Developing Low-Clinker Ternary Blends for Indian Cement Industry

Science.gov (United States)

Pal, Aritra

2018-05-01

In today's scenario cement-concrete has become the backbone of infrastructure development. The use of concrete is increasing day by day and so does cement. One of the major concerns is that the cement manufacturing contributes 7% of total man-made CO2 emission in the environment. At the same time India being a developing country secured the second position in cement production. On the other hand solid waste management is one of the growing problems in India. As we are one of the major contributors in this situation so, the time has come to think about the sustainable alternatives. From various researches it has been observed that the low clinker cement can be suitable option. In the present paper we have tried to develop a low clinker ternary blend for Indian cement industry using the concept of synergetic behavior of fly ash-limestone reaction and formation of more stable monocarboaluminate hydrate and hemicarboaluminate hydrate. 30% fly ash and 15% limestone and 5% gypsum have been used as supplementary cementing material for replacing 50% clinker. The mechanical properties like, compressive strength, have been studied for the fly ash limestone ternary blends cements and the results have been compared with the other controlled blends and ternary blends. The effect of intergrinding of constituent materials has shown a comparable properties which can be used for various structural application. The effect of dolomitic limestone has also been studied in fly ash limestone ternary blends and the result shows the relation between compressive strength and dolomite content is inversely proportional.

Microstructure of amorphous aluminum hydroxide in belite-calcium sulfoaluminate cement

Energy Technology Data Exchange (ETDEWEB)

Song, Fei; Yu, Zhenglei; Yang, Fengling; Lu, Yinong, E-mail: yinonglu@njtech.edu.cn; Liu, Yunfei, E-mail: yfliu@njtech.edu.cn

2015-05-15

Belite-calcium sulfoaluminate (BCSA) cement is a promising low-CO{sub 2} alternative to ordinary Portland cement. Herein, aluminum hydroxide (AH{sub 3}), the main amorphous hydration product of BCSA cement, was investigated in detail. The microstructure of AH{sub 3} with various quantities of gypsum was investigated via scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). The AH{sub 3} with various morphologies were observed and confirmed in the resulting pastes. Particular attention was paid to the fact that AH{sub 3} always contained a small amount of Ca according to the results of EDS analysis. The AH{sub 3} was then characterized via high resolution transmission electron microscopy (HRTEM). The results of HRTEM indicated that Ca arose from nanosized tricalcium aluminate hexahydrate which existed in the AH{sub 3}.

Hydration of Portland cement with additions of calcium sulfoaluminates

International Nuclear Information System (INIS)

Le Saoût, Gwenn; Lothenbach, Barbara; Hori, Akihiro; Higuchi, Takayuki; Winnefeld, Frank

2013-01-01

The effect of mineral additions based on calcium aluminates on the hydration mechanism of ordinary Portland cement (OPC) was investigated using isothermal calorimetry, thermal analysis, X-ray diffraction, scanning electron microscopy, solid state nuclear magnetic resonance and pore solution analysis. Results show that the addition of a calcium sulfoaluminate cement (CSA) to the OPC does not affect the hydration mechanism of alite but controls the aluminate dissolution. In the second blend investigated, a rapid setting cement, the amorphous calcium aluminate reacts very fast to ettringite. The release of aluminum ions strongly retards the hydration of alite but the C–S–H has a similar composition as in OPC with no additional Al to Si substitution. As in CSA–OPC, the aluminate hydration is controlled by the availability of sulfates. The coupling of thermodynamic modeling with the kinetic equations predicts the amount of hydrates and pore solution compositions as a function of time and validates the model in these systems.

Study of belite calcium sulfo-aluminate cement potential for zinc conditioning: From hydration to durability

International Nuclear Information System (INIS)

Berger, St.

2009-12-01

Calcium silicate cements are widely used for low- and intermediate-level radioactive waste conditioning. However, wastes produced by nuclear activities are very diverse and some of their components may chemically react with cement phases. For instance, ashes resulting from the incineration of technological wastes including neoprene and polyvinylchloride may contain substantial amounts of soluble zinc chloride. This compound is known to strongly delay or inhibit Portland cement setting. One approach to limit adverse cement-waste interactions is to select a binder showing a better compatibility with the waste while keeping cement matrix advantages (low cost, simple process, hydration with water provided by the waste...). This work thus investigates the potential of calcium sulfo-aluminate cement for zinc Zn(II) immobilization. Four aspects were considered: hydration (kinetics and products formed), properties of hydrated binders, mechanisms of zinc retention and durability of the cement pastes (based on leaching experiments and modelling). The influence of three main parameters was assessed: the gypsum content of the cement, the concentration of ZnCl 2 and the thermal evolution at early age. It follows that materials based on a calcium sulfo-aluminate cement containing 20% gypsum are interesting candidates for zinc Zn(II) stabilization/solidification: there is no delay in hydration, mineralogy of the hydrated phases is slightly dependent on thermal history, mechanical strength is high, dimensional changes are limited and zinc Zn(II) is well immobilized, even if the cement paste is leached by pure water during a long period (90 d). (author)

Technical benefit and risk analysis on cement clinkering process with compact internal burning of carbon

International Nuclear Information System (INIS)

Chen, Hanmin

2015-01-01

This article demonstrates the potential technical benefit and risk for cement clinkering process with compact internal burning of carbon, a laboratory-phase developing technique, from 9 aspects, including the heat consumption of clinkering and exhaust heat utilization, clinker quality, adaptability to alternative fuels, the disposal ability of industrial offal and civil garbage, adaptability to the raw materials and fuels with high content of chlorine, sulphur and alkali, the feasibility of process scale up, the briquetting process of the coal-containing cement raw meal pellet, NO x emission and the capital cost and benefit of conversion project. It is concluded that it will be able to replace the modern precalciner rotary kiln process and to become the main stream technique of cement clinkering process in low carbon economy times. - Highlights: • Compact internal burning of carbon enables cement shaft kiln to run stably. • Compact internal burning of carbon enables cement shaft kiln to scale up. • New process triples energy efficiency with excellent environmental performance. • It will be able to compete with and replace the existing precalciner kiln process. • It will become the mainstream clinkering process in low carbon economy

Impact of coal and rice husk ash on the quality and chemistry of cement clinker

International Nuclear Information System (INIS)

Nawaz, S.; Kanwal, S.; Rahim, U.; Sheikh, N.; Shahzad, K.

2012-01-01

Utilization of rice husk as an alternative fuel for coal is of interest due to its availability in huge quantities in Pakistan and also because its combustion is environmental pollution friendly as it generates much less SOX due to its much lower sulphur content (0.1-0.3%) compared to sulphur content in coals, particularly indeginous coals ranging from 0.6-14.8%. The purpose of present study was to examine the impact of co-firing of rice husk and coal on the quality of cement clinker so as to substitute expensive imported coal with the abundantly available cheaper rice husk to reduce the cost of production of the cement. For this investigation raw feed mix (mixture of limestone, clay, bauxite and laterite in predetermined proportions) used for cement manufacture was mixed with predetermined varying proportions of coal ash and rice husk ash and placed inside a muffle furnace at 1200 degree C - 1500 degree C i-e the temperatures prevailing in the industrial cement kilns, for various periods of time to obtain cement clinker. The quality and chemistry of cement clinker thus produced in the laboratory was experimentally studied to ensure the quality of cement clinker that would be obtained by co-firing of rice husk and coal in different proportions in industrial cement kilns as the coal ash and rice husk ash produced during combustion will get mixed with cement clinker in industrial kilns. The results indicated that there was decrease in the Lime Saturation Factor, Free Lime and Tricalcium Silicate (C3S) content and increase in the Dicalcium Silicate (C2S) content by increasing the rice husk ash and decreasing the coal ash proportion in the clinker. (author)

Effect of Selected Alternative Fuels and Raw Materials on the Cement Clinker Quality

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Strigáč Július

2015-11-01

Full Text Available The article deals with the study of the effects of alternative fuels and raw materials on the cement clinker quality. The clinker quality was expressed by the content of two principal minerals alite C3S and belite C2S. The additions of alternative fuels ashes and raw materials, in principle, always increased the belite content and conversely reduced the amount of alite. The alternative fuels with high ash content were used such as the meat-bone meal, sewage sludge from sewage treatment plants and paper sludge and the used alternative raw materials were metallurgical slags - granulated blastfurnace slag, air cooled blastfurnace slag and demetallized steel slag, fluidized bed combustion fly ash and waste glass. Meat-bone meal, sewage sludge from sewage treatment plants and paper sludge were evaluated as moderately suitable alternative fuels which can be added in the amounts of 2.8 wt. % addition of meat-bone meals ash, 3.64 wt. % addition of sewage sludge ash and 3.8 wt. % addition of paper sludge ash to the cement raw mixture. Demetallised steel slag is suitable for production of special sulphate resistant cement clinker for CEM I –SR cement with addition up to 5 wt. %. Granulated blastfurnace slag is a suitable alternative raw material with addition 4 wt. %. Air cooled blastfurnace slag is a suitable alternative raw material with addition 4.2 wt. %. Waste glass is not very appropriate alternative raw material with addition only 1.16 wt. %. Fluidized bed combustion fly ash appears not to be equally appropriate alternative raw material for cement clinker burning with less potential utilization in the cement industry and with addition 3.41 wt. %, which forms undesired anhydrite CaSO4 in the cement clinker.

Cement factory kilns. Clinker baking workshops; Fours de cimenterie. Ateliers de cuisson du clinker

Energy Technology Data Exchange (ETDEWEB)

Bastier, R. [Direction Centrale Technologie (France); Bocan, A.; Gerbert, B.; Regnault, A.

2000-07-01

Clinker baking is the intermediate of the three main steps of the cement fabrication process. The aim of the baking workshop is the thermal transformation of the crude material into a semi-product (clinker). The problem of clinker baking is to find the optimum process taking into account: the investment and operation costs,the diversity of raw materials and fuels, the socio-economical constraints, the performances required, the environmental constraints and the increase of production capacity. This paper gives a presentation of the different types of clinker baking workshops: 1 - Rotative kiln and baking workshop; 2 - Different types of baking workshops: general considerations, humid way process (long kiln - WL), half-dry way process (short kiln - DG-N), dry-way process (short kiln - DS-X), comparison of standard energy consumptions and production ratios; 3 - Pre-calcination (DS-X-SF and DS-X-PC kilns): general considerations, industrial realizations, operation of pre-calcination, characteristics, advantages and drawbacks, standard operation data; 4 - Dimensioning of dry-way kilns: theoretical and empirical methods. (J.S.)

Recycling of bagasse ash in cement manufacturing and its impact on clinker potential and environmental pollution

International Nuclear Information System (INIS)

Amin, N.U.; Ali, K.

2009-01-01

In this investigation bagasse ash from sugar mills of North West Frontier Province (NWFP) has been used in the raw mix designing for high strength Portland cement as a raw material and subjected to clinkerization and cement formation. Different parameters of the resulting clinker and cement were studied and compared with the British and Pakistan standard specification. 5% bagasse ash was found as the optimal limit to be blended and pulverized with other raw material prior to clinkerization which decreased the emission of carbon dioxide to the environment up to 1.73%. Moreover it replaced 5% clay from the raw meal. (author)

LOW WATER DEMAND CEMENTS - WAY OF EFFICIENT USE OF CLINKER AND MINERAL FILLERS IN CONCRETES

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Khokhryakov Oleg Viktorovich

2017-10-01

Full Text Available Subject: the provisions in the updated edition of the technical specifications for cements are analyzed. A trend to decrease the clinker volume in Portland cement due to the wider use of mineral additives, up to 95%, was observed. Research objectives: substantiation of the most complete and efficient use of Portland cement and mineral additives in the composition of low water demand cements. Materials and methods: portland cement, mineral additives and superplasticizer were used as raw materials for obtaining cements of low water demand. The experimental methods comply with the current standards. Results: comparative properties of low water demand cements and cements with mineral additives are presented. The properties of cement-water suspensions of these binders have been studied, and, on their basis, heavy concretes have been made. The results of the grindability of Portland cement and mineral components with a superplasticizer are given. Conclusions: it is shown that the cement of low water demand, in which the advantages of both Portland cement and mineral additives are more fully and efficiently presented, complies with the tendency to decrease the clinker volume to the greatest degree. It is established that the clinker volume index for heavy concrete prepared on low water demand cement is almost four times lower than that for heavy concrete based on common Portland cement.

76 FR 54206 - Gray Portland Cement and Clinker From Japan: Final Results of the Expedited Third Sunset Review...

Science.gov (United States)

2011-08-31

... DEPARTMENT OF COMMERCE International Trade Administration [A-588-815] Gray Portland Cement and... portland cement and clinker from Japan. As a result of this third sunset review, the Department finds that... initiation of the third sunset review of the antidumping duty order on gray portland cement and clinker from...

Modeling and simulation of cement clinkering process with compact internal burning of carbon

International Nuclear Information System (INIS)

Chen, Hanmin

2014-01-01

This article describes a mathematical model of the thermodynamic process for Cement Clinkering Process with Compact Internal Burning of Carbon. Using simplifying assumptions, results of calculations are presented based on relevant computerized numerical simulation for a set of typical process parameters obtained from the existing cement shaft kiln operation and the electrical furnace test on the mechanical and chemical performance of the compact coal containing cement raw meal pellets. It is revealed that, the carbon internal burning mode, combining fuel combustion and gas solid heat transfer together as well as preheating, calcining, clinkering and cooling of the raw pellets together, is the origin of the process superiority in respect of equipment simplicity, process enhancement, high energy efficiency and low pollution. Important process details are determined, e.g. the features and lengths of the process zones, the material residence time and the burning mode of carbon in each zone, the clinkering reaction course and the maximum burning temperature. It is concluded that numerical simulations could be useful tool for understanding the new process ideas, as well as conducting the technical development and optimizing the process design. - Highlights: • Twin subsystem model is used to simulate a new type of cement shaft kiln process. • Grain-particle structural model is used to describe the pellet solid gas reactions. • The process superiority resulted from the carbon internal burning mode is revealed. • A series of important process details are determined. • An unprecedented comprehensive picture for cement clinkering process is depicted

Conditioning highly concentrated borate solutions with calcium sulfo-aluminate cement

International Nuclear Information System (INIS)

Champenois, J.B.; Cau dit Coumes, C.; Poulesquen, A.; Le Bescop, P.; Damidot, D.

2012-01-01

The early age hydration by borate solution of 3 calcium sulfo-aluminate cements (CSA), containing respectively 0%, 10% and 20% of gypsum by weight of cement was studied using isothermal calorimetry and dynamic mode rheo-metry. XRD and TGA analysis were carried out on pastes with increasing hydration degrees (up to 90 days) to specify the mineralogy and to figure out the mechanisms of borate immobilisation. It has been shown that the retarding effect of borate anions is due to the precipitation of the amorphous calcium borate C 2 B 3 H 8 ; borate anions were then incorporated in Aft-type phases. The macroscopic properties of hydrated binders (compressive strength, length change) were also followed during 180 days. It appears that the mechanical strength continuously increases with the hydration degree. Length changes under wet-curing and sealed bag remain moderate and seem to be stabilized after 180 days

Effects of fibers on expansive shotcrete mixtures consisting of calcium sulfoaluminate cement, ordinary Portland cement, and calcium sulfate

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H. Yu

2018-04-01

Full Text Available The mining industry often uses shotcrete for ground stabilization. However, cracking within shotcrete is commonly observed, which delays production schedules and increases maintenance costs. A possible crack reduction method is using expansive shotcrete mixture consisting of calcium sulfoaluminate cement (CSA, ordinary Portland cement (OPC, and calcium sulfate (CS to reduce shrinkage. Furthermore, fibers can be added to the mixture to restrain expansion and impede cracking. The objective of this paper is to study the effects of nylon fiber, glass fiber, and steel fiber on an expansive shotcrete mixture that can better resist cracking. In this study, parameters such as density, water absorption, volume of permeable voids, unconfined compressive strength (UCS, splitting tensile strength (STS, and volume change of fiber-added expansive mixtures were determined at different time periods (i.e. the strengths on the 28th day, and the volume changes on the 1st, 7th, 14th, 21st, and 28th days. The results show that addition of fibers can improve mixture durability, in the form of decreased water absorption and reduced permeable pore space content. Moreover, the expansion of the CSA-OPC-CS mixture was restrained up to 50% by glass fiber, up to 43% by nylon fiber, and up to 28% by steel fiber. The results show that the STS was improved by 57% with glass fiber addition, 43% with steel fiber addition, and 38% with nylon fiber addition. The UCS was also increased by 31% after steel fiber addition, 26% after nylon fiber addition, and 16% after glass fiber addition. These results suggest that fiber additions to the expansive shotcrete mixtures can improve durability and strengths while controlling expansion. Keywords: Shotcrete, Restrained expansion, Fibers, Calcium sulfoaluminate cement (CSA, Ordinary Portland cement (OPC, Calcium sulfate (CS

Incorporation of trace elements in Portland cement clinker: Thresholds limits for Cu, Ni, Sn or Zn

International Nuclear Information System (INIS)

Gineys, N.; Aouad, G.; Sorrentino, F.; Damidot, D.

2011-01-01

This paper aims at defining precisely, the threshold limits for several trace elements (Cu, Ni, Sn or Zn) which correspond to the maximum amount that could be incorporated into a standard clinker whilst reaching the limit of solid solution of its four major phases (C 3 S, C 2 S, C 3 A and C 4 AF). These threshold limits were investigated through laboratory synthesised clinkers that were mainly studied by X-ray Diffraction and Scanning Electron Microscopy. The reference clinker was close to a typical Portland clinker (65% C 3 S, 18% C 2 S, 8% C 3 A and 8% C 4 AF). The threshold limits for Cu, Ni, Zn and Sn are quite high with respect to the current contents in clinker and were respectively equal to 0.35, 0.5, 0.7 and 1 wt.%. It appeared that beyond the defined threshold limits, trace elements had different behaviours. Ni was associated with Mg as a magnesium nickel oxide (MgNiO 2 ) and Sn reacted with lime to form a calcium stannate (Ca 2 SnO 4 ). Cu changed the crystallisation process and affected therefore the formation of C 3 S. Indeed a high content of Cu in clinker led to the decomposition of C 3 S into C 2 S and of free lime. Zn, in turn, affected the formation of C 3 A. Ca 6 Zn 3 Al 4 O 15 was formed whilst a tremendous reduction of C 3 A content was identified. The reactivity of cements made with the clinkers at the threshold limits was followed by calorimetry and compressive strength measurements on cement paste. The results revealed that the doped cements were at least as reactive as the reference cement.

Vitrified medical wastes bottom ash in cement clinkerization. Microstructural, hydration and leaching characteristics.

Science.gov (United States)

Papamarkou, S; Christopoulos, D; Tsakiridis, P E; Bartzas, G; Tsakalakis, K

2018-04-19

The present investigation focuses on the utilization of medical wastes incineration bottom ash (MBA), vitrified with soda lime recycled glass (SLRG), as an alternative raw material in cement clinkerization. Bottom ash is recovered from the bottom of the medical wastes incineration chamber, after being cooled down through quenching. It corresponds to 10-15 wt% of the initial medical wastes weight and since it has been classified in the category of hazardous wastes, its safe management has become a major environmental concern worldwide. MBA glasses of various syntheses were initially obtained during the MBA vitrification simultaneously with various amounts of silica scrap (20, 25 and 30 wt% correspondingly). The produced MBA glasses were in turn used for the production of Portland cement clinker, after sintering at 1400 °C, thus substituting traditional raw materials. Both evaluation of vitrification and sintering products was carried out by chemical and mineralogical analyses along with microstructure examination. The final cements were prepared by clinkers co-grinding in a laboratory ball mill with appropriate amounts of gypsum (≈5.0 wt%) and the evaluation of their quality was carried out by determining setting times, standard consistency, expansibility and compressive strength at 2, 7, 28 and 90 days. Finally, the leaching behaviour of the vitrified MBA and hydrated cements, together with the corresponding of the "as received" MBA, was further examined using the standard leaching tests of the Toxicity Characteristic Leaching Procedure (TCLP) and the EN 12457-2. According to the obtained results, the quality of the produced cement clinkers was not affected by the addition of the vitrified MBA in the raw meal, with the trace elements detected in all leachates measured well below the corresponding regulatory limits. Copyright © 2018 Elsevier B.V. All rights reserved.

Red mud addition in the raw meal for the production of Portland cement clinker.

Science.gov (United States)

Tsakiridis, P E; Agatzini-Leonardou, S; Oustadakis, P

2004-12-10

The aim of the present research work was to investigate the possibility of adding red mud, an alkaline leaching waste, which is obtained from bauxite during the Bayer process for alumina production, in the raw meal for the production of Portland cement clinker. For that reason, two samples of raw meals were prepared: one with ordinary raw materials, as a reference sample ((PC)Ref), and another with 3.5% red mud ((PC)R/M). The effect on the reactivity of the raw mix was evaluated on the basis of the unreacted lime content in samples sintered at 1350, 1400 and 1450 degrees C. Subsequently, the clinkers were produced by sintering the two raw meals at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the red mud did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the red mud did not negatively affect the quality of the produced cement.

Experimental study and field application of calcium sulfoaluminate cement for rapid repair of concrete pavements

Institute of Scientific and Technical Information of China (English)

Yanhua GUAN; Ying GAO; Renjuan SUN; Moon C.WON; Zhi GE

2017-01-01

The fast-track repair of deteriorated concrete pavement requires materials that can be placed,cured,and opened to the traffic in a short period.Type Ⅲ cement and Calcium Sulfoaluminate (CSA) cement are the most commonly used fast-setting hydraulic cement (FSHC).In this study,the properties of Type Ⅲ and CSA cement concrete,including compressive strength,coefficient of thermal expansion (CTE) and shrinkage were evaluated.The test results indicate that compressive strength of FSHC concrete increased rapidly at the early age.CSA cement concrete had higher early-age and long term strength.The shrinkage of CSA cement concrete was lower than that of Type Ⅲ cement concrete.Both CSA and Type Ⅲ cement concrete had similar CTE values.Based on the laboratory results,the CSA cement was selected as the partial-depth rapid repair material for a distressed continuously reinforced concrete pavement.The data collected during and after the repair show that the CSA cement concrete had good short-term and long-term performances and,therefore,was suitable for the rapid repair of concrete pavement.

Morphological Analysis of White Cement Clinker Minerals: Discussion on the Crystallization-Related Defects

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Mohamed Benmohamed

2016-01-01

Full Text Available The paper deals with a formation of artificial rock (clinker. Temperature plays the capital role in the manufacturing process. So, it is useful to analyze a poor clinker to identify the different phases and defects associated with their crystallization. X-ray fluorescence spectroscopy was used to determine the clinker’s chemical composition. The amounts of the mineralogical phases are measured by quantitative XRD analysis (Rietveld. Scanning electron microscopy (SEM was used to characterize the main phases of white Portland cement clinker and the defects associated with the formation of clinker mineral elements. The results of a study which focused on the identification of white clinker minerals and defects detected in these noncomplying clinkers such as fluctuation of the amount of the main phases (alite (C3S and belite (C2S, excess of the free lime, occurrence of C3S polymorphs, and occurrence of moderately-crystallized structures are presented in this paper.

Biocompatibility and setting time of CPM-MTA and white Portland cement clinker with or without calcium sulfate.

Science.gov (United States)

Bramante, Clovis Monteiro; Kato, Marcia Magro; Assis, Gerson Francisco de; Duarte, Marco Antonio Hungaro; Bernardineli, Norberti; Moraes, Ivaldo Gomes de; Garcia, Roberto Brandão; Ordinola-Zapata, Ronald; Bramante, Alexandre Silva

2013-01-01

To evaluate the biocompatibility and the setting time of Portland cement clinker with or without 2% or 5% calcium sulfate and MTA-CPM. Twenty-four mice (Rattus norvegicus) received subcutaneously polyethylene tubes filled with Portland cement clinker with or without 2% or 5% calcium sulfate and MTA. After 15, 30 and 60 days of implantation, the animals were killed and specimens were prepared for microscopic analysis. For evaluation of the setting time, each material was analyzed using Gilmore needles weighing 113.5 g and 456.5 g, according to the ASTM specification Number C266-08 guideline. Data were analyzed by ANOVA and Tukey's test for setting time and Kruskal-Wallis and Dunn test for biocompatibility at 5% significance level. Histologic observation showed no statistically significant difference of biocompatibility (p>0.05) among the materials in the subcutaneous tissues. For the setting time, clinker without calcium sulfate showed the shortest initial and final setting times (6.18 s/21.48 s), followed by clinker with 2% calcium sulfate (9.22 s/25.33 s), clinker with 5% calcium sulfate (10.06 s/42.46 s) and MTA (15.01 s/42.46 s). All the tested materials showed biocompatibility and the calcium sulfate absence shortened the initial and final setting times of the white Portland cement clinker.

Hydration studies of calcium sulfoaluminate cements blended with fly ash

Energy Technology Data Exchange (ETDEWEB)

García-Maté, M.; De la Torre, A.G. [Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, 29071 Málaga (Spain); León-Reina, L. [Servicios Centrales de Apoyo a la Investigación, Universidad de Málaga, 29071 Málaga (Spain); Aranda, M.A.G. [Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, 29071 Málaga (Spain); CELLS-Alba synchrotron, Carretera BP 1413, Km. 3.3, E-08290 Cerdanyola, Barcelona (Spain); Santacruz, I., E-mail: isantacruz@uma.es [Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, 29071 Málaga (Spain)

2013-12-15

The main objective of this work is to study the hydration and properties of calcium sulfoaluminate cement pastes blended with fly ash (FA) and the corresponding mortars at different hydration ages. Laboratory X-ray powder diffraction, rheological studies, thermal analysis, porosimetry and compressive strength measurements were performed. The analysis of the diffraction data by Rietveld method allowed quantifying crystalline phases and overall amorphous contents. The studied parameters were: i) FA content, 0, 15 and 30 wt.%; and ii) water addition, water-to-CSA mass ratio (w/CSA = 0.50 and 0.65), and water-to-binder mass ratio (w/b = 0.50). Finally, compressive strengths after 6 months of 0 and 15 wt.% FA [w/CSA = 0.50] mortars were similar: 73 ± 2 and 72 ± 3 MPa, respectively. This is justified by the filler effect of the FA as no strong evidences of reactivity of FA with CSA were observed. These results support the partial substitution of CSA cements with FA with the economic and environmental benefits.

76 FR 78240 - Gray Portland Cement and Clinker From Japan: Continuation of Antidumping Duty Order

Science.gov (United States)

2011-12-16

... DEPARTMENT OF COMMERCE International Trade Administration [A-588-815] Gray Portland Cement and... Department) initiated the third sunset review of the antidumping duty order on gray portland cement and... of the antidumping duty order on gray portland cement and clinker from Japan would likely lead to...

Matrix model of the grinding process of cement clinker in the ball mill

Science.gov (United States)

Sharapov, Rashid R.

2018-02-01

In the article attention is paid to improving the efficiency of production of fine powders, in particular Portland cement clinker. The questions of Portland cement clinker grinding in closed circuit ball mills. Noted that the main task of modeling the grinding process is predicting the granulometric composition of the finished product taking into account constructive and technological parameters used ball mill and separator. It is shown that the most complete and informative characterization of the grinding process in a ball mill is a grinding matrix taking into account the transformation of grain composition inside the mill drum. Shows how the relative mass fraction of the particles of crushed material, get to corresponding fraction. Noted, that the actual task of reconstruction of the matrix of grinding on the experimental data obtained in the real operating installations. On the basis of experimental data obtained on industrial installations, using matrix method to determine the kinetics of the grinding process in closed circuit ball mills. The calculation method of the conversion of the grain composition of the crushed material along the mill drum developed. Taking into account the proposed approach can be optimized processing methods to improve the manufacturing process of Portland cement clinker.

Quality design of belite–melilite clinker

Energy Technology Data Exchange (ETDEWEB)

Kurokawa, Daisuke, E-mail: daisuke_kurokawa@taiheiyo-cement.co.jp [R and D center, Taiheiyo Cement Corporation, Chiba 285-8655 (Japan); Department of Materials Science and Engineering, Nagoya Institute of Technology, Nagoya 466-8555 (Japan); Honma, Kenichi; Hirao, Hiroshi [R and D center, Taiheiyo Cement Corporation, Chiba 285-8655 (Japan); Fukuda, Koichiro [Department of Materials Science and Engineering, Nagoya Institute of Technology, Nagoya 466-8555 (Japan)

2013-12-15

We have developed a new cement clinker, consisting mainly of belite and melilite, which is capable of increasing the amount of recycled waste as a part of its raw materials. We analyzed clinkers with a wide range of compositions, and clarified the quantitative relationship between the chemical and mineral compositions. Clinkers consisting mostly of belite and melilite were successfully obtained at the CaO/SiO{sub 2} mass ratio of 1.7 to 1.9. Test cements were prepared using these clinkers and mixed with OPC for the evaluation of fluidity and strength. The belite–melilite cement was found to have good fluidity, and the belite–melilite cement mixed with OPC at up to 30% exhibited a satisfactory long term strength equivalent to the OPC, demonstrating the potential as an alternative to OPC. Electron probe microanalysis revealed the relatively high concentration of diphosphorus pentaoxide in belite, suggesting this component might contribute to the strength enhancement of the cement. -- Highlights: •A new cement clinker consisting mainly of belite and melilite was designed. •The clinker enables the use of various recycled wastes as part of its raw materials. •The relationship between the chemical and mineral compositions was clarified. •This cement mixed with OPC at up to 30% exhibited a good quality equivalent to OPC.

Industrial trial to produce a low clinker, low carbon cement

Directory of Open Access Journals (Sweden)

Vizcaíno-Andrés, L. M.

2015-03-01

Full Text Available A preliminary assessment of conditions for the industrial manufacture of a new cementitious system based on clinker-calcined clay and limestone, developed by the authors, referred as “low carbon cement” is presented. The new cement enables the substitution of more than 50% of the mass of clinker without compromising performance. The paper presents the follow-up of an industrial trial carried out in Cuba to produce 130 tonnes of the new cement at a cement plant. The new material proved to fulfill national standards in applications such as the manufacture of hollow concrete blocks and precast concrete. No major differences either in the rheological or mechanical properties were found when compared with Portland cement. Environmental assessment of the ternary cement was made, which included comparison with other blended cements produced industrially in Cuba. The new cement has proven to contribute to the reduction of above 30% of carbon emissions on cement manufacture.Se presenta la evaluación preliminar de las condiciones de fabricación industrial de un nuevo sistema cementicio a partir del empleo de clínquer; arcillas calcinadas y piedra caliza; desarrollado por los autores; denominado “cemento de bajo carbono”. El nuevo cemento posibilita la reducción de más de un 50% de la masa de clínquer; sin comprometer el comportamiento del material. El presente trabajo presenta el monitoreo de la producción industrial en una planta en Cuba; de 130 t del nuevo cemento. El cemento obtenido cumple con las regulaciones nacionales de calidad y su empleo tiene similar rendimiento que el cemento Pórtland para la producción de bloques y hormigón de 25 MPa. Se realiza el análisis de impacto ambiental del cemento ternario mediante la comparación con otros cementos producidos industrialmente. El nuevo cemento puede contribuir a la reducción de más del 30% de las emisiones de CO2 asociadas a la manufactura de cemento.

Hydrate Phase Assemblages in Calcium Sulfoaluminate - Metakaolin - Limestone Blends

DEFF Research Database (Denmark)

Pedersen, Malene Thostrup; Lothenbach, Barbara; Winnefeld, Frank

2017-01-01

The combination of a commercial calcium sulfoaluminate (CSA) cement with metakaolin (MK) and limestone (LS) as supplementary cementitious materials (SCMs) is investigated for a CSA replacement level of 20 wt%. In addition to a pure CSA cement, paste samples have been prepared for three blends wit...

Surface Corrosion and Microstructure Degradation of Calcium Sulfoaluminate Cement Subjected to Wet-Dry Cycles in Sulfate Solution

Directory of Open Access Journals (Sweden)

Wuman Zhang

2017-01-01

Full Text Available The hydration products of calcium sulfoaluminate (CSA cement are different from those of Portland cement. The degradation of CSA cement subjected to wet-dry cycles in sulfate solution was studied in this paper. The surface corrosion was recorded and the microstructures were examined by scanning electron microscopy (SEM. The results show that SO42-, Na+, Mg2+, and Cl− have an effect on the stability of ettringite. In the initial period of sulfate attack, salt crystallization is the main factor leading to the degradation of CSA cement specimens. The decomposition and the carbonation of ettringite will cause long-term degradation of CSA cement specimens under wet-dry cycles in sulfate solution. The surface spalling and microstructure degradation increase significantly with the increase of wet-dry cycles, sulfate concentration, and water to cement ratio. Magnesium sulfate and sodium chloride reduce the degradation when the concentration of sulfate ions is a constant value.

Achievement report for fiscal 1998. Energy consumption efficiency improvement model business for developing nations (Demonstration research project on new cooling system in cement clinker production); Hatten tojokoku energy shohi koritsuka model jigyo seika hokokusho. Cement clinker reikyaku sochi ni kakawaru jissho kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

The project aims at energy saving and CO2 emission reduction for a clinker cooling system (CCS), and a demonstration test was conducted at a demonstration cement plant in Indonesia. The plant started operation using the new CCS aiming for the enhancement of cooling and heat recovery efficiency. The actually achieved heat recovery efficiency attributable to the adoption of the new CCS was 60.8% against the target of 68%, this meaning an improvement of 8% over the value recorded prior to the new CCS adoption. As for increase in recovered heat due to heat recovery efficiency improvement of the CCS itself, it was 31kcal/kg-clinker. The heat reduction rate throughout the system thanks to the new CCS was 40kcal/kg-clinker. The kiln secondary air temperature increased for improved burner combustion performance for a rise of the clinker burning degree to 12kcal/kg in terms of calorie, and thus a reduction of 52kcal/kg-clinker in total was achieved. No mechanical trouble was reported with the new CCS. Investigations were conducted into cement supply/demand and technological trends in Indonesia, Vietnam, and China. Learnings from the investigation of German cement making technologies were fully utilized in the designing of the new system. (NEDO)

Simultaneous assessment of phase chemistry, phase abundance and bulk chemistry with statistical electron probe micro-analyses: Application to cement clinkers

Energy Technology Data Exchange (ETDEWEB)

Wilson, William; Krakowiak, Konrad J.; Ulm, Franz-Josef, E-mail: ulm@mit.edu

2014-01-15

According to recent developments in cement clinker engineering, the optimization of chemical substitutions in the main clinker phases offers a promising approach to improve both reactivity and grindability of clinkers. Thus, monitoring the chemistry of the phases may become part of the quality control at the cement plants, along with the usual measurements of the abundance of the mineralogical phases (quantitative X-ray diffraction) and the bulk chemistry (X-ray fluorescence). This paper presents a new method to assess these three complementary quantities with a single experiment. The method is based on electron microprobe spot analyses, performed over a grid located on a representative surface of the sample and interpreted with advanced statistical tools. This paper describes the method and the experimental program performed on industrial clinkers to establish the accuracy in comparison to conventional methods. -- Highlights: •A new method of clinker characterization •Combination of electron probe technique with cluster analysis •Simultaneous assessment of phase abundance, composition and bulk chemistry •Experimental validation performed on industrial clinkers.

Simultaneous assessment of phase chemistry, phase abundance and bulk chemistry with statistical electron probe micro-analyses: Application to cement clinkers

International Nuclear Information System (INIS)

Wilson, William; Krakowiak, Konrad J.; Ulm, Franz-Josef

2014-01-01

According to recent developments in cement clinker engineering, the optimization of chemical substitutions in the main clinker phases offers a promising approach to improve both reactivity and grindability of clinkers. Thus, monitoring the chemistry of the phases may become part of the quality control at the cement plants, along with the usual measurements of the abundance of the mineralogical phases (quantitative X-ray diffraction) and the bulk chemistry (X-ray fluorescence). This paper presents a new method to assess these three complementary quantities with a single experiment. The method is based on electron microprobe spot analyses, performed over a grid located on a representative surface of the sample and interpreted with advanced statistical tools. This paper describes the method and the experimental program performed on industrial clinkers to establish the accuracy in comparison to conventional methods. -- Highlights: •A new method of clinker characterization •Combination of electron probe technique with cluster analysis •Simultaneous assessment of phase abundance, composition and bulk chemistry •Experimental validation performed on industrial clinkers

Raw mix designing for coal as a fuel in cement kiln as a major fuel and its impact on clinker parameters

International Nuclear Information System (INIS)

Noor-ul-Amin; Ali, K.

2011-01-01

In this paper the use of coal, found at Jabba Taar and Jabba Khushk Khyber Pakhtoon Khwa, in cement manufacturing as a major fuel and its impacts on the raw mix and clinker parameters has been discussed. The maximum amount of coal for pulverizing with raw mix was found to be 10% of the raw mix as calculated from the calorific value and the heat of clinkerization of coal. The coal residue left after burning was utilized in the cement raw material, for which a new raw mix was designed. The new raw mix was converted in to clinker. The resulting clinker was studied for all parameters as per British specification. It was found that the clinker obtained from the newly designed raw mix with coal ash, was in accordance to the British standard specifications. (author)

Use of alternative fuels in cement manufacture. Effect on clinker and cement characteristics and properties

Directory of Open Access Journals (Sweden)

Puertas, F.

2004-06-01

Full Text Available This paper compares industrial clinker and cement produced using conventional and alternative fuels (animal meal, tyres or a mixture of the two. The results show no relevant differences in terms of mineralogical composition between the clinker manufactured with alternative fuels and the product obtained using conventional fuel. Clinker produced with alternative fuels at any one factory have a very similar or even lower content in heavy metals than the product manufactured with conventional fuel in the same plant (with the sole exception of Zn when the alternative fuel used is shredded tyres. Mineralogical and morphological analyses reveal no significant differences between the two types of products that can be attributed to the type of fuel used in their manufacture. All six types of cement studied are compliant with the existing legislation as regards both physical and chemical properties. Cement compressive strength is found to be to legal standards regardless of the type of fuel used. Finally, the rheological properties of the cement paste are observed to be unaffected by the type of fuel.

Se han estudiado clínkeres y cementos obtenidos en procesos industriales que han utilizado combustibles convencionales y combustibles alternativos (harinas cárnicas, neumáticos usados y mezclas de ambos. Los resultados obtenidos han demostrado que los clínkeres fabricados con los combustibles alternativos no presentan diferencias significativas en la composición mineralógica respecto a los obtenidos con combustibles convencionales. Los contenidos de metales pesados en los clínkeres procedentes de la misma fábrica (a excepción de los contenidos en Zn en aquéllos que utilizan neumáticos son muy similares o incluso inferiores a los fabricados con combustibles convencionales. Los análisis mineralógico y morfológico de los clínkeres no evidencian diferencias asignables al tipo de combustible utilizado. Todos los cementos estudiados cumplen

Development of low radio-activated cement. Characteristics of cement and clinker that decreased liquid phase content

International Nuclear Information System (INIS)

Ichitsubo, Koki

2008-01-01

Low radio-activated cement was developed by decreasing the parent elements of radionuclides in the materials. The characteristics of products, decreasing method of Na, Eu and Co in cement, design, tests, evaluation, and analysis of low radio-activated cement clinker are reported. In order to decrease the content of Na, Eu and Co, the raw materials have to include natural materials such as limestone and silica stone. The production method is the same as white cement. The low radio-activated cement produced by rotary kiln showed 4.9% C 3 A, 1.1% C 4 AF, 26.9% C 3 S and 61.0% C 2 S, which values were standardized by the Japanese Industrial Standards (JIS) of low temperature Portland cement. Another product that decreased a little more liquid phase content showed 4.0% C 3 A, 1.0% C 4 AF, 32.3% C 3 S and 56.5% C 2 S, which was standardized by JIS of sulfate resisting Portland cement. In the case of decommissioning reactor constructed by the low radio-activated cement, the whole amount of waste cement will be no more than the clearance level. (S.Y.)

Quality control of clinker products by SEM and XRF analysis

International Nuclear Information System (INIS)

Ziad Abu Kaddourah; Khairun Azizi

1996-01-01

The microstructure and chemical properties of industrial Portland cement clinkers have been examined by SEM and XRF methods to establish the nature of the clinkers and how variations in the clinker characteristics can be used to control the clinker quality. The clinker nodules were found to show differences in the chemical composition and microstructure between the inner and outer parts of the clinker nodules. Microstructure studies of industrial Portland cement clinker have shown that the outer part of the nodules are enriched in silicate more than the inner part. There is better crystallization and larger alite crystal size in the outer part than in the inner part. The alite crystal size varied between 16.2 -46.12 μ m. The clinker chemical composition was found to affect the residual >45 μ m, where a higher belite content causes an increase in the residual >45 μ m in the the cement product and will cause a decrease in the concrete strength of the cement product. The aluminate and ferrite crystals and the microcracks within the alite crystal are clear in some clinker only. The quality of the raw material preparation, burning and cooling stages can be controlled using the microstructure of the clinker product

Cementation of Radioactive Waste from a PWR with Calcium Sulfoaluminate Cement

International Nuclear Information System (INIS)

Li, J.

2013-01-01

Spent radioactive ion-exchange resin (SIER) and evaporation concentrates are radioactive wastes that are produced at by pressurized water reactor (PWR) nuclear power stations. Borate, which is used as a retardent for cement, is also present as a moderator in a PWR, therefore, borate will be present in both ion-exchange resins and evaporation concentrates. In this study the use of Calcium sulfoaluminate cements (SAC) as encapsulation medium for these waste streams was investigated. The study involved the manufacturing of different cement test samples with different amounts of SAC cement, waste resins (50% water content) and admixtures. In order to reduce hydration heat during 200 L solidification experiments, different admixtures were investigated. Initial results based on compressive strength tests and hydration temperature studies, indicated that zeolite was the best admixture for the current waste form. Experiments indicated that the addition of resin material into the current cement matrix reduces the hydration heat during curing Experimental results indicated that a combination of SAC (35 wt. %), zeolite (7 wt. %) mix with 42 wt. % resins (50% water content) and 16 wt. % of water forms a optimum cured monolith with low hydration heat. The microstructures of hydrated OPC, SAC and SAC with zeolite addition were studied using a Scanning Electron Microscopy (SEM). SEM results indicated that the SAC matrices consist of a needle type structure that changed gradually into a flake type structure with the addition of zeolite. Additionally, the presence of zeolite material inside the SAC matrix reduced the leaching rates of radionuclides significantly. In a final 200 L grouting test, measured results indicated a hydration temperature below 90oC withno thermal cracks after solidified. The influence of radiation on the compressive strength and possible gas generation (due to radiolysis) on cement waste forms containing different concentrations ion exchange resin was

A research of the mineralogy phases of clinker in a spanish cement using the method of Rietveld

International Nuclear Information System (INIS)

Castanon Ana M; Garcia Granda Santiago; Guerrero Ana M; Gomez Fernandez Fernando

2012-01-01

In order to introduce continuously a quality control method in a Spanish cement factory to improve the final product feature new research methodology is being developed. The Rietveld method [1] has been successfully used to analyze the composition of the main phases of clinker. Using this methodologies, research has been carried out to quantize appropriately the minor phase of free lime which is extremely important in the clinker quality. This method leads to satisfactory results on samples with contents in CaO from 3%. These results are possible combining X- ray diffraction and fluorescence techniques as well as the chemical analysis data. Clinker, the Rietveld method, free lime.

Cement Formation

DEFF Research Database (Denmark)

Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten

2012-01-01

Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including...... an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

Fiscal 1999 international energy conservation model project. Report on result of demonstrative research concerning cement clinker cooling system; 1999 nendo kokusai energy shohi koritsuka nado model jigyo seika hokokusho. Cement clinker reikyaku sochi ni kakawaru jissho kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

For the purpose of reducing energy consumption and CO2 discharge in a cement plant in Indonesia, R and D was conducted on new clinker cooling system, high performance kiln combustion system, and technology for steady kiln operation and control, with the fiscal 1999 results reported. In the research on the optimum clinker cooling system, a new type clinker cooling system (CCS) was developed in which air beams are applied only to stationary grate rows, in an air beam type clinker cooling system where cooling air is fed to each block, with grate plates used as the air duct. This year, in an actual machine testing equipment (capacity 2,500 t/d), the whole heat recuperation area was modified for the CCS, with the operation started since February, 1999, aiming at the optimal clinker cooling effect and high heat recovery efficiency. The heat quantity for the entire system showed a decrease of 60 kcal/kg in the heat consumption rate through CCS modification, kiln burner adjustment, etc. So long as the demonstration plant is concerned, design of a new type burner and study/design for the kiln stabilization were nearly completed. (NEDO)

Early-age hydration and volume change of calcium sulfoaluminate cement-based binders

Science.gov (United States)

Chaunsali, Piyush

Shrinkage cracking is a predominant deterioration mechanism in structures with high surface-to-volume ratio. One way to allay shrinkage-induced stresses is to use calcium sulfoaluminate (CSA) cement whose early-age expansion in restrained condition induces compressive stress that can be utilized to counter the tensile stresses due to shrinkage. In addition to enhancing the resistance against shrinkage cracking, CSA cement also has lower carbon footprint than that of Portland cement. This dissertation aims at improving the understanding of early-age volume change of CSA cement-based binders. For the first time, interaction between mineral admixtures (Class F fly ash, Class C fly ash, and silica fume) and OPC-CSA binder was studied. Various physico-chemical factors such as the hydration of ye'elimite (main component in CSA cement), amount of ettringite (the main phase responsible for expansion in CSA cement), supersaturation with respect to ettringite in cement pore solution, total pore volume, and material stiffness were monitored to examine early-age expansion characteristics. This research validated the crystallization stress theory by showing the presence of higher supersaturation level of ettringite, and therefore, higher crystallization stress in CSA cement-based binders. Supersaturation with respect to ettringite was found to increase with CSA dosage and external supply of gypsum. Mineral admixtures (MA) altered the expansion characteristics in OPC-CSA-MA binders with fixed CSA cement. This study reports that fly ash (FA) behaves differently depending on its phase composition. The Class C FA-based binder (OPC-CSA-CFA) ceased expanding beyond two days unlike other OPC-CSA-MA binders. Three factors were found to govern expansion of CSA cement-based binders: 1) volume fraction of ettringite in given pore volume, 2) saturation level of ettringite, and 3) dynamic modulus. Various models were utilized to estimate the macroscopic tensile stress in CSA cement

Study on cementation of simulated radioactive borated liquid wastes

International Nuclear Information System (INIS)

Sun Qina; Li Junfeng; Wang Jianlong

2010-01-01

To compare sulfoaluminate cement with ordinary Portland cement on their cementation of radioactive borated liquid waste and to provide more data for formula optimization, simulated radioactive borated liquid waste were solidified by the two cements. 28 d compressive strength and strength losses after water/freezing/irradiation resistance tests were investigated. Leaching test and X-ray diffraction analysis were also conducted. The results show that it is feasible to solidify borated liquid wastes with sulfoaluminate cement and ordinary Portland cement with formulas used in the study. The 28 d compressive strengths, strength losses after tests and simulated nuclides leaching rates of the solidified waste forms meet the demand of GB 14569.1-93. The sulfoaluminate cement formula show better retention of Cs + than ordinary Portland cement formula. Boron, in form of B (OH) 4 - , incorporate in ettringite as solid solutions. (authors)

Calcium Sulfoaluminate Sodalite (Ca 4 Al 6 O 12 SO 4 ) Crystal Structure Evaluation and Bulk Modulus Determination

KAUST Repository

Hargis, Craig W.

2013-12-12

The predominant phase of calcium sulfoaluminate cement, Ca 4(Al6O12)SO4, was investigated using high-pressure synchrotron X-ray diffraction from ambient pressure to 4.75 GPa. A critical review of the crystal structure of Ca4(Al 6O12)SO4 is presented. Rietveld refinements showed the orthorhombic crystal structure to best match the observed peak intensities and positions for pure Ca4(Al6O 12)SO4. The compressibility of Ca4(Al 6O12)SO4 was studied using cubic, orthorhombic, and tetragonal crystal structures due to the lack of consensus on the actual space group, and all three models provided similar results of 69(6) GPa. With its divalent cage ions, the bulk modulus of Ca4(Al6O 12)SO4 is higher than other sodalites with monovalent cage ions, such as Na8(AlSiO4)6Cl2 or Na8(AlSiO4)6(OH)2·H 2O. Likewise, comparing this study to previous ones shows the lattice compressibility of aluminate sodalites decreases with increasing size of the caged ions. Ca4(Al6O12)SO4 is more compressible than other cement clinker phases such as tricalcium aluminate and less compressible than hydrated cement phases such as ettringite and hemicarboaluminate. © 2013 The American Ceramic Society.

THEORETICAL AND EXPERIMENTAL STUDIES OF ENERGY-EFFICIENT GRINDING PROCESS OF CEMENT CLINKER IN A BALL MILL

Directory of Open Access Journals (Sweden)

Kuznetsova M.M.

2014-08-01

Full Text Available The article presents results of theoretical and experimental research of grinding process of bulk materials in a ball mill. The new method of determination of energy efficiently mode of operation of ball mills in a process of a cement clinker grinding is proposed and experimentally tested.

A research of the mineralogy phases of clinker in a spanish cement using the method of Rietveld

International Nuclear Information System (INIS)

Castanon, Ana M; Garcia, Granda Santiago; Guerrero, Ana M; Gomez Fernandez, Fernando

2012-01-01

In order to introduce continuously a quality control method in a Spanish cement factory to improve the final product feature new research methodology is being developed. The Rietveld method [1] has been successfully used to analyze the composition of the main phases of clinker. Using this methodologies, research has been carried out to quantize appropriately the minor phase of free lime which is extremely important in the clinker quality. This method leads to satisfactory results on samples with contents in CaO from 3%. These results are possible combining X- ray diffraction and fluorescence techniques as well as the chemical analysis data.

INFLUENCE OF BARIUM OXIDE ADDITIONS ON PORTLAND CLINKER

Directory of Open Access Journals (Sweden)

Anezka Zezulova

2016-12-01

Full Text Available Nowadays, nuclear power plants are widespread around the world and research is of great interest. Together with nuclear research, shielding of different types of radiation is an important current topic of research aiming at their safety. Portland cement has been an elementary building material for centuries. Since barium is very efficient in shielding different types of radiation, it can be assumed that the radiation shielding capability of cement can be improved by incorporation of barium. This work deals with the influence of barium oxide, added in the form of barium carbonate and sulphate, on the formation and properties of Portland clinker. The structure of burnt clinkers and the ratio of clinker phases were studied by polarizing microscopy and by X-ray diffraction. With increasing barium content, the alite-belite ratio decreases and the content of free lime gradually increases. Moreover, sulphates induce the growth of alite crystals. The ability of barium to be a part of the clinker minerals was observed by scanning electron microscopy. Belite and clinker melt contain the highest amount of barium, but aggregates of barium oxide are formed in the clinker melt. Furthermore, the rate of alite crystallization was studied under isothermal conditions.

Analysis of Trace Elements in South African Clinkers using Latent ...

African Journals Online (AJOL)

The trace element content of clinkers (and possibly of cements) can be used to identify the manufacturing factory. The Mg, Sr, Ba, Mn, Ti, Zr, Zn and V content of clinkers give detailed information for the determination of the origin of clinkers produced in different factories. However, for the analysis of such complex data there ...

Distinguishing between hydrated, partially hydrated or unhydrated clinker in hardened concrete using microscopy

NARCIS (Netherlands)

Valcke, S.L.A.; Rooij, M.R. de; Visser, J.H.M.; Nijland, T.G.

2010-01-01

Hydration of clinker particles is since long a topic of interest in both designing and optimizing cement composition and its quantity used in concrete. The interest for carefully observing and also quantifying the type or stage of clinker hydration in hardened cement paste is twofold. Firstly, the

ECO-EFFICIENCY ANALYSIS OF LOW-CARBON CEMENT PRODUCTION BY REPLACING CLINKER

Directory of Open Access Journals (Sweden)

Yanay Ruíz Rosa

2017-04-01

Full Text Available This work carries out the environmental evaluation of the cement production in Siguaney Factory as well as the calculation of the Eco-efficiency indicators according to the ISO 14045 norms; the Recipe methodology was used including 18 impact categories and the SimaPro 8.1 software was also used. In order to evaluate the eco-efficiency indicators according to the ISO 14045 norm, the results of the impact categories are related to the monetary value indicators, allowing the evaluation of the current situation as well as the consequences of the suggested modifications. As a result, the environmental profiles of P-35 cement (base case were obtained as well as those of the low carbon ones (LC3-35 y LC3-50 resulting from the clinker substitution by kaolinitic clay after some studies carried out by CIDEM researchers; and the eco-efficiency profiles. The comparison made between P-35 cement and the low-carbon cements showed positive results in eight weather impact categories, however, toxicity-related ones rise due to the increase in electricity consumption connected to the grinding of materials to obtain burnt clay bringing about a greater amount of emissions of volatile organic compounds to the air. An improvement in the eco-efficiency of 6 out of 8 calculated indicators is observed due to a simultaneous decrease in the production costs and the environmental impacts. LC3-50 cement shows the best results. The methodology used permits to evaluate alternatives related to the material substitution in the construction sector.

