Sample records for sulfoaluminate cements clinkering

  1. Recycling the product of thermal transformation of cement-asbestos for the preparation of calcium sulfoaluminate clinker. (United States)

    Viani, Alberto; Gualtieri, Alessandro F


    According to recent resolutions of the European Parliament (2012/2065(INI)), the need for environmentally friendly alternative solutions to landfill disposal of hazardous wastes, such as asbestos-containing materials, prompts their recycling as secondary raw materials (end of waste concept). In this respect, for the first time, we report the recycling of the high temperature product of cement-asbestos, in the formulation of calcium sulfoaluminate cement clinkers (novel cementitious binders designed to reduce CO₂ emissions), as a continuation of a previous work on their systematic characterization. Up to 29 wt% of the secondary raw material was successfully introduced into the raw mix. Different clinker samples were obtained at 1250 °C and 1300 °C, reproducing the phase composition of industrial analogues. As an alternative source of Ca and Si, this secondary raw material allows for a reduction of the CO₂ emissions in cement production, mitigating the ecological impact of cement manufacturing, and reducing the need for natural resources. Copyright © 2013 Elsevier B.V. All rights reserved.

  2. Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance (United States)

    Chen, Irvin Allen

    Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

  3. Influence of ferrite phase in alite-calcium sulfoaluminate cements (United States)

    Duvallet, Tristana Yvonne Francoise

    Since the energy crisis in 1970's, research on low energy cements with low CO2- emissions has been increasing. Numerous solutions have been investigated, and the goal of this original research is to create a viable hybrid cement with the components of both Ordinary Portland cement (OPC) and calcium sulfoaluminate cement (CSAC), by forming a material that contains both alite and calcium sulfoaluminate clinker phases. Furthermore, this research focuses on keeping the cost of this material reasonable by reducing aluminum requirements through its substitution with iron. The aim of this work would produce a cement that can use large amounts of red mud, which is a plentiful waste material, in place of bauxite known as an expensive raw material. Modified Bogue equations were established and tested to formulate this novel cement with different amounts of ferrite, from 5% to 45% by weight. This was followed by the production of cement from reagent chemicals, and from industrial by-products as feedstocks (fly ash, red mud and slag). Hydration processes, as well as the mechanical properties, of these clinker compositions were studied, along with the addition of gypsum and the impact of a ferric iron complexing additive triisopropanolamine (TIPA). To summarize this research, the influence of the addition of 5-45% by weight of ferrite phase, was examined with the goal of introducing as much red mud as possible in the process without negatively attenuate the cement properties. Based on this PhD dissertation, the production of high-iron alite-calcium sulfoaluminateferrite cements was proven possible from the two sources of raw materials. The hydration processes and the mechanical properties seemed negatively affected by the addition of ferrite, as this phase was not hydrated entirely, even after 6 months of curing. The usage of TIPA counteracted this decline in strength by improving the ferrite hydration and increasing the optimum amount of gypsum required in each composition

  4. Obtaining a sulfoaluminate belite cement by industrial waste

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    Elkhadiri, L.


    Full Text Available Sulfoaluminate belite clinkers by burning raw at moderate temperatures near 1250 °C were synthesized. The used mixtures were made by calcium carbonate blended to two industrial wastes: low calcium fly ash and phosphogypsum. The clinkers were characterised by X-Ray Diffraction (XRD, Infrared Spectroscopy (FTIR and free lime. The hydraulic behaviour of the obtained cements, by adequate clinkers with 7% of added gypsum, was followed by XRD, scaning electronic microscopy (SEM, FTIR and NMR.

    Los clínkeres belíticos de sulfoaluminatos se obtienen por cocción de crudos a temperaturas moderadas, hacia 1.250 ºC. Esos crudos se componen de carbonato de calcio mezclados con dos subproductos industriales: cenizas volantes pobres en óxido de calcio y fosfoyeso. Los clínkeres obtenidos se caracterizaron a través de Difracción de Rayos X (DRX, Espectroscopia Infrarroja por Transformada de Fourier (FTIR y por la determinación de CaO libre. El comportamiento hidráulico de los cementos elaborados de los clínkeres con el 7% de yeso se estudió por DRX, Microscopía Electrónica de Barrido (SEM, FTIR y Resonancia Magnética Nuclear (RMN


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    BING MA,


    Full Text Available The objective of this study was the preparation and characterization of high belite sulfoaluminate cement (HBSC from industrial residues. HBSC promises eco-friendly building materials with great mechanical performance at earlier ages than Ordinary Portland Cement (OPC. Preliminary results show the formation of main phase dicalcium silicate (C2S and ye’elimite (C4A3$ at 1250°C, as determined by X-ray diffraction (XRD, are promising. The formation of minerals in the clinker was analyzed by differential scanning calorimetry-thermogravimetry (DSC–TG. Likewise, Scanning electron microscope (SEM and XRD were used to carry out the analysis of the micro-structural and hydration products. The main HBSC hydration products, Ettringite and amorphous Al(OH3, were formed in the early stages; however, during the later stages, monosulfate and Strätlingite were formed. Isothermal conduction calorimetry measurements indicate that hydration properties of the cements are comparable to OPC; the total hydration heat after 3 days was 438 J/g. The optimum compressive strength values of the mortars after 1-, 3-, 7-, and 28-days were 24.9 MPa, 33.2 MPa, 35.6 MPa and 52.8 MPa which can meet the requirement of special structures.

  6. 76 FR 76760 - Gray Portland Cement and Cement Clinker From Japan (United States)


    ... Portland Cement and Cement Clinker From Japan Determination On the basis of the record \\1\\ developed in the... antidumping duty order on gray Portland cement and cement clinker from Japan would be likely to lead to... the Commission are contained in USITC Publication 4281 (December 2011), entitled Gray Portland Cement...

  7. Waste with chrome in the Portland cement clinker production. (United States)

    Trezza, M A; Scian, A N


    Hazardous wastes, coming from industries are usually used in the Portland cement production in order to save energy, costs and/or stabilize toxic substances and heavy metals inside the clinker. This work focuses on the effect produced on the Portland cement clinker when it is obtained using tanned leather shavings whit chrome salts as part of the process. The raw materials were clinkered in laboratory with different percentages of shavings, which contained 2% of Cr(2)O(3). DTA-TG of the raw mixtures was performed to evaluate the thermal behavior changes that can take place during the clinkering process, analyzing the crystalline phases obtained by XRD. The milling behavior of clinkers was studied, analyzing also the refractoriness variation on those clinkers. The chrome retention was evaluated by leaching tests. The structural modification determined by the chrome presence in the silicate structure brought consequences in the hydration speed, mechanical resistance and pore distribution.

  8. 76 FR 24519 - Gray Portland Cement and Cement Clinker From Japan; Institution of a Five-Year Review Concerning... (United States)


    ... COMMISSION Gray Portland Cement and Cement Clinker From Japan; Institution of a Five-Year Review Concerning the Antidumping Duty Order on Gray Portland Cement and Cement Clinker From Japan AGENCY: United States... determine whether revocation of the antidumping duty order on gray portland cement and cement clinker from...

  9. 76 FR 50252 - Gray Portland Cement and Cement Clinker From Japan; Scheduling of an Expedited Five-Year Review... (United States)


    ... COMMISSION Gray Portland Cement and Cement Clinker From Japan; Scheduling of an Expedited Five-Year Review Concerning the Antidumping Duty Order on Gray Portland Cement and Cement Clinker From Japan AGENCY: United... cement and cement clinker from Japan would be likely to lead to continuation or recurrence of material...

  10. Ecological indices of manufacture of Portland cement clinker and production of the dolomite clinker

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    Vinnichenko Varvara


    Full Text Available It is shown that the production of dolomite clinker in comparison with that of Portland cement is environmentally appropriate. When calcining dolomite for cementitious binder, the pollution of the atmosphere by carbon dioxide is reduced due to its isolation during decarbonization reactions of calcium carbonates. Reducing fuel consumption for clinker burning provides less carbon dioxide emissions from combustion products. Reducing the firing temperature creates obstacles to the formation of nitrogen oxides. The production of binders from dolomite in comparison with the production of Portland cement helps to protect the environment from contamination

  11. Utilization of Palm Oil Clinker as Cement Replacement Material

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    Jegathish Kanadasan


    Full Text Available The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

  12. Utilization of Palm Oil Clinker as Cement Replacement Material. (United States)

    Kanadasan, Jegathish; Abdul Razak, Hashim


    The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

  13. Optimal fluorite/gypsum mineralizer ratio in Portland cement clinkering

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    Tobón, J. I.


    Full Text Available This paper presents an analysis of the joint effect of fluorite and gypsum as mineralizers in the manufacture of Portland cement. A laboratory- scale Box-Behnken statistical design was used to quantify the effects of the explanatory variables fluorite content (0.00, 0.25, 0.50, and 0.75%, fluorite/gypsum ratio (2/15, 1/3 and 8/15, and clinkering temperature (1250, 1300, and 1350 °C on the response variable free CaO content in the clinker produced. The clinker was characterized by the ethylene method, XRD, DSC and optical microscopy. Free CaO decreases of 81% and 56% were found in the mineralized clinker, compared to the same clinker without mineralizers, at 1300 °C and 1250 °C, respectively. Petrographic analysis showed that at lower temperatures, the amount of alite in the mineralized clinker was higher than the amount of alite in the clinker without mineralizers. The best condition was found for the fluorite/gypsum ratio of 2/15.Este artículo presenta el efecto combinado de la fluorita y el yeso como mineralizadores. Se usó el diseño experimental estadístico Box-Behnken, a escala de laboratorio, para cuantificar el efecto de la fluorita en porcentajes de 0.00, 0.25, 0.50 y 0.75%; relaciones fluorita/yeso de 2/15, 1/3 y 8/15; con temperaturas de clinkerización de 1250, 1300 y 1350 °C y la cal libre como variable de respuesta. El clínker producido fue caracterizado midiendo el contenido de cal libre por el método de etileno, DRX, DSC y microscopía óptica. Se encontró un descenso de la cal libre del 81 y 56% en el clinker mineralizado en comparación con el clinker sin mineralizadores a 1300 y 1250 °C respectivamente. El análisis petrográfico mostró que la cantidad de alita en el clinker mineralizado a bajas temperaturas es más alta que en el clinker sin mineralizadores. La mejor condición se encontró para la relación fluorita/yeso de 2/15.

  14. Addition of large amount of municipal sewage sludge as raw material in cement clinker production. (United States)

    Huang, Minrui; Feng, Huajun; Li, Na; Shen, Dongsheng; Zhou, Yuyang; Jia, Yufeng


    Two addition modes were used to explore the maximum addition of municipal sewage sludge as a raw material in cement clinker production. The clinker and cement product quality were determined by chemical analysis, cement quality testing, characterization of the clinker crystalline phases, and leaching tests. Municipal sewage sludge addition in the raw mix could be up to 30% based on the cement clinker moduli, and the cement quality met the P.O 42.5 cement standard (GB 175-2007). The amount of municipal sewage sludge added based on the direct addition mode should be less than 15% because of an insufficient early-term cement strength (third day). The leaching concentrations of heavy metals in all cements were below the threshold (GB 30760-2014) using the latest leaching procedure (GB 30810-2014). The municipal sewage sludge could be used with a high addition (30%) in the raw mix as a raw material in cement clinker production.

  15. 76 FR 78240 - Gray Portland Cement and Clinker From Japan: Continuation of Antidumping Duty Order (United States)


    ... International Trade Administration Gray Portland Cement and Clinker From Japan: Continuation of Antidumping Duty... antidumping duty order on gray portland cement and clinker from Japan, pursuant to section 751(c) of the... International Trade Commission (ITC) that revocation of the antidumping duty order on gray portland cement and...

  16. Influence of sodium borate on the early age hydration of calcium sulfoaluminate cement

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    Champenois, Jean-Baptiste; Dhoury, Mélanie [CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze Cedex (France); Cau Dit Coumes, Céline, E-mail: [CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze Cedex (France); Mercier, Cyrille [LMCPA, Université de Valenciennes et du Hainaut Cambrésis, 59600 Maubeuge (France); Revel, Bertrand [Centre Commun de Mesure RMN, Université Lille1 Sciences Technologies, Cité Scientifique, 59655 Villeneuve d' Ascq Cedex (France); Le Bescop, Patrick [CEA, DEN, DPC, SECR, F-91192 Gif-sur-Yvette (France); Damidot, Denis [Ecole des Mines de Douai, LGCgE-GCE, 59508 Douai (France)


    Calcium sulfoaluminate (CSA) cements are potential candidates for the conditioning of radioactive wastes with high sodium borate concentrations. This work thus investigates early age hydration of two CSA cements with different gypsum contents (0 to 20%) as a function of the mixing solution composition (borate and NaOH concentrations). Gypsum plays a key role in controlling the reactivity of cement. When the mixing solution is pure water, increasing the gypsum concentration accelerates cement hydration. However, the reverse is observed when the mixing solution contains sodium borate. Until gypsum exhaustion, the pore solution pH remains constant at ~ 10.8, and a poorly crystallized borate compound (ulexite) precipitates. A correlation is established between this transient precipitation and the hydration delay. Decreasing the gypsum content in the binder, or increasing the sodium content in the mixing solution, are two ways of reducing the stability of ulexite, thus decreasing the hydration delay.

  17. 76 FR 54206 - Gray Portland Cement and Clinker From Japan: Final Results of the Expedited Third Sunset Review... (United States)


    ... International Trade Administration Gray Portland Cement and Clinker From Japan: Final Results of the Expedited... review of the antidumping duty order on gray portland cement and clinker from Japan. As a result of this... duty order on gray portland cement and clinker from Japan \\1\\ pursuant to section 751(c) of the Tariff...

  18. Industrial trial to produce a low clinker, low carbon cement

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    Vizcaíno-Andrés, L. M.


    Full Text Available A preliminary assessment of conditions for the industrial manufacture of a new cementitious system based on clinker-calcined clay and limestone, developed by the authors, referred as “low carbon cement” is presented. The new cement enables the substitution of more than 50% of the mass of clinker without compromising performance. The paper presents the follow-up of an industrial trial carried out in Cuba to produce 130 tonnes of the new cement at a cement plant. The new material proved to fulfill national standards in applications such as the manufacture of hollow concrete blocks and precast concrete. No major differences either in the rheological or mechanical properties were found when compared with Portland cement. Environmental assessment of the ternary cement was made, which included comparison with other blended cements produced industrially in Cuba. The new cement has proven to contribute to the reduction of above 30% of carbon emissions on cement manufacture.Se presenta la evaluación preliminar de las condiciones de fabricación industrial de un nuevo sistema cementicio a partir del empleo de clínquer; arcillas calcinadas y piedra caliza; desarrollado por los autores; denominado “cemento de bajo carbono”. El nuevo cemento posibilita la reducción de más de un 50% de la masa de clínquer; sin comprometer el comportamiento del material. El presente trabajo presenta el monitoreo de la producción industrial en una planta en Cuba; de 130 t del nuevo cemento. El cemento obtenido cumple con las regulaciones nacionales de calidad y su empleo tiene similar rendimiento que el cemento Pórtland para la producción de bloques y hormigón de 25 MPa. Se realiza el análisis de impacto ambiental del cemento ternario mediante la comparación con otros cementos producidos industrialmente. El nuevo cemento puede contribuir a la reducción de más del 30% de las emisiones de CO2 asociadas a la manufactura de cemento.

  19. Morphological Analysis of White Cement Clinker Minerals: Discussion on the Crystallization-Related Defects

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    Mohamed Benmohamed


    Full Text Available The paper deals with a formation of artificial rock (clinker. Temperature plays the capital role in the manufacturing process. So, it is useful to analyze a poor clinker to identify the different phases and defects associated with their crystallization. X-ray fluorescence spectroscopy was used to determine the clinker’s chemical composition. The amounts of the mineralogical phases are measured by quantitative XRD analysis (Rietveld. Scanning electron microscopy (SEM was used to characterize the main phases of white Portland cement clinker and the defects associated with the formation of clinker mineral elements. The results of a study which focused on the identification of white clinker minerals and defects detected in these noncomplying clinkers such as fluctuation of the amount of the main phases (alite (C3S and belite (C2S, excess of the free lime, occurrence of C3S polymorphs, and occurrence of moderately-crystallized structures are presented in this paper.

  20. Surface Corrosion and Microstructure Degradation of Calcium Sulfoaluminate Cement Subjected to Wet-Dry Cycles in Sulfate Solution

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    Wuman Zhang


    Full Text Available The hydration products of calcium sulfoaluminate (CSA cement are different from those of Portland cement. The degradation of CSA cement subjected to wet-dry cycles in sulfate solution was studied in this paper. The surface corrosion was recorded and the microstructures were examined by scanning electron microscopy (SEM. The results show that SO42-, Na+, Mg2+, and Cl− have an effect on the stability of ettringite. In the initial period of sulfate attack, salt crystallization is the main factor leading to the degradation of CSA cement specimens. The decomposition and the carbonation of ettringite will cause long-term degradation of CSA cement specimens under wet-dry cycles in sulfate solution. The surface spalling and microstructure degradation increase significantly with the increase of wet-dry cycles, sulfate concentration, and water to cement ratio. Magnesium sulfate and sodium chloride reduce the degradation when the concentration of sulfate ions is a constant value.

  1. Friedel's salt formation in sulfoaluminate cements: A combined XRD and {sup 27}Al MAS NMR study

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    Paul, G. [Dipartimento di Scienze ed Innovazione Tecnologica, Università del Piemonte Orientale A. Avogadro, Viale T. Michel 11, 15121 Alessandria (Italy); Boccaleri, E., E-mail: [Dipartimento di Scienze ed Innovazione Tecnologica, Università del Piemonte Orientale A. Avogadro, Viale T. Michel 11, 15121 Alessandria (Italy); Buzzi, L.; Canonico, F. [Buzzi Unicem S.p.A., Via L. Buzzi 6, 15033 Casale Monferrato (Italy); Gastaldi, D., E-mail: [Buzzi Unicem S.p.A., Via L. Buzzi 6, 15033 Casale Monferrato (Italy)


    Four different binders based on calcium sulfoaluminate cements have been submitted to accelerated chlorination through ionic exchange on hydrated pastes, in order to investigate their ability to chemically bind chloride ions that might reduce chloride penetration. The composition of hydrated cements before and after the treatment was evaluated by means of an X-Ray Diffraction–{sup 27}Al Magic Angle Spinning Nuclear Magnetic Resonance Spectroscopy combined study, allowing to take into account even partially amorphous phases and to make quantitative assumption on the relative abundance of the different aluminium-containing phases. It was found that low SO{sub 3} Sulfoaluminate–Portland ternary systems are the most effective in binding chloride ions and the active role played by different members of the AFm family in chloride uptake was confirmed. Moreover, a peculiar behavior related to the formation of Friedel's salt in different pH conditions was also established for the different cements.

  2. Effect of Selected Alternative Fuels and Raw Materials on the Cement Clinker Quality

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    Strigáč Július


    Full Text Available The article deals with the study of the effects of alternative fuels and raw materials on the cement clinker quality. The clinker quality was expressed by the content of two principal minerals alite C3S and belite C2S. The additions of alternative fuels ashes and raw materials, in principle, always increased the belite content and conversely reduced the amount of alite. The alternative fuels with high ash content were used such as the meat-bone meal, sewage sludge from sewage treatment plants and paper sludge and the used alternative raw materials were metallurgical slags - granulated blastfurnace slag, air cooled blastfurnace slag and demetallized steel slag, fluidized bed combustion fly ash and waste glass. Meat-bone meal, sewage sludge from sewage treatment plants and paper sludge were evaluated as moderately suitable alternative fuels which can be added in the amounts of 2.8 wt. % addition of meat-bone meals ash, 3.64 wt. % addition of sewage sludge ash and 3.8 wt. % addition of paper sludge ash to the cement raw mixture. Demetallised steel slag is suitable for production of special sulphate resistant cement clinker for CEM I –SR cement with addition up to 5 wt. %. Granulated blastfurnace slag is a suitable alternative raw material with addition 4 wt. %. Air cooled blastfurnace slag is a suitable alternative raw material with addition 4.2 wt. %. Waste glass is not very appropriate alternative raw material with addition only 1.16 wt. %. Fluidized bed combustion fly ash appears not to be equally appropriate alternative raw material for cement clinker burning with less potential utilization in the cement industry and with addition 3.41 wt. %, which forms undesired anhydrite CaSO4 in the cement clinker.

  3. Use of alternative fuels in cement manufacture. Effect on clinker and cement characteristics and properties

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    Puertas, F.


    Full Text Available This paper compares industrial clinker and cement produced using conventional and alternative fuels (animal meal, tyres or a mixture of the two. The results show no relevant differences in terms of mineralogical composition between the clinker manufactured with alternative fuels and the product obtained using conventional fuel. Clinker produced with alternative fuels at any one factory have a very similar or even lower content in heavy metals than the product manufactured with conventional fuel in the same plant (with the sole exception of Zn when the alternative fuel used is shredded tyres. Mineralogical and morphological analyses reveal no significant differences between the two types of products that can be attributed to the type of fuel used in their manufacture. All six types of cement studied are compliant with the existing legislation as regards both physical and chemical properties. Cement compressive strength is found to be to legal standards regardless of the type of fuel used. Finally, the rheological properties of the cement paste are observed to be unaffected by the type of fuel.

    Se han estudiado clínkeres y cementos obtenidos en procesos industriales que han utilizado combustibles convencionales y combustibles alternativos (harinas cárnicas, neumáticos usados y mezclas de ambos. Los resultados obtenidos han demostrado que los clínkeres fabricados con los combustibles alternativos no presentan diferencias significativas en la composición mineralógica respecto a los obtenidos con combustibles convencionales. Los contenidos de metales pesados en los clínkeres procedentes de la misma fábrica (a excepción de los contenidos en Zn en aquéllos que utilizan neumáticos son muy similares o incluso inferiores a los fabricados con combustibles convencionales. Los análisis mineralógico y morfológico de los clínkeres no evidencian diferencias asignables al tipo de combustible utilizado. Todos los cementos estudiados cumplen

  4. The influence of mechanical activation on the process of reaction sintering of Portland cement clinker

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    Živanović Branka D.


    Full Text Available In this paper, results of an investigation of the influence of mechanical activation of a raw material mixture on processes of synthesis and reaction sintering of Portland cement clinker are given. Activation was performed in a vibro mill with rings for 30 minutes in a continual regime in air. It has been established that mechanical activation of the starting raw material mixture increases general activity, which is mostly reflected in reduction of temperatures at which relevant chemical reactions and sintering occur. This is very significant from the viewpoint of the increasingly necessary efficiency and cheaper production, i.e. energy savings during synthesis of Portland cement clinker and indicates that further investigation of the influence of mechanical activation is more than justified.

  5. Biocompatibility and setting time of CPM-MTA and white Portland cement clinker with or without calcium sulfate

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    Clovis Monteiro BRAMANTE


    Full Text Available Objective To evaluate the biocompatibility and the setting time of Portland cement clinker with or without 2% or 5% calcium sulfate and MTA-CPM. Material and Methods Twenty-four mice (Rattus norvegicus received subcutaneously polyethylene tubes filled with Portland cement clinker with or without 2% or 5% calcium sulfate and MTA. After 15, 30 and 60 days of implantation, the animals were killed and specimens were prepared for microscopic analysis. For evaluation of the setting time, each material was analyzed using Gilmore needles weighing 113.5 g and 456.5 g, according to the ASTM specification Number C266-08 guideline. Data were analyzed by ANOVA and Tukey's test for setting time and Kruskal-Wallis and Dunn test for biocompatibility at 5% significance level. Results Histologic observation showed no statistically significant difference of biocompatibility (p>0.05 among the materials in the subcutaneous tissues. For the setting time, clinker without calcium sulfate showed the shortest initial and final setting times (6.18 s/21.48 s, followed by clinker with 2% calcium sulfate (9.22 s/25.33 s, clinker with 5% calcium sulfate (10.06 s/42.46 s and MTA (15.01 s/42.46 s. Conclusions All the tested materials showed biocompatibility and the calcium sulfate absence shortened the initial and final setting times of the white Portland cement clinker.


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    Kuznetsova M.M.


    Full Text Available The article presents results of theoretical and experimental research of grinding process of bulk materials in a ball mill. The new method of determination of energy efficiently mode of operation of ball mills in a process of a cement clinker grinding is proposed and experimentally tested.

  7. Application of Cement Clinker as Ni-Catalyst Support for Glycerol Dry Reforming

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    Hua Chyn Lee


    Full Text Available The increase in biodiesel production inevitably yield plethora of glycerol. Therefore, glycerol has been touted as the most promising source for bio-syngas (mixture of H2 and CO production. Significantly, coking on nickel-based catalysts has been identified as a major deactivation factor in reforming technology. Indeed, coke-resistant catalyst development is essential to enhance syngas production. The current work develops cement clinker (comprised of 62.0% calcium oxide-supported nickel catalyst (with metal loadings of 5, 10, 15 and 20 wt% for glycerol dry reforming (CO2. Physicochemical characterization of the catalysts was performed using XRD, XRF, BET, TGA and FESEM-EDS techniques. Subsequently, reaction studies were conducted in a 7-mm ID fixed-bed stainless steel reactor at 1023 K with various CO2 partial pressures at constant weight-hourly space velocity (WHSV of 7.2×104 ml gcat-1 h-1. Gas compositions were determined using Agilent 3000 micro-gas chromatography (GC and Lancom III gas analyzer. Results obtained showed an increment of BET surface area up to 32-fold with Ni loading which was corroborated by FESEM images. Syngas (H2 and CO ratios of less than 2 were being produced at 1023 K. A closer scrutiny to the transient profile revealed that the presence of CO2 higher or lower than CGR 1:1 promotes the Boudouard reaction. © 2013 BCREC UNDIP. All rights reservedReceived: 30th May 2013; Revised: 27th August 2013; Accepted: 11st September 2013[How to Cite: Lee, H.C., Siew, W.K., Cheng, C.K. (2013. Preparation Application of Cement Clinker as Ni-Catalyst Support for Glycerol Dry Reforming. Bulletin of Chemical Reaction Engineering & Catalysis, 8 (2: 137-144. (doi:10.9767/bcrec.8.2.5023.137-144][Permalink/DOI:


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    Yanay Ruíz Rosa


    Full Text Available This work carries out the environmental evaluation of the cement production in Siguaney Factory as well as the calculation of the Eco-efficiency indicators according to the ISO 14045 norms; the Recipe methodology was used including 18 impact categories and the SimaPro 8.1 software was also used. In order to evaluate the eco-efficiency indicators according to the ISO 14045 norm, the results of the impact categories are related to the monetary value indicators, allowing the evaluation of the current situation as well as the consequences of the suggested modifications. As a result, the environmental profiles of P-35 cement (base case were obtained as well as those of the low carbon ones (LC3-35 y LC3-50 resulting from the clinker substitution by kaolinitic clay after some studies carried out by CIDEM researchers; and the eco-efficiency profiles. The comparison made between P-35 cement and the low-carbon cements showed positive results in eight weather impact categories, however, toxicity-related ones rise due to the increase in electricity consumption connected to the grinding of materials to obtain burnt clay bringing about a greater amount of emissions of volatile organic compounds to the air. An improvement in the eco-efficiency of 6 out of 8 calculated indicators is observed due to a simultaneous decrease in the production costs and the environmental impacts. LC3-50 cement shows the best results. The methodology used permits to evaluate alternatives related to the material substitution in the construction sector.

  9. Integrated Utilization of Sewage Sludge and Coal Gangue for Cement Clinker Products: Promoting Tricalcium Silicate Formation and Trace Elements Immobilization (United States)

    Yang, Zhenzhou; Zhang, Yingyi; Liu, Lili; Seetharaman, Seshadri; Wang, Xidong; Zhang, Zuotai


    The present study firstly proposed a method of integrated utilization of sewage sludge (SS) and coal gangue (CG), two waste products, for cement clinker products with the aim of heat recovery and environment protection. The results demonstrated that the incremental amounts of SS and CG addition was favorable for the formation of tricalcium silicate (C3S) during the calcinations, but excess amount of SS addition could cause the impediment effect on C3S formation. Furthermore, it was also observed that the C3S polymorphs showed the transition from rhombohedral to monoclinic structure as SS addition was increased to 15 wt %. During the calcinations, most of trace elements could be immobilized especially Zn and cannot be easily leached out. Given the encouraging results in the present study, the co-process of sewage sludge and coal gangue in the cement kiln can be expected with a higher quality of cement products and minimum pollution to the environment. PMID:28773400

  10. Recycling of spent catalyst and waste sludge from industry to substitute raw materials in the preparation of Portland cement clinker

    Directory of Open Access Journals (Sweden)

    Kae-Long Lin


    Full Text Available This study investigated the feasibility of using waste limestone sludge, waste stone sludge, iron oxide sludge, and spent catalyst as raw materials in the production of eco-cement. The compressive strength development of the Eco Cement-A (ECO-A paste was similar to that of ordinary Portland cement (OPC pastes. The compressive strength development of the ECO-B paste was higher than that of OPC pastes. In addition, the C2S (Ca2SiO4, C2S and C3S (Ca3SiO5 minerals in the eco-cement paste were continuously utilized to hydrate the Ca(OH2 and calcium silicate hydrates gel (Ca6Si3O12·H2O, C–S–H throughout the curing time. When ECO-C clinker contained 8% spent catalyst, the C3S mineral content decreased and C3A (3 CaO·Al2O3 content increased, thereby causing the structure to weaken and compressive strength to decrease. The results showed that the developed eco-cement with 4% spent catalyst possessed compressive strength properties similar to those of OPC pastes.

  11. Influence of clinker grinding-aids on the intrinsic characteristics of cements and on the behaviour of mortars

    Directory of Open Access Journals (Sweden)

    Fernández Luco, L.


    Full Text Available In the production of portland cement, grinding aids are used to improve the grinding stage and reduce the energy required to achieve the required fineness. These additives remain in the final product and they might influence the characteristics and properties of the cement, and thus, mortar and concrete. This paper presents an evaluation of two grinding-aid additives used in the production of portland cement ground in a ball mill at a laboratory stage, with suitable proportions of portland cement clinker and gypsum. A control cement mix was also produced without using any admixture and the results are shown on a comparative basis. Conclusions indicate that grinding-aids additives have some influence on the characteristics of portland cement produced, increasing their specific surface and modifying microstructure and its packing ability. Mortars and concretes made with cements ground with the addition of gringing-aids exhibit higher strength at any age and a reduced water demand. Special attention should be taken to consider any interaction with water-reducing admixture in concretes and mortars.

    En la fabricación de cemento portland es una práctica creciente la utilización de aditivos para optimizar el proceso de molienda; éstos quedan incorporados en el producto final y pueden influir sobre las características y propiedades del cemento, morteros y hormigones. En este trabajo se presenta la evaluación de dos aditivos comerciales en la molienda conjunta de clínker de cemento portland y yeso comercial, tratados en un molino a bolas a escala de laboratorio, en forma comparativa con un cemento sin aditivo producido en forma equivalente. Las conclusiones indican que los aditivos de molienda tienen influencia en las características del cemento resultante, incrementando su superficie y modificando su microestructura y estado de agregación; los morteros mejoran sus prestaciones mecánicas a todas las edades y se reduce la demanda de agua

  12. Alite-ye'elimite cement: Synthesis and mineralogical analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Suhua [State Key Laboratory of Materials-Oriented Chemical Engineering, College of Materials Science and Engineering, Nanjing University of Technology, Nanjing 210009 (China); Snellings, Ruben [Laboratory of Construction Materials, Institute of Materials, Ecole Polytechnique Fédéral de Lausanne, Station 12, CH-1015 Ecublens (Switzerland); Li, Xuerun [State Key Laboratory of Materials-Oriented Chemical Engineering, College of Materials Science and Engineering, Nanjing University of Technology, Nanjing 210009 (China); Shen, Xiaodong, E-mail: [State Key Laboratory of Materials-Oriented Chemical Engineering, College of Materials Science and Engineering, Nanjing University of Technology, Nanjing 210009 (China); Scrivener, Karen L. [Laboratory of Construction Materials, Institute of Materials, Ecole Polytechnique Fédéral de Lausanne, Station 12, CH-1015 Ecublens (Switzerland)


    Alite-ye'elimite cement is an alternative cement that combines desirable characteristics of calcium sulfoaluminate cements and Portland cement in that it shows improved strength development at early age while retaining high portlandite contents. The key problem in the clinkering process is to produce the alite-ye'elimite phase assemblage so that both phases can co-exist. In this study, a new synthesis method is proposed to achieve the coexistence of alite and ye'elimite consisting of a secondary heat treatment step at 1250 °C after regular Portland clinker firing at 1450 °C. Quantitative X-ray powder diffraction and electron microscopy were used to analyze the phase composition of clinker before and after the secondary heat treatment. The results show that ye'elimite develops during secondary heat treatment of calcium sulphate enriched clinker by reaction of C{sub 3}A and sulphate phases. Additional ferrite is formed as result of rejection of Fe originally in solid solution with C{sub 3}A during ye'elimite formation.

  13. Utilization of waste heat from rotary kiln for burning clinker in the cement plant

    Directory of Open Access Journals (Sweden)

    Sztekler Karol


    Full Text Available Cement subsector next to the glass industry is counted among one of the most energy-intensive industries, which absorbs approx. 12-15% of the total energy consumed by the industry. In the paper various methods of energy consumption reduction of in the cement industry are discussed. Cement production carries a very large emissions of greenhouse gases, where CO2 emissions on a global scale with the industry than approx. 5%. Great opportunity in CO2 emissions reduction in addition to the recovery of waste heat is also alternative fuels co-firing in cement kilns [1], [2]. In the cement sector interest in fitting-usable waste energy is growing in order to achieve high rates of savings and hence the financial benefits, as well as the environment ones [3]. In the process of cement production is lost irretrievably lot of energy and reduction of these losses on a global scale gives a visible saving of consumed fuel. The aim of this study is to investigate the possibility of waste heat use in Rudniki Cement Plant near to Czestochowa. After analyzing of all waste heat sources will be analyzed the heat emitted by radiation from the surface of the rotary kiln at the relevant facility. On the basis of thermal-flow calculations the most favorable radiative heat exchanger will be designed. The calculations based on available measurements provided by the cement plant, a thermal power of the heat exchanger, the heat exchange surface, the geometry of the heat exchanger, and other important parameters will be established. In addition the preliminary calculations of hydraulic losses and set directions for further work will be carried out. Direct benefits observed with the introduction of the broader heat recovery technology, is a significant increase in energy efficiency of the industrial process, which is reflected in the reduction of energy consumption and costs. Indirectly it leads to a reduction of pollution and energy consumption.


    Directory of Open Access Journals (Sweden)

    Mikheenkov Mikhail Arkad'evich


    Full Text Available In the article, the authors consider the feasibility of development of water-hardened gypsum that is capable of hardening in the water. The gypsum in question is made of the gypsum binding material, sulphated Portland cement, and granulated blast-furnace slag. The gypsum developed hereunder has a softening coefficient over 1 while the building gypsum content exceeds 75 %.

  15. Research of fluidized bed cement clinker sintering system by pilot plant; Ryudosho cement shosei gijutsu no kaihatsu. 7

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, T. [Center for Coal Utilization, Japan, Tokyo (Japan); Sato, N.; Hashimoto, I.; Nakatsuka, M. [The Cement Association of Japan, Tokyo (Japan)


    While a cement manufacturing process generally performs sintering by using a rotary kiln, a development work has been carried out as a subsidy operation of the Agency of Natural Resources and Energy on a cement sintering technology using a fluidized bed consisted of two furnaces: a jet flow bed granulating furnace and a fluidized bed sintering furnace. This paper reports the results of tests and researches performed during fiscal 1995. A plant with a scale of 20 ton-a-day production started in 1993 after having gone through bench scale tests. The year 1995 conducted by August its performance evaluation, review of the operation method and the safety criteria, and generalization of the tests. A multi-stage cyclone system has been employed in the preheating equipment for cement material powder. A number of improvements have been realized in the aspects of construction and operation, such as stabilization of dust collecting efficiency by employing a high-efficiency type cyclone, and operation with reduced pressure variation. Based on these results, a construction had been progressed in parallel on a new plant upscaled to 200 ton-a-day production. The new plant was completed in December, 1995. 9 figs., 8 tabs.

  16. Calcium Sulfoaluminate Sodalite (Ca 4 Al 6 O 12 SO 4 ) Crystal Structure Evaluation and Bulk Modulus Determination

    KAUST Repository

    Hargis, Craig W.


    The predominant phase of calcium sulfoaluminate cement, Ca 4(Al6O12)SO4, was investigated using high-pressure synchrotron X-ray diffraction from ambient pressure to 4.75 GPa. A critical review of the crystal structure of Ca4(Al 6O12)SO4 is presented. Rietveld refinements showed the orthorhombic crystal structure to best match the observed peak intensities and positions for pure Ca4(Al6O 12)SO4. The compressibility of Ca4(Al 6O12)SO4 was studied using cubic, orthorhombic, and tetragonal crystal structures due to the lack of consensus on the actual space group, and all three models provided similar results of 69(6) GPa. With its divalent cage ions, the bulk modulus of Ca4(Al6O 12)SO4 is higher than other sodalites with monovalent cage ions, such as Na8(AlSiO4)6Cl2 or Na8(AlSiO4)6(OH)2·H 2O. Likewise, comparing this study to previous ones shows the lattice compressibility of aluminate sodalites decreases with increasing size of the caged ions. Ca4(Al6O12)SO4 is more compressible than other cement clinker phases such as tricalcium aluminate and less compressible than hydrated cement phases such as ettringite and hemicarboaluminate. © 2013 The American Ceramic Society.

  17. Conception of a new binder containing plaster and sulfoaluminate clinker


    Larbi Abidi Moulay; Lamdouar Nouzha; Iraqi Latifa; Moulay Abdelaali Hanane; Alaoui Amina


    International audience; This study aimed to produce an economic and ecological building material respecting the quality and safety common standards. Large wealth of gypsum even naturally in the careers or through phosphate industry has got in Morocco. After dehydration of gypsum, we obtain the plaster. This material is broadly used in the construction industry. The plaster is characterized by its good fire resistance, soundproofing and insulation and its decorative virtues. However, the princ...

  18. Detailed characterization of current North American portland cements and clinkers and the implications for the durability of modern concrete (United States)

    Arjunan, P.

    The current study has been undertaken with a view to rationalize the relation between the cement characteristics and concrete properties with the fresh set of data collected from the North American portland cements. The important chemical and physical characteristics of the cement discussed are (a) chemical analysis, (b) phase calculations, (c) various particle characterizations and (d) rheological properties. The important concrete properties discussed are (a) alkali silica reactivity, (b) sulfate attack, (c) delayed ettringite formation (d) chloride ion permeability and (e) compressive strength. Relationship between the cement characteristics and concrete durability was determined using regression methods. The heat of hydration was mainly influenced by the variation in C 3A, SO3, equivalent Na2O contents, and fineness of portland cements. When there was no variation in C3A, SO 3, and fineness, the hydration kinetics of the cement was mainly controlled by the silicate phase hydration. The 7-day hydration was negatively correlated to C2S or C4AF content. As the C2S or C 4AF content increased, the 7-day heat of hydration decreased. C 3S content showed a positive correlation to 1 and 7-day heats of hydration, but significant negative correlation to 14 and 28-day hydration. Equivalent alkalis showed a strong positive correlation to ASR at 2 weeks. SO3 content of portland cement also showed a positive correlation to ASR expansion. A strong negative correlation was observed between C4AF content of portland cement and sulfate attack expansion at 4 and 6 months of exposure. The correlation to sulfate attack was stronger when the ratios of C3A/C4AF were taken into account. C3A content exhibited a negative correlation to chloride ion permeability. This correlation decreased as the curing period increased. SO 3 content also exhibited a negative correlation to the chloride ion permeability. Only alkalis showed a strong negative correlation to the compressive strength after 3

  19. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten


    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including...... an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid...

  20. Calcium Sulfoaluminate, Geopolymeric, and Cementitious Mortars for Structural Applications

    Directory of Open Access Journals (Sweden)

    Alessandra Mobili


    Full Text Available This paper deals with the study of calcium sulfoaluminate (CSA and geopolymeric (GEO binders as alternatives to ordinary Portland cement (OPC for the production of more environmentally-friendly construction materials. For this reason, three types of mortar with the same mechanical strength class (R3 ≥ 25 MPa, according to EN 1504-3 were tested and compared; they were based on CSA cement, an alkaline activated coal fly ash, and OPC. Firstly, binder pastes were prepared and their hydration was studied by means of X-ray diffraction (XRD and differential thermal-thermogravimetric (DT-TG analyses. Afterwards, mortars were compared in terms of workability, dynamic modulus of elasticity, adhesion to red clay bricks, free and restrained drying shrinkage, water vapor permeability, capillary water absorption, and resistance to sulfate attack. DT-TG and XRD analyses evidenced the main reactive phases of the investigated binders involved in the hydration reactions. Moreover, the sulfoaluminate mortar showed the smallest free shrinkage and the highest restrained shrinkage, mainly due to its high dynamic modulus of elasticity. The pore size distribution of geopolymeric mortar was responsible for the lowest capillary water absorption at short times and for the highest permeability to water vapor and the greatest resistance to sulfate attack.

  1. Trace elements based classification on clinkers. Application to Spanish clinkers

    Directory of Open Access Journals (Sweden)

    Tamás, F. D.


    Full Text Available The qualitative identification to determine the origin (i.e. manufacturing factory of Spanish clinkers is described. The classification of clinkers produced in different factories can be based on their trace element content. Approximately fifteen clinker sorts are analysed, collected from 11 Spanish cement factories to determine their Mg, Sr, Ba, Mn, Ti, Zr, Zn and V content. An expert system formulated by a binary decision tree is designed based on the collected data. The performance of the obtained classifier was measured by ten-fold cross validation. The results show that the proposed method is useful to identify an easy-to-use expert system that is able to determine the origin of the clinker based on its trace element content.

    En el presente trabajo se describe el procedimiento de identificación cualitativa de clínkeres españoles con el objeto de determinar su origen (fábrica. Esa clasificación de los clínkeres se basa en el contenido de sus elementos traza. Se analizaron 15 clínkeres diferentes procedentes de 11 fábricas de cemento españolas, determinándose los contenidos en Mg, Sr, Ba, Mn, Ti, Zr, Zn y V. Se ha diseñado un sistema experto mediante un árbol de decisión binario basado en los datos recogidos. La clasificación obtenida fue examinada mediante la validación cruzada de 10 valores. Los resultados obtenidos muestran que el modelo propuesto es válido para identificar, de manera fácil, un sistema experto capaz de determinar el origen de un clínker basándose en el contenido de sus elementos traza.

  2. Distinguishing between hydrated, partially hydrated or unhydrated clinker in hardened concrete using microscopy

    NARCIS (Netherlands)

    Valcke, S.L.A.; Rooij, M.R. de; Visser, J.H.M.; Nijland, T.G.


    Hydration of clinker particles is since long a topic of interest in both designing and optimizing cement composition and its quantity used in concrete. The interest for carefully observing and also quantifying the type or stage of clinker hydration in hardened cement paste is twofold. Firstly, the


    Directory of Open Access Journals (Sweden)

    Elenova Aurika Almazovna


    Full Text Available This article contains the results of studies of the use of additives containing crystallization components significantly affecting the curing of cement, improving the structure of cement stone and concrete. The crystalline component is obtained using the rotary-pulse unit, which provides not only the grinding of agents, but their interaction with each other as well in order to accelerate the hydration and structure formation in cement stone. The degree, and kinetics of hydration, the composition of hydrated phases, the structure of the additives and cement stone was studied using the following methods: x-ray diffraction (XRD, differential thermal analysis (DTA, scanning electron microscope (SEM. Mechanical properties of cement were determined by standard methods and techniques. The expander produced by means of hydrodynamic activation of the sulfoaluminate clinker (SAC consists of ettringite and hydrated calcium silicates, which are characterized by high dispersion rate (less than 10 µm and reactivity as the seed for the crystallization of hydrated compounds. The introduction of the ultrafine additives of the crystalline SAC (within 1-5% was discovered to cause expansion of the cement stone. Implementation of the additives increases cement hydration and contributes to the formation of active centers of crystallization that lead to the fast formation of ettringite, hydrated calcium aluminates and calcium silicates. The activated crystalline additive provides for significant reduction of porosity, initial curing, and high strength of cement stone. In addition, the additive is an expansive component, forming needle-like crystals of ettringite during hydration. These microcrystals grow in the capillaries of cement stone, filling them, and create conditions for improving the crack resistance of cement concrete.

  4. Clinker mineral hydration at reduced relative humidities

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede


    This report deals with gas phase hydration of pure cement clinker minerals at reduced relative humidities. This is an important subject in relation to modern high performance concrete which may self-desiccate during hydration. In addition the subject has relevance to storage stability where...... prehydration may occur. In the report both theoretical considerations and experimental data are presented. It is suggested that the initiation of hydration during water vapour exposure is nucleation controlled....

  5. Clinker mineral hydration at reduced relative humidities

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Hansen, Per Freiesleben; Lachowski, Eric E.


    Vapour phase hydration of purl cement clinker minerals at reduced relative humidities is described. This is relevant to modern high performance concrete that may self-desiccate during hydration and is also relevant to the quality of the cement during storage. Both the oretical considerations...... and experimental data are presented showing that C(3)A can hydrate at lower humidities than either C3S or C2S. It is suggested that the initiation of hydration during exposure to water vapour is nucleation controlled. When C(3)A hydrates at low humidity, the characteristic hydration product is C(3)AH(6...


    Directory of Open Access Journals (Sweden)

    Anezka Zezulova


    Full Text Available Nowadays, nuclear power plants are widespread around the world and research is of great interest. Together with nuclear research, shielding of different types of radiation is an important current topic of research aiming at their safety. Portland cement has been an elementary building material for centuries. Since barium is very efficient in shielding different types of radiation, it can be assumed that the radiation shielding capability of cement can be improved by incorporation of barium. This work deals with the influence of barium oxide, added in the form of barium carbonate and sulphate, on the formation and properties of Portland clinker. The structure of burnt clinkers and the ratio of clinker phases were studied by polarizing microscopy and by X-ray diffraction. With increasing barium content, the alite-belite ratio decreases and the content of free lime gradually increases. Moreover, sulphates induce the growth of alite crystals. The ability of barium to be a part of the clinker minerals was observed by scanning electron microscopy. Belite and clinker melt contain the highest amount of barium, but aggregates of barium oxide are formed in the clinker melt. Furthermore, the rate of alite crystallization was studied under isothermal conditions.

  7. Influence of the joint incorporation of CaF2 and CaSO4 in the clinkerization process. Obtainment of new cements

    Directory of Open Access Journals (Sweden)

    Puertas, F.


    Full Text Available This article review the state of the art on the effect of the joint incorporation of fluorides and sulfates to the cement crudes. This incorporation may be carried out partially replacing the traditional crudes, thus obtaining a new cement produced with a considerable energy saving and with advantageous characteristics with regard to the traditional cement. The work presents a study of equilibrium diagrams of interest and mentions some industrial experiences developed by the researchers, authors of this article.En el presente artículo se revisa el estado del conocimiento sobre el efecto que ejerce la incorporación conjunta de fluoruros y sulfatos a crudos de cemento. Esta incorporación puede realizarse sustituyendo parcialmente los crudos tradicionales, obteniéndose así un nuevo cemento que se produce con un considerable ahorro energético y con prestaciones ventajosas respecto al tradicional. Se hace un estudio de los diagramas de equilibrio de interés y se citan algunas experiencias industriales desarrolladas por los investigadores autores del artículo.

  8. Kinetics of calcium sulfoaluminate formation from tricalcium aluminate, calcium sulfate and calcium oxide

    Energy Technology Data Exchange (ETDEWEB)

    Li, Xuerun, E-mail:; Zhang, Yu; Shen, Xiaodong, E-mail:; Wang, Qianqian; Pan, Zhigang


    The formation kinetics of tricalcium aluminate (C{sub 3}A) and calcium sulfate yielding calcium sulfoaluminate (C{sub 4}A{sub 3}$) and the decomposition kinetics of calcium sulfoaluminate were investigated by sintering a mixture of synthetic C{sub 3}A and gypsum. The quantitative analysis of the phase composition was performed by X-ray powder diffraction analysis using the Rietveld method. The results showed that the formation reaction 3Ca{sub 3}Al{sub 2}O{sub 6} + CaSO{sub 4} → Ca{sub 4}Al{sub 6}O{sub 12}(SO{sub 4}) + 6CaO was the primary reaction < 1350 °C with and activation energy of 231 ± 42 kJ/mol; while the decomposition reaction 2Ca{sub 4}Al{sub 6}O{sub 12}(SO{sub 4}) + 10CaO → 6Ca{sub 3}Al{sub 2}O{sub 6} + 2SO{sub 2} ↑ + O{sub 2} ↑ primarily occurred beyond 1350 °C with an activation energy of 792 ± 64 kJ/mol. The optimal formation region for C{sub 4}A{sub 3}$ was from 1150 °C to 1350 °C and from 6 h to 1 h, which could provide useful information on the formation of C{sub 4}A{sub 3}$ containing clinkers. The Jander diffusion model was feasible for the formation and decomposition of calcium sulfoaluminate. Ca{sup 2+} and SO{sub 4}{sup 2−} were the diffusive species in both the formation and decomposition reactions. -- Highlights: •Formation and decomposition of calcium sulphoaluminate were studied. •Decomposition of calcium sulphoaluminate combined CaO and yielded C{sub 3}A. •Activation energy for formation was 231 ± 42 kJ/mol. •Activation energy for decomposition was 792 ± 64 kJ/mol. •Both the formation and decomposition were controlled by diffusion.

  9. Estudio comparativo de clinkers producidos con diferentes reemplazos de combustibles residuales

    Directory of Open Access Journals (Sweden)

    Trezza Mónica Adriana


    Full Text Available In the last decades the cement industry has used, as a partial substitute for traditional fuel, different industrial wastes in order to profit their residuals energy. In the present work the physicochemical characteristics of clinker, obtained using trade marked alternative fuel for clinker kiln, were evaluated. X-ray diffraction (XRD, Blaine specific surface, pyrometric cone equivalent (PCE, differential thermal analysis-thermal gravimetry simultaneous (DTA-TG, differential calorimetry, porosimetry and mechanical strength were used as the main evaluation techniques of the characteristic of clinker and their behaviors in the early hydration. The additions of the wastes, within the percentages and under the conditions of this test, does no significantly alter the clinker properties but generates a greater crystallinity of the principal clinker phases.

  10. Use of alumina spent catalyst and RFCC wastes from petroleum refinery to substitute bauxite in the preparation of Portland clinker. (United States)

    Al-Dhamri, Hilal; Melghit, Khaled


    Bauxite was substituted with spent catalysts for clinker preparation. Three different clinkers were prepared: one with bauxite as a reference, one with spent alumina catalyst and another with reduced fluid cracking catalyst. Powder X-ray diffraction technique, thermal analysis and scanning electron microscope were used to characterize each clinker sample. Rietveld refinement shows that, in all clinkers prepared, alite was formed with hexagonal lattice and monoclinic belite has higher unit cell volume compared to the known beta-Ca(2)SiO(4). The physical and mechanical properties (specific area, setting time, heat of hydration, soundness and compressive strength) of the cement samples were studied. The results show that substitution of bauxite by spent catalysts gave close results in terms of chemical composition, physical and mechanical properties of the Portland clinker. Also it shows the spent catalysts do not affect the quality of the prepared cement. 2010 Elsevier B.V. All rights reserved.

  11. Estudio comparativo de clinkers producidos con diferentes reemplazos de combustibles residuales


    Trezza Mónica Adriana; Scian Alberto Néstor


    In the last decades the cement industry has used, as a partial substitute for traditional fuel, different industrial wastes in order to profit their residuals energy. In the present work the physicochemical characteristics of clinker, obtained using trade marked alternative fuel for clinker kiln, were evaluated. X-ray diffraction (XRD), Blaine specific surface, pyrometric cone equivalent (PCE), differential thermal analysis-thermal gravimetry simultaneous (DTA-TG), differential calorimetry, p...

  12. Preparation of clinker from paper pulp industry wastes. (United States)

    Buruberri, Leire H; Seabra, M P; Labrincha, J A


    The production of paper pulp by the Kraft method generates considerable amounts of wastes. Namely, lime mud generated in the recovery circuit of chemical reagents, biological sludge from the wastewater treatment of wood digestion process and fly ash collected in the fluidized bed combustor used to generate electricity from biomass burning. The final destination of such wastes is an important concern, since environmental regulations are becoming stricter regarding their landfill. Driven by this fact, industries are looking for more sustainable solutions, such as the recycling in distinct products. This work tested these wastes as secondary raw materials to produce clinker/cement that was then experienced in mortar formulations. The first step involved the residues detailed characterization and a generated amounts survey. Then, specific but simple steps were suggested, aiming to facilitate transport and manipulation. Distinct blends were prepared and fired in order to get belitic and Portland clinkers. The Portland clinkers were processed at lower temperatures than the normally used in the industry due to the presence of mineralizing impurities in some wastes. Belite-based cements were used to produce mortars that developed satisfactory mechanical strength and did not reveal signs of deterioration or durability weaknesses. Copyright © 2014 Elsevier B.V. All rights reserved.

  13. The use of limestone powder as an alternative cement replacement ...

    African Journals Online (AJOL)

    This research paper examines the effects of partial substitution of Portland cement clinker with limestone addition on the physical and chemical properties of cement paste and hardened mortar in two ranges of blain fineness values. Laboratory tests were conducted on limestone and clinker samples before used for the ...

  14. Clinker Burning Kinetics and Mechanism

    DEFF Research Database (Denmark)

    Telschow, Samira

    dimensions, rotation velocity, temperature, gas composition, heat transfer phenomena, etc. These conditions can only be partly simulated in ordinary lab-scale experiments. Thus, the objectives of this project have been to establish test equipment to simulate the industrial clinker burning process...

  15. Burning sewage sludge in cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Obrist, A.


    Full-scale industrial trial burning of sewage sludge in cement kilns in Switzerland is reported. Tests with dried sludge, kiln operation, chimney emissions, clinker and cement are discussed, and possibilities open to Swiss cement industry, and significance within the overall scope of waste disposal are outlined.

  16. Socio-environmental Impacts Associated with Burning Alternative Fuels in Clinker Kilns

    Directory of Open Access Journals (Sweden)

    F. B. Mainier


    Full Text Available The pollutants found in emissions from cement plants depend on the processes used and the operation of the clinker kilns. Another crucial aspect concerns the characteristics of raw materials and fuels. The intensive use of fuels in rotary kilns of cement plants and the increasing fuel diversification, including fuels derived from coal and oil, from a multitude of industrial waste and from biomass, charcoal and agricultural waste (sugarcane bagasse, rice husk, is increasing the possibilities of combinations or mixtures of different fuels, known as blends. Thus, there are socio-environmental impacts associated with the burning of alternative fuels in clinker kilns. In view of the growing trend of entrepreneurs who want to target the waste produced in their unit and of the owners of the cement plants who want to reduce their production costs by burning a waste with lower cost than conventional fuels, it is necessary to warn that a minimum level of environmental care should be followed regarding these decisions. It is necessary to monitor the points of emission from cement kilns and in the wider area influenced by the plant, in order to improve environmental quality. Laboratory studies of burning vulcanised rubber contaminated with arsenic simulate the burning of used tyres in cement clinker kilns producing SO2 and As2O3.

  17. Dynamic Analysis of the Temperature and the Concentration Profiles of an Industrial Rotary Kiln Used in Clinker Production

    Directory of Open Access Journals (Sweden)


    Full Text Available ABSTRACT Cement is one of the most used building materials in the world. The process of cement production involves numerous and complex reactions that occur under different temperatures. Thus, there is great interest in the optimization of cement manufacturing. Clinker production is one of the main steps of cement production and it occurs inside the kiln. In this paper, the dry process of clinker production is analysed in a rotary kiln that operates in counter flow. The main phenomena involved in clinker production is as follows: free residual water evaporation of raw material, decomposition of magnesium carbonate, decarbonation, formation of C3A and C4AF, formation of dicalcium silicate, and formation of tricalcium silicate. The main objective of this study was to propose a mathematical model that realistically describes the temperature profile and the concentration of clinker components in a real rotary kiln. In addition, the influence of different speeds of inlet gas and solids in the system was analysed. The mathematical model is composed of partial differential equations. The model was implemented in Mathcad (available at CCA/UFES and solved using industrial input data. The proposal model is satisfactory to describe the temperature and concentration profiles of a real rotary kiln.

  18. Dynamic Analysis of the Temperature and the Concentration Profiles of an Industrial Rotary Kiln Used in Clinker Production. (United States)

    Rodrigues, Diulia C Q; Soares, Atílio P; Costa, Esly F; Costa, Andréa O S


    Cement is one of the most used building materials in the world. The process of cement production involves numerous and complex reactions that occur under different temperatures. Thus, there is great interest in the optimization of cement manufacturing. Clinker production is one of the main steps of cement production and it occurs inside the kiln. In this paper, the dry process of clinker production is analysed in a rotary kiln that operates in counter flow. The main phenomena involved in clinker production is as follows: free residual water evaporation of raw material, decomposition of magnesium carbonate, decarbonation, formation of C3A and C4AF, formation of dicalcium silicate, and formation of tricalcium silicate. The main objective of this study was to propose a mathematical model that realistically describes the temperature profile and the concentration of clinker components in a real rotary kiln. In addition, the influence of different speeds of inlet gas and solids in the system was analysed. The mathematical model is composed of partial differential equations. The model was implemented in Mathcad (available at CCA/UFES) and solved using industrial input data. The proposal model is satisfactory to describe the temperature and concentration profiles of a real rotary kiln.

  19. Preparation of the saving-energy sulphoaluminate cement using MSWI fly ash

    Energy Technology Data Exchange (ETDEWEB)

    Shi Huisheng, E-mail: [Key Laboratory of Advanced Civil Engineering Materials of Education Ministry, Tongji University, 1239 Siping Road, Shanghai 200092 (China); Deng Kai; Yuan Feng; Wu Kai [Key Laboratory of Advanced Civil Engineering Materials of Education Ministry, Tongji University, 1239 Siping Road, Shanghai 200092 (China)


    MSWI fly ash was used as a major cement raw material in sintering sulphoaluminate cement clinker successfully in the laboratory. Sintering system, mechanical performance, hydration process and microstructure of the clinker was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray fluorescence spectrometry (XRF), etc. The result shows that the clinker can be sintered properly under the temperature of 1200-1300 deg. C and sintered time of 120 min. Cl{sup -} content in the clinker made with MSWI fly ash is about 1.08%. However most Cl{sup -} cannot leach out in water solution from the hardened cement paste during curing age between 1 d and 28 d because of the Cl{sup -} being combined in clinker minerals and its hydrates. The compressive strength of the sulphoaluminate cement was high in early age while that developed smoothly in later age.

  20. Bioactive and Hemocompatible Calcium Sulphoaluminate Cement


    Acuña-Gutiérrez, Iván Omar; Escobedo-Bocardo, José Concepción; Almanza-Robles, José Manuel; Cortés-Hernández, Dora Alicia; Saldívar-Ramírez, Mirna María Guadalupe; Reséndiz-Hernández, Perla Janet; Zugasti-Cruz, Alejandro


    Calcium sulphoaluminate cement (CSAC) is an attractive candidate for biomedical applications due to its appropriate mechanical properties and high calcium content. In vitro bioactivity and hemocompatibility of calcium sulphoaluminate cement were assessed. The cement was prepared from a mixture of calcium sulphoaluminate (CSA) clinker, gypsum and water. Cement samples were immersed in a simulated body fluid (SBF) at 37 °C for different periods of time (7, 14 and 21 days). The analyses of these...

  1. Recent and future of cement and concrete industries- a root of our development

    Directory of Open Access Journals (Sweden)

    Ts Erdenebat


    Full Text Available This paper considers that cement and concrete industry is contributing to our country development positively, and cement and concrete industry also can be reduced environmental pressure by;- Continuously reducing the CO2 emission from cement production by increased use of biofuels and alternative raw materials as well as introducing modified low energy clinker types and cement with reduced clinker content or geopolymer cement and a new type concrete.- Exploiting the potential of waste bricks, cement and concrete recycling to decrease the emission of CO2.- Exploiting the thermal mass of concrete to create energy optimized solutions for heating and cooling residential and office buildings.

