 . Also, hardness results showed that by increasing strain from peak to steady state strain, hardness was decreased.

  5. Discussion on two special stainless steels used in nuclear fuel processing plants

    International Nuclear Information System (INIS)

    Desestret, A.; Ferriol, J.; Vallier, G.

    1977-01-01

    Nuclear fuel treatment may entail difficult corrosion problems for the metallurgist. A first case occurs when the nitric solution is concentrated (60 to 70% of HNO 3 ) at temperatures of 130 0 C. This is solved by use of a steel having a very high chromium content (25%), a high nickel content (20%), and a very low carbon content, which is now readily produced on an industrial scale. A second case happens when nitric solutions are made highly agressive, even when diluted at medium temperatures, by highly oxidising ions such as chromate or ceric ions. The stainless steel is then placed in transpassive conditions and subject to very rapid intergranular attack, even when free from precipitated chromium carbides. A steel of the Cr 17 / Ni 14 / Si 4 / C [fr

  6. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    Science.gov (United States)

    Thomas, Gareth; Ahn, Jae-Hwan; Kim, Nack-Joon

    1986-01-01

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

  7. Precipitation process of Z-phase in 9-12%CR steels

    DEFF Research Database (Denmark)

    Danielsen, Hilmar Kjartansson

    2014-01-01

    Precipitation of Z-phase, Cr(V,Nb)N, is known to negatively affect creep properties of 9-12%Cr steels for power plant applications as it dissolves finely distributed MX particles, (V,Nb)N, especially in high Cr steels. As the Z-phase precipitates slowly as large particles, this causes a net drop ...... and crystallographically into Z-phase CrTaN particles. Copyright © 2014 Electric Power Research Institute, Inc. Distributed by ASM International®. All rights reserved....

  8. Study of Carbide Evolution During Thermo-Mechanical Processing of AISI D2 Tool Steel

    Science.gov (United States)

    Bombac, D.; Fazarinc, M.; Podder, A. Saha; Kugler, G.

    2013-03-01

    The microstructure of a cold-worked tool steel (AISI D2) with various thermo-mechanical treatments was examined in the current study to identify the effects of these treatments on phases. X-ray diffraction was used to identify phases. Microstructural changes such as spheroidization and coarsening of carbides were studied. Thermodynamic calculations were used to verify the results of the differential thermal analysis. It was found that soaking temperature and time have a large influence on dissolution, precipitation, spheroidization, and coalescence of carbides present in the steel. This consequently influences the hot workability and final properties.

  9. The processing of boron-containing stainless steels for the nuclear industry

    International Nuclear Information System (INIS)

    Harrison, A.H.; King, K.J.; Wilkinson, J.

    1991-01-01

    Stainless steels containing boron additions of up to 2 wt% are used in the nuclear power and fuel reprocessing industries during storage and transportation of spent nuclear fuel elements. The metallurgical characteristics of these steels are described, with particular reference to the manufacture, chemical homogeneity, mechanical properties and weldability of plate products. Results are presented of tests performed on welded fabrications to demonstrate their resistance to impact loading. A neutron absorption meter for simple and rapid measurement of product boron content is described. (author)

  10. Microstructure and partitioning behavior characteristics in low carbon steels treated by hot-rolling direct quenching and dynamical partitioning processes

    International Nuclear Information System (INIS)

    Li, Yun-jie; Li, Xiao-lei; Yuan, Guo; Kang, Jian; Chen, Dong; Wang, Guo-dong

    2016-01-01

    In this work, a new process and composition design are proposed for “quenching and partitioning” or Q&P treatment. Three low carbon steels were treated by hot-rolling direct quenching and dynamical partitioning processes (DQ&P). The effects of proeutectoid ferrite and carbon concentration on microstructure evolution and mechanical properties were investigated. The present work obtained DQ&P prototype steels with good mechanical properties and established a new notion on compositions for Q&P processing. Microstructures were characterized by means of electro probe microanalyzer (EPMA), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and X-ray diffraction (XRD), especially the morphology and size of retained austenite. Mechanical properties were measured by uniaxial tensile tests. The results indicated that introducing proeutectoid ferrite can increase the volume fraction of retained austenite and thus improve mechanical properties. TEM observation showed that retained austenite included the film-like inter-lath austenite and blocky austenite located in martensite/ferrite interfaces or surrounded by ferrites. It was interesting that when the carbon concentration is as low as ~ 0.078%, the film-like inter-lath untransformed austenite cannot be stabilized to room temperature and almost all of them transformed into twin martensite. The blocky retained austenite strengthened the interfaces and transformed into twin martensite during the tensile deformation process. The PSEs of specimens all exceeded 20 GPa.%. - Highlights: •This study focused on a new process: Q&P process applying dynamical partitioning. •Ferrite can increase the volume fraction of retained austenite. •The film-like austenite and the blocky austenite were observed. •The low carbon steels treated by new process reached PSEs higher than 20 GPa.%.

  11. Nucleation and growth characteristics of cavities during the early stages of tensile creep deformation in a superplastic zirconia-20 wt% alumina composite

    International Nuclear Information System (INIS)

    Owen, D.M.; Chokshi, A.H.; Nutt, S.R.

    1997-01-01

    Constant-stress tensile creep experiments on a superplastic 3-mol%-yttria-stabilized tetragonal zirconia composite with 20 wt% alumina revealed that cavities nucleate relatively early during tensile deformation. The number of cavities nucleated increases with increasing imposed stress. The cavities nucleate at triple points associated largely with an alumina grain, and then grow rapidly in a cracklike manner to attain dimensions on the order of the grain facet size. It is suggested that coarser-grained superplastic ceramics exhibit lower ductility due to the ease in formation of such grain boundary facet-cracks and their interlinkage to form a macroscopic crack of critical dimensions

  12. Improved formability of aluminum--germanium near eutectic compositions through the application of superplasticity principles

    International Nuclear Information System (INIS)

    Pech, G.J.

