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Sample records for superheater materials fireside

  1. Fireside corrosion of superheaters/reheaters in advanced power plants

    Energy Technology Data Exchange (ETDEWEB)

    Syed, A.U.; Simms, N.J.; Oakey, J.E. [Cranfield Univ. (United Kingdom). Energy Technology Centre

    2010-07-01

    The generation of increasing amounts of electricity while simultaneously reducing environmental emissions (CO{sub 2}, SO{sub 2}, NO{sub x} particles, etc) has become a goal for the power industry worldwide. Co-firing biomass and coal in new advanced pulverised fuel power plants is one route to address this issue, since biomass is regarded as a CO{sub 2} neutral fuel (i.e. CO{sub 2} uptake during its growth equals the CO{sub 2} emissions produced during its combustion) and such new advanced power plants operate at higher efficiencies than current plants as a result of using steam systems with high temperatures and pressures. However, co-firing has the potential to cause significant operational challenges for such power plants as amongst other issues, it will significantly change the chemistry of the deposits on the heat exchanger surfaces and the surrounding gas compositions. As a result these critical components can experience higher corrosion rates, and so shorter lives, causing increased operational costs, unless the most appropriate materials are selected for their construction. This paper reports the results of a series of 1000 hour laboratory corrosion tests that have been carried out in controlled atmosphere furnaces, to assess the effect of biomass/coal co-firing on the fireside corrosion of superheaters/reheaters. The materials used for the tests were one ferritic alloy (T92), two austenitic alloys (347HFG and HR3C) and one nickel based alloy (alloy 625). Temperatures of 600 and 650 C were used to represent the metal temperatures in advanced power plants. During these exposures, traditional mass change data were recorded as the samples were recoated with the simulated deposits. After these exposures, cross-sections through samples were prepared using standard metallographic techniques and then analysed using SEM/EDX. Pre-exposure micrometer and post-exposure image analyser measurements were used so that the metal wastage could be calculated. These data are

  2. Fireside corrosion testing of candidate superheater tube alloys, coatings, and claddings -- Phase 2

    Energy Technology Data Exchange (ETDEWEB)

    Blough, J.L.; Seitz, W.W. [Foster Wheeler Development Corp., Livingston, NJ (United States)

    1997-12-01

    In Phase 1 a variety of developmental and commercial tubing alloys and claddings were exposed to laboratory fireside corrosion testing simulating a superheater or reheater in a coal-fired boiler. Phase 2 (in situ testing) has exposed samples of 347 RA-85H, HR3C, 253MA, Fe{sub 3}Al + 5Cr, 310 Ta modified, NF 709, 690 clad, and 671 clad for approximately 4,000, 12,000, and 16,000 hours to the actual operating conditions of a 250-MW coal-fired boiler. The samples were assembled on an air-cooled, retractable corrosion probe, the probe was installed in the reheater activity of the boiler and controlled to the operating metal temperatures of an existing and advanced-cycle coal-fired boiler. The results will be presented for the preliminary metallurgical examination of the corrosion probe samples after 16,000 hours of exposure. Continued metallurgical and interpretive analysis is still on going.

  3. Fireside corrosion testing of candidate superheater tube alloys, coatings, and claddings -- Phase 2 field testing

    Energy Technology Data Exchange (ETDEWEB)

    Blough, J.L. [Foster Wheeler Development Corp., Livingston, NJ (United States)

    1996-08-01

    In Phase 1 of this project, a variety of developmental and commercial tubing alloys and claddings was exposed to laboratory fireside corrosion testing simulating a superheater or reheater in a coal-fired boiler. Phase 2 (in situ testing) has exposed samples of 347, RA85H, HR3C, 253MA, Fe{sub 3}Al + 5Cr, 310 modified, NF 709, 690 clad, and 671 clad for over 10,000 hours to the actual operating conditions of a 250-MW coal-fired boiler. The samples were installed on air-cooled, retractable corrosion probes, installed in the reheater cavity, controlled to the operating metal temperatures of an existing and advanced-cycle, coal-fired boiler. Samples of each alloy are being exposed for 4,000, 12,000, and 16,000 hours of operation. The present results are for the metallurgical examination of the corrosion probe samples after approximately 4,400 hours of exposure.

  4. Neural network for prediction of superheater fireside corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Makkonen, P [Foster Wheeler Energia Oy, Karhula R and D Center, Karhula (Finland)

    1999-12-31

    Superheater corrosion causes vast annual losses to the power companies. If the corrosion could be reliably predicted, new power plants could be designed accordingly, and knowledge of fuel selection and determination of process conditions could be utilized to minimize superheater corrosion. If relations between inputs and the output are poorly known, conventional models depending on corrosion theories will fail. A prediction model based on a neural network is capable of learning from errors and improving its performance as the amount of data increases. The neural network developed during this study predicts superheater corrosion with 80 % accuracy at early stage of the project. (orig.) 10 refs.

  5. Neural network for prediction of superheater fireside corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Makkonen, P. [Foster Wheeler Energia Oy, Karhula R and D Center, Karhula (Finland)

    1998-12-31

    Superheater corrosion causes vast annual losses to the power companies. If the corrosion could be reliably predicted, new power plants could be designed accordingly, and knowledge of fuel selection and determination of process conditions could be utilized to minimize superheater corrosion. If relations between inputs and the output are poorly known, conventional models depending on corrosion theories will fail. A prediction model based on a neural network is capable of learning from errors and improving its performance as the amount of data increases. The neural network developed during this study predicts superheater corrosion with 80 % accuracy at early stage of the project. (orig.) 10 refs.

  6. Fireside corrosion testing of candidate superheater tube alloys, coatings, and claddings -- Phase 2 field testing

    Energy Technology Data Exchange (ETDEWEB)

    Blough, J.L.; Seitz, W.W.; Girshik, A. [Foster Wheeler Development Corp., Livingston, NJ (United States)

    1998-06-01

    In Phase 1 of this project, laboratory experiments were performed on a variety of developmental and commercial tubing alloys and claddings by exposing them to fireside corrosion tests which simulated a superheater or reheater in a coal-fired boiler. Phase 2 (in situ testing) has exposed samples of 347, RA85H, HR3C, RA253MA, Fe{sub 3}Al + 5Cr, Ta-modified 310, NF 709, 690 clad, 671 clad, and 800HT for up to approximately 16,000 hours to the actual operating conditions of a 250-MW, coal-fired boiler. The samples were installed on air-cooled, retractable corrosion probes, installed in the reheater cavity, and controlled to the operating metal temperatures of an existing and advanced-cycle, coal-fired boiler. Samples of each alloy were exposed for 4,483, 11,348, and 15,883 hours of operation. The present results are for the metallurgical examination of the corrosion probe samples after the full 15,883 hours of exposure. A previous topical report has been issued for the 4,483 hours of exposure.

  7. Fire-Side Corrosion: A Case Study of Failed Tubes of a Fossil Fuel Boiler

    Directory of Open Access Journals (Sweden)

    Majid Asnavandi

    2017-01-01

    Full Text Available The failures of superheater and reheater boiler tubes operating in a power plant utilizing natural gas or mazut as a fuel have been analysed and the fire-side corrosion has been suggested as the main reason for the failure in boiler tubes. The tubes have been provided by a fossil fuel power plant in Iran and optical and electron microscopy investigations have been performed on the tubes as well as the corrosion products on their surfaces. The results showed that the thickness of the failed tubes is not uniform which suggests that fire-side corrosion has happened on the tubes. Fire-side corrosion is caused by the reaction of combustion products with oxide layers on the tube surface resulting in metal loss and consequently tubes fracture. However, the tubes corrosion behaviour did not follow the conventional models of the fire-side corrosion. Given that, using the corrosion monitoring techniques for these boiler tubes seems essential. As a result, the thickness of the boiler tubes in different parts of the boiler has been recorded and critical points are selected accordingly. Such critical points are selected for installation of corrosion monitoring probes.

  8. Effects of Different Fuel Specifications and Operation Conditions on the Performance of Coated and Uncoated Superheater Tubes in Two Different Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Wu, Duoli; Dahl, Kristian V.; Madsen, Jesper L.

    2018-01-01

    Fireside corrosionis a serious concern in biomass firing powerplants such that the efficiency of boilers is limited by high temperature corrosion. Application of protective coatings on superheater tubes is a possible solution to combat fireside corrosion. The current study investigates the corros......Fireside corrosionis a serious concern in biomass firing powerplants such that the efficiency of boilers is limited by high temperature corrosion. Application of protective coatings on superheater tubes is a possible solution to combat fireside corrosion. The current study investigates...... the corrosion performance of coated tubes compared to uncoated Esshete 1250 and TP347H tubes, which were exposed in two different biomass-fired boilers for one year. Data on the fuel used, temperature of the boilers, and temperature fluctuations are compared for the two boilers, and how these factors influence...... deposit formation, corrosion, and the stability of the coatings is discussed. The coatings (Ni and Ni2Al3) showed protective behavior ina wood-fired plant where the outlet steam temperature was 520 °C. However, at the plant that fired straw with an outlet steam temperature of 540 °C and where severe...

  9. Nature of fireside deposits in a bagasse and groundnut shell fired 20 MW thermal boiler

    International Nuclear Information System (INIS)

    Srikanth, S.; Das, S.K.; Ravikumar, B.; Rao, D.S.; Nandakumar, K.; Vijayan, P.

    2004-01-01

    The nature of deposit formation on the fireside surfaces of the boiler tubes in the various parts (water walls, platen superheater, final superheater, economizer, electrostatic precipitator etc.) of a commercial 20 MW stoker-fired boiler being fired with a mixture of 80% bagasse and 20% groundnut shell has been analyzed. The deposits in the various portions of the boiler were characterized by particle size analysis, chemical analysis, X-ray diffraction and scanning electron microscopy. The deposits were found to be mainly quartz, alkali and alkaline earth silicates and sulfates. From the phase constitution and other microscopic characteristics of the deposit, it can be inferred that the silicates in the deposit formed through inertial impaction and the sulfates formed by vapor phase deposition

  10. Nature of fireside deposits in a bagasse and groundnut shell fired 20 MW thermal boiler

    Energy Technology Data Exchange (ETDEWEB)

    Srikanth, S.; Rao, D.S. [National Metallurgical Laboratory Madras Centre, Chennai (India); Swapan, S.K.; Das, K.; Ravikumar, B. [National Metallurgical Laboratory, Jamshedpur (India). Materials Characterization Division; Nandakumar, K.; Vijayan, P. [Bharat Heavy Electricals Limited, Tiruchirappalli (India). Research and Development Section

    2004-10-01

    The nature of deposit formation on the fireside surfaces of the boiler tubes in the various parts (water walls, platen superheater, final superheater, economizer, electrostatic precipitator etc.) of a commercial 20 MW stoker-fired boiler being fired with a mixture of 80% bagasse and 20% groundnut shell has been analyzed. The deposits in the various portions of the boiler were characterized by particle size analysis, chemical analysis, X-ray diffraction and scanning electron microscopy. The deposits were found to be mainly quartz, alkali and alkaline earth silicates and sulfates. From the phase constitution and other microscopic characteristics of the deposit, it can be inferred that the silicates in the deposit formed through inertial impaction and the sulfates formed by vapor phase deposition. (author)

  11. Fire-Side Corrosion: A Case Study of Failed Tubes of a Fossil Fuel Boiler

    OpenAIRE

    Asnavandi, Majid; Kahram, Mohaddeseh; Rezaei, Milad; Rezakhani, Davar

    2017-01-01

    The failures of superheater and reheater boiler tubes operating in a power plant utilizing natural gas or mazut as a fuel have been analysed and the fire-side corrosion has been suggested as the main reason for the failure in boiler tubes. The tubes have been provided by a fossil fuel power plant in Iran and optical and electron microscopy investigations have been performed on the tubes as well as the corrosion products on their surfaces. The results showed that the thickness of the failed tu...

  12. Modelling fireside corrosion of heat exchangers in co-fired pulverised fuel power systems

    Energy Technology Data Exchange (ETDEWEB)

    Simms, N.J. [Cranfield Univ. (United Kingdom). Energy Technology Centre; Fry, A.T. [National Physical Laboratory, Teddington, Middlesex (United Kingdom)

    2010-07-01

    As a result of concerns about the effects of CO{sub 2} emissions on the global environment, there is increasing pressure to reduce such emissions from power generation systems. The use of biomass co-firing with coal in conventional pulverised fuel power stations has provided the most immediate route to introduce a class of fuel that is regarded as both sustainable and carbon neutral. In the future it is anticipated that increased levels of biomass will need to be used in such systems to achieve the desired CO{sub 2} emission targets. However there are concerns over the risk of fireside corrosion damage to the various heat exchangers and boiler walls used in such systems. Future pulverised fuel power systems will need to be designed to cope with the effects of using a wide range of coal-biomass mixes. However, such systems will also need to use much higher heat exchanger operating temperatures to increase their conversion efficiencies and counter the effects of the CO{sub 2} capture technologies that will need to be used in them. Higher operating temperatures will also increase the risk of fireside corrosion damage to the critical heat exchangers. This paper reports work that has been carried out to develop quantitative corrosion models for heat exchangers in pulverised fuel power systems. These developments have been particularly targeted at producing models that enable the evaluation of the effects of using different coal-biomass mixtures and of increasing heat exchanger operating conditions. Models have been produced that have been targeted at operating conditions and materials used in (a) superheaters/reheaters and (b) waterwalls. Data used in the development of these models has been produced from full scale and pilot scale plants in the UK using a wide range of coal and biomass mixtures, as well as from carefully targeted series of laboratory corrosion tests. Mechanistic and neural network based models have been investigated during this development process to

  13. Materials for higher steam temperatures (up to 600 deg C) in biomass and waste fired plant. A review of present knowledge; Material foer hoegre aangtemperaturer (upp till 600 grader C) i bio- och avfallseldade anlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Staalenheim, Annika; Henderson, Pamela

    2011-02-15

    A goal for the Swedish power industry is to build a demonstration biomass-fired plant with 600 deg C steam data in 2015. Vaermeforsk also has a goal to identify materials that can be used in such a plant. This project involves a survey of present knowledge and published articles concerning materials that are suitable for use in biomass and wastefired plants with steam data up to 600 deg C. The information has been gathered from plants presently in operation, and from field tests previously performed with probes. Plants firing only household waste are excluded. The components considered are waterwalls/furnace walls (affected because of higher steam pressures) and superheaters. Fireside corrosion and steam-side oxidation are dealt with. Candidate materials (or coatings) are suggested and areas for further research have been identified. The purpose of this project is to give state-of-the-art information on what materials could be used in biomass and waste-fired plant to reach a maximum steam temperature of 600 deg C. This report is aimed at suppliers of boilers and materials, energy utility companies and others involved in building new plant with higher steam data. In accordance with the goals of this project: - Materials suitable for use at higher steam temperatures (up to 600 deg C steam) in wood-based biomass and waste-fired plant have been identified. Austenitic stainless steels HR3C, TP 347 HFG and AC66 all have adequate strength, steam-side oxidation and fireside corrosion resistance for use as superheaters. AC66 and HR3C have better steam-side oxidation resistance than TP 347 HFG , but TP 347 HFG has better fireside corrosion resistance. It is recommended that TP 347 HFG be shot-peened on the inside to improve the oxidation resistance if in service with steam temperatures above 580 deg C. - Furnace walls coated with Ni-based alloys or a mixture of Ni- alloy and ceramic show good corrosion resistance at lower temperatures and should be evaluated at higher

  14. Oxidation rate in ferritic superheater materials

    International Nuclear Information System (INIS)

    Falk, I.

    1992-05-01

    On the steam side of superheater tubes, compact oxide layers are formed which have a tendency to crack and flake off (exfoliate). Oxide particles then travel with the steam and can give rise to erosion damage in valves and on turbine blades. In an evaluation of conditions in superheater tubes from Swedish power boilers, it was found that the exfoliation frequency for one material quality (SS 2218) was greater than for other qualities. Against this background, a literature study has been carried out in order to determine which mechanisms govern the build-up of oxide and the exfoliation phenomenon. The study reveals that the oxide morphology is similar on all ferritic steels with Cr contents up to 5%. and that the oxide properties can therefore be expected to be similar. The reason why the exfoliation frequency is greater for tubes of SS 2218 is probably that the tubes have been exposed to higher temperatures. SS 2218 (2.25 Cr) is normally used in a higher temperature range which is accompanied by improved strength data as compared with SS 2216 (1 Cr). The principal cause of the exfoliation is said to be stresses which arise in the oxide during the cooling-down process associated with shutdowns. The stresses give rise to longitudinal cracks in the oxide, and are formed as a result of differences in thermal expansion between the oxide and the tube material. In addition, accounts are presented of oxidation constants and growth velocities, and thickness and running time. These data constitute a valuable basis for practical estimates of the operating temperature in routine checks and investigations into damage in superheater tubes. (au)

  15. Coal fired power plant fireside problems

    International Nuclear Information System (INIS)

    Mayer, P.; Manolescu, A.V.

    1984-01-01

    This paper describes the recent experience with fireside problems in coal fired subcritical boilers at Ontario Hydro*, and is concerned with boiler tube wastage. Problems with other components such as burners, air pre-heaters and ''back-end'' ductwork are not discussed. In most utilities, boiler tube failures account for a sizable portion of the total forced outages (typically about25%) as well as a very large part of the maintenance outages. The failures shown under the external deterioration category are of interest because they indicate the proportion of problems caused by the tube metal wastage processes initiated on the fireside of the boilers. Fireside problems remain an important cause of boiler tube failures year after year in spite of concentrated efforts to mitigate them

  16. Research on the Superheater Material Properties for USC Boiler with 700°C Steam Parameter

    Science.gov (United States)

    Chongbin, Wang; Xueyuan, Xu; Yufeng, Zhu; Yongqiang, Jin; Hui, Tong; Yu, Wang; Xiaoli, Lu

    This paper discusses the materials' properties of superheater for 700°C USC boiler, including Sanicro25, HR6W, 617mod and 740H, and analyzes the range of applicable temperature of superheater made of different tubes, such as T91, T92, Super304H, TP310HCbN, Sanicro25, HR6W, 617Mod and 740H. In addition, some suggestions on the material selection have been proposed.

  17. Microwave superheaters for fusion

    International Nuclear Information System (INIS)

    Campbell, R.B.; Hoffman, M.A.; Logan, B.G.

    1987-01-01

    The microwave superheater uses the synchrotron radiation from a thermonuclear plasma to heat gas seeded with an alkali metal to temperatures far above the temperature of material walls. It can improve the efficiency of the Compact Fusion Advanced Rankine (CFAR) cycle described elsewhere in these proceedings. For a proof-of-principle experiment using helium, calculations show that a gas superheat ΔT of 2000 0 K is possible when the wall temperature is maintained at 1000 0 K. The concept can be scaled to reactor grade systems. Because of the need for synchrotron radiation, the microwave superheater is best suited for use with plasmas burning an advanced fuel such as D- 3 He. 5 refs

  18. The CP 1 type separators-superheaters

    International Nuclear Information System (INIS)

    Palacio, G.

    1984-01-01

    Analysis of the functionnement of the separators superheaters in the first French 900 MW PWR units (Fessenhein 1-2 and Bugey 2-3-4-5) and in the program CP 1 units: localization of the separators superheaters, design, tests and choice of the materials, description of the separators superheaters (shells, separators, superheater bundles, internal lagging, purging tank and condensate stank, steam line equipments); study of the various operation modes (nominals, transients, malfunctions, conservation during shutdowns) and the in service behaviour of the components; study of the modifications on the CP 1 equipments and their behaviour; description of the measures, tests and on site controls (controls during planned shutdowns and controls during service) [fr

  19. Fire-side corrosion in power-station boilers

    Energy Technology Data Exchange (ETDEWEB)

    Cutler, A J.B.; Flatley, T; Hay, K A

    1978-10-01

    The steel tubing of a modern power-station boiler operates at up to 650/sup 0/C (a dull red heat) in the very corrosive environment produced by the combustion gases and ash particles. Within the tubes, whose walls are around 5mm thick, 2000 tons of steam are generated per hour at temperatures up to 565/sup 0/C and pressures up to 170 bar. Several forms of metal corrosion may occur on the fireside surface of these tubes and on other boiler components. The designed 20-year operating life of the stainless-steel superheater and reheater tubes can be much reduced at temperatures above 600/sup 0/C by attack from molten salts formed beneath the deposited ash on the upstream tube surfaces. Mild steel evaporator tubes lining the furnace wall may suffer similarly if flame impingement allows the local release of volatile chlorine compounds from coal particles on the tube surface. Uncooled metal components supporting and aligning the boiler tubes may reach 1000/sup 0/C and are particularly susceptible to corrosion. CEGB research effort has been applied to quantify the rate of corrosion and to obtain an understanding of the complex corrosion mechanisms, so that ways of minimizing or preventing their occurrence may be found. These include the optimization of the combustion chemistry, design modifications such as shielding certain vulnerable tubes, and the selection of improved alloys and the use of ''co-extruded'' tubing.

  20. Oxidation performance of high temperature materials under oxyfuel conditions

    Energy Technology Data Exchange (ETDEWEB)

    Tuurna, Satu; Pohjanne, Pekka; Yli-Olli, Sanni; Kinnunen, Tuomo [VTT Technical Research Centre of Finland, Espoo (Finland)

    2010-07-01

    Oxyfuel combustion is widely seen as a major option to facilitate carbon capture and storage (CCS) from future boiler plants utilizing clean coal technologies. Oxyfuel combustion can be expected to differ from combustion in air by e.g. modified distribution of fireside temperatures, much reduced NOx but increased levels of fireside CO{sub 2}, SO{sub 2} and water levels due to extensive flue gas recirculation. Modified flue gas chemistry results in higher gas emissivity that can increase the thermal stresses at the heat transfer surfaces of waterwalls and superheaters. In addition, increased flue gas recirculation can increase the concentration of a number of contaminants in the deposited ash and promote fouling and corrosion. There is relatively little experimental information available about the effects of oxyfuel combustion on the performance of boiler material. In this work, the oxidation performance of steels X20CrMoV11-1 and TP347HFG has been determined at 580 C/650 C under simulated oxyfuel firing conditions. The results are presented and compared to corresponding results from simulated air firing conditions. (orig.)

  1. Improved superheater tubing material - Ti and Nb bearing austenitic steel

    International Nuclear Information System (INIS)

    Kinoshita, K.; Mimino, T.; Minegishi, I.

    1975-01-01

    A newly developed 18 Cr-8 Ni stainless steel modified with small amounts of Ti and Nb has considerably high stress-rupture strength and is considered to be suitable for superheater material for power boilers. Data for stress-rupture and creep for long times, the strength of welded joints, the changes of characteristics due to exposure to high temperatures, etc., are presented and discussed. Some investigations after trial services indicate that the experimental data are applicable to actual applications. (author)

  2. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through

  3. A novel capacitance sensor for fireside corrosion measurement

    Science.gov (United States)

    Ban, Heng; Li, Zuoping

    2009-11-01

    Fireside corrosion in coal-fired power plants is a leading mechanism for boiler tube failures. Online monitoring of fireside corrosion can provide timely data to plant operators for mitigation implementation. This paper presents a novel sensor concept for measuring metal loss based on electrical capacitance. Laboratory-scale experiments demonstrated the feasibility of design, fabrication, and operation of the sensor. The fabrication of the prototype sensor involved sputtering deposition of a thin metal coating with varying thickness on a ceramic substrate. Corrosion metal loss resulted in a proportional decrease in electrical capacitance of the sensor. Laboratory experiments using a muffle furnace with an oxidation environment demonstrated that low carbon steel coatings on ceramic substrate survived cyclic temperatures over 500 °C. Measured corrosion rates of sputtered coating in air had an Arrhenius exponential dependence on temperature, with metal thickness loss ranging from 2.0 nm/h at 200 °C to 2.0 μm/h at 400 °C. Uncertainty analysis indicated that the overall measurement uncertainty was within 4%. The experimental system showed high signal-to-noise ratio, and the sensor could measure submicrometer metal thickness changes. The laboratory experiments demonstrated that the sensor concept and measurement system are capable of short term, online monitoring of metal loss, indicating the potential for the sensor to be used for fireside corrosion monitoring and other metal loss measurement.

  4. Superheater fireside corrosion mechanisms in MSWI plants: Lab-scale study and on-site results

    Energy Technology Data Exchange (ETDEWEB)

    Brossard, J.M.; Chaucherie, X.; Nicol, F. [Veolia Environnement R and D, Zone Portuaire de Limay, 291 Avenue Dreyfous Ducas, Limay 78520 (France); Diop, I. [Veolia Environnement R and D, Zone Portuaire de Limay, 291 Avenue Dreyfous Ducas, Limay 78520 (France); Institut Jean Lamour, departement Chimie et physique des solides et des surfaces, UMR 7198 CNRS - Universite Henri Poincare Nancy 1, Vandoeuvre-Les-Nancy (France); Rapin, C.; Vilasi, M. [Institut Jean Lamour, departement Chimie et physique des solides et des surfaces, UMR 7198 CNRS - Universite Henri Poincare Nancy 1, Vandoeuvre-Les-Nancy (France)

    2011-06-15

    Combustion of municipal waste generates highly corrosive gases (HCl, SO{sub 2}, NaCl, KCl, and heavy metals chlorides) and ashes containing alkaline chlorides and sulfates. Currently, corrosion phenomena are particularly observed on superheater's tubes. Corrosion rates depend mainly on installation design, operating conditions i.e., gas and steam temperature and velocity of the flue gas containing ashes. This paper presents the results obtained using an innovative laboratory-scale corrosion unit, which simulates MSWI (Municipal Solid Waste Incineration) boilers conditions characterized by a temperature gradient at the metal tube in the presence of corrosive gases and ashes. The presented corrosion tests were realized on carbon steel at fixed metal temperature (400 C). The influence of the flue gas temperature, synthetic ashes composition, and flue gas flow pattern were investigated. After corrosion test, cross sections of tube samples were characterized to evaluate thickness loss and estimate corrosion rate while the elements present in corrosion layers were analyzed. Corrosion tests were carried out twice in order to validate the accuracy and reproducibility of results. First results highlight the key role of molten phase related to the ash composition and flue gas temperature as well as the deposit morphology, related to the flue gas flow pattern, on the mechanisms and corrosion rates. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  5. Superheat in magma oceans

    Science.gov (United States)

    Jakes, Petr

    1992-01-01

    The existence of 'totally molten' planets implies the existence of a superheat (excess of heat) in the magma reservoirs since the heat buffer (i.e., presence of crystals having high latent heat of fusion) does not exist in a large, completely molten reservoir. Any addition of impacting material results in increase of the temperature of the melt and under favorable circumstances heat is stored. The behavior of superheat melts is little understood; therefore, we experimentally examined properties and behavior of excess heat melts at atmospheric pressures and inert gas atmosphere. Highly siliceous melts (70 percent SiO2) were chosen for the experiments because of the possibility of quenching such melts into glasses, the slow rate of reaction in highly siliceous composition, and the fact that such melts are present in terrestrial impact craters and impact-generated glasses. Results from the investigation are presented.

  6. Lifetime evaluation of superheater tubes exposed to steam oxidation, high temperature corrosion and creep

    Energy Technology Data Exchange (ETDEWEB)

    Henriksen, N [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark); Hede Larsen, O; Blum, R [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark)

    1996-12-01

    Advanced fossil fired plants operating at high steam temperatures require careful design of the superheaters. The German TRD design code normally used in Denmark is not precise enough for the design of superheaters with long lifetimes. The authors have developed a computer program to be used in the evaluation of superheater tube lifetime based on input related to tube dimensions, material, pressure, steam temperature, mass flux, heat flux and estimated corrosion rates. The program is described in the paper. As far as practically feasible, the model seems to give a true picture of the reality. For superheaters exposed to high heat fluxes or low internal heat transfer coefficients as is the case for superheaters located in fluidized bed environments or radiant environments, the program has been extremely useful for evaluation of surface temperature, oxide formation and lifetime. The total uncertainty of the method is mainly influenced by the uncertainty of the determination of the corrosion rate. More precise models describing the corrosion rate as a function of tube surface temperature, fuel parameters and boiler parameters need to be developed. (au) 21 refs.

  7. Application of composite tubes in power plants

    International Nuclear Information System (INIS)

    Toernblom, H.; Egnell, L.; Gullberg, R.

    1975-01-01

    Composite tubes with metallurgical bond are now being used on an industrial scale in recovery boilers. Service trials in power plants are viewed and the possibilities to solve fireside corrosion problems in the boiler and superheater sections are discussed. The present and potential future application in nuclear power plants is summarized. A brief presentation of the manufacture and fabrication of composite tubes is made and specific material properties are discussed. Composite tubes are concluded to be an established product and a useful means of meeting conflicting material requirements under severe service conditions. (author)

  8. Critical superheats upon boiling of dissociating liquids

    International Nuclear Information System (INIS)

    Kolykhan, L.I.; Solov'ev, V.N.

    1985-01-01

    The experimental data on critical superheats of dissociating liquids, i.e. nitrogen tetroxide and nitrine are presented (nitrine is the solution of nitrogen oxide in nitrogen tetroxide). The experiments with boiling N 2 O 4 have been carried out in the pressure range 0.1-3.0 MPa and with boiling nitrine within the pressure range 0.2-9.0 MPa. The experiments have revealed an anomalous dependence of critical superheats on pressure P, thus at P>=2.5 MPa the critical superheat values exceed the limiting ones, and at P=4.5 MPa this excess amounts to more than 16 K, essentially exceeding the errors of the experiments. The results for N 2 O 4 critical superheats agree with experimental data of other authors. Complex phenomena observed upon boiling of dissociating liquids require further theoretical and experimental studies

  9. Integrated boiler, superheater, and decomposer for sulfuric acid decomposition

    Science.gov (United States)

    Moore, Robert [Edgewood, NM; Pickard, Paul S [Albuquerque, NM; Parma, Jr., Edward J.; Vernon, Milton E [Albuquerque, NM; Gelbard, Fred [Albuquerque, NM; Lenard, Roger X [Edgewood, NM

    2010-01-12

    A method and apparatus, constructed of ceramics and other corrosion resistant materials, for decomposing sulfuric acid into sulfur dioxide, oxygen and water using an integrated boiler, superheater, and decomposer unit comprising a bayonet-type, dual-tube, counter-flow heat exchanger with a catalytic insert and a central baffle to increase recuperation efficiency.

  10. Adaptive Superheat Control of a Refrigeration Plant using Backstepping

    DEFF Research Database (Denmark)

    Rasmussen, Henrik

    2008-01-01

    This paper proposes a novel method for superheat and capacity control of refrigeration systems. The new idea is to control the superheat by the compressor speed and capacity by the refrigerant flow. This gives a highly nonlinear transfer operator from compressor speed input to the superheat output....... A new low order nonlinear model of the evaporator is developed and used in a backstepping design of an adaptive nonlinear controller.  The stability of the proposed method is validated theoretically by Lyapunov analysis and experimental results shows the performance of the system for a wide range...

  11. Current Status of Superheat Spray Modeling With NCC

    Science.gov (United States)

    Raju, M. S.; Bulzan, Dan L.

    2012-01-01

    An understanding of liquid fuel behavior at superheat conditions is identified to be a topic of importance in the design of modern supersonic engines. As a part of the NASA's supersonics project office initiative on high altitude emissions, we have undertaken an effort to assess the accuracy of various existing CFD models used in the modeling of superheated sprays. As a part of this investigation, we have completed the implementation of a modeling approach into the national combustion code (NCC), and then applied it to investigate the following three cases: (1) the validation of a flashing jet generated by the sudden release of pressurized R134A from a cylindrical nozzle, (2) the differences between two superheat vaporization models were studied based on both hot and cold flow calculations of a Parker-Hannifin pressure swirl atomizer, (3) the spray characteristics generated by a single-element LDI (Lean Direct Injector) experiment were studied to investigate the differences between superheat and non-superheat conditions. Further details can be found in the paper.

  12. Simulasi Thermal Stress Pada Tube Superheater Package Boiler

    OpenAIRE

    Hamdani

    2013-01-01

    This project investigates the thermal stress behavior and the mechanisms of superheater tube failure with experimental method and numerical analysis. First of all the procedures for failure analysis were applied to determine the root cause of them. A visual assessment of boiler critical pressure parts was carried out, and then the failed tube is examined by nondestructive evaluation. For the numerical domain, initially the elastic solution for a superheater tube subjected to an internal press...

  13. A steam separator-superheater apparatus

    International Nuclear Information System (INIS)

    Androw, Jean; Bessouat, Roger; Peyrelongue, J.-P.

    1973-01-01

    Description is given of a separator-superheater apparatus comprising an outer enclosure containing a separating-unit and a steam superheating unit according to the main patent. The present addition relates to an improvement in that apparatus, characterized in that the separating unit and the superheating unit, mounted in two distinct portions of the outer enclosure, are divided into the same number of sub-units of each unit being identical and operating in parallel, and in that to each separator sub-unit is associated a superheater sub-unit, said sub-units being mounted in series and located in one in the other of the enclosure two portions, respectively. This can be applied to the treatment of the exhaust steam of a turbine high pressure body, prior to re-injecting said steam into the low pressure body [fr

  14. Nonlinear Superheat Control of a Refrigeration Plant using Backstepping

    DEFF Research Database (Denmark)

    Rasmussen, Henrik

    2008-01-01

    This paper proposes a novel method for superheat and capacity control of refrigeration systems. The main idea is to control the superheat by the compressor speed and capacity by the refrigerant flow. A new low order nonlinear model of the evaporator is developed and used in a backstepping design...... of a nonlinear controller. The proposed method is validated by experimental results....

  15. Automatic Tuning of the Superheat Controller in a Refrigeration Plant

    DEFF Research Database (Denmark)

    Rasmussen, Henrik; Thybo, Claus; Larsen, Lars F. S.

    2006-01-01

    This paper proposes an automatic tuning of the superheat control in a refrigeration system using a relay method. By means of a simple evaporator model that captures the important dynamics and non-linearities of the superheat a gain-scheduling that compensates for the variation of the process gain...

  16. Factors of Nonlinear-ultrasonic Detection and Its Application to HR3C Fireside Corrosion

    Directory of Open Access Journals (Sweden)

    QIN Peng

    2016-11-01

    Full Text Available Based on the discussion of the factors influencing the nonlinear ultrasonic testing, the feasibility of nondestructive evaluation of HR3C fireside corrosion was investigated using nonlinear ultrasonic testing. The results show that the number of pulse string is no more than 2df/c and the installation of Hanning window is helpful to reduce the disturbance of the system, in addition, the rough surface of the sample has a significant impact on the nonlinear parameter β. The nonlinear coefficient demonstrates a phased growth trend as corrosion time prolongs. At the initial stage of corrosion(within 50h,there are small increments within 20% in the nonlinear coefficient, however,the nonlinear coefficient β is increased obviously with the duration time to 150h. Compared with un-corroded sample, the amplification in the sample corroded for 200h reaches to 260%. The monotonous varieties in nonlinear coefficient are consistent with the aggravation of corrosion damage,hence,it is feasible to nondestructively evaluate HR3C fireside corrosion by means of ultrasonic nonlinear testing.

  17. Analysis of temperature and stress distribution of superheater tubes after attemperation or sootblower activation

    International Nuclear Information System (INIS)

    Madejski, Paweł; Taler, Dawid

    2013-01-01

    Highlights: • The CFD simulation was used to calculate 3D steam and tube wall temperature distributions in the platen superheater. • The CFD results can be used in design of superheaters made of tubes with complex cross-section. • The CFD analysis enables the proper selection of the steel grade. • The transient temperature and stress distributions were calculated using Finite Volume Method. • The detailed analysis prevents superheater tubes from excessive stresses during sootblower or attemperator activation. - Abstract: Superheaters are characterized by high metal temperatures due to higher steam temperature and low heat transfer coefficients on the tube inner surfaces. Superheaters have especially difficult operating conditions, particularly during attemperator and sootblower activations, when temperature and steam flow rate as well as tube wall temperature change with time. A detailed thermo-mechanical analysis of the superheater tubes makes it possible to identify the cause of premature high-temperature failures and aids greatly in the changes in tubing arrangement and improving start-up technology. This paper presents a thermal and strength analysis of a tube “double omega”, used in the steam superheaters in CFB boilers

  18. Single Temperature Sensor Superheat Control Using a Novel Maximum Slope-seeking Method

    DEFF Research Database (Denmark)

    Vinther, Kasper; Rasmussen, Henrik; Izadi-Zamanabadi, Roozbeh

    2013-01-01

    Superheating of refrigerant in the evaporator is an important aspect of safe operation of refrigeration systems. The level of superheat is typically controlled by adjusting the flow of refrigerant using an electronic expansion valve, where the superheat is calculated using measurements from...

  19. Nonlinear Superheat and Evaporation Temperature Control of a Refrigeration Plant

    DEFF Research Database (Denmark)

    Rasmussen, Henrik; Thybo, Claus; Larsen, Lars F. S.

    2006-01-01

    This paper proposes novel control of the superheat of the evaporator in a refrigeration system. A new model of the evaporator is developed and based on this model the superheat is transferred to a referred variable. It is shown that control of this variable leads to a linear system independent...... of the working point. The model also gives a method for control of the evaporation temperature. The proposed method is validated by experimental results....

  20. Steam separator-superheater with drawing of a fraction of the dried steam

    International Nuclear Information System (INIS)

    Bessouat, Roger; Marjollet, Jacques.

    1976-01-01

    This invention concerns a vertical separator-superheater of the steam from a high pressure expansion turbine before it is admitted to an expansion turbine at a lower pressure, by heat exchange with steam under a greater pressure, and drawing of a fraction of the dried steam before it is superheated. Such drawing off is necessary in the heat exchange systems of light water nuclear reactors. Its purpose is to provide a separator-superheater that provides an even flow of non superheated steam and a regular distribution of the steam to be superheated to the various superheating bundles, with a significantly uniform temperature of the casing, thereby preventing thermal stresses and ensuring a minimal pressure drop. The vertical separator-superheater of the invention is divided into several vertical sections comprising as from the central area, a separation area of the steam entrained water and a superheater area and at least one other vertical section with only a separation area of the steam entrained water [fr

  1. Remaining Life Estimation Of Secondary Superheater Outlet On Industrial Electrical Boiler

    International Nuclear Information System (INIS)

    Soedardjo; Andryansyah; Arhatari, B.D.; Natsir, Muhammad; Triyadi, Ari; Farokhi

    2001-01-01

    Remaining life estimation of secondary superheater header outlet (SSHO) on industrial electrical boiler has been carried out. Estimation conducted by the observation of microstructure cavitation development based on Neubauer and Wedel theory. The result is available for isolated cavitation development present yet. That Secondary Superheater Outlet component is in good condition after 14 years operated and predicted could be operated for 36 years again

  2. DYNAM, Once Through Boiling Flow with Steam Superheat, Laplace Transformation

    International Nuclear Information System (INIS)

    Schlueter, G.; Efferding, L.E.

    1973-01-01

    1 - Description of problem or function: DYNAM performs a dynamic analysis of once-through boiling flow oscillations with steam superheat. The model describing the superheat regime (single- phase, variable density fluid) for subcritical pressure operation is also applicable to the study of once-through operation using supercritical pressure water. 2 - Method of solution: Linearized partial differential conservation equations are solved using Laplace transformation of the temporal terms and integration of the spatial variations. DYNAM is written in complex variable notation. 3 - Restrictions on the complexity of the problem - Maxima of: 30 intervals used to describe the power distribution in the non-boiling and boiling regions, 29 boiling nodes, 7 intervals and corresponding friction multipliers read in per case, 14 exit qualities read in per case, 40 superheat nodes, 10 coefficients read in for the phi 2 vs, x-polynomial fit, 48 frequencies at which open-loop frequency response is desired, 48 frequencies at which signal output is desired

  3. Thermomechanical CSM analysis of a superheater tube in transient state

    Science.gov (United States)

    Taler, Dawid; Madejski, Paweł

    2011-12-01

    The paper presents a thermomechanical computational solid mechanics analysis (CSM) of a pipe "double omega", used in the steam superheaters in circulating fluidized bed (CFB) boilers. The complex cross-section shape of the "double omega" tubes requires more precise analysis in order to prevent from failure as a result of the excessive temperature and thermal stresses. The results have been obtained using the finite volume method for transient state of superheater. The calculation was carried out for the section of pipe made of low-alloy steel.

  4. Can the lifetime of the superheater tubes be predicted according to the fuel analyses? Assessment from field and laboratory data

    Energy Technology Data Exchange (ETDEWEB)

    Salmenoja, K [Kvaerner Pulping Oy, Tampere (Finland)

    1999-12-31

    Lifetime of the superheaters in different power boilers is more or less still a mystery. This is especially true in firing biomass based fuels (biofuels), such as bark, forest residues, and straw. Due to the unhomogeneous nature of the biofuels, the lifetime of the superheaters may vary from case to case. Sometimes the lifetime is significantly shorter than originally expected, sometimes no corrosion even in the hottest tubes is observed. This is one of the main reasons why the boiler operators often demand for a better predictability on the corrosion resistance of the materials to avoid unscheduled shutdowns. (orig.) 9 refs.

  5. Can the lifetime of the superheater tubes be predicted according to the fuel analyses? Assessment from field and laboratory data

    Energy Technology Data Exchange (ETDEWEB)

    Salmenoja, K. [Kvaerner Pulping Oy, Tampere (Finland)

    1998-12-31

    Lifetime of the superheaters in different power boilers is more or less still a mystery. This is especially true in firing biomass based fuels (biofuels), such as bark, forest residues, and straw. Due to the unhomogeneous nature of the biofuels, the lifetime of the superheaters may vary from case to case. Sometimes the lifetime is significantly shorter than originally expected, sometimes no corrosion even in the hottest tubes is observed. This is one of the main reasons why the boiler operators often demand for a better predictability on the corrosion resistance of the materials to avoid unscheduled shutdowns. (orig.) 9 refs.

  6. High Temperature Corrosion Problem of Boiler Components in presence of Sulfur and Alkali based Fuels

    Science.gov (United States)

    Ghosh, Debashis; Mitra, Swapan Kumar

    2011-04-01

    Material degradation and ageing is of particular concern for fossil fuel fired power plant components. New techniques/approaches have been explored in recent years for Residual Life assessment of aged components and material degradation due to different damage mechanism like creep, fatigue, corrosion and erosion etc. Apart from the creep, the high temperature corrosion problem in a fossil fuel fired boiler is a matter of great concern if the fuel contains sulfur, chlorine sodium, potassium and vanadium etc. This paper discusses the material degradation due to high temperature corrosion in different critical components of boiler like water wall, superheater and reheater tubes and also remedial measures to avoid the premature failure. This paper also high lights the Residual Life Assessment (RLA) methodology of the components based on high temperature fireside corrosion. of different critical components of boiler.

  7. Corrosion protection on superheaters of waste to energy plants. Experience with material and application; Korrosionsschutz im Ueberhitzerbereich. Erfahrungen mit Werkstoff und Applikation aus Qualitaetsbegleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Schmidl, Werner; Herzog, Thomas; Magel, Gabi; Mueller, Wolfgang; Spiegel, Wolfgang [CheMin GmbH, Augsburg (Germany)

    2011-07-01

    Corrosion induced by chlorine at high temperatures and corrosion by salt melts sometimes cause severe risk and loss of operational availability in waste- and biomass-fired power plants. This corrosion very often affects the superheater. Due to high maintenance needs, several approaches to anti-corrosion coating have been developed. Nickel-based alloys such as alloy 625 are chosen to be applied as cladding or by thermal spraying. Operation periods have been considerably increased by these methods. But still there are some shortcomings in corrosion protection due to application and/or material. (orig.)

  8. High-Temperature Graphitization Failure of Primary Superheater Tube

    Science.gov (United States)

    Ghosh, D.; Ray, S.; Roy, H.; Mandal, N.; Shukla, A. K.

    2015-12-01

    Failure of boiler tubes is the main cause of unit outages of the plant, which further affects the reliability, availability and safety of the unit. So failure analysis of boiler tubes is absolutely essential to predict the root cause of the failure and the steps are taken for future remedial action to prevent the failure in near future. This paper investigates the probable cause/causes of failure of the primary superheater tube in a thermal power plant boiler. Visual inspection, dimensional measurement, chemical analysis, metallographic examination and hardness measurement are conducted as the part of the investigative studies. Apart from these tests, mechanical testing and fractographic analysis are also conducted as supplements. Finally, it is concluded that the superheater tube is failed due to graphitization for prolonged exposure of the tube at higher temperature.

  9. Influence of Superheated Steam Temperature Regulation Quality on Service Life of Boiler Steam Super-Heater Metal

    Directory of Open Access Journals (Sweden)

    G. T. Kulakov

    2009-01-01

    Full Text Available The paper investigates influence of change in quality of superheated steam temperature regulations on service life of super-heater metal. А dependence between metal service life and dispersion value for different steel grades has been determined in the paper. Numerical values pertaining to increase of super-heater metal service life in case of transferring from manual regulation to standard system of automatic regulation (SAR have been determined and in case of transferring from standard SAR to improved SAR. The analysis of tabular data and plotted dependencies makes it possible to conclude that any change in conditions of convection super-heater metal work due to better quality of the regulation leads to essential increase of time period which is left till the completion of the service life of a super-heater heating surface.

  10. High-Speed Imaging of Explosive Droplet Boiling at the Superheat Limit

    Science.gov (United States)

    Ferris, F. Robert; Hermanson, Jim; Asadollahi, Arash; Esmaeeli, Asghar

    2017-11-01

    The explosive boiling processes of droplets of diethyl ether (1-2 mm in diameter) at the superheat limit were examined both experimentally and computationally. Experimentally, droplet explosion was studied using a heated bubble column to bring the test droplet to the superheat limit. The droplet fluid was diethyl ether (superheat limit 147 C at 1 bar) with immiscible glycerol employed as the heated host fluid. Tests were carried out at pressures between 0.5 and 4 bar absolute. The pressure rise associated with the explosive boiling event was captured using a piezoelectric quartz pressure transducer with a 1 MHz DAQ system. High-speed imaging of the interfacial behavior during explosive boiling was performed using a Phantom v12.1 camera at a frame rate of up to one million frames per second with the droplets illuminated by diffuse back-lighting. The imaging reveals features of the Rayleigh-Taylor instability at the vapor-liquid interface resulting from the unstable boiling process. Computationally, Direct Numerical Simulations are performed at Southern Illinois University Carbondale to compliment the experimental tests. NSF Award Number 1511152.

  11. Alkali chloride induced corrosion of superheaters under biomass firing conditions: Improved insights from laboratory scale studies

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2015-01-01

    One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed to the fo......One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed......, [1–3]). However, complete understanding of the corrosion mechanism under biomass-firing conditions has not yet been achieved. This is attributed partly to the complex nature of the corrosion process since there are many species produced from fuel combustion which can interact with one another...... and the steel surface. Many studies have focused on specific parameters such as, deposit composition (KCl, K2SO4, K2CO3, etc.) or gas species such as HCl, SO2, H2O [4–6], however, more research is necessary to understand the interaction of deposits and gas mixtures with each other and metallic superheater...

  12. Contamination prevention of superheaters and reheaters during initial startup and operation

    International Nuclear Information System (INIS)

    Gabrielli, F.; Sylvester, W.R.; Thimot, G.W.

    1976-01-01

    The general precautions that should be taken to minimize the potential for harmful contamination or oxygen corrosion of power plant superheaters and reheaters during the period from field storage through operation are discussed and summarized. Present boiler industry start-up and operating practices intended to minimize the introduction of solids to the superheater are, as proven by experience, adequate to avoid contamination-related problems. No basic changes to general industry practice are necessary. What is needed, however, is a continuing awareness of the potential for contamination-related problems so that in the specific application of these practices all likely sources of contamination will be considered

  13. Phase Identification and Internal Stress Analysis of Steamside Oxides on Plant Exposed Superheater Tubes

    DEFF Research Database (Denmark)

    Pantleon, Karen; Montgomery, Melanie

    2012-01-01

    During long-term, high-temperature exposure of superheater tubes in thermal power plants, various oxides are formed on the inner side (steamside) of the tubes, and oxide spallation is a serious problem for the power plant industry. Most often, oxidation in a steam atmosphere is investigated...... in laboratory experiments just mimicking the actual conditions in the power plant for simplified samples. On real plant-exposed superheater tubes, the steamside oxides are solely investigated microscopically. The feasibility of X-ray diffraction for the characterization of steamside oxidation on real plant......-exposed superheater tubes was proven in the current work; the challenges for depth-resolved phase analysis and phase-specific residual stress analysis at the inner side of the tubes with concave surface curvature are discussed. Essential differences between the steamside oxides formed on two different steels...

  14. Survey of the current state of knowledge of incipient boiling superheat in sodium

    International Nuclear Information System (INIS)

    Greer, B.

    1979-01-01

    Superheat data obtained by various investigators indicate that many parameters affect this phenomenon. Controlling parameters appear to be inert gas concentration, oxide concentration, system pressure, pressure-temperature history, rate of temperature rise, heat flux, flow rate, operating time on the system, surface conditions, and radiation. Of these, the two believed most influential in controlling incipient boiling superheat are the inert gas concentration and oxide concentration. Experimental results for the heat flux and rate of temperature rise appear to be the most inconsistent

  15. Non-contact Measurement of Remaining Thickness of Corroding Superheater Tubes. Phase 2

    Energy Technology Data Exchange (ETDEWEB)

    Borggreen, Kjeld; Storesund, Jan

    2007-12-15

    The Electro Magnetic Acoustic Transducer (EMAT) is a contactless thickness gauge for detection of corrosion on superheater tubes; it candidates as substitute for conventional manually operated contact UT transducers. It is the aim of the project to demonstrate the usefulness of two simple EMAT systems, Panametrics and Sonatest, for fast and reliable tube thickness inspections in difficult-to-access superheater sections. The present Phase 2 of the project involves testing of the systems on real compact superheaters in remote operation with the help of a mechanical manipulator designed and built for the purpose. The results are the following: - Both EMAT systems work well when tested in the field during handheld operation on tubes with a moderate thick layer of corrosion products and ash. The practical obtainable speed of cross-panel inspection of easily accessible panels is approximately 6 tubes per minute (6 thickness readings per minute). - The Sonatest system works well when tested in the field during remote operation on heavily corroded superheater tubes with thick ash layer. The Panametrics system was not found suitable for this type of field work. - The mechanical manipulator works well for cross-panel inspection of difficult-to-access superheater sections independent of the tube dimensions and the free space between the panels. In its present design it needs few improvements. - The practical obtainable speed of cross-panel inspection is 3 tubes per minute (3 thickness readings per minute). This speed is limited by the detection rate of the EMAT system and not by the travelling speed of the probe. - Scanning of tubes along their axis was never attempted, because the EMAT instruments were not capable of collecting data coming as a continuous stream. - It cannot be judged from visual alone and hardly from the service data, if a tube or a panel can be inspected by the magnetostrictive EMAT method or not. - The main contribution to failure of the EMAT inspection

  16. SEM Investigation of Superheater Deposits from Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt; Frandsen, Flemming; Hansen, Jørn

    2004-01-01

    , mature superheater deposit samples were extracted from two straw-fired boilers, Masnedø and Ensted, with fuel inputs of 33 MWth and 100 MWth, respectively. SEM (scanning electron microscopy) images and EDX (energy dispersive X-ray) analyses were performed on the deposit samples. Different strategies...

  17. Overheating failure of superheater suspension tubes of a captive thermal power plant boiler

    International Nuclear Information System (INIS)

    Bhattacharya, Sova; Amir, Q.M.; Kannan, C.; Mahapatra, S.B.

    2000-01-01

    Failure of boiler tubes is the foremost cause of forced boiler outages. One of the predominant failure mechanism of boiler tubes is the stress rupture failure in the form of either short term overheating or long term overheating which are normally encountered in superheater and reheater sections working in the creep range. The strength of the boiler tube depends on the stress level as well on the temperature of exposure in the creep range. An increase in either can reduce the time to rupture. Time at the exposure temperature is an important factor based on which the failures are categorised as either short term or long term. Though there is no established time duration criteria demarcating the short or long term stress rupture failures, depending on the various manifestations on the failed samples, one can categorise the failure. This paper addresses one such stress rupture failure in the superheater section of a captive thermal power plant of a refinery. Multiple failures on the suspension coil of a superheater section was investigated for the cause of failure. Laboratory investigation of the failed sample involved visual inspection, dimensional measurements, chemical analysis of internal deposits and microstructural study. On the basis of these, the failure was attributed to deposition of trisodium phosphate carried over by the feed water into the superheater section resulting in chokage and increase in local operating hoop stresses of the tube. The ultimate failure was thus categorised as long term overheating failure. (author)

  18. Nonlinear superheat and capacity control of a refrigeration plant

    DEFF Research Database (Denmark)

    Rasmussen, Henrik; Larsen, Lars F. S.

    2009-01-01

    This paper proposes a novel method for superheat and capacity control of refrigeration systems. A new low order nonlinear model of the evaporator is developed and used in a backstepping design of a nonlinear controller. The stability of the proposed method is validated theoretically by Lyapunov...

  19. Review about corrosion of superheaters tubes in biomass plants

    International Nuclear Information System (INIS)

    Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

    2006-01-01

    The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs

  20. Prevention of superheater corrosion caused by chlorine; Tulistimien kloorikorroosion estaeminen

    Energy Technology Data Exchange (ETDEWEB)

    Roppo, J. [Kvaerner Power Oy, Tampere (Finland)

    2006-12-19

    Combustion of CO{sub 2}-neutral fuels is becoming more attractive and common method to decrease CO2 emissions of energy production. Also well managed and controlled combustion of waste fractions compared to their landfilling produces much less greenhouse gas emissions. In combustion of these fuels in high efficiency power plants notably increased superheater corrosion risk is prevailing, mainly caused by chlorine. Typical such fuels are forest, agricultural and household residues, biological sludge's of pulp and paper industry and RDF made from separated municipal and industrial solid waste. The goal of the project is to develop clearly cheaper and more effective method to protect superheaters, which enables combustion of biomass and waste fuels with higher energy shares. Tests in pilot and full scale power plants will reveal the potential and applicability of the developed method for commercial use. (orig.)

  1. Effective new chemicals to prevent corrosion due to chlorine in power plant superheaters

    Energy Technology Data Exchange (ETDEWEB)

    Martti Aho; Pasi Vainikka; Raili Taipale; Patrik Yrjas [VTT, Jyvaeskylae (Finland)

    2008-05-15

    Firing or co-firing of biomass in efficient power plants can lead to high-temperature corrosion of superheaters due to condensation of alkali chlorides into superheater deposits. Corrosion can be prevented if a significant portion of the alkali chlorides present in the flue gases is destroyed before reaching the superheaters. The alkali capturing power of aluminium and ferric sulphates was determined in a pilot-scale fluidised bed (FB) reactor. The reagents were added in solution, through a spraying nozzle, to the upper part of the freeboard. Both reagents, at economical dosages, fast and effectively destroyed the alkali chlorides by producing sufficient SO{sub 3} for the sulphation. Both the mass flow rate and type of sulphate affected the sulphation ability. Thus, the cation, too, plays a role in the reaction. The required chemical dosage is not directly proportional to the S{sub reagent}/Cl{sub 2fuel} ratio because alkali chlorides must compete with calcium and magnesium oxides and probably also with alkali oxides for the available SO{sub 3}. 17 refs., 16 figs., 1 tab.

  2. Irradiation of Superheater Test Fuel Elements in the Steam Loop of the R2 Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Ravndal, F

    1967-12-15

    The design, fabrication, irradiation results, and post-irradiation examination for three superheater test fuel elements are described. During the spring of 1966 these clusters, each consisting of six fuel rods, were successfully exposed in the superheater loop No. 5 in the R2 reactor for a maximum of 24 days at a maximum outer cladding surface temperature of {approx} 650 deg C. During irradiation the linear heat rating of the rods was in the range 400-535 W/cm. The diameter of the UO{sub 2} pellets was 11.5 and 13.0 mm; the wall thickness of the 20/25 Nb and 20/35 cladding was in every case 0.4 mm. The diametrical gap between fuel and cladding was one of the main parameters and was chosen to be 0.05, 0.07 and 0.10 mm. These experiments, to be followed by one high cladding temperature irradiation ({approx} 750 deg C) and one long time irradiation ({approx} 6000 MWd/tU), were carried out to demonstrate the operational capability of short superheater test fuel rods at steady and transient operational environments for the Marviken superheater fuel elements and also to provide confirmation of design criteria for the same fuel elements.

  3. Superheater corrosion in biomass-fired power plants: Investigation of Welds

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Carlsen, B; Biede, O

    2002-01-01

    -fired Masnedø combined heat and power (CHP) plant to investigate corrosion at temperatures higher than that of the actual plant. The highest steam temperature investigated was 570°C. Various alloys of 12-22% chromium content were welded into this test loop. Their corrosion rates were similar and increased...... condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. A test superheater was built into the straw...... with temperature. The mechanism of attack was grain boundary attack as a precursor to selective chromium depletion of the alloy. In addition welds coupling various tubes sections were also investigated. It was seen that there was preferential attack around those welds that had a high nickel content. The welds...

  4. 2012 ARPA-E Energy Innovation Summit: Fireside Chat with Steven Chu and Bill Gates

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Steven; Gates, Bill; Podesta, John

    2012-02-28

    The third annual ARPA-E Energy Innovation Summit was held in Washington D.C. in February, 2012. The event brought together key players from across the energy ecosystem - researchers, entrepreneurs, investors, corporate executives, and government officials - to share ideas for developing and deploying the next generation of energy technologies. This video captures a session called Fireside Chat that featured Steven Chu, the Secretary of Energy, and Bill Gates, Chairman of Microsoft Corporation. The session is moderated by John Podesta, Chair of the Center for American Progress. Energy Secretary Steven Chu and Microsoft Founder and Chairman Bill Gates exchanged ideas about how small businesses and innovators can overcome the challenges that face many startups.

  5. A fault tolerant superheat control strategy for supermarket refrigeration systems

    DEFF Research Database (Denmark)

    Vinther, Kasper; Izadi-Zamanabadi, Roozbeh; Rasmussen, Henrik

    2013-01-01

    , based on a maximum slope-seeking control method and only a single temperature sensor, is developed to drive the evaporator outlet temperature to a level that gives a suitable superheat of the refrigerant. The FTC strategy requires no a priori system knowledge or additional hardware and functions...

  6. Tuning and performance evaluation of PID controller for superheater steam temperature control of 200 MW boiler using gain phase assignment algorithm

    Science.gov (United States)

    Begum, A. Yasmine; Gireesh, N.

    2018-04-01

    In superheater, steam temperature is controlled in a cascade control loop. The cascade control loop consists of PI and PID controllers. To improve the superheater steam temperature control the controller's gains in a cascade control loop has to be tuned efficiently. The mathematical model of the superheater is derived by sets of nonlinear partial differential equations. The tuning methods taken for study here are designed for delay plus first order transfer function model. Hence from the dynamical model of the superheater, a FOPTD model is derived using frequency response method. Then by using Chien-Hrones-Reswick Tuning Algorithm and Gain-Phase Assignment Algorithm optimum controller gains has been found out based on the least value of integral time weighted absolute error.