Calcium Sulfoaluminate, Geopolymeric, and Cementitious Mortars for Structural Applications

Directory of Open Access Journals (Sweden)

Alessandra Mobili

2017-09-01

Full Text Available This paper deals with the study of calcium sulfoaluminate (CSA and geopolymeric (GEO binders as alternatives to ordinary Portland cement (OPC for the production of more environmentally-friendly construction materials. For this reason, three types of mortar with the same mechanical strength class (R3 ≥ 25 MPa, according to EN 1504-3 were tested and compared; they were based on CSA cement, an alkaline activated coal fly ash, and OPC. Firstly, binder pastes were prepared and their hydration was studied by means of X-ray diffraction (XRD and differential thermal-thermogravimetric (DT-TG analyses. Afterwards, mortars were compared in terms of workability, dynamic modulus of elasticity, adhesion to red clay bricks, free and restrained drying shrinkage, water vapor permeability, capillary water absorption, and resistance to sulfate attack. DT-TG and XRD analyses evidenced the main reactive phases of the investigated binders involved in the hydration reactions. Moreover, the sulfoaluminate mortar showed the smallest free shrinkage and the highest restrained shrinkage, mainly due to its high dynamic modulus of elasticity. The pore size distribution of geopolymeric mortar was responsible for the lowest capillary water absorption at short times and for the highest permeability to water vapor and the greatest resistance to sulfate attack.

Production of portland cement using Moroccan oil shale and comparative study between conventional cement plant and cement plant using oil shale

International Nuclear Information System (INIS)

Doumbouya, M.; Kacemi, K.E.; Kitane, S.

2012-01-01

Like the use of coal ash from power plants as an addition to cement, oil shale are used for cement production on an industrial scale in Estonia, China, USA and Germany. Oil shale can be utilized in manufacturing the cement. In addition to the utilization of these by-products after combustion, it can also reduce the required temperature for the clinkering reactions during the production of Portland clinker. We performed a study on the Moroccan oil shale to maximize the use of oil shale ash in the manufacturing of Portland cement. We found that Moroccan oil shale ash can be used up to 30% with 70% Portland clinker without altering its principle properties. The corresponding temperature required to generate the required liquid for the clinkering reactions as well as the essential ingredients for clinker was found to be around 850 to 1000 deg. C. The operating temperatures for this optimized blend ratio were found to 1000 deg. C. The resulting Portland clinker from this ratio will need further testing in accordance with international standards for Portland cement to examine properties like strength and setting time. (author)

Kinetics of calcium sulfoaluminate formation from tricalcium aluminate, calcium sulfate and calcium oxide

International Nuclear Information System (INIS)

Li, Xuerun; Zhang, Yu; Shen, Xiaodong; Wang, Qianqian; Pan, Zhigang

2014-01-01

The formation kinetics of tricalcium aluminate (C 3 A) and calcium sulfate yielding calcium sulfoaluminate (C 4 A 3 $) and the decomposition kinetics of calcium sulfoaluminate were investigated by sintering a mixture of synthetic C 3 A and gypsum. The quantitative analysis of the phase composition was performed by X-ray powder diffraction analysis using the Rietveld method. The results showed that the formation reaction 3Ca 3 Al 2 O 6 + CaSO 4 → Ca 4 Al 6 O 12 (SO 4 ) + 6CaO was the primary reaction 4 Al 6 O 12 (SO 4 ) + 10CaO → 6Ca 3 Al 2 O 6 + 2SO 2 ↑ + O 2 ↑ primarily occurred beyond 1350 °C with an activation energy of 792 ± 64 kJ/mol. The optimal formation region for C 4 A 3 $ was from 1150 °C to 1350 °C and from 6 h to 1 h, which could provide useful information on the formation of C 4 A 3 $ containing clinkers. The Jander diffusion model was feasible for the formation and decomposition of calcium sulfoaluminate. Ca 2+ and SO 4 2− were the diffusive species in both the formation and decomposition reactions. -- Highlights: •Formation and decomposition of calcium sulphoaluminate were studied. •Decomposition of calcium sulphoaluminate combined CaO and yielded C 3 A. •Activation energy for formation was 231 ± 42 kJ/mol. •Activation energy for decomposition was 792 ± 64 kJ/mol. •Both the formation and decomposition were controlled by diffusion

SYNTHESIS OF EXPANDER TO PREVENT CONTRACTION OF CEMENT STONE

Directory of Open Access Journals (Sweden)

Elenova Aurika Almazovna

2017-03-01

Full Text Available This article contains the results of studies of the use of additives containing crystallization components significantly affecting the curing of cement, improving the structure of cement stone and concrete. The crystalline component is obtained using the rotary-pulse unit, which provides not only the grinding of agents, but their interaction with each other as well in order to accelerate the hydration and structure formation in cement stone. The degree, and kinetics of hydration, the composition of hydrated phases, the structure of the additives and cement stone was studied using the following methods: x-ray diffraction (XRD, differential thermal analysis (DTA, scanning electron microscope (SEM. Mechanical properties of cement were determined by standard methods and techniques. The expander produced by means of hydrodynamic activation of the sulfoaluminate clinker (SAC consists of ettringite and hydrated calcium silicates, which are characterized by high dispersion rate (less than 10 µm and reactivity as the seed for the crystallization of hydrated compounds. The introduction of the ultrafine additives of the crystalline SAC (within 1-5% was discovered to cause expansion of the cement stone. Implementation of the additives increases cement hydration and contributes to the formation of active centers of crystallization that lead to the fast formation of ettringite, hydrated calcium aluminates and calcium silicates. The activated crystalline additive provides for significant reduction of porosity, initial curing, and high strength of cement stone. In addition, the additive is an expansive component, forming needle-like crystals of ettringite during hydration. These microcrystals grow in the capillaries of cement stone, filling them, and create conditions for improving the crack resistance of cement concrete.

Long-term heat storage in calcium sulfoaluminate cement (CSA) based concrete

Energy Technology Data Exchange (ETDEWEB)

Kaufmann, Josef P.; Winnefeld, Frank [Empa Swiss Federal Laboratories for Materials Science and Technology, Duebendorf (Switzerland). Lab. for Concrete and Construction Chemistry

2011-07-01

In general, the selection of materials proposed for solar heat storage is based on one of two principal processes: sensible heat storage or latent heat storage. Sensible heat storage utilizes the specific heat capacity of a material, while latent heat storage is based on the change in enthalpy (heat content) associated with a phase change of the material. Long time sensible heat storage requires excellent thermal insulation whereas latent heat storage allows permanent (seasonal) storage without significant energy losses and any special insulation. Ettringite, one of the cement hydration products, exhibits a high dehydration enthalpy. Calcium sulfoaluminate cement based concrete containing a high amount of ettringite is henceproposed as an efficient latent heat storage material. Compared to conventional heat storage materials this innovative concrete mixture has a high loss-free storage energy density (> 100-150 kWh/m{sup 3}) which is much higher than the one of paraffin or the (loss-sensitive) sensible heat of water. Like common concrete the CSA-concrete is stable and even may carry loads. The dehydration of the CSA-concrete is achieved at temperatures below 100 C. The rehydration process occurs as soon as water (liquid or vapor) is added. In contrast to paraffin, the phase change temperature is not fixed and the latent heat may be recovered at any desired temperature. Furthermore the heat conductivity of this material is high, so that the energy transfer from/to an exchange medium is easy. Additionally CSA-concrete is not flammable and absolutely safe regarding any health aspects. The cost of such CSA-concrete isin the order of normal concrete. The main application is seen in house heating systems. Solar heat, mostly generated during the summer period by means of roof collectors, can be stored in CSA-concrete until the winter. A part or even the whole annual heatingenergy may be produced and saved locally by the householder himself. Additional applications may be

Manganese substitutions into the portland cement clinker phases

Directory of Open Access Journals (Sweden)

Puertas, F.

1989-06-01

Full Text Available The effect of manganese substitution into the crystal structures of the main Portland cement clinker phases (3CaO.SiO₂, 2CaO.SiO₂, 3CaO.Al₂O₃, 2CaO.Fe₂O₃ y 4CaO.Al₂O₃.Fe₂O₃ has been studied by X-ray and analytical electron microscopy. In oxidizing conditions, the limit of solid solution in 3CaO.SiO₂ is about 0.72 ±0.11% (wt, while in 2CaO.SiO₂ is 1.53±0,12%(wt. Mn solid solubility on 3CaO.Al₂O₃structure, in oxidizing conditions is close to 0.78 ± 0,12% (wt. In identical atmosphere, the proportion of Mn in the ferrite phases (2CaO.Fe₂O₃ and 4CaO.Al₂O₃.Fe₂O₃ is 6.80 ± 0.87% (wt and 6.7% (wt, respectively. To each mentioned clinker phases a solid solution formula has been proposed. In these formula, the manganese substitutions and also the different oxidation states which this element can be introduced in those crystalline structure are defined.

Se ha estudiado, por difracción de rayos X y microanálisis por espectroscopia de energías dispersivas, el efecto de la sustitución del manganeso en las estructuras cristalinas de las fases más importantes del clinker del cemento portland (3CaO.SiO₂, 2CaO.SiO₂, 3CaO.Al₂O₃, 2CaO.Fe₂O₃ y 4CaO.Al₂O₃.Fe₂O₃. En condiciones oxidantes, el límite de solubilidad sólida en 3CaO.SiO₂ es del orden de 0,72 ± 0,11% en peso; mientras que en 2CaO.SiO₂ es de 1,53 ±0,12% en peso. La solución sólida del Mn en la estructura del 3CaO.Al₂O₃, en condiciones oxidantes, es próxima al 0,78 ±0,12% en peso. En idéntica atmósfera, la proporción del Mn en las fases terríficas (2CaO.Fe₂O₃ y 4CaO.Al₂

Neutron shielding and constructional characteristics of a new type concrete and from borated clinker

International Nuclear Information System (INIS)

Cakaloz, T.

1979-07-01

A boron containing cement, which can be used as nuclear shielding material, is produced at pilot plant scale applying two different methods. In the first method, the raw mixture of a normal portland cement is mixed with pre-calcined colemanite, a calcium borate mineral, and clinkerized in a rotary kiln (borated-clinker). In the second method, the colemanite is mixed with an admixture, which contains mainly limestone and marl, and burnt in the rotary kiln to obtain a borated-lime composite. The borated-lime composite is then added to the normal portland cement clinker up to 2% B 2 O 3 content for shielding purpose. The results have shown that the borated-clinker contained untolerable amount of free lime resulting in a decrease in compressive strength. The addition of the borated-lime composite to the normal portland cement clinker up to 1% B 2 O 3 content did not alter the setting time and the volume expansion properties. The reduction in the compressive strength was found to be tolerable, however, the decrease in the bending strength was 20% lower than that of permissible value. On the other hand, the increase in B 2 O 3 content of the mixture improved the neutron absorptivity resulting in an increase in total cross-section about 7 times for 1% B 2 O 3 without changing the gamma absorption value

Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

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Konstantin Sobolev

2003-01-01

Full Text Available The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA cement helps to improve its ecological compatibility. HVMA cement technology is based on the intergrinding of portland cement clinker, gypsum, mineral additives, and a special complex admixture. This new method increases the compressive strength of ordinary cement, improves durability of the cement-based materials, and - at the same time - uses inexpensive natural mineral additives or industrial by-products. This improvement leads to a reduction of energy consumption per unit of the cement produced. Higher strength, better durability, reduction of pollution at the clinker production stage, and decrease of landfill area occupied by industrial by-products, all provide ecological advantages for HVMA cement.

Re-utilization of concrete from decommissioned nuclear facilities by re-clinkering

International Nuclear Information System (INIS)

Costes, J.R.

1998-01-01

Usually concrete is reused as aggregates. To maximize reusing by producing a new concrete, separation of its fundamental components (aggregates, sand, cement) is required. But can already hydrated cement be re-clinkered and become new good cement again? This paper shows how specimen of pure cement paste of ordinary Portland cement was hydrated then crushed and reclinkerised. Chemical and, X ray diffraction analysis, electronic microscope coupled with X fluorescence observations, demonstrate that very few differences occurs in the cement paste before and after re-clinkering; mechanical properties of the reactivated powder are very satisfactory, even exceeding the strength of the original pure cement paste. As this process involves heating up to 1450 deg C, some of the contamination (caesium, ruthenium) may also be eliminated by volatilization and recovery on filters. This process could be very promising to complete recycle large quantities of low level contaminated concrete inside the nuclear industry as alternative to storage in specific and expensive dump, as it is now the case for steel materials. (authors)

Estudio comparativo de clinkers producidos con diferentes reemplazos de combustibles residuales

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Trezza Mónica Adriana

2003-01-01

Full Text Available In the last decades the cement industry has used, as a partial substitute for traditional fuel, different industrial wastes in order to profit their residuals energy. In the present work the physicochemical characteristics of clinker, obtained using trade marked alternative fuel for clinker kiln, were evaluated. X-ray diffraction (XRD, Blaine specific surface, pyrometric cone equivalent (PCE, differential thermal analysis-thermal gravimetry simultaneous (DTA-TG, differential calorimetry, porosimetry and mechanical strength were used as the main evaluation techniques of the characteristic of clinker and their behaviors in the early hydration. The additions of the wastes, within the percentages and under the conditions of this test, does no significantly alter the clinker properties but generates a greater crystallinity of the principal clinker phases.

Reduction of CO2 emissions during cement clinker burning : Part 2 = Ein Beitrag zur Reduzierung der CO2-Emissionen beim Zementklinkerbrand; Teil 2

NARCIS (Netherlands)

Vogel, S.; Kolditz, K.; Beilmann, F.; Finger, F.A.; Ott-Reinhardt, D.; Kralisch, D.

2013-01-01

The aim of the research project entitled "New technology in cement production for reducing CO2 emissions" sponsored by the German Federal Environmental Foundation was to lower the CO2 emissions during clinker burning. A possible reduction, relative to an industrial example, of up to 21 % in the

Reduction of CO2 emissions during cement clinker burning; part 1 = Ein Beitrag zur Reduzierung der CO2-Emissionen beim Zementklinkerbrand; Teil 1

NARCIS (Netherlands)

Vogel, S.; Kolditz, K.; Bellmann, F.; Ott-Reinhardt, D.; Kralisch, D.

2013-01-01

The aim of the research project entitled "New technology in cement production for reducing CO2 emissions" sponsored by the German Federal Environmental Foundation was to lower the CO2 emissions during clinker burning. A possible reduction, relative to an industrial example, of up to 21 % in the

Calcium Sulfoaluminate Sodalite (Ca 4 Al 6 O 12 SO 4 ) Crystal Structure Evaluation and Bulk Modulus Determination

KAUST Repository

Hargis, Craig W.; Moon, Juhyuk; Lothenbach, Barbara; Winnefeld, Frank; Wenk, Hans-Rudolf; Monteiro, Paulo J. M.

2013-01-01

The predominant phase of calcium sulfoaluminate cement, Ca 4(Al6O12)SO4, was investigated using high-pressure synchrotron X-ray diffraction from ambient pressure to 4.75 GPa. A critical review of the crystal structure of Ca4(Al 6O12)SO4 is presented

Impact of the use of alternative fuels on clinker reactivity

International Nuclear Information System (INIS)

Serrano-González, K.; Reyes-Valdez, A.; Chowaniec, O.

2017-01-01

The use of alternative fuels in the cement industry has increased its relevance in the past decades due to their ecological and economic benefits. In concert with the efforts to increase its use, several studies have focused on their potential impact with respect to clinker reactivity and how they could affect the expected physical and mechanical properties. This work studied the effects of five alternative fuels on the reactivity of eight industrial clinker samples, considering several analytical techniques. Differences were identified among the clinker samples after replacing the alternative fuels, mainly with simultaneous eliminations, as in samples S4, S5 and S8. The modifications were related to the polymorph, size and reactivity of tricalcium silicate and to the clinker profile during the hydration process, due to the SO3 consumption rate. These changes were expressed in the higher compressive strengths in comparison with the original reference clinker. [es

Model for cradle-to-gate life cycle assessment of clinker production

Energy Technology Data Exchange (ETDEWEB)

Michael Elias Boesch; Annette Koehler; Stefanie Hellweg [ETH Zurich, Zurich (Switzerland). Institute of Environmental Engineering

2009-10-01

A model for input- and technology-dependent cradle-to-gate life cycle assessments (LCA) was constructed to quantify emissions and resource consumption of various clinker production options. The model was compiled using data of more than 100 clinker production lines and complemented with literature data and best judgment from experts. It can be applied by the cement industry for the selection of alternative fuels and raw materials (AFR) and by authorities for decision-support regarding the permission of waste co-processing in cement kilns. In the field of sustainable construction, the model can be used to compare clinker production options. Two case studies are presented. First, co-processing of four different types of waste is analyzed at a modern precalciner kiln system. Second, clinker production is compared between five kiln systems. Results show that the use of waste (tires, prepared industrial waste, dried sewage sludge, blast furnace slag) led to reduced greenhouse gas emissions, decreased resource consumption, and mostly to reduced aggregated environmental impacts. Regarding the different kiln systems, the environmental impact generally increased with decreasing energy efficiency. 35 refs., 2 figs., 2 tabs.

Sustainable Blended Cements-Influences of Packing Density on Cement Paste Chemical Efficiency.

Science.gov (United States)

Knop, Yaniv; Peled, Alva

2018-04-18

This paper addresses the development of blended cements with reduced clinker amount by partial replacement of the clinker with more environmentally-friendly material (e.g., limestone powders). This development can lead to more sustainable cements with reduced greenhouse gas emission and energy consumption during their production. The reduced clicker content was based on improved particle packing density and surface area of the cement powder by using three different limestone particle diameters: smaller (7 µm, 3 µm) or larger (70 µm, 53 µm) than the clinker particles, or having a similar size (23 µm). The effects of the different limestone particle sizes on the chemical reactivity of the blended cement were studied by X-ray diffraction (XRD), thermogravimetry and differential thermogravimetry (TG/DTG), loss on ignition (LOI), isothermal calorimetry, and the water demand for reaching normal consistency. It was found that by blending the original cement with limestone, the hydration process and the reactivity of the limestone itself were increased by the increased surface area of the limestone particles. However, the carbonation reaction was decreased with the increased packing density of the blended cement with limestone, having various sizes.

Co-treatment of flotation waste, neutralization sludge, and arsenic-containing gypsum sludge from copper smelting: solidification/stabilization of arsenic and heavy metals with minimal cement clinker.

Science.gov (United States)

Liu, De-Gang; Min, Xiao-Bo; Ke, Yong; Chai, Li-Yuan; Liang, Yan-Jie; Li, Yuan-Cheng; Yao, Li-Wei; Wang, Zhong-Bing

2018-03-01

Flotation waste of copper slag (FWCS), neutralization sludge (NS), and arsenic-containing gypsum sludge (GS), both of which are difficult to dispose of, are major solid wastes produced by the copper smelting. This study focused on the co-treatment of FWCS, NS, and GS for solidification/stabilization of arsenic and heavy metals with minimal cement clinker. Firstly, the preparation parameters of binder composed of FWCS, NS, and cement clinker were optimized to be FWCS dosage of 40%, NS dosage of 10%, cement clinker dosage of 50%, mill time of 1.5 h, and water-to-binder ratio of 0.25. On these conditions, the unconfined compressive strength (UCS) of the binder reached 43.24 MPa after hydration of 28 days. Then, the binder was used to solidify/stabilize the As-containing GS. When the mass ratio of binder-to-GS was 5:5, the UCS of matrix can reach 11.06 MPa after hydration of 28 days, meeting the required UCS level of MU10 brick in China. Moreover, arsenic and other heavy metals in FWCS, NS, and GS were effectively solidified or stabilized. The heavy metal concentrations in leachate were much lower than those in the limits of China standard leaching test (CSLT). Therefore, the matrices were potential to be used as bricks in some constructions. XRD analysis shows that the main hydration products of the matrix were portlandite and calcium silicate hydrate. These hydration products may play a significant role in the stabilization/solidification of arsenic and heavy metals.

Trace elements based classification on clinkers. Application to Spanish clinkers

Directory of Open Access Journals (Sweden)

Tamás, F. D.

2001-12-01

Full Text Available The qualitative identification to determine the origin (i.e. manufacturing factory of Spanish clinkers is described. The classification of clinkers produced in different factories can be based on their trace element content. Approximately fifteen clinker sorts are analysed, collected from 11 Spanish cement factories to determine their Mg, Sr, Ba, Mn, Ti, Zr, Zn and V content. An expert system formulated by a binary decision tree is designed based on the collected data. The performance of the obtained classifier was measured by ten-fold cross validation. The results show that the proposed method is useful to identify an easy-to-use expert system that is able to determine the origin of the clinker based on its trace element content.

En el presente trabajo se describe el procedimiento de identificación cualitativa de clínkeres españoles con el objeto de determinar su origen (fábrica. Esa clasificación de los clínkeres se basa en el contenido de sus elementos traza. Se analizaron 15 clínkeres diferentes procedentes de 11 fábricas de cemento españolas, determinándose los contenidos en Mg, Sr, Ba, Mn, Ti, Zr, Zn y V. Se ha diseñado un sistema experto mediante un árbol de decisión binario basado en los datos recogidos. La clasificación obtenida fue examinada mediante la validación cruzada de 10 valores. Los resultados obtenidos muestran que el modelo propuesto es válido para identificar, de manera fácil, un sistema experto capaz de determinar el origen de un clínker basándose en el contenido de sus elementos traza.

Analytical study of getting clinker from metallurgical wastes

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Володимир Петрович Кравченко

2016-07-01

Full Text Available The opportunities to get clinker (cement on the basis of 2-component mixtures of raw materials: waste slag + limestone (less than 10mm fraction unsuitable for sinter production and being a technological waste of preparing raw materials for steel production have been investigated. Chemical compositions of waste slag and limestone wastes were investigated in the central laboratory at the Illych plant. The waste slag was got at the «Ilyich» plant while waste limestone - less than 10 mm fraction - was got in the dumps of the mine group in Komsomolsk. Taking into account chemical composition fluctuations of the waste dump slags and limestone within a few percent, the optimal ratio of raw materials is 55-65% limestone waste, while it is 35-45% waste slag. The clinker quality is evaluated by its hydraulic module, which is equal to: m = 2,37 and is determined on the basis of the chemical composition of the 2-component raw material mixture. For this method of clinker production, the value of the hydraulic module is rather high; and the possibility of obtaining high-quality clinker of metallurgical wastes has been confirmed. The offered method for producing clinker makes it possible to utilize metallurgical wastes and to get substantial ecological and economic benefits

Dynamic Analysis of the Temperature and the Concentration Profiles of an Industrial Rotary Kiln Used in Clinker Production

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DIULIA C.Q. RODRIGUES

Full Text Available ABSTRACT Cement is one of the most used building materials in the world. The process of cement production involves numerous and complex reactions that occur under different temperatures. Thus, there is great interest in the optimization of cement manufacturing. Clinker production is one of the main steps of cement production and it occurs inside the kiln. In this paper, the dry process of clinker production is analysed in a rotary kiln that operates in counter flow. The main phenomena involved in clinker production is as follows: free residual water evaporation of raw material, decomposition of magnesium carbonate, decarbonation, formation of C3A and C4AF, formation of dicalcium silicate, and formation of tricalcium silicate. The main objective of this study was to propose a mathematical model that realistically describes the temperature profile and the concentration of clinker components in a real rotary kiln. In addition, the influence of different speeds of inlet gas and solids in the system was analysed. The mathematical model is composed of partial differential equations. The model was implemented in Mathcad (available at CCA/UFES and solved using industrial input data. The proposal model is satisfactory to describe the temperature and concentration profiles of a real rotary kiln.

Dynamic Analysis of the Temperature and the Concentration Profiles of an Industrial Rotary Kiln Used in Clinker Production.

Science.gov (United States)

Rodrigues, Diulia C Q; Soares, Atílio P; Costa, Esly F; Costa, Andréa O S

2017-01-01

Cement is one of the most used building materials in the world. The process of cement production involves numerous and complex reactions that occur under different temperatures. Thus, there is great interest in the optimization of cement manufacturing. Clinker production is one of the main steps of cement production and it occurs inside the kiln. In this paper, the dry process of clinker production is analysed in a rotary kiln that operates in counter flow. The main phenomena involved in clinker production is as follows: free residual water evaporation of raw material, decomposition of magnesium carbonate, decarbonation, formation of C3A and C4AF, formation of dicalcium silicate, and formation of tricalcium silicate. The main objective of this study was to propose a mathematical model that realistically describes the temperature profile and the concentration of clinker components in a real rotary kiln. In addition, the influence of different speeds of inlet gas and solids in the system was analysed. The mathematical model is composed of partial differential equations. The model was implemented in Mathcad (available at CCA/UFES) and solved using industrial input data. The proposal model is satisfactory to describe the temperature and concentration profiles of a real rotary kiln.

Recycling of spent catalyst and waste sludge from industry to substitute raw materials in the preparation of Portland cement clinker

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Kae-Long Lin

2017-09-01

Full Text Available This study investigated the feasibility of using waste limestone sludge, waste stone sludge, iron oxide sludge, and spent catalyst as raw materials in the production of eco-cement. The compressive strength development of the Eco Cement-A (ECO-A paste was similar to that of ordinary Portland cement (OPC pastes. The compressive strength development of the ECO-B paste was higher than that of OPC pastes. In addition, the C2S (Ca2SiO4, C2S and C3S (Ca3SiO5 minerals in the eco-cement paste were continuously utilized to hydrate the Ca(OH2 and calcium silicate hydrates gel (Ca6Si3O12·H2O, C–S–H throughout the curing time. When ECO-C clinker contained 8% spent catalyst, the C3S mineral content decreased and C3A (3 CaO·Al2O3 content increased, thereby causing the structure to weaken and compressive strength to decrease. The results showed that the developed eco-cement with 4% spent catalyst possessed compressive strength properties similar to those of OPC pastes.

Utilization of flotation wastes of copper slag as raw material in cement production

International Nuclear Information System (INIS)

Alp, I.; Deveci, H.; Suenguen, H.

2008-01-01

Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe 2 O 3 mainly in the form of fayalite (Fe 2 SiO 4 ) and magnetite (Fe 3 O 4 ). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials

Utilization of flotation wastes of copper slag as raw material in cement production.

Science.gov (United States)

Alp, I; Deveci, H; Süngün, H

2008-11-30

Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

Effect of ZnO, ZrO2 and B2O3 on clinkerization process. Part I. Clinkerization reactions and clinker composition

Directory of Open Access Journals (Sweden)

Palacios, M.

2008-12-01

Full Text Available The use of clay-based product waste as an alternative prime material in Portland cement raw mixes raises the ZnO, ZrO2 and B2O3 content in the clinker. These compounds are found in the enamelled surface of the tile added to the raw mix. The present study explores the effect of adding 0.5 and 2% ZnO, ZrO2 and B2O3 to the raw mix, separately and jointly, on clinkerization and the distribution and morphology of the mineral phases in the clinker. The findings showed that while ZnO and ZrO2 are fixed in the clinker, B2O3 is partially volatized. Zinc oxide acted as a flux, while neither ZrO2 nor B2O3 increased the molten phase. The addition of the oxides to the raw mix changed the content of the main mineral phases in the clinker. Zinc oxide lowered the C3S and C3A contents, ZrO2 reduced the ferritic phase and B2O3 stabilized C2S. New mineral phases, namely 3CaO·ZnO·2Al2O3 and CaZrO3, were identified in the clinkers obtained when 2% ZnO and ZrO2 were added to the raw mix.El empleo de residuos cerámicos como materia prima alternativa en la fabricación del crudo de cemento Portland, aumenta el contenido de ZnO, ZrO2 y B2O3 en el clinker. Estos elementos se encuentran en la capa esmaltada de los residuos cerámicos incorporados al crudo. Por ello el presente trabajo de investigación aborda el estudio del efecto que tiene la adición en el crudo de contenidos del 0,5 y 2% de ZnO, ZrO2 y B2O3 de manera individual y conjunta en los procesos de clinkerización, en la distribución y morfología de las fases mineralógicas del clinker.Los resultados obtenidos han demostrado que el ZnO y ZrO2 permanecen fijados en el clinker, sin embargo el B2O3 se volatiliza parcialmente. El ZnO actúa como fundente, mientras que el ZrO2 y el B2O3 no aumentan el contenido de fase fundida. La adición de estos óxidos al crudo modifica el contenido de las principales fases mineralógicas del clinker. El ZnO disminuye los contenidos de C3S y C3A, el ZrO2 disminuye

Radioactive waste solidification material

International Nuclear Information System (INIS)

Nishihara, Yukio; Wakuta, Kuniharu; Ishizaki, Kanjiro; Koyanagi, Naoaki; Sakamoto, Hiroyuki; Uchida, Ikuo.

1992-01-01

The present invention concerns a radioactive waste solidification material containing vermiculite cement used for a vacuum packing type waste processing device, which contains no residue of calcium hydroxide in cement solidification products. No residue of calcium hydroxide means, for example, that peak of Ca(OH) 2 is not recognized in an X ray diffraction device. With such procedures, since calcium sulfoaluminate clinker and Portland cement themselves exhibit water hardening property, and slugs exhibit hydration activity from the early stage, the cement exhibits quick-hardening property, has great extension of long term strength, further, has no shrinking property, less dry- shrinkage, excellent durability, less causing damages such as cracks and peeling as processing products of radioactive wastes, enabling to attain highly safe solidification product. (T.M.)

Advances in alternative cementitious binders

International Nuclear Information System (INIS)

Juenger, M.C.G.; Winnefeld, F.; Provis, J.L.; Ideker, J.H.

2011-01-01

There is a burgeoning interest in the development, characterization, and implementation of alternatives to Portland cement as a binder in concrete. The construction materials industry is under increasing pressure to reduce the energy used in production of Portland cement clinker and the associated greenhouse gas emissions. Further, Portland cement is not the ideal binder for all construction applications, as it suffers from durability problems in particularly aggressive environments. Several alternative binders have been available for almost as long as Portland cement, yet have not been extensively used, and new ones are being developed. In this paper, four promising binders available as alternatives to Portland cement are discussed, namely calcium aluminate cement, calcium sulfoaluminate cement, alkali-activated binders, and supersulfated cements. The history of the binders, their compositions and reaction mechanisms, benefits and drawbacks, unanswered questions, and primary challenges are described.

Evaluation of kaolinite clays of Moa for the production of cement based clinker-calcined clay-limestone (LC3

Directory of Open Access Journals (Sweden)

Roger S. Almenares-Reyes

2016-12-01

Full Text Available Clay materials from two outcrops of the Moa region were analyzed to determine their potential use as supplementary cementitious material in the production of ternary cements based on limestone-calcined clay. The clays were characterized by atomic absorption spectroscopy (EAA, X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR and thermogravimetric analysis (ATG. These methods revealed high aluminum in clays, moderate kaolinite content, a disordered structure and the presence of impurities. The solubility of aluminum and silicon in alkali and the compressive strength of LC3 systems is proportional to their content in clay, being higher for the one with higher kaolinite content and greater structural disorder (outcrop D1, although the clay of both outcrops may constitute supplementary cementitious materials in the production of ternary cements based clinker-calcined clay-limestone. The suitable thermal activation range for both clays is between 650 ° C and 850 ° C.

Clinker mineral hydration at reduced relative humidities

DEFF Research Database (Denmark)

Jensen, Ole Mejlhede; Hansen, Per Freiesleben; Lachowski, Eric E.

1999-01-01

and experimental data are presented showing that C(3)A can hydrate at lower humidities than either C3S or C2S. It is suggested that the initiation of hydration during exposure to water vapour is nucleation controlled. When C(3)A hydrates at low humidity, the characteristic hydration product is C(3)AH(6......Vapour phase hydration of purl cement clinker minerals at reduced relative humidities is described. This is relevant to modern high performance concrete that may self-desiccate during hydration and is also relevant to the quality of the cement during storage. Both the oretical considerations...

Prediction of potential compressive strength of Portland clinker from its mineralogy

DEFF Research Database (Denmark)

Svinning, K.; Høskuldsson, Agnar; Justnes, H.

2010-01-01

Based on a statistical model first applied for prediction of compressive strength up to 28 d from the microstructure of Portland cement, potential compressive strength of clinker has been predicted from its mineralogy. The prediction model was evaluated by partial least squares regression...

Potential use of pyrite cinders as raw material in cement production: results of industrial scale trial operations.

Science.gov (United States)

Alp, I; Deveci, H; Yazici, E Y; Türk, T; Süngün, Y H

2009-07-15

Pyrite cinders, which are the waste products of sulphuric acid manufacturing plants, contain hazardous heavy metals with potential environmental risks for disposal. In this study, the potential use of pyrite cinders (PyCs) as iron source in the production of Portland cement clinker was demonstrated at the industrial scale. The chemical and mineralogical analyses of the PyC sample used in this study have revealed that it is essentially a suitable raw material for use as iron source since it contains >87% Fe(2)O(3) mainly in the form of hematite (Fe(2)O(3)) and magnetite (Fe(3)O(4)). The samples of the clinkers produced from PyC in the industrial scale trial operation of 6 months were tested for the conformity of their chemical composition and the physico-mechanical performance of the resultant cement products. The data were compared with the clinker products of the iron ore, which is used as the raw material for the production Portland cement clinker in the plant. The chemical compositions of all the clinker products of PyC appeared to conform to those of the iron ore clinker, and hence, a Portland cement clinker. The mechanical performance of the mortars prepared from the PyC clinker was found to be consistent with those of the industrial cements e.g. CEM I type cements. It can be inferred from the leachability tests (TCLP and SPLP) that PyC could be a potential source of heavy metal pollution while the mortar samples obtained from the PyC clinkers present no environmental problems. These findings suggest that the waste pyrite cinders can be readily used as iron source for the production of Portland cement. The availability of PyC in large quantities at low cost provides further significant benefits for the management/environmental practices of these wastes and for the reduction of mining and processing costs of cement raw materials.

Influence of clinker grinding-aids on the intrinsic characteristics of cements and on the behaviour of mortars

Directory of Open Access Journals (Sweden)

Fernández Luco, L.

2003-12-01

Full Text Available In the production of portland cement, grinding aids are used to improve the grinding stage and reduce the energy required to achieve the required fineness. These additives remain in the final product and they might influence the characteristics and properties of the cement, and thus, mortar and concrete. This paper presents an evaluation of two grinding-aid additives used in the production of portland cement ground in a ball mill at a laboratory stage, with suitable proportions of portland cement clinker and gypsum. A control cement mix was also produced without using any admixture and the results are shown on a comparative basis. Conclusions indicate that grinding-aids additives have some influence on the characteristics of portland cement produced, increasing their specific surface and modifying microstructure and its packing ability. Mortars and concretes made with cements ground with the addition of gringing-aids exhibit higher strength at any age and a reduced water demand. Special attention should be taken to consider any interaction with water-reducing admixture in concretes and mortars.

En la fabricación de cemento portland es una práctica creciente la utilización de aditivos para optimizar el proceso de molienda; éstos quedan incorporados en el producto final y pueden influir sobre las características y propiedades del cemento, morteros y hormigones. En este trabajo se presenta la evaluación de dos aditivos comerciales en la molienda conjunta de clínker de cemento portland y yeso comercial, tratados en un molino a bolas a escala de laboratorio, en forma comparativa con un cemento sin aditivo producido en forma equivalente. Las conclusiones indican que los aditivos de molienda tienen influencia en las características del cemento resultante, incrementando su superficie y modificando su microestructura y estado de agregación; los morteros mejoran sus prestaciones mecánicas a todas las edades y se reduce la demanda de agua

Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

Directory of Open Access Journals (Sweden)

Yufei Yang

2013-01-01

Full Text Available To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O were mixed with cement production raw materials and calcined to produce cement clinker. Then, clinker was mixed water to prepare cement paste. EPMA results showed that As was generally distributed throughout the cement paste. As content in calcium silicate hydrates gel (C-S-H was in low level, but higher than that in other cement mineral phases. This means that most of As is expected to form some compounds that disperse on the surfaces of cement mineral phases. Linear combination fitting (LCF of the X-ray absorption near edge structure spectra revealed that As in the cement paste was predominantly As(V and mainly existed as Mg3(AsO42, Ca3(AsO42, and Na2HAsO4.

Clinker mineral hydration at reduced relative humidities

DEFF Research Database (Denmark)

Jensen, Ole Mejlhede

1998-01-01

This report deals with gas phase hydration of pure cement clinker minerals at reduced relative humidities. This is an important subject in relation to modern high performance concrete which may self-desiccate during hydration. In addition the subject has relevance to storage stability where...... prehydration may occur. In the report both theoretical considerations and experimental data are presented. It is suggested that the initiation of hydration during water vapour exposure is nucleation controlled....

Effects of limestone petrography and calcite microstructure on OPC clinker raw meals burnability

Science.gov (United States)

Galimberti, Matteo; Marinoni, Nicoletta; Della Porta, Giovanna; Marchi, Maurizio; Dapiaggi, Monica

2017-10-01

Limestone represents the main raw material for ordinary Portland cement clinker production. In this study eight natural limestones from different geological environments were chosen to prepare raw meals for clinker manufacturing, aiming to define a parameter controlling the burnability. First, limestones were characterized by X-Ray Fluorescence, X-Ray Powder Diffraction and Optical Microscopy to assess their suitability for clinker production and their petrographic features. The average domains size and the microstrain of calcite were also determined by X-Ray Powder Diffraction line profile analysis. Then, each limestone was admixed with clay minerals to achieve the adequate chemical composition for clinker production. Raw meals were thermally threated at seven different temperatures, from 1000 to 1450 °C, to evaluate their behaviour on heating by ex situ X-Ray Powder Diffraction and to observe the final clinker morphology by Scanning Electron Microscopy. Results indicate the calcite microstrain is a reliable parameter to predict the burnability of the raw meals, in terms of calcium silicates growth and lime consumption. In particular, mixtures prepared starting from high-strained calcite exhibit a better burnability. Later, when the melt appears this correlation vanishes; however differences in the early burnability still reflect on the final clinker composition and texture.

Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

OpenAIRE

Sobolev, Konstantin

2003-01-01

The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecologi...

Study of Zn-Pb ore tailings and their potential in cement technology

Science.gov (United States)

Nouairi, J.; Hajjaji, W.; Costa, C. S.; Senff, L.; Patinha, C.; Ferreira da Silva, E.; Labrincha, J. A.; Rocha, F.; Medhioub, M.

2018-03-01

This paper describes the synthesis of sulfobelite clinkers incorporating mining rejects. The targeted Zn-Pb tailing wastes generated in the diapiric zone (NW Tunisia) were tested in clinker/cement compositions to ensure the inertization of existing hazardous heavy metals. Mineralogical composition of the two selected samples revealed calcite, dolomite, quartz, kaolinite, galena, pyrite and gypsum as crystalline phases. Vertical distributions of dominant heavy metals (Pb, Zn and Cu) in soil profiles show enrichment in the surface layers and decrease towards the depth. In sintered clinkers powders, the presence of the targeted crystalline phases (trialuminate sulphate (C4A3Š), belite (C2S), and ferrite (C4AF)) are in the predicted desirable amounts. Heat flow generated during the hydration of different cement pastes showed a slower reaction for clinkers with higher amounts of C4A3Š or constituted by coarser particles. After 28 days curing, the best mechanical resistance (24.34 MPa under compression) was obtained for the clinker calcined at 1350 °C and showing a suitable particle size distribution. Concerning heavy metals, immobilisation of 75-85% of Pb, Zn and Cu was assessed in the mortars formulated with the produced clinker/cement, posing no hazardous risks to the environment.

Achievement of 900kgf/cm[sup 2] super workable high strength concrete with belite portland cement. (elevator building of cement silo in Chichibu cement). Part 1. ; Development of cement for super workable high strength concrete. Ko belite kei cement de 900kgf/cm[sup 2] wo tassei (Chichibu cement cement sairo no elevaor to). 1. ; Koryudo kokyodo concrete yo no cement no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Tanaka, M.; Fukaya, Y.; Nawa, T. (Chichibu Cement Co. Ltd., Tokyo (Japan))

1993-08-01

This paper describes the features of high belite Portland cement which can make the super workable high strength concrete, and the properties of concrete using this. The super workable concrete is required an excellent segregation resistance property as well as high flow property. Since the high belite Portland cement contains a small amount of C[sub 3]S in the clinker, the amounts of C[sub 3]A and C[sub 4]AF can be reduced without hindering the calcination of clinker. Additionally, since it contains a large amount of C[sub 2]S with low heat of hydration, an increase in the temperature of members can be suppressed. 'Chichibu High Flow Cement' having characteristics of this high belite Portland cement was developed for the super workable high strength concrete. The concrete using the High Flow Cement exhibited the maximum flow value of 70cm. It also exhibited the strength of 1,075 kgf/cm[sup 2] at the age of 91 days, and 1,100 kgf/cm[sup 2] at the age of 14 days under insulating. 4 refs., 8 figs., 2 tabs.

New waste based clinkers: Belite and lime formulations

International Nuclear Information System (INIS)

Raupp-Pereira, Fabiano; Ball, Richard James; Rocha, Joao; Labrincha, Joao A.; Allen, Geoffrey C.

2008-01-01

This work describes the formulation of new belite-based (CR2) and lime-based (CR3) cementitious materials derived from industrial wastes, such as sludges (generated in the Al-anodising and surface coating industrial processes, potable water filtration/cleaning operations and in marble sawing processes) and foundry sand. Powder mixtures were prepared and fired at different temperatures. For comparison, similar formulations were prepared with pre-treated and commercially available natural raw materials and processed in similar conditions. The thermal process was followed by differential scanning calorimetry (DSC) and high-temperature powder X-ray diffraction (HT-XRD) studies. The CR2 clinker was found to contain belite as the main cementitious phase, the main polymorph being identified by NMR. The CR3 clinker contained common cementitious phases, such as C 3 A and C 3 S, but free lime and calcium aluminium oxide sulphates were also identified by high temperature XRD and NMR. Then the corresponding cement was prepared and the evolution of the mechanical strength with time was evaluated. The lime-based cement obtained from wastes shows a stronger hardening character than the standard material, which tends to show dusting phenomena due to the presence of a reasonable amount of free lime (as the result of its expansive reaction with ambient moisture). Some fluxing impurities (e.g. alkalis) present in the waste materials improve the overall reactivity of the mixture and induces the combination of the lime in CR3. Raman, XPS and FIB techniques were used to fully characterise the aged cements

Preparing hydraulic cement from oil-shale residue

Energy Technology Data Exchange (ETDEWEB)

1921-08-28

A process for preparation of hydraulic cement from oil-shale residue is characterized in that, as flux is used, rich-in-lime poor-in-sulfur portland-cement clinker, by which the usual gypsum addition, is avoided.

Case study: evaluation of clinker griding systems using radioactive tracers

International Nuclear Information System (INIS)

Sebastian, C.; Maghella, G.; Mamani, E.

2000-12-01

This work was carried out in a clinker grinding system, during operation. A small amount of La 2 O 3 was irradiated to produce the gamma emitter radioisotope Lanthanum-140. The radioactive dust of La 2 O 3 was agglomerated with rapid setting cement to obtain a radiotracer with mechanical properties similar to the ones of the clinker. The time of passage of the mill feed material, the retention time distribution in the grinding system and a radiotracer balance in the system, allow us to find the milling hold up and the efficiency of the milling system with recirculation of gross particles into the mill. The fine particles, (dust) obtained as a find product are taken into account to verify the efficiency of the system

Characterization and quantitative determination of calcium aluminate clinker phases through reflected light microscopy

International Nuclear Information System (INIS)

Marciano Junior, E.; Cunha Munhoz, F.A. da; Splettstoser Junior, J.; Placido, W.F.

1989-01-01

The identification and quantitative determination of phases in calcium aluminate clinker is of great importance to the producer, as it enables a better understanding of the cement and concrete properties, specially those concerning setting time and compressive strenght. Polished sections of three electrofused clinkers, one experimental and two industrial, were used to select the most suitable etchings in order to identify by microscopy the main phases (Ca, CA 2 , C 2 AS, C 12 A 7 , α-Al 2 O 3 ). Quantitative phases determinations by reflected light microscopy showed good results when compared to X-ray diffractometry measurements [pt

Utilization of municipal sewage sludge as additives for the production of eco-cement

International Nuclear Information System (INIS)

Lin, Yiming; Zhou, Shaoqi; Li, Fuzhen; Lin, Yixiao

2012-01-01

Highlights: ► The results of X-ray diffraction (XRD) pattern and scanning electron micrograph (SEM) indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. ► Though the C 2 S phase formation increased with the increase of sewage sludge contents. ► All the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge contents in raw meal increased. ► All the eco-cement pastes had lower early flexural strengths and it increased with the increase of sewage sludge contents increased, while the compressive strengths decreased slightly. ► However, it had no significant effect on all the strengths at later ages. - Abstract: The effects of using dried sewage sludge as additive on cement property in the process of clinker burning were investigated in this paper. The eco-cement samples were prepared by adding 0.50–15.0% of dried sewage sludge to unit raw meal, and then the mixtures were burned at 1450 °C for 2 h. The results indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. Although the C 2 S phase formation increased with the increase of sewage sludge content, it was also found that the microstructure of the mixture containing 15.0% sewage sludge in raw meal was significantly different and that a larger amount of pores were distributed in the clinker. Moreover, all the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge content in the raw meal increased. All the eco-cement pastes had lower early flexural strengths, which increased as the sewage sludge content increased, while the compressive strengths decreased slightly. However, this had no significant effect on all the strengths at later stages. Furthermore, the leaching concentrations of all the types of eco-cement

Formulation of portland composite cement using waste glass as a supplementary cementitious material

Science.gov (United States)

Manullang, Ria Julyana; Samadhi, Tjokorde Walmiki; Purbasari, Aprilina

2017-09-01

Utilization of waste glass in cement is an attractive options because of its pozzolanic behaviour and the market of glass-composite cement is potentially available. The objective of this research is to evaluate the formulation of waste glass as supplementary cementitious material (SCM) by an extreme vertices mixture experiment, in which clinker, waste glass and gypsum proportions are chosen as experimental variables. The composite cements were synthesized by mixing all of powder materials in jar mill. The compressive strength of the composite cement mortars after being cured for 28 days ranges between 229 to 268 kg/cm2. Composite cement mortars exhibit lower compressive strength than ordinary Portland cement (OPC) mortars but is still capable of meeting the SNI 15-7064-2004 standards. The highest compressive strength is obtained by shifting the cement blend composition to the direction of increasing clinker and gypsum proportions as well as reducing glass proportion. The lower compressive strength of composite cement is caused by expansion due to ettringite and ASR gel. Based on the experimental result, the composite cement containing 80% clinker, 15% glass and 5% gypsum has the highest compressive strength. As such, the preliminary technical feasibility of reuse of waste glass as SCM has been confirmed.

Identifying improvement potentials in cement production with life cycle assessment.

Science.gov (United States)

Boesch, Michael Elias; Hellweg, Stefanie

2010-12-01

Cement production is an environmentally relevant process responsible for 5% of total anthropogenic carbon dioxide emissions and 7% of industrial fuel use. In this study, life cycle assessment is used to evaluate improvement potentials in the cement production process in Europe and the USA. With a current fuel substitution rate of 18% in Europe and 11% in the USA, both regions have a substantial potential to reduce greenhouse gas emissions and save virgin resources by further increasing the coprocessing of waste fuels. Upgrading production technology would be particularly effective in the USA where many kiln systems with very low energy efficiency are still in operation. Using best available technology and a thermal substitution rate of 50% for fuels, greenhouse gas emissions could be reduced by 9% for Europe and 18% for the USA per tonne of cement. Since clinker production is the dominant pollution producing step in cement production, the substitution of clinker with mineral components such as ground granulated blast furnace slag or fly ash is an efficient measure to reduce the environmental impact. Blended cements exhibit substantially lower environmental footprints than Portland cement, even if the substitutes feature lower grindability and require additional drying and large transport distances. The highest savings in CO(2) emissions and resource consumption are achieved with a combination of measures in clinker production and cement blending.

Leaching of heavy metals from cementitious composites made of new ternary cements

Science.gov (United States)

Kuterasińska-Warwas, Justyna; Król, Anna

2017-10-01

The paper presents a comparison of research methods concerning the leaching of harmful substances (selected heavy metal cations ie. Pb, Cu, Zn and Cr) and their degree of immobilization in cement matrices. The new types of ternary cements were used in the study, where a large proportion of cement clinker was replaced by other non-clinker components - industrial wastes, ie. siliceous fly ash from power industry and granulated blast furnace slag from the iron and steel industry. In studied cementitious binders also ground limestone was used, which is a widely available raw material. The aim of research is determining the suitability of new cements for neutralizing harmful substances in the obtained matrices. The application of two research methods in accordance with EN 12457-4 and NEN 7275 intends to reflection of changing environmental conditions whom composite materials may actually undergo during their exploitation or storing on landfills. The results show that cements with high addition of non-clinker components are suitable for stabilization of toxic substances and the obtained cement matrices retain a high degree of immobilization of heavy metals at the level of 99%.

Front line of cement technolgy and control. Part 5. ; Baking process and chemical reactions. Cement saisentan sono gijutsu to kanri 5. ; Shosei katei to kagaku hanno

Energy Technology Data Exchange (ETDEWEB)

Hirai, M. (Ube Industries, Ltd., Yamaguchi (Japan))

1990-06-01

The baking process in cement production means the process that the raw materials which were mixed and pulverized in the raw material preparation process are charged into a reaction furnace which is called kiln, and clinders (intermediate product of cement) are generated. It is the process which affects quality as well as production cost of cement more significantly than anything else. In this article, an outline of the above baking facilities, how the raw materials change and clinkers are generated therein, and how they are controlled are introduced. Clinkers are composed of such products as alite, belite, aluminate and ferrite, etc. which were generated after decomposition reactions of such raw materials as lime stone, clay, silica rock and iron oxide in the above kiln. The essential ponts of the process control which makes the generation reactions of clinker compounds efficiently are such two points as well balanced raw materials to be charged into the baking facilities and stable operation of such facilities. The quality of cement which is required as finished goods is achieved by the quality control at each intermediate process and the quality tests of cement. 5 refs., 10 figs., 2 tabs.

Reducing CO2-Emission by using Eco-Cements

Science.gov (United States)

Voit, K.; Bergmeister, K.; Janotka, I.

2012-04-01

CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

High belite cement from alternative raw materials

Directory of Open Access Journals (Sweden)

Ghorab, H. Y.

2014-05-01

Full Text Available Three high belite laboratory clinkers were prepared from traditional and alternative raw materials. Reference clinker was obtained from 77% limestone, 11% sandy clays, 11% fatty clays and 1% iron scales. The fatty clays were replaced by red brick powder in the raw meal of the second clinker and were lowered to 2% with the replacement of 10% of the limestone by egg shells in the third clinker. The SEM examination revealed clear presence of crossed striae and twinning in the rounded belite grains of the reference clinker caused by the transformation of the α´-belite to the β polymorph. Striae were weaker in the second and third clinkers indicating a probable stabilization of the α ‘-belite polymorph. Compressive strength of the respective cements were attained first after 28 days and the early strength did not improve with increasing fineness. Higher compressive strength values were found for the cement prepared from second clinker.Se han preparado tres clinkeres de laboratorio con altos contenidos en belita a partir de materias primas tradicionales y alternativas. El clinker de referencia se obtuvo a partir de una mezcla de caliza, arcillas arenosas y grasas y limaduras de hierro. Las arcillas grasas fueron sustituidas por polvo de ladrillo rojo en la preparación del segundo clinker, y en el tercero el contenido de arcilla grasa fue de solo un 2% y parte de la caliza fue sustituida por cascara de huevo. El estudio realizado por SEM muestra superficies estriadas alrededor de los granos de belita que indican una transformación del polimorfo α´ a la forma β-C₂S, durante el enfriamiento. Esas estrías son menos marcadas en el segundo y tercer clinker, indicando, una estabilización del polimorfo α´-C₂S. Los valores de resistencias a compresión de los correspondientes cementos, a 28 días de curado, no se ven incrementados por la finura de dichos cementos. Las mayores resistencias se obtuvieron en el cemento preparado a partir del cl

Environmental and energy assessment of the use of Andesite in cement

Directory of Open Access Journals (Sweden)

Hamidi Moussa

2018-01-01

Full Text Available The present study is a contribution to the research of new sources of supply of additions and raw materials in order to valorize local materials in the manufacture of cement. It consists in checking the environmental validity of the industrial use of andesite by evaluating the energy consumption of manufacturing andesitic cement. This evaluation was made on CEMI 52.5R type cement mortars whose basic constituent is clinker, with substitution rates of raw and calcined andesitic rock at 800 °C varying from 0-40%. and this through mechanical performance tests at several deadlines (2 days, 7 days, 28 days and 90 days. The results show that the analysis of the influence on the environment of this addition, in its raw state or calcined at 800 ° C, made it possible to say that globally the impact of andesite on the matrices seems positive to long term. The replacement of the cement by andesite systematically induces a reduction in the energy required to produce one ton of binder, due to the lower energy demand for grinding than that required for the thermal treatment of the clinker. Overall, the energy cost of andesite cement (in kWh per MPa compressive strength is lower than that of ordinary cement for low rates of clinker replacement and obtaining cements with moderate strengths.