    1977-12-01

    The 80-20 and 70-30 atomic percent Al-Ge compositions, which are used in the Nb 3 (Al,Ge) superconducting material, were investigated. These alloys are brittle at room temperature, but have been deformed plastically in this study by simulating conditions that have produced superplasticity in similar materials. The microstructure of these Al-Ge compositions was controlled to produce an inherently ductile structure of Ge spheroids dispersed throughout an Al matrix. A very fast cooling rate followed by a short anneal of 7 minutes at 400 0 C has been found to produce a fine homogenous spheroidal structure in 0.5'' diameter castings. Vickers microhardness tests were performed on castings of lamellar and fibrous microstructures after anneals at temperatures from 300 to 400 0 C. The deformation behavior of castings subjected to various conditions is reported. Parameters such as microstructure, temperature, % reduction, and anneals were investigated, and the results were used to successfully reduce Al-Ge castings to wire

  13. Effect of Heating Rate on Grain Structure and Superplasticity of 7B04 Aluminum Alloy Sheets

    Directory of Open Access Journals (Sweden)

    CHEN Min

    2017-03-01

    Full Text Available Fine-grained 7B04 aluminum alloy sheets were manufactured through thermo-mechanical treatment. The effects of anneal heating rate on grain structure and superplasticity were investigated using electron back scattering diffraction(EBSD and high temperature tensile test. The results show that at the heating rate of 5.0×10-3K/s, the average grain sizes along the rolling direction(RD and normal direction(ND are 28.2μm and 13.9μm respectively, the nucleation rate is 1/1000. With the increase of heating rate, the average grain size decreases, and the nucleation rate increases. When the heating rate increases to 30.0K/s, the average grain sizes along the RD and ND decrease respectively to 9.9μm and 5.1μm, and the nucleation rate increases to 1/80. Besides, with the increase of heating rate, the elongation of sheets also increases. The elongation of the specimens increases from 100% to 730% under the deforming condition of 773K/8×10-4s-1.

  14. Superplasticity-like deformation of a coarse-grained Al5052 alloy

    International Nuclear Information System (INIS)

    Chow, K.K.; Chan, K.C.

    2000-01-01

    In the present paper, hot forming properties of a commercially available coarse-grained Al5052 alloy under uniaxial and biaxial stress states were examined. In hot tensile tests, the alloy exhibits a superplastic-like behaviour with a maximum tensile elongation of 194% at a temperature of 873 K and at an initial strain rate of 2.08 x 10 -1 s -1 . Dislocation slip and grain boundary sliding were considered to be the deformation mechanisms. The alloy was also bulged at a constant polar strain-rate of 2.0 x 10 -1 s -1 and at an optimum temperature of 873 K using elliptical dies with aspect ratios of 1:1, 4:3, 2:1, 8:3 and 4:1. The strain distributions revealed that the strain gradient obtained in the minor axis was much greater than that in major axis. Moreover, it was shown that the deformation behavior of the alloy was basically isotropic and the volume strain of the alloy sheet did not equal to zero which was considered to relate to its cavitation behaviour. (orig.)

  15. Superplasticity and Micro-arrayed Deep-Drawing Behavior of Ni-Co/GO Nanocomposite

    Science.gov (United States)

    Wang, Guofeng; Zhao, Shanshan; Li, You; Yang, Chao; Liu, Siyu

    2017-10-01

    In this article, Ni-Co/GO nanocomposite was fabricated by AC pulse electrodeposition method. The room temperature strength tests and the superplasticity of the nanocomposite were investigated by the tensile tests. A 5 × 5 micro-arrayed deep-drawing die was designed to explore the feasibility of micro-forming. The as-deposited material has a narrow grain size distribution with a mean grain size of 50 nm. The addition of GO as a reinforcing phase can effectively enhance the room temperature tensile strength of the nanocomposite, but reduce the plasticity. When adding GO to the plating bath, a maximum elongation of 467% was observed for the specimen with a GO content of 0.01 g/L at 773 K and a strain rate of 1.67 × 10-3 s-1 by tensile tests. Micro-arrayed deep-drawing tests were subsequently performed with male die diameter of 0.58 mm and female die diameter of 0.8 mm. The experimental relative drawing height values were measured and compared with the deep-drawing parts without GO additive. It is found that the micro-arrayed deep-drawing with rigid male die at high temperature was feasible and forming parts with good shape could be got. The thickness distribution analysis of the deep-drawing parts showed that wall thickness changed ranging from 53 to 95 μm, and the thickness reduction at the punch fillet is the most obvious.

  16. Dynamic grain growth in superplastic Y-TZP and Al2O3/YTZ

    International Nuclear Information System (INIS)

    Nieh, T.G.; Tomasello, C.M.; Wadsworth, J.

    1990-01-01

    This paper reports that both static and dynamic grain growth have been studied during superplastic deformation of fine-grained yttria-stabilized tetragonal zirconia (Y-TZP) and alumina reinforced yttria-stabilized tetragonal zirconia (Al 2 O 3 /YTZ). Grain growth was observed in both materials at temperatures above 1350 degrees C. In the case of Y-TZP, both static and dynamic grain growth were found to obey a similar equation of the form: D 3 -D 0 3 = kt where D is the instantaneous grain size, D 0 is the initial grain size, t is the time, and k is a kinetic constant which depends primarily on temperature and grain boundary energy. The activation energies for Y-TZP were approximately 580 and 520 kJ/mol, for static and dynamic grain growth, respectively. In the case of Al 2 O 3 /YTZ, it was found that the grain growth rate for the Al 2 O 3 phase was slower than that for the ZrO 2 phase. The growth rate of the ZrO 2 phase in Al 2 O 3 /YTZ is, however, similar to that in monolithic ZrO 2 i.e., Y-TZP

  17. Aluminizing of steel 316L and the nickel-base alloy inconel 625 and followed by a high-temperature oxidation process

    International Nuclear Information System (INIS)

    Skokanova, P.; Glasbrenner, H.; Zimmermann, H.

    1995-03-01

    The supercritical water oxidation process of hazardous waste has to be carried out in a reactor which is resistant against corrosion and high pressure and temperature. Pressure tube materials are coated for protection against corrosion. In this work, the reactor materials Inconel 625 and steel 316L have been powder pack aluminized. These coated specimens were subsequently oxidized. Powder mixtures of different composition were tested, time and temperature of the coating and the oxidation processes were varied. Good results were obtained on the steel 316L in respect to thickness of the layer, composition, and adherence on the steel. (orig.)

  18. Plasma nitriding process by direct current glow discharge at low temperature increasing the thermal diffusivity of AISI 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Prandel, L. V.; Somer, A.; Assmann, A.; Camelotti, F.; Costa, G.; Bonardi, C.; Jurelo, A. R.; Rodrigues, J. B.; Cruz, G. K. [Universidade Estadual de Ponta Grossa, Grupo de Espectroscopia Optica e Fotoacustica de Materiais, Departamento de Fisica, Av. Carlos Cavalcanti, 4748, CEP 84030-900, Ponta Grossa, PR (Brazil)

    2013-02-14

    This work reports for the first time on the use of the open photoacoustic cell technique operating at very low frequencies and at room temperature to experimentally determine the thermal diffusivity parameter of commercial AISI304 stainless steel and AISI304 stainless steel nitrided samples. Complementary measurements of X-ray diffraction and scanning electron microscopy were also performed. The results show that in standard AISI 304 stainless steel samples the thermal diffusivity is (4.0 {+-} 0.3) Multiplication-Sign 10{sup -6} m{sup 2}/s. After the nitriding process, the thermal diffusivity increases to the value (7.1 {+-} 0.5) Multiplication-Sign 10{sup -6} m{sup 2}/s. The results are being associated to the diffusion process of nitrogen into the surface of the sample. Carrying out subsequent thermal treatment at 500 Degree-Sign C, the thermal diffusivity increases up to (12.0 {+-} 2) Multiplication-Sign 10{sup -6} m{sup 2}/s. Now the observed growing in the thermal diffusivity must be related to the change in the phases contained in the nitrided layer.