  7. The Phenomenon of Superheat of Liquids: In Memory of Vladimir P. Skripov

    Science.gov (United States)

    Skripov, P. V.; Skripov, A. P.

    2010-05-01

    This article is devoted to the memory of Vladimir P. Skripov (1927-2006). He has received worldwide recognition for his monograph on metastable liquids published in 1972 (the English edition was published in 1974). We briefly discuss some studies deal with the phenomenon of attainable superheat of liquids and with measurements of thermophysical properties of liquids under conditions of a moderate degree of superheat. Main attention is paid to the studies performed by V.P. Skripov and his research group in the 1960s and 1970s. Experimental methods which provided break-throughs in research on both spontaneous boiling-up kinetics and substance properties (the specific volume, isobaric heat capacity, ultrasound speed, and viscosity) in super-heated states are presented.

  8. A Stochastic mesoscopic model for predicting the globular grain structure and solute redistribution in cast alloys at low superheat

    International Nuclear Information System (INIS)

    Nastac, Laurentiu; El Kaddah, Nagy

    2012-01-01

    It is well known that casting at low superheat has a strong influence on the solidification morphology and macro- and microstructures of the cast alloy. This paper describes a stochastic mesoscopic solidification model for predicting the grain structure and segregation in cast alloy at low superheat. This model was applied to predict the globular solidification morphology and size as well as solute redistribution of Al in cast Mg AZ31B alloy at superheat of 5°C produced by the Magnetic Suspension Melting (MSM) process, which is an integrated containerless induction melting and casting process. The castings produced at this low superheat have fine globular grain structure, with an average grain size of 80 μm, which is about 3 times smaller than that obtained by conventional casting techniques. The stochastic model was found to reasonably predict the observed grain structure and Al microsegregation. This makes the model a useful tool for controlling the structure of cast magnesium alloys.

  9. Preventing superheater corrosion by additives; Tulistimien kloorikorroosion estaeminen lisaeainein

    Energy Technology Data Exchange (ETDEWEB)

    Aho, M.; Vainikka, P. [VTT, Espoo (Finland); Skrifvars, B.J.; Yrjas, P. [Aabo Akademi, Process Chemistry, Turku (Finland)

    2006-12-19

    The new superheater protection methods enable combustion of demanding biomass with higher portions than at present. This benefit reduces CO{sub 2} emissions from energy production and the use of demanding biomass in energy production will extend replacing biowaste landfilling with strong CH{sub 4} formation. The results assist also to meet the goals of the use of logging residues in energy production in Finland. (orig.)

  10. CLUMPED LIGHT WATER MODERATED UO$sub 2$ SUPERHEAT CRITICALS. PART II. ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    Petersen, G. T.

    1963-11-15

    Critical and subcritical reactivity measurements on an EVESR-type core, using EVESR UO/sub 2/ superheat fuel elements, are analyzed in order to obtain a physics design model for use in the EVESR. (T.F.H.)

  11. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

    2007-12-31

    The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

  12. Superheater fouling in a BFB boiler firing wood-based fuel blends

    NARCIS (Netherlands)

    Stam, A.F.; Haasnoot, K.; Brem, Gerrit

    2014-01-01

    Four different fuel blends have been fired in a 28 MWel BFB. Wood pellets (test 0) were not problematic for about ten years, contrary to a mixture of demolition wood, wood cuttings, compost overflow, paper sludge and roadside grass (test 1) which caused excessive fouling at a superheater bundle

  13. Damage distribution and remnant life assessment of a super-heater outlet header used for long time

    Energy Technology Data Exchange (ETDEWEB)

    Hiroyuki, Okamura [Science Univ. of Tokyo (Japan); Ryuichi, Ohotani [Kyoto Univ. (Japan); Kazuya, Fujii [Japan Power Engineering and Inspection Corp., Tokyo (Japan); Masashi, Nakashiro; Fumio, Takemasa; Hideo, Umaki; Tomiyasu, Masumura [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

    1998-11-01

    This paper presents the results of investigation on evaluating damage distribution to base metals and welded joints in the thickness direction and evaluate damage on ligaments. Thick wall tested sample was the superheater outlet header component long term serviced in high pressure and temperature condition in thermal power plant. The simulate unused steel of component material was made from sample by suitable heat treatment, and the extent of damage was assessed based on a comparison of nondestructive and destructive test results between simulate unused and aged samples. Damage evaluation was also made by FEM structural stress analysis. (orig./MM)

  14. Dynamic performances of wet turbine and steam-separator-superheater and their mathematical simulation as objects of temperature control

    International Nuclear Information System (INIS)

    Golovach, E.A.

    1985-01-01

    A mathematical model of a turbine and steam-separator-superheater (SSS) as applied to solution of the tasks of steam temperature regulaton after SSS has been developed. SSS as objects of steam temperature control are considerably less inertial, than intermediate superheaters (IS) of power units in thermal power plants, since for typical SSS and IS considered the duration of transition process according to steam temperature after SSS is 5-10 times loweA than for IS

  15. Non-contact Measurement of Remaining Thickness of Corroding Superheater Tubes. Phase 1

    Energy Technology Data Exchange (ETDEWEB)

    Borggreen, Kjeld; Storesund, Jan

    2006-10-15

    Corrosion of superheaters has become a severe problem in many biomass boilers and incineration plants. This new situation calls for frequent tube wall thickness testing of the superheaters during very short shut-downs. To meet this demand Electro Magnetic Acoustic Transducer (EMAT) candidates as substitute for conventional manually operated contact UT-transducers. The EMAT can contactlessly generate an ultrasonic wave in the interphase between the external oxide and the metal. This means that measurements can be undertaken much quicker and with a much higher coverage simultaneously, without preceding blast operations. It is the aim of the project to demonstrate the usefulness of two simple EMAT systems, Panametrics and Sonatest, for fast and reliable tube thickness inspections in difficult-to-access superheater sections. The present Phase 1 of the project involves testing of the performance of the two systems in laboratory with the following results: 1. Both instruments work well on plate, tube, and pipe samples assuming the presence of an external oxide layer formed at a temperature above approximately 400 deg C. 2. Both instruments work well on all types of ferritic and martensitic steels but not on austenitic steels. 3. Both instruments work well independent of the thickness of the active oxide layer. 4. Both instruments work well independent of tube diameter, wall thickness, and sample width. 5. Both instruments work well over a very large range of wall thicknesses. Minimum tube wall thickness is less than 1.8 mm. 6. The tolerable lift-off (free distance between transducer and tube surface) is 2.4 - 3.0 mm for Panametrics system and 3.6 - 4.8 mm for Sonatest's system. The tolerable lift-off is a measure of the thickness of ash deposits, which can be tolerated on the tube surface as well as the misplacement, which can be tolerated in case of remote tube testing. 7. The tolerable off-set between tube axis and probe axis is very large for both instruments (10

  16. Soft Sensor for Oxide Scales on the Steam Side of Superheater Tubes under Uneven Circumferential Load

    Directory of Open Access Journals (Sweden)

    Qing Wei Li

    2015-01-01

    Full Text Available A soft sensor for oxide scales on the steam side of superheater tubes of utility boiler under uneven circumferential loading is proposed for the first time. First finite volume method is employed to simulate oxide scales growth temperature on the steam side of superheater tube. Then appropriate time and spatial intervals are selected to calculate oxide scales thickness along the circumferential direction. On the basis of the oxide scale thickness, the stress of oxide scales is calculated by the finite element method. At last, the oxide scale thickness and stress sensors are established on support vector machine (SMV optimized by particle swarm optimization (PSO with time and circumferential angles as inputs and oxide scale thickness and stress as outputs. Temperature and stress calculation methods are validated by the operation data and experimental data, respectively. The soft sensor is applied to the superheater tubes of some power plant. Results show that the soft sensor can give enough accurate results for oxide scale thickness and stress in reasonable time. The forecasting model provides a convenient way for the research of the oxide scale failure.

  17. Steamside Oxidation Behavior of Experimental 9%Cr Steels

    Energy Technology Data Exchange (ETDEWEB)

    Dogan, O.N.; Holcomb, G.R.; Alman, D.E.; Jablonski, P.D.

    2007-10-01

    Reducing emissions and increasing economic competitiveness require more efficient steam power plants that utilize fossil fuels. One of the major challenges in designing these plants is the availability of materials that can stand the supercritical and ultra-supercritical steam conditions at a competitive cost. There are several programs around the world developing new ferritic and austenitic steels for superheater and reheater tubes exposed to the advanced steam conditions. The new steels must possess properties better than current steels in terms of creep strength, steamside oxidation resistance, fireside corrosion resistance, and thermal fatigue resistance. This paper introduces a series of experimental 9%Cr steels containing Cu, Co, and Ti. Stability of the phases in the new steels is discussed and compared to the phases in the commercially available materials. The steels were tested under both the dry and moist conditions at 650ºC for their cyclical oxidation resistance. Results of oxidation tests are presented. Under the moist conditions, the experimental steels exhibited significantly less mass gain compared to the commercial P91 steel. Microstructural characterization of the scale revealed different oxide compositions.

  18. A steam superheater exchanger provided with two coaxial casings and an horizontal axis

    International Nuclear Information System (INIS)

    Marjollet, Jacques; Palacio, Gerard; Tondeur, Gerard.

    1976-01-01

    This invention concerns the general lay-out of an horizontal axis separator-superheater for supplying steam to a high power turbine, particularly for a nuclear power station. The invention significantly reduces the length of the pipework connecting the superheated steam outlet and its inlet to the turbine. For this, the outer casing is provided with a coaxial internal annular sleeve in which are housed, one above the other, the separator and the bundle of superheater tubes through which circulates the water emulsion to be separated and steam to be superheated. At the end of its treatment, the superheated steam spreads out in the space between the sleeve and the outer casing from whence it can be drawn off at any point of its periphery, thus making it possible to choose an extraction point as near as possible to the inlet of the turbine to be fed [fr

  19. Failure problems in superheater spacers of steam generators; Problematica de fallas en espaciadores de sobrecalentadores de generadores de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Chacon Nava, Jose G; Martinez Villafane, Alberto [Instituto de Investigaciones Electricas, Cuernavaca (Mexico); Fuentes Samaniego, Raul [Universidad Autonoma de Nuevo Leon (Mexico); Mojica Calderon, Cecilio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1988-12-31

    In this article the general aspects of the steam generator superheater fixed spacers failures are analyzed, emphasis is made on the influence several aspects such as the operation of the unit have, the appropriate execution of welds and the selection of binding materials. Likewise several recommendations are made to bring the failures to a minimum. [Espanol] En este articulo se analizan aspectos generales de fallas en espaciadores fijos de sobrecalentadores de generadores de vapor, y se hace hincapie en la influencia que tienen diversos aspectos tales como la operacion de la unidad, la adecuada ejecucion de soldaduras y la seleccion del material de aporte. Asimismo, se proponen algunas recomendaciones para reducir al minimo las fallas.

  20. Effect of Sulfur and Chlorine on Fireside Corrosion Behavior of Inconel 740 H Superalloy

    Science.gov (United States)

    Jin-tao, Lu; Yan, Li; Zhen, Yang; Jin-yang, Huang; Ming, Zhu; Gu, Y.

    2018-03-01

    Fireside corrosion behavior of Inconel 740H superalloy was studied at 750 °C in simulated coal ash/flue gas environments by means of XRD, SEM and EDS. The results indicated that the corrosion behavior was strongly related to the SO2 levels and was significantly affected by NaCl additions. In presence of the atmospheres with 0.1 % SO2, the alloy exhibited the highest corrosion resistance due to formation of a stable and dense Cr2O3 film. In presence of the atmosphere with 1.5 % SO2, however, a non-coherent and porous Cr2O3 film was formed. The thickness of film and internal sulfides were substantially increased. The NaCl additions significantly accelerated the corrosion process. A non-protective outer oxide film was formed, composed by multiple layers with serious inner sulfide and spallation. The depths of internal oxidizing and sulfuration zones were significantly increased. The mechanism of ash corrosion formation was also discussed.

  1. Probabilistic approach to determining the optimum replacement of a superheater stage in 680 MW coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Bos, Robert; Star, Ruud van der [Nuon Power Generation, Amsterdam (Netherlands)

    2009-07-01

    The boiler of the NUON power plant HW08 that went into operation in 1993 is designed as Benson boiler and mainly fired with hard coal. A creep-related tube failure occurred in the tertiary superheater that had been due to increased wall temperature caused by steam side formation of oxide layers. The theoretical lifetime of the components was calculated with the aid of the results of steam side oxide measurements and condition evaluation of the tertiary superheater with the aid of tube samples. The objective is to establish an operation and maintenance schedule for the desired operating lifetime of 300,000 hours. (orig.)

  2. Thermal load non-uniformity estimation for superheater tube bundle damage evaluation

    Directory of Open Access Journals (Sweden)

    Naď Martin

    2018-01-01

    Full Text Available Industrial boiler damage is a common phenomenon encountered in boiler operation which usually lasts several decades. Since boiler shutdown may be required because of localized failures, it is crucial to predict the most vulnerable parts. If damage occurs, it is necessary to perform root cause analysis and devise corrective measures (repairs, design modifications, etc.. Boiler tube bundles, such as those in superheaters, preheaters and reheaters, are the most exposed and often the most damaged boiler parts. Both short-term and long-term overheating are common causes of tube failures. In these cases, the design temperatures are exceeded, which often results in decrease of remaining creep life. Advanced models for damage evaluation require temperature history, which is available only in rare cases when it has been measured and recorded for the whole service life. However, in most cases it is necessary to estimate the temperature history from available operation history data (inlet and outlet pressures and temperatures etc.. The task may be very challenging because of the combination of complex flow behaviour in the flue gas domain and heat transfer phenomena. This paper focuses on estimating thermal load non-uniformity on superheater tubes via Computational Fluid Dynamics (CFD simulation of flue gas flow including heat transfer within the domain consisting of a furnace and a part of the first stage of the boiler.

  3. Evaporator Superheat Control With One Temperature Sensor Using Qualitative System Knowledge

    DEFF Research Database (Denmark)

    Vinther, Kasper; Hillerup Lyhne, Casper; Baasch Sørensen, Erik

    2012-01-01

    This paper proposes a novel method for superheat control using only a single temperature sensor at the outlet of the evaporator, while eliminating the need for a pressure sensor. An inner loop controls the outlet temperature and an outer control loop provides a reference set point, which is based...... filling of the evaporator, with only one temperature sensor. No a priori model knowledge was used and it is anticipated that the method is applicable on a wide variety of refrigeration systems....

  4. On-line Auto-Tuning of PI Control of the Superheat for a Supermarket Refrigeration System

    DEFF Research Database (Denmark)

    Yang, Zhenyu; Andersen, Casper; Izadi-Zamanabadi, Roozbeh

    2011-01-01

    An online PI auto-tuning method is proposed for superheat control for a type of supermarket refrigeration systems. The proposed procedure consists of three serial steps: Step-One uses one of the two proposed empirical methods, namely multi-step method and relay method, for modeling initialization...

  5. Complementary Methods for the Characterization of Corrosion Products on a Plant-Exposed Superheater Tube

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Nießen, Frank; Villa, Matteo

    2017-01-01

    In this work, complex corrosion products on a superheater tube exposed to biomass firing were characterized by the complementary use of energy-dispersive synchrotron diffraction, electron microscopy, and energy-dispersive X-ray spectroscopy. Non-destructive synchrotron diffraction in transmission......-rich austenite phase to selective removal of Fe and Cr from the alloy, via a KCl-induced corrosion mechanism. Compositional variations were related to diffraction results and revealed a qualitative influence of the spinel cation concentration on the observed diffraction lines.......In this work, complex corrosion products on a superheater tube exposed to biomass firing were characterized by the complementary use of energy-dispersive synchrotron diffraction, electron microscopy, and energy-dispersive X-ray spectroscopy. Non-destructive synchrotron diffraction in transmission...... geometry measuring with a small gauge volume from the sample surface through the corrosion product allowed depth-resolved phase identification and revealed the presence of (Fe,Cr)2O3 and FeCr2O4. This was supplemented by microstructural and elemental analysis correlating the additional presence of a Ni...

  6. Premature failure of dissimilar metal weld joint at intermediate temperature superheater tube

    OpenAIRE

    Al Hajri, Mohammed; Malik, Anees U.; Meroufel, Abdelkader; Al-Muaili, Fahd

    2015-01-01

    Dissimilar metal weld (DMW) joint between alloyed steel (AS) and stainless steel (SS) failed at one of intermediate temperature superheater (ITSH) tube in steam/power generation plant boiler. The premature failure was detected after a relatively short time of operation (8 years) where the crack propagated circumferentially from AS side through the ITSH tube. Apart from physical examination, microstructural studies based on optical microscopy, SEM and EDX analysis were performed. The results o...

  7. Determination of the concentration profile of chemical elements in superheater pipes

    International Nuclear Information System (INIS)

    Aldape U, F.; Aspiazu F, J.

    1986-05-01

    This work has for object to determine the profile of concentration of chemical elements at trace level in a superheater pipe of Thermoelectric Plants using the X-ray emission spectroscopy technique induced by protons coming from the Accelerator of the Nuclear Center. In the X-ray detection, a Si Li detector was used. The technique was chosen because it allows a multielemental analysis, of high sensitivity and precision. The results can help to understand the problems that are had in the change of flexibility or of corrosion. This will be from utility to the Federal Electricity Commission (CFE). (Author)

  8. Failure Investigation of Radiant Platen Superheater Tube of Thermal Power Plant Boiler

    Science.gov (United States)

    Ghosh, D.; Ray, S.; Mandal, A.; Roy, H.

    2015-04-01

    This paper highlights a case study of typical premature failure of a radiant platen superheater tube of 210 MW thermal power plant boiler. Visual examination, dimensional measurement and chemical analysis, are conducted as part of the investigations. Apart from these, metallographic analysis and fractography are also conducted to ascertain the probable cause of failure. Finally it has been concluded that the premature failure of the super heater tube can be attributed to localized creep at high temperature. The corrective actions has also been suggested to avoid this type of failure in near future.

  9. Long term testing of materials for tube shielding, stage 2; Laangtidsprovning av tubskyddsmaterial, etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Norling, Rikard; Hjoernhede, Anders; Mattsson, Mattias

    2012-02-15

    Circulating Fluidized Bed (CFB) boilers are commonly used for combustion of biomass and are used to some extent for Waste-to-Energy (WtE) plants as well. The superheaters of the latter are for obvious reasons more prone to suffer from high temperature corrosion caused by the corrosive species in the fuel, mainly chlorides. Frequently the final (hottest) superheater is positioned in the loop seal, where the circulating bed material is returned to the furnace after being separated from the flue gas by a cyclone. The environment in the loop seal is relatively free of chlorides, since these primarily follow the flue gas into the convection pass. Hence, higher steam temperature can be allowed without excessive damage to the final superheater. On the other hand the superheaters, which are located in the convection pass, are more exposed to the corrosive species of the flue gas. Further, they are eroded by particles entrained in the gas flow. Particles and condensing gaseous species are to a large extent deposited on the superheaters, which limits the heat transfer and promotes corrosion. The deposits are regularly removed e.g. by soot blowers. The pressurized steam from soot blowers causes additional erosion damage to that caused by entrained particles. It shall be noted that the actual damage is caused by a combined mechanism of erosion and corrosion denoted erosion-corrosion, which usually results in dramatically accelerated wear. To avoid excessive erosion damage on the superheater tubes the first tube row of each bundle is protected by tube shielding. In its simplest form the shields are made from a steel sheet that has been bent into a semi-circular half-cylinder shell. These shields are attached onto the wind-side of the tubes by hangers. A typical material for tube shielding is the austenitic high temperature resistant stainless steel 253MA. Life of tube shielding depends on numerous factors such as boiler design, superheater location, fuel and operating

  10. Production of A356 aluminum alloy wheels by thixo-forging combined with a low superheat casting process

    Directory of Open Access Journals (Sweden)

    Wang Shuncheng

    2013-09-01

    Full Text Available The A356 aluminum alloy wheels were produced by thixo-forging combined with a low superheat casting process. The as-cast microstructure, microstructure evolution during reheating and the mechanical properties of thixo-forged wheels made from the A356 aluminum alloy were studied. The results show that the A356 aluminum alloy round billet with fine, uniform and non-dendritic grains can be obtained when the melt is cast at 635 篊. When the round billet is reheated at 600 篊 for 60 min, the non-dendritic grains are changed into spherical ones and the round billet can be easily thixo-forged into wheels. The tensile strength, yield strength and elongation of the thixo-forged wheels with T6 heat treatment are 327.6 MPa, 228.3 MPa and 7.8%, respectively, which are higher than those of a cast wheel. It is suggested that the thixo-forging combined with the low superheat casting process is an effective technique to produce aluminum alloy wheels with high mechanical properties.

  11. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2011-05-11

    Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  12. Properties of thick welded joints on superheater collectors made from new generation high alloy martensitic creep-resisting steels for supercritical parameters

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, Janusz; Zielinski, Adam [Institute for Ferrous Metallurgy, Gliwice (Poland); Pasternak, Jerzy [Boiler Engineering Company RAFAKO S.A., Raciborz (Poland)

    2010-07-01

    The continuously developing power generation sector, including boilers with supercritical parameters, requires applications of new creep-resistant steel grades for construction of boilers steam superheater components. This paper presents selected information, experience within the field of research and implementation of a new group of creep-resistant as X10CrMoVNb9-1(P91), X10CrWMoVNb9-2(P92) and X12CrCoWVNb12-2-2(VM12) grades, containing 9-12%Cr. During welding and examination process the results of mechanical properties, requested level for base material and welded joints, as well as: tensile strength, impact strength and technological properties have been evaluated. Additional destructive examinations, with evaluation of structure stability, hardness distribution, for base material and welded joints after welding, heat treatment, again process have been determined. Recommendations due to the implementation influence of operating parameters of the main boiler components are part of this paper. (orig.)

  13. Stress corrosion cracking in superheater and reheater austenitic tubing

    Energy Technology Data Exchange (ETDEWEB)

    Dooley, R. Barry [Structural Integrity Associates, Inc., Charlotte, NC (United States); Bursik, Albert [PowerPlant Chemistry GmbH, Neulussheim (Germany)

    2011-02-15

    University 101 courses are typically designed to help incoming first-year undergraduate students to adjust to the university, develop a better understanding of the college environment, and acquire essential academic success skills. Why are we offering a special Boiler and HRSG Tube Failures PPChem 101? The answer is simple, yet very conclusive: - There is a lack of knowledge on the identification of tube failure mechanisms and for the implementation of adequate counteractions in many power plants, particularly at industrial power and steam generators. - There is a lack of knowledge to prevent repeat tube failures. The vast majority of BTF/HTF have been, and continue to be, repeat failures. It is hoped that the information about the failure mechanisms of BTF supplied in this course will help to put plant engineers and chemists on the right track. The major goal of this course is the avoidance of repeat BTF. This eights lesson is focused on Stress Corrosion Cracking in Superheater and Reheater Austenitic Tubing. (orig.)

  14. Microscopical investigation of steamside oxide on X20CrMoV121 superheater tubes

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Hansson, Anette Nørgaard; Jensen, Søren A.

    2011-01-01

    X20CrMoV121 is a 12%Cr martensitic steel which has been used in power plants in Europe for many decades. Superheater tubes exposed for various durations up to 135,000 hours in power plants in Denmark at steam temperatures varying from 450 to 575°C were investigated. Light optical and scanning ele...... electron microscopy was used to investigate steamside oxide morphologies. At all temperatures there is a double layered oxide, however, the inner:outer oxide thickness is not always equal. At the lower steam temperature range of...

  15. Review about corrosion of superheaters tubes in biomass plants; Revision sobre la corrosion de tubos sobrecalentadores en plantas de biomasa

    Energy Technology Data Exchange (ETDEWEB)

    Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

    2006-07-01

    The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs.

  16. Effect of reinforcement amount, mold temperature, superheat, and mold thickness on fluidity of in-situ Al-Mg2Si composites

    Directory of Open Access Journals (Sweden)

    Reza Vatankhah Barenji

    2018-01-01

    Full Text Available In the present study, the effects of mold temperature, superheat, mold thickness, and Mg2Si amount on the fluidity of the Al-Mg2Si as-cast in-situ composites were investigated using the mathematical models. Composites with different amounts of Mg2Si were fabricated, and the fluidity and microstructure of each were then analyzed. For this purpose, the experiments were designed using a central composite rotatable design, and the relationship between parameters and fluidity were developed using the response surface method. In addition, optical and scanning electron microscopes were used for microstructural observation. The ANOVA shows that the mathematical models can predict the fluidity accurately. The results show that by increasing the mold temperature from 25 °C to 200 °C, superheat from 50 °C to 250 °C, and thickness from 3 mm to 12 mm, the fluidity of the composites decreases, where the mold thickness is more effective than other factors. In addition, the higher amounts of Mg2Si in the range from 15wt.% to 25wt.% lead to the lower fluidity of the composites. For example, when the mold temperature, superheat, and thickness are respectively 100 °C, 150 °C, and 7 mm, the fluidity length is changed in the range of 11.9 cm to 15.3 cm. By increasing the amount of Mg2Si, the morphology of the primary Mg2Si becomes irregular and the size of primary Mg2Si is increased. Moreover, the change of solidification mode from skin to pasty mode is the most noticeable microstructural effect on the fluidity.

  17. FARO tests corium-melt cooling in water pool: Roles of melt superheat and sintering in sediment

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Gisuk [Department of Mechanical Engineering, Wichita State University, Wichita, KS 67260 (United States); Kaviany, Massoud [Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI 48109 (United States); Division of Advance Nuclear Engineering, POSTECH, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Moriyama, Kiyofumi [Division of Advance Nuclear Engineering, POSTECH, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Park, Hyun Sun, E-mail: hejsunny@postech.ac.kr [Division of Advance Nuclear Engineering, POSTECH, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Hwang, Byoungcheol; Lee, Mooneon; Kim, Eunho; Park, Jin Ho [Division of Advance Nuclear Engineering, POSTECH, Pohang, Gyeongbuk 790-784 (Korea, Republic of); Nasersharifi, Yahya [Department of Mechanical Engineering, Wichita State University, Wichita, KS 67260 (United States)

    2016-08-15

    Highlights: • The numerical approach for FARO experimental data is suggested. • The cooling mechanism of ex-vessel corium is suggested. • The predicted minimum pool depth for no cake formation is suggested. - Abstract: The FARO tests have aimed at understanding an important severe accident mitigation action in a light water reactor when the accident progresses from the reactor pressure vessel boundary. These tests have aimed to measure the coolability of a molten core material (corium) gravity dispersed as jet into a water pool, quantifying the loose particle diameter distribution and fraction converted to cake under range of initial melt superheat and pool temperature and depth. Under complete hydrodynamic breakup of corium and consequent sedimentation in the pool, the initially superheated corium can result in debris bed consisting of discrete solid particles (loose debris) and/or a solid cake at the bottom of the pool. The success of the debris bed coolability requires cooling of the cake, and this is controlled by the large internal resistance. We postulate that the corium cake forms when there is a remelting part in the sediment. We show that even though a solid shell forms around the melt particles transiting in the water pool due to film-boiling heat transfer, the superheated melt allows remelting of the large particles in the sediment (depending on the water temperature and the transit time) using the COOLAP (Coolability Analysis with Parametric fuel-cooant interaction models) code. With this remelting and its liquid-phase sintering of the non-remelted particles, we predict the fraction of the melt particles converting to a cake through liquid sintering. Our predictions are in good agreement with the existing results of the FARO experiments. We address only those experiments with pool depths sufficient/exceeding the length required for complete breakup of the molten jet. Our analysis of the fate of molten corium aimed at devising the effective

  18. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 2: Materials considerations. [materials used in boilers and heat exchangers of energy conversion systems for electric power plants using coal

    Science.gov (United States)

    Thomas, D. E.

    1976-01-01

    Extensive studies are presented which were carried out on materials behavior in nine advanced energy conversion systems employing coal and coal-derived fuels. The areas of materials behavior receiving particular attention in this regard are: (1) fireside corrosion and erosion in boiler and heat exchanger materials, (2) oxidation and hot corrosion of gas turbine materials, (3) liquid metal corrosion and mass transport, (4) high temperature steam corrosion, (5) compatability of materials with coal slag and MHD seed, (6) reaction of materials with impure helium, (7) allowable stresses for boiler and heat exchanger materials, (8) environmental effects on mechanical properties, and (9) liquid metal purity control and instrumentation. Such information was then utilized in recommending materials for use in the critical components of the power systems, and at the same time to identify materials problem areas and to evaluate qualitatively the difficulty of solving those problems. Specific materials recommendations for critical components of the nine advanced systems under study are contained in summary tables.

  19. Premature failure of dissimilar metal weld joint at intermediate temperature superheater tube

    Directory of Open Access Journals (Sweden)

    Mohammed Al Hajri

    2015-04-01

    Full Text Available Dissimilar metal weld (DMW joint between alloyed steel (AS and stainless steel (SS failed at one of intermediate temperature superheater (ITSH tube in steam/power generation plant boiler. The premature failure was detected after a relatively short time of operation (8 years where the crack propagated circumferentially from AS side through the ITSH tube. Apart from physical examination, microstructural studies based on optical microscopy, SEM and EDX analysis were performed. The results of the investigation point out the limitation of Carbides precipitation at the alloyed steel/welding interface. This is synonym of creep stage I involvement in the failure of ITSH. Improper post-welding operation and bending moment are considered as root causes of the premature failure.

  20. Review of Development Status of Nuclear Superheat; Expose sur l'etat actuel des travaux concernant la surchauffe nucleaire; Obzor razrabotki voprosa o yadernykh peregrevatelyakh; Estudio de los progresos realizados en niateria de sobrecalentamiento nuclear

    Energy Technology Data Exchange (ETDEWEB)

    Imhoff, D. H.; Pennington, R. T. [General Electric Company, San Jose, CA (United States)

    1963-10-15

    The General Electric Company has been actively engaged in development work on nuclear superheat from light-water-moderated reactors since 1959, at which time the Company-financed Superheat Advance Demonstration Experiment (SADE) produced the first nuclear superheated steam in the United States. The current status of nuclear superheat is divided into two major categories. The first is a description of the three major superheat fuel irradiation facilities used by the General Electric Company, and the second is a description of the two major development programme activities with an up-to-date review of the significant superheat development results. 1. Major development facilities: (a) A brief description is given of the Superheat Advance Demonstration Experiment (SADE) utilized in the Vallecitos Boiling Water Reactor (VBWR), with tables of operating conditions, fuel elements irradiated during the period between May 1959, and June 1962, and a discussion of significant experimental results. (b) A brief description is given of the Expanded Superheat Advance Demonstration Experiment (E-SADE) in operation in the Vallecitos Boiling Water Reactor, with tables of operating conditions, fuel elements irradiated in the E-SADE facility and a discussion of the significant development results. (c) A brief description is given of the Empire States Atomic Development Associates-Vallecitos Experimental Superheat Reactor (ESADA-VESR), list of expected operated conditions including design conditions of the initial superheat core loading, and a report on the current status of construction. 2. Major superheat development programme activities: (a) A brief description is given of the United States Atomic Energy Commission (USAEC) sponsored Nuclear Superheat Project which has been in progress at the San Jose site of the General Electric Company since July 1959 A brief description of the individual tasks is given with tables giving significant development results in the areas of superheat

  1. SO3 tinges stack gas from scrubbed coal-fired units

    International Nuclear Information System (INIS)

    Jones, C.; Ellison, W.

    1998-01-01

    The small amount of SO 3 in flue gas creates enough problems inside the plant. New US EPA regulations on so-called air toxics are making SO 3 discharge an emission problem as well - and a visible one at that. Units that have installed wet scrubbers to control SO 2 emissions may be most affected. The article explains that SO 3 levels in coal-fired power plants are mainly increased by catalytic oxidation of SO 2 by iron oxide on the fireside surfaces of the superheater tubes. Dependence on air-heater temperature is discussed. Wet FGD systems are responsible for the formation of 'blue eye' where SO 3 causes a blue hue in the plume. Ammonia injection has been effective in reducing SO 3 vapour, as has injecting water ahead of the electrostatic precipitator. Replacement of a wet ESP with a dry ESP is also a solution. 2 figs

  2. Coal-fired power materials - Part II

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, V.; Purgert, R.; Rawls, P. [Electric Power Research Institute, Palo Alto, CA (United States)

    2008-09-15

    Part 1 discussed some general consideration in selection of alloys for advanced ultra supercritical (USC) coal-fired power plant boilers. This second part covers results reported by the US project consortium, which has extensively evaluated the steamside oxidation, fireside corrosion, and fabricability of the alloys selected for USC plants. 3 figs.

  3. Evaluation of materials' corrosion and chemistry issues for advanced gas cooled reactor steam generators using full scale plant simulations

    International Nuclear Information System (INIS)

    Woolsey, I.S.; Rudge, A.J.; Vincent, D.J.

    1998-01-01

    Advanced Gas Cooled Reactors (AGRS) employ once-through steam Generators of unique design to provide steam at approximately 530 degrees C and 155 bar to steam turbines of similar design to those of fossil plants. The steam generators are highly compact, and have either a serpentine or helical tube geometry. The tubes are heated on the outside by hot C0 2 gas, and steam is generated on the inside of the tubes. Each individual steam generator tube consists of a carbon steel feed and primary economiser section, a 9%Cr steel secondary economiser, evaporator and primary superheater, and a Type 316L austenitic stainless steel secondary superheater, all within a single tube pass. The multi-material nature of the individual tube passes, the need to maintain specific thermohydraulic conditions within the different material sections, and the difficulties of steam generator inspection and repair, have required extensive corrosion-chemistry test programmes to ensure waterside corrosion does not present a challenge to their integrity. A major part of these programmes has been the use of a full scale steam generator test facility capable of simulating all aspects of the waterside conditions which exist in the plant. This facility has been used to address a wide variety of possible plant drainage/degradation processes. These include; single- and two-phase flow accelerated corrosion of carbon steel, superheat margins requirements and the stress-corrosion behaviour of the austenitic superheaters, on-load corrosion of the evaporator materials, and iron transport and oxide deposition behaviour. The paper outlines a number of these, and indicates how they have been of value in helping to maintain reliable operation of the plant. (author)

  4. Re-evaluation of superheat conditions postulated in NRC Information Notice 84-90

    International Nuclear Information System (INIS)

    Alsammarae, A.; Kruger, D.; Beutel, D.; Spisak, M.

    1994-01-01

    Information Notice 84-90, ''Main Steam Line Break Effect on Environmental Qualification of Equipment,'' describes a potential problem regarding existing plant analyses and Equipment Qualification (EQ) related to a postulated Main Steam Line Break (MSLB) with releases of superheated stream. This notice states that certain methodologies for computing mass and energy releases for a postulated MSLB did not account for heat transfer from the steam generator tube bundles if they were uncovered. Due to this potential change in the original environmental analysis, the EQ of various components may not consider the thermal environment which could result from superheated steam. Subsequent technical assessments may determine that the existing qualification basis for equipment/components does not envelop the postulated superheat condition. Corrective actions need to be taken to demonstrate that the affected equipment is qualified

  5. Influence of surface roughness and melt superheat on HDA process to form a tritium permeation barrier on RAFM steel

    Energy Technology Data Exchange (ETDEWEB)

    Purushothaman, J. [B.S. Abdur Rahman University, Chennai 600048 (India); MTD, MMG, IGCAR, Kalpakkam 603102 (India); Ramaseshan, R., E-mail: seshan@igcar.gov.in [TFCS, SND, MSG, IGCAR, Kalpakkam 603102 (India); Albert, S.K. [MTD, MMG, IGCAR, Kalpakkam 603102 (India); Rajendran, R. [B.S. Abdur Rahman University, Chennai 600048 (India); Gowrishankar, N. [IP Rings Ltd., Maraimalainagar, Chennai 603209 (India); Ramasubbu, V. [MTD, MMG, IGCAR, Kalpakkam 603102 (India); Murugesan, S.; Dasgupta, Arup [PMG, MMG, IGCAR, Kalpakkam 603102 (India); Jayakumar, T. [MTD, MMG, IGCAR, Kalpakkam 603102 (India)

    2015-12-15

    Highlights: • Surface modified RAFMS samples were subjected to HDA and thermal oxidation. • Sample modified by SB process showed better coating and interface morphology. • Aluminized samples at 740 °C for 2 min showed Fe{sub 2}Al{sub 9}Si{sub 2} intermetallic phase. • Oxidized samples showed Fe{sub 2}Al{sub 8}Si, Fe{sub 2}Al{sub 3}Si{sub 3} and Fe{sub 3}Al{sub 2}Si{sub 3} intermetallic phases. • A uniform permeation barrier Al{sub 2}O{sub 3} was formed on the coating of oxidized HDA samples. - Abstract: The most optimal candidate material for fabrication of Test Blanket Module (TBM) in the installation of ITER and future fusion reactors is Reduced Activation Ferritic Martensitic (RAFM) steel, yet one of the major challenges that need to be addressed with RAFM is minimizing the loss of tritium in a reactor environment through the formation of tritium permeation barrier. One of the most promising methods for the tritium permeation barrier is through duplex coating with Al{sub 2}O{sub 3}/Fe–Al which is well known to reduce tritium permeation rate by several orders of magnitude. The present work aims to form an alumina layer on RAFM steel by a two-step method, which consists of (i) Hot Dip Aluminizing (HDA) and (ii) conversion of Al into alumina by a subsequent oxidation process. In addition, the influence of surface roughness of the substrate, superheat condition of the Al alloy melt and its composition on microstructural properties of coating before and after oxidation were investigated using OM, SEM–EDS, XRD, indentation micro hardness and scratch test. The experimental results confirmed the formation of alumina layer on RAFM steel after the HDA and oxidation process. Moreover, the surface roughness of the substrate, melt superheat of Al alloy and its composition are found to have a significant influence on the microstructure, thickness, micro-hardness, nature of intermetallic compounds formed and adhesion strength of the coating.

  6. Investigation into Cause of High Temperature Failure of Boiler Superheater Tube

    Science.gov (United States)

    Ghosh, D.; Ray, S.; Roy, H.; Shukla, A. K.

    2015-04-01

    The failure of the boiler tubes occur due to various reasons like creep, fatigue, corrosion and erosion. This paper highlights a case study of typical premature failure of a final superheater tube of 210 MW thermal power plant boiler. Visual examination, dimensional measurement, chemical analysis, oxide scale thickness measurement, microstructural examination are conducted as part of the investigations. Apart from these investigations, sulfur print, Energy Dispersive spectroscopy (EDS) and X ray diffraction analysis (XRD) are also conducted to ascertain the probable cause of failure of final super heater tube. Finally it has been concluded that the premature failure of the super heater tube can be attributed to the combination of localized high tube metal temperature and loss of metal from the outer surface due to high temperature corrosion. The corrective actions have also been suggested to avoid this type of failure in near future.

  7. Externally finned circular tube immerse in a phase-change material

    International Nuclear Information System (INIS)

    Alves, C.L.F.; Ismail, K.A.R.

    1985-01-01

    In an attempt to increase the heat transfer rate and reduce the convective currents during the freezing of phase change materials (PCM) in storage tanks, externally finned circular tubes are studied experimentally. The parameters analysed in this work include number of fins, fin length, initial degree of superheat and freezing time

  8. Effects of Degree of Superheat on the Running Performance of an Organic Rankine Cycle (ORC Waste Heat Recovery System for Diesel Engines under Various Operating Conditions

    Directory of Open Access Journals (Sweden)

    Kai Yang

    2014-04-01

    Full Text Available This study analyzed the variation law of engine exhaust energy under various operating conditions to improve the thermal efficiency and fuel economy of diesel engines. An organic Rankine cycle (ORC waste heat recovery system with internal heat exchanger (IHE was designed to recover waste heat from the diesel engine exhaust. The zeotropic mixture R416A was used as the working fluid for the ORC. Three evaluation indexes were presented as follows: waste heat recovery efficiency (WHRE, engine thermal efficiency increasing ratio (ETEIR, and output energy density of working fluid (OEDWF. In terms of various operating conditions of the diesel engine, this study investigated the variation tendencies of the running performances of the ORC waste heat recovery system and the effects of the degree of superheat on the running performance of the ORC waste heat recovery system through theoretical calculations. The research findings showed that the net power output, WHRE, and ETEIR of the ORC waste heat recovery system reach their maxima when the degree of superheat is 40 K, engine speed is 2200 r/min, and engine torque is 1200 N·m. OEDWF gradually increases with the increase in the degree of superheat, which indicates that the required mass flow rate of R416A decreases for a certain net power output, thereby significantly decreasing the risk of environmental pollution.

  9. Hearth and Campfire Influences on Arterial Blood Pressure: Defraying the Costs of the Social Brain through Fireside Relaxation

    Directory of Open Access Journals (Sweden)

    Christopher Dana Lynn

    2014-04-01

    Full Text Available The importance of fire in human evolutionary history is widely acknowledged but the extent not fully explored. Fires involve flickering light, crackling sounds, warmth, and a distinctive smell. For early humans, fire likely extended the day, provided heat, helped with hunting, warded off predators and insects, illuminated dark places, and facilitated cooking. Campfires also may have provided social nexus and relaxation effects that could have enhanced prosocial behavior. According to this hypothesis, calmer, more tolerant people would have benefited in the social milieu via fireside interactions relative to individuals less susceptible to relaxation response. Using a randomized crossover design that disaggregated fire's sensory properties, pre-posttest blood pressure measures were compared among 226 adults across three studies with respect to viewing simulated muted-fire, fire-with-sound, and control conditions, in addition to tests for interactions with hypnotizability, absorption, and prosociality. Results indicated consistent blood pressure decreases in the fire-with-sound condition, particularly with a longer duration of stimulus, and enhancing effects of absorption and prosociality. Findings confirm that hearth and campfires induce relaxation as part of a multisensory, absorptive, and social experience. Enhancements to relaxation capacities in the human social brain likely took place via feedback involving these and other variables.

  10. Hearth and campfire influences on arterial blood pressure: defraying the costs of the social brain through fireside relaxation.

    Science.gov (United States)

    Lynn, Christopher Dana

    2014-11-11

    The importance of fire in human evolutionary history is widely acknowledged but the extent not fully explored. Fires involve flickering light, crackling sounds, warmth, and a distinctive smell. For early humans, fire likely extended the day, provided heat, helped with hunting, warded off predators and insects, illuminated dark places, and facilitated cooking. Campfires also may have provided social nexus and relaxation effects that could have enhanced prosocial behavior. According to this hypothesis, calmer, more tolerant people would have benefited in the social milieu via fireside interactions relative to individuals less susceptible to relaxation response. Using a randomized crossover design that disaggregated fire's sensory properties, pre-posttest blood pressure measures were compared among 226 adults across three studies with respect to viewing simulated muted-fire, fire-with-sound, and control conditions, in addition to tests for interactions with hypnotizability, absorption, and prosociality. Results indicated consistent blood pressure decreases in the fire-with-sound condition, particularly with a longer duration of stimulus, and enhancing effects of absorption and prosociality. Findings confirm that hearth and campfires induce relaxation as part of a multisensory, absorptive, and social experience. Enhancements to relaxation capacities in the human social brain likely took place via feedback involving these and other variables.

  11. Investigation of thermodynamic cycle for generic 1200 MW{sub el} pressure channel reactor with nuclear steam superheat

    Energy Technology Data Exchange (ETDEWEB)

    Vincze, A.; Sidawi, K.; Abdullah, R.; Baldock, M.; Saltanov, E.; Pioro, I., E-mail: andrei.vincze@uoit.net, E-mail: khalil.sidawi@uoit.net, E-mail: rand.abdullah@uoit.net, E-mail: matthew.baldock@uoit.net, E-mail: eugene.saltanov@uoit.ca, E-mail: igor.pioro@uoit.ca [Univ. of Ontario Inst. of Tech., Oshawa, ON (Canada)

    2014-07-01

    Current Nuclear Power Plants (NPPs) play a significant role in energy production around the world. All NPPs operating today employ a Rankine steam cycle for the conversion of thermal power to electricity. This paper will examine the steam cycle arrangement an experimental pressure channel reactor using Nuclear Steam Superheat (NSS) and compare it to two advanced reactor designs, the Advanced CANDU Reactor 1000 (ACR-1000) and the Advanced Boiling Water Reactor (ABWR) designs. The thermodynamic cycle layout and thermal efficiencies of the three reactor types will be discussed. (author)

  12. High Temperature Corrosion of Superheater Materials for Power Production through Biomass

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel; Nielsen, Karsten agersted

    The aim of the present study has been to establish a fundamental knowledge of the corrosion mechanisms acting on materials for use in biomass fired power plants. The knowledge is created based on laboratory exposures on selected materials in well-defined corrosive gas environments. An experimental...... facility has been established wherein the planned exposures are completed. Specimens were exposed in combined synthetic flue gas at temperatures up to 900C. The specimens could be cooled to 300C below the gas temperature. Gas flow and gas mixture can be varied according to the conditions found in a power......) on the corrosion progress has been investigated.In addition the corrosion behaviour of the same materials was investigated after having been exposed under a cover of ash in air in a furnace at temperatures of 525C, 600C and 700C. The ashes utilised are from a straw-fired power plant and a synthetic ash composed...

  13. The creep life of superheater and reheater tubes under varying pressure conditions in operational boilers

    International Nuclear Information System (INIS)

    Mizen, D.C.; Plastow, B.

    1975-01-01

    The first of each manufacturer's 500 MW boilers supplied to the CEGB (Central Electricity Generating Board) have been subjected to an extensive programme of tests for performance optimization and safe operation. Around 250 thermocouples on superheater and reheater tubes have in each case been monitored as part of the exercise. The readings are corrected and used to compute creep rupture damage based on internationally agreed stress rupture data and a simple cumulative damage concept. Comparison of the design creep rupture life and the cumulative life consumed has in several applications been invaluable in influencing operating procedures and arranging tube modifications or replacements, so that loss of generation by creep rupture failure is minimized. (author)

  14. High temperature corrosion of superheater materials for power production through biomass

    Energy Technology Data Exchange (ETDEWEB)

    Gotthjaelp, K.; Broendsted, P. [Forskningscenter Risoe (Denmark); Jansen, P. [FORCE Institute (Denmark); Montgomery, M.; Nielsen, K.; Maahn, E. [Technical Univ. of Denmark, Corrosion and Surface Techn. Inst. of Manufacturing Engineering (Denmark)

    1996-08-01

    The aim of the present study has been to establish a fundamental knowledge of the corrosion mechanisms acting on materials for use in biomass fired power plants. The knowledge is created based on laboratory exposures of selected materials in well-defined corrosive gas environments. The experiments using this facility includes corrosion studies of two types of high temperature resistant steels, Sanvik 8LR30 (18Cr 10Ni Ti) and Sanicro 28 (27Cr 31Ni 4Mo), investigated at 600 deg. C in time intervals up to 300 hours. The influence of HCl (200 ppm) and of SO{sub 2} (300 ppm) on the corrosion progress has been investigated. In addition the corrosion behaviour of the same materials was investigated after having been exposed under a cover of ash in air in a furnace at temperatures of 525 deg. C, 600 deg. C, and 700 deg. C. The ashes utilised are from a straw fired power plant and a synthetic ash composed of potassium chloride (KCl) and potassium sulphate (K{sub 2}SO{sub 4}). Different analysis techniques to characterise the composition of the ash coatings have been investigated in order to judge the reliability and accuracy of the SEM-EDX method. The results are considered as an important step towards a better understanding of the high temperature corrosion under the conditions found in biomass fired power plants. One of the problems to solve in a suggested subsequent project is to combine the effect of the aggressive gases (SO{sub 2} and HCl) and the active ash coatings on high temperature corrosion of materials. (EG) 20 refs.

  15. Phase identification and internal stress analysis of steamside oxides on superheater tubes by means of X-ray diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Pantleon, Karen; Montgomery, Melanie [Technical Univ. of Denmark, Lyngby (Denmark). Inst. of Manufacturing Engineering and Management

    2005-05-01

    samples independent on the operating conditions and the tube material (only thickness variations were observed), the formation of Magnetite is strongly affected by diffusion of alloying elements from the steel substrates. For steamside oxides on TP347H, no pure Magnetite (as on the ferritic steel) was found. Instead, Mn- and/or Ni-containing oxides were identified depending on the operating conditions and the grain-size of the austenitic steel. Furthermore, none of the oxide phases on TP347H were under tensile stress (as observed for the ferritic steel). Comparison of two coarse-grained TP347H samples indicated that relatively high compressive stresses developed if the oxide grew under heat flux, while an almost stress-free state was determined for a penthouse sample, i.e. without any heat flux. Oxides on fine-grained TP347H were found to be stress-free (both samples with and without heat flux). Measured lattice strain as a function of the sample tilt (sin{sup 2}{psi}-plot for stress analysis) revealed a non-linear behaviour, which is expected to result from compositional changes with depth and/or stress gradients perpendicular to the surface. According to XRD stress analysis, spallation is expected only for the oxide on coarse-grained TP347H, since the whole oxide scale is under relatively high compressive stresses - indeed, microscopy studies indicate that spallation occurs for this sample. Based on the first XRD results on steamside oxides on real plant exposed superheater tubes, further studies on additional samples are suggested in order to support conclusions made so far.

  16. Degradation of superheater tubes made of austenitic T321H steel after long term service

    Energy Technology Data Exchange (ETDEWEB)

    Hernas, Adam [Silesian Technical Univ., Katowice (Poland). Faculty of Material Science; Augustyniak, Boleslaw; Chmielewski, Marek [Gdansk Univ. of Technology (Poland). Mechanical Dept.; Sablik, M.J. [Applied Magnetic and Physical Modeling, LLC, San Antonio, TX (United States)

    2010-07-01

    There are presented results of complementary tests performed for the evaluation of creep damage in austenitic steel grade T321H exploited over 200,000 hours in the secondary superheater part of a power plant boiler. The following techniques have been applied: SEM microscopy, X-ray diffraction, tensile tests, hardness measurements and novel eddy current inspection. The novel eddy current inspection is proposed as a non-destructive method of estimating the creep damage stage of austenite steel boiler tubes after long-term service in power plants. We compare the results provided by the different techniques and discuss the correlations and also point out the problems which need to be addressed in order to elaborate the remaining life assessment of austenitic boiler tubes. (orig.)

  17. CFD analysis of temperature imbalance in superheater/reheater region of tangentially coal-fired boiler

    Science.gov (United States)

    Zainudin, A. F.; Hasini, H.; Fadhil, S. S. A.

    2017-10-01

    This paper presents a CFD analysis of the flow, velocity and temperature distribution in a 700 MW tangentially coal-fired boiler operating in Malaysia. The main objective of the analysis is to gain insights on the occurrences in the boiler so as to understand the inherent steam temperature imbalance problem. The results show that the root cause of the problem comes from the residual swirl in the horizontal pass. The deflection of the residual swirl due to the sudden reduction and expansion of the flow cross-sectional area causes velocity deviation between the left and right side of the boiler. This consequently results in flue gas temperature imbalance which has often caused tube leaks in the superheater/reheater region. Therefore, eliminating the residual swirl or restraining it from being diverted might help to alleviate the problem.

  18. Steam generator materials constraints in UK design gas-cooled reactors

    International Nuclear Information System (INIS)

    James, D.W.

    1988-01-01

    A widely reported problem with Magnox-type reactors was the oxidation of carbon steel components in gas circuits and steam generators. The effects of temperature, pressure, gas composition and steel composition on oxidation kinetics have been determined, thus allowing the probabilities of failure of critical components to be predicted for a given set of operating conditions. This risk analysis, coupled with regular inspection of reactor and boiler internals, has allowed continued operation of all U.K. Magnox plant. The Advanced Gas Cooled Reactor (AGR) is a direct development of the Magnox design. The first four AGRs commenced operation in 1976, at Hinkley Point 'B' and at Hunterston 'B'. All known materials problems with the steam generators have been diagnosed and solved by the development of appropriate operational strategies, together with minor plant modifications. Materials constraints no longer impose any restrictions to full load performance from the steam generators throughout the predicted life of the plant. Problems discussed in detail are: 1. oxidation of the 9 Cr - 1 Mo superheater. 2. Stress corrosion of the austenitic superheater. 3. Creep of the transition joints between the 9 Cr - 1 Mo and austenitic sections. With the 9 Cr - 1 Mo oxidation maximum temperature restriction virtually removed and creep constraints properly quantified, boiler operation in now favourably placed. Stress corrosion research has allowed the risk of tube failure to be related to time, temperature, stress and chemistry. As a result, the rigorous 'no wetting' policy has been relaxed for the normally high quality AGR feedwater, and the superheat margin has been reduced to 23 deg. C. This has increased the size of the operating window and reduced the number of expensive, and potentially harmful, plant trips. (author)

  19. Aspects of high temperature corrosion of boiler tubes

    Energy Technology Data Exchange (ETDEWEB)

    Spiegel, M.; Bendick, W. [Salzgitter-Mannesmann-Forschung GmbH, Duisburg (Germany)

    2008-07-01

    The development of new boiler steels for power generation has to consider significant creep strength as well as oxidation and corrosion resistance. High temperature corrosion of boiler materials concerns steam oxidation as well as fireside corrosion of parts, in contact with the flue gas. It will be shown that depending on the quality of the fuel, especially chlorine and sulphur are responsible for most of the fireside corrosion problems. Corrosion mechanisms will be presented for flue gas induced corrosion (HCl) and deposit induced corrosion (chlorides and sulfates). Especially for the 700 C technology, deposit induced corrosion issues have to be considered and the mechanisms of corrosion by molten sulfates 'Hot Corrosion' will be explained. Finally, an overview will be given on the selection of suitable materials in order to minimise corrosion relates failures. (orig.)

  20. The effect of binary oxide materials on a single droplet vapor explosion triggering

    International Nuclear Information System (INIS)

    Hansson, R.C.; Manickam, L.T.; Dinh, T.N.

    2011-01-01

    In order to explore the fundamental mechanism dictated by the material influence on triggering, fine fragmentation and subsequent vapor explosion energetics, a series of experiments using a mixture of eutectic and non-eutectic binary oxide were initiated. Dynamics of the hot liquid (WO 3 -CaO) droplet and the volatile liquid (water) were investigated in the MISTEE (Micro-Interactions in Steam Explosion Experiments) facility by performing well-controlled, externally triggered, single-droplet experiments, using a high-speed visualization system with synchronized digital cinematography and continuous X-ray radiography, called SHARP (Simultaneous High-speed Acquisition of X-ray Radiography and Photography). The acquired images followed by further analysis showed a milder interaction for the non-eutectic melt composition for the tests with low melt superheat, whether no evident differences between eutectic and non-eutectic melt compositions regarding bubble dynamics, energetics and melt preconditioning was perceived for the high melt superheat tests. (author)

  1. Study on superheat of TiAl melt during cold crucible levitation melting. TiAl no cold crucible levitation yokai ni okeru yoto kanetsudo no kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Miwa, K.; Kobayashi, K.; Ninomiya, M. (Government Industrial Research Institute, Nagoya, Nagoya (Japan))

    1992-06-20

    Investigations were given on effects of test sample weights and sample positions in cold crucibles on superheat of melts when the intermetallic compound TiAl is melted using cold crucible levitation melting process, one of noncontaminated melting processes. The cold crucibles used in the experiment are a water-cooled copper crucible with an inner diameter of 42 mm and a length of 140 mm, into which a column-like ingot sample with an outer diameter of 32 mm (Al containing Ti at 33.5% by mass) was put and melted using the levitation melting. Comparisons and discussions were given on the relationship between sample weights and melt temperatures, the relationship between positions of the inserted samples and melt temperatures, and the state of contamination at melting of casts obtained from the melts resulted from the levitation melting and high-frequency melting poured into respective ceramic dies. Elevating the superheat temperature of the melts requires optimizing the sample weights and positions. Melt temperatures were measured using a radiation thermometer and a thermocouple, and the respective measured values were compared. 7 refs., 4 figs., 1 tab.

  2. Failure Analysis and Magnetic Evaluation of Tertiary Superheater Tube Used in Gas-Fired Boiler

    Science.gov (United States)

    Mohapatra, J. N.; Patil, Sujay; Sah, Rameshwar; Krishna, P. C.; Eswarappa, B.

    2018-02-01

    Failure analysis was carried out on a prematurely failed tertiary superheater tube used in gas-fired boiler. The analysis includes a comparative study of visual examination, chemical composition, hardness and microstructure at failed region, adjacent and far to failure as well as on fresh tube. The chemistry was found matching to the standard specification, whereas the hardness was low in failed tube compared to the fish mouth opening region and the fresh tube. Microscopic examination of failed sample revealed the presence of spheroidal carbides of Cr and Mo predominantly along the grain boundaries. The primary cause of failure is found to be localized heating. Magnetic hysteresis loop (MHL) measurements were carried out to correlate the magnetic parameters with microstructure and mechanical properties to establish a possible non-destructive evaluation (NDE) for health monitoring of the tubes. The coercivity of the MHL showed a very good correlation with microstructure and mechanical properties deterioration enabling a possible NDE technique for the health monitoring of the tubes.

  3. On possibility of application of the parallel-mixed type coolant flow scheme to NPP steam generators linked with superheaters

    International Nuclear Information System (INIS)

    Malkis, V.A.; Lokshin, V.A.

    1983-01-01

    Optimum distribution of the coolant straight-through flow between the superheater, evaporator and economizer is determined and the parallel-mixed type flow scheme is compared with other schemes. The calculations are performed for the 250 MW(e) steam generator for the WWER-1000 reactor unit the inlet and outlet primary coolant temperature of which is 324 and 290 deg C, respectively, while the feed water and saturation temperatures are 220 and 278.5 deg C, respectively. The rated superheating temperature is 300 deg C. The comparison of different schemes has been performed according to the average temperature head value at the steam-generator under the condition of equality as well as essential difference in the heat transfer coefficients in certain steam-generator sections. The calculations have shown that the use of parallel-mixed type flow permits to essentially increase the temperature head of the steam generator. At a constant heat transfer coefficient in all steam generator sections the highest temperature head is reached. At relative flow rates in the steam generator, economizer and evaporator equal to 6, 8 and 86%, respectively. The superheated steam generator temperature head in this case by 12% exceeds the temperature head of the WWER-1000 reactor unit wet steam generator. In case of heat transfer coefficient reduction in the superheater by a factor of three, the choice of the primary coolant, optimum distribution permits to maintain the steam generator temperature head at the level of the WWER-1000 reactor unit wet-steam steam generator. The use of the parallel-mixed type flow scheme permits to design a steam generator of slightly superheated steam for the parameters of the WWER-1000 unit

  4. The effect of binary oxide materials on a single droplet vapor explosion triggering

    Energy Technology Data Exchange (ETDEWEB)

    Hansson, R.C.; Manickam, L.T.; Dinh, T.N. [Royal Inst. of Tech., Stockholm (Sweden)

    2011-07-01

    In order to explore the fundamental mechanism dictated by the material influence on triggering, fine fragmentation and subsequent vapor explosion energetics, a series of experiments using a mixture of eutectic and non-eutectic binary oxide were initiated. Dynamics of the hot liquid (WO{sub 3}-CaO) droplet and the volatile liquid (water) were investigated in the MISTEE (Micro-Interactions in Steam Explosion Experiments) facility by performing well-controlled, externally triggered, single-droplet experiments, using a high-speed visualization system with synchronized digital cinematography and continuous X-ray radiography, called SHARP (Simultaneous High-speed Acquisition of X-ray Radiography and Photography). The acquired images followed by further analysis showed a milder interaction for the non-eutectic melt composition for the tests with low melt superheat, whether no evident differences between eutectic and non-eutectic melt compositions regarding bubble dynamics, energetics and melt preconditioning was perceived for the high melt superheat tests. (author)

  5. Fireside corrosion and steamside oxidation of 9-12% Cr martensitic steels exposed for long term testing

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Jensen, S. A.; Rasmussen, F.