Using the low-temperature plasma in cement production

International Nuclear Information System (INIS)

Sazonova, N A; Skripnikova, N K

2015-01-01

The calculation of the raw-material mixtures and mineralogical composition of the cement clinkers which are synthezed on their base taking into account the disbalanced crystallization of the melting and glassing under conditions of the low-temperature plasma was performed. The difference of the actual values from the calculated ones is 0.69-3.73%. The composition which is characterized as the saturation coefficient 0,88; the silicate module - 3.34, the alumina module - 2.52 in melting of which the alite in amount 78.7%; 3CaO·SiO 2 - 4%; 3CaO·Al 2 O 3 - 9.8%; 12CaO·7Al 2 O 3 -2.9%; CaO free - 1% formed using the lime-stone from the quarry «Pereval» in the town of Slyudyanka and the clay from the deposit «Maximovski» in Irkutsk Region is considered as the optimal one. The structure of the melted clinker is represented as the metastable minerals of alite in the lamellar form with the dimensions up to (3-20)×(80-400) μm and the ratio of length to width 26.6-133. The elongated crystal form may stipulate the high cement activity based on the melted clinkers, which is 82.7-84.2 MPa. Valid- ing the revealed high activity of the viscous substance was confirmed by the results of the scanning electronic microscopy, X-ray phase analysis, with using of which the quantitative and qualitative analyses of the clinker minerals having the deformed crystalic lattice; were performed the morphology of the minerals in the clinker and cement stone, received on its ground, was studied. (paper)

The hydration of slag, part 2: reaction models for blended cement

NARCIS (Netherlands)

Chen, Wei; Brouwers, H.J.H.

2007-01-01

The hydration of slag-blended cement is studied by considering the interaction between the hydrations of slag and Portland cement clinker. Three reaction models for the slag-blended cement are developed based on stoichiometric calculations. These models correlate the compositions of the unhydrated

Cement manufacture and the environment - Part I: Chemistry and technology

Science.gov (United States)

Van Oss, H. G.; Padovani, A.C.

2002-01-01

Hydraulic (chiefly portland) cement is the binding agent in concrete and mortar and thus a key component of a country's construction sector. Concrete is arguably the most abundant of all manufactured solid materials. Portland cement is made primarily from finely ground clinker, which itself is composed dominantly of hydraulically active calcium silicate minerals formed through high-temperature burning of limestone and other materials in a kiln. This process requires approximately 1.7 tons of raw materials perton of clinker produced and yields about 1 ton of carbon dioxide (CO2) emissions, of which calcination of limestone and the combustion of fuels each contribute about half. The overall level of CO2 output makes the cement industry one of the top two manufacturing industry sources of greenhouse gases; however, in many countries, the cement industry's contribution is a small fraction of that from fossil fuel combustion by power plants and motor vehicles. The nature of clinker and the enormous heat requirements of its manufacture allow the cement industry to consume a wide variety of waste raw materials and fuels, thus providing the opportunity to apply key concepts of industrial ecology, most notably the closing of loops through the use of by-products of other industries (industrial symbiosis). In this article, the chemistry and technology of cement manufacture are summarized. In a forthcoming companion article (part II), some of the environmental challenges and opportunities facing the cement industry are described. Because of the size and scope of the U.S. cement industry, the analysis relies primarily on data and practices from the United States.

Influence of lithium and boron ions on calcium sulfo-aluminate cement hydration: application for the conditioning of boron ion exchange resins

International Nuclear Information System (INIS)

Dhoury, Melanie

2015-01-01

In pressurized water reactors, a solution of boric acid, the pH of which is controlled by the addition of lithium hydroxide, is injected in the primary circuit. Boron acts as a neutron moderator and helps controlling the fission reactions. The primary coolant is purified by flowing through columns of ion exchange resins. These resins are periodically renewed and constitute a low-level radioactive waste. In addition to radionuclides, they mainly contain borate and lithium ions. They are currently encapsulated in an organic matrix before being stored in a near-surface repository. An evolution of the process is considered, involving the replacement of the organic matrix by a mineral one. In this PhD study, the potential of calcium sulfo-aluminate cements (CSAC) to solidify/stabilize borated resins in the presence of lithium is investigated. These binders have the advantage to form hydrates which can incorporate borate ions in their structure, and their hydration is less retarded than that of Portland cement.An analytical approach is adopted, based on a progressive increase in the complexity of the investigated systems. Hydration of ye-elimite-rich CSAC is thus successively investigated in the presence of (i) lithium salts, (ii) lithium hydroxide and sodium borate, and (iii) lithium hydroxide and borated ion exchange resins. The experimental investigation is supplemented by thermodynamic modelling using a database specially developed for the needs of the study. Lithium ions are shown to accelerate CSAC hydration by decreasing the duration of the period of low thermal activity. The postulated mechanism involves the precipitation of lithium-containing aluminum hydroxide. On the contrary, sodium borate retards CSAC hydration by increasing the duration of the period of low thermal activity. Ulexite, a poorly crystallized mineral containing sodium and borates, transiently precipitates at early age. As long as ulexite is present, dissolution of ye-elimite is strongly slowed

Effect of the cement type on compatibility with carboxylate super plasticisers

International Nuclear Information System (INIS)

Bundyra-Oracz, G.; Kurdowski, W.

2011-01-01

An empirical study was conducted to gain a fuller understanding of the interactions taking place in cement superplasticiser systems. To this end, two clinkers of clinkers of known chemical and phase composition were prepared in this study to gain insight into such interactions. One contained no tricalcium aluminate (C1), while the other had a 9% C 3 A content (C2). These clinkers were ground to approximately 340 m 2 /kg and blended with gypsum only or gypsum and Klein compound (3CaOx3Al 2 O 3 xCaSO 4 ) (1, 2). Sufficient compound was added to C1 to ensure the formation of about the same amount of ettringite after 0.5 and 1 h of hydration as found in cement C2 + gypsum. The admixture used was a carboxylate superplasticiser. Rheology measurements showed that while paste yield stress was correlated to ettringite formation, no such simple relationship was observed for plastic viscosity. Plastic viscosity depended on the total hydrates formed, i.e., not only as ettringite but also as C-S-H gel. The findings revealed that in clinkers with very low sulfate and potassium contents, the rheology of carboxylate-containing cement paste is primarily controlled by ettringite formation. (Author) 15 refs.

Effect of borate concentration on solidification of radioactive wastes by different cements

International Nuclear Information System (INIS)

Sun Qina; Li Junfeng; Wang Jianlong

2011-01-01

Highlights: → The effect of borate on cementation of radioactive borate evaporator concentrates by sulfoaluminate cement (SAC) and Portland cement (PC) was compared. → The X-ray diffraction (XRD) revealed that borate did not interfere with the formation of main hydration products of SAC and PC. → Borate, in the form of B(OH) 4- , incorporated in ettringite as solid solution phase. - Abstract: To investigate the effect of borate on the cementation of radioactive evaporator concentrates, and to provide more data for solidification formula optimization, the simulated borate evaporator concentrates with different borate concentrations (as B) and Na/B ratio (molar ratio) were solidified by sulfoaluminate cement (SAC) and Portland cement (PC), with addition of Ca(OH) 2 , zeolite and accelerator or water reducer. The hydration products of solidified matrices were characterized by X-ray diffraction (XRD). The experimental results showed that borate retarded the cement setting for both SAC and PC formulas, and the final setting time prolonged with decrease of Na/B ratio. Borate could enhance the fluidity of the cement mixture. The 28 d compressive strengths of the solidified matrices for both SAC and PC formulas decreased with increase of borate concentration. The XRD patterns suggested that, in the matrices maintained for 28 d, borate did not interfere with the formation of main hydration products of SAC and PC. Borate, in the form of B(OH) 4- , incorporated in ettringite (3CaO.Al 2 O 3 .3CaSO 4 .32H 2 O) as solid solution phase. The formula of SAC and PC developed in this study was effective for cementation of the simulated borate evaporator concentrates. However further optimization was required to reduce retarding effect of higher borate concentrations and to extend the practical feasibility for actual evaporator concentrates.

Modelling the effects of waste components on cement hydration

NARCIS (Netherlands)

van Eijk, R.J.; Brouwers, Jos

2000-01-01

Ordinary Portland Cement (OPC) is often used for the Solidification/Stabilization (S/S) of waste containing heavy metals and salts. These waste componenents will precipitate in the form of insoluble compounds onto unreacted cement clinker grains preventing further hydration. In this study the long

Radioactive waste-Portland cement systems: I, radionuclide distribution

International Nuclear Information System (INIS)

Jantzen, C.M.; Glasser, F.P.; Lachowski, E.E.

1984-01-01

Crystal chemical stabilization of radioactive wastes can be achieved during clinkering of, or with, ordinary portland cement. Waste loadings of 20 to 30 wt% are achieved by dilute solid solution of waste ions into cementitious host lattices. Higher waste loadings result in compatible noncementitious radiophases. The cementitious phases hydrate without loss of compressive strength. Crystallochemical relationships predict that the radionuclide partitioning in the anhydrous clinkered phases will be maintained in the hydration products. These cementitious hydroxylated radiophases would be in internal equilibrium under anticipated repository conditions. The radionuclide distributions observed are described in the context of established phase equilibria for commercial waste cement systems, but are applicable to transuranic, medium- and low-level wastes

Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

International Nuclear Information System (INIS)

Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H.; Ye, X.C.

2014-01-01

Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production

Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

Energy Technology Data Exchange (ETDEWEB)

Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H. [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China); Ye, X.C., E-mail: yexuchu@njtech.edu.cn [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China)

2014-08-15

Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

Constituent phases and mechanical properties of iron oxide-additioned phosphoaluminate cement

Directory of Open Access Journals (Sweden)

Yang, Shuai

2015-06-01

Full Text Available Iron oxide was added to phosphoaluminate clinker and its effects on cement constituents were determined using XRD, DSC, SEM-EDS and conduction calorimetry analysis. The variations in compressive strength were also studied. The results showed that in moderate amounts, iron oxide acts as a mineraliser during clinker sintering, furthering the conversion of CA1-Y(PY to LHss at a lower temperature than normally required for that reaction. The main constituents of iron oxide-rich phosphoaluminate clinker included LHss, CA1-Y(PY, CP1-Z(AZ and ferrite. The EDS findings showed that the composition of the ferrite phase was nonuniform. The conclusion drawn was that by modifying the dose of Fe2O3 , the composition of phosphoaluminate cement can be controlled to produce clinker and cement compliant with different mechanical strength requirements. The conduction calorimetry findings were consistent with those results.Este trabajo estudia, mediante DRX DSC, SEM-EDS y calorimetría de conducción, el efecto de la adición de óxido de hierro a un clinker de fosfoaluminato, así como las variaciones sufridas en su resistencia a compresión. Los resultados mostraron que en cantidades moderadas, el óxido de hierro actúa como mineralizador durante la sinterización del clinker, promoviendo la conversión de CA1-Y(PY a LHss a una temperatura más baja de la normalmente requerida. Los componentes principales del clínker de fosfoaluminato con óxido de hierrop son LHss, CA1-Y(PY, CP1-Z(AZ y fase ferritica. Los resultados de EDS mostraron que la composición de esta fase ferrítica no era uniforme. DE este estudio se ha podido concluir que variando la dosificación del Fe2O3 , se puede controlar la composición del fosfoaluminato para producir clinker y cemento compatibles con diferentes requisitos de resistencia mecánica. Los resultados de calorimetría de conducción fueron consistentes con los resultados.

Rietveld analysis, powder diffraction and cement

International Nuclear Information System (INIS)

Peterson, V.

2002-01-01

Full text: Phase quantification of cement is essential in its industrial use, however many methods are inaccurate and/or time consuming. Powder diffraction is one of the more accurate techniques used for quantitative phase analysis of cement. There has been an increase in the use of Rietveld refinement and powder diffraction for the analysis and phase quantification of cement and its components in recent years. The complex nature of cement components, existence of solid solutions, polymorphic variation of phases and overlapping phase peaks in diffraction patterns makes phase quantification of cements by powder diffraction difficult. The main phase in cement is alite, a solid solution of tricalcium silicate. Tricalcium silicate has been found to exist in seven modifications in three crystal systems, including triclinic, monoclinic, and rhombohedral structures. Hence, phase quantification of cements using Rietveld methods usually involves the simultaneous modelling of several tricalcium silicate structures to fit the complex alite phase. An industry ordinary Portland cement, industry and standard clinker, and a synthetic tricalcium silicate were characterised using neutron, laboratory x-ray and synchrotron powder diffraction. Diffraction patterns were analysed using full-profile Rietveld refinement. This enabled comparison of x-ray, neutron and synchrotron data for phase quantification of the cement and examination of the tricalcium silicate. Excellent Rietveld fits were achieved, however the results showed that the quantitative phase analysis results differed for some phases in the same clinker sample between various data sources. This presentation will give a short introduction about cement components including polymorphism, followed by the presentation of some problems in phase quantification of cements and the role of Rietveld refinement in solving these problems. Copyright (2002) Australian X-ray Analytical Association Inc

Baking of the multi-itemed clinker by the large kiln; Ogata kirun ni yoru tahinshu kurinka no shosei

Energy Technology Data Exchange (ETDEWEB)

Kihara, Yasuhiro [Ube Industies, Ltd., Yamaguchi (Japan)

1998-10-10

In the Ube cement plant, it had 5 DB kilns, and it became a base of the special cement manufacture. However, the productivity difference with the special cement manufacture by the large kiln recently spread, and in the DB cairn, it was judged with the limit. Therefore, the rationalization which put together DB kiln of 5 in NSP kiln of 1 was carried out, while the role of the special cement manufacture base was maintained. In this paper, the outline of variety switching technology in large and single kiln of 1 for the multi-itemed and multi-itemed clinker production is introduced in this. (NEDO)

Description of the structural evolution of a hydrating portland cement paste by SANS

International Nuclear Information System (INIS)

Haeussler, F.; Eichhorn, F.; Baumbach, H.

1994-01-01

On the spectrometer MURN at the pulsed reactor IBR-2 dry Portland cement, silica fume, and a hydrating Portland cement paste were studied by small-angle neutron scattering (SANS). By using the TOF-method a momentum transfer from 0.07 nm -1 to 7 nm -1 is detectable. Every component (dry cement powder, clinker minerals, hydrating cement pastes) shows a different scattering behaviour. In the measured Q-region the hardening cement paste does not show a Porod-like behaviour of SANS-curves. In contrast the Porod's potential law holds for dry powder samples of clinker minerals and silica fume. In experiments carried out to observe the hydration progress within the first 321 days the characteristics of the scattering curves (potential behaviour, the radius of gyration, and the macroscopic scattering cross section at Q = 0 nm -1 were measured. Some evolution of the inner structure of the hardened cement paste was noted. (orig.)

Heat recovery from a cement plant with a Marnoch Heat Engine

International Nuclear Information System (INIS)

Saneipoor, P.; Naterer, G.F.; Dincer, I.

2011-01-01

This paper examines the performance of a new Marnoch Heat Engine (MHE) that recovers waste heat from within a typical cement plant. Two MHE units with compressed air as the working fluid are installed to recover the waste heat. The first unit on the main stack has four pairs of shell and tube heat exchangers. The second heat recovery unit is installed on a clinker quenching system. This unit operates with three pairs of shell and tube heat exchangers. The recovered heat is converted to electricity through the MHE system and used internally within the cement plant. A predictive model and results are presented and discussed. The results show the promising performance of the MHE's capabilities for efficient generation of electricity from waste heat sources in a cement plant. The new heat recovery system increases the efficiency of the cement plant and lowers the CO 2 emissions from the clinker production process. Moreover, it reduces the amount of waste heat to the environment and lowers the temperature of the exhaust gases. - Highlights: → This paper examines the thermodynamic performance of a new Marnoch Heat Engine (MHE) that recovers waste heat to produce electricity and improve the operating efficiency of a typical cement plant. → The first unit of the MHE on the main stack has four pairs of shell and tube heat exchangers and the second heat recovery unit is installed on a clinker quenching system. → Both predicted and experimental results demonstrate the promising performance of the MHE's capabilities for efficient generation of electricity from waste heat sources in a cement plant.

Modeling the influence of limestone addition on cement hydration

Directory of Open Access Journals (Sweden)

Ashraf Ragab Mohamed

2015-03-01

Full Text Available This paper addresses the influence of using Portland limestone cement “PLC” on cement hydration by characterization of its microstructure development. The European Standard EN 197-1:2011 and Egyptian specification ESS 4756-1/2009 permit the cement to contain up to 20% ground limestone. The computational tools assist in better understanding the influence of limestone additions on cement hydration and microstructure development to facilitate the acceptance of these more economical and ecological materials. μic model has been developed to enable the modeling of microstructural evolution of cementitious materials. In this research μic model is used to simulate both the influence of limestone as fine filler, providing additional surfaces for the nucleation and growth of hydration products. Limestone powder also reacts relatively slow with hydrating cement to form monocarboaluminate (AFmc phase, similar to the mono-sulfoaluminate (AFm phase formed in ordinary Portland cement. The model results reveal that limestone cement has accelerated cement hydration rate, previous experimental results and computer model “cemhyd3d” are used to validate this model.

Energy efficiency technologies in cement and steel industry

Science.gov (United States)

Zanoli, Silvia Maria; Cocchioni, Francesco; Pepe, Crescenzo

2018-02-01

In this paper, Advanced Process Control strategies aimed at energy efficiency achievement and improvement in cement and steel industry are proposed. A flexible and smart control structure constituted by several functional modules and blocks has been developed. The designed control strategy is based on Model Predictive Control techniques, formulated on linear models. Two industrial control solutions have been developed, oriented to energy efficiency and process control improvement in cement industry clinker rotary kilns (clinker production phase) and in steel industry billets reheating furnaces. Tailored customization procedures for the design of ad hoc control systems have been executed, based on the specific needs and specifications of the analysed processes. The installation of the developed controllers on cement and steel plants produced significant benefits in terms of process control which resulted in working closer to the imposed operating limits. With respect to the previous control systems, based on local controllers and/or operators manual conduction, more profitable configurations of the crucial process variables have been provided.

Synthesis of pure Portland cement phases

DEFF Research Database (Denmark)

Wesselsky, Andreas; Jensen, Ole Mejlhede

2009-01-01

Pure phases commonly found in Portland cement clinkers are often used to test cement hydration behaviour in simplified experimental conditions. The synthesis of these phases is covered in this paper, starting with a description of phase relations and possible polymorphs of the four main phases...... in Portland cement, i.e. tricalcium silicate, dicalcium silicate, tricalcium aluminate and tetracalcium alumino ferrite. Details of the The process of solid state synthesis are is described in general including practical advice on equipment and techniques. Finally In addition, some exemplary mix compositions...

The influence of cement type and temperature on chloride binding in cement paste

DEFF Research Database (Denmark)

Jensen, Ole Mejlhede; Korzen, Migge Sofie Hoffmann; Skibsted, Jørgen

1998-01-01

This paper describes effects of cement type and temperature on chloride binding in cement paste, which is an important subject in relation to life-time modelling of reinforced concrete structures. The influence of cement type on chloride binding is investigated by substituting cement with pure...... cement clinker. Both theoretical considerations and experimental data for chloride binding in cement pastes are presented. A physico-chemically based model to describe the influence of temperature on physical binding of chloride is presented. Solid-state 27Al and 29Si magic-angle spinning (MAS) nuclear...... magnetic resonance (NMR) spectroscopy has been used for quantification of the anhydrous and hydrated aluminate and silicate phases in the chloride exposed cement pastes. The 27Al isotropic chemical shift and nuclear quadrupole coupling is reported for a synthetic sample of Friedel's salt, Ca2Al(OH)6Cl×2H2O....

Topics in cement and concrete research

OpenAIRE

Brouwers, Jos; Russel, M.I.; Basheer, P.A.M.

2007-01-01

The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

Energy consumption and CO2 emissions in China's cement industry: A perspective from LMDI decomposition analysis

International Nuclear Information System (INIS)

Xu Jinhua; Fleiter, Tobias; Eichhammer, Wolfgang; Fan Ying

2012-01-01

We analyze the change of energy consumption and CO 2 emissions in China's cement industry and its driving factors over the period 1990–2009 by applying a log-mean Divisia index (LMDI) method. It is based on the typical production process for clinker manufacturing and differentiates among four determining factors: cement output, clinker share, process structure and specific energy consumption per kiln type. The results show that the growth of cement output is the most important factor driving energy consumption up, while clinker share decline, structural shifts mainly drive energy consumption down (similar for CO 2 emissions). These efficiency improvements result from a number of policies which are transforming the entire cement industry towards international best practice including shutting down many older plants and raising the efficiency standards of cement plants. Still, the efficiency gains cannot compensate for the huge increase in cement production resulting from economic growth particularly in the infrastructure and construction sectors. Finally, scenario analysis shows that applying best available technology would result in an additional energy saving potential of 26% and a CO 2 mitigation potential of 33% compared to 2009. - Highlights: ► We analyze the energy consumption and CO 2 emissions in China's cement industry. ► The growth of cement output is the most important driving factor. ► The efficiency policies and industrial standards significantly narrowed the gap. ► Efficiency gains cannot compensate for the huge increase in cement production. ► The potentials of energy-saving of 26% and CO 2 mitigation of 33% exist based on BAT.

Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

Energy Technology Data Exchange (ETDEWEB)

Arachchige, Udara S.P.R.; Kawan, Dinesh; Tokheim, Lars-Andre [Telemark University College, Porsgrunn (Norway); Melaaen, Morten C. [Telemark University College, Porsgrunn (Norway); (Tel-Tek, Porsgrunn (Norway)

2013-07-01

The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

Feasibility study on energy conservation through modernization of cement plant (Sichuan Double Horse Cement Group Co. Ltd.)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

Barium aluminate cement: its application

International Nuclear Information System (INIS)

Drozdz, M.; Wolek, W.

1975-01-01

The technology of manufacturing barium aluminate cement from barium sulfate and alumina, using a rotary kiln for firing the clinker is described. The method of granulation of the homogenized charge was used. Conditions of using the ''to mud'' method in industry were indicated. The physical and chemical properties of barium aluminate cement are determined and the quality of several batches of cement prepared on a semi-industrial scale and their suitability for making highly refractory concretes are tested. The optimal composition of the concretes is determined as a function of the mixing water and barium aluminate cement contents. Several experimental batches of concretes were used in the linings of furnaces in the steel industry. The suitability of these cements for use in fields other than steelmaking is examined. It is established that calcium aluminate cement has certain limited applications [fr

Synthesis and mechanical properties of a calcium sulphoaluminate cement made of industrial wastes

Directory of Open Access Journals (Sweden)

Gallardo, M.

2014-09-01

Full Text Available Environmentally-friendly calcium sulphoaluminate clinkers were obtained from a mixture of aluminium dross, fluorgypsum, fly ash and CaCO₃ at temperatures within the range of 1100 to 1400 °C. After the heat treatments Ca₄Al₆O₁₂SO₄ was the main phase. Three different cements were prepared using the clinkers synthesized at 1250, 1350 and 1400 °C; the clinker powders were mixed with 20 wt% of hemihydrate. Cement pastes were prepared using a water/cement ratio (w/c, 0.4 followed by curing at 20 or 40 °C for periods of time ranging from 1 to 28 days. Most of the samples showed high compression strengths 40–47 MPa after 28 days, which were comparable to the strength of Portland cement. Ettringite was the main hydration product and its morphology consisted of acicular and hexagonal plates, which is typical of this phase.Se fabricaron clinkers de bajo impacto ambiental a base de sulfoaluminato de calcio calcinando mezclas de escoria de aluminio, fluoryeso, ceniza volante y CaCO₃ a diferentes temperaturas dentro de un rango de 1100 a 1400 °C. Se observó la formación de Ca₄Al₆O₁₂SO₄ como fase principal. Para obtener los cementos, los clinkers obtenidos a 1250, 1350 y 1400 °C se mezclaron con 20% en peso de hemihidrato. Se prepararon pastas usando una relación agua/cemento, de 0.4 y se curaron a 20 y 40 °C por diferentes periodos de tiempo desde 1 hasta 28 días. Los valores de resistencia a la compresión a los 28 días de curado de la mayoría de las muestras estuvieron entre 40–47 MPa, equiparables a los de referencia de pastas de cemento Portland. La etringita fue el principal producto de hidratación y su morfología consistió de placas hexagonales y aciculares, típicas de esta fase.

NOx from cement production - reduction by primary measures

DEFF Research Database (Denmark)

Jensen, Lars Skaarup

1999-01-01

cement production processes cement is typically produced by thermally treating a mixture of limestone and clay minerals in kiln systems consisting of a rotary kiln and a calciner. Clinker burning at a temperature of about 1450 °C takes place in the internally fired rotary kiln and calcination, which...... rotary kilns, while NOx formation from fuel-N and reduction of NOx take place in calciners. NOx formation in the rotary kiln is mainly governed by the necessary clinker burning temperature and is not very amenable to control, while net NOx formation in calciners depends strongly on calciner design......, calciner operation, fuel properties and on the NOx level from the rotary kiln. The low-NOx calciner types presently marketed are based on combinations of reburning, air staging and temperature control and seem equivalent in their ability to restrict NOx formation. If fuels with a significant volatile...

Limestone calcined clay cement as a low-carbon solution to meet expanding cement demand in emerging economies

Directory of Open Access Journals (Sweden)

Yudiesky Cancio Díaz

Full Text Available This paper aims at assessing the return on investment and carbon mitigation potentials of five investment alternatives for the Cuban cement industry in a long-term horizon appraisal (15 years. Anticipated growing demand for cement, constrained supply and an urgent need for optimisation of limited capital while preserving the environment, are background facts leading to the present study. This research explores the beneficial contribution of a new available technology, LC3 cement, resulting from the combination of clinker, calcined clay and limestone, with a capacity of replacing up to 50% of clinker in cement. Global Warming Potential (GWP is calculated with Life Cycle Assessment method and the economic investment's payback is assessed through Return on Capital Employed (ROCE approach. Main outcomes show that projected demand could be satisfied either by adding new cement plants—at a high environmental impact and unprofitable performance— or by introducing LC3 strategy. The latter choice allows boosting both the return on investment and the production capacity while reducing greenhouse gas (GHG emissions up to 20–23% compared to business-as-usual practice. Overall profitability for the industry is estimated to overcome BAU scenario by 8–10% points by 2025, if LC3 were adopted. Increasing the production of conventional blended cements instead brings only marginal economic benefits without supporting the needed increase in production capacity. The conducted study also shows that, in spite of the extra capital cost required for the calcination of kaolinite clay, LC3 drops production costs in the range of 15–25% compared to conventional solutions. Keywords: Cement, Alternative, ROCE, CO2, LCA, Investment

CO2 Capture for Cement Technology

DEFF Research Database (Denmark)

Pathi, Sharat Kumar

, whereas in a normal cement plant, it is 0.9 kg/ kg cl. However the thermal energy demand in the integrated plant increases from 3.9 MJ/ kg cl to 5.6 MJ/ kg cl. But on the other side this additional energy spent can be recovered as a high quality heat to generate electricity. The potential to generate...... electricity depends on the scale of the plant, the bigger the production capacity of cement plant the better, with capacity higher than 3400 tons of clinker/day is required to produce captive electricity to meet the demand both from the cement plant operations and from the CO2 capture system operations....

Alternative Fuels in Cement Production

DEFF Research Database (Denmark)

Larsen, Morten Boberg

The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted...... for the most significant alternative fuel energy contributors in the German cement industry. Solid alternative fuels are typically high in volatile content and they may differ significantly in physical and chemical properties compared to traditional solid fossil fuels. From the process point of view......, considering a modern kiln system for cement production, the use of alternative fuels mainly influences 1) kiln process stability (may accelerate build up of blockages preventing gas and/or solids flow), 2) cement clinker quality, 3) emissions, and 4) decreased production capacity. Kiln process stability...

Calcination of kaolinite clay particles for cement production

DEFF Research Database (Denmark)

Gebremariam, Abraham Teklay; Yin, Chungen; Rosendahl, Lasse

2014-01-01

Kaolinite rich clay particles calcined under certain conditions can attain favorable pozzolanic properties and can be used to substitute part of the CO2 intensive clinker in cement production. To better guide calcination of a clay material, a transient one-dimensional single particle model...

Valorization of glass and shell powders in the synthesis of Belitic clinker

Directory of Open Access Journals (Sweden)

Bouregba* A.

2018-01-01

Full Text Available In recent years, waste recycling has become a key issue in construction materials science for achieve the goal of sources of raw materials. The aim of this study is to use waste glass as source of SiO2 oxide and mussel shells consisting essentially of calcium carbonate as starting materials to synthesize belite rich cement. The elaborated clinker is chemically and structurally related to β-Ca2SiO4, by heat solid state activation. After grinding, the raw materials are mixed and heated up to 1050°C. The samples are characterized by X-ray diffraction (XRD and Fourier Transformed Infrared spectroscopy (FT-IR. The mechanical strength of some sample was measured for 28 and 72 days. The results show the different mineralogical stapes of formation of clinker, the state reaction method allows the elaboration of a cementitious material by a simple heat treatment at relatively low temperature and low release of CO2. The hydration products are also identified by XR diffraction at 2, 7, 28 and 72 days.

The fundamentals of the radiation thermal technology for cement production

International Nuclear Information System (INIS)

Abramson, I.G.; Kapralova, R.M.; Nikiforov, Yu.V.; Egorov, G.B.; Vaisman, A.F.

1995-01-01

The fundamentals of principally new radiation thermal way of cement production are presented. The peculiarities of qualities and structure of clinker obtained by this way are given. The technical economic advantages of the new technology are shown

FY 2000 report on the basic survey to promote Joint Implementation, etc. Energy conservation by modernization of a cement plant (Double Horse Cement Co.) in China; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chugoku cement kojo (Double Horse Cement) kindaika ni yoru sho energy

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

Thermodynamic and exergoeconomic analysis of a cement plant: Part II – Application

International Nuclear Information System (INIS)

Atmaca, Adem; Yumrutaş, Recep

2014-01-01

Highlights: • The overall energy and exergy efficiencies of the plant is found to be 59.37% and 38.99% respectively. • Performance assessment of a cement plant indicates that the calcination process involves the highest portion of energy losses. • The specific exergetic cost cement produced by the cement plant is calculated to be 180.5 USD/GJ. • The specific cement manufacturing cost is found to be 41.84 USD/ton. - Abstract: This paper is Part 2 of the study on the thermodynamic and exergoeconomic analysis of a cement plant. In Part 1, thermodynamic and exergoeconomic formulations and procedure for such a comprehensive analysis are provided while this paper provides an application of the developed formulation that considers an actual cement plant located in Gaziantep, Turkey. The overall energy and exergy efficiencies of the plant is found to be 59.37% and 38.99% respectively. The exergy destructions, exergetic cost allocations, and various exergoeconomic performance parameters are determined by using the exergoeconomic analysis based on specific exergy costing method (SPECO) for the entire plant and its components. The specific unit exergetic cost of the farine, clinker and cement produced by the cement plant are calculated to be 43.77 USD/GJ, 133.72 USD/GJ and 180.5 USD/GJ respectively. The specific manufacturing costs of farine, clinker and cement are found to be 3.8 USD/ton, 33.11 USD/ton and 41.84 USD/ton respectively

Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

Energy Technology Data Exchange (ETDEWEB)

Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

2008-07-30

The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

Modelling porewater chemistry in hydrated Portland cement

International Nuclear Information System (INIS)

Berner, U.R.

1987-01-01

Extensive employment of concrete is foreseen in radioactive waste repositories. A prerequisite for modelling the interactions between concrete and formation waters is characterization of the concrete system. Available experimental data from high pressure squeezing of cement pore-water indicate that, besides the high pH due to alkali hydroxide dissolution, cement composition itself influences the solubility determining solid phases. A model which simulates the hydration of Portland cement assuming complete hydration of the main clinker minerals is presented. The model also includes parameters describing the reactions between the cement and blending agents. Comparison with measured pore-water data generally gives a consistent picture and, as expected, the model gives correct predictions for pure Portland cements. For blended cements, the required additional parameters can, to some extent, be derived from pore-water analysis. 14 references, 1 figure, 4 tables

physico-chemical studies on polymer impregnated blending cement mortar composite

International Nuclear Information System (INIS)

Abdel-Rahman, H.A.

2001-01-01

as the increasing of the demand on a specific performance characteristics in concrete such as improved strength, low heat, sulfate resistance, improved impermeability and certain other applications. some of the industrial waste materials such as the blast-furnace slag, silica fume and fly ash were mixed with the cement clinker to produce blended cement . the use of these materials modifies the strength, pore structure and permeability of hardened cement mortar or concrete. the incorporation of blast furnace slag and silica fume in the hardened blended cement mortar or concrete is a common practice recently due to technological, economical and environmental benefits

Influence of Blended Cements with Calcareous Fly Ash on Chloride Ion Migration and Carbonation Resistance of Concrete for Durable Structures.

Science.gov (United States)

Glinicki, Michał A; Jóźwiak-Niedźwiedzka, Daria; Gibas, Karolina; Dąbrowski, Mariusz

2016-01-02

The objective of this paper is to examine the possible use of new blended cements containing calcareous fly ash in structural concrete, potentially adequate for structural elements of nuclear power plants. The investigation included five new cements made with different contents of non-clinker constituents: calcareous fly ash, siliceous fly ash, ground granulated blastfurnace slag, and a reference cement-ordinary Portland cement. The influence of innovative cements on the resistance of concrete to chloride and carbonation exposure was studied. Additionally, an evaluation of the microstructure was performed using optical microscopy on concrete thin sections. Test results revealed a substantial improvement of the resistance to chloride ion penetration into concrete containing blended cements. The resistance was higher for increased clinker replacement levels and increased with curing time. However, concrete made with blended cements exhibited higher depth of carbonation than the Portland cement concrete, except the Portland-fly ash cement with 14.3% of calcareous fly ash. The thin sections analysis confirmed the values of the carbonation depth obtained from the phenolphthalein test. Test results indicate the possible range of application for new cements containing calcareous fly ash.

Immobilization of Radioactive Waste in Different Fly Ash Zeolite Cement Blends

International Nuclear Information System (INIS)

Sami, N.M.

2013-01-01

The problem of radioactive waste management has been raised from the beginning use of nuclear energy for different purposes. The rad waste streams produced were sufficient to cause dangerous effects to man and its environment. The ordinary portland cement is the material more extensively used in the technologies of solidification and immobilization of the toxic wastes, low and medium level radioactive wastes. The production of portland cement is one of the most energy-intensive and polluting. The use of high energy in the production causes high emission due to the nature and processes of raw materials. The cement industry is responsible for 7% of the total CO 2 emission. Thus, the cement industry has a crucial role in the global warming. The formation of alite (Ca 3 SiO 5 ), which is the main component of the Portland cement clinker, produces a greater amount of CO 2 emission than the formation of belite (Ca 2 SiO 4 ). The proportion of alite to belite is about 3 in ordinary Portland clinker. Therefore, by decreasing this proportion less CO 2 would be emitted. Furthermore, if industrial byproducts such as fly ash from thermal power station or from incineration of municipal solid wastes have the potential to reduce CO 2 used as raw materials and alternative hydrothermal calcination routes are employed for belite clinker production, CO 2 emission can be strongly reduced or even totally avoided. The availability of fly ash will help in reducing the CO 2 emissions and will also help in resolving, to a great extent, the fly ash disposal problem. This thesis is based on focusing on the possibility of using fly ash as raw materials to prepare low cost innovation matrices for immobilization of radioactive wastes by synthesizing new kind of cement of low consuming energy. The synthesis process is based on the hydrothermal-calcination route of the fly ash without extra additions.

Influence of Blended Cements with Calcareous Fly Ash on Chloride Ion Migration and Carbonation Resistance of Concrete for Durable Structures

Directory of Open Access Journals (Sweden)

Michał A. Glinicki

2016-01-01

Full Text Available The objective of this paper is to examine the possible use of new blended cements containing calcareous fly ash in structural concrete, potentially adequate for structural elements of nuclear power plants. The investigation included five new cements made with different contents of non-clinker constituents: calcareous fly ash, siliceous fly ash, ground granulated blastfurnace slag, and a reference cement—ordinary Portland cement. The influence of innovative cements on the resistance of concrete to chloride and carbonation exposure was studied. Additionally, an evaluation of the microstructure was performed using optical microscopy on concrete thin sections. Test results revealed a substantial improvement of the resistance to chloride ion penetration into concrete containing blended cements. The resistance was higher for increased clinker replacement levels and increased with curing time. However, concrete made with blended cements exhibited higher depth of carbonation than the Portland cement concrete, except the Portland-fly ash cement with 14.3% of calcareous fly ash. The thin sections analysis confirmed the values of the carbonation depth obtained from the phenolphthalein test. Test results indicate the possible range of application for new cements containing calcareous fly ash.

Cement analysis using d + D neutrons

International Nuclear Information System (INIS)

Womble, Phillip C.; Paschal, Jon; Moore, Ryan

2005-01-01

In the cement industry, the primary concern is quality control. The earlier the cement industry can institute quality control upon their product, the more significant their savings in labor, energy and material. We are developing a prototype cement analyzer using pulsed neutrons from a d-D electronic neutron generator with the goal of ensuring quality control of cement in an on-line manner. By utilizing a low intensity d-D neutron source and a specially-designed moderator assembly, we are able to produce one of the safest neutron-based systems in the market. Also, this design includes some exciting new methods of data acquisition which may substantially reduce the final installation costs. In our proof-of-principle measurements, we were able to measure the primary components of cement (Al, Si, Ca and Fe) to limits required for the raw materials, the derived mixes and the clinkers utilizing this neutron generator

Multi-objective optimization of cooling air distributions of grate cooler with different clinker particles diameters and air chambers by genetic algorithm

International Nuclear Information System (INIS)

Shao, Wei; Cui, Zheng; Cheng, Lin

2017-01-01

Highlights: • A multi-objective optimization model of air distributions of grate cooler by genetic algorithm is proposed. • Optimal air distributions of different conditions are obtained and validated by measurements. • The most economic average diameters of clinker particles is 0.02 m. • The most economic amount of air chambers is 9. - Abstract: The paper proposes a multi-objective optimization model of cooling air distributions of grate cooler in cement plant based on convective heat transfer principle and entropy generation minimization analysis. The heat transfer and flow models of clinker cooling process are brought out at first. Then the modified entropy generation numbers caused by heat transfer and viscous dissipation are considered as objective functions respectively which are optimized by genetic algorithm simultaneously. The design variables are superficial velocities of air chambers and thicknesses of clinker layer on different grate plates. The model is verified by a set of Pareto optimal solutions and scattered distributions of design variables. Sensitive analysis of average diameters of clinker particles and amount of air chambers are carried out based on the optimization model. The optimal cooling air distributions are compared by heat recovered, energy consumption of cooling fans and heat efficiency of grate cooler. And all of them are selected from the Pareto optimal solutions based on energy consumption of cooling fans minimization. The results show that the most effective and economic average diameter of clinker particles is 0.02 m and the amount of air chambers is 9.

Energy Efficiency Improvement Opportunities for the Cement Industry

Energy Technology Data Exchange (ETDEWEB)

Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn

2008-01-31

This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in

Fiscal 2000 feasibility research on environmentally-friendly coal utilization system. Feasibility research project (Clinkering technology for fluidized bed cement kiln - China); 2000 nendo kankyo chowagata sekitan riyo system kanosei chosa hokokusho. Jisshi kanosei chosa jigyo (ryudosho cement kiln shosei gijutsu Chugoku)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Studies are conducted about the feasibility of the above-named technology in China, its energy conservation and environmental protection effects, and so forth. To be expected upon conversion of shaft kilns in China to fluidized bed kilns using this technology are energy conservation of approximately 30%; resultant reduction in greenhouse effect gas emissions, in the scattering of coarse particulates, and in NOx and SOx emissions, these in combination contributing to reduction in environmental pollution; stable production of high-quality clinker; preference to inexpensive fuels and the effective utilization of resources; reduction in the cement manufacturing cost; and so forth. On-site surveys were conducted at existing shaft kiln plants, and studies were made about conversion to fluidized bed cement kilns with a 1,000 tons/day capability. The conclusion was that the period of return on invested capital would be 3.94-8.98 years, dependent upon the degree of facilities renovation, showing the presence of high possibilities of a successful return on invested capital. It was estimated that the shaft kilns would bring about a yearly reduction of 840 tons of coarse particulates, 105 tons of SO{sub 2}, and 68,281 tons of CO2. (NEDO)

Portland-pfa cement: a comparison between intergrinding and blending

Energy Technology Data Exchange (ETDEWEB)

Monk, M

1983-09-01

Portland-pfa cements containing 20-40% (by weight) pfa have been prepared in the laboratory both by intergrinding the ashes with clinker and by blending with cement. Cement properties have been assessed according to BS 4550 and scanning electron microscopy was used to examine the effects of grinding upon the pfa particles. The work has shown that intergrinding leads to an improvement in the water-reducing properties of coarse pfas and also in their pozzolanic activity as indicated by compressive strength development at later ages. Setting times have been found to be essentially the same for blended and interground cements, both being considerably longer than for typical ordinary Portland cements. Thus the results of this investigation indicate that, provided pfa's are chemically acceptable, they can be used for Portland-pfa cement manufacture by intergrinding irrespective of their coarseness.

Carbonate Looping for De-Carbonization of Cement Plants

DEFF Research Database (Denmark)

Pathi, Sharat Kumar; Andersen, Maria Friberg; Lin, Weigang

2011-01-01

Cement industry is one of the largest emitter of CO2 other than power generation plants, which includes the emissions from combustion of fuel and also from calcination of limestone for clinker production. In order to reduce CO2 emissions from the cement industry an effective an economically...... feasible technology is to be developed. The carbonate looping process is a promising technology, which is particularly suitable for the cement industry as limestone could be used for capture and release of CO2. Integration of carbonate looping process into cement pyroprocess has two advantages: 1...... integrated into cement pyro-process. The energy required for regeneration in the calciner increases with increase in average conversion of calcined limestone and energy that can be extracted from carbonator decreases with increasing average conversion. Further the influence of type of limestone...

Formulation of calcium dialuminate (CaO·2Al2O3 refractory cement from local bauxite

Directory of Open Access Journals (Sweden)

A.B. Tchamba

2015-06-01

Full Text Available Three types of bauxites containing aluminum hydroxide of 58.1% gibbsite and 19.3% boehmite for BX3, 95.5% of gibbsite for BX55 and 84.5% of gibbsite for BX8 were used with lime at 95% of CaO through solid state sintering in one stage to prepare a refractory clinker at 1550 °C. The powder obtained after grinding the clinker showed in the XRD curves the presence of CaO·2Al2O3 and CaO·TiO2 phases in the cement samples. The density of cement powder varied between 2.95 and 3.17 g/cm3 and the specific area of powder obtained after grinding was between 0.72 and 0.85 m2/g. The properties of hydrated cement, W/C = 0.33, after stabilization of cement components for 48 h at 105 °C were showed by XRD, DTA, DTG and SEM (C3AH6, AH3, CA2 and CaO·TiO2. The Young's modulus of the cement made varied between 35.5 and 39.4 GPa, and these Young's moduli were compared to conventional CA14M cement.

Moisture desorption out of portland cement under irradiation

International Nuclear Information System (INIS)

Sugak, E.B.; Denisov, A.V.; Muzalevskij, L.P.

1992-01-01

The paper presents the results of measuring residual water content and water losses of the basic hydrated mine rals of clinker and cement stone irradiated at three different reactors. Structural parameters of the binding agent and binding water quantity are calculated on the basis of binding agent physical model and are compared with the experimental data

Basalt waste added to Portland cement

Directory of Open Access Journals (Sweden)

Thiago Melanda Mendes

2016-08-01

Full Text Available Portland cement is widely used as a building material and more than 4.3 billion tons were produced in 2014, with increasing environmental impacts by this industry, mainly through CO2 emissions and consumption of non-removable raw materials. Several by-products have been used as raw materials or fuels to reduce environmental impacts. Basaltic waste collected by filters was employed as a mineral mixture to Portland cement and two fractions were tested. The compression strength of mortars was measured after 7 days and Scanning Electron Microscopy (SEM and Electron Diffraction Scattering (EDS were carried out on Portland cement paste with the basaltic residue. Gains in compression strength were observed for mixtures containing 2.5 wt.% of basaltic residue. Hydration products observed on surface of basaltic particles show the nucleation effect of mineral mixtures. Clinker substitution by mineral mixtures reduces CO2 emission per ton of Portland cement.

Formation of clinker and its effects on locating and limiting coal resources

International Nuclear Information System (INIS)

Sarnecki, J.C.

1991-01-01

Coal burns occur in nature primarily due to spontaneous combustion and the result is baked overburden known as clinker. Understanding occurrences of natural coal burns and formation of clinker is important for coal resource exploration and development. Clinker is an indication of potential commercial coal reserves, and can be located easily due to its difference from the unaltered coal section, especially color, geochemical properties, and aquifer properties. The high porosity and variable material strength of clinker create impacts for aspects of mine development such as foundation planning, slope stability, and water handling. This paper describes the formation of clinker, the use of clinker for coal deposit location, its effect on coal quality, its effect on coal resource development, and the use of clinker in surface mine reclamation

High-volume natural volcanic pozzolan and limestone powder as partial replacements for portland cement in self-compacting and sustainable concrete

KAUST Repository

Celik, Kemal; Jackson, Marie D.; Mancio, Mauricio; Meral, Cagla; Emwas, Abdul-Hamid M.; Mehta, P. Kumar; Monteiro, Paulo José Meleragno

2014-01-01

A laboratory study demonstrates that high volume, 45% by mass replacement of portland cement (OPC) with 30% finely-ground basaltic ash from Saudi Arabia (NP) and 15% limestone powder (LS) produces concrete with good workability, high 28-day compressive strength (39 MPa), excellent one year strength (57 MPa), and very high resistance to chloride penetration. Conventional OPC is produced by intergrinding 95% portland clinker and 5% gypsum, and its clinker factor (CF) thus equals 0.95. With 30% NP and 15% LS portland clinker replacement, the CF of the blended ternary PC equals 0.52 so that 48% CO2 emissions could be avoided, while enhancing strength development and durability in the resulting self-compacting concrete (SCC). Petrographic and scanning electron microscopy (SEM) investigations of the crushed NP and finely-ground NP in the concretes provide new insights into the heterogeneous fine-scale cementitious hydration products associated with basaltic ash-portland cement reactions. © 2013 Published by Elsevier Ltd.

Reaping the carbon rent: Abatement and overallocation profits in the European cement industry, insights from an LMDI decomposition analysis

International Nuclear Information System (INIS)

Branger, Frédéric; Quirion, Philippe

2015-01-01

We analyse variations of carbon emissions in the European cement industry from 1990 to 2012, at the European level (EU 27), and at the national level for six major producers (Germany, France, Spain, the United Kingdom, Italy and Poland). We apply a Log-Mean Divisia Index (LMDI) method, cross-referencing data from three databases: the Getting the Numbers Right (GNR) database developed by the Cement Sustainability Initiative, the European Union Transaction Log (EUTL), and the Eurostat International Trade database. Our decomposition method allows seven channels of emission change to be distinguished: activity, clinker trade, clinker share, alternative fuels, thermal and electrical energy efficiency, and electricity decarbonisation. We find that, apart from a slow trend of emission reductions coming from technological improvements (first from a decrease in the clinker share, then from an increase in alternative fuels), most of the emission change can be attributed to the activity effect. Using counterfactual scenarios, we estimate that the introduction of the EU ETS brought small but positive technological abatement (2.2% ± 1.3% between 2005 and 2012). Moreover, we find that the European cement industry has gained 3.5 billion Euros of “overallocation profits”, mostly due to the slowdown of production. - Highlights: • We analyse variations of carbon emissions in the European cement industry. • We apply a Log-Mean Divisia Index (LMDI) method. • Most of the emission changes can be attributed to the activity effect. • The EU ETS brought small but positive technological abatement. • The European cement industry has gained 3.5 billion Euros of “overallocation profits”

Correlating cement characteristics with rheology of paste

International Nuclear Information System (INIS)

Vikan, H.; Justnes, H.; Winnefeld, F.; Figi, R.

2007-01-01

The influence of cement characteristics such as cement fineness and clinker composition on the 'flow resistance' measured as the area under the shear stress-shear rate flow curve has been investigated. Three different types of plasticizers namely naphthalene sulphonate-formaldehyde condensate, polyether grafted polyacrylate, and lignosulphonate have been tested in this context on 6 different cements. The flow resistance correlated well with the cement characteristic (Blaine.{d.cC 3 A + [1 - d].C 3 S}) where the factor d represents relative reactivity of cubic C 3 A and C 3 S while cC 3 A and C 3 S represent the content of these minerals. It was found to be either a linear or exponential function of the combined cement characteristic depending on plasticizer type and dosage. The correlation was valid for a mix of pure cement and cement with fly ash, limestone filler (4%), as well as pastes with constant silica fume dosage, when the mineral contents were determined by Rietveld analysis of X-ray diffractograms

Utilization of waste glass in ECO-cement: Strength properties and microstructural observations

International Nuclear Information System (INIS)

Sobolev, Konstantin; Tuerker, Pelin; Soboleva, Svetlana; Iscioglu, Gunsel

2007-01-01

Waste glass creates a serious environmental problem, mainly because of the inconsistency of the waste glass streams. The use of waste glass as a finely ground mineral additive (FGMA) in cement is a promising direction for recycling. Based on the method of mechano-chemical activation, a new group of ECO-cements was developed. In ECO-cement, relatively large amounts (up to 70%) of portland cement clinker can be replaced with waste glass. This report examines the effect of waste glass on the microstructure and strength of ECO-cement based materials. Scanning electron microscopy (SEM) investigations were used to observe the changes in the cement hydrates and interface between the cement matrix and waste glass particles. According to the research results, the developed ECO-cement with 50% of waste glass possessed compressive strength properties at a level similar to normal portland cement

A study on the properties of blended regenerated spent catalyst and cement sandcrete blocks

International Nuclear Information System (INIS)

Amissah, Emmanuel Kofi

2016-07-01

Sandcrete is widely used as building material. Its properties greatly depend on the properties and proportions of its constituents. The main binder material to produce sandcrete is the Portland cement. The uncertainty about future availability of commonly used Portland materials concomitantly with the environmental problems such as greenhouse gases emissions and high cost of clinker consumption are highlighting the need of identifying other materials for the construction industry, which will aid in minimizing the clinker consumption and reduce the greenhouse gas emissions and cost in the production of cement. The purpose of this study is to examine the properties of sandcrete blocks produced with blended Regenerated Spent Catalyst and cement. In this work, two different series of sandcrete mixtures in which cement was partially replaced with Regenerated Spent Catalyst(RSC) within the range of 5% to 20% (by mass) with an increment of 5%. 100% cement sandcrete was also prepared as reference sandcrete. The physical properties studied were compressive strength, water absorption and setting time. Chemical property studied was chloride content. Comparison of data between the control and that of cement with additives were made. The results obtained in this study clearly indicated that substituting Portland cement up to 20wt. % RSC gave sandcrete strengths higher than the 32.5N/mm 2 , which corresponds to that of Portland cement. The replacement of Portland cement with 10 wt. % of RSC gave the highest strength of 34.0 N/mm 2 . Thus, Regenerated Spent Catalyst may be utilized as effective mineral additive for designing durable sandcrete structures. The optimum amount of RSC recommended to be added as an additive to the Portland cement is 10%. (au)

Carbon dioxide capture from a cement manufacturing process

Science.gov (United States)

Blount, Gerald C [North Augusta, SC; Falta, Ronald W [Seneca, SC; Siddall, Alvin A [Aiken, SC

2011-07-12

A process of manufacturing cement clinker is provided in which a clean supply of CO.sub.2 gas may be captured. The process also involves using an open loop conversion of CaO/MgO from a calciner to capture CO.sub.2 from combustion flue gases thereby forming CaCO.sub.3/CaMg(CO.sub.3).sub.2. The CaCO.sub.3/CaMg(CO.sub.3).sub.2 is then returned to the calciner where CO.sub.2 gas is evolved. The evolved CO.sub.2 gas, along with other evolved CO.sub.2 gases from the calciner are removed from the calciner. The reactants (CaO/MgO) are feed to a high temperature calciner for control of the clinker production composition.