  19. The Optimization of Process Parameters and Microstructural Characterization of Fiber Laser Welded Dissimilar HSLA and MART Steel Joints

    Directory of Open Access Journals (Sweden)

    Celalettin Yuce

    2016-10-01

    Full Text Available Nowadays, environmental impact, safety and fuel efficiency are fundamental issues for the automotive industry. These objectives are met by using a combination of different types of steels in the auto bodies. Therefore, it is important to have an understanding of how dissimilar materials behave when they are welded. This paper presents the process parameters’ optimization procedure of fiber laser welded dissimilar high strength low alloy (HSLA and martensitic steel (MART steel using a Taguchi approach. The influence of laser power, welding speed and focal position on the mechanical and microstructural properties of the joints was determined. The optimum parameters for the maximum tensile load-minimum heat input were predicted, and the individual significance of parameters on the response was evaluated by ANOVA results. The optimum levels of the process parameters were defined. Furthermore, microstructural examination and microhardness measurements of the selected welds were conducted. The samples of the dissimilar joints showed a remarkable microstructural change from nearly fully martensitic in the weld bead to the unchanged microstructure in the base metals. The heat affected zone (HAZ region of joints was divided into five subzones. The fusion zone resulted in an important hardness increase, but the formation of a soft zone in the HAZ region.

  20. Effect of welding processes on the impression creep resistance of type 316 LN stainless steel weld joints

    International Nuclear Information System (INIS)

    Vasudevan, M.; Vasantharaja, P.; Sisira, P.; Divya, K.; Ganesh Sundara Raman, S.

    2016-01-01

    Type 316 LN stainless steel is the major structural material used in the construction of fast breeder reactors. Activated Tungsten Inert Gas (A-TIG) welding , a variant of the TIG welding process has been found to enhance the depth of penetration significantly during autogenous welding and also found to enhance the creep rupture life in stainless steels. The present study aims at comparing the effect of TIG and A-TIG welding processes on the impression creep resistance of type 316 LN stainless steel base metal, fusion zone and heat affected zone (HAZ) of weld joints. Optical and TEM have been used to correlate the microstructures with the observed creep rates of various zones of the weld joints. Finer microstructure and higher ferrite content was observed in the TIG weld joint fusion zone. Coarser grain structure was observed in the HAZ of the weld joints. Impression creep rate of A-TIG weld joint fusion zone was almost equal to that of the base metal and lower than that of the TIG weld joint fusion zone. A-TIG weld joint HAZ was found to have lower creep rate compared to that of conventional TIG weld joint HAZ due to higher grain size. HAZ of the both the weld joints exhibited lower creep rate than the base metal. (author)

  1. Surface modification of EN-C35E steels by thermo-chemical boronizing process and its properties

    International Nuclear Information System (INIS)

    Yapar, U.; Arisoy, C.F.; Basman, G.; Yesilcubuk, S.A.; Sesen, M.K.

    2004-01-01

    Boronizing, which involves diffusion of boron atoms into steel substrate to form hard iron borides is well known diffusion coating technique. In this study, salt bath boronizing processes were performed on EN-C35E steel substrate in slurry salt bath containing borax, boric acid as boron sources and ferro-silicon as reductant. The process was performed at 850 and 950 C for 2, 4, 6 and 8 hours. Boride layers were examined by optical microscope (OM), scanning electron microscope (SEM) and X-ray diffraction (XRD). Hardness of borides formed on the steel substrate was measured by knoop indenter under load of 0.5N. Metallographic studies and XRD analysis revealed that single-type Fe 2 B layers were formed. Depending on boronizing time and temperature, it has found that the hardness of boride layer ranged from 1895-2143 HK 0.05 that is nearly 8 times higher than substrate hardness. The thickness of the layer ranged from 25 to 167 μm depending on boronizing time and temperature. (orig.)

  2. Methods for Prediction of Steel Temperature Curve in the Whole Process of a Localized Fire in Large Spaces

    Directory of Open Access Journals (Sweden)

    Zhang Guowei

    2014-01-01

    Full Text Available Based on a full-scale bookcase fire experiment, a fire development model is proposed for the whole process of localized fires in large-space buildings. We found that for localized fires in large-space buildings full of wooden combustible materials the fire growing phases can be simplified into a t2 fire with a 0.0346 kW/s2 fire growth coefficient. FDS technology is applied to study the smoke temperature curve for a 2 MW to 25 MW fire occurring within a large space with a height of 6 m to 12 m and a building area of 1 500 m2 to 10 000 m2 based on the proposed fire development model. Through the analysis of smoke temperature in various fire scenarios, a new approach is proposed to predict the smoke temperature curve. Meanwhile, a modified model of steel temperature development in localized fire is built. In the modified model, the localized fire source is treated as a point fire source to evaluate the flame net heat flux to steel. The steel temperature curve in the whole process of a localized fire could be accurately predicted by the above findings. These conclusions obtained in this paper could provide valuable reference to fire simulation, hazard assessment, and fire protection design.

  3. TECHNOLOGICAL PECULIARITIES O F MELTING AND OUT-OF-FURNACE PROCESSING OF BALANCED STEELS IN CONDITIONS OF ELECTRIC FURNACE STEELMAKING AND CONTINUOUS CASTING

    Directory of Open Access Journals (Sweden)

    S. V. Terletski

    2007-01-01

    Full Text Available The technological peculiarities of melting and out-of-furnace processing of balanced steels in conditions of electric furnace steelmaking and continuous cast of RUP “BMZ” are considered.