  2. Prediction of potential compressive strength of Portland clinker from its mineralogy

    DEFF Research Database (Denmark)

    Svinning, K.; Høskuldsson, Agnar; Justnes, H.


    Based on a statistical model first applied for prediction of compressive strength up to 28 d from the microstructure of Portland cement, potential compressive strength of clinker has been predicted from its mineralogy. The prediction model was evaluated by partial least squares regression....... The mineralogy was described by patterns from X-ray diffraction analysis in the 20-regions 29.88-30.70 degrees and 32.90-34.10 degrees (using CuK alpha-radiation). It has been shown that prediction of potential compressive strength of clinker up to 28 d from the observed variation in the mineralogy gave...... a significant variation of the strength at both 1 and 28 d. Sensitivity analysis based on simulation, optimisation and prediction made it possible to study the influence of the mineralogy on the strength in more detail....

  3. Penjadwalan Cement Mill Berbasis Minimasi Faktor Klinker dalam Proses Pembilasan dan Impor Klinker

    Directory of Open Access Journals (Sweden)

    Nilda Tri Putri


    Full Text Available PT Semen Padang is one of the cement companies in Indonesia. Cement production influenced by the number of demand, raw materials and the number of the available machine. The number of demand increases with a corporate capacity which keeps the company had to set an optimal production schedule. Scheduling production should be followed by the availability of raw materials (clinker. The number of clinkers required influenced by the number of demands and clinker elapsed to the flushing process. Flushing process happens if the transition products produced from Non-OPC to a product OPC, for one flushing process causes clinker consumption 7% more than the existing capacity decreases. Deficient in a capacity covered by importing clinker which causes high-cost production. So, it necessary to make cement mill schedule by minimizing flushing process, so clinker that will be used become optimized. Steps that will be done in this study began with the survey system, identify problems, and data collection. Data collected are machine cement mill and kiln capacity, demands, and flushing process. Then designed a formulation model that minimizes clinker factor and the number of clinker imports needed, so that obtained scheduling machine cement mill to produce OPC and Non-OPC. Results obtained by reducing the number of flushing process because the cement mill designed to produce one type of product per day, so the flushing process could happen if there is transition cement production Non-OPC on the day-i to cement OPC on the day i+1. Cement OPC produced by Indarung II, III, and V. Indarung IV only produced cement Non-OPC, so the flushing process happened in Indarung II, III, and V.

  4. Model of clinker capacity expansion

    CSIR Research Space (South Africa)

    Stylianides, T


    Full Text Available in Portland, UK. The decision by a cement manufacturer to in- stall additional capacity has serious financial im- plications. Nevertheless, additional capacity must be installed if the company wishes to survive and retain its market share. The issue has... in the development of the above-mentioned math- ematical model as well as the results obtained from an illustrative but entirely fictitious (at the request of BCC) application. Furthermore, the benefits de- rived by BCC are listed. 2. Methodology The problem...

  5. Characterization and activation of the slag of El Hadjar's blast furnaces by clinkers

    Energy Technology Data Exchange (ETDEWEB)

    Guetteche, M.N.; Houari, H. [Constantine Univ. (France)


    The El Hadjar steel plant in Algeria produces about 430,000 tons of slag annually. This paper presents a study in which the granular slag of El Hadjar's blast furnace was characterized using a variety of analytical methods that made it possible to calculate hydraulic indices. El Hadjar slag is being promoted in the construction industry in an effort to address environmental concerns regarding the production of portland cement which is very energy intensive and which contributes to major greenhouse gas emissions into the atmosphere. The use of slag as an addition to portland cement or the manufacturing of clinker free binder would make this waste into a valuable product. Chemical analysis, x-ray diffraction, differential thermal analysis, Fourier transformer infrared spectrometry and conductimetry were used to better understand the vitreous structure of the slag and its hydraulic reactivity. Prismatic test tubes were used for the mechanical tests which involved clinkers of various grinding rates of slag. The results showed that slag is reactive and that the evolution of mechanical resistance to grinding is very sensitive. It was also shown that long term mechanical performance of the slag based ingredients are of significant interest to the cement and concrete industry. 9 refs., 9 tabs., 5 figs.

  6. High belite cement from alternative raw materials

    Directory of Open Access Journals (Sweden)

    Ghorab, H. Y.


    Full Text Available Three high belite laboratory clinkers were prepared from traditional and alternative raw materials. Reference clinker was obtained from 77% limestone, 11% sandy clays, 11% fatty clays and 1% iron scales. The fatty clays were replaced by red brick powder in the raw meal of the second clinker and were lowered to 2% with the replacement of 10% of the limestone by egg shells in the third clinker. The SEM examination revealed clear presence of crossed striae and twinning in the rounded belite grains of the reference clinker caused by the transformation of the α´-belite to the β polymorph. Striae were weaker in the second and third clinkers indicating a probable stabilization of the α ‘-belite polymorph. Compressive strength of the respective cements were attained first after 28 days and the early strength did not improve with increasing fineness. Higher compressive strength values were found for the cement prepared from second clinker.Se han preparado tres clinkeres de laboratorio con altos contenidos en belita a partir de materias primas tradicionales y alternativas. El clinker de referencia se obtuvo a partir de una mezcla de caliza, arcillas arenosas y grasas y limaduras de hierro. Las arcillas grasas fueron sustituidas por polvo de ladrillo rojo en la preparación del segundo clinker, y en el tercero el contenido de arcilla grasa fue de solo un 2% y parte de la caliza fue sustituida por cascara de huevo. El estudio realizado por SEM muestra superficies estriadas alrededor de los granos de belita que indican una transformación del polimorfo α´ a la forma β-C₂S, durante el enfriamiento. Esas estrías son menos marcadas en el segundo y tercer clinker, indicando, una estabilización del polimorfo α´-C₂S. Los valores de resistencias a compresión de los correspondientes cementos, a 28 días de curado, no se ven incrementados por la finura de dichos cementos. Las mayores resistencias se obtuvieron en el cemento preparado a partir del cl

  7. The hydration of slag, part 2: reaction models for blended cement

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, Jos


    The hydration of slag-blended cement is studied by considering the interaction between the hydrations of slag and Portland cement clinker. Three reaction models for the slag-blended cement are developed based on stoichiometric calculations. These models correlate the compositions of the unhydrated

  8. effect of cement production on vegetation in a part of southwestern ...

    African Journals Online (AJOL)

    (WAPCCO) commenced manufacturing in Nigeria with the commissioning of its first work at Ewekoro, Southwestern Nigeria in 1960. The factory now produces about 65 million tonnes of cement per year. The main ingredient of cement is limestone. For every tonne (1000 kg) of cement clinker, 1.25 tonnes of limestone, 0.23 ...

  9. Analysis of Trace Elements in South African Clinkers using Latent ...

    African Journals Online (AJOL)

    The Mg, Sr, Ba, Mn, Ti, Zr, Zn and V content of clinkers give detailed information for the determination of the origin of clinkers produced in different factories. However, for the analysis of such complex data there is a need for algorithmic tools for the visualization and clustering of the samples. This paper proposes a new ...

  10. Topics in cement and concrete research


    Brouwers, Jos; Russel, M.I.; Basheer, P.A.M.


    The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

  11. Belite Portland Clinkers. Synthesis and Mineralogical Analysis

    Directory of Open Access Journals (Sweden)

    de la Torre, A. G.


    Full Text Available The quaternary system CaO-SiO2-Al2O3-Fe2O3 has been taken into account to design five compositions of belite Portland clinkers with belite (Ca2SiO4 contents ranging from 60 to 65 wt%, located in its primary phase field of crystallization. The synthesis of these belite clinkers has been studied by high temperature microscopy, dilatometry, differential thermal analysis and thermogravimetric analysis. As a result, the optimum clinkerization temperature has been established at 1360 ± 5ºC. The quantitative phase analyses of the clinkers were carried out by X-ray powder diffraction with the Rietveld methodology. The mineralogical composition depends on the initial dosages, on the highest temperature achieved and on the time of residence at this temperature. The reaction was completed at 1365ºC during 15 min (free CaO < 0.5 wt%, in those conditions the β-belite form is stabilized and the harmful transformation β→γ is avoided.

    Teniendo en cuenta el sistema cuaternario CaO-SiO2-Al2O3-Fe2O3, se han diseñado cinco composiciones de clínqueres Pórtland belíticos, con contenidos del 60 y del 65% en peso de belita (Ca2SiO4, situadas en su campo primario de cristalización. La síntesis de estos clínqueres belíticos se ha estudiado “in situ” por microscopía de alta temperatura, dilatometría y análisis térmico diferencial y termogravimétrico. La temperatura óptima de clinquerización, determinada con estas técnicas, ha sido de 1360 ± 5ºC. Los análisis cuantitativos de los clínqueres se llevaron a cabo por difracción de rayos-X con la metodología Rietveld. Los porcentajes de las diferentes fases dependen de las dosificaciones iniciales, de la temperatura alcanzada y del tiempo de residencia a dicha temperatura. Se ha conseguido una reacción total (%CaO libre < 0.5% en peso tratando a 1365ºC durante 15 min, en cuyas condiciones se estabiliza la forma β de la belita y se evita la transformación perjudicial β→γ.

  12. Silo semiesférico para clinker en Aboño, Asturias (España

    Directory of Open Access Journals (Sweden)

    Quintana Loche, Félix


    Full Text Available This semispherical silo for clinker storage was built by the construction firm Huarte and Co., in the cement factory at Abono, Asturias. Designed under the supervision of the Technical Services of Ciment Lafarge of Paris, by Enterprise René Marion and Structures Davidaff, it constitutes a world innovation among clinker storage systems. The great heterogeneity of the quarries required the study and use of new means of sampling and statistical dosification, thus producing cement of exceptional evenness. The semispherical storage silo is destined to contain a clinker stock of 35,000 tons; feed and collection are done by means of rotary systems that revolve around a ve/tical axis in the centre of the silo. This feature determined the shape of the silo — a spherical dome, 63.50 m in diameter, of which the centre is situated 5 m below the ground. The design adopted required the use of prefabrication, and is a world innovation in its function, form and building procedure.El silo semiesférico para almacenamiento de clinker ha sido construido por la Empresa Constructora Huarte y Cia., en la Fábrica de Cementos del Cantábrico de Abono (Asturias. El proyecto, elaborado bajo la supervisión de los Servicios Técnicos de Ciments Lafarge de París, y por la Entreprise René Marion y Structures Oavidaff, constituye una novedad mundial dentro de los sistemas de almacenamiento de clinker. La gran heterogeneidad de las canteras ha exigido el estudio y la utilización de nuevos medios de muestreo y dosificación estadística, permitiendo fabricar un cemento de una regularidad excepcional. El silo de almacenamiento semiesférico está destinado a contener un stock de clinker de 35.000 t; la alimentación y recogida se hacen por medio de sistemas rotativos que giran alrededor de un eje vertical que pasa por el centro del silo. Esta característica ha determinado naturalmente la forma del silo: una cúpula esférica, de 63,50 m de diámetro, cuyo centro se

  13. Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

    Directory of Open Access Journals (Sweden)

    Yufei Yang


    Full Text Available To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O were mixed with cement production raw materials and calcined to produce cement clinker. Then, clinker was mixed water to prepare cement paste. EPMA results showed that As was generally distributed throughout the cement paste. As content in calcium silicate hydrates gel (C-S-H was in low level, but higher than that in other cement mineral phases. This means that most of As is expected to form some compounds that disperse on the surfaces of cement mineral phases. Linear combination fitting (LCF of the X-ray absorption near edge structure spectra revealed that As in the cement paste was predominantly As(V and mainly existed as Mg3(AsO42, Ca3(AsO42, and Na2HAsO4.

  14. Influence of ash from the Kolubara thermal power station on the quality of Portland cement from the Kosjeric cement factory

    Energy Technology Data Exchange (ETDEWEB)

    Vuletic, V.


    Presents the results of a comprehensive study conducted by the Mining Institute in Belgrade for the Kosjeric cement factory investigating the feasibility of using coal as a fuel in the rotary clinker cement kilns as a substitute for oil. The coal proposed was a specially prepared R type lignite from the Kolubara surface mine. Describes how 138 analyses were made including the chemical composition of all the raw materials used and the residual coal ash. It was shown that coal ash could become incorporated in the cement mix during roasting; its effect on the final clinker cement quality could be compensated by the addition of more clay components to the initial cement mix. 5 refs., 4 figs., 5 tabs.

  15. Feasibility study of the Portland cement industry waste for the reduction of energy consumption

    Energy Technology Data Exchange (ETDEWEB)

    Bernardo, Ana Carla de Souza Masselli; Junqueira, Mateus Augusto F. Chaib; Jorge, Ariosto Bretanha; Silva, Rogerio Jose da [Universidade Federal de Itajuba (UNIFEI), MG (Brazil). Institute of Mechanical Engineering]. E-mails:;;;


    The Portland cement industry demand a high specific consumption of energy for the production of the clinker. The energy consumption for clinker production varies between 3000 and 5300 kJ/kg of produced clinker. The clinker is produced by blending of different raw materials in order t o achieve precise chemical proportions of lime, silica, alumina and iron in the finished product and by burning them at high temperatures. The Portland cement is a mixture of clinker, gypsum and other materials. Due to need of high temperatures, tradition ally the fuels used in the cement industry are mineral coal, fuel oil, natural gas and petroleum coke. The fuel burning in high temperature leads to the formation of the pollutant thermal NOx. The level of emissions of this pollutant is controlled by environmental law, thus the formation of pollutants in process need be controlled. Moreover, industrial waste has been used by Portland cement industries as a secondary fuel through a technique called co -processing. Materials like waste oils, plastics, waste tyres and sewage sludge are often proposed as alternative fuels for the cement industry. The residues can be introduced as secondary fuel or secondary raw material. For energy conservation in the process, mineralizers are added during the process production of the clinker. The mineralizers promote certain reactions which decrease the temperature in the kiln and improve the quality of the clinker. The adequate quantity of constituents in production process is complex, for maintain in controlled level, the quality of final product, the operational conditions of kiln, and the pollutant emissions. The purpose of the present work is to provide an analysis of an optimal production point through of the optimization technique considering, the introduction of the fuels, industrial wastes as secondary fuels, and raw materials, for the reduction of energy in the process of Portland cement production. (author)

  16. Effect of Fly Ash and Silica Fume on the Mechanical Properties of Cement Paste at Different Stages of Hydration (United States)


    9 1.5.3 Calcium aluminates and sulfoaluminate phases...belite (C2S), tricalcium aluminate (C3A) and tetracalcium aluminoferrite (C4AF). Other chemicals that may exist are: sodium oxide (Na2O), potassium oxide...after one week of hardening. Tricalcium Aluminate : This compound doesn’t contribute much to the strength of the cement paste. However, it liberates a

  17. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted...... for the most significant alternative fuel energy contributors in the German cement industry. Solid alternative fuels are typically high in volatile content and they may differ significantly in physical and chemical properties compared to traditional solid fossil fuels. From the process point of view......, considering a modern kiln system for cement production, the use of alternative fuels mainly influences 1) kiln process stability (may accelerate build up of blockages preventing gas and/or solids flow), 2) cement clinker quality, 3) emissions, and 4) decreased production capacity. Kiln process stability...

  18. Synthesis of pure Portland cement phases

    DEFF Research Database (Denmark)

    Wesselsky, Andreas; Jensen, Ole Mejlhede


    Pure phases commonly found in Portland cement clinkers are often used to test cement hydration behaviour in simplified experimental conditions. The synthesis of these phases is covered in this paper, starting with a description of phase relations and possible polymorphs of the four main phases...... in Portland cement, i.e. tricalcium silicate, dicalcium silicate, tricalcium aluminate and tetracalcium alumino ferrite. Details of the The process of solid state synthesis are is described in general including practical advice on equipment and techniques. Finally In addition, some exemplary mix compositions...

  19. Numerical simulation of thermal-hydraulic processes in the riser chamber of installation for clinker production

    Directory of Open Access Journals (Sweden)

    Borsuk Grzegorz


    Full Text Available Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.

  20. Study of Zn-Pb ore tailings and their potential in cement technology (United States)

    Nouairi, J.; Hajjaji, W.; Costa, C. S.; Senff, L.; Patinha, C.; Ferreira da Silva, E.; Labrincha, J. A.; Rocha, F.; Medhioub, M.


    This paper describes the synthesis of sulfobelite clinkers incorporating mining rejects. The targeted Zn-Pb tailing wastes generated in the diapiric zone (NW Tunisia) were tested in clinker/cement compositions to ensure the inertization of existing hazardous heavy metals. Mineralogical composition of the two selected samples revealed calcite, dolomite, quartz, kaolinite, galena, pyrite and gypsum as crystalline phases. Vertical distributions of dominant heavy metals (Pb, Zn and Cu) in soil profiles show enrichment in the surface layers and decrease towards the depth. In sintered clinkers powders, the presence of the targeted crystalline phases (trialuminate sulphate (C4A3Š), belite (C2S), and ferrite (C4AF)) are in the predicted desirable amounts. Heat flow generated during the hydration of different cement pastes showed a slower reaction for clinkers with higher amounts of C4A3Š or constituted by coarser particles. After 28 days curing, the best mechanical resistance (24.34 MPa under compression) was obtained for the clinker calcined at 1350 °C and showing a suitable particle size distribution. Concerning heavy metals, immobilisation of 75-85% of Pb, Zn and Cu was assessed in the mortars formulated with the produced clinker/cement, posing no hazardous risks to the environment.

  1. The influence of cement type and temperature on chloride binding in cement paste

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Korzen, Migge Sofie Hoffmann; Skibsted, Jørgen


    This paper describes effects of cement type and temperature on chloride binding in cement paste, which is an important subject in relation to life-time modelling of reinforced concrete structures. The influence of cement type on chloride binding is investigated by substituting cement with pure...... cement clinker. Both theoretical considerations and experimental data for chloride binding in cement pastes are presented. A physico-chemically based model to describe the influence of temperature on physical binding of chloride is presented. Solid-state 27Al and 29Si magic-angle spinning (MAS) nuclear...... magnetic resonance (NMR) spectroscopy has been used for quantification of the anhydrous and hydrated aluminate and silicate phases in the chloride exposed cement pastes. The 27Al isotropic chemical shift and nuclear quadrupole coupling is reported for a synthetic sample of Friedel's salt, Ca2Al(OH)6Cl×2H2O....

  2. FY 1999 report on the potential survey of implementation of a model project on cement sintering waste heat (preheater and clinker cooler) recovery power generation facilities in the Philippines; 1999 nendo chosa hokokusho. Firipin ni okeru cemento shosei hainetsu (Pre heater oyobi kurin ka kura) kaishu hatsuden setsubi model jigyo jisshi kanosei chosa

    Energy Technology Data Exchange (ETDEWEB)



    For the purpose of conserving energy and reducing greenhouse effect gas emissions, investigational study was made of the power generation using the waste heat recovered from cement plants in the Philippines. At cement producing plants, approximately 30% of the energy being consumed in the cement sintering process is released into the air. In this project, this heat energy is recovered by boiler and used for power generation. The equipment to be introduced is exhaust heat recovery boiler, steam turbine/generator and the other accessory equipment. The potential survey for implementation of this project was conducted for Trans-Asia Power Generation Corp. (TAP), subsidiary of HI Cement Corp., Solid Cement Corp. and Apo Cement Corp. The results of the investigational study indicated that Solid Cement Corp. was the most suitable in aspects of technology and others. Top management of the CEMEX group also intended to regard Solid Cement Corp. as a company for implementing the project. As a result of the discussion, however, the company expressed their negative opinion about the participation in the project. The situation of materialization of the model project became very difficult. (NEDO)

  3. Calcination of kaolinite clay particles for cement production

    DEFF Research Database (Denmark)

    Gebremariam, Abraham Teklay; Yin, Chungen; Rosendahl, Lasse


    Kaolinite rich clay particles calcined under certain conditions can attain favorable pozzolanic properties and can be used to substitute part of the CO2 intensive clinker in cement production. To better guide calcination of a clay material, a transient one-dimensional single particle model...

  4. Phase I: energy conservation potential of Portland Cement particle size distribution control. Progress report, November 1978-January 1979

    Energy Technology Data Exchange (ETDEWEB)

    Helmuth, R.A.


    Progress is reported on the energy conservation potential of Portland cement particle size distribution control. Results of preliminary concrete tests, Series IIIa and Series IIIb, effects of particle size ranges on strength and drying shrinkage, are presented. Series IV, effects of mixing and curing temperature, tests compare the properties of several good particle size controlled cements with normally ground cements at low and high temperatures. The work on the effects of high alkali and high sulfate clinker cements (Series V) has begun.

  5. Formulation of portland composite cement using waste glass as a supplementary cementitious material (United States)

    Manullang, Ria Julyana; Samadhi, Tjokorde Walmiki; Purbasari, Aprilina


    Utilization of waste glass in cement is an attractive options because of its pozzolanic behaviour and the market of glass-composite cement is potentially available. The objective of this research is to evaluate the formulation of waste glass as supplementary cementitious material (SCM) by an extreme vertices mixture experiment, in which clinker, waste glass and gypsum proportions are chosen as experimental variables. The composite cements were synthesized by mixing all of powder materials in jar mill. The compressive strength of the composite cement mortars after being cured for 28 days ranges between 229 to 268 kg/cm2. Composite cement mortars exhibit lower compressive strength than ordinary Portland cement (OPC) mortars but is still capable of meeting the SNI 15-7064-2004 standards. The highest compressive strength is obtained by shifting the cement blend composition to the direction of increasing clinker and gypsum proportions as well as reducing glass proportion. The lower compressive strength of composite cement is caused by expansion due to ettringite and ASR gel. Based on the experimental result, the composite cement containing 80% clinker, 15% glass and 5% gypsum has the highest compressive strength. As such, the preliminary technical feasibility of reuse of waste glass as SCM has been confirmed.

  6. Phase evolution, characterisation, and performance of cement prepared in an oxy-fuel atmosphere. (United States)

    Zheng, Liya; Hills, Thomas P; Fennell, Paul


    Cement manufacture is one of the major contributors (7-10%) to global anthropogenic CO2 emissions. Carbon capture and storage (CCS) has been identified as a vital technology for decarbonising the sector. Oxy-fuel combustion, involving burning fuel in a mixture of recycled CO2 and pure O2 instead of air, makes CO2 capture much easier. Since it combines a theoretically lower energy penalty with an increase in production, it is attractive as a CCS technology in cement plants. However, it is necessary to demonstrate that changes in the clinkering atmosphere do not reduce the quality of the clinker produced. Clinkers were successfully produced in an oxy-fuel atmosphere using only pure oxides as raw materials as well as a mixture of oxides and clay. Then, CEM I cements were prepared by the addition of 5 wt% gypsum to the clinkers. Quantitative XRD and XRF were used to obtain the phase and elemental compositions of the clinkers. The particle size distribution and compressive strength of the cements at 3, 7, 14, and 28 days' ages were tested, and the effect of the particle size distribution on the compressive strength was investigated. Additionally, the compressive strength of the cements produced in oxy-fuel atmospheres was compared with those of the cement produced in air and commercially available CEMEX CEM I. The results show that good-quality cement can be successfully produced in an oxy-fuel atmosphere and it has similar phase and chemical compositions to CEM I. Additionally, it has a comparable compressive strength to the cement produced in air and to commercially available CEMEX CEM I.

  7. Modeling the influence of limestone addition on cement hydration

    Directory of Open Access Journals (Sweden)

    Ashraf Ragab Mohamed


    Full Text Available This paper addresses the influence of using Portland limestone cement “PLC” on cement hydration by characterization of its microstructure development. The European Standard EN 197-1:2011 and Egyptian specification ESS 4756-1/2009 permit the cement to contain up to 20% ground limestone. The computational tools assist in better understanding the influence of limestone additions on cement hydration and microstructure development to facilitate the acceptance of these more economical and ecological materials. μic model has been developed to enable the modeling of microstructural evolution of cementitious materials. In this research μic model is used to simulate both the influence of limestone as fine filler, providing additional surfaces for the nucleation and growth of hydration products. Limestone powder also reacts relatively slow with hydrating cement to form monocarboaluminate (AFmc phase, similar to the mono-sulfoaluminate (AFm phase formed in ordinary Portland cement. The model results reveal that limestone cement has accelerated cement hydration rate, previous experimental results and computer model “cemhyd3d” are used to validate this model.


    African Journals Online (AJOL)


    ABSTRACT. An experimental investigation was conducted in mix design for lightweight concrete using Oil-. Palm-Boiler Clinker (OPBC) as coarse aggregate. ACI mix design as used for normal weight concrete and mix design methods as used for lightweight concrete were employed to obtain the target compressive ...

  9. Analysis of Trace Elements in South African Clinkers using Latent ...

    African Journals Online (AJOL)

    cDepartment of Chemistry and Physics, Technikon Pretoria, Private Bag X680, Pretoria, 0001 South Africa. dDepartment of Chemical and ... This first attempt suggests that advanced statistical methods, so-called 'pattern recognition' or ... project launched for the collection and chemical analysis of clinkers is given. Then the ...

  10. Sustainable production of blended cement in Pakistan through addition of natural pozzolana

    Directory of Open Access Journals (Sweden)

    Ahmad Muhammad Imran


    Full Text Available In this work pozzolana deposits of district Swabi, Pakistan were investigated for partial substitution of Portland cement along with limestone filler. The cement samples were mixed in different proportions and tested for compressive strength at 7 and 28 days. The strength activity index (SAI for 10 % pozzolana, and 5% limestone blend at 7 and 28 days was 75.5% and 85.0% satisfying the minimum SAI limit of ASTM C618. Twenty two percents natural pozzolana and five percents limestone were interground with clinker and gypsum in a laboratory ball mill to compare the power consumption with ordinary Portland cement (OPC (95% clinker and 5% gypsum. The ternary blended cement took less time to reach to the same fineness level as OPC due to soft pozzolana and high grade lime stone indicating that intergrinding may reduce overall power consumption. Blended cement production using natural pozzolana and limestone may reduce the energy consumption and green house gas emissions.

  11. Influence of wollastonite on the mechanical strength of the cement stonemade of portland cement clinker Влияние волластанита на механическую прочность цементного камня, изготовленного из портландцементного клинкера

    Directory of Open Access Journals (Sweden)

    Berdov Gennadiy Il’ich


    Full Text Available The authors have completed a research into the influence of wollastonite onto the strength of the cement stone, if the latter is freshly made or stored in the humid environment for four months. The authors believe that the optimal share of the wollastonite admixture is equal to 5…9 %.The strength of wollastonite-free clinker samples is not reduced, if the clinker is stored in the humid environment and exposed to heat and moisture treatment. Upon the expiry of the 28-days’ curing period, the strength of samples is down by 4 % in the regular environment. In this case, the wollastonite admixture (7 % improves the strength of samples upon the expiry of the 28 days’ curing period and their strength goes up by28 %, while the strength of samples goes up by 17 % upon their exposure to heat and moisture treatment.The authors believe that the influence produced by wollastonite may be explained by the following reasons. In the event that freshly milled powder (clinker is added, wollastonite produces its influence on the hydration process, as formation of new compounds (hydrates is influenced by a strong adsorption field of wollastonite particles.If clinker is stored in the humid environment, its substantial share is subject to hydration and carbonization.Исследовано влияние введения добавки волластонита (2…11 масс. % на повышение прочности цементного камня, изготовленного как на свежеприготовленном клинкере, так и на хранившемся 4 месяца во влажных условиях. Оптимальным количеством добавки волластонита является 5…9 масс. %.

  12. Basalt waste added to Portland cement

    Directory of Open Access Journals (Sweden)

    Thiago Melanda Mendes


    Full Text Available Portland cement is widely used as a building material and more than 4.3 billion tons were produced in 2014, with increasing environmental impacts by this industry, mainly through CO2 emissions and consumption of non-removable raw materials. Several by-products have been used as raw materials or fuels to reduce environmental impacts. Basaltic waste collected by filters was employed as a mineral mixture to Portland cement and two fractions were tested. The compression strength of mortars was measured after 7 days and Scanning Electron Microscopy (SEM and Electron Diffraction Scattering (EDS were carried out on Portland cement paste with the basaltic residue. Gains in compression strength were observed for mixtures containing 2.5 wt.% of basaltic residue. Hydration products observed on surface of basaltic particles show the nucleation effect of mineral mixtures. Clinker substitution by mineral mixtures reduces CO2 emission per ton of Portland cement.

  13. Present and future use of energy in the cement and concrete industries in Canada

    Energy Technology Data Exchange (ETDEWEB)


    The Canadian cement industry has a clinker producing capacity of 15 million tonnes/y and a clinker grinding capacity of ca 17 million tonnes/y. The average specific fuel consumption to produce one tonne of clinker is 4.10 GJ/tonne. This is high compared to other countries since nearly half of Canadian clinker is produced in relatively inefficient wet or long dry kilns. Most of the fuel used by these plants is coal and coke (64%). Only 2% of the fuel was waste, compared to 8.7% in the USA. Total energy presently required to produce 1 tonne of cement in Canada is 4.35 GJ. The Canadian concrete industry produces ca 26 million m[sup 3]/y of concrete at a total energy consumption of ca 1.65 GJ/tonne. Energy-related environmental impacts of the cement industry include air pollution from cement plant stacks and solid waste. Projections for the year 2000 and 2010 indicate that more fuel-efficient kilns will be installed in Canadian cement plants, and energy saving modifications of plants will also be made. These improvements will lower specific fuel consumption to 3.97 GJ/tonne of clinker or 4.22 GJ/tonne of cement in 2000 and 3.61 GJ/tonne of clinker or 3.85 GJ/tonne of cement in 2010. Energy saving measures in the concrete industry will reduce total energy consumption to ca 1.54 GJ/m[sup 3] and 1.38 GJ/m[sup 3] of concrete produced in 2000 and 2010 respectively. Reduction of specific fuel consumption and implementation of new technologies are expected to reduce emissions of NOx and CO[sub 2] from cement plants by 7% and 25% per tonne of clinker produced by 2000, respectively. Waste fuels are forecast to account for 25% of industry requirements by 2010. Means to promote energy efficiency in the industry are identifed. 32 refs., 31 figs., 22 tabs.

  14. Cement manufacture and the environment - Part I: Chemistry and technology (United States)

    Van Oss, H. G.; Padovani, A.C.


    Hydraulic (chiefly portland) cement is the binding agent in concrete and mortar and thus a key component of a country's construction sector. Concrete is arguably the most abundant of all manufactured solid materials. Portland cement is made primarily from finely ground clinker, which itself is composed dominantly of hydraulically active calcium silicate minerals formed through high-temperature burning of limestone and other materials in a kiln. This process requires approximately 1.7 tons of raw materials perton of clinker produced and yields about 1 ton of carbon dioxide (CO2) emissions, of which calcination of limestone and the combustion of fuels each contribute about half. The overall level of CO2 output makes the cement industry one of the top two manufacturing industry sources of greenhouse gases; however, in many countries, the cement industry's contribution is a small fraction of that from fossil fuel combustion by power plants and motor vehicles. The nature of clinker and the enormous heat requirements of its manufacture allow the cement industry to consume a wide variety of waste raw materials and fuels, thus providing the opportunity to apply key concepts of industrial ecology, most notably the closing of loops through the use of by-products of other industries (industrial symbiosis). In this article, the chemistry and technology of cement manufacture are summarized. In a forthcoming companion article (part II), some of the environmental challenges and opportunities facing the cement industry are described. Because of the size and scope of the U.S. cement industry, the analysis relies primarily on data and practices from the United States.

  15. Portland-pfa cement: a comparison between intergrinding and blending

    Energy Technology Data Exchange (ETDEWEB)

    Monk, M.


    Portland-pfa cements containing 20-40% (by weight) pfa have been prepared in the laboratory both by intergrinding the ashes with clinker and by blending with cement. Cement properties have been assessed according to BS 4550 and scanning electron microscopy was used to examine the effects of grinding upon the pfa particles. The work has shown that intergrinding leads to an improvement in the water-reducing properties of coarse pfas and also in their pozzolanic activity as indicated by compressive strength development at later ages. Setting times have been found to be essentially the same for blended and interground cements, both being considerably longer than for typical ordinary Portland cements. Thus the results of this investigation indicate that, provided pfa's are chemically acceptable, they can be used for Portland-pfa cement manufacture by intergrinding irrespective of their coarseness.

  16. Utilization of red mud in cement production: a review. (United States)

    Liu, Xiaoming; Zhang, Na


    Red mud is a solid waste residue of the digestion of bauxite ores with caustic soda for alumina production. Its disposal remains a worldwide issue in terms of environmental concerns. During the past decades, extensive work has been done by a lot of researchers to develop various economic ways for the utilization of red mud. One of the economic ways is using red mud in cement production, which is also an efficient method for large-scale recycling of red mud. This paper provides a review on the utilization of red mud in cement production, and it clearly points out three directions for the use of red mud in cement production, namely the preparation of cement clinkers, production of composite cements as well as alkali-activated cements. In the present paper, the chemical and mineralogical characteristics of red mud are summarized, and the current progresses on these three directions are reviewed in detail.

  17. Petroleum sludge treatment and reuse for cement production as setting retarder (United States)

    Aeslina, A. K.; Ali, B.


    Petroleum sludge is a dangerous waste that needs to be treated to avoid any contamination of soil and groundwater due to its disposal. As an attempt to treat this waste, it has been incorporated into cement production as substitution for gypsum. As results, 5% of petroleum sludge has shown effective results and could play the same role of gypsum in delaying the flash setting of cement clinker.

  18. Utilization of gold tailings as an additive in Portland cement. (United States)

    Celik, Ozlem; Elbeyli, Iffet Yakar; Piskin, Sabriye


    Mine tailings are formed as an industrial waste during coal and ore mining and processing. In the investigated process, following the extraction of gold from the ore, the remaining tailings are subjected to a two-stage chemical treatment in order to destroy the free cyanide and to stabilize and coagulate heavy metals prior to discharge into the tailings pond. The aim of this study was the investigation of the feasibility of utilization of the tailings as an additive material in Portland cement production. For this purpose, the effects of the tailings on the compressive strength properties of the ordinary Portland cement were investigated. Chemical and physical properties, mineralogical composition, particle size distribution and microstructure of the tailings were determined by Fourier transform infrared spectroscopy (FTIR), X-ray diffractometry (XRD), particle size analyzer (Mastersizer) and scanning electron microscope (SEM). Following the characterization of the tailings, cement mortars were prepared by intergrinding Portland cement with dried tailings. Composition of the cement clinkers were adjusted to contain 5, 15, 25% (wt/wt) dried tailings and also silica fume and fly ash samples (C and F type) were added to clinker in different ratios. The mortars produced with different amounts of tailings, silica fume, fly ashes and also mixtures of them were tested for compressive strength values after 2, 7, 28 and 56 days according to the European Standard (EN 196-1). The results indicated that gold tailings up to 25% in clinker could be beneficially used as an additive in Portland cement production. It is suggested that the gold tailings used in the cement are blended with silica fume and C-type fly ash to obtain higher compressive strength values.

  19. Characterization of steel 70XL used in the manufacture of balls for the clinker's milling

    Directory of Open Access Journals (Sweden)

    Eider Gresesqui-Lobaina


    Full Text Available The present article deals with the wear of the balls used for the grinding of the clinker in the processes of obtaining cement. Three specimens of different steel were made: one of steel AISI 4140, with which balls are forged for the milling process; another 70XL steel (70 XL with normalized, tempered and tempered thermal treatments; and the third, of equal material that the second but without treatment. For the metallographic observation the samples were made with dimensions of 10 mm in diameter and 8 mm in thickness, revealing for AISI 4140 steel a structure of martensitic type with some presence of acicular ferrite. For the 70XL steel without heat treatment the presence of ferrite and cementite was observed, while the steel 70XL with heat treatment showed in the limits of free cementite grain in a pearly matrix, which resulted in a higher hardness (up to HRC 59 , 8 and lower gravimetric wear compared to other materials. Therefore it is recommended as the most suitable for the manufacture of balls for grinding minerals 70XL steel with heat treatment.

  20. CO2 Capture for Cement Technology

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar

    Production of cement is an energy intensive process and is the source of considerable CO2emissions. Itis estimated that the cement industry contributes around 8% of total global CO2emissions. CO2is oneof the major greenhouse gases. In the atmosphere, the CO2concentration has increased from 310...... ppmvin 1960 to 390 ppmv in 2012, probably due to human activity. A lot of research is being carried out forreducing CO2emissions from large stationary sources. Ofwhich, the carbonate looping process is anew process and has the potential to reduce CO2emissions with lower energy penalties. Most of thework...... performed recently has focused on CO2capture from fossil fuel-based power plants. Inherently,this process is especially suitablefor cement plants, as CaO used for CO2capture is also a majoringredient for clinker production. Thus, a detailed investigation was carried outto study the applicationof...

  1. Carbonate Looping for De-Carbonization of Cement Plants

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Andersen, Maria Friberg; Lin, Weigang


    Cement industry is one of the largest emitter of CO2 other than power generation plants, which includes the emissions from combustion of fuel and also from calcination of limestone for clinker production. In order to reduce CO2 emissions from the cement industry an effective an economically...... feasible technology is to be developed. The carbonate looping process is a promising technology, which is particularly suitable for the cement industry as limestone could be used for capture and release of CO2. Integration of carbonate looping process into cement pyroprocess has two advantages: 1...... integrated into cement pyro-process. The energy required for regeneration in the calciner increases with increase in average conversion of calcined limestone and energy that can be extracted from carbonator decreases with increasing average conversion. Further the influence of type of limestone...

  2. Environmental Assessment of Different Cement Manufacturing ... (United States)

    Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

  3. Static Model of Cement Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Omar D. Hernández-Arboleda


    Full Text Available In this paper, a static model of cement rotary kilns is proposed. The system model is obtained through polynomial series. The proposed model is contrasted with data of a real plant, where optimal results are obtained. Expected results are measured with respect to the clinker production and the combustible consumption is measured in relation with the consumption calorific. The expected result of the approach is the increase of the profitability of the factory through the decrease of the consumption of the combustible.

  4. In-situ early-age hydration study of sulfobelite cements by synchrotron powder diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Álvarez-Pinazo, G.; Cuesta, A.; García-Maté, M.; Santacruz, I.; Losilla, E.R. [Departamento de Química Inorgánica, Universidad de Málaga, Campus Teatinos S/N., 29071 Málaga (Spain); Sanfélix, S.G. [Unidad Técnica de Investigación de Materiales, AIDICO, Avda. Benjamín Franklin, 17 Paterna, Valencia (Spain); Fauth, F. [CELLS-Alba synchrotron, Carretera BP 1413, Km. 3.3, E-08290 Cerdanyola, Barcelona (Spain); Aranda, M.A.G. [Departamento de Química Inorgánica, Universidad de Málaga, Campus Teatinos S/N., 29071 Málaga (Spain); CELLS-Alba synchrotron, Carretera BP 1413, Km. 3.3, E-08290 Cerdanyola, Barcelona (Spain); De la Torre, A.G., E-mail: [Departamento de Química Inorgánica, Universidad de Málaga, Campus Teatinos S/N., 29071 Málaga (Spain)


    Eco-friendly belite calcium sulfoaluminate (BCSA) cement hydration behavior is not yet well understood. Here, we report an in-situ synchrotron X-ray powder diffraction study for the first hours of hydration of BCSA cements. Rietveld quantitative phase analysis has been used to establish the degree of reaction (α). The hydration of a mixture of ye'elimite and gypsum revealed that ettringite formation (α ∼ 70% at 50 h) is limited by ye'elimite dissolution. Two laboratory-prepared BCSA cements were also studied: non-active-BCSA and active-BCSA cements, with β- and α′{sub H}-belite as main phases, respectively. Ye'elimite, in the non-active-BCSA system, dissolves at higher pace (α ∼ 25% at 1 h) than in the active-BCSA one (α ∼ 10% at 1 h), with differences in the crystallization of ettringite (α ∼ 30% and α ∼ 5%, respectively). This behavior has strongly affected subsequent belite and ferrite reactivities, yielding stratlingite and other layered phases in non-active-BCSA. The dissolution and crystallization processes are reported and discussed in detail. -- Highlights: •Belite calcium sulfoaluminate cements early hydration mechanism has been determined. •Belite hydration strongly depends on availability of aluminum hydroxide. •Orthorhombic ye’elimite dissolved at a higher pace than cubic one. •Ye’elimite larger reaction degree yields stratlingite formation by belite reaction. •Rietveld method quantified gypsum, anhydrite and bassanite dissolution rates.

  5. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H. [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China); Ye, X.C., E-mail: [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China)


    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

  6. Energy Efficiency Improvement Opportunities for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn


    This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in


    Directory of Open Access Journals (Sweden)

    D. V. Rudenko


    Full Text Available Purpose. The article considers definition of the bond types occurring in a modified cement concrete matrix, and the evaluation of the quality of these links in a non-uniform material to determine the geometrical and physical relationships between the structure and the cement matrix modifiers. Methodology. To achieve this purpose the studies covered the microstructure of dispersed modified concrete cement matrix, the structure formation mechanism of the modified cement concrete system of natural hardening; as well as identification of the methods of sound concrete strength assessment. Findings. The author proposed a model of the spatial structure of the concrete cement matrix, modified by particulate reinforcement crystal hydrates. The initial object of study is a set of volume elements (cells of the cement matrix and the system of the spatial distribution of reinforcing crystallohydrates in these volume elements. It is found that the most dangerous defects such as cracks in the concrete volume during hardening are formed as a result of internal stresses, mainly in the zone of cement matrix-filler contact or in the area bordering with the largest pores of the concrete. Originality. The result of the study is the defined mechanism of the process of formation of the initial strength and stiffness of the modified cement matrix due to the rapid growth of crystallohydrates in the space among the dispersed reinforcing modifier particles. Since the lack of space prevents from the free growth of crystals, the latter cross-penetrate, forming a dense structure, which contributes to the growth of strength. Practical value. Dispersed modifying cement matrix provides a durable concrete for special purposes with the design performance characteristics. The developed technology of dispersed cement system modification, the defined features of its structure formation mechanism and the use of congruence principle for the complex of technological impacts of physical


    Directory of Open Access Journals (Sweden)

    Anna M. Grabiec


    Full Text Available Contemporary solutions in concrete technology are varied, and consist in e.g. the use of new generation concretes, including the most spectacular achievement of the 1990s – self-compacting concrete (SCC being the subject of continuous research, as well as protection of the environment against excessive anthropogenic pressures, such as carbon dioxide which is a major emission substance from the cement industry. The studies analysed the possibilities for replacing part of the clinker binder (cement CEM I 42.5 R in self-compacting concrete with three types of waste mineral additives: fly ash, limestone powder, and granite powder. Focus was placed on key technological characteristics of concrete mixes: air content and rheological properties, maximal diameter of slump-flow and changes thereof over time, as well as the mix’s flow time into the 500 mm diameter, determining the flow dynamics. 28-day compressive strength of the concrete was recognised as a secondary property which in self-compacting concretes results from achieving the right range of the mix’s rheological properties. Concretes were produced using gravel-sand aggregate in 3-fraction composition and a high-efficiency superplasticiser. The studies were conducted as a planned experiment in the 3-ingredient mixes plan.

  9. Investigation on hydration resistance of CaO added MgO clinker; CaO tenka MgO clinker no taishokasei no kento

    Energy Technology Data Exchange (ETDEWEB)

    Kaneyasu, A.; Arita, Y.; Yoshida, A.; Watanabe, T. [Ube Material Industries Ltd., Yamaguchi (Japan)


    In general, magnesia (MgO) has high melting point and has good dehydration resistance, however, it has minus property such as low spall resistance and slag penetrates easily. Therefore, MgO-CaO clinkers combined with the calcium oxide (CaO) having high melting point and better slag penetration resistance are used in the MgO-CaO bricks or dolomite bricks and so forth. However, MgO-CaO refractory has problem of hydration resistance de to the content of free CaO. The authors have been carried out constant research regarding the MgO-CaO clinker containing free CaO and reported firstly as a raw material of MgO, that the magnesium hydroxide containing iron was effective for achieving high bulk density and further, reported the high hydration resistance MgO-CaO clinker formed by combining TiO2 addition and phosphate coating. In this report, study of burning characteristics, hydration resistance properties and so forth of go clinker containing 20 to 5 mass % CaO revealed that MgO clinker showed similar hydration resistance in spite of containing free CaO. 2 refs., 11 figs., 2 tabs.

  10. Combustion of large solid fuels in cement rotary kilns

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma

    The cement industry has a significant interest in replacing fossil fuels with alternative fuels in order to minimize production costs and reduce CO2 emissions. These new alternative fuels are in particular solid fuels such as refuse derived fuel (RDF), tire-derived fuel (TDF), meat and bone meal...... fuels will be mixed into the cement raw materials, which is likely to affect process stability and clinker quality, as described above. The mixing of fuels and raw materials was studied experimentally in a pilot-scale rotary drum and was found to be a fast process, reaching steady state within few drum...... revolutions. Thus, heat transfer by conduction from the cement raw materials to the fuel particles is a major heat transfer mechanism rather than convection or radiation from the freeboard gas above the material bed. Consequently, the temperature of the cement raw materials becomes a factor of great...

  11. Carbon dioxide capture from a cement manufacturing process (United States)

    Blount, Gerald C [North Augusta, SC; Falta, Ronald W [Seneca, SC; Siddall, Alvin A [Aiken, SC


    A process of manufacturing cement clinker is provided in which a clean supply of CO.sub.2 gas may be captured. The process also involves using an open loop conversion of CaO/MgO from a calciner to capture CO.sub.2 from combustion flue gases thereby forming CaCO.sub.3/CaMg(CO.sub.3).sub.2. The CaCO.sub.3/CaMg(CO.sub.3).sub.2 is then returned to the calciner where CO.sub.2 gas is evolved. The evolved CO.sub.2 gas, along with other evolved CO.sub.2 gases from the calciner are removed from the calciner. The reactants (CaO/MgO) are feed to a high temperature calciner for control of the clinker production composition.

  12. Reducing CO2-Emission by using Eco-Cements (United States)

    Voit, K.; Bergmeister, K.; Janotka, I.


    CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

  13. Influence of Blended Cements with Calcareous Fly Ash on Chloride Ion Migration and Carbonation Resistance of Concrete for Durable Structures

    Directory of Open Access Journals (Sweden)

    Michał A. Glinicki


    Full Text Available The objective of this paper is to examine the possible use of new blended cements containing calcareous fly ash in structural concrete, potentially adequate for structural elements of nuclear power plants. The investigation included five new cements made with different contents of non-clinker constituents: calcareous fly ash, siliceous fly ash, ground granulated blastfurnace slag, and a reference cement—ordinary Portland cement. The influence of innovative cements on the resistance of concrete to chloride and carbonation exposure was studied. Additionally, an evaluation of the microstructure was performed using optical microscopy on concrete thin sections. Test results revealed a substantial improvement of the resistance to chloride ion penetration into concrete containing blended cements. The resistance was higher for increased clinker replacement levels and increased with curing time. However, concrete made with blended cements exhibited higher depth of carbonation than the Portland cement concrete, except the Portland-fly ash cement with 14.3% of calcareous fly ash. The thin sections analysis confirmed the values of the carbonation depth obtained from the phenolphthalein test. Test results indicate the possible range of application for new cements containing calcareous fly ash.

  14. Portland cement hydration and early setting of cement stone intended for efficient paving materials (United States)

    Grishina, A.


    Due to the growth of load on automotive roads, modern transportation engineering is in need of efficient paving materials. Runways and most advanced highways require Portland cement concretes. This makes important the studies directed to improvement of binders for such concretes. In the present work some peculiarities of the process of Portland cement hydration and early setting of cement stone with barium hydrosilicate sol were examined. It was found that the admixture of said sol leads to a shift in the induction period to later times without significant change in its duration. The admixture of a modifier with nanoscale barium hydrosilicates increases the degree of hydration of the cement clinker minerals and changes the phase composition of the hydration products; in particular, the content of portlandite and tricalcium silicate decreases, while the amount of ettringite increases. Changes in the hydration processes of Portland cement and early setting of cement stone that are caused by the nanoscale barium hydrosilicates, allow to forecast positive technological effects both at the stage of manufacturing and at the stage of operation. In particular, the formwork age can be reduced, turnover of molds can be increased, formation of secondary ettringite and corrosion of the first type can be eliminated.

  15. Constituent phases and mechanical properties of iron oxide-additioned phosphoaluminate cement

    Directory of Open Access Journals (Sweden)

    Yang, Shuai


    Full Text Available Iron oxide was added to phosphoaluminate clinker and its effects on cement constituents were determined using XRD, DSC, SEM-EDS and conduction calorimetry analysis. The variations in compressive strength were also studied. The results showed that in moderate amounts, iron oxide acts as a mineraliser during clinker sintering, furthering the conversion of CA1-Y(PY to LHss at a lower temperature than normally required for that reaction. The main constituents of iron oxide-rich phosphoaluminate clinker included LHss, CA1-Y(PY, CP1-Z(AZ and ferrite. The EDS findings showed that the composition of the ferrite phase was nonuniform. The conclusion drawn was that by modifying the dose of Fe2O3 , the composition of phosphoaluminate cement can be controlled to produce clinker and cement compliant with different mechanical strength requirements. The conduction calorimetry findings were consistent with those results.Este trabajo estudia, mediante DRX DSC, SEM-EDS y calorimetría de conducción, el efecto de la adición de óxido de hierro a un clinker de fosfoaluminato, así como las variaciones sufridas en su resistencia a compresión. Los resultados mostraron que en cantidades moderadas, el óxido de hierro actúa como mineralizador durante la sinterización del clinker, promoviendo la conversión de CA1-Y(PY a LHss a una temperatura más baja de la normalmente requerida. Los componentes principales del clínker de fosfoaluminato con óxido de hierrop son LHss, CA1-Y(PY, CP1-Z(AZ y fase ferritica. Los resultados de EDS mostraron que la composición de esta fase ferrítica no era uniforme. DE este estudio se ha podido concluir que variando la dosificación del Fe2O3 , se puede controlar la composición del fosfoaluminato para producir clinker y cemento compatibles con diferentes requisitos de resistencia mecánica. Los resultados de calorimetría de conducción fueron consistentes con los resultados.

  16. Limestone calcined clay cement as a low-carbon solution to meet expanding cement demand in emerging economies

    Directory of Open Access Journals (Sweden)

    Yudiesky Cancio Díaz

    Full Text Available This paper aims at assessing the return on investment and carbon mitigation potentials of five investment alternatives for the Cuban cement industry in a long-term horizon appraisal (15 years. Anticipated growing demand for cement, constrained supply and an urgent need for optimisation of limited capital while preserving the environment, are background facts leading to the present study. This research explores the beneficial contribution of a new available technology, LC3 cement, resulting from the combination of clinker, calcined clay and limestone, with a capacity of replacing up to 50% of clinker in cement. Global Warming Potential (GWP is calculated with Life Cycle Assessment method and the economic investment's payback is assessed through Return on Capital Employed (ROCE approach. Main outcomes show that projected demand could be satisfied either by adding new cement plants—at a high environmental impact and unprofitable performance— or by introducing LC3 strategy. The latter choice allows boosting both the return on investment and the production capacity while reducing greenhouse gas (GHG emissions up to 20–23% compared to business-as-usual practice. Overall profitability for the industry is estimated to overcome BAU scenario by 8–10% points by 2025, if LC3 were adopted. Increasing the production of conventional blended cements instead brings only marginal economic benefits without supporting the needed increase in production capacity. The conducted study also shows that, in spite of the extra capital cost required for the calcination of kaolinite clay, LC3 drops production costs in the range of 15–25% compared to conventional solutions. Keywords: Cement, Alternative, ROCE, CO2, LCA, Investment

  17. Sulfate attack of Algerian cement-based material with crushed limestone filler cured at different temperatures


    SENHADJI, Yassine; MOULI, Mohamed; KHELAFI, Hamid


    The cement production industry is one of the main consumers of energy and raw materials. Over the last years, a great effort has been made in order to substitute clinker for less energy demanding materials. In many countries, it is popular to use limestone as admixture material to improve the consistency of concrete. Nevertheless, the construction industry needs durable materials with improved properties. Following this objective, this work is a part of an ongoing project developed ...

  18. Elaboration of α’L-C2S form of belite in phosphatic clinker

    Directory of Open Access Journals (Sweden)

    Puertas, F.


    Full Text Available Solid state synthesis associated to X-ray diffraction and free lime analysis have been carried out to determine proper conditions (chemical compositions, optimum time and temperature of burning under which phosphatic belitic clinker is elaborated. Raw meals, at low lime saturation factor and added phosphate, can form a clinker with high contents of α’L-C2S modification. Microcalorimetric measurements show a relative high hydraulic activity of this belite form. The phosphatic clinker exhibits a closeness hydration behaviour to the ordinary portland clinker.Se han determinado las condiciones adecuadas (composiciones químicas, tiempo y temperaturas óptimas de tratamiento para sintetizar un clínker fosfático belítico. Esas síntesis se realizaron en estado sólido; el seguimiento de los procesos se hizo a través de difracción de rayos X y por análisis de cal libre. Es posible formar un clínker con alto contenido de α’L-C2S a partir de crudos con un bajo grado de saturación de cal y con adición de fosfato. Las medidas microcalorimétricas demuestran que esa forma de belita desarrolla una actividad hidráulica relativamente elevada. El clinker fosfático presenta un comportamiento hidráulico muy parecido al del clínker portland común.

  19. Concrete with Improved Chloride Binding and Chloride Resistivity by Blended Cements

    Directory of Open Access Journals (Sweden)

    Katalin Kopecskó


    Full Text Available Durability and service life of concrete structures can be endangered by chloride ions. Two phenomena help to keep control of chloride effects. On one hand cements are able to bind chloride ions by their aluminate clinker phases or by the clinker substituting materials. On the other hand resistivity of concrete against chloride penetration can be improved by careful selection of concrete constituents and production. Detailed results of two series of extensive experimental studies are presented herein. Chloride ion binding capacity of tested cements in decreasing sequence was the following: (1 CEM III/B 32,5 N-S; (2 CEM III/A 32,5 N; (3 CEM II/B 32,5 R; (4 CEM II/B-M (V-L 32,5 R; (5 CEM I 42,5 N. Test results indicated that the increasing substitution of clinkers by GGBS improves the chloride resistivity in concrete made with the same water to cement ratio. The application of air entraining agent increases considerably the values of Dnssm. Based on the migration coefficients (Dnssm the following sequence of efficiency was found (from the best: CEM III/B 32,5 N > CEM V/A (S-V 32,5 N > CEM III/A 32,5 N > CEM II/B-S 42,5 R > CEM II/A-S 42,5 N > CEM I 42,5 N.

  20. Effect of the cement type on compatibility with carboxylate super plasticisers; Influencia de la naturaleza del cemento en la compatibilidad con aditivos superplastificantes basados en carboxilatos

    Energy Technology Data Exchange (ETDEWEB)

    Bundyra-Oracz, G.; Kurdowski, W.


    An empirical study was conducted to gain a fuller understanding of the interactions taking place in cement superplasticiser systems. To this end, two clinkers of clinkers of known chemical and phase composition were prepared in this study to gain insight into such interactions. One contained no tricalcium aluminate (C1), while the other had a 9% C{sub 3}A content (C2). These clinkers were ground to approximately 340 m{sup 2}/kg and blended with gypsum only or gypsum and Klein compound (3CaO{center_dot}3Al{sub 2}O{sub 3}{center_dot}CaSO{sub 4}) (1, 2). Sufficient compound was added to C1 to ensure the formation of about the same amount of ettringite after 0.5 and 1 h of hydration as found in cement C2 + gypsum. The admixture used was a carboxylate superplasticiser. Rheology measurements showed that while paste yield stress was correlated to ettringite formation, no such simple relationship was observed for plastic viscosity. Plastic viscosity depended on the total hydrates formed, i.e., not only as ettringite but also as C-S-H gel. The findings revealed that in clinkers with very low sulfate and potassium contents, the rheology of carboxylate-containing cement paste is primarily controlled by ettringite formation. (Author) 15 refs.

  1. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang


    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

  2. Chloride Transport of High Alumina Cement Mortar Exposed to a Saline Solution


    Hee Jun Yang; Sung Ho Jin; Ki Yong Ann


    Chloride transport in different types of high alumina cement (HAC) mortar was investigated in this study. Three HAC cement types were used, ranging from 52.0 to 81.1% of aluminum oxides in clinker. For the development of the strength, the setting time of fresh mortar was measured immediately after mixing and the mortar compressive strength was cured in a wet chamber at 25 ± 2°C and then measured at 1–91 days. Simultaneously, to assess the rate of chloride transport in terms of diffusivity, th...

  3. Clinker Production from Wastes of Cellulose and Granite Industries (United States)

    Fassoni, Délio Porto; de Cássia, Alvarenga Rita; Pedrotti, Leonardo; Mendes, Beatryz

    This work present a belite cement based made from two industrial waste types. Binary mixtures were prepares using waste from rock cutting and polishing industries and waste from cellulose industry (named grits), in diferente proportions. The mixed raw materials were burned at a temperature of 950 °C in an electric oven for 30 minutes and then cooled at a rate of 70 °C per minute. The mineralogical composition of the material obtained was studied by means of XRD techniques, confirming the dominance of dicalcium silicate. Mixed mortars produced with the new material, in full replacement of Portland cement, showed satisfactory performance for use in construction works. This research shows that it is possible to obtain hydraulic binders from industrial waste, at lower temperatures than the required for the consumption of non-renewable resources and energy.

  4. Neural network based data-driven predictor: Case study on clinker ...

    African Journals Online (AJOL)

    Soft sensors are key solutions in process industries. Important parameters which are difficult or cost a lot to measure can be predicted using soft sensors. In this paper neural network based clinker quality predictor is developed. The predictor genuinely estimates LSF, SM, AM and C3S values. There is a time delay while ...

  5. Dependence of Capillary Properties of Contemporary Clinker Bricks on Their Microstructure (United States)

    Wesołowska, Maria; Kaczmarek, Anna


    Contemporary clinker bricks are applied for outer layers of walls built from other materials and walls which should have high durability and aesthetic qualities. The intended effect depends not only on the mortar applied but also on clinker properties. Traditional macroscopic tests do not allow to predict clinker behaviour in contact with mortars and external environment. The basic information for this issue is open porosity of material. It defines the material ability to absorb liquids: rain water (through the face wall surface) and grout from mortar (through base surface). The main capillary flow goes on in pores with diameters from 300 to 3000nm. It is possible to define pore distribution and their size using the Mercury Intrusion Porosimetry method. The aim of these research is evaluation of clinker brick capillary properties (initial water absorption and capillary rate) and analysis of differences in microstructure of the face and base wall of a product. Detailed results allowed to show pore distribution in function of their diameters and definition of pore amount responsible for capillary flow. Based on relation between volume function differential and pore diameter, a differential distribution curve was obtained which helped to determine the dominant diameters. The results obtained let us state that face wall of bricks was characterized with the lowest material density and open porosity. In this layer (most burnt) part of pores could be closed by locally appearing liquid phase during brick burning. Thus density is lower comparing to other part of the product.

  6. Mix Design For Oil-Palm-Boiler Clinker (OPBC) Concrete | Mannan ...

    African Journals Online (AJOL)

    Journal of Science and Technology (Ghana) ... An experimental investigation was conducted in mix design for lightweight concrete using Oil-Palm-Boiler Clinker (OPBC) as coarse aggregate. ACI mix design as ... It was confirmed that the above established mix design methods couldn't be used in this new OPBC concrete.

  7. Potential for energy conservation in the cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Garrett-Price, B.A.


    This report assesses the potential for energy conservation in the cement industry. Energy consumption per ton of cement decreased 20% between 1972 and 1982. During this same period, the cement industry became heavily dependent on coal and coke as its primary fuel source. Although the energy consumed per ton of cement has declined markedly in the past ten years, the industry still uses more than three and a half times the fuel that is theoretically required to produce a ton of clinker. Improving kiln thermal efficiency offers the greatest opportunity for saving fuel. Improving the efficiency of finish grinding offers the greatest potential for reducing electricity use. Technologies are currently available to the cement industry to reduce its average fuel consumption per ton by product by as much as 40% and its electricity consumption per ton by about 10%. The major impediment to adopting these technologies is the cement industry's lack of capital as a result of low or no profits in recent years.