The behavior of biogenic silica-rich rocks and volcanic tuffs as pozzolanic additives in cement

Science.gov (United States)

Fragoulis, Dimitris; Stamatakis, Michael; Anastasatou, Marianthi

2015-04-01

Cements currently produced, include a variety of pozzolanic materials, aiming for lower clinker addition and utilization of vast deposits of certain raw materials and/or mining wastes and byproducts. The major naturally occurring pozzolanic materials include glassy tuffs, zeolitic tuffs, diatomites and volcanic lavas rich in glassy phase, such as perlites. Therefore, based on the available raw materials in different locations, the cement composition might vary according to the accessibility of efficient pozzolanic materials. In the present investigation, the behavior of pozzolanic cements produced with representative samples of the aforementioned materials was studied, following the characterization of the implemented pozzolanas with respect to their chemical and mineralogical characteristics. Laboratory cements were produced by co-grinding 75% clinker, 5% gypsum and 20% pozzolana, for the same period of time (45 min). Regarding pozzolanic materials, four different types of pozzolanas were utilized namely, diatomite, perlite, zeolite tuff and glassy tuff. More specifically, two diatomite samples originated from Australia and Greece, with high and low reactive silica content respectively, two perlite samples originated from Turkey and from Milos Island, Greece, with different reactive silica contents, a zeolite tuff sample originated from Turkey and a glassy tuff sample originated from Milos Island, Greece. The above pozzolana samples, which were ground in the laboratory ball mill for cement production performed differently during grinding and that was reflected upon the specific surface area (cm2/gr) values. The perlites and the glassy tuff were the hardest to grind, whereas, the zeolite tuff and the Australian diatomite were the easiest ones. However, the exceedingly high specific surface area of the Australian diatomite renders cement difficult to transport and tricky to use for concrete manufacturing, due to the high water demand of the cement mixture. Regarding

Analysis of Trace Elements in South African Clinkers using Latent ...

African Journals Online (AJOL)

Mn, Ti, Zr, Zn and V content of clinkers give detailed information for the determination of the origin of clinkers produced in different factories. However ... determine the origin of the clinker (i.e. the manufacturing works). The first paper on ... value because they come from the fuel, e.g. when waste tyres or special sorts of heavy ...

Immobilization and leaching mechanisms of radwaste in cement-based matrices

International Nuclear Information System (INIS)

Glasser, F.P.; Rahman, A.A.; Crawford, R.W.; McCullough, C.E.; Angus, M.J.

1982-03-01

The components of anhydrous cement clinkers and their adsorptive properties for Cs has been determined. The efficiency of different analytical methods are compared, and it is shown that only radiochemical methods afford a true picture of the quantitative extent of adsorption. Hydrothermal studies have been undertaken to assess the interactions between the Ca(OH) 2 component of cement and radioactive waste constituents. In most cases, chemical reaction occurs due to the strongly alkaline nature of the medium: the potential of hydrothermal methods for predicting the behaviour and performance of cement-radwaste systems is assessed and the relevant solution chemistry described. Cement-zeolite interactions have been studied: these interactions are revealed by a variety of physical techniques, and begin to afford some insight into the reaction mechanism. (author)

A plugging solution for cementing deep oil and gas wells

Energy Technology Data Exchange (ETDEWEB)

Angelopulo, O K; Bakshutov, V S; Bikbau, M Ya; Danyushevskiy, V S; Ilyukhin, V V; Khydyrov, M B; Lobov, L L; Nikolayeva, M K; Nikulin, V Ya; Nudelman, B I

1983-01-01

In order to use the solution in a temperature range of -10 to +250 degrees in conditions of salt agression, a plugging solution for cementing deep oil and gas wells, which contains a ground clinker, a mineral additive, a slaking liquid and a modifier additive, is made up in the following manner: ground chlorosilicate clinker is used as the clinker (alynite portland cement) (100 parts); a mixture of gypsum and limestone with peat or cope in a 1 to 3 to 4 to 3 to 8 ratio is used as the mineral additive (5 to 65 parts); the slaking liquid is water of a 1 to 2.5 percent aqueous solution of electrolytes of CaC/sub 12/ or K/sub 2/CO/sub 3/ (42 to 115.5 parts), while the modifier additive is an aqueous solution of liquid glass or polyacrylate (0.05 to 17.55 parts). The solution contains an analyte clinker of the following mineral composition, in parts by weight: Ca/sub 3/Si0/sub 4/C1/sub 2/ (alynite), 100; Ca/sub 2/Si0/sub 3/C1/sub 2/, 2.2 to 33.2; 12CuO with 7A1/sub 2/0/sub 3/, 2.2 to 25.0; CuO with 5A1/sub 2/0/sub 3/, 1.1 to 8.3; CuO with 2A10/sub 2/, 1.1 to 8.3; 4CaO with A1/sub 2/0/sub 3/ with Fe/sub 2/0/sub 3/, 15.6 to 25.0; 2CuO with Fe/sub 2/0/sub 3/, 0.1 to 5.0; a glass phase of 0.3 to 25.0 and free CuO, 0.6 to 2.5; and total MgO, 0.3 to 2.5.

Effect of the cement type on compatibility with carboxylate super plasticisers; Influencia de la naturaleza del cemento en la compatibilidad con aditivos superplastificantes basados en carboxilatos

Energy Technology Data Exchange (ETDEWEB)

Bundyra-Oracz, G.; Kurdowski, W.

2011-07-01

An empirical study was conducted to gain a fuller understanding of the interactions taking place in cement superplasticiser systems. To this end, two clinkers of clinkers of known chemical and phase composition were prepared in this study to gain insight into such interactions. One contained no tricalcium aluminate (C1), while the other had a 9% C{sub 3}A content (C2). These clinkers were ground to approximately 340 m{sup 2}/kg and blended with gypsum only or gypsum and Klein compound (3CaO{center_dot}3Al{sub 2}O{sub 3}{center_dot}CaSO{sub 4}) (1, 2). Sufficient compound was added to C1 to ensure the formation of about the same amount of ettringite after 0.5 and 1 h of hydration as found in cement C2 + gypsum. The admixture used was a carboxylate superplasticiser. Rheology measurements showed that while paste yield stress was correlated to ettringite formation, no such simple relationship was observed for plastic viscosity. Plastic viscosity depended on the total hydrates formed, i.e., not only as ettringite but also as C-S-H gel. The findings revealed that in clinkers with very low sulfate and potassium contents, the rheology of carboxylate-containing cement paste is primarily controlled by ettringite formation. (Author) 15 refs.

Influence Of Cement Kiln Dust As Partial Replacement On Some Properties Of Ordinary And White Portland Cement

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Salah Sharif

2013-04-01

Full Text Available Cement Kiln Dust (CKD is produced as a solid waste with large quantities during manufacturing of Portland cement clinker. The possibility of utilizing CKD as partial replacement for Ordinary Portland Cement (OPC and White Portland Cement (WPC produced in factories of the Iraqi cement state company has been examined in this study to fulfil the environmental and economical aims. Different percentages of CKD were blended with OPC and WPC mixes. The results show that the amount of water for normal consistency were increased with about 39 % and 31 % for OPC and WPC blended with 25 % CKD. The setting time (initial and final decreases with increasing percent of CKD added. Compressive strength decreases slightly with increasing CKD content up to 10 %. For 7- day curing time, it decreases 7 % and 9 % for OPC and WPC mixes, respectively. As percent of added CKD increases to more than 10 %, the compressive strength and other parameters where affected significantly. Overall results proved that OPC and WPC blended with up to 10 % CKD are admissible for passing relevant specification requirements.

Recycling Jorf Lasfar fly ash as an additive to cement

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Hamadi A

2012-09-01

Full Text Available Recycling fly ash is a good example of valorization of waste. It gives a solution the environmental problem by avoiding land filling, and reducing CO2 emission in the atmosphere. In this work we studied the physical-chemical characteristics of Jorf Lasfar fly ash. The parameters investigated were particle size, density, specific surface Blaine, chemical and mineralogical compositions. The techniques used are scanning electronic microscope (SEM, transmission electronic microscope (TEM, X-rays fluorescence (XRF, X-rays diffraction (XRD and atomic spectrometry emission coupled with inductive plasma ICP. We also conducted a study on the mechanical behavior of type CPJ45 cements produced from a combined grinding of clinker, limestone and gypsum. The substitution of a portion of the clinker by different percentages of fly ash was conducted. We noticed that the compression and bending resistances for these mixtures went through a maximum at 28 days with the addition of 7% (by mass of ash. This result showed that the mineral and chemical compositions of this ash conferred a Pozzoulanic power to the cement studied.

Portland cement hydration and early setting of cement stone intended for efficient paving materials

Science.gov (United States)

Grishina, A.

2017-10-01

Due to the growth of load on automotive roads, modern transportation engineering is in need of efficient paving materials. Runways and most advanced highways require Portland cement concretes. This makes important the studies directed to improvement of binders for such concretes. In the present work some peculiarities of the process of Portland cement hydration and early setting of cement stone with barium hydrosilicate sol were examined. It was found that the admixture of said sol leads to a shift in the induction period to later times without significant change in its duration. The admixture of a modifier with nanoscale barium hydrosilicates increases the degree of hydration of the cement clinker minerals and changes the phase composition of the hydration products; in particular, the content of portlandite and tricalcium silicate decreases, while the amount of ettringite increases. Changes in the hydration processes of Portland cement and early setting of cement stone that are caused by the nanoscale barium hydrosilicates, allow to forecast positive technological effects both at the stage of manufacturing and at the stage of operation. In particular, the formwork age can be reduced, turnover of molds can be increased, formation of secondary ettringite and corrosion of the first type can be eliminated.

Performance of portland limestone cements: Cements designed to be more sustainable that include up to 15% limestone addition

Science.gov (United States)

Barrett, Timothy J.

In 2009, ASTM and AASHTO permitted the use of up to 5% interground limestone in ordinary portland cement (OPC) as a part of a change to ASTM C150/AASHTO M85. When this work was initiated a new proposal was being discussed that would enable up to 15% interground limestone cement to be considered in ASTM C595/AASHTO M234. This work served to provide rapid feedback to the state department of transportation and concrete industry for use in discussions regarding these specifications. Since the time this work was initiated, ASTM C595/AASHTO M234 was passed (2012c) and PLCs are now able to be specified, however they are still not widely used. The proposal for increasing the volume of limestone that would be permitted to be interground in cement is designed to enable more sustainable construction, which may significantly reduce the CO2 that is embodied in the built infrastructure while also extending the life of cement quarries. Research regarding the performance of cements with interground limestone has been conducted by the cement industry since these cements became widely used in Europe over three decades ago, however this work focuses on North American Portland Limestone Cements (PLCs) which are specifically designed to achieve similar performance as the OPCs they replace.This thesis presents a two-phase study in which the potential for application of cements containing limestone was assessed. The first phase of this study utilized a fundamental approach to determine whether cement with up to 15% of interground or blended limestone can be used as a direct substitute to ordinary portland cement. The second phase of the study assessed the concern of early age shrinkage and cracking potential when using PLCs, as these cements are typically ground finer than their OPC counterparts. For the first phase of the study, three commercially produced PLCs were obtained and compared to three commercially produced OPCs made from the same clinker. An additional cement was tested

Microwave processing of cement and concrete materials – towards an industrial reality?

International Nuclear Information System (INIS)

Buttress, Adam; Jones, Aled; Kingman, Sam

2015-01-01

Each year a substantial body of literature is published on the use of microwave to process cement and concrete materials. Yet to date, very few if any have lead the realisation of a commercial scale industrial system and is the context under which this review has been undertaken. The state-of the–art is evaluated for opportunities, and the key barriers to the development of new microwave-based processing techniques to enhance production, processing and recycling of cement and concrete materials. Applications reviewed include pyro-processing of cement clinker; accelerated curing, non-destructive testing and evaluation (NDT&E), and end-of-life processing including radionuclide decontamination

Use of residual wood in the cement manufacturing process

International Nuclear Information System (INIS)

Gue, R.

2005-01-01

This PowerPoint presentation discussed the use of wood residuals in the cement manufacturing process. An outline of the cement manufacturing process was presented. Raw materials are combined in exact proportions to create a chemically correct mix, which is then pulverized in a mill. The mix is then burned in a kiln. The end product is cooled to form the pellet sized material known as clinker, which is then milled to form cement. The combustion and destruction characteristics of a cement kiln were presented. Modern cement kilns require approximately 3.2 Gj of energy to produce one tonne of cement. It was noted that wood residuals do not contain halogens, sulfur or other materials detrimental to the cement manufacturing process. Possible injection points for kilns were presented. Various studies have shown that wood residuals can be safely used as a fuel in the manufacture of cement. Environmental benefits derived from using wood included the complete destruction of organic portions, and the fact that residual ash becomes an indistinguishable part of the final product. It was concluded that wood residual materials are a satisfactory alternative fuel for the cement industry. tabs., figs

Assessment of energy and exergy efficiencies of a grate clinker cooling system through the optimization of its operational parameters

International Nuclear Information System (INIS)

Ahamed, J.U.; Madlool, N.A.; Saidur, R.; Shahinuddin, M.I.; Kamyar, A.; Masjuki, H.H.

2012-01-01

Grate coolers are widely used in cement industries to recover heat from hot clinker, coming out from the rotary kiln. This study focuses on improving the energy, exergy and recovery efficiencies of a grate cooling system through the optimization of its operational parameters such as masses of cooling air and clinker, cooling air temperature, and grate speed. It has been found that the energy and recovery energy efficiencies of a cooling system can be increased by 1.1% and 1.9%, respectively, with every 5% mass increases of cooling air. Similarly, it has been estimated that energy and recovery energy efficiencies can be increased by 2.0% and 0.4% with every 5% increase of cooling temperature. The exergy and its recovery efficiencies found to be increased by 3.6% and 2.2%, respectively, for the same condition. Energy efficiency and energy recovery efficiencies are increased by 3.5% and 1.4% with every 9.1% increase of grate speed. Using heat recovery from the exhaust air, energy and exergy recovery efficiencies of the cooling system found to be increased by 21.5% and 9.4%, respectively. It has been found that about 38.10% and 30.86% energy cost can be saved by changing mass flow rate of clinker and mass flow rate of cooling air, respectively. -- Highlights: ► The energy and exergy efficiencies of the base case clinker cooler are 81.2% and 53.7%, respectively. ► To increase 5% mass flow of cooling air, the energy and exergy efficiency increase 1.1% and 0.9%, respectively. ► Increase of grate speed and cooling air temperature cause to increase of all efficiencies. ► Heat recovery from the exhaust air experiences 21.5% and 9.4% in energy and exergy recovery efficiency, respectively. ► Reduction of clinker mass flow reduces the emission of NO x , CO, PM and CO 2 .

Effect of water curing duration on strength behaviour of portland composite cement (PCC) mortar

Science.gov (United States)

Caronge, M. A.; Tjaronge, M. W.; Hamada, H.; Irmawaty, R.

2017-11-01

Cement manufacturing of Indonesia has been introduced Portland Composite Cement (PCC) to minimize the rising production cost of cement which contains 80% clinker and 20% mineral admixture. A proper curing is very important when the cement contains mineral admixture materials. This paper reports the results of an experimental study conducted to evaluate the effect of water curing duration on strength behaviour of PCC mortar. Mortar specimens with water to cement ratio of (W/C) 0.5 were casted. Compressive strength, flexural strength and concrete resistance were tested at 7, 28 and 91 days cured water. The results indicated that water curing duration is essential to continue the pozzolanic reaction in mortar which contributes to the development of strength of mortar made with PCC.

Influence of Waste Glass Powder Addition on the Pore Structure and Service Properties of Cement Mortars

Directory of Open Access Journals (Sweden)

José Marcos Ortega

2018-03-01

Full Text Available At present, reusing waste constitutes an important challenge in order to reach a more sustainable environment. The cement industry is an important pollutant industrial sector. Therefore, the reduction of its CO2 emissions is now a popular topic of study. One way to lessen those emissions is partially replacing clinker with other materials. In this regard, the reuse of waste glass powder as a clinker replacement could be possible. This is a non-biodegradable residue that permanently occupies a large amount of space in dumping sites. The aim of this work is to study the long-term effects (400 days of the addition of waste glass powder on the microstructure and service properties of mortars that incorporate up to 20% of this addition as clinker replacement. The microstructure has been characterised using the non-destructive impedance spectroscopy technique and mercury intrusion porosimetry. Furthermore, differential thermal analysis was also performed. Compressive strength and both steady-state and non-steady-state chloride diffusion coefficients have also been determined. Considering the obtained results, mortars with 10% and 20% waste glass powder showed good service properties until 400 days, similar to or even better than those made with ordinary Portland cement without additions, with the added value of contributing to sustainability.

Degradation of Alumina and Magnesia Chrome refractory bricks in Portland cement kiln – Corrected version*

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Ben Addi K.

2014-05-01

Full Text Available In cement plants, the refractory products are particularly confronted to partially liquid oxide phases at temperature ranging between 900°C and 1700°C. All constituents of these products have to resist not only to thermal constraints, but also to the thermochemical solicitations which result from contact material/coating. In order to study the phenomenon of degradation of refractory bricks in cement kilns and to identify the causes of their degradation, we proceed to the examination of industrial cases in cement kiln. Many chemical tests of the degraded refractory bricks have been done and the results acquired were compared to the ones not used. The analysis of the results is doing using different techniques (Loss of ignition, X-ray Fluorescence, X-ray Diffraction. The results show that the degradation of the used bricks in the clinkering and cooling zone is due to the infiltration of aggressive elements such us sulphur, alkali (Na2O, K2O .... The chemical interaction between the Portland clinker phases and refractory material has also an importance on the stability of the coating and consequently on the life of the refractories.

Crop residues as a potential renewable energy source for Malawi's cement industry

DEFF Research Database (Denmark)

Gondwe, Kenneth J.; Chiotha, Sosten S.; Mkandawire, Theresa

2017-01-01

that the projected total energy demands in 2020, 2025 and 2030 were approximately 177 810 TJ, 184 210 TJ and 194 096 TJ respectively. The highest supply potentials were found to be in the central and southern regions of Malawi, coinciding with the locations of the two clinker plants. Crop residues could meet 45......-57% of the national total energy demand. The demand from the cement industry is only 0.8% of the estimated biomass energy potential. At an annual production of 600 000 t of clinker and 20% biomass co-firing with coal, 18 562 t of coal consumption would be avoided and 46 128 t of carbon dioxide emission reduction...

Shear strength of palm oil clinker concrete beams

International Nuclear Information System (INIS)

Mohammed, Bashar S.; Foo, W.L.; Hossain, K.M.A.; Abdullahi, M.

2013-01-01

Highlights: ► Palm oil clinker can be used as lightweight aggregate for the production of structural concrete. ► The palm oil clinker concrete can be classified as lightweight concrete. ► Full scale reinforced palm oil clinker concrete beams without shear reinforcement were tested. ► The CSA based design equation can be used for the prediction of shear capacity with a limit. - Abstract: This paper presents experimental results on the shear behavior of reinforced concrete beams made of palm oil clinker concrete (POCC). Palm oil clinker (POC) is a by-product of palm oil industry and its utilization in concrete production not only solves the problem of disposing this solid waste but also helps to conserve natural resources. Seven reinforced POCC beams without shear reinforcement were fabricated and their shear behavior was tested. POCC has been classified as a lightweight structural concrete with air dry density less than 1850 kg/m 3 and a 28-day compressive strength more than 20 MPa. The experimental variables which have been considered in this study were the POCC compressive strength, shear span–depth ratio (a/d) and the ratio of tensile reinforcement (ρ). The results show that the failure mode of the reinforced POCC beam is similar to that of conventional reinforced concrete beam. In addition, the shear equation of the Canadian Standard Association (CSA) can be used in designing reinforced POCC beam with ρ ⩾ 1. However, a 0.5 safety factor should be included in the formula for ρ < 1

Comparative analysis of the life cycle impact assessment of available cement inventories in the EU

International Nuclear Information System (INIS)

Josa, Alejandro; Aguado, Antonio; Cardim, Arnaldo; Byars, Ewan

2007-01-01

Life cycle impact assessment (LCIA) is one of basic steps in life cycle assessment methodology (LCA). This paper presents a comparative study of the LCIA of different life cycle inventories (LCI) for EU cements. The analysis unit used is the manufacture of 1 kg of cement, from 'cradle to gate'. The impact categories considered are those resulting from the manufacture of cement and include greenhouse effects, acidification, eutrophication and summer and winter smog, amongst others. The results of the study highlighted some inconsistencies in existing inventories. As for the LCIA, the main environmental interventions related to cement manufacture were classified and characterised and their effect on different impact categories analysed. Differences observed in evaluation of the impact of cement type were essentially related to their clinker content

Environmental Assessment of Different Cement Manufacturing ...

Science.gov (United States)

Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

Utilization of lime-dried sludge for eco-cement clinker production: effects of different feeding points.

Science.gov (United States)

Cao, Haihua; Liu, Wei; Xu, Jingcheng; Liu, Jia; Huang, Juwen; Huang, Xiangfeng; Li, Guangming

2018-02-01

Co-processing lime-dried sludge (LDS) in cement kilns is an appropriate technique to solve the problem of LDS disposal and promote the sustainable development for cement industry. However, there were limited studies that investigated the effects of feeding points on product quality and cement kiln emissions. In this study, simulated experiments were conducted by dividing the feeding points into high-temperature zones (HTZs) and raw mill (RM). Cement quality and major cement kiln emission characteristics were comprehensively investigated. The results showed that in terms of burnability, compressive strength and microstructure, the optimum co-processing amount of LDS were 9 wt% when feeding at RM, while 6% when feeding at HTZs. Meanwhile, the organic emissions of RM samples were mainly low environmental risk compounds of amides and nitrogenous heterocyclic compounds. Inorganic gaseous pollutions of NO X and SO 2 , respectively, were 8.11 mg/g DS and 12.89 mg/g DS, compared with 7.61 mg/g DS and 4.44 mg/g DS for HTZs. However, all the cement kiln emissions concentration were still much lower than standard requirements. Overall, RM had a bigger LDS co-processing capacity and higher, but acceptable, cement kiln emissions. Feeding LDS via RM could dispose larger amounts of sludge and provide more alternative materials for cement manufacturing.

Treatment of radioactive silts and soils with organic materials

International Nuclear Information System (INIS)

Sobolev, I.A.; Barinov, A.S.; Dmitriev, S.A.; Lifanov, F.A.; Varlakov, A.P.; Karlin, S.V.

1997-01-01

Moscow SIA RADON is developing the ''Clinker'' method to treat radioactive silts and grounds. The ''Clinker'' method consists of radioactive silt (ground) mixed with lime and other components. This mixture is calcined at 800 to 1000 o C. The product is ground to a surface area size of 2500 to 4500 cm 2 /g, mixed with water at a water-to-cement ratio not less than 0.25, and aged to form a solid monolith. The ''Clinker'' method was compared to the traditional cementation methods. The ''Clinker'' method reduces the final volume and enhance the strength characteristics of the final product. The ''Clinker'' cement compound has higher hardening rate. Preliminary data show that it has higher cold resistance, sulfate and leaching corrosion durability in comparison to one prepared by the traditional cementation method. The range of applicability of the ''Clinker'' method is increased by the possibility of treating materials containing up to 80% (mass) of organic materials, such as turf, flora and fauna decomposition products, and manmade material, including natural materials, such as petroleum products and polymers. In addition, the ''Clinker'' method does not require expensive waste binders, i.e., cement. The ''Clinker'' cement can be used for cementation of other radioactive waste. (author)

Numerical simulation of thermal-hydraulic processes in the riser chamber of installation for clinker production

Directory of Open Access Journals (Sweden)

Borsuk Grzegorz

2016-03-01

Full Text Available Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.

The application of CFD modelling to support the reduction of CO2 emissions in cement industry

International Nuclear Information System (INIS)

Mikulčić, Hrvoje; Vujanović, Milan; Fidaros, Dimitris K.; Priesching, Peter; Minić, Ivica; Tatschl, Reinhard; Duić, Neven; Stefanović, Gordana

2012-01-01

The cement industry is one of the leading producers of anthropogenic greenhouse gases, of which CO 2 is the most significant. Recently, researchers have invested a considerable amount of time studying ways to improve energy consumption and pollutant formation in the overall cement manufacturing process. One idea involves dividing the calcination and clinkering processes into two separate furnaces. The calcination process is performed in a calciner while the clinkering process takes place in a rotary kiln. As this is new technology in the cement manufacturing process, calciners are still in the research and development phase. The purpose of this paper is to demonstrate the potential of CFD to support the design and optimization of calciners, whose use appears to be essential in reduction of CO 2 emission during cement production. The mathematical model of the calcination process was developed, validated and implemented into a commercial CFD code, which was then used for the analysis. From the results obtained by these simulations, researchers will gain an in-depth understanding of all thermo-chemical reactions in a calciner. This understanding can be used to optimize the calciner's geometry, to make production more efficient, to lower pollutant formation and to subsequently reduce greenhouse gas emissions. -- Highlights: ► The potential of CO 2 emissions reduction, by using a cement calciner was presented. ► When a cement calciner is used, CO 2 emissions reduction of 3–4% can be achieved. ► The calcination model was developed, validated, and then used for the analysis. ► Shown method can be applied for investigation and optimization of cement calciners.

Use of waste brick as a partial replacement of cement in mortar.

Science.gov (United States)

Naceri, Abdelghani; Hamina, Makhloufi Chikouche

2009-08-01

The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

Use of waste brick as a partial replacement of cement in mortar

International Nuclear Information System (INIS)

Naceri, Abdelghani; Hamina, Makhloufi Chikouche

2009-01-01

The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

Characterization of composite materials based on cement-ceramic powder blended binder

Science.gov (United States)

Kulovaná, Tereza; Pavlík, Zbyšek

2016-06-01

Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

Energy saving cement production by grain size optimisation of the raw meal

Directory of Open Access Journals (Sweden)

B. Simons

Full Text Available The production of cement clinker is an energy consuming process. At about 50% of the energy is associated with grinding and milling of the raw meal, that normally is in the range 100% <200 μm with 90% <90 μm. Question: is it possible to use coarser components of the raw meal without reducing the clinker quality. With synthetic raw meals of various grain sizes the clinker formation was studied at static (1100 - 1450°C and dynamic conditions (heating microscope. A routine to adjust the grain size of the components for industrial raw meals is developed. The fine fraction <90 μm should mainly contain the siliceous and argileous components, whereas the calcitic component can be milled separately to a grain size between 200-500 μm, resulting in lower energy consumption for milling. Considering the technical and economical realizability the relation fine/coarse should be roughly 1:1. The energy for milling can be reduced significantly, that in addition leads to the preservation of natural energy resources.

Feasibility study on energy conservation and modernization of Chhatak Cement Co., Ltd.

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

With an objective of saving energies and reducing greenhouse gas emission, discussions were given on a modernization plan for the Chhatak cement factory in The People's Republic of Bangladesh. The Chhatak cement factory having a nominal production capability of 267,000 tons a year uses mainly wet-type long kilns of old type, consuming a great amount of natural gas. The present plan has discussed adoption of the Japanese energy saving technologies. The technologies use a vertical roller mill for raw material pulverization, a suspension preheater and a short kiln for clinker sintering, a grate cooler for clinker cooling, and the pre-crushing system. The result of the discussions provided the prospects of reduction in the natural gas consumption at 50%, and reduction of electric power consumption at 16%. This will mean the annual reduction of about 22,000 tons as converted to crude oil. The CO2 reduction amount would reach 51,800 tons a year. The total investment amount would be US$37,327,000. The result of the financial analysis according to the case studies appears severe, wherein reduction of the various expenses is desired possibly by the finance from Japan with generous conditions.(NEDO)

Model of clinker capacity expansion

CSIR Research Space (South Africa)

Stylianides, T

1998-10-01

Full Text Available This paper describes a model which has been applied in practice to determine an optimal plan for clinker capacity expansion. The problem was formulated as an integer linear program aiming to determine the optimal number, size and location of kilns...

Micromechanical performance of interfacial transition zone in fiber-reinforced cement matrix

Science.gov (United States)

Zacharda, V.; Němeček, J.; Štemberk, P.

2017-09-01

The paper investigates microstructure, chemical composition and micromechanical behavior of an interfacial transition zone (ITZ) in steel fiber reinforced cement matrix. For this goal, a combination of scanning electron microscopy (SEM), nanoindentation and elastic homogenization theory are used. The investigated sample of cement paste with dispersed reinforcement consists of cement CEM I 42,5R and a steel fiber TriTreg 50 mm. The microscopy revealed smaller portion of clinkers and larger porosity in the ITZ. Nanoindentation delivered decreased elastic modulus in comparison with cement bulk (67%) and the width of ITZ (∼ 40 μm). The measured properties served as input parameters for a simple two-scale model for elastic properties of the composite. Although, no major influence of ITZ properties on the composite elastic behavior was found, the findings about the ITZ reduced properties and its size can serve as input to other microstructural fracture based models.

Energetic and exergetic analysis of waste heat recovery systems in the cement industry

International Nuclear Information System (INIS)

Karellas, S.; Leontaritis, A.-D.; Panousis, G.; Bellos, E.; Kakaras, E.

2013-01-01

In a typical cement producing procedure, 25% of the total energy used is electricity and 75% is thermal energy. However, the process is characterized by significant heat losses mainly by the flue gases and the ambient air stream used for cooling down the clinker (about 35%–40% of the process heat loss). Approximately 26% of the heat input to the system is lost due to dust, clinker discharge, radiation and convection losses from the kiln and the preheaters. A heat recovery system could be used to increase the efficiency of the cement plant and thus contribute to emissions decrease. The aim of this paper is to examine and compare energetically and exergetically, two different WHR (waste heat recovery) methods: a water-steam Rankine cycle, and an Organic Rankine Cycle (ORC). A parametric study proved that the water steam technology is more efficient than ORC in exhaust gases temperature higher than 310 °C. Finally a brief economic assessment of the most efficient solution was implemented. WHR installations in cement industry can contribute significantly in the reduction of the electrical consumptions operating cost thus being a very attractive investment with a payback period up to 5 years. - Highlights: • This paper presents waste heat recovery as a way to gain energy from the exhaust gases in a cement plant. • Water steam cycle and ORC has been analyzed for waste heat recovery. • The energetic and exergetic evaluation of the two waste heat recovery processes is presented and compared

Influence of limestone on the hydration of Portland cements

International Nuclear Information System (INIS)

Lothenbach, Barbara; Le Saout, Gwenn; Gallucci, Emmanuel; Scrivener, Karen

2008-01-01

The influence of the presence of limestone on the hydration of Portland cement was investigated. Blending of Portland cement with limestone was found to influence the hydrate assemblage of the hydrated cement. Thermodynamic calculations as well as experimental observations indicated that in the presence of limestone, monocarbonate instead of monosulfate was stable. Thermodynamic modelling showed that the stabilisation of monocarbonate in the presence of limestone indirectly stabilised ettringite leading to a corresponding increase of the total volume of the hydrate phase and a decrease of porosity. The measured difference in porosity between the 'limestone-free' cement, which contained less than 0.3% CO 2 , and a cement containing 4% limestone, however, was much smaller than calculated. Coupling of thermodynamic modelling with a set of kinetic equations which described the dissolution of the clinker, predicted quantitatively the amount of hydrates. The quantities of ettringite, portlandite and amorphous phase as determined by TGA and XRD agreed well with the calculated amounts of these phases after different periods of time. The findings in this paper show that changes in the bulk composition of hydrating cements can be followed by coupled thermodynamic models. Comparison between experimental and modelled data helps to understand in more detail the dominating processes during cement hydration

Clinker Burning Kinetics and Mechanism

DEFF Research Database (Denmark)

Telschow, Samira

: an ordinary lab-scale heating furnace and a sample motion system. The motion system consists of a SiC tube, which moves the sample, placed in a Pt/Rh-crucible, at a chosen velocity through the heating furnace. Simultaneously, the sample is rotated around its horizontal axis with a chosen rotation velocity....... The influence of different heating profiles on clinker formation was studied, and it was observed that C3S formation was more complete, the faster the sample was heated to a temperature >1400 °C. However, only with relative long residence times above this temperature clinker phase compositions similar...... often not applicable. Agglomeration of the raw meal was observed to start already at 900 °C. The agglomerates formed are first rather weak, but increase in hardness with increasing temperature. The size of the agglomerates as well as the amount formed was found to be dependent on the rotation velocity...

Impact of the use of alternative fuels on clinker reactivity; Impacto del uso de combustibles alternativos sobre la reactividad del clínker

Energy Technology Data Exchange (ETDEWEB)

Serrano-González, K.; Reyes-Valdez, A.; Chowaniec, O.

2017-07-01

The use of alternative fuels in the cement industry has increased its relevance in the past decades due to their ecological and economic benefits. In concert with the efforts to increase its use, several studies have focused on their potential impact with respect to clinker reactivity and how they could affect the expected physical and mechanical properties. This work studied the effects of five alternative fuels on the reactivity of eight industrial clinker samples, considering several analytical techniques. Differences were identified among the clinker samples after replacing the alternative fuels, mainly with simultaneous eliminations, as in samples S4, S5 and S8. The modifications were related to the polymorph, size and reactivity of tricalcium silicate and to the clinker profile during the hydration process, due to the SO3 consumption rate. These changes were expressed in the higher compressive strengths in comparison with the original reference clinker. [Spanish] El uso de combustibles alternativos en la industria cementera ha ido en incremento en las últimas décadas debido a su beneficio ecológico y económico. En línea con los esfuerzos enfocados en incrementar su uso, se han realizado distintos estudios enfocados en determinar su impacto potencial en la reactividad del clínker y en cómo pueden afectar sus propiedades físicas y mecánicas. Este trabajo estudia el efecto de cinco combustibles alternos sobre la reactividad de ocho muestras industriales de clínker, considerando diferentes técnicas analíticas. Se identificaron diferencias principalmente cuando se realizaron eliminaciones simultáneas de varios combustibles, como en las muestras S4, S5 y S8. Las modificaciones se basan en un cambio en el polimorfo, tamaño y reactividad del silicato tricálcico y del perfil de hidratación de los clínkeres, relacionado con el ritmo del consumo del SO3. Las modificaciones se reflejaron en un incremento en la resistencia a la compresión.

Modernization of Byuzmeyinsky Cement Plant

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

With an objective of saving energy and reducing greenhouse gas emission, investigations and discussions were given on a modernization project for Byuzmeyinsky Cement Factory, the only cement factory in Turkmenistan. Byuzmeyinsky Cement Factory uses the wet process which consumes a large amount of energy, is inferior in production efficiency and quality, and discharging a great amount of greenhouse effect gas. The present project will execute change of the raw material crusher into a vertical roll mill for one of the four wet kilns, and change of the facilities for raw material powder mixing and storing and clinker manufacturing into dry-type facilities using the NSP system. As a result of the discussions, the energy saving effect would be 86,321 tons of crude oil equivalent annually, and the greenhouse gas emission reducing effect would be 224,467 t-CO2 annually. The total fund amount required for the project is estimated to be 90,211,000 dollars. With regard to the profitability, the internal financial profit rate would be 9.71% after tax, and the ROE would be 18.62%, whereas the project is considered feasible. (NEDO)

Research of fluidized bed cement clinker sintering system by pilot plant; Ryudosho cement shosei gijutsu no kaihatsu. 7

Energy Technology Data Exchange (ETDEWEB)

Sugiyama, T [Center for Coal Utilization, Japan, Tokyo (Japan); Sato, N; Hashimoto, I; Nakatsuka, M [The Cement Association of Japan, Tokyo (Japan)

1996-09-01

While a cement manufacturing process generally performs sintering by using a rotary kiln, a development work has been carried out as a subsidy operation of the Agency of Natural Resources and Energy on a cement sintering technology using a fluidized bed consisted of two furnaces: a jet flow bed granulating furnace and a fluidized bed sintering furnace. This paper reports the results of tests and researches performed during fiscal 1995. A plant with a scale of 20 ton-a-day production started in 1993 after having gone through bench scale tests. The year 1995 conducted by August its performance evaluation, review of the operation method and the safety criteria, and generalization of the tests. A multi-stage cyclone system has been employed in the preheating equipment for cement material powder. A number of improvements have been realized in the aspects of construction and operation, such as stabilization of dust collecting efficiency by employing a high-efficiency type cyclone, and operation with reduced pressure variation. Based on these results, a construction had been progressed in parallel on a new plant upscaled to 200 ton-a-day production. The new plant was completed in December, 1995. 9 figs., 8 tabs.

Accelerated hydration of high silica cements

International Nuclear Information System (INIS)

Walker, Colin; Yui, Mikazu

2012-01-01

Current Japanese designs for high level radioactive waste (HLW) repositories anticipate the use of both bentonite (buffer and backfill material) and cement based materials. Using hydrated Ordinary Portland Cement (OPC) as a grouting material is undesirable because the associated high pH buffer will have an undisputed detrimental effect on the performance of the bentonite buffer and backfill and of the host rock by changing its porosity. Instead, hydrated low pH cement (LopHC) grouting materials are being developed to provide a pH inferior or equal to 11 to reduce these detrimental effects. LopHC grouting materials use mixtures of superfine OPC (SOPC) clinker and silica fume (SF), and are referred as high silica cements (HSC). The focus of the present study was to identify the development of the unhydrated and hydrated mineral assemblage and the solution chemistry during the hydration of HSC. Since hydration experiments of cementitious materials are notably slow, a ball mill was used to accelerate hydration. This was done for two reasons. Firstly, to develop a method to rapidly hydrate cement based materials without the need for higher temperatures (which can alter the mineral assemblage), and secondly, to ensure that the end point of hydration was reached in a reasonable time frame and so to realize the final mineralogy and solution chemistry of hydrated HSC

Industrial versus Laboratory Clinker Processing Using Grinding Aids (Scale Effect

Directory of Open Access Journals (Sweden)

Joseph Jean Assaad

2015-01-01

Full Text Available The evaluation of grinding aid (GA effect on clinker processing in laboratory grinding mills is relatively simple. Yet, the results obtained cannot be directly transposed to industrial mills, given the fundamentally different operational modes and grinding parameters. This paper seeks to evaluate the scale effect by comparing the results obtained from a closed-circuit tube mill operating at 90 ton/hr to those determined using a 50-liter laboratory mill. Tests results have shown that the decrease in specific energy consumption (Ec due to glycol or amine-based GA can be evaluated under laboratory conditions. However, such tests underestimate the actual performance that could be achieved in real-scale mills; the Ec reduction due to GA is around twofold higher when grinding is performed in real-scale mill. Compared to industrial tests, the cement particle size distribution curves widened and shifted towards higher diameters when grinding was performed under laboratory conditions, particularly with GA additions. This led to remarkable changes in water demand, setting time, and 1- and 28-day compressive strengths.

Effect of flue gas recirculation during oxy-fuel combustion in a rotary cement kiln

International Nuclear Information System (INIS)

Granados, David A.; Chejne, Farid; Mejía, Juan M.; Gómez, Carlos A.; Berrío, Ariel; Jurado, William J.

2014-01-01

The effect of Flue Gas Recirculation (FGR) during Oxy-Fuel Combustion in a Rotary Cement Kiln was analyzed by using a CFD model applied to coal combustion process. The CFD model is based on 3D-balance equations for mass, species, energy and momentum. Turbulence and radiation model coupled to a chemical kinetic mechanism for pyrolysis processes, gas–solid and gas–gas reactions was included to predicts species and flame temperature distribution, as well as convective and radiation energy fluxes. The model was used to study coal combustion with air and with oxygen for FGR between 30 and 85% as controller parameter for temperature in the process. Flame length effect and heat transfer by convection and radiation to the clinkering process for several recirculation ratios was studied. Theoretical studies predicted a located increase of energy flux and a reduction in flame length with respect to the traditional system which is based on air combustion. The impact of FGR on the oxy-fuel combustion process and different energy scenarios in cement kilns to increase energy efficiency and clinker production were studied and evaluated. Simulation results were in close agreement with experimental data, where the maximum deviation was 7%

The influence of calcium lignosulphonate - sodium bicarbonate on the status of ettringite crystallization in fly ash cement paste

Energy Technology Data Exchange (ETDEWEB)

Yang, K.; Zhang, C.; Liu, Z. [Hebei Institute of Technology, Tang Shan (China)

2002-01-01

Calcium lignosulphonate (CL) - sodium bicarbonate (SB) (a total of 0.7% by weight of cement and CL to SB ratio of 1:1.8) will cause the fluidity of fly ash cement paste to decrease rapidly. It is the variation of the status of ettringite crystallization that causes this phenomenon. Experimental results show that CL-SB affects the liquid-phase composition of fly ash cement paste remarkably. As a result, ettringite crystallizes out in the shape of needles from the solution. These needle-like crystal particles are distributed in the solution at a certain distance from the surface of clinker particles. At the initial hydration stage, the crystallization of ettringite is stronger in fly ash cement with calcined gypsum than in fly ash cement with gypsum. 5 refs., 10 figs., 2 tabs.

Feasibility study on energy conservation and modernization of Chhatak Cement Co., Ltd.

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

With an objective of saving energies and reducing greenhouse gas emission, discussions were given on a modernization plan for the Chhatak cement factory in The People's Republic of Bangladesh. The Chhatak cement factory having a nominal production capability of 267,000 tons a year uses mainly wet-type long kilns of old type, consuming a great amount of natural gas. The present plan has discussed adoption of the Japanese energy saving technologies. The technologies use a vertical roller mill for raw material pulverization, a suspension preheater and a short kiln for clinker sintering, a grate cooler for clinker cooling, and the pre-crushing system. The result of the discussions provided the prospects of reduction in the natural gas consumption at 50%, and reduction of electric power consumption at 16%. This will mean the annual reduction of about 22,000 tons as converted to crude oil. The CO2 reduction amount would reach 51,800 tons a year. The total investment amount would be US$37,327,000. The result of the financial analysis according to the case studies appears severe, wherein reduction of the various expenses is desired possibly by the finance from Japan with generous conditions.(NEDO)

Mercury enrichment and its effects on atmospheric emissions in cement plants of China

Science.gov (United States)

Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

2014-08-01

The cement industry is one of the most significant anthropogenic sources of atmospheric mercury emissions worldwide. In this study of three typical Chinese cement plants, mercury in kiln flue gas was sampled using the Ontario Hydro Method (OHM), and solid samples were analyzed. Particulate matter recycling, preheating of raw materials, and the use of coal and flue gas desulfurization derived gypsum contributed to emissions of Hg in the air and to accumulation in cement. Over 90% of the mercury input was emitted into the atmosphere. Mercury emission factors were 0.044-0.072 g/t clinker for the test plants. The major species emitted into the atmosphere from cement plants is oxidized mercury, accounting for 61%-91% of the total mercury in flue gas. The results of this study help improve the accuracy of the mercury emission inventory in China and provide useful information for developing mercury controls.

Design and manufacture of X-ray analyser of CaO, Fe2O3, SiO2 and Al2O3, investment opportunity of Vietnam cement factories

International Nuclear Information System (INIS)

Nguyen Thanh Tuy; Luong Duc Long

2008-01-01

Cement is produced by heating naturally occurring raw materials containing the required oxides in kiln, which results in a product called clinker. To obtain the finished cement, the clinker is then ground together with gypsum, which controls setting properties, to a fine powder. Portland cement is a mixture of compounds formed from the oxides of Ca(CaO), Si(SiO 2 ), Al(Al 2 O 3 ), and Fe(Fe 2 O 3 ). In addition to these four main constituents it also contains smaller amounts of MgO, K 2 O, SO 3 , etc. Effective process control of cement is important to ensure high quality of the product. Traditionally wavelength dispersive x-ray fluorescence (WDXRF) spectrometers are used for cement quality control at the modern cement factories. The XRF-NCS02 is a compact energy dispersive X-ray fluorescence (EDXRF) analyzer. These spectrometers also are used for cement quality control at the small size cement plant. Product description: The XRF-NCS02 , table-top cement analyzer is a computer-based EDXRF spectrometer. The high efficiency and high resolution Si PIN detector is coupled to a 4096 channel MCA for data collection. The special low-power x-ray tube of the system requires no cooling and obligates the need for radioisotopes, as commonly found on such instruments. Computer: Compatible notebook or desktop PC, Pentium processor with CD-ROM. Software: XRF - NCS02 software for quantitative analysis; Interactive, operation under Windows XP. Installation: dimensions 500x380x300 mm (W x D x H); weight: 10 kg. (author)

Natural gamma-emitting radionuclides in egyptian cement

International Nuclear Information System (INIS)

El Arabi, A.M.; Abbady, A.; El Kamel, A.H.; Nosier, A.; Moustafa, A.

2005-01-01

Samples of cement manufactured in Egypt and the various raw materials, which compose the product, have been analyzed using gamma-spectroscopy, in order to determine the concentration of natural radionuclides and associated radiological hazard. The mean of specific activity due to all the three radionuclides (226 R a, 232 T h and 40 K ) were found to be 20±4 , 11± 2, 320 ± 18 (gypsum), 41 ±8, 27± 5, 410± 27 (clay), 58 ± 11, 18 3, 321± 20 (Iron ore) and 37.6 ± 6, 11.8 ± 3, 178.6 ± 15 Bq.kg-1 (Portland cement), respectively. 40 K concentration could not be detected in Slag; limestone; Sulphate resistant cement; Clinker and White cement, while the mean activity concentrations of 226 R a and 232 T h are 239 ± 16, 48.7 ± 7; 31.5 ±5, 10 ± 2; 47 ± 7, 20 ± 4; 23 ± 5, 10.4 ± 3 and 23 ± 5, 11 ±3 Bq.kg-1, respectively. The measured activity concentrations of these natural radionuclides were compared with data of some countries. The present values are in the same range and sometimes less than those in other countries

Natural gamma-emitting radionuclides in egyptian cement

International Nuclear Information System (INIS)

El-Arabi, A.M.; Abbady, A.; El-Kamel, A.H.; Nosier, A.; Moustafa, A.

2005-01-01

Samples of cement manufactured in Egypt and the various raw materials, which compose the product, have been analyzed using gamma-spectroscopy, in order to determine the concentration of natural radionuclides and associated radiological hazard. The mean of specific activity due to all the three radionuclides (226 R a, 232 T h and 40 K ) were found to be 20 ± 4 , 11 ± 2, 320 ± 18 (gypsum), 41 ± 8, 27 ± 5, 410 ± 27 (clay), 58 ± 11, 18 3, 321 ± 20 (Iron ore) and 37.6 ± 6, 11.8 ± 3, 178.6 ± 15 Bq.kg-1 (Portland cement), respectively. 40 K concentration could not be detected in Slag; limestone; Sulphate resistant cement; Clinker and White cement, while the mean activity concentrations of 226 R a and 232 T h are 239 ± 16, 48.7 ± 7; 31.5 ± 5, 10 ± 2; 47 3 ± 7, 20 ± 4; 23 ± 5, 10.4 ± 3 and 23 ± 5, 11 ± 3 Bq.kg-1, respectively. The measured activity concentrations of these natural radionuclides were compared with data of some countries. The present values are in the same range and sometimes less than those in other countries

Quantitative Analysis of the Mineralogical Stages of the Clinkers of Portland Cement. Qualitative and Quantitative Analysis, by Infrared Spectroscopy of the Mineralogical Stages of the Clinker of Portland Cement

Directory of Open Access Journals (Sweden)

Käsner, Bernd

1972-09-01

Full Text Available Not availablePara la determinación cuantitativa de las fases mineralógicas del clinker de cemento portland, tan sólo se emplean el análisis microscópico y el de difracción de rayos X. Ambas técnicas exigen una preparación de muestras muy cuidadosa, lo que lleva bastante tiempo. A causa de estas circunstancias surge el interés de desarrollar un procedimiento con el que se pueda obtener resultados de exactitud y con poco trabajo, basado en la espectroscopia infrarroja. En principio existen dificultades, tanto en el método de trabajo como de interpretación de resultados. Por ejemplo, la formación y composición de las fases del clíñker se hallan sometidas a variaciones; por otra parte, aún no se ha llegado a elaborar un procedimiento para estudio por IR de sistemas que contengan varios componentes inorgánicos en estado sólido. Se ha pensado en la realización previa de análisis elementales, con los que se aclararían los de las fases minerales de los clínkeres, ya que no está aún suficientemente resuelto —a pesar de la importancia que esto representa— el análisis cuantitativo de estas fases.

A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

Science.gov (United States)

Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

2015-06-01

Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

Characterisation of Cements From Dominantly Volcanic Raw Materials of the Carpathian Bend Zone

Directory of Open Access Journals (Sweden)

Halmagy Timea

2016-12-01

Full Text Available This paper presents the results of laboratory investigations regarding the production of cements from local raw materials, such as limestone from Varghis, gypsum from Nucsoara, basaltic scoria from Racosul de Jos, volcanic tuff from Racosul de Sus, diatomite from Filia, and red mud from Oradea. The raw mixtures, based on modified Bogue calculations, contain limestone, gypsum, and one or two of the above-mentioned materials. The cements resulted from clinker grinding in a laboratory gas furnace at 1260-1300 °C, with one hour at the peak temperatures, and were characterised for Blaine specific surface area, specific density, and mineral phases. Physico-mechanical properties, such as water content for normal consistency, setting time, soundness, and compressive strength were also determined. Results show that these cements contain belite, ferrite, calcium sulphoaluminate, anhydrite, and some minor compounds.

Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement

International Nuclear Information System (INIS)

Aubert, J.E.; Husson, B.; Sarramone, N.

2006-01-01

This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called 'A', based on the washing, phosphation and calcination of the ash, and a modified process, called 'B', intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at landfills for non

Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement

Energy Technology Data Exchange (ETDEWEB)

Aubert, J.E. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France)]. E-mail: aubert@insa-toulouse.fr; Husson, B. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France); Sarramone, N. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France)

2006-08-25

This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called 'A', based on the washing, phosphation and calcination of the ash, and a modified process, called 'B', intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at

Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

Energy Technology Data Exchange (ETDEWEB)

Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)

1998-09-01

Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer

Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry

Energy Technology Data Exchange (ETDEWEB)

NONE

2013-06-01

The Indian cement industry is one of the most efficient in the world. Its efforts to reduce its carbon footprint by adopting the best available technologies and environmental practices are reflected in the achievement of reducing total CO2 emissions to an industrial average of 0.719 tCO2/t cement in 2010 from a substantially higher level of 1.12 tCO2/t cement in 1996. However, because the manufacturing process relies on the burning of limestone, it still produced 137 MtCO2 in 2010 – approximately 7% of India’s total man-made CO2 emissions. Yet opportunity for improvement exists, particularly in relation to five key levers that can contribute to emissions reductions: alternative fuel and raw materials; energy efficiency; clinker substitution; waste heat recovery and newer technologies. This roadmap sets out one pathway by which the Indian cement industry can reach its targets to improve energy efficiency and reduce CO2 emissions by 2050, thereby laying the foundation for low-carbon growth in the years beyond. The Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry builds on the global IEA technology roadmap for the cement sector developed by the IEA and the World Business Council for Sustainable Development’s Cement Sustainability Initiative. It outlines a possible transition path for the Indian cement industry to reduce its direct CO2 emissions intensity to 0.35 tCO2/t cement and support the global goal of halving CO2 emissions by 2050.

Basic investigation on promotion of joint implementation in fiscal 2000. Energy conservation and modernization plan for Chhatak Cement Co., Ltd.; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chhatak Cement sha shoene, kindaika keikaku

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

With an objective of saving energies and reducing greenhouse gas emission, discussions were given on a modernization plan for the Chhatak cement factory in The People's Republic of Bangladesh. The Chhatak cement factory having a nominal production capability of 267,000 tons a year uses mainly wet-type long kilns of old type, consuming a great amount of natural gas. The present plan has discussed adoption of the Japanese energy saving technologies. The technologies use a vertical roller mill for raw material pulverization, a suspension preheater and a short kiln for clinker sintering, a grate cooler for clinker cooling, and the pre-crushing system. The result of the discussions provided the prospects of reduction in the natural gas consumption at 50%, and reduction of electric power consumption at 16%. This will mean the annual reduction of about 22,000 tons as converted to crude oil. The CO2 reduction amount would reach 51,800 tons a year. The total investment amount would be US$37,327,000. The result of the financial analysis according to the case studies appears severe, wherein reduction of the various expenses is desired possibly by the finance from Japan with generous conditions.(NEDO)

β-Dicalcium silicate-based cement: synthesis, characterization and in vitro bioactivity and biocompatibility studies.

Science.gov (United States)

Correa, Daniel; Almirall, Amisel; García-Carrodeguas, Raúl; dos Santos, Luis Alberto; De Aza, Antonio H; Parra, Juan; Delgado, José Ángel

2014-10-01

β-dicalcium silicate (β-Ca₂ SiO₄, β-C₂ S) is one of the main constituents in Portland cement clinker and many refractory materials, itself is a hydraulic cement that reacts with water or aqueous solution at room/body temperature to form a hydrated phase (C-S-H), which provides mechanical strength to the end product. In the present investigation, β-C₂ S was synthesized by sol-gel process and it was used as powder to cement preparation, named CSiC. In vitro bioactivity and biocompatibility studies were assessed by soaking the cement samples in simulated body fluid solutions and human osteoblast cell cultures for various time periods, respectively. The results showed that the sol-gel process is an available synthesis method in order to obtain a pure powder of β-C₂ S at relatively low temperatures without chemical stabilizers. A bone-like apatite layer covered the material surface after soaking in SBF and its compressive strength (CSiC cement) was comparable with that of the human trabecular bone. The extracts of this cement were not cytotoxic and the cell growth and relative cell viability were comparable to negative control. © 2013 Wiley Periodicals, Inc.