  4. Nano-copper-bearing stainless steel promotes fracture healing by accelerating the callus evolution process

    Directory of Open Access Journals (Sweden)

    Wang L

    2017-11-01

    Full Text Available Lei Wang,1,* Guoyuan Li,1,* Ling Ren,2,* Xiangdong Kong,1 Yugang Wang,1 Xiuguo Han,1 Wenbo Jiang,3 Kerong Dai,1 Ke Yang,2 Yongqiang Hao11Shanghai Key Laboratory of Orthopaedic Implants, Department of Orthopaedics, Shanghai Ninth People’s Hospital, Shanghai JiaoTong University School of Medicine, Shanghai, 2Special Materials and Device Research Department, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 3Medical 3D Printing Innovation Research Center, Shanghai Ninth People’s Hospital, Shanghai JiaoTong University School of Medicine, Shanghai, People’s Republic of China *These authors contributed equally to this work Abstract: Treatment for fractures requires internal fixation devices, which are mainly produced from stainless steel or titanium alloy without biological functions. Therefore, we developed a novel nano-copper-bearing stainless steel with nano-sized copper-precipitation (317L-Cu SS. Based on previous studies, this work explores the effect of 317L-Cu SS on fracture healing; that is, proliferation, osteogenic differentiation, osteogenesis-related gene expression, and lysyl oxidase activity of human bone mesenchymal stem cells were detected in vitro. Sprague–Dawley rats were used to build an animal fracture model, and fracture healing and callus evolution were investigated by radiology (X-ray and micro-CT, histology (H&E, Masson, and safranin O/fast green staining, and histomorphometry. Further, the Cu2+ content and Runx2 level in the callus were determined, and local mechanical test of the fracture was performed to assess the healing quality. Our results revealed that 317L-Cu SS did not affect the proliferation of human bone mesenchymal stem cells, but promoted osteogenic differentiation and the expression of osteogenesis-related genes. In addition, 317L-Cu SS upregulated the lysyl oxidase activity. The X-ray and micro-CT results showed that the callus evolution efficiency and fracture healing speed were

  5. Investigate earing of TWIP steel sheet during deep-drawing process by using crystal plasticity constitutive model

    Directory of Open Access Journals (Sweden)

    Yang J.

    2015-01-01

    Full Text Available By combining the nonlinear finite element analysis techniques and crystal plasticity theory, the macroscopic mechanical behaviour of crystalline material, the texture evolution and earing-type characteristics are simulated accurately. In this work, a crystal plasticity model exhibiting deformation twinning is introduced based on crystal plasticity theory and saturation-type hardening laws for FCC metal Fe-22Mn-0.6C TWIP steel. Based on the CPFE model and parameters which have been determined for TWIP steel, a simplified finite element model for deep drawing is promoted by using crystal plasticity constitutive model. The earing characteristics in typical deep-drawing process are simulated well. Further, the drawing forces are calculated and compared to the experimental results from reference. Meanwhile, the impacts of drawing coefficient and initial texture on the earing characteristics are investigated for controlling the earing.

  6. Genetic algorithm based optimization of the process parameters for gas metal arc welding of AISI 904 L stainless steel

    International Nuclear Information System (INIS)

    Sathiya, P.; Ajith, P. M.; Soundararajan, R.

    2013-01-01

    The present study is focused on welding of super austenitic stainless steel sheet using gas metal arc welding process with AISI 904 L super austenitic stainless steel with solid wire of 1.2 mm diameter. Based on the Box - Behnken design technique, the experiments are carried out. The input parameters (gas flow rate, voltage, travel speed and wire feed rate) ranges are selected based on the filler wire thickness and base material thickness and the corresponding output variables such as bead width (BW), bead height (BH) and depth of penetration (DP) are measured using optical microscopy. Based on the experimental data, the mathematical models are developed as per regression analysis using Design Expert 7.1 software. An attempt is made to minimize the bead width and bead height and maximize the depth of penetration using genetic algorithm.

  7. Genetic algorithm based optimization of the process parameters for gas metal arc welding of AISI 904 L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Sathiya, P. [National Institute of Technology Tiruchirappalli (India); Ajith, P. M. [Department of Mechanical Engineering Rajiv Gandhi Institute of Technology, Kottayam (India); Soundararajan, R. [Sri Krishna College of Engineering and Technology, Coimbatore (India)

    2013-08-15

    The present study is focused on welding of super austenitic stainless steel sheet using gas metal arc welding process with AISI 904 L super austenitic stainless steel with solid wire of 1.2 mm diameter. Based on the Box - Behnken design technique, the experiments are carried out. The input parameters (gas flow rate, voltage, travel speed and wire feed rate) ranges are selected based on the filler wire thickness and base material thickness and the corresponding output variables such as bead width (BW), bead height (BH) and depth of penetration (DP) are measured using optical microscopy. Based on the experimental data, the mathematical models are developed as per regression analysis using Design Expert 7.1 software. An attempt is made to minimize the bead width and bead height and maximize the depth of penetration using genetic algorithm.

  8. Effect of Multipass Friction Stir Processing on Mechanical and Corrosion Behavior of 2507 Super Duplex Stainless Steel

    Science.gov (United States)

    Mishra, M. K.; Gunasekaran, G.; Rao, A. G.; Kashyap, B. P.; Prabhu, N.

    2017-02-01

    The microstructure, mechanical properties, and corrosion behavior of 2507 super duplex stainless steel after multipass friction stir processing (FSP) were examined. A significant refinement in grain size of both ferrite and austenite was observed in stir zone resulting in improved yield and tensile strength. Electrochemical impedance spectroscopy and anodic polarization studies in 3.5 wt.% NaCl solution showed nobler corrosion characteristics with increasing number of FSP passes. This was evident from the decrease in corrosion current density, decrease in passive current density, and increase in polarization resistance. Also, the decrease in density of defects, based on Mott-Schottky analysis, further confirms the improvement in corrosion resistance of 2507 super duplex stainless steel after multipass FSP.

  9. Microstructural characterization and properties of dissimilar joints between stainless steels done by fusion process

    International Nuclear Information System (INIS)

    Bauly, Julio Cesar

    2000-01-01

    The chemical, mechanical and microstructural characterization of a dissimilar joint between SA-336 class F347 austenitic and SA-479 type 414 martensitic stainless steels were done, welded by GTAW process. The results of the tensile strength of the joint welded with the consumable ER Ni Cr-3, showed higher values compared to those of the base metal SA-336 class F347 of lower resistance in the dissimilar joint. These results were complemented by longitudinal bends tests, susceptibility to intergranular attack tests, hardness tests, optical microscopy, scanning electron microscopy and chemical analysis. That characterization compared to the one of dissimilar joint welded with ER309L consumable, submitted to the same mentioned tests, leads to the conclusion that the consumable of nickel ERNiCr-3 seems to be the best applicable consumable, compared the ER309L. The main welding parameters were also obtained, in order to compose a database for a future qualification of the welding procedure. Besides, situations possible to be joint in this type of joint, were simulated, such as its weldability using the laser processing, joint welded without material addition and without root protection with inert gas. The results of the tensile strength of these welded joint, showed values superior to the base metal SA-336 class F347 of lower resistance in the dissimilar joint. These results were complemented by hardness tests and chemical analysis, also confirming that these simulated situations assist to the values of the strength of the joint, even if diverging with the theoretical studies done with the application of the Schaeffler Diagram as well as with the well known weldability techniques for this type of dissimilar joint. A theoretical discussion was also done, using the Schaeffler Diagram, with base in a review of the literature, where the welding needs was analyzed with or without metal addition, using the values of chemical composition of the base metals and specified

  10. Evolution of microstructure and mechanical properties during thermomechanical processing of a low-density multiphase steel for automotive application

    International Nuclear Information System (INIS)

    Rana, R.; Liu, C.; Ray, R.K.