  8. Low heat cement; Teihatsunetsu cement

    Energy Technology Data Exchange (ETDEWEB)

    Yoshida, K.; Igarashi, H. [Ube Industries, Ltd., Tokyo (Japan)


    This paper summarizes the result of studies on low heat (low hydration heat) cement intended to prevent cracking. Good compositional proportions of alite and belite as components of Portland cement are belite at 63% and alite at 37% when hydration heat, strength, and concrete durability are taken into account. Mixing the blast furnace slag into cement fills the voids at low hydration heat, and raises the strength without increasing the hydration heat. However, the voids remain in a long-term material age. The strength of the belite-based cement is improved when the higher the temperature within a range from 20 to 60{degree}C. In the case of a mixed cement of belite-based cement and blast furnace slag, using the blast furnace slag at 60% maintains the strength and reduces the hydration heat. The strength decreases at a curing temperature of 60{degree}C or higher. Hardened mortar with a material age of three days has its voids disappear at 40{degree}C. More void disappearance cannot be recognized even if the material age gets older. Hydration heat decreases largely in the belite-based cement and flyash mixed cement. The strength also decreases, but it increases conversely when the material age gets as old as one year. Flyash causes the temperature to rise more moderately than blast furnace slag. 21 refs., 16 figs., 1 tab.

  9. [Release amount of heavy metals in cement product from co-processing waste in cement kiln]. (United States)

    Yang, Yu-Fei; Huang, Qi-Fei; Zhang, Xia; Yang, Yu; Wang, Qi


    Clinker was produced by Simulating cement calcination test, and concrete samples were also prepared according to national standard GB/T 17671-1999. Long-term cumulative release amount of heavy metals in cement product from co-processing waste in cement kiln was researched through leaching test which refers to EA NEN 7371 and EA NEN 7375, and one-dimensional diffusion model which is on the base of Fick diffusion law. The results show that availabilities of heavy metals are lower than the total amounts in concrete. The diffusion coefficients of heavy metals are different (Cr > As > Ni > Cd). During 30 years service, the cumulative release amounts of Cr, As, Ni and Cd are 4.43 mg/kg, 0.46 mg/kg, 1.50 mg/kg and 0.02 mg/kg, respectively, and the ratios of release which is the division of cumulative release amount and availability are 27.0%, 18.0%, 3.0% and 0.2%, respectively. The most important influence factor of cumulative release amount of heavy metal is the diffusion coefficient, and it is correlative to cumulative release amount. The diffusion coefficient of Cr and As should be controlled exactly in the processing of input the cement-kiln.

  10. Paralava and clinker products of coal combustion, Yellow River, Shanxi Province, China (United States)

    Grapes, Rodney; Zhang, Ke; Peng, Zhuo-lun


    Combustion of bituminous coal seams in a Carbonifeorus-Permian sequence of siltstone, quartzose sandstone, sideritic mudstone, kaolinite-rich and sulphide-ankerite rocks exposed on the left bank of the Yellow River, western border of Shanxi Province, China, has resulted in the formation of paralava and glassy clinker. Some paralavas have compositions similar to low alkali basalts and contain anorthite, low Ca-pyroxenes (clinoenstatite, pigeonite), ± minor augite, ± olivine, Fe-Ti oxides and K-bearing siliceous glass. In these paralavas the sequence of pyroxene crystallization was Mg-pigeonite → augite → Fe-pigeonite and Mg-clinoenstatite → borderline Fe-clinoenstatite/pigeonite. More siliceous paralava compositions contain anorthite, clinoenstatite, cordierite, Fe-Ti oxides and glass. Fused clinker consists of cordierite, anorthite, tridymite, mullite, Fe-Ti oxides and K-rich siliceous glass. Paralava liquidus temperatures range between ca. 1230 and 1120 °C and the generalized crystallization sequence in a "basaltic" composition was anorthite, pyroxene (low Ca-clinopyroxene, augite), Ti-magnetite, olivine with quench apatite in glass over a cooling interval of ˜ 345 °C. The liquidus temperature of clinker was ca. 1100 °C. In paralavas and clinker, subsolidus exsolution of hemo-ilmenite from Ti-magnetite occurred under log fO 2 = - 9.0 to - 13.9 at temperatures of 907-756 °C, with formation of almost pure ilmenite at lowest temperatures of 536-567 °C at log fO 2 = - 24.9-21.9. Changes in the texture and habit of pyroxene in paralava adjacent clinker (porphyritic to skeletal/plumose towards clinker) reflect the effects of a cooling front moving into the paralava and changing bulk composition. Paralavas formed by melting of different combinations of siltstone, sideritic mudstone and ankerite-rich rock "end-members", and there was also diffusion of Si, Al, Ti and K into paralava from fused clinker blocks within it.


    Directory of Open Access Journals (Sweden)

    L Kacimi


    Full Text Available L’objectif de notre travail consiste à diminuer la température de cuisson du clinker Portland par l'ajout de minéralisateurs dans le mélange des matières premières. Une série de composés chimiques purs, de matières naturelles et de déchets industriels ont été additionnés séparément aux mélanges crus de trois cimenteries algériennes (Zahana, Béni-Saf et Chlef. La plupart de ces additifs, avec un pourcentage ne dépassant pas 4% du mélange, ont pu diminuer la température de clinkerisation à 1300 °C. Leurs effets sur les propriétés hydrauliques du clinker sont cependant différents. Ceci est lié à la composition minéralogique et la structure des minéraux du clinker synthétisé. Les déchets industriels et les fluorures ont présenté une grande efficacité dans la baisse de la température de cuisson. Le phosphogypse et NaF ont amélioré la cristallisation des minéraux du clinker en formant un taux élevé d’alite. Ces caractéristiques expliquent l’amélioration des propriétés physiques et mécaniques de ce clinker.

  12. Compressive and flexural strength of concrete containing palm oil biomass clinker and polypropylene fibres (United States)

    Ibrahim, M. H. Wan; Mangi, Sajjad Ali; Burhanudin, M. K.; Ridzuan, M. B.; Jamaluddin, N.; Shahidan, S.; Wong, YH; Faisal, SK; Fadzil, M. A.; Ramadhansyah, P. J.; Ayop, S. S.; Othman, N. H.


    This paper presents the effects of using palm oil biomass (POB) clinker with polypropylene (PP) fibres in concrete on its compressive and flexural strength performances. Due to infrastructural development works, the use of concrete in the construction industry has been increased. Simultaneously, it raises the demand natural sand, which causes depletion of natural resources. While considering the environmental and economic benefits, the utilization of industrial waste by-products in concrete will be the alternative solution of the problem. Among the waste products, one of such waste by-product is the palm oil biomass clinker, which is a waste product from burning processes of palm oil fibres. Therefore, it is important to utilize palm oil biomass clinker as partial replacement of fine aggregates in concrete. Considering the facts, an experimental study was conducted to find out the potential usage of palm oil fibres in concrete. In this study, total 48 number of specimens were cast to evaluate the compressive and flexural strength performances. Polypropylene fibre was added in concrete at the rate of 0.2%, 0.4% and 0.6%, and sand was replaced at a constant rate of 10% with palm oil biomass clinker. The flexural strength of concrete was noticed in the range of 2.25 MPa and 2.29 MPa, whereas, the higher value of flexural strength was recorded with 0.4% polypropylene fibre addition. Hence, these results show that the strength performances of concrete containing POB clinker could be improved with the addition of polypropylene fibre.

  13. Micromechanical performance of interfacial transition zone in fiber-reinforced cement matrix (United States)

    Zacharda, V.; Němeček, J.; Štemberk, P.


    The paper investigates microstructure, chemical composition and micromechanical behavior of an interfacial transition zone (ITZ) in steel fiber reinforced cement matrix. For this goal, a combination of scanning electron microscopy (SEM), nanoindentation and elastic homogenization theory are used. The investigated sample of cement paste with dispersed reinforcement consists of cement CEM I 42,5R and a steel fiber TriTreg 50 mm. The microscopy revealed smaller portion of clinkers and larger porosity in the ITZ. Nanoindentation delivered decreased elastic modulus in comparison with cement bulk (67%) and the width of ITZ (∼ 40 μm). The measured properties served as input parameters for a simple two-scale model for elastic properties of the composite. Although, no major influence of ITZ properties on the composite elastic behavior was found, the findings about the ITZ reduced properties and its size can serve as input to other microstructural fracture based models.

  14. Synthesis and mechanical properties of a calcium sulphoaluminate cement made of industrial wastes

    Directory of Open Access Journals (Sweden)

    Gallardo, M.


    Full Text Available Environmentally-friendly calcium sulphoaluminate clinkers were obtained from a mixture of aluminium dross, fluorgypsum, fly ash and CaCO₃ at temperatures within the range of 1100 to 1400 °C. After the heat treatments Ca₄Al₆O₁₂SO₄ was the main phase. Three different cements were prepared using the clinkers synthesized at 1250, 1350 and 1400 °C; the clinker powders were mixed with 20 wt% of hemihydrate. Cement pastes were prepared using a water/cement ratio (w/c, 0.4 followed by curing at 20 or 40 °C for periods of time ranging from 1 to 28 days. Most of the samples showed high compression strengths 40–47 MPa after 28 days, which were comparable to the strength of Portland cement. Ettringite was the main hydration product and its morphology consisted of acicular and hexagonal plates, which is typical of this phase.Se fabricaron clinkers de bajo impacto ambiental a base de sulfoaluminato de calcio calcinando mezclas de escoria de aluminio, fluoryeso, ceniza volante y CaCO₃ a diferentes temperaturas dentro de un rango de 1100 a 1400 °C. Se observó la formación de Ca₄Al₆O₁₂SO₄ como fase principal. Para obtener los cementos, los clinkers obtenidos a 1250, 1350 y 1400 °C se mezclaron con 20% en peso de hemihidrato. Se prepararon pastas usando una relación agua/cemento, de 0.4 y se curaron a 20 y 40 °C por diferentes periodos de tiempo desde 1 hasta 28 días. Los valores de resistencia a la compresión a los 28 días de curado de la mayoría de las muestras estuvieron entre 40–47 MPa, equiparables a los de referencia de pastas de cemento Portland. La etringita fue el principal producto de hidratación y su morfología consistió de placas hexagonales y aciculares, típicas de esta fase.

  15. Investigation on the potential of waste cooking oil as a grinding aid in Portland cement. (United States)

    Li, Haoxin; Zhao, Jianfeng; Huang, Yuyan; Jiang, Zhengwu; Yang, Xiaojie; Yang, Zhenghong; Chen, Qing


    Although there are several methods for managing waste cooking oil (WCO), a significant result has not been achieved in China. A new method is required for safe WCO management that minimizes the environmental threat. In this context, this work was developed in which cement clinker and gypsum were interground with various WCOs, and their properties, such as grindability, water-cement ratio required to achieve a normal consistency, setting times, compressive strength, contents of calcium hydroxide and ettringite in the hardened paste, microstructure and economic and environmental considerations, were addressed in detail. The results show that, overall, WCO favorably improves cement grinding. WCO prolonged the cement setting times and resulted in longer setting times. Additionally, more remarkable effects were found in cements in which WCO contained more unsaturated fatty acid. WCOs increased the cement strength. However, this enhancement was rated with respect to the WCO contents and components. WCOs decreased the CH and AFt contents in the cement hardened paste. Even the AFt content at later ages was reduced when WCO was used. WCO also densify microstructure of the hardened cement paste. It is economically and environmentally feasible to use WCOs as grinding aids in the cement grinding process. These results contribute to the application of WCOs as grinding aids and to the safe management of WCO. Copyright © 2016 Elsevier Ltd. All rights reserved.

  16. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln. (United States)

    Bai, Y; Bao, Y B; Cai, X L; Chen, C H; Ye, X C


    The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production. Copyright © 2014 Elsevier B.V. All rights reserved.

  17. NOx from cement production - reduction by primary measures

    DEFF Research Database (Denmark)

    Jensen, Lars Skaarup


    This thesis comprises an investigation of the mechanisms involved in forming and reducing NOx in kiln systems for cement production. Particularly the mechanisms forming and reducing NOx in calciners are dealt with in detail, as altered calciner design and operation are most applicable to controll......This thesis comprises an investigation of the mechanisms involved in forming and reducing NOx in kiln systems for cement production. Particularly the mechanisms forming and reducing NOx in calciners are dealt with in detail, as altered calciner design and operation are most applicable...... to controlling NOx emission by primary measures. The main focus has been on elucidating NOx formation and reduction mechanisms involving reactions of char, and on determining their relative importance in calciners.The first three chapters give an introduction to cement production, combustion and NOx. In modern...... cement production processes cement is typically produced by thermally treating a mixture of limestone and clay minerals in kiln systems consisting of a rotary kiln and a calciner. Clinker burning at a temperature of about 1450 °C takes place in the internally fired rotary kiln and calcination, which...

  18. Alternative Fuel for Portland Cement Processing

    Energy Technology Data Exchange (ETDEWEB)

    Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles


    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  19. Use of waste brick as a partial replacement of cement in mortar. (United States)

    Naceri, Abdelghani; Hamina, Makhloufi Chikouche


    The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

  20. Influence of Thermal Treatment Conditions on the Properties of Dental Silicate Cements

    Directory of Open Access Journals (Sweden)

    Georgeta Voicu


    Full Text Available In this study the sol-gel process was used to synthesize a precursor mixture for the preparation of silicate cement, also called mineral trioxide aggregate (MTA cement. This mixture was thermally treated under two different conditions (1400 °C/2 h and 1450 °C/3 h followed by rapid cooling in air. The resulted material (clinker was ground for one hour in a laboratory planetary mill (v = 150 rot/min, in order to obtain the MTA cements. The setting time and mechanical properties, in vitro induction of apatite formation by soaking in simulated body fluid (SBF and cytocompatibility of the MTA cements were assessed in this study. The hardening processes, nature of the reaction products and the microstructural characteristics were also investigated. The anhydrous and hydrated cements were characterized by different techniques e.g., X-ray diffraction (XRD, scanning electron microscopy (SEM, infrared spectroscopy (FT-IR and thermal analysis (DTA-DTG-TG. The setting time of the MTA cement obtained by thermal treatment at 1400 °C/2 h (MTA1 was 55 min and 15 min for the MTA cement obtained at 1450 °C/3 h (MTA2. The compressive strength values were 18.5 MPa (MTA1 and 22.9 MPa (MTA2. Both MTA cements showed good bioactivity (assessed by an in vitro test, good cytocompatibility and stimulatory effect on the proliferation of cells.


    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec


    Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

  2. Investigation of Pozzolanic Reaction in Nanosilica-Cement Blended Pastes Based on Solid-State Kinetic Models and 29Si MAS NMR (United States)

    Moon, Jiho; Reda Taha, Mahmoud M.; Youm, Kwang-Soo; Kim, Jung J.


    The incorporation of pozzolanic materials in concrete has many beneficial effects to enhance the mechanical properties of concrete. The calcium silicate hydrates in cement matrix of concrete increase by pozzolanic reaction of silicates and calcium hydroxide. The fine pozzolanic particles fill spaces between clinker grains, thereby resulting in a denser cement matrix and interfacial transition zone between cement matrix and aggregates; this lowers the permeability and increases the compressive strength of concrete. In this study, Ordinary Portland Cement (OPC) was mixed with 1% and 3% nanosilica by weight to produce cement pastes with water to binder ratio (w/b) of 0.45. The specimens were cured for 7 days. 29Si nuclear magnetic resonance (NMR) experiments are conducted and conversion fraction of nanosilica is extracted. The results are compared with a solid-state kinetic model. It seems that pozzolanic reaction of nanosilica depends on the concentration of calcium hydroxide. PMID:28787904

  3. Investigation of Pozzolanic Reaction in Nanosilica-Cement Blended Pastes Based on Solid-State Kinetic Models and 29Si MAS NMR. (United States)

    Moon, Jiho; Taha, Mahmoud M Reda; Youm, Kwang-Soo; Kim, Jung J


    The incorporation of pozzolanic materials in concrete has many beneficial effects to enhance the mechanical properties of concrete. The calcium silicate hydrates in cement matrix of concrete increase by pozzolanic reaction of silicates and calcium hydroxide. The fine pozzolanic particles fill spaces between clinker grains, thereby resulting in a denser cement matrix and interfacial transition zone between cement matrix and aggregates; this lowers the permeability and increases the compressive strength of concrete. In this study, Ordinary Portland Cement (OPC) was mixed with 1% and 3% nanosilica by weight to produce cement pastes with water to binder ratio (w/b) of 0.45. The specimens were cured for 7 days. 29Si nuclear magnetic resonance (NMR) experiments are conducted and conversion fraction of nanosilica is extracted. The results are compared with a solid-state kinetic model. It seems that pozzolanic reaction of nanosilica depends on the concentration of calcium hydroxide.

  4. Investigation of Pozzolanic Reaction in Nanosilica-Cement Blended Pastes Based on Solid-State Kinetic Models and 29Si MAS NMR

    Directory of Open Access Journals (Sweden)

    Jiho Moon


    Full Text Available The incorporation of pozzolanic materials in concrete has many beneficial effects to enhance the mechanical properties of concrete. The calcium silicate hydrates in cement matrix of concrete increase by pozzolanic reaction of silicates and calcium hydroxide. The fine pozzolanic particles fill spaces between clinker grains, thereby resulting in a denser cement matrix and interfacial transition zone between cement matrix and aggregates; this lowers the permeability and increases the compressive strength of concrete. In this study, Ordinary Portland Cement (OPC was mixed with 1% and 3% nanosilica by weight to produce cement pastes with water to binder ratio (w/b of 0.45. The specimens were cured for 7 days. 29Si nuclear magnetic resonance (NMR experiments are conducted and conversion fraction of nanosilica is extracted. The results are compared with a solid-state kinetic model. It seems that pozzolanic reaction of nanosilica depends on the concentration of calcium hydroxide.

  5. Degradation of Alumina and Magnesia Chrome refractory bricks in Portland cement kiln – Corrected version*

    Directory of Open Access Journals (Sweden)

    Ben Addi K.


    Full Text Available In cement plants, the refractory products are particularly confronted to partially liquid oxide phases at temperature ranging between 900°C and 1700°C. All constituents of these products have to resist not only to thermal constraints, but also to the thermochemical solicitations which result from contact material/coating. In order to study the phenomenon of degradation of refractory bricks in cement kilns and to identify the causes of their degradation, we proceed to the examination of industrial cases in cement kiln. Many chemical tests of the degraded refractory bricks have been done and the results acquired were compared to the ones not used. The analysis of the results is doing using different techniques (Loss of ignition, X-ray Fluorescence, X-ray Diffraction. The results show that the degradation of the used bricks in the clinkering and cooling zone is due to the infiltration of aggressive elements such us sulphur, alkali (Na2O, K2O .... The chemical interaction between the Portland clinker phases and refractory material has also an importance on the stability of the coating and consequently on the life of the refractories.

  6. Alternative Evaluation of the grindability of Pozzolanic Materials for Cement Production (United States)

    Dvořák, K.; Dolák, D.


    An ecological way of reducing CO2 emissions in cement production is the usage of blended cement with an active pozzolan. A part of this issue is the adjustment of granularity of raw materials. This is often achieved by the grinding of the input components. All conventional methods for the evaluation of grindability require a specific grinding instrument. These grinding instruments do not have any other practical use and thus are not very common. This paper focuses on the alternative evaluation of grindability. Inspired by the VTI method used in the coal industry, which uses porcelain laboratory ball mill and compares material based of oversize particles, a new method was created. The first modification in methodology was the use of a planetary mill instead of a porcelain drum mill. Another modification was in the measurement of undersize by means of laser granulometry. This method was then tested on clinker, slag, and recycled glass, which can also be used as an active pozzolan in blended cement. Also, co-milling measurements were made on clinker-pozzolan combinations. These results were then used in the calculation of the grindability index, which can be used for the comparison of properties. The modification of the VTI methodology has a positive impact on the evaluation of grindability, especially with regard to fine particles, thanks to the use of laser granulometry and at the same time it makes use of more a commonly available grinding apparatus

  7. Chloride Transport of High Alumina Cement Mortar Exposed to a Saline Solution

    Directory of Open Access Journals (Sweden)

    Hee Jun Yang


    Full Text Available Chloride transport in different types of high alumina cement (HAC mortar was investigated in this study. Three HAC cement types were used, ranging from 52.0 to 81.1% of aluminum oxides in clinker. For the development of the strength, the setting time of fresh mortar was measured immediately after mixing and the mortar compressive strength was cured in a wet chamber at 25 ± 2°C and then measured at 1–91 days. Simultaneously, to assess the rate of chloride transport in terms of diffusivity, the chloride profile was performed by an exposure test in this study, which was supported by further experimentation including an examination of the pore structure, chloride binding, and chemical composition (X-ray diffraction analysis. As a result, it was found that an increase in the Al2O3 content in the HAC clinker resulted in an increase in the diffusion coefficient and concentration of surface chloride due to increased binding of chloride. However, types of HAC did not affect the pore distribution in the cement matrix, except for macro pores.

  8. Hydration of Hybrid Alkaline Cement Containing a Very Large Proportion of Fly Ash: A Descriptive Model

    Directory of Open Access Journals (Sweden)

    Inés Garcia-Lodeiro


    Full Text Available In hybrid alkaline fly ash cements, a new generation of binders, hydration, is characterized by features found in both ordinary portland cement (OPC hydration and the alkali activation of fly ash (AAFA. Hybrid alkaline fly ash cements typically have a high fly ash (70 wt % to 80 wt % and low clinker (20 wt % to 30 wt % content. The clinker component favors curing at ambient temperature. A hydration mechanism is proposed based on the authors’ research on these hybrid binders over the last five years. The mechanisms for OPC hydration and FA alkaline activation are summarized by way of reference. In hybrid systems, fly ash activity is visible at very early ages, when two types of gel are formed: C–S–H from the OPC and N–A–S–H from the fly ash. In their mutual presence, these gels tend to evolve, respectively, into C–A–S–H and (N,C–A–S–H. The use of activators with different degrees of alkalinity has a direct impact on reaction kinetics but does not modify the main final products, a mixture of C–A–S–H and (N,C–A–S–H gels. The proportion of each gel in the mix does, however, depend on the alkalinity generated in the medium.

  9. Energy saving cement production by grain size optimisation of the raw meal

    Directory of Open Access Journals (Sweden)

    B. Simons

    Full Text Available The production of cement clinker is an energy consuming process. At about 50% of the energy is associated with grinding and milling of the raw meal, that normally is in the range 100% <200 μm with 90% <90 μm. Question: is it possible to use coarser components of the raw meal without reducing the clinker quality. With synthetic raw meals of various grain sizes the clinker formation was studied at static (1100 - 1450°C and dynamic conditions (heating microscope. A routine to adjust the grain size of the components for industrial raw meals is developed. The fine fraction <90 μm should mainly contain the siliceous and argileous components, whereas the calcitic component can be milled separately to a grain size between 200-500 μm, resulting in lower energy consumption for milling. Considering the technical and economical realizability the relation fine/coarse should be roughly 1:1. The energy for milling can be reduced significantly, that in addition leads to the preservation of natural energy resources.

  10. Features of the influence of carbonaceous nanoparticles on the rheological properties of cement paste and technological properties of the fine-grained concrete

    Directory of Open Access Journals (Sweden)

    TOLMACHEV Sergei Nikolaevich


    Full Text Available The article describes the technological features of the manufacture of cement concrete road with carbonaceous nanoparticles. The research was carried out to determine the influence of the carbonaceous nanoparticles (CNP on the properties of cement paste and monominerals cement clinker. The method of determination of mobility and the viscosity of the cement paste due to vibration has been developed. It is shown that the optimal content of the CNP in the cement paste leads to increase of its mobility and reduced viscosity. Introduction of CNP into the cement paste helps to prolong the life setting. The investigations of zeta potential of the suspensions of the cement and cement clinker monominerals with CNP have been done. They showed that the introduction of the CNP into suspension monominerals cement clinker tricalcium aluminate (S3A and tetracalcium alyumoferrita (S4AF leads to dramatic increase of electronegativity and the change of the sign of the potential of these monominerals to the opposite. The effect of carbonaceous nanoparticles on the mechanical and structural characteristics of the cement stone and concrete with CNP was determined. It is shown that the effectiveness of the impact of the CNP on the processes of structure decreases when shifting from submikrostructure to micro-structure and further to meso- and macrostructure. Efficacy of CNP depends on the concrete mixtures compaction method: hard mixture compression or vibropressing leads to two times larger increase in strength when introducing CNP than vibration compaction of moving mixtures. The electron-microscopic studies of the structure of vibrocompacted and pressed cement stone and concrete have been done. One can observe that in the structure of concrete with CNP there are spatial frames inside and around which tumor crystallization takes place. That intensifies the processes of structure formation. Concrete with CNP can be characterized by prevailing dense structure, the

  11. Environmental assessment of sewage sludge as secondary raw material in cement production--a case study in China. (United States)

    Hong, Jinglan; Li, Xiangzhi


    A life cycle assessment was carried out to estimate the environmental impact of sewage sludge as secondary raw material in cement production. To confirm and add credibility to the study, uncertainty analysis was conducted. Results showed the impact generated from respiratory inorganics, terrestrial ecotoxicity, global warming, and non-renewable energy categories had an important contribution to overall environmental impact, due to energy, clinker, and limestone production stages. Also, uncertainty analysis results showed the technology of sewage sludge as secondary raw material in cement production had little or no effect on changing the overall environmental potential impact generated from general cement production. Accordingly, using the technology of sewage sludge as secondary raw material in cement production is a good choice for reducing the pressure on the environment from dramatically increased sludge disposal. In addition, increasing electricity recovery rate, choosing natural gas fired electricity generation technology, and optimizing the raw material consumption in clinker production are highly recommended to reduce the adverse effects on the environment. Copyright © 2011 Elsevier Ltd. All rights reserved.

  12. Quantitative determination of tricalcicum aluminate in portland cement by X-ray diffraction

    Directory of Open Access Journals (Sweden)

    Sagrera Moreno, José Luis


    Full Text Available Tricalcium aluminate (C3A is one of the constitutive phase of the cement-clinker. Its concentration influences the cement behaviour in sulphate aggressive soils. Therefore its quantification is very convenient and International standards fix its content when the concrete is used in contact with soils or liquids containing sulphate compounds. There are two possibilities in order to calculate the amount of C3A in clinker phases: one consist in a mathematical calculation from the results of the chemical analysis (Bogue formulae and the order is based in X-ray diffraction, using the height of the representative peak of the C3A phase. In the present note, the experimental procedure in order to determine the C3A content from X-ray test is presented.

    El aluminato tricáicico es una de las fases constitutivas del clinker de cemento portland. Su concentración en el cemento influye en el comportamiento de éste, en las obras sometidas a la posible agresividad de diferentes sulfatos cuando entran en contacto con las estructuras que se fabrican con él. Por ello la determinación de su concentración es un dato que puede invalidar su uso en una obra. De ahí que las normas internacionales fijen la cantidad de aluminato tricáicico según se clasifique la agresividad del entorno en el que una estructura será colocada. Existen fórmulas matemáticas para calcular la concentración de cada una de las fases del clinker a partir de las concentraciones de los elementos químicos de clinker expresados en forma de óxidos. Los posibles errores en los análisis químicos producen errores en los cálculos de las concentraciones de cada fase. Para determinar la concentración de dichas fases se puede emplear también la técnica de difracción de rayos X, basándose en la medida de la altura del pico representativo de la fase que se quiere determinar.

  13. Hydration characteristics and compressive strength of hardened cement pastes containing nano-metakaolin

    Directory of Open Access Journals (Sweden)

    S.M.A. El-Gamal


    Full Text Available In this study the effect of inclusion of nano-metakaolin (NMK to ordinary Portland cement (OPC on the hydration characteristics and microstructure of hardened OPC–NMK pastes was studied. The OPC–NMK blends were prepared by the partial substitution of OPC by NMK (4, 6, 10 and 15 weight %. The fresh pastes were made using an initial water/solid (W/S ratio of 0.27 by weight and then hydrated for various time intervals. At the end of each hydration time, the hardened blended cement pastes were tested for compressive strength, free lime content, combined water content, X-ray diffraction (XRD analysis, differential scanning calorimetry (DSC and scanning electron microscopy (SEM. The compressive strength results revealed that the inclusion of nano-metakaolin into OPC improved the mechanical properties of NMK–OPC pastes during almost all ages of hydration, especially with the paste containing 10 wt% NMK. The compressive strength values obtained for OPC paste blended with 4% silica fume (SF and 6% NMK are comparable to those of the neat OPC paste. The DSC thermograms and XRD diffractograms obtained for some selected hardened pastes indicated the formation of amorphous calcium silicate hydrates, calcium sulfoaluminate hydrates, calcium aluminate hydrate and calcium hydroxide. SEM micrographs showed the formation of a dense microstructure for the hardened OPC–NMK and OPC–NMK-SF pastes as compared to the neat OPC paste after 90 days of hydration.

  14. Effect of Expansive Admixtures on the Shrinkage and Mechanical Properties of High-Performance Fiber-Reinforced Cement Composites

    Directory of Open Access Journals (Sweden)

    Won-Chang Choi


    Full Text Available High-performance fiber-reinforced cement composites (HPFRCCs are characterized by strain-hardening and multiple cracking during the inelastic deformation process, but they also develop high shrinkage strain. This study investigates the effects of replacing Portland cement with calcium sulfoaluminate-based expansive admixtures (CSA EXAs to compensate for the shrinkage and associated mechanical behavior of HPFRCCs. Two types of CSA EXA (CSA-K and CSA-J, each with a different chemical composition, are used in this study. Various replacement ratios (0%, 8%, 10%, 12%, and 14% by weight of cement of CSA EXA are considered for the design of HPFRCC mixtures reinforced with 1.5% polyethylene (PE fibers by volume. Mechanical properties, such as shrinkage compensation, compressive strength, flexural strength, and direct tensile strength, of the HPFRCC mixtures are examined. Also, crack width and development are investigated to determine the effects of the EXAs on the performance of the HPFRCC mixtures, and a performance index is used to quantify the performance of mixture. The results indicate that replacements of 10% CSA-K (Type 1 and 8% CSA-J (Type 2 considerably enhance the mechanical properties and reduce shrinkage of HPFRCCs.

  15. Relation between Portland cement carbonation, range of clinker burning and some expansive phenomena in the autoclave test

    Directory of Open Access Journals (Sweden)

    Ruiz de Cauna, A.


    Full Text Available Not availableEn este trabajo se estudia el doble pico que aparece en la región de altas temperaturas de las curvas derivatométricas, realizadas en atmósfera de vapor de agua, de los cementos portland anhidros e hidratados y en general el efecto de la carbonatación sobre los silicatos y aluminatos presentes en los cementos portland, especialmente sobre el perfil de las curvas derivatométricas de los cementos portland anhidros e hidratados. Se recogen y examinan los cambios experimentados en el doble pico al someter los cementos a la acción de diversos tratamientos y de agentes modificantes, tales como el tiempo, el CO2, la hidratación normal, las hidrataciones bajo agua a ebullición, en autoclave y en suspensión acuosa con agitación, la adición de puzolana y de fuertes proporciones de S04Ca. Se estudia y compara, asimismo, el comportamiento al análisis térmico bajo vapor de agua y al ensayo de autoclave de algunos clínkeres y cementos que presentan el doble pico en forma acusada y poco apreciable, respectivamente. De los resultados obtenidos se deducen conclusiones que explican los comportamientos experimentales observados. Las principales conclusiones se refieren a la interpretación de los picos que aparecen en las curvas derivatométricas o de velocidad de pérdida de peso de los cementos portland anhidros e hidratados, y a algunos aspectos de su carbonatación, a la probable existencia de un compuesto intermedio, consecuencia de la incompleta formación del silicato tricálcico y a la explicación de determinadas grandes expansiones producidas en el ensayo de autoclave.

  16. Development of lightweight aggregate concrete using local palm oil clinker industrial waste

    Energy Technology Data Exchange (ETDEWEB)

    Al-Mattarneh, H.M.A.; Muhammad, B.S.; Yin, W.K.; Hassan, A.H.; Hassan, H. [Tenaga National Univ., Kajang (Malaysia). Dept. of Civil Engineering


    Malaysia is one of the largest producers and manufacturers of palm oil products. Palm oil by-products can be recycled into palm oil clinker (POC). Palm-oil byproducts can be used in concrete, resulting in lower construction costs due to the reduction of dead load and the preservation of nature by eliminating the need to harvest natural aggregates from natural sources. This paper presented the results of an investigation into the mechanical properties of lightweight aggregate concrete made with palm oil clinker as an aggregate replacement material. Five concrete mixtures were prepared including one control mixture and four POC concrete. The paper discussed the materials and methods employed in the study. The paper also reported on tests that were undertaken in which POC was replaced to determine the influence of fine and coarse aggregate in fresh and hardened state concrete. In addition, the properties of POC concrete were evaluated and compared to control concrete by conducting a series of tests on compressive strength, slump and durability. Results were presented according to:workability and density; strength development; split tensile strength; flexural strength; and modulus of elasticity. It was concluded that the POC concrete had sufficient strength and adequate density to be accepted as structural lightweight concrete. 14 refs., 7 tabs., 2 figs.

  17. Effect of Coating Palm Oil Clinker Aggregate on the Engineering Properties of Normal Grade Concrete

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    Fuad Abutaha


    Full Text Available Palm oil clinker (POC is a waste material generated in large quantities from the palm oil industry. POC, when crushed, possesses the potential to serve as an aggregate for concrete production. Experimental investigation on the engineering properties of concrete incorporating POC as aggregate and filler material was carried out in this study. POC was partially and fully used to replace natural coarse aggregate. The volumetric replacements used were 0%, 20%, 40%, 60%, 80%, and 100%. POC, being highly porous, negatively affected the fresh and hardened concrete properties. Therefore, the particle-packing (PP method was adopted to measure the surface and inner voids of POC coarse aggregate in the mixtures at different substitution levels. In order to enhance the engineering properties of the POC concrete, palm oil clinker powder (POCP was used as a filler material to fill up and coat the surface voids of POC coarse, while the rest of the mix constituents were left as the same. Fresh and hardened properties of the POC concrete with and without coating were determined, and the results were compared with the control concrete. The results revealed that coating the surface voids of POC coarse with POCP significantly improved the engineering properties as well as the durability performance of the POC concrete. Furthermore, using POC as an aggregate and filler material may reduce the continuous exploitation of aggregates from primary sources. Also, this approach offers an environmental friendly solution to the ongoing waste problems associated with palm oil waste material.


    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins


    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems, including foamed and sodium silicate slurries. During this project quarter, a comparison study of the three cement systems examined the effect that cement drillout has on the three cement systems. Testing to determine the effect of pressure cycling on the shear bond properties of the cement systems was also conducted. This report discusses testing that was performed to analyze the alkali-silica reactivity of ULHS in cement slurries.

  19. Conformational rearrangements in the S6 domain and C-linker during gating in CNGA1 channels.

    NARCIS (Netherlands)

    Nair, A.V.; Nguyen, C.H.; Mazzolini, M.


    This work completes previous findings and, using cysteine scanning mutagenesis (CSM) and biochemical methods, provides detailed analysis of conformational changes of the S6 domain and C-linker during gating of CNGA1 channels. Specific residues between Phe375 and Val424 were mutated to a cysteine in

  20. Portland clinker production with carbonatite waste and tire-derived fuel: crystallochemistry of minor and trace elements

    Directory of Open Access Journals (Sweden)

    F. R. D. Andrade


    Full Text Available This paper presents results on the composition of Portland clinkers produced with non-conventional raw-materials and fuels, focusing on the distribution of selected trace elements. Clinkers produced with three different fuel compositions were sampled in an industrial plant, where all other parameters were kept unchanged. The fuels have chemical fingerprints, which are sulfur for petroleum coke and zinc for TDF (tire-derived fuel. Presence of carbonatite in the raw materials is indicated by high amounts of strontium and phosphorous. Electron microprobe data was used to determine occupation of structural site of both C3S and C2S, and the distribution of trace elements among clinker phases. Phosphorous occurs in similar proportions in C3S and C2S; while considering its modal abundance, C3S is its main reservoir in the clinker. Sulfur is preferentially partitioned toward C2S compared to C3S. Strontium substitutes for Ca2+ mainly in C2S and in non-silicatic phases, compared to C3S.

  1. High-volume natural volcanic pozzolan and limestone powder as partial replacements for portland cement in self-compacting and sustainable concrete

    KAUST Repository

    Celik, Kemal


    A laboratory study demonstrates that high volume, 45% by mass replacement of portland cement (OPC) with 30% finely-ground basaltic ash from Saudi Arabia (NP) and 15% limestone powder (LS) produces concrete with good workability, high 28-day compressive strength (39 MPa), excellent one year strength (57 MPa), and very high resistance to chloride penetration. Conventional OPC is produced by intergrinding 95% portland clinker and 5% gypsum, and its clinker factor (CF) thus equals 0.95. With 30% NP and 15% LS portland clinker replacement, the CF of the blended ternary PC equals 0.52 so that 48% CO2 emissions could be avoided, while enhancing strength development and durability in the resulting self-compacting concrete (SCC). Petrographic and scanning electron microscopy (SEM) investigations of the crushed NP and finely-ground NP in the concretes provide new insights into the heterogeneous fine-scale cementitious hydration products associated with basaltic ash-portland cement reactions. © 2013 Published by Elsevier Ltd.

  2. Basalt mine-tailings as raw-materials for Portland clinker Rejeitos da mineração de basalto como matérias-primas para clínquer Portland

    Directory of Open Access Journals (Sweden)

    F. R. D Andrade


    Full Text Available Large volumes of waste materials are produced by crushing of basaltic rocks for aggregate production, which is widely used in regions that lack rocks of granitic or gneissic composition. Two types of waste materials are produced (a quarry fines, which are in part used as fine aggregates in concrete and (b vesicular basalt, a porous variety of basalt that is useless as aggregate. This paper presents a procedure to use basaltic mine-tailings as raw-mixtures for Portland cement by adjusting the proportion of the other raw-materials (limestone, clay, iron ore. It is demonstrated that there is no need for additional fluxes to the basalt-bearing raw-mixtures, since the setting of the chemical parameters is enough to guarantee clinker formation. Two series of experimental clinkers were synthesized with raw-mixtures containing residues from a basalt quarry that produces aggregates for concrete. Experimental clinkers were produced from raw-mixtures with similar lime saturation factors, silica and alumina modules, which were set by adjusting the proportions of limestone, clay and iron ore to the varying proportions of basaltic materials added to them. One series of clinkers was made with basalt quarry fines, which are in part used as fine aggregate, but also accumulate as mine-tailings. Other series was made using vesicular (porous basalt, a variety not resistant enough to be used as aggregate. It is demonstrated that the basaltic composition is fully compatible with clinker production, and no addition of fluxes or other additions is required. Composition of the raw-mixtures was checked by chemical analysis. Quantitative phase analysis of the clinkers was made by optical microscopy point counting, together with qualitative X-ray diffraction. All mixtures produced clinkers with acceptable proportions of major and minor crystalline phases, inside the range of common industrial Portland clinkers.Duas séries de clínqueres experimentais foram sintetizadas

  3. Composition of iron ores from Mongolian western region and its applicability for cement production

    Directory of Open Access Journals (Sweden)

    B Tserenkhand


    Full Text Available In this research were studied the chemical and mineral compositions of some iron ores in Mongolian the western region. Also the study investigated the effect of calcium fluoride on decomposition temperatures of calcite in the raw mix for obtaining cement clinker. The chemical investigation result showed that iron oxide (Fe2O3 content in the western Mongolian iron ores represents in Uvgondatsan (Khovd – 87.23%, Suul Khar (Khovd – 85.00% and Kharganat (Uvs – 89.29%, respectively. Iron ores of Kharganat and Uvgundatsan are mostly contained magnetite (Fe3O4 while iron ore of Suul Khar is mostly contained hematite (Fe2O3. The decomposition temperature of calcite (CaCO3 was reduced by 5°C, 10°C, and 15°C when calcium fluoride (CaF2 in the raw mix for obtaining cement clinker that consists of Shokhoit limestone, Shal clay and Kharganat iron ore was added up 0.5%, 1.0% and 1.5%. DOI: Mongolian Journal of Chemistry 14 (40, 2013, p75-79

  4. Interaction of ordinary Portland cement and Opalinus Clay: Dual porosity modelling compared to experimental data (United States)

    Jenni, A.; Gimmi, T.; Alt-Epping, P.; Mäder, U.; Cloet, V.


    Interactions between concrete and clays are driven by the strong chemical gradients in pore water and involve mineral reactions in both materials. In the context of a radioactive waste repository, these reactions may influence safety-relevant clay properties such as swelling pressure, permeability or radionuclide retention. Interfaces between ordinary Portland cement and Opalinus Clay show weaker, but more extensive chemical disturbance compared to a contact between low-pH cement and Opalinus Clay. As a consequence of chemical reactions porosity changes occur at cement-clay interfaces. These changes are stronger and may lead to complete pore clogging in the case of low-pH cements. The prediction of pore clogging by reactive transport simulations is very sensitive to the magnitude of diffusive solute fluxes, cement clinker chemistry, and phase reaction kinetics. For instance, the consideration of anion-depleted porosity in clays substantially influences overall diffusion and pore clogging at interfaces. A new concept of dual porosity modelling approximating Donnan equilibrium is developed and applied to an ordinary Portland cement - Opalinus Clay interface. The model predictions are compared with data from the cement-clay interaction (CI) field experiment in the Mt Terri underground rock laboratory (Switzerland), which represent 5 y of interaction. The main observations such as the decalcification of the cement at the interface, the Mg enrichment in the clay detached from the interface, and the S enrichment in the cement detached from the interface, are qualitatively predicted by the new model approach. The model results reveal multiple coupled processes that create the observed features. The quantitative agreement of modelled and measured data can be improved if uncertainties of key input parameters (tortuosities, reaction kinetics, especially of clay minerals) can be reduced.

  5. Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry

    Energy Technology Data Exchange (ETDEWEB)



    The Indian cement industry is one of the most efficient in the world. Its efforts to reduce its carbon footprint by adopting the best available technologies and environmental practices are reflected in the achievement of reducing total CO2 emissions to an industrial average of 0.719 tCO2/t cement in 2010 from a substantially higher level of 1.12 tCO2/t cement in 1996. However, because the manufacturing process relies on the burning of limestone, it still produced 137 MtCO2 in 2010 – approximately 7% of India’s total man-made CO2 emissions. Yet opportunity for improvement exists, particularly in relation to five key levers that can contribute to emissions reductions: alternative fuel and raw materials; energy efficiency; clinker substitution; waste heat recovery and newer technologies. This roadmap sets out one pathway by which the Indian cement industry can reach its targets to improve energy efficiency and reduce CO2 emissions by 2050, thereby laying the foundation for low-carbon growth in the years beyond. The Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry builds on the global IEA technology roadmap for the cement sector developed by the IEA and the World Business Council for Sustainable Development’s Cement Sustainability Initiative. It outlines a possible transition path for the Indian cement industry to reduce its direct CO2 emissions intensity to 0.35 tCO2/t cement and support the global goal of halving CO2 emissions by 2050.

  6. Interaction between pollutants produced in sewage sludge combustion and cement raw material. (United States)

    Gálvez, Araceli; Conesa, Juan A; Martín-Gullón, Ignacio; Font, Rafael


    Nowadays the use of waste as secondary fuel in clinker kilns is an extensive practice, but the interaction between cement raw material (CRM) and the combustion gases of the fuels has not been extensively studied. Because of that, in this work the effect of the interaction of exhaust from the combustion of sewage sludge and CRM has been studied in a laboratory furnace. The experiments were performed at 300 degrees C, close to the temperature at the cyclones in a cement industry. The behavior of volatile compounds, polycyclic aromatic compounds (PAH) and polychloro dibenzo-p-dioxin and polychloro dibenzofurans (PCCD/F) were analysed in the presence or absence of CRM. The results obtained show that the presence of CRM at the outlet of the combustion gases is beneficial for the decrease of pollutant emissions.

  7. Review: Circulation of Inorganic Elements in Combustion of Alternative Fuels in Cement Plants

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Jappe Frandsen, Flemming


    Cement production is an energy-intensive process, which traditionally has been dependent on fossil fuels. However, the use of alternative fuels, i.e., selected waste, biomass, and byproducts with recoverable calorific value, is constantly increasing. Combustion of these fuels is more challenging...... the internal circulation of S, Cl, Na, and K. Compounds containing these elements, such as alkali salts, evaporate when exposed to high temperatures and subsequently condense in colder parts of the plant. The transformation of the volatile inorganic species at different locations in the cement plant...... is important, because a high internal circulation affects the process stability and operation through formation of buildups and blockages, ring formation, and shell corrosion, resulting in reduced clinker production, higher heat consumption, and kiln or plant stops. The present review describes the internal...

  8. Lightweight Concrete Using Oil Palm Boiler Clinker (OPBC – A Review

    Directory of Open Access Journals (Sweden)

    Hartono Herry


    Full Text Available Lightweight concrete can be effectively produced by replacing normal aggregates (60% to 75% of concrete volume with a lighter alternative. With depleting natural resources, utilising waste materials, such as oil palm boiler clinker (OPBC, in concrete for structural use is one way to mitigate environmental concerns raised by the construction industry. This paper presents a review of the mechanical properties, structural behaviour and performance of OPBC concrete. Lightweight concrete using OPBC can be designed to achieve different compressive strengths with different mixes. The different OPBC concrete mixes result in different densities and workability. The degree of content and the type of OPBC substitutes used affect the flexural strength and 28-day splitting tensile strength of OPBC concrete. A different effect was observed in the modulus of elasticity as the drying shrinkage and water absorption of OPBC concrete are also impacted. This review study also compares the structural performance of OPBC concrete to that of conventional concrete.


    Directory of Open Access Journals (Sweden)



    Full Text Available La valorisation des laitiers de haut fourneau d'El Hadjar, dans le domaine de la construction, est un travail qui vise d'une part la sauvegarde de l'environnement et la lutte contre les nuisances qui en résultent, et d'autre part, l'utilisation rationnelle et économique des matériaux locaux. L'emploi en cimenterie de ce laitier granulé comme ajout au ciment Portland ou dans la fabrication d'un liant exempt de clinker, constitue des débouchés importants pour ce produit [1].                  L'objectif de cet article est la caractérisation du laitier granulé d'El Hadjar par différentes techniques, telles que l'analyse chimique, la diffraction des rayons X, l'analyse thermique différentielle, la spectrométrie infrarouge à transformée de Fourrier et la conductimétrie. Ces méthodes permettent d'appréhender de diverses manières, la structure vitreuse et d'en extraire des indices sur la réactivité hydraulique du laitier. Des essais mécaniques ont été effectués sur des éprouvettes prismatiques de 4 x 4 x 16 cm3  de mortier normalisé selon une composition retenue avec du clinker comme activant, en faisant varier le degré de finesse du laitier.

  10. Investigating the Influence of Waste Basalt Powder on Selected Properties of Cement Paste and Mortar (United States)

    Dobiszewska, Magdalena; Beycioğlu, Ahmet


    Concrete is the most widely used man-made construction material in civil engineering applications. The consumption of cement and thus concrete, increases day by day along with the growth of urbanization and industrialization and due to new developments in construction technologies, population growing, increasing of living standard. Concrete production consumes much energy and large amounts of natural resources. It causes environmental, energy and economic losses. The most important material in concrete production is cement. Cement industry contributes to production of about 7% of all CO2 generated in the world. Every ton of cement production releases nearly one ton of CO2 to atmosphere. Thus the concrete and cement industry changes the environment appearance and influences it very much. Therefore, it has become very important for construction industry to focus on minimizing the environmental impact, reducing energy consumption and limiting CO2 emission. The need to meet these challenges has spurred an interest in the development of a blended Portland cement in which the amount of clinker is reduced and partially replaced with mineral additives – supplementary cementitious materials (SCMs). Many researchers have studied the possibility of using another mineral powder in mortar and concrete production. The addition of marble dust, basalt powder, granite or limestone powder positively affects some properties of cement mortar and concrete. This paper presents an experimental study on the properties of cement paste and mortar containing basalt powder. The basalt powder is a waste emerged from the preparation of aggregate used in asphalt mixture production. Previous studies have shown that analysed waste used as a fine aggregate replacement, has a beneficial effect on some properties of mortar and concrete, i.e. compressive strength, flexural strength and freeze resistance also. The present study shows the results of the research concerning the modification of cement

  11. Asphalt cement poisoning (United States)

    ... petroleum material that hardens when it cools. Asphalt cement poisoning occurs when someone swallows asphalt. If hot ... found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for other purposes.

  12. Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)


    Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer

  13. The Combined Effect of the Initial Cure and the Type of Cement on the Natural Carbonation, the Portlandite Content, and Nonevaporable Water in Blended Cement

    Directory of Open Access Journals (Sweden)

    Saida Boualleg


    Full Text Available The aim of this work is to better understand the physical and chemical phenomena involved in hydrated mix (clinker + addition during the natural carbonation process, to characterize cement with supplementary cementitious materials (SCMs under various curing environment. The prepared cement pastes were characterized by thermogravimetric analysis. The results showed a considerable influence of the environment on the properties of mortars and cement and a perfect correlation between compressive strength, natural carbonation, nonevaporable water, and portlandite content. It was observed that the reduction of the curing period makes the mortars more sensitive. The kinetics of process was evaluated from Ca(OH2 content and nonevaporable water contained in mortars. These two parameters reflect the hydration progress of the water/cement ratio studied. The weight loss due to Ca(OH2 decomposition, calculated by DTA/TG analysis, shows the effect of the pozzolanic reaction and the natural carbonation. The supplementary cementitious materials (SCMs play a considerable role in the slowing down of the aggression environment.

  14. Production of densely sintered periclase clinker from the product of the chemical beneficiation of caustic magnesite dust

    Energy Technology Data Exchange (ETDEWEB)

    Simonov, K.V.


    A dense clinker with a concentration of 99% MgO has been obtained from the product of the chemical beneficiation of caustic magnesite dust cleaned out from the waste gas of rotary furnaces during the firing of magnesite. The production process includes the calcination of the product of chemical beneficiation (Mg(OH)/sub 2/), the hot dry briquetting of the MgO without binder, and firing of the hot briquette with comparatively low pressing pressure and firing temperature.

  15. CHH Cement Composite (United States)

    Cwirzen, A.; Habermehl-Cwirzen, K.; Nasibulina, L. I.; Shandakov, S. D.; Nasibulin, A. G.; Kauppinen, E. I.; Mudimela, P. R.; Penttala, V.

    The compressive strength and electrical resistivity for hardened pastes produced from nanomodified Portland SR cement (CHH- Carbon Hedge Hog cement) were studied. The nanomodification included growing of carbon nanotubes (CNTs) and carbon nanofibers (CNFs) on the cement particles. Pastes having water to binder ratio of 0.5 were produced. The obtained hardened material was characterized by increased compressive strength in comparison with the reference specimens made from pristine SR cement, which was attributed to reinforcing action of the CNTs and CNFs. The electrical resistivity of CHH composite was lower by one order of magnitude in comparison with reference Portland cement paste.


    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins


    The objective of this project is to develop an improved ultra-lightweight cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary of Halliburton Energy Services (HES) and BJ Services historical performance data for lightweight cement applications. These data are analyzed and compared to ULHS cement and foamed cement performances. Similar data is expected from Schlumberger, and an analysis of this data will be completed in the following phases of the project. Quality control testing of materials used to formulate ULHS cements in the laboratory was completed to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS and foamed cement. This protocol is presented and discussed. Results of further testing of ULHS cements are presented along with an analysis to establish cement performance design criteria to be used during the remainder of the project. Finally, a list of relevant literature on lightweight cement performance is compiled for review during the next quarter.

  17. Investigation of the hydration and bioactivity of radiopacified tricalcium silicate cement, Biodentine and MTA Angelus. (United States)

    Camilleri, Josette; Sorrentino, François; Damidot, Denis


    Novel root-end filling materials are composed of tricalcium silicate (TCS) and radiopacifier as opposed to the traditional mineral trioxide aggregate (MTA) which is made up of clinker derived from Portland cement and bismuth oxide. The aim of this research was to characterize and investigate the hydration of a tricalcium silicate-based proprietary brand cement (Biodentine™) and a laboratory manufactured cement made with a mixture of tricalcium silicate and zirconium oxide (TCS-20-Z) and compare their properties to MTA Angelus™. The materials investigated included a cement containing 80% of TCS and 20% zirconium oxide (TCS-20-Z), Biodentine™ and MTA Angelus™. The specific surface area and the particle size distribution of the un-hydrated cements and zirconium oxide were investigated using a gas adsorption method and scanning electron microscopy. Un-hydrated cements and set materials were tested for mineralogy and microstructure, assessment of bioactivity and hydration. Scanning electron microscopy, X-ray energy dispersive analysis, X-ray fluorescence spectroscopy, X-ray diffraction, Rietveld refined X-ray diffraction and calorimetry were employed. The radiopacity of the materials was investigated using ISO 6876 methods. The un-hydrated cements were composed of tricalcium silicate and a radiopacifier phase; zirconium oxide for both Biodentine™ and TCS-20-Z whereas bismuth oxide for MTA Angelus™. In addition Biodentine™ contained calcium carbonate particles and MTA Angelus™ exhibited the presence of dicalcium silicate, tricalcium aluminate, calcium, aluminum and silicon oxides. TCS and MTA Angelus™ exhibited similar specific surface area while Biodentine™ had a greater specific surface area. The cements hydrated and produced some hydrates located either as reaction rim around the tricalcium silicate grain or in between the grains at the expense of volume containing the water initially present in the mixture. The rate of reaction of tricalcium

  18. Cement for Oil Well Cementing Operations in Ghana

    African Journals Online (AJOL)


    with Imported Class 'G' Cement for Oil Well Cementing Operations in Ghana”, Ghana Mining Journal, Vol. ... to compare the physical properties of locally manufactured cement in Ghana with the class G cement. 2 Materials and Methods. 2.1 Materials. Three brands of .... Rheology of cement slurries is of great importance.


    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins


    The objective of this project is to develop an improved ultra-lightweigh cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems, Task 2: Review Russian Ultra-Lightweight Cement Literature, and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary surface pipe and intermediate casing cementing conditions historically encountered in the US and establishment of average design conditions for ULHS cements. Russian literature concerning development and use of ultra-lightweight cements employing either nitrogen or ULHS was reviewed, and a summary is presented. Quality control testing of materials used to formulate ULHS cements in the laboratory was conducted to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS. This protocol is presented and discussed. finally, results of initial testing of ULHS cements is presented along with analysis to establish cement performance design criteria to be used during the remainder of the project.

  20. Perspectives and limits for cement kilns as a destination for RDF. (United States)

    Genon, G; Brizio, E


    RDF, the high calorific value fraction of MSW obtained by conventional separation systems, can be employed in technological plants (mainly cement kilns) in order to obtain a useful energy recovery. It is interesting and important to evaluate this possibility within the general framework of waste-to-energy solutions. The solution must be assessed on the basis of different aspects, namely: technological features and clinker characteristics; local atmospheric pollution; the effects of RDF used in cement kilns on the generation of greenhouse gases; the economics of conventional solid fuels substitution and planning perspectives, from the point of view of the destination of RDF and optimal cement kiln policy. The different experiences of this issue throughout Europe are reviewed, and some applications within Italy are also been considered. The main findings of the study are that the use of RDF in cement kilns instead of coal or coke offers environmental benefits in terms of greenhouse gases, while the formation of conventional gaseous pollutants is not a critical aspect. Indeed, the generation of nitrogen oxides can probably be lower because of lower flame temperatures or lower air excess. The presence of chlorinated micro-pollutants is not influenced by the presence of RDF in fuel, whereas depending on the quality of the RDF, some problems could arise compared to the substituted fuel as far as heavy metals are concerned, chiefly the more volatile ones.

  1. Assessment of the natural radioactivity and radiological hazards in Turkish cement and its raw materials. (United States)

    Turhan, S


    The natural radioactivity due to presence of (226)Ra, (232)Th and (40)K radionuclides in raw materials, intermediate products (clinker) and end products (22 different cement types) was measured using a gamma-ray spectrometry with HPGe detector. The specific radioactivity of (226)Ra, (232)Th and (40)K in the analyzed cement samples ranged from 12.5+/-0.3 to 162.5+/-1.7Bqkg(-1) with a mean of 40.5+/-26.7Bqkg(-1), 6.7+/-0.3 to 124.9+/-2.5Bqkg(-1) with a mean of 26.1+/-18.9Bqkg(-1) and 64.4+/-2.3 to 679.3+/-18.2Bqkg(-1) with a mean of 267.1+/-102.4Bqkg(-1), respectively. The radium equivalent activity (Ra(eq)), the gamma-index, the emanation coefficient, the (222)Rn mass exhalation rate and the indoor absorbed dose rate were estimated for the radiation hazard of the natural radioactivity in all samples. The calculated Ra(eq) values of cement samples (37.2+/-8.7-331.1+/-15.5Bqkg(-1) with a mean of 98.3+/-53.8) are lower than the limit of 370Bqkg(-1) set for building materials. The Ra(eq) values were compared with the corresponding values for cement of different countries. The mean indoor absorbed dose rate is slightly higher than the population-weighted average of 84nGyh(-1).

  2. Rheological study of self-compacting mortars based on ternary cements

    Directory of Open Access Journals (Sweden)

    Elhadja Dada


    Full Text Available Self-compacting concrete (SCC is able to provide the ability to be easily implemented without vibration and to achieve spectacular structures, by its high fluidity and its rheological stability. By against its formulation requires a large volume of cement, which is necessary to allow its flow. The current environmental considerations lead to reduce the production of clinker however, it is essential to use cementitious additions to replace cement, because of their high availability and their moderate price. Furthermore, their use contributes in a simple and economical way to solve the problems related to the environment. The objective of our work is to study the effects of the incorporation of mineral additions such as: blast furnace slag of El-Hadjar (BFS, and marble powder (MP on the rheological parameters of selfcompacting mortars developed in different combinations in ternary system with a substitution rate ranging from 20% to 60%. According to this study, it been found that the substitution of cement by blast furnace slag and marble powder has negatively affected the rheological behavior of the mixtures. In addition, a considerable decrease in the rheological parameters has been achieved with a substitution rate of 20% of slag and 30% of marble powder. As well as an improvement of workability has been proven to self-compacting mortars and this is due to the increase of ternary cement replacement rate by marble powder from 20% to 30%.

  3. Leachable characteristics of arsenical borogypsum wastes and their potential use in cement production. (United States)

    Alp, Ibrahim; Deveci, Haci; Süngün, Y Halil; Yazici, Ersin Y; Savaş, Mehmet; Demirci, Songül


    In this study; the potential use of arsenical borogypsum wastes (ABW) as a set retarder in cement industry was investigated. The comparative performances of arsenical borogypsum wastes (ABW) and natural gypsum samples (NG1 and NG2) at different proportions in the range of 3-8 wt % were tested based on compressive strength over 1, 2, 7, and 28 days and setting times. The use of ABW was observed to lead to a somewhat slower rate of development of strength of the mortar samples than those of NG1 and NG2 during the curing period of 7 days. This is the indication of the effectiveness of ABW as a set retarder. The 28-day compressive strength of mortars tended to decrease with the addition or increasing the proportion of ABW, beyond 5 wt % in particular. The data for setting times of the cement products confirmed set retarding characteristics of ABW with an initial setting time of 90-120 min at 3-5 wt % dosage, which conforms to the desired setting time of > or = 60 min for CEM I (42.5 N) type cement (TS EN 197-1). Leachability tests (TCLP and SPLP) have also shown that ABW can be classified as a nonhazardous waste; but it can readily release metals such as As and Mn, in particular, whereas the mortar samples containing ABW-cement clinker present no environmental concern with its remarkably reduced leachability.