    2009-01-01

    MoV121 and HCM12 for the 12% Cr steels. The test tubes were welded in as part of the existing final superheaters in actual plants and exposure has been conducted over a ten year period (1994-2005). Compared to the older steel types, T92 and HCM12 utilise tungsten to improve their creep strength. From......To obtain long term corrosion and steam oxidation data for the 9-12%Cr ferritic steels, test tube sections have been exposed in Amager 3 and Avedore 1 coal fired power plants in Denmark (formerly run by ENERGI E2). Thus direct comparisons can be made for T91 and T92 for the 9% Cr steels and X20Cr...... Avedore I testing, T91 and T92 can be compared for exposure times up to similar to 48 000 h exposure. From Amager 3 testing, X20, HCM12 and T92 were tested; T92 has been exposed for up to 31 000 h and X20 and HCM12 have had 84 500 h exposure. Tube sections were removed for various exposure durations...

  6. Factors in the selection of broiler tube materials for a civil fast reactor

    Energy Technology Data Exchange (ETDEWEB)

    Tyzack, C; Chitty, A

    1975-07-01

    This paper briefly considers some of the factors which must be balanced in the selection of a boiler tube material for a Civil Fast Reactor. The merits and possible demerits of low alloy ferritic steels and the austenitic Alloy 800 are compared with respect to waterside corrosion resistance, mechanical properties, fabrication and weldability and possible effects of exposure to the sodium environment under normal and fault conditions. It is pointed out that although there is operational experience of most of the materials in boiler superheater applications there is little or none in evaporative regimes. (author)

  7. A study of the effect of binary oxide materials in a single droplet vapor explosion

    Energy Technology Data Exchange (ETDEWEB)

    Hansson, R.C., E-mail: rch@kth.se [Royal Institute of Technology, Stockholm (Sweden); Dinh, T.N.; Manickam, L.T. [Royal Institute of Technology, Stockholm (Sweden)

    2013-11-15

    In an effort to explore fundamental mechanisms that may govern the effect of melt material on vapor explosion's triggering, fine fragmentation and energetics, a series of experiments using a binary-oxide mixture with eutectic and non-eutectic compositions were performed. Interactions of a hot liquid (WO{sub 3}–CaO) droplet and a volatile liquid (water) were investigated in well-controlled, externally triggered, single-droplet experiments conducted in the Micro-interactions in steam explosion experiments (MISTEE) facility. The tests were visualized by means of a synchronized digital cinematography and continuous X-ray radiography system, called simultaneous high-speed acquisition of X-ray radiography and photography (SHARP). The acquired images followed by further analysis indicate milder interactions for the droplet with non-eutectic melt composition in the tests with low melt superheat, whereas no evident differences between eutectic and non-eutectic melt compositions regarding bubble dynamics, energetics and melt preconditioning was observed in the tests with higher melt superheat.

  8. A study of the effect of binary oxide materials in a single droplet vapor explosion

    International Nuclear Information System (INIS)

    Hansson, R.C.; Dinh, T.N.; Manickam, L.T.

    2013-01-01

    In an effort to explore fundamental mechanisms that may govern the effect of melt material on vapor explosion's triggering, fine fragmentation and energetics, a series of experiments using a binary-oxide mixture with eutectic and non-eutectic compositions were performed. Interactions of a hot liquid (WO 3 –CaO) droplet and a volatile liquid (water) were investigated in well-controlled, externally triggered, single-droplet experiments conducted in the Micro-interactions in steam explosion experiments (MISTEE) facility. The tests were visualized by means of a synchronized digital cinematography and continuous X-ray radiography system, called simultaneous high-speed acquisition of X-ray radiography and photography (SHARP). The acquired images followed by further analysis indicate milder interactions for the droplet with non-eutectic melt composition in the tests with low melt superheat, whereas no evident differences between eutectic and non-eutectic melt compositions regarding bubble dynamics, energetics and melt preconditioning was observed in the tests with higher melt superheat

  9. Pre-oxidation and its effect on reducing high-temperature corrosion of superheater tubes during biomass firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kvisgaard, M.; Montgomery, Melanie

    2017-01-01

    Superheater tubes in biomass-fired power plants experience high corrosion rates due to condensation of corrosive alkali chloride-rich deposits. To explore the possibility of reducing the corrosion attack by the formation of an initial protective oxide layer, the corrosion resistance of pre......-oxidised Al and Ti-containing alloys (Kanthal APM and Nimonic 80A, respectively) was investigated under laboratory conditions mimicking biomass firing. The alloys were pre-oxidised at 900°C for 1 week. Afterwards, pre-oxidised samples, and virgin non-pre-oxidised samples as reference, were coated...... with a synthetic deposit of KCl and exposed at 560°C for 1 week to a gas mixture typical of biomass firing. Results show that pre-oxidation could hinder the corrosion attack; however, the relative success was different for the two alloys. While corrosion attack was observed on the pre-oxidised Kanthal APM, the pre...

  10. The desorption of caesium from Peach Bottom HTGR steam generator materials

    International Nuclear Information System (INIS)

    Clark, M.J.

    1979-03-01

    The work at Harwell on the Peach Bottom End-of-Life Program in co-operation with the General Atomic Company (U.S.A.) is described. Materials taken from the Economiser, Evaporator and Superheater Sections of the Peach Bottom Unit No. 1. High Temperature Gas Cooled Reactor (HTGR) Heat Exchanger were placed in a reducing atmosphere comparable to the composition of an HTGR helium coolant gas, and the desorption of caesium isotopes measured under known conditions of flow, temperature and oxygen pressure. (author)

  11. A computational approach for thermomechanical fatigue life prediction of dissimilarly welded superheater tubes

    Energy Technology Data Exchange (ETDEWEB)

    Krishnasamy, Ram-Kumar; Seifert, Thomas; Siegele, Dieter [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany)

    2010-07-01

    In this paper a computational approach for fatigue life prediction of dissimilarly welded superheater tubes is presented and applied to a dissimilar weld between tubes made of the nickel base alloy Alloy617 tube and the 12% chromium steel VM12. The approach comprises the calculation of the residual stresses in the welded tubes with a multi-pass dissimilar welding simulation, the relaxation of the residual stresses in a post weld heat treatment (PWHT) simulation and the fatigue life prediction using the remaining residual stresses as initial condition. A cyclic fiscoplasticity model is used to calculate the transient stresses and strains under thermocyclic service loadings. The fatigue life is predicted with a damage parameter which is based on fracture mechanics. The adjustable parameters of the model are determined based on LCF and TMF experiments. The simulations show, that the residual stresses that remain after PWHT further relax in the first loading cycles. The predicted fatigue lives depend on the residual stresses and, thus, on the choice of the loading cycle in which the damage parameter is evaluated. It the first loading cycle, where residual stresses are still present, is considered, lower fatigue lives are predicted compared to predictions considering loading cycles with relaxed residual stresses. (orig.)

  12. Determination of the concentration profile of chemical elements in superheater pipes; Determinacion del perfil de concentracion de elementos quimicos en tubos de sobrecalentadores

    Energy Technology Data Exchange (ETDEWEB)

    Aldape U, F; Aspiazu F, J [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

    1986-05-15

    This work has for object to determine the profile of concentration of chemical elements at trace level in a superheater pipe of Thermoelectric Plants using the X-ray emission spectroscopy technique induced by protons coming from the Accelerator of the Nuclear Center. In the X-ray detection, a Si Li detector was used. The technique was chosen because it allows a multielemental analysis, of high sensitivity and precision. The results can help to understand the problems that are had in the change of flexibility or of corrosion. This will be from utility to the Federal Electricity Commission (CFE). (Author)

  13. Material development for waste to energy plants. Overlay welding and refractory linings. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Noergaard Hansson, A.

    2011-02-15

    Waste is an extremely corrosive fuel. In order to recover a higher percentage of the energy in waste, waste incineration plants have developed from purely heat producing units to heat and power producing units. The change in concept results in higher material temperatures and thereby faster material degradation. As a result material failures have been observed in many waste incineration plants. The purpose of this project was to develop materials with higher resistance to the corrosive elements, in order to reduce the cost of maintenance, increase the availability, and increase the efficiency. The focus is on overlay welding and refractory linings. Inconel 625, alloy 50, alloy 686, and Super 625 offer equivalent corrosion protection at panel walls. 100% overlay performs better than 50% overlay. The corrosion morphology changes with increasing temperature from pitting and general corrosion to pitting and selective corrosion (dendritic core or grain boundaries). The previously observed detrimental effect of Fe on the corrosion resistance was not confirmed. It probably depends on factors such as microstructure of the alloy and local metal temperature. Ni-overlay also reduces the corrosion rates on superheater tubes. However, the superheater environment is less aggressive than the water wall environment. Failure of refractory linings is linked to excess porosity, detrimental reactions between raw materials and other mix constituents, volume growth reactions between base material and salt depositions, and thermal stress induced crack formation. Free water and not decomposition of hydrates causes spalling and cracking during the initial heating of refractory linings. Finite Element analysis confirms the stress levels between steel and refractory with the higher stress level at the top of the panel wall tube. A number of LCC mixes were formulated, adjusted and tested. Mixes with low open porosities ({approx} 10%) and state of the art resistance to KCl were achieved. (LN)

  14. Corrosion behaviour of boiler tube materials during combustion of fuels containing Zn and Pb

    Energy Technology Data Exchange (ETDEWEB)

    Bankiewicz, D.

    2012-11-01

    Many power plants burning challenging fuels such as waste-derived fuels experience failures of the superheaters and/or increased waterwall corrosion due to aggressive fuel components already at low temperatures. To minimize corrosion problems in waste-fired boilers, the steam temperature is currently kept at a relatively low level which drastically limits power production efficiency. The elements found in deposits of waste and waste-derived fuels burning boilers that are most frequently associated with high-temperature corrosion are: Cl, S, and there are also indications of Br; alkali metals, mainly K and Na, and heavy metals such as Pb and Zn. The low steam pressure and temperature in waste-fired boilers also influence the temperature of the waterwall steel which is nowadays kept in the range of 300 deg C - 400 deg C. Alkali chloride (KCl, NaCl) induced high-temperature corrosion has not been reported to be particularly relevant at such low material temperatures, but the presence of Zn and Pb compounds in the deposits have been found to induce corrosion already in the 300 deg C - 400 deg C temperature range. Upon combustion, Zn and Pb may react with Cl and S to form chlorides and sulphates in the flue gases. These specific heavy metal compounds are of special concern due to the formation of low melting salt mixtures. These low melting, gaseous or solid compounds are entrained in the flue gases and may stick or condense on colder surfaces of furnace walls and superheaters when passing the convective parts of the boiler, thereby forming an aggressive deposit. A deposit rich in heavy metal (Zn, Pb) chlorides and sulphates increases the risk for corrosion which can be additionally enhanced by the presence of a molten phase. The objective of this study was to obtain better insight into high-temperature corrosion induced by Zn and Pb and to estimate the behaviour and resistance of some boiler superheater and waterwall materials in environments rich in those heavy metals

  15. High temperature corrosion investigations at AW2-bio. Final report; Biomass boiler

    Energy Technology Data Exchange (ETDEWEB)

    Borg, U.

    2011-01-15

    The measured corrosion rates in the test superheaters and ordinary superheaters of Avedoere 2 biomass boiler reveal that the corrosion rate increases with metal temperature and is significantly accelerated above steam temperatures of 540 deg. C. For the boiler with a live steam temperature of 540 deg. C, the measured corrosion rates in superheater 2 and 3 were up to 1mm pr. 10000 hours. It was observed that the flue gas temperature and heat flux had a significant effect on the corrosion rates through the surface metal temperature. Thus, the highest corrosion rates in the ordinary superheaters were not found at the position of the highest steam temperature in the outlet of superheater 3, but at the outlet of superheater 2. A steam temperature of approximately 580 deg. C at the outlet of one of the test superheater loops caused a tube fracture after a few months. A HVOF coating was applied to a section of superheater 2 and at a higher temperature in the test superheater loop. Analyses of the tube section after exposure showed that parts of the coating were not present and corrosion of the underlying TP347H FG was apparent. This indicates that the coating had spalled during operation. Furthermore, chlorine diffusion through the coating was observed causing attack at the coating-alloy interface. The project work has shown that it is not possible to increase the live steam temperature of the biomass fired boiler to more than 540 deg. C without a significant increase in superheater corrosion rates for the applied tube materials and coatings. (Author)

  16. Evaluation of electrochemical techniques for measurement of fireside corrosion in thermal power plants; Utvaerdering av elektrokemiska tekniker foer maetning av roekgassidig hoegtemperaturkorrosion i pannor

    Energy Technology Data Exchange (ETDEWEB)

    Hjorrnhede, Anders

    2007-12-15

    The possibility to measure the corrosion rate on-line, in situ, is getting more and more interesting due to increased corrosion. The worsening may be a result of lower fuel quality or increased steam data due to raised efficiency demands. Also the use of inhibitors can be improved and the lifetime of important components can be increased. Today, virtually all corrosion measurements of materials used for waterwalls, superheaters, economisers and other heat-transferring surfaces are based on in-situ probe tests of coupons or rings. The aim of the project is to evaluate the practicability of commercial or semicommercial on-line in-situ corrosion probes for use in waste fired boilers. The target groups are owners of boilers, operators, service personnel but also boiler manufacturer and material producers. Since the use of on-line, in situ, corrosion probes is substantial, some of the most promising corrosion probes have been tested in a waste fired boiler in Hamburg, Germany. Tests in waste fired boiler have never before been performed. The MECO CB, a Linear Polarisation Resistance (LPR) corrosion probe from Coresto Oy, Finland was tested and from Lehrstuhl fuer Umweltverfahrenstechnik und Anlagentechnik (LUAT) der Universitaet Duisburg-Essen, Germany an Electrochemical Noise (EN) - probe was tested. From Pepperl + Fuchs both EN- and LPR-CorrTran corrosion sensors were tested. The test periods were lasting from 1050h to 3750h. The test materials were the low alloyed steel 15Mo3, the Ni-based super alloys Sanicro 63 and Haynes Hastelloy C-2000. The fluegas temperatures were 635 deg C or 520 deg C. The material temperatures were 440 deg C, 420 deg, 350 deg C and was swept from 400 deg C to 300 deg C. All probes are measuring a signal which has a correlation to the corrosion process, but the quantification procedure is not working well. The results achieved from the corrosion probes must be calibrated against corrosion rates measured by means of conventional corrosion

  17. A worked example using the SP249 advanced assessment route: the carregado unit 6 final superheater outlet header

    Energy Technology Data Exchange (ETDEWEB)

    Brear, J.M.; Jarvis, P.; Jones, G.T. [ERA Technology (United Kingdom); Jovanovic, A.S.; Friemann, M.; Kluttig, B.; Ober, M. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt; Batista, A. [EDP-PROET (Portugal); Araujo, C.L. de; Pires, A. [ISQ (Portugal)

    1995-12-31

    As a key part of its information resource, the SP249 Project contains a number of case studies, drawn from the collective experience of the partners and from the literature. The user of the system may search this data-base by component type and material or by assessment method, to find a practical example close to his own current problem. He can thus draw upon past experience as well as state-of-the-art knowledge to obtain advice. To facilitate this, a set of key-words has been defined to create links between the case studies and the overall assessment methodology. These relate to damage and failure types and causes as well as to techniques of investigation and assessment. For demonstration, validation and didactic purposes, certain of these case studies - one per end-user utility in the project - have been chosen for full elaboration as `worked-examples`. These real component evaluations are worked through by an expert group from the project team so as to provide the utility staff with `hands-on` training in both the practical techniques of component life. The assessment and the use of the knowledge based system. The exercise also provides valuable opportunity for feedback, allowing refinement of the technology package and the software. Amongst these worked examples, an assessment of EDP`s Carregado Unit 6 Final Superheater Outlet Header has been chosen for special attention - as the operators have kindly allowed direct CSS to the component during two outages. This article summarises the Carregado Case Study. It is intended to serve as a demonstration and as to how the Advanced Assessment Route (AAR) is used in practice. The actions performed and results obtained are summarised

  18. The experimental and engineering programmes to support the PFR Safety Case following the Superheater 2 under sodium leak: In particular, large scale experiments in the Super Noah Rig at Dounreay

    International Nuclear Information System (INIS)

    Currie, R.; Henderson, J.D.C.

    1990-01-01

    The original safety Case for the Prototype Fast Reactor (PFR) at Dounreay was based on the Double-ended-guillotine failure (DEGF) of one tube followed by six more DEGFs spread out at 3s intervals. Because the DEGF flowrate in the Evaporator units was considerably greater than those for the Superheater and Reheater units, pressure loading predictions were based on a leak incident in the Evaporator. As data became available from sodium-water reaction experiments, this Design Basis Accident (DBA) was revised to be the failure of a single tube (1DEGF). Pressure loadings for the plant were still based on the Evaporator. The plant was, however, designed against the original DBA of 1+6 DEGFs. The under sodium leak in Superheater 2, in which a total of 40 DEGFs occurred in a short period of time, cast doubt on the choice of DBA for PFR and it was obvious that multiple tube failure incidents had to be considered. A revised Safety Case for PFR was constructed based on an event tree and is presented in this paper. Also, in this paper the engineering work carried out on the plant in order to reduce the frequency of occurrence of multiple tube failures and the R and D programme initiated to remove unnecessary pessimism from the postulated multiple tube failure incidents are described. (author). 2 refs, 16 figs, 1 tab

  19. Rapid evaporation at the superheat limit of methanol, ethanol, butanol and n-heptane on platinum films supported by low-stress SiN membranes.

    Science.gov (United States)

    Ching, Eric J; Avedisian, C Thomas; Cavicchi, Richard C; Chung, Do Hyun; Rah, Jeff; Carrier, Michael J

    2016-10-01

    The bubble nucleation temperatures of several organic liquids (methanol, ethanol, butanol, n-heptane) on stress-minimized platinum (Pt) films supported by SiN membranes is examined by pulse-heating the membranes for times ranging from 1 µs to 10 µs. The results show that the nucleation temperatures increase as the heating rates of the Pt films increase. Measured nucleation temperatures approach predicted superheat limits for the smallest pulse times which correspond to heating rates over 10 8 K/s, while nucleation temperatures are significantly lower for the longest pulse times. The microheater membranes were found to be robust for millions of pulse cycles, which suggests their potential in applications for moving fluids on the microscale and for more fundamental studies of phase transitions of metastable liquids.

  20. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Jun-Lin; Zhou, Ke-Yi, E-mail: boiler@seu.edu.cn; Xu, Jian-Qun [Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing 210096, Jiangsu Province (China); Wang, Xin-Meng; Tu, Yi-You [School of Materials Science and Engineering, Southeast University, Nanjing 210096, Jiangsu Province (China)

    2014-07-28

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  1. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    Science.gov (United States)

    Huang, Jun-Lin; Zhou, Ke-Yi; Wang, Xin-Meng; Tu, Yi-You; Xu, Jian-Qun

    2014-07-01

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  2. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    International Nuclear Information System (INIS)

    Huang, Jun-Lin; Zhou, Ke-Yi; Xu, Jian-Qun; Wang, Xin-Meng; Tu, Yi-You

    2014-01-01

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  3. Environmental Assessment for Authorizing the Puerto Rico Electric Power Authority (PREPA) to allow Public Access to the Boiling Nuclear Superheat (BONUS) Reactor Building, Rincon, Puerto Rico

    International Nuclear Information System (INIS)

    2003-01-01

    The U.S. Department of Energy (DOE) proposes to consent to a proposal by the Puerto Rico Electric Power Authority (PREPA) to allow public access to the Boiling Nuclear Superheat (BONUS) reactor building located near Rincon, Puerto Rico for use as a museum. PREPA, the owner of the BONUS facility, has determined that the historical significance of this facility, as one of only two reactors of this design ever constructed in the world, warrants preservation in a museum, and that this museum would provide economic benefits to the local community through increased tourism. Therefore, PREPA is proposing development of the BONUS facility as a museum

  4. Comparison between two rheocasting processes of damper cooling tube method and low superheat casting

    Directory of Open Access Journals (Sweden)

    Zhang Xiaoli

    2014-09-01

    Full Text Available To produce a high quality semisolid slurry that consists of fine primary particles uniformly suspended in the liquid matrix for rheoforming, chemical refining and electromagnetic or mechanical stirring are the two methods commonly used. But these two methods either contaminate the melt or incur high cost. In this study, the damper cooling tube (DCT method was designed to prepare semisolid slurry of A356 aluminum alloy, and was compared with the low superheat casting (LSC method - a conventional process used to produce casting slab with equiaxed dendrite microstructure for thixoforming route. A series of comparative experiments were performed at the pouring temperatures of 650 °C, 638 °C and 622 °C. Metallographic observations of the casting samples were carried out using an optical electron microscope with image analysis software. Results show that the microstructure of semisolid slurry produced by the DCT process consists of spherical primary α-Al grains, while equiaxed grains microstructure is found in the LSC process. The lower the pouring temperature, the smaller the grain size and the rounder the grain morphology in both methods. The copious nucleation, which could be generated in the DCT, owing to the cooling and stirring effect, is the key to producing high quality semisolid slurry. DCT method could produce rounder and smaller α-Al grains, which are suitable for semisolid processing; and the equivalent grain size is no more than 60 μm when the pouring temperature is 622 °C.

  5. Failure evaluation on a high-strength alloy SA213-T91 super heater tube of a power generation

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, J.; Purbolaksono, J.; Beng, L.C.; Ahmad, A. [University of Tenaga Nas, Kajang (Malaysia). Dept. of Mechanical Engineering

    2010-07-01

    This article presents failure investigation on a high-strength alloy SA213-T91 superheater tube. This failure is the first occurrence involving the material in Kapar Power Station Malaysia. The investigation includes visual inspections, hardness measurements, and microscopic examinations. The failed super-heater tube shows a wide open rupture with thin and blunt edges. Hardness readings on all the as-received tubes are used for estimating the operating metal temperature of the super-heater tubes. Microstructures of the failed tube show numerous creep cavities consisting of individual pores and chain of pores which form micro-and macro-cracks. The findings confirmed that the super-heater tube is failed by short-term overheating. Higher temperatures of the flue gas due to the inconsistent feeding of pulverized fuels into the burner is identified to cause overheating of the failed tube.

  6. Boiler materials for ultra-supercritical coal power plants—Steamside oxidation

    Science.gov (United States)

    Viswanathan, R.; Sarver, J.; Tanzosh, J. M.

    2006-06-01

    The corrosion behavior of tubing materials carrying steam at high temperature is of great concern to fossil power plant operators. This is due to the fact that the oxide films formed on the steam side can lead to major failures and consequently to reduced plant availability. The wall loss of the pressure boundary caused by oxidation can increase the hoop stresses and cause premature creep failures; second, the increased insulation of the tubes due to the low thermal conductivity of the oxide film can lead to increased metal temperature, thereby exacerbating the fireside corrosion as well as creep problems. The third concern is that thicker oxides may spall more easily when the plant is cooled down. On restart, the spalled material may lodge somewhere in the system with the potential for causing tube blockages, or it may be swept out with the working fluid and enter the steam turbine causing erosion damage to the turbine nozzles and blades. Failures of tubing and turbine components by these mechanisms have been widely reported in the United States. In view of the importance of the steamside oxidation, a major study of the phenomenon is being carried out as part of a major national program sponsored by the U.S. Department of Energy and the Ohio Coal Development Office. As a prelude to the experimental work, a literature survey was performed to document the state of the art. Results of the review are reported here.

  7. Materials Problems and Solutions in Biomass fired plants

    DEFF Research Database (Denmark)

    Larsen, Ole Hede; Montgomery, Melanie

    2006-01-01

    be directly ascribed to the composition of the deposit and the metal surface temperature. In woodchip boilers, a similar corrosion rate and corrosion mechanism has on some occasions been observed. Cofiring of straw (10 and 20% energy basis) with coal has shown corrosion rates lower than those in straw fired......Owing to Denmark's pledge to reduce carbon dioxide emissions, biomass is being increasingly utilised as a fuel for generating energy. Extensive research and development projects, especially in the area of material performance for biomass fired boilers, have been undertaken to make biomass a viable...... fuel resource. When straw is combusted, potassium chloride and potassium sulphate are present in ash products, which condense on superheater components. This gives rise to specific chlorine corrosion problems not previously encountered in coal fired power plants. The type of corrosion attack can...

  8. Materials Problems and Solutions in Biomass Fired Plants

    DEFF Research Database (Denmark)

    Larsen, Ole Hede; Montgomery, Melanie

    2006-01-01

    ascribed to the composition of the deposit and the metal surface temperature. In woodchip boilers, a similar corrosion rate and corrosion mechanism has on some occasions been observed. Co-firing of straw (10 and 20% energy basis) with coal has shown corrosion rates lower than those in straw-fired plants......Due to Denmark’s pledge to reduce carbon dioxide emissions, biomass is utilised increasingly as a fuel for generating energy. Extensive research and demonstration projects especially in the area of material performance for biomass fired boilers have been undertaken to make biomass a viable fuel...... resource. When straw is combusted, potassium chloride and potassium sulphate are present in ash products, which condense on superheater components. This gives rise to specific chlorine corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly...

  9. Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

    Energy Technology Data Exchange (ETDEWEB)

    Born, M. (ed.)

    2007-07-01

    Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

  10. Application of high temperature phase change materials for improved efficiency in waste-to-energy plants.

    Science.gov (United States)

    Dal Magro, Fabio; Xu, Haoxin; Nardin, Gioacchino; Romagnoli, Alessandro

    2018-03-01

    This study reports the thermal analysis of a novel thermal energy storage based on high temperature phase change material (PCM) used to improve efficiency in waste-to-energy plants. Current waste-to-energy plants efficiency is limited by the steam generation cycle which is carried out with boilers composed by water-walls (i.e. radiant evaporators), evaporators, economizers and superheaters. Although being well established, this technology is subjected to limitations related with high temperature corrosion and fluctuation in steam production due to the non-homogenous composition of solid waste; this leads to increased maintenance costs and limited plants availability and electrical efficiency. The proposed solution in this paper consists of replacing the typical refractory brick installed in the combustion chamber with a PCM-based refractory brick capable of storing a variable heat flux and to release it on demand as a steady heat flux. By means of this technology it is possible to mitigate steam production fluctuation, to increase temperature of superheated steam over current corrosion limits (450°C) without using coated superheaters and to increase the electrical efficiency beyond 34%. In the current paper a detailed thermo-mechanical analysis has been carried out in order to compare the performance of the PCM-based refractory brick against the traditional alumina refractory bricks. The PCM considered in this paper is aluminium (and its alloys) whereas its container consists of high density ceramics (such as Al 2 O 3 , AlN and Si 3 N 4 ); the different coefficient of linear thermal expansion for the different materials requires a detailed thermo-mechanical analysis to be carried out to ascertain the feasibility of the proposed technology. Copyright © 2017 Elsevier Ltd. All rights reserved.

  11. Preliminary experiences with material testing at the oxyfuel pilot plant at Schwarze Pumpe

    Energy Technology Data Exchange (ETDEWEB)

    Hjoernhede, Anders [Vattenfall Power, Gothenborg (Sweden); Montgomery, Melanie [Technical Univ. Denmark, Lyngby (Denmark). Inst. for Mekanisk Teknologi; Vattenfall Heat Nordic, Lyngby (Denmark); Bjurman, Martin; Henderson, Pamela [Vattenfall AB (Sweden). Research and Development; Gerhardt, Alexander [Vattenfall AB, Berlin (Germany). Research and Development

    2010-07-01

    Several material related issues may arise from oxyfuel combustion of coal due to the presence of CO{sub 2} but also as an effect of the partial recirculation of the flue gas. Two examples are increased corrosion and carburisation which may limit steam data, hence limiting the efficiency. A number of corrosion tests, in both conventional air-firing and oxyfuel mode, have been made in Vattenfalls 30 MW oxyfuel pilot plant located in Schwarze Pumpe, Germany. Internally cooled corrosion probes, equipped with ferritic, austenitic, super austenitic steels as well as Ni-based and FeCrAl alloys, simulating superheaters, economisers and air preheaters were exposed for up to 1500 hrs. The analyses show an indication of higher material wastage in oxyfuel compared to air combustion especially at the lower exposure temperatures. This may be due to increased sulphur concentration in corrosion front, increased heat flux, carburisation or other precipitate formations on austenitic steels and Ni-based alloys. (orig.)

  12. Distillation of carbonaceous material

    Energy Technology Data Exchange (ETDEWEB)

    Ainscow, J W.H.

    1936-10-03

    To recover hydrocarbon products by distillation of carbonaceous material in a plurality of horizontal zones maintained at different temperatures, a retort has a plurality of superimposed (3) retort chambers, the uppermost being in communication at one end with a hopper and at the other end through coupled junction not shown with one end of the next lower chamber, whose opposite end communicates with lowermost chamber, the other end of which has a sealed discharge passage, tank, and conveyor not shown. Each retort chamber has stirring and conveying means consisting of helical blades (2) attached to radial arms on shaft mounted in water cooled bearings and driven through suitably mounted sprocket wheels and chains not shown. Each retort chamber has a gas dome, with pyrometer tube, and off-take connected to a common main opening into a dust eliminator which in turn connects with a plurality of vertical condensation towers of known construction, maintained at different temperatures by means of steam from a superheater not shown situated in one retort chamber. The retort heating gases pass from the furnace via zig-zag, (three) baffles under and around each retort chamber to a flue not shown.

  13. Annual Report: Advanced Combustion (30 September 2012)

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey [NETL; Richards, George

    2012-09-30

    The Advanced Combustion Project addresses fundamental issues of fire-side and steam-side corrosion and materials performance in oxy-fuel combustion environments and provides an integrated approach into understanding the environmental and mechanical behavior such that environmental degradation can be ameliorated and long-term microstructural stability, and thus, mechanical performance can lead to longer lasting components and extended power plant life. The technical tasks of this effort are Oxy-combustion Environment Characterization, Alloy Modeling and Life Prediction, and Alloy Manufacturing and Process Development.

  14. Improved Materials for Use as Components in Kraft Black Liquor Recovery Boilers; TOPICAL

    International Nuclear Information System (INIS)

    Keiser, J.R.

    2001-01-01

    This Cooperative Research and Development Agreement (CRADA) was undertaken to evaluate current and improved materials and materials processing conditions for use as components in kraft black liquor recovery boilers and other unit processes. The main areas addressed were: (1) Improved Black Liquor Nozzles, (2) Weld Overlay of Composite Floor Tubes, and (3) Materials for Lime Kilns. Iron aluminide was evaluated as an alternate material for the nozzles used to inject an aqueous solution known as black liquor into recovery boilers as well for the uncooled lining in the ports used for the nozzles. Although iron aluminide is known to have much better sulfidation resistance in gases than low alloy and stainless steels, it did not perform adequately in the environment where it came into contact with molten carbonate, sulfide and sulfate salts. Weld overlaying carbon steel tubes with a layer of stainless weld metal was a proposed method of extending the life of recovery boiler floor tubes that have experienced considerable fireside corrosion. After exposure under service conditions, sections of weld overlaid floor tubes were removed from a boiler floor and examined metallographically. Examination results indicated satisfactory performance of the tubes. Refractory-lined lime kilns are a critical component of the recovery process in kraft pulp mills, and the integrity of the lining is essential to the successful operation of the kiln. A modeling study was performed to determine the cause of, and possible solutions for, the repeated loss of the refractory lining from the cooled end of a particular kiln. The evaluation showed that the temperature, the brick shape and the coefficient of friction between the bricks were the most important parameters influencing the behavior of the refractory lining

  15. The recovery boiler advisor. Combination of practical experience and advanced thermodynamic modelling

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R. [Aabo Akademi, Turku (Finland); Eriksson, G. [LTH/RWTH (Germany); Sundstroem, K. [Tampella Power Oy, Tampere (Finland)

    1996-12-31

    The Aabo Advisor is a computer based program intended to provide information about the high temperature ash and fluegas chemistry in pulping spent black liquor recovery boilers of kraft pulp mills. The program can be used for predictions of a variety of furnace and flue gas phenomena, such as fireside fouling of the heat exchanger surfaces caused by the flue gas particulate matter, emissions of SO{sub 2}(g), HCl(g) and NO{sub x}(g) with the flue gas etc. The program determines the composition of the fluegas as well as the amount and composition of the two typical fly ash fractions found in recovery boiler fluegases, the condensed fly ash particles and the carry over particles. These data are used for calculating the melting behavior of the fly ash present at different locations in the boiler and this characteristic behavior is used for the fireside fouling predictions. The program may also be used for studying how different mill processes affecting the black liquor composition affects on the fireside chemistry of the recovery boiler. As input data for the calculations only a few boiler operation parameters and the composition of the black liquor is required. The calculations are based on a one-dimensional, multi-stage chemistry model where both thermodynamic equilibrium calculations and stoichiometric material balances are used. The model calculates at first the chemistry in the lower furnace and smelt after which it moves to the upper furnace and the radiative parts of the fluegas channel. As the last block the program calculates the chemistry in the convective part, the electrostatic precipitator cath and stack. The results from each block are presented in tables, key numbers and melt curves representing the fluegas or fly ash fraction present at each location

  16. The recovery boiler advisor. Combination of practical experience and advanced thermodynamic modelling

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R [Aabo Akademi, Turku (Finland); Eriksson, G [LTH/RWTH (Germany); Sundstroem, K [Tampella Power Oy, Tampere (Finland)

    1997-12-31

    The Aabo Advisor is a computer based program intended to provide information about the high temperature ash and fluegas chemistry in pulping spent black liquor recovery boilers of kraft pulp mills. The program can be used for predictions of a variety of furnace and flue gas phenomena, such as fireside fouling of the heat exchanger surfaces caused by the flue gas particulate matter, emissions of SO{sub 2}(g), HCl(g) and NO{sub x}(g) with the flue gas etc. The program determines the composition of the fluegas as well as the amount and composition of the two typical fly ash fractions found in recovery boiler fluegases, the condensed fly ash particles and the carry over particles. These data are used for calculating the melting behavior of the fly ash present at different locations in the boiler and this characteristic behavior is used for the fireside fouling predictions. The program may also be used for studying how different mill processes affecting the black liquor composition affects on the fireside chemistry of the recovery boiler. As input data for the calculations only a few boiler operation parameters and the composition of the black liquor is required. The calculations are based on a one-dimensional, multi-stage chemistry model where both thermodynamic equilibrium calculations and stoichiometric material balances are used. The model calculates at first the chemistry in the lower furnace and smelt after which it moves to the upper furnace and the radiative parts of the fluegas channel. As the last block the program calculates the chemistry in the convective part, the electrostatic precipitator cath and stack. The results from each block are presented in tables, key numbers and melt curves representing the fluegas or fly ash fraction present at each location

  17. Heat and fluid flow during rapid solidification of non-equilibrium materials

    International Nuclear Information System (INIS)

    Negli, S.C.; Eddingfield, D.L.; Brower, W.E. Jr.

    1990-01-01

    Rapid solidification technology (RST) is an advanced solidification process which is being utilized to produce non-equilibrium structures with properties not previously available with conventionally cast materials. An iron based alloy rapidly quenched to form a metallic glass is being installed on a large scale in electric power transformers where it cuts heat losses dramatically. The formation of a non-equilibrium structure usually requires a cooling rate of at least a million degrees per second. Achieving this high a cooling rate depends not only on the heat transfer conditions during the quenching process, but also on the fluid flow conditions in the molten metal before and during solidification. This paper presents a model of both heat and fluid flow during RST by the hammer and anvil method. The symmetry of two sided cooling permits analysis which is still applicable to the one sided cooling that occurs during melt spinning, the prevalent method of RST. The heat flow is modeled as one dimensional, normal to the quench surface. Previous models have shown the heat flow in the plane of the quench surface not to be significant. The fluid flow portion of the model utilizes the squeeze film solution for flow between two parallel flat plates. The model predicts the effects of superheat of the melt and of the quench hammer speed upon cooling rate during the formation of nonequilibrium phases. An unexpected result is that increased superheat results in much higher cooling rates, due to fluid flow before a potential transformation would take place; this enhanced liquid metal flow results in a thinner section casting which in turn has a dominant effect on the cooling rate. The model also predicts an expanded regime of Newtonian (interface controlled) cooling by about a factor of ten as compared to previous model of RST

  18. High temperature (salt melt) corrosion tests with ceramic-coated steel

    Energy Technology Data Exchange (ETDEWEB)

    Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

    2015-06-01

    Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

  19. Process for distilling shales, peats, etc

    Energy Technology Data Exchange (ETDEWEB)

    Felizat, G

    1922-01-09

    The invention has for its object: a process for the distillation of shales, peats, and analogous products characterized by injecting across the substance a very rapid stream of superheated steam under pressure in order to effect a rapid removal of the products of distillation, to lower also the temperature at which it distills, to equalize the temperature throughout the mass, to hydrogenate the heavy hydrocarbons. An apparatus is put into operation characterized by the combination of a retort receiving the material to be distilled with a superheater for the steam, the combustion products which escape from the hearth of the superheater going to encircle the retort while the steam which comes off the superheater traverses this retort, the pressure of the steam being regulated by a convenient regulator; the products of the distillation result from the simultaneous action of the hot gases and steam on the contents of the retort being, on the other hand, separated at the outlet of this retort by means of cooling in a gas separator, a condenser, and part of the gas after being separated serving to heat the mentioned superheater.

  20. Diagnosis of Heat Exchanger Tube Failure in Fossil Fuel Boilers Through Estimation of Steady State Operating Conditions

    International Nuclear Information System (INIS)

    Herszage, A.; Toren, M.

    1998-01-01

    Estimation of operating conditions for fossil fuel boiler heat exchangers is often required due to changes in working conditions, design modifications and especially for monitoring performance and failure diagnosis. Regular heat exchangers in fossil fuel boilers are composed of tube banks through which water or steam flow, while hot combustion (flue) gases flow outside the tubes. This work presents a top-down approach to operating conditions estimation based on field measurements. An example for a 350 MW unit superheater is thoroughly discussed. Integral calculations based on measurements for all unit heat exchangers (reheaters, superheaters) were performed first. Based on these calculations a scheme of integral conservation equations (lumped parameter) was then formulated at the single tube level. Steady state temperatures of superheater tube walls were obtained as a main output, and were compared to the maximum allowable operating temperatures of the tubes material. A combined lumped parameter - CFD (Computational Fluid Dynamics, FLUENT code) approach constitutes an efficient tool in certain cases. A brief report of such a case is given for another unit superheater. We conclude that steady state evaluations based on both integral and detailed simulations are a valuable monitoring and diagnosis tool for the power generation industry

  1. Corrosion evaluation of heat recovery steam generator superheater tube in two methods of testing: Tafel polarization and electrochemical impedance spectroscopy (EIS)

    Science.gov (United States)

    Santoso, Rio Pudjidarma; Riastuti, Rini

    2018-05-01

    The purpose of this research is to evaluate the corrosion process which occurs on the water side of Heat Recovery Steam Generator (HRSG) superheater tube. The tube was 13CrMo44 and divided into 3 types of specimen: new tube, used tube (with oxide layer on surface), cleaned-used tube (without oxide layer on surface). The evaluation of corrosion parameters wasperformed using deaerated ultra-high purity water (boiler feed water) in two methods of testing: Tafel polarization and Electrochemical Impedance Spectroscopy (EIS). Tafel polarization was excellent as its capability to show the value of corrosion current and the corrosion rate explicitly, on the other hand, EIS was excellent as its capability to explain for corrosion mechanism on metal interface in detail. Both methods showed that the increase of electrolyte temperature from 25°C to 55°C would increase the corrosion rate with the mechanism of decreasing polarization resistance due to thinning out the passive film thickness and enlarge the area of reduction reaction of cathode. Magnetite oxide scale which is laid on the surface of used tube specimen shows protective nature to reduce the corrosion rate, and clear up this oxide would increase the corrosion rate back as new tube.

  2. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  3. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  4. Advanced steam cycles for light water reactors. Final report

    International Nuclear Information System (INIS)

    Mitchell, R.C.

    1975-07-01

    An appraisal of the potential of adding superheat to improve the overall LWR plant cycle performance is presented. The study assesses the economic and technical problems associated with the addition of approximately 500 0 F of superheat to raise the steam temperature to 1000 0 F. The practicality of adding either nuclear or fossil superheat to LWR's is reviewed. The General Electric Company Boiling Water Reactor (BWR) model 238-732 (BWR/6) is chosen as the LWR starting point for this evaluation. The steam conditions of BWR/6 are representative of LWR's. The results of the fossil superheat portion of the evaluation are considered directly applicable to all LWR's. In spite of the potential of a nuclear superheater to provide a substantial boost to the LWR cycle efficiency, nuclear superheat offers little promise of development at this time. There are difficult technical problems to resolve in the areas of superheat fuel design and emergency core cooling. The absence of a developed high integrity, high temperature fuel for operation in the steam/water environment is fundamental to this conclusion. Fossil superheat offers the potential opportunity to utilize fossil fuel supplies more efficiently than in any other mode of central station power generation presently available. Fossil superheat topping cycles evaluated included atmospheric fluidized beds (AFB), pressurized fluidized beds, pressurized furnaces, conventional furnaces, and combined gas/steam turbine cycles. The use of an AFB is proposed as the preferred superheat furnace. Fossil superheat provides a cycle efficiency improvement for the LWR of two percentage points, reduces heat rejection by 15 percent per kWe generated, increases plant electrical output by 54 percent, and burns coal with an incremental net efficiency of approximately 40 percent. This compares with a net efficiency of 36--37 percent which might be achieved with an all-fluidized bed fossil superheat plant design

  5. Detection and Repair of Ligament Cracks in a 109mm Thick Superheater Outlet Header

    International Nuclear Information System (INIS)

    Day, Peter

    2006-01-01

    Conventional thermal power station boilers are constructed of drums and a series of headers which are interconnected with many hundreds of tubes. Typically feed water enters the boiler at about 250 deg C at a pressure of around 250 bar with steam outlet temperatures of 540 deg C and a pressure of 170 bar. Superheater outlet headers may be subjected to quite arduous conditions during service. Not only are they exposed to high pressure stresses but also to high thermal stresses due to varying thermal gradients through the section thickness particularly at start up and during two shift operation. The area that is exposed to the greatest thermal gradients is the narrow ligament that exists between the tube hole penetrations in the header bore. In the mid the 1980's industry wide surveys found cracking in a large percentage (25-50%) of headers after 15 years of service. Detection and sizing of ligament cracking and estimates of the rate of growth are therefore a major consideration especially in plant that is two shifted. In order to manage the risk both remote visual and ultrasonic inspection are performed during each major unit overhaul. Conclusion: Ultrasonic techniques used for this inspection need to be carefully evaluated with respect to their effectiveness. Conventional pulse echo is capable of detection but using for example a technique such as AS2207 level 1 will not show the defect size. Time of flight diffraction has shown itself to be effective in accurately sizing ligament cracking. However the complex geometry of header ligaments appears to cause a narrowing of the beam with the effect that crack tip responses can be concentrated at the centre of the ligament. Therefore great care needs to be taken during data interrogation because errors in sizing can occur. Wherever possible both 'B' and 'D' scan data should be collected. It appears that the greatest accuracy is obtained with respect to defect growth from the B scan image. With respect to the welding a

  6. Erosion–corrosion behaviour of Ni-based superalloy Superni-75

    Indian Academy of Sciences (India)

    The super-heater and re-heater tubes of the boilers used in thermal power plants are ... mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the ...

  7. Four stream breakup of molten IFR [Integral Fast Reactor] metal fuel in sodium

    International Nuclear Information System (INIS)

    Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

    1988-01-01

    Tests have been conducted in which the breakup behavior of kilogram quantities of molten uranium, uranium-zirconium alloy, and uranium-iron alloy pour streams in 600C sodium was studied. A sodium depth of less than 0.3 m was required for hydrodynamic breakup and freezing of 25-mm pour streams of uranium and uranium-zirconium alloy with up to 400C melt superheat. The breakup material was primarily in the form of filaments and sheets with a settled bed voidage on the order of 0.9. The uranium-iron alloy with 800C melt superheat exhibited similar behavior except a sodium depth somewhat greater than 0.3 m was required for breakup and freezing of the particles

  8. Experimental study of simulant melt stream-water thermal interaction in pool and narrow geometries

    International Nuclear Information System (INIS)

    Narayanan, K.S.; Jasmin Sudha, A.; Murthy, S.S.; Rao, E.H.V.M.; Lydia, G.; Das, S.K.; Harvey, J.; Kannan, S.E.

    2005-01-01

    Full text of publication follows: Small scale experiments were carried out to investigate the thermal interaction characteristics of a few kilograms of Sn Pb, Bi and Zn as hot melt, in the film boiling region of water in an attempt to simulate a coherent fuel coolant interaction during a postulated severe accident in a nuclear reactor. Melt stream solidification and detached debris generation were studied with different melt superheat up to 200 deg. C, at different coolant temperatures of 30 deg. C, 50 deg. C, 70 deg. C, 90 deg. C, in pool geometry and in long narrow coolant column. The material was heated in an Alumina crucible and poured through a hot stainless steel funnel with a nozzle diameter of 7.7 mm, into the coolant. A stainless steel plate was used to collect the solidified mass after the interaction. Temperature monitoring was done in the coolant column close to the melt stream. The melt stream movement inside the coolant was imaged using a video camera at 25 fps. Measured melt stream entry velocity was around 1.5 m/sec. For low melt superheat and low coolant temperature, solidified porous tree like structure extended from the collector plate up to the melt release point. For water temperature of 70 deg. C, the solidified bed height at the center was found to decrease with increase in the melt superheat up to 150 deg. C. Fragmentation was found to occur when the melt superheat exceeded 200 deg. C. Particle size distribution was obtained for the fragmented debris. In 1D geometry, with 50 deg. C superheat, columnar solidification was observed with no fine debris. The paper gives the details of the results obtained in the experiments and highlights the role of Rayleigh-Taylor, Kelvin-Helmholtz instabilities and the melt physical properties on the fragmentation kinetics. (authors)

  9. Mitigating the Risk of Stress Corrosion of Austenitic Stainless Steels in Advanced Gas Cooled Reactor Boilers

    International Nuclear Information System (INIS)

    Bull, A.; Owen, J.; Quirk, G.; G, Lewis; Rudge, A.; Woolsey, I.S.

    2012-09-01

    Advanced Gas-Cooled Reactors (AGRs) operated in the UK by EDF Energy have once-through boilers, which deliver superheated steam at high temperature (∼500 deg. C) and pressure (∼150 bar) to the HP turbine. The boilers have either a serpentine or helical geometry for the tubing of the main heat transfer sections of the boiler and each individual tube is fabricated from mild steel, 9%Cr1%Mo and Type 316 austenitic stainless steel tubing. Type 316 austenitic stainless steel is used for the secondary (final) superheater and steam tailpipe sections of the boiler, which, during normal operation, should operate under dry, superheated steam conditions. This is achieved by maintaining a specified margin of superheat at the upper transition joint (UTJ) between the 9%Cr1%Mo primary superheater and the Type 316 secondary superheater sections of the boiler. Operating in this mode should eliminate the possibility of stress corrosion cracking of the Type 316 tube material on-load. In recent years, however, AGRs have suffered a variety of operational problems with their boilers that have made it difficult to maintain the specified superheat margin at the UTJ. In the case of helical boilers, the combined effects of carbon deposition on the gas side and oxide deposition on the waterside of the tubing have resulted in an increasing number of austenitic tubes operating with less than the specified superheat margin at the UTJ and hence the possibility of wetting the austenitic section of the boiler. Some units with serpentine boilers have suffered creep-fatigue damage of the high temperature sections of the boiler, which currently necessitates capping the steam outlet temperature to prevent further damage. The reduction in steam outlet temperature has meant that there is an increased risk of operation with less than the specified superheat margin at the UTJ and hence stress corrosion cracking of the austenitic sections of the boiler. In order to establish the risk of stress

  10. HVOF Thermal Spray TiC/TiB2 Coatings for AUSC Boiler/Turbine Components for Enhanced Corrosion Protection

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, Kanchan [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Koc, Rasit [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes; Fan, Chinbay [Gas Technology Inst., Des Plaines, IL (United States)

    2016-12-07

    The high temperatures of operations still pose significant risk of degradation and fatigue from oxidizing, corroding and eroding environment. In addition to unused O2, water from combustion and SOx from the coal sulfur oxidation that result in highly corrosive environment, acid gases such as HCl and other sulfur compounds may also be present. These adverse effects are further accelerated due to the elevated temperatures. In addition, ash particulates and unburnt carbon and pyritic sulfur can cause erosion of the surface and thus loss of material. Unburnt carbon and pyritic sulfur may also cause localized reduction sites. Thus, fireside corrosion protection and steam oxidation protection alternatives to currently used Ni-Cr overlays need to be identified and evaluated. Titanium carbide (TiC) is a suitable alternative on account of the material features such as the high hardness, the high melting point, the high strength and the low density for the substitution or to be used in conjunction with NiCr for enhancing the fireside corrosion and erosion of the materials. Another alternative is the use of titanium boride as a coating for chemical stability required for long-term service and high erosion resistance over the state-of-the-art, high fracture toughness (K1C ~12 MPam1/2) and excellent corrosion resistance (kp~1.9X10-11 g2/cm4/s at 800°C in air). The overarching aim of the research endeavor was to synthesize oxidation, corrosion and wear resistant TiC and TiB2 coating powders, apply thermal spray coating on existing boiler materials and characterize the coated substrates for corrosion resistance for applications at high temperatures (500 -750 °C) and high pressures (~350 bars) using the HVOF process and to demonstrate the feasibility of these coating to be used in AUSC boilers and turbines.

  11. Design of PFBR steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.; Bhoje, S.B.; Mitra, T.K.; Paranjpe, S.R.; Vaidyanathan, G.

    1990-01-01

    Vertical straight tube with an expansion bend in sodium path is the design selected for the steam generators of 500 MWe Prototype Fast Breeder Reactor (PFBR). There are 4 secondary loops with each loop consisting of 3 modules. With sodium reheat incorporated each module comprises of one evaporator, superheater and reheater. Material of construction is 2.25Cr-1Mo for evaporator and 9Cr-1Mo for superheater and reheater. The tube to tubesheet weld is internal bore butt weld with tubesheet having raised spigot. Aim is to have reliable design with higher plant availability. Design considerations leading to the choice of design features selected are discussed in the paper and a ''reference'' design has been described. (author). 2 figs, 1 tab

  12. Corrosion in waste incineration facilities; Korrosion i avfallsfoerbraenningsanlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Staalenheim, Annika; Henderson, Pamela

    2004-11-01

    Waste is a heterogeneous fuel, often with high levels of chlorine, alkali and heavy metals. This leads to much more severe corrosion problems than combustion of fossil fuels. The corrosion rates of the materials used can be extremely high. Materials used for heat transferring parts are usually carbon steel or low alloyed steel. These are significantly cheaper than other steels. Austenitic stainless steel is also used, but is often avoided due to its sensitivity to stress corrosion cracking. More advanced materials, such as nickel base alloys, can be used in extremely aggressive environments. Since these materials are expensive and do not always have sufficient mechanical properties, they are often used as coatings on carbon steel tubes or as composite tubes. A new method, which shows good results at the first tests in plants, is electroplating with nickel. Plastic materials can be used in low temperature parts if the temperature does not exceed 150 deg C. A glass fibre inforced material is probably the best choice. The parts of the furnace that are most prone to corrosion are waterwalls where the refractory coating is lost, has not been applied to a sufficient height in the boiler or is not used at all. Failures of superheaters often occur in areas near soot blowers or on the tubes exposed to the highest flue gas temperatures. Few cases of low temperature corrosion are reported in the literature, possibly because these problems are unusual or because low temperature corrosion rarely causes costly and dramatic failures. Waterwall tubes should be made of carbon steel, because of the price and to minimise the risk for stress corrosion cracking. Usually the tubes must be covered with a more corrosion resistant material to withstand the environment in the boiler. Metal coatings can be used in less demanding environments. Refractory is probably the best protection for waterwalls from severe erosion. Surfaces in extremely corrosive areas, e.g. the fuel feed area, should

  13. Development of heat transfer models for gap cooling

    Energy Technology Data Exchange (ETDEWEB)

    Kohriyama, Tamio; Murase, Michio; Tamaki, Tomohiko [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

    2001-09-01

    In a severe accident of a light water reactor (LWR), heat transfer models in a narrow annular gap between superheated core debris and a reactor pressure vessel (RPV) are important to evaluate the integrity of RPV and emergency procedures. This paper discusses the effects of superheat on the heat flux based on existing data. In low superheat conditions, the heat flux in the narrow gap is higher than the heat flux in pool nucleate boiling due to restricted flow area. It approaches the nucleate boiling heat flux as superheat increasing and reaches a critical value subject to the counter-current flow limiting (CCFL) at the top end of the gap. A heat transfer correlation was derived as a function of dimensionless superheat and a Kutateladze-type CCFL correlation was deduced for critical heat flux (CHF) restricted by CCFL, which gave good prediction for a wide range of the CHF data. Effect of an angle of inclination of the gap could also be incorporated in the CCFL correlation. In high superheat conditions, the heat flux in the narrow gap maintains a similar shape to the pool boiling curve but shifts the position to a higher superheated side than the pool boiling except film boiling, which could be expressed by the typical pool film boiling correlation. Incorporating quench test data, the heat flux correlation was derived as a function of dimensionless superheat using the same formula for the low superheat and the Kutateladze-type CCFL correlation was deduced for CHF. The CHF at the high superheat was 3-4 times as large as CHF at the low superheat and this difference was well predicted by different flow patterns in the gap and the balance of pressure gradients between gas and liquid phases. (author)

  14. An experimental observation of the effect of flow direction for evaporation heat transfer in plate heat exchanger

    International Nuclear Information System (INIS)

    Lin, Yueh-Hung; Li, Guang-Cheng; Yang, Chien-Yuh

    2015-01-01

    This study provides an Infrared Thermal Image observation on the evaporation heat transfer of refrigerant R-410A in plate heat exchanger with various flow arrangement and exit superheat conditions. An experimental method was derived for estimating the superheat region area of two-phase refrigerant evaporation in plate heat exchanger. The experimental results show that the superheat region area for parallel flow is much larger than that for counter flow as that estimated by Yang et al. [9]. There is an early superheated region at the central part of the plate heat exchanger for parallel flow arrangement. This effect is not significant for counter flow arrangement. The Yang et al. [9] method under estimated the superheat area approximately 40%–53% at various flow rates and degree of exit superheat. Even though the flow inside a plate heat exchanger is extremely turbulent because of the chevron flow passages, the assumption of uniform temperature distribution in the cross section normal to the bulk flow direction will cause significant uncertainties for estimating the superheat area for refrigerant evaporating in a plate heat exchanger

  15. Anatomy of a Cancer Treatment Scam

    Medline Plus

    Full Text Available ... Menu About the FTC What We Do Enforcement Authority Our History FTC Moments FTC@100 Fireside Chat ... Assistance Program International Cooperation Agreements Competition & Consumer Protection Authorities Worldwide International Fellows Program FTC International Monthly Tips & ...

  16. Boiler materials for ultra supercritical coal power plants

    Energy Technology Data Exchange (ETDEWEB)

    Purgert, Robert [Energy Industries of Ohio, Independence, OH (United States); Shingledecker, John [Electric Power Research Inst., Palo Alto, CA (United States); Pschirer, James [Alstom Power Inc., Windsor, CT (Untied States); Ganta, Reddy [Alstom Power Inc., Windsor, CT (Untied States); Weitzel, Paul [The Babcock & Wilcox Company, Baberton, OH (United States); Sarver, Jeff [The Babcock & Wilcox Company, Baberton, OH (United States); Vitalis, Brian [Riley Power Inc., Worchester, WA (United States); Gagliano, Michael [Foster Wheeler North America Corp., Hampton, NJ (United States); Stanko, Greg [Foster Wheeler North America Corp., Hampton, NJ (United States); Tortorelli, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-12-29

    materials selection and application under a range of conditions prevailing in the boiler. A major effort involving eight tasks was completed in Phase 1. In a subsequent Phase 2 extension, the earlier defined tasks were extended to finish and enhance the Phase 1 activities. This extension included efforts in improved weld/weldment performance, development of longer-term material property databases, additional field (in-plant) corrosion testing, improved understanding of long-term oxidation kinetics and exfoliation, cyclic operation, and fabrication methods for waterwalls. In addition, preliminary work was undertaken to model an oxyfuel boiler to define local environments expected to occur and to study corrosion behavior of alloys under these conditions. This final technical report provides a comprehensive summary of all the work undertaken by the consortium and the research findings from all eight (8) technical tasks including A-USC boiler design and economics (Task 1), long-term materials properties (Task 2), steam- side oxidation (Task 3), Fireside Corrosion (Task 4), Welding (Task 5), Fabricability (Task 6), Coatings (Task 7), and Design Data and Rules (Task 8).

  17. High Temperature Corrosion in Biomass Incineration Plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel; Gotthjælp, K.

    1997-01-01

    The aim of the project is to study the role of ash deposits in high temperature corrosion of superheater materials in biomass and refuse fire combined heat and power plants. The project has included the two main activities: a) A chemical characterisation of ash deposits collected from a major...