    2014-01-01

    The evolution of the microstructure and mechanical properties in a low-density, low-alloy steel containing 6.57Al–3.34Mn–0.18C (wt.%) has been investigated as a function of processing. The steel was designed to have a duplex microstructure with ferrite as the major phase and austenite as the minor phase within the temperature range 800–1350 °C. The steel was processed to sheet form, which was thermomechanically treated and characterised by a variety of techniques such as optical metallography, scanning electron microscopy, electron backscatter diffraction, electron probe microanalysis, X-ray diffraction, transmission electron microscopy, tensile testing and density and elastic modulus measurements. The amount of austenite was found to decrease with an increase in the annealing temperature. While C and Mn partitioned into the austenite phase, Al partitioned into the ferrite. The tensile elongation increased with an increase in the amount of austenite in the microstructure. However, the austenite showed only a small transformation induced plasticity effect during tensile deformation due to its high stability. After annealing, mostly κ-carbide precipitates with a (Fe + Mn)/Al ratio of 3.6 appeared in the ferrite matrix, along with some cementite and complex carbides. These precipitates became coarser (330 nm) during a short time overageing treatment at 400 °C, causing a significant increase in elongation. The κ-carbides were found to have a close to Nishiyama–Wasserman type orientation relationship with the ferrite matrix. Although the Young’s modulus of the steel dropped due to the large amount of Al added, the reduced density was found to be beneficial for automotive applications, overriding the effect of a drop in Young’s modulus

  11. Effect of Welding Process on Microstructure, Mechanical and Pitting Corrosion Behaviour of 2205 Duplex Stainless Steel Welds

    Science.gov (United States)

    Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

    2018-03-01

    An attempt has been made to weld 2205 Duplex stainless steel of 6mm thick plate using conventional gas tungsten arc welding (GTAW) and activated gas tungsten arc welding (A- GTAW) process using silica powder as activated flux. Present work is aimed at studying the effect of welding process on depth of penetration, width of weld zone of 2205 duplex stainless steel. It also aims to observe the microstructural changes and its effect on mechanical properties and pitting corrosion resistance of 2205 duplex stainless steel welds. Metallography is done to observe the microstructural changes of the welds using image analyzer attached to the optical microscopy. Hardness studies, tensile and ductility bend tests were evaluated for mechanical properties. Potentio-dynamic polarization studies were carried out using a basic GillAC electro-chemical system in 3.5% NaCl solution to observe the pitting corrosion behaviour. Results of the present investigation established that increased depth of penetration and reduction of weld width in a single pass by activated GTAW with the application of SiO2 flux was observed when compared with conventional GTAW process. It may be attributed to the arc constriction effect. Microstructure of the weld zones for both the welds is observed to be having combination of austenite and delta ferrite. Grain boundary austenite (GBA) with Widmanstatten-type austenite (WA) of plate-like feature was nucleated from the grain boundaries in the weld zone of A-GTAW process. Mechanical properties are relatively low in activated GTAW process and are attributed to changes in microstructural morphology of austenite. Improved pitting corrosion resistance was observed for the welds made with A-GTAW process.

  12. Methods of forging steel

    OpenAIRE

    Pečoler, Primož

    2014-01-01

    The following work presents processes of steel forming, challenges when forging steel, forming machines suitable for forging and which choice of machine is most suitable for forging. We can separate steel forming to free forging and drop forging. Free forging can be divided to hand forging and machine forging. The correct choice of furnaces is also very important. We must reach correct temperature in the furnace for raw steel to melt with less scalings. In diploma I mentioned some machine...

  13. Inverse Processing of Undefined Complex Shape Parts from Structural High Alloyed Tool Steel

    Czech Academy of Sciences Publication Activity Database

    Monková, K.; Monka, P.; Hloch, Sergej

    -, č. 1 (2014), s. 1-11 ISSN 1687-8132 Institutional support: RVO:68145535 Keywords : 3D digitization * complex shape parts * high alloyed tool steel Subject RIV: JQ - Machines ; Tools Impact factor: 0.575, year: 2014 http://www.hindawi.com/journals/ame/aip/478748/

  14. Nanoscale lamellae in an oxide dispersion strengthened steel processed by dynamic plastic deformation

    DEFF Research Database (Denmark)

    Zhang, Zhenbo; Mishin, Oleg; Tao, N. R.

    2014-01-01

    The microstructure of an oxide dispersion strengthened ferritic PM2000 steel with a strong initial (100) texture has been investigated after compression by dynamic plastic deformation (DPD) at room temperature to a strain of 2.1. Measurements using electron backscatter diffraction and transmission...

  15. Developments of steel fabrication processes for castings and ingots for forgings

    International Nuclear Information System (INIS)

    Fernandez, S.

    1980-01-01

    This chapter deals with a series of technological developments in the manufacture of steels which have occurred during the last years, in particular reporting the results obtained in Reinosa with some of these methods in the fabrication of castings as well as forgings and rolled products. (author)

  16. Defect enhanced diffusion process and hydrogen delayed fracture in high strength steels

    International Nuclear Information System (INIS)

    Lung, C.W.; Mu Zaiqin.

    1985-10-01

    A defect enhanced diffusion model for hydrogen delayed fracture in high strength steels is suggested. It is shown that the rate of crack growth is dependent on the square or higher power of the stress intensity factor which is consistent with recent experiments. (author)

  17. Contamination of stainless steel process piping with radioactive cobalt colloids and methods for decontamination

    International Nuclear Information System (INIS)

    Adeleye, S.A.; White, D.A.