Evaluation of Portland cement from X-ray diffraction associated with cluster analysis

International Nuclear Information System (INIS)

Gobbo, Luciano de Andrade; Montanheiro, Tarcisio Jose; Montanheiro, Filipe; Sant'Agostino, Lilia Mascarenhas

2013-01-01

The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

The influence of mineralogical, chemical and physical properties on grindability of commercial clinkers with high MgO level

International Nuclear Information System (INIS)

Souza, Vladia Cristina G. de; Koppe, Jair Carlos; Costa, Joao F.C.L.; Vargas, Andre Luis Marin; Blando, Eduardo; Huebler, Roberto

2008-01-01

This research investigates various methods able to identify possible mineralogical, physical and chemical influences on the grindability of commercial clinkers with high MgO level. The aim of the study is to evaluate the hardness and elastic modulus of the clinker mineral phases and their fracture strength during the comminution processes, comparing samples from clinkers with low MgO level (0.5%) and clinkers with elevated MgO levels (> 5.0%). The study of the influence of mineralogical, chemical and physical properties was carried out using several analytical techniques, such as: optical microscopy, X-ray diffraction with Rietveld refinement (XRD) and X-ray fluorescence (XRF). These techniques were useful in qualifying the different clinker samples. The drop weight test (DWT) and the Bond ball mill grindability test were performed to characterize the mechanical properties of clinkers. Nanoindentation tests were also carried out. Results from the Bond ball mill grindability test were found to be related to the hardness of the mineral phase and to mineralogical characteristics, such as type and amount of inclusions in silicates, belite and alite crystals shape, or microcracked alites. In contrast, the results obtained by the DWT were associated to the macro characteristics of clinkers, such as porosity, as well as to the hardness and mineralogical characteristics of belite crystals in clusters. Hardness instrumented tests helped to determine the Vickers hardness and elastic modulus from the mineral phases in commercial clinkers and produced different values for the pure phases compared to previous publications

Assessment of Energy Performance and Emission Control Using Alternative Fuels in Cement Industry through a Process Model

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Azad Rahman

2017-12-01

Full Text Available Cement manufacturing is one of the most energy intensive processes and is accountable for substantial pollutant emissions. Increasing energy costs compel stakeholders and researchers to search for alternative options to improve energy performance and reduce CO2 emissions. Alternative fuels offer a realistic solution towards the reduction of the usage of fossil fuels and the mitigation of pollutant emissions. This paper developed a process model of a precalciner kiln system in the cement industry using Aspen Plus software to simulate the effect of five alternative fuels on pollutant emissions and energy performance. The alternatives fuels used were tyre, municipal solid waste (MSW, meat and bone meal (MBM, plastic waste and sugarcane bagasse. The model was developed on the basis of energy and mass balance of the system and was validated against data from a reference cement plant. This study also investigated the effect of these alternative fuels on the quality of the clinker. The results indicated that up to a 4.4% reduction in CO2 emissions and up to a 6.4% reduction in thermal energy requirement could be achieved using these alternative fuels with 20% mix in coal. It was also found that the alternative fuels had minimum influence on the clinker quality except in the case of MSW. Overall, MBM was found to be a better option as it is capable on reducing energy requirement and CO2 emissions more than others. The outcomes of the study offer better understanding of the effects of solid alternative fuels to achieve higher energy performance and on mitigating pollutant emissions in cement industry.

Biomonitoring spatial and temporal impact of atmospheric dust from a cement industry

International Nuclear Information System (INIS)

Branquinho, Cristina; Gaio-Oliveira, Gisela; Augusto, Sofia; Pinho, Pedro; Maguas, Cristina; Correia, Otilia

2008-01-01

The objective of this work was to evaluate the spatial and temporal impact of dust-pollution in the vicinity of a cement industry, located in an area with dry climate. The spatial impact integrated over time was evaluated from the concentrations of Ca, Fe and Mg in in-situ Xanthoria parietina. The temporal pattern was assessed through one-month transplants of the lichen Ramalina canariensis. Four potential sources of atmospheric dust were evaluated: the limestone-quarry; the unpaved roads, the deposit area and the cement mill. Calcium concentration in lichens was considered the best cement-dust indicator. Different types of dust (clinker and grinded-limestone-dust) resulted in different time-patterns of Ca accumulation, which was also related with the different influence that wet and dry periods have in the lichen accumulation process. The dust pollution was found to be deposited locally and dependent on: the nature of dust particles and the volume and frequency of precipitation. - Biomonitoring Spatial and Temporal dust emissions in dry climates

Advanced dust control techniques in cement industry electrostatic precipitator - a case study

International Nuclear Information System (INIS)

Khattak, Z.; Ahmad, J.

2011-01-01

The case study deal with the current day problem of pollution by industrial zones in Pakistan with emphasis on the cement Industry which has been proved to be the second revenue generating hub after textile sector of the Pakistan. A pilot study into the identification and available removal Techniques of particulates from the exhaust of a cement plant clinker cooler was carried out. The objective of this work was to study the performance of the each technique in detail in the removal of a particulate with a wide range of sizes, under different operational conditions and to compare the results for collection efficiency with predictions by available theoretical models. A brief and comprehensive discussion regarding design, construction and bottlenecks of each tool has been discussed to fully ascertain it's scope and usability. First part of the study identifies the various pollutants being emitted from the chimney of a specific cement plant in Pakistan and while last portion deals with the ways to curtail these pollutants. (author)

Biomonitoring spatial and temporal impact of atmospheric dust from a cement industry

Energy Technology Data Exchange (ETDEWEB)

Branquinho, Cristina [Universidade de Lisboa, Faculdade de Ciencias, Centro de Ecologia e Biologia Vegetal, Campo Grande, Edificio C2, Piso 4, 1749-016 Lisbon (Portugal); Universidade Atlantica, Antiga Fabrica da Polvora de Barcarena, 2745-615 Barcarena (Portugal)], E-mail: cmbranquinho@fc.ul.pt; Gaio-Oliveira, Gisela; Augusto, Sofia; Pinho, Pedro; Maguas, Cristina; Correia, Otilia [Universidade de Lisboa, Faculdade de Ciencias, Centro de Ecologia e Biologia Vegetal, Campo Grande, Edificio C2, Piso 4, 1749-016 Lisbon (Portugal)

2008-01-15

The objective of this work was to evaluate the spatial and temporal impact of dust-pollution in the vicinity of a cement industry, located in an area with dry climate. The spatial impact integrated over time was evaluated from the concentrations of Ca, Fe and Mg in in-situ Xanthoria parietina. The temporal pattern was assessed through one-month transplants of the lichen Ramalina canariensis. Four potential sources of atmospheric dust were evaluated: the limestone-quarry; the unpaved roads, the deposit area and the cement mill. Calcium concentration in lichens was considered the best cement-dust indicator. Different types of dust (clinker and grinded-limestone-dust) resulted in different time-patterns of Ca accumulation, which was also related with the different influence that wet and dry periods have in the lichen accumulation process. The dust pollution was found to be deposited locally and dependent on: the nature of dust particles and the volume and frequency of precipitation. - Biomonitoring Spatial and Temporal dust emissions in dry climates.

Quantitative study of Portland cement hydration by X-Ray diffraction/Rietveld analysis and geochemical modeling

Science.gov (United States)

Coutelot, F.; Seaman, J. C.; Simner, S.

2017-12-01

In this study the hydration of Portland cements containing blast-furnace slag and type V fly ash were investigated during cement curing using X-ray diffraction, with geochemical modeling used to calculate the total volume of hydrates. The goal was to evaluate the relationship between the starting component levels and the hydrate assemblages that develop during the curing process. Blast furnace-slag levels of 60, 45 and 30 wt.% were studied in blends containing fly ash and Portland cement. Geochemical modelling described the dissolution of the clinker, and predicted quantitatively the amount of hydrates. In all cases the experiments showed the presence of C-S-H, portlandite and ettringite. The quantities of ettringite, portlandite and the amorphous phases as determined by XRD agreed well with the calculated amounts of these phases after different periods of time. These findings show that changes in the bulk composition of hydrating cements can be described by geochemical models. Such a comparison between experimental and modelled data helps to understand in more detail the active processes occurring during cement hydration.

CONCRETE BASED ON MODIFIED DISPERSE CEMENT SYSTEM

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D. V. Rudenko

2016-08-01

Full Text Available Purpose. The article considers definition of the bond types occurring in a modified cement concrete matrix, and the evaluation of the quality of these links in a non-uniform material to determine the geometrical and physical relationships between the structure and the cement matrix modifiers. Methodology. To achieve this purpose the studies covered the microstructure of dispersed modified concrete cement matrix, the structure formation mechanism of the modified cement concrete system of natural hardening; as well as identification of the methods of sound concrete strength assessment. Findings. The author proposed a model of the spatial structure of the concrete cement matrix, modified by particulate reinforcement crystal hydrates. The initial object of study is a set of volume elements (cells of the cement matrix and the system of the spatial distribution of reinforcing crystallohydrates in these volume elements. It is found that the most dangerous defects such as cracks in the concrete volume during hardening are formed as a result of internal stresses, mainly in the zone of cement matrix-filler contact or in the area bordering with the largest pores of the concrete. Originality. The result of the study is the defined mechanism of the process of formation of the initial strength and stiffness of the modified cement matrix due to the rapid growth of crystallohydrates in the space among the dispersed reinforcing modifier particles. Since the lack of space prevents from the free growth of crystals, the latter cross-penetrate, forming a dense structure, which contributes to the growth of strength. Practical value. Dispersed modifying cement matrix provides a durable concrete for special purposes with the design performance characteristics. The developed technology of dispersed cement system modification, the defined features of its structure formation mechanism and the use of congruence principle for the complex of technological impacts of physical

Scenario Study on PM emission Reduction in Cement Industry

Science.gov (United States)

Tang, Qian; Chen, Xiaojun; Xia, Xin; Wang, Lijuan; Wang, Huili; Jin, Ling; Yan, Zhen

2018-01-01

Cement industry is one of the high pollution industries in China. Evaluation of the primary particulate matter (PM) emission status and the reduction potential is not only important for our understanding of the effectiveness of current pollution control measures but also vital for future policy design. In this study, PM emitted from cement producing process in 2014 was calculated using an emission factor method. Three PM emission control scenarios were set up considering source control, process management and end-of-pipe treatment, and the PM emission reduction by 2020 under the three scenarios was predicted, respectively. In 2014, the primary PM emission from cement industry was 1.95 million tons. By 2020, the productions of cement and clinker were expected to increase by 12% and 7%, respectively, and the PM emission would increase by about 10%. By implementation of GB4915-2013 and comprehensive control of fugitive PM emission, the PM emission would probably be reduced by 34%. Another 7% decrease would be expected from source control. The second scenario can be considered as an assessment of the effectiveness of the revised emission standard, and this research can be used as a technical support to the environmental management authorities to make relevant policies.

A thermodynamic approach to the hydration of sulphate-resisting Portland cement

International Nuclear Information System (INIS)

Lothenbach, Barbara; Wieland, Erich

2006-01-01

A thermodynamic approach is used to model changes in the hydrate assemblage and the composition of the pore solution during the hydration of calcite-free and calcite-containing sulphate-resisting Portland cement CEM I 52.5 N HTS. Modelling is based on thermodynamic data for the hydration products and calculated hydration rates for the individual clinker phases, which are used as time-dependent input parameters. Model predictions compare well with the composition of the hydrate assemblage as observed by TGA and semi-quantitative XRD and with the experimentally determined compositions of the pore solutions. The calculations show that in the presence of small amounts of calcite typically associated with Portland cement, C-S-H, portlandite, ettringite and calcium monocarbonate are the main hydration products. In the absence of calcite in the cement, however, siliceous hydrogarnet instead of calcium monocarbonate is observed to precipitate. The use of a higher water-to-cement ratio for the preparation of a calcite-containing cement paste has a minor effect on the composition of the hydrate assemblage, while it significantly changes the composition of the pore solution. In particular, lower pH value and higher Ca concentrations appear that could potentially influence the solubility and uptake of heavy metals and anions by cementitious materials

Utilization of alternative fuels and materials in cement kiln towards emissions of benzene, toluene, ethyl-benzene and xylenes (BTEX

Directory of Open Access Journals (Sweden)

Muliane Ulfi

2018-01-01

Full Text Available Co-processing in cement industry has benefits for energy conservation and waste recycling. Nevertheless, emissions of benzene, toluene, ethyl-benzene, and xylenes (BTEX tend to increase compared to a non co-processing kiln. A study was conducted in kiln feeding solid AFR (similar to municipal solid waste, MSW having production capacity 4600-ton clinker/day (max. 5000 ton/day and kiln feeding biomass having production capacity 7800-ton clinker/day (max. 8000 ton/day. The concentration of VOCs emissions tends to be higher at the raw mill on rather than the raw mill off. At the raw mill on, concentration of total volatile organic carbon (VOCs emission from cement kiln stack feeding Solid AFR 1, biomass, Solid AFR 2, and mixture of Solid AFR and biomass is 16.18 mg/Nm3, 16.15 mg/Nm3, 9.02 mg/Nm3, and 14.11 mg/Nm3 respectively. The utilization of biomass resulted in the lower fraction of benzene and the higher fraction of xylenes in the total VOCs emission. Operating conditions such as thermal substitution rate, preheater temperature, and kiln speed are also likely to affect BTEX emissions.

Non-autoclaved aerated concrete with mineral additives

Science.gov (United States)

Il'ina, L. V.; Rakov, M. A.

2016-01-01

We investigated the effect of joint grinding of Portland cement clinker, silica and carbonate components and mineral additives to specific surface of 280 - 300 m2/kg on the properties (strength, average density and thermal conductivity) of non-autoclaved aerated concrete, and the porosity of the hardened cement paste produced from Portland cement clinker with mineral additives. The joint grinding of the Portland cement clinker with silica and carbonate components and mineral additives reduces the energy consumption of non-autoclaved aerated concrete production. The efficiency of mineral additives (diopside, wollastonite) is due to the closeness the composition, the type of chemical bonds, physical and chemical characteristics (specific enthalpy of formation, specific entropy) to anhydrous clinker minerals and their hydration products. Considering the influence of these additions on hydration of clinker minerals and formation of hardened cement paste structure, dispersed wollastonite and diopside should be used as mineral additives. The hardness and, consequently, the elastic modulus of diopside are higher than that of hardened cement paste. As a result, there is a redistribution of stresses in the hardened cement paste interporous partitions and hardening, both the partitions and aerated concrete on the whole. The mineral additives introduction allowed to obtain the non-autoclaved aerated concrete with average density 580 kg/m3, compressive strength of 3.3 MPa and thermal conductivity of 0.131 W/(m.°C).

Assessment of radiological hazards of naturally occurring radioactive materials in cement industry

International Nuclear Information System (INIS)

Aslam, M.; Gul, R.; Ara, T.; Hussain, M.

2012-01-01

A study on the radiological hazard in Portland cement due to the presence of naturally occurring radioactive materials is being carried out. The Portland cement manufactured in the Islamabad/Rawalpindi region of Pakistan, intermediate products (clinker) and the various raw materials which compose the product have been analysed for 226 Ra, 232 Th and 40 K using a gamma spectrometry system with a N-type high-purity germanium detector of 80 % relative efficiency. From the measured gamma ray spectra, specific activities were determined. The mean values of the total specific activity of 226 Ra, 232 Th and 40 K are 34.2±11.9, 29.1±3.6 and 295.1±66.9 Bq kg -1 , respectively in Portland cement, 28.4±8.7, 11.3±1.7 and 63.1±17.3 Bq kg -1 , respectively in lime stone, 8.2±1.9, 16.2±3.9 and 187.7±53.2 Bq kg -1 , respectively in gypsum, 34.7±13.1, 41.2±6.7 and 187.6±17.2 Bq kg -1 , respectively in clay, 41.1±11.8, 39.3±6.9 and 195.1±29.2 Bq kg -1 , respectively in laterite and 51.1±18.2, 23.2±1.2 and 258.4±15.3 Bq kg -1 , respectively in clinker. The radium equivalent activities (Ra eq ), external hazard index (H ex ), internal hazard index (H in ), absorbed dose rate in air (D) and annual effective dose rate (E eff ) were also determined. The measured activity concentrations for these radio nuclides and radiological indices were compared with the reported national and international data. All these measured values are comparable with the worldwide data reported in UNSCEAR publications. (authors)

Influence of Thermal Treatment Conditions on the Properties of Dental Silicate Cements

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Georgeta Voicu

2016-02-01

Full Text Available In this study the sol-gel process was used to synthesize a precursor mixture for the preparation of silicate cement, also called mineral trioxide aggregate (MTA cement. This mixture was thermally treated under two different conditions (1400 °C/2 h and 1450 °C/3 h followed by rapid cooling in air. The resulted material (clinker was ground for one hour in a laboratory planetary mill (v = 150 rot/min, in order to obtain the MTA cements. The setting time and mechanical properties, in vitro induction of apatite formation by soaking in simulated body fluid (SBF and cytocompatibility of the MTA cements were assessed in this study. The hardening processes, nature of the reaction products and the microstructural characteristics were also investigated. The anhydrous and hydrated cements were characterized by different techniques e.g., X-ray diffraction (XRD, scanning electron microscopy (SEM, infrared spectroscopy (FT-IR and thermal analysis (DTA-DTG-TG. The setting time of the MTA cement obtained by thermal treatment at 1400 °C/2 h (MTA1 was 55 min and 15 min for the MTA cement obtained at 1450 °C/3 h (MTA2. The compressive strength values were 18.5 MPa (MTA1 and 22.9 MPa (MTA2. Both MTA cements showed good bioactivity (assessed by an in vitro test, good cytocompatibility and stimulatory effect on the proliferation of cells.

Innovative process routes for a high-quality concrete recycling in the aggregates and cement industries

OpenAIRE

Bru , Kathy; Menard , Yannick; Touzé , Solène; Le Moign , Alain; Poirier , Jean Eric; Ruffié , Gilles; Bonnaudin , Fabrice; Von Der Weid , Frédéric

2011-01-01

International audience; Hardened concrete is a composite material that contains two main phases: the matrix (hardened cement paste, 20 %) and aggregates (gravels and sand, 80 %). The liberation and the recycling of these constituents can provide an answer to i) the exploration of new aggregates supply sources imposed by the depletion of natural deposit and the faced difficulties when trying to open new quarries and ii) the reduction of CO2 emissions in the clinker manufacturing process throug...

Estimation of CO2 emissions from China’s cement production: Methodologies and uncertainties

International Nuclear Information System (INIS)

Ke, Jing; McNeil, Michael; Price, Lynn; Khanna, Nina Zheng; Zhou, Nan

2013-01-01

In 2010, China’s cement output was 1.9 Gt, which accounted for 56% of world cement production. Total carbon dioxide (CO 2 ) emissions from Chinese cement production could therefore exceed 1.2 Gt. The magnitude of emissions from this single industrial sector in one country underscores the need to understand the uncertainty of current estimates of cement emissions in China. This paper compares several methodologies for calculating CO 2 emissions from cement production, including the three main components of emissions: direct emissions from the calcination process for clinker production, direct emissions from fossil fuel combustion and indirect emissions from electricity consumption. This paper examines in detail the differences between common methodologies for each emission component, and considers their effect on total emissions. We then evaluate the overall level of uncertainty implied by the differences among methodologies according to recommendations of the Joint Committee for Guides in Metrology. We find a relative uncertainty in China’s cement-related emissions in the range of 10 to 18%. This result highlights the importance of understanding and refining methods of estimating emissions in this important industrial sector. - Highlights: ► CO 2 emission estimates are critical given China’s cement production scale. ► Methodological differences for emission components are compared. ► Results show relative uncertainty in China’s cement-related emissions of about 10%. ► IPCC Guidelines and CSI Cement CO 2 and Energy Protocol are recommended

Investigation on the potential of waste cooking oil as a grinding aid in Portland cement.

Science.gov (United States)

Li, Haoxin; Zhao, Jianfeng; Huang, Yuyan; Jiang, Zhengwu; Yang, Xiaojie; Yang, Zhenghong; Chen, Qing

2016-12-15

Although there are several methods for managing waste cooking oil (WCO), a significant result has not been achieved in China. A new method is required for safe WCO management that minimizes the environmental threat. In this context, this work was developed in which cement clinker and gypsum were interground with various WCOs, and their properties, such as grindability, water-cement ratio required to achieve a normal consistency, setting times, compressive strength, contents of calcium hydroxide and ettringite in the hardened paste, microstructure and economic and environmental considerations, were addressed in detail. The results show that, overall, WCO favorably improves cement grinding. WCO prolonged the cement setting times and resulted in longer setting times. Additionally, more remarkable effects were found in cements in which WCO contained more unsaturated fatty acid. WCOs increased the cement strength. However, this enhancement was rated with respect to the WCO contents and components. WCOs decreased the CH and AFt contents in the cement hardened paste. Even the AFt content at later ages was reduced when WCO was used. WCO also densify microstructure of the hardened cement paste. It is economically and environmentally feasible to use WCOs as grinding aids in the cement grinding process. These results contribute to the application of WCOs as grinding aids and to the safe management of WCO. Copyright © 2016 Elsevier Ltd. All rights reserved.

Dependence of Capillary Properties of Contemporary Clinker Bricks on Their Microstructure

Science.gov (United States)

Wesołowska, Maria; Kaczmarek, Anna

2017-10-01

Contemporary clinker bricks are applied for outer layers of walls built from other materials and walls which should have high durability and aesthetic qualities. The intended effect depends not only on the mortar applied but also on clinker properties. Traditional macroscopic tests do not allow to predict clinker behaviour in contact with mortars and external environment. The basic information for this issue is open porosity of material. It defines the material ability to absorb liquids: rain water (through the face wall surface) and grout from mortar (through base surface). The main capillary flow goes on in pores with diameters from 300 to 3000nm. It is possible to define pore distribution and their size using the Mercury Intrusion Porosimetry method. The aim of these research is evaluation of clinker brick capillary properties (initial water absorption and capillary rate) and analysis of differences in microstructure of the face and base wall of a product. Detailed results allowed to show pore distribution in function of their diameters and definition of pore amount responsible for capillary flow. Based on relation between volume function differential and pore diameter, a differential distribution curve was obtained which helped to determine the dominant diameters. The results obtained let us state that face wall of bricks was characterized with the lowest material density and open porosity. In this layer (most burnt) part of pores could be closed by locally appearing liquid phase during brick burning. Thus density is lower comparing to other part of the product.

The Optimization of Calcareous Fly Ash-Added Cement Containing Grinding Aids and Strength-Improving Additives

Directory of Open Access Journals (Sweden)

Gökhan Kaplan

2018-01-01

Full Text Available This is an experimental study which explores the physical, mechanical, and economic factors involved in the production of type CEM II A-B/W cement. In this context, 4 cement additives were used in two different dosages (200 and 800 g/t. Class C fly ash was used for composite cement production at ratios of 5%, 20%, and 35%. It was shown that Blaine fineness increases with the increasing fly ash content. The use of fly ash at ratios of 5% and 20% was not found to have any unfavorable effects on the compressive strength at the early days. It is found that the use of additive for improving the early-age strength is preferable when fly ash is used. It is possible to produce Class 52.5 N cement using additives to improve early strength and 20% fly ash. Loss in strength was observed in cement mortars produced using glycol-based grinding aid. Increasing the dosage of chemical additive also led to loss in strength due to nonhomogeneous distribution of hydration products. As a result, grinding fly ash with clinker and the use of cement chemicals contribute to the cement sector in terms of sustainability. It is possible to produce cements with improved mechanical properties especially with the use of 20% fly ash.

Effects of Blended-Cement Paste Chemical Composition Changes on Some Strength Gains of Blended-Mortars

Science.gov (United States)

Kirgiz, Mehmet Serkan

2014-01-01

Effects of chemical compositions changes of blended-cement pastes (BCPCCC) on some strength gains of blended cement mortars (BCMSG) were monitored in order to gain a better understanding for developments of hydration and strength of blended cements. Blended cements (BC) were prepared by blending of 5% gypsum and 6%, 20%, 21%, and 35% marble powder (MP) or 6%, 20%, 21%, and 35% brick powder (BP) for CEMI42.5N cement clinker and grinding these portions in ball mill at 30 (min). Pastes and mortars, containing the MP-BC and the BP-BC and the reference cement (RC) and tap water and standard mortar sand, were also mixed and they were cured within water until testing. Experiments included chemical compositions of pastes and compressive strengths (CS) and flexural strengths (FS) of mortars were determined at 7th-day, 28th-day, and 90th-day according to TS EN 196-2 and TS EN 196-1 present standards. Experimental results indicated that ups and downs of silica oxide (SiO2), sodium oxide (Na2O), and alkali at MP-BCPCC and continuously rising movement of silica oxide (SiO2) at BP-BCPCC positively influenced CS and FS of blended cement mortars (BCM) in comparison with reference mortars (RM) at whole cure days as MP up to 6% or BP up to 35% was blended for cement. PMID:24587737

Effects of Blended-Cement Paste Chemical Composition Changes on Some Strength Gains of Blended-Mortars

Directory of Open Access Journals (Sweden)

Mehmet Serkan Kirgiz

2014-01-01

Full Text Available Effects of chemical compositions changes of blended-cement pastes (BCPCCC on some strength gains of blended cement mortars (BCMSG were monitored in order to gain a better understanding for developments of hydration and strength of blended cements. Blended cements (BC were prepared by blending of 5% gypsum and 6%, 20%, 21%, and 35% marble powder (MP or 6%, 20%, 21%, and 35% brick powder (BP for CEMI42.5N cement clinker and grinding these portions in ball mill at 30 (min. Pastes and mortars, containing the MP-BC and the BP-BC and the reference cement (RC and tap water and standard mortar sand, were also mixed and they were cured within water until testing. Experiments included chemical compositions of pastes and compressive strengths (CS and flexural strengths (FS of mortars were determined at 7th-day, 28th-day, and 90th-day according to TS EN 196-2 and TS EN 196-1 present standards. Experimental results indicated that ups and downs of silica oxide (SiO2, sodium oxide (Na2O, and alkali at MP-BCPCC and continuously rising movement of silica oxide (SiO2 at BP-BCPCC positively influenced CS and FS of blended cement mortars (BCM in comparison with reference mortars (RM at whole cure days as MP up to 6% or BP up to 35% was blended for cement.

Cements in Radioactive Waste Disposal

International Nuclear Information System (INIS)

Glasser, F.P.

2013-01-01

burden of proof because with few exceptions, much less is known about their ability chemically to immobilise waste species and their long- term durability relative to Portland cement in a range of natural environments. It is concluded that the most robust of these alternative formulations are based on calcium aluminate and sulfoaluminate cements, on magnesium phosphate and on geopolymers. (author)

Cements in Radioactive Waste Disposal

Energy Technology Data Exchange (ETDEWEB)

Glasser, F. P. [University of Aberdeen, Scotland (United Kingdom)

2013-09-15

burden of proof because with few exceptions, much less is known about their ability chemically to immobilise waste species and their long- term durability relative to Portland cement in a range of natural environments. It is concluded that the most robust of these alternative formulations are based on calcium aluminate and sulfoaluminate cements, on magnesium phosphate and on geopolymers. (author)

Thermodynamic and exergoeconomic analysis of a cement plant: Part I – Methodology

International Nuclear Information System (INIS)

Atmaca, Adem; Yumrutaş, Recep

2014-01-01

Highlights: • Energy, exergy and exergoeconomic analysis of a complete cement plant have been investigated. • The first and second law efficiencies based on the energy and exergy analysis are defined for the entire cement plant. • The specific energy consumption of the whole sections of the cement plant have been analyzed. • The specific manufacturing costs of farine, clinker and cement have been determined by the cost analysis. - Abstract: The energy, exergy and exergoeconomic analysis of a cement factory has been studied within two parts. This paper is the first part of the study which includes the thermodynamic and exergoeconomic methodology and formulations developed for such a comprehensive and detailed analysis. The second part of this study is about the application of the developed formulation which considers an actual cement plant located in Gaziantep, Turkey. The energy consumption by the cement industry is about 5% of the total global industrial energy consumption. It is also one of the world’s largest industrial sources of CO 2 emissions. In this paper, a cement plant is considered with all main manufacturing units. Mass, energy, and exergy balances are applied to each system. The first and second law efficiencies based on the energy and exergy analysis and performance assessment parameters are defined for the entire cement plant. The formulations for the cost of products, and cost formation and allocation within the system are developed based on exergoeconomic analysis. In order to obtain the optimal marketing price of cement and to decrease specific energy consumption of the whole plant, the cost analysis formulated here have substantial importance

Compressive and flexural strength of concrete containing palm oil biomass clinker and polypropylene fibres

Science.gov (United States)

Ibrahim, M. H. Wan; Mangi, Sajjad Ali; Burhanudin, M. K.; Ridzuan, M. B.; Jamaluddin, N.; Shahidan, S.; Wong, YH; Faisal, SK; Fadzil, M. A.; Ramadhansyah, P. J.; Ayop, S. S.; Othman, N. H.

2017-11-01

This paper presents the effects of using palm oil biomass (POB) clinker with polypropylene (PP) fibres in concrete on its compressive and flexural strength performances. Due to infrastructural development works, the use of concrete in the construction industry has been increased. Simultaneously, it raises the demand natural sand, which causes depletion of natural resources. While considering the environmental and economic benefits, the utilization of industrial waste by-products in concrete will be the alternative solution of the problem. Among the waste products, one of such waste by-product is the palm oil biomass clinker, which is a waste product from burning processes of palm oil fibres. Therefore, it is important to utilize palm oil biomass clinker as partial replacement of fine aggregates in concrete. Considering the facts, an experimental study was conducted to find out the potential usage of palm oil fibres in concrete. In this study, total 48 number of specimens were cast to evaluate the compressive and flexural strength performances. Polypropylene fibre was added in concrete at the rate of 0.2%, 0.4% and 0.6%, and sand was replaced at a constant rate of 10% with palm oil biomass clinker. The flexural strength of concrete was noticed in the range of 2.25 MPa and 2.29 MPa, whereas, the higher value of flexural strength was recorded with 0.4% polypropylene fibre addition. Hence, these results show that the strength performances of concrete containing POB clinker could be improved with the addition of polypropylene fibre.

The effect of statistical analytical measurement variations on the plant control parameters and production costs in cement manufacturing – a case study

Directory of Open Access Journals (Sweden)

A. D. Love

2010-01-01

Full Text Available Raw materials used in cement manufacturing normally have varying chemical compositions and require regular analyses for plant control purposes. This is achieved by using several analytical instruments, such as XRF and ICP. The values obtained for the major elements Ca, Si, Fe and Al, are used to calculate the plant control parameters Lime Saturation Factor (LSF, Silica Ratio (SR and Alumina Modulus (AM. These plant control parameters are used to regulate the mixing and blending of various raw meal components and to operate the plant optimally. Any errors and large fluctuations in these plant parameters not only influence the quality of the cement produced, but also have a major effect on the cost of production of cement clinker through their influence on the energy consumption and residence time in the kiln. This paper looks at the role that statistical variances in the analytical measurements of the major elements Ca, Si, Fe and Al can have on the ultimate LSF, SR and AM values calculated from these measurements. The influence of too high and too low values of the LSF, SR and AM on clinker quality and energy consumption is discussed, and acceptable variances in these three parameters, based on plant experiences, are established. The effect of variances in the LSF, SR and AM parameters on the production costs is then analysed, and it is shown that variations of as large as 30% and as little as 5% can potentially occur. The LSF calculation incorporates most chemical elements and therefore is prone to the largest number of variations due to statistical variances in the analytical determinations of the chemical elements. Despite all these variations in LSF values they actually produced the smallest influence on the production cost of the clinker. It is therefore concluded that the LSF value is the most practical parameter for plant control purposes.

75 FR 77831 - Lightweight Thermal Paper From Germany: Notice of Preliminary Results of Antidumping Duty...

Science.gov (United States)

2010-12-14

..., (2) thermal active coating, (3) top coating, (4) basis weight, (5) maximum optical density units, (6...) of the Act. Citing Stainless Steel Bar from India,\\6\\ and Gray Portland Cement and Clinker From... Cement and Clinker From Mexico; Final Results of Antidumping Duty Administrative Review, 58 FR 25803...

Analyses of heavy metals in mineral trioxide aggregate and Portland cement.

Science.gov (United States)

Schembri, Matthew; Peplow, George; Camilleri, Josette

2010-07-01

Portland cement is used in the construction industry as a binder in concrete. It is manufactured from chalk, limestone, and clay, which are clinkered at very high temperatures and ground with gypsum to form Portland cement. The raw materials and the manufacturing process can result in the inclusion of heavy metals in Portland cement. Portland cement with a four to one addition of bismuth oxide is marketed as mineral trioxide aggregate (MTA), which is used mainly as a dental material. Heavy metal inclusion can be of concern because MTA is in contact with hard and soft tissues. Measurements of arsenic, lead, and chromium in hydrated gray and white Portland cement, ProRoot MTA, and MTA Angelus were conducted with graphite furnace atomic absorption spectrophotometry after acid digestion on the hydrated material. The leaching of the metal ions from the solid material in water and simulated body fluid (SBF) was also determined. All cement types showed high relative values of leached chromium compared with arsenic and lead in both the total metal content and leached species. The gray Portland cement showed the highest total amount of metal. The white Portland and both MTAs had lower values for all the leached metal ions. Both MTAs released more arsenic than the amount specified in ISO 9917-1 (2007). Portland cements and MTAs showed evidence of heavy metals in the acid-soluble form as well as leaching in deionized water and SBF. MTA contained levels of arsenic higher than the safe limit specified by the ISO 9917-1 (2007). Copyright 2010 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

THE INFLUENCE OF CaO AND P2O5 OF BONE ASH UPON THE REACTIVITY AND THE BURNABILITY OF CEMENT RAW MIXTURES

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TOMÁŠ IFKA

2012-03-01

Full Text Available The influence of CaO and P2O5 upon the reactivity of cement raw meal was investigated in this paper. Ash of bone meal containing Ca3(PO42 - 3CaO·P2O5 was used as the source of P2O5. Two series of samples with different content of the ash of bone meal were prepared. In the first series, the ash of bone was added into cement raw meal. The second series of samples were prepared by considering ash as one of CaO sources. Therefore, the total content of CaO in cement raw meal was kept constant, while the amount of P2O5 increased. These different series of samples were investigated by analyzing free lime content in the clinkers. The XRD analysis and Electron Micro Probe Analyzer analysis of the clinkers were also carried out. Two parameters were used to characterize the reactivity of cement raw meal: content of free lime and Burnability Index (BI calculated from free lime content in both series of samples burnt at 1350 ºC, 1400 ºC, 1450 ºC and 1500 ºC. According to the first parameter, P2O5 content that drastically makes worse the reactivity of cement raw meal was found at 1.11 wt.% in the first series, while this limit has reached 1.52 wt.% in the second one. According to the BI, the limit of P2O5 was found at 1.42 wt. % in the first series and 1, 61 wt.% in the second one. Furthermore, EPMA has demonstrated the presence of P2O5 in both calcium silicate phases forming thus solid solutions.

System of lower cogeneration in the cement industry; Sistema de cogeneracion inferior en la industria del cemento

Energy Technology Data Exchange (ETDEWEB)

Romero Paredes, H.; Vazquez, A; Ambriz, J. J.; Fosado, A.; Cedillo, D.; Sanchez, R. [Universidad Autonoma Metropolitana-Iztapalapa (Mexico)

1999-07-01

In this paper present work, the design of a cogeneration system was made, taking advantage of the waste thermal flows in a cement manufacturing industry. The costs by concept of energy sources in the cement industry represent between 30 and 60% of the production costs, reason why any diminution in its consumption, will be reflected considerably in the productivity of the company. In order to determine the available capacity of waste energy and to establish the dimension of the cogeneration system it was decided to initially conduct balances of matter and energy of a cement production train. For the evaluation and numerical simulation a case study of a national plant was taken. The analysis takes only into account the rotary kiln, the pre roaster, the gas cooler or conditioner, the cooler of clinker and the separators or dust recuperators. In this study the electrical mills nor the systems that operate all over the plant have been taken in consideration. The results show that in general a high potential of co-generation exists since in some cases the heat losses can reach up to a 50% of the calorific energy input. The capacity of electrical generation by means of a steam turbine when taking advantage of a fraction (in the order of 60%) the residual heat, can be between 200 and 300 watts per kilogram of clinker produced. In conclusion, when recovering by means of appropriate heat exchangers for each one of the mentioned equipment the wasted energy and a network of heat interchange optimized by means of modern technologies an important part of the electrical energy that a cement mill uses can be generated. The method used has been very attractive and with the possibility of applying it to any cement mill and thus evaluate the potentials of energy co-generation. [Spanish] En el presente trabajo, se realizo el diseno de un sistema de cogeneracion aprovechando las corrientes termicas de desecho en una industria de fabricacion de cemento. Los costos por concepto de

Fiscal 1999 technical survey report. Model project implementation feasibility study in India on cement calcination facilities waste heat recovery; 1999 nendo Indo ni okeru cement shosei setsubi hainetsu kaishu model jigyo jisshi kanosei chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

India produces 96-million tons/year of cement, ranking fourth in the world, and 55% of the yield comes from 1-million tons/year plants. Some of the waste heat from the manufacturing process is used to dry materials, etc., but much is discharged into the atmosphere. Estimation is made of the energy conservation effect expected to be brought about in case the waste heat power generation technology which is in use to good effect in Japan is introduced into Indian cement plants whose clinker production exceeds 3,000 tons/day. As the result, it is concluded that the model project may be implemented at any of the four plants for which power generation capability and CO2 reduction effect are tentatively calculated below. There will be power generation of 7,300kW and CO2 reduction of 43,125 tons for the Guijarat Ambuja Cement Ltd./Ambuja Cement Eastern plant; power generation of 7,700kW and CO2 reduction of 901,960 tons for the India Cement Ltd./Rassi Cement plant; power generation of 45,098kW and CO2 reduction of 1,140,220 tons for the Larsen and Toubro Ltd./Hirmi plant; and power generation of 5,450kW and CO2 reduction of 32,230 tons for the J. K. Corp Ltd./Lakshmi Cement Sirohi plant. (NEDO)

Dictionary of cement. Manufacture and technology. German-English. English-German. 2. Rev. and enlarged Ed. Zementwoerterbuch. Herstellung und Technologie. Deutsch-Englisch. Englisch-Deutsch

Energy Technology Data Exchange (ETDEWEB)

Van Amerongen, C

1986-01-01

This book deals with the following fields: cement chemistry; chemical and physical testing; quarrying (drilling, blasting, excavating and loading machinery, haulage vehicles); crushing and grinding; sampling; materials handling; blending, homogenizing, storage (blending beds, silos); kilns, preheaters, precalciners; firing technology (fuels, burners); refractories; clinker coolers; air separators (classifiers); dust collecting equipment (filters, electrostatic precipitators); air pollution and noise control; bulk handling installations; sack packing machines; packaging, palletizing, dispatch.

Mineralogy and microstructure of two Mexican Portland cements for the confinement of radioactive waste

International Nuclear Information System (INIS)

Galicia A, E.; Badillo A, V. E.; Ramirez S, J. R.; Nava E, N.

2014-10-01

The cementitious materials are involved in the different stages of radioactive waste management because they are used for the waste immobilization in the container, as well as filling in the spaces between containers vaults and also as engineering barrier and construction material in civil construction site. Therefore, is necessary to have a study of commercial cement available nationwide involving solid timely analysis in order to identify which phases are responsible for confinement of radionuclides, if considered the most reactive phase -CSH- or called secondary phases. In this research the hydration products of cement are presented as well as its importance in the nuclear industry. The analysis and observation of the cement clinker and the hydration products on the manufactured pulps with two commercial cements resistant to sulphates was realized using the observation technique of solid X-ray diffraction and nuclear analytic techniques of Moessbauer spectroscopy and X-Ray Fluorescence. The results show the presence of calcium silicate hydrates in the amorphous phase and the presence of ettringite crystals and portlandite sheets is appreciated. The abundant iron phase called tetra calcium ferro aluminate has been identified by Moessbauer spectroscopy. (Author)

A new step in cement plant bypass technology; Une nouvelle avancee pour les by-pass en cimenterie

Energy Technology Data Exchange (ETDEWEB)

Civiel, G. [Technip, 92 - Rueil-Malmaison (France)

2001-12-01

The demand of valorizing more and more waste fuel in cement industry results in an increase of volatile element quantities in kiln system, particularly chlorine. In 'Ciment, Betons, Platres, Chaux' no 849 May-June 2001, we made reference to the two new approaches developed by TECHNIP CL to solve the problem of the volatile elements in clinker burning lines: the raw meal curtain and the Taiheyo by-pass. The following article is focused on the second system. (author)

Portland clinker production with carbonatite waste and tire-derived fuel: crystallochemistry of minor and trace elements

Directory of Open Access Journals (Sweden)

F. R. D. Andrade

2014-12-01

Full Text Available This paper presents results on the composition of Portland clinkers produced with non-conventional raw-materials and fuels, focusing on the distribution of selected trace elements. Clinkers produced with three different fuel compositions were sampled in an industrial plant, where all other parameters were kept unchanged. The fuels have chemical fingerprints, which are sulfur for petroleum coke and zinc for TDF (tire-derived fuel. Presence of carbonatite in the raw materials is indicated by high amounts of strontium and phosphorous. Electron microprobe data was used to determine occupation of structural site of both C3S and C2S, and the distribution of trace elements among clinker phases. Phosphorous occurs in similar proportions in C3S and C2S; while considering its modal abundance, C3S is its main reservoir in the clinker. Sulfur is preferentially partitioned toward C2S compared to C3S. Strontium substitutes for Ca2+ mainly in C2S and in non-silicatic phases, compared to C3S.

Alternative Fuel for Portland Cement Processing

Energy Technology Data Exchange (ETDEWEB)

Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

2012-06-30

The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

Laboratory Evaluation of Expedient Low-Temperature Admixtures for Runway Craters in Cold Weather

Science.gov (United States)

2014-10-01

it consists of a pre- blend of Type III Portland cement (calcium sulfoaluminate [CSA] cement with some small amount of admixtures for workability...more information on similar crater repair methods, equipment, and materials used by the U.S. Ar- my, see Center for Army Lessons Learned (2011). ERDC...all measurements with a TA Instrument TAM Air isothermal calorimeter operated at 23°C. To capture the initial wetting of the cement and early-age

Basic survey project for joint implementation. Feasibility study for the diffusion of fluidized bed cement kiln system in China; 1998 nendo kyodo jisshi nado suishin kiso chosa. Chugoku ni okeru ryudosho cement kirun fukyu chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

Discussions were given on conversion of shaft kilns mainly used at Tianjin Cement and Huaxin Cement to the fluidized bed cement kiln of the most advanced type. Possibility of energy conservation in China, that is reduction of carbon dioxide emission, was evaluated. This system has been developed by the Center for Coal Utilization, Japan. The system is characterized by reduction of greenhouse effect gas emission, elimination of the problem of dust scattering from sintering facilities, stabilized production of high-quality clinker, capability of using low-grade coal and anthracite, and reduction of cement production cost. As a result of the discussions, the reduction rate of greenhouse effect gases was found about 17 to 33%. The cost effect may be calculated as 2 to 5 thousand yen per ton of CO2 reduction amount assuming the system life of 20 years. If this process has been diffused into China, the quantity of CO2 to be reduced will reach about four million tons annually assuming a diffusion rate of 10%. This project shows as high profitability as about 20% at IRR, and the system is more advantageous economically than the shaft kiln. (NEDO)

Perspectives and limits for cement kilns as a destination for RDF

International Nuclear Information System (INIS)

Genon, G.; Brizio, E.

2008-01-01

RDF, the high calorific value fraction of MSW obtained by conventional separation systems, can be employed in technological plants (mainly cement kilns) in order to obtain a useful energy recovery. It is interesting and important to evaluate this possibility within the general framework of waste-to-energy solutions. The solution must be assessed on the basis of different aspects, namely: technological features and clinker characteristics; local atmospheric pollution; the effects of RDF used in cement kilns on the generation of greenhouse gases; the economics of conventional solid fuels substitution and planning perspectives, from the point of view of the destination of RDF and optimal cement kiln policy. The different experiences of this issue throughout Europe are reviewed, and some applications within Italy are also been considered. The main findings of the study are that the use of RDF in cement kilns instead of coal or coke offers environmental benefits in terms of greenhouse gases, while the formation of conventional gaseous pollutants is not a critical aspect. Indeed, the generation of nitrogen oxides can probably be lower because of lower flame temperatures or lower air excess. The presence of chlorinated micro-pollutants is not influenced by the presence of RDF in fuel, whereas depending on the quality of the RDF, some problems could arise compared to the substituted fuel as far as heavy metals are concerned, chiefly the more volatile ones

Perspectives and limits for cement kilns as a destination for RDF.

Science.gov (United States)

Genon, G; Brizio, E

2008-11-01

RDF, the high calorific value fraction of MSW obtained by conventional separation systems, can be employed in technological plants (mainly cement kilns) in order to obtain a useful energy recovery. It is interesting and important to evaluate this possibility within the general framework of waste-to-energy solutions. The solution must be assessed on the basis of different aspects, namely: technological features and clinker characteristics; local atmospheric pollution; the effects of RDF used in cement kilns on the generation of greenhouse gases; the economics of conventional solid fuels substitution and planning perspectives, from the point of view of the destination of RDF and optimal cement kiln policy. The different experiences of this issue throughout Europe are reviewed, and some applications within Italy are also been considered. The main findings of the study are that the use of RDF in cement kilns instead of coal or coke offers environmental benefits in terms of greenhouse gases, while the formation of conventional gaseous pollutants is not a critical aspect. Indeed, the generation of nitrogen oxides can probably be lower because of lower flame temperatures or lower air excess. The presence of chlorinated micro-pollutants is not influenced by the presence of RDF in fuel, whereas depending on the quality of the RDF, some problems could arise compared to the substituted fuel as far as heavy metals are concerned, chiefly the more volatile ones.

Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research results

Directory of Open Access Journals (Sweden)

Dvorkin Leonid

2018-01-01

Full Text Available The increase of the consumption of gypsum products in construction industry with a limited amount of natural gypsum deposits requires alternative sources of gypsum-containing raw materials. In some countries which have fertilizers industry plants, the problem can be solved using industrial wastes, e.g. phosphorgypsum – a byproduct of fertilizers’ production. Kept in dumps over decades, phosphorgypsum is subjected to the chemical changes due to washing out impurities with rain and other natural factors. However, there are observed deviations of harmful impurities in dumped PG depending on its age., Phosphorgypsum of any age requires chemical treatment to neutralize remains of phosphorus and sulfuric acids, fluorine compounds. According to our researches one of the most simple and effective method of neutralization the impurities is using lime-containing admixtures. The paper presents results of laboratory tests of phosphorgypsum as a component of clinker and non-clinker binders. There were investigated the impact of phosphorgypsum as admixture for clinker binders to substitute natural gypsum. Neutralized phosphorgypsum can be applied as mineralizing admixture in calcination of Portland cement clinker. Adding 2 to 2.5% of phosphorgypsum as setting time regulator resulted in a similar physical and mechanical properties compared to mix made with natural gypsum. Another important area of phosphorgypsum application is sulphate activatoion of low-clinker blast-furnace slag cement (clinker content is less than 19%. According to results, the incorporation of phosphorgypsum as sulphate activator in cement has the better effect as natural gypsum. Other development has been carried out to modify the phosphorgypsum binder properties. Complex additive consisted of polycarboxylate-based superplasticizer and slaked lime permitted an increase mechanical properties of hardened phosphorgypsum binder due to significant a reduction of water consumption. Such

THERMOCHEMISTRY OF INTERACTION REACTIONS FOR SODIUM AND ALUMINUM SULPHATES WITH COMPONENTS OF HYDRATING PORTLAND CEMENT

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P. I. Yukhnevskiy

2018-01-01

Full Text Available Chemical additives are widely used in the technology of concrete with the purpose to solve various problems and sulphate-containing additives-electrolytes are also used as accelerators for setting and hardening of cement. Action mechanism of additive accelerators for setting and hardening of cement is rather complicated and can not be considered as well-established. An influence of sulfate-containing additives such as sodium sulfate is reduced to acceleration of cement silicate phase hydration by increasing ionic strength of the solution. In addition to it, exchange reactions of anion additive with portlandite phase (Ca(OH2 and aluminate phases of hardening cement have a significant effect on hardening process that lead to formation of readily soluble hydroxides and hardly soluble calcium salts. The influence of sulfate-containing additives on properties of water cement paste and cement stone is quite diverse and depends on salt concentration and cation type. For example, the action of the aluminum sulphate additive becomes more complicated if the additive is subjected to hydrolysis in water, which is aggravated in an alkaline medium of the water cement paste. Formation of hydrolysis products and their reaction with aluminate phases and cement portlandite lead to a significant acceleration of setting. Thus, despite the similarity of additives ensuring participation of anions in the exchange reactions, the mechanism of their influence on cement setting and hardening varies rather significantly. The present paper considers peculiar features concerning the mechanism of interaction of sodium and aluminum sulfate additives in cement compositions from the viewpoint of thermochemistry. Thermochemical equations for reactions of sulfate-containing additives with phases of hydrated cement clinker have been given in the paper. The paper contains description how to calculate thermal effects of chemical reactions and determine an influence of the formed

Rheological study of self-compacting mortars based on ternary cements

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Elhadja Dada

2018-01-01

Full Text Available Self-compacting concrete (SCC is able to provide the ability to be easily implemented without vibration and to achieve spectacular structures, by its high fluidity and its rheological stability. By against its formulation requires a large volume of cement, which is necessary to allow its flow. The current environmental considerations lead to reduce the production of clinker however, it is essential to use cementitious additions to replace cement, because of their high availability and their moderate price. Furthermore, their use contributes in a simple and economical way to solve the problems related to the environment. The objective of our work is to study the effects of the incorporation of mineral additions such as: blast furnace slag of El-Hadjar (BFS, and marble powder (MP on the rheological parameters of selfcompacting mortars developed in different combinations in ternary system with a substitution rate ranging from 20% to 60%. According to this study, it been found that the substitution of cement by blast furnace slag and marble powder has negatively affected the rheological behavior of the mixtures. In addition, a considerable decrease in the rheological parameters has been achieved with a substitution rate of 20% of slag and 30% of marble powder. As well as an improvement of workability has been proven to self-compacting mortars and this is due to the increase of ternary cement replacement rate by marble powder from 20% to 30%.

Wide-scale utilization of MSWI fly ashes in cement production and its impact on average heavy metal contents in cements: The case of Austria.

Science.gov (United States)

Lederer, Jakob; Trinkel, Verena; Fellner, Johann

2017-02-01

A number of studies present the utilization of fly ashes from municipal solid waste incineration (MSWI) in cement production as a recycling alternative to landfilling. While there is a lot of research on the impact of MSWI fly ashes utilization in cement production on the quality of concrete or the leaching of heavy metals, only a few studies have determined the resulting heavy metal content in cements caused by this MSWI fly ashes utilization. Making use of the case of Austria, this study (1) determines the total content of selected heavy metals in cements currently produced in the country, (2) designs a scenario and calculates the resulting heavy metal contents in cements assuming that all MSWI fly ashes from Austrian grate incinerators were used as secondary raw materials for Portland cement clinker production and (3) evaluates the legal recyclability of demolished concretes produced from MSWI fly ash amended cements based on their total heavy metal contents. To do so, data from literature and statistics are combined in a material flow analysis model to calculate the average total contents of heavy metals in cements and in the resulting concretes according to the above scenario. The resulting heavy metal contents are then compared (i) to their respective limit values for cements as defined in a new technical guideline in Austria (BMLFUW, 2016), and (ii) to their respective limit values for recycling materials from demolished concrete. Results show that MSWI fly ashes utilization increases the raw material input in cement production by only +0.9%, but the total contents of Cd by +310%, and Hg, Pb, and Zn by +70% to +170%. However these and other heavy metal contents are still below their respective limit values for Austrian cements. The same legal conformity counts for recycling material derived from concretes produced from the MSWI fly ash cements. However, if the MSWI fly ash ratio in all raw materials used for cement production were increased from 0.9% to 22

Characterization of steel 70XL used in the manufacture of balls for the clinker's milling

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Eider Gresesqui-Lobaina

2017-10-01

Full Text Available The present article deals with the wear of the balls used for the grinding of the clinker in the processes of obtaining cement. Three specimens of different steel were made: one of steel AISI 4140, with which balls are forged for the milling process; another 70XL steel (70 XL with normalized, tempered and tempered thermal treatments; and the third, of equal material that the second but without treatment. For the metallographic observation the samples were made with dimensions of 10 mm in diameter and 8 mm in thickness, revealing for AISI 4140 steel a structure of martensitic type with some presence of acicular ferrite. For the 70XL steel without heat treatment the presence of ferrite and cementite was observed, while the steel 70XL with heat treatment showed in the limits of free cementite grain in a pearly matrix, which resulted in a higher hardness (up to HRC 59 , 8 and lower gravimetric wear compared to other materials. Therefore it is recommended as the most suitable for the manufacture of balls for grinding minerals 70XL steel with heat treatment.