  18. Damage evaluation system for materials used in fossil thermal power plants

    Energy Technology Data Exchange (ETDEWEB)

    Okamura, Hiroyuki [Science Univ. of Tokyo (Japan); Sakai, Shinsuke [Tokyo Univ. (Japan); Tomita, Akira [Japan Power Engineering and Inspection Corp., Tokyo (Japan); Koyama, Teruo [Babcock Hitachi K.K., Tokyo (Japan); Sakurai, Shigeo; Kawasaki, Yoshiya [Hitachi Ltd., Ibaraki (Japan)

    1998-11-01

    The summary of this research paper is as follows: The fundamental design of the damage evaluation system is carried out based on the basic concept. Prototype systems for boilers and turbines have been constructed: (a) Boiler: (I) Evaluation part: Outer surface of the primary pendant superheater tube; (II) Damage mode: Creep; (III) Damage evaluation method: Hardness measurement method; (b) Turbine: (I) Evaluation part: Inner surface at the center bore of high pressure turbine rotor; (II) Damage mode: Creep; (III) Damage evaluation method: Electric potential method. (orig./MM)

  19. Anatomy of a Cancer Treatment Scam

    Medline Plus

    Full Text Available ... the FTC What We Do Enforcement Authority Our History FTC Moments FTC@100 Fireside Chat Our Seal ... español About the FTC What We Do Our History Commissioners Bureaus & Offices Biographies Budgets Performance Office of ...

  20. Anatomy of a Cancer Treatment Scam

    Medline Plus

    Full Text Available ... Authority Our History FTC Moments FTC@100 Fireside Chat Our Seal Centennial Dinner & Symposium Presidential Visit Commissioners ... Business En Español Social Media FTC Social Media Chats Tweeting FTC Events Blogs Competition Matters Tech@FTC ...

  1. Numerical analyses of flashing jet structure and droplet size characteristics

    International Nuclear Information System (INIS)

    Duan Riqiang; Jiang Shengyao; Koshizuka, Seiichi; Oka, Yoshiaki; Yamaguchi, Akira; Takata, Takashi

    2006-01-01

    In this paper, flashing jets are numerically simulated using the MPS method. The boiling mode for flashing is identified as surface boiling mode, based on the postulation of jets from a short nozzle under high depressurization. The Homogeneous Non-equilibrium Relaxation Model (HRM) is used for calculating the evaporation rate of flashing. The numerical simulation results show that flashing jets comprise an inner intact core which is surrounded by two-phase droplet flow. The effect of degree of superheat on the jet topological geometry is investigated. With increasing degree of superheat, the topological shape of flashing jets evolves from cylindrical core for low degree of superheat to cone-shaped core for high degree of superheat, and meanwhile the extinction length comes to decrease and tends asymptotically constant as the injection temperature approaches the saturation temperature corresponding to the injection pressure. The analyses of the droplet size distribution engendered from primary breakup of flashing jets show that: two peaks exist for droplet size distribution at lower degree of superheat; however, merely one peak for higher degree of superheat. From droplet size distribution, it is revealed that the primary breakup mechanism of flashing jets can be attributed to dominant mechanical breakup mode plus enhancement via surface evaporation. (author)

  2. Report on the fiscal 1996 development of high efficient waste power generation technology; 1996 nendo kokoritsu haikibutsu hatsuden gijutsu kaihatsu hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    The technical development was made by which high-temperature/high-pressure steam is generated in the incineration furnace using general waste, combustible industrial waste, etc. as fuel to generate power high efficiently, and reliability of the superheater, etc. was verified by the pilot plant. For it, the following were conducted: development of element technology (high-temperature/high-efficiency combustion furnace, corrosion resistant super heater materials, environmental load reduction technology) and the demonstration (demonstrative test in pilot plant, study of an optimum total system). In relation to the external circulation type fluidized bed furnace, reformation was made which enables simultaneous sampling of dioxins, etc. The combustion test was done using the reformed combustion testing furnace to obtain the data necessary for the study of formation/decomposition mechanism of dioxin. The amount of corrosion reduction of superheater sample material for pilot plant use was determined. A study was made of improvement of removal of dioxins and NOx in the pulse plasma exhaust gas treatment method. The pilot plant was installed. 10 refs., 205 figs., 79 tabs.

  3. Experimental study of nonequilibrium post-chf heat transfer in rod bundles

    International Nuclear Information System (INIS)

    Unal, C.; Tuzla, K.; Badr, O.; Neti, S.; Chen, J.

    1986-01-01

    Verifications and improvements of nonequilibrium heat transfer models, for post-critical-heat-flux convective boiling, has been greatly affected by the lack of experimental data regarding the degree of thermodynamic nonequilibrium. Recent studies had been successful in measuring vapor superheats in a vertical single tube. This paper extends the nonequilibrium convective boiling data to a rod bundle geometry. Vapor superheat measurements were obtained in a rod bundle with nine heated rods and a heated shroud. Tests were carried out with water at low mass fluxes with a wide range of dryout conditions. Significant nonequilibrium was observed, with vapor superheats of up to 600 0 C. Parametric effects of mass flux, heat flux and inlet conditions on vapor superheat are presented

  4. Subcooled boiling heat transfer and dryout on a constant temperature microheater

    International Nuclear Information System (INIS)

    Chen Tailian; Klausner, James F.; Chung, Jacob N.

    2004-01-01

    An experimental study of single-bubble subcooled boiling heat transfer (ΔT sub =31.5 K) on a small heater with constant wall temperature has been performed to better understand the boiling heat transfer associated with this unique configuration. The heater of 0.27 mm x 0.27 mm is set at different superheats to generate vapor bubbles on the microheater surface. For each superheat, the heater temperature is maintained constant by an electronic feedback control circuit while its power dissipation is measured at a frequency of 4.5 kHz. The single-bubble boiling is characterized by a transient bubble nucleation-departure period and a slow growth period. For the superheat range of 34-114 K in this study, at wall superheats below 84 K, the heater remains partially wetted following bubble departure and subsequent nucleation, and this period is characterized by a heat flux spike. At wall superheats above 90 K, the heater is blanketed with vapor following bubble departure and the heat flux experiences a dip during this period. At all superheats, the slow growth period is characterized by an almost uniform heat flux, and it has been observed that the heater surface is mostly covered by vapor. The unique heat transfer processes associated with boiling on this microheater are considerably different than those typically observed during boiling on a large heater

  5. Coal Ash Corrosion Resistant Materials Testing

    Energy Technology Data Exchange (ETDEWEB)

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2007-12-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a moderate alkali content (0.2% sodium equivalents), thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that aggressive alkali sulfate constituents were present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. Test Section A was removed in November 2001 after about 24 months of service at the desired steam temperature set point, with about 15.5 months of exposure at full temperature. A progress report, issued in October 2002, was written to document the performance of the candidate alloys in that test section. The evaluation described the condition of each tube sample after exposure. It involved a determination of the rate of wall thickness loss for these samples. In cases where there was more than one sample of a candidate material in the test section, an assessment was made of the performance of the alloy as a function of temperature. Test Sections B and C were examined during the November 2001 outage, and it was decided that

  6. Exploring how alternative mapping approaches influence fireshed assessment and human community exposure to wildfire

    Science.gov (United States)

    Joe H. Scott; Matthew P. Thompson; Julie W. Gilbertson-Day

    2015-01-01

    Attaining fire-adapted human communities has become a key focus of collaborative planning on landscapes across the western United States and elsewhere. The coupling of fire simulation with GIS has expanded the analytical base to support such planning efforts, particularly through the "fireside" concept that identifies areas where wildfires could ignite and...

  7. Boiling hysteresis of impinging circular submerged jets with highly wetting liquids

    International Nuclear Information System (INIS)

    Zhou, D.W.; Ma, C.F.; Yu, J.

    2004-01-01

    An experimental study was carried out to characterize the boiling hysteresis of impinging circular submerged jets with highly wetting liquids. The effects of noncondensable gases and surface aging on boiling curves were considered. The present study focused on the effects of jet parameters (jet exit velocity, radial distance from the stagnation point and nozzle diameter) and fluid subcooling on incipient boiling superheat and superheat excursion, as well as the physical mechanism of boiling hysteresis. Results show that the incipient boiling superheat decreases only with fluid subcooling regardless of jet parameters, and that the superheat excursion increases with nozzle diameter and radial distance from the stagnation point and decreasing jet exit velocity and fluid subcooling. Boiling hysteresis occurs due to deactivation of vapor embryos within larger cavities. Three anomalous phenomena at boiling inception are recorded and discussed in terms of irregular activation of vapor embryos

  8. Prediction of mass fraction of agglomerated debris in a LWR severe accident

    International Nuclear Information System (INIS)

    Kudinov, P.; Davydov, M.

    2011-01-01

    Ex-vessel termination of accident progression in Swedish type Boiling Water Reactors (BWRs) is contingent upon efficacy of melt fragmentation and solidification in a deep pool of water below reactor vessel. When liquid melt reaches the bottom of the pool it can create agglomerated debris and “cake” regions that increase hydraulic resistance of the bed and affect coolability of the bed. This paper discusses development and application of a conservative-mechanistic approach to quantify mass fractions of agglomerated debris. Experimental data from the DEFOR-A (Debris Bed Formation and Agglomeration) tests with high superheat of binary oxidic simulant material melt is used for validation of the methods. Application of the approach to plant accident analysis suggests that melt superheat has less significant influence on agglomeration of the debris than jet penetration depth. The paper also discusses the impact of the uncertainty in the jet disintegration and penetration behavior on the agglomeration mode map. (author)

  9. Seventeen years of LMFBR experience: Experimental Breeder Reactor II (EBR-II)

    International Nuclear Information System (INIS)

    Perry, W.H.; Lentz, G.L.; Richardson, W.J.; Wolz, G.C.

    1982-01-01

    Operating experience at EBR-II over the past 17 years has shown that a sodium-cooled pool-type reactor can be safely and efficiently operated and maintained. The reactor has performed predictably and benignly during normal operation and during both unplanned and planned plant upsets. The duplex-tube evaporators and superheaters have never experienced a sodium/water leak, and the rest of the steam-generating system has operated without incident. There has been no noticeable degradation of the heat transfer efficiency of the evaporators and superheaters, except for the one superheater replaced in 1981. There has been no need to perform any chemical cleaning of steam-system components

  10. Report of high efficiency waste power generation technology development in 1995; Kokoritsu haikibutsu hatsuden gijutsu kaihatsu (1995 nendo hokokusho)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    High temperature and high pressure steam has been investigated for the high efficiency waste power generation technology development. The steam temperature below 300 centigrade is currently employed to avoid the corrosion of superheater, and the generating efficiency is less than 15%. Practical application of 500 centigrade and 100 kg/cm{sup 2} is planned by developing corrosion resistance materials. Environmental load reduction technology has been also developed. For the external circulation type fluidized bed furnace combustion tests using dummy waste in fiscal 1995, the temperature control at bag filter was effective for suppressing the dioxins. When using waste plastics, HCl could be reduced by blowing Ca compounds. Various Cr-Ni-Mo-based alloys have been developed as a corrosion resistance superheater tube material, and are currently tested. For the environmental load reduction technology, the development of pulse plasma exhaust gas treatment method has been continued from fiscal 1993. In fiscal 1995, this method was confirmed using a small-scale test unit, and also tested using a 5000 Nm{sup 3}/h bench-scale unit. The removal rates of dioxins at the outlet of bag filter were 99.8% and 99.3%, respectively. They were found to be affected greatly by the pulse waveform. 13 refs., 107 figs., 24 tabs.

  11. A thin-lip rupture of carbon steel superheater boiler tube

    International Nuclear Information System (INIS)

    Khalil, E.O.; Alzoye, K.S.; Elwaer, A.M.

    1993-01-01

    A ruptured A 42 medium carbon steel tube was collected by the engineering department in one of our steam power stations. Inspection of ruptured tube revealed a thin - lip fracture with brownish thin layer of oxide film on inner tube surfaces. There was no evidence of pitting, the outer surfaces of the tube exhibited a general oxidized conditions. A micro section taken near the fracture surface consists of ferrite and martensite, the amount of martensite decreased as we away from the fracture surface. Presence of martensite phase in the microstructure indicates that the tube material has been overheated. An erosion corrosion mechanism in conjunction with overheated. An erosion corrosion mechanism in conjunction with overheating resulted in strength deterioration with consequent premature failure. 4 fig., 1 tab

  12. Evaluation report on CCTF Core-I reflood tests Cl-2 (Run 11) and Cl-3 (Run 12)

    International Nuclear Information System (INIS)

    Akimoto, Hajime; Murao, Yoshio

    1983-06-01

    In order to clarify the effect of the initial superheat of the downcomer wall on the system and the core cooling behaviors during the reflood phase of a PWR-LOCA, two tests were performed with the Cylindrical Core Test Facility (CCTF). One is the superheated wall test (test Cl-2) with the initial superheat of 79K, as in the actual PWR, and the other is the saturated wall test (test Cl-3) without any initial superheat. Through the comparisons of the test results from these two tests, the following conclusions were obtained. (1) The initial superheat of the downcomer wall resulted in the lower downcomer water head as observed in our separate-effect tests for the downcomer water head. (2) The superheat also caused the core inlet subcooling to be decreased, and led to the lower core water head. (3) The mass flow rate through the intact loop was reduced only by 4% by the initial superheat of the downcomer wall because the core water head was reduced as well as the downcomer water head. Whereas the mass flow rate through the broken loop was increased because of the increased pressure drop through the broken cold leg. (4) The difference of the core inlet mass flow rate was small between the superheated and the saturated wall tests. It can be considered that small difference of the core inlet mass flow rate results from the compensation of the decreased mass flow rate through the intact loops by the increased mass flow rate through the broken loop. (5) The main discrepancies of the core cooling and the carry-over behaviors between two CCTF tests, were consistent with those observed in the parametric tests for the core inlet subcooling of the FLECHT LOW FLOODING TEST series. (author)

  13. Liquid-solid contact measurements using a surface thermocouple temperature probe in atmospheric pool boiling water

    International Nuclear Information System (INIS)

    Lee, L.Y.W.; Chen, J.C.; Nelson, R.A.

    1984-01-01

    Objective was to apply the technique of using a microthermocouple flush-mounted at the boiling surface for the measurement of the local-surface-temperature history in film and transition boiling on high temperature surfaces. From this measurement direct liquid-solid contact in film and transition boiling regimes was observed. In pool boiling of saturated, distilled, deionized water on an aluminum-coated copper surface, the time-averaged, local-liquid-contact fraction increased with decreasing surface superheat. Average contact duration increased monotonically with decreasing surface superheat, while frequency of liquid contact reached a maximum of approx. 50 contacts/s at a surface superheat of approx. 100 K and decreased gradually to 30 contacts/s near the critical heat flux. The liquid-solid contact duration distribution was dominated by short contacts 4 ms at low surface superheats, passing through a relatively flat contact duration distribution at about 80 0 K. Results of this paper indicate that liquid-solid contacts may be the dominant mechanism for energy transfer in the transition boiling process

  14. The EBR-II steam generating system - operation, maintenance, and inspection

    International Nuclear Information System (INIS)

    Buschman, H.W.; Penney, W.H.; Longua, K.J.

    2002-01-01

    The Experimental Breeder Reactor II (EBR-II) has operated for 20 years at the Idaho National Engineering Laboratory near Idaho Falls. EBR-II is a Liquid Metal Fast Breeder Reactor (LMFBR) with integrated power producing capability. EBR-II has operated at a capacity factor over 70% in the past few years. Superheated steam is produced by eight natural circulation evaporators, two superheaters, and a conventional steam drum. Steam throttle conditions are 438 C and 8.62 MPa. The designs of the evaporators and superheaters are essentially identical; both are counterflow units with low pressure nonradioactive sodium on the shell side. During the 20 years of operation, components of the steam generator have been subjected to a variety of inspections including visual, dimensional, and ultrasonic. One superheater was removed from service because of anomalous performance and was replaced with an evaporator which was removed, examined, and converted into a superheater. Overall operating experience of the system has been excellent and essentially trouble free. Inspections have not revealed any conditions that are performance or life limiting. (author)

  15. Transient modeling of an air-cooled chiller with economized compressor. Part II: Application to control design

    International Nuclear Information System (INIS)

    Zhang Weijiang; Ding Shufu; Zhang Chunlu

    2009-01-01

    Based on the transient modeling developed in the previous paper, the control design of the air-cooled chiller is studied. The main electronic expansion valve (EXV) controls the suction superheat, the compressor controls the leaving water temperature and the sub EXV regulates the injection superheat. Since the system reliability is sensitive to the control of the suction superheat, it is the focus in this paper. Dynamic simulation cases are built to compare two control algorithms, PID and fuzzy logic. The case studies show that the fuzzy controller has higher reliability and performance. Both the two controllers are fully tested and tuned on a chiller test facility and the experiments indicate that the fuzzy controller works better as well.

  16. Energy efficient control of a refrigeration plant

    DEFF Research Database (Denmark)

    Rasmussen, Henrik; Larsen, Lars F. S.

    2009-01-01

    This paper proposes a novel method for superheat and capacity control of refrigeration systems. The new idea is to control the superheat by the compressor speed and capacity by the refrigerant flow. A new low order nonlinear model of the evaporator is developed and used in a backstepping design...... and the methods are evaluated with respect to energy efficiency....

  17. Microstructure, texture and magnetic properties of strip-cast 1.3% Si non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Yuanxiang, E-mail: yunboxu@126.com [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang (China); Xu Yunbo; Liu Haitao; Li Chenggang; Cao Guangming; Liu Zhenyu; Wang Guodong [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang (China)

    2012-10-15

    In this work, the evolution of microstructure, texture and magnetic properties of non-oriented 1.3% silicon steel processed using the twin-roll strip casting was investigated, especially under different solidification structures. A number of microstructures about the as-cast strips show that the initial solidification structure of casting a strip can be controlled by the melt superheats. The microstructures with the average grain size of {approx}100-400 {mu}m can be obtained in strips when the melt superheats are from 20 to 60 Degree-Sign C. A nearly random, diffuse, homogeneous texture under a low melt superheat, but comparatively developed {l_brace}100{r_brace} oriented grains are formed under a high melt superheat through the cast strip thickness. The relatively low core loss and high magnetic induction can be obtained in the cold rolled and annealed sheets when increasing the initial grain size of cast-strip. The textures in annealed sheets with coarse initial grain size are characterized by the relatively strong Goss component and {l_brace}001{r_brace} fiber but weak {gamma}-fiber component, which lead to the high permeability. - Highlights: Black-Right-Pointing-Pointer The superheat has an evident effect on the grain size and orientation of strip. Black-Right-Pointing-Pointer Developed Cube and Goss textures were formed in the annealed sheet. Black-Right-Pointing-Pointer High magnetic properties were obtained in the twin-rolled strip casting process.

  18. Interation between a superheated uranium dioxide jet and cold concrete

    International Nuclear Information System (INIS)

    Howe, L.D.; Denham, M.K.; Turland, B.D.; Dop, L.M.G.; Humphreys, R.J.

    1992-01-01

    A scoping experiment has been carried out at the Winfrith Technology Centre using its Molten Fuel Test Facilities to examine the initial interaction between a fuel melt and concrete. A molten fuel simulant consisting of 81% UO 2 and 19% Mo with a large superheat (T≅3600 K) was poured onto a basaltic concrete target. Thermocouple data indicate that there was an initial high rate of ablation. The test demonstrated that in the case of such high superheats, a vigorous interaction between the jet and the target takes place, with much of the impinging material ejected within the first few seconds. There was a depression eroded into the target by the jet. The experiment has subsequently been modeled at Culham Laboratory using a version of the CORCON MCCI (molten core-concrete interaction) computer code. The calculations were able to produce a representation of this effect. The results of the experiment and the calculation have been compared with jetting correlations, and reasonable agreement has been found. We conclude by advising caution when applying the results of this isolated test to more prototypic interactions. (orig.)

  19. Combating corrosion in biomass and waste fired plant

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, Pamela [Vattenfall AB, Stockholm (Sweden). Research and Development; Hjoernhede, Anders [Vattenfall AB, Gothenburg (Sweden). Power Consultant

    2010-07-01

    Many biomass- or waste-fired plants have problems with high temperature corrosion especially if the steam temperature is greater than 500 C. An increase in the combustion of waste fuels means that an increasing number of boilers have had problems. Therefore, there is great interest in reducing the costs associated with high temperature corrosion and at the same time there exists a desire to improve the electrical efficiency of a plant by the use of higher steam temperatures. Assuming that the fuel is well-mixed and that there is good combustion control, there are in addition a number of other measures which can be used to reduce superheater corrosion in biomass and waste fired plants, and these are described in this paper. These include the use of fuel additives, specifically sulphur-containing ones; design aspects like placing superheaters in less corrosive positions in a boiler, using tube shielding, a wider pitch between the tubes; operational considerations such as more controlled soot-blowing and the use of better materials. (orig.)

  20. Nebraska Prostate Cancer Research Program

    Science.gov (United States)

    2014-10-01

    Music tinyurl.co m/cce7atz :30 pm...Book Club Tempo of Twilight tinyurl.co m/7wqzx pq 7PM Fireside Chat Ayman El- Mohandes Arts Festival tinyurl.com /7fgzp5g Arts Festival ...t a n d T a le n t S h o w :30 pm 06 :00 pm VP Music tinyurl.co m/cce7atz :30 pm Book

  1. Experience gained from shifting a PK-19 boiler to operate with increased superheating and with a load higher than its rated value

    Science.gov (United States)

    Kholshchev, V. V.

    2011-08-01

    Failures of steam superheater tubes occurred after the boiler was shifted to operate with a steam temperature of 540°C. The operation of the steam superheater became more reliable after it had been subjected to retrofitting. The modernization scheme is described. An estimate is given to the temperature operating conditions of tubes taking into account the thermal-hydraulic nonuniformity of their heating.

  2. The R-134a energy efficiency problem

    International Nuclear Information System (INIS)

    Behrens, N.; Dekleva, T.W.; Hartley, J.G.; Murphy, F.T.; Powell, R.L.

    1990-01-01

    This paper examines the controversy over the relative energy efficiencies of R-134a and R-12, from a theoretical thermodynamic perspective. In this regard, the authors have used an in-house process flowsheeting program which allows to simulate the complete thermodynamic cycle, and investigate the effects of superheat and subcooling. Special attention is given to the suitable basis for comparing the energy efficiencies of different refrigerants calculated from thermodynamic data. Modelling experiments demonstrate the relative extent to which R-12 and R-134a respond differently to superheat and subcooling. With appropriate superheat and subcooling taken into consideration, such as applied in standard practice in the home appliance industry, R-134a can provide COP values essentially equivalent to that of R-12

  3. Chromium Enrichment on P11 Ferritic Steel by Pack Cementation

    OpenAIRE

    Fauzi F. A.; Kurniawan T.; Salwani M. S.; Bin Y. S.; Harun W. S. W.

    2016-01-01

    The future thermal power plant is expected to operate at higher temperature to improve its efficiency and to reduce greenhouse gas emission. This target requires better corrosion properties of ferritic steels, which commonly used as materials for superheater and reheater of boiler tubes. In this work, chromium enrichment on the surface of ferritic steel is studied. The deposited chromium is expected to become a reservoir for the formation of chromia protective layer. Chromium was deposited on...

  4. Evaluation of MELTGUARD{sup TM} - a measuring system for control of fireside corrosion in boilers; Utvaerdering av MELTGUARD{sup TM} - ett maetsystem foer kontroll av roekgassidig korrosion i pannor

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, Pamela [Vattenfall Utveckling AB, Stockholm (Sweden)

    2001-10-01

    Studsvik AB has developed and now owns the patent for a product called MELTGUARD. According to information from Studsvik, Meltguard is a measuring probe that shows in real-time how much corrosion is occurring and that can reduce costs and increase the lifetime of power boilers burning biomass. The product consists of a tubular air-cooled probe which is exposed in the flue gas through an existing inspection port. The electrodes in the probe react with the flue gas and ash deposit and corrosion is registered as the short-circuited corrosion current (using the zero resistance method) between rings made of the investigated material. The aim of the project was to independently evaluate Meltguard, compare it with a conventional corrosion probe and to publish the results for the Swedish thermal power industry. Two steels have been compared on the probes (a Meltguard-probe can accommodate a maximum of two test pieces), with about the same temperature. Measurements have been carried out with the steels SS2218 (T22) and Esshete 1250 on a Meltguard probe in the biomass fired boiler at Naessjoe combined heat and power plant during the period November 2000 to March 2001. For a 48 hour period sulphur was added to the fuel supply to change the fuel chemistry and influence the corrosion rate. The corrosion current for SS2218 was unstable, fluctuating considerably throughout the measuring period, and was greatly affected by soot-blowing. Usually, soot-blowing resulted in a marked decrease in the corrosion current. No simple or clear relationship between the boiler load and the average corrosion current could be determined. The corrosion current for Esshete 1250 was mostly stable, about 20{mu}A. The current for SS2218 was a little higher than that for E1250, but the relationship between current and corrosion rate was unclear. It was obviously not a linear function as the corrosion measured in 2218, when the testing was completed, was approximately four times greater than that in E

  5. Integral analysis of debris material and heat transport in reactor vessel lower plenum

    International Nuclear Information System (INIS)

    Suh, K.Y.; Henry, R.E.

    1994-01-01

    An integral, fast-running, two-region model has been developed to characterize the debris material and heat transport in the reactor lower plenum under severe accident conditions. The debris bed is segregated into the oxidic pool and an overlying metallic layer. Debris crusts can develop on three surfaces: the top of the molten pool, the RPV wall, and the internal structures. To account for the decay heat generation, the crust temperature profile is assumed to be parabolic. The oxidic debris pool is homogeneously mixed and has the same material composition, and hence the same thermophysical properties, as the crusts, while the metallic constituents are assumed to rise to the top of the debris pool. Steady-state relationships are used to describe the heat transfer rates, with the assessment of solid or liquid state, and the liquid superheat in the pool being based on the average debris temperature. Natural convection heat transfer from the molten debris pool to the upper, lower and embedded crusts is calculated based on the pool Rayleigh number with the conduction heat transfer from the crusts being determined by the crust temperature profile. The downward heat flux is transferred to the lowest part of the RPV lower head through a crust-to-RPV contact resistance. The sideward heat flux is transferred to the upper regions of the RPV lower head as well as to the internal structures. The upward heat flux goes to the metal layer, water, or available heat sink structures above. Quenching due to water ingression is modeled separately from the energy transfer through the crust. The RPV wall temperature distribution and the primary system pressure are utilized to estimate challenges to the RPV integrity. ((orig.))

  6. Peculiar high temperature corrosion of martensite alloy under impact of Estonian oil shale fly ash

    Energy Technology Data Exchange (ETDEWEB)

    Tallermo, H; Klevtsov, I [Thermal Engineering Department of Tallinn Technical University, Tallinn (Estonia)

    1999-12-31

    The superheaters` surfaces of oil shale steam boiler made of pearlitic and austenitic alloys, are subject to intensive corrosion, mainly due to presence of chlorine in external deposits. The applicability of martensitic alloys X1OCrMoVNb91 and X20CrMoV121 for superheaters is examined here and empirical equations allowing to predict alloys` corrosion resistance in the range of operational temperatures are established. Alloy X1OCrMoVNb91 is found been most perspective for superheaters of boilers firing fossil fuel that contain alkaline metals and chlorine. The abnormal dependence of corrosion resistance of martensitic alloys on temperature is revealed, namely, corrosion at 580 deg C in presence of oil shale fly ash is more intensive than at 620 deg C. (orig.) 2 refs.

  7. Peculiar high temperature corrosion of martensite alloy under impact of Estonian oil shale fly ash

    Energy Technology Data Exchange (ETDEWEB)

    Tallermo, H.; Klevtsov, I. [Thermal Engineering Department of Tallinn Technical University, Tallinn (Estonia)

    1998-12-31

    The superheaters` surfaces of oil shale steam boiler made of pearlitic and austenitic alloys, are subject to intensive corrosion, mainly due to presence of chlorine in external deposits. The applicability of martensitic alloys X1OCrMoVNb91 and X20CrMoV121 for superheaters is examined here and empirical equations allowing to predict alloys` corrosion resistance in the range of operational temperatures are established. Alloy X1OCrMoVNb91 is found been most perspective for superheaters of boilers firing fossil fuel that contain alkaline metals and chlorine. The abnormal dependence of corrosion resistance of martensitic alloys on temperature is revealed, namely, corrosion at 580 deg C in presence of oil shale fly ash is more intensive than at 620 deg C. (orig.) 2 refs.

  8. Effect of flue gas composition on deposit induced high temperature corrosion under laboratory conditions mimicking biomass firing. Part I: Exposures in oxidizing and chlorinating atmospheres

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kiamehr, Saeed; Montgomery, Melanie

    2017-01-01

    on hightemperature corrosion of an austenitic superheater material under laboratoryconditions mimicking biomass firing is investigated in this work. Exposuresinvolving deposit (KCl)-coated and deposit-free austenitic stainless steel (TP347H FG) samples were conducted isothermally at 560 8C for 72 h, under...... only in an oxidizing-chlorinating atmosphere, otherwise corrosionresults in formation of a duplex oxide. Corrosion attack on deposit-coatedsamples was higher than on deposit-free samples irrespective of the gaseousatmosphere. Specifically, severe volatilization of alloying elements occurred ondeposit-coated...

  9. Some aspects of metallurgical assessment of boiler tubes-Basic principles and case studies

    International Nuclear Information System (INIS)

    Chaudhuri, Satyabrata

    2006-01-01

    Microstructural changes in boiler tubes during prolong operation at high temperature and pressure decrease load bearing capacity limiting their useful lives. When the load bearing capacity falls below a critical level depending on operating parameters and tube geometry, failure occurs. In order to avoid such failures mainly from the view point of economy and safety, this paper describes some basic principles behind remaining life assessment of service exposed components and also a few case studies related to failure of a reheater tube of 1.25Cr-0.5Mo steel, a carbon steel tube and final superheater tubes of 2.25Cr-1Mo steel and remaining creep life assessment of service exposed but unfailed platen superheater and reheater tubes of 2.25Cr-1Mo steel. Sticking of fly ash particles causing reduction in effective tube wall thickness is responsible for failure of reheater tubes. Decarburised metal containing intergranular cracks at the inner surface of the carbon steel tube exhibiting a brittle window fracture is an indicative of hydrogen embrittlement responsible for this failure. In contrast, final superheater tube showed that the failure took place due to short-term overheating. The influence of prolong service revealed that unfailed reheater tubes exhibit higher tensile properties than that of platen superheater tubes. In contrast both the tubes at 50 MPa meet the minimum creep rupture properties when compared with NRIM data. The remaining creep life of platen superheater tube as estimated at 50 MPa and 570 deg. C (1058 o F) is more than 10 years and that of reheater tube at 50 MPa and 580 deg. C (1076 o F) is 9 years

  10. COFIRING BIOMASS WITH LIGNITE COAL; FINAL

    International Nuclear Information System (INIS)

    Darren D. Schmidt

    2002-01-01

    The University of North Dakota Energy and Environmental Research Center, in support of the U.S. Department of Energy's (DOE) biomass cofiring program, completed a Phase 1 feasibility study investigating aspects of cofiring lignite coal with biomass relative to utility-scale systems, specifically focusing on a small stoker system located at the North Dakota State Penitentiary (NDSP) in Bismarck, North Dakota. A complete biomass resource assessment was completed, the stoker was redesigned to accept biomass, fuel characterization and fireside modeling tests were performed, and an engineering economic analysis was completed. In general, municipal wood residue was found to be the most viable fuel choice, and the modeling showed that fireside problems would be minimal. Experimental ash deposits from firing 50% biomass were found to be weaker and more friable compared to baseline lignite coal. Experimental sulfur and NO(sub x) emissions were reduced by up to 46%. The direct costs savings to NDSP, from cogeneration and fuel saving, results in a 15- to 20-year payback on a$1,680,000 investment, while the total benefits to the greater community would include reduced landfill burden, alleviation of fees for disposal by local businesses, and additional jobs created both for the stoker system as well as from the savings spread throughout the community

  11. ‘As snug as a bug in a rug’: post-war housing, homes and coal fires

    Directory of Open Access Journals (Sweden)

    Lynda Nead

    2018-05-01

    Full Text Available This article examines the layers of meaning and value attached to the image of the open coal fireside in the years immediately following the end of the Second World War. Although the open fire has a much longer economic, social and cultural history, it is argued here that after 1945 it took on new, emergent meanings that tapped into pressing contemporary debates concerning the nature of the modern British nation, the home and the family. Whilst writers often evoked the experience of the open fire as a timeless comfort, addressing basic human needs, the fireside of post-war British journalism and illustration was a very modern thing indeed, able to express specific debates arising from the requirements of reconstruction and modernisation. The almost folkloric associations of the open fire made it harder in the 1950s to legislate against domestic smoke than it was to regulate industrial pollution. Vested interests drew on the powerful rhetoric of the coal fire to combat the smoke pollution reports of the early 1950s and the growing inevitability of legislation. The coal fire was part of a post-war chain of being that started with the domestic hearth and progressed to the nuclear family, the self-contained home, the nation, and ultimately to the Commonwealth.

  12. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  13. COFIRING BIOMASS WITH LIGNITE COAL

    Energy Technology Data Exchange (ETDEWEB)

    Darren D. Schmidt

    2002-01-01

    The University of North Dakota Energy & Environmental Research Center, in support of the U.S. Department of Energy's (DOE) biomass cofiring program, completed a Phase 1 feasibility study investigating aspects of cofiring lignite coal with biomass relative to utility-scale systems, specifically focusing on a small stoker system located at the North Dakota State Penitentiary (NDSP) in Bismarck, North Dakota. A complete biomass resource assessment was completed, the stoker was redesigned to accept biomass, fuel characterization and fireside modeling tests were performed, and an engineering economic analysis was completed. In general, municipal wood residue was found to be the most viable fuel choice, and the modeling showed that fireside problems would be minimal. Experimental ash deposits from firing 50% biomass were found to be weaker and more friable compared to baseline lignite coal. Experimental sulfur and NO{sub x} emissions were reduced by up to 46%. The direct costs savings to NDSP, from cogeneration and fuel saving, results in a 15- to 20-year payback on a $1,680,000 investment, while the total benefits to the greater community would include reduced landfill burden, alleviation of fees for disposal by local businesses, and additional jobs created both for the stoker system as well as from the savings spread throughout the community.

  14. Dynamic Response of a 50 kW Organic Rankine Cycle System in Association with Evaporators

    Directory of Open Access Journals (Sweden)

    Yuh-Ren Lee

    2014-04-01

    Full Text Available The influences of various evaporators on the system responses of a 50 kW ORC system using R-245fa are investigated in this study. First the effect of the supplied hot water flowrate into the evaporator is examined and the exit superheat on the system performance between plate and shell-and-tube evaporator is also reported. Test results show that the effect of hot water flowrate on the evaporator imposes a negligible effect on the transient response of the ORC system. These results prevail even for a 3.5-fold increase of the hot water flowrate and the system shows barely any change subject to this drastic hot water flowrate change. The effect of exit superheat on the ORC system depends on the type of the evaporator. For the plate evaporator, an exit superheat less than 10 °C may cause ORC system instability due to considerable liquid entrainment. To maintain a stable operation, the corresponding Jakob number of the plate heat evaporator must be above 0.07. On the other hand, by employing a shell and tube heat evaporator connected to the ORC system, no unstable oscillation of the ORC system is observed for exit superheats ranging from 0 to 17 °C.

  15. Wastage-resistant characteristics of 12Cr steel tube material. Small leak sodium-water reaction test

    International Nuclear Information System (INIS)

    Shimoyama, Kazuhito

    2004-03-01

    In the water leak accident of a steam generator designed for a sodium cooled reactor in the Feasibility Study, the localization of tube failure propagation by using an advanced water leak detector will be required from the viewpoints of the safety and economical efficiency of the plant. So far, the conventional knowledge and analytical tools have been used in the investigation and evaluation of water leak phenomenon; nevertheless, there was neither test data nor the study of quantitative evaluation on the corrosion behavior, so-called wastage-resistant characteristics, of 12Cr steel tube material in sodium-water reactions. Wastage tests for the 12Cr steel tube material were conducted in small water leaks by use of the Sodium-Water Reaction Test Rig (SWAT-1R), and the data of wastage rate were obtained in the parameter of water leak rate under the constant sodium temperature and distance between leak and target tubes. The test results lead to the following conclusions: (1) The wastage-resistibility of 12Cr steel is 1.6 times greater than that of 9Cr steel and is 2.7 times greater than that of 2.25Cr-1Mo steel. (2)The wastage-resistibility of 12Cr steel increases in smaller water leaks; especially in water leak rates of 1 g/sec or less, it is more excellent than that of SUS321 stainless steel used as Monju superheater tube material. (3) Based on the correlation of wastage rate for the 9Cr steel, the correlation for the 12Cr steel has been obtained to be used for the evaluation of tube failure propagation. As the correlation of wastage rate for the 12Cr steel is based on the correlation for the 9Cr steel, it gives enough conservatism in smaller water leaks. To serve in accurately evaluating the tube failure propagation in smaller water leaks, it is necessary to obtain new correlation of wastage rate for the 12Cr steel based on the data in the wide range of water leak rates. (author)

  16. Heat and fission product transport in molten core material pool with crust

    International Nuclear Information System (INIS)

    Yun, J.I.; Suh, K.Y.; Kang, C.S.

    2005-01-01

    Heat transfer and fluid flow in a molten pool are influenced by internal volumetric heat generated from the radioactive decay of fission product species retained in the reactor vessel during a severe accident. The pool superheat is determined based on the overall energy balance that equates the heat production rate to the heat loss rate. Decay heat of fission products in the pool is estimated by product of the mass concentration and energy conversion factor of each fission product. Twenty-nine elements are chosen and classified by their chemical properties to calculate heat generation rate in the pool. The mass concentration of a fission product is obtained from released fraction and the tabular output of the ORIGEN 2 code. The initial core and pool inventories at each time can also be estimated using ORIGEN 2. The released fraction of each fission product is calculated based on the bubble dynamics and mass transport. Numerical analysis is performed for heat and fission product transport in a molten core material pool during the Three Mile Island Unit 2 (TMI-2) accident. The pool is assumed to be a partially filled hemisphere, whose change in geometry is neglected during the numerical calculation. Calculated results indicate that the peak temperature in the molten pool is significantly lowered, since a substantial amount of the volatile fission products is released from the molten pool during progression of the accident. The results may directly be applied to the existing severe accident analysis codes to more mechanistically determine the thermal load to the reactor vessel lower head during the in-vessel retention

  17. Non-linear and adaptive control of a refrigeration system

    DEFF Research Database (Denmark)

    Rasmussen, Henrik; Larsen, Lars F. S.

    2011-01-01

    are capable of adapting to variety of systems. This paper proposes a novel method for superheat and capacity control of refrigeration systems; namely by controlling the superheat by the compressor speed and capacity by the refrigerant flow. A new low order nonlinear model of the evaporator is developed......In a refrigeration process heat is absorbed in an evaporator by evaporating a flow of liquid refrigerant at low pressure and temperature. Controlling the evaporator inlet valve and the compressor in such a way that a high degree of liquid filling in the evaporator is obtained at all compressor...... capacities ensures a high energy efficiency. The level of liquid filling is indirectly measured by the superheat. Introduction of variable speed compressors and electronic expansion valves enables the use of more sophisticated control algorithms, giving a higher degree of performance and just as important...

  18. Steam turbine installations

    International Nuclear Information System (INIS)

    Bainbridge, A.

    1976-01-01

    The object of the arrangement described is to enable raising steam for driving steam turbines in a way suited to operating with liquid metals, such as Na, as heat transfer medium. A preheated water feed, in heat transfer relationship with the liquid metals, is passed through evaporator and superheater stages, and the superheated steam is supplied to the highest pressure stage of the steam turbine arrangement. Steam extracted intermediate the evaporator and superheater stages is employed to provide reheat for the lower pressure stage of the steam turbine. Only a major portion of the preheated water feed may be evaporated and this portion separated and supplied to the superheater stage. The feature of 'steam to steam' reheat avoids a second liquid metal heat transfer and hence represents a simplification. It also reduces the hazard associated with possible steam-liquid metal contact. (U.K.)

  19. Experimental studies on cycling stable characteristics of inorganic phase change material CaCl2·6H2O-MgCl2·6H2O modified with SrCl2·6H2O and CMC

    Science.gov (United States)

    He, Meizhi; Yang, Luwei; Zhang, Zhentao

    2018-01-01

    By means of mass ratio method, binary eutectic hydrated salts inorganic phase change thermal energy storage system CaCl2·6H2O-20wt% MgCl2·6H2O was prepared, and through adding nucleating agent 1wt% SrCl2·6H2O and thickening agent 0.5wt% carboxy methyl cellulose (CMC), inoganic phase change material (PCM) modified was obtained. With recording cooling-melting curves simultaneously, this PCM was frozen and melted for 100 cycles under programmable temperature control. After per 10 cycles, the PCM was charaterized by differential scanning calorimeter (DSC), X-ray diffraction (XRD) and density meter, then analysing variation characteristics of phase change temperature, supercooling degree, superheat degree, latent heat, crystal structure and density with the increase of cycle index. The results showed that the average values of average phase change temperature for cooling and heating process were 25.70°C and 27.39°C respectively with small changes. The average values of average supercooling and superheat degree were 0.59°C and 0.49°C respectively, and the maximum value was 1.10°C. The average value and standard deviation of latent heat of fusion were 120.62 J/g and 1.90 J/g respectively. Non-molten white solid sediments resulted from phase separation were tachyhydrite (CaMg2Cl6·12H2O), which was characterized by XRD. Measuring density of the PCM after per 10 cycles, and the results suggested that the total mass of tachyhydrite was limited. In summary, such modified inoganic PCM CaCl2·6H2O-20wt% MgCl2·6H2O-1wt% SrCl2·6H2O-0.5wt% CMC could stay excellent circulation stability within 100 cycles, and providing reference value in practical use.

  20. Analisa Efisiensi Water Tube Boiler Berbahan Bakar Fiber, Cangkang Sawit dan Kulit Kayu Menggunakan Metode Langsung

    OpenAIRE

    Gaol, Dosma Putra Lumban

    2016-01-01

    Some of the factors that affect the efficiency of the boiler is a superheater pressure, water feed temperature, steam temperature, the amount of steam produced, the amount of fuel consumption and calorific value fuel combustion. Steamtab chemicallogic use companion software to calculate the value of enthalpy. The aim of this study is to get relations variations in pressure superheater with boiler efficiency, the relationship of variation of temperature feed water to the boiler efficiency, the...

  1. Study on subcooled-forced flow boiling heat transfer and critical heat flux of solid particle-water two-phase mixture

    International Nuclear Information System (INIS)

    Koizumi, Yasuo; Mochizuki, Manabu; Ohtake, Hiroyasu

    1999-01-01

    The effect of solid particle introduction on forced flow boiling and the critical heat flux was examined for the mixture of subcooled-water and 0.6 mm glass beads. When the particles were introduced, the growth on of a superheated layer near a wall seemed to be suppressed and the onset of nucleate boiling was delayed. The particles tempted for bubbles to condense at nucleation sites, and then the initiation of net vapor generation was also delayed and sifted to a high wall-superheat region. The nucleate boiling heat transfer was augmented by the particles, which considered to be caused by the combination of the suppression of the superheated layer growth and the promotion of the condensation and dissipation of the bubbles. The wall superheat at the critical heat flux condition was sifted to a high wall superheat region and the critical heat flux itself was also elevated a little. (author)

  2. Coabsorbent and thermal recovery compression heat pumping technologies

    CERN Document Server

    Staicovici, Mihail-Dan

    2014-01-01

    This book introduces two of the most exciting heat pumping technologies, the coabsorbent and the thermal recovery (mechanical vapor) compression, characterized by a high potential in primary energy savings and environmental protection. New cycles with potential applications of nontruncated, truncated, hybrid truncated, and multi-effect coabsorbent types are introduced in this work.   Thermal-to-work recovery compression (TWRC) is the first of two particular methods explored here, including how superheat is converted into work, which diminishes the compressor work input. In the second method, thermal-to-thermal recovery compression (TTRC), the superheat is converted into useful cooling and/or heating, and added to the cycle output effect via the coabsorbent technology. These and other methods of discharge gas superheat recovery are analyzed for single-, two-, three-, and multi-stage compression cooling and heating, ammonia and ammonia-water cycles, and the effectiveness results are given.  The author presen...

  3. On the influence of water subcooling and melt jet parameters on debris formation

    Energy Technology Data Exchange (ETDEWEB)

    Manickam, Louis, E-mail: louis@safety.sci.kth.se; Kudinov, Pavel; Ma, Weimin; Bechta, Sevostian; Grishchenko, Dmitry

    2016-12-01

    Highlights: • Melt and water configuration effects on debris formation is studied experimentally. • Melt superheat and water subcooling are most influential compared to jet size. • Melt-water configuration and material properties influence particle fracture rate. • Results are compared with large scale experiments to study effect of spatial scales. - Abstract: Breakup of melt jet and formation of a porous debris bed at the base-mat of a flooded reactor cavity is expected during the late stages of a severe accident in light water reactors. Debris bed coolability is determined by the bed properties including particle size, morphology, bed height and shape as well as decay heat. Therefore understanding of the debris formation phenomena is important for assessment of debris bed coolability. A series of experiments was conducted in MISTEE-Jet facility by discharging binary-oxide mixtures of WO{sub 3}–Bi{sub 2}O{sub 3} and WO{sub 3}–ZrO{sub 2} into water in order to investigate properties of resulting debris. The effect of water subcooling, nozzle diameter and melt superheat was addressed in the tests. Experimental results reveal significant influence of water subcooling and melt superheat on debris size and morphology. Significant differences in size and morphology of the debris at different melt release conditions is attributed to the competition between hydrodynamic fragmentation of liquid melt and thermal fracture of the solidifying melt droplets. The particle fracture rate increases with increased subcooling. Further the results are compared with the data from larger scale experiments to discern the effects of spatial scales. The present work provides data that can be useful for validation of the codes used for the prediction of debris formation phenomena.

  4. Chanteurs et vagabonds

    OpenAIRE

    Sanga, Glauco

    2013-01-01

    Folk literature (songs, fairytales) was created and spread by professionals who lived on the fringes of society and who earned their keep by presentations in town or village squares (storytellers) or who found board and lodging by telling stories by the fireside (vagrants and beggars). These forms of production and diffusion are reflected in the tradition itself. We do not have an uninterrupted series of variants produced by the oral tradition, as current Romantic or Neo-Romantic theory would...

  5. Fabrication and inspection development for CRBRP steam generators

    International Nuclear Information System (INIS)

    McClung, R.W.; Slaughter, G.M.; Spalaris, C.N.; Lillie, A.F.

    1975-09-01

    One of the critical nonnuclear elements of the CRBRP is the steam generator that transfers the heat from the sodium system to the high-pressure steam system but must maintain integrity and separation of the two fluids. The construction material is 2 1 / 4 Cr--1 Mo alloy steel with high-purity (e.g. vacuum arc remelt) material being used for the tubing and tubesheets. For confidence in successful manufacturing of the several evaporator and superheater modules, key development activities are under way (1) for procurement of high-quality components, (2) to assure proper assembly (with emphasis on welding), and (3) to assure that adequate nondestructive testing methods are available to examine the units. (auth)

  6. Release of Corrosive Species above the Grate in a Waste Boiler and the Implication for Improved Electrical Efficiency

    DEFF Research Database (Denmark)

    Bøjer, Martin; Jensen, Peter Arendt; Dam-Johansen, Kim

    2010-01-01

    A relatively low electrical efficiency of 20−25% is obtained in typical west European waste boilers. Ash species released from the grate combustion zone form boiler deposits with high concentrations of Cl, Na, K, Zn, Pb, and S that cause corrosion of superheater tubes at high temperature....... The superheater steam temperature has to be limited to around 425 °C, and thereby, the electrical efficiency remains low compared to wood or coal-fired boilers. If a separate part of the flue gas from the grate has a low content of corrosive species, it may be used to superheat steam to a higher temperature......, and thereby, the electrical efficiency of the plant can be increased. In this study, the local temperature, the gas concentrations of CO, CO2, and O2, and the release of the volatile elements Cl, S, Na, K, Pb, Zn, Cu, and Sn were measured above the grate in a waste boiler to investigate if a selected fraction...

  7. Welded repair joints of boiler steels following operation in creep conditions exceeding the design time of operation

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, J.; Paszkowska, H.; Zielinski, A. [Institute for Ferrous Metallurgy, Gliwice (Poland)

    2010-07-01

    The assessment of suitability for further operation for materials and welded repair joints of thick-walled main steam pipeline components, made of steel 14MoV63, as well as steam superheater outlet headers made of steel X20CrMoV121 following operation in creep conditions in time periods considerably longer than the specified calculated time of operation. Strength properties, impact strength and transition temperature into brittle condition, as well as structure condition have been evaluated. On the basis of shortened creep tests, the residual life and disposable residual life of materials and welded joints have been determined. Material properties following operation and those of fabricated circumferential welded repair joints have been compared. The condition of examined components and suitability of the fabricated welded repair joints for further operation have been assessed. (orig.)

  8. Adhesion Strength of Biomass Ash Deposits

    DEFF Research Database (Denmark)

    Laxminarayan, Yashasvi; Jensen, Peter Arendt; Wu, Hao

    2015-01-01

    This study investigates the shear adhesion strength of biomass ash deposits on superheater tubes. Artificial biomass ash deposits were prepared on superheater tubes and sintered in an oven at temperatures up to 1000°C. Subsequently, the deposits were sheared off with the help of an electrically...... controlled arm. Higher sintering temperatures resulted in greater adhesion strengths, with a sharp increase observed near the melting point of the ash. Repetition of experiments with fixed operation conditions revealed considerable variation in the obtained adhesion strengths, portraying the stochastic...

  9. High temperature corrosion in biomass- and waste fired boilers. A status report; Kunskapslaeget betraeffande hoegtemperaturkorrosion i aangpannor foer biobraensle och avfall

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, P; Ifwer, K; Staalenheim, A; Montgomery, M; Hoegberg, J; Hjoernhede, A

    2006-12-15

    Many biomass- or waste-fired plants have problems with high temperature corrosion on the furnace walls or at the superheaters, especially if the steam temperature is greater than 500 deg C. An increase in the combustion of waste fuels means that an increasing number of boilers have had problems. Therefore, there is great interest from plant owners to reduce the costs associated with high temperature corrosion. At the same time there exists a considerable driving force towards improving the electrical efficiency of a plant by the use of more advanced steam data. The purpose of the work presented here was to answer three main questions: What can be done to reduce high temperature corrosion with current fuel blends and steam temperatures? How can more waste fuels be burnt without an increased risk for corrosion? What needs to be done to reach higher steam temperatures in the future? The level of knowledge of high temperature corrosion in biomass- and waste-fired boilers has been described and summarised. The following measures are recommended to reduce corrosion in existing plant: Make sure that the fuel is well mixed and improve fuel feeding to obtain a more even spread of the fuel over the cross-section of the boiler. Use combustion technology methods to stabilize the oxygen content of the flue gases near the membrane walls and other heat transfer surfaces. Experiment with additives and/or supplementary fuels which contain sulphur in some form, for example peat. Reduce the flue gas temperature at the superheaters. Review soot-blowing procedures or protect heat transfer surfaces from soot blowers. Evaluate coated membrane wall panels in parts of the furnace that experience the worst corrosion. Test more highly alloyed steels suitable for superheaters and when replacing a superheater change to a more highly alloyed steel. For the future, the following should be considered: The role of sulphur needs to be investigated more and other additives should be investigated

  10. Energy-efficiency-oriented cascade control for vapor compression refrigeration cycle systems

    International Nuclear Information System (INIS)

    Yin, Xiaohong; Wang, Xinli; Li, Shaoyuan; Cai, Wenjian

    2016-01-01

    The vapor compression refrigeration cycle (VCC) system plays an important role and accounts for a large proportion of energy consumption from the heating, ventilating, and air-conditioning (HVAC) system. The traditional control approaches, for example PID control method, however, cannot meet the cooling demands with the satisfactory energy efficiency as well. This paper presents a novel energy-efficiency-oriented cascade control strategy for the VCC systems to improve the energy efficiency and fulfill the cooling requirements of indoor occupants simultaneously. In outer loop, a mathematic model is developed to determine the set point of superheat by a PI controller based on the nonlinear correlation between cooling demands and superheat degree. In inner loop, the pressure difference and superheat degree of evaporator are controlled by a model predictive control (MPC) strategy to track the values which are determined in the outer loop, simultaneously to enhance system efficiency of the VCC systems. Simulation and experiments studies are carried out to show the effectiveness of this proposed cascade control strategy and the results indicate significant tracking performance and energy efficiency improvements on VCC system. Compared to other schemes, the proposed cascade control strategy can improve energy efficiency by up to 5.8%. - Highlights: • Energy-efficiency-oriented cascade control strategy for VCC system is presented. • The correlation between cooling requirements and superheat is analyzed. • A MPC-based controller is developed to maximize system energy efficiency. • Experimental results confirm the effectiveness of the proposed control strategy.

  11. Sulfation of corrosive alkali chlorides by ammonium sulfate in a biomass fired CFB boiler

    Energy Technology Data Exchange (ETDEWEB)

    Brostroem, Markus; Backman, Rainer; Nordin, Anders [Energy Technology and Thermal Process Chemistry, Umeaa University, SE-901 87 Umeaa (Sweden); Kassman, Haakan [Vattenfall Power Consultant AB, Box 1046, SE-611 29 Nykoeping (Sweden); Helgesson, Anna; Berg, Magnus; Andersson, Christer [Vattenfall Research and Development AB, SE-814 26 Aelvkarleby (Sweden)

    2007-12-15

    Biomass and waste derived fuels contain relatively high amounts of alkali and chlorine, but contain very little sulfur. Combustion of such fuels can result in increased deposit formation and superheater corrosion. These problems can be reduced by using a sulfur containing additive, such as ammonium sulfate, which reacts with the alkali chlorides and forms less corrosive sulfates. Ammonium sulfate injection together with a so-called in situ alkali chloride monitor (IACM) is patented and known as ''ChlorOut''. IACM measures the concentrations of alkali chlorides (mainly KCl in biomass combustion) at superheater temperatures. Tests with and without spraying ammonium sulfate into the flue gases have been performed in a 96MW{sub th}/25MW{sub e} circulating fluidized bed (CFB) boiler. The boiler was fired mainly with bark and a chlorine containing waste. KCl concentration was reduced from more than 15 ppm to approximately 2 ppm during injection of ammonium sulfate. Corrosion probe measurements indicated that both deposit formation and material loss due to corrosion were decreased using the additive. Analysis of the deposits showed significantly higher concentration of sulfur and almost no chlorine in the case with ammonium sulfate. Results from impactor measurements supported that KCl was sulfated to potassium sulfate by the additive. (author)

  12. Erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the boiler

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, T.S.; Prakash, S.; Agrawal, R.D.; Bhagat, R. [Shaheed Bhagat Singh College of Engineering & Technology, Ferozepur (India)

    2009-04-15

    The super-heater and re-heater tubes of the boilers used in thermal power plants are subjected to unacceptable levels of surface degradation by the combined effect of erosion-corrosion mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the service life of the boilers, especially for the new generation ultra-supercritical boilers. The aim of the present investigation is to evaluate the erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the coal-fired boiler of a thermal power plant. The cyclic experimental study was performed for 1000 h in the platen superheater zone of the coal-fired boiler where the temperature was around 900{sup o}C. The corrosion products have been characterized with respect to surface morphology, phase composition and element concentration using the combined techniques of X-ray diffractometry (XRD), scanning electron microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro analyser (EPMA). The Superni-75 performed well in the coal-fired boiler environment, which has been attributed mainly to the formation of a thick band of chromium in scale due to selective oxidation of the chromium.

  13. Deposit Shedding in Biomass-fired Boilers: Shear Adhesion Strength Measurements

    DEFF Research Database (Denmark)

    Laxminarayan, Yashasvi; Jensen, Peter Arendt; Wu, Hao

    2016-01-01

    . Therefore, timely removal of ash deposits is essential for optimal boiler operation. In order to improve the understanding of deposit shedding in boilers, this study investigates the shear adhesion strength of biomass ash deposits on superheater tubes. Artificial biomass ash deposits were prepared...... on superheater tubes and sintered in an oven at temperatures up to 1000 °C. Subsequently, the deposits were sheared off by an electrically controlled arm, and the corresponding adhesion strength was measured. The results reveal the effect of temperature, deposit composition, sintering duration, and steel type...... on the adhesion strength....

  14. Nuclear power plant

    International Nuclear Information System (INIS)

    Orlov, V.V.; Rineisky, A.A.

    1975-01-01

    The invention is aimed at designing a nuclear power plant with a heat transfer system which permits an accelerated fuel regeneration maintaining relatively high initial steam values and efficiency of the steam power circuit. In case of a plant with three circuits the secondary cooling circuit includes a steam generator with preheater, evaporator, steam superheater and intermediate steam superheater. At the heat supply side the latter is connected with its inlet to the outlet of the evaporator and with its outlet to the low-temperature side of the secondary circuit

  15. Effect of Chlorine and Sulphur on Stainless Steel (AISI 310) Due To High Temperature Corrosion.

    OpenAIRE

    Onaivi Daniel Azamata; Titus Yusuf Jibatswen; Odinize C. Michael

    2016-01-01

    In a power station boiler, there are temperature of regimes of corrosion which occurs mainly in the economizer, boiler steam generation tubes, super-heater tubes and air tubes. The specific gas temperatures in degrees centigrade for the following include: 150 – 370oC for the economizer, 1000 – 1650oC for the boiler steam generation tubes, 650 – 1000oC for super-heater tubes and 1000 – 1200oC for air tubes. For power station boilers that burn coal as the source of fuel it is recommended that a...

  16. Steam generator arrangement

    International Nuclear Information System (INIS)

    Ssinegurski, E.

    1981-01-01

    A steam flow path arrangement for covering the walls of the rear gas pass of a steam generator is disclosed. The entire flow passes down the sidewalls with a minor portion then passing up through the rear wall to a superheater inlet header at an intermediate elevation. The major portion of the flow passes up the front wall and through hanger tubes to a roof header. From there the major portion passes across the roof and down the rear wall to the superheater inlet header at the intermediate elevation

  17. Experiences with high temperature corrosion at straw‐firing power plants in Denmark

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Jensen, S. A.; Borg, U.

    2011-01-01

    to enable better lifetime prediction of vulnerable components in straw‐firing plants since the corrosion rates are so much faster than in coal firing plants. Therefore, there are continued investigations in recently commissioned plants with test tubes installed into actual superheaters. In addition...... temperature is measured on the specific tube loops where there are test tube sections. Thus a corrosion rate can be coupled to a temperature histogram. This is important since although a superheater has a defined steam outlet temperature, there is variation in the tube bundle due to variations of heat flux...

  18. Long term steam oxidation of TP 347H FG in power plants

    DEFF Research Database (Denmark)

    Hansson, Anette Nørgaard; Korcakova, Leona; Hald, John

    2005-01-01

    The long term oxidation behaviour of TP 347H FG at ultra supercritical steam conditions was assessed by exposing the steel in test superheater loops in a Danish coal-fired power plant. The steamside oxide layer was investigated with scanning electron microscopy and energy dispersive Xray diffract......The long term oxidation behaviour of TP 347H FG at ultra supercritical steam conditions was assessed by exposing the steel in test superheater loops in a Danish coal-fired power plant. The steamside oxide layer was investigated with scanning electron microscopy and energy dispersive Xray...