    1992-01-01

    Significant deposits of activity can occur on the internal surface of pipework carrying aqueous radioactive liquid. This paper describes experimental work to contaminate stainless steel piping with colloidal particles of Co 60 and considers decontamination methods. The effects on steel contamination of varying cobalt concentration and aqueous liquor pH were investigated. Deposition increased with increasing cobalt concentration and the ''plate-out'' increased markedly with increasing liquid pH. Low deposition occurred at pH ∼ 2 increasing by orders of magnitude at pH ∼ 10. Steel type had an effect on activity picked up. It was shown that liquid turbulence, on the surface, reduced activity deposition. Since the extent of contamination to be removed depends on deposition or ''plate-out'' kinetics, the factors affecting the rate of activity deposition are considered. Specimens of steel piping were treated by contacting with acid, electroetching or abrasion with emery cloth. Surface treatment was shown to delay deposition, in certain instances, but did not have much effect on overall equilibrium level of surface activity. The surface activity could be reduced by treatment with dilute nitric acid: however significant activity remained. Most of the remaining activity could be removed by treatment with nitric acid in an ultrasonic bath. (Author)

  18. Effects of thermo-mechanical treatment and microalloying with Cr, Nb and Ti on phase transformation in C-Mn steel strips produced by compact strip production process

    International Nuclear Information System (INIS)

    Zhu, Y.Z.; Liang, D.M.; Li, J.C.; Xu, J.P.; Xue, Z.L.

    2011-01-01

    Highlights: → The order of solid solution of carbides influences phase transformation of C-Mn steel in cooling. → Evidences of early stage of solid solution of carbides were provides in the paper. → Transitional state evidences such as carbon enriched regions were observed in this study. - Abstract: The C-Mn steel strips microalloyed with Cr, Nb, Ti was produced by compact strip production process and then heat-treated under different conditions. Optical microscopy, scanning electron microscopy, energy dispersive spectroscopy and transmission electron microscopy were used to investigate phase transformations in the steel after different treatments. It was revealed that the phase transformations upon quenching were greatly affected by the austenization temperature and time. When the steel was annealed at 950 deg. C, carbides of Cr, Mn and Fe were dissolved dramatically, while carbides of Nb and Ti are relatively stable at this temperature. When the temperature increases to 1100 deg. C, the carbides of Nb were dissolved rapidly, while the carbides of Ti still show somewhat stable (partial dissolution). Annealing time influences both the amount and the shapes of carbides in the steel, which leads to different phase transformations in the following air cooling processes. Grain growth in the steel in annealing process strongly depends on the dissolution of carbides on grain boundaries. Additionally, a subsequent rolling after annealing treatment at 950 deg. C lead to obvious precipitation of carbides of Ti and Nb in the steel.

  19. Effect of Welding Processes on the Microstructure, Mechanical Properties and Residual Stresses of Plain 9Cr-1Mo Steel Weld Joints

    Science.gov (United States)

    Nagaraju, S.; Vasantharaja, P.; Brahadees, G.; Vasudevan, M.; Mahadevan, S.

    2017-12-01

    9Cr-1Mo steel designated as P9 is widely used in the construction of power plants and high-temperature applications. It is chosen for fabricating hexcan fuel subassembly wrapper components of fast breeder reactors. Arc welding processes are generally used for fabricating 9Cr-1Mo steel weld joints. A-TIG welding process is increasingly being adopted by the industries. In the present study, shielded metal arc (SMA), tungsten inert gas (TIG) and A-TIG welding processes are used for fabricating the 9Cr-1Mo steel weld joints of 10 mm thickness. Effect of the above welding processes on the microstructure evolution, mechanical properties and residual stresses of the weld joints has been studied in detail. All the three weld joints exhibited comparable strength and ductility values. 9Cr-1Mo steel weld joint fabricated by SMAW process exhibited lower impact toughness values caused by coarser grain size and inclusions. 9Cr-1Mo steel weld joint fabricated by TIG welding exhibited higher toughness due to finer grain size, while the weld joint fabricated by A-TIG welding process exhibited adequate toughness values. SMA steel weld joint exhibited compressive residual stresses in the weld metal and HAZ, while TIG and A-TIG weld joint exhibited tensile residual stresses in the weld metal and HAZ.

  20. Research on on-line monitoring technology for steel ball's forming process based on load signal analysis method

    Science.gov (United States)

    Li, Ying-jun; Ai, Chang-sheng; Men, Xiu-hua; Zhang, Cheng-liang; Zhang, Qi

    2013-04-01

    This paper presents a novel on-line monitoring technology to obtain forming quality in steel ball's forming process based on load signal analysis method, in order to reveal the bottom die's load characteristic in initial cold heading forging process of steel balls. A mechanical model of the cold header producing process is established and analyzed by using finite element method. The maximum cold heading force is calculated. The results prove that the monitoring on the cold heading process with upsetting force is reasonable and feasible. The forming defects are inflected on the three feature points of the bottom die signals, which are the initial point, infection point, and peak point. A novel PVDF piezoelectric force sensor which is simple on construction and convenient on installation is designed. The sensitivity of the PVDF force sensor is calculated. The characteristics of PVDF force sensor are analyzed by FEM. The PVDF piezoelectric force sensor is fabricated to acquire the actual load signals in the cold heading process, and calibrated by a special device. The measuring system of on-line monitoring is built. The characteristics of the actual signals recognized by learning and identification algorithm are in consistence with simulation results. Identification of actual signals shows that the timing difference values of all feature points for qualified products are not exceed ±6 ms, and amplitude difference values are less than ±3%. The calibration and application experiments show that PVDF force sensor has good static and dynamic performances, and is competent at dynamic measuring on upsetting force. It greatly improves automatic level and machining precision. Equipment capacity factor with damages identification method depends on grade of steel has been improved to 90%.

  1. Process simulation and experimental validation of Hot Metal Gas Forming with new press hardening steels

    Science.gov (United States)

    Paul, A.; Reuther, F.; Neumann, S.; Albert, A.; Landgrebe, D.

    2017-09-01

    One field in the work of the Fraunhofer Institute for Machine Tools and Forming Technology IWU in Chemnitz is industry applied research in Hot Metal Gas Forming, combined with press hardening in one process step. In this paper the results of investigations on new press hardening steels from SSAB AB (Docol®1800 Bor and Docol®2000 Bor) are presented. Hot tensile tests recorded by the project partner (University of West Bohemia, Faculty of Mechanical Engineering) were used to create a material model for thermo-mechanical forming simulations. For this purpose the provided raw data were converted into flow curve approximations of the real stress-real strain-curves for both materials and afterwards integrated in a LS-DYNA simulation model of Hot Metal Gas Forming with all relevant boundary conditions and sub-stages. Preliminary experimental tests were carried out using a tool at room temperature to permit evaluation of the forming behaviour of Docol 1800 Bor and Docol 2000 Bor tubes as well as validation of the simulation model. Using this demonstrator geometry (outer diameter 57 mm, tube length 300 mm, wall thickness 1.5 mm), the intention was to perform a series of tests with different furnace temperatures (from 870 °C to 1035 °C), maximum internal pressures (up to 67 MPa) and pressure build-up rates (up to 40 MPa/s) to evaluate the formability of Docol 1800 Bor and Docol 2000 Bor. Selected demonstrator parts produced in that way were subsequently analysed by wall thickness and hardness measurements. The tests were carried out using the completely modernized Dunkes/AP&T HS3-1500 hydroforming press at the Fraunhofer IWU. In summary, creating a consistent simulation model with all relevant sub-stages was successfully established in LS-DYNA. The computation results show a high correlation with the experimental data regarding the thinning behaviour. The Hot Metal Gas Forming of the demonstrator geometry was successfully established as well. Different hardness values

  2. Application of the radioisotope process when studying the decarbonization of low-alloy multicomponent steels in sodium

    International Nuclear Information System (INIS)

    Pavlinov, L.V.; Evstratov, V.D.