  4. Use of waste gypsum to replace natural gypsum as set retarders in portland cement. (United States)

    Chandara, Chea; Azizli, Khairun Azizi Mohd; Ahmad, Zainal Arifin; Sakai, Etsuo


    The present study is focused on clarifying the influence of waste gypsum (WG) in replacing natural gypsum (NG) in the production of ordinary Portland cement (OPC). WG taken from slip casting moulds in a ceramic factory was formed from the hydration of plaster of paris. Clinker and 3-5wt% of WG was ground in a laboratory ball mill to produce cement waste gypsum (CMWG). The same procedure was repeated with NG to substitute WG to prepare cement natural gypsum (CMNG). The properties of NG and WG were investigated via X-ray Diffraction (XRD), X-ray fluorescence (XRF) and differential scanning calorimetry (DSC)/thermogravimetric (TG) to evaluate the properties of CMNG and CMWG. The mechanical properties of cement were tested in terms of setting time, flexural and compressive strength. The XRD result of NG revealed the presence of dihydrate while WG contained dihydrate and hemihydrate. The content of dihydrate and hemihydrates were obtained via DSC/TG, and the results showed that WG and NG contained 12.45% and 1.61% of hemihydrate, respectively. Furthermore, CMWG was found to set faster than CMNG, an average of 15.29% and 13.67% faster for the initial and final setting times, respectively. This was due to the presence of hemihydrate in WG. However, the values obtained for flexural and compressive strength were relatively the same for CMNG and CMWG. Therefore, this result provides evidence that WG can be used as an alternative material to NG in the production of OPC.

  5. Assessment of Energy Performance and Emission Control Using Alternative Fuels in Cement Industry through a Process Model

    Directory of Open Access Journals (Sweden)

    Azad Rahman


    Full Text Available Cement manufacturing is one of the most energy intensive processes and is accountable for substantial pollutant emissions. Increasing energy costs compel stakeholders and researchers to search for alternative options to improve energy performance and reduce CO2 emissions. Alternative fuels offer a realistic solution towards the reduction of the usage of fossil fuels and the mitigation of pollutant emissions. This paper developed a process model of a precalciner kiln system in the cement industry using Aspen Plus software to simulate the effect of five alternative fuels on pollutant emissions and energy performance. The alternatives fuels used were tyre, municipal solid waste (MSW, meat and bone meal (MBM, plastic waste and sugarcane bagasse. The model was developed on the basis of energy and mass balance of the system and was validated against data from a reference cement plant. This study also investigated the effect of these alternative fuels on the quality of the clinker. The results indicated that up to a 4.4% reduction in CO2 emissions and up to a 6.4% reduction in thermal energy requirement could be achieved using these alternative fuels with 20% mix in coal. It was also found that the alternative fuels had minimum influence on the clinker quality except in the case of MSW. Overall, MBM was found to be a better option as it is capable on reducing energy requirement and CO2 emissions more than others. The outcomes of the study offer better understanding of the effects of solid alternative fuels to achieve higher energy performance and on mitigating pollutant emissions in cement industry.

  6. Farklı Puzolanik Katkıların Çimento Harçlarının Mekanik Özelikleri Üzerine Etkisi = The Effect of Different Puzzolanic Additives on Mechanical Properties of Cement Mortars

    Directory of Open Access Journals (Sweden)

    H. Aygül YEPREM


    Full Text Available In this study, cement mortar samples containing fly ash obtained from Soma Power Plant, two different types of natural pozzolan supplied from Yenişehir and Bilecik and silica fume from Antalya Ferrocrom Industry partial replacement of cement clinker. The strength of the mortars prepared by these mixtures were investigated. The mixtures were prepared by using 10% fly ash and 5% silica fume and the trass contents varied as 30%, 35%, and 40%. Chemical analyses of these mixtures were carried out and Blaine specific surface area values were measured. In performed tests, the highest strength values were noticed in mortars containing natural puzzolan from Bilecik which has high fineness.

  7. Carbon nanotubes cement composites


    Simone Musso; Jean-Marc Tulliani; Giuseppe Ferro


    The present paper reviews the current state of the art of carbon nanotubes cement-based composites and the possible applications. The influence of carbon nanotubes additions onto cement paste mechanical and electrical properties are discussed in detail. Though promising, several challenges have still to be solved before the introduction of these new materials into the public sphere through civil infrastructures.


    Directory of Open Access Journals (Sweden)



    Full Text Available The influence of CaO and P2O5 upon the reactivity of cement raw meal was investigated in this paper. Ash of bone meal containing Ca3(PO42 - 3CaO·P2O5 was used as the source of P2O5. Two series of samples with different content of the ash of bone meal were prepared. In the first series, the ash of bone was added into cement raw meal. The second series of samples were prepared by considering ash as one of CaO sources. Therefore, the total content of CaO in cement raw meal was kept constant, while the amount of P2O5 increased. These different series of samples were investigated by analyzing free lime content in the clinkers. The XRD analysis and Electron Micro Probe Analyzer analysis of the clinkers were also carried out. Two parameters were used to characterize the reactivity of cement raw meal: content of free lime and Burnability Index (BI calculated from free lime content in both series of samples burnt at 1350 ºC, 1400 ºC, 1450 ºC and 1500 ºC. According to the first parameter, P2O5 content that drastically makes worse the reactivity of cement raw meal was found at 1.11 wt.% in the first series, while this limit has reached 1.52 wt.% in the second one. According to the BI, the limit of P2O5 was found at 1.42 wt. % in the first series and 1, 61 wt.% in the second one. Furthermore, EPMA has demonstrated the presence of P2O5 in both calcium silicate phases forming thus solid solutions.


    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins


    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems: foamed and sodium silicate slurries. Comparison studies of the three cement systems examined several properties: tensile strength, Young's modulus, water permeability, and shear bond. Testing was also done to determine the effect that temperature cycling has on the shear bond properties of the cement systems. In addition, analysis was carried out to examine alkali silica reactivity of slurries containing ULHS. Data is also presented from a study investigating the effects of mixing and pump circulation on breakage of ULHS. Information is also presented about the field application of ULHS in cementing a 7-in. intermediate casing in south Texas.

  10. Energy efficiency and carbon dioxide emissions reduction opportunities in the U.S. cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Martin, Nathan; Worrell, Ernst; Price, Lynn


    This paper reports on an in-depth analysis of the U.S. cement industry, identifying cost-effective energy efficiency measures and potentials. The authors assess this industry at the aggregate level (Standard Industrial Classification 324), which includes establishments engaged in manufacturing hydraulic cements, including Portland, natural, masonry, and pozzolana when reviewing industry trends and when making international comparisons. Coal and coke are currently the primary fuels for the sector, supplanting the dominance of natural gas in the 1970s. Between 1970 and 1997, primary physical energy intensity for cement production (SIC 324) dropped 30%,from 7.9 GJ/t to 5.6 GJ/t, while carbon dioxide intensity due to fuel consumption (carbon dioxide emissions expressed in tons of carbon per ton cement) dropped 25%, from 0.16 tC/ton to 0.12 tC/ton. Carbon dioxide intensity due to fuel consumption and clinker calcination dropped 17%, from 0.29 tC/ton to 0.24 tC/ton. They examined 30 energy efficient technologies and measures and estimated energy savings, carbon dioxide savings, investment costs, and operation and maintenance costs for each of the measures. They constructed an energy conservation supply curve for U.S. cement industry which found a total cost-effective reduction of 0.6 GJ/ton of cement consisting of measures having a simple payback period of 3 years or less. This is equivalent to potential energy savings of 11% of 1994 energy use for cement making and a savings of 5% of total 1994 carbon dioxide emissions by the U.S. cement industry. Assuming the increased production of blended cement in the U.S., as is common in many parts of the world, the technical potential for energy efficiency improvement would not change considerably. However, the cost-effective potential, would increase to 1.1 GJ/ton cement or 18% of total energy use, and carbon dioxide emissions would be reduced by 16%.

  11. Characterization and utilization of cement kiln dusts (CKDs) as partial replacements of Portland cement (United States)

    Khanna, Om Shervan

    mineralogical phases within CKDs. It was found that CKDs can contain significant amounts of amorphous material (>30%) and clinker compounds (>20%) and small amounts of slag and/or flyash (20%). The blends with the two CKDs from preheater/precalciner plants had higher paste water demand, lower mortar flows, and higher heat generation during initial hydrolysis in comparison to all other CKD-PC blends and control cements. The hardened properties of CKD as a partial substitute of PC appear to be governed by the sulfate content of the CKD-PC blend (the form of the CKD sulfate is not significant). According to analysis of the ASTM expansion in limewater test results, the CKD-PC blend sulfate content should be less than ˜0.40% above the optimum sulfate content of the PC. It was also found that the sulfate contribution of CKD behaves similar to gypsum. Therefore, CKD-PC blends could be optimized for sulfate content by using CKD as a partial substitute of gypsum during the grinding process to control the early hydration of C3A. The wet and long-dry kiln CKDs contain significant amounts of calcium carbonate (>20%) which could also be used as partial replacement of limestone filler in PC.

  12. Effect of the cement type on compatibility with carboxylate superplasticisers

    Directory of Open Access Journals (Sweden)

    Bundyra-Oracz, G.


    Full Text Available An empirical study was conducted to gain a fuller understanding of the interactions taking place in cementsuperplasticiser systems. To this end, two clinkers of known chemical and phase composition were prepared in this study to gain insight into such interactions. One contained no tricalcium aluminate (C1, while the other had a 9% C3A content (C2. These clinkers were ground to approximately 340 m2/kg and blended with gypsum only or gypsum and Klein compound (3CaO·3Al2O3·CaSO4 (1, 2. Sufficient compound was added to C1 to ensure the formation of about the same amount of ettringite after 0.5 and 1 h of hydration as found in cement C2 + gypsum. The admixture used was a carboxylate superplasticiser. Rheology measurements showed that while paste yield stress was correlated to ettringite formation, no such simple relationship was observed for plastic viscosity. Plastic viscosity depended on the total hydrates formed, i.e., not only as ettringite but also as C-S-H gel. The findings revealed that in clinkers with very low sulfate and potassium contents, the rheology of carboxylate-containing cement paste is primarily controlled by ettringite formation.

    En el presente trabajo se ha realizado un estudio empírico con el objetivo de profundizar en el conocimiento de las interacciones del sistema cemento-superplastificante. Con este fin, se prepararon dos clínkeres con una composición química y de fases conocida: el primero (C1 sin aluminato tricálcico y el segundo (C2 con un contenido en C3A del 9%. Ambos se molieron hasta obtener una superficie específica aproximada de 340 m2/kg y se emplearon con dos adiciones: yeso y el compuesto de Klein (3CaO·3Al2O3·CaSO4 (1, 2. Se añadió la cantidad necesaria del compuesto de Klein a C1 para garantizar la formación, tras 0,5 y 1ª h. de hidratación, de aproximadamente la misma cantidad de etringita en dicho

  13. The HCN4 channel mutation D553N associated with bradycardia has a C-linker mediated gating defect. (United States)

    Netter, Michael F; Zuzarte, Marylou; Schlichthörl, Günter; Klöcker, Nikolaj; Decher, Niels


    The D553N mutation located in the C-linker of the cardiac pacemaker channel HCN4 is thought to cause sino-atrial dysfunction via a pronounced dominant-negative trafficking defect. Since HCN4 mutations usually have a minor defect in channel gating, it was our aim to further characterize the disease causing mechanism of D553N. Fluorescence microscopy, FACS, TEVC and patch-clamp recordings were performed to characterize D553N. Surprisingly, we found that D553N channels reach the plasma membrane and have no apparent trafficking defect. Co-expression of D553N with HCN4 also revealed no dominant-negative effect on wild-type channels. Consistent with the normal cell surface expression of D553N, it was possible to extensively characterize D553N mutants in Xenopus oocytes and mammalian cells. D553N channels generate currents with reduced amplitude, while the kinetics of activation and deactivation are not altered. While the regulation of D553N by tyrosine kinases is normal, we observed a change in the cAMP regulation which however cannot account for the strong loss-of-function of the mutant. The pronounced current reduction and the regular surface expression indicate a major gating defect of the C-linker gate. We hypothesize that the D553N mutation stabilizes a previously reported salt bridge important for the gating of the channel. Copyright © 2012 S. Karger AG, Basel.

  14. Removal of heavy metals from acid mine drainage (AMD) using coal fly ash, natural clinker and synthetic zeolites. (United States)

    Ríos, C A; Williams, C D; Roberts, C L


    Acid mine drainage (AMD) is a widespread environmental problem associated with both working and abandoned mining operations, resulting from the microbial oxidation of pyrite in presence of water and air, affording an acidic solution that contains toxic metal ions. The generation of AMD and release of dissolved heavy metals is an important concern facing the mining industry. The present study aimed at evaluating the use of low-cost sorbents like coal fly ash, natural clinker and synthetic zeolites to clean-up AMD generated at the Parys Mountain copper-lead-zinc deposit, Anglesey (North Wales), and to remove heavy metals and ammonium from AMD. pH played a very important role in the sorption/removal of the contaminants and a higher adsorbent ratio in the treatment of AMD promoted the increase of the pH, particularly using natural clinker-based faujasite (7.70-9.43) and the reduction of metal concentration. Na-phillipsite showed a lower efficiency as compared to that of faujasite. Selectivity of faujasite for metal removal was, in decreasing order, Fe>As>Pb>Zn>Cu>Ni>Cr. Based on these results, the use of these materials has the potential to provide improved methods for the treatment of AMD.

  15. Biomonitoring spatial and temporal impact of atmospheric dust from a cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Branquinho, Cristina [Universidade de Lisboa, Faculdade de Ciencias, Centro de Ecologia e Biologia Vegetal, Campo Grande, Edificio C2, Piso 4, 1749-016 Lisbon (Portugal); Universidade Atlantica, Antiga Fabrica da Polvora de Barcarena, 2745-615 Barcarena (Portugal)], E-mail:; Gaio-Oliveira, Gisela; Augusto, Sofia; Pinho, Pedro; Maguas, Cristina; Correia, Otilia [Universidade de Lisboa, Faculdade de Ciencias, Centro de Ecologia e Biologia Vegetal, Campo Grande, Edificio C2, Piso 4, 1749-016 Lisbon (Portugal)


    The objective of this work was to evaluate the spatial and temporal impact of dust-pollution in the vicinity of a cement industry, located in an area with dry climate. The spatial impact integrated over time was evaluated from the concentrations of Ca, Fe and Mg in in-situ Xanthoria parietina. The temporal pattern was assessed through one-month transplants of the lichen Ramalina canariensis. Four potential sources of atmospheric dust were evaluated: the limestone-quarry; the unpaved roads, the deposit area and the cement mill. Calcium concentration in lichens was considered the best cement-dust indicator. Different types of dust (clinker and grinded-limestone-dust) resulted in different time-patterns of Ca accumulation, which was also related with the different influence that wet and dry periods have in the lichen accumulation process. The dust pollution was found to be deposited locally and dependent on: the nature of dust particles and the volume and frequency of precipitation. - Biomonitoring Spatial and Temporal dust emissions in dry climates.

  16. Influence of packing and dispersion of particles on the cement content of concretes

    Directory of Open Access Journals (Sweden)


    Full Text Available Abstract Due to environmental issues, the concrete chain seeks to reduce CO2 emissions. However, growing demand from developing countries causes the increase of CO2 emissions in production to exceed decreases generated by industrial actions, such as improving kilns and clinker replacement. New strategies are important. Changes in the concrete formulation, making it more efficient, can help if these changes produce concrete with the same performance and lower cement consumption. In this regard, the improvement of packing and dispersion of particles increases this efficiency. The better the packing, the lower the volume of voids between particles, thereby requiring lower fluid content (water to permit flow. The dispersion of the particles also decreases the water content for the same fluidity. The less the water content, the smaller the water/cement (w/c ratio, and the greater the resistance. Thus, both strategies increase the efficiency by uncoupling obtaining fluidity from the water content. This study investigated the influence of packing and dispersion on the efficiency of cement use in concrete. The increase of packing and the complete dispersion of fine particles has been shown to improve efficiency, as measured by the ratio between binder consumption and compressive strength (the performance parameter used in most practical applications.

  17. Air emission from the co-combustion of alternative derived fuels within cement plants: Gaseous pollutants. (United States)

    Richards, Glen; Agranovski, Igor E


    Cement manufacturing is a resource- and energy-intensive industry, utilizing 9% of global industrial energy use while releasing more than 5% of global carbon dioxide (CO₂) emissions. With an increasing demand of production set to double by 2050, so too will be its carbon footprint. However, Australian cement plants have great potential for energy savings and emission reductions through the substitution of combustion fuels with a proportion of alternative derived fuels (ADFs), namely, fuels derived from wastes. This paper presents the environmental emissions monitoring of 10 cement batching plants while under baseline and ADF operating conditions, and an assessment of parameters influencing combustion. The experiential runs included the varied substitution rates of seven waste streams and the monitoring of seven target pollutants. The co-combustion tests of waste oil, wood chips, wood chips and plastic, waste solvents, and shredded tires were shown to have the minimal influence when compared to baseline runs, or had significantly reduced the unit mass emission factor of pollutants. With an increasing ADF% substitution, monitoring identified there to be no subsequent emission effects and that key process parameters contributing to contaminant suppression include (1) precalciner and kiln fuel firing rate and residence time; (2) preheater and precalciner gas and material temperature; (3) rotary kiln flame temperature; (4) fuel-air ratio and percentage of excess oxygen; and (5) the rate of meal feed and rate of clinker produced.

  18. Tympanoplasty with ionomeric cement

    DEFF Research Database (Denmark)

    Kjeldsen, A D; Grøntved, A M


    with isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those...... of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy...

  19. [Allergy towards bone cement]. (United States)

    Thomas, P; Schuh, A; Summer, B; Mazoochian, F; Thomsen, M


    Bone cements based on polymethylmethacrylate are typically used for fixation of artificial joints. Intolerance reactions to endoprostheses not explained by infection or mechanical failure may lead to allergological diagnostics, which mostly focuses on metal allergy. However, also bone cement components may provoke hypersensitivity reactions leading to eczema, implant loosening, or fistula formation. Elicitors of such reactions encompass acrylates and additives such as benzoyl peroxide, N,N-dimethyl-p-toluidine, hydroquinone, or antibiotics (particularly gentamicin). Upon repeated contact with bone cement components, e.g., acrylate monomers, also in medical personnel occasionally hand eczema or even asthma may develop. Therefore, in the case of suspected hypersensitivity reactions to arthroplasty, the allergological diagnostics should include bone cement components.

  20. Solid recovered fuels in the cement industry with special respect to hazardous waste. (United States)

    Thomanetz, Erwin


    Cements with good technical properties have been produced in Europe since the nineteenth century and are now worldwide standardized high-quality mass products with enormous production numbers. The basic component for cement is the so-called clinker which is produced mainly from raw meal (limestone plus clay plus sands) in a rotary kiln with preheater and progressively with integrated calciner, at temperatures up to 1450 °C. This process requires large amounts of fossil fuels and is CO₂-intensive. But most CO₂ is released by lime decomposition during the burning process. In the 1980s the use of alternative fuels began--firstly in the form of used oil and waste tyres and then increasingly by pre-conditioned materials from commercial waste and from high calorific industrial waste (i.e. solid recovered fuel (SRF))--as well as organic hazardous waste materials such as solvents, pre-conditioned with sawdust. Therefore the cement industry is more and more a competitor in the waste-to-energy market--be it for municipal waste or for hazardous waste, especially concerning waste incineration, but also for other co-incineration plants. There are still no binding EU rules identifying which types of SRF or hazardous waste could be incinerated in cement kilns, but there are some well-made country-specific 'positive lists', for example in Switzerland and Austria. Thus, for proper planning in the cement industry as well as in the waste management field, waste disposal routes should be considered properly, in order to avoid surplus capacities on one side and shortage on the other.

  1. Evaluation of P{sub 2}O{sub 5} distribution inside the main clinker minerals by the application of EPMA method

    Energy Technology Data Exchange (ETDEWEB)

    Ifka, Tomáš, E-mail: [Institute of Construction and Architecture, Slovak Academy of Sciences, Dúbravská cesta, 9845 03 Bratislava 45 (Slovakia); Palou, Martin [Institute of Construction and Architecture, Slovak Academy of Sciences, Dúbravská cesta, 9845 03 Bratislava 45 (Slovakia); Baraček, Jan; Šoukal, František; Boháč, Martin [Faculty of Chemistry, Brno University of Technology, Purkyňova 464/118, Brno 612 00 (Czech Republic)


    The formation of Portland clinker phases has taken place in thermodynamically non-equilibrium state between macro-oxides CaO, SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3} and MgO from raw meal and P{sub 2}O{sub 5} from bone meal. The paper deals with the study of clinker minerals as solid solutions with P{sub 2}O{sub 5} during the clinkerization of raw mixture containing bone meal (BM). The ash of BM has contributed as a raw material to the formation of different clinker phases. Electron probe microanalysis (EPMA) method was used to determine the preferential distribution of P{sub 2}O{sub 5} inside calcium silicate phases and its influence upon C{sub 2}S/C{sub 3}S ratio. Basing on these results, composition of solid solution of C{sub 2}S and C{sub 3}S was established.

  2. System of lower cogeneration in the cement industry; Sistema de cogeneracion inferior en la industria del cemento

    Energy Technology Data Exchange (ETDEWEB)

    Romero Paredes, H.; Vazquez, A; Ambriz, J. J.; Fosado, A.; Cedillo, D.; Sanchez, R. [Universidad Autonoma Metropolitana-Iztapalapa (Mexico)


    In this paper present work, the design of a cogeneration system was made, taking advantage of the waste thermal flows in a cement manufacturing industry. The costs by concept of energy sources in the cement industry represent between 30 and 60% of the production costs, reason why any diminution in its consumption, will be reflected considerably in the productivity of the company. In order to determine the available capacity of waste energy and to establish the dimension of the cogeneration system it was decided to initially conduct balances of matter and energy of a cement production train. For the evaluation and numerical simulation a case study of a national plant was taken. The analysis takes only into account the rotary kiln, the pre roaster, the gas cooler or conditioner, the cooler of clinker and the separators or dust recuperators. In this study the electrical mills nor the systems that operate all over the plant have been taken in consideration. The results show that in general a high potential of co-generation exists since in some cases the heat losses can reach up to a 50% of the calorific energy input. The capacity of electrical generation by means of a steam turbine when taking advantage of a fraction (in the order of 60%) the residual heat, can be between 200 and 300 watts per kilogram of clinker produced. In conclusion, when recovering by means of appropriate heat exchangers for each one of the mentioned equipment the wasted energy and a network of heat interchange optimized by means of modern technologies an important part of the electrical energy that a cement mill uses can be generated. The method used has been very attractive and with the possibility of applying it to any cement mill and thus evaluate the potentials of energy co-generation. [Spanish] En el presente trabajo, se realizo el diseno de un sistema de cogeneracion aprovechando las corrientes termicas de desecho en una industria de fabricacion de cemento. Los costos por concepto de

  3. Processing of clinkers through the TREDI-THERM fusion process; Traitement des machefers par la technique de fusion par induction directe en autocreuset selon le procede TREDI-THERM

    Energy Technology Data Exchange (ETDEWEB)

    Durecu, S.; Lam, B.T. [TREDI, Dept. Recherche, Technopole de Nancy-Brabois, 54 - Vandoeuvre (France)


    The TREDI-THERM process is dedicated to turn incinerator wastes into potentially valorizable wastes under the form of rocky materials. This process allows the stabilization of clinker through a fusion process in which the amorphous phase is reduced and the migration of heavy metals toward crystallized phases where they will be trapped, is favoured. As clinkers issued from incinerators are rich in magnetite, a specificity of the TREDI-THERM process is to prevent magnetite from appearing during fusion in order not to increase the viscosity of the melt which would have hampered its complete crystallization. Tests have shown that clinkers have been crystallized up to 98 %. (A.C.)

  4. Characterization of Moroccan coal waste: valorization in the elaboration of the Portland clinker

    Directory of Open Access Journals (Sweden)

    Belkheiri D.


    Full Text Available Coal exploited in the mine of Jerada (northeast of Morocco was accompanied by large quantities of waste. The purpose of this work is to characterize this waste with the aim of its use as a material for civil engineering. Mineral and chemical investigations on this waste in the raw state, and at different temperature of heat treatments, were carried out by various methods: X-ray fluorescence, X-ray diffraction, infrared spectroscopy. These analyzes showed that the studied waste, contain essentially a mineral part formed by silica and various clays, as well as coal’s residues. The thermal investigation of waste, by differential scanning calorimetry (DSC, revealed an exothermic phenomenon attributed to the combustion of coal residues. Other phenomena were noted on the thermograms due to the mineral part transformations. In this analysis a comparison was also made with pure coal. These characteristics of coal waste encourage studying its development in reducing energy consumption in the Portland cement manufacture. Mixtures of waste with limestone or with raw cement materials were studied, and the resulting products were analyzed by different methods.

  5. Influence of Silica Fume Addition in the Long-Term Performance of Sustainable Cement Grouts for Micropiles Exposed to a Sulphate Aggressive Medium

    Directory of Open Access Journals (Sweden)

    José Marcos Ortega


    Full Text Available At present, sustainability is of major importance in the cement industry, and the use of additions such as silica fume as clinker replacement contributes towards that goal. Special foundations, and particularly micropiles, are one of the most suitable areas for the use of sustainable cements. The aim of this research is to analyse the effects in the very long-term (for 600 days produced by sulphate attack in the microstructure of grouts for micropiles in which OPC (ordinary Portland cement has been replaced by 5% and 10% silica fume. This line of study is building on a previous work, where these effects were studied in slag and fly ash grouts. Grouts made using a commercial sulphate-resisting Portland cement were also studied. The non-destructive impedance spectroscopy technique, mercury intrusion porosimetry, and Wenner resistivity testing were used. Mass variation and the compressive strength have also been analysed. Apparently, impedance spectroscopy is the most suitable technique for studying sulphate attack development. According to the results obtained, grouts for micropiles with a content of silica fume up to 10% and exposed to an aggressive sulphate medium, have a similar or even better behaviour in the very long-term, compared to grouts prepared using sulphate-resisting Portland cement.

  6. Performance of Sustainable Fly Ash and Slag Cement Mortars Exposed to Simulated and Real In Situ Mediterranean Conditions along 90 Warm Season Days (United States)

    Esteban, María Dolores


    Nowadays, cement manufacture is one of the most polluting worldwide industrial sectors. In order to reduce its CO2 emissions, the clinker replacement by ground granulated blast–furnace slag and fly ash is becoming increasingly common. Both additions are well-studied when the hardening conditions of cementitious materials are optimum. Therefore, the main objective of this research was to study the short-term effects of exposure, to both laboratory simulated and real in situ Mediterranean climate environments, on the microstructure and durability-related properties of mortars made using commercial slag and fly ash cements, as well as ordinary Portland cement. The real in situ condition consisted of placing the samples at approximately 100 m away from the Mediterranean Sea. The microstructure was analysed using mercury intrusion porosimetry. The effective porosity, the capillary suction coefficient and the non-steady state chloride migration coefficient were also studied. In view of the results obtained, the non-optimum laboratory simulated Mediterranean environment was a good approach to the real in situ one. Finally, mortars prepared using sustainable cements with slag and fly ash exposed to both Mediterranean climate environments, showed adequate service properties in the short-term (90 days), similar to or even better than those in mortars made with ordinary Portland cement. PMID:29088107

  7. Influence of Silica Fume Addition in the Long-Term Performance of Sustainable Cement Grouts for Micropiles Exposed to a Sulphate Aggressive Medium (United States)

    Esteban, María Dolores; Rodríguez, Raúl Rubén; Ibanco, Francisco José; Sánchez, Isidro


    At present, sustainability is of major importance in the cement industry, and the use of additions such as silica fume as clinker replacement contributes towards that goal. Special foundations, and particularly micropiles, are one of the most suitable areas for the use of sustainable cements. The aim of this research is to analyse the effects in the very long-term (for 600 days) produced by sulphate attack in the microstructure of grouts for micropiles in which OPC (ordinary Portland cement) has been replaced by 5% and 10% silica fume. This line of study is building on a previous work, where these effects were studied in slag and fly ash grouts. Grouts made using a commercial sulphate-resisting Portland cement were also studied. The non-destructive impedance spectroscopy technique, mercury intrusion porosimetry, and Wenner resistivity testing were used. Mass variation and the compressive strength have also been analysed. Apparently, impedance spectroscopy is the most suitable technique for studying sulphate attack development. According to the results obtained, grouts for micropiles with a content of silica fume up to 10% and exposed to an aggressive sulphate medium, have a similar or even better behaviour in the very long-term, compared to grouts prepared using sulphate-resisting Portland cement. PMID:28767078


    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins


    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  9. Energy Efficiency Improvement and Cost Saving Opportunities for Cement Making. An ENERGY STAR Guide for Energy and Plant Managers

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Worrell, Ernst; Galitsky, Christina


    The cost of energy as part of the total production costs in the cement industry is significant, warranting attention for energy efficiency to improve the bottom line. Historically, energy intensity has declined, although more recently energy intensity seems to have stabilized with the gains. Coal and coke are currently the primary fuels for the sector, supplanting the dominance of natural gas in the 1970s. Most recently, there is a slight increase in the use of waste fuels, including tires. Between 1970 and 1999, primary physical energy intensity for cement production dropped 1 percent/year from 7.3 MBtu/short ton to 5.3 MBtu/short ton. Carbon dioxide intensity due to fuel consumption and raw material calcination dropped 16 percent, from 609 lb. C/ton of cement (0.31 tC/tonne) to 510 lb. C/ton cement (0.26 tC/tonne). Despite the historic progress, there is ample room for energy efficiency improvement. The relatively high share of wet-process plants (25 percent of clinker production in 1999 in the U.S.) suggests the existence of a considerable potential, when compared to other industrialized countries. We examined over 40 energy efficient technologies and measures and estimated energy savings, carbon dioxide savings, investment costs, and operation and maintenance costs for each of the measures. The report describes the measures and experiences of cement plants around the wold with these practices and technologies. Substantial potential for energy efficiency improvement exists in the cement industry and in individual plants. A portion of this potential will be achieved as part of (natural) modernization and expansion of existing facilities, as well as construction of new plants in particular regions. Still, a relatively large potential for improved energy management practices exists.

  10. Optical cements for interferometric applications


    Wimperis, J.R.; Johnston, Sean F.


    The wave front distortion introduced by optical cements\\ud is important in interferometric applications. We describe\\ud here tests performed to characterize two common cements,\\ud Epo-Tek 301 and Norland Optical Adhesive 61.


    Directory of Open Access Journals (Sweden)

    Milan Drabik


    Full Text Available Essential focus of the study has been to acquire thermoanalytical events, incl. enthalpies of decompositions - ΔH, of technological materials based on two types of Portland cements. The values of thermoanalytical events and also ΔH of probes of technological compositions, if related with the data of a choice of minerals of calcium-silicate-sulfate-aluminate hydrates, served as a valued input for the assessment of phases present and phase changes due to the topical hydraulic processes. The results indicate mainly the effects of "standard humidity" or "wet storage" of the entire hydration/hydraulic treatment, but also the presence of cement residues alongside calcium-silicate-sulfate-aluminate hydrates (during the tested period of treatment. "A diluting" effect of unhydrated cement residues upon the values of decomposition enthalpies in the studied multiphase system is postulated and discussed

  12. Cement og politik

    DEFF Research Database (Denmark)

    Lund, Joachim


    as well as in the public sphere. Most of the extensive job creating measures he carried out as a minister for public works necessarily involved the use of great amounts of cement – the primary produce of F.L. Smidth & Co. Gunnar Larsen thus became an easy target for Communist propaganda, picturing him...... of the Soviet Union (including an F.L. Smidth & Co. cement plant in former Estonia). He spent the last 15 months of the occupation in Sweden and was arrested after having returned to Copenhagen in May, 1945. Although a Copenhagen city court prison sentence for economic collaboration was reversed, he had...

  13. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)



    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  14. Cement Mason's Curriculum. Instructional Units. (United States)

    Hendirx, Laborn J.; Patton, Bob

    To assist cement mason instructors in providing comprehensive instruction to their students, this curriculum guide treats both the skills and information necessary for cement masons in commercial and industrial construction. Ten sections are included, as follow: related information, covering orientation, safety, the history of cement, and applying…

  15. Reducing cement's CO2 footprint (United States)

    van Oss, Hendrik G.


    The manufacturing process for Portland cement causes high levels of greenhouse gas emissions. However, environmental impacts can be reduced by using more energy-efficient kilns and replacing fossil energy with alternative fuels. Although carbon capture and new cements with less CO2 emission are still in the experimental phase, all these innovations can help develop a cleaner cement industry.

  16. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Floyd, III, William C.; Spadaccini, Christopher M.; Vericella, John J.; Cowan, Kenneth Michael


    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  17. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell


    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  18. Fundamental properties of industrial hybrid cement: utilization in ready-mixed concretes and shrinkage-reducing applications

    Directory of Open Access Journals (Sweden)

    Martauz, P.


    Full Text Available Utility properties of novel hybrid cement (H-Cement are influenced by pozzolanic reaction of fly ash, latent hydraulic reaction of metallurgical slag together with the alkali activation of inorganic geopolymer based on precipitated waste water coming from bauxite residues. Content of Portland cement clinker is at maximum of 20 mass %, the remaining portion consists of inorganic geopolymer. Up to 80% of CO2 emissions are saved by H-Cement manufacture compared to ordinary Portland cement (OPC. No heat treatment or autoclaving is needed at H-Cement production. The field application of H-Cement is performed by the same way than that of common cements listed in EN 197-1, and is also connected with highly efficient recovery and safe disposal of red mud waste. H-Cement is suitable for ready-mixed concretes up to C30/37 strength class and is specified by beneficial shrinkage-reducing property of the concrete kept in long dry-air cure opposite to common cements.Las propiedades de un nuevo cemento híbrido (cemento-H vienen determinadas por la reaccion puzolánica de cenizas volantes, la hidráulica latente de las escorias metalúrgicas y la activación alcalina mediante las aguas residuales generadas por el tratamiento de la bauxita para dar un geopolímero inorgánico. La proporción máxima de clínker de cemento en este nuevo material es del 20%, y por ello, en su fabricación se emite hasta un 80% menos de CO2 que en la producción del cemento portland (OPC. El cemento-H se prepara sin necesidad de tratamiento térmico ni de estancia en autoclave y su aplicación es la misma que los cementos convencionales definidos en la norma EN 197-1. Por otra parte, su fabricación supone la recuperación y la valorización segura de los lodos rojos de bauxita. El cemento-H es apto para la preparación de hormigones premezclados hasta la categoría C30/37, presentando el nuevo material, además, una menor retracción que los cementos convencionales, por lo que su

  19. Evaluation of Portland cement from X-ray diffraction associated with cluster analysis; Avaliacao de cimento Portland a partir da difracao de raios X associada a analise por agrupamento

    Energy Technology Data Exchange (ETDEWEB)

    Gobbo, Luciano de Andrade, E-mail: [Panalytical Brasil, Sao Paulo, SP (Brazil); Montanheiro, Tarcisio Jose, E-mail: [Instituto Geologico, Secretaria de Estado do Meio Ambiente, Sao Paulo, SP (Brazil); Montanheiro, Filipe, E-mail: [Universidade Estadual Paulista (LEBAC/UNESP), Rio Claro, SP (Brazil). Departamento de Geologia Aplicada. Lab. de Estudos de Bacias; Sant' Agostino, Lilia Mascarenhas, E-mail: [Universidade de Sao Paulo (USP), SP (Brazil). Instituto de Geociencias. Departamento de Geologia Sedimentar e Ambiental


    The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

  20. Magnesium oxychloride cement concrete

    Indian Academy of Sciences (India)


    ting. It is used in industrial floorings, ship decks, railway passenger coach floorings, hospital floors, ammunition factory floors, missile silos and underground armament factories and bunkers. Recently, concrete of high compres- sive and tensile strength prepared with magnesium oxy- chloride cement and recycled rubber ...

  1. Characterization of domestic wastes incineration clinkers. Experimental study of the dioxines impact on the environment. Program ''industrial wastes'' DRC 01; Caracterisation des machefers d'incineration d'ordures menageres. Etude experimentale de l'impact des dioxines sur l'environnement. Programme ''dechets industriels'' DRC 01

    Energy Technology Data Exchange (ETDEWEB)

    Brazillet, C.; Badreddine, R


    Clinkers resulting from domestic wastes incineration are used in road construction since May 1994. A first study realized by the INERIS showed the poor dioxines content in clinkers and their weak transfer in the environment. In order to verify the hypothesis presented in this study, an experimental study controlled different structures using clinkers. It showed a difference between the clinkers used in old structures which reveal a higher dioxines content and the clinkers used in more recent structures which present weak dioxines content. The use of clinkers, even in the case of significant dioxines level, has not a negative impact on the environment taking into account the transfer modes of these substances. (A.L.B.)

  2. Life cycle assessment of the use of alternative fuels in cement kilns: A case study. (United States)

    Georgiopoulou, Martha; Lyberatos, Gerasimos


    The benefits of using alternative fuels (AFs) in the cement industry include reduction of the use of non-renewable fossil fuels and lower emissions of greenhouse gases, since fossil fuels are replaced with materials that would otherwise be degraded or incinerated with corresponding emissions and final residues. Furthermore, the use of alternative fuels maximizes the recovery of energy. Seven different scenaria were developed for the production of 1 ton of clinker in a rotary cement kiln. Each of these scenaria includes the use of alternative fuels such as RDF (Refuse derived fuel), TDF (Tire derived fuel) and BS (Biological sludge) or a mixture of them, in partial replacement of conventional fuels such as coal and pet coke. The purpose of this study is to evaluate the environmental impacts of the use of alternative fuels in relation to conventional fuels in the kiln operation. The Life Cycle Assessment (LCA) methodology is used to quantify the potential environmental impacts in each scenario. The interpretation of the results provides the conclusion that the most environmentally friendly prospect is the scenario based on RDF while the less preferable scenario is the scenario based on BS. Copyright © 2017 Elsevier Ltd. All rights reserved.

  3. Thermodynamic variations in the decarbonation of low calcium fly ash-cement raw mix

    Directory of Open Access Journals (Sweden)

    Diouri, A.


    Full Text Available In this paper, the authors analyse the decomposition of a low lime saturation factor (LSF raw mix -obtained by adding low calcium fly ash to standard portland cement- when heated to around 1000 °C. The decarbonation temperatures and variation in enthalpy taking place during calcite decomposition were determined by DTA and isothermal calorimetric measurement. The resulting belitic clinker had a LSF factor ranging from 75 to 85%. The presence of fly ash was observed to retard the onset of decarbonation and lower the peak and final decarbonation temperatures. Decarbonation enthalpy was also found to decrease with fly ash content

    El objetivo del presente trabajo es estudiar durante su tratamiento térmico, alrededor de 1.000 °C, la evolución de la descomposición de un crudo que posee un factor de saturación de cal (LSF bajo. Este crudo se ha elaborado adicionando cenizas volantes bajas en calcio a un crudo de cemento portland ordinario. La temperatura de descarbonatación y la variación de la entalpia durante la descomposición de la calcita se determinan por ATD y calorimetría isotérmica. Los resultados muestran la formación de un clinker belítico con un LSF entre 85 y 75%. Asimismo, se demuestra que la presencia de cenizas volantes retarda el comienzo de la descarbonatación y disminuye la temperatura máxima y final del proceso de descarbonatación. El valor de la entalpia de la descarbonatación disminuye con la presencia de cenizas volantes.

  4. A Journey Through the Nation’s Body: Tobias Smollett’s «The Expedition of Humphry Clinker»

    Directory of Open Access Journals (Sweden)

    Sara Sullam


    Full Text Available In this essay, I will offer some brief considerations on how the bodily metaphor is particularly apt to a critical reading of Tobias Smollett’s The Expedition of Humphry Clinker on several and diverse levels. More specifically, I will focus (i on the fluid generic status of the novel and on its position within the corpus of eighteenth-century British fiction; (ii on the writing and reading of the nation’s body considered in its relationship with the structure of the novel; and (iii on the city/country relationship as it emerges in the description of London, which, I suggest, can be read in parallel with George Cheyne’s considerations in The English Malady. In fact, as I will argue, for both his Scottishness and his practice of «medicine-by-post» (Wild 2006, Cheyne is a key figure to investigate several aspects of Humphry Clinker.

  5. Is your cement sheath stressed?

    Energy Technology Data Exchange (ETDEWEB)

    DeBruijn, G. [Schlumberger Well Cementing Services Canada, Calgary, AB (Canada)


    Wells are cemented for several reasons, most notably to provide zonal isolation; support the casing's axial load; maintain wellbore integrity; protect groundwater; and protect the casing from corrosion. This presentation addressed some of the concerns regarding the development of tensile cracks when drilling in high temperature high pressure wells during steam stimulation. Flexible cement solutions were also provided along with their key technical specifications. Simulations of cement sheath stress have shown that a cement system can operate in a dynamic stress environment if an optimized blend is used. Cement stress simulation enables the evaluation of zonal isolation risks. The paper indicated that of the 6 steam assisted gravity drainage (SAGD) wells in Canada that have used a flexible and expandable cement solution system developed by Schlumberger Well Cementing Services, none have shown signs of casing gas vent flow at surface. figs.

  6. Microleakage of orthodontic band cement at the cement-enamel and cement-band interfaces. (United States)

    Uysal, Tancan; Ramoglu, Sabri Ilhan; Ertas, Huseyin; Ulker, Mustafa


    Our objective was to determine and compare microleakage patterns of conventional glass ionomer cement (GIC), resin modified GIC (RMGIC), and polyacid-modified composite for band cementation. Sixty freshly extracted third molars were randomly divided into 3 groups of 20 teeth each. Microetched molar bands in the 3 groups were cemented to enamel with one of three orthodontic cements: Ketac-Cem (3M ESPE, Gmbh, Seefeld, Germany), Multi-Cure (3M Unitek, Monrovia, Calif), and Transbond Plus (3M Unitek). A dye penetration method was used for microleakage evaluation. Microleakage was determined by a stereomicroscope for the cement-band and cement-enamel interfaces from both the buccal and lingual margins. Statistical analysis was performed with Kruskal-Wallis and Mann-Whitney U tests. The buccal sides had similar microleakage values compared with the lingual sides for the cement-enamel and cement-band interfaces with all cements. Statistical comparisons showed statistically significant differences among the band cements between both interfaces (P <0.001). When the cement systems were compared, conventional GIC showed the highest leakage scores between cement-band (median, 3.50 mm) and cement-enamel (median, 2.88 mm) interfaces. Teeth banded with RMGIC and modified composite showed similar microleakage scores, and both had less leakage (<1 mm) than conventional GIC. Conventional GIC is associated with more microleakage than RMGIC and modified composite at both the cement-band and cement-enamel interfaces. Copyright (c) 2010 American Association of Orthodontists. Published by Mosby, Inc. All rights reserved.

  7. Iron and Sulfur Geochemistry in Class H Wellbore Cements Exposed to CO2 and H2S (United States)

    Lopano, C. L.; Webb, S. M.; Kutchko, B. G.; Strazisar, B. R.; Hawthorne, S. B.; Miller, D. J.; Guthrie, G.; Hakala, A.


    The effects of CO2 & co-constituents (such as H2S) sequestration on cement seal integrity are not well understood in the context of wellbore integrity for CO2 storage. This study evaluates the redox effects that co-contaminants such as H2S present to the CO2-cement reaction system via synchrotron X-ray XANES mapping specific to the iron and sulfur edge energies. Portland Class H cement was exposed to various proportions of H2S:CO2 in 1% NaCl saturated brine (1%, 21 mol%, and 40% H2S) under supercritical conditions (50°C and 15MPa). The reaction of cement with H2S-CO2 results in the formation of pyrite associated with the Fe-rich cement clinker phase, brownmillerite (also termed ferrite). Ferrite has not reacted in previous exposures to CO2 alone, which was confirmed by synchrotron spectroscopic analysis of cement exposed to supercritical CO2 alone. Thus it is hypothesized that the reaction is a result of redox conditions introduced by H2S. The synchrotron X-ray microprobe fluorescence (μXRF) imaging and spectroscopy capabilities at beamlines 2-3 and 14-3 at SSRL were used to collect multiple energy (ME) maps for both Fe and S in order to evaluate reaction fronts in the cement matrix and to monitor the chemical changes in the cement associated with exposure to CO2 (and H2S) at sequestration conditions. The use of this micro-spectroscopy technique allows for in-situ identification of any reaction intermediates (including amorphous materials) for the Fe and S phases in the cement. The coupled μXANES and μXRF data were used to generate iron and S speciation maps of the cement cores. Synchrotron microprobe capabilities at 2-3 were used to collected ME maps of Fe, and show differences in Fe oxidation between the rims (Fe2+) and cores (Fe3+) of the cement thin section. Analysis of Fe XANES indicates that there are potentially 4+ distinct coordination environments for the Fe in the cement cores studied: pyrite, ferrihydrite, brownmillerite (Fe3+, and/or Fe2+) and

  8. Gasification of secondary fuels in a circulating fluidized bed for energetic use in cement production; Vergasung von Sekundaerbrennstoffen in der zirkulierenden Wirbelschicht zur energetischen Nutzung fuer die Zementherstellung

    Energy Technology Data Exchange (ETDEWEB)

    Albrecht, J.; Gafron, B. [Lurgi Umwelt GmbH, Frankfurt am Main (Germany); Scur, P.; Wirthwein, R. [Ruedersdorfer Zement GmbH (Germany)


    Ruedersforf cement factory was commissioned a century ago as one of the first in Germany. After the plant was taken over by Readymix AG, a comprehensive sanitation concept was carried through. The plant has a production capacity of 8000 t/d of cement clinkers which are produced in a new kiln with a capacity of 6000 t/d and two modernized kilns each with a capacity of 1000 t/d. Reduction of energy consumption was the main goal of modernisation, with fuel gas generation in a circulating fluidized bed as a key element. The unit provides 40 % of the energy consumed by the clinker production process and is also used for selective ash production up to 25 t/h. The ash is used as a raw material for cement production. (orig./SR) [Deutsch] Bereits vor 100 Jahren wurde eine der ersten Zementfabriken in Deutschland am Standort Ruedersdorf in Betrieb genommen. Zum Erhalt der Wettbewerbsfaehigkeit wurde nach der Uebernahme des Werkes Ruedersdorf durch die Readymix AG ein umfangreiches Sanierungskonzept in die Wege geleitet. Bei einer Produktionskapazitaet von ca. 8 000 t Klinker pro Tag werden eine neue Ofenanlage mit einer Kapazitaet von 6 000 t/Tag sowie 2 sanierte kleine Anlagen zu je 1000 t/Tag betrieben. In der neuen Ofenanlage werden alle Moeglichkeiten genutzt, den Energiebedarf fuer die Klinkerproduktion zu senken. Eine wesentliche neue innovative Komponente ist dabei eine Brenngaserzeugung in einer Zirkulierenden Wirbelschicht, ueber die im folgenden berichtet werden soll. Die Anlage kann bis zu 40% des Energiebedarfes des Zementprozesses liefern. Weiterhin wird mit der ZWS eine gezielte Ascheproduktion, bis zu 25 t/h, betrieben. Diese Aschen sind Teil der Rohstoffrezeptur an der Rohmuehle. (orig./SR)

  9. Replanteamiento de las ecuaciones de bogue en el cálculo mineralógico del clinker para una cemetera colombiana

    Directory of Open Access Journals (Sweden)



    Full Text Available Las ecuaciones de Bogué fueron creadas para calcular el porcentaje de las fases minerales del clinker asumiendo que las materias primas utilizadas tienen una pureza del 100% y que las reacciones son completas, lo cual no ocurre. Esto ha llevado durante años a las cementeras a sobrevalorar o subvalorar dichos porcentajes. Durante ocho meses se estuvo monitoreando el clinker producido por una cementera colombiana en sus dos principales hornos, al cual se le cuantificaron las fases mineralógicas mediante petrografía de luz reflejada con estimación volumétrica por conteo de puntos. A su vez los porcentajes mineralógicos se calcularon por el método tradicional de las Ecuaciones de Bogue y se hizo una comparación sistemática de los resultados obtenidos y se encontró que el método químico (Bogue subestima la producción de minerales en el clinker de esta cementera hasta en un 5%. Basados en las ecuaciones originales se presenta una modificación de éstas, especialmente en sus coeficientes. Se obtuvo un juego de ecuaciones para el material producido en cada horno y luego cada uno se validó con los datos del horno contrario. Se implementó el que mejor ajuste estadístico tuvo

  10. Application of A1203-Cr203 clinker to sliding nozzle plate. Cr203 koyo A1203 kurinka no sliding nozuru plate eno tekiyo

    Energy Technology Data Exchange (ETDEWEB)

    Nitawaki, S.; Shikano, H.; Tanaka, I. (Kurosaki Refractories Co. Ltd., Fukuoka (Japan))


    With the objective to improve the corrosion resistance of the SN plate of Al2O3-metal Al-C system, Al2O3 clinker with solute is Cr2O3 is prepared and applied to bricks. As a result, the reduction of Cr2O3 is suppressed with minimum structural degradation by the application of coarse grain Al2O3 clinker with Cr2O3 solute in the ratio of 2%, the corrosion resistance being improved by 12 to 17%. The substances with 2% and 5% solute Cr2O3 are used as the starting substances for the prepared AC clinker, which are hereunder called AC2 and AC5, respectively. In general, AC0 which has no solute Cr2O3 seems to have higher solubility to slag in comparison to AC2 and AC5 with solid solute Cr2O3. The reason seems to be the reaction of small amount of Cr2O3 with slag to form highly viscous protective film which prevents bricks and slag from being moistened. 4 refs., 6 figs., 4 tabs.

  11. Spontaneous combustion of the Upper Paleocene Cerrejon Formation coal and generation of clinker in La Guajira Peninsula (Caribbean Region of Colombia)

    Energy Technology Data Exchange (ETDEWEB)

    Quintero, J.A. [Carbones del Cerrejon Limited., Cl. 100 No. 19-54 piso 12, Bogota D.C. (Colombia); Candela, S.A. [ECOPETROL S.A. Edificio Principal Cr. 7 No. 37-65, Bogota D.C. (Colombia); Rios, C.A. [Escuela de Geologia, Universidad Industrial de Santander, Cr 27 Cl 9, Ciudad Universitaria, Bucaramanga (Colombia); Montes, C. [Smithsonian Tropical Research Institute, Roosvelt Ave., Tupper Building - 401, Balboa, Ancon, Panama (Panama); Uribe, C. [Tubos Moore S.A. Cll 99 No. 57-74, Bogota (Colombia)


    Clinker referred here as red and brick-looking burnt rocks found interbedded in the Upper Paleocene Cerrejon Formation is the result of spontaneous and natural combustion of coal seams in the recent geologic past. These rocks have been mapped, measured and characterized in the Cerrejon Coal Mine at La Guajira Peninsula (Colombia). These burnt rocks usually outcrop in irregular patterns as almost tabular bodies up to 100 m thick, thinning and pinching out below ground surface to depths up to 448 m. Mapping revealed that clinker is usually found near deformed zones, either faults or tight folds. Timing of spontaneous combustion seems to predate folding and faulting, but seems to postdate the development of the Cerrejon thrust fault and alluvial fan proceeding from the Perija Range. Clinker covers an area of around 2.9 x 10{sup 6} m{sup 2} with a volume of approximately 1.4 x 10{sup 8} m{sup 3}. The calculation of the amount of heat released through coal burning indicates that complete combustion of 6.4 Mt of 26.4 x 10{sup 6} J/kg coal would yield 17 x 10{sup 13} J. (author)

  12. Structural study and crystallography of the major compound of anhydrous cement: tri-calcium silicate; Etude structurale et cristallographie du compose majoritaire du ciment anhydre: le silicate tricalcique

    Energy Technology Data Exchange (ETDEWEB)

    Noirfontaine, M.N. de


    Anhydrous (Portland) cement is mainly composed of a synthetic material, the clinker, whose major compound is tri-calcium silicate (Ca{sub 3}SiO{sub 5}), often referred as C{sub 3}S with the compact oxides notations, C = CaO et S = SiO{sub 2}. The polymorphism of C{sub 3}S, still not well known, is the main subject of the thesis. Various crystal structures (rhombohedral R, monoclinic M1, M2, M3 and triclinic T1, T2, T3) can be found, depending on temperature and impurities. The only known structures are T1, M1 and M3, involving large unit cells with an orientational disorder of silicate tetrahedra. The single crystal studies exhibit no clear relation between the various polymorphs. Starting from known results from literature single crystal experiments, we establish the metric and structural relations between the different structures. Averaged structures for the T1, M1 and M3 polymorphs are proposed, together with all the matrices of transformation between the unit cells. We also introduce new 1-D, 2-D, and 3-D structural units, which make easier the understanding of the structures of C{sub 3}S, with the result of a better description of the orientational disorder. The effects of impurities on the structure are discussed. In industrial clinkers, impurities stabilize mainly M1 and M3 monoclinic forms. We propose a space group (Pc) and two structural models (a superstructure and an approximate averaged structure) for the M1 form. All the models are validated on synthetic compounds (M3, M2, M1 et T1) and industrial clinkers analysed by X-Ray powder diffraction with Rietveld analysis. (author)

  13. Thermodynamic Stability of Ettringite Formed by Hydration of Ye’elimite Clinker

    Directory of Open Access Journals (Sweden)

    Marcela Fridrichová


    Full Text Available In order to save limited natural resources by utilising industrial by-products, this paper focuses on an entirely new application of fluidized bed combustion fly ash (FBCFA into Portland composite cements. It is not currently used because undesirable ettringite, 3CaO·Al2O3·3CaSO4·32H2O, is formed during the hydration of FBCFA. Although the stability of ettringite has been the subject of much research, the solution is not yet fully clear. Ettringite is generally considered to be stable up to a temperature of 110°C; however, some investigators claimed that ettringite may already decompose at even ambient temperatures. To prove these statements, ettringite was prepared by the hydration of ye’elimite, 3CaO·3Al2O3·CaSO4, and the system stored at laboratory temperature in two environments: in laboratory settings and in an environment of saturated water vapour. The mineralogical composition of ettringite was long term (up to 160 days of hydration and was analysed by X-ray diffraction (XRD and differential thermal analysis (DTA. The hydration of ye’elimite is a relatively complex process. Only approximately 30% of ettringite was formed under laboratory conditions that appeared to gradually convert into metaettringite. Within an environment of saturated water vapour, we observed the conversion of ettringite into monosulfate. Original ye’elimite was indicated as the dominant phase of both storages.

  14. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface.

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.; Mann, K.A.; Verdonschot, N.J.J.


    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage or microcracks and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect

  15. Mineral resource of the month: hydraulic cement (United States)

    van Oss, Hendrik G.


    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  16. Mineralogy and microstructure of two Mexican Portland cements for the confinement of radioactive waste; Mineralogia y microestructura de dos cementos mexicanos Portland para el confinamiento de desechos radiactivos

    Energy Technology Data Exchange (ETDEWEB)

    Galicia A, E. [Universidad Autonoma del Estado de Mexico, Facultad de Ciencias, Campus El Cerrillo, Piedras Blancas, Carretera Toluca-Ixtlahuaca Km. 15.5, Estado de Mexico (Mexico); Badillo A, V. E.; Ramirez S, J. R. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Nava E, N., E-mail: [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas No. 152, Col. San Bartolo Atepehuacan, 07730 Mexico D. F. (Mexico)


    The cementitious materials are involved in the different stages of radioactive waste management because they are used for the waste immobilization in the container, as well as filling in the spaces between containers vaults and also as engineering barrier and construction material in civil construction site. Therefore, is necessary to have a study of commercial cement available nationwide involving solid timely analysis in order to identify which phases are responsible for confinement of radionuclides, if considered the most reactive phase -CSH- or called secondary phases. In this research the hydration products of cement are presented as well as its importance in the nuclear industry. The analysis and observation of the cement clinker and the hydration products on the manufactured pulps with two commercial cements resistant to sulphates was realized using the observation technique of solid X-ray diffraction and nuclear analytic techniques of Moessbauer spectroscopy and X-Ray Fluorescence. The results show the presence of calcium silicate hydrates in the amorphous phase and the presence of ettringite crystals and portlandite sheets is appreciated. The abundant iron phase called tetra calcium ferro aluminate has been identified by Moessbauer spectroscopy. (Author)

  17. Priority given to low energy and operating costs at la Cruz Azul Aguascalientes cement plant; Priorite aux faibles couts d`exploitation et d`energie pour la cimenterie la Cruz Azul d`Aguascalientes

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Luna, C.A. [La Cruz Azul (Mexico)


    The Mexican cement producer LA CRUZ AZUL decided for their third works located in Aguascalientes to design in co-operation with Krupp Polysius a 3,300 tpd production plant with minimum operating costs. This plant will have an energy consumption of less than 90 kWh per ton of cement and a heat consumption of approx. 700 kCal per kg of clinker, because an increase of energy costs is expected in the long term in Mexico. Main basic technical decisions concern material transport by mechanical conveyors, reuse of all hot gases generated for drying and very high automation level. Full-scale production is scheduled for mid-year 1999. (author)


    Directory of Open Access Journals (Sweden)

    Alisson Clay Rios Silva


    Full Text Available In this work, a Geopolymeric Cement Concrete (GCC was developed through adequate portions of geopolymer components. Its characteristics were compared with Portland Cement Concrete (PCC, through of the establishment of some parameters of design, as consumption of binders, water/aggregates ratio and mortar content. The concrete mechanical performance was evaluated with emphasis to the fatigue behavior. Were tested the effects of different tensile strength maximum (increasing and decreasing. The results of fatigue tests had shown that GCC presents a better performance when compared to PCC. Its fatigue strength was 15% higher than that of PCC, when 70% of rupture tension of the concrete in static bending (SR, was applied. Tensions of about 80% SR resulted in 96% of increase, when compared to GCC. The SEM microstructural analysis showed that the GCC has a matrix/aggregate bonding very strong, when compared to PCC, probably due to the massive nature of the geopolymeric matrix.

  19. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.


    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  20. Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement Part 1: Processing and characterization of MSWI fly ash. (United States)

    Aubert, J E; Husson, B; Sarramone, N


    This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called "A", based on the washing, phosphation and calcination of the ash, and a modified process, called "B", intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at landfills for non

  1. Performance of Cement Containing Laterite as Supplementary Cementing Material

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    Abbas Bukhari, Z. S.


    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  2. [Haemotoxicity of dental luting cements]. (United States)

    Anders, A; Welker, D


    A glass ionomer luting cement (AquaCem) shows a relatively low haemolytic activity in comparison with two zinc phosphate cements. Especially the initial irritation by this cement is smaller. Although it is possible that AquaCem particularly, in unfavourable cases, may damage the pulpa dentin system; this is due to the slowly decrease of the haemolytic activity with increasing of the probes. We found that Adhesor showed in dependence of the batches a varying quality.

  3. Reduced carbon emission estimates from fossil fuel combustion and cement production in China. (United States)

    Liu, Zhu; Guan, Dabo; Wei, Wei; Davis, Steven J; Ciais, Philippe; Bai, Jin; Peng, Shushi; Zhang, Qiang; Hubacek, Klaus; Marland, Gregg; Andres, Robert J; Crawford-Brown, Douglas; Lin, Jintai; Zhao, Hongyan; Hong, Chaopeng; Boden, Thomas A; Feng, Kuishuang; Peters, Glen P; Xi, Fengming; Liu, Junguo; Li, Yuan; Zhao, Yu; Zeng, Ning; He, Kebin


    Nearly three-quarters of the growth in global carbon emissions from the burning of fossil fuels and cement production between 2010 and 2012 occurred in China. Yet estimates of Chinese emissions remain subject to large uncertainty; inventories of China's total fossil fuel carbon emissions in 2008 differ by 0.3 gigatonnes of carbon, or 15 per cent. The primary sources of this uncertainty are conflicting estimates of energy consumption and emission factors, the latter being uncertain because of very few actual measurements representative of the mix of Chinese fuels. Here we re-evaluate China's carbon emissions using updated and harmonized energy consumption and clinker production data and two new and comprehensive sets of measured emission factors for Chinese coal. We find that total energy consumption in China was 10 per cent higher in 2000-2012 than the value reported by China's national statistics, that emission factors for Chinese coal are on average 40 per cent lower than the default values recommended by the Intergovernmental Panel on Climate Change, and that emissions from China's cement production are 45 per cent less than recent estimates. Altogether, our revised estimate of China's CO2 emissions from fossil fuel combustion and cement production is 2.49 gigatonnes of carbon (2 standard deviations = ±7.3 per cent) in 2013, which is 14 per cent lower than the emissions reported by other prominent inventories. Over the full period 2000 to 2013, our revised estimates are 2.9 gigatonnes of carbon less than previous estimates of China's cumulative carbon emissions. Our findings suggest that overestimation of China's emissions in 2000-2013 may be larger than China's estimated total forest sink in 1990-2007 (2.66 gigatonnes of carbon) or China's land carbon sink in 2000-2009 (2.6 gigatonnes of carbon).