The use of mexican cements in the low and medium radioactive wastes confinement

International Nuclear Information System (INIS)

Badillo A, V.E.; Almazan T, M.G.; Alonso V, G.; Palacios H, J.C.

2008-01-01

Inside the relative mark to the radioactive waste confinement, minerals of great fixation capacity like clays, apatites and diverse oxides are studied as matrixes, components and/or additives of the active barriers that separate the barrier geologic and the nuclear wastes. In this case, the cements intervene in those different stages of the waste management, since its are used for the immobilization of radioactive waste in the container, for the production of containers as well as filler of the spaces among the containers of the vaults, and also as engineering barrier and construction material in the civil work. For the above mentioned, it is particularly useful to characterize the Portland cements with at least 97% of clinker, since they are most recommended for this type of applications. Presently investigation work is carried out a preliminary chemical characterization, based on the mineralogical composition, of the Portland Mexican cement. Results are shown by the X-ray Diffraction technique when immobilizing a rich solution in sulfates to 5%, using two Portland commercial cements APASCO and TOLTECA, without observing the significant appearance of new phases. The cements besides incorporating the chemical species in the breast of the matrix, are also present as barriers of civil engineering in the facilities located only some meters deep for the storage of radioactive waste of low and intermediate level, for that the study of the radionuclides fixation, in the cements is of supreme importance to evaluate the safety of a nuclear repository with the help of cements; the retention of the iodine-131 in a limited interval of pH in the commercial APASCO and TOLTECA it was studied, being observed a scarce retention of this homologous of fission products, what indicates the necessity to use additives to improve the retention properties of the Mexican commercial cements for some radionuclides. (Author)

40 CFR 63.1348 - Standards for affected sources other than kilns; in-line kiln/raw mills; clinker coolers; new and...

Science.gov (United States)

2010-07-01

... than kilns; in-line kiln/raw mills; clinker coolers; new and reconstructed raw material dryers; and raw and finish mills. 63.1348 Section 63.1348 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY...; in-line kiln/raw mills; clinker coolers; new and reconstructed raw material dryers; and raw and...

Evaluation of P{sub 2}O{sub 5} distribution inside the main clinker minerals by the application of EPMA method

Energy Technology Data Exchange (ETDEWEB)

Ifka, Tomáš, E-mail: tomas.ifka@savba.sk [Institute of Construction and Architecture, Slovak Academy of Sciences, Dúbravská cesta, 9845 03 Bratislava 45 (Slovakia); Palou, Martin [Institute of Construction and Architecture, Slovak Academy of Sciences, Dúbravská cesta, 9845 03 Bratislava 45 (Slovakia); Baraček, Jan; Šoukal, František; Boháč, Martin [Faculty of Chemistry, Brno University of Technology, Purkyňova 464/118, Brno 612 00 (Czech Republic)

2014-05-01

The formation of Portland clinker phases has taken place in thermodynamically non-equilibrium state between macro-oxides CaO, SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3} and MgO from raw meal and P{sub 2}O{sub 5} from bone meal. The paper deals with the study of clinker minerals as solid solutions with P{sub 2}O{sub 5} during the clinkerization of raw mixture containing bone meal (BM). The ash of BM has contributed as a raw material to the formation of different clinker phases. Electron probe microanalysis (EPMA) method was used to determine the preferential distribution of P{sub 2}O{sub 5} inside calcium silicate phases and its influence upon C{sub 2}S/C{sub 3}S ratio. Basing on these results, composition of solid solution of C{sub 2}S and C{sub 3}S was established.

Seismic, magnetic, and geotechnical properties of a landslide and clinker deposits, Powder River basin, Wyoming and Montana

Science.gov (United States)

Miller, C.H.

1979-01-01

Exploitation of vast coal and other resources in the Powder River Basin has caused recent, rapid increases in population and in commercial and residential development and has prompted land utilization studies. Two aspects of land utilization were studied for this report: (1) the seismic and geotechnical properties of a landslide and (2) the seismic, magnetic, and geotechnical properties of clinker deposits. (1) The landslide seismic survey revealed two layers in the slide area. The upper (low-velocity) layer is a relatively weak mantle of colluvium and unconsolidated and weathered bedrock that ranges in thickness from 3.0 to 7.5 m and has an average seismic velocity of about 390 m/s. It overlies high-velocity, relatively strong sedimentary bedrock that has velocities greater than about 1330 m/s. The low-velocity layer is also present at the other eight seismic refraction sites in the basin; a similar layer has also been reported in the Soviet Union in a landslide area over similar bedrock. The buried contact of the low- and high-velocity layers is relatively smooth and is nearly parallel with the restored topographic surface. There is no indication that any of the high-velocity layer (bedrock) has been displaced or removed. The seismic data also show that the shear modulus of the low-velocity layer is only about one-tenth that of the high-velocity layer and the shear strength (at failure) is only about one-thirtieth. Much of the slide failure is clearly in the shear mode, and failure is, therefore, concluded to be confined to the low-velocity layer. The major immediate factor contributing to landslide failure is apparently the addition of moisture to the low-velocity layer. The study implies that the low-velocity layer can be defined over some of the basin by seismic surveys and that they can help predict or delineate potential slides. Preventative actions that could then be taken include avoidance, dewatering, prevention of saturation, buttressing the toe, and

Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement plant

International Nuclear Information System (INIS)

Kabir, G.; Abubakar, A.I.; El-Nafaty, U.A.

2010-01-01

Cement production process has been highly energy and cost intensive. The cement plant requires 8784 h per year of the total operating hours to produce 640,809 tonnes of clinker. To achieve effective and efficient energy management scheme, thermal energy audit analysis was employed on the pyroprocessing unit of the cement plant. Fuel combustion generates the bulk of the thermal energy for the process, amounting to 95.48% (4164.02 kJ/kg cl ) of the total thermal energy input. Thermal efficiency of the unit stands at 41%, below 50-54% achieved in modern plants. The exhaust gases and kiln shell heat energy losses are in significant quantity, amounting to 27.9% and 11.97% of the total heat input respectively. To enhance the energy performance of the unit, heat losses conservation systems are considered. Waste heat recovery steam generator (WHRSG) and Secondary kiln shell were studied. Power and thermal energy savings of 42.88 MWh/year and 5.30 MW can be achieved respectively. Financial benefits for use of the conservation methods are substantial. Environmental benefit of 14.10% reduction in Greenhouse gases (GHG) emissions could be achieved.

Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement plant

Energy Technology Data Exchange (ETDEWEB)

Kabir, G.; Abubakar, A.I.; El-Nafaty, U.A. [Chemical Engineering Programme, Abubakar Tafawa Balewa University, P. M. B. 0248, Bauchi (Nigeria)

2010-03-15

Cement production process has been highly energy and cost intensive. The cement plant requires 8784 h per year of the total operating hours to produce 640,809 tonnes of clinker. To achieve effective and efficient energy management scheme, thermal energy audit analysis was employed on the pyroprocessing unit of the cement plant. Fuel combustion generates the bulk of the thermal energy for the process, amounting to 95.48% (4164.02 kJ/kg{sub cl}) of the total thermal energy input. Thermal efficiency of the unit stands at 41%, below 50-54% achieved in modern plants. The exhaust gases and kiln shell heat energy losses are in significant quantity, amounting to 27.9% and 11.97% of the total heat input respectively. To enhance the energy performance of the unit, heat losses conservation systems are considered. Waste heat recovery steam generator (WHRSG) and Secondary kiln shell were studied. Power and thermal energy savings of 42.88 MWh/year and 5.30 MW can be achieved respectively. Financial benefits for use of the conservation methods are substantial. Environmental benefit of 14.10% reduction in Greenhouse gases (GHG) emissions could be achieved. (author)

Solid recovered fuels in the cement industry with special respect to hazardous waste.

Science.gov (United States)

Thomanetz, Erwin

2012-04-01

Cements with good technical properties have been produced in Europe since the nineteenth century and are now worldwide standardized high-quality mass products with enormous production numbers. The basic component for cement is the so-called clinker which is produced mainly from raw meal (limestone plus clay plus sands) in a rotary kiln with preheater and progressively with integrated calciner, at temperatures up to 1450 °C. This process requires large amounts of fossil fuels and is CO₂-intensive. But most CO₂ is released by lime decomposition during the burning process. In the 1980s the use of alternative fuels began--firstly in the form of used oil and waste tyres and then increasingly by pre-conditioned materials from commercial waste and from high calorific industrial waste (i.e. solid recovered fuel (SRF))--as well as organic hazardous waste materials such as solvents, pre-conditioned with sawdust. Therefore the cement industry is more and more a competitor in the waste-to-energy market--be it for municipal waste or for hazardous waste, especially concerning waste incineration, but also for other co-incineration plants. There are still no binding EU rules identifying which types of SRF or hazardous waste could be incinerated in cement kilns, but there are some well-made country-specific 'positive lists', for example in Switzerland and Austria. Thus, for proper planning in the cement industry as well as in the waste management field, waste disposal routes should be considered properly, in order to avoid surplus capacities on one side and shortage on the other.

Influence of packing and dispersion of particles on the cement content of concretes

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B. L. DAMINELI

Full Text Available Abstract Due to environmental issues, the concrete chain seeks to reduce CO2 emissions. However, growing demand from developing countries causes the increase of CO2 emissions in production to exceed decreases generated by industrial actions, such as improving kilns and clinker replacement. New strategies are important. Changes in the concrete formulation, making it more efficient, can help if these changes produce concrete with the same performance and lower cement consumption. In this regard, the improvement of packing and dispersion of particles increases this efficiency. The better the packing, the lower the volume of voids between particles, thereby requiring lower fluid content (water to permit flow. The dispersion of the particles also decreases the water content for the same fluidity. The less the water content, the smaller the water/cement (w/c ratio, and the greater the resistance. Thus, both strategies increase the efficiency by uncoupling obtaining fluidity from the water content. This study investigated the influence of packing and dispersion on the efficiency of cement use in concrete. The increase of packing and the complete dispersion of fine particles has been shown to improve efficiency, as measured by the ratio between binder consumption and compressive strength (the performance parameter used in most practical applications.

A Laboratory Investigation on Shear Strength Behavior of Sandy Soil: Effect of Glass Fiber and Clinker Residue Content

Science.gov (United States)

Bouaricha, Leyla; Henni, Ahmed Djafar; Lancelot, Laurent

2017-12-01

A study was undertaken to investigate the shear strength parameters of treated sands reinforced with randomly distributed glass fibers by carrying out direct shear test after seven days curing periods. Firstly, we studied the fiber content and fiber length effect on the peak shear strength on samples. The second part gives a parametric analysis on the effect of glass fiber and clinker residue content on the shear strength parameters for two types of uniform Algerian sands having different particle sizes (Chlef sand and Rass sand) with an average relative density Dr = 50%. Finally, the test results show that the combination of glass fiber and clinker residue content can effectively improve the shear strength parameters of soil in comparison with unreinforced soil. For instance, there is a significant gain for the cohesion and friction angle of reinforced sand of Chlef. Compared to unreinforced sand, the cohesion for sand reinforced with different ratios of clinker residue increased by 4.36 to 43.08 kPa for Chlef sand and by 3.1 to 28.64 kPa for Rass sand. The feature friction angles increased from 38.73° to 43.01° (+4.28°), and after the treatment, clinker residue content of soil evaluated to 5% (WRC = 5%).

A Laboratory Investigation on Shear Strength Behavior of Sandy Soil: Effect of Glass Fiber and Clinker Residue Content

Directory of Open Access Journals (Sweden)

Bouaricha Leyla

2017-12-01

Full Text Available A study was undertaken to investigate the shear strength parameters of treated sands reinforced with randomly distributed glass fibers by carrying out direct shear test after seven days curing periods. Firstly, we studied the fiber content and fiber length effect on the peak shear strength on samples. The second part gives a parametric analysis on the effect of glass fiber and clinker residue content on the shear strength parameters for two types of uniform Algerian sands having different particle sizes (Chlef sand and Rass sand with an average relative density Dr = 50%. Finally, the test results show that the combination of glass fiber and clinker residue content can effectively improve the shear strength parameters of soil in comparison with unreinforced soil. For instance, there is a significant gain for the cohesion and friction angle of reinforced sand of Chlef. Compared to unreinforced sand, the cohesion for sand reinforced with different ratios of clinker residue increased by 4.36 to 43.08 kPa for Chlef sand and by 3.1 to 28.64 kPa for Rass sand. The feature friction angles increased from 38.73° to 43.01° (+4.28°, and after the treatment, clinker residue content of soil evaluated to 5% (WRC = 5%.

D90: The Strongest Contributor to Setting Time in Mineral Trioxide Aggregate and Portland Cement.

Science.gov (United States)

Ha, William N; Bentz, Dale P; Kahler, Bill; Walsh, Laurence J

2015-07-01

The setting times of commercial mineral trioxide aggregate (MTA) and Portland cements vary. It was hypothesized that much of this variation was caused by differences in particle size distribution. Two gram samples from 11 MTA-type cements were analyzed by laser diffraction to determine their particle size distributions characterized by their percentile equivalent diameters (the 10th percentile, the median, and the 90th percentile [d90], respectively). Setting time data were received from manufacturers who performed indentation setting time tests as specified by the standards relevant to dentistry, ISO 6786 (9 respondents) or ISO 9917.1 (1 respondent), or not divulged to the authors (1 respondent). In a parallel experiment, 6 samples of different size graded Portland cements were produced using the same cement clinker. The measurement of setting time for Portland cement pastes was performed using American Society for Testing and Materials C 191. Cumulative heat release was measured using isothermal calorimetry to assess the reactions occurring during the setting of these pastes. In all experiments, linear correlations were assessed between setting times, heat release, and the 3 particle size parameters. Particle size varied considerably among MTA cements. For MTA cements, d90 was the particle size characteristic showing the highest positive linear correlation with setting time (r = 0.538). For Portland cement, d90 gave an even higher linear correlation for the initial setting time (r = 0.804) and the final setting time (r = 0.873) and exhibited a strong negative linear correlation for cumulative heat release (r = 0.901). Smaller particle sizes result in faster setting times, with d90 (the largest particles) being most closely correlated with the setting times of the samples. Copyright © 2015 American Association of Endodontists. All rights reserved.

Thermal analysis of borogypsum and its effects on the physical properties of Portland cement

International Nuclear Information System (INIS)

Elbeyli, Iffet Yakar; Derun, Emek Moeroeydor; Guelen, Jale; Piskin, Sabriye

2003-01-01

Borogypsum, which consists mainly of gypsum crystals, B 2 O 3 and some impurities, is formed during the production of boric acid from colemanite, which is an important borate ore. In this study, the effect of borogypsum and calcined borogypsum on the physical properties of ordinary Portland cement (OPC) has been investigated. The calcination temperature and transformations in the structures of borogypsum and natural gypsum were determined by differential thermal analysis (DTA), thermogravimetric analysis (TGA) and X-ray diffraction (XRD) techniques. Thermal experiments were carried out between ambient temperature and 500 deg. C in an air atmosphere at a heating rate of 10 deg. C min -1 . After calculation of enthalpy and determination of conversion temperatures, borogypsum (5% and 7%), hemihydrate borogypsum (5%) and natural gypsum (5%) were added separately to Portland cement clinker and cements were ground in the laboratory. The final products were tested for chemical analysis, compressive strength, setting time, Le Chatelier expansion and fineness properties according to the European Standard (EN 196). The results show that increasing the borogypsum level in Portland cement from 5% to 7% caused an increase in setting time and a decrease in soundness expansion and compressive strength. The cement prepared with borogypsum (5%) was found to have similar strength properties to those obtained with natural gypsum, whereas a mixture containing 5% of hemihydrate borogypsum was found to develop 25% higher compressive strength than the OPC control mixtures at 28 days. For this reason, utilization of calcined borogypsum in cement applications is expected to give better results than untreated borogypsum. It is concluded that hemihydrate borogypsum could be used as a retarder for Portland cement as an industrial side. This would play an important role in reducing environmental pollution

100% anthracite burning at the Hoang Mai cement factory (Viet-Nam); Calcination 100% anthracite a la cimenterie de Hoang Mai (Viet-Nam)

Energy Technology Data Exchange (ETDEWEB)

Jorget, S. [Fcb Ciment, 59 - Villeneuve d' Ascq (France)

2003-07-01

The Hoang Mai cement factory is a greenfield plant whose contract (design and supply of equipment) was awarded o the French company Fcb.ciment, while the owner kept the responsibility of civil works and of erection. The contract was signed in late 1997. The commissioning began in September 2001, and the burning line was started on February 27, 2002. Clinker production started from this day, and after two months devoted to equipment adjustments, performance tests were carried out. The provisional acceptance certificate was delivered in August 2002. (author)

Preparation of Autoclaved Foamed Concrete Block from Fly Ash and Carbide Slag

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Tan Xing

2018-01-01

Full Text Available To achieve the comprehensive utilization of solid waste and reduce costs, fly ash, carbide slag, and low-clinker cement were used to produce lightweight foamed concrete block. Granulated blast-furnace slag (GBFS was used as composition correction material in the block. The effects of curing temperature and dosage of low-clinker cement on the performance of foamed concrete block were investigated. The optimal material proportioning is obtained: fly ash 58.5%, carbide slag 20%, GBFS 10%, gypsum 1.5% and low-clinker cement 10%. The proper curing regime is “temperature rising 4h-180°C constant temperature 4h-natural cooling”. The results indicate that the compressive strength of the block reaches 3.55 MPa while the density is 616.9 kg/m3. The performance of the product meets JC/T 1062-2007 (China professional standard of foamed concrete block.

Influence of Silica Fume Addition in the Long-Term Performance of Sustainable Cement Grouts for Micropiles Exposed to a Sulphate Aggressive Medium

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José Marcos Ortega

2017-08-01

Full Text Available At present, sustainability is of major importance in the cement industry, and the use of additions such as silica fume as clinker replacement contributes towards that goal. Special foundations, and particularly micropiles, are one of the most suitable areas for the use of sustainable cements. The aim of this research is to analyse the effects in the very long-term (for 600 days produced by sulphate attack in the microstructure of grouts for micropiles in which OPC (ordinary Portland cement has been replaced by 5% and 10% silica fume. This line of study is building on a previous work, where these effects were studied in slag and fly ash grouts. Grouts made using a commercial sulphate-resisting Portland cement were also studied. The non-destructive impedance spectroscopy technique, mercury intrusion porosimetry, and Wenner resistivity testing were used. Mass variation and the compressive strength have also been analysed. Apparently, impedance spectroscopy is the most suitable technique for studying sulphate attack development. According to the results obtained, grouts for micropiles with a content of silica fume up to 10% and exposed to an aggressive sulphate medium, have a similar or even better behaviour in the very long-term, compared to grouts prepared using sulphate-resisting Portland cement.

A critical analysis of energy efficiency improvement potentials in Taiwan's cement industry

International Nuclear Information System (INIS)

Huang, Yun-Hsun; Chang, Yi-Lin; Fleiter, Tobias

2016-01-01

The cement industry is the second most energy-intensive sector in Taiwan, which underlines the need to understand its potential for energy efficiency improvement. A bottom-up model-based assessment is utilized to conduct a scenario analysis of energy saving opportunities up to the year 2035. The analysis is supported by detailed expert interviews in all cement plants of Taiwan. The simulation results reveal that by 2035, eighteen energy efficient technologies could result in 25% savings for electricity and 9% savings for fuels under the technical diffusion scenario. This potential totally amounts to about 5000 TJ/year, of which 91% can be implemented cost-effectively assuming a discount rate of 10%. Policy makers should support a fast diffusion of these technologies. Additionally, policy makers can tap further saving potentials. First, by decreasing the clinker share, which is currently regulated to a minimum of 95%. Second, by extending the prohibition to build new cement plants by allowing for replacement of existing capacity with new innovative plants in the coming years. Third, by supporting the use of alternative fuels, which is currently still a niche in Taiwan. - Highlights: •We analyze energy efficiency improvement potentials in Taiwan's cement industry. •Eighteen process-specific technologies are analyzed using a bottom-up model. •Our model systematically reflects the diffusion of technologies over time. •We find energy-saving potentials of 25% for electricity and 9% for fuels in 2035. •91% of the energy-saving potentials can be realized cost-effectively.

Disposal of historically contaminated soil in the cement industry and the evaluation of environmental performance.

Science.gov (United States)

Li, Yeqing; Zhang, Jiang; Miao, Wenjuan; Wang, Huanzhong; Wei, Mao

2015-09-01

Approximately 400000t of DDTs/HCHs-contaminated soil (CS) needed to be co-processed in a cement kiln with a time limitation of 2y. A new pre-processing facility with a "drying, grinding and DDTs/HCHs vaporizing" ability was equipped to meet the technical requirements for processing cement raw meal and the environmental standards for stack emissions. And the bottom of the precalciner with high temperatures >1000°C was chosen as the CS feeding point for co-processing, which has rarely been reported. To assess the environmental performance of CS pre- and co-processing technologies, according to the local regulation, a test burn was performed by independent and accredited institutes systematically for determination of the clinker quality, kiln stack gas emissions and destruction efficiency of the pollutant. The results demonstrated that the clinker was of high quality and not adversely affected by CS co-processing. Stack emissions were all below the limits set by Chinese standards. Particularly, PCDD/PCDF emissions ranged from 0.0023 to 0.0085ngI-TEQNm(-3). The less toxic OCDD was the peak congener for CS co-processing procedure, while the most toxic congeners (i.e. 2,3,7,8-TeCDD, 1,2,3,7,8-PeCDD and 2,3,4,7,8-PeCDD) remained in a minor proportion. Destruction and removal efficiency (DRE) and destruction efficiency (DE) of the kiln system were better than 99.9999% and 99.99%, respectively, at the highest CS feeding rate during normal production. To guarantee the environmental performance of the system the quarterly stack gas emission was also monitored during the whole period. And all of the results can meet the national standards requirements. Copyright © 2015 Elsevier Ltd. All rights reserved.

Use of copper slag in the manufacture of Portland cement

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Aquilar Elguézabal, A.

2006-03-01

Full Text Available Given its chemical and mineralogical characteristics, copper slag, a solid industrial by-product, may serve as a partial substitute for silica and hematite in raw mixes used to manufacture Portland cement clinker. The benefits of such substitution include lower production costs and energy savings. The effect of slag-containing raw mixes on the reactivity of the CaO-Si02-Al203-Fe203 system was studied at three temperatures (1,350, 1,400 and 1,450ºC. Four mixes were used: M-1 and M-2 prepared with conventional prime materials and M-3 and M-4, in which ignimbrite and hematite were substituted for slag. In M-3 the slag replaced 45.54% of the ignimbrite and 100% of the hematite, and in M-4 100% of the mineral iron. The samples were clinkerized at 1,350, 1,400 and 1,450ºC. At 1,400ºC, clinker M-3 was found to have 10.7% less free lime than M-1, while the level in M-4 it was 15.93% lower than in M-2. The presence of the main clinker phases was confirmed by X-ray diffraction, which also showed that adding slag during c/inker manufacture slightly improves raw mix burnability without generating new unwanted phases. Consequently, recovery in cement kilns would appear to be an economically and environmentally feasible alternative to coprocessing such waste, although the industrial use of slag depends on its heavy metal content.En acuerdo con las características químicas y mineralógicas de la escoria de cobre, este residuo sólido industrial puede ser utilizado en el proceso de fabricación de clínker Portland como sustituto parcial de los minerales de sílice y hematita en la formación de mezclas crudas cuyos beneficios serían: disminución de los costos de producción de mezclas crudas y del consumo calorífico. El efecto de la adición de la escoria en las mezclas crudas sobre la reactividad del sistema CaO-Si02-Al203-Fe20 3 se estudió en tres niveles de temperatura (1.350, 1.400 Y 1.450ºC. Se trabajó con cuatro mezclas crudas, M-1 y M

Evolution and quantification of the main Sensitisers in commercial portland cements

Directory of Open Access Journals (Sweden)

Frías, M.

2002-03-01

Full Text Available The commercial Portland cements contain minor elements in their chemical compositions. The presence of these elements has a direct incidence in different aspects: rheological behaviour, reaction kinetics, environmental, etc. Some of them also have a negative effect on the human health; so, chromium (Cr, nickel (Ni and cobalt (Co are the main allergens present in Portland cements, causing of Professional Dermatitis in construction workers. The current study is focussed on the quantification of total and soluble chromium, nickel and cobalt in a wide range of Spanish commercial cements. These values can represent a contribution to the establishing of possible limitations or reductions of these elements in forthcoming standards. Analytical data show that clinkers are the main responsibles of the presence of soluble chromium in commercial cements. This fact could be indicating that chromium solubility (from inert Cr III to soluble Cr VI would be closely related to the clinkerisation conditions. On the other hand, there is not a direct ratio between total chromium and soluble chromium; it means that analytical results are punctual and not any case can be extrapolating ones. Ni and Co solubility in water is practically negligible either raw as clinkers.

Los cementos Portland comerciales contienen elementos minoritarios en su composición química. La presencia de estos elementos tiene una incidencia directa en diferentes aspectos: comportamiento reológico, cinética de reacción, contaminación ambiental, etc. Algunos de ellos, aparte de su incidencia mencionada anteriormente, tienen un efecto negativo en la salud humana. Así, el cromo (Cr, níquel (Ni y cobalto (Co son los principales alérgenos contenidos en los cementos y, por lo tanto, los principales causantes de la Dermatitis Profesional. Este trabajo se centra en la cuantifîcación de los contenidos totales y solubles de cromo, níquel y cobalto presentes en los cementos comerciales

Gasification of secondary fuels in a circulating fluidized bed for energetic use in cement production; Vergasung von Sekundaerbrennstoffen in der zirkulierenden Wirbelschicht zur energetischen Nutzung fuer die Zementherstellung

Energy Technology Data Exchange (ETDEWEB)

Albrecht, J; Gafron, B [Lurgi Umwelt GmbH, Frankfurt am Main (Germany); Scur, P; Wirthwein, R [Ruedersdorfer Zement GmbH (Germany)

1998-09-01

Ruedersforf cement factory was commissioned a century ago as one of the first in Germany. After the plant was taken over by Readymix AG, a comprehensive sanitation concept was carried through. The plant has a production capacity of 8000 t/d of cement clinkers which are produced in a new kiln with a capacity of 6000 t/d and two modernized kilns each with a capacity of 1000 t/d. Reduction of energy consumption was the main goal of modernisation, with fuel gas generation in a circulating fluidized bed as a key element. The unit provides 40 % of the energy consumed by the clinker production process and is also used for selective ash production up to 25 t/h. The ash is used as a raw material for cement production. (orig./SR) [Deutsch] Bereits vor 100 Jahren wurde eine der ersten Zementfabriken in Deutschland am Standort Ruedersdorf in Betrieb genommen. Zum Erhalt der Wettbewerbsfaehigkeit wurde nach der Uebernahme des Werkes Ruedersdorf durch die Readymix AG ein umfangreiches Sanierungskonzept in die Wege geleitet. Bei einer Produktionskapazitaet von ca. 8 000 t Klinker pro Tag werden eine neue Ofenanlage mit einer Kapazitaet von 6 000 t/Tag sowie 2 sanierte kleine Anlagen zu je 1000 t/Tag betrieben. In der neuen Ofenanlage werden alle Moeglichkeiten genutzt, den Energiebedarf fuer die Klinkerproduktion zu senken. Eine wesentliche neue innovative Komponente ist dabei eine Brenngaserzeugung in einer Zirkulierenden Wirbelschicht, ueber die im folgenden berichtet werden soll. Die Anlage kann bis zu 40% des Energiebedarfes des Zementprozesses liefern. Weiterhin wird mit der ZWS eine gezielte Ascheproduktion, bis zu 25 t/h, betrieben. Diese Aschen sind Teil der Rohstoffrezeptur an der Rohmuehle. (orig./SR)

The influence of heavy metals on the polymorphs of dicalcium silicate in the belite-rich clinkers produced from electroplating sludge.

Science.gov (United States)

Chen, Ying-Liang; Shih, Pai-Haung; Chiang, Li-Choung; Chang, Yi-Kuo; Lu, Hsing-Cheng; Chang, Juu-En

2009-10-15

The purpose of this study is to utilize an electroplating sludge for belite-rich clinker production and to observe the influence of heavy metals on the polymorphs of dicalcium silicate (C(2)S). Belite-rich clinkers prepared with 0.5-2% of NiO, ZnO, CuO, and Cr(2)O(3) were used to investigate the individual effects of the heavy metals in question. The Reference Intensity Ratio (RIR) method was employed to determine the weight fractions of gamma-C(2)S and beta-C(2)S in the clinkers, and their microstructures were examined by the transmission electron microscopy (TEM). The results showed that nickel, zinc, and chromium have positive effects on beta-C(2)S stabilization (Cr(3+)>Ni(2+)>Zn(2+)), whereas copper has a negative effect. The addition of up to 10% electroplating sludge did not have any negative influence on the formation of C(2)S. It was observed that gamma-C(2)S decreased while beta-C(2)S increased with a rise in the addition of the electroplating sludge. Moreover, nickel and chromium mainly contributed to stabilizing beta-C(2)S in the belite-rich clinkers produced from the electroplating sludge.

Oxalate Acid-Base Cements as a Means of Carbon Storage

Science.gov (United States)

Erdogan, S. T.

2017-12-01

Emission of CO2 from industrial processes poses a myriad of environmental problems. One such polluter is the portland cement (PC) industry. PC is the main ingredient in concrete which is the ubiquitous binding material for construction works. Its production is responsible for 5-10 % of all anthropogenic CO2 emissions. Half of this emission arises from the calcination of calcareous raw materials and half from kiln fuel burning and cement clinker grinding. There have long been efforts to reduce the carbon footprint of concrete. Among the many ways, one is to bind CO2 to the phases in the cement-water paste, oxides, hydroxides, and silicates of calcium, during early hydration or while in service. The problem is that obtaining calcium oxide cheaply requires the decarbonation of limestone and the uptake of CO2 is slow and limited mainly to the surface of the concrete due to its low gas permeability. Hence, a faster method to bind more CO2 is needed. Acid-base (AB) cements are fast-setting, high-strength systems that have high durability in many environments in which PC concrete is vulnerable. They are made with a powder base such as MgO and an acid or acid salt, like phosphates. Despite certain advantages over PC cement systems, AB cements are not feasible, due to their high acid content. Also, the phosphoric acid used comes from non-renewable sources of phosphate. A potential way to reduce the drawbacks of using phosphates could be to use organic acids. Oxalic acid or its salts could react with the proper powder base to give concrete that could be used for infrastructure hence that would have very high demand. In addition, methods to produce oxalates from CO2, even atmospheric, are becoming widespread and more economical. The base can also be an industrial byproduct to further lower the environmental impact. This study describes the use of oxalic acid and industrial byproducts to obtain mortars with mechanical properties comparable to those of PC mortars. It is

Center for Coal-Derived Low Energy Materials for Sustainable Construction

Energy Technology Data Exchange (ETDEWEB)

Jewell, Robert; Robl, Tom; Rathbone, Robert

2012-06-30

The overarching goal of this project was to create a sustained center to support the continued development of new products and industries that manufacture construction materials from coal combustion by-products or CCB’s (e.g., cements, grouts, wallboard, masonry block, fillers, roofing materials, etc). Specific objectives includes the development of a research kiln and associated system and the formulation and production of high performance low-energy, low-CO2 emitting calcium sulfoaluminate (CAS) cement that utilize coal combustion byproducts as raw materials.

Evaluation of Portland cement from X-ray diffraction associated with cluster analysis; Avaliacao de cimento Portland a partir da difracao de raios X associada a analise por agrupamento

Energy Technology Data Exchange (ETDEWEB)

Gobbo, Luciano de Andrade, E-mail: luciano.gobbo@panalytical.com [Panalytical Brasil, Sao Paulo, SP (Brazil); Montanheiro, Tarcisio Jose, E-mail: tarcisio.montanheiro@gmail.com [Instituto Geologico, Secretaria de Estado do Meio Ambiente, Sao Paulo, SP (Brazil); Montanheiro, Filipe, E-mail: flpmontanheiro@gmail.com [Universidade Estadual Paulista (LEBAC/UNESP), Rio Claro, SP (Brazil). Departamento de Geologia Aplicada. Lab. de Estudos de Bacias; Sant' Agostino, Lilia Mascarenhas, E-mail: agostino@usp.br [Universidade de Sao Paulo (USP), SP (Brazil). Instituto de Geociencias. Departamento de Geologia Sedimentar e Ambiental

2013-12-15

The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

Investigating the Influence of Waste Basalt Powder on Selected Properties of Cement Paste and Mortar

Science.gov (United States)

Dobiszewska, Magdalena; Beycioğlu, Ahmet

2017-10-01

Concrete is the most widely used man-made construction material in civil engineering applications. The consumption of cement and thus concrete, increases day by day along with the growth of urbanization and industrialization and due to new developments in construction technologies, population growing, increasing of living standard. Concrete production consumes much energy and large amounts of natural resources. It causes environmental, energy and economic losses. The most important material in concrete production is cement. Cement industry contributes to production of about 7% of all CO2 generated in the world. Every ton of cement production releases nearly one ton of CO2 to atmosphere. Thus the concrete and cement industry changes the environment appearance and influences it very much. Therefore, it has become very important for construction industry to focus on minimizing the environmental impact, reducing energy consumption and limiting CO2 emission. The need to meet these challenges has spurred an interest in the development of a blended Portland cement in which the amount of clinker is reduced and partially replaced with mineral additives - supplementary cementitious materials (SCMs). Many researchers have studied the possibility of using another mineral powder in mortar and concrete production. The addition of marble dust, basalt powder, granite or limestone powder positively affects some properties of cement mortar and concrete. This paper presents an experimental study on the properties of cement paste and mortar containing basalt powder. The basalt powder is a waste emerged from the preparation of aggregate used in asphalt mixture production. Previous studies have shown that analysed waste used as a fine aggregate replacement, has a beneficial effect on some properties of mortar and concrete, i.e. compressive strength, flexural strength and freeze resistance also. The present study shows the results of the research concerning the modification of cement

Farklı Puzolanik Katkıların Çimento Harçlarının Mekanik Özelikleri Üzerine Etkisi = The Effect of Different Puzzolanic Additives on Mechanical Properties of Cement Mortars

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H. Aygül YEPREM

2004-06-01

Full Text Available In this study, cement mortar samples containing fly ash obtained from Soma Power Plant, two different types of natural pozzolan supplied from Yenişehir and Bilecik and silica fume from Antalya Ferrocrom Industry partial replacement of cement clinker. The strength of the mortars prepared by these mixtures were investigated. The mixtures were prepared by using 10% fly ash and 5% silica fume and the trass contents varied as 30%, 35%, and 40%. Chemical analyses of these mixtures were carried out and Blaine specific surface area values were measured. In performed tests, the highest strength values were noticed in mortars containing natural puzzolan from Bilecik which has high fineness.

Influence of Carbon Nanotubes on the Structure Formation of Cement Matrix

International Nuclear Information System (INIS)

Petrunin, S; Vaganov, V; Reshetniak, V; Zakrevskaya, L

2015-01-01

The potential of application of CNTs as a reinforcing agent in cement composites is governed by their unique mechanical and electronic properties. The analysis of concrete strength changes under CNTs introduction shows non-uniformity and sometimes inconsistency of results. Due to the fact that CNTs influence the hydration kinetics, structure and phase composition of concrete, an idea concerning the importance of interaction between the surface of CNTs and hydrate ions formed by the dissolution of the clinker phases has been suggested. In this paper, the theoretical and experimental study of interaction between hydrate ions and CNTs surface is discussed. Reference nanotubes and nanotubes functionalized by carboxylic groups are used in this research. Phase composition was determined by X-Ray analysis according to the Rietveld method. It was found that the presence of oxygen-containing functional groups on CNTs surface leads to intensification of the hydration process and increase in concentration of C-S-H gel from 65.9% to 74.4%. Special attention is usually paid to interactions between Ca 2+ ions and CNTs, because the hardening rate and structure of cement stone are determined by principle of Ca 2+ localization in the solution. In this paper the possible binding mechanisms are discussed. Based on the experimental results, the hypothesis regarding the formation of cement composite structure for different CNTs surface functionalizations is considered. According to this hypothesis, the CNTs act as the centers of crystallization for hydration products contributing to the acceleration of hydration, increase of the concentration of C-S-H gel and strength improvement of CNTs based composites. (paper)

Influence of Carbon Nanotubes on the Structure Formation of Cement Matrix

Science.gov (United States)

Petrunin, S.; Vaganov, V.; Reshetniak, V.; Zakrevskaya, L.

2015-11-01

The potential of application of CNTs as a reinforcing agent in cement composites is governed by their unique mechanical and electronic properties. The analysis of concrete strength changes under CNTs introduction shows non-uniformity and sometimes inconsistency of results. Due to the fact that CNTs influence the hydration kinetics, structure and phase composition of concrete, an idea concerning the importance of interaction between the surface of CNTs and hydrate ions formed by the dissolution of the clinker phases has been suggested. In this paper, the theoretical and experimental study of interaction between hydrate ions and CNTs surface is discussed. Reference nanotubes and nanotubes functionalized by carboxylic groups are used in this research. Phase composition was determined by X-Ray analysis according to the Rietveld method. It was found that the presence of oxygen-containing functional groups on CNTs surface leads to intensification of the hydration process and increase in concentration of C-S-H gel from 65.9% to 74.4%. Special attention is usually paid to interactions between Ca2+ ions and CNTs, because the hardening rate and structure of cement stone are determined by principle of Ca2+ localization in the solution. In this paper the possible binding mechanisms are discussed. Based on the experimental results, the hypothesis regarding the formation of cement composite structure for different CNTs surface functionalizations is considered. According to this hypothesis, the CNTs act as the centers of crystallization for hydration products contributing to the acceleration of hydration, increase of the concentration of C-S-H gel and strength improvement of CNTs based composites.

Feasibility study on effective use of energy in the cement manufacturing process

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

Feasibility study on effective use of energy in the cement manufacturing process

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

Fiscal 1999 report on basic research for promotion of joint implementation programs. Basic research on Semipalatinsk, Republic of Kazakhstan, cement mill modernization; 1999 nendo Kazakhstan kyowakoku cement kojo kindaika kiso chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

This project aims to carry out the COP3 (Third Session of the Conference of the Parties to the United Nations Framework Convention on Climate Change) protocol. In the clinker calcination sector, the wet kiln will be replaced by a dry NSP (new suspension preheater) kiln, and the existing four lines of material manufacturing facility and of clinker calcination facilities will be converted into single lines, respectively. Skills of the highest level will be applied to each of the facilities. The dry process will be dispensed with thanks to the dry kiln, which leads to drastic energy efficiency improvement. The change from ball mills to roller mills reduces electric power consumption. Energy reduction is expected to be 48,554 tons/year in oil at a saving rate of 39%. Greenhouse gas reduction is expected to be 216,960 tons/year in CO2 at a reduction rate of 28.5%. Provided that the construction cost is 98-million US dollars and the yield is 762-thousand tons, the internal rate of ROI (return on investment) will be 5.7% after tax (fully self-financed). ROE (return on equity) values are calculated under various borrowing conditions, and then it is found that the project will be feasible if a low interest loan with a long term of repayment is available. Since all the cement mills are obsolescent in the republic, the conversion of the present kilns into NSP type kilns will gain public favor. (NEDO)

Mineralogy and microstructure of two Mexican Portland cements for the confinement of radioactive waste; Mineralogia y microestructura de dos cementos mexicanos Portland para el confinamiento de desechos radiactivos

Energy Technology Data Exchange (ETDEWEB)

Galicia A, E. [Universidad Autonoma del Estado de Mexico, Facultad de Ciencias, Campus El Cerrillo, Piedras Blancas, Carretera Toluca-Ixtlahuaca Km. 15.5, Estado de Mexico (Mexico); Badillo A, V. E.; Ramirez S, J. R. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Nava E, N., E-mail: nasiega_181@hotmail.com [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas No. 152, Col. San Bartolo Atepehuacan, 07730 Mexico D. F. (Mexico)

2014-10-15

The cementitious materials are involved in the different stages of radioactive waste management because they are used for the waste immobilization in the container, as well as filling in the spaces between containers vaults and also as engineering barrier and construction material in civil construction site. Therefore, is necessary to have a study of commercial cement available nationwide involving solid timely analysis in order to identify which phases are responsible for confinement of radionuclides, if considered the most reactive phase -CSH- or called secondary phases. In this research the hydration products of cement are presented as well as its importance in the nuclear industry. The analysis and observation of the cement clinker and the hydration products on the manufactured pulps with two commercial cements resistant to sulphates was realized using the observation technique of solid X-ray diffraction and nuclear analytic techniques of Moessbauer spectroscopy and X-Ray Fluorescence. The results show the presence of calcium silicate hydrates in the amorphous phase and the presence of ettringite crystals and portlandite sheets is appreciated. The abundant iron phase called tetra calcium ferro aluminate has been identified by Moessbauer spectroscopy. (Author)

Life cycle assessment of the use of alternative fuels in cement kilns: A case study.

Science.gov (United States)

Georgiopoulou, Martha; Lyberatos, Gerasimos

2018-06-15

The benefits of using alternative fuels (AFs) in the cement industry include reduction of the use of non-renewable fossil fuels and lower emissions of greenhouse gases, since fossil fuels are replaced with materials that would otherwise be degraded or incinerated with corresponding emissions and final residues. Furthermore, the use of alternative fuels maximizes the recovery of energy. Seven different scenaria were developed for the production of 1 ton of clinker in a rotary cement kiln. Each of these scenaria includes the use of alternative fuels such as RDF (Refuse derived fuel), TDF (Tire derived fuel) and BS (Biological sludge) or a mixture of them, in partial replacement of conventional fuels such as coal and pet coke. The purpose of this study is to evaluate the environmental impacts of the use of alternative fuels in relation to conventional fuels in the kiln operation. The Life Cycle Assessment (LCA) methodology is used to quantify the potential environmental impacts in each scenario. The interpretation of the results provides the conclusion that the most environmentally friendly prospect is the scenario based on RDF while the less preferable scenario is the scenario based on BS. Copyright © 2017 Elsevier Ltd. All rights reserved.

Immobilization of calcium sulfate contained in demolition waste

International Nuclear Information System (INIS)

Ambroise, J.; Pera, J.

2008-01-01

This paper presents the results of a laboratory study undertaken to examine the treatment of demolition waste containing calcium sulfate by means of calcium sulfoaluminate clinker (CSA). The quantity of CSA necessary to entirely consume calcium sulfate was determined. Using infrared spectrometry analysis and X-ray diffraction, it was shown that calcium sulfate was entirely consumed when the ratio between CSA and calcium sulfate was 4. Standard sand was polluted by 4% calcium sulfate. Two solutions were investigated: ·either global treatment of sand by CSA, ·or immobilization of calcium sulfate by CSA, followed by the introduction of this milled mixture in standard sand. Regardless of the type of treatment, swelling was almost stabilized after 28 days of immersion in water

Role of Polycarboxylate-ether superplasticizers on cement hydration kinetics and microstructural development

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Valentini L.

2018-01-01

Full Text Available Polycarboxylate-ether (PCE superplasticizers are a fundamental constituent of modern cementbased materials due to their impact on the rheology of the fresh mix and mechanical performance of the hardened material. The effect of PCEs on cement hydration kinetics has been known since their introduction in the early 1980s. However, detailed knowledge of the role played by PCE macromolecules on the basic mechanisms of cement hydration (dissolution, diffusion, precipitation is still lacking. A better understanding of how such mechanisms are influenced by the addition of PCE is no doubt beneficial to the design of novel superplasticizing admixtures. Here, I report on some recent findings about the role of PCE superplasticizers on cement hydration kinetics and microstructural development. The interaction between PCE and C3S pastes was investigated by an ad-hoc kinetic model based on a combination of generalized forms of the Avrami and BNG (Boundary Nucleation and Growth models. The model is used to fit the rate of C-S-H precipitation measured by in-situ X-ray powder diffraction combined with mass balance calculations. The results show that a switch from heterogeneous to homogeneous C-S-H nucleation occurs in the presence of PCEs and that the C-S-H growth rate decreases proportionally to the amount of PCE used. The predicted switch to homogeneous nucleation is in agreement with experimental results obtained by XRD-enhanced micro-tomography imaging, showing that, in the presence of PCE, C-S-H preferentially forms in the pore space rather than at the surface of clinker particles.

Method of disposing of earth contaminated by leaking underground storage tanks

International Nuclear Information System (INIS)

Ruehl, P.A.

1993-01-01

A process is described for disposing of earth contaminated with petroleum products from a leaking underground storage tank wherein the earth contains a significant amount of material comprised primarily of a mixture of one part Al 2 O 3 and two to three parts SiO 2 , the process comprising: digging up a leaking underground storage tank and the surrounding contaminated earth; separating the excavated earth into a Al 2 O 3 +SiO 2 material and a non-Al 2 O 3 + SiO 2 material; mixing the Al 2 O 3 + SiO 2 material and other cement precursor raw materials together to form a mixture, and grinding the mixture to form a feed mix; introducing the feed mix into a rotary cement kiln causing any remaining petroleum product contained therein to be volatilized and burned within the kiln as cement clinker is being produced; and grinding the cement clinker together to form cement which is free of petroleum product

NUWCEM-2011 Conference talks and posters

International Nuclear Information System (INIS)

2012-01-01

Cementation is a widely applied technique for the conditioning of low- and intermediate- level radioactive wastes. However, specific issues have still to be addressed, such as the limitation of adverse cement-waste interactions which may affect the quality of the resulting solidified waste form, or the understanding and prediction of long-term properties of the waste packages and cement barriers. There is also a need for safe processes minimizing the production of secondary wastes. This conference has been organized around 11 topics: 1) adsorption of radionuclides, 2) electrokinetics measurements and modeling, 3) determination of transport parameters in saturated materials, 4) irradiation and gas transport in concretes, 5) microbiological attacks, 6) calcium sulfo-aluminate cements, 7) miscellaneous binders, 8) geo-polymers, 9) low pH cements, 10) degradation of cementitious materials: coupling chemistry, transport and mechanics, and 11) interactions between cements and other materials

The emission of particulate matters and heavy metals from cement kilns – case study: co-incineration of tires in Serbia

Directory of Open Access Journals (Sweden)

Dušan Todorović

2010-09-01

Full Text Available Co-incineration of wastes started more than 20 years ago. In the last 10 years, the use of alternative fuels in the cement industry is continuously increasing. The use of solid wastes in cement kilns is one of the best technologies for a complete and safe destruction of these wastes, due to the fact that there is a simultaneous benefit of destroying wastes and getting the energy. However, particulate matters (PM and gaseous chemicals emitted from a source into the environment could be directly transmitted to humans through air inhalation. Therefore, for accurate health risk estimation, the emission of pollutants must be determined. In this work, the analysis of the emission of different pollutants when replacing partially the fuel type used in a cement kiln is done. PM, PM10, heavy metals and inorganic pollutants are analyzed. The methods used for sampling and analysis are the standard methods suggested by the EU regulations for stack analysis. Experimental results have shown the encouraging results: in particular clinker characteristics were unmodified, and stack emissions (NOx, SO2 and CO mainly were in the case of tires, slightly incremented but remaining almost always below the law imposed limits, and in some cases were even decreased.

Energy Efficiency Improvement and Cost Saving Opportunities for Cement Making. An ENERGY STAR Guide for Energy and Plant Managers

Energy Technology Data Exchange (ETDEWEB)

Galitsky, Christina; Worrell, Ernst; Galitsky, Christina

2008-01-01

The cost of energy as part of the total production costs in the cement industry is significant, warranting attention for energy efficiency to improve the bottom line. Historically, energy intensity has declined, although more recently energy intensity seems to have stabilized with the gains. Coal and coke are currently the primary fuels for the sector, supplanting the dominance of natural gas in the 1970s. Most recently, there is a slight increase in the use of waste fuels, including tires. Between 1970 and 1999, primary physical energy intensity for cement production dropped 1 percent/year from 7.3 MBtu/short ton to 5.3 MBtu/short ton. Carbon dioxide intensity due to fuel consumption and raw material calcination dropped 16 percent, from 609 lb. C/ton of cement (0.31 tC/tonne) to 510 lb. C/ton cement (0.26 tC/tonne). Despite the historic progress, there is ample room for energy efficiency improvement. The relatively high share of wet-process plants (25 percent of clinker production in 1999 in the U.S.) suggests the existence of a considerable potential, when compared to other industrialized countries. We examined over 40 energy efficient technologies and measures and estimated energy savings, carbon dioxide savings, investment costs, and operation and maintenance costs for each of the measures. The report describes the measures and experiences of cement plants around the wold with these practices and technologies. Substantial potential for energy efficiency improvement exists in the cement industry and in individual plants. A portion of this potential will be achieved as part of (natural) modernization and expansion of existing facilities, as well as construction of new plants in particular regions. Still, a relatively large potential for improved energy management practices exists.

HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

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Iacobescu R. I.

2013-06-01

Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

Final Technical Report for Alternative Fuel Source Study-An Energy Efficient and Environmentally Friendly Approach

Energy Technology Data Exchange (ETDEWEB)

Zee, Ralph [Auburn University, AL (United States); Schindler, Anton [Auburn University, AL (United States); Duke, Steve [Auburn University, AL (United States); Burch, Thom [Auburn University, AL (United States); Bransby, David [Auburn University, AL (United States); Stafford, Don [Lafarge North America, Inc., Alpharetta, GA (United States)

2010-08-31

The objective of this project is to conduct research to determine the feasibility of using alternate fuel sources for the production of cement. Successful completion of this project will also be beneficial to other commercial processes that are highly energy intensive. During this report period, we have completed all the subtasks in the preliminary survey. Literature searches focused on the types of alternative fuels currently used in the cement industry around the world. Information was obtained on the effects of particular alternative fuels on the clinker/cement product and on cement plant emissions. Federal regulations involving use of waste fuels were examined. Information was also obtained about the trace elements likely to be found in alternative fuels, coal, and raw feeds, as well as the effects of various trace elements introduced into system at the feed or fuel stage on the kiln process, the clinker/cement product, and concrete made from the cement. The experimental part of this project involves the feasibility of a variety of alternative materials mainly commercial wastes to substitute for coal in an industrial cement kiln in Lafarge NA and validation of the experimental results with energy conversion consideration.

An Alternative Quality Control Technique for Mineral Chemistry Analysis of Portland Cement-Grade Limestone Using Shortwave Infrared Spectroscopy

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Nasrullah Zaini

2016-11-01

Full Text Available Shortwave infrared (SWIR spectroscopy can be applied directly to analyze the mineral chemistry of raw or geologic materials. It provides diagnostic spectral characteristics of the chemical composition of minerals, information that is invaluable for the identification and quality control of such materials. The present study aims to investigate the potential of SWIR spectroscopy as an alternative quality control technique for the mineral chemistry analysis of Portland cement-grade limestone. We used the spectroscopic (wavelength position and depth of absorption feature and geochemical characteristics of limestone samples to estimate the abundance and composition of carbonate and clay minerals on rock surfaces. The depth of the carbonate (CO3 and Al-OH absorption features are linearly correlated with the contents of CaO and Al2O3 in the samples, respectively, as determined by portable X-ray fluorescence (PXRF measurements. Variations in the wavelength position of CO3 and Al-OH absorption features are related to changes in the chemical compositions of the samples. The results showed that the dark gray and light gray limestone samples are better suited for manufacturing Portland cement clinker than the dolomitic limestone samples. This finding is based on the CaO, MgO, Al2O3, and SiO2 concentrations and compositions. The results indicate that SWIR spectroscopy is an appropriate approach for the chemical quality control of cement raw materials.