    1982-06-01

    By means of the radioisotope process and the method of a planning matrix for factor experiments quantitative values have been found for the influence of alloys of chromium molybdenum, niobium, vanadium, titanium on the decarbonization of low alloy pearlitic steels in sodium at temperatures of 500 to 800 0 C. It has been proved that of all alloys with a concentration of 1 to 3% Cr, 1 to 2% Mo, 0 to 1% Nb, 0 to 0.25% V, and 0 to 0.25% Ti, which had been studied, the alloys of iron with 1-3% Cr and 1% Mo showed the greatest tendency for decarbonization in sodium where the carbon concentration decreases from 0.01 to 0.02% at the surface. An increase of the concentration of molybdenum and especially of niobium and titanium leads to a decrease of the decarbonization tendency of steel because the surface concentration of carbon remains at the level of 0.08 to 0.09% in alloys which contain up to 1% niobium and in complex alloy steels with up to 1% niobium, 0.25% vanadium, and 0.25% titanium. (orig.) [de

  3. Characterization of stainless steel through Scanning Electron Microscopy, nitrided in the process of implantation of immersed ions in plasma

    International Nuclear Information System (INIS)

    Moreno S, H.

    2003-01-01

    The present project carries out the investigation of the nitridation of the austenitic stainless steel schedule 304, applying the novel technology of installation of nitrogen ions in immersed materials in plasma (Plll), by means of which they modify those properties of the surface of the steel. The obtained results by means of tests of Vickers microhardness, shows that the hardness was increment from 266 to 740 HV (microhardness units). It was determined by means of scanning electron microscopy, the one semiquantitative chemical analysis of the elements that constitute the austenitic stainless steel schedule 304; the obtained results, show to the nitrogen like an element of their composition in the pieces where carried out to end the PIII technology. The parameters of the plasma with which carried out the technology Plll, were monitored and determined by means of electric probes, and with which it was determined that the density of particles is stable in the interval of 1x10 -1 at 3x10 -1 Torr, and it is where better results of hardness were obtained. That reported in this work, they are the first results obtained when applying the technology Plll in Mexico, and with base in these, it is even necessary to investigate and to deepen until to dominate the process and to be in possibilities of proposing it to be carried out and exploited in an industrial way. (Author)

  4. A process model for the heat-affected zone microstructure evolution in duplex stainless steel weldments: Part I. the model

    Science.gov (United States)

    Hemmer, H.; Grong, Ø.

    1999-11-01

    The present investigation is concerned with modeling of the microstructure evolution in duplex stainless steels under thermal conditions applicable to welding. The important reactions that have been modeled are the dissolution of austenite during heating, subsequent grain growth in the delta ferrite regime, and finally, the decomposition of the delta ferrite to austenite during cooling. As a starting point, a differential formulation of the underlying diffusion problem is presented, based on the internal-state variable approach. These solutions are later manipulated and expressed in terms of the Scheil integral in the cases where the evolution equation is separable or can be made separable by a simple change of variables. The models have then been applied to describe the heat-affected zone microstructure evolution during both thick-plate and thin-plate welding of three commercial duplex stainless steel grades: 2205, 2304, and 2507. The results may conveniently be presented in the form of novel process diagrams, which display contours of constant delta ferrite grain size along with information about dissolution and reprecipitation of austenite for different combinations of weld input energy and peak temperature. These diagrams are well suited for quantitative readings and illustrate, in a condensed manner, the competition between the different variables that lead to structural changes during welding of duplex stainless steels.

  5. The influence of the cathodic process on the interpretation of electrochemical noise signals arising from pitting corrosion of stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Klapper, Helmuth Sarmiento [Federal Institute for Materials Research and Testing, Unter den Eichen 87, 12205 Berlin (Germany)], E-mail: Helmuth.sarmiento-klapper@bam.de; Goellner, Joachim [Otto von Guericke University Magdeburg, P.O. Box 4120, Magdeburg (Germany); Heyn, Andreas [Federal Institute for Materials Research and Testing, Unter den Eichen 87, 12205 Berlin (Germany); Otto von Guericke University Magdeburg, P.O. Box 4120, Magdeburg (Germany)

    2010-04-15

    The use of electrochemical noise (EN) measurements for the investigation and monitoring of corrosion has allowed many interesting advances in the corrosion science in recent years. A special advantage of EN measurements includes the possibility to detect and study the early stages of localized corrosion. Nevertheless, the understanding of the electrochemical information included in the EN signal is actually very limited. The role of the cathodic process on the EN signals remains uncertain and has not been sufficiently investigated to date. Thus, an accurate understanding of the influence of the cathodic process on the EN signal is still lacking. On the basis of different kinetics of the oxygen reduction it was established that the anodic amplitude of transients arising from pitting corrosion on stainless steel can be decreased by the corresponding electron consumption of the cathodic process. Therefore, the stronger the electron consumption, the weaker the anodic amplitude of the EN signal becomes. EN signals arising from pitting corrosion on stainless steel can be measured because the cathodic process is inhibited by the passive layer. This was confirmed by means of EN measurements under cathodic polarisation. Since the cathodic process plays a decisive role on the form of transients arising from pitting corrosion, its influence must be considered in the evaluation and interpretation of the EN signals.

  6. Characterization of Sludge from the Process of Steel Tubes Chemical Treatment for Hot Galvanizing

    Directory of Open Access Journals (Sweden)

    Sofilić, U.