  4. Role of Polycarboxylate-ether superplasticizers on cement hydration kinetics and microstructural development

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    Valentini L.


    Full Text Available Polycarboxylate-ether (PCE superplasticizers are a fundamental constituent of modern cementbased materials due to their impact on the rheology of the fresh mix and mechanical performance of the hardened material. The effect of PCEs on cement hydration kinetics has been known since their introduction in the early 1980s. However, detailed knowledge of the role played by PCE macromolecules on the basic mechanisms of cement hydration (dissolution, diffusion, precipitation is still lacking. A better understanding of how such mechanisms are influenced by the addition of PCE is no doubt beneficial to the design of novel superplasticizing admixtures. Here, I report on some recent findings about the role of PCE superplasticizers on cement hydration kinetics and microstructural development. The interaction between PCE and C3S pastes was investigated by an ad-hoc kinetic model based on a combination of generalized forms of the Avrami and BNG (Boundary Nucleation and Growth models. The model is used to fit the rate of C-S-H precipitation measured by in-situ X-ray powder diffraction combined with mass balance calculations. The results show that a switch from heterogeneous to homogeneous C-S-H nucleation occurs in the presence of PCEs and that the C-S-H growth rate decreases proportionally to the amount of PCE used. The predicted switch to homogeneous nucleation is in agreement with experimental results obtained by XRD-enhanced micro-tomography imaging, showing that, in the presence of PCE, C-S-H preferentially forms in the pore space rather than at the surface of clinker particles.

  5. Thermal Shock-resistant Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Pyatina, T.; Gill, S.


    We studied the effectiveness of sodium silicate-activated Class F fly ash in improving the thermal shock resistance and in extending the onset of hydration of Secar #80 refractory cement. When the dry mix cement, consisting of Secar #80, Class F fly ash, and sodium silicate, came in contact with water, NaOH derived from the dissolution of sodium silicate preferentially reacted with Class F fly ash, rather than the #80, to dissociate silicate anions from Class F fly ash. Then, these dissociated silicate ions delayed significantly the hydration of #80 possessing a rapid setting behavior. We undertook a multiple heating -water cooling quenching-cycle test to evaluate the cement’s resistance to thermal shock. In one cycle, we heated the 200 and #61616;C-autoclaved cement at 500 and #61616;C for 24 hours, and then the heated cement was rapidly immersed in water at 25 and #61616;C. This cycle was repeated five times. The phase composition of the autoclaved #80/Class F fly ash blend cements comprised four crystalline hydration products, boehmite, katoite, hydrogrossular, and hydroxysodalite, responsible for strengthening cement. After a test of 5-cycle heat-water quenching, we observed three crystalline phase-transformations in this autoclaved cement: boehmite and #61614; and #61543;-Al2O3, katoite and #61614; calcite, and hydroxysodalite and #61614; carbonated sodalite. Among those, the hydroxysodalite and #61614; carbonated sodalite transformation not only played a pivotal role in densifying the cementitious structure and in sustaining the original compressive strength developed after autoclaving, but also offered an improved resistance of the #80 cement to thermal shock. In contrast, autoclaved Class G well cement with and without Class F fly ash and quartz flour failed this cycle test, generating multiple cracks in the cement. The major reason for such impairment was the hydration of lime derived from the dehydroxylation of portlandite formed in the autoclaved


    Directory of Open Access Journals (Sweden)

    Jie Zhang


    Full Text Available The purpose of this study is to explore the effect of MgO (1 - 9 wt. % on the composition and properties of belite-barium calcium sulphoaluminate cement with additions of Na2O and K2O. The results show that 1 - 5 wt. % content of MgO can stabilize crystal types of M3-C3S, R-C3S and β-C2S. Moreover, MgO can promote the formation of C3S and C4AF, but has little effect on the formation of C2.75B1.25A3$ and C3A. The C3A/C4AF ratio is reduced by 22 % at 5 wt. % MgO, which indicates that appropriate MgO can decrease the liquid viscosity. In the presence of Na2O and K2O, the highest limit of incorporated amount of MgO is about 3 wt. %, which is higher than that in Portland cement clinker of 2 wt. %. Besides, MgO favors the formation of small C3S crystals in size of 4 - 20 μm. MgO enhances the hydration rate and mechanical property of cement at an optimal dosage (1 - 5 wt. %, beyond which an adverse effect could be resulted. At a MgO dosage of 5 wt. %, the compressive strengths of the cement at 1, 3, 7 and 28 days are 15.8, 39.3, 68.6 and 97.3 MPa, which increases by 116 %, 17 %, 10 % and 6 % respectively compared to the cement without MgO dopant. This study could lead to the effective use of magnesia-rich limestone in industrial production of belite-barium calcium sulphoaluminate cement.

  7. The use of mexican cements in the low and medium radioactive wastes confinement; La utilizacion de cementos mexicanos en el confinamiento de desechos radioactivos de bajo y medio nivel

    Energy Technology Data Exchange (ETDEWEB)

    Badillo A, V.E.; Almazan T, M.G.; Alonso V, G.; Palacios H, J.C. [ININ, 52750 La Marquesa, Estado de Mexico (Mexico)


    Inside the relative mark to the radioactive waste confinement, minerals of great fixation capacity like clays, apatites and diverse oxides are studied as matrixes, components and/or additives of the active barriers that separate the barrier geologic and the nuclear wastes. In this case, the cements intervene in those different stages of the waste management, since its are used for the immobilization of radioactive waste in the container, for the production of containers as well as filler of the spaces among the containers of the vaults, and also as engineering barrier and construction material in the civil work. For the above mentioned, it is particularly useful to characterize the Portland cements with at least 97% of clinker, since they are most recommended for this type of applications. Presently investigation work is carried out a preliminary chemical characterization, based on the mineralogical composition, of the Portland Mexican cement. Results are shown by the X-ray Diffraction technique when immobilizing a rich solution in sulfates to 5%, using two Portland commercial cements APASCO and TOLTECA, without observing the significant appearance of new phases. The cements besides incorporating the chemical species in the breast of the matrix, are also present as barriers of civil engineering in the facilities located only some meters deep for the storage of radioactive waste of low and intermediate level, for that the study of the radionuclides fixation, in the cements is of supreme importance to evaluate the safety of a nuclear repository with the help of cements; the retention of the iodine-131 in a limited interval of pH in the commercial APASCO and TOLTECA it was studied, being observed a scarce retention of this homologous of fission products, what indicates the necessity to use additives to improve the retention properties of the Mexican commercial cements for some radionuclides. (Author)

  8. [Thermal diffusivity of dental cements]. (United States)

    Paroussis, D; Kakaboura, A; Chrysafidis, C; Mauroyiannakis, E


    Thermal insulative efficiency, is one of the desirable properties of the dental cements. In this study, the thermal diffusivity of three types of dental cements, were measured. Thermal diffusivity was determined by the following method. Two thermo-couples were used and connected to a chart record, the first was embedded in the cylindrical block of the cement specimen and the other in a mixing of ice and water (reference thermocouple). All them were set in a apparatus consisting of a double cooling bath. Calculation of thermal diffusivity were based on the curve provided of the record during cooling of the cement and a theoretical mathematic model. Values were ranged from 2,985 to 3,934 cm2.sec-1. ZOE cement exhibited the highest value, the glass-ionomers the lowest and the poly-carboxylates were average. The results showed that the thermal diffusivity of the cements is dependent from the type of the cement but the differences between them were not statistically significant. Additionally, the values obtained were about the same as the dentin, so the dental cements may consider as good thermal insulators.

  9. Mineralogical composition and phase-to-phase relationships in natural hydraulic lime and/or natural cement - raw materials and burnt products revealed by scanning electron microscopy (United States)

    Kozlovcev, Petr; Přikryl, Richard; Racek, Martin; Přikrylová, Jiřina


    In contrast to modern process of production of cement clinker, traditional burning of natural hydraulic lime below sintering temperature relied on the formation of new phases from ion migration between neighbouring mineral grains composing raw material. The importance of the mineralogical composition and spatial distribution of rock-forming minerals in impure limestones used as a raw material for natural hydraulic lime presents not well explored issue in the scientific literature. To fill this gap, the recent study focuses in detailed analysis of experimentally burnt impure limestones (mostly from Barrandian area, Bohemian Massif). The phase changes were documented by optical microscopy, X-ray diffraction, and scanning electron microscopy with an energy dispersive spectrometer (SEM-EDS) coupled with x-ray elemental mapping. The latest allowed for visualization of distribution of elements within raw materials and burnt products. SEM/EDS study brought valuable data on the presence of transitional and/or minor phases, which were poorly detectable by other methods.

  10. 21 CFR 888.4200 - Cement dispenser. (United States)


    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027) into...

  11. Research of the structure of cement-sand solutions exposed to the superhigh-frequency electromagnetic radiation

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    AVRENYUK Andrey Nikolaevich


    Full Text Available The durability of building materials can be enhanced by affecting the structure with different types of radiation. In some research papers it is noted that magnetic and microwave radiation intensifies the processes of cement dissolution and hydration at earlier periods, that leads to the formation of fine crystalline structures, decrease in porosity, increase in density, strength, frost resistance and durability in general. The work studied the characteristics of structural changes in cement-sand mortars (CMR from dry mixtures under the influence of microwave radiation (UHF EMP. The structure of the samples has been investigated with the scanning electron microscope with an energy-dispersive spectrometer, the composition of the samples has been determined by means of X-ray diffractometer. The result of the studies shows a greater dissolution percentage of clinker minerals with respect to unirradiated samples. It has been determined that in irradiated samples the hydration process runs more intensively, that might lead to accelerated strengthening in early periods, as well as to increase in strength at the age of 28 days compared to the control samples.


    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.


    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  13. An Alternative Quality Control Technique for Mineral Chemistry Analysis of Portland Cement-Grade Limestone Using Shortwave Infrared Spectroscopy

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    Nasrullah Zaini


    Full Text Available Shortwave infrared (SWIR spectroscopy can be applied directly to analyze the mineral chemistry of raw or geologic materials. It provides diagnostic spectral characteristics of the chemical composition of minerals, information that is invaluable for the identification and quality control of such materials. The present study aims to investigate the potential of SWIR spectroscopy as an alternative quality control technique for the mineral chemistry analysis of Portland cement-grade limestone. We used the spectroscopic (wavelength position and depth of absorption feature and geochemical characteristics of limestone samples to estimate the abundance and composition of carbonate and clay minerals on rock surfaces. The depth of the carbonate (CO3 and Al-OH absorption features are linearly correlated with the contents of CaO and Al2O3 in the samples, respectively, as determined by portable X-ray fluorescence (PXRF measurements. Variations in the wavelength position of CO3 and Al-OH absorption features are related to changes in the chemical compositions of the samples. The results showed that the dark gray and light gray limestone samples are better suited for manufacturing Portland cement clinker than the dolomitic limestone samples. This finding is based on the CaO, MgO, Al2O3, and SiO2 concentrations and compositions. The results indicate that SWIR spectroscopy is an appropriate approach for the chemical quality control of cement raw materials.

  14. Evaluation of dioxins and dioxin-like compounds from a cement plant using carbide slag from chlor-alkali industry as the major raw material. (United States)

    Zhao, Yuyang; Zhan, Jiayu; Liu, Guorui; Zheng, Minghui; Jin, Rong; Yang, Lili; Hao, Liwei; Wu, Xiaolin; Zhang, Xian; Wang, Pu


    Carbide slag produced from chlor-alkali industry contains high amounts of calcium compounds and can potentially be used as raw material for cement production; however, it contains large amounts of chlorine so it is essential to evaluate the emissions of chlorinated organic pollutants, including polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs), polychlorinated biphenyls (PCBs), and polychlorinated naphthalenes (PCNs). A field study of the emission profiles of these pollutants in a cement plant using such slag was performed. The average concentrations of PCDD/Fs, PCBs, and PCNs in stack gases collected at the kiln back end were 6.31, 1.07, and 31.89pg TEQ m-3, respectively. PCDFs dominated over PCDDs in particulate samples. Di- to pentachlorinated biphenyls were dominant homologs in the particulate samples. MonoCBs were the dominant homolog in stack gases from the kiln back end, and homolog concentrations decreased with increasing chlorine numbers. Mono- and diCNs accounted for 48-98% of PCNs. The estimated toxic equivalents of stack gas emissions of PCNs, classified as new persistent organic pollutants under Stockholm Convention, were unexpectedly higher than those of PCDD/Fs and PCBs. A mass balance indicated that all of the toxic equivalents were reduced by this cement kiln system. The highest 2,3,7,8-PCDD/F output is with clinker. Copyright © 2017 Elsevier B.V. All rights reserved.

  15. The emission of particulate matters and heavy metals from cement kilns – case study: co-incineration of tires in Serbia

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    Dušan Todorović


    Full Text Available Co-incineration of wastes started more than 20 years ago. In the last 10 years, the use of alternative fuels in the cement industry is continuously increasing. The use of solid wastes in cement kilns is one of the best technologies for a complete and safe destruction of these wastes, due to the fact that there is a simultaneous benefit of destroying wastes and getting the energy. However, particulate matters (PM and gaseous chemicals emitted from a source into the environment could be directly transmitted to humans through air inhalation. Therefore, for accurate health risk estimation, the emission of pollutants must be determined. In this work, the analysis of the emission of different pollutants when replacing partially the fuel type used in a cement kiln is done. PM, PM10, heavy metals and inorganic pollutants are analyzed. The methods used for sampling and analysis are the standard methods suggested by the EU regulations for stack analysis. Experimental results have shown the encouraging results: in particular clinker characteristics were unmodified, and stack emissions (NOx, SO2 and CO mainly were in the case of tires, slightly incremented but remaining almost always below the law imposed limits, and in some cases were even decreased.

  16. Comparative fatigue behavior of different bone cements. (United States)

    Gates, E I; Carter, D R; Harris, W H


    Tensile and fatigue studies were performed on four different preparations of acrylic bone cement: (1) surgical Simplex-P inserted into molds in the dough stage, (2) Zimmer Low Viscosity Cement (LVC) inserted in the liquid phase, (3) an experimental cement inserted in the dough phase, and (4) the same experimental cement inserted in the liquid phase. The void characteristics of the cements appeared to dictate their mechanical performance. While tests revealed no difference in the tensile strengths of the four cement preparations, small but statistically significant differences in mean fatigue life were observed. The experimental cement used in the dough stage exhibited superior fatigue characteristics when compared with Simplex and LVC. LVC had the poorest mechanical properties of the four cement groups. Since the specimen preparation procedures can markedly influence the cement void characteristics and, consequently, the mechanical properties, general statements about different cement types are offered with considerable reservations.


    Directory of Open Access Journals (Sweden)

    Pinilla A. Jesús Andelfo


    Full Text Available

    Fine-grained and mainly reddish color, compact and slightly breccious and vesicular pyrometamorphic rocks (natural clinker are associated to the spontaneous combustion of coal seams of the Cerrejón Formation exploited by Carbones del Cerrejón Limited in La Guajira Peninsula (Caribbean Region of Colombia. These rocks constitute remaining inorganic materials derived from claystones, mudstones and sandstones originally associated with the coal and are essentially a complex mixture of various amorphous and crystalline inorganic constituents. In this paper, a petrographic characterization of natural clinker, aswell as the application of the X-ray diffraction (Rietveld method by mean of quantitative analysis of its mineral phases were carried out. The RIQAS program was used for the refinement of X ray powder diffraction profiles, analyzing the importance of using the correct isostructural models for each of the existing phases, which were obtained from the Inorganic Crystal Structure Database (ICSD. The results obtained in this investigation show that the Rietveld method can be used as a powerful tool in the quantitative analysis of phases in polycrystalline samples, which has been a traditional problem in geology.

  18. Simulation of two alternatives for SO2 removal from wet cement kiln exhaust gases

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    Carlos Duque


    Full Text Available El objetivo de este trabajo fue simular dos procesos para capturar el dióxido de azufre liberado en los gases de escape de una cementera que opera con el proceso de clinker húmedo. De esta manera se pretende apoyar a las empresascementeras en la selección de la tecnología más adecuada para cumplir las regulaciones ambientales. Se seleccionaron dos tecnologías comerciales para la remoción de SO2, wet limestone, y wet Cement Kiln Dust (CKD, que se simularon usando un software comercial (Aspen Plus v.2006,5. La torre de absorción, que es considerada el punto crítico del proceso, se simuló usando el modelo Aspen RadFrac combinado con los cálculos de Aspen RateSep, de modo que se obtuvieran resultados más exactos que los alcanzados con la alternativa tradicional del diseño basado en el equilibrio. Además, los resultados obtenidos con esta combinación dan mejores estimaciones para el diseño de los equipos. Los aspectos relacionados con la convergencia de la simulación, tanto para la torre de absorción como para el proceso global, fueron resueltos usando las herramientas del software.

  19. Calcium Aluminate Cement Hydration Model

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    Matusinović, T.


    Full Text Available Calcium aluminate cement (AC is a very versatile special cement used for specific applications. As the hydration of AC is highly temperature dependent, yielding structurally different hydration products that continuously alter material properties, a good knowledge of thermal properties at early stages of hydration is essential. The kinetics of AC hydration is a complex process and the use of single mechanisms models cannot describe the rate of hydration during the whole stage.This paper examines the influence of temperature (ϑ=5–20 °C and water-to-cement mass ratio (mH /mAC = 0.4; 0.5 and 1.0 on hydration of commercial iron-rich AC ISTRA 40 (producer: Istra Cement, Pula, Croatia, which is a part of CALUCEM group, Figs 1–3. The flow rate of heat generation of cement pastes as a result of the hydration reactions was measured with differential microcalorimeter. Chemically bonded water in the hydrated cement samples was determined by thermo-gravimetry.Far less heat is liberated when cement and water come in contact for the first time, Fig. 1, than in the case for portland cement (PC. Higher water-to-cement ratio increases the heat evolved at later ages (Fig. 3 due to higher quantity of water available for hydration. A significant effect of the water-to-cement ratio on the hydration rate and hydration degree showed the importance of water as being the limiting reactant that slows down the reaction early. A simplified stoichiometric model of early age AC hydration (eq. (8 based on reaction schemes of principal minerals, nominally CA, C12A7 and C4AF (Table 1, was employed. Hydration kinetics after the induction period (ϑ < 20 °C had been successfully described (Fig. 4 and Table 2 by a proposed model (eq. (23 which simultaneously comprised three main mechanisms: nucleation and growth, interaction at phase boundary, and mass transfer. In the proposed kinetic model the nucleation and growth is proportional to the amount of reacted minerals (eq

  20. Evolution and quantification of the main Sensitisers in commercial portland cements

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    Frías, M.


    Full Text Available The commercial Portland cements contain minor elements in their chemical compositions. The presence of these elements has a direct incidence in different aspects: rheological behaviour, reaction kinetics, environmental, etc. Some of them also have a negative effect on the human health; so, chromium (Cr, nickel (Ni and cobalt (Co are the main allergens present in Portland cements, causing of Professional Dermatitis in construction workers. The current study is focussed on the quantification of total and soluble chromium, nickel and cobalt in a wide range of Spanish commercial cements. These values can represent a contribution to the establishing of possible limitations or reductions of these elements in forthcoming standards. Analytical data show that clinkers are the main responsibles of the presence of soluble chromium in commercial cements. This fact could be indicating that chromium solubility (from inert Cr III to soluble Cr VI would be closely related to the clinkerisation conditions. On the other hand, there is not a direct ratio between total chromium and soluble chromium; it means that analytical results are punctual and not any case can be extrapolating ones. Ni and Co solubility in water is practically negligible either raw as clinkers.

    Los cementos Portland comerciales contienen elementos minoritarios en su composición química. La presencia de estos elementos tiene una incidencia directa en diferentes aspectos: comportamiento reológico, cinética de reacción, contaminación ambiental, etc. Algunos de ellos, aparte de su incidencia mencionada anteriormente, tienen un efecto negativo en la salud humana. Así, el cromo (Cr, níquel (Ni y cobalto (Co son los principales alérgenos contenidos en los cementos y, por lo tanto, los principales causantes de la Dermatitis Profesional. Este trabajo se centra en la cuantifîcación de los contenidos totales y solubles de cromo, níquel y cobalto presentes en los cementos comerciales

  1. Solid solubility of MgO in the calcium silicates of portland clinker. The effect of CaF2

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    Puertas, F.


    Full Text Available The solid solubility of MgO in the calcium silicates of portland clinker has been determined by XRD and XDS. The influence that the presence of CaF2 has on said solubility has also been verified. The solid solution limit of MgO in C3S at 1275 ºC lies at about 1.0% wt, where the triclinic form II stabilizes. The presence of CaF2 does not alter the maximum value of the MgO solubilized in that silicate, although there does take place the stabilization of the triclinic polymorph II at lower MgO contents (between 0.3 - 0.6% wt. The maximum amount of solubilized MgO in βC2 at 1.050 ºC lies around 0.5% wt. This value does not change by the presence of CaF2.Se ha determinado por DRX y EDX la solubilidad sólida del MgO en los silicatos cálcicos del clínker portland. Se ha comprobado, así mismo la influencia que sobre dicha solubilidad tiene la presencia de CaF2. El límite de disolución sólida del MgO en el C3S a 1.275º C se sitúa alrededor del 1,0% en peso, estabilizándose la forma triclínica II. La presencia de CaF2 no altera el valor máximo de MgO solubilizado en este silicato, aunque si se produce la estabilización del polimorfo triclínico II a contenidos menores de MgO (entre 0,3 – 0,6% en peso. La cantidad máxima de MgO solubilizado en e/ βC2S a 1.050 ºC se sitúa en torno al 0,5% en peso. Este valor no se ve modificado por la presencia de CaF2.

  2. Cement pulmonary embolism after vertebroplasty. (United States)

    Sifuentes Giraldo, Walter Alberto; Lamúa Riazuelo, José Ramón; Gallego Rivera, José Ignacio; Vázquez Díaz, Mónica


    In recent years, the use of vertebral cementing techniques for vertebroplasty and kyphoplasty has spread for the treatment of pain associated with osteoporotic vertebral compression fractures. This is also associated with the increased incidence of complications related with these procedures, the most frequent being originated by leakage of cementation material. Cement can escape into the vertebral venous system and reach the pulmonary circulation through the azygous system and cava vein, producing a cement embolism. This is a frequent complication, occurring in up to 26% of patients undergoing vertebroplasty but, since most patients have no clinical or hemodynamical repercussion, this event usually goes unnoticed. However, some serious, and even fatal cases, have been reported. We report the case of a 74-year-old male patient who underwent vertebroplasty for persistent pain associated with osteoporotic L3 vertebral fracture and who developed a cement leak into the cava vein and right pulmonary artery during the procedure. Although he developed a pulmonary cement embolism, the patient remained asymptomatic and did not present complications during follow-up. Copyright © 2012 Elsevier España, S.L. All rights reserved.

  3. Application of ESP for gas cleaning in cement industry--with reference to India. (United States)

    Bapat, J D


    Electrostatic precipitators (ESP) are used for gas cleaning in almost every section of cement manufacture. Application of ESP is studied, keeping in view Indian conditions. The characterisation of dust emissions has been done for different units, such as rotary kiln and raw mill, alkali by-pass, clinker cooler, cement and coal mill, in terms of exit gas quantity, temperature, dew point, dust content and particle size. It is seen that all these characteristics have a wide range of variance. The ESP system must effectively deal with these variations. The fundamental analytical expression governing the performance of ESP, i.e. the Deutsch equation, and that for particle migration velocity, were analysed to predict the effect of major operating parameters, namely particle size, temperature and applied voltage. Whereas the migration velocity (and the efficiency) varies directly with the particle size, it is proportional to the square and square root of applied voltage and absolute temperature of the gas, respectively. The increase in efficiency due to temperature is not seen in dc based ESP, perhaps due to more pronounced negative effect on the applied voltage due to the increase in dust resistivity at higher temperatures. The effect of gas and dust characteristics on the collection efficiency of ESP, as seen in the industrial practice, is summarised. Some main process and design improvements effectively dealing with the problem of gas and dust characteristics have been discussed. These are gas conditioning, pulse energization, ESP-fabric filter (FF) combination, improved horizontal flow as well as open top ESP.Generally, gas conditioning entails higher operating and maintenance costs. Pulse energization allows the use of hot gas, besides reducing the dust emission and power consumption. The improved horizontal flow ESP has been successfully used in coal dust cleaning. The open top or vertical flow ESP has a limitation on collection efficiency as it provides for only

  4. Low pH Cements

    Energy Technology Data Exchange (ETDEWEB)

    Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)


    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  5. Methodologies for measuring the setting times of mineral trioxide aggregate and Portland cement products used in dentistry. (United States)

    Ha, William Nguyen; Nicholson, Timothy; Kahler, Bill; Walsh, Laurence James


    Objective The current standard used to measure setting time for Mineral Trioxide Aggregate (MTA) involves indentation testing with arbitrary weights. This study compared indentation testing against rheological measurements and assessed the influences of particle size and the inclusion of bismuth oxide on the setting time of experimental MTA and Portland cement (PC). Material and methods Two PCs (P1 and P2) of different particle sizes were produced using the same clinker. From these two PCs, two experimental MTAs (M1 and M2) were created with the addition of bismuth oxide. Particle size distributions were assessed using laser diffraction analysis. Indentation setting time tests were performed in accordance to the Gillmore needle test. Elastic modulus was assessed using a strain-controlled rheometer at 1 rad s(-1) and an applied strain of 0.01%. Results P1, P2, M1 and M2 cements had median particle sizes of 6.1, 12.5, 6.5 and 13.0 μm, respectively. Using indentation testing, final setting times were ranked P1 ranking of the final setting time corresponded with the rheological assessment of time required to reach 95% of the elastic modulus plateau. Conclusions The time to reach 95% elastic modulus plateau of 9.3 min corresponds to a time close to the point where the material can be overlaid with another restorative material to give a final restoration. The 95% plateau value for elastic modulus may be a more useful parameter for determining how the setting reaction of PC and MTA cements progress over time.

  6. Degradable borate glass polyalkenoate cements. (United States)

    Shen, L; Coughlan, A; Towler, M; Hall, M


    Glass polyalkenoate cements (GPCs) containing aluminum-free borate glasses having the general composition Ag2O-Na2O-CaO-SrO-ZnO-TiO2-B2O3 were evaluated in this work. An initial screening study of sixteen compositions was used to identify regions of glass formation and cement compositions with promising rheological properties. The results of the screening study were used to develop four model borate glass compositions for further study. A second round of rheological experiments was used to identify a preferred GPC formulation for each model glass composition. The model borate glasses containing higher levels of TiO2 (7.5 mol %) tended to have longer working times and shorter setting times. Dissolution behavior of the four model GPC formulations was evaluated by measuring ion release profiles as a function of time. All four GPC formulations showed evidence of incongruent dissolution behavior when considering the relative release profiles of sodium and boron, although the exact dissolution profile of the glass was presumably obscured by the polymeric cement matrix. Compression testing was undertaken to evaluate cement strength over time during immersion in water. The cements containing the borate glass with 7.5 mol % TiO2 had the highest initial compressive strength, ranging between 20 and 30 MPa. No beneficial aging effect was observed-instead, the strength of all four model GPC formulations was found to degrade with time.

  7. Heterogeneous Glasses and Sustainable Cement (United States)

    Del Gado, Emanuela


    Calcium-silicate hydrate (C-S-H) is the main binding agent in cement and concrete. It forms at the beginning of cement hydration, it progressively densifies as cement hardens and is ultimately responsible for the performances of concrete. This hydration product is a cohesive nano-scale heterogeneous glass, whose structure and mechanics are still poorly understood, in spite of its practical importance. I will review some of the open questions for this fascinating material and discuss a statistical physics approach recently developed, which allows us to investigate the structural arrest and solidification under the out-of-equilibrium conditions typical of cement hydration and the role of the nano-scale structure in C-S-H mechanics upon hardening. Our approach unveils how some distinctive features of the kinetics of cement hydration can be related to changes in the morphology of this glassy material and elucidates the role of nano-scale mechanical heterogeneities in the hardened C-S-H.

  8. Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

    LENUS (Irish Health Repository)

    Addison, Owen


    Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.


    Energy Technology Data Exchange (ETDEWEB)



    Using the conventional well cements consisting of the calcium silicate hydrates (CaO-SiO{sub 2}-H{sub 2}O system) and calcium aluminum silicate hydrates (CaO-Al{sub 2}O{sub 3}-SiO{sub 2}-H{sub 2}O system) for the integrity of geothermal wells, the serious concern confronting the cementing industries was their poor performance in mechanically supporting the metallic well casing pipes and in mitigating the pipe's corrosion in very harsh geothermal reservoirs. These difficulties are particularly acute in two geological regions: One is the deep hot downhole area ({approx} 1700 m depth at temperatures of {approx} 320 C) that contains hyper saline water with high concentrations of CO{sub 2} (> 40,000 ppm) in conjunction with {approx} 100 ppm H{sub 2}S at a mild acid of pH {approx} 5.0; the other is the upper well region between the well's surface and {approx} 1000 m depth at temperatures up to 200 C. The specific environment of the latter region is characterized by highly concentrated H{sub 2}SO{sub 4} (pH < 1.5) brine containing at least 5000 ppm CO{sub 2}. When these conventional cements are emplaced in these harsh environments, their major shortcoming is their susceptibility to reactions with hot CO{sub 2} and H{sub 2}SO4, thereby causing their deterioration brought about by CO{sub 2}-catalyzed carbonation and acid-initiated erosion. Such degradation not only reduced rapidly the strength of cements, lowering the mechanical support of casing pipes, but also increased the extent of permeability of the brine through the cement layer, promoting the rate of the pipe's corrosion. Severely carbonated and acid eroded cements often impaired the integrity of a well in less than one year; in the worst cases, casings have collapsed within three months, leading to the need for costly and time-consuming repairs or redrilling operations. These were the reasons why the geothermal well drilling and cementing industries were concerned about using conventional well

  10. Shear bond strength of cement to zirconia

    NARCIS (Netherlands)

    Rosentritt, M.; Behr, M.; van der Zel, J.M.; Feilzer, A.J.


    This study investigated the shear bond strength (SBS) of various cements to zirconia ceramic. CoCr-cylinders were bonded to zirconia plates (20 mm × 10 mm × 2 mm; n = 8 per group) using four self-adhesive resin cements (one capsule, three hand-mixed) and four resin cements, partly in combination

  11. 21 CFR 872.3275 - Dental cement. (United States)


    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Dental cement. 872.3275 Section 872.3275 Food and... DENTAL DEVICES Prosthetic Devices § 872.3275 Dental cement. (a) Zinc oxide-eugenol—(1) Identification... filling or as a base cement to affix a temporary tooth filling, to affix dental devices such as crowns or...

  12. Multicomponent modelling of Portland cement hydration reactions

    NARCIS (Netherlands)

    Ukrainczyk, N.; Koenders, E.A.B.; Van Breugel, K.


    The prospect of cement and concrete technologies depends on more in depth understanding of cement hydration reactions. Hydration reaction models simulate the development of the microstructures that can finally be used to estimate the cement based material properties that influence performance and

  13. Rice Husk Ash Cement – An alternative pozzolana cement for ...

    African Journals Online (AJOL)

    The engineering properties of the cement resulting from a mixture of OPC plus RHA and lime plus RHA were satisfactory with addition of up to 50% RHA. The RHA improved greatly the compressive strength of lime. The cost of producing RHA was considered in pricing the resulting binder and it showed that the use of RHA ...

  14. Development of novel dental cements. II. Cement properties. (United States)

    Neve, A D; Piddock, V; Combe, E C


    Following earlier work, three novel aluminoborate glasses have been studied as potential cement components. Factors studied include the effect of batch size on composition and manipulative characteristics, and the effect of tartaric acid and conditions of storage on mechanical properties. It was concluded that two materials have potential for application as dental luting agents.

  15. Process development for utilizing asbestos cement waste in rotary kilns for the cement industry. Final report; Erarbeitung eines Verfahrens zur stofflichen Verwertung von zementgebundenen Asbestprodukten in Drehrohroefen fuer die Zementindustrie. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Schlegel, R.; Kieser, J.; Kraehner, A.


    The law for recycling and waste demands the utilization also for waste of asbestos cement (ac). The procedure of thermal utilization of ac in the flame of a rotary cement kiln was developed and patented by the research institute IBU-tec Weimar, Germany. The ac-material has to be pre-pulverized and grinded to a degree of fineness of R{sub 90}<15%. Considerations of safety engineering lead to the idea of common fine grinding of old oil (oo) and ac. This new procedure was searched in FuE-project in 1998/99 (financial support by BMBF). A mash of ac and oo was generated as a utilization product ready for firing which was injected into the flame of the rotary cement kiln. This particles of ac smelt to spherical shaped particles at a temperature above 1500 C. They were utilized by clinker formation. The material and gas stream leaving the kiln does not contain fibres of asbestos. This was demonstrated in a small equipment burning test. The industrial realization concerning cement plant Ruedersdorf, near Berlin, was searched, technologically described and safety engineeringly and financially assessed by a project study. Process-technical and financial advantages were seen for the dry fine grinding. The wet fine grinding with old oil could be used in cement plants using old oil as fuel. (orig.) [German] Das Kreislaufwirtschafts- und Abfallgesetz (1994) fordert u.a. die stoffliche Verwertung auch fuer Asbestzementabfaelle (AZ). Das vom Institut fuer Baustoff- und Umweltschutz-Technologie Weimar 1995 entwickelte und patentierte Verfahren zur thermischen Verwertung von AZ in der Flamme eines Zementdrehrohrofens erfuellt diese Forderung. Das AZ-Material muss vorzerkleinert und bis zur Rohmehlfeinheit (R{sub 90}<15%) feingemahlen werden. Sicherheitstechnische Ueberlegungen fuehrten zu der Idee, die Feinmahlung zusammen mit Altoel (AOe) zu erproben. Diese Verfahrensvariante wurde im Rahmen eines FuE-Projektes 1998/99 untersucht (finanzielle Foerderung durch das BMBF). Als


    Directory of Open Access Journals (Sweden)

    T. N. Zhilnikova


    Full Text Available Objectives. The formation of the structure of hardened concrete grouting with two-stage expansion is a complex process that is influenced by many factors, both of a prescriptive nature (composition and additive dosage, mineralogical composition of Portland cement clinker, concrete composition, the presence of chemical additives and in terms of process (the fineness of cement grinding, temperature of curing, etc.. Methods. In order to assess the impact of the above factors, the article proposes the introduction of a number of integrated indicators being characterised as a process in which influences are shown alongside the factor generating the influence. For the evaluation of the influence of different factors on the process of gas generation, an effectiveness ratio of gas generation is proposed by the authors. Results. The article presents the results of an investigation into the influence of the amount of gassing agent and the type and dosage of superplasticiser on the process of gassing by means of the displacement method on the mortar mix. The authors similarly propose a expansion efficiency coefficient. The article presents the results of the investigation into the influence of the amount of gassing agent, the presence and amount of superplasticiser, the sand/cement ratio, aggregate size and water-cement ratio during the first stage of expansion of the mixture. The authors propose a formula for describing the dependence of the relative expansion deformations on the concentration of filler. In order to assess the conditions in which a mixture is present, it is proposed to use an indicator consisting in the constraint expansion coefficient. Conclusion. Use of the hardening condition coefficient is proposed as a means of accounting for the effect of curing conditions on the strength of the concrete grouting with two-stage expansion. The authors recommend taking the introduction of correction factors into account when considering the impact of

  17. Fast Setting Cement - Literature Survey (United States)


    viscosity, and adaptability to fillers . This formula- tion provides a 30-mmn compressive strength of 3500 psi and flexural strength of 600 psi. Among other... limestone sand, water, and plastiment showed a compressive strength of approximately 6700 psi at 1 day. 5. Annex C - Very fine cements. a. The

  18. False set in aireated cements

    Directory of Open Access Journals (Sweden)

    Vázquez, T.


    Full Text Available The influence of aireation on the appearance or elimination of the false setting in industrial portland cements is studied by means of infrared spectroscopy.

    Se estudia por medio de la espectroscopia infrarroja la influencia de la aireación sobre la aparición o eliminación del fraguado, en cemento portland industriales.

  19. Understanding cement mechanical behavior in SAGD wells

    Energy Technology Data Exchange (ETDEWEB)

    Xie, J.; Zahacy, T. A. [C-FER Technologies (Canada)


    In the heavy oil industry, the steam assisted gravity drainage process is often used to enhance oil recovery but it can cause cracks in the cement sheath. These cracks are the result of high steam temperatures and thermal expansion. In order to mitigate this risk, improved well designs are required. The aim of this paper is to present the mechanical behavior of the cement sheath during the heating phase. An analysis of the impact of design and operating parameters was conducted through thermal hydraulic and thermal mechanical analyses to assess cement integrity. These analyses were then performed on an example of an SAGD project in the southern part of the Athabasca oilsands region to assess the performance of the cement sheath. Results showed that potential damage to the cement can be reduced by slow heating and a lower Young's modulus cement blend. This paper makes recommendations for optimizing cement design in thermal recovery wells.

  20. Nano-granular texture of cement hydrates

    Directory of Open Access Journals (Sweden)

    Ioannidou Katerina


    Full Text Available Mechanical behavior of concrete crucially depends on cement hydrates, the “glue” of cement. The design of high performance and more environmentally friendly cements demands a deeper understanding of the formation of the multiscale structure of cement hydrates, when they precipitate and densify. We investigate the precipitation and setting of nano-grains of cement hydrates using a combination of Monte Carlo and Molecular Dynamics numerical simulations and study their texture from nano up to the micron scale. We characterize the texture of cement hydrates using the local volume fraction distribution, the pore size distribution, the scattering intensity and the chord length distribution and we compare them with experiments. Our nano-granular model provides cement structure with realistic texture and mechanics and can be further used to investigate degradation mechanisms.

  1. Hydration and microstructure of Portland cement partially substituted with ultrafine silica

    Directory of Open Access Journals (Sweden)

    Escalante, J. I.


    Full Text Available Geothermal waste, a by-product of steam power plants that use geothermal underground resources, was studied as a possible replacement for Portland cement. This waste consists primarily in amorphous nanometric silica with traces of sodium and potassium chlorides. The replacement ratios studied were 0, 10 and 20% in cements cured at 20 and 60 ºC. X-ray diffraction analysis showed that clinker phase hydration took place earlier in the presence of the geothermal waste. Scanning electron microscopy, in turn, revealed a reduction in porosity and intense calcium hydroxide consumption as a result of the pozzolanic reaction. The pastes containing 20% waste, however, an intense cracking was observed due to the formation of alkali silica reaction gel and ettringite. Cracking was more prominent at 60 ºC but was not observed in either the neat cement or the blend with 10 % waste. The presence of these detrimental phases was attributed to the formation of Friedel’s salt in the initial hydration stages, induced by the chlorides in the geothermal material.Se investigaron pastas de cemento Portland sustituido con un desecho geotérmico, subproducto de la generación de electricidad en plantas que emplean recursos geotérmicos. El desecho está compuesto principalmente de sílice amorfa de tamaño nanométrico, con cloruros de sodio y potasio. Se investigaron cementos con niveles de substitución de 0, 10 y 20%, curados a 20 y 60 °C. En presencia del desecho geotérmico, se observó por Difracción de rayos X cuantitativa que la hidratación de las fases del clínker se aceleró; además mediante microscopía electrónica de barrido se encontró una disminución en la porosidad y un intenso consumo de hidróxido de calcio por la reacción puzolánica. Sin embargo, para pastas con 20% de desecho geotérmico, se observó agrietamiento con la presencia de gel de reacción álcali sílice y ettringita; fue más acentuado a 60 °C y no se observó para pastas de

  2. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface (United States)

    Waanders, Daan; Janssen, Dennis; Mann, Kenneth A.; Verdonschot, Nico


    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage, or micro cracks, and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect the mechanical response of the cement-bone interface at various load levels in terms of plastic displacement and crack formation. Two FEA models were created, which were based on micro-computed tomography data of two physical cement-bone interface specimens. These models were subjected to tensile fatigue loads with four different magnitudes. Three deformation modes of the cement were considered; ‘only creep’, ‘only damage’ or ‘creep and damage’. The interfacial plastic deformation, the crack reduction as a result of creep and the interfacial stresses in the bone were monitored. The results demonstrate that, although some models failed early, the majority of plastic displacement was caused by fatigue damage, rather than cement creep. However, cement creep does decrease the crack formation in the cement up to 20%. Finally, while cement creep hardly influences the stress levels in the bone, fatigue damage of the cement considerably increases the stress levels in the bone. We conclude that at low load levels the plastic displacement is mainly caused by creep. At moderate to high load levels, however, the plastic displacement is dominated by fatigue damage and is hardly affected by creep, although creep reduced the number of cracks in moderate to high load region. PMID:20692663

  3. Retention of gold alloy crowns cemented with traditional and resin cements. (United States)

    Pinzón, Lilliam M; Frey, Gary N; Winkler, Mark M; Tate, William H; Burgess, John O; Powers, John M


    The aim of this study was to measure in vitro retention of cast gold crowns cemented with traditional and resin cements. Forty-eight human molars were prepared on a lathe to produce complete crown preparations with a consistent taper and split into six groups, eight crowns in each group. Crowns were cast in a high-gold alloy and then cemented. After 24 hours, the retention force (N) was recorded and mean values were analyzed by one-way analysis of variance and the Fisher post-hoc least significant difference (PLSD) multiple comparisons test (a = .05). Failure sites were examined under 3100 magnification and recorded. Mean values (SD) for each group in increasing order of retention force were: Harvard Cement: 43 N (27), TempoCem: 59 N (16), PermaCem Dual: 130 N (42), RelyX Luting Cement: 279 N (26), Contax and PermaCem Dual: 286 N (38), and TempoCem with Contax and PermaCem Dual: 340 N (14). The Fisher PLSD interval (P = .05) for comparing cements was 29 N. Zinc-phosphate cement and provisional resin cements had the lowest retention forces. Resin cement with a bonding agent and the hybrid-ionomer cement had similar retention forces. Resin cement with a bonding agent applied after use of a provisional resin cement had a significantly higher retention force than the other cements tested.

  4. Evaluation of the Performance of Local Cements with Imported Class

    African Journals Online (AJOL)

    Portland cement is the most commonly used cement in the oil and gas industry and it accounts for about 99% of all primary cementing operations throughout the world. For Portland cement to qualify as oil well cement, the chemical and physical properties must meet the required standards of the American Petroleum Institute ...

  5. Fiscal 1999 basic survey report for promotion of joint implementation. Survey of diffusion of fluidized bed cement kilns in Vietnam; 1999 nendo Vietnam koku ni okeru ryudosho cement kiln fukyu chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)



    Possibility is assessed of energy saving and CO2 reduction through replacing shaft kilns with fluidized bed kilns at four cement plants in Vietnam. The effort will be associated with the clean development mechanism (CDM) ultimately. The fluidized bed kiln is one of the state-of-the-art technologies developed to meet social, economic, and technical demands involving global environments, enhancement of energy efficiency, effective use of resources, improvement in cost performance, increasingly diversified needs for cement, etc. Use of the technology will lead to an extensive reduction in greenhouse gas emissions, solution of the problem of dust flying from calcinating facilities, production of clinkers high in stability and quality, utilization of inexpensive fuels such as low-grade coal, and production cost reduced thanks to the new equipment occupying less installation space. The conclusion of the study is that the energy to be consumed by the four plants will decrease by 6101-9551 tons/year in terms of oil and that energy saving rate will be 37-44%. The decrease in fuel and electricity for calcinating furnaces in turn decreases CO2 emissions, with the amount of reduction estimated at 24,393-38,794 tons/year in terms of CO2 and the rate of reduction estimated at 36-44%. As for payout in case environmental special yen credit is granted, it will realize in the 10-12th year, which means such financing will achieve a sufficient investment effect. Effect is also tentatively calculated in case of fluidized bed kilns diffused across the country. (NEDO)

  6. Status quo of energy recovery from waste in special industrial facilities and evaluation of the environmental impacts of using refuse derived fuel (RDF) in cement kilns in Germany; Untersuchung der Umweltauswirkungen des Einsatzes von Abfaellen ausserhalb thermischer Abfallbehandlungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Alwast, H.; Marton, C.; Koepp, M.


    Within the study presented here the use of energy recovery from waste was analysed for several industrial facilities, focussing on cement plants, kilns in the lime and gypsum industry, steel works and plants for the production of non ferrous metals. 44 German cement plants dispose of an own clinker production. Presently 31 plants have a permit for recovering energy from waste. The total permitted capacity for energy recovery in German cement kilns amounts to nearly 2,6 Mio. t/a. Mainly waste oil, old tyres, fuel derived from processed production-specific and municipal waste, plastics, scrap wood and waste paper are co-incinerated. In 1998/99 a total amount of roughly 945.000 t refuse was processed in 30 units of the studied facilities. In five furnaces at three steel works waste can be used for energy or material recovery. The approved total capacity of high calorific waste for energy recovery comes to nearly 350,000 t/a. Especially industrial plastics and packaging waste from DSD, plastics processed in scrap mills and shreddered waste and granulated paint sludge are used. In 1998 the facilities processed only old plastic, representing a total amount of nearly 109.000 t. At present seven facilities in the non ferrous metal industry have a permit for energy recovery from waste. The maximum capacity amounts on national level to nearly 140.000 t/a. Especially waste oil, packaging waste, plastics and scrap wood can be processed. The analysis of respective applications of the 17th BImSchV shows an inconsistency within the amending permitting procedures. For the time to come a conformity between the respective regional permitting authorities would be recommendable. Moreover, the effects on air emission caused by using waste for energy recovery were analysed for cement kilns with own clinker production. Due to the amendment of the 17th BImSchV more stringent requirements regarding waste composition must be established. This is especially valid for the highly volatile

  7. A Twofold Comparison between Dual Cure Resin Modified Cement and Glass Ionomer Cement for Orthodontic Band Cementation. (United States)

    Attar, Hanaa El; Elhiny, Omnia; Salem, Ghada; Abdelrahman, Ahmed; Attia, Mazen


    To test the solubility of dual cure resin modified resin cement in a food simulating solution and the shear bond strength compared to conventional Glass ionomer cement. The materials tested were self-adhesive dual cure resin modified cement and Glass Ionomer (GIC). Twenty Teflon moulds were divided into two groups of tens. The first group was injected and packed with the modified resin cement, the second group was packed with GIC. To test the solubility, each mould was weighed before and after being placed in an analytical reagent for 30 days. The solubility was measured as the difference between the initial and final drying mass. To measure the Shear bond strength, 20 freshly extracted wisdom teeth were equally divided into two groups and embedded in self-cure acrylic resin. Four mm sections of stainless steel bands were cemented to the exposed buccal surfaces of teeth under a constant load of 500 g. Shear bond strength was measured using a computer controlled materials testing machine and the load required to deband the samples was recorded in Newtons. GIC showed significantly higher mean weight loss and an insignificant lower Shear bond strength, compared to dual cure resin Cement. It was found that dual cure resin modified cement was less soluble than glass ionomer cement and of comparable bond strength rendering it more useful clinically for orthodontic band cementation.

  8. Design, quality, and quality assurance of solid recovered fuels for the substitution of fossil feedstock in the cement industry. (United States)

    Sarc, R; Lorber, K E; Pomberger, R; Rogetzer, M; Sipple, E M


    This paper describes the requirements for the production, quality, and quality assurance of solid recovered fuels (SRF) that are increasingly used in the cement industry. Different aspects have to be considered before using SRF as an alternative fuel. Here, a study on the quality of SRF used in the cement industry is presented. This overview is completed by an investigation of type and properties of input materials used at waste splitting and SRF production plants in Austria. As a simplified classification, SRF can be divided into two classes: a fine, high-calorific SRF for the main burner, or coarser SRF material with low calorific value for secondary firing systems, such as precombustion chambers or similar systems. In the present study, SRFs coming from various sources that fall under these two different waste fuel classes are discussed. Both SRFs are actually fired in the grey clinker kiln of the Holcim (Slovensko) plant in Rohožnik (Slovakia). The fine premium-quality material is used in the main burner and the coarse regular-quality material is fed to a FLS Hotdisc combustion device. In general, the alternative fuels are used instead of their substituted fossil fuels. For this, chemical compositions and other properties of SRF were compared to hard coal as one of the most common conventional fuels in Europe. This approach allows to compare the heavy metal input from traditional and alternative fuels and to comment on the legal requirements on SRF that, at the moment, are under development in Europe. © The Author(s) 2014.

  9. Influence of the temperature on the cement disintegration in cement-retained implant restorations. (United States)

    Linkevicius, Tomas; Vindasiute, Egle; Puisys, Algirdas; Linkeviciene, Laura; Svediene, Olga


    The aim of this study was to estimate the average disintegration temperature of three dental cements used for the cementation of the implant-supported prostheses. One hundred and twenty metal frameworks were fabricated and cemented on the prosthetic abutments with different dental cements. After heat treatment in the dental furnace, the samples were set for the separation to test the integration of the cement. Results have shown that resin-modified glass-ionomer cement (RGIC) exhibited the lowest disintegration temperature (pcement (ZPC) and dual cure resin cement (RC) (p>0.05). Average separation temperatures: RGIC - 306 ± 23 °C, RC - 363 ± 71 °C, it could not be calculated for the ZPC due to the eight unseparated specimens. Within the limitations of the study, it could be concluded that RGIC cement disintegrates at the lowest temperature and ZPC is not prone to break down after exposure to temperature.

  10. Catastrophic cement reaction following cementation for megaprosthesis for proximal femoral fracture. (United States)

    Baig, Muhammad Nouman; Curtin, William; Callaghan, Michael Andrew; Murphy, Colin G


    Bone cement implantation syndrome (BCIS) is a well-described and potentially fatal complication of orthopaedic surgery involving pressurised bone cement. Although also described for certain spinal procedures, it is most commonly associated with cemented hip and knee arthroplasty and with cemented hemiarthroplasty following neck of femur fracture in particular.Donaldson et alproposed the definition of BCIS as a syndrome "characterized by hypoxia, hypotension or both and/or unexpected loss of consciousness occurring around the time of cementation, prosthesis insertion, reduction of the joint or, occasionally, limb tourniquet deflation in a patient undergoing cemented bone surgery". Other features include increased vascular resistance, cardiac arrhythmias and cardiac arrest post cement use.We describe a case of a patient who suffered a catastrophic reaction to cement during surgery for a comminuted proximal femoral fracture. © BMJ Publishing Group Ltd (unless otherwise stated in the text of the article) 2017. All rights reserved. No commercial use is permitted unless otherwise expressly granted.

  11. Surface pretreatment for prolonged survival of cemented tibial prosthesis components: full- vs. surface-cementation technique

    Directory of Open Access Journals (Sweden)

    Niethard Fritz


    Full Text Available Abstract Background One of few persisting problems of cemented total knee arthroplasty (TKA is aseptic loosening of tibial component due to degradation of the interface between bone cement and metallic tibial shaft component, particularly for surface cemented tibial components. Surface cementation technique has important clinical meaning in case of revision and for avoidance of stress shielding. Degradation of the interface between bone cement and bone may be a secondary effect due to excessive crack formation in bone cement starting at the opposite metallic surface. Methods This study was done to prove crack formation in the bone cement near the metallic surface when this is not coated. We propose a newly developed coating process by PVD layering with SiOx to avoid that crack formation in the bone cement. A biomechanical model for vibration fatigue test was done to simulate the physiological and biomechanical conditions of the human knee joint and to prove excessive crack formation. Results It was found that coated tibial components showed a highly significant reduction of cement cracking near the interface metal/bone cement (p Conclusion Coating dramatically reduces hydrolytic- and stress-related crack formation at the prosthesis interface metal/bone cement. This leads to a more homogenous load transfer into the cement mantle which should reduce the frequency of loosening in the interfaces metal/bone cement/bone. With surface coating of the tibial component it should become possible that surface cemented TKAs reveal similar loosening rates as TKAs both surface and stem cemented. This would be an important clinical advantage since it is believed that surface cementing reduces metaphyseal bone loss in case of revision and stress shielding for better bone health.

  12. Pulmonary Cement Embolism following Percutaneous Vertebroplasty

    Directory of Open Access Journals (Sweden)

    Ümran Toru


    Full Text Available Percutaneous vertebroplasty is a minimal invasive procedure that is applied for the treatment of osteoporotic vertebral fractures. During vertebroplasty, the leakage of bone cement outside the vertebral body leads to pulmonary cement embolism, which is a serious complication of this procedure. Here we report a 48-year-old man who was admitted to our hospital with dyspnea after percutaneous vertebroplasty and diagnosed as pulmonary cement embolism.

  13. Water dynamics in glass ionomer cements (United States)

    Berg, M. C.; Jacobsen, J.; Momsen, N. C. R.; Benetti, A. R.; Telling, M. T. F.; Seydel, T.; Bordallo, H. N.


    Glass ionomer cements (GIC) are an alternative for preventive dentistry. However, these dental cements are complex systems where important motions related to the different states of the hydrogen atoms evolve in a confined porous structure. In this paper, we studied the water dynamics of two different liquids used to prepare either conventional or resin-modified glass ionomer cement. By combining thermal analysis with neutron scattering data we were able to relate the water structure in the liquids to the materials properties.

  14. Nanofunctionalized zirconia and barium sulfate particles as bone cement additives. (United States)

    Gillani, Riaz; Ercan, Batur; Qiao, Alex; Webster, Thomas J


    Zirconia (ZrO(2)) and barium sulfate (BaSO(4)) particles were introduced into a methyl methacrylate monomer (MMA) solution with polymethyl methacrylate (PMMA) beads during polymerization to develop the following novel bone cements: bone cements with unfunctionalized ZrO(2) micron particles, bone cements with unfunctionalized ZrO(2) nanoparticles, bone cements with ZrO(2) nanoparticles functionalized with 3-(trimethoxysilyl)propyl methacrylate (TMS), bone cements with unfunctionalized BaSO(4) micron particles, bone cements with unfunctionalized BaSO(4) nanoparticles, and bone cements with BaSO(4) nanoparticles functionalized with TMS. Results demonstrated that in vitro osteoblast (bone-forming cell) densities were greater on bone cements containing BaSO(4) ceramic particles after four hours compared to control unmodified bone cements. Osteoblast densities were also greater on bone cements containing all of the ceramic particles after 24 hours compared to unmodified bone cements, particularly those bone cements containing nanofunctionalized ceramic particles. Bone cements containing ceramic particles demonstrated significantly altered mechanical properties; specifically, under tensile loading, plain bone cements and bone cements containing unfunctionalized ceramic particles exhibited brittle failure modes whereas bone cements containing nanofunctionalized ceramic particles exhibited plastic failure modes. Finally, all bone cements containing ceramic particles possessed greater radio-opacity than unmodified bone cements. In summary, the results of this study demonstrated a positive impact on the properties of traditional bone cements for orthopedic applications with the addition of unfunctionalized and TMS functionalized ceramic nanoparticles.

  15. The influence of ultrasound on removal of prefabricated metal post cemented with different resin cements

    Directory of Open Access Journals (Sweden)

    Atiyeh Feiz


    Conclusion: Ultrasonic energy did not decrease the retention of posts cemented with Panavia or Maxcem Elite cements. Furthermore, it seems that there is no significant difference between removal force of self-etch (Panavia and the self-etch self-adhesive (Maxcem Elite resin cements.

  16. Prediction of hydroxyl concentrations in cement pore water using a numerical cement hydration model

    NARCIS (Netherlands)

    van Eijk, R.J.; Brouwers, Jos


    In this paper, a 3D numerical cement hydration model is used for predicting alkali and hydroxyl concentrations in cement pore water. First, this numerical model is calibrated for Dutch cement employing both chemical shrinkage and calorimetric experiments. Secondly, the strength development of some

  17. Evaluation of cement thixotropy for the cement of oil wells in areas ...

    African Journals Online (AJOL)

    ... economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster. Keywords: cementing; lost circulation; ...

  18. Early cement damage around a femoral stem is concentrated at the cement/bone interface. (United States)

    Race, Amos; Miller, Mark A; Ayers, David C; Mann, Kenneth A


    This study aimed to improve understanding of the mechanical aspects of cemented implant loosening. After aggressive fatigue loading of stem/cement/femur constructs, micro-cracks and stem/bone micro-motions were quantified to answer three research questions: Are cracks preferentially associated with the stem/cement interface, the cement/bone interface or voids? Is cement damage dependent on axial position? Does cement damage correlate with micro-motion between the stem and the bone? Eight Charnley Cobra stems were implanted in cadaveric femora. Six stem/cement/femur constructs were subjected to "stair-climbing" loads for 300 kcycles at 2Hz. Loads were normalized by construct stiffness to avoid fracture. Two additional constructs were not loaded. Transverse sections were cut at 10mm intervals, stained with a fluorescent dye penetrant and examined using epi-fluorescence stereomicroscopy. Crack lengths and cement areas were recorded for 9 sections per specimen. Crack length-density was calculated by dividing summed crack length by cement mantle area. To isolate the effect of loading, length-density data were offset by the baseline length-density measured in the non-loaded specimens. Significantly more cracks were associated with the interdigitated area (35.1%+/-11.6%) and the cement/bone interface (31.0%+/-6.2%) than with the stem/cement interface (11.0%+/-5.2%) or voids (6.1%+/-4.8%) (psmall, all stems rotated internally. Cement damage did not correlate with micro-motion.

  19. The effect of low dose teicoplanin-loaded acrylic bone cement on biocompatibility of bone cement. (United States)

    Öztemür, Zekeriya; Sümer, Zeynep; Tunç, Tutku; Pazarcé, Özhan; Bulut, Okay


    Antibiotic-loaded acrylic bone cement (polymethylmethacrylate, PMMA) is used to prevent or treat infection in total joint replacement surgery. The purpose of this study was to investigate biocompatibility and cytotoxicity of the teicoplanin-loaded acrylic bone cement. Cytotoxicity examination of acrylic bone cement balls and 400 mg teicoplanin added acrylic bone cement balls conducted by MTT (3-[4,5-dimethylthiazol-2-yl]-2,5 diphenyl tetrazolium bromide) assay. SEM (Scanning electron microscopy) was used to observe adhesion and spreading of cells on surface of the balls. Cytotoxicity examination conducted by MTT assay on acrylic bone cement balls and teicoplanin-added acrylic bone cement balls revealed no cytotoxicity. SEM analysis put forward that cells started to proliferate and adhere on surface of the samples in both groups as a result of 48-hour incubation and that the cell proliferation over acrylic bone cement and teicoplanin-added acrylic bone cement was similar. As a consequence, there was no cytotoxicity in acrylic bone cement and teicoplanin-added acrylic bone cement groups according to results of MTT assay. On the other hand, results of SEM showed that biocompatibility of both groups was similar. In conclusion, teicoplanin-loaded bone cement did not change biocompatibility of bone cement in studied dose.

  20. Substantial global carbon uptake by cement carbonation (United States)

    Xi, Fengming; Davis, Steven J.; Ciais, Philippe; Crawford-Brown, Douglas; Guan, Dabo; Pade, Claus; Shi, Tiemao; Syddall, Mark; Lv, Jie; Ji, Lanzhu; Bing, Longfei; Wang, Jiaoyue; Wei, Wei; Yang, Keun-Hyeok; Lagerblad, Björn; Galan, Isabel; Andrade, Carmen; Zhang, Ying; Liu, Zhu


    Calcination of carbonate rocks during the manufacture of cement produced 5% of global CO2 emissions from all industrial process and fossil-fuel combustion in 2013. Considerable attention has been paid to quantifying these industrial process emissions from cement production, but the natural reversal of the process--carbonation--has received little attention in carbon cycle studies. Here, we use new and existing data on cement materials during cement service life, demolition, and secondary use of concrete waste to estimate regional and global CO2 uptake between 1930 and 2013 using an analytical model describing carbonation chemistry. We find that carbonation of cement materials over their life cycle represents a large and growing net sink of CO2, increasing from 0.10 GtC yr-1 in 1998 to 0.25 GtC yr-1 in 2013. In total, we estimate that a cumulative amount of 4.5 GtC has been sequestered in carbonating cement materials from 1930 to 2013, offsetting 43% of the CO2 emissions from production of cement over the same period, not including emissions associated with fossil use during cement production. We conclude that carbonation of cement products represents a substantial carbon sink that is not currently considered in emissions inventories.