Preparation and characterization of alkali-activated white belite cements

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Zahir, Mohammed

2009-06-01

Full Text Available Activated white cement clinkers with a theoretical 60% (wt belite (dicalcium silicate content were prepared at a temperature 100 ºC lower than used to manufacture conventional white Portland cement clinkers. Activation was achieved by adding variable amounts of K2CO 3 or Na2CO 3 to the raw mixes. Rietveld quantitative analysis of X-ray diffraction findings showed that adding the alkalis stabilized the high temperature belite polymorphs. When 2.0% (wt of Na2O was added, the composition (by wt found was 16.4(4% alpha-C2S, 16.7(8% alpha’-H-C2S, 23.2(6% beta-C2S, 32.7(7% total C3S, 9.5(2% orthorhombic C3A and 1.50(5% free lime. Due to the high volatilization rate of K2O under the experimental conditions, it stabilized the alpha-type C2S less effectively than Na2O. A calorimetric study was likewise performed to correlate the phase composition with early age hydration (behaviour.Se han preparado clínkeres blancos activados con un porcentaje en peso teórico de belita (silicato dicálcico del 60%, a una temperatura 100 ºC menor que los clínkeres Portland blancos convencionales. El proceso de activación se ha llevado a cabo añadiendo a las mezclas crudas cantidades variables de K2CO3 o Na2CO 3. Utilizando la difracción de rayos-X y la metodología de Rietveld se ha comprobado la estabilización a temperatura ambiente de porcentajes variables de los polimorfos de alta temperatura de la belita por la adición de alcalinos. De hecho, al añadir 2,0% en peso de Na2O se ha obtenido 16,4(4% de alfa-C2S, 16,7(8% de alfa’-H-C2S, 23,2(6% de beta-C2S, 32,7(7% de C3S total, 9,5(2% de C3A ortorrómbico y 1,50(5% de cal libre, porcentajes en peso. Se ha comprobado que el grado de volatilización de los alcalinos, en estas condiciones de preparación, ha sido muy acusado para el K2O, lo que ha provocado una menor estabilización de los polimorfos tipo-alfa-C2S. Además, se ha realizado un estudio calorimétrico para correlacionar el ensamblaje de fases con

Type 2 diabetes in Mexican workers exponed to a potential source of dioxins in the cement industry determined by a job exposure matrix Diabetes tipo 2 en trabajadores Mexicanos expuestos a una fuente potencial de dioxinas en la industria del cemento determinado a través de una matriz de exposición ocupacional

Directory of Open Access Journals (Sweden)

Luis Haro-García

2010-06-01

Full Text Available Purpose: To identify association between type 2 diabetes (DM2 with occupational exposure to potential dioxins source in Mexican cement industry workers. Materials and Methods: 56 medical files of cement industry workers with diagnosis of DM2 were included; 56 medical files of workers from the same industry without DM2 were the controls. The daily dose of exposure (DDE to the potential dioxins source per work years was estimated by a job exposure matrix and categorized as low, moderate, and high. Logistic regression model that correlated high exposure to potential source of dioxins (cement clinker confinement per work years and presence of DM2 was adjusted by work seniority, patient age at which DM2 diagnosis was established and DM2 familiar background. Results: the OR for the presence of DM2 in workers with moderate and high exposure to potential source of dioxins in the cement industry was 3.25 (1.10-9.57, p= 0.03, adjusted by work seniority, worker age at which DM2 diagnosis was established, and DM2 familiar background. Conclusions: In according with the data explored in the medical files of cement industry workers, there is an association between high exposure to the industrial confinement of the cement clinker as a potential source of dioxins and presence of DM2 in a modest dose-response gradient.Propósito: Identificar asociación entre diabetes tipo 2 (DM2 en trabajadores Mexicanos con la exposición ocupacional a una fuente potencial de dioxinas de la industria cementera. Material y métodos: Se incluyeron 56 expedientes clínicos de trabajadores de la industria cementera con diagnóstico de DM2; los controles lo constituyeron 56 expedientes clínicos de trabajadores de la misma industria pero sin DM2. La dosis diaria de exposición (DDE a la fuente potencial de dioxinas por años trabajados se estimó a través de una matriz de exposición ocupacional y fue categorizada como baja, moderada y alta. El modelo de regresión logística que

Status quo of energy recovery from waste in special industrial facilities and evaluation of the environmental impacts of using refuse derived fuel (RDF) in cement kilns in Germany; Untersuchung der Umweltauswirkungen des Einsatzes von Abfaellen ausserhalb thermischer Abfallbehandlungsanlagen

Energy Technology Data Exchange (ETDEWEB)

Alwast, H.; Marton, C.; Koepp, M.

2001-10-01

Within the study presented here the use of energy recovery from waste was analysed for several industrial facilities, focussing on cement plants, kilns in the lime and gypsum industry, steel works and plants for the production of non ferrous metals. 44 German cement plants dispose of an own clinker production. Presently 31 plants have a permit for recovering energy from waste. The total permitted capacity for energy recovery in German cement kilns amounts to nearly 2,6 Mio. t/a. Mainly waste oil, old tyres, fuel derived from processed production-specific and municipal waste, plastics, scrap wood and waste paper are co-incinerated. In 1998/99 a total amount of roughly 945.000 t refuse was processed in 30 units of the studied facilities. In five furnaces at three steel works waste can be used for energy or material recovery. The approved total capacity of high calorific waste for energy recovery comes to nearly 350,000 t/a. Especially industrial plastics and packaging waste from DSD, plastics processed in scrap mills and shreddered waste and granulated paint sludge are used. In 1998 the facilities processed only old plastic, representing a total amount of nearly 109.000 t. At present seven facilities in the non ferrous metal industry have a permit for energy recovery from waste. The maximum capacity amounts on national level to nearly 140.000 t/a. Especially waste oil, packaging waste, plastics and scrap wood can be processed. The analysis of respective applications of the 17th BImSchV shows an inconsistency within the amending permitting procedures. For the time to come a conformity between the respective regional permitting authorities would be recommendable. Moreover, the effects on air emission caused by using waste for energy recovery were analysed for cement kilns with own clinker production. Due to the amendment of the 17th BImSchV more stringent requirements regarding waste composition must be established. This is especially valid for the highly volatile

CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

Directory of Open Access Journals (Sweden)

Nediljka Gaurina-Međimurec

1994-12-01

Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

Spontaneous combustion of the Upper Paleocene Cerrejon Formation coal and generation of clinker in La Guajira Peninsula (Caribbean Region of Colombia)

Energy Technology Data Exchange (ETDEWEB)

Quintero, J.A. [Carbones del Cerrejon Limited., Cl. 100 No. 19-54 piso 12, Bogota D.C. (Colombia); Candela, S.A. [ECOPETROL S.A. Edificio Principal Cr. 7 No. 37-65, Bogota D.C. (Colombia); Rios, C.A. [Escuela de Geologia, Universidad Industrial de Santander, Cr 27 Cl 9, Ciudad Universitaria, Bucaramanga (Colombia); Montes, C. [Smithsonian Tropical Research Institute, Roosvelt Ave., Tupper Building - 401, Balboa, Ancon, Panama (Panama); Uribe, C. [Tubos Moore S.A. Cll 99 No. 57-74, Bogota (Colombia)

2009-12-01

Clinker referred here as red and brick-looking burnt rocks found interbedded in the Upper Paleocene Cerrejon Formation is the result of spontaneous and natural combustion of coal seams in the recent geologic past. These rocks have been mapped, measured and characterized in the Cerrejon Coal Mine at La Guajira Peninsula (Colombia). These burnt rocks usually outcrop in irregular patterns as almost tabular bodies up to 100 m thick, thinning and pinching out below ground surface to depths up to 448 m. Mapping revealed that clinker is usually found near deformed zones, either faults or tight folds. Timing of spontaneous combustion seems to predate folding and faulting, but seems to postdate the development of the Cerrejon thrust fault and alluvial fan proceeding from the Perija Range. Clinker covers an area of around 2.9 x 10{sup 6} m{sup 2} with a volume of approximately 1.4 x 10{sup 8} m{sup 3}. The calculation of the amount of heat released through coal burning indicates that complete combustion of 6.4 Mt of 26.4 x 10{sup 6} J/kg coal would yield 17 x 10{sup 13} J. (author)

The formation of filamentary structures from molten silicates: Peleʼs hair, angel hair, and blown clinker

Science.gov (United States)

Villermaux, Emmanuel

2012-08-01

We conduct an analysis of the concomitant, competing phenomena at play in the formation of long filamentary structures from a stream of hot, very viscous and cohesive liquid as it is blown by a fast, cool air stream. The situation is relevant to a broad class of problems, namely volcanic glass threads or fibers formed when small particles of molten material are thrown into the air and spun out by the wind into long hair-like strands (called Pele's hair), to the process of prilling, the manufacture of glass fibers, and the formation of coke in furnaces and combustion chambers. The air stream blowing on the molten material both breaks up the liquid into fragments stabilized by capillarity, and cools the liquid down to solidification. There are, in this problem, four characteristic times. First, a deformation time of the liquid masses, setting the rate at which drops elongate into ligaments. Then, two timescales set the time of capillary breakup of these ligaments, one prevailing on the other depending on the relative weight of inertia on viscous slowing (that point is illustrated by an original experiment). Finally, a solidification time of the ligaments. Thin solid strands will only form when solidification occurs before capillary breakup. We have discovered that this condition is likely to apply when the liquid is strongly viscous, as for clinker in the cement industry, considered here as a generic example. We formulate recommendations to remove (or enhance) the formation of these objects.

Basic survey project for Joint Implementation, etc. Feasibility study on the modernization of cement plant in Republic of Kazakhstan

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

For the purpose of reducing greenhouse effect gas emissions, a project was studied for the modernization of a cement plant in the Republic of Kazakhstan. In the Semipalatinsk cement plant, an old wet type kiln is being used which is much consuming in energy and low in productivity. By replacing this kiln with the NSP dry type kiln, expected were the enhancement of efficiency, energy conservation, and reduction in greenhouse effect gas emissions. Further, it was planned that four lines for raw material production and four lines for clinker combustion are tied together to make it one, and the ball mill is replaced with the low power-consuming type roller mill. By this project, the energy consumption will decrease by 96,000 t/y in coal and 2,095,500 kWh/y in electric power, which is a decrease of approximately 39% from the energy consumption before the project being worked out. Moreover, as to greenhouse effect gases, there are no changes in CO2 gas emissions from limestone, but CO2 gas emissions from coal decrease by 216.960 t/y, which is a decrease of 28.5% from that before the project being worked out. (NEDO)

Peculiarities of physical and chemical processes of clinker formation in raw mixes with increased content of magnesium oxide in presence of barite waste

Science.gov (United States)

Novoselova, I. N.; Novosyolov, A. G.

2018-03-01

The article considers the influence of barite waste on clinker formation processes in raw mixes with the increased content of magnesium oxide. A by-product of the barite concentrate manufacture of Tolcheinskoye deposit has been used as a barite waste, its predominant content of barium sulphate BaSO4 amounts to 76,11%. The impact of BaO and SO3 has been revealed, particularly the impact of barium oxide on clinker formation processes in raw mixes with the increased content of magnesium oxide. It has been clarified that the addition of barite waste into a raw mix causes the formation of dicalcium silicate in two modifications, reduces the amount of alite and influences on the composition of tricalcium aluminate. Barium mono-alluminate is formed in the composition of the intermediate material. Solid solutions with barium oxide are formed in clinker phases. The authors have determined the saturation speed of calcium oxide in magnesium-bearing raw mixes with saturation coefficient (SC) 0,91 and 0,80 in the presence of 2 and 3% barite waste in the temperature range 1300-1450°C.

FY 2000 report on the basic survey to promote Joint Implementation, etc. Upgrading of energy utilization in the cement production process; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Cement seizo kotei ni okeru energy kodoka

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

Strength, leachability and microstructure characteristics of cement-based solidified plating sludge

International Nuclear Information System (INIS)

Asavapisit, Suwimol; Naksrichum, Siripat; Harnwajanawong, Naraporn

2005-01-01

The solidification of the stabilized zinc-cyanide plating sludge was carried out using ordinary Portland cement (OPC) and pulverized fuel ash (PFA) as solidification binders. The plating sludge were used at the level of 0%, 10%, 20% and 30% dry weight, and PFA was used to replace OPC at 0%, 10%, 20% and 30% dry weight, respectively. Experimental results showed that a significant reduction in strength was observed when the plating sludge was added to both the OPC and OPC/PFA binders, but the negative effect was minimized when PFA was used as part substitute for OPC. SEM observation reveals that the deposition of the plating sludge on the surface of the clinkers and PFA could be the cause for hydration retardation. In addition, calcium zinc hydroxide hydrate complex and the unreacted di- and tricalcium silicates were the major phases in X-ray diffraction (XRD) patterns of the solidified plating waste hydrated for 28 days, although the retardation effect on hydration reactions but Cr concentration in toxicity characteristic leaching procedure (TCLP) leachates was lower than the U.S. EPA regulatory limit

The importance of chemical analysis and quality-assurance for environmental mediation and acceptance in the use of secondary fuels in the cement plant Leube as an essential part of the ecological business strategy

International Nuclear Information System (INIS)

Mlekusch, T.

2000-11-01

In this paper I tried to combine the fields of environmental technology, environmental analysis, quality-management, environmental mediation and limiting values an the example of the use of secondary-fuels in the cement plant Leube in Gartenau (Austria). This project has proved to be very satisfying for the company and the adjoining owners. The first chapter deals with relations between environment and technology. A chronological description of the use of secondary fuels shows the development in this technology. The reactions of trace-elements in the burning process of cement clinker are described in the second chapter. Limiting values and the protection of human beings by the use of them are explained in the third chapter. The environmental mediation project of the use of secondary fuels in Gartenau is object of the fourth chapter. An essential part to acceptance is contributed by a good working quality-management and laboratory. (author)

The use of mexican cements in the low and medium radioactive wastes confinement; La utilizacion de cementos mexicanos en el confinamiento de desechos radioactivos de bajo y medio nivel

Energy Technology Data Exchange (ETDEWEB)

Badillo A, V.E.; Almazan T, M.G.; Alonso V, G.; Palacios H, J.C. [ININ, 52750 La Marquesa, Estado de Mexico (Mexico)

2008-07-01

Inside the relative mark to the radioactive waste confinement, minerals of great fixation capacity like clays, apatites and diverse oxides are studied as matrixes, components and/or additives of the active barriers that separate the barrier geologic and the nuclear wastes. In this case, the cements intervene in those different stages of the waste management, since its are used for the immobilization of radioactive waste in the container, for the production of containers as well as filler of the spaces among the containers of the vaults, and also as engineering barrier and construction material in the civil work. For the above mentioned, it is particularly useful to characterize the Portland cements with at least 97% of clinker, since they are most recommended for this type of applications. Presently investigation work is carried out a preliminary chemical characterization, based on the mineralogical composition, of the Portland Mexican cement. Results are shown by the X-ray Diffraction technique when immobilizing a rich solution in sulfates to 5%, using two Portland commercial cements APASCO and TOLTECA, without observing the significant appearance of new phases. The cements besides incorporating the chemical species in the breast of the matrix, are also present as barriers of civil engineering in the facilities located only some meters deep for the storage of radioactive waste of low and intermediate level, for that the study of the radionuclides fixation, in the cements is of supreme importance to evaluate the safety of a nuclear repository with the help of cements; the retention of the iodine-131 in a limited interval of pH in the commercial APASCO and TOLTECA it was studied, being observed a scarce retention of this homologous of fission products, what indicates the necessity to use additives to improve the retention properties of the Mexican commercial cements for some radionuclides. (Author)

Reduced carbon emission estimates from fossil fuel combustion and cement production in China.

Science.gov (United States)

Liu, Zhu; Guan, Dabo; Wei, Wei; Davis, Steven J; Ciais, Philippe; Bai, Jin; Peng, Shushi; Zhang, Qiang; Hubacek, Klaus; Marland, Gregg; Andres, Robert J; Crawford-Brown, Douglas; Lin, Jintai; Zhao, Hongyan; Hong, Chaopeng; Boden, Thomas A; Feng, Kuishuang; Peters, Glen P; Xi, Fengming; Liu, Junguo; Li, Yuan; Zhao, Yu; Zeng, Ning; He, Kebin

2015-08-20

Nearly three-quarters of the growth in global carbon emissions from the burning of fossil fuels and cement production between 2010 and 2012 occurred in China. Yet estimates of Chinese emissions remain subject to large uncertainty; inventories of China's total fossil fuel carbon emissions in 2008 differ by 0.3 gigatonnes of carbon, or 15 per cent. The primary sources of this uncertainty are conflicting estimates of energy consumption and emission factors, the latter being uncertain because of very few actual measurements representative of the mix of Chinese fuels. Here we re-evaluate China's carbon emissions using updated and harmonized energy consumption and clinker production data and two new and comprehensive sets of measured emission factors for Chinese coal. We find that total energy consumption in China was 10 per cent higher in 2000-2012 than the value reported by China's national statistics, that emission factors for Chinese coal are on average 40 per cent lower than the default values recommended by the Intergovernmental Panel on Climate Change, and that emissions from China's cement production are 45 per cent less than recent estimates. Altogether, our revised estimate of China's CO2 emissions from fossil fuel combustion and cement production is 2.49 gigatonnes of carbon (2 standard deviations = ±7.3 per cent) in 2013, which is 14 per cent lower than the emissions reported by other prominent inventories. Over the full period 2000 to 2013, our revised estimates are 2.9 gigatonnes of carbon less than previous estimates of China's cumulative carbon emissions. Our findings suggest that overestimation of China's emissions in 2000-2013 may be larger than China's estimated total forest sink in 1990-2007 (2.66 gigatonnes of carbon) or China's land carbon sink in 2000-2009 (2.6 gigatonnes of carbon).

FY 1998 annual report on power generation by waste heat from cement production in China; Chugoku ni okeru cement hainetsu hatsuden 1998 nendo chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

This project is to implement a feasibility study for applying waste heat power generation, which have been already commercialized in Japan and producing remarkable results, to China's cement plants producing 3,500 t/d or more of clinker, and thereby to try to establish a link with the Japan's clean development mechanism. It is expected that introduction of these systems improves energy use efficiency and environments in China. The study results indicate that the project for a Tongling Conch plant could generate power of 15,000 kW, reducing CO2 emissions by 89,178 t/y and cumulatively 1,783,560 tons in the 20-year period. The results also indicate that the project will be highly profitable, with an estimated internal return rate of as high as 33.78%. The project for a Huaxin plant could generate power of 8,400 kW, reducing CO2 emissions by 48,412 t/y and cumulatively 968,240 tons in the 20-year period, annually saving power charges by 325 million yen and bringing an internal return rate of 10.72%. (NEDO)

Structural study and crystallography of the major compound of anhydrous cement: tri-calcium silicate; Etude structurale et cristallographie du compose majoritaire du ciment anhydre: le silicate tricalcique

Energy Technology Data Exchange (ETDEWEB)

Noirfontaine, M.N. de

2000-01-01

Anhydrous (Portland) cement is mainly composed of a synthetic material, the clinker, whose major compound is tri-calcium silicate (Ca{sub 3}SiO{sub 5}), often referred as C{sub 3}S with the compact oxides notations, C = CaO et S = SiO{sub 2}. The polymorphism of C{sub 3}S, still not well known, is the main subject of the thesis. Various crystal structures (rhombohedral R, monoclinic M1, M2, M3 and triclinic T1, T2, T3) can be found, depending on temperature and impurities. The only known structures are T1, M1 and M3, involving large unit cells with an orientational disorder of silicate tetrahedra. The single crystal studies exhibit no clear relation between the various polymorphs. Starting from known results from literature single crystal experiments, we establish the metric and structural relations between the different structures. Averaged structures for the T1, M1 and M3 polymorphs are proposed, together with all the matrices of transformation between the unit cells. We also introduce new 1-D, 2-D, and 3-D structural units, which make easier the understanding of the structures of C{sub 3}S, with the result of a better description of the orientational disorder. The effects of impurities on the structure are discussed. In industrial clinkers, impurities stabilize mainly M1 and M3 monoclinic forms. We propose a space group (Pc) and two structural models (a superstructure and an approximate averaged structure) for the M1 form. All the models are validated on synthetic compounds (M3, M2, M1 et T1) and industrial clinkers analysed by X-Ray powder diffraction with Rietveld analysis. (author)

Characterization of domestic wastes incineration clinkers. Experimental study of the dioxines impact on the environment. Program ''industrial wastes'' DRC 01; Caracterisation des machefers d'incineration d'ordures menageres. Etude experimentale de l'impact des dioxines sur l'environnement. Programme ''dechets industriels'' DRC 01

Energy Technology Data Exchange (ETDEWEB)

Brazillet, C.; Badreddine, R

2002-01-15

Clinkers resulting from domestic wastes incineration are used in road construction since May 1994. A first study realized by the INERIS showed the poor dioxines content in clinkers and their weak transfer in the environment. In order to verify the hypothesis presented in this study, an experimental study controlled different structures using clinkers. It showed a difference between the clinkers used in old structures which reveal a higher dioxines content and the clinkers used in more recent structures which present weak dioxines content. The use of clinkers, even in the case of significant dioxines level, has not a negative impact on the environment taking into account the transfer modes of these substances. (A.L.B.)

Strategi Perencanaan Jumlah Material Tambahan dalam Memproduksi Semen dengan Pendekatan Taguchi untuk Meminimalkan Biaya Produksi (Study Kasus PT Semen Padang

Directory of Open Access Journals (Sweden)

Nelvi Irawati

2016-04-01

Full Text Available Cement is a construction material with a specific quality that must be meet standard requirements and customer requirements. Through a good and continuous quality control, it will produce cement with consistent quality as its Quality Planning. Cement quality is calculated after adding water by measuring its setting time, compressive strength developing, the heat of hydration, expansion/shrinkage, and its durability to environment effect. In cement application, the primary parameter to determine cement quality is its compressive strength. Some factors that affect compressive strength of cement are reactivity and amount of Tricalcium Silicate (C3S of Clinker, Clinker free lime (free CaO, amount of SO3 in Cement, the amount of additional materials (insoluble residue/IR and loss on ignition/LOI, and sieve on 45 µm residue of cement. This research is intended to find how insoluble residue/IR, loss on ignition/LOI, and the amount of SO3 will affect compressive strength of cement. Various percentages of IR, LOI, and SO3 in cement will result in different compressive strength. Taguchi Method is applied to determine material proportion. With Orthogonal Array calculation for 3 factors and 4 levels, it will result in 16 calculation running times (L16 4**3. In laboratory scale, cement for this research has been being manufactured and then its compressive strength for 3 days, 7 days, and 28 days will be measured. Determination of optimal proportion will be calculated by statistic method for higher compressive strength and lower manufacturing cost.

EFFECT OF MgO ON THE COMPOSITION AND PROPERTIES OF BELITE-BARIUM CALCIUM SULPHOALUMINATE CEMENT IN THE PRESENCE OF Na2O AND K2O

Directory of Open Access Journals (Sweden)

Jie Zhang

2015-06-01

Full Text Available The purpose of this study is to explore the effect of MgO (1 - 9 wt. % on the composition and properties of belite-barium calcium sulphoaluminate cement with additions of Na2O and K2O. The results show that 1 - 5 wt. % content of MgO can stabilize crystal types of M3-C3S, R-C3S and β-C2S. Moreover, MgO can promote the formation of C3S and C4AF, but has little effect on the formation of C2.75B1.25A3$ and C3A. The C3A/C4AF ratio is reduced by 22 % at 5 wt. % MgO, which indicates that appropriate MgO can decrease the liquid viscosity. In the presence of Na2O and K2O, the highest limit of incorporated amount of MgO is about 3 wt. %, which is higher than that in Portland cement clinker of 2 wt. %. Besides, MgO favors the formation of small C3S crystals in size of 4 - 20 μm. MgO enhances the hydration rate and mechanical property of cement at an optimal dosage (1 - 5 wt. %, beyond which an adverse effect could be resulted. At a MgO dosage of 5 wt. %, the compressive strengths of the cement at 1, 3, 7 and 28 days are 15.8, 39.3, 68.6 and 97.3 MPa, which increases by 116 %, 17 %, 10 % and 6 % respectively compared to the cement without MgO dopant. This study could lead to the effective use of magnesia-rich limestone in industrial production of belite-barium calcium sulphoaluminate cement.

New developments with respect to concrete

OpenAIRE

Brouwers, H.J.H.; Al-Mattarneh, H.; Mustapha, K.N.; Nuruddin, M.F.

2008-01-01

The present paper addresses several topics in regard to the sustainable design and use of concrete based on the binders cement, quicklime and/or gypsum. First, major features concerning the sustainable aspects of the material concrete are summarized. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes et...

A modified PMMA cement (Sub-cement) for accelerated fatigue testing of cemented implant constructs using cadaveric bone.

Science.gov (United States)

Race, Amos; Miller, Mark A; Mann, Kenneth A

2008-10-20

Pre-clinical screening of cemented implant systems could be improved by modeling the longer-term response of the implant/cement/bone construct to cyclic loading. We formulated bone cement with degraded fatigue fracture properties (Sub-cement) such that long-term fatigue could be simulated in short-term cadaver tests. Sub-cement was made by adding a chain-transfer agent to standard polymethylmethacrylate (PMMA) cement. This reduced the molecular weight of the inter-bead matrix without changing reaction-rate or handling characteristics. Static mechanical properties were approximately equivalent to normal cement. Over a physiologically reasonable range of stress-intensity factor, fatigue crack propagation rates for Sub-cement were higher by a factor of 25+/-19. When tested in a simplified 2 1/2-D physical model of a stem-cement-bone system, crack growth from the stem was accelerated by a factor of 100. Sub-cement accelerated both crack initiation and growth rate. Sub-cement is now being evaluated in full stem/cement/femur models.

Critical aspects of nano-indentation technique in application to hardened cement paste

International Nuclear Information System (INIS)

Davydov, D.; Jirasek, M.; Kopecky, L.

2011-01-01

Several open questions related to the experimental protocol and processing of data acquired by the nano-indentation (NI) technique are investigated. The volume fractions of mechanically different phases obtained from statistical NI (SNI) analysis are shown to be different from those obtained by back-scattered electron (BSE) image analysis and X-ray diffraction (XRD) method on the same paste. Judging from transmission electron microscope (TEM) images, the representative volume element of low-density calcium-silicate hydrates (C-S-H) can be considered to be around 500 nm, whereas for high-density C-S-H it is about 100 nm. This raises the question how the appropriate penetration depth for NI experiments should be selected. Changing the maximum load from 1 mN to 5 mN, the effect of penetration depth on the experimental results is studied. As an alternative to the SNI method, a 'manual' indentation method is proposed, which combines information from BSE and atomic-force microscopy (AFM), coupled to the NI machine. The AFM allows to precisely indent a high-density C-S-H rim around unhydrated clinkers in cement paste. Yet the results from that technique still show a big scatter.

Fiscal 1999 basic survey report for promotion of joint implementation. Survey of diffusion of fluidized bed cement kilns in Vietnam; 1999 nendo Vietnam koku ni okeru ryudosho cement kiln fukyu chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Possibility is assessed of energy saving and CO2 reduction through replacing shaft kilns with fluidized bed kilns at four cement plants in Vietnam. The effort will be associated with the clean development mechanism (CDM) ultimately. The fluidized bed kiln is one of the state-of-the-art technologies developed to meet social, economic, and technical demands involving global environments, enhancement of energy efficiency, effective use of resources, improvement in cost performance, increasingly diversified needs for cement, etc. Use of the technology will lead to an extensive reduction in greenhouse gas emissions, solution of the problem of dust flying from calcinating facilities, production of clinkers high in stability and quality, utilization of inexpensive fuels such as low-grade coal, and production cost reduced thanks to the new equipment occupying less installation space. The conclusion of the study is that the energy to be consumed by the four plants will decrease by 6101-9551 tons/year in terms of oil and that energy saving rate will be 37-44%. The decrease in fuel and electricity for calcinating furnaces in turn decreases CO2 emissions, with the amount of reduction estimated at 24,393-38,794 tons/year in terms of CO2 and the rate of reduction estimated at 36-44%. As for payout in case environmental special yen credit is granted, it will realize in the 10-12th year, which means such financing will achieve a sufficient investment effect. Effect is also tentatively calculated in case of fluidized bed kilns diffused across the country. (NEDO)

Incorporation of phosphorus guest ions in the calcium silicate phases of Portland cement from 31P MAS NMR spectroscopy.

Science.gov (United States)

Poulsen, Søren L; Jakobsen, Hans J; Skibsted, Jørgen

2010-06-21

Portland cements may contain small quantities of phosphorus (typically below 0.5 wt % P(2)O(5)), originating from either the raw materials or alternative sources of fuel used to heat the cement kilns. This work reports the first (31)P MAS NMR study of anhydrous and hydrated Portland cements that focuses on the phase and site preferences of the (PO(4))(3-) guest ions in the main clinker phases and hydration products. The observed (31)P chemical shifts (10 to -2 ppm), the (31)P chemical shift anisotropy, and the resemblance of the lineshapes in the (31)P and (29)Si MAS NMR spectra strongly suggest that (PO(4))(3-) units are incorporated in the calcium silicate phases, alite (Ca(3)SiO(5)) and belite (Ca(2)SiO(4)), by substitution for (SiO(4))(4-) tetrahedra. This assignment is further supported by a determination of the spin-lattice relaxation times for (31)P in alite and belite, which exhibit the same ratio as observed for the corresponding (29)Si relaxation times. From simulations of the intensities, observed in inversion-recovery spectra for a white Portland cement, it is deduced that 1.3% and 2.1% of the Si sites in alite and belite, respectively, are replaced by phosphorus. Charge balance may potentially be achieved to some extent by a coupled substitution mechanism where Ca(2+) is replaced by Fe(3+) ions, which may account for the interaction of the (31)P spins with paramagnetic Fe(3+) ions as observed for the ordinary Portland cements. A minor fraction of phosphorus may also be present in the separate phase Ca(3)(PO(4))(2), as indicated by the observation of a narrow resonance at delta((31)P) = 3.0 ppm for two of the studied cements. (31)P{(1)H} CP/MAS NMR spectra following the hydration of a white Portland cement show that the resonances from the hydrous phosphate species fall in the same spectral range as observed for (PO(4))(3-) incorporated in alite. This similarity and the absence of a large (31)P chemical shift ansitropy indicate that the hydrous (PO(4

The effect of pozzolan additions on the shrinkage of cement pastes and mortars during their first hours of age

Directory of Open Access Journals (Sweden)

Ossa, M. Mauricio

1992-03-01

Full Text Available The traditional favour enjoyed by cement including additions and by their diverse uses in Chile calls for an extense investigation of their behaviour in order that the results may justify their utilization in specific projects. This works studies volume changes occurring in cement pastes and mortars containing pozzolan additions during their first hours of age. This investigation used cements made in the laboratory from raw materials supplied by chilean manufacturers. Two types of clinkers were used, namely; a gypsum type and a natural pozzolan type, added in proportions ranging from 0 to 30%.Tests were conducted to ascertain the shrinkage of cement pastes and mortars since the first moments following their mixing operation, employing there for moulds fitted with a special device designed and implemented at the laboratory of the IDIEM Department of Agglomerants. The results thus gathered corroborated the fact that independently of cement characteristics, in general the deformation of pastes and mortars exhibits successive periods of first shrinkage swelling, and second shrinkage. The first shrinkage is affected by the ambient conditions of humidity, temperature, and wind (evaporation, but also in a preponderant way by cement specific surface, which allows higher velocity in the chemical reactions occurring during that period. Moreover the compactation degree is also affecting shrinkage, here. On the other hand, it was confirmed that with cements of like fineness, those having higher C₃A contents exhibit an overall shrinkage larger than that of cements having low contents. At last it was possible to ascertain that an increase in pozzolan contents does not affect shrinkage directly, but that its presence may eventually modify the gypsum/clinker ratio and thus give rise to changes, specially in the two States of swelling and second shrinkage.

La tradicional aceptación en Chile de los cementos con adición y su diversidad

Performance of Cement Containing Laterite as Supplementary Cementing Material

Directory of Open Access Journals (Sweden)

Abbas Bukhari, Z. S.

2013-03-01

Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

Durability testing of low clinker blends - chloride ingress in similar strength mortar exposed to seawater

DEFF Research Database (Denmark)

Geiker, Mette Rica; De Weerdt, Klaartje; Garzón, Sergio Ferreiro

2017-01-01

Resistance to chloride ingress of ten different binders was investigated. Most of the binders were prepared with 35% substitution of a new clinker by limestone filler, calcined clay, burnt shale and/or siliceous fly ash. Mortar samples with similar design compressive strength after 90 days were e...... exposed to artificial sea-water for 270 days. The results indicate that the use of alternative binders may lead to up to around 15% reduction in CO2 emission without compromising 90 days compressive strength and resistance to chloride ingress in marine exposure....

Cermet cements.

Science.gov (United States)

McLean, J W

1990-01-01

Cermet ionomer cements are sintered metal/glass powders, which can be made to react with poly(acids). These new cements are significantly more resistant to abrasion than regular glass ionomer cements and are widely accepted as core build-up materials and lining cements. They can strengthen teeth and provide the clinician with an opportunity to treat early dental caries.

Process development for utilizing asbestos cement waste in rotary kilns for the cement industry. Final report; Erarbeitung eines Verfahrens zur stofflichen Verwertung von zementgebundenen Asbestprodukten in Drehrohroefen fuer die Zementindustrie. Abschlussbericht

Energy Technology Data Exchange (ETDEWEB)

Schlegel, R.; Kieser, J.; Kraehner, A.

1999-11-01

The law for recycling and waste demands the utilization also for waste of asbestos cement (ac). The procedure of thermal utilization of ac in the flame of a rotary cement kiln was developed and patented by the research institute IBU-tec Weimar, Germany. The ac-material has to be pre-pulverized and grinded to a degree of fineness of R{sub 90}<15%. Considerations of safety engineering lead to the idea of common fine grinding of old oil (oo) and ac. This new procedure was searched in FuE-project in 1998/99 (financial support by BMBF). A mash of ac and oo was generated as a utilization product ready for firing which was injected into the flame of the rotary cement kiln. This particles of ac smelt to spherical shaped particles at a temperature above 1500 C. They were utilized by clinker formation. The material and gas stream leaving the kiln does not contain fibres of asbestos. This was demonstrated in a small equipment burning test. The industrial realization concerning cement plant Ruedersdorf, near Berlin, was searched, technologically described and safety engineeringly and financially assessed by a project study. Process-technical and financial advantages were seen for the dry fine grinding. The wet fine grinding with old oil could be used in cement plants using old oil as fuel. (orig.) [German] Das Kreislaufwirtschafts- und Abfallgesetz (1994) fordert u.a. die stoffliche Verwertung auch fuer Asbestzementabfaelle (AZ). Das vom Institut fuer Baustoff- und Umweltschutz-Technologie Weimar 1995 entwickelte und patentierte Verfahren zur thermischen Verwertung von AZ in der Flamme eines Zementdrehrohrofens erfuellt diese Forderung. Das AZ-Material muss vorzerkleinert und bis zur Rohmehlfeinheit (R{sub 90}<15%) feingemahlen werden. Sicherheitstechnische Ueberlegungen fuehrten zu der Idee, die Feinmahlung zusammen mit Altoel (AOe) zu erproben. Diese Verfahrensvariante wurde im Rahmen eines FuE-Projektes 1998/99 untersucht (finanzielle Foerderung durch das BMBF). Als

ULTRA-LIGHTWEIGHT CEMENT

International Nuclear Information System (INIS)

Fred Sabins

2001-01-01

The objective of this project is to develop an improved ultra-lightweight cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary of Halliburton Energy Services (HES) and BJ Services historical performance data for lightweight cement applications. These data are analyzed and compared to ULHS cement and foamed cement performances. Similar data is expected from Schlumberger, and an analysis of this data will be completed in the following phases of the project. Quality control testing of materials used to formulate ULHS cements in the laboratory was completed to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS and foamed cement. This protocol is presented and discussed. Results of further testing of ULHS cements are presented along with an analysis to establish cement performance design criteria to be used during the remainder of the project. Finally, a list of relevant literature on lightweight cement performance is compiled for review during the next quarter

Cost-benefit analysis of using sewage sludge as alternative fuel in a cement plant: a case study.

Science.gov (United States)

Nadal, Martí; Schuhmacher, Marta; Domingo, José L

2009-05-01

To enforce the implementation of the Kyoto Protocol targets, a number of governmental/international institutions have launched emission trade schemes as an approach to specify CO(2) caps and to regulate the emission trade in recent years. These schemes have been basically applied for large industrial sectors, including energy producers and energy-intensive users. Among them, cement plants are included among the big greenhouse gas (GHG) emitters. The use of waste as secondary fuel in clinker kilns is currently an intensive practice worldwide. However, people living in the vicinity of cement plants, where alternative fuels are being used, are frequently concerned about the potential increase in health risks. In the present study, a cost-benefit analysis was applied after substituting classical fuel for sewage sludge as an alternative fuel in a clinker kiln in Catalonia, Spain. The economical benefits resulting in the reduction of CO(2) emissions were compared with the changes in human health risks due to exposure to polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) and carcinogenic metals (As, Cd, Co, and Cr) before and after using sewage sludge to generate 20% of the thermal energy needed for pyro-processing. The exposure to PCDD/Fs and metals through air inhalation, soil ingestion and dermal absorption was calculated according to the environmental levels in soil. The carcinogenic risks were assessed, and the associated cost for the population was estimated by considering the DG Environment's recommended value for preventing a statistical fatality (VPF). In turn, the amount of CO(2) emitted was calculated, and the economical saving, according to the market prices, was evaluated. The use of sewage sludge as a substitute of conventional energy meant a probability cancer decrease of 4.60 for metals and a cancer risk increase of 0.04 for PCDD/Fs. Overall, a net reduction of 4.56 cancers for one million people can be estimated. The associated economical

Cement-latex grouting mortar for cementing boreholes

Energy Technology Data Exchange (ETDEWEB)

Kateev, I S; Golyshkina, L A; Gorbunova, I V; Kurochkin, B M; Vakula, Ya V

1980-01-01

The need for the development of cement-latex grouting mortar for the purpose of separating strata when reinforcing boreholes at deposits in the Tatar Associated SSR is evaluated. Results of studies of the physical and mechanical properties of cement-latex grouting mortar systems (mortar plus brick) are presented. Formulas for preparing cement-latex grouting mortor are evaluated and results of industrial tests of such mortars shown.

Effect of Coating Palm Oil Clinker Aggregate on the Engineering Properties of Normal Grade Concrete

Directory of Open Access Journals (Sweden)

Fuad Abutaha

2017-10-01

Full Text Available Palm oil clinker (POC is a waste material generated in large quantities from the palm oil industry. POC, when crushed, possesses the potential to serve as an aggregate for concrete production. Experimental investigation on the engineering properties of concrete incorporating POC as aggregate and filler material was carried out in this study. POC was partially and fully used to replace natural coarse aggregate. The volumetric replacements used were 0%, 20%, 40%, 60%, 80%, and 100%. POC, being highly porous, negatively affected the fresh and hardened concrete properties. Therefore, the particle-packing (PP method was adopted to measure the surface and inner voids of POC coarse aggregate in the mixtures at different substitution levels. In order to enhance the engineering properties of the POC concrete, palm oil clinker powder (POCP was used as a filler material to fill up and coat the surface voids of POC coarse, while the rest of the mix constituents were left as the same. Fresh and hardened properties of the POC concrete with and without coating were determined, and the results were compared with the control concrete. The results revealed that coating the surface voids of POC coarse with POCP significantly improved the engineering properties as well as the durability performance of the POC concrete. Furthermore, using POC as an aggregate and filler material may reduce the continuous exploitation of aggregates from primary sources. Also, this approach offers an environmental friendly solution to the ongoing waste problems associated with palm oil waste material.

Study on Cr(VI) Leaching from Cement and Cement Composites

Science.gov (United States)

Palascakova, Lenka; Kanuchova, Maria

2018-01-01

This paper reports an experimental study on hexavalent chromium leaching from cement samples and cement composites containing silica fume and zeolite additions that were subjected to various leaching agents. The water-soluble Cr(VI) concentrations in cements ranged from 0.2 to 3.2 mg/kg and represented only 1.8% of the total chromium content. The presence of chromium compounds with both chromium oxidation states of III and VI was detected in the cement samples by X-ray photoelectron spectroscopy (XPS). Leaching tests were performed in a Britton-Robinson buffer to simulate natural conditions and showed increased dissolution of Cr(VI) up to 6 mg/kg. The highest amount of leached hexavalent chromium was detected after leaching in HCl. The findings revealed that the leaching of chromium from cements was higher by 55–80% than that from the cement composites. A minimum concentration was observed for all cement samples when studying the relationship between the soluble Cr(VI) and the cement storage time. PMID:29690550

Cement-in-cement acetabular revision with a constrained tripolar component.

Science.gov (United States)

Leonidou, Andreas; Pagkalos, Joseph; Luscombe, Jonathan

2012-02-17

Dislocation of a total hip replacement (THR) is common following total hip arthroplasty (THA). When nonoperative management fails to maintain reduction, revision surgery is considered. The use of constrained acetabular liners has been extensively described. Complete removal of the old cement mantle during revision THA can be challenging and is associated with significant complications. Cement-in-cement revision is an established technique. However, the available clinical and experimental studies focus on femoral stem revision. The purpose of this study was to present a case of cement-in-cement acetabular revision with a constrained component for recurrent dislocations and to investigate the current best evidence for this technique. This article describes the case of a 74-year-old woman who underwent revision of a Charnley THR for recurrent low-energy dislocations. A tripolar constrained acetabular component was cemented over the primary cement mantle following removal of the original liner by reaming, roughening the surface, and thoroughly irrigating and drying the primary cement. Clinical and radiological results were good, with the Oxford Hip Score improving from 11 preoperatively to 24 at 6 months postoperatively. The good short-term results of this case and the current clinical and biomechanical data encourage the use of the cement-in-cement technique for acetabular revision. Careful irrigation, drying, and roughening of the primary surface are necessary. Copyright 2012, SLACK Incorporated.

Mechanical Properties and Microstructure of Fast – Fired Clinker Tiles Based on Wierzbka I Raw Material

OpenAIRE

Gajek M.; Rapacz-Kmita A.; Dudek M.; Partyka J.

2016-01-01

The article presents results of research on microstructural and mechanical properties of floor tiles clinker manufactured on the basis of Wierzbka I raw material, which is part of the deposit Wierzbka, near Suchedniów. Wierzbka I clay was added in various volume fractions to the standard tile compositions used in industrial practice. The samples were pressed in a range of from 21 MPa to 42 MPa and fired in the laboratory furnace at 1130°C to 1190°C. Selected compositions were pressed at 28 MP...

78 FR 35023 - Proposed Information Collection Request; Comment Request; See Item Specific ICR Titles Provided...

Science.gov (United States)

2013-06-11

... semiannually at a minimum. Form Numbers: None Respondents/affected entities: Owners or operators of electric... affected by this action are Portland cement plants with the following facilities; kilns, clinker coolers... Area Sources: Electric Arc Furnace Steelmaking Facilities (40 CFR Part 63, Subpart YYYYY); ICR Numbers...

ULTRA-LIGHTWEIGHT CEMENT

International Nuclear Information System (INIS)

Fred Sabins

2001-01-01

The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

A Twofold Comparison between Dual Cure Resin Modified Cement and Glass Ionomer Cement for Orthodontic Band Cementation.

Science.gov (United States)

Attar, Hanaa El; Elhiny, Omnia; Salem, Ghada; Abdelrahman, Ahmed; Attia, Mazen

2016-12-15

To test the solubility of dual cure resin modified resin cement in a food simulating solution and the shear bond strength compared to conventional Glass ionomer cement. The materials tested were self-adhesive dual cure resin modified cement and Glass Ionomer (GIC). Twenty Teflon moulds were divided into two groups of tens. The first group was injected and packed with the modified resin cement, the second group was packed with GIC. To test the solubility, each mould was weighed before and after being placed in an analytical reagent for 30 days. The solubility was measured as the difference between the initial and final drying mass. To measure the Shear bond strength, 20 freshly extracted wisdom teeth were equally divided into two groups and embedded in self-cure acrylic resin. Four mm sections of stainless steel bands were cemented to the exposed buccal surfaces of teeth under a constant load of 500 g. Shear bond strength was measured using a computer controlled materials testing machine and the load required to deband the samples was recorded in Newtons. GIC showed significantly higher mean weight loss and an insignificant lower Shear bond strength, compared to dual cure resin Cement. It was found that dual cure resin modified cement was less soluble than glass ionomer cement and of comparable bond strength rendering it more useful clinically for orthodontic band cementation.

The mechanical effect of the existing cement mantle on the in-cement femoral revision.

LENUS (Irish Health Repository)

Keeling, Parnell

2012-08-01

Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

Simulation of flash dehydroxylation of clay particle using gPROMS

DEFF Research Database (Denmark)

Gebremariam, Abraham Teklay; Bøjer, Martin; Adelsward, Anicka

2014-01-01

The use of SCMs (supplementary cementitious materials) to replace part of the clinker in cement industry is gaining an increasing interest in order to reduce the CO2 footprint. The abundantly available clay minerals are potential sources of SCMs. Thermal treatment of kaolinite clay under moderate...

Site Investigations with the Site Characterization and Analysis Penetrator System at Fort Dix, New Jersey

Science.gov (United States)

1993-07-01

rod system or through a tremie tube ; both procedures were used interchangeably at Fort Dix to demon- strate the efficiency and effectiveness of each...allows delivery through either a l/4-in.-diam grout tube or a 3/8-in.-diam rout tube . The grout used at Fort Dix consisted of a mixture of water and... microfine , blended Portland cement (Lehigh Geocem’, Leeds, Alabama). The grout is a suspension of a uniformly produced cement clinker interground with

Application of ESP for gas cleaning in cement industry--with reference to India.

Science.gov (United States)

Bapat, J D

2001-02-16

Electrostatic precipitators (ESP) are used for gas cleaning in almost every section of cement manufacture. Application of ESP is studied, keeping in view Indian conditions. The characterisation of dust emissions has been done for different units, such as rotary kiln and raw mill, alkali by-pass, clinker cooler, cement and coal mill, in terms of exit gas quantity, temperature, dew point, dust content and particle size. It is seen that all these characteristics have a wide range of variance. The ESP system must effectively deal with these variations. The fundamental analytical expression governing the performance of ESP, i.e. the Deutsch equation, and that for particle migration velocity, were analysed to predict the effect of major operating parameters, namely particle size, temperature and applied voltage. Whereas the migration velocity (and the efficiency) varies directly with the particle size, it is proportional to the square and square root of applied voltage and absolute temperature of the gas, respectively. The increase in efficiency due to temperature is not seen in dc based ESP, perhaps due to more pronounced negative effect on the applied voltage due to the increase in dust resistivity at higher temperatures. The effect of gas and dust characteristics on the collection efficiency of ESP, as seen in the industrial practice, is summarised. Some main process and design improvements effectively dealing with the problem of gas and dust characteristics have been discussed. These are gas conditioning, pulse energization, ESP-fabric filter (FF) combination, improved horizontal flow as well as open top ESP.Generally, gas conditioning entails higher operating and maintenance costs. Pulse energization allows the use of hot gas, besides reducing the dust emission and power consumption. The improved horizontal flow ESP has been successfully used in coal dust cleaning. The open top or vertical flow ESP has a limitation on collection efficiency as it provides for only

Evaluation of the amount of excess cement around the margins of cement-retained dental implant restorations: the effect of the cement application method.

Science.gov (United States)

Chee, Winston W L; Duncan, Jesse; Afshar, Manijeh; Moshaverinia, Alireza

2013-04-01

Complete removal of excess cement from subgingival margins after cementation of implant-supported restorations has been shown to be unpredictable. Remaining cement has been shown to be associated with periimplant inflammation and bleeding. The purpose of this study was to investigate and compare the amount of excess cement after cementation with 4 different methods of cement application for cement-retained implant-supported restorations. Ten implant replicas/abutments (3i) were embedded in acrylic resin blocks. Forty complete veneer crowns (CVCs) were fabricated by waxing onto the corresponding plastic waxing sleeves. The wax patterns were cast and the crowns were cemented to the implant replicas with either an interim (Temp Bond) or a definitive luting agent (FujiCEM). Four methods of cement application were used for cementation: Group IM-Cement applied on the internal marginal area of the crown only; Group AH-Cement applied on the apical half of the axial walls of the crown; Group AA-Cement applied to all axial walls of the interior surface of the crown, excluding the occlusal surface; and Group PI-Crown filled with cement then seated on a putty index formed to the internal configuration of the restoration (cementation device) (n=10). Cement on the external surfaces was removed before seating the restoration. Cement layers were applied on each crown, after which the crown was seated under constant load (80 N) for 10 minutes. The excess cement from each specimen was collected and measured. One operator performed all the procedures. Results for the groups were compared, with 1 and 2-way ANOVA and the Tukey multiple range test (α=.05). No significant difference in the amount of excess/used cement was observed between the 2 different types of cements (P=.1). Group PI showed the least amount of excess cement in comparison to other test groups (P=.031). No significant difference was found in the amount of excess cement among groups MI, AH, and AA. Group AA showed the

Lightweight Concrete Using Oil Palm Boiler Clinker (OPBC – A Review

Directory of Open Access Journals (Sweden)

Hartono Herry

2016-01-01

Full Text Available Lightweight concrete can be effectively produced by replacing normal aggregates (60% to 75% of concrete volume with a lighter alternative. With depleting natural resources, utilising waste materials, such as oil palm boiler clinker (OPBC, in concrete for structural use is one way to mitigate environmental concerns raised by the construction industry. This paper presents a review of the mechanical properties, structural behaviour and performance of OPBC concrete. Lightweight concrete using OPBC can be designed to achieve different compressive strengths with different mixes. The different OPBC concrete mixes result in different densities and workability. The degree of content and the type of OPBC substitutes used affect the flexural strength and 28-day splitting tensile strength of OPBC concrete. A different effect was observed in the modulus of elasticity as the drying shrinkage and water absorption of OPBC concrete are also impacted. This review study also compares the structural performance of OPBC concrete to that of conventional concrete.

New developments of high dust-SCR technology in the cement industry results of pilot tests in Solnhofen and development state of a full scale SCR unit; Nouveaux developpements de la technologie SCR ''High Dust'' dans l'industrie du ciment - resultats de tests pilotes a Solnhoffen et etat de developpement d'une unite pilote a l'echelle

Energy Technology Data Exchange (ETDEWEB)

Samant, G. [Lurgi Energie und Entsorgung GmbH, Frankfurt (Germany); Sauter, G. [Soinhofer Portland Zementwerke AG, Solnhofen (Germany); Haug, N. [Agence Federale de l' Environnement, Berlin (Germany)

2001-07-01

The production of clinker in the cement industry involve the formation of nitrous oxides, and the emission limits are becoming more stringent from year to year. The added up total NOx emissions from the European cement industry amounts at present approx. 450.000 Mg/year. As such it is high time for the decision to develop and implement a technology to reduce NOx-emissions. At present SCR technology which is implemented in the glass industry, waste incineration and power plants seems to be the best economical and ecological solution for cement industry. In the period time from 1997 to the end of 1999 pilot plant test work was carried out by the companies 'Solnhofer Portland Zementwerke AG' and 'mg Engineering Lurgi' in the cement plant in Solnhofen. The results of pilot plan test work show that NOx reduction rates above 90% with NH{sub 3} slip less then 5 vppm can be achieved. The results of the test work with different type of catalysts are discussed. Based on the results of the test work a suitable SCR-process for cement industry is developed. At present a High-Dust-SCR demonstration plant at 'Solnhofer Portland Zementwerke AG' with the help of German Federal Environmental Agency, UBA-Berlin, is under commissioning and going on stream. (authors)

Cementing a wellbore using cementing material encapsulated in a shell

Energy Technology Data Exchange (ETDEWEB)

Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

2016-08-16

A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

Cementing a wellbore using cementing material encapsulated in a shell

Energy Technology Data Exchange (ETDEWEB)

Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Floyd, III, William C.; Spadaccini, Christopher M.; Vericella, John J.; Cowan, Kenneth Michael

2017-03-14

A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

Natural cement as the precursor of Portland cement: Methodology for its identification

International Nuclear Information System (INIS)

Varas, M.J.; Alvarez de Buergo, M.; Fort, R.

2005-01-01

When cements appeared in the 19th century, they took the place of traditional binding materials (lime, gypsum, and hydraulic lime) which had been used until that time. Early cements can be divided into two groups, natural and artificial (Portland) cements. Natural cements were introduced first, but their widespread usage was short-lived as they were quickly replaced by artificial cements (Portland), still the most important and predominant today. The main differences between natural and artificial cements arise during the manufacturing process. The final properties of the cements are greatly influenced by differences in the raw materials and burning temperatures employed. The aim of this paper is to assess the efficiency of traditional analytical techniques (petrographic microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR)) used to differentiate natural and artificial cements

INTEGRAL INDICATORS OF THE INFLUENCE OF FORMULATECHNOLOGICAL FACTORS ON THE CEMENT MATRIX OF CONCRETE STRUCTURE FORMATION FOR INJECTION WITH TWO-STEP EXPANSION

Directory of Open Access Journals (Sweden)

T. N. Zhilnikova

2016-01-01

Full Text Available Objectives. The formation of the structure of hardened concrete grouting with two-stage expansion is a complex process that is influenced by many factors, both of a prescriptive nature (composition and additive dosage, mineralogical composition of Portland cement clinker, concrete composition, the presence of chemical additives and in terms of process (the fineness of cement grinding, temperature of curing, etc.. Methods. In order to assess the impact of the above factors, the article proposes the introduction of a number of integrated indicators being characterised as a process in which influences are shown alongside the factor generating the influence. For the evaluation of the influence of different factors on the process of gas generation, an effectiveness ratio of gas generation is proposed by the authors. Results. The article presents the results of an investigation into the influence of the amount of gassing agent and the type and dosage of superplasticiser on the process of gassing by means of the displacement method on the mortar mix. The authors similarly propose a expansion efficiency coefficient. The article presents the results of the investigation into the influence of the amount of gassing agent, the presence and amount of superplasticiser, the sand/cement ratio, aggregate size and water-cement ratio during the first stage of expansion of the mixture. The authors propose a formula for describing the dependence of the relative expansion deformations on the concentration of filler. In order to assess the conditions in which a mixture is present, it is proposed to use an indicator consisting in the constraint expansion coefficient. Conclusion. Use of the hardening condition coefficient is proposed as a means of accounting for the effect of curing conditions on the strength of the concrete grouting with two-stage expansion. The authors recommend taking the introduction of correction factors into account when considering the impact of

Characterization and formulation of a new eco-friendly hydraulic binder based on combination of inorganic and organic admixtures

Directory of Open Access Journals (Sweden)

Khudhair M.H.R.