    2009-10-01

    Full Text Available Inadequate industrial waste management in Croatia is reflected in the non-sanitary waste disposal, low recycling levels, negligible share of waste processing technologies, insufficient control of its flows, etc.Generated industrial wastes are most frequently disposed of at producers’ own, mostly illegal landfills. There are many such landfills on the Croatian territory, and the disposed types of waste often include those that can be hazardous and represent a considerable source of environmental pollution.Past waste management in all industrial branches can be characterized in this way, which at the same time may result in the harmful impact on human health and the environment. It also represents economic loss due to low utilisation of material and energy potential of some industrial wastes. The metallurgical industry collects its production waste separately. Only a part of the generated waste is returned to the production process and some waste is occasionally used by other industries as secondary raw materials, but the largest part of it ends at producers' own landfills on site. Hazardous wastes (dust containing heavy metals, waste oils etc. are mostly disposed of in a controlled and lawful manner. Past handling of metallurgical waste was unacceptable both from the environmental and economic point of view. Therefore a systematic resolving of this important issue was initiated at the beginning of this decade. Sisak Steelworks galvanized steel pipes in the hot-dip galvanizing procedure by immersing in molten zinc. Between 1970 and 2000 Sisak Steelworks produced approximately 900 000 tonnes of galvanized pipes this way and generated around 70 000 m3 of neutralisation sludge, which was subsequently disposed of in the landfill on site. The paper presents the results of examination of physical-chemical properties of neutralisation sludge generated as waste material in the process of neutralisation of waste sulphate acid bath used in Sisak

  7. Development and modelling of a steel slag filter effluent neutralization process with CO2-enriched air from an upstream bioprocess.

    Science.gov (United States)

    Bove, Patricia; Claveau-Mallet, Dominique; Boutet, Étienne; Lida, Félix; Comeau, Yves

    2018-02-01

    The main objective of this project was to develop a steel slag filter effluent neutralization process by acidification with CO 2 -enriched air coming from a bioprocess. Sub-objectives were to evaluate the neutralization capacity of different configurations of neutralization units in lab-scale conditions and to propose a design model of steel slag effluent neutralization. Two lab-scale column neutralization units fed with two different types of influent were operated at hydraulic retention time of 10 h. Tested variables were mode of flow (saturated or percolating), type of media (none, gravel, Bionest and AnoxKaldnes K3), type of air (ambient or CO 2 -enriched) and airflow rate. One neutralization field test (saturated and no media, 2000-5000 ppm CO 2 , sequential feeding, hydraulic retention time of 7.8 h) was conducted for 7 days. Lab-scale and field-scale tests resulted in effluent pH of 7.5-9.5 when the aeration rate was sufficiently high. A model was implemented in the PHREEQC software and was based on the carbonate system, CO 2 transfer and calcite precipitation; and was calibrated on ambient air lab tests. The model was validated with CO 2 -enriched air lab and field tests, providing satisfactory validation results over a wide range of CO 2 concentrations. The flow mode had a major impact on CO 2 transfer and hydraulic efficiency, while the type of media had little influence. The flow mode also had a major impact on the calcite surface concentration in the reactor: it was constant in saturated mode and was increasing in percolating mode. Predictions could be made for different steel slag effluent pH and different operation conditions (hydraulic retention time, CO 2 concentration, media and mode of flow). The pH of the steel slag filter effluent and the CO 2 concentration of the enriched air were factors that influenced most the effluent pH of the neutralization process. An increased concentration in CO 2 in the enriched air reduced calcite precipitation

  8. EBSD characterization of an IF steel processed by Accumulative Roll Bonding

    International Nuclear Information System (INIS)

    Cruz-Gandarilla, F; Salcedo-Garrido, A M; Avalos, M; Bolmaro, R; Baudin, T; Cabañas-Moreno, J G; Dorantes-Rosales, H J

    2015-01-01

    The objective of this work is to study the texture and microstructure evolution of an IF steel deformed by Accumulative Roll Bonding (ARB) using Electron Backscatter Diffraction. Texture changes occur with increasing number of ARB cycles. For the early cycles, the main components are the α and γ fiber components characteristic of steels. With increasing the number of ARB cycles a tendency towards a random texture is obtained. In the initial state, the mean grain size is 30 μm and after 5 cycles it decreases to 1.2 μm. For the first ARB cycles, the fraction of high angle grain boundary is low but it increases with the number of cycles to about 80% for 5 cycles. The Kernel Average Misorientation (KAM) has no appreciable changes with the number of ARB cycles for all the texture components. (paper)

  9. Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

    Science.gov (United States)

    Kahrobaee, Saeed; Kashefi, Mehrdad

    2015-05-01

    The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ɛ carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes.

  10. Hot Deformation and Processing Window Optimization of a 70MnSiCrMo Carbide-Free Bainitic Steel.

    Science.gov (United States)

    Han, Ying; Sun, Yu; Zhang, Wei; Chen, Hua

    2017-03-21

    The hot deformation behavior of a high carbon carbide-free bainitic steel was studied through isothermal compression tests that were performed on a Gleeble-1500D thermal mechanical simulator at temperatures of 1223-1423 K and strain rates of 0.01-5 s -1 . The flow behavior, constitutive equations, dynamic recrystallization (DRX) characteristics, and processing map were respectively analyzed in detail. It is found that the flow stress increases with increasing the strain rate and decreases with increasing the temperature, and the single-peak DRX can be easily observed at high temperatures and/or low strain rates. The internal relationship between the flow stress and processing parameters was built by the constitutive equations embracing a parameter of Z/A, where the activation energy for hot deformation is 351.539 kJ/mol and the stress exponent is 4.233. In addition, the DRX evolution and the critical conditions for starting DRX were discussed. Then the model of the DRX volume fraction was developed with satisfied predictability. Finally, the processing maps at different strains were constructed according to the dynamic material model. The safety domains and flow instability regions were identified. The best processing parameters of this steel are within the temperature range of 1323-1423 K and strain rate range of 0.06-1 s -1 .

  11. Hot Deformation and Processing Window Optimization of a 70MnSiCrMo Carbide-Free Bainitic Steel

    Directory of Open Access Journals (Sweden)

    Ying Han

    2017-03-01

    Full Text Available The hot deformation behavior of a high carbon carbide-free bainitic steel was studied through isothermal compression tests that were performed on a Gleeble-1500D thermal mechanical simulator at temperatures of 1223–1423 K and strain rates of 0.01–5 s−1. The flow behavior, constitutive equations, dynamic recrystallization (DRX characteristics, and processing map were respectively analyzed in detail. It is found that the flow stress increases with increasing the strain rate and decreases with increasing the temperature, and the single-peak DRX can be easily observed at high temperatures and/or low strain rates. The internal relationship between the flow stress and processing parameters was built by the constitutive equations embracing a parameter of Z/A, where the activation energy for hot deformation is 351.539 kJ/mol and the stress exponent is 4.233. In addition, the DRX evolution and the critical conditions for starting DRX were discussed. Then the model of the DRX volume fraction was developed with satisfied predictability. Finally, the processing maps at different strains were constructed according to the dynamic material model. The safety domains and flow instability regions were identified. The best processing parameters of this steel are within the temperature range of 1323–1423 K and strain rate range of 0.06–1 s−1.

  12. Advances in chemical and phy