  1. Energy use trends in the cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Farias, L. [Cemex Corporation (Mexico)


    The overheads/viewgraphs give statistics and trace trends on the use of coal in the cement industry in the different regions of the world. Coal is still the dominant fuel in the cement industry in North America, Asia and Europe but in Latin America the choice depends on each country's domestic energy structure. Petcoke is becoming an important fuel in Europe and the US and also Brazil. The differences in the coal and petcoke markets that influence the cement consumer are discussed. Although Cemex has in the last decade favored petcoke, the market for petcoke in the cement industry is expected to remain small.

  2. A study on provisional cements, cementation techniques, and their effects on bonding of porcelain laminate veneers. (United States)

    Vinod Kumar, G; Soorya Poduval, T; Bipin Reddy; Shesha Reddy, P


    Minimal tooth preparation is required for porcelain laminate veneers, but interim restorations are a must to protect their teeth against thermal insult, chemical irritation, and to provide aesthetics. Cement remaining after the removal of the provisional restoration can impair the etching quality of the tooth surface and fit and final bonding of the porcelain laminate veneer. This in vitro study examined the tooth surface for remaining debris of cement after removal of a provisional restoration. Determine the presence of cement debris on prepared tooth surface subsequent to the removal of provisional restoration. Determine the cement with the least residue following the cleansing procedures. Determine the effect of smear layer on the amount of residual luting cement. Eighty-four extracted natural anterior teeth were prepared for porcelain laminate veneers. For half of the teeth, the smear layer was removed before luting provisional restorations. Veneer provisional restorations were fabricated and luted to teeth with six bonding methods: varnish combined with glass ionomer cement (GIC), varnish combined with resin modified GIC, varnish, spot etching combined with dual-cure luting cement, adhesive combined with GIC, adhesive combined with resin modified GIC, and adhesive, spot etching combined with dual-cure luting cement. After removal of provisional restorations 1 week later, the tooth surface was examined for residual luting material with SEM. Traces of cement debris were found on all the prepared teeth surfaces for all six groups which were cemented with different methods. Cement debris was seen on teeth subsequent to the removal of provisional's. Dual-cure cement had the least residue following the cleansing procedures. Presence of smear layer had no statistical significance in comparison with cement residue. With the use of adhesive the cement debris was always found to be more than with the use of varnish. GIC showed maximum residual cement followed by dual-cure.

  3. Antibacterial activity of selected glass ionomer cements. (United States)

    Luczaj-Cepowicz, Elżbieta; Marczuk-Kolada, Grażyna; Zalewska, Anna; Pawińska, Małgorzata; Leszczyńska, Katarzyna


    The aim of the paper was to determine the antibacterial activity of four glass ionomer cements against bacteria of the genera Streptococcus and Lactobacillus. Four capsulated glass ionomer cements were applied in the study: Fuji Triage (GC), Fuji IX (GC), Ketac Molar (3M Espe) and Ketac Silver (3M Espe). Four standard bacterial strains were used to assess the antibacterial activity of the studied cements: Streptococcus mutans, S. sanguis, S. salivarius and Lactobacillus casei. The antibacterial activity was determined by the agar diffusion method. The bacterial suspension was spread with a cotton swab on TSA plates. For each material six wells (7 mm diameter, 5 mm deep) were made with a cork borer. Each well was then filled with freshly prepared cements. The results were obtained by measuring the bacterial growth inhibition zone after 1, 2, 3 and 7 days. Fuji Triage cement inhibited the growth of all bacterial strains. Fuji IX cement demonstrated the most potent antibacterial activity against S. sanguis. Ketac Molar showed antibacterial activity against S. sanguis and S. salivarius, whereas Ketac Silver was efficient against S. mutans as well. Neither of the Ketac cements inhibited growth of the standard L. casei strain. Antibacterial activity of glass ionomer cements has attracted the interest of scientists in recent years. Most authors, including us, carried out experiments using the agar diffusion method and demonstrated antibacterial activity of glass ionomer cements. Different antibacterial activity of glass ionomer cements, observed in our study and studies of other authors, depended on the evaluated cement, bacterial strain and period of evaluation.

  4. Antibacterial activity of selected glass ionomer cements

    Directory of Open Access Journals (Sweden)

    Elżbieta Łuczaj-Cepowicz


    Full Text Available Introduction: The aim of the paper was to determine the antibacterial activity of four glass ionomer cements against bacteria of the genera Streptococcus and Lactobacillus. Material and methods: Four capsulated glass ionomer cements were applied in the study: Fuji Triage (GC, Fuji IX (GC, Ketac Molar (3M Espe and Ketac Silver (3M Espe. Four standard bacterial strains were used to assess the antibacterial activity of the studied cements: Streptococcus mutans, S. sanguis, S. salivarius and Lactobacillus casei. The antibacterial activity was determined by the agar diffusion method. The bacterial suspension was spread with a cotton swab on TSA plates. For each material six wells (7 mm diameter, 5 mm deep were made with a cork borer. Each well was then filled with freshly prepared cements. The results were obtained by measuring the bacterial growth inhibition zone after 1, 2, 3 and 7 days. Results: Fuji Triage cement inhibited the growth of all bacterial strains. Fuji IX cement demonstrated the most potent antibacterial activity against S. sanguis. Ketac Molar showed antibacterial activity against S. sanguis and S. salivarius, whereas Ketac Silver was efficient against S. mutans as well. Neither of the Ketac cements inhibited growth of the standard L. casei strain. Discussion: Antibacterial activity of glass ionomer cements has attracted the interest of scientists in recent years. Most authors, including us, carried out experiments using the agar diffusion method and demonstrated antibacterial activity of glass ionomer cements. Different antibacterial activity of glass ionomer cements, observed in our study and studies of other authors, depended on the evaluated cement, bacterial strain and period of evaluation.

  5. Antibacterial activity of selected glass ionomer cements

    Directory of Open Access Journals (Sweden)

    Elżbieta Łuczaj-Cepowicz


    Full Text Available Introduction: The aim of the paper was to determine the antibacterial activity of four glass ionomer cements against bacteria of the genera Streptococcus and Lactobacillus.Material and methods: Four capsulated glass ionomer cements were applied in the study: Fuji Triage (GC, Fuji IX (GC, Ketac Molar (3M Espe and Ketac Silver (3M Espe. Four standard bacterial strains were used to assess the antibacterial activity of the studied cements: Streptococcus mutans, S. sanguis, S. salivarius and Lactobacillus casei. The antibacterial activity was determined by the agar diffusion method. The bacterial suspension was spread with a cotton swab on TSA plates. For each material six wells (7 mm diameter, 5 mm deep were made with a cork borer. Each well was then filled with freshly prepared cements. The results were obtained by measuring the bacterial growth inhibition zone after 1, 2, 3 and 7 days. Results: Fuji Triage cement inhibited the growth of all bacterial strains. Fuji IX cement demonstrated the most potent antibacterial activity against S. sanguis. Ketac Molar showed antibacterial activity against S. sanguis and S. salivarius, whereas Ketac Silver was efficient against S. mutans as well. Neither of the Ketac cements inhibited growth of the standard L. casei strain. Discussion: Antibacterial activity of glass ionomer cements has attracted the interest of scientists in recent years. Most authors, including us, carried out experiments using the agar diffusion method and demonstrated antibacterial activity of glass ionomer cements. Different antibacterial activity of glass ionomer cements, observed in our study and studies of other authors, depended on the evaluated cement, bacterial strain and period of evaluation.

  6. Microscopic evaluation regarding time behavior of orthodontic cements used for disjunctor cementing

    Directory of Open Access Journals (Sweden)

    Ruxandra Bartok


    Full Text Available In order to fulfill their function, orthodontic devices must be cemented on teeth using orthodontic rings. The retention of the orthodontic ring is influenced mainly by the type of dental-ring adhesion. This study was initiated to determine possible microleakage events while using zinc phosphate cement Adhesor (Spofa Dental, conventional glass ionomer Ketac Cem (3M ESPE and Fuji Ortho (GC and a compomer Transbond Plus (3M Unitek. The results of the study are consistent with those reported in the literature reference, the compomer is the preferred adhesive material for cementing the orthodontic rings, compared to conventional glass ionomer cements and zinc-phosphate cement.

  7. The effects of complex glyoxal based modifiers on properties of cement paste and hardened cement paste (United States)

    Simakova, A.; Kudyakov, A.; Efremova, V.; Latypov, A.


    This paper presents the results of research on the effect of organic and glyoxal containing additives on the properties of cement paste and hardened cement paste. Complex modifying additives based on liquid glyoxal increasing the strength of the cement paste by 35-63% were developed. Physico-chemical investigations showed that hardened cement paste modified by polylactic acid with glyoxal has a homogeneous and fine-grained structure. Developed complex modifying additives containing glyoxal are approved for use in production technology of heavy cement concretes with advanced properties.

  8. Influence of technique and manipulation on self-adhesive resin cements used to cement intraradicular posts. (United States)

    Shiratori, Fábio Kenji; Valle, Accácio Lins do; Pegoraro, Thiago Amadei; Carvalho, Ricardo Marins; Pereira, Jefferson Ricardo


    Resin cements are widely used to cement intraradicular posts, but bond strength is significantly influenced by the technique and material used for cementation. The purpose of this study was to evaluate the bond strength of 3 self-adhesive cements used to cement intraradicular glass fiber posts. The cements all required different application and handling techniques. Forty-five human maxillary canines were selected and randomly divided into 3 groups n= 15 by drawing lots: Group BIS - Biscem, Group BRE - Breeze, and Group MAX - Maxcem. Each group was divided into 3 subgroups according to application and handling techniques: Sub-group A - Automix/Point tip applicator, Sub-group L - Handmix/Lentulo, and Sub-group C - Handmix/Centrix. Cementation of the posts was performed according to the manufacturers' instructions. The push-out test was performed with a crosshead speed of 0.5 mm/min, and bond strength was expressed in megapascals. The results were evaluated by 2-way ANOVA and the all pairwise multiple comparison procedures (Tukey test) (α=.05). Breeze cement showed the highest average for the subgroups A, L, and C when compared to the Biscem cement and Maxcem Elite (Pinfluence the bond strength of different self-adhesive cements when used for intraradicular post cementation. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  9. Feasibility of producing nano cement in a traditional cement factory in Iraq

    Directory of Open Access Journals (Sweden)

    Sada Abdalkhaliq Hasan Alyasri


    Full Text Available This study investigates the economic feasibility of producing nano cement through the establishment of a production line within an existing cement factory. Creating a nano cement production line within the Alkufa Cement factory in Iraq is selected as a case study. Evaluation measures including internal rate of return (IRR, net present value (NPV and breakeven point (BEP are used to evaluate the possible gain that can be achieved from this option. The results demonstrated a positive NPV. The IRR is found to be 26.8% and BEP is reached within 3 years after the establishment of the line. This indicates that producing nano cement in the existing cement factory is economically feasible and can be more advantageous than the ordinary cement.


    Directory of Open Access Journals (Sweden)

    Alex Humberto Restrepo Carvajal


    Full Text Available En este trabajo se presentan los resultados de un estudio detallado de las causas del deterioro observado en ductos metálicos de una planta productora de cemento. Para el análisis, se inició con una minuciosa inspección visual, tomando muestras de sustratos, productos de corrosión y gases de proceso. Al mismo tiempo se realizaron medidas de potencial de estructura, espesores de pared y temperaturas de superficies. Para la evaluación de la agresividad del ambiente se instalaron captadores de contaminantes (cloruros, sulfatos y óxidos de nitrógeno. Las muestras recolectadas se analizaron por medio de microscopia óptica y electrónica de barrido, espectroscopia EDS, difracción de rayos X, espectroscopia infrarroja y cromatografía iónica. Los gases se analizaron insitu siguiendo el procedimiento EPA-2. Los resultados para las superficies externas indican una atmósfera con agresividad C3 según la norma ISO 9223, observando influencia de la alta temperatura, largos periodos de humectación, material particulado y errores en la selección del sistema de protección. Las capas de productos al exterior son uniformes, compactas y son compuestas principalmente por hematita. Al interior de los ductos se presentan procesos de sulfurización y oxidación; el ataque por azufre es localizado y genera perforación de las paredes metálicas. Los productos encontrados son mayormente sulfatos de hierro y Fe2O3. Los procedimientos empleados y los resultados obtenidos son útiles para la toma de decisiones en mantenimiento y protección contra la corrosión de este tipo de instalaciones.The results of a detailed study of the causes of deterioration, observed in metallic ducts in a cement production plant are presented. The analysis started with a careful visual inspection, collecting samples of substrates, corrosion products and process gases. At the same time, measurements of potential, wall thickness and surface temperatures were carried out. For

  11. Basic Chemistry for the Cement Industry. (United States)

    Turner, Mason

    This combined student workbook and instructor's guide contains nine units for inplant classes on basic chemistry for employees in the cement industry. The nine units cover the following topics: chemical basics; measurement; history of cement; atoms; bonding and chemical formulas; solids, liquids, and gases; chemistry of Portland cement…

  12. Investigation of a Hardened Cement Paste Grout

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro; Sørensen, Eigil Verner

    This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S.......This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S....

  13. Chloride ingress in cement paste and mortar

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Hansen, Per Freiesleben; Coats, Alison M.


    In this paper chloride ingress in cement paste and mortar is followed by electron probe microanalysis. The influence of several paste and exposure parameters on chloride ingress are examined (e.g., water-cement ratio, silica fume addition, exposure time, and temperature), The measurements...

  14. Controls on Cementation in a Chalk Reservoir

    DEFF Research Database (Denmark)

    Meireles, Leonardo Teixeira Pinto; Hussein, A.; Welch, M.J.

    In this study, we identify different controls on cementation in a chalk reservoir. Biot’s coefficient, a measure of cementation, stiffness and strength in porous rocks, is calculated from logging data (bulk density and sonic Pwave velocity). We show that Biot’s coefficient is correlated to the wa...




  16. Dangote cement : an African success story?

    NARCIS (Netherlands)

    Akinyoade, A.; Uche, C.U.


    This paper critiques the rise of Dangote Cement plc to become the dominant player in the Nigerian cement industry. Although the close relationship between the company's founder, Aliko Dangote, and subsequent Nigerian governments has been an important factor in this success story, we argue that it is

  17. Cementing liners through deep high pressure ones

    Energy Technology Data Exchange (ETDEWEB)

    Mahony, B.J.; Barrios, J.R.


    Entry of gas into the liner-hole annulus during and after cementing liners though deep high pressure zones, generally results in a gas cut cement column from depth of gas entry to top of liner. Prior to undertaking design of liner cementation, it is necessary to know fracture pressure limits of the formations. It is also necessary to know the formation pore pressure or the pressure required to hold gas in the formation and precisely the depth of formation from which gas emerges. This knowledge may be gained from a study of formation pressure gradients of nearby wells or from sonic log analysis of the interval being readied for cementation. Both single-stage and 2-stage techniques are used to solve liner cementing problems in these high pressure zones. An example sets out conditions which are more or less typical and demonstrates how the problem may be considered and solved.

  18. CO2 Capture by Cement Raw Meal

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll


    The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used...... as the sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone....... The CO2 capture capacity of limestone in the raw meal is lower than for pure limestone. The difference in the CO2 capture capacity decreases with an increase in cycle number. The calcination conditions and composition are major factors that influence the CO2 capture capacity of limestone. At 850 °C in N2...

  19. Shrinkage Properties of Cement Stabilized Gravel

    DEFF Research Database (Denmark)

    Lund, Mia Schou Møller; Hansen, Kurt Kielsgaard


    Cement stabilized gravel is an attractive material in road construction because its strength prop-erties are accommodating the increasingly higher requirements to the bearing capacity of a base course. However, reflection cracking of cement stabilized gravel is a major concern. In this pa......-per the shrinkage properties of cement stabilized gravel have been documented under various temperature and relative humidity conditions. Two cement contents corresponding to a 28-days compressive strength of 6.2 MPa and 12.3 MPa have been tested and compared. It is found that the coefficient of linear expansion...... for the two cement contents is 9.9 × 10-6 ⁰C-1 and 11.3 × 10-6 ⁰C-1, respectively. Furthermore, it is found that reflecting cracking can mainly be explained by temperature dependent shrinkage rather than moisture dependent shrinkage....


    Directory of Open Access Journals (Sweden)

    Ian Matos Vieira


    Full Text Available The glass ionomer cement was developed in the past century 70s, after continuous researches about silicate cement. Over the years, glass ionomers have been playing an important role on restorative dentistry. Initially, the material was used for restoration of small cavities, however, its usage has been increased. The main indications at present are: as core buildup restorative, luting cement, liner and base and as a sealant. Recently, glass ionomer cement has been used for ART restorations and in some medicine fields because of the positive biointeraction with bone cells. Although glass ionomer cements exhibit an initial critical solubility and poor aesthetics, great biological properties like fluoride release to oral environment, chemical bonding to tooth tissues and biocompatibility leads this material elective for many purposes. Finally, their inherent antimicrobial properties contributes to the treatment of many situations in dentistry.

  1. Dentin-cement Interfacial Interaction (United States)

    Atmeh, A.R.; Chong, E.Z.; Richard, G.; Festy, F.; Watson, T.F.


    The interfacial properties of a new calcium-silicate-based coronal restorative material (Biodentine™) and a glass-ionomer cement (GIC) with dentin have been studied by confocal laser scanning microscopy (CLSM), scanning electron microscopy (SEM), micro-Raman spectroscopy, and two-photon auto-fluorescence and second-harmonic-generation (SHG) imaging. Results indicate the formation of tag-like structures alongside an interfacial layer called the “mineral infiltration zone”, where the alkaline caustic effect of the calcium silicate cement’s hydration products degrades the collagenous component of the interfacial dentin. This degradation leads to the formation of a porous structure which facilitates the permeation of high concentrations of Ca2+, OH-, and CO32- ions, leading to increased mineralization in this region. Comparison of the dentin-restorative interfaces shows that there is a dentin-mineral infiltration with the Biodentine, whereas polyacrylic and tartaric acids and their salts characterize the penetration of the GIC. A new type of interfacial interaction, “the mineral infiltration zone”, is suggested for these calcium-silicate-based cements. PMID:22436906

  2. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)


    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  3. Bond strength and cement-tooth interfacial characterization of self-adhesive composite cements. (United States)

    Temel, U Burak; Van Ende, Annelies; Van Meerbeek, Bart; Ermis, R Banu


    (1) To determine the microtensile bond strength (µTBS) of self-adhesive (SA) composite cements to unetched/etched enamel and dentin, and (2) to characterize the cements' interaction with tooth tissue. 51 composite blocks were bonded to smear layer-covered enamel and dentin (three teeth per group). Four SA composite cements (Clearfil SA, G-CEM, RelyX Unicem, SmartCem2), and three multi-step composite cements, two used following an etch-and-rinse (E&R) approach (RelyX ARC, Variolink II 'E&R') and one used following a self-etch (SE) approach (Variolink II ' SE') were investigated. The cement-tooth specimens were perpendicularly sectioned into micro-specimens (1.0 × 1.0 mm) in order to measure the µTBS. The data were statistically analyzed by ANOVA followed by Tukey HSD (Pcomposite cements were applied to dentin free of a smear layer, regular and long resin tags were formed. No significant differences in bonding effectiveness were recorded for the self-adhesive composite cements when bonded to unetched/etched enamel and to dentin. Multi-step etch-and-rinse composite cements showed a better bonding effectiveness to enamel, although this could be approximated by the self-adhesive composite cements when enamel was acid-etched beforehand. On dentin, however, the bond strength of the etch-and-rinse composite cement RelyX ARC was superior.

  4. Detecting Poor Cement Bonding and Zonal Isolation Problems Using Magnetic Cement Slurries

    KAUST Repository

    Nair, Sriramya D.


    There has been growing interest in the use of magnetorheological fluids to improve displacement efficiency of fluids (drilling fluids, spacer fluids, cement slurries) in the eccentric casing annuli. When magnetic particles are mixed with the cement slurry for improved displacement, they provide an excellent opportunity for sensing the presence and quality of cement in the annulus. This work focuses on using sophisticated 3D computational electromagnetics to simulate the use of a magnetic cement slurry for well cement monitoring. The main goal is to develop a new tool, which is capable of locating magnetic cement slurry that is placed behind a stainless steel casing. An electromagnetic coil was used to generate a magnetic field inside the borehole. It was found that when a current was passed through the electric coils, magnetic field lines passed through the stainless steel casing, the cement annulus and the rock formation. Three sensors were placed inside the cased borehole and the magnetic field strength variations were observed at these locations. Various factors that have a significant influence on zonal isolation were considered. These include, effect of debonding between casing and cement annulus, effect of changing annuli thickness, influence of a fracture in the rock formation, effect of changing magnetic permeability of cement and finally influence of annuli eccentricity. Based on the results shown in the paper along with the next generation of supersensitive magnetic sensors that are being developed, the magnetic approach appears to be a viable alternative for evaluating the quality of the cement annulus to ensure good zonal isolation.

  5. Parameters of Alumina Cement and Portland Cement with Addition of Chalcedonite Meal (United States)

    Kotwa, Anna


    Aluminous cement is a quick binder with special properties. It is used primarily to make non-standard monolithic components exposed to high temperatures, + 1300°C. It is also a component of adhesives and mortars. It has a very short setting time. It is characterized by rapid increase in mechanical strength and resistance to aggressive sulphates. It can be used in reinforced concrete structures. Laying of concrete, construction mortar made of alumina cement can be carried out even at temperatures of -10°C. This article discusses a comparison of the parameters of hardened mortar made of alumina cement GÓRKAL 40 and Portland cement CEM I 42.5R. The mortars contain an addition of chalcedonite meal with pozzolanic properties, with particle size of less than 0.063μm. The meal was added in amounts of 5% and 20% of cement weight. Chalcedonite meal used in the laboratory research is waste material, resulting from chalcedonite aggregate mining. It has the same properties as the rock from which it originates. We have compared the parameters of hardened mortar i.e. compressive strength, water absorption and capillarity. The addition of 20% chalcedonite meal to mortars made from aluminous cement will decrease durability by 6.1% relative to aluminous cement mortar without addition of meal. Considering the results obtained during the absorbency tests, it can be stated that the addition of chalcedonite meal reduces weight gains in mortars made with cement CEM I 42.5 R and alumina cement. Use of alumina cement without addition of meal in mortars causes an increase of mass by 248% compared to Portland cement mortars without additions, in the absorption tests. The addition of chalcedonite meal did not cause increased weight gain in the capillary action tests. For the alumina cement mortars, a lesser weight gains of 24.7% was reported, compared to the Portland cement mortar after 28 days of maturing.

  6. 21 CFR 888.3027 - Polymethylmethacrylate (PMMA) bone cement. (United States)


    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Polymethylmethacrylate (PMMA) bone cement. 888... Polymethylmethacrylate (PMMA) bone cement. (a) Identification. Polymethylmethacrylate (PMMA) bone cement is a device...: Polymethylmethacrylate (PMMA) Bone Cement.” [67 FR 46855, July 17, 2002] ...

  7. Effect of Cement Grades on some properties of Sandcrete ...

    African Journals Online (AJOL)

    The purpose of this study is to investigate the effects of cement grade on some properties of sandcrete. The cement used for this work was Ordinary Portland cement (Dangote brand) of grade 42.5 and 32.5 meeting the requirement of ASTM C150 type 1 cement. Three types of fine aggregate was also used to produce ...

  8. Application of TEM to characterize fly ash- and slag cements

    NARCIS (Netherlands)

    Pietersen, H.S.


    A Portland fly ash cement containing 20% of a fine fly ash and a blast furnace slag cement of approximately 290 days old were examined with analytical transmission electron microscopy, in order to examine the (local) microstructure in these cements in detail. In the Portland fly ash cement the fly

  9. Dehydration kinetics of Portland cement paste at high temperature

    NARCIS (Netherlands)

    Zhang, Q.; Ye, G.


    Portland cement paste is a multiphase compound mainly consisting of calcium-silicate-hydrate (CSH) gel, calcium hydroxide (CH) crystal, and unhydrated cement core. When cement paste is exposed to high temperature, the dehydration of cement paste leads to not only the decline in strength, but also

  10. The use of Limestone Powder as an Alternative Cement Replacement

    African Journals Online (AJOL)


    hardened mortar. ii) Produce Portland limestone cement as an alternative cement type having comparable characteristics to that of OPC and PPC. The study ...... [3] Mc Grath, R. J., The Canadian Cement. Industry and. Innovation. Towards. Sustainable. Development,. Cement. Association of Canada, June 10-13, 2008.

  11. Tooth surface treatment strategies for adhesive cementation. (United States)

    Rohr, Nadja; Fischer, Jens


    The aim of this study was to evaluate the effect of tooth surface pre-treatment steps on shear bond strength, which is essential for understanding the adhesive cementation process. Shear bond strengths of different cements with various tooth surface treatments (none, etching, priming, or etching and priming) on enamel and dentin of human teeth were measured using the Swiss shear test design. Three adhesives (Permaflo DC, Panavia F 2.0, and Panavia V5) and one self-adhesive cement (Panavia SA plus) were included in this study. The interface of the cement and the tooth surface with the different pre-treatments was analyzed using SEM. pH values of the cements and primers were measured. The highest bond strength values for all cements were achieved with etching and primer on enamel (25.6 ± 5.3 - 32.3 ± 10.4 MPa). On dentin, etching and priming produced the highest bond strength values for all cements (8.6 ± 2.9 - 11.7 ± 3.5 MPa) except for Panavia V5, which achieved significantly higher bond strengths when pre-treated with primer only (15.3 ± 4.1 MPa). Shear bond strength values were correlated with the micro-retentive surface topography of enamel and the tag length on dentin except for Panavia V5, which revealed the highest bond strength with primer application only without etching, resulting in short but sturdy tags. The highest bond strength can be achieved for Panavia F 2.0, Permaflo DC, and Panavia SA plus when the tooth substrate is previously etched and the respective primer is applied. The new cement Panavia V5 displayed low technique-sensitivity and attained significantly higher adhesion of all tested cements to dentin when only primer was applied.

  12. Effect of cementing technique and cement type on thermal necrosis in hip resurfacing arthroplasty - a numerical study

    NARCIS (Netherlands)

    Janssen, D.; Srinivasan, P.; Scheerlinck, T.; Verdonschot, Nicolaas Jacobus Joseph


    Femoral fractures within resurfacing implants have been associated with bone necrosis, possibly resulting from heat generated by cement polymerization. The amount of heat generated depends on cement mantle volume and type of cement. Using finite element analysis, the effect of cement type and volume

  13. Effect of cementing technique and cement type on thermal necrosis in hip resurfacing arthroplasty--a numerical study.

    NARCIS (Netherlands)

    Janssen, D.W.; Srinivasan, P.; Scheerlinck, T.; Verdonschot, N.J.


    Femoral fractures within resurfacing implants have been associated with bone necrosis, possibly resulting from heat generated by cement polymerization. The amount of heat generated depends on cement mantle volume and type of cement. Using finite element analysis, the effect of cement type and volume

  14. High-Strain-Rate behavior of Hydrated Cement Paste. (United States)


    failure of cement mortars and concrete under dynamic loading conditions. The present research program, a collaborative effort of Martin Marietta...cement mortars and concrete. %0 -1- • ° ° . • .%° S, During the first part of 1986, work at Martin Marietta Laboratories was focused on establishing the...totally replaced by the more economical blended cements ( flyash and slag- cements). However, we obtained a limited quantity of Type IV cement (LTS series


    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec


    Full Text Available Adaptation of commercial types of domestic cements for use in cementing the deep wells is a process by which Yugoslav oil industry tends to solve problems of completion of those wells independently. In order to design a domestic, cheep and effective retarder, tests of applicability of wine acid on cement slurries have been carried out. Besides examining the necessary wine acid content to achieve desirable Theological properties, the influence of this additive on properties of hardened cement samples has been tested too (the paper is published in Croatian.

  16. Subgrade stabilization alternatives to lime and cement. (United States)


    This project involved four distinct research activities, (1) the influence of temperature on lime-stabilized soils, (2) the influence of temperature on cement-stabilized soils (3) temperature modeling of stabilized subgrade and (4) use of calcium chl...

  17. New polymer additives for mortar cement

    Energy Technology Data Exchange (ETDEWEB)

    Chu, S.G.; Podlas, T.J.; Young, T.S.


    Mortar cement is a hydraulic cement similar to masonry cement in use and function, introduced to enhance one or more of the latter's properties, such as workability, durability, and water retention. In addition, mortar cement must have lower air content and it has minimum flexural bond strength requirements. In response to fulfilling these needs, a new family of water soluble polymers has been developed. The new polymer additives are designed to optimize air void distribution and rheology of wet mortar, allowing improved workability with low air content. Furthermore, these polymers impart high water retention to the mortar, and allow the production of mortar with enhanced board life and flexural bond strength.

  18. Microbiological Study of Cast Posts before Cementation

    National Research Council Canada - National Science Library

    Vallejo-Labrada, Maricela; Ojeda-Garces, Juan Carlos


      This study identifies the most common microorganisms present in type III gold cast posts related to pulpal disease and evaluates the sterilization/disinfection method before cementation in the root canal...

  19. Recycled materials in Portland cement concrete (United States)


    This report pertains to a comprehensive study involving the use of recycled materials in Portland cement concrete. Three different materials were studied including crushed glass (CG), street sweepings (SS), and recycled concrete (RC). Blast furnace s...

  20. Recycled concrete aggregate in portland cement concrete. (United States)


    Aggregates can be produced by crushing hydraulic cement concrete and are known as recycled concrete : aggregates (RCA). This report provides results from a New Jersey Department of Transportation study to identify : barriers to the use of RCA in new ...

  1. Report of year 2000 version on feasibility study. Feasibility study on the diffusion of fluidized bed cement kiln system in Socialist Republic of Viet Nam

    Energy Technology Data Exchange (ETDEWEB)



    Evaluations were given on the possibility of saving energies and reducing CO2 emission by renewing the shaft kilns operated in four factories in Viet Nam into fluidized bed kilns. The feasibility study is intended to be linked to the clean development mechanism (CDM) in the future. The fluidized bed kiln is a most advanced technology developed to deal with social, economic and technological demands such as global environment preservation, energy conservation, effective utilization of resources, enhancement of economic performance, and diversification of cement needs. The technology is capable of largely reducing greenhouse effect gases, eliminating the problem of dust scattering from sintering facilities, producing stabilized and high-quality clinker, making possible of using inexpensive fuels including low-order coal, using less installation space, and reducing the production cost. The amount of energy reduction in all of the four factories is calculated 8,101 to 9,551 toe/year at an energy saving effect rate of 37 to 44%. CO2 emission is reduced as a result of reduction in fuel for sintering furnaces and in electric power consumption. The reduction amount would be 24,393 to 38,794 tons/year (converted into CO2), and the reduction effect rate would be 36 to 44%. The investment effect looks sufficient as payout of 10 to 12 years if the environment special Yen loan is used. Trial calculation was also performed for the nation-wide proliferation effect. (NEDO)

  2. Cytotoxicity of four categories of dental cements. (United States)

    Schmid-Schwap, Martina; Franz, Alexander; König, Franz; Bristela, Margit; Lucas, Trevor; Piehslinger, Eva; Watts, David C; Schedle, Andreas


    Assessment of dental material biocompatibility is gaining increasing importance for both patients and dentists. Dental cements may be in contact with oral soft tissues for prolonged periods of time and play an important role in prosthetic rehabilitation. The aim of the present study was to evaluate eight dental cements using a standardized L929-fibroblast cell culture test. For each material, fresh specimens (added to the cultures immediately after preparation) and specimens preincubated for 7 days in cell culture medium were prepared according to the manufacturers' recommendations. After exposure to test specimens, cell numbers were compared to glass controls. The main outcome was a two-sided 95% confidence interval for the mean value of the standardized cell number for each substance investigated. Fresh specimens of all tested cements showed significant cytotoxicity, which diminished after 7 days preincubation. Cytotoxicity of fresh adhesive and self-adhesive resin cements was lower when specimens were dual-cured compared to self-cured. A rank order of cytotoxicity was established based on mean values: Nexus 2 (dual-cured) showed least cytotoxicity, followed by Variolink II (dual-cured), Nexus 2 (self-cured), Harvard, RelyxUnicem (dual-cured), Panavia 21, Fujicem, Durelon, Variolink II (self-cured), RelyxUnicem (self-cured), Maxcem (dual-cured) and Maxcem (self-cured). When bondings were added to Nexus 2 or Variolink II specimens, a slight increase in cytotoxicity was observed. Adhesive resin cements showed less cytotoxicity than self-adhesive and chemically setting cements. Bonding only slightly influenced cytotoxicity of the adhesive resin cements. Dual-cured specimens of adhesive and self-adhesive resin cements showed significantly less toxicity than self-cured specimens.

  3. Tooth surface treatment strategies for adhesive cementation


    Rohr, Nadja; Fischer, Jens


    PURPOSE The aim of this study was to evaluate the effect of tooth surface pre-treatment steps on shear bond strength, which is essential for understanding the adhesive cementation process. MATERIALS AND METHODS Shear bond strengths of different cements with various tooth surface treatments (none, etching, priming, or etching and priming) on enamel and dentin of human teeth were measured using the Swiss shear test design. Three adhesives (Permaflo DC, Panavia F 2.0, and Panavia V5) and one sel...

  4. Estimating the chloride transport in cement paste


    Princigallo, A.


    A method was developed to measure the diffusion coefficient of chloride ions in cement paste based on an analytical solution to Fick’s 2nd law in a cylindrical coordinate system. This natural method yielded diffusivity results within as little as a month. Testing time was reduced by exploiting the three-dimensional inward flux in the specimen. In an attempt to determine the saturation concentration, dense portland cement pastes were exposed to a concentrated chloride solution. The method prov...

  5. Study on properties and testing methods of thermo-responsive cementing system for well cementing in heavy oil thermal recovery (United States)

    Li, Lianjiang


    In this paper, thermo-responsive cement slurry system were being developed, the properties of conventional cement slurry, compressive strength high temperature of cement sheath, mechanical properties of cement sheath and thermal properties of cement sheath were being tested. Results were being used and simulated by Well-Life Software, Thermo-responsive cement slurry system can meet the requirements of heavy oil thermal recovery production. Mechanical and thermal properties of thermo-responsive cement sheath were being tested. Tensile fracture energy of the thermo-responsive cement sheath is larger than conventional cement. The heat absorption capacity of conventional cement sheath is larger than that of thermo-responsive cement sheath, this means more heat is needed for the unit mass once increasing 1.0 °C, which also indicates that thermo-responsive cement own good heat insulating and preservation effects. The heat conductivity coefficient and thermal expansion coefficient of thermo-responsive cement is less than and conventional cement, this means that thermo-responsive cement have good heat preservation and insulation effects with good thermal expansion stabilities.

  6. Evaluation of the amount of excess cement around the margins of cement-retained dental implant restorations: the effect of the cement application method. (United States)

    Chee, Winston W L; Duncan, Jesse; Afshar, Manijeh; Moshaverinia, Alireza


    Complete removal of excess cement from subgingival margins after cementation of implant-supported restorations has been shown to be unpredictable. Remaining cement has been shown to be associated with periimplant inflammation and bleeding. The purpose of this study was to investigate and compare the amount of excess cement after cementation with 4 different methods of cement application for cement-retained implant-supported restorations. Ten implant replicas/abutments (3i) were embedded in acrylic resin blocks. Forty complete veneer crowns (CVCs) were fabricated by waxing onto the corresponding plastic waxing sleeves. The wax patterns were cast and the crowns were cemented to the implant replicas with either an interim (Temp Bond) or a definitive luting agent (FujiCEM). Four methods of cement application were used for cementation: Group IM-Cement applied on the internal marginal area of the crown only; Group AH-Cement applied on the apical half of the axial walls of the crown; Group AA-Cement applied to all axial walls of the interior surface of the crown, excluding the occlusal surface; and Group PI-Crown filled with cement then seated on a putty index formed to the internal configuration of the restoration (cementation device) (n=10). Cement on the external surfaces was removed before seating the restoration. Cement layers were applied on each crown, after which the crown was seated under constant load (80 N) for 10 minutes. The excess cement from each specimen was collected and measured. One operator performed all the procedures. Results for the groups were compared, with 1 and 2-way ANOVA and the Tukey multiple range test (α=.05). No significant difference in the amount of excess/used cement was observed between the 2 different types of cements (P=.1). Group PI showed the least amount of excess cement in comparison to other test groups (P=.031). No significant difference was found in the amount of excess cement among groups MI, AH, and AA. Group AA showed the

  7. Analysis of rheological properties of bone cements. (United States)

    Nicholas, M K D; Waters, M G J; Holford, K M; Adusei, G


    The rheological properties of three commercially available bone cements, CMW 1, Palacos R and Cemex ISOPLASTIC, were investigated. Testing was undertaken at both 25 and 37 degrees C using an oscillating parallel plate rheometer. Results showed that the three high viscosity cements exhibited distinct differences in curing rate, with CMW 1 curing in 8.7 min, Palacos R and Cemex ISOPLASTIC in 13 min at 25 degrees C. Furthermore it was found that these curing rates were strongly temperature dependent, with curing rates being halved at 37 degrees C. By monitoring the change of viscosity with time over the entire curing process, the results showed that these cements had differing viscosity profiles and hence exhibit very different handling characteristics. However, all the cements reached the same maximum viscosity of 75 x 10(3) Pa s. Also, the change in elastic/viscous moduli and tan delta with time, show the cements changing from a viscous material to an elastic solid with a clear peak in the viscous modulus during the latter stages of curing. These results give valuable information about the changes in rheological properties for each commercial bone cement, especially during the final curing process.

  8. Case Study of the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Coito, Fred; Powell, Frank; Worrell, Ernst; Price, Lynn; Friedmann, Rafael


    California is the largest cement producing state in theU.S., accounting for between 10 percent and 15 percent of U.S. cementproduction and cement industry employment. The cement industry inCalifornia consists of 31 sites that consume large amounts of energy,annually: 1,600 GWh of electricity, 22 million therms of natural gas, 2.3million tons of coal, 0.25 tons of coke, and smaller amounts of wastematerials, including tires. The case study summarized in this paperfocused on providing background information, an assessment ofenergy-efficiency opportunities and barriers, and program recommendationsthat can be used by program planners to better target products to thecement industry. The primary approach to this case study involvedwalk-through surveys of customer facilities and in depth interviews withcustomer decision makers and subsequent analysis of collected data. Inaddition, a basic review of the cement production process was developed,and summary cement industry energy and economic data were collected, andanalyzed. The analysis of secondary data provides background informationon the cement industry and identification of potential energy-efficiencyopportunities. The interviews provide some understanding of the customerperspective about implementation of energy-efficiencyprojects.

  9. Using a developed PM in order to optimize the production ...

    African Journals Online (AJOL)

    Michael Horsfall

    2003). Clinker producing include the following operations: preheating the raw material, precalcination, burning inside the kiln and clinker cooling (Sattari and Avami,2007).In a typical cement plant, pyroprocessing unit is thermal energy intensive ...

  10. The influence of cement thickness on stem subsidence and cement creep in a collarless polished tapered stem: When are thick cement mantles detrimental? (United States)

    Takahashi, E; Kaneuji, A; Tsuda, R; Numata, Y; Ichiseki, T; Fukui, K; Kawahara, N


    Favourable results for collarless polished tapered stems have been reported, and cement creep due to taper slip may be a contributing factor. However, the ideal cement thickness around polished stems remains unknown. We investigated the influence of cement thickness on stem subsidence and cement creep. We cemented six collarless polished tapered (CPT) stems (two stems each of small, medium and large sizes) into composite femurs that had been reamed with a large CPT rasp to achieve various thicknesses of the cement mantle. Two or three tantalum balls were implanted in the proximal cement in each femur. A cyclic loading test was then performed for each stem. The migration of the balls was measured three-dimensionally, using a micro-computed tomography (CT) scanner, before and after loading. A digital displacement gauge was positioned at the stem shoulder, and stem subsidence was measured continuously by the gauge. Final stem subsidence was measured at the balls at the end of each stem. A strong positive correlation was observed between mean cement thickness and stem subsidence in the CT slices on the balls. In the small stems, the balls moved downward to almost the same extent as the stem. There was a significant negative correlation between cement thickness and the horizontal:downward ratio of ball movement. Collarless polished tapered stems with thicker cement mantles resulted in greater subsidence of both stem and cement. This suggests that excessive thickness of the cement mantle may interfere with effective radial cement creep. Cite this article: E. Takahashi, A. Kaneuji, R. Tsuda, Y. Numata, T. Ichiseki, K. Fukui, N. Kawahara. The influence of cement thickness on stem subsidence and cement creep in a collarless polished tapered stem: When are thick cement mantles detrimental? Bone Joint Res 2017;6:-357. DOI: 10.1302/2046-3758.65.BJR-2017-0028.R1. © 2017 Kaneuji et al.

  11. Investigation of Possible Wellbore Cement Failures During Hydraulic Fracturing Operations

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jihoon; Moridis, George


    We model and assess the possibility of shear failure, using the Mohr-Coulomb model ? along the vertical well by employing a rigorous coupled flow-geomechanic analysis. To this end, we vary the values of cohesion between the well casing and the surrounding cement to representing different quality levels of the cementing operation (low cohesion corresponds to low-quality cement and/or incomplete cementing). The simulation results show that there is very little fracturing when the cement is of high quality.. Conversely, incomplete cementing and/or weak cement can causes significant shear failure and the evolution of long fractures/cracks along the vertical well. Specifically, low cohesion between the well and cemented areas can cause significant shear failure along the well, but the same cohesion as the cemented zone does not cause shear failure. When the hydraulic fracturing pressure is high, low cohesion of the cement can causes fast propagation of shear failure and of the resulting fracture/crack, but a high-quality cement with no weak zones exhibits limited shear failure that is concentrated near the bottom of the vertical part of the well. Thus, high-quality cement and complete cementing along the vertical well appears to be the strongest protection against shear failure of the wellbore cement and, consequently, against contamination hazards to drinking water aquifers during hydraulic fracturing operations.

  12. Characterization of cement minerals, cements and their reaction products at the atomic and nano scale

    DEFF Research Database (Denmark)

    Skibsted, Jørgen; Hall, Christopher


    Recent advances and highlights in characterization methods are reviewed for cement minerals, cements and their reaction products. The emphasis is on X-ray and neutron diffraction, and on nuclear magnetic resonance methods, although X-ray absorption and Raman spectroscopies are discussed briefly...

  13. Biomineralization in metakaolin modified cement mortar to improve its strength with lowered cement content. (United States)

    Li, Mengmeng; Zhu, Xuejiao; Mukherjee, Abhijit; Huang, Minsheng; Achal, Varenyam


    The role of industrial byproduct as supplementary cementitious material to partially replace cement has greatly contributed to sustainable environment. Metakaolin (MK), one of such byproduct, is widely used to partial replacement of cement; however, during cement replacement at high percentage, it may not be a good choice to improve the strength of concrete. Thus, in the present study, biocement, a product of microbially induced carbonate precipitation is utilized in MK-modified cement mortars to improve its compressive strength. Despite of cement replacement with MK as high as 50%, the presented technology improved compressive strength of mortars by 27%, which was still comparable to those mortars with 100% cement. The results proved that biomineralization could be effectively used in reducing cement content without compromising compressive strength of mortars. Biocementation also reduced the porosity of mortars at all ages. The process was characterized by SEM-EDS to observe bacterially-induced carbonate crystals and FTIR spectroscopy to predict responsible bonding in the formation of calcium carbonate. Further, XRD analysis identified bio/minerals formed in the MK-modified mortars. The study also encourages combining biological role in construction engineering to solve hazardous nature of cement and at same time solve the disposal problem of industrial waste for sustainable environment. Copyright © 2017 Elsevier B.V. All rights reserved.

  14. Influence of Cement Type and Water-to-Cement Ratio on the Formation of Thaumasite

    Directory of Open Access Journals (Sweden)

    Ailian Zhang


    Full Text Available Cement mortar prisms were prepared with three different cement types and different water-to-cement ratios plus 30% mass of limestone filler. After 28 days of curing in water at room temperature, these samples were submerged in 2% magnesium sulfate solution at 5°C and the visual appearance and strength development for every mortar were measured at intervals up to 1 year. Samples selected from the surface of prisms after 1-year immersion were examined by X-ray diffraction (XRD and Fourier transform infrared (FTIR spectroscopy. The results show that mortars with sulfate resisting Portland cement (SRC or sulphoaluminate cement (SAC underwent weaker degradation due to the thaumasite form of sulfate attack than mortars with ordinary Portland cement (OPC. A lower water-to-cement ratio leads to better resistance to the thaumasite form of sulfate attack of the cement mortar. A great deal of thaumasite or thaumasite-containing materials formed in the OPC mortar, and a trace of thaumasite can also be detected in SRC and SAC mortars. Therefore, the thaumasite form of sulfate attack can be alleviated but cannot be avoided by the use of SAC or SRC.

  15. Chromium content in human skin after in vitro application of ordinary cement and ferrous-sulphate-reduced cement

    DEFF Research Database (Denmark)

    Fullerton, A; Gammelgaard, Bente; Avnstorp, C


    The amount of chromium found in human skin after in vitro application of cement suspensions on full-thickness human skin in diffusion cells was investigated. Cement suspensions made from ordinary Portland cement or Portland cement with the chromate reduced with added ferrous sulphate were used....... The cement suspensions were either applied on the skin surface under occlusion for 48 h or applied repeatedly every 24 h for 96 h. No statistically significant difference in chromium content of skin layers between skin exposed to ordinary Portland cement, skin exposed to cement with added ferrous sulphate...... and unexposed skin was observed, despite a more permeable skin barrier at the alkaline pH of the cement suspensions, i.e., pH 12.5. Increased chromium levels in epidermis and dermis were seen when ordinary Portland cement was applied as a suspension with added sodium sulphate (20%) on the skin surface for 96 h...

  16. Petroleum Sludge as gypsum replacement in cement plants: Its Impact on Cement Strength (United States)

    Benlamoudi, Ali; Kadir, Aeslina Abdul; Khodja, Mohamed


    Due to high cost of cement manufacturing and the huge amount of resources exhaustion, companies are trying to incorporate alternative raw materials or by-products into cement production so as to produce alternative sustainable cement. Petroleum sludge is a dangerous waste that poses serious imparts on soil and groundwater. Given that this sludge contains a high percentage of anhydrite (CaSO4), which is the main component of gypsum (CaSO4.2H2O), it may play the same gypsum role in strength development. In this research, a total replacement of gypsum (100%) has been substituted by petroleum sludge in cement production and has led to an increase of 28.8% in UCS values after 28 curing days. Nevertheless, the burning of this waste has emitted a considerable amount of carbon monoxide (CO) gas that needs to be carefully considered prior to use petroleum sludge within cement plants.

  17. Effect of Cement Type on Autogenous Deformation of Cement-Based Materials

    DEFF Research Database (Denmark)

    Pietro, Lura; Ye, Guang; van Breugel, Klaas


    In this paper, measurements of non-evaporable water content, chemical shrinkage, autogenous deformation, internal relative humidity (RH), pore solution composition, and early-age elastic modulus are presented and discussed. All experiments were performed on Portland cement and blast-furnace slag ......, taking into account the influence of the dissolved salts in the pore solution, 2) the BFS cement paste studied shows pronounced self-desiccation and self-desiccation shrinkage, mainly caused by its very fine pore structure....... (BFS) cement pastes. Self-desiccation shrinkage of the BFS cement paste was modeled based on the RH measurements, following the capillary-tension approach. The main findings of this study are: 1) self-desiccation shrinkage can be related to self-desiccation both for Portland and for BFS cement pastes...

  18. Quality control of cemented waste forms

    Energy Technology Data Exchange (ETDEWEB)

    Slate, L.J.


    To insure that cemented radwaste remains immobilized after disposal, certain standards have been set in Europe by the Commission of the European Communities. One such standard is compressive strength. If the compressive strength can be predicted during the early curing stages, time and money can be saved and the quality of the final waste form guaranteed. It was determined that the 7- and 28-day compressive strength from radwaste cementation can be predicted during the mixing and early curing stages by at least three methods. The three that were studied were maturity, rheology, and impedance. Maturity is a temperature-to-time measurement, rheology is a shear stress-to-shear rate measurement, and impedance is the opposition offered to the flow of alternating current. These three methods were employed on five different cemented radwaste concentrations with three different water-to-cement ratios; thus, a total of 15 different mix designs were considered. The results showed that the impedance was the easiest to employ for an on-line process. The results of the impedance method showed a very good relationship between impedance and water-to-cement ratio; therefore, an accurate prediction of compressive strength of cemented radwaste can be drawn from this method. The results of the theology method were very good. The method showed that concrete conforms to the Bingham plastic rheologic model, and the theology method can be used to predict the compressive strength of cemented radwaste, but may be too cumbersome. The results of the maturity method were shown to be limited in accuracy for determining compressive strength.

  19. The differences between soil grouting with cement slurry and cement-water glass slurry (United States)

    Zhu, Mingting; Sui, Haitong; Yang, Honglu


    Cement slurry and cement-water glass slurry are the most widely applied for soil grouting reinforcement project. The viscosity change of cement slurry is negligible during grouting period and presumed to be time-independent while the viscosity of cement-water glass slurry increases with time quickly and is presumed to be time-dependent. Due to the significantly rheology differences between them, the grouting quality and the increasing characteristics of grouting parameters may be different, such as grouting pressure, grouting surrounding rock pressure, i.e., the change of surrounding rock pressure deduced by grouting pressure. Those are main factors for grouting design. In this paper, a large-scale 3D grouting simulation device was developed to simulate the surrounding curtain grouting for a tunnel. Two series of surrounding curtain grouting experiments under different geo-stress of 100 kPa, 150 kPa and 200 kPa were performed. The overload test on tunnel was performed to evaluate grouting effect of all surrounding curtain grouting experiments. In the present results, before 240 seconds, the grouting pressure increases slowly for both slurries; after 240 seconds the increase rate of grouting pressure for cement-water glass slurry increases quickly while that for cement slurry remains roughly constant. The increasing trend of grouting pressure for cement-water glass is similar to its viscosity. The setting time of cement-water glass slurry obtained from laboratory test is less than that in practical grouting where grout slurry solidifies in soil. The grouting effect of cement-water glass slurry is better than that of cement slurry and the grouting quality decreases with initial pressure.

  20. Push-out bond strengths of different dental cements used to cement glass fiber posts. (United States)

    Pereira, Jefferson Ricardo; Lins do Valle, Accácio; Ghizoni, Janaina Salomon; Lorenzoni, Fábio César; Ramos, Marcelo Barbosa; Barbosa, Marcelo Ramos; Dos Reis Só, Marcus Vinícius


    Since the introduction of glass fiber posts, irreversible vertical root fractures have become a rare occurrence; however, adhesive failure has become the primary failure mode. The purpose of this study was to evaluate the push-out bond strength of glass fiber posts cemented with different luting agents on 3 segments of the root. Eighty human maxillary canines with similar root lengths were randomly divided into 8 groups (n=10) according to the cement assessed (Rely X luting, Luting and Lining, Ketac Cem, Rely X ARC, Biscem, Duo-link, Rely X U100, and Variolink II). After standardized post space preparation, the root dentin was pretreated for dual-polymerizing resin cements and untreated for the other cements. The mixed luting cement paste was inserted into post spaces with a spiral file and applied to the post surface that was seated into the canal. After 7 days, the teeth were sectioned perpendicular to their long axis into 1-mm-thick sections. The push-out test was performed at a speed of 0.5 mm/min until extrusion of the post occurred. The results were evaluated by 2-way ANOVA and the all pairwise multiple comparison procedures (Tukey test) (α=.05). ANOVA showed that the type of interaction between cement and root location significantly influenced the push-out strength (Pglass ionomer cements showed significantly higher values compared to dual-polymerizing resin cements. In all root segments, dual-polymerizing resin cements provided significantly lower bond strength. Significant differences among root segments were found only for Duo-link cement. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  1. Assessment of Natural Radioactivity Levels of Cements and Cement Composites in the Slovak Republic

    Directory of Open Access Journals (Sweden)

    Adriana Eštoková


    Full Text Available The radionuclide activities of 226Ra, 232Th and 40K and radiological parameters (radium equivalent activity, gamma and alpha indices, the absorbed gamma dose rate and external and internal hazard indices of cements and cement composites commonly used in the Slovak Republic have been studied in this paper. The cement samples of 8 types of cements from Slovak cement plants and five types of composites made from cement type CEM I were analyzed in the experiment. The radionuclide activities in the cements ranged from 8.58–19.1 Bq·kg−1, 9.78–26.3 Bq·kg−1 and 156.5–489.4 Bq·kg−1 for 226Ra, 232Th and 40K, respectively. The radiological parameters in cement samples were calculated as follows: mean radium equivalent activity Raeq = 67.87 Bq·kg−1, gamma index Iγ = 0.256, alpha index Iα = 0.067, the absorbed gamma dose rate D = 60.76 nGy·h−1, external hazard index Hex = 0.182 and internal hazard index Hin was 0.218. The radionuclide activity in composites ranged from 6.84–10.8 Bq·kg−1 for 226Ra, 13.1–20.5 Bq·kg−1 for 232Th and 250.4–494.4 Bq·kg−1 for 40K. The calculated radiological parameters of cements were lower than calculated radiological parameters of cement composites.

  2. Influence of temporary cement contamination on the surface free energy and dentine bond strength of self-adhesive cements. (United States)

    Takimoto, Masayuki; Ishii, Ryo; Iino, Masayoshi; Shimizu, Yusuke; Tsujimoto, Akimasa; Takamizawa, Toshiki; Ando, Susumu; Miyazaki, Masashi


    The surface free energy and dentine bond strength of self-adhesive cements were examined after the removal of temporary cements. The labial dentine surfaces of bovine mandibular incisors were wet ground with #600-grit SiC paper. Acrylic resin blocks were luted to the prepared dentine surfaces using HY Bond Temporary Cement Hard (HY), IP Temp Cement (IP), Fuji TEMP (FT) or Freegenol Temporary Cement (TC), and stored for 1 week. After removal of the temporary cements with an ultrasonic tip, the contact angle values of five specimens per test group were determined for the three test liquids, and the surface-energy parameters of the dentine surfaces were calculated. The dentine bond strengths of the self-adhesive cements were measured after removal of the temporary cements in a shear mode at a crosshead speed of 1.0mm/min. The data were subjected to one-way analysis of variance (ANOVA) followed by Tukey's HSD test. For all surfaces, the value of the estimated surface tension component γ(S)(d) (dispersion) was relatively constant at 41.7-43.3 mJm(-2). After removal of the temporary cements, the value of the γ(S)(h) (hydrogen-bonding) component decreased, particularly with FT and TC. The dentine bond strength of the self-adhesive cements was significantly higher for those without temporary cement contamination (8.2-10.6 MPa) than for those with temporary cement contamination (4.3-7.1 MPa). The γ(S) values decreased due to the decrease of γ(S)(h) values for the temporary cement-contaminated dentine. Contamination with temporary cements led to lower dentine bond strength. The presence of temporary cement interferes with the bonding performance of self-adhesive cements to dentine. Care should be taken in the methods of removal of temporary cement when using self-adhesive cements. Copyright © 2011 Elsevier Ltd. All rights reserved.

  3. Use of cement as lost-circulation material : best practices

    Energy Technology Data Exchange (ETDEWEB)

    Fidan, E. [Halliburton, Calgary, AB (Canada); Babadagli, T.; Kuru, E. [Alberta Univ., Edmonton, AB (Canada)


    One of the challenges facing oil well drilling operations is lost circulation, which refers to the partial or complete loss of drilling fluid or cement during drilling, circulation, running casing, or cementing operations. This problem can result in increased cost, loss of time, plugging of productive zones, blowouts, excessive water influx, and excessive formation caving. Lost circulation occurs in high-permeability zones such as highly fractured, vuggy or cavernous reservoirs when the hydrostatic pressure of drilling fluids is greater than the breaking strength of the formation. Cement is one of the common lost-circulation materials (LCMs). The use of proper cement composition and cementing techniques is important for successful cementing jobs. This paper presents solutions for 3 field cases from the Canada Western Sedimentary Basin where cement or drilling fluid loss has been a problem. Cement loss was minimized in two cases by using proper cement type and using optimum design during casing cementing. In another case, cement was used to cure drilling fluid loss. The various LCM applications described in this paper were: thixotropic and ultrathixotropic cement slurries; slurries containing cello flakes, mica and calcium carbonate for mechanical bridging; unique spacers and surfactant packages; and, foamed cement for controlling loss. 28 refs., 2 tabs., 2 figs.

  4. Quantitative modelling of the degradation processes of cement grout. Project CEMMOD

    Energy Technology Data Exchange (ETDEWEB)

    Grandia, Fidel; Galindez, Juan-Manuel; Arcos, David; Molinero, Jorge (Amphos21 Consulting S.L., Barcelona (Spain))


    Grout cement is planned to be used in the sealing of water-conducting fractures in the deep geological storage of spent nuclear fuel waste. The integrity of such cementitious materials should be ensured in a time framework of decades to a hundred of years as mimum. However, their durability must be quantified since grout degradation may jeopardize the stability of other components in the repository due to the potential release of hyperalkaline plumes. The model prediction of the cement alteration has been challenging in the last years mainly due to the difficulty to reproduce the progressive change in composition of the Calcium-Silicate-Hydrate (CSH) compounds as the alteration proceeds. In general, the data obtained from laboratory experiments show a rather similar dependence between the pH of pore water and the Ca-Si ratio of the CSH phases. The Ca-Si ratio decreases as the CSH is progressively replaced by Si-enriched phases. An elegant and reasonable approach is the use of solid solution models even keeping in mind that CSH phases are not crystalline solids but gels. An additional obstacle is the uncertainty in the initial composition of the grout to be considered in the calculations because only the recipe of low-pH clinker is commonly provided by the manufacturer. The hydration process leads to the formation of new phases and, importantly, creates porosity. A number of solid solution models have been reported in literature. Most of them assumed a strong non-ideal binary solid solution series to account for the observed changes in the Ca-Si ratios in CSH. However, it results very difficult to reproduce the degradation of the CSH in the whole Ca-Si range of compositions (commonly Ca/Si=0.5-2.5) by considering only two end-members and fixed nonideality parameters. Models with multiple non-ideal end-members with interaction parameters as a function of the solid composition can solve the problem but these can not be managed in the existing codes of reactive

  5. The influence of temporary cements on dental adhesive systems for luting cementation. (United States)

    Ribeiro, José C V; Coelho, Paulo G; Janal, Malvin N; Silva, Nelson R F A; Monteiro, André J; Fernandes, Carlos A O


    This study tested the hypothesis that bond strength of total- and self-etching adhesive systems to dentine is not affected by the presence of remnants from either eugenol-containing (EC) or eugenol-free (EF) temporary cements after standardized cleaning procedures. Thirty non-carious human third molars were polished flat to expose dentine surfaces. Provisional acrylic plates were fabricated and cemented either with EC, EF or no temporary cements. All specimens were incubated for 7 days in water at 37°C. The restorations were then taken out and the remnants of temporary cements were mechanically removed with a dental instrument. The dentine surfaces were cleaned with pumice and treated with either total-etching (TE) or self-etching (SE) dental adhesive systems. Atomic force microscopy was used to examine the presence of remnants of temporary cements before and after dentine cleaning procedures. Composite resin build-ups were fabricated and cemented to the bonded dentine surfaces with a resin luting cement. The specimens were then sectioned to obtain 0.9mm(2) beams for microtensile bond strength testing. Fractographic analysis was performed by optical and scanning electron microscopy. ANOVA showed lower mean microtensile bond strength in groups of specimens treated with EC temporary cement than in groups treated with either no cement or an EF cement (p<0.05). Mean microtensile bond strength was lower in groups employing the SE rather than the TE adhesive system (p<0.001). SE samples were also more likely to fail during initial processing of the samples. There was no evidence of interaction between cement and adhesive system effects on tensile strength. Fractographic analysis indicated different primary failure modes for SE and TE bonding systems, at the dentine-adhesive interface and at the resin cement-resin composite interface, respectively. The use of eugenol-containing temporary cements prior to indirect bonding restorations reduce, to a statistically similar


    Directory of Open Access Journals (Sweden)



    Full Text Available Concrete is considered as brittle materials and widely used due to high compressive strength but unfortunately having and has low tensile strength that has a numerous negative impacts on the lifespan of concrete made structures. Therefore, mechanical properties of cement mortar have been investigated experimentally using different types and ratios of nano material to improve the properties. Since the strength of the concrete is of high importance, different materials have been used to enhance the compressive and the tensile characteristics of the cement mortar compressive and tensile strength. Mainly, this objective has been implemented through using micro cement, micro sand, nano silica, and nano clay in developing a nano-cement mortar which can to improve the concrete for the constructional applications. The samples were prepared and tested under tensile and compressive mode according to ASTM-2011 regulations for concrete. The parameters that are taken consideration during the investigation were micro sand, micro cement, nano silica, developed nano clay, and naphthalene sulphonate as super- plasticizers. In general, it has been observed that the results showed a significant increase in both compressive and tensile strength of the mortar at early stages of hardening, where a maximum increase of 22% in the compressive strength was achieved , whereas 3.7 time increase in the compressive strength was recorded over the tradition levels of the concrete strength.