  19. Preliminary design study of removable integral steam generator units of the multiple helically wound tube type for a 1250 MW(th) H.T.G.C. reactor

    International Nuclear Information System (INIS)

    Gilli, P.V.; Fritz, K.; Lippitsch, J.; Sandri, A.H.; Weiss, B.

    1965-11-01

    The possibilities of designing a multiple steam generator for a 1250 MW(th) High Temperature Gas-Cooled Reactor, consisting of 18 units which are able to pass through 5 ft diam. holes in the integral prestressed concrete pressure vessel are investigated. A lay-out and design with bundles of multi-start helical tubes is evolved, particular attention being paid to the questions of tube blanking and removal of the unit, and of selection of materials for superheater and reheater tubes. Thermal and stress calculations have been carried out, using the Waagner-Biro Computer Code ADURHELIX. (author)

  20. Failure analysis of a boiler tube in USC coal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Lee, N.H.; Kim, S.; Choe, B.H.; Yoon, K.B.; Kwon, D.I. [Kangnung National University, Kangnung (Republic of Korea)

    2009-10-15

    This paper presents failure analysis of final superheater tube in ultra-supercritical (USC) coal power plant. Visual inspection was performed to find out the characteristics of fracture of the as-received material. And the micro-structural changes such as grain growth and carbide coarsening was examined by scanning electron microscope. Detailed microscopic studies were made to find out the behavior of the scale exfoliation on the waterside of tubes. From those investigations, the creep rupture may be caused by the softened structure induced by carbide coarsening and accelerated by the metal temperature increase by the impediment of heat transfer due to voids.

  1. Dual turbine power plant and method of operating such plant, especially one having an HTGR steam supply

    International Nuclear Information System (INIS)

    Braytenbah, A.S.; Jaegtnes, K.O.

    1977-01-01

    A power plant including dual steam turbine-generators connected to pass superheat and reheat steam from a steam generator which derives heat from the coolant gas of a high temperature gas-cooled nuclear reactor is described. Associated with each turbine is a bypass line to conduct superheat steam in parallel with a high pressure turbine portion, and a bypass line to conduct superheat steam in parallel with a lower pressure turbine portion. Auxiliary steam turbines pass a portion of the steam flow to the reheater of the steam generator and drive gas blowers which circulate the coolant gas through the reactor and the steam source. Apparatus and method are disclosed for loading or unloading a turbine-generator while the other produces a steady power output. During such loading or unloading, the steam flows through the turbine portions are coordinated with the steam flows through the bypass lines for protection of the steam generator, and the pressure of reheated steam is regulated for improved performance of the gas blowers. 33 claims, 5 figures

  2. Mathematics simulation and experiments of continuous casting with strip feeding in mold

    Directory of Open Access Journals (Sweden)

    M. G. Shen

    2017-01-01

    Full Text Available Steel strip feeding technology can reduce the degree of superheat of the molten steel, change the solidification order of the molten steel; raise the equiaxed crystal rate of the slab and improve the continuous casting quality. The paper establishes the mathematical model of heat transfer and temperature field of casting billet of steel strip feeding in continuous casting mold. Results show that if Plate Billet is 1 000 mm × 220 mm and the steel strip is 100 mm × 3 mm, feeding position of parallel is 250 mm from the narrow side. When the feeding speed is 3,6 m/min, the superheat degree can be reduced by 5 °C, and the solidification length can be reduced by 2,9 m. When the feeding speed is 6 m/min, the superheat degree can be reduced by about 9 °C, and the solidification length can be reduced by 3,7 m. The results of the test in a steel plant are in good agreement with the experimental results.

  3. Superheat effect on bainite steel hardenability

    International Nuclear Information System (INIS)

    Kubachek, V.V.; Sklyuev, P.V.

    1978-01-01

    The bainite hardenability of 34KhN1M and 35 KhN1M2Ph steels has been investigated by the end-face hardening technique. It is established that, as the temperature of austenitization rises from 900 to 1280 deg C, the temperature of bainite transformation increases and bainite hardenability of the steels falls off. A repeated slow heating to 900 deg C of previously overheated 34KhN1M steel breaks up grain, lowers the temperature of the bainite transformation and raises the hardenability to values obtained with ordinary hardening from 900 deg C. A similar heating of previously overheated 35KhN1M2Ph steel is accompanied by restoration of initial coarse grains and maintenance of both the elevated bainite transformation temperature and to lower hardenability corresponding to hardening from the temperature of previous overheating

  4. Animating Flames: Recovering Fire-Gazing as a Moving-Image Technology

    Directory of Open Access Journals (Sweden)

    Anne Sullivan

    2017-12-01

    Full Text Available In nineteenth-century England, the industrialization of heat and light rendered fire-gazing increasingly obsolete. Fire-gazing is a form of flame-based reverie that typically involves a solitary viewer who perceives animated, moving images dissolving into and out of view in a wood or coal fire. When fire-gazing, the viewer may perceive arbitrary pictures, fantastic landscapes, or more familiar forms, such as the faces of friends and family. This article recovers fire-gazing as an early and more intimate animation technology by examining remediations of fire-gazing in print. After reviewing why an analysis of fire-gazing requires a joint literary and media history approach, I build from Michael Faraday’s mid-nineteenth-century theorization of flame as a moving image to argue that fire-gazing must be included in the history of animation technologies. I then demonstrate the uneasy connections that form between automatism, mechanical reproduction, and creativity in Leigh Hunt’s description of fire-gazing in his 1811 essay ‘A Day by the Fire’. The tension between conscious and unconscious modes of production culminates in a discussion of fireside scenes of (reanimation in Charles Dickens’s 'Our Mutual Friend' (1864–65, including those featuring one of his more famous fire-gazers, Lizzie Hexam. The article concludes with a brief discussion of the 1908 silent film 'Fireside Reminiscences' as an example of the continued remediations of fire-gazing beyond the nineteenth century.

  5. Fluidized bed combustion of refuse-derived fuel in presence of protective coal ash

    Energy Technology Data Exchange (ETDEWEB)

    Ferrer, Eduardo [CIRCE, Universidad de Zaragoza, Maria de Luna, 3, Zaragoza (Spain); Aho, Martti [VTT Processes, P.O. Box 1603, 40101 Jyvaeskylae (Finland); Silvennoinen, Jaani; Nurminen, Riku-Ville [Kvaerner Power, P.O.Box 109, FIN-33101 Tampere (Finland)

    2005-12-15

    Combustion of refuse-derived fuel (RDF) alone or together with other biomass leads to superheater fouling and corrosion in efficient power plants (with high steam values) due to vaporization and condensation of alkali chlorides. In this study, means were found to raise the portion of RDF to 40% enb without risk to boilers. This was done by co-firing RDF with coal and optimizing coal quality. Free aluminum silicate in coal captured alkalies from vaporized alkali chlorides preventing Cl condensation to superheaters. Strong fouling and corrosion were simultaneously averted. Results from 100 kW and 4 MW CFB reactors are reported. (author)

  6. Adhesion Strength of Biomass Ash Deposits

    DEFF Research Database (Denmark)

    Laxminarayan, Yashasvi; Jensen, Peter Arendt; Wu, Hao

    2016-01-01

    . Therefore, timely removal of ash deposits is essential for optimal boiler operation. In order to improve the qualitative and quantitative understanding of deposit shedding in boilers, this study investigates the shear adhesion strength of biomass ash deposits on superheater tubes. Artificial biomass ash...... deposits were prepared on superheater tubes and sintered in an oven at temperatures up to 1000 °C. Subsequently, the deposits were sheared off by an electrically controlled arm, and the corresponding adhesion strength was measured. The results reveal the effect of temperature, ash/deposit composition......, sintering duration, and steel type on the adhesion strength....

  7. Testing Header Component of Electricity Power Industry Boiler

    International Nuclear Information System (INIS)

    Soedardjo, S.A; Andryansyah, B; Artahari, Dewi; Natsir, Muhammad; Triyadi, Ari; Farokhi

    2000-01-01

    Testing of header component of Suralaya Unit II electricity power by replication method has been carried out. That header component is cross over pipe which interconnection between Primary and Superheater Outlet Header Secondary Superheater Outlet Header with the operation time over 14 years. The main composition of cross over pipe is 2 1/4 Cr 1 Mo or frequently specified as ferritique steel. The replication testing shown that the damage classification on those cross over pipe in A class based on failure classification from Neubauer and Wedel. Simple calculation in favor of cross over pipe remaining lifetime is about 16.5 years moreover

  8. Corrosion products in power generating systems

    International Nuclear Information System (INIS)

    Lister, D.H.

    1980-06-01

    The important mechanisms of corrosion and corrosion product movement and fouling in the heat transport systems of thermal electric generating stations are reviewed. Oil- and coal-fired boilers are considered, along with nuclear power systems - both direct and indirect cycle. Thus, the fireside and waterside in conventional plants, and the primary coolant and steam-raising circuits in water-cooled reactors, are discussed. Corrosion products in organic- and liquid-metal-cooled reactors also are shown to cause problems if not controlled, while their beneficial effects on the cooling water side of condensers are described. (auth)

  9. Studi Numerik Karakteristik Aliran dan Perpindahan Panas Pada Heat Recovery Steam Generator di PT Gresik Gases and Power Indonesia (Linde Indonesia

    Directory of Open Access Journals (Sweden)

    Dhika Suryananda

    2012-09-01

    Full Text Available Pertumbuhan ekonomi berdampak pada meningkatnya kebutuhan energi, sehingga menuntut peningkatan efisiensi dari power plant sebagai salah satu produsen energi. Pada saat ini power plant yang memiliki efisiensi paling tinggi adalah combined cycle power plant. Pada sistem combined cycle tersebut terdapat komponen Heat Recovery Steam Generator (HRSG yang berfungsi untuk meningkatkan efisiensi dari power plant dengan  cara menggunakan sisa panas dari gas buang  (exhaust gas turbine dan digunakan untuk memproduksi uap (steam untuk proses selanjutnya. Penelitian ini dilakukan menggunakan metode numerik (CFD dengan software FLUENT 6.3.26. Pemodelan yang dilakukan pada penelitian ini adalah 3 dimensi, aliran steady, turbulence model yang dipakai Relizable k-ε model dengan reaksi pembakarannya menggunakan spesies transport. Mixture materials yang digunakan merupakan methane-air. Data yang digunakan dalam penelitian ini menggunakan data yang di ambil di PT. GRESIK GASES and POWER INDONESIA.. Hasil yang didapatkan pada simulasi ini adalah bentuk bodi seperti enlargement, contraction, dan elbow memiliki pengaruh yang sangat besar terhadap distribusi temperatur, terkanan, dan kecepatan pada HRSG. Error dari hasil simulasi numerik dan referensi CCR sebagai berikut pada secondary superheater sebesar 8 %, pada primary superheater sebesar 6%, pada evaporator sebesar 0.00008% dan yang terakhir pada economizer sebesar 92 % . Penyebab perbedaan antara numerik dengan data CCR  adalah kurang akuratnya proses simulasi dan simplifikasi dari jajaran heat exchanger terutama pada bagian economizer.

  10. Thermo-Economic Performance Analysis of a Regenerative Superheating Organic Rankine Cycle for Waste Heat Recovery

    Directory of Open Access Journals (Sweden)

    Zhonghe Han

    2017-10-01

    Full Text Available The Organic Rankine Cycle (ORC is a promising form of technology for recovering low-grade waste heat. In this study, a regenerative ORC system is established to recover the waste flue gas of 160 °C. Focusing on thermodynamic and economic performance while simultaneously considering the limitations of volume flow ratio (VFR and the effect of superheat, working fluid selection and parameter optimization have been investigated. The optimization of the evaporation temperature is carried out by analyzing the variation of net power output and specific investment cost (SIC. Then, the net power output, specific net power output, total exergy destruction rate, VFR, total capital cost, and levelized electricity cost (LEC are selected as criteria, and a fuzzy multi-criteria evaluation method is adopted to select a more suitable working fluid and determine the optimal degree of superheat. In addition, the preheating coefficient, latent heat coefficient, superheating coefficient, and internal heat coefficient were proposed to explore the effect of working fluid critical temperature on thermal efficiency. Research studies demonstrate that there is an optimal evaporation temperature, maximizing net power output and minimizing the SIC. Isohexane and butane have greater specific net power output due to greater latent heat. A suitable degree of superheat is not only conducive to improving the working capacity of working fluids, but also reduces the VFR, total capital cost, SIC, and LEC for different working fluids. Thus, the system’s thermodynamic and economic performance—as well as the operational stability—are improved. Among the six working fluids, butane exhibits the best comprehensive performance, and its optimal evaporation temperature and degree of superheat are 100 °C and 5 °C, respectively.

  11. Method for controlling a coolant liquid surface of cooling system instruments in an atomic power plant

    International Nuclear Information System (INIS)

    Monta, Kazuo.

    1974-01-01

    Object: To prevent coolant inventory within a cooling system loop in an atomic power plant from being varied depending on loads thereby relieving restriction of varied speed of coolant flow rate to lowering of a liquid surface due to short in coolant. Structure: Instruments such as a superheater, an evaporator, and the like, which constitute a cooling system loop in an atomic power plant, have a plurality of free liquid surface of coolant. Portions whose liquid surface is controlled and portions whose liquid surface is varied are adjusted in cross-sectional area so that the sum total of variation in coolant inventory in an instrument such as a superheater provided with an annulus portion in the center thereof and an inner cylindrical portion and a down-comer in the side thereof comes equal to that of variation in coolant inventory in an instrument such as an evaporator similar to the superheater. which is provided with an overflow pipe in its inner cylindrical portion or down-comer, thereby minimizing variation in coolant inventory of the entire coolant due to loads thus minimizing variation in varied speed of the coolant. (Kamimura, M.)

  12. Power plant and system for accelerating a cross compound turbine in such plant, especially one having an HTGR steam supply

    International Nuclear Information System (INIS)

    Jaegtnes, K.O.; Braytenbah, A.S.

    1979-01-01

    In accordance with the present invention, a power plant includes a steam source to generate superheat and reheat steam which flows through a turbine-generator and an associated bypass system. A high-pressure and an intermediate-pressure turbine portion drive a first electrical generating means, and a low-pressure turbine portion drives a second electrical generating means. A first flow of superheat steam flows through the high-pressure portion, while a second flow of reheat steam flows through the intermediate and low-pressure portions in succession. Provision is made for bypassing steam around the turbine portions; in particular, one bypass means permits a flow of superheat steam from the steam source to the exhaust of the high-pressure portion, and another bypass means allows reheated steam to pass from the source to the exhaust of the low-pressure portion. The first and second steam flows are governed independently. While one of such flows is varied for purposes of controlling the rotational speed of the first generating means according to a desired speed, the other flow is varied to regulate a power plant variable at its desired level. (author)

  13. Vapor generation rate model for dispersed drop flow

    International Nuclear Information System (INIS)

    Unal, C.; Tuzla, K.; Cokmez-Tuzla, A.F.; Chen, J.C.

    1991-01-01

    A comparison of predictions of existing nonequilibrium post-CHF heat transfer models with the recently obtained rod bundle data has been performed. The models used the experimental conditions and wall temperatures to predict the heat flux and vapor temperatures at the location of interest. No existing model was able to reasonably predict the vapor superheat and the wall heat flux simultaneously. Most of the models, except Chen-Sundaram-Ozkaynak, failed to predict the wall heat flux, while all of the models could not predict the vapor superheat data or trends. A recently developed two-region heat transfer model, the Webb-Chen two-region model, did not give a reasonable prediction of the vapor generation rate in the far field of the CHF point. A new correlation was formulated to predict the vapor generation rate in convective dispersed droplet flow in terms of thermal-hydraulic parameters and thermodynamic properties. A comparison of predictions of the two-region heat transfer model, with the use of a presently developed correlation, with all the existing post-CHF data, including single-tube and rod bundle, showed significant improvements in predicting the vapor superheat and tube wall heat flux trends. (orig.)

  14. Investigation of steam oxidation behaviour of TP347H FG Part 2: Exposure at 91 bar

    DEFF Research Database (Denmark)

    Jianmin, J; Montgomery, Melanie; Larsen, OH

    2005-01-01

    Tube specimens of TP347FG were exposed in a test superheater loop in a biomass plant in Denmark. The specimens were exposed to surface metal temperatures in the range of 455-568C, steam pressure of 91 bar and exposure duration of 3500 and 8700 hours. The oxide thickness and morphology was investi......Tube specimens of TP347FG were exposed in a test superheater loop in a biomass plant in Denmark. The specimens were exposed to surface metal temperatures in the range of 455-568C, steam pressure of 91 bar and exposure duration of 3500 and 8700 hours. The oxide thickness and morphology...

  15. Fail-safety of the EBR-II steam generator system

    International Nuclear Information System (INIS)

    Chopra, P.S.; Stone, C.C.; Hutter, E.; Barney, W.K.; Staker, R.G.

    1976-01-01

    Fail-safe analyses of the EBR-II steam-generator system show that a postulated non-instantaneous leak of water or steam into sodium, through a duplex tube or a tubesheet, at credible leak rates will not structurally damage the evaporators and superheaters. However, contamination of the system and possible shell wastage by sodium-water reaction products may render the system inoperable for a period exceeding six months. This period would be shortened to three months if the system were modified by adding a remotely operated water dump system, a steam vent system, a secondary sodium superheater relief line, and a tubesheet leak-detection system

  16. A physical model of the evaporating meniscus

    International Nuclear Information System (INIS)

    Mirzamoghadam, A.; Catton, I.

    1985-01-01

    Transport phenomena associated with the heating of a saturated stationary fluid near saturation by an inclined, partially submerged copper plate was studied analytically. Under steady state evaporation, the meniscus profile was derived using an appropriate liquid film velocity and temperature distribution in an integral approach. The solution was then back-substituted in order to identify regions of influence of various physical phenomena given the fluid properties, wall superheat and plate tilt. The degree of superheat and wall tilt were seen to control instability in the meniscus. This instability, connected to the experimental observation of meniscus oscillation, was credited to contributions by liquid inertia and Marangoni convection

  17. Growth of ruby crystals by the heat exchanger method, phase 1: NSF small business innovation research

    Science.gov (United States)

    Schmid, F.; Khattak, C. P.

    1980-03-01

    Conditions for the growth of large, uniformly doped laser crystals by the heat exchanger method are explored. Determination of the melt point, selection of crucible material and establishment of furnace operating parameters are discussed. The melt point of ruby was found to be 2040 plus or minus 10 C. Molybdenum crucibles can be used to contain ruby in vacuum as well as under argon atmospheres at desired superheat temperatures over extended periods required for crystal growth. Thermodynamic analysis was conducted and vapor pressures of volatile species calculated. Experimentally, volatilization of chromium oxides was suppressed by using welded covers on crucibles and operating under an argon pressure in the furnace.

  18. Experimental investigation of heat transfer in the transition region

    International Nuclear Information System (INIS)

    Johannsen, K.; Weber, P.; Feng, Q.

    1990-10-01

    An experimental study of forced convective boiling heat transfer for upflow of water in a circular tube has been performed using a heat transfer system with temperature-controlled indirect Joule heating. By this way, complete boiling curves from incipience of boiling to fully established film boiling could be measured including the transition boiling regime. The boiling curves were traversed in a quasi-steady mode, usually by increasing the set-point wall temperature average at a constant time rate of 3.5 K/min. The vast majority of results covers the pressure range from 0.1 to 1.0 MPa, mass flux range from 25 to 200 kg/(m 2 s) and inlet subcooling from 5 to 30 K. The experimental results of transition boiling heat transfer obtained in the centre of the test section were correlated in terms of a heat flux/surface superheat relationship that was normalized by the maximum heat flux (local CHF) and its associated wall superheat, respectively, to anchor the transition boiling curve to its low temperature limit. The upper surface temperature limit of the transition boiling regime was determined by inspection of measured axial distributions of surface heat flux and corresponding wall temperature. The critical heat flux (CHF) and its corresponding wall superheat has been measured, too. These temperature-controlled results were compared also with power-controlled experiments. The data are presented in terms of a table and accurate empirical correlations following Katto's generalized correlation scheme. Taking into account previous CHF data at L/D ≤ 100 and same range of flow conditions the length effect was found to further depend on pressure and mass flux. The data for the critical wall superheat show a distinct dependence upon pressure, mass flux and inlet quality that has not been observed before with comparable clarity

  19. Experimental Investigation of Heat Pipe Startup Under Reflux Mode

    Science.gov (United States)

    Ku, Jentung

    2018-01-01

    In the absence of body forces such as gravity, a heat pipe will start as soon as its evaporator temperature reaches the saturation temperature. If the heat pipe operates under a reflux mode in ground testing, the liquid puddle will fill the entire cross sectional area of the evaporator. Under this condition, the heat pipe may not start when the evaporator temperature reaches the saturation temperature. Instead, a superheat is required in order for the liquid to vaporize through nucleate boiling. The amount of superheat depends on several factors such as the roughness of the heat pipe internal surface and the gravity head. This paper describes an experimental investigation of the effect of gravity pressure head on the startup of a heat pipe under reflux mode. In this study, a heat pipe with internal axial grooves was placed in a vertical position with different tilt angles relative to the horizontal plane. Heat was applied to the evaporator at the bottom and cooling was provided to the condenser at the top. The liquid-flooded evaporator was divided into seven segments along the axial direction, and an electrical heater was attached to each evaporator segment. Heat was applied to individual heaters in various combinations and sequences. Other test variables included the condenser sink temperature and tilt angle. Test results show that as long as an individual evaporator segment was flooded with liquid initially, a superheat was required to vaporize the liquid in that segment. The amount of superheat required for liquid vaporization was a function of gravity pressure head imposed on that evaporator segment and the initial temperature of the heat pipe. The most efficient and effective way to start the heat pipe was to apply a heat load with a high heat flux to the lowest segment of the evaporator.

  20. 1x2M steel performance in the BOR-60 steam generator

    International Nuclear Information System (INIS)

    Golovanov, V.N.; Shamardin, V.K.; Kondratiev, V.I.; Kryukov, F.N.; Chernobrovkin, Yu.V.; Bulanova, T.M.; Bai, V.F.

    The results from studies of 1x2M steel characteristics are presented. This steel was used as the material for the BOR-60 steam generator that had been in operation under the steam generating mode for 18,000 hs (35,000 hs in sodium). It was revealed that the pit corrosion depth on the water/steam side evaporative tube surfaces was about 0.25 μm and less and the total corrosion rate was less than 0.06 mm/y. The mechanical properties of the material were essentially similar both in the evaporator and superheater and met all the requirements imposed on. Based on the analysis of data on the decarbonizaton depth in sodium and on the corrosion damage in water and steam it was concluded that 1x2M steel can be successfully used as the steam generator material at the operating temperatures up to 470 deg. C and had sufficiently longer service-life as compared to 18,000 hs. (author)

  1. Boiling nucleation

    International Nuclear Information System (INIS)

    Cole, R.

    1974-01-01

    Experimental results of flash evaporation of a pool of water subjected to sudden pressure drop are reported. The experiments were conducted with pure water at equilibrium temperatures between 40 to 80 0 C and with superheat in the range of about 3 to 5 0 C. Two distinct exponential decaying processes were identified for flash evaporation and the flashing time was found to decrease with an increase of equilibrium temperature and with the decrease of superheat. Basic experiments on flash evaporation of distilled water were conducted. However, the results may not be quantitatively applicable to seawater flash evaporators as the presence of salts in the seawater will considerably change the surface tension and in turn affect the nonequilibrium fraction

  2. Fuzzy multivariable control of domestic heat pumps

    International Nuclear Information System (INIS)

    Underwood, C.P.

    2015-01-01

    Poor control has been identified as one of the reasons why recent field trials of domestic heat pumps in the UK have produced disappointing results. Most of the technology in use today uses a thermostatically-controlled fixed speed compressor with a mechanical expansion device. This article investigates improved control of these heat pumps through the design and evaluation of a new multivariable fuzzy logic control system utilising a variable speed compressor drive with capacity control linked through to evaporator superheat control. A new dynamic thermal model of a domestic heat pump validated using experimental data forms the basis of the work. The proposed control system is evaluated using median and extreme daily heating demand profiles for a typical UK house compared with a basic thermostatically-controlled alternative. Results show good tracking of the heating temperature and superheat control variables, reduced cycling and an improvement in performance averaging 20%. - Highlights: • A new dynamic model of a domestic heat pump is developed and validated. • A new multivariable fuzzy logic heat pump control system is developed/reported. • The fuzzy controller regulates both plant capacity and evaporator superheat degree. • Thermal buffer storage is also considered as well as compressor cycling. • The new controller shows good variable tracking and a reduction in energy of 20%.

  3. Premixing and steam explosion phenomena in the tests with stratified melt-coolant configuration and binary oxidic melt simulant materials

    Energy Technology Data Exchange (ETDEWEB)

    Kudinov, Pavel, E-mail: pavel@safety.sci.kth.se; Grishchenko, Dmitry, E-mail: dmitry@safety.sci.kth.se; Konovalenko, Alexander, E-mail: kono@kth.se; Karbojian, Aram, E-mail: karbojan@kth.se

    2017-04-01

    Highlights: • Steam explosion in stratified melt-coolant configuration is studied experimentally. • Different binary oxidic melt simulant materials were used. • Five spontaneous steam explosions were observed. • Instability of melt-coolant interface and formation of premixing layer was observed. • Explosion strength is influenced by melt superheat and water subcooling. - Abstract: Steam explosion phenomena in stratified melt-coolant configuration are considered in this paper. Liquid corium layer covered by water on top can be formed in severe accident scenarios with (i) vessel failure and release of corium melt into a relatively shallow water pool; (ii) with top flooding of corium melt layer. In previous assessments of potential energetics in stratified melt-coolant configuration, it was assumed that melt and coolant are separated by a stable vapor film and there is no premixing prior to the shock wave propagation. This assumption was instrumental for concluding that the amount of energy that can be released in such configuration is not of safety importance. However, several recent experiments carried out in Pouring and Under-water Liquid Melt Spreading (PULiMS) facility with up to 78 kg of binary oxidic corium simulants mixtures have resulted in spontaneous explosions with relatively high conversion ratios (order of one percent). The instability of the melt-coolant interface, melt splashes and formation of premixing layer were observed in the tests. In this work, we present results of experiments carried out more recently in steam explosion in stratified melt-coolant configuration (SES) facility in order to shed some light on the premixing phenomena and assess the influence of the test conditions on the steam explosion energetics.

  4. Energy recovery of combustible fraction from shredding of wastes containing metals; Energiaatervinning av braennbar fraktion fraan fragmentering av metallhaltigt avfall

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne [Stena Metall, Goeteborg (Sweden); Victoren, Anders; Niemi, Jere [Metso Power, Tammerfors (Finland); Johansson, Andreas [SP Technical Research Inst. of Sweden, Boraas (Sweden)

    2009-01-15

    were formed but the content was in the same range as when firing normal waste. These chlorides condensate at a lower temperature than alkali chlorides do. The deposit and corrosion problems can therefore occur at lower material temperatures at superheaters, economizer and furnace walls. Up to 20% (energy basis) of SLF co-combusted in a boiler at 40 bar without superheater, would not significantly increase the corrosion problems. Combusted in a boiler at 20 bar (without superheater) should decrease the risk for problems with lead chloride (and zinc chloride) deposits on the convection tubes even more.

  5. Properties and Microstructure of Laser Welded VM12-SHC Steel Pipes Joints

    Directory of Open Access Journals (Sweden)

    Skrzypczyk A.

    2016-06-01

    Full Text Available Paper presents results of microstructure and tests of welded joints of new generation VM12-SHC martensitic steel using high power CO2 laser (LBW method with bifocal welding head. VM12-SHC is dedicated to energetic installation material, designed to replace currently used. High content of chromium and others alloying elements improve its resistance and strength characteristic. Use of VM12-SHC steel for production of the superheaters, heating chambers and walls in steam boilers resulted in various weldability researches. In article are presented results of destructive and non-destructive tests. For destructive: static bending and Vickers hardness tests, and for non-destructive: VT, RT, UT, micro and macroscopic tests were performed.

  6. Resistance of various coatings to high temperature corrosion in HCl and SO{sub 2} containing environments

    Energy Technology Data Exchange (ETDEWEB)

    Cizner, Josef; Mlnarik, Jakub; Hruska, Jan [SVUM a.s., Prague (Czech Republic). Lab. of High Temperature Corrosion

    2010-07-01

    For high efficiency of the steam turbines it is necessary to produce steam of temperature at least 400 C, which in conjunction with specific composition of combustion gases causes fireside corrosion problems. The combustion gases contain aggressive compounds ike HCl and SO{sub 2} and some other elements which can form deposits on heat exchanging surfaces e.g. calcium, potassium salts etc. Using of high-alloy steels or nickel-based alloys is very costly and also these materials could have lower thermal conductivity. A cheaper solution is to produce a coating on low (medium)-alloy steel. Common heat-resistant steels show very short lifetime under these conditions. The solution is then to use the appropriate coatings. Some types of coatings can be applied even inside older boilers. In this work we tested many coatings composition (nickel-based, aluminium-based etc. As well as with different processing method - arc sprayed coating, weld deposits, HVOF, etc.) on 16Mo3 steel. In particular their high temperature corrosion behaviour in model atmosphere containing SO{sub 2} and HCl and also under deposit of fly ash was studied. (orig.)

  7. Using Dynamic Simulation to Evaluate Attemperator Operation in a Natural Gas Combined Cycle With Duct Burners in the Heat Recovery Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Liese, Eric [National Energy Technology Laboratory,Department of Energy,Systems Engineering and Analysis Division,Morgantown, WV 26507e-mail: eric.liese@netl.doe.gov; Zitney, Stephen E. [National Energy Technology Laboratory,Department of Energy,Systems Engineering and Analysis Division,Morgantown, WV 26507e-mail: stephen.zitney@netl.doe.gov

    2017-09-26

    A generic training simulator of a natural gas combined cycle was modified to match operations at a real plant. The objective was to use the simulator to analyze cycling operations of the plant. Initial operation of the simulator revealed the potential for saturation conditions in the final high pressure superheater as the attemperator tried to control temperature at the superheater outlet during gas turbine loading and unloading. Subsequent plant operational data confirmed simulation results. Multiple simulations were performed during loading and unloading of the gas turbine to determine operational strategies that prevented saturation and increased the approach to saturation temperature. The solutions included changes to the attemperator temperature control setpoints and strategic control of the steam turbine inlet pressure control valve.

  8. Operating experience of the EBR-II steam generating system

    International Nuclear Information System (INIS)

    Buschman, H.W.; Penney, W.H.; Quilici, M.D.; Radtke, W.H.

    1981-01-01

    The Experimental Breeder Reactor II (EBR-II) is a Liquid Metal Fast Breeder Reactor (LMFBR) with integrated power producing capability. Superheated steam is produced by eight natural circulation evaporators, two superheaters, and a conventional steam drum. Steam throttle conditions are 438 C (820 F) and 8.62 MPa (1250 psi). The designs of the evaporators and superheaters are essentially identical; both are counterflow units with low pressure nonradioactive sodium on the shell side. Safety and reliability are maximized by using duplex tubes and tubesheets. The performance of the system has been excellent and essentially trouble free. The operating experience of EBR-II provides confidence that the technology can be applied to commercial LMFBR's for an abundant supply of energy for the future. 5 refs

  9. An empirical model for independent control of variable speed refrigeration system

    International Nuclear Information System (INIS)

    Li Hua; Jeong, Seok-Kwon; Yoon, Jung-In; You, Sam-Sang

    2008-01-01

    This paper deals with an empirical dynamic model for decoupling control of the variable speed refrigeration system (VSRS). To cope with inherent complexity and nonlinearity in system dynamics, the model parameters are first obtained based on experimental data. In the study, the dynamic characteristics of indoor temperature and superheat are assumed to be first-order model with time delay. While the compressor frequency and opening angle of electronic expansion valve are varying, the indoor temperature and the superheat exhibit interfering characteristics each other in the VSRS. Thus, each decoupling model has been proposed to eliminate such interference. Finally, the experiment and simulation results indicate that the proposed model offers more tractable means for describing the actual VSRS comparing to other models currently available

  10. Device for starting a steam generator by heating sodium in a reactor

    International Nuclear Information System (INIS)

    Nakano, Hisao.

    1975-01-01

    Object: To enhance cooperation between ventilation and steam conditions of turbine and ventilation condition relative to a superheater at the time of starting a plant using a fast breeder, and to enhance safety with respect to failure of heat transmission tubes at the time of start. Structure: In a device in which steam generated in an evaporator is fed to a high pressure turbine through a super-heater and an outlet steam of high pressure turbine is reheated by means of a re-heater and fed into a turbine on the side of low pressure to drive the turbine for power generation, opening and closing valves are mounted on outlet and inlet pipes, respectively, of the heat transmission pipe in the super heater, said outlet and inlet pipes being connected by a bypass pipe. Upstream side of the opening and closing valve on the inlet pipe and the downstream side of the opening and closing valve on the outlet pipe and connected by a bypass pipe in the re-heater and said bypass pipe in the re-heater is provided with a steam heat exchanger to be heated by steam in the outlet of the superheater, and a steam line in an auxiliary boiler is connected to the side of re-heater from the opening and closing valve on the heat transmission pipe in the re-heater. (Hanada, M.)

  11. Nucleate pool boiling, film boiling and single-phase free convection at pressures up to the critical state. Part I: Integral heat transfer for horizontal copper cylinders

    Energy Technology Data Exchange (ETDEWEB)

    Gorenflo, Dieter; Baumhoegger, Elmar; Windmann, Thorsten; Herres, Gerhard [Institut fuer Energie- und Verfahrenstechnik, Universitaet Paderborn, Warburger Str. 100, D-33098 Paderborn (Germany)

    2010-11-15

    Transcritical working cycles for refrigerants have led to increased interest in heat transfer near the Critical State. In general, experimental results for this region differ significantly from those far from it because some fluid properties vary much more there than at a greater distance. In this paper, measurements for two-phase and single-phase free convective heat transfer from an electrically heated copper tube with 25 mm O.D. to refrigerant R125 are discussed for fluid states very close to the Critical Point and far from it. It is shown that heat transfer for film boiling slightly below and for free convection slightly above the critical pressure is very similar. The new - and also previous - experimental data for nucleate boiling, film boiling, and single-phase free convection are compared with calculated results between atmospheric and critical pressure. It can be concluded that the Principle of Corresponding States in its simplest form is very well suited to transfer the results to other refrigerants. In Part II, particular attention will be given to a minimum superheat for nucleate boiling and a maximum superheat for film boiling and single-phase free convection within the circumferential variation of the isobaric wall superheat on the lower parts of the tube. (author)

  12. Effect of subcooling and wall thickness on pool boiling from downward-facing curved surfaces in water

    Energy Technology Data Exchange (ETDEWEB)

    El-Genk, M.S.; Glebov, A.G. [Univ. of New Mexico, Albuquerque, NM (United States)

    1995-09-01

    Quenching experiments were performed to investigate the effects of water subcooling and wall thickness on pool boiling from a downward-facing curved surface. Experiments used three copper sections of the same diameter (50.8 mm) and surface radius (148 mm), but different thickness (12.8, 20 and 30 mm). Local and average pool boiling curves were obtained at saturation and 5 K, 10 K, and 14 K subcooling. Water subcooling increased the maximum heat flux, but decreased the corresponding wall superheat. The minimum film boiling heat flux and the corresponding wall superheat, however, increased with increased subcooling. The maximum and minimum film boiling heat fluxes were independent of wall thickness above 20 mm and Biot Number > 0.8, indicating that boiling curves for the 20 and 30 thick sections were representative of quasi steady-state, but not those for the 12.8 mm thick section. When compared with that for a flat surface section of the same thickness, the data for the 12.8 mm thick section showed significant increases in both the maximum heat flux (from 0.21 to 0.41 MW/m{sup 2}) and the minimum film boiling heat flux (from 2 to 13 kW/m{sup 2}) and about 11.5 K and 60 K increase in the corresponding wall superheats, respectively.

  13. Nigerian Wood Waste: A Potential Resource for Economic ...

    African Journals Online (AJOL)

    ADOWIE PERE

    methods these vast amount of wood residues are often discarded ... contradict sustainable solid waste management which entails various .... waste through the production of steam in boiler super-heater .... Wood Fuels Handbook. AIEL: Italian.

  14. Thermodynamic modelling and optimization of a dual pressure ...

    Indian Academy of Sciences (India)

    C due to the present available technology of modern gas turbine blade cooling systems. ... Introduction. Combined cycle (CC) ... for pinch points, the temperature difference for superheat approach, the steam turbine inlet temperature and ...

  15. Producing A615 / A615M High Strength Construction Re-Bars Without Use of Microalloys: Part 2

    Directory of Open Access Journals (Sweden)

    Ignatius C. Okafor

    2015-05-01

    Full Text Available The metallurgy of ASTM A615/A615M Gr. 60 steels made from three different chemistries was studied to suggest an economically advantageous route to produce a steel grade that saves the extra cost of alloying elements. Metallographic examinations, along with microhardness and XRD studies, were performed to rate the steel chemistries based on their superheats. This study of the steel grades revealed that producing steel for requisite standards like ASTM 615/A615M Grade 60 may not be dependent on starting superheat but on the chemistry and rolling process. Study of the three chemistries A, B and C indicated that the standards were met in all 3 chemistries; however, sample A had the lowest cost chemistry and therefore is a suggested route for this product.

  16. Calculation study of nonequilibrium post-CHF heat transfer in rod bundle test using modified RELAP5/MOD2

    International Nuclear Information System (INIS)

    Hassan, Y.A.

    1987-01-01

    To date there is only very limited data for non-equilibrium convective film boiling in rod bundle geometries. A recent nine (3 x 3) rod bundle post-critical-flux (CHF) test from the Lehigh University test facility was simulated using RELAP5/MOD2, to assess its capabilities in predicting the overall convective mechanisms in post-CHF heat transfer in rod bundle geometries. The code calculations were compared with experimental data. The code predicted low vapor superheats and void fraction oscillations. A new interfacial heat transfer between the droplet/steam resulted in a reasonable prediction of vapor superheats. A revised dispersed flow film boiling correlation which accounts for the enhancement of steam convective cooling by droplet-induced turbulence was incorporated in the code. Comparison with the data showed a fair agreement

  17. The ChlorOut concept. A method to reduce alkali-related problems during combustion

    Energy Technology Data Exchange (ETDEWEB)

    Kassman, Haakan [ChlorOut AB c/o Vattenfall AB, Nykoeping (Sweden); Wollner, Lothar [Boehringer Ingelheim Pharma GmbH und Co. KG, Ingelheim am Rhein (Germany); Berg, Magnus [ChlorOut AB c/o Vattenfall AB, Stockholm (Sweden)

    2013-06-01

    Combustion of biomass with a high content of alkali and chlorine (Cl) can result in operational problems including deposit formation and superheater corrosion. The strategies applied to reduce such problems include co-combustion and the use of additives. Ammonium sulphate is a part of the ChlorOut concept which is applied in a range of commercial boilers. This concept is based on dosing of sulphate-containing additives to the flue gases and a unique measurement device for on-line measurement of gaseous alkali chlorides called IACM (in-situ alkali chloride monitor). The focus of the present paper is on evaluation of long-term experiences from two full-scale boilers. The operational problems with deposit formation and superheater corrosion decreased in these boilers after installing the ChlorOut concept. (orig.)

  18. Conjugate heat transfer effects on wall bubble nucleation in subcooled flashing flows

    International Nuclear Information System (INIS)

    Peterson, P.F.; Hijikata, K.

    1990-01-01

    A variety of models have been proposed to explain observations that large liquid superheat is required to initiate nucleation in flashing flows of subcooled liquids in nozzles, cracks and pipes. In such flows an abrupt change in the fluid temperature occurs downstream of the nucleating cavities. This paper examines the subcooling of the nucleating cavities due to conjugate heat transfer to the cold downstream fluid. This examination suggests a mechanism limiting the maximum active cavity size. Simple analysis shows that, of the total superheat required to initiate flashing, a substantial portion results from conjugate wall subcooling, which decreases the cavity vapor pressure. The specific case of flashing critical nozzle flow is examined in detail. Here boundary-layer laminarization due to the strong favorable pressure gradient aids the analysis of conjugate heat transfer

  19. High temperature corrosion during biomass firing: improved understanding by depth resolved characterisation of corrosion products

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2015-01-01

    changes within the near surface region (covering both the deposit and the steel surface). Such cross-section analysis was further complemented by plan view investigations (additionally involving X-ray diffraction) combined with removal of the corrosion products. Improved insights into the nature......The high temperature corrosion of an austenitic stainless steel (TP 347H FG), widely utilised as a superheater tube material in Danish power stations, was investigated to verify the corrosion mechanisms related to biomass firing. KCl coated samples were exposed isothermally to 560 degrees C...... of the corrosion products as a function of distance from the deposit surface were revealed through this comprehensive characterisation. Corrosion attack during simulated straw-firing conditions was observed to occur through both active oxidation and sulphidation mechanisms....

  20. Optimising residual stresses at a repair in a steam header to tubeplate weld

    International Nuclear Information System (INIS)

    Soanes, T.P.T.; Bell, W.; Vibert, A.J.

    2005-01-01

    Following the discovery of incorrect weld metal in the steam side shell to tubeplate weld in a type 316H stainless steel superheater steam header, a repair strategy had to be determined. The strategy adopted was to remove the incorrect weld material, which extended around the full circumference, by machining from the inside of the header, followed by rewelding from the inside using an automatic welding process and localised post-weld heat treatment. Due to concern over potential reheat cracking of the repair after return to service, a considerable amount of residual stress modelling was carried out to support the development and optimisation of a successful repair and heat treatment strategy and thus underwrite the safety case for return to service

  1. Finite-element solidification modelling of metals and binary alloys

    International Nuclear Information System (INIS)

    Mathew, P.M.

    1986-12-01

    In the Canadian Nuclear Fuel Waste Management Program, cast metals and alloys are being evaluated for their ability to support a metallic fuel waste container shell under disposal vault conditions and to determine their performance as an additional barrier to radionuclide release. These materials would be cast to fill residual free space inside the container and allowed to solidify without major voids. To model their solidification characteristics following casting, a finite-element model, FAXMOD-3, was adopted. Input parameters were modified to account for the latent heat of fusion of the metals and alloys considered. This report describes the development of the solidification model and its theoretical verification. To model the solidification of pure metals and alloys that melt at a distinct temperature, the latent heat of fusion was incorporated as a double-ramp function in the specific heat-temperature relationship, within an interval of +- 1 K around the solidification temperature. Comparison of calculated results for lead, tin and lead-tin eutectic melts, unidirectionally cooled with and without superheat, showed good agreement with an alternative technique called the integral profile method. To model the solidification of alloys that melt over a temperature interval, the fraction of solid in the solid-liquid region, as calculated from the Scheil equation, was used to determine the fraction of latent heat to be liberated over a temperature interval within the solid-liquid zone. Comparison of calculated results for unidirectionally cooled aluminum-4 wt.% copper melt, with and without superheat, showed good agreement with alternative finite-difference techniques

  2. Experimental investigation of heat transfer of R134a in pool boiling on stainless steel and aluminum tubes

    Science.gov (United States)

    Wengler, C.; Addy, J.; Luke, A.

    2018-03-01

    Due to high energy demand required for chemical processes, refrigeration and process industries the increase of efficiency and performance of thermal systems especially evaporators is indispensable. One of the possibilities to meet this purpose are investigations in enhancement of the heat transfer in nucleate boiling where high heat fluxes at low superheat are transferred. In the present work, the heat transfer in pool boiling is investigated with pure R134a over wide ranges of reduced pressures and heat fluxes. The heating materials of the test tubes are aluminum and stainless steel. The influence of the thermal conductivity on the heat transfer coefficients is analysed by the surface roughness of sandblasted surfaces. The heat transfer coefficient increases with increasing thermal conductivity, surface roughness and reduced pressures. The experimental results show a small degradation of the heat transfer coefficients between the two heating materials aluminum and stainless steel. In correlation with the VDI Heat Atlas, the experimental results are matching well with the predictions but do not accurately consider the stainless steel material reference properties.

  3. Tests with blast furnace slag as bed material in a 12 MW waste fired BFB boiler; Fullskalefoersoek med Hyttsand som baeddmaterial i 12 MW avfallseldad BFB-panna

    Energy Technology Data Exchange (ETDEWEB)

    Eklund, Anders; Oehman, Marcus

    2004-11-01

    A full-scale trial has been performed at Saeverstaverket twin 12 MWth BFB boilers in Bollnaes using Hyttsand (a proprietary blast furnace slag) as bed material. The purpose has been to investigate if Hyttsand can be used as bed material in FB boilers for difficult types of fuels. Used fuel has been municipal waste, recovered wood fuel and different types of bio fuels. The test period was 19 days and nearly 100 tons of Hyttsand was used. The most important conclusions are: Good fluidisation can be achieved with Hyttsand as bed material. Hyttsand can fluidise without any changes in boiler settings. Hyttsand can also be mixed with Baskarpsand (a natural sand with over 90% SiO{sub 2}) and used as bed material without any negative changes to the boiler performance. Bed material make-up rate is reduced with up to 30 % when using Hyttsand compared to using Baskarpsand. Other conclusions are: Bed temperature increased slightly and bed temperature deviation decreased. Emissions was in general not affected, however emissions of SO{sub 2} increased slightly. More deposit containing more sulphur was formed on superheater surfaces when using Hyttsand. The increased amount of sulphur when using Hyttsand could be an effect of higher content of sulphur in the fuel or, which is more likely, that sulphur is released from Hyttsand and forms gaseous sulphurous gases. No significant change in produced amounts of fly-, cyclone- or bottom ash. Hyttsand and Baskarpsand had both similar coatings on their particles and similar agglomeration tendencies. There have been some start-up problems during the trials, including two more severe boiler disturbances, but most of these disturbances can be explained and avoided in the future. Previous investigations in laboratory scale using Hyttsand as bed material when firing different bio fuels have shown the advantage of Hyttsand with its higher resistance against a chemical reaction with alkali in the fuel ash compared to conventional bed materials

  4. An evaluation of corrosion resistant alloys by field corrosion test in Japanese refuse incineration plants

    International Nuclear Information System (INIS)

    Kawahara, Yuuzou; Nakamura, Masanori; Shibuya, Eiichi; Yukawa, Kenichi

    1995-01-01

    As the first step for development of the corrosion resistant superheater tube materials of 500 C, 100 ata used in high efficient waste-to-energy plants, field corrosion tests of six conventional alloys were carried out at metal temperatures of 450 C and 550 C for 700 and 3,000 hours in four typical Japanese waste incineration plants. The test results indicate that austenitic alloys containing approximately 80 wt% [Cr+Ni] show excellent corrosion resistance. When the corrosive environment is severe, intergranular corrosion of 40∼200 microm depth occurs in stainless steel and high alloyed materials. It is confirmed quantitatively that corrosion behavior is influenced by environmental corrosion factors such as Cl concentration and thickness of deposits on tube surface, metal temperature, and flue gas temperature. The excellent corrosion resistance of high [Cr+Ni+Mo] alloys such as Alloy 625 is explained by the stability of its protective oxide, such that the time dependence of corrosion nearly obeys the parabolic rate law

  5. Study of the Dynamics of a Condensing Bubble Using Lattice Boltzmann Method

    Directory of Open Access Journals (Sweden)

    Shahnawaz Ahmed

    2015-06-01

    Full Text Available Mesoscopic lattice Boltzmann method (LBM is used to discretize the governing equations for a steam bubble inside a tube filled with water. The bubbles are kept at higher temperature compared to its boiling point while the liquid is kept subcooled. Heat transfer is allowed to take place between the two phases by virtue of which the bubble will condense. Three separate probability distribution functions are used in LBM to handle continuity, momentum and energy equations separately. The interface is considered to be diffused within a narrow zone and it has been modeled using convective Cahn-Hillard equation. Combined diffused interface-LBM framework is adapted accordingly to handle complex interface separating two phases having high density ratio. Developed model is validated with respect to established correlations for instantaneous equivalent radius of a spherical condensing bubble. Numerical snapshots of the simulation depict that the bubble volume decreases faster for higher degree of superheat. The degrees of superheat are varied over a wide range to note its effect on bubble shape and size. Effect of initial volume of the bubble on the condensation rate is also studied. It has been observed that for a fixed degree of superheat, the condensation rate is not exactly proportional to its volume. Due to the variation in interfacial configuration for different sized bubbles, condensation rate changes drastically. Influence of gravity on the rate of condensation is also studied using the developed methodology.

  6. Experiments on HFE-7100 pool boiling at atmospheric pressure in horizontal narrow spaces

    Energy Technology Data Exchange (ETDEWEB)

    Guglielmini, G.; Misale, M.; Priarone, A. [Universita degli Studi di Genova (Italy). DIPTEM - Sezione di Termoenergetica e Condizionamento Ambientale

    2009-07-01

    Experiments were performed to examine the pool boiling heat transfer and critical heat flux on a smooth copper circular surface, confined by a face-to-face parallel unheated surface, by changing the gap between the surfaces and the unheated surface diameter. Pool boiling data at atmospheric pressure were obtained for saturated HFE-7100. The gap values investigated, between the boiling surface and the adiabatic one, were s 0.5, 1.0, 2.0, 3.5 mm. To confine the boiling surface, two different Plexiglas plates were used: the former characterised by a diameter D = 60 mm, large as the overall test section support, the latter characterised by a diameter D = 30 mm, large to cover only copper boiling surface (d = 30 mm). For each configuration, boiling curves were obtained up to the thermal crisis. For both different types of confinement, it was observed that the boiling curves match at low wall superheat, except for s = 0.5 mm, 1 mm. However, at high wall superheat, a drastic reduction in heat transfer as well as CHF appears decreasing the channel width s; for all gap sizes, this reduction is less pronounced for the smaller confinement wall (D = 30 mm). Instead, at low wall superheat for gap of 0.5 and 1.0 mm, the heat transfer coefficient is higher for diameter disc of 60 mm. CHF data were also compared with a literature correlation (Misale and al., 2009). (author)

  7. Self-optimizing control of air-source heat pump with multivariable extremum seeking

    International Nuclear Information System (INIS)

    Dong, Liujia; Li, Yaoyu; Mu, Baojie; Xiao, Yan

    2015-01-01

    The air-source heat pump (ASHP) is widely adopted for cooling and heating of residential and commercial buildings. The performance of ASHP can be controlled by several operating variables, such as compressor capacity, condenser fan speed, evaporator fan speed and suction superheat. In practice, the system characteristics can be varied significantly by the variations in ambient condition, operation setpoint, internal thermal load and equipment degradation, which makes it difficult to obtain accurate plant models. As consequence, the model based control strategies for ASHP could limit the achievable energy efficiency. Model-free self-optimizing control strategies are thus more preferable. In this study, a multi-input extremum seeking control (ESC) scheme is proposed for both heating and cooling operation of ASHP. The zone temperature is assumed to be regulated by the compressor capacity, while the expansion valve opening is used to regulate the suction superheat at the given setpoint. The total power consumption of the compressor, the condenser fan and the evaporator fan is measured as input to the ESC, while the ESC controls the evaporator fan speed, the condenser fan speed and the suction superheat setpoint. The proposed scheme is evaluated with a Modelica based dynamic simulation model of ASHP under both cooling and heating modes of operation. Simulation results show the effectiveness of the proposed scheme to achieve the maximum achievable efficiency in a nearly model-free manner. - Highlights: • Multi-input ESC. • Air-source heat pump. • Cooling and heating. • Modelica based model

  8. Experimental studies on melt spreading, bubbling heat transfer, and coolant layer boiling

    International Nuclear Information System (INIS)

    Greene, G.A.; Finfrock, C.; Klages, J.; Schwarz, C.E.; Burson, S.B.

    1988-01-01

    Melt spreading studies have been undertaken to investigate the extent to which molten core debris may be expected to spread under gravity forces in a BWR drywell geometry. The objectives are to determine the extent of melt spreading as a function of melt mass,melt superheat, and water depth. These studies will enable an objective determination of whether or not core debris can spread up to and contact containment structures or boundaries upon vessel failure. Results indicate that the most important variables are the melt superheat and the water depth. Studies have revealed five distinct regimes of melt spreading ranging from hydrodynamically-limited to heat transfer-limited. A single parameter dimensionless correlation is presented which identified the spreading regime and allows for mechanistic calculation of the average thickness to which the melt will spread. 7 refs., 12 figs

  9. Raising the Reliability, Efficiency, and Ecological Safety of Operation of the BKZ-210-140F Boiler Transferred to Stage Firing of Kuznetsk Coal in a U-Shape Flame

    International Nuclear Information System (INIS)

    Vagner, A. A.

    2004-01-01

    The BKZ-210-140F boiler of the West-Siberian Cogeneration Plant was equipped initially with four uniflow tangentially oriented burners and tertiary air nozzles. In order to raise the efficiency of operation and lower harmful emissions the boiler was reconstructed. U-shape aerodynamics was organized in the furnace by mounting 8 burners, 8 secondary air nozzles, and 8 tertiary air nozzles on the front and rear walls of the furnace. The reconstruction ensured higher stability of ignition of pulverized coal without flame division and rated temperatures of the superheater metal, lowered the optimum excess air factor at the outlet from the superheater to 1.2 - 1.25, decreased the concentration of nitrogen oxides in the combustion products to 360 - 380 mg/m 3 , and increased the gross efficiency of the boiler to 91.5 - 91.7%

  10. Quantification of Release of Critical Elements, Formation of Fly Ash and Aerosols: Status on Current Understanding and Research Needs

    DEFF Research Database (Denmark)

    Jappe Frandsen, Flemming

    2017-01-01

    Deposit formation in utility boilers occurs via a number of consecutive steps; 1) release of critical elements like K, Na, Pb, Zn, S and Cl, 2) formation of gaseous species, fly ash and aerosols, 3) transport and adhesion of ash species, 4) deposit build-up and consolidation, and, finally, 5...... formation (slagging and fouling) on superheater tubes, leading to a potential reduction in heat transfer efficiency to the water/steam cycle, or, to chemical attack (corrosion) or physical wear (erosion) of superheater tubes. These problems may give rise to irregular operation, or even costly shutdowns...... of combustion units.Through several years, high quality research has been conducted on characterization of fuels, ashes and deposit formation in utility boilers fired with coal, biomass and waste fractions. Huge amounts of experimental data have been reported, from such work, but the fact...

  11. High temperature corrosion in straw-fired power plants: Influence of steam/metal temperature on corrosion rates for TP347H

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Biede, O; Larsen, OH

    2002-01-01

    The corrosion in straw-fired boilers has been investigated at various straw-fired power plants in Denmark. Water/air-cooled probes, a test superheater and test sections removed from the actual superheater have been utilised to characterise corrosion and corrosion rates. This paper describes...... the corrosion rates measured for the TP347H type steel. The corrosion morphology at high temperature consists of grain boundary attack and selective attack of chromium. The corrosion rate increases with calculated metal temperature (based on steam temperature), however there is great variation within....... The difference in the results could be traced back to a lower flue gas temperature on one side of the boiler. Although metal temperature is the most important parameter with respect to corrosion rate, flue gas temperature also plays an important role. Efforts to quantify the effect of flue gas temperature...

  12. Single temperature sensor based evaporator filling control using excitation signal harmonics

    DEFF Research Database (Denmark)

    Vinther, Kasper; Rasmussen, Henrik; Izadi-Zamanabadi, Roozbeh

    2012-01-01

    An important aspect of efficient and safe operation of refrigeration and air conditioning systems is superheat control for evaporators. This is conventionally controlled with a pressure sensor, a temperature sensor, an expansion valve and Proportional-Integral (PI) controllers or more advanced...

  13. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    Energy Technology Data Exchange (ETDEWEB)

    Kung, Steven; Rapp, Robert

    2014-08-31

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

  14. Dictionary materials engineering, materials testing

    International Nuclear Information System (INIS)

    1994-01-01

    This dictionary contains about 9,500 entries in each part of the following fields: 1) Materials using and selection; 2) Mechanical engineering materials -Metallic materials - Non-metallic inorganic materials - Plastics - Composites -Materials damage and protection; 3) Electrical and electronics materials -Conductor materials - Semiconductors - magnetic materials - Dielectric materials - non-conducting materials; 4) Materials testing - Mechanical methods - Analytical methods - Structure investigation - Complex methods - Measurement of physical properties - Non-destructive testing. (orig.) [de

  15. High Temperature Corrosion on Biodust Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi

    The high content of alkali metals and chlorine in biomass gives rise to fouling/slagging and corrosion of heat exchange components, such as superheaters, in biomass fired power plants. Increasing the lifetime of these components, and in addition, preventing unwarranted plant shutdowns due...... to their failure, requires understanding of the complex corrosion mechanisms, as well as development of materials that are resistant to corrosion under biomass firing conditions, thereby motivating the current work. To understand the mechanisms of corrosion attack, comprehensive analysis of corrosion products...... by the combined use of complementary information from microscopy, energy dispersive X-ray spectroscopy and various X-ray diffraction characterization techniques. In light of the wide variation in operating conditions in biomass fired power plants, systematic and well-controlled, but realistic laboratory scale...

  16. Geopolymer resin materials, geopolymer materials, and materials produced thereby

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Dong-Kyun; Medpelli, Dinesh; Ladd, Danielle; Mesgar, Milad

    2018-01-09

    A product formed from a first material including a geopolymer resin material, a geopolymer material, or a combination thereof by contacting the first material with a fluid and removing at least some of the fluid to yield a product. The first material may be formed by heating and/or aging an initial geopolymer resin material to yield the first material before contacting the first material with the fluid. In some cases, contacting the first material with the fluid breaks up or disintegrates the first material (e.g., in response to contact with the fluid and in the absence of external mechanical stress), thereby forming particles having an external dimension in a range between 1 nm and 2 cm.

  17. Effect of condensable species on particulate fouling

    NARCIS (Netherlands)

    Sathyanarayanarao Subbarao, K.K.; Rindt, C.C.M.; Steenhoven, van A.A.; Malayeri, M.R.; Muller-Steinhagen, H.; Watkinson, A.P.

    2011-01-01

    The flue gases emanating from the combustion of fuels or gasification process invariably comprises particulate matter and many chemical species in vapor form. The temperature of the flue gases gradually reduces when passing through different sections of heat exchanger like superheater, evaporator

  18. Effect of condensable species on particulate fouling

    NARCIS (Netherlands)

    Sathyanarayanarao Subbarao, K.K.; Rindt, C.C.M.; Steenhoven, van A.A.