2018-01-01

Full Text Available This work aims to valorize a mineral and natural resources such as the Limestone Fillers (F-Lime and the Natural Pozzolan (PN by incorporating them into the formulation matrix of cement or concrete. In order to minimize the CO2 emissions into the atmosphere, to reduce the energy and raw materials consumption and as well as, to improve the physical and mechanical properties in fresh cement paste and of mortar or concrete in the hardened state. In this present manuscript, we substituted the clinker by the combination between the F-Lime and NP at 40% by weight of cement with steps of 5% with the admixture of superplasticizers. The influences of the incorporation of these additions on physical and mechanical properties of mortar or concrete in the fresh cement paste and hardened state were evaluated. The obtained results by different formulations elaborated to show that the replacement a part of clinker by the mixing of F-Lime and PN has produced a new hydraulic binder eco-friendly and durable with improved physicochemical, physical and mechanical properties. These results show that we have succeeded to manufacture, characteristic and formulated of new ecofriendly hydraulic binder and sustainable with improved physical, chemical, and mechanical properties while minimizing greenhouse gas emissions on one hand and the reducing the energy raw materials consumption on the other hand.

Characterisation of Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag cement-like composites for the immobilisation of sulfate bearing nuclear wastes

Energy Technology Data Exchange (ETDEWEB)

Mobasher, Neda; Bernal, Susan A.; Hussain, Oday H. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Apperley, David C. [Solid-State NMR Group, Department of Chemistry, Durham University, Durham DH1 3LE (United Kingdom); Kinoshita, Hajime [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Provis, John L., E-mail: j.provis@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom)

2014-12-15

Soluble sulfate ions in nuclear waste can have detrimental effects on cementitious wasteforms and disposal facilities based on Portland cement. As an alternative, Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composites are studied for immobilisation of sulfate-bearing nuclear wastes. Calcium aluminosilicate hydrate (C–A–S–H) with some barium substitution is the main binder phase, with barium also present in the low solubility salts BaSO{sub 4} and BaCO{sub 3}, along with Ba-substituted calcium sulfoaluminate hydrates, and a hydrotalcite-type layered double hydroxide. This reaction product assemblage indicates that Ba(OH){sub 2} and Na{sub 2}SO{sub 4} act as alkaline activators and control the reaction of the slag in addition to forming insoluble BaSO{sub 4}, and this restricts sulfate availability for further reaction as long as sufficient Ba(OH){sub 2} is added. An increased content of Ba(OH){sub 2} promotes a higher degree of reaction, and the formation of a highly cross-linked C–A–S–H gel. These Ba(OH){sub 2}–Na{sub 2}SO{sub 4}–blast furnace slag composite binders could be effective in the immobilisation of sulfate-bearing nuclear wastes.

Ways to achieve optimum utilization of waste gas heat in cement kiln plants with cyclone preheaters

Energy Technology Data Exchange (ETDEWEB)

Steinbiss, E

1986-02-01

Kiln exit gases and the exhaust gases from clinker coolers often cannot be fully utilized in drying plants. In such cases a part of the heat content of the gases should be utilized for water heating. In addition, it is possible to utilize the waste gas heat in conventional steam boilers, with which, depending on design, it is possible to generate electricity at a rate of between 10-30 kWh/t (net output). A new and promising method of utilization of waste gas heat is provided by precalcining systems with bypass, in which up to 100% of the kiln exit gases can be economically bypassed and be utilized in a steam boiler, without requiring any cooling. A development project, already started, gives information on the operational behaviour of such a plant and on the maximum energy recoverable. Alternatively, the bypass gases may, after partial cooling with air or preheater exit gas, be dedusted and then utilized in a grinding/drying plant. Furthermore, they can be used in the cement grinding process for the drying of wet granulated blastfurnace slag or other materials. For this it is not necessary to dedust the bypass gases.

Predictive Mechanical Characterization of Macro-Molecular Material Chemistry Structures of Cement Paste at Nano Scale - Two-phase Macro-Molecular Structures of Calcium Silicate Hydrate, Tri-Calcium Silicate, Di-Calcium Silicate and Calcium Hydroxide

Science.gov (United States)

Padilla Espinosa, Ingrid Marcela

Concrete is a hierarchical composite material with a random structure over a wide range of length scales. At submicron length scale the main component of concrete is cement paste, formed by the reaction of Portland cement clinkers and water. Cement paste acts as a binding matrix for the other components and is responsible for the strength of concrete. Cement paste microstructure contains voids, hydrated and unhydrated cement phases. The main crystalline phases of unhydrated cement are tri-calcium silicate (C3S) and di-calcium silicate (C2S), and of hydrated cement are calcium silicate hydrate (CSH) and calcium hydroxide (CH). Although efforts have been made to comprehend the chemical and physical nature of cement paste, studies at molecular level have primarily been focused on individual components. Present research focuses on the development of a method to model, at molecular level, and analysis of the two-phase combination of hydrated and unhydrated phases of cement paste as macromolecular systems. Computational molecular modeling could help in understanding the influence of the phase interactions on the material properties, and mechanical performance of cement paste. Present work also strives to create a framework for molecular level models suitable for potential better comparisons with low length scale experimental methods, in which the sizes of the samples involve the mixture of different hydrated and unhydrated crystalline phases of cement paste. Two approaches based on two-phase cement paste macromolecular structures, one involving admixed molecular phases, and the second involving cluster of two molecular phases are investigated. The mechanical properties of two-phase macromolecular systems of cement paste consisting of key hydrated phase CSH and unhydrated phases C3S or C2S, as well as CSH with the second hydrated phase CH were calculated. It was found that these cement paste two-phase macromolecular systems predicted an isotropic material behavior. Also

High filler concrete using fly ash. Chloride penetration and microstructure

NARCIS (Netherlands)

Valcke, S.L.A.; Polder, R.B.; Nijland, T.G.; Leegwater, G.A.; Visser, J.H.M.; Bigaj-van Vliet, A.J.

2012-01-01

Most high filler concrete studies are based on relatively high contents of powder (cement + filler) (>400 kg m-3). This paper aims to increase the total fly ash content relative to the clinker content, while simultaneously minimizing the total powder content in the concrete to values lower than 300

High filler concrete using fly ash : Chloride penetration and microstructure

NARCIS (Netherlands)

Valcke, S.L.A.; Polder, R.B.; Nijland, T.G.; Leegwater, G.A.; Visser, J.H.M.; Bigaj-van Vliet, A.J.

2012-01-01

Most high filler concrete studies are based on relatively high contents of powder (cement + filler) (>400 kg m-3). This paper aims to increase the total fly ash content relative to the clinker content, while simultaneously minimizing the total powder content in the concrete to values lower than 300

PETROGRAPHY AND APPLICATION OF THE RIETVELD METHOD TO THE QUANTITATIVE ANALYSIS OF PHASES OF NATURAL CLINKER GENERATED BY COAL SPONTANEOUS COMBUSTION

Directory of Open Access Journals (Sweden)

Pinilla A. Jesús Andelfo

2010-06-01

Full Text Available

Fine-grained and mainly reddish color, compact and slightly breccious and vesicular pyrometamorphic rocks (natural clinker are associated to the spontaneous combustion of coal seams of the Cerrejón Formation exploited by Carbones del Cerrejón Limited in La Guajira Peninsula (Caribbean Region of Colombia. These rocks constitute remaining inorganic materials derived from claystones, mudstones and sandstones originally associated with the coal and are essentially a complex mixture of various amorphous and crystalline inorganic constituents. In this paper, a petrographic characterization of natural clinker, aswell as the application of the X-ray diffraction (Rietveld method by mean of quantitative analysis of its mineral phases were carried out. The RIQAS program was used for the refinement of X ray powder diffraction profiles, analyzing the importance of using the correct isostructural models for each of the existing phases, which were obtained from the Inorganic Crystal Structure Database (ICSD. The results obtained in this investigation show that the Rietveld method can be used as a powerful tool in the quantitative analysis of phases in polycrystalline samples, which has been a traditional problem in geology.

Feasibility of producing nano cement in a traditional cement factory in Iraq

Directory of Open Access Journals (Sweden)

Sada Abdalkhaliq Hasan Alyasri

2017-12-01

Full Text Available This study investigates the economic feasibility of producing nano cement through the establishment of a production line within an existing cement factory. Creating a nano cement production line within the Alkufa Cement factory in Iraq is selected as a case study. Evaluation measures including internal rate of return (IRR, net present value (NPV and breakeven point (BEP are used to evaluate the possible gain that can be achieved from this option. The results demonstrated a positive NPV. The IRR is found to be 26.8% and BEP is reached within 3 years after the establishment of the line. This indicates that producing nano cement in the existing cement factory is economically feasible and can be more advantageous than the ordinary cement.

The mechanical effect of the existing cement mantle on the in-cement femoral revision.

Science.gov (United States)

Keeling, Parnell; Lennon, Alexander B; Kenny, Patrick J; O'Reilly, Peter; Prendergast, Patrick J

2012-08-01

Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct. Primary cement mantles were formed by cementing a polished stem into sections of tubular steel. If in the test group, the mantle underwent conditioning in saline to simulate ageing and was subject to a fatigue of 1 million cycles. If in the control group no such conditioning or fatigue was carried out. The cement-in-cement procedure was then undertaken. Both groups underwent a fatigue of 1 million cycles subsequent to the revision procedure. Application of a Mann-Whitney test on the recorded subsidence (means: 0.51, 0.46, n=10+10, P=0.496) and inducible displacement (means: 0.38, 0.36, P=0.96) revealed that there was no statistical difference between the groups. This study represents further biomechanical investigation of the mechanical behaviour of cement-in-cement revision constructs. Results suggest that pre-revision fatigue and ageing of the cement may not be deleterious to the mechanical performance of the revision construct. Thus, this study provides biomechanical evidence to back-up recent successes with this useful revision technique. Copyright © 2012 Elsevier Ltd. All rights reserved.

A Review for Characterization of Silica Fume and Its Effects on Concrete Properties

OpenAIRE

Mohammad Panjehpour; Abang Abdullah Abang Ali; Ramazan Demirboga

2011-01-01

Mineral additions which are also known as mineral admixtures have been used in Portland cement for many years. There are two types of additions which are commonly mixed into the Portland clinker or blended directly with cement these days. They are crystalline, also known as hydraulically inactive additions and pozzolanic, which are hydraulically active additions. Silica fume is very reactive pozzolan, while it is used in concrete because of its fine particles, large surface area and high SiO2...

Cement for Oil Well Cementing Operations in Ghana

African Journals Online (AJOL)

Michael

For Portland cement to qualify as oil well cement, the chemical and physical properties must meet ..... Reservoir Engineering, Stanford University,. Stanford, California, pp. ... Construction”, PhD Thesis, Kwame Nkrumah. University of Science ...

Low force cementation.

Science.gov (United States)

Wilson, P R

1996-07-01

The marginal adaptation of full coverage restorations is adversely affected by the introduction of luting agents of various minimum film thicknesses during the cementation process. The increase in the marginal opening may have long-term detrimental effects on the health of both pulpal and periodontal tissues. The purpose of this study was to determine the effects of varying seating forces (2.5, 12.5, 25 N), venting, and cement types on post-cementation marginal elevation in cast crowns. A standardized cement space of 40 microns was provided between a machined gold crown and a stainless steel die. An occlusal vent was placed that could be opened or closed. The post-cementation crown elevation was measured, following the use of two commercially available capsulated dental cements (Phosphacap, and Ketac-cem Applicap). The results indicate that only the combination of Ketac-Cem Applicap and crown venting produced post-cementation crown elevation of less than 20 microns when 12.5 N seating force was used. Higher forces (25 N) and venting were required for comparable seating when using Phosphacap (19 microns). The amount of force required to allow maximum seating of cast crowns appears to be cement specific, and is reduced by effective venting procedures.

Ultrafine portland cement performance

Directory of Open Access Journals (Sweden)

C. Argiz

2018-04-01

Full Text Available By mixing several binder materials and additions with different degrees of fineness, the packing density of the final product may be improved. In this work, ultrafine cement and silica fume mixes were studied to optimize the properties of cement-based materials. This research was performed in mortars made of two types of cement (ultrafine Portland cement and common Portland cement and two types of silica fume with different particle-size distributions. Two Portland cement replacement ratios of 4% and 10% of silica fume were selected and added by means of a mechanical blending method. The results revealed that the effect of the finer silica fume mixed with the coarse cement enhances the mechanical properties and pore structure refinement at a later age. This improvement is somewhat lower in the case of ultrafine cement with silica fume.

Radioactive waste cementation

International Nuclear Information System (INIS)

Soriano B, A.

1996-01-01

This research was carried out to develop the most adequate technique to immobilize low and medium-activity radioactive waste. different brands of national cement were used, portland and pozzolanic cement. Prismatic and cylindrical test tubes were prepared with different water/cement (W/C) relationship. Additives such a as clay and bentonite were added in some other cases. Later, the properties of these test tubes were evaluated. Properties such as: mechanical resistance, immersion resistance, lixiviation and porosity resistance. Cement with the highest mechanical resistance values, 62,29 MPa was pozzolanic cement for a W/C relationship of 0,35. It must be mentioned that the other types of cements reached a mechanical resistance over 10 MPa, a value indicated by the international standards for transportation and storage of low and medium-activity radioactive waste at a superficial level. However, in the case of immersion resistance, Sol cement (portland type I) with a W/C relationship of 0,35 reached a compression resistance over 61,92 MPa; as in the previous cases, the other cements reached a mechanical resistance > 10 MPa. Regarding porosity, working with W/C relationships = 0,35 0,40 and 0,45, without additives and with additives, the percentage of porosity found for all cements is lower than 40% percentage indicated by international standards. With regard to the lixiviation test, pozzolanic cement best retained Cesium-137 and Cobalt-60, and increased its advantages when bentonite was added, obtaining a lixiviation rate of 2,02 x E-6 cm/day. Sol cement also improved its properties when bentonite was added and obtained a lixiviation rate of 2,84 x E-6 cm/day for Cesium-137. However, Cobalt-60 is almost completely retained with the 3 types of cement with or without additives, reaching the limits indicated by the international standards for the lixiviation rate of beta-gamma emitter < 5,00E-4 cm/day. Characterizing the final product involves the knowledge of its

Design, quality, and quality assurance of solid recovered fuels for the substitution of fossil feedstock in the cement industry.

Science.gov (United States)

Sarc, R; Lorber, K E; Pomberger, R; Rogetzer, M; Sipple, E M

2014-07-01

This paper describes the requirements for the production, quality, and quality assurance of solid recovered fuels (SRF) that are increasingly used in the cement industry. Different aspects have to be considered before using SRF as an alternative fuel. Here, a study on the quality of SRF used in the cement industry is presented. This overview is completed by an investigation of type and properties of input materials used at waste splitting and SRF production plants in Austria. As a simplified classification, SRF can be divided into two classes: a fine, high-calorific SRF for the main burner, or coarser SRF material with low calorific value for secondary firing systems, such as precombustion chambers or similar systems. In the present study, SRFs coming from various sources that fall under these two different waste fuel classes are discussed. Both SRFs are actually fired in the grey clinker kiln of the Holcim (Slovensko) plant in Rohožnik (Slovakia). The fine premium-quality material is used in the main burner and the coarse regular-quality material is fed to a FLS Hotdisc combustion device. In general, the alternative fuels are used instead of their substituted fossil fuels. For this, chemical compositions and other properties of SRF were compared to hard coal as one of the most common conventional fuels in Europe. This approach allows to compare the heavy metal input from traditional and alternative fuels and to comment on the legal requirements on SRF that, at the moment, are under development in Europe. © The Author(s) 2014.

Parameters of Alumina Cement and Portland Cement with Addition of Chalcedonite Meal

Science.gov (United States)

Kotwa, Anna

2017-10-01

Aluminous cement is a quick binder with special properties. It is used primarily to make non-standard monolithic components exposed to high temperatures, + 1300°C. It is also a component of adhesives and mortars. It has a very short setting time. It is characterized by rapid increase in mechanical strength and resistance to aggressive sulphates. It can be used in reinforced concrete structures. Laying of concrete, construction mortar made of alumina cement can be carried out even at temperatures of -10°C. This article discusses a comparison of the parameters of hardened mortar made of alumina cement GÓRKAL 40 and Portland cement CEM I 42.5R. The mortars contain an addition of chalcedonite meal with pozzolanic properties, with particle size of less than 0.063μm. The meal was added in amounts of 5% and 20% of cement weight. Chalcedonite meal used in the laboratory research is waste material, resulting from chalcedonite aggregate mining. It has the same properties as the rock from which it originates. We have compared the parameters of hardened mortar i.e. compressive strength, water absorption and capillarity. The addition of 20% chalcedonite meal to mortars made from aluminous cement will decrease durability by 6.1% relative to aluminous cement mortar without addition of meal. Considering the results obtained during the absorbency tests, it can be stated that the addition of chalcedonite meal reduces weight gains in mortars made with cement CEM I 42.5 R and alumina cement. Use of alumina cement without addition of meal in mortars causes an increase of mass by 248% compared to Portland cement mortars without additions, in the absorption tests. The addition of chalcedonite meal did not cause increased weight gain in the capillary action tests. For the alumina cement mortars, a lesser weight gains of 24.7% was reported, compared to the Portland cement mortar after 28 days of maturing.

Use of Incineration Solid Waste Bottom Ash as Cement Mixture in Cement Production

Science.gov (United States)

Jun, N. H.; Abdullah, M. M. A. B.; Jin, T. S.; Kadir, A. A.; Tugui, C. A.; Sandu, A. V.

2017-06-01

Incineration solid waste bottom ash was use to examine the suitability as a substitution in cement production. This study enveloped an innovative technology option for designing new equivalent cement that contains incineration solid waste bottom ash. The compressive strength of the samples was determined at 7, 14, 28 and 90 days. The result was compared to control cement with cement mixture containing incineration waste bottom ash where the result proved that bottom ash cement mixture able achieve its equivalent performance compared to control cement which meeting the requirement of the standards according to EN 196-1. The pozzolanic activity index of bottom ash cement mixture reached 0.92 at 28 days and 0.95 at 90 and this values can be concluded as a pozzolanic material with positive pozzolanic activity. Calcium hydroxide in Portland cement decreasing with the increasing replacement of bottom ash where the reaction occur between Ca(OH)2 and active SiO2.

Detecting Poor Cement Bonding and Zonal Isolation Problems Using Magnetic Cement Slurries

KAUST Repository

Nair, Sriramya D.; Patzek, Tadeusz; van Oort, Eric

2017-01-01

There has been growing interest in the use of magnetorheological fluids to improve displacement efficiency of fluids (drilling fluids, spacer fluids, cement slurries) in the eccentric casing annuli. When magnetic particles are mixed with the cement slurry for improved displacement, they provide an excellent opportunity for sensing the presence and quality of cement in the annulus. This work focuses on using sophisticated 3D computational electromagnetics to simulate the use of a magnetic cement slurry for well cement monitoring. The main goal is to develop a new tool, which is capable of locating magnetic cement slurry that is placed behind a stainless steel casing. An electromagnetic coil was used to generate a magnetic field inside the borehole. It was found that when a current was passed through the electric coils, magnetic field lines passed through the stainless steel casing, the cement annulus and the rock formation. Three sensors were placed inside the cased borehole and the magnetic field strength variations were observed at these locations. Various factors that have a significant influence on zonal isolation were considered. These include, effect of debonding between casing and cement annulus, effect of changing annuli thickness, influence of a fracture in the rock formation, effect of changing magnetic permeability of cement and finally influence of annuli eccentricity. Based on the results shown in the paper along with the next generation of supersensitive magnetic sensors that are being developed, the magnetic approach appears to be a viable alternative for evaluating the quality of the cement annulus to ensure good zonal isolation.

Detecting Poor Cement Bonding and Zonal Isolation Problems Using Magnetic Cement Slurries

KAUST Repository

Nair, Sriramya D.

2017-10-02

There has been growing interest in the use of magnetorheological fluids to improve displacement efficiency of fluids (drilling fluids, spacer fluids, cement slurries) in the eccentric casing annuli. When magnetic particles are mixed with the cement slurry for improved displacement, they provide an excellent opportunity for sensing the presence and quality of cement in the annulus. This work focuses on using sophisticated 3D computational electromagnetics to simulate the use of a magnetic cement slurry for well cement monitoring. The main goal is to develop a new tool, which is capable of locating magnetic cement slurry that is placed behind a stainless steel casing. An electromagnetic coil was used to generate a magnetic field inside the borehole. It was found that when a current was passed through the electric coils, magnetic field lines passed through the stainless steel casing, the cement annulus and the rock formation. Three sensors were placed inside the cased borehole and the magnetic field strength variations were observed at these locations. Various factors that have a significant influence on zonal isolation were considered. These include, effect of debonding between casing and cement annulus, effect of changing annuli thickness, influence of a fracture in the rock formation, effect of changing magnetic permeability of cement and finally influence of annuli eccentricity. Based on the results shown in the paper along with the next generation of supersensitive magnetic sensors that are being developed, the magnetic approach appears to be a viable alternative for evaluating the quality of the cement annulus to ensure good zonal isolation.

EFFECT OF FERRITE PHASE ON THE FORMATION AND COEXISTENCE OF 3CaO.3Al₂O₃.CaSO₄ AND 3CaO.SiO₂ MINERALS

Directory of Open Access Journals (Sweden)

Xiaolei Lu

2017-12-01

Full Text Available The effect of ferrite on the formation and coexistence of 3CaO.3Al₂O₃.CaSO₄ (C₄A₃$ and 3CaO.SiO₂ (C3S was investigated in this paper. The results indicate that 20 % content of ferrite phase with the composition of C₂A0.5F0.5 can facilitate the coexistence of C₄A₃$ and C₃S solid solutions at 1350 ° C. There are other trace elements that incorporate into clinker minerals and form solid solutions. In addition, the dark and polygonal C₄A₃$ solid solution is not dissolved in liquid phase at 1350 ° C. It can promote the burnability of the raw mixes and provide a favorable condition for the formation of C₃S. However, it has an adverse effect on the coexistence of two clinker minerals with the changing of ferrite compositions. This will provide the important basis for the preparation of the calcium sulphoaluminate cement clinker containing C₃S.

The cement recycling of the earthquake disaster debris by Hachinohe Cement Co., Ltd

International Nuclear Information System (INIS)

Kataoka, Masayuki

2015-01-01

A tremendous quantity of earthquake disaster debris and tsunami sediment was resulted by the Great East Japan Earthquake on March 11, 2011. Hachinohe Cement Co., Ltd., a Sumitomo Osaka Cement subsidiary, was the first cement industry company to receive and process such waste materials outside of their usual prefecture area, while the company is performing their treatment and recycling services locally in Hachinohe City and Aomori Prefecture. This report provides an explanation about the recycling mechanism of waste materials and by-products in cement manufacturing process, and introduces an example of actual achievements for the disaster debris treatment by utilizing the cement recycling technologies at the Hachinohe Cement Plant. (author)

Effect of Cement Type on Autogenous Deformation of Cement-Based Materials

DEFF Research Database (Denmark)

Pietro, Lura; Ye, Guang; van Breugel, Klaas

2004-01-01

In this paper, measurements of non-evaporable water content, chemical shrinkage, autogenous deformation, internal relative humidity (RH), pore solution composition, and early-age elastic modulus are presented and discussed. All experiments were performed on Portland cement and blast-furnace slag...... (BFS) cement pastes. Self-desiccation shrinkage of the BFS cement paste was modeled based on the RH measurements, following the capillary-tension approach. The main findings of this study are: 1) self-desiccation shrinkage can be related to self-desiccation both for Portland and for BFS cement pastes......, taking into account the influence of the dissolved salts in the pore solution, 2) the BFS cement paste studied shows pronounced self-desiccation and self-desiccation shrinkage, mainly caused by its very fine pore structure....

Foamed cement for squeeze cementing low-pressure, highly permeable reservoirs

International Nuclear Information System (INIS)

Chmllowski, W.; Kondratoff, L.B.

1992-01-01

Four different cement squeezing techniques have been used on wells producing from the Keg River formation in the Rainbow Lake area of Alberta, Canada. This paper evaluates 151 cement squeeze treatments performed at 96 wellsites and compares the use of foam cement vs. conventional squeeze treatments and techniques. Discussion includes key aspects, such as candidate selection, slurry design, treatment design, economic evaluation, and operational considerations

Characterization and chemical activity of Portland cement and two experimental cements with potential for use in dentistry.

Science.gov (United States)

Camilleri, J

2008-09-01

To evaluate the chemical activity of Portland cement and two other cement types with similar chemical composition to mineral trioxide aggregate with the aim of developing these cements for further applications in dentistry. The chemical composition of the three cement types namely Portland cement, calcium sulpho-aluminate cement and calcium fluoro-aluminate cement was evaluated by elemental analysis using energy dispersive analysis with X-ray under the scanning electron microscope and by X-ray diffraction analysis (XRD) to determine the phases. The constituents of the hydration reaction by-products were evaluated by XRD analysis of the set cements at 1, 7, 28 and 56 days and by analysis of the leachate by ion chromatography. The pH of both cements and leachate was determined at different time intervals. Cements admixed with micro-silica were also tested to determine the effect of micro-silica on the reaction by-products. All three cement types were composed of tricalcium silicate as the main constituent phase. The hydration reaction of Portland cement produced calcium hydroxide. However, this was not present in the other cements tested at all ages. Admixed micro-silica had little or no effect on the cements with regard to reaction by-products. The pH of all cements tested was alkaline. Both the experimental calcium sulpho-aluminate cement and calcium fluoro-aluminate cement had different hydration reactions to that of Portland cement even though calcium silicate was the major constituent element of both cement types. No calcium hydroxide was produced as a by-product to cement hydration. Micro-silica addition to the cement had no effect on the hydration reaction.

Design of Fit-for-Purpose Cement to Restore Cement-Caprock Seal Integrity

Science.gov (United States)

Provost, R.

2015-12-01

This project aims to study critical research needs in the area of rock-cement interfaces, with a special focus on crosscutting applications in the Wellbore Integrity Pillar of the SubTER initiative. This study will focus on design and test fit-for-purpose cement formulations. The goals of this project are as follows: 1) perform preliminary study of dispersing nanomaterial admixtures in Ordinary Portland Cement (OPC) mixes, 2) characterize the cement-rock interface, and 3) identify potential high-performance cement additives that can improve sorption behavior, chemical durability, bond strength, and interfacial fracture toughness, as appropriate to specific subsurface operational needs. The work presented here focuses on a study of cement-shale interfaces to better understand failure mechanisms, with particular attention to measuring bond strength at the cement-shale interface. Both experimental testing and computational modeling were conducted to determine the mechanical behavior at the interface representing the interaction of cement and shale of a typical wellbore environment. Cohesive zone elements are used in the finite element method to computationally simulate the interface of the cement and rock materials with varying properties. Understanding the bond strength and mechanical performance of the cement-formation interface is critical to wellbore applications such as sequestration, oil and gas production and exploration and nuclear waste disposal. Improved shear bond strength is an indication of the capability of the interface to ensure zonal isolation and prevent zonal communication, two crucial goals in preserving wellbore integrity. Understanding shear bond strength development and interface mechanics will provide an idea as to how the cement-formation interface can be altered under environmental changes (temperature, pressure, chemical degradation, etc.) so that the previously described objectives can be achieved. Sandia National Laboratories is a multi

Effects of cement particle size distribution on performance properties of Portland cement-based materials

Energy Technology Data Exchange (ETDEWEB)

Bentz, D.P.; Garboczi, E.J.; Haecker, C.J.; Jensen, O.M.

1999-10-01

The original size, spatial distribution, and composition of Portland cement particles have a large influence on hydration kinetics, microstructure development, and ultimate properties of cement-based materials. In this paper, the effects of cement particle size distribution on a variety of performance properties are explored via computer simulation and a few experimental studies. Properties examined include setting time, heat release, capillary porosity percolation, diffusivity, chemical shrinkage, autogenous shrinkage, internal relative humidity evolution, and interfacial transition zone microstructure. The effects of flocculation and dispersion of the cement particles in the starting microstructures on resultant properties are also briefly evaluated. The computer simulations are conducted using two cement particle size distributions that bound those commonly in use today and three different water-to-cement ratios: 0.5, 0.3, and 0.246. For lower water-to-cement ratio systems, the use of coarser cements may offer equivalent or superior performance, as well as reducing production costs for the manufacturer.

Low pH Cements

International Nuclear Information System (INIS)

Savage, David; Benbow, Steven

2007-05-01

The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit ≤ 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio ≤ 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

Low pH Cements

Energy Technology Data Exchange (ETDEWEB)

Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

2007-05-15

The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

Hydrate Phase Assemblages in Blends of Ye'elimite and Gypsum with Alite and Belite

DEFF Research Database (Denmark)

Pedersen, Malene Thostrup; Skibsted, Jørgen

2016-01-01

Calcium sulpho-aluminate (CSA) cements all contain ye’elimite, either as the main phase or in intermediate amounts, while they differ in their content of accessory phases. Belite is the main phase in most CSA cements, however, alite - CSA cements have been produced. The hydrate phases formed during...... and hydration kinetics. The improved understanding of the hydrate phase assemblages as well as the hydration kinetics for the model systems will form the fundamental basis for further optimizations of blended systems including ye’elimite with the aim of maximizing the reaction degree of the main clinker phases...... hydration of CSA cements depend on the type of CSA cement and the amount of gypsum added. The hydration reactions of the main phases are by themselves well documented, whereas the simultaneous hydration of CSA cement components is not fully understood in terms of hydration products and kinetics. To further...

Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

LENUS (Irish Health Repository)

Addison, Owen

2010-09-01

Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.

Longevity of metal-ceramic crowns cemented with self-adhesive resin cement: a prospective clinical study

Science.gov (United States)

Brondani, Lucas Pradebon; Pereira-Cenci, Tatiana; Wandsher, Vinicius Felipe; Pereira, Gabriel Kalil; Valandro, Luis Felipe; Bergoli, César Dalmolin

2017-04-10

Resin cements are often used for single crown cementation due to their physical properties. Self-adhesive resin cements gained widespread due to their simplified technique compared to regular resin cement. However, there is lacking clinical evidence about the long-term behavior of this material. The aim of this prospective clinical trial was to assess the survival rates of metal-ceramic crowns cemented with self-adhesive resin cement up to six years. One hundred and twenty-nine subjects received 152 metal-ceramic crowns. The cementation procedures were standardized and performed by previously trained operators. The crowns were assessed as to primary outcome (debonding) and FDI criteria. Statistical analysis was performed using Kaplan-Meier statistics and descriptive analysis. Three failures occurred (debonding), resulting in a 97.6% survival rate. FDI criteria assessment resulted in scores 1 and 2 (acceptable clinical evaluation) for all surviving crowns. The use of self-adhesive resin cement is a feasible alternative for metal-ceramic crowns cementation, achieving high and adequate survival rates.

Determining the water-cement ratio, cement content, water content and degree of hydration of hardened cement paste: Method development and validation on paste samples

International Nuclear Information System (INIS)

Wong, H.S.; Buenfeld, N.R.

2009-01-01

We propose a new method to estimate the initial cement content, water content and free water/cement ratio (w/c) of hardened cement-based materials made with Portland cements that have unknown mixture proportions and degree of hydration. This method first quantifies the composition of the hardened cement paste, i.e. the volumetric fractions of capillary pores, hydration products and unreacted cement, using high-resolution field emission scanning electron microscopy (FE-SEM) in the backscattered electron (BSE) mode and image analysis. From the obtained data and the volumetric increase of solids during cement hydration, we compute the initial free water content and cement content, hence the free w/c ratio. The same method can also be used to calculate the degree of hydration. The proposed method has the advantage that it is quantitative and does not require comparison with calibration graphs or reference samples made with the same materials and cured to the same degree of hydration as the tested sample. This paper reports the development, assumptions and limitations of the proposed method, and preliminary results from Portland cement pastes with a range of w/c ratios (0.25-0.50) and curing ages (3-90 days). We also discuss the extension of the technique to mortars and concretes, and samples made with blended cements.

Stability of reinforced cemented backfills

International Nuclear Information System (INIS)

Mitchell, R.J.; Stone, D.M.

1987-01-01

Mining with backfill has been the subject of several international meetings in recent years and a considerable research effort is being applied to improve both mining economics and ore recovery by using backfill for ground support. Classified mill tailings sands are the most commonly used backfill material but these fine sands must be stabilized before full ore pillar recovery can be achieved. Normal portland cement is generally used for stabilization but the high cost of cement prohibits high cement usage. This paper considers the use of reinforcements in cemented fill to reduce the cement usage. It is concluded that strong cemented layers at typical spacings of about 3 meters in a low cement content bulk fill can reinforce the fill and reduce the overall cement usage. Fibre reinforcements introduced into strong layers or into bulk fills are also known to be effective in reducing cement usage. Some development work is needed to produce the ideal type of anchored fibre in order to realize economic gains from fibre-reinforced fills

Evaluation of cement thixotropy for the cement of oil wells in areas ...

African Journals Online (AJOL)

... economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster. Keywords: cementing; lost circulation; ...

The differences between soil grouting with cement slurry and cement-water glass slurry

Science.gov (United States)

Zhu, Mingting; Sui, Haitong; Yang, Honglu

2018-01-01

Cement slurry and cement-water glass slurry are the most widely applied for soil grouting reinforcement project. The viscosity change of cement slurry is negligible during grouting period and presumed to be time-independent while the viscosity of cement-water glass slurry increases with time quickly and is presumed to be time-dependent. Due to the significantly rheology differences between them, the grouting quality and the increasing characteristics of grouting parameters may be different, such as grouting pressure, grouting surrounding rock pressure, i.e., the change of surrounding rock pressure deduced by grouting pressure. Those are main factors for grouting design. In this paper, a large-scale 3D grouting simulation device was developed to simulate the surrounding curtain grouting for a tunnel. Two series of surrounding curtain grouting experiments under different geo-stress of 100 kPa, 150 kPa and 200 kPa were performed. The overload test on tunnel was performed to evaluate grouting effect of all surrounding curtain grouting experiments. In the present results, before 240 seconds, the grouting pressure increases slowly for both slurries; after 240 seconds the increase rate of grouting pressure for cement-water glass slurry increases quickly while that for cement slurry remains roughly constant. The increasing trend of grouting pressure for cement-water glass is similar to its viscosity. The setting time of cement-water glass slurry obtained from laboratory test is less than that in practical grouting where grout slurry solidifies in soil. The grouting effect of cement-water glass slurry is better than that of cement slurry and the grouting quality decreases with initial pressure.

Heat of hydration measurements on cemented radioactive wastes. Part 1: cement-water pastes

International Nuclear Information System (INIS)

Lee, D.J.

1983-12-01

This report describes the hydration of cement pastes in terms of chemical and kinetic models. A calorimetric technique was used to measure the heat of hydration to develop these models. The effects of temperature, water/cement ratio and cement replacements, ground granulated blast furnace slag (BFS) and pulverised fuel ash (PFA) on the hydration of ordinary Portland cement (OPC) is reported. The incorporation of BFS or PFA has a marked effect on the hydration reaction. The effect of temperature is also important but changing the water/cement ratio has little effect. Results from cement pastes containing only water and cement yield total heats of reaction of 400, 200 and 100 kJ/kg for OPC, BFS and PFA respectively. Using the results from the models which have been developed, the effect of major salts present in radioactive waste streams can be assessed. Values of the total heat of reaction, the time to complete 50 percent reaction, and the energy of activation, can be compared for different waste systems. (U.K.)

Sulfur polymer cement concrete

International Nuclear Information System (INIS)

Weber, H.H.; McBee, W.C.

1990-01-01

Sulfur-based composite materials formulated using sulfur polymer cement (SPC) and mineral aggregates are described and compared with conventional portland cement based materials. Materials characteristics presented include mechanical strength, chemical resistance, impact resistance, moisture permeation, and linear shrinkage during placement and curing. Examples of preparation and placement of sulfur polymer cement concrete (SC) are described using commercial scale equipment. SC applications presented are focused into hostile chemical environments where severe portland cement concrete (PCC) failure has occurred

Longevity of metal-ceramic crowns cemented with self-adhesive resin cement: a prospective clinical study

Directory of Open Access Journals (Sweden)

Lucas Pradebon BRONDANI

2017-04-01

Full Text Available Abstract Resin cements are often used for single crown cementation due to their physical properties. Self-adhesive resin cements gained widespread due to their simplified technique compared to regular resin cement. However, there is lacking clinical evidence about the long-term behavior of this material. The aim of this prospective clinical trial was to assess the survival rates of metal-ceramic crowns cemented with self-adhesive resin cement up to six years. One hundred and twenty-nine subjects received 152 metal-ceramic crowns. The cementation procedures were standardized and performed by previously trained operators. The crowns were assessed as to primary outcome (debonding and FDI criteria. Statistical analysis was performed using Kaplan-Meier statistics and descriptive analysis. Three failures occurred (debonding, resulting in a 97.6% survival rate. FDI criteria assessment resulted in scores 1 and 2 (acceptable clinical evaluation for all surviving crowns. The use of self-adhesive resin cement is a feasible alternative for metal-ceramic crowns cementation, achieving high and adequate survival rates.

Experimental Study on Artificial Cemented Sand Prepared with Ordinary Portland Cement with Different Contents

Directory of Open Access Journals (Sweden)

Dongliang Li

2015-07-01

Full Text Available Artificial cemented sand test samples were prepared by using ordinary Portland cement (OPC as the cementing agent. Through uniaxial compression tests and consolidated drained triaxial compression tests, the stress-strain curves of the artificial cemented sand with different cementing agent contents (0.01, 0.03, 0.05 and 0.08 under various confining pressures (0.00 MPa, 0.25 MPa, 0.50 MPa and 1.00 MPa were obtained. Based on the test results, the effect of the cementing agent content (Cv on the physical and mechanical properties of the artificial cemented sand were analyzed and the Mohr-Coulomb strength theory was modified by using Cv. The research reveals that when Cv is high (e.g., Cv = 0.03, 0.05 or 0.08, the stress-strain curves of the samples indicate a strain softening behavior; under the same confining pressure, as Cv increases, both the peak strength and residual strength of the samples show a significant increase. When Cv is low (e.g., Cv = 0.01, the stress-strain curves of the samples indicate strain hardening behavior. From the test data, a function of Cv (the cementing agent content with c′ (the cohesion force of the sample and Δϕ′ (the increment of the angle of shearing resistance is obtained. Furthermore, through modification of the Mohr-Coulomb strength theory, the effect of cementing agent content on the strength of the cemented sand is demonstrated.

Experimental Study on Artificial Cemented Sand Prepared with Ordinary Portland Cement with Different Contents.

Science.gov (United States)

Li, Dongliang; Liu, Xinrong; Liu, Xianshan

2015-07-02

Artificial cemented sand test samples were prepared by using ordinary Portland cement (OPC) as the cementing agent. Through uniaxial compression tests and consolidated drained triaxial compression tests, the stress-strain curves of the artificial cemented sand with different cementing agent contents (0.01, 0.03, 0.05 and 0.08) under various confining pressures (0.00 MPa, 0.25 MPa, 0.50 MPa and 1.00 MPa) were obtained. Based on the test results, the effect of the cementing agent content ( C v ) on the physical and mechanical properties of the artificial cemented sand were analyzed and the Mohr-Coulomb strength theory was modified by using C v . The research reveals that when C v is high (e.g., C v = 0.03, 0.05 or 0.08), the stress-strain curves of the samples indicate a strain softening behavior; under the same confining pressure, as C v increases, both the peak strength and residual strength of the samples show a significant increase. When C v is low (e.g., C v = 0.01), the stress-strain curves of the samples indicate strain hardening behavior. From the test data, a function of C v (the cementing agent content) with c ' (the cohesion force of the sample) and Δϕ' (the increment of the angle of shearing resistance) is obtained. Furthermore, through modification of the Mohr-Coulomb strength theory, the effect of cementing agent content on the strength of the cemented sand is demonstrated.

Influence of Cements Containing Calcareous Fly Ash as a Main Component Properties of Fresh Cement Mixtures

Science.gov (United States)

Gołaszewski, Jacek; Kostrzanowska-Siedlarz, Aleksandra; Ponikiewski, Tomasz; Miera, Patrycja

2017-10-01

The main goal of presented research was to examine usability of cements containing calcareous fly ash (W) from technological point of view. In the paper the results of tests concerning the influence of CEM II and CEM IV cements containing fly ash (W) on rheological properties, air content, setting times and plastic shrinkage of mortars are presented and discussed. Moreover, compatibility of plasticizers with cements containing fly ash (W) was also studied. Additionally, setting time and hydration heat of cements containing calcareous fly ash (W) were determined. In a broader aspect, the research contributes to promulgation of the possibility of using calcareous fly ash (W) in cement and concrete technology, what greatly benefits the environment protection (utilization of waste fly ash). Calcareous fly ash can be used successfully as the main component of cement. Cements produced by blending with processed fly ash or cements produced by interginding are characterized by acceptable technological properties. In respect to CEM I cements, cements containing calcareous fly ash worsen workability, decrease air content, delay setting time of mixtures. Cements with calcareous fly ash show good compatibility with plasticizers.

Development of high-performance blended cements

Science.gov (United States)

Wu, Zichao

2000-10-01

This thesis presents the development of high-performance blended cements from industrial by-products. To overcome the low-early strength of blended cements, several chemicals were studied as the activators for cement hydration. Sodium sulfate was discovered as the best activator. The blending proportions were optimized by Taguchi experimental design. The optimized blended cements containing up to 80% fly ash performed better than Type I cement in strength development and durability. Maintaining a constant cement content, concrete produced from the optimized blended cements had equal or higher strength and higher durability than that produced from Type I cement alone. The key for the activation mechanism was the reaction between added SO4 2- and Ca2+ dissolved from cement hydration products.

The transformation sequence of cement-asbestos slates up to 1200 deg. C and safe recycling of the reaction product in stoneware tile mixtures

International Nuclear Information System (INIS)

Gualtieri, A.F.; Cavenati, C.; Zanatto, I.; Meloni, M.; Elmi, G.; Gualtieri, M. Lassinantti

2008-01-01

minerals in this temperature-induced process. The product of transformation of cement-asbestos (CATP) has a phase composition similar to that of a natural or a low temperature clinker with the exception of having a larger content of aluminium, iron and magnesium. This product can be safely recycled for the production of stoneware tile mixtures. The addition of 3-5 mass% of CATP does not bear significant variations to the standard parameters of white porcelain tile mixtures

Dental Cements for Luting and Bonding Restorations: Self-Adhesive Resin Cements.

Science.gov (United States)

Manso, Adriana P; Carvalho, Ricardo M

2017-10-01

Self-adhesive resin cements combine easy application of conventional luting materials with improved mechanical properties and bonding capability of resin cements. The presence of functional acidic monomers, dual cure setting mechanism, and fillers capable of neutralizing the initial low pH of the cement are essential elements of the material and should be understood when selecting the ideal luting material for each clinical situation. This article addresses the most relevant aspects of self-adhesive resin cements and their potential impact on clinical performance. Although few clinical studies are available to establish solid clinical evidence, the information presented provides clinical guidance in the dynamic environment of material development. Copyright © 2017 Elsevier Inc. All rights reserved.

The effect of sand/cement ratio on radon exhalation from cement specimens containing 226Ra

International Nuclear Information System (INIS)

Takriti, S.; Shweikani, R.; Ali, A. F.; Rajaa, G.

2002-09-01

Portland cement was mixed with different kind of sand (calcite and silica) in different ratio to produce radioactive specimens with radium chloride. The release of radon from these samples was studied. The results showed that radon release from the calcite-cement samples increased with the increases of the sand mixed ratio until fixed value (about 20%) then decreased to less than its release from the beginning, and the release changed with the sand size also. Radon release from silica-cement samples had the same observations of calcite-cement samples. It was found that calcite-cement reduced the radon exhalation quantity rather than the silica-cement samples. The decreases of the radon exhalation from the cement-sand may be due to the creation of free spaces in the samples, which gave the possibility to radon to decay into these free spaces rather than radon exhalation. The daughters of the radon decay 214 Bi and 214 Pb reported by gamma measurements of the cement-sand samples. (author)

Cement for oil well developed from ordinary cement: characterization physical, chemical and mineralogical

International Nuclear Information System (INIS)

Oliveira, D.N.S.; Neves, G. de A.; Chaves, A.C.; Mendonca, A.M.G.D.; Lima, M.S. de; Bezerra, U.T.

2012-01-01

This work aims to characterize a new type of cement produced from the mixture of ordinary Portland cement, which can be used as an option in the cementing of oil wells. To enable this work we used the method of lineal programming for the new cement composition, then conducted tests to characterize through particle size analysis by laser diffraction, chemical analysis by EDX, TGA, X-ray diffraction, time grip, resistance to compression. The overall result showed that the new cement had made low-C3A, takes more time to the CPP, thermal stability up to 500 ° C, the kinetics of hydration and low levels of major components consistent with the specifications of ABNT. (author)

Crystal chemistry of clinker relicts from aged cementitious materials

Czech Academy of Sciences Publication Activity Database

Secco, M.; Peruzzo, L.; Palasse, L.; Artioli, G.; Viani, Alberto; Gualtieri, A. F.

2014-01-01

Roč. 47, č. 5 (2014), s. 1626-1637 ISSN 0021-8898 R&D Projects: GA MŠk(CZ) LO1219 Keywords : aluminate * cement hydration * electron backscatter diffraction * electron microprobe analysis * ferrite Subject RIV: JN - Civil Engineering Impact factor: 3.720, year: 2014 http://scripts.iucr.org/cgi-bin/paper?S1600576714018287

Cementos con cenizas volantes

Directory of Open Access Journals (Sweden)

Ossa M., Mauricio

1984-03-01

Full Text Available Almost all the studies carried out on cements with the addition of flying ash refer to their characteristics and behaviours in pastes, mortars and concretes, always in relation with Portland cement. This time, there has been developed an experimental work oriented to relate between themselves the cements with additions of flying ash and of natural puzzolan. For this there were manufactured on laboratory scale cements of both types, using the same raw materials, clinker and plaster, and as variables, different percentages of the two additions, which previously complied with the standard requisites concerning their puzzolanic (?? activities. The quality of the cements manufactured was adequate and in accord with that of Portland-puzzolanic (?? cement obtained on an industrial scale with the same clinkers, plaster and natural puzzolan (?? of this study. Later there were determined the characteristics of the experimental cements and normal mortars were prepared for carrying out physical and mechanical tests. The test results indicated that the cements with addition of flying ash (CCV require less water for normal consistency, present greater times of forging and fewer expansions in autoclave than the cements with the addition of puzzolan (CP. The hydration heats at 7 and 28 days were approximately similar for both types of cement. In normal mortars, the CCV cements showed less retraction of drying, greater retentivenness and greater fluidity (for the same quantity of water than the CP cements. In the exudation tests it was observed that this depends more on the fineness than the type of addition. Finally, the mechanical tests showed that the resistances to compression and flexotraction of the mortars with CCV cements are lesser at ages less than 14 days (about 5 to 10% at one day of age, but from then on become greater than those of mortars with CP cements, with growing differences which reach 15% in compression tests, at 120 days of age, for

Evaluation of stainless steel crowns cemented with glass-ionomer and resin-modified glass-ionomer luting cements.

Science.gov (United States)

Yilmaz, Yucel; Simsek, Sera; Dalmis, Anya; Gurbuz, Taskin; Kocogullari, M Elcin

2006-04-01

To evaluate in vitro and in vivo conditions of stainless steel crowns (SSC) cemented using one luting glass-ionomer cement (Aqua Meron) and one luting resin-modified glass-ionomer cement (Vitremer). In the in vitro part of this study, retentive properties of SSCs cemented using Aqua Meron and Vitremer on extracted primary first molars were tested. In addition, two specimens of each group were used to evaluate the tooth hard tissue-cement, within the cement itself, cement-SSC, and tooth hard tissue-cement-SSC under scanning electron microscope (SEM). In the in vivo part of this study, 152 SSCs were placed on the first or second primary molars of 86 children, and cemented using either Aqua Meron or Vitremer. The crowns were examined for retention. In addition, the clinical views of the crowns were recorded with an intraoral camera. No significant difference was found between the mean retentive forces of Aqua Meron and Vitremer (P> 0.05). SSCs cemented with Aqua Meron and Vitremer had an average lifespan of 26.44 and 24.07 months respectively. Only one (0.66%) of 152 SSCs was lost from the Aqua Meron group during post-cementation periods. Nineteen of the 152 SSCs (12.5%) had dents or perforations.

Study on properties and testing methods of thermo-responsive cementing system for well cementing in heavy oil thermal recovery

Science.gov (United States)

Li, Lianjiang

2017-08-01

In this paper, thermo-responsive cement slurry system were being developed, the properties of conventional cement slurry, compressive strength high temperature of cement sheath, mechanical properties of cement sheath and thermal properties of cement sheath were being tested. Results were being used and simulated by Well-Life Software, Thermo-responsive cement slurry system can meet the requirements of heavy oil thermal recovery production. Mechanical and thermal properties of thermo-responsive cement sheath were being tested. Tensile fracture energy of the thermo-responsive cement sheath is larger than conventional cement. The heat absorption capacity of conventional cement sheath is larger than that of thermo-responsive cement sheath, this means more heat is needed for the unit mass once increasing 1.0 °C, which also indicates that thermo-responsive cement own good heat insulating and preservation effects. The heat conductivity coefficient and thermal expansion coefficient of thermo-responsive cement is less than and conventional cement, this means that thermo-responsive cement have good heat preservation and insulation effects with good thermal expansion stabilities.

Effect of temporary cements on the microtensile bond strength of self-etching and self-adhesive resin cement.

Science.gov (United States)

Carvalho, Edilausson Moreno; Carvalho, Ceci Nunes; Loguercio, Alessandro Dourado; Lima, Darlon Martins; Bauer, José

2014-11-01

The aim of this study was to evaluate the microtensile bond strength (µTBS) of self-etching and self-adhesive resin cement systems to dentin affected by the presence of remnants of either eugenol-containing or eugenol-free temporary cements. Thirty extracted teeth were obtained and a flat dentin surface was exposed on each tooth. Acrylic blocks were fabricated and cemented either with one of two temporary cements, one zinc oxide eugenol (ZOE) and one eugenol free (ZOE-free), or without cement (control). After cementation, specimens were stored in water at 37°C for 1 week. The restorations and remnants of temporary cements were removed and dentin surfaces were cleaned with pumice. Resin composite blocks were cemented to the bonded dentin surfaces with one of two resin cements, either self-etching (Panavia F 2.0) or self-adhesive (RelyX U-100). After 24 h, the specimens were sectioned to obtain beams for submission to µTBS. The fracture mode was evaluated under a stereoscopic loupe and a scanning electron microscope (SEM). Data from µTBS were submitted to two-way repeated-measure ANOVA and the Tukey test (alpha = 0.05). The cross-product interaction was statistically significant (p cements reduced the bond strength to Panavia self-etching resin cements only (p cements did not interfere in the bond strength to dentin of self-adhesive resin cements.

An Experimental Study of Portland Cement and Superfine Cement Slurry Grouting in Loose Sand and Sandy Soil

Directory of Open Access Journals (Sweden)

Weijing Yao

2018-04-01

Full Text Available Grouting technology is widely applied in the fields of geotechnical engineering in infrastructure. Loose sand and sandy soil are common poor soils in tunnel and foundation treatments. It is necessary to use superfine cement slurry grouting in the micro-cracks of soil. The different effectiveness of Portland cement slurry and superfine cement slurry in sandy soil by the laboratory grouting experiment method were presented in this paper. The grouting situations of superfine cement slurry injected into sand and sandy soil were explored. The investigated parameters were the dry density, wet density, moisture content, internal friction angle, and cohesion force. The results show that the consolidation effect of superfine cement is better than that of Portland cement due to the small size of superfine cement particles. The superfine cement can diffuse into the sand by infiltration, extrusion, and splitting. When the water–cement ratio of superfine cement slurry is less than 2:1 grouting into loose sand, the dry and wet density decrease with the increase in the water–cement ratio, while the moisture content and cohesive force gradually increase. When the water–cement ratio of superfine cement slurry is 1:1 grouting into loose sand and sandy soil, the dry density, wet density, and cohesive force of loose sand are larger than those of sandy soil. The results of the experiment may be relevant for engineering applications.

Asphalt cement poisoning

Science.gov (United States)

... petroleum material that hardens when it cools. Asphalt cement poisoning occurs when someone swallows asphalt. If hot ... found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for other purposes.

Crown and bridge cements: clinical applications.

Science.gov (United States)