  7. Antibacterial effects of conventional glass ionomer cement. (United States)

    Dimkov, A; Gjorgievska, E; Nicholson, J W; Kaftandzieva, A


    The antibacterial activity of conventional glass ionomer cement against three different microorganism strains alone and following incorporation of 1, 2 and 3% Benzalkonium Chloride and Cetylpyridinium Chloride was evaluated. Agar diffusion method was used to determine the inhibitory effect of the conventional glass ionomer cement ChemFlex on Streptococcus mutans, Lactobacillus casei and Actinomyces viscosus. Bacterial strains were inoculated into BHIB, and incubated in an anaerobic atmosphere (37 °C). From the bacteria grown in the liquid medium, the density of the inoculum was set to be equivalent to McFarland 2 standard. In Shaedler agar, 350 μL of the bacterial suspension were equally spread. Specimens (4 mm × 6 mm) were prepared from the cement without and with addition of 1, 2 and 3% Benzalkonium Chloride and Cetylpyridinium Chloride. The inhibition zones were determined after 48 hours, after 2, 7 and 21 days of incubation. The combination ChemFlex + Benzalkonium Chloride has the best effect on the three analysed bacteria. The Benzalkonium Chloride antibacterial compound has a stronger antibacterial effect than Cetylpyridinium Chloride. Glass ionomer cements can potentially be used as a medium for slow release of active antimicrobial components, and they have the potential to improve clinical outcomes of the cements (Tab. 3, Fig. 3, Ref. 31).

  8. Stimuli-responsive cement-reinforced rubber. (United States)

    Musso, Simone; Robisson, Agathe; Maheshwar, Sudeep; Ulm, Franz-Josef


    In this work, we report the successful development of a cement-rubber reactive composite with reversible mechanical properties. Initially, the composite behaves like rubber containing inert filler, but when exposed to water, it increases in volume and reaches a stiffness that is intermediate between that of hydrogenated nitrile butadiene rubber (HNBR) and hydrated cement, while maintaining a relatively large ductility characteristic of rubber. After drying, the modulus increases even further up to 400 MPa. Wet/drying cycles prove that the elastic modulus can reversibly change between 150 and 400 MPa. Utilizing attenuated total reflection Fourier transform infrared spectroscopy), we demonstrate that the high pH produced by the hydration of cement triggers the hydrolysis of the rubber nitrile groups into carboxylate anions. Thus, the salt bridges, generated between the carboxylate anions of the elastomer and the cations of the filler, are responsible for the reversible variations in volume and elastic modulus of the composite as a consequence of environmental moisture exposure. These results reveal that cement nanoparticles can successfully be used to accomplish a twofold task: (a) achieve an original postpolymerization modification that allows one to work with carboxylate HNBR (HXNBR) not obtained by direct copolymerization of carboxylate monomers with butadiene, and (b) synthesize a stimuli-responsive polymeric composite. This new type of material, having an ideal behavior for sealing application, could be used as an alternative to cement for oil field zonal isolation applications.

  9. Pulmonary Artery Cement Embolism after a Vertebroplasty

    Directory of Open Access Journals (Sweden)

    Anas Nooh


    Full Text Available Background Context. Vertebroplasty is a minimally invasive procedure most commonly used for the treatment of vertebral compression fractures. Although it is relatively safe, complications have been reported over time. Among those complications, massive cement pulmonary embolism is considered a rare complication. Here we report a case of massive diffuse cement pulmonary embolism following percutaneous vertebroplasty for a vertebral compression fracture. Study Design. Case report. Methods. This is a 70-year-old female who underwent vertebroplasty for T11 and T12 vertebral compression fracture. Results. CT-scan revealed an incidental finding of cement embolism in the pulmonary trunk and both pulmonary arteries. Since the patient was asymptomatic, she was monitored closely and she did not need any intervention. Conclusion. Vertebroplasty is a minimally invasive procedure used for treatment of vertebral compression fracture. Despite the low rate of complications, a pulmonary cement embolism can occur. The consequences of cement embolism range widely from being asymptomatic to embolism that can cause paralysis, radiculopathy, or a fatal pulmonary embolism.

  10. Release of antibiotics from polymethylmethacrylate cement. (United States)

    Bertazzoni Minelli, E; Caveiari, C; Benini, A


    The increase in resistance rates to antibiotics of bacteria isolated from infected hip joints, particularly staphylococci, prompted us to investigate the usefulness of antibiotic combinations such as gentamicin plus vancomycin. Cylinder test specimens of polymethylmethacrylate (PMMA) cement (Cemex, Tecres) containing gentamicin alone, vancomycin alone and both drugs in combination, were studied. The antibiotic concentrations were determined using a microbiological method and fluorescence polarization immunoassay (FPIA). The release of gentamicin alone, vancomycin alone and in combination from PMMA cement was prompt. The combination revealed synergistic antimicrobial activity against Escherichia coli and Enterococcus faecalis. FPIA showed that gentamicin and vancomycin delivery rates from PMMA cement were different. Gentamicin alone and in combination with vancomycin presented similar release rates from PMMA cement (1.50%). Vancomycin release from PMMA cylinders impregnated with the combination was lower (0.51%) than that from cylinders with vancomycin alone (1.16%). Vancomycin showed a 34.1% loss of microbiological activity at 37 degrees C after 10 days of incubation; the reduction corresponded to 15.0% when measured by FPIA. Results obtained with test specimens are indicative for the preparation of antibiotic-impregnated cements for different human prostheses.

  11. Effect of temporary cements on the microtensile bond strength of self-etching and self-adhesive resin cement. (United States)

    Carvalho, Edilausson Moreno; Carvalho, Ceci Nunes; Loguercio, Alessandro Dourado; Lima, Darlon Martins; Bauer, José


    The aim of this study was to evaluate the microtensile bond strength (µTBS) of self-etching and self-adhesive resin cement systems to dentin affected by the presence of remnants of either eugenol-containing or eugenol-free temporary cements. Thirty extracted teeth were obtained and a flat dentin surface was exposed on each tooth. Acrylic blocks were fabricated and cemented either with one of two temporary cements, one zinc oxide eugenol (ZOE) and one eugenol free (ZOE-free), or without cement (control). After cementation, specimens were stored in water at 37°C for 1 week. The restorations and remnants of temporary cements were removed and dentin surfaces were cleaned with pumice. Resin composite blocks were cemented to the bonded dentin surfaces with one of two resin cements, either self-etching (Panavia F 2.0) or self-adhesive (RelyX U-100). After 24 h, the specimens were sectioned to obtain beams for submission to µTBS. The fracture mode was evaluated under a stereoscopic loupe and a scanning electron microscope (SEM). Data from µTBS were submitted to two-way repeated-measure ANOVA and the Tukey test (alpha = 0.05). The cross-product interaction was statistically significant (p cements reduced the bond strength to Panavia self-etching resin cements only (p cements did not interfere in the bond strength to dentin of self-adhesive resin cements.

  12. geometric models for lateritic soil stabilized with cement

    African Journals Online (AJOL)


    stabilized soil. Constant cement contents ... Keywords: Bagasse-Ash, Cement, Lateritic Soil, Compaction and Strength Characteristics, Geometric Models. 1. INTRODUCTION ..... [1] Arora, K. R. “Soil Mechanics and Foundation. Engineering” Seventh ...

  13. Effect of aluminium phosphate as admixture on oxychloride cement

    Indian Academy of Sciences (India)

    Abstract. The effect of admixing of aluminium phosphate on oxychloride cement in the matrix has been investigated. It is shown that aluminium phosphate retards the setting process of the cement and improves water-tightness.

  14. Reducing cement content in concrete mixtures : [research brief]. (United States)


    Concrete mixtures contain crushed rock or gravel, and sand, bound together by Portland cement in combination with supplemental cementitious materials (SCMs), which harden through a chemical reaction with water. Portland cement is the most costly comp...

  15. Strength and sorption properties of cement-bonded composites ...

    African Journals Online (AJOL)

    Strength and sorption properties of cement-bonded composites produced from eucalyptus ( Eucalyptus tereticornis SM.) veneer waste. ... applications where sound absorption is important. Keywords: Eucalyptus, Veneer waste, Cement composite, Strength, dimensional stability. Journal of Applied Science, Engineering and ...

  16. Thermal manifestations and nanoindentation of bone cements for orthopaedic surgery

    Directory of Open Access Journals (Sweden)

    Hloch Sergej


    Full Text Available Improving of bone cements properties is possible by research of variables influencing exothermal behaviour and mechanical properties. Paper deals with exothermal behaviour experimental evaluation of bone cements used for medical purposes. Specimens were prepared by a conventional manual mixing technique. The work addresses primary risk factor associated with application of bone cement to femoral canal. Different size samples of bone cement has been created with diameter d = 2; 5;12,5 mm fixed in dentacryl. As an experimental material, Palacos R+G high viscosity, radiopaque bone cement containing Gentamicin and Radiopaque bone cement Antibiotic Simplex with Tobramycin, was used. Thermal effect during exothermic polymerisation was measured with period 1 minute. Evaluated factors were mass and thickness of bone cement. Significant influence of bone cement mass on temperature has been found.


    National Research Council Canada - National Science Library

    Papadopoulos, Antonios N


    Cement bonded particleboards were manufactured from hornbeam (Carpinus betulus L.) wood particles. Hydration tests were carried out to determine the inhibitory index in order to characterise wood-cement compatibility...

  18. Mechanical Properties and Decay Resistance of Hornbeam Cement Bonded Particleboards

    National Research Council Canada - National Science Library

    Antonios N. Papadopoulos


    Cement bonded particleboards were manufactured from hornbeam (Carpinus betulus L.) wood particles. Hydration tests were carried out to determine the inhibitory index in order to characterise wood-cement compatibility...

  19. Assessment of limestone blended cements for transportation applications : final report. (United States)


    This research assessed the applicability of Type IL cements satisfying AASHTO M 240 specifications for use in transportation applications in place of Type I/II cements which satisfy AASHTO M 85 specifications for construction of transportation struct...

  20. Characteristics of Portland blast-furnace slag cement containing cement kiln dust and active silica

    Directory of Open Access Journals (Sweden)

    A. Abdel Rahman


    Full Text Available This investigation dealt with the effect of active silica, silica fume (SF or rice husk ash (RHA, on the mechanical and physico-chemical characteristics of the hardened blended cement pastes made of Portland blast-furnace slag cement (PSC containing cement kiln dust (CKD cured under normal conditions. Two blends made of PSC and CKD, improved by SF and two blends made of PSC and CKD improved by RHA were investigated. Hardened blended cement pastes were prepared from each cement blend by using water/cement ratio (W/C of 0.30 by weight and hydrated for various curing ages of 1, 3, 7, 28 and 90 days at the normal curing conditions under tap water at room temperature. Each cement paste was tested for its physico-chemical and mechanical characteristics; these characteristics include: compressive strength and kinetics of hydration. The phase composition of the formed hydration products was identified using X-ray diffraction (XRD and differential thermal analysis (DTA. It was found that the partial substitution of PSC by 10% and 15% of CKD is associated with an increase in the rate of hydration and a subsequent improvement of compressive strength of hardened PSC–CKD pastes. In addition, the replacement of PSC, in PSC–CKD blends, by 5% active silica was accompanied by further improvement of the physico-mechanical characteristics of the hardened PSC–CKD pastes.

  1. Alkaline activation of different aluminosilicates as an alternative to Portland cement: alkali activated cements or geopolymers

    Directory of Open Access Journals (Sweden)

    M. Torres-Carrasco


    Full Text Available Portland cement is considered an excellence building material. This is due mainly to its high performance, its good quality/price ratio and the raw materials from which it is made can be found almost everywhere in the world. However, the development of alternative Portland cements obtained through processes involves lower emission of CO2 into the atmosphere is a priority research and great interest worldwide. Alkaline activation constitutes an alternative to Portland cement, preferably amorphous or vitreous aluminosilicates and alkaline activator (such as NaOH, Na2CO3 or sodium silicates hydrates. The aluminosilicates may be natural products such as metakaolin or industrial by-products such as blast furnace slag or aluminosiliceous fly ash. These cements and concretes obtained by alkali activating aluminosilicates are characterised by high mechanical strength, low heat of hydration and high impermeability, as well as resistance to high and low temperatures and sulphate, seawater and acid attacks. Moreover, the preparation of these alkaline cements requires lower energy than in the manufacturing process of Portland cement. However, we still cannot say or establish that alkaline cements (alkali activated materials or geopolymers are based on a clean chemical to the environment, due to production processes of alkaline solutions such as sodium silicates emit large amounts of CO2 into the atmosphere. This article aims to make a trip back in time to the origins of the alkali activation to explain the most characteristic and important chemical concepts.

  2. Pore structure in blended cement pastes

    DEFF Research Database (Denmark)

    Canut, Mariana Moreira Cavalcanti

    Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained...... supplement each other. Cement pastes (w/b=0.4) with and without slag and fly ash cured at two moisture (sealed and saturated) and temperature (20 and 55ºC) conditions were used to investigate the combined impact of SCMs addition and curing on the pore structure of pastes cured up to two years. Also...... volume and threshold pore size were found when comparing with plain cement paste at the same curing conditions. The porosity methods MIP, LTC and SEM have been shown to be suitable to characterise pore parameters of the pastes. MIP is a simple and fast method which covers a large range of pore sizes...

  3. Experimental techniques for cement hydration studies

    Directory of Open Access Journals (Sweden)

    Andreas Luttge


    Full Text Available Cement hydration kinetics is a complex problem of dissolution, nucleation and growth that is still not well understood, particularly in a quantitative way. While cement systems are unique in certain aspects they are also comparable to natural mineral systems. Therefore, geochemistry and particularly the study of mineral dissolution and growth may be able to provide insight and methods that can be utilized in cement hydration research. Here, we review mainly what is not known or what is currently used and applied in a problematic way. Examples are the typical Avrami approach, the application of Transition State Theory (TST to overall reaction kinetics and the problem of reactive surface area. Finally, we suggest an integrated approach that combines vertical scanning interferometry (VSI with other sophisticated analytical techniques such as atomic force microscopy (AFM and theoretical model calculations based on a stochastic treatment.

  4. Effect of Cement on Emulsified Asphalt Mixtures (United States)

    Oruc, Seref; Celik, Fazil; Akpinar, M. Vefa


    Emulsified asphalt mixtures have environmental, economical, and logistical advantages over hot mixtures. However, they have attracted little attention as structural layers due to their inadequate performance and susceptibility to early life damage by rainfall. The objective of this article is to provide an improved insight into how the mechanical properties of emulsion mixtures may be improved and to determine the influence of cement on emulsified asphalt mixtures. Laboratory tests on strength, temperature susceptibility, water damage, creep and permanent deformation were implemented to evaluate the mechanical properties of emulsified asphalt mixtures. The test results showed that mechanical properties of emulsified asphalt mixtures have significantly improved with Portland cement addition. This experimental study suggested that cement modified asphalt emulsion mixtures might be an alternate way of a structural layer material in pavement.

  5. Mechanical characterization of sisal reinforced cement mortar

    Directory of Open Access Journals (Sweden)

    R. Fujiyama


    Full Text Available This work aims at evaluating the mechanical behavior of sisal fiber reinforced cement mortar. The composite material was produced from a mixture of sand, cement, and water. Sisal fibers were added to the mixture in different lengths. Mechanical characterization of both the composite and the plain mortar was carried out using three point bend, compression, and impact tests. Specimens containing notches of different root radii were loaded in three point bending in an effort to determine the effect of the fibers on the fracture toughness of the material. The results obtained indicate that, while fiber reinforcement leads to a decrease in compressive strength, J-integral calculations at maximum load for the different notch root radii have indicated, particularly for the case of long fibers, a significant superiority of the reinforced material in comparison with the plain cement mortar, in consistence with the impact test data.

  6. An improved cement slurry formulation for oil and geothermal wells


    Fridriksson, Fridrik Hilmar Zimsen


    Master's thesis in Petroleum engineering Properly designed cement slurry and good cement job are crucial factors for integrity during a well‘s life cycle. For this, cement must be able to prevent migration of formation fluids, support the well construction and withstand high pressure and temperature. A survey on the Norwegian continental shelf showed that 11% of well integrity issues were due to cement related problems [1]. Another integrity survey in Pennsylvania showed that 2.41% of over...

  7. Comparison of creep of the cement pastes included fly ash

    Directory of Open Access Journals (Sweden)

    Padevět Pavel


    Full Text Available The paper is devoted to comparison of creep of cement pastes containing fly ash admixture. The size of creep in time depends on the amount of components of the cement paste. Attention is paid to the content of classical fly ash in cement paste and its impact on the size of creep. The moisture of cement pastes is distinguished because it significantly affects the rheological properties of the material.

  8. Laboratory Electrical Resistivity Studies on Cement Stabilized Soil


    Nimi Ann Vincent; Shivashankar, R.; K N Lokesh; Jinu Mary Jacob


    Electrical resistivity measurement of freshly prepared uncured and cured soil-cement materials is done and the correlations between the factors controlling the performance of soil-cement and electrical resistivity are discussed in this paper. Conventional quality control of soil-cement quite often involves wastage of a lot of material, if it does not meet the strength criteria. In this study, it is observed that, in soil-cement, resistivity follows a similar trend as unconfined compressive st...

  9. Effects of Nanosilica on Early Age Stages of Cement Hydration


    Forood Torabian Isfahani; Elena Redaelli; Weiwen Li; Yaru Sun


    Effects of nanosilica on cement hydration have been broadly investigated in the literature and early age cement hydration, as a whole, has been mainly considered, disregarding the substages of the hydration. The hydration of cement is characterized by different substages and nanosilica effect on the hydration could be a result of diverse, even contradictory, behavior of nanosilica in individual stages of the hydration. In this study, effects of nanosilica on different substages of cement hydr...

  10. Porosity and liquid absorption of cement paste

    DEFF Research Database (Denmark)

    Krus, M.; Hansen, Kurt Kielsgaard; Kunzel, H. M.


    be a slowing-down effect which is related to water because the absorption of organic liquids, such as hexane, is quite normal. Measurements of the porosity of hardened cement paste determined by helium pycnometry and water saturation show that water molecules can enter spaces in the microstructure which...... are not accessible to the smaller helium atoms. Considering the results of dilatation tests both before and after water and hexane saturation, it seems possible that a contraction of capillary pores due to moisture-related swelling of the cement gel leads to the non-linear water absorption over the square root...

  11. Bamboo Fibre Reinforced Cement Used as a Roofing Sheet | Alade ...

    African Journals Online (AJOL)

    This study examines the use of bamboo fibre as reinforcement in cement mortar roofing sheets. The bamboo was beaten into meshes of needle like shape and used in varying proportions in the production of cement roofing sheets. A constant cement, sand ratio of 1:3 was used. Batching, Moulding, demoulding and curing of ...

  12. Effect of aluminium phosphate as admixture on oxychloride cement

    Indian Academy of Sciences (India)


    Oxychloride cement (magnesia cement) has many superior properties to that of portland cement (Sorel 1867; Beau- din and Ramachandra 1975; Beaudin et al 1977). The chemical composition of the additive or admixture availa- ble in commercial grade is AlPO4. Little scientific data are available about its effect on ...

  13. 21 CFR 888.4210 - Cement mixer for clinical use. (United States)


    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement mixer for clinical use. 888.4210 Section... (CONTINUED) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4210 Cement mixer for clinical use. (a) Identification. A cement mixer for clinical use is a device consisting of a container intended for use in mixing...

  14. 21 CFR 888.4220 - Cement monomer vapor evacuator. (United States)


    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement monomer vapor evacuator. 888.4220 Section... (CONTINUED) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4220 Cement monomer vapor evacuator. (a) Identification. A cement monomer vapor evacuator is a device intended for use during surgery to contain or remove...

  15. 21 CFR 888.4230 - Cement ventilation tube. (United States)


    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement ventilation tube. 888.4230 Section 888.4230...) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4230 Cement ventilation tube. (a) Identification. A cement ventilation tube is a tube-like device usually made of plastic intended to be inserted into...

  16. Studies on potential of Portland cement mortar for binding of ...

    Indian Academy of Sciences (India)

    Paramalinggam Thanalechumi

    cement mortar (CM) to produce a cement mortar-water- works composite referred to as cement-solidified water- works sludge (CMWWS) for use as a construction material has not been studied. The S/S often immobilizes contami- nants (such as heavy metals) within a waste material (such as sludge) to form a solid.

  17. Drug Releasing Dental Cements: An In Vitro Study.

    African Journals Online (AJOL)

    reported that the strongest antibacterial activity was observed with a zinc oxide eugenol cement when compared to commercially available restorative dental biomaterials such as a fine-hybrid resin composite, an ion- releasing resin composite, a self-curing glass ionomer cement and a resin-modified glass ionomer cement.

  18. Influence of surface pretreatment of fiber posts on cement delamination

    NARCIS (Netherlands)

    Jongsma, L.A.; Kleverlaan, C.J.; Feilzer, A.J.


    Objectives To evaluate the influence of post surface pretreatment on the delamination strength of different cements from a prefabricated FRC post tested in a three-point bending test. Methods Three cements were tested; RelyX Unicem, DC Core Automix, and Panavia F2.0. Per cement, 40 posts (D.T. Light

  19. compaction delay versus properties of cement-bound lateritic soil

    African Journals Online (AJOL)


    ABSTRACT. This study is an investigation into the effect of 0 to 3 hours compaction delay with half an hour intervals on soil-cement mixes 3,5,8; and 1, 3, 5 percent cement contents by weight of dry soils, for yellow and red lateritic soils respectively. The tests carried out on the cement stabilized soils were the Compaction test ...


    Directory of Open Access Journals (Sweden)

    Sainov Mihail Petrovich


    Full Text Available Currently there are few studies of deformation and strength properties of loose soils strengthened by cementing. Based on the data of already arranged grout curtains it was determined that in cemented gravel-pebble soil there are 7...9 % of cement, which is less than in concrete. To assess deformation and strength of such soils it is possible to use the data of tests conducted by other authors, where the effect of cement contents on sand-cement mix properties was studied. Analysis of experimental data showed that cemented soil may be identified with concrete only with high content of cement (more than 10 %. At cement content 7...9 % in soil the strength deformation of cemented soil varies to a small extent. Its deformation becomes 2-3 times less. It greatly depends on compression stresses. The formulae are proposed which permit assessing the effect of compression and cement content on deformation of cemented soil. It is shown that strength of cemented soil is less than that even of the weakest concrete. It has a sufficiently high cohesion, but the friction angle is approximately the same as that of the initial soil.

  1. Comparative evaluation of marginal leakage of provisional crowns cemented with different temporary luting cements: In vitro study

    Directory of Open Access Journals (Sweden)

    Sheen Juneja Arora


    Conclusion: The temporary cements with eugenol showed more microleakage than those without eugenol. SC-10 crowns showed more microleakage compared to Protemp 4 crowns. SC-10 crowns cemented with Kalzinol showed maximum microleakage and Protemp 4 crowns cemented with HY bond showed least microleakage.

  2. Development of an Improved Cement for Geothermal Wells

    Energy Technology Data Exchange (ETDEWEB)

    Trabits, George [Trabits Group, LLC, Wasilla, AK (United States)


    After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.

  3. The suitability of a supersulfated cement for nuclear waste immobilisation

    Energy Technology Data Exchange (ETDEWEB)

    Collier, N.C., E-mail: [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Milestone, N.B. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Callaghan Innovation, 69 Gracefield Road, PO Box 31310, Lower Hutt 5040 (New Zealand); Gordon, L.E. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Geopolymer and Minerals Processing Group, Department of Chemical and Biomolecular Engineering, University of Melbourne, Parkville, Victoria 3010 (Australia); Ko, S.-C. [Holcim Technology Ltd, Hagenholzstrasse 85, CH-8050 Zurich (Switzerland)


    Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

  4. Dental Cements for Luting and Bonding Restorations: Self-Adhesive Resin Cements. (United States)

    Manso, Adriana P; Carvalho, Ricardo M


    Self-adhesive resin cements combine easy application of conventional luting materials with improved mechanical properties and bonding capability of resin cements. The presence of functional acidic monomers, dual cure setting mechanism, and fillers capable of neutralizing the initial low pH of the cement are essential elements of the material and should be understood when selecting the ideal luting material for each clinical situation. This article addresses the most relevant aspects of self-adhesive resin cements and their potential impact on clinical performance. Although few clinical studies are available to establish solid clinical evidence, the information presented provides clinical guidance in the dynamic environment of material development. Copyright © 2017 Elsevier Inc. All rights reserved.

  5. Design of Fit-for-Purpose Cement to Restore Cement-Caprock Seal Integrity (United States)

    Provost, R.


    This project aims to study critical research needs in the area of rock-cement interfaces, with a special focus on crosscutting applications in the Wellbore Integrity Pillar of the SubTER initiative. This study will focus on design and test fit-for-purpose cement formulations. The goals of this project are as follows: 1) perform preliminary study of dispersing nanomaterial admixtures in Ordinary Portland Cement (OPC) mixes, 2) characterize the cement-rock interface, and 3) identify potential high-performance cement additives that can improve sorption behavior, chemical durability, bond strength, and interfacial fracture toughness, as appropriate to specific subsurface operational needs. The work presented here focuses on a study of cement-shale interfaces to better understand failure mechanisms, with particular attention to measuring bond strength at the cement-shale interface. Both experimental testing and computational modeling were conducted to determine the mechanical behavior at the interface representing the interaction of cement and shale of a typical wellbore environment. Cohesive zone elements are used in the finite element method to computationally simulate the interface of the cement and rock materials with varying properties. Understanding the bond strength and mechanical performance of the cement-formation interface is critical to wellbore applications such as sequestration, oil and gas production and exploration and nuclear waste disposal. Improved shear bond strength is an indication of the capability of the interface to ensure zonal isolation and prevent zonal communication, two crucial goals in preserving wellbore integrity. Understanding shear bond strength development and interface mechanics will provide an idea as to how the cement-formation interface can be altered under environmental changes (temperature, pressure, chemical degradation, etc.) so that the previously described objectives can be achieved. Sandia National Laboratories is a multi

  6. Microleakage of porcelain and composite machined crowns cemented with self-adhesive or conventional resin cement. (United States)

    Ghazy, Mohamed; El-Mowafy, Omar; Roperto, Renato


    Resistance of machined crowns to microleakage when cemented with new self-adhesive cements has not been fully investigated. This study evaluated microleakage of machined crowns milled from porcelain and composite blocks and bonded to teeth with self-adhesive and conventional resin cement. Thirty-two freshly extracted premolars of similar shape and size were sterilized and mounted in resin blocks. Teeth received standard crown preparations with 1-mm circumferential shoulder finish line, flat occlusal surface reduced by 2 mm, and ideal angle of convergence. Prepared teeth were divided into two equal groups and assigned to either porcelain (Vita Mark II, Vident) or composite (Paradigm MZ100, 3M ESPE) blocks for crown fabrication. Optical impressions were captured for each tooth with the intraoral camera of a CEREC 3D machine. Crowns were designed and milled from both materials. Each group was then subdivided into two subgroups (n = 8) according to cement used (self-adhesive resin cement, RelyX Unicem, 3M ESPE or resin cement with self-etching adhesive, Panavia F 2.0, Kuraray). Following seating, a 5-kg weight was applied on the occlusal surface of the crown for 5 minutes. Specimens were then stored in water at 37°C for 24 hours. Specimens were thermocycled for 3000 cycles between 5°C and 55°C, then coated with nail varnish and immersed in a 2.0% basic red fuchsine dye solution for 24 hours. Teeth were then rinsed and sectioned mesiodistally and assessed under magnification for microleakage. A five-point scale was used to score degree of microleakage. Data were statistically analyzed with 2-way ANOVA and Kruskal-Wallis nonparametric test. Crown material had no significant effect on microleakage (p= 0.67); however, cement type had a significant effect (p resin cement with separate primer/bonding agent resulted in significantly lower microleakage scores, irrespective of crown material. © 2010 by The American College of Prosthodontists.

  7. Influence of microwave irradiation of cement mixtures on the strength of cement stone and concrete (United States)

    Dmitriev, M. S.; Dyakonov, M. V.; Krasnokutskiy, R. A.; Kolyaskin, A. D.; Dmitriev, S. A.


    The influence of microwave irradiation of mixtures on the strength of cement stone and concrete was studied. Created at NRNU MEPHI experimental installation for the investigation of microwave effects on imperfect dielectrics and semiconductor materials was the source of radiation. It is shown that on the twenty-eighth day after mixing, the strength of the cement stone increases by 1.2 times, and that of concrete by 2.2 times.

  8. Ion release and pH of a new endodontic cement, MTA and Portland cement


    Amini Ghazvini, Sara; Abdo Tabrizi, Maryam; Kobarfard, Farzad; Akbarzadeh Baghban, Alireza; Asgary, Saeed


    INTRODUCTION: This in vitro study measured and compared pH and phosphate and calcium ions release of a new endodontic material (CEM cement), mineral trioxide aggregate (MTA), and Portland cement (PC) using UV-visible technique, atomic absorption spectrophotometry methods, and pH meter, respectively. MATERIALS AND METHODS: Each material was placed in a plastic tube (n=10) and immersed in a glass flask containing deionized water. Half of the samples were tested for determining pH and released i...

  9. Dimensional changes occurring in a glass-ionomer cement. (United States)

    Wilson, A D; Paddon, J M


    The dimensional changes occurring when glass ionomer cements are exposed both to desiccating and moist conditions were investigated. All work was done at 23 degrees C. The effect of time allowed for cements to mature before exposure to the test conditions was studied as was the effect of adding cellulose ethers. The contraction of glass ionomer cements under desiccating conditions was far greater than the expansion by water absorption. Increase of the time allowed for the cements to mature reduced the extent of this effect markedly. The addition of cellulose ethers to cement mixes was only moderately effective in reducing dimensional change.

  10. Natural Cellulose Nanofibers As Sustainable Enhancers in Construction Cement. (United States)

    Jiao, Li; Su, Ming; Chen, Liao; Wang, Yuangang; Zhu, Hongli; Dai, Hongqi


    Cement is one of the mostly used construction materials due to its high durability and low cost, but it suffers from brittle fracture and facile crack initiation. This article describes the use of naturally-derived renewable cellulose nanofibers (CNFs) to reinforce cement. The effects of CNFs on the mechanical properties, degree of hydration (DOH), and microstructure of cement pastes have been studied. It is found that an addition of 0.15% by weight of CNFs leads to a 15% and 20% increase in the flexural and compressive strengths of cement paste. The enhancement in mechanical strength is attributed to high DOH and dense microstructure of cement pastes after adding CNFs.

  11. Transport Properties of Carbon-Nanotube/Cement Composites (United States)

    Han, Baoguo; Yang, Zhengxian; Shi, Xianming; Yu, Xun


    This paper preliminarily investigates the general transport properties (i.e., water sorptivity, water permeability, and gas permeability) of carbon-nanotube/cement composites. Carboxyl multi-walled carbon nanotubes (MWNTs) are dispersed into cement mortar to fabricate the carbon nanotubes (CNTs) reinforced cement-based composites by applying ultrasonic energy in combination with the use of surfactants (sodium dodecylbenzene sulfonate and sodium dodecyl sulfate). Experimental results indicate that even at a very small dosage the addition of MWNTs can help decrease water sorptivity coefficient, water permeability coefficient, and gas permeability coefficient of cement mortar, which suggests that CNTs can effectively improve the durability properties of cement-based composites.

  12. Kinetics of strength gain of biocidal cements

    Directory of Open Access Journals (Sweden)

    Rodin Aleksandr Ivanovich

    Full Text Available Biocorrosion becomes the determinative durability factor of buildings and constructions. Damages of construction materials caused by bacteria, filamentous fungi, actinomycetes constitute a serious danger to the constructions of a building or a structure and to the health of people. Biodeteriorations are typical both in old and new constructions. A great quantity of destruction factors of industrial and residential buildings under the influence of microorganisms was established in practice. Providing products and constructions based on concretes fungicidal and bactericidal properties is an important direction of modern construction material science. The most efficient way to solve this task is creation of biocidal cements. The article presents the results of experimental studies of kinetic dependences of strength gain by biocidal cements by physico-mechanical and physico-chemical analysis methods. The identical velocity character of initial hydration of the developed compositions of biocidal cements is set, as well as a more calm behavior of hardening processes at later terms. It has been established that the compositions of biocidal cements modified by sodium sulfate and sodium fluoride possess the greatest strength.

  13. Cement-based materials with graphene nanophase (United States)

    Dalla, P. T.; Tragazikis, I. K.; Exarchos, D. A.; Dassios, K.; Matikas, T. E.


    Cement matrix composites with a conductive nano-reinforcement phase, lead to the development of innovative products. A matrix with carbon based nano-inclusions (graphene, carbon nanotubes, carbon nanofibers, carbon black) obtains multi-functional properties like enhanced mechanical, electrical, elastic and thermal properties and, therefore, the advantage of self-sensing in case of an inner defect. This research aims to characterize the nano-modified cement mortars with different concentrations of graphene nanophase. The results will be compared with data obtained from nanomaterials containing multi-walled carbon nanotubes. Comprehensive characteristics of these cement-based nanocomposites have been determined using destructive and nondestructive laboratory techniques. Flexural and compressive strength were measured. During four point bending tests, acoustic emission monitoring allowed for realtime identification of the damage process in the material. The electrical surface resistivity of graphene-reinforced cement mortars was measured by applying a known DC voltage, and compared to the electrical resistivity of nano-modified mortars with carbon nanotubes.

  14. Autogenous Phenomena in Cement-Based Materials

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede

    This thesis has been written to obtain the Danish doctoral degree in technology, Dr.Techn. It addresses autogenous phenomena in cement-based materials - primarily deformation and change of the relative humidity (RH). In the thesis it is explained how the importance of these phenomena was identified...

  15. Topics in cement and concrete research

    NARCIS (Netherlands)

    Brouwers, Jos; Russel, M.I.; Basheer, P.A.M.


    The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail,

  16. The case of Mugher cement facto

    African Journals Online (AJOL)


    through co-generation of carbonate/bicarbonate: The case of Mugher cement factory. Getachew Dagnew Gebreeyessus1*, Tassisa Kaba2 and Bhagwan Singh Chandravanshi3. 1Department of Environmental Health Sciences, Haramaya University, P.O. Box 235, Harar, Ethiopia. 2School of Chemical and Bio-Engineering, ...

  17. Fracture properties of an acrylic bone cement. (United States)

    Bialoblocka-Juszczyk, E; Baleani, M; Cristofolini, L; Viceconti, M


    This study investigated experimentally the fracture properties, i.e., the fatigue strength, the resistance to crack propagation and the fracture toughness, of an acrylic bone cement (Cemex RX). The mean endurance limit was determined following the staircase method. The endurance limit was estimated at 9.2 MPa. The fatigue crack propagation rate was measured according to the ASTM E647 standard. The equation of the line fitting the crack growth per cycle (da/dN) versus the stress-intensity factor range (delta K), in a log-log graph, was used to calculate the empirical constants of Paris' law for the selected bone cement: da/dN (m/cycle) = 3.56 x 10(-7) x delta K (MPa x m1/2)5.79. This power-law relationship described well (R2 = 0.96) the growth rate in the stable crack growth region, i.e., in the mid delta K range. The fracture toughness K(IC) of the bone cement was determined according to the ASTM E399 standard. The K(IC) mean value was 1.38 MPa x m1/2. These experimental results provide the set of necessary inputs for numerical studies aimed to investigate the damage accumulation process in the mantle fixing cemented prostheses.


    African Journals Online (AJOL)

    This paper assessed the effect of calcium carbide waste (CCW) as additive on the properties of cement paste and concrete. The CCW used was sourced from a local panel beating workshop. It was sundried and sieved through a 75 µm sieve and characterized by X-Ray Fluorescence (XRF) analytical method.

  19. Application of Carbonate Looping to Cement Industry

    DEFF Research Database (Denmark)

    Lin, Weigang; Illerup, Jytte Boll; Dam-Johansen, Kim


    with an increase in the CO2 partial pressure during calcination, indicating enhancement of sintering by the presence of CO2. As sorbents, cement raw meal and the mixture of limestone and clay show a similar trend as limestone with respect to the decay of the CO2 carrying capacity and this capacity is lower than...

  20. Formulation of an injectable phosphocalcium cement

    Energy Technology Data Exchange (ETDEWEB)

    Goncalves, S. [CIRIMAT Equipe de Physico-Chimie des Phosphates ENSCT INP, Toulouse (France); TEKNIMED, Vic en Bigorre (France); Brouchet, A.; Delisle, B. [CHU Rangueil, Toulouse (France). Service d' Anatomie Pathologie; Freche, M.; Lacout, J.L. [CIRIMAT Equipe de Physico-Chimie des Phosphates ENSCT INP, Toulouse (France); Rodriguez, F. [Lab. de Galenique, Chmin des Maraichers, Toulouse (France)


    In orthopedic surgery, the loss or the reinforcement of osseous substance often requires filling of the defective part. In order to make the surgical operations easier we sought to make an injectable form. This study examined the effect of silicone and polyglycol on the injectability, setting time and mechanical properties of the cement. The basic solid phase was composed of a mixture of tetracalcium phosphate (Ca{sub 4}(PO{sub 4}){sub 2}O), {alpha}-tricalcium phosphate (Ca{sub 3}(PO{sub 4}){sub 2}) and sodium glycerophosphate. The basic liquid phase was made up of lime, orthophosphoric acid and water. Silicone was previously dissolved in cyclohexane and introduced in the solid phase. Polyglycol is a water-soluble compound so it is introduced in the liquid phase. For the mechanical properties, the strong increase in the percentage of additives decreased the compressive strength. Silicone and polyglycol made it possible to improve viscosity without modifying the basic setting time. The rate of evolution was different with the two different additives. From the data it was possible to optimize the formulation of cements to give predicted properties. Testing the in vivo implantation of the cement has already started. Preliminary results show the perfect osteointegration of the new cements without reactions to the foreign body in spite of the presence of silicone. (orig.)

  1. Consolidation behavior of cement-based systems

    DEFF Research Database (Denmark)

    Kjeldsen, Ane Mette


    overfladekræfter påvirker partiklernes indbyrdes afstand. Det udførte ph.d.-projekt ”Consolidation behaviour of cement-based systems. Influence of inter-particle forces” har bidraget med en konceptuel model for den kombinerede indflydelse af ydre kræftpåvirkning (konsolidering) og overfladekræfter mellem fine...

  2. Effect of dentin sealers on postoperative sensitivity of complete cast crowns cemented with glass ionomer cement. (United States)

    Maghrabi, Abdulhamaid A


    The purpose of this study was to clinically evaluate the effects of pretreatments with copal/ether varnish and dentin bonding system on postoperative sensitivity of complete cast crowns cemented with glass ionomer cement. Three posterior teeth with no pain symptoms were selected from each of 17 patients, totaling 51 teeth, for which a crown was indicated. Rexillium III complete cast crowns were prepared using conventional laboratory techniques. For each patient, the first tooth, which served as the control, received only glass ionomer cement (Ketac-Cem). Copal/ether varnish (Bosworth Copaliner) was applied to the second tooth preparation prior to cementation. Dentin bonding agent (OptiBond Solo Plus) was used on the third tooth before cementation. Sensitivity to different stimuli (cold, heat) was assessed at 7 days, 1 month, and 6 months following restorative procedures by questionnaire. There were no statistically significant differences between the three groups regarding applied stimulus and day of the study (p > 0.05). No statistically significant differences were found between the postoperative sensitivity responses from 7 days to 1 month, and from 1 month to 6 months (p > 0.05). Postoperative sensitivity resulting from glass ionomer cement with complete cast crowns cannot be completely eliminated with the prior use of a cavity varnish or bonding agent. © 2011 by the American College of Prosthodontists.

  3. Post-cementation colorimetric evaluation of the interaction between the thickness of ceramic veneers and the shade of resin cement. (United States)

    Calgaro, Patricia Angélica Milani; Furuse, Adilson Yoshio; Correr, Gisele Maria; Ornaghi, Bárbara Pick; Gonzaga, Carla Castiglia


    To evaluate the color parameters (CIELab*) after the cementation of ceramic disks of different thicknesses onto a resin substrate using four different shades of resin cements, and determine the color difference (ΔE) between the adhesively cemented disks and a 10 mm-thick A1 shade ceramic control (target color). Ceramic disks, simulating laminate veneers, with thicknesses of 0.5, 0.7 and 1.0 mm (shade A1, IPS Classic) were fabricated (n = 40) and cemented with a dual-cured resin cement (Variolink II, shades A1, bleach, opaque and transparent) onto 120 2 mm-thick resin composite substrates (shade A3.5, Adoro). Each ceramic disk was photocured for 80 seconds. The determination of the CIELab* parameters of each ceramic-cement-substrate set was performed with a spectrophotometer. A 10 mm-thick A1 ceramic disk was used as a control. The results for the color difference (ΔE) obtained from L*, a* and b* parameters were analyzed using ANOVA and Tukey's test (α = 0.05). The ΔE values ranged from 2.46 (1.0 mm, opaque cement) to 12.11 (0.5 mm, A1 cement). The opaque cement showed the lower ΔE values, followed by the bleach, transparent and A1 cements. With respect to the thickness of the ceramic, color differences between the target color and the group with 1.0 mm ceramic disks were smaller for all cement shades tested. Only the combination of 1.0 mm ceramic disks cemented with the opaque cement was able to mask the background color (ΔE resin cement were smaller in comparison with the bleach, transparent and A1 cements.

  4. Mechanical Properties and Decay Resistance of Hornbeam Cement Bonded Particleboards

    Directory of Open Access Journals (Sweden)

    Antonios N. Papadopoulos


    Full Text Available Cement bonded particleboards were manufactured from hornbeam (Carpinus betulus L. wood particles. Hydration tests were carried out to determine the inhibitory index in order to characterise wood-cement compatibility. The results revealed that the mixture of hornbeam-cement can be classified as moderate inhibition. Two wood: cement ratios were applied in this study, namely, 1 : 3 and 1 : 4, for the board manufacture. It was found that an increase of cement-wood ratio resulted in an improvement in all properties examined, except MOR. All properties of the boards made from 1 : 4 wood: cement ratio surpassed the minimum requirements set forth by the building type HZ code. Boards were exposed to brown and white rot fungi, Coniophora puteana, and Trametes versicolor, respectively. Overall, both fungi failed to attack the cement-bonded boards.

  5. Retardation effect of different alcohols on the cement coagulation in polycarboxylate- and naphthalene-based cement admixtures (United States)

    Huang, S. M.; Zhou, F. L.


    Alcohol has great potential to delay the coagulation of cement. The effects of alcohol on paste fluidity and normal consistency coagulation time have been studied for polycarboxylate superplasticizer and naphthene cement admixture. Seven alcohols were combined with polycarboxylate superplasticizer and naphthene at a concentration of 0.01-0.09%, respectively, including n-propanol, methanol, sorbitol, ethylene glycol, glycerol, ethanol, and mannitol. The fluidity and normal consistency coagulation time of each cement admixture were measured. The performance of both polycarboxylate superplasticizer and naphthene cement admixtures were compared to develop cement admixture with delayed coagulation.

  6. Influence of Cement Particle-Size Distribution on Early Age Autogenous Strains and Stresses in Cement-Based Materials

    DEFF Research Database (Denmark)

    Bentz, Dale P.; Jensen, Ole Mejlhede; Hansen, Kurt Kielsgaard


    The influence of cement particle-size distribution on autogenous strains and stresses in cement pastes of identical water-to-cement ratios is examined for cement powders of four different finenesses. Experimental measurements include chemical shrinkage, to quantify degree of hydration; internal...... controls the initial pore-size distribution of the cement paste, which, in turn, regulates the magnitude of the induced autogenous shrinkage stresses produced by the water/air menisci in the air-filled pores formed throughout the hydration process. The experimental results indicate that a small autogenous...

  7. Vacuum-mixing cement does not decrease overall porosity in cemented femoral stems: AN IN VITRO LABORATORY INVESTIGATION (United States)

    Messick, K. J.; Miller, M. A.; Damron, L. A.; Race, A.; Clarke, M. T.; Mann, K. A.


    The role of vacuum mixing on the reduction of porosity and on the clinical performance of cemented total hip replacements remains uncertain. We have used paired femoral constructs prepared with either hand-mixed or vacuum-mixed cement in a cadaver model which simulated intra-operative conditions during cementing of the femoral component. After the cement had cured, the distribution of its porosity was determined, as was the strength of the cement-stem and cement-bone interfaces. The overall fraction of the pore area was similar for both hand-mixed and vacuum-mixed cement (hand 6%; vacuum 5.7%; paired t-test, p = 0.187). The linear pore fractions at the interfaces were also similar for the two techniques. The pore number-density was much higher for the hand-mixed cement (paired t-test, p = 0.0013). The strength of the cement-stem interface was greater with the hand-mixed cement (paired t-test, p = 0.0005), while the strength of the cement-bone interface was not affected by the conditions of mixing (paired t-test, p = 0.275). The reduction in porosity with vacuum mixing did not affect the porosity of the mantle, but the distribution of the porosity can be affected by the technique of mixing used. PMID:17785755

  8. Evaluation of stainless steel crowns cemented with glass-ionomer and resin-modified glass-ionomer luting cements. (United States)

    Yilmaz, Yucel; Simsek, Sera; Dalmis, Anya; Gurbuz, Taskin; Kocogullari, M Elcin


    To evaluate in vitro and in vivo conditions of stainless steel crowns (SSC) cemented using one luting glass-ionomer cement (Aqua Meron) and one luting resin-modified glass-ionomer cement (Vitremer). In the in vitro part of this study, retentive properties of SSCs cemented using Aqua Meron and Vitremer on extracted primary first molars were tested. In addition, two specimens of each group were used to evaluate the tooth hard tissue-cement, within the cement itself, cement-SSC, and tooth hard tissue-cement-SSC under scanning electron microscope (SEM). In the in vivo part of this study, 152 SSCs were placed on the first or second primary molars of 86 children, and cemented using either Aqua Meron or Vitremer. The crowns were examined for retention. In addition, the clinical views of the crowns were recorded with an intraoral camera. No significant difference was found between the mean retentive forces of Aqua Meron and Vitremer (P> 0.05). SSCs cemented with Aqua Meron and Vitremer had an average lifespan of 26.44 and 24.07 months respectively. Only one (0.66%) of 152 SSCs was lost from the Aqua Meron group during post-cementation periods. Nineteen of the 152 SSCs (12.5%) had dents or perforations.

  9. Simplified cementation of lithium disilicate crowns: Retention with various adhesive resin cement combinations. (United States)

    Johnson, Glen H; Lepe, Xavier; Patterson, Amanda; Schäfer, Oliver


    A composite resin cement and matching self-etch adhesive was developed to simplify the dependable retention of lithium disilicate crowns. The efficacy of this new system is unknown. The purpose of this in vitro study was to determine whether lithium disilicate crowns cemented with a new composite resin and adhesive system and 2 other popular systems provide clinically acceptable crown retention after long-term aging with monthly thermocycling. Extracted human molars were prepared with a flat occlusal surface, 20-degree convergence, and 4 mm axial length. The axio-occlusal line angle was slightly rounded. The preparation surface area was determined by optical scanning and the analysis of the standard tessellation language (STL) files. The specimens were distributed into 3 cement groups (n=12) to obtain equal mean surface areas. Lithium disilicate crowns (IPS e.max Press) were fabricated for each preparation, etched with 9.5% hydrofluoric acid for 15 seconds, and cleaned. Cement systems were RelyX Ultimate with Scotch Bond Universal (3M Dental Products); Monobond S, Multilink Automix with Multilink Primer A and B (Ivoclar Vivadent AG); and NX3 Nexus with OptiBond XTR (Kerr Corp). Each adhesive provided self-etching of the dentin. Before cementation, the prepared specimens were stored in 35°C water. A force of 196 N was used to cement the crowns, and the specimens were polymerized in a 35°C oven at 100% humidity. After 24 hours of storage at 100% humidity, the cemented crowns were thermocycled (5°C to 55°C) for 5000 cycles each month for 6 months. The crowns were removed axially at 0.5 mm/min. The removal force was recorded and the dislodgement stress calculated using the preparation surface area. The type of cement failure was recorded, and the data were analyzed by 1-way ANOVA and the chi-square test (α=.05) after the equality of variances had been assessed with the Levene test. The Levene test was nonsignificant (P=.936). The ANOVA revealed the mean removal

  10. Environmental CRIteria for CEMent based products, ECRICEM. Phase I. Ordinary Portland Cements. Phase II. Blended Cements. Executive Summary

    Energy Technology Data Exchange (ETDEWEB)

    Van der Sloot, H.A.; Van Zomeren, A. [ECN Biomass, Coal and Environmetal Research, Petten (Netherlands); Stenger, R. [Holcim Group Support Ltd, Holderbank (Switzerland); Schneider, M.; Spanka, G. [VDZ, Duesseldorf (Germany); Stoltenberg-Hansson, A. [NORCEM, HeidelbergCement Group, Brevik (Norway); Dath, P. [Holcim Belgium, Obourg (Belgium)


    The protection of the immediate environment of structural works is one of the essential requirements of the European Construction Products Directive (CPD). According to the CPD, construction products can only be put on the market, if the structural works built with them fulfil the relevant requirements for hygiene, and the protection of health and the environment. These essential requirements in the respective standards are specified at the national level by the individual member states. Cement and cementitious materials are considered to fulfil the fundamental requirements of the European Construction Products Directive and the corresponding national regulations. Therefore a technical regulation like the cement standard EN 197 in general does not cover separate requirements for determining compliance of cementitious materials with criteria on hygiene, health and environmental protection. Further regulations are laid down in cases where it appears necessary for constructive applications requiring a particular protection of water, soil and air.

  11. Composite cements benefit from light-curing. (United States)

    Lührs, Anne-Katrin; De Munck, Jan; Geurtsen, Werner; Van Meerbeek, Bart


    To investigate the effect of curing of composite cements and a new ceramic silanization pre-treatment on the micro-tensile bond strength (μTBS). Feldspathic ceramic blocks were luted onto dentin using either Optibond XTR/Nexus 3 (XTR/NX3; Kerr), the silane-incorporated 'universal' adhesive Scotchbond Universal/RelyX Ultimate (SBU/RXU; 3M ESPE), or ED Primer II/Panavia F2.0 (ED/PAF; Kuraray Noritake). Besides 'composite cement', experimental variables were 'curing mode' ('AA': complete auto-cure at 21°C; 'AA*': complete auto-cure at 37°C; 'LA': light-curing of adhesive and auto-cure of cement; 'LL': complete light-curing) and 'ceramic surface pre-treatment' ('HF/S/HB': hydrofluoric acid ('HF': IPS Ceramic Etching Gel, Ivoclar-Vivadent), silanization ('S': Monobond Plus, Ivoclar-Vivadent) and application of an adhesive resin ('HB': Heliobond, Ivoclar-Vivadent); 'HF/SBU': 'HF' and application of the 'universal' adhesive Scotchbond Universal ('SBU'; 3M ESPE, only for SBU/RXU)). After water storage (7 days at 37°C), ceramic-dentin sticks were subjected to μTBS testing. Regarding the 'composite cement', the significantly lowest μTBSs were measured for ED/PAF. Regarding 'curing mode', the significantly highest μTBS was recorded when at least the adhesive was light-cured ('LA' and 'LL'). Complete auto-cure ('AA') revealed the significantly lowest μTBS. The higher auto-curing temperature ('AA*') increased the μTBS only for ED/PAF. Regarding 'ceramic surface pre-treatment', only for 'LA' the μTBS was significantly higher for 'HF/S/HB' than for 'HF/SBU'. Complete auto-cure led to inferior μTBS than when either the adhesive (on dentin) or both adhesive and composite cement were light-cured. The use of a silane-incorporated adhesive did not decrease luting effectiveness when also the composite cement was light-cured. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  12. Laboratory Electrical Resistivity Studies on Cement Stabilized Soil

    Directory of Open Access Journals (Sweden)

    Nimi Ann Vincent


    Full Text Available Electrical resistivity measurement of freshly prepared uncured and cured soil-cement materials is done and the correlations between the factors controlling the performance of soil-cement and electrical resistivity are discussed in this paper. Conventional quality control of soil-cement quite often involves wastage of a lot of material, if it does not meet the strength criteria. In this study, it is observed that, in soil-cement, resistivity follows a similar trend as unconfined compressive strength, with increase in cement content and time of curing. Quantitative relations developed for predicting 7-day strength of soil-cement mix, using resistivity of the soil-cement samples at freshly prepared state, after 1-hour curing help to decide whether the soil-cement mix meets the desired strength and performance criteria. This offers the option of the soil-cement mix to be upgraded (possibly with additional cement in its fresh state itself, if it does not fulfil the performance criteria, rather than wasting the material after hardening.

  13. Laboratory Electrical Resistivity Studies on Cement Stabilized Soil. (United States)

    Vincent, Nimi Ann; Shivashankar, R; Lokesh, K N; Jacob, Jinu Mary


    Electrical resistivity measurement of freshly prepared uncured and cured soil-cement materials is done and the correlations between the factors controlling the performance of soil-cement and electrical resistivity are discussed in this paper. Conventional quality control of soil-cement quite often involves wastage of a lot of material, if it does not meet the strength criteria. In this study, it is observed that, in soil-cement, resistivity follows a similar trend as unconfined compressive strength, with increase in cement content and time of curing. Quantitative relations developed for predicting 7-day strength of soil-cement mix, using resistivity of the soil-cement samples at freshly prepared state, after 1-hour curing help to decide whether the soil-cement mix meets the desired strength and performance criteria. This offers the option of the soil-cement mix to be upgraded (possibly with additional cement) in its fresh state itself, if it does not fulfil the performance criteria, rather than wasting the material after hardening.

  14. Critical design parameters to prevent gas invasion during cementing operations

    Energy Technology Data Exchange (ETDEWEB)

    Bannister, C.E.; Birch, G.; Jones, M.J.; Shuster, G.; Wooldridge, L.


    The invasion of gas into cement slurries has been studied using a simulated wellbore model. Results indicate that a cement slurry loses its ability to transmit pressure with time. This loss is caused by gel structure development due, in part, to cement hydration and fluid loss. Gas flow can be initiated when the pressure transmitted by the fluid column becomes less than the gas pressure. The relationship between gas flow and this pressure differential has been determined for several cement systems. This relationship has been termed ''gas conductivity'' and is a measure of gas permeability of cement slurries prior to the development of compressive strength. Two different design approaches were investigated in order to reduce gas conductivities in cement slurries. One involves inhibition of gas flow by the deposition of an impermeable cement filter cake against the formation. The second design incorporates a modified cement slurry which interacts with incoming gas to form an impermeable barrier in the cement pore spaces, thereby inhibiting further gas flow. The use of this ''gas-induced'' cement barrier to prevent gas flow has been successfully applied in Canada, Europe and the United States. Several case histories are discussed.

  15. Effect of cements on fracture resistance of monolithic zirconia crowns (United States)

    Nakamura, Keisuke; Mouhat, Mathieu; Nergård, John Magnus; Lægreid, Solveig Jenssen; Kanno, Taro; Milleding, Percy; Örtengren, Ulf


    Abstract Objectives The present study investigated the effect of cements on fracture resistance of monolithic zirconia crowns in relation to their compressive strength. Materials and methods Four different cements were tested: zinc phosphate cement (ZPC), glass-ionomer cement (GIC), self-adhesive resin-based cement (SRC) and resin-based cement (RC). RC was used in both dual cure mode (RC-D) and chemical cure mode (RC-C). First, the compressive strength of each cement was tested according to a standard (ISO 9917-1:2004). Second, load-to-failure test was performed to analyze the crown fracture resistance. CAD/CAM-produced monolithic zirconia crowns with a minimal thickness of 0.5 mm were prepared and cemented to dies with each cement. The crown–die samples were loaded until fracture. Results The compressive strength of SRC, RC-D and RC-C was significantly higher than those of ZPC and GIC (p crown between the groups. Conclusion The values achieved in the load-to-failure test suggest that monolithic zirconia crowns with a minimal thickness of 0.5 mm may have good resistance against fracture regardless of types of cements. PMID:27335900

  16. The contemporary cement cycle of the United States (United States)

    Kapur, A.; Van Oss, H. G.; Keoleian, G.; Kesler, S.E.; Kendall, A.


    A country-level stock and flow model for cement, an important construction material, was developed based on a material flow analysis framework. Using this model, the contemporary cement cycle of the United States was constructed by analyzing production, import, and export data for different stages of the cement cycle. The United States currently supplies approximately 80% of its cement consumption through domestic production and the rest is imported. The average annual net addition of in-use new cement stock over the period 2000-2004 was approximately 83 million metric tons and amounts to 2.3 tons per capita of concrete. Nonfuel carbon dioxide emissions (42 million metric tons per year) from the calcination phase of cement manufacture account for 62% of the total 68 million tons per year of cement production residues. The end-of-life cement discards are estimated to be 33 million metric tons per year, of which between 30% and 80% is recycled. A significant portion of the infrastructure in the United States is reaching the end of its useful life and will need to be replaced or rehabilitated; this could require far more cement than might be expected from economic forecasts of demand for cement. ?? 2009 Springer Japan.

  17. Microstructure characteristics of cement-stabilized sandy soil using nanosilica

    Directory of Open Access Journals (Sweden)

    Asskar Janalizadeh Choobbasti


    Full Text Available An experimental program was conducted to explore the impact of nanosilica on the microstructure and mechanical characteristics of cemented sandy soil. Cement agent included Portland cement type II. Cement content was 6% by weight of the sandy soil. Nanosilica was added in percentages of 0%, 4%, 8% and 12% by weight of cement. Cylindrical samples were prepared with relative density of 80% and optimum water content and cured for 7 d, 28 d and 90 d. Microstructure characteristics of cement-nanosilica-sand mixtures after 90 d of curing have been explored using atomic force microscopy (AFM, scanning electron microscopy (SEM and X-ray diffraction (XRD tests. Effects of curing time on microstructure properties of cemented sandy soil samples with 0% and 8% nanosilica have been investigated using SEM test. Unconfined compression test (for all curing times and compaction test were also performed. The SEM and AFM tests results showed that nanosilica contributes to enhancement of cemented sandy soil through yielding denser, more uniform structure. The XRD test demonstrated that the inclusion of nanosilica in the cemented soil increases the intensity of the calcium silicate hydrate (CSH peak and decreases the intensity of the calcium hydroxide (CH peak. The results showed that adding optimum percentages of nanosilica to cement-stabilized sandy soil enhances its mechanical and microstructure properties.

  18. 40 CFR 427.10 - Applicability; description of the asbestos-cement pipe subcategory. (United States)


    ... asbestos-cement pipe subcategory. 427.10 Section 427.10 Protection of Environment ENVIRONMENTAL PROTECTION... Asbestos-Cement Pipe Subcategory § 427.10 Applicability; description of the asbestos-cement pipe... asbestos. Portland cement, silica and other ingredients are used in the manufacturing of asbestos-cement...