    2013-01-01

    The flue gases emanating from the combustion of fuels or gasification process invariably comprise particulate matter and many chemical species in vapor form. The temperature of the flue gases gradually reduces when passing through different sections of heat exchanger, such as the superheater,

  19. Geopolymer resin materials, geopolymer materials, and materials produced thereby

    Science.gov (United States)

    Seo, Dong-Kyun; Medpelli, Dinesh; Ladd, Danielle; Mesgar, Milad

    2016-03-29

    A product formed from a first material including a geopolymer resin material, a geopolymer resin, or a combination thereof by contacting the first material with a fluid and removing at least some of the fluid to yield a product. The first material may be formed by heating and/or aging an initial geopolymer resin material to yield the first material before contacting the first material with the fluid. In some cases, contacting the first material with the fluid breaks up or disintegrates the first material (e.g., in response to contact with the fluid and in the absence of external mechanical stress), thereby forming particles having an external dimension in a range between 1 nm and 2 cm.

  20. Ash transformation and deposit build-up during biomass suspension and grate firing: Full-scale experimental studies

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming

    2012-01-01

    An attractive option for reducing the net CO2 emissions is to substitute coal with biomass in large power plant boilers. However, the presence of chlorine (Cl) and alkali metals (K, Na) in biomassmay induce large operational problems due to ash deposit formation on the superheater tubes. The aim...... of this study was to investigate ash transformation and deposition behavior in two biomass-fired boilers, firing wheat straw and/or wood. The influence of strawfiring technology (grate and suspension) on the ash transformation, deposit formation rate and deposit characteristics has been investigated. Bulk...... elemental analysis of fly ashes revealed that fly ash from suspension firing of straw has high contents of Si, K and Ca, while fly ash from straw firing on grate was rich in the volatile elements K, Cl and S. Investigations of deposit formation ratesweremade in the superheater and convective pass regions...

  1. Field test corrosion experiments in Denmark with biomass fuels Part I Straw firing

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Karlsson, A; Larsen, OH

    2002-01-01

    plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. A series of field tests have been undertaken in the various straw-fired power plants in Denmark, namely Masnedø, Rudkøbing and Ensted. Three types of exposure were undertaken......In Denmark, straw and other types of biomass are used for generating energy in power plants. Straw has the advantage that it is a "carbon dioxide neutral fuel" and therefore environmentally acceptable. Straw combustion is associated with corrosion problems which are not encountered in coal-fired...... to investigate corrosion: a) the exposure of metal rings on water/air cooled probes, b) the exposure of test tubes in a test superheater, and c) the exposure of test tubes in existing superheaters. Thus both austenitic steels and ferritic steels were exposed in the steam temperature range of 450-600°C...

  2. Corrosion Investigations in Straw-Fired Power Plants in Denmark

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Frandsen, Flemming; Karlsson, A

    2001-01-01

    of accelerated corrosion. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. A series of field tests have been undertaken in the various straw-fired power plants in Denmark, namely the Masnedø, Rudkøbing and Ensted CHP plants. Three types......In Denmark, straw and other types of biomass are used for generating energy in power plants. Straw has the advantage that it is a "carbon dioxide neutral fuel" and therefore environmentally acceptable. Straw combustion is associated with corrosion problems which are not encountered in coal-fired...... of exposure were undertaken to investigate corrosion: a) the exposure of metal rings on water/air cooled probes, b) the exposure of test tubes in a test superheater, and c) the exposure of test tubes in existing superheaters. Thus both austenitic steels and ferritic steels were exposed in the steam...

  3. Resistance of Coatings for Boiler Components of Waste-to-Energy Plants to Salt Melts Containing Copper Compounds

    Science.gov (United States)

    Galetz, Mathias Christian; Bauer, Johannes Thomas; Schütze, Michael; Noguchi, Manabu; Cho, Hiromitsu

    2013-06-01

    The accelerating effect of heavy metal compounds on the corrosive attack of boiler components like superheaters poses a severe problem in modern waste-to-energy plants (WTPs). Coatings are a possible solution to protect cheap, low alloyed steel substrates from heavy metal chloride and sulfate salts, which have a relatively low melting point. These salts dissolve many alloys, and therefore often are the limiting factor as far as the lifetime of superheater tubes is concerned. In this work the corrosion performance under artificial salt deposits of different coatings, manufactured by overlay welding, thermal spraying of self-fluxing as well as conventional systems was investigated. The results of our studies clearly demonstrate the importance of alloying elements such as molybdenum or silicon. Additionally, the coatings have to be dense and of a certain thickness in order to resist the corrosive attack under these severe conditions.

  4. Evaluation of the dependence of heat transfer coefficient on the particle diameter of a metal porous medium in a heat removal system using liquid nitrogen

    International Nuclear Information System (INIS)

    Sasaki, Shunsuke; Ito, Satoshi; Hashizume, Hidetoshi

    2015-01-01

    Cryogenic cooling system using a bronze-particle-sintered porous medium has been studied for a re mountable high-temperature superconducting magnet. This study evaluates boiling curve of subcooled liquid nitrogen as flowing in a bronze porous medium as a function of the particle diameter of the medium. We obtained Departure from Nuclear Boiling (Dnb) point from the boiling curve and discussed growth of nitrogen vapor bubble inferred from measured pressure drop. The pressure drop decreased significantly at wall superheat before reaching the DNB point whereas that slightly decreased after reaching the DNB point compared to the smallest wall superheat. This result could consider DNB rises with an increase in the particle diameter because larger particle makes vapor to move easily from the heated pore region. The influence of the particle diameter on the heat transfer performance is larger than that of coolant's degree of subcooling. (author)

  5. Pool boiling characteristics and critical heat flux mechanisms of microporous surfaces and enhancement through structural modification

    Science.gov (United States)

    Ha, Minseok; Graham, Samuel

    2017-08-01

    Experimental studies have shown that microporous surfaces induce one of the highest enhancements in critical heat flux (CHF) during pool boiling. However, microporous surfaces may also induce a very large surface superheat (>100 °C) which is not desirable for applications such as microelectronics cooling. While the understanding of the CHF mechanism is the key to enhancing boiling heat transfer, a comprehensive understanding is not yet available. So far, three different theories for the CHF of microporous surfaces have been suggested: viscous-capillary model, hydrodynamic instability model, and dryout of the porous coatings. In general, all three theories account for some aspects of boiling phenomena. In this study, the theories are examined through their correlations with experimental data on microporous surfaces during pool boiling using deionized (DI) water. It was found that the modulation of the vapor-jet through the pore network enables a higher CHF than that of a flat surface based on the hydrodynamic instability theory. In addition, it was found that as the heat flux increases, a vapor layer grows in the porous coatings described by a simple thermal resistance model which is responsible for the large surface superheat. Once the vapor layer grows to fill the microporous structure, transition to film boiling occurs and CHF is reached. By disrupting the formation of this vapor layer through the fabrication of channels to allow vapor escape, an enhancement in the CHF and heat transfer coefficient was observed, allowing CHF greater than 3500 kW/m2 at a superheat less than 50 °C.

  6. Compressor Calorimeter Test of R-410A Alternatives R-32, DR-5, and L-41a

    Energy Technology Data Exchange (ETDEWEB)

    Shrestha, Som S [ORNL; Mahderekal, Isaac [ORNL; Sharma, Vishaldeep [ORNL; Abdelaziz, Omar [ORNL

    2013-02-01

    As a contribution to the AHRI Low-GWP Alternative Refrigerants Evaluation Program (AREP), this study compares performance of alternative refrigerants R32, DR-5, and L-41A to that of refrigerant R-410A (baseline) in a scroll compressor designed for air-conditioning and heat pump applications. Compressor calorimeter tests were performed to evaluate the performance of the lower-GWP alternative refrigerants in place of the common refrigerant R-410A in a 36,000 Btu/hr compressor calorimeter using a compressor having a nominal rated capacity of 21,300 Btu/hr. Tests were conducted over a suction dew point temperature range of 10 F to 55 F in 5 F increments and a discharge dew point temperature range of 70 F to 140 F in 10 F increments. All the tests were performed with 20 F superheat, 40 F superheat and 65 F suction temperature. A liquid subcooling level of 15 F was maintained for all the test conditions. The tests showed that performance of these three lower-GWP alternative refrigerants is comparable to that of R-410A. For the 20 F superheat and 15 F subcooling test conditions, EERs of R32, DR-5, and L-41A were 90% to 99%, 96% to 99%, and 94% to 101%, respectively, compared to that of R-410A. Similarly, cooling capacities of R32, DR-5, and L-41A were 98% to 103%, 92% to 96%, and 84% to 92%, respectively, compared to that of R-410A.

  7. Properties and application of new bainitic and martensitic creep resistance steels

    International Nuclear Information System (INIS)

    Pasternak, J.; Dobrzanski, J.

    2008-01-01

    Supercritical operating parameters of lower emission power units, require novel creep resisting steels to be applied for boiler and pipe systems. Among them are T23 bainitic steels for water walls of boiler combustion chamber and martensitic VM12 steels for superheater coils were tested. RAFAKO S.A. has been co-operating with the Silesian Technical University in Katowice, the Institute of Welding and the Institute for Ferrous Metallurgy in Gliwice for several years now, initiating research and development programmes, implementing the new creep-resistant steels and actively participating in European programmes COST522 and COST536. This paper contains selected information and test results before implementation of the new creep-resistant steels, including: evaluation of working parameters, temperature conditions of main boiler components, which influence reliability and safety, selection of steels for furnace chamber components (approx. 2.5 % Cr) and steam superheater components (9-12 % Cr) destination, evaluation of the requested level of welded joints technological and strength properties, measurements and non-destructive examinations, evaluation of welded joints and HAZ structure by means of LM, TEM and SEM methods in the welding technology implementation process, evaluation of corrosion mechanisms and creep-resistance results - loss of service life - for selected evaporator and steam superheater components, as crucial elements in evaluation of reliability and safety of boiler equipment. Such an examination program includes assessment of steel structure stability during operation period in actual operational conditions. It was clearly shown that operation period have little impact on changes occurring in microstructure and other properties of examined steel grades. (author)

  8. Characterization and Quantification of Deposit Build-up and Removal in Straw Suspension-Fired Boilers - Ph.d. thesis Muhammad Shafique Bashir

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad

    An increased use of biomass in large suspension-red power plants can be a relatively economic and potentially also efficient way to utilize biomass for heat and power production. However, large deposit formation problems limit the electrical efficiency by limiting the maximum applicable superheat...

  9. Separators/reheaters for nuclear turbines

    International Nuclear Information System (INIS)

    Guignard, S.

    1986-01-01

    During the past few years, the Nuclear Department of Stein Industrie has implemented a broad development programme for the design of superheating separators for nuclear power plant turbines. These units separate the water in the steam leaving the high-pressure section, and superheat the dry steam before expansion in the medium - and low - pressure sections. Thorough research, confirmed by tests, was conducted in different areas, and especially on problems of water and steam separation, and heat transfers in the tube bundle(s) required to superheat the steam. Special systems were designed to avoid processes detrimental to the operation of the units, such as vibrations, erosion/corrosion etc. Experimental feedback on the superheating separators of 900 MW nuclear power plants helped to substantiate the assumptions made for the thermal and hydraulic calculations, as well as the optimizations carried out on the different functions. These results confirmed the industrial application of the design methods to other superheating separators intended for 1300 MW nuclear power plants and for export [fr

  10. Ash Deposit Formation and Removal in a Straw and Wood Suspension-Fired Boiler

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming

    ). The shedding investigation was also made when the nearby plant sootblower (4m below) was working. It was identified that the mass uptake signal remained stable and the deposits in small pieces were continuously removed during 35% and 65% straw-firing. Previous findings of Vattenfall indicated that a mixture...... was limited to two weeks when 100% straw was fired due to ash deposition in the superheater region that has tube spacing specified for coal-firing (113mm). A series of 3-5 days deposit probe experiments were conducted utilizing 35 to 100% straw with wood on mass basis. The applied deposit probe was water...... two hours deposit mass uptake rate was 52.8 (g/m2/h), while it was 353.8 (g/m2/h) during 100% straw-firing. All tests in the superheater region for all applied straw shares indicated that with increase in straw share, final deposit mass uptake increased. The comparison of current and previous full...

  11. Functional performance of the helical coil steam generator, Consolidated Nuclear Steam Generator (CNSG) IV system. Executive summary report

    International Nuclear Information System (INIS)

    Watson, G.B.

    1975-10-01

    The objective of this project was to study the functional performance of the CNSG - IV helical steam generator to demonstrate that the generator meets steady-state and transient thermal-hydraulic performance specifications and that secondary flow instability will not be a problem. Economic success of the CNSG concepts depends to a great extent on minimizing the size of the steam generator and the reactor vessel for ship installation. Also, for marine application the system must meet stringent specifications for operating stability, transient response, and control. The full-size two-tube experimental unit differed from the CNSG only in the number of tubes and the mode of primary flow. In general, the functional performance test demonstrated that the helical steam generator concept will exceed the specified superheat of 35F at 100% load. The experimental measured superheat at comparable operating conditions was 95F. Testing also revealed that available computer codes accurately predict trends and overall performance characteristics

  12. RELAP5/MOD2 code modifications to obtain better predictions for the once-through steam generator

    International Nuclear Information System (INIS)

    Blanchat, T.; Hassan, Y.

    1989-01-01

    The steam generator is a major component in pressurized water reactors. Predicting the response of a steam generator during both steady-state and transient conditions is essential in studying the thermal-hydraulic behavior of a nuclear reactor coolant system. Therefore, many analytical and experimental efforts have been performed to investigate the thermal-hydraulic behavior of the steam generators during operational and accident transients. The objective of this study is to predict the behavior of the secondary side of the once-through steam generator (OTSG) using the RELAP5/MOD2 computer code. Steady-state conditions were predicted with the current version of the RELAP5/MOD2 code and compared with experimental plant data. The code predictions consistently underpredict the degree of superheat. A new interface friction model has been implemented in a modified version of RELAP5/MOD2. This modification, along with changes to the flow regime transition criteria and the heat transfer correlations, correctly predicts the degree of superheat and matches plant data

  13. Composite electric generator equipped with steam generator for heating reactor coolant

    International Nuclear Information System (INIS)

    Watabe, Masaharu; Soman, Yoshindo; Kawanishi, Kohei; Ota, Masato.

    1997-01-01

    The present invention concerns a composite electric generator having coolants, as a heating source, of a PWR type reactor or a thermonuclear reactor. An electric generator driving gas turbine is disposed, and a superheater using a high temperature exhaust gas of the gas turbine as a heating source is disposed, and main steams are superheated by the superheater to elevate the temperature at the inlet of the turbine. This can increase the electric generation capacity as well as increase the electric generation efficiency. In addition, since the humidity in the vicinity of the exit of the steam turbine is reduced, occurrence of loss and erosion can be suppressed. When cooling water of the thermonuclear reactor is used, the electric power generated by the electric generator driven by the gas turbine can be used upon start of the thermonuclear reactor, and it is not necessary to dispose a large scaled special power source in the vicinity, which is efficient. (N.H.)

  14. A Feasibility Study on UO2/ZrO2 Mixture Melting using Induction Skull Melting Method

    International Nuclear Information System (INIS)

    Hong, S. W.; Kim, J. H.; Kim, H. D.

    1998-01-01

    Using ISM(Induction Skull Melting) method, which is usually used for the crystallization of refractory materials, a feasibility study on melting of the UO 2 /ZrO 2 mixture(w/o 8:2) is carried out. Frequency, one of main design parameters for ISM, is determined from electrical resistance of UO 2 /ZrO 2 mixture. Heat loss from the crucible for UO 2 /ZrO 2 20kg melting is predicted by comparison with the existing experimental data for UO , ZrO 2 , and ThO 2 . The analysis shows that melting and superheating of the UO 2 /ZrO 2 mixture using induction skull melting method is possible. To attain the superheat of 300K for 20 kg of UO 2 /ZrO 2 , 100kHz, 100 kW power input for induction coil, and 570L/min coolant flow rate are found to be required. The results of this feasibility study will be adopted for designing UO 2 /ZrO 2 furnace using actual corium material at KAERI

  15. Aerospace materials and material technologies

    CERN Document Server

    Wanhill, R

    2017-01-01

    This book is a comprehensive compilation of chapters on materials (both established and evolving) and material technologies that are important for aerospace systems. It considers aerospace materials in three Parts. Part I covers Metallic Materials (Mg, Al, Al-Li, Ti, aero steels, Ni, intermetallics, bronzes and Nb alloys); Part II deals with Composites (GLARE, PMCs, CMCs and Carbon based CMCs); and Part III considers Special Materials. This compilation has ensured that no important aerospace material system is ignored. Emphasis is laid in each chapter on the underlying scientific principles as well as basic and fundamental mechanisms leading to processing, characterization, property evaluation and applications. A considerable amount of materials data is compiled and presented in appendices at the end of the book. This book will be useful to students, researchers and professionals working in the domain of aerospace materials.

  16. Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

    Energy Technology Data Exchange (ETDEWEB)

    Luettschwager, Frank

    2011-09-27

    Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

  17. Organic Rankine cycle for power recovery of exhaust flue gas

    International Nuclear Information System (INIS)

    Guo, Cong; Du, Xiaoze; Yang, Lijun; Yang, Yongping

    2015-01-01

    To study the effects of different working fluids on the performance of organic Rankine cycle (ORC), three working fluids, a mixture that matches with heat source, a mixture that matches with heat sink and a pure working fluid, are selected in this paper. Thermodynamic models were built in Matlab together with REFPROP, with which, the physical properties of the selected working fluids can be acquired. Heat source of the ORC system is the exhaust flue gas of boiler in a 240 MW pulverized coal-fired power plant. Some indicators such as thermal efficiency, inlet temperature of expander, superheat degree, mass flow, volumetric flow, and exergy destruction distribution, as well as the influence of recuperator are studied. The analytical results show that the mixture that matches with heat sink has the greatest efficiency and the mixture that matches with heat source has the lowest superheat degree. The rate of heat exchanged in recuperator to that in evaporator has a maximum value with evaporating pressure. There exists no optimal working fluid for all indicators (thermal efficiency, heat exchanger area, mass flow and volumetric flow etc.). An appropriate working fluid should be chosen by taking both investment cost and power generating benefits into account. The cost-benefit ratio of the proposed ORC plant was evaluated either. - Highlights: • Three types of working fluids are selected for ORC using exhaust flue gas. • The mixture that matches with heat sink has the greatest efficiency. • The mixture that matches with heat source has the lowest superheat degree. • There does not exist a working fluid that satisfies all the indicators

  18. Component Test Facility (Comtest) Phase 1 Engineering For 760°C (1400°F) Advanced Ultrasupercritical (A-USC) Steam Generator Development

    Energy Technology Data Exchange (ETDEWEB)

    Weitzel, Paul [Babcock & Wilcox Power Generation Group, Inc., Barberton, OH (United States)

    2016-05-13

    The Babcock & Wilcox Company (B&W) performed a Pre-Front End Engineering Design (Pre-FEED) of an A-USC steam superheater for a proposed component test program achieving 760°C (1400°F) steam temperature. This would lead to follow-on work in a Phase 2 and Phase 3 that would involve detail design, manufacturing, construction and operation of the ComTest. Phase 1 results have provided the engineering data necessary for proceeding to the next phase of ComTest. The steam generator superheater would subsequently supply the steam to an A-USC prototype intermediate pressure steam turbine. The ComTest program is important in that it will place functioning A-USC components in operation and in coordinated boiler and turbine service. It is also important to introduce the power plant operation and maintenance personnel to the level of skills required and provide the first background experience with hands-on training. The project will provide a means to exercise the complete supply chain events required in order to practice and perfect the process for A-USC power plant design, supply, manufacture, construction, commissioning, operation and maintenance. Representative participants will then be able to transfer knowledge and recommendations to the industry. ComTest is conceived in the manner of using a separate standalone plant facility that will not jeopardize the host facility or suffer from conflicting requirements in the host plant’s mission that could sacrifice the nickel alloy components and not achieve the testing goals. ComTest will utilize smaller quantities of the expensive materials and reduce the risk in the first operational practice for A-USC technology in the United States. Components at suitable scale in ComTest provide more assurance before putting them into practice in the full size A-USC demonstration plant.

  19. Thermo-economic optimization of Regenerative Organic Rankine Cycle for waste heat recovery applications

    International Nuclear Information System (INIS)

    Imran, Muhammad; Park, Byung Sik; Kim, Hyouck Ju; Lee, Dong Hyun; Usman, Muhammad; Heo, Manki

    2014-01-01

    Highlights: • Thermo-economic optimization of regenerative ORC is performed. • Optimization is performed using multi objective genetic algorithm. • Objective function is maximum cycle efficiency and minimum specific investment. • Evaporation pressure, pinch point and superheat are decision variables. • Sensitivity analysis is performed to investigate effect of decision variables. - Abstract: Organic Rankine Cycle (ORC) is low grade and waste heat conversion technology. The current article deal with the thermo-economic optimization of basic ORC and regenerative ORC for waste heat recovery applications under constant heat source condition. Thermal efficiency and specific investment cost of basic ORC, single stage regenerative and double stage regenerative ORC has been optimized by using Non-dominated Sorting Genetic Algorithm-II (NSGA-II). Maximum thermal efficiency and minimum specific investment cost were selected as objective functions and relative increase in thermal efficiency and cost has been analyzed taking the basic ORC as base case. The constraint set consist of evaporation pressure, superheat, pinch point temperature difference in evaporator and condenser. The optimization was performed for five different working fluids. The optimization result show that R245fa is best working under considered conditions and basic ORC has low specific investment cost and thermal efficiency compared to regenerative ORC. R245fa is low boiling organic fluid, which has high degree of thermal stability and compatible with common construction materials of ORC. The average increase in thermal efficiency from basic ORC to single stage regenerative ORC was 1.01% with an additional cost of 187 $/kW while from basic ORC to double stage regenerative ORC was 1.45% with an average increase in cost of 297 $/kW. The sensitivity analysis was also performed to investigate the effect of operating conditions which show that evaporation pressure has promising effect on thermal

  20. Surface boiling of superheated liquid

    Energy Technology Data Exchange (ETDEWEB)

    Reinke, P. [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

    1997-01-01

    A basic vaporization mechanism that possibly affects the qualitative and quantitative prediction of the consequences of accidental releases of hazardous superheated liquids was experimentally and analytically investigated. The studies are of relevance for the instantaneous failure of a containment vessel filled with liquefied gas. Even though catastrophical vessel failure is a rare event, it is considered to be a major technological hazard. Modeling the initial phase of depressurisation and vaporization of the contents is an essential step for the subsequent analysis of the spread and dispersion of the materials liberated. There is only limited understanding of this inertial expansion stage of the superheated liquid, before gravity and atmospheric turbulence begin to dominate the expansion. This work aims at a better understanding of the vaporization process and to supply more precise source-term data. It is also intended to provide knowledge for the prediction of the behavior of large-scale releases by the investigation of boiling on a small scale. Release experiments with butane, propane, R-134a and water were conducted. The vaporization of liquids that became superheated by sudden depressurisation was studied in nucleation-site-free glass receptacles. Several novel techniques for preventing undesired nucleation and for opening the test-section were developed. Releases from pipes and from a cylindrical geometry allowed both linear one-dimensional, and radial-front two-dimensional propagation to be investigated. Releases were made to atmospheric pressure over a range of superheats. It was found that, above a certain superheat temperature, the free surface of the metastable liquid rapidly broke up and ejected a high-velocity vapor/liquid stream. The zone of intense vaporization and liquid fragmentation proceeded as a front that advanced into the test fluids. No nucleation of bubbles in the bulk of the superheated liquid was observed. (author) figs., tabs., refs.

  1. Surface boiling of superheated liquid

    International Nuclear Information System (INIS)

    Reinke, P.

    1997-01-01

    A basic vaporization mechanism that possibly affects the qualitative and quantitative prediction of the consequences of accidental releases of hazardous superheated liquids was experimentally and analytically investigated. The studies are of relevance for the instantaneous failure of a containment vessel filled with liquefied gas. Even though catastrophical vessel failure is a rare event, it is considered to be a major technological hazard. Modeling the initial phase of depressurisation and vaporization of the contents is an essential step for the subsequent analysis of the spread and dispersion of the materials liberated. There is only limited understanding of this inertial expansion stage of the superheated liquid, before gravity and atmospheric turbulence begin to dominate the expansion. This work aims at a better understanding of the vaporization process and to supply more precise source-term data. It is also intended to provide knowledge for the prediction of the behavior of large-scale releases by the investigation of boiling on a small scale. Release experiments with butane, propane, R-134a and water were conducted. The vaporization of liquids that became superheated by sudden depressurisation was studied in nucleation-site-free glass receptacles. Several novel techniques for preventing undesired nucleation and for opening the test-section were developed. Releases from pipes and from a cylindrical geometry allowed both linear one-dimensional, and radial-front two-dimensional propagation to be investigated. Releases were made to atmospheric pressure over a range of superheats. It was found that, above a certain superheat temperature, the free surface of the metastable liquid rapidly broke up and ejected a high-velocity vapor/liquid stream. The zone of intense vaporization and liquid fragmentation proceeded as a front that advanced into the test fluids. No nucleation of bubbles in the bulk of the superheated liquid was observed. (author) figs., tabs., refs

  2. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler...

  3. Solutions of corrosion Problems in advanced Technologies

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Karlsson, Asger

    1999-01-01

    Austenitic and ferritic steels were exposed in the superheater area of a straw-fired CHP plant. The specimens were exposed for 1400 hours at 450-600°C. The rate of corrosion was assessed based on unattacked metal remaining. The corrosion products and course of corrosion for the various steel types...

  4. Analysis of refrigerant mal-distribution

    DEFF Research Database (Denmark)

    Kærn, Martin Ryhl; Elmegaard, Brian

    2009-01-01

    to be two straight tubes. The refrigerant maldistribution is then induced to the evaporator by varying the vapor quality at the inlet to each tube and the air-flow across each tube. Finally it is shown that mal-distribution can be compensated by an intelligent distributor, that ensures equal superheat...

  5. Material efficiency: providing material services with less material production.

    Science.gov (United States)

    Allwood, Julian M; Ashby, Michael F; Gutowski, Timothy G; Worrell, Ernst

    2013-03-13

    Material efficiency, as discussed in this Meeting Issue, entails the pursuit of the technical strategies, business models, consumer preferences and policy instruments that would lead to a substantial reduction in the production of high-volume energy-intensive materials required to deliver human well-being. This paper, which introduces a Discussion Meeting Issue on the topic of material efficiency, aims to give an overview of current thinking on the topic, spanning environmental, engineering, economics, sociology and policy issues. The motivations for material efficiency include reducing energy demand, reducing the emissions and other environmental impacts of industry, and increasing national resource security. There are many technical strategies that might bring it about, and these could mainly be implemented today if preferred by customers or producers. However, current economic structures favour the substitution of material for labour, and consumer preferences for material consumption appear to continue even beyond the point at which increased consumption provides any increase in well-being. Therefore, policy will be required to stimulate material efficiency. A theoretically ideal policy measure, such as a carbon price, would internalize the externality of emissions associated with material production, and thus motivate change directly. However, implementation of such a measure has proved elusive, and instead the adjustment of existing government purchasing policies or existing regulations-- for instance to do with building design, planning or vehicle standards--is likely to have a more immediate effect.

  6. Quantitative analysis of microstructure deformation in creep fenomena of ferritic SA-213 T22 and austenitic SA-213 TP304H material

    Science.gov (United States)

    Mulyana, Cukup; Taufik, Ahmad; Gunawan, Agus Yodi; Siregar, Rustam Efendi

    2013-09-01

    The failure of critical component of fossil fired power plant that operated in creep range (high stress, high temperature and in the long term) depends on its microstructure characteristics. Ferritic low carbon steel (2.25Cr-1Mo) and Austenitic stainless alloy (18Cr-8Ni) are used as a boiler tube in the secondary superheater outlet header to deliver steam before entering the turbin. The tube failure is occurred in a form of rupture, resulting trip that disrupts the continuity of the electrical generation. The research in quantification of the microstructure deformation has been done in predicting the remaining life of the tube through interrupted accelerated creep test. For Austenitic Stainless Alloy (18Cr-8Ni), creep test was done in 550°C with the stress 424.5 MPa and for Ferritic Low Carbon Steel (2.25Cr-1Mo) in 570°C with the stress 189 MPa. The interrupted accelerated creep test was done by stopping the observation in condition 60%, 70%, 80% and 90% of remaining life, the creep test fracture was done before. Then the micro hardness test, photo micro, SEM and EDS were obtained from those samples. Refer to ASTM E122, microstructure parameters were calculated. The results indicated that there are a consistency of decreasing their grain diameters, increasing their grain size numbers, micro hardness, and the length of crack or void number per unit area with the decreasing of remaining life. While morphology of grain (stated in parameter α=LV/LH) relatively constant for austenitic. However, for ferritic the change of morphology revealed significantly. Fracture mode propagation of ferritic material is growth with voids transgranular and intergranular crack, and for austenitic material the fracture growth with intergranular creep fracture void and wedge crack. In this research, it was proposed a formulation of mathematical model for creep behavior corresponding their curve fitting resulted for the primary, secondary and tertiary in accelerated creep test. In

  7. Maldistribution in air-water heat pump evaporators. Part 2: Economic analysis of counteracting technologies

    DEFF Research Database (Denmark)

    Mader, Gunda; Palm, Björn; Elmegaard, Brian

    2015-01-01

    maldistribution,high electricity prices, and colder climate. Investment in the individual superheat controltechnology, however, can be quickly amortized in many scenarios. For the warmer climatezone with a small number of operating hours counteracting of maldistribution does notpay off under the used economic...... assumptions.© 2014 Elsevier Ltd and IIR. All rights reserved....

  8. In-situ corrosion investigation at Masnedø CHP plant - a straw-fired power plant

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Karlsson, Asger

    1999-01-01

    Various austenitic and ferritic steels were exposed on a water-cooled probe in the superheater area of a straw-fired CHP plant. The temperature of the probe ranged from 450-600°C and the period of exposure was 1400 hours. The rate of corrosion was assessed based on unattacked metal remaining...

  9. Commentary: The Materials Project: A materials genome approach to accelerating materials innovation

    Directory of Open Access Journals (Sweden)

    Anubhav Jain

    2013-07-01

    Full Text Available Accelerating the discovery of advanced materials is essential for human welfare and sustainable, clean energy. In this paper, we introduce the Materials Project (www.materialsproject.org, a core program of the Materials Genome Initiative that uses high-throughput computing to uncover the properties of all known inorganic materials. This open dataset can be accessed through multiple channels for both interactive exploration and data mining. The Materials Project also seeks to create open-source platforms for developing robust, sophisticated materials analyses. Future efforts will enable users to perform ‘‘rapid-prototyping’’ of new materials in silico, and provide researchers with new avenues for cost-effective, data-driven materials design.

  10. Computational Materials Science | Materials Science | NREL

    Science.gov (United States)

    Computational Materials Science Computational Materials Science An image of interconnecting, sphere science capabilities span many research fields and interests. Electronic, Optical, and Transport Properties of Photovoltaic Materials Material properties and defect physics of Si, CdTe, III-V, CIGS, CZTS

  11. Materials Discovery | Materials Science | NREL

    Science.gov (United States)

    Discovery Materials Discovery Images of red and yellow particles NREL's research in materials characterization of sample by incoming beam and measuring outgoing particles, with data being stored and analyzed Staff Scientist Dr. Zakutayev specializes in design of novel semiconductor materials for energy

  12. Materials 2014: a great success for materials sector

    International Nuclear Information System (INIS)

    Isnard, Olivier; Crepin, Jerome

    2014-01-01

    In this work are presented the summaries of the 19 symposiums presented at the conference: 'Materials 2014' and whose topics were: eco-materials, materials for energy storage and conversion, strategic materials, rare elements and recycling, surfaces functionalization and physico-chemical characterization, interfaces and coatings, corrosion, aging, durability, damage mechanical behaviours, disordered materials, glasses and their functionalization, materials and health, functional materials, porous, granular and with a high surface area materials, nano-materials, nano-structured systems, assembling processes, carbonaceous materials, great instruments and studies of materials, materials in severe conditions, powder forming processes, metallic materials and structures lightening. (O.M.)

  13. Towards Materials Sustainability through Materials Stewardship

    Directory of Open Access Journals (Sweden)

    Christopher D. Taylor

    2016-10-01

    Full Text Available Materials sustainability requires a concerted change in philosophy across the entire materials lifecycle, orienting around the theme of materials stewardship. In this paper, we address the opportunities for improved materials conservation through dematerialization, durability, design for second life, and diversion of waste streams through industrial symbiosis.

  14. Investigation on steam oxidation behaviour of TP347H FG Part I Exposure at 256 bar

    DEFF Research Database (Denmark)

    Jianmin, J; Montgomery, Melanie; Larsen, OH

    2005-01-01

    with the aforementioned steel in coal-fired boilers and this paper focuses on the steam oxidation behaviour for specimens tested at various metal temperatures for exposure times of 7700, 23000 and 30000 hours as investigated by light optical and scanning electron microscopy. The oxide present on the specimens is a duplex......The stainless steel TP347H FG is a candidate material for the final stage tubing of superheater and reheater sections of ultra supercritical boilers operated at steam temperatures up to 620C in the mild corrosion environments of coal-firing. A series of field tests has been conducted...... oxide, where the outer layer consists of two sub-layers, an iron oxide layer and an iron-nickel oxide layer; the inner layer is chromium rich chromium-iron-nickel oxide. Microstructure examination showed that for all these samples the varying grain size of subsurface metal affected the oxide thickness...

  15. The effect of Co-firing with Straw and Coal on High Temperature Corrosion

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Frandsen, Flemming; Larsen, OH

    2001-01-01

    As a part of ELSAMS development programme into alternative energy sources, various concepts of straw-firing have been investigated. This paper concerns co-firing of straw with coal to reduce the corrosion rate observed in straw-fired power plants. Co-firing with coal reduces the amount of potassium......: a) the exposure of metal rings on water/air cooled probes, and b) the exposure of a range of materials built into the existing superheaters. A range of austenitic and ferritic steels was exposed in the steam temperature region of 520-580°C. The flue gas temperature ranged from 925-1100°C....... The corrosion products for the various steel types were investigated using light optical and scanning electron microscopy. Corrosion mechanisms for the austenitic and ferritic steels are presented. These are discussed in relation to temperature and deposit composition. Co-firing with coal has removed potassium...

  16. Application of an empirical model in CFD simulations to predict the local high temperature corrosion potential in biomass fired boilers

    International Nuclear Information System (INIS)

    Gruber, Thomas; Scharler, Robert; Obernberger, Ingwald

    2015-01-01

    To gain reliable data for the development of an empirical model for the prediction of the local high temperature corrosion potential in biomass fired boilers, online corrosion probe measurements have been carried out. The measurements have been performed in a specially designed fixed bed/drop tube reactor in order to simulate a superheater boiler tube under well-controlled conditions. The investigated boiler steel 13CrMo4-5 is commonly used as steel for superheater tube bundles in biomass fired boilers. Within the test runs the flue gas temperature at the corrosion probe has been varied between 625 °C and 880 °C, while the steel temperature has been varied between 450 °C and 550 °C to simulate typical current and future live steam temperatures of biomass fired steam boilers. To investigate the dependence on the flue gas velocity, variations from 2 m·s −1 to 8 m·s −1 have been considered. The empirical model developed fits the measured data sufficiently well. Therefore, the model has been applied within a Computational Fluid Dynamics (CFD) simulation of flue gas flow and heat transfer to estimate the local corrosion potential of a wood chips fired 38 MW steam boiler. Additionally to the actual state analysis two further simulations have been carried out to investigate the influence of enhanced steam temperatures and a change of the flow direction of the final superheater tube bundle from parallel to counter-flow on the local corrosion potential. - Highlights: • Online corrosion probe measurements in a fixed bed/drop tube reactor. • Development of an empirical corrosion model. • Application of the model in a CFD simulation of flow and heat transfer. • Variation of boundary conditions and their effects on the corrosion potential

  17. Brazing of special metallic materials and material combinations using a special material

    International Nuclear Information System (INIS)

    Lison, R.

    1981-01-01

    The special materials include metals of groups IVa, Va and VIa of the periodic tables and their alloys. Their particular properties have won them applications in many highly specialized industries. For these materials to be used, mastery of thermal joining methods appropriate to their characteristics is necessary. High-temperature brazing is one such method for joining special materials. This paper presents variants of this technique suitable for each individual special material. Compatibility tests between various brazing metals and various special materials have been carried out by simulating the temperature/time cycle involved in brazing procedures. Special materials are relatively expensive, and their special properties are not required at every point in a structure: elsewhere they can be replaced by a different special material or by other metals or alloys. This means that joints must be made between two special materials or between a special material and a conventional material. When certain conditions are fulfilled, such joins can be made by high-temperature brazing. This paper also shows the extent to which the geometry of the join determines the choice of process. Example of applications are also given. (orig.)

  18. Corrosivity of hot flue gases in the fluidized bed combustion of recovered waste wood

    Energy Technology Data Exchange (ETDEWEB)

    Enestam, S.

    2011-07-01

    In recent years, recovered waste wood has become a fuel of interest due to its green energy benefits and low price compared to virgin wood-based fuels. However, waste wood is often contaminated with paint, plastic, and metal components, producing concentrations of heavy metals such as zinc and lead, chlorine, sodium, and sometimes sulphur that are elevated relative to those in virgin wood. In several cases, boilers burning waste wood have experienced increased fouling and corrosion of furnace walls, superheaters, and economizers, problems associated with chlorine, zinc, lead, and alkali metals in the deposits. The location of the deposits and the corrosion as well as the composition of the deposits vary with the fuel composition, boiler design, combustion parameters, flue gas temperature, and material temperature. Experience gained from the operation of biofuel and waste boilers shows that corrosion damage can be reduced, or even avoided, by the selection of optimum materials or for heat exchanger surfaces, by the use of fuel mixtures or additives that decrease the corrosivity of the combustion environment, by the placement of superheaters in a less corrosive environment, and by adjusting the steam parameters. Finding the right solutions for boilers burning RWW requires a thorough understanding of the whole process, including the fuel fed into the boiler, the combustion atmosphere, the corrosivity of the flue gas and the deposits, and the corrosion resistance of different boiler materials under the prevailing conditions. The objective of this work was to shed more light on the combustion environment in bubbling fluidized bed boilers burning RWW and thus increase knowledge about the corrosivity of zinc- and lead-rich deposits formed during the combustion of RWW, with the final goal of developing a corrosion prediction tool for use in the design of boilers for RWW combustion. With such a tool, it would be possible to optimize boiler design and material selection with

  19. Evaluation of onset of nucleate boiling models

    Energy Technology Data Exchange (ETDEWEB)

    Huang, LiDong [Heat Transfer Research, Inc., College Station, TX (United States)], e-mail: lh@htri.net

    2009-07-01

    This article discusses available models and correlations for predicting the required heat flux or wall superheat for the Onset of Nucleate Boiling (ONB) on plain surfaces. It reviews ONB data in the open literature and discusses the continuing efforts of Heat Transfer Research, Inc. in this area. Our ONB database contains ten individual sources for ten test fluids and a wide range of operating conditions for different geometries, e.g., tube side and shell side flow boiling and falling film evaporation. The article also evaluates literature models and correlations based on the data: no single model in the open literature predicts all data well. The prediction uncertainty is especially higher in vacuum conditions. Surface roughness is another critical criterion in determining which model should be used. However, most models do not directly account for surface roughness, and most investigators do not provide surface roughness information in their published findings. Additional experimental research is needed to improve confidence in predicting the required wall superheats for nucleation boiling for engineering design purposes. (author)

  20. Evaluation of onset of nucleate boiling models

    International Nuclear Information System (INIS)

    Huang, LiDong

    2009-01-01

    This article discusses available models and correlations for predicting the required heat flux or wall superheat for the Onset of Nucleate Boiling (ONB) on plain surfaces. It reviews ONB data in the open literature and discusses the continuing efforts of Heat Transfer Research, Inc. in this area. Our ONB database contains ten individual sources for ten test fluids and a wide range of operating conditions for different geometries, e.g., tube side and shell side flow boiling and falling film evaporation. The article also evaluates literature models and correlations based on the data: no single model in the open literature predicts all data well. The prediction uncertainty is especially higher in vacuum conditions. Surface roughness is another critical criterion in determining which model should be used. However, most models do not directly account for surface roughness, and most investigators do not provide surface roughness information in their published findings. Additional experimental research is needed to improve confidence in predicting the required wall superheats for nucleation boiling for engineering design purposes. (author)

  1. A study of the dispersed flow interfacial heat transfer model of RELAP5/MOD2.5 and RELAP5/MOD3

    Energy Technology Data Exchange (ETDEWEB)

    Andreani, M. [Swiss Federal Institute of Technology, Zurich (Switzerland); Analytis, G.T.; Aksan, S.N. [Paul Scherrer Institute, Villigen (Switzerland)

    1995-09-01

    The model of interfacial heat transfer for the dispersed flow regime used in the RELAP5 computer codes is investigated in the present paper. Short-transient calculations of two low flooding rate tube reflooding experiments have been performed, where the hydraulic conditions and the heat input to the vapour in the post-dryout region were controlled for the predetermined position of the quench front. Both RELAP5/MOD2.5 and RELAP5/MOD3 substantially underpredicted the exit vapour temperature. The mass flow rate and quality, however, were correct and the heat input to the vapour was larger than the actual one. As the vapour superheat at the tube exit depends on the balance between the heat input from the wall and the heat exchange with the droplets, the discrepancy between the calculated and the measured exit vapour temperature suggested that the inability of both codes to predict the vapour superheat in the dispersed flow region is due to the overprediction of the interfacial heat transfer rate.

  2. Increasing flexibility of coal power plant by control system modifications

    Directory of Open Access Journals (Sweden)

    Marušić Ante

    2016-01-01

    Full Text Available Expanding implementation of intermittent renewable energy sources has already started to change the role of thermal power plants in energy systems across Europe. Traditionally base load plants are now forced to operate as peaking plants. A familiar transition in upcoming years is expected in Croatia and coal power plant operators are preparing accordingly. To evaluate cycling capabilities and control system operation for flexible operation of selected 210 MW coal plant, series of tests with different load gradients were performed and results were thoroughly analyzed. Two possible “bottlenecks” are identified, thermal stress in superheater header, and achievable ramping rate considering operational limitations of coal feeders, firing system and evaporator dynamics. Several unexpected readings were observed, usually caused by malfunctioning sensors and equipment, resulting in unexpected oscillations of superheated steam temperature. Based on superheater geometry and experimental data, maximal steam temperature gradient during ramping was evaluated. Since thermal stress was well inside the safety margins, the simulation model of the whole boiler was used to evaluate achievable ramping on electric side.

  3. Materials Informatics: Statistical Modeling in Material Science.

    Science.gov (United States)

    Yosipof, Abraham; Shimanovich, Klimentiy; Senderowitz, Hanoch

    2016-12-01

    Material informatics is engaged with the application of informatic principles to materials science in order to assist in the discovery and development of new materials. Central to the field is the application of data mining techniques and in particular machine learning approaches, often referred to as Quantitative Structure Activity Relationship (QSAR) modeling, to derive predictive models for a variety of materials-related "activities". Such models can accelerate the development of new materials with favorable properties and provide insight into the factors governing these properties. Here we provide a comparison between medicinal chemistry/drug design and materials-related QSAR modeling and highlight the importance of developing new, materials-specific descriptors. We survey some of the most recent QSAR models developed in materials science with focus on energetic materials and on solar cells. Finally we present new examples of material-informatic analyses of solar cells libraries produced from metal oxides using combinatorial material synthesis. Different analyses lead to interesting physical insights as well as to the design of new cells with potentially improved photovoltaic parameters. © 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  4. Gas storage materials, including hydrogen storage materials

    Science.gov (United States)

    Mohtadi, Rana F; Wicks, George G; Heung, Leung K; Nakamura, Kenji

    2013-02-19

    A material for the storage and release of gases comprises a plurality of hollow elements, each hollow element comprising a porous wall enclosing an interior cavity, the interior cavity including structures of a solid-state storage material. In particular examples, the storage material is a hydrogen storage material such as a solid state hydride. An improved method for forming such materials includes the solution diffusion of a storage material solution through a porous wall of a hollow element into an interior cavity.

  5. Method and apparatus for thermal power generation

    International Nuclear Information System (INIS)

    Mangus, J.D.

    1979-01-01

    A method is described for power generation from a recirculating superheat-reheat circuit with multiple expansion stages which alleviates complex control systems and minimizes thermal cycling of system components, particularly the reheater. The invention includes preheating cold reheat fluid from the first expansion stage prior to its entering the reheater with fluid from the evaporator or drum component

  6. Field test results for steam oxidation of TP347H FG - growth of inner oxide

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Jianmin, Jia; Larsen, OH

    2005-01-01

    A series of field tests have been conducted with TP347H FG in test superheater loops in coal-fired and biomass fired boilers of steam pressure 256 and 91 bar respectively. The exposure times are from 3,500 to 30,000 hours and the temperature range is from 450-630¢XC. The morphology, composition...

  7. Materials, critical materials and clean-energy technologies

    Science.gov (United States)

    Eggert, R.

    2017-07-01

    Modern engineered materials, components and systems depend on raw materials whose properties provide essential functionality to these technologies. Some of these raw materials are subject to supply-chain risks, and such materials are known as critical materials. This paper reviews corporate, national and world perspectives on material criticality. It then narrows its focus to studies that assess "what is critical" to clean-energy technologies. The focus on supply-chain risks is not meant to be alarmist but rather to encourage attention to monitoring these risks and pursuing technological innovation to mitigate the risks.

  8. Material Science

    Energy Technology Data Exchange (ETDEWEB)

    Won, Dong Yeon; Kim, Heung

    1987-08-15

    This book introduces material science, which includes key of a high-tech industry, new materials of dream like new metal material and semiconductor, classification of materials, microstructure of materials and characteristic. It mentions magic new materials such as shape memory alloy, fine ceramics, engineering fine ceramics, electronic ceramics, engineering plastic, glass, silicone conductor, optical fiber mixed materials and integrated circuit, challenge for new material and development of new materials.

  9. Material Science

    International Nuclear Information System (INIS)

    Won, Dong Yeon; Kim, Heung

    1987-08-01

    This book introduces material science, which includes key of a high-tech industry, new materials of dream like new metal material and semiconductor, classification of materials, microstructure of materials and characteristic. It mentions magic new materials such as shape memory alloy, fine ceramics, engineering fine ceramics, electronic ceramics, engineering plastic, glass, silicone conductor, optical fiber mixed materials and integrated circuit, challenge for new material and development of new materials.

  10. Materials, critical materials and clean-energy technologies

    Directory of Open Access Journals (Sweden)

    Eggert R.

    2017-01-01

    Full Text Available Modern engineered materials, components and systems depend on raw materials whose properties provide essential functionality to these technologies. Some of these raw materials are subject to supply-chain risks, and such materials are known as critical materials. This paper reviews corporate, national and world perspectives on material criticality. It then narrows its focus to studies that assess “what is critical” to clean-energy technologies. The focus on supply-chain risks is not meant to be alarmist but rather to encourage attention to monitoring these risks and pursuing technological innovation to mitigate the risks.

  11. Symbiotic stars

    Science.gov (United States)

    Kafatos, M.; Michalitsianos, A. G.

    1984-01-01

    The physical characteristics of symbiotic star systems are discussed, based on a review of recent observational data. A model of a symbiotic star system is presented which illustrates how a cool red-giant star is embedded in a nebula whose atoms are ionized by the energetic radiation from its hot compact companion. UV outbursts from symbiotic systems are explained by two principal models: an accretion-disk-outburst model which describes how material expelled from the tenuous envelope of the red giant forms an inwardly-spiralling disk around the hot companion, and a thermonuclear-outburst model in which the companion is specifically a white dwarf which superheats the material expelled from the red giant to the point where thermonuclear reactions occur and radiation is emitted. It is suspected that the evolutionary course of binary systems is predetermined by the initial mass and angular momentum of the gas cloud within which binary stars are born. Since red giants and Mira variables are thought to be stars with a mass of one or two solar mass, it is believed that the original cloud from which a symbiotic system is formed can consist of no more than a few solar masses of gas.

  12. Novel Nanocrystalline Intermetallic Coatings for Metal Alloys in Coal-fired Environments

    Energy Technology Data Exchange (ETDEWEB)

    Z. Zak Fang; H. Y. Sohn

    2009-08-31

    Intermetallic coatings (iron aluminide and nickel aluminide) were prepared by a novel reaction process. In the process, the aluminide coating is formed by an in-situ reaction between the aluminum powder fed through a plasma transferred arc (PTA) torch and the metal substrate (steel or Ni-base alloy). Subjected to the high temperature within an argon plasma zone, aluminum powder and the surface of the substrate melt and react to form the aluminide coatings. The prepared coatings were found to be aluminide phases that are porosity-free and metallurgically bonded to the substrate. The coatings also exhibit excellent high-temperature corrosion resistance under the conditions which simulate the steam-side and fire-side environments in coal-fired boilers. It is expected that the principle demonstrated in this process can be applied to the preparation of other intermetallic and alloy coatings.

  13. Photorefractive Materials and Their Applications 2 Materials

    CERN Document Server

    Günter, Peter

    2007-01-01

    Photorefractive Materials and Their Applications 2: Materials is the second of three volumes within the Springer Series in Optical Sciences. The book gives a comprehensive review of the most important photorefractive materials and discusses the physical properties of organic and inorganic crystals as well as poled polymers. In this volume, photorefractive effects have been investigated at wavelengths covering the UV, visible and near infrared. Researchers in the field and graduate students of solid-state physics and engineering will gain a thorough understanding of the properties of materials in photorefractive applications. The other two volumes are: Photorefractive Materials and Their Applications 1: Basic Effects. Photorefractive Materials and Their Applications 3: Applications.

  14. Materials Characterization and Microelectronic Implementation of Metal-insulator Transition Materials and Phase Change Materials

    Science.gov (United States)

    2015-03-26

    materials like crystalline semiconductors, graphene , and composites, the materials discussed here could have a significant impact. This thesis investigates...diagnosis [124], crystallinity of pharmaceutical materials [125], materials diagnosis for restoration of paintings [126], and materials research [127...temperature dots and paint were placed on samples on the substrate. Temperature dots are typically used in the transportation of goods such as food in order

  15. Reference material systems: a sourcebook for material assessment

    Energy Technology Data Exchange (ETDEWEB)

    Bhagat, N. (ed.)

    1976-12-01

    A reference set of data related to material systems and a framework for carrying out the material technologies assessment are presented. While the bulk of renewables have been considered in this report, the nonrenewable materials dealt with here include structural materials only, such as steel, aluminum, cement and concrete, and bricks. The complete data set is supposed to include material flows, energy requirements, capital and labor inputs, and environmental effects for each process that a resource must go through to become a useful material for an end use. Although effort has been made to obtain as much information as possible, considerable gaps in data, apparent throughout this report, could not be avoided. A new material technology can be evaluated by substituting that technology for appropriate elements of the reference materials system and calculating the net change in material resource, energy, capital and labor requirements, and environmental impacts. This combination of information thus serves as a means of evaluating the potential benefits to be gained by research in various material technologies.

  16. Chromium Enrichment on P11 Ferritic Steel by Pack Cementation

    Directory of Open Access Journals (Sweden)

    Fauzi F. A.

    2016-01-01

    Full Text Available The future thermal power plant is expected to operate at higher temperature to improve its efficiency and to reduce greenhouse gas emission. This target requires better corrosion properties of ferritic steels, which commonly used as materials for superheater and reheater of boiler tubes. In this work, chromium enrichment on the surface of ferritic steel is studied. The deposited chromium is expected to become a reservoir for the formation of chromia protective layer. Chromium was deposited on the substrate of steel by pack cementation process for two hours at the temperature of 850ºC, 950ºC and 1050ºC, respectively. XRD analysis indicated that chromium was successfully deposited at all temperatures. Somehow, SEM cross sectional image showed that continuous layer of chromium was not continuously formed at 850oC. Therefore, this research clarify that chromium enrichment by pack cementation may be conducted at the temperature above 950°C.

  17. Construction and commissioning of the Hinkley Point 'B' and Hunterston 'B' boilers

    International Nuclear Information System (INIS)

    White, D.C.; Holmes, R.L.

    1977-01-01

    Prior to construction and erection of the reactor boiler units, within the concrete pressure vessel, the units were received from the manufacturing works, and stored in clean and humidity controlled conditions. Because of the loading facilities into the reactor pressure vessel, a very precise erection procedure had to be adhered to. The activities associated with construction of feedwater inlet, superheater steam, and reheated steam inlet and outlet penetrations had to be programmed accordingly. By the very nature of the work load, the time scale involved, and the prime need to maintain the boiler unit materials free of deterioration from atmospheric corrosion after erection, early commissioning of storage systems were implemented; providing wet or dry storage conditions as dictated by the two Generating Boards. Pre-operational commissioning also covered the work of setting up all the steam and water controls, isolating valve systems and the automatic and sequence equipment associated with the feed water controls which are a major design feature of the once through boiler operation. (author)

  18. Solidification structure and abrasion resistance of high chromium white irons

    Science.gov (United States)

    Doğan, Ö. N.; Hawk, J. A.; Laird, G.

    1997-06-01

    Superior abrasive wear resistance, combined with relatively low production costs, makes high Cr white cast irons (WCIs) particularly attractive for applications in the grinding, milling, and pumping apparatus used to process hard materials. Hypoeutectic, eutectic, and hypereutectic cast iron compositions, containing either 15 or 26 wt pct chromium, were studied with respect to the macrostructural transitions of the castings, solidification paths, and resulting microstructures when poured with varying superheats. Completely equiaxed macrostructures were produced in thick section castings with slightly hypereutectic compositions. High-stress abrasive wear tests were then performed on the various alloys to examine the influence of both macrostructure and microstructure on wear resistance. Results indicated that the alloys with a primarily austenitic matrix had a higher abrasion resistance than similar alloys with a pearlitic/bainitic matrix. Improvement in abrasion resistance was partially attributed to the ability of the austenite to transform to martensite at the wear surface during the abrasion process.

  19. Creep-Rupture Behavior of Ni-Based Alloy Tube Bends for A-USC Boilers

    Science.gov (United States)

    Shingledecker, John

    Advanced ultrasupercritical (A-USC) boiler designs will require the use of nickel-based alloys for superheaters and reheaters and thus tube bending will be required. The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code Section II PG-19 limits the amount of cold-strain for boiler tube bends for austenitic materials. In this summary and analysis of research conducted to date, a number of candidate nickel-based A-USC alloys were evaluated. These alloys include alloy 230, alloy 617, and Inconel 740/740H. Uniaxial creep and novel structural tests and corresponding post-test analysis, which included physical measurements, simplified analytical analysis, and detailed microscopy, showed that different damage mechanisms may operate based on test conditions, alloy, and cold-strain levels. Overall, creep strength and ductility were reduced in all the alloys, but the degree of degradation varied substantially. The results support the current cold-strain limits now incorporated in ASME for these alloys for long-term A-USC boiler service.

  20. Modeling Non-Linear Material Properties in Composite Materials

    Science.gov (United States)

    2016-06-28

    Technical Report ARWSB-TR-16013 MODELING NON-LINEAR MATERIAL PROPERTIES IN COMPOSITE MATERIALS Michael F. Macri Andrew G...REPORT TYPE Technical 3. DATES COVERED (From - To) 4. TITLE AND SUBTITLE MODELING NON-LINEAR MATERIAL PROPERTIES IN COMPOSITE MATERIALS ...systems are increasingly incorporating composite materials into their design. Many of these systems subject the composites to environmental conditions

  1. Materialism.

    Science.gov (United States)

    Melnyk, Andrew

    2012-05-01

    Materialism is nearly universally assumed by cognitive scientists. Intuitively, materialism says that a person's mental states are nothing over and above his or her material states, while dualism denies this. Philosophers have introduced concepts (e.g., realization and supervenience) to assist in formulating the theses of materialism and dualism with more precision, and distinguished among importantly different versions of each view (e.g., eliminative materialism, substance dualism, and emergentism). They have also clarified the logic of arguments that use empirical findings to support materialism. Finally, they have devised various objections to materialism, objections that therefore serve also as arguments for dualism. These objections typically center around two features of mental states that materialism has had trouble in accommodating. The first feature is intentionality, the property of representing, or being about, objects, properties, and states of affairs external to the mental states. The second feature is phenomenal consciousness, the property possessed by many mental states of there being something it is like for the subject of the mental state to be in that mental state. WIREs Cogn Sci 2012, 3:281-292. doi: 10.1002/wcs.1174 For further resources related to this article, please visit the WIREs website. Copyright © 2012 John Wiley & Sons, Ltd.

  2. HANFORD WASTE TANK BUMP ACCIDENT & CONSEQUENCE ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    MEACHAM, J.E.

    2005-02-22

    Postulated physical scenarios leading to tank bumps were examined. A combination of a substantial supernatant layer depth, supernatant temperatures close to saturation, and high sludge temperatures are required for a tank bump to occur. Scenarios postulated at various times for sludge layers lacking substantial supernatant, such as superheat within the layer and fumarole formation leading to a bump were ruled out.

  3. 46 CFR 61.05-20 - Boiler safety valves.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a drum, superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10. [CGD 95-028...

  4. High Temperature Materials Characterization and Advanced Materials Development

    International Nuclear Information System (INIS)

    Ryu, Woo Seog; Kim, D. H.; Kim, S. H.

    2007-06-01

    The project has been carried out for 2 years in stage III in order to achieve the final goals of performance verification of the developed materials, after successful development of the advanced high temperature material technologies for 3 years in Stage II. The mechanical and thermal properties of the advanced materials, which were developed during Stage II, were evaluated at high temperatures, and the modification of the advanced materials were performed. Moreover, a database management system was established using user-friendly knowledge-base scheme to complete the integrated-information material database in KAERI material division

  5. Slag characterization and removal using pulse detonation for coal gasification. Quarterly research report, January 1, 1996--March 31, 1996

    Energy Technology Data Exchange (ETDEWEB)

    Huque, Z.; Mei, D.; Biney, P.O.; Zhou, J.

    1996-03-25

    Microbeam Technologies Incorporated (MTI) is working with Prairie View to develop and demonstrate a new method to remove deposits from coal-fired utility boilers. MTI is providing background information on fuel properties, ash formation, ash deposition, and ash removal. In addition, MTI is providing deposits collected from a full scale utility boilers. Ash deposits on fireside heat exchange surfaces of power plants significantly decrease plant efficiency and are aggravated by variability in coal quality. Deposit formation is related to coal quality (chemical and physical characteristics of the inorganic material), system operating conditions, and system design. Variations in coal quality can significantly influence ash deposition on heat transfer surfaces resulting in decreased plant performance and availability. Ash accumulations on heat transfer surfaces require annual or semi-annual shutdowns for cleaning which result in cleaning costs and lost revenues from being off-line. In addition, maintaining slag flow in wet bottom boilers and cyclone-fired boilers can require co-firing of other fuels and outages to remove frozen slag resulting in decreased efficiency and availability. During this reporting period MTI performed analysis of deposits collected from full-scale utility boilers. Deposit samples were obtained from Basin Electric and from Northern States Power (NSP). The analyses were conducted using scanning electron microscopy/microprobe techniques as described in the past quarterly report. The chemical and physical properties of the deposits were determined. The results for sample collected from NSP`s Riverside plant are reported here.