  19. A practical method for estimating maximum shear modulus of cemented sands using unconfined compressive strength (United States)

    Choo, Hyunwook; Nam, Hongyeop; Lee, Woojin


    The composition of naturally cemented deposits is very complicated; thus, estimating the maximum shear modulus (Gmax, or shear modulus at very small strains) of cemented sands using the previous empirical formulas is very difficult. The purpose of this experimental investigation is to evaluate the effects of particle size and cement type on the Gmax and unconfined compressive strength (qucs) of cemented sands, with the ultimate goal of estimating Gmax of cemented sands using qucs. Two sands were artificially cemented using Portland cement or gypsum under varying cement contents (2%-9%) and relative densities (30%-80%). Unconfined compression tests and bender element tests were performed, and the results from previous studies of two cemented sands were incorporated in this study. The results of this study demonstrate that the effect of particle size on the qucs and Gmax of four cemented sands is insignificant, and the variation of qucs and Gmax can be captured by the ratio between volume of void and volume of cement. qucs and Gmax of sand cemented with Portland cement are greater than those of sand cemented with gypsum. However, the relationship between qucs and Gmax of the cemented sand is not affected by the void ratio, cement type and cement content, revealing that Gmax of the complex naturally cemented soils with unknown in-situ void ratio, cement type and cement content can be estimated using qucs.

  20. Long-term outcomes of cement in cement technique for revision endoprosthesis surgery. (United States)

    Bernthal, Nicholas M; Hegde, Vishal; Zoller, Stephen D; Park, Howard Y; Ghodasra, Jason H; Johansen, Daniel; Eilber, Frederick; Eilber, Fritz C; Chandhanayingyong, Chandhanarat; Eckardt, Jeffrey J


    Cemented endoprosthetic reconstruction after resection of primary bone sarcomas has been a standard-of-care option for decades. With increased patient survival, the incidence of failed endoprostheses requiring revision surgery has increased. Revision of cemented endoprotheses by cementing into the existing cement mantle (CiC) is technically demanding. This is a retrospective review of our endoprosthesis database of 512 consecutive cemented endoprosthetic reconstructions performed for oncologic diagnoses between 1980 and 2014. A total of 54 implants (mean patient age 32 years, range 13-81) were revised with a CiC technique. Outcomes evaluated were prosthesis survival, revision surgery categorized according to the Henderson Failure Mode Classification, complications, and functional scores. Fifteen-year Kaplan-Meier survival rate was 34% for initial revision and 39% for subsequent revision implants. Mean revised Musculoskeletal Tumor Society (MSTS) Score was 27 at latest follow-up. Infection rate was 2%, 9%, and 13% for primary endoprostheses, initial revisions, and subsequent revisions, respectively. Limb salvage rate was 87%. At long-term follow up, endoprostheses revised with the CiC technique showed consistent 15-year survival from initial (34%) to subsequent (39%) revision. Despite a relatively high failure rate, these results are encouraging and demonstrate that this is a conservative, repeatable technique. © 2017 Wiley Periodicals, Inc.


    Directory of Open Access Journals (Sweden)

    Fedyuk Roman Sergeevich


    Full Text Available The paper deals with the development of composite binders for producing concrete with improved characteristics of gas, water and vapor permeability. The authors investigate the processes of composite materials formation in order of decreasing scale levels from macro to nanostructures. The criteria for optimization of the volume of dispersed additives in concrete are offered. The authors theoretically studied the technological features of the formation of hydrated cement stone structure. A positive effect of nanodispersed additives on the structure and physico-mechanical properties of cement composite materials are predicted. Thanks to its improved features, such as good ratio of strength and body density, high density and lifetime, the modified concrete may be used when solving various practical tasks of the construction branch.

  2. Glass ionomer restorative cement systems: an update. (United States)

    Berg, Joel H; Croll, Theodore P


    Glass ionomer cements have been used in pediatric restorative dentistry for more than two decades. Their usefulness in clinical dentistry is preferential to other materials because of fluoride release from the glass component, biocompatibility, chemical adhesion to dentin and enamel, coefficient of thermal expansion similar to that of tooth structure, and versatility. The purpose of this paper was to review the uses of glass ionomer materials in pediatric dentistry, specifically as pit and fissure sealants, dentin and enamel replacement repair materials, and luting cements, and for use in glass ionomer/resin-based composite stratification tooth restoration (the sandwich technique). This article can also be used as a guide to research and clinical references regarding specific aspects of the glass ionomer systems and how they are used for young patients.

  3. High temperature cement raw meal flowability

    DEFF Research Database (Denmark)

    Maarup, Claus; Hjuler, Klaus; Dam-Johansen, Kim


    The flowability of cement raw meal is investigated at temperatures up to 850°C in a specially designed monoaxial shear tester. Consolidation stresses of 0.94, 1.87 and 2.79kPa are applied. The results show that the flowability is reduced as temperature is increased above 550°C, indicated by incre......The flowability of cement raw meal is investigated at temperatures up to 850°C in a specially designed monoaxial shear tester. Consolidation stresses of 0.94, 1.87 and 2.79kPa are applied. The results show that the flowability is reduced as temperature is increased above 550°C, indicated...

  4. Stabilization of marly soils with portland cement (United States)

    Piskunov, Maksim; Karzin, Evgeny; Lukina, Valentina; Lukinov, Vitaly; Kholkin, Anatolii


    Stabilization of marlous soils with Portland cement will increase the service life of motor roads in areas where marl is used as a local road construction material. The result of the conducted research is the conclusion about the principal possibility of stabilization of marlous soils with Portland cement, and about the optimal percentage of the mineral part and the binding agent. When planning the experiment, a simplex-lattice plan was implemented, which makes it possible to obtain a mathematical model for changing the properties of a material in the form of polynomials of incomplete third order. Brands were determined for compressive strength according to GOST 23558-94 and variants of stabilized soils were proposed for road construction.

  5. Cement and Concrete Nanoscience and Nanotechnology


    Taijiro Sato; Jon Makar; Rouhollah Alizadeh; James Beaudoin; Laila Raki


    Concrete science is a multidisciplinary area of research where nanotechnology potentially offers the opportunity to enhance the understanding of concrete behavior, to engineer its properties and to lower production and ecological cost of construction materials. Recent work at the National Research Council Canada in the area of concrete materials research has shown the potential of improving concrete properties by modifying the structure of cement hydrates, addition of nanoparticles and nanotu...

  6. Estimating the chloride transport in cement paste

    Directory of Open Access Journals (Sweden)

    Princigallo, A.


    Full Text Available A method was developed to measure the diffusion coefficient of chloride ions in cement paste based on an analytical solution to Fick’s 2nd law in a cylindrical coordinate system. This natural method yielded diffusivity results within as little as a month. Testing time was reduced by exploiting the three-dimensional inward flux in the specimen. In an attempt to determine the saturation concentration, dense portland cement pastes were exposed to a concentrated chloride solution. The method proved to be useful for exploring cement hydration-induced changes in the diffusion coefficient of cement paste.

    Se ha desarrollado un método para medir el coeficiente de difusión de los iones cloruro en la pasta de cemento, partiendo de una aplicación analítica de la segunda ley de Fick en un sistema de coordinadas cilíndrico. Este método, que es natural, demostró ser capaz de producir resultados de difusividad en tan solo un mes. Se consiguió reducir el tiempo de ensayo mediante el aprovechamiento de la tridimensionalidad del flujo desde el exterior al interior de la probeta. A fin de determinar la concentración de saturación, se sometieron las pastas de cemento Portland a una disolución de cloruros concentrada. Este método resultó ser útil en el estudio de los cambios del coeficiente de difusión de la pasta de cemento provocados por las reacciones de hidratación que tienen lugar en esta.

  7. Global CO2 emissions from cement production (United States)

    Andrew, Robbie M.


    The global production of cement has grown very rapidly in recent years, and after fossil fuels and land-use change, it is the third-largest source of anthropogenic emissions of carbon dioxide. The required data for estimating emissions from global cement production are poor, and it has been recognised that some global estimates are significantly inflated. Here we assemble a large variety of available datasets and prioritise official data and emission factors, including estimates submitted to the UNFCCC plus new estimates for China and India, to present a new analysis of global process emissions from cement production. We show that global process emissions in 2016 were 1.45±0.20 Gt CO2, equivalent to about 4 % of emissions from fossil fuels. Cumulative emissions from 1928 to 2016 were 39.3±2.4 Gt CO2, 66 % of which have occurred since 1990. Emissions in 2015 were 30 % lower than those recently reported by the Global Carbon Project. The data associated with this article can be found at" target="_blank">

  8. New ferromagnetic bone cement for local hyperthermia. (United States)

    Takegami, K; Sano, T; Wakabayashi, H; Sonoda, J; Yamazaki, T; Morita, S; Shibuya, T; Uchida, A


    We have developed a ferromagnetic bone cement as a thermoseed to generate heat by hysteresis loss under an alternate magnetic field. This material resembles bioactive bone cement in composition, with a portion of the bioactive glass ceramic component replaced by magnetite (Fe3O4) powder. The temperature of this thermoseed rises in proportion to the weight ratio of magnetite powder, the volume of the thermoseed, and the intensity of the magnetic field. The heat-generating ability of this thermoseed implanted into rabbit and human cadaver tibiae was investigated by applying a magnetic field with a maximum of 300 Oe and 100 kHz. In this system, it is very easy to increase the temperature of the thermoseed in bone beyond 50 degrees C by adjusting the above-mentioned control factors. When the temperature of the thermoseed in rabbit tibiae was maintained at 50 to 60 degrees C, the temperature at the interface between the bone and muscle (cortical surface) surrounding the material rose to 43 to 45 degrees C; but at a 10-mm distance from the thermoseed in the medullary canal, the temperature did not exceed 40 degrees C. These results demonstrate that ferromagnetic bone cement may be applicable for the hyperthermic treatment of bone tumors.

  9. Coal Bottom Ash for Portland Cement Production

    Directory of Open Access Journals (Sweden)

    Cristina Argiz


    Full Text Available Because of industrialization growth, the amount of coal power plant wastes has increased very rapidly. Particularly, the disposal of coal bottom ash (CBA is becoming an increasing concern for many countries because of the increasing volume generated, the costs of operating landfill sites, and its potential hazardous effects. Therefore, new applications of coal bottom ash (CBA have become an interesting alternative to disposal. For instance, it could be used as a Portland cement constituent leading to more sustainable cement production by lowering energy consumption and raw material extracted from quarries. Coal fly and bottom ashes are formed together in the same boiler; however, the size and shape of these ashes are very different, and hence their effect on the chemical composition as well as on the mineralogical phases must be studied. Coal bottom ash was ground. Later, both ashes were compared from a physical, mechanical, and chemical point of view to evaluate the potential use of coal bottom ash as a new Portland cement constituent. Both ashes, produced by the same electrical power plant, generally present similar chemical composition and compressive strength and contribute to the refill of mortar capillary pores with the reaction products leading to a redistribution of the pore size.

  10. Cements and adhesives for all-ceramic restorations. (United States)

    Manso, Adriana P; Silva, Nelson R F A; Bonfante, Estevam A; Pegoraro, Thiago A; Dias, Renata A; Carvalho, Ricardo M


    Dental cements are designed to retain restorations, prefabricated or cast posts and cores, and appliances in a stable, and long-lasting position in the oral environment. Resin-based cements were developed to overcome drawbacks of nonresinous materials, including low strength, high solubility, and opacity. Successful cementation of esthetic restorations depends on appropriate treatment to the tooth substrate and intaglio surface of the restoration, which in turn, depends on the ceramic characteristics. A reliable resin cementation procedure can only be achieved if the operator is aware of the mechanisms involved to perform the cementation and material properties. This article addresses current knowledge of resin cementation concepts, exploring the bonding mechanisms that influence long-term clinical success of all-ceramic systems. Copyright © 2011 Elsevier Inc. All rights reserved.

  11. Modification of Wood Fiber for Use in Cement Board (United States)

    Han, F. Q.; Tan, X.; Zhao, F. Q.


    When ordinary Portland cement is used for wood fiber cement (WFC) board, the setting time is too long, even hard to solidify. Three methods can be used for wood fiber modification, i.e., soaking in water, treated with alkali solution and coated with some substances on the fiber surface. The results show that the proper water-cement ratio of WFC paste is 1:1.3 in the case of wood cement ratio being 1:1. The WFC board from modified wood fiber and cement is better than the control samples, in which the combined treatment, i.e. soaking in hot water and then coating with alkali-BFS-EVA slurry, behaves best. It is proved that ordinary Portland cement can be used to produce WFC board, with the modified wood fiber, which can greatly reduce production costs.

  12. Cement-Based Materials for Nuclear Waste Storage

    CERN Document Server

    Cau-di-Coumes, Céline; Frizon, Fabien; Lorente, Sylvie


    As the re-emergence of nuclear power as an acceptable energy source on an international basis continues, the need for safe and reliable ways to dispose of radioactive waste becomes ever more critical. The ultimate goal for designing a predisposal waste-management system depends on producing waste containers suitable for storage, transportation and permanent disposal. Cement-Based Materials for Nuclear-Waste Storage provides a roadmap for the use of cementation as an applied technique for the treatment of low- and intermediate-level radioactive wastes.Coverage includes, but is not limited to, a comparison of cementation with other solidification techniques, advantages of calcium-silicate cements over other materials and a discussion of the long-term suitability and safety of waste packages as well as cement barriers. This book also: Discusses the formulation and production of cement waste forms for storing radioactive material Assesses the potential of emerging binders to improve the conditioning of problemati...

  13. Bone Cement Implantation Syndrome: A Report of Four Cases (United States)

    Govil, Pradeep; Kakar, P N; Arora, Deep; Das, Shibani; Gupta, Nishkarsh; Govil, Deepak; Gupta, Sachin; Malohtra, Ashima


    Summary Cardiovascular collapse following use of methylmethacrylate for lower limb surgeries has been reported. However there are no reports of cement reaction following shoulder arthroplasty. We report series of four patients exhibiting cement reaction. Two of our patients had cardiovascular collapse following cement insertion during hip arthroplasty. Severe hemodynamic derangement and transient hypoxemia was observed during cemented arthroplasty of shoulder and knee respectively. Peripheral vasodilatory effects of the cement monomer, fat and marrow embolism and activation of the clotting cascade in the lungs, all contribute to cement reaction. Early and aggressive resuscitation with use of vasopressors, establishment of invasive hemodynamic monitoring and surgical modifications are the key to prevention of catastrophic outcome. PMID:20640126

  14. Bone Cement Implantation Syndrome: A Report of Four Cases

    Directory of Open Access Journals (Sweden)

    Pradeep Govil


    Full Text Available Cardiovascular collapse following use of methylmethacrylate for lower limb surgeries has been reported. How-ever there are no reports of cement reaction following shoulder arthroplasty. We report series of four patients exhibiting cement reaction. Two of our patients had cardiovascular collapse following cement insertion during hip arthroplasty. Severe hemodynamic derangement and transient hypoxemia was observed during cemented arthro-plasty of shoulder and knee respectively. Peripheral vasodilatory effects of the cement monomer, fat and marrow embolism and activation of the clotting cascade in the lungs, all contribute to cement reaction. Early and aggressive resuscitation with use of vasopressors, establishment of invasive hemodynamic monitoring and surgical modifications are the key to prevention of catastrophic outcome.

  15. Bone cement implantation syndrome in hip replacement procedure

    Directory of Open Access Journals (Sweden)

    Onur Palabiyik


    Full Text Available Total hip replacement procedures are common in geriatric patients with osteoarthrosis of the hip or femur fracture. We planned combined spinal epidural anesthesia for total hip replacement operation due to femur fracture in a ninety-five female case with cardiorespiratory failure. Although the regional anesthesia had applied smoothly, intraoperative cardiac arrest during the placement of cement was thought to be a case with bone cement implantation syndrome. Bone cement implantation syndrome is occured in cemented prosthesis operations and a life-threatened complication. Clinic presentation is characterized by hypoxia, hypotension, unexpected loss of consciousness and cardiac arrest. Mortality rate due to bone cement implantation syndrome is approximately 0.1%. In this present, we examined bone cement implantation syndrome, which is a severe complication. [J Contemp Med 2013; 3(2.000: 121-124

  16. Effective Permeability Change in Wellbore Cement with Carbon Dioxide Reaction

    Energy Technology Data Exchange (ETDEWEB)

    Um, Wooyong; Jung, Hun Bok; Martin, Paul F.; McGrail, B. Peter


    Portland cement, a common sealing material for wellbores for geological carbon sequestration was reacted with CO{sub 2} in supercritical, gaseous, and aqueous phases at various pressure and temperature conditions to simulate cement-CO{sub 2} reaction along the wellbore from carbon injection depth to the near-surface. Hydrated Portland cement columns (14 mm diameter x 90 mm length; water-to-cement ratio = 0.33) including additives such as steel coupons and Wallula basalt fragments were reacted with CO{sub 2} in the wet supercritical (the top half) and dissolved (the bottom half) phases under carbon sequestration condition with high pressure (10 MPa) and temperature (50 C) for 5 months, while small-sized hydrated Portland cement columns (7 mm diameter x 20 mm length; water-to-cement ratio = 0.38) were reacted with CO{sub 2} in dissolved phase at high pressure (10 MPa) and temperature (50 C) for 1 month or with wet CO{sub 2} in gaseous phase at low pressure (0.2 MPa) and temperature (20 C) for 3 months. XMT images reveal that the cement reacted with CO{sub 2} saturated groundwater had degradation depth of {approx}1 mm for 1 month and {approx}3.5 mm for 5 month, whereas the degradation was minor with cement exposure to supercritical CO{sub 2}. SEM-EDS analysis showed that the carbonated cement was comprised of three distinct zones; the innermost less degraded zone with Ca atom % > C atom %, the inner degraded zone with Ca atom % {approx} C atom % due to precipitation of calcite, the outer degraded zone with C atom % > Ca atom % due to dissolution of calcite and C-S-H, as well as adsorption of carbon to cement matrix. The outer degraded zone of carbonated cement was porous and fractured because of dissolution-dominated reaction by carbonic acid exposure, which resulted in the increase in BJH pore volume and BET surface area. In contrast, cement-wet CO{sub 2}(g) reaction at low P (0.2 MPa)-T (20 C) conditions for 1 to 3 months was dominated by precipitation of micron

  17. Chemical and physical properties of bone cement for vertebroplasty

    Directory of Open Access Journals (Sweden)

    Po-Liang Lai


    Full Text Available Vertebral compression fracture is the most common complication of osteoporosis. It may result in persistent severe pain and limited mobility, and significantly impacts the quality of life. Vertebroplasty involves a percutaneous injection of bone cement into the collapsed vertebrae by fluorescent guide. The most commonly used bone cement in percutaneous vertebroplasty is based on the polymerization of methylmethacrylate monomers to polymethylmethacrylate (PMMA polymers. However, information on the properties of bone cement is mostly published in the biomaterial sciences literature, a source with which the clinical community is generally unfamiliar. This review focuses on the chemistry of bone cement polymerization and the physical properties of PMMA. The effects of altering the portions and contents of monomer liquid and polymer powders on the setting time, polymerization temperature, and compressive strength of the cement are also discussed. This information will allow spine surgeons to manipulate bone cement characteristics for specific clinical applications and improve safety.

  18. Settlement Control of Soft Ground using Cement-Ricehusk Stabilization

    Directory of Open Access Journals (Sweden)

    Mokhtar M.


    Full Text Available Cement is widely used for improvement of soft soils, but financial and environmental concerns are causing genuine concerns to all parties, leading to the quest for alternative and effective stabilizers. Ricehusk is an agricultural waste in Malaysia, commonly disposed of by open burning or dumping in landfills. Considering that the ashes derived from ricehusk are pozzolanic in nature, there is a possibility that a cement-ricehusk mixture could effectively improve soft soils with reduced cement dosage. This study examines the mixture’s effectiveness by monitoring the settlement reduction in a clay soil. Standard oedometer tests were carried out on a soft marine clay sample admixed with cement-ricehusk. Test specimens contained 0-10% cement and 0-5% of ricehusk respectively, and were left to cure for either seven or 28 days. The stabilized specimens were observed to undergo significant reduction in compressibility, verifying the potential of cement-ricehusk as an alternative soft soil stabilizer.

  19. Effect of hand packing versus cement gun pressurization on cement mantle in total knee arthroplasty. (United States)

    Kopec, Michael; Milbrandt, Joseph C; Duellman, Todd; Mangan, Doug; Allan, D Gordon


    Gun pressurization in total knee arthroplasty (TKA) may result in better cement penetration than hand packing, leading to fewer tibial plate failures. We compared cement intrusion characteristics between vacuum mixing and gun pressurization versus hand mixing and packing in the proximal tibia among patients undergoing TKA. We analyzed 6-week radiographs from 77 consecutive patients for cement area and zone-specific intrusion using computer-assisted image analysis. Penetration into tibial anteroposterior zones 1-6 was not significantly different between the techniques. Intrusion depths in anteroposterior zone 7 and lateral zone 2 were significantly increased with gun pressurization, but this increase was associated with significantly longer operating room and tourniquet times. We identified no obvious advantage of vacuum mixing with gun pressurization, suggesting that continued use of the hand-packing technique may be warranted. Additional long-term failure studies must be completed to compare these techniques.

  20. CEMeNt in the first half of 2017 (United States)

    Koukal, Jakub


    The Central European Meteor Network (CEMeNt), is a platform for cross-border cooperation in the field of video meteor observations between the Czech Republic and Slovakia. The CEMeNt network activity in the first half of 2017 is the subject of the article. A total of 13890 meteors and 36 spectra were recorded on the CEMeNt network stations. The summary contains data taken by wide field systems (WF), spectrographs (SP) and narrow field systems (NFC).

  1. Arthroscopic removal of impinging cement after unicompartmental knee arthroplasty


    Karataglis, D; Agathangelidis, F; Papadopoulos, P; Petsatodis, G; Christodoulou, A


    Complications following unicompartmental knee arthroplasty (UKA) include aseptic loosening, polyethylene wear, arthritis progression and periprothetic fractures. We report on a patient with a firmly fixed, sizeable cement extrusion into the posteromedial aspect of the knee after a UKA causing impingement and pain in full extension. Cement extrusion is an extremely rare but potentially disabling complication that may occur despite care to remove all cement following implantation of the prosthe...

  2. Failure of cement-in-shell acetabular liner exchange. (United States)

    Blakey, Caroline M; Biant, Leela C; Kavanagh, Thomas G; Field, Richard E


    Cement-in-shell acetabular liner exchange is a revision surgery option for cases of total hip arthroplasty (THA) with polyethylene wear where direct liner exchange is not possible. A replacement liner is cemented into a well fixed uncemented acetabular shell, avoiding the morbidity associated with acetabular shell component revision. We present a case of dissociation of an acetabular liner at the cement-liner interface, three years following liner exchange without radiographic evidence to indicate the diagnosis.

  3. Cement interdigitation and bone-cement interface after augmenting fractured vertebrae: A cadaveric study (United States)

    Krüger, Antonio; Oberkircher, Ludwig; Kratz, Marita; Baroud, Gamal; Becker, Stephan; Ruchholtz, Steffen


    Background The treatment of painful osteoporotic vertebral compression fractures with transpedicular cement augmentation has grown significantly over the last 20 years. There is still uncertainty about long-term and midterm effects of polymethyl methacrylate in trabecular bone. Preservation of the trabecular structures, as well as interdigitation of the cement with the surrounding bone, therefore has been gaining increasing attention. Interdigitation of cement is likely relevant for biological healing and the biomechanical augmentation process. In this study a cutting and grinding technique was used to evaluate the interdigitation for 4 augmentation techniques. Methods By use of a standardized protocol, wedge fractures were created in vertebrae taken from a fresh-frozen spine. Thereafter the vertebrae were assigned to 1 of 4 similar groups with regard to the vertebral size and force required to produce the fracture. The 4 groups were randomized to the following augmentation techniques: balloon kyphoplasty, radiofrequency (RF) kyphoplasty, shield kyphoplasty, and vertebral stenting. Histologic analysis was designed to examine the bone structure and interdigitation after the augmentation. Results For the void-creating procedures, the distance between bone and cement was 341.4 ± 173.7 µm and 413.6 ± 167.6 µm for vertebral stenting and balloon kyphoplasty, respectively. Specifically, the trabecular bone was condensed around the cement, forming a shield of condensed bone. The procedures without a balloon resulted in shorter distances of 151.2 ± 111.4 µm and 228.1 ± 183.6 µm for RF and shield kyphoplasty, respectively. The difference among the groups was highly significant (P kyphoplasty, 20.5% ± 12.9% for vertebral stenting, 66.45% ± 12.35% for RF kyphoplasty, and 48.61% ± 20.56% for shield kyphoplasty. The difference among the groups was highly significant (P < .00001). Conclusions Cavity-creating procedures reduce the cement interdigitation significantly

  4. Influence of relationship water/cement upon the processing of cements with pozzolana in standard mortar

    Directory of Open Access Journals (Sweden)

    Gener Rizo, M.


    Full Text Available The processing of standard mortar is completed following different methods in accordance with the country, but they exist two fundamental tendecies, the ISO and the ASTM. The cuban norm for mechanic-physic tests is based in ISO, and so they use a constant relationship water/cement in the processing of standard mortar a great problem concerning the cement users when they tested those mixed with puzzolanes, because they don't take care of the bigger water needs of those materials. In this work we present an study of the behaviour of Pozzolanic Portland cements (PP-250 elaborates with a fix and changeable relationship water/cement, obtained starting from the fluidity of the pure Portland cement. (P-350 The results obtained shows that the mechanical resistance decreased in cement mortars PP-250 realised with changeable relationship water/cement. So we recommend the adoption of an optional procedure to elaborate a quality mortar with pozzolana cements.

    La elaboración del mortero normalizado se realiza internacionalmente por diferentes métodos, pero existen dos tendencias fundamentales, la enunciada por ISO y por ASTM. La norma cubana de ensayos físico-mecánicos de cemento se basa en la norma ISO, por lo que para la elaboración del mortero normalizado se utiliza una relación agua/cemento constante. Esto ha provocado discrepancias con los usuarios del cemento, especialmente cuando se ensayan los cementos que contienen puzolanas, ya que se plantea que no se tiene en cuenta la mayor demanda de agua de estos materiales. En el presente trabajo se presenta un estudio del comportamiento de cementos Portland Puzolánicos (PP-250 elaborados con una relación agua/ cemento fija y variable, lograda a partir de la fluidez de la pasta de cemento Portland puro (P-350. Los resultados obtenidos indican que se producen disminuciones en la resistencia mecánica en los morteros de cemento PP-250 elaborados con agua/ cemento variable y recomienda la

  5. Analytical method to estimate resin cement diffusion into dentin (United States)

    de Oliveira Ferraz, Larissa Cristina; Ubaldini, Adriana Lemos Mori; de Oliveira, Bruna Medeiros Bertol; Neto, Antonio Medina; Sato, Fracielle; Baesso, Mauro Luciano; Pascotto, Renata Corrêa


    This study analyzed the diffusion of two resin luting agents (resin cements) into dentin, with the aim of presenting an analytical method for estimating the thickness of the diffusion zone. Class V cavities were prepared in the buccal and lingual surfaces of molars (n=9). Indirect composite inlays were luted into the cavities with either a self-adhesive or a self-etch resin cement. The teeth were sectioned bucco-lingually and the cement-dentin interface was analyzed by using micro-Raman spectroscopy (MRS) and scanning electron microscopy. Evolution of peak intensities of the Raman bands, collected from the functional groups corresponding to the resin monomer (C-O-C, 1113 cm-1) present in the cements, and the mineral content (P-O, 961 cm-1) in dentin were sigmoid shaped functions. A Boltzmann function (BF) was then fitted to the peaks encountered at 1113 cm-1 to estimate the resin cement diffusion into dentin. The BF identified a resin cement-dentin diffusion zone of 1.8±0.4 μm for the self-adhesive cement and 2.5±0.3 μm for the self-etch cement. This analysis allowed the authors to estimate the diffusion of the resin cements into the dentin. Fitting the MRS data to the BF contributed to and is relevant for future studies of the adhesive interface.

  6. Microindentation of Polymethyl Methacrylate (PMMA Based Bone Cement

    Directory of Open Access Journals (Sweden)

    F. Zivic


    Full Text Available Characterization of polymethyl methacrylate (PMMA based bone cement subjected to cyclical loading using microindentation technique is presented in this paper. Indentation technique represents flexible mechanical testing due to its simplicity, minimal specimen preparation and short time needed for tests. The mechanical response of bone cement samples was studied. Realised microindentation enabled determination of the indentation testing hardness HIT and indentation modulus EIT of the observed bone cement. Analysis of optical photographs of the imprints showed that this technique can be effectively used for characterization of bone cements.

  7. Corrosion-resistant Foamed Cements for Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.


    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  8. The Mechanism of Disintegration of Cement Concrete at High Temperatures

    Directory of Open Access Journals (Sweden)

    Jocius Vytautas


    Full Text Available Concrete is a composite material composed of a binder, aggregates, water and additives. Mixing of cement with water results in a number of chemical reactions known as cement hydration. Heating of concrete results in dehydration processes of cement minerals and new hydration products, which disintegrate the microstructure of concrete. This article reviews results of research conducted with Portland and alumina cement with conventional and refractory concrete aggregates. In civic buildings such common fillers as gravel, granite, dolomite or expanded clay are usually used. It is important to point out the differences between fillers because they constitute the majority of the concrete volume.

  9. Measuring techniques for autogenous strain of cement paste

    DEFF Research Database (Denmark)

    Lura, Pietro; Jensen, Ole Mejlhede


    Volumetric measurement of autogenous strain is frequently performed by placing the fresh cement paste in a rubber membrane submerged in water. The volume change of the cement paste is measured by the amount of water displaced by the submerged sample. Volumetric and linear measurements of autogenous...... of the volumetric method. Water absorption is driven by a lowering of the water activity in the cement paste due to dissolved salts in the pore fluid and to self-desiccation. From the moment of casting, significant water uptake was registered in all experiments. This water uptake influenced the volumetric...... on the same cement pastes....

  10. Measuring techniques for autogenous strain of cement paste

    DEFF Research Database (Denmark)

    Lura, Pietro; Jensen, Ole Mejlhede


    Volumetric measurement of autogenous strain is frequently performed by placing the fresh cement paste in a rubber membrane submerged in water. The volume change of the cement paste is measured by the amount of water displaced by the submerged sample. Volumetric and linear measurements of autogenous...... of the volumetric method. Water absorption is driven by a lowering of the water activity in the cement paste due to dissolved salts in the pore fluid and to self-desiccation. From the moment of casting, significant water uptake was registered in all experiments. This water uptake influenced the volumetric...... on the same cement pastes....

  11. Development of nanosilica bonded monetite cement from egg shells

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Huan, E-mail: [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Agarwal, Anand K.; Goel, Vijay K. [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)


    This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement.

  12. Intravenous polymethyl methacrylate after cemented hemiarthroplasty of the hip. (United States)

    Skyrme, A D; Jeer, P J; Berry, J; Lewis, S G; Compson, J P


    Current cementing techniques used during hip arthroplasty aim to maximize the bond at the bone-cement interface in an effort to increase the longevity of the prosthesis. To accomplish this, one must generate high intramedullary pressures, which are known to be associated with complications such as cement implantation syndrome. We record a rare complication following cement pressurization of a hip hemiarthroplasty that resulted in intravenous polymethyl methacrylate (PMMA). This complication however, is not associated with a significant morbidity or mortality, but it is important to identify and distinguish from a femoral cortical defect, which can be created during surgery.

  13. Sodium diethyldithiocarbamate as accelerator of the rate of copper cementation

    Directory of Open Access Journals (Sweden)

    Abeer A. El-Saharty


    Full Text Available The effects of Cu2+ ion concentration and temperature on the cementation rate of copper from copper sulphate on zinc and the effect of additives of the organic compound “sodium diethyldithiocarbamate” (NaDDC were studied. It was noticed that the cementation increases significantly by increasing the concentrations of NaDDC. The rate of cementation increased by 58.58−100.31%. Our data showed that sodium diethyldithiocarbamate reacts with the Cu2+ solution giving a complex of copper diethyldithiocarbamate, which enhances the rate of cementation.

  14. Bone cement allocation analysis in artificial cancellous bone structures

    Directory of Open Access Journals (Sweden)

    Ivan Zderic


    Conclusion: The simulated leakage path seemed to be the most important adverse injection factor influencing the uniformity of cement distribution. Another adverse factor causing dispersion of this distribution was represented by the simulated bone marrow. However, the rather uniform distribution of the totally injected cement amount, considered as one unit, could be ascribed to the medium viscosity of the used cement. Finally, with its short waiting time of 45 s, the stepwise injection procedure was shown to be ineffective in preventing cement leakage.

  15. Cementing and formation damage; Cimentacao e dano a formacao

    Energy Technology Data Exchange (ETDEWEB)

    Souza, David Soares de [PETROBRAS, BA (Brazil). Distrito de Perfuracao da Bahia. Div. de Tecnicas e Operacoes


    This work presents a general perspective on cementing and formation damage. Few relative experiments to the damage to the formation, that they involve the casing activity and cementing, consider all the factors that affect these operations. So that she can analyze the contribution of a primary cementing has in the formation damage , it should be considered, also, the contribution of the drilling fluid and of the operation of the perforation. With base in experimental data of several accomplished studies, it can be concluded that a primary cementing has small, or any, contribution in the decrease of the productivity of an oil well.

  16. [Research on bond durability among different core materials and zirconia ceramic cemented by self-adhesive resin cements]. (United States)

    Xinyu, Luo; Xiangfeng, Meng


    This research estimated shear bond durability of zirconia and different substrates cemented by two self-adhesive resin cements (Clearfil SA Luting and RelyX U100) before and after aging conditioning. Machined zirconia ceramic discs were cemented with four kinds of core material (cobalt-chromium alloy, flowable composite resin core material, packable composite resin, and dentin) with two self-adhesive resin cements (Clearfil SA Luting and RelyX U100). All specimens were divided into eight test groups, and each test group was divided into two subgroups. Each subgroup was subjected to shear test before and after 10 000 thermal cycles. All factors (core materials, cements, and thermal cycle) significantly influenced bond durability of zirconia ceramic (P0.05); observed shear bond strength was significantly higher than those of other substrates (P0.05). Different core materials and self-adhesive resin cements can significantly affect bond durability of zirconia ceramic. 

  17. Correlation between the cytotoxicity of self-etching resin cements and the degree of conversion

    Directory of Open Access Journals (Sweden)

    Luís FSA Morgan


    Conclusion: These results indicate that photopolymerization of dual cure self-etching resin cements decrease toxic effects on cell culture. Adequate photopolymerization should be considered during cementation when using dual polymerization self-etching resin cements.

  18. Cast in place temperature 5 influence on fresh concrete made with limestone filler and blended cement

    National Research Council Canada - National Science Library

    Soria, E. A; Rahhal, V.F


    .... This paper presents the influence of placing temperature of concretes made with portland cement, limestone filer cement and blended cement, commercially available, on slump, slump loss, setting time and bleeding...

  19. Effect of dental cements on peri-implant microbial community: comparison of the microbial communities inhabiting the peri-implant tissue when using different luting cements. (United States)

    Korsch, Michael; Marten, Silke-Mareike; Dötsch, Andreas; Jáuregui, Ruy; Pieper, Dietmar H; Obst, Ursula


    Cementing dental restorations on implants poses the risk of undetected excess cement. Such cement remnants may favor the development of inflammation in the peri-implant tissue. The effect of excess cement on the bacterial community is not yet known. The aim of this study was to analyze the effect of two different dental cements on the composition of the microbial peri-implant community. In a cohort of 38 patients, samples of the peri-implant tissue were taken with paper points from one implant per patient. In 15 patients, the suprastructure had been cemented with a zinc oxide-eugenol cement (Temp Bond, TB) and in 23 patients with a methacrylate cement (Premier Implant Cement, PIC). The excess cement found as well as suppuration was documented. Subgingival samples of all patients were analyzed for taxonomic composition by means of 16S amplicon sequencing. None of the TB-cemented implants had excess cement or suppuration. In 14 (61%) of the PIC, excess cement was found. Suppuration was detected in 33% of the PIC implants without excess cement and in 100% of the PIC implants with excess cement. The taxonomic analysis of the microbial samples revealed an accumulation of oral pathogens in the PIC patients independent of the presence of excess cement. Significantly fewer oral pathogens occurred in patients with TB compared to patients with PIC. Compared with TB, PIC favors the development of suppuration and the growth of periodontal pathogens. © 2015 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  20. Longevity of metal-ceramic crowns cemented with self-adhesive resin cement: a prospective clinical study (United States)

    Brondani, Lucas Pradebon; Pereira-Cenci, Tatiana; Wandsher, Vinicius Felipe; Pereira, Gabriel Kalil; Valandro, Luis Felipe; Bergoli, César Dalmolin


    Resin cements are often used for single crown cementation due to their physical properties. Self-adhesive resin cements gained widespread due to their simplified technique compared to regular resin cement. However, there is lacking clinical evidence about the long-term behavior of this material. The aim of this prospective clinical trial was to assess the survival rates of metal-ceramic crowns cemented with self-adhesive resin cement up to six years. One hundred and twenty-nine subjects received 152 metal-ceramic crowns. The cementation procedures were standardized and performed by previously trained operators. The crowns were assessed as to primary outcome (debonding) and FDI criteria. Statistical analysis was performed using Kaplan-Meier statistics and descriptive analysis. Three failures occurred (debonding), resulting in a 97.6% survival rate. FDI criteria assessment resulted in scores 1 and 2 (acceptable clinical evaluation) for all surviving crowns. The use of self-adhesive resin cement is a feasible alternative for metal-ceramic crowns cementation, achieving high and adequate survival rates.

  1. [Dentin bonding of cements. The bonding of cements with dentin in combination with various indirect restorative materials]. (United States)

    Peutzfeldt, Anne; Sahafi, Alireza; Flury, Simon


    The number of both luting agents and restorative materials available on the market has rapidly increased. This study compared various types of luting agents when used to bond different indirect, laboratory restorative materials to dentin. Cylinders were produced of six restorative materials (gold alloy, titanium, feldspathic porcelain, leucite-glass ceramic, zirconia, and an indirect resin composite). Following relevant pretreatment, the end surface of the cylinders were luted to ground, human dentin with eight different luting agents (DeTrey Zinc [zinc phosphate cement], Fuji I [conventional glass ionomer cement], Fuji Plus [resin-modified glass ionomer cement], Variolink II [conventional etch-and-rinse resin cement], Panavia F2.0 and Multilink [self-etch resin cements], RelyX Unicem Aplicap and Maxcem [self-adhesive resin cements]). After water storage at 37 °C for one week, the shear bond strength of the specimens was measured and the fracture mode was examined stereo-microscopically. Restorative material and luting agent both had a significant effect on bond strength and there was a significant interaction between the two variables. The zinc phosphate cement and the glass ionomer cements resulted in the lowest bond strengths, whereas the highest bond strengths were found with the two self-etch and one of the self-adhesive resin cements.

  2. Percutaneous bone cement refixation of aseptically loose hip prostheses: the effect of interface tissue removal on injected cement volumes

    Energy Technology Data Exchange (ETDEWEB)

    Malan, Daniel F. [Leiden University Medical Center, Department of Orthopaedics, Leiden (Netherlands); Delft University of Technology, Department of Intelligent Systems, Delft (Netherlands); Valstar, Edward R. [Leiden University Medical Center, Department of Orthopaedics, Leiden (Netherlands); Delft University of Technology, Department of Biomechanical Engineering, Delft (Netherlands); Nelissen, Rob G.H.H. [Leiden University Medical Center, Department of Orthopaedics, Leiden (Netherlands)


    To quantify whether injected cement volumes differed between two groups of patients who underwent experimental minimally invasive percutaneous cement injection procedures to stabilize aseptically loose hip prostheses. One patient group was preoperatively treated using gene-directed enzyme prodrug therapy to remove fibrous interface tissue, while the other group received no preoperative treatment. It was hypothesized that cement penetration may have been inhibited by the presence of fibrous interface tissue in periprosthetic lesions. We analyzed 17 patients (14 female, 3 male, ages 72-91, ASA categories 2-4) who were treated at our institution. Osteolytic lesions and injected cement were manually delineated using 3D CT image segmentation, and the deposition of injected cement was quantified. Patients who underwent preoperative gene-directed enzyme therapy to remove fibrous tissue exhibited larger injected cement volumes than those who did not. The observed median increase in injected cement volume was 6.8 ml. Higher cement leakage volumes were also observed for this group. We conclude that prior removal of periprosthetic fibrous interface tissue may enable better cement flow and penetration. This might lead to better refixation of aseptically loosened prostheses. (orig.)

  3. A pictorial classification atlas of cement extravasation with vertebral augmentation. (United States)

    Lador, Ran; Dreiangel, Niv; Ben-Galim, Peleg J; Hipp, John A


    Minimally invasive procedures for the treatment of vertebral compression fractures (VCFs) have been in use since the mid-1980s. A mixture of liquid monomer and powder is introduced through a needle into one or both pedicles, and it polymerizes within the vertebral body in an exothermic chemical reaction. The interaction between cement and the fractured vertebral body determines whether and how the cement stabilizes the fragments, alters morphology, and extravasates. The cement is intended to remain within the vertebral body. However, some studies have reported cement leakage in more than 80% of the procedures. Although cement leakage can have no or minimal clinical consequences, adverse events, such as paraplegia, spinal cord and nerve root compression, cement pulmonary embolisms, or death, can occur. The details of how the cement infiltrates a vertebral body or extravasates out of the body are poorly understood and may help to identify strategies to reduce complications and improve clinical efficacy. Apply novel techniques to demonstrate the cement spread inside vertebrae as well as the points and pattern of cement extravastation. Ex vivo assessment of vertebral augmentation procedures. Vertebrae from six fresh whole human cadaver spines were used to create 24 specimens of three vertebrae each. The specimens were placed in a pneumatic testing system, designed to create controlled anterior wedge compression fractures. Unipedicular augmentation was performed on the central vertebra of 24 specimens using polymethylmethacrylate/barium sulfate Vertebroplastic cements (DePuy Spine, Raynham, MA, USA). The volume of cement injected into each vertebra was recorded. Fine-cut computed tomography (CT) scans of all segments were obtained (Brilliance 64; Philips Medical Imaging, Amsterdam, The Netherlands). Using multiplanar reconstructions and volume compositing three-dimensional imaging (Osirix,, each specimen was carefully assessed for cement

  4. Bond durability of self-adhesive composite cements to dentine. (United States)

    Suyama, Yuji; de Munck, Jan; Cardoso, Marcio Vivan; Yamada, Toshimoto; Van Meerbeek, Bart


    Clinically, the most easy-to-use composite cements are the so-called self-adhesive composite cements (SAC's). Hardly any data is however today available on the long-term bonding effectiveness of such luting composites. The purpose of this study was to evaluate the bond durability of different composite cements used to lute feldspathic ceramic blocks onto dentine. Four SAC's (Clearfil SA Cement, Kuraray; G-CEM, GC; SmartCem2, Dentsply; Unicem 3M ESPE), one 'self-etch' (Clearfil Esthetic Cement, Kuraray) and one 'etch-and-rinse' (Variolink ll, Ivoclar-Vivadent) multi-step composite cement were used to lute feldspathic ceramic blocks (Vita Mark II, Vita) onto dentine surfaces. Teeth were distributed randomly in 24 experimental groups according to two different surface-preparation techniques ('SMEAR-COVERED' versus 'SMEAR-FREE') and storage conditions ('IMMEDIATE' versus 'AGED'). Failure patterns were evaluated with a stereomicroscope, and afterwards imaged using Feg-SEM. Two additional specimens were processed for cement-dentine interfacial analysis using TEM. A linear mixed effects statistical model revealed significant differences for the variables 'composite cement', 'surface preparation' and 'ageing'. All self-adhesive composite cements, except Unicem (3M ESPE), did bond less favourably to fractured dentine. TEM revealed an ultra-structurally different interaction of the composite cements with 'SMEAR-COVERED' and 'SMEAR-FREE' dentine. All SAC's suffered most when luted to 'SMEAR-FREE' (fractured) dentine, fortunately of no clinical relevance and most likely due to enhanced water sorption through the open tubules. When luted to 'SMEAR-COVERED' dentine, all SACs appeared equally effective and durable as the 'etch-and-rinse' and 'self-etch' multi-step composite cements. Solely the SAC SmartCem2 (Dentsply) appeared clearly less favourable and consistent. Copyright © 2013 Elsevier Ltd. All rights reserved.

  5. Effect of cement pressure and bone strength on polymethylmethacrylate fixation. (United States)

    Askew, M J; Steege, J W; Lewis, J L; Ranieri, J R; Wixson, R L


    The effect of the quality of the bone and of the cement pressurization magnitude and duration on the fixation achieved with polymethylmethacrylate (PMMA) bone cement is studied in vitro. Seventy-one cement-bone interface specimens, prepared under various conditions of pressurization of low-viscosity bone cement, are tested in tension. The load at failure and the maximum cement penetration are measured to assess the fixation achieved, and the quality of the bone is assessed by determining the compressive strength of each of the bone specimens. Statistical analysis of the data indicates that the pressure magnitude is the most influential of the factors considered in the cement penetration behavior and in the development of failure load capacity. The duration of the pressure does not appear to be a significant factor. The cement penetration is a decreasing function of the bone strength, reflecting a decrease in the porosity and an increase in the area fraction. Although not directly measured in these tests, these latter bone properties are indirectly measured by the bone compressive strength. The effect of increasing bone strength on the failure load is nonlinear. The development of adequate failure load capacity is the result of a balance between the cement penetration allowed by the porosity of the bone and the inherent strength of the cancellous bone itself. Weak bone, although adequately penetrated by cement, cannot provide strong fixation. Stronger, denser bone limits cement penetration, but pressurization enhances development of failure load capacity through more complete infusion and interlocking of the cement in the available pore space. The strength of the fixation achievable for any bone is limited by the intrinsic strength of the bone.(ABSTRACT TRUNCATED AT 250 WORDS)

  6. CEMENT. "A Concrete Experience." A Curriculum Developed for the Cement Industry. (United States)

    Taylor, Mary Lou

    This instructor's guide contains 11 lesson plans for inplant classes on workplace skills for employees in a cement plant. The 11 units cover the following topics: goals; interpreting memoranda; applying a standard set of work procedures; qualities of a safe worker; accident prevention; insurance forms; vocabulary development; inventory control…

  7. The mechanical effects of different levels of cement penetration at the cement-bone interface

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.W.; Mann, K.A.; Verdonschot, Nicolaas Jacobus Joseph


    The mechanical effects of varying the depth of cement penetration in the cement–bone interface were investigated using finite element analysis (FEA) and validated using companion experimental data. Two FEA models of the cement–bone interface were created from micro-computed tomography data and the

  8. Electrical Current Flow and Cement Hydration : Implications on Cement-Based Microstructure

    NARCIS (Netherlands)

    Susanto, A.; Peng, G; Koleva, D.A.; van Breugel, K.


    Stray current is an electrical current “leakage” from metal conductors and electrical installations. When it flows through cement-based materials, electrical energy is converted to thermal energy that causes increasing temperature due to Joule heating phenomena. The aim of this paper is to shed

  9. Ion release and pH of a new endodontic cement, MTA and Portland cement. (United States)

    Amini Ghazvini, Sara; Abdo Tabrizi, Maryam; Kobarfard, Farzad; Akbarzadeh Baghban, Alireza; Asgary, Saeed


    This in vitro study measured and compared pH and phosphate and calcium ions release of a new endodontic material (CEM cement), mineral trioxide aggregate (MTA), and Portland cement (PC) using UV-visible technique, atomic absorption spectrophotometry methods, and pH meter, respectively. Each material was placed in a plastic tube (n=10) and immersed in a glass flask containing deionized water. Half of the samples were tested for determining pH and released ions after 1h, 3h, 24h, 48h, 7d and 28d. Remaining samples (n=5), were evaluated after 28d. Data was analyzed using one way ANOVA and Tukey tests. Results indicated that all materials were highly alkaline and released calcium and low concentration of phosphate ions in all the time intervals. CEM cement released considerably higher concentration of phosphate during the first hour (Pcalcium and phosphate. These conditions can stimulate the calcification process and explain the basic physico-chemical mechanisms of hard tissue regeneration of CEM cement.

  10. Effect of abutment modification and cement type on retention of cement-retained implant supported crowns.

    Directory of Open Access Journals (Sweden)

    Mitra Farzin


    Full Text Available Provisional cements are commonly used to facilitate retrievability of cement-retained fixed implant restorations; but compromised abutment preparation may affect the retention of implant-retained crowns.The purpose of this study was to investigate the effect of abutment design and type of luting agent on the retentive strength of cement-retained implant restorations.Two prefabricated abutments were attached to their corresponding analogs and embedded in an acrylic resin block. The first abutment (control group was left intact without any modifications. The screw access channel for the first abutment was completely filled with composite resin. In the second abutment, (test group the axial wall was partially removed to form an abutment with 3 walls. Wax models were made by CAD/CAM. Ten cast copings were fabricated for each abutment. The prepared copings were cemented on the abutments by Temp Bond luting agent under standardized conditions (n=20. The assemblies were stored in 100% humidity for one day at 37°C prior to testing. The cast crown was removed from the abutment using an Instron machine, and the peak removal force was recorded. Coping/abutment specimens were cleaned after testing, and the testing procedure was repeated for Dycal luting agent (n=20. Data were analyzed with two- way ANOVA (α=0.05.There was no significant difference in the mean transformed retention (Ln-R between intact abutments (4.90±0.37 and the abutments with 3 walls (4.83±0.25 using Dycal luting agent. However, in TempBond group, the mean transformed retention (Ln-R was significantly lower in the intact abutment (3.9±0.23 compared to the abutment with 3 walls (4.13±0.33, P=0.027.The retention of cement-retained implant restoration can be improved by the type of temporary cement used. The retention of cast crowns cemented to implant abutments with TempBond is influenced by the wall removal.

  11. A comparative study of the modelling of cement hydration and cement-rock laboratory experiments

    Energy Technology Data Exchange (ETDEWEB)

    Savage, David, E-mail: [Quintessa Ltd., The Hub, 14 Station Road, Henley-on-Thames, RG9 1AY (United Kingdom); Soler, Josep M. [Institute of Environmental Assessment and Water Research (IDAEA-CSIC), Jordi Girona 18-26, 08034 Barcelona (Spain); Yamaguchi, Kohei; Walker, Colin; Honda, Akira; Inagaki, Manabu [Japan Atomic Energy Agency (JAEA), Tokai-mura, Naka-gun, Ibaraki-ken 319-1194 (Japan); Watson, Claire; Wilson, James; Benbow, Steven [Quintessa Ltd., The Hub, 14 Station Road, Henley-on-Thames, RG9 1AY (United Kingdom); Gaus, Irina; Rueedi, Joerg [Nagra, Hardstrasse 73, Wettingen CH-5430 (Switzerland)


    Highlights: > A modelling intercomparison has shown that the dominant reaction pathways are well understood. > However, significant differences in model parameterisation produced similar results. > The modelling showed that there is benefit in keeping the numerical models as simple as possible. - Abstract: The use of cement and concrete as fracture grouting or as tunnel seals in a geological disposal facility for radioactive wastes creates potential issues concerning chemical reactivity. From a long-term safety perspective, it is desirable to be able model these interactions and changes quantitatively. The 'Long-term Cement Studies' (LCS) project was formulated with an emphasis on in situ field experiments with more realistic boundary conditions and longer time scales compared with former experiments. As part of the project programme, a modelling inter-comparison has been conducted, involving the modelling of two experiments describing cement hydration on one hand and cement-rock reaction on the other, with teams representing the NDA (UK), Posiva (Finland), and JAEA (Japan). This modelling exercise showed that the dominant reaction pathways in the two experiments are fairly well understood and are consistent between the different modelling teams, although significant differences existed amongst the precise parameterisation (e.g. reactive surface areas, dependences of rate upon pH, types of secondary minerals), and in some instances, processes (e.g. partition of alkali elements between solids and liquid during cement hydration; kinetic models of cement hydration). It was not conclusive if certain processes such as surface complexation (preferred by some modellers, but not by others) played a role in the cement-rock experiment or not. These processes appear to be more relevant at early times in the experiment and the evolution at longer timescales was not affected. The observed permeability profile with time could not be matched. The fact that no secondary

  12. Nanostructure of Calcium Silicate Hydrates in Cements

    KAUST Repository

    Skinner, L. B.


    Calcium silicate hydrate (CSH) is the major volume phase in the matrix of Portland cement concrete. Total x-ray scattering measurements with synchrotron x rays on synthetic CSH(I) shows nanocrystalline ordering with a particle diameter of 3.5(5) nm, similar to a size-broadened 1.1 nm tobermorite crystal structure. The CSH component in hydrated tricalcium silicate is found to be similar to CSH(I). Only a slight bend and additional disorder within the CaO sheets is required to explain its nanocrystalline structure. © 2010 The American Physical Society.

  13. Cement and Concrete Nanoscience and Nanotechnology

    Directory of Open Access Journals (Sweden)

    Taijiro Sato


    Full Text Available Concrete science is a multidisciplinary area of research where nanotechnology potentially offers the opportunity to enhance the understanding of concrete behavior, to engineer its properties and to lower production and ecological cost of construction materials. Recent work at the National Research Council Canada in the area of concrete materials research has shown the potential of improving concrete properties by modifying the structure of cement hydrates, addition of nanoparticles and nanotubes and controlling the delivery of admixtures. This article will focus on a review of these innovative achievements.

  14. Portland blended cements: demolition ceramic waste management

    Directory of Open Access Journals (Sweden)

    M. A. Trezza


    Full Text Available Demolition ceramic wastes (DCWs were investigated in order to determine their potential use as supplementary cementitious materials in Portland Blended Cements (PBCs. For this purpose, three ceramic wastes were investigated. After characterization of the materials used, the effect of ceramic waste replacement (8, 24 and 40% by mass was analyzed. Pozzolanic activity, hydration progress, workability and compressive strength were determined at 2, 7 and 28 days. The results showed that the ground wastes behave as filler at an early age, but as hydration progresses, the pozzolanic activity of ceramic waste contributes to the strength requirement.

  15. Evaluation of mechanical properties of five cements for orthodontic band cementation

    Directory of Open Access Journals (Sweden)

    Diego Andrei Aguiar


    Full Text Available The aim of this in vitro study was to compare the flexural, compressive and diametral tensile strengths of five cements used in orthodontics for band cementation. Twelve specimens of each cement were tested: 1 - GC Fuji Ortho Band (FJ, GC America Inc.; 2 - Meron (MR, Voco; 3 - Multi-Cure Glass Ionomer Band Cement (MC, 3M Unitek; 4 - Band-Lok (BL, Reliance Orthodontic Products; and 5 - Ketac Cem (KC, 3M ESPE. The results (mean for diametral tensile strength were: 10.51 MPa (FJ, 9.60 MPa (MR, 20.04 MPa (MC, 42.80 MPa (BL, and 4.08 MPa (KC. The results for compressive strength were (in the same order: 64.50 MPa, 77.71 MPa, 94.21 MPa, 193.88 MPa, and 81.93 MPa. The results for flexural strength were (in the same order: 20.72 MPa, 25.84 MPa, 53.41 MPa, 137.41 MPa, and 20.50 MPa. The statistical analysis was performed by two-way ANOVA and Tukey tests with p-value £ 0.05. In terms of diametral tensile strength, BL showed the highest strength statistically, and MC, the second highest. In terms of compressive tensile strength, BL showed the highest strength statistically, and FJ did not attain the minimum recommended strength. In terms of flexural tensile strength, BL cement was superior to MC, and MR, FJ and KC were equivalent and inferior to BL and MC.

  16. Enhancement of cemented waste forms by supercritical CO{sub 2} carbonation of standard portland cements

    Energy Technology Data Exchange (ETDEWEB)

    Rubin, J.B.; Carey, J.; Taylor, C.M.V.


    We are conducting experiments on an innovative transformation concept, using a traditional immobilization technique, that may significantly reduce the volume of hazardous or radioactive waste requiring transport and long-term storage. The standard practice for the stabilization of radioactive salts and residues is to mix them with cements, which may include additives to enhance immobilization. Many of these wastes do not qualify for underground disposition, however, because they do not meet disposal requirements for free liquids, decay heat, head-space gas analysis, and/or leachability. The treatment method alters the bulk properties of a cemented waste form by greatly accelerating the natural cement-aging reactions, producing a chemically stable form having reduced free liquids, as well as reduced porosity, permeability and pH. These structural and chemical changes should allow for greater actinide loading, as well as the reduced mobility of the anions, cations, and radionuclides in aboveground and underground repositories. Simultaneously, the treatment process removes a majority of the hydrogenous material from the cement. The treatment method allows for on-line process monitoring of leachates and can be transported into the field. We will describe the general features of supercritical fluids, as well as the application of these fluids to the treatment of solid and semi-solid waste forms. some of the issues concerning the economic feasibility of industrial scale-up will be addressed, with particular attention to the engineering requirements for the establishment of on-site processing facilities. Finally, the initial results of physical property measurements made on portland cements before and after supercritical fluid processing will be presented.

  17. Preparation and Mechanical Properties of Graphene Oxide: Cement Nanocomposites (United States)

    Babak, Fakhim; Abolfazl, Hassani; Alimorad, Rashidi; Parviz, Ghodousi


    We investigate the performance of graphene oxide (GO) in improving mechanical properties of cement composites. A polycarboxylate superplasticizer was used to improve the dispersion of GO flakes in the cement. The mechanical strength of graphene-cement nanocomposites containing 0.1–2 wt% GO and 0.5 wt% superplasticizer was measured and compared with that of cement prepared without GO. We found that the tensile strength of the cement mortar increased with GO content, reaching 1.5%, a 48% increase in tensile strength. Ultra high-resolution field emission scanning electron microscopy (FE-SEM) used to observe the fracture surface of samples containing 1.5 wt% GO indicated that the nano-GO flakes were well dispersed in the matrix, and no aggregates were observed. FE-SEM observation also revealed good bonding between the GO surfaces and the surrounding cement matrix. In addition, XRD diffraction data showed growth of the calcium silicate hydrates (C-S-H) gels in GO cement mortar compared with the normal cement mortar. PMID:24574878

  18. Sorption and bending properties of wood cement panels produced ...

    African Journals Online (AJOL)

    The study was carried out to investigate the influence of water/cement ratio on the moisture response and mechanical properties of wood cement panels fabricated with mixed hardwood species. The experimental boards so produced were subjected to modulus of rupture (MOR), modulus of elasticity (MOE), water ...

  19. Preliminary Investigation of Drying Shrinkage Cement Paste Specimens

    NARCIS (Netherlands)

    Jankovic, D.; Van Mier, J.G.M.


    In order to perform drying shrinkage observations in ESEM (Environmental Scanning Electron Microscope), a preparation procedure for cement paste samples is developed. Instead of casting standard prisms (40 x 40 x 160 mm3), cement paste samples were cast in specially designed moulds of 30 x 30 x 2

  20. Precipitation of anionic emulsifier with ordinary Portland cement. (United States)

    Fang, Xing; Winnefeld, Frank; Lura, Pietro


    Cement has traditionally been used to accelerate bitumen emulsion breaking in cold mix asphalt and cold recycling asphalt. For cold emulsion mixtures, the mixing stability of bitumen emulsion is a crucial property, because it determines the distribution of bitumen and eventually affects the microstructure and the strength development of asphalt mixtures. Recent studies have proven that the interaction between cement and emulsifiers causes the destabilization of bitumen emulsions. The objective of this study is to understand the interaction between cement particles and rosin emulsifiers. For this purpose, the Ca(2+) ions and rosin emulsifier concentration after filtration were measured to identify the interaction between cement and rosin emulsifiers. The consumed emulsifier increases linearly with the amount of added cement or CaCl2 concentration in the case of diluted rosin emulsifier solutions in which the rosin emulsifier concentration is below the CMC (critical micelle concentration). In the case of concentrated rosin emulsifier solutions (above the CMC), the rosin emulsifier concentration shows a sharp decrease when a certain amount of cement or CaCl2 is added. This study indicates that cement destabilizes anionic bitumen emulsion due to the precipitation of rosin emulsifiers caused by Ca(2+) ions which are released by early cement hydration. Further studies on precipitation behavior have shown that micelles of rosin emulsifier can complex Ca(2+) ions but do not precipitate. These findings explain why slow-setting bitumen emulsions, which contain a higher concentration of emulsifier, show better mixing stability. Copyright © 2016 Elsevier Inc. All rights reserved.