  6. The first word in material control is material

    International Nuclear Information System (INIS)

    Martin, H.R.; Wilkey, D.D.

    1989-01-01

    Material control has tended to rely on containment and access control, augmented by physical inventories, to meet the material control and accounting (MC ampersand A) goals of detecting theft/diversion and providing assurance that all nuclear material (NM) is present. Such systems have significant deficiencies. Material containment strategies are generally based on protection provided at boundaries around the NM and rely on alarms at the boundary for detection of theft/diversion. Assurance that all NM is present requires a negative inference based on the absence of alarms. Additionally, design of effective boundary protection systems requires that the designer be able to anticipate and provide protection for all scenarios that the insider adversary might utilize in removing material from the facility. Access control is an administrative system that cannot protect against malevolent actions by insiders authorized to access the material. Inventories may not provide timely detection of theft/diversion, and the sensitivity of detection depends on the magnitude of the variance of the inventory difference. More effective material control is provided for both material in storage and in process by a material-oriented system designed to detect abnormal events involving NM. Abnormal events are defined as any unauthorized activity involving NM, whether accidental or deliberate, and are assessed to determine the cause of the discrepancy. The designs of material-oriented control systems vary greatly, depending on the operations involved; however, a model system would include the use of process monitoring data for material control and automated surveillance of material in storage

  7. Materials Analysis and Modeling of Underfill Materials.

    Energy Technology Data Exchange (ETDEWEB)

    Wyatt, Nicholas B [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Chambers, Robert S. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-08-01

    The thermal-mechanical properties of three potential underfill candidate materials for PBGA applications are characterized and reported. Two of the materials are a formulations developed at Sandia for underfill applications while the third is a commercial product that utilizes a snap-cure chemistry to drastically reduce cure time. Viscoelastic models were calibrated and fit using the property data collected for one of the Sandia formulated materials. Along with the thermal-mechanical analyses performed, a series of simple bi-material strip tests were conducted to comparatively analyze the relative effects of cure and thermal shrinkage amongst the materials under consideration. Finally, current knowledge gaps as well as questions arising from the present study are identified and a path forward presented.

  8. Materials Chemistry

    CERN Document Server

    Fahlman, Bradley D

    2011-01-01

    The 2nd edition of Materials Chemistry builds on the strengths that were recognized by a 2008 Textbook Excellence Award from the Text and Academic Authors Association (TAA). Materials Chemistry addresses inorganic-, organic-, and nano-based materials from a structure vs. property treatment, providing a suitable breadth and depth coverage of the rapidly evolving materials field. The 2nd edition continues to offer innovative coverage and practical perspective throughout. After briefly defining materials chemistry and its history, seven chapters discuss solid-state chemistry, metals, semiconducting materials, organic "soft" materials, nanomaterials, and materials characterization. All chapters have been thoroughly updated and expanded with, for example, new sections on ‘soft lithographic’ patterning, ‘click chemistry’ polymerization, nanotoxicity, graphene, as well as many biomaterials applications. The polymer and ‘soft’ materials chapter represents the largest expansion for the 2nd edition. Each ch...

  9. Compressor Calorimeter Test of R-410A Alternative: R-32/134a Mixture Using a Scroll Compressor

    Energy Technology Data Exchange (ETDEWEB)

    Shrestha, Som S [ORNL; Sharma, Vishaldeep [ORNL; Abdelaziz, Omar [ORNL

    2014-02-01

    As a contribution to the AHRI Low-GWP Alternative Refrigerants Evaluation Program (AREP), this study compares the performance of lower-GWP alternative refrigerant R-32 + R-134a mixture, to that of refrigerant R-410A (baseline) in a scroll compressor designed for air-conditioning and heat pump applications. These comparisons were carried out via compressor calorimeter tests performed on a compressor designed for refrigerant R-410A and having a nominal rated capacity of 21,300 Btu/hr. Tests were conducted over a suction dew point temperature range of 10 F to 55 F in 5 F increments and a discharge dew point temperature range of 70 F to 140 F in 10 F increments. All the tests were performed with 20 F superheat, 40 F superheat, and 65 F suction temperature. A liquid subcooling level of 15 F was maintained for all the test conditions. The tests showed that the discharge temperature of the alternative refrigerant was higher than that of R-410A at all test conditions. Also, the energy efficiency ratio (EER) and cooling capacity of compressor using the alternative refrigerant were slightly lower in comparison to that of R-410A.

  10. Thermodynamic performance optimization of a combined power/cooling cycle

    International Nuclear Information System (INIS)

    Pouraghaie, M.; Atashkari, K.; Besarati, S.M.; Nariman-zadeh, N.

    2010-01-01

    A combined thermal power and cooling cycle has already been proposed in which thermal energy is used to produce work and to generate a sub-ambient temperature stream that is suitable for cooling applications. The cycle uses ammonia-water mixture as working fluid and is a combination of a Rankine cycle and absorption cycle. The very high ammonia vapor concentration, exiting turbine under certain operating conditions, can provide power output as well as refrigeration. In this paper, the goal is to employ multi-objective algorithms for Pareto approach optimization of thermodynamic performance of the cycle. It has been carried out by varying the selected design variables, namely, turbine inlet pressure (P h ), superheater temperature (T superheat ) and condenser temperature (T condensor ). The important conflicting thermodynamic objective functions that have been considered in this study are turbine work (w T ), cooling capacity (q cool ) and thermal efficiency (η th ) of the cycle. It is shown that some interesting and important relationships among optimal objective functions and decision variables involved in the combined cycle can be discovered consequently. Such important relationships as useful optimal design principles would have not been obtained without the use of a multi-objective optimization approach.

  11. Cybermaterials: materials by design and accelerated insertion of materials

    Science.gov (United States)

    Xiong, Wei; Olson, Gregory B.

    2016-02-01

    Cybermaterials innovation entails an integration of Materials by Design and accelerated insertion of materials (AIM), which transfers studio ideation into industrial manufacturing. By assembling a hierarchical architecture of integrated computational materials design (ICMD) based on materials genomic fundamental databases, the ICMD mechanistic design models accelerate innovation. We here review progress in the development of linkage models of the process-structure-property-performance paradigm, as well as related design accelerating tools. Extending the materials development capability based on phase-level structural control requires more fundamental investment at the level of the Materials Genome, with focus on improving applicable parametric design models and constructing high-quality databases. Future opportunities in materials genomic research serving both Materials by Design and AIM are addressed.

  12. Chemistry and melting characteristics of fireside deposits taken from boiler tubes in waste incinerators

    International Nuclear Information System (INIS)

    Otsuka, Nobuo

    2011-01-01

    Highlights: → We examine tube deposits taken from boilers of municipal solid waste incinerators. → Literature survey is done on the corrosion mechanism of tube steels. → Chemical analyses, X-ray diffraction, DSC, and corrosion test were conducted. → Melting behavior of salt constituents affected the corrosiveness of the deposits. - Abstract: Twenty-three tube deposits taken from seven heat-recovery boilers of municipal solid waste incinerators were examined by chemical analyses and X-ray diffraction. These deposits were measured by Differential Scanning Calorimeter (DSC) in N 2 to investigate their melting characteristics. Sixteen deposits were used to evaluate their corrosiveness to carbon steel by high-temperature corrosion test conducted at 400 o C for 20 h in 1500 ppm HCl - 300 ppm SO 2 - 7.5%O 2 - 7.5%CO 2 - 20%H 2 O - N 2 . Total heat of endothermic reactions of the deposits taking place between 200 and 400 o C can be related to the corrosion rate of carbon steel at 400 o C. Corrosion initiated at temperatures when the deposits started to melt, became severe when fused salt constituents increased, and alleviated when the majority of the deposits became fused. The corrosion can be interpreted as fused salt corrosion caused by chloride and sulfate salts.

  13. Alternate Materials In Design Of Radioactive Material Packages

    International Nuclear Information System (INIS)

    Blanton, P.; Eberl, K.

    2010-01-01

    This paper presents a summary of design and testing of material and composites for use in radioactive material packages. These materials provide thermal protection and provide structural integrity and energy absorption to the package during normal and hypothetical accident condition events as required by Title 10 Part 71 of the Code of Federal Regulations. Testing of packages comprising these materials is summarized.

  14. Expansion lyre-shaped tube

    International Nuclear Information System (INIS)

    Andro, Jean.

    1973-01-01

    The invention relates the expansion lyre-shaped tube portions formed in dudgeoned tubular bundles between two bottom plates. An expansion lyre comprises at least two sets of tubes of unequal lengths coplanar and symmetrical with respect to the main tube axis, with connecting portions between the tubes forming said sets. The invention applies to apparatus such as heat exchangers, heaters, superheaters or breeders [fr

  15. ANDRA - Referential Materials. Volume 1: Context and scope; Volume 2: Argillaceous materials; Volume 3: Cementitious materials; Volume 4: The corrosion of metallic materials

    International Nuclear Information System (INIS)

    2001-01-01

    This huge document gathers four volumes. The first volume presents some generalities about materials used in the storage of radioactive materials (definition, design principle, current choices and corresponding storage components, general properties of materials and functions of the corresponding storage components, physical and chemical solicitations experienced by materials in a storage), and the structure and content of the other documents. The second volume addresses argillaceous materials. It presents some generalities about these materials in the context of a deep geological storage, and about their design. It presents and comments the crystalline and chemical, and physical and chemical characteristics of swelling argillaceous materials and minerals, describes how these swelling argillaceous materials are shaped and set up, presents and comments physical properties (hydraulic, mechanical and thermal properties) of these materials, comments and discusses the modelling of the geo-chemical behaviour, and their behaviour in terms of containment and transport of radionuclides. The third volume addresses cementitious materials. It presents some generalities about these materials in the context of a deep geological storage, and about their definition and specifications. It presents some more detailed generalities (cement definition and composition, hydration, microstructure of hydrated cements, adjuvants), presents and comments their physical properties (fresh concrete structure and influence of composition, main aimed properties in the hardened status, transfer, mechanical, and thermal properties, shaping and setting up of these materials, technical solutions for hydraulic works). The fourth volume addresses the corrosion of metallic materials. It presents some generalities about these materials in the context of a deep geological storage of radioactive materials. It presents metallic materials and discusses their corrosion behaviour. It describes the peculiarities

  16. Experimental result of BWR post-CHF tests. Critical heat flux and post-CHF heat transfer coefficient. Contract research

    International Nuclear Information System (INIS)

    Iguchi, Tadashi; Anoda, Yoshinari

    2002-02-01

    Authors performed post-CHF experiments under wider pressure ranges of 2 MPa - 18 MPa, wider mass flux ranges of 33 kg/m 2 s - 1651 kg/m 2 s and wider superheat of heaters up to 500 K in comparison to experimental ranges at previous post-CHF experiments. Data on boiling transition, critical heat flux and post-CHF heat transfer coefficient were obtained. Used test section was 4x4-rod bundle with heaters, which diameter and length were the same as those of BWR nuclear fuels. As the result of the experiments, it was found that the boiling transition occurred just below several grid spacers, and that the fronts of the boiling transition region proceeded lower with increase of heated power. Heat transfer was due to nucleate boiling above grid spacers, while it was due to film boiling below grid spacers. Consequently, critical heat flux is affected on the distance from the grid spacers. Critical heat flux above the grid spacers was about 15% higher than that below the grid spacers, by comparing them under the same local condition. Heat transfer by steam turbulent flow was dominant to post-CHF heat transfer, when superheat of heaters was sufficiently high. Then, post-CHF heat transfer coefficient was predicted with heat transfer correlations for single-phase flow. On the other hand, when superhead of heaters was not sufficiently high, post-CHF heat transfer coefficient was higher than the prediction with heat transfer correlations for single-phase flow. Mass flux effect on post-CHF heat transfer coefficient was described by standardization of post-CHF heat transfer coefficient with the prediction for single-phase flow. However, pressure effect, superheat effect and effect of position were not described. Authors clarified that those effects could be described with functions of heater temperature and position. Post-CHF heat transfer coefficient was lowest just blow the grid spacers, and it increased with the lower positions. It increased by about 30% in one span of the grid

  17. Experimental result of BWR post-CHF tests. Critical heat flux and post-CHF heat transfer coefficient. Contract research

    Energy Technology Data Exchange (ETDEWEB)

    Iguchi, Tadashi; Anoda, Yoshinari [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Iwaki, Chikako [Toshiba Corp., Tokyo (Japan)

    2002-02-01

    Authors performed post-CHF experiments under wider pressure ranges of 2 MPa - 18 MPa, wider mass flux ranges of 33 kg/m{sup 2}s - 1651 kg/m{sup 2}s and wider superheat of heaters up to 500 K in comparison to experimental ranges at previous post-CHF experiments. Data on boiling transition, critical heat flux and post-CHF heat transfer coefficient were obtained. Used test section was 4x4-rod bundle with heaters, which diameter and length were the same as those of BWR nuclear fuels. As the result of the experiments, it was found that the boiling transition occurred just below several grid spacers, and that the fronts of the boiling transition region proceeded lower with increase of heated power. Heat transfer was due to nucleate boiling above grid spacers, while it was due to film boiling below grid spacers. Consequently, critical heat flux is affected on the distance from the grid spacers. Critical heat flux above the grid spacers was about 15% higher than that below the grid spacers, by comparing them under the same local condition. Heat transfer by steam turbulent flow was dominant to post-CHF heat transfer, when superheat of heaters was sufficiently high. Then, post-CHF heat transfer coefficient was predicted with heat transfer correlations for single-phase flow. On the other hand, when superhead of heaters was not sufficiently high, post-CHF heat transfer coefficient was higher than the prediction with heat transfer correlations for single-phase flow. Mass flux effect on post-CHF heat transfer coefficient was described by standardization of post-CHF heat transfer coefficient with the prediction for single-phase flow. However, pressure effect, superheat effect and effect of position were not described. Authors clarified that those effects could be described with functions of heater temperature and position. Post-CHF heat transfer coefficient was lowest just blow the grid spacers, and it increased with the lower positions. It increased by about 30% in one span of

  18. Materials design and development of functional materials for industry

    International Nuclear Information System (INIS)

    Asahi, Ryoji; Morikawa, Takeshi; Hazama, Hirofumi; Matsubara, Masato

    2008-01-01

    It is now well recognized that we are witnessing a golden age of innovation with novel materials, with discoveries that are important for both basic science and industry. With the development of theory along with computing power, quantum materials design-the synthesis of materials with the desired properties in a controlled way via materials engineering on the atomic scale-is becoming a major component of materials research. Computational prediction based on first-principles calculations has helped to find an efficient way to develop materials that are much needed for industry, as we have seen in the successful development of visible-light sensitized photocatalysts and thermoelectric materials. Close collaboration between theory and experiment is emphasized as an essential for success

  19. Materials and material testing

    International Nuclear Information System (INIS)

    Joergens, H.

    1978-01-01

    A review based on 105 literature quotations is given on the latest state of development in the steel sector and in the field of non-ferrous metals and plastics. The works quoted also include, preparation, working, welding including simulation methods, improvement of weldability, material mechanics (explanation of defects mechanisms by means of fracture mechanics), defect causes (corrosion, erosion, hydrogen influence), mechanical-technological and non-destructive material testing. Examples from the field of reactor building are also given within there topics. (IHOE) [de

  20. Composite materials

    International Nuclear Information System (INIS)

    Sambrook, D.J.

    1976-01-01

    A superconductor composite is described comprising at least one longitudinally extending superconductor filament or bundle of sub-filaments, each filament or bundle of sub-filaments being surrounded by and in good electrical contact with a matrix material, the matrix material comprising a plurality of longitudinally extending cells of a metal of high electrical conductivity surrounded by a material of lower electrical conductivity. The high electrical conductivity material surrounding the superconducting filament or bundle of sub-filaments is interrupted by a radially extending wall of the material of the lower electrical conductivity, the arrangement being such that at least two superconductor filaments or sub-filaments are circumferentially circumscribed by a single annulus of the material of high electrical conductivity. The annulus is electrically interrupted by a radially extending wall of the material of low electrical conductivity

  1. Physically Functional Materials

    DEFF Research Database (Denmark)

    2002-01-01

    acids or peptides having azobenzenes or other physicially functional groups, e.g., photoresponsive groups, as side chains. These compounds may be synthesized using solid phase peptide synthesis techniques. Materials, e.g., thin films, comprising such compounds may be used for optical storage...... of information (holographic data storage), nonlinear optics (NLO), as photoconductors, photonic band-gap materials, electrically conducting materials, electroluminescent materials, piezo-electric materials, pyroelectric materials, magnetic materials, ferromagnetic materials, ferroelectric materials......, photorefractive materials, or materials in which light-induced conformational changes can be produced. Optical anisotropy may reversibly be generated with polarized laser light whereby a hologram is formed. First order diffraction efficiencies of up to around 80% have been obtained....

  2. Implied Materiality and Material Disclosures of Credit Ratings

    OpenAIRE

    Eccles, Robert G; Youmans, Timothy John

    2015-01-01

    This first of three papers in our series on materiality in credit ratings will examine the materiality of credit ratings from an “implied materiality” and governance disclosure perspective. In the second paper, we will explore the materiality of environmental, social, and governance (ESG) factors in credit ratings’ methodologies and introduce the concept of “layered materiality.” In the third paper, we will evaluate current and potential credit rating agency (CRA) business models based on our...

  3. Virtual materials design using databases of calculated materials properties

    International Nuclear Information System (INIS)

    Munter, T R; Landis, D D; Abild-Pedersen, F; Jones, G; Wang, S; Bligaard, T

    2009-01-01

    Materials design is most commonly carried out by experimental trial and error techniques. Current trends indicate that the increased complexity of newly developed materials, the exponential growth of the available computational power, and the constantly improving algorithms for solving the electronic structure problem, will continue to increase the relative importance of computational methods in the design of new materials. One possibility for utilizing electronic structure theory in the design of new materials is to create large databases of materials properties, and subsequently screen these for new potential candidates satisfying given design criteria. We utilize a database of more than 81 000 electronic structure calculations. This alloy database is combined with other published materials properties to form the foundation of a virtual materials design framework (VMDF). The VMDF offers a flexible collection of materials databases, filters, analysis tools and visualization methods, which are particularly useful in the design of new functional materials and surface structures. The applicability of the VMDF is illustrated by two examples. One is the determination of the Pareto-optimal set of binary alloy methanation catalysts with respect to catalytic activity and alloy stability; the other is the search for new alloy mercury absorbers.

  4. New Materials = New Expressive Powers: Smart Material Interfaces and Arts, experience via smart materials

    NARCIS (Netherlands)

    Minuto, A.; Pittarello, Fabio; Nijholt, Antinus

    2014-01-01

    It is not easy for a growing artist to find his poetry. Smart materials could be an answer for those who are looking for new forms of art. Smart Material Interfaces (SMI) define a new interaction paradigm based on dynamic modications of the innovative materials' properties. SMI can be applied in

  5. FOREWORD: Materials metrology Materials metrology

    Science.gov (United States)

    Bennett, Seton; Valdés, Joaquin

    2010-04-01

    It seems that so much of modern life is defined by the materials we use. From aircraft to architecture, from cars to communications, from microelectronics to medicine, the development of new materials and the innovative application of existing ones have underpinned the technological advances that have transformed the way we live, work and play. Recognizing the need for a sound technical basis for drafting codes of practice and specifications for advanced materials, the governments of countries of the Economic Summit (G7) and the European Commission signed a Memorandum of Understanding in 1982 to establish the Versailles Project on Advanced Materials and Standards (VAMAS). This project supports international trade by enabling scientific collaboration as a precursor to the drafting of standards. The VAMAS participants recognized the importance of agreeing a reliable, universally accepted basis for the traceability of the measurements on which standards depend for their preparation and implementation. Seeing the need to involve the wider metrology community, VAMAS approached the Comité International des Poids et Mesures (CIPM). Following discussions with NMI Directors and a workshop at the BIPM in February 2005, the CIPM decided to establish an ad hoc Working Group on the metrology applicable to the measurement of material properties. The Working Group presented its conclusions to the CIPM in October 2007 and published its final report in 2008, leading to the signature of a Memorandum of Understanding between VAMAS and the BIPM. This MoU recognizes the work that is already going on in VAMAS as well as in the Consultative Committees of the CIPM and establishes a framework for an ongoing dialogue on issues of materials metrology. The question of what is meant by traceability in the metrology of the properties of materials is particularly vexed when the measurement results depend on a specified procedure. In these cases, confidence in results requires not only traceable

  6. Metallic composite materials

    International Nuclear Information System (INIS)

    Frommeyer, G.

    1987-01-01

    The structure and properties of metallic composite materials and composite materials with metallic matrix are considered. In agreement with the morphology of constituent phases the following types of composite materials are described: dispersion-strengthened composite materials; particle-reinforced composite materials; fibrous composite materials; laminar composite materials. Data on strength and electric properties of the above-mentioned materials, as well as effect of the amount, location and geometric shape of the second phase on them, are presented

  7. Report of the Material Control and Material Accounting Task Force: the role of material control and material accounting in the safeguards program

    International Nuclear Information System (INIS)

    1978-03-01

    Results are presented of NRC Task Force investigations to identify the functions of a safeguards program in relation to the NRC safeguards objective, define the role and objectives of material control and material accounting systems within that program, develop goals for material control and material accounting based on those roles and objectives, assess current material control and material accounting requirements and performance levels in the light of the goals, and recommend future actions needed to attain the proposed goals. It was found that the major contribution of material accounting to the safeguards program is in support of the assurance function. It also can make secondary contributions to the prevention and response functions. In the important area of loss detection, a response measure, it is felt that limitations inherent in material accounting for some fuel cycle operations limit its ability to operate as a primary detection system to detect a five formula kilogram loss with high assurance (defined by the Task Force as a probability of detection of 90 percent or more) and that, in those cases, material accounting can act only in a backup role. Physical security and material control must make the primary contributions to the prevention and detection of theft, so that safeguards do not rely primarily for detection capabilities on material accounting. There are several areas of accounting that require more emphasis than is offered by the current regulatory base. These areas include: timely shipper-receiver difference analysis and reconciliation; a demand physical inventory capability; improved loss localization;discard measurement verification; timely recovery of scrap; improved measurement and record systems; and limits on cumulative inventory differences and shipper-receiver differences. An increased NRC capability for monitoring and analyzing licensee accounting data and more timely and detailed submittals of data to NRC by licensees are recommended

  8. Reference materials and representative test materials: the nanotechnology case

    International Nuclear Information System (INIS)

    Roebben, G.; Rasmussen, K.; Kestens, V.; Linsinger, T. P. J.; Rauscher, H.; Emons, H.; Stamm, H.

    2013-01-01

    An increasing number of chemical, physical and biological tests are performed on manufactured nanomaterials for scientific and regulatory purposes. Existing test guidelines and measurement methods are not always directly applicable to or relevant for nanomaterials. Therefore, it is necessary to verify the use of the existing methods with nanomaterials, thereby identifying where modifications are needed, and where new methods need to be developed and validated. Efforts for verification, development and validation of methods as well as quality assurance of (routine) test results significantly benefit from the availability of suitable test and reference materials. This paper provides an overview of the existing types of reference materials and introduces a new class of test materials for which the term ‘representative test material’ is proposed. The three generic concepts of certified reference material, reference material(non-certified) and representative test material constitute a comprehensive system of benchmarks that can be used by all measurement and testing communities, regardless of their specific discipline. This paper illustrates this system with examples from the field of nanomaterials, including reference materials and representative test materials developed at the European Commission’s Joint Research Centre, in particular at the Institute for Reference Materials and Measurements (IRMM), and at the Institute for Health and Consumer Protection (IHCP).

  9. Optical materials

    International Nuclear Information System (INIS)

    Poker, D.B.; Ortiz, C.

    1989-01-01

    This book reports on: Diamond films, Synthesis of optical materials, Structure related optical properties, Radiation effects in optical materials, Characterization of optical materials, Deposition of optical thin films, and Optical fibers and waveguides

  10. The materiality of materials and artefacts used in science classrooms

    DEFF Research Database (Denmark)

    Cowie, Bronwen; Otrel-Cass, Kathrin; Moreland, Judy

    Material objects and artefacts receive limited attention in science education (Roehl, 2012) though they shape emerging interactions. This is surprising given science has material and a social dimensions (Pickering, 1995) whereby new knowledge develops as a consensus explanation of natural phenomena...... that is mediated significantly through materials and instruments used. Here we outline the ways teachers deployed material objects and artefacts by identifying their materiality to provide scenarios and resources (Roth, 2005) for interactions. Theoretical framework We use Ingold's (2011) distinction between...... materials as natural objects in this world and artefacts as manmade objects. We are aware that in a classroom material objects and artefacts shape, and are shaped by classroom practice through the way they selectively present scientific explanations. However, materials and artefacts have no intrinsic...

  11. Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2015-09-01

    Full Text Available This paper focuses on assessment of the effect of flue gas recirculation (FGR on heat transfer behavior in 1296t/h supercritical coal-fired circulating fluidized bed (CFB combustor. The performance test in supercritical CFB combustor with capacity 966 MWth was performed with the low level of flue gas recirculation rate 6.9% into furnace chamber, for 80% unit load at the bed pressure of 7.7 kPa and the ratio of secondary air to the primary air SA/PA = 0.33. Heat transfer behavior in a supercritical CFB furnace between the active heat transfer surfaces (membrane wall and superheater and bed material has been analyzed for Geldart B particle with Sauter mean diameters of 0.219 and 0.246 mm. Bed material used in the heat transfer experiments had particle density of 2700 kg/m3. A mechanistic heat transfer model based on cluster renewal approach was used in this work. A heat transfer analysis of CFB combustion system with detailed consideration of bed-to-wall heat transfer coefficient distributions along furnace height is investigated. Heat transfer data for FGR test were compared with the data obtained for representative conditions without recycled flue gases back to the furnace through star-up burners.

  12. Friction Material Composites Materials Perspective

    CERN Document Server

    Sundarkrishnaa, K L

    2012-01-01

    Friction Material Composites is the first of the five volumes which strongly educates and updates engineers and other professionals in braking industries, research and test labs. It explains besides the formulation of design processes and its complete manufacturing input. This book gives an idea of mechanisms of friction and how to control them by designing .The book is  useful for designers  of automotive, rail and aero industries for designing the brake systems effectively with the integration of friction material composite design which is critical. It clearly  emphasizes the driving  safety and how serious designers should  select the design input. The significance of friction material component like brake pad or a liner as an integral part of the brake system of vehicles is explained. AFM pictures at nanolevel illustrate broadly the explanations given.

  13. Incoloy 800 stands up to radiation and corrosion in high temperature gas cooled reactors

    International Nuclear Information System (INIS)

    Anon.

    1975-01-01

    Incoloy 800 has been selected for heat exchangers in helium cooled nuclear reactor prototypes for exposure to 350 to 800 0 C helium and high temperature high purity water and steam. 304H stainless steel used in heat exchangers in original design cracked in the superheater area, bellows and tubing after static pressure tests but before exposure to steam. Residual stress, chlorides, and oxygen were deduced to have caused the failures

  14. Dirac materials

    OpenAIRE

    Wehling, T. O.; Black-Schaffer, A. M.; Balatsky, A. V.

    2014-01-01

    A wide range of materials, like d-wave superconductors, graphene, and topological insulators, share a fundamental similarity: their low-energy fermionic excitations behave as massless Dirac particles rather than fermions obeying the usual Schrodinger Hamiltonian. This emergent behavior of Dirac fermions in condensed matter systems defines the unifying framework for a class of materials we call "Dirac materials''. In order to establish this class of materials, we illustrate how Dirac fermions ...

  15. Report of the Material Control and Material Accounting Task Force

    International Nuclear Information System (INIS)

    1978-03-01

    In September 1977 a Task Force was formed to complete a study of the role of material control and material accounting in NRC's safeguards program. The Task Force's assignment was to: define the roles and objectives of material control and material accounting in the NRC safeguards program; recommend goals for the material control and material accounting systems based on their roles and objectives; assess the extent to which the existing safeguards regulatory base meets or provides the capability to meet the recommended goals; and provide direction for material control and material accounting development, including both near-term and long-term upgrades. The study was limited to domestic nuclear facilities possessing significant amounts of plutonium, uranium-233 or highly enriched uranium in unsealed form. The Task Force findings are reported

  16. Proceedings of DAE-BRNS national workshop on materials chemistry: functional materials

    International Nuclear Information System (INIS)

    2011-12-01

    Design and development of materials with tailored properties assumes great significance in our everyday life and are crucial to modern technologies. Chemistry has had a tremendous Convener role in developing several need based materials by integrating multiple functionalities. The year 2011, being recognised as the International Year of Chemistry by the UNESCO, assumes further significance for material chemists. In view of the renowned interest in advanced functional materials, the Society for Materials Chemistry, India together with Chemistry Division, BARC has taken an initiative to organise this National Workshop on Materials Chemistry (NWMC-2011) under the theme 'Functional Materials (FUN-MAT)'. NWMC- 2011 aims to provide a forum for young researchers to interact with experts involved in synthesis, processing and applications of various advanced functional materials. In particular, recent developments and future prospects of magnetic, electronic and optical materials, glasses, ceramics, soft materials, materials for sensors, materials for hydrogen production and storage etc. will be addressed in this workshop. Papers relevant to INIS are indexed separately

  17. Computational materials chemistry for carbon capture using porous materials

    International Nuclear Information System (INIS)

    Sharma, Abhishek; Malani, Ateeque; Huang, Runhong; Babarao, Ravichandar

    2017-01-01

    Control over carbon dioxide (CO 2 ) release is extremely important to decrease its hazardous effects on the environment such as global warming, ocean acidification, etc. For CO 2 capture and storage at industrial point sources, nanoporous materials offer an energetically viable and economically feasible approach compared to chemisorption in amines. There is a growing need to design and synthesize new nanoporous materials with enhanced capability for carbon capture. Computational materials chemistry offers tools to screen and design cost-effective materials for CO 2 separation and storage, and it is less time consuming compared to trial and error experimental synthesis. It also provides a guide to synthesize new materials with better properties for real world applications. In this review, we briefly highlight the various carbon capture technologies and the need of computational materials design for carbon capture. This review discusses the commonly used computational chemistry-based simulation methods for structural characterization and prediction of thermodynamic properties of adsorbed gases in porous materials. Finally, simulation studies reported on various potential porous materials, such as zeolites, porous carbon, metal organic frameworks (MOFs) and covalent organic frameworks (COFs), for CO 2 capture are discussed. (topical review)

  18. Magnetic Materials

    Science.gov (United States)

    Spaldin, Nicola A.

    2003-04-01

    Magnetic materials are the foundation of multi-billion dollar industries and the focus of intensive research across many disciplines. This book covers the fundamentals, basic theories and applications of magnetism and conventional magnetic materials. Based on a lecture course given by Nicola Spaldin in the Materials Department at University of California, Santa Barbara, the book is ideal for a one- semester course in magnetic materials. It contains numerous homework problems and solutions.

  19. Vanadium based materials as electrode materials for high performance supercapacitors

    Science.gov (United States)

    Yan, Yan; Li, Bing; Guo, Wei; Pang, Huan; Xue, Huaiguo

    2016-10-01

    As a kind of supercapacitors, pseudocapacitors have attracted wide attention in recent years. The capacitance of the electrochemical capacitors based on pseudocapacitance arises mainly from redox reactions between electrolytes and active materials. These materials usually have several oxidation states for oxidation and reduction. Many research teams have focused on the development of an alternative material for electrochemical capacitors. Many transition metal oxides have been shown to be suitable as electrode materials of electrochemical capacitors. Among them, vanadium based materials are being developed for this purpose. Vanadium based materials are known as one of the best active materials for high power/energy density electrochemical capacitors due to its outstanding specific capacitance and long cycle life, high conductivity and good electrochemical reversibility. There are different kinds of synthetic methods such as sol-gel hydrothermal/solvothermal method, template method, electrospinning method, atomic layer deposition, and electrodeposition method that have been successfully applied to prepare vanadium based electrode materials. In our review, we give an overall summary and evaluation of the recent progress in the research of vanadium based materials for electrochemical capacitors that include synthesis methods, the electrochemical performances of the electrode materials and the devices.

  20. Composite material dosimeters

    Science.gov (United States)

    Miller, Steven D.

    1996-01-01

    The present invention is a composite material containing a mix of dosimeter material powder and a polymer powder wherein the polymer is transparent to the photon emission of the dosimeter material powder. By mixing dosimeter material powder with polymer powder, less dosimeter material is needed compared to a monolithic dosimeter material chip. Interrogation is done with excitation by visible light.

  1. Mechanical Material Engineering

    International Nuclear Information System (INIS)

    Kim, Mun Il

    1993-01-01

    This book introduced mechanical material with introduction, basic problems about metal ingredient of machine of metal and alloy, property of metal material mechanical metal material such as categorization of metal material and high tensile structure steel, mechanic design and steel material with three important points on using of steel materials, selection and directions machine structural steel, selection and directions of steel for tool, selection and instruction of special steel like stainless steel and spring steel, nonferrous metal materials and plastic.

  2. Discrimination of Naturally Occurring Radioactive Material in Plastic Scintillator Material

    International Nuclear Information System (INIS)

    Ely, James H.; Kouzes, Richard T.; Geelhood, Bruce D.; Schweppe, John E.; Warner, Ray A.

    2003-01-01

    Plastic scintillator material is used in many applications for the detection of gamma-rays from radioactive material, primarily due to the sensitivity per unit cost compared to other detection materials. However, the resolution and lack of full-energy peaks in the plastic scintillator material prohibits detailed spectroscopy. Therefore, other materials such as doped sodium iodide are used for spectroscopic applications. The limited spectroscopic information can however be exploited in plastic scintillator materials to provide some discrimination. The discrimination between man-made and naturally occurring sources would be useful in reducing alarm screening for radiation detection applications which target man-made sources. The results of applying the limited energy information from plastic scintillator material for radiation portal monitors are discussed.

  3. Materials science

    International Nuclear Information System (INIS)

    Anon.

    1977-01-01

    The Materials Science Division is engaged in research on physical properties of materials and the effects of radiation upon them. This involves solid state materials undergoing phase transitions, energy storing materials, and biomaterials. The Division also offers research facilities for M.S. and Ph.D. thesis work in the fields of physics, chemistry, materials, and radiation sciences in cooperation with the various colleges and departments of the UPR Mayaguez Campus. It is anticipated that it will serve as a catalyst in starting energy-related research programs in cooperation with UPR faculty, especially programs involving solar energy. To encourage and promote cooperative efforts, contact is maintained with former graduate students and with visiting scientists from Latin American research institutions

  4. Materials in the economy; material flows, scarcity, and the environment

    Science.gov (United States)

    Wagner, Lorie A.

    2002-01-01

    The importance of materials to the economy of the United States is described, including the levels of consumption and uses of materials. The paths (or flows) that materials take from extraction, through processing, to consumer products, and then final disposition are illustrated. Scarcity and environmental issues as they relate to the flow of materials are discussed. Examples for the three main themes of the report (material flows, scarcity, and the environment) are presented.

  5. Friction material composites copper-metal-free material design perspective

    CERN Document Server

    Sundarkrishnaa, K L

    2015-01-01

    This book examines material composites used in connection with brake friction, their design and safety. To aid in understanding, the essentials of friction are explained. This second edition was extended to include friction material composites without copper, as they offer an environmentally friendlier option. The second edition is intended to support beginners by offering insights into the essentials of friction material composites, helping them to develop a broader understanding of brake friction materials. Friction materials find wide-ranging applications in household and industrial appliances, brake pads for automotive applications, rail brake friction pads and composition brake blocks. This second edition is an introductory volume to a set of related books, and is based on the author’s experience and expertise with various material manufacturers, brake manufacturers, vehicle manufacturers, researchers and testing labs around the world with which the author has been associated for the past 28 years.

  6. Condensation phenomena in a turbine blade passage

    International Nuclear Information System (INIS)

    Skillings, S.A.

    1989-02-01

    The mechanisms associated with the formation and growth of water droplets in the large low-pressure (LP) turbines used for electrical power generation are poorly understood and recent measurements have indicated that an unusually high loss is associated with the initial nucleation of these droplets. In order to gain an insight into the phenomena which arise in the turbine situation, some experiments were performed to investigate the behaviour of condensing steam flows in a blade passage. This study has revealed the fundamental significance of droplet nucleation in modifying the single-phase flow structure and results are presented which show the change in shock wave pattern when inlet superheat and outlet Mach number are varied. The trailing-edge shock wave structure appears considerably more robust towards variation of inlet superheat than purely one-dimensional considerations may suggest and the inadequacies of adopting a one-dimensional theory to analyse multi-dimensional condensing flows are demonstrated. Over a certain range of outlet Mach numbers an oscillating shock wave will establish in the throat region of the blade passage and this has been shown to interact strongly with droplet nucleation, resulting in a considerably increased mean droplet size. The possible implications of these results for turbine performance are also discussed. (author)

  7. Heat transfer characteristics evaluation of heat exchangers of mock-up test facility with full-scale reaction tube for HTTR hydrogen production system (Contract research)

    International Nuclear Information System (INIS)

    Shimizu, Akira; Ohashi, Hirofumi; Kato, Michio; Hayashi, Koji; Aita, Hideki; Nishihara, Tetsuo; Inaba, Yoshitomo; Takada, Shoji; Morisaki, Norihiro; Sakaki, Akihiro; Maeda, Yukimasa; Sato, Hiroyuki; Inagaki, Yoshiyuki; Hanawa, Hiromi; Fujisaki, Katsuo; Yonekawa, Hideo

    2005-06-01

    Connection of hydrogen production system by steam reforming of methane to the High Temperature Engineering Test Reactor (HTTR) of the Japan Atomic Energy Research Institute (JAERI) has been surveyed until now. Mock-up test facility of this steam reforming system with full-scale reaction tube was constructed in FY 2001 and hydrogen of 120 Nm 3 /h was successfully produced in overall performance test. Totally 7 times operational tests were performed from March 2002 to December 2004. A lot of operational test data on heat exchanges were obtained in these tests. In this report specifications and structures of steam reformer, steam superheater, steam generator, condenser, helium gas cooler, feed gas heater and feed gas superheater were described. Heat transfer correlation equations for inside and outside tube were chosen from references. Spreadsheet programs were newly made to evaluate heat transfer characteristics from measured test data such as inlet and outlet temperature pressure and flow-rate. Overall heat-transfer coefficients obtained from the experimental data were compared and evaluated with the calculated values with heat transfer correlation equation. As a result, actual measurement values of all heat exchangers gave close agreement with the calculated values with correlation equations. Thermal efficiencies of the heat exchangers were adequate as they were well accorded with design value. (author)

  8. Hydrogen production using the waste heat of Benchmark pressurized Molten carbonate fuel cell system via combination of organic Rankine cycle and proton exchange membrane (PEM) electrolysis

    International Nuclear Information System (INIS)

    Nami, Hossein; Akrami, Ehsan; Ranjbar, Faramarz

    2017-01-01

    Highlights: • Waste heat of the Benchmark system recovered using an ORC. • An integrated system is proposed to produce power and hydrogen. • The effects of some decision parameters on the produced hydrogen have investigated. - Abstract: Energy and exergy analyses are carried out for hydrogen production via combination of Benchmark system and organic Rankine cycle (ORC) coupled with a proton exchange membrane electrolyzer. A parametric study is reported and effects of such organic Rankine cycle significant variables as evaporator temperature, pinch point temperature difference in the evaporator and degree of superheat at the ORC turbine inlet on the rate of produced hydrogen, sustainability index, overall exergy efficiency and organic Rankine cycle net produced power are investigated. It is observed that the rate of produced hydrogen and overall exergy efficiency of the proposed combined system take the maximum value to change in the evaporator temperature. Also, it is revealed that increasing the pinch point temperature difference in the evaporator decreases the rate of produced hydrogen and the overall exergy efficiency of the system. Furthermore, the effects on the rate of produced hydrogen and the overall exergy efficiency of the degree of superheat at the ORC turbine inlet are the same as the effect of pinch point temperature difference.

  9. RELAP4/MOD6 reflood heat transfer and data comparison

    International Nuclear Information System (INIS)

    Nelson, R.A.; Sullivan, L.H.

    1981-01-01

    This discussion of RELAP4/MOD6 will be limited to the reflood heat transfer models and evaluation of these models by comparison of calculation with results from three reflood experiments. The discussion of the model includes the heat transfer surface concept, the heat transfer correlations, the superheat model and the entrainment model which presents both the two-phase heat transfer and hydraulic models. In the discussion of the reflood heat transfer, the mathematical concept of a multidimensional surface is used to represent the heat flux of a given heat transfer correlation or correlations dependent upon such variables as quality, wall superheat and flux. This concept has been used to investigate the characteristics of the correlations, which are discusssed in detail, and the way they are applied to the two-phase mixture. Of primary importance in the reflood core heat transfer is the consideration of thermal nonequilibrium between the phases and the liquid entrainment, and its distribution up the core. Results obtained to date show the heat transfer and hydraulics to be closely coupled. Comparison of the RELAP4/MOD6 reflood calculations with the data from the forced feed FLECHT and gravity feed FLECHT-SET and Semiscale reflood experiments indicates that the heat transfer and hydraulic models are operational and yield good results

  10. Effect of variable heat input on the heat transfer characteristics in an Organic Rankine Cycle system

    Directory of Open Access Journals (Sweden)

    Aboaltabooq Mahdi Hatf Kadhum

    2016-01-01

    Full Text Available This paper analyzes the heat transfer characteristics of an ORC evaporator applied on a diesel engine using measured data from experimental work such as flue gas mass flow rate and flue gas temperature. A mathematical model was developed with regard to the preheater, boiler and the superheater zones of a counter flow evaporator. Each of these zones has been subdivided into a number of cells. The hot source of the ORC cycle was modeled. The study involves the variable heat input's dependence on the ORC system's heat transfer characteristics, with especial emphasis on the evaporator. The results show that the refrigerant's heat transfer coefficient has a higher value for a 100% load from the diesel engine, and decreases with the load decrease. Also, on the exhaust gas side, the heat transfer coefficient decreases with the decrease of the load. The refrigerant's heat transfer coefficient increased normally with the evaporator's tube length in the preheater zone, and then increases rapidly in the boiler zone, followed by a decrease in the superheater zone. The exhaust gases’ heat transfer coefficient increased with the evaporator’ tube length in all zones. The results were compared with result by other authors and were found to be in agreement.

  11. Plasma-material interactions

    International Nuclear Information System (INIS)

    Wilson, K.L.

    1984-01-01

    Plasma-interactive components must be resistant to erosion processes, efficient in heat removal, and effective in minimizing tritium inventory and permeation. As long as plasma edge temperatures are 50 eV, no one material can satisfy the diverse requirements imposed by these plasma materials interactions. The only solution is the design of duplex, or even more complicated, structures. The material that faces the plasma should be low atomic number, with acceptable erosion and evaporation characteristics. The substrate material must have high thermal conductivity for heat removal. Finally, materials must be selected judiciously for tritium compatibility. In conclusion, materials play a critical role in the achievement of safe and economical magnetic fusion energy. Improvements in materials have already led to many advances in present day device operation, but additional innovative materials solutions are required for the critical plasma materials interaction issues in future power reactors

  12. Composite Material Suitable for Use as Electrode Material in a SOC

    DEFF Research Database (Denmark)

    2010-01-01

    The present invention relates to composite material suitable for use as an electrode material in a solid oxide cell, said composite material consist of at least two non-miscible mixed ionic and electronic conductors. Further provided is a composite material suitable for use as an electrode material...... in a solid oxide cell, said composite material being based on (Gd1-xSrx)1-sFe1-yCoyO3-[delta] or (Ln1-xSrx)1-sFe1-yCioyO3-[delta](s equal to 0.05 or larger) wherein Ln is a lanthanide element, Sc or Y, said composite material comprising at least two phases which are non-miscible, said composite material...... being obtainable by the glycine nitrate combustion method. Said composite material may be used for proving an electrode material in the form of at least a two-phase system showing a very low area specific resistance of around 0.1 [Omega]cm2 at around 600 DEG C....

  13. Light-material interactions in laser material processing

    International Nuclear Information System (INIS)

    Chiang, S.; Albright, C.E.

    1989-01-01

    The authors discusses how light interactions with materials in laser material processing operations occur by a variety of mechanisms depending on the material being processed, the wavelength of the laser light, the gaseous environment, and the physical state of the material surface. The high reflectivity of metals limits the fraction of the beam power absorbed by the solid metal surface. For metals in the solid state, reflectivity increases as the wavelength of the laser light and the electrical conductivity of the metal increase. The reflectivity of metals is reduced upon heating to the melting point, and further reduced upon melting. At high power densities the liquid metal surface is heated so quickly that very rapid vaporization occurs. The recoil force produced by the evaporation causes a depression in the liquid/vapor interface. The keyhole resulting from this depression allows for multiple reflections and thus increases beam absorption in the liquid

  14. High temperature material characterization and advanced materials development

    International Nuclear Information System (INIS)

    Ryu, Woo Seog; Kim, D. H.; Kim, S. H. and others

    2005-03-01

    The study is to characterize the structural materials under the high temperature, one of the most significant environmental factors in nuclear systems. And advanced materials are developed for high temperature and/or low activation in neutron irradiation. Tensile, fatigue and creep properties have been carried out at high temperature to evaluate the mechanical degradation. Irradiation tests were performed using the HANARO. The optimum chemical composition and heat treatment condition were determined for nuclear grade 316NG stainless steel. Nitrogen, aluminum, and tungsten were added for increasing the creep rupture strength of FMS steel. The new heat treatment method was developed to form more stable precipitates. By applying the novel whiskering process, high density SiC/SiC composites with relative density above 90% could be obtained even in a shorter processing time than the conventional CVI process. Material integrated databases are established using data sheets. The databases of 6 kinds of material properties are accessible through the home page of KAERI material division

  15. Material Ecocriticism: Materiality, Agency, and Models of Narrativity

    Directory of Open Access Journals (Sweden)

    Serenella Iovino

    2012-01-01

    Full Text Available The proliferation of studies bearing on the intellectual movement known as the "new materialisms" evinces that a material turn is becoming an important paradigm in environmental humanities. Ranging from social and science studies, feminism, to anthropology, geography, environmental philosophies and animal studies, this approach is bringing innovative ways of considering matter and material relations that, coupled with reflections on agency, text, and narrativity, are going to impact ecocriticism in an unprecedented way.In consideration of the relevance of this debate, we would like to draw for Ecozon@'s readers an introductory map of the new paradigm and introduce what can be called "material ecocriticism." We will illustrate what we consider to be its main features, situating them in the conceptual horizons of the new materialisms. From this genealogical sketch, we will examine the re-definitions of concepts like matter, agency, discursivity, and intentionality, with regard to their effects on ecocriticism and in terms of their ethical perspectives.

  16. Successful experience with limestone and other sorbents for combustion of biomass in fluid bed power boilers

    Energy Technology Data Exchange (ETDEWEB)

    Coe, D.R. [LG& E Power Systems, Inc., Irvine, CA (United States)

    1993-12-31

    This paper presents the theoretical and practical advantages of utilizing limestone and other sorbents during the combustion of various biomass fuels for the reduction of corrosion and erosion of boiler fireside tubing and refractory. Successful experiences using a small amount of limestone, dolomite, kaolin, or custom blends of aluminum and magnesium compounds in fluid bed boilers fired with biomass fuels will be discussed. Electric power boiler firing experience includes bubbling bed boilers as well as circulating fluid bed boilers in commercial service on biomass fuels. Forest sources of biomass fuels fired include wood chips, brush chips, sawmill waste wood, bark, and hog fuel. Agricultural sources of biomass fuels fired include grape vine prunings, bean straw, almond tree chips, walnut tree chips, and a variety of other agricultural waste fuels. Additionally, some urban sources of wood fuels have been commercially burned with the addition of limestone. Data presented includes qualitative and quantitative analyses of fuel, sorbent, and ash.

  17. Laboratory Investigations of Ni-Al Coatings Exposed to Conditions Simulating Biomass Firing

    DEFF Research Database (Denmark)

    Wu, Duoli; Okoro, Sunday Chukwudi; Dahl, Kristian Vinter

    2016-01-01

    Fireside corrosion is a key problem when using biomass fuels in power plants. A possible solution is to apply corrosion resistant coatings. The present paper studies the corrosion and interdiffusion behaviour of a Ni-Al diffusion coating on austenitic stainless steel (TP347H). Ni-Al coatings were...... prepared by electrolytic deposition of nickel followed by pack aluminizing performed at 650˚C. A uniform and dense Ni-Al coating with an outer layer of Ni2Al3 and an inner Ni layer was formed. Samples were exposed to 560°C for 168h in an atmosphere simulating biomass combustion. This resulted in localized...... corrosion attack. Interdiffusion was studied by isothermal heat treatment in static air at 650˚C or 700˚C for up to 3000h. The Ni2Al3 gradually transformed into NiAl and Ni3Al during the interdiffusion process. Porosity developed at the interface between the Ni-Al coating and the Ni layer and expanded...

  18. COFIRING BIOMASS WITH LIGNITE COAL; F

    International Nuclear Information System (INIS)

    Darren D. Schmidt

    2001-01-01

    As of September 28, 2001, all the major project tasks have been completed. A presentation was given to the North Dakota State Penitentiary (NDSP) and the North Dakota Division of Community Services (DCS). In general, the feasibility study has resulted in the following conclusions: (1) Municipal wood resources are sufficient to support cofiring at the NDSP. (2) Steps have been taken to address all potential fuel-handling issues with the feed system design, and the design is cost-effective. (3) Fireside issues of cofiring municipal wood with coal are not of significant concern. In general, the addition of wood will improve the baseline performance of lignite coal. (4) The energy production strategy must include cogeneration using steam turbines. (5) Environmental permitting issues are small and do not affect economics. (6) The base-case economic scenario provides for a 15-year payback of a 20-year municipal bond and does not include the broader community benefits that can be realized

  19. Introduction: Technologies of Fire in Nineteenth-Century British Culture

    Directory of Open Access Journals (Sweden)

    Anne Sullivan

    2017-12-01

    Full Text Available Cultural histories of nineteenth-century Britain have studied the important physical and psychological transformations caused by the industrialization of light. Gaslight, though discovered prior to the nineteenth century, became aligned with the era’s narratives of national and industrial progress, an arc that, one might argue, culminated in the growing popularity of electric light at the end of the century. Yet, despite these new technologies of ‘artificial light’, ‘natural’ wood and coal fires remained popular in British culture. This issue explores fire as a visual and narrative technology in art, literature, and public displays by examining the ways in which it evoked competing symbolic values, such as primitivism and modernity, vitality and destruction, intimacy and spectacle. The reading order mixes articles and shorter pieces together to demonstrate the continuities of fire across various sites, including: the domestic fireside, the tallow candle, theatrical conflagrations, Turner’s fires, fireworks, funeral pyres, subterranean fire, solar fire, and a coal-ship fire.

  20. Method for forming materials

    Science.gov (United States)

    Tolle, Charles R [Idaho Falls, ID; Clark, Denis E [Idaho Falls, ID; Smartt, Herschel B [Idaho Falls, ID; Miller, Karen S [Idaho Falls, ID

    2009-10-06

    A material-forming tool and a method for forming a material are described including a shank portion; a shoulder portion that releasably engages the shank portion; a pin that releasably engages the shoulder portion, wherein the pin defines a passageway; and a source of a material coupled in material flowing relation relative to the pin and wherein the material-forming tool is utilized in methodology that includes providing a first material; providing a second material, and placing the second material into contact with the first material; and locally plastically deforming the first material with the material-forming tool so as mix the first material and second material together to form a resulting material having characteristics different from the respective first and second materials.

  1. Report of the Material Control and Material Accounting Task Force: appendices

    International Nuclear Information System (INIS)

    1978-03-01

    Five appendixes are presented. The first comprises a chronological development of material control and material accounting requirements. The second gives a description of current NRC control and material accounting requirements, practices, and capabilities. In the third a description is given of NRC's research and technical assistance program concerning the measurement and measurement quality control elements of licensee material control and material accounting systems. The fourth covers some special considerations related to inventory differences and their analysis. In the fifth a detailed description is presented of the evaluation methodologies used in development of improved material control and material accounting systems

  2. Composite material

    Science.gov (United States)

    Hutchens, Stacy A [Knoxville, TN; Woodward, Jonathan [Solihull, GB; Evans, Barbara R [Oak Ridge, TN; O'Neill, Hugh M [Knoxville, TN

    2012-02-07

    A composite biocompatible hydrogel material includes a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa. A calcium comprising salt is disposed in at least some of the pores. The porous polymer matrix can comprise cellulose, including bacterial cellulose. The composite can be used as a bone graft material. A method of tissue repair within the body of animals includes the steps of providing a composite biocompatible hydrogel material including a porous polymer matrix, the polymer matrix including a plurality of pores and providing a Young's modulus of at least 10 GPa, and inserting the hydrogel material into cartilage or bone tissue of an animal, wherein the hydrogel material supports cell colonization in vitro for autologous cell seeding.

  3. Touching Materiality

    DEFF Research Database (Denmark)

    Rasmussen, Lisa Rosén

    2012-01-01

    Dripping ink pens, colourful paint on skin, vegetables pots on a school roof. In interviews with three generations of former school pupils, memories of material objects bore a relation to everyday school life in the past. Interwoven, these objects entered the memorising processes, taking...... the interviewer and interviewee beyond an exclusively linguistic understanding of memory. This article analyses how the shifting objects of materiality in personal and generational school memories connects to material as well as sensuous experiences of everyday school life and its complex processes of learning....... Drawing on anthropological writings, the article argues that the objects of materiality are part of important but non-verbalised memories of schooling. The Dutch philosopher Eelco Runia’s notions of presence and metonymy are incorporated as tools for approaching objects of materiality in memory studies....

  4. Coated electroactive materials

    Science.gov (United States)

    Amine, Khalil; Abouimrane, Ali

    2016-08-30

    A process includes suspending an electroactive material in a solvent, suspending or dissolving a carbon precursor in the solvent; and depositing the carbon precursor on the electroactive material to form a carbon-coated electroactive material. Compositions include a graphene-coated electroactive material prepared from a solution phase mixture or suspension of an electroactive material and graphene, graphene oxide, or a mixture thereof.

  5. Nanocrystalline ceramic materials

    Science.gov (United States)

    Siegel, Richard W.; Nieman, G. William; Weertman, Julia R.

    1994-01-01

    A method for preparing a treated nanocrystalline metallic material. The method of preparation includes providing a starting nanocrystalline metallic material with a grain size less than about 35 nm, compacting the starting nanocrystalline metallic material in an inert atmosphere and annealing the compacted metallic material at a temperature less than about one-half the melting point of the metallic material.

  6. The Newest Machine Material

    International Nuclear Information System (INIS)

    Seo, Yeong Seop; Choe, Byeong Do; Bang, Meong Sung

    2005-08-01

    This book gives descriptions of machine material with classification of machine material and selection of machine material, structure and connection of material, coagulation of metal and crystal structure, equilibrium diagram, properties of metal material, elasticity and plasticity, biopsy of metal, material test and nondestructive test. It also explains steel material such as heat treatment of steel, cast iron and cast steel, nonferrous metal materials, non metallic materials, and new materials.

  7. Electrode material comprising graphene-composite materials in a graphite network

    Science.gov (United States)

    Kung, Harold H.; Lee, Jung K.

    2017-08-08

    A durable electrode material suitable for use in Li ion batteries is provided. The material is comprised of a continuous network of graphite regions integrated with, and in good electrical contact with a composite comprising graphene sheets and an electrically active material, such as silicon, wherein the electrically active material is dispersed between, and supported by, the graphene sheets.

  8. Turbines for nuclear power plants. 2.ed.

    International Nuclear Information System (INIS)

    Troyanovskij, B.M.

    1978-01-01

    In the second edition of the book considered are practically all the main problems of calculation and operation of turbines and turbine installations of nuclear power plants. As compared to the first edition, essentially addes is the reproduction of the problem on combined generation of heat and electric energy. Also represented is detailed material on methods of preliminary evaluation of turbine effectiveness. Considered are peculiarities of turbine operation on wet steam and the basis of their thermal calculation. Much attention is payed to the problem of wet stream current in the turbine elements and wetness effect on their characteristics. Problems of wetness separation and moving blade erosion as well as other turbine elements are extracted in a special section. Given are structural schemes of different methods of innerchannel and periphery wet removal as well as experimental materials on their effectiveness. Given are descriptions and critical analysis of a great number of typical constructions of nuclear power plant steam turbines, produced by native plants as well as by the main foreign firms. Considered also are constructions of outside separators and steam superheaters. Separately given is the problem of rotation frequency choise of nuclear power plant wet steam turbines. Represented are materials on turbine installation tests, considered are the problems of turbine starting and manoeuvrability, analyzed are their typical jailures and damages. One of the sections of the book is devoted to gas turbine installations of nuclear power plants. Different material on this theme scattered before in various sources is summarized in the book

  9. Ceramic piezoelectric materials

    International Nuclear Information System (INIS)

    Kaszuwara, W.

    2004-01-01

    Ceramic piezoelectric materials conert reversibility electric energy into mechanical energy. In the presence of electric field piezoelectric materials exhibit deformations up to 0.15% (for single crystals up to 1.7%). The deformation energy is in the range of 10 2 - 10 3 J/m 3 and working frequency can reach 10 5 Hz. Ceramic piezoelectric materials find applications in many modern disciplines such as: automatics, micromanipulation, measuring techniques, medical diagnostics and many others. Among the variety of ceramic piezoelectric materials the most important appear to be ferroelectric materials such as lead zirconate titanate so called PZT ceramics. Ceramic piezoelectric materials can be processed by methods widely applied for standard ceramics, i.e. starting from simple precursors e.g. oxides. Application of sol-gel method has also been reported. Substantial drawback for many applications of piezoelectric ceramics is their brittleness, thus much effort is currently being put in the development of piezoelectric composite materials. Other important research directions in the field of ceramic piezoelectric materials composite development of lead free materials, which can exhibit properties similar to the PZT ceramics. Among other directions one has to state processing of single crystals and materials having texture or gradient structure. (author)

  10. Materials Genome Initiative

    Science.gov (United States)

    Vickers, John

    2015-01-01

    The Materials Genome Initiative (MGI) project element is a cross-Center effort that is focused on the integration of computational tools to simulate manufacturing processes and materials behavior. These computational simulations will be utilized to gain understanding of processes and materials behavior to accelerate process development and certification to more efficiently integrate new materials in existing NASA projects and to lead to the design of new materials for improved performance. This NASA effort looks to collaborate with efforts at other government agencies and universities working under the national MGI. MGI plans to develop integrated computational/experimental/ processing methodologies for accelerating discovery and insertion of materials to satisfy NASA's unique mission demands. The challenges include validated design tools that incorporate materials properties, processes, and design requirements; and materials process control to rapidly mature emerging manufacturing methods and develop certified manufacturing processes

  11. Comprehensive nuclear materials

    CERN Document Server

    Allen, Todd; Stoller, Roger; Yamanaka, Shinsuke

    2012-01-01

    Comprehensive Nuclear Materials encapsulates a panorama of fundamental information on the vast variety of materials employed in the broad field of nuclear technology. The work addresses, in five volumes, 3,400 pages and over 120 chapter-length articles, the full panorama of historical and contemporary international research in nuclear materials, from Actinides to Zirconium alloys, from the worlds' leading scientists and engineers. It synthesizes the most pertinent research to support the selection, assessment, validation and engineering of materials in extreme nuclear environments. The work discusses the major classes of materials suitable for usage in nuclear fission, fusion reactors and high power accelerators, and for diverse functions in fuels, cladding, moderator and control materials, structural, functional, and waste materials.

  12. Advanced energy materials

    CERN Document Server

    Tiwari, Ashutosh

    2014-01-01

    An essential resource for scientists designing new energy materials for the vast landscape of solar energy conversion as well as materials processing and characterization Based on the new and fundamental research on novel energy materials with tailor-made photonic properties, the role of materials engineering has been to provide much needed support in the development of photovoltaic devices. Advanced Energy Materials offers a unique, state-of-the-art look at the new world of novel energy materials science, shedding light on the subject's vast multi-disciplinary approach The book focuses p

  13. Advancing materials research

    International Nuclear Information System (INIS)

    Langford, H.D.; Psaras, P.A.

    1987-01-01

    The topics discussed in this volume include historical perspectives in the fields of materials research and development, the status of selected scientific and technical areas, and current topics in materials research. Papers are presentd on progress and prospects in metallurgical research, microstructure and mechanical properties of metals, condensed-matter physics and materials research, quasi-periodic crystals, and new and artifically structured electronic and magnetic materials. Consideration is also given to materials research in catalysis, advanced ceramics, organic polymers, new ways of looking at surfaces, and materials synthesis and processing

  14. Heterogeneous Materials I and Heterogeneous Materials II

    International Nuclear Information System (INIS)

    Knowles, K M

    2004-01-01

    In these two volumes the author provides a comprehensive survey of the various mathematically-based models used in the research literature to predict the mechanical, thermal and electrical properties of hetereogeneous materials, i.e., materials containing two or more phases such as fibre-reinforced polymers, cast iron and porous ceramic kiln furniture. Volume I covers linear properties such as linear dielectric constant, effective electrical conductivity and elastic moduli, while Volume II covers nonlinear properties, fracture and atomistic and multiscale modelling. Where appropriate, particular attention is paid to the use of fractal geometry and percolation theory in describing the structure and properties of these materials. The books are advanced level texts reflecting the research interests of the author which will be of significant interest to research scientists working at the forefront of the areas covered by the books. Others working more generally in the field of materials science interested in comparing predictions of properties with experimental results may well find the mathematical level quite daunting initially, as it is apparent that the author assumes a level of mathematics consistent with that taught in final year undergraduate and graduate theoretical physics courses. However, for such readers it is well worth persevering because of the in-depth coverage to which the various models are subjected, and also because of the extensive reference lists at the back of both volumes which direct readers to the various source references in the scientific literature. Thus, for the wider materials science scientific community the two volumes will be a valuable library resource. While I would have liked to see more comparison with experimental data on both ideal and 'real' heterogeneous materials than is provided by the author and a discussion of how to model strong nonlinear current--voltage behaviour in systems such as zinc oxide varistors, my overall

  15. Investigations on the propagation of free surface boiling in a vertical superheated liquid column

    International Nuclear Information System (INIS)

    Das, P.K.; Bhat, G.S.; Arakeri, V.H.

    1987-01-01

    Some experimental studies on boiling propagation in a suddenly depressurized superheated vertical liquid column are reported. The propagation velocity of this phase change has been measured using an optical method. This velocity is strongly dependent on liquid superheat, liquid purity and test section size. The measured velocities of less than 5 m s -1 are significantly lower than the sonic velocity. Present observations suggest that the dominant mechanism for boiling propagation is convection. (author)

  16. Modélisation dynamique des échangeurs diphasiques, appliquée aux groupes frigorifiques contrôlés par une commande avancée

    OpenAIRE

    Fallahsohi , Hossein

    2011-01-01

    An accurate control of fluids flow is essential in any refrigeration system. As the conventional Proportional-Integral-Derivative (PID) control with invariable parameters can lead to unsatisfactory performance because of the variation of refrigeration unit parameters under disturbances, the aim of the work presented here is to develop a method for using Predictive Functional Control (PFC) to regulate the evaporator superheat, the condensing pressure and the cooling capacity on a variable-spee...

  17. Investigations on the propagation of free surface boiling in a vertical superheated liquid column

    Energy Technology Data Exchange (ETDEWEB)

    Das, P.K.; Bhat, G.S.; Arakeri, V.H.

    1987-04-01

    Some experimental studies on boiling propagation in a suddenly depressurized superheated vertical liquid column are reported. The propagation velocity of this phase change has been measured using an optical method. This velocity is strongly dependent on liquid superheat, liquid purity and test section size. The measured velocities of less than 5 m s/sup -1/ are significantly lower than the sonic velocity. Present observations suggest that the dominant mechanism for boiling propagation is convection.

  18. The steam generating heavy water reactor

    International Nuclear Information System (INIS)

    Middleton, J.E.

    1975-01-01

    A review is presented on the evolution of the SGHWR concept by the United Kingdom Atomic Energy Authority and the production of early commercial designs, together with later development by the Design and Construction Companies. This is followed by a description of the current commercial design. Possible future developments are suggested. The many advantageous features of the concept are mentioned with a view to supporting optimism for the future of the system. Headings include the following: safety criteria and risk assessment; emergency core cooling system design and development; protective systems; reactor coolant system; reactivity control; off-load refuelling; pressure containment; 'fence' header coolant circuit design; feed water injection; continuous spray cooling; low pressure cooling systems for residual heat removal during refuelling; high pressure cooling system for guaranteed feed water supply; auxiliary systems; structural materials; calandria and neutron shields; fuel element development; alternative loop circuit design; future developments (use of hydraulic diodes to provide a substantial reverse flow resistance by the generation of a vortex; multi-drum and multi-pump schemes; refuelling alternatives; coolant circuit inversion; use of superheat channels). (U.K.)

  19. Survey on chemical engineering technologies for the global environmental protection; Chikyu kankyo hozen no tame no kagaku kogakuteki taisaku gijutsu ni kansuru chosa

    Energy Technology Data Exchange (ETDEWEB)

    1993-03-01

    The present paper suggests chief measures to suppress and reduce global greenhouse gases. Under the control of artificial environments such as bioreactor, hydroponics and vegetable factory, a very high fixing rate of CO2 can be obtained, but CO2 generation accompanying electric power consumption is also large. It is preferable to use methane as resource by reforming reactions or selective oxidative reaction. In the recovery technique of fluorocarbon, 100% recovery is desirable. Techniques for decomposing recovered fluorocarbon and converting it to harmless material are the most backward ones. Understanding of essential structural relationship of coal is necessary for establishing combustion technique for the reduction of N2O. The integrated power generation system composed from solid electrolyte type fuel cell and coal-gasifying process, high-performance, superheat pump system form scientific technology imposing no burden on the global environment. Establishment of purification technique for industrial- or living-related drain inflowing to a closed water area system, establishment and reinforcement of inspection system for oil spill in the oceans in a global scale are required. 240 refs., 63 figs., 30 tabs.

  20. Molten aluminum alloy fuel fragmentation experiments

    International Nuclear Information System (INIS)

    Gabor, J.D.; Purviance, R.T.; Cassulo, J.C.; Spencer, B.W.

    1992-01-01

    Experiments were conducted in which molten aluminum alloys were injected into a 1.2 m deep pool of water. The parameters varied were (i) injectant material (8001 aluminum alloy and 12.3 wt% U-87.7 wt% Al), (ii) melt superheat (O to 50 K), (iii) water temperature (313, 343 and 373 K) and (iv) size and geometry of the pour stream (5, 10 and 20 mm diameter circular and 57 mm annular). The pour stream fragmentation was dominated by surface tension with large particles (∼30 mm) being formed from varicose wave breakup of the 10-mm circular pours and from the annular flow off a 57 mm diameter tube. The fragments produced by the 5 mm circular et were smaller (∼ mm), and the 20 mm jet which underwent sinuous wave breakup produced ∼100 mm fragments. The fragments froze to form solid particles in 313 K water, and when the water was ≥343 K, the melt fragments did not freeze during their transit through 1.2 m of water

  1. Experiments and analyses on melt jet impingement during severe accidents

    International Nuclear Information System (INIS)

    Sehgal, B.R.; Green, J.A.; Dinh, T.N.; Dong, W.

    1997-01-01

    Relocation of melt from the core region, during a nuclear reactor severe accident, presents the potential for erosion of the reactor pressure vessel (RPV) wall as a result of melt jet impingement. The extent of vessel erosion will depend upon a variety of parameters, including jet diameter, velocity, composition, superheat, angle of inclination, and the presence of an overlying water or melt pool. Experiments have been conducted at the Royal Institute of Technology Division of Nuclear Power Safety (RIT/NPS) which employ a variety of melt and pressure vessel simulant materials, such as water, salt-ice, Cerrobend alloy and molten salt. These experiments have revealed that the erosion depth of the vessel simulant in the jet stagnation zone can be adequately predicted by the Saito correlation, which is based on turbulent heat transfer, while initial erosion rates are seen to be in line with the laminar-stagnation-zone model. A transition between the laminar and turbulent regimes was realized in most cases and is attributed to the roughness of the surface in the eroded cavity formed

  2. Moderator material for neutrons and use of said material

    International Nuclear Information System (INIS)

    Hiismaeki, P.; Auterinen, I.

    1994-01-01

    The invention concerns a moderator material used for mediation of high-velocity neutrons, in particular of fission neutrons, to epithermal neutrons. The principal components of the moderator material are aluminum fluoride and aluminum metal, which have been formed into a dense composite substantially free of pores, wherein the material contains 20-50 percent-vol. of aluminum metal and 80-50 percent-vol. aluminum fluoride. Further, the use of the moderator material in accordance with the invention in neutron capture therapy of cancer tumours is described, such as in boron neutron capture therapy (BNCT)

  3. Production of a calcium silicate cement material from alginate impression material.

    Science.gov (United States)

    Washizawa, Norimasa; Narusawa, Hideaki; Tamaki, Yukimichi; Miyazaki, Takashi

    2012-01-01

    The purpose of this study was to synthesize biomaterials from daily dental waste. Since alginate impression material contains silica and calcium salts, we aimed to synthesize calcium silicate cement from alginate impression material. Gypsum-based investment material was also investigated as control. X-ray diffraction analyses revealed that although firing the set gypsum-based and modified investment materials at 1,200°C produced calcium silicates, firing the set alginate impression material did not. However, we succeeded when firing the set blend of pre-fired set alginate impression material and gypsum at 1,200°C. SEM observations of the powder revealed that the featured porous structures of diatomite as an alginate impression material component appeared useful for synthesizing calcium silicates. Experimentally fabricated calcium silicate powder was successfully mixed with phosphoric acid solution and set by depositing the brushite. Therefore, we conclude that the production of calcium silicate cement material is possible from waste alginate impression material.

  4. Nondestructive materials characterization with applications to aerospace materials

    CERN Document Server

    Nagy, Peter; Rokhlin, Stanislav

    2004-01-01

    With an emphasis on aircraft materials, this book describes techniques for the material characterization to detect and quantify degradation processes such as corrosion and fatigue. It introduces readers to these techniques based on x-ray, ultrasonic, optical and thermal principles and demonstrates the potential of the techniques for a wide variety of applications concerning aircraft materials, especially aluminum and titanium alloys. The advantages and disadvantages of various techniques are evaluated. An introductory chapter describes the typical degradation mechanisms that must be considered and the microstructure features that have to be detected by NDE methods. Finally, some approaches for making lifetime predictions are discussed. It is suitable as a textbook in special training courses in advanced NDE and aircraft materials characterization.

  5. Matter and materials

    International Nuclear Information System (INIS)

    Lefevre, J.

    1997-01-01

    This paper is an introduction to the materials used in nuclear engineering from the uranium (extraction, processing, ultimate use) to all radioactive products encountered in nuclear processes and more particularly those having particular applications or presenting particular risks in their ultimate disposal. This introduction gives a general presentation of the different topics which are developed in other chapters: nuclear materials and fuel cycle (fuel fabrication, actinides and recycling, direct storage and reprocessing of spent fuels, management of radioactive wastes, transport of radioactive materials, production and use of radioelements in the industry and medicine), moderators and coolants, other materials used in reactors (fuel cladding materials, special steels, zircaloy, neutron absorbent materials), and the mechanical behaviour of materials (steels, concretes). (J.S.)

  6. Rotating disk atomization of Gd and Gd-Y for hydrogen liquefaction via magnetocaloric cooling

    Energy Technology Data Exchange (ETDEWEB)

    Slinger, Tyler [Iowa State Univ., Ames, IA (United States)

    2016-12-17

    In order to enable liquid hydrogen fuel cell technologies for vehicles the cost of hydrogen liquefaction should be lowered. The current method of hydrogen liquefaction is the Claude cycle that has a figure of merit (FOM) of 0.3-0.35. New magnetocaloric hydrogen liquefaction devices have been proposed with a FOM>0.5, which is a significant improvement. A significant hurdle to realizing these devices is the synthesis of spherical rare earth based alloy powders of 200μm in diameter. In this study a centrifugal atomization method that used a rotating disk with a rotating oil quench bath was developed to make gadolinium and gadolinium-yttrium spheres. The composition of the spherical powders included pure Gd and Gd0.91Y0.09. The effect of atomization parameters, such as superheat, melt properties, disk shape, disk speed, and melt system materials and design, were investigated on the size distribution and morphology of the resulting spheres. The carbon, nitrogen, and oxygen impurity levels also were analyzed and compared with the magnetic performance of the alloys. The magnetic properties of the charge material as well as the resulting powders were measured using a vibrating sample magnetometer. The saturation magnetization and Curie temperature were the target properties for the resulting spheres. These values were compared with measurements taken on the charge material in order to investigate the effect of atomization processing on the alloys.

  7. Uranium reference materials

    International Nuclear Information System (INIS)

    Donivan, S.; Chessmore, R.

    1987-07-01

    The Technical Measurements Center has prepared uranium mill tailings reference materials for use by remedial action contractors and cognizant federal and state agencies. Four materials were prepared with varying concentrations of radionuclides, using three tailings materials and a river-bottom soil diluent. All materials were ground, dried, and blended thoroughly to ensure homogeneity. The analyses on which the recommended values for nuclides in the reference materials are based were performed, using independent methods, by the UNC Geotech (UNC) Chemistry Laboratory, Grand Junction, Colorado, and by C.W. Sill (Sill), Idaho National Engineering Laboratory, Idaho Falls, Idaho. Several statistical tests were performed on the analytical data to characterize the reference materials. Results of these tests reveal that the four reference materials are homogeneous and that no large systematic bias exists between the analytical methods used by Sill and those used by TMC. The average values for radionuclides of the two data sets, representing an unbiased estimate, were used as the recommended values for concentrations of nuclides in the reference materials. The recommended concentrations of radionuclides in the four reference materials are provided. Use of these reference materials will aid in providing uniform standardization among measurements made by remedial action contractors. 11 refs., 9 tabs

  8. Reactor core materials research and integrated material database establishment

    International Nuclear Information System (INIS)

    Ryu, Woo Seog; Jang, J. S.; Kim, D. W.

    2002-03-01

    Mainly two research areas were covered in this project. One is to establish the integrated database of nuclear materials, and the other is to study the behavior of reactor core materials, which are usually under the most severe condition in the operating plants. During the stage I of the project (for three years since 1999) in- and out of reactor properties of stainless steel, the major structural material for the core structures of PWR (Pressurized Water Reactor), were evaluated and specification of nuclear grade material was established. And the damaged core components from domestic power plants, e.g. orifice of CVCS, support pin of CRGT, etc. were investigated and the causes were revealed. To acquire more resistant materials to the nuclear environments, development of the alternative alloys was also conducted. For the integrated DB establishment, a task force team was set up including director of nuclear materials technology team, and projector leaders and relevant members from each project. The DB is now opened in public through the Internet

  9. Absorbent material for type a radioactive materials packaging containing liquids

    International Nuclear Information System (INIS)

    Saunders, G.A.

    1989-11-01

    The application of absorbent materials to the packaging and transport of liquid radioactive materials in Type A packages has not been reported in the literature. However, a significant body of research exists on absorbent materials for personal hygiene products such as diapers. Absorption capacity is dependent on both the absorbent material and the liquid being absorbed. Theoretical principles for capillary absorption in both the horizontal and the vertical plane indicate that small contact angle between the absorbent fibre and the liquid, and a small inter-fibre pore size are important. Some fluid parameters such as viscosity affect the rate of absorption but not the final absorption capacity. There appears to be little comparability between results obtained for the same absorbent and fluid using different test procedures. Test samples of materials from several classes of potential absorbents have been evaluated in this study, and shown to have a wide range of absorbent capacities. Foams, natural fibres, artificial fibres and granular materials are all potentially useful absorbents, with capacities ranging from as little as 0.86 to as much as 40.6 grams of distilled water per gram of absorbent. Two experimental procedures for evaluating the absorbent capacity of these materials have been detailed in this report, and found suitable for evaluating granular, fibrous or foam materials. Compression of the absorbent material reduces its capacity, but parameters such as relative humidity, pH, temperature, and viscosity appear to have little significant influence on capacity. When the materials were loaded to 50% of their one-minute absorbency, subsequent loss of the absorbed liquid was generally minimal. All of the absorbent materials rapidly lost their absorbed water through evaporation within twenty-four hours in still air at 21 degrees C and 50% relative humidity

  10. Computational materials design

    International Nuclear Information System (INIS)

    Snyder, R.L.

    1999-01-01

    Full text: Trial and error experimentation is an extremely expensive route to the development of new materials. The coming age of reduced defense funding will dramatically alter the way in which advanced materials have developed. In the absence of large funding we must concentrate on reducing the time and expense that the R and D of a new material consumes. This may be accomplished through the development of computational materials science. Materials are selected today by comparing the technical requirements to the materials databases. When existing materials cannot meet the requirements we explore new systems to develop a new material using experimental databases like the PDF. After proof of concept, the scaling of the new material to manufacture requires evaluating millions of parameter combinations to optimize the performance of the new device. Historically this process takes 10 to 20 years and requires hundreds of millions of dollars. The development of a focused set of computational tools to predict the final properties of new materials will permit the exploration of new materials systems with only a limited amount of materials characterization. However, to bound computational extrapolations, the experimental formulations and characterization will need to be tightly coupled to the computational tasks. The required experimental data must be obtained by dynamic, in-situ, very rapid characterization. Finally, to evaluate the optimization matrix required to manufacture the new material, very rapid in situ analysis techniques will be essential to intelligently monitor and optimize the formation of a desired microstructure. Techniques and examples for the rapid real-time application of XRPD and optical microscopy will be shown. Recent developments in the cross linking of the world's structural and diffraction databases will be presented as the basis for the future Total Pattern Analysis by XRPD. Copyright (1999) Australian X-ray Analytical Association Inc

  11. Chemical reactor for converting a first material into a second material

    Science.gov (United States)

    Kong, Peter C

    2012-10-16

    A chemical reactor and method for converting a first material into a second material is disclosed and wherein the chemical reactor is provided with a feed stream of a first material which is to be converted into a second material; and wherein the first material is combusted in the chemical reactor to produce a combustion flame, and a resulting gas; and an electrical arc is provided which is passed through or superimposed upon the combustion flame and the resulting gas to facilitate the production of the second material.

  12. Tritium breeding materials

    International Nuclear Information System (INIS)

    Hollenberg, G.W.; Johnson, C.E.; Abdou, M.

    1984-03-01

    Tritium breeding materials are essential to the operation of D-T fusion facilities. Both of the present options - solid ceramic breeding materials and liquid metal materials are reviewed with emphasis not only on their attractive features but also on critical materials issues which must be resolved

  13. Tritium breeding materials

    International Nuclear Information System (INIS)

    Hollenberg, G.W.; Johnson, C.E.; Abdou, M.A.

    1984-01-01

    Tritium breeding materials are essential to the operation of D-T fusion facilities. Both of the present options - solid ceramic breeding materials and liquid metal materials are reviewed with emphasis not only on their attractive features but also on critical materials issues which must be resolved

  14. Materials Science | NREL

    Science.gov (United States)

    microscopy and imaging science, interfacial and surface science, materials discovery, and thin-film material Science Materials Science Illustration with bottom row showing a ball-and-stick model and top row dense black band. State-of-the-art advances in materials science come from a combination of experiments

  15. Materials of 13. conference: ATM'92 - Advanced materials and technologies

    International Nuclear Information System (INIS)

    1992-01-01

    13th conference on metal science, modern materials and technologies (ATM'92) has been held in Popowo near Warsaw, Poland in September 1992. The conference has been divided into 9 sections. There are: Plenary section (7 lectures); Functional materials (12 lectures); Methods of material microstructure shaping (5 lectures and 14 posters); Surface engineering (5 lectures and 27 posters); Composites (5 lectures and 9 posters); Iron alloys A (7 lectures and 8 posters); Iron alloys B (7 lectures and 18 posters); Non-ferrous metal alloys (7 lectures and 11 posters) and Methods for materials research (5 lectures and 23 posters). The new materials preparation, their properties and structure as well as a methods for obtaining a desirable properties of material or their surface have been broadly referred and discussed

  16. A routine chromium determination in biological materials; application to various reference materials and standard reference materials

    International Nuclear Information System (INIS)

    Tjioe, P.S.; Goeij, J.J.M. de; Volkers, K.J.

    1979-01-01

    The determination limit under standard working conditions of chromium in biological materials is discussed. Neutron activation analysis and atomic spectrometry have been described for some analytical experiences with NBS SRM 1577 reference material. The chromium determination is a part of a larger multi-element scheme for the determination of 12 elements in biological materials

  17. Material Programming

    DEFF Research Database (Denmark)

    Vallgårda, Anna; Boer, Laurens; Tsaknaki, Vasiliki

    2017-01-01

    . Consequently we ask what the practice of programming and giving form to such materials would be like? How would we be able to familiarize ourselves with the dynamics of these materials and their different combinations of cause and effect? Which tools would we need and what would they look like? Will we program......, and color, but additionally being capable of sensing, actuating, and computing. Indeed, computers will not be things in and by themselves, but embedded into the materials that make up our surroundings. This also means that the way we interact with computers and the way we program them, will change...... these computational composites through external computers and then transfer the code them, or will the programming happen closer to the materials? In this feature we outline a new research program that floats between imagined futures and the development of a material programming practice....

  18. Materials characterisation

    International Nuclear Information System (INIS)

    Azali Muhammad

    2005-01-01

    Various nuclear techniques have been developed and employed by technologies and scientists worldwide to physically and chemically characterise the material particularly those that have applications in industry. These include small angle neutron scattering (SANS), x-ray diffraction (XRD), scanning electron microscope (SEM) and transmission electron microscope (TEM) for the internal structural study of material, whereas, the x-ray fluorescence (XRF) for the chemical analysis, while the Moessbauer spectroscopy for the study on the magnetic properties and structural identity of material. Basic principle and instrumentations of the techniques are discussed in this chapter. Example of their applications in various disciplines particularly in characterisation of industrial materials also described

  19. Materials And Processes Technical Information System (MAPTIS) LDEF materials data base

    Science.gov (United States)

    Funk, Joan G.; Strickland, John W.; Davis, John M.

    1993-01-01

    A preliminary Long Duration Exposure Facility (LDEF) Materials Data Base was developed by the LDEF Materials Special Investigation Group (MSIG). The LDEF Materials Data Base is envisioned to eventually contain the wide variety and vast quantity of materials data generated from LDEF. The data is searchable by optical, thermal, and mechanical properties, exposure parameters (such as atomic oxygen flux) and author(s) or principal investigator(s). Tne LDEF Materials Data Base was incorporated into the Materials and Processes Technical Information System (MAPTIS). MAPTIS is a collection of materials data which has been computerized and is available to engineers, designers, and researchers in the aerospace community involved in the design and development of spacecraft and related hardware. The LDEF Materials Data Base is described and step-by-step example searches using the data base are included. Information on how to become an authorized user of the system is included.

  20. Superconducting composites materials

    International Nuclear Information System (INIS)

    Kerjouan, P.; Boterel, F.; Lostec, J.; Bertot, J.P.; Haussonne, J.M.

    1991-01-01

    The new superconductor materials with a high critical current own a large importance as well in the electronic components or in the electrotechnical devices fields. The deposit of such materials with the thick films technology is to be more and more developed in the years to come. Therefore, we tried to realize such thick films screen printed on alumina, and composed mainly of the YBa 2 Cu 3 O 7-δ material. We first realized a composite material glass/YBa 2 Cu 3 O 7-δ , by analogy with the classical screen-printed inks where the glass ensures the bonding with the substrate. We thus realized different materials by using some different classes of glass. These materials owned a superconducting transition close to the one of the pure YBa 2 Cu 3 O 7-δ material. We made a slurry with the most significant composite materials and binders, and screen-printed them on an alumina substrate preliminary or not coated with a diffusion barrier layer. After firing, we studied the thick films adhesion, the alumina/glass/composite material interfaces, and their superconducting properties. 8 refs.; 14 figs.; 9 tabs [fr

  1. Materials by design

    International Nuclear Information System (INIS)

    Eberhardt, J.; Hay, P.J.; Carpenter, J.A. Jr.

    1986-01-01

    Major developments in materials characterization instrumentation over the past decade have helped significantly to elucidate complex processes and phenomena connected with the microstructure of materials and interfacial interactions. Equally remarkable advances in theoretical models and computer technology also have been taking place during this period. These latter now permit, for example, in selected cases the computation of material structures and bonding and the prediction of some material properties. Two assessments of the state of the art of instrumental techniques and theoretical methods for the study of material structures and properties have recently been conducted. This paper discusses aspects from these assessments of computational theoretical methods apply to materials

  2. Atomistic Simulations of Small-scale Materials Tests of Nuclear Materials

    International Nuclear Information System (INIS)

    Shin, Chan Sun; Jin, Hyung Ha; Kwon, Jun Hyun

    2012-01-01

    Degradation of materials properties under neutron irradiation is one of the key issues affecting the lifetime of nuclear reactors. Evaluating the property changes of materials due to irradiations and understanding the role of microstructural changes on mechanical properties are required for ensuring reliable and safe operation of a nuclear reactor. However, high dose of neuron irradiation capabilities are rather limited and it is difficult to discriminate various factors affecting the property changes of materials. Ion beam irradiation can be used to investigate radiation damage to materials in a controlled way, but has the main limitation of small penetration depth in the length scale of micro meters. Over the past decade, the interest in the investigations of size-dependent mechanical properties has promoted the development of various small-scale materials tests, e.g. nanoindentation and micro/nano-pillar compression tests. Small-scale materials tests can address the issue of the limitation of small penetration depth of ion irradiation. In this paper, we present small-scale materials tests (experiments and simulation) which are applied to study the size and irradiation effects on mechanical properties. We have performed molecular dynamics simulations of nanoindentation and nanopillar compression tests. These atomistic simulations are expected to significantly contribute to the investigation of the fundamental deformation mechanism of small scale irradiated materials

  3. In-plane Material Filters for the Discrete Material Optimization Method

    DEFF Research Database (Denmark)

    Sørensen, Rene; Lund, Erik

    2015-01-01

    , because the projection filter is a non-linear function of the design variables, the projected variables have to be re-scaled in a final so-called normalization filter. This is done to prevent the optimizer in creating superior, but non-physical pseudo-materials. The method is demonstrated on a series......This paper presents in-plane material filters for the Discrete Material Optimization method used for optimizing laminated composite structures. The filters make it possible for engineers to specify a minimum length scale which governs the minimum size of areas with constant material continuity....... Consequently, engineers can target the available production methods, and thereby increase its manufacturability while the optimizer is free to determine which material to apply together with an optimum location, shape, and size of these areas with constant material continuity. By doing so, engineers no longer...

  4. Device for separating, purifying and recovering nuclear fuel material, impurities and materials from impurity-containing nuclear fuel materials or nuclear fuel containing material

    International Nuclear Information System (INIS)

    Sato, Ryuichi; Kamei, Yoshinobu; Watanabe, Tsuneo; Tanaka, Shigeru.

    1988-01-01

    Purpose: To separate, purify and recover nuclear fuel materials, impurities and materials with no formation of liquid wastes. Constitution: Oxidizing atmosphere gases are introduced from both ends of a heating furnace. Vessels containing impurity-containing nuclear fuel substances or nuclear fuel substance-containing material are continuously disposed movably from one end to the other of the heating furnace. Then, impurity oxides or material oxides selectively evaporated from the impurity-containing nuclear fuel substances or nuclear fuel substance-containing materials are entrained in the oxidizing atmosphere gas and the gases are led out externally from a discharge port opened at the intermediate portion of the heating furnace, filters are disposed to the exit to solidify and capture the nuclear fuel substances and traps are disposed behind the filters to solidify and capture the oxides by spontaneous air cooling or water cooling. (Sekiya, K.)

  5. Articulating Material Criteria

    DEFF Research Database (Denmark)

    Hasling, Karen Marie

    2013-01-01

    , imitate and articulate the students’ inclusion of materials. This paper particularly discusses the experiences made and ideas generated after the execution of a material science course for second year students, with emphasis on the concept of the material selection matrix as an educational tool......This paper discusses the experiences and potentials with materials teaching at the Institute for Product Design at Kolding School of Design, using materials teaching as experiments in my PhD project. The project intents to create a stronger material awareness among product design students...... with emphasis on sustainability. The experiments aim to develop an understanding of, how product design students include materials in their design practice and how tools can be developed that further enhance this. Hence experiments are essential for the progress of the PhD project as they help to observe...

  6. Multicomponent polymeric materials

    CERN Document Server

    Thomas, Sabu; Saha, Prosenjit

    2016-01-01

    The book offers an in-depth review of the materials design and manufacturing processes employed in the development of multi-component or multiphase polymer material systems. This field has seen rapid growth in both academic and industrial research, as multiphase materials are increasingly replacing traditional single-component materials in commercial applications. Many obstacles can be overcome by processing and using multiphase materials in automobile, construction, aerospace, food processing, and other chemical industry applications. The comprehensive description of the processing, characterization, and application of multiphase materials presented in this book offers a world of new ideas and potential technological advantages for academics, researchers, students, and industrial manufacturers from diverse fields including rubber engineering, polymer chemistry, materials processing and chemical science. From the commercial point of view it will be of great value to those involved in processing, optimizing an...

  7. Material characterization models and test methods for historic building materials

    DEFF Research Database (Denmark)

    Hansen, Tessa Kvist; Peuhkuri, Ruut Hannele; Møller, Eva B.

    2017-01-01

    Predictions of long term hygrothermal performance can be assessed by dynamic hygrothermal simulations, in which material parameters are crucial input. Material parameters for especially historic materials are often unknown; therefore, there is a need to determine important parameters, and simple...

  8. Structural characterization of amorphous materials applied to low-k organosilicate materials

    Energy Technology Data Exchange (ETDEWEB)

    Raymunt, Alexandra Cooper, E-mail: amc442@cornell.edu; Clancy, Paulette

    2014-07-01

    We present a methodology to create computational atomistic-level models of porous amorphous materials, in particular, an organosilicate structure for ultra-low dielectric constant (ULK) materials known as “SiCOH.” The method combines the ability to satisfy geometric and chemical constraints with subsequent molecular dynamics (MD) techniques as a way to capture the complexities of the porous and amorphous nature of these materials. The motivation for studying ULK materials arises from a desire to understand the origin of the material's weak mechanical properties. The first step towards understanding how these materials might behave under processing conditions that are intended to improve their mechanical properties is to develop a suitable computational model of the material and hence is the focus of this paper. We define the atomic-scale topology of ULK materials that have been produced by chemical vapor deposition-like experimental techniques. Specifically, we have developed a method of defining the initial atom configurations and interactions, as well as a method to rearrange these starting configurations into relaxed structures. The main advantage of our described approach is the ability of our structure generation method to maintain a random distribution of relevant structural motifs throughout the structure, without relying on large unit cells and periodic boundaries to approximate the behavior of this complex material. The minimization of the different models was accomplished using replica exchange molecular dynamics (REMD). Following the generation of the ‘equilibrium’ configurations that result from REMD for a ULK material of a pre-specified composition, we demonstrate that its structural properties, including bonding topology, porosity and pore size distribution are similar to experimentally used ULK materials. - Highlights: • Method for creating a model of a low dielectric constant organosilicate material • Method of defining porosity in

  9. Materializing Ethnography

    OpenAIRE

    Geismar, H.; Horst, H. A.

    2004-01-01

    The articles in this volume were originally presented in a panel entitled ‘Material Methodologies’ at the American Anthropological Association meeting in New Orleans (November 2002). The panel was devised to tie together theoretical advances in the study of the material with the creative possibilities of fieldwork practices. Through detailed ethnographic discussion, we highlighted the ways in which a focus on a specifically material world enabled us to discover new perspecti...

  10. Theoretical backgrounds of non-tempered materials production based on new raw materials

    Science.gov (United States)

    Lesovik, V. S.; Volodchenko, A. A.; Glagolev, E. S.; Chernysheva, N. V.; Lashina, I. V.; Feduk, R. S.

    2018-03-01

    One of the trends in construction material science is development and implementation of highly effective finish materials which improve architectural exterior of cities. Silicate materials widely-used in the construction today have rather low decorative properties. Different coloring agents are used in order to produce competitive materials, but due to the peculiarities of the production, process very strict specifications are applied to them. The use of industrial wastes or variety of rock materials as coloring agents is of great interest nowadays. The article shows that clay rock can be used as raw material in production of finish materials of non-autoclaved solidification. This raw material due to its material composition actively interacts with cementing component in steam treatment at 90–95 °C with formation of cementing joints that form a firm coagulative-cristalized and crystallization structure of material providing high physic-mechanical properties of silicate goods. It is determined that energy-saving, colored finish materials with compression strength up to 16 MPa can be produced from clay rocks.

  11. Phase-change materials handbook

    Science.gov (United States)

    Hale, D. V.; Hoover, M. J.; Oneill, M. J.

    1972-01-01

    Handbook describes relationship between phase-change materials and more conventional thermal control techniques and discusses materials' space and terrestrial applications. Material properties of most promising phase-change materials and purposes and uses of metallic filler materials in phase-change material composites are provided.

  12. Comprehensive hard materials

    CERN Document Server

    2014-01-01

    Comprehensive Hard Materials deals with the production, uses and properties of the carbides, nitrides and borides of these metals and those of titanium, as well as tools of ceramics, the superhard boron nitrides and diamond and related compounds. Articles include the technologies of powder production (including their precursor materials), milling, granulation, cold and hot compaction, sintering, hot isostatic pressing, hot-pressing, injection moulding, as well as on the coating technologies for refractory metals, hard metals and hard materials. The characterization, testing, quality assurance and applications are also covered. Comprehensive Hard Materials provides meaningful insights on materials at the leading edge of technology. It aids continued research and development of these materials and as such it is a critical information resource to academics and industry professionals facing the technological challenges of the future. Hard materials operate at the leading edge of technology, and continued res...

  13. Strategic Materials

    National Research Council Canada - National Science Library

    Buhler, Carl; Burke, Adrian; Davis, Kirk; Gerhard, Michelle; Heil, Valerie; Hulse, Richard; Kwong, Ralph; Mahoney, Michael; Moran, Scott; Peek, Michael

    2006-01-01

    Some materials possess greater value than others. Materials that provide essential support for the nation's economic viability or enable critical military capabilities warrant special attention in security studies...

  14. Boron carbide-coated carbon material, manufacturing method therefor and plasma facing material

    International Nuclear Information System (INIS)

    Suzuki, Takayuki; Kikuchi, Yoshihiro; Hyakki, Yasuo.

    1997-01-01

    The present invention concerns a plasma facing material suitable to a thermonuclear device. The material comprises a carbon material formed by converting the surface of a carbon fiber-reinforced carbon material comprising a carbon matrix and carbon fibers to a boron carbide, the material has a surface comprising vertically or substantially vertically oriented carbon fibers, and the thickness of the surface converted to boron carbide is reduced in the carbon fiber portion than in the carbon matrix portion. Alternatively, a carbon fiber-reinforced carbon material containing carbon fibers having a higher graphitizing degree than the carbon matrix is converted to boron carbide on the surface where the carbon fibers are oriented vertically or substantially vertically. The carbon fiber-reinforced material is used as a base material, and a resin material impregnated into a shaped carbon fiber product is carbonized or thermally decomposed carbon is filled as a matrix. The material of the present invention has high heat conduction and excellent in heat resistance thereby being suitable to a plasma facing material for a thermonuclear device. Electric specific resistivity of the entire coating layer can be lowered, occurrence of arc discharge is prevented and melting can be prevented. (N.H.)

  15. Corrosion investigations at Masnedoe combined heat and power plant. Part VI

    Energy Technology Data Exchange (ETDEWEB)

    Montgomery, M. [Danmarks Tekniske Univ., Dept. for Manufacturing Engineering, Kgs Lyngby (Denmark); Karlsson, A. [ENERGI E2, Power Company, Copenhagen (Denmark); Hede Larsen, O. [Elsam - Fynsvaerket, Fredericia (Denmark)

    2001-02-01

    In Denmark, straw and other types of biomass are used for generating energy in power plats. Straw is considered a carbon dioxide neutral fuel and is therefore environmentally acceptable. Masnedoe CHP Plant is a straw-fired power plant on Sjaelland, Denmark. Corrosion tests were undertaken at Masnedoe CHP Plant by building a test superheater loop and subject it to higher steam temperatures than those of the actual plant. In addition a test section welded into superheater was investigated. The conclusions from the project are as follows: 1. The corrosion rates of the steels investigated are very close to one another and differences are small. 2. For the lower steam of 450 deg. C, a parabolic kinetic of oxide growth is not seen but more a paralinear corrosion rate for TP347H and a linear corrosion rate for the 12% Cr steel. 3. At temperatures above approx. 520 deg. C metal temperature for the austenitic steels, grain boundary attack is seen as a precursor for corrosion within the metal grains. For HCM12, attack of individual metal grains is also seen. The corrosion attack leads to depletion of chromium and manganese from the surface of the alloy. It is at these temperatures general corrosion changes to grain boundary corrosion attack. 4. Over one of the test superheater loops, varying corrosion rates could be measured that could not be explained by the change in steam temperature. This was related to the flue gas direction giving a higher surface metal temperature, however, there may be other factors giving localised high heat flux and therefore a higher metal temperature. The corrosion rate was lower this year (1999-2000) than the previous year and this is attributed to the lower flue gas temperatures or other factors such as a change in fuel or combustion characteristics. It must be noted that where the flue gas temperature is assumed to be highest similar corrosion rates are observed for both 1998-1999 and 1999-2000. There is much evidence to indicate that after

  16. Waste Material Management: Energy and materials for industry

    Energy Technology Data Exchange (ETDEWEB)

    1993-05-01

    This booklet describes DOE`s Waste Material Management (WMM) programs, which are designed to help tap the potential of waste materials. Four programs are described in general terms: Industrial Waste Reduction, Waste Utilization and Conversion, Energy from Municipal Waste, and Solar Industrial Applications.

  17. Composite Materials

    DEFF Research Database (Denmark)

    Nielsen, Lauge Fuglsang

    This book deals with the mechanical and physical behavior of composites as influenced by composite geometry. "Composite Materials" provides a comprehensive introduction for researchers and students to modern composite materials research with a special emphasis on the significance of phase geometry......, viscoelastic behavior, and internal stress states. Other physical properties considered are thermal and electrical conductivities, diffusion coefficients, dielectric constants and magnetic permeability. Special attention is given to the effect of pore shape on the mechanical and physical behavior of porous....... The book enables the reader to a better understanding of the behavior of natural composites, improvement of such materials, and design of new materials with prescribed properties. A number of examples are presented: Special composite properties considered are stiffness, shrinkage, hygro-thermal behavior...

  18. Nano Materials

    International Nuclear Information System (INIS)

    Jin, In Ju; Lee, Ik Mo; Kwon, Yeung Gu

    2006-02-01

    This book introduces background of nano science such as summary, plenty room at the bottom, access way to nano technique, nanoparticles using bottom-up method which are a marvel of nature, and modern alchemy : chemical synthesis of artificial nano structure, understanding of quantum mechanics, STM/AFM, nano metal powder, ceramic nanoparticles, nano structure film, manufacture of nanoparticles using reverse micelle method, carbon nano tube, sol-gel material, nano energy material, nano catalyst nano bio material technology and spintronics.

  19. Materials science and architecture

    Science.gov (United States)

    Bechthold, Martin; Weaver, James C.

    2017-12-01

    Materiality — the use of various materials in architecture — has been fundamental to the design and construction of buildings, and materials science has traditionally responded to needs formulated by design, engineering and construction professionals. Material properties and processes are shaping buildings and influencing how they perform. The advent of technologies such as digital fabrication, robotics and 3D printing have not only accelerated the development of new construction solutions, but have also led to a renewed interest in materials as a catalyst for novel architectural design. In parallel, materials science has transformed from a field that explains materials to one that designs materials from the bottom up. The conflation of these two trends is giving rise to materials-based design research in which architects, engineers and materials scientists work as partners in the conception of new materials systems and their applications. This Review surveys this development for different material classes (wood, ceramics, metals, concrete, glass, synthetic composites and polymers), with an emphasis on recent trends and innovations.

  20. Multifunctional materials and composites

    Science.gov (United States)

    Seo, Dong-Kyun; Jeon, Ki-Wan

    2017-08-22

    Forming multifunctional materials and composites thereof includes contacting a first material having a plurality of oxygen-containing functional groups with a chalcogenide compound, and initiating a chemical reaction between the first material and the chalcogenide compound, thereby replacing oxygen in some of the oxygen-containing functional groups with chalcogen from the chalcogen-containing compound to yield a second material having chalcogen-containing functional groups and oxygen-containing functional groups. The first material is a carbonaceous material or a macromolecular material. A product including the second material is collected and may be processed further to yield a modified product or a composite.

  1. Sea materials experimental plans

    International Nuclear Information System (INIS)

    1987-07-01

    This Seal Materials Performance Test Plan describes the plan for testing materials that will be used to seal a high-level nuclear waste repository in salt at a proposed site in Deaf Smith County, Texas. The need for sealing and backfilling the repository and the use of various sealing materials are described. The seal materials include mined salt backfills, cementitious bulkheads and plugs, and earthen backfills. The laboratory testing program for characterizing the behavior and performance of these materials is described. This report includes plans for screening materials, evaluating candidate materials to be tested, and testing a representative set of materials

  2. An Experimental Study on the Dynamics of a Single Droplet Vapor Explosion

    International Nuclear Information System (INIS)

    Concilio Hansson, Roberta

    2010-01-01

    correlation between the coolant temperature and the molten droplet deformation/prefragmentation during the first bubble dynamics cycle. The SHARP observations followed by further analysis leads to a hypothesis about a novel phenomenon called pre-conditioning , according to which dynamics of the first bubble-dynamics cycle and the ability of the melt drop to deform/pre-fragment dictate the subsequent explosivity of the so-triggered droplet. The effect of non-condensable gases on the perceived mechanisms was investigated on the MISTEE-NCG test campaign, in which a considerable amount of non-condensable gases (NCG) are present in the film that enfolds the molten droplet. The SHARP images for the MISTEE-NCG tests were analyzed and special attention was given to the morphology (aspect ratio) and dynamics of the air/ vapor bubble, as well as the melt drop preconditioning and interaction energetics. Analysis showed two main aspects when compared to the MISTEE test series (without entrapped air). First, the investigation showed that the melt preconditioning still strongly depends on the coolant subcooling. Second, in respect to the energetics, the tests consistently showed a reduced conversion ratio compared to that of the MISTEE test series. The effect of the melt material in the steam explosion triggerability was also summoned, since it would in principle directly implicate the melt preconditioning. Since a number of the thermo-physical properties of the material would influence the triggering process, we focused on the material properties by using the same dioxide material with difference concentrations, i.e. eutectic and non-eutectic. Unfortunately, due to the high melt superheat the possible differences were not perceived. Thus, in addition to other materials, lower melt superheat tests were schedule in the future

  3. An Experimental Study on the Dynamics of a Single Droplet Vapor Explosion

    Energy Technology Data Exchange (ETDEWEB)

    Concilio Hansson, Roberta

    2010-07-01

    correlation between the coolant temperature and the molten droplet deformation/prefragmentation during the first bubble dynamics cycle. The SHARP observations followed by further analysis leads to a hypothesis about a novel phenomenon called pre-conditioning , according to which dynamics of the first bubble-dynamics cycle and the ability of the melt drop to deform/pre-fragment dictate the subsequent explosivity of the so-triggered droplet. The effect of non-condensable gases on the perceived mechanisms was investigated on the MISTEE-NCG test campaign, in which a considerable amount of non-condensable gases (NCG) are present in the film that enfolds the molten droplet. The SHARP images for the MISTEE-NCG tests were analyzed and special attention was given to the morphology (aspect ratio) and dynamics of the air/ vapor bubble, as well as the melt drop preconditioning and interaction energetics. Analysis showed two main aspects when compared to the MISTEE test series (without entrapped air). First, the investigation showed that the melt preconditioning still strongly depends on the coolant subcooling. Second, in respect to the energetics, the tests consistently showed a reduced conversion ratio compared to that of the MISTEE test series. The effect of the melt material in the steam explosion triggerability was also summoned, since it would in principle directly implicate the melt preconditioning. Since a number of the thermo-physical properties of the material would influence the triggering process, we focused on the material properties by using the same dioxide material with difference concentrations, i.e. eutectic and non-eutectic. Unfortunately, due to the high melt superheat the possible differences were not perceived. Thus, in addition to other materials, lower melt superheat tests were schedule in the future

  4. Material focus

    DEFF Research Database (Denmark)

    Sokoler, Tomas; Vallgårda, Anna K. A.

    2009-01-01

    In this paper we build on the notion of computational composites, which hold a material perspective on computational technology. We argue that a focus on the material aspects of the technology could be a fruitful approach to achieve new expressions and to gain a new view on the technology's role...... in design. We study two of the computer's material properties: computed causality and connectability and through developing two computational composites that utilize these properties we begin to explore their potential expressions....

  5. Material Systems

    DEFF Research Database (Denmark)

    Jensen, Mads Brath; Mortensen, Henrik Rubæk; Mullins, Michael

    2009-01-01

    This paper describes and reflects upon the results of an investigative project which explores the setting up of a material system - a parametric and generative assembly consisting of and taking into consideration material properties, manufacturing constraints and geometric behavior. The project...... approaches the subject through the construction of a logic-driven system aiming to explore the possibilities of a material system that fulfills spatial, structural and performative requirements concurrently and how these are negotiated in situations where they might be conflicting....

  6. Contrast Materials

    Science.gov (United States)

    ... is mixed with water before administration liquid paste tablet When iodine-based and barium-sulfate contrast materials ... for patients with kidney failure or allergies to MRI and/or computed tomography (CT) contrast material. Microbubble ...

  7. Insulating materials from renewable raw materials. 4. ed.; Daemmstoffe aus nachwachsenden Rohstoffen

    Energy Technology Data Exchange (ETDEWEB)

    Brandhorst, Joerg; Spritzendorfer, Josef; Gildhorn, Kai; Hemp, Markus

    2012-03-27

    The thermal insulation has become a central issue in the construction and renovation of buildings. The question of healthy building materials and appropriate construction follows the desire of a comfartable and allergy-free living. Due to these developments, insulation materials from renewable resources increasingly has raised the consciousness. The brochure under consideration describes the dynamic market of insulation materials consisting of renewable raw materials. Wood fibers, wood wool, sheep wool, flax, hemp, reeds, meadow grass, cork, cellulose, seaweed and bulrushes are considered as renewable raw materials for insulating materials.

  8. Fusion Reactor Materials

    International Nuclear Information System (INIS)

    Decreton, M.

    2002-01-01

    The objective of SCK-CEN's programme on fusion reactor materials is to contribute to the knowledge on the radiation-induced behaviour of fusion reactor materials and components as well as to help the international community in building the scientific and technical basis needed for the construction of the future reactor. Ongoing projects include: the study of the mechanical and chemical (corrosion) behaviour of structural materials under neutron irradiation and water coolant environment; the investigation of the characteristics of irradiated first wall material such as beryllium; investigations on the management of materials resulting from the dismantling of fusion reactors including waste disposal. Progress and achievements in these areas in 2001 are discussed

  9. Methods of materiality

    DEFF Research Database (Denmark)

    Aagaard, Jesper; Matthiesen, Noomi Christine Linde

    2016-01-01

    that researchers should start paying attention to the material world (consisting of both human bodies and material objects) and what it means for how people live their lives. It is argued that this can be done by incorporating the concept of material presence to capture embodied and material layers of existence......This article challenges the hegemonic status of “language” as the primary substance of qualitative research in psychology, whether through interviews or recordings of naturally occurring talk. It thereby questions the overt focus on analyzing linguistic “meaning.” Instead, it is suggested...... practical guidelines for incorporating attention to materiality in qualitative research....

  10. Materials with structural hierarchy

    Science.gov (United States)

    Lakes, Roderic

    1993-01-01

    The role of structural hierarchy in determining bulk material properties is examined. Dense hierarchical materials are discussed, including composites and polycrystals, polymers, and biological materials. Hierarchical cellular materials are considered, including cellular solids and the prediction of strength and stiffness in hierarchical cellular materials.

  11. Conducting Polymeric Materials

    DEFF Research Database (Denmark)

    Hvilsted, Søren

    2016-01-01

    The overall objective of this collection is to provide the most recent developments within the various areas of conducting polymeric materials. The conductivity of polymeric materials is caused by electrically charged particles, ions, protons and electrons. Materials in which electrons...

  12. Strain-Detecting Composite Materials

    Science.gov (United States)

    Wallace, Terryl A. (Inventor); Smith, Stephen W. (Inventor); Piascik, Robert S. (Inventor); Horne, Michael R. (Inventor); Messick, Peter L. (Inventor); Alexa, Joel A. (Inventor); Glaessgen, Edward H. (Inventor); Hailer, Benjamin T. (Inventor)

    2016-01-01

    A composite material includes a structural material and a shape-memory alloy embedded in the structural material. The shape-memory alloy changes crystallographic phase from austenite to martensite in response to a predefined critical macroscopic average strain of the composite material. In a second embodiment, the composite material includes a plurality of particles of a ferromagnetic shape-memory alloy embedded in the structural material. The ferromagnetic shape-memory alloy changes crystallographic phase from austenite to martensite and changes magnetic phase in response to the predefined critical macroscopic average strain of the composite material. A method of forming a composite material for sensing the predefined critical macroscopic average strain includes providing the shape-memory alloy having an austenite crystallographic phase, changing a size and shape of the shape-memory alloy to thereby form a plurality of particles, and combining the structural material and the particles at a temperature of from about 100-700.degree. C. to form the composite material.

  13. Security of material

    International Nuclear Information System (INIS)

    Nilsson, A.

    2001-01-01

    Full text: From the early days of discovery and experimentation with nuclear science, nuclear and radioactive materials have held extraordinary potential for being of great benefit to humankind, as well as for causing significant harm. For the past forty years, the IAEA has played an important role in ensuring that nuclear technologies and materials are used only for peaceful purposes. The Agency's safeguards programme has been providing assurances that States honour their undertakings to use nuclear facilities and materials for peaceful purposes only. The potential of nuclear materials and other radioactive materials being used in subversive activities, such as theft, illicit trafficking, sabotage and threats thereof, has been recognized by the international community. The tragic events in New York have given new light to and increased concern for this potential. No target may be considered immune from terrorism. Since 1993, States have confirmed over 370 cases of illicit trafficking. Information is also available on potential attempts of and actual acts of sabotage. For any State, the first step in ensuring the security of their materials is an effective national system. Such a system must contain multiple elements, including physical protection measures, material accountability arrangements, reliable detection capabilities, and plans for rapid and effective response when material is found to be lost, stolen or otherwise not under proper control. The system must also cover illegal waste dumping and other activities that would result in the release of radioactive material into the environment. All these measures should be based on well founded legal and regulatory structures. In many cases, the responsibility for these various elements lies with different bodies, and co-operation between them is vital to the success of the national system. The Agency's programme Security of Material aims at being of service to States in their efforts to upgrade their security

  14. Fusion reactor materials

    Energy Technology Data Exchange (ETDEWEB)

    none,

    1989-01-01

    This paper discuses the following topics on fusion reactor materials: irradiation, facilities, test matrices, and experimental methods; dosimetry, damage parameters, and activation calculations; materials engineering and design requirements; fundamental mechanical behavior; radiation effects; development of structural alloys; solid breeding materials; and ceramics.

  15. Fusion reactor materials

    International Nuclear Information System (INIS)

    1989-01-01

    This paper discuses the following topics on fusion reactor materials: irradiation, facilities, test matrices, and experimental methods; dosimetry, damage parameters, and activation calculations; materials engineering and design requirements; fundamental mechanical behavior; radiation effects; development of structural alloys; solid breeding materials; and ceramics

  16. Data for modern boilers used in co-combustion; Moderna panndata inom samfoerbraenning

    Energy Technology Data Exchange (ETDEWEB)

    Thorson, Ola [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2004-04-01

    This project is a survey and a description of today's technical status and future development trends in the field of co-combustion. The survey is done from an energy production company's point of view and two technical questions have been studied; the possibilities for high steam data and the possibilities for a wide load range. These parameters are limited by the corrosive properties of the fuel and the environmental requirements in the EU directive for combustion of waste. In the report following issues are discussed: Examples of and experiences from co-combustion plants and plants that combust problematic fuels and have high steam data. A future prospect of high steam data in co-combustion plants by the usage of modern technical solutions and a description of these solutions. Important research and development results from combustion of problematic fuels in combination with high steam data. Choice of firing technology, boiler design and auxiliary systems and its affection on the load range in a boiler for co-combustion. A literature survey has been done to get the latest results from combustion of problematic fuels. Then a number of interesting plants have been identified and facts about them have been collected by contacts with plant owners, suppliers and professional researchers and also through publications. The report shows that Sweden, Finland and Denmark are in the front line of using high steam data for co-combustion of biomass and waste fuels. There are/have been problems with superheater corrosion in many of these plants but a number of ways how to handle high steam data have been identified: Adjust the fuel mix or add additives; Use high alloy materials; Consider the final super heater as a part that is worn out by time; Place the final super heater in the particle loop seal/sand locker; Use an external separate fired super heater; Gasification and then co-combustion of the pyrolysis gas in a conventional existing boiler; Place the

  17. Modern electronic materials

    CERN Document Server

    Watkins, John B

    2013-01-01

    Modern Electronic Materials focuses on the development of electronic components. The book first discusses the history of electronic components, including early developments up to 1900, developments up to World War II, post-war developments, and a comparison of present microelectric techniques. The text takes a look at resistive materials. Topics include resistor requirements, basic properties, evaporated film resistors, thick film resistors, and special resistors. The text examines dielectric materials. Considerations include basic properties, evaporated dielectric materials, ceramic dielectri

  18. Nuclear materials

    International Nuclear Information System (INIS)

    1996-01-01

    In 1998, Nuclear Regulatory Authority of the Slovak Republic (NRA SR) performed 38 inspections, 25 of them were performed in co-operation with IAEA inspectors. There is no fresh nuclear fuel at Bohunice A-1 NPP at present. Fresh fuel of Bohunice V-1 and V-2 NPPs is inspected in the fresh fuel storage.There are 327 fresh fuel assemblies in Mochovce NPP fresh fuel storage. In addition to that, are also 71 small users of nuclear materials in Slovakia. In most cases they use: covers made of depleted uranium for non-destructive works, detection of level in production plants, covers for therapeutical sources at medical facilities. In. 1995, NRA SR issued 4 new licences for nuclear material withdrawal. In the next part manipulation with nuclear materials, spent fuel stores and illegal trafficking in nuclear materials are reported

  19. The role of certified reference materials in material control and accounting

    International Nuclear Information System (INIS)

    Turel, S.P.

    1979-01-01

    One way of providing an adequate material control and accounting system for the nuclear fuel cycle is to calculate material unaccounted for (MUF) after a physical inventory and to compare the limit of error of the MUF value (LEMUF) against prescribed criteria. To achieve a meaningful LEMUF, a programme for the continuing determination of systematic and random errors is necessary. Within this programme it is necessary to achieve traceability of all Special Nuclear Material (SNM) control and accounting measurements to an International/National Measurement System by means of Certified Reference Materials. SNM measurements for control and accounting are made internationally on a great variety of materials using many diverse measurement procedures by a large number of facilities. To achieve valid overall accountability over this great variety of measurements there must be some means of relating all these measurements and their uncertainties to each other. This is best achieved by an International/National Measurement System (IMS/NMS). To this end, all individual measurement systems must be compatible to the IMS/NMS and all measurement results must be traceable to appropriate international/national Primary Certified Reference Materials. To obtain this necessary compatibility for any given SNM measurement system, secondary certified reference materials or working reference materials are needed for every class of SNM and each type of measurement system. Ways to achieve ''traceability'' and the various types of certified reference material are defined and discussed in this paper. (author)

  20. High temperature materials

    International Nuclear Information System (INIS)

    2003-01-01

    The aim of this workshop is to share the needs of high temperature and nuclear fuel materials for future nuclear systems, to take stock of the status of researches in this domain and to propose some cooperation works between the different research organisations. The future nuclear systems are the very high temperature (850 to 1200 deg. C) gas cooled reactors (GCR) and the molten salt reactors (MSR). These systems include not only the reactor but also the fabrication and reprocessing of the spent fuel. This document brings together the transparencies of 13 communications among the 25 given at the workshop: 1) characteristics and needs of future systems: specifications, materials and fuel needs for fast spectrum GCR and very high temperature GCR; 2) high temperature materials out of neutron flux: thermal barriers: materials, resistance, lifetimes; nickel-base metal alloys: status of knowledge, mechanical behaviour, possible applications; corrosion linked with the gas coolant: knowledge and problems to be solved; super-alloys for turbines: alloys for blades and discs; corrosion linked with MSR: knowledge and problems to be solved; 3) materials for reactor core structure: nuclear graphite and carbon; fuel assembly structure materials of the GCR with fast neutron spectrum: status of knowledge and ceramics and cermets needs; silicon carbide as fuel confinement material, study of irradiation induced defects; migration of fission products, I and Cs in SiC; 4) materials for hydrogen production: status of the knowledge and needs for the thermochemical cycle; 5) technologies: GCR components and the associated material needs: compact exchangers, pumps, turbines; MSR components: valves, exchangers, pumps. (J.